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Table of Contents

 

 

 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, DC 20549

 

FORM 10-Q

 

(Mark One)

 

x      Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the quarterly period ended September 27, 2014

 

Or

 

o         Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from              to          

 

Commission file number:  1-32266

 

POLYPORE INTERNATIONAL, INC.

(Exact Name of Registrant as Specified in Its Charter)

 

Delaware

 

43-2049334

(State or Other Jurisdiction of
Incorporation or Organization)

 

(IRS Employer

Identification No.)

 

 

 

11430 North Community House Road, Suite 350
Charlotte, North Carolina

 


28277

(Address of Principal Executive Offices)

 

(Zip Code)

 

(704) 587-8409

(Registrant’s Telephone Number, Including Area Code)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. x Yes o No

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). x Yes o No

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See the definitions of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer x

 

Accelerated filer o

 

 

 

Non-accelerated filer o

 

Smaller reporting company o

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). o Yes x No

 

There were 44,653,367 shares of the registrant’s common stock outstanding as of October 29, 2014.

 

 

 



Table of Contents

 

Polypore International, Inc.

Index to Quarterly Report on Form 10-Q

For the Quarterly Period Ended September 27, 2014

 

 

 

Page

 

 

 

PART I

FINANCIAL INFORMATION

 

 

 

 

Item 1.

Financial Statements

4

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

16

Item 3.

Quantitative and Qualitative Disclosures About Market Risk

25

Item 4.

Controls and Procedures

26

 

 

 

PART II

OTHER INFORMATION

 

 

 

 

Item 2.

Unregistered Sales of Equity Securities and Use of Proceeds

27

Item 6.

Exhibits

27

 

 

 

SIGNATURES

 

28

 

In this Quarterly Report on Form 10-Q, the words “Polypore International,” “Company,” “we,” “us” and “our” refer to Polypore International, Inc. together with its subsidiaries, unless the context indicates otherwise.

 

2



Table of Contents

 

Forward-looking Statements

 

This Quarterly Report on Form 10-Q includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended (the “Securities Act”), Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”), and the Private Securities Litigation Reform Act of 1995. All statements other than statements of historical facts included in this Quarterly Report on Form 10-Q that address activities, events or developments that we expect, believe or anticipate will or may occur in the future are forward-looking statements, including, in particular, the statements about Polypore International’s plans, objectives, strategies and prospects regarding, among other things, the financial condition, results of operations and business of Polypore International. We have identified some of these forward-looking statements with words like “believe,” “may,” “will,” “should,” “expect,” “intend,” “plan,” “predict,” “anticipate,” “estimate” or “continue” and other words and terms of similar meaning. These forward-looking statements may be contained under the captions entitled “Management’s Discussion and Analysis of Financial Condition and Results of Operations” or “Controls and Procedures,” the Company’s financial statements or the notes thereto or elsewhere in this Quarterly Report on Form 10-Q.

 

These forward-looking statements are based on current expectations about future events affecting us and are subject to uncertainties and factors relating to our operations and business environment, all of which are difficult to predict and many of which are beyond our control. Many factors mentioned in our discussion in this Quarterly Report on Form 10-Q, including the risks outlined under the caption entitled “Risk Factors” in our Annual Report on Form 10-K for the fiscal year ended December 28, 2013, will be important in determining future results. Although we believe that the expectations reflected in our forward-looking statements are reasonable, we do not know whether our expectations will prove correct. They can be affected by inaccurate assumptions we might make or by known or unknown risks and uncertainties, including with respect to Polypore International, the following, among other things:

 

·                  the highly competitive nature of the markets in which we sell our products;

·                  the failure to continue to develop innovative products;

·                  the loss of our customers;

·                  the vertical integration by our customers of the production of our products into their own manufacturing processes;

·                  increases in prices for raw materials or the loss of key supplier contracts;

·                  our substantial indebtedness;

·                  interest rate risk related to our variable-rate indebtedness;

·                  our inability to generate cash;

·                  restrictions contained in our senior secured credit agreement;

·                  employee slowdowns, strikes or similar actions;

·                  product liability claims exposure;

·                  risks in connection with our operations outside the United States, including compliance with applicable anti-corruption laws;

·                  the incurrence of substantial costs to comply with, or as a result of violations of, or liabilities under environmental laws;

·                  the failure to protect our intellectual property;

·                  the loss of senior management;

·                  the incurrence of additional debt, contingent liabilities and expenses in connection with future acquisitions;

·                  the failure to effectively integrate newly acquired operations;

·                  lithium market demand not materializing as anticipated;

·                  the absence of expected returns from the intangible assets we have recorded; and

·                  natural disasters, epidemics, terrorist acts and other events beyond our control.

 

Because our actual results, performance or achievements could differ materially from those expressed in, or implied by, the forward-looking statements, we cannot give any assurance that any of the events anticipated by the forward-looking statements will occur or, if any of them do, what impact they will have on Polypore International’s results of operations and financial condition. You are cautioned not to place undue reliance on these forward-looking statements, which speak only as of the date of this Quarterly Report on Form 10-Q. We do not undertake any obligation to update these forward-looking statements to reflect new information, future events or otherwise, except as may be required under federal securities laws.

 

3



Table of Contents

 

PART I — FINANCIAL INFORMATION

 

Item 1.  Financial Statements

 

Polypore International, Inc.

Condensed consolidated balance sheets

 

 

 

September 27, 2014

 

 

 

(in thousands, except share data)

 

(unaudited)

 

December 28, 2013*

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

35,111

 

$

163,423

 

Accounts receivable, net

 

118,297

 

113,506

 

Inventories

 

105,276

 

113,860

 

Prepaid and other

 

22,367

 

18,118

 

Total current assets

 

281,051

 

408,907

 

Property, plant and equipment, net

 

567,703

 

595,375

 

Goodwill

 

444,512

 

444,512

 

Intangibles and loan acquisition costs, net

 

81,868

 

93,792

 

Other

 

8,001

 

7,627

 

Total assets

 

$

1,383,135

 

$

1,550,213

 

 

 

 

 

 

 

Liabilities and shareholders’ equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable

 

$

23,614

 

$

31,764

 

Accrued liabilities

 

43,551

 

49,266

 

Income taxes payable

 

3,888

 

4,055

 

Current portion of debt

 

31,000

 

16,875

 

Total current liabilities

 

102,053

 

101,960

 

Debt, less current portion

 

468,750

 

629,375

 

Pension obligations, less current portion

 

98,440

 

102,821

 

Deferred income taxes

 

71,275

 

70,332

 

Other

 

22,141

 

26,149

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ equity:

 

 

 

 

 

Preferred stock - 15,000,000 shares authorized, no shares issued and outstanding

 

 

 

Common stock, $.01 par value - 200,000,000 shares authorized, 47,123,985 issued and 44,653,618 outstanding at September 27, 2014 and 46,926,205 issued and 44,916,570 outstanding at December 28, 2013

 

471

 

469

 

Paid-in capital

 

587,826

 

569,362

 

Retained earnings

 

153,580

 

137,379

 

Accumulated other comprehensive loss

 

(27,224

)

(12,865

)

Treasury stock, at cost - 2,470,367 shares at September 27, 2014 and 2,009,635 shares at December 28, 2013

 

(100,995

)

(80,668

)

Total Polypore shareholders’ equity

 

613,658

 

613,677

 

Noncontrolling interest

 

6,818

 

5,899

 

Total shareholders’ equity

 

620,476

 

619,576

 

Total liabilities and shareholders’ equity

 

$

1,383,135

 

$

1,550,213

 

 


* Derived from audited consolidated financial statements

 

See notes to condensed consolidated financial statements

 

4



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of income

(unaudited)

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands, except per share data)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net sales

 

$

165,539

 

$

152,020

 

$

493,162

 

$

466,858

 

Cost of goods sold

 

112,036

 

104,389

 

322,505

 

309,606

 

Gross profit

 

53,503

 

47,631

 

170,657

 

157,252

 

Selling, general and administrative expenses

 

34,999

 

33,260

 

109,362

 

96,390

 

Operating income

 

18,504

 

14,371

 

61,295

 

60,862

 

Other (income) expense:

 

 

 

 

 

 

 

 

 

Interest expense, net

 

3,328

 

9,919

 

18,561

 

29,631

 

Foreign currency and other

 

(4,406

)

601

 

(5,568

)

902

 

Costs related to purchase of 7.5% senior notes

 

 

 

24,937

 

 

Write-off of loan acquisition costs and other expenses associated with refinancing of senior credit agreement

 

 

 

1,148

 

 

 

 

(1,078

)

10,520

 

39,078

 

30,533

 

Income from continuing operations before income taxes

 

19,582

 

3,851

 

22,217

 

30,329

 

Income taxes

 

6,157

 

(894

)

4,399

 

7,030

 

Income from continuing operations

 

13,425

 

4,745

 

17,818

 

23,299

 

Income (loss) from discontinued operations, net of income taxes

 

(327

)

2,514

 

(655

)

8,822

 

Net income

 

13,098

 

7,259

 

17,163

 

32,121

 

Less: Net income attributable to noncontrolling interest

 

409

 

240

 

962

 

641

 

Net income attributable to Polypore International, Inc.

 

$

12,689

 

$

7,019

 

$

16,201

 

$

31,480

 

 

 

 

 

 

 

 

 

 

 

Net income attributable to Polypore International, Inc.:

 

 

 

 

 

 

 

 

 

Income from continuing operations

 

$

13,016

 

$

4,505

 

$

16,856

 

$

22,658

 

Income (loss) from discontinued operations

 

(327

)

2,514

 

(655

)

8,822

 

Net income attributable to Polypore International, Inc.

