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EX-23 - EX-23 - SPARTECH CORP | c62171exv23.htm |
EX-10.23 - EX-10.23 - SPARTECH CORP | c62171exv10w23.htm |
EX-31.2 - EX-31.2 - SPARTECH CORP | c62171exv31w2.htm |
EX-31.1 - EX-31.1 - SPARTECH CORP | c62171exv31w1.htm |
EX-32.1 - EX-32.1 - SPARTECH CORP | c62171exv32w1.htm |
EX-24 - EX-24 - SPARTECH CORP | c62171exv24.htm |
EX-21 - EX-21 - SPARTECH CORP | c62171exv21.htm |
EX-32.2 - EX-32.2 - SPARTECH CORP | c62171exv32w2.htm |
EX-10.22 - EX-10.22 - SPARTECH CORP | c62171exv10w22.htm |
EX-10.24 - EX-10.24 - SPARTECH CORP | c62171exv10w24.htm |
Table of Contents
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
Form 10-K
þ | ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended October 30, 2010
OR
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
1-5911
(Commission File Number)
(Commission File Number)
SPARTECH CORPORATION
(Exact name of Registrant as specified in its charter)
Delaware (State or other jurisdiction of incorporation or organization) |
43-0761773 (I.R.S. Employer Identification No.) |
120 S. Central Avenue, Suite 1700
Clayton, Missouri 63105
(Address of principal executive offices) (Zip Code)
Clayton, Missouri 63105
(Address of principal executive offices) (Zip Code)
(314) 721-4242
(Registrants telephone number, including area code)
(Registrants telephone number, including area code)
Securities registered pursuant to Section 12(b) of the Act:
Common Stock, $.75 par value Series Z Preferred Stock, $1.00 par value Title of each class |
New York Stock Exchange Name of each exchange on which registered |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark if the registrant is a well-known seasoned issuer, as defined in Rule
405 of the Securities Act. YES o NO þ
Indicate by check mark if the registrant is not required to file reports pursuant to Section 13 or
Section 15(d) of the Act. YES o NO þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past 90 days. YES þ NO o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Website, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12
months (or for such shorter period that the registrant was required to submit and post such
files). YES þ NO o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K
(§229.405 of this chapter) is not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information statements incorporated by reference in
Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer, or a smaller reporting company. See the definitions of large accelerated
filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act.
Large accelerated filer o | Accelerated filer þ | Non-accelerated filer o (Do not check if a smaller reporting company) | Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). YES o NO þ
State the aggregate market value of the voting and non-voting common equity held by non-affiliates
computed by reference to the price at which the common equity was last sold, or the average bid and
asked price of such common equity, as of the last business day of the registrants most recently
completed second fiscal quarter (May 1, 2010): approximately $440 million.
Indicate the number of shares outstanding of each of the issuers classes of common stock, as of
the latest practicable date: 30,884,503 shares of Common Stock, $0.75 par value per share,
outstanding as of January 10, 2011.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Definitive Proxy Statement for the 2011 Annual Meeting of Shareholders (Part III of
this Annual Report on Form 10-K).
SPARTECH CORPORATION
FORM 10-K FOR THE YEAR ENDED OCTOBER 30, 2010
TABLE OF CONTENTS
FORM 10-K FOR THE YEAR ENDED OCTOBER 30, 2010
TABLE OF CONTENTS
1
Table of Contents
Cautionary Statements Concerning Forward-Looking Statements
Statements in this Form 10-K that are not purely historical, including statements that express the
Companys belief, anticipation or expectation about future events, are forward-looking statements.
Forward-looking statements within the meaning of the Private Securities Litigation Reform Act
of 1995 relate to future events and expectations and include statements containing such words as
anticipates, believes, estimates, expects, would, should, will, will likely
result, forecast, outlook, projects, and similar expressions. Forward-looking statements
are based on managements current expectations and include known and unknown risks, uncertainties
and other factors, many of which management is unable to predict or control, that may cause actual
results, performance or achievements to differ materially from those expressed or implied in the
forward-looking statements. Important factors that could cause actual results to differ from our
forward-looking statements are as follows:
(a) | Adverse changes in economic or industry conditions, including global supply and demand conditions and prices for products of the types we produce | ||
(b) | Our ability to compete effectively on product performance, quality, price, availability, product development, and customer service | ||
(c) | Adverse changes in the markets we serve, including the packaging, transportation, building and construction, recreation and leisure, and other markets, some of which tend to be cyclical | ||
(d) | Volatility of prices and availability of supply of energy and raw materials that are critical to the manufacture of our products, particularly plastic resins derived from oil and natural gas, including future impacts of natural disasters | ||
(e) | Our inability to manage or pass through to customers an adequate level of increases in the costs of materials, freight, utilities, or other conversion costs | ||
(f) | Our inability to achieve and sustain the level of cost savings, productivity improvements, gross margin enhancements, growth or other benefits anticipated from our improvement initiatives | ||
(g) | Our inability to collect all or a portion of our receivables with large customers or a number of customers | ||
(h) | Loss of business with a limited number of customers that represent a significant percentage of our revenues | ||
(i) | Restrictions imposed on us by instruments governing our indebtedness, the possible inability to comply with requirements of those instruments and inability to access capital markets | ||
(j) | Possible asset impairments | ||
(k) | Our inability to predict accurately the costs to be incurred, time taken to complete, operating disruptions therefrom, potential loss of business or savings to be achieved in connection with announced production plant consolidations and line moves | ||
(l) | Adverse findings in significant legal or environmental proceedings or our inability to comply with applicable environmental laws and regulations | ||
(m) | Our inability to develop and launch new products successfully | ||
(n) | Possible weaknesses in internal controls |
We assume no responsibility to update our forward-looking statements.
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PART I
ITEM 1. | BUSINESS |
General
Spartech Corporation (the Company or Spartech) was incorporated in the state of Delaware in
1968, succeeding a business that had commenced operations in 1960. The Company, together with its
subsidiaries, is an intermediary processor of engineered thermoplastics, polymeric compounds and
concentrates. The Company converts base polymers or resins purchased from commodity suppliers into
extruded plastic sheet and rollstock, thermoformed packaging, specialty film laminates, acrylic
products, specialty plastic alloys, color concentrates and blended resin compounds. Its products
are sold to original equipment manufacturers and other customers in a wide range of end markets.
In 2009, the Company sold its wheels and profiles businesses and closed and liquidated three
businesses including a manufacturer of boat components sold to the marine market and one
compounding and one sheet business that previously serviced single customers. These businesses are
classified as discontinued operations in accordance with Financial Accounting Standards Board
(FASB) Accounting Standards Codification (ASC) 205, Discontinued Operations. All amounts
presented within this Form 10-K are presented on a continuing basis, unless otherwise noted. See
the notes to the consolidated financial statements for further details of these divestitures and
closures. The wheels, profiles and marine businesses were previously reported in the Engineered
Products segment, and due to these dispositions, the Company no longer has this reporting segment.
Spartech is organized into three reportable segments based on its operating structure and products
manufactured. The three reportable segments are Custom Sheet and Rollstock, Packaging Technologies
and Color and Specialty Compounds. During the second quarter of 2010, the Company changed its
organizational reporting and management responsibilities of two businesses previously included in
our Color and Specialty Compounds segment to our Custom Sheet and Rollstock segment. Also in the
second quarter, the Company reorganized its internal reporting and management responsibilities for
certain product lines between its Custom Sheet and Rollstock and Packaging Technologies segments to
better align its management of these product lines with end markets. These management and
reporting changes resulted in a reorganization of the Companys three reportable segments beginning
in the second quarter and historical segment results have been reclassified to conform to these
changes. A description of the reportable segments, including their principal products and markets,
is summarized below.
Custom Sheet and Rollstock
The Custom Sheet and Rollstock segment primarily manufactures plastic sheet, custom rollstock,
calendered film, laminates and cell cast acrylic. The principal raw materials used in
manufacturing sheet and rollstock are plastic resins in pellet form. The segment sells sheet and
rollstock products principally through its own sales force, but it also uses a limited number of
independent sales representatives. This segment produces and distributes its products from
facilities in the United States, Canada and Mexico. Finished products are formed by customers that
use plastic components in their products. The Companys custom sheet and rollstock is used in
several end markets including packaging, transportation, building and construction, recreation and
leisure, electronics and appliances, sign and advertising, aerospace and numerous other end
markets.
Packaging Technologies
The Packaging Technologies segment manufactures custom-designed plastic packages and custom
rollstock primarily used in the food and consumer product markets. The principal raw materials
used in manufacturing packaging are plastic resins in pellet form which are extruded into rollstock
or thermoformed into an end product. This segment sells packaging products principally through its
own sales force and produces and distributes the products from facilities in the United States.
The Companys Packaging Technologies products are mainly used in the food, medical and consumer
packaging and sign and advertising end markets.
Color and Specialty Compounds
The Color and Specialty Compounds segment manufactures custom-designed plastic alloys, compounds
and color concentrates for use by a large group of manufacturing customers servicing the
transportation (mostly automotive), building and construction, packaging, agriculture, lawn and
garden, electronics and appliances, and numerous other end markets. The principal raw materials
used in manufacturing specialty plastic compounds and color concentrates are plastic resins in
powder and pellet form. This segment also uses colorants, mineral and glass reinforcements and
other additives to impart specific performance and appearance characteristics to the compounds.
The Color and Specialty Compounds segment sells its products principally through its own sales
force, but it also uses independent sales representatives. This segment produces and distributes
its products from facilities in the United States, Canada, Mexico and France.
Raw Materials
The principal raw materials used in the Companys production processes are plastic resins that are
derivatives of crude oil or natural gas and are available from a number of suppliers. The Company
has multiple sources of supply for its raw materials and is not significantly dependent on any one
or a few suppliers, but on occasion supply of certain raw materials could be limited.
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Production
Spartech uses various types of production processes and methods. The principal production
processes are extrusion, casting, thermoforming, compounding, calendering, printing and lamination.
Management believes that the machinery, equipment and tooling used in these processes are adequate
to meet the Companys needs.
Intellectual Property and Trademarks
Spartech has various intellectual property and trademarks. The intellectual property includes
certain product formulations. The trademarks protect names of certain of the Companys products.
These assets are significant to the extent that they provide a certain amount of goodwill and name
recognition in the industry. While proprietary intellectual property and trademarks are important
to the Company, management believes the loss or expiration of any intellectual property right or
trademark would not materially affect the Company or any of its segments.
Customer Base
The Companys top five (5) and twenty-five (25) customers represented approximately 20% and 40%,
respectively, of 2010 sales dollars. Approximately 82% of the Companys sales dollars are to
companies operating in the United States. Based on the Companys classification of end markets,
packaging is its largest single market, accounting for approximately 31% of 2010 sales dollars.
Sales to the packaging end market as defined by the Company includes (i) rollstock and thermoformed
packages sold from the Packaging Technologies reporting segment for use in food, medical and
consumer packages; (ii) extruded sheet sold from the Custom Sheet and Rollstock reporting segment
for material handling applications; and (iii) films, color concentrates and compounds sold from the
Custom Sheet and Rollstock and Color and Specialty Compounds reporting segments for food and
medical applications. The packaging market historically has experienced higher growth and less
cyclicality than other markets serviced by plastic processors. The Company is not dependent upon
any single customer, however the loss of a significant customer could adversely affect the
Companys operating results, cash flows and financial condition on a short-term basis. The
following table presents the Companys net sales dollars by end market in 2010 and 2009:
2010 | 2009 | |||||||
Packaging |
31 | % | 34 | % | ||||
Transportation |
18 | % | 16 | % | ||||
Building and Construction |
16 | % | 18 | % | ||||
Recreation and Leisure |
9 | % | 8 | % | ||||
Sign and Advertising |
9 | % | 8 | % | ||||
Appliance and Electronics |
7 | % | 7 | % | ||||
Lawn and Garden |
1 | % | 2 | % | ||||
Other |
9 | % | 7 | % | ||||
100 | % | 100 | % | |||||
Distribution
Generally, the Company sells products through its own sales force, but also uses a limited number
of independent sales representatives and wholesale distributors.
Backlog
The Company estimates that the total dollar value of backlog of firm orders as of October 30, 2010
and October 31, 2009, was approximately $119.1 million and $88.6 million, respectively, all of
which the Company expects to ship within one year. The estimated backlog by segment at October 30,
2010 and October 31, 2009, is as follows (in millions):
2010 | 2009 | |||||||
Custom Sheet and Rollstock |
$ | 71.2 | $ | 53.6 | ||||
Packaging Technologies |
16.0 | 18.9 | ||||||
Color and Specialty Compounds |
31.9 | 16.1 | ||||||
$ | 119.1 | $ | 88.6 | |||||
Competition
Spartech operates in markets that are highly competitive and that environment is expected to
continue. The Company experiences competition in each of its segments and in each of the
geographic areas in which it operates. Generally, the Company competes on the basis of quality,
price, product availability and security of supply, product development and customer service.
Important competitive factors include the ability to manufacture consistently to required quality
levels, meet demanding delivery times, provide technical support, exercise skill in raw material
purchasing, achieve production efficiencies to make products cost effective for customers, and
provide new product solutions to customer applications. Although no single company competes
directly with Spartech in all of its
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product lines, various companies compete in one or more
product lines. Some of these companies have substantially greater sales and assets than Spartech.
The Company also competes with many smaller companies.
Seasonality
The Companys sales are seasonal in nature. Fewer orders are placed and less manufacturing
activity occurs during the November through January period, which represents the Companys first
quarter. This seasonal variation is caused by the manufacturing activities of the Companys
customers.
Environmental
The Companys operations are subject to extensive environmental, health and safety laws and
regulations at the federal, state and local governmental levels and foreign laws. The nature of
the Companys business exposes it to risks of liability under these laws and regulations due to the
production, storage, transportation, recycling or disposal and/or sale of materials that can cause
contamination or personal injury if they are released into the environment or workplace.
Compliance with laws regulating the discharge of materials into the environment or otherwise
relating to the protection of the environment has not had a material effect upon the Companys
capital expenditures, earnings or competitive position. It is not anticipated that the Company
will have material capital expenditures for environmental control facilities during the next year.
For additional information regarding risks due to regulations relating to the protection of the
environment as well as the Companys participation in the Lower Passaic River environmental study,
see Part 1 Item 3 Legal Proceedings and the notes to the consolidated financial statements.
Employees
Spartech had approximately 2,400 employees at the end of 2010. Approximately 25% of the Companys
employees are represented under multiple collective bargaining agreements, which terminate at
various times between December 2010 and February 2014. Management believes that the Companys
employee relations are satisfactory.
Geographic Areas
The Company operates in twenty-eight (28) manufacturing facilities in North America and one (1) in
France. Information regarding the Companys operations in various geographic segments is discussed
in the notes to the consolidated financial statements. The Companys Canadian, French and Mexican
operations may be affected periodically by foreign political and economic developments, laws and
regulations, and currency fluctuations.
Available Information
The Company provides information without charge about its business, including news releases and
other supplemental information, on its website. The website address is www.spartech.com. In
addition, the Company makes available through its website, free of charge, the annual report on
Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and any amendments to those
reports as soon as reasonably practicable after they have been filed with or furnished to the
Securities and Exchange Commission (SEC) pursuant to Section 13(a) or 15(d) of the Securities
Exchange Act of 1934, as amended (the Exchange Act). Forms 3, 4 and 5 filed by the Companys
officers and directors with respect to the Companys equity securities under Section 16(a) of the
Exchange Act are also available as soon as reasonably practicable after they have been filed with
or furnished to the SEC. All of these materials can be found under the Investor Relations tab on
the Companys website. The Investor Relations tab also includes the Companys corporate
governance information, including charters of the Board of Director committees. These materials
are also available on paper. Shareholders may request any of these documents by contacting the
Companys principal executive office. Information on the Companys website does not constitute
part of this report.
The Companys principal executive office is located at 120 South Central Avenue, Suite 1700,
Clayton, Missouri 63105-1705. The Companys telephone number is (314) 721-4242.
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ITEM 1A. | RISK FACTORS |
IN EVALUATING THE COMPANY, CAREFUL CONSIDERATION SHOULD BE GIVEN TO THE RISK FACTORS SET FORTH
BELOW, AS WELL AS THE OTHER INFORMATION SET FORTH IN THIS ANNUAL REPORT ON FORM 10-K. ALTHOUGH
THESE RISK FACTORS ARE MANY, THESE FACTORS SHOULD NOT BE REGARDED AS CONSTITUTING THE ONLY RISKS
ASSOCIATED WITH OUR BUSINESSES. EACH OF THESE RISK FACTORS COULD ADVERSELY AFFECT OUR BUSINESS,
OPERATING RESULTS, CASH FLOWS AND/OR FINANCIAL CONDITION. IN ADDITION TO THE FOLLOWING DISCLOSURES,
PLEASE REFER TO THE OTHER INFORMATION CONTAINED IN THIS REPORT INCLUDING THE CONSOLIDATED FINANCIAL
STATEMENTS AND THE RELATED NOTES. UNLESS OTHERWISE NOTED, ALL RISK FACTORS LISTED BELOW SHOULD BE
CONSIDERED ATTRIBUTABLE TO ALL OUR OPERATIONS INCLUDING ALL OPERATIONS CLASSIFIED AS DISCONTINUED.
Recessions, adverse market conditions or downturns in the end markets served by the Company may
negatively impact the Companys sales, profitability, operating results and cash flows.
The Companys sales profitability, operating results and cash flows may be negatively impacted in
the future due to changes in general economic conditions, recessions or adverse conditions.
Continued uncertainty regarding the recovery of the global economy, especially in North America,
including continued low levels of job recovery and business and consumer spending, have resulted in
challenges to the Companys business and the end markets the Company serves. If economic
conditions worsen, the Company could experience potential declines in revenues, profitability and
cash flow due to reduced orders, payment delays, supply chain disruptions or other factors caused
by economic challenges faced by customers, prospective customers and suppliers.
The cost and availability of raw materials and energy costs could adversely impact the Companys
operating results and financial condition.
Material costs represent a significant portion of the Companys cost structure. The Company
purchases various raw material resins derived from crude oil or natural gas to produce its
products. The cost of these resins has been highly volatile in the last few years and on occasion
supply of certain raw materials could be limited. Volatility of resin costs is expected to
continue and may be affected by a number of factors, including the base cost of oil and natural
gas, political instability or hostilities in oil-producing countries, vendor consolidations,
exchange rates between the U.S. dollar and other currencies and changes in supply and demand. The
direction and degree of future resin cost changes and the Companys ability to manage such changes
is uncertain and large rapid increases in resin costs could lead to declining margins, operating
results, cash flows and financial condition.
The Companys credit facility and senior notes contain a number of restrictive covenants; breaches
of these covenants are events of default and could cause the acceleration of debt beyond the
Companys ability to fund such debt.
The Companys credit facility and senior notes contain a number of restrictive covenants as
described in more detail in the notes to the consolidated financial statements. If one or more of
these covenants is breached, the Company could be required to negotiate with its debt holders to
waive the covenant and if denied, the Company may not have the ability to fund the debt, which
would adversely impact cash flows, liquidity and the Companys financial condition.
Access to funding through capital markets is essential to execution of the Companys future
business plans. An inability to maintain such access could have a material adverse effect on the
Companys business and financial results.
The ability to invest in the Companys businesses and refinance maturing debt obligations requires
access to the capital markets and sufficient bank credit lines to support short-term borrowing
needs. The capital markets have been volatile and credit markets have been more restrictive with
the availability of credit. A lack of available credit or volatility in the financial markets
could reduce business activity and the Companys ability to obtain and manage liquidity. The
extent of this impact will depend on several factors, including the Companys operating cash flows,
the duration of restrictive credit conditions and volatile equity markets, the Companys credit
rating and credit capacity, the cost of financing, and other general economic and business
conditions.
The Companys business is highly competitive and increased competition could adversely affect its
sales and financial condition.
The Company competes on the basis of quality, price, product availability and security of supply,
product development and customer service. Some competitors in certain markets are larger than
Spartech and may have greater financial resources that allow them to be better positioned to
withstand changes in such industries. The Companys competitors may introduce new products based
on alternative technologies that may be more competitive, which would result in a decline in sales
volume and earnings. The Companys customers demand high quality and low cost products and
services. Competition could cause the Company to lose market share, exit certain lines of
business, increase expenditures or reduce pricing, each of which could have an adverse effect on
its results of operations, financial condition and cash flows.
The greater financial resources or the lower amount of debt of certain of the Companys competitors
may enable them to commit larger amounts of capital in response to changing market conditions.
Certain competitors may also have the ability to develop
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innovative new products or solutions that could put the Company at a competitive disadvantage. If
we are unable to compete successfully against other manufactures, we could lose customers and
revenue could decline. There can also be no assurance that customers will continue to regard the
Companys products favorably, that the Company will be able to develop new products that appeal to
customers, that we will be able to improve or maintain profit margins on sales to customers or that
the Company will be able to continue to compete successfully in its core markets.
A limited number of customers account for a significant percentage of the Companys revenues and
the loss of several significant customers could adversely impact the Companys sales, operating
results and cash flows.
Although no single customer represented more than 10% percent of the Companys consolidated net
sales in 2010, the Companys top five (5) and twenty-five (25) customers represented approximately
20% and 40%, respectively, of 2010 net sales dollars. The Companys financial results may continue
to depend in part upon a small number of large customers. If a significant customer is lost,
unable to continue its operations, or if changes in the business of a significant customer occur,
the Companys results of operations, cash flows and financial condition could be adversely
impacted.
A major failure to the Companys information systems could harm its business.
Over the past few years, the Company has implemented a company-wide Oracle information system and
business intelligence reporting capabilities. Most of the Company is integrated into these
information systems, which are required to process orders, respond to customer inquiries, manage
inventory, purchase, sell and ship product on a timely basis, and provide daily, weekly and monthly
key performance indicators to decision makers. The Company may experience operating problems with
its information systems as a result of system failures, viruses, computer hackers or other causes.
Any significant disruption or slowdown of the Companys information systems could cause orders to
be lost, delayed or cancelled or data to become unavailable, which could adversely impact the
Companys business.
The Companys foreign operations subject it to economic risk because results of operations are
affected by foreign currency fluctuations, changes in local government regulations and other
political, economic and social conditions.
The Company sells, manufactures and purchases products in foreign markets as well as holds assets
and liabilities in these jurisdictions. Changes in the relative value of foreign currencies to
U.S. dollars to which the Company is exposed, specifically the Canadian dollar, euro and Mexican
peso, occur from time to time and could have an adverse impact on the Companys operating results
and the book values of net assets within these jurisdictions. Exposure to changes in local
political or economic conditions or other potential domestic and foreign governmental practices or
policies affecting U.S. companies doing business abroad or social unrest, including acts of
violence, in the foreign countries in which the Company operates could have an adverse effect on
the results of operations in those countries.
In the event of any significant delays in completing the Companys announced consolidation
activities or difficulties encountered in connection with integration of production from closed
facilities into existing facilities, the Companys business could be negatively impacted.
The Company continues to consolidate facilities and equipment as part of its financial improvement
plan. The Companys inability to predict accurately the costs to be incurred, time taken to
complete, significant operating disruptions as a result of consolidation activities, the potential
loss of business or savings to be achieved in connection with announced restructurings could
negatively impact results of operations, cash flows or financial position. There can be no
assurance that these initiatives will be successfully and fully executed in the amounts or within
the time periods that the Company expects.
The Company is subject to litigation and environmental regulations that could adversely impact the
Company.
The Company is subject to various claims, lawsuits and administrative proceedings arising in the
ordinary course of business with respect to environmental, commercial, product liability,
employment and other matters, several of which claim substantial amounts of damages. The Company
has recorded reserves for potential liabilities where we believe the liability to be probable and
are reasonably estimable. It is possible that the Companys ultimate liability could materially
differ from the Companys estimated liability. The Company is also subject to various laws and
regulations relating to environmental protection and the discharge of materials into the
environment, and could incur substantial costs as a result of the non-compliance with or liability
for cleanup or other costs or damages under environmental laws. In the event of one or more
adverse determinations, the impact on the Companys results of operations, cash flows and financial
condition could be material to any specific period. See Part 1 Item 3 Legal Proceedings and
the notes to the consolidated financial statements for further information on specific material
cases.
ITEM 1B. | UNRESOLVED STAFF COMMENTS |
None.
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ITEM 2. | PROPERTIES |
As of October 30, 2010, the Company operates in twenty-nine (29) manufacturing facilities located
in the United States, Canada, France and Mexico. The Custom Sheet and Rollstock segment operates
eighteen (18) facilities with fifteen (15) located throughout the United States, two (2) in Canada
and one (1) shared facility in Mexico. The Packaging Technologies segment operates five (5)
manufacturing facilities located in the Midwestern region of the United States. The Color and
Specialty Compounds segment operates seven (7) manufacturing facilities with four (4) facilities
located in the Eastern and Midwestern regions of the United States, one (1) facility in Canada, one
(1) facility in France and one (1) shared facility in Mexico. The Companys manufacturing
locations are owned or occupied under operating or capital leases. Additional information
regarding the Companys operations within the various geographic segments is discussed in the notes
to the consolidated financial statements. In addition, the Company leases office facilities for
its corporate headquarters and Technology Center in St. Louis, Missouri and administrative offices
in Washington, Pennsylvania.
In 2008, the Company announced a financial improvement plan that included reducing costs, building
a low cost-to-serve model and disposing of non-core assets. This resulted in the consolidation,
shutdown or sale of underperforming and non-core facilities. Over the last three years, the total
number of the Companys facilities has been reduced by twelve (12) to twenty-nine (29). During the
first half of fiscal 2011, the Company expects to reopen and restore production capability at its
previously closed Lockport, New York, facility.
Within the Companys core sheet, packaging and compounding operations, production lines have been
moved from consolidated facilities into existing facilities with an objective of reducing the fixed
portion of its cost structure without reducing production capacity. Use of the Companys
manufacturing facilities may vary with seasonal, economic and other business conditions.
Management believes that the present facilities are sufficient and adequate for the manufacture and
distribution of Spartechs products.
ITEM 3. | LEGAL PROCEEDINGS |
The Company is part of an environmental investigation initiated by the New Jersey Department of
Environmental Protection (NJDEP) and the United States Environmental Protection Agency (USEPA)
as well as associated litigation initiated by the NJDEP, and if the Companys liability is
materially different from the amount accrued, it could impact the Companys results of operations,
financial position and cash flows.
In September 2003, NJDEP issued a directive to approximately 30 companies, including
Franklin-Burlington Plastics, Inc., a subsidiary of the Company (Franklin-Burlington), to
undertake an assessment of natural resource damage and perform interim restoration of the Lower
Passaic River, a 17-mile stretch of the Passaic River in northern New Jersey. The directive,
insofar as it relates to the Company and its subsidiary, pertains to the Companys plastic resin
manufacturing facility in Kearny, New Jersey, located adjacent to the Lower Passaic River. The
Company acquired the facility in 1986, when it purchased the stock of the facilitys former owner,
Franklin Plastics Corp. The Company acquired all of Franklin Plastics Corp.s environmental
liabilities as part of the acquisition.
