Attached files
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8-K - FORM 8-K - AVINTIV Specialty Materials Inc. | d866532d8k.htm |
EX-99.2 - EX-99.2 - AVINTIV Specialty Materials Inc. | d866532dex992.htm |
Exhibit 99.1
ITEM 8. | FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
Page | ||||
Report of Ernst & Young LLP, Independent Registered Public Accounting Firm |
6 | |||
Report of Grant Thornton LLP, Independent Registered Public Accounting Firm |
7 | |||
Consolidated Balance Sheets as of December 28, 2013 and December 29, 2012 |
8 | |||
Consolidated Statements of Operations for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012, the eleven months ended December 31, 2011 and the one month ended January 28, 2011 |
9 | |||
Consolidated Statements of Comprehensive Income (Loss) for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012, the eleven months ended December 31, 2011 and the one month ended January 28, 2011 |
10 | |||
Consolidated Statements of Changes in Shareholders Equity for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012, the eleven months ended December 31, 2011 and the one month ended January 28, 2011 |
11 | |||
Consolidated Statements of Cash Flows for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012, the eleven months ended December 31, 2011 and the one month ended January 28, 2011 |
12 | |||
Notes to Consolidated Financial Statements |
13 |
Report of Independent Registered Public Accounting Firm
The Board of Directors and Shareholders
Polymer Group, Inc.
We have audited the accompanying consolidated balance sheets of Polymer Group, Inc. as of December 28, 2013 and December 29, 2012, and the related consolidated statements of operations, comprehensive income (loss), changes in shareholders equity, and cash flows for the years ended December 28, 2013 and December 29, 2012. Our audits also included the financial statement schedule listed in the Index at Item 15(a)(2). These financial statements and schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Companys internal control over financial reporting. Our audits included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Companys internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Polymer Group, Inc. at December 28, 2013 and December 29, 2012, and the consolidated results of its operations and its cash flows for the years ended December 28, 2013 and December 29, 2012, in conformity with U.S. generally accepted accounting principles. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, present fairly in all material respects the information set forth therein.
/s/ Ernst & Young LLP
Charlotte, North Carolina
March 28, 2014,
except for Notes 4 and 23, as to which the date is
February 9, 2015
6
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
Board of Directors and Shareholders
Polymer Group, Inc.:
We have audited the accompanying consolidated statements of operations, comprehensive income (loss), changes in shareholders equity, and cash flows of Polymer Group, Inc. (a Delaware corporation) and subsidiaries (the Company) for the period from January 29, 2011 to December 31, 2011 (Successor) and for the period from January 2, 2011 to January 28, 2011 (Predecessor). These financial statements are the responsibility of the Companys management. Our audit of the basic consolidated financial statements included the financial statement schedule listed in the index appearing under Item 15(a)(2). Our responsibility is to express an opinion on these financial statements based on our audit.
We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. We were not engaged to perform an audit of the Companys internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Companys internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the results of operations and cash flows of Polymer Group, Inc. and subsidiaries for the period from January 29, 2011 to December 31, 2011 (Successor) and the period from January 2, 2011 to January 28, 2011 (Predecessor) in conformity with accounting principles generally accepted in the United States of America. Also in our opinion, the related financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.
/s/ GRANT THORNTON LLP
Charlotte, North Carolina
March 30, 2012, except for Note 23 Segment Information, as to which the date is February 9, 2015
7
POLYMER GROUP, INC.
CONSOLIDATED BALANCE SHEETS
In thousands, except share data |
December 28, 2013 |
December 29, 2012 |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
$ | 86,064 | $ | 97,879 | ||||
Accounts receivable, net |
194,827 | 131,569 | ||||||
Inventories, net |
156,074 | 94,964 | ||||||
Deferred income taxes |
2,318 | 3,832 | ||||||
Other current assets |
59,096 | 33,414 | ||||||
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Total current assets |
498,379 | 361,658 | ||||||
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Property, plant and equipment, net |
652,780 | 479,169 | ||||||
Goodwill |
115,328 | 80,608 | ||||||
Intangible assets, net |
169,399 | 75,663 | ||||||
Deferred income taxes |
2,582 | 945 | ||||||
Other noncurrent assets |
26,052 | 24,026 | ||||||
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Total assets |
$ | 1,464,520 | $ | 1,022,069 | ||||
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LIABILITIES AND SHAREHOLDERS EQUITY |
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Current liabilities: |
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Short-term borrowings |
$ | 2,472 | $ | 813 | ||||
Accounts payable and accrued liabilities |
307,731 | 196,905 | ||||||
Income taxes payable |
3,613 | 3,841 | ||||||
Deferred income taxes |
1,342 | 479 | ||||||
Current portion of long-term debt |
13,797 | 19,477 | ||||||
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Total current liabilities |
328,955 | 221,515 | ||||||
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Long-term debt |
880,399 | 579,399 | ||||||
Deferred income taxes |
33,236 | 33,181 | ||||||
Other noncurrent liabilities |
62,191 | 48,772 | ||||||
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Total liabilities |
1,304,781 | 882,867 | ||||||
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Commitments and contingencies |
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Shareholders equity: |
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Common stock 1,000 shares issued and outstanding |
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Additional paid-in capital |
294,144 | 256,180 | ||||||
Retained earnings (deficit) |
(127,142 | ) | (102,209 | ) | ||||
Accumulated other comprehensive income (loss) |
(8,106 | ) | (14,769 | ) | ||||
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Total Polymer Group, Inc. shareholders equity |
158,896 | 139,202 | ||||||
Noncontrolling interests |
843 | | ||||||
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Total shareholders equity |
159,739 | 139,202 | ||||||
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Total liabilities and shareholders equity |
$ | 1,464,520 | $ | 1,022,069 | ||||
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See accompanying Notes to Consolidated Financial Statements.
8
POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
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Net sales |
$ | 1,214,862 | $ | 1,155,163 | $ | 1,102,929 | $ | 84,606 | ||||||||||
Cost of goods sold |
(1,018,806 | ) | (957,917 | ) | (932,523 | ) | (68,531 | ) | ||||||||||
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Gross profit |
196,056 | 197,246 | 170,406 | 16,075 | ||||||||||||||
Selling, general and administrative expenses |
(153,188 | ) | (140,776 | ) | (134,483 | ) | (11,564 | ) | ||||||||||
Special charges, net |
(33,188 | ) | (19,592 | ) | (41,345 | ) | (20,824 | ) | ||||||||||
Acquisition and integration expenses |
| | | | ||||||||||||||
Other operating, net |
(2,512 | ) | 287 | (2,634 | ) | 564 | ||||||||||||
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Operating income (loss) |
7,168 | 37,165 | (8,056 | ) | (15,749 | ) | ||||||||||||
Other income (expense): |
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Interest expense |
(55,974 | ) | (50,414 | ) | (46,409 | ) | (1,922 | ) | ||||||||||
Debt modification and extinguishment costs |
(3,334 | ) | | | | |||||||||||||
Foreign currency and other, net |
(8,851 | ) | (5,134 | ) | (18,636 | ) | (82 | ) | ||||||||||
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Income (loss) before income taxes |
(60,991 | ) | (18,383 | ) | (73,101 | ) | (17,753 | ) | ||||||||||
Income tax (provision) benefit |
36,024 | (7,655 | ) | 3,272 | (549 | ) | ||||||||||||
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Income (loss) from continuing operations |
(24,967 | ) | (26,038 | ) | (69,829 | ) | (18,302 | ) | ||||||||||
Discontinued operations, net of tax |
| | (6,283 | ) | 182 | |||||||||||||
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Net income (loss) |
(24,967 | ) | (26,038 | ) | (76,112 | ) | (18,120 | ) | ||||||||||
Less: Earnings attributable to noncontrolling interests |
(34 | ) | | 59 | 83 | |||||||||||||
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Net income (loss) attributable to Polymer Group, Inc. |
$ | (24,933 | ) | $ | (26,038 | ) | $ | (76,171 | ) | $ | (18,203 | ) | ||||||
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See accompanying Notes to Consolidated Financial Statements.
9
POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME (LOSS)
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
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Net income (loss) |
$ | (24,967 | ) | $ | (26,038 | ) | $ | (76,112 | ) | $ | (18,120 | ) | ||||||
Other comprehensive income (loss) |
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Currency translation |
12,731 | 2,287 | (3,290 | ) | 2,845 | |||||||||||||
Employee postretirement benefits |
(738 | ) | (19,912 | ) | 7,042 | | ||||||||||||
Cash flow hedge adjustments |
| | | 183 | ||||||||||||||
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Total other comprehensive income (loss) |
11,993 | (17,625 | ) | 3,752 | 3,028 | |||||||||||||
Income tax (provision) benefit |
(5,302 | ) | (15 | ) | (881 | ) | | |||||||||||
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Total other comprehensive income (loss), net of tax |
6,691 | (17,640 | ) | 2,871 | 3,028 | |||||||||||||
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Comprehensive income (loss) |
(18,276 | ) | (43,678 | ) | (73,241 | ) | (15,092 | ) | ||||||||||
Less: Comprehensive income (loss) attributable to noncontrolling interests |
(6 | ) | | 121 | 83 | |||||||||||||
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Comprehensive income (loss) attributable to Polymer Group, Inc. |
$ | (18,270 | ) | $ | (43,678 | ) | $ | (73,362 | ) | $ | (15,175 | ) | ||||||
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See accompanying Notes to Consolidated Financial Statements.
10
POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF CHANGES IN SHAREHOLDERS EQUITY
In thousands |
Polymer Group, Inc. Shareholders | |||||||||||||||||||||||||||||||
Common Stock | Additional Paid- |
Retained | Accumulated Other Comprehensive |
Total Polymer Group, Inc. Shareholders |
Noncontrolling | |||||||||||||||||||||||||||
Shares | Amount | in Capital | Deficit | Income (Loss) | Equity | Interest | Total Equity | |||||||||||||||||||||||||
Predecessor |
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Balance January 1, 2011 |
21,429 | $ | 214 | $ | 216,888 | $ | (121,819 | ) | $ | 39,053 | $ | 134,336 | $ | 8,916 | $ | 143,252 | ||||||||||||||||
Net income (loss) |
| | | (18,203 | ) | | (18,203 | ) | 83 | (18,120 | ) | |||||||||||||||||||||
Cash flow hedge adjustment |
| | | | 183 | 183 | | 183 | ||||||||||||||||||||||||
Share-based compensation |
| | 13,591 | | | 13,591 | | 13,591 | ||||||||||||||||||||||||
Issuance of Class A common shares |
394 | 4 | 6,432 | | | 6,436 | | 6,436 | ||||||||||||||||||||||||
Currency translation |
| | | | 2,845 | 2,845 | | 2,845 | ||||||||||||||||||||||||
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Balance January 28, 2011 |
21,823 | $ | 218 | $ | 236,911 | $ | (140,022 | ) | $ | 42,081 | $ | 139,188 | $ | 8,999 | $ | 148,187 | ||||||||||||||||
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Successor |
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Balance of noncontrolling interest |
| $ | | $ | | $ | | $ | | $ | | $ | 7,247 | $ | 7,247 | |||||||||||||||||
Issuance of stock |
1 | | 259,865 | | | 259,865 | | 259,865 | ||||||||||||||||||||||||
Net income (loss) |
| | | (76,171 | ) | | (76,171 | ) | 59 | (76,112 | ) | |||||||||||||||||||||
Amounts due from shareholders |
| | (58 | ) | | | (58 | ) | | (58 | ) | |||||||||||||||||||||
Buyout of noncontrolling interest |
| | 59 | | 62 | 121 | (7,368 | ) | (7,247 | ) | ||||||||||||||||||||||
Share-based compensation |
| | 731 | | | 731 | | 731 | ||||||||||||||||||||||||
Employee benefit plans, net of tax |
| | | | 6,161 | 6,161 | | 6,161 | ||||||||||||||||||||||||
Currency translation |
| | | | (3,352 | ) | (3,352 | ) | 62 | (3,290 | ) | |||||||||||||||||||||
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Balance December 31, 2011 |
1 | | 260,597 | (76,171 | ) | 2,871 | 187,297 | | 187,297 | |||||||||||||||||||||||
Amounts due to shareholders |
| | 1,087 | | | 1,087 | | 1,087 | ||||||||||||||||||||||||
Common stock call option reclass |
| | (5,144 | ) | | | (5,144 | ) | | (5,144 | ) | |||||||||||||||||||||
Net income (loss) |
| | | (26,038 | ) | | (26,038 | ) | | (26,038 | ) | |||||||||||||||||||||
Intercompany equipment sale elimination |
| | (1,202 | ) | | | (1,202 | ) | | (1,202 | ) | |||||||||||||||||||||
Share-based compensation |
| | 842 | | | 842 | | 842 | ||||||||||||||||||||||||
Employee benefit plans, net of tax |
| | | | (19,927 | ) | (19,927 | ) | | (19,927 | ) | |||||||||||||||||||||
Currency translation |
| | | | 2,287 | 2,287 | | 2,287 | ||||||||||||||||||||||||
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Balance December 29, 2012 |
1 | | 256,180 | (102,209 | ) | (14,769 | ) | 139,202 | | 139,202 | ||||||||||||||||||||||
Amounts due to shareholders |
| | (222 | ) | | | (222 | ) | | (222 | ) | |||||||||||||||||||||
Issuance of stock |
| | 30,726 | | | 30,726 | | 30,726 | ||||||||||||||||||||||||
Common stock call option reclass |
| | 3,340 | | | 3,340 | | 3,340 | ||||||||||||||||||||||||
Net income (loss) |
| | | (24,933 | ) | | (24,933 | ) | (34 | ) | (24,967 | ) | ||||||||||||||||||||
Acquisition of noncontrolling interest |
| | | | | | 849 | 849 | ||||||||||||||||||||||||
Intercompany equipment sale elimination |
| | 130 | | | 130 | | 130 | ||||||||||||||||||||||||
Share-based compensation |
| | 3,990 | | | 3,990 | | 3,990 | ||||||||||||||||||||||||
Employee benefit plans, net of tax |
| | | | (2,046 | ) | (2,046 | ) | | (2,046 | ) | |||||||||||||||||||||
Currency translation, net of tax |
| | | | 8,709 | 8,709 | 28 | 8,737 | ||||||||||||||||||||||||
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Balance December 28, 2013 |
1 | $ | | $ | 294,144 | $ | (127,142 | ) | $ | (8,106 | ) | $ | 158,896 | $ | 843 | $ | 159,739 | |||||||||||||||
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See accompanying Notes to Consolidated Financial Statements.
11
POLYMER GROUP, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
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Operating activities: |
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Net income (loss) |
$ | (24,967 | ) | $ | (26,038 | ) | $ | (76,112 | ) | $ | (18,120 | ) | ||||||
Adjustments for non-cash transactions: |
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Deferred income taxes |
(44,524 | ) | (1,123 | ) | (4,311 | ) | | |||||||||||
Depreciation and amortization expense |
76,293 | 66,706 | 57,290 | 3,523 | ||||||||||||||
Asset impairment charge |
2,213 | | 9,267 | | ||||||||||||||
Inventory step-up |
7,288 | | 13,012 | | ||||||||||||||
Inventory absorption on step-up |
| | (85 | ) | | |||||||||||||
(Gain) loss on extinguishment of debt |
3,334 | | | | ||||||||||||||
(Gain) loss on financial instruments |
(799 | ) | (147 | ) | | 187 | ||||||||||||
(Gain) loss on sale of assets, net |
185 | 3 | 716 | (25 | ) | |||||||||||||
Non-cash compensation |
3,990 | 842 | 868 | 13,591 | ||||||||||||||
Changes in operating assets and liabilities: |
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Accounts receivable |
(12,380 | ) | 9,427 | (12,615 | ) | (3,287 | ) | |||||||||||
Inventories |
4,412 | 9,295 | 10,682 | (2,988 | ) | |||||||||||||
Other current assets |
5,346 | 1,221 | 42,421 | (38,025 | ) | |||||||||||||
Accounts payable and accrued liabilities |
22,509 | 13,214 | (14,924 | ) | 17,238 | |||||||||||||
Other, net |
(26,050 | ) | 2,071 | (2,092 | ) | 2,636 | ||||||||||||
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Net cash provided by (used in) operating activities |
16,850 | 75,471 | 24,117 | (25,270 | ) | |||||||||||||
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Investing activities: |
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Purchases of property, plant and equipment |
(54,642 | ) | (51,625 | ) | (68,428 | ) | (8,405 | ) | ||||||||||
Proceeds from sale of assets |
435 | 1,660 | 11,395 | 105 | ||||||||||||||
Acquisition of noncontrolling interest |
| | (7,246 | ) | | |||||||||||||
Acquisition of intangibles and other |
(4,582 | ) | (268 | ) | (193 | ) | (5 | ) | ||||||||||
Acquisitions, net of cash acquired |
(278,970 | ) | | (403,496 | ) | | ||||||||||||
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Net cash provided by (used in) investing activities |
(337,759 | ) | (50,233 | ) | (467,968 | ) | (8,305 | ) | ||||||||||
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Financing activities: |
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Proceeds from issuance of Senior Secured Notes |
| | 560,000 | | ||||||||||||||
Proceeds from long-term borrowings |
629,999 | 10,977 | 10,281 | 31,500 | ||||||||||||||
Proceeds from short-term borrowings |
4,087 | 5,725 | 8,245 | 631 | ||||||||||||||
Repayment of Term Loan |
| | (286,470 | ) | | |||||||||||||
Repayment of long-term borrowings |
(337,679 | ) | (7,678 | ) | (51,045 | ) | (24 | ) | ||||||||||
Repayment of short-term borrowings |
(2,619 | ) | (9,933 | ) | (36,456 | ) | (665 | ) | ||||||||||
Loan acquisition costs |
(16,102 | ) | (220 | ) | (19,252 | ) | | |||||||||||
Issuance of common stock |
30,504 | 1,087 | 259,807 | | ||||||||||||||
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Net cash provided by (used in) financing activities |
308,190 | (42 | ) | 445,110 | 31,442 | |||||||||||||
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Effect of exchange rate changes on cash |
904 | (59 | ) | 712 | 549 | |||||||||||||
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Net change in cash and cash equivalents |
(11,815 | ) | 25,137 | 1,971 | (1,584 | ) | ||||||||||||
Cash and cash equivalents at beginning of period |
97,879 | 72,742 | 70,771 | 72,355 | ||||||||||||||
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Cash and cash equivalents at end of period |
$ | 86,064 | $ | 97,879 | $ | 72,742 | $ | 70,771 | ||||||||||
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Supplemental disclosures of cash flow information: |
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Cash payments for interest |
$ | 49,671 | $ | 47,711 | $ | 27,676 | $ | 203 | ||||||||||
Cash payments (receipts) for taxes, net |
$ | 17,158 | $ | 8,381 | $ | 14,058 | $ | 772 | ||||||||||
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See accompanying Notes to Consolidated Financial Statements.
12
POLYMER GROUP, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Note 1. Description of Business
Polymer Group, Inc. (Polymer or PGI), a Delaware corporation, and its consolidated subsidiaries (the Company) is a leading global, technology-driven developer, producer and marketer of engineered materials, primarily focused on the production of nonwoven products. The Company has one of the largest global platforms in the industry, with a total of 21 manufacturing and converting facilities located in 13 countries throughout the world. The Company operates through 4 reportable segments, with the main sources of revenue being the sales of primary and intermediate products to consumer and industrial markets.
Note 2. Basis of Presentation
The accompanying consolidated financial statements reflect the consolidated operations of the Company and have been prepared in accordance with U.S. Generally Accepted Accounting Principles (GAAP) as defined by the Financial Accounting Standards Board (FASB) within the FASB Accounting Standards Codification (ASC). In the opinion of management, the accompanying consolidated financial statements contain all adjustments, which include normal recurring adjustments, necessary to present fairly the consolidated results for the periods presented.
On January 28, 2011, pursuant to an Agreement and Plan of Merger, dated as of October 4, 2010, the Company was acquired by affiliates of the Blackstone Group (Blackstone), along with certain members of the Companys management (the Merger), for an aggregate purchase price valued at $403.5 million. As a result, the Company became a privately-held company. Although the Company continues to operate as the same legal entity subsequent to the acquisition, periods prior to January 28, 2011 reflect the financial position, results of operations, and changes in financial position of the Company prior to the Merger (the Predecessor) and periods after January 28, 2011 reflect the financial position, results of operations, and changes in financial position of the Company after the Merger (the Successor).
Under the guidance provided by the Securities and Exchange Commission (SEC) Staff Accounting Bulletin Topic 5J, New Basis of Accounting Required in Certain Circumstances, push-down accounting is required when such transactions result in an entity becoming substantially wholly-owned. Therefore, the basis in shares of common stock of the Company has been pushed down to the Company from Scorpio Holdings Corporation, a Delaware corporation (Holdings) that owns 100% of the issued and outstanding common stock of Scorpio Acquisition Corporation, a Delaware corporation (Parent) that owns 100% of the issued and outstanding common stock of the Company. In addition, the Merger was recorded using the acquisition method of accounting in accordance with the accounting guidance for business combinations and non-controlling interest. The guidance prescribes that the purchase price be allocated to assets acquired and liabilities assumed based on the estimated fair market value of such assets and liabilities at the date of acquisition. As a result, periods prior to the Merger are not comparable to subsequent periods due to the difference in the basis of presentation of purchase accounting as compared to historical cost.
The Companys fiscal year is based on a 52 week period ending on the Saturday closest to each December 31. The fiscal year ended December 28, 2013 and the fiscal year ended December 29, 2012 for the Successor each contain operating results for 52 weeks, respectively. The eleven months ended December 31, 2011 for the Successor contains 48 weeks while the one month ended January 28, 2011 for the Predecessor contains 4 weeks (52 weeks inclusive of both the Successor and Predecessor periods).
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Note 3. Summary of Significant Accounting Policies
A summary of significant accounting policies used in the preparation of the accompanying financial statements is as follows:
Use of Estimates
The preparation of financial statements in conformity with GAAP requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the disclosures of contingent assets and liabilities at the date of the financial statements as well as the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. Estimates are based on several factors including the facts and circumstances available at the time the estimates are made, historical experience, risk of loss, general economic conditions and trends, and the assessment of the probable future outcome. Estimates and assumptions are reviewed periodically, and the effects of changes, if any, are reflected in the statement of operations in the period that they are determined.
Currency Translation
Assets and liabilities of non-U.S. subsidiaries, where the functional currency is not the U.S. dollar, have been translated at year-end exchange rates, and income and expense accounts have been translated using average exchange rates throughout the year. Adjustments resulting from the process of translating an entitys financial statements into the U.S. dollar have been recorded in the Shareholders Equity section of the Consolidated Balance Sheet within Accumulated other comprehensive income (loss). Transactions that are denominated in a currency other than an entitys functional currency are subject to changes in exchange rates with the resulting gains and losses recorded within current earnings.
Cash and Cash Equivalents
Cash and cash equivalents include cash on hand and short-term investments with original maturities at the time of purchase of three months or less. The Company maintains amounts on deposit at various financial institutions, which may at times exceed federally insured limits. However, management periodically evaluates the credit-worthiness of those institutions and has not experienced any losses on such deposits.
Allowance for Doubtful Accounts
The allowance for doubtful accounts represents the best estimate of probable loss inherent within the Companys accounts receivable balance. Estimates are based upon both the creditworthiness of specific customers and the overall probability of losses based upon an analysis of the overall aging of receivables as well as past collection trends and general economic conditions. As of December 28, 2013 and December 29, 2012, the allowance for doubtful accounts was $0.8 million and $1.2 million, respectively.
Inventories
Inventories are stated at the lower of cost, determined on the first-in, first-out (FIFO) method, or fair market value. The Company performs periodic assessments to determine the existence of obsolete, slow-moving and non-saleable inventories and records necessary provisions to reduce such inventories to net realizable value. Costs include direct materials, direct labor and applicable manufacturing overhead.
