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EX-32.1 - CERTIFICATION OF THE CHIEF EXECUTIVE OFFICER PURSUANT TO 18 U.S.C. SECTION 1350 - DAYSTAR TECHNOLOGIES INCdex321.htm
EX-32.2 - CERTIFICATION OF THE CHIEF ACCOUNTING OFFICER PURSUANT TO 18 U.S.C. SECTION 1350 - DAYSTAR TECHNOLOGIES INCdex322.htm
EX-31.2 - CERTIFICATION OF THE CHIEF ACCOUNTING OFFICER PURSUANT TO RULE 13A-14(A) - DAYSTAR TECHNOLOGIES INCdex312.htm
EX-23.1 - CONSENT OF HEIN & ASSOCIATES LLP - DAYSTAR TECHNOLOGIES INCdex231.htm
EX-31.1 - CERTIFICATION OF THE CHIEF EXECUTIVE OFFICER PURSUANT TO RULE 13A-14(A) - DAYSTAR TECHNOLOGIES INCdex311.htm
Table of Contents

 

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

 

FORM 10-K

(Mark One)

x ANNUAL REPORT UNDER SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the fiscal year ended December 31, 2010

or

 

¨ TRANSITION REPORT UNDER SECTION 13 OR 15(d) of the SECURITIES EXCHANGE ACT OF 1934

For the Transition Period from              to             

Commission File No. 001-34052

 

 

DayStar Technologies, Inc.

(Exact name of registrant as specified in its charter)

 

Delaware   84-1390053

(State or other jurisdiction of

Incorporation or organization)

 

(I.R.S. Employer

Identification No.)

1010 South Milpitas Boulevard

Milpitas, California

  95035
(Address of principal executive offices)   (Zip Code)

(408) 582-7100

(Registrant’s telephone number, including area code)

 

 

Securities registered under Section 12(b) of the Exchange Act:

 

Title of each class

 

Name of each exchange on which registered

Common Stock, $.01 par value per share   The NASDAQ Capital Market

Securities registered under Section 12(g) of the Exchange Act: None

 

 

Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule 405 of the Securities Act.    Yes ¨    No x

Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or 15(d) of the Act.    Yes ¨    No x

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes x    No ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).    Yes x    No ¨

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.    x

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See definitions of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one):

 

Large accelerated filer ¨

  

Accelerated filer ¨

Non-accelerated filer ¨ (Do not check if smaller  reporting company)

  

Smaller reporting company x

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).    Yes ¨    No x

As of June 30, 2010, the last business day of the registrant’s most recently completed second fiscal quarter, the aggregate market value of the registrant’s common stock held by non-affiliates was approximately $4,607,612, computed by reference to the last sale price of the common stock on that date as reported by The Nasdaq Capital Market and excludes an aggregate of 35,617 shares of the registrant’s common stock held by officers, directors and stockholders that the registrant has concluded are affiliates of the registrant. For purposes of determining whether a stockholder was an affiliate of the registrant at June 30, 2010, the registrant assumed that a stockholder was an affiliate of the registrant at June 30, 2010 if such stockholder (i) beneficially owned 5% or more of the registrant’s common stock, as determined based on public filings, and/or (ii) was an executive officer or director or was affiliated with an executive officer or director of the registrant at June 30, 2010. Exclusion of such shares should not be construed to indicate that any such person possesses the power, direct or indirect, to direct or cause the direction of the management or policies of the registrant or that such person is controlled by or under common control with the registrant.

As of March 28, 2011, there were 8,416,054 shares of the registrant’s common stock outstanding.

 

 

 


Table of Contents

DAYSTAR TECHNOLOGIES, INC.

Annual Report on Form 10-K

Year Ended December 31, 2010

Table of Contents

 

          Page
No.
 

PART I

  

Item 1.

   Business      1   

Item 1A.

   Risk Factors      9   

Item 1B.

   Unresolved Staff Comments      19   

Item 2.

   Properties      19   

Item 3.

   Legal Proceedings      19   

Item 4.

   Reserved      19   

PART II

  

Item 5.

   Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of Equity Securities      20   

Item 6.

   Selected Financial Data      20   

Item 7.

   Management’s Discussion and Analysis of Financial Condition and Results of
Operations
     20   

Item 7A.

   Quantitative and Qualitative Disclosures About Market Risk      24   

Item 8.

   Financial Statements and Supplementary Data      24   

Item 9.

   Changes in and Disagreements With Accountants on Accounting and Financial Disclosure      24   

Item 9A.

   Controls and Procedures      24   

Item 9B.

   Other Information      25   

PART III

  

Item 10.

   Directors, Executive Officers and Corporate Governance      26   

Item 11.

   Executive Compensation      26   

Item 12.

   Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters      26   

Item 13.

   Certain Relationships and Related Transactions, and Director Independence      26   

Item 14.

   Principal Accounting Fees and Services      26   

PART IV

  

Item 15.

   Exhibits, Financial Statement Schedules      27   
   Signatures      31   
   Index to Exhibits      II-1   

 

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CAUTIONARY NOTE REGARDING FORWARD-LOOKING STATEMENTS

This report contains forward-looking statements within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended, and Section 27A of the Securities Act of 1933, as amended. Any statements contained in this report that are not statements of historical fact may be forward-looking statements. When we use the words “anticipates,” “plans,” “expects,” “believes,” “should,” “could,” “may,” “will” and similar expressions, we are identifying forward-looking statements. Forward-looking statements involve risks and uncertainties, which may cause our actual results, performance or achievements to be materially different from those expressed or implied by forward-looking statements. These factors include, among others, risks relating to our ability to raise additional funds in the near term to fund our expansion plan and continue our operations; risks related to the development of our copper indium gallium diselenide (“CIGS”) solar photovolatic (“PV”) products and manufacturing processes to produce such products; risks related to delivery of our products to customers, including product reliability, conversion efficiency, customer acceptance and product cost; market acceptance of CIGS; intense competition in the solar energy field; our history of losses; the historical volatility of our stock prices; general market conditions; and other factors referred to in Item 1A—“Risk Factors.”

Except as may be required by applicable law, we do not undertake or intend to update or revise our forward-looking statements, and we assume no obligation to update any forward-looking statements contained in this Annual Report as a result of new information or future events or developments. Thus, you should not assume that our silence over time means that actual events are bearing out as expressed or implied in such forward-looking statements that reflect our current expectations about our future results, performance, prospects and opportunities. You should carefully review and consider the various disclosures we make in this report and our other reports filed with the Securities and Exchange Commission that attempt to advise interested parties of the risks, uncertainties and other factors that may affect our business.

 

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PART I

Item 1.    Business

Overview

We have developed a proprietary thin film deposition technology for solar photovoltaic (“PV”) products. We utilize a proprietary one-step sputter deposition process and have manufactured a commercial scale deposition tool to apply high-efficiency copper indium gallium diselenide (“CIGS”) material over large area glass substrates in a continuous fashion. We believe this proprietary tool, when combined with commercially available thin film manufacturing equipment, will provide a critically differentiated manufacturing process to produce low-cost monolithically integrated, CIGS-on-glass modules that address the grid-tied, ground-based PV market. We are pursuing a strategy to produce CIGS-on-glass modules utilizing offshore manufacturing.

We believe this proprietary deposition process, when operated at an annual capacity of approximately 100 megawatts, will achieve a total module manufacturing cost of less than $1.00 per watt. This cost would be competitive with the lowest in the solar PV industry. Using this approach, we have achieved greater than 15% cell efficiencies over large areas on CIGS PV devices, and we believe that this approach will enable module efficiencies greater than 13%.

In October 2007, we completed a follow-on public offering in which we sold 17,250,000 shares of our common stock. Our net proceeds from the offering were approximately $68 million. We have used these proceeds to develop our proprietary deposition process and to build our prototype and commercial scale deposition tools. In the near term, we will require substantial funds beyond our current cash on hand in order to pursue a strategic partnership (or partnerships) to commercialize the CIGS modules, to pursue offshore manufacturing, to fund future operations and to expand our capacity.

Strategies

Our goal is to be a leading supplier of solar PV modules by becoming one of the lowest cost-per-watt commercial-scale solar manufacturers. We intend to pursue the following strategies to achieve this goal:

 

   

Address the existing solar PV market using monolithic CIGS-on-glass. DayStar’s product strategy targets high-performance, low-cost CIGS-on-glass modules to meet the demands of the large and rapidly growing PV utility market. The CIGS module design is ‘plug-and-play’ compatible with the leading thin film PV module supplier. Utilizing approximately the same form factor, current-to-voltage ratio, weight and components used in existing panels will enable rapid market acceptance by providing compatibility with mounting, wire harnessing and logistics systems currently used in the market. We intend to address the significant unmet demand for solar PV modules by partnering with an offshore manufacturer using commercially available equipment in conjunction with our proprietary deposition tool to produce CIGS-on-glass modules.

 

   

Pursue strategic partnerships. The financial crisis has adversely affected the ability of companies such as DayStar to raise the capital required to develop its production capabilities. DayStar has embarked on a formal process to form strategic partnerships that will allow us to use our proprietary CIGS deposition tool and related know how to partner with an offshore manufacturing source and to commercialize the CIGS modules. We are currently in discussions with several potential strategic partners to implement this strategy. There can be no assurance we will be able to reach a definitive agreement with any of those potential partners.

 

   

Pursue customer relationships. We have a contract with Blitzstrom GmbH that commits Blitzstrom to purchase a minimum of 50% of our production through 2011, subject to these products meeting defined performance criteria. We will continue to work with other industry-leading strategic partners with similar needs and capabilities to generate future sales. We have also signed a Letter of Intent with juwi Solar, who is interested in purchasing up to 25% of our production through 2011.

 

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Continue to reduce costs. We have identified specific steps in the manufacturing process that would allow us to further reduce both the capital cost and operating cost of production after initial start-up.

The Photovoltaic Industry

The worldwide demand for electricity is expected to almost double over the next two decades, from 18.0 trillion kilowatt hours in 2006 to 31.8 trillion kilowatt hours in 2030, according to the U.S. Energy Information Administration, or EIA. Additionally, the EIA expects that electricity demand in the United States will increase from 3.9 trillion kilowatt hours in 2006 to 4.8 trillion kilowatt hours in 2030. Historically, the electric power industry has relied on fossil fuels to generate electricity. However, continued reliance on fossil fuels to supply the expanding global demand for electricity creates a number of challenges, including the risks of escalating costs and uncertain supplies of fossil fuels, environmental ramifications of electricity generation from the burning of fossil fuels, escalating costs of new generation and transmission construction, aging generation plants and transmission infrastructure, regulatory impediments to electric infrastructure development and ongoing reliance on foreign sources for domestic energy. These challenges will likely result in escalating costs of wholesale and retail electricity rates.

To meet these challenges, governments, businesses and consumers often support the development of alternative energy sources, such as solar power, to generate electricity. The support programs may be in the form of quotas (including renewable portfolio standards and tendering systems), net metering systems, and feed-in tariffs (FiTs). Financial incentives may also be provided in the form of tax incentives, grants, loans, rebates and production incentives.

The near term growth of the market for on grid applications, where solar energy is used to supplement the electricity a consumer purchases, depends significantly on the availability and size of government subsidies and incentives. The growth in the industry has largely been in Germany, Spain, Japan, the United States, and Italy where the incentives are most favorable. Although public support for solar subsidies appears to remain generally positive, significant growth in solar installations has caused some governments, particularly in major European countries, to balance or reduce the cost of subsidies relative to other governmental expenditures. The expectation of policy makers is that as the industry develops, costs will decline so that solar electricity becomes competitive with conventional electricity sources and subsidy and incentive requirements can be reduced. Achieving lower costs that are competitive with conventional sources, or ‘grid parity’, is expected to open up a much larger market opportunity.

Photovoltaic Systems

The PV effect is the term used to describe the absorption of light and its conversion to electrical power by solar cells. Most commercial solar modules are made of the semiconductor material silicon and have a top and bottom electrical contact to move the electricity out of the solar cell. The functionality of a solar cell is determined by its efficiency in converting sunlight into electricity. For every 1,000 watts of sunlight hitting a solar module, most are able to convert this into 60 to 180 watts of electricity.

Solar modules usually consist of individual solar cells connected together, an encapsulant to protect against moisture and other environmental factors, and a sheet of glass for support. The individual solar cells do not require ongoing maintenance and have proven to last over 20 years. New and emerging thin film modules use very thin layers of semiconductor material, typically deposited on glass substrates, where the individual cells are connected through a monolithically integrated process during the deposition steps instead of assembled as individual cells. Solar PV systems are arrangements of solar PV modules connected to determine the total power output of the system. Energy is converted into direct-current, or DC, electricity when sunlight hits a solar PV module. The DC electricity may be routed directly to power a DC load or charge a battery bank. In grid-tied applications, an inverter is used to convert the DC electricity from the solar PV system into alternating current, or

 

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AC electricity, which can be interconnected directly to the electric utility grid to power AC appliances. In addition, solar PV systems usually have mounting structures, cable cords to route the power, and circuit protection.

The Cost and Operating Metrics of a PV System

Solar PV module manufacturers price and sell solar PV modules per watt of rated power. Rated power is the solar PV module’s capacity to produce electricity and is measured in watts. A solar PV system producing 2 kilowatts of power for 2 hours generates 4 kilowatt hours of electricity. According to the EIA, in 2001, the average U.S. household consumed approximately 10,656 kilowatt hours of electricity per year.

Cost of a PV System

To calculate the manufacturing cost per watt of a solar PV module, the cost to produce a solar module is divided by the number of sellable watts produced by the solar PV module. The efficiency of the solar PV module in converting sunlight into electricity determines the number of sellable watts. Efficiency is usually a function of the semiconductor material used in the conversion layer, the device structure and the manufacturing process. The semiconductor material generally used in the PV industry employs crystalline silicon technology or thin film technology. Crystalline silicon modules generally have higher conversion efficiencies than thin film solar modules but use approximately 100 times more semiconductor material and are more expensive than thin film production processes. Thin film solar modules manufactured at commercial scale can have a lower manufacturing cost per watt than crystalline silicon solar modules, even though crystalline silicon solar modules have higher conversion efficiencies.

Purchasers of solar PV modules consider not only the rated power but also the quantity of electricity that can be produced and the cost of that electricity. The cost per kilowatt hour of solar electricity is determined by dividing the solar electricity generated over the life of the solar PV system into the total cost of the system. Solar PV modules are usually 50% of the cost of a total solar PV system and have a general use life of approximately 25 years. The other 50% of the cost consists of the mounting structures, equipment and electrical components, known as the balance of system. In calculating the cost per kilowatt hour of solar electricity, many customers also consider the time value of the capital required to purchase and install the system. The price of conventional energy produced by fossil fuels varies considerably by geographic area based on several factors, including the cost of producing and importing energy. The 2009 average retail price of residential electricity in the United States was 11.5 cents per kWh (Source: DOE 2009 Data). To become competitive with traditional sources of electricity, the price per kilowatt hour of solar electricity must approach the retail price of traditional electricity displaced by solar electricity in a given area. Grid parity is therefore, a common objective among competing renewable technologies, with the goal for PV cost set by the United States Department of Energy’s Solar America Initiative to achieve 8-10 cents per kWh by 2015.

Operating Metrics of a PV System

The solar PV industry uses a widely accepted set of standard procedures and conditions known as Standard Test Conditions, to measure and compare the performance of solar modules. These conditions specify a standard temperature, solar irradiance level and angle of the sun, and are used to determine the rated power and conversion efficiency of a solar module.

On a clear day, sunlight provides about 1 kilowatt of power per square meter of the Earth’s surface. Under these conditions, a solar PV module operating at a 10% conversion efficiency will produce 100 watts of power per square meter. If these sunlight conditions persist for one hour, the solar module will generate 100 watt hours, or 0.1 kilowatt hour, of solar electricity. Crystalline silicon solar PV modules had average conversion efficiencies of approximately 14% in 2006. Thin film solar modules in commercial production (2 GW per year in 2009) had average conversion efficiencies that ranged from approximately 6% to approximately 11%.

 

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Solar PV systems generally operate outside of Standard Test Conditions. The location and design of a PV system, time of day and year, temperature and angle of the sun impact the performance of a solar PV system, including conversion efficiency. Therefore to determine the amount of solar electricity any one solar PV system will generate a user must consider not only the Standard Test Conditions power rating of a solar PV module, but also the real world conditions under which the solar PV system will be operating, the design of the solar PV system, and the performance of the solar PV modules and electrical components outside of Standard Test Conditions. Due to these variations, system sizing varies by design and location, but a system with a rated power of 8 to 11 kilowatts would typically be required to produce the 11,040 kWh (Source: DOE 2008 Data) consumed annually by the average U.S. household.

Solar module manufacturers compete with one another in several product performance attributes, including reliability, module cost per watt and levelized cost of electricity (LCOE), meaning the net present value of total life cycle costs of the solar power project divided by the quantity of energy which is expected to be produced over the system’s life.

Photovoltaic Technologies

There are several different semiconductor technologies used in the solar PV industry. Crystalline silicon, or c-Si, is the dominant technology with approximately 80% market share worldwide. PV modules made with thin films of semiconductors are being increasingly commercialized for use in all market segments.

Crystalline Silicon

Silicon based modules have defined the solar PV industry for the last 30 years, and their development has benefited from significant investment in the integrated circuit industry, which also primarily uses silicon wafers. Silicon PV modules are currently the most efficient solar PV semiconductor material, but require substantial electrical energy and bulk material to manufacture.

The various crystalline silicon solar panel manufacturing processes involve cutting refined, semiconductor-grade silicon ingots into solar wafers, connecting the wafers in series and packaging them into solar panels. From 2003 until 2009, growth in the market for crystalline silicon photovoltaic systems was negatively impacted by the limited availability of refined silicon, the basic feedstock used in their manufacture. High demand from the photovoltaic and microelectronics industries led to a global shortage of silicon, increasing the price of polysilicon, with the spot price of polysilicon climbing from $30 per kilogram, or kg, in 2003 to $463/kg in 2008, according to New Energy Finance. This price increase, combined with other technological factors, created challenges for crystalline silicon systems to produce electricity at a cost that is comparable to those of traditional fossil fuel sources. As manufacturers of silicon have increased factory capacity, prices for silicon have significantly decreased, though they are not back to previous lows. For example, in the second half of 2010 the weighted-average polysilicon long-term forward contract price remained at $50-$60/kg, and the spot price for polysilicon remained at $70-$80/kg, according to various industry sources.

Thin Films

Solar cells and solar modules made from certain thin films of semiconductors require less raw material to produce than silicon based PV cells. Recent advances in manufacturing and product commercialization have increased worldwide production of thin film PV to approximately 20% of overall PV production in 2010. Thin film solar PV products typically exhibit the following attributes:

 

   

Scalable, low cost manufacturing: Thin film solar PV cells and modules require a structural substrate to support them, such as glass, plastic or metal sheets or foils. Applying the films on these substrates creates a range of manufacturing options that enables continuous and scalable manufacturing. As much of the equipment to process these substrates is used in other industries, the relatively lower capital expenditure required to establish large-volume thin film PV product manufacturing plants enables rapid capacity expansion and lowers the cost per watt of products.

 

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Lower overall material cost: Thin film PV production uses substantially less semiconductor materials than c-Si production. The result of less raw materials combined with inexpensive substrates and scalable manufacturing techniques have resulted in some thin film technologies achieving costs less than $1.00 per watt beginning in 2008.

 

   

Configurable form factors: Based on the use of a variety of substrates, thin film PV modules can be configured into a number of different form factors to enable a variety of market applications. In particular, flexible thin film modules could enable a new range of products for unique building integrated photovoltaics (BIPV) applications.