Also in 2003, the USEPA requested that companies located in the area of the Lower Passaic River,
including Franklin-Burlington, cooperate in an investigation of contamination of the Lower Passaic
River. In response, the Company and approximately 70 other companies (collectively, the
Cooperating Parties) agreed, pursuant to an Administrative Order of Consent with the USEPA, to
assume responsibility for completing a Remedial Investigation/Feasibility Study (RIFS) of the
Lower Passaic River. The RIFS is currently estimated to cost approximately $85 million to complete
(in addition to USEPA oversight costs) and is currently expected to be completed by late 2012 or
early 2013. However, the RIFS costs are exclusive of any costs that may ultimately be required to
remediate the Lower Passaic River area being studied or costs associated with natural resource
damages that may be assessed. By agreeing to bear a portion of the cost of the RIFS, the Company
did not admit to or agree to bear any such remediation or natural resource damage costs. In 2007,
the USEPA issued a draft study that evaluated nine (9) alternatives for early remedial action of a
portion of the Lower Passaic River. The estimated cost of the alternatives ranged from $900
million to $2.3 billion. The Cooperating Parties provided comments to the USEPA regarding this
draft study and to date the USEPA has not taken further action. Given that the USEPA has not
finalized its study and that the RIFS is still ongoing, the Company does not believe that remedial
costs can be reliably estimated at this time.
In 2009, the Companys subsidiary and over 300 other companies were named as third-party defendants
in a suit brought by the NJDEP in Superior Court of New Jersey, Essex, County against Occidental
Chemical Corporation and certain related entities (collectively, the Occidental Parties) with
respect to alleged contamination of the Newark Bay Complex, including the Lower Passaic River. The
third-party complaint seeks contribution from the third-party defendants with respect to any award
to NJDEP of damages against the Occidental Parties in the matter.
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As of October 30, 2010, the Company had approximately $0.8 million accrued related to these Lower
Passaic River matters representing funding of the RIFS costs and related legal expenses of the RIFS
and this litigation. Given the uncertainties pertaining to this matter, including that the RIFS is
ongoing, the ultimate remediation has not yet been determined and the extent to which the Company
may be responsible for such remediation or natural resource damages is not yet known, it is not
possible at this time to estimate the Companys ultimate liability related to this matter. Based
on currently known facts and circumstances, the Company does not believe that this matter is
reasonably likely to have a material impact on the Companys results of operations, consolidated
financial position, or cash flows because the Companys Kearny, New Jersey, facility could not have
contributed contamination along most of the rivers length and did not store or use the
contaminants that are of the greatest concern in the river sediments, and because there are
numerous other parties who will likely share in the cost of remediation and damages. However, it
is possible that the ultimate liability resulting from this matter could materially differ from the
October 30, 2010 accrual balance and in the event of one or more adverse determinations related to
this matter, the impact on the Companys results of operations, consolidated financial position or
cash flows could be material to any specific period.
In March 2010, DPH Holdings Corp., a successor to Delphi Corporation and certain of its affiliates
(Delphi), served Spartech Polycom, a subsidiary of the Company, with a complaint seeking to avoid
and recover approximately $8.6 million in alleged preference payments Delphi made to Spartech
Polycom shortly before Delphis bankruptcy filing in 2005. Delphi is pursuing similar preference
complaints against approximately 175 additional unrelated third parties. The complaint, dated
September 26, 2007, was originally filed under seal in the United States Bankruptcy Court for the
Southern District of New York (In re: DPH Holdings Corp., et al., Delphi Corporation, et al. v.
Spartech Polycom Bankruptcy Case No. 05-44481/Adversary Proceeding No. 07-02639) and pursuant to
certain court orders the service process did not commence until March 2010. The Company filed a
motion to dismiss the complaint in May 2010. Following oral arguments on the motion to dismiss, the
Bankruptcy Court ordered Delphi to file a motion for leave to amend its complaint, which motion has
not yet been filed. Although the ultimate liabilities resulting from this proceeding could be
significant to the Companys results of operations in the period recognized, management does not
anticipate they will have a material adverse effect on the Companys consolidated financial
position or cash flows.
In addition to the matters described above and the notes to the consolidated financial statements,
the Company is subject to various other claims, lawsuits and administrative proceedings arising in
the ordinary course of business with respect to environmental, commercial, product liability,
employment and other matters, several of which claim substantial amounts of damages. While it is
not possible to estimate with certainty the ultimate legal and financial liability with respect to
these claims, lawsuits and administrative proceedings, the Companys management believes that the
outcome of these matters will not have a material adverse effect on the Companys financial
position, results of operations or cash flows.
ITEM 4. | [Removed and Reserved.] |
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PART II
ITEM 5. | MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES |
Spartechs common stock is listed for trading on the New York Stock Exchange (NYSE) under the
symbol SEH. There were approximately 1,200 shareholders of record at January 1, 2011. The
following table sets forth the quarterly high and low prices of the common stock and cash dividends
per common share for the fiscal years 2010 and 2009:
Common Stock Price | 1st Quarter | 2nd Quarter | 3rd Quarter | 4th Quarter | Fiscal Year | |||||||||||||||||||
2010 |
High | $ | 12.22 | $ | 14.86 | $ | 15.55 | $ | 10.83 | $ | 15.55 | |||||||||||||
Low | 9.03 | 9.42 | 9.40 | 6.06 | 6.06 | |||||||||||||||||||
2009 |
High | $ | 7.37 | (1) | $ | 4.35 | $ | 12.93 | $ | 14.17 | $ | 14.17 | ||||||||||||
Low | 3.16 | (1) | 1.29 | 3.91 | 9.22 | 1.29 |
(1) | During the period from November 2, 2008 through January 31, 2009, Spartech declared a dividend of $0.05 per share on December 8, 2008, which was payable on February 5, 2009. |
The Companys Board of Directors periodically reviews the dividend policy based upon the Companys
financial results and cash flow projections. On January 12, 2011, the Company entered into
concurrent amendments to its Amended and Restated Credit and 2004 Senior Note agreements. Under
the amendments, the Company is not permitted to pay dividends or complete purchases of its common
stock during fiscal 2011. The Company did not complete any purchases of its common stock during
2010 or 2009.
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ITEM 6. | SELECTED FINANCIAL DATA |
The selected financial and other data below present consolidated financial information from
continuing operations of Spartech Corporation and subsidiaries for the last five years and has been
derived from the Companys audited consolidated financial statements, except as otherwise noted.
The selected financial data should be read in conjunction with Managements Discussion and
Analysis of Financial Condition and Results of Operations and the Companys consolidated financial
statements and accompanying notes.
Fiscal Year Ended (a) | ||||||||||||||||||||
(in thousands, except per share, per pound, and employee data) | 2010 | 2009 | 2008 | 2007 (b) | 2006 | |||||||||||||||
Statement of Operations Data: |
||||||||||||||||||||
Net Sales: |
||||||||||||||||||||
In Dollars |
$ | 1,022,896 | $ | 926,777 | $ | 1,321,169 | $ | 1,363,931 | $ | 1,395,190 | ||||||||||
In Volume (pounds) (c) |
914,990 | 860,437 | 1,166,282 | 1,346,916 | 1,373,368 | |||||||||||||||
Gross Margin (d) |
$ | 108,603 | $ | 116,308 | $ | 116,237 | $ | 150,117 | $ | 165,114 | ||||||||||
Depreciation and Amortization |
36,632 | 41,302 | 43,278 | 39,050 | 36,830 | |||||||||||||||
Operating Earnings (Loss) (e) |
(61,136 | ) | 26,135 | (206,234 | ) | 63,750 | 87,911 | |||||||||||||
Interest Expense |
12,025 | 15,379 | 19,403 | 16,393 | 19,339 | |||||||||||||||
Net (Loss) Earnings from Continuing Operations (e)(f) |
(49,643 | ) | 3,305 | (171,649 | ) | 28,765 | 37,238 | |||||||||||||
Net (Loss) Earnings from Discontinued Operations |
(732 | ) | 5,046 | (20,463 | ) | 5,081 | 1,560 | |||||||||||||
Net (Loss) Earnings (g) |
(50,375 | ) | 8,351 | (192,112 | ) | 33,846 | 38,798 | |||||||||||||
Per Share Information: |
||||||||||||||||||||
(Loss) Earnings per Share-Diluted from Continuing Operations |
$ | (1.60 | ) | $ | 0.11 | $ | (5.61 | ) | $ | 0.89 | $ | 1.15 | ||||||||
(Loss) Earnings per Share-Diluted from Discontinued Operations |
(0.03 | ) | 0.16 | (0.68 | ) | 0.16 | 0.05 | |||||||||||||
(Loss) Earnings per Share-Diluted |
(1.63 | ) | 0.27 | (6.29 | ) | 1.05 | 1.20 | |||||||||||||
Dividends Declared per Share |
| 0.05 | 0.37 | 0.54 | 0.50 | |||||||||||||||
Book Value per Share (c) |
6.25 | 7.71 | 7.42 | 14.37 | 13.78 | |||||||||||||||
Balance Sheet Data: |
||||||||||||||||||||
Working Capital (h) |
$ | 90,489 | $ | 86,513 | $ | 99,224 | $ | 131,835 | $ | 136,544 | ||||||||||
Working Capital as a Percentage of Net Sales (c) |
8.8 | % | 9.3 | % | 7.5 | % | 9.7 | % | 9.8 | % | ||||||||||
Total Debt |
$ | 172,472 | $ | 216,434 | $ | 274,654 | $ | 334,283 | $ | 289,223 | ||||||||||
Total Assets |
577,141 | 662,071 | 762,419 | 1,110,871 | 1,041,794 | |||||||||||||||
Shareholders Equity |
193,006 | 236,879 | 226,790 | 439,280 | 442,693 | |||||||||||||||
Ratios/Other Data: |
||||||||||||||||||||
Cash Flow from Operations |
$ | 39,330 | $ | 65,264 | $ | 96,612 | $ | 104,011 | $ | 127,543 | ||||||||||
Capital Expenditures |
21,432 | 8,098 | 17,276 | 34,743 | 23,966 | |||||||||||||||
Cash Flow (used) provided by Investing Activities |
(17,872 | ) | 24,579 | (17,484 | ) | (96,020 | ) | (21,538 | ) | |||||||||||
Cash Flow used by Financing Activities |
(43,565 | ) | (65,006 | ) | (80,395 | ) | (9,972 | ) | (105,242 | ) | ||||||||||
Operating (Loss) Earnings per Pound Sold (c) |
(0.067 | ) | 0.030 | (0.177 | ) | 0.047 | 0.064 | |||||||||||||
Total Debt to Total Debt and Equity (c) |
47.2 | % | 47.7 | % | 54.8 | % | 43.2 | % | 39.5 | % | ||||||||||
Number of Employees (c) |
2,400 | 2,350 | 3,150 | 3,600 | 3,425 | |||||||||||||||
Common Shares: |
||||||||||||||||||||
Outstanding at Year-End |
30,884 | 30,719 | 30,564 | 30,565 | 32,124 | |||||||||||||||
Weighted Average-Diluted |
30,536 | 30,470 | 30,264 | 32,180 | 32,297 |
Notes to table:
(a) | The Companys fiscal year ends on the Saturday closest to October 31. Because of this convention, every fifth or sixth fiscal year has an additional week, and 2007 was reported as a 53-week year. | |
(b) | In 2007, the Company acquired Creative Forming (Creative) based in Ripon, Wisconsin. | |
(c) | Amounts are unaudited. | |
(d) | Calculated as net sales less cost of sales. Gross margin excludes the effect of amortization expense. | |
(e) | 2010 operating loss and net loss from continuing operations were impacted by charges totaling $78.5 million ($54.7 million net of tax), comprising goodwill impairments of $56.1 million ($45.0 million net of tax), fixed asset and other intangible asset impairments of $13.7 million, ($8.3 million net of tax), restructuring and exit costs of $7.3 million, ($4.5 million net of tax) and expenses relating to a separation agreement with the Companys former President and Chief Executive Officer of $1.4 million ($0.8 million net of tax). 2010 net loss from continuing operations was also impacted by debt extinguishment costs of $0.7 million ($0.5 million net of tax) and tax benefits on restructuring of foreign operations of $4.4 million. 2009 operating earnings and net earnings from continuing operations were impacted by fixed asset impairments of $2.6 million ($2.4 million net of tax) and restructuring and exit costs of $5.2 million ($3.2 million net of tax). 2008 operating loss and net loss from continuing operations were impacted by charges of $229.2 million ($176.5 million net of tax) relating to goodwill impairments of $218.0 million ($168.8 million net of tax), fixed asset and other intangible asset impairments of $9.0 million ($6.2 million net of tax), and restructuring and exit costs of $2.2 million ($1.5 million net of tax). 2007 operating earnings and net earnings from continuing operations were impacted by charges of $4.8 million ($2.9 million net of tax) relating to a separation agreement with the Companys former President and Chief Executive Officer of $1.9 million ($1.1 million net of tax), an intangible asset impairment of $1.6 million ($1.0 million net of tax) and restructuring and exit costs of $1.3 million ($0.8 million net of tax). 2006 |
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operating earnings and net earnings from continuing operations were reduced by restructuring and exit costs of $1.9 million ($1.2 million net of tax) and goodwill impairment of $3.2 million ($3.2 million net of tax). | ||
(f) | 2006 net earnings from continuing operations were reduced by a $5.5 million ($3.4 million net of tax) charge related to the early extinguishment of the Companys convertible subordinated debentures. | |
(g) | 2009 net earnings included a gain of $6.2 million relating to the sale of the wheels and profiles businesses. | |
(h) | Calculated as total current assets excluding cash and cash equivalents less total current liabilities excluding current maturities of long-term debt. |
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ITEM 7. | MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS |
The following discussion and analysis of the Companys financial condition and results of
operations contains forward-looking statements. The following discussion of the Companys
financial condition and results of operations should be read in conjunction with Selected
Financial Data and Spartechs consolidated financial statements and accompanying notes. The
Company has based its forward-looking statements about its markets and demand for its products and
future results on assumptions that the Company considers reasonable. Actual results may differ
materially from those suggested by such forward-looking statements for various reasons including
those discussed in Cautionary Statements Concerning Forward-Looking Statements and Part I Item
1A, Risk Factors. Unless otherwise noted, all amounts and analyses are based on continuing
operations.
Non-GAAP Financial Measures
Item 7 contains financial information prepared in accordance with U.S. generally accepted
accounting principles (GAAP) and operating (loss) earnings excluding special items, net earnings
from continuing operations excluding special items and net earnings from continuing operations per
diluted share excluding special items that are considered non-GAAP financial measures. Special
items include CEO separation costs, goodwill, other intangibles and fixed asset impairments,
restructuring and exit costs, debt extinguishment costs and tax benefits from restructuring of
foreign operations.
Generally, a non-GAAP financial measure is a numerical measure of a companys financial
performance, financial position or cash flow that excludes (or includes) amounts that are included
in (or excluded from) the most directly comparable measure calculated and presented in accordance
with GAAP. The presentation of these measures is intended to supplement investors understanding of
the Companys operating performance. These measures may not be comparable to similar measures at
other companies. The Company believes that these measurements are useful to investors because it
helps them compare the Companys results to previous periods and provides an indication of
underlying trends in the business. Non-GAAP measurements are not recognized in accordance with
GAAP and should not be viewed as an alternative to GAAP measures of performance. See the
Liquidity, and Capital Resources section of Item 7 for a reconciliation of GAAP to non-GAAP
measures.
Business Overview
Spartech is an intermediary producer of plastic products, including polymeric compounds,
concentrates, custom extruded sheet and rollstock products and packaging technologies. The Company
converts base polymers or resins purchased from commodity suppliers into extruded plastic sheet and
rollstock, thermoformed packaging, specialty film laminates, acrylic products, specialty plastic
alloys, color concentrates and blended resin compounds for customers in a wide range of markets.
The Company has facilities located throughout the United States, Canada, Mexico and France that are
organized into three segments as follows:
Percentage of Net Sales | ||||||||
2010 | 2009 | |||||||
Custom Sheet and Rollstock |
54 | % | 56 | % | ||||
Packaging Technologies |
22 | % | 22 | % | ||||
Color and Specialty Compounds |
24 | % | 22 | % | ||||
100 | % | 100 | % | |||||
In 2009, the Company sold its wheels and profiles businesses and closed and liquidated three
businesses, including a manufacturer of boat components sold to the marine market and one
compounding and one sheet business that previously serviced single customers. These businesses
are classified as discontinued operations and all amounts presented within this Item 7 are
presented on a continuing basis, unless otherwise noted. See the notes to the consolidated
financial statements for further details of these divestitures and closures. The wheels, profiles
and marine businesses were previously reported in the Engineered Products group and due to these
dispositions, the Company no longer has this reporting group.
The Companys Color and Specialty Compounds segment sells compounds to a previously divested
business and prior to 2009 these sales were eliminated as intercompany sales. In 2010, these sales
are reported as external sales to this business, resulting in a 1% increase in consolidated sales
and a 3% increase in segment sales during 2010 compared to 2009.
The Company assesses net sales changes using three major drivers: underlying volume, the impact of
business acquisitions or divestitures and price/mix. Underlying volume is calculated as the change
in pounds sold exclusive of the impact on pounds sold from business acquisitions or divestitures
and for a comparable number of days in the reporting period. The Companys fiscal year ends on the
Saturday closest to October 31 and generally contains 52 weeks or 364 calendar days.
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Executive Summary
Net sales of $1.0 billion in 2010 increased 10% from 2009 reflecting a 5% increase in volume and
the pass-through of higher raw material costs as selling price increases. The sales volume
increase occurred across several end markets reflecting a modest recovery in demand from 2009
levels. Despite the increase in sales volume, operating earnings excluding special items decreased
from $34.0 million in 2009 to $17.3 million in 2010. This decrease was primarily caused by the
impact of inefficiencies due to disruptions from plant consolidation efforts, equipment line moves
and organizational changes, the impact of increases in material costs in the first half of 2010
that were not passed through timely as selling price increases, margin compression from increased
competition and reinstatement of temporary compensation reductions that were in effect in 2009.
Over the past few years, the Company has reduced its fixed cost structure through asset
consolidations, realigned production lines across the Company, changed its organizational
structure, enhanced the management team and implemented a new company-wide ERP reporting system.
Although these internally focused changes helped the Company manage through the recession, the
Companys 2010 results were adversely impacted by the breadth and speed of the changes. The
Companys priorities in 2011 are to strengthen operations with a focus on product quality and cost
management, and to re-establish itself as having the highest quality and broadest material
capabilities. The Company believes that this transition in priorities, a continued U.S. based
economic recovery and a more efficient cost structure will lead to improved shareholder returns.
Outlook
Although the Company experienced modest increases in sales volumes in most of our end markets in
2010, we expect the overall market recovery to continue at a slow pace. The Companys results were
adversely impacted by disruptions caused by its significant internal changes in 2010 and it is
focused on strengthening operations in 2011. In addition, the Company expects to continue to
manage through a volatile raw material pricing environment. The Company believes it has emerged
from 2010 as a stronger company with a lower fixed cost structure that is better positioned to
generate profitable growth and improved shareholder returns in the future.
Results of Operations
Comparison of 2010 and 2009:
Consolidated Summary
Net sales were $1,022.9 million and $926.8 million in 2010 and 2009, respectively, representing a
10% increase. The increase was caused by:
2010 vs. 2009 | ||||
Underlying volume |
5 | % | ||
Sales volume to a divested business |
1 | % | ||
Price/Mix |
4 | % | ||
Total |
10 | % | ||
Underlying volume increased across most of our end markets. Contributors to the volume increase
were sales of compounds and sheet to the automotive sector of our transportation market, sales of
sheet used in refrigerators to the appliance market, sales of sheet and packaging to the sign and
advertising market, sales of compounds to the agricultural market and sales of sheet to the
recreation and leisure market. Offsetting these increases were a decline in sales of sheet for
material handling applications due to a considerable slowdown in orders from one of our largest
customers and our decision to exit the production of PVC-based compounds for a low-margin customer.
The price/mix increase was mostly caused by increases in selling prices to pass through increases
in raw material costs.
The following table presents net sales, cost of sales and the resulting gross margin in dollars and
on a per pound sold basis for 2010 and 2009. Cost of sales presented in the consolidated
statements of operations includes material and conversion costs but excludes amortization of
intangible assets. We have not presented cost of sales and gross margin as a percentage of net
sales because a comparison of this measure is distorted by changes in resin costs that are
typically passed through to customers as changes to selling prices. These changes can materially
affect the percentages but do not present complete performance measures of the business.
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2010 | 2009 | |||||||
Dollars and Pounds
(in millions) |
||||||||
Net sales |
$ | 1,022.9 | $ | 926.8 | ||||
Cost of sales |
914.3 | 810.5 | ||||||
Gross margin |
$ | 108.6 | $ | 116.3 | ||||
Pounds sold |
915 | 860 | ||||||
Dollars per Pound Sold |
||||||||
Net sales |
$ | 1.118 | $ | 1.077 | ||||
Cost of sales |
0.999 | 0.942 | ||||||
Gross margin |
$ | 0.119 | $ | 0.135 | ||||
Gross margin per pound sold declined from 13.5 cents in 2009 to 11.9 cents in 2010 reflecting the
impact of production inefficiencies due to disruptions from plant consolidation efforts, equipment
line moves and organizational changes that included higher labor, product returns,
freight and workers compensation expenses, the impact of increases in material costs in the first
half of 2010 which were not passed through timely as selling price increases, margin compression
from increased competition and reinstatement of temporary compensation reductions that were in
effect in 2009.
Selling, general and administrative expenses were $88.9 million in 2010 compared to $77.9 million
in 2009. The 2010 increase was caused by $4.4 million of higher bad debts expense because of a
provision for one customer, $1.4 million associated with the separation of the Companys former
President and Chief Executive Officer (CEO) in the fourth quarter of 2010, higher professional fees
and other expenses associated with accelerating progress on resolving contingencies and the
reinstatement of temporary compensation reductions which were in effect in 2009.
Amortization of intangibles was $3.8 million in 2010 compared to $4.5 million in 2009. The
decrease is due to intangibles that became fully amortized.
During the fourth quarter of 2010, the Company completed its annual goodwill impairment test and
recorded $56.1 million of non-cash goodwill impairments. We concluded that the carrying amount of
goodwill was impaired due to differences between the Companys fair value and book value of our
Packaging Technologies and Color & Specialty Compounds segments.
During 2010, we recorded $13.7 million of non-cash other intangible and fixed asset impairments
that were caused by underperformance of historical acquisitions and decisions to dispose of certain
fixed assets.
Restructuring and exit costs were $7.3 million in 2010 compared to $5.2 million in 2009. For both
period comparisons, restructuring and exit costs comprise employee severance, facility
consolidation and shutdown costs and fixed asset valuation adjustments.
These costs resulted from the Companys improvement initiatives, which include an objective of
reducing the Companys fixed portion of its cost structure. In 2011, we expect to incur
approximately $1.4 million for initiatives announced through October 30, 2010, which mostly consist
of employee severance and facility consolidation and shutdown costs.
Interest expense, net of interest income, was $12.0 million in 2010 compared to $15.4 million in
2009. The decrease was primarily due to the $42.2 million of debt pay down in 2010 which included
a reduction in higher rate debt.
In the third quarter of 2010, we recorded $0.7 million of non-cash debt extinguishment costs
related to the write-off of unamortized debt issuance costs from the extinguishment of the
Companys previous credit facility and 2006 Senior Notes.
We reported a net loss from continuing operations of $49.6 million or $1.60 per diluted share in
2010, which compared to earnings of $3.3 million or $0.11 per diluted share in 2009. Excluding
special items (CEO separation costs, goodwill impairment, other intangible and fixed asset
impairments, and restructuring and exit costs), we reported net earnings from continuing operations
of $5.1 million or $0.16 per diluted share in 2010, compared to $9.0 million or $0.29 per diluted
share in 2009. The decrease was mainly due to the previously discussed $7.7 million decrease in
gross margin and $9.6 million increase in selling, general and administrative expenses (exclusive
of CEO separation costs).
The Companys effective tax rate of 33% in 2010 was impacted by $27.7 million of the goodwill
impairment that did not have tax basis and resulted in a lower benefit rate on taxable earnings of
13%. This was partially offset by tax benefits associated with the tax restructuring of our
foreign operations. Our effective tax rate of 69% in 2009 was impacted by recording an allowance
on a deferred
tax asset, operating losses from our operations in France for which we had not reflected a tax
benefit and other non-deductible items. We estimate our 2011 effective tax to approximate 38%.
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Discontinued operations, net of tax, resulted in a loss of $0.7 million in 2010 compared to
earnings of $5.0 million in 2009.
The loss in 2010 mainly resulted from the final settlement of a purchase price adjustment related
to the prior year sale of the profiles business. The earnings in 2009 resulted from a $6.2 million
gain on the sale of our wheels and profiles businesses.
Segment Results
During the second quarter of 2010, we moved our organizational reporting and management
responsibilities of two businesses previously included in our Color and Specialty Compounds segment
to our Custom Sheet and Rollstock segment. Also in the second quarter, we reorganized our internal
reporting and management responsibilities of certain product lines between our Custom Sheet and
Rollstock and Packaging Technologies segments to better align management of these product lines
with end markets. These management and reporting changes resulted in a reorganization of the
Companys three reportable segments beginning in the second quarter. Historical segment results
have been reclassified to conform to these changes.
Custom Sheet and Rollstock Segment
Net sales were $558.4 million and $511.8 million in 2010 and 2009, respectively, representing a 9%
increase. The increase was caused by:
2010 vs. 2009 | ||||
Underlying volume |
6 | % | ||
Price/Mix |
3 | % | ||
Total |
9 | % | ||
Net sales of $558.4 million in 2010 were up versus 2009, representing a 6% increase in volume and a
3% increase in price/mix changes. The increase in volume reflects increases in demand across most
of this segments end markets. However, overall volumes were significantly impacted by the
slow-down in one customers business activity due to volatile demand associated with customer
ordering patterns for its new material handling application. Absent this customers decline, the
increase in underlying volume for both period comparisons includes growth in sales of sheet used in
the automotive markets, refrigeration sheet used in the appliance market, and sheet used in the
commercial construction and recreation and leisure end markets. The price/mix increase was mostly
caused by increases in selling prices to pass through increases in raw material costs.
Operating earnings excluding special items were $24.3 million in 2010 compared to $30.6 million in
2009. The decrease in operating earnings reflects lower sales volume to one customer, $5.3 million
of higher bad debt expense, increases in material costs in the first half of 2010 that were not
passed through timely as selling price increases, inefficiencies caused by our plant consolidation
efforts and equipment line moves, margin compression from increased competition and the
reinstatement of temporary compensation reductions that were in effect in 2009.
Packaging Technologies
Net sales were $221.2 million and $208.4 million in 2010 and 2009, respectively, representing a 6%
increase. The increase was caused by:
2010 vs. 2009 | ||||
Underlying volume |
0 | % | ||
Price/Mix |
6 | % | ||
Total |
6 | % | ||
Net sales of $221.2 million in 2010 were up versus 2009, representing a 6% increase from price/mix
changes. Underlying volume was impacted by the loss of certain customers product lines.
Offsetting these losses was an increase in sales to the sign and advertising end market. Price/mix
includes increases in selling prices from the pass through of increases in raw materials costs,
partially offset by a higher mix of lower margin products.
