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EX-21 - EXHIBIT 21 - LADISH CO INCc97323exv21.htm
EX-23 - EXHIBIT 23 - LADISH CO INCc97323exv23.htm
EX-32 - EXHIBIT 32 - LADISH CO INCc97323exv32.htm
EX-31.B - EXHIBIT 31(B) - LADISH CO INCc97323exv31wb.htm
EX-31.A - EXHIBIT 31(A) - LADISH CO INCc97323exv31wa.htm
EX-10.Q - EXHIBIT 10(Q) - LADISH CO INCc97323exv10wq.htm
Table of Contents

 
 
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
 
Form 10-K
 
(Mark One)
     
þ   ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended December 31, 2009
OR
     
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from                      to                     
Commission File Number 1-34495
Ladish Co., Inc.
( Exact name of registrant as specified in its charter )
     
Wisconsin
( State of Incorporation )
  31-1145953
( I.R.S. Employer Identification No. )
     
5481 S. Packard Avenue
Cudahy, Wisconsin

( Address of principal executive offices )
  53110
( Zip Code )
Registrant’s telephone number, including area code: (414) 747-2611
Securities Registered Pursuant to Section 12(b) of the Act: None
Securities Registered Pursuant to Section 12(g) of the Act:
     
Title of each class   Name of each exchange on which registered
Common stock, $0.01 par value   Nasdaq
 
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act. Yes o No þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or Section 15(d) of the Act. Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes o No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Registration S-K (§229.405 of this chapter) is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one):
             
Large accelerated filer o   Accelerated filer þ   Non-accelerated filer o   Smaller reporting company o
 
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes o No þ
The aggregate market value of voting stock held by non-affiliates of the Registrant was $189,507,328 as of June 30, 2009.
15,903,004
(Number of Shares of common stock outstanding as of March 4, 2010)
DOCUMENTS INCORPORATED BY REFERENCE
         
    Part of Form 10-K into Which
Documents*   Portions of Documents are Incorporated
Proxy Statement for 2010 Annual Meeting of Stockholders
  Part III, Item 10.   Directors and Executive Officers of the Registrant
 
       
 
  Part III, Item 11.   Executive Compensation
 
       
 
  Part III, Item 12.   Security Ownership of Certain Beneficial Owners and Management
 
       
 
  Part III, Item 13.   Certain Relationships and Related Transactions
 
       
 
  Part III, Item 14.   Principal Accountant Fees and Services
     
*  
Only the portions of documents specifically listed herein are to be deemed incorporated by reference.
 
 

 

 


TABLE OF CONTENTS

PART 1
Item 1. Business
Item 1A. Risk Factors
Item 1B. Unresolved Staff Comments
Item 2. Properties
Item 3. Legal Proceedings
Item 4. Submission of Matters to a Vote of Security Holders
PART II
Item 5. Market for the Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities
Item 6. Selected Financial Data
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 7A. Quantitative and Qualitative Disclosures about Market Risk
Item 8. Financial Statements and Supplementary Data
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
Item 9A. Controls and Procedures
Item 9B. Other Information
PART III
Item 10. Directors and Executive Officers of the Registrant
Item 11. Executive Compensation
Item 12. Security Ownership of Certain Beneficial Owners and Management
Item 13. Certain Relationships and Related Transactions
Item 14. Principal Accountant Fees and Services
PART IV
Item 15. Exhibits and Financial Statement Schedules
SIGNATURES
INDEX TO EXHIBITS
Exhibit 10(q)
Exhibit 21
Exhibit 23
Exhibit 31(a)
Exhibit 31(b)
Exhibit 32


Table of Contents

PART 1
Item 1. Business
General
Ladish Co., Inc. (“Ladish” or the “Company”) engineers, produces and markets high-strength, high-technology forged and cast metal components for a wide variety of load-bearing and fatigue-resisting applications in the jet engine, aerospace and industrial markets. Approximately 88% of the Company’s 2009 revenues were derived from the sale of jet engine parts, missile components, landing gear, helicopter rotors and other aerospace products. Approximately 44% of the Company’s 2009 revenues were derived from sales, directly or through prime contractors, under United States government contracts or under contracts with allies of the United States government, primarily covering defense equipment. Although no comprehensive trade statistics are available, based on its experience and knowledge of the industry, management believes that the Company is the second largest supplier of forged and cast metal components to the domestic aerospace industry, with an estimated 25% market share in the jet engine component field.
Products and Markets
The Company markets its products primarily to manufacturers of jet engines, commercial business and defense aircraft, helicopters, satellites, heavy-duty off-road vehicles and industrial and marine turbines. The principal markets served by the Company are jet engine, commercial aerospace (defined by Ladish as satellite, rocket and aircraft components other than jet engines) and general industrial products. The amount of revenue and the revenue as a percentage of total revenue by market were as follows for the periods indicated:
                                                 
    Years Ended December 31,  
    2007     2008     2009  
    (Dollars in millions)  
Jet Engine Components
  $ 238       56 %   $ 239       51 %   $ 193       55 %
Aerospace Components
    102       24 %     124       26 %     114       33 %
General Industrial Components
    85       20 %     107       23 %     43       12 %
 
                                   
Total
  $ 425       100 %   $ 470       100 %   $ 350       100 %
 
                                   
Manufacturing
Ladish offers one of the most complete range of forging, investment casting and precision machining services in the world. The Company employs all major forging processes, including open and closed-die hammer and press forgings, as well as ring-rolling, and also produces near-net shape aerospace components through isothermal forging and hot-die forging techniques. Closed-die forging involves hammering or pressing heated metal into the required shape and size by utilizing machined impressions in specially prepared dies which exert three-dimensional control on the heated metal. Open-die forging involves the hammering or pressing of metal into the required shape without such three-dimensional control, and ring-rolling involves rotating heated metal rings through presses to produce the desired shape. Investment casting involves the creation of precise wax molds which are dipped, autoclaved and cast to create near-net components for the aerospace industry. The Company’s precision machining services focus on the milling and turning of components for the aerospace industry.

 

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Much of the Company’s business is capital intensive, requiring large and sophisticated forging, casting, machining and heating equipment and extensive facilities for inspection and testing of components after formation. Ladish believes that it has the largest forging hammer, isothermal press and ring-roll in the world at its plant in Cudahy, Wisconsin. Its largest counterblow forging hammer has a capacity of 125,000 mkg (meter-kilograms), and its ring-rolling equipment can produce single-piece seamless products that weigh up to 350,000 pounds with outside diameters as large as 28 feet and face heights up to 10 feet. Ladish’s 4,500-ton and 10,000-ton isothermal presses can produce forgings, in superalloys as well as titanium, that weigh up to 2,000 pounds. Ladish is in the process of qualifying a new 12,500-ton isothermal press which will be operational in 2010. Much of the domestic forging equipment has been designed and built by Ladish. The Company also maintains such auxiliary facilities as die-sinking, heat-treating and machining equipment and produces most of the precision dies necessary for its forging operations. The Company considers such equipment to be in good operating condition and adequate for the purposes for which it is being used.
Marketing and Sales
The product sales force, consisting primarily of sales engineers, is supported by the Company’s metallurgical staff of engineers and technicians. These technically trained sales engineers, organized along product line and customer groupings, work with customers on an ongoing basis to monitor competitive trends and technological innovations. Additionally, sales engineers consult with customers regarding potential projects and product development opportunities. During the past few years, the Company has refocused its marketing efforts on the jet engine components market and the commercial aerospace industry.
The Company is actively involved with key customers in joint cooperative research and development, engineering, quality control, just-in-time inventory control and computerized process modeling programs. The Company has entered into strategic contracts for a number of sole-sourced products with each of Rolls-Royce, Sikorsky and Snecma for major programs. The Company believes that these contracts are a reflection of the aerospace and industrial markets’ recognition of the Company’s manufacturing and technical expertise.
The research and development of jet engine components is actively supported by the Company’s Advanced Materials and Process Technology Group. The Company’s long-standing commitment to research and development is evidenced by its industry-recognized materials and process advancements. The experienced staff and fully equipped research facilities support Ladish sales through customer-funded projects. Management believes that these research efforts position the Company to participate in future growth in demand for critical advanced jet engine components.
Customers
The Company’s top three customers, Rolls-Royce, United Technologies and General Electric, accounted for approximately 50%, 47% and 56% of the Company’s revenues in 2007, 2008 and 2009, respectively. Net sales to Rolls-Royce were 28%, 23% and 26%, United Technologies 15%, 15% and 19% and General Electric 7%, 9% and 11% of total Company net sales for the respective years. No other customer accounted for ten percent or more of the Company’s net sales.
Caterpillar, Boeing, Techspace Aero, Goodrich and Snecma are also important customers of the Company. Because of the relatively small number of customers for some of the Company’s principal products, the Company’s largest customers exercise significant influence over the Company’s prices and other terms of trade.

 

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U.S. exports accounted for approximately 49%, 46% and 46% of total Company net sales in 2007, 2008 and 2009, respectively. U.S. exports to England constituted approximately 29%, 25% and 26%, respectively in the above years, of total Company net sales.
A substantial portion of the Company’s revenues is derived from long-term, fixed price contracts with major engine and aircraft manufacturers. These contracts are typically “requirements” contracts under which the purchaser commits to purchase a given portion of its requirements of a particular component from the Company, and provide the Company with the ability to adjust prices based on raw material price fluctuation. Actual purchase quantities are typically not determined until shortly before the year in which products are to be delivered. The Company attempts to minimize its risk by entering into fixed-price contracts with its raw material suppliers. Additionally, a portion of the Company’s revenue is directly or indirectly related to government spending, particularly military and space program spending.
Research and Development
The Company maintains a research and development department which is engaged in applied research and development work primarily relating to the Company’s forging operations. The Company works closely with customers, universities and government technical agencies in developing advanced forgings, materials and processes. The Company spent approximately $2.9 million, $3.1 million and $2.7 million on applied research and development work during 2007, 2008 and 2009, respectively. Customers reimbursed the Company for $1.2 million, $1.3 million and $1.2 million of the foregoing research and development expenses in 2007, 2008 and 2009, respectively.
Patents and Trademarks
Although the Company owns patents covering certain of its processes, the Company does not consider these patents to be of material importance to the Company’s business as a whole. The Company considers certain other information that it owns to be trade secrets and the Company takes measures to protect the confidentiality and control the disclosure and use of such information. The Company believes that these safeguards adequately protect its proprietary rights and the Company vigorously defends these rights.
The Company owns or has obtained licenses for various trademarks, trademark registrations, service marks, service mark registrations, trade names, copyrights, copyright registrations, patent applications, inventions, know-how, trade secrets, confidential information and any other intellectual property that is necessary for the conduct of its business (collectively, “Intellectual Property”). The Company is not aware of any existing or threatened patent infringement claim (or of any facts that would reasonably be expected to result in any such claim) or any other existing or threatened challenge by any third party that would significantly limit the rights of the Company with respect to any such Intellectual Property or to the validity or scope of any such Intellectual Property. The Company has no pending claim against a third party with respect to the infringement by such third party of any such Intellectual Property that, if determined adversely to the Company, would individually or in the aggregate have a material adverse effect on the Company’s financial condition or results of operations. While the Company considers all of its proprietary rights as a whole to be important, the Company does not consider any single right to be essential to its operations as a whole.

 

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Raw Materials
Raw materials used by the Company in its metal components include alloys of titanium, nickel, steel, aluminum, tungsten and other high temperature alloys. The major portion of metal requirements for forged products are purchased from major metal suppliers producing forging quality material as needed to fill customer orders. The Company has two or more sources of supply for all significant raw materials, with the exception of certain nickel-based powder alloys where the Company is currently dependent upon a single source of supply.
The titanium and nickel-based superalloys used by the Company have a relatively high dollar value. Accordingly, the Company recovers and recycles scrap materials such as machine turnings, forging flash, solids and test pieces (“by-products’). The proceeds from the disposition of by-products are taken as a reduction to the Company’s cost of goods and are not treated as a part of net sales.
The Company’s most significant raw materials consist of nickel and titanium alloys. Its principal suppliers of nickel alloys include Carpenter Technology, Special Metals Corporation and Allegheny Technologies, Inc. (“ATI”). Its principal suppliers of titanium alloys are Titanium Metals Corporation of America (“Timet”), ATI and RTI International. The Company typically has fixed-price contracts with its suppliers.
In addition, the Company, its customers and suppliers have undertaken active programs for supply chain management to reduce overall lead times and the total cost of raw materials. In 2009, the Company experienced a decline in raw material prices and saw lead times shorten as demand for material eased due to the global economic downturn. The Company expects raw material prices to stabilize in 2010 as aerospace markets firm. The Company attempts to protect against raw material price escalation by passing those price increases directly to the Company’s customers.
Energy
The Company uses a considerable amount of energy in the processing of its forged and cast metal components. The fluctuating prices for energy, both natural gas and electricity, had a significant impact on the Company’s 2008 and 2009 results. With the reduction of natural gas prices, the Company expects energy to have a reduced impact on 2010 results. The Company attempts to ameliorate the impact of these price swings by purchasing directly from producers and pre-ordering supplies for the future, however, the level of price fluctuation and lack of availability are not within the control of the Company.
Backlog
The average amount of time necessary to manufacture the Company’s products is five to six weeks from the receipt of raw material. The timing of the placement and filling of specific orders may significantly affect the Company’s backlog figures, which are subject to cancellation for a variety of reasons. In addition, the Company typically only includes those contracts which will result in shipments within the next 18 months when compiling backlog and does not include the out years of long-term agreements. As a result, the Company’s backlog may not be indicative of actual results or provide meaningful data for period-to-period comparisons. The Company’s backlog was approximately $611 million, $629 million and $504 million as of December 31, 2007, 2008 and 2009, respectively. In 2008, the Company received approximately $408 million in new orders and in 2009 the Company received $229 million in new orders as the backlog and order activity were negatively impacted by 787 delays at Boeing and the unsettled economic climate.
Competition
The sale of metal components is highly competitive. Certain of the Company’s competitors are larger than the Company and have substantially greater capital resources. Although the Company is the sole supplier on several sophisticated components required by prime contractors under a number of governmental programs, many of the Company’s products could be replaced with other similar products of its competitors. However, the significant investment in tooling, the time required and the cost of obtaining the status of a “certified supplier” are barriers to entry. Competition is based on quality (including advanced engineering and manufacturing capability), price and the ability to meet delivery requirements.

 

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Website Access to Company Reports
The Company’s annual report is available free of charge on the Company’s website at www.ladishco.com as soon as reasonably practicable after such material is filed electronically with the SEC. The Company’s other filings with the SEC; Form 10-K, Form 10-Q, Form 8-K and Form 4 are readily available at www.sec.gov/edgar or www.secfiling.com. The Company’s Form 14 Proxy Statement for the 2010 annual stockholders’ meeting is available on the Company’s website. The Company’s Code of Conduct is available on the Company’s website and in printed form upon request. Also, copies of the Company’s annual report will be made available, free of charge, upon written request.
Environmental, Health and Safety Matters
The Company’s operations are subject to many federal, state and local regulations relating to the protection of the environment and to workplace health and safety. In particular, the Company’s operations are subject to extensive federal, state and local laws and regulations governing waste disposal, air and water emissions, the handling of hazardous substances, environmental protection, remediation, workplace exposure and other matters. Management believes that the Company is presently in substantial compliance with all such laws and does not currently anticipate that the Company will be required to expend any substantial amounts in the foreseeable future in order to meet current environmental, workplace health or safety requirements. However, additional costs and liabilities may be incurred to comply with current and future requirements which could have a material adverse effect on the Company’s results of operations or financial condition.
There are no known pending remedial actions or claims relating to environmental matters that are expected to have a material effect on the Company’s financial position or results of operations. All of the properties owned by the Company, however, are located in industrial areas and have a history of heavy industrial use. These properties may potentially incur environmental liabilities in the future that could have a material adverse effect on the Company’s financial condition or results of operations. The Company was previously named a potentially responsible party at several “Superfund” sites. The Company’s liability with respect to these sites has largely been resolved. Although the Company does not believe that the amount for which it may be held liable for any further administrative or wrap-up expense will exceed the amount it has reserved, no assurance can be given that the amount for which the Company will be held responsible will not be significantly greater than expected. In 2006, the Company agreed to participate in the environmental remediation of a site near Houston, Texas. The Company’s allocated share is relatively small, less than 1%, and its projected exposure for the site is estimated to be $0.16 million. The Company has an accrual of $0.30 million for this site and any other environmental claims which may arise.
With respect to any past or future claim for any environmental, health or safety matter, the Company evaluates every such claim from both a technical and legal perspective, using outside consultants where necessary. The Company establishes a good faith estimate of its prospective risk associated with said claim and, where material, establishes an accrual for the estimated value of such claim.