 

$

12,689

 

$

7,019

 

$

16,201

 

$

31,480

 

 

 

 

 

 

 

 

 

 

 

Net income attributable to Polypore International, Inc. per share - basic:

 

 

 

 

 

 

 

 

 

Continuing operations

 

$

0.29

 

$

0.10

 

$

0.38

 

$

0.50

 

Discontinued operations

 

(0.01

)

0.06

 

(0.02

)

0.19

 

Net income attributable to Polypore International, Inc. per share

 

$

0.28

 

$

0.16

 

$

0.36

 

$

0.69

 

 

 

 

 

 

 

 

 

 

 

Net income attributable to Polypore International, Inc. per share - diluted:

 

 

 

 

 

 

 

 

 

Continuing operations

 

$

0.29

 

$

0.10

 

$

0.37

 

$

0.49

 

Discontinued operations

 

(0.01

)

0.05

 

(0.01

)

0.19

 

Net income attributable to Polypore International, Inc. per share

 

$

0.28

 

$

0.15

 

$

0.36

 

$

0.68

 

 

 

 

 

 

 

 

 

 

 

Weighted average shares outstanding - basic

 

44,688,921

 

44,748,071

 

44,819,952

 

45,877,092

 

Weighted average shares outstanding - diluted

 

45,337,707

 

45,386,263

 

45,420,185

 

46,526,755

 

 

See notes to condensed consolidated financial statements

 

5



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of comprehensive income (loss)

(unaudited)

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net income

 

$

13,098

 

$

7,259

 

$

17,163

 

$

32,121

 

Other comprehensive income (loss):

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustment

 

(16,193

)

8,631

 

(16,578

)

2,922

 

Change in net actuarial loss and prior service credit

 

1,215

 

(712

)

1,397

 

(73

)

Unrealized gain on interest rate swap

 

958

 

 

958

 

 

Income taxes related to other comprehensive income (loss)

 

(351

)

(415

)

(179

)

77

 

Other comprehensive income (loss)

 

(14,371

)

7,504

 

(14,402

)

2,926

 

Comprehensive income (loss)

 

(1,273

)

14,763

 

2,761

 

35,047

 

Less: Comprehensive income attributable to noncontrolling interest

 

411

 

262

 

919

 

787

 

Comprehensive income (loss) attributable to Polypore International, Inc.

 

$

(1,684

)

$

14,501

 

$

1,842

 

$

34,260

 

 

See notes to condensed consolidated financial statements

 

6



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of cash flows

(unaudited)

 

 

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

Operating activities:

 

 

 

 

 

Net income

 

$

17,163

 

$

32,121

 

Adjustments to reconcile net income to net cash provided by operating activities:

 

 

 

 

 

Depreciation expense

 

33,155

 

34,350

 

Amortization expense

 

8,345

 

8,892

 

Amortization of loan acquisition costs

 

1,419

 

1,855

 

Stock-based compensation

 

17,431

 

14,194

 

Loss on disposal of property, plant and equipment

 

141

 

948

 

Foreign currency (gain) loss

 

(3,096

)

1,076

 

Deferred income taxes

 

(9,800

)

(3,201

)

Costs related to purchase of 7.5% senior notes

 

24,937

 

 

Write-off of loan acquisition costs and other expenses associated with refinancing of senior credit agreement

 

1,148

 

 

Changes in operating assets and liabilities:

 

 

 

 

 

Accounts receivable

 

(7,713

)

18,154

 

Inventories

 

4,780

 

1,867

 

Prepaid and other current assets

 

1,631

 

10,672

 

Accounts payable and accrued liabilities

 

(11,766

)

4,839

 

Income taxes payable

 

103

 

(446

)

Other, net

 

5,160

 

2,332

 

Net cash provided by operating activities

 

83,038

 

127,653

 

Investing activities:

 

 

 

 

 

Purchases of property, plant and equipment, net

 

(17,520

)

(19,778

)

Net cash used in investing activities

 

(17,520

)

(19,778

)

Financing activities:

 

 

 

 

 

Proceeds from new senior credit agreement

 

500,000

 

 

Principal payments in connection with refinancing of senior credit agreement

 

(273,750

)

 

Purchase of 7.5% senior notes

 

(385,542

)

 

Loan acquisition costs

 

(4,080

)

 

Principal payments on debt

 

(13,750

)

(15,000

)

Proceeds from revolving credit facility

 

114,000

 

54,200

 

Payments on revolving credit facility

 

(108,000

)

(89,200

)

Repurchases of common stock

 

(20,327

)

(80,668

)

Proceeds from stock option exercises

 

1,035

 

2,039

 

Contributions from noncontrolling interest.

 

 

1,330

 

Net cash used in financing activities

 

(190,414

)

(127,299

)

Effect of exchange rate changes on cash and cash equivalents

 

(3,416

)

1,464

 

Net decrease in cash and cash equivalents

 

(128,312

)

(17,960

)

Cash and cash equivalents at beginning of period

 

163,423

 

44,873

 

Cash and cash equivalents at end of period

 

$

35,111

 

$

26,913

 

 

See notes to condensed consolidated financial statements

 

7



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

1.             Description of Business and Basis of Presentation

 

Description of Business

 

Polypore International, Inc. (the “Company”) is a leading global high-technology filtration company that develops, manufactures and markets specialized microporous membranes used in separation and filtration processes. The Company has a global presence in the major geographic markets of North America, South America, Europe and Asia.

 

Basis of Presentation

 

The accompanying unaudited condensed consolidated financial statements include the accounts of the Company and all majority-owned subsidiaries after elimination of intercompany accounts and transactions.  The unaudited condensed consolidated financial statements are prepared in accordance with U.S. generally accepted accounting principles (“U.S. GAAP”) for interim financial information. Accordingly, the unaudited condensed consolidated financial statements and notes do not contain certain information included in the Company’s annual financial statements. In the opinion of management, all normal and recurring adjustments that are necessary for a fair presentation have been made. Certain amounts previously presented in the condensed consolidated financial statements for prior periods have been reclassified to conform to current classifications. The unaudited condensed consolidated financial statements should be read in conjunction with the consolidated financial statements in the Company’s Annual Report on Form 10-K for the fiscal year ended December 28, 2013. Operating results for the three and nine months ended September 27, 2014 are not necessarily indicative of the results that may be expected for the fiscal year ending January 3, 2015.

 

On December 19, 2013, the Company completed the sale of its Microporous business. The results of operations from this business have been presented as discontinued operations. All disclosures and amounts in the notes to the condensed consolidated financial statements relate to the Company’s continuing operations, unless otherwise indicated.

 

2.             Recent Accounting Pronouncements

 

In May 2014, the FASB issued ASU No. 2014-09, Revenue from Contracts with Customers, which requires an entity to recognize the amount of revenue to which it expects to be entitled for the transfer of promised goods or services to customers. The ASU will replace most existing revenue recognition guidance in U.S. GAAP when it becomes effective. The new standard is effective for the Company on January 1, 2017. Early application is not permitted. The standard permits the use of either the retrospective or cumulative effect transition method. The Company is evaluating the effect that this standard will have on its consolidated financial statements and related disclosures.

 

3.             Inventories

 

Inventories are carried at the lower of cost or market using the first-in, first-out method of accounting and consist of:

 

(in thousands)

 

September 27, 2014

 

December 28, 2013

 

Raw materials

 

$

37,606

 

$

39,357

 

Work-in-process

 

16,037

 

22,079

 

Finished goods

 

51,633

 

52,424

 

 

 

$

105,276

 

$

113,860

 

 

8



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

4.             Debt

 

Debt, in order of priority, consists of:

 

(in thousands)

 

September 27, 2014

 

December 28, 2013

 

Senior credit agreement:

 

 

 

 

 

Revolving credit facility

 

$

6,000

 

$

 

Term loan facility

 

493,750

 

281,250

 

 

 

499,750

 

281,250

 

7.5% senior notes

 

 

365,000

 

 

 

499,750

 

646,250

 

Less current portion

 

31,000

 

16,875

 

Long-term debt

 

$

468,750

 

$

629,375

 

 

On April 8, 2014, the Company entered into a new senior secured credit agreement that provides for a $150,000,000 revolving credit facility and a $500,000,000 term loan facility. At that date, the Company used cash on hand, proceeds from the initial draw of $100,000,000 under the new term loan facility and borrowings of $33,000,000 under the new revolving credit facility to pay all outstanding principal and interest under the previous senior secured credit agreement and loan acquisition costs. The Company incurred loan acquisition costs of approximately $4,080,000, of which $3,944,000 was capitalized and will be amortized over the life of the new credit agreement. The Company wrote off unamortized loan acquisition costs of $1,012,000 associated with the previous credit agreement.

 

On May 8, 2014, the Company borrowed the remaining $400,000,000 available under the new term loan facility and used the proceeds to purchase and retire all of the previously outstanding 7.5% senior notes. The total purchase price for the notes was $385,542,000, consisting of principal of $365,000,000, redemption premiums of $20,531,000 and other expenses associated with the transaction.  In connection with the purchase, the Company incurred a $24,937,000 charge to income, comprised of the redemption premiums, write-off of unamortized loan acquisition costs of $4,395,000 and other expenses.

 

The new credit agreement matures in April 2019, is guaranteed by the Company’s domestic subsidiaries and is secured by substantially all assets of the Company and its domestic subsidiaries and a first priority pledge of 65% of the voting capital stock of its foreign subsidiaries. Interest rates are equal to, at the Company’s option, either an alternate base rate or the Eurocurrency base rate, plus a specified margin. The Company’s ability to pay dividends on its common stock is limited under the terms of the credit agreement. The Company is also subject to certain financial covenants, including a maximum leverage ratio and a minimum interest coverage ratio, each of which the Company was in compliance with as of September 27, 2014.

 

At September 27, 2014, the Company had $6,000,000 outstanding under the revolving credit facility and $144,000,000 available for borrowing. The revolving credit facility matures in April 2019. The Company intends to pay back outstanding borrowings under the revolving credit facility within the next twelve months and, accordingly, has included these borrowings in “Current portion of debt” in the accompanying condensed consolidated balance sheets.