Operating earnings excluding special items were $22.6 million in 2010, compared to $31.8 million in
2009. The decrease in operating earnings was mainly due to a higher mix of lower margin business,
increases in material costs in the first half of 2010 that were not passed through timely as
selling price increases, increases in bad debt expenses, advertising and promotion expenses, margin
compression from increased competition and the reinstatement of temporary compensation reductions
that were in effect in 2009.
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Color and Specialty Compounds Segment
Net sales were $243.3 million and $206.6 million in 2010 and 2009, respectively, representing an
18% increase. The increase was caused by:
2010 vs. 2009 | ||||
Underlying volume |
7 | % | ||
Sales volume to a divested business |
3 | % | ||
Price/Mix |
8 | % | ||
Total |
18 | % | ||
Net sales of $243.3 million in 2010 increased 18% versus the prior year, reflecting a 7% increase
in volume, an 8% increase from price/mix changes and a 3% increase from previously eliminated sales
to a divested business. The increase in underlying volume was mainly due to a significant increase
in the automotive sector of the transportation end market and an increase in the agricultural
products sector. Demand in the building and construction market was lower compared to the prior
year. The price/mix increase was mostly caused by increases in selling prices to pass through
increases in raw material costs, partially offset by a higher mix of lower margin products.
Operating earnings excluding special items were $5.9 million in 2010, compared to $8.1 million in
2009. The decrease in operating earnings reflects the impact of inefficiencies caused by plant
consolidation efforts and equipment line moves that included higher labor, use of higher-priced
materials and increases in product returns, freight and workers compensation expenses. Operating
earnings were also impacted by the reinstatement of temporary compensation reductions that were in
effect in 2009, and higher selling, general and administrative expenses associated with an increase
in professional fees and other expenses.
Corporate
Corporate expenses include selling, general and administrative expenses, corporate office expenses,
shared services costs, information technology costs, professional fees and the impact of foreign
currency exchange gains and losses. Corporate operating expenses were $37.0 million in 2010
compared to $36.8 million in 2009. The increase in expenses during the year was mainly due to
expenses related to the separation agreement with the Companys former President and CEO.
Comparison of 2009 and 2008:
Consolidated Summary
Net sales were $926.8 million and $1,321.2 million in 2009 and 2008, respectively, representing a
30% decrease in 2009. The decrease was caused by:
2009 vs. 2008 | ||||
Underlying volume |
-26 | % | ||
Price/Mix |
-4 | % | ||
Total |
-30 | % | ||
Underlying volume decreased 26% due to lower demand across a broad group of markets, including the
transportation, building and construction, and recreation and leisure markets, which decreased
45%, 34%, and 37%, respectively. The price/mix decline was primarily due to lower raw material
costs that were passed through to customers as lower selling prices.
The following table presents net sales, cost of sales, and the resulting gross margin in dollars
and on a per pound sold basis for 2009 and 2008. Cost of sales presented in the consolidated
statements of operations includes material and conversion costs but excludes amortization of
intangible assets. The Company has not presented cost of sales and gross margin as a percentage of
net sales because a comparison of this measure is distorted by changes in resin costs that are
typically passed through to customers as changes to selling prices. These changes can materially
affect the percentages but do not present complete performance measures of the business.
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2009 | 2008 | |||||||
Dollars and Pounds (in millions) |
||||||||
Net sales |
$ | 926.8 | $ | 1,321.2 | ||||
Cost of sales |
810.5 | 1,204.9 | ||||||
Gross margin |
$ | 116.3 | $ | 116.3 | ||||
Pounds sold |
860 | 1,166 | ||||||
Dollars per Pound Sold |
||||||||
Net sales |
$ | 1.077 | $ | 1.133 | ||||
Cost of sales |
0.942 | 1.033 | ||||||
Gross margin |
$ | 0.135 | $ | 0.100 | ||||
The decrease in net sales per pound in 2009 was caused by lower resin prices that were passed
through to customers as lower selling prices. The 3.5 cent increase in gross margin per pound sold
in 2009 reflects the favorable impact of improvement initiatives including operational
improvements, cost reductions and a decrease in mix of lower-margin sales to the automotive sector
of the transportation market. Conversion costs decreased $71.5 million, or 24%, in 2009 due to the
impact of our cost reductions and the lower sales volume. These cost reductions included a
one-time change in our vacation policy and temporary compensation reductions that approximated a
$4.0 million total benefit in 2009.
Selling, general and administrative expenses were $77.9 million in 2009, representing a $10.2
million decrease versus the prior year. The decrease was due to benefits from our structural cost
reductions, $3.9 million of lower information systems related costs, $1.0 million of lower bad
debts expense and approximately $2.0 million from temporary compensation reductions.
Amortization of intangibles was $4.5 million in 2009 compared to $5.2 million in 2008 due to assets
that became fully amortized.
Due to a change in the manner and extent to which certain fixed assets will be used, market
conditions and the results of the Companys annual impairment testing, we recorded $2.6 million of
fixed asset impairments and $9.0 million of other intangible and fixed asset impairments in 2009
and 2008, respectively. Due to market conditions, continued differences between the Companys
enterprise value and book value and the results of the Companys annual impairment testing we
recorded $218.0 million of goodwill impairments in 2008. Additional details regarding these
impairments are discussed in the consolidated financial statements.
Restructuring and exit costs were $5.2 million in 2009 and $2.2 million in 2008. The costs in both
periods primarily consist of employee severance, facility consolidation and shutdown costs and
accelerated depreciation resulting from improvement initiatives that include an objective of
reducing the Companys fixed portion of its cost structure without reducing production capacity.
Operating earnings for 2009 were $26.1 million compared to a loss of $206.2 million in the prior
year. Operating earnings included asset impairments and restructuring and exit costs totaling $7.8
million and $229.2 million in 2009 and 2008, respectively. Excluding the impact of these items,
operating earnings increased $11.0 million from the benefits of our improvement initiatives which
more than offset the impact of lower sales volume.
Interest expense, net was $15.4 million in 2009 and $19.4 million in 2008. The lower expense in
2009 was due to reductions in our debt levels and interest rates.
Our effective tax rate of 69% in 2009 was impacted by recording an allowance on a deferred tax
asset, operating losses from our operations in France for which we have not reflected a tax
benefit and other non-deductible items. Our effective tax rate in 2008 was impacted by the
significant goodwill impairments, some of which were not tax deductible. Excluding the goodwill
impairments, our effective tax rate was 63% in 2008 which was negatively impacted by operating
losses from our operations in France for which we have not reflected a tax benefit partially
offset by the positive impact of domestic state and foreign tax law changes in the first quarter
of 2008.
We reported net earnings from continuing operations of $3.3 million in 2009 and a net loss of
$171.6 million in 2008. These amounts reflect the impact of the items previously discussed.
Earnings from discontinued operations, net of tax were $5.0 million in 2009, which compared to a
$20.5 million loss in 2008. The earnings in 2009 resulted from a $6.2 million gain on the sale of
the wheels and profiles businesses, while the loss in 2008 mostly reflected asset impairments.
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Custom Sheet and Rollstock Segment
Net sales were $511.8 million and $701.8 million in 2009 and 2008, respectively, representing a 27%
decrease in 2009. This decrease was caused by:
2009 vs. 2008 | ||||
Underlying volume |
-19 | % | ||
Price/Mix |
-8 | % | ||
Total |
-27 | % | ||
Most of the underlying volume decreases in this segment occurred in the transportation, building
and construction, and recreation and leisure markets. The price/mix declines were primarily due to
lower resin costs that were passed through to customers as lower selling prices.
This segments operating earnings were $27.3 million in 2009 compared to an operating loss of $95.4
million in 2008. This comparison reflects restructuring and exit costs of $3.3 million in 2009 and
$0.7 million in 2008, respectively. Goodwill impairments of $119.9 million and fixed asset and
other intangible asset impairments of $2.6 million were recorded in 2008. Excluding the impact of
these items, operating earnings increased approximately $2.7 million in 2009 due to the benefits of
improvement initiatives that more than offset the impact from the volume decline.
Packaging Technologies Segment
Net sales were $208.4 million and $258.4 million in 2009 and 2008, respectively, representing a 19%
decrease in 2009. This decrease was caused by:
2009 vs. 2008 | ||||
Underlying volume |
-13 | % | ||
Price/Mix |
-6 | % | ||
Total |
-19 | % | ||
The decrease in underlying volume reflected an 8% decline to our packaging-related end markets
which represents approximately 80% of this segments total sales volume. The remaining decline in
underlying volume was attributable to the portion of this segment that sells to non-packaging
related markets. The price/mix declines were primarily due to lower resin costs that were passed
through to customers as lower selling prices.
This segments operating earnings were $30.6 million in 2009 compared to $20.2 million in 2008.
The increase in operating earnings was due to the positive benefits of a higher mix of food
packaging products and the benefits of improvement initiatives, including the Mankato, Minnesota,
facility consolidation.
Color and Specialty Compounds Segment
Net sales were $206.6 million and $360.9 million in 2009 and 2008, respectively, representing a 43%
decrease in 2009. This decrease was caused by:
2009 vs. 2008 | ||||
Underlying volume |
-39 | % | ||
Price/Mix |
-4 | % | ||
Total |
-43 | % | ||
Most of the sales volume decline in this segment occurred from lower sales to the transportation
(mostly automotive) and building and construction markets. Volumes sold to these markets were
lower by 45% and 35%, respectively, from 2008. The price/mix declines were primarily due to lower
resin costs that were passed through to customers as lower selling prices.
This segments operating earnings were $5.1 million in 2009 compared to an operating loss of $95.4
million in 2008. This comparison reflects $1.8 million of fixed asset impairments in 2009. During
2008, goodwill impairments of $98.1 million and fixed asset and other intangible asset impairments
of $5.8 million were recorded. Restructuring and exit costs of $3.0 million in 2009 and $0.8
million in 2008, respectively, also impacted earnings. Excluding the impact of these items,
operating earnings decreased approximately $1.1 million in 2009 due to the decrease in sales
volumes, partially offset by benefits from our improvement initiatives.
Corporate
Corporate expenses are reported as selling, general and administrative expenses in the consolidated
statement of operations and include corporate office expenses, information technology costs, costs
of the shared services center, professional fees and the impact of foreign currency exchange gains
and losses. Corporate expenses were $36.8 million in 2009 compared to $35.7 million in 2008.
Excluding the impact of foreign currency exchange losses, corporate expenses were essentially flat
reflecting temporary compensation
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reductions and lower costs associated with the company-wide
Oracle information systems implementation, offset by costs from the Companys shared services
functions, which previously occurred in the Companys reporting segments.
Liquidity and Capital Resources
Cash Flow
The Companys primary sources of liquidity have been cash flows from operating activities and
borrowings from third parties. Historically, the Companys principal uses of cash have been to
support operating activities, invest in capital improvements, reduce outstanding indebtedness,
finance strategic business acquisitions, acquire treasury shares and pay dividends on its common
stock. The following summarizes the major categories of changes in cash and cash equivalents in
2010, 2009 and 2008:
2010 | 2009 | 2008 | ||||||||||
Cash Flows (in thousands) |
||||||||||||
Net cash provided by operating activities |
$ | 39,330 | $ | 65,264 | $ | 96,612 | ||||||
Net cash provided (used) by investing activities |
(17,872 | ) | 24,579 | (17,484 | ) | |||||||
Net cash used by financing activities |
(43,565 | ) | (65,006 | ) | (80,395 | ) | ||||||
Effect of exchange rate changes on cash and cash equivalents |
82 | (30 | ) | (24 | ) | |||||||
Increase (decrease) in cash and cash equivalents |
$ | (22,025 | ) | $ | 24,807 | $ | (1,291 | ) | ||||
Net cash provided by operating activities was $39.3 million in 2010 compared to $65.3 million in
2009. The decrease was due to the decrease in earnings and an increase in net working capital
investment to fund higher sales levels.
Net cash used for investing activities of $17.9 million in 2010 consisted of $21.4 million of
capital expenditures less $3.6 million of proceeds from the disposition of assets associated with
previously shut down operations. Net cash provided by investing activities of $24.6 million in
2009 consisted of $32.7 million from the sales of our wheels and profiles businesses less capital
expenditures of $8.1 million. We incurred $7.1 million in income taxes on the sales proceeds from
these businesses. We expect to spend approximately $30.0 million on capital expenditures in 2011.
Capital expenditure amounts are expected to be funded mainly from operating cash flows.
Net cash used for financing activities was $43.6 million in 2010 compared to $65.0 million in 2009.
The net cash used for financing activities in 2010 included $42.2 million of pay down on the
Senior Notes and Euro Bank term loan, which matured in February 2010, offset by borrowings under
the new credit facility. Of the $42.2 million in net payments, $22.0 million was funded by a
decrease in cash and equivalents. Net cash used for financing activities in 2009 included $61.7
million to pay down debt and $3.1 million to fund dividends.
Financing Arrangements
On June 9, 2010, the Company entered into a new credit facility agreement and amended its 2004
Senior Notes. The new credit facility agreement has a borrowing capacity of $150.0 million with
an optional $50.0 million accordion feature, has a term of four (4) years, bears interest at either
Prime or LIBOR plus a borrowing margin and requires a maximum Leverage Ratio of 3.5 to 1 and a minimum Fixed
Charge Coverage Ratio of 2.25 to 1 (which decreases to 1.4 to 1 in the fourth quarter of 2012). Under the new credit facility and amendment from existing Senior Note
holders, acquisitions are permitted subject to a maximum pro forma Leverage Ratio of 3.0 to 1 and
minimum pro forma undrawn availability level of $25.0 million.
The new credit facility and amendment from existing Senior Note holders requires the Company to
offer early principal payments to Senior Note holders and credit facility investors (only in the
event of default) based on a ratable percentage of each fiscal years excess cash flow and
extraordinary receipts, such as the proceeds from the sale of businesses. Under the new credit
facility and amendment from existing Senior Note holders, if the Company sells a business, it is
required to offer a percentage (varies based on the Companys Leverage Ratio) of the after tax
proceeds (defined as extraordinary receipts) to the Senior Note holders and credit facility
investors in excess of a $1.0 million threshold. Also under the debt agreements, the Company is
required to offer a percentage of its annual excess cash flow as defined in the agreements to the
Senior Note holders and bank credit facility investors. The excess cash flow definition in the
agreements follows a standard free cash flow calculation. The Company is only required to offer
the excess
cash flow and extraordinary receipts if the Company ends its fiscal year with a Leverage Ratio in
excess of 2.50 to 1. Each Senior Note holder is entitled to its share of the extraordinary
receipts and excess cash flow based on each Senior Note holders pro rata share of outstanding debt
to the total of outstanding Senior Notes principal plus total credit facility capacity. The Senior
Note holders are not required to accept their allotted portion and to the extent individual holders
reject their portion other holders are entitled to accept the rejected proceeds. Early principal
payments made to Senior Note holders reduce the principal balance outstanding.
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Concurrent with the closing of the new credit facility, the Company repaid in full its higher
interest rate 6.82% 2006 Senior Notes from borrowings under the new facility. The Company recorded
a $0.7 million non-cash write-off of unamortized debt issuance costs from the extinguishment of its
previous credit facility and the 2006 Senior Notes in the third quarter of 2010. Capitalized fees
incurred to establish the new credit facility in the third quarter of 2010 were $1.2 million.
In the first quarter of 2010, the Company paid $17.2 million associated with extraordinary receipts
from the sale of businesses that occurred in 2009. During the second quarter of 2010, the Company
paid $15.3 million associated with 2009 excess cash flow. In addition, the Companys Euro Bank
term loan matured in February 2010, and the Company paid 12.5 million euros ($17.1 million U.S.) to
extinguish the liability. Based on the Companys 2010 excess cash flow, the Company will offer
$0.4 million to the Senior Note holders. If accepted by the Senior Note holders, the early
principal payment will be paid in the second quarter of 2011.
At October 30, 2010, the Company had $172.5 million of outstanding debt with a weighted average
interest rate of 5.41%, of which 68.7% represented fixed rate instruments with a weighted average
interest rate of 6.56%.
At October 30, 2010, the Company had $91.5 million of total capacity and $45.9 million of
outstanding loans under the credit facility at a weighted average interest rate of 3.23%. In
addition to the outstanding loans, the credit facility borrowing capacity was partially reduced by
several standby letters of credit totaling $12.6 million. Under the Companys most restrictive
covenant, the Leverage Ratio, the Company had $17.8 million of availability on its credit facility
as of October 30, 2010.
The Company is not required to make any principal payments on its bank credit facility or the 2004
Senior Notes within the next year other than the 2010 excess cash flow payment discussed above,
which is expected to be paid in the second quarter of 2011. Excluding the 2010 excess cash flow
payment, borrowings under these facilities are classified as long-term because the Company has the
ability and intent to keep the balances outstanding over the next twelve (12) months. As a result
of the Companys requirement to offer the 2010 excess cash flow amount, $0.4 million has been
classified in current maturities of long-term debt.
The Company was in compliance with all debt covenants as of October 30, 2010. On January 12,
2011, the Company entered into concurrent amendments (collectively, the Amendments) to its
Amended and Restated Credit and 2004 Senior Note agreements (collectively, the Agreements). The
Amendments are effective starting in the Companys first quarter of 2011. Under the Amendments,
the Companys maximum Leverage Ratio is amended from 3.5 to 1 during the term of the Agreements to
4.25 to 1 in the first quarter of 2011, 4.5 to 1 in the second quarter of 2011, 3.75 to 1 in the
third quarter of 2011, 3.5 to 1 in the fourth quarter of 2011, 3.25 to 1 in the first quarter of
2012 through the third quarter of 2012, 3.0 to 1 in the fourth quarter of 2012 through the third
quarter of 2013, and 2.75 to 1 in the fourth quarter of 2013 through the end of the Agreements.
Under the Amendments, annual capital expenditures are limited to $30.0 million when the Companys
Leverage Ratio exceeds 3.0 to 1, and during 2011 the Company is not permitted to pay dividends,
complete purchases of its common stock, or prepay its Senior Notes. In addition, the Company is
subject to certain restrictions on its ability to complete acquisitions. Capitalized fees incurred
in the first quarter of 2011 for the Amendments were approximately $1.5 million. During the term
of the Agreements, the Company is subject to an additional fee in the event the Companys credit
profile rating decreases to a defined level. The additional fee would be based on the Companys
debt level at that time and would have been approximately $1.1 million as of October 30, 2010.
While the Company was in compliance with its covenants and currently expects to be in compliance
with its covenants during the next twelve months, the Companys failure to comply with its
covenants or other requirements of its financing arrangements is an event of default and could,
among other things, accelerate the payment of indebtedness, which could have a material adverse
impact on the Companys results of operations, financial condition and cash flows.
We anticipate that cash flows from operations, together with the financing and borrowings under our
bank credit facilities, will provide the resources necessary for reinvestment in our existing
business and managing our capital structure on a short and long-term basis.
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Non-GAAP Reconciliations
The following table reconciles operating (loss) earnings (GAAP) to operating earnings excluding
special items (Non-GAAP), net (loss) earnings from continuing operations (GAAP) to net earnings
from continuing operations excluding special items (Non-GAAP) and net (loss) earnings from
continuing operations per diluted share (GAAP) to net earnings from continuing operations per
diluted share excluding special items (Non-GAAP):
(in thousands, except per share data) | 2010 | 2009 | ||||||
Operating (loss) earnings (GAAP) |
$ | (61,136 | ) | $ | 26,135 | |||
CEO separation costs |
1,369 | | ||||||
Goodwill impairment |
56,149 | | ||||||
Other intangible and fixed asset impairments |
13,674 | 2,592 | ||||||
Restructuring and exit costs |
7,290 | 5,234 | ||||||
Special items subtotal |
78,482 | 7,826 | ||||||
Operating earnings excluding special items (Non-GAAP) |
$ | 17,346 | $ | 33,961 | ||||
Net (loss) earnings from continuing operations (GAAP) |
$ | (49,643 | ) | $ | 3,305 | |||
CEO separation costs, net of tax |
833 | | ||||||
Goodwill impairment, net of tax |
45,033 | | ||||||
Other intangible and fixed asset impairments, net of tax |
8,319 | 2,420 | ||||||
Restructuring and exit costs, net of tax |
4,454 | 3,248 | ||||||
Debt extinguishment costs, net of tax |
456 | | ||||||
Tax benefits from restructuring of foreign operations |
(4,401 | ) | | |||||
Special items subtotal |
54,694 | 5,668 | ||||||
Net earnings from continuing operations excluding special items (Non-GAAP) |
$ | 5,051 | $ | 8,973 | ||||
Net (loss) earnings from continuing operations
per diluted share (GAAP) |
$ | (1.60 | ) | $ | 0.11 | |||
CEO separation costs, net of tax |
0.03 | | ||||||
Goodwill impairment, net of tax |
1.46 | | ||||||
Other intangible and fixed asset impairments, net of tax |
0.27 | 0.08 | ||||||
Restructuring and exit costs, net of tax |
0.13 | 0.10 | ||||||
Debt extinguishment costs, net of tax |
0.01 | | ||||||
Tax benefit on restructuring of foreign operations |
(0.14 | ) | | |||||
Special items subtotal |
1.76 | 0.18 | ||||||
Net earnings from continuing operations per diluted share excluding special items (Non-GAAP) |
$ | 0.16 | $ | 0.29 | ||||
The following table reconciles operating (loss) earnings (GAAP) to operating (loss) earnings
excluding special items (Non-GAAP) by segment (in thousands):
2010 | 2009 | |||||||||||||||||||||||
Operating | Operating (Loss) | |||||||||||||||||||||||
(Loss) Earnings | Earnings | |||||||||||||||||||||||
Excluding | Operating | Excluding | ||||||||||||||||||||||
Operating (Loss) | Special | Special Items | (Loss) Earnings | Special | Special Items | |||||||||||||||||||
Segment | Earnings (GAAP) | Items | (Non-GAAP) | (GAAP) | Items | (Non-GAAP) | ||||||||||||||||||
Custom Sheet and Rollstock |
$ | 21,034 | $ | 3,295 | $ | 24,329 | $ | 27,256 | $ | 3,309 | $ | 30,565 | ||||||||||||
Packaging Technologies |
(30,916 | ) | 53,483 | 22,567 | 30,556 | 1,207 | 31,763 | |||||||||||||||||
Color & Specialty Compounds |
(14,301 | ) | 20,244 | 5,943 | 5,132 | 3,004 | 8,136 | |||||||||||||||||
Corporate |
(36,953 | ) | 1,460 | (35,493 | ) | (36,809 | ) | 306 | (36,503 | ) | ||||||||||||||
Total |
$ | (61,136 | ) | $ | 78,482 | $ | 17,346 | $ | 26,135 | $ | 7,826 | $ | 33,961 | |||||||||||
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Contractual Obligations
The following table summarizes our contractual obligations as of October 30, 2010, and the
estimated payments due by period:
Less than 1 | Greater than | |||||||||||||||||||
Contractual Obligations (in thousands) | Total | Year | Years 2 & 3 | Years 4 & 5 | 5 Years | |||||||||||||||
Long-term debt obligations (principal and
interest) |
$ | 209,488 | $ | 10,123 | $ | 63,509 | $ | 101,074 | $ | 34,782 | ||||||||||
Capital lease obligations |
5,422 | 683 | 1,268 | 1,172 | 2,299 | |||||||||||||||
Operating lease obligations |
15,240 | 4,841 | 4,554 | 2,463 | 3,382 | |||||||||||||||
Purchase obligations |
87,163 | 87,163 | | | | |||||||||||||||
Take-or-Pay obligations |
2,358 | 2,358 | | | | |||||||||||||||
Total |
$ | 319,671 | $ | 105,168 | $ | 69,331 | $ | 104,709 | $ | 40,463 | ||||||||||
Amounts included in long-term debt include principal and interest payments. Interest on debt with
variable rates was calculated using the current rate of that particular debt instrument at October
30, 2010. As discussed above, certain of our long-term debt agreements are subject to mandatory
prepayments, which include prepayments based on amounts of excess cash flow and from the net cash
proceeds of asset sales. Because mandatory prepayments are based on future operating results and
events, we cannot predict the amount or timing of such prepayments other than the $0.4 million
recorded as a current maturity of long-term debt. This mandatory prepayment was based on our
excess cash flow during 2010 and is expected to be paid during the second quarter of 2011 if
accepted by the Senior Note holders. Actual amounts of interest may vary depending on principal
prepayments and changes in variable interest rates. Purchase and take-or-pay obligations primarily
consist of inventory purchases made in the normal course of business to meet operational
requirements. The table does not include long-term contingent liabilities, deferred compensation
obligations and liabilities related to deferred taxes because the Company is not certain when these
liabilities will become due.
Critical Accounting Policies and Estimates
In preparing our consolidated financial statements in conformity with accounting principles
generally accepted in the United States, we must select and apply various accounting policies. Our
most significant accounting policies are described in the notes to the consolidated financial
statements. In order to apply our accounting policies, we are required to make estimates and
judgments that affect the reported amounts of assets, liabilities, shareholders equity, revenues
and expenses, and disclosures of contingent assets and liabilities at the date of the financial
statements. In making such estimates, we rely on historical experience, market and other
conditions, and on assumptions that we believe to be reasonable. Accounting policies, estimates
and judgments which we believe are the most critical to aid in fully understanding and evaluating
our reported financial results include the following:
Revenue Recognition
We recognize revenue as product is shipped and title passes to the customer. We manufacture our
products either to standard specifications or to custom specifications agreed upon with the
customer in advance, and we inspect our products prior to shipment to ensure that these
specifications are met. We monitor and track product returns and the corresponding provisions
established. Despite our efforts to improve our quality and service to customers, we cannot
guarantee that we will continue to experience the same or better return rates than we have in the
past. Any significant increase in returns could have a material negative impact on our operating
results.
Allowance for Doubtful Trade Receivables
We perform ongoing credit evaluations of our customers and adjusts credit limits based upon payment
history and the customers creditworthiness, as determined by our review of their current credit
information. We monitor market and economic conditions as well as collections and payments from
our customers. We maintain a provision for estimated credit losses based upon any specific
customer collection issues identified, including market and economic conditions. While such credit
losses have historically been within our expectations and the provisions established, actual credit
loss rates may differ from our estimates. Any significant increase in credit losses in excess of
our expectations could have a material negative impact on the value of our trade receivables and
operating results and cash flows.
Inventory Valuation and Obsolescence
We value inventories at the lower of (i) cost to purchase or manufacture the inventory or (ii) the
current estimated enterprise value of the inventory. We also buy scrap and recyclable material
(including regrind material) to be used in future production. We record
these inventories initially at purchase price, and based on the inventory aging and other
considerations for realizable value, we write down the carrying value to realizable value where
appropriate. We review inventory on-hand and record provisions for obsolete inventory. A
significant increase in the demand for our raw materials could result in a short-term increase in
the cost of inventory purchases, while a significant decrease in demand could result in an increase
in the amount of excess inventory quantities on hand. In addition, most of our business involves
the manufacture of custom products, where the loss of a specific customer could increase the
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amount of excess or obsolete inventory on hand. Although we make efforts to ensure the accuracy of
forecasts of future product demand, any significant unanticipated changes in demand could have a
significant impact on the value of inventory and operating results.