 

   

Lower conversion efficiency: Thin film PV technologies are generally less efficient than modules made with c-Si. This attribute can potentially limit their use in area-constrained applications. However, thin film PV technologies do exhibit performance advantages in generating energy in low light level and increased temperature environments. This positions them particularly well for certain geographic applications.

 

   

Limited operating history: Limited operating history has inhibited market acceptance of several types of thin film products. Most thin film PV modules have not been fielded for the average warranty period of typical c-Si modules.

There are three major thin film technologies in commercial production today:

 

   

Amorphous Silicon, or a-Si, has been commercially produced for the longest period of time and has the lowest module conversion efficiency among the three major thin film technologies, but can be produced in a roll-to-roll flexible format, which is gaining popularity in emerging BIPV markets. Amorphous silicon modules were the first thin film module to demonstrate energy production advantages over conventional silicon modules in low or indirect light conditions.

 

   

Cadmium Telluride, or CdTe, has a higher conversion efficiency than a-Si and has demonstrated the lowest manufacturing costs to date, but is only produced in rigid and glass flat plate modules, which has made it most suitable for market segment applications to larger commercial and utility project market segments.

 

   

Copper Indium Gallium diSelenide, or CIGS, has achieved the highest conversion efficiency rates of thin film technologies, but is just now reaching commercial production. CIGS has the ability to be produced on rigid as well as flexible substrates, which enables CIGS products to be used in utility, commercial, residential and BIPV segments.

Market Segments

The solar electricity industry currently supplies modules used in solar PV systems primarily for grid-connected systems. The off-grid application of PV for remote or developing nations is often cost effective, but the market is small. Grid-connected solar PV systems can supply electricity during daylight hours to offset peak load demand or displace consumers’ annual electricity consumption from traditional utility sources. Net-metering laws, which require utilities to purchase excess electricity produced by on-grid solar systems, and solar PV system capital and energy rebates are examples of government incentives aimed at grid-connected consumers in parts of the United States, Japan, Europe and elsewhere. Many consumers are seeking to reduce their future electricity costs by purchasing solar PV systems to hedge against future price increases. Government incentives are enabling adoption of PV in advance of the lower costs from new PV technologies, manufacturing economies of scale, and improved infrastructure.

 

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Grid-Connected Markets

Markets for grid-connected PV include large centralized utility power plants (10-100 MW), commercial building roof tops (20kW-10MW), and smaller residential roof tops (1-20 kW).

 

   

Centralized utility. PV modules are increasingly being used in large centralized installations with the solar generated electricity being sold directly to the local utility grid for distribution and resale, similar to other fossil fuel power plants. In these applications, the cost of the energy generated in dollars per kilowatt-hour (“$/ kW-hr”) is a more important market driver than other PV technology attributes, such as efficiency, shape, size and weight, or aesthetics.

 

   

Commercial rooftop. Solar PV systems are being installed on the roofs of commercial buildings to offset peak power requirements and lower electricity costs. By using otherwise vacant roof surfaces, businesses can sell their solar power during the day, coincident with typical high time-of-use utility rates. Both system economics ($/kW-hr) and system performance such as module efficiency are important solar PV product attributes in expanding this market.

 

   

Residential rooftop. Individual homeowners form one of the largest markets for grid-connected PV sales. In addition to system economics ($/kW-hr), the aesthetics of the products can play a role in a homeowner’s choice of product.

Products

DayStar CIGS-on-glass module

We intend to commercialize a monolithically integrated CIGS-on-glass module to meet the demands of readily available solar PV markets. We are working with our customers and development partners to define the final product specifications consistent with their application requirements. Our current target is to produce monolithically integrated CIGS modules on 1.2 m by 0.6 m glass laminate substrates. They will be designed for high-voltage grid-connected utility and commercial market applications. They will be initially designed to meet industry International Electrotechnical Commission (IEC) certifications for distribution into European markets. We have achieved greater than 15% cell efficiencies over large areas on CIGS PV devices, and we believe that this approach will enable module efficiencies greater than 13% and associated peak power ratings. Other possible configurations may include UL Listing for U.S. sales and modules designed to meet the demands of large commercial rooftop applications in the U.S. market.

CIGS-on-foil for emerging market opportunities

We have suspended development of our CIGS-on-foil products. These discrete foil cells currently emulate 100 mm by 100 mm silicon wafer cells in form and function. They can be interconnected to build various module voltages depending on the needs of a particular market segment. However the packaging materials that would allow integration into flexible module form factors have not been developed so we have chosen to focus all our current efforts on the development of our CIGS-on-glass modules which we believe is the fastest path to commercialization of our products. If flexible encapsulants become available, we may re-start our development of flexible CIGS modules that could be suited to meet the needs of BIPV markets, where the module serves as a dual-use building material.

Marketing and Distribution

We have an agreement with Blitzstrom GmbH through 2011, which requires Blitzstrom to purchase 50% of the solar PV modules we produce based upon our estimated production through 2011. Blitzstrom may also purchase up to 50% of any additional quantities of solar PV modules that exceed these production estimates. The price paid by Blitzstrom will be based on a five percent discount from the fair market wholesale value for comparable commercially available solar PV modules. We have also signed a Letter of Intent with juwi Solar, who is interested in purchasing up to 25% of our production through 2011. We do not expect to be able to deliver any solar modules during 2011.

 

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The sale of commercial grid-connected solar PV systems, currently the largest market for thin film PV, is subject to direct and indirect regulation by state, federal and foreign governments. These regulations include rules governing energy transmission, safety, reliability, quality and incentives aimed at reducing carbon emissions or increasing renewable sources of energy. We are not directly impacted by these regulations at this point as we are focused on the sales of CIGS-on-glass modules through limited sales agreements with specific commercial system integrators, primarily in Europe.

Research, Development and Engineering

Our future success depends, in part, upon our ability to innovate processing methodologies that create enhanced product characteristics. In addition to optimization of CIGS deposition, we intend to develop processes for other layers in the cell stack that may lead to higher conversion efficiency and lower manufacturing costs. Until we raise additional capital, we are unable to undertake significant new development processes.

Our manufacturing technology development roadmap focuses on reducing the cost per watt by reducing the number of steps in manufacturing the modules and by optimizing the materials and processes used in the non-CIGS layers. We have identified development programs for reducing the number of scribing steps needed in the module formation, and for an optimized buffer layer that requires lower capital and processing costs than our current methodology. Additionally, we intend to continue to scale up our proprietary deposition tool to enable production of larger modules with better material usage.

Research and development expenses were $5.5 million for the year ended December 31, 2010 and $14.7 million for the year ended December 31, 2009.

Manufacturing

Our strategy for developing the production line is to focus our development efforts on our proprietary direct deposition sputtering tool, which we believe is critical to making large quantities of CIGS at low costs. Our proprietary deposition tool is custom designed and built. We developed a process that we believe is scalable and allows for continuous processing of high volumes of modules. Most of the remaining tools required in the manufacturing line are commercially available. We intend to partner with an offshore manufacturing source to commercialize our CIGS-on-glass modules.

Raw Materials and Equipment Suppliers

Our manufacturing process allows the use of several raw materials and components to build solar PV modules on commercially available processing and automation equipment. We plan to partner with an offshore manufacturing source to have several suppliers of these materials, components and equipment. Each supplier will undergo a qualification process which may take several months depending on the particular raw material, component or equipment type.

Competition

We expect our primary competition will continue to be from conventional silicon-based solar PV products. Within the solar PV industry, conventional c-Si solar PV manufacturers dominate the market and ultimately create the most competition for our products. In addition, a variety of thin film solar PV technologies are being developed by a number of established and emerging companies. Thin film technologies include amorphous silicon, cadmium telluride and CIGS as well as advanced concepts for both bulk ingot-based and thin film crystalline silicon. These competing technologies may achieve manufacturing costs per watt lower than the cost per watt to manufacture our CIGS solar PV modules.

A number of companies are actively engaged in developing, manufacturing and marketing conventional silicon PV products on a commercial scale. The largest silicon PV suppliers include Suntech, Q-Cells, Sharp

 

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Corporation, and Kyocera Corporation, which together supplied one third of the 2009 solar PV market. We believe we will compete favorably with these suppliers on the basis of cost and module efficiencies.

The largest thin film solar PV manufacturer today is First Solar, Inc., which is producing a monolithic cadmium telluride module on a commercial scale and at the industry’s lowest reported costs. In addition, there are a number of smaller thin film manufacturers focusing on cadmium telluride. In amorphous silicon technologies, there are companies such as Uni-Solar and Sharp pursuing in-house developed technologies, and a number of companies are purchasing turn-key systems from equipment suppliers such as Oerlikon. CIGS solar PV manufacturers can be subdivided into those that have achieved commercial-scale manufacturing, those that have recently entered the market with limited capacity, and those that are still in development stage. Among commercial-scale manufacturers are Avancis GmbH & Co. KG (a joint venture between the former Shell Solar and St. Gobain, a manufacturer of glass), Würth Solar of Germany, Honda Soltec (a subsidiary of Honda Motor Co., Ltd. ), and Showa-Shell who all manufacture monolithic CIGS modules. New entrants with limited capacity, which came on line at the end of 2008, include Solibro (a subsidiary of Q-Cells), Sulfurcell, Global Solar, and Solyndra. There are several small companies that have announced plans to produce CIGS modules including Ascent Solar, Miasolé, HelioVolt, Nanosolar, Johanna Solar, and SoloPower.

Intellectual Property

Our success depends, in part, on our ability to maintain and protect our proprietary technology and to conduct our business without infringing on the proprietary rights of others. We rely primarily on a combination of patents, trademarks, copyrights and trade secrets, as well as employee and third party confidentiality agreements to safeguard our intellectual property. Our intellectual property consists of our proprietary deposition process and our related tool set designs.

Employees

As of February 28, 2011, we had 4 employees, including 3 full-time and one part-time employee. In addition to our full and part-time employees, we utilize the services of many individuals on a contract basis for research and development and administrative services. From time to time we employ individuals through employment agencies. None of our employees are covered by collective bargaining agreements with us. We believe our relations with employees are good.

Corporate Information

DayStar Technologies, Inc., a Delaware corporation, was incorporated in February 1997. We completed our initial public offering in February 2004. Our principal executive offices are located at 1010 South Milpitas Boulevard, Milpitas, California 95035, and our telephone number is (408) 582-7100. Our website is located at www.daystartech.com. The information available on or that can be accessed through our website is not incorporated by reference into and is not a part of this Annual Report on Form 10-K and should not be considered to be part of this report.

Availability of Information

We make available through our website (http://www.daystartech.com), free of charge, our Annual Reports on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K, and amendments to those reports, filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, as amended, as soon as reasonably practicable after such reports are electronically filed with, or furnished to, the Commission.

The public may read and copy any materials we file with the Commission at the Commission’s Public Reference Room at 450 Fifth Street, NW, Washington, DC20549. The public may obtain information on the operation of the Public Reference Room by calling the Commission at 1-800-SEC-0330. DayStar files

 

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electronically with the Commission and the Commission maintains an Internet site (http://www.sec.gov) that contains reports, proxy and information statements, and other information regarding issuers that file electronically with the Commission.

Item 1A.    Risk Factors

You should carefully consider the risks, uncertainties and other factors described below because they could materially and adversely affect our business, financial condition, operating results and prospects and could negatively affect the market price of our common stock. Also, you should be aware that the risks and uncertainties described below are not the only ones facing us. Additional risks and uncertainties that we do not yet know of, or that we currently believe are immaterial, may also impair our business operations and financial results. Our business, financial condition or results of operations could be harmed by any of these risks. The trading price of our common stock could decline due to any of these risks, and you may lose all or part of your investment.

In assessing these risks, you should also refer to the other information contained in or incorporated by reference to this Annual Report on Form 10-K, including our financial statements and the related footnotes.

In order to continue operations, we require immediate and substantial additional capital beyond our current cash on hand.

In February 2011, we entered into a Securities Purchase Agreement with Socius CG II, Ltd. (the “Investor” or “Socius”). Pursuant to the terms of the Purchase Agreement, we have the right over a term of two years, subject to certain conditions, to demand through separate tranche notices that the Investor purchase up to a total of $5.0 million of Series B preferred stock. Though the proceeds available from the Socius transaction will provide for our immediate cash needs, in order to continue operations, including development and commercialization efforts, we will require immediate and substantial additional capital. To date, we have been unable to raise significant additional capital or complete an agreement with a strategic partner. Although we continue to seek strategic investors or partners, in light of our current cash position, we implemented a significant reduction in our workforce during 2009 and 2010 and may in the near term be forced to cease operations. An inability to raise additional funding in the very near term may cause us to file a voluntary petition for reorganization under the United States Bankruptcy Code, liquidate assets, and/or pursue other such actions that could adversely affect future operations.

Our independent auditor’s report expresses doubt about our ability to continue as a going concern, which may make it more difficult and expensive for us to raise additional capital.

The report of our independent registered public accounting firm relating to our financial statements as of December 31, 2010 and for the year then ended, stated that there is substantial doubt about our ability to continue as a going concern. Our ability to continue as a going concern is dependent upon our ability to take advantage of raising capital through securities offerings, debt financing, or partnerships. Management is focusing on raising capital through any one or more of these options. Such opinion from our outside auditors may make it more difficult and expensive for us to raise additional capital. If we are unable to obtain such financing we may not be able to continue our operations, which would have an adverse effect on our stock price and significantly impair our prospects. There can be no assurance that any of management’s plans will be successfully implemented.

We have incurred net losses since our inception and anticipate continued net losses as we execute our commercialization plan.

Since our inception, we have incurred net losses, including net losses of $28.1 million and $25.0 million for the years ended December 31, 2010 and 2009, respectively, and have incurred negative cash flows from operations. As a result of ongoing losses, we had an accumulated deficit of approximately $150.1 million as of

 

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December 31, 2010. We expect to continue to incur significant losses as we enter commercialization and may never achieve or maintain profitability. We expect that our expenditures will increase to the extent we continue to develop our offshore manufacturing sourcing, develop strategic partnerships, establish our sales and distribution network, implement internal systems and infrastructure and hire additional personnel.

As we do not expect to become profitable until after we expand capacity, if ever, we will be unable to satisfy our obligations solely from cash generated from operations. If, for any reason, we are unable to make required payments under our obligations, one or more of our creditors may take action to collect their debts. If we continue to incur substantial losses and are unable to secure additional financing, we could be forced to discontinue or further curtail our business operations; sell assets at unfavorable prices; refinance existing debt obligations on terms unfavorable to us; or merge, consolidate or combine with a company with greater financial resources in a transaction that may be unfavorable to us.

Current and future litigation against us may be costly and time consuming to defend, and the outcome of current litigation could affect our ability to operate our business.

We are sometimes subject to legal proceedings and claims that arise in the course of our business. Litigation may result in substantial costs and may divert management’s attention and resources, which may seriously harm our business, overall financial condition, and operating results. In addition, legal claims that have not yet been asserted against us may be asserted in the future. See Item 3 “Legal Proceedings” of this Annual Report on Form 10-K for further information regarding pending litigation.

Reduced growth in or the reduction, elimination or expiration of government subsidies, economic incentives and other support for on-grid solar electricity applications could reduce demand for our solar modules, and adversely impact our operating results.

We believe that the near-term growth of the market for on-grid applications, where solar energy is used to supplement the electricity a consumer purchases from the utility network, depends significantly on the availability and size of government subsidies and economic incentives. Federal, state and local governmental bodies in many countries, most notably Germany, Italy, Spain, France, the United States, Canada, China, India, Australia, Greece and Portugal have provided subsidies in the form of feed-in tariffs, rebates, tax incentives and other incentives to end-users, distributors, systems integrators and manufacturers of photovoltaic products. Many of these jurisdictions, including the majority of U.S. states and numerous European Union countries, have adopted renewable portfolio standards in which the government requires jurisdictions or regulated utilities to supply a portion of their total electricity from specified sources of renewable energy, such as solar, wind and hydroelectric power.

Many of these government incentives expire, phase out over time, require renewal by the applicable authority or may be amended. A summary of recent developments in some of the major government subsidy programs follows. In particular, growth of solar PV in European markets has caused some governments to consider balancing or reducing the cost of solar subsidies relative to other governmental expenditures. Such reductions could reduce demand and/or price levels for our solar modules.

Currently, our initial customers are in Germany and thus recently proposed changes to German feed-in tariffs could significantly impact the demand for our solar modules and the results of our future operations. The German Renewable Energy Law, or the EEG, was last modified by the German government in 2010, with effect on July 1 and October 1, 2010. At that time, FiTs were significantly reduced from earlier levels declining 13% for roof mounted applications, 12% for ground mounted applications, and 8% for applications on conversion land. An additional 3% cut in FiT for all PV types was introduced on October 1, 2010.

As of July 1, 2010, there was no longer a FiT for PV installations on agricultural land in Germany (subject to certain phase-out provisions). New land types (additional types of conversion land, industrial areas, and sites adjacent to highways/railways) were included in the EEG and benefit from FiTs under the new legislation. Also,

 

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the new legislation allows subsidies for ground mounted applications to continue after December 31, 2014.The next adjustment of FiTs for all types of renewable energy is scheduled for January 1, 2012. However, the German government is expected to adopt a partial acceleration of the January 2012 FiT reduction to mid-2011. It is unclear whether recent concerns regarding nuclear power will impact the EEG or the renewable energy policies of other nations.

In France, the government suspended the applicable FiT legislation by decree for three months in December 2010. This moratorium does not apply to installations under 3 kW or larger projects for which PTFs (Proposition Technique etFinancière) had been accepted before December 2, 2010 by the producer. However, these projects will have to be developed and connected within 18 months from the day of PTF acceptance in order to receive pricing under the FiT for the electricity generated by the plants.

A new decree introducing a new market support framework is expected to be adopted by the French government during the first quarter of 2011. It is currently expected that the market will be capped at 500 MW per year with 200 MW allocated to the free field application and the remainder to large commercial roof and residential applications. The French government is also considering a reduction of the FiT as well as the introduction of a tender system for large projects.

In Italy, new FiT legislation (ContoEnergia 3), has replaced the previous FiT legislation (ContoEnergia 2). ContoEnergia 3 has a threshold of 3 GW of installed ordinary PV plants, after which a 14 month transition period will begin during which the tariffs of ContoEnergia 3 still apply. ContoEnergia 3 expires at the latest on December 31, 2013, or earlier, if the threshold is reached. The new ContoEnergia 3 legislation foresees an expected average cut to FiTs of 18% compared to the previous legislation.

In Spain, the government published the latest FiT for PV systems in November 2010. The FiT levels will apply as of the second quarter of 2011. The FiT is based on a mechanism that requires a PV system to be registered in a national registry in order to obtain the FiT. Critically, under the legislation, only a certain number of megawatts (MW) of PV systems so registered are granted a FiT each quarter.

In addition, the Spanish government adopted a new decree in December 2010 that includes several measures designed to reduce the cost of the FiT. The decree limits an installation’s operating hours that qualify for the FiT and applies retroactively to all PV installations. Electricity generated beyond the limit can only be sold at market rates. Eligible hours to receive the FiTs vary by region (among five zones) and by whether the PV system is mounted in a fixed position or is mounted on a tracker system that moves the solar module to follow the sun during the day. Under the FiT program, operating hour limits will be reviewed periodically, and yield improvements will be taken into consideration at that time.

In Ontario, Canada, a FiT program was introduced in September 2009 and replaced the Renewable Energy Standard Offer Program (RESOP) as the primary subsidy program for renewable energy projects. In order to participate in the Ontario FiT program, certain provisions relating to minimum required domestic content and agricultural land use restrictions for solar installations must be satisfied.

In Australia, the solar industry is driven by several regulatory initiatives that support the installation of solar PV modules in both rooftop and free-field applications, including the federal government’s Solar Flagship Program, state FiTs and the nationwide Renewable Energy Target Scheme which has set a renewable energy goal for Australia of 20% by 2020.