 

Remaining minimum scheduled principal repayments of the term loan facility are as follows:

 

(in thousands)

 

 

 

2014

 

$

6,250

 

2015

 

25,000

 

2016

 

31,250

 

2017

 

43,750

 

2018

 

62,500

 

2019

 

325,000

 

 

 

$

493,750

 

 

9



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

5.             Fair Value of Financial Instruments

 

The Company’s financial instruments include cash and cash equivalents, accounts receivable, accounts payable, accrued liabilities, long-term debt and an interest rate swap. The carrying values of cash and cash equivalents, accounts receivable, accounts payable and accrued liabilities approximate fair values due to the short-term maturities of these assets and liabilities. The carrying amount of borrowings under the senior credit agreement approximates fair value because the interest rates adjust to market interest rates. The Company measures the fair value of the interest rate swap on a recurring basis. See Note 6, “Derivative Instruments and Hedging Activities,” for related interest rate swap disclosures.

 

6.             Derivative Instruments and Hedging Activities

 

The Company may use certain derivative instruments to manage interest rate risk. Its principal objective is to reduce significant, unanticipated earnings fluctuations and cash flow variability that may arise from volatility in interest rates.  In August 2014, the Company entered into a forward-starting interest rate swap to pay a fixed interest rate of 1.9% and receive one-month LIBOR on a notional amount of $250,000,000 from its effective date of July 31, 2015 through its expiration on April 8, 2019.  The interest rate swap economically converts a portion of the Company’s LIBOR-based, variable-rate debt into fixed-rate debt.  Under the contract, the Company agrees with a counterparty to exchange, at specified intervals, the difference between floating- and fixed-rate interest payments on the notional amount.  The interest rate swap has been designated as a cash flow hedge and is recorded at fair value in the accompanying condensed consolidated balance sheets with changes in fair value, net of income taxes, recorded in accumulated other comprehensive income (loss) to the extent that the hedge is effective.  The Company will record pre-tax gains or losses reclassified from accumulated other comprehensive income (loss) into earnings as an adjustment to interest expense in the periods when the hedged interest payments occur.

 

The interest rate swap is recorded in the condensed consolidated balance sheets as follows:

 

(in thousands)

 

Balance Sheet Location

 

September 27, 2014

 

December 28, 2013

 

Interest rate swap (current portion)

 

Accrued liabilities

 

$

(621

)

$

 

Interest rate swap (non-current portion)

 

Other assets

 

1,579

 

 

Total fair value of interest rate swap

 

 

 

$

958

 

$

 

 

The fair value of the interest rate swap is determined using inputs other than the quoted prices in active markets that are observable either directly or indirectly (level two in the fair value hierarchy).  The Company’s calculation is derived from a discounted cash flow analysis based on the terms of the contract and the observable market interest rate curve, taking into consideration the risk of nonperformance, including counterparty credit risk.

 

Cash flow hedge activity, net of income taxes, within accumulated other comprehensive income (loss) included:

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Beginning balance

 

$

 

$

 

$

 

$

 

 

 

 

 

 

 

 

 

 

 

Hedging gain before reclassifications

 

607

 

 

607

 

 

Amount reclassified into earnings

 

 

 

 

 

Other comprehensive income

 

607

 

 

607

 

 

 

 

 

 

 

 

 

 

 

 

Ending balance

 

$

607

 

$

 

$

607

 

$

 

 

The estimated loss, net of income taxes, expected to be reclassified out of accumulated other comprehensive income (loss) into earnings during the next twelve months is approximately $393,000.

 

In order to qualify for hedge accounting, a specified level of hedge effectiveness between the derivative instrument and the item being hedged must exist at inception and throughout the hedged period. The Company must also formally document the nature of and relationship between the derivative instrument and the hedged item, as well as its risk management objective and strategy for undertaking the hedge transaction, and the method of assessing hedge effectiveness. For a hedge of a forecasted transaction, the significant characteristics and expected term of the forecasted transaction must be specifically identified, and it must be probable that the forecasted transaction will occur. If it is no longer probable that the hedged forecasted transaction will occur, the Company would recognize the gain or loss related to the derivative instrument in earnings. No derivative gains or losses, related to either ineffectiveness or to amounts excluded from effectiveness testing, were recognized in net income during the periods presented.

 

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Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

When the Company uses derivative instruments, it is exposed to credit and market risks. Credit risk exists when a counterparty to a derivative contract might fail to fulfill its performance obligations under the contract. The Company minimizes its credit risk by entering into transactions with counterparties with high quality, investment-grade credit ratings, as well as limiting the amount of exposure with each counterparty and regularly monitoring its financial condition. The Company’s interest rate swap is governed by a standard International Swaps and Derivatives Association master agreement. Market risk exists when the value of a derivative instrument might be adversely affected by changes in market conditions and interest rates. The Company manages market risk by limiting the type of derivative instruments and strategies it uses and the degree of market risk that it plans to hedge through the use of derivative instruments.  As a matter of policy, the Company does not use derivative instruments for trading or speculative purposes.

 

7.             Income Taxes

 

The income tax provision for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis. Income taxes recorded in the financial statements differ from the federal statutory income tax rate due to a variety of factors, including state income taxes, the mix of income between U.S. and foreign jurisdictions taxed at varying rates and changes in estimates of permanent differences and valuation allowances. During the nine months ended September 27, 2014, the Company’s income tax provision was also impacted by a $9,569,000 tax benefit in the second quarter related to expenses associated with the refinancing of its senior credit agreement and purchase of its 7.5% senior notes. During the nine months ended September 28, 2013, the Company’s income tax provision was impacted by a net tax benefit in the third quarter due to the reversal of a $1,697,000 reserve related to the completion of a tax audit. These were both considered discrete events for interim income tax provision purposes.

 

8.             Pension Plans

 

The Company and its subsidiaries sponsor multiple defined benefit pension plans based in subsidiaries located outside of the United States. The following table provides the components of net periodic benefit cost:

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Service cost

 

$

509

 

$

562

 

$

1,558

 

$

1,680

 

Interest cost

 

1,046

 

1,130

 

3,206

 

3,371

 

Expected return on plan assets

 

(106

)

(192

)

(324

)

(572

)

Amortization of prior service credit

 

(31

)

(13

)

(95

)

(39

)

Recognized net actuarial loss

 

260

 

434

 

798

 

1,293

 

Net periodic benefit cost

 

$

1,678

 

$

1,921

 

$

5,143

 

$

5,733

 

 

9.             Environmental Matters

 

Environmental obligations are accrued when such expenditures are probable and reasonably estimable. The amount of liability recorded is based on currently available information, including the progress of remedial investigations, current status of discussions with regulatory authorities regarding the method and extent of remediation, presently enacted laws and existing technology. Accruals for estimated losses from environmental obligations are adjusted as further information develops or circumstances change. Costs of future expenditures for environmental obligations are not discounted to their present value. The Company does not currently anticipate any material loss in excess of the amounts accrued. However, the Company’s future remediation expenses may be affected by a number of uncertainties including, but not limited to, the difficulty in estimating the extent and method of remediation, the evolving nature of environmental regulations and the availability and application of technology. The Company does not expect the resolution of such uncertainties to have a material adverse effect on its consolidated financial position or liquidity. Recoveries of environmental costs from other parties are recognized as assets when receipt is deemed probable.

 

In connection with the acquisition of Membrana GmbH (“Membrana”) in 2002, the Company recorded a reserve for environmental obligations. The reserve provides for costs to remediate known environmental issues and operational upgrades which are required in order for the Company to remain in compliance with local regulations. The initial estimate and subsequent finalization of the reserve were included in the allocation of purchase price at the date of acquisition. The environmental reserve for the Membrana facility, which is denominated in euros, was $1,062,000 and $2,882,000 at September 27, 2014 and December 28, 2013, respectively. The Company anticipates the expenditures associated with the reserve will be made in the next twelve months. The reserve is included in “Accrued liabilities” in the accompanying condensed consolidated balance sheets.

 

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Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

10.          Treasury Stock

 

In May 2014, the Board of Directors authorized the repurchase of up to 4,500,000 shares of the Company’s common stock. The share repurchase program has no expiration date. During the nine months ended September 27, 2014, the Company repurchased 450,000 shares of common stock for $20,004,000. In 2013, the Board of Directors authorized the repurchase of up to 4,000,000 shares of the Company’s common stock by December 31, 2013. The Company repurchased 2,000,000 shares of common stock under this authorization, all of which were purchased for $80,343,000 in the nine months ended September 28, 2013.

 

The Company repurchased shares of common stock to satisfy certain employees’ statutory withholding tax liabilities for $323,000 and $325,000 during the nine months ended September 27, 2014 and September 28, 2013, respectively, related to restricted stock grants.

 

11.          Related Party Transactions

 

The Company’s German subsidiary has a 33% equity investment in a patent and trademark service provider and a 25% equity investment in a research company. The investments are accounted for under the equity method of accounting and were $626,000 and $676,000 at September 27, 2014 and December 28, 2013, respectively. Charges from the affiliates for work performed were $880,000 and $1,665,000 for the three and nine months ended September 27, 2014, respectively. Charges from the affiliates for work performed were $384,000 and $1,043,000 for the three and nine months ended September 28, 2013, respectively.  Amounts due to the affiliates were $173,000 and $254,000 at September 27, 2014 and December 28, 2013, respectively.

 

12.          Noncontrolling Interest

 

In 2010, the Company formed a joint venture with Camel Group Co., Ltd. (“Camel”), a leading battery manufacturer in China, to produce lead-acid battery separators primarily for Camel’s use. The joint venture, Daramic Xiangyang Battery Separator Co., Ltd. (“Daramic Xiangyang”), is located at Camel’s facility and owned 65% by the Company and 35% by Camel.  During the nine months ended September 28, 2013, the Company and Camel made equity contributions of $2,470,000 and $1,330,000, respectively, to fund capital expenditures.

