Attached files
file | filename |
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EX-32.2 - EX-32.2 - Heron Lake BioEnergy, LLC | hlb-20210131ex322802d50.htm |
EX-32.1 - EX-32.1 - Heron Lake BioEnergy, LLC | hlb-20210131ex3214ee2e3.htm |
EX-31.2 - EX-31.2 - Heron Lake BioEnergy, LLC | hlb-20210131ex3126ff734.htm |
EX-31.1 - EX-31.1 - Heron Lake BioEnergy, LLC | hlb-20210131ex311ef0c24.htm |
EX-10.1 - EX-10.1 - Heron Lake BioEnergy, LLC | hlb-20210131ex101a9f689.htm |
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
⌧ | Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. |
For the quarterly period ended January 31, 2021
OR
For the transition period from to .
COMMISSION FILE NUMBER 000-51825
HERON LAKE BIOENERGY, LLC
(Exact name of Registrant as specified in its charter)
91246 390th Avenue, Heron Lake, MN 56137-1375
(Address of principal executive offices)
(507) 793-0077
(Issuer’s telephone number)
Securities registered pursuant to Section 12(b) of the Act:
Title of each class: |
| Trading Symbol |
| Name of each exchange on which registered: |
None | | NA | | NA |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Exchange Act during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. ⌧ Yes ◻ No
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit such files). ⌧ Yes ◻ No
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer,” “smaller reporting company,” and “emerging growth company” in Rule 12b-2 of the Exchange Act.
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. ◻
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). ◻ Yes ⌧ No
As of March 17, 2021, there were 62,932,107 Class A units and 15,000,000 Class B units issued and outstanding.
HERON LAKE BIOENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Balance Sheets
|
| January 31, 2021 | ` | | |
| |
|
| (unaudited) |
| October 31, 2020 | | ||
ASSETS | | | | | | | |
Current Assets | | | | | | | |
Cash | | $ | 3,348,244 | | $ | 3,276,301 | |
Restricted cash | | | 242,159 | | | 514,050 | |
Accounts receivable | |
| 2,038,282 | |
| 1,616,489 | |
Inventory | |
| 8,128,065 | |
| 7,063,675 | |
Commodity derivative instruments | |
| 22,837 | |
| 15,150 | |
Prepaid expenses and other current assets | |
| 1,124,050 | |
| 782,280 | |
Total current assets | |
| 14,903,637 | |
| 13,267,945 | |
| | | | | | | |
Property and Equipment, net | |
| 38,889,918 | |
| 40,187,733 | |
| | | | | | | |
Operating lease right of use asset, net | | | 8,961,285 | | | 9,291,249 | |
| | | | | | | |
Other Assets | |
| 333,254 | |
| 333,254 | |
| | | | | | | |
Total Assets | | $ | 63,088,094 | | $ | 63,080,181 | |
| | | | | | | |
LIABILITIES AND MEMBERS' EQUITY | | | | | | | |
| | | | | | | |
Current Liabilities | | | | | | | |
Current maturities of long-term debt | | $ | 18,146,353 | | $ | 11,492,059 | |
Checks drawn in excess of bank balance | |
| 1,652,836 | |
| 692,984 | |
Accounts payable | |
| 3,843,683 | |
| 6,916,045 | |
Commodity derivative instruments | | | 143,900 | | | 173,928 | |
Accrued expenses | |
| 437,860 | |
| 496,513 | |
Operating lease, current liabilities | | | 1,360,691 | | | 1,344,258 | |
Total current liabilities | |
| 25,585,323 | |
| 21,115,787 | |
| | | | | | | |
Long-Term Debt, less current portion | |
| 148,923 | |
| 295,611 | |
| | | | | | | |
Operating leases, long-term liabilities | | | 7,600,594 | | | 7,946,991 | |
| | | | | | | |
Other Long-Term Liabilities | | | 608,405 | | | 596,924 | |
| | | | | | | |
Commitments and Contingencies | | | | | | | |
| | | | | | | |
Members' Equity | | | | | | | |
Members' equity consists of 77,932,107 units issued and outstanding at both January 31, 2021 and October 31, 2020. | |
| 29,144,849 | |
| 33,124,868 | |
Total Liabilities and Members' Equity | | $ | 63,088,094 | | $ | 63,080,181 | |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
1
HERON LAKE BIOENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Operations
| | Three months ended | | Three months ended | ||
| | January 31, 2021 | | January 31, 2020 | ||
|
| (Unaudited) |
| (Unaudited) | ||
Revenues | | $ | 24,441,069 | | $ | 26,680,280 |
| | | | | | |
Cost of Goods Sold | |
| 27,375,537 | |
| 28,129,771 |
| | | | | | |
Gross Loss | |
| (2,934,468) | |
| (1,449,491) |
| | | | | | |
Operating Expenses | |
| (1,087,891) | |
| (899,445) |
| | | | | | |
Operating Loss | |
| (4,022,359) | |
| (2,348,936) |
| | | | | | |
Other Income (Expense) | | | | | | |
Interest income | |
| 879 | |
| 11,581 |
Interest expense | |
| (102,412) | |
| (11,531) |
Other income, net | |
| 143,873 | |
| 339 |
Total other income, net | |
| 42,340 | |
| 389 |
| | | | | | |
Net Loss | |
| (3,980,019) | |
| (2,348,547) |
| | | | | | |
Less: Net Income Attributable to Non-controlling Interest | |
| — | |
| (67,827) |
| | | | | | |
Net Loss Attributable to Heron Lake BioEnergy, LLC | | $ | (3,980,019) | | $ | (2,416,374) |
| | | | | | |
Weighted Average Units Outstanding—Basic and diluted (Class A and B) | |
| 77,932,107 | |
| 77,932,107 |
| | | | | | |
Net Loss Per Unit Attributable to Heron Lake BioEnergy, LLC- Basic and Diluted (Class A and B) | | $ | (0.05) | | $ | (0.03) |
| | | | | | |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
2
HERON LAKE BIOENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Change in Members’ Equity (unaudited)
|
| |
| |
| Members' Equity |
| | |
| | | |
| | | | | | attributable to | | | | | | | |
| | | | | | Heron Lake | | Non- | | Total | |||
| | | | | | BioEnergy, | | controlling | | Members' | |||
|
| Class A Units |
| Class B Units |
| LLC |
| Interest |
| Equity | |||
| | | | | | | | | | | | | |
Balance—October 31, 2020 |
| 62,932,107 |
| 15,000,000 | | $ | 33,124,868 | | $ | — | | $ | 33,124,868 |
| | | | | | | | | | | | | |
Net loss attributable to Heron Lake BioEnergy, LLC |
| — |
| — | |
| (3,980,019) | |
| — | |
| (3,980,019) |
| | | | | | | | | | | | | |
Balance—January 31, 2021 | | 62,932,107 | | 15,000,000 | | $ | 29,144,849 | | $ | — | | $ | 29,144,849 |
| | | | | | | | | | | | | |
Balance—October 31, 2019 |
| 62,932,107 |
| 15,000,000 | | $ | 47,599,276 | | $ | 2,001,575 | | $ | 49,600,851 |
| | | | | | | | | | | | | |
Acquisition of non-controlling interest | | — | | — | | | (155,598) | | | (2,069,402) | | | (2,225,000) |
Net income attributable to non-controlling interest |
| — |
| — | | | — | |
| 67,827 | |
| 67,827 |
Net loss attributable to Heron Lake BioEnergy, LLC |
| — |
| — | |
| (2,416,374) | |
| — | |
| (2,416,374) |
| | | | | | | | | | | | | |
Balance—January 31, 2020 |
| 62,932,107 |
| 15,000,000 | | $ | 45,027,304 | | $ | — | | $ | 45,027,304 |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
3
HERON LAKE BIOENERGY, LLC AND SUBSIDIARIES
Condensed Consolidated Statements of Cash Flows
| | Three months ended | | Three months ended | ||
| | January 31, 2021 | | January 31, 2020 | ||
|
| (Unaudited) |
| (Unaudited) | ||
Cash Flow From Operating Activities | | | | | | |
Net loss | | $ | (3,980,019) | | $ | (2,348,547) |
Adjustments to reconcile net loss to net cash used in operating activities: | | | | | | |
Depreciation and amortization | |
| 1,283,857 | |
| 1,316,198 |
Loss on disposal of asset | |
| 21,728 | |
| — |
Change in fair value of commodity derivative instruments | |
| 2,868,176 | |
| 162,620 |
Change in operating assets and liabilities: | | | | | | |
Accounts receivable | |
| (421,793) | |
| 3,902,786 |
Inventory | |
| (1,064,390) | |
| (1,475,699) |
Commodity derivative instruments | |
| (2,905,891) | |
| (198,295) |
Prepaid expenses and other current assets | |
| (341,770) | |
| (233,232) |
Accounts payable | |
| (931,737) | |
| (2,136,555) |
Accrued expenses | |
| (58,653) | |
| (42,339) |
Accrued railcar rehabilitation costs | | | 11,481 | | | 11,481 |
Net cash used in operating activities | |
| (5,519,011) | |
| (1,041,582) |
| | | | | | |
Cash Flows from Investing Activities | | | | | | |
Capital expenditures | |
| (2,148,395) | |
| (208,285) |
Net cash used in investing activities | |
| (2,148,395) | |
| (208,285) |
| | | | | | |
Cash Flows from Financing Activities | | | | | | |
Checks drawn in excess of bank balance | | | 959,852 | | | 724,292 |
Proceeds from long-term debt | |
| 2,151,673 | |
| 7,039,706 |
Payments on long-term debt | |
| (644,067) | |
| (6,969,735) |
Proceeds from related party debt | | | 5,000,000 | | | — |
Acquisition of non-controlling interest | | | — | | | (2,000,000) |
Net cash provide by (used in) financing activities | |
| 7,467,458 | |
| (1,205,737) |
| | | | | | |
Net decrease in cash and restricted cash | |
| (199,948) | |
| (2,455,604) |
| | | | | | |
Cash and Restricted Cash - Beginning of period | |
| 3,790,351 | |
| 4,593,811 |
| | | | | | |
Cash and Restricted Cash - End of period | | $ | 3,590,403 | | $ | 2,138,207 |
| | | | | | |
Reconcilation of Cash and Restricted Cash | | | | | | |
Cash - Balance Sheet | | | 3,348,244 | | | 2,095,986 |
Restricted Cash - Balance Sheet | | | 242,159 | | | 42,221 |
Cash and Restricted Cash | | $ | 3,590,403 | | $ | 2,138,207 |
| | | | | | |
Supplemental Disclosure of Cash Flow Information | | | | | | |
Cash paid during the period for: | | | | | | |
Interest expense | | $ | 99,717 | | $ | 11,531 |
Notes to Condensed Consolidated Unaudited Financial Statements are an integral part of this Statement.
4
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
1.SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
Nature of Business
Heron Lake BioEnergy, LLC owns and operates an ethanol plant near Heron Lake, Minnesota with a permitted capacity of approximately 72.3 million gallons per year of undenatured ethanol on a twelve-month rolling sum basis. In addition, Heron Lake BioEnergy, LLC produces and sells distillers’ grains with solubles and corn oil as co-products of ethanol production.