In China, governmental authorities have not adopted a FiT policy and currently award solar projects through either a project tendering process or bi-lateral negotiations.

In India, the National Solar Mission includes a goal of installing 22 GW of solar power generation capability by 2022. India also announced a FiT for the first phase of the National Solar Mission in 2010.

 

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Tax incentive programs exist in the United States at both the federal and state level and can take the form of investment and production tax credits, accelerated depreciation and sales and property tax exemptions. In October 2008, the United States Congress extended the 30% federal investment tax credit (ITC) for both residential and commercial solar installations for eight years, through December 31, 2016. The ITC is a primary economic driver of solar installations in the United StatesIn February 2009, the American Recovery and Reinvestment Act of 2009 (ARRA) was signed into law. Measures adopted by ARRA that could benefit on-grid solar electricity generation include a Department of Energy loan guarantee program for renewable energy projects, renewable energy manufacturing facilities and electric power transmission projects. In December 2010, The Tax Relief, Unemployment Insurance Reauthorization, and Job Creation Act of 2010 (2010 Act) was signed into law. The 2010 Act extended the Department of the Treasury’s cash grant program for one year, through December 31, 2011. In addition, the 2010 Act extended and expanded the ARRA bonus depreciation program, by providing for a 100% bonus depreciation for solar installations placed in service after September 8, 2010, and before January 1, 2012, and a 50% bonus depreciation for solar installations placed in service in 2012.

Rebate programs for solar installations in California and several other states have increased the quantity of solar energy from distributed PV systems (typically smaller non-utility scale PV systems co-located with residential or commercial rooftop end-users) and have contributed to demand for PV solar modules and systems. Regulations and policies relating to electricity pricing and interconnection also stimulate demand for distributed generation from PV systems. PV systems generate most of their electricity during mid-day and the early afternoon hours when the demand for and cost of electricity is highest. As a result, electricity generated by PV systems mainly competes with expensive peak hour electricity, rather than the lower average price of electricity. Modifications to the peak hour pricing policies of utilities, such as to a flat rate, would require PV systems to achieve lower prices in order to compete with the price of electricity.

Emerging subsidy programs may require an extended period of time to attain effectiveness because the applicable permitting and grid connection processes associated with these programs can be lengthy and administratively burdensome.

Electric utility companies or generators of electricity from fossil fuels or other renewable energy sources could also lobby for a change in the relevant legislation in their markets to protect their revenue streams.

Reduced growth in or the reduction, elimination or expiration of government subsidies and economic incentives for on-grid solar energy applications, especially those in our target markets, could materially and adversely affect our business, financial condition and results of operations.

Existing regulations and policies and changes to these regulations and policies may present technical, regulatory and economic barriers to the purchase and use of solar PV products, which may significantly reduce demand for our solar modules.

The market for electricity generation products is heavily influenced by foreign, federal, state and local government regulations and policies concerning the electric utility industry, as well as policies promulgated by electric utilities. These regulations and policies often relate to electricity pricing and technical interconnection of customer-owned electricity generation. In the United States and in a number of other countries, these regulations and policies have been modified in the past and may be modified again in the future. These regulations and policies could deter end-user purchases of photovoltaic products and investment in the research and development of photovoltaic technology. For example, without a mandated regulatory exception for photovoltaic systems, utility customers are often charged interconnection or standby fees for putting distributed power generation on the electric utility grid. If these interconnection standby fees were applicable to PV systems, it is likely that they would increase the cost to our end-users of using PV systems which could make them less desirable, thereby harming our business, prospects, results of operations and financial condition. In addition, electricity generated by PV systems mostly competes with expensive peak hour electricity, rather than the less expensive average price of electricity. Modifications to the peak hour pricing policies of utilities, such as to a flat rate for all times of the day, would require PV systems to achieve lower prices in order to compete with the price of electricity from other sources.

 

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We anticipate that our solar modules and their installation will be subject to oversight and regulation in accordance with national and local ordinances relating to building codes, safety, environmental protection, utility interconnection and metering and related matters. It is difficult to track the requirements of individual states and design equipment to comply with the varying standards. Any new government regulations or utility policies pertaining to our solar modules may result in significant additional expenses to us, our resellers and their customers and, as a result, could cause a significant reduction in demand for our solar modules.

An increase in interest rates or lending rates or tightening of the supply of capital in the global financial markets could make it difficult for end-users to finance the cost of a PV system and could reduce the demand for our solar modules and/or lead to a reduction in the average selling price for photovoltaic modules.

Many potential end-users of our products depend on debt financing to fund the initial capital expenditure required to purchase and install a PV system. As a result, an increase in interest rates or lending rates could make it difficult for our end-users to secure the financing necessary to purchase and install a PV system on favorable terms, or at all and thus lower demand for our solar modules. Due to the overall economic outlook, our end-users may change their decision or change the timing of their decision to purchase and install a PV system. In addition, we believe that a significant percentage of our potential end-users install PV systems as an investment, funding the initial capital expenditure through a combination of equity and debt. An increase in interest rates and/or lending rates could lower an investor’s return on investment in a PV system, or make alternative investments more attractive relative to PV systems, and, in each case, could cause these end-users to seek alternative investments. A reduction in the supply of project debt financing or tax equity investments could reduce the number of solar projects that receive financing and thus lower demand for solar modules.

We are a development stage company, have not generated any revenue from operations and currently have no commercial products.

We have not generated any revenue from operations and currently have no commercial products. Commercializing our products depends on a number of factors, including successfully securing offshore manufacturing capacity to produce our CIGS-on-glass modules and entering a partnership arrangement (or arrangements) to commercialize our products.

The completion of these tasks as necessary to commence commercialization will require significant additional funding. There may be technical barriers to the development of our products and processes. Our products will be produced with certain manufacturing processes that have not yet been constructed or tested on a commercial scale. If we fail to successfully develop offshore sourcing relationships, we will be unable to commercialize our products. If we fail to enter into a partnership to commercialize our products, we may incur significant delays in generating revenue. This would materially and adversely affect our business and financial condition. If adequate funds are not available, we may have to delay development or commercialization of our products, license to third parties the rights to commercialize products or technologies that we would otherwise seek to commercialize or cease operations. Any of these factors could harm our business and financial condition.

Our products have never been sold on a commercial basis, and we do not know whether they will be accepted by the market.

Our products, if developed, may not achieve market acceptance. The development of a successful market for our proposed products and our ability to sell our products at a lower cost per watt than our competition may be adversely affected by a number of factors, many of which are beyond our control, including the following:

 

   

our failure to produce solar PV modules that compete favorably against other solar modules on the basis of price, quality, performance and warranted lifetime;

 

   

competition from conventional energy sources and alternative distributed generation technologies, such as wind energy;

 

   

our failure to develop and maintain successful relationships with distributors, system integrators and other resellers, as well as strategic partners;

 

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the failure of system integrators to build projects suited for the type of solar PV modules we intend to produce;

 

   

our products may experience problems with product quality or performance; and

 

   

our ability to achieve solar PV module certification requirements.

The failure of our proposed products to gain market acceptance would materially and adversely affect our business and financial condition.

We have no experience manufacturing or sourcing CIGS solar PV products on a commercial scale.

To date, we have focused primarily on research, development and small-scale manufacturing. As a company, we have no experience manufacturing or sourcing any product on a commercial scale. In addition, all our pilot production has been limited to CIGS on foil, while our initial offshore product sourcing arrangements will be for CIGS-on-glass modules.

We will rely on third-party suppliers for production of our CIGS-on-glass modules. The failure of our suppliers to supply product in a timely manner or on commercially reasonable terms could delay our commercialization and expansion plans and otherwise disrupt our production schedule or increase our manufacturing costs. Further, our orders with certain of our suppliers may represent a very small portion of their total business. As a result, they may not give priority to our business, leading to potential delays in or cancellation of our orders. If any single-source supplier were to fail to supply our needs on a timely basis, we would be required to locate and contract with substitute suppliers. We may have difficulty identifying a substitute supplier in a timely manner and on commercially reasonable terms. If this were to occur, our business would be harmed.

We may not reach profitability if PV technology is not suitable for widespread adoption or sufficient demand for solar PV modules does not develop or develops slower than we anticipate.

The solar energy market is at a relatively early stage of development and the extent to which solar PV modules will be widely adopted is uncertain. If our CIGS solar PV products prove unsuitable for widespread adoption or demand for our CIGS solar PV products fails to develop sufficiently, we may be unable to grow our business or generate sufficient revenue from operations to reach profitability. In addition, demand for solar modules in our targeted markets may not develop or may develop to a lesser extent than we anticipate. Many factors may affect the viability of widespread adoption of solar PV technology and demand for our CIGS solar PV products, including the following:

 

   

performance and reliability of solar modules and thin film technology compared with conventional and other non-solar renewable energy sources and products;

 

   

cost-effectiveness of solar modules compared with conventional and other non-solar renewable energy sources and products;

 

   

availability of government subsidies and incentives to support the development of the solar PV industry;

 

   

success of other renewable energy generation technologies, such as hydroelectric, wind, geothermal, solar thermal, concentrated PV and biomass;

 

   

fluctuations in economic and market conditions that affect the viability of conventional and non-solar renewable energy sources, such as increases or decreases in the price of oil and other fossil fuel;

 

   

fluctuations in capital expenditures by end-users of solar modules, which tend to decrease in slower economic environments, periods of rising interest rates, or a tightening of the supply of capital; and

 

   

deregulation of the electric power industry and the broader energy industry.

 

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Furthermore, many solar PV cell and module manufacturers are growing and the market could reach a point where supply exceeds demand. As a result, we may be unable to sell our products at attractive prices, or for a profit.

The failure to achieve target yields, product qualities or target costs of our CIGS solar PV products could materially and adversely affect our business and financial condition.

We may not be able to achieve our desired manufacturing yields, product qualities and cost targets for our CIGS solar PV products, which could prevent us from becoming profitable. If we cannot achieve our targeted production yields and unit costs or if we experience difficulties in our manufacturing process, such as capacity constraints, quality control problems or other disruptions, we may not be able to manufacture our products at acceptable costs, which would eliminate our ability effectively to enter the market. If we cannot reduce our costs through economies of scale, improvements in manufacturing processes and engineering design, or technology maturation, our business and financial condition could be materially and adversely harmed. In addition, we will need to ensure our solar PV module products will receive certain industry certifications. Failure to receive these certifications will harm our financial condition and limit our ability to market and sell our product.

We will not receive any significant revenue from Blitzstrom GmbH.

We have a contract with one customer, Blitzstrom GmbH, or Blitzstrom that requires Blitzstrom to purchase a minimum of 50% of our production through 2011. We do not expect to produce products in commercial quantities during 2011, and therefore will not receive any revenue from Blitzstrom under this contract unless the termination date is extended past 2011.

The failure to manage our anticipated growth effectively could materially and adversely affect our business and financial condition.

The commercialization of our technology would place a significant strain on our managerial, financial and personnel resources. Because of our recent financial situation, we have had to significantly reduce our workforce. To reach our goals, we must successfully recruit, train, and manage new employees; develop our manufacturing capabilities; integrate new management and employees into our overall operations; and establish improved financial and accounting systems, controls and reporting systems. We will be competing with other solar, semiconductor and display manufacturers for individuals with this expertise. If we fail to manage the expansion of our business effectively, it could materially and adversely affect our business and financial condition.

Our management team has limited experience working together and its failure to work together effectively could materially and adversely affect our business and financial condition.

Our executive officers and key employees have worked together for a limited period of time. If our management team cannot successfully work together or fails to develop a thorough understanding of our business on a timely basis, it could materially and adversely affect our business and financial condition. Further, we intend to transition from a development company to a revenue generating company by manufacturing CIGS-on-glass modules offshore and by commercializing our product. Our future success depends on our management team’s ability to establish offshore sourcing and commercializing our product. If we cannot do so, we will be unable to expand our business, decrease our cost per watt, maintain our competitive position, satisfy our contractual obligations or reach profitability.

If we lose key personnel, or are unable to attract and retain necessary talent, we may be unable to develop or commercialize our products under development.

We are highly dependent on Mr. Robert Weiss, our Chief Technology Officer. Mr. Weiss has over 25 years of experience in thin film technology development and manufacturing. If we were to lose this key executive, we may be unable to find a suitable replacement with comparable knowledge or experience.

 

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In addition, our future success will depend, in part, upon our ability to attract and retain highly skilled employees, including management, technical and sales personnel. Competition for such skilled personnel is intense, and the loss of services of a number of key individuals, or our inability to hire new personnel with the requisite skill sets, could materially harm our business and results of operations. These issues would be magnified if any of our key personnel went to work for competitors. In addition, we may not be able to successfully assimilate these employees or hire qualified personnel to replace them.

If we are unable to adequately protect our intellectual property, our competitors and other third parties could produce products based on our intellectual property, which would substantially impair our ability to compete.

Our success and ability to compete depends in part upon our ability to maintain the proprietary nature of our technologies. We rely on a combination of patent, trade secret, copyright and trademark law and license agreements, as well as employee and third party confidentiality agreements, to protect our intellectual property. These legal means, however, afford only limited protection and may not be adequate to protect our intellectual property rights. We cannot be certain that we were the first creator of inventions covered by pending patent applications or the first to file patent applications on these inventions. In addition, we cannot be certain that any of our pending patent applications will issue. The United States Patent and Trademark Office or other foreign patent and trademark offices may deny or significantly narrow claims made under our patent applications and, even if issued, these patents may be successfully challenged, designed around, or otherwise not provide us with commercial protection. In the future, we may need to assert claims of infringement against third parties to protect our intellectual property. Regardless of the final outcome, any litigation to enforce our intellectual property rights in patents, copyrights or trademarks could be highly unpredictable and result in substantial costs and diversion of resources, which could have a material adverse effect on our business and financial condition. In the event of an adverse judgment, a court could hold that some or all of our asserted intellectual property rights are not infringed or are invalid or unenforceable and could award attorneys’ fees to the other party.

We may become subject to claims of infringement or misappropriation of the intellectual property rights of others, which could prohibit us from selling our product offerings, require us to obtain licenses from third parties to develop non-infringing alternatives and subject us to substantial monetary damages and injunctive relief.

The solar PV industry is characterized by the existence of a large number of patents that could result in frequent litigation based on allegations of patent infringement. We are aware of numerous patents issued and patents pending to third parties that may relate to current and future generations of solar energy. The owners of these patents may assert that the manufacture, use, import, or sale of any product we develop infringes one or more claims of their patents. Moreover, because patent applications can take many years to issue, there may be currently pending applications, unknown to us, which may later result in issued patents that materially and adversely affect our business. Third parties could also assert infringement or misappropriation claims against us with respect to any of our future product offerings. Whether or not such claims are valid, we cannot be certain that we have not infringed the intellectual property rights of such third parties. Any infringement or misappropriation claim could result in significant costs, substantial damages and our inability to manufacture, market or sell any of our product offerings that are found to infringe. Even if we were to prevail in any such action, the litigation could result in substantial cost and diversion of resources that could materially and adverselyaffect our business. If a court determined, or if we independently discovered, that our product offerings violated third-party proprietary rights, there can be no assurance that we would be able to re-engineer our product offerings to avoid those rights or obtain a license under those rights on commercially reasonable terms, if at all. As a result, we could be prohibited from selling products that are found to infringe upon the rights of others. Even if obtaining a license were feasible, it may be costly and time-consuming. A court could also enter orders that temporarily, preliminarily or permanently enjoin us from making, using, selling, offering to sell or importing our CIGS solar PV products or other future products, if any, or could enter orders mandating that we undertake certain remedial activities. Further, a court could order us to pay compensatory damages for such infringement, plus prejudgment interest, and could in addition treble the compensatory damages and award attorneys’ fees. These damages could materially and adversely affect our business and financial condition.

 

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The PV industry is highly competitive and subject to rapid technological change, and our success will depend on our ability to develop and market a lower cost, higher performance product.

The target markets for the products we are developing are highly competitive and subject to rapid technological change. Our success depends, in part, upon our ability to maintain a competitive position in the development of CIGS solar PV products and technologies. Our competition consists of major international energy and chemical companies, such as Q-Cells, specialized electronics firms, such as Sharp Corporation, and other thin film PV manufacturers, such as First Solar, Inc. Many of our competitors are more established, benefit from greater market recognition and have substantially greater financial, development, manufacturing and marketing resources than we do. There are competitors with thin film products, including those based on CIGS technology, that have already entered commercial production. If a commercial equipment manufacturer were to develop a sputtering tool that was competitive with our proprietary sputtering tool, it could offer this tool to our competitors which would harm our competitive position. In addition, there are a variety of competing technologies currently in the market and under development, any one of which could achieve manufacturing costs per watt lower than our manufacturing technology. Failure to get to market with the most cost-competitive product before our competitors could materially and adversely affect our business and financial condition.

Our facilities in California are located near an earthquake fault, and an earthquake or other types of natural disasters or resource shortages could disrupt our operations and adversely affect results.

Our facilities in Milpitas, California are located near active earthquake zones. We currently do not have a formal business continuity or disaster recovery plan. In the event of a natural disaster, such as an earthquake, drought, flood, or localized extended outages of critical utilities or transportation systems, we could experience a significant business interruption. In addition, California from time to time has experienced shortages of water, electric power and natural gas. Any such future shortages or natural disaster, such as a fire or an earthquake, could cause substantial delays in our operations, damage or destroy our manufacturing equipment or inventory and cause us to incur additional expenses. A disaster could significantly harm our business and financial condition. The insurance we maintain against fires, earthquakes and other natural disasters may not be adequate to cover our losses in any particular case.

Environmental obligations and liabilities could have a substantial negative impact on our financial condition, cash flows and profitability.

Our operations involve the use, handling, generation, processing, storage, transportation and disposal of hazardous materials and are subject to extensive environmental laws and regulations at the national, state, local and international level. These environmental laws and regulations include those governing the discharge of pollutants into the air and water, the use, management and disposal of hazardous materials and wastes, the cleanup of contaminated sites and occupational health and safety. Compliance with current or future environmental and safety laws and regulations could restrict our ability to expand our facilities, impair our research, development or production efforts, or require us to incur significant costs and capital expenditures. In addition, violations of, or liabilities under, environmental laws or permits may result in restrictions being imposed on our operating activities or in our being subjected to substantial fines, penalties, civil and criminal sanctions, third party property damage or personal injury claims, investigation or remediation costs or other costs. Violations of environmental laws or regulations could occur in the future as a result of the inability to obtain permits, human error, accident, equipment failure or other causes. While we believe we are currently in substantial compliance with applicable environmental requirements, future developments such as more aggressive enforcement policies, the implementation of new, more stringent laws and regulations, or the discovery of presently unknown environmental conditions may require expenditures that could have a material adverse effect on our business, results of operations and financial condition.

 

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We face risks associated with our anticipated international business.

We expect to establish, and to expand over time, international commercial operations and activities. Such international business operations will be subject to a variety of risks associated with conducting business internationally, including the following:

 

   

changes in or interpretations of foreign regulations that may adversely affect our ability to sell our products, perform services or repatriate profits to the United States;

 

   

the imposition of tariffs;

 

   

economic or political instability in foreign countries;

 

   

imposition of limitations on or increase of withholding and other taxes on remittances and other payments by foreign subsidiaries or joint ventures;

 

   

conducting business in places where business practices and customs are unfamiliar and unknown;

 

   

the imposition of restrictive trade policies;

 

   

the existence of inconsistent laws or regulations;

 

   

the imposition or increase of investment requirements and other restrictions or requirements by foreign governments;

 

   

uncertainties relating to foreign laws and legal proceedings;

 

   

fluctuations in foreign currency and exchange rates; and

 

   

compliance with a variety of U.S. laws, including the Foreign Corrupt Practices Act.

We do not know the impact that these regulatory, geopolitical and other factors may have on our international business in the future.