 

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Forward Looking Statements
Any statements contained herein that are not historical facts are forward-looking statements within the meaning of the Private Securities Legislation Reform Act of 1995, and involve risks and uncertainties. These forward-looking statements include expectations, beliefs, plans, objectives, future financial performance, estimates, projections, goals and forecasts. Potential factors which could cause the Company’s actual results of operations to differ materially from those in the forward-looking statements include:
 
Market conditions and demand for the Company’s products
 
 
Interest rates and capital costs
 
 
Unstable governments and business conditions in emerging economies
 
 
Health care costs
 
 
Legal, regulatory and environmental issues
 
 
Competition
 
 
Technologies
 
 
Raw material and energy prices
 
 
Taxes
Any forward-looking statement speaks only as of the date on which such statement is made. The Company undertakes no obligation to update any forward-looking statement to reflect events or circumstances after the date on which such statement is made.
Employees
As of December 31, 2009, domestically, the Company had approximately 1,137 employees, of whom 847 were engaged in manufacturing functions, 65 in executive and administrative functions, 180 in technical functions, and 45 in sales and sales support. At such date, approximately 517 employees, principally those engaged in manufacturing, were represented by labor organizations under collective bargaining agreements. Internationally, the Company had approximately 500 employees in Poland as of December 31, 2009, approximately two-thirds of which are represented by trade unions.
             
        Number of Employees
        Represented by Collective
Union   Expiration Date   Bargaining Agreement
International Association of Machinists & Aerospace Workers, Local 1862
  February 26, 2012   193
 
           
International Brotherhood of Boilermakers, Iron Ship Builders, Blacksmiths, Forgers & Helpers, Subordinate Lodge 1509
  October 1, 2012   145
 
           
International Federation of Professional & Technical Engineers, Technical Group, Local 92
  August 19, 2012   92
 
           
International Association of Machinists & Aerospace Workers, Die Sinkers, Local 140
  March 26, 2012   47
 
           
Office & Professional Employees International Union, Clerical Group,
Local 35
  July 15, 2013   16
 
           
International Brotherhood of Electrical Workers, Local 662
  November 11, 2012   20
 
           
Service Employees International, Local 1
  April 22, 2012   4

 

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Executive Officers of the Company
             
Name   Age   Position
Gary J. Vroman
    50     President & CEO and Director
Wayne E. Larsen
    55     Vice President Law/Finance & Secretary and Director
Lawrence C. Hammond
    62     Vice President, Human Resources
Randy B. Turner
    60     President — Pacific Cast Technologies, Inc. (“PCT”)
John Delaney
    60     President — Stowe Machine Co., Inc. (“Stowe”) &
Aerex LLC (“Aerex”)
Robert C. Miller
    59     President — Valley Machining, Inc. (“Valley”)
Jozef Burdzy
    58     President — Zaklad Kuznia Matrycowa Sp. z o.o. (“ZKM”) &
Zaklad Obrobki i Procesow Specjalnych Sp. z o.o. (“ZOPS”)
Shannon J. S. Ko
    67     President — Chen-Tech Industries, Inc. (“Chen-Tech”)
Item 1A. Risk Factors
Cyclicality of the Aerospace and Jet Engine Industries
Substantially all of our revenues are derived from the aerospace and jet engine industries, which are cyclical in nature and subject to changes based on general economic conditions, airline profitability, passenger ridership and international relations. The duration and severity of upturns and downturns in these industries are influenced by a variety of factors, including those set forth herein. Accordingly, they cannot be predicted with any certainty. Historically, orders for new commercial aircraft and related commercial aerospace components have been driven by the operating profits or losses of commercial airlines. Purchases by customers in the military aerospace sector are dependent upon defense budgets. Events adversely affecting the airline industry, such as cyclical overcapacity and inability to maintain profitable fare structures, would likely have a material adverse effect on our financial condition and results of operations.
Reduction in Government Spending
Since 2002, approximately 25% to 40% of our annual revenues have been derived from the government-sponsored aerospace industry, an industry that is dependent upon government budgets and, in particular, the United States government budget. There can be no assurance that U.S. defense and space budgets and the related demand for defense and space equipment will continue or that sales of defense and space equipment to foreign governments will continue at present levels.
Competition
The sale of metal components for the aerospace, jet engine and industrial markets is highly competitive. Many products we manufacture are readily interchangeable with the products manufactured by our competitors. Many of our products are sold under long-term contracts which are bid upon by several suppliers. Our principal competitor, Precision Castparts Corp. (“PCC”), is a substantially larger business and has greater financial resources. In 2006, PCC purchased one of our larger suppliers of nickel-based alloys, Special Metals Corporation.
Reliance on Major Customers
Our three largest customers accounted for approximately 50%, 47% and 56% of our revenues in 2007, 2008 and 2009, respectively. Because of the small number of customers for some of our principal products, those customers exercise significant influence over our prices and other terms of trade. The loss of any of our largest customers could have a material adverse effect on our financial condition and results of operations. The labor strike at Boeing during the second half of 2008 had a negative impact upon the entire commercial aviation industry including the Company.

 

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Dependence on Key Personnel
We have been and continue to be dependent on certain key management personnel. Our ability to maintain our competitive position will depend, in part, upon our ability to retain these key managers and to continue to attract and retain highly qualified managerial, manufacturing and sales and marketing personnel. There can be no assurance that the loss of key personnel would not have a material adverse effect on our results of operations or that we will be able to recruit and retain such personnel.
Product Liability Exposure
We produce many critical engine and structural parts for commercial and military aircraft and for other specialty applications. As a result, we have an inherent risk of exposure to product liability claims. We currently maintain product liability insurance, but there can be no assurance that insurance coverage will continue to be available on terms acceptable to us or that such coverage will be adequate for any liabilities that might be incurred.
Availability and Price of Raw Materials
The largest single component of our cost of goods sold is raw material costs. We manufacture products in a wide variety of specialty metals and alloys, some of which can only be purchased from a limited number of suppliers. We hold limited quantities of raw materials in inventory but, for the principal part of our business, we seek to procure delivery of raw materials in quantities and at times matching customers’ orders. We, along with other entities in the industry, have experienced periods of increased delivery times for nickel-based and titanium alloys and certain stainless steels, which account for a significant portion of our raw materials. Significant scarcity of supply of raw materials used by us could have a material adverse effect on our results of operations by affecting both the timing of delivery and the cost of purchasing such materials. In addition, our largest competitor, PCC, has purchased one of our largest suppliers of nickel-based alloys. Many of our products are sold pursuant to long-term agreements with our customers, which currently provide us the right to pass through material cost increases. Any inability to obtain such rights in future long-term agreements could have a material adverse effect on our results of operations.
Labor Contracts
Approximately 45% of our domestic employees are represented by seven collective bargaining units. Contracts were historically renegotiated every three years with each union. Six of the unions in 2006 and one union in 2007 entered into six-year agreements with the Company. While we do not expect that work stoppages will arise in connection with the renewal of labor agreements expiring in the foreseeable future, no assurance can be given that work stoppages will not occur. An extended or widespread work stoppage could have a material adverse effect on our results of operations.
Pension and Other Postretirement Benefit Obligations
Many of our employees are eligible to participate in various Company-sponsored pension plans. In addition to pension benefits, we provide health care and life insurance benefits to our eligible employees and retirees. The pension benefits have been and will continue to be funded through contributions to pension trusts, while health care and life insurance benefits are paid as incurred.

 

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We have several pension plans, all of which are underfunded. The aggregate actuarially determined liability recorded for these pension plans on the balance sheet at December 31, 2009 was approximately $79.3 million. The decline in the equity market in the United States in 2008 had a negative impact upon the level of assets in the pension trust of the Company; a portion of that decline was recovered in 2009.
The actuarially determined liability recorded for postretirement health care and life insurance benefits on the balance sheet at December 31, 2009 was approximately $33.7 million and will be paid as incurred.
Compliance with Environmental and Other Government Regulations
Our operations are subject to extensive environmental, health and safety laws and regulations promulgated by federal, state and local governments. Many of these laws and regulations provide for substantial fines and criminal sanctions for violations. The nature of our business exposes us to risks of liability due to the use and storage of materials that can cause contamination or personal injury if released into the environment. In addition, environmental laws may have a significant effect on the nature, scope and cost of cleanup of contamination at operating facilities. It is difficult to predict the future development of such laws and regulations or their impact on future earnings and operations, but we anticipate that these standards will continue to require continued capital expenditures. There can be no assurance that we will not incur material costs and liabilities in the future relating to environmental matters.
Risks Related to Significant Price Concessions to Our Customers and Increased Pressure to Reduce Our Costs
We are subject to substantial competition in all of the markets we serve, and we expect this competition to continue. As a result, we have made significant price concessions to our customers in the aerospace and industrial markets in recent years and we expect customer pressure for price concessions to continue. Maintenance of our profitability will depend, in part, on our ability to sustain a cost structure that enables us to be cost-competitive. If we are unable to adjust our cost relative to our pricing or if we are unable to continue to compete effectively, our business will suffer.
Our Business is Affected by Federal Rules, Regulations and Orders Applicable to Government Contractors
A number of our products are manufactured and sold under U.S. government contracts or subcontracts. Violation of applicable government rules and regulations could result in civil liability, in cancellation or suspension of existing contracts or in ineligibility for future contracts or subcontracts funded in whole or in part with federal funds.

 

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Risks Associated with International Operations
We purchase products from and supply products to businesses located outside of the United States. In fiscal 2009, approximately 54% of our total sales were attributable to non-U.S. customers. A number of risks inherent in international business could have a material adverse effect on our future results of operations, including:
 
currency fluctuations;
 
 
general economic and political uncertainties and potential for social unrest in international markets;
 
 
limitations on our ability to enforce legal rights and remedies;
 
 
changes in trade policies;
 
 
tariff regulations;
 
 
difficulties in obtaining export and import licenses; and
 
 
the risk of government financed competition.
Our Business Involves Risks Associated with Complex Manufacturing Processes
Our manufacturing processes depend on certain sophisticated and high-value equipment, such as some of our forging presses for which there may be only limited or no production alternative. Unexpected failures of this equipment may result in production delays, revenue loss and significant repair costs. In addition, equipment failures could result in injuries to our employees. Moreover, the competitive nature of our business requires that we continuously implement process changes intended to achieve product improvements and manufacturing efficiencies. These process changes may at times result in production delays, quality concerns and increased costs. Any disruption of operations at our facilities due to equipment failures or process interruptions could have a material adverse effect on our business.
Acquisitions
We expect that we will continue to make acquisitions of, investments in, and strategic alliances with complementary businesses, products and technologies to enable us to add products and services for our core customer base and for related markets, and to expand our business geographically. The success of this acquisition strategy will depend on our ability to: identify suitable businesses to buy; negotiate the purchase of those businesses on terms acceptable to us; complete the acquisitions within our expected time frame; improve the results of operations of the businesses that we buy and successfully integrate their operations into our own; and avoid or overcome any concerns expressed by regulators.
We may fail to properly complete any or all of these steps. We may not be able to find appropriate acquisition candidates, acquire those candidates that we do find, obtain necessary permits or integrate acquired businesses effectively and profitably.
Some of our competitors are also seeking to acquire similar businesses, including competitors that have greater financial resources than we do. Increased competition may reduce the number of acquisition targets available to us and may lead to less favorable terms as part of any acquisition, including higher purchase prices. If acquisition candidates are unavailable or too costly, we may need to change our business strategy.
We also cannot be certain that we will have enough capital or be able to raise enough capital on reasonable terms, if at all, to complete the purchases of the businesses that we want to buy. Our credit facility limits our ability to make acquisitions. Our lender may object to certain purchases or place conditions on them that would limit their benefit to us.
If we are unsuccessful in implementing our acquisition strategy for the reasons discussed above or otherwise, our financial condition and results of operations could be materially adversely affected.
Item 1B. Unresolved Staff Comments
The Company has no unresolved comments from the Commission staff.

 

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Item 2. Properties
The following table sets forth the location and size of the Company’s seven facilities:
                 
    Approximate Acreage     Approximate Square Footage  
Forging — Cudahy, Wisconsin
    140.0       1,650,000  
Stowe — Windsor, Connecticut
    8.2       40,000  
PCT — Albany, Oregon
    14.0       149,000  
Valley — Coon Valley, Wisconsin
    3.0       40,000  
ZKM — Stalowa Wola, Poland
    70.0       820,000  
Chen-Tech — Irvine, California
    2.0       55,000  
Aerex — Windsor, Connecticut
    1.0       15,000  
The above facilities, except for Chen-Tech and Aerex, are owned by the Company.
The Company believes that its facilities are well maintained, are suitable to support the Company’s business and are adequate for the Company’s present and anticipated needs. While the rate of utilization of the Company’s manufacturing equipment is not uniform, the Company estimates that its facilities overall are currently operating at approximately 50% of capacity.
The principal executive offices of the Company are located at 5481 South Packard Avenue, Cudahy, Wisconsin 53110. Its telephone number at such address is (414) 747-2611.
Item 3. Legal Proceedings
From time to time the Company is involved in legal proceedings relating to claims arising out of its operations in the normal course of business. Although the Company believes that there are no material legal proceedings pending or threatened against the Company or any of its properties, the Company has been named as a defendant in a number of asbestos cases in Mississippi, Illinois, Wisconsin and California. As of December 31, 2009, the Company has been dismissed from the case in California and has 11 individual claims in Mississippi, two individual claims remaining in Illinois and one individual claim in Wisconsin. The Company has never manufactured or processed asbestos. The Company’s only exposure to asbestos involves products the Company purchased from third parties. The Company has notified its insurance carriers of these claims and is vigorously defending these actions. The Company has not made any provision in its financial statements for the asbestos litigation.
The Company is participating in an investigation initiated by U.S. Customs & Border Protection (“Customs”) into duty drawback claims filed on behalf of the Company by its former export agent. The Company is cooperating with Customs in this investigation and has voluntarily suspended its duty drawback claims. Based upon its internal investigation, the Company believes any errors or omissions with respect to its filings were solely attributable to its former export agent. The Company intends to continue to cooperate with Customs in resolving this matter. The Company has not made any provision in its financial statements for the Customs investigation.
Item 4. Submission of Matters to a Vote of Security Holders
There were no matters submitted to a vote of security holders during the fourth quarter of 2009.

 

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PART II
Item 5. Market for the Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities
The common stock of the Company, par value $0.01 per share, trades on the Nasdaq National Market under the symbol “LDSH”.
The following table sets forth, for the fiscal periods indicated, the high and low closing prices for each quarter of the years 2007, 2008 and 2009. At December 31, 2009 there were an estimated 2,500 beneficial holders of the Company’s common stock.
                                                 
    Year Ended     Year Ended     Year Ended  
    December 31, 2007     December 31, 2008     December 31, 2009  
    High     Low     High     Low     High     Low  
First quarter
  $ 44.40     $ 35.08     $ 41.94     $ 32.90     $ 15.34     $ 5.36  
Second quarter
  $ 44.39     $ 37.22     $ 37.35     $ 20.59     $ 15.04     $ 7.28  
Third quarter
  $ 56.21     $ 40.96     $ 27.56     $ 18.75     $ 16.48     $ 10.88  
Fourth quarter
  $ 59.30     $ 40.03     $ 19.74     $ 11.47     $ 16.03     $ 11.79  
The Company has not paid cash dividends and currently intends to retain all its earnings to reduce debt and to finance its operations, its stock repurchase program and future growth. The Company does not expect to pay dividends for the foreseeable future.
TOTAL SHAREHOLDER RETURN
The following graph compares the period percentage change in Ladish’s cumulative total shareholder return on its common stock, assuming dividend reinvestment, with the cumulative total return of (i) the Russell 2000 Small Cap Index, and (ii) a peer group from the Company’s industry, for the period of December 31, 2004 to December 31, 2009. The Company’s peer group is comprised of PCC, ATI, Timet and SIFCO Industries, Inc.
(GRAPH)
                                                 
    Dec-31-04   Dec-31-05   Dec-31-06   Dec-31-07   Dec-31-08   Dec-31-09
Ladish
    11.60     22.35     37.08     43.19     13.85     15.05
Russell 2000
    651.57     673.22     796.89     765.90     499.45     625.39
Industry Peers
    26.29     67.53     73.05     86.93     24.94     45.51

 

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Item 6. Selected Financial Data
The selected financial data of the Company for each of the last five fiscal years are set forth below.
The data below should be read in conjunction with the Financial Statements and the Notes thereto and “Management’s Discussion and Analysis of Financial Condition and Results of Operations” included elsewhere in this filing.
                                         
    Year Ended December 31,  
    (Dollars in millions, except earnings per share)  
INCOME STATEMENT DATA   2005     2006     2007     2008     2009  
Net sales
  $ 266.841     $ 369.290     $ 424.631     $ 469.466     $ 349.832  
Income from operations
    23.847       48.960       52.319       39.538       9.248  
Interest expense
    2.072       3.548       2.528       1.971       5.050  
Net income
    13.715       28.481       32.288       32.205       6.094  
Basic earnings per share
    1.00       2.01       2.22       2.15       0.38  
Diluted earnings per share
    0.98       2.00       2.22       2.15       0.38  
Dividends paid
                             
Shares used to compute earnings per share:
                                       
Basic
    13,781,586       14,136,946       14,516,120       14,998,437       15,901,833  
Diluted
    13,931,539       14,205,641       14,550,258       15,000,844       15,902,246  
                                         
    December 31,  
BALANCE SHEET DATA   2005     2006     2007     2008     2009  
Total assets
  $ 296.556     $ 329.060     $ 381.833     $ 509.466     $ 469.514  
Net working capital
    71.116       123.764       130.855       138.910       137.515  
Total debt
    45.000       54.100       53.500       118.900       90.000  
Stockholders’ equity
    117.469       152.670       201.554       223.411       225.582  
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Executive Overview
2009 was a transitional year for Ladish. The Company entered the year fully cognizant of the global economic issues associated with credit and the capital markets which occurred in the second half of 2008. However, Ladish, with $629 million of contract backlog, had yet to be significantly impacted by the recession. The global economic slowdown began impacting Ladish in the first quarter of 2009 as delivery schedules for products began to shrink and move out to later dates. By June 30, 2009, the Company’s contract backlog had declined to $488 million. The third quarter was the nadir for the Company both in terms of sales, $76.2 million, a pretax loss of $3.0 million, and a contract backlog of $476 million. The fourth quarter brought signs of an economic recovery for Ladish. Net sales increased to $83.2 million, pretax income was $3.3 million and contract backlog increased to $504 million.
In response to the sudden downturn in business, Ladish took a number of steps to reduce costs while still maintaining the ability to serve customers’ shifting demands. Employment levels were reduced from 2,039 to 1,637, a 20% decline. In addition, the Company instituted a salary freeze for 2009 and reduced certain discretionary benefits. At a number of the operating units of the Company, weeks of lay-off and unpaid weeks were also utilized to reduce costs. During the course of this business slowdown, the Company significantly reduced its working capital by lowering inventory by $36.6 million and receivables by $19.3 million. Ladish also reduced its capital expenditures from the 2008 peak of $49.8 million to $13.9 million in 2009. Through its focus on cost control and working capital reduction in 2009, Ladish generated over $44 million of positive cash flow.