Heron Lake BioEnergy, LLC’s wholly owned subsidiary, HLBE Pipeline Company, LLC (“HLBE Pipeline Company”), is the sole owner of Agrinatural Gas, LLC (“Agrinatural”). Agrinatural is a natural gas pipeline company that was formed to construct, own, and operate the natural gas pipeline that provides natural gas to the Company’s ethanol production facility and other customers through a connection with the natural gas pipeline facilities of Northern Border Pipeline Company in Cottonwood County, Minnesota. Beginning as of December 11, 2019, HLBE holds a 100% interest in Agrinatural.
Basis of Presentation and Principles of Consolidation
The condensed consolidated unaudited financial statements as of January 31, 2021 include the accounts of Heron Lake BioEnergy, LLC and its wholly owned subsidiary, HLBE Pipeline Company (collectively, the “Company”). As of December 11, 2019, the Company acquired the 27% interest in Agrinatural that was not previously in its control. As such, results prior to December 11, 2019 reflect earnings attributable to the non-controlling interest separately in the condensed consolidated statement of operations during fiscal year 2020. All significant intercompany balances and transactions are eliminated in consolidation.
The condensed consolidated unaudited financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). Certain information and disclosures normally included in annual financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted as permitted by such rules and regulations. These condensed consolidated unaudited financial statements and related notes should be read in conjunction with the financial statements and notes thereto included in the Company’s audited consolidated financial statements for the year ended October 31, 2020, contained in the Company’s annual report on Form 10-K.
In the opinion of management, the condensed consolidated unaudited financial statements reflect all adjustments consisting of normal recurring accruals that we consider necessary to present fairly the Company’s results of operations, financial position, and cash flows. The results reported in these condensed consolidated unaudited financial statements should not be regarded as necessarily indicative of results that may be expected for any other fiscal period or for the fiscal year.
Accounting Estimates
Management uses estimates and assumptions in preparing these condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles. Those estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses. The Company uses estimates and assumptions in accounting for significant matters including, among others, the economic lives of property and equipment, the assumptions used in the analysis of impairment of long-lived assets, valuation of commodity derivative instruments, inventory, inventory purchase and sales commitments, evaluation of railcar rehabilitation costs and evaluation of going concern. The Company periodically reviews estimates and assumptions, and the effects of revisions are reflected in the period in which the revision is made. Actual results could differ from those estimates.
5
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
Revenue Recognition
Revenue is recognized upon transfer of control of promised products or services to customers in an amount that reflects the consideration we expect to receive in exchange for those products or services. Our contracts primarily consist of agreements with marketing companies and other customers as described below. Our performance obligations consist of the delivery of ethanol, distillers' grains, and corn oil to our customers. Our customers primarily consist of three distinct marketing companies as discussed below. The consideration we receive for these products reflects an amount that the company expects to be entitled to in exchange for those products, based on current observable market prices at the Chicago Mercantile Exchange, generally, and adjusted for local market differentials. Our contracts have specific delivery modes, rail or truck, and dates. Revenue is recognized when the Company delivers the products to the mode of transportation specified in the contract, at the transaction price established in the contract, net of commissions, fees, and freight. We sell each of the products via different marketing channels as described below.
● | Ethanol. The Company sells its ethanol via a marketing agreement with Eco-Energy, Inc. Eco-Energy sells one hundred percent of the Company’s ethanol production based on agreements with end users at prices agreed upon mutually among the end user, Eco-Energy and the Company. Our performance obligations consist of our obligation to deliver ethanol to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. The marketing agreement calls for control and title to pass to Eco-Energy once a rail car is released to the railroad or a truck is released from the Company’s scales. Revenue is recognized then at the price in the agreement with the end user, net of commissions, freight, and fees. |
● | Distillers’ grains. The Company engages another third-party marketing company, Gavilon, Inc, to sell one hundred percent of the distillers grains it produces at the plant. Gavilon takes title and control once a rail car is released to the railroad or a truck is released from the Company’s scales. Prices are agreed upon between Gavilon and the Company. Our performance obligations consist of our obligation to deliver distillers grains to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. Revenue is recognized net of commissions, freight and fees. |
● | Distillers’ corn oil (corn oil). The Company sells one hundred percent of its corn oil production to RPMG, Inc. The process for selling corn oil is the same as our distillers’ grains. RPMG takes title and control once a rail car is released to the railroad or a truck is released from the Company's scales. Prices are agreed upon between RPMG and the Company. Our performance obligations consist of our obligation to deliver corn oil to our customers. Our customer contracts consist of orders received from the customer pursuant to a marketing agreement. Revenue is recognized net of commissions, freight and fees. |
● | Agrinatural generates revenue from the transportation of natural gas to residential and commercial customers. Revenue is recognized at the point when natural gas is delivered at the transaction price established in the contract. |
Inventory
Inventory is stated at the lower of cost or net realizable value. Cost for all inventories is determined using the first in first out method. Net realizable value is the estimated selling prices in the ordinary course of business less reasonably predictable costs of completion, disposal, and transportation. Inventory consists of raw materials, work in process, finished goods, and supplies. Corn is the primary raw material along with other raw materials. Finished goods consist of ethanol, distillers’ grains, and corn oil.
Derivative Instruments
From time to time the Company enters into derivative transactions to hedge its exposures to commodity price fluctuations. The Company is required to record these derivatives on the balance sheets at fair value.
In order for a derivative to qualify as a hedge, specific criteria must be met and appropriate documentation maintained. Gains and losses from derivatives that do not qualify as hedges, or are undesignated, must be recognized
6
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
immediately in earnings. If the derivative does qualify as a hedge, depending on the nature of the hedge, changes in the fair value of the derivative will be either offset against the change in fair value of the hedged assets, liabilities, or firm commitments through earnings or recognized in other comprehensive income until the hedged item is recognized in earnings. Changes in the fair value of undesignated derivatives are recorded in earnings.
Additionally, the Company is required to evaluate its contracts to determine whether the contracts are derivatives. Certain contracts that literally meet the definition of a derivative may be exempted as “normal purchases or normal sales.” Normal purchases and normal sales are contracts that provide for the purchase or sale of something other than a financial instrument or derivative instrument that will be delivered in quantities expected to be used or sold over a reasonable period in the normal course of business. Contracts that meet the requirements of normal purchases or sales are documented as normal and exempted from accounting and reporting requirements, and therefore, are not marked to market in our condensed consolidated unaudited financial statements.
In order to reduce the risks caused by market fluctuations, the Company occasionally hedges its anticipated corn, natural gas, and denaturant purchases and ethanol sales by entering into options and futures contracts. These contracts are used with the intention to fix the purchase price of anticipated requirements for corn in the Company's ethanol production activities and the related sales price of ethanol. The fair value of these contracts is based on quoted prices in active exchange-traded or over-the-counter market conditions. Although the Company believes its commodity derivative positions are economic hedges, none have been formally designated as a hedge for accounting purposes and derivative positions are recorded on the balance sheet at their fair market value, with changes in fair value recognized in current period earnings or losses. The Company does not enter into financial instruments for trading or speculative purposes.
The Company has adopted authoritative guidance related to “Derivatives and Hedging,” and has included the required enhanced quantitative and qualitative disclosure about objectives and strategies for using derivatives, quantitative disclosures about fair value amounts of gains and losses from derivative instruments, and disclosures about credit-risk-related contingent features in derivative agreements. See further discussion in Note 6.
Reportable Operating Segments
Accounting Standards Codification (“ASC”) 280, “Segment Reporting”, establishes the standards for reporting information about segments in financial statements. Operating segments are defined as components of an enterprise for which separate financial information is available that is evaluated regularly by the chief operating decision maker in deciding how to allocate resources and in assessing performance. Based on the related business nature and expected financial results criteria set forth in ASC 280, the Company has two reportable operating segments for financial reporting purposes.
● | Ethanol Production. Based on the nature of the products and production process and the expected financial results, the Company’s operations at its ethanol plant, including the production and sale of ethanol and its co-products, are aggregated into one financial reporting segment. |
● | Natural Gas Pipeline. The Company has majority ownership in Agrinatural, through its wholly owned subsidiary, HLBE Pipeline, LLC, and operations of Agrinatural’s natural gas pipeline are aggregated into another financial reporting segment. |
2.GOING CONCERN
The financial statements have been prepared on a going-concern basis, which contemplates the recoverability of assets and the satisfaction of liabilities in the normal course of business. The Company has suffered recurring operating and cash flow losses related to difficult market conditions and operating performance. The Company was out of compliance with certain debt covenants on January 31, 2021, for which a waiver was obtained from the lender. The Company has forecasted that it is probable that there will be future instances of noncompliance with debt covenants within the next twelve months. These conditions result in the classification of all debt with the lender as current as of January 31, 2021. The Company has insufficient cash on hand and additional borrowing capacity, and current forecasts indicate insufficient
7
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
cash flows from operations, to repay the debt if it were to come due as a result of covenant noncompliance. These factors raise substantial doubt about the Company's ability to continue as a going concern.
While the Company believes the replacement of the boiler has improved the operating performance of the plant, and led to lower operating costs, market conditions have resulted in losses. The Company intends to source other capital sources, which may include re-negotiating their debt agreements and terms or seek potential equity solutions. At this time, there are no commitments to do so and we may not be successful in doing so.
3.RISKS AND UNCERTAINTIES
The Company has certain risks and uncertainties that it experiences during volatile market conditions. These volatilities can have a severe impact on operations. The Company’s revenues are derived from the sale and distribution of ethanol and distillers’ grains to customers primarily located in the U.S. Corn for the production process is supplied to the plant primarily from local agricultural producers. Ethanol sales average 70% to 90% of total revenues and corn costs average 70% to 90% of cost of goods sold.
The Company’s operating and financial performance is largely driven by the prices at which it sells ethanol, distillers’ grains, and corn oil and the related costs of corn. The price of ethanol is influenced by factors such as supply and demand, the weather, government policies and programs, unleaded gasoline prices, and the petroleum markets as a whole. Excess ethanol supply in the market, in particular, puts downward pressure on the price of ethanol. The Company's largest cost of production is corn. The cost of corn is generally impacted by factors such as supply and demand, the weather, government policies and programs, and a risk management program used to protect against the price volatility of these commodities. Market fluctuations in the price of and demand for these commodities may have further significant adverse effects on the Company’s operations, profitability and the availability and adequacy of cash flow to meet the Company’s working capital requirements. The Company's risk management program is used to protect against the price volatility of these commodities.
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout most of 2020 and into 2021 as a result of industry-wide record low ethanol prices due to reduced demand and high industry inventory levels, which are compounded by the impact of the novel coronavirus ("Covid-19"). These factors resulted in prolonged negative operating margins, significantly lower cash flow from operations and substantial net losses.