Anti-takeover defenses that we have in place could prevent or frustrate attempts by stockholders to change the direction or management of the company.

Provisions of our certificate of incorporation and bylaws and applicable provisions of Delaware law may make it more difficult for or prevent a third-party from acquiring control of us without the approval of our Board of Directors. These provisions:

 

   

set limitations on the removal of directors;

 

   

limit who may call a special meeting of stockholders;

 

   

establish advance notice requirements for nominations for election to our board of directors or for proposing matters that can be acted upon at stockholder meetings;

 

   

prohibit stockholder action by written consent, thereby requiring all stockholder actions to be taken at a meeting of our stockholders; and

 

   

provide our Board of Directors the ability to designate the terms of and issue new series of preferred stock without stockholder approval.

These provisions may have the effect of entrenching our management team and may deprive stockholders of the opportunity to sell their shares to potential acquirers at a premium over prevailing prices. This potential inability to obtain a control premium could reduce the price of our common stock.

 

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Our common stock could be subject to extreme volatility.

Our common stock is currently traded on the NASDAQ Capital Market. The trading volume of our common stock each day is relatively low. Because of this limited liquidity, stockholders may be unable to sell their shares. Moreover, this means that sales or purchases of relatively small blocks of our common stock can have a significant impact on the price at which our common stock is traded. The trading price of our common stock has, from time to time, fluctuated widely and may be subject to similar fluctuations in the future. The trading price of our common stock may be affected by a number of factors, including events described in the Risk Factors set forth in this Annual Report, as well as our operating results, financial condition, public announcements by us, general conditions in the solar industry, and other events or factors. In recent years, broad stock market indices, in general, and smaller capitalization companies, in particular, have experienced substantial price fluctuations. In a volatile market, we may experience wide fluctuations in the market price of our common stock. These fluctuations may have a negative effect on the market price of our common stock.

Our stockholders may be diluted, and the prices of our securities may decrease, upon the conversion of outstanding notes, by the exercise of outstanding warrants or by future issuances of securities.

We may issue additional common stock, preferred stock, restricted stock units, or securities convertible into or exchangeable for our common stock. We have outstanding convertible notes with an aggregate principal balance of $4,255,000, convertible at a weighted average price of $0.90 per share. Furthermore, substantially all shares of common stock for which our outstanding stock options or warrants are exercisable are, once they have been purchased, eligible for immediate sale in the public market. The issuance of additional common stock, preferred stock, restricted stock units, or securities convertible into or exchangeable for our common stock, or the conversion of notes or the exercise of stock options or warrants may dilute existing investors and could adversely affect the price of our securities.

Item 1B.    Unresolved Staff Comments

None.

Item 2.    Properties

We lease 32,000 square feet of factory and office space in Milpitas, California under a lease which expires in May 2011. This facility is the location of our corporate headquarters as well as the development of our products and proprietary deposition equipment.

Item 3.    Legal Proceedings

In the ordinary conduct of our business, we are subject to periodic lawsuits, investigations and claims, including routine employment matters. The following is a summary of legal proceedings to which we are a party at this time.

On January 6, 2010, New York State Urban Development, d/b/a/ Empire State Development Corporation (“ESDC”), filed a breach of contract action against us. This action stems from the Grant Disbursement Award we entered into with ESDC when we relocated our headquarters to New York in 2004. ESDC has been awarded a judgment of approximately $515,000 and is currently in the process of enforcing its judgment to recover such damages.

Item 4.    Reserved

None.

 

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PART II

 

Item 5. Market for Registrant’s Common Equity, Related Stockholder Matters, and Issuer Purchases of Equity Securities

Market Information

Our common stock is traded on The NASDAQ Capital Market. The following table sets forth the high and low closing sale prices, per share, for our common stock as reported by the NASDAQ Capital Market for each quarter in the past two years. All amounts shown reflect our one-for-nine reverse stock split which became effective on May 11, 2010:

 

Common Stock “DSTI”   

Fiscal Quarters

   High      Low  

2010

     

March 31, 2010

   $ 4.50       $ 2.61   

June 30, 2010

   $ 3.33       $ 1.02   

September 30, 2010

   $ 2.74       $ 0.80   

December 31, 2010

   $ 3.00       $ 1.49   

2009

     

March 31, 2009

   $ 18.09       $ 8.73   

June 30, 2009

   $ 13.23       $ 5.67   

September 30, 2009

   $ 7.83       $ 5.04   

December 31, 2009

   $ 6.39       $ 2.79   

Holders

As of February 28, 2011, there were approximately 36 shareholders of record of our common stock, although the number of beneficial owners is believed to be substantially higher.

Dividends

We have never declared nor paid any dividends on our capital stock and do not anticipate paying any cash dividends on our capital stock in the foreseeable future. We currently expect to retain our future earnings, if any, for use in the operation and expansion of our business. Any future decision to pay cash dividends will be at the discretion of our board of directors and will be dependent upon our financial condition, results of operations, capital requirements and other factors our board of directors may deem relevant. There are currently no restrictions that limit our ability to pay dividends on our capital stock.

Item 6.    Selected Financial Data

None.

Item 7.    Management’s Discussion and Analysis of Financial Condition and Results of Operations

The following discussion and analysis provides information that we believe is relevant to an assessment and understanding of our results of operation and financial condition. You should read this analysis in conjunction with our audited financial statements and related footnotes. This discussion and analysis contains statements of a forward-looking nature relating to future events or our future financial performance. These statements involve known and unknown risks, uncertainties and other factors that may cause our actual results, levels of activity, performance or achievements to be materially different from any future results, levels of activity, performance or achievements expressed or implied by these forward-looking statements, including those set forth in this Annual Report on Form 10-K.

 

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Overview

We have developed a proprietary thin film deposition technology for solar photovoltaic (“PV”) products. We utilize a proprietary one-step sputter deposition process and have manufactured a commercial scale deposition tool to apply high-efficiency copper indium gallium diselenide (“CIGS”) material over large area glass substrates in a continuous fashion. We believe this proprietary tool, when combined with commercially available thin film manufacturing equipment, will provide a critically differentiated manufacturing process to produce low-cost monolithically integrated, CIGS-on-glass modules that address the grid-tied, ground-based PV market. We are pursuing a strategy to produce our CIGS-on-glass modules utilizing offshore manufacturing.

We believe this proprietary deposition process, when operated at an annual capacity of approximately 100 megawatts, will achieve a total module manufacturing cost of less than $1.00 per watt. This cost would be competitive with the lowest in the solar PV industry. Using this approach, we have achieved greater than 15% cell efficiencies over large areas on CIGS PV devices, and we believe that this approach will enable module efficiencies greater than 13%.

In October 2007, we completed a follow-on public offering in which we sold 17,250,000 shares of our common stock. Our net proceeds from the offering were approximately $68 million. We have used these proceeds to develop our proprietary deposition process, to build our prototype and commercial scale deposition tools. In the near term, we will require substantial funds beyond our current cash on hand in order to pursue a strategic partnership (or partnerships) to commercialize the CIGS modules, to pursue offshore manufacturing, to fund future operations, and to expand our capacity.

Critical Accounting Policies and Estimates

The preparation of our financial statements requires us to make estimates and judgments that affect the reported amounts of assets, liabilities, revenue and expenses, and the related disclosures. A summary of those accounting policies can be found in the notes to our financial statements. Certain of our accounting policies are considered critical as they are both important to the portrayal of our financial condition and results of operations and require judgments on the part of management about matters that are uncertain. We have identified the following accounting policies that are important to the presentation of our financial condition and results of operations.

Property and Equipment. Property and equipment is stated at cost. Depreciation is computed using straight-line and an accelerated method over estimated useful lives of three to ten years. Expenditures for maintenance and repairs, which do not materially extend the useful lives of property and equipment, are charged to operations as incurred. When property or equipment is retired or otherwise disposed of, the property accounts are relieved of costs and accumulated depreciation and any resulting gain or loss is recognized.

Share-Based Compensation. We follow the provisions of FASB ASC 718 Compensation—Stock Compensation, which requires the measurement and recognition of compensation expense for all share-based payment awards to employees and directors based on estimated fair values. Additionally, we follow the SEC’s SAB No. 107, “Share-Based Payment” (“SAB 107”), as amended by SAB No. 110, which provides supplemental application guidance based on the views of the SEC.

Results of Operations

Comparison of Years Ended December 31, 2010 and 2009

Certain reclassifications have been made to the 2009 financial information to conform to the 2010 presentation. Such reclassifications had no impact on net loss.

Research and development expenses. Research and development expenses were $5,519,989 for the year ended December 31, 2010 compared to $14,741,983 for the year ended December 31, 2009, a decrease of $9,221,994 or 63%. The decrease is primarily due to the cost savings measures implemented including a

 

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reduction in our workforce as well as the consolidation of our facilities into one location in California and a reduction in expenditures for materials, supplies and consultants. Also, in July 2009, we sold substantially all our tangible assets at our Halfmoon, NY facility to Veeco Compound Semiconductor, Inc. (“Veeco”) for $1.925 million and Veeco hired the 18 research and development employees located at the facility. This transaction further reduced our research and development expenses for the year ended December 31, 2010 as compared with the prior year.

Selling, general and administrative expenses. Selling, general and administrative expenses were $5,648,406 for the year ended December 31, 2010 compared to $6,058,676 for the year ended December 31, 2009, a decrease of $410,270 or 7%. The decrease in selling, general and administrative expenses was primarily due to cost savings measures implemented, including a reduction in our workforce as well as a reduction in outside consultants and professional fees. However, the decrease in selling, general and administrative expenses during the year ended December 31, 2010 as compared with the year ended December 31, 2009 was offset by an increase in share-based compensation of $1,071,729.

Restructuring. Restructuring expenses were $9,753,642 for the year ended December 31, 2010. There were no restructuring expenses for the year ended December 31, 2009. In June 2010, we were unable to cure all alleged defaults under the lease for our Newark facility and on July 15, 2010, we were notified by our landlord that the lease for the facility was forfeited and terminated, and that the landlord received a judgment for possession of the premises. Therefore, we recorded an impairment charge for the book value of the leasehold improvements for this facility and the write-off of any non-cash deferred rent, in the amount of $3,509,763. The remaining $6,243,879 of restructuring expenses resulted from impairment charges on certain equipment, which was partially offset by certain liability settlements during the year ended December 31, 2010.

Depreciation and amortization expense. Depreciation and amortization expense was $2,154,882 for the year ended December 31, 2010 compared to $3,534,770 for the year ended December 31, 2009, a decrease of $1,379,888 or 39%. During the second quarter of 2010, we consolidated our California facilities and recorded impairment charges on leasehold improvements and certain equipment which resulted in a decrease in depreciation expense. Also, we experienced a decrease in depreciable assets from the sale of the equipment at our Halfmoon, NY facility in July 2009 which further reduced depreciation expense.

Other expense. Other expense was $34,787 for the year ended December 31, 2010 compared to $485,494 for the year ended December 31, 2009, a decrease of $450,707. The decrease primarily represents the loss recorded on the sale of the assets at our Halfmoon NY facility in July, 2009.

Interest expense. Interest expense was $542,167 for the year ended December 31, 2010 compared to $189,628 for the year ended December 31, 2009, an increase of $352,539. The increase in interest expense was due to the interest on convertible notes issued in connection with our bridge financing.

Amortization of note discount and financing costs. Amortization of note discount and financing costs was $6,122,181 for the year ended December 31, 2010 compared to $1,096,330 for the year ended December 31, 2009, an increase of $5,025,851. The convertible notes issued in connection with our bridge financing contain conversion features which result in discounts to the principal amount of the notes payable reflected on our balance sheet, based on the fair value of the conversion features. The discounts on the convertible notes are amortized using the effective interest method over the terms of the notes. The increase in amortization of note discount and financing costs was due to an increase in the convertible notes during the year ended December 31, 2010 as compared with the year ended December 31, 2009, as well as a restructuring of the outstanding convertible notes during the third quarter of 2010 which resulted in an increase in the discount on the notes and a corresponding increase in amortization of the discount during the period.

Gain on derivative liabilities. Gain on derivative liabilities was $6,593,648 for the year ended December 31, 2010 compared to $1,066,853 for the year ended December 31, 2009. The conversion features on the convertible

 

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notes issued in conjunction with our bridge financing during 2009 and 2010 are considered derivative liabilities and are therefore required to be adjusted to fair value each quarter. A decrease in our stock price during the period results in a decrease in the liabilities and a gain on derivative liabilities. Conversely, an increase in our stock price during the period would result in an increase in the liabilities and a loss on derivative liabilities. During the year ended December 31, 2010, our common stock price decreased which caused a decrease in the fair value of the conversion features, resulting in a gain on derivative liabilities. This decrease in stock price coupled with a significant increase in outstanding convertible notes in 2010 resulted in a significant increase in gain on derivative liabilities for the year ended December 31, 2010 as compared with 2009. Additionally, during the third quarter of 2010, we issued new convertible notes and the fair value of the conversion features for the new notes exceeded the principal amount the notes. The excess of the fair value of the conversion features over the principal amount of the notes of $890,935 was charged to loss on derivative liabilities, which partially offset the gain on derivative liabilities during the period.

Loss on extinguishment of debt. Loss on extinguishment of debt was $4,899,267 for the year ended December 31, 2010. There was no loss on extinguishment of debt during the year ended December 31, 2009. In the third quarter of 2010, we restructured all of our existing convertible notes which resulted in the extinguishment of the original notes on our balance sheet and the recording of new notes and corresponding conversion features. The fair value of the conversion features for the restructured notes exceeded the principal amount the notes and the excess of the fair value of the conversion features over the principal amount of the notes was charged to loss on extinguishment of debt.

Liquidity and Capital Resources

At December 31, 2010, our cash and cash equivalents totaled $97,000 compared to $17,000 at December 31, 2009.

We are in the development stage, and as such, have historically reported net losses, including a net loss of $28.1 million and $25.0 million for the years ended December 31, 2010 and 2009, respectively. The net loss for the years ended December 31, 2010 and 2009 include non-cash expenses of $21.6 million and $8.2 million, respectively. We anticipate incurring losses in the future, as we complete the commercialization of our products, invest in research and development, and incur associated administrative and operating costs. Our financial statements for the years ended December 31, 2010 and 2009 have been prepared on a going concern basis, which contemplates the realization of assets and the settlement of liabilities and commitments in the normal course of business. As noted herein, as a result of our current liquidity, there is substantial doubt as to our ability to continue as a going concern.

We have historically financed our operations primarily from proceeds of the sale of equity securities and the issuance of convertible notes. We presently do not have any bank lines of credit that provide us with an additional source of debt financing. In order to fund the costs associated with our continued development and commercialization efforts, we completed a registered public offering during the fourth quarter of 2007 in which we sold 1,916,667 shares of our common stock at $38.25 per share and generated net proceeds of approximately $68 million after deducting underwriting discounts and the fees and expenses of the offering. Upon receipt of the proceeds from the offering, we re-paid in full $9.2 million of existing indebtedness. We have used these proceeds to develop our proprietary deposition process and to build our prototype and commercial scale deposition tools. We are pursuing a strategy to commercialize and manufacture our CIGS modules offshore and are in discussions with potential partners to implement this strategy. Commercialization efforts, including continued development and administrative costs will require significant additional capital.

Beginning in September 2009, we have funded our operations through a series of bridge financing transactions in which we have issued convertible notes with an aggregate principal amount of $5,255,000 and also issued warrants exercisable for shares of our common stock. Currently, $4,255,000 of these convertible notes remains outstanding and matures on April 22, 2011.

 

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In order to address our immediate capital requirements, in February 2011, we entered into a Securities Purchase Agreement with Socius CG II, Ltd. (the “Investor” or “Socius”). Pursuant to the terms of the Purchase Agreement, we have the right over a term of two years, subject to certain conditions, to demand through separate tranche notices that the Investor purchase up to a total of $5.0 million of Series B preferred stock. However, in order to continue operations, including development and commercialization efforts, we will require substantial additional capital beyond our current cash on hand and any funds received from the Socius transaction. We are seeking long-term strategic investments and partnerships to manufacture and commercialize our product. To date, we have been unable to raise substantial additional capital or complete an agreement with a strategic partner. Although we continue to seek strategic investors or partners, in light of our current cash position, we may in the near term be forced to cease or further curtail operations.

An inability to raise additional funding in the very near term may cause us to file a voluntary petition for reorganization under the United States Bankruptcy Code, liquidate assets, and/or pursue other such actions that could adversely affect future operations. A wide variety of factors relating to the Company including those described in the section entitled “Risk Factors” in Part I Item 1A in this Annual Report on Form 10-K, as well as external conditions, could adversely affect our ability to secure additional funding necessary to continue operations and the terms of any funding that we secure.

Commitments. At December 31, 2010, we had no outstanding purchase orders for equipment and improvements. Other commitments include rental payments under operating leases for office space and equipment, and commitments under employment contracts with our executive officers. These commitments are discussed further in the Commitments and Contingencies footnote to our financial statements.

Off-Balance Sheet Arrangements. The only off-balance sheet obligations are for operating leases and certain other commitments entered into in the ordinary course of business.

We lease 32,000 square feet of factory and office space in Milpitas, California under a lease which expires in May 2011. This facility is the location of our corporate headquarters as well as the development of our products and proprietary deposition equipment.

Item 7A.    Quantitative and Qualitative Disclosures About Market Risk

None.

Item 8.    Financial Statements and Supplementary Data

The information required by this Item is incorporated herein by reference to the financial statements beginning on page F-1.

Item 9.    Changes In and Disagreements With Accountants on Accounting and Financial Disclosure

There has been no change of accountants nor any disagreement with accountants on any matter of accounting principles or practices or financial statement disclosure or auditing scope or procedure required to be reported under this Item.

Item 9A.    Controls and Procedures

Evaluation of Disclosure Controls and Procedures

We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in our reports pursuant to the Securities Exchange Act of 1934, as amended (the “Exchange Act”) is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and that such information is accumulated and communicated to our management,

 

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including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognizes that any controls and procedures, no matter how well designed and utilized, can provide only reasonable assurance of achieving the desired control objectives, and management necessarily is required to apply its judgment in evaluating disclosure controls and procedures.

As required by Rule 13a-15(b) or Rule 15d-15(b) under the Exchange Act, we carried out an evaluation, under the supervision and with the participation of our management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness of our disclosure controls and procedures, as defined in Rule 13a-15(e) or Rule 15d-15(e) under the Exchange Act, as of the end of the period covered by this report. Based on the foregoing, our Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of December 31, 2010.

Changes in Internal Control Over Financial Reporting

There were no changes in our internal control over financial reporting during the quarter ended December 31, 2010 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

MANAGEMENT’S REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING

Our management is responsible for establishing and maintaining adequate internal control over financial reporting (as defined in Rule 13a-15(f) under the Exchange Act). Our internal control over financial reporting is designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

To evaluate the effectiveness of internal control over financial reporting, as required by Section 404 of the Sarbanes-Oxley Act, management conducted an assessment, including testing, using the criteria in Internal Control—Integrated Framework, issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Based on their assessment, management concluded that we maintained effective internal control over financial reporting as of December 31, 2010.

This annual report does not include an attestation report of our registered public accounting firm regarding internal control over financial reporting. Management’s report was not subject to attestation by our registered public accounting firm pursuant to temporary rules of the Securities and Exchange Commission that permit us to provide only management’s report in this annual report.

Item 9B.    Other Information

None.

 

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PART III

 

Item 10. Directors, Executive Officers and Corporate Governance

The information required by this Item is incorporated herein by reference to the Company’s Proxy Statement for the 2011 Annual Meeting of Shareholders to be filed with the Securities and Exchange Commission within 120 days of the Company’s year ended December 31, 2010 (the “Proxy Statement”).

 

Item 11. Executive Compensation.

The information required by this Item is incorporated by reference from the Proxy Statement.

