Symmetry Medical Inc. - FORM 10-Q

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EX-32.1 - Symmetry Medical Inc.	v228608_ex32-1.htm
EX-31.2 - Symmetry Medical Inc.	v228608_ex31-2.htm
EX-31.1 - Symmetry Medical Inc.	v228608_ex31-1.htm
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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)

OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended July 2, 2011

Commission File Number: 001-32374

SYMMETRY MEDICAL INC.

(Exact name of registrant as specified in its charter)

Delaware		35-1996126
(State or other jurisdiction of incorporation or organization) 3724 North State Road 15, Warsaw, Indiana		(I.R.S. Employer Identification No.) 46582
(Address of principal executive offices) (574) 268-2252		(Zip Code)
(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. þ Yes ¨ No

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (S232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

þ Yes ¨ No

Indicate by checkmark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

	Large accelerated filer ¨		Accelerated filer þ
	Non-accelerated filer ¨ (Do not check if a smaller reporting company)		Smaller reporting company ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). ¨ Yes þ No

The number of shares outstanding of the registrant’s common stock as of August 5, 2011 was 36,323,780 shares.

TABLE OF CONTENTS

PART I FINANCIAL INFORMATION

Item 1	Financial Statements:

	Condensed Consolidated Balance Sheets: As of July 2, 2011 and January 1, 2011	4

	Condensed Consolidated Statements of Operations: Three and Six Months Ended July 2, 2011 and July 3, 2010	5

	Condensed Consolidated Statements of Cash Flows: Six Months Ended July 2, 2011 and July 3, 2010	6

	Notes to Condensed Consolidated Financial Statements	7

Item 2	Management’s Discussion and Analysis of Financial Condition and Results of Operations	12

Item 3	Quantitative and Qualitative Disclosures about Market Risk	16

Item 4	Controls and Procedures	16

PART II OTHER INFORMATION

Item 1	Legal Proceedings	17

Item 1A	Risk Factors	17

Item 5	Other Information	17

Item 6	Exhibits	17

Signatures		19

Cautionary Note Regarding Forward-Looking Statements

Throughout this Quarterly Report on Form 10-Q or in other reports or registration statements filed from time to time with the Securities and Exchange Commission (SEC) under the Securities Exchange Act of 1934, or under the Securities Act of 1933, as well as in documents we incorporate by reference or in press releases or oral statements made by our officers or representative, we may make statements that express our opinions, expectations or projections regarding future events or future results, in contrast with statements that reflect historical facts. These predictive statements, which we generally precede or accompany by such typical conditional words such as “anticipate,” “intend,” “believe,” “estimate,” “plan,” “seek,” “project,” “potential,” or “expect,” or by the words “may,” “will,” “could,” or “should,” and similar expressions or terminology are intended to operate as “forward-looking statements” of the kind permitted by the Private Securities Litigation Reform Act of 1995. That legislation protects such predictive statements by creating a “safe harbor” from liability in the event that a particular prediction does not turn out as anticipated.

Forward-looking statements convey our current expectations or forecast future events. While we always intend to express our best judgment when we make statements about what we believe will occur in the future, and although we base these statements on assumptions that we believe to be reasonable when made, these forward-looking statements are not a guarantee of performance, and you should not place undue reliance on such statements. Forward-looking statements are subject to many uncertainties and other variable circumstances, many of which are outside of our control, that could cause our actual results and experience to differ materially from those we thought would occur.

We also refer you to and believe that you should carefully read the “Cautionary Note Regarding Forward-Looking Statements” and “Risk Factors” portions of our Annual Report for fiscal 2010 on Form 10-K, as well as in other reports which we file with the Securities and Exchange Commission, to better understand the risks and uncertainties that are inherent in our business and in owning our securities. These reports are available publicly on the SEC website, www.sec.gov, and on our website, www.symmetrymedical.com.

Any forward-looking statements which we make in this report or in any of the documents that are incorporated by reference herein speak only as of the date of such statement, and we undertake no ongoing obligation to update such statements. Comparisons of results between current and any prior periods are not intended to express any future trends or indications of future performance, unless expressed as such, and should only be viewed as historical data.

PART I FINANCIAL INFORMATION

ITEM I. FINANCIAL STATEMENTS

SYMMETRY MEDICAL INC.

CONDENSED CONSOLIDATED BALANCE SHEETS

(In Thousands)

	July 2,		January 1,
	2011		2011
	(unaudited)
ASSETS:
Current Assets:
Cash and cash equivalents	$	16,393	$	15,067
Accounts receivable, net		54,384		50,457
Inventories		77,953		70,373
Refundable income taxes		3,222		1,911
Deferred income taxes		4,925		4,597
Other current assets		4,584		3,281

Total current assets		161,461		145,686
Property and equipment, net		106,971		107,879
Goodwill		155,595		154,218
Intangible assets, net of accumulated amortization		38,323		39,601
Other assets		3,631		2,570

Total Assets	$	465,981	$	449,954

LIABILITIES AND SHAREHOLDERS' EQUITY:
Current Liabilities:
Accounts payable	$	23,804	$	23,097
Accrued wages and benefits		9,730		6,808
Other accrued expenses		6,048		3,881
Accrued income taxes		682		233
Deferred income taxes		28		-
Revolving line of credit		6,251		3,692
Current portion of capital lease obligations		482		454
Current portion of long-term debt		1,081		1,397

Total current liabilities		48,106		39,562
Accrued income taxes		6,664		6,564
Deferred income taxes		17,481		17,692
Capital lease obligations, less current portion		2,179		2,418
Long-term debt, less current portion		82,834		87,349

Total Liabilities		157,264		153,585

Shareholders' Equity:
Common Stock, $.0001 par value; 75,000 shares authorized; shares issued July 2, 2011—36,286; January 1, 2011—35,950		4		4
Additional paid-in capital		281,327		279,592
Retained earnings		19,785		14,248
Accumulated other comprehensive income		7,601		2,525

Total Shareholders' Equity		308,717		296,369

Total Liabilities and Shareholders' Equity	$	465,981	$	449,954

See accompanying notes to condensed consolidated financial statements.

