UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
Washington,
D.C. 20549
FORM
10-K
(Mark
One)
x |
ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES
EXCHANGE
ACT OF 1934 |
For
the fiscal year ended December 31, 2004
OR
o |
TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES
EXCHANGE
ACT OF 1934 |
For
the transition period from ____________ to ____________
|
Commission
file number |
333-114547 |
ADVANCED
ACCESSORY HOLDINGS CORPORATION
(Exact
name of registrant as specified in its charter)
DELAWARE |
|
56-2426615 |
(State
or other jurisdiction
of
incorporation or organization) |
|
(I.R.S.
Employer
Identification
No.) |
|
|
|
12900
Hall Road, Suite 200, Sterling Heights, MI |
|
48313 |
(Address
of principal executive offices) |
|
(Zip
Code) |
Registrant's
telephone number, including area code: (586) 997-2900
Securities
registered pursuant to Section 12(b) of the Act: NONE
Securities
registered pursuant to Section 12(g) of the Act: NONE
Indicate by
check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. Yes x No
o
Indicate by
check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation
S-K is not contained herein, and will not be contained, to the best of
registrant's knowledge, in definitive proxy or information statements
incorporated by reference in Part III of this Form 10-K or any amendment to this
Form 10-K. x
Indicate by
check mark whether the registrant is an accelerated filer (as defined in Rule
12b-2 of the Act).
Yes
o No
x
The number
of the registrant's shares of common stock outstanding at March 31, 2005 was
100.
Documents
Incorporated by Reference
None
FORM
10-K
YEAR
ENDED DECEMBER 31, 2004
TABLE
OF CONTENTS
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PART
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PART
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Item
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Item
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PART
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Item
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SIGNATURES |
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66 |
FORWARD-LOOKING
STATEMENTS
THIS
ANNUAL REPORT ON FORM 10-K CONTAINS FORWARD LOOKING STATEMENTS WITHIN THE
MEANING OF SECTION 21E OF THE SECURITIES EXCHANGE ACT OF 1934, AS AMENDED, THAT
INVOLVE RISKS AND UNCERTAINTIES. FORWARD LOOKING STATEMENTS GENERALLY CAN BE
IDENTIFIED BY THE USE OF TERMS SUCH AS “MAY,” “WILL,” “SHOULD,” “EXPECT,”
“ANTICIPATE,” “BELIEVE,” “INTEND,” “PLAN,” “ESTIMATE,” “PREDICT,” “POTENTIAL,”
“FORECAST,” “PROJECT,” “WILL BE,” “CONTINUE” OR VARIATIONS OF SUCH TERMS, OR THE
USE OF THESE TERMS IN THE NEGATIVE. OUR ACTUAL RESULTS MAY DIFFER SIGNIFICANTLY
FROM THE RESULTS DISCUSSED IN THE FORWARD-LOOKING STATEMENTS, AND SUCH
DIFFERENCES MAY BE MATERIAL. GENERAL RISKS THAT MAY IMPACT THE ACHIEVEMENT OF
SUCH FORECASTS INCLUDE, BUT ARE NOT LIMITED TO: COMPLIANCE WITH NEW LAWS AND
REGULATIONS, GENERAL ECONOMIC CONDITIONS IN THE MARKETS IN WHICH WE OPERATE,
FLUCTUATION IN DEMAND FOR OUR PRODUCTS AND IN THE PRODUCTION OF VEHICLES FOR
WHICH WE ARE A SUPPLIER, SIGNIFICANT RAW MATERIAL PRICE FLUCTUATIONS, LABOR
DISPUTES WITH OUR EMPLOYEES OR OF OUR SIGNIFICANT CUSTOMERS OR SUPPLIERS,
CHANGES IN CONSUMER PREFERENCES, DEPENDENCE ON SIGNIFICANT AUTOMOTIVE CUSTOMERS,
THE LEVEL OF COMPETITION IN THE AUTOMOTIVE SUPPLY INDUSTRY, PRICING PRESSURE
FROM AUTOMOTIVE CUSTOMERS, OUR SUBSTANTIAL LEVERAGE, LIMITATIONS IMPOSED BY OUR
DEBT FACILITIES, CHANGES IN THE POPULARITY OF PARTICULAR VEHICLE MODELS OR
TOWING AND RACK SYSTEMS, THE LOSS OF PROGRAMS ON PARTICULAR VEHICLE MODELS,
RISKS ASSOCIATED WITH CONDUCTING BUSINESS IN FOREIGN COUNTRIES AND OTHER
BUSINESS FACTORS. ANY SUCH FORWARD-LOOKING STATEMENTS ARE NOT GUARANTEES OF
FUTURE PERFORMANCE AND INVOLVE RISKS AND UNCERTAINTIES. ACTUAL EVENTS OR RESULTS
MAY DIFFER MATERIALLY FROM THOSE DISCUSSED IN THE FORWARD-LOOKING STATEMENTS.
ALL OF THESE FORWARD-LOOKING STATEMENTS ARE BASED ON ESTIMATES AND ASSUMPTIONS
MADE BY OUR MANAGEMENT WHICH, ALTHOUGH BELIEVED TO BE REASONABLE, ARE INHERENTLY
UNCERTAIN. GIVEN THESE RISKS AND UNCERTAINTIES, READERS ARE CAUTIONED NOT TO
PLACE UNDUE RELIANCE ON FORWARD-LOOKING STATEMENTS. WE DISCLAIM ANY OBLIGATION
TO UPDATE ANY FORWARD LOOKING STATEMENTS.
Company
Background
On
April 15, 2003, substantially all of the equity interests of Advanced Accessory
Systems, LLC, (“AAS” or the “Predecessor") were acquired by Castle Harlan
Partners IV, L.P. (the "Acquisition"), a private equity investment fund
organized and managed by Castle Harlan Inc., a private New York based equity
firm. CHAAS Holdings, LLC (“CHAAS Holdings”) was formed in April 2003 in
connection with the Acquisition and was the direct parent of CHAAS Acquisitions,
LLC(“CHAAS Acquisitions”), which was also formed pursuant to the
Acquisition.
In
January 2004, Advanced Accessory Holdings Corporation (“AAHC”) was formed by
CHAAS Holdings in connection with an offering of our $88 million aggregate
principal amount at maturity, 13¼% Senior Discount Notes due 2011. At that time
CHAAS Holdings made a contribution of all of its equity interests in CHAAS
Acquisitions to AAHC in exchange for all the outstanding membership units of
AAHC. Subsequent to this transaction, CHAAS Holdings is the direct parent of
AAHC and AAHC is the direct parent of CHAAS Acquisitions.
Unless
the context otherwise requires, all information which refers to “we,” “our,”
“us” or the “Company” refers to AAHC and its subsidiaries.
General
We
are one of the world's leading designers and manufacturers of exterior
accessories for the automotive original equipment manufacturers, or OEMs, market
and aftermarket. Our main products include a wide array of both rack systems and
towing systems and related accessories. We are the largest supplier of towing
systems in Western Europe and the second largest in the US. In addition, we are
one of the two largest suppliers of rack systems in both North America and
Western Europe. Our products are designed and engineered to meet
vehicle-specific requirements, while improving vehicle functionality and
styling. We sell our products to most of the OEMs producing vehicles in
North America and Europe and to many of the major aftermarket distributors,
installers and retailers. We are considered a Tier 1 supplier in the
industry as we supply goods directly to OEMs. As a Tier 1 supplier to the OEM
market, we are generally awarded contracts to supply products for a given
vehicle platform on a sole source basis. For the year ended December 31, 2004,
our net sales were $391.8 million.
We
have long-standing relationships with many of our major customers and have
served our two largest customers for more than 10 years. Our OEM customers
include BMW, DaimlerChrysler, Fiat, Ford, General Motors, Honda, Kia, LandRover,
Mazda, Mitsubishi, Nissan, Opel, Peugeot, Renault, Toyota, Volkswagen and Volvo.
Our aftermarket customers include Balkamp (NAPA Auto Parts), Blain’s Farm and
Fleet, Canadian Tire, Carquest, Coast Distribution System, Norauto, Remeder, Tip
Top, Tractor Supply, U-Haul, Vroam and WalMart Canada.
Sales to OEM customers represented 65% of our net sales for the year ended
December 31, 2004, while the remainder was from sales to customers serving the
automotive aftermarket. For the year ended December 31, 2004, 66% of our net
sales were derived from our North American operations, while the remainder was
from European operations. We are headquartered in Sterling Heights, Michigan and
have a total of 32 facilities located in both North America and Europe, of which
24 are manufacturing and engineering facilities.
Products
Our
principal product lines are rack systems, towing systems and related
accessories. For the year ended December 31, 2004, 41% of our net sales were
derived from rack systems and accessories and 59% were derived from towing
systems and accessories. Additionally, over the last few years, we have begun to
design and manufacture complementary products, such as running boards and pickup
truck cargo management systems that includes bed cleats and cross rails. These
products share common customer procurement practices, manufacturing technologies
and distribution channels with our existing rack systems and towing systems.
Rack
Systems
Fixed
Rack Systems.
We supply fixed roof rack systems for individual vehicle models that generally
are sold to the automotive OEMs for installation at the factory. They are
generally supplied for a model for the life of its design, which normally ranges
from four to six years. Our fixed rack systems are designed to complement the
styling themes of a particular vehicle, as well as to increase the utility and
functionality of the rack system. These rack systems are utilized on a large
number of light trucks, including BMW X5, Cadillac Escalade and SRX, Chevrolet
Suburban, Tahoe and Trailblazer, DaimlerChrysler minivans and Pacifica, Dodge
Durango, GMC Hummer, Yukon and Envoy, Ford Freestyle Jeep Grand Cherokee and
Liberty and Nissan Pathfinder.
Most
of the fixed rack systems we sell are composed of side rails, which run along
both sides of the vehicle's roof. In many cases, the rack system also includes
cross rails attached to the side rails with stanchions that are typically
movable and can be used to carry a load. We use advanced materials such as
lightweight, high strength plastics and roll formed steel to develop durable
rack systems that increase vehicle utility. Many of these products incorporate
innovative features such as push button and pull lever stanchions, which allow
easy movement of the cross rails to accommodate various size loads.
Detachable
Rack Systems.
We also supply a full line of detachable roof rack systems for both the
automotive and sporting accessory aftermarkets. A detachable rack system
typically consists of cross rails attached to the roof of a vehicle by removable
mounting clips. In addition, we design and manufacture lifestyle accessories for
both the automotive and sporting accessory aftermarkets. These accessories
typically attach to our towing or rack systems and are used for carrying items
such as bicycles, skis, luggage, surfboards and sailboards.
Towing
Systems
We
design and manufacture fixed and detachable towing systems, as well as a line of
towing accessories. Our towing system products fit most vehicles commonly used
for towing in Europe and North America, with over 20,000 SKUs in
our product line. We are one of the largest supplier of towing systems in the
world, with the leading market position in Europe and the second leading
position in North America, with estimated market shares during 2004 of
approximately 29% and 19%, respectively.
Our
towing systems sold in Europe are installed primarily on light vehicles. In
Europe, we sell both fixed ball towbars as well as more sophisticated detachable
ball systems. Fixed ball towbars are designed to be permanently attached to a
vehicle, while detachable ball systems are designed so that the towing ball can
be easily removed when not in use. The detachable ball systems are becoming
increasingly popular, especially with owners of more expensive cars and for cars
on which the license plates would otherwise be blocked by a fixed ball towbar.
Our towing systems sold in Europe are designed to satisfy EC regulatory
standards and undergo durability and safety testing in order to comply with
these standards. Our towing systems sold in North America primarily are
installed on light trucks and recreational vehicles.
As
new vehicles are introduced, we design towing systems to match the specific
vehicle design. We have introduced many innovative product designs such as the
tubular trailer hitch, which is lighter in weight, less obtrusive and stronger
than the conventional hitch. Many of our product innovations have enabled us to
improve the functionality and safety of towing systems while, at the same time,
enhancing the overall appearance of vehicles utilizing these towing products.
We
also offer a line of towing accessory products that includes carriers for
bicycles and other gear, trailer balls, ball mounts, electrical harnesses,
safety chains and locking hitch pins.
New
Products
We
continue to seek to expand our business by offering new products that share
common customer procurement practices, manufacturing technologies and
distribution channels with our existing products. For example, our accessory
products include pickup truck bed rails, running boards and rack and towing
accessories. These new products currently account for only a small portion of
our revenues (about 2% of total sales), but we believe they possess growth
prospects.
In
addition, research and development, or R&D is underway and we have developed
working prototypes of retractable towing systems both manual and electronic for
the European market.
Customers
and Marketing
Sales
to OEM and aftermarket customers represented 65% and 35% of our net sales,
respectively, for the year ended December 31, 2004.
Automotive
OEMs
We
obtain most of our new orders through a sourcing process by which the customer
invites a few preferred suppliers to design and manufacture a component or
system that meets certain price, timing, functional and aesthetic parameters.
Upon selection at the development stage, we typically agree with the customer to
cooperate in developing the product to meet the specified parameters. Upon
completion of the development stage and the award of the manufacturing business,
we receive a purchase order that covers parts to be supplied for a particular
vehicle. These supply arrangements typically involve annual renewals of the
purchase order over the life of the model, which is generally four to six years.
We compete to supply parts for successor models even though we may currently
supply parts on the predecessor model. Sales to OEMs are made directly by
our internal sales staff and outside sales representatives. With most OEMs,
including General Motors and DaimlerChrysler, we often enter into a contract for
the life of a particular vehicle model. These contracts provide the general
terms and conditions for the supply of goods and services to the OEM. From time
to time under these contracts, OEMs issue purchase orders for the products
listed in the contract.
We
sell our products to most of the OEMs producing vehicles in North America and
Europe, including BMW, DaimlerChrysler, Fiat, Ford, General Motors, Honda, Kia,
LandRover, Mazda, Mitsubishi, Nissan, Peugeot, Renault Toyota, Volkswagen and
Volvo. General Motors and DaimlerChrysler are our largest customers. Sales to
General Motors and DaimlerChrysler were 20% and 15%, respectively, of our
aggregate net sales for the year ended December 31, 2004.
Automotive
Aftermarket
The
automotive aftermarket consists of auto parts retailers and distributors as well
as installers of automotive accessories. The largest of our aftermarket
customers include Balkamp (NAPA Auto Parts), Blain’s Farm and Fleet, Canadian
Tire, Carquest, Coast Distribution System, Norauto, Remeder, Tip Top, Tractor
Supply, U-Haul, Vroam and WalMart Canada. We sell our products directly into the
automotive aftermarket through a number of channels, including wholesalers,
retailers and installers, through our internal sales force and through third
party sales representatives.
Our
sales in the automotive aftermarket are seasonal. Historically, the highest
sales have been in the second quarter of each year. The first and third quarters
are fairly evenly matched, followed by the fourth quarter.
Product
Design, Development and Testing
We
believe that we are a leader in the design of rack systems, towing systems and
accessories and our products have a reputation for quality, reliability and
performance. Our in-house engineering and design staff consists of approximately
130 technical personnel. We hold more than 50 U.S. and foreign patents and have
numerous patent applications pending. In addition, we hold various trademarks.
No single patent or trademark is material to our operations.
We
spent approximately $10.7 million, $9.6 million, and $8.5 million on
engineering, research and development for the years 2004, 2003, and 2002,
respectively. When an OEM is in the process of developing a new model, which is
usually two to four years in advance of the model's introduction, it typically
approaches a supplier with a request to supply the required towing system or
rack system. Our product development engineers then work closely with the OEM to
develop a product that satisfies the OEM's aesthetic and functional
requirements. We believe that this relationship provides us with a competitive
advantage in the aftermarket because, in many cases, we already possess the
knowledge to create towing systems compatible with new model vehicles prior to
release.
We
have extensive testing capabilities, which enable us to test and certify our
products. We have purchased or developed specialized testing equipment for use
specifically in our testing laboratories. We subject our products to tests,
which we believe are more demanding than conditions that occur during normal
use.
We
test our European towing products for compliance with EC regulatory requirements
in our own laboratory under the control of an independent institute that is
authorized by the EC to approve the towing systems for sale. Our quality
assurance system is regularly audited by this independent institute and by our
automotive OEM customers. We have continually been awarded the highest
distinction of achievement by the independent institute.
Manufacturing
Process
Our
manufacturing operations are directed toward achieving ongoing quality
improvements, reducing manufacturing and overhead costs, realizing efficiencies
and adding flexibility. We have organized our production process to reduce the
number of manufacturing functions and the frequency of material handling, which
we believe has resulted in quality improvements and has reduced costs. In
addition, we use cellular manufacturing, which improves scheduling flexibility,
productivity and quality, while reducing work in process and costs.
Our
manufacturing operations involve metal cutting, laser cutting, bending, cold
forming, roll forming, stamping, welding, plastic injection molding, painting,
assembly and packaging. We perform most manufacturing operations in-house, but
outsource certain processes depending on the capabilities and capacities of
individual plants, as well as cost considerations. For example, while some of
our towing systems manufacturing facilities have painting capabilities, we have
chosen to outsource the painting of our rack systems.
Raw
Materials
Numerous
raw materials are used in the manufacture of our products. Steel, which is
purchased in sheets, rolls, bars or tubes, and resin accounted for the most
significant components of our raw material costs in 2004. We also purchase
significant amounts of aluminum and plastics. We have various suppliers globally
and are not dependent on any one supplier or small group of suppliers for any of
our raw materials. We are committed to supplier development and long-term
supplier relationships. However, most of our raw material demands are for
commodities and, as such, can be purchased on the open market on an as needed
basis. We select among available suppliers by comparing cost, consistent quality
and timely delivery, as well as compliance with QS-9000, ISO-9000 and TS-16949
standards.
During
the fourth quarter of 2003 and continuing through 2004, our cost of steel
increased dramatically and at times, availability was constrained. Factors
contributing to the price increase and shortages include the increasing demand
for steel products from China together with a weakening U.S. dollar, the
consolidation in the steel producing industry resulting in a reduction in
overall production capacity. In addition to the higher prices, we also
experienced delays in the procurement of some steel components. During 2004, our
purchases of steel or components with a high steel content were approximately
$44.8 million. Steel price increases through 2004 have generally ranged from 0%
to 140%, depending upon the supplier, the type of steel purchased and geographic
location. Steel price increases and shortages mostly impact our Valley
Industries, LLC and Brink International B.V. operations where we are working
with our suppliers to ensure availability and meeting with customers to discuss
the impact of our increased costs. Our pricing policy in 2004 was modified to
include surcharges for steel economics. Backlog orders are generally minimal.
Approximately 22% of steel purchases at SportRack were covered under a major
customer’s steel repurchase program, therefore the economic increases were
passed through to the customer.
Backlog
Products
sold to OEMs are generally sourced exclusively to us, and actual production and
shipment to the OEMs is dependent upon their weekly vehicle production release
schedules. We typically negotiate annual pricing agreements with our aftermarket
customers without firm order commitments.
Competition
Our
industry is highly competitive. Although we are one of the world's largest
suppliers of rack and towing systems, a large number of competitors exist, some
of which are larger than us and have substantially greater resources than the we
do. In the rack systems and accessories market, our competitors include Bell,
Decoma, Graber Products, Hollywood JAC Holding,, Swagman, Thule International,
Yakima Products and several smaller competitors. In the towing systems market,
we compete with Bosal, Cequent, Curt, Flex-in-Gate, Kovil, MasterLock, Monoflex,
Oris, Westfalia, Witter, and numerous smaller competitors.
We
compete primarily on the basis of product quality, cost, timely delivery,
customer service, engineering and design capabilities and new product innovation
in both the OEM market and automotive aftermarket. We believe that, as
OEMs continue to strive to reduce new model development cost and time,
innovation and design and engineering capabilities will become even more
important as a basis for distinguishing competitors. We believe we have leading
capabilities in both of these areas. In the automotive aftermarket, we believe
that our wide range of products is a competitive advantage. For example, we have
developed towing systems to fit almost every light vehicle used for towing in
North America and Europe. We believe our competitive advantage in the
aftermarket is enhanced by our close relationship with OEMs, allowing us access
to automobile design at an earlier time than many of our competitors.
Environmental
Regulation
Our
operations, both in the United States and throughout Europe, are subject to
foreign, federal, state and local environmental laws and regulations that limit
discharges into the environment and establish standards for the handling,
generation, emission, release, discharge, treatment, storage and disposal of
certain materials, substances and wastes and require cleanup of contaminated
soil and groundwater. These laws are often complex, change frequently and have
tended to become stronger over time.
In
jurisdictions such as the United States, such obligations, including but not
limited to those under the Comprehensive Environmental Response,
Compensation & Liability Act, may be joint and several and may apply to
conditions at properties presently or formerly owned or operated by an entity or
its predecessors, as well as to conditions at properties at which waste or other
contamination attributable to an entity or its predecessors have been sent or
otherwise come to be located. These laws may also impose liability for personal
injury, property damage to natural resources due to the presence of, or exposure
to, hazardous substances. In addition, many of these laws provide for
substantial fines, orders (including orders to cease operations) and criminal
sanctions for violations. All of our operations and properties must comply with
these laws and, in some cases, we are required to obtain and maintain permits in
connection with our operations and activities. Although we believe that we are
in material compliance with these permits and the applicable environmental laws,
it is difficult to predict the future development of such laws and regulations
or their impact on our business or results of operations.
We
have incurred and expect to incur costs for our operations to comply with the
requirements under applicable environmental laws, and these costs could increase
in the future. While these costs have not been significant, we cannot guarantee
they will not be material in the future. We anticipate that standards under
environmental laws and regulations will continue to tighten.
There
are no existing environmental claims against us. We are conducting remediation
at our facility located in Port Huron, Michigan that arises out of historical
facility operations prior to our operation or ownership. The remediation process
is nearing completion and preliminary estimates are that it could be completed
during 2005. We are entitled to indemnification for the costs associated with
this remediation by Metaldyne Corporation. While we do not expect to incur
independent costs associated with this matter, there can be no assurance that
all costs will be covered by indemnification.
Soil
and groundwater contamination attributable to solvents has been identified in
areas near our manufacturing facility in Lodi, California. The city of Lodi
identified responsible parties and is beginning to settle open lawsuits. We have
not been identified and the city has not identified any new defendants. However,
we cannot guarantee that we will not in the future incur liability under
environmental laws and regulations with respect to contamination at this or
other sites currently or formerly owned or operated by us (including
contamination caused by prior owners and operators of such sites), or the
off-site disposal of hazardous substances. We have obtained insurance coverage
for some environmental liabilities for certain of our U.S. and foreign based
facilities, subject to certain time and dollar limits and exceptions and
exclusions under the policies, which may operate to preclude or afford only
partial coverage of any future liability.
Employees
At
February 28, 2005, we had approximately 2,500 employees, of whom approximately
1,600 are hourly employees and approximately 900 are salaried personnel. The
Teamsters Union represents approximately 300 of our employees in the United
States at the Port Huron, Michigan facility. Collective bargaining agreements
with the Teamsters Union affecting these employees are in place until
April 2007. As is common in many European jurisdictions, most of our
approximately 900 employees in Europe are covered by countrywide collective
bargaining agreements. We believe that our relations with our employees are
good.
Financial
Information About Foreign and Domestic Operations
For
financial information about our foreign and domestic operations and net sales by
product line, see “Note 12” of our “Notes to Consolidated Financial Statements”
included in Item 8 of this report.
AAHC’s
executive offices and a subsidiary’s, SportRack, LLC, headquarters are
co-located in 14,550 square feet of leased space in Sterling Heights, Michigan.
We have 32 facilities with approximately 2.5 million square feet of space.
We believe that substantially all of our property and equipment is in good
condition, subject to normal wear and tear and that it has sufficient capacity
to meet our current and projected manufacturing and distribution needs.