 

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While many businesses faced credit difficulties and shortages of liquidity in 2009, Ladish avoided those balance sheet challenges by deleveraging itself through the repayment of $28.9 million of senior bank debt and $1.7 million of capital leases. The Company also proactively worked with both its senior bank lenders and the holders of its long-term notes to adjust covenants in the respective agreements to provide the Company added operational flexibility. Ladish ended 2009 with no bank debt, no capital leases, $90 million of long-term notes, $19.9 million in cash and in full compliance with all covenants and requirements in its lending agreements.
Net income in 2009 had a tax benefit of $2.9 million in lieu of a tax provision. The tax benefit resulted primarily from the decision of the Company to reverse a $5.3 million valuation allowance for a manufacturing investment credit in Wisconsin. This decision was largely influenced by legislative changes in Wisconsin in late 2009 along with the Company’s long-term optimistic outlook toward full utilization of the credit. The tax credit contributed to Ladish’s $6.1 million, or $0.38 per share, of earnings in 2009. Without the tax credit, Ladish would have had $0.8 million, or $0.05 per share, of earnings in 2009.
All three of Ladish’s major markets declined in 2009, albeit at varying rates. In 2009, component sales were down 8% for aerospace, 19% for jet engines and 60% for general industrial. In spite of these declines, the Company’s domestic operations remained profitable in 2009. The Company’s European operations are currently primarily dependent on the industrial market and could not sufficiently offset the lack of demand in order to produce positive results.
Results of Operations
Year Ended December 31, 2009 Compared to Year Ended December 31, 2008
2009 net sales were $349.8 million, a 25.5% reduction from the $469.5 million of net sales in 2008. The decline in sales was due to reduced demand in all of the Company’s markets. The Company’s sales of components for jet engines, aerospace and general industrial declined 19%, 8% and 60%, respectively, as customers reduced their build schedules and destocked their inventory. In 2009, cost of sales at the Company increased to 92.3% of net sales in comparison to 87.4% in 2008. The percentage increase in 2009 is directly linked to the reduction of sales with fewer sales to cover the fixed costs at the Company.
SG&A expenses at the Company were $17.8 million in 2009, in contrast to $19.8 million of SG&A expenses in 2008. Although the Company experienced a $2 million year-over-year reduction in SG&A, as a percentage of sales SG&A increased to 5.1% in 2009 from 4.2% during the same period in 2008. The increased rate of SG&A expense in 2009 is attributable to a combination of one-time charges related to employment reductions and the reduced level of sales.
Interest expense at the Company in 2009 was $5.1 million, a $3.1 million increase from the level in 2008. The growth of interest expense in 2009 was related to a full year of interest on the Series C long-term notes along with the reduction of capitalized interest in 2009. The Company was able to capitalize $2.4 million of interest in 2008 while it only capitalized $1.0 million of interest in 2009. Total interest incurred was $6.0 million and $4.4 million, respectively, in 2009 and 2008. The following table reflects the Company’s treatment of interest in 2008 and 2009:
                 
(Dollars in millions)   2008     2009  
Interest expensed
  $ 1.971     $ 5.050  
Interest capitalized
    2.418       0.953  
 
           
Total
  $ 4.389     $ 6.003  
 
           

 

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The Company earned $3.1 million and $38.3 million of pretax income, respectively, in 2009 and 2008. The decline in pretax income was due to decreased sales and increases in pension expense, interest expense, depreciation expense, costs associated with downsizing operations and lower by-product sales in 2009. These expense increases were somewhat offset by reductions in employment costs related to lower employment levels in 2009.
In 2009, the Company reversed a valuation allowance and recognized a tax asset in the amount of $5.3 million which resulted in a tax benefit of $2.9 million. The tax asset related to a credit for state taxes which the Company determined it was more likely than not that the Company would earn sufficient income to fully utilize the credit. In 2008, the Company had a tax provision of $5.9 million for an effective rate of 15.4%.
Net income for 2009 was $6.1 million or $0.38 per share on a fully diluted basis. The decline from 2008 net income of $32.2 million was a result of reduced sales combined with increases in pension expense of $4.4 million, interest expense of $3.1 million, depreciation expense of $2.0 million, employment reduction expenses of $3.0 million and reduced by-product sales of $7.9 million, offset by the recognition of the state tax credit of $5.3 million.
The Company ended 2009 with a contract backlog of $504 million, down from the 2008 ending backlog of $629 million. In 2009, the Company booked $229 million of new orders in contrast to $408 million of new orders in 2008. The decline in new orders was related to the global slowdown in the aerospace market associated with reduced passenger miles in 2009.
Year Ended December 31, 2008 Compared to Year Ended December 31, 2007
Net sales in 2008 were $469.5 million, a 10.6% increase over the $424.6 million of net sales in 2007. The sales growth in 2008 was due to the continued strength of Ladish’s markets and the acquisitions of Aerex and Chen-Tech in the third quarter of 2008. In 2008, cost of sales for the Company was 87% of net sales in comparison to 84% of net sales in 2007.
The Company’s SG&A expense in 2008 was $19.8 million, or 4.2% of net sales. In 2007, SG&A expense was 3.9% of net sales. The percentage increase in SG&A expense is attributed to growth in employment to support capacity expansion and higher professional fees associated with tax planning.
In 2008, the Company’s interest expense was $2.0 million in comparison to $2.5 million in 2007. The decrease in interest expense in 2008 was the result of a larger amount of interest capitalized associated with the capacity expansion programs at the Company. Total interest increased in 2008 as the Company incurred additional debt to support the acquisitions of Aerex and Chen-Tech. The following table reflects the Company’s treatment of interest for the years 2007 and 2008:
                 
(Dollars in millions)   2007     2008  
Interest expensed
  $ 2.528     $ 1.971  
Interest capitalized
    0.795       2.418  
 
           
Total
  $ 3.323     $ 4.389  
 
           
Pretax income in 2008 was $38.3 million, an $11.9 million reduction from the 2007 pretax income level. The decline in pretax income was due to product mix and under-absorbed fixed costs.
Tax expense for 2008 was $5.9 million, which equated to an effective tax rate of 15.4%. In 2007, the Company experienced an effective tax rate of 35.5%. The reduction in tax rate is mainly attributed to the Company recognizing a significant tax savings from the recognition of a $5.5 million research and development tax credit in the third quarter of 2008 and a $1.9 million foreign economic zone credit.

 

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Net income in 2008 was $32.2 million, which equates to $2.15 per share on a fully-diluted basis. Net income was similar to 2007 levels but declined as a percentage of sales due to higher raw material and energy costs, a less profitable mix of products sold and inefficiencies associated with expanding manufacturing capacity, offset by the aforementioned tax savings and the capitalization of interest expense to capital projects.
The Company booked $408 million of new orders in 2008 in comparison to $534 million of new orders in 2007. The decline in orders was associated with the Boeing labor stoppage in the third quarter of 2008 and general, global economic conditions.
Liquidity and Capital Resources
The Company’s cash position as of December 31, 2009 is $15 million more than its position at December 31, 2008. The 2009 increase in cash is due to reduced capital expenditures and pension contributions along with a reduction in working capital. Cash flow from operations in 2009 was $29.6 million more than cash flow from operations in 2008 primarily due to working capital reduction as the Company reduced inventories and receivables, partially offset by a reduction in accounts payable.
On May 16, 2006, the Company sold $40 million of Series B Notes in a private placement to certain institutional investors. The Series B Notes are unsecured and bear interest at a rate of 6.14% per annum with interest being paid semiannually. The Series B Notes have a ten-year duration with the principal amortizing equally over the duration after the fourth year.
On September 2, 2008, the Company sold $50 million of Series C Notes in a private placement to certain institutional investors. The Series C Notes are unsecured and bear interest at a rate of 6.41% per annum with interest being paid semiannually. The Series C Notes have a seven-year duration with the principal amortizing equally over the duration after the third year.
The Company’s Series B and Series C Notes contain financial covenants which (a) limit the incurrence of certain additional debt; (b) require a certain level of consolidated adjusted net worth; (c) require a minimum fixed charges coverage ratio; and (d) require a limited amount of funded debt to consolidated cash flow. The covenant on incurrence of additional debt limits funded debt to 60% of total capitalization. At December 31, 2009, funded debt at Ladish was at 21% of total capitalization. This covenant also limits priority debt to 20% of adjusted net worth. Ladish had no priority debt at December 31, 2009. The covenant on adjusted net worth requires a minimum of $112.8 million. At December 31, 2009, Ladish had $259.8 million of adjusted net worth. The covenant on fixed charges coverage ratio requires that consolidated cash flow to fixed charges be a minimum of 2.00. The Company’s fixed charges coverage ratio at December 31, 2009 was 4.77. The final covenant on funded debt to consolidated cash flow allows for a maximum level of 4.00. At December 31, 2009, the Company’s actual level was 2.91. The Note Agreement for the Series B and Series C Notes also contains customary representations and warranties and events of default.
At December 31, 2009, the Company was in compliance with all covenants in the Series B and Series C Notes and the Facility.
In addition, the Company and a syndicate of lenders have entered into a $35 million unsecured revolving line of credit (the “Facility”) which was most recently renewed on April 10, 2009. The Facility bears interest at a rate of LIBOR plus 2.00% or at a base rate. At December 31, 2009, there were no borrowings under the Facility and $35 million of credit was available pursuant to the terms of the Facility. The Facility has a maturity date of April 9, 2010. The Company expects to renew the Facility on similar terms, as it has for each of the past nine years.

 

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On July 31, 2009, the Company and the syndicate of lenders participating in the Facility entered into Amendment No. 1 to the Facility. This amendment, effective as of the date of execution, modified the covenant on maximum indebtedness to EBITDA by deleting that covenant and substituting in its place a covenant on minimum EBITDA. In addition, the lenders and the Company agreed to modify the definition of EBITDA for this covenant by now allowing the Company to add back non-cash charges to EBITDA.
The Facility also contains certain financial covenants which (a) require a minimum amount of modified EBITDA and (b) require a minimum fixed charge coverage ratio of 1.7x. At December 31, 2009, the Company was in compliance with the minimum modified EBITDA and had a fixed charge coverage ratio of 6.47x. The Facility also contains customary representations and warranties and events of default.
During 2009, the Company applied $13.9 million of cash toward capital expenditures. These expenditures were funded by cash from operations.
In 2008, the Company issued 1,301,961 shares of common stock in connection with the acquisitions of Aerex and Chen-Tech.
During the years ending December 31, 2008 and 2009, the Company received $0.215 million and $0.015 million, respectively, from the exercise of employee stock options.
Given the Company’s ability to pass along raw material price increases to its customers, inflation has not had a material effect upon the Company during the period covered by this report. Given the rising demand for the products manufactured by the Company, and the prospects for increases in raw material costs and possible energy cost escalation, the Company cannot determine at this time if there will be any significant impact from inflation in the foreseeable future.
Contractual Obligations Table
(Dollars in Millions)
                                 
    Less Than                     More Than  
    1 Year     1-3 Years     3-5 Years     5 Years  
Senior Notes (1)
  $ 5.715     $ 31.430     $ 31.430     $ 21.425  
Bank Facility
                       
Operating Leases
    .974       1.592       1.239       1.848  
Purchase Obligations (2)
    61.438       101.602              
Other Long-Term Obligations:
                               
Pensions (3)
    7.456       26.806              
Postretirement Benefits (4)
    3.464       6.737       6.262       13.137  
     
(1)  
The Company expects to fund the payment of long-term debt through the use of cash on hand, cash generated from operations, the reduction of working capital and, if necessary, through access to the Facility.
 
(2)  
The purchase obligations relate primarily to raw material purchase orders necessary to fulfill the Company’s production backlog for the Company’s products along with commitments for energy supplies also necessary to fulfill the Company’s production backlog. There are no net settlement provisions under any of these purchase orders nor is there any market for the underlying materials.
 
(3)  
The Company’s estimated cash pension contribution is based upon the calculation of the Company’s independent actuary for 2010. There are no estimates beyond 2012.
 
(4)  
The Company’s cash expenditures for Postretirement Benefits have only been projected out through the year 2019.

 

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Critical Accounting Policies
Deferred Income Taxes
The Company started 2008 with $2.1 million of domestic net operating loss (“NOL”) carryforwards that were generated prior to its reorganization completed on April 30, 1993. These NOLs were utilized by the Company to reduce taxable income in 2008. The Company has $3.7 million of NOL carryforwards that were generated by its foreign operations in 2008 and 2009. These NOLs expire in the years 2012 through 2014. The Company has total net deferred income tax assets of $31.7 million as of December 31, 2009.
Pensions
The Company has noncontributory defined benefit pension plans (“Plans”) covering a number of its employees. The Company contributed $8.955 million and $3.428 million, respectively, to the Plans in 2008 and 2009. The Company intends to contribute $7.5 million, $11.8 million and $15 million to the Plans in 2010, 2011 and 2012, respectively. The Company plans on funding those contributions from cash on hand, cash generated from operations, working capital reductions, treasury stock contributions and, if necessary, from the Facility. No estimates have been made for payments into the Plans beyond 2012.
The Plans’ assets are held in a trust and are primarily invested in U.S. Government securities, investment grade corporate bonds and marketable common stocks. The key assumptions the Company considers with respect to the assets in the Plans and funding the liabilities associated with the Plans are the discount rate, the long-term rate of return on Plans’ assets, the projected rate of increase in compensation levels and the actuarial estimate of mortality of participants in the Plans. The most sensitive assumption is the discount rate. For funding purposes, the Company’s independent actuaries assumed an annual long-term rate of return on the Plans’ assets of 7.95% and 8.05% for 2008 and 2009, respectively. For the ten-year period ending December 31, 2009, the Company experienced an annual rate of return on the Plans’ assets of 3.31%.
The Company used a rate of 5.16% for its discount rate assumption for 2009, a decrease from the 6.05% rate used for 2008. An increase in the discount rate results in a decrease in the accumulated benefit obligation at the measurement date which may also result in a decrease in the additional minimum pension liability included as a credit to accumulated other comprehensive income. Such an increase also results in an actuarial gain which is amortized to pension expense in accordance with FASB ASC 715-30. A decrease in the discount rate will have the opposite effect in the pension liability and pension expense. The Company bases its discount rate on long maturity AA rated corporate debt securities. The Company cannot predict whether these interest rates will increase or decrease in future years.
The Company cannot predict the level of interest rates in the future and correspondingly cannot predict the future discount rate which will be applied to determine the Company’s projected benefit obligation. As demonstrated in the chart below, relatively small movements in the discount rate, up or down, can have a significant impact on the Company’s projected benefit obligation under the Plans.
         