Property, Plant and Equipment
Property and equipment are stated at cost, less accumulated depreciation. For financial reporting purposes, assets placed in service are recorded at cost and depreciated using the straight-line method over the estimated useful life of the asset. Leasehold improvements are amortized over the shorter of their economic useful life or the related lease term. The range of useful lives used to depreciate property and equipment is as follows:
Range of Useful Lives | ||
Building and improvements |
5 to 31 years | |
Machinery and equipment |
2 to 15 years | |
Other |
2 to 15 years |
Major expenditures for replacements and significant improvements that increase asset values and extend useful lives are also capitalized. Capitalized costs are amortized over their estimated useful lives using the straight-line method. Repairs and
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maintenance expenditures that do not extend the useful life of the asset are charged to expense as incurred. The carrying amounts of assets that are sold or retired and the related accumulated depreciation are removed from the accounts in the year of disposal, and any resulting gain or loss is reflected in within current earnings.
The Company capitalizes costs, including interest, incurred to develop or acquire internal-use software. These costs are capitalized subsequent to the preliminary project stage once specific criteria are met. Costs incurred in the preliminary project planning stage are expensed. Other costs, such as maintenance and training, are also expensed as incurred. Capitalized costs are amortized over their estimated useful lives using the straight-line method.
The Company assesses the recoverability of the carrying value of its property and equipment whenever events or changes in circumstances indicate that the carrying amount of the asset may not be recoverable. Recoverability is measured by a comparison of the carrying amount of an asset to the future net undiscounted cash flows expected to be generated by the asset. If the undiscounted cash flows are less than the carrying amount of the asset, an impairment loss is recognized for the amount by which the carrying value of the asset exceeds the fair value of the assets.
Goodwill and Intangible Assets
Pursuant to ASC 350, Intangibles - Goodwill and Other (ASC 350), goodwill and intangible assets with indefinite useful lives are no longer amortized, but are tested and reviewed annually for impairment during the fourth quarter or whenever there is a significant change in events or circumstances that indicate that the fair value of the asset may be less than the carrying amount of the asset.
Recoverability of goodwill is measured at the reporting unit level and begins with a qualitative assessment to determine, as a basis for whether it is necessary to perform the two-step impairment test under ASC 350, if it is more likely than not that the fair value of each reporting unit is less than its carrying amount. For the reporting units where it is required, the first step compares the carrying amount of the reporting unit to its estimated fair value. If the estimated fair value of a reporting unit exceeds its carrying amount, goodwill of the reporting unit is not impaired and the second step of the impairment test is not necessary. To the extent that the carrying value of the reporting unit exceeds its estimated fair value, a second step is performed, wherein the reporting units carrying value of goodwill is compared to the implied fair value of goodwill. To the extent that the carrying value exceeds the implied fair value, impairment exists and must be recognized.
Recoverability of other intangible assets with indefinite useful lives begins with a qualitative assessment to determine, as a basis for whether it is necessary to calculate the fair value of the indefinite-lived intangible assets, if it is more likely than not that the asset is impaired. When required, recoverability is measured by a comparison of the carrying amount of the intangible assets to the estimated fair value of the respective intangible assets. Any excess of the carrying value over the estimated fair value is recognized as an impairment loss equal to that excess.
Intangible assets such as customer-related intangible assets and non-compete agreements with finite useful lives are amortized on a straight-line basis over their estimated economic lives. The weighted-average useful lives approximate the following:
Weighted- Average Useful Lives | ||
Technology |
10 years | |
Customer relationships |
17 years | |
Other intangibles, principally patents |
6 years |
The Company assesses the recoverability of the carrying value of its intangible assets with finite useful lives whenever events or changes in circumstances indicate that the carrying amount of the asset may not be recoverable. Recoverability is measured by a comparison of the carrying amount of an asset to the future net undiscounted cash flows expected to be generated by the asset. If the undiscounted cash flows are less than the carrying amount of the asset, an impairment loss is recognized for the amount by which the carrying value of the asset exceeds the fair value of the assets.
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Loan Acquisition Costs
Loan acquisition costs are expenditures associated with obtaining financings that are capitalized in the Consolidated Balance Sheets and amortized over the term of the loans to which such costs relate. Amounts capitalized are recorded within Intangible assets, net in the Consolidated Balance Sheets and amortized to Interest expense in the Consolidated Statements of Operations.
Derivative Instruments
For derivative instruments, the Company applies ASC 815, Derivatives and Hedging (ASC 815) which establishes accounting and reporting standards requiring that every derivative instrument (including certain derivative instruments embedded in other contracts) be recorded in the balance sheet as either an asset or liability measured at its fair value. This statement requires that changes in the derivatives fair value be recognized in current earnings unless specific hedge accounting criteria are met. In addition, a company must also formally document, designate and assess the effectiveness of transactions that receive hedge accounting treatment.
Revenue Recognition
Revenue is recognized and earned when all of the following criteria are satisfied: (a) persuasive evidence of a sales arrangement exists; (b) price is fixed or determinable; (c) collectability is reasonably assured; and (d) delivery has occurred or service has been rendered. The Company recognizes revenue when the title and the risks and rewards of ownership have substantially transferred to the customer. The Company permits customers from time to time to return certain products and continuously monitors and tracks such returns and records an estimate of such future returns, which is based on historical experience and recent trends.
In the normal course of business, the Company extends credit, on open accounts, to its customers after performing a credit analysis based on a number of financial and other criteria. The Company performs ongoing credit evaluations of its customers financial condition and does not normally require collateral; however, letters of credit and other security are occasionally required for certain new and existing customers.
Shipping and Handling Fees and Costs
Pursuant to ASC 605, Revenue Recognition (ASC 605), the Company determined that shipping fees shall be reported on a gross basis. As a result, all amounts billed to a customer in a sale transaction related to shipping and handling fees represent revenues earned for the goods provided and therefore recorded within Net sales in the Consolidated Statement of Operations. Shipping and handling costs include expenses incurred to store, move, and prepare products for shipment. The Company classifies these costs as Selling, general and administrative expenses within the Consolidated Statement of Operations, and includes a portion of internal costs such as salaries and overhead related to these activities. For the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, the Successor incurred $38.5 million, $33.8 million and $30.7 million related to these costs, respectively. For the Predecessor, cost incurred were $2.6 million for the one month ended January 28, 2011.
Research and Development Costs
The Company conducts research and development activities for the purpose of developing and improving new products and services. These costs are expensed when incurred and included in Selling, general and administrative expenses in the Consolidated Statement of Operations. For the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, these expenditures amounted to $11.8 million and $12.5 million and $12.4 million, respectively, for the Successor. Research and development costs for the Predecessor were $1.0 million for the one month ended January 28, 2011.
Income Taxes
The Company records a tax provision for the anticipated tax consequences of the reported results of operations. The provision is computed using the asset and liability method of accounting, under which deferred tax assets and liabilities are recognized for the expected future tax consequences of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes. In addition, the Company recognizes future tax benefits, such as
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net operating losses and tax credits, to the extent that realizing these benefits is considered in its judgment to be more likely than not. Deferred tax assets and liabilities are measured using currently enacted tax rates that apply to taxable income in effect for the years in which those tax items are expected to be realized or settled. The Company regularly reviews the recoverability of its deferred tax assets considering historic profitability, projected future taxable income, and timing of the reversals of existing temporary differences as well as the feasibility of our tax planning strategies. Where appropriate, a valuation allowance is recorded if available evidence suggests that it is more likely than not that some portion or all of a deferred tax asset will not be realized. Changes to valuation allowances are recognized in earnings in the period such determination is made.
The Company accounts for uncertain tax positions by recognizing the financial statement effects of a tax position only when, based upon the technical merits, it is more-likely-than-not that the position will be sustained upon examination. The tax impacts recognized in the financial statements from such positions are then measured based on the largest impact that has a greater than 50% likelihood of being realized upon settlement. The Company recognizes potential accrued interest and penalties associated with unrecognized tax positions as a component of the provision for income taxes.
Recent Accounting Standards
In July 2013, the FASB issued Accounting Standards Update (ASU) No. 2013-11, Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward, a Similar Tax Loss, or a Tax Credit Carryforward Exists (ASU 2013-11), which requires an unrecognized tax benefit, or a portion of an unrecognized tax benefit, be presented in the financial statements as a reduction of a deferred tax asset for a net operating loss carryforward, a similar tax loss, or a tax credit carryforward if such settlement is required or expected in the event the uncertain tax position is disallowed. In situations where a net operating loss carryforward, a similar tax loss, or a tax credit carryforward is not available at the reporting date under the tax law of the applicable jurisdiction or the tax law of the jurisdiction does not require, and the entity does not intend to use, the deferred tax asset for such purpose, the unrecognized tax benefit should be presented in the financial statements as a liability and should not be combined with deferred tax assets. ASU 2013-11 is effective prospectively for reporting periods beginning after December 15, 2013, with retroactive application permitted. The Company is currently assessing the potential impacts, if any, on its financial results.
In February 2013, the FASB issued ASU No. 2013-02, Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income (ASU 2013-02), which requires an entity to provide information about the amounts reclassified out of accumulated other comprehensive income by component. In addition, ASU 2013-02 requires an entity to present, either on the face of the income statement or in the notes to the financial statements, significant amounts reclassified out of accumulated other comprehensive income by the respective line items of net income but only if the amount reclassified is required under GAAP to be reclassified to net income in its entirety in the same reporting period. For other amounts, an entity is required to cross-reference to other disclosures required under GAAP that provide additional detail about those amounts. The amendments in ASU 2013-02 do not change the current requirements for reporting net income or other comprehensive income in the financial statements. ASU 2013-02 is effective prospectively for reporting periods beginning after December 15, 2012. The adoption of this guidance concerns disclosure only and did not have an impact on the Companys financial results.
In July 2012, the FASB issued ASU No. 2012-02, Testing Indefinite-Lived Intangible Assets for Impairment which amended the guidance on the annual impairment testing of indefinite-lived intangible assets other than goodwill. The amended guidance will allow a company the option to first assess qualitative factors to determine whether it is more-likely-than-not that the fair value of an indefinite-lived intangible asset is less than its carrying amount. If, based on the qualitative assessment, it is more-likely-than-not that the fair value of an indefinite-lived intangible asset is less than its carrying amount, quantitative impairment testing is required. However, if a company concludes otherwise, quantitative impairment testing is not required. This new guidance was adopted in the fourth quarter of 2012 and its adoption did not significantly impact the Companys consolidated financial statements.
In December 2011, the FASB issued ASU No. 2011-12, Deferral of the Effective Date for Amendments to the Presentation of Reclassification of Items Out of Accumulated Other Comprehensive Income in Accounting Standards Update No. 2011-05. ASU No. 2011-12 revises ASU No. 2011-05 to defer the presentation in the financial statements of reclassifications out of accumulated other comprehensive income for annual and interim financial statements. The deferral is
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effective for fiscal years beginning after December 15, 2011 and subsequent interim periods. The Company adopted this guidance on January 1, 2012. The revised presentation requirements are reflected in the Companys consolidated financial statements.
In December 2011, the FASB issued ASU No. 2011-11, Disclosures about Offsetting Assets and Liabilities which requires enhanced disclosures about financial instruments and derivative instruments eligible for offset in accordance with U.S. GAAP or subject to an enforceable master netting arrangement or similar agreement. This new guidance is effective for annual reporting periods beginning on or after January 1, 2013 and subsequent interim periods. The Company adopted this guidance in the fourth quarter 2012 and its adoption did not significantly impact the Companys consolidated financial statements.
In September 2011, the FASB issued ASU No. 2011-08, Testing for Goodwill Impairment which amended the guidance on the annual testing of goodwill for impairment. The amended guidance will allow a company the option to first assess qualitative factors to determine whether it is more-likely-than-not that the fair value of a reporting unit is less than its carrying amount as a basis for determining whether it is necessary to perform the two-step goodwill impairment test required under current accounting standards. This new guidance is effective for fiscal years beginning after December 15, 2011, with early adoption permitted. The Company adopted this guidance on January 1, 2012 and its adoption did not significantly impact the Companys consolidated financial statements.
In June 2011, the FASB issued ASU No. 2011-05, Presentation of Comprehensive Income. ASU No. 2011-05 requires the Company to present the components of other comprehensive income and of net income in one continuous statement of comprehensive income, or in two separate, but consecutive statements. While the new guidance changes the presentation of comprehensive income, there are no changes to the components that are recognized in net income or other comprehensive income under current accounting guidance. The option to report other comprehensive income within the statement of equity has been removed. This new presentation is effective for fiscal years beginning after December 15, 2011 and subsequent interim periods. The revised presentation requirements are reflected in the Companys consolidated financial statements.
In May 2011, the FASB issued ASU No. 2011-04, Fair Value Measurements (Topic 820): Amendments to Achieve Common Fair Value Measurements and Disclosure Requirements in U.S. GAAP and International Financial Reporting Standards (IFRS). ASU No. 2011-04 represents converged guidance between U.S. GAAP and IFRS resulting in a consistent definition of fair value as well as provides common requirements for measuring fair value and disclosing information about fair value measurements. This new guidance is effective for fiscal years beginning after December 15, 2011 and subsequent interim periods. The Company adopted this guidance on January 1, 2012 and its adoption did not significantly impact the Companys consolidated financial statements.
Note 4. Acquisitions
Fiberweb Acquisition
On September 17, 2013, PGI Acquisition Limited, a wholly-owned subsidiary of the Company, entered into an agreement with Fiberweb plc (Fiberweb) containing the terms of a cash offer to purchase 100% of the issued and to be issued ordinary share capital of Fiberweb at a cash price of £1.02 per share (the Acquisition). Under the terms of the agreement, Fiberweb would become a wholly-owned subsidiary of the Company. The offer was effected by a court sanctioned scheme of arrangement of Fiberweb under Part 26 of the UK Companies Act 2006 and consummated on November 15, 2013 (the Acquisition Date). The aggregate purchase price was valued at $287.8 million and funded on November 27, 2013 with the proceeds of borrowings under a $268.0 million Senior Secured Bridge Credit Agreement and a $50.0 million Senior Unsecured Bridge Credit Agreement (together, the Bridge Facilities). The Bridge Facilities were subsequently refinanced, along with transaction expenses, with the proceeds from a $295.0 million Senior Secured Credit Agreement and a $30.7 million equity investment from Blackstone. Fiberweb is one of the largest global manufacturers of specialized technical fabrics with eight production sites in six countries.
The Acquisition was recorded using the acquisition method of accounting in accordance with the accounting guidance for business combinations. As a result, the total purchase price has been allocated to assets acquired and liabilities assumed based on the estimated fair market value of such assets and liabilities at the date of Acquisition. Any excess of the purchase price is recognized as goodwill in the North America reporting segment.
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During the quarter ended September 27, 2014, the Company finalized its valuation of its assets acquired and liabilities assumed, which ultimately resulted in the necessity to revise the original estimate of fair value during the third quarter of 2014. As required by the acquisition method of accounting, the Company retrospectively adjusted the acquisition date balance sheet and the results of operations of the fourth quarter and year ended December 28, 2013 to reflect the following: (1) an increase in the estimated fair value of property, plant and equipment; (2) an increase in the estimated fair value of identifiable intangible assets; (3) an increase in the deferred tax liability related to the increased value of property, plant and equipment and intangible assets; and (4) a decrease in goodwill caused by the net effect of these adjustments.
The recast allocation of the purchase price was as follows:
In thousands |
November 15, 2013 |
|||
Cash |
$ | 8,792 | ||
Accounts receivable |
49,967 | |||
Inventory |
71,081 | |||
Other current assets |
29,889 | |||
|
|
|||
Total current assets |
159,729 | |||
|
|
|||
Property, plant and equipment |
187,529 | |||
Goodwill |
33,699 | |||
Intangible assets |
85,996 | |||
Other noncurrent assets |
1,403 | |||
|
|
|||
Total assets acquired |
$ | 468,356 | ||
|
|
|||
Current liabilities |
$ | 84,255 | ||
Debt |
19,391 | |||
Financing Obligation |
20,300 | |||
Deferred income taxes |
45,974 | |||
Other noncurrent liabilities |
9,825 | |||
Noncontrolling interest |
849 | |||
|
|
|||
Total liabilities assumed |
$ | 180,594 | ||
|
|
|||
Net assets acquired |
$ | 287,762 | ||
|
|
Cash, accounts receivable and current liabilities were stated at their historical carrying values, which approximate their fair value, given the short-term nature of these assets and liabilities. Inventories were recorded at estimated fair value, based on computations which considered many factors including the estimated selling price of the inventory, the cost to dispose of the inventory as well as the replacement cost of the inventory, where applicable. As a result, the Company increased the carrying value of inventory by $9.7 million in order to adjust to estimated fair value. The estimate of fair value of property, plant and equipment was based on managements assessment of the acquired assets condition, as well as an evaluation of the current market value for such assets. In addition, the Company also considered the length of time over which the economic benefit of these assets is expected to be realized and adjusted the useful life of such assets accordingly as of the valuation date. As a result, the Company increased the carrying value of property, plant and equipment by $24.5 million in order to adjust to estimated fair value.
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The Company recorded intangible assets based on their estimated fair value, and consisted of the following:
In thousands |
Useful Life | Amount | ||||
Technology |
15 years | $ | 31,827 | |||
Trade names |
Indefinite | 11,412 | ||||
Customer relationships |
20 years | 42,757 | ||||
|
|
|||||
Total |
$ | 85,996 | ||||
|
|
The Company allocated $11.4 million to trade names, primarily related to Typar and Reemay. Management considered many factors in the determination that it will account for the asset as an indefinite-lived, including the current market leadership position of the name as well as the recognition in the industry. Therefore, in accordance with current accounting guidance, the indefinite-lived intangible asset will not be amortized, but instead tested for impairment at least annually (more frequently if certain indicators are present).
The excess of the purchase price over the amounts allocated to specific assets and liabilities is included in goodwill. The premium in the purchase price paid by the Company for the acquisition of Fiberweb reflects the establishment of the largest manufacturers of nonwovens in the world. The Company anticipates that the improved diversity associated with the acquisition of Fiberweb will provide a foundation for enhanced access to clients in highly specialized, niche end markets as well as provide complementary solutions and new technologies to address our customers desire for innovation and customized solutions. In the short-term, the Company anticipates realizing significant operational and cost synergies that include purchasing optimization due to larger volumes, improvement in manufacturing costs and lower general and administrative costs.
Acquisition related costs were as follows:
In thousands |
Amount | |||
Loan acquisition costs |
$ | 16,102 | ||
Transaction expenses |
15,386 | |||
|
|
|||
Total |
$ | 31,488 | ||
|
|
Loan acquisition costs related to the Acquisition were capitalized and recorded within Intangible assets, net in the Consolidated Balance Sheets and amortized over the term of the loan to which such costs relate. In accordance with ASC 805, Business Combinations (ASC 805), transaction expenses related to the Acquisition are expensed as incurred within Special charges, net in the Consolidated Statement of Operations.
The following unaudited pro forma information for the fiscal year ended December 28, 2013 and December 29, 2012 assumes the acquisition of Fiberweb occurred as of the beginning of the period presented:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Net sales |
$ | 1,637,605 | $ | 1,639,865 | ||||
Net income (loss) |
(34,504 | ) | (32,490 | ) |
The unaudited pro forma information does not purport to be indicative of the results that actually would have been achieved had the operations been combined during the periods presented, nor is it intended to be a projection of future results or trends. During 2013, net sales and operating income (loss) attributable to Fiberweb since the Acquisition Date was $51.9 million and a loss of $10.5 million, respectively.
PGI Acquisition
On January 28, 2011, pursuant to an Agreement and Plan of Merger, dated as of October 4, 2010, the Company was acquired by affiliates of the Blackstone Group (Blackstone), along with certain members of the Companys management (the Merger), for an aggregate purchase price valued at $403.5 million. As a result, the Company became a privately-held company. The Merger was financed by $560.0 million in aggregate principal of debt financing as well as common equity capital. In addition, the Company repaid its existing outstanding debt.
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The Merger was recorded using the acquisition method of accounting in accordance with the accounting guidance for business combinations and non-controlling interest. The purchase price has been allocated to assets acquired and liabilities assumed based on the estimated fair market value of such assets and liabilities at the date of merger and and resulted in goodwill of $86.4 million and intangible assets of $72.0 million, of which $48.5 million related to definite-lived intangible assets and $23.5 million related to indefinite-lived tradenames. Cash and cash equivalents, accounts receivable and accounts payable were stated at their historical carrying values, which approximate their fair value, given the short-term nature of these assets and liabilities. Inventories were recorded at fair value, based on computations which considered many factors including the estimated selling price of the inventory, the cost to dispose the inventory as well as the replacement cost of the inventory, where applicable.
Note 5. Accounts Receivable Factoring Agreements
In the ordinary course of business, the Company may utilize accounts receivable factoring agreements with third-party financial institutions in order to accelerate its cash collections from product sales. In addition, these agreements provide the Company with the ability to limit credit exposure to potential bad debts, to better manage costs related to collections as well as to enable customers to extend their credit terms. These agreements involve the ownership transfer of eligible trade accounts receivable, without recourse or discount, to a third party financial institution in exchange for cash.
The Company accounts for these transactions in accordance with ASC 860, Transfers and Servicing (ASC 860). ASC 860 allows for the ownership transfer of accounts receivable to qualify for sale treatment when the appropriate criteria is met, which permits the Company to present the balances sold under the program to be excluded from Accounts receivable, net on the Consolidated Balance Sheet. Receivables are considered sold when (i) they are transferred beyond the reach of the Company and its creditors, (ii) the purchaser has the right to pledge or exchange the receivables, and (iii) the Company has surrendered control over the transferred receivables. In addition, the Company provides no other forms of continued financial support to the purchaser of the receivables once the receivables are sold. Amounts due from financial institutions are recorded with Other current assets in the Consolidated Balance Sheet.
The Company has a U.S. based program where certain U.S. based receivables are sold to an unrelated third-party financial institution. Under the current terms of the U.S. agreement, the maximum amount of outstanding advances at any one time is $20.0 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold. In addition, the Companys subsidiaries in Mexico, Colombia, Spain and the Netherlands have entered into factoring agreements to sell certain receivables to an unrelated third-party financial institutions. Under the terms of the non-U.S. agreements, the maximum amount of outstanding advances at any one time is $54.4 million, which limitation is subject to change based on the level of eligible receivables, restrictions on concentrations of receivables and the historical performance of the receivables sold.
In connection with the acquisition of Fiberweb, the Company acquired an accounts receivable factoring agreement currently in use at a manufacturing location in France. Under the terms of the agreement, the maximum amount of outstanding advances at any one time is $8.3 million, which limitation is subject to change by the third-party financial institution based on the Companys needs. The Company determined that accounts receivable sold under this agreement qualify for sale treatment under ASC 860 as all of the appropriate criteria has been met as of the Acquisition Date.
The following is a summary of receivables sold to the third-party financial institutions that existed at the following balance sheet dates:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Trade receivables sold to financial institutions |
$ | 68,091 | $ | 48,767 | ||||
Net amounts advanced from financial institutions |
60,216 | 41,937 | ||||||
|
|
|
|
|||||
Amounts due from financial institutions |
$ | 7,875 | $ | 6,830 | ||||
|
|
|
|
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The Company sold $414.0 million and $394.7 million of receivables under the terms of the factoring agreements during the fiscal years ended December 28, 2013 and December 29, 2012, respectively. The Netherlands, which entered into a factoring agreement in March 2012, contributed to the year-over-year increase in receivables sold. The Company pays a factoring fee associated with the sale of receivables based on the dollar of the receivables sold. Amounts incurred for the Successor was $1.2 million during the fiscal year ended December 28, 2013, $1.1 million for the fiscal year ended December 29, 2012, and $0.9 million for the eleven months ended December 31, 2011. The Predecessor incurred fees of $0.1 million for the one month ended January 28, 2011. These amounts are recorded within Foreign currency and other, net in the Consolidated Statements of Operations.