8
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
4.REVENUE
Revenue by Source
All revenues from contracts with customers under ASC Topic 606 are recognized at a point in time. The following table disaggregates revenue by major source for the three months ended January 31, 2021 and 2020:
| | Three Months Ended January 31, 2021 | |||||||
| | (unaudited) | |||||||
|
| Ethanol Production |
| Natural Gas Pipeline |
| Total | |||
Ethanol | | $ | 18,720,349 | | $ | — | | $ | 18,720,349 |
Distillers’ Grains | | | 3,699,036 | | | — | | | 3,699,036 |
Corn Oil | | | 1,389,078 | | | — | | | 1,389,078 |
Other | | | 225,746 | | | — | | | 225,746 |
Natural Gas | | | — | | | 406,860 | | | 406,860 |
Total Revenues | | $ | 24,034,209 | | $ | 406,860 | | $ | 24,441,069 |
| | | | | | | | | |
| | Three Months Ended January 31, 2020 | |||||||
| | (unaudited) | |||||||
|
| Ethanol Production |
| Natural Gas Pipeline |
| Total | |||
Ethanol | | $ | 20,291,884 | | $ | — | | $ | 20,291,884 |
Distillers’ Grains | | | 4,488,804 | | | — | | | 4,488,804 |
Corn Oil | | | 914,398 | | | — | | | 914,398 |
Other | | | 295,917 | | | — | | | 295,917 |
Natural Gas | | | — | | | 689,277 | | | 689,277 |
Total Revenues | | $ | 25,991,003 | | $ | 689,277 | | $ | 26,680,280 |
Payment Terms
The Company has contractual payment terms with each respective marketer that sells ethanol, distillers’ grains and corn oil. These terms are 10 calendar days after the transfer of control date. The Company has contractual payment terms with the natural gas customers of 20 days.
Shipping and Handling Costs
Shipping and handling costs related to contracts with customers for sale of goods are accounted for as a fulfillment activity and are included in cost of goods sold. Accordingly, amounts billed to customers for such costs are included as a component of revenue.
5.INVENTORY
Inventory consisted of the following:
| | January 31, 2021 | | October 31, 2020 | | ||
|
| (unaudited) |
| | |
| |
Raw materials | | $ | 1,576,160 | | $ | 2,440,997 | |
Work in process | |
| 805,008 | |
| 713,037 | |
Finished goods | |
| 4,463,703 | |
| 2,677,095 | |
Supplies | |
| 1,283,194 | |
| 1,232,546 | |
Totals | | $ | 8,128,065 | | $ | 7,063,675 | |
The Company performs a lower of cost or net realizable value analysis on inventory to determine if the market values of certain inventories are less than their carrying value, which is attributable primarily to decreases in market prices of corn and ethanol. Based on the lower of cost or net realizable value analysis, the Company recorded a loss on ethanol
9
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
inventories, as a component of cost of goods sold, of approximately $274,000 and $877,000 for the three months ended January 31, 2021 and 2020, respectively. No loss was recorded for the three months ended January 31, 2021.
6.DERIVATIVE INSTRUMENTS
As of January 31, 2021, the total notional amount of the Company’s outstanding corn derivative instruments was approximately 730,000 bushels, comprised of long corn futures positions on 340,000 bushels that were entered into to hedge forecasted ethanol sales through July 2021, and short corn futures positions on 390,000 bushels that were entered into to hedge forecasted corn purchases through July 2022. Additionally, there are corn options positions of 3,710,000 bushels through December 2021. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of January 31, 2021, the Company had approximately $242,000 of cash collateral (restricted cash) related to derivatives held by a broker.
The following table provides detail regarding the Company’s derivative instruments at January January 31, 2021, none of which are designated as hedging instruments:
|
| Consolidated Balance Sheet Location |
| Assets |
| Liabilities |
| ||
Corn contracts | | Commodity derivative instruments | | $ | — | | $ | 143,900 | |
Ethanol contracts | | Commodity derivative instruments | | | 22,837 | | | — | |
Totals | | | | $ | 22,837 | | $ | 143,900 | |
As of October 31, 2020, the total notional amount of the Company’s outstanding corn derivative instruments was approximately 2,095,000 bushels, comprised of long corn futures positions on 325,000 bushels that were entered into to hedge forecasted ethanol sales through March 2021, and short corn futures positions on 1,770,000 bushels that were entered into to hedge forecasted corn purchases through July 2022 and are directly related to corn forward contracts. Additionally, there are corn options positions of 1,380,000 bushels through March 2021. There may be offsetting positions that are not shown on a net basis that could lower the notional amount of positions outstanding.
As of October 31, 2020, the Company had approximately $514,000 in cash collateral (restricted cash) related to derivates held by a broker.
The following table provides detail regarding the Company’s derivative financial instruments at October 31, 2020, none of which were designated as hedging instruments:
|
| Consolidated Balance Sheet Location |
| Assets |
| Liabilities |
| ||
Corn contracts | | Commodity derivative instruments | | $ | — | | $ | 173,928 | |
Ethanol contracts | | Commodity derivative instruments | | | 15,150 | | | — | |
Totals | | | | $ | 15,150 | | $ | 173,928 | |
The following tables provide detail regarding the gains (losses) from Company’s derivative financial instruments in its condensed consolidated unaudited statements of operations, none of which are designated as hedging instruments:
|
| Consolidated Statement of |
| Three Months Ended January 31, | ||||
|
| Operations Location |
| 2021 |
| 2020 | ||
Corn contracts |
| Cost of goods sold | | $ | (2,924,654) | | $ | (80,768) |
Ethanol contracts | | Revenues | | | 56,478 | | | (81,852) |
Total loss | | | | $ | (2,868,176) | | $ | (162,620) |
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
7.FAIR VALUE
The following table sets forth, by level, the Company assets that were accounted for at fair value on a recurring basis at January 31, 2021:
| | | | | | | | Fair Value Measurement Using |
| |||||||
| | Carrying Amount in | | | | | Quoted Prices in | | Significant Other | | Significant |
| ||||
|
| Consolidated |
| | |
| Active Markets |
| Observable Inputs |
| Unobservable Inputs |
| ||||
Financial Assets: |
| Balance Sheet | | Fair Value |
| (Level 1) |
| (Level 2) |
| (Level 3) |
| |||||
Commodity Derivative instruments - Ethanol | | $ | 22,837 | | $ | 22,837 | | $ | 22,837 | | $ | — | | $ | — | |
| | | | | | | | | | | | | | | | |
Financial Liabilities: | | | | | | | | | | | | | | | | |
Commodity Derivative instruments - Corn | | $ | 143,900 | | $ | 143,900 | | $ | 143,900 | | $ | — | | $ | — | |
Accounts Payable (1) | | $ | 40,411 | | $ | 40,411 | | $ | — | | $ | 40,411 | | $ | — | |
The following table sets forth, by level, the Company assets and liabilities that were accounted for at fair value on a recurring basis at October 31, 2020:
| | | | | | | | Fair Value Measurement Using |
| |||||||
| | Carrying Amount in | | | | | Quoted Prices in | | Significant Other | | Significant | | ||||
| | Consolidated | | | | | Active Markets | | Observable Inputs | | Unobservable Inputs |
| ||||
Financial Assets: |
| Balance Sheet |
| Fair Value |
| (Level 1) |
| (Level 2) |
| (Level 3) |
| |||||
Commodity Derivative instruments - Ethanol | | $ | 15,150 | | $ | 15,150 | | $ | 15,150 | | $ | — | | $ | — | |
| | | | | | | | | | | | | | | | |
Financial Liabilities: | | | | | | | | | | | | | | | | |
Commodity Derivative instruments - Corn | | $ | 173,928 | | $ | 173,928 | | $ | 173,928 | | $ | — | | $ | — | |
Accounts Payable (1) | | $ | 553,248 | | $ | 553,248 | | $ | — | | $ | 553,248 | | $ | — | |
(1) | Accounts payable is generally stated at historical amounts with the exception of amounts in this table related to certain delivered inventory for which the payable fluctuates based on the changes in commodity prices. These payables are hybrid financial instruments for which the company has elected the fair value option. |
We determine the fair value of commodity derivative instruments by obtaining fair value measurements from an independent pricing service. The fair value measurements consider observable data that may include dealer quotes and live trading levels from the Chicago Board of Trade market and New York Mercantile Exchange. We determine the fair value of Level 2 accounts payable based on nearby futures values, plus or minus nearby basis.
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
8.DEBT FACILITIES
Long-term debt consists of the following:
|
| January 31, 2021 |
| October 31, 2020 | | ||
Amended revolving term note payable to lending institution, see terms below. | | $ | 9,699,032 | | $ | 7,891,426 | |
Single advance term note payable to lending institution, see terms below. | | | 2,700,000 | | | 3,000,000 | |
Assessment payable as part of water treatment agreement, due in semi-annual installments of $189,393 with interest at 6.55%, enforceable by statutory lien, with the final payment due in October 2021. The Company made deposits for one years' worth of debt service payments of approximately $364,000, which is included with other current assets that are held on deposit to be applied with the final payments of the assessment. | |
| 300,551 | | | 300,551 | |
SBA Paycheck Protection Program Loan, see terms below. | |
| 595,693 | | | 595,693 | |
Granite Falls Energy note, see terms below. | |
| 5,000,000 | | | — | |
Totals | |
| 18,295,276 | |
| 11,787,670 | |
Less amounts due within one year | |
| 18,146,353 | |
| 11,492,059 | |
Net long-term debt | | $ | 148,923 | | $ | 295,611 | |
Revolving Term Note
The 2020 Credit Facility includes an amended and restated revolving term loan with a $13 million principal commitment. The loan is secured by substantially all of the Company’s assets, including a subsidiary guarantee. The 2020 Credit Facility contains customary covenants, including restrictions on the payment of dividends and loans and advances to Agrinatural, and maintenance of certain financial ratios including minimum working capital, minimum net worth and a debt service coverage ratio as defined by the credit facility. During the second fiscal quarter of 2020, the 2020 Credit Facility was amended to reduce the working capital covenant to $8 million, from the original $10 million working capital covenant, for the period of April 30, 2020 through December 31, 2020, and increasing to $10 million beginning January 1, 2021. Additionally, the amendment excludes current portion of leases from the calculation of current liabilities. Failure to comply with the protective loan covenants or maintain the required financial ratios may cause acceleration of the outstanding principal balances on the revolving term loan and/or the imposition of fees, charges, or penalties. The Company was out of compliance with certain debt covenants on January 31, 2021, for which a waiver was obtained from the lender.
During February 2021, the 2020 Credit Facility was amended to reduce the working capital covenant to $8 million through May 31, 2021 and increasing to $10 million beginning June 30, 2021. The 2020 Credit Facility was also amended to decrease the net worth requirement from $32 million to $28 million.
As part of the 2020 Credit Facility closing, the Company entered into an amended administrative agency agreement with CoBank, ACP (“CoBank”). As a result, CoBank will continue act as the agent for the lender with respect to the 2020 Credit Facility. The Company agreed to pay CoBank an annual fee of $2,500 for its services as administrative agent.
Under the terms of the amended revolving term loan, the Company may borrow, repay, and reborrow up to the aggregate principal commitment amount of $13,000,000. Final payment of amounts borrowed under the amended revolving term loan is due December 1, 2022. Interest on the amended revolving term loan accrues at a variable weekly rate equal to 3.35% above the higher of 0.00% or the One-Month London Interbank Offered Rate (“LIBOR”) Index rate, which totaled 3.48% at January 31, 2021.