Projected Plan Benefit Obligation as of December 31, 2009  
(Dollars in Millions)  
At 4.91% discount rate
  $ 225.019  
At 5.16% discount rate
  $ 219.756  
At 5.41% discount rate
  $ 214.709  

 

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Nor can the Company predict with any certainty what the actual rate of return will be for the Plans’ assets. As demonstrated in the chart below, a modest change in the presumed rate of return on the Plans’ assets will have a material impact upon the actual net periodic cost for the Plans.
         
Net Periodic Benefit for Year Ending December 31, 2010  
(Dollars in Millions)  
7.80% expected return
  $ 9.334  
8.05% expected return
  $ 8.954  
8.30% expected return
  $ 8.573  
Fair Value Measurement of Pension Assets
FASB ASC 820-10, Fair Value Measurements and Disclosures, establishes a framework and provides guidance on measuring the fair value of assets in a pension plan and how an employer should disclose the same. The framework establishes a fair value hierarchy that prioritizes the inputs to the valuation techniques used to measure fair value. The three levels of fair value hierarchy are described as follows:
  Level 1    
Quoted prices in active markets for identical assets or liabilities.
 
  Level 2    
Observable inputs other than Level 1 prices, such as quoted prices for similar assets or liabilities; quoted prices in markets that are not active; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the assets or liabilities.
 
  Level 3    
Unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the assets or liabilities.
The following table sets forth by level (dollars in millions), within the fair value hierarchy, the Plans’ assets at fair value as of December 31, 2009:
                                   
Plans’ Assets   Level 1     Level 2     Level 3     Total  
$
142.967
  $ 142.967                 $ 142.967  
Goodwill and Other Intangible Assets
Goodwill represents the cost of acquired net assets in excess of their fair market values. Goodwill and other intangible assets with indefinite useful lives are not amortized but are tested for impairment at least annually in accordance with the provisions of FASB ASC 350-20, Intangibles — Goodwill and Other. Intangible assets with estimable useful lives are amortized over their respective estimated useful lives and also reviewed at least annually for impairment.
In accordance with ASC 350-20, a two-step impairment test is required to identify potential goodwill impairment and measure the amount of the goodwill impairment loss to be recognized. In the first step, the fair value of each reporting unit is compared to its carrying value to determine if the goodwill is impaired. If the fair value of the reporting unit exceeds the carrying value of the net assets assigned to that unit, then goodwill is not impaired and the second step is not required. If the carrying value of the net assets assigned to the reporting unit exceeds its fair value, then the second step is performed in order to determine the implied fair value of the reporting unit’s goodwill and an impairment loss is recorded for an amount equal to the difference between the implied fair value and the carrying value of the goodwill.

 

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For the purpose of goodwill analysis, the Company has only one reporting segment, as defined by ASC 350-20. Goodwill of $37.6 million represents the excess of the purchase price over the fair value of identifiable tangible and intangible net assets relating to business acquisitions. Goodwill increased significantly in 2008 due to the acquisitions of Aerex and Chen-Tech. It is an asset with an indefinite life and therefore is not amortized to expense, but is subject to annual impairment testing. The Company tests the goodwill for impairment at least annually by fair value impairment testing. The Company’s assessment of fair value used in the annual impairment testing takes into account a number of factors including EBITDA and revenue multiples of transactions in the Company’s industry as well as fair market value multiples of transactions of similarly situated enterprises. No impairments were recognized in 2007, 2008 or 2009. Should goodwill become impaired in the future, the amount of impairment will be charged to SG&A expense. The Company has $19.5 million of amortizable customer relationships included in other intangible assets that are being amortized over 50 years with annual amortization of $0.4 million.
New Accounting Pronouncements
Effective July 1, 2009, the Company adopted FASB ASC 105-10, Generally Accepted Accounting Principles — Overall. ASC 105-10 establishes the FASB ASC as the source of authoritative accounting principles recognized by the FASB to be applied in the preparation of financial statements in conformity with U.S. generally accepted accounting principles (“GAAP”). The Company has updated GAAP referencing for this report. The FASB Codification had no impact on financial reporting of the Company.
In December 2007, the FASB issued guidance for accounting and reporting of noncontrolling interests in financial statements, which is included in ASC 810-10, Consolidation — Overall. The objective of ASC 810-10 is to improve the financial information provided in consolidated financial statements. ASC 810-10 changes the way the consolidated income statement is presented, establishes a single method of accounting for changes in a parent’s ownership interest in a subsidiary that do not result in deconsolidation, requires that a parent recognize a gain or loss in net income when a subsidiary is deconsolidated, and expands disclosures in the consolidated financial statements in order to clearly identify and distinguish between the interests of the parent’s owners and the interest of the noncontrolling owners of a subsidiary. The Company adopted ASC 810-10 effective January 1, 2009. ASC 810-10 modified the manner in which the Company reported on the noncontrolling interest in ZKM as the noncontrolling interest has been classified as a component of equity.
On December 30, 2008, the FASB issued guidance related to employers’ disclosures regarding postretirement benefit plan assets, which is included in ASC 715-20, Defined Benefit Plans — General. ASC 715-20 provides additional guidance on employers’ disclosures about plan assets of a defined benefit pension or other postretirement plan. The Company adopted ASC 715-20 in fiscal year 2009. The disclosure requirements are annual and do not apply to interim financial statements.
Effective June 30, 2009, the Company adopted FASB ASC 855-10, Subsequent Events — Overall. ASC 855-10 establishes standards for the accounting for and the disclosing of subsequent events. ASC 855-10 introduces new terminology, defines a date through which management must evaluate subsequent events, and lists the circumstances under which an entity must recognize and disclose events or transactions occurring after the balance sheet date.
The Company evaluated its December 31, 2009 financial statements for subsequent events through March 4, 2010, the date the financial statements were available to be issued. The Company is not aware of any subsequent events which would require recognition or disclosure in the financial statements.

 

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Item 7A. Quantitative and Qualitative Disclosures about Market Risk
The Company believes that its exposure to market risk related to changes in foreign currency exchange rates and trade accounts receivable is immaterial.
Item 8. Financial Statements and Supplementary Data
The response to Item 8. Financial Statements and Supplementary Data incorporates by reference the information listed in the consolidated financial statements and accompanying schedules beginning on page F-1.
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
Grant Thornton LLP have been the auditors of the financial statements of the Company for the fiscal years ended December 31, 2007, 2008 and 2009. It is anticipated that representatives of Grant Thornton LLP will be present at the 2010 Annual Meeting, will have the opportunity to make a statement if they so desire and will be available to respond to appropriate questions raised at the 2010 Annual Meeting or submitted to them in writing before the 2010 Annual Meeting.
Grant Thornton LLP has informed the Company that it does not have any direct financial interest in the Company and that it has not had any direct connection with the Company in the capacity of promoter, underwriter, director, officer or employee.
As is customary, auditors for the fiscal year ending December 31, 2010 will be appointed by the Audit Committee and ratified by the stockholders and by the Board of Directors at their meeting immediately following the 2010 Annual Meeting.
Item 9A. Controls and Procedures
Evaluation of Disclosure Controls and Procedures
The disclosure controls and procedures of the Company are designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported, within the time periods specified in the Securities and Exchange Commission rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by the Company is accumulated and communicated to the Company’s management, including its principal executive and principal financial officers to allow timely decisions regarding disclosure.
Under the direction of the principal executive officer and the principal financial officer, the Company has evaluated the effectiveness of its disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) as of December 31, 2009. Based on that evaluation, the chief executive officer and the chief financial officer have concluded that the Company’s disclosure controls and procedures were effective.
There were no significant changes in the Company’s internal controls or in other factors that could significantly affect these controls subsequent to the date of management’s evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

 

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Management’s Annual Report on Internal Control over Financial Reporting
The Company’s management is responsible for establishing and maintaining adequate internal controls over the financial reporting of the Company. The Company’s management, under the supervision and with the participation of the Company’s principal executive officer and principal financial officer, has evaluated the effectiveness of the Company’s internal controls over financial reporting based upon the framework in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on that assessment, as of December 31, 2009, management concluded that the Company’s internal controls over financial reporting are operating effectively. Grant Thornton LLP, an independent registered public accounting firm, has issued an attestation report on the Company’s internal control over financial reporting, which is included herein.
Item 9B. Other Information
None.

 

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Report of Independent Registered Public Accounting Firm
Board of Directors and Stockholders of
Ladish Co., Inc.
We have audited Ladish Co., Inc.’s (a Wisconsin Corporation) internal control over financial reporting as of December 31, 2009, based on criteria established in Internal Control-Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Ladish Co., Inc.’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting, included in the accompanying Management’s Annual Report on Internal Control over Financial Reporting. Our responsibility is to express an opinion on Ladish Co., Inc.’s internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, assessing the risk that a material weakness exists, testing and evaluating the design and operating effectiveness of internal control based on the assessed risk, and performing such other procedures as we considered necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinion.
A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
In our opinion, Ladish Co., Inc. maintained, in all material respects, effective internal control over financial reporting as of December 31, 2009, based on criteria established in Internal Control-Integrated Framework issued by COSO.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheets of Ladish Co., Inc. and subsidiaries as of December 31, 2009 and 2008, and the related statements of operations, stockholders’ equity, and cash flows for the three years then ended and our report dated March 4, 2010 expressed an unqualified opinion.
GRANT THORNTON LLP
Milwaukee, Wisconsin
March 4, 2010

 

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PART III
Item 10. Directors and Executive Officers of the Registrant
Certain information called for by this Item is incorporated herein by reference to the sections entitled “Section 16(a) Beneficial Ownership Reporting Compliance,” “Audit Committee” and “Independent/Nominating Committee” in the Proxy Statement for the 2010 Annual Meeting of Stockholders.
The list of Executive Officers in Part I, Item 1. Business, paragraph captioned “Executive Officers of the Registrant” is incorporated by reference. The list of Directors of the Company is as follows:
         
Name   Age  
Lawrence W. Bianchi
    68  
James C. Hill
    61  
Leon A. Kranz
    70  
Wayne E. Larsen
    55  
J. Robert Peart
    47  
John W. Splude
    64  
Gary J. Vroman
    50  
Other information required by Item 401 of Regulation S-K is as follows:
Lawrence W. Bianchi, 68. Director since 1998. Mr. Bianchi in 1993 retired as the Managing Partner of the Milwaukee, Wisconsin office of KPMG LLP. From 1994 to 1998, Mr. Bianchi served as CFO of the law firm of Foley & Lardner LLP. Mr. Bianchi’s principal occupation is investments.
Lawrence C. Hammond, 62. Mr. Hammond has served as Vice President, Human Resources since January 1994. Prior to that time he had served as Director of Industrial Relations at the Company and he had been Labor Counsel at the Company. Mr. Hammond has been with the Company since 1980.
James C. Hill, 61. Director since 2003. Mr. Hill was Chairman and Chief Executive Officer of Vision Metals, Inc., a steel tubing producer, from 1997 to 2001. Prior to that period he was Corporate Vice President of Quanex Corporation, a NYSE public company and President of its Tube Group from 1983 to 1997.
Leon A. Kranz, 70. Director since 2001. Mr. Kranz was formerly President and Chief Executive Officer of Weber Metals, Inc., a Paramount, California based metals processor, a position he held for more than ten years.
Wayne E. Larsen, 55. Director since 2009 and previously a director from 1997 to 2003. Since 1995 Mr. Larsen has been Vice President Law/Finance and Secretary of the Company. He served as General Counsel and Secretary since 1989 after joining the Company as corporate counsel in 1981. Mr. Larsen is a Trustee of the Ladish Co. Foundation and a Director of the South Shore YMCA of Milwaukee and serves on the Advisory Board of U.S. Bank-Wisconsin.
J. Robert Peart, 47. Director since 2003. Mr. Peart is Managing Director for Guggenheim Aviation Partners, LLC, a private investment concern since 2004. Prior to that period, he was Managing Director of Residco, a transportation investment banking concern.
John W. Splude, 64. Director since 2004. Mr. Splude is Executive Chairman of HK Systems, Inc., an automated material handling and logistics software provider, a position he has held for over ten years. He is also a Director of Superior Die Cast and Ministry Health Care, a regent of Milwaukee School of Engineering, and serves on the Advisory Board of U.S. Bank-Wisconsin.

 

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Randy B. Turner, 60. Mr. Turner has served as President of PCT since it was acquired by the Company in January 2000. Prior to joining the Company, Mr. Turner served as President of the corporate predecessor to PCT.
Gary J. Vroman, 50. Mr. Vroman has served as President and Chief Executive Officer of the Company since September 2009 after serving as President of Forging since January 1, 2008. Prior to that time, he was Vice President, Sales and Marketing of Forging since December 1995. Mr. Vroman has been with the Company since 1982. He is a Trustee of the Ladish Co. Foundation.
The Company’s ethics code is reflected in its policies addressing i) conflict of interest, ii) compliance with antitrust laws, iii) improper payments, iv) falsification of records, and v) insider trading. These policies apply to all Company employees including the principal executive officer, the principal financial officer, controller and members of the Board of Directors. On an annual basis, the Company requires its key management personnel to certify their review and compliance with these policies. A copy of the policies was filed as an exhibit to the Form 10-K on March 25, 2003. The policies can also be found on the Company’s website, www.ladishco.com.
Item 11. Executive Compensation
The information called for by this Item is incorporated herein by reference to the sections entitled “Executive Compensation and Other Matters,” “The Stock Option Plan,” “Pension Benefits,” “Compensation of Directors,” “Employment Agreements,” “Compensation Committee Interlocks and Insider Participation,” and “Compensation and Stock Option Committee Report” of the Proxy Statement for the 2010 Annual Meeting of Stockholders.
Item 12. Security Ownership of Certain Beneficial Owners and Management
The information called for by this Item is incorporated herein by reference to the sections entitled “Voting Securities and Stockholders” and “The Stock Option Plan” of the Proxy Statement for the 2010 Annual Meeting of Stockholders.
Item 13. Certain Relationships and Related Transactions
The information called for by this Item is incorporated herein by reference to the section entitled “Certain Relationships” of the Proxy Statement for the 2010 Annual Meeting of Stockholders.
Item 14. Principal Accountant Fees and Services
The information called for by this Item is incorporated by reference to the section entitled “Audit Committee” of the Proxy Statement for the 2010 Annual Meeting of Stockholders.
PART IV
Item 15. Exhibits and Financial Statement Schedules
Exhibits. See the accompanying index to exhibits on page X-1 which is part of this report.
Financial Statements. See the accompanying index to financial statements and schedules on page F-1 which is a part of this report.

 

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SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
             
    LADISH CO., INC.    
 
           
 
  By:   /s/ Wayne E. Larsen
 
Wayne E. Larsen
   
March 4, 2010
      Vice President Law/Finance & Secretary    
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
         
Signature   Title   Date
 
       
/s/ Gary J. Vroman
 
Gary J. Vroman
  Director, President and Chief Executive Officer (Principal Executive Officer)   March 2, 2010
 
       
/s/ Wayne E. Larsen
 
Wayne E. Larsen
  Director, Vice President Law/Finance & Secretary (Principal Financial and Accounting Officer)   March 2, 2010
 
       
/s/ Lawrence W. Bianchi
 
Lawrence W. Bianchi
  Director    March 2, 2010
 
       
/s/ James C. Hill
 
James C. Hill
  Director    March 2, 2010
 
       
/s/ Leon A. Kranz
 
Leon A. Kranz
  Director    March 1, 2010
 
       
/s/ J. Robert Peart
 
J. Robert Peart
  Director    March 3, 2010
 
       
/s/ John W. Splude
 
John W. Splude
  Director    March 3, 2010

 

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Report of Independent Registered Public Accounting Firm
Board of Directors and Stockholders
Ladish Co., Inc.
We have audited the accompanying consolidated balance sheets of Ladish Co., Inc. (a Wisconsin Corporation) and subsidiaries, collectively the “Company” as of December 31, 2009 and 2008, and the related consolidated statements of operations, stockholders’ equity, and cash flows for each of the three years in the period ended December 31, 2009. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of Ladish Co., Inc. and subsidiaries as of December 31, 2009 and 2008, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2009 in conformity with accounting principles generally accepted in the United States of America.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), Ladish Co., Inc.’s internal control over financial reporting as of December 31, 2009, based on criteria established in Internal Control — Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO) and our report dated March 4, 2010 expressed an unqualified opinion on the effectiveness of internal control over financial reporting.
GRANT THORNTON LLP
Milwaukee, Wisconsin
March 4, 2010

 

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Ladish Co., Inc.
Consolidated Balance Sheets
December 31, 2008 and 2009
(Dollars in Thousands Except Per Share Data)
                 
    2008     2009  
Assets
               
Current Assets:
               
Cash and Cash Equivalents
  $ 4,903     $ 19,917  
Accounts Receivable, Less Allowance of $84 and $75
    78,673       59,382  
Inventories
    129,307       92,697  
Deferred Income Taxes
    6,780       5,144  
Prepaid Expenses and Other Current Assets
    10,469       6,118  
 
           
Total Current Assets
    230,132       183,258  
 
               
Property, Plant and Equipment:
               
Land and Improvements
    6,414       6,905  
Buildings and Improvements
    54,652       60,416  
Machinery and Equipment
    229,310       240,352  
Construction in Progress
    62,244       58,451  
 
           
 
    352,620       366,124  
Less Accumulated Depreciation
    (153,351 )     (167,688 )
 
           
 
               
Net Property, Plant and Equipment
    199,269       198,436  
 
               
Deferred Income Taxes
    19,880       26,522  
Goodwill
    37,113       37,571  
Other Intangible Assets, Net
    20,011       19,465  
Other Assets
    3,061       4,262  
 
           
Total Assets
  $ 509,466     $ 469,514  
 
           
See accompanying notes to consolidated financial statements.