 

Daramic Xiangyang has notes payable to Camel and the Company for the purchase of certain assets. The notes payable and related interest will be paid by Daramic Xiangyang using available free cash flow, as defined in the joint venture agreement. The note payable to Camel had a principal balance of $10,348,000 and $5,910,000 at September 27, 2014 and December 28, 2013, respectively, and is included in “Other” non-current liabilities in the accompanying condensed consolidated balance sheets. The note payable to the Company eliminates in consolidation.

 

13.          Stock-Based Compensation Plans

 

The Company offers stock-based compensation plans to attract, retain, motivate and reward key officers, non-employee directors and employees. Stock-based compensation expense was $5,921,000 and $17,431,000 for the three and nine months ended September 27, 2014, respectively, and $4,897,000 and $14,194,000 for the three and nine months ended September 28, 2013, respectively. The income tax benefit related to stock-based compensation expense was $2,114,000 and $6,223,000 for the three and nine months ended September 27, 2014, respectively, and $1,740,000 and $5,044,000 for the three and nine months ended September 28, 2013, respectively. Stock-based compensation expense includes costs associated with stock options and restricted stock and is classified as “Selling, general and administrative expenses” in the accompanying condensed consolidated statements of income.

 

The 2007 Stock Incentive Plan (“2007 Plan”) allows for the grant of stock options, restricted stock and other instruments for up to a total of 6,251,963 shares of common stock. On February 27, 2014, the Company granted 369,745 stock options and 104,474 shares of restricted stock under the 2007 Plan with an aggregate grant-date fair value of $9,973,000, to be recognized over the vesting period for each award.  The stock options are time-vested options that vest annually in equal one-third installments and have 10-year terms and an exercise price of $34.98, the fair market value of the Company’s stock on the grant date.

 

The fair value of the options granted was estimated on the date of grant based on the Black-Scholes option pricing model with the following assumptions:

 

 

 

February 27, 2014
Grant Assumptions

 

Expected term (years)

 

5.4

 

Risk-free interest rate

 

1.60

%

Expected volatility

 

53.7

%

Dividend yield

 

 

 

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Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

The potential expected term of the stock options ranges from the vesting period of the options (three years) to the contractual term of the options (ten years). The Company determines the expected term of the options based on historical experience, vesting periods, structure of the option plans and contractual term of the options. The Company’s risk-free interest rate is based on the interest rate of U.S. Treasury bills with a term approximating the expected term of the options and is measured at the date of the stock option grant. Expected volatility is estimated based on the Company’s historical stock prices and implied volatility from traded options. The Company does not anticipate paying dividends.

 

14.          Segment Information

 

The Company’s operations are principally managed on a products basis and are comprised of three reportable segments for financial reporting purposes. The Company’s three reportable segments are presented in the context of its two primary businesses — energy storage and separations media.

 

The energy storage business produces and markets membranes that provide the critical function of separating the cathode and anode in a variety of battery markets and is comprised of the following reportable segments:

 

·                  Electronics and EDVs - produces and markets membranes for lithium batteries that are used in portable electronic devices, cordless power tools, electric drive vehicles (“EDVs”) and energy storage systems (“ESS”).

 

·                  Transportation and industrial - produces and markets membranes for lead-acid batteries that are used in automobiles, other motor vehicles, forklifts and uninterruptible power supply systems.

 

The separations media business is a reportable segment and produces and markets membranes and membrane modules used as the high-technology filtration element in various medical and industrial applications.

 

The Company evaluates the performance of segments and allocates resources to segments based on operating income before depreciation and amortization. In addition, it evaluates business segment performance before stock-based compensation and certain non-recurring and other costs.

 

Financial information relating to the reportable segments is presented below:

 

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Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net sales to external customers (by major product group):

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

32,876

 

$

27,769

 

$

94,634

 

$

94,358

 

Transportation and industrial

 

81,216

 

76,453

 

242,980

 

232,906

 

Energy storage

 

114,092

 

104,222

 

337,614

 

327,264

 

Healthcare

 

32,480

 

29,141

 

97,436

 

88,684

 

Filtration and specialty

 

18,967

 

18,657

 

58,112

 

50,910

 

Separations media

 

51,447

 

47,798

 

155,548

 

139,594

 

Net sales

 

$

165,539

 

$

152,020

 

$

493,162

 

$

466,858

 

Operating income:

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

4,632

 

$

2,792

 

$

11,506

 

$

11,929

 

Transportation and industrial

 

18,224

 

16,223

 

52,539

 

49,264

 

Energy storage

 

22,856

 

19,015

 

64,045

 

61,193

 

Separations media

 

10,448

 

9,587

 

44,616

 

38,932

 

Corporate and other

 

(7,515

)

(8,443

)

(24,402

)

(21,888

)

Segment operating income

 

25,789

 

20,159

 

84,259

 

78,237

 

Stock-based compensation

 

5,921

 

4,897

 

17,431

 

14,194

 

Non-recurring and other costs

 

1,364

 

891

 

5,533

 

3,181

 

Total operating income

 

18,504

 

14,371

 

61,295

 

60,862

 

Reconciling items:

 

 

 

 

 

 

 

 

 

Interest expense, net

 

3,328

 

9,919

 

18,561

 

29,631

 

Foreign currency and other

 

(4,406

)

601

 

(5,568

)

902

 

Costs related to purchase of 7.5% senior notes

 

 

 

24,937

 

 

Write-off of loan acquisition costs and other expenses associated with refinancing of senior credit agreement

 

 

 

1,148

 

 

Income from continuing operations before income taxes

 

$

19,582

 

$

3,851

 

$

22,217

 

$

30,329

 

 

 

 

 

 

 

 

 

 

 

Depreciation and amortization:

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

4,390

 

$

4,415

 

$

13,093

 

$

13,211

 

Transportation and industrial

 

2,955

 

2,799

 

8,742

 

8,469

 

Energy storage

 

7,345

 

7,214

 

21,835

 

21,680

 

Separations media

 

3,658

 

3,492

 

11,119

 

10,419

 

Corporate and other

 

2,844

 

2,815

 

8,546

 

8,451

 

Discontinued operations

 

 

911

 

 

2,692

 

 

 

$

13,847

 

$

14,432

 

$

41,500

 

$

43,242

 

 

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Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

15.          Discontinued Operations

 

On December 19, 2013, the Company completed the sale of its Microporous business, which consisted of the production facilities in Piney Flats, Tennessee, and Feistritz, Austria, for $120,000,000.  The Company recognized a gain on sale of $35,200,000, net of direct transaction costs and income taxes, of which $35,855,000 was recognized in the fourth quarter of 2013.  The initial gain was subsequently reduced by $328,000 in the second quarter of 2014, as a result of the finalization of the working capital adjustment, and by $327,000 in the third quarter of 2014, related to the finalization of income taxes associated with the sale.  Microporous was previously included in the transportation and industrial segment. The results of operations from this business are classified as discontinued operations and are presented separately in the accompanying condensed consolidated statements of operations for all periods presented, summarized as follows:

 

 

 

Three Months Ended

 

Nine Months Ended

 

(in thousands)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net sales

 

$

 

$

18,560

 

$

 

$

54,505

 

Income (loss) from discontinued operations before income taxes

 

 

4,159

 

(518

)

13,954

 

Income (loss) from discontinued operations, net of income taxes

 

(327

)

2,514

 

(655

)

8,822

 

 

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Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

The following discussion of our financial condition and results of operations should be read together with our unaudited condensed consolidated financial statements and the related notes included elsewhere in this Quarterly Report on Form 10-Q and our audited consolidated financial statements and the related notes included in our Annual Report on Form 10-K for the fiscal year ended December 28, 2013.

 

The following discussion includes financial information prepared in accordance with U.S. generally accepted accounting principles (“U.S. GAAP”), as well as segment operating income, which is considered a non-GAAP financial measure. Generally, a non-GAAP financial measure is a numerical measure of financial performance that excludes amounts that are included in the most directly comparable measure calculated and presented in accordance with U.S. GAAP. The presentation of segment operating income is intended to supplement investors’ understanding of our operating performance and is not intended to replace net income as determined in accordance with U.S. GAAP. Segment operating income is defined as operating income before stock-based compensation and certain non-recurring and other costs and is used by management to evaluate business segment performance and allocate resources. See Note 14, “Segment Information,” in the accompanying condensed consolidated financial statements for a reconciliation of segment operating income to income from continuing operations before income taxes.

 

All disclosures and amounts in the “Management’s Discussion and Analysis of Financial Condition and Results of Operations” section relate to our continuing operations, unless otherwise indicated.

 

Overview

 

We are a leading global high-technology filtration company that develops, manufactures and markets specialized microporous membranes used in separation and filtration processes. In fiscal 2013, we generated total net sales of $636.3 million. We operate in two primary businesses: energy storage, which includes the transportation and industrial segment and the electronics and EDVs segment, and separations media. The transportation and industrial and separations media segments represent approximately 75% of our total net sales and operate in stable, growing markets, have high recurring revenue bases and generate strong cash flows. In the electronics and EDVs segment, we have a presence in the more established consumer electronics market, but our most significant growth opportunity is the potentially larger and developing electric drive vehicle (“EDV”) and energy storage systems (“ESS”) markets where lithium is the disruptive technology. As described in more detail below, the long-term growth drivers for lithium batteries are positive, but we have experienced and may continue to experience variability in the short term as these markets emerge.