Our
facilities are as follows:
LOCATION |
|
PRINCIPAL
FUNCTIONS |
|
SQUARE
FEET |
|
OWNED/
LEASED |
|
LEASE
EXPIRATION* |
North
America |
|
|
|
|
|
|
|
|
Lodi,
California |
|
Administration,
engineering and manufacturing |
|
150,000 |
|
Owned |
|
— |
Lodi,
California |
|
Warehousing |
|
77,760 |
|
Leased |
|
2005 |
Tifton,
Georgia |
|
Warehousing |
|
35,000 |
|
Leased |
|
2006 |
Adrian,
Michigan |
|
Administration |
|
2,243 |
|
Leased |
|
2007 |
Madison
Heights, Michigan |
|
Administration
and manufacturing |
|
90,000 |
|
Leased |
|
2009 |
Madison
Heights, Michigan |
|
Engineering
and manufacturing |
|
18,000 |
|
Leased |
|
2009 |
Port
Huron, Michigan |
|
Manufacturing |
|
216,000 |
|
Leased |
|
2033 |
Rockwood,
Michigan |
|
Warehousing |
|
10,000 |
|
Leased |
|
Month
to Month |
Shelby
Township, Michigan |
|
Manufacturing |
|
74,800 |
|
Leased |
|
2033 |
Shelby
Township, Michigan |
|
Manufacturing |
|
13,000 |
|
Leased |
|
2008 |
Sterling
Heights, Michigan |
|
Administration
and engineering |
|
14,550 |
|
Leased |
|
2015 |
Sterling
Heights, Michigan |
|
Manufacturing |
|
58,000 |
|
Leased |
|
2006 |
Wyandotte,
Michigan |
|
Manufacturing |
|
5,000 |
|
Leased |
|
2005 |
Greenwood,
Mississippi |
|
Manufacturing |
|
101,000 |
|
Leased |
|
2022 |
Grove
City, Ohio |
|
Warehousing |
|
70,644 |
|
Leased |
|
2006 |
Hamer
Bay, Ontario |
|
Manufacturing |
|
15,000 |
|
Owned |
|
— |
Barrie,
Ontario |
|
Manufacturing
and warehousing |
|
5,200 |
|
Leased |
|
Month
to Month |
Bromptonville,
Quebec |
|
Manufacturing |
|
5,000 |
|
Leased |
|
Month
to Month |
Granby,
Quebec |
|
Administration,
manufacturing and |
|
156,450 |
|
Leased |
|
2008 |
|
|
warehousing |
|
|
|
|
|
|
Dallas,
Texas |
|
Warehousing |
|
23,800 |
|
Leased |
|
2005 |
Williston,
Vermont |
|
Warehousing |
|
10,000 |
|
Leased |
|
2006 |
|
|
|
|
|
|
|
|
|
Europe |
|
|
|
|
|
|
|
|
Bakov
nad Jizerou, Czech Republic |
|
Manufacturing |
|
36,000 |
|
Leased |
|
2007 |
Fensmark,
Denmark |
|
Manufacturing
and warehousing |
|
140,000 |
|
Owned |
|
— |
Reims,
France |
|
Manufacturing
and warehousing |
|
155,000 |
|
Leased |
|
2015 |
Sandhausen,
Germany |
|
Administration
and engineering |
|
1,600 |
|
Leased |
|
Month
to Month |
St.
Victoria di Gualtieri, Italy |
|
Administration,
engineering, manufacturing and warehousing |
|
170,000 |
|
Leased |
|
2008 |
Hoogeveen,
The Netherlands |
|
Manufacturing |
|
185,000 |
|
Owned |
|
— |
Staphorst,
The Netherlands |
|
Administration,
engineering, manufacturing, and warehousing |
|
405,000 |
|
Owned |
|
— |
Wolsztyn,
Poland |
|
Warehousing |
|
5,000 |
|
Leased |
|
Month
to Month |
Barcelona,
Spain |
|
Manufacturing |
|
8,000 |
|
Leased |
|
Month
to Month |
Vanersborg,
Sweden |
|
Manufacturing
and warehousing |
|
160,000 |
|
Leased |
|
2006 |
Nuneaton,
United Kingdom |
|
Manufacturing
and warehousing |
|
75,000 |
|
Owned |
|
— |
__________
* |
Gives
effect to all renewal options. |
In
February 1996, AAS commenced an action against two former employees alleging
breach of contract under the terms of an October 1992 Purchase Agreement and
Employment Agreements. The individuals then filed a separate lawsuit against AAS
alleging breach of contract under the respective Purchase and Employment
Agreements. The litigation resulted in a judgment against AAS in the amount of
approximately $3.8 million, plus attorneys' fees and pre- and post-judgment
interest awarded by the trial court. Both
AAS and the former employees appealed the judgment before the United States
Court of Appeals for the Sixth Circuit. To
secure its appeal, prior to closing of the Acquisition, AAS issued a letter of
credit in the amount of $8.3 million for the benefit of the former employees. In
connection with the Acquisition, CHAAS Holdings is entitled to indemnification
from the sellers, without regard to any threshold, cap or time limitation, for
any losses incurred by CHAAS Holdings and its affiliates in connection with this
litigation. At closing, the sellers deposited with the financial institution
that issued the letter of credit $9.0 million in cash in a separate escrow
account to cash collateralize the letter of credit and to secure the sellers'
obligations to pay all losses incurred by AAS and its affiliates in connection
with this litigation. In June 2003, the Court of Appeals entered a judgment that
reduced the judgment against AAS from $3.8 million to $2.8 million and reduced
the interest rate used in calculating pre-judgment interest. In August 2003, the
judgment was satisfied by way of a payment from the escrow account to the
employees in the amount of approximately $5.6 million. The remaining proceeds of
the escrow account were distributed to the sellers after the payment in full of
the legal fees that remained in dispute in December 2004.
In conjunction with the satisfaction of the judgment, the letter of credit was
canceled.
In
addition to the above, from time to time, we are subject to routine legal
proceedings incidental to the operation of our business. The outcome of any
threatened or pending proceedings is not expected to have a material adverse
effect on our financial condition or operating results, based on our current
understanding of the relevant facts.
|
SUBMISSION
OF MATTERS TO A VOTE OF SECURITY
HOLDERS |
None.
Item
5. |
MARKET
FOR THE REGISTRANT'S COMMON EQUITY, RELATED MEMBER
MATTERS
AND ISSUER PURCHASES OF EQUITY
SECURITIES |
There
is no established public trading market for our units. At March 31, 2005, all of
our 100 outstanding shares of common stock were held by CHAAS Holdings, our
direct parent. AAHC has not declared dividends on its common shares. AAHC is
restricted from paying dividends by certain of our credit facility covenants and
the indenture pursuant to which the 13¼% Senior Discount Notes were issued. (see
“Management’s Discussion and Analysis of Financial Condition and Results of
Operations —Liquidity and Capital Resources).
However, AAHC may pay dividends in the future if it is permitted to do so under
our debt covenants.
As
of March 31 2005, there were eight holders of record of common units of CHAAS
Holdings and five holders of record of preferred units of CHAAS Holdings, our
direct parent.
There
was no established public trading market for our Predecessor's Class A or Class
A-1 Units, all of which were extinguished in the Acquisition of the Predecessor
on April 15, 2003. Except for quarterly tax distributions to Members, the
Predecessor never declared or paid dividends (or made any other distributions)
on the Class A Units or the Class A-1 Units. Under certain loan agreements, the
Predecessor was prohibited from declaring or paying any cash dividend or making
distributions thereon, except for quarterly distributions to Members to the
extent of any tax liability with respect to the Class A Units and Class A-1
Units and except for repurchases of Class A Units from employees upon a
termination of their employment with the Predecessor pursuant to an employment
agreement and the operating agreement.
Our
financial statements for the periods subsequent to April 14, 2003 are
referred to as the financial statements of the Company. All financial statements
prior to that date are referred to as the financial statements of the
Predecessor.
On
April 15, 2003, substantially all of the equity interests of the
Predecessor were acquired by Castle Harlan Partners IV, L.P., (“CHP IV”), a
private equity investment fund organized and managed by Castle Harlan, Inc.
CHAAS Holdings was formed in April 2003 in connection with the Acquisition
and was the direct parent of CHAAS Acquisitions, which was also formed pursuant
to the Acquisition. In January 2004, AAHC was formed by CHAAS Holdings. At that
time CHAAS Holdings made a contribution of all of its equity interests in CHAAS
Acquisitions to AAHC in exchange for all the outstanding membership units of
AAHC. Subsequent to this transaction, CHAAS Holdings is the direct parent of
AAHC and AAHC is the direct parent of CHAAS Acquisitions.
The
financial statements for the year ended December 31, 2004 reflect the Company on
a consolidated basis. The financial statements for the periods subsequent from
April 14 through December 31, 2003 reflect CHAAS Acquisitions on a
consolidated basis subsequent to the Acquisition. All financial statements prior
to that date reflect AAS on a consolidated basis prior to the Acquisition.
The
information below presents our consolidated financial data for the year ended
December 31, 2004 and the period from April 15, 2003 through December 31, 2003
and has been derived from our audited financial statements. The information
below also presents consolidated financial data of the Predecessor for the
period January 1, 2003 through April 14, 2003 and the three years ended December
31, 2003 and has been derived from the audited financial statements of the
Predecessor. The following table should be read in conjunction with the
consolidated financial statements of the Company and its Predecessor and notes
thereto, and “Management’s Discussion and Analysis of Financial Condition and
Results of Operations” included elsewhere in this Form 10-K.
|
|
Company |
|
Predecessor |
|
|
|
|
|
Period
from |
|
Period
from |
|
|
|
|
|
|
|
April
15, 2003 |
|
January
1, 2003 |
|
|
|
|
|
Year
Ended |
|
through |
|
through |
|
|
|
|
|
December
31, |
|
December
31, |
|
April
14, |
|
Year
Ended December 31, |
|
|
|
2004 |
|
2003 |
|
2003 |
|
2002 |
|
2001 |
|
2000(1) |
|
|
|
(Dollars
in thousands) |
|
(Dollars
in thousands) |
|
Statement
of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales |
|
$ |
391,771 |
|
$ |
256,058 |
|
$ |
101,854 |
|
$ |
329,782 |
|
$ |
314,035 |
|
$ |
318,817 |
|
Cost
of sales |
|
|
313,931 |
|
|
196,927 |
|
|
76,508 |
|
|
250,516 |
|
|
239,583 |
|
|
239,090 |
|
Gross
profit |
|
|
77,840 |
|
|
59,131 |
|
|
25,346 |
|
|
79,266 |
|
|
74,452 |
|
|
79,727 |
|
Selling,
administrative and product
development
expenses |
|
|
59,955 |
|
|
36,862 |
|
|
14,908 |
|
|
48,103 |
|
|
44,769 |
|
|
45,527 |
|
Stock
option compensation |
|
|
|
|
|
— |
|
|
10,125 |
|
|
— |
|
|
— |
|
|
— |
|
Transaction
expenses |
|
|
|
|
|
— |
|
|
3,784 |
|
|
1,206 |
|
|
— |
|
|
— |
|
Amortization
of intangible assets |
|
|
8,274 |
|
|
5,800 |
|
|
11 |
|
|
122 |
|
|
3,312 |
|
|
3,297 |
|
Operating
income (loss) |
|
|
9,611 |
|
|
16,469 |
|
|
(3,482 |
) |
|
29,835 |
|
|
26,371 |
|
|
30,903 |
|
Other income
(expense) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense |
|
|
(27,007 |
) |
|
(14,409 |
) |
|
(4,772 |
) |
|
(15,907 |
) |
|
(17,684 |
) |
|
(17,950 |
) |
Loss
resulting from debt extinguishment |
|
|
|
|
|
(7,308 |
) |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Foreign
currency gain (loss)(2) |
|
|
2,090 |
|
|
(400 |
) |
|
3,240 |
|
|
8,429 |
|
|
(4,948 |
) |
|
(5,386 |
) |
Other
income (expense) |
|
|
(1,502 |
) |
|
(254 |
) |
|
(84 |
) |
|
(520 |
) |
|
(743 |
) |
|
(52 |
) |
Income
(loss) before income taxes and cumulative effect of accounting
change |
|
|
(16,808 |
) |
|
(5,902 |
) |
|
(5,098 |
) |
|
21,837 |
|
|
2,996 |
|
|
7,515 |
|
Provision
(benefit) for income taxes(3) |
|
|
9,225 |
|
|
(394 |
) |
|
1,600 |
|
|
4,252 |
|
|
602 |
|
|
(278 |
) |
Income
(loss) before cumulative effect of accounting change |
|
|
(26,033 |
) |
|
(5,508 |
) |
|
(6,698 |
) |
|
17,585 |
|
|
2,394 |
|
|
7,793 |
|
Cumulative
effect of accounting change for
goodwill impairment (4) |
|
|
— |
|
|
— |
|
|
— |
|
|
(29,207 |
) |
|
— |
|
|
— |
|
Net
income (loss) |
|
$ |
(26,033 |
) |
$ |
(5,508 |
) |
$ |
(6,698 |
) |
$ |
(11,622 |
) |
$ |
2,394 |
|
$ |
7,793 |
|
Balance
Sheet Data (at end of period): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents |
|
$ |
14,960 |
|
$ |
16,686 |
|
$ |
6,830 |
|
$ |
2,653 |
|
$ |
2,139 |
|
$ |
3,315 |
|
Working
capital |
|
|
77,916 |
|
|
84,341 |
|
|
31,957 |
|
|
20,954 |
|
|
23,380 |
|
|
34,791 |
|
Total
assets |
|
|
374,512 |
|
|
367,591 |
|
|
241,022 |
|
|
224,155 |
|
|
228,290 |
|
|
242,497 |
|
Total
debt, including current maturities |
|
|
256,534 |
|
|
198,814 |
|
|
160,677 |
|
|
154,947 |
|
|
156,649 |
|
|
175,635 |
|
Mandatorily
redeemable warrants |
|
|
— |
|
|
— |
|
|
5,581 |
|
|
5,250 |
|
|
5,130 |
|
|
5,010 |
|
Distributions
to members |
|
|
— |
|
|
— |
|
|
122 |
|
|
3,356 |
|
|
801 |
|
|
6,090 |
|
Members'
equity (deficit) |
|
|
35,408 |
|
|
101,082 |
|
|
(13,632 |
) |
|
(6,388 |
) |
|
8,324 |
|
|
5,896 |
|
Other
Financial Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
flows provided by operating activities |
|
$ |
7,203 |
|
$ |
10,765 |
|
$ |
2,898 |
|
$ |
21,004 |
|
$ |
27,651 |
|
$ |
21,416 |
|
Cash
flows (used for) investing activities |
|
|
(97,107 |
) |
|
(113,510 |
) |
|
(2,512 |
) |
|
(15,354 |
) |
|
(7,580 |
) |
|
(13,249 |
) |
Cash
flows provided by (used for) financing
activities |
|
|
104,815 |
|
|
118,674 |
|
|
4,086 |
|
|
(5,526 |
) |
|
(20,389 |
) |
|
(14,982 |
) |
EBITDA(5) |
|
|
32,508 |
|
|
23,014 |
|
|
3,369 |
|
|
50,321 |
|
|
35,304 |
|
|
39,160 |
|
Depreciation |
|
|
14,035 |
|
|
8,502 |
|
|
3,520 |
|
|
11,299 |
|
|
10,569 |
|
|
10,346 |
|
Capital
expenditures |
|
|
13,570 |
|
|
10,512 |
|
|
2,512 |
|
|
15,354 |
|
|
7,580 |
|
|
10,445 |
|
Ratio
of EBITDA to interest expense |
|
|
1.20x |
|
|
1.60x |
|
|
0.71x |
|
|
2.63x |
|
|
2.28x |
|
|
2.48x |
|
Ratio
of earnings to fixed charges(6) |
|
|
— |
|
|
— |
|
|
— |
|
|
2.16x |
|
|
1.15x |
|
|
1.36x |
|
__________
(1) |
Our
Predecessor acquired the assets of Titan Industries, Inc., or Titan, on
February 22, 2000 and the assets of Wiswall Hill Corporation, or
Barrecrafters, on September 5, 2000. The Titan acquisition and
Barrecrafters acquisition have been accounted for in accordance with the
purchase method of accounting. Accordingly, the operating results of Titan
and Barrecrafters are included in our Predecessor's consolidated operating
results subsequent to the respective acquisition dates.
|
(2) |
Primarily
represents net currency gain and loss on indebtedness of our foreign
subsidiaries denominated in currencies other than their functional
currency for the years ended December 31, 2001, 2002 and the period ended
April 14, 2003. For the period ended December 31, 2003, the foreign
currency loss results primarily from our Canadian subsidiary’s sales to
U.S. customers where the transactions are denominated in U.S.
dollars.
For the year ended December 31, 2004, the foreign currency gain results
primarily from the revaluation of intercompany indebtedness of our
European subsidiaries, offset by our Canadian subsidiary’s sales to U.S.
customers where the transactions are denominated in U.S.
dollars. |
(3) |
Our
Predecessor was a limited liability company and, as such, its earnings and
the earnings of its domestic subsidiaries, except for AAS Holdings, Inc.
(a holding company for Brink, which is a C corporation), were
included in the taxable income of our equity holders and no federal income
tax provision was required by the Predecessor. Effective April 20,
2003, we filed an election for all our domestic subsidiaries to be treated
as taxable corporations and therefore they are now subject to federal
income tax. Our foreign and taxable domestic subsidiaries provide for
income taxes on their results of operations.
|
(4) |
On
January 1, 2002, we adopted the accounting standards set forth in
SFAS 142. SFAS 142 changed the methodology for assessing
goodwill impairment. The initial application of this statement resulted in
an impairment of goodwill of $29.2 million to write down goodwill
related to the Valley acquisition, which was consummated in August 1997.
The impairment was a result of the change in accounting standards and was
reported as a cumulative effect of accounting change. Under SFAS 142,
impairment is determined by comparing the carrying values of reporting
units to the corresponding fair values, which are determined based on the
discounted estimated future cash flows of the reporting units. As the
impairment related to Valley, for which taxable income accrued to the
individual members, no tax effect was recorded for this charge.
Additionally, under SFAS 142, goodwill is no longer amortized but is
to be tested periodically for impairment. The effect of no longer
amortizing goodwill resulted in a reduction of $3.0 million in
amortization of intangible assets during 2002 and onward as compared with
each of 2001 and 2000. |
(5) |
EBITDA
is defined as net income plus income taxes, interest expense, depreciation
and amortization of intangible assets. Our management uses EBITDA as a
measure of liquidity and we are including it because we believe that it
provides our investors and industry analysts additional information to
evaluate our ability to meet our debt service obligations. EBITDA is not a
recognized term under generally accepted accounting principles (GAAP) and
should not be considered as an alternative to net income or cash flow from
operating activities determined in accordance with GAAP. Because EBITDA,
as determined by us, excludes some, but not all, items that affect net
income, it may not be comparable to EBITDA or similarly titled measures
used by other companies. The following table sets forth (i) our
calculation of EBITDA and (ii) a reconciliation of EBITDA, as so
calculated, to our cash flow provided by operating activities.
|
|
|
Company |
|
Predecessor |
|
|
|
|
|
Period
from |
|
Period
from |
|
|
|
|
|
|
|
|
|
|
|
April
15, 2003 |
|
January
1, 2003 |
|
|
|
|
|
|
|
|
|
Year
Ended |
|
through |
|
through |
|
|
|
|
|
|
|
|
|
December
31, |
|
December
31, |
|
April
14, |
|
Year
Ended December 31, |
|
|
|
2004 |
|
2003 |
|
2003 |
|
2002 |
|
2001 |
|
2000 |
|
|
|
(Dollars
in thousands) |
|
EBITDA |
|
$ |
32,508 |
|
$ |
23,014 |
|
$ |
3,369 |
|
$ |
50,321 |
|
$ |
35,304 |
|
$ |
39,160 |
|
Add
(subtract): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit
(provision for income taxes) |
|
|
(9,225 |
) |
|
394 |
|
|
(1,600 |
) |
|
(4,252 |
) |
|
(602 |
) |
|
278 |
|
Interest
expense, net |
|
|
(25,678 |
) |
|
(12,707 |
) |
|
(4,455 |
) |
|
(15,000 |
) |
|
(17,006 |
) |
|
(17,325 |
) |
Loss
resulting from debt extinguishment |
|
|
— |
|
|
7,308 |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Stock
option compensation |
|
|
— |
|
|
— |
|
|
10,125 |
|
|
— |
|
|
— |
|
|
— |
|
Other
adjustments |
|
|
8,119 |
|
|
643 |
|
|
(249 |
) |
|
(65 |
) |
|
(2 |
) |
|
20 |
|
Foreign
currency (gains) losses |
|
|
(740 |
) |
|
117 |
|
|
(3,061 |
) |
|
(8,190 |
) |
|
4,965 |
|
|
5,159 |
|
Deferred
income tax provision |
|
|
4,525 |
|
|
(462 |
) |
|
(87 |
) |
|
1,298 |
|
|
(161 |
) |
|
(908 |
) |
Changes
in working capital and other assets and liabilities |
|
|
(2,306 |
) |
|
(7,542 |
) |
|
(1,144 |
) |
|
(3,108 |
) |
|
5,153 |
|
|
(4,968 |
) |
Net
cash provided by operating activities |
|
$ |
7,203 |
|
$ |
10,765 |
|
$ |
2,898 |
|
$ |
21,004 |
|
$ |
27,651 |
|
$ |
21,416 |
|
(6) |
For
purposes of determining the ratio of earnings to fixed charges, "earnings"
are defined as income (loss) before income taxes, plus fixed charges.
"Fixed charges" consist of interest expense on all indebtedness (including
amortization of deferred debt issuance costs) and the component of
operating lease rental expense that management believes is representative
of the interest component of rent expense. During the year ended December
31, 2004 fixed charges exceeded earnings by $16.8 million, resulting in a
ratio less than one. |
|
MANAGEMENT'S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS |
OVERVIEW
Company
Background
We
are one of the world’s leading designers and manufacturers of exterior
accessories for automotive original equipment manufacturers and the aftermarket.
We design and manufacture a wide array of both rack systems and towing systems
and related accessories. Our broad offering of rack systems includes fixed and
detachable racks and accessories, which can be installed on vehicles to carry
items such as bicycles, skis, luggage, surfboards, and sailboards. Our towing
products and accessories include trailer hitches, trailer balls, ball mounts,
electrical harnesses, safety chains and locking pins. Our products are sold as
standard accessories or options for a variety of light vehicles.
The
Acquisition
On
April 15, 2003, substantially all of the equity interests of the
Predecessor were acquired by CHP IV. CHAAS Holdings was formed in April 2003 in
connection with the Acquisition and was the direct parent of CHAAS Acquisitions,
which was also formed pursuant to the Acquisition. In January 2004, AAHC was
formed by CHAAS Holdings. At that time CHAAS Holdings made a contribution of all
of its equity interests in CHAAS Acquisitions to AAHC in exchange for all the
outstanding membership units of AAHC. Subsequent to this transaction, CHAAS
Holdings is the direct parent of AAHC and AAHC is the direct parent of CHAAS
Acquisitions.
CHAAS
Holdings has no independent operations. We refer to CHP IV and its affiliates
(other than CHAAS Holdings and its subsidiaries) in this Form 10-K as the
"Castle Harlan Group."
The
financial statements for the periods subsequent to April 14, 2003 are referred
to as the financial statements of the Company and reflect AAHC on a consolidated
basis subsequent to the Acquisition. All financial statements prior to that date
are referred to as the financial statements of the Predecessor and reflect AAS
on a consolidated basis prior to the Acquisition.
Note
Offerings
On
May 23, 2003, the Company’s wholly owned subsidiaries, AAS and AAS Capital
Corporation, sold $150.0 million of their 10¾% Senior Notes due June 15, 2011.
Under the terms of a registration rights agreement, on November 18, 2003, the
Series A 10¾% Senior Notes were exchanged for Series B 10¾% Senior Notes (“10¾%
Senior Notes”) having substantially identical terms, pursuant to the October 16,
2003 registration statement covering the exchange offer.
On
February 4, 2004, AAHC issued 13¼% Senior Discount Notes, which will have an
aggregate principal amount at maturity of $88.0 million in an offering exempt
from the registration requirements of the Securities Act. The net proceeds from
the issuance were approximately $47.8 million after deducting estimated fees and
expenses of the issuance. In conjunction with the offering, AAHC committed to
purchase, repay or prepay, on terms as may be negotiated, not less than $5.0
million in aggregate principal amount of our then outstanding debt. On February
5, 2004, AAHC purchased approximately $4.7 million face value of the
subordinated promissory notes issued to members of our Predecessor in connection
with the Acquisition and the balance was used to pay down a portion of the
revolver debt. Under the terms of a registration rights agreement, on June 1,
2004, the Series A 13¼% Senior Discount Notes were exchanged for Series B 13¼%
Senior Discount Notes (“13¼% Senior Discount Notes”) having substantially
identical terms, pursuant to AAHC’s April 29, 2004 registration statement
covering the exchange offer.