SYMMETRY MEDICAL INC.

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(In Thousands, Except per Share Data; Unaudited)

	Three Months Ended					Six Months Ended
	July 2,		July 3,			July 2,		July 3,
	2011		2010			2011		2010

Revenue	$	94,721	$	88,824		$	190,499	$	173,318
Cost of revenue		72,493		68,461			148,948		135,919
Gross profit		22,228		20,363			41,551		37,399
Selling, general and administrative expenses		13,014		12,272			28,630		24,876
Facility closure and severance costs		1,689		340			2,273		860
Operating Income		7,525		7,751			10,648		11,663

Other (income)/expense:
Interest expense		907		1,498			1,790		3,061
Derivatives valuation gain		-		(480	)		-		(788	)
Other		551		(100	)		751		81
Income before income taxes		6,067		6,833			8,107		9,309
Income tax expense		1,892		2,354			2,570		3,199
Net income	$	4,175	$	4,479		$	5,537	$	6,110

Net income per share:
Basic	$	0.12	$	0.13		$	0.15	$	0.17
Diluted	$	0.12	$	0.13		$	0.15	$	0.17

Weighted average common shares and equivalent shares outstanding:
Basic		35,540		35,448			35,507		35,445
Diluted		35,990		35,807			35,963		35,768

See accompanying notes to condensed consolidated financial statements.

SYMMETRY MEDICAL INC.

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOW

(In Thousands; Unaudited)

	Six Months Ended
	July 2,			July 3,
	2011			2010

Operating activities
Net income	$	5,537		$	6,110
Adjustments to reconcile net income to net cash provided by operating activities:
Depreciation		9,228			9,028
Amortization		1,416			1,464
Net (gain) loss on sale of assets		55			95
Deferred income tax provision		(401	)		15
Stock-based compensation		1,641			233
Derivative valuation gain		-			(788	)
Foreign currency transaction (gain) loss		(448	)		65
Change in operating assets and liabilities:
Accounts receivable		(3,134	)		(8,411	)
Other assets		(2,311	)		(904	)
Inventories		(6,985	)		(5,443	)
Current income taxes		(873	)		(786	)
Accounts payable		257			6,884
Accrued expenses and other		5,907			519

Net cash provided by operating activities		9,889			8,081

Investing activities
Purchases of property and equipment		(7,203	)		(6,258	)
Proceeds from the sale of property and equipment		72			595

Net cash used in investing activities		(7,131	)		(5,663	)

Financing activities
Proceeds from revolving credit agreement borrowings		16,115			15,013
Payments on revolving credit agreement borrowings		(20,281	)		(11,076	)
Proceeds from (payments on) short term borrowings, net		2,473			(1,470	)
Issuance of bank term loan					2,711
Payments on bank term loans and capital lease obligations		(951	)		(10,808	)
Proceeds from the issuance of common stock		79			99

Net cash used in financing activities		(2,565	)		(5,531	)
Effect of exchange rate changes on cash		1,133			(1,335	)

Net increase (decrease) in cash and cash equivalents		1,326			(4,448	)
Cash and cash equivalents at beginning of period		15,067			14,219

Cash and cash equivalents at end of period	$	16,393		$	9,771

Supplemental disclosures:
Cash paid for interest	$	1,616		$	2,703

Cash paid for income taxes	$	3,779		$	3,165

See accompanying notes to condensed consolidated financial statements.

SYMMETRY MEDICAL INC.

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(In Thousands, Except Per Share Data; Unaudited)

1. Basis of Presentation

The condensed consolidated financial statements include the accounts of Symmetry Medical Inc. and its wholly-owned subsidiaries (collectively referred to as the Corporation). The Corporation is a global supplier of integrated products consisting primarily of surgical implants, instruments and cases to orthopedic and other medical device companies.

The condensed consolidated financial statements of the Corporation have been prepared without audit, pursuant to the rules and regulations of the Securities and Exchange Commission. Certain information and footnote disclosures normally included in financial statements prepared in accordance with generally accepted accounting principles have been condensed or omitted pursuant to such rules and regulations. In the opinion of management, the accompanying condensed consolidated financial statements contain all adjustments of a normal recurring nature considered necessary to present fairly the consolidated financial position of the Corporation, its results of operations and cash flows. The Corporation’s results are subject to seasonal fluctuations. Interim results are not necessarily indicative of results for a full year. The condensed consolidated financial statements included herein should be read in conjunction with the fiscal year 2010 consolidated financial statements and the notes thereto included in the Corporation’s Annual Report on Form 10-K for fiscal year 2010.

The Corporation’s fiscal year is the 52 or 53 week period ending on the Saturday closest to December 31. Fiscal year 2011 is a 52 week year ending December 31, 2011. The Corporation’s interim quarters for 2011 are 13 weeks long and quarter-end dates have been set as April 2, 2011, July 2, 2011 and October 1, 2011. Fiscal year 2010 was a 52 week year (ending January 1, 2011). The Corporation’s interim quarters for 2010 were 13 weeks long, ending April 3, 2010, July 3, 2010 and October 2, 2010. References in these condensed consolidated financial statements to the three months ended refer to these financial periods, respectively. The Corporation has evaluated subsequent events up through the time of filing with the SEC for the quarter ended July 2, 2011.