 

In the second quarter of 2014, we refinanced our existing senior secured credit agreement. We used cash on hand and borrowings under the new senior secured credit agreement to retire our previously outstanding 7.5% senior notes and pay redemption premiums and other transaction-related expenses. The debt reduction and refinancing will provide substantial interest savings and flexibility to pursue growth and value-creation opportunities as we continue to generate cash. We will continue to evaluate alternatives for cash, including returning value to shareholders through share repurchases.

 

Energy Storage

 

In the energy storage business, our membrane separators are a critical functional component in lithium batteries, which are primarily used in consumer electronics and EDV applications, and lead-acid batteries, which are used globally in transportation and numerous industrial applications. We believe that the long-term growth drivers for the energy storage business — growth in Asia, demand for consumer electronics and growing demand for EDVs — are positive. The energy storage business is comprised of two reportable segments.

 

Electronics and EDVs.  Lithium batteries are the power source in a wide variety of applications, including consumer electronics applications such as notebook computers, tablets, mobile phones and cordless power tools; EDVs; and emerging applications such as ESS. Demand for lithium batteries in consumer electronics is driven by the need for increased mobility. In EDV applications, demand is driven by the need to increase fuel efficiency to meet mileage standards in many countries such as the U.S. and China, the need to reduce carbon dioxide (“CO2”) emissions around the world but especially in Europe due to regulations, conversion from nickel metal hydride to lithium battery technology in hybrid vehicles due to greater energy and power density, concern in developed countries and emerging markets over future access to petroleum at stable prices, smog and pollution control, and the need to address increasing transportation needs in developing economies. Since late 2009, we have expanded capacity at our existing Charlotte, North Carolina and Ochang, South Korea facilities and built a new facility in Concord, North Carolina. Production started for portions of the Concord facility in 2012 and the remaining capacity will ramp up over time as the nascent market for EDVs develops.

 

In 2014, we entered into long-term supply agreements with Samsung SDI Co., Ltd. (“Samsung”) and Panasonic Automotive and Industrial Division (“Panasonic”), respectively, that include guaranteed purchase and supply volume requirements and volume-based

 

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Table of Contents

 

price incentives.  The Samsung agreement has an initial four-year term with a two-year extension provision and the Panasonic agreement has a five-year term. We believe that these agreements highlight the value of our capacity investments and proven industry-leading products and technology.

 

We have patent-protected ceramic coating technology in which interest and usage is growing in both EDV and consumer electronics applications. We believe that this technology has value for current and future customers, and we have enforced and intend to continue to enforce our intellectual property rights around this and other patent-protected technology. In December 2013, we signed a technology licensing agreement with Sumitomo Chemical Co., Ltd. (“Sumitomo”). In January 2014, we filed a complaint against LG Chem. Ltd. (“LG”) alleging infringement of our patent covering ceramic coating technology. In July 2014, the United States District Court for the Western District of North Carolina granted a motion for a preliminary injunction against LG relating to patent infringement of our ceramic coating technology, although the court has stayed enforcement of the injunction pending appeal.  We believe that the recently signed long-term supply agreements, the licensing agreement with Sumitomo and the preliminary injunction against LG confirm our ability to provide certainty of supply for high-growth applications like EDVs and ESS and the value of our technology and intellectual property.

 

We believe the long-term demand drivers for our products—consumer demand for mobility, regulations for better fuel efficiency and lower CO2 emissions, conversion from nickel metal hydride to lithium battery technology in hybrids, concerns about access to petroleum, efforts to reduce pollution, and increasing transportation needs in developing countries—remain intact. While consumer electronics applications have attractive long-term market growth trends, EDV and ESS applications represent our most significant growth opportunity and the long-term outlook continues to be positive.  Based on industry forecasts and industry studies, the use of lithium technology in EDV applications is expected to grow at a compound annual growth rate in excess of 40% through 2020 on an energy capacity basis.  Many factors influence membrane separator usage in lithium batteries, but because many new applications are incorporating large-format lithium batteries that require much greater membrane separator volume per battery, we believe that membrane separator growth will exceed battery unit sales growth and, although not perfectly correlated, will more closely approximate the growth rate in energy capacity.  We believe the electrification of the worldwide fleet of vehicles is just beginning, from hybrids to plug-ins to full battery electric vehicles, including automobiles, buses, taxis and commercial fleet vehicles. We believe our dry process products continue to be the preferred product in large-format lithium batteries for EDVs and ESS. We are currently working with existing and new customers on next-generation batteries, which is important considering the long lead times required to become qualified for EDV applications. EDV and ESS are emerging market applications and are being adopted around the world in many forms. We are qualified on more than fifty EDV models and have field-proven products, significant production capacity already in place, technical advantages, low-cost manufacturing capabilities and intellectual property around ceramic coatings for lithium battery separators. We believe the factors that influenced our decision to expand capacity remain valid, and we continue to expect significant sales growth and utilization of our current production capacity as the EDV market develops and as ESS experiences more meaningful adoption. Although the long-term growth drivers are positive for these applications, short-term fluctuations in demand can be expected in the early stages of adoption while initial penetration rates are low. Given the high separator content for these applications and the potential size of these markets, small changes in end-market demand can have a significant impact on our business.

 

Transportation and industrial.  In the lead-acid battery market, the high proportion of aftermarket replacement sales and the steady growth of the worldwide fleet of motor vehicles provide us with a growing recurring revenue base in lead-acid battery separators. Worldwide demand for lead-acid battery separators is expected to continue to grow at slightly more than annual economic growth. The Asia-Pacific region is the fastest growing market for lead-acid battery separators. Growth in this region is driven by the increasing penetration of automobile ownership, growth in industrial and manufacturing sectors, export incentives and ongoing conversion to the polyethylene-based membrane separators we produce.

 

Separations Media

 

In the separations media business, our filtration membranes and modules are used in healthcare and high-performance filtration and specialty applications. We believe that the separations media business will continue to benefit from continued growth in demand for higher levels of purity in a growing number of applications. The separations media business is a reportable segment.

 

For healthcare applications, we produce membranes used in blood filtration applications for hemodialysis, blood oxygenation and plasmapheresis. Growth in demand for hemodialysis membranes is driven by the increasing worldwide population of end-stage renal disease patients. We believe that conversion to single-use dialyzers and increasing treatment frequency will result in additional dialyzer market growth.

 

For filtration and specialty applications, we produce a wide range of membranes and membrane-based elements for micro-, ultra- and nanofiltration and gasification/degasification of liquids. Micro-, ultra- and nanofiltration membrane element market growth is being driven by several factors, including end-market growth in applications such as water treatment and pharmaceutical processing,

 

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displacement of conventional filtration media by membrane filtration due to the membranes’ superior cost and performance attributes, and increasing purity requirements in industrial and other applications.

 

Critical accounting policies

 

Critical accounting policies are those accounting policies that can have a significant impact on the presentation of our financial condition and results of operations, and that require the use of complex and subjective estimates based on past experience and management’s judgment. Because of the uncertainty inherent in such estimates, actual results may differ from these estimates. These policies are critical to the understanding of our operating results and financial condition and include policies related to the impairment of goodwill, pension benefits, repairs and maintenance and stock-based compensation. For a discussion of each of these policies, please see the discussion entitled “Critical accounting policies” in the “Management’s Discussion and Analysis of Financial Condition and Results of Operations” section of our Annual Report on Form 10-K for the year ended December 28, 2013.

 

Results of operations

 

The following table sets forth, for the periods indicated, certain operating data in amount and as a percentage of net sales:

 

 

 

 

 

Percentage of Net Sales

 

 

 

Three Months Ended

 

Three Months Ended

 

($’s in millions)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net sales

 

$

165.5

 

$

152.0

 

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Gross profit

 

53.5

 

47.6

 

32.3

 

31.3

 

Selling, general and administrative expenses

 

35.0

 

33.2

 

21.1

 

21.8

 

Operating income

 

18.5

 

14.4

 

11.2

 

9.5

 

Interest expense, net

 

3.3

 

9.9

 

2.0

 

6.5

 

Other

 

(4.4

)

0.6

 

(2.6

)

0.4

 

Income from continuing operations before income taxes

 

19.6

 

3.9

 

11.8

 

2.6

 

Income taxes

 

6.2

 

(0.9

)

3.7

 

(0.6

)

Income from continuing operations

 

$

13.4

 

$

4.8

 

8.1

%

3.2

%

 

 

 

 

 

Percentage of Net Sales

 

 

 

Nine Months Ended

 

Nine Months Ended

 

($’s in millions)

 

September 27, 2014

 

September 28, 2013

 

September 27, 2014

 

September 28, 2013

 

Net sales

 

$

493.2

 

$

466.9

 

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Gross profit

 

170.7

 

157.3

 

34.6

 

33.7

 

Selling, general and administrative expenses

 

109.4

 

96.4

 

22.2

 

20.7

 

Operating income

 

61.3

 

60.9

 

12.4

 

13.0

 

Interest expense, net

 

18.6

 

29.6

 

3.8

 

6.3

 

Costs related to purchase of 7.5% senior notes

 

24.9

 

 

5.0

 

 

Write-off of loan acquisition costs and other expenses associated with refinancing of senior credit agreement

 

1.1

 

 

0.2

 

 

Other

 

(5.6

)

1.0

 

(1.1

)

0.2

 

Income from continuing operations before income taxes

 

22.3

 

30.3

 

4.5

 

6.5

 

Income taxes

 

4.4

 

7.0

 

0.9

 

1.5

 

Income from continuing operations

 

$

17.9

 

$

23.3

 

3.6

%

5.0

%

 

Comparison of the three months ended September 27, 2014 with the three months ended September 28, 2013

 

Net sales.  Net sales for the three months ended September 27, 2014 were $165.5 million, an increase of $13.5 million, or 8.9%, from the same period in the prior year, as sales were higher across all segments. See “Financial reporting segments” below for more information.