Closing
Purchase Price and Adjustments
The
consideration paid at or shortly after the closing of the Acquisition was
approximately $266 million, approximately $168 million of which was used to
repay, assume or defease certain of our indebtedness at the time of the
Acquisition and approximately $98 million (inclusive of the subordinated
promissory notes and a subsequent working capital adjustment) which was used for
the closing purchase price of the equity interests of AAS.
At
the closing of the Acquisition, subordinated promissory notes in an aggregate
principal amount of $10.0 million were issued to the sellers by Valley and
SportRack, two of our subsidiaries. The subordinated promissory notes were
guaranteed on a subordinated basis by CHAAS Holdings and all of its domestic
subsidiaries. The interest rate on the subordinated promissory notes is 12% per
annum until maturity. Accrued interest is not payable in cash but added to
principal. The maturity date on the subordinated promissory notes will be no
earlier than 91 days subsequent to the maturity date of our 10¾% Senior Notes,
subject to certain exceptions. In February 2004, we purchased approximately $4.7
million face value of the subordinated promissory notes issued to members of our
Predecessor in connection with the Acquisition.
Earnout
CHAAS
Holdings also agreed to pay the sellers additional consideration of up to a
maximum of $10.0 million in the aggregate to the extent that the Castle Harlan
Group achieves an assumed annualized internal rate of return of 30% on its total
equity investment in CHAAS Holdings and its subsidiaries as calculated as of the
end of each of the 2003, 2004 and 2005 calendar years. The Castle Harlan Group’s
internal rate of return is determined at the end of each calendar year by
calculating the proceeds the Castle Harlan Group would receive in a hypothetical
sale of CHAAS Holdings, based upon a value equal to 5.65 times the consolidated
EBITDA of CHAAS Holdings and its subsidiaries, adjusted for certain
non-recurring items, as of the calendar year then ended and after making
appropriate adjustments for cash and indebtedness of CHAAS Holdings and its
subsidiaries and other specified items described in the securities purchase
agreement relating to the Acquisition.
If
there is a change in control (as defined in the securities purchase agreement)
prior to March 31, 2006, the full amount of the additional consideration that
was not previously earned by the sellers would be accelerated, subject to the
Castle Harlan Group achieving a 30% annualized internal rate of return on its
total equity investment in CHAAS Holdings and its subsidiaries based on the
proceeds the Castle Harlan Group actually receives in the change in
control.
In
the event the Castle Harlan Group receives proceeds from certain sales of equity
interests in or assets of CHAAS Holdings or from certain sales of assets or
equity interests that do not otherwise constitute a change in control, CHAAS
Holdings has agreed to accelerate payment to the sellers of a percentage of any
unearned portion of the additional consideration equal to the percentage of the
value of the interests sold or redeemed by the Castle Harlan Group in each such
transaction, subject in all cases to the Castle Harlan Group having achieved an
assumed 30% annualized internal rate of return on its total equity investment in
CHAAS Holdings and its subsidiaries at the time of each transaction. We will
have no obligation to pay any portion of the annual additional consideration
that has not been earned by the sellers on or before March 31, 2006, except as
to any consideration that would have been earned but was deferred because of a
holdback, escrow, earnout or other similar arrangements in connection with a
change in control. The specified annualized internal rate of return was not
achieved in calendar years 2003 and 2004, therefore we have not recorded a
liability for additional consideration.
To
the extent the payment of any portion of additional consideration earned by the
sellers would constitute, upon payment, or within the following fiscal quarter,
an event of default under the terms governing our indebtedness, including the
notes, then that portion will be paid in the form of subordinated promissory
notes, referred to as ‘‘contingent payment notes,’’ that will be substantially
in the form of the subordinated promissory notes issued to the sellers at the
closing of the Acquisition and that will be subordinated on the same basis as
the subordinated promissory notes are subordinated to our senior indebtedness,
including the notes. CHAAS Holdings has agreed to cause the issuers of the
contingent payment notes to pay the maximum amount of principal and interest
owing under any contingent payment note at the end of each fiscal year to the
extent any such payment would not cause or result in an event of default under
our senior indebtedness.
Securities
Purchase Agreement
The
securities purchase agreement contains customary representations and warranties,
covenants and indemnities by and for the benefit of CHAAS Holdings and the
sellers. CHAAS Holdings has agreed to cause one or more of its subsidiaries to
satisfy any payment obligations under the securities purchase agreement to the
extent that it does not have sufficient funds to do so. The sellers’
indemnification obligations, which are several and not joint, for breaches of
representations and warranties generally expired on June 30, 2004, except
for representations and warranties relating to certain tax and environmental
matters which generally survive until April 15, 2007 and certain other specified
matters which survive indefinitely. The sellers’ obligations to indemnify CHAAS
Holdings and CHAAS Holdings’ obligation to indemnify the sellers are not
triggered until the other suffers losses of $1.75 million, but once that
threshold is reached, indemnification may be sought for all losses incurred by
that party. The sellers’ aggregate indemnification obligations are generally
capped at approximately $30 million in the aggregate, consisting of the $10.0
million in cash plus expenses deposited in escrow at the closing of the
Acquisition as described below, a right of set-off of CHAAS Holdings against the
$10.0 million in subordinated promissory notes issued to the sellers at closing
and a right of set-off of CHAAS Holdings against any portion of the $10.0
million in additional consideration earned by the sellers as described above. An
additional $10.0 million is available for indemnification for tax and
environmental matters. Each seller’s individual indemnification obligations are
generally capped at the proceeds received from the sale of their equity
interests in AAS. Our CHAAS Holdings’ indemnification obligations are generally
capped at $20.0 million.
At
the closing of the Acquisition, the sellers deposited $10.0 million with a third
party escrow agent to secure the sellers’ indemnification obligations and
certain other contingent payment obligations of the sellers under the securities
purchase agreement. On June 29, 2004 CHAAS Holdings, LLC delivered a claim
notice for indemnification on four claims in the aggregate amount of $2.8
million. On July 8, 2004 the Seller’s representative disputed all four claims.
CHAAS Holdings and the Seller’s representative have not fully and finally
resolved the disputed claims and the amount in dispute will continue to be held
in escrow until the dispute is resolved either by agreement of CHAAS Holdings
and the sellers or by a non-appealable order of a court of competent
jurisdiction.
The
sellers have also agreed in the securities purchase agreement to indemnify CHAAS
Holdings and its affiliates, without regard to any threshold, cap or time
limitation, for any losses incurred by CHAAS Holdings and its affiliates in
connection with the recall instituted by three OEMs of approximately 41,000 G
3.0 model removable towbar systems produced by Brink between 1999 and 2001. The
securities purchase agreement provides that we may settle all matters relating
to this recall for up to an aggregate of $4.0 million without the consent of the
sellers. Any settlement that exceeds $4.0 million requires the consent of the
sellers, although the sellers continue to maintain responsibility for all
losses, whether or not they agree to any such settlement. In January 2004, we,
with the Seller’s consent, reached an agreement with the OEM customers to
resolve the recall obligation. On January 30, 2004, we paid the OEM customers
$4.1 million and were reimbursed by the Seller’s for a like amount from an
escrow account established on April 15, 2003 in conjunction with the
Acquisition. Under the terms of the settlement we are required to reimburse the
customer for additional costs through either cash payments or shipment of
replacement parts. On June 29, 2004, CHAAS Holdings made a claim in accordance
with the terms of the escrow agreement seeking indemnification from the sellers
in the amount of $0.8 million for fees and expenses incurred in connection with
the G 3.0 model recall. We are currently in discussions with the sellers with
respect to the reimbursement of this claim.
RESULTS
OF OPERATIONS
Summary
Results of Operations
The
following table presents the major components of the statement of operations
together with percentages of each component as a percentage of net
sales.
|
|
Company |
|
Predecessor |
|
|
|
Year
ended
December
31, 2004 |
|
Period
from
April
15, 2003
through
December
31, 2003 |
|
Period
from
January
1, 2003
Through
April
14, 2003 |
|
Year
ended
December
31, 2002 |
|
|
|
(in
thousands) |
|
(in
thousands) |
|
Net
sales |
|
$ |
391,771 |
|
|
100.0 |
% |
$ |
256,058 |
|
|
100.0 |
% |
$ |
101,854 |
|
|
100.0 |
% |
$ |
329,782 |
|
|
100.0 |
% |
Gross
profit |
|
|
77,840 |
|
|
19.9 |
% |
|
59,131 |
|
|
23.1 |
% |
|
25,346 |
|
|
24.9 |
% |
|
79,266 |
|
|
24.0 |
% |
Selling,
administrative and product development
expenses |
|
|
59,955 |
|
|
15.3 |
% |
|
36,862 |
|
|
14.4 |
% |
|
14,908 |
|
|
14.6 |
% |
|
48,103 |
|
|
14.6 |
% |
Stock
option compensation |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
10,125 |
|
|
9.9 |
% |
|
— |
|
|
— |
|
Transaction
expenses |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
3,784 |
|
|
3.7 |
% |
|
1,206 |
|
|
0.4 |
% |
Amortization
of intangible assets |
|
|
8,274 |
|
|
2.1 |
% |
|
5,800 |
|
|
2.3 |
% |
|
11 |
|
|
0.0 |
% |
|
122 |
|
|
0.0 |
% |
Operating
income (loss) |
|
|
9,611 |
|
|
2.5 |
% |
|
16,469 |
|
|
6.4 |
% |
|
(3,482 |
) |
|
(3.4 |
)% |
|
29,835 |
|
|
9.0 |
% |
Interest
expense |
|
|
(27,007 |
) |
|
6.9 |
% |
|
(14,409 |
) |
|
(5.6 |
)% |
|
(4,772 |
) |
|
(4.7 |
)% |
|
(15,907 |
) |
|
(4.8 |
)% |
Loss
resulting from debt extinguishment |
|
|
— |
|
|
— |
|
|
(7,308 |
) |
|
(2.9 |
)% |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Foreign
currency gain (loss) |
|
|
2,090 |
|
|
0.5 |
% |
|
(400 |
) |
|
(0.2 |
)% |
|
3,240 |
|
|
3.2 |
% |
|
8,429 |
|
|
2.6 |
% |
Other
expense |
|
|
(1,502 |
) |
|
(0.4 |
)% |
|
(254 |
) |
|
(0.1 |
)% |
|
(84 |
) |
|
(0.1 |
)% |
|
(520 |
) |
|
(0.2 |
)% |
Income
(loss) before cumulative effect of accounting change and income
taxes |
|
|
(16,808 |
) |
|
(4.3 |
)% |
|
(5,902 |
) |
|
(2.3 |
)% |
|
(5,098 |
) |
|
(5.0 |
)% |
|
21,837 |
|
|
6.6 |
% |
Income
tax provision (benefit) |
|
|
9,225 |
|
|
(2.4 |
)% |
|
(394 |
) |
|
(0.2 |
)% |
|
1,600 |
|
|
1.6 |
% |
|
4,252 |
|
|
1.3 |
% |
Income
(loss) before cumulative effect of accounting change |
|
|
(26,033 |
) |
|
(6.6 |
)% |
|
(5,508 |
) |
|
(2.2 |
)% |
|
(6,698 |
) |
|
(6.6 |
)% |
|
17,585 |
|
|
5.3 |
% |
Cumulative
effect of accounting change for goodwill impairment |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
(29,207 |
) |
|
(8.9 |
)% |
Net
income (loss) |
|
|
(26,033 |
) |
|
(6.6 |
)% |
|
(5,508 |
) |
|
(2.2 |
)% |
|
(6,698 |
) |
|
(6.6 |
)% |
|
(11,622 |
) |
|
(3.5 |
)% |
Year
ended December 31, 2004 for the Company compared to period from April 15, 2003
through December 31, 2003 for the Company and the period from January 1, 2003
through April 14, 2003 for the Predecessor
Net
sales.
Net sales for 2004 were $391.8 million. Net sales for the period from April 15,
2003 through December 31, 2003 were $256.1 million and for the period from
January 1, 2003 through April 14, 2003 were $101.9 million.
This increase of $33.8 million, or 9.4%, includes approximately $10.8 million
due to the increase in the average exchange rates between the U.S. dollar and
primarily the Euro, the functional currency of Brink and SportRack Europe.
Additionally, OEM sales increased approximately $9.6 million, evenly split
between SportRack Europe and Valley as a result of new program launches.
Offsetting this increase in sales were agreed-upon price concessions with
certain large customers at SportRack US. Sales to our aftermarket customers at
Brink and Valley increased $13.5 million of which approximately $8.2 million
represented revenue from surcharges for steel economics with the remainder
attributable to other volume increases.
Gross
profit.
Gross profit for 2004 was $77.8 million. Gross profit for the period from April
15, 2003 through December 31, 2003 was $59.1 million and for the period from
January 1, 2003 through April 14, 2003 was $25.3 million. This decrease of $6.6
million resulted from a decrease in the gross profit percentage partially offset
by higher sales. Gross profit as a percentage of net sales was 19.9% for 2004,
23.1% for the period from April 15, 2003 through December 31, 2003 and 24.9% for
the period from January 1, 2003 through April 14, 2003. The decreased gross
margin percentage reflects higher costs for steel and aluminum, price decreases
to certain OEM customers and higher rent expense. The price of steel increased
during 2004 due primarily to several factors including increased demand for
steel products from China, the consolidation of the steel industry and resultant
reduction in overall production capacity. In addition to the higher prices we
also experienced delays in procurement of some steel components. During 2004,
increased cost of steel resulted in lower gross profit of approximately $4.0
million net of recovery through the introduction of steel surcharges on
aftermarket towing systems products. In order to secure future business with
certain of our OEM customers we granted price decreases on several products.
These reduced prices totaled approximately $6.1 million during 2004. Gross
profit was further reduced by approximately $0.8 million in increased rent
expense for two manufacturing facilities that were included in a sale and
leaseback transaction during the fourth quarter of 2003. These decreases were
offset by $4.3 million additional gross profit that was driven by the increased
sales.
Selling,
administrative and product development expenses.
Selling, administrative and product development expenses for 2004 were $59.9
million. These same expenses for the period from April 15, 2003 through December
31, 2003 were $36.9 million and for the period from January 1, 2003 through
April 14, 2003 were $14.9 million. This increase of $8.1 million, or 18.5% is
primarily due to higher administrative expenses of $4.8 million, higher selling
expenses of $0.9 million, $2.5 million resulting from an increase in the average
exchange rates between the U.S. dollar and the Euro, the inclusion of management
fees to Castle Harlan since April 15, 2003 of $0.9 million in 2004 and $0.5
million in increased product development costs.
Stock
Option Compensation.
During the period ended April 14, 2003, holders of all outstanding membership
units and warrants exercised their options to purchase membership units of our
Predecessor prior to the Acquisition. In connection with this transaction, our
Predecessor recorded stock option compensation in the period from January 1,
2003 through April 14, 2003 of $10.1 million, representing the fair market value
of the underlying units less the related exercise price and the recorded value
of the warrants.
Transaction
expenses.
During the period from January 1, 2003 through April 14, 2003, our Predecessor
incurred $3.8 million in expenses related to the Acquisition, including legal,
accounting and other advisor fees.
Amortization
of intangible assets.
Amortization of intangible assets for 2004 was $8.3 million, for the period from
April 15, 2003 through December 31, 2003 was $5.8 million and was $11,000 for
the period from January 1, 2003 through April 14, 2003. The increase in
amortization of $2.5 million primarily results from intangible assets identified
in the allocation of the Acquisition purchase price consideration.
Operating
income (loss). Operating
income for 2004 was $9.6 million. For the period from April 15, 2003 through
December 31, 2003, operating income totaled $16.5 million and our Predecessor
had an operating loss of $3.5 million for the period from January 1, 2003
through April 14, 2003. This decrease of $3.4 million resulted from decreased
gross margin, increased selling, administrative and product development expense
and increased amortization of intangible assets in 2004. These were partially
offset by stock option compensation and transaction expenses of $10.1 million
and $3.8 million, respectively, that were incurred in 2003 by the Predecessor.
Interest
expense.
Interest expense for 2004 was $27.0 million. Interest expense for the period
from April 15, 2003 through December 31, 2003 was $14.4 million and was $4.8
million for the period from January 1, 2003 through April 14, 2003. This
increase of $7.4 million, or 38.5%, was due to the higher debt level after the
Acquisition.
Loss
resulting from debt extinguishment.
On May 23, 2003, CHAAS Acquisitions issued $150 million of our 10¾% Senior Notes
due 2011, the proceeds of which were used to repay a senior subordinated bridge
note and a portion of the credit facility (see - “Debt and Credit Sources”
below). As a result we incurred an extinguishment loss of $7.3 million.
Foreign
currency gain (loss). Foreign
currency gain for 2004 was $2.1 million. Foreign currency loss in the period
from April 15, 2003 through December 31, 2003 was $0.4 million and was a
gain of $3.2 million for the period from January 1, 2003 through April 14,
2003. The
foreign currency gain is primarily attributable to the U.S. dollar denominated
intercompany indebtedness of Brink, whose functional currency is the Euro.
During 2004, the U.S. dollar weakened against the Euro. The intercompany
indebtedness for our foreign subsidiaries other than Brink is deemed to be
permanently invested and therefore changes in the intercompany balances for
these subsidiaries caused by foreign currency fluctuations have been recorded in
the currency translation adjustment account and included in other comprehensive
income. During the period from April 15, 2003 through December 31, 2003 and the
period from January 1, 2003 through April 14, 2003 the U.S. dollar weakened in
relation to the Euro and the Canadian dollar resulting in a net foreign currency
gain. Our Predecessor’s foreign currency gains and losses were primarily
related to the intercompany indebtedness of the foreign subsidiaries including
Brink.
Other
Expense.
Other expense for 2004 was $1.5 million. For the period from April 15, 2003
through December 31, 2003, other expense was $0.3 million and our Predecessor
recorded other expense of $0.1 million for the period from January 1, 2003
through April 14, 2003. The primary components of the 2004 expense were $0.9
million of fees associated with due diligence on potential acquisitions and
losses for the write-off and disposal of assets of $0.6 million.
Provision
for income taxes. During
2004, we had a loss before income taxes of $16.8 million and recorded an income
tax provision of $9.2 million. The effective tax rate differs from the U.S.
federal income tax rate primarily due to changes in valuation allowances on the
deferred tax assets of SportRack Accessories and differences in the tax rates of
foreign countries. Prior to April 2003, our Predecessor and certain of its
domestic subsidiaries had elected to be taxed as limited liability companies for
federal income tax purposes. As a result of this election, the Predecessor’s
domestic taxable income accrued to the individual members. Certain of our
domestic subsidiaries and foreign subsidiaries were subject to income taxes in
their respective jurisdictions. Effective on April 20, 2003, we filed an
election for all our domestic subsidiaries to be treated as taxable corporations
and therefore they are now subject to federal income tax. During the period from
April 15, 2003 through December 31, 2003, we had net loss before taxes of $5.9
million and recorded a benefit for income taxes of $0.4 million. During the
period from January 1, 2003 through April 14, 2003, the Predecessor had a loss
before income taxes of $5.1 million and recorded a provision for income taxes of
$1.6 million, primarily for taxes in Europe.
Net
(loss).
Net loss for 2004 was $26.0 million. The net loss for the period from April 15,
2003 through December 31, 2003 was $5.5 million and our Predecessor had a
net loss of $6.7 million for the period from January 1, 2003 through April 14,
2003. The net losses were a result of the items discussed above related to
sales, gross profit and the other expense and income items.
Period
from April 15, 2003 through December 31, 2003 for the Company and the Period
from January 1, 2003 through April 14, 2003 for the Predecessor compared to
the Year Ended December 31, 2002 for the Predecessor.
Net
sales.
Net sales for the period from April 15, 2003 through December 31, 2003 were
$256.1 million and for the period from January 1, 2003 through April 14, 2003
were $101.9 million. Net sales for 2002 were $329.8 million. This increase for
the full year of $28.1 million, or 8.5%, is primarily due to a $16.8 million
increase resulting from an increase in the average exchange rates for the period
between the U.S. dollar and the currencies, primarily the European Euro, used by
our foreign subsidiaries. Additionally, sales to the automotive aftermarket
increased by approximately $3.7 million, primarily at Valley. Sales to our OEM
customers increased by $7.6 million representing increases at SportRack and
Brink of $15.5 million and $5.5 million, respectively, offset by a decrease in
Valley OEM sales of $13.4 million.
Gross
profit.
Gross profit for the period from April 15, 2003 through December 31, 2003 was
$59.1 million and for the period from January 1, 2003 through April 14, 2003 was
$25.3 million. During the year ended December 31, 2002, gross profit was $79.3
million. This increase in 2003 of $5.2 million, or 6.6%, resulted from the
increase in sales partially offset by a small decrease in the gross margin
percentage. Gross profit as a percentage of net sales was 23.1% for the period
from April 15, 2003 through December 31, 2003 and was 24.9% for the period from
January 1, 2003 through April 14, 2003. For 2002, the gross margin percent was
24.0%. The decrease in the gross margin percentage was primarily attributable to
a higher cost basis for inventory that was acquired on April 15, 2003 from our
Predecessor and sold during the period from April 15, 2003 through December 31,
2003 totaling $1.6 million and a decrease in the gross margin percentage caused
by a change in the mix of products. These decreases were partially offset by
higher production efficiency for Brink, which restructured its manufacturing
facilities in The Netherlands during 2002 and due to a higher percentage of our
aggregate net sales by Brink, which has a higher gross margin percentage than
the average for the Company.
Selling,
administrative and product development expenses.
Selling, administrative and product development expenses for the period from
April 15, 2003 through December 31, 2003 were $36.9 million and for the period
from January 1, 2003 through April 14, 2003 were $14.9 million. Selling,
administrative and product development expenses for 2002 were $48.1 million. The
increase in 2003 of $3.7 million, or 7.6%, was primarily due to the higher
sales, $3.6 million resulting from an increase in the average exchange rates
between the U.S. dollar and the European Euro, an increase of $1.1 million in
product development expenses, and the inclusion of management fees to Castle
Harlan from April 15, 2003 of $2.1 million, offset by the absence in 2003 of
approximately $3.0 million of costs recorded in 2002 for the recall of
approximately 41 thousand towbars produced by Brink from January 1999 through
March 2002.
Stock
Option Compensation.
During the period ended April 14, 2003, holders of all outstanding membership
units and warrants exercised their options to purchase membership units of our
Predecessor prior to the Acquisition. In connection with this transaction, our
Predecessor recorded stock option compensation in the period from January 1,
2003 through April 14, 2003 of $10.1 million, representing the fair market value
of the underlying units less the related exercise price and the recorded value
of the warrants.
Transaction
expenses.
During the period from January 1, 2003 through April 14, 2003, our Predecessor
incurred $3.8 million in expenses related to the Acquisition, including legal,
accounting and other advisor fees as compared to $1.2 million in
2002.
Amortization
of intangible assets.
Amortization of intangible assets for the period from April 15, 2003 through
December 31, 2003 was $5.8 million and was $11,000 for the period from
January 1, 2003 through April 14, 2003. During 2002, our Predecessor had
$122,000 of amortization. The increase in amortization during 2003 primarily
results from amortization related to intangible assets identified in the
allocation of the Acquisition purchase price consideration.
Operating
income (loss). We
had operating income for the period from April 15, 2003 through December 31,
2003 of $16.5 million and our Predecessor had an operating loss of $3.5 million
for the period from January 1, 2003 through April 14, 2003. For the year 2002,
our Predecessor had operating income of $29.8 million. The decrease in 2003 of
$16.8 million is primarily attributable to expenses recorded in 2003 for stock
option compensation, the increased transaction expenses, higher amortization of
intangible assets and the increase in selling, administrative and product
development expenses, offset partially by the increase in gross
profit.
Interest
expense.
Interest expense for the period from April 15, 2003 through December 31, 2003
was $14.4 million and was $4.8 million for the period from January 1, 2003
through April 14, 2003. Interest expense for 2002 was $15.9 million. This
increase of $3.3 million was primarily due to the higher level of debt
outstanding and higher interest rates during the period from April 15, 2003
through December 31, 2003 that was incurred in connection with the
Acquisition.
Loss
resulting from debt extinguishment.
On May 23, 2003, we issued $150 million of our 10¾% Senior Notes due 2011, the
proceeds of which were used to repay a senior subordinated bridge note and a
portion of our credit. As a result we incurred an extinguishment loss of $7.3
million.