Note 6. Inventories, Net
At December 28, 2013 and December 29, 2012, the major classes of inventory were as follows:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Raw materials and supplies |
$ | 55,544 | $ | 41,070 | ||||
Work in process |
19,102 | 14,299 | ||||||
Finished goods |
81,428 | 39,595 | ||||||
|
|
|
|
|||||
Total |
$ | 156,074 | $ | 94,964 | ||||
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|
|
|
Inventories are stated at the lower of cost, determined on the first-in, first-out (FIFO) method, or fair market value. The Company performs periodic assessments to determine the existence of obsolete, slow-moving and non-saleable inventories and records necessary provisions to reduce such inventories to net realizable value. Reserve balances, primarily related to obsolete and slow-moving inventories, were $3.3 million and $3.3 million at December 28, 2013 and December 29, 2012, respectively.
As a result of the acquisition of Fiberweb, the Company increased the carrying value of inventory by $9.7 million in order to adjust to estimated fair value in accordance with the accounting guidance for business combinations. The change in the fair value of the assets were based on computations which considered many factors including the estimated selling price of the inventory, the cost to dispose of the inventory as well as the replacement cost of the inventory, where applicable. The step-up in inventory value will be amortized into earnings over the period of the Companys normal inventory turns, which approximated two months. As of December 28, 2013, the remaining amount to be amortized into earnings is $2.4 million.
Note 7. Property, Plant and Equipment, Net
The major classes of property, plant and equipment consisted of the following:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Land |
$ | 50,780 | $ | 31,989 | ||||
Buildings and land improvements |
179,821 | 116,225 | ||||||
Machinery, equipment and other |
569,157 | 394,862 | ||||||
Construction in progress |
28,181 | 42,227 | ||||||
|
|
|
|
|||||
Subtotal |
827,939 | 585,303 | ||||||
Less: Accumulated depreciation |
(175,159 | ) | (106,134 | ) | ||||
|
|
|
|
|||||
Total |
$ | 652,780 | $ | 479,169 | ||||
|
|
|
|
Depreciation expense for the Successor was $64.4 million, $58.1 million and $49.3 million for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, respectively. The Predecessor recorded depreciation expense of $3.4 million during the one month ended January 28, 2011.
Note 8. Goodwill
The Company records as goodwill the excess of the purchase price over the fair value of the net assets acquired. Once the final valuation has been performed for each acquisition, adjustments may be recorded. Goodwill is tested and reviewed annually for impairment during the fourth quarter or whenever there is a significant change in events or circumstances that indicate that the fair value of the asset may be less than the carrying amount of the asset.
22
The changes in the carrying amount of goodwill are as follows:
In thousands |
North America |
South America |
Europe | Asia | Total | |||||||||||||||
December 31, 2011 |
$ | 38,479 | $ | 7,501 | $ | | $ | 34,566 | $ | 80,546 | ||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Acquisitions |
| | | | | |||||||||||||||
Impairment |
| | | | | |||||||||||||||
Translation |
| | | 62 | 62 | |||||||||||||||
Other |
| | | | | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
December 29, 2012 |
$ | 38,479 | $ | 7,501 | $ | | $ | 34,628 | $ | 80,608 | ||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Acquisitions |
33,699 | | | | 33,699 | |||||||||||||||
Impairment |
| | | | | |||||||||||||||
Translation |
781 | | | 240 | 1,021 | |||||||||||||||
Other |
| | | | | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
December 28, 2013 |
$ | 72,959 | $ | 7,501 | $ | | $ | 34,868 | $ | 115,328 | ||||||||||
|
|
|
|
|
|
|
|
|
|
As of December 29, 2012, the Company had recorded goodwill of $80.6 million. The balance primarily related to the Merger in which $86.4 million was recorded as goodwill. In addition, the Company recorded a $7.6 million impairment charge to goodwill in the fourth quarter of 2011. Other than the amount recorded during 2011, the Company does not have any accumulated impairment losses.
On September 15, 2013, PGI Acquisition Limited, a wholly-owned subsidiary of the Company, entered into an agreement with Fiberweb containing the terms of a cash offer to purchase 100% of the issued and to be issued ordinary share capital of Fiberweb. The Acquisition was consummated on November 15, 2013 and funded on November 27, 2013 with the proceeds of the Bridge Facilities. The purchase price has been allocated to assets acquired and liability assumed based on the fair value estimates of such assets and liabilities at the date of acquisition. As a result, the Company recorded $33.7 million as goodwill.
Note 9. Intangible Assets
Indefinite-lived intangible assets are tested and reviewed annually for impairment during the fourth quarter or whenever there is a significant change in events or circumstances that indicate that the fair value of the asset may be less than the carrying amount of the asset. All other intangible assets with finite useful lives are being amortized on a straight-line basis over their estimated useful lives.
The following table sets forth the gross amount and accumulated amortization of the Companys intangible assets at December 28, 2013 and December 29, 2012:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Technology |
$ | 63,705 | $ | 31,900 | ||||
Customer relationships |
60,078 | 16,869 | ||||||
Loan acquisition costs |
30,067 | 19,472 | ||||||
Other |
6,928 | 446 | ||||||
|
|
|
|
|||||
Total gross finite-lived intangible assets |
160,778 | 68,687 | ||||||
Accumulated amortization |
(26,291 | ) | (16,524 | ) | ||||
|
|
|
|
|||||
Total net finite-lived intangible assets |
134,487 | 52,163 | ||||||
Tradenames (indefinite-lived) |
34,912 | 23,500 | ||||||
|
|
|
|
|||||
Total |
$ | 169,399 | $ | 75,663 | ||||
|
|
|
|
23
As of December 28, 2013, the Company had recorded intangible assets of $169.4 million. Included in this amount are loan acquisition costs incurred in association with the Merger. These expenditures represent the cost of obtaining financings that are capitalized in the balance sheet and amortized over the term of the loans to which such costs relate.
As a result of the acquisition of Fiberweb, the Company allocated $74.6 million to finite-lived intangible assets, including $42.8 million associated with a customer list and $31.8 million associated with technology. The useful lives of the intangible assets were 20 years and 15 years, respectively. In addition, the Company allocated $11.4 million to an indefinite-lived intangible assets. See Note 4 for additional information regarding the Acquisition.
The following table presents amortization of the Companys intangible assets for the following periods:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Intangible assets |
$ | 7,095 | $ | 5,906 | $ | 5,485 | $ | 66 | ||||||||||
Loan acquisition costs |
4,796 | 2,665 | 2,530 | 51 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 11,891 | $ | 8,571 | $ | 8,015 | $ | 117 | ||||||||||
|
|
|
|
|
|
|
|
Estimated amortization expense on existing intangible assets for each of the next five years is expected to approximate $17 million in 2014, $15 million in 2015, $15 million in 2016, $15 million in 2017 and $15 million in 2018.
Note 10. Accounts Payable and Accrued Liabilities
Accounts payable and accrued liabilities consist of the following:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Accounts payable to vendors |
$ | 209,031 | $ | 127,969 | ||||
Accrued salaries, wages, incentive compensation and other fringe benefits |
33,889 | 21,759 | ||||||
Accrued interest |
19,063 | 18,630 | ||||||
Other accrued expenses |
45,748 | 28,547 | ||||||
|
|
|
|
|||||
Total |
$ | 307,731 | $ | 196,905 | ||||
|
|
|
|
24
Note 11. Debt
The following table presents the Companys outstanding debt at December 28, 2013 and December 29, 2012:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Senior Secured Notes |
$ | 560,000 | $ | 560,000 | ||||
ABL Facility |
| | ||||||
Term Loans |
293,545 | | ||||||
Argentina credit facilities: |
||||||||
Argentina Credit Facility Nacion |
8,341 | 11,674 | ||||||
Argentina Credit Facility Galicia |
3,082 | | ||||||
China credit facilities: |
||||||||
China Credit Facility Healthcare |
| 15,981 | ||||||
China Credit Facility Hygiene |
24,920 | 10,977 | ||||||
India Loans |
3,216 | | ||||||
Capital lease obligations |
1,092 | 244 | ||||||
|
|
|
|
|||||
Total long-term debt |
894,196 | 598,876 | ||||||
Short-term borrowings |
2,472 | 813 | ||||||
|
|
|
|
|||||
Total debt |
$ | 896,668 | $ | 599,689 | ||||
|
|
|
|
The fair value of the Companys long-term debt was $933.8 million at December 28, 2013 and $640.0 million at December 29, 2012. The fair value of long-term debt is based upon quoted market prices in inactive markets or on available rates for debt with similar terms and maturities (Level 2).
At December 28, 2013, long-term debt maturities are as follows:
In thousands |
Amount | |||
2014 |
$ | 13,917 | ||
2015 |
28,147 | |||
2016 |
7,135 | |||
2017 |
3,469 | |||
2018 |
283,269 | |||
2019 and thereafter |
560,000 | |||
|
|
|||
Total |
$ | 895,937 | ||
|
|
Senior Secured Notes
In connection with the Merger, the Company issued $560.0 million of 7.75% Senior Secured Notes on January 28, 2011. The notes are due in 2019 and are fully and unconditionally guaranteed, jointly and severally on a senior secured basis, by each of the Polymer Groups wholly-owned domestic subsidiaries. Interest on the notes is paid semi-annually on February 1 and August 1 of each year.
The indenture governing the Senior Secured Notes, among other restrictions, limits the Companys ability and the ability of the Companys restricted subsidiaries to: (i) incur or guarantee additional debt or issue disqualified stock or preferred stock; (ii) pay dividends and make other distributions on, or redeem or repurchase, capital stock; (iii) make certain investments; (iv) repurchase stock; (v); incur certain liens; (vi) enter into transactions with affiliates; (vii) merge or consolidate; (viii) enter into agreements that restrict the ability of subsidiaries to make dividends or other payments to Polymer Group, Inc.; (ix) designate restricted subsidiaries as unrestricted subsidiaries; and (x) transfer or sell assets. However, subject to certain exceptions, the indenture permits the Company and its restricted subsidiaries to incur additional indebtedness, including senior indebtedness and secured indebtedness. The indenture also does not limit the amount of additional indebtedness that Parent or its parent entities may incur.
Under the indenture governing the Senior Secured Notes and under the credit agreement governing the senior secured asset-based revolving credit facility, the Companys ability to engage in activities such as incurring additional indebtedness, making investments, refinancing certain indebtedness, paying dividends and entering into certain merger transactions is governed, in part, by the Companys ability to satisfy tests based on Adjusted EBITDA as defined in the indenture.
25
ABL Facility
On October 5, 2012, the Company entered into a senior secured asset-based revolving credit facility (the ABL Facility) to provide for borrowings not to exceed $50.0 million, subject to borrowing base availability. The ABL Facility provides borrowing capacity available for letters of credit and borrowings on a same-day basis and is comprised of (i) a revolving tranche of up to $42.5 million (Tranche 1) and (ii) a first-in, last out revolving tranche of up to $7.5 million (Tranche 2). Provided that no default or event of default was then existing or would arise therefrom, the Company had the option to request that the ABL Facility be increased by an amount not to exceed $20.0 million, subject to certain rights of the administrative agent, swing line lender and issuing banks with respect to the lenders providing commitments for such increase. The facility was set to expire on January 28, 2015.
On November 26, 2013, the Company entered into an amendment to the ABL Facility which increased the Tranche 1 revolving commitments in total by $30.0 million, extended the maturity date to October 5, 2016 as well as made certain other changes to the agreement. In addition, the Company maintained the option to request that the ABL Facility be increased subject to certain rights of the administrative agent, swing line lender and issuing banks with respect to the lenders providing commitments for such increase. However, the option was amended to be an amount not to exceed $75.0 million. The effectiveness of the amendment was subject to the satisfaction of certain specified closing conditions by no later than January 31, 2014, all of which were satisfied prior to the required deadline.
Based on current borrowing base availability, the borrowings under the ABL Facility will bear interest at a rate per annum equal to, at our option, either (A) Adjusted London Interbank Offered Rate (LIBOR) (adjusted for statutory reserve requirements) plus (i) 2.00% in the case of Tranche 1 or (ii) 4.00% in the case of Tranche 2; or (B) the higher of (a) the administrative agents Prime Rate and (b) the federal funds effective rate plus 0.5% (ABR) plus (x) 1.00% in the case of Tranche 1 or (y) 3.00% in the case of the Tranche 2. As of December 28, 2013, the Company had no outstanding borrowings under the ABL Facility. The borrowing base availability was $48.5 million based on initial advanced rate formulas prior to the completion of the field exam. Outstanding letters of credit in the aggregate amount of $11.0 million left $37.5 million available for additional borrowings. The aforementioned letters of credit were primarily provided to certain administrative service providers and financial institutions. None of these letters of credit had been drawn on as of December 28, 2013. The field exam was completed in February 2014. As a result, proforma availability as of December 28, 2013 would have increased to $58.5 million.
The ABL Facility contains certain customary representations and warranties, affirmative covenants and events of default, including among other things payment defaults, breach of representations and warranties, covenant defaults, cross-defaults and cross acceleration to certain indebtedness, bankruptcy and insolvency defaults, certain events under ERISA, certain monetary judgment defaults, invalidity of guarantees or security interests, and change of control. If such an event of default occurs, the lenders under the ABL Facility would be entitled to take various actions, including the acceleration of amounts due under the ABL Facility and all actions permitted to be taken by a secured creditor.
Term Loans
On December 19, 2013, the Company entered into a Senior Secured Credit Agreement (the Term Loans) with a maturity date upon the earlier of (i) six years from the date of borrowing and (ii) the 91st day prior to the scheduled maturity of our 7.75% Senior Secured Notes. The Term Loans provides for a commitment by the lenders to make secured term loans in an aggregate amount not to exceed $295.0 million, the proceeds of which were used to partially repay amounts outstanding under the Secured Bridge Facility and the Unsecured Bridge Facility. In connection with the refinancing of the Secured Bridge Facility and the Unsecured Bridge Facility with the Term Loans, the Company recognized a loss on the extinguishment of debt of $3.3 million during the fourth quarter of 2013. This amount, included within Debt modification and extinguishment costs, represented debt issuance costs that were previously capitalized and required to be written off upon the refinancing.
Borrowings bear interest at a fluctuating rate per annum equal to, at our option, (i) a base rate equal to the highest of (a) the federal funds rate plus 1/2 of 1%, (b) the rate of interest in effect for such day as publicly announced from time to time by
26
Citicorp North America, Inc. as its prime rate and (c) the LIBOR rate for a one-month interest period plus 1.0% (provided that in no event shall such base rate with respect to the Term Loans be less than 2.0% per annum), in each case plus an applicable margin of 3.25% or (ii) a LIBOR rate for the applicable interest period (provided that in no event shall such LIBOR rate with respect to the Term Loans be less than 1.0% per annum) plus an applicable margin of 4.25%. The applicable margin for the Term Loans is subject to a 25 basis point step-down upon the achievement of certain a senior secured net leverage ratio. The Company is required to repay installments on the Term Loans in quarterly installments in aggregate amounts equal to 1.0% per annum of their funded total principal amount, with the remaining amount payable on the maturity date.
The agreement governing the Term Loans, among other restrictions, limit our ability and the ability of our restricted subsidiaries to: (i) incur or guarantee additional debt or issue disqualified stock or preferred stock; (ii) pay dividends and make other distributions on, or redeem or repurchase, capital stock; (iii) make certain investments; (iv) repurchase stock; (v) incur certain liens; (vi) enter into transactions with affiliates; (vii) merge or consolidate; (viii) enter into agreements that restrict the ability of subsidiaries to make dividends or other payments to Polymer; (ix) designate restricted subsidiaries as unrestricted subsidiaries; and (x) transfer or sell assets. In addition, the Term Loans contain certain customary representations and warranties, affirmative covenants and events of default.
Secured Bridge Facility
On September 17, 2013, and subsequently amended on November 27, 2013, the Company entered into a Senior Secured Bridge Credit Agreement (the Secured Bridge Facility) with a final maturity date of February 1, 2019. The Secured Bridge Facility provided for a commitment by the lenders to make secured bridge loans in an aggregate amount not to exceed $268.0 million, the proceeds of which were used to partially fund the acquisition of Fiberweb. The acquisition, which became effective on November 15, 2013, was funded on November 27, 2013.
Borrowings bear interest at a rate equal to the Eurodollar rate plus an applicable margin of 6.00% for the initial three-month period following the date of borrowing, increasing by 0.50% after each subsequent three-month period, subject to a specified maximum rate. Amounts outstanding were senior secured obligations of ours and unconditionally guaranteed, jointly and severally on a senior secured basis, by Holdings and Polymers 100% owned domestic subsidiaries. As a result of the Term Loans and the equity contribution from Blackstone, all outstanding borrowings under the Secured Bridge Facility were repaid and the facility was subsequently terminated.
Unsecured Bridge Facility
On November 27, 2013, the Company entered into a Senior Unsecured Bridge Credit Agreement (the Unsecured Bridge Facility) with a final maturity date of February 1, 2019. The Unsecured Bridge Facility provided for a commitment by the lenders to make secured bridge loans in an aggregate amount not to exceed $50.0 million, the proceeds of which were used to partially fund the acquisition of Fiberweb. The acquisition, which became effective on November 15, 2013, was funded on November 27, 2013.
Borrowings bear interest at a rate equal to the Eurodollar rate plus an applicable margin of 9.25% for the initial three-month period following the date of borrowing, increasing by 0.50% after each subsequent three-month period, subject to a specified maximum rate. Amounts outstanding were senior secured obligations of ours and unconditionally guaranteed, jointly and severally on a senior secured basis, by Holdings and Polymers 100% owned domestic subsidiaries. As a result of the Term Loans and the equity contribution from Blackstone, all outstanding borrowings under the Unsecured Bridge Facility were repaid and the facility was subsequently terminated.
Argentina Credit Facility - Nacion
In January 2007, the Companys subsidiary in Argentina entered into an arrangement with banking institutions in Argentina in order to finance the installation of a new spunmelt line at its facility near Buenos Aires, Argentina. The maximum borrowings available under the facility, excluding any interest added to principal, were 33.5 million Argentine pesos with respect to an Argentine peso-denominated loan and $26.5 million with respect to a U.S. dollar-denominated loan. The loans are secured by pledges covering (i) the subsidiarys existing equipment lines; (ii) the outstanding stock of the subsidiary; and (iii) the new machinery and equipment being purchased, as well as a trust assignment agreement related to a portion of receivables due from certain major customers of the subsidiary.
27
The interest rate applicable to borrowings under these term loans is based on LIBOR plus 290 basis points for the U.S. dollar-denominated loan and Buenos Aires Interbanking Offered Rate plus 475 basis points for the Argentine peso-denominated loan. Principal and interest payments began in July 2008 with the loans maturing as follows: annual amounts of $3.5 million beginning in 2011 and continuing through 2015, and the remaining $1.7 million in 2016.
In connection with the Merger, the Company repaid and terminated the Argentine peso-denominated loan. In addition, the U.S. denominated loan was adjusted to reflect its fair value as of the date of the Merger. As a result, the Company recorded a contra-liability in Long-term debt and will amortize the balance over the remaining life of the facility. At December 28, 2013, the face amount of the outstanding indebtedness under the U.S. dollar-denominated loan was $8.6 million, with a carrying amount of $8.3 million and a weighted average interest rate of 3.14%.
Argentina Credit Facility - Galicia
On September 27, 2013, the Companys subsidiary in Argentina entered into an arrangement with a banking institution in Argentina in order to partially finance the upgrade of a manufacturing line at its facility located near Buenos Aires, Argentina. The maximum borrowings available under the facility, excluding any interest added to principal, is 20.0 million Argentine pesos (approximately $3.5 million). The three-year term of the agreement began with the date of the first draw down on the facility, which occurred in the third quarter of 2013, with payments required in twenty-five equal monthly installments beginning after one year. Borrowings will bear interest at 15.25%. As of December 28, 2013, the outstanding balance under the facility was $3.1 million. The remainder of the upgrade is expected to be financed by existing cash balances and cash generated from operations.
China Credit Facility Healthcare
In the third quarter of 2010, the Companys subsidiary in China entered into a three-year U.S. dollar denominated construction loan agreement (the Healthcare Facility) with a banking institution in China to finance a portion of the installation of the new spunmelt line at its manufacturing facility in Suzhou, China. The three-year term of the agreement began with the date of the first draw down on the Healthcare Facility, which occurred in fourth quarter of 2010. The interest rate applicable to borrowings is based on three-month LIBOR plus an amount to be determined at the time of funding based on the lenders internal head office lending rate (400 basis points at the time the credit agreement was executed), but in no event would the interest rate be less than 1-year LIBOR plus 250 points.
The maximum borrowings available under the facility, excluding any interest added to principal, were $20.0 million. The Company repaid $4.0 million of the principle balance in the fourth quarter of 2012. As a result, the outstanding balance under the Healthcare Facility was $16.0 million at December 29, 2012 with a weighted average interest rate of 5.44%. The final principle payment was made during the fourth quarter using a combination of existing cash balances and cash generated from operations. As a result, the Company had no outstanding borrowing under the Healthcare Facility at December 28, 2013.
China Credit Facility Hygiene
In the third quarter of 2012, the Companys subsidiary in China entered into a three-year U.S. dollar denominated construction loan agreement (the Hygiene Facility) with a banking institution in China to finance a portion of the installation of a new spunmelt line at its manufacturing facility in Suzhou, China. The interest rate applicable to borrowings under the Hygiene Facility is based on three-month LIBOR plus an amount to be determined at the time of funding based on the lenders internal head office lending rate (520 basis points at the time the credit agreement was executed).
The maximum borrowings available under the facility, excluding any interest added to principal, were $25.0 million. At December 29, 2012, the outstanding balance under the Hygiene Facility was $11.0 million with a weighted average interest rate of 5.51%. At December 28, 2013, the outstanding balance under the Hygiene Facility was $24.9 million with a weighted-average interest rate of 5.46%. The Companys first payment on the outstanding principal is due in the first quarter of 2014, which the Company expects to fund using existing cash balances and cash generated from operations.
28
Other Indebtedness
The Company periodically enters into short-term credit facilities in order to finance various liquidity requirements. At December 28, 2013 and December 29, 2012, outstanding amounts related to such facilities were $0.4 million and $0.8 million, respectively, which are being used to finance insurance premium payments. The weighted average interest rate on these borrowings was 2.67% and 2.46%, respectively. Borrowings under these facilities are included in Short-term borrowings in the Consolidated Balance Sheets.
As a result of the acquisition of Fiberweb, the Company assumed control of Terram Geosynthetics Private Limited, a joint venture located in Mundra, India in which the Company maintains a 65% controlling interest. As part of the net assets acquired, the Company assumed $3.8 million of debt that was entered into with a banking institution in India. Amounts outstanding primarily relate to a 14.70% term loan, due in 2017, used to purchase fixed assets. Other amounts relate to a short-term credit facility used to finance working capital requirements and an existing automobile loan.
The Company also has documentary letters of credit not associated with the ABL Facility, Healthcare Facility or the Hygiene Facility. These letters of credit were primarily provided to certain raw material vendors and amounted to $8.5 million and $6.7 million at December 28, 2013 and December 29, 2012, respectively. None of these letters of credit have been drawn upon.
Note 12. Derivative Instruments
In the normal course of business, the Company is exposed to certain risks arising from business operations and economic factors. These fluctuations can increase the cost of financing, investing and operating the business. The Company may use derivative financial instruments to help manage market risk and reduce the exposure to fluctuations in interest rates and foreign currencies. These financial instruments are not used for trading or other speculative purposes.
All derivatives are recognized on the Consolidated Balance Sheet at their fair value as either assets or liabilities. On the date the derivative contract is entered into, the Company designates the derivative as (1) a hedge of the fair value of a recognized asset or liability (fair value hedge), (2) a hedge of a forecasted transaction or the variability of cash flow to be paid (cash flow hedge), or (3) an undesignated instrument. Changes in the fair value of a derivative that is designated as a fair value hedge and determined to be highly effective are recorded in current earnings, along with the gain or loss on the recognized hedged asset or liability that is attributable to the hedged risk. Changes in the fair value of a derivative that is designated as a cash flow hedge and considered highly effective are recorded in Accumulated other comprehensive income (loss) until they are reclassified to earnings in the same period or periods during which the hedged transaction affects earnings. Changes in the fair value of undesignated derivative instruments and the ineffective portion of designated derivative instruments are reported in current earnings.