 

Gross profit.  Gross profit for the three months ended September 27, 2014 was $53.5 million, an increase of $5.9 million from the same period in the prior year due to higher sales across all segments. Gross profit margin was 32.3%, as compared to 31.3% in the prior year. See “Financial reporting segments” below for more information.

 

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Selling, general and administrative expenses.  Selling, general and administrative expenses for the three months ended September 27, 2014 were $35.0 million, an increase of $1.8 million from the same period in the prior year primarily due to a $1.0 million increase in stock-based compensation expense and a $0.9 million increase in litigation costs associated with patent enforcement, partially offset by a $0.9 million decrease in performance-based incentive compensation expense. Selling, general and administrative expenses were 21.1% of consolidated net sales, as compared to 21.8% for the same period in the prior year.

 

Segment operating income.  Segment operating income, which excludes stock-based compensation and certain non-recurring and other costs, was $25.8 million, an increase of $5.6 million from the same period in the prior year due to higher sales across all segments. Segment operating income margin was 15.6%, as compared to 13.3% for the same period in the prior year.  See “Financial reporting segments” below for more information.

 

Interest expense.  Interest expense for the three months ended September 27, 2014 was $3.3 million, a decrease of $6.6 million from the same period in the prior year. The decrease was the result of the debt reduction and refinancing transactions that were completed during the second quarter of 2014.

 

Income taxes.  The income tax provision for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis.  Income taxes recorded in the financial statements differ from the federal statutory income tax rate due to a variety of factors, including state income taxes, the mix of income between U.S. and foreign jurisdictions taxed at varying rates and changes in estimates of permanent differences and valuation allowances. The applicable statutory income tax rates in the jurisdictions in which we operate range from 0% to 39%. During the three months ended September 28, 2013, we recognized a net tax benefit due to the reversal of a $1.7 million reserve related to the completion of a tax audit, which was considered a discrete event for interim income tax provision purposes.

 

The components of our effective tax rate were as follows:

 

 

 

Three Months Ended

 

 

 

September 27, 2014

 

September 28, 2013

 

U.S. federal statutory rate

 

35.0

%

35.0

%

State income taxes

 

0.2

 

(0.1

)

Mix of income in taxing jurisdictions

 

(7.2

)

(0.5

)

Completion of tax audit and other

 

3.4

 

(57.6

)

Total effective tax rate

 

31.4

%

(23.2

)%

 

Comparison of the nine months ended September 27, 2014 with the nine months ended September 28, 2013

 

Net sales.  Net sales for the nine months ended September 27, 2014 were $493.2 million, an increase of $26.3 million, or 5.6%, from the same period in the prior year due to higher sales in the transportation and industrial and separations media segments, as well as the positive impact of foreign currency translation of $3.0 million. See “Financial reporting segments” below for more information.

 

Gross profit.  Gross profit for the nine months ended September 27, 2014 was $170.7 million, an increase of $13.4 million from the same period in the prior year due to higher sales in the transportation and industrial and separations media segments. Gross profit margin was 34.6%, as compared to 33.7% in the prior year. See “Financial reporting segments” below for more information.

 

Selling, general and administrative expenses.  Selling, general and administrative expenses for the nine months ended September 27, 2014 were $109.4 million, an increase of $13.0 million from the same period in the prior year, primarily due to a $4.0 million increase in litigation costs associated with patent enforcement, a $3.2 million increase in stock-based compensation expense and a $1.4 million increase in performance-based incentive compensation expense.  Selling, general and administrative expenses were 22.2% of consolidated net sales, as compared to 20.7% for the same period in the prior year.

 

Segment operating income.  Segment operating income, which excludes stock-based compensation and certain non-recurring and other costs, was $84.3 million, an increase of $6.1 million from the same period in the prior year due to higher sales in the transportation and industrial and separations media segments. Segment operating income margin was 17.1%, as compared to 16.7% for the same period in the prior year. See “Financial reporting segments” below for more information.

 

Interest expense.  Interest expense for the nine months ended September 27, 2014 was $18.6 million, a decrease of $11.0 million from the same period in the prior year.  The decrease was the result of the debt reduction and refinancing transactions that were completed during the second quarter of 2014.

 

Income taxes.  The income tax provision for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis.  Income taxes recorded in the financial statements differ from the federal statutory income tax rate due to a variety of factors, including state income taxes, the mix of income between

 

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U.S. and foreign jurisdictions taxed at varying rates and changes in estimates of permanent differences and valuation allowances. The applicable statutory income tax rates in the jurisdictions in which we operate range from 0% to 39%. During the nine months ended September 27, 2014, our effective tax rate was also impacted by a $9.6 million tax benefit in the second quarter related to costs incurred in connection with the refinancing of our senior credit agreement and purchase of our 7.5% senior notes. During the nine months ended September 28, 2013, the effective tax rate was impacted by the reversal of a $1.7 million reserve in the third quarter related to the completion of a tax audit. These were both considered discrete events for interim income tax provision purposes.

 

The components of our effective tax rate were as follows:

 

 

 

Nine Months Ended

 

 

 

September 27, 2014

 

September 28, 2013

 

U.S. federal statutory rate

 

35.0

%

35.0

%

State income taxes

 

0.2

 

(0.1

)

Mix of income in taxing jurisdictions

 

(7.2

)

(0.8

)

Costs associated with debt reduction and refinancing

 

(9.1

)

 

Completion of tax audit and other

 

0.9

 

(10.9

)

Total effective tax rate

 

19.8

%

23.2

%

 

Discontinued operations

 

On December 19, 2013, we completed the sale of our Microporous business, which consisted of the production facilities in Piney Flats, Tennessee, and Feistritz, Austria, for $120.0 million. We recognized a gain on sale of $35.2 million, net of direct transaction costs and income taxes. Microporous was previously included in the transportation and industrial segment. The results of operations from this business are classified as discontinued operations and are excluded from continuing operations and segment results for the three and nine months ended September 27, 2014 and September 28, 2013.

 

Financial reporting segments

 

Electronics and EDVs

 

Comparison of the three months ended September 27, 2014 with the three months ended September 28, 2013

 

Net sales.  Net sales for the three months ended September 27, 2014 were $32.9 million, an increase of $5.1 million, or 18.3%, from the same period in the prior year. Net sales increased 26.9% due to higher sales volumes, as growth in sales into EDV applications was partially offset by lower sales into consumer electronics applications. Sales volumes into EDV applications increased due to growth with current customers more than offsetting the $2.9 million decline attributable to LG.  We have had no sales to LG since the third quarter of 2013.  EDV applications represent our most significant growth opportunity, and the long-term outlook continues to be positive, given that we are qualified on more than fifty EDV models and have field-proven products, significant production capacity already in place, technical advantages, low-cost manufacturing capabilities and intellectual property around ceramic coatings for lithium battery separators.  For consumer electronics applications, we are working on new projects and development opportunities, but we cannot currently predict when or if sales volumes into consumer electronics applications will improve. Net sales decreased by 8.6% due to changes in price/customer mix, reflecting the impact of recently signed long-term supply agreements, which include purchase commitments and lower pricing. Pricing for lithium battery separators is generally volume-based, with a pricing benefit for higher volume contractual purchase commitments.

 

Segment operating income.  Segment operating income was $4.6 million, an increase of $1.8 million from the same period in the prior year. Segment operating income margin was 14.0%, as compared to 10.1% for the same period in the prior year. The increase in segment operating income margin was due to higher sales. The key drivers of operating income and operating income margin are sales and the amount of fixed costs relative to sales. Because of the increase in sales with no significant change in fixed costs, operating income and operating income margin increased.

 

Comparison of the nine months ended September 27, 2014 with the nine months ended September 28, 2013

 

Net sales.  Net sales for the nine months ended September 27, 2014 were $94.6 million, as compared to $94.4 million for the same period in the prior year.  Net sales increased by 6.4% due to higher sales volumes, as growth in sales into EDV applications was partially offset by lower sales into consumer electronics applications.  Sales volumes into EDV applications increased due to growth with current customers more than offsetting the $22.5 million decline attributable to LG.  We have had no sales to LG since the third quarter of 2013.  EDV applications represent our most significant growth opportunity and the long-term outlook continues to be positive, given that we are qualified on more than fifty EDV models and have field-proven products, significant production capacity already in place,

 

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technical advantages, low-cost manufacturing capabilities and intellectual property around ceramic coatings for lithium battery separators. For consumer electronics applications, we are working on new projects and development opportunities, but we cannot currently predict when or if sales volumes into these applications will improve.  Net sales decreased by 6.2% due to changes in price/customer mix, reflecting the impact of recently signed long-term supply agreements, which include purchase commitments and lower pricing. Pricing for lithium battery separators is generally volume-based, with a pricing benefit for higher volume contractual purchase commitments.

 

Segment operating income.  Segment operating income was $11.5 million, as compared to $11.9 million for the same period in the prior year. Segment operating income margin was 12.2%, as compared to 12.6% in the prior year. The key drivers of operating income and operating income margin are sales and the amount of fixed costs relative to sales, which were consistent in the current and prior year. Net sales were $94.6 million, or 32% of our total production capacity in terms of sales, in the nine months ended September 27, 2014, which is consistent with the same period of the prior year. There were no changes in production capacity in 2014 as compared to 2013. In 2014 and 2013, excluding the final phase of expansion at our Concord facility, which will be completed, qualified and ramped up as demand develops, we had total production capacity sufficient to generate approximately $400.0 million in annual lithium battery separator sales, depending on the mix of products and grades produced.

 

Transportation and Industrial

 

Comparison of the three months ended September 27, 2014 with the three months ended September 28, 2013

 

Net sales.  Net sales for the three months ended September 27, 2014 were $81.2 million, an increase of $4.8 million, or 6.3%, from the same period in the prior year, with higher sales in Asia, partially offset by lower sales in the Americas.