 

Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters.

The information required by this Item is incorporated by reference from the Proxy Statement.

 

Item 13. Certain Relationships and Related Transactions, and Director Independence.

The information required by this Item is incorporated by reference from the Proxy Statement.

 

Item 14. Principal Accountant Fees and Services.

The information required by this Item is incorporated by reference from the Proxy Statement.

 

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PART IV

 

Item 15. Exhibits, Financial Statement Schedules

a. The following financial statements are included herein:

 

Report of Independent Registered Public Accounting Firm

Balance Sheets—December 31, 2010 and December 31, 2009

Statements of Operations—For the Years Ended December 31, 2010 and 2009 and For the Period From July 1, 2005 (Inception of the Development Stage) to December 31, 2010

Statements of Changes in Stockholders’ Equity—For the Period From July 1, 2005 (Inception of the Development Stage) to December 31, 2010

Statements of Cash Flows—For the Years Ended December 31, 2010 and 2009 and For the Period From July 1, 2005 (Inception of the Development Stage) to December 31, 2010

Notes to Financial Statements

b. The following exhibits are filed as part of this report:

 

Exhibit
Number

  

Exhibit Title

  3.1(22)    Amended and Restated Certificate of Incorporation.
  3.2(23)    Certificate of Amendment of Amended and Restated Certificate of Incorporation.
  3.3(24)    Amended and Restated Bylaws.
  3.4(25)    Certificate of Designation of Series A.
  3.5(20)    Certificate of Designations of Preferences, Right and Limitations of Series B Preferred Stock dated February 2, 2011.
  4.1(1)    Form of Common Stock Certificate.
10.1(1)**    Form of Employee Notice of Stock Option Grant related to 2003 Equity Incentive Plan.
10.2(1)**    Form of Employee Restricted Stock Issuance Agreement related to 2003 Equity Incentive Plan.
10.3(1)**    2003 Equity Incentive Plan.
10.4(1)    Form of Indemnification Agreement by and between the Company and its directors.
10.5(1)    Form of Indemnification Agreement by and between the Company and its officers.
10.6(1)    Form of Employee Notice of Stock Option Grant related to 2003 Equity Incentive Plan.
10.7(1)    Form of Employee Restricted Stock Issuance Agreement related to 2003 Equity Incentive Plan.
10.8(2)   

Agreement by and between the Company and New York State Energy Research and Development

Authority, dated December 2, 2004.

10.9(3)    Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated May 11, 2007.
10.10(2)    Agreement by and between the Company and New York State Energy Research and Development Authority, dated December 2, 2004.
10.11(4)    Employment Agreement by and between the Company and Robert Weiss dated April 3, 2006.

 

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Exhibit
Number

  

Exhibit Title

10.12(5)    Registration Rights Agreement by and among the Company, Millennium Partners, L.P., Phoenix Partners, LP, Phoenix Partners II, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated January 19, 2007. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 25, 2007.
10.13(6)    Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated October 6, 2006.
10.14(3)    Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated May 11, 2007.
10.15(7)    First Amendment to the Registration Rights Agreement by and among the Company, Millenium Partners L.P., Phoenix Partners, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated May 29, 2007.
10.16(8)    Second Amendment to the Registration Rights Agreement by and among the Company, Millenium Partners L.P., Phoenix Partners, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated August 3, 2007.
10.17(9)    Amended and Restated 2006 Equity Incentive Plan.
10.18(10)**    Amended and Restated Employment Agreement by and between the Company and Robert E. Weiss, dated December 4, 2008.
10.19(11)**    Form of Employee Stock Option Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.20(11)**    Form of Employee Restricted Stock Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.21(11)**    Form of Employee Restricted Stock Unit Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.22(9)**    Amended and Restated 2006 Equity Incentive Plan.
10.23(10)**    Amended and Restated Employment Agreement by and between the Company and Robert E. Weiss, dated December 4, 2008.
10.24(12)    Form of Restricted Stock Unit Agreement for Employees and Consultants.
10.25(12)    Form of Restricted Stock Unit Agreement for Non-Employee Directors.
10.26(13)    Registration Rights Agreement by and between the Company and TD Waterhouse RRSP Account 240832S, in trust for Peter Alan Lacey, dated September 21, 2009. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 24, 2009.
10.27(12)    Form of Restricted Stock Unit Agreement for Non-Employee Directors.
10.28(13)    Registration Rights Agreement by and between the Company and TD Waterhouse RRSP Account 240832S, in trust for Peter Alan Lacey, dated September 21, 2009.
10.29(11)    Form of Employee Stock Option Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.30(11)    Form of Employee Restricted Stock Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.31(11)    Form of Employee Restricted Stock Unit Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.

 

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Exhibit
Number

  

Exhibit Title

10.32(12)    Form of Restricted Stock Unit Agreement for Employees and Consultants.
10.33(14)    Registration Rights Agreement by and between the Company and Tejas Securities Group, Inc. 401k Plan and Trust, FBO John J. Gorman, John J. Gorman TTEE, dated February 11, 2010.
10.34(15)    Registration Rights Agreement by and between the Company and Mike Moretti, dated January 6, 2010.
10.35(16)    Schedule of Material Details.
10.36(16)    Form of Purchase Agreement.
10.37(16)    Form of Secured Convertible Promissory Note.
10.38(16)    Form of Registration Rights Agreement.
10.39(16)    Form of Warrant.
10.40(16)    Form of Intercreditor Agreement.
10.41(16)    Form of Amendment of Notes and Warrants.
10.42(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to TD Waterhouse RRSP Account 230832S, in trust for Peter Alan Lacey as beneficiary.
10.43(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to Tejas Securities Group, Inc. 401K Plan and trust FBO John J. Gorman, John J. Gorman TTEE.
10.44(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to Michael Moretti.
10.45(18)    Amendment to Note between DayStar Technologies, Inc. and Dynamic Worldwide Solar Energy, LLC. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 21, 2011.
10.46(18)    Amendment to Note between DayStar Technologies, Inc. and the Bridge Lenders.
10.47(19)    Purchase Agreement, dated as of January 24, 2011, between DayStar Technologies, Inc. and Michael Moretti.
10.48(19)    Secured Convertible Promissory Note, dated as of January 24, 2011, in favor of Michael Moretti.
10.49(19)    Warrant, dated as of January 24, 2011, issued to Michael Moretti.
10.50(19)    Registration Rights Agreement, dated as of January 24, 2011, between DayStar Technologies, Inc. and Michael Moretti.
10.51(20)    Securities Purchase Agreement dated February 2, 2011.
10.52(20)    Securities Purchase Agreement, dated as of February 2, 2011, by and between DayStar Technologies, Inc. and Socius CG II, Ltd.
10.53(21)    Separation Agreement dated as of February 26, 2011, by and between DayStar Technologies, Inc. and Magnus Ryde.
10.54    Amendment to Securities Purchase Agreement dated as of March 30, 2011, by and between DayStar Technologies, Inc. and Socius CG II, Ltd.
23.1    Consent of Hein & Associates LLP.
31.1    Certification of the Chief Executive Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934.

 

29


Table of Contents

Exhibit
Number

  

Exhibit Title

31.2    Certification of the Chief Accounting Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934.
32.1    Certification of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
32.2    Certification of the Chief Accounting Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 * Management contract or compensatory plan or arrangement
(1) Incorporated by reference to our Registration Statement on Form SB-2 filed with the SEC on November 7, 2003, as amended.
(2) Incorporated by reference to our Annual Report on Form 10-KSB filed with the SEC on March 18, 2005.
(3) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on May 15, 2007.
(4) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on April 7, 2006.
(5) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 25, 2007.
(6) Incorporated by reference to our Registration Statement on Form SB-2 filed with the SEC on February 20, 2007.
(7) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on June 4, 2007.
(8) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on August 3, 2007.
(9) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 26, 2008.
(10) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on December 10, 2008.
(11) Incorporated by reference to our Annual Report on Form 10-K filed with the SEC on March 16, 2009.
(12) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on July 2, 2009.
(13) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 24, 2009.
(14) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 18, 2010.
(15) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 12, 2010.
(16) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on July 28, 2010.
(17) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on October 13, 2010.
(18) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 21, 2011.
(19) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 27, 2011.
(20) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 3, 2011.
(21) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 28, 2011.
(22) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on August 11, 2006.
(23) Incorporated by reference to our Quarterly Report on Form 10-Q filed with the SEC on November 14, 2008.
(24) Incorporated by reference to our Quarterly Report on Form 10-Q filed with the SEC on August 7, 2008.
(25) Incorporated by reference to our Registration Statement on Form 8-A filed with the SEC on May 8, 2008.

 

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Table of Contents

SIGNATURES

In accordance with Section 13 or 15(d) of the Exchange Act, the registrant caused this report to be signed on its behalf by the undersigned, thereunto duly authorized on March 31, 2011.

 

DAYSTAR TECHNOLOGIES, INC.
By:   /S/    PETER A. LACEY        
 

Peter A. Lacey

Interim Chief Executive Officer

(Principal Executive Officer)

By:   /S/    CHRISTOPHER T. LAIL        
 

Christopher T. Lail

Chief Financial Officer

(Principal Financial and Accounting Officer)

POWER OF ATTORNEY

KNOW ALL PERSONS BY THESE PRESENTS, that each person whose signature appears below constitutes and appoints Christopher T. Lail as his true and lawful attorney-in-fact and agent, with the full power of substitution for him, and in his name and in any and all capacities, to sign any and all amendments to this Annual Report on Form 10-K, and to file the same, with exhibits thereto and other documents in connection therewith, with the Securities and Exchange Commission, granting unto said attorney-in-fact and agent full power and authority to do and perform each and every act and thing requisite and necessary to be done therewith, as fully to all intents and purposes as he might or could do in person, hereby ratifying and confirming that said attorney-in-fact and agent or his substitute or substitutes, may lawfully do or cause to be done by virtue hereof.

In accordance with the Exchange Act, this Report has been signed below by the following persons on behalf of the Registrant and in the capacities indicated, on March 31, 2011.

 

Signature

  

Capacities

 

Date

/S/    PETER A. LACEY        

Peter A. Lacey

   Chairman and Interim Chief Executive Officer   March 31, 2011

/S/    JONATHAN FITZGERALD

Jonathan Fitzgerald

   Director   March 31, 2011

/S/    RICHARD C. GREEN, JR.

Richard C. Green, Jr.

   Director   March 31, 2011

/S/    WILLIAM S. STECKEL        

William S. Steckel

   Director   March 31, 2011

/S/    KANG SUN        

Kang Sun

   Director   March 31, 2011

 

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Table of Contents

FINANCIAL STATEMENTS

INDEX TO FINANCIAL STATEMENTS

 

     PAGE  

Report of Independent Registered Public Accounting Firm

     F-2   

Balance Sheets—December 31, 2010 and December 31, 2009

     F-3   

Statements of Operations—For the Years Ended December  31, 2010 and 2009 and For the Period From July 1, 2005 (Inception of the Development Stage) to December 31, 2010

     F-4   

Statements of Changes in Stockholders’ Equity—For the Period From July  1, 2005 (Inception of the Development Stage) to December 31, 2010

     F-5   

Statements of Cash Flows—For the Years Ended December  31, 2010 and 2009 and For the Period From July 1, 2005 (Inception of the Development Stage) to December 31, 2010

     F-6   

Notes to Financial Statements

     F-7   

 

F-1


Table of Contents

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

To the Board of Directors and Stockholders

DayStar Technologies, Inc.

We have audited the accompanying balance sheets of DayStar Technologies, Inc. as of December 31, 2010 and 2009, and the related statements of operations, changes in stockholders’ equity and cash flows for the years ended December 31, 2010 and 2009 and for the period from July 1, 2005 (inception of the development stage) to December 31, 2010. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of DayStar Technologies, Inc. as of December 31, 2010 and 2009, and the results of its operations and its cash flows for the years ended December 31, 2010 and 2009 and for the period from July 1, 2005 (inception of the development stage) to December 31, 2010, in conformity with U.S. generally accepted accounting principles.

The accompanying financial statements have been prepared assuming that the Company will continue as a going concern. As discussed in Note 2 the Company will require substantial funds beyond its current cash on hand to fully continue its development efforts, build-out its initial manufacturing line and commence commercial shipments. This raises substantial doubt about the Company’s ability to continue as a going concern. Management’s plans in regard to these matters are also described in Note 2 to the financial statements. The financial statements do not include any adjustments that might result from the outcome of this uncertainty.

/s/    HEIN & ASSOCIATES LLP

Irvine, California

March 31, 2011

 

F-2


Table of Contents

DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

BALANCE SHEETS

 

     December 31,
2010
    December 31,
2009
 
ASSETS     

Current Assets:

    

Cash and cash equivalents

   $ 97,058      $ 17,320   

Other current assets

     294,743        343,083   
                

Total current assets

     391,801        360,403   
                

Property and Equipment, at cost

     23,876,208        52,915,965   

Less accumulated depreciation and amortization

     (5,658,906     (6,388,914
                

Net property and equipment

     18,217,302        46,527,051   

Other Assets:

    

Other assets

     30,940        246,396   
                

Total Assets

   $ 18,640,043      $ 47,133,850   
                
LIABILITIES AND STOCKHOLDERS’ EQUITY     

Current Liabilities:

    

Accounts payable and accrued expenses

   $ 6,943,711      $ 18,387,530   

Notes and capital leases payable, current portion, net of discount of $664,835 and $795,413, respectively

     4,590,165        1,629,587   

Deferred rent, current portion

     —          139,870   
                

Total current liabilities

     11,533,876        20,156,987   

Long-Term Liabilities:

    

Deferred rent

     —          3,452,790   

Conversion feature

     3,854,272        251,618   

Stock warrants

     —          131,835   
                

Total long-term liabilities

     3,854,272        3,836,243   

Commitments and Contingencies (Note 7)

     —          —     

Stockholders’ Equity:

    

Preferred stock, $.01 par value; 3,000,000 shares authorized; 0 shares issued and outstanding

     —          —     

Common stock, $.01 par value; 120,000,000 shares authorized; 6,484,516 and 3,767,290 shares issued and outstanding at December 31, 2010 and December 31, 2009, respectively

     64,845        37,672   

Additional paid-in capital

     153,272,626        145,106,851   

Accumulated deficit

     (10,145,391     (10,145,391

Deficit accumulated during the development stage

     (139,940,185     (111,858,512
                

Total stockholders’ equity

     3,251,895        23,140,620   
                

Total Liabilities and Stockholders’ Equity

   $ 18,640,043      $ 47,133,850   
                

See accompanying notes to these financial statements.

 

F-3


Table of Contents

DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

STATEMENTS OF OPERATIONS

 

     For the Years Ended
December 31,
    For the Period
from July 1, 2005
(Inception of the
Development Stage) to
December 31,
2010
 
     2010     2009    

Revenue:

      

Product revenue

   $ —        $ —        $ 3,528   

Research and development contract revenue

     —          —          615,000   
                        

Total revenue

     —          —          618,528   

Costs and Expenses:

      

Research and development

     5,519,989        14,741,983        60,519,889   

Selling, general and administrative

     5,648,406        6,058,676        35,125,470   

Restructuring

     9,753,642        —          13,033,693   

Depreciation and amortization

     2,154,882        3,534,770        14,072,108   
                        

Total costs and expenses

     23,076,919        24,335,429        122,751,160   

Other Income (Expense):

      

Other (expense) income

     (34,787     (485,494     2,228,332   

Interest expense

     (542,167     (189,628     (3,072,783

Amortization of note discount and financing costs

     (6,122,181     (1,096,330     (16,142,455

Gain on derivative liabilities

     6,593,648        1,066,853        10,170,088   

Loss on extinguishment of debt

     (4,899,267     —          (10,990,736
                        

Total other (expense) income

     (5,004,754     (704,599     (17,807,554
                        

Net Loss

   $ (28,081,673   $ (25,040,028   $ (139,940,186
                        

Weighted Average Common Shares Outstanding (Basic And Diluted)

     4,398,911        3,723,511     
                  

Net Loss Per Share (Basic and Diluted)

   $ (6.38   $ (6.72  
                  

 

See accompanying notes to these financial statements.

 

F-4


Table of Contents

DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

STATEMENTS OF CHANGES IN STOCKHOLDERS’ EQUITY

FOR THE PERIOD FROM JULY 1, 2005 (INCEPTION OF THE DEVELOPMENT STAGE) TO DECEMBER 31, 2010

 

    Common Stock     Class B
Common Stock
    Additional
Paid-In
Capital
    Deferred
Equity Based
Compensation
    Accumulated
Deficit
    Deficit
Accumulated
During the
Development
Stage
    Total  
    Shares     Amount     Shares     Amount            

BALANCES, July 1, 2005

    564,806      $ 5,648        3,222      $ 32      $ 22,488,624      $ (110,770   $ (10,145,391   $ —        $ 12,238,143   

Exercise of warrants and stock options, 7/05 -12/05 at $54.00 - $74.00 per share

    132,305        1,323        —          —          7,218,879        —          —          —          7,220,202   

Conversion of Class B common stock

    6,444        64        (3,222     (32     (32     —          —          —          —     

Share-based compensation

    4,306        43        —          —          412,257        (292,940     —          —          119,360   

Net loss

    —          —          —          —          —          —          —          (3,904,151     (3,904,151
                                                                       

BALANCES, December 31, 2005

    707,861      $ 7,078        —        $ —        $ 30,119,728      $ (403,710   $ (10,145,391   $ (3,904,151   $ 15,673,554   

Reclassification upon adoption of SFAS 123(R)

    —          —          —          —          (403,710     403,710        —          —          —     

Exercise of warrants and stock options, 1/06, 3/06 &
9/06 at $18.54 - $67.50 per share

    14,757        148        —          —          671,725        —          —          —          671,873   

Share-based compensation

    19,674        197        —          —          1,322,523        —          —          —          1,322,720   

Beneficial conversion feature on convertible note

    —          —          —          —          1,223,842        —          —          —          1,223,842   

Shares issued in payment of principal and interest on convertible note,
8/06 - 12/06

    127,004        1,270        —          —          7,376,889        —          —          —          7,378,159   

Warrants issued for placement of convertible note at $48.42 per share

    —          —          —          —          140,419        —          —          —          140,419   

Net loss

    —          —          —          —          —          —          —          (20,441,201     (20,441,201
                                                                       

BALANCES, December 31, 2006

    869,296      $ 8,693        —        $ —        $ 40,451,416      $ —        $ (10,145,391   $ (24,345,352   $ 5,969,366   

Exercise of warrants and stock options, 1/07, 3/07, 6/07, 9/07 &
11/07 at $18.00 - $31.05 per share

    57,578        576        —          —          3,173,741        —          —          —          3,174,317   

Share-based compensation

    21,826        218        —          —          4,089,826        —          —          —          4,090,044   

Issuance of shares pursuant to offering, 2/07 at $18.00 per share

    277,777        2,778        —          —          4,997,222        —          —          —          5,000,000   

Issuance of shares pursuant to secondary offering, 10/07 at $38.25 per share, net of offering costs

    1,916,668        19,166        —          —          67,875,752        —          —          —          67,894,918   

Shares issued in payment of principal and interest on convertible note,
1/07 at $13.41 per share and 2/07 at $18.00 per share

    430,598        4,306        —          —          7,322,619        —          —          —          7,326,925   

Loss on extinguishment due to excess of fair market value of shares issued over issuance price

    —          —          —          —          5,369,278        —          —          —          5,369,278   

Shares issued for placement of note and offering 3/07 at $18.00 per share

    50,841        508        —          —          2,397,163        —          —          —          2,397,671   

Net loss

    —          —          —          —          —          —          —          (36,142,861     (36,142,861
                                                                       

BALANCES, December 31, 2007

    3,624,584      $ 36,245        —        $ —        $ 135,677,017      $ —        $ (10,145,391   $ (60,488,213   $ 65,079,658   

Exercise of stock options, 6/08 at $28.26 per share

    178        2        —          —          5,022        —          —          —          5,024   

Share-based compensation

    90,667        906        —          —          4,794,222        —          —          —          4,795,128   

Net loss

    —          —          —          —          —          —          —          (26,330,271     (26,330,271
                                                                       

BALANCES , December 31, 2008

    3,715,429      $ 37,153        —        $ —        $ 140,476,261      $ —        $ (10,145,391   $ (86,818,484   $ 43,549,539   

Share-based compensation

    51,861        519        —          —          4,133,012        —          —          —          4,133,531   

Warrants issued in connection with convertible note at $4.50 per share

    —          —          —          —          497,578        —          —          —          497,578   

Net loss

    —          —          —          —          —          —          —          (25,040,028     (25,040,028
                                                                       

BALANCES, December 31, 2009

    3,767,290      $ 37,672        —        $ —        $ 145,106,851      $ —        $ (10,145,391   $ (111,858,512   $ 23,140,620   
                                                                       

Exercise of warrants, 7/10 & 10/10 at $0.90 per share

    66,667        667        —          —          59,762        —          —          —          60,429   

Share-based compensation

    693,540        6,934        —          —          4,662,142        —          —          —          4,669,076   

Warrants issued in connection with convertible note at $2.70 - $4.50 per share

    —          —          —          —          704,481        —          —          —          704,481   

Shares issued in settlement of liabilities at $1.54 - $1.85 per share

    1,927,232        19,272        —          —          2,734,340        —          —          —          2,758,662   

Reverse split adjustment

    29,787        300        —          —          —          —          —          —          300   

Net loss

    —          —          —          —          —          —          —          (28,081,673     (28,081,673
                                                                       

BALANCES, December 31, 2010

    6,484,516      $ 64,845        —        $ —        $ 153,272,626      $ —        $ (10,145,391   $ (139,940,185   $ 3,251,895   
                                                                       

See accompanying notes to these financial statements.