Property, Plant and Equipment
Property, plant and equipment are carried at cost less accumulated depreciation. Major additions
and improvements are capitalized. Maintenance and repairs are expensed as incurred. Depreciation
expense is recorded on a straight-line basis over the estimated useful lives of the related assets.
In compliance with the Property, Plant and Equipment topic of the ASC, fixed assets are reviewed
for impairment whenever conditions indicate that the carrying amount may not be recoverable. In
evaluating the recoverability of long-lived assets, such assets are grouped at the lowest level for
which identifiable cash flows are largely independent of the cash flows of other assets. Such
impairment tests compare estimated undiscounted cash flows to the recorded value of the asset. If
an impairment is indicated, the asset is written down to its fair value or, if fair value is not
readily determinable, to an estimated fair value based on discounted cash flows, and a
corresponding loss is recorded. The accompanying notes to the consolidated financial statements
disclose the impact of fixed asset impairments and the factors which led to these impairments.
Goodwill
We follow the guidance of the Business Combinations topic of the ASC in recording goodwill arising
from a business combination as the excess of purchase price and related costs over the fair value
of identifiable assets acquired and liabilities assumed. Goodwill is assigned to the reporting
unit that benefits from the acquired business. Our annual goodwill impairment testing date is the
first day of the Companys fourth quarter. In addition, a goodwill impairment assessment is
performed if an event occurs or circumstances change that would make it more likely than not that
the fair value of a reporting unit is below its carrying amount. The goodwill impairment test is a
two-step process which requires the Company to make assumptions regarding fair value. The first
step consists of estimating the fair value of each reporting unit using a number of factors,
including projected future operating results and business plans, economic projections, anticipated
future cash flows, discount rates, the allocation of shared or corporate items and comparable
marketplace fair value data from within a comparable industry grouping. The estimated fair values
of each reporting unit are compared to the respective carrying values, which includes allocated
goodwill. If the estimated fair value is less than the carrying value, the second step is
completed to compute the impairment amount by determining the implied fair value of goodwill. This
determination requires the allocation of the estimated fair value of the reporting unit to the
recorded and unrecorded assets and liabilities of the reporting unit. Any remaining unallocated
fair value represents the implied fair value of goodwill, which is compared to the corresponding
carrying value to compute the goodwill impairment amount. Management believes the estimates of the
underlying components of fair value are reasonable. The accompanying notes to the consolidated
financial statements disclose the impact of goodwill impairments and the factors that led to these
impairments.
Other Intangible Assets
Costs allocated to customer relationships, product formulations and other intangible assets are
based on their fair value at the date of acquisition. The cost of other intangible assets is
amortized on a straight-line basis over the assets estimated useful life ranging from three (3) to
twenty (20) years. In accordance with the Intangibles Goodwill and Other topic of the ASC, all
amortizable intangible assets are assessed for impairment whenever events indicate a possible loss.
Such an assessment involves estimating undiscounted cash flows over the remaining useful life of
the intangible. If the review indicates that undiscounted cash flows are less than the recorded
value of the intangible asset, the carrying amount of the intangible is reduced by the estimated
cash flow shortfall on a discounted basis, and a corresponding loss is recorded. The accompanying
notes to the consolidated financial statements disclose the impact of intangible asset impairments
and the factors that led to these impairments.
Income Taxes
Deferred tax assets and liabilities are determined based on temporary differences between financial
statement carrying amounts and tax bases of assets and liabilities, applying enacted tax rates
expected to be in effect for the year in which the differences are expected to reverse. Deferred
tax assets are recognized for credit carryforwards and then assessed to determine the likelihood of
realization. Valuation allowances are established to the extent we believe it is more likely than
not that deferred tax assets will not be realized. Expectations of future earnings, the scheduled
reversal of deferred tax liabilities, the ability to carryback losses and credits to offset taxable
income in a prior year, and tax planning strategies are the primary drivers underlying our
evaluation of valuation allowances. Deferred tax amounts recorded may materially differ from the
amounts that are ultimately payable and expensed if our estimates of future earnings and outcomes
of tax planning strategies are ultimately inaccurate.
Deferred income taxes are not provided for undistributed earnings on foreign consolidated
subsidiaries to the extent that such earnings are reinvested for an indefinite period of time. If
those undistributed foreign earnings were not considered indefinitely reinvested, we would be
required to recognize additional income tax expense.
The Company accounts for income taxes under the updated provisions of the Income Taxes topic of the
ASC. Under this topic of the ASC, in order to recognize an uncertain tax
benefit, the taxpayer must be more likely than not of sustaining the position, and the measurement
of the benefit is calculated as the largest amount that is more than 50% likely to be realized upon
resolution of the
24
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benefit. Tax authorities regularly examine the companys returns in the
jurisdictions in which Spartech does business. Management regularly assesses the tax risk of the
companys return filing positions and believes its accruals for uncertain tax benefits are adequate
as of October 30, 2010.
Litigation and Other Contingencies
We are involved in litigation in the ordinary course of business, including environmental matters.
Management routinely assesses the likelihood of adverse judgments or outcomes to those matters, as
well as ranges of probable losses, to the extent losses are reasonably estimable. In accordance
with the Contingencies topic of the ASC, accruals for such contingencies are recorded to the extent
that management concludes their occurrence is probable and the financial impact, should an adverse
outcome occur, is reasonably estimable. Disclosure for specific legal contingencies is provided if
the likelihood of occurrence is at least reasonably possible and the exposure is considered
material to the consolidated financial statements. In making determinations of likely outcomes of
litigation matters, management considers many factors. These factors include, but are not limited
to, past experience, interpretation of relevant laws or regulations and the specifics and status of
each matter. If the assessment of the various factors changes, the estimates may change. That may
result in the recording of an accrual or a change in a previously recorded accrual. Predicting the
outcome of claims and litigation and estimating related costs and exposure involves substantial
uncertainties that could cause actual costs to vary materially from estimates and accruals and,
therefore, could have a material impact on our consolidated results of operations, financial
position or cash flows, in a future reporting period.
Restructuring and Exit Costs
The Company follows the guidance of the Exit or Disposal Cost Obligations topic of the ASC in
recognizing restructuring costs related to exit or disposal cost obligations. Detailed
documentation is maintained and updated to ensure that accruals are properly supported. If
management determines that there is a change in estimate, the accruals are adjusted to reflect this
change.
For additional information regarding our significant accounting policies, as well as the impact of
recently issued accounting standards, see the accompanying notes to the consolidated financial
statements.
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ITEM 7A. | QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK |
Interest Rate Risk
We are exposed to changes in interest rates primarily as a result of our borrowing activities. Our
earnings and cash flows are subject to fluctuations in interest rates on our floating rate debt
facilities. At October 30, 2010, we had $53.9 million of debt subject to variable short-term
interest rates and $118.6 million of fixed rate debt outstanding. Based upon the October 30, 2010,
balance of the floating rate debt, a hypothetical 10% increase or decrease in interest rates would
cause an estimated $0.9 million impact on annual interest expense. We are not currently engaged in
any interest rate derivative instruments to manage our exposure to interest rate fluctuations. The
fair value of our fixed rate debt is subject to changes in interest rates and the October 30, 2010
fair values of such instruments are disclosed in the accompanying notes to the consolidated
financial statements.
Foreign Currency Exchange Risk
We are also exposed to market risk through changes in foreign currency exchange rates, including
the Canadian dollar, euro and Mexican peso. Based upon our October 30, 2010 currency exposures, a
hypothetical 10% weakening of the U.S. dollar against the Canadian dollar and euro would cause an
approximate $0.8 million and $0.3 million decrease, respectively, in future earnings, fair values
and cash flows and have an immaterial impact against the Mexican peso. Based on our October 31,
2009, currency exposure, a hypothetical ten-percent weakening of the U.S. dollar against the
Canadian dollar would have caused an approximate $3.0 million decrease in future earnings, fair
values and cash flows and would have had an immaterial impact against the euro and Mexican peso.
The decrease in our exposure to the Canadian dollar is discussed further in the notes to the
consolidated financial statements.
Commodity Price Risk
The Company uses certain commodities, primarily plastic resins, in its manufacturing processes. The
cost of operations can be affected as the market for these commodities changes. As the price of
resin increases or decreases, market prices for the Companys products will also generally increase
or decrease. This will typically lead to higher or lower average selling prices and will impact
the Companys gross profit and operating income. The impact on operating income is due to a lag in
matching the change in raw material cost of goods sold and the change in product sales prices. The
Company attempts to minimize its exposure to resin price changes by entering into indexed product
sales pricing contracts with customers and carefully managing the quantity of its inventory on
hand.
See Part I Item 1A. Risk Factors for additional disclosures about market risk.
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ITEM 8. | FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
Managements Responsibility for Financial Statements
The Companys management is responsible for the integrity and accuracy of the consolidated
financial statements. Management believes that the consolidated financial statements for the three
years ended October 30, 2010, October 31, 2009, and November 1, 2008 have been prepared in
accordance with accounting principles generally accepted in the United States. In preparing the
consolidated financial statements, management makes informed judgments and estimates when necessary
to reflect the expected effects of events and transactions that have not been completed. The
Companys disclosure controls and procedures ensure that material information required to be
disclosed is recorded, processed, summarized and communicated with management and reported within
the required time periods.
In meeting its responsibility for the reliability of the consolidated financial statements,
management relies on a system of internal controls. This system is designed to provide reasonable
assurance that assets are safeguarded and transactions are executed in accordance with managements
authorization and recorded properly to allow the preparation of financial statements in accordance
with accounting principles generally accepted in the United States. The design of this system
recognizes that errors or irregularities may occur and that estimates and judgments are required to
assess the relative cost and expected benefits of the controls. Management believes that the
Companys accounting controls provide reasonable assurance that errors or irregularities that could
be material to the consolidated financial statements are prevented or would be detected in a timely
period.
The Companys Board of Directors is responsible for ensuring the independence and qualifications of
Audit Committee members under applicable New York Stock Exchange and Securities and Exchange
Commission standards. The Audit Committee consists of three independent directors and oversees the
Companys financial reporting and internal controls system. The Audit Committee meets with
management, the independent registered public accounting firm and internal auditors periodically to
review auditing, financial reporting and internal control matters. The Audit Committee held nine
(9) meetings during fiscal 2010.
The Companys independent registered public accounting firm, Ernst & Young LLP, is engaged to
express an opinion on the Companys consolidated financial statements and on the Companys internal
control over financial reporting. Ernst & Young LLPs opinions are based on procedures which the
firm believes to be sufficient to provide reasonable assurance that the consolidated financial
statements contain no material errors and that the Companys internal controls are effective.
Managements Report on Internal Control over Financial Reporting
The Companys management is responsible for establishing and maintaining adequate internal control
over financial reporting. With the participation of the Chief Executive Officer and Chief
Financial Officer, management conducted an assessment of the effectiveness of its internal control
over financial reporting based on the framework set forth in Internal ControlIntegrated Framework
issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). Based on
our evaluation under the COSO framework, management concluded that the Companys internal control
over financial reporting was effective as of October 30, 2010.
The Companys independent registered public accounting firm, Ernst & Young LLP, was appointed by
the Audit Committee of the Companys Board of Directors and ratified by the Companys shareholders.
Ernst & Young LLP has audited and reported on the consolidated financial statements of Spartech
Corporation and its subsidiaries and the effectiveness of the Companys internal control over
financial reporting.
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Report of Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Spartech Corporation and Subsidiaries
The Board of Directors and Shareholders
Spartech Corporation and Subsidiaries
We have audited the accompanying consolidated balance sheets of Spartech Corporation and
subsidiaries (collectively, the Company) as of October 30, 2010, and October 31, 2009, and the
related consolidated statements of operations, shareholders equity, and cash flows of the Company
for each of the three years in the period ended October 30, 2010. Our audits also included the
financial statement schedule listed in the Index at Item 15(a). These financial statements and
schedule are the responsibility of the Companys management. Our responsibility is to express an
opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. An
audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the
financial statements. An audit also includes assessing the accounting principles used and the
significant estimates made by management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material
respects, the consolidated financial position of Spartech Corporation and subsidiaries at October
30, 2010, and October 31, 2009, and the consolidated results of their operations and their cash
flows for each of the three years in the period ended October 30, 2010, in conformity with U.S.
generally accepted accounting principles. Also, in our opinion, the related financial statement
schedule, when considered in relation to the basic consolidated financial statements taken as a
whole, presents fairly, in all material respects, the information set forth therein.
We also audited, in accordance with the standards of the Public Company Accounting Oversight Board
(United States), Spartech Corporation and subsidiaries internal control over financial reporting
as of October 30, 2010, based on criteria established in Internal Control Integrated Framework,
issued by the Committee of Sponsoring Organizations of the Treadway Commission, and our report
dated January 13, 2011, expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
St. Louis, Missouri
January 13, 2011
January 13, 2011
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Report of Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Spartech Corporation and Subsidiaries
The Board of Directors and Shareholders
Spartech Corporation and Subsidiaries
We have audited Spartech Corporation and subsidiaries (collectively, the Company) internal
control over financial reporting as of October 30, 2010, based on criteria established in Internal
ControlIntegrated Framework issued by the Committee of Sponsoring Organizations of the Treadway
Commission (the COSO criteria). The Companys management is responsible for maintaining effective
internal control over financial reporting, and for its assessment of the effectiveness of internal
control over financial reporting included in the accompanying Managements Report on Internal
Control over Financial Reporting. Our responsibility is to express an opinion on the Companys
internal control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control over financial reporting was
maintained in all material respects. Our audit included obtaining an understanding of internal
control over financial reporting, assessing the risk that a material weakness exists, testing and
evaluating the design and operating effectiveness of internal control based on the assessed risk,
and performing such other procedures as we considered necessary in the circumstances. We believe
that our audit provides a reasonable basis for our opinion.
A companys internal control over financial reporting is a process designed to provide reasonable
assurance regarding the reliability of financial reporting and the preparation of financial
statements for external purposes in accordance with generally accepted accounting principles. A
companys internal control over financial reporting includes those policies and procedures that (i)
pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the
transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of financial statements in accordance
with generally accepted accounting principles and that receipts and expenditures of the company are
being made only in accordance with authorizations of management and directors of the company; and
(iii) provide reasonable assurance regarding prevention or timely detection of unauthorized
acquisition, use or disposition of the companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over financial reporting may not prevent or
detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions or that
the degree of compliance with the policies or procedures may deteriorate.
In our opinion, the Company maintained, in all material respects, effective internal control over
financial reporting as of October 30, 2010, based on the COSO criteria.
We also have audited, in accordance with the standards of the Public Company Accounting Oversight
Board (United States), the consolidated balance sheets of the Company as of October 30, 2010 and
October 31, 2009, and the related consolidated statements of operations, shareholders equity, and
cash flows for each of the three years in the period ended October 30, 2010, and our report dated
January 13, 2011, expressed an unqualified opinion thereon.
/s/ Ernst & Young LLP
St. Louis, Missouri
January 13, 2011
January 13, 2011
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SPARTECH CORPORATION AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(Dollars in thousands, except share data)
CONSOLIDATED BALANCE SHEETS
(Dollars in thousands, except share data)
October 30, | October 31, | |||||||
2010 | 2009 | |||||||
Assets |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 4,900 | $ | 26,925 | ||||
Trade receivables, net of allowances of $3,404 and $2,470, respectively |
134,902 | 130,355 | ||||||
Inventories, net of inventory reserves of $6,539 and $5,430, respectively |
79,691 | 62,941 | ||||||
Prepaid expenses and other current assets, net |
35,789 | 33,299 | ||||||
Assets held for sale |
3,256 | 2,907 | ||||||
Total current assets |
258,538 | 256,427 | ||||||
Property, plant, and equipment, net |
211,844 | 229,003 | ||||||
Goodwill |
87,921 | 144,345 | ||||||
Other intangible assets, net |
14,559 | 28,404 | ||||||
Other long-term assets |
4,279 | 3,892 | ||||||
Total assets |
$ | 577,141 | $ | 662,071 | ||||
Liabilities
and shareholders equity |
||||||||
Current liabilities: |
||||||||
Current maturities of long-term debt |
$ | 880 | $ | 36,079 | ||||
Accounts payable |
129,037 | 103,484 | ||||||
Accrued liabilities |
34,112 | 39,505 | ||||||
Total current liabilities |
164,029 | 179,068 | ||||||
Long-term debt, less current maturities |
171,592 | 180,355 | ||||||
Other long-term liabilities: |
||||||||
Deferred taxes |
42,648 | 58,736 | ||||||
Other long-term liabilities |
5,866 | 7,033 | ||||||
Total liabilities |
384,135 | 425,192 | ||||||
Shareholders equity |
||||||||
Preferred stock (authorized: 4,000,000 shares, par value $1.00) Issued: None |
| | ||||||
Common stock (authorized: 55,000,000 shares, par value $0.75) Issued: 33,131,846 shares; outstanding: 30,884,503 and 30,719,277 shares, respectively |
24,849 | 24,849 | ||||||
Contributed capital |
204,966 | 204,183 | ||||||
Retained earnings |
10,036 | 60,411 | ||||||
Treasury stock, at cost, 2,247,343 and 2,412,569 shares, respectively |
(52,730 | ) | (54,860 | ) | ||||
Accumulated other comprehensive income |
5,885 | 2,296 | ||||||
Total shareholders equity |
193,006 | 236,879 | ||||||
Total liabilities and shareholders equity |
$ | 577,141 | $ | 662,071 | ||||
The accompanying notes are an integral part of these consolidated financial statements.
30
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SPARTECH CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in thousands, except per share data)
CONSOLIDATED STATEMENTS OF OPERATIONS
(Dollars in thousands, except per share data)
2010 | 2009 | 2008 | ||||||||||
Net sales |
$ | 1,022,896 | $ | 926,777 | $ | 1,321,169 | ||||||
Costs and expenses |
||||||||||||
Cost of sales |
914,293 | 810,469 | 1,204,932 | |||||||||
Selling, general and administrative expenses |
88,852 | 77,868 | 88,073 | |||||||||
Amortization of intangibles |
3,774 | 4,479 | 5,163 | |||||||||
Goodwill impairments |
56,149 | | 217,974 | |||||||||
Other intangible and fixed asset impairments |
13,674 | 2,592 | 9,031 | |||||||||
Restructuring and exit costs |
7,290 | 5,234 | 2,230 | |||||||||
Total costs and expenses |
1,084,032 | 900,642 | 1,527,403 | |||||||||
Operating (loss) earnings |
(61,136 | ) | 26,135 | (206,234 | ) | |||||||
Interest, net of interest income |
12,025 | 15,379 | 19,403 | |||||||||
Debt extinguishment costs |
729 | | | |||||||||
(Loss) earnings from continuing operations before income taxes |
(73,890 | ) | 10,756 | (225,637 | ) | |||||||
Income tax (benefit) expense |
(24,247 | ) | 7,451 | (53,988 | ) | |||||||
Net (loss) earnings from continuing operations |
(49,643 | ) | 3,305 | (171,649 | ) | |||||||
Net (loss) earnings from discontinued operations, net of tax |
(732 | ) | 5,046 | (20,463 | ) | |||||||
Net (loss) earnings |
$ | (50,375 | ) | $ | 8,351 | $ | (192,112 | ) | ||||
Basic (loss) earnings per share: |
||||||||||||
(Loss) earnings from continuing operations |
$ | (1.60 | ) | $ | 0.11 | $ | (5.61 | ) | ||||
(Loss) earnings from discontinued operations, net of tax |
(0.03 | ) | 0.16 | (0.68 | ) | |||||||
Net (Loss) earnings per share |
$ | (1.63 | ) | $ | 0.27 | $ | (6.29 | ) | ||||
Diluted (loss) earnings per share: |
||||||||||||
(Loss) earnings from continuing operations |
$ | (1.60 | ) | $ | 0.11 | $ | (5.61 | ) | ||||
(Loss) earnings from discontinued operations, net of tax |
(0.03 | ) | 0.16 | (0.68 | ) | |||||||
Net (Loss) earnings per share |
$ | (1.63 | ) | $ | 0.27 | $ | (6.29 | ) | ||||
Dividends declared per share |
$ | | $ | 0.05 | $ | 0.37 | ||||||
The accompanying notes are an integral part of these consolidated financial statements.
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SPARTECH CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF SHAREHOLDERS EQUITY
(Dollars in thousands)
CONSOLIDATED STATEMENTS OF SHAREHOLDERS EQUITY
(Dollars in thousands)
Accumulated Other | ||||||||||||||||||||||||
Comprehensive | Total Shareholders | |||||||||||||||||||||||
Common Stock | Contributed Capital | Retained Earnings | Treasury Stock | Income (Loss) | Equity | |||||||||||||||||||
Balance, November 3, 2007 |
$ | 24,849 | $ | 200,485 | $ | 257,111 | $ | (52,531 | ) | $ | 9,366 | $ | 439,280 | |||||||||||
Net loss |
| | (192,112 | ) | | | (192,112 | ) | ||||||||||||||||
Other comprehensive loss: |
||||||||||||||||||||||||
Translation adjustments |
| | | | (7,280 | ) | (7,280 | ) | ||||||||||||||||
Comprehensive loss |
(199,392 | ) | ||||||||||||||||||||||
Issuance of common stock |
| (1,282 | ) | | 4,094 | | 2,812 | |||||||||||||||||
Stock-based compensation |
| 3,453 | | 178 | | 3,631 | ||||||||||||||||||
Dividends declared |
| | (11,291 | ) | | | (11,291 | ) | ||||||||||||||||
Treasury stock purchases |
| | | (8,130 | ) | | (8,130 | ) | ||||||||||||||||
Adjustment to initially apply FASB
guidance for income tax uncertainties |
| | (120 | ) | | | (120 | ) | ||||||||||||||||
Balance, November 1, 2008 |
$ | 24,849 | $ | 202,656 | $ | 53,588 | $ | (56,389 | ) | $ | 2,086 | $ | 226,790 | |||||||||||
Net earnings |
| | 8,351 | | | 8,351 | ||||||||||||||||||
Other comprehensive income: |
||||||||||||||||||||||||
Translation adjustments |
| | | | 210 | 210 | ||||||||||||||||||
Comprehensive income |
8,561 | |||||||||||||||||||||||
Stock-based compensation |
| 1,527 | | 1,529 | | 3,056 | ||||||||||||||||||
Dividends declared |
| | (1,528 | ) | | | (1,528 | ) | ||||||||||||||||
Balance, October 31, 2009 |
$ | 24,849 | $ | 204,183 | $ | 60,411 | $ | (54,860 | ) | $ | 2,296 | $ | 236,879 | |||||||||||
Net loss |
| | (50,375 | ) | | | (50,375 | ) | ||||||||||||||||
Other comprehensive income: |
||||||||||||||||||||||||
Translation adjustments |
| | | | 3,589 | 3,589 | ||||||||||||||||||
Comprehensive loss |
(46,786 | ) | ||||||||||||||||||||||
Stock-based compensation |
| 783 | | 2,130 | | 2,913 | ||||||||||||||||||
Balance, October 30, 2010 |
$ | 24,849 | $ | 204,966 | $ | 10,036 | $ | (52,730 | ) | $ | 5,885 | $ | 193,006 | |||||||||||
The accompanying notes are an integral part of these consolidated financial statements.
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SPARTECH CORPORATION AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in thousands)
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Dollars in thousands)
2010 | 2009 | 2008 | ||||||||||
Cash flows from operating activities |
||||||||||||
Net (loss) earnings |
$ | (50,375 | ) | $ | 8,351 | $ | (192,112 | ) | ||||
Adjustments to reconcile net (loss) earnings to net cash
provided by operating activities: |
||||||||||||
Depreciation and amortization |
36,632 | 44,030 | 47,201 | |||||||||
Stock-based compensation expense |
3,107 | 3,071 | 3,634 | |||||||||
Goodwill impairment |
56,424 | | 238,641 | |||||||||
Other intangible and fixed asset impairments |
13,674 | 2,592 | 15,846 | |||||||||
Restructuring and exit costs |
2,849 | 2,114 | 659 | |||||||||
Gain on disposition of assets, net |
(1,116 | ) | (6,242 | ) | | |||||||
Provision for bad debt expense |
8,111 | 4,321 | 4,763 | |||||||||
Deferred taxes |
(22,067 | ) | 2,523 | (59,100 | ) | |||||||
Change in current assets and liabilities: |
||||||||||||
Trade receivables |
(12,175 | ) | 36,254 | 31,326 | ||||||||
Inventories |
(16,467 | ) | 29,343 | 19,026 | ||||||||
Prepaid expenses and other current assets |
2,868 | (9,635 | ) | 1,727 | ||||||||
Accounts payable |
24,283 | (47,519 | ) | (11,691 | ) | |||||||
Accrued liabilities |
(5,837 | ) | (4,736 | ) | (2,766 | ) | ||||||
Other, net |
(581 | ) | 797 | (542 | ) | |||||||
Net cash provided by operating activities |
39,330 | 65,264 | 96,612 | |||||||||
Cash flows from investing activities |
||||||||||||
Capital expenditures |
(21,432 | ) | (8,098 | ) | (17,276 | ) | ||||||
Proceeds from the disposition of assets |
3,560 | 32,677 | 584 | |||||||||
Business acquisitions |
| | (792 | ) | ||||||||
Net cash (used) provided by investing activities |
(17,872 | ) | 24,579 | (17,484 | ) | |||||||
Cash flows from financing activities |
||||||||||||
Bank credit facility borrowings (payments), net |
45,900 | (41,600 | ) | (49,903 | ) | |||||||
Payments on notes and bank term loan |
(87,582 | ) | (18,936 | ) | (7,876 | ) | ||||||
Payments on bonds and leases |
(515 | ) | (1,183 | ) | 573 | |||||||
Debt issuance costs |
(1,174 | ) | (215 | ) | (2,424 | ) | ||||||
Cash dividends on common stock |
| (3,057 | ) | (13,926 | ) | |||||||
Issuance of common stock |
| | 2,812 | |||||||||
Stock-based compensation exercised |
(194 | ) | (15 | ) | 16 | |||||||
Treasury stock acquired |
| | (9,667 | ) | ||||||||
Net cash used by financing activities |
(43,565 | ) | (65,006 | ) | (80,395 | ) | ||||||
Effect of exchange rate changes on cash and cash equivalents |
82 | (30 | ) | (24 | ) | |||||||
(Decrease) increase in cash and cash equivalents |
(22,025 | ) | 24,807 | (1,291 | ) | |||||||
Cash and cash equivalents at beginning of year |
26,925 | 2,118 | 3,409 | |||||||||
Cash and cash equivalents at end of year |
$ | 4,900 | $ | 26,925 | $ | 2,118 | ||||||
Supplemental Disclosures: |
||||||||||||
Cash paid during the year for: |
||||||||||||
Interest |
$ | 12,780 | $ | 16,222 | $ | 18,829 | ||||||
Income taxes |
5,711 | 6,598 | 257 | |||||||||
Schedule of business acquisitions: |
||||||||||||
Fair value of assets acquired |
| | 187 | |||||||||
Liabilities assumed |
| | 605 | |||||||||
Purchase price adjustments |
| | | |||||||||
Total cash paid |
$ | | $ | | $ | 792 | ||||||
The accompanying notes are an integral part of these consolidated financial statements.