The Company formally documents all relationships between hedging instruments and hedged items, as well as the risk-management objective and strategy for undertaking various hedge transactions. This process includes linking all derivatives that are designated as fair value hedges to specific assets and liabilities on the Consolidated Balance Sheet and linking cash flow hedges to specific forecasted transactions or variability of cash flow to be paid.
The Company also formally assesses, both at the hedges inception and on an ongoing basis, whether the designated derivatives that are used in hedging transactions are highly effective in offsetting changes in fair values or cash flow of hedged items. When a derivative is determined not to be highly effective as a hedge or the underlying hedged transaction is no longer probable, hedge accounting is discontinued prospectively, in accordance with current accounting standards.
29
The following table presents the fair values of the Companys derivative instruments for the following periods:
As of December 28, 2013 | As of December 29, 2012 | |||||||||||||||
In thousands |
Notional | Fair Value | Notional | Fair Value | ||||||||||||
Designated hedges: |
||||||||||||||||
Hygiene Euro Contracts |
$ | | $ | | $ | 22,554 | $ | (1,248 | ) | |||||||
Undesignated hedges: |
||||||||||||||||
Bridge Loan Contract |
| | | | ||||||||||||
Hygiene Euro Contracts |
| | | | ||||||||||||
Healthcare Euro Contracts |
| | | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total |
$ | | $ | | $ | 22,554 | $ | (1,248 | ) | |||||||
|
|
|
|
|
|
|
|
Asset derivatives are recorded within Other current assets and liability derivatives are recorded within Accounts payable and accrued expenses on the Consolidated Balance Sheets.
Bridge Loan Contract
On September 17, 2013, the Company entered into a foreign exchange forward contract with a third-party financial institution used to minimize foreign exchange risk on the Secured Bridge Facility and Unsecured Bridge Facility, the proceeds of which were used to fund the Acquisition (the Bridge Loan Contract). The contract allowed the Company to purchase a fixed amount of pounds sterling in the future at a specified U.S. Dollar rate. The Bridge Loan Contract did not qualify for hedge accounting treatment, therefore, it was considered an undesignated hedge. As the nature of this transaction is related to a non-operating notional amount, changes in fair value were recorded in Foreign currency and other, net in the current period.
The Acquisition was funded on November 27, 2013, at which time the Company purchased the underlying pounds sterling amount at the U.S. Dollar rate specified in the contract. Upon settlement, the Company benefited from a strengthening U.S. Dollar, whereby less U.S. Dollars were required to purchase the fixed notional amount. As a result, the Company fulfilled its obligations under the terms of the contract, adjusted the fair value of the Bridge Loan Contract to zero with no gain or loss recognized and terminated the agreement.
Hygiene Euro Contracts
On June 30, 2011, the Company entered into a series of foreign exchange forward contracts with a third-party financial institution used to minimize foreign exchange risk on certain future cash commitments related to the new hygiene line under construction in China (the Hygiene Euro Contracts). The contracts allow the Company to purchase fixed amount of Euros on specified future dates, coinciding with the payment amounts and dates of equipment purchase contracts. The Hygiene Euro Contracts qualify for hedge accounting treatment and are considered a fair value hedge; therefore, changes in the fair value of each contract is recorded in Other operating, net along with the gain or loss on the recognized hedged asset or liability that is attributable to the hedged risk. Since inception, the Company amended the equipment purchase contract on the hygiene line to which the Hygiene Euro Contracts are linked. However, the Company modified the notional amounts of the Hygiene Euro Contracts to synchronize with the underlying updated contract payments. As a result, the Hygiene Euro Contracts remained highly effective and continued to qualify for hedge accounting treatment.
In May 2013, the Company completed commercial acceptance of the new hygiene line under construction in China and recorded a liability for the remaining balance due. As a result, the Company removed the hedge designation of the Hygiene Euro Contracts and continued to recognize changes in the fair value of the contracts in current earnings as an undesignated hedge until the final payment date. However, changes in the fair value of the hedged asset that is attributable to the hedged risk has been capitalized in the cost base of the hygiene line and no longer recognized in current earnings. During the fourth quarter of 2013, the Company remitted the final payment on the hygiene line and simultaneously fulfilled its obligations under the Hygiene Euro Contracts.
30
Healthcare Euro Contracts
In January 2011, the Company entered into a series of foreign exchange forward contracts with a third-party financial institution used to minimize foreign exchange risk on certain future cash commitments related to the new healthcare line under construction in China (the Healthcare Euro Contracts). The contracts allowed the Company to purchase fixed amount of Euros on specified future dates, coinciding with the payment amounts and dates of equipment purchase contracts. The Healthcare Euro Contracts qualified for hedge accounting treatment and were considered a fair value hedge; therefore, changes in the fair value of each contract was recorded in Other operating, net along with the gain or loss on the recognized hedged asset or liability that was attributable to the hedged risk.
In July 2011, the Company completed commercial acceptance of the new healthcare line under construction in China and recorded a liability for the remaining balance due. As a result, the Company removed the hedge designation of the Healthcare Euro Contracts and will continue to recognize changes in the fair value of the contracts in current earnings as an undesignated hedge. However, changes in the fair value of the hedged asset that is attributable to the hedged risk has been capitalized in the cost base of the healthcare line and no longer recognized in current earnings. During the first quarter of 2012, the Company remitted the final payment on the healthcare line and simultaneously fulfilled its obligations under the Healthcare Euro Contracts.
Healthcare Euro Hedges
In February 2010, the Company entered into a series of foreign exchange forward contracts with a third-party financial institution used to hedge the changes in fair value of a firm commitment to purchase equipment related to the new healthcare line under construction in China (the Healthcare Euro Hedges). The contracts allow for put and call options that provide for a floor and ceiling price on equipment payments to hedge fluctuations in currency rates between the U.S. dollar and the Euro. The Healthcare Hedges qualify for hedge accounting treatment and are considered a fair value hedge; therefore, changes in the fair value of each contract is recorded in Other operating, net along with the gain or loss on the recognized hedged asset or liability that is attributable to the hedged risk.
Since inception, the Company amended its equipment purchase contract on the healthcare line in which the Healthcare Euro Hedges are linked to. However, the Company modified the notional amounts of the Healthcare Euro Hedges to synchronize with the underlying updated contract payments. As a result, the Healthcare Euro Hedges remained highly effective and continue to qualify for hedge accounting treatment. At January 1, 2011, the fair value of the Healthcare Euro Hedges was $0.5 million recorded within Accounts payable and accrued expenses. In January 2011, the Company settled the Healthcare Euro Hedges for $0.5 million, removed the related liability and terminated the agreement prior to the Merger.
The following table represents the amount of (gain) or loss associated with derivative instruments in the Consolidated Statement of Operations:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Designated hedges: |
||||||||||||||||||
Healthcare Euro Hedges |
$ | | $ | | $ | | $ | (29 | ) | |||||||||
Healthcare Euro Contracts |
| | (544 | ) | (118 | ) | ||||||||||||
Hygiene Euro Contracts |
(449 | ) | (2,559 | ) | 3,807 | | ||||||||||||
Undesignated hedges: |
||||||||||||||||||
Bridge Loan Contract |
| | | | ||||||||||||||
Healthcare Euro Contracts |
| (147 | ) | 809 | | |||||||||||||
Hygiene Euro Contracts |
$ | (799 | ) | $ | | $ | | $ | | |||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | (1,248 | ) | $ | (2,706 | ) | $ | 4,072 | $ | (147 | ) | |||||||
|
|
|
|
|
|
|
|
Gains and losses associated with the Companys designated fair value hedges are offset by the changes in the fair value of the underlying transactions. However, once the hedge is undesignated, the fair value of the hedge is no longer offset by the fair value of the underlying transaction. Changes in the fair value of derivative instruments are recognized in Other operating, net
31
on the Consolidated Statements of Operations as they relate to notional amounts used in primary business operations. However, changes in the value of the Bridge Loan Contract were recognized in Foreign currency and other, net as it related to a non-operating notional amount.
Interest Rate Swap
In February 2009, the Company entered into an interest rate swap which converted the variable LIBOR-based interest payments on a portion of the Predecessor debt to a fixed amount. The interest rate swap qualified for hedge accounting treatment; therefore, changes in the fair value of each contract was recorded in the Accumulated other comprehensive income (loss). In September 2009, the Company amended the underlying debt and subsequently concluded that 92% of the notional amount of the interest rate swaps no longer met the criteria for cash flow hedge accounting and was undesignated. As a result, the related portion included in Accumulated other comprehensive income (loss) was frozen and will be reclassified to earnings as future interest payments are made. In connection with the Merger, the Company settled the interest rate swap and terminated the contract.
During the one month ended January 28, 2011, the amount of gain (loss) from the interest rate swap recognized in Accumulated other comprehensive income (loss) by the Predecessor was an immaterial loss. In addition, the amount of loss reclassified from Accumulated other comprehensive income (loss) to Interest expense was $0.2 million for the one month ended January 28, 2011.
Note 13. Fair Value of Financial Instruments
The accounting standard for fair value measurements establishes a framework for measuring fair value that is based on the inputs market participants use to determine the fair value of an asset or liability and establishes a fair value hierarchy to prioritize those inputs. The fair value hierarchy is comprised of three levels that are described below:
Level 1 | Inputs based on quoted prices in active markets for identical assets or liabilities. | |
Level 2 | Inputs other than Level 1 quoted prices, such as quoted prices for similar assets or liabilities; quoted prices in markets that are not active; or other inputs that are observable or can be corroborated by observable market data for substantially the full term of the asset or liability. | |
Level 3 | Unobservable inputs based on little or no market activity and that are significant to the fair value of the assets and liabilities, therefore requiring an entity to develop its own assumptions. |
The fair value hierarchy requires an entity to maximize the use of observable inputs and minimize the use of unobservable inputs when measuring fair value. Observable inputs are obtained from independent sources and can be validated by a third party, whereas unobservable inputs reflect assumptions regarding what a third party would use in pricing an asset or liability based on the best information available under the circumstances. A financial instruments categorization within the fair value hierarchy is based upon the lowest level of input that is significant to the fair value measurement.
The following tables present the fair value and hierarchy levels for the Companys assets and liabilities, which are measured at fair value on a recurring basis as of the following periods:
In thousands |
Level 1 | Level 2 | Level 3 | December 28, 2013 |
||||||||||||
(1) | ||||||||||||||||
Assets |
||||||||||||||||
Bridge Loan Contract |
$ | | $ | | $ | | $ | | ||||||||
Firm commitment |
| | | | ||||||||||||
Liabilities |
||||||||||||||||
Hygiene Euro Contracts |
| | | | ||||||||||||
Healthcare Euro Contracts |
| | | |
(1) | At December 31, 2013, the Company did not have any financial assets or liabilities required to be measured at fair value. |
32
In thousands |
Level 1 | Level 2 | Level 3 | December 29, 2012 |
||||||||||||
Assets |
||||||||||||||||
Firm commitment |
$ | | $ | 1,248 | $ | | $ | 1,248 | ||||||||
Liabilities |
||||||||||||||||
Hygiene contracts |
| (1,248 | ) | | (1,248 | ) | ||||||||||
Healthcare contracts |
| | | |
ASC 820 Fair Value Measurements and Disclosures (ASC 820) defines fair value as the exchange price that would be received to sell an asset or paid to transfer a liability (an exit price) in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date. The Company determines fair value of its financial assets and liabilities using the following methodologies:
| Firm Commitment Assets recognized associated with an unrecognized firm commitment to purchase equipment. The fair value of the assets is based upon indicative price information obtained from a third-party financial institution that is the counterparty to the transaction. |
| Derivative instruments These instruments consist of foreign exchange forward contracts. The fair value is based upon indicative price information obtained from a third-party financial institution that is the counterparty to the transaction. |
The fair values of cash and cash equivalents, accounts receivable, inventories, short-term borrowings and accounts payable and accrued liabilities approximate their carrying values due to the short-term nature of these instruments. The methodologies used by the Company to determine the fair value of its financial assets and liabilities at December 28, 2013 are the same as those used at December 29, 2012. As a result, there have been no transfers between Level 1 and Level 2 categories.
The Company reviews long-lived assets for impairment whenever events or changes in circumstances indicate that the carrying value of an asset may not be recoverable. In the fourth quarter of 2013, the Company performed an impairment test on long-lived assets in Argentina. Based on third-party valuations, the Company determined the fair value of the long-lived assets to be $14.4 million . The amount is considered a non-recurring Level 3 fair value determination.
Note 14. Pension and Postretirement Benefit Plans
The Company and its subsidiaries sponsor multiple defined benefit plans that cover certain employees. Postretirement benefit plans, other than pensions, provide healthcare benefits for certain eligible employees. Benefits are primarily based on years of service and the employees compensation.
Pension Plans
The Company has both funded and unfunded pension benefit plans. It is the Companys policy to fund such plans in accordance with applicable laws and regulations in order to ensure adequate funds are available in the plans to make benefit payments to plan participants and beneficiaries when required.
33
The following table details information regarding the Companys pension plans:
In thousands |
U.S. Pension Plans | Non-U.S. Pension Plans | ||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
|||||||||||||
Pension Plans |
||||||||||||||||
Change in Projected Benefit Obligation: |
||||||||||||||||
Benefit obligation at beginning of year |
$ | (16,309 | ) | $ | (15,219 | ) | $ | (131,580 | ) | $ | (105,637 | ) | ||||
Service costs |
(4 | ) | | (3,398 | ) | (2,002 | ) | |||||||||
Interest costs |
(1,067 | ) | (620 | ) | (4,980 | ) | (5,032 | ) | ||||||||
Participant contributions |
| | (170 | ) | (173 | ) | ||||||||||
Acquisition |
(84,932 | ) | | (1,602 | ) | | ||||||||||
Plan amendments |
| | 622 | | ||||||||||||
Actuarial gain / (loss) |
2,670 | (1,451 | ) | 2,273 | (25,848 | ) | ||||||||||
Settlements / curtailments |
| | | 5,520 | ||||||||||||
Benefit payments |
1,322 | 981 | 4,917 | 4,556 | ||||||||||||
Currency translation |
| | (4,386 | ) | (2,964 | ) | ||||||||||
|
|
|
|
|
|
|
|
|||||||||
Benefit obligation at end of year |
$ | (98,320 | ) | $ | (16,309 | ) | $ | (138,304 | ) | $ | (131,580 | ) | ||||
|
|
|
|
|
|
|
|
|||||||||
Change in Plan Assets: |
||||||||||||||||
Fair value at beginning of year |
$ | 12,172 | $ | 11,341 | $ | 139,064 | $ | 129,365 | ||||||||
Actual return on plan assets |
2,270 | 1,091 | (877 | ) | 12,611 | |||||||||||
Employer and participant contributions |
721 | 721 | 4,788 | 3,493 | ||||||||||||
Acquisition |
84,981 | | 1,203 | | ||||||||||||
Settlements / curtailments |
| | (263 | ) | (4,542 | ) | ||||||||||
Benefit payments |
(1,322 | ) | (981 | ) | (4,618 | ) | (4,556 | ) | ||||||||
Currency translation |
| | 5,034 | 2,693 | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Fair value at end of year |
$ | 98,822 | $ | 12,172 | $ | 144,331 | $ | 139,064 | ||||||||
|
|
|
|
|
|
|
|
|||||||||
Funded (unfunded) status |
$ | 502 | $ | (4,137 | ) | $ | 6,027 | $ | 7,484 | |||||||
|
|
|
|
|
|
|
|
|||||||||
Amounts included in the balance sheet: |
||||||||||||||||
Current assets |
$ | | $ | | $ | | $ | 263 | ||||||||
Other noncurrent assets |
| | 12,133 | 15,087 | ||||||||||||
Accounts payable and accrued liabilities |
| | (346 | ) | (334 | ) | ||||||||||
Other noncurrent liabilities |
502 | (4,137 | ) | (5,760 | ) | (7,532 | ) | |||||||||
|
|
|
|
|
|
|
|
|||||||||
Net amount recognized |
$ | 502 | $ | (4,137 | ) | $ | 6,027 | $ | 7,484 | |||||||
|
|
|
|
|
|
|
|
The Company has plans whose fair value of plan assets exceeds the benefit obligation. In addition, the Company also has plans whose benefit obligation exceeds the fair value of plan assets. The total amount of prepaid benefit cost included in the net prepaid (accrued) benefit cost recognized for all pension plans approximates $6.5 million and $3.3 million at December 28, 2013 and December 29, 2012, respectively. The accumulated benefit obligation was $232.2 million and $145.9 million at December 28, 2013 and December 29, 2012, respectively.
The following table summarizes the pretax amounts recorded in Accumulated other comprehensive income (loss) for the Companys pension plans as of December 28, 2013 and December 29, 2012:
In thousands |
U.S. Pension Plans | Non-U.S. Pension Plans | ||||||||||||||
December 28, 2013 |
December 29, 2012 |
December 28, 2013 |
December 29, 2012 |
|||||||||||||
Transition net asset |
$ | | $ | | $ | | $ | | ||||||||
Net actuarial (gain) loss |
1,174 | 4,688 | 12,583 | 7,737 | ||||||||||||
Prior service cost |
| | | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Net amounts recognized |
$ | 1,174 | $ | 4,688 | $ | 12,583 | $ | 7,737 | ||||||||
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|
|
|
|
|
|
|
34
The components of the Companys pension related costs for the following periods are as follows:
U.S. Pension Plans | Non-U.S. Pension Plans | |||||||||||||||||||||||||||||||||||
Successor | Predecessor | Successor | Predecessor | |||||||||||||||||||||||||||||||||
In thousands, except |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||||||||||||||||
Pension Benefit Plans |
||||||||||||||||||||||||||||||||||||
Components of net periodic benefit cost: |
||||||||||||||||||||||||||||||||||||
Service cost |
$ | 4 | $ | | $ | | $ | | $ | 3,398 | $ | 2,002 | $ | 1,917 | $ | 162 | ||||||||||||||||||||
Interest cost |
1,067 | 620 | 646 | 58 | 4,980 | 5,032 | 5,262 | 458 | ||||||||||||||||||||||||||||
Return on plan assets |
(1,679 | ) | (899 | ) | (868 | ) | (79 | ) | (6,574 | ) | (5,462 | ) | (5,447 | ) | 3,785 | |||||||||||||||||||||
Curtailment / settlement (gain) loss |
| | | 3 | | 792 | | (4,293 | ) | |||||||||||||||||||||||||||
Net amortization of: |
||||||||||||||||||||||||||||||||||||
Transition costs and other |
253 | 181 | | 11 | 95 | (238 | ) | (2 | ) | | ||||||||||||||||||||||||||
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|
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|
|
|||||||||||||||||||||
Net periodic benefit cost |
$ | (355 | ) | $ | (98 | ) | $ | (222 | ) | $ | (7 | ) | $ | 1,899 | $ | 2,126 | $ | 1,730 | $ | 112 | ||||||||||||||||
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|
|
|||||||||||||||||||||
Weighted average assumptions used: |
||||||||||||||||||||||||||||||||||||
Return on plan assets |
5.9 - 7.0% | 8.0 | % | 8.0 | % | 8.0 | % | 3.0 - 5.5% | 1.5 - 6.0% | 2.4 - 6.0% | 2.5 - 6.0% | |||||||||||||||||||||||||
Discount rate |
4.6 | % | 3.8 | % | 5.6 | % | 5.4 | % | 3.4 - 8.0% | 3.7 - 7.0% | 4.0 - 7.3% | 4.8 - 8.5% | ||||||||||||||||||||||||
Salary and wage escalation rate |
N/A | N/A | N/A | N/A | 2.8 - 4.5% | 2.0 - 4.5% | 2.0 - 4.5% | 2.0 - 4.5% | ||||||||||||||||||||||||||||
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|
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|
|
|
|
|
During the fourth quarter of 2012, the Company completed the liquidation of two pension plans related to its former Dominion Textile, Inc. business in Canada. All pension benefits legally owed to plan participants were fully paid from plan assets by the end 2012. Excess plan assets left in the trust after all participants were paid was $0.3 million and is reported within Other current assets in the Companys Consolidated Balance Sheet at December 29, 2012. The surplus was received by the Company in the first quarter of 2013. As a result of the liquidation of these plans, the Company recognized a settlement loss of $0.8 million within Special charges, net in the Companys Consolidated Statement of Operations.
The expected long-term rate of return on plan assets reflects the average rate of returns expected on the funds invested or to be invested in order to provide for the benefits included in the projected benefit obligation. The expected long-term rate of return on plan assets is based on what is achievable given the plans investment policy, the types of assets held and target asset allocations. The expected long-term rate of return is determined as of the measurement date. The Company reviews each plan and its historical returns and target asset allocations to determine the appropriate long-term rate of return on plan assets to be used. Discount rates are primarily based on the market yields of global bond indices for AA-rated corporate bonds, applied to a portfolio for which the term and currency correspond with the estimated term and currency of the obligation.
The Companys practice is to fund amounts for its qualified pension plans at least sufficient to meet the minimum requirements set forth in applicable employee benefit laws and local tax laws. In addition, the Company manages these plans to ensure that all present and future benefit obligations are met as they come due. During 2014, employer contributions are expected to approximate $5.0 million. As well, the Company expects to recognize amortization of actuarial gains/losses as components of net periodic benefit cost of $0.1 million.
Investment decisions
The Companys overall investment strategy for pension plan assets is to achieve a blend of approximately 80 percent of investments for long-term growth and 20 percent for near-term benefit payments with a wide diversification of asset types, fund strategies and fund managers. In the U.S., the target allocations for plan assets are 40-55 percent in equity securities, 40-55 percent in corporate bonds and U.S. Treasury securities and the remainder in cash, cash equivalents or other types of investments. Equity securities primarily include investments in large-cap, mid-cap and small-cap companies principally located in the U.S. Fixed income securities include corporate bonds of companies of diversified industries and U.S. Treasuries.
35
The plans weighted-average asset allocations by asset category are as follows:
December 28, 2013 |
December 29, 2012 |
|||||||
Cash |
12 | % | 1 | % | ||||
Equity Securities |
30 | % | 31 | % | ||||
Fixed Income Securities |
58 | % | 68 | % | ||||
|
|
|
|
|||||
Total |
100 | % | 100 | % | ||||
|
|
|
|
The trust funds are sufficiently diversified to maintain a reasonable level of risk without imprudently sacrificing return. The investment managers select investment fund managers with demonstrated experience and expertise, and funds with demonstrated historical performance, for the implementation of the plans investment strategy. The investment managers will consider both actively and passively managed investment strategies and will allocate funds across the asset classes to develop an efficient investment structure. It is the responsibility of the trustee to administer the investments of the trust within reasonable costs. These costs include, but are not limited to, management and custodial fees, consulting fees, transaction costs and other administrative costs chargeable to the Trust.