 

F-5


Table of Contents

DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

STATEMENTS OF CASH FLOWS

 

     For the Years Ended
December 31,
    For the Period
from July 1, 2005
(Inception of the
Development Stage) to
December 31,
2010
 
     2010     2009    

Cash Flows from Operating Activities:

      

Net loss

   $ (28,081,673   $ (25,040,028   $ (139,940,186

Adjustments to reconcile net loss to cash used in operating activities:

      

Depreciation and amortization

     2,154,882        3,534,770        14,072,108   

Share-based compensation

     4,669,076        4,133,531        19,267,914   

Non-cash interest

     542,167        165,133        2,312,384   

Amortization of note discount and non-cash financing costs

     6,087,181        1,096,330        15,565,756   

Gain on derivative liabilities

     (6,593,648     (1,066,853     (10,170,088

Non-cash restructuring

     9,753,642        —          11,031,895   

Loss on sale of fixed assets

     49,162        340,622        389,784   

Loss on extinguishment of debt

     4,899,267        —          10,990,736   

Changes in operating assets and liabilities:

      

Other assets

     208,076        69,680        (362,715

Accounts payable and accrued expenses

     3,394,017        (2,047,916     6,984,531   

Deferred rent

     —          465,891        1,595,239   

Deferred revenue

     —          —          217,618   
                        

Net cash used in operating activities

     (2,917,851     (18,348,840     (68,045,024

Cash Flows from Investing Activities:

      

Purchase of investments

     —          —          (71,957,732

Proceeds from sale of investments

     —          —          72,662,973   

Purchase of equipment and improvements

     —          (2,932,258     (42,570,127

Proceeds from sale of assets

     107,160        1,925,000        2,035,280   
                        

Net cash provided by (used in) investing activities

     107,160        (1,007,258     (39,829,606

Cash Flows from Financing Activities:

      

Proceeds from sale of stock

     —          —          78,312,500   

Proceeds from issuance of notes

     2,830,000        2,425,000        29,255,000   

Payments on notes and capital leases

     —          (171,983     (11,495,310

Cost of financing

     —          —          (6,342,379

Proceeds from exercise of warrants and stock options

     60,429        —          8,870,549   
                        

Net cash provided by financing activities

     2,890,429        2,253,017        98,600,360   
                        

Net change in cash and cash equivalents

     79,738        (17,103,081     (9,274,270

Cash and cash equivalents, beginning of period

     17,320        17,120,401        9,371,328   
                        

Cash and cash equivalents, end of period

   $ 97,058      $ 17,320      $ 97,058   
                        

Supplemental Cash Flow Information:

      

Cash paid for interest

   $ —        $ 24,496     
                  

Non-Cash Transactions:

      

Accrued property and equipment

   $ 3,137,870      $ 12,398,721     
                  

Financed leasehold improvements

   $ —        $ 1,865,791     
                  

Beneficial conversion feature on convertible note

   $ 3,854,272      $ 251,618     
                  

Shares issued for settlement of liabilities

   $ 2,758,662      $ —       
                  

See accompanying notes to these financial statements.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

NOTES TO FINANCIAL STATEMENTS

1.    Organization and Nature of Operations

DayStar Technologies, Inc. (the “Company”) is a development stage enterprise that was formed in 1997 for the purpose of developing, manufacturing and marketing innovative products to the solar photovoltaic (“PV”) industry. From its inception, the Company has focused primarily on thin film copper indium gallium di-selenide (“CIGS”) solar products. The Company has developed a proprietary one-step sputter deposition process and manufactured a commercial scale deposition tool to apply high efficiency CIGS material over large area glass substrates in a continuous fashion. The Company intends to integrate this tool with commercially available thin film manufacturing equipment which will provide a critically differentiated manufacturing process to produce low-cost monolithically integrated, CIGS-on-glass modules that address the grid-tied, ground-based PV market. The Company is pursuing a strategy to manufacture its CIGS modules offshore and is in discussions with potential partners to implement this strategy.

Reverse Stock Split—On April 23, 2010, the Company’s shareholders approved a reverse stock split of its issued and outstanding common shares in the range of one-for-five to one-for-nine, with the final ratio to be selected by the Company’s Board of Directors. The total authorized shares of common stock remained unchanged at 120,000,000. The Board of Directors selected a ratio of one-for-nine and the reverse stock split was effective on May 11, 2010. Trading of the Company’s common stock on the NASDAQ Capital Market on a split-adjusted basis began at the open of trading on May 12, 2010. The reverse stock split affected all shares of the Company’s common stock, as well as options to purchase the Company’s common stock and other equity incentive awards, as well as convertible debt instruments and warrants that were outstanding immediately prior to the effective date of the reverse stock split. All references to common shares and per-share data for prior periods have been retroactively restated to reflect the reverse stock split as if it had occurred at the beginning of the earliest period presented.

2.    Liquidity and Future Operations

The Company’s financial statements for the year ended December 31, 2010 have been prepared on a going concern basis, which contemplates the realization of assets and the settlement of liabilities and commitments in the normal course of business. The Company is in the development stage, and as such, has historically reported net losses, including a net loss of $28.1 million for the year ended December 31, 2010. The net loss for the year ended December 31, 2010 includes non-cash expenses of $21.6 million. The Company anticipates it will continue to incur losses in the future as it commercializes its product. As noted herein, as a result of the Company’s current liquidity, there is substantial doubt as to its ability to continue as a going concern.

Commercialization efforts require significant additional capital expenditures as well as associated continued development and administrative costs. In order to continue operations, pursue offshore manufacturing partners and commence commercial shipments of its product, the Company requires immediate and substantial additional capital beyond its current cash on hand.

In order to address its current financial requirements on February 2, 2011, the Company entered into a Securities Purchase Agreement (the “Purchase Agreement”) with Socius CG II, Ltd. (the “Investor” or “Socius”). Pursuant to the terms of the Purchase Agreement, the Company has the right over a term of two years, subject to certain conditions, to demand through separate tranche notices that the Investor purchase up to a total of $5.0 million of Series B preferred stock.

The Company is pursuing a strategy to manufacture its CIGS modules offshore and is in discussions with potential partners to commercialize its product through long-term strategic investments and partnerships. Those

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

potential partnerships, if consummated, could include joint ventures, licensing agreements, contract manufacturing agreements, a merger with or an acquisition of DayStar. Although the Company continues to seek strategic investors or partners, in light of its current cash position, the Company may in the near term be forced to cease operations. The Company has implemented cost savings measures to limit its cash outflows while pursuing strategic investments and partnerships.

An inability to raise additional funding in the very near term may cause the Company to file a voluntary petition for reorganization under the United States Bankruptcy Code, liquidate assets, and/or pursue other such actions that could adversely affect future operations. Given current market conditions and available opportunities, there is substantial doubt as to the Company’s ability to complete a financing in the time frame required to remain in operation. A wide variety of factors relating to the Company and external conditions could adversely affect its ability to secure additional funding and the terms of any funding that it secures.

3.    Significant Accounting Policies

Cash Equivalents—The Company considers all highly liquid debt securities purchased with an original maturity of three months or less to be cash equivalents. The Company’s cash and cash equivalents are maintained with major financial institutions within the United States and at times the balances with these institutions exceed the amount of federal insurance coverage on such deposits.

Property and Equipment—Property and equipment is stated at cost. Depreciation is computed using straight-line and an accelerated method over estimated useful lives of 3 to 10 years. Expenditures for maintenance and repairs, which do not materially extend the useful lives of property and equipment, are charged to operations as incurred. When property or equipment is retired or otherwise disposed of, the property accounts are relieved of costs and accumulated depreciation and any resulting gain or loss is recognized.

Patent Costs—Costs for patents purchased from third parties, including legal fees, are capitalized and amortized over 15 years. The Company recorded patent-related amortization expense of $1,530 during each of the years ended December 31, 2010 and 2009, respectively.

Revenue Recognition—The Company recognizes revenue in accordance with the FASB ASC 605 Revenue Recognition and Securities and Exchange Commission (the “SEC”)’s Staff Accounting Bulletin No. 104, “Revenue Recognition” (“SAB 104”) which require that four basic criteria must be met before revenue can be recognized: (1) persuasive evidence of an arrangement exists; (2) delivery has occurred or services rendered; (3) the seller’s price to the buyer is fixed and determinable; and (4) collectability is reasonably assured. Since inception of the development stage on July 1, 2005, the Company has earned minimal amounts of product revenue.

Since inception of the development stage on July 1, 2005, the principal source of revenue for the Company has been from government funded research and development contracts and grants. Grant revenue is recognized when the Company fulfills obligations as set forth under the grant. Terms of the grant reflected in the accompanying financial statements require the Company to maintain specified employment criteria over a five year period. If the Company fails to meet the specified criteria, it must repay the unearned portion of the grant. As a result, the Company reported a liability of $420,000 at December 31, 2010 and 2009, respectively.

Research and development contract revenue is recognized as the Company meets milestones as set forth under the contract. The Company recognized no revenue for the year ended December 31, 2010 and December 31, 2009, respectively.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

Research and Development Costs—Research and development costs are expensed as incurred. Funds obtained from government agencies that represent a cost reimbursement activity are reflected as reductions of Research and Development expenses.

Income Taxes—The Company follows FASB ASC 740 Income Taxes, which requires an asset and liability approach to financial accounting and reporting for income taxes. Deferred income tax assets and liabilities are computed annually for differences between the financial statement and tax bases of assets and liabilities that will result in taxable or deductible amounts in the future based on enacted tax laws and rates applicable to the period in which the differences are expected to affect taxable income. Valuation allowances are established when necessary to reduce deferred tax assets to the amount expected to be realized. Income tax expense (benefit) is the tax payable or refundable for the period plus or minus the change during the period in deferred tax assets and liabilities.

FASB ASC 740 also addresses the determination of whether tax benefits claimed or expected to be claimed on a tax return should be recorded in the financial statements. Under ASC 740, the Company may recognize the tax benefit from an uncertain tax position only if it is more likely than not that the tax position will be sustained on examination by the taxing authorities, based on the technical merits of the position. The tax benefits recognized in the financial statements from such a position should be measured based on the largest benefit that has a greater than fifty percent likelihood of being realized upon ultimate settlement. ASC 740 also provides guidance on de-recognition, classification, interest and penalties on income taxes, accounting in interim periods and requires increased disclosures. During the years ended December 31, 2010 and 2009, the Company did not recognize any tax liabilities related to uncertain tax positions and does not have a balance for such liabilities as of December 31, 2010.

The Company recognizes accrued interest and penalties, if any, associated with uncertain tax positions as part of the income tax provision. There was no accrued interest or penalties recognized in the Company’s balance sheets as of December 31, 2010 and 2009.

Use of Estimates—The preparation of the Company’s financial statements in conformity with generally accepted accounting principles requires the Company’s management to make estimates and assumptions that affect the amounts reported in these financial statements and accompanying notes. Significant estimates include the useful lives of the Company’s property and equipment, the life and realization of the Company’s capitalized costs associated with its patents and the Company’s valuation allowance associated with its deferred tax asset. Actual results could differ from those estimates.

Share-Based Compensation—The Company follows the provisions of FASB ASC 718 Compensation—Stock Compensation, which requires the measurement and recognition of compensation expense for all share-based payment awards to employees and directors based on estimated fair values. Additionally, the Company follows the SEC’s Staff Accounting Bulletin No. 107 “Share-Based Payment” (“SAB 107”), as amended by Staff Accounting Bulletin No. 110 (“SAB 110”), which provides supplemental application guidance based on the views of the SEC. The Company estimates the expected term, which represents the period of time from the grant date that the Company expects its stock options to remain outstanding, using the simplified method as permitted by SAB 107 and SAB 110. Under this method, the expected term is estimated as the mid-point between the time the options vest and their contractual terms. The Company continues to apply the simplified method because it does not have sufficient historical exercise data to provide a reasonable basis upon which to estimate the expected terms due to the limited period of time its equity shares have been publicly traded and the limited number of its options which have so far vested and become eligible for exercise.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

Share-based compensation expense for the years ended December 31, 2010 and 2009 was as follows:

 

     For the Year
Ended December 31,
 
     2010      2009  

Share-based compensation:

     

Selling, general and administrative

   $ 2,946,483       $ 1,874,754   

Research and development

     1,722,593         2,258,777   
                 

Total share-based compensation

   $ 4,669,076       $ 4,133,531   
                 

Loss Per Share—Loss per share is presented in accordance with the provisions of FASB ASC 260 Earnings Per Share. Basic Earnings Per Share (EPS) is calculated by dividing the income or loss available to common stockholders by the weighted average number of common shares outstanding for the period. Diluted EPS reflects the potential dilution that could occur if securities or other contracts to issue common stock were exercised or converted into common stock. Such common stock equivalents, including 790,867 options, 33,336 restricted stock units and 5,342,468 warrants have been omitted from loss per share because they are anti-dilutive. Basic and diluted loss per share was the same in each of the years ended December 31, 2010 and 2009.

Fair Value of Financial Instruments—The estimated fair values for financial instruments are determined at discrete points in time based on relevant market information. These estimates involve uncertainties and cannot be determined with precision. The carrying amounts of receivables, investments, accounts payable and accrued liabilities approximate fair value because of the short-term maturities of these instruments. The fair value of notes payable and capital lease obligations approximate fair value due to their proximity to the inception date.

Impairment of Long-Lived Assets—In the event that facts and circumstances indicate that the cost of assets may be impaired, an evaluation of recoverability would be performed. If an evaluation is required, the estimated future undiscounted cash flows associated with the asset would be compared to the asset’s carrying amount to determine if a write-down to market value or discounted cash flow value is required.

Restructuring —Restructuring expenses were $9,753,642 for the year ended December 31, 2010. There were no restructuring expenses during the year ended December 31, 2009. In June 2010, the Company was unable to cure all alleged defaults under the lease for its Newark facility and on July 15, 2010, it was notified by its landlord that the lease for the facility was forfeited and terminated, and that the landlord has received a judgment for possession of the premises. Therefore, the Company recorded an impairment charge for the book value of the leasehold improvements for this facility and the write-off of any non-cash deferred rent. The Company also recorded impairment charges on certain equipment during the year ended December 31, 2010.

Reclassifications —Certain reclassifications have been made to the 2009 financial statements to conform to the 2010 presentation. Such reclassifications had no impact on net loss.

Impact of Recently Issued Accounting Pronouncements—

In January 2010, the FASB issued ASU 2010-06, Fair Value Measurements and Disclosures (Topic 820)—Improving Disclosures about Fair Value Measurements. This ASU requires new disclosures and clarifies certain existing disclosure requirements about fair value measurements. ASU 2010-06 requires a reporting entity to disclose significant transfers in and out of Level 1 and Level 2 fair value measurements, to describe the reasons for the transfers and to present separately information about purchases, sales, issuances and settlements for fair value measurements using significant unobservable inputs. ASU 2010-06 is effective for interim and annual reporting periods beginning after December 15, 2009, except for the disclosures about purchases, sales, issuances

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

and settlements in the roll forward of activity in Level 3 fair value measurements, which is effective for interim and annual reporting periods beginning after December 15, 2010; early adoption is permitted. The adoption of ASU 2010-06 on January 1, 2010 (with the exception of the disclosures about purchases, sales, issuances and settlements in the roll forward of activity in Level 3 fair value measurements) did not have a material impact on the Company’s financial statements. The Company does not expect the adoption of the disclosure requirements about purchases, sales, issuances and settlements in the roll forward of activity in Level 3 fair value measurements effective January 1, 2011 to have a material impact on its financial statements.

In January 2010, the FASB issued ASU 2010-01, Equity (Topic 505)—Accounting for Distributions to Shareholders with Components of Stock and Cash. ASU 2010-01 clarifies that the stock portion of a distribution to shareholders that allows them to elect to receive cash or shares with a potential limitation on the amount of cash that all shareholders can elect to receive is considered a share issuance. ASU 2010-01 is effective for interim and annual periods ending on or after December 15, 2009 and should be applied on a retrospective basis. The adoption of ASU 2010-01 did not have a material impact on the Company’s financial statements.

In February 2010, the FASB issued ASU 2010-08, Technical Corrections to Various Topics. This ASU contains certain updates to standards for provisions that were outdated, contained inconsistencies, or needed clarification. The ASU contains various effective dates. The clarifications of the guidance on embedded derivatives and hedging (Subtopic 815-15) are effective for fiscal years beginning after December 15, 2009. The amendments to the guidance on accounting for income taxes in a reorganization (Subtopic 852-740) applies to reorganizations for which the date of the reorganization is on or after the beginning of the first annual reporting period beginning on or after December 15, 2008. All other amendments are effective as of the first reporting period (including interim periods) beginning after the date this ASU was issued. The adoption of ASU 2010-08 did not have a material impact on the Company’s financial statements.

In February 2010, the FASB issued ASU 2010-09, Subsequent Events (Topic 855)—Amendments to Certain Recognition and Disclosure Requirements. This ASU removes the requirement for an SEC filer to disclose a date through which subsequent events have been evaluated in both issued and revised financial statements. All the amendments in ASU 2010-09 were effective upon issuance (February 24, 2010) except for the use of the issued date for conduit debt obligors. That amendment is effective for interim or annual periods ending after June 15, 2010. The adoption of ASU 2010-09 did not have a material impact on the Company’s financial statements.

In March 2010, the FASB issued ASU 2010-11, Derivatives and Hedging (Topic 815)—Scope Exception Related to Embedded Credit Derivatives. This ASU removes a scope exception, and an entity that has a beneficial interest in securitized financial assets that includes a credit derivative feature must evaluate that feature for bifurcation from the host financial asset in accordance with the guidance at ASC 815. ASU 2010-11 is effective at the beginning of a reporting entity’s first fiscal quarter beginning after June 15, 2010. Early adoption is permitted at the beginning of an entity’s first fiscal quarter beginning after March 5, 2010. The Company does not expect that the adoption of ASU 2010-11 will have a material impact on its financial statements.