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1) Significant Accounting Policies
Basis of Presentation
The preparation of financial statements in conformity with generally accepted accounting principles
(GAAP) requires management to make estimates and assumptions that affect reported amounts and
related disclosures. Actual results could differ from those estimates. Certain reclassifications
have been made to the prior period financial statements and notes to conform to the current period
presentation. Dollars presented are in thousands except per share data, unless otherwise
indicated.
In 2009, the Company sold its wheels and profiles businesses and closed and liquidated three
businesses, including a manufacturer of boat components sold to the marine market and one
compounding and one sheet business that previously serviced single customers. These businesses are
classified as discontinued operations based on the Financial Accounting Standards Board (FASB)
Accounting Standards Codification (ASC) topic, Discontinued Operations. Accordingly, for all
periods presented herein, the consolidated statements of operations conform to this presentation.
The wheels, profiles and marine businesses were previously reported in the Engineered Products
group and due to these dispositions, the Company no longer has this reporting group. See Notes 2
and 15 for further discussion of the Companys discontinued operations and segments, respectively.
The Companys fiscal year ends on the Saturday closest to October 31st. Fiscal years presented in
this report contain 52 weeks and years presented are fiscal unless noted otherwise.
Basis of Consolidation
The accompanying consolidated financial statements include the accounts of Spartech Corporation and
its controlled affiliates. All intercompany transactions and balances have been eliminated in
consolidation.
Segments
Spartech is organized into three reportable segments based on its operating structure and the
products manufactured. The three reportable segments are Custom Sheet and Rollstock, Packaging
Technologies and Color and Specialty Compounds. During the second quarter of 2010, the Company
moved organizational reporting and management responsibilities of two businesses previously
included in the Color and Specialty Compounds segment to the Custom Sheet and Rollstock segment.
Also in the second quarter, the Company reorganized the internal reporting and management
responsibilities of certain product lines between the Custom Sheet and Rollstock and Packaging
Technologies segments to better align management of these product lines with end markets. These
management and reporting changes resulted in a reorganization of the Companys three reportable
segments beginning in the second quarter. Accordingly, historical segment results have been
reclassified to conform to these changes. See Note 15 for further discussion of the Companys
segments.
Revenue Recognition
The Company manufactures products either to standard specifications or to custom specifications
agreed upon with the customer in advance, and it inspects products prior to shipment to ensure that
these specifications are met. Revenues are recognized as the product is shipped and title passes
to the customer in accordance with generally accepted accounting principles in the United States
based on the Revenue Recognition topic of the ASC. Shipping and handling costs associated with the
shipment of goods are recorded as costs of sales in the consolidated statement of operations.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted
in the United States requires management to make certain estimates and assumptions that affect the
amounts reported in the consolidated financial statements and accompanying notes. Estimates are
adjusted to reflect actual experience when necessary. Significant estimates and assumptions affect
many items in the financial statements. These include allowance for doubtful accounts, sales
returns and allowances, inventory obsolescence, income tax liabilities and assets and related
valuation allowances, asset impairments, valuations of goodwill and other intangible assets, value
of equity-based awards, restructuring reserves, self-insurance reserves, environmental reserves,
contingencies, certain accruals, and the allocation of corporate costs to segments. Significant
estimates and assumptions are also used to establish the fair value and useful lives of depreciable
tangible and certain intangible assets. Actual results may differ from those estimates and
assumptions, and such results may affect the results of operations, financial condition and cash
flows.
Cash Equivalents
Cash equivalents consist of highly liquid investments with original maturities of three months or
less.
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Allowance for Doubtful Accounts
The Company performs ongoing credit evaluations of customers, including reviewing creditworthiness
from third-party reporting agencies, monitoring market and economic conditions, monitoring payment
histories, and adjusting credit limits as necessary. The
Company continually monitors collections and payments from customers and maintains a provision for
estimated credit losses based on an assessment of risk and specifically identified customer
collection issues.
Inventories
Inventories are valued at the lower of cost or market. Inventory reserves reduce the cost basis of
inventory. Inventory values are primarily based on either actual or standard costs, which
approximate average cost. Standard costs are revised at least once annually, the effect of which
is allocated between inventories and cost of sales. Finished goods include the costs of material,
labor and overhead.
Property, Plant and Equipment
Property, plant and equipment are carried at cost less accumulated depreciation. Major additions
and improvements are capitalized. Maintenance and repairs are expensed as incurred. Depreciation
expense is recorded on a straight-line basis over the estimated useful lives of the related assets
as shown below and totaled $32,858, $36,824 and $38,115 in years 2010, 2009 and 2008, respectively.
Classification | Years | |||
Buildings and leasehold improvements |
20-25 | |||
Machinery and equipment |
12-16 | |||
Furniture and fixtures |
5-10 | |||
Computer equipment and software |
3-7 |
In compliance with the Property, Plant and Equipment topic of the ASC, long-lived assets are
reviewed for impairment whenever in managements judgment conditions indicate the carrying amount
may not be recoverable. In evaluating the recoverability of long-lived assets, such assets are
grouped at the lowest level for which identifiable cash flows are largely independent of the cash
flows of other assets. Such impairment tests compare estimated undiscounted cash flows to the
recorded value of the asset. If an impairment is indicated, the asset is written down to its fair
value or, if fair value is not readily determinable, to an estimated fair value based on discounted
cash flows, and a corresponding loss is recorded. See Note 5 for further discussion of the
Companys property, plant and equipment balances and impairment testing results.
Goodwill
The Company follows the guidance of the Business Combinations topic of the ASC in recording
goodwill arising from a business combination as the excess of purchase price over the fair value of
identifiable assets acquired and liabilities assumed.
Goodwill is assigned to the reporting unit that benefits from the acquired business. The Companys
annual goodwill impairment testing date is the first day of the Companys fourth quarter. In
addition, a goodwill impairment assessment is performed if an event occurs or circumstances change
that would make it more likely than not that the fair value of a reporting unit is below its
carrying amount. The goodwill impairment test is a two-step process that requires the Company to
make assumptions regarding fair value. The first step consists of estimating the fair value of
each reporting unit using a number of factors, including projected future operating results and
business plans, economic projections, anticipated future cash flows, discount rates, the allocation
of shared or corporate items and comparable marketplace fair value data from within a comparable
industry grouping. The estimated fair values of each reporting unit are compared to the respective
carrying values, which includes allocated goodwill. If the estimated fair value is less than the
carrying value, the second step is completed to compute the impairment amount by determining the
implied fair value of goodwill. This determination requires the allocation of the estimated fair
value of the reporting unit to the assets and liabilities of the reporting unit. Any remaining
unallocated fair value represents the implied fair value of goodwill, which is compared to the
corresponding carrying value to compute the goodwill impairment amount. Management believes that
the estimates of the underlying components of fair value are reasonable. See Note 4 for further
discussion of the Companys goodwill balances and annual impairment testing results.
Other Intangible Assets
Costs allocated to customer relationships, product formulations and other intangible assets are
based on their fair value at the date of acquisition. The cost of other intangible assets is
amortized on a straight-line basis over the assets estimated useful life ranging from three (3) to
twenty (20) years. In accordance with the Intangibles Goodwill and Other topic of the ASC, all
amortizable intangible assets are assessed for impairment whenever events indicate a possible loss.
Such an assessment involves estimating undiscounted cash flows over the remaining useful life of
the intangible. If the assessment indicates that undiscounted cash flows are less than the
recorded value of the intangible asset, the carrying amount of the intangible is reduced by the
estimated cash-flow shortfall on a discounted basis, and a corresponding loss is recorded. See
Note 4 for further discussion of the Companys intangible asset balances and impairment testing
results.
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Fair Value of Financial Instruments
The Company uses the following methods and assumptions in estimating fair value of financial
instruments:
| Cash, accounts receivable, notes receivable, accounts payable and accrued liabilities The carrying value of these instruments approximates fair value due to their short-term nature. | ||
| Long-term debt (including bank credit facilities) The estimated fair value of the long-term debt is based on estimated borrowing rates to discount the cash flows to their present value as provided by a broker, or otherwise, quoted, current market prices for same or similar issues. See Note 3 for further details. |
Stock-Based Compensation
In accordance with the Compensation Stock Compensation topic of the ASC, the Company measures
and recognizes compensation expense for all share-based payment awards made to employees and
directors based on estimated fair values.
Foreign Currency Translation
Assets and liabilities of the Companys non-U.S. operations are translated from their functional
currency to U.S. dollars using exchange rates in effect at the balance sheet date, and adjustments
resulting from the translation process are included in accumulated other comprehensive income. All
income and expense activity is translated using the average exchange rate during the period.
Transactional gains and losses arising from receivable and payable balances, including intercompany
balances, in the normal course of business that are denominated in a currency other than the
functional currency of the operation are recorded in the consolidated statements of operations when
they occur. The Companys foreign currency loss from continuing operations, net totaled $2,146,
$1,967 and $901 in 2010, 2009 and 2008, respectively, and is included in selling, general and
administrative expenses in the consolidated statements of operations.
Income Taxes
In accordance with the Income Taxes topic of the ASC, deferred tax assets and liabilities are
recognized for the future tax consequences attributable to temporary differences between the
financial statement carrying amounts of assets and liabilities and their respective tax bases.
Deferred tax assets are also recognized for credit carryforwards and then assessed (including the
anticipation of future income) to determine the likelihood of realization. A valuation allowance
is established to the extent management believes that it is more likely than not that a deferred
tax asset will not be realized. Deferred tax assets and liabilities are measured using the rates
expected to apply to taxable income in the years in which the temporary differences are expected to
reverse and the credits are expected to be used. The effect of a change in tax rates on deferred
tax assets and liabilities is recognized in income in the period that includes the enactment date.
The actual realization of the deferred taxes may be materially different from the amounts provided
for in the consolidated financial statements due to the complexities of tax laws, changes in
statutory tax rates, and estimates of the companys future taxable income levels by jurisdiction.
Deferred income taxes are not provided for undistributed earnings on foreign consolidated
subsidiaries to the extent such earnings are reinvested for an indefinite period of time.
The Company accounts for income taxes under the updated provisions of the Income Taxes topic of the
ASC. Under this topic of the ASC, in order to recognize an uncertain tax benefit, the taxpayer
must be more likely than not of sustaining the position, and the measurement of the benefit is
calculated as the largest amount that is more than 50% likely to be realized upon resolution of the
benefit. Tax authorities regularly examine the Companys returns in the jurisdictions in which it
does business. Management regularly assesses the tax risk of the Companys return filing positions
and believes that its accruals for uncertain tax benefits are adequate as of October 30, 2010.
Comprehensive Income
Comprehensive income is the Companys change in equity during the period related to transactions,
events and circumstances from non-owner sources. At October 30, 2010, and October 31, 2009, other
comprehensive income (loss) consisted of cumulative foreign currency translation adjustments.
Restructuring and Exit Costs
The Company follows the guidance of the Exit or Disposal Cost Obligations topic of the ASC in
recognizing restructuring costs related to exit or disposal cost obligations. Documentation is
maintained and updated to ensure that accruals are properly supported. If management determines
that there is a change in estimate, the accruals are adjusted to reflect this change.
Litigation and Other Contingencies
The Company is involved in litigation in the ordinary course of business, including environmental
matters. Management routinely assesses the likelihood of adverse judgments or outcomes to those
matters, as well as ranges of probable losses, to the extent losses are reasonably estimable. In
accordance with the Contingencies topic of the ASC, accruals for such contingencies are recorded to
the extent that management concludes their occurrence is probable and the financial impact, should
an adverse outcome occur, is reasonably estimable. Disclosure for specific legal contingencies is
provided if the likelihood of occurrence is at least reasonably possible and the exposure is
considered material to the consolidated financial statements. In making determinations of likely
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outcomes of litigation matters, management considers many factors. These factors include, but are
not limited to, past experience, interpretation of relevant laws or regulations and the specifics
and status of each matter. If the assessment of the various factors changes, the estimates may
change. That may result in the recording of an accrual or a change in a previously recorded
accrual. Predicting the outcome of claims and litigation and estimating related costs and exposure
involves substantial uncertainties that could cause actual costs to vary materially from estimates
and accruals.
New Accounting Standards
In January 2010, the FASB issued an amendment to the Fair Value Measurements and Disclosures topic
of the ASC. This amendment requires disclosures about transfers into and out of Levels 1 and 2 and
separate disclosures about purchases, sales, issuances, and settlements relating to Level 3
measurements. It also clarifies existing fair value disclosures about the level of disaggregation
and about inputs and valuation techniques used to measure fair value. This amendment is effective
for periods beginning after December 15, 2009, except for the requirement to provide the Level 3
activity of purchases, sales, issuances and settlements, which will be effective for fiscal years
beginning after December 15, 2010, and for interim periods within those fiscal years. Accordingly
the Company will adopt this amendment in fiscal year 2011. Adoption of this amendment is not
expected to have an effect on the Companys financial position, results of operations or cash
flows.
In February 2008, the FASB issued a standard that delayed the effective date of the new guidance
regarding fair value measurement and disclosure for nonfinancial assets and liabilities to fiscal
years beginning after November 15, 2008. Accordingly, the Company adopted in fiscal year 2010 the
additional requirements of the Fair Value Measurements and Disclosures topic of the ASC that were
deferred by this standard. See Note 3 for further discussion regarding the adoption of this standard
and additional information regarding fair value measurements.
In June 2008, the FASB issued an accounting standard that addresses whether instruments granted in
share-based payment awards that entitle their holders to receive non-forfeitable dividends or
dividend equivalents before vesting should be considered participating securities and need to be
included in the earnings allocation in computing earnings per share (EPS) under the two-class
method. The two-class method is an earnings allocation formula that determines EPS for each class
of common stock and participating security according to dividends declared (or accumulated) and
participation rights in undistributed earnings. In accordance with the standard, the Companys
unvested restricted stock awards are considered participating securities because they entitle
holders to receive non-forfeitable dividends during the vesting term. In applying the two-class
method, undistributed earnings are allocated between common shares and unvested restricted stock
awards. The standard became effective for the Company on November 1, 2009, when the two-class
method of computing basic and diluted EPS was applied for all periods presented.
In December 2007, the FASB issued guidance on the Business Combinations topic of the ASC. Under
the guidance, an entity is required to recognize the assets acquired, liabilities assumed,
contractual contingencies and contingent consideration measured at their fair value at the
acquisition date. It further requires that acquisition-related costs are to be recognized
separately from the acquisition and expensed as incurred. In addition, acquired in-process
research and development is capitalized at fair value as an intangible asset and amortized over its
estimated useful life. The Business Combinations topic is effective for the Companys business
combinations beginning in fiscal year 2010. The guidance has no effect on the Companys historical
consolidated financial statements.
2) Discontinued Operations
Wheels Business Divestiture
On October 27, 2009, the Company sold its wheels business, a manufacturer of PVC tire and plastic
wheel assemblies primarily for the lawn and garden and medical markets. The sales price was
$34,500 included $6,000 of contingent payments, which are based on performance of the wheels
business during 2010, 2011 and 2012. To date, the Company has not recognized any of the contingent
consideration from this transaction. The wheels business has been segregated from continuing
operations and presented as discontinued operations. The wheels business was previously reported
as a part of the Engineered Products group, which no longer exists.
Profiles Business Divestiture
Effective October 3, 2009, the Company sold its profiles extrusion business located in Winnipeg,
Manitoba, Canada. The profiles business was principally engaged in the manufacturing of profile
window frames and fencing for the building and construction market. The sales price for the
business was $7,000 Canadian (approximately $6,486 U.S.). The profiles business has been
segregated from continuing operations and presented as discontinued operations. The profiles
business was previously reported as a part of the Engineered Products group, which no longer
exists. In October 2010, the Company finalized the closing EBITDA and working capital sales price
adjustment of the Profiles divesture, which resulted in a reduction to the prior year gain on sale
by $571.
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Other Closures
During 2009, the Company closed and liquidated its marine business in Rockledge, Florida, closed
its sheet business in Donchery, France, and closed a compounding business located in Arlington,
Texas. These businesses have been separated from continuing operations and are presented as
discontinued operations. A summary of the net sales and the net earnings (loss) from discontinued
operations is as follows:
2010 | 2009 | 2008 | ||||||||||
Net sales |
$ | 8 | $ | 48,857 | $ | 77,724 | ||||||
Costs and expenses |
533 | 50,495 | 100,993 | |||||||||
(525 | ) | (1,638 | ) | (23,269 | ) | |||||||
(Loss) gain on the sale of discontinued operations |
(571 | ) | 10,768 | | ||||||||
(Loss) earnings from discontinued operations
before income taxes |
(1,096 | ) | 9,130 | (23,269 | ) | |||||||
(Benefit) provision for income taxes |
(364 | ) | 4,084 | (2,806 | ) | |||||||
(Loss) earnings from discontinued operations, net of tax |
$ | (732 | ) | $ | 5,046 | $ | (20,463 | ) | ||||
As permitted under the Discontinued Operations topic of the ASC, the Company allocated interest
expense to the discontinued operations in 2009 and 2008. As the allocation of interest is only
permitted when there are associated revenues and no associated revenues existed in the current
year, no interest expense was allocated to discontinued operations in 2010. Total interest expense
allocated in 2009 and 2008 was $1,235 and $1,172, respectively, and was based on debt pay down from
the proceeds of sold businesses and related debt borrowing rates.
3) Fair Value of Financial Instruments
Effective November 2, 2008, the Company adopted the Fair Value Measurements and Disclosures topic
of the ASC. Disclosures for non-financial assets and liabilities that are measured at fair value,
but are recognized and disclosed as fair value on a non-recurring basis, were required
prospectively beginning November 1, 2009. The Fair Value Measurements and Disclosures topic of the
ASC defines fair value, establishes a framework for measuring fair value in accordance with
generally accepted accounting principles, and expands disclosures about fair value measurements.
The Company performs an analysis of all existing financial assets and financial liabilities
measured at fair value on a recurring basis to determine the significance and character of all
inputs used to determine their fair value. The Companys financial instruments, including cash,
accounts receivable, notes receivable, accounts payable and accrued liabilities, have net carrying
values that approximate their fair values due to the short-term nature of these instruments.
The standard establishes a fair value hierarchy that prioritizes the inputs to valuation techniques
used to measure fair value into the following three broad categories:
Level 1 inputs Quoted prices for identical assets and liabilities in active markets.
Level 2 inputs Quoted prices for similar assets and liabilities in active markets, quoted prices
for identical or similar assets and liabilities in markets that are not active, observable inputs
other than quoted prices and inputs that are derived principally from or corroborated by other
observable market data.
Level 3 inputs Unobservable inputs reflecting the entitys own assumptions about the assumptions
market participants would use in pricing the asset or liability.
The estimated fair value of the long-term debt, which falls in Level 2 of the fair value hierarchy,
is based on estimated borrowing rates to discount the cash flows to their present value as provided
by a broker, or otherwise, quoted, current market prices for same or similar issues. The following
table presents the carrying amount and estimated fair value of long-term debt:
October 30, 2010 | October 31, 2009 | |||||||||||||||
Carrying | Estimated | Carrying | Estimated | |||||||||||||
Amount | Fair Value | Amount | Fair Value | |||||||||||||
Total debt (including credit facilities)
|
$ | 172,472 | $ | 176,631 | $ | 216,434 | $ | 205,776 |
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The following table presents non-financial assets measured at fair value on a non-recurring basis
subsequent to their initial recognition:
October 30, 2010 | ||||||||||||||||||||
Total | Level 1 | Level 2 | Level 3 | Total Losses | ||||||||||||||||
Goodwill |
$ | 87,921 | $ | | $ | | $ | 87,921 | $ | (56,149 | ) | |||||||||
Intangible assets, net |
14,559 | | | 14,559 | (10,013 | ) | ||||||||||||||
Assets held for sale |
3,256 | | | 3,256 | (1,449 | ) | ||||||||||||||
$ | 105,736 | $ | | $ | | $ | 105,736 | $ | (67,611 | ) | ||||||||||
The estimated fair value of assets held for sale, which falls within Level 3 of the fair value
hierarchy, represents managements best estimate of fair value upon sale and is determined based on
broker analyses of prevailing market prices for similar assets.
The losses shown in the table above reflect impairments recorded during the year ended October 30,
2010. Refer to Notes 4, 5 and 6 for additional information.
4) Goodwill and Identifiable Intangible Assets
Goodwill
The Companys annual measurement date for its goodwill impairment test is the first day of its
fourth quarter. The Company also tests for impairment if an event occurs or circumstances change
that would more likely than not reduce the fair value of a reporting unit below its carrying
amount. As discussed in Note 1, the Company reorganized its reportable segments in the second
quarter of 2010. These changes resulted in reclassification of goodwill from the Color and
Specialty Compounds reporting unit to the Custom Sheet and Rollstock reporting unit and
reclassification of goodwill between the Custom Sheet and Rollstock reporting unit and the
Packaging Technologies reporting unit.
The assumptions, inputs and judgments used in performing the valuation analysis are inherently
subjective and reflect estimates based on known facts and circumstances at the time the Company
performs the valuation. These estimates and assumptions primarily include, but are not limited to,
the discount rate, terminal growth rate, EBITDA (earnings before interest, taxes, depreciation and
amortization) and capital expenditure forecasts. The use of different assumptions, inputs and
judgments or changes in circumstances could materially affect the results of the valuation. Due to
the inherent uncertainty involved in making these estimates, actual results could differ from the
Companys estimates. The following is a description of the valuation methodologies the Company
used to derive and test the reasonableness of the fair value of the reporting units:
| Income approach: To determine fair value, the Company discounted the expected cash flows of the reporting units. The Company calculated expected cash flows using forecasted annual revenue growth rates between approximately 2%-11% for each reporting unit over the next five years. We used discount rates between approximately 12%-14%, which represents the estimated weighted average cost of capital and reflects the overall level of inherent risk involved in the respective operations and the rate of return expected by market participants. To estimate cash flows beyond the final year of our forecast of five years, the Company used terminal growth rates of between approximately 2%-3% and incorporated the present value of the resulting terminal value into its estimate of fair value. | ||
| Guideline public company multiples: The Company used the guideline public company method to select reasonably similar/guideline publicly traded companies for each of the Companys reporting units. Using the guideline public company method, the Company calculated EBITDA multiples for each of the public companies using both historical and forecasted EBITDA figures. By applying these multiples to the appropriate historical and forecasted EBITDA figures for each reporting unit, fair value estimates were calculated. | ||
| Mergers and acquisitions transaction multiples: The Company calculated EBITDA multiples realized in actual mergers and acquisition transactions for the acquisition of comparable companies. Using the transaction multiples, the Company calculated EBITDA multiples for each of the seller companies using historical EBITDA figures. By applying these multiples to the appropriate historical EBITDA figures for each reporting unit, fair value estimates were calculated. |
The Company weighted the discounted cash flow method 100% in the valuation of each reporting unit
and relied upon fair value estimates for each reporting unit using the public company and
transaction multiples to test the reasonableness of the fair value estimates under the discounted
cash flow method.
In 2010, the first step of the Companys impairment analysis indicated that the fair value of the
its Custom Sheet and Rollstock reporting unit exceeded its carrying amount by a substantial amount.
Changes in any assumptions plus or minus 10% would not
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require goodwill impairment in the Custom Sheet and Rollstock reporting unit. Due to the
difference between the Companys enterprise value and book value and the results of the Companys
annual impairment test, the Company concluded that the carrying amounts of the Packaging
Technologies and Color and Specialty Compounds reporting units exceeded their respective fair
values. Accordingly, the Company performed the second step analysis, which compared the implied
fair value of these segments goodwill with the carrying amount of each respective reporting units
goodwill. The process of determining a reporting units implied fair value of goodwill involved
estimation of the fair value of the reporting units recorded and unrecorded tangible and
intangible assets and liabilities. If the implied fair value of goodwill exceeded the carrying
amount, then goodwill was not considered impaired. However, if the carrying amount of goodwill
exceeded the implied fair value, an impairment loss was recognized in an amount equal to that
excess.
Based upon the results of a third-party appraisal of long-lived assets and internal estimates of
discounted cash flows, management compared the implied fair value of the goodwill in each reporting
unit with the carrying value and concluded that $44,800 and $11,349 of goodwill impairments in the
Packaging Technologies and Color and Specialty Compounds reporting units, respectively, were
required. A tax benefit was recognized on a portion of these goodwill impairments. See Note 11
for further details on the tax effect of the goodwill impairments. Changes in the carrying amount
of goodwill for the years ended October 30, 2010, and October 31, 2009, are as follows:
Custom Sheet and | Packaging | Color and Specialty | Engineered | |||||||||||||||||
Rollstock | Technologies | Compounds | Products | Total | ||||||||||||||||
Goodwill balance as of November 1, 2008 |
$ | 21,023 | $ | 94,636 | $ | 18,402 | $ | 11,437 | $ | 145,498 | ||||||||||
Transfer of business |
10,284 | | | (10,284 | ) | | ||||||||||||||
Wheels divesture |
| | | (1,153 | ) | (1,153 | ) | |||||||||||||
Goodwill balance as of October 31, 2009 |
31,307 | 94,636 | 18,402 | | 144,345 | |||||||||||||||
Discontinuance of business |
(275 | ) | | | | (275 | ) | |||||||||||||
Segment reorganization |
9,423 | (2,370 | ) | (7,053 | ) | | | |||||||||||||
Impairment |
| (44,800 | ) | (11,349 | ) | | (56,149 | ) | ||||||||||||
Goodwill balance as of October 30, 2010 |
$ | 40,455 | $ | 47,466 | $ | | $ | | $ | 87,921 | ||||||||||
The Spartech Townsend reporting unit was transferred to the Custom Sheet and Rollstock reporting
unit as part of the discontinuance of the Engineered Products group and accordingly, $10,284 of
goodwill was reclassified in 2009. See Note 15 for additional information regarding the change in
the Companys segment reporting.
Identifiable Intangible Assets
In 2010, the Company performed impairment analyses pursuant to the Property, Plant and Equipment
topic of the ASC for certain other intangible assets that had indications that the carrying amount
may not be recoverable. Based on the Companys impairment analyses using the expected present
value of future cash flows, the Company determined that certain intangible assets were either fully
or partially impaired. Accordingly, the Company recorded $10,013 of impairments to write down
these intangible assets to fair value. Intangible asset impairments of $204, $7,020, and $2,789
were recorded in the Custom Sheet and Rollstock, Packaging Technologies, and Color and Specialty
Compounds segments, respectively.