The Company also agreed to pay an unused commitment fee on the unused available portion of the amended revolving term loan commitment at the rate of 0.500% per annum, payable monthly in arrears.
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
Single Advance Term Note
In June 2020, the Company entered into a single advance term note with a $3,000,000 principal commitment, with the purpose to finance the construction of a new grain bin and provide principal reduction on the Revolving Term Note. The interest rate is fixed at 3.80%. Principal with interest is to be paid in 10 consecutive, semi-annual installments, with the first installment due on December 20, 2020 and the last installment due on June 20, 2025. The note is secured as provided in the 2020 Credit Facility.
Short Term Revolving Promissory Note
In February 2021, the Company entered into a revolving promissory note with its lender in order to finance the operating needs of the Company. The revolving promissory note is subject to the 2020 Credit Facility. Under the terms, the Company may borrow, repay and reborrow up to the aggregate principal commitment amount of $5,000,000. Final payment of amounts borrowed under the revolving promissory note is June 1, 2021. Interest of the loan accrues at a variable weekly rate equal to 3.35% above the higher of 0.00% or the One-Month London Interbank Offered Rate (“LIBOR”) Index rate and is payable monthly in arrears. In addition, the Company agreed to pay an unused commitment fee on the unused available portion of the loan at the rate of 0.50% per annum payable monthly in arrears.
The Company has forecasted that it is probable that there will be future instances of non-compliance with debt covenants within the next twelve months. As a result, approximately $11,800,000 of long term debt has been reclassified as current maturities.
SBA Paycheck Protection Program Loan
In March 2020, Congress passed the Paycheck Protection Program, authorizing loans to small businesses for use in paying employees that they continue to employ throughout the COVID-19 pandemic and for rent, utilities and interest on mortgages. Loans obtained through the Paycheck Protection Program are eligible to be forgiven as long as the proceeds are used for qualifying purposes and certain other conditions are met. On April 18, 2020, the Company received a loan in the amount of $595,693 through the Paycheck Protection Program. The Company has applied for forgiveness of this loan and expects the loan to be forgiven in March 2021. To the extent it is not forgiven, HLBE would be required to repay that portion at an interest rate of 1% over a period of two years, with principal repayment installments in May 2021 with a final installment in May 2022.
Also in February 2021, the Company received a second Paycheck Protection Program loan in the amount of $595,693. Management expects the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent it is not forgiven, the Company would be required to repay that portion at an interest rate of 1% with principal repayment installments beginning in March 2022 with a final installment in February 2026.
Negotiable Promissory Note with GFE
In December 2020, we entered into a negotiable promissory note with GFE with a $5,000,000 principal commitment. Interest on the loan accrues at a variable weekly rate equal to the higher of 1.00% or the One-Month LIBOR Index rate, plus 3.35%, which totaled 3.48% at January 31, 2021. The note was due on demand, and accrued interest must be paid in full the first business day of each month. The note is unsecured and may be prepaid at any time without penalty. In January 2021, we borrowed the $5,000,000 on the promissory note, which is classified as a current liability. In February 2021, GFE agreed to modify the promissory note to remove the due on demand feature, instead agreeing that GFE will not require any principal repayment on the loan until March 2023. However, should there be future violations of the Credit Facility loan covenants, those violations would also be considered a default on this promissory note.
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
Estimated annual maturities of long-term debt at January 31, 2021 are as follows based on the most recent debt agreements and violation of certain loan covenants:
2022 |
| $ | 18,146,353 |
|
2023 | |
| 148,923 | |
Total debt | | $ | 18,295,276 | |
9.LEASES
The Company elected the following practical expedients allowable under ASC 842: not to reassess whether any expired or existing contracts are or contain leases; not to reassess the lease classification for any expired or existing leases; not to reassess initial direct costs for any existing leases. Additionally, the Company elected the short-term lease exemption policy, applying the requirements of ASC 842 to only long-term (greater than one year) leases.
The Company leases rail cars for its facility to transport ethanol and dried distillers’ grains to its end customers. Operating lease right of use assets and liabilities are recognized at commencement date based on the present value of lease payments over the lease term. The Company uses its estimated incremental borrowing rate, unless an implicit rate is readily determinable, as the discount rate for each lease in determining the present value of lease payments. For the three months ended January 31, 2021, the Company’s weighted average discount rate was 4.87%. Operating lease expense is recognized on a straight-line basis over the lease term.
The Company determines if an arrangement is a lease or contains a lease at inception. The Company’s leases have remaining terms of approximately one to seven years. For the three months ended January 31, 2021, the weighted average remaining lease term was four years.
The Company elected to use a portfolio approach for lease classification, which allows for an entity to group together leases with similar characteristics provided that its application does not create a material difference when compared to accounting for the leases at a contract level. For railcar leases, the Company elected to combine the railcars within each rider and account for each rider as an individual lease.
The following table summarizes the remaining maturities of the Company’s operating lease liabilities as of January 31, 2021:
Twelve Months Ended January 31, |
| | | |
2022 | | $ | 1,767,000 | |
2023 | | | 1,767,000 | |
2024 | | | 1,757,250 | |
2025 | | | 1,650,000 | |
2026 | | | 1,650,000 | |
Thereafter | | | 1,750,000 | |
Totals | | | 10,341,250 | |
Less: Amount representing interest | | | 1,379,965 | |
Lease liabilities | | $ | 8,961,285 | |
For the three months ended January 31, 2021 and 2020, the Company recorded operating lease costs of approximately $610,000 and $575,000, respectively, in cost of goods sold in the Company’s statement of operations, which approximates the cash paid for the period.
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
10.COMMITMENTS AND CONTINGENCIES
Corn Forward Contracts
At January 31, 2021, the Company had cash and basis contracts for forward corn purchase commitments for approximately 4,402,000 bushels for deliveries through July 2022.
Given the uncertainty of future ethanol and corn prices, the Company could incur a loss on the outstanding corn purchase contracts in future periods. Management has evaluated these forward contracts and its inventories using the lower of cost or net realizable value evaluation, similar to the method used on its inventory, and has determined that no impairment loss existed at January 31, 2021, and approximately $47,000 at October 31, 2020.
Ethanol Forward Contracts
At January 31, 2021, the Company had fixed and basis contracts to sell approximately $14,720,000 of ethanol for various delivery periods through March 2021, which approximates 97% of its anticipated ethanol sales for that period.
Distillers’ Grains Forward Contracts
At January 31, 2021, the Company had forward contracts to sell approximately $5,473,000 of distillers’ grains for delivery through September 2021, which approximates 27% of its anticipated distillers' grains sales during that period.
Corn Oil Forward Contracts
At January 31, 2021, the Company had forward contracts to sell approximately $435,000 of corn oil for delivery through February 2021, which approximates 75% of its anticipated corn oil sales for that period.
Rail Car Rehabilitation Costs
The Company leases 50 hopper rail cars under a multi-year agreement which ends in May 2027. Under the agreement, the Company is required to pay to rehabilitate each car for “damage” that is considered to be other than normal wear and tear upon turn in of the car(s) at the termination of the lease. Prior to the year ending October 31, 2019, the Company believed ongoing repairs resulted in an insignificant future rehabilitation expense. During the year ending October 31, 2019, based on new information, we re-evaluated our assumptions and believe that it is probable that we may be assessed for damages incurred. Company management has estimated total costs to rehabilitate the cars at January 31, 2021 and October 31, 2020, to be approximately $608,000 and $597,000, respectively. During the quarter ended January 31, 2021 and 2020, the Company has recorded an expense in cost of goods of approximately $12,000 and $11,000, respectively.
11.MEMBERS’ EQUITY
Heron Lake BioEnergy, LLC is authorized to issue up to 80,000,000 capital units, of which 65,000,000 have been designated Class A units and 15,000,000 have been designated as Class B units. Members of Heron Lake BioEnergy, LLC are holders of units who have been admitted as members and who hold at least 2,500 units. Any holder of units who is not a member will not have voting rights. Transferees of units must be approved by Heron Lake BioEnergy, LLC’s Board of Governors to become members. Members are entitled to one vote for each unit held. Subject to Heron Lake BioEnergy, LLC’s Member Control Agreement, all units share equally in the profits and losses and distributions of assets on a per unit basis.
Heron Lake BioEnergy, LLC has a total of 62,932,107 Class A units and 15,000,000 Class B units issued and outstanding, for an aggregate total of 77,932,107 units issued and outstanding at January 31, 2021 and October 31, 2020.
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Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
On December 11, 2019, HLBE Pipeline Company acquired the remaining non-controlling interest of Agrinatural for a total price of $2.225 million. The change of interest is recorded as an equity transaction in accordance with ASC 805.
12.RELATED PARTY TRANSACTIONS
Granite Falls Energy, LLC
The Company has a management services agreement with Granite Falls Energy, LLC (“GFE”, a related party). Under the terms of the management services agreement, GFE supplies its own personnel to act as part-time officers and managers of the Company for the positions of Chief Executive Officer, Chief Financial Officer, and Commodity Risk Manager and the Company pays GFE 50% of the total salary, bonuses, and other expenses and costs incurred by GFE for the three management positions. The management services agreement automatically renews for successive one-year terms unless and until the Company or GFE gives the other party 90-days written notice of termination prior to expiration of the then current term. The management services agreement may also be terminated by either party for cause under certain circumstances. Total expenses under this agreement were approximately $119,000 and $123,000 for the three months ended January 31, 2021 and 2020, respectively, of which approximately $50,000 is included in accounts payable at January 31, 2021.
In February 2020, Agrinatural entered into a natural gas local distribution company management agreement with GFE for, among other purposes, the purpose of sharing certain management employees. The agreement automatically renews for successive one-year terms unless and until Agrinatural or GFE gives the other party 30 days’ written notice of termination prior to expiration of the initial term or the start of a renewal term. The agreement may also be terminated by either party for cause under certain circumstances. Under the agreement, GFE supplies its personnel to act as part-time officers of Agrinatural for the positions of chief executive officer and chief financial officer. In return, Agrinatural pays GFE $9,000 per month, excluding fees for third-party services. GFE is responsible for and agreed to directly pay salary, wages, and/or benefits to the persons providing management services under the agreement. Total expenses under this agreement were approximately $27,000 for the three months ended January 31, 2021.
Corn Purchases - Members
The Company purchased corn from board members of approximately $3,742,000 and $5,065,000 for the three months ended January 31, 2021 and 2020, respectively.
13.BUSINESS SEGMENTS
The Company groups its operations into the following two business segments:
Ethanol Production | Ethanol and co-product production and sales |
Natural gas pipeline | Ownership and operations of natural gas pipeline |
Segment reporting is intended to give financial statement users a better view of how the Company manages and evaluates its businesses. The accounting policies for each segment are the same as those described in the summary of significant accounting policies. Segment income or loss does not include any allocation of shared-service costs. Segment assets are those that are directly used in or identified with segment operations. Inter-segment balances and transactions have been eliminated.