The fair value of the Companys pension plan assets at December 28, 2013 by asset category is as follows:
In thousands |
Total | Level 1 | Level 2 | Level 3 | ||||||||||||
Cash |
$ | 28,671 | $ | 28,671 | $ | | $ | | ||||||||
Equity securities: |
||||||||||||||||
U.S. equities (a) |
16,566 | 11,023 | 5,543 | | ||||||||||||
Foreign equities (b) |
16,233 | 4,993 | 11,240 | | ||||||||||||
Global equity funds (c) |
37,697 | 5,079 | 32,618 | | ||||||||||||
Emerging markets (d) |
2,423 | 1,083 | 1,340 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total equity securities |
72,919 | 22,178 | 50,741 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Fixed income securities: |
||||||||||||||||
U.S. fixed income funds (e) |
43,069 | 11,030 | 27,332 | 4,707 | ||||||||||||
Foreign fixed income funds (f) |
97,264 | | 97,264 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total fixed income securities |
140,333 | 11,030 | 124,596 | 4,707 | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Insurance funds |
1,230 | | | 1,230 | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total |
$ | 243,153 | $ | 61,879 | $ | 175,337 | $ | 5,937 | ||||||||
|
|
|
|
|
|
|
|
(a) | This category consists of commingled and registered mutual funds that focus on equity securities of U.S companies. It includes both indexed and actively managed funds. |
(b) | This category consists of commingled and registered mutual funds that focus on equity securities of companies outside of the U.S. It includes both indexed and actively managed funds. |
(c) | This category consists of commingled and registered mutual funds that invest in equity securities of both U.S. and foreign companies. It includes actively managed funds |
(d) | This category consists of commingled and registered mutual funds that invest in equity securities of companies in emerging market economies. It includes actively managed funds. |
(e) | This category consists of actively managed funds that invest in investment-grade bonds of U.S. issuers from diverse industries and U.S. government bonds and treasury notes. |
(f) | This category consists of funds that invest in investment-grade bonds of foreign companies and Euro region government bonds. |
36
The fair value of the Companys pension plan assets at December 29, 2012 by asset category is as follows:
In thousands |
Total | Level 1 | Level 2 | Level 3 | ||||||||||||
Cash |
$ | 1,942 | $ | 1,942 | $ | | $ | | ||||||||
Equity securities: |
||||||||||||||||
U.S. equities (a) |
7,877 | 6,190 | 1,687 | | ||||||||||||
Foreign equities (b) |
10,509 | 522 | 9,987 | | ||||||||||||
Global equity funds (c) |
25,483 | | 25,483 | | ||||||||||||
Emerging markets (d) |
2,424 | 1,094 | 1,330 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total equity securities |
46,293 | 7,806 | 38,487 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Fixed income securities: |
||||||||||||||||
U.S. fixed income funds (e) |
4,121 | 4,121 | | | ||||||||||||
Foreign fixed income funds (f) |
98,880 | | 98,880 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total fixed income securities |
103,001 | 4,121 | 98,880 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||
Total |
$ | 151,236 | $ | 13,869 | $ | 137,367 | $ | | ||||||||
|
|
|
|
|
|
|
|
(a) | This category consists of commingled and registered mutual funds that focus on equity securities of U.S companies. It includes both indexed and actively managed funds. |
(b) | This category consists of commingled and registered mutual funds that focus on equity securities of companies outside of the U.S. It includes both indexed and actively managed funds. |
(c) | This category consists of commingled and registered mutual funds that invest in equity securities of both U.S. and foreign companies. It includes actively managed funds |
(d) | This category consists of commingled and registered mutual funds that invest in equity securities of companies in emerging market economies. It includes actively managed funds. |
(e) | This category consists of actively managed funds that invest in investment-grade bonds of U.S. issuers from diverse industries and U.S. government bonds and treasury notes. |
(f) | This category consists of funds that invest in investment-grade bonds of foreign companies and Euro region government bonds. |
Postretirement Plans
The Company sponsors several Non-U.S. postretirement plans that provide healthcare benefits to cover certain eligible employees. These plans have no plan assets, but instead are funded by the Company on a pay-as-you-go basis in the form of direct benefit payments.
37
The following table details information regarding the Companys postretirement plans:
In thousands |
U.S. Postretirement Plans | Non-U.S. Postretirement Plans | ||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
|||||||||||||
Postretirement Benefit Plans |
||||||||||||||||
Change in Projected Benefit Obligation: |
||||||||||||||||
Benefit obligation at beginning of year |
$ | | $ | | $ | (4,864 | ) | $ | (4,908 | ) | ||||||
Additional benefit obligations |
| | | | ||||||||||||
Service costs |
| | (59 | ) | (69 | ) | ||||||||||
Interest costs |
(11 | ) | | (187 | ) | (218 | ) | |||||||||
Acquisition |
(2,030 | ) | | (1,419 | ) | | ||||||||||
Actuarial gain / (loss) |
7 | | 305 | (394 | ) | |||||||||||
Settlements / curtailments |
| | 182 | 364 | ||||||||||||
Benefit payments |
| | 381 | 407 | ||||||||||||
Currency translation |
| | 150 | (46 | ) | |||||||||||
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|
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Benefit obligation at end of year |
$ | (2,034 | ) | $ | | $ | (5,511 | ) | $ | (4,864 | ) | |||||
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Change in Plan Assets: |
||||||||||||||||
Fair value at beginning of year |
$ | | $ | | $ | | $ | | ||||||||
Actual return on plan assets |
| | | | ||||||||||||
Employer and participant contributions |
| | 381 | 407 | ||||||||||||
Benefit payments |
| | (381 | ) | (407 | ) | ||||||||||
Currency translation |
| | | | ||||||||||||
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Fair value at end of year |
$ | | $ | | $ | | $ | | ||||||||
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Funded status |
$ | (2,034 | ) | $ | | $ | (5,511 | ) | $ | (4,864 | ) | |||||
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Amounts included in the balance sheet: |
||||||||||||||||
Other noncurrent assets |
$ | | $ | | $ | | $ | | ||||||||
Accounts payable and accrued liabilities |
(119 | ) | | (492 | ) | (449 | ) | |||||||||
Other noncurrent liabilities |
(1,915 | ) | | (5,019 | ) | (4,415 | ) | |||||||||
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Net amount recognized |
$ | (2,034 | ) | $ | | $ | (5,511 | ) | $ | (4,864 | ) | |||||
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The following table summarizes the pretax amounts recorded in Accumulated other comprehensive income (loss) for the Companys postretirement benefit plans as of December 28, 2013 and December 29, 2012:
In thousands |
U.S. Postretirement Plans | Non-U.S. Postretirement Plans | ||||||||||||||
December 28, 2013 |
December 29, 2012 |
December 28, 2013 |
December 29, 2012 |
|||||||||||||
Transition net asset |
$ | | $ | | $ | | $ | | ||||||||
Net actuarial (gain) loss |
(7 | ) | | (12 | ) | 443 | ||||||||||
Prior service cost |
| | | | ||||||||||||
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Net amounts recognized |
$ | (7 | ) | $ | | $ | (12 | ) | $ | 443 | ||||||
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38
The components of the Companys postretirement related costs for the following periods are as follows:
U.S. Postretirement Plans | Non-U.S. Postretirement Plans | |||||||||||||||||||||||||||||||||||
Successor | Predecessor | Successor | Predecessor | |||||||||||||||||||||||||||||||||
In thousands, except percentage data |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven
Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven
Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||||||||||||||||
Postretirement Benefit Plans |
||||||||||||||||||||||||||||||||||||
Components of net periodic benefit cost: |
||||||||||||||||||||||||||||||||||||
Service cost |
$ | | $ | | $ | | $ | | $ | 59 | $ | 69 | $ | 75 | $ | 7 | ||||||||||||||||||||
Interest cost |
11 | | | | 187 | 218 | 279 | 24 | ||||||||||||||||||||||||||||
Curtailment / settlement (gain) loss |
| | | | 114 | 186 | (556 | ) | | |||||||||||||||||||||||||||
Net amortization of: |
||||||||||||||||||||||||||||||||||||
Transition costs and other |
| | | | 35 | 26 | | (26 | ) | |||||||||||||||||||||||||||
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Net periodic benefit cost |
$ | 11 | $ | | $ | | $ | | $ | 395 | $ | 499 | $ | (202 | ) | $ | 5 | |||||||||||||||||||
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Weighted average assumptions used: |
||||||||||||||||||||||||||||||||||||
Discount rate |
4.6 | % | N/A | N/A | N/A | 4.1 - 4.8% | 3.5 - 7.0% | 5.3 - 8.0% | 5.0 - 8.5% | |||||||||||||||||||||||||||
Salary and wage escalation rate |
N/A | N/A | N/A | N/A | 3.0 | % | 3.0 - 4.5% | 3.0 - 4.5% | 3.0 - 4.5% | |||||||||||||||||||||||||||
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Due to the divestiture of Difco in May 2011, the Company terminated the employment of the remaining employees during the fourth quarter of 2011. The terminated employees are not entitled to postretirement benefits. As a result, the Company recognized a curtailment gain of $0.6 million related to the release of the benefit obligation associated with this event. This gain appears in the line, Discontinued Operations, net in the Companys Consolidated Statement of Operations.
Assumed health care cost trend rates
The health care cost trend rate assumptions for the Company provided health care benefits for retirees in Canada are reflected in the following table. The Company does not provide post-employment health care benefits for retirees in other countries.
December 28, 2013 |
December 29, 2012 |
|||||||
Weighted average health care cost trend rate assumed for next year |
6.44 | % | 6.42 | % | ||||
Rate to which the cost trend is expected to decline (the ultimate trend rate) |
4.50 | % | 4.50 | % | ||||
Year that the rate reached the ultimate trend rate |
2028 | 2028 |
A one-percentage point increase in the assumed health care cost trend rate would have increased aggregate service and interest cost in 2013 by less than $0.1 million and the accumulated postretirement benefit obligation as of December 28, 2013 by $0.1 million. A one-percentage point decrease in the assumed health care cost trend rate would have decreased aggregate service and interest cost in 2013 by less than $0.1 million and the accumulated postretirement benefit obligation as of December 28, 2013 by $0.1 million.
Expected Benefit Payments
The following table reflects the total benefits projected to be paid from the pension plans or from the Companys general assets, under the current actuarial assumptions used for the calculation of the projected benefit obligations. Therefore, actual payments may differ from projected benefit payments. The expected level of payments to, or on the behalf of, participants is as follows:
In thousands |
Pension | Postretirement | ||||||
2014 |
$ | 5,770 | $ | 606 | ||||
2015 |
5,830 | 547 | ||||||
2016 |
6,133 | 548 | ||||||
2017 |
6,867 | 534 | ||||||
2018 |
7,186 | 544 | ||||||
2019 to 2023 |
46,224 | 2,581 |
39
For the fiscal year ended December 28, 2013 and December 29, 2012, reclassifications out of accumulated other comprehensive income (loss) totaled $0.4 million and less than $0.1 million. These amounts related to net actuarial gains/losses included in the computation of net periodic benefit cost for both pension and postretirement benefit plans.
Defined Contribution Plans
The Company sponsors several defined contribution plans through its domestic subsidiaries covering employees who meet certain service requirements. The Company makes contributions to the plans based upon a percentage of the employees contribution in the case of its 401(k) plans or upon a percentage of the employees salary or hourly wages in the case of its noncontributory money purchase plans. The cost of the plans was $2.7 million, $2.5 million and $2.5 million for fiscal 2013, 2012 and 2011, respectively.
Note 15. Equity Compensation Plans
The Company accounts for stock-based compensation plans in accordance with ASC 718, Compensation - Stock Compensation (ASC 718), which requires a fair-value based method for measuring the value of stock-based compensation. Fair value is measured once at the date of grant and is not adjusted for subsequent changes. The Companys stock-based compensation plans have included a program for stock options and restricted stock units.
Predecessor Equity Compensation Plans
The Predecessor adopted various compensation plans to attract, retain and motivate directors, officers and employees of the Company and its subsidiaries. These plans included nonqualified stock options of common stock, restricted shares and restricted share units. In association with the Merger, the Predecessors stock options, as well as the restricted shares and restricted share units, vested, if unvested, and were canceled and converted into the right to receive cash for each share, without interest, on January 28, 2011. With respect to the Companys stock options, the amount in cash was adjusted by the exercise price of $6.00 per share. As a result, the Company recognized $12.7 million in the Consolidated Statement of Operations related to the accelerated vesting of its stock options, restricted shares and restricted share units during the one month ended January 28, 2011.
In addition, the Company maintained an employment agreement with its former Chief Executive Officer that provided for a one-time award of equity and cash at the expiration date of the agreement. The equity award component was dependent upon an ending stock price at the measurement date and the cash component would have been equal to thirty percent of the equity award component. In contemplation of the Merger, the former Chief Executive Officer entered into a new employment agreement which became effective as of the time of the Merger and superseded the previous employment agreement. Accordingly, the former Chief Executive Officer has no further rights under the previous employment agreement.
Successor Equity Compensation Plans
In January 2011, Holdings adopted an Incentive Stock Plan (the 2011 Plan), pursuant to which Holdings will grant equity-based awards to selected employees and directors of the Company. The 2011 Plan, which included time-based, performance-based and exit-based options as well as restricted stock units, provided that 22,289 shares of common stock of Holdings are available for grant.
On June 17, 2013, Veronica Hagen and the Company entered into a Retirement Agreement (the Retirement Agreement) whereby she retired from the position of President and Chief Executive Officer effective June 19, 2013 and retired from the Company on August 31, 2013. Per the terms of the Retirement Agreement, the Company modified her equity-based awards in that certain time-based and exit-based awards became fully vested, with all remaining awards forfeited. Per ASC 718, the change in vesting conditions was treated as a Type III modification whereby the original equity awards are considered forfeited and new, fully vested awards are granted.
On June 18, 2013, the Company announced the appointment of J. Joel Hackney Jr. as President and Chief Executive Officer, effective June 19, 2013. Per the terms of his employment agreement, Mr. Hackney received 9,000 equity-based awards, which included 3,000 restricted stock units. As a result, the Company amended the 2011 Plan to increase the number of shares of Holdings common stock available for grant from 22,289 to 31,289. At December 28, 2013, the indirect parent has 4,894 shares available for future incentive awards.
40
On July 3, 2013, Michael Hale accepted the position of Senior Vice President and Advisor to the Chief Executive Officer and subsequently announced his retirement from the Company effective January 31, 2014. Other than the change in title and role, all of the terms and conditions of his employment agreement remain as indicated except for certain modification to his equity-based awards in that certain time-based awards became fully vested. Per ASC 718, the change in vesting conditions was treated as a Type III modification whereby the original equity awards are considered forfeited and new, fully vested awards are granted.
During 2013, the Board of Directors reviewed the historical and projected financial performance of the Company in regard to the satisfaction of the performance-vested options. Under the current vesting conditions, a performance-based option would become vested if certain free cash flow targets are achieved in either a given fiscal year or based on cumulative targets over multiple fiscal years. As none of these targets have been achieved since the date of grant and, based on recent performance, not expected to be satisfied in the next several years, the Board of Directors decided to modify the terms of the performance-vesting options. As a result, on August 30, 2013, vesting terms for all performance-based options were modified to vest on terms similar to existing exit-based options, substituting 15% for 20% as the required annual internal rate of return component. In addition, to align the vesting conditions between the amended performance-based options and the exit-based options, the vesting terms of the exit-based options were modified to reduce the required annual internal rate of return component to 15%.
Stock Options
Options granted under the 2011 Plan expire on the tenth anniversary date of the date of grant and vest based on the type of option granted. Time-based options vest based upon the passage of time in equal installments at the respective anniversaries of the date of grant. Modified performance-based options and exit-based options vest on the date, if any, when Blackstone receives cash proceeds with respect to its investment in the Companys equity securities that meets a specified financial yield. All options are subject to continued employment with the Company.
Changes in options outstanding under the 2011 Plan are as follows:
Number of Shares |
Weighted Average Exercise Price |
|||||||
Outstanding - January 1, 2011 |
| $ | | |||||
Granted |
17,699 | 1,000 | ||||||
Canceled / Forfeited |
(842 | ) | 1,000 | |||||
Exercised |
| | ||||||
|
|
|
|
|||||
Outstanding - December 31, 2011 |
16,857 | 1,000 | ||||||
Granted |
4,582 | 1,000 | ||||||
Canceled / Forfeited |
(979 | ) | 1,000 | |||||
Exercised |
| | ||||||
|
|
|
|
|||||
Outstanding - December 29, 2012 |
20,460 | 1,000 | ||||||
Granted |
6,817 | 1,000 | ||||||
Canceled / Forfeited |
(3,882 | ) | 1,000 | |||||
Exercised |
| | ||||||
|
|
|
|
|||||
Outstanding - December 28, 2013 |
23,395 | $ | 1,000 | |||||
|
|
|
|
|||||
Exercisable - December 28, 2013 |
2,738 | $ | 1,000 | |||||
|
|
|
|
The fair value of each time-based award is expensed on a straight-line basis over the requisite service period, which is generally the three or five year vesting period of the options. However, for options granted with performance target requirements, compensation expense would have been recognized when it was probable that both the performance target will
41
be achieved and the requisite service period was satisfied. Compensation expense is not recognized for modified performance-based options and exit-based options until they vest. As of December 28, 2013, unrecognized compensation expense related to non-vested options granted under the 2011 Plan totaled $2.2 million.
The weighted-average fair value of stock options granted during fiscal 2013 and 2012 was $568.420 and $275.079, respectively, using the Black-Scholes option pricing model. The following weighted-average assumptions were used:
Fiscal 2013 | Fiscal 2012 | |||||||
Risk-free interest rate |
1.55 | % | 0.35 | % | ||||
Dividend yield |
| % | | % | ||||
Expected life |
6.4 years | 3.3 years | ||||||
Volatility |
59.00 | % | 38.02 | % |
As the Company does not have sufficient historical volatility data for the common stock of Holdings, the stock price volatility utilized in the fair value calculation is based on the Companys peer group in the industry in which it does business. The risk-free interest rate is based on the yield-curve of a zero-coupon U.S. Treasury bond on the date the award is granted with a maturity equal to the expected term of the award. Prior to 2013, the expected life was based on the vesting schedule of the options and their contractual life, taking into consideration the expected time in which the share price of the option would exceed the exercise price of the option. However, subsequent equity grants utilize the Simplified Method as allowed under SAB Topic 14 to derive the expected life assumption. The estimated fair value of the options that have been granted under the 2011 Plan were determined using a third-party valuation specialist.
Restricted Stock Units
Restricted stock units represent a promise to deliver shares to the individual at a future date if certain vesting conditions are met. Under the Holdings Plan, restricted stock units will become vested on the third anniversary of the date of grant and will be settled in shares of Holdings. Dividend equivalent shares will accrue if dividends are paid on Holdings common stock and will vest proportionately with the restricted stock units to which they relate.
Changes in restricted stock units outstanding under the 2011 Plan are as follows:
Number of Shares |
Weighted Average Exercise Price |
|||||||
Outstanding - December 29, 2012 |
$ | | $ | | ||||
Granted |
3,000 | 1,000 | ||||||
Canceled / Forfeited |
| | ||||||
Exercised |
| | ||||||
|
|
|
|
|||||
Outstanding - December 28, 2013 |
3,000 | $ | 1,000 | |||||
|
|
|
|
The fair value of each restricted stock unit is measured as the grant-date price of the common stock which is expensed on a straight-line basis over the three year vesting period. As of December 28, 2013, unrecognized compensation expense related to non-vested restricted stock units granted under the 2011 Plan totaled $2.5 million.
Call Option on Common Stock
Under the 2011 Plan, the Company set forth a management equity subscription agreement whereby certain selected employees of the Company were able to invest in shares of Holdings common stock. The agreement contains an employer call option clause that states that the Company can repurchase the common stock from the employee prior to the third anniversary of the purchase date. This feature creates an in-substance service period because the employer can repurchase the shares at the original purchase price (or less) if the employee terminates within the specified time period. The employee does not partake in any of the risks or rewards of stock ownership until the end of the three year implied service period. As a result, the cash acquired by the Company for the common stock shares have been recorded as a liability, as they are subject to repayment upon employee termination and compensation cost will be recognized over the implied three-year requisite service period equal to the fair value of the call option.
42
Other Compensation Agreements
In contemplation of the Merger, the former Chief Executive Officer entered into an employment agreement which became effective as of the time of the Merger. The agreement provided that as long as Ms. Hagen was an employee in good standing on April 23, 2013, that she would be entitled to a one-time grant of shares in Holdings having a value equal to $694,000 (the Equity Award). In accordance with the terms of her employment agreement, Ms. Hagen received the equity award of 694 shares of Holdings common stock (less applicable withholding taxes) on the appropriate date. The Company recognized compensation expense on a straight-line basis over the requisite service period and has no further obligations under the agreement.
Compensation Expense
Stock-based compensation expense is included in Selling, general and administrative expenses in the Consolidated Statement of Operations. The amount of compensation expense recognized during the period is based on the portion of granted awards that are expected to vest. Ultimately, the total expense recognized of the vesting period will equal the fair value of the awards as of the grant date that actually vest. The following table summarizes the compensation expense recognized:
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Fiscal Year Ended December 31, 2011 |
|||||||||
Stock options |
$ | 950 | $ | 532 | $ | 441 | ||||||
Restricted stock units |
500 | | | |||||||||
Employee call option |
2,443 | | | |||||||||
Equity award |
97 | 310 | 287 | |||||||||
|
|
|
|
|
|
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Total |
$ | 3,990 | $ | 842 | $ | 728 | ||||||
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|
|
Note 16. Income Taxes
The provision for income taxes was computed based on the following components of income (loss) before income tax expense and discontinued operations:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Domestic |
$ | (64,320 | ) | $ | (44,664 | ) | $ | (75,910 | ) | $ | (19,238 | ) | ||||||
Foreign |
3,329 | 26,281 | 2,809 | 1,485 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | (60,991 | ) | $ | (18,383 | ) | $ | (73,101 | ) | $ | (17,753 | ) | ||||||
|
|
|
|
|
|
|
|
43
The components of income tax (provision) benefit for the respective periods are as follows:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal
Year Ended December 29, 2012 |
Eleven
Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Current: |
||||||||||||||||||
Federal and state |
$ | 3,947 | $ | 397 | $ | 17,115 | $ | (302 | ) | |||||||||
Foreign |
(12,474 | ) | (9,175 | ) | (17,498 | ) | (247 | ) | ||||||||||
Deferred: |
||||||||||||||||||
Federal and state |
36,689 | 90 | | | ||||||||||||||
Foreign |
7,862 | 1,033 | 3,655 | | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Income tax (provision) benefit |
$ | 36,024 | $ | (7,655 | ) | $ | 3,272 | $ | (549 | ) | ||||||||
|
|
|
|
|
|
|
|
The income tax (provision) benefit differs from the amount of income taxes determined by applying the applicable U.S. federal statutory rate of 35% to pretax income as a result of the following differences:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Computed income tax (provision) benefit at statutory rate |
$ | 21,347 | $ | 6,435 | $ | 25,585 | $ | 6,214 | ||||||||||
State income taxes, net of U.S. federal tax benefit |
(540 | ) | (5 | ) | 1,207 | (27 | ) | |||||||||||
Change in valuation allowance |
6,263 | (17,035 | ) | (30,823 | ) | (6,579 | ) | |||||||||||
Local country withholding tax |
(5,307 | ) | (800 | ) | (3,574 | ) | (157 | ) | ||||||||||
Tax attribute carryforward expiration |
| | | | ||||||||||||||
Intra-period allocation rule exception |
5,201 | | 970 | | ||||||||||||||
Foreign rate difference |
8,966 | 3,852 | (6,338 | ) | 56 | |||||||||||||
Change in U.S. Personal Holding Company liability |
| | 16,221 | (54 | ) | |||||||||||||
Other |
94 | (102 | ) | 24 | (2 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Income tax (provision) benefit |
$ | 36,024 | $ | (7,655 | ) | $ | 3,272 | $ | (549 | ) | ||||||||
|
|
|
|
|
|
|
|
In the fourth quarter of 2013, Mexico passed and implemented tax reform. Among the many changes, the IETU tax regime was repealed. The PGI Mexico subsidiary was paying tax under the IETU tax regime and all deferred taxes were on the balance sheet using the attributes of the IETU tax regime. With the appeal, the PGI Mexico subsidiary had to remove all deferred tax items related to the IETU and replace them with the attributes consistent with the ISR, or income tax regime. The income statement impact on the tax expense related to this change was benefit of $4.1 million.