2. Inventories

Inventories consist of the following:

	July 2,		January 1,
	2011		2011
	(unaudited)
Raw material and supplies	$	14,968	$	14,407
Work-in-process		33,654		31,739
Finished goods		29,331		24,227

	$	77,953	$	70,373

3. Property and Equipment

Property and equipment, including depreciable lives, consists of the following:

	July 2,			January 1,
	2011			2011
	(unaudited)
Land	$	6,541		$	6,412
Buildings and improvements (20 to 40 years)		41,969			41,152
Machinery and equipment (5 to 15 years)		147,804			144,626
Office equipment (3 to 5 years)		15,819			13,959
Construction-in-progress		7,353			7,276

		219,486			213,425
Less accumulated depreciation		(112,515	)		(105,546	)

	$	106,971		$	107,879

4. Intangible Assets

Intangible assets were acquired in connection with our business acquisitions. As of July 2, 2011, the balances of intangible assets, other than goodwill, were as follows:

	Weighted-Average	Gross					Net
	Amortization	Intangible		Accumulated			Intangible
	Period	Assets		Amortization			Assets
	(unaudited)	(unaudited)		(unaudited)			(unaudited)
Acquired technology and patents	10 years	$	2,337	$	(1,381	)	$	956
Acquired customers	18 years		42,579		(12,954	)		29,625
Non-compete agreements	5 years		596		(509	)		87
Intangible assets subject to amortization	17 years		45,512		(14,844	)		30,668

Proprietary processes	Indefinite							3,567
Trademarks	Indefinite							4,088
Indefinite-lived intangible assets, other than goodwill								7,655

Total							$	38,323

As of January 1, 2011, the balances of intangible assets, other than goodwill, were as follows:

	Weighted-Average	Gross					Net
	Amortization	Intangible		Accumulated			Intangible
	Period	Assets		Amortization			Assets
Acquired technology and patents	10 years	$	2,324	$	(1,284	)	$	1,040
Acquired customers	18 years		42,503		(11,669	)		30,834
Non-compete agreements	5 years		590		(442	)		148
Intangible assets subject to amortization	17 years		45,417		(13,395	)		32,022

Proprietary processes	Indefinite							3,525
Trademarks	Indefinite							4,054
Indefinite-lived intangible assets, other than goodwill								7,579

Total							$	39,601

5. New Accounting Pronouncements

Presentation of Comprehensive Income: In June 2011, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) No. 2011-05, “Comprehensive Income (ASC Topic 220): Presentation of Comprehensive Income,” (“ASU 2011-05”) which amends current comprehensive income guidance. This accounting update eliminates the option to present the components of other comprehensive income as part of the statement of shareholders’ equity. Instead, the Company must report comprehensive income in either a single continuous statement of comprehensive income which contains two sections, net income and other comprehensive income, or in two separate but consecutive statements. This standard will be effective for public companies during the interim and annual periods beginning after December 15, 2011 with early adoption permitted. The adoption of ASU 2011-05 will not have an impact on the Corporation’s consolidated financial position, results of operations or cash flows as it only requires a change in the format of the current presentation.

6. Segment Reporting

The Corporation primarily designs, develops and manufactures implants and related surgical instruments and cases for orthopedic device companies and companies in other medical device markets such as arthroscopy, dental, laparoscopy, osteobiologic and endoscopy. The Corporation also sells products to the aerospace industry. The Corporation manages its business in multiple operating segments. Because of the similar economic characteristics of these operations, including the nature of the products, comparable level of FDA regulations, and same or similar customers, those operations have been aggregated for segment reporting purposes. The results of one segment which sells exclusively to aerospace customers has not been disclosed separately as it does not meet the quantitative disclosure requirements.

The Corporation is a multi-national Corporation with operations in the United States, United Kingdom, France, Ireland and Malaysia. As a result, the Corporation's financial results can be impacted by currency exchange rates in the foreign markets in which the Corporation sells its products. Revenues are attributed to geographic locations based on the location to which we ship our products.

6. Segment Reporting (Continued)

Revenue to External Customers:

	Three Months Ended				Six Months Ended
	July 2,		July 3,		July 2,		July 3,
	2011		2010		2011		2010
	(unaudited)				(unaudited)
United States	$	67,621	$	66,218	$	137,751	$	126,928
Ireland		5,848		8,418		12,610		16,513
United Kingdom		7,793		6,563		15,560		13,743
Other foreign countries		13,459		7,625		24,578		16,134

Total net revenues	$	94,721	$	88,824	$	190,499	$	173,318

Concentration of Credit Risk:

A substantial portion of the Corporation’s revenue is derived from a limited number of customers. Revenue from customers of the Corporation which individually account for 10% or more of the Corporation’s revenue is as follows:

Three months ended July 2, 2011 – Two customers represented approximately 31.4% and 11.3% of revenue, respectively.

Six months ended July 2, 2011 – Two customers represented approximately 32.8% and 10.4% of revenue, respectively.

Three months ended July 3, 2010 – Two customers represented approximately 31.0% and 11.9% of revenue, respectively

Six months ended July 3, 2010 – Two customers represented approximately 32.6% and 11.3% of revenue, respectively

Revenue by Product Category:

Following is a summary of the composition by product category of the Corporation’s revenue to external customers. Revenues from aerospace products are included in the “other” category.

	Three Months Ended				Six Months Ended
	July 2,		July 3,		July 2,		July 3,
	2011		2010		2011		2010
	(unaudited)				(unaudited)
Instruments	$	37,806	$	35,444	$	77,010	$	67,069
Implants		26,474		28,514		53,701		56,726
Cases		24,795		19,814		47,992		38,632
Other		5,646		5,052		11,796		10,891

Total net revenues	$	94,721	$	88,824	$	190,499	$	173,318

7. Net Income Per Share

The following table sets forth the computation of earnings per share.

	Three Months Ended						Six Months Ended
	July 2,			July 3,			July 2,			July 3,
	2011			2010			2011			2010
	(unaudited)						(unaudited)
Earnings per share - Basic:
Net income	$	4,175		$	4,479		$	5,537		$	6,110
Less: Undistributed earnings allocated to nonvested stock		(31	)		(41	)		(44	)		(57	)
Income available to common shares - Basic		4,144			4,438			5,493			6,053

Weighted-average common shares outstanding - Basic		35,540			35,448			35,507			35,445

Earnings per share - Basic	$	0.12		$	0.13		$	0.15		$	0.17

Earnings per share - Diluted:
Net income	$	4,175		$	4,479		$	5,537		$	6,110
Less: Undistributed earnings allocated to nonvested stock		-			-			-			(2	)
Income available to common shares - Diluted		4,175			4,479			5,537			6,108

Weighted-average common shares outstanding - Basic		35,540			35,448			35,507			35,445
Effect of dilution		450			359			456			323
Weighted-average common shares outstanding - Diluted		35,990			35,807			35,963			35,768

Earnings per share - Diluted	$	0.12		$	0.13		$	0.15		$	0.17

The diluted weighted average share calculations for the three and six months ended July 2, 2011 and July 3, 2010 do not include performance based restricted stock awarded in 2011 totaling 256 shares and in 2010 totaling 66 shares, respectively, due to the respective measurement period not being complete.