As of October 30, 2010, and October 31, 2009, the Company had amortizable intangible assets as
follows:
2010 | 2009 | ||||||||||||||||||||||||||||
Gross Carrying | Accumulated | Net Carrying | Gross Carrying | Accumulated | Net Carrying | ||||||||||||||||||||||||
Amount | Amortization | Impairments | Amount | Amount | Amortization | Amount | |||||||||||||||||||||||
Non-compete agreements |
$ | 980 | $ | (776 | ) | $ | (204 | ) | $ | | $ | 980 | $ | (711 | ) | $ | 269 | ||||||||||||
Customer contracts / relationships |
21,579 | (9,812 | ) | (8,862 | ) | 2,905 | 21,587 | (7,942 | ) | 13,645 | |||||||||||||||||||
Product formulations / trademarks |
23,520 | (10,919 | ) | (947 | ) | 11,654 | 23,570 | (9,080 | ) | 14,490 | |||||||||||||||||||
$ | 46,079 | $ | (21,507 | ) | $ | (10,013 | ) | $ | 14,559 | $ | 46,137 | $ | (17,733 | ) | $ | 28,404 | |||||||||||||
Amortization expense for intangible assets totaled $3,774, $4,478 and $5,163 in 2010, 2009 and
2008, respectively. Amortization expense for amortizable intangible assets over the next five
years is estimated to be:
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Intangible | ||||
Year Ended | Amortization | |||
2011 |
$ | 1,689 | ||
2012 |
1,689 | |||
2013 |
1,689 | |||
2014 |
1,677 | |||
2015 |
1,546 | |||
Thereafter |
6,269 | |||
$ | 14,559 | |||
In 2008, due to market conditions, the Company performed impairment analyses pursuant to the
Property, Plant and Equipment topic of the ASC for certain other intangible assets that had
indications that the carrying amount may not be recoverable. Based on the Companys impairment
analyses using the expected present value of future cash flows, the Company determined that certain
intangible assets were either fully or partially impaired. Accordingly, the Company recorded
$6,906 of impairments to write down these intangible assets to fair value. These impairments were
included in the Color and Specialty Compounds segment. Additionally, the Company changed the
classification of one of its trademarks from an indefinite life intangible to an amortizable
intangible and began to amortize it over twenty (20) years.
5) Property, Plant and Equipment
Property, plant and equipment at October 30, 2010, and October 31, 2009, consisted of the
following:
2010 | 2009 | |||||||
Land |
$ | 9,820 | $ | 11,211 | ||||
Buildings and leasehold improvements |
96,946 | 102,155 | ||||||
Machinery and equipment |
373,898 | 376,360 | ||||||
Computer equipment and software |
39,428 | 38,456 | ||||||
Furniture and fixtures |
4,663 | 5,245 | ||||||
524,755 | 533,427 | |||||||
Accumulated depreciation |
(312,911 | ) | (304,424 | ) | ||||
$ | 211,844 | $ | 229,003 | |||||
In 2010, due to a change in the manner and extent to which certain fixed assets will be used, the
Company performed impairment analyses pursuant to the Property, Plant and Equipment topic of the
ASC, on certain buildings and machinery and equipment where it was determined that the carrying
amount may not be recoverable. Included in the analyses were buildings and machinery and equipment
that are held for sale or have been abandoned. Based on the Companys impairment analyses of fair
value using the expected present value of future cash flows and the market approach, the Company
determined that certain intangible assets were either fully or partially impaired. Accordingly,
fixed asset impairments of $506, $2,326 and $829 were recorded in the Custom Sheet and Rollstock,
Packaging Technologies, and Color and Specialty Compounds segments, respectively.
In 2009, due to a change in the manner and extent to which certain fixed assets will be used, the
Company performed impairment analyses pursuant to the Property, Plant and Equipment topic of the
ASC, on certain buildings and machinery and equipment, including a facility that is held for sale,
and determined that the carrying amount may not be recoverable. Based on the Companys impairment
analyses of fair value using the expected present value of future cash flows and the market
approach, the Company determined that certain intangible assets were either fully or partially
impaired. Accordingly, fixed asset impairments of $207, $549, and $1,836 were recorded in the
Custom Sheet and Rollstock, Packaging Technologies, and Color and Specialty Compounds segments,
respectively.
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6) Restructuring
Restructuring and exit costs were recorded in the consolidated statements of operations as follows:
2010 | 2009 | 2008 | ||||||||||
Restructuring and exit costs: |
||||||||||||
Custom Sheet and Rollstock |
$ | 2,585 | $ | 2,711 | $ | 636 | ||||||
Packaging Technologies |
(662 | ) | 623 | 762 | ||||||||
Color and Specialty Compounds |
5,276 | 1,593 | 821 | |||||||||
Corporate |
91 | 307 | 11 | |||||||||
Total restructuring and exit costs |
7,290 | 5,234 | 2,230 | |||||||||
Income tax benefit |
(2,836 | ) | (1,986 | ) | (753 | ) | ||||||
Impact on net earnings from continuing operations |
$ | 4,454 | $ | 3,248 | $ | 1,477 | ||||||
2008 Restructuring Plan
In 2008, the Company announced a restructuring plan to address declines in end-market demand and to
build a low cost-to-serve model. The plan included the consolidation of production facilities,
shutdown of underperforming and non-core operations and reductions in the number of manufacturing
and administrative jobs. Since the plan was initiated, the Company has closed a packaging facility
in Mankato, Minnesota; compounding facilities in St. Clair, Michigan, and Kearny, New Jersey; and
sheet facilities in Atlanta, Georgia, and Arlington, Texas. The following table summarizes the
cumulative restructuring and exit costs incurred to date under the 2008 restructuring plan:
Cumulative | ||||||||||||||||
2010 | 2009 | 2008 | To-Date | |||||||||||||
Employee severance |
$ | 1,821 | $ | 3,150 | $ | 827 | $ | 5,798 | ||||||||
Facility consolidation and shut-down costs |
3,386 | 1,667 | 258 | 5,311 | ||||||||||||
Fixed asset valuation adjustments, net |
2,083 | 417 | 667 | 3,167 | ||||||||||||
Total |
$ | 7,290 | $ | 5,234 | $ | 1,752 | $ | 14,276 | ||||||||
Employee severance includes costs associated with the reduction in jobs resulting from facility
consolidations and shutdowns as well as other job reductions. Facility consolidation and shutdown
costs primarily include costs associated with shutting down production facilities, terminating
leases and relocating production lines to continuing production facilities. Fixed asset valuation
adjustments, net represents the effect from accelerated depreciation for reduced lives on property,
plant and equipment and adjustments to the carrying value of assets held-for-sale to fair value,
net of gains or losses on the ultimate sales of the assets.
During 2010, the Company sold a closed facility previously included in the Packaging Technologies
segment and recorded a $712 gain on the sale. Furthermore, the Company decided to sell certain
fixed assets of the business and changed its fair value estimates of fixed assets that were
previously held-for-sale and for certain fixed assets that the Company abandoned. The fair value
analyses, which were based on prevailing market prices for similar assets, resulted in a
determination that the carrying amounts may not be recoverable. Accordingly during 2010, the
Company recorded non-cash fixed asset impairments of $1,077 and $1,718 in the Custom Sheet and
Rollstock and Color and Specialty Compounds segments, respectively. The decisions to sell these
fixed assets were part of the Companys restructuring plan started in 2008, and accordingly, these
expenses were included in restructuring and exit costs.
The Company expects to incur approximately $1,400 of additional restructuring and exit costs in
continuing operations for initiatives announced through October 30, 2010, which will primarily
consist of employee severance and facility consolidation and shutdown costs. The Companys
announced facility consolidations and shutdowns are expected to be substantially complete by the
second quarter of 2011. As of October 30, 2010, the Company had $3,256 of assets held-for-sale,
the values of which were estimated at fair value upon sale.
The Companys total restructuring liability, representing severance and relocation costs, was $540
and $1,772 at October 30, 2010, and October 31, 2009, respectively. Cash payments for
restructuring activities of continuing operations were $4,692 and $3,183 for the year ended October
30, 2010, and October 31, 2009, respectively.
2006 Restructuring Plan
In 2006, the Company announced the consolidation of three existing Custom Sheet and Rollstock
production facilities into one newly constructed facility in Greenville, Ohio. During 2008, the
Company incurred $478 in facility consolidation and shutdown costs related to the 2006
restructuring plan, which was finalized in the third quarter of 2008.
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7) Inventories
Inventories at October 30, 2010, and October 31, 2009, consisted of the following:
2010 | 2009 | |||||||
Raw materials |
$ | 50,258 | $ | 36,707 | ||||
Production supplies |
6,547 | 7,055 | ||||||
Finished goods |
29,425 | 24,609 | ||||||
Inventory reserves |
(6,539 | ) | (5,430 | ) | ||||
Total inventories, net |
$ | 79,691 | $ | 62,941 | ||||
8) Stock-Based Compensation
The Companys 2004 Equity Compensation Plan (the Plan) allows for grants of stock options,
restricted stock and restricted stock units. In 2007, the Compensation Committee of the Board of
Directors adopted an amendment to the Plan that provides for the grant of stock appreciation rights
(SARs) and performance shares. Beginning in 2007, SARs, restricted stock and performance shares
had replaced stock options as the equity compensation instruments used by the Company. The Company
did not issue performance shares during 2010.
General
The following table details the effect of stock-based compensation from the issuance of equity
compensation instruments on operating earnings (loss), net earnings (loss), and basic and diluted
earnings (loss) per share:
2010 | 2009 | 2008 | ||||||||||
Cost of sales |
$ | 129 | $ | 160 | $ | 253 | ||||||
Selling, general and administrative |
2,978 | 2,878 | 3,284 | |||||||||
Total stock-based compensation expense included inoperating earnings (loss) |
3,107 | 3,038 | 3,537 | |||||||||
Income taxes benefit |
(1,182 | ) | (1,187 | ) | (1,076 | ) | ||||||
Impact on net earnings (loss) from continuing operations |
$ | 1,925 | $ | 1,851 | $ | 2,461 | ||||||
Effect on basic and diluted earnings (loss) from continuing operations |
$ | 0.06 | $ | 0.06 | $ | 0.08 | ||||||
As discussed in Note 18, the Company entered into a separation and release agreement with its
former President and Chief Executive Officer during 2010. Pursuant to the terms of his employment,
non-compete and severance agreements with the Company, all nonvested stock compensation was
forfeited on his termination date, and $494 of compensation expense was reversed related to equity
instruments that were initially expected to vest but were ultimately forfeited.
SARs
SARs are granted with lives of ten (10) years and graded vesting over four (4) years and are
settled in the Companys common stock. The estimated fair value is computed using the
Black-Scholes option-pricing model. Expected volatility is based on historical periods
commensurate with the expected life of SARs, and expected life is based on historical experience
and expected exercise patterns in the future. Stock compensation expense is recognized in the
consolidated statements of operations ratably over the vesting period based on the number of
instruments that are expected to ultimately vest. The following table presents the assumptions
used in valuing SARs granted during 2010, 2009 and 2008:
2010 | 2009 | 2008 | ||||||||||
Weighted average fair value |
$ | 5.62 | $ | 1.69 | $ | 4.08 | ||||||
Assumptions used: |
||||||||||||
Expected dividend yield |
0 | % | 2 | % | 3 | % | ||||||
Volatility |
70 | % | 55 | % | 40 | % | ||||||
Risk-free interest rates |
1.4-2.3 | % | 1.6-1.8 | % | 2.5-3.7 | % | ||||||
Expected lives |
5.5 Years | 5.5 years | 5.5 years |
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A summary of activity for SARs during 2010 is as follows (shares in thousands):
Weighted | ||||||||
Average | ||||||||
Shares | Exercise Price | |||||||
Outstanding, beginning of the year |
956 | $ | 10.80 | |||||
Granted |
930 | 9.18 | ||||||
Exercised |
4 | 5.62 | ||||||
Forfeited |
526 | 10.44 | ||||||
Outstanding, end of the year |
1,356 | $ | 9.84 | |||||
Exercisable, end of the year |
331 | $ | 12.99 | |||||
Information with respect to SARs outstanding at October 30, 2010, is as follows (shares in
thousands):
Weighted | Remaining | Weighted | ||||||||||||||||||
Outstanding | Average Exercise | Contractual Life | Exercisable | Average | ||||||||||||||||
Range of Exercise Prices | Shares | Price | (in Years) | Shares | Exercise Price | |||||||||||||||
$2.33 - 4.60 |
289 | $ | 3.84 | 8.3 | 102 | $ | 3.90 | |||||||||||||
$6.98 - 9.92 |
647 | 8.71 | 9.3 | 24 | 9.92 | |||||||||||||||
$10.47 - 29.12 |
420 | 15.72 | 7.6 | 205 | 17.89 | |||||||||||||||
1,356 | 331 | |||||||||||||||||||
The SARs outstanding at October 30, 2010, had an intrinsic value of $1,673.
Restricted Stock and Performance Shares
Restricted stock is granted at fair value based on the closing stock price on the date of grant and
vests ratably over four (4) years. Stock compensation expense is recognized in the consolidated
statements of operations ratably over the vesting period based on the number of instruments that
are expected to ultimately vest.
Performance share awards permit the holder to receive, after a specified performance period, a
number of shares of the Companys common stock for each performance share awarded. The number of
shares of common stock to be received is determined by a predetermined formula based on the extent
to which the Company achieves certain performance criteria specified in the award relative to a
selected group of peer companies. The awards cliff vest at the end of the performance period,
which is three years. The fair value of performance shares is determined using a Monte Carlo
simulation model and stock compensation expense is recognized in the consolidated statements of
operations ratably over the vesting period based on the number of instruments that are expected to
ultimately vest. The Company did not issue performance shares in 2010. In connection with the
Monte Carlo valuations for the 2009 and 2008 performance share issuances, the following table
presents the assumptions used:
2009 | 2008 | |||||||
Weighted average fair value |
$ | 3.51 | $ | 9.08 | ||||
Assumptions used: |
||||||||
Volatility |
71 | % | 40 | % | ||||
Risk-free interest rates |
1.2 | % | 3.1 | % |
A summary of activity for restricted stock and performance shares during 2010 is as follows (shares
in thousands):
Restricted Stock | Performance Shares | |||||||||||||||
Weighted | Weighted | |||||||||||||||
Average | Average | |||||||||||||||
Shares | Exercise Price | Shares | Exercise Price | |||||||||||||
Non-vested , beginning of the year |
364 | $ | 9.37 | 214 | $ | 6.14 | ||||||||||
Granted |
355 | 8.76 | | | ||||||||||||
Vested |
116 | 10.61 | | | ||||||||||||
Forfeited |
174 | 8.95 | 163 | 9.89 | ||||||||||||
Non-vested , end of the year |
429 | $ | 8.70 | 51 | $ | 3.51 | ||||||||||
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The weighted average remaining requisite service periods for non-vested restricted stock and
performance shares were 2.9 years and 0.5 years, respectively, as of October 30, 2010. Performance
shares outstanding at October 30, 2010, had no intrinsic value.
During 2008, the Company granted 30,300 shares of restricted stock with a fair value of $410 to
non-employee directors. These shares vested fifteen (15) days subsequent to their issuance, and
all stock compensation expense related to the awards was recognized upon grant. In addition,
during 2008, the Company granted 69,882 shares of restricted stock, which vest over three years,
with a value of $1,000 to its Chairman of the Board of Directors based on the closing stock price
on the date of grant.
Restricted Stock Units
Restricted stock units, which have been awarded only to non-employee directors of the Company,
provide the grantee the right to receive one share of common stock per restricted unit at the end
of the restricted period and to receive dividend equivalents during the restricted period in the
form of additional restricted stock units. For restricted stock unit awards prior to 2009, the
restricted period ends one year after the director leaves the Board of Directors. In 2009, the
Plan was amended to change the definition of the restriction period to upon immediately leaving
the Board of Directors. This change was effective for 2009 and 2010 awards. During 2010, 2009 and
2008, the Company granted 36,421, 39,501 and 991 restricted stock units with fair values of $350,
$352 and $12, respectively, to non-employee directors based on the fair value of the Companys
stock at the date of grant. As of October 30, 2010, there were 103,474 restricted stock units
outstanding.
Stock Options
Beginning in 2007, the Company no longer granted stock options under its plan. Stock-based
compensation expense is recognized in the consolidated statements of operations ratably over the
vesting period based on the number of options that are expected to ultimately vest.
A summary of activity for stock options for 2010, is as follows (shares in thousands):
Weighted | ||||||||
Average | ||||||||
Shares | Exercise Price | |||||||
Outstanding, beginning of the year |
994 | $ | 21.18 | |||||
Granted |
| | ||||||
Exercised |
| | ||||||
Forfeited |
231 | 21.16 | ||||||
Outstanding, end of the year |
763 | $ | 21.20 | |||||
Exercisable, end of the year |
763 | $ | 21.20 | |||||
Information with respect to options outstanding at October 30, 2010 is as follows (shares in
thousands):
Weighted | Remaining | Weighted | ||||||||||||||||||
Outstanding | Average | Contractual | Exercisable | Average | ||||||||||||||||
Range of Exercise Prices | Shares | Exercise Price | Life (in Years) | Shares | Exercise Price | |||||||||||||||
$11.19 - 21.10 |
314 | $ | 17.82 | 1.1 | 314 | $ | 17.82 | |||||||||||||
$21.19 - 23.18 |
231 | 21.77 | 3.7 | 231 | 21.77 | |||||||||||||||
$23.48 - 26.02 |
218 | 25.48 | 3.8 | 218 | 25.48 | |||||||||||||||
763 | 763 | |||||||||||||||||||
The total intrinsic value, cash received and actual tax benefits realized for stock options
exercised in 2010, 2009 and 2008 were not material. Stock options outstanding and exercisable at
October 30, 2010, had a remaining average term of 2.6 years. Stock options outstanding had no
intrinsic value.
As of October 30, 2010, there was a total of $5,384 of unrecognized compensation cost for
stock-based compensation awards, net of expected forfeitures. The unrecognized compensation cost
is expected to be recognized over a weighted average period of 2.9 years.
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9) Long-Term Debt
Long-term debt at October 30, 2010, and October 31, 2009, consisted of the following:
2010 | 2009 | |||||||
2006 Senior Notes |
$ | | $ | 45,684 | ||||
2004 Senior Notes |
113,972 | 137,054 | ||||||
Credit facility |
45,900 | | ||||||
Euro Bank term loan |
| 20,292 | ||||||
Other |
12,600 | 13,404 | ||||||
Total debt |
172,472 | 216,434 | ||||||
Less current maturities |
880 | 36,079 | ||||||
Total long-term debt |
$ | 171,592 | $ | 180,355 | ||||
On June 9, 2010, the Company entered into a new credit facility agreement and amended its 2004
Senior Notes. The new credit facility agreement has a borrowing capacity to $150,000 with an
optional $50,000 accordion feature, has a term of four (4) years, bears interest at either Prime or
LIBOR plus a borrowing margin and requires a maximum Leverage Ratio of 3.5 to 1 and a minimum Fixed Charge
Coverage Ratio of 2.25 to 1 (which decreases to 1.4 to 1 in the fourth quarter of 2012). Under the new credit facility and amendment from existing Senior Note holders,
acquisitions are permitted subject to a maximum pro forma Leverage Ratio of 3.0 to 1 and minimum
pro forma undrawn availability level of $25,000.
The new credit facility is secured with collateral including accounts receivable, inventory,
machinery and equipment and intangible assets. Capitalized fees incurred to establish the new
facility in the third quarter of 2010 were $1,174.
The new credit facility and amendment from existing Senior Note holders requires the Company to
offer early principal payments to Senior Note holders and credit facility investors (only in the
event of default) based on a ratable percentage of each fiscal years excess cash flow and
extraordinary receipts, such as the proceeds from the sale of businesses. Under the new credit
facility and amendment from existing Senior Note holders, if the Company sells a business, it is
required to offer a percentage (varies based on the Companys Leverage Ratio) of the after tax
proceeds (defined as extraordinary receipts) to its Senior Note holders and credit facility
investors in excess of a $1,000 threshold. Also under the debt agreements, the Company is required
to offer a percentage of our annual excess cash flow as defined in the agreements to the Senior
Note holders and bank credit facility investors. The excess cash flow definition in the agreements
follows a standard free cash flow calculation. The Company is only required to offer the excess
cash flow and extraordinary receipts if the Company ends its fiscal year with a Leverage Ratio in
excess of 2.50 to 1. Each Senior Note holder is entitled to its share of the extraordinary
receipts and excess cash flow based on each Senior Note holders pro rata share of outstanding debt
to the total of outstanding Senior Notes principal plus total credit facility capacity. The Senior
Note holders are not required to accept their allotted portion and to the extent individual holders
reject their portion, other holders are entitled to accept the rejected proceeds. Early principal
payments made to Senior Note holders reduce the principal balance outstanding.
At October 30, 2010, the Company had $91,549 of total capacity and $45,900 of outstanding loans
under the credit facility at a weighted average interest rate of 3.23%. In addition to the
outstanding loans, the credit facility borrowing capacity was partially reduced by several standby
letters of credit totaling $12,551. Under the Companys most restrictive covenant, the Leverage
Ratio, the Company had $17,806 of availability on its credit facility as of October 30, 2010. The
Companys credit facility borrowings are
classified as long-term because the Company has the ability and intent to keep the balances
outstanding over the next twelve (12) months.
At October 31, 2009, the Company did not have any loans outstanding under its bank credit facility;
however, a portion of the revolver was used by several standby letters of credit totaling $14,170.
On June 5, 2006, the Company completed a $50,000 private placement of Senior Unsecured Notes, which
were payable on June 5, 2011. The 2006 Senior Notes did not require annual principal payments
other than repayments resulting from early principal payments. Interest on the 2006 Senior Notes
was 6.82% and was payable semiannually on December 5 and June 5 of each year. Concurrent with the
closing of the new credit facility in June of 2010, the Company repaid in full its higher interest
rate 6.82% 2006 Senior Notes from borrowings under the new facility. The Company recorded a $729
non-cash write-off of unamortized debt issuance costs from the extinguishment of its previous
credit facility and the 2006 Senior Notes in the third quarter of 2010.
On February 16, 2005, the Company entered into a 20,000 Euro Bank term loan that matured on
February 16, 2010. Interest on the term loan was payable monthly at a floating rate chosen by the
Company equal to either the one-month, three-month or six-month
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EURIBO rate plus a 2.25% borrowing
margin. At October 31, 2009, the 13,705 Euro bank term loan was outstanding at a rate of 2.39%.
The Companys Euro bank term loan matured on February 2010; as such, 13,705 euros ($20,292 U.S.)
were included in the current maturities of long-term debt at October 31, 2009. The Company was
required to offer early principal payments to the Euro Bank term loan holders based on a percentage
of annual excess cash flow or extraordinary receipts as defined in the agreements. The Company
made excess cash flow payments in February 2009 of 1,295 euros ($1,650 U.S.) to the Euro Bank term
loan holders. The Company also made an early principal payment to the Euro Bank term holders of
1,197 euros ($1,742 U.S.) in the first quarter of 2009 related to extraordinary receipts on the sales of
businesses. Upon maturity in February 2010, the Company paid 12,543 Euros
($17,123 U.S.) to extinguish the Euro Bank term loan. The Company borrowed from its revolving
credit facility to fund the required excess cash flow and maturity payments.
On September 15, 2004, the Company completed a $150,000 private placement of Senior Unsecured Notes
over a term of twelve (12) years. Interest on the 2004 Senior Notes is 6.58% and is payable
semiannually on March 15 and September 15 of each year. The Company may, at its option and upon
notice, prepay at any time all or any part of the 2004 Senior Notes, together with accrued interest
plus a make-whole amount. As of October 30, 2010, if the Company were to prepay the full principal
outstanding on the 2004 Senior Notes, the make-whole amount would have been $22,588. The 2004
Senior Notes require equal annual principal payments of $22,718 that commence on September 15,
2012, and that are ratably reduced by required early principal payments based on a percentage of
annual excess cash flow or extraordinary receipts as defined in the agreements. The Company made
excess cash flow payments in February 2010 and 2009 of $15,308 and $17,262, respectively, to the
Senior Note holders. The Company also made an early principal payment to the Senior Note holders
of $15,467 in the first quarter of 2009 related to extraordinary receipts on the sales of
businesses. The Company borrowed from its revolving credit facility to fund
the required excess cash flow payments.
Based on the Companys 2010 excess cash flow, the Company will offer $380 to the Senior Note
holders. If accepted by the Senior Note holders, the early principal payment is expected to be
paid in the second quarter of 2011.
The Company is not required to make any principal payments on its bank credit facility or the 2004
Senior Notes within the next year other than the 2010 excess cash flow payment discussed above,
which is expected to be paid in the second quarter of 2011. Excluding the 2010 excess cash flow
payment, borrowings under these facilities are classified as long-term because the Company has the
ability and intent to keep the balances outstanding over the next twelve (12) months. As a result
of the Companys requirement to offer the 2010 excess cash flow amount, $380 has been classified as
a current maturity of long-term debt.
The Companys other debt consists primarily of industrial revenue bonds and capital lease
obligations used to finance capital expenditures. These financings mature between 2012 and 2019
and have interest rates ranging from 2.00% to 12.47%. Scheduled maturities of long-term debt for
the next five years and thereafter are:
Year Ended | Maturities | |||
2011 |
$ | 880 | ||
2012 |
23,333 | |||
2013 |
23,186 | |||
2014 |
69,007 | |||
2015 |
23,133 | |||
Thereafter |
32,933 | |||
$ | 172,472 | |||
The Company was in compliance with all debt covenants as of October 30, 2010. On January 12, 2011,
the Company entered into concurrent amendments (collectively, the Amendments) to its Amended and
Restated Credit and 2004 Senior Note agreements (collectively, the Agreements). The Amendments
are effective starting in the Companys first quarter of 2011. Under the Amendments, the Companys
maximum Leverage Ratio is amended from 3.5 to 1 during the term of the Agreements to 4.25 to 1 in
the first quarter of 2011, 4.5 to 1 in the second quarter of 2011, 3.75 to 1 in the third quarter
of 2011, 3.5 to 1 in the fourth quarter of 2011, 3.25 to 1 in the first quarter of 2012 through the
third quarter of 2012, 3.0 to 1 in the fourth quarter of 2012 through the third quarter of 2013,
and 2.75 to 1 in the fourth quarter of 2013 through the end of the Agreements. Under the
Amendments, annual capital expenditures are limited to $30,000 when the Companys Leverage Ratio
exceeds 3.0 to 1, and during 2011 the Company is not permitted to pay dividends, complete purchases
of its common stock, or prepay its Senior Notes. In addition, the Company is subject to certain
restrictions on its ability to complete acquisitions. Capitalized fees incurred in the first
quarter of 2011 for the Amendments were approximately $1,500. During the term of the Agreements,
the Company is subject to an additional fee in the event the Companys credit profile rating
decreases to a defined level. The additional fee would be based on the Companys debt level at
that time and would have been approximately $1,100 as of October 30, 2010.
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While the Company was in compliance with its covenants and currently expects to be in compliance
with its covenants during the next twelve months, the Companys failure to comply with its
covenants or other requirements of its financing arrangements is an event of default and could,
among other things, accelerate the payment of indebtedness which could have a material adverse
impact on the Companys results of operations, financial condition and cash flows.
10) Shareholders Equity
The authorized capital stock of the Company consists of 55,000,000 shares of $.75 par value common
stock and 4,000,000 shares of $1 par value preferred stock. At October 30, 2010, the Company had
30,884,503 common shares issued and 2,247,343 shares of common stock as treasury shares, which are
primarily utilized for issuance of common stock shares under the Companys stock-based compensation
plans.
During 2010, 99,266 common stock shares were issued from treasury for issuance under the Companys
stock-based compensation plan. During 2009, 76,506 common stock shares were issued from treasury
for issuance under the Companys stock-based compensation plan. See Note 8 for further
information.