In August 2010, the FASB issued ASU 2010-21, Accounting for Technical Amendments to Various SEC Rules and Schedules. This update amends various SEC paragraphs in the FASB Accounting Standards Codification pursuant to the SEC Rule, Technical Amendments to Rules Forms, Schedules and Codification of Financial Reporting Policies. The adoption of ASU 2010-21 did not have any impact on the Company’s financial statements.

In August 2010, the FASB issued ASU 2010-22, Accounting for Various Topics. This ASU amends various SEC paragraphs in the FASB Accounting Standards Codification based on external comments received and the issuance of Staff Accounting Bulletin (SAB) No. 112, which amended or rescinded a portion of certain SAB

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

topics. SAB 112 was issued to bring existing SEC guidance into conformity with ASC 805, Business Combinations, and ASC 810, Consolidation. The adoption of ASU 2010-22 did not have any impact on the Company’s financial statements.

In December 2010, the FASB issued ASU 2010-29, Disclosure of Supplementary Pro Forma Information for Business Combinations. This ASU specifies that if a public company presents comparative financial statements, the entity should only disclose revenue and earnings of the combined entity as though the business combination(s) that occurred during the current year had occurred as of the beginning of the comparable prior annual reporting period. ASU 2010-29 is effective prospectively for business combinations for which the acquisition date is on or after the beginning of the first annual reporting period beginning on or after December 15, 2010, with early adoption permitted. The Company does not expect the adoption of ASU 2010-29 to have a material impact on its financial statements.

4.    Share-Based Compensation

Equity Incentive Plan—On June 19, 2006, the Company adopted an Equity Incentive Plan (the “2006 Plan”) to enable employees, outside directors and consultants to acquire an equity interest in the Company. In September 2008 and December 2010, stockholders approved the Amended and Restated 2006 Equity Incentive Plan (the “2006 Amended and Restated Plan”). The 2006 Amended and Restated Plan provides for the grant of incentive and non-qualified stock options, stock appreciation rights, restricted stock awards, restricted stock unit awards, performance stock awards, performance cash awards and other stock awards to employees, directors, and consultants. The 2006 Amended and Restated Plan reserves 2,700,000 of the Company’s authorized shares of common stock for issuance for these purposes. Under the 2006 Amended and Restated Plan, the term of stock options shall not exceed ten years and stock options shall not be granted with an exercise price of less than 100% of the fair market value of the common stock, measured at the time of grant.

Grants of incentive and non-qualified stock options, and restricted stock prior to June 19, 2006 were made from the Company’s original Equity Incentive Plan adopted in 2003 (the “2003 Plan”). The 2003 Plan reserves 116,667 of the Company’s authorized shares of common stock for issuance for these purposes.

Share-based compensation expense associated with options for the years ended December 31, 2010 and 2009 was as follows:

 

     For the Year
Ended December 31,
 
     2010      2009  

Share-based compensation associated with options:

     

Selling, general and administrative

   $ 1,784,909       $ 1,037,645   

Research and development

     284,514         1,218,159   
                 

Total share-based compensation associated with options

   $ 2,069,423       $ 2,255,804   
                 

These expenses increased basic and diluted loss per share by $0.47 and $0.61 for the years ended December 31, 2010 and 2009, respectively.

The Black-Scholes option-pricing model was used to estimate the option fair values. This option-pricing model requires a number of assumptions, of which the most significant are, expected stock price volatility, the expected pre-vesting forfeiture rate and the expected option term (the amount of time from the grant date until the options are exercised or expire). Expected volatility was calculated based upon actual historical stock price movements over the period from the Company’s initial public offering through December 31, 2010, and further

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

reviewed against industry comparables. Expected pre-vesting forfeitures were estimated based on actual historical pre-vesting forfeitures over the period from the Company’s initial public offering through December 31, 2010. The expected option term was calculated using the “simplified” method permitted by SAB 107, as amended by SAB 110.

The weighted average per share fair value of stock options granted during the years ended December 31, 2010 and 2009 was $3.60 and $8.46, respectively. The fair value was estimated as of the grant date using the Black-Scholes option pricing model with the following assumptions:

 

     December 31,  
     2010     2009  

Expected volatility

     104 – 105     95 – 103

Risk-free interest rate

     2.4     2.2 – 3.0

Expected dividends

     $—        $—   

Expected terms (in years)

     5        5 – 6   

The following table summarizes stock options outstanding and activity as of and for the years ended December 31, 2010 and 2009:

 

     Shares     Weighted
Average
Exercise
Price
     Weighted
Average
Remaining
Contractual
Term
(in years)
     Aggregate
Intrinsic
Value
 

Outstanding at January 1, 2009

     447,713      $ 36.72         

Granted

     9,600      $ 8.46         

Forfeited

     (171,086   $ 37.44         

Exercised

     —        $ —           
                

Outstanding at December 31, 2009

     286,227      $ 36.00         5.91       $ —     
                                  

Exercisable at December 31, 2009

     200,040      $ 37.80         4.85       $ —     
                                  

Outstanding at January 1, 2010

     286,227      $ 36.00         

Granted

     622,228      $ 3.60         

Forfeited

     (117,588   $ 36.00         

Exercised

     —        $ —           
                

Outstanding at December 31, 2010

     790,867      $ 10.11         9.22       $ —     
                                  

Exercisable at December 31, 2010

     547,346      $ 12.23         8.46       $ —     
                                  

The Company did not have any stock option exercises in 2010 or 2009 nor did it realize any tax deductions related to the exercise of stock options during the years ended December 31, 2010 and 2009, respectively. The Company would record any such deductions to additional paid in capital when realized.

Total unrecognized share-based compensation expense from unvested stock options as of December 31, 2010 and 2009 was $123,130 and $2,117,011, respectively, which is expected to be recognized over a weighted average period of approximately 1.0 and 1.6 years for December 31, 2010 and 2009.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

In addition to the stock options discussed above, the Company recognized share-based compensation expense related to restricted stock award and restricted stock unit grants, of $2,599,653 and $1,877,727 for the years ended December 31, 2010 and 2009, respectively. The following table summarizes Non-vested Restricted Stock grants and Restricted Stock Unit grants and their related activity as of and for the years ended December 31, 2010 and 2009:

 

     Restricted
Stock
Awards
    Weighted Average
Grant-Date
Fair-Value
     Restricted
Stock Units
    Weighted Average
Grant-Date
Fair-Value
 

Non-vested at January 1, 2009

     83,378      $ 37.08         —        $ —     

Granted

     5,556      $ 9.00         282,500      $ 7.47   

Vested

     (27,731   $ 30.15         (89,278   $ 7.47   

Forfeited

     (30,645   $ 40.14         (29,444   $ 7.47   
                                 

Non-vested at December 31, 2009

     30,508      $ 35.37         163,778      $ 7.47   
                                 

Granted

     233,667      $ 2.18         384,167      $ 3.60   

Vested

     (258,619   $ 2.18         (359,722   $ 3.60   

Forfeited

     —        $ —           (24,445   $ 3.60   
                                 

Non-vested at December 31, 2010

     5,556      $ 31.86         —        $ —     
                                 

Total unrecognized share-based compensation expense from unvested restricted stock awards as of December 31, 2010, is $44,250 which is expected to be recognized over a weighted average period of approximately 3 months. There was no unrecognized share-based compensation expense from unvested restricted stock units as of December 31, 2010. Total unrecognized share-based compensation expense from unvested restricted stock awards as of December 31, 2009, is $112,685 which is expected to be recognized over a weighted average period of approximately 1.3 years. Total unrecognized share-based compensation expense from unvested restricted stock units as of December 31, 2009, is $604,930 which is expected to be recognized over a weighted average period of approximately 2 months.

Subsequent to December 31, 2010 and through the date of this filing, the Company has issued to its employees and directors an aggregate of 335,000 options to purchase common stock and 505,039 restricted stock units. Also, 225,185 options were forfeited subsequent to December 31, 2010. There were no restricted stock units forfeited subsequent to December 31, 2010.

5.    Sales Contracts

The Company maintains a contract with Blitzstrom GmbH, one of the world’s leading thin film solar PV integrators, that commits Blitzstrom to purchase a minimum of 50% of the Company’s production through 2011 of its PV module products utilizing it CIGS technology, subject to these products meeting defined performance criteria. The contract was originally executed on June 9, 2005 and subsequently modified on September 6, 2006 and May 11, 2007. The Company does not expect to achieve any revenue under this contract in 2011.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

6.    Property and Equipment

Property and equipment is summarized as follows:

 

     December 31,
2010
    December 31,
2009
 

Leasehold improvements

   $ —        $ 7,961,145   

Machinery and equipment

     9,920,434        10,640,712   

Office furniture, equipment and software

     1,058,463        1,101,187   

Construction in progress

     12,897,311        33,212,921   
                
     23,876,208        52,915,965   

Less accumulated depreciation and amortization

     (5,658,906     (6,388,914
                

Property and equipment, net

   $ 18,217,302      $ 46,527,051   
                

Depreciation and amortization expense of property and equipment for the years ended December 31, 2010 and 2009 was $2,153,352 and $3,533,240, respectively.

7.    Commitments and Contingencies

Leases Payable

Rent expense for all operating leases for the years ended December 31, 2010 and 2009 was $1,657,697 and $3,006,015, respectively. There were no material non-cancelable operating leases as of December 31, 2010.

Litigation

In the ordinary conduct of business, the Company is subject to periodic lawsuits, investigations and claims, including routine employment matters. The following is a summary of legal proceedings which the Company is a party to at this time.

The Company was party to a lawsuit in which Gordon Prill, the general contractor, and several subcontractors that completed tenant improvements at the Company’s former facility in Newark, California alleged damages of $1.6 million for breach of written contract, foreclosure on certain mechanic’s liens, and statutory penalties under the California Civil Code. On April 27, 2010, all parties in this action had a court-ordered mediation to settle the dispute, and on May 11, 2010, Gordon Prill and the Company entered into a Settlement Agreement (the “Gordon Prill Settlement”). Under the Gordon Prill Settlement, the Company’s landlord for the Newark facility, BMR-Gateway Blvd., LLC (the “Landlord”), agreed to pay Gordon Prill $1.2 million in cash and the Company agreed to issue Gordon Prill $300,000 in common stock. In exchange for the above, Gordon Prill provided to the Company a full release of all mechanics liens against the Newark, California facility. In addition, Gordon Prill also provided the Company a dismissal with prejudice and a full lien release from all parties who have asserted claims in the action. The Gordon Prill Settlement also provided for a waiver of all claims involved in the action, both current and future, and extends the benefit of the waiver to Gordon Prill’s subcontractors who provided labor, services, equipment, and materials during the initial construction phase of the Company’s Newark facility.

The Company also was party to a lawsuit in which the Landlord alleged damages for amounts due under the lease (the “Lease”) for the Company’s Newark facility (the “Premises”) as well as amounts described above in the Gordon Prill and contractor action. In June 2010, the Company was unable to cure all alleged defaults under the Lease and on July 15, 2010, it was notified by the Landlord that the Lease was forfeited and terminated, and that the Landlord had received a judgment for possession of the premises.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

On December 30, 2010, the Landlord and the Company (collectively, the “Parties”) executed a Settlement Agreement and Mutual Release (the “Litigation Release”), whereby the Parties agreed to provide full settlement and discharge of all claims which are or might be asserted in any forum related to the Lease and the Premises, including but not limited to 1) any claims related to the Contractors’ Consolidated Action or any settlement thereof; 2) any claims related to the Landlord’s Action, including any prior settlements; 3) any claims for indemnification related to the settlement of mechanics’ lien claims; and 4) any and all other actual or potential claims that could be brought by one Party against the other for any reason or purpose (collectively, the “Claims”). The Litigation Release contemplates the extinguishment of claims which the Parties do not know or suspect to exist at the time of the execution of the Litigation Release.

In exchange for the Litigation Release, the Company agreed to pay the Landlord $150,000 in cash and issue 779,221 shares of the Company’s common stock and a warrant to purchase an additional 242,449 shares of common stock to the Landlord. As of the date of this filing, the Company has made all payments required under the Litigation Release and has received acknowledgment from the Landlord that the judgment has been satisfied in full.

On January 6, 2010, New York State Urban Development, d/b/a/ Empire State Development Corporation (“ESDC”), filed a breach of contract action against the Company. This action stems from the Grant Disbursement Award the Company entered into with ESDC when it relocated its headquarters to New York in 2004. ESDC has been awarded a judgment of approximately $515,000 and is currently in the process of enforcing its judgment to recover such damages.

8.    Sale of Assets

On July 15, 2009, the Company and Veeco Compound Semiconductor, Inc. (“Veeco”) entered into an Asset Purchase Agreement, whereby the Company sold substantially all of its tangible assets located at its Halfmoon, New York facilities to Veeco for $2.0 million, of which $1.7 million was paid in cash at closing and $300,000 was to be held in escrow until December 31, 2009 for indemnification claims. The Company retained ownership of the intellectual property developed in New York for future use in either glass or flexible substrate PV modules. The transaction also allows the Company to continue its efforts on its proprietary reactive sputter process currently in use to produce CIGS-on-glass photovoltaic modules without diminishing opportunities to re-enter flexible PV module markets when business, technology, and market conditions favor such a product. Upon completion of the transaction, Veeco hired 18 employees of the Company who were located in Halfmoon.

On September 18, 2009, the Company and Veeco amended the Asset Purchase Agreement to reduce the purchase price of the assets to $1,925,000. Simultaneously, the Company and Veeco terminated the Escrow Agreement, and $225,000 of the escrowed funds were released to the Company with the remaining $75,000 of the escrowed funds released to Veeco. The Company recorded a loss on sale of assets related to this transaction of $340,622.

9.    Secured Convertible Promissory Note and Warrants

Beginning in September 2009, the Company has entered into a series of agreements with various lenders (the “Lenders”) to provide bridge financing to the Company in exchange for convertible notes and warrants. These notes (the “Notes”) each contain terms of six months, are secured by all assets of the Company, and accrue interest at rates of between 8 – 10% per annum. The Lenders may, at their option at any time prior to payment in full of the Notes, elect to convert all or any part of the entire outstanding principal amount of the Notes plus the accrued interest on the then outstanding balance into shares of the Company’s common stock at the conversion price specified in each of the Notes (subject to adjustment in the event of any stock splits, stock dividends or

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

other recapitalization of common stock subsequent to the date of such sale or issuance). If between the date of the Notes and such conversion, the Company issues or sells any shares of capital stock, other than certain excluded securities (a “Future Issuance”), at a per share price below the original conversion price specified in the Notes, then the conversion price of the Notes will be reduced to the price of such Future Issuance. In July 2010, the Company and the Lenders agreed to a restructuring of all of the then outstanding notes payable (convertible and non-convertible), in which the Lenders extended the maturity date of the Notes to January 22, 2011 and the exercise price of the outstanding warrants was reduced to $1.25 per share. Subsequent to December 31, 2010, the Company and the lenders again agreed to extend the maturity date of the Notes to April 22, 2011. The shares issuable under the Notes were increased to reflect the new conversion price of $0.90. As of December 31, 2010, the aggregate principal balance of all outstanding convertible notes was $5,255,000 and the Notes were convertible into 5,838,892 shares of common stock.

The Notes’ conversion features were determined to be embedded derivative liabilities and therefore were bifurcated from the Notes and recorded as a discount to the Notes at their fair value at issuance and are required to be adjusted to fair value at the end of each reporting period. The change in fair value of the conversion features, calculated using the Black Scholes model, is recorded as a gain or loss on derivative liabilities. The fair value of the conversion features for notes in the aggregate principal amount of $800,000 issued during the third quarter of 2010 exceeded the principal amount of the notes by $890,935 and this excess was charged to loss on derivative liabilities.

Additionally, the restructuring of all the other outstanding Notes during the third quarter of 2010 resulted in the extinguishment of the original notes and recording of new notes. The Company recorded new conversion features based on the terms of the restructured Notes with the difference between the fair value of the conversion features over the principal amounts of the Notes recorded as loss on extinguishment of debt. The conversion feature fair values at December 31, 2010 and 2009 were $3,854,272 and $251,618, respectively. The change in fair value of the conversion features during the years ended December 31, 2010 and 2009 resulted in a gain on derivative liabilities of $7,385,466 and $1,073,207, respectively.

The proceeds remaining, if any, after allocation to the conversion features are allocated on a relative fair value basis between the Notes and the warrants and the amounts allocated to the warrants, calculated using the Black Scholes model, are recorded as additional note discount. The discount attributable to the issuance date aggregate fair value of the conversion features and warrants, is being amortized using the effective interest method over the terms of the Notes. During the years ended December 31, 2010 and 2009, $6,087,181 and $1,026,989, respectively, of this discount was amortized to expense. The total loss on extinguishment of debt due to the restructuring of the Notes during the third quarter of 2010 was $4,899,267, and included the write-off of the remaining discount on the original notes, as well as the difference between the fair value of the conversion features over the principal amounts of the restructured notes.

The warrants issued in connection with these Notes are exercisable upon issuance (with the exception of the warrants issued to Dynamic Worldwide Solar Energy, LLC) and entitle the Lenders to purchase up to 5,335,190 shares of common stock at exercise prices ranging from $1.25 – $1.70 per share, as adjusted for standard anti-dilution provisions and are exercisable for a period of 2 – 7 years from their respective issuance dates.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

The following table summarizes the pertinent details of the outstanding notes and warrants as of December 31, 2010.

 

Lender

  Principal Amount     Discount     Note Payable
(net of discount)
    Note Conversion
Shares Issuable
    Conversion
Price
    Warrants     Warrant
Exercise
Price
 

Peter Lacey(1)

  $ 3,075,000      $ 365,676      $ 2,709,324        3,416,668      $ 0.90        724,074      $ 1.25   
              2,692,594      $ 1.70   

Michael Moretti

    750,000        89,189        660,811        833,335      $ 0.90        833,335      $ 1.25   

John Gorman

    700,000        83,243        616,757        777,778      $ 0.90        777,778      $ 1.25   

William Steckel(2)

    30,000        3,568        26,432        33,333      $ 0.90        11,112      $ 1.25   

Robert Weiss(3)

    50,000        5,946        44,054        55,556      $ 0.90        55,556      $ 1.25   

Dynamic Worldwide Solar Energy, LLC.

    650,000        117,213        532,787        722,222      $ 0.90        240,741      $ 1.25   
  $ 5,255,000      $ 664,835      $ 4,590,165        5,838,892          5,335,190     

 

(1) Mr. Lacey is Chairman of the Board of Directors for the Company and currently serving as the Company’s Interim Chief Executive Officer.
(2) Mr. Steckel is a Director of the Company and the former Chief Executive Officer and Chief Financial Officer.
(3) Mr. Weiss is the Company’s Chief Technology Officer.

Subsequent to December 31, 2010, Dynamic Worldwide Solar Energy, LLC converted its entire outstanding principal balance of $650,000 as well as the accrued interest thereon into shares of the Company’s common stock, and John Gorman converted $500,000 of his outstanding principal balance as well as the accrued interest thereon into shares of the Company’s common stock.

The following table summarizes the pertinent details of the outstanding notes and warrants as of December 31, 2009.

 

Lender

  Principal Amount     Discount     Note Payable
(net of
discount)
    Shares Issuable     Conversion
Price
    Warrants     Exercise Price  

Peter Lacey

  $ 2,425,000      $ 795,413      $ 1,629,587        370,371      $ 5.40        351,852      $ 4.50   

Mr. Lacey is Chairman of the Board of Directors for the Company.