8. Commitments and Contingencies

Legal & Environmental Matters. The Corporation is involved, from time to time, in various contractual, product liability, patent (or intellectual property) and other claims and disputes incidental to its business. Currently, there is no environmental or other litigation pending or, to the knowledge of the Corporation, threatened, that the Corporation expects to have a material adverse effect on its financial condition, results of operations or liquidity. While litigation is subject to uncertainties and the outcome of litigated matters is not predictable with assurance, the Corporation currently believes that the disposition of all pending or, to the knowledge of the Corporation, threatened claims and disputes, individually or in the aggregate, should not have a material adverse effect on the Corporation’s consolidated financial condition, results of operations or liquidity.

Following the discovery of certain accounting irregularities at our Sheffield, UK operating unit (as further described in this Form 10-Q at Part II, Item 1), the Audit Committee self-reported the matter to the staff of the Securities and Exchange Commission (SEC) in October 2007. Thereafter, the SEC commenced an informal inquiry into this matter. The Corporation has fully cooperated with the SEC in its investigation. At this time, the Corporation is unable to predict the timing of the ultimate resolution of this investigation or the impact thereof.

Unconditional Purchase Obligations. The Corporation has contracts to purchase minimum quantities of cobalt chrome and titanium through December 2012. Based on contractual pricing at July 2, 2011, remaining minimum purchase obligations total $6,116. Purchases under cobalt chrome and titanium contracts total approximately $6,784 for the six month period ended July 2, 2011. These purchases are not in excess of our forecasted requirements.

9. Comprehensive Income

Comprehensive income is comprised of net income, gains (losses) resulting from currency translations of foreign entities and unrealized gains (losses) on our derivative designated as a hedge. Comprehensive income consists of the following:

	Three Months Ended					Six Months Ended
	July 2,		July 3,			July 2,		July 3,
	2011		2010			2011		2010
	(unaudited)					(unaudited)

Net Income	$	4,175	$	4,479		$	5,537	$	6,110
Foreign currency translation adjustments		2,088		(1,765	)		5,076		(6,013	)
Derivative, net of tax benefit (1)		-		28			-		(64	)

Comprehensive income	$	6,263	$	2,742		$	10,613	$	33

(1)	Unrealized gains (losses) are net of tax (expenses)/benefits of $(18) for the three month period ended July 3, 2010 and $44 for the six month period ended July 3, 2010.

10. Facility Consolidation and Severance Costs

Results of Operations include pre-tax charges of $1,689 and $340 for the three months ended July 2, 2011 and July 3, 2010, respectively, and $2,273 and $860 for the six months then ended, associated with employee cost reduction and efficiency actions including the consolidation of our Auburn, ME facility and employee severance. For the three month period ended July 2, 2011, these costs are comprised of $1,689 of severance costs compared to $258 of severance costs, plus $82 of moving expenses for the period ended July 3, 2010. For the six month period ended July 2, 2011, these costs are comprised of $2,273 of severance costs compared to $591 of severance costs and an additional $269 of moving expenses for the period ended July 3, 2010. As of July 2, 2011 and January 1, 2011, severance accruals related to these cost reduction and efficiency actions totaled $1,307 and nil, respectively, and are included in other accrued expenses in the consolidated balance sheets. The increase in the accrual since January 1, 2011 represents severance charges incurred but not paid during the first or second quarter of 2011. These costs are expected to be paid through June 2012.

11. Subsequent Events

On August 3, 2011, the Corporation entered into a definitive agreement with PSC Industries, Inc., (“PSC”) for the purchase of all the assets of PSC’s Olsen Medical division, located in Louisville, Kentucky (the “Agreement”). Olsen Medical manufactures a full line of single-use and reusable bipolar and monopolar forceps, cords, electrosurgical pens/pencils, electrodes, and accessories. The Company’s products are primarily sold in the United States and internationally through distributors. The consideration to be paid is $11,000 in cash, subject to certain post-closing adjustments. The purchase is subject to certain pre-closing conditions that must be satisfied. Our targeted closing date is August 15, 2011.

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

(In millions)

Business Overview

Symmetry Medical Inc. is a leading global source of innovative medical device solutions, including orthopedic implants, surgical instruments, and sterilization cases and trays. The Corporation’s nearly 3,000 teammates provide design, development and worldwide production capabilities for these products to customers in the orthopedic industry, other medical device markets, and specialized non-healthcare markets. Symmetry’s trusted reputation and brands, intellectual property portfolio and commitment to innovation enable it to collaborate with hundreds of global medical device manufacturers as well as thousands of hospitals to provide solutions for today’s needs and tomorrow’s growth.

We offer our customers Total Solutions® for complete implant systems - implants, instruments and cases. Our revenue is primarily derived from the sale of implants, instruments, and cases separately, instruments and cases together, and from the sale of complete implant systems which include the implants, instruments and cases. We expect our Total Solutions® offering will provide us with growth opportunities and increase the relative percentage of value added products that we supply to our customers.

During the second quarter 2011, our revenue increased $5.9 million, or 6.6%, compared to the second quarter 2010. This increase was primarily driven by our focus to meet customer delivery requirements and increased customer demand in the cases and instruments product lines, respectively, in addition to favorable foreign currency exchange rate impacts of $2.5 million for all products. During the second quarter 2011, our combined five largest OEM customers increased revenue by 3.0% compared to the second quarter 2010 primarily driven by the timing of their various product launches. Our overall revenue in the second quarter 2011 decreased by $1.1 million from the first quarter 2011.