During 2008, 236,802 common shares were issued from treasury, of which 200,000 of these shares were
sold to the Chairman of the Board of Directors. By prior agreement, the price per share was equal
to the New York Stock Exchange closing price of the Companys common stock on the date of sale,
which was $14.06.
In September 2007, the Companys Board of Directors approved the repurchase of up to 2 million
shares of the Companys stock. As part of this plan, the Company acquired 524,000 shares of common
stock in 2008. No stock repurchases occurred in 2010 or 2009.
The Company has a Shareholder Rights Plan in which rights trade with, and are inseparable from,
each share of common stock. Prior to exercise, a right does not give its holder any dividend,
voting or liquidation rights. If a new person or group acquires beneficial ownership of 15% or
more of the Companys common stock, a right may be exercised to purchase one one-thousandth of a
share of Series Z Preferred Stock for $70 per share. The rights will expire on April 2, 2011, and
may be redeemed by the Company for $.01 per right at any time before a new person or group becomes
a beneficial owner of 15% or more of the Companys outstanding common stock.
11) Income Taxes
Earnings (loss) before income taxes from continuing operations consist of the following:
2010 | 2009 | 2008 | ||||||||||
United States |
$ | (77,334 | ) | $ | 12,627 | $ | (219,918 | ) | ||||
Non-U.S. operations |
3,444 | (1,871 | ) | (5,719 | ) | |||||||
$ | (73,890 | ) | $ | 10,756 | $ | (225,637 | ) | |||||
The provision for (benefit from) income taxes for 2010, 2009 and 2008 from continuing operations
consists of the following:
2010 | 2009 | 2008 | ||||||||||
Current: |
||||||||||||
Federal |
$ | (3,041 | ) | $ | (76 | ) | $ | (881 | ) | |||
State and local |
(159 | ) | (743 | ) | (1,303 | ) | ||||||
Foreign |
1,090 | 432 | 1,131 | |||||||||
Total current provision |
(2,110 | ) | (387 | ) | (1,053 | ) | ||||||
Deferred tax (benefit) provision: |
||||||||||||
Federal |
(20,081 | ) | 6,059 | (43,646 | ) | |||||||
State and local |
(1,754 | ) | 1,629 | (7,249 | ) | |||||||
Foreign |
(302 | ) | 150 | (2,040 | ) | |||||||
Total deferred (benefit) provision |
(22,137 | ) | 7,838 | (52,935 | ) | |||||||
Total tax provision |
$ | (24,247 | ) | $ | 7,451 | $ | (53,988 | ) | ||||
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The income tax (benefit) provision on earnings of the Company from continuing operations differs
from the amounts computed by applying the U.S. federal tax rate of 35% is as follows:
2010 | 2009 | 2008 | ||||||||||
Federal income tax provision (benefit) at statutory rate |
$ | (25,861 | ) | $ | 3,764 | $ | (78,973 | ) | ||||
State income taxes, net of applicable federal income tax benefit |
(2,051 | ) | 546 | (4,471 | ) | |||||||
Impairment of non-deductible goodwill |
9,679 | | 31,229 | |||||||||
Foreign valuation allowance |
| 1,648 | 680 | |||||||||
Net changes in uncertain tax positions |
172 | 84 | (1,764 | ) | ||||||||
Net change due to change in rates |
207 | 625 | 985 | |||||||||
Research and development tax credit |
| (250 | ) | (500 | ) | |||||||
Return to provision adjustments |
(1,953 | ) | 663 | (452 | ) | |||||||
Deemed liquidation of subsidiary |
(2,770 | ) | | | ||||||||
Reversal of APB 23 assertion |
(1,631 | ) | | | ||||||||
Other, net |
(39 | ) | 371 | (722 | ) | |||||||
Total tax provision |
$ | (24,247 | ) | $ | 7,451 | $ | (53,988 | ) | ||||
The tax expense from the impairment of goodwill in 2010 and 2008 represents the portion of goodwill
impairments that were not deductible for tax purposes. In September 2008, the U.S. federal
government approved legislation that extended the research and development credit retroactively to
the Companys 2008 tax year and prospectively to the Companys 2009 tax year. The research and
development tax credit expired on December 31, 2009. Due to the fact the credit was not extended
during the Companys 2010 tax year, there was an unfavorable impact to Spartechs fiscal 2010
effective income tax rate when compared to 2009 and 2008. In December 2010, the U.S. Federal
government approved legislation that extended the research and development credit retroactively to
the Companys 2010 tax year and prospectively to the Companys 2011 tax year. Accordingly, the
Company expects to record a benefit for both tax years in the 2011 fiscal year.
In the first quarter of 2010, the Company initiated a restructuring of its French entity and in the
second quarter of 2010, the Companys Canadian entity used $18,500 to recapitalize the Companys
French operations. These transactions resulted in income tax benefits to the Company of $2,770 and
$1,631 in the first and second quarter of 2010, respectively. The difference between the Companys
U.S. federal statutory rate and the Companys effective rate for the year ended October 30, 2010,
was primarily attributable to these transactions as well as the non-deductible portion of the
goodwill impairment.
As of October 31, 2009, a deferred tax liability of $1,631 was provided for U.S. income and foreign
withholding taxes associated with $4,200 of accumulated earnings of the Companys foreign
subsidiaries that the Company did not consider to be indefinitely reinvested outside of the United
States. As a part of the Companys Canadian investment in France this deferred tax liability was
reversed in 2010. The Company does not provide for U.S. income and foreign withholding taxes on
the remaining accumulated earnings of its foreign subsidiaries of $36,900 that are not subject to
the United States income tax as it is the Companys intention to reinvest these earnings
indefinitely. It is not practicable to estimate the income tax liability that might be incurred if
such earnings were remitted to the U.S.
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At October 30, 2010, and October 31, 2009, the Companys principal components of deferred tax
assets and liabilities consisted of the following:
2010 | 2009 | |||||||
Deferred tax assets |
||||||||
Employee benefits and compensation |
$ | 4,957 | $ | 3,414 | ||||
Workers compensation |
1,570 | 1,147 | ||||||
Inventory capitalization of reserves |
1,715 | 1,261 | ||||||
Reserve for product returns |
1,226 | 650 | ||||||
Deferred compensation benefit plans |
958 | 935 | ||||||
Bad debt reserves |
3,100 | 838 | ||||||
Foreign net operating loss |
3,488 | 4,466 | ||||||
Installment note |
688 | 685 | ||||||
Goodwill and other intangible assets |
222 | | ||||||
Other |
4,485 | 3,096 | ||||||
Total deferred tax assets |
22,409 | 16,492 | ||||||
Valuation allowance |
(6,701 | ) | (7,579 | ) | ||||
Net deferred tax assets |
15,708 | 8,913 | ||||||
Deferred tax liabilities |
||||||||
Property, plant and equipment |
37,038 | 46,951 | ||||||
Goodwill and other intangible assets |
| 9,466 | ||||||
Inventory capitalization of reserves |
1,010 | 537 | ||||||
Basis adjustment |
4,814 | | ||||||
Other |
1,251 | 2,451 | ||||||
Total deferred tax liabilities |
44,113 | 59,405 | ||||||
Net deferred income tax liability |
$ | 28,405 | $ | 50,492 | ||||
As of October 30, 2010 the Company had available $20,573 in net operating loss carryforwards
related to the French operation. The Company assessed the likelihood as to whether or not the
benefit of the deferred tax assets related to these net operating loss carryforwards would be
realized based on the amount of positive and negative evidence available. The Company determined
that a valuation allowance was required for the amount of gross deferred tax assets that cannot be
carried back or used through tax planning strategies. These assets do not expire and would be
realized upon consistent future earnings that are sustained over a period of time.
The amount of net unrecognized tax benefits as of October 30, 2010, was $503 ($643 gross
unrecognized tax benefits) which includes interest and penalties. If none of these liabilities are
ultimately paid, income tax expense would be reduced by $503 which would lower the Companys
effective tax rate. The primary difference between gross unrecognized tax benefits and net
unrecognized tax benefits is the U.S. federal tax benefit from state tax deductions.
The following table shows the activity related to gross unrecognized tax benefits excluding
interest and penalties during fiscal years ended October 31, 2010 and October 31, 2009:
2010 | 2009 | |||||||
Unrecognized tax benefits, beginning of the year |
$ | 757 | $ | 774 | ||||
Additions based on current year tax positions |
| 63 | ||||||
Additions for prior year tax positions |
33 | 84 | ||||||
Reductions for prior year tax positions |
(21 | ) | (128 | ) | ||||
Settlements with tax authorities |
(124 | ) | (104 | ) | ||||
Lapses in statutes of limitations |
(142 | ) | 68 | |||||
Unrecognized tax benefits, end of year |
$ | 503 | $ | 757 | ||||
In July 2006, the FASB issued FASB Interpretation No. (FIN) 48, Accounting for Uncertainty in
Income Taxes (codified primarily in the Income Taxes topic of the ASC), which clarifies the
accounting for uncertainty in income taxes recognized in the financial statements in accordance
with Statement of Financial Accounting Standards No. 109, Accounting for Income Taxes (codified
primarily in the Income Taxes topic of the ASC). FIN 48 provides that a tax benefit from an
uncertain tax position may be recognized when it is more likely than not that the position will be
sustained upon examination, including resolution of any related appeals or litigation processes,
based on technical merits.
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Upon adoption of FIN 48, the Company changed its accounting policy to include interest and
penalties related to income taxes in income tax expense. Prior to the adoption of FIN 48, interest
was included in interest expense and penalties were included within selling, general and
administrative expenses. As of October 30, 2010, the Company had accrued approximately $140 for
the payment of interest and penalties relating to unrecognized tax benefits.
The Company is currently the subject of several income tax audits in multiple jurisdictions. The
Company expects that within the next twelve (12) months, it will reach closure on certain of these
audits or the statute of limitations will lapse. Management anticipates that the gross unrecognized
tax benefit will decrease by as much as $183 within the next (12) months as a result of the
resolution of audits currently in progress and the lapsing of the statute of limitations in
multiple jurisdictions.
The Company files U.S. federal, U.S. state and foreign income tax returns. The statutes of
limitations for U.S. federal income tax returns are open for fiscal year 2007 and forward. The IRS
has completed its examination through 2006. For state and foreign returns, the Company is generally
no longer subject to tax examinations for years prior to 2004.
12) Earnings (Loss) Per Share
Basic earnings (loss) per share excludes any dilution and is computed by dividing net earnings
attributable to common shareholders by the weighted average number of common shares outstanding for
the period. Diluted earnings (loss) per share reflects the potential dilution that could occur if
securities or other contracts to issue common stock were exercised or converted into common stock
or resulted in the issuance of common stock that then shared in the earnings of the entity. The
dilution from each of these instruments is calculated using the treasury stock method. Outstanding
equity instruments that could potentially dilute basic earnings per share in the future but were
not included in the computation of diluted earnings per share because they were antidilutive are as
follows (in thousands):
2010 | 2009 | 2008 | ||||||||||
Antidilutive shares: |
||||||||||||
SSARs |
838 | 477 | 593 | |||||||||
Stock options |
763 | 924 | 665 | |||||||||
Unvested restricted stock |
103 | 189 | 284 | |||||||||
Total antidilutive shares excluded from
diluted earnings per share |
1,704 | 1,590 | 1,542 | |||||||||
The Company used the two-class method to compute basic and diluted EPS for all periods presented.
The reconciliation of the net earnings (loss) from continuing operations, net earnings (loss)
attributable to common shareholders and the weighted average number of common and participating
shares used in the computations of basic and diluted earnings per share for year ended October 30,
2010, October 31, 2009 and November 1, 2008 is as follows (shares in thousands):
2010 | 2009 | 2008 | ||||||||||
Basic and diluted net earnings: |
||||||||||||
Net (loss) earnings from continuing operations |
$ | (49,643 | ) | $ | 3,305 | $ | (171,649 | ) | ||||
Less: net (loss) earnings allocated to participating securities |
(699 | ) | 98 | (1,788 | ) | |||||||
Net (loss) earnings from continuing operations attributable
to common shareholders |
(48,944 | ) | 3,207 | (169,861 | ) | |||||||
(Loss) earnings from discontinued operations, net of tax |
(732 | ) | 5,046 | (20,463 | ) | |||||||
Net (loss) earnings attributable to common shareholders |
$ | (49,676 | ) | $ | 8,253 | $ | (190,324 | ) | ||||
Weighted average shares outstanding: |
||||||||||||
Basic weighted average common shares outstanding |
30,536 | 30,382 | 30,264 | |||||||||
Add: dilutive shares from equity instruments |
| 88 | | |||||||||
Diluted weighted average shares outstanding |
30,536 | 30,470 | 30,264 | |||||||||
13) Employee Benefits
The Company sponsors or contributes to various defined contribution retirement benefit and savings
plans covering substantially all employees. Certain senior managers of the Company also
participate in a non-qualified deferred compensation plan. Total cost for the plans in 2010, 2009
and 2008 was $2,322, $1,357 and $1,785, respectively.
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14) Commitments and Contingencies
The Company conducts certain of its operations in facilities under operating leases. Rental
expense in 2010, 2009 and 2008 was $7,220, $7,525 and $8,530, respectively. Future minimum lease
payments under non-cancelable operating leases, by year, are as follows:
Operating | ||||
Year Ended | Leases | |||
2011 |
$ | 4,841 | ||
2012 |
2,663 | |||
2013 |
1,891 | |||
2014 |
1,421 | |||
2015 |
1,042 | |||
Thereafter |
3,382 | |||
$ | 15,240 | |||
The Company has various short-term take-or-pay arrangements associated with the purchase of raw
materials. As of October 30, 2010, these commitments totaled $2,358.
In September 2003, the New Jersey Department of Environmental Protection (NJDEP) issued a
directive to approximately 30 companies, including Franklin-Burlington Plastics, Inc., a subsidiary
of the Company (Franklin-Burlington), to undertake an assessment of natural resource damage and
perform interim restoration of the Lower Passaic River, a 17-mile stretch of the Passaic River in
northern New Jersey. The directive, insofar as it relates to the Company and its subsidiary,
pertains to the Companys plastic resin manufacturing facility in Kearny, New Jersey, located
adjacent to the Lower Passaic River. The Company acquired the facility in 1986, when it purchased
the stock of the facilitys former owner, Franklin Plastics Corp. The Company acquired all of
Franklin Plastics Corp.s environmental liabilities as part of the acquisition.
Also in 2003, the United States Environmental Protection Agency (USEPA) requested that companies
located in the area of the Lower Passaic River, including Franklin-Burlington, cooperate in an
investigation of contamination of the Lower Passaic River. In response, the Company and
approximately 70 other companies (collectively, the Cooperating Parties) agreed, pursuant to an
Administrative Order of Consent with the USEPA, to assume responsibility for completing a Remedial
Investigation/Feasibility Study (RIFS) of the Lower Passaic River. The RIFS is currently
estimated to cost approximately $85 million to complete (in addition to USEPA oversight costs) and
is currently expected to be completed by late 2012 or early 2013. However, the RIFS costs are
exclusive of any costs that may ultimately be required to remediate the Lower Passaic River area
being studied or costs associated with natural resource damages that may be assessed. By agreeing
to bear a portion of the cost of the RIFS, the Company did not admit to or agree to bear any such
remediation or natural resource damage costs. In 2007, the USEPA issued a draft study that
evaluated nine alternatives for early remedial action of a portion of the Lower Passaic River. The
estimated cost of the alternatives ranged from $900 million to $2.3 billion. The Cooperating
Parties provided comments to the USEPA regarding this draft study and to date the USEPA has not
taken further action. Given that the USEPA has not finalized its study and that the RIFS is still
ongoing, the Company does not believe that remedial costs can be reliably estimated at this time.
In 2009, the Companys subsidiary and over 300 other companies were named as third-party defendants
in a suit brought by the NJDEP in Superior Court of New Jersey, Essex County, against Occidental
Chemical Corporation and certain related entities (collectively, the Occidental Parties) with
respect to alleged contamination of the Newark Bay Complex, including the Lower Passaic River. The
third-party complaint seeks contribution from the third-party defendants with respect to any award
to NJDEP of damages against the Occidental Parties in the matter.
As of October 30, 2010, the Company had approximately $846 accrued related to these Lower Passaic
River matters representing funding of the RIFS costs and related legal expenses of the RIFS and
this litigation. Given the uncertainties pertaining to this matter, including that the RIFS is
ongoing, the ultimate remediation has not yet been determined and since the extent to which the
Company may be responsible for such remediation or natural resource damages is not yet known, it is
not possible at this time to estimate the Companys ultimate liability related to this matter.
Based on currently known facts and circumstances, the Company does not believe that this matter is
reasonably likely to have a material effect on the Companys results of operations, consolidated
financial position, or cash flows because the Companys Kearny, New Jersey, facility could not have
contributed contamination along most of the rivers length and did not store or use the
contaminants that are of the greatest concern in the river sediments and because there are numerous
other parties who will likely share in the cost of remediation and damages. However, it is
possible that the ultimate liability resulting from this matter could materially differ from the
October 30, 2010, accrual balance, and in the event of one or more adverse determinations related
to this matter, the impact on the Companys results of operations, consolidated financial position
or cash flows could be material to any specific period.
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In March 2010, DPH Holdings Corp., a successor to Delphi Corporation and certain of its affiliates
(Delphi), served Spartech Polycom, a subsidiary of the Company, with a complaint seeking to avoid
and recover approximately $8,600 in alleged preference payments Delphi made to Spartech Polycom
shortly before Delphis bankruptcy filing in 2005. Delphi is pursuing similar preference
complaints against approximately 175 additional unrelated third parties. The complaint was
originally filed under seal in September 2007 in the United States Bankruptcy Court for the
Southern District of New York and pursuant to certain court orders the service process did not
commence until March 2010. The Company filed a motion to dismiss the complaint in May 2010.
Following oral argument on the motion to dismiss, the Bankruptcy Court ordered Delphi to file a
motion for leave to amend its complaint, which motion was not yet filed as of October 30, 2010.
Although the ultimate liabilities resulting from this proceeding, if any, could be significant to
the Companys results of operations in the period recognized, management does not anticipate they
will have a material adverse effect on the Companys consolidated financial position or cash flows.
The Company is also subject to various other claims, lawsuits and administrative proceedings
arising in the ordinary course of business with respect to commercial, product liability,
employment and other matters, several of which claim substantial amounts of damages. While it is
not possible to estimate with certainty the ultimate legal and financial liability with respect to
these claims, lawsuits, and administrative proceedings, the Company believes that the outcome of
these matters will not have a material adverse effect on the Companys financial position, results
of operations or cash flows.
As of October 30, 2010, the Company held an unsecured note receivable balance, net of reserve
totaling $1,400, due from one customer, whose net sales represented approximately 7% of the
Companys consolidated net sales for 2010. One of this customers products, for which the Company
is a significant supplier of sheet, experienced substantial growth in 2009 followed by a
significant reduction in volume during 2010. As a result of the decline in its business, this
customer restructured its financing arrangements with its bank, increasing its liquidity in the
near term. The subordinated secured note receivable is payable over a seven (7) month period,
maturing in April 2011, and is subject to standstill periods and other restrictions. It is
possible that this customers orders will not materialize at sufficient levels to support its
continued operations, the customer will be unable to sustain adequate financing to fund payments
under its obligations or the customer may undergo additional financial restructuring. As a result,
there can be no assurance that this customer will be able to pay the note receivable balance in
accordance with its terms or that the Company will ultimately be able to collect the remaining note
receivable balance, which could have a material impact on the Companys consolidated results of
operations and cash flows.
15) Segment Information
The Company is organized into three reportable segments based on its operating structure and the
products manufactured. The three reportable segments are Custom Sheet and Rollstock, Packaging
Technologies and Color and Specialty Compounds. The Company uses operating earnings (loss) from
continuing operations, excluding the effect of foreign exchange, to evaluate business segment
performance. Accordingly, discontinued operations have been excluded from the segment results
below, which is consistent with managements evaluation metrics. Corporate operating losses
include corporate office expenses, shared services costs, information technology costs,
professional fees and the effect of foreign currency exchange that are not allocated to the
reportable segments.
During the second quarter of 2010, the Company changed its organizational reporting and management
responsibilities of two businesses previously included in the Color and Specialty Compounds segment
to our Custom Sheet and Rollstock segment. Also in the second quarter, the Company reorganized its
internal reporting and management responsibilities of certain product lines between its Custom
Sheet and Rollstock and Packaging Technologies segments to better align its management of these
product lines with end markets. These management and reporting changes resulted in a
reorganization of the Companys three reportable segments beginning in the second quarter and
historical segment results have been reclassified to conform to these changes.
In 2009, the Company sold its wheels and profiles businesses and liquidated its marine business.
These discontinued businesses were previously reported in the Engineered Products group and due to
these dispositions, the Company no longer has this reporting group. Years presented have been
changed to conform to the current year presentation.
Segment accounting policies are described in Note 1. A description of the Companys reportable
segments is as follows:
Custom Sheet and Rollstock
The Custom Sheet and Rollstock segment primarily manufactures plastic sheet, custom rollstock,
calendered film, laminates and cell cast acrylic. The principal raw materials used in
manufacturing sheet and rollstock are plastic resins in pellet form. The segment sells sheet and
rollstock products principally through its own sales force, but it also uses a limited number of
independent sales representatives. This segment produces and distributes its products from
facilities in the United States, Canada and Mexico. Finished products are formed by customers that
use plastic components in their products. The Companys custom sheet and rollstock is used in
several end markets, including packaging, transportation, building and construction, recreation and
leisure, electronics and appliances, sign and advertising, aerospace and numerous other end
markets.
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Packaging Technologies
The Packaging Technologies segment manufactures custom-designed plastic packages and custom
rollstock primarily used in the food and consumer product markets. The principal raw materials
used in manufacturing packaging are plastic resins in pellet form, which are extruded into
rollstock or thermoformed into an end product. The segment sells packaging products principally
through its own sales force and produces and distributes the products from facilities in the United
States. The Companys Packaging Technologies products are mainly used in the food, medical and
consumer packaging, and sign and advertising end markets.
Color and Specialty Compounds
The Color and Specialty Compounds segment manufactures custom-designed plastic alloys, compounds
and color concentrates for use by a large group of manufacturing customers servicing the
transportation (mostly automotive), building and construction, packaging, agriculture, lawn and
garden, electronics and appliances, and numerous other end markets. The principal raw materials
used in manufacturing specialty plastic compounds and color concentrates are plastic resins in
powder and pellet form. This segment also uses colorants, mineral and glass reinforcements and
other additives to impart specific performance and appearance characteristics to the compounds.
The Color and Specialty Compounds segment sells its products principally through its own sales
force, but it also uses independent sales representatives. This segment produces and distributes
its products from facilities in the United States, Canada, Mexico and France.
2010 | 2009 | 2008 | ||||||||||
Net sales: (a)(b) |
||||||||||||
Custom Sheet and Rollstock |
$ | 558,371 | $ | 511,789 | $ | 701,825 | ||||||
Packaging Technologies |
221,218 | 208,391 | 258,428 | |||||||||
Color and Specialty Compounds |
243,307 | 206,597 | 360,916 | |||||||||
$ | 1,022,896 | $ | 926,777 | $ | 1,321,169 | |||||||
Operating earnings (loss): (b) |
||||||||||||
Custom Sheet and Rollstock |
$ | 21,034 | $ | 27,256 | $ | (95,350 | ) | |||||
Packaging Technologies |
(30,916 | ) | 30,556 | 20,222 | ||||||||
Color and Specialty Compounds |
(14,301 | ) | 5,132 | (95,441 | ) | |||||||
Corporate |
(36,953 | ) | (36,809 | ) | (35,665 | ) | ||||||
$ | (61,136 | ) | $ | 26,135 | $ | (206,234 | ) | |||||
Assets: |
||||||||||||
Custom Sheet and Rollstock |
$ | 277,337 | $ | 244,992 | $ | 293,948 | ||||||
Packaging Technologies |
140,177 | 196,221 | 207,427 | |||||||||
Color and Specialty Compounds |
108,790 | 155,743 | 190,196 | |||||||||
Corporate and other (c) |
50,837 | 65,115 | 70,848 | |||||||||
$ | 577,141 | $ | 662,071 | $ | 762,419 | |||||||
Depreciation and amortization: (b) |
||||||||||||
Custom Sheet and Rollstock |
$ | 15,221 | $ | 15,661 | $ | 15,666 | ||||||
Packaging Technologies |
8,427 | 9,018 | 9,292 | |||||||||
Color and Specialty Compounds |
8,856 | 11,712 | 13,190 | |||||||||
Corporate |
4,128 | 4,911 | 5,130 | |||||||||
$ | 36,632 | $ | 41,302 | $ | 43,278 | |||||||
Capital expenditures: (b) |
||||||||||||
Custom Sheet and Rollstock |
$ | 11,013 | $ | 3,113 | $ | 6,086 | ||||||
Packaging Technologies |
3,440 | 1,054 | 2,073 | |||||||||
Color and Specialty Compounds |
3,269 | 1,372 | 3,706 | |||||||||
Corporate |
3,710 | 1,931 | 4,262 | |||||||||
$ | 21,432 | $ | 7,470 | $ | 16,127 | |||||||
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Geographic financial information for 2010, 2009 and 2008 was as follows:
Net Sales by Destination (a)(b) | Property, Plant and Equipment, net | |||||||||||||||||||||||
2010 | 2009 | 2008 | 2010 | 2009 | 2008 | |||||||||||||||||||
United States |
$ | 837,173 | $ | 762,481 | $ | 1,089,875 | $ | 183,231 | $ | 200,202 | $ | 236,400 | ||||||||||||
Mexico |
65,713 | 73,800 | 104,154 | 15,887 | 16,633 | 20,414 | ||||||||||||||||||
Canada |
78,566 | 59,783 | 75,253 | 10,119 | 9,850 | 14,087 | ||||||||||||||||||
Europe |
33,731 | 21,745 | 40,624 | 2,607 | 2,318 | 9,301 | ||||||||||||||||||
Asia and other |
7,713 | 8,968 | 11,263 | | | | ||||||||||||||||||
$ | 1,022,896 | $ | 926,777 | $ | 1,321,169 | $ | 211,844 | $ | 229,003 | $ | 280,202 | |||||||||||||
Notes to tables: | ||
(a) | In addition to external sales to customers, intersegment sales were $50,344, $44,428, and $57,126, in 2010, 2009 and 2008, respectively. | |
(b) | Excludes discontinued operations. | |
(c) | Includes assets of discontinued operations relating to wheels, profiles and marine businesses that were previously reported in the Companys Engineered Products group. |
16) Comprehensive Income
Comprehensive income is an entitys change in equity during the period related to transactions,
events and circumstances from non-owner sources. Foreign exchange gains and losses are reported in
selling, general and administrative expenses in the results of operations and reflect U.S.
dollar-denominated transaction gains and losses due to fluctuations in foreign currency.
In 2010, comprehensive income included foreign currency translation adjustments of $3,589 resulting
in an accumulated other comprehensive income balance of $5,885 at October 30, 2010. In the second
quarter of 2010, the Companys foreign currency exposure to the Canadian dollar in its results of
operations was reduced due to the Companys Canadian operations $18,500 recapitalization of the
Companys operations in France. This amount was used to repay an intercompany loan due from the
Companys French subsidiary which was created upon funding of the Companys Euro bank term loan
from its revolver in February 2010.