 

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Ladish Co., Inc.
Consolidated Balance Sheets
December 31, 2008 and 2009
(Dollars in Thousands Except Per Share Data)
                 
    2008     2009  
Liabilities and Equity
               
Current Liabilities:
               
Accounts Payable
  $ 37,748     $ 23,613  
Senior Bank Debt
    28,900        
Senior Notes
          5,714  
Accrued Liabilities:
               
Pensions
    341       259  
Postretirement Benefits
    3,540       3,464  
Officers’ Deferred Compensation
    31       155  
Wages and Salaries
    4,911       3,314  
Taxes, Other Than Income Taxes
    304       289  
Interest
    1,425       1,355  
Profit Sharing
    1,898       611  
Paid Progress Billings
    4,683       2,428  
Other
    7,441       4,541  
 
           
Total Current Liabilities
    91,222       45,743  
 
               
Noncurrent Liabilities:
               
Senior Notes
    90,000       84,286  
Pensions
    63,661       69,653  
Postretirement Benefits
    29,716       30,215  
Officers’ Deferred Compensation
    6,792       9,276  
Other Noncurrent Liabilities
    3,998       4,220  
 
           
Total Liabilities
    285,389       243,393  
 
               
Stockholders’ Equity:
               
Common Stock-Authorized 100,000,000, Issued and Outstanding 15,907,552 Shares at Each Date of $.01 Par Value
    159       159  
Additional Paid-In Capital
    153,285       153,292  
Retained Earnings
    139,284       145,378  
Treasury Stock, 6,336 and 4,548 Shares, Respectively, of Common Stock at Cost
    (46 )     (33 )
Accumulated Other Comprehensive Loss
    (69,271 )     (73,214 )
 
           
Total Stockholders’ Equity
    223,411       225,582  
Noncontrolling Interest in Equity of Subsidiary
    666       539  
 
           
Total Equity
    224,077       226,121  
 
           
Total Liabilities and Equity
  $ 509,466     $ 469,514  
 
           
See accompanying notes to consolidated financial statements.

 

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Ladish Co., Inc.
Consolidated Statements of Operations
(Dollars in Thousands Except Per Share Data)
                         
    Years Ended December 31,  
    2007     2008     2009  
 
     
Net Sales
  $ 424,631     $ 469,466     $ 349,832  
 
                       
Cost of Sales
    355,628       410,163       322,745  
 
                 
 
                       
Gross Profit
    69,003       59,303       27,087  
 
                       
Selling, General and Administrative Expenses
    16,684       19,765       17,839  
 
                 
 
                       
Income from Operations
    52,319       39,538       9,248  
 
                       
Other (Income) Expense:
                       
Interest Expense
    2,528       1,971       5,050  
Other, Net
    (363 )     (683 )     1,062  
 
                 
 
                       
Income Before Income Tax Provision
    50,154       38,250       3,136  
 
                       
Income Tax Provision (Benefit)
    17,798       5,876       (2,894 )
 
                 
 
                       
Net Income
    32,356       32,374       6,030  
 
                       
Noncontrolling Interest in Net Earnings (Loss) of Subsidiary
    68       169       (64 )
 
                 
 
                       
Net Income Attributable to the Controlling Interest
  $ 32,288     $ 32,205     $ 6,094  
 
                 
 
                       
Earnings Per Share:
                       
Basic
  $ 2.22     $ 2.15     $ 0.38  
Diluted
  $ 2.22     $ 2.15     $ 0.38  
See accompanying notes to consolidated financial statements.

 

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Ladish Co., Inc.
Consolidated Statements of Equity
(Dollars in Thousands Except Per Share Data)
                                                                 
                                                    Non-        
                                            Accumulated     Controlling        
    Common Stock     Additional             Treasury     Other     Interest in        
            Par     Paid-in     Retained     Stock,     Comprehensive     Equity of        
    Shares     Value     Capital     Earnings     at Cost     Income (Loss)     Subsidiary     Total  
Balance, December 31, 2006
    14,605,591     $ 146     $ 115,688     $ 74,791     $ (2,962 )   $ (34,993 )   $ 635     $ 153,305  
 
                                                               
Comprehensive Net Income (Loss):
                                                               
Net Income
                      32,288                   68       32,356  
Other Comprehensive Income:
                                                               
Foreign Currency Translation Adjustments
                                  6,139             6,139  
Adjustment for Pension & Post-retirement Plans, Net of Tax
                                  (1,454 )           (1,454 )
 
                                                             
Comprehensive Income
                                                            37,041  
Purchase of Subsidiary Shares
                                        (206 )     (206 )
Issuance of Common Stock
                8,972             2,441                   11,413  
Tax Effect Related to Stock Options
                498                               498  
 
                                               
Balance, December 31, 2007
    14,605,591     $ 146     $ 125,158     $ 107,079     $ (521 )   $ (30,308 )   $ 497     $ 202,051  
 
                                                               
Comprehensive Net Income (Loss):
                                                               
Net Income
                      32,205                   169       32,374  
Other Comprehensive Income:
                                                               
Foreign Currency Translation Adjustments
                                  (7,519 )           (7,519 )
Adjustment for Unrealized Investment Losses, Net of Tax
                                  (473 )           (473 )
Adjustment for Pension & Post-retirement Plans, Net of Tax
                                  (30,971 )           (30,971 )
 
                                                             
Comprehensive Loss
                                                            (6,589 )
Issuance of Common Stock
                655             475                   1,130  
Acquisition of Aerex
    45,750       1       940                               941  
Acquisition of Chen-Tech
    1,256,211       12       31,808                               31,820  
Pre-reorganization Deferred Tax Basis Adjustment
                (5,498 )                             (5,498 )
Tax Effect Related to Stock Options
                222                               222  
 
                                               
Balance, December 31, 2008
    15,907,552     $ 159     $ 153,285     $ 139,284     $ (46 )   $ (69,271 )   $ 666     $ 224,077  
 
                                                               
Comprehensive Net Income (Loss):
                                                               
Net Income
                      6,094                   (64 )     6,030  
Other Comprehensive Income:
                                                               
Foreign Currency Translation Adjustments
                                  1,175             1,175  
Adjustment for Unrealized Investment Gains, Net of Tax
                                  316             316  
Adjustment for Pension & Post-retirement Plans, Net of Tax
                                  (5,434 )           (5,434 )
 
                                                             
Comprehensive Income
                                                            2,087  
Purchase of Subsidiary Shares
                                        (63 )     (63 )
Issuance of Common Stock
                2             13                   15  
Tax Effect Related to Stock Options
                5                               5  
 
                                               
Balance, December 31, 2009
    15,907,552     $ 159     $ 153,292     $ 145,378     $ (33 )   $ (73,214 )   $ 539     $ 226,121  
 
                                               
See accompanying notes to consolidated financial statements.

 

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Ladish Co., Inc.
Consolidated Statements of Cash Flows
(Dollars in Thousands)
                         
    Years Ended December 31,  
    2007     2008     2009  
Cash Flows from Operating Activities:
                       
Net Income Attributable to the Controlling Interest
  $ 32,288     $ 32,205     $ 6,094  
Adjustments to Reconcile Net Income to Net Cash Provided by (Used in) Operating Activities:
                       
Depreciation
    11,134       13,320       15,339  
Amortization of Intangibles
                546  
Non-Cash Deferred Compensation
          (788 )     527  
Deferred Income Taxes
    4,957       1,650       (1,017 )
Noncontrolling Interest in Net Earnings (Loss) of Subsidiary
    68       169       (64 )
Gain on Purchase of Stock — Noncontrolling Interest
                (23 )
Loss (Gain) on Disposal of Property, Plant and Equipment
    (443 )     (137 )     308  
Changes in Assets and Liabilities, Net of Acquired Businesses:
                       
Accounts Receivable
    (4,161 )     2,595       19,405  
Inventories
    (10,647 )     8,969       36,666  
Other Assets
    (4,813 )     3,759       2,246  
Accounts Payable and Accrued Liabilities
    7,432       (11,607 )     (23,070 )
Other Liabilities
    3,953       (21,450 )     1,331  
 
                 
Net Cash Provided by Operating Activities
    39,768       28,685       58,288  
 
                 
 
                       
Cash Flows from Investing Activities:
                       
Additions to Property, Plant and Equipment
    (38,096 )     (49,751 )     (13,883 )
Proceeds from Sale of Property, Plant and Equipment
    703       468       88  
Purchase of ZKM Stock — Noncontrolling Interest
    (215 )           (37 )
Cash Paid for Acquired Companies, Net of Cash Acquired
          (40,271 )      
Proceeds from Aerex Acquisition Working Capital Adjustment
                1,200  
 
                 
Net Cash Used in Investing Activities
    (37,608 )     (89,554 )     (12,632 )
 
                 
 
                       
Cash Flows from Financing Activities:
                       
Borrowings from (Repayment of) Facility
    5,400       21,400       (28,900 )
Issuance of Senior Notes
          50,000        
Repayment of Senior Notes
    (6,000 )     (6,000 )      
Repayment of Notes Payable
          (4,610 )      
Retirement of Capital Leases
                (1,660 )
Deferred Financing Costs
          (299 )      
Issuance of Common Stock
    289       215       15  
 
                 
Net Cash (Used in) Provided by Financing Activities
    (311 )     60,706       (30,545 )
 
                 
 
                       
Effect of Exchange Rate Change on Cash and Cash Equivalents
    672       (886 )     (97 )
 
                 
Increase (Decrease) in Cash and Cash Equivalents
    2,521       (1,049 )     15,014  
 
                       
Cash and Cash Equivalents, Beginning of Period
    3,431       5,952       4,903  
 
                 
 
                       
Cash and Cash Equivalents, End of Period
  $ 5,952     $ 4,903     $ 19,917  
 
                 
 
                       
Supplemental Cash Flow Information:
                       
Income Taxes Paid (Refunded)
  $ 12,559     $ 8,417     $ (3,255 )
Interest Paid
  $ 3,467     $ 3,734     $ 6,008  
 
                       
Non-Cash Supplemental Information:
                       
Issuance of Stock for Acquisitions
        $ 32,761        
See accompanying notes to consolidated financial statements.

 

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Ladish Co., Inc.
Notes to Consolidated Financial Statements
(Dollars in Thousands Except Per Share Data)
(1)  
Business Information
   
Ladish Co., Inc. (the “Company”), headquartered in Cudahy, Wisconsin, engineers, produces and markets high-strength, high technology forged and cast metal components for a wide variety of load-bearing and fatigue-resisting applications in the jet engine, aerospace and industrial markets, for both domestic and international customers. The Company’s manufacturing site in Irvine, California produces forgings for commercial and military jet engine applications. The Company’s manufacturing site in Albany, Oregon produces cast metal components, the Company’s manufacturing site in Stalowa Wola, Poland produces forgings for the industrial and aerospace markets and its sites in Windsor, Connecticut and western Wisconsin are finished machining operations. The Company operates as a single segment. Net sales to jet engine, aerospace and industrial customers were approximately 56%, 24% and 20% in 2007, 51%, 26% and 23% in 2008 and 55%, 33% and 12% in 2009, respectively, of total company net sales.
   
In 2007, 2008 and 2009, the Company had three customers that collectively accounted for approximately 50%, 47% and 56%, respectively, of total Company net sales. Net sales to Rolls-Royce were 28%, 23% and 26%, United Technologies 15%, 15% and 19% and General Electric 7%, 9% and 11% of total Company net sales for the respective years.
   
U.S. exports accounted for approximately 49%, 46% and 46% of total Company net sales in 2007, 2008 and 2009, respectively, with exports to England constituting approximately 29%, 25% and 26%, respectively, of total Company net sales.
   
As of December 31, 2009, approximately 45% of the Company’s domestic employees were represented by one of seven collective bargaining units. New collective bargaining agreements were negotiated with six of these units during 2006 and negotiations with one unit were successfully concluded in 2007. Internationally, the Company had approximately 500 employees in Poland as of December 31, 2009, most of whom are represented by the Solidarity trade union.
(2)  
Summary of Significant Accounting Policies
  (a)  
Consolidation
     
The consolidated financial statements include the accounts of the Company and all of its subsidiaries, including the results of operations of Aerex and Chen-Tech from their respective acquisition dates. All significant intercompany accounts and transactions have been eliminated in consolidation.
     
The assets and liabilities of the Company’s foreign subsidiary are translated at year-end exchange rates and the related statements of earnings are translated at the average exchange rates for the respective years. Gains or losses resulting from translating foreign currencies are recorded as accumulated other comprehensive income or loss, a separate component of stockholders’ equity.
     
Gains or losses resulting from foreign currency transactions (transactions denominated in a currency other than the Company’s local currency) are included in net earnings, but are not significant in the years presented.

 

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  (b)  
Cash and Cash Equivalents
 
     
Cash in excess of daily requirements is invested in marketable securities consisting of commercial paper and money market instruments which mature in three months or less. Such investments are deemed to be cash equivalents due to the high liquidity and short term duration of such money market accounts. The Company maintains deposits in financial institutions that consistently exceed the FDIC limit of $250,000. The Company has not experienced any losses in such accounts and management believes the Company is not at significant risk.
 
  (c)  
Outstanding Checks
 
     
Outstanding payroll and accounts payable checks related to certain bank accounts are recorded as accounts payable on the balance sheets. These checks amounted to $4,933 and $105 as of December 31, 2008 and 2009, respectively.
 
  (d)  
Inventories
 
     
Inventories are stated at the lower of cost, first-in, first-out (FIFO) basis, or market. Inventory values include material and conversion costs.
 
     
Inventories for the years ended December 31, 2008 and 2009 consist of the following:
                 
    December 31,  
    2008     2009  
Raw Materials
  $ 31,182     $ 18,038  
Work-In-Process and Finished
    100,019       77,209  
 
           
 
    131,201       95,247  
Less Progress Payments
    (1,894 )     (2,550 )
 
           
Total Inventories
  $ 129,307     $ 92,697  
 
           
  (e)  
Property, Plant and Equipment
     
Additions to property, plant, and equipment are recorded at cost. Normal repair and maintenance costs are expensed as incurred. Depreciation is provided using the straight-line method over the estimated useful lives of the assets, as follows:
         
Land Improvements
  39 years  
Buildings and Improvements
  39 years  
Machinery and Equipment
    5 to 20 years  
     
Interest is capitalized in connection with construction of plant and equipment. Interest capitalization ceases when the construction of the asset is substantially complete and the asset is available for use. Interest capitalization was $795, $2,418 and $953 in 2007, 2008 and 2009, respectively.
  (f)  
Goodwill and Other Intangible Assets
 
     
Goodwill represents the cost of acquired net assets in excess of their fair market values. Goodwill and other intangible assets with indefinite useful lives are not amortized but are tested for impairment at least annually in accordance with the provisions of FASB ASC 350-20, Intangibles — Goodwill and Other. Intangible assets with estimable useful lives are amortized over their respective estimated useful lives and also reviewed at least annually for impairment.

 

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In accordance with ASC 350-20, a two-step impairment test is required to identify potential goodwill impairment and measure the amount of the goodwill impairment loss to be recognized. In the first step, the fair value of each reporting unit is compared to its carrying value to determine if the goodwill is impaired. If the fair value of the reporting unit exceeds the carrying value of the net assets assigned to that unit, then goodwill is not impaired and the second step is not required. If the carrying value of the net assets assigned to the reporting unit exceeds its fair value, then the second step is performed in order to determine the implied fair value of the reporting unit’s goodwill and an impairment loss is recorded for an amount equal to the difference between the implied fair value and the carrying value of the goodwill.
 