Despite the current economy and lower than historical levels of surgical implant procedure growth, which adversely impacts customer demand, we continue to be optimistic about the long-term future as the larger OEMs are increasingly focused on improving their supply chains. This will result in fewer suppliers who in turn will be expected to provide a wider range of services coupled with high quality and reduced overall costs. We believe that we are well positioned to benefit from increased OEM outsourcing and the consolidation of suppliers.

Our strategic plan calls for continued growth to be derived from three distinct but synergistic areas:

1. Growth in excess of market as a leading provider of products and solutions to the world’s leading orthopedic companies through innovation and share gain.

2. Expansion as a supplier into adjacent medical device markets where we can leverage our manufacturing capabilities, customer presence, and our quality and regulatory expertise.

3. Expansion of our non-orthopedic hospital direct distribution business through product portfolio extensions as well as geographic expansion domestically and abroad.

Using this strategy, we strive to provide the best possible customer experience by offering superior value; the highest-quality new technology; customized services; superior support; and the combination of our products and services into our Total Solutions® offering. Historically, our growth has been driven organically from our core businesses as well as acquisitions designed to augment select areas of our business with more products, services, and technology.

Second Quarter Results of Operations

Revenue. Revenue for the three month period ended July 2, 2011 increased $5.9 million, or 6.6%, to $94.7 million from $88.8 million for the comparable 2010 period. Revenue for each of our principal product categories in these periods was as follows:

Product Category	Three Months Ended
	July 2,		July 3,
	2011		2010
	(unaudited)
Instruments	$	37.8	$	35.4
Implants		26.5		28.5
Cases		24.8		19.8
Other		5.6		5.1

Total	$	94.7	$	88.8

The $5.9 million, or 6.6%, increase in revenue resulted from increased demand within our instruments, cases, and other product lines, in addition to favorable foreign currency exchange rate fluctuations of $2.5 million. These improvements were partially offset by lower demand in our implants product line. Overall, we experienced higher revenues of 3.0% from our five largest OEM customers as well as demand from our other customers as we increase our diversification. Instrument revenue increased $2.4 million. This increase was driven by higher revenue from our top five largest OEM customers related to improved demand and timing of customer launches. Implant revenue decreased $2.0 million, driven by decreased revenue from our top five largest OEM customers as they experience softer demand and worked through excess inventory levels. Additionally, we experienced decreased revenue from another customer due to a decrease in demand and the timing of product launches. These decreases were partially offset by favorable foreign currency exchange rate fluctuations of $0.9 million. The $5.0 million increase in case revenue is reflective of our focus to meet customer delivery requirements, as well as expanded diversification as revenue from our top five largest OEM customers only represented $1.2 million of the increase in revenue. Other product revenue increased $0.6 million primarily driven by favorable foreign currency exchange rate fluctuations of $0.4 million.

Gross Profit. Gross profit for the three month period ended July 2, 2011 increased $1.9 million, or 9.2%, to $22.2 million from $20.4 million for the comparable 2010 period driven by the increase in revenue. Gross margin as a percentage of revenue was 23.5% for the second quarter 2011 compared to 22.9% in the same period last year. Gross margin increased due to the 6.6% increase in revenue resulting in improved overhead efficiencies partially offset by an increase in employee compensation of 12% that was driven primarily by increases in overtime incurred and headcount levels to meet customer delivery requirements and increased production levels.

Selling, General and Administrative Expenses. For the three month period ended July 2, 2011, selling, general and administrative expenses (“SG&A”) were $13.0 million compared with the three month period ended July 3, 2010 of $12.3 million. The increase was primarily driven by increased employee compensation and benefits associated with the previously announced hiring of a new chief executive officer and transition related expenditures as well as higher research and development expense.

Facility Consolidation and Severance Costs. Results of Operations include pre-tax charges of $1.7 million and $0.3 million for the three months ended July 2, 2011 and July 3, 2010, respectively, associated with employee cost reduction and efficiency actions, the consolidation of our Auburn, ME facility and employee severance costs. For the three month period ended July 2, 2011, these costs are comprised of $1.7 million of severance costs compared to $0.2 million of severance costs in addition to $0.1 million associated with moving costs for the period ended July 3, 2010. As of July 2, 2011, severance accruals related to these cost reduction and efficiency actions totaled $1.3 million and were included in other accrued expenses in the consolidated balance sheets.

Other (Income) Expense. Interest expense for the three month period ended July 2, 2011 decreased $0.6 million, or 39.5%, to $0.9 million from $1.5 million for the comparable period in 2010. This decrease is attributable to the settlement of our interest rate swap agreement in November 2010 in connection with our debt refinancing activities. The derivative gain in the second quarter 2010 consists of a gain on interest rate swap valuation of $0.5 million related to our interest rate swap that had not been designated as a hedge. We had no outstanding swap agreements during the second quarter 2011. Other expense for the three month period ended July 2, 2011 increased $0.7 million from the comparable period in 2010, from income of $0.1 million to expense of $0.6 million, due to comparable foreign currency exchange rate fluctuations on transactions denominated in foreign currencies.

Provision for Income Taxes. Our effective tax rate was 31.2% for the three month period ended July 2, 2011 as compared to 34.5% for the three month period ended July 3, 2010. Provision for income taxes decreased by $0.5 million, or 19.6%, to $1.9 million for the three month period ended July 2, 2011 from $2.4 million for the comparable 2010 period primarily due to a $0.8 million decrease in pre-tax income. Our effective tax rate in 2011 differed from the U.S. Federal statutory rate of 35% primarily due to the favorable impact of foreign income taxes as we benefited from an increase in income earned in foreign jurisdictions in 2011 where the statutory tax rate is lower than the Federal statutory rate.