During 2011, the Company determined that it may be subject to Personal Holding Company (PHC) tax for past periods and established a liability in accordance with the recognition provisions of ASC 740 Income Taxes (ASC 740). However, in the fourth quarter of 2011, the IRS issued a favorable ruling determining the Company was not a PHC. As a result, the Company released in its entirety the the unrecognized tax benefit (the UTB) associated with the PHC matter during the December 31, 2011 tax year. It included $2.2 million related to the expiration of the statute of limitations and $14.0 million related to the favorable Internal Revenue Service (the IRS) ruling.
Deferred income taxes reflect the net tax effects of temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes, as well as net operating losses and other tax credit carryforwards.
44
Deferred income tax assets and liabilities consist of the following:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Deferred tax assets: |
||||||||
Provision for bad debts |
$ | 1,169 | $ | 1,263 | ||||
Inventory capitalization and allowances |
1,997 | 146 | ||||||
Net operating loss and capital loss carryforwards |
220,890 | 183,917 | ||||||
Tax credits |
5,748 | 3,681 | ||||||
Employee compensation and benefits |
10,322 | 10,732 | ||||||
Other, net |
14,456 | 18,291 | ||||||
|
|
|
|
|||||
Total deferred tax assets |
254,582 | 218,030 | ||||||
Valuation allowance |
(193,442 | ) | (203,837 | ) | ||||
|
|
|
|
|||||
Net deferred tax assets |
$ | 61,140 | $ | 14,193 | ||||
|
|
|
|
|||||
Deferred tax liabilities: |
||||||||
Property, plant and equipment, net |
$ | (33,050 | ) | $ | (29,832 | ) | ||
Intangibles |
(38,761 | ) | (4,593 | ) | ||||
Stock basis of subsidiaries |
| (281 | ) | |||||
Undistributed Earnings |
(12,477 | ) | (1,762 | ) | ||||
Other, net |
(6,530 | ) | (6,608 | ) | ||||
|
|
|
|
|||||
Total deferred tax liabilities |
(90,818 | ) | (43,076 | ) | ||||
|
|
|
|
|||||
Net deferred tax liabilities |
$ | (29,678 | ) | $ | (28,883 | ) | ||
|
|
|
|
The Company records a deferred tax liability associated with the excess of book basis over tax basis in the shares of subsidiaries not considered indefinitely invested. At December 28, 2013, the Company has not provided deferred income taxes on approximately $50.7 million of unremitted earnings of its foreign subsidiaries where the earnings are considered indefinitely invested. If management decided to repatriate these earnings, they would become taxable and would incur approximately $19.6 million of tax. In the event of additional tax, unrecognized tax attributes may be available to reduce some portion of any U.S. income tax liability.
After Internal Revenue Code Section 382 (Section 382) limitations, the Company has $320.2 million of U.S. federal operating loss carryforwards that expire between 2024 and 2033. In addition, the Company has $659.8 million of aggregated state operating loss carryforwards that expire over various time periods, and has $286.5 million of foreign operating loss carryforwards, of which $153.8 million have an unlimited carryforward life and $93.0 million expire between 2014 and 2022. The remaining $39.7 million of foreign operating loss carryforwards expire between 2014 and 2033. The Company has potential tax benefits of $1.7 million of tax credit carryforwards on foreign jurisdictions, all of which expire between 2014 and 2023. The Company has $1.5 million of AMT credit with an unlimited carryforward life.
A valuation allowance is recorded when, based on the weight of the evidence, it is more likely than not that some portion, or all, of the deferred tax asset will not be realized. In assessing the likelihood that a deferred tax asset will be realized, management considers, among other factors, the trend of historical and projected future taxable income, the scheduled reversal of deferred tax liabilities, the carryforward period for net operating losses and credits as well as tax planning strategies available to the Company. After consideration of all available evidence both positive and negative, the Company has determined that valuation allowances of $193.4 million and $203.8 million are appropriate as of December 28, 2013 and December 29, 2012, respectively.
45
A reconciliation of the beginning and ending amount of unrecognized tax benefits, included in Other noncurrent liabilities in the accompanying Consolidated Balance Sheet, excluding potential interest and penalties associated with uncertain tax positions, is as follows:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Unrecognized tax benefits at beginning of period |
$ | 12,794 | $ | 12,892 | $ | 24,704 | $ | 24,357 | ||||||||||
Gross increases for tax positions of prior years |
| | | | ||||||||||||||
Gross decreases for tax positions of prior years |
(260 | ) | (127 | ) | (11,654 | ) | (239 | ) | ||||||||||
Increases in tax positions for the current year |
1,753 | 2,085 | 2,621 | 141 | ||||||||||||||
Lapse of statute of limitations |
(1,873 | ) | (1,810 | ) | (2,898 | ) | | |||||||||||
Purchase accounting adjustment |
4,705 | | | 445 | ||||||||||||||
Currency translation |
(727 | ) | (246 | ) | 119 | | ||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Unrecognized tax benefits at end of period |
$ | 16,392 | $ | 12,794 | $ | 12,892 | $ | 24,704 | ||||||||||
|
|
|
|
|
|
|
|
The total amount of UTBs as of December 28, 2013 and December 29, 2012 were $24.0 million and $25.0 million, respectively. These amounts include accrued interest and penalties of $9.3 million and $12.2 million at December 28, 2013 and December 29, 2012, respectively. Included in the UTBs as of December 28, 2013 is $1.7 million of operating loss carryforwards for which a UTB has been established. Further, the UTBs of $24.0 million represent the amount that, if recognized, would affect the effective tax rate of the Company in future periods. Included in the balance as of December 28, 2013 was $3.8 million related to tax positions for which it is reasonably possible that the total amounts could significantly change during the next twelve months. This amount represents a decrease in UTBs comprised of items related to lapse of statute of limitations or settlement of issues. The Company continues to recognize interest and/or penalties related to income taxes as a component of income tax expense.
During 2013, Mexico initiated a tax amnesty program that provides a reduction in taxes owed and the elimination of all related penalties and interest. In May 2013, the Company exercised its right under the amnesty program related to the countrys Asset Tax. As a result, the Company recorded a discrete tax expense of $2.9 million during the second quarter associated with the amnesty program. In July 2013, Colombia initiated a tax amnesty program under which the Company filed for tax amnesty for the 2007 tax year related to a transfer pricing issue. The Colombia tax authorities accepted the amnesty request and as a result, the Company paid $0.5 million to settle the outstanding issue.
During 2012, the Company completed a sale of leased equipment between its Netherlands and Colombia subsidiaries. At December 29, 2012, the capitalized assets have a book value of $20.7 million, which will be depreciated over the remaining useful life of the equipment. The Company recognized no gain or loss on this intercompany transaction. However, due to different tax rates in each jurisdiction, the transaction resulted in a deferred tax expense of $0.1 million at December 28, 2013 and a deferred tax benefit of $1.2 million at December 29, 2012 which the Company recorded within Additional paid-in-capital during 2012. The equity adjustment will be recognized in earnings over the remaining useful life of the equipment.
Management judgment is required in determining tax provisions and evaluating tax positions. Although management believes its tax positions and related provisions reflected in the consolidated financial statements are fully supportable, it recognizes that these tax positions and related provisions may be challenged by various tax authorities. These tax positions and related provisions are reviewed on an ongoing basis and are adjusted as additional facts and information become available, including progress on tax audits, changes in interpretations of tax laws, developments in case law and closing of statute of limitations. The Companys tax provision includes the impact of recording reserves and any changes thereto. As of December 28, 2013, the Company has a number of open tax years with various taxing jurisdictions that range from 2003 to 2013. The results of current tax audits and reviews related to open tax years have not been finalized, and management believes that the ultimate outcomes of these audits and reviews will not have a material adverse effect on the Companys financial position, results of operations or cash flows.
The major jurisdictions where the Company files income tax returns include the United States, Canada, China, India, the Netherlands, France, Germany, Spain, United Kingdom, Italy, Mexico, Colombia, and Argentina. The U.S. federal tax returns have been examined through fiscal 2004 and the various taxing jurisdictions generally remain open and subject to examination by the relevant tax authorities for the tax years 2003 through 2013.
46
As a result of the acquisition of Fiberweb, the Company now has additional operations in the U.S. and France, and new operations in the United Kingdom, Germany, Italy and India. Based on the weight of the evidence, it is managements opinion, it is more likely than not that some portion, or all, of the deferred tax assets associated with some of these entities will not be realized. Therefore, the net deferred tax asset associated with the United Kingdom, Germany and Italy were fully valued as of the opening balance sheet date.
The Fiberweb U.S. operations are owned directly by Fiberweb PLC. Through tax planning, the U.S. entities became part of the Companys U.S. consolidated federal tax return on December 22, 2013. However, on the Acquisition Date, these entities were not part of the Companys U.S. consolidated federal tax return and as a result, it was managements opinion that it was more likely than not that these entities would recognize their deferred tax assets. Therefore, there were no valuation allowances established at the opening balance sheet date. Once they became part of the Companys U.S. consolidated federal tax return, these amounts became fully valued. Fiberweb entities in the U.S. have a net deferred tax liability which created a tax benefit of $36.7 million.
Note 17. Shareholders Equity
In connection with the Merger on January 28, 2011, all existing shares of Polymer Group, Incs common and preferred stock were canceled and converted into the right to redeem for a portion of the merger consideration. As a result of the Merger, Scorpio Acquisition Corporation owns 100% of the Companys issued and outstanding common stock.
Common Stock
The authorized share capital of the Company is $10, consisting of 1,000 shares, par value $0.01 per share. The Company did not pay any dividends during fiscal years 2013 or 2012 and intends to retain future earnings, if any, to finance the further expansion and continued growth of the business. In addition, our indebtedness obligations limit certain restricted payments, which include dividends payable in cash, unless certain conditions are met.
Additional Paid-in-Capital
In January 2011, Blackstone, along with certain members of the Companys management, contributed $259.9 million through the purchase of Holdings. In accordance with push-down accounting, the basis in these shares of common stock has been pushed down from Holdings to the Company. Amounts related to Blackstone and certain board members are recorded in Additional paid-in capital. The remaining portion, related to certain members of the Companys management, are recorded in Other noncurrent liabilities as they contain a three-year call option feature which specifies that the employer can repurchase the shares at the original purchase price (or less) if the employee terminates within the specified time period. Subsequent to January 28, 2011, certain members of the Companys management and certain board members purchased common stock of Holdings. In addition, the Company has repurchased common stock from former employees. At December 28, 2013, the net amount purchased was $1.4 million and accordingly, the Company recorded the basis in these shares as additional paid-in capital or as a noncurrent liability, as necessary.
On December 18, 2013, the Company received an additional equity investment of $30.7 million from Blackstone (the Equity Investment). The Equity Investment, along with the proceeds received from the Term Loans, were used to repay all outstanding borrowings under the Senior Secured Bridge Credit Agreement and the Senior Unsecured Bridge Credit Agreement.
47
Accumulated Other Comprehensive Income (Loss)
The components of Accumulated other comprehensive income (loss) are as follows:
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Currency translation |
$ | 7,705 | $ | (1,003 | ) | |||
Employee benefit plans, net of tax of ($2,204) as of December 28, 2013 and ($896) as of December 29, 2012 |
(15,811 | ) | (13,766 | ) | ||||
Change in the fair value of cash flow hedges, net of tax |
| | ||||||
|
|
|
|
|||||
Total |
$ | (8,106 | ) | $ | (14,769 | ) | ||
|
|
|
|
Note 18. Special Charges, Net
As part of our business strategy, the Company incurs amounts related to corporate-level decisions or Board of Director actions. These actions are primarily associated with initiatives attributable to restructuring and realignment of manufacturing operations and management structures as well as the pursuit of certain transaction opportunities when applicable. In addition, the Company evaluates its long-lived assets for impairment whenever events or changes in circumstances including the aforementioned, indicate that the carrying amounts may not be recoverable. These amounts are included in Special charges, net in the Consolidated Statement of Operations. A summary for each respective period is as follows:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal
Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Restructuring and plant realignment costs |
||||||||||||||||||
Internal redesign and restructure of global operations |
$ | 2,291 | $ | 12,403 | $ | | $ | | ||||||||||
Plant realignment costs |
8,395 | 4,096 | 1,515 | 194 | ||||||||||||||
IS support initiative |
25 | 867 | | | ||||||||||||||
Other restructure initiatives |
42 | 511 | | | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total restructuring and plant realignment costs |
10,753 | 17,877 | 1,515 | 194 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Acquisition and merger related costs |
||||||||||||||||||
Blackstone acquisition costs |
37 | 452 | 27,919 | 6,137 | ||||||||||||||
Fiberweb acquisition costs |
18,306 | | | | ||||||||||||||
Accelerated vesting of share-based awards |
| | | 12,694 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total acquisition and merger related costs |
18,343 | 452 | 27,919 | 18,831 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Other special charges |
||||||||||||||||||
Colombia flood |
| 57 | 1,037 | 1,685 | ||||||||||||||
Goodwill impairment |
| | 7,647 | | ||||||||||||||
Asset impairment charges |
2,259 | | 1,620 | | ||||||||||||||
Other charges |
1,833 | 1,206 | 1,607 | 114 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total other special charges |
4,092 | 1,263 | 11,911 | 1,799 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 33,188 | $ | 19,592 | $ | 41,345 | $ | 20,824 | ||||||||||
|
|
|
|
|
|
|
|
Restructuring and Plant Realignment Costs
Internal redesign and restructuring of global operations
During 2012, the Company initiated the internal redesign and restructuring of its global operations for the purposes of realigning and repositioning the Company to consolidate the benefits of its global footprint, align resources and capabilities with future growth opportunities and provide for a more efficient structure to serve existing markets.
48
Costs incurred for the respective periods presented consisted of the following:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Employee separation |
$ | 171 | $ | 8,788 | $ | | $ | | ||||||||||
Professional consulting fees |
1,603 | 1,589 | | | ||||||||||||||
Relocation, recruitment and other |
517 | 2,026 | | | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 2,291 | $ | 12,403 | $ | | $ | | ||||||||||
|
|
|
|
|
|
|
|
Plant Realignment Costs
The Company incurs costs associated with ongoing restructuring initiatives intended to result in lower working capital levels and improve operating performance and profitability. Costs associated with these initiatives include improving manufacturing productivity, reducing headcount, realignment of management structures, reducing corporate costs and rationalizing certain assets, businesses and employee benefit programs. Costs incurred for the respective periods presented primarily consisted of plant realignment initiatives in the North America and Europe regions. However, amounts recorded in the current period primarily relate to costs incurred in association with our acquisition of Fiberweb.
IS Support Initiative
During 2012, the Company launched an initiative to utilize a third-party service provider for its Information Systems support tactical functions, including: service desk; desktop/end-user computing; server administration; network services; data center operations; database and applications development; and maintenance. Cost incurred for the respective periods presented primarily consisted of employee separation and severance expenses.
Other Restructuring Initiatives
The Company incurs costs associated with less significant ongoing restructuring initiatives resulting from the continuous evaluation of opportunities to optimize manufacturing facilities and the manufacturing process. Costs associated with these initiatives primarily relate to professional consulting fees.
Amounts accrued for Restructuring and Plant Realignment costs are included in Accounts payable and accrued expenses in the Consolidated Balance Sheets. Changes in the Companys reserves for the respective periods presented were as follows:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Beginning balance |
$ | 6,278 | $ | 1,100 | $ | 1,694 | $ | 1,726 | ||||||||||
Additions |
8,634 | 15,074 | 1,515 | 194 | ||||||||||||||
Acquisitions |
2,010 | | | | ||||||||||||||
Cash payments |
(8,343 | ) | (9,930 | ) | (2,022 | ) | (220 | ) | ||||||||||
Adjustments |
(119 | ) | 34 | (87 | ) | (6 | ) | |||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Ending balance |
$ | 8,460 | $ | 6,278 | $ | 1,100 | $ | 1,694 | ||||||||||
|
|
|
|
|
|
|
|
The Company accounts for its restructuring programs in accordance with ASC 712, Compensation - Non-retirement Postemployment Benefits (ASC 712). Programs in existence prior to the acquisition of Fiberweb are substantially complete with any year-end accrued liability remaining to be paid in early 2014. As a result of the acquisition of Fiberweb, the Company has initiated several restructuring programs to integrate and optimize the combined footprint. Projected costs for these programs are expected to range between $16.0 million and $23.0 million.
49
Acquisition and Merger Related Costs
Blackstone Acquisition Costs
As a result of the Merger on January 28, 2011, the Company incurred direct acquisition costs associated with the transaction including investment banking, legal, accounting and other fees for professional services. Other expenses included direct financing costs associated with the issuance of the Senior Secured Notes as well as the fee to enter into the ABL Facility, both of which have been capitalized as intangible assets on the Consolidated Balance Sheet as of the date of the Merger.
Fiberweb Acquisition Costs
As a result of the Acquisition on November 15, 2013, the Company incurred direct acquisition costs associated with the transaction including investment banking, legal, accounting and other fees for professional services. Other expenses included direct financing costs associated with both the Secured Bridge Facility and the Unsecured Bridge Facility, as well as with the Term Loans. These costs have been capitalized as intangible assets on the Consolidated Balance Sheet as of the date of the Acquisition.
Accelerated Vesting of Share-Based Awards
Due to the change in control associated with the Merger, the Companys Predecessor stock options as well as the restricted shares and restricted share units underlying the Restricted Stock Plans vested, if unvested, were canceled and converted into the right to receive on January 28, 2011, (i) an amount in cash equal to the per share closing payment and (ii) on each escrow release date, an amount equal to the per share escrow payment, in each case, less any applicable withholding taxes. With respect to the Companys stock options, the amount in cash was adjusted by the exercise price of $6.00 per share.
Other Special Charges
Colombia Flood
In December 2010, a severe rainy season impacted many parts of Colombia and caused the Company to temporarily cease manufacturing at its Cali, Colombia facility due to a breach of a levy and flooding at the industrial park where its manufacturing facility is located. The Company established temporary offices away from the flooded area and worked with customers to meet their critical needs through the use of our global manufacturing base. The facility re-established manufacturing operations on April 4, 2011 and operations reached full run rates in third quarter of 2011. The costs related to restoration of the facility were net of insurance proceeds. In addition, the Company capitalized $8.0 million of costs that were incurred to bring the manufacturing equipment to a functional state during 2011.
Goodwill Impairment
Goodwill is tested and reviewed annually for impairment during the fourth quarter or whenever there is a significant change in events or circumstances that indicate that the fair value of the asset may be less than the carrying amount of the asset. In the fourth quarter of 2011, the Company performed its annual impairment test of goodwill in accordance with current accounting standards. As a result, the Company recorded a $7.6 million non-cash impairment charge attributable to reporting units in Asia and North America.
Asset Impairment
The Company reviews long-lived assets for impairment whenever events or changes in circumstances indicate that the carrying value of an asset may not be recoverable. In the fourth quarter of 2013, the Company performed an impairment test on long-lived assets in Argentina. Based on third-party valuations, the Company determined the fair value of the long-lived assets to be $14.4 million fair value. As a result, the Company recorded an non-cash impairment charge of $2.2 million to adjust the carrying value to its fair value. In addition, a $1.6 million non-cash impairment charge was recorded during the fourth quarter of 2011. The charge related to the fair value adjustment of a former manufacturing facility in North Little Rock, Arkansas.
50
Other Charges
Other charges consist primarily of expenses related to the Companys pursuit of other business opportunities. The Company reviews its business operations on an ongoing basis in light of current and anticipated market conditions and other factors and, from time to time, may undertake certain actions in order to optimize overall business, performance or competitive position. To the extent any such decisions are made, the Company would likely incur costs associated with such actions, which could be material. Other costs may include various corporate-level initiatives.
Note 19. Other Operating, Net
Transactions that are denominated in a currency other than an entitys functional currency are subject to changes in exchange rates with the resulting gains and losses recorded within current earnings. The Company includes these gains and losses related to receivables and payables as well as the impacts of other operating transactions as a component of Operating income (loss).
Amounts associated with these components for the respective periods are as follows:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Foreign currency gains (losses) |
$ | (2,838 | ) | $ | 151 | $ | (3,298 | ) | $ | 505 | ||||||||
Other operating income (expense) |
326 | 136 | 664 | 59 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | (2,512 | ) | $ | 287 | $ | (2,634 | ) | $ | 564 | ||||||||
|
|
|
|
|
|
|
|
Note 20. Foreign Currency and Other, Net
Transactions that are denominated in a currency other than an entitys functional currency are subject to changes in exchange rates with the resulting gains and losses recorded within current earnings. The Company includes these gains and losses related to intercompany loans and debt as well as other non-operating activities as a component of Other income (expense).
Amounts associated with these components for the respective periods are as follows:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Foreign currency gains (losses) |
$ | (6,689 | ) | $ | (3,433 | ) | $ | (715 | ) | $ | (150 | ) | ||||||
Other non-operating income (expense) |
(2,162 | ) | (1,701 | ) | (17,921 | ) | 68 | |||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | (8,851 | ) | $ | (5,134 | ) | $ | (18,636 | ) | $ | (82 | ) | ||||||
|
|
|
|
|
|
|
|
During the eleven months ended December 31, 2011, the Company recognized a loss of $18.6 million. Amounts associated with foreign currency losses totaled $0.7 million and other non-operating expenses were $1.3 million. In addition, the Company wrote-off a $16.6 million tax indemnification asset that was established during the Merger.
Note 21. Discontinued Operations
The Company accounts for discontinued operations in accordance with ASC 205, Discontinued Operations (ASC 205), which allows a component of an entity that can be clearly distinguished operationally from the rest of an entity to be reported in discontinued operations, provided that the operations and cash flows of the component have been or will be eliminated and the entity will not have any significant continuing involvement in the component after the disposal.
51
The components of discontinued operations are as follows:
In thousands |
Successor | Predecessor | ||||||||||||||||
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
|||||||||||||||
Revenues |
$ | | $ | | $ | 27,221 | $ | 4,060 | ||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Pre-tax earnings (loss) from operations |
| | (6,105 | ) | 320 | |||||||||||||
Pre-tax gain (loss) on sale |
| | (735 | ) | | |||||||||||||
Tax (provision) benefit |
| | 557 | (138 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Discontinued operations, net |
$ | | $ | | $ | (6,283 | ) | $ | 182 | |||||||||
|
|
|
|
|
|
|
|
On April 29, 2011, the Company entered into an agreement to sell certain assets and the working capital of Difco Performance Fibers, Inc. (Difco) for cash proceeds of $10.9 million. The agreement provided that Difco would continue to produce goods during the three month manufacturing transition services agreement that expired in the third quarter of 2011. The sale was completed on May 10, 2011 and resulted in a loss of $0.7 million recognized during the eleven months ended December 31, 2011.
Note 22. Commitments and Contingencies
The Company is involved from time to time in various litigations, claims and administrative proceedings arising out of the ordinary conduct of its business. Amounts recorded for identified contingent liabilities are estimates, which are reviewed periodically and adjusted to reflect additional information when it becomes available. Subject to the uncertainties inherent in estimating future costs for contingent liabilities, management believes that any liability which may result from these legal matters would not have a material adverse effect on the Companys business or financial condition.
Non-affiliate Leases
The Company leases certain manufacturing, warehousing and other facilities and equipment under operating leases. The leases on most of the properties contain renewal provisions. Future minimum rental payments required under non-affiliate operating leases that have initial or remaining non-cancelable lease terms in excess of one year at December 28, 2013 are presented in the following table:
In thousands |
Gross Minimum Rental Payments |
|||
2014 |
$ | 14,141 | ||
2015 |
12,660 | |||
2016 |
11,910 | |||
2017 |
11,441 | |||
2018 |
9,067 | |||
Thereafter |
20,098 | |||
|
|
|||
Total |
$ | 79,317 | ||
|
|
Rent expense (net of sub-lease income), including incidental leases, was $15.4 million, $14.5 million and $8.3 million for the Successor during the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, respectively. For the one month ended January 28, 2011, rent expense for the Predecessor was $0.9 million. These expenses are generally recognized on a straight-line basis over the life of the lease.