Foreign
currency gain (loss). Foreign
currency loss in the period from April 15, 2003 through December 31, 2003 was
$400,000 and was a gain of $3.2 million for the period from January 1, 2003
through April 14, 2003. During the year ended December 31, 2002, our Predecessor
had a foreign currency gain of $8.4 million. Our Predecessor’s foreign currency
gains and losses were primarily related to Brink, which had indebtedness
denominated in U.S. dollars, including intercompany debt. During 2002 and
continuing into 2003, the U.S. dollar weakened significantly in relation to the
European Euro, the functional currency of Brink. On April 15, 2003, we
refinanced our debt and repaid all the U.S. dollar denominated debt for Brink,
except for intercompany indebtedness. For the period ended December 31, 2003,
the foreign currency loss resulted primarily from our Canadian subsidiary’s
sales to U.S. customers where the transactions are denominated in U.S. dollars.
Provision
for income taxes.
Prior to April 15, 2003, our Predecessor and certain of its domestic
subsidiaries had elected to be taxed as limited liability companies for federal
income tax purposes. As a result of this election, our Predecessor’s domestic
taxable income or loss accrued to the individual members. Certain of our
domestic subsidiaries and foreign subsidiaries were subject to income taxes in
their respective jurisdictions prior to the Acquisition. Effective on April 20,
2003, we filed an election for all our domestic subsidiaries to be treated as
taxable corporations and therefore they are now subject to federal income tax.
During the period from April 15, 2003 through December 31, 2003, we had a loss
before income taxes of $5.7 million and recorded an income tax benefit of
$394,000. During the period from January 1, 2003 through April 14, 2003, our
Predecessor had a loss before income taxes for its taxable subsidiaries of $5.0
million and an income tax provision of $1.6 million. During 2002, our
Predecessor had income before income taxes for its taxable subsidiaries totaling
$8.1 million and recorded a provision for income taxes of $4.3 million,
including a $263,000 provision related to an ongoing income tax audit in Italy
covering the periods 1998 to 2001. The effective tax rate differs from the U.S.
federal income tax rate primarily due to changes in valuation allowances on the
deferred tax assets of SportRack Accessories and differences in the tax rates of
foreign countries.
Cumulative
effect of accounting change.
On January 1, 2002, the Predecessor adopted the accounting standards set forth
in Statement of Financial Accounting Standards No. 142, “Goodwill and Other
Intangible Assets: (“SFAS 142”), which requires goodwill to be subject to an
impairment test annually, or more frequently if circumstances dictate, and
eliminated goodwill amortization. Upon adoption of SFAS 142, the Predecessor
recorded a loss totaling $29.2 million to write down goodwill recorded in
connection with the acquisition of Valley Industries.
Net
income (loss).
We had a net loss for the period from April 15, 2003 through December 31, 2003
of $5.5 million and our Predecessor had a net loss of $6.7 million for the
period from January 1, 2003 through April 14, 2003. Our Predecessor’s net loss
for 2002 was $11.6 million. The slightly higher net loss in 2003 reflects, as
discussed above, the increase in interest expense, management fee, and
amortization expense, the stock option compensation, the increased transactions
expenses, the loss resulting from debt extinguishment, a reduced foreign
currency gain, and a lesser provision for income taxes as compared to 2002,
substantially offset by the cumulative effect of the accounting change for
goodwill in 2002.
LIQUIDITY
AND CAPITAL RESOURCES
Our
principal liquidity requirements are to service our debt and meet our working
capital and capital expenditure needs. Our indebtedness at December 31, 2004 was
$256.5 million including current maturities of $3.1 million.
Our
operating results and operating cash flows have been negatively impacted
primarily by the costs associated with launching an unprecedented number of new
roof rack programs, the high costs of steel and pricing pressures from certain
OEM customers. As a result of these and other factors, our availability under
our revolving credit facilities declined to $27.1 million at December 31, 2004
from $38.1 million available at September 30, 2004. Although we were able to
meet our covenants for the quarter ended December 31, 2004 we anticipated that
we would be unable to meet our fixed charge coverage ratio and senior secured
leverage ratio covenants for the quarter ending March 31, 2005. On March 30,
2005 we entered into the Fourth Amendment to the Amended and Restated Credit
Agreement (the "Fourth Amendment") with General Electric Capital Corporation
individually as a lender and as agent for the lenders referred to therein to
modify the fixed charge coverage ratio and the senior secured leverage
ratio.
Under
the modified fixed charge coverage ratio covenant, the required minimum fixed
charge coverage ratio will be determined quarterly for all borrowers for
specified quarterly periods and for European borrowers for specified quarterly
periods. Prior to this modification the required minimum fixed charge coverage
ratios for all borrowers and their subsidiaries was 1.15 to 1.00. As modified,
the required minimum fixed charge coverage ratios for all borrowers and their
subsidiaries range from 1.15 to 1.00 for each fiscal quarter from the fiscal
quarter ending June 30, 2004 through and including the fiscal quarter ending
December 31, 2004; 1.05 to 1.00 for the fiscal quarter ending December 31, 2005;
and 1.15 to 1.00 for each fiscal quarter ending thereafter. The required minimum
fixed charge coverage ratios for the European borrowers and their subsidiaries
range from 1.25 to 1.00 for the fiscal quarters ending March 31, 2005, June 20,
2005 and September 30, 2005. The actual fixed charge coverage ratio for the
fiscal quarter ending December 31, 2004 was 1.22:1.0 and we were in compliance
with this covenant as of December 31, 2004. Under the modified senior secured
leverage ratio covenant the required minimum for all borrowers and their
subsidiaries range from 1.75 to 1.00 for the fiscal quarters ending March 31,
2005 and June 20, 2005; 1.50 to 1.00 for the fiscal quarter ending September 30,
2005; and 1.25 to 1.00 for each fiscal quarter ending thereafter. Prior to this
modification, the credit facility required that we meet a senior secured
leverage ratio range of 1.25 to 1.00 for each fiscal quarter. A copy of the
Fourth Amendment is included as exhibit 10.16 to this Form 10-K.
Although
we anticipate the ability to meet our modified covenants, there can be no such
assurance. Our principal sources of liquidity are funds derived from operations
and borrowings under our revolving credit facilities. Management believes that,
based on current and expected levels of operations, cash flows from operations
and borrowings under the revolving credit facilities will be sufficient to fund
its debt service requirements, working capital needs, and capital expenditures
for the next twelve months, although no assurances can be given in this regard.
Our ability to fund operations, make scheduled payments of interest and
principal on our indebtedness and maintain compliance with the terms of our
revolving credit facilities, including our fixed charge coverage ratio covenant
and senior secured leverage ratio covenant, depends on our future operating
performance, which is subject to economic, financial, competitive and other
factors beyond our control. If we are unable to generate sufficient cash flows
from operations to meet our financial obligations and achieve compliance with
our debt covenants, there would be a material adverse effect on our business,
financial condition and results of operations.
Working
Capital and Cash Flows
Working
capital and key elements of the consolidated statement of cash flows
are:
|
|
Company |
|
|
|
December
31, 2004 |
|
December
31, 2003 |
|
|
|
(in
thousands) |
|
Working
Capital |
|
$ |
77,916 |
|
$ |
84,341 |
|
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31, 2004 |
|
Period
from
April
15, 2003
through
December
31, 2003 |
|
Period
from
January
1,
Through
April
14, 2003 |
|
Year
Ended
December
31, 2002 |
|
|
|
(in
thousands) |
|
(in
thousands) |
|
Cash
flows provided by operating activities |
|
$ |
7,203 |
|
$ |
10,765 |
|
$ |
2,898 |
|
$ |
21,004 |
|
Cash
flows (used for) investing activities |
|
$ |
(97,107 |
) |
$ |
(113,510 |
) |
$ |
(2,512 |
) |
$ |
(15,354 |
) |
Cash
flows provided by (used for) financing activities |
|
$ |
104,815 |
|
$ |
118,674 |
|
$ |
4,086 |
|
$ |
(5,526 |
) |
Working
capital
Working
capital decreased by $6.4 million to $77.9 million at December 31, 2004 from
$84.3 million at December 31, 2003 due primarily to increased accounts
payable and other current liabilities in excess of increases in inventories and
accounts receivable. The increases were primarily due to increased sales from
the new products launched during the year. The net working capital decrease was
also partially offset by an increased exchange rate between the U.S. dollar and
the Euro as of December 31, 2004 as compared with that as of December 31,
2003.
Operating
Activities
Our
operations provided $7.2 million in cash during the year ended December 31,
2004. They provided $10.8 million in cash for the period from April 15, 2003
through December 31, 2003 and our Predecessor’s operations provided $2.9 million
in cash for the period from January 1, 2003 through April 14, 2003. Cash flow
provided by operating activities for 2004 decreased primarily due to operating
income during 2004 being lower than 2003 by $3.4 million and increased interest
expense during 2004 of $7.8 million.
During
the year ended December 31, 2002 our Predecessor’s operations provided $21.0
million in cash. Cash flow provided by operating activities for 2003 decreased
primarily due to an increase in working capital and increased interest expense
during 2003. In addition, operating income during 2003 was lower than 2002 by
$16.8 million.
Investing
Activities
In
2004 we acquired CHAAS Acquisitions, our wholly owned subsidiary, from our
direct parent for $84.4 million net of cash on hand of $16.7 million and in 2003
we acquired all of the equity interests of Advanced Accessory Systems, LLC for
$108.4 million. Cash flow used for investing activities for 2004 and for the
period from April 15, 2003 through December 31, 2003, and the period from
January 1, 2003 through April 14, 2003 also included acquisitions of property
and equipment of $13.6 million, $10.5 million and $2.5 million, respectively,
and were primarily for the expansion of capacity, productivity and process
improvements and maintenance.
Cash
flows from investing activities also included $0.9 million and $10.7 million in
cash provided from the sale of property and equipment recorded in the year ended
December 31, 2004 and the period ended December 31, 2003, respectively. The 2003
proceeds were primarily from a sale and leaseback transaction. See “Debt and
Credit Sources” below.
Cash
flows from investing activities for the period ended December 31, 2003 included
the acquisition of all the equity interest of our Predecessor totaling $113.7
million.
Capital
Expenditures
Our
capital expenditures for 2004 were $13.6 million. Approximately $10.9 million
was spent in connection with the expansion of capacity, productivity and process
improvements and maintenance of machinery, equipment and tooling, $1.4 million
was spent on furniture, fixtures and computers, $0.7 million to uncompleted
construction in process and $0.6 million on repairs and improvements to land and
buildings. Our 2004 capital expenditures were paid for from cash flows provided
by operating activities or borrowings against our revolving credit facilities.
We estimate that capital expenditures for 2005 will be approximately $9.9
million, primarily for the expansion of capacity, productivity and process
improvements and maintenance. Our 2005 capital expenditures are anticipated to
be paid for from our current cash and cash provided from operating activities.
Financing
Activities
During
2004, financing cash flows included the issuance of our membership units for
$101.1 million, proceeds from the issuance of our Senior Discount Notes of $50.2
million, payment of debt issuance costs of $2.6 million, repayment of debt of
$1.6 million and an increase in borrowings under the revolving line of credit of
$5.4 million.
During
the period from April 15, 2003 through December 31, 2003 financing cash flows
included the proceeds from the issuance of membership units totaling $100.9
million and proceeds from borrowing related to our purchase of our Predecessor
on April 15, 2003, including $106.0 million borrowed under a credit facility, a
$55.0 million convertible senior subordinated bridge note and a $10.0 million
subordinated promissory note issued to the Sellers of our Predecessor (see “Debt
and Credit Sources” below). A portion of these proceeds were used to pay debt
issuance costs and pay a portion of our Predecessor’s indebtedness including all
amounts due under its then existing credit facility. On May 23, 2003 we sold
$150.0 million of our 10¾% Senior Notes due 2011, which proceeds were used to
refinance the convertible senior subordinated note and a portion of loans under
the credit facility.
During
the period from January 1, 2003 through April 14, 2003 our Predecessor made $2.2
million in regularly scheduled principal payments on its term notes under its
then existing credit facility, borrowed $6.4 million on its revolving facility
and made distributions to its members totaling $0.1 million.
Off-Balance
Sheet Arrangements
The
Company is not party to off-balance sheet arrangements.
Contractual
Obligations
The
following table represents our contractual commitments associated with our debt
and other obligations disclosed above as of December 31, 2004.
|
|
Payments
due by year |
|
|
|
Total |
|
Year
1 |
|
Years
2-3 |
|
Years
4-5 |
|
Thereafter |
|
Long-term
debt obligations |
|
$ |
248,375 |
|
$ |
2,369 |
|
$ |
7,782 |
|
$ |
24,684 |
|
$ |
213,540 |
|
Capital
lease obligations |
|
|
8,159 |
|
|
699 |
|
|
1,439 |
|
|
1,525 |
|
|
4,496 |
|
Operating
lease obligations |
|
|
42,253 |
|
|
7,430 |
|
|
11,573 |
|
|
7,202 |
|
|
16,048 |
|
Total |
|
$ |
298,787 |
|
$ |
10,498 |
|
$ |
20,794 |
|
$ |
33,411 |
|
$ |
234,084 |
|
These
contractual commitments do not include interest. Interest payments for the
above contractual commitments and revolver debt for the year ended December 31,
2004 was $18.3 million.
Debt
and Credit Sources
Our
indebtedness was $256.5 million at December 31, 2004. We expect that our primary
sources of cash will be from operating activities and borrowings under its
revolving credit facilities. As of December 31, 2004, we had borrowings under
the revolving credit facilities totaling $23.3 million and had $27.1 million of
available borrowing capacity. Also at December 31, 2004, we had outstanding
letters of credit for $2.9 million that provided security for our U.S. workers
compensation program and for $1.9 million that provided security to a financial
institution for foreign currency instruments (see Note 13), both of which
reduced borrowing availability
Our
operating results and operating cash flows have been negatively impacted
primarily by the costs associated with launching an unprecedented number of new
roof rack programs, the high costs of steel and pricing pressures from certain
OEM customers. As a result of these and other factors, our availability under
our revolving credit facilities declined to $27.1 million at December 31, 2004
from $38.1 million available at September 30, 2004. Although we were able to
meet our covenants for the quarter ended December 31, 2004 we anticipated that
we would be unable to meet our fixed charge coverage ratio and senior secured
leverage ratio covenants for the quarter ending March 31, 2005. On March 30,
2005 we entered into the Fourth Amendment to the Amended and Restated Credit
Agreement (the "Fourth Amendment") with General Electric Capital Corporation
individually as a lender and as agent for the lenders referred to therein to
modify the fixed charge coverage ratio and the senior secured leverage
ratio.
Under
the modified fixed charge coverage ratio covenant, the required minimum fixed
charge coverage ratio will be determined quarterly for all borrowers for
specified quarterly periods and for European borrowers for specified quarterly
periods. Prior to this modification the required minimum fixed charge coverage
ratios for all borrowers and their subsidiaries was 1.15 to 1.00. As modified,
the required minimum fixed charge coverage ratios for all borrowers and their
subsidiaries range from 1.15 to 1.00 for each fiscal quarter from the fiscal
quarter ending June 30, 2004 through and including the fiscal quarter ending
December 31, 2004; 1.05 to 1.00 for the fiscal quarter ending December 31, 2005;
and 1.15 to 1.00 for each fiscal quarter ending thereafter. The required minimum
fixed charge coverage ratios for the European borrowers and their subsidiaries
range from 1.25 to 1.00 for the fiscal quarters ending March 31, 2005, June 20,
2005 and September 30, 2005. The actual fixed charge coverage ratio for the
fiscal quarter ending December 31, 2004 was 1.22:1.0 and we were in compliance
with this covenant as of December 31, 2004. Under the modified senior secured
leverage ratio covenant the required minimum for all borrowers and their
subsidiaries range from 1.75 to 1.00 for the fiscal quarters ending March 31,
2005 and June 20, 2005; 1.50 to 1.00 for the fiscal quarter ending September 30,
2005; and 1.25 to 1.00 for each fiscal quarter ending thereafter. Prior to this
modification, the credit facility required that we meet a senior secured
leverage ratio range of 1.25 to 1.00 for each fiscal quarter. A copy of the
Fourth Amendment is included as exhibit 10.16 to this Form 10-K.
Although
we anticipate the ability to meet our modified covenants, there can be no such
assurance. Our principal sources of liquidity are funds derived from operations
and borrowings under our revolving credit facilities. Management believes that,
based on current and expected levels of operations, cash flows from operations
and borrowings under the revolving credit facilities will be sufficient to fund
its debt service requirements, working capital needs, and capital expenditures
for the next twelve months, although no assurances can be given in this regard.
Our ability to fund operations, make scheduled payments of interest and
principal on our indebtedness and maintain compliance with the terms of our
revolving credit facilities, including our fixed charge coverage ratio covenant
and senior secured leverage ratio covenant, depends on our future operating
performance, which is subject to economic, financial, competitive and other
factors beyond our control. If we are unable to generate sufficient cash flows
from operations to meet our financial obligations and achieve compliance with
our debt covenants, there would be a material adverse effect on our business,
financial condition and results of operations.
On
April 15, 2003, we entered into a senior secured credit facility consisting of a
revolving credit facility and term loans as follows: (1) a revolving credit
facility comprised of (a) a $29.7 million U.S. revolving credit facility and (b)
a 9.6 million European Euro revolving credit facility; (2) a term loan A
facility comprised of (a) a $29.7 million U.S. term loan A and (b) a 9.6
European Euro term loan A; and (3) a term loan B comprised of (a) a $48.3
million U.S. term loan B and (b) a 15.6 million European Euro term loan B. On
May 23, 2003, we used portion of the proceeds from the sale of our 10¾% Senior
Note offering to repay all notes and loans under the senior secured credit
facility.
On
May 23, 2003, we also entered into an amended and restated senior secured credit
facility consisting of (i) a revolving credit facility comprised of (a) $35.0
million U.S. dollar revolving credit facility and (b) a 15.0 million European
Euro revolving credit facility and (ii) a 10.0 million European Euro term loan
facility. The U.S. credit facility contains a $5.0 million letter of credit
sub-facility and the European revolving credit facility contains a 2.0 million
European Euro letter of credit sub-facility.
On
April 15, 2003, a convertible senior subordinated bridge note in the principal
amount of $55.0 million was issued to CHP IV by Valley and SportRack. We used a
portion of the proceeds from the sale of our $150 million 10¾% Senior Notes
offering to fully repay the bridge note, together with accrued interest thereon.
The interest rate on the bridge note was 12% per annum.
On
April 15, 2003, subordinated promissory notes in an aggregate principal amount
of $10.0 million were issued to the Sellers by Valley and SportRack. The
interest rate on the subordinated promissory notes is 12% per annum until
maturity, subject to certain exceptions. Accrued interest is not payable in cash
but is capitalized and added to principal. The maturity date on the subordinated
promissory notes will be no earlier than 91 days subsequent to the maturity date
of our $150 million 10¾% Senior Notes, subject to certain exceptions. On
February 5, 2004, we purchased approximately $4.7 million face value of the
subordinated promissory notes issued to members of our Predecessor in connection
with the Acquisition.
On
May 16, 2003, we redeemed all of our then outstanding 9¾% Senior Subordinated
Notes due 2007 at the optional redemption price of 104 7/8% of the principal
amount thereof plus accrued interest. Upon consummation of the Acquisition of
the Predecessor, we deposited funds in escrow sufficient to effect a covenant
defeasance of the senior subordinated notes and to consummate the redemption
through the redemption date. The amount of the redemption, which included
accrued interest and premiums, was $132.6 million.
On
November 24, 2003 we entered into a sale-leaseback transaction with Sport (MI)
QRS 15-40, Inc. (“the Landlord”), in which SportRack sold to the Landlord, and
concurrently leased back from the Landlord for an initial term of 20 years,
manufacturing facilities comprising land and improvements located in Michigan.
The net proceeds of the sale were $10.6 million, which approximated net book
value at the date of sale, and the annual fixed rent under the lease is $1.0
million, subject to annual consumer price index-based increases commencing in
the third lease year and subject to certain other adjustments set forth in the
lease. The lease also provides for two sequential 10-year lease renewal options
at the then fair market rental value. The lease has been accounted for as an
operating lease.
On
February 4, 2004, AAHC issued 13¼% Senior Discount Notes, which will have an
aggregate principal amount of $88.0 million in an offering exempt from the
registration requirements of the Securities Act. The net proceeds from the
issuance were approximately $47.8 million after deducting estimated fees and
expenses of the issuance. On February 5, 2004, we purchased approximately $4.7
million face value of the subordinated promissory notes issued to members of our
Predecessor. Proceeds of $42.5 million were used to redeem a portion of the
equity interests of our direct parent, CHAAS Holdings.
In
connection with the issuance of the 13¼% Senior Discount Notes, we entered into
a registration rights agreement which required us to offer the holders of the
original notes the opportunity to exchange them for replacement notes which are
identical in principal amount and all other material respects to the original
notes, except that the new 13¼% Senior Discount Notes would not bear legends
restricting the transfer thereof. We filed a registration statement on Form S-4
for the13¼% Senior Discount Notes with the SEC on April 16, 2004. The SEC
declared the registration statement effective on April 29, 2004. We launched an
exchange offer with respect to the $88.0 million of the original notes on April
30, 2004. The exchange was consummated on May 29, 2004.
Our
principal sources of liquidity are funds derived from operations and borrowings
under our revolving credit facilities. Management believes that, based on
current and expected levels of operations, cash flows from operations and
borrowings under the revolving credit facilities will be sufficient to fund its
debt service requirements, working capital needs, and capital expenditures for
the next twelve months, although no assurances can be given in this regard. Our
ability to fund operations, make scheduled payments of interest and principal on
our indebtedness and maintain compliance with the terms of our revolving credit
facilities, including our fixed charge coverage ratio covenant and senior
secured leverage ratio covenant, depends on our future operating performance,
which is subject to economic, financial, competitive and other factors beyond
our control. If we are unable to generate sufficient cash flows from operations
to meet our financial obligations and achieve compliance with our debt
covenants, there would be a material adverse effect on our business, financial
condition and results of operations.
Inflation
Inflation
generally affects us by increasing our cost of labor and related benefits,
equipment, and raw materials. We believe inflation has not had a significant
impact on our operations for the periods presented because we produce and sell
in North America and Europe, which have experienced relatively low rates of
inflation in recent years and we continue to focus on reducing our operating
costs. Where practicable, we attempt to establish favorable supply agreements
for the future delivery of our raw materials. However, during the fourth quarter
of 2003 and continuing into 2004, our cost of steel has increased dramatically.
Factors contributing to the price increase and shortages include the increasing
demand for steel products from China together with a weakening U.S. dollar, the
consolidation in the steel producing industry and resultant reduction in overall
production capacity. During 2004, our purchases of steel or components with a
high steel content were approximately $44.8 million. Steel price increases
through 2004 have generally ranged from 0% to 140%, depending upon the supplier,
the product purchased and geographic location. The steel price increases had the
greatest impact on Valley and Brink operations where we are working with our
suppliers to ensure availability and meeting with customers to discuss the
impact of our increased costs. For aftermarket customers prices were increased
to substantially offset steel economics.
Seasonality
The
revenues from approximately two-thirds of our business is directly related to
North American and European automotive production by OEMs, which has
historically been cyclical and is dependent upon the general economic conditions
and other factors. Historically, several OEM customers shutdown operations for
two weeks in July and all OEM customers are down the last week in December and
have model changes, resulting in lower production levels, during our third
quarter. In addition, our automotive aftermarket business generally has the
highest level of sales during the second quarter, followed by the first quarter
and third quarter.
Currency
contracts
We
have significant operations in Europe where the functional currency is the Euro.
By the end of 2003 the Euro strengthened considerably against the U.S. dollar
and it is our objective to protect reported earnings from volatility in the
Euro/U.S. dollar exchange rates. On February 12, 2004, when the Euro to the U.S.
dollar exchange rate was 1.28:1, we entered into a series of foreign currency
forward option contracts related to the Euro (“Euro Collar”), which mature
quarterly on a staggered basis. On May 12, 2004 when the Euro to U.S.
dollar exchange rate was 1.19:1, we entered into additional foreign currency
option contracts. We provided a $1.9 million letter of credit in support of the
foreign currency option contracts. To the extent that the year end exchange rate
falls between the Euro Collar exchange rates, fulfillment of the Euro Collar
exchange contracts will result in offsetting foreign currency gains and losses
upon expiration. For each reporting period we record the fair value, as
determined by independent financial institutions, of open obligations and the
resultant gains and losses are recorded in the statement of operations. We
recorded an unrealized loss on our foreign currency options in 2004 of $0.3
million. These items were recorded foreign currency gain (loss). Eleven options
having zero value expired during 2004.