16
Heron Lake BioEnergy, LLC and Subsidiaries
Notes to Condensed Consolidated Unaudited Financial Statements
January 31, 2021
The following tables summarize financial information by segment and provide a reconciliation of segment revenue, contribution to operating income (loss), and total assets:
| | | | | | | | |
| | Three Months Ended | | | ||||
| | January 31, 2021 | | January 31, 2020 | | | ||
Revenue: |
| (unaudited) | | (unaudited) | | | ||
Ethanol production | | $ | 24,034,209 | | $ | 25,991,003 | | |
Natural gas pipeline | | | 817,729 | | | 1,136,217 | | |
Eliminations | | | (410,869) | | | (446,940) | | |
| | | | | | | | |
Total Revenue | | $ | 24,441,069 | | $ | 26,680,280 | | |
Operating Income (Loss): | | 2021 | | 2020 | | | ||
Ethanol production |
| $ | (4,273,277) |
| $ | 2,812,778 |
| |
Natural gas pipeline | |
| 376,992 | |
| 646,298 | | |
Eliminations | |
| (126,074) | |
| 182,456 | | |
Operating Loss | | $ | (4,022,359) | | $ | (2,348,936) | | |
| | | | | | | |
| | January 31, 2021 | | October 31, 2020 | | ||
Assets: |
| (unaudited) | | | | ||
Ethanol production | | $ | 49,733,824 | | $ | 49,613,394 | |
Natural gas pipeline | |
| 13,354,270 | |
| 13,466,787 | |
Total Assets | | $ | 63,088,094 | | $ | 63,080,181 | |
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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
We prepared the following discussion and analysis to help readers better understand our financial condition, changes in our financial condition, and results of operations for the three months ended January 31, 2021 and 2020. This section should be read in conjunction with the condensed consolidated unaudited financial statements and related notes in PART I - Item 1 of this report and the information contained in the Company’s annual report on Form 10-K for the fiscal year ended October 31, 2020.
Disclosure Regarding Forward-Looking Statements
The SEC encourages companies to disclose forward-looking information so investors can better understand future prospects and make informed investment decisions. As such, we have historical information, as well as forward-looking statements regarding our business, financial condition, results of operations, performance, and prospects in this report. All statements that are not historical or current facts are forward-looking statements. In some cases, you can identify forward-looking statements by terms such as “anticipates,” “believes,” “could,” “estimates,” “expects,” “intends,” “may,” “plans,” “potential,” “predicts,” “projects,” “should,” “will,” “would,” and similar expressions.
Forward-looking statements are subject to a number of known and unknown risks, uncertainties, and other factors, many of which may be beyond our control, and may cause actual results, performance, or achievements to differ materially from those projected in, expressed or implied by forward-looking statements. While it is impossible to identify all such factors, factors that could cause actual results to differ materially from those estimated by us are described more particularly in the “Risk Factors” section of our annual report on Form 10-K for the year ended October 31, 2020 as supplemented by the risk factors disclosed in Item 1A of this report on Form 10-Q. These risks and uncertainties include, but are not limited to, the following:
● | Management has determined there is substantial doubt that we will be able to continue in business over the next year because we have debts that may come due as a result of our failure to comply with certain loan covenants. |
● | Fluctuations in the price of ethanol, which is affected by various factors including: the overall supply and demand for ethanol and corn; the price of gasoline, crude oil and corn, government policies, the price and availability of competing fuels; |
● | Fluctuations in the price of crude oil and gasoline and the impact of lower oil and gasoline prices on ethanol prices and demand; |
● | Fluctuations in the availability and price of corn, which is affected by various factors including: domestic stocks, demand from corn-consuming industries, such as the ethanol industry, prices for alternative crops, increasing input costs, changes in government policies, shifts in global markets or damaging growing conditions, such as plant disease or adverse weather, including drought; |
● | Fluctuations in the availability and price of natural gas, which may be affected by factors such as weather, drilling economics, overall economic conditions, and government regulations; |
● | Negative operating margins which may result from lower ethanol and/or high corn prices; |
● | Changes in general economic conditions or the occurrence of certain events causing an economic impact in the agriculture, oil, or automobile industries; |
● | Overcapacity and oversupply in the ethanol industry; |
● | Ethanol may trade at a premium to gasoline at times, resulting in a disincentive for discretionary blending of ethanol beyond the requirements of the RFS and consequently negatively impacting ethanol prices and demand; |
● | Changes in federal and/or state laws and environmental regulations including elimination, waiver, or reduction of the corn-based ethanol use requirement in the RFS and legislative acts taken by state governments such as California related to low-carbon fuels, may have an adverse effect on our business; |
● | Any impairment of the transportation, storage and blending infrastructure that prevents ethanol from reaching markets; |
● | Any effect on prices and demand for our products resulting from actions in international markets, particularly imposition of tariffs; |
● | Changes in our business strategy, capital improvements or development plans; |
● | Effect of our risk mitigation strategies and hedging activities on our financial performance and cash flows; |
● | Competition from alternative fuels and alternative fuel additives; |
● | Changes or advances in plant production capacity or technical difficulties in operating the plant; |
● | Our reliance on key management personnel; and |
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● | A slowdown in global and regional economic activity, demand for our products and the potential for labor shortages and shipping disruptions resulting from COVID-19. |
We believe our expectations regarding future events are based on reasonable assumptions; however, these assumptions may not be accurate or account for all risks and uncertainties. Consequently, forward-looking statements are not guaranteed. Actual results may vary materially from those expressed or implied in our forward-looking statements. In addition, we are not obligated and do not intend to update our forward-looking statements because of new information unless it is required by applicable securities laws. We caution investors not to place undue reliance on forward-looking statements, which represent management’s views as of the date of this report. We qualify all of our forward-looking statements by these cautionary statements.
Industry and Market Data
Much of the information in this report regarding the ethanol industry, including government regulation relevant to the industry is from information published by the Renewable Fuels Association (“RFA”), a national trade association for the United States (“U.S.”) ethanol industry, and information about the market for our products and competition is derived from publicly available information from governmental agencies or publications and other published independent sources. Although we believe our third-party sources are reliable, we have not independently verified the information.
Available Information
Our website address is www.heronlakebioenergy.com. Our annual report on Form 10-K, periodic reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934, are available, free of charge, on our website under the link “SEC Filings,” as soon as reasonably practicable after we electronically file such materials with, or furnish such materials to, the Securities and Exchange Commission. The contents of our website are not incorporated by reference in this report on Form 10-Q.
Overview
Heron Lake BioEnergy, LLC is a Minnesota limited liability company that owns and operates a dry mill corn-based, natural gas fired ethanol plant near Heron Lake, Minnesota. Our business consists of the production and sale of our ethanol throughout the continental U.S. and sale of its co-products (wet, modified wet and dried distillers’ grains, corn oil, and corn syrup) locally, and throughout the continental U.S. Additionally, through a wholly owned subsidiary, HLBE Pipeline Company, LLC (“HLBE Pipeline Company”), we are the sole owner of Agrinatural Gas, LLC (“Agrinatural”). Agrinatural operates a natural gas pipeline that provides natural gas to Heron Lake BioEnergy, LLC’s ethanol production facility and other customers. When we use the terms “Heron Lake BioEnergy,” “Heron Lake,” or “HLBE” or similar words, unless the context otherwise requires, we are referring to Heron Lake BioEnergy, LLC and our operations at our ethanol production facility located near Heron Lake, Minnesota. When we use the terms the “Company,” “we,” “us,” “our” or similar words, unless the context otherwise requires, we are referring to Heron Lake BioEnergy and its wholly owned subsidiary, HLBE Pipeline Company, LLC, and its wholly owned subsidiary Agrinatural.
We have a management services agreement with Granite Falls Energy, LLC, a Minnesota limited liability company that operates an ethanol plant located in Granite Falls, Minnesota (“GFE”). GFE owns approximately 50.7% of our outstanding membership units. Pursuant to the management services agreement, GFE provides its chief executive officer, chief financial officer, and commodity risk manager to act in those positions as our part-time officers. Steve Christensen currently serves as our CEO and general manager, pursuant to the terms of the management services agreement. In February 2021, Granite Falls Energy executed a separation agreement with Mr. Christensen, who intends to retire by the end of 2021. Mr. Christensen is expected to continue in his role until a successor is hired and a transition period is complete.
Ethanol Production
Our primary line of business is the Company’s operation of its ethanol plant, including the production and sale of ethanol and its co-products (distillers’ grains, non-edible corn oil and corn syrup). These operations are aggregated into one financial reporting segment.
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Our ethanol plant has a nameplate capacity of 50 million gallons per year. We have received EPA pathway approval and have obtained permits from the Minnesota Pollution Control Authority to increase our production capacity to approximately 72.3 million gallons of undenatured fuel-grade ethanol on a twelve-month rolling sum basis. We are currently operating above our stated nameplate capacity on an annualized basis and intend to continue to do so into the future, dependent on industry conditions and plant profitability.
In July 2020, the Company experienced major issues with its boiler, which negatively impacted production. The Company operated with temporary boilers from August 2020 through part of January 2021. The Company determined that the purchase and installation of a new boiler would be more economical and efficient than attempted repairs to the failing boiler. On September 2, 2020, the Company received notice of approval of the new boiler from the Minnesota Pollution Control Agency. As a result, the Company abandoned the failing boiler at that time. The Company recorded the loss on disposal as a component of operating expenses during the fourth fiscal quarter of the fiscal year ended October 31, 2020 of approximately $1.8 million. The new boiler was placed in service in January 2021 at an estimated cost of approximately $5.3 million.
We market and sell our products primarily using third party marketers. The markets in which our products are sold may be local, regional, national, and international and depend primarily upon the efforts of third party marketers. We have contracted with Eco-Energy, LLC to market all of our ethanol, Gavilon Ingredients, LLC to market our distillers’ grains, and RPMG, Inc. to market our corn oil. We also occasionally independently market and sell excess corn syrup from the distillation process to local livestock feeders.
Our cost of our goods sold consists primarily of costs relating to the corn and natural gas supplies necessary to produce ethanol and distillers’ grains for sale at our ethanol plant. We generally do not have long-term, fixed price contracts for the purchase of corn. Typically, we purchase our corn directly from grain elevators, farmers, and local dealers within approximately 80 miles of Heron Lake, Minnesota.
Plan of Operations for the Next Twelve Months
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout most of 2020 and so far in 2021 as a result of industry-wide record low ethanol prices due to reduced demand and high industry inventory levels, exacerbated by the COVID-19 pandemic. These factors resulted in prolonged negative operating margins, significantly lower cash flow from operations and substantial net losses. Due to these losses, the Company has failed to comply with certain debt covenants, and the Company has forecast that is probably there will be future instances of noncompliance with the debt covenants in 2021. These conditions result in the classification of all debt with our lender as current as of January 31, 2021. The Company has insufficient cash on hand and additional borrowing capacity, and current forecasts indicate insufficient cash flows from operations, to repay the debt if it were to come due as a result of covenant noncompliance. These factors raise substantial doubt about the Company's ability to continue as a going concern.
While the Company believes the replacement of the boiler has improved the operating performance of the plant, and led to lower operating costs, market conditions have resulted in losses. The Company intends to seek other capital sources, which may include re-negotiating its debt agreements and terms. At this time, there are no commitments to do so and we may not be successful in doing so.