In the third quarter of 2011, the Companys state-of-the-art spunmelt line in Waynesboro, Virginia commenced commercial production. The plant expansion increased capacity to meet demand for nonwoven materials in the hygiene and healthcare applications in the U.S. The line was principally funded by a seven year equipment lease with a capitalized cost of $53.6 million. From the commencement of the lease to its fourth anniversary date, the Company will make annual lease payments of $8.3 million. From the fourth anniversary date to the end of the lease term, the Companys annual lease payments may change, as defined in the
52
lease agreement. The aggregate monthly lease payments under the agreement, subject to adjustment, are expected to approximate $58 million. The lease includes covenants, events of default and other provisions that requires us to maintain certain financial ratios and other requirements.
Environmental
The Company is subject to a broad range of federal, foreign, state and local laws and regulations relating to pollution and protection of the environment. The Company believes that it is currently in substantial compliance with applicable environmental requirements and does not currently anticipate any material adverse effect on its operations, financial or competitive position as a result of its efforts to comply with environmental requirements. Some risk of environmental liability is inherent in the nature of the Companys business and, accordingly, there can be no assurance that material environmental liabilities will not arise.
Financing Obligation
As a result of the acquisition of Fiberweb, the Company acquired a manufacturing facility in Old Hickory, Tennessee, the assets of which included a utility plant used to generate steam for use in its manufacturing process. Upon completion of its construction in 2011, the utility plant was sold to a unrelated third-party and subsequently leased back by Fiberweb for a period of 10 years. The transaction was appropriately accounted for by Fiberweb under International Financial Reporting Standards (IFRS) as a sale-leaseback whereby the assets were excluded from the balance sheet and monthly lease payments were recorded as rent expense.
The Company determined that current accounting guidance under GAAP disallowed sale-leaseback treatment if there was continuing involvement with the property. As a result, the transaction is not accounted for as a sale-leaseback, but as a direct financing lease under GAAP, recognizing the assets as part of property, plant and equipment and a related financing obligation as a long-term liability. Cash payments to the lessor are allocated between interest expense and amortization of the financing obligation. At the end of the lease term, the Company will recognize the sale of the utility plant, however, no gain or loss will be recognized as the financing obligation will equal the expected carrying value of the assets. At December 28, 2013, the outstanding balance of the financing obligation was $20.1 million.
Purchase Commitments
At December 28, 2013, the Company had purchase commitments of $106.2 million, of which $73.4 million related to the purchase of raw materials in the normal course of business. The remaining $32.8 million related to capital projects, primarily associated with the plan to relocate the Companys Nanhai, China manufacturing facilities and the warehouse expansion project at the Companys Old Hickory, Tennessee manufacturing facilities.
Note 23. Segment Information
The Company is a leading global, technology-driven developer, producer and marketer of engineered materials, primarily focused on the production of nonwoven products. The Company operates through four reportable segments, with the main source of revenue being the sales of primary and intermediate products to consumer and industrial markets. The Company has one major customer that accounts for over 10% of its business, the loss of which would have a material adverse impact on reported financial results. Sales to this customer are reported within each of the the operating segments.
The accounting policies of the segments are the same as those described in the summary of significant accounting policies except that the segment results are prepared on a management basis that is consistent with the manner in which the Company desegregates financial information for internal review and decision making. Intercompany sales between the segments are eliminated.
In April 2011, the Company entered into an agreement to sell certain assets and the working capital of Difco. As a result, the Company accounted for the transaction as discontinued operations in accordance with ASC 205. Difco was previously reported as part of the North America segment. Segment information has been revised to exclude the results of this business for all periods presented.
53
The Company previously reported its results under the following four segments: Americas Nonwovens, Europe Nonwovens, Asia Nonwovens and Oriented Polymers. Beginning with the third quarter of 2014, to reflect its new organizational structure and business focus, the Company reports its financial performance under the following four segments: North America, South America, Europe and Asia. As such, the Company has revised its historical segment disclosures as presented below to reflect its new reporting structure.
Financial data by segment is as follows:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Net sales |
||||||||||||||||||
North America |
$ | 572,095 | $ | 542,788 | $ | 524,043 | $ | 43,528 | ||||||||||
South America |
153,770 | 161,509 | 145,426 | 7,370 | ||||||||||||||
Europe |
316,400 | 294,120 | 297,869 | 24,305 | ||||||||||||||
Asia |
172,597 | 156,746 | 135,591 | 9,403 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 1,214,862 | $ | 1,155,163 | $ | 1,102,929 | $ | 84,606 | ||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Operating income (loss) |
||||||||||||||||||
North America |
$ | 51,485 | $ | 49,988 | $ | 34,970 | $ | 4,906 | ||||||||||
South America |
7,681 | 18,047 | 8,444 | 242 | ||||||||||||||
Europe |
8,571 | 11,102 | 8,427 | 1,812 | ||||||||||||||
Asia |
17,809 | 18,130 | 19,778 | 1,718 | ||||||||||||||
Unallocated Corporate |
(45,059 | ) | (40,586 | ) | (38,351 | ) | (3,603 | ) | ||||||||||
Eliminations |
(131 | ) | 76 | 21 | | |||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Subtotal |
40,356 | 56,757 | 33,289 | 5,075 | ||||||||||||||
Special charges, net |
(33,188 | ) | (19,592 | ) | (41,345 | ) | (20,824 | ) | ||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 7,168 | $ | 37,165 | $ | (8,056 | ) | $ | (15,749 | ) | ||||||||
|
|
|
|
|
|
|
|
|||||||||||
Depreciation and amortization expense |
||||||||||||||||||
North America |
$ | 27,614 | $ | 28,072 | $ | 17,823 | $ | 1,720 | ||||||||||
South America |
8,458 | 9,204 | 15,162 | 727 | ||||||||||||||
Europe |
13,695 | 11,267 | 10,235 | 368 | ||||||||||||||
Asia |
19,954 | 13,780 | 9,956 | 589 | ||||||||||||||
Unallocated Corporate |
1,776 | 1,718 | 1,584 | 68 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Subtotal |
71,497 | 64,041 | 54,760 | 3,472 | ||||||||||||||
Amortization of loan acquisition costs |
4,796 | 2,665 | 2,530 | 51 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 76,293 | $ | 66,706 | $ | 57,290 | $ | 3,523 | ||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Capital spending |
||||||||||||||||||
North America |
$ | 11,754 | $ | 4,909 | $ | 12,095 | $ | 5,823 | ||||||||||
South America |
3,991 | 611 | 12,277 | 18 | ||||||||||||||
Europe |
6,419 | 8,802 | 13,016 | 41 | ||||||||||||||
Asia |
31,122 | 36,626 | 30,583 | 2,507 | ||||||||||||||
Corporate |
1,356 | 677 | 457 | 16 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 54,642 | $ | 51,625 | $ | 68,428 | $ | 8,405 | ||||||||||
|
|
|
|
|
|
|
|
54
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Division assets |
||||||||
North America |
$ | 644,913 | $ | 392,834 | ||||
South America |
135,373 | 146,260 | ||||||
Europe |
351,591 | 202,139 | ||||||
Asia |
265,729 | 248,790 | ||||||
Corporate |
66,914 | 32,046 | ||||||
|
|
|
|
|||||
Total |
$ | 1,464,520 | $ | 1,022,069 | ||||
|
|
|
|
Geographic Data:
Export sales from the Successors United States operations to unaffiliated customers were $20.1 million, $32.1 million and $37.9 million for the fiscal year ended December 28, 2013, the fiscal year ended December 29, 2012 and the eleven months ended December 31, 2011, respectively. For the one month ended January 28, 2011, export sales from the Predecessors United States operations to unaffiliated customers were $3.0 million, respectively.
Geographic data for the Companys operations, based on the geographic region that the sale is made from, are presented as followings:
Successor | Predecessor | |||||||||||||||||
In thousands |
Fiscal Year Ended December 28, 2013 |
Fiscal Year Ended December 29, 2012 |
Eleven Months Ended December 31, 2011 |
One Month Ended January 28, 2011 |
||||||||||||||
Net sales |
||||||||||||||||||
United States |
$ | 380,836 | $ | 357,193 | $ | 330,347 | $ | 26,409 | ||||||||||
Mexico |
130,451 | 128,284 | 142,529 | 12,591 | ||||||||||||||
Canada |
60,808 | 57,312 | 50,989 | 4,529 | ||||||||||||||
Europe |
316,400 | 294,120 | 297,869 | 24,305 | ||||||||||||||
Asia |
172,597 | 156,746 | 135,591 | 9,402 | ||||||||||||||
South America |
153,770 | 161,508 | 145,604 | 7,370 | ||||||||||||||
|
|
|
|
|
|
|
|
|||||||||||
Total |
$ | 1,214,862 | $ | 1,155,163 | $ | 1,102,929 | $ | 84,606 | ||||||||||
|
|
|
|
|
|
|
|
In thousands |
December 28, 2013 |
December 29, 2012 |
||||||
Property, plant and equipment, net |
||||||||
United States |
$ | 209,861 | $ | 105,335 | ||||
Mexico |
56,229 | 61,832 | ||||||
Canada |
5,026 | 5,707 | ||||||
Europe |
155,383 | 89,678 | ||||||
Asia |
158,006 | 137,196 | ||||||
South America |
68,275 | 79,421 | ||||||
|
|
|
|
|||||
Total |
$ | 652,780 | $ | 479,169 | ||||
|
|
|
|
Note 24. Selected Quarterly Financial Data
The unaudited quarterly financial data for the fiscal years ended December 28, 2013 and December 29, 2012 are presented below. All quarters included below were comprised of 13 weeks.
55
Quarterly data for fiscal 2013:
Successor | ||||||||||||||||
In thousands |
Fourth Quarter Ended December 28, 2013 |
Third Quarter Ended September 28, 2013 |
Second Quarter Ended June 29, 2013 |
First Quarter Ended March 30, 2013 |
||||||||||||
Operating Data: |
||||||||||||||||
Net sales |
$ | 347,263 | $ | 288,979 | $ | 291,538 | $ | 287,082 | ||||||||
Gross profit |
51,600 | 48,200 | 50,390 | 45,866 | ||||||||||||
Net income (loss) |
(2,567 | ) | (8,267 | ) | (7,906 | ) | (6,227 | ) | ||||||||
Net income (loss) attributable to Polymer Group, Inc. |
(2,533 | ) | (8,267 | ) | (7,906 | ) | (6,227 | ) |
Quarterly data for fiscal 2012:
Successor | ||||||||||||||||
In thousands |
Fourth Quarter Ended December 29, 2012 |
Third Quarter Ended September 29, 2012 |
Second Quarter Ended June 30, 2012 |
First Quarter Ended March 31, 2012 |
||||||||||||
Operating Data: |
||||||||||||||||
Net sales |
$ | 273,651 | $ | 290,097 | $ | 296,244 | $ | 295,171 | ||||||||
Gross profit |
45,666 | 51,974 | 46,419 | 53,187 | ||||||||||||
Net income (loss) |
(15,033 | ) | 1,354 | (12,094 | ) | (265 | ) |
Note 25. Business Interruption and Insurance Recovery
As discussed in Note 18 Special Charges, Net, a severe rainy season impacted many parts of Colombia in December 2010 and caused the Company to temporarily cease manufacturing at its facility in Cali, Colombia due to a breach of a levy and flooding at the industrial park where the facility is located. The Company established temporary offices away from the flooded area and worked with customers to meet their critical needs through the use of its global manufacturing base. The facility re-established manufacturing operations on April 4, 2011 and operations at this facility reached full run rates in the third quarter of 2011.
The Company maintains property and business interruption insurance policies. On March 4, 2011, the Company filed a $6.0 million claim under one of its insurance policies to cover both the property damage and the business interruption (the Primary Policy). The Primary Policy had a $1.0 million deductible. In fiscal 2011, the Company collected $5.0 million as settlement of its claim under the Primary Policy and $0.7 million as settlement of claims under other insurance policies.
Included in the Predecessors Operating income (loss) for the one month ended January 28, 2011 is $1.0 million of insurance proceeds related to recovery of certain losses recognized for property damage and business interruption experienced by the Company during that period. Of the $1.0 million for the one month ended January 28, 2011, $0.3 million and $0.7 million were recorded in Selling, general and administrative expenses and Cost of goods sold, respectively, in order to offset the recognized losses included in the Primary Policy.
Note 26. Certain Relationships and Related Party Transactions
In connection with the Merger, Holdings entered into a shareholders agreement (the Shareholders Agreement) with Blackstone and certain members of the Companys management. The Shareholders Agreement governs certain matters relating to ownership of Holdings, including with respect to the election of directors of our parent companies, restrictions on the issuance or transfer of shares, including tag-along rights and drag-along rights, other special corporate governance provisions and registration rights (including customary indemnification provisions). As of December 28, 2013, the Board of Directors of the Company includes two Blackstone members, four outside members and the Companys Chief Executive Officer as an employee director. Furthermore, Blackstone has the power to designate all of the members of the Board of Directors of the Company and the right to remove any or all directors, with or without cause.
56
Blackstone Advisory Agreement
In the second quarter of 2010, the Company entered into an advisory services arrangement (the Advisory Agreement) with Blackstone Advisory Partners L.P. (Blackstone Advisory), an affiliate of Blackstone. Pursuant to the terms of the Advisory Agreement, the Company paid a fee of $2.0 million following the announcement of the parties having entered into the Merger Agreement, and a fee of $4.5 million following consummation of the Merger. In addition, the Company reimbursed Blackstone Advisory for its reasonable documented expenses, and agreed to indemnify Blackstone Advisory and related persons against certain liabilities arising out of its advisory engagement. As a result, the Predecessor recognized $4.5 million during the one month ended January 28, 2011, which is included within Special charges, net in the Consolidated Statement of Operations.
In the third quarter of 2013, the Company entered into an advisory services arrangement (the International Advisory Agreement) with Blackstone Group International Partners, LLP (BGIP), an affiliate of Blackstone. Pursuant to the terms of the International Advisory Agreement, the Company paid an aggregate fee of $3.0 million, associated with the acquisition of Fiberweb, of which 30% was paid following the announcement and the remaining 70% was paid following consummation of the transaction. In addition, the Company reimbursed BGIP for its reasonable documented expenses, and agreed to indemnify BGIP and related persons against certain liabilities arising out of its advisory engagement. As a result, the Successor recognized $3.2 million during the year ended December 28, 2013, which is included within Special charges, net in the Consolidated Statement of Operations.
Management Services Agreement
Upon the completion of the Merger, the Company became subject to a management services agreement (Management Services Agreement) with Blackstone Management Partners V L.L.C. (BMP), an affiliate of Blackstone. Under the Management Services Agreement, BMP (including through its affiliates) has agreed to provide certain monitoring, advisory and consulting services for an annual non-refundable advisory fee, to be paid at the beginning of each fiscal year, equal to the greater of (i) $3.0 million or (ii) 2.0% of the Companys consolidated EBITDA (as defined under the credit agreement governing our ABL Facility) for the immediately preceding fiscal year. The amount of such fee shall be initially paid based on the Companys then most current estimate of the Companys projected EBITDA amount for the fiscal year immediately preceding the date upon which the advisory fee is paid. After completion of the fiscal year to which the fee relates and following the availability of audited financial statements for such period, the parties will recalculate the amount of such fee based on the actual consolidated EBITDA for such period and the Company or BMP, as applicable, shall adjust such payment as necessary based on the recalculated amount. Since the Merger, the Companys advisory fee has been $3.0 million, which is paid at the beginning of each year. The amount is included in Selling, general and administrative expenses in the Consolidated Statements of Operations.
In addition, in the absence of an express agreement to provide investment banking or other financial advisory services to the Company, and without regard to whether such services were provided, BMP will be entitled to receive a fee equal to 1.0% of the aggregate transaction value upon the consummation of any acquisition, divestiture, disposition, merger, consolidation, restructuring, refinancing, recapitalization, issuance of private or public debt or equity securities (including an initial public offering of equity securities), financing or similar transaction by the Company. The fee associated with the Fiberweb transaction totaled $2.5 million and was paid in December of 2013. This amount is included in Special charges, net in the Consolidated Statement of Operations.
At any time in connection with or in anticipation of a change of control of the Company, a sale of all or substantially all of the Companys assets or an initial public offering of common equity of the Company or parent entity of the Company or their successors, BMP may elect to receive, in consideration of BMPs role in facilitating such transaction and in settlement of the termination of the services, a single lump sum cash payment equal to the then-present value of all then-current and future annual advisory fees payable under the Management Services Agreement, assuming a hypothetical termination date of the Management Service Agreement to be the twelfth anniversary of such election. The Management Service Agreement will continue until the earlier of the twelfth anniversary of the date of the agreement or such date as the Company and BMP may mutually determine. The Company will agree to indemnify BMP and its affiliates, directors, officers, employees, agents and representatives from and against all liabilities relating to the services contemplated by the transaction and advisory fee agreement and the engagement of BMP pursuant to, and the performance of BMP and its affiliates of the services contemplated by, the Management Services Agreement.
57
BMP also received transaction fees in connection with services provided related to the Merger. Pursuant to the Management Services Agreement, BMP received, at the closing of the Merger, an $8.0 million transaction fee as consideration for BMP undertaking financial and structural analysis, due diligence and other assistance in connection with the Merger. In addition, the Company agreed to reimburse BMP for any out-of-pocket expenses incurred by BMP and its affiliates in connection with the Merger. As a result, the Successor recognized $7.9 million within Special charges, net during the eleven months ended December 31, 2011, as well as capitalized $0.8 million as deferred financing costs as of January 28, 2011. BMP also receives reimbursement for out-of-pocket expenses in connection with the provision of services under the Management Services Agreement.
Other Relationships
Blackstone and its affiliates have ownership interests in a broad range of companies. We have entered into commercial transactions in the ordinary course of our business with some of these companies, including the sale of goods and services and the purchase of goods and services. Blackstone Holdings Finance Co., LLC, a Blackstone subsidiary, participated in the Fiberweb financing group and received $0.6 million associated with their pro rata participation.
Note 27. Financial Guarantees and Condensed Consolidating Financial Statements
Polymers Senior Secured Notes are fully and unconditionally guaranteed, jointly and severally on a senior secured basis, by each of Polymers 100% owned domestic subsidiaries (collectively, the Guarantors). As substantially all of Polymers operating income and cash flow is generated by its subsidiaries, funds necessary to meet Polymers debt service obligations may be provided, in part, by distributions or advances from its subsidiaries. Under certain circumstances, contractual and legal restrictions, as well as the financial condition and operating requirements of Polymers subsidiaries, could limit Polymers ability to obtain cash from its subsidiaries for the purpose of meeting its debt service obligations, including the payment of principal and interest on the Senior Secured Notes. Although holders of the Senior Secured Notes will be direct creditors of Polymers principal direct subsidiaries by virtue of the guarantees, Polymer has subsidiaries that are not included among the Guarantors (collectively, the Non-Guarantors), and such subsidiaries will not be obligated with respect to the Senior Secured Notes. As a result, the claims of creditors of the Non-Guarantors will effectively have priority with respect to the assets and earnings of such companies over the claims of creditors of Polymer, including the holders of the Senior Secured Notes.
The following Condensed Consolidating Financial Statements are presented to satisfy the disclosure requirements of Rule 3-10 of Regulation S-X. In accordance with Rule 3-10, the subsidiary guarantors are all 100% owned by PGI (the Issuer). The guarantees on the Senior Secured Notes are full and unconditional and all guarantees are joint and several. The information presents Condensed Consolidating Balance Sheets as of December 28, 2013 and December 29, 2012 and Condensed Consolidating Statements of Operations, Condensed Consolidating Statements of Other Comprehensive Income and Condensed Consolidating Statements of Cash Flows for the fiscal years ended December 28, 2013, December 29, 2012 and the eleven months ended December 31, 2011 for the Successor as well as the one month period ended January 28, 2011 for the Predecessor of (1) PGI (Issuer), (2) the Guarantors, (3) the Non-Guarantors and (4) consolidating eliminations to arrive at the information for the Company on a consolidated basis.
During 2012, the Company made changes to its presentation of certain intercompany activities between PGI (Issuer), the Guarantors, the Non-Guarantors and corresponding Eliminations within its Condensed Consolidating Financial Statements contained herein. As a result, certain prior period intercompany activities included in this note disclosure for the Condensed Consolidating Balance Sheets, the Condensed Consolidating Statements of Comprehensive Income (Loss) and the Condensed Consolidating Statements of Cash Flows have been recast to correct the classification of certain intercompany transactions. Management has determined that the adjustments were not material to prior periods and the nature of the changes is not material to the overall presentation. Accordingly, prior period Condensed Consolidating Balance Sheets, the Condensed Consolidating Statements of Comprehensive Income (Loss) and Condensed Consolidating Statements of Cash Flows included herein are not comparable to presentation included in prior period disclosures.