A
summary of outstanding foreign currency forward option contracts at December 31,
2004 is as follows:
|
|
Euro
Collar Exchange Rates |
|
Expiration
Date |
|
Contract
Date |
|
Notional
Value |
|
Purchased
Put
Option |
|
Sold
Call
Option |
|
Purchased
Call
Option |
|
|
|
|
|
(thousands) |
|
|
|
|
|
|
|
March
31, 2005 |
|
|
February
12, 2004 |
|
€ |
3,000 |
|
$ |
1.200 |
|
$ |
1.353 |
|
$ |
— |
|
June
28, 2005 |
|
|
May
12, 2004 |
|
€ |
3,000 |
|
$ |
1.150 |
|
$ |
1.242 |
|
$ |
1.300 |
|
Critical
Accounting Policies
We
prepared our financial statements in conformity with accounting principles
generally accepted in the United States of America. In this process, it is often
necessary for management to select accounting policies and make estimates about
matters that are inherently uncertain. Estimates are developed using various
methods and by making certain assumptions and require management to make
subjective and complex judgments. Variations in these accounting policies and
estimates can significantly affect the amounts reported in the consolidated
financial statements and the attached notes. These methods and assumptions have
been developed based upon available information. However actual results can
differ from assumed and estimated amounts.
The
significant accounting polices applied in preparing our financial statements are
described in Note 1 to the financial statements. Policies that are considered
critical are described below.
Impairment
of Long-Lived Assets.
At December 31, 2004, we had approximately $135.7 million of goodwill and
identifiable intangible assets, representing the estimated fair values. Certain
of the identifiable intangible assets are being amortized on a straight-line
basis over the estimated economic life, which ranges from 8 to 21 years.
Management evaluates the potential impairment of long-lived assets on an ongoing
basis or whenever events or changes in circumstances indicate that the carrying
amount of an asset may not be recoverable. At that time, a comparison is made
between estimated future cash flows expected to result from the use of the asset
and its eventual disposition and the carrying value of the asset. Future cash
flows are estimated using current and forecasted revenues, projected profit
margins and the current and expected future economic environment. Impairments of
long-lived assets may be reported if the facts and circumstances surrounding
assumptions made in developing estimates of future cash flows were to
change.
Depreciable
Lives. At
December 31, 2004, we had a capitalized investment in property and equipment of
approximately $97.0 million, of which approximately $51.8 million was related to
machinery, equipment and tooling used to support our manufacturing operations.
The determination of the appropriate estimated useful life for the machinery,
equipment and tooling is a significant element of our ability to properly match
the depreciation and amortization of such assets with the operating income and
cash flows generated by their use. We depreciate our machinery and equipment on
the straight-line method over estimated useful lives which range from 3 to 10
years and believe that the useful life estimates currently used reasonably
approximate the period of time such assets will be used in our manufacturing
operations. However, unforeseen changes in our customer requirements for product
design and technology, or quality and delivery requirements may result in actual
useful lives that differ materially from the current estimates.
Customer tooling. At December
31, 2004, we had costs associated with tooling that is to be reimbursed by our
OEM customers of approximately $9.7 million. At the inception of a
customer-tooling program, we estimate the total costs that will be incurred to
produce the required tooling and, to the extent that those costs exceed the
expected reimbursement, we expense such costs as incurred. While we believe we
make reasonable estimates of the total tooling costs that will be incurred,
actual costs may differ materially from such estimates.
Valuation of deferred tax
assets. We conduct operations throughout North America and Europe and are
subject to taxation in the U.S. and Canadian federal, state or providence and
local jurisdictions as well as the individual countries in Europe in which we
conduct operations. As a result, the nature of our tax provisions and the
evaluation of our ability to use all recognized deferred tax assets is
inherently complex. We record a valuation allowance when realization of the
deferred tax asset is uncertain. In assessing our ability to realize our
deferred tax assets, we review historical operating results and expected future
operating results, scheduled reversal of deferred tax liabilities, and the
potential effectiveness of tax planning strategies, all of which require
significant management judgment. While we believe that we have made appropriate
valuations of our deferred tax assets, unforeseen changes in tax legislation or
the results of tax audits, our operating results, strategies and organizational
structure, or other matters may result in material changes in our deferred tax
asset valuation allowances.
Contingent
obligations and losses.
We are subject to various contingent obligations and losses including contingent
legal obligations, see Item 3. “Legal Proceedings”. We establish reserves for
contingent obligations and losses when information concerning an obligation or
loss indicates that it is probable that an asset has been impaired or a
liability has been incurred provided that the amount of the loss can be
reasonably estimated. Estimates of the cost are derived using known and assumed
facts related to the specific circumstances surrounding each obligation.
Management reviews and updates these estimates periodically. The ultimate cost
of our contingent obligations may be greater or less than the established
accruals and could have a material impact upon our financial position, results
of operations or cash flows.
Workers
compensation expense.
We establish accruals for workers’ compensation claims utilizing actuarial
methods to estimate the undiscounted future cash payments that will be made to
satisfy the claims. The estimates are based on historical experience, industry
trends and current legal, economic and regulatory factors. The ultimate cost of
these claims may be greater than or less than the established accrual and could
have a material impact upon our financial position and results of
operations.
|
QUANTITATIVE
AND QUALITATIVE DISCLOSURES ABOUT MARKET
RISK |
We
conduct operations in several foreign countries including Canada, The
Netherlands, Denmark, the United Kingdom, Sweden, France, Germany, Poland,
Spain, the Czech Republic and Italy. Net sales from international operations
during 2004 were approximately $147.5 million, or 37.7% of our net sales. At
December 31, 2004, assets associated with these operations were approximately
21.0% of total assets, and we had indebtedness denominated in currencies other
than the U.S. dollar of approximately $22.9 million.
Our
international operations may be subject to volatility because of currency
fluctuations, inflation and changes in political and economic conditions in
these countries. Most of the revenues and costs and expenses of our operations
in these countries are denominated in the local currencies. The financial
position and results of operations of our foreign subsidiaries are measured
using the local currency as the functional currency, primarily the
Euro.
We
may periodically use foreign currency forward option contracts to offset the
effects of exchange rate fluctuations on cash flows denominated in foreign
currencies. On February 12 and May 12, 2004, we entered into a series of foreign
currency forward exchange contracts related to the Euro and at December 31, 2004
there were five options outstanding. See Note 13 of “Notes to Consolidated
Financial Statements” and “Currency contracts” above. We generally view our net
investment in foreign subsidiaries that have a functional currency other than
the US dollar as long term. As a result, we do not hedge these net
investments.
Our
credit facilities are subject to interest rates based on a floating benchmark
rate (such as LIBOR or the Federal Funds rate), plus an applicable margin. The
applicable margin is a fixed spread based on the floating benchmark rate we
select for borrowings and whether such borrowings are under our term loan
facilities or under our revolving credit facilities. A change in interest rates
under our credit facilities could have an impact on results of operations. As of
December 31, 2004, a change of 1.0% in the market rate of interest would impact
our annual interest expense by $0.4 million.
The
table below provides information about our financial instruments, primarily debt
obligations that are sensitive to changes in interest rates. The table presents
principal cash flows and related weighted average interest rates by expected
maturity dates. Intercompany indebtedness is due on demand and is therefore
shown as maturing in 2005. Weighted average variable rates are based on current
rates. The information is presented in U.S. dollar equivalents, which is our
reporting currency. The instrument’s actual cash flows are denominated in U.S.
dollars (USD), European Euro (EUR) and Canadian dollars (CAD), as indicated in
parentheses.
|
|
December 31,
2004 |
|
|
|
|
|
Expected
Maturity Date |
|
|
|
|
|
2005 |
|
2006 |
|
2007 |
|
2008 |
|
2009 |
|
Thereafter |
|
Fair
Value |
|
|
|
(USD
Equivalent in thousands) |
|
Fixed
Rate (USD) |
|
$ |
61 |
|
$ |
61 |
|
$ |
1 |
|
$ |
— |
|
$ |
31,000 |
|
$ |
219,252 |
|
$ |
188,995 |
|
Average
interest rate |
|
|
9.5 |
% |
|
9.5 |
% |
|
9.5 |
% |
|
— |
|
|
13.75 |
% |
|
11.60 |
% |
|
|
|
Fixed
Rate (EUR) |
|
$ |
319 |
|
$ |
336 |
|
$ |
353 |
|
$ |
372 |
|
$ |
391 |
|
$ |
2,248 |
|
$ |
4,019 |
|
Average
interest rate |
|
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
|
|
Variable
Rate (USD) |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
19,946 |
|
$ |
19,946 |
|
Average
interest rate |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
6.49 |
% |
|
|
|
Variable
Rate (EUR) |
|
$ |
2,688 |
|
$ |
4,058 |
|
$ |
4,413 |
|
$ |
1,726 |
|
$ |
391 |
|
$ |
5,632 |
|
$ |
18,908 |
|
Average
interest rate |
|
|
5.61 |
% |
|
5.70 |
% |
|
5.71 |
% |
|
5.35 |
% |
|
3.29 |
% |
|
4.98 |
% |
|
|
|
Intercompany
indebtedness denominated in currency other than the functional currency
(EUR) |
|
$ |
33,533 |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
33,533 |
|
Average
interest rate |
|
|
10.75 |
% |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
|
|
Intercompany
indebtedness denominated in currency other than the functional currency
(CAD) |
|
$ |
31,413 |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
31,413 |
|
Average
interest rate |
|
|
10.75 |
% |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
|
|
|
|
December 31,
2003 |
|
|
|
|
|
Expected
Maturity Date |
|
|
|
|
|
2004 |
|
2005 |
|
2006 |
|
2007 |
|
2008 |
|
Thereafter |
|
Fair
Value |
|
|
|
(USD
Equivalent in thousands) |
|
Fixed
Rate (USD) |
|
$ |
85 |
|
$ |
69 |
|
$ |
64 |
|
$ |
3 |
|
$ |
3 |
|
$ |
160,898 |
|
$ |
176,122 |
|
Average
interest rate |
|
|
9.5 |
% |
|
9.5 |
% |
|
9.5 |
% |
|
9.5 |
% |
|
9.5 |
% |
|
10.88 |
% |
|
|
|
Fixed
Rate (EUR) |
|
$ |
282 |
|
$ |
297 |
|
$ |
313 |
|
$ |
329 |
|
$ |
346 |
|
$ |
2,461 |
|
$ |
4,026 |
|
Average
interest rate |
|
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
5.21 |
% |
|
|
|
Variable
Rate ($US) |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
17,673 |
|
$ |
17,673 |
|
Average
interest rate |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
5.73 |
% |
|
|
|
Variable
Rate (EUR) |
|
$ |
1,542 |
|
$ |
2,502 |
|
$ |
3,778 |
|
$ |
4,109 |
|
$ |
1,603 |
|
$ |
2,459 |
|
$ |
15,993 |
|
Average
interest rate |
|
|
5.40 |
% |
|
5.57 |
% |
|
5.66 |
% |
|
5.67 |
% |
|
5.32 |
% |
|
3.29 |
% |
|
|
|
Intercompany
indebtedness denominated in currency other than the functional currency
(EUR) |
|
$ |
37,113 |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
37,113 |
|
Average
interest rate |
|
|
10.75 |
% |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
|
|
Intercompany
indebtedness denominated in currency other than the functional currency
(CAD) |
|
$ |
28,834 |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
— |
|
$ |
28,834 |
|
Average
interest rate |
|
|
10.75 |
% |
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
|
|
|
The
changes from 2003 to 2004 are due to scheduled repayments and the results of
operations. See “Management’s Discussion and Analysis - Debt and Credit
Sources.”
|
FINANCIAL
STATEMENTS AND SUPPLEMENTARY DATA |
|
25 |
|
|
|
26 |
|
|
|
27 |
|
|
Consolidated Statements of Operations for the
Company for the year ended December 31, 2004 and for the period from April
15, 2003 through December 31, 2003 and the Consolidated Statements of
Operations for the Predecessor for the period January 1, 2003 through
April 14, 2003 and the year ended December 31, 2002 |
28 |
|
|
Consolidated Statements of Cash Flows for the Company for
the year ended December 31, 2004 and for the period from April 15, 2003
through December 31, 2003 and Consolidated Statements of Cash Flows for
the Predecessor for the period January 1, 2003 through April 14, 2003 and
the year ended December 31, 2002 |
29 |
|
|
|
30 |
|
|
|
31 |
|
|
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING
FIRM
To
the Board of Managers and Stockholder of Advanced Accessory Holdings
Corporation
Sterling
Heights, Michigan
We
have audited the accompanying consolidated balance sheets of Advanced Accessory
Holdings Corporation and subsidiaries and CHAAS Acquisitions,
LLC (collectively referred to as the “Company”) as of December 31, 2004 and
2003, and the related consolidated statements of operations, cash flows and
changes in members’ equity for the year ended December 31, 2004 and from January
1, 2003 through April 14, 2003 for Advanced Accessory Systems, LLC (the
“Predecessor”) and April 15, 2003 through December 31, 2003 for the Company. Our
audit also included the financial statement schedules listed in the Index at
Item 15 (a) (2) for the year ended December 31, 2004 and from January 1, 2003
through April 14, 2003 for the Predecessor and April 15, 2003 through
December 31, 2003 for the Company. These financial statements and financial
statement schedules are the responsibility of the Company’s management. Our
responsibility is to express an opinion on the financial statements and
financial statement schedules based on our audits.
We
conducted our audits in accordance with the standards of the Public Company
Accounting Oversight Board (United States). Those standards require that we plan
and perform the audit to obtain reasonable assurance about whether the financial
statements are free of material misstatement. The Company is not required to
have, nor were we engaged to perform, an audit of its internal control over
financial reporting. Our audit included consideration of internal control over
financial reporting as a basis for designing audit procedures that are
appropriate in the circumstances but not for the purpose of expressing an
opinion on the effectiveness of the Company’s internal control over financial
reporting. Accordingly, we express no such opinion. An audit also includes
examining, on a test basis, evidence supporting the amounts and disclosures in
the financial statements, assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall
financial statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In
our opinion, such consolidated financial statements present fairly, in all
material respects, the financial position of the Company and subsidiaries at
December 31, 2004 and 2003, and the results of their operations and their cash
flows for the year ended December 31, 2004 and from January 1, 2003 through
April 14, 2003 for Advanced Accessory Systems, LLC (the “Predecessor”) and April
15, 2003 through December 31, 2003 for the Company, in conformity with
accounting principles generally accepted in the United States of America. Also,
in our opinion, such financial statement schedules, when considered in relation
to the basic consolidated financial statements taken as a whole, present fairly
in all material respects the information set forth therein.
Deloitte
& Touche LLP
Detroit,
Michigan
March
30, 2005
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING
FIRM
To
the Board of Managers
and
Members of
Advanced
Accessory Systems, LLC
In
our opinion, the consolidated statements of operations, cash flows and
changes in members' equity for the year ended December 31, 2002 present fairly,
in all material respects, the results of operations, cash flows and changes in
members' equity of Advanced Accessory Systems, LLC and its subsidiaries
(the “Company”) for the year ended December 31, 2002 in conformity with
accounting principles generally accepted in the United States of America. In
addition, in our opinion, the financial statement schedule for the year ended
December 31, 2002 listed in the index appearing under Item 15-(a)-(2)
presents fairly, in all material respects, the information for the year ended
December 31, 2002 set forth therein when read in conjunction with the
related consolidated financial statements. These financial statements and
financial statement schedule are the responsibility of the Company's
management. Our responsibility is to express an opinion on these
financial statements and financial statement schedules based on our audit. We
conducted our audit of these statements in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain reasonable
assurance about whether the financial statements are free of material
misstatement. An audit includes examining, on a test basis, evidence supporting
the amounts and disclosures in the financial statements, assessing the
accounting principles used and significant estimates made by management, and
evaluating the overall financial statement presentation. We believe that our
audits provide a reasonable basis for our opinion.
On
January 1, 2002, the Company adopted the provisions of Statement of Financial
Accounting Standard No. 142, "Goodwill and Intangible assets", which changed the
methodology for assessing goodwill impairments. The initial application of this
statement resulted in an impairment of goodwill of $29.2 million. The impairment
was due solely to the change in accounting standards, and was reported as a
cumulative effect of accounting change.
PricewaterhouseCoopers
LLP
Detroit,
Michigan
February
28, 2003
ADVANCED ACCESSORY HOLDINGS CORPORATION
(Company)
CONSOLIDATED
BALANCE SHEETS
(Dollars
in thousands)
|
|
Company |
|
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003 |
|
|
|
|
|
|
|
ASSETS |
|
|
|
|
|
Current
assets |
|
|
|
|
|
Cash
(including restricted cash of $4,344 and $10,669, respectively) |
|
$ |
14,960 |
|
$ |
16,686 |
|
Accounts
receivable, less reserves of $2,078 and $2,189,
respectively |
|
|
61,745 |
|
|
55,363 |
|
Inventories |
|
|
61,394 |
|
|
48,328 |
|
Deferred
income taxes |
|
|
|
|
|
6,087 |
|
Other
current assets |
|
|
13,976 |
|
|
14,987 |
|
Total
current assets |
|
|
152,075 |
|
|
141,451 |
|
Property
and equipment, net |
|
|
75,113 |
|
|
73,795 |
|
Goodwill |
|
|
39,061 |
|
|
39,596 |
|
Other
identifiable intangible assets and deferred financing
costs, net |
|
|
105,022 |
|
|
110,156 |
|
Deferred
income taxes |
|
|
1,047 |
|
|
336 |
|
Other
noncurrent assets |
|
|
2,194 |
|
|
2,257 |
|
Total
Assets |
|
$ |
374,512 |
|
$ |
367,591 |
|
LIABILITIES
AND MEMBERS' EQUITY |
|
|
|
|
|
|
|
Current
liabilities |
|
|
|
|
|
|
|
Current
maturities of long-term debt |
|
$ |
3,068 |
|
$ |
1,909 |
|
Accounts
payable |
|
|
46,664 |
|
|
33,285 |
|
Accrued
liabilities |
|
|
22,551 |
|
|
21,328 |
|
Deferred
income taxes |
|
|
1,876 |
|
|
588 |
|
Total
current liabilities |
|
|
74,159 |
|
|
57,110 |
|
Noncurrent
liabilities |
|
|
|
|
|
|
|
Deferred
income taxes |
|
|
7,203 |
|
|
8,343 |
|
Other
noncurrent liabilities |
|
|
4,276 |
|
|
4,151 |
|
Long-term
debt, less current maturities |
|
|
253,466 |
|
|
196,905 |
|
Total
noncurrent liabilities |
|
|
264,945 |
|
|
209,399 |
|
Commitments
and contingencies (Note 11) |
|
|
|
|
|
|
|
Members'
equity |
|
|
|
|
|
|
|
Units,
100 issued at December 31, 2004 and 2003 |
|
|
58,582 |
|
|
100,900 |
|
Other
comprehensive income |
|
|
2,859 |
|
|
5,690 |
|
Accumulated
deficit |
|
|
(26,033 |
) |
|
(5,508 |
) |
Total
Equity |
|
|
35,408 |
|
|
101,082 |
|
Total
Liabilities and Equity |
|
$ |
374,512 |
|
$ |
367,591 |
|
See
accompanying notes to consolidated financial statements.
ADVANCED ACCESSORY HOLDINGS CORPORATION
(Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
CONSOLIDATED
STATEMENTS OF OPERATIONS
(Dollars
in thousands)
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31, |
|
Period
from
April
15, 2003
through
December
31, |
|
Period
from
January
1, 2003
through
April
14, |
|
Year
Ended
December
31, |
|
|
|
2004 |
|
2003 |
|
2003 |
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
Net
sales |
|
$ |
391,771 |
|
$ |
256,058 |
|
$ |
101,854 |
|
$ |
329,782 |
|
Cost
of sales |
|
|
313,931
|
|
|
196,927 |
|
|
76,508 |
|
|
250,516 |
|
Gross
profit |
|
|
77,840 |
|
|
59,131 |
|
|
25,346 |
|
|
79,266 |
|
Selling,
administrative and product development expenses |
|
|
59,955 |
|
|
36,862 |
|
|
14,908 |
|
|
48,103 |
|
Stock
option compensation |
|
|
|
|
|
— |
|
|
10,125 |
|
|
— |
|
Transaction
expenses |
|
|
|
|
|
— |
|
|
3,784 |
|
|
1,206 |
|
Amortization
of intangible assets |
|
|
8,274 |
|
|
5,800 |
|
|
11 |
|
|
122 |
|
Operating
income (loss) |
|
|
9,611 |
|
|
16,469 |
|
|
(3,482 |
) |
|
29,835 |
|
Other
income (expense) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense |
|
|
(27,007 |
) |
|
(14,409 |
) |
|
(4,772 |
) |
|
(15,907 |
) |
Loss
resulting from debt extinguishment |
|
|
|
|
|
(7,308 |
) |
|
— |
|
|
— |
|
Foreign
currency gain (loss) |
|
|
2,090 |
|
|
(400 |
) |
|
3,240 |
|
|
8,429 |
|
Other
expense |
|
|
(1,502 |
) |
|
(254 |
) |
|
(84 |
) |
|
(520 |
) |
Income
(loss) before income taxes and cumulative effect of accounting
change |
|
|
(16,808 |
) |
|
(5,902 |
) |
|
(5,098 |
) |
|
21,837 |
|
Provision
(benefit) for income taxes |
|
|
9,225 |
|
|
(394 |
) |
|
1,600 |
|
|
4,252 |
|
Income
(loss) before cumulative effect of accounting change |
|
|
(26,033 |
) |
|
(5,508 |
) |
|
(6,698 |
) |
|
17,585 |
|
Cumulative
effect of accounting change for goodwill impairment |
|
|
— |
|
|
— |
|
|
— |
|
|
(29,207 |
) |
Net
loss |
|
$ |
(26,033 |
) |
$ |
(5,508 |
) |
$ |
(6,698 |
) |
$ |
(11,622 |
) |
See
accompanying notes to consolidated financial statements.