In 2009, $2,487 of foreign currency translation adjustments were partially offset by the
recognition of a $2,277 ($1,390 net of tax) cumulative currency translation gain from the sale of
the profiles business in Canada, resulting in an accumulated other comprehensive income balance of
$2,296 at October 31, 2009.
As of October 30, 2010, the Company had monetary assets denominated in foreign currency of $7,780
of net Canadian liabilities, $3,155 of net euro assets and $500 of net Mexican Peso assets.
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17) Quarterly Financial Information (Unaudited)
The following table includes certain unaudited quarterly financial information for the fiscal year
quarters in 2010 and 2009, which have been adjusted for discontinued operations. See Note 2 for
further discussion of the discontinued operations.
Quarter | ||||||||||||||||||||
1st | 2nd | 3rd | 4th | Year | ||||||||||||||||
2010 |
||||||||||||||||||||
Net sales |
$ | 225,164 | $ | 268,524 | $ | 269,635 | $ | 259,573 | $ | 1,022,896 | ||||||||||
Gross profit (a) |
25,866 | 29,919 | 27,022 | 22,021 | 104,828 | |||||||||||||||
Operating earnings (loss) |
6,779 | 7,871 | (2,659 | ) | (73,127 | ) | (61,136 | ) | ||||||||||||
Net earnings (loss) from continuing operations (b) |
4,736 | 4,540 | (3,826 | ) | (55,093 | ) | (49,643 | ) | ||||||||||||
Net earnings (loss) from discontinued operations |
8 | (87 | ) | (43 | ) | (610 | ) | (732 | ) | |||||||||||
Net earnings (loss) (b) |
4,744 | 4,453 | (3,869 | ) | (55,703 | ) | (50,375 | ) | ||||||||||||
Basic earnings (loss) per share attributable to common stockholders: |
||||||||||||||||||||
Earnings (loss) from continuing operations |
0.16 | 0.15 | (0.12 | ) | (1.78 | ) | (1.60 | ) | ||||||||||||
Loss from discontinued operations, net of tax |
| (0.01 | ) | | (0.02 | ) | (0.03 | ) | ||||||||||||
Net earnings (loss) per share |
0.16 | 0.14 | (0.12 | ) | (1.80 | ) | (1.63 | ) | ||||||||||||
Diluted earnings (loss) per share attributable
to common shareholders: |
||||||||||||||||||||
Earnings (loss) from continuing operations |
0.15 | 0.15 | (0.12 | ) | (1.78 | ) | (1.60 | ) | ||||||||||||
(Loss) from discontinued operations, net of tax |
| (0.01 | ) | | (0.02 | ) | (0.03 | ) | ||||||||||||
Net earnings (loss) per share |
0.15 | 0.14 | (0.12 | ) | (1.80 | ) | (1.63 | ) | ||||||||||||
Dividends declared per common share |
| | | | | |||||||||||||||
2009 |
||||||||||||||||||||
Net sales |
$ | 237,301 | $ | 216,412 | $ | 230,506 | $ | 242,558 | 926,777 | |||||||||||
Gross profit (a) |
19,887 | 29,962 | 31,096 | 30,884 | 111,829 | |||||||||||||||
Operating earnings (loss) |
(2,988 | ) | 8,554 | 11,301 | 9,268 | 26,135 | ||||||||||||||
Net (loss) earnings from continuing operations (c) |
(4,942 | ) | 2,148 | 3,910 | 2,189 | 3,305 | ||||||||||||||
Net (loss) earnings from discontinued operations (d) |
(148 | ) | 1,615 | (2,418 | ) | 5,997 | 5,046 | |||||||||||||
Net (loss) earnings (c) |
(5,090 | ) | 3,763 | 1,492 | 8,186 | 8,351 | ||||||||||||||
Basic earnings (loss) per share attributable to common stockholders: |
||||||||||||||||||||
(Loss) earnings from continuing operations |
(0.16 | ) | 0.07 | 0.13 | 0.07 | 0.11 | ||||||||||||||
(Loss) earnings from discontinued operations, net of tax |
(0.01 | ) | 0.05 | (0.08 | ) | 0.20 | 0.16 | |||||||||||||
Net (loss) earnings per share |
(0.17 | ) | 0.12 | 0.05 | 0.27 | 0.27 | ||||||||||||||
Diluted earnings (loss) per share attributable
to common shareholders: |
||||||||||||||||||||
(Loss) earnings from continuing operations |
(0.16 | ) | 0.07 | 0.13 | 0.07 | 0.11 | ||||||||||||||
(Loss) earnings from discontinued operations, net of tax |
(0.01 | ) | 0.05 | (0.08 | ) | 0.19 | 0.16 | |||||||||||||
Net (loss) earnings per share |
(0.17 | ) | 0.12 | 0.05 | 0.26 | 0.27 | ||||||||||||||
Dividends declared per common share |
0.05 | | | | 0.05 |
Notes to tables: | ||
(a) | Gross profit is calculated as net sales less cost of sales and amortization expense. | |
(b) | Operating earnings and net earnings from continuing operations in the fourth quarter of 2010 were impacted by charges totaling $73,260 ($55,409 net of tax), comprising goodwill impairments of $56,149 ($45,033 net of tax), fixed asset and other intangible asset impairments of $13,621 ($8,287 net of tax), restructuring and exit costs of $2,121 ($1,256 net of tax), and expenses relating to a separation agreement with the Companys former President and Chief Executive Officer of $1,369 ($833 net of tax). | |
(c) | Operating earnings and net earnings from continuing operations in the fourth quarter of 2009 were impacted by fixed asset impairments of $1,846 ($1,964 net of tax) and restructuring and exit costs of $683 ($424 net of tax). | |
(d) | Net earnings from discontinued operations and net earnings in the fourth quarter of 2009 included an after-tax gain of $6,242 from sales of businesses. |
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18) Former President and Chief Executive Officers Arrangement
Effective September 8, 2010, Mr. Odaniell resigned as President, Chief Executive Officer and a
Director of the Company. Pursuant to the terms of his employment, non-compete and severance
agreements with the Company, Mr. Odaniell received the following payments and benefits:
| Severance compensation of $1,998 representing an amount equal to two times his former salary and the average of the bonus payments he earned during the prior two fiscal years. Of this amount, $490 was paid in 2010, and the remaining $1,508 will be paid over the two year period following the Separation Date. | ||
| As a result of stock-based compensation and bonus forfeitures, $494 of stock-based compensation expense and $218 of accrued bonus expense was recaptured during 2010. The Company also recorded $100 of expense for estimated health care coverage costs and other supplementary benefits. The net charge to operating earnings was $1,369 during the fourth quarter and is included in selling, general and administrative expenses in the consolidated statements of operations. |
19) Subsequent Events
During 2009, the Company filed a proof of claim in Chemturas Chapter 11 case, alleging losses for
breach of contract, fixed asset write-offs, severance and other related facility closure costs. In
December 2010, the Company reached a final settlement agreement with Chemtura and obtained the
Bankruptcy Courts approval for the settlement of the claim for $4,188 in cash and equity in the
newly reorganized Chemtura, which was subsequently sold for $4,844 of total cash proceeds.
On January 12, 2011, the Company entered into concurrent amendments to its Amended and Restated
Credit and 2004 Senior Note agreements. Refer to Note 9, Long-Term Debt for a description of
significant terms of the Amendments.
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ITEM 9. | CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE |
None.
ITEM 9A. | CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
Spartech maintains a system of disclosure controls and procedures that are designed to provide
reasonable assurance that information required to be disclosed by the Company in the reports filed
or submitted under the Exchange Act is recorded, processed, summarized and reported within the time
periods specified in the SECs rules and forms and is accumulated and communicated to management,
including the Companys certifying officers, as appropriate to allow timely decisions regarding
required disclosure. Based on an evaluation performed, the Companys certifying officers have
concluded that the disclosure controls and procedures were effective as of October 30, 2010, to
provide reasonable assurance of the achievement of these objectives.
Notwithstanding the foregoing, there can be no assurance that the Companys disclosure controls and
procedures will detect or uncover all failures of persons within the Company and its consolidated
subsidiaries to report material information otherwise required to be set forth in the Companys
reports.
Evaluation of Internal Control Over Financial Reporting
The Company is in the process of transitioning much of its general ledger processing, cash
applications and credit management into a shared services model from a previously decentralized
organizational structure. This shared services transition has resulted in changes and enhancements
that have materially affected the Companys internal control over financial reporting. The
internal controls over financial reporting affected by the shared services transition were
appropriately tested for design effectiveness. While some processes and controls will continue to
evolve, existing controls and the controls affected by the shared services transition were
evaluated as appropriate and effective during the current period. With the exception of the
aforementioned shared services transition and associated changes to internal control over financial
reporting, there were no other changes to internal control over financial reporting during the
quarter ended October 30, 2010, that have materially affected, or are reasonably likely to
materially affect, the Companys internal control over financial reporting.
Managements report on internal control over financial reporting and the related report of the
Companys independent registered public accounting firm, Ernst & Young LLP, are included in Part II
Item 8.
ITEM 9B. | OTHER INFORMATION |
None.
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PART III
ITEM 10. | DIRECTORS, EXECUTIVE OFFICERS AND CORPORATE GOVERNANCE |
Directors
The information concerning Directors of the Company contained in the section titled Proposal 1:
Election of Directors of the Definitive Proxy Statement for the 2011 Annual Meeting of
Shareholders to be held on or about March 17, 2011 (the Proxy Statement), to be filed with the
SEC on or about January 13, 2011, is incorporated herein by reference in response to this Item.
Audit Committee
The information regarding the Audit Committee and Audit Committee financial expert is contained in
the sections titled Board of Directors and Committees of the Proxy Statement and is
incorporated herein by reference in response to this Item.
Code of Ethics
The Board of Directors has established specific Corporate Governance Guidelines, a Code of Ethics
for the President and Chief Executive Officer and Senior Financial Officers, and a Code of Business
Conduct and Ethics for all directors, officers and employees. These documents are provided on the
Companys Website at www.spartech.com within the Investor Relations portion of the site. The
Company intends to satisfy disclosure requirements under Item 5.05 of Form 8-K regarding an
amendment to, or a waiver from, a provision of its Code of Ethics that applies to its Senior
Financial Officers and that relates to any element of the code of ethics definition enumerated in
Item 406(b) of Regulation S-K by posting such information on the Companys website. At this same
website location, the Company provides an Ethics Hotline phone number that allows employees,
shareholders, and other interested parties to communicate with the Companys management or Audit
Committee (on an anonymous basis, if so desired) through an independent third-party hotline. In
addition, this same Website location provides instructions for shareholders or other interested
parties to contact the Companys Board of Directors.
Section 16(a) Beneficial Ownership Reporting Compliance
Information regarding Section 16(a) beneficial ownership reporting compliance is contained in the
section titled Section 16(a) Beneficial Ownership Reporting Compliance of the Proxy Statement and
is incorporated herein by reference in response to this Item.
Recommendation of Director Nominees by Shareholders
Information concerning the procedures for security holders to recommend nominees to the Companys
Board of Directors is contained in the section titled Proposals of Shareholders of the Proxy
Statement and is incorporated herein by reference in response to this Item. There have been no
material changes to the procedures by which security holders may recommend nominees to the
Companys Board of Directors implemented since the filing of the Companys Quarterly Report on Form
10-Q for the quarter ended July 31, 2010.
Executive Officers of the Registrant
The following table provides certain information about the Companys executive officers, their
positions with the Company, and their prior business experience and employment for at least the
past five years:
Name | Age | Current Office, Prior Positions and Employment | ||||
Victoria M. Holt
|
53 | President and Chief Executive Officer (since September 2010). From January 2003 to September 2010, Ms. Holt was a Senior Vice President, Glass and Fiber Glass, for PPG Industries, Inc., a global manufacturer of coatings, chemicals and glass products. Prior to joining PPG Industries, Inc. in January 2003, she was Vice President of Performance Films for Solutia Inc. Ms. Holt began her career at Solutias predecessor, Monsanto Company, where she held various sales, marketing and global general management positions. | ||||
Randy C. Martin
|
48 | Executive Vice President (since September 2000) Corporate Development and Chief Financial Officer (since May 1996); Interim President and Chief Executive Officer (July 2007 to January 2008); Vice President, Finance (May 1996 to September 2000); Corporate Controller (September 1995 to May 1996). Mr. Martin, a CPA and CMA, was with KPMG Peat Marwick LLP for 11 years before joining the Company in 1995. |
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Name | Age | Current Office, Prior Positions and Employment | ||||
Carol L. ONeill
|
47 | Senior Vice President, Packaging Technologies (since April 2010). Prior to joining the Company, Ms. ONeill was President of Flying Food Group, a privately held food company (2007 to 2010). Prior to Flying Food Group, Ms. ONeill held various leadership and management roles at Sealed Air Corporation, including Vice President Business Development, responsible for corporate strategy, mergers and acquisitions, and management of several acquired businesses (1996 to 2007). | ||||
Michael L. Marcum
|
62 | Senior Vice President, Color and Specialty Compounds (since April 2006). Mr. Marcum was most recently President and Chief Executive Officer of American Decorative Surfaces Inc. (2001 to 2006) and was with Monsanto Company for 29 years in various general management, corporate strategic planning, and sales and marketing executive positions, both domestically as well as internationally, before joining the Company in 2006. | ||||
Janet E. Mann
|
56 | Senior Vice President, Custom Sheet and Rollstock and Chief Technology Officer (since April 2010); Senior Vice President of Marketing, Technology and Commercial Development (June 2008 to April 2010). Prior to joining the Company, Ms. Mann was General Manager, Industrial Chemicals at Archer Daniels Midland Corporation in Decatur, Illinois (2007 to 2008). Prior to Archer Daniels Midland Corporation, Ms. Mann held various executive roles at Chemtura Corporation, Dow Chemical Company and ANGUS Chemicals, Inc. | ||||
Rosemary L. Klein
|
43 | Senior Vice President, General Counsel and Corporate Secretary (since March 2009). Prior to joining the Company, Ms. Klein was Senior Vice President, General Counsel and Corporate Secretary at Solutia Inc. (2004 to 2008). Prior to Solutia in June 2003, Ms. Klein held various senior level legal roles at Premcor Inc. and Arch Coal, Inc. | ||||
Michael L. Roane
|
55 | Senior Vice President, Human Resources (since June 2008). Prior to joining the Company, Mr. Roane was the Senior Vice President of Human Resources at the Sage Software Healthcare Division (2007 to 2008). Prior to Sage, Mr. Roane spent 10 years at Greif Brothers Corporation, where he held the position of Senior Vice President of Global Human Resources and Communications. Mr. Roane previously held various vice president and human resource roles at Owens & Minor, Inc., and Philip Morris, Inc. | ||||
Marc A. Roberts
|
48 | Senior Vice President, Operations (since October 2008); Vice President, Sheet Operations (2006 to 2008). Mr. Roberts previously held positions as a manufacturing consultant with a private equity group (2005 to 2006), President and Director of Aerostructures at Precision Castparts Corporation (2001 to 2005), and various positions at Johnson Controls, Inc. and Price Corporation (1993 to 2001). | ||||
Michael G. Marcely
|
43 | Senior Vice President, Finance (since September 2010); Senior Vice President, Planning and Controller (July 2009 to September 2010); Vice President, Financial Planning and Analysis (April 2008 to July 2009); Vice President, Corporate Controller (July 2004 to April 2008); Director of Internal Audit (January 2003 to July 2004). Mr. Marcely, a CPA, was with Ernst & Young LLP for four years, Emerson Electric for four years and KPMG LLP for six years before joining the Company in 2003. | ||||
Robert J. Byrne
|
52 | Vice President and Chief Information Officer (since December 2008). Prior to joining the Company, Mr. Byrne spent more than 25 years in various plant operations and information technology positions with Anheuser-Busch Companies Inc., including six years as Vice President and Chief Information Officer. |
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Name | Age | Current Office, Prior Positions and Employment | ||||
Richard A. Locke
|
57 | Vice President, Procurement (since April 2010). Prior to joining the Company, Mr. Locke was Vice President, Supply Chain for Alcan Packaging Americas responsible for its supply chain and procurement function (2005 to 2010). Prior to Alcan Packaging Americas, he held similar leadership roles at Pactiv and Sweetheart Cup Company. |
ITEM 11. | EXECUTIVE COMPENSATION |
The information contained in the sections titled Executive Compensation; Compensation of
Directors; Compensation Committee Interlocks and Insider Participation; and Compensation
Committee Report of the Proxy Statement is incorporated herein by reference in response to this
Item.
ITEM 12. | SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS |
The information contained in the sections titled Security Ownership and Equity Compensation Plan
Information of the Proxy Statement is incorporated herein by reference in response to this Item.
ITEM 13. | CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS AND DIRECTOR INDEPENDENCE |
The information contained in the sections titled Proposal 1: Election of Directors and Certain
Business Relationships and Transactions of the Proxy Statement is incorporated herein by reference
in response to this Item.
ITEM 14. | PRINCIPAL ACCOUNTING FEES AND SERVICES |
The information contained in the section titled Fees Paid to Independent Registered Public
Accounting Firm of the Proxy Statement is incorporated herein by reference in response to this
Item.
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PART IV
ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
(a) List of documents filed as part of this report: Financial Statements and Financial Statement
Schedules
(1) | The following financial statements of Spartech Corporation, supplemental information and report of independent registered public accounting firm are included in this Form 10-K: |
| Managements Report on Internal Control over Financial Reporting | ||
| Reports of Independent Registered Public Accounting Firm | ||
| Consolidated Balance Sheets | ||
| Consolidated Statements of Operations | ||
| Consolidated Statements of Shareholders Equity | ||
| Consolidated Statements of Cash Flows | ||
| Notes to the Consolidated Financial Statements |
(2) | List of financial statement schedules: |
| Schedule II Valuation and Qualifying Accounts |
(3) | Exhibits: | ||
The following list of exhibits includes exhibits submitted with this Form 10-K as filed with the SEC and those incorporated by reference to other filings as required by Item 601(a) of Regulation S-K. |
Exhibit | ||||
Number | Description | Location | ||
3.1
|
Certificate of Incorporation, as currently in effect | Incorporated by reference to Exhibit 3.3 to the Companys Form 8-K filed with the SEC on September 30, 2009 | ||
3.2
|
Bylaws, as currently in effect | Incorporated by reference to Exhibit 3.1 to the Companys Form 8-K filed with the SEC on September 30, 2009 | ||
4
|
Rights Agreement dated April 2, 2001, between Spartech Corporation and Mellon Investor Services LLC, as Rights Agent | Incorporated by reference to Exhibit 99.1 to the Companys Form 8-K filed with the SEC on April 5, 2001 | ||
10.1
|
Form of Indemnification Agreement entered into between the Company and each of its officers and directors | Incorporated by reference to Exhibit 10.1 to the Companys Form 10-Q filed with the SEC on September 11, 2008 | ||
10.2*
|
Spartech Corporation 2006 Executive Bonus Plan | Incorporated by reference to Exhibit 1.01(a) to the Companys Form 8-K filed with the SEC on December 21, 2005 | ||
10.3*
|
Spartech Corporation 2004 Equity Compensation Plan, as amended | Incorporated by reference to Exhibit 4.1 to the Companys Form S-8 filed with the SEC on July 17, 2009 | ||
10.4*
|
Spartech Corporation Long-Term Equity Incentive Program |
Incorporated by reference to Exhibit 5.02(1) to the Companys Form 8-K filed with the SEC on December 7, 2006 | ||
10.5*
|
Form of Incentive Stock Option | Incorporated by reference to Exhibit 1.01(2) to the Companys Form 8-K filed with the SEC on December 14, 2004 | ||
10.6*
|
Form of Nonqualified Stock Option | Incorporated by reference to Exhibit 1.01(3) to the Companys Form 8-K filed with the SEC on December 14, 2004 | ||
10.7*
|
Form of Restricted Stock Unit Award (directors) | Incorporated by reference to Exhibit 1.01(4) to the Companys Form 8-K filed with the SEC on December 14, 2004 | ||
10.8*
|
Form of Restricted Stock Award (directors) | Incorporated by reference to Exhibit 10.7 to the Companys Form 10-Q filed with the SEC on March 12, 2007 | ||
10.9
|
Amended and Restated Note Purchase Agreement (Initially Dated as of September 15, 2004) dated September 10, 2008, 6.58% Senior Notes due 2016 | Incorporated by reference to Exhibit 10.8 to the Companys Form 10-Q filed with the SEC on September 11, 2008 | ||
10.10*
|
Form of Stock Appreciation Right Award | Incorporated by reference to Exhibit 5.02(1) to the Companys Form 8-K filed with the SEC on May 27, 2008 |
62
Table of Contents
Exhibit | ||||
Number | Description | Location | ||
10.11*
|
Form of Restricted Stock Award | Incorporated by reference to Exhibit 5.02(2) to the Companys Form 8-K filed with the SEC on May 27, 2008 | ||
10.12*
|
Form of Performance Share Award | Incorporated by reference to Exhibit 5.02(3) to the Companys Form 8-K filed with the SEC on May 27, 2008 | ||
10.13
|
Amendment No. 1 to Amended and Restated Note Purchase Agreement 2004 Senior Notes | Incorporated by reference to Exhibit 10.2 to the Companys Form 8-K filed with the SEC on July 23, 2009 | ||
10.14*
|
Spartech Corporation Deferred Compensation Plan, as amended |
Incorporated by reference to Exhibit 10.34 to the Companys Form 10-K filed with the SEC on January 14, 2010 | ||
10.15
|
Amended and Restated Credit Agreement Dated as of June 9, 2010 | Incorporated by reference to Exhibit 10.1 to the Companys Form 10-Q filed with the SEC on June 9, 2010 | ||
10.16
|
Second Amendment to Amended and Restated Note Purchase Agreement Dated as of June 9, 2010 | Incorporated by reference to Exhibit 10.2 to the Companys Form 10-Q filed with the SEC on June 9, 2010 | ||
10.17
|
Amended and Restated Intercreditor and Collateral Agency Agreement Dated as of June 9, 2010, by and among PNC Bank, National Association, as Collateral and Administrative Agent, the Lenders and Note holders | Incorporated by reference to Exhibit 10.3 to the Companys Form 10-Q filed with the SEC on June 9, 2010 | ||
10.18
|
Amended and Restated Security Agreement Dated as of June 9, 2010, by and among PNC Bank, National Association, as Collateral Agent for the Secured Parties | Incorporated by reference to Exhibit 10.4 to the Companys Form 10-Q filed with the SEC on June 9, 2010 | ||
10.19
|
Employment letter between Spartech Corporation and Victoria M. Holt | Incorporated by reference to Exhibit 10.1 to the Companys Form 8-K filed with the SEC on September 10, 2010 | ||
10.20
|
Severance and Noncompetition Agreement dated September 8, 2010 by and between Spartech Corporation and Victoria M. Holt | Incorporated by reference to Exhibit 10.2 to the Companys Form 8-K filed with the SEC on September 10, 2010 | ||
10.22
|
Form of Spartech Corporation Severance and Noncompetition Agreement for Named Executive Officers: Randy C. Martin, Janet E. Mann, Michael L. Marcum and Rosemary L. Klein | Filed herewith | ||
10.23
|
Second Amendment to Amended and Restated Credit Agreement Dated as of January 12, 2011 | Filed herewith | ||
10.24
|
Third Amendment to Amended and Restated Note Purchase Agreement Dated as of January 12, 2011 | Filed herewith | ||
21
|
Subsidiaries of Registrant | Filed herewith | ||
23
|
Consent of Independent Registered Public Accounting Firm | Filed herewith | ||
24
|
Power of Attorney | Filed herewith | ||
31.1
|
Section 302 Certification of Chief Executive Officer | Filed herewith | ||
31.2
|
Section 302 Certification of Chief Financial Officer | Filed herewith | ||
32.1
|
Section 1350 Certification of Chief Executive Officer | Filed herewith | ||
32.2
|
Section 1350 Certification of Chief Financial Officer | Filed herewith |
* | Denotes management contract or compensatory plan arrangement. |
63
Table of Contents
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the
Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto
duly authorized.
SPARTECH CORPORATION |
||||
/s/ Victoria M. Holt | ||||
Victoria M. Holt | ||||
January 13, 2011 | President and Chief Executive Officer | |||
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed
below by the following persons on behalf of the Registrant and in the capacities and on the dates
indicated.
Date | Signature | Title | ||
January 13, 2011
|
/s/ Victoria M. Holt
|
President and Chief
Executive Officer (Principal Executive Officer) |
||
January 13, 2011
|
/s/ Randy C. Martin
|
Executive Vice President and
Chief Financial Officer (Principal Financial Officer) |
||
January 13, 2011
|
/s/ Michael G. Marcely
|
Senior Vice President of
Finance (Principal Accounting Officer) |
||
January 13, 2011
|
Director | |||
*Ralph B. Andy | ||||
January 13, 2011
|
Director | |||
*Lloyd E. Campbell | ||||
January 13, 2011
|
Director | |||
*Edward J. Dineen | ||||
January 13, 2011
|
Director | |||
*Walter J. Klein | ||||
January 13, 2011
|
Director | |||
*Pamela F. Lenehan | ||||
January 13, 2011
|
Director | |||
*Jackson W. Robinson | ||||
January 13, 2011
|
Director | |||
*Craig A. Wolfanger |
* | Rosemary L. Klein, by signing her name hereto, does sign this document on behalf of the above noted individuals, pursuant to powers of attorney duly executed by such individuals, which have been filed as an Exhibit to this Form 10-K. |
/s/ Rosemary L. Klein | ||||
Rosemary L. Klein | ||||
Attorney-in-Fact |
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Table of Contents
SPARTECH CORPORATION AND SUBSIDIARIES
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
FOR THE YEARS ENDED 2010, 2009 AND 2008
(Dollars in thousands)
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
FOR THE YEARS ENDED 2010, 2009 AND 2008
(Dollars in thousands)
Additions and | ||||||||||||||||
Balance at | Charges to | |||||||||||||||
Beginning of | Costs and | Balance End of | ||||||||||||||
Description | Period | Expenses (1) | Write-Offs (2) | Period | ||||||||||||
October 30, 2010 |
||||||||||||||||
Trade receivable
allowance for
doubtful accounts |
$ | 2,470 | $ | 1,566 | $ | (632 | ) | $ | 3,404 | |||||||
Note receivable
allowance for
doubtful accounts |
| 6,500 | | 6,500 | ||||||||||||
October 31, 2009 |
||||||||||||||||
Trade receivable
allowance for
doubtful accounts |
4,550 | 4,321 | (6,401 | ) | 2,470 | |||||||||||
November 1, 2008 |
||||||||||||||||
Trade receivable
allowance for
doubtful accounts |
1,572 | 4,763 | (1,785 | ) | 4,550 |
(1) | Includes provision for bad debt expense related to discontinued operations of $0, $644 and $67 in 2010, 2009 and 2008, respectively. | |
(2) | Includes accounts receivable write-offs related to discontinued operations of $0, $129 and $124 in 2010, 2009 and 2008, respectively. |
All other schedules are omitted because they are not applicable or the required information is
shown in Item 8, Financial Statements and Supplementary Data.
F-1