Six Months Results of Operations

Revenue. Revenue for the six month period ended July 2, 2011 increased $17.2 million, or 9.9%, to $190.5 million from $173.3 million for the comparable 2010 period. Revenue for each of our principal product categories in these periods was as follows:

Product Category	Six Months Ended
	July 2,		July 3,
	2011		2010
	(unaudited)
Instruments	$	77.0	$	67.1
Implants		53.7		56.7
Cases		48.0		38.6
Other		11.8		10.9

Total	$	190.5	$	173.3

The $17.2 million, or 9.9%, increase in revenue resulted from increased demand within our instruments, cases, and other product lines, in addition to favorable foreign currency exchange rate fluctuations of $2.9 million. These improvements were partially offset by lower demand in our implants product line. Overall, we experienced higher revenues of 11.7% from our five largest OEM customers which drove the increase in revenue. Instrument revenue increased $9.9 million. This increase was primarily driven by higher revenue from our top five largest OEM customers related to improved demand and timing of customer launches. This increase in instrument revenue was also due to a $1.1 million increase in our hospital direct distribution revenues. Implant revenue decreased $3.0 million due to reduction in customer demand of $4.2 million primary due to reduced demand from another customer which is not one of the top five OEM customers and related to decreased customer demand from our top five largest OEM customers related to timing of launch activity. These decreases were partially offset by favorable foreign currency exchange rate fluctuations of $1.2 million. Case revenue increased $9.4 million. This increase is reflective of our focus to meet customer delivery requirements, as well as expanded diversification as revenue from our top five largest OEM customers only represented $4.9 million of the increase in revenue. Additionally, case revenues were impacted by favorable foreign currency exchange rate fluctuations of $0.8 million. Our focus to meet customer delivery requirements, as well as expand our customer base also contributed to the increase in case revenue. Other product revenue increased $0.9 million primarily driven by favorable foreign currency exchange rate fluctuations of $0.6 million.

Gross Profit. Gross profit for the six month period ended July 2, 2011 increased $4.2 million, or 11.1%, to $41.6 million from $37.4 million for the comparable 2010 period driven by the increase in revenue. Gross margin as a percentage of revenue was 21.8% for the six month period ended July 2, 2011 compared to 21.6% in the same period last year. Gross margin increased due to the 9.9% increase in revenue resulting in improved overhead efficiencies partially offset by an increase in employee compensation of 15% driven primarily by increases in overtime incurred and headcount levels to meet customer delivery requirements and increased production levels.

Selling, General and Administrative Expenses. For the six month period ended July 2, 2011, selling, general and administrative expenses (“SG&A”) were $28.6 million compared with the six month period ended July 3, 2010 of $24.9 million. The increase was primarily driven by increased employee compensation and benefits associated with the previously announced hiring of a new chief executive officer and transition related expenditures as well as higher research and development expense.

Facility Consolidation and Severance Costs. Results of Operations include pre-tax charges of $2.3 million and $0.9 million for the six months ended July 2, 2011 and July 3, 2010, respectively, associated with employee cost reduction and efficiency actions, the consolidation of our Auburn, ME facility and employee severance costs. For the six month period ended July 2, 2011, these costs are comprised of $2.3 million of severance costs compared to $0.6 million of severance costs in addition to $0.3 million associated with moving costs for the period ended July 3, 2010. As of July 2, 2011, severance accruals related to these cost reduction and efficiency actions totaled $1.3 million and were included in other accrued expenses in the consolidated balance sheets.

Other (Income) Expense. Interest expense for the six month period ended July 2, 2011 decreased $1.3 million, or 41.5%, to $1.8 million from $3.1 million for the comparable period in 2010. This decrease is attributable to the settlement of our interest rate swap agreement in November 2010 in connection with our debt refinancing activities. The derivative gain in the second quarter 2010 consists of a gain on interest rate swap valuation of $0.8 million related to our interest rate swap that had not been designated as a hedge. We had no outstanding swap agreements during the second quarter 2011. Other expense for the six month period ended July 2, 2011 increased $0.7 million from the comparable period in 2010, from $0.1 million to $0.8 million, due to comparable foreign currency exchange rate fluctuations on transactions denominated in foreign currencies

Provision for Income Taxes. Our effective tax rate was 31.7% for the six month period ended July 2, 2011 as compared to 34.4% for the six month period ended July 3, 2010. Provision for income taxes decreased by $0.6 million, or 19.7%, to $2.6 million for the six month period ended July 2, 2011 from $3.2 million for the comparable 2010 period primarily due to a $1.2 million decrease in pre-tax income. Our effective tax rate in 2011 differed from the U.S. Federal statutory rate of 35% primarily due to the favorable impact of foreign income taxes as we benefited from an increase in income earned in foreign jurisdictions in 2011 where the statutory tax rate is lower than the Federal statutory rate.

Liquidity and Capital Resources

Liquidity

Our principal sources of liquidity in the six month period ended July 2, 2011 were cash generated from operations and borrowings under our revolving credit agreements. Principal uses of cash in the six month period ended July 2, 2011 included increased working capital and capital expenditures as well as debt service. We expect that our principal uses of cash in the future will be to finance working capital, to pay for capital expenditures, to service debt and to fund possible future acquisitions.

We believe our cash resources will permit us to stay committed to our strategic plan of increasing our share in the orthopedic market, expanding into other medical device markets and expanding our hospital direct distribution business.

Operating Activities. Operating activities generated cash of $9.9 million in the six month period ended July 2, 2011 compared to $8.1 million for the six month period ended July 3, 2010, an increase of $1.8 million. The increase in cash from operations is primarily a result of a decrease in net income of $0.6 million, offset by an increase in non-cash components of net income of $1.4 million and a reduction in working capital requirements compared to prior year. Net cash used by working capital for the six month period ended July 2, 2011 was $7.1 million compared to $8.1 million for the comparable prior year period, a $1.0 million reduction.

Investing Activities. Capital expenditures of $7.2 million were $0.9 million higher in the six month period ended July 2, 2011 than the $6.3 million incurred during the six month period ended July 3, 2010.

Financing Activities. Financing activities used $2.6 million of cash in the six month period ended July 2, 2011 compared to $5.5 million in the six month period ended July 3, 2011. This $2.9 million decrease in cash used from financing activities is due primarily to a decrease in net payments on bank term loans and capital lease obligations of $7.1 million and an increase in cash provided from short term borrowings of $3.9 million, partially offset by an $8.1 million increase in net borrowings on the revolving credit agreement.