ADVANCED ACCESSORY HOLDINGS CORPORATION
(Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
CONSOLIDATED
STATEMENTS OF CASH FLOWS
(Dollars
in thousands)
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31, |
|
Period
from
April
15, 2003
through
December
31, |
|
Period
from
January
1,
2003
through
April
14, |
|
Year
Ended
December
31, |
|
|
|
2004 |
|
2003 |
|
2003 |
|
2002 |
|
|
|
|
|
|
|
|
|
|
|
CASH
FLOWS FROM OPERATING ACTIVITIES: |
|
|
|
|
|
|
|
|
|
Net
(loss) |
|
$ |
(26,033 |
) |
$ |
(5,508 |
) |
$ |
(6,698 |
) |
$ |
(11,622 |
) |
Adjustments
to reconcile net (loss) to net cash provided by operating
activities |
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation
and amortization |
|
|
23,638 |
|
|
15,118 |
|
|
3,695 |
|
|
13,054 |
|
Cumulative
effect of accounting change for goodwill impairment |
|
|
¾ |
|
|
¾ |
|
|
¾ |
|
|
29,207 |
|
Stock
option compensation |
|
|
¾ |
|
|
¾ |
|
|
10,125 |
|
|
¾ |
|
Loss
resulting from debt extinguishment |
|
|
¾ |
|
|
7,308 |
|
|
¾ |
|
|
¾ |
|
Deferred
taxes |
|
|
4,525 |
|
|
(462 |
) |
|
(87 |
) |
|
1,298 |
|
Foreign
currency (gain) loss |
|
|
(740 |
) |
|
117 |
|
|
(3,061 |
) |
|
(8,190 |
) |
Loss
on disposal of assets |
|
|
538 |
|
|
860 |
|
|
68 |
|
|
365 |
|
Interest
accretion on notes |
|
|
7,581 |
|
|
874 |
|
|
¾ |
|
|
¾ |
|
Changes
in assets and liabilities net of acquisitions: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts
receivable |
|
|
(4,572 |
) |
|
10,059 |
|
|
(9,850 |
) |
|
(4,411 |
) |
Inventories |
|
|
(10,232 |
) |
|
4,083 |
|
|
(4,898 |
) |
|
1,954 |
|
Other
current assets |
|
|
841 |
|
|
(4,063 |
) |
|
1,592 |
|
|
(8,530 |
) |
Other
noncurrent assets |
|
|
(1,244 |
) |
|
433 |
|
|
364 |
|
|
(996 |
) |
Accounts
payable |
|
|
11,888 |
|
|
(9,900 |
) |
|
7,618 |
|
|
2,533 |
|
Accrued
liabilities |
|
|
1,141 |
|
|
(8,136 |
) |
|
3,790 |
|
|
6,210 |
|
Other
noncurrent liabilities |
|
|
(128 |
) |
|
(18 |
) |
|
240 |
|
|
132 |
|
Net
cash provided by operating activities |
|
|
7,203 |
|
|
10,765 |
|
|
2,898 |
|
|
21,004 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH
FLOWS USED FOR INVESTING ACTIVITIES: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Acquisition
of CHAAS Acquisitions, net of cash acquired |
|
|
(84,396 |
) |
|
— |
|
|
— |
|
|
— |
|
Proceeds
from sale of property, plant and equipment |
|
|
859 |
|
|
10,670 |
|
|
¾ |
|
|
¾ |
|
Acquisition
of property and equipment |
|
|
(13,570 |
) |
|
(10,512 |
) |
|
(2,512 |
) |
|
(15,354 |
) |
Acquisition
of Predecessor, net of cash acquired |
|
|
¾ |
|
|
(113,668 |
) |
|
— |
|
|
— |
|
Net
cash used for investing activities |
|
|
(97,107 |
) |
|
(113,510 |
) |
|
(2,512 |
) |
|
(15,354 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH
FLOWS USED FOR FINANCING ACTIVITIES: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds
from issuance of debt |
|
|
50,248 |
|
|
347,573 |
|
|
¾ |
|
|
5,637 |
|
Debt
issuance costs |
|
|
(2,580 |
) |
|
(14,943 |
) |
|
¾ |
|
|
¾ |
|
Net
increase in revolving loan |
|
|
5,356 |
|
|
16,620 |
|
|
6,426 |
|
|
5,572 |
|
Repayment
of debt |
|
|
(6,791 |
) |
|
(331,476 |
) |
|
(2,218 |
) |
|
(13,379 |
) |
Issuance
of membership units |
|
|
101,082 |
|
|
100,900 |
|
|
¾ |
|
|
¾ |
|
Distributions
to members |
|
|
(42,500 |
) |
|
¾ |
|
|
(122 |
) |
|
(3,356 |
) |
Net
cash provided by (used for) financing Activities |
|
|
104,815 |
|
|
118,674 |
|
|
4,086 |
|
|
(5,526 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect
of exchange rate changes |
|
|
49 |
|
|
757 |
|
|
(295 |
) |
|
390 |
|
Net
increase (decrease) in cash |
|
|
14,960 |
|
|
16,686 |
|
|
4,177 |
|
|
514 |
|
Cash
at beginning of period |
|
|
— |
|
|
¾ |
|
|
2,653 |
|
|
2,139 |
|
Cash
at end of period |
|
$ |
14,960 |
|
$ |
16,686 |
|
$ |
6,830 |
|
$ |
2,653 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
paid for interest |
|
$ |
18,346 |
|
$ |
13,068 |
|
$ |
6,450 |
|
$ |
14,395 |
|
Cash
paid for income taxes |
|
$ |
654 |
|
$ |
4,359 |
|
$ |
37 |
|
$ |
362 |
|
See
accompanying notes to consolidated financial statements.
ADVANCED ACCESSORY HOLDINGS CORPORATION
(Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
CONSOLIDATED
STATEMENTS OF CHANGES IN MEMBERS' EQUITY
(Dollars
in thousands)
Predecessor |
|
|
|
Members'
Capital |
|
Other
Comprehensive
income
(loss) |
|
Accumulated
deficit |
|
Total
members'
equity |
|
|
|
|
|
|
|
|
|
|
|
Balance
at December 31, 2001 |
|
|
11,465 |
|
|
(181 |
) |
|
(2,960 |
) |
|
8,324 |
|
Distributions
to members |
|
|
¾ |
|
|
— |
|
|
(3,356 |
) |
|
(3,356 |
) |
Comprehensive
income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum
pension liability adjustment |
|
|
— |
|
|
(565 |
) |
|
— |
|
|
|
|
Currency
translation adjustment |
|
|
— |
|
|
831 |
|
|
— |
|
|
|
|
Net
loss for 2002 |
|
|
— |
|
|
— |
|
|
(11,622 |
) |
|
|
|
Total
comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
(11,356 |
) |
Balance
at December 31, 2002 |
|
|
11,465 |
|
|
85 |
|
|
(17,938 |
) |
|
(6,388 |
) |
Distributions
to members |
|
|
¾ |
|
|
¾ |
|
|
(122 |
) |
|
(122 |
) |
Comprehensive
income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
Currency
translation adjustment |
|
|
¾ |
|
|
(424 |
) |
|
¾ |
|
|
|
|
Net
loss for the period from January 2003,
through April 14, 2003 |
|
|
¾ |
|
|
¾ |
|
|
(6,698 |
) |
|
|
|
Total
comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
(7,122 |
) |
Balance
at April 14, 2003 |
|
$ |
11,465 |
|
$ |
(339 |
) |
$ |
(24,758 |
) |
$ |
(13,632 |
) |
Company |
|
|
|
Member’'s
Capital |
|
Other
comprehensive
income
(loss) |
|
Accumulated
Deficit |
|
Total
Member’'s
equity |
|
|
|
|
|
|
|
|
|
|
|
Sale
of Membership interests on April
15, 2003 |
|
$ |
100,900 |
|
$ |
¾ |
|
$ |
— |
|
$ |
100,900 |
|
Comprehensive
income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum
pension liability adjustment |
|
|
— |
|
|
(237 |
) |
|
— |
|
|
|
|
Currency
translation adjustment |
|
|
— |
|
|
5,927 |
|
|
— |
|
|
|
|
Net
loss for the period from April 15, 2003
through December 31, 2003 |
|
|
— |
|
|
— |
|
|
(5,508 |
) |
|
|
|
Total
comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
182 |
|
Balance
at December 31, 2003 |
|
$ |
100,900 |
|
$ |
5,690 |
|
$ |
(5,508 |
) |
$ |
101,082 |
AAHC |
|
|
|
Member’s
Capital |
|
Other
comprehensive
income
(loss) |
|
Accumulated
Deficit |
|
Total
Member’s
equity |
|
|
|
|
|
|
|
|
|
|
|
Sale
of Membership interest |
|
$ |
101,082 |
|
|
|
|
|
|
|
$ |
101,082 |
|
Distribution
to members |
|
|
(42,500 |
) |
|
|
|
|
|
|
|
(42,500 |
) |
Comprehensive
income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum
pension liability adjustment |
|
|
— |
|
|
368 |
|
|
— |
|
|
|
|
Currency
translation adjustment |
|
|
— |
|
|
2,491 |
|
|
— |
|
|
|
|
Net
loss for the year ended December 31, 2004 |
|
|
— |
|
|
— |
|
|
(26,033 |
) |
|
|
|
Total
comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
(23,174 |
) |
Balance
at December 31, 2004 |
|
$ |
58,582 |
|
$ |
2,859 |
|
$ |
(26,033 |
) |
$ |
35,408 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See
accompanying notes to consolidated financial statements.
ADVANCED ACCESSORY HOLDINGS CORPORATION
(Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
1. |
Summary
of Operations and Significant Accounting
Policies |
Basis
of presentation
On
April 15, 2003, substantially all of the equity interests of Advanced Accessory
Systems, LLC (the "Predecessor") were acquired by Castle Harlan Partners
IV, L.P. (the "Acquisition"), a private equity investment fund organized
and managed by Castle Harlan Inc. In conjunction with the Acquisition, CHAAS
Acquisitions, LLC (“CHAAS Acquisitions”) was formed in April 2003 by Castle
Harlan Partners IV, L.P. as an acquisition vehicle to acquire the
Predecessor's equity interest from J.P. Morgan Partners (23 SBIC), LLC,
directors and officers of the Predecessor, and other investors (“Sellers”).
The
aggregate consideration paid at or shortly after the closing of the Acquisition
was approximately $266,000, approximately $168,000 of which was used to repay,
assume or defease certain indebtedness at the time of the Acquisition and
approximately $98,000 (inclusive of subordinated promissory notes and a
subsequent working capital adjustment) of which was used for the closing
purchase price of the equity interests of Advanced Accessory Systems,
LLC.
In
January 2004, Advanced Accessory Holdings Corporation (“AAHC”) was formed by
CHAAS Holdings, LLC (“CHAAS Holdings”) in connection with an offering of the
$88,000 aggregate principal amount at maturity, 13¼% Senior Discount Notes due
2011 (the “13¼% Senior Discount Notes”). At that time, CHAAS Holdings made a
contribution of all of its equity interests in CHAAS Acquisitions to AAHC in
exchange for all the outstanding membership units of AAHC. Unless the context
otherwise requires, all information which refers to “we,” “our,” “us” or the
“Company” refers to AAHC and its subsidiaries.
The
financial statements for periods beginning April 15, 2003 are referred to
as the financial statements of the Company. All financial statements through
April 14, 2003 are referred to as the financial statements of the
Predecessor.
For
purposes of these notes, the periods from January 1, 2003 through April 14, 2003
and from April 15, 2003 through December 31, 2003 will be referred to as “the
period ended April 14, 2003” and “the period ended December 31, 2003”,
respectively.
The
Acquisition was accounted for in accordance with the purchase method of
accounting. Accordingly, the purchase price of the Acquisition has been
allocated to identifiable assets acquired and liabilities assumed based upon the
estimated fair values at the acquisition date. The Company engaged an
independent appraiser to assist in the determination of fair value at the
acquisition date and such independent appraiser completed its work during the
fourth quarter of 2003. The accompanying financial statements of the Company as
of and for the periods ended December 31, 2003 and 2004 reflect the allocation
of the purchase consideration to tangible assets, goodwill and other
identifiable intangible assets. The financial statements of the Predecessor for
the periods through April 14, 2003 are presented on the basis of historical
cost.
Business
activities
The
Company supplies rack and towing systems and related accessories for the
automotive original equipment manufacturer ("OEM") market and the automotive
aftermarket. The Predecessor’s business commenced on September 28, 1995.
The Company's broad offering of rack systems includes fixed and detachable racks
and accessories that can be installed on vehicles to carry items such as
bicycles, skis, luggage, surfboards and sailboards. The Company's towing systems
products include fixed and detachable towing hitches and accessories such as
trailer balls, ball mounts, electrical harnesses, safety chains and locking
hitch pins. The Company's products are sold as standard accessories or options
for a variety of light vehicles.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
1. |
Summary
of Operations and Significant Accounting Policies -
(continued) |
Principles
of consolidation
The
Company includes the accounts of the following:
Advanced
Accessory Holdings Corporation |
100%
owned by CHAAS Holdings, LLC |
|
CHAAS
Acquisitions, LLC |
100%
owned by Advanced Accessory Holdings Corporation |
|
|
Advanced
Accessory Systems, LLC |
100%
owned by CHAAS Acquisitions, LLC |
|
|
SportRack,
LLC (“SportRack”) |
100%
owned by Advanced Accessory Systems, LLC |
|
|
SportRack
Automotive, GmbH and its consolidated subsidiaries |
A
German corporation, 100% owned by SportRack, LLC |
|
|
SportRack
Accessories, Inc and its consolidated subsidiary |
A
Canadian corporation, 90% owned by the Advanced Accessory Systems, LLC and
10% owned by SportRack, LLC |
|
|
ValTek,
LLC |
100%
owned by SportRack, LLC |
|
|
AAS
Capital Corporation |
100%
owned by SportRack, LLC |
|
|
AAS
Acquisition, LLC |
100%
owned by CHAAS Acquisitions, LLC |
|
|
CHAAS
Holdings, BV |
A
Dutch corporation, 100% owned by AAS Acquisitions, LLC |
|
|
Brink
International BV and its consolidated subsidiaries (“Brink”) |
A
Dutch corporation, 100% owned by CHAAS Holdings, BV |
|
|
Valley
Industries, LLC (“Valley”) |
100%
owned by CHAAS Acquisitions, LLC |
All
intercompany transactions have been eliminated in consolidation.
Revenue
recognition
Sales
are recognized when there is evidence of a sales agreement, the delivery of
goods has occurred, the sales price is fixed or determinable and collectibility
is reasonably assured, generally upon shipment of product to customers and
transfer of title under standard commercial terms. Significant retroactive price
adjustments are recognized in the period when such amounts become probable.
Sales allowances, discounts, rebates and other adjustments are recorded or
accrued in the period of the sale as a reduction of sales. We accrue for
warranty costs, sales returns and other allowances, based upon experience and
other relevant factors, when sales are recognized. Adjustments are made as new
information becomes available.
Significant
estimates
The
preparation of financial statements in conformity with generally accepted
accounting principles requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities at the date of the
financial statements and the reported amounts of revenues and expenses during
the fiscal period. Actual results could differ from those estimates and could
have a material impact upon our financial position and results of
operations.
Financial
instruments
Financial
instruments at December 31, 2004 and 2003, including cash, accounts receivable
and accounts payable, are recorded at cost, which approximates fair value due to
the short-term maturities of these assets and liabilities. The carrying value of
the obligations under the bank agreements is considered to approximate fair
value as the agreements provide for interest rate revisions based on changes in
prevailing market rates or were entered into at rates that approximate market
rates at December 31, 2004 and 2003. The
table below states the fair value of the Company’s long term, fixed
rate debt
(see “Note 2 - Long-Term Debt”) based upon quoted prices in the market in which
the debt is traded and the Company’s estimate of the fair value of the
subordinated promissory notes for which no market exists.
|
|
|
|
|
|
Fair
value at
December
31, 2004 |
|
Carrying
value at
December
31, 2004 |
|
Fair
value at
December
31, 2003 |
|
Carrying
value at
December
31, 2003 |
|
10¾%
Senior Notes |
|
$ |
141,750 |
|
$ |
150,000 |
|
$ |
165,000 |
|
$ |
150,000 |
|
13¼%
Senior Discount Notes |
|
|
34,870 |
|
|
56,476 |
|
|
— |
|
|
— |
|
Subordinated
promissory notes |
|
|
7,063 |
|
|
7,063 |
|
|
10,874 |
|
|
10,874 |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
1. |
Summary
of Operations and Significant Accounting Policies —
(continued) |
The
Company has significant operations in Europe where the functional currency is
the Euro. During 2003 and 2004, the Euro strengthened considerably against the
U.S. dollar and it is the Company’s objective to protect reported earnings from
volatility in the Euro/U.S. dollar exchange rates. On February 12, 2004, when
the Euro to the U.S. dollar exchange rate was 1.28:1, the Company entered into a
series of foreign currency forward option contracts related to the Euro (“Euro
Collar”) which mature quarterly,. On May 12, 2004 when the Euro to U.S. dollar
exchange rate was 1.19:1, the Company entered into additional foreign currency
option contracts. The Company provided a $1,900 letter of credit in support of
the foreign currency option contracts. To the extent that the year end exchange
rate falls between the Euro Collar exchange rates, fulfillment of the Euro
Collar exchange contracts will result in offsetting foreign currency gains and
losses upon expiration. For the year ended December 31, 2004, the Company
recorded the fair value, as determined by independent financial institutions, of
open obligations and the resultant gains and losses are recorded in the
statement of operations. We recorded an unrealized loss on our foreign currency
options in 2004 of $338. These items were recorded in foreign currency gain
(loss). Eleven options having zero value expired during 2004.
A
summary of outstanding foreign currency option contracts at December 31, 2004 is
as follows:
|
|
Euro
Collar Exchange Rates |
|
Expiration
Date |
|
Contract
Date |
|
Notional
Value |
|
Purchased
Put
Option |
|
Sold
Call
Option |
|
Purchased
Call
Option |
|
|
|
|
|
(thousands) |
|
|
|
|
|
|
|
March
31, 2005 |
|
|
February
12, 2004 |
|
€ |
3,000 |
|
$ |
1.200 |
|
$ |
1.353 |
|
$ |
— |
|
June
28, 2005 |
|
|
May
12, 2004 |
|
€ |
3,000 |
|
$ |
1.150 |
|
$ |
1.242 |
|
$ |
1.300 |
|
The
Company is exposed to certain market risks that exist as a part of its ongoing
business operations. Primary exposures include fluctuations in the value of
foreign currency investments in subsidiaries, volatility in the translation of
foreign currency earnings to U.S. dollars and movements in Federal Funds rates
and the London Interbank Offered Rate (LIBOR). The Company will consider use of
derivative financial instruments, where appropriate, to manage these risks. The
Company, as a matter of policy, does not engage in trading or speculative
transactions.
Cash
equivalents
For
purposes of the statement of cash flows, the Company considers all highly liquid
investments with a maturity of three months or less from the date of purchase to
be cash equivalents. The balance also includes restricted cash as of December
31, 2004 and 2003 of $4,344 and $10,669, respectively. This cash is restricted
to reimbursement of capital expenditures at US operations and at March 31, 2005
all amounts had been reimbursed.
Currency
translation
The
functional currency for the Company's foreign subsidiaries is the applicable
local currency. Assets and liabilities of foreign subsidiaries are translated
into U.S. dollars at the exchange rates in effect at the balance sheet date;
translation adjustments are reported as a separate component of members' equity.
Revenues, expenses and cash flows for foreign subsidiaries are translated at
average exchange rates during the period; foreign currency transaction gains and
losses are included in current earnings. The accompanying consolidated
statements of operations of the Predecessor for the period ended April 14, 2003
and the year ended December 31, 2002 include net currency gains of $3,240, and
$8,429, respectively, relating primarily to debt, including intercompany debt,
denominated in U.S. dollars at Brink International B.V., whose functional
currency is the Euro.
During
the period ended December 31, 2003, the Company repaid or refinanced the
external debt of Brink and SportRack Accessories, Inc. so that the debt is now
denominated in the respective company’s functional currency. Further, the
Company significantly reduced the amount of intercompany debt denominated in
U.S. dollars and considers the remaining amounts between the Company and
SportRack Accessories Inc. permanently invested. Accordingly, for the year ended
December 31, 2004 and the period ended December 31, 2003 the Company has
reflected these translation gains for SportRack Accessories as a component of
other comprehensive income (loss).
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
1. |
Summary
of Operations and Significant Accounting Policies -
(continued) |
The
accompanying consolidated statements of operations for the year ended December
31, 2004 and the periods ended December 31, 2003 and April 14, 2003 include net
foreign currency (gains) and losses of $(2,090), $400 and $(3,240),
respectively. These gains and losses relate primarily to intercompany debt
denominated in U.S. dollars at Brink International B.V., whose functional
currency is the Euro.
Inventories
Inventories
are stated at the lower of cost or market, with cost being determined on the
first-in, first-out (FIFO) method. Inventories are periodically reviewed and
reserves established for excess and obsolete items.
Tooling
The
Company incurs costs related to new tooling used in the manufacture of products
sold to OEMs. Tooling costs that are reimbursed by customers as the tooling is
completed are included in other current assets and totaled $9,684 and $9,958 at
December 31, 2004 and 2003, respectively. Company owned tooling is included
in property and equipment and depreciated over its expected useful life,
generally three to five years. Management periodically evaluates the
recoverability of tooling costs, based on estimated future cash flows, and makes
provisions for tooling costs that will not be recovered, if any, when such
amounts are known and incurred.
Property
and equipment
The
Company’s property and equipment is stated at acquisition cost, which reflects
the fair value of assets acquired on April 15, 2003, with subsequent
acquisitions at cost. The Predecessor’s property and equipment is stated at
historical cost. Expenditures for normal repairs and maintenance are charged to
operations as incurred. Depreciation expense, which was $14,035, $8,502, $3,520,
and $11,299, for the year ended December 31, 2004, the periods ended December
31, 2003 and April 14, 2003, and the year ended December 31, 2002, respectively,
is computed using the straight-line method over the following estimated useful
lives:
|
|
Years |
|
Buildings
and improvements |
|
|
7-40 |
|
Machinery,
equipment and tooling |
|
|
3-10 |
|
Furniture
and fixtures |
|
|
2-7 |
|
Goodwill
and Intangible Assets
Effective
January 1, 2002, the Predecessor adopted Statement of Financial Accounting
Standards No. 142 (“SFAS 142”) which required goodwill to be subject to an
impairment test annually, or more frequently if circumstances dictate, and
eliminated goodwill amortization. Upon adoption of SFAS 142, the Predecessor
recorded an impairment charge of $29,207 to reduce the carrying value of
goodwill related to the Valley Industries acquisition. As the impairment related
to Valley Industries, LLC, for which taxable income or loss accrued to the
individual members of the Predecessor, no tax effect was record for this charge
in 2002. As of December 31, 2004 there were no indicators that the recorded
goodwill was impaired.
Intangible
assets identified in the allocation of purchase price consideration are recorded
at fair value, as applicable, amortized on a straight-line basis over the
estimated economic life of the identified intangible asset. Other intangible
assets are recorded at acquisition cost and amortized over the following
estimated economic lives:
|
|
Years |
|
Customer
Contracts |
|
|
8-10 |
|
Customer
Relationships |
|
|
18-21 |
|
Technology |
|
|
10 |
|
Intangible
Pension Assets |
|
|
15 |
|
Trade
name / marks |
|
|
Indefinite |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
1. |
Summary
of Operations and Significant Accounting Policies -
(continued) |
In
accordance with SFAS 142, the Company evaluates the potential impairment of
goodwill annually on September 30, and in accordance with SFAS 144, “Accounting
for Impairment or Disposal of Long-Lived Assets” reviews long-lived assets and
certain identifiable intangible assets for impairment whenever events or changes
in circumstances indicate that the carrying amount of an asset may not be fully
recoverable. The Company determines the impairment of long-lived assets by
comparing the undiscounted future net cash flows to be generated by the assets
to their carrying value. Impairment losses are then measured as the amount by
which the carrying amount of the asset exceeds the fair value of the
asset.
Deferred
financing costs
Costs
incurred for the issuance of debt are deferred and amortized over the initial
term of the debt agreement or the period the debt is outstanding. The
amortization of debt issuance costs is included as a component of interest
expense and, if the debt is extinguished prior to the scheduled date, the then
remaining unamortized deferred financing costs are charged to operations when
the debt is extinguished.
Income
taxes
Prior
to April 15, 2003, the Predecessor and certain of its domestic subsidiaries had
elected to be taxed as limited liability companies for federal income tax
purposes. As a result of this election, the Predecessor’s domestic taxable
income or loss accrued to the individual members. Distributions were made to the
members in amounts sufficient to meet the tax liability on the Predecessor’s
domestic taxable income accruing to its individual members. Distributions to
members of $122 and $3,356 were made during the period ended April 14, 2003 and
the year ended December 31, 2002, respectively.
Certain
of the Predecessor’s domestic subsidiaries and foreign subsidiaries were subject
to income taxes in their respective jurisdictions. Effective April 20, 2003, the
Company filed an election for all of its domestic subsidiaries to be treated as
C corporations and therefore became subject to federal income tax at the
corporate level. Income tax provisions for all entities are based on the U.S.
Statement of Financial Accounting Standards No. 109, "Accounting for Income
Taxes". Deferred tax assets and liabilities are provided for the expected future
tax consequences of temporary differences between the carrying amounts and the
tax basis of such entities' assets and liabilities. Deferred tax assets are
reduced by a valuation allowance for tax benefits where it is considered more
likely than not that the tax benefits will not be realized. The Company does not
provide for U.S. income taxes or foreign withholding taxes on the undistributed
earnings of foreign subsidiaries because of management's intent to permanently
reinvest in such operations.
AAHC
and certain subsidiaries are subject to taxes, including Michigan Single
Business Tax and Canadian capital tax, which are based primarily on factors
other than income. As such, these amounts are included in selling,
administrative and product development expenses in the accompanying consolidated
statements of operations. Deferred taxes related to Michigan Single Business Tax
are provided on the temporary differences resulting from capital acquisitions
and depreciation.
Research,
development and engineering
Research,
development and engineering costs are expensed as incurred and aggregated
approximately $10,698, $6,429, $3,191, and $8,490, for the year ended December
31, 2004, the periods ended December 31, 2003 and April 14, 2003 and the year
ended December 31, 2002, respectively.