     
For the purpose of goodwill analysis, the Company has only one reporting segment, as defined by ASC 350-20. Goodwill amounted to $37,113 and $37,571 at December 31, 2008 and 2009, respectively. There was a significant increase in goodwill in 2008 due to the acquisitions of Aerex and Chen-Tech. A $1,000 opening balance sheet deferred tax asset related to the Chen-Tech acquisition was charged to Goodwill in lieu of taxes upon realization in 2009. Goodwill has been subjected to fair value impairment tests in 2007, 2008 and 2009 and no impairments were recognized.
 
     
The Company has amortizable customer relationships of $20,011 and $19,465 at December 31, 2008 and 2009, respectively, included in other intangible assets that are being amortized over 50 years with annual amortization of $400. The 2009 amortization expense of $546 included partial year expense of $146 from 2008.
 
     
The Company conducted its annual impairment analysis in the third quarter of 2009. The fair value of the Company as measured by the Company market capitalization plus a control premium exceeded its carrying value. The Company reviewed the analysis at year-end and concluded it remained accurate.
 
     
The control premium that a third party would be willing to pay to obtain a controlling interest in the Company was considered when determining fair value. Management considered recent transactions with comparable companies in the industry, and possible synergies to a market participant. In addition, factors such as the capital structure, the increase in the Company’s stock price and recent volatility in the Company’s trading price prior to December 31, 2009, were also considered. Management concluded there was a reasonable basis for the excess of estimated fair value of the Company over its market capitalization.
 
     
The estimated fair value requires judgment and the use of estimates by management. Potential factors requiring assessment include a decline in the Company’s stock price and variance in results of operations from projections. Any of these potential factors may cause the Company to re-evaluate goodwill during any quarter throughout the year. If an impairment charge were to be taken for goodwill it would be a non-cash charge and would not impact the Company’s cash position or cash flows, however, such a charge could have a material impact to equity and the statement of operations.
 
  (g)  
Fair Values of Financial Instruments
 
     
The Company considers the carrying amounts of cash and cash equivalents, accounts receivable and accounts payable to approximate fair value because of the short maturities of these financial instruments. The fair values of the Senior Notes do not materially differ from their carrying values.

 

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  (h)  
Revenue Recognition
     
Sales revenue is recognized when the title and risk of loss have passed to the customer, there is pervasive evidence of an arrangement, delivery has occurred or the service has been provided, the sale price is determinable and collectibility is reasonably assured. This occurs at the time of shipment. Net sales include freight out as well as reductions for returns and allowances, and sales discounts. Progress payments on contracts are generally recognized as reductions of the related inventory costs. Progress payments in excess of inventory costs are reflected as a liability. The Company does not recognize revenue from the disposal of by-products. Any proceeds received from by-product disposal are considered an offset to cost of sales. The allowance for doubtful accounts is based on a review of sales reports, open deduction reports, trends in collections, historical experience and existing economic conditions. Bad debt write-offs occur upon notice of insolvency or other evidence of business closure. The Company has reviewed SEC Staff Accounting Bulletin No. 104 and believes its revenue recognition policy to be in compliance with FASB ASC 605-10-S99-1.
  (i)  
Income Taxes
     
Deferred income taxes are accounted for under the asset and liability method whereby deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. Deferred tax assets and liabilities are measured using enacted tax rates. Deferred income tax provisions or benefits are based on the change in the deferred tax assets and liabilities from period to period.
  (j)  
Use of Estimates
     
The preparation of financial statements in conformity with generally accepted accounting principles in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting periods. Actual results will likely differ from those estimates, but management believes such differences are not material.
  (k)  
Reclassification
     
Certain reclassifications have been made to the 2008 financial statements to conform with the 2009 presentation.
  (l)  
New Accounting Pronouncements
     
Effective July 1, 2009, the Company adopted FASB ASC 105-10, Generally Accepted Accounting Principles — Overall. ASC 105-10 establishes the FASB ASC as the source of authoritative accounting principles recognized by the FASB to be applied in the preparation of financial statements in conformity with U.S. generally accepted accounting principles (“GAAP”). The Company has updated GAAP referencing for this report. The FASB Codification had no impact on financial reporting of the Company.
     
In December 2007, the FASB issued guidance for accounting and reporting of noncontrolling interests in financial statements, which is included in ASC 810-10, Consolidation — Overall. The objective of ASC 810-10 is to improve the financial information provided in consolidated financial statements. ASC 810-10 changes the way the consolidated income statement is presented, establishes a single method of accounting for changes in a parent’s ownership interest in a subsidiary that do not result in deconsolidation, requires that a parent recognize a gain or loss in net income when a subsidiary is deconsolidated, and expands disclosures in the consolidated financial statements in order to clearly identify and distinguish between the interests of the parent’s owners and the interest of the noncontrolling owners of a subsidiary. The Company adopted ASC 810-10 effective January 1, 2009. ASC 810-10 modified the manner in which the Company reported on the noncontrolling interest in ZKM as the noncontrolling interest has been classified as a component of equity.

 

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On December 30, 2008, the FASB issued guidance related to employers’ disclosures regarding postretirement benefit plan assets, which is included in ASC 715-20, Defined Benefit Plans — General. ASC 715-20 provides additional guidance on employers’ disclosures about plan assets of a defined benefit pension or other postretirement plan. The Company adopted ASC 715-20 in fiscal year 2009. The disclosure requirements are annual and do not apply to interim financial statements.
     
Effective June 30, 2009, the Company adopted FASB ASC 855-10, Subsequent Events — Overall. ASC 855-10 establishes standards for the accounting for and the disclosing of subsequent events. ASC 855-10 introduces new terminology, defines a date through which management must evaluate subsequent events, and lists the circumstances under which an entity must recognize and disclose events or transactions occurring after the balance sheet date. The Company is not aware of any subsequent events which would require recognition or disclosure in the financial statements.
  (m)  
Investments
     
Investments in marketable securities are stated at fair value. Investments with no readily determinable fair value are carried at cost. Fair value is determined using quoted market prices at the end of the reporting period and, when appropriate, exchange rates at that date. Unrealized gains and losses on marketable securities classified as available-for-sale are recorded in accumulated other comprehensive income, net of tax. If the decline in fair value is judged to be other-than-temporary, the cost basis of the security is written down to fair value and the amount of the write-down is included in the consolidated statements of operations.
     
Investment securities are exposed to various risks including, but not limited to, interest rate and market and credit risks. Due to the level of risks associated with certain investment securities, it is at least reasonably possible that changes in the values of investment securities will occur in the near term.
     
The Company regularly reviews its investments to determine whether a decline in fair value below the cost basis is other-than-temporary. To determine whether a decline in value is other-than-temporary, the Company evaluates several factors, including current economic environment, market conditions, operational and financial performance of the investee, and other specific factors relating to the business underlying the investment, including business outlook of the investee, future trends in the investee’s industry and the Company’s intent to carry the investment for a sufficient period of time for any recovery in fair value. If a decline in value is deemed as other-than-temporary, the Company records reductions in carrying values to estimated fair values, which are determined based on quoted market prices if available or on one or more of the valuation methods such as pricing models using historical and projected financial information, liquidation values, and values of other comparable public companies.
     
Investments, all of which are classified as available-for-sale, are stated at fair value based on market quotes, when available. Unrealized gains and losses, net of deferred taxes, are recorded as a component of other comprehensive income.

 

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(3)  
Debt
On May 16, 2006, the Company sold $40,000 of Series B Notes in a private placement to certain institutional investors. The Series B Notes are unsecured and bear interest at a rate of 6.14% per annum with interest being paid semiannually. The Series B Notes have a ten-year duration with the principal amortizing equally over the duration after the fourth year.
On September 2, 2008, the Company sold $50,000 of Series C Notes in a private placement to certain institutional investors. The Series C Notes are unsecured and bear interest at a rate of 6.41% per annum with interest being paid semiannually. The Series C Notes have a seven-year duration with the principal amortizing equally over the duration after the third year.
The Company’s Series B and Series C Notes contain financial covenants which (a) limit the incurrence of certain additional debt; (b) require a certain level of consolidated adjusted net worth; (c) require a minimum fixed charges coverage ratio; and (d) require a limited amount of funded debt to consolidated cash flow. The covenant on incurrence of additional debt limits funded debt to 60% of total capitalization. At December 31, 2009, funded debt at Ladish was at 21% of total capitalization. This covenant also limits priority debt to 20% of adjusted net worth. Ladish had no priority debt at December 31, 2009. The covenant on adjusted net worth requires a minimum of $112,829. At December 31, 2009, Ladish had $259,800 of adjusted net worth. The covenant on fixed charges coverage ratio requires that consolidated cash flow to fixed charges be a minimum of 2.00. The Company’s fixed charges coverage ratio at December 31, 2009 was 4.77. The final covenant on funded debt to consolidated cash flow allows for a maximum level of 4.00. At December 31, 2009, the Company’s actual level was 2.91. The Note Agreement for the Series B and Series C Notes also contains customary representations and warranties and events of default.
At December 31, 2009, the Company was in compliance with all covenants in the Series B and Series C Notes and the Facility.
In addition, the Company and a syndicate of lenders have entered into a revolving line of credit (the “Facility”) which was most recently renewed on April 10, 2009. The Facility consists of a $35,000 unsecured revolving line of credit which bears interest at a rate of LIBOR plus 2.00% or at a base rate. At December 31, 2009, there were no borrowings under the Facility and $35,000 of credit was available pursuant to the terms of the Facility. The Facility matures on April 9, 2010.
On July 31, 2009, the Company and the syndicate of lenders participating in the Facility entered into Amendment No. 1 to the Facility. This amendment, effective as of the date of execution, modified the covenant on maximum indebtedness to EBITDA by deleting that covenant and substituting in its place a covenant on minimum EBITDA. In addition, the lenders and the Company agreed to modify the definition of EBITDA for this covenant by now allowing the Company to add back non-cash charges to EBITDA.
The Facility also contains certain financial covenants which (a) require a minimum amount of modified EBITDA and (b) require a minimum fixed charge coverage ratio of 1.7x. At December 31, 2009, the Company was in compliance with the minimum modified EBITDA and had a fixed charge coverage ratio of 6.47x. The Facility also contains customary representations and warranties and events of default.

 

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Long Term Debt Repayment Schedule  
Senior Notes  
Series B         Series C          
       
 
               
$ 5,714    
May 16, 2010
               
$ 5,715    
May 16, 2011
  $ 10,000     September 2, 2011
$ 5,715    
May 16, 2012
  $ 10,000     September 2, 2012
$ 5,715    
May 16, 2013
  $ 10,000     September 2, 2013
$ 5,715    
May 16, 2014
  $ 10,000     September 2, 2014
$ 5,715    
May 16, 2015
  $ 10,000     September 2, 2015
$ 5,711    
May 16, 2016
               
The total interest incurred by the Company amounted to $3,323, $4,389 and $6,003 in 2007, 2008 and 2009, respectively. Total interest rose in 2008 and 2009 as the Company incurred additional long-term debt in 2008 to support the acquisitions of Aerex and Chen-Tech. The capacity expansion programs at the Company resulted in higher interest capitalization in 2008.
The following table reflects the Company’s treatment of interest for the years 2007, 2008 and 2009:
                         
    2007     2008     2009  
Interest Expensed
  $ 2,528     $ 1,971     $ 5,050  
Interest Capitalized
    795       2,418       953  
 
                 
Total
  $ 3,323     $ 4,389     $ 6,003  
 
                 
(4)  
Stockholders’ Equity
  (a)  
Treasury Shares
     
The treasury shares represent shares of common stock of the Company which the Company repurchased on the open market. The value reflects the purchase price for those shares.
  (b)  
Stock Option Plan
     
The Company has a Long-Term Incentive Plan (the “Stock Option Program”) that covers certain employees. Under the Stock Option Program, incentive stock options for up to 983,333 shares may be granted to employees of the Company of which 943,833 options have been granted. These options expire ten years from the grant date. For the years 2008 and 2009, no options were granted under the Stock Option Program. As of December 31, 2009, 4,548 options granted under the Stock Option Program are fully vested and remain outstanding.
     
During 2007, 2008 and 2009, 33,500, 26,000 and 1,788 shares of common stock, respectively, were issued from treasury stock for the exercise of stock options. The shares had a cost of $7.32 per share. In 2007, 2008 and 2009, the difference of $44, $24 and $2, respectively, between the cost of the shares released from treasury stock and the cash proceeds from the exercise of stock options was credited to additional paid-in capital, a component of stockholders’ equity. During the years ending December 31, 2007, 2008 and 2009, the Company received $289, $215 and $15, respectively, from the exercise of employee stock options.
     
The options outstanding were all granted and fully vested prior to the effective date of FASB ASC 718-10, Compensation — Stock Compensation — Overall, and were accounted for under the provisions of APB No. 25 “Accounting for Stock Issued to Employees.” As such, there is no stock compensation expense for the remaining options.

 

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A summary of options for 2007, 2008 and 2009 is as follows:
                                                 
    2007     2008     2009  
            Weighted             Weighted             Weighted  
            Average             Average             Average  
            Exercise             Exercise             Exercise  
    Options     Price     Options     Price     Options     Price  
Outstanding at Beginning of Year
    65,836     $ 8.59       32,336     $ 8.57       6,336     $ 9.87  
Granted
                                   
Forfeited
                                   
Exercised
    (33,500 )     8.62       (26,000 )     8.25       (1,788 )     8.25  
 
                                   
Outstanding at End of Year
    32,336       8.57       6,336       9.87       4,548       10.50  
 
                                         
Exercisable at End of Year
    32,336     $ 8.57       6,336     $ 9.87       4,548     $ 10.50  
 
                                         
     
The options outstanding and exercisable as of December 31, 2009 consist of the following:
                                         
                                    Average  
                    Weighted Average     Remaining  
    Number of Options     Exercise Price     Contractual  
Range of Exercise Prices   Outstanding     Exercisable     Outstanding     Exercisable     Life–Years  
$10 to $15
    4,548       4,548     $ 10.50     $ 10.50       1.38  
  (c)  
Comprehensive Income
     
Comprehensive income is defined as the sum of net income and all other non-owner changes in equity. The components of the non-owner changes in equity, or accumulated other comprehensive income (loss) were as follows (net of tax):
                 
    December 31,  
    2008     2009  
Foreign Currency Translation Adjustments
  $ 1,604     $ 2,779  
Amounts in Accumulated Other Comprehensive Income that have not yet been Recognized as:
               
Components of Net Periodic Benefit Cost:
               
Actuarial Loss
    (69,627 )     (74,567 )
Prior Service Cost
    (775 )     (1,269 )
Unrealized Investment Loss
    (473 )     (157 )
 
           
Accumulated Other Comprehensive Loss
  $ (69,271 )   $ (73,214 )
 
           
  (d)  
Additional Paid-In Capital
     
In 2008, the Company recognized a deferred tax liability of $5,498 which related to an IRS audit adjustment for 1987. As the adjustment related to a time period prior to the Company’s reorganization in 1993, under fresh-start accounting, the adjustment is charged to paid-in capital instead of the current tax provision.
(5)  
Research and Development
   
Research and development expenses were $2,907, $3,061 and $2,725 in 2007, 2008 and 2009, respectively. Customers reimbursed the Company for $1,175, $1,282 and $1,231 of research and development expenses in 2007, 2008 and 2009, respectively. The expenses and related reimbursement are included in cost of sales on the statements of operations.

 

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(6)  
Leases
   
Certain office and warehouse facilities and equipment are leased under noncancelable operating leases expiring on various dates through the year 2018. Rental expense was $370, $630 and $1,225 in 2007, 2008 and 2009, respectively.
   
Minimum lease obligations under noncancelable operating leases are as follows:
         
 
       
2010
  $ 974  
2011
    836  
2012
    756  
2013
    637  
2014
    602  
2015 and Thereafter
    1,848  
 
     
Total
  $ 5,653  
 
     
   
Certain equipment were leased under noncancelable capital leases assumed as a part of the Chen-Tech acquisition in 2008. The Company paid off these leases in 2009 and exercised the purchase option for equipment.
(7)  
Income Taxes
   
The Company utilized the remaining $2,142 of domestic net operating loss (“NOL”) carryforwards to reduce taxable income in 2008. In addition, the Company recognized a fixed asset tax basis adjustment that occurred prior to its reorganization resulting in a tax effected deferred tax liability of $5,498 in 2008 with a corresponding reduction in paid-in capital. Pursuant to FASB ASC 740-10, Income Taxes — Overall in regards to uncertain tax provisions, the Company has recorded a charge to income tax expense of $546 and $69 and has corresponding unrecognized tax benefit reserves of $546 and $615 in 2008 and 2009, respectively, in connection with research and development (“R&D”) tax credits recognized in those years. The reserves established are 10% of the R&D tax credit for each year and include any applicable penalties. The Company has recorded $79 in interest costs with regard to the foregoing that is included in the 2009 charge to income tax expense and corresponding reserve balance. The Company has total net deferred income tax assets of $26,660 and $31,666 as of December 31, 2008 and 2009, respectively.
   