Over the next twelve months we will continue our focus on operational improvements at our plant. These operational improvements include exploring methods to improve ethanol yield per bushel and increasing production output at our plant, continued emphasis on safety and environmental regulation, reducing our operating costs, and optimizing our margin opportunities through prudent risk-management policies. In addition, we expect to continue to conduct routine maintenance and repair activities at the ethanol plant to maintain current plant infrastructure.
Trends and Uncertainties Impacting Our Operations
The principal factors affecting our results of operations and financial conditions are the market prices for corn, ethanol, distillers’ grains, and natural gas. As a result, our operating results can fluctuate substantially due to volatility in these commodity markets. Governmental programs designed to create incentives for the use of corn-based ethanol also have a significant impact on market prices for ethanol. Other factors that may affect our future results of operation include those risks discussed below and in “PART II - Item 1A. Risk Factors” of this report, and “PART I - Item 1A. Risk Factors” of our annual report on Form 10-K for the fiscal year ended October 31, 2020.
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The price and availability of corn is subject to significant fluctuations depending upon a number of factors that affect commodity prices in general, including crop conditions, yields, domestic and global stocks, weather, federal policy, and foreign trade. Natural gas prices are influenced by severe weather in the summer and winter and hurricanes in the spring, summer, and fall. Other factors include North American exploration and production, and the amount of natural gas in underground storage during injection and withdrawal seasons. Ethanol prices are sensitive to world crude oil supply and demand, domestic gasoline supply and demand, the price of crude oil, gasoline and corn, the price of substitute fuels and octane enhancers, refining capacity and utilization, government regulation and incentives and consumer demand for alternative fuels. Distillers’ grains prices are impacted by livestock numbers on feed, prices for feed alternatives and supply, which is associated with ethanol plant production.
Because the market price of ethanol is not always directly related to corn, at times ethanol prices may lag price movements in corn prices and corn-ethanol price spread may be tightly compressed or negative, which can cause our operating margins to decline or become negative and our ethanol plant may not generate adequate cash flow for operations. In such cases, we may reduce or cease production at our ethanol plant to minimize our variable costs and optimize cash flow.
Management believes that the ethanol outlook in the fiscal year 2021 will remain relatively consistent with this quarter and our margins will remain tight due to higher corn prices and depressed gasoline demand. While vaccinations and increasing immunity to COVID-19, and business re-openings have improved the overall economic outlook , the negative market effects of the COVID-19 pandemic will likely continue to negatively impact our profitability. Additionally, continued large corn supplies and ethanol production capacity increases could have a negative impact on the market price of ethanol which could adversely impact our profitability. This negative impact could worsen if domestic ethanol inventories remain high or grow, or if U.S. exports of ethanol decline. Further, while ethanol production briefly significantly declined during the second fiscal quarter of 2020, ethanol production has mostly rebounded and remained steady in the three months ending January 31, 2021. In addition, management believes that increased waivers of small refiner renewable volume obligations (“RVOs”) by the U.S. Environmental Protection Agency (“EPA”), as well as uncertainty regarding the Renewable Fuels Standard (“RFS”) reset, could contribute to the projected negative or low margins.
Additionally, while ethanol continues trading at a significant discount to gasoline, which has improved export demand somewhat, increased waivers of small refiner RVOs by the EPA has contributed to management’s expectation regarding margins. Prices for renewable identification numbers (“RINs”) for corn-based ethanol increased slightly in the three months ending January 31, 2021. However, previously issued small refiner waivers and the reductions in Chinese imports continue to have a negative impact on prices RINs, thereby diminishing a blending incentive from the ethanol marketplace.
Changes in the price for crude oil and unleaded gasoline could have a negative impact on the demand for gasoline and impact the market price of ethanol, which could adversely impact our profitability. According to the EIA February 2021 Short Term Energy Outlook, EIA estimates that U.S. gasoline consumption will average 8.5 million barrels per day from February to June, compared with an estimated 7.8 million barrels per day in January. U.S. regular gasoline retail prices averaged $2.33 per gallon in January 2021, compared with an average of $2.20 per gallon in December 2020 and $2.55 per gallon in January 2020. EIA forecasts gasoline prices to average $2.44 gallon in 2021 and $2.46 gallon in 2022. In addition, EIA forecasts relatively stable prices for crude oil, projecting Brent crude oil prices to average $56 per barrel in the first quarter of 21 and $52 per barrel for the remainder of the year. EIA expects lower oil prices later in 2021 as a result of rising oil supply. Significant decreases in the price for crude oil have a negative impact on the demand for ethanol.
Continued ethanol production capacity increases could also have a negative impact on the market price of ethanol, which could be further exacerbated if domestic ethanol inventories remain high or grow, or if U.S. exports of ethanol decline. Throughout 2019 and 2020, some U.S. ethanol plants temporarily suspended production due to negative margins, largely resulting from the COVID-19 pandemic, and stagnant export projections caused by trade barriers and decreased global demand in connection with the COVID-19 pandemic.
Corn oil prices increased during the three months ending January 31, 2021. One factor in higher corn oil prices is 2019 legislation extending the $1.00 per-gallon biodiesel blender tax credit through December 31, 2022. However, corn oil prices may decrease if biodiesel producers reduce production and/or demand for corn oil is reduced without extension of the biodiesel blenders tax credit.
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Given the inherent volatility in ethanol, distillers’ grains, non-food grade corn oil, grain and natural gas prices, we cannot predict the likelihood that the spread between ethanol, distillers’ grains, non-food grade corn oil, and grain prices in future periods will be consistent compared to historical periods.
Impact of COVID-19 on the Company
Operations
The Company, and the ethanol industry as a whole, experienced significant adverse conditions throughout 2020, as the COVID-19 pandemic greatly reduced travel and thus reduced demand for fuel, including the ethanol we produce. Reduced demand and high industry inventory levels resulted in record low ethanol prices in the spring of 2020. As a result, we experienced negative operating margins, significantly lower cash flow from operations and substantial net losses. In response to these adverse market conditions, the Company idled its ethanol production from on or about March 30, 2020 through approximately May 31, 2020. Fuel prices generally, and ethanol prices specifically, stabilized in the three months ending January 31, 2021, and management believes there is potential for fuel demand to increase as more individuals obtain COVID-19 vaccinations and resume traveling. However, it is possible that ongoing pandemic or other factors will cause fuel demand and ethanol prices to remain flat or decrease, thus negatively affecting our business. The Company continues to monitor COVID-19 developments to determine if adjustments to production are warranted.
Employees
The Company has enacted appropriate safety measures to protect the health and safety of our employees, customers, partners and suppliers, and we may take further actions as government authorities require or recommend or as we determine to be in the best interests of our employees, customers, partners and suppliers.
Supply and Demand
Although we continue to regularly monitor the financial health of companies in our supply chain, financial hardship on our suppliers caused by the COVID-19 pandemic could cause a disruption in our ability to obtain raw materials or components required to produce our products, adversely affecting our operations, even when operating at reduced production levels. Additionally, restrictions or disruptions of transportation, such as reduced availability of truck, rail or air transport, port closures and increased border controls or closures, may result in higher costs and delays, both with respect to obtaining raw materials and shipping finished products to customers, which could harm our profitability, make our products less competitive, or cause our customers to seek alternative suppliers. Additionally, the COVID-19 pandemic has significantly increased economic and demand uncertainty. The pandemic has caused a global economic slowdown, and it is possible that it could cause a global recession. In the event of a recession, demand for our products would decline further and our business would be further adversely affected.
PPP Loans
On April 18, 2020, the Company received $595,693 under the Paycheck Protection Program legislation passed in response to the economic downturn triggered by COVID-19. This note was forgiven in March 2021. The Company received a second Paycheck Protection Program loan in February 2021 in the amount of $595,693. Management expects the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven. To the extent it is not forgiven, the Company would be required to repay that portion at an interest rate of 1% with principal repayment installments beginning in February 2022 with a final installment in February 2026.
Outlook
The adverse conditions created by the COVID-19 pandemic caused the Company to experience negative operating margins, significantly lower cash flow from operations and substantial net losses. As a result, we have experienced instances of noncompliance with certain loan covenants related to our working capital and net worth ratio, and we are projected to experience additional instances of noncompliance with these loan covenants in the next twelve months. These factors raise substantial doubt about the Company’s ability to continue as a going concern.
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While vaccinations and increasing community immunity to COVID-19 have improved the overall economic outlook, the pandemic is ongoing, and its dynamic nature makes it difficult to forecast the long-term effects on our industry as a whole and our Company specifically. New variants of the virus that causes COVID-19 may prolong the pandemic, create additional waves of infections, or impose other challenges. It is possible that even after the pandemic has subsided, there will be permanent changes to social and economic patterns that will reduce demand for ethanol, such as reduced travel due to increased use of video-teleconferencing technology and remote working.
Despite the economic uncertainty resulting from the COVID-19 pandemic, we intend to continue to focus on strategic initiatives designed to improve on our operational efficiencies, which is critical in order to drive positive results in a low-margin environment.
We continue to monitor the rapidly evolving situation and guidance from international and domestic authorities, including federal, state and local public health authorities and may take additional actions based on their recommendations. In these circumstances, there may be developments outside our control requiring us to adjust our operating plan. As such, given the dynamic nature of this situation, we cannot reasonably estimate the impacts of the COVID-19 pandemic on our financial condition, results of operations or cash flows in the future.
Government Supports and Regulation
The Renewable Fuels Standard
The ethanol industry is dependent on several economic incentives to produce ethanol, the most significant of which is the federal Renewable Fuels Standard (“RFS”). The RFS has been, and we expect will continue to be, a significant factor impacting ethanol usage. Any adverse ruling on, or legislation affecting, the RFS could have an adverse impact on ethanol prices and our financial performance in the future.
However, President Joe Biden’s administration, which took office in January 2021, has indicated support for RFS blending rules and energy policies that could be beneficial to the ethanol industry and our business. Specifically, the EPA under the Biden administration has announced it supports the interpretation of the RFS’s small-refinery provisions made by U.S. Court of Appeals for the Tenth Circuit in a 2020 decision. In the case, Renewable Fuels Association et al. v. EPA, various agriculture and biofuel groups challenged the EPA’s grant of waivers to three specific refineries. The waived gallons were not redistributed to obligated parties, and thus reduced the aggregate RVOs under the RFS. In January 2020, the court struck down the exemptions as improperly issued by the EPA. The court interpreted the RFS statute to require that any exemption granted to a small refinery after 2010 must take the form of an “extension.” The U.S. Supreme Court has agreed to hear the case. In February 2021, the EPA announced it supported the 10th Circuit’s interpretation of the RFS, reversing the position the EPA took under the previous administration. Nonetheless, it is uncertain whether the 10th Circuit’s interpretation will be upheld or whether the Biden administration will continue to support energy policies that benefit the ethanol industry and our business.
Additional legal actions related to the RFS are underway. These include lawsuits challenging fuel volume waivers based on “inadequate domestic supply,” challenging the EPA’s lower threshold for granting small refinery exemptions, seeking broader, forward-looking remedy to account for the collective lost volumes caused by recent small refinery exemptions, alleging that the EPA and U.S. Department of Energy have improperly denied access to public records request by RFA, and challenging the Final 2019 Rule over the EPA’s failure to address small refinery exemptions in the rulemaking. If these legal actions, which general seek to require the EPA to enforce the renewable fuel blending requirements of the RFS, are unsuccessful, there may negative impacts on the ethanol industry and our financial performance.