Reclassifications
The
Company has reclassified certain prior year amounts to conform to the
presentation of our current consolidated financial statements.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
Long-term
debt is comprised of the following:
|
|
Interest
Rate at |
|
Company |
|
|
|
December,
31 |
|
December,
31 |
|
December,
31 |
|
|
|
2004 |
|
2004 |
|
2003 |
|
|
|
|
|
|
|
|
|
10
¾% Senior Notes |
|
|
10.75 |
% |
$ |
150,000 |
|
$ |
150,000 |
|
13
¼% Senior Discount Notes |
|
|
13.25 |
% |
|
56,476 |
|
|
— |
|
Subordinated
promissory notes |
|
|
12.00 |
% |
|
7,063 |
|
|
10,874 |
|
Amended
and restated senior secured credit facility |
|
|
|
|
|
|
|
|
|
|
European
Term Note A (denominated in Euros) |
|
|
5.87 |
% |
|
11,506 |
|
|
11,967 |
|
U.S.
Revolving Credit Facility |
|
|
6.49 |
% |
|
19,946 |
|
|
17,673 |
|
European
Revolving Credit Facility (denominated in Euros) |
|
|
6.10 |
% |
|
3,384 |
|
|
¾ |
|
Capital
lease obligations (primarily denominated in Euros) |
|
|
4.12 |
% |
|
8,159 |
|
|
8,300 |
|
|
|
|
|
|
|
256,534 |
|
|
198,814 |
|
Less
— current portion |
|
|
|
|
|
(3,068 |
) |
|
(1,909 |
) |
|
|
|
|
|
$ |
253,466 |
|
$ |
196,905 |
|
Company
10¾%
Senior Notes
On
May 23, 2003, the Company’s wholly owned subsidiaries, AAS and AAS Capital
Corporation, issued $150,000 of their 10¾% Senior Notes due June 15, 2011. Under
the terms of a registration rights agreement, on November 18, 2003, the Series A
10¾% Senior Notes were exchanged for Series B 10¾% Senior Notes (“10¾% Senior
Notes”) having substantially identical terms, pursuant to the October 16, 2003
registration statement covering the exchange offer.
Interest
on the 10 ¾% Senior Notes accrues at 10¾% per annum and is paid semiannually, in
arrears, on June 15 and December 15, commencing on December 15, 2003. The 10¾%
Senior Notes are unsecured and rank pari passu with existing and future
unsecured senior debt of the Company. The 10¾% Senior Notes are unconditionally
guaranteed by all of CHAAS Acquisitions’ domestic operating
subsidiaries.
Prior
to June 15, 2006, the Company, at its option, may redeem up to 35% of the 10¾%
Senior Notes with proceeds from one or more public equity offerings at a price
equal to 110.75% of the principal amount of the notes being redeemed. Subsequent
to June 15, 2007, the Company, at its option on one or more occasions, may
redeem the 10 ¾% Senior Notes in whole or in part, at 105.375% of the principal
amount in 2007, 102.688% in 2008, and 100% in 2009 and thereafter. Upon a change
of control, as defined in the indenture, the Company is required to make an
offer to repurchase the 10¾% Senior Notes at a price equal to 101% of the
principal amount, plus any accrued interest.
The
indenture places certain limits on the Company. As more fully described in the
indenture, the most restrictive limitations include the restriction on the
incurrence of additional indebtedness, payment of dividends on and redemption of
capital of the Company, the redemption of certain subordinated obligations,
investments, sales of assets and stock of certain subsidiaries, transactions
with affiliates, consolidations, mergers and transfers of all or substantially
all of the Company’s assets.
13
¼% Senior Discount Notes
On
February 4, 2004, AAHC issued 13¼% Senior Discount Notes due 2011 which will
have an aggregate principal amount at maturity of $88,000 in an offering exempt
from the registration requirements of the Securities Act. The net proceeds from
the issuance were $47,773 after deducting estimated fees and expenses of the
issuance. In conjunction with the offering, AAHC committed to purchase, repay or
prepay, on terms as may be negotiated, not less than $5,000 in aggregate
principal amount of our then outstanding debt. On February 5, 2004, AAHC
purchased approximately $4,661 face value of the subordinated promissory notes
issued to members of our Predecessor in connection with the Acquisition and the
balance was used to pay down a portion of the revolver debt. Proceeds of $42,500
were used to redeem a portion of the equity interest of our direct parent, CHAAS
Holdings.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
2. |
Long
Term Debt — (continued) |
Interest
will accrete from February 4, 2004 at a rate of 13¼% per annum compounded
semi-annually, such that the accreted value will equal the principal amount of
$88,000 on June 15, 2008. No cash interest is payable on the 13¼% Senior
Discount Notes prior to June 15, 2008. Commencing December 15, 2008,
interest at 13¼% is payable semi-annually in arrears on June 15 and
December 15. On June 15, 2009, AAHC will be required to pay
approximately $31,000 of aggregate accreted value of the 13¼% Senior Discount
Notes.
On
or prior to June 15, 2007, AAHC may, at its option, redeem, with proceeds of
certain sales of its equity, up to 35% of the 13¼% Senior Discount Notes at a
price equal to 113.25% of the then accreted value of the 13¼% Senior Discount
Notes, plus accrued and unpaid interest. Upon an occurrence of a change in
control prior to June 15, 2007, as defined in the indenture, AAHC may
redeem the notes, in whole, but no in part, at a price equal to 113.25% of the
then accreted value of the 13¼% Senior Discount Notes. Subsequent to
February 15, 2009, AAHC may, at its option on one or more occasions, redeem
the 13¼% Senior Discount Notes, in whole or in part, at 113.25% of the then
accreted value in 2009, 106.625% in 2010 and 100% in 2011 and
thereafter.
Subordinated
promissory notes
On
April 15, 2003, subordinated promissory notes in the aggregate principal amount
of $10,000 were issued to the Sellers by the Company’s wholly owned
subsidiaries, SportRack and Valley. The annual interest rate on the subordinated
promissory notes is 12%, compounding quarterly until maturity, subject to
certain exceptions described more fully in the debt agreements. Accrued interest
is not currently payable in cash but is added to the principal. The maturity
date will be no earlier than 91 days subsequent to the maturity of the 10¾%
Senior Notes, subject to certain exceptions described in the debt agreements. On
February 5, 2004, the Company repurchased $4,661 of the face value of the
subordinated promissory notes.
Convertible
senior subordinated bridge note
On
April 15, 2003, the Company’s wholly owned subsidiaries, SportRack and Valley,
issued a convertible senior subordinated bridge note (“bridge note”) in the
principal amount of $55,000 to CHP IV, a private equity investment fund managed
by Castle Harlan, Inc., with interest at 12% per annum. On May 23, 2003, the
full principal balance of $55,000, plus accrued interest, was repaid from
proceeds of the Company’s 10¾% Senior Notes.
Senior
secured credit facility
On
April 15, 2003, the Company entered into a new credit facility consisting of a
revolving credit facility and term loans as follows: (i) a revolving credit
facility comprised of (a) a $29,700 U.S. revolving credit facility and (b) a
9,600 European Euro revolving credit facility; (ii) a term loan A facility
comprised of (a) a $29,655 U.S term loan A and (b) a 9,597 European Euro term
loan A; and (iii) a term loan B comprised of (a) a $48,250 U.S. term loan B and
(b) a 15,595 European Euro term loan B.
On
May 23, 2003, the Company used a portion of the proceeds from the sale of the
10¾% Senior Notes offering to repay all notes and loans under the senior secured
credit facility.
Amended
and restated senior secured credit facility
On
May 23, 2003, the Company entered into the amended and restated senior secured
credit facility consisting of (i) a revolving credit facility comprised of (ii)
$35,000 U.S. dollar revolving credit facility and (iii) a 15,000 European Euro
revolving credit facility and (iv) a 10,000 European Euro term loan facility.
The U.S. credit facility contains a $5,000 letter of credit sub-facility and the
European revolving credit facility contains a 2,000 European Euro letter of
credit sub-facility. At December 31, 2004 the Company had irrevocable letters of
credit outstanding of $4,800.
Availability
under both the U.S. and European revolving credit facilities is limited to the
lesser of the face amount of the facilities or the sum of the amounts of
eligible accounts receivable and inventory, as defined in the agreement, less
any outstanding letters of credit. As of December 31, 2004, amounts available
under the U.S. and European Euro facilities were $10,224 and $16,920,
respectively.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
2. |
Long
Term Debt — (continued) |
Borrowings
under the credit facility, at the Company’s election, may be made as “index
rate” loans or LIBOR rate loans, plus an applicable margin. “Index rate”, as
defined in the agreement means a floating rate of interest per annum equal to
the higher of (i)
the
rate publicly quoted from time to time by The Wall Street Journal as the “base
rate on corporate loans posted by at least 75% of the nation’s 30 largest banks”
or (ii) the Federal Funds rate plus 50 basis points per annum. The applicable
margins for both the U.S. and European borrowings are as follows:
Borrowing
Type |
|
Applicable
Margin |
|
Index
Rate Revolving Credit Facility Loan |
|
|
2.25 |
% |
LIBOR
Rate Revolving Credit Facility Loan |
|
|
3.75 |
% |
Index
Rate Term Loan |
|
|
2.25 |
% |
LIBOR
Rate Term Loan |
|
|
3.75 |
% |
The
credit facility requires the Company to achieve and maintain certain financial
covenants, ratios and tests on a consolidated basis including a minimum fixed
charge coverage ratio and a maximum senior leverage ratio, as
defined.
The
credit facility places certain limits on the Company. As more fully described in
the agreement, the most restrictive limitations include the restriction on the
incurrence of additional indebtedness, payment of dividends on and redemption of
capital of the Company, the redemption of certain subordinated obligations,
investments, sales of assets and stock of certain subsidiaries, transactions
with affiliates, consolidations, mergers and transfers of all or substantially
all of the Company’s assets.
The
credit facility is secured by substantially all of the Company’s assets and 65%
of the stock of the Company’s first-tier foreign subsidiaries. The revolving
credit facility and the European term loan facility mature on March 31, 2008,
however, the European revolving credit facility and the European term loan
become payable upon the expiration or termination of the U.S. revolving credit
facility, if earlier.
Repayments
under the European term loan are required in the following quarterly
installments with a final payment March 31, 2008. The European Euro
repayment amounts have been translated at the December 31, 2004 exchange rate of
1.3536:1.
July
1, 2003 through March 31, 2005 |
|
$ |
338 |
|
April
1, 2005 through March 31, 2006 |
|
|
677 |
|
April
1, 2006 through December 31, 2007 |
|
|
1,015
|
|
March
31, 2008 |
|
|
1,354 |
|
On
November 24, 2003 the Company executed a sale and leaseback of two of its
buildings in Michigan, see Note 9 “Operating Leases”. In conjunction with that
transaction the Company received a consent and entered into an amendment to the
amended and restated credit agreement. Under the terms of the consent and
amendment, the Company agreed to hold the proceeds from the sale of the
buildings in a special cash account separate from the Company’s other cash
accounts. The proceeds will be used to pay for capital expenditures. As of
December 31, 2004 and 2003, $4,344 and $10,600, respectively, was held in the
special cash account.
Capital
leases
During
2002, the Predecessor borrowed Euro 5,702 under a Euro 6,850 ($9,272 as of
December 31, 2004) 12 year lease for a new manufacturing plant in France. The
remaining amount available under the lease was drawn down in the first quarter
of 2003. Repayments under the lease are due in 48 equal quarterly installments
of Euros 143 (U.S. $194 as of December 31, 2004) plus accrued interest and
commenced March 31, 2003. Interest accrues at a fixed rate of 5.21% on one-half
of the outstanding loan balance and accrues on the remaining outstanding amount
at an adjustable rate, which is determined each quarter by reference to the
three month Euribor rate plus a margin of 0.85%.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
2. |
Long
Term Debt — (continued) |
The
Company also has various other capital lease arrangements for certain machinery
and equipment. These leases generally require monthly payments of principal and
interest and have terms from three to five years. At December 31, 2004 the
present value of the remaining payments outstanding under these capital leases
totaled $123.
Scheduled
maturities
The
aggregate scheduled annual principal payments due in each of the years ending
December 31, is as follows:
|
|
|
|
2005 |
|
$ |
3,068 |
|
2006 |
|
|
4,454 |
|
2007 |
|
|
4,767 |
|
2008 |
|
|
25,427 |
|
2009 |
|
|
782 |
|
Thereafter |
|
|
218,036 |
|
|
|
$ |
256,534 |
|
Our
operating results and operating cash flows have been negatively impacted
primarily by the costs associated with launching an unprecedented number of new
roof rack programs, the high costs of steel and pricing pressures from certain
OEM customers. As a result of these and other factors, our availability under
our revolving credit facilities declined to $27.1 million at December 31, 2004
from $38.1 million available at September 30, 2004. Although we were able to
meet our covenants for the quarter ended December 31, 2004 we anticipated that
we would be unable to meet our fixed charge coverage ratio and senior secured
leverage ratio covenants for the quarter ending March 31, 2005. On March 30,
2005 we entered into the Fourth Amendment to the Amended and Restated Credit
Agreement (the “Fourth Amendment”) with General Electric Capital Corporation
individually as a lender and as agent for the lenders referred to therein to
modify the fixed charge coverage ratio and the senior secured leverage
ratio.
Under
the modified fixed charge coverage ratio covenant, the required minimum fixed
charge coverage ratio will be determined quarterly for all borrowers for
specified quarterly periods and for European borrowers for specified quarterly
periods. Prior to this modification the required minimum fixed charge coverage
ratios for all borrowers and their subsidiaries was 1.15 to 1.00. As modified,
the required minimum fixed charge coverage ratios for all borrowers and their
subsidiaries range from 1.15 to 1.00 for each fiscal quarter from the fiscal
quarter ending June 30, 2004 through and including the fiscal quarter ending
December 31, 2004; 1.05 to 1.00 for the fiscal quarter ending December 31, 2005;
and 1.15 to 1.00 for each fiscal quarter ending thereafter. The required minimum
fixed charge coverage ratios for the European borrowers and their subsidiaries
range from 1.25 to 1.00 for the fiscal quarters ending March 31, 2005, June 20,
2005 and September 30, 2005. The actual fixed charge coverage ratio for the
fiscal quarter ending December 31, 2004 was 1.22:1.0 and we were in compliance
with this covenant as of December 31, 2004. Under the modified senior secured
leverage ratio covenant the required minimum for all borrowers and their
subsidiaries range from 1.75 to 1.00 for the fiscal quarters ending March 31,
2005 and June 20, 2005; 1.50 to 1.00 for the fiscal quarter ending September 30,
2005; and 1.25 to 1.00 for each fiscal quarter ending thereafter. Prior to this
modification, the credit facility required that we meet a senior secured
leverage ratio range of 1.25 to 1.00 for each fiscal quarter. A copy of the
Fourth Amendment is included as exhibit 10.16 to this Form 10-K.
Although
we anticipate the ability to meet our modified covenants, there can be no such
assurance. Our principal sources of liquidity are funds derived from operations
and borrowings under our revolving credit facilities. Management believes that,
based on current and expected levels of operations, cash flows from operations
and borrowings under the revolving credit facilities will be sufficient to fund
its debt service requirements, working capital needs, and capital expenditures
for the next twelve months, although no assurances can be given in this regard.
Our ability to fund operations, make scheduled payments of interest and
principal on our indebtedness and maintain compliance with the terms of our
revolving credit facilities, including our fixed charge coverage ratio covenant
and senior secured leverage ratio covenant, depends on our future operating
performance, which is subject to economic, financial, competitive and other
factors beyond our control. If we are unable to generate sufficient cash flows
from operations to meet our financial obligations and achieve compliance with
our debt covenants, there would be a material adverse effect on our business,
financial condition and results of operations.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
2. |
Long
Term Debt — (continued) |
Predecessor
On
April 15, 2003, the Company repaid all of the then outstanding indebtedness and
accrued interest of the Predecessor, excluding capital lease obligations, with a
portion of the proceeds from the convertible senior subordinated bridge note,
the senior secured credit facility, the equity investment made by CHAAS
Holdings, our direct parent, and available cash.
9¾%
Senior Subordinated Notes
Borrowings
under the Predecessor’s 9¾% Series B Senior Subordinated Notes, due October 1,
2007, were unsecured and subordinated in right of payment to all existing and
future senior indebtedness of the Predecessor, including the loans under the
U.S. and Canadian Credit Agreements described below. The Predecessor, at its
option, could redeem the 9¾% Senior Subordinated Notes, in whole or in part,
together with accrued and unpaid interest at certain redemption prices as set
forth by the indenture. Upon the occurrence of a change of control, as defined
by the indenture, the Predecessor was required to make an offer to repurchase
the notes at a price equal to 101% of the principal amount of the notes. The
indenture placed certain limits on the Predecessor, the most restrictive of
which included the restrictions on the incurrence of additional indebtedness,
the payment of dividends on and redemption of capital of the Predecessor, the
redemption of certain subordinated obligations, investments, sales of assets and
stock of certain subsidiaries, transactions with affiliates, consolidations,
mergers and transfers of all or substantially all of the Predecessor’s assets.
Interest on the notes was payable semi-annually in arrears on April 1 and
October 1 of each year.
On
June 16, 2003, the Company redeemed all of the then outstanding 9¾% Senior
Subordinated Notes due October 1, 2007 at the optional redemption price of 104
7/8% of the principal amount thereof, plus accrued interest. The amount of the
redemption, including accrued interest and premiums, was $132,600.
Senior
subordinated loans
On
October 30, 1996, the Predecessor borrowed $20,000 under its Senior Subordinated
Note Purchase Agreement (“Senior Subordinated Loans”) and repaid such borrowing
in full on October 1, 1997 with proceeds from the 9¾% senior subordinated notes.
In connection with the issuance of the Senior Subordinated Loans, the
Predecessor issued warrants to purchase 1,002 membership units exercisable at
any time through October 30, 2004 at an exercise price of $0.01 per warrant. At
the date of issuance, the proceeds from the Senior Subordinated Loans were
allocated between the Senior Subordinated Loans and the warrants, based upon
their estimated relative fair market value. The warrants were accreted to their
estimated redemption value through periodic charges against Members’ Equity and
have been presented as mandatorily redeemable warrants in the accompanying
Predecessor balance sheet at December 31, 2002. The warrants were redeemed as
part of the Acquisition by the Company on April 15, 2003.
Second
amended and restated credit agreement
The
Predecessor’s Second Amended and Restated Credit Agreement (“U.S. Credit
Facility”), was secured by substantially all the assets of the Predecessor and
placed certain restrictions on the Predecessor related to indebtedness, sales of
assets, investments,capital expenditures, dividend payments, management fees,
and members’ equity transactions. In addition, the agreement subjected the
Predecessor to certain restrictive covenants, including the attainment of
designated operating ratios and minimum net worth levels. Mandatory prepayments
of the term notes was required in the event of sales of assets meeting certain
criteria, as set forth by the agreement, or based upon periodic calculations of
excess cash flows, as defined by the agreement. On December 15, 2001, the
Predecessor entered into Amendment No. 9 to the U.S. Credit Facility which reset
certain financial covenants for fiscal years 2001 and 2002 and provided the
Predecessor with additional liquidity by adding a conditional supplemental
revolving loan facility of up to $10,000 which was available until March 31,
2003.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
2. |
Long
Term Debt — (continued) |
The
U.S. Credit Facility provided for two term notes (Term note A and Term note B),
a revolving line of credit note, an acquisition note and a supplemental
revolving loan note. Loans under each of the term notes and the revolving notes
could be converted, at the election of the Predecessor, in whole or in part, in
Base Rate Loans or eurocurrency Loans. Interest was payable in arrears quarterly
on Base Rate Loans, and in arrears in one, two or three months on eurocurrency
Loans, as determined by the length of the eurocurrency Loan, as selected by the
Predecessor. Interest was charged at an adjustable rate plus the applicable
margin based upon the Predecessor’s Leverage Ratio, as defined by the Credit
Agreement. Eurocurrency Loans under each of the term notes could be made in U.S.
dollars or certain other currencies, at the option of the Predecessor. The U.S.
Credit Facility also provided for a Letter of Credit Facility and as of December
31, 2002, the Predecessor had irrevocable letters of credit outstanding in the
amount of $9,125 (see Note 11). As of December 31, 2002, no amounts were
outstanding under Term note A.
Term
note B
On
August 5, 1997, the Predecessor borrowed $55,000 under Term note B and on
October 1, 1997, made a mandatory prepayment totaling $39,044 from the proceeds
of the 9¾% Senior Subordinated Notes. Additional mandatory prepayments of $2,299
and $833 were made in August 2002 and June 2000, respectively, for the excess
cash flows of the Predecessor, as defined by the Credit Agreement. At December
31, 2002, the applicable margin for Term note B ranged from 2.75% to 3.75% for
Base Rate Loans and from 3.50% to 4.50% for eurocurrency Loans. As of December
31, 2003, no amounts were outstanding under Term note B.
Acquisition
note
On
December 31, 1997, the Predecessor borrowed $21,000 under its acquisition note
to acquire the assets of Ellebi on January 2, 1998. At December 31, 2002, the
applicable margin for the acquisition note ranged from 2.25% to 3.25% for Base
Rate Loans and from 3.00% to 4.00% for eurocurrency Loans. As of December 31,
2003, no amounts were outstanding under the acquisition note.
Revolving
line of credit note
The
Predecessor could borrow up to $25,000 under the revolving line of credit, with
a scheduled expiration date of October 30, 2003. Availability was limited
to lesser of the face amount of the facility or the eligible domestic and
foreign accounts receivable increased by the lesser of the eligible domestic and
foreign inventories or $10,000. Available borrowings were reduced by amounts
outstanding under the Canadian revolving line of credit note described below and
outstanding letters of credit. At December 31, 2002, $7,301 was available
under the revolving line of credit. At December 31, 2002, the applicable margin
for revolving line of credit note ranged from 2.25% to 3.25% for Base Rate Loans
and from 3.00% to 4.00% for eurocurrency Loans. A commitment fee of 0.5% to
0.625% was charged on the unused balance based on the Predecessor’s Senior
Leverage Ratio, as defined.
Canadian
credit facility
The
Predecessor’s First Amended and Restated Credit Agreement (“Canadian Credit
Facility”), provided for a C$20,000 term note and a C$4,000 revolving note.
Loans
under each of the notes could be converted at the election of the Predecessor,
in whole or in part, into Floating Rate advances, U.S. Base Rate advances or
LIBOR advances. Floating rate advances were denominated in Canadian dollars with
interest at a variable rate based on the bank's prime lending rate plus a
variable margin. U.S. Base Rate advances were denominated in U.S. dollars with
interest at the bank's prime lending rate plus a variable margin. LIBOR advances
were denominated in U.S. dollars with interest at LIBOR plus a variable margin.
The variable margin was based upon the Predecessor’s Senior Debt Ratio, as
defined by the Canadian Credit Facility and ranged from 0.5% to 1.75% for
Floating Rate Advances and the U.S. Base Rate advances and from 1.5% to 2.75%
for LIBOR advances. A commitment fee of 0.5% was charged on the unused balance
of the Canadian revolving line of credit note which had no balance outstanding
at December 31, 2002.