The entire $615 of unrecognized tax benefits as of December 31, 2009 would impact the effective tax rate if recognized. A reconciliation of the beginning and ending amount of unrecognized tax benefits is as follows:
         
Beginning Balance
  $ 546  
Additions for Tax Positions Related to the Current Year
    51  
Additions for Tax Positions of Prior Years
    18  
 
     
Ending Balance
  $ 615  
 
     
   
As of December 31, 2008, ZKM had net deferred Polish income tax assets totaling $2,060 which included $1,799 of foreign economic zone credits and the net realizable value of $92 of NOL carry-forwards that existed prior to Ladish’s acquisition of ZKM. The foreign economic zone credits expire in 2017 and the NOLs expired in 2009. Prior to 2007, the Company had determined that it was not more likely than not that the ZKM NOLs would be utilized, therefore, a valuation allowance was provided to reduce the benefit of the ZKM net deferred income tax assets to zero. In 2007, in consideration of its recent earnings history and expectations of future profitability, all of the valuation allowance against the net deferred tax assets was reversed resulting in an $875 reduction in income tax expense. As of December 31, 2009, ZKM has net deferred Polish income tax assets totaling $2,503 which include $1,951 of foreign economic zone credits along with NOL carryforwards with a net realizable value of $35 and $677 in 2008 and 2009, respectively, that were generated by its ZKM and ZOPS operation. The NOL carryforwards expire in the years 2012 through 2014. A valuation allowance has been established against $115 of the foreign NOLs related to the ZOPS operation.

 

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Realization of the domestic net deferred tax assets over time is dependent upon the Company generating sufficient taxable income in future periods. In determining that realization of the net deferred tax assets was more likely than not, the Company gave consideration to a number of factors including its recent earnings history, expectations for earnings in the future, the timing of reversal of temporary differences, tax planning strategies available to the Company and the expiration dates associated with NOL carryforwards. If, in the future, the Company determines that it is no longer more likely than not that the domestic net deferred tax assets will be realized, a valuation allowance will be established against all or part of the net deferred tax assets through a charge to the income tax provision.
   
Certain deferred tax liabilities associated with the acquisitions of Aerex and Chen-Tech have been recorded against goodwill.
   
Deferred taxes were classified in the consolidated balance sheets for the years ended December 31, 2008 and 2009 as follows:
                 
    December 31,  
    2008     2009  
Other Current Assets
  $ 7,043     $ 6,434  
Other Noncurrent Assets
    39,804       47,964  
Other Current Liabilities
    (263 )     (1,290 )
Other Noncurrent Liabilities
    (19,924 )     (21,442 )
 
           
Total Net Deferred Tax Assets
  $ 26,660     $ 31,666  
 
           
   
The components of net deferred income tax assets and liabilities for the years ended December 31, 2008 and 2009 are as follows:
                 
    December 31,  
    2008     2009  
Deferred Tax Assets:
               
Inventory Adjustments
  $ 1,692     $ 1,491  
Accrued Employee Costs
    3,393       2,665  
Operating Loss Carryforwards
    127       712  
Pension Benefit Liabilities
    27,563       30,067  
Postretirement Healthcare Benefit Liabilities
    13,302       13,472  
Other
    34       4,816  
 
           
 
    46,111       53,223  
Valuation Allowances
    (35 )     (115 )
 
           
Net Deferred Tax Assets
    46,076       53,108  
 
           
 
               
Deferred Tax Liabilities:
               
Property, Plant and Equipment
    (19,416 )     (21,442 )
 
           
Net Deferred Tax Liabilities
    (19,416 )     (21,442 )
 
           
Total Net Deferred Tax Assets
  $ 26,660     $ 31,666  
 
           

 

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A reconciliation of the Federal statutory tax rate to the Company’s effective tax rate for the years ended December 31, 2007, 2008 and 2009 is as follows:
                         
    Years Ended December 31,  
    2007     2008     2009  
 
     
Pre-tax Income
  $ 50,154     $ 38,250     $ 3,136  
 
                 
 
                       
Federal Tax at Statutory Rate of 35%
  $ 17,554     $ 13,387     $ 1,098  
State Tax, Net of Federal Effect
    2,176       (144 )     574  
Permanent Differences and Other, Net
    (104 )     (737 )     458  
Research & Development Credits
          (3,582 )     (316 )
Domestic Production Activities Deduction
    (717 )     (553 )     (21 )
Reversal of Domestic Valuation Allowance
                (5,335 )
Establishment (Reversal) of Foreign Valuation Allowance
    (875 )     35       80  
Foreign Economic Zone Credits
          (1,907 )      
Foreign Tax Rate Differential
    (236 )     (623 )     569  
 
                 
Total Tax Provision (Benefit)
  $ 17,798     $ 5,876     $ (2,893 )
 
                 
 
                       
Effective Tax Rate
    35.5 %     15.4 %     (92.3 )%
 
                 
   
The Domestic Production Activities Deduction is a statutory deduction limited to income arising from qualified production activities based in the United States.
   
The components of income tax expense (benefits) for the years ended December 31, 2007, 2008 and 2009 are as follows:
                                 
    2007  
    Federal     State     Foreign     Total  
Current
  $ 9,553     $ 2,295     $ 75     $ 11,923  
Deferred
    5,112       1,098       (875 )     5,335  
Charge in Lieu of Taxes Related to:
                               
Goodwill
    35       5             40  
Stock Options
    437       63             500  
 
                       
Total Income Tax Expense (Benefit)
  $ 15,137     $ 3,461     $ (800 )   $ 17,798  
 
                       
                                 
    2008  
    Federal     State     Foreign     Total  
Current
  $ 5,339     $ (506 )   $ 14     $ 4,847  
Deferred
    1,741       249       (1,223 )     767  
Charge in Lieu of Taxes Related to:
                               
Goodwill
    35       5             40  
Stock Options
    194       28             222  
 
                       
Total Income Tax Expense (Benefit)
  $ 7,309     $ (224 )   $ (1,209 )   $ 5,876  
 
                       
                                 
    2009  
    Federal     State     Foreign     Total  
Current
  $ (1,072 )   $ 9     $ 2     $ (1,061 )
Deferred
    3,111       (4,593 )     (355 )     (1,837 )
Charge in Lieu of Taxes Related to:
                               
Goodwill
                       
Stock Options
    4       1             5  
 
                       
Total Income Tax Expense (Benefit)
  $ 2,043     $ (4,583 )   $ (353 )   $ (2,893 )
 
                       

 

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The Company has not provided additional U.S. income taxes on $6,662 of undistributed earnings of its Polish subsidiary, ZKM, included in stockholders’ equity. Such earnings could become taxable upon the sale or liquidation of ZKM or upon dividend repatriation. The Company’s intent is for such earnings to be reinvested by ZKM or to be repatriated only when it would be tax effective through the utilization of foreign tax credits.
   
The Company is currently being audited by the State of Wisconsin for tax years 2005-2008. The Company has not been notified of any other audit of its U.S. or state tax returns. Federal returns for the years 2006-2009 are still open.
(8)  
Pensions and Postretirement Benefits
   
The Company has noncontributory defined benefit pension plans (“Plans”) covering a number of its employees. Plans covering salaried and management employees provide pension benefits that are based on the highest five consecutive years of an employee’s compensation during the last ten years prior to retirement. Plans covering hourly employees and union members generally provide benefits of stated amounts for each year of service. The Company’s funding policy is to contribute annually an amount equal to or greater than the minimum amount required under the Employee Retirement Income Security Act of 1974. The Company contributed $8,955 and $3,428 to the Plans in 2008 and 2009, respectively, and the Company expects to contribute $7,456, $11,761 and $15,045 in 2010, 2011 and 2012, respectively, to the Plans. The Plans’ assets are primarily invested in U.S. Government securities, investment grade corporate bonds and marketable common stocks. The Plans may hold shares of the Company’s common stock, which comprise less than ten percent of any individual plan’s total assets. The market value of Company shares held in all Plans as of December 31, 2008 and 2009 total $4,692 and $5,099, respectively. On September 10, 2008, the Company contributed 38,788 shares of the Company with a market value of $915 to the Plans.
   
A summary of the Plans’ asset allocation at December 31, 2008 and 2009 is as follows:
                 
    December 31,  
Asset Category   2008     2009  
Fixed Income Securities
    54.5 %     54.4 %
Equity Securities
    39.0 %     44.4 %
Cash
    6.5 %     1.2 %
 
           
Total
    100.0 %     100.0 %
 
           
   
The Plans’ target asset allocation percentages are fixed income 50% and equities 50%. The variance from the target in 2009 was due to the decline in the U.S. equity market in 2008.
   
In addition to pension benefits, a number of the Company’s employees are provided certain postretirement healthcare and life insurance benefits. The employees may become eligible for these benefits when they retire. The Company accrues, as current costs, the future lifetime retirement benefits for both active and retired employees and their dependents. Steps have been taken by the Company to reduce the amount of the future obligation for pensions and postretirement healthcare benefits of future retirees by capping the amount of funds payable on behalf of the retirees.
   
The benefits estimated to be paid in the next five years for the pension plans range between $15,900 and $16,500 per year and for years six through ten in aggregate total $76,100. For postretirement healthcare and life insurance benefits, the estimated benefit payments over the next five years approximate $3,300 per year and $13,100 in aggregate for years six through ten.

 

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In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 was enacted. In May 2004, the FASB issued ASC 715-60, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 in response to the new law which may provide a federal subsidy to sponsors of retiree healthcare benefit plans. The Company has concluded that certain benefits provided by its postretirement benefit plan are actuarially equivalent to Medicare Part D under the Act and has filed refund requests with the Claims Management Services, a division of the Health and Human Services Department. Refunds of $169 and $274 have been received in 2008 and 2009, respectively.
   
Certain officers have deferred compensation agreements (the “Officers’ Plan”) which, upon retirement, provide them with, among other things, supplemental pension and other postretirement benefits. An accumulated unfunded liability of $6,823 and $9,431 as of December 31, 2008 and 2009, respectively, has been recorded under these agreements as actuarially determined. The expense was $440, $552 and $662 in 2007, 2008 and 2009, respectively.
   
The Company has established a Rabbi Trust for the beneficiaries of the Officers’ Plan to fund a portion of the benefits earned under the Officers’ Plan. The Rabbi Trust does not hold any Company stock and is considered in the calculations determined by the actuary. The Rabbi Trust had assets of $217 and $175 as of December 31, 2008 and 2009, respectively, and are included in other assets on the balance sheets. The investments are held on the balance sheet and are considered available-for-sale securities. The unrealized gain or loss on these investments is recognized as a component of other comprehensive income.
   
Fair Value Measurement of Pension Assets
   
FASB ASC 820-10, Fair Value Measurements and Disclosures, establishes a framework and provides guidance on measuring the fair value of assets in a pension plan and how an employer should disclose the same. The framework establishes a fair value hierarchy that prioritizes the inputs to the valuation techniques used to measure fair value. The three levels of fair value hierarchy are described as follows:
  Level 1  
Quoted prices in active markets for identical assets or liabilities.
 
  Level 2  
Observable inputs other than Level 1 prices, such as quoted prices for similar assets or liabilities; quoted prices in markets that are not active; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the assets or liabilities.
 
  Level 3  
Unobservable inputs that are supported by little or no market activity and that are significant to the fair value of the assets or liabilities.
   
The following table sets forth by level, within the fair value hierarchy, the Plans’ assets at fair value as of December 31, 2009:
                                   
Plans’ Assets   Level 1     Level 2     Level 3     Total  
 
       
$
142,967   $ 142,967                 $ 142,967  

 

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The following is a reconciliation of the change in benefit obligation and Plans’ assets for the years ended December 31, 2008 and 2009:
                                 
    Pension & Officers’     Postretirement  
    Benefits     Benefits  
    2008     2009     2008     2009  
Change in Benefit Obligation:
                               
Projected Benefit Obligation at Beginning of Yr.
  $ 204,496     $ 204,035     $ 35,454     $ 33,256  
Service Cost
    891       1,346       154       190  
Interest Cost
    11,998       11,856       2,051       1,903  
Amendments
    402       1,229              
Actuarial (Gains) Losses
    2,684       17,887       (274 )     1,835  
Benefits Paid
    (16,436 )     (16,597 )     (5,956 )     (5,912 )
Participants’ Contributions
                1,827       2,407  
 
                       
Projected Benefit Obligation at End of Yr.
  $ 204,035     $ 219,756     $ 33,256     $ 33,679  
 
                       
 
                               
Change in Plans’ Assets:
                               
Plans’ Assets at Fair Value at Beginning of Yr.
  $ 181,100     $ 136,472     $     $  
Actual Return on Plans’ Assets
    (37,310 )     19,478              
Company Contributions
    9,118       3,614       3,962       3,505  
Benefits Paid
    (16,436 )     (16,597 )     (5,956 )     (5,912 )
Participants Contributions
                1,994       2,407  
 
                       
Plans’ Assets at Fair Value at End of Yr.
  $ 136,472     $ 142,967     $     $  
 
                       
 
                               
Funded Status of Plans
  $ (67,563 )   $ (76,789 )   $ (33,256 )   $ (33,679 )
 
                       
                                 
    Pension & Officers’     Postretirement  
    Benefits     Benefits  
    2008     2009     2008     2009  
Plans with Benefit Obligations in Excess of Plan Assets:
                               
Projected Benefit Obligation
  $ 204,035     $ 219,756     $ 33,256     $ 33,679  
Accumulated Benefit Obligation
    197,930       211,461              
Plan Assets
    136,472       142,967              
Plans with Plan Assets in Excess of Benefit Obligations:
                               
Projected Benefit Obligation
  $     $     $     $  
Accumulated Benefit Obligation
                       
Plan Assets
                       
Weighted Average Assumptions:
                               
Discount Rate
    6.05 %     5.16 %     6.05 %     5.16 %
Rate of Increase in Compensation Levels
    3.00 %     3.00 %            
Expected Long-Term Rate of Return on Assets
    7.95 %     8.05 %            
   
The total accumulated pension benefit obligation for the Plans is $197,930 and $211,461 at December 31, 2008 and 2009, respectively. All of the individual Plans and the Officers’ Plan have accumulated benefit obligations exceeding the fair value of the Plans’ assets at December 31, 2009.

 

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    Pension & Officers’     Postretirement  
    Benefits     Benefits  
    2008     2009     2008     2009  
Amounts Recognized in the Consolidated Balance Sheets:
                               
Other Assets
  $ 217     $ 175     $     $  
Accrued Liabilities — Postretirement
                (3,540 )     (3,464 )
Accrued Liabilities — Officers’ Deferred Comp.
    (31 )     (155 )            
Noncurrent Liabilities — Pensions
    (60,957 )     (67,533 )            
Noncurrent Liabilities — Postretirement
                (29,716 )     (30,215 )
Officers’ Deferred Compensation
    (6,792 )     (9,276 )            
 
                       
Net Amount Recognized
  $ (67,563 )   $ (76,789 )   $ (33,256 )   $ (33,679 )
 
                       
   
The amounts in accumulated other comprehensive loss that have not yet been recognized as components of net periodic benefit cost at December 31, 2009 are as follows:
                 
    Pension & Officers’     Postretirement  
    Benefits     Benefits  
Prior Service Cost
  $ 2,014     $ 102  
Net Loss
    119,610       4,668  
 
           
Total
  $ 121,624     $ 4,770  
 
           
   
The amounts in accumulated other comprehensive loss that are expected to be recognized as components of net periodic benefit cost during 2010 are as follows:
                 
    Pension & Officers’     Postretirement  
    Benefits     Benefits  
Prior Service Cost
  $ 490     $ 14  
Net Loss
    8,170       101  
 
           
Total
  $ 8,660     $ 115  
 
           
   
The components of the net periodic benefit costs for the years ended December 31, 2007, 2008 and 2009 are:
                                                 
    Pension & Officers’ Benefits     Postretirement Benefits  
    2007     2008     2009     2007     2008     2009  
Service Cost-Benefit Earned During the Period
  $ 876     $ 891     $ 1,346     $ 149     $ 154     $ 190  
Interest Cost on Projected Benefit Obligation
    11,267       11,998       11,856       2,028       2,051       1,903  
Expected Return on Pension Assets
    (15,529 )     (15,713 )     (13,265 )                  
Net Amortization and Deferral
    3,762       3,631       5,273       18       4       5  
Prior Service Cost
    413       400       390       14       14       14  
 
                                   
Net Periodic Benefit Cost
  $ 789     $ 1,207     $ 5,600     $ 2,209     $ 2,223     $ 2,112  
 
                                   

 

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Assumptions used in the determination of net periodic benefit costs for these years are:
                                                 
    Pension & Officers’ Benefits     Postretirement Benefits  
    2007     2008     2009     2007     2008     2009  
Discount Rate
    5.68 %     6.11 %     6.05 %     5.68 %     6.11 %     6.05 %
Rate of Increase in Compensation Levels
    3.00 %     3.00 %     3.00 %                  
Expected Long-Term Rate of Return on Assets
    8.90 %     8.90 %     7.95 %                  
   
Assumed healthcare cost trend rates have a significant effect on the amounts reported for the postretirement healthcare plans. The Company assumes annual increases of 0% on life insurance, 7% on pre-65 healthcare and 5% on post-65 healthcare. A one-percentage-point change in assumed healthcare cost trend rates would have the following effects:
                 
    1%     1%  
    Increase     Decrease  
Effect on Total of Service and Interest Cost Components
  $ 92     $ (82 )
Effect on Postretirement Healthcare Benefit Obligation
  $ 1,660     $ (1,486 )
   
As a result of union labor renegotiations finalized during 2000, the benefits in certain Company sponsored pension plans were frozen and replaced with comparable benefits in national multi-employer plans not administered by the Company. The Company contributed $2,582 and $2,291 to these plans during 2008 and 2009, respectively. Should the Company cease to participate in these plans it could be subject to a withdrawal liability.
   