Capital Expenditures

Capital expenditures totaled $7.2 million for the six months ended July 2, 2011, compared to $6.3 million for the six month period ended July 3, 2010. Expenditures were primarily for increased automation and replacement of existing equipment to more adequately meet customer demands. We expect to continue expansion and capability enhancement efforts in our Malaysia and other select facilities during 2011 to expand our manufacturing capabilities, product offerings and better meet customer needs.

Debt and Credit Facilities

As of July 2, 2011, we had an aggregate of approximately $92.8 million of outstanding indebtedness, which consisted of an aggregate of $82.8 million of borrowings under our revolving credit agreement; $1.1 million of borrowings under our UK asset-based 24-month term note; $6.2 million of borrowings under our Malaysia short-term credit facility; and $2.7 million of capital lease obligations. We had three outstanding letters of credit as of July 2, 2011 in the amounts of $5.0 million, $2.0 million and $0.2 million.

In March 2010, our Sheffield, UK unit obtained a £3.0 million facility, comprised of a 24-month asset-based term note and short-term revolver facility. The term note matures in March 2012 with monthly payments plus interest at 2.75% per year. The short-term revolver is due on demand and accrues interest at 3.50% per year. As of July 2, 2011, $1.1 million was outstanding on the term loan and there were no borrowings on the short-term revolver. The term note and revolver are secured by certain assets of our Sheffield, UK unit, which had a net book value of approximately $4.9 million as of July 2, 2011.

Our revolving credit agreement contains various financial covenants, including covenants requiring a maximum ratio of total debt to EBITDA and minimum fixed charges ratio of EBITDA and a $30.0 million letter of credit sublimit. We were in compliance with these covenants under the senior credit facility as of July 2, 2011.

We believe that cash flow from operating activities and borrowings under our revolving credit agreement will be sufficient to fund currently anticipated working capital, planned capital spending and debt service requirements for the foreseeable future, including at least the next twelve months.

Contractual Obligations and Commercial Commitments

The following table reflects our contractual obligations as of July 2, 2011.

	Payments Due By Period
	Total		Less than 1 year		1-3 years		4-5 years		More than 5 years
	(In Millions)
Long-term debt obligations (1)	$	83.9	$	1.1	$	-	$	82.8	$	-
Capital lease obligations		4.5		0.5		2.6		1.4		-
Operating lease obligations		6.0		1.2		3.7		0.7		0.4
Purchase obligations (2)		8.0		5.3		2.7		-		-

Total	$	102.4	$	8.1	$	9.0	$	84.9	$	0.4

(1)

Represents principal maturities only and, therefore, excludes the effects of interest. There are no scheduled payments for our revolving credit facility prior to maturity. Borrowings under the revolving credit facility bear interest at a variable rate based on the London Interbank Offer Rate (LIBOR) or a base rate determined by the lender’s prime rate plus an applicable margin, as defined in the agreement. The applicable margin for borrowings under the revolving credit agreement ranges from 0.75% to 1.75% for base rate borrowings and 1.75% to 2.75% for LIBOR borrowings, subject to adjustment based on the average availability under the revolving line of credit facility.

(2)

For the purposes of this table, contractual obligations for purchases of goods or services are defined as agreements that are enforceable and legally binding and that specify all significant terms, including: fixed or minimum quantities, fixed, minimum or variable price provisions; and the approximate timing of the transaction. Our purchase orders are normally based on our current manufacturing needs and are fulfilled by our vendors within a short time. We enter into blank orders with vendors that have preferred pricing terms; however, these orders are normally cancelable by us without penalty. Amounts predominantly represent purchase agreements to buy minimum quantities of cobalt chrome and titanium through December 2012.

This table does not include liabilities for unrecognized tax benefits of $6.3 million as reasonable estimates could not be made regarding the timing of future cash outflows associated with those liabilities.

Off-Balance Sheet Arrangements

Our off-balance sheet arrangements include our operating leases and letters of credit, which are available under the revolving credit agreement. We had three letters of credit outstanding as of July 2, 2011 in the amounts of $5.0 million, $2.0 million and $0.2 million.

Environmental

Our facilities and operations are subject to extensive federal, state, local and foreign environmental and occupational health and safety laws and regulations. These laws and regulations govern, among other things, air emissions; wastewater discharges; the generation, storage, handling, use and transportation of hazardous materials; the handling and disposal of hazardous wastes; the cleanup of contamination; and the health and safety of our employees. Under such laws and regulations, we are required to obtain permits from governmental authorities for some of our operations. If we violate or fail to comply with these laws, regulations or permits, we could be fined or otherwise sanctioned by regulators. We could also be held responsible for costs and damages arising from any contamination at our past or present facilities or at third-party waste disposal sites. We cannot completely eliminate the risk of contamination or injury resulting from hazardous materials, and we may incur material liability as a result of any contamination or injury.

We incurred minimal capital expenditures for environmental, health and safety in the six month periods ended July 2, 2011 and July 3, 2010.

In connection with past acquisitions, we completed Phase I environmental assessments and did not identify any significant issues that we believe need to be remediated. We cannot be certain that environmental issues will not be discovered or arise in the future related to these acquisitions.

Based on information currently available, we do not believe that we have any material environmental liabilities.

Critical Accounting Policies and Estimates

The preparation of our consolidated financial statements in accordance with accounting principles generally accepted in the United States requires management to make estimates, judgments and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses during the periods presented. Our Annual Report on Form 10-K for fiscal year ended January 1, 2011, includes a summary of the critical accounting policies we believe are the most important to aid in understanding our financial results. There have been no material changes to these critical accounting policies that impacted our reported amounts of assets, liabilities, revenues or expenses during the six months ended July 2, 2011.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

For financial market risks related to changes in interest rates, foreign currency exchange rates, commodity prices and the effects of inflation, reference is made to Item 7a “Quantitative and Qualitative Disclosures About Market Risk” contained in Part II of our Annual Report on Form 10-K for the fiscal year ended January 1, 2011. Our exposure to these risks, at the end of the second quarter covered by this report, has not changed materially since January 1, 2011.