 

Segment operating income.  Segment operating income was $18.2 million, an increase of $2.0 million from the same period in the prior year.  Segment operating income margin was 22.4%, as compared to 21.2% for the same period in the prior year.  The increase in segment operating income margin was due to production efficiencies.

 

Comparison of the nine months ended September 27, 2014 with the nine months ended September 28, 2013

 

Net sales.  Net sales for the nine months ended September 27, 2014 were $243.0 million, an increase of $10.1 million, or 4.3%, from the same period in the prior year, with higher sales in Asia and Europe, partially offset by lower sales in the Americas.

 

Segment operating income.  Segment operating income was $52.5 million, an increase of $3.2 million from the same period in the prior year.  Segment operating income margin was 21.6%, consistent with 21.2% in the prior year.

 

Separations Media

 

Comparison of the three months ended September 27, 2014 with the three months ended September 28, 2013

 

Net sales.  Net sales for the three months ended September 27, 2014 were $51.4 million, an increase of $3.6 million, or 7.5%, from the same period in the prior year, due to higher sales in both healthcare and filtration and specialty products.

 

Segment operating income.  Segment operating income was $10.5 million, an increase of $0.9 million from the same period in the prior year.  Segment operating income margin was 20.4%, consistent with 20.1% in the prior year.  Segment operating income margins can fluctuate between quarters due to production timing and mix, but are expected to be relatively consistent to the prior year on an annual basis.

 

Comparison of the nine months ended September 27, 2014 with the nine months ended September 28, 2013

 

Net sales.  Net sales for the nine months ended September 27, 2014 were $155.6 million, an increase of $16.0 million, or 11.5%, from the same period in the prior year, due to higher sales in both healthcare and filtration and specialty products, as well as the positive impact of foreign currency translation of $3.3 million.

 

Segment operating income.  Segment operating income was $44.7 million, an increase of $5.8 million from the same period in the prior year.  Segment operating income margin was 28.7%, as compared to 27.9% in the prior year.  Segment operating income

 

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margins can fluctuate between quarters due to product mix and production timing, but are expected to be relatively consistent to the prior year on an annual basis.

 

Corporate and other costs

 

Corporate and other costs include costs associated with the corporate office and other costs that are not allocated to the reportable segments for segment reporting purposes, including amortization of identified intangible assets and performance-based incentive compensation.

 

Comparison of the three months ended September 27, 2014 with the three months ended September 28, 2013

 

Corporate and other costs for the three months ended September 27, 2014 were $7.5 million, a decrease of $0.9 million from the same period in the prior year, primarily due to lower performance-based incentive compensation expense.

 

Comparison of the nine months ended September 27, 2014 with the nine months ended September 28, 2013

 

Corporate and other costs for the nine months ended September 27, 2014 were $24.4 million, an increase of $2.5 million from the same period in the prior year, primarily due to higher performance-based incentive compensation expense.

 

Foreign operations

 

As of September 27, 2014, we manufactured our products at 15 strategically located facilities in the U.S., Europe and Asia. Net sales from foreign locations were $314.4 million (63.7% of consolidated sales) and $296.5 million (63.5% of consolidated sales) for the nine months ended September 27, 2014 and September 28, 2013, respectively. In the electronics and EDVs segment, we primarily produce in the U.S. for customers located in Asia. The majority of sales from foreign production facilities are attributable to the transportation and industrial and separations media segments. In the transportation and industrial segment, we have production facilities in the U.S., Europe and Asia and generally produce in the same geographic region that we sell, though we do export some production from U.S. and European facilities to meet growing demand in Asia. In the separations media segment, the majority of production is at our manufacturing facility in Germany and sales are made to customers worldwide. Operating results generated by production facilities within business segments were not significantly impacted by differences in economic, regulatory, geographic or other competitive factors.

 

Typically, we sell our products in the currency of the country where the manufacturing facility that produces the product is located. Sales to foreign customers are subject to numerous additional risks, including the impact of foreign government regulations, currency fluctuations, political uncertainties and differences in business practices. There can be no assurance that foreign governments will not adopt regulations or take other actions that would have a direct or indirect adverse impact on our business or market opportunities within such governments’ countries. Furthermore, there can be no assurance that the political, cultural and economic climate outside the U.S. will be favorable to our operations and growth strategy.

 

Seasonality

 

Operations at our European production facilities are traditionally subject to shutdowns for approximately one month during the third quarter of each year for employee vacations. Because of the seasonal fluctuations, comparisons of our operating results for the third quarter of any fiscal year with those of the other quarters during the same fiscal year may be of limited relevance in predicting our future financial performance.

 

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Liquidity and capital resources

 

Cash and cash equivalents decreased by $128.3 million during the nine months ended September 27, 2014, as we used cash on hand and cash generated from operations to fund capital expenditures, reduce and refinance our debt and repurchase shares of our common stock.

 

Operating activities.  Net cash provided by operating activities was $83.0 million in the nine months ended September 27, 2014, consisting of cash generated from operations of $90.8 million, partially offset by changes in operating assets and liabilities. Accounts receivable increased due to higher sales and the timing of cash receipts, and days sales outstanding was consistent with prior year-end. We have not experienced significant changes in accounts receivable aging or customer payment terms and believe that we have adequately provided for potential bad debts. Inventory decreased from prior year-end, and days in ending inventory decreased by approximately 11%.  Inventory levels are impacted by production schedules and expected future customer demand, which is based on a number of factors, including discussions with customers, customer forecasts and industry and economic trends. Inventory is generally not subject to obsolescence and does not have a shelf life, and we do not believe there is a significant risk of inventory impairment.  Accounts payable and accrued liabilities decreased primarily due to lower accrued interest as the result of our debt reduction and refinancing transactions that were completed during the second quarter of 2014, as well as the timing of payments.

 

Investing activities.  Capital expenditures were $17.5 million and $19.8 million in the nine months ended September 27, 2014 and September 28, 2013, respectively. We currently estimate capital expenditures for fiscal 2014 to be approximately $40.0 million. As of September 27, 2014, we had $147.7 million of construction in progress, primarily related to capacity expansions in the electronics and EDVs segment, portions of which will be completed, qualified and ramped up over time as market demand develops.

 

Financing activities.   During the nine months ended September 27, 2014, financing activities consisted of reducing and refinancing our debt and repurchasing common stock.

 

During the second quarter of 2014, we completed a debt reduction and refinancing, using cash on hand and borrowings under the new senior credit agreement to repay all outstanding obligations under our previous senior credit agreement, redeem and retire our previously outstanding 7.5% senior notes, and pay loan acquisition costs. The total purchase price for the notes was $385.5 million, consisting of principal of $365.0 million and redemption premiums of $20.5 million.

 

In May 2014, the Board of Directors authorized the repurchase of up to 4,500,000 shares of our common stock. The share repurchase program has no expiration date. During the nine months ended September 27, 2014, we repurchased 450,000 shares of common stock for $20.0 million under the May 2014 repurchase program. The timing, price and volume of future repurchases will be based on market conditions, relevant securities laws and other factors.  The stock repurchases may be made from time to time on the open market or in privately negotiated transactions.  The stock repurchase program does not require us to repurchase any specific number of shares, and we may terminate the repurchase program at any time.  In 2013, the Board of Directors authorized the repurchase of up to 4,000,000 shares of our common stock by December 31, 2013. We repurchased 2,000,000 shares of common stock under this authorization, all of which were purchased for $80.3 million in the nine months ended September 28, 2013.

 

Our new senior credit agreement provides for a $150.0 million revolving credit facility and a $500.0 million term loan facility and matures in April 2019.  At September 27, 2014, we had $6.0 million outstanding and $144.0 available for borrowing under the revolving credit facility. Interest rates under the new senior credit agreement are equal to, at our option, either an alternate base rate or the Eurocurrency base rate, plus a specified margin. At September 27, 2014, the interest rate on borrowings under the new senior credit agreement was 2.15%.

 

We intend to fund our ongoing operations with cash on hand, cash generated by operations and borrowings under our new senior credit agreement. As of September 27, 2014, approximately 69.7% of our cash and cash equivalents were held by foreign subsidiaries. There were no significant restrictions on our ability to transfer funds with and among subsidiaries. During the nine months ended September 27, 2014, we repatriated foreign earnings of approximately $55.1 million related to the sale of the Microporous business. Except for the proceeds from the sale of the Microporous business, our intent is to indefinitely reinvest earnings of our foreign operations and our current operating plans do not demonstrate a need to repatriate foreign earnings to fund our U.S. operations. However, if we decided to repatriate cash held by our foreign subsidiaries, we would be required to accrue and pay any applicable U.S. and local taxes to repatriate these funds.

 

Under the senior credit agreement, we are required to maintain a maximum ratio of indebtedness to adjusted EBITDA and a minimum ratio of adjusted EBITDA to cash interest expense. Adjusted EBITDA, as defined under our senior credit agreement, was as follows:

 

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(in millions)

 

Twelve Months Ended
September 27, 2014

 

Net income

 

$27.6

 

Add/Subtract:

 

 

 

Depreciation and amortization expense

 

55.4

 

Interest expense, net

 

28.4

 

Income taxes

 

11.8

 

Stock-based compensation

 

23.9

 

Costs related to purchase of 7.5% senior notes

 

24.9

 

Write-off of loan acquisition costs and other expenses associated with refinancing of senior credit agreement

 

1.1

 

Foreign currency gain

 

(6.0

)

Litigation costs associated with patent enforcement

 

6.3

 

Loss on disposal of property, plant and equipment

 

0.3

 

Other non-cash or non-recurring items

 

(2.1

)

Adjusted EBITDA

 

$171.6

 

 

As of September 27, 2014, the calculation of the leverage ratio, as defined under the senior credit agreement, was as follows:

 

(in millions)

 

 

 

Indebtedness (1)

 

$

464.6

 

Adjusted EBITDA

 

$

171.6

 

Actual leverage ratio

 

2.71x

 

Required maximum leverage ratio

 

4.25x

 

 


(1)         Calculated as the sum of outstanding borrowings under the senior credit agreement, less cash on hand (not to exceed $50.0 million).