10.    Derivative Liabilities

As described in Note 9 Secured Convertible Promissory Notes and Warrants, the Company is accounting for the conversion features in its secured convertible notes as embedded derivative liabilities. The Company currently does not use hedging contracts to manage the risk of its overall exposure to interest rate and foreign currency changes. Neither the conversion features nor the stock warrant liability discussed below is considered a hedging instrument.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

The conversion feature liability on the balance sheet at December 31, 2010 and 2009, and the change in the liability for the years ended December 31, 2010 and 2009 is summarized as follows:

 

     Conversion
Feature
Liability
 

Balance, December 31, 2008

   $ —     

New debt issuances

     1,324,825   

Change in fair value

     (1,073,207
        

Balance, December 31, 2009

   $ 251,618   
        

Balance, December 31, 2009

   $ 251,618   

New debt issuances

     11,000,838   

Change in fair value

     (7,398,184
        

Balance, December 31, 2010

   $ 3,854,272   
        

The Company is accounting for free-standing warrants issued in May 2006 and February 2007 in connection with a convertible note, as derivative liabilities in accordance with FASB ASC 815 Derivatives and Hedging, due to the potential for cash settlement. In the event of a change in control of the Company, the warrant holders would have the option of either exercising their warrants or requesting a cash settlement at the fair value of the warrants. Therefore, in accordance with ASC 820, Fair Value Measurements and Disclosures, the warrant liabilities are adjusted to their fair value at the end of each reporting period. The Black-Scholes model is used to estimate the fair value of the warrants and the change in fair value each period is reported as gain or loss on derivative liabilities. Generally, this accounting treatment will result in a reported loss during any accounting period in which there is a reported increase in the value of the Company’s common stock on the NASDAQ Capital Market. Conversely, this accounting treatment generally will result in a reported gain during any accounting period in which there is reported decrease in the value of the Company’s common stock on the NASDAQ Capital Market. At December 31, 2009, there were 66,667 warrants outstanding that were considered derivative liabilities. During the year ended December 31, 2010, the remaining 66,667 warrants were exercised for common stock.

The stock warrant liability on the balance sheet at December 31, 2010 and 2009 represents the amount of potential cash settlement due to the warrant holders in the event of a change in control, and the change in the liability for the years ended December 31, 2010 and 2009 is summarized as follows:

 

     Stock Warrant
Liability
 

Balance, December 31, 2008

   $ 125,481   

Change in fair value

     6,354   
        

Balance, December 31, 2009

   $ 131,835   
        

Balance, December 31, 2009

   $ 131,835   

Exercises

     (32,717

Change in fair value

     (99,118
        

Balance, December 31, 2010

   $ —     
        

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

In accordance with ASC 820, the following table represents the Company’s fair value hierarchy for its financial liabilities measured at fair value on a recurring basis as of December 31, 2010 and 2009. There were no financial assets subject to the provisions of ASC 820 as of December 31, 2010 and 2009:

 

     Level 1      Level 2      Level 3      Total  

Financial liabilities at December 31, 2010:

           

Derivative stock warrants

   $ —         $ —         $ —         $ —     

Conversion feature

     —           —           3,854,272         3,854,272   
                                   
   $ —         $ —         $ 3,854,272       $ 3,854,272   
                                   

Financial liabilities at December 31, 2009:

           

Derivative stock warrants

   $ —         $ —         $ 131,835       $ 131,835   

Conversion feature

     —           —           251,618         251,618   
                                   
   $ —         $ —         $ 383,453       $ 383,453   
                                   

11.    Stockholders’ Equity

Preferred Stock—The Company has authorized 3,000,000 shares of undesignated preferred stock. As of December 31, 2010 and 2009, no shares have been designated or issued. The preferred stock may be issued in series with such preferences as determined by the board of directors.

Common Stock—The Company has authorized 120,000,000 shares of common stock. As of December 31, 2010 and 2009, respectively, 6,484,516 and 3,767,290 shares have been issued and were outstanding.

Bridge loan warrants—As of December 31, 2010, there were bridge loan warrants outstanding to purchase 5,335,190 shares of the Company’s common stock. Beginning in September 2009, the Company has entered into a series of agreements with the Lenders to provide bridge financing to the Company in exchange for convertible notes and warrants. The warrants issued in connection with these Notes are exercisable upon issuance (with the exception of the warrants issued to Dynamic Worldwide Solar Energy, LLC) at exercise prices between $1.25 - $1.70 per share, as adjusted for standard anti-dilution provisions and are exercisable for a period of 2 – 7 years from their respective issuance dates (See Note 9 Secured Convertible Promissory Note and Warrants).

Class A warrants—As of December 31, 2010 there were no Class A warrants outstanding. As of December 31, 2009, there were 66,667 Class A warrants outstanding. The Class A Warrants were issued pursuant to a private placement offering in May 2006, and each provided the holder the right to purchase one share of common stock. The remaining Class A warrants were exercised during 2010 at $0.90 per share (See Note 10 “Derivative Liabilities”).

Consultant warrants—As of December 31, 2010, 2,899 Consultant warrants were outstanding. In May 2006, the Company issued 2,899 Consultant warrants to the placement agent in connection with the private placement of a note and the Class A Warrants. Each warrant gives the holder the right to purchase one share of the Company’s common stock at a price of $107.01 per share at any time prior to May 25, 2011.

12.    Employee Benefit Plans

The Company offers a savings and retirement plan under section 401(k) of the Internal Revenue Code to eligible employees meeting certain age and service requirements. The plan permits employees to contribute up to 85% of their salary up to the maximum allowable under Internal Revenue Service regulations. Participants are

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

immediately vested in their voluntary contributions and actual earnings thereon. The plan did not require the Company to make matching contributions for the years ended December 31, 2010 and 2009.

13.    Income Taxes

Deferred tax assets related to the Company’s operations are comprised of the following at December 31, 2010 and 2009:

 

     2010     2009  

Deferred tax assets:

    

Current—

    

Salary related accruals

   $ 99,000      $ 75,000   

Non-Current—

    

Equity-based compensation

     2,184,000        975,000   

Tax effect of net operating loss carryforward

     43,094,000        35,600,000   

Tax effect of federal and state tax credit carryforwards

     4,737,000        4,105,000   

Deferred Revenue

     —          —     

Deferred Rent

     —          765,000   

Long-lived assets

     (24,000     240,000   
                

Total deferred tax assets

     50,090,000        41,760,000   

Less valuation allowance

     (50,090,000     (41,760,000
                

Net deferred tax assets

   $ —        $ —     
                

The valuation allowance increased by $8,330,000 and $9,310,000 for the years ended December 31, 2010 and December 31, 2009, respectively.

At December 31, 2010, the Company had a net operating loss carryforward of approximately $174,956,000 for federal and state combined. The net operating loss carryforward, if not utilized to reduce taxable income in future periods, will begin to expire in 2013. At December 31, 2010, the Company had federal and state tax credit carryforwards of approximately $4,737,000. Federal tax credits of approximately $2,615,000, if not utilized, will begin to expire in 2024. Under the Internal Revenue Code, the future utilization of net operating losses may be limited in certain circumstances where there is a significant ownership change. As a result of the initial public offering and certain subsequent equity transactions, a significant ownership change may have occurred.

Total income tax expense for the years ended December 31, 2010 and 2009 differed from the amounts computed by applying the U.S. Federal statutory tax rates to pre-tax income as follows:

 

     2010     2009  

Statutory rate

     (34.00 )%      (34.0 )% 

State income taxes, net of Federal income tax benefit

     (5.0     (5.0

Permanent tax differences

     6.0        4.0   

Tax credits

     (1.0     (3.0

Increase in valuation allowance

     29.0        38.0   

Other

     5.0        —     
                
     —       —  
                

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

14.    Subsequent Events

Funding Commitment

On February 2, 2011 the Company entered into a Securities Purchase Agreement (the “Purchase Agreement”) with Socius CG II, Ltd. (the “Investor” or “Socius”). Pursuant to the terms of the Purchase Agreement, the Company has the right over a term of two years, subject to certain conditions, to demand through separate tranche notices that the Investor purchase up to a total of $5.0 million of Series B preferred stock.

Under the Purchase Agreement, in connection with each tranche, Socius will receive the right to purchase an amount of shares of our common stock equal in value to the amount of the tranche at a per share price equal to the closing bid price of the common stock on the date preceding our delivery of the tranche notice (the “Investment Price”). In addition, in connection with each tranche notice, a portion of a warrant issued to Socius under the Purchase Agreement with an aggregate exercise price equal to 35% of the amount of the tranche will vest and become automatically exercisable at a per share price equal to the Investment Price.

Socius may pay for the shares it elects to purchase under the investment right at its option, in cash or a secured promissory note. Socius may pay for the shares it elects to purchase under the warrant at its option, in cash or a secured promissory note. Any such promissory note will bear interest at 2.0% per year and be secured by securities owned by Socius with a fair market value equal to the principal amount of the promissory note. The entire principal balance and interest on the promissory note is due and payable on the fourth anniversary of the date of the promissory note, and may be applied by the Company toward the redemption of shares of Series B preferred stock held by Socius.

Holders of Series B Preferred Stock will be entitled to receive dividends, which will accrue in shares of Series B Preferred Stock on an annual basis at a rate equal to 10% per annum from the issuance date. Accrued dividends will be payable upon redemption of the Series B Preferred Stock or upon the liquidation, dissolution or winding up of the Company. The Series B Preferred Stock ranks, with respect to dividend right and upon liquidation:

 

   

Senior to the Company’s common stock and any other series or class of preferred stock other than a class or series of preferred stock intended to be listed for trading; and

 

   

Junior to all existing and future indebtedness of the company and any class or series of preferred stock intended to be listed for trading.

The Series B Preferred Stock has a liquidation preference per share equal to the original price per share thereof plus all accrued dividends thereon (the “Liquidation Value”), and is subject to repurchase by the Company following the consummation of certain fundamental transactions by the Company. Upon or after the fourth anniversary of the applicable issuance date, the Company has the right, at its option, to redeem all or a portion of the shares of Series B Preferred Stock at the Liquidation Value. The Company also has the right, at its option, to redeem all or a portion of the shares of Series B Preferred Stock, at a price per share equal to: (i) 136% of the Liquidation Value if redeemed on or after the applicable issuance date but prior to the first anniversary of the applicable issuance date, (ii) 127% of the Liquidation Value if redeemed on or after the first anniversary but prior to the second anniversary of the applicable issuance date, (iii) 118% of the Liquidation Value if redeemed on or after the second anniversary but prior to the third anniversary of the applicable issuance date, and (iv) 109% of the Liquidation Value if redeemed on or after the third anniversary but prior to the fourth anniversary of the applicable issuance date.

 

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DAYSTAR TECHNOLOGIES, INC.

(A DEVELOPMENT STAGE ENTERPRISE)

 

Under the terms of the Purchase Agreement, the Company is obligated to pay Socius a commitment fee for committing to purchase the Series B Preferred Stock in the form of shares of common stock or cash, at the Company’s option. The amount of the commitment fee will be the number of shares determined by dividing $294,120 by the closing bid price of the Company’s common stock on the trading day immediately preceding the date on which the commitment fee is paid. Alternatively, the Company may pay $250,000 in cash prior to the due date. If not earlier paid, the commitment fee is payable in full on the six-month anniversary of the effective date of the Purchase Agreement.

The Company’s ability to submit a tranche notice is subject to certain conditions including, among others, that: (1) a registration statement covering our sale of shares of common stock issuable upon exercise of the additional investment right contained in the Purchase Agreement or upon exercise of the warrants issued to Socius in connection with the tranche is effective and (2) the issuance of such shares (together with all other shares beneficially owned) would not result in Socius and its affiliates beneficially owning more than 9.99% of the Company’s common stock.

Liability Settlements

On January 26, 2011 the Company issued 254,777 shares of common stock to Grenzebach Corporation (“Grenzebach”) and on February 2, 2011 the Company issued 290,323 shares of common stock to Reis GmbH & Co. KG Maschinenfabrik (“Reis”). These shares were issued in settlement of outstanding liabilities on the Company’s balance sheet at December 31, 2010 of $3,199,802 and related to the purchase of certain pieces of equipment.

 

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Item 27. Exhibits

The following exhibits are filed as part of this report:

 

Exhibit
Number

 

Exhibit Title

  3.1(22)   Amended and Restated Certificate of Incorporation.
  3.2(23)   Certificate of Amendment of Amended and Restated Certificate of Incorporation.
  3.3(24)   Amended and Restated Bylaws.
  3.4(25)   Certificate of Designation of Series A.
  3.5(20)   Certificate of Designations of Preferences, Right and Limitations of Series B Preferred Stock dated February 2, 2011.
  4.1(1)   Form of Common Stock Certificate.
10.1(1)**   Form of Employee Notice of Stock Option Grant related to 2003 Equity Incentive Plan.
10.2(1)**   Form of Employee Restricted Stock Issuance Agreement related to 2003 Equity Incentive Plan.
10.3(1)**   2003 Equity Incentive Plan.
10.4(1)   Form of Indemnification Agreement by and between the Company and its directors.
10.5(1)   Form of Indemnification Agreement by and between the Company and its officers.
10.6(1)   Form of Employee Notice of Stock Option Grant related to 2003 Equity Incentive Plan.
10.7(1)   Form of Employee Restricted Stock Issuance Agreement related to 2003 Equity Incentive Plan.
10.8(2)   Agreement by and between the Company and New York State Energy Research and Development Authority, dated December 2, 2004.
10.9(3)   Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated May 11, 2007.
10.10(2)   Agreement by and between the Company and New York State Energy Research and Development Authority, dated December 2, 2004.
10.11(4)   Employment Agreement by and between the Company and Robert Weiss dated April 3, 2006.
10.12(5)   Registration Rights Agreement by and among the Company, Millennium Partners, L.P., Phoenix Partners, LP, Phoenix Partners II, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated January 19, 2007. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 25, 2007.
10.13(6)   Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated October 6, 2006.
10.14(3)   Amended and Restated Agreement of Contract of Purchase and Supply by and between the Company and Blitzstrom GmbH, dated May 11, 2007.
10.15(7)   First Amendment to the Registration Rights Agreement by and among the Company, Millenium Partners L.P., Phoenix Partners, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated May 29, 2007.
10.16(8)   Second Amendment to the Registration Rights Agreement by and among the Company, Millenium Partners L.P., Phoenix Partners, LP, Phaeton International (BVI), Ltd. and PreX Capital Partners, LLC, dated August 3, 2007.

 

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Exhibit
Number

 

Exhibit Title

10.17(9)   Amended and Restated 2006 Equity Incentive Plan.
10.18(10)**   Amended and Restated Employment Agreement by and between the Company and Robert E. Weiss, dated December 4, 2008.
10.19(11)**   Form of Employee Stock Option Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.20(11)**   Form of Employee Restricted Stock Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.21(11)**   Form of Employee Restricted Stock Unit Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.22(9)**   Amended and Restated 2006 Equity Incentive Plan
10.23(10)**   Amended and Restated Employment Agreement by and between the Company and Robert E. Weiss, dated December 4, 2008.
10.24(12)   Form of Restricted Stock Unit Agreement for Employees and Consultants.
10.25(12)   Form of Restricted Stock Unit Agreement for Non-Employee Directors.
10.26(13)   Registration Rights Agreement by and between the Company and TD Waterhouse RRSP Account 240832S, in trust for Peter Alan Lacey, dated September 21, 2009. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 24, 2009.
10.27(12)   Form of Restricted Stock Unit Agreement for Non-Employee Directors.
10.28(13)   Registration Rights Agreement by and between the Company and TD Waterhouse RRSP Account 240832S, in trust for Peter Alan Lacey, dated September 21, 2009.
10.29(11)   Form of Employee Stock Option Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.30(11)   Form of Employee Restricted Stock Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.31(11)   Form of Employee Restricted Stock Unit Issuance Agreement related to Amended and Restated 2006 Equity Incentive Plan.
10.32(12)   Form of Restricted Stock Unit Agreement for Employees and Consultants.
10.33(14)   Registration Rights Agreement by and between the Company and Tejas Securities Group, Inc. 401k Plan and Trust, FBO John J. Gorman, John J. Gorman TTEE, dated February 11, 2010.
10.34(15)   Registration Rights Agreement by and between the Company and Mike Moretti, dated January 6, 2010.
10.35(16)   Schedule of Material Details.
10.36(16)   Form of Purchase Agreement.
10.37(16)   Form of Secured Convertible Promissory Note.
10.38(16)   Form of Registration Rights Agreement.
10.39(16)   Form of Warrant.
10.40(16)   Form of Intercreditor Agreement.

 

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Table of Contents

Exhibit
Number

  

Exhibit Title

10.41(16)    Form of Amendment of Notes and Warrants.
10.42(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to TD Waterhouse RRSP Account 230832S, in trust for Peter Alan Lacey as beneficiary.
10.43(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to Tejas Securities Group, Inc. 401K Plan and trust FBO John J. Gorman, John J. Gorman TTEE.
10.44(17)    Warrant to Purchase Shares of Common Stock dated October 12, 2010 issued to Michael Moretti.
10.45(18)    Amendment to Note between DayStar Technologies, Inc. and Dynamic Worldwide Solar Energy, LLC. Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 21, 2011.
10.46(18)    Amendment to Note between DayStar Technologies, Inc. and the Bridge Lenders.
10.47(19)    Purchase Agreement, dated as of January 24, 2011, between DayStar Technologies, Inc. and Michael Moretti.
10.48(19)    Secured Convertible Promissory Note, dated as of January 24, 2011, in favor of Michael Moretti.
10.49(19)    Warrant, dated as of January 24, 2011, issued to Michael Moretti.
10.50(19)    Registration Rights Agreement, dated as of January 24, 2011, between DayStar Technologies, Inc. and Michael Moretti.
10.51(20)    Securities Purchase Agreement dated February 2, 2011.
10.52(20)    Securities Purchase Agreement, dated as of February 2, 2011, by and between DayStar Technologies, Inc. and Socius CG II, Ltd.
10.53(21)    Separation Agreement dated as of February 26, 2011, by and between DayStar Technologies, Inc. and Magnus Ryde.
10.54    Amendment to Securities Purchase Agreement dated as of March 30, 2011, by and between DayStar Technologies, Inc. and Socius CG II, Ltd.
23.1    Consent of Hein & Associates LLP.
31.1    Certification of the Chief Executive Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934.
31.2    Certification of the Chief Accounting Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934.
32.1    Certification of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
32.2    Certification of the Chief Accounting Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

 * Management contract or compensatory plan or arrangement
(1) Incorporated by reference to our Registration Statement on Form SB-2 filed with the SEC on November 7, 2003, as amended.

 

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Table of Contents
(2) Incorporated by reference to our Annual Report on Form 10-KSB filed with the SEC on March 18, 2005.
(3) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on May 15, 2007.
(4) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on April 7, 2006.
(5) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 25, 2007.
(6) Incorporated by reference to our Registration Statement on Form SB-2 filed with the SEC on February 20, 2007.
(7) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on June 4, 2007.
(8) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on August 3, 2007.
(9) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 26, 2008.
(10) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on December 10, 2008.
(11) Incorporated by reference to our Annual Report on Form 10-K filed with the SEC on March 16, 2009.
(12) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on July 2, 2009.
(13) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on September 24, 2009.
(14) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 18, 2010.
(15) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 12, 2010.
(16) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on July 28, 2010
(17) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on October 13, 2010.
(18) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 21, 2011.
(19) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on January 27, 2011.
(20) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 3, 2011.
(21) Incorporated by reference to our Current Report on Form 8-K filed with the SEC on February 28, 2011.
(22) Incorporated by reference to our Quarterly Report on Form 10-QSB filed with the SEC on August 11, 2006.
(23) Incorporated by reference to our Quarterly Report on Form 10-Q filed with the SEC on November 14, 2008.
(24) Incorporated by reference to our Quarterly Report on Form 10-Q filed with the SEC on August 7, 2008.
(25) Incorporated by reference to our Registration Statement on Form 8-A filed with the SEC on May 8, 2008.

 

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