ITEM 4. CONTROLS AND PROCEDURES

This Report includes the certifications of our Chief Executive Officer and Chief Financial Officer required by Rule 13a-14 of the Securities Exchange Act of 1934 (the “Exchange Act”). See Exhibits 31.1 and 31.2. This Item 4 includes information concerning the controls and control evaluations referred to in those certifications.

(a) Evaluation of Disclosure Controls and Procedures

Disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) are designed to ensure that information required to be disclosed in reports filed or submitted under the Exchange Act is recorded, processed, summarized, and reported within the time periods specified in the SEC rules and forms and that such information is accumulated and communicated to management, including the Chief Executive Officer and the Chief Financial Officer, to allow timely decisions regarding required disclosures.

In connection with the preparation of this Report, our management, under the supervision and with the participation of the Chief Executive Officer and Chief Financial Officer, conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures as of the end of the fiscal quarter covered by this report on Form 10-Q. Based on that evaluation, our Chief Executive Officer and Chief Financial Officer have concluded that our disclosure controls and procedures were effective as of July 2, 2011.

(b) Changes in Internal Control over Financial Reporting

There have been no changes in our “internal control over financial reporting” (as defined in Rule 13a-15(f) of the Exchange Act) that occurred during the fiscal quarter covered by this report on Form 10-Q that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

The Corporation is in the process of integrating its multiple facilities into its existing Enterprise Resource Planning (ERP) platform. An ERP system is a fully-integrated set of programs and databases that incorporate order processing, production planning and scheduling, purchasing, accounts receivable and inventory management and accounting. In connection with this ERP consolidation, the Corporation will update its internal controls over financial reporting, as necessary, to accommodate modifications to its business processes and accounting procedures. The Corporation does not believe that this ERP system consolidation will have an adverse effect on the Corporation’s internal control over financial reporting.

PART II OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

SEC Inquiry

Following the discovery of the accounting irregularities at our Sheffield, UK operating unit, the Audit Committee self-reported the matter to the staff of the SEC in October 2007. Thereafter, the SEC commenced an informal inquiry regarding this matter.

We have fully cooperated with the SEC in its investigation. At this time we are unable to predict the time period necessary to resolve the investigation or the ultimate resolution thereof. To date, considerable legal, tax and accounting expenses have been incurred in connection with our Audit Committee’s investigation into this matter and expenditures may continue to be incurred in the future with regard to the SEC’s investigation. It is also possible that the investigation may continue to require management’s time and attention and accounting and legal resources, which could otherwise be devoted to the operation of our business. Moreover, any action by the SEC against us, or members of our management, may cause us to be subject to injunctions, fines or other penalties or sanctions or result in private civil actions, loss of key personnel or other adverse consequences and may require us to devote additional time and resources to these matters. The investigation may adversely affect our ability to obtain, and /or increase the cost of obtaining, directors’ and officers’ liability insurance and/or other types of insurance, which could have a material adverse affect on our business, results of operations and financial condition. In addition, the SEC investigation and the remedies applied may affect certain of our business relationships and consequently may have an adverse affect on our business in the future.

ITEM 1A. RISK FACTORS

In addition to the other information set forth in this report, you should carefully consider the factors discussed in Part I, Item 1A “Risk Factors” contained in our Annual Report on Form 10-K for the fiscal year ended January 1, 2011, which could materially affect our business, financial condition or future results. There have been no material changes from the risk factors disclosed in our Annual Report on Form 10-K

ITEM 5. OTHER INFORMATION

On August 3, 2011, the Corporation, through its subsidiary, SMA Acquisition, LLC (“Symmetry”), entered into a definitive agreement with PSC Industries, Inc., (“PSC”) for the purchase of all the assets of PSC’s Olsen Medical division, located in Louisville, Kentucky (the “Agreement”). The consideration to be paid is $11,000 in cash, subject to certain post-closing adjustments. The purchase is subject to certain pre-closing conditions that must be satisfied. Our targeted closing date is August 15, 2011.

ITEM 6. EXHIBITS

10.60+

Form of Restricted Stock Agreement (CEO) issued under Amendment No. 1 to the Amended and Restarted Equity Incentive Plan.*

10.61

Asset Purchase Agreement, dated August 3, 2011, between SMA Acquisition, LLC and PSC Industries, Inc. **

31.1	Certification of Chief Executive Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*

31.2	Certification of Chief Financial Officer required by Item 307 of Regulation S-K as promulgated by the Securities and Exchange Commission and pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.*

32.1	Certification of Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.*

101.INS

XBRL Instance Document~

101.SCH

XBRL Taxonomy Extension Schema Document~

101.CAL

XBRL Taxonomy Extension Calculation Linkbase Document~

101.DEF

XBRL Taxonomy Extension Definition Linkbase Document~

101.LAB

XBRL Taxonomy Extension Label Linkbase Document~

101.PRE

XBRL Taxonomy Extension Presentation Linkbase Document~

* Filed concurrently herewith.

** The exhibits and schedules to this Agreement have been omitted from this filing pursuant to Item 601(b)(2) of Regulation S-K but will be furnished to staff upon request.

~ In accordance with Rule 406T under Regulation S-T, the XBRL-related information in Exhibit 101 shall be deemed “furnished” and not “filed.”

+ Indicates management contract or compensatory plans or arrangements required to be filed as an exhibit.

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

	SYMMETRY MEDICAL INC.

	By	/s/ Thomas J. Sullivan
		Thomas J. Sullivan,
		President and Chief Executive Officer
		(Principal Executive Officer)

	By	/s/ Fred L. Hite
		Fred L. Hite,
		Senior Vice President and Chief Financial Officer
		(Principal Financial Officer)

August 9, 2011

Symmetry Medical Inc. - FORM 10-Q - August 9, 2011

Attached files

Symmetry Medical Inc. Reports