COVID-19 Legislation
In response to the COVID-19 pandemic, Congress passed the Coronavirus Aid, Relief and Economic Security Act (the “CARES Act”) in March 2020 in an attempt to offset some of the economic damage arising from the COVID-19 pandemic. The CARES Act created and funded multiple programs that have impacted or could impact our industry. The USDA was given additional resources for the Commodity Credit Corporation (CCC), which it is using to provide direct payments to farmers, including corn farmers from whom we purchase most of our feedstock for ethanol production. Similar to the trade aid payments made by the USDA over the past two years, this cash injection for farmers could cause them to delay marketing decisions and increase the price we have to pay to purchase the corn.
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The CARES Act also provided for the Small Business Administration to assist companies that constitute small business and keep them from laying off workers. The Paycheck Protection Program (the “PPP”) was created and quickly paid out all of the funds appropriated, including some to farmers and to ethanol plants. Although we received our PPP Loan under the CARES Act, as discussed above, the receipt of PPP funds by farmers could, like the CCC funds, incentivize them to delay marketing corn which could increase the price of corn.
On December 27, 2020, the federal government enacted Consolidated Appropriations Act, 2021, a second COVID-19 relief package. Among other things, the legislation authorized additional PPP loans. In February 2021, the Company received a second Paycheck Protection Program loan in the amount of $595,693. Management expects the entire loan will be used for payroll, utilities and interest; therefore, management anticipates that the loan will be substantially forgiven.
Results of Operations for the Three Months Ended January 31, 2021 and 2020
The following table shows summary information from the results of our operations and the approximate percentage of revenues, costs of goods sold, operating expenses and other items to total revenues in our unaudited condensed consolidated statements of operations for the three months ended January 31, 2021 and 2020 (amounts in thousands).
| | 2021 | | 2020 | ||||||||
Statement of Operations Data | | | | % | | | | % | ||||
Revenues | | $ | 24,441 |
| 100.0 | % | | $ | 26,680 |
| 100.0 | % |
Cost of Goods Sold | |
| 27,375 |
| 112.0 | % | |
| 28,130 |
| 26.3 | % |
Gross Loss | |
| (2,934) |
| (3.9) | % | |
| (1,450) |
| (1.4) | % |
Operating Expenses | |
| (1,088) |
| (1.4) | % | |
| (899) |
| (0.8) | % |
Operating Loss | |
| (4,022) |
| (16.5) | % | |
| (2,349) |
| (8.8) | % |
Other Income, net | |
| 42 |
| 0.1 | % | |
| — |
| — | % |
Net Loss | |
| (3,980) |
| (16.3) | % | |
| (2,349) |
| (8.8) | % |
Less: Net Income Attributable to Non-controlling Interest | |
| — |
| — | % | |
| (68) |
| (0.1) | % |
Net Loss Attributable to Heron Lake BioEnergy, LLC | | $ | (3,980) |
| (16.3) | % | | $ | (2,417) |
| (9.1) | % |
Revenues
Our consolidated revenue is derived principally from revenues from our ethanol production segment, which consists primarily of sales of our three principal products: ethanol, distillers’ grains, and corn oil, as well as incidental sales of corn syrup. Revenues from our ethanol production segment represented approximately 98.3% of our total revenues for the three months ended January 31, 2021 and approximately 97.4% of our total revenues for the three months ended January 31, 2020. Our remaining consolidated revenues are attributable to Agrinatural revenues, net of eliminations for distribution fees paid by HLBE to Agrinatural for natural gas transportation services. The revenues attributable to our natural gas pipeline segment represented approximately 1.7 % of our consolidated revenues for the three months ended January 31, 2021 and approximately 2.6% of our consolidated revenues for the three months ended January 31, 2020.
The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations the three months ended January 31, 2021:
| | Three Months Ended January 31, 2021 | ||||
|
| Sales Revenue |
| % of Total Revenues | ||
|
| (in thousands) | | | | |
Ethanol sales | | $ | 18,720 |
| 76.6 | % |
Distillers' grains sales | |
| 3,699 |
| 15.1 | % |
Corn oil sales | |
| 1,389 |
| 5.7 | % |
Corn syrup sales | | | 226 | | 0.9 | % |
Agrinatural revenues (net of intercompany eliminations) | | | 407 | | 0.9 | % |
Total Revenues | | $ | 24,441 |
| 99.2 | % |
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The following table shows the sources of our consolidated revenue and the approximate percentage of revenues from those sources to total revenues in our unaudited condensed consolidated statements of operations for the three months ended January 31, 2020:
| | Three Months Ended January 31, 2020 | ||||
|
| Sales Revenue |
| % of Total Revenues | ||
|
| (in thousands) | | | | |
Ethanol sales | | $ | 20,292 |
| 76.1 | % |
Distillers' grains sales | |
| 4,489 |
| 16.8 | % |
Corn oil sales | |
| 914 |
| 3.4 | % |
Corn syrup sales | | | 296 | | 1.1 | % |
Agrinatural revenues (net of intercompany eliminations) | | | 689 | | 2.6 | % |
Total Revenues | | $ | 26,680 |
| 100.0 | % |
Our total consolidated revenues decreased by approximately 8.4% for the three months ended January 31, 2021, as compared to the three months ended January 31, 2020, due to decreases in volumes sold of our ethanol, and decrease in the average price received for distillers’ grains. The following table reflects quantities of our three primary products sold and the average net prices received for the three months ended January 31, 2021 and 2020:
| | Three Months Ended January 31, 2021 | | Three Months Ended January 31, 2020 | ||||||
| | Quantity Sold | | Avg. Net Price | | Quantity Sold | | Avg. Net Price | ||
Product | | (in thousands) | | | | | (in thousands) | | | |
Ethanol (gallons) | | 14,285 | | $ | 1.31 | | 15,502 | | $ | 1.31 |
Distillers' grains (tons) | | 40 | | $ | 92.69 | | 33 | | $ | 136.76 |
Corn oil (pounds) | | 4,361 | | $ | 0.32 | | 4,005 | | $ | 0.23 |
Ethanol
Total revenues from sales of ethanol decreased by approximately 7.7% for the three months ended January 31, 2021, compared to the same period of 2020 due to an approximately 7.8% decrease in the volume of ethanol sold from period to period. The decrease in volume sold was primarily due to lower demand for fuel cause by the ongoing COVID-19 pandemic and decreased production due to the replacement of the boiler in January 2021.
From time to time, we engage in hedging activities with respect to our ethanol sales. At January 31, 2021, the Company had fixed and basis contracts to sell approximately $14.7 million of ethanol for various delivery periods through March 2021, which approximates 97% of its anticipated ethanol sales for that period. Separately, ethanol derivative instruments resulted in a gain of approximately $56,000 for the three months ended January 31, 2021. In comparison, we had a loss of approximately $82,000 on ethanol derivatves for the three months ended January 31, 2020.
Distillers’ Grains
Total revenues from sales of distillers’ grains decreased by approximately 17.6% for the three months ended January 31, 2021 compared to the same period of 2020. Our revenue decreased due to an approximately 32.2% decrease in the average price per ton we received for our distillers’ grains from period to period, which was offset by an increase of distillers’ grains sold by 21.6% compared to the same period of 2020.
At January 31, 2021, the Company had forward contracts to sell approximately $5.5 million of distillers’ grains for delivery through September 2021, which approximates 27% of its anticipated distillers’ grains sales during that period.
Corn Oil
Total revenues from sales of corn oil increased by approximately 51.9% for the three months ended January 31, 2021 compared to the same period of 2020, due to an approximately 8.9% increase in pounds sold from period to period, coupled with an approximately 39.5% increase in the average price per pound we received for our corn oil from period to period.
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Although management believes that corn oil prices will remain relatively steady, prices may decrease if there is an oversupply of corn oil production resulting from increased production rates at ethanol plants or if biodiesel producers begin to utilize lower-priced alternatives such as soybean oil or if the biodiesel blenders’ tax credit is not renewed and biodiesel production declines.
At January 31, 2021, the Company had forward contracts to sell approximately $435,000 of corn oil for delivery through February 2021, which approximates 75% of its anticipated corn oil sales for that period.
Cost of Goods Sold
Our cost of goods sold decreased by approximately 2.7% for the three months ended January 31, 2021, compared to the three months ended January 31, 2020. However, as a percentage of revenues, our cost of goods sold increased to approximately 112.0% for the three months ended January 31, 2020 compared to 105.4% for the same period ending January 31, 2020. Approximately 90% of our total costs of goods sold is attributable to our ethanol production segment. As a result, the cost of goods sold per gallon of ethanol sold for the three months ended January 31, 2021 and January 31, 2020 was approximately $1.72 and $1.63 per gallon, respectively.
The following table shows the costs of corn and natural gas (our two largest single components of costs of goods sold), as well as all other components of cost of goods sold, which includes processing ingredients, electricity, and wages, salaries and benefits of production personnel, inventory net realizable value losses, and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended January 31, 2021:
| | Three Months Ended January 31, 2021 | ||||
|
| Amount |
| % of | ||
| | (in thousands) | | Cost of Goods Sold | ||
Corn costs |
| $ | 22,707 |
| 82.9 | % |
Natural gas costs | |
| 1,588 |
| 5.8 | % |
All other components of costs of goods sold | |
| 3,080 |
| 11.3 | % |
Total Cost of Goods Sold |
| $ | 27,375 |
| 100.0 | % |
The following table shows the costs of corn, natural gas, and all other components of cost of goods sold and the approximate percentage of costs of those components to total costs of goods sold in our unaudited condensed consolidated statements of operations for the three months ended January 31, 2020:
| | Three Months Ended January 31, 2020 | ||||
|
| Amount |
| % of | ||
| | (in thousands) | | Cost of Goods Sold | ||
Corn costs |
| $ | 21,569 |
| 76.7 | % |
Natural gas costs | |
| 1,818 |
| 6.5 | % |
All other components of costs of goods sold | |
| 4,743 |
| 16.8 | % |
Total Cost of Goods Sold |
| $ | 28,130 |
| 100.0 | % |
Corn
Our cost of goods sold related to corn was approximately 5.3% greater for the three months ended January 31, 2021 compared to the three months ended January 31, 2020. While we processed 7.9% fewer bushels in the three months ending January 31, 2021, than in the same period a year earlier, the price of corn increased 14.3% per bushel period to period, resulting in the overall increase in corn costs as a percentage of our costs of goods sold.
The corn-ethanol price spread (the difference between the price per gallon of ethanol and the price per bushel of grain divided by 2.8) for the three months ended January 31, 2021 was approximately $0.20 lower than the corn-ethanol price spread we experienced for same period a year earlier.
From time to time we enter into forward purchase contracts for our commodity purchases and sales. At January 31, 2021 we had approximately 4.4 million bushels of cash and basis contracts for forward corn purchase commitments for deliveries through July 2022.