ZKM sponsors an unfunded retirement plan and the Company has estimated ZKM’s liability for this plan to be approximately $3,044 and $2,379 at December 31, 2008 and 2009, respectively. The Company has included ZKM’s estimated liability in the pension liability in the consolidated balance sheets.
(9)  
Deferred Compensation
   
As a part of the total compensation program at the Company, a number of nonqualified plans have been adopted which entail a portion of deferred compensation. For the individuals participating in these deferred compensation programs, the deferred portion of their salary and/or incentive pay has been placed into a Rabbi Trust for the benefit of those individuals until such time as the assets are payable pursuant to the terms of the deferred compensation programs. In the event of a liquidation of the assets of the Company, the assets placed in the Rabbi Trusts are subject to the general claims of creditors of the Company. The deferred compensation assets held in the Rabbi Trusts amounted to $2,461 and $3,723 as of December 31, 2008 and 2009, respectively, and are included as a part of other assets on the consolidated balance sheets of the Company. The obligation to release these assets to participating individuals is reflected as a part of other noncurrent liabilities on the consolidated balance sheets of the Company. The investments are held on the balance sheet and are considered available-for-sale securities. The unrealized gain (loss) on the Rabbi Trust assets amounted to $(787) and $526 in 2008 and 2009, respectively, and is recorded net of tax as other comprehensive income on the balance sheets.

 

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(10)  
Profit Sharing
   
Forging has a profit sharing program in which substantially all of the employees are eligible to participate. The profit sharing payout is derived from a formula based on net income and is payable no later than February 15th of the subsequent year. The expense was $2,759, $1,517 and $350 in 2007, 2008 and 2009, respectively. PCT has a profit sharing program in which all employees are eligible to participate. The profit sharing pool is calculated based on various internal operating measurements. The expense was $553, $368 and $261 in 2007, 2008 and 2009, respectively. For Stowe, a profit sharing program for all employees had an expense of $158, $64 and $0 in 2007, 2008 and 2009, respectively. Profit sharing at Aerex and Chen-Tech for 2008 was provided by the former owners of each business. In 2009, Aerex and Chen-Tech did not pay profit sharing.
(11)  
Commitments and Contingencies
  (a)  
The Company is involved in various stages of investigation relative to environmental protection matters relating to various waste disposal sites. The potential costs related to such matters and the possible impact thereof on future operations are uncertain due in part to uncertainty as to the extent of the pollution, the complexity of laws and regulations and their interpretations, the varying costs and effectiveness of alternative cleanup technologies and methods, and the questionable level of the Company’s involvement. The Company has an accrual of $300 at December 31, 2009, included in other noncurrent liabilities on the consolidated balance sheets of the Company, for potential losses related to these matters. The Company does not anticipate such losses will have a material impact on the financial statements beyond the aforementioned provisions.
  (b)  
The Company has been named as a defendant in a number of asbestos cases in Mississippi, six cases in Illinois, one case in Wisconsin and one case in California. As of December 31, 2009, the Company has been dismissed from the case in California and has 11 claims in Mississippi, two claims remaining in Illinois and one in Wisconsin. The Company has notified its insurance carriers of these claims and is vigorously defending these actions. The Company has never manufactured or processed asbestos. The Company’s only exposure to asbestos involves products the Company purchased from third parties. The Company has not made any provision in its financial statements for the asbestos litigation.
  (c)  
The Company is participating in an investigation initiated by U.S. Customs & Border Protection (“Customs”) into duty drawback claims filed on behalf of the Company by its former export agent. The Company is cooperating with Customs in this investigation and has voluntarily suspended its duty drawback claims. Based upon its internal investigation, the Company believes any errors or omissions with respect to its filings were solely attributable to its former export agent. The Company intends to continue to cooperate with Customs in resolving this matter. The Company has not made any provision in its financial statements for the Customs investigation.
  (d)  
The Company has unconditional fixed price purchase obligations (take-or-pay contracts) of approximately $163,040 comprised of commitments to purchase natural gas of approximately $13,703 and raw material of approximately $149,337. These obligations are for purchases necessary to fulfill the Company’s production backlog. None of these obligations may be net settled. The Company’s future commitments approximate $61,438 in 2010, $68,096 in 2011 and $33,506 in 2012 and beyond. During 2007, 2008 and 2009, the Company fulfilled its minimum contractual purchase obligations for those periods.
   
Various other lawsuits and claims arising in the normal course of business are pending against the Company and losses that might result from such actions are not expected to be material to the financial statements.

 

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(12)  
Related Party Transactions
   
Since 1995, the Company has participated in a joint venture with Weber Metals, Inc. (“Weber”). The joint venture is directed toward serving the jet engine market by combining the Company’s technology and market presence with Weber’s unique equipment. A director of the Company is the former chief executive officer of Weber. The Company’s payments to Weber under the joint venture were $643, $367 and $371 in 2007, 2008 and 2009, respectively. The joint venture has no assets or liabilities.
   
The Company has entered into a long-term lease for the Irvine, California facilities occupied by Chen-Tech from the former owners of Chen-Tech for an annual rental of $504. One of the former owners of Chen-Tech is continuing to serve as President of Chen-Tech.
(13)  
Earnings Per Share
   
Basic earnings per share of common stock are computed by dividing net income by the weighted average number of common shares outstanding during the period. Diluted earnings per share of common stock are computed by dividing net income by the weighted average number of common shares and common share equivalents related to the assumed exercise of stock options and warrants, using the treasury stock method.
   
The following shares were used to calculate basic and diluted earnings per share for the years ended December 31, 2007, 2008 and 2009:
                         
    December 31,  
    2007     2008     2009  
Average Basic Common Shares Outstanding
    14,516,120       14,998,437       15,901,833  
Incremental Shares Applicable to Common Stock Options
    34,138       2,407       413  
 
                 
Average Diluted Common Shares Outstanding
    14,550,258       15,000,844       15,902,246  
 
                 
(14)  
Acquisitions
   
On July 9, 2008, the Company acquired all of the outstanding equity of Aerex Manufacturing, Inc. (“Aerex”) for a combined cash, $11,817, and stock consideration of 45,750 shares which equated to $941. The net purchase price of $12,758 reflects a post-closing reduction of $1,200. Located in South Windsor, Connecticut, Aerex provides precision machining of titanium components for the aerospace industry.
   
A summary of the amounts assigned to the assets and liabilities of Aerex is as follows:
         
Net Working Capital
  $ 1,892  
Property, Plant and Equipment
    3,116  
Goodwill
    6,666  
Amortizable Intangibles
    3,651  
Deferred Income Tax Liability
    (2,567 )
Other Noncurrent Liabilities
     
 
     
 
  $ 12,758  
 
     
   
The Company acquired all of the outstanding equity of Chen-Tech Industries, Inc. (“Chen-Tech”) on September 4, 2008 for a combined cash, $27,254, and stock consideration of 1,256,211 shares which equated to $31,820. Chen-Tech is a forger of nickel and titanium rotating components for commercial and military jet engines. The Chen-Tech facility is located in Irvine, California.

 

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A summary of the amounts assigned to the assets and liabilities of Chen-Tech is as follows:
         
Net Working Capital
  $ 7,222  
Property, Plant and Equipment
    21,359  
Goodwill
    21,624  
Amortizable Intangibles
    16,360  
Deferred Income Tax Liability
    (6,068 )
Other Noncurrent Liabilities
    (1,423 )
 
     
 
  $ 59,074  
 
     
   
Goodwill and amortizable intangibles for both acquisitions are not deductible for income tax purposes.
   
The amortizable intangibles for both acquisitions are composed of customer relationships which will be amortized over 50 years.
   
For both of the acquisitions, the number of shares was determined by the average thirty-day closing price prior to the acquisition closing dates.
(15)  
Quarterly Results of Operations (Unaudited)
   
The following table sets forth unaudited consolidated income statement data for each quarter of the Company’s last two fiscal years. The unaudited quarterly financial information has been prepared on the same basis as the annual information presented in the financial statements and, in management’s opinion, reflects all adjustments (consisting of normal recurring entries) necessary for a fair presentation of the information provided. The operating results for any quarter are not necessarily indicative of results for any future period.
                                 
    Quarters Ended  
2008   March 31     June 30     September 30     December 31  
Net Sales
  $ 117,197     $ 118,959     $ 120,761     $ 112,549  
Gross Profit
    14,821       15,507       18,193       10,782  
Operating Income
    10,418       10,666       12,116       6,338  
Net Income
    5,983       6,219       10,435       9,568  
Basic Earnings Per Share
    0.41       0.43       0.70       0.60  
Diluted Earnings Per Share
    0.41       0.43       0.70       0.60  
                                 
    Quarters Ended  
2009   March 31     June 30     September 30     December 31  
Net Sales
  $ 105,739     $ 84,686     $ 76,191     $ 83,216  
Gross Profit
    7,324       6,337       4,722       8,704  
Operating Income (Loss)
    3,282       2,064       (970 )     4,872  
Net Income (Loss)
    1,200       650       (2,209 )     6,453  
Basic Earnings (Loss) Per Share
    0.08       0.04       (0.14 )     0.41  
Diluted Earnings (Loss) Per Share
    0.08       0.04       (0.14 )     0.41  
   
Per share amounts for the quarters and the full years have each been calculated separately. Accordingly, quarterly amounts may not add to the annual amounts because of differences in the average shares outstanding in each period.

 

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(16)  
Valuation and Qualifying Accounts
                                 
    Balance at     Provision             Balance at  
    Beginning     Charged to     Accounts     End of  
    of Year     Profit & Loss     Written Off     Year  
Year ended December 31, 2007
                               
Allowance for Doubtful Accounts
  $ 126           $ (38 )   $ 88  
Year ended December 31, 2008
                               
Allowance for Doubtful Accounts
  $ 88     $ 3     $ (7 )   $ 84  
Year ended December 31, 2009
                               
Allowance for Doubtful Accounts
  $ 84     $ 929     $ (938 )   $ 75  
   
In 2009, the Company recognized a $914 loss associated with an uncollectable account receivable at its subsidiary, ZKM.

 

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INDEX TO EXHIBITS
             
Exhibit       Page
Numbers   Description   Number
       
 
   
  3 (a)  
Articles of Incorporation of the Company as filed with the Secretary of the State of Wisconsin filed with Form S-1 as Exhibit 3.2 on December 23, 1997 are incorporated by reference.
   
       
 
   
  3 (b)  
The Ladish Co., Inc. Amended and Restated By-Laws filed with Form 10-Q as Exhibit 3(b) on November 5, 2003 are incorporated by reference.
   
       
 
   
  10 (a)  
Form of Ladish Co., Inc. 1996 Long Term Incentive Plan filed with Form S-1 as Exhibit 10.4 on December 23, 1997 is incorporated by reference.
   
       
 
   
  10 (b)  
Form of Employment Agreement between Ladish Co., Inc. and certain of its executive officers filed with Form S-1 as Exhibit 10.5 on December 23, 1997 is incorporated by reference.
   
       
 
   
  10 (c)  
Amendment No. 1 dated April 13, 2001 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and Firstar Bank Milwaukee, N.A. and the Financial Institutions Parties thereto, filed with Form 10-K on February 22, 2002 is incorporated by reference.
   
       
 
   
  10 (d)  
Amendment No. 2 dated July 17, 2001 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and Firstar Bank Milwaukee, N.A. and the Financial Institutions Parties thereto, filed with Form 10-K on February 22, 2002 is incorporated by reference.
   
       
 
   
  10 (e)  
Amendment No. 3 dated April 12, 2002 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party thereto, filed with Form 10-K on March 25, 2003 is incorporated by reference.
   
       
 
   
  10 (f)  
Amendment No. 4 dated December 31, 2002 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party thereto, filed with Form 10-K on March 25, 2003 is incorporated by reference.
   
       
 
   
  10 (g)  
Amendment No. 5 dated December 30, 2003 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party thereto, filed with Form 10-K on February 25, 2004 is incorporated by reference.
   
       
 
   
  10 (h)  
Amendment No. 6 dated December 29, 2004 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-K on March 14, 2005 is incorporated by reference.
   
       
 
   
  10 (i)  
Amendment No. 7 dated July 20, 2005 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-K on March 13, 2006 is incorporated by reference.
   
       
 
   
  10 (j)  
Amendment No. 8 dated April 28, 2006 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-K on March 7, 2007 is incorporated by reference.
   
       
 
   
  10 (k)  
Amendment No. 9 dated April 25, 2007 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-K on February 22, 2008 is incorporated by reference.
   

 

 


Table of Contents

             
Exhibit       Page
Numbers   Description   Number
       
 
   
  10 (l)  
Amendment No. 10 dated April 25, 2008 to Credit Agreement dated April 14, 2000 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-Q on April 29, 2008 is incorporated by reference.
   
       
 
   
  10 (m)  
Second Amended and Restated Credit Agreement dated April 10, 2009 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 8-K on April 10, 2009 is incorporated by reference.
   
       
 
   
  10 (n)  
Amendment No. 1 dated July 31, 2009 to Second Amended and Restated Credit Agreement dated April 10, 2009 among Ladish Co., Inc. and U.S. Bank National Association and the Financial Institutions Party Thereto, filed with Form 10-Q on July 31, 2009 is incorporated by reference.
   
       
 
   
  10 (o)  
Note Purchase Agreement dated May 16, 2006 between Ladish Co., Inc. and the Purchasers listed therein, filed with Form 8-K on May 17, 2006 is incorporated by reference.
   
       
 
   
  10 (p)  
Note Purchase Agreement dated September 2, 2008 between Ladish Co., Inc. and the Purchasers listed therein, filed with Form 8-K on September 2, 2008 is incorporated by reference.
   
       
 
   
  10 (q)  
Third Amendment dated December 21, 2009 to Note Purchase Agreements dated as of July 20, 2001 between Ladish Co., Inc. and the Purchasers listed therein.
   
       
 
   
  10 (r)  
Agreement dated September 15, 1995 between Ladish Co., Inc. and Weber Metals, Inc. filed with Form S-1 as Exhibit 10.7 on February 23, 1998 is incorporated by reference.
   
       
 
   
  10 (s)  
Agreement dated February 24,2005 between Ladish Co., Inc. and Huta Stalowa Wola S.A. filed with Form 8-K on March 2, 2005 is incorporated by reference.
   
       
 
   
  10 (t)  
Ladish Co., Inc. Long-Term Incentive Plan dated January 1, 2006, filed with Form 10-K on March 7, 2007 is incorporated by reference.
   
       
 
   
  14    
Ladish Co., Inc. Policies filed with Form 10-K on March 25, 2003 is incorporated by reference.
   
       
 
   
  21    
List of Subsidiaries of the Company.
   
       
 
   
  23    
Consent of Independent Registered Public Accounting Firm.
   
       
 
   
  31 (a)  
Written statement of the chief executive officer of the Company certifying this Form 10-K complies with the requirements of Section 13(a) of the Securities Exchange Act of 1934.
   
       
 
   
  31 (b)  
Written statement of the chief financial officer of the Company certifying this Form 10-K complies with the requirements of Section 13(a) of the Securities Exchange Act of 1934.
   
       
 
   
  32    
Written Statement of the chief executive officer and chief financial officer of the Company certifying this Form 10-K complies with the requirements of 18 U.S.C. §1350