58
Successor Condensed Consolidating Balance Sheet
As of December 28, 2013
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
ASSETS |
||||||||||||||||||||
Current Assets: |
||||||||||||||||||||
Cash and cash equivalents |
$ | 2,068 | $ | 13,103 | $ | 70,893 | $ | | $ | 86,064 | ||||||||||
Accounts receivable, net |
| 46,828 | 147,999 | | 194,827 | |||||||||||||||
Inventories, net |
| 46,428 | 109,646 | | 156,074 | |||||||||||||||
Deferred income taxes |
385 | 2,438 | 2,318 | (2,823 | ) | 2,318 | ||||||||||||||
Other current assets |
1,887 | 12,696 | 44,513 | | 59,096 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current assets |
4,340 | 121,493 | 375,369 | (2,823 | ) | 498,379 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Property, plant and equipment, net |
2,756 | 207,256 | 442,768 | | 652,780 | |||||||||||||||
Goodwill |
| 54,683 | 60,645 | | 115,328 | |||||||||||||||
Intangible assets, net |
31,525 | 125,146 | 12,728 | | 169,399 | |||||||||||||||
Net investment in and advances to (from) subsidiaries |
1,013,856 | 615,314 | (363,414 | ) | (1,265,756 | ) | | |||||||||||||
Deferred income taxes |
| | 2,582 | | 2,582 | |||||||||||||||
Other noncurrent assets |
298 | 8,869 | 16,885 | | 26,052 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total assets |
$ | 1,052,775 | $ | 1,132,761 | $ | 547,563 | $ | (1,268,579 | ) | $ | 1,464,520 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
LIABILITIES AND SHAREHOLDERS EQUITY |
||||||||||||||||||||
Current liabilities: |
||||||||||||||||||||
Short-term borrowings |
$ | 410 | $ | | $ | 2,062 | $ | | $ | 2,472 | ||||||||||
Accounts payable and accrued liabilities |
36,510 | 61,950 | 209,271 | | 307,731 | |||||||||||||||
Income taxes payable |
369 | | 3,244 | | 3,613 | |||||||||||||||
Deferred income taxes |
| | 194 | 1,148 | 1,342 | |||||||||||||||
Current portion of long-term debt |
3,039 | | 10,758 | | 13,797 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current liabilities |
40,328 | 61,950 | 225,529 | 1,148 | 328,955 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Long-term debt |
850,767 | | 29,632 | | 880,399 | |||||||||||||||
Deferred income taxes |
974 | 12,543 | 23,689 | (3,970 | ) | 33,236 | ||||||||||||||
Other noncurrent liabilities |
1,810 | 31,718 | 28,663 | | 62,191 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities |
893,879 | 106,211 | 307,513 | (2,822 | ) | 1,304,781 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Common stock |
| | 16,966 | (16,966 | ) | | ||||||||||||||
Other shareholders equity |
158,896 | 1,026,550 | 222,241 | (1,248,791 | ) | 158,896 | ||||||||||||||
Noncontrolling interests |
| | 843 | | 843 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total shareholders equity |
158,896 | 1,026,550 | 240,050 | (1,265,757 | ) | 159,739 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities and shareholders equity |
$ | 1,052,775 | $ | 1,132,761 | $ | 547,563 | $ | (1,268,579 | ) | $ | 1,464,520 | |||||||||
|
|
|
|
|
|
|
|
|
|
59
Successor Condensed Consolidating Balance Sheet
As of December 29, 2012
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
ASSETS |
||||||||||||||||||||
Current Assets: |
||||||||||||||||||||
Cash and cash equivalents |
$ | 486 | $ | 28,285 | $ | 69,108 | $ | | $ | 97,879 | ||||||||||
Accounts receivable, net |
| 22,350 | 109,219 | | 131,569 | |||||||||||||||
Inventories, net |
| 23,843 | 71,121 | | 94,964 | |||||||||||||||
Deferred income taxes |
| 613 | 3,832 | (613 | ) | 3,832 | ||||||||||||||
Other current assets |
1,821 | 7,710 | 23,883 | | 33,414 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current assets |
2,307 | 82,801 | 277,163 | (613 | ) | 361,658 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Property, plant and equipment, net |
27,711 | 99,660 | 351,798 | | 479,169 | |||||||||||||||
Goodwill |
| 20,718 | 59,890 | | 80,608 | |||||||||||||||
Intangible assets, net |
24,313 | 42,422 | 8,928 | | 75,663 | |||||||||||||||
Net investment in and advances to (from) subsidiaries |
679,818 | 723,861 | (188,670 | ) | (1,215,009 | ) | | |||||||||||||
Deferred income taxes |
| | 945 | | 945 | |||||||||||||||
Other noncurrent assets |
275 | 5,787 | 17,964 | | 24,026 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total assets |
$ | 734,424 | $ | 975,249 | $ | 528,018 | $ | (1,215,622 | ) | $ | 1,022,069 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
LIABILITIES AND SHAREHOLDERS EQUITY |
||||||||||||||||||||
Current liabilities: |
||||||||||||||||||||
Short-term borrowings |
$ | 813 | $ | | $ | | $ | | $ | 813 | ||||||||||
Accounts payable and accrued liabilities |
28,511 | 33,344 | 135,050 | | 196,905 | |||||||||||||||
Income taxes payable |
| 89 | 3,752 | | 3,841 | |||||||||||||||
Deferred income taxes |
331 | | 14 | 134 | 479 | |||||||||||||||
Current portion of long-term debt |
107 | | 19,370 | | 19,477 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total current liabilities |
29,762 | 33,433 | 158,186 | 134 | 221,515 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Long-term debt |
560,043 | | 19,356 | | 579,399 | |||||||||||||||
Deferred income taxes |
273 | 9,149 | 24,506 | (747 | ) | 33,181 | ||||||||||||||
Other noncurrent liabilities |
5,144 | 15,540 | 28,088 | | 48,772 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities |
595,222 | 58,122 | 230,136 | (613 | ) | 882,867 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Common stock |
| | 36,083 | (36,083 | ) | | ||||||||||||||
Other shareholders equity |
139,202 | 917,127 | 261,799 | (1,178,926 | ) | 139,202 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total shareholders equity |
139,202 | 917,127 | 297,882 | (1,215,009 | ) | 139,202 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Total liabilities and shareholders equity |
$ | 734,424 | $ | 975,249 | $ | 528,018 | $ | (1,215,622 | ) | $ | 1,022,069 | |||||||||
|
|
|
|
|
|
|
|
|
|
60
Successor Condensed Consolidating Statement of Operations
For the Fiscal Year Ended December 28, 2013
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net sales |
$ | | $ | 392,212 | $ | 844,997 | $ | (22,347 | ) | $ | 1,214,862 | |||||||||
Cost of goods sold |
(103 | ) | (334,278 | ) | (706,772 | ) | 22,347 | (1,018,806 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
(103 | ) | 57,934 | 138,225 | | 196,056 | ||||||||||||||
Selling, general and administrative expenses |
(44,835 | ) | (28,744 | ) | (79,609 | ) | | (153,188 | ) | |||||||||||
Special charges, net |
(22,080 | ) | (1,381 | ) | (9,727 | ) | | (33,188 | ) | |||||||||||
Other operating, net |
34 | (442 | ) | (2,104 | ) | | (2,512 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating income (loss) |
(66,984 | ) | 27,367 | 46,785 | | 7,168 | ||||||||||||||
Other income (expense): |
||||||||||||||||||||
Interest expense |
(51,558 | ) | 14,655 | (19,071 | ) | | (55,974 | ) | ||||||||||||
Intercompany royalty and technical service fees |
20,405 | (4,445 | ) | (15,960 | ) | | | |||||||||||||
Debt modification and extinguishment costs |
(3,334 | ) | | | | (3,334 | ) | |||||||||||||
Foreign currency and other, net |
375 | (246 | ) | (8,980 | ) | | (8,851 | ) | ||||||||||||
Equity in earnings of subsidiaries |
64,273 | (1,179 | ) | | (63,094 | ) | | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) before income taxes |
(36,823 | ) | 36,152 | 2,774 | (63,094 | ) | (60,991 | ) | ||||||||||||
Income tax (provision) benefit |
11,890 | 28,758 | (4,624 | ) | | 36,024 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) |
(24,933 | ) | 64,910 | (1,850 | ) | (63,094 | ) | (24,967 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Less: Earnings attributable to noncontrolling interests |
| | (34 | ) | | (34 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) attributable to Polymer Group, Inc. |
$ | (24,933 | ) | $ | 64,910 | $ | (1,816 | ) | $ | (63,094 | ) | $ | (24,933 | ) | ||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Comprehensive income (loss) |
$ | (18,270 | ) | $ | 75,369 | $ | (1,496 | ) | $ | (73,873 | ) | $ | (18,270 | ) | ||||||
|
|
|
|
|
|
|
|
|
|
Successor Condensed Consolidating Statement of Operations
For the Fiscal Year Ended December 29, 2012
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net sales |
$ | | $ | 367,548 | $ | 808,134 | $ | (20,519 | ) | $ | 1,155,163 | |||||||||
Cost of goods sold |
131 | (319,537 | ) | (659,030 | ) | 20,519 | (957,917 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
131 | 48,011 | 149,104 | | 197,246 | |||||||||||||||
Selling, general and administrative expenses |
(40,053 | ) | (24,190 | ) | (76,533 | ) | | (140,776 | ) | |||||||||||
Special charges, net |
(8,515 | ) | (2,305 | ) | (8,772 | ) | | (19,592 | ) | |||||||||||
Other operating, net |
5 | 264 | 18 | | 287 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating income (loss) |
(48,432 | ) | 21,780 | 63,817 | | 37,165 | ||||||||||||||
Other income (expense): |
||||||||||||||||||||
Interest expense |
(52,090 | ) | 21,192 | (19,516 | ) | | (50,414 | ) | ||||||||||||
Intercompany royalty and technical service fees |
17,097 | (4,132 | ) | (12,965 | ) | | | |||||||||||||
Foreign currency and other, net |
18,938 | (18,901 | ) | (5,171 | ) | | (5,134 | ) | ||||||||||||
Equity in earnings of subsidiaries |
32,077 | 19,260 | | (51,337 | ) | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) before income taxes |
(32,410 | ) | 39,199 | 26,165 | (51,337 | ) | (18,383 | ) | ||||||||||||
Income tax (provision) benefit |
6,372 | (5,886 | ) | (8,141 | ) | | (7,655 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) |
(26,038 | ) | 33,313 | 18,024 | (51,337 | ) | (26,038 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Comprehensive income (loss) |
$ | (43,678 | ) | $ | 17,536 | $ | 481 | $ | (18,017 | ) | $ | (43,678 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
61
Successor Condensed Consolidating Statement of Operations
For the Eleven Months Ended December 31, 2011
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net sales |
$ | | $ | 338,009 | $ | 777,759 | $ | (12,839 | ) | $ | 1,102,929 | |||||||||
Cost of goods sold |
(70 | ) | (296,226 | ) | (649,066 | ) | 12,839 | (932,523 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
(70 | ) | 41,783 | 128,693 | | 170,406 | ||||||||||||||
Selling, general and administrative expenses |
(35,025 | ) | (23,943 | ) | (75,515 | ) | | (134,483 | ) | |||||||||||
Special charges, net |
(29,316 | ) | (3,102 | ) | (8,927 | ) | | (41,345 | ) | |||||||||||
Other operating, net |
(696 | ) | 360 | (2,298 | ) | | (2,634 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating income (loss) |
(65,107 | ) | 15,098 | 41,953 | | (8,056 | ) | |||||||||||||
Other income (expense): |
||||||||||||||||||||
Interest expense |
(38,240 | ) | 16,206 | (24,375 | ) | | (46,409 | ) | ||||||||||||
Intercompany royalty and technical service fees |
6,543 | 7,845 | (14,388 | ) | | | ||||||||||||||
Foreign currency and other, net |
(15,478 | ) | (718 | ) | (2,440 | ) | | (18,636 | ) | |||||||||||
Equity in earnings of subsidiaries |
20,939 | (19,608 | ) | | (1,331 | ) | | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) before income taxes |
(91,343 | ) | 18,823 | 750 | (1,331 | ) | (73,101 | ) | ||||||||||||
Income tax (provision) benefit |
15,172 | 1,868 | (13,768 | ) | | 3,272 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) from continuing operations |
(76,171 | ) | 20,691 | (13,018 | ) | (1,331 | ) | (69,829 | ) | |||||||||||
Discontinued operations, net of tax |
| | (6,283 | ) | | (6,283 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) |
(76,171 | ) | 20,691 | (19,301 | ) | (1,331 | ) | (76,112 | ) | |||||||||||
Less: Earnings attributable to noncontrolling interests |
| | 59 | | 59 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) attributable to PGI |
$ | (76,171 | ) | $ | 20,691 | $ | (19,360 | ) | $ | (1,331 | ) | $ | (76,171 | ) | ||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Comprehensive income (loss) |
$ | (73,300 | ) | $ | 53,290 | $ | (3,081 | ) | $ | (50,271 | ) | $ | (73,362 | ) | ||||||
|
|
|
|
|
|
|
|
|
|
62
Predecessor Condensed Consolidating Statement of Operations
For the One Month Ended January 28, 2011
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net sales |
$ | | $ | 27,052 | $ | 58,887 | $ | (1,333 | ) | $ | 84,606 | |||||||||
Cost of goods sold |
24 | (22,587 | ) | (47,301 | ) | 1,333 | (68,531 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Gross profit |
24 | 4,465 | 11,586 | | 16,075 | |||||||||||||||
Selling, general and administrative expenses |
(3,620 | ) | (1,873 | ) | (6,071 | ) | | (11,564 | ) | |||||||||||
Special charges, net |
(18,944 | ) | (170 | ) | (1,710 | ) | | (20,824 | ) | |||||||||||
Other operating, net |
1 | 42 | 521 | | 564 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Operating income (loss) |
(22,539 | ) | 2,464 | 4,326 | | (15,749 | ) | |||||||||||||
Other income (expense): |
||||||||||||||||||||
Interest expense |
(1,859 | ) | 1,176 | (1,239 | ) | | (1,922 | ) | ||||||||||||
Intercompany royalty and technical service fees |
546 | 683 | (1,229 | ) | | | ||||||||||||||
Foreign currency and other, net |
(28 | ) | (85 | ) | 31 | | (82 | ) | ||||||||||||
Equity in earnings of subsidiaries |
5,198 | 1,672 | | (6,870 | ) | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) before income taxes |
(18,682 | ) | 5,910 | 1,889 | (6,870 | ) | (17,753 | ) | ||||||||||||
Income tax (provision) benefit |
479 | (706 | ) | (322 | ) | | (549 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Income (loss) from continuing operations |
(18,203 | ) | 5,204 | 1,567 | (6,870 | ) | (18,302 | ) | ||||||||||||
Discontinued operations, net of tax |
| | 182 | | 182 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) |
(18,203 | ) | 5,204 | 1,749 | (6,870 | ) | (18,120 | ) | ||||||||||||
Less: Earnings attributable to noncontrolling interests |
| | 83 | | 83 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net income (loss) attributable to PGI |
$ | (18,203 | ) | $ | 5,204 | $ | 1,666 | $ | (6,870 | ) | $ | (18,203 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Comprehensive income (loss) |
$ | (15,175 | ) | $ | 8,014 | $ | 2,024 | $ | (10,038 | ) | $ | (15,175 | ) | |||||||
|
|
|
|
|
|
|
|
|
|
63
Successor Condensed Consolidating Statement of Cash Flows
For the Fiscal Year Ended December 28, 2013
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net cash provided by (used in) operating activities |
$ | (97,500 | ) | $ | 64,440 | $ | 49,910 | $ | | $ | 16,850 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Purchases of property, plant and equipment |
(1,356 | ) | (9,841 | ) | (43,445 | ) | | (54,642 | ) | |||||||||||
Proceeds from the sale of assets |
| | 435 | | 435 | |||||||||||||||
Acquisition of intangibles and other |
(356 | ) | | (4,226 | ) | | (4,582 | ) | ||||||||||||
Acquisitions, net of cash acquired |
(278,970 | ) | | | | (278,970 | ) | |||||||||||||
Intercompany investing activities, net |
(12,783 | ) | (81,373 | ) | (15,000 | ) | 109,156 | | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) investing activities |
(293,465 | ) | (91,214 | ) | (62,236 | ) | 109,156 | (337,759 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Issuance of common stock |
30,504 | | | | 30,504 | |||||||||||||||
Proceeds from long-term borrowings |
612,602 | | 17,397 | | 629,999 | |||||||||||||||
Proceeds from short-term borrowings |
2,216 | | 1,871 | | 4,087 | |||||||||||||||
Repayment of long-term borrowings |
(318,154 | ) | | (19,525 | ) | | (337,679 | ) | ||||||||||||
Repayment of short-term borrowings |
(2,619 | ) | | | | (2,619 | ) | |||||||||||||
Loan acquisition costs |
(16,102 | ) | | | | (16,102 | ) | |||||||||||||
Intercompany financing activities, net |
84,100 | 11,592 | 13,464 | (109,156 | ) | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) financing activities |
392,547 | 11,592 | 13,207 | (109,156 | ) | 308,190 | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Effect of exchange rate changes on cash |
| | 904 | | 904 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net change in cash and cash equivalents |
1,582 | (15,182 | ) | 1,785 | | (11,815 | ) | |||||||||||||
Cash and cash equivalents at beginning of period |
486 | 28,285 | 69,108 | | 97,879 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Cash and cash equivalents at end of period |
$ | 2,068 | $ | 13,103 | $ | 70,893 | $ | | $ | 86,064 | ||||||||||
|
|
|
|
|
|
|
|
|
|
64
Successor Condensed Consolidating Statement of Cash Flows
For the Fiscal Year Ended December 29, 2012
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net cash provided by (used in) operating activities |
$ | (81,186 | ) | $ | 77,313 | $ | 79,344 | $ | | $ | 75,471 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Purchases of property, plant and equipment |
(26,043 | ) | (4,021 | ) | (21,561 | ) | | (51,625 | ) | |||||||||||
Proceeds from the sale of assets |
| 1,646 | 14 | | 1,660 | |||||||||||||||
Acquisition of intangibles and other |
(268 | ) | | | | (268 | ) | |||||||||||||
Intercompany investing activities, net |
57,118 | (37,797 | ) | (25,218 | ) | 5,897 | | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) investing activities |
30,807 | (40,172 | ) | (46,765 | ) | 5,897 | (50,233 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Issuance of common stock |
1,087 | | | | 1,087 | |||||||||||||||
Proceeds from long-term borrowings |
| | 10,977 | | 10,977 | |||||||||||||||
Proceeds from short-term borrowings |
2,725 | | 3,000 | | 5,725 | |||||||||||||||
Repayment of long-term borrowings |
(107 | ) | | (7,571 | ) | | (7,678 | ) | ||||||||||||
Repayment of short-term borrowings |
(1,933 | ) | | (8,000 | ) | | (9,933 | ) | ||||||||||||
Loan acquisition costs |
(220 | ) | | | | (220 | ) | |||||||||||||
Intercompany financing activities, net |
46,178 | (23,430 | ) | (16,851 | ) | (5,897 | ) | | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) financing activities |
47,730 | (23,430 | ) | (18,445 | ) | (5,897 | ) | (42 | ) | |||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Effect of exchange rate changes on cash |
| | (59 | ) | | (59 | ) | |||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net change in cash and cash equivalents |
(2,649 | ) | 13,711 | 14,075 | | 25,137 | ||||||||||||||
Cash and cash equivalents at beginning of period |
3,135 | 14,574 | 55,033 | | 72,742 | |||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Cash and cash equivalents at end of period |
$ | 486 | $ | 28,285 | $ | 69,108 | $ | | $ | 97,879 | ||||||||||
|
|
|
|
|
|
|
|
|
|
65
Successor Condensed Consolidating Statement of Cash Flows
For the Eleven Months Ended December 31, 2011
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net cash provided by (used in) operating activities |
$ | (39,211 | ) | $ | 27,013 | $ | 36,315 | $ | | $ | 24,117 | |||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Investing activities: |
||||||||||||||||||||
Acquisition of Polymer Group, Inc. |
(403,496 | ) | | | | (403,496 | ) | |||||||||||||
Purchases of property, plant and equipment |
(21,599 | ) | (11,183 | ) | (35,646 | ) | | (68,428 | ) | |||||||||||
Proceeds from the sale of assets |
| 85 | 11,310 | | 11,395 | |||||||||||||||
Acquisition of noncontrolling interest |
| | (7,246 | ) | | (7,246 | ) | |||||||||||||
Acquisition of intangibles and other |
(177 | ) | | (16 | ) | | (193 | ) | ||||||||||||
Intercompany investing activities, net |
3,519 | 15,434 | (20,572 | ) | 1,619 | | ||||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Net cash provided by (used in) investing activities |
(421,753 | ) | 4,336 | (52,170 | ) | 1,619 | (467,968 | ) | ||||||||||||
|
|
|
|
|
|
|
|
|
|
|||||||||||
Financing activities: |
||||||||||||||||||||
Proceeds from Issuance of Senior Notes |
560,000 | | | | 560,000 | |||||||||||||||
Issuance of common stock |
259,807 | | | | 259,807 | |||||||||||||||
Proceeds from long-term borrowings |
| | 10,281 | | 10,281 | |||||||||||||||
Proceeds from short-term borrowings |
| | 8,245 | | 8,245 | |||||||||||||||
Repayment of Term Loan |
(286,470 | ) | | | | (286,470 | ) | |||||||||||||
Repayment of long-term borrowings |
(31,541 | ) | | (19,504 | ) | | (51,045 | ) | ||||||||||||
Repayment of short-term borrowings |
(631 | ) | | (35,825 | ) | | (36,456 | ) | ||||||||||||
Loan acquisition costs |
(19,252 | ) | | | | (19,252 | ) | |||||||||||||
Intercompany financing activities, net |
(17,856 | ) | (19,985 | ) | 39,460 | (1,619 | ) | | ||||||||||||
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Net cash provided by (used in) financing activities |
464,057 | (19,985 | ) | 2,657 | (1,619 | ) | 445,110 | |||||||||||||
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Effect of exchange rate changes on cash |
| | 712 | | 712 | |||||||||||||||
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Net change in cash and cash equivalents |
3,093 | 11,364 | (12,486 | ) | | 1,971 | ||||||||||||||
Cash and cash equivalents at beginning of period |
42 | 3,210 | 67,519 | | 70,771 | |||||||||||||||
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Cash and cash equivalents at end of period |
$ | 3,135 | $ | 14,574 | $ | 55,033 | $ | | $ | 72,742 | ||||||||||
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66
Predecessor Condensed Consolidating Statement of Cash Flows
For the One Month Ended January 28, 2011
In thousands |
PGI (Issuer) |
Guarantors | Non- Guarantors |
Eliminations | Consolidated | |||||||||||||||
Net cash (used in) provided by operating activities |
$ | (40,725 | ) | $ | 6,886 | $ | 8,569 | $ | | $ | (25,270 | ) | ||||||||
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Investing activities: |
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Purchases of property, plant and equipment |
(28 | ) | (5,652 | ) | (2,725 | ) | | (8,405 | ) | |||||||||||
Proceeds from the sale of assets |
| 65 | 40 | | 105 | |||||||||||||||
Acquisition of intangibles and other |
(5 | ) | | | | (5 | ) | |||||||||||||
Intercompany investing activities, net |
2,805 | (5,250 | ) | (4,000 | ) | 6,445 | | |||||||||||||
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Net cash provided by (used in) investing activities |
2,772 | (10,837 | ) | (6,685 | ) | 6,445 | (8,305 | ) | ||||||||||||
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Financing activities: |
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Proceeds from long-term borrowings |
31,500 | | | | 31,500 | |||||||||||||||
Proceeds from short-term borrowings |
631 | | | | 631 | |||||||||||||||
Repayment of long-term borrowings |
| | (24 | ) | | (24 | ) | |||||||||||||
Repayment of short-term borrowings |
| | (665 | ) | | (665 | ) | |||||||||||||
Intercompany financing activities, net |
5,250 | 2,872 | (1,677 | ) | (6,445 | ) | | |||||||||||||
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Net cash provided by (used in) financing activities |
37,381 | 2,872 | (2,366 | ) | (6,445 | ) | 31,442 | |||||||||||||
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Effect of exchange rate changes on cash |
| | 549 | | 549 | |||||||||||||||
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Net change in cash and cash equivalents |
(572 | ) | (1,079 | ) | 67 | | (1,584 | ) | ||||||||||||
Cash and cash equivalents at beginning of period |
614 | 4,289 | 67,452 | | 72,355 | |||||||||||||||
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Cash and cash equivalents at end of period |
$ | 42 | $ | 3,210 | $ | 67,519 | $ | | $ | 70,771 | ||||||||||
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Note 28. Subsequent Event
On January 27, 2014, the Company announced that PGI Polímeros do Brazil, a Brazilian corporation and wholly-owned subsidiary of the Company (PGI Acquisition Company.), entered into a Stock Purchase Agreement with Companhia Providência Indústria e Comércio, a Brazilian corporation (Providência) and certain shareholders named therein. Pursuant to the terms and subject to the conditions of the Stock Purchase Agreement, PGI Acquisition Company will acquire a 71.25% controlling interest in Providência (the Potential Acquisition). Following the closing of the Potential Acquisition, pursuant to Brazilian Corporation Law and Providências Bylaws, PGI Acquisition Company will be required to launch a tender offer on substantially the same terms and conditions of the Stock Purchase Agreement to acquire the remaining outstanding capital stock of Providência from the minority shareholders (the Mandatory Tender Offer). The Company expects to fund the Potential Acquisition and the Mandatory Tender Offer with new secured and/or unsecured debt. The Company has obtained approximately $570.0 million of financing commitments from lenders in connection with the Potential Acquisition. Completion of the transaction is subject to customary closing conditions, including approval of the Potential Acquisition by antitrust authorities. Providência is a leading manufacturer of nonwovens primarily used in hygiene applications as well as industrial and healthcare applications. Based in Brazil, Providência has four locations, including one in the United States.
On March 7, 2014, the Board of Directors of Polymer Group, Inc. (the Company) announced its intention for the Company to exit the European roofing business in an effort to optimize the Companys portfolio. The Company will comply with all legal obligations associated with this expressed intention. The plan could include (1) the possible shutdown of two manufacturing lines at the Companys Berlin, Germany manufacturing facility; (2) the possible closure of the Companys manufacturing facilities in Aschersleben, Germany with the consolidation of its converting activities to Berlin and (3) possible workforce reductions at both facilities. The Company expects that the restructuring will be substantially complete by the end of 2014, subject to compliance with its legal obligations and any associated impacts on timing.
67
Total cash restructuring costs for the exit plan (including both facilities) are expected to be within the range of 5.2 million to 6.5 million. Of the total cash charge, approximately 5.0 million to 6.0 million is related to employee-related expenses, including termination expenses, site closure costs and advisory fees. The remaining charges of 0.2 million to 0.5 million are related to equipment relocation, startup and other costs. These estimates are subject to a number of assumptions (including the number of employees accepting severance packages and the specific timing of the implementation of the exit plan). Actual results may differ from expected results.
68