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Our corn derivative positions resulted in a loss of approximately $2.94 million for the three months ended January 31, 2021 and a loss of approximately $81,000 for the three months ended January 31, 2021. We recognize the gains or losses that result from the changes in the value of our derivative instruments from corn in cost of goods sold as the changes occur. As corn prices fluctuate, the value of our derivative instruments is impacted, which affects our financial performance. We anticipate continued volatility in our cost of goods sold due to the timing of the changes in value of the derivative instruments relative to the cost and use of the commodity being hedged..
Natural Gas
Our cost of goods sold related to natural gas costs decreased approximately 12.6% for the three months ended January 31, 2021 compared to the same period a year earlier, due to a decrease in the per-unit cost of natural gas and a decrease in natural gas consumption due to a 5.1% decrease in ethanol production.
Other Components of Costs of Goods Sold
Our costs of goods sold related to all other components decreased approximately 35.1% for the three months ended January 31, 2021 compared to the same period a year earlier, due primarily to a decrease in production.
Operating Expenses
Operating expenses include wages, salaries, and benefits of administrative employees at the plant, insurance, professional fees, property taxes, and similar costs. Operating expenses for the three months ended January 31, 2021 increased approximately 21.0% compared to the three months ended January 31, 2020 as a result of increased insurance and other professional fees. Management continues to pursue strategies to optimize efficiencies and maximize production. These efforts may result in a decrease in our operating expenses on a per gallon basis. However, because these expenses do not vary with the level of production at the plant, we expect our operating expenses to remain relatively steady.
Operating Loss
Our operating loss for the three months ended January 31, 2021 increased by approximately $1.67 million compared to the same period a year earlier. This increase resulted negative operating margins during the three-month period ending January 31, 2021.
Other Income, Net
We had net other income of approximately $42,000 during the three months ended January 31, 2021 compared to net other income of $389 for the same period a year earlier. We had more other income during the three months ended January 31, 2021 compared to the same period a year earlier due primarily to patronage dividends received during 2021.
Changes in Financial Condition at January 31, 2021 and October 31, 2020
The following table highlights our financial condition at January 31, 2021 and October 31, 2020 (amounts in thousands):
|
| January 31, 2021 |
| October 31, 2020 |
| ||
Current Assets | | $ | 14,904 | | $ | 13,268 | |
Total Assets | | $ | 63,088 | | $ | 63,080 | |
Current Liabilities | | $ | 25,585 | | $ | 21,116 | |
Long-Term Debt, less current portion | | $ | 149 | | $ | 296 | |
Operating Leases, long-term liabilities | | $ | 7,601 | | | 7,947 | |
Other Long-Term Liabilities | | $ | 608 | | $ | 597 | |
Members' Equity attributable to Heron Lake BioEnergy, LLC | | $ | 29,145 | | $ | 33,125 | |
The increase in current assets is primarily attributable to an increase in inventory of approximately $1.1 million at January 31, 2021, compared to October 31, 2020. The increase in our current liabilities is primarily due to an increase in current maturities of long-term debt of $6.7 million at January 31, 2021, compared to October 31, 2020.
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Members’ equity attributable to Heron Lake BioEnergy, LLC decreased by approximately $4 million at January 31, 2021, compared to October 31, 2020. The decrease was related to the net loss attributable to HLBE during the three months ended January 31, 2021. Members’ equity attributable to Heron Lake BioEnergy, LLC decreased by approximately $12.8 million at January 31, 2021 compared to October 31, 2020. The decrease was related to the net loss attributable to HLBE during the three months ended January 31, 2020.
Liquidity and Capital Resources
Our principal sources of liquidity consist of cash provided by operations, cash, and available borrowings under our 2020 Credit Facility with Compeer, our Negotiable Promissory Note with GFE, and our revolving promissory note. Due to recurring operating and cash flow losses related to difficult market conditions and operating performance, the Company has had multiple instances of noncompliance with certain debt covenants requiring the Company to maintain certain working capital, debt service coverage ratios, and net worth ratios. The Company has obtained waivers for these instances of noncompliance. However, it is probable the Company will incur future instances of noncompliance within the next 12 months and there is no guarantee the Company’s lender will grant future waivers. As a result, approximately $16.8 million of long-term debt has been reclassified as current maturities. The Company has insufficient cash on hand and additional borrowing capacity, and current forecasts indicate insufficient cash flows from operations, to repay the debt if it were to come due as a result of covenant noncompliance. These factors raise substantial doubt about the Company's ability to continue as a going concern.
However, to remain an operating company, we will have to secure additional debt or equity sources to meet our loan covenants or idle ethanol production altogether. There is a risk that CoBank, as the administrative agent for our lender Compeer, may seek to enforce its security interests and take control of our assets. If that were to happen, then we may be be forced to cease operations or seek to reorganize through Chapter 11 bankruptcy proceedings.
Cash Flows
The following table summarizes our sources and uses of cash and restricted cash from our unaudited condensed consolidated statements of cash flows for the periods presented (amounts in thousands):
| | Fiscal Three Months Ended January 31, |
| ||||
| | 2021 | | 2020 | | ||
Net cash used in operating activities |
| $ | (5,519) |
| $ | (1,402) | |
Net cash used in investing activities | | $ | (2,148) | | $ | (208) | |
Net cash provided by (used in) financing activities | | $ | 7,467 | | $ | (1,206) | |
Net decrease in cash and restricted cash | | $ | (200) | | $ | (2,456) | |
Operating Cash Flows
During the three months ended January 31, 2021, we used more cash in operating activities compared to the same period one year earlier primarily due to an increased net loss during the three months ended January 31, 2021.
Investing Cash Flows
We used more cash for investing activities for the three months ended January 31, 2021 compared to the same period one year earlier due to an increase in capital expenditures for our new boiler.
Financing Cash Flows
During the three months ended January 31, 2021, we borrowed approximately $6.5 million from long-term debt, net of repayments, and drew in excess of bank balance of approximately $960,000. In comparison, during the three months ended January 31, 2020, the Company had acquisition of non-controlling interest of $2 million and checks drawn in excess of bank balance of approximately $724,000.
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Indebtedness
We have indebtedness consisting of the following loans and agreements: a Revolving Term Note, a Single Advance Term Note, a Negotiable Promissory Note with GFE, a Short Term Revolving Promissory Note, a SBA Paycheck Protection Program Loan, and certain water treatment agreements. Please refer to PART I - Item 1 - Financial Statements, Note 8 - Debt Facilities for additional details.
Critical Accounting Estimates
Management uses estimates and assumptions in preparing our financial statements in accordance with generally accepted accounting principles. These estimates and assumptions affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities, and the reported revenues and expenses.
At January 31, 2021, our critical accounting estimates continue to include those described in our Annual Report on Form 10-K for the fiscal year ended October 31, 2020. Management has not changed the method of calculating and using estimates and assumptions in preparing our condensed consolidated unaudited financial statements in accordance with generally accepted accounting principles in the United States of America.
Off-Balance Sheet Arrangements
We do not have any off-balance sheet arrangements.
Item 3. Quantitative and Qualitative Disclosures
Not applicable.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in the reports that we file or submit pursuant to the Securities Exchange Act of 1934 (the “Exchange Act”) is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission's rules and forms, and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow for timely decisions regarding required disclosures.
Effectiveness of Disclosure Controls and Procedures
Our management, including our Chief Executive Officer (the principal executive officer), Steve Christensen, along with our Chief Financial Officer (the principal financial officer), Stacie Schuler, have reviewed and evaluated the effectiveness of our disclosure controls and procedures as January 31, 2021. Based upon this review and evaluation, these officers have concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods required by the forms and rules of the Securities and Exchange Commission; and to ensure that the information required to be disclosed by an issuer in the reports that it files or submits under the Exchange Act is accumulated and communicated to our management, including our principal executive and principal financial officers, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure.
Changes in Internal Control over Financial Reporting
There were no changes in our internal control over financial reporting that occurred during the three months ended January 31, 2021, that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
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From time to time in the ordinary course of business, the Company may be named as a defendant in legal proceedings related to various issues, including workers’ compensation claims, tort claims, or contractual disputes. We are not currently involved in any material legal proceedings.
The risk factors below should be read in conjunction with the risk factors previously discussed in Item 1A of our Form 10-K for the fiscal year ended October 31, 2020. Additional risks and uncertainties, including risks and uncertainties not presently known to us, or that we currently deem immaterial, could also have an adverse effect on our business, financial condition and/or results of operations.
Our CEO and General Manager intends to retire before the end of 2021, and as a result our Company may face challenges that arise from a transition in leadership, which may adversely affect our business.
Steve Christensen serves as our CEO and general manager pursuant to management services agreement with GFE. Christensen intends to retire at or before the end of 2021 and has executed a separation agreement with GFE. As a result, GFE and our Company will be required to hire a new CEO in 2021. With Christensen’s departure, the Company will lose significant experience and institutional knowledge, which may adversely affect our business.
The election of President Joe Biden and the transition to a new presidential administration may result in new or different regulations and policies that may adversely affect our business.
Joe Biden was elected president in November 2020, defeating President Donald Trump. As of January 31, 2021, Democrats controlled the presidency and held narrow majorities in the U.S. Senate and House of Representatives. The transition to a new presidential administration creates unknowns that may adversely affect the economy as a whole and our industry and business specifically. Single-party control of the federal government may result in new or altered regulations and policies, including those related to agriculture, the environment, energy, transportation, and labor. Under the new administration, the future of policies specifically applicable to our industry and business, including the RFS and small refinery RVOs, also remain unclear. These factors and other political shifts may negatively affect our business.
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
None.
Item 3. Defaults Upon Senior Securities
None.
Item 4. Mine Safety Disclosures
None.
None.
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The following exhibits are included in this report:
Exhibit No. |
| Exhibit |
| | |
| ||
| | |
| Certification of Chief Executive Officer Pursuant to Rule 13a-14(a) of the Exchange Act.* | |
| | |
| Certification of Chief Financial Officer Pursuant to Rule 13a-14(a) of the Exchange Act.* | |
| | |
| Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350.* | |
| | |
| Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350.* | |
| | |
101.1 | | The following materials from Heron Lake BioEnergy’s Quarterly Report on Form 10-Q for the three months ended January 31, 2021, formatted in XBRL (Extensible Business Reporting Language): (i) the Condensed Consolidated Balance Sheets at January 31, 2021 and October 31, 2020; (ii) the Condensed Consolidated Statements of Operations for the three months ended January 31, 2021 and January 31, 2020; (iii) the Condensed Consolidated Statements of Members’ Equity for the three months ended January 31, 2021 and January 31, 2020; (iv) the Condensed Consolidated Statements of Cash Flows for the three months ended January 31, 2021 and January 31, 2020; and (v) Notes to Condensed Consolidated Unaudited Financial Statements.* |
*Filed electronically herewith.
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| |
| HERON LAKE BIOENERGY, LLC |
| |
Date: March 17, 2021 | /s/ Steve Christensen |
| Steve Christensen |
| Chief Executive Officer |
| |
Date: March 17, 2021 | /s/ Stacie Schuler |
| Stacie Schuler |
| Chief Financial Officer |
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