 

As of September 27, 2014, the calculation of the interest coverage ratio, as defined under the senior credit agreement, was as follows:

 

(in millions)

 

 

 

Adjusted EBITDA

 

$

171.6

 

Interest expense, net (1)

 

$

11.8

 

Actual interest coverage ratio

 

14.55x

 

Required minimum interest coverage ratio

 

3.00x

 

 


(1)         Calculated as cash interest expense, as defined under the senior credit agreement, for the twelve months ended September 27, 2014.

 

Our senior credit agreement contains certain restrictive covenants which, among other things, limit the incurrence of additional indebtedness, investments, dividends, transactions with affiliates, asset sales, acquisitions, mergers and consolidations, prepayments of other indebtedness, liens and encumbrances, and other matters customarily restricted in such agreements. The agreement also contains certain customary events of default, subject to grace periods, as appropriate.

 

In August 2014, we entered into a forward-starting interest rate swap to pay a fixed interest rate of 1.9% and receive one-month LIBOR on a notional amount of $250,000,000.  The interest rate swap economically converts a portion of the Company’s LIBOR-based, variable-rate debt into fixed-rate debt from its effective date of July 31, 2015 through its expiration on April 8, 2019.

 

Future debt service payments are expected to be paid out of cash flows from operations, borrowings on our new revolving credit facility and future refinancing of our debt. Our cash interest requirements for the next twelve months are estimated to be $12.3 million, including the impact of the interest rate swap.

 

We believe we have sufficient liquidity to meet our cash requirements over both the short (next twelve months) and long term (in relation to our debt service requirements). In evaluating the sufficiency of our liquidity, we considered cash on hand, expected cash flow to be generated from operations and available borrowings under our senior credit agreement compared to our anticipated cash requirements for debt service, working capital, cash taxes, capital expenditures and funding requirements for long-term liabilities. We anticipate that our cash on hand and operating cash flow, together with borrowings under the revolving credit facility, will be sufficient to meet our anticipated future operating expenses, capital expenditures and debt service obligations as they become due for at least the next twelve months. However, our ability to make scheduled payments of principal, to pay interest on or to refinance our

 

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indebtedness and to satisfy our other debt obligations will depend upon our future operating performance, which will be affected by general economic, financial, competitive, legislative, regulatory, business and other factors beyond our control. See the “Risk Factors” section in our most recent Annual Report on Form 10-K.

 

From time to time, we may explore additional financing methods and other means to lower our cost of capital, which could include equity or debt financings and the application of the proceeds therefrom to the repayment of bank debt or other indebtedness. In addition, in connection with any future acquisitions, we may require additional funding which may be provided in the form of additional debt or equity financing or a combination thereof. There can be no assurance that any additional financing will be available to us on acceptable terms or at all.

 

Environmental matters

 

Environmental obligations are accrued when such expenditures are probable and reasonably estimable. The amount of liability recorded is based on currently available information, including the progress of remedial investigations, current status of discussions with regulatory authorities regarding the method and extent of remediation, presently enacted laws and existing technology. Accruals for estimated losses from environmental obligations are adjusted as further information develops or circumstances change. Costs of future expenditures for environmental obligations are not discounted to their present value. We do not currently anticipate any material loss in excess of the amounts accrued. Future remediation expenses may be affected by a number of uncertainties including, but not limited to, the difficulty in estimating the extent and method of remediation, the evolving nature of environmental regulations and the availability and application of technology. We do not expect the resolution of such uncertainties to have a material adverse effect on our consolidated financial position or liquidity. Recoveries of environmental costs from other parties are recognized as assets when their receipt is deemed probable.

 

In connection with the acquisition of Membrana GmbH (“Membrana”) in 2002, we recorded a reserve for environmental obligations. The reserve provides for costs to remediate known environmental issues and operational upgrades which are required in order for us to remain in compliance with local regulations. The initial estimate and subsequent finalization of the reserve was included in the allocation of purchase price at the date of acquisition. The environmental reserve for the Membrana facility, which is denominated in euros, was $1.1 million at September 27, 2014.  We anticipate the expenditures associated with the reserve will be made in the next twelve months.

 

Off-Balance Sheet Arrangements

 

We are not a party to any off-balance sheet arrangements that have, or are reasonably likely to have, a material current or future effect on our financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources.

 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

We are exposed to various market risks, which are potential losses arising from adverse changes in market rates and prices, such as interest rates and foreign exchange fluctuations. We do not enter into derivatives or other financial instruments for trading or speculative purposes.

 

Interest rate risk

 

At September 27, 2014, we had variable-rate debt of $499.8 million. To reduce the interest rate risk inherent in our variable-rate debt, in August 2014 we entered into a forward-starting interest rate swap to pay a fixed interest rate of 1.9% and receive one-month LIBOR on a notional amount of $250,000,000.  The interest rate swap economically converts a portion of the Company’s LIBOR-based, variable-rate debt into fixed-rate debt from its effective date of July 31, 2015 through its expiration on April 8, 2019. The interest rate swap has been designated as a cash flow hedge and is recorded at fair value in the accompanying condensed consolidated balance sheet with changes in fair value, net of income taxes, recorded in accumulated other comprehensive income (loss). The pre-tax earnings and cash flow impact resulting from a 100 basis point increase in interest rates on our variable-rate debt is estimated to be $4.7 million per year, including the impact of the interest rate swap.

 

Currency risk

 

Outside of the United States, we maintain assets and operations in Europe and Asia. The results of operations and financial position of our foreign operations are principally measured in their respective currency and translated into U.S. dollars. As a result, exposure to foreign currency fluctuations exists. The reported income of these subsidiaries will be higher or lower depending on a weakening or strengthening of the U.S. dollar against the respective foreign currency. Our subsidiaries and affiliates also purchase and sell products and services in various currencies. As a result, we may be exposed to cost increases relative to the local currencies in the markets in which we sell. Because the percentage of our sales in foreign currencies differs from the percentage of our costs in foreign currencies, a change in the relative value of the U.S. dollar could have a disproportionate impact on our sales compared to our costs, which could

 

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impact our margins. A portion of our assets are based in our foreign locations and are translated into U.S. dollars at foreign currency exchange rates in effect as of the end of each period, with the effect of such translation reflected in accumulated other comprehensive income (loss). Accordingly, our consolidated shareholders’ equity will fluctuate depending upon the weakening or strengthening of the U.S. dollar against the respective foreign currency, primarily the euro.

 

The dollar/euro exchange rates used in our financial statements for the periods ended as set forth below were as follows:

 

 

 

September 27, 2014

 

September 28, 2013

 

Period end rate

 

1.2729

 

1.3508

 

Period average rate for the three months ended

 

1.3275

 

1.3251

 

Period average rate for the nine months ended

 

1.3567

 

1.3172

 

 

Our strategy for management of currency risk relies primarily on conducting our operations in a country’s respective currency and may, from time to time, involve foreign currency derivatives. As of September 27, 2014, we did not have any foreign currency derivatives outstanding.

 

Item 4.  Controls and Procedures

 

An evaluation of the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) or 15d-15(e) promulgated under the Exchange Act) was performed under the supervision, and with the participation of, our management, including our Chief Executive Officer and Chief Financial Officer. Our disclosure controls are designed to ensure that information required to be disclosed in reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the rules and forms of the Securities and Exchange Commission. Based upon our evaluation, our Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of September 27, 2014 to ensure that information required to be disclosed in the reports that we file under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and is accumulated and communicated to management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.

 

During the three months ended September 27, 2014, there has been no change in our internal control over financial reporting (as defined in Rules 13a-15(f) or 15d-15(f) promulgated under the Exchange Act) that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

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PART II — OTHER INFORMATION

 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds

 

Issuer Purchases of Equity Securities

 

The following table provides detail about our share repurchase activity during the three months ended September 27, 2014:

 

Fiscal Month

 

Total Number of
Shares Purchased

 

Average Price
Paid per Share

 

Total Number
of Shares
Purchased as
Part of Publicly
Announced
Program

 

Maximum
Number of
Shares that May
Yet Be Purchased
Under the
Program (1)

 

June 29, 2014 — August 2, 2014

 

 

$

 

 

4,300,000

 

August 3, 2014 — August 30, 2014 (2)

 

69,378

 

43.65

 

68,900

 

4,231,100

 

August 31, 2014 — September 27, 2014 (2)

 

181,463

 

43.21

 

181,100

 

4,050,000

 

Total

 

250,841

 

$

43.33

 

250,000

 

4,050,000

 

 


(1)         In May 2014, the Company announced that its Board of Directors authorized the repurchase of up to 4,500,000 shares of the Company’s common stock. The share repurchase program has no expiration date. As of September 27, 2014, the Company had repurchased 450,000 shares of common stock under the May 2014 repurchase program.

 

(2)         The Company withheld and repurchased 478 and 363 shares of common stock in August and September 2014, respectively, to satisfy certain employees’ withholding tax liabilities related to restricted stock grants.

 

Item 6.         Exhibits

 

Exhibit No.

 

Exhibit Description

 

 

 

31.1

 

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

31.2

 

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

32.1

 

Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

32.2

 

Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

101

 

Interactive Data Files

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

Date: November 5, 2014

 

POLYPORE INTERNATIONAL, INC.

 

 

 

 

 

 

 

By:

/s/ Robert B. Toth

 

 

Robert B. Toth

 

 

President and Chief Executive Officer

 

 

(principal executive officer)

 

 

 

 

 

 

 

By:

/s/ Lynn Amos

 

 

Lynn Amos

 

 

Chief Financial Officer

 

 

(principal financial officer and principal accounting officer)

 

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