3. |
Goodwill
and Intangible Assets |
Goodwill
The
carrying amount of goodwill was $39,061 at December 31, 2004 and $39,596 at
December 31, 2003.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
3. |
Goodwill
and Intangible Assets -
(continued) |
Other
identifiable intangible assets
A
summary of intangible assets identified by the Company in the allocation of the
April 15, 2003 purchase consideration follows:
|
|
Customer
Contracts |
|
Customer
Relationships |
|
Technology |
|
Intangible
Pension
Asset |
|
Tradename
/
Trademark |
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization
period in years |
|
|
8
- 10 |
|
|
18
- 21 |
|
|
10 |
|
|
15 |
|
|
Indefinite |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Initial
allocation at April 15, 2003 |
|
$ |
42,500 |
|
$ |
34,200 |
|
$ |
18,015 |
|
$ |
284 |
|
$ |
10,783 |
|
$ |
105,782 |
|
Foreign
currency translation |
|
|
237 |
|
|
2,354 |
|
|
— |
|
|
— |
|
|
471 |
|
|
3,062 |
|
Amortization
to December 31, 2003 |
|
|
(3,050 |
) |
|
(1,425 |
) |
|
(1,275 |
) |
|
(19 |
) |
|
— |
|
|
(5,769 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
at December 31, 2003 |
|
|
39,687 |
|
|
35,129 |
|
|
16,740 |
|
|
265 |
|
|
11,254 |
|
|
103,075 |
|
Additions |
|
|
— |
|
|
— |
|
|
51 |
|
|
249 |
|
|
— |
|
|
300 |
|
Foreign
currency translation |
|
|
180 |
|
|
1,158 |
|
|
2 |
|
|
— |
|
|
223 |
|
|
1,563 |
|
Amortization
for 2004 |
|
|
(4,392 |
) |
|
(2,081 |
) |
|
(1,801 |
) |
|
— |
|
|
— |
|
|
(8,274 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
at December 31, 2004 |
|
$ |
35,475 |
|
$ |
34,206 |
|
$ |
14,992 |
|
$ |
514 |
|
$ |
11,477 |
|
$ |
96,664 |
|
Aggregate
annual amortization expense related to other identifiable intangible assets will
be approximately $8,194 for each of the next five fiscal years.
Deferred
financing costs
Deferred
financing costs as of and for the year ended December 31, 2004, for the periods
ended December 31, 2003, and April 14, 2003 and the year ended December 31, 2002
are as follows:
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31,
2004 |
|
Period
Ended
December
31,
2003 |
|
Period
Ended
April
14,
2003 |
|
Year
Ended
December
31,
2002 |
|
Net
balance, beginning of period |
|
$ |
7,081 |
|
$ |
2,949 |
|
$ |
3,257 |
|
$ |
4,154 |
|
Debt
issuance costs incurred |
|
|
2,580 |
|
|
14,995 |
|
|
¾ |
|
|
¾ |
|
Purchase
accounting adjustment |
|
|
¾ |
|
|
(2,949 |
) |
|
¾ |
|
|
¾ |
|
Amortization |
|
|
(1,329 |
) |
|
(827 |
) |
|
(317 |
) |
|
(908 |
) |
Extinguishment
charge |
|
|
¾ |
|
|
(7,308 |
) |
|
¾ |
|
|
¾ |
|
Foreign
currency translation |
|
|
26 |
|
|
221 |
|
|
9 |
|
|
11 |
|
Net
balance, end of period |
|
$ |
8,358 |
|
$ |
7,081 |
|
$ |
2,949 |
|
$ |
3,257 |
|
Accumulated
amortization of deferred financing costs as of December 31, 2004 and 2003, and
April 15, 2003 is $2,032, $645, and $3,571, respectively.
During
the period ended December 31, 2003, the Company incurred financing costs
associated with the issuance of its 10¾% Senior Notes, subordinated promissory
notes, convertible senior subordinated bridge notes, and a new senior secured
credit facility, which was amended and restated. During the period ended
December 31, 2003, the Company recorded a charge of $7,308 related to the then
deferred financing costs associated with its senior subordinated bridge note
which was repaid on May 23, 2003, and costs associated with its senior secured
credit facility, when amended.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
On
April 15, 2003, CHAAS Acquisitions acquired all of the equity interests of the
Predecessor. In connection with the Acquisition, CHAAS Acquisitions sold 100
membership units to CHAAS Holdings for $100,900 in cash. In January 2004, CHAAS
Holdings, formed AAHC. At that time, CHAAS Holdings contributed its entire
equity interest in the CHAAS Acquisitions to AAHC in exchange for all the
outstanding membership units of AAHC.
Prior
to the Acquisition, holders of the Predecessor’s Class A Units were eligible to
vote in elections of Managers of the Predecessor and other matters as set forth
in the Predecessor’s Operating Agreement and By-Laws and were convertible to
Class A-1 Units by holders that were regulated financial institutions. Class A-1
Units were non-voting but are otherwise entitled to the identical rights as
holders of Class A Units and were convertible to Class A units provided such
conversion was not in violation of certain governmental regulations of the unit
holder.
Holders
of Class B Units were entitled to such rights as designated by the Board of
Managers upon the original issuance of any Class B Units provided, however, that
those rights would not be senior to the rights of the holders of Class A units
as to allocations of net profits and as to distributions without the consent of
a majority in interest of Class A Members.
The
Company, as well as the Predecessor’s C corporation subsidiaries and the
Predecessor’s taxable foreign subsidiaries, account for income taxes in
accordance with Statement of Financial Accounting Standards No. 109, "Accounting
for Income Taxes". The Predecessor and certain domestic subsidiaries were
limited liability companies, and as such, the Predecessor’s earnings were
included in the taxable income of the Predecessor’s members. Effective on April
20, 2003, the Company filed an election for all of its domestic subsidiaries to
be treated as taxable corporations and therefore they are now subject to federal
income tax. Income (loss) before income taxes were attributable to the following
sources:
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31,
2004 |
|
Period
Ended
December
31,
2003 |
|
Period
Ended
April
14,
2003 |
|
Year
Ended
December
31,
2002 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United
States |
|
$ |
(22,713 |
) |
$ |
(3,340 |
) |
$ |
(10,108 |
) |
$ |
(15,475 |
) |
Foreign |
|
|
5,905 |
|
|
(2,562 |
) |
|
5,010 |
|
|
8,105 |
|
|
|
$ |
(16,808 |
) |
$ |
(5,902 |
) |
$ |
(5,098 |
) |
$ |
(7,370 |
) |
The
provision (benefit) for income taxes is comprised of the following:
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31,
2004 |
|
Period
Ended
December
31,
2003 |
|
Period
Ended
April
14,
2003 |
|
Year
Ended
December
31,
2002 |
|
|
|
|
|
|
|
|
|
|
|
Currently
payable |
|
|
|
|
|
|
|
|
|
United
States |
|
$ |
19 |
|
$ |
— |
|
$ |
— |
|
$ |
5 |
|
Foreign |
|
|
4,327 |
|
|
68 |
|
|
(1,252 |
) |
|
2,972 |
|
|
|
|
4,346 |
|
|
68 |
|
|
(1,252 |
) |
|
2,977 |
|
Deferred |
|
|
|
|
|
|
|
|
|
|
|
|
|
United
States |
|
|
6,025 |
|
|
(1,139 |
) |
|
— |
|
|
— |
|
Foreign |
|
|
(1,146 |
) |
|
677 |
|
|
2,852 |
|
|
1,275 |
|
|
|
|
4,878 |
|
|
(462 |
) |
|
2,852 |
|
|
1,275 |
|
|
|
$ |
9,225 |
|
$ |
(394 |
) |
$ |
1,600 |
|
$ |
4,252 |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
5. |
Income
Taxes - (continued) |
A
reconciliation of the provision for income taxes compared with the amounts at
the U.S. federal statutory rate was as follows (dollars in
thousands):
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended
December
31,
2004 |
|
Period
Ended
December
31,
2003 |
|
Period
Ended
April
14,
2003 |
|
Year
Ended
December
31,
2002 |
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit) at U.S. statutory rate
(35%) |
|
$ |
(5,884 |
) |
$ |
(2,066 |
) |
$ |
(1,784 |
) |
$ |
(2,580 |
) |
State
tax provision (benefit) |
|
|
(213 |
) |
|
7 |
|
|
|
|
|
|
|
U.
S. income taxes attributable to members |
|
|
— |
|
|
(23 |
) |
|
3,538 |
|
|
5,416 |
|
Change
in valuation allowance |
|
|
15,531 |
|
|
788 |
|
|
(440 |
) |
|
(2,817 |
) |
Deemed
forgiveness of subsidiary intercompany debt |
|
|
— |
|
|
— |
|
|
— |
|
|
2,884 |
|
Nondeductible
foreign goodwill |
|
|
— |
|
|
579 |
|
|
89 |
|
|
212 |
|
Foreign
rate differences and other, net |
|
|
(209 |
) |
|
321 |
|
|
197 |
|
|
1,137 |
|
|
|
$ |
9,225 |
|
$ |
(394 |
) |
$ |
1,600 |
|
$ |
4,252 |
|
Deferred
income tax assets and liabilities reflect the effect of temporary differences
between amounts of assets, liabilities and equity for financial reporting
purposes and the bases of such assets, liabilities, and equity as measured by
tax laws, as well as tax loss and tax credit carryforwards.
Temporary
differences and carryforwards that gave rise to deferred tax assets and
liabilities included the following (dollars in thousands):
|
|
Company |
|
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003 |
|
Deferred
tax assets |
|
|
|
|
|
Net
operating loss and credit carryforwards |
|
$ |
18,672 |
|
$ |
9,462 |
|
Fixed
assets |
|
|
1,263 |
|
|
1,601 |
|
Goodwill
and other intangible assets |
|
|
76 |
|
|
1,040 |
|
Inventory |
|
|
1,365 |
|
|
1,061 |
|
Advances
to subsidiaries |
|
|
1,922 |
|
|
— |
|
Other |
|
|
2,562 |
|
|
712 |
|
|
|
|
25,860 |
|
|
13,876 |
|
Deferred
tax liabilities |
|
|
|
|
|
|
|
Fixed
assets |
|
|
(6,653 |
) |
|
(7,528 |
) |
Inventory |
|
|
(1,587 |
) |
|
(1,121 |
) |
Goodwill
and other intangible assets |
|
|
(5,630 |
) |
|
— |
|
Other |
|
|
(353 |
) |
|
(3,881 |
) |
|
|
|
(14,223 |
) |
|
(12,530 |
) |
Valuation
allowance |
|
|
(19,669 |
) |
|
(3,854 |
) |
Net
deferred tax asset (liability) |
|
$ |
(8,032 |
) |
$ |
(2,508 |
) |
Deferred
tax detail above is included in the consolidated balance sheet and supplemental
information as follows:
|
|
Company |
|
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003 |
|
Current
deferred tax assets |
|
$ |
|
|
$ |
6,087 |
|
Current
deferred tax liabilities |
|
|
(1,876 |
) |
|
(588 |
) |
Non-Current
deferred tax assets |
|
|
1,047 |
|
|
336 |
|
Non-current
deferred tax liabilities |
|
|
(7,203 |
) |
|
(8,343 |
) |
|
|
$ |
(8,032 |
) |
$ |
(2,508 |
) |
5. |
Income
Taxes - (continued) |
The
Company had the following net operating loss carryforwards at December 31,
2004:
Jurisdiction |
|
Amount |
|
Expiration
Date |
|
United
States (federal) |
|
$ |
32,743 |
|
|
2023
through 2024 |
|
United
States (state) |
|
|
4,045 |
|
|
2014 |
|
Canada |
|
|
12,560 |
|
|
2005
through 2011 |
|
Europe |
|
|
4,047 |
|
|
No
expiration |
|
As
of December 31, 2004 and 2003, respectively, the Company recorded a valuation
allowance of $5,363 and $3,854 based upon management’s current assessment of the
likelihood of realizing the Canadian subsidiaries’ deferred tax assets. In
addition, during the period ended December 31, 2004 the Company recorded a
valuation allowance of $14,306 based on management’s current assessment of the
likelihood of realizing the US deferred tax assets. Management believes that it
is more likely than not that the related deferred tax assets recorded for its
other subsidiaries will be realized and no valuation allowance has been provided
against such amounts as of December 31, 2004.
Taxes have not been provided on foreign subsidiaries’ earnings, which are deemed
permanently reinvested, of $10,185 at December 31, 2004. Quantification of the
deferred tax liability, if any, associated with permanently reinvested earnings
in not practicable.
6. |
Related
Party Transactions |
Company
On
April 15, 2003, CHP IV, the private-equity investment fund managed by Castle
Harlan which holds a controlling interest in CHAAS Holdings, our direct parent,
provided the Company $55,000 under the terms of a convertible senior
subordinated bridge note. On May 23, 2003, the Company repaid the bridge note,
together with accrued interest at a rate of 12% per annum.
In
January 2004, AAHC was formed by CHAAS Holdings in connection with an offering
of $88,000 aggregate principal amount at maturity, 13¼% Senior Discount Notes
due 2011. At that time CHAAS Holdings made a contribution of all of its equity
interests in CHAAS Acquisitions to AAHC in exchange for all the outstanding
membership units of AAHC. Subsequent to this transaction, CHAAS Holdings is the
direct parent of AAHC and AAHC is the direct parent of CHAAS Acquisitions,
LLC.
Charges
to operations during the year ended December 31, 2004 and the period ended
December 31, 2003 for management fees paid to Castle Harlan under the terms of
an agreement initially expiring December 31, 2008, were $2,985 and $2,114,
respectively. Also, the Company reimbursed Castle Harlan for travel and other
expenses in 2004 of $157.
Certain
employees of the Company hold equity units of CHAAS Holdings, our direct
parent.
Predecessor
A
portion of the Predecessor's U.S. Credit Facility, Canadian Credit Facility and
Senior Subordinated Loans, as described in Note 2, was with Chase and Chase
Canada, which are each affiliates of a member of the Predecessor, and J.P.
Morgan Partners (23A SBIC), LLC, respectively.
Charges
to operations related to consulting services provided to the Predecessor by
certain members of the Predecessor aggregated approximately $25 and $100 for the
period ended April 14, 2003 and the year ended December 31, 2002,
respectively.
Certain
employees and consultants of the Predecessor held Class A Units and options to
purchase Class A Units of the Predecessor.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
7. |
Predecessor
Option Plan |
In
conjunction with the Acquisition of the Company, certain officers, directors and
employees who held options to acquire Class A Units in the Predecessor exercised
vested options, or options that became exercisable because of a change of
control, during the period ended April 14, 2003 and the plan was terminated. The
Predecessor recorded stock option compensation expense of $10,125 representing
the excess of the fair value of the underlying units less the related exercise
price and the recorded value of certain warrants. Information relative to the
Predecessor’s option plan follows.
The
Predecessor used the disclosure requirements of Financial Accounting Standards
No. 123 (“SFAS 123”), “Accounting for Stock-Based Compensation”. The
Predecessor, however, elected to continue to measure compensation cost using the
intrinsic value method, in accordance with APB Opinion 25 (“APB 25”),
“Accounting for Stock Issued to Employees.”
The
Predecessor had issued options to purchase Class A Units which were outstanding
under the Predecessor’s 1995 Option Plan (the “Plan”). As of December 31, 2002,
the Predecessor was authorized under the Plan to issue options to purchase up to
4,200 Class A Units to officers, directors and employees of the Predecessor and
its subsidiaries. At December 31, 2002, there were 184 options that remained
available for grant under the Plan.
Information
concerning options to purchase the Predecessor’s Class A Units is as
follows:
|
|
2002 |
|
|
|
Number
of
Units |
|
Weighted
Average
Exercise
Price |
|
Outstanding
at January 1 |
|
|
2,264 |
|
|
$1,247 |
|
Options
cancelled |
|
|
5 |
|
|
$4,000 |
|
Outstanding
at December 31 |
|
|
2,259 |
|
|
$1,240 |
|
Exercisable
at December 31 |
|
|
1,563 |
|
|
$1,309 |
|
All
options granted had terms of 15 years and vested as follows:
Number
of
Units |
|
Weighted
Average
Exercise
Price |
|
Vesting
Period |
|
129 |
|
$ |
3,029 |
|
|
Options
vest immediately. |
|
1,290 |
|
$ |
1,183 |
|
|
Options
vest over periods, generally up to ten years, as determined by the Option
Committee. Vesting may be accelerated based on the results of a Liquidity
Event, as defined in the Plan, or based upon the achievement of certain
operating results of the Company or its subsidiaries. |
|
275 |
|
$ |
1,000 |
|
|
Options
vest based on the results of a Liquidity Event, as defined in the
Plan. |
|
565 |
|
$ |
1,080 |
|
|
Options
vest based upon achievement of certain operating results of the
Company. |
|
The
Predecessor elected to continue applying the provisions of APB 25, however no
compensation expense was recognized during 2002 as no options vested during that
year. If compensation cost and the fair value of options granted had been
determined based upon the fair value method in accordance with SFAS 123, the pro
forma net (loss) income of the Company would have been $(11,676) for the year
ended December 31, 2002.
The
fair value of options granted and related pro forma compensation cost were
estimated using the Black-Scholes option-pricing model with an expected
volatility of zero and the following assumptions:
|
|
1999 |
|
Dividend
yield |
|
|
0.0 |
% |
Risk-free
rate of return |
|
|
6.0 |
% |
Expected
option term (in years) |
|
|
8 |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
7. |
Predecessor
Option Plan - (continued) |
The
following table summarizes the status of the Predecessor’s options outstanding
and exercisable at December 31, 2002:
|
|
|
Options
Outstanding |
|
|
|
|
Exercise
Prices |
|
Units |
|
Weighted
Average
Remaining
Contractual
Life |
|
Options
Exercisable |
|
$ |
1,000 |
|
|
2,025 |
|
|
8 |
|
|
1,959 |
|
$ |
3,029 |
|
|
129 |
|
|
10 |
|
|
129 |
|
$ |
3,485 |
|
|
65 |
|
|
10 |
|
|
65 |
|
$ |
4,000 |
|
|
40 |
|
|
12 |
|
|
25 |
|
The
Company has a defined benefit pension plan covering substantially all of
SportRack, LLC's employees that are covered under a collective bargaining
agreement. An employee's monthly pension benefit is determined by multiplying a
defined dollar amount by the years of credited service earned. Plan assets are
comprised principally of marketable equity securities (62%) and debt securities
(38%). The Company's funding policy is to contribute annually the amounts
necessary to comply with ERISA funding requirements.
The
following table sets forth the change in the plan's benefit obligations and plan
assets, and the funded status of the plan as of and for the years ended December
31, 2004 and 2003:
|
|
Company |
|
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003 |
|
Change
in benefit obligation: |
|
|
|
|
|
Benefit
obligation at beginning of year |
|
$ |
4,059 |
|
$ |
3,443 |
|
Benefits
earned during the year |
|
|
263 |
|
|
176 |
|
Interest
on projected benefit obligation |
|
|
265 |
|
|
229 |
|
Actuarial
loss (gain) |
|
|
205 |
|
|
309 |
|
Benefits
Paid |
|
|
(115 |
) |
|
(98 |
) |
Plan
Change |
|
|
296 |
|
|
— |
|
Administrative
Expense |
|
|
(6 |
) |
|
— |
|
Benefit
obligation at end of year |
|
|
4,967 |
|
|
4,059 |
|
Change
in plan assets: |
|
|
|
|
|
|
|
Market
value of assets at beginning of year |
|
|
3,341 |
|
|
2,478 |
|
Actual
return on plan assets |
|
|
355 |
|
|
535 |
|
Employer
contributions |
|
|
98 |
|
|
425 |
|
Administrative
Expense |
|
|
(6 |
) |
|
— |
|
Benefits
paid |
|
|
(115 |
) |
|
(98 |
) |
Market
value of assets at end of year |
|
|
3,673 |
|
|
3,340 |
|
Funded
status |
|
|
(1,294 |
) |
|
(719 |
) |
Unrecognized
prior service cost |
|
|
514 |
|
|
265 |
|
Unrecognized
net (gain) loss |
|
|
434 |
|
|
803 |
|
Net
amount recognized |
|
$ |
346 |
|
$ |
349 |
|
Amounts
recognized in the statement of financial position consist
of: |
|
|
|
|
|
|
|
Accrued
benefit liability |
|
$ |
(1,294 |
) |
$ |
(719 |
) |
Intangible
asset |
|
|
514 |
|
|
265 |
|
Accumulated
other comprehensive income |
|
|
434 |
|
|
803 |
|
Net
amount recognized |
|
$ |
346 |
|
$ |
349 |
|
The
following benefit payments, which reflect future service, as appropriate, are
expected to be paid:
During
the Year Ended December 31: |
|
|
|
2005 |
|
$ |
123 |
|
2006 |
|
|
142 |
|
2007 |
|
|
167 |
|
2008 |
|
|
182 |
|
2009 |
|
|
209 |
|
2010
- 2014 |
|
|
1,488 |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
8. |
Pension
Plans - (continued) |
The
Company’s expected contribution in 2005 is expected to be minimal.
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended |
|
Period
Ended |
|
Period
Ended |
|
Year
Ended |
|
|
|
December
31, 2004 |
|
December
31, 2003 |
|
April
14, 2003 |
|
December
31, 2002 |
|
Components
of net periodic benefit cost: |
|
|
|
|
|
|
|
|
|
Service
cost |
|
$ |
263 |
|
$ |
124 |
|
$ |
51 |
|
$ |
149 |
|
Interest
cost |
|
|
265 |
|
|
162 |
|
|
67 |
|
|
217 |
|
Expected
return on plan assets |
|
|
(283 |
) |
|
(146 |
) |
|
(60 |
) |
|
(240 |
) |
Amortization
of net loss |
|
|
22 |
|
|
20 |
|
|
8 |
|
|
— |
|
Amortization
of prior service cost |
|
|
47 |
|
|
19 |
|
|
8 |
|
|
27 |
|
Net
periodic benefit cost |
|
$ |
314 |
|
$ |
179 |
|
$ |
74 |
|
$ |
153 |
|
The
weighted average discount rate used in determining the actuarial present value
of the accumulated benefit obligation was 5.90%, 6.25%, and 7.00%, at December
31, 2004, 2003, and 2002, respectively. The expected long-term rate of return on
plan assets was 8.50% at December 31, 2004, 8.50% at December 31, 2003 and 9.00%
at December 31, 2002. The rate of return assumptions are based on projected
long-term market returns for the various asset classes in which the plans are
invested, weighted by the target asset allocations and historical
experience.
The
Company has various defined contribution retirement plans for its domestic and
certain foreign subsidiaries, including 401(k) plans, whereby participants can
contribute a portion of their salary up to certain maximums established by the
related plan documents. The Company makes matching contributions, which are
based upon the amounts contributed by employees. The Company's and it
Predecessor’s matching contributions charged to operations aggregated $404,
$314, $160, and $375 for the year ended December 31, 2004, for the periods ended
December 31, 2003, and April 15, 2003 and the year ended December 31, 2002,
respectively.
Substantially
all of the employees of Brink are
covered by a union-sponsored, collectively-bargained, multi-employer defined
benefit plan. Pension expense was $3,241, $1,325, $545, and $1,302, for the year
ended December 31, 2004, for the periods ended December 31, 2003 and April 15,
2003 and the year ended December 31, 2002, respectively.
The
Company leases certain equipment under leases expiring on various dates through
2023. Future minimum annual lease payments required under leases that have a
noncancellable lease term in excess of one year at December 31, 2004 are as
follows:
2005 |
|
$ |
7,430 |
|
2006 |
|
|
6,231 |
|
2007 |
|
|
5,342 |
|
2008 |
|
|
4,734 |
|
2009 |
|
|
2,468 |
|
Thereafter |
|
|
16,048 |
|
|
|
$ |
42,253 |
|
Rental
expense charged to operations was approximately $7,866, $3,717, $1,508, and
$4,399 for the year ended December 31, 2004, for the periods ended December
31, 2003, and April 15, 2003 and the year ended December 31, 2002, respectively.
On
November 24, 2003 the Company entered into a sale-leaseback transaction with
Sport (MI) QRS 15-40, Inc. (“the Landlord”), in which SportRack sold to the
Landlord, and concurrently leased back from the Landlord for an initial term of
20 years, manufacturing facilities comprising land and improvements located in
Michigan. The net proceeds of the sale were $10,600, which approximated net book
value at the date of sale, and the annual fixed rent under the lease is $1,045,
subject to annual consumer price index-based increases commencing in the third
lease year and subject to certain other adjustments set forth in the lease. The
lease also provides for two sequential 10-year lease renewal options at fair
market rental value. The lease has been accounted for as an operating
lease.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
Account
balances included in the consolidated balance sheets are comprised of the
following:
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003 |
|
Inventories |
|
|
|
|
|
Raw
materials |
|
$ |
25,400 |
|
$ |
19,039 |
|
Work-in-process |
|
|
12,382 |
|
|
9,662 |
|
Finished
goods |
|
|
28,937 |
|
|
23,075 |
|
Reserves |
|
|
(5,325 |
) |
|
(3,448 |
) |
|
|
$ |
61,394 |
|
$ |
48,328 |
|
Property
and equipment |
|
|
|
|
|
|
|
Land,
buildings and improvements |
|
$ |
23,650 |
|
$ |
21,497 |
|
Land,
buildings and improvements under capital leases |
|
|
9,564 |
|
|
8,900 |
|
Furniture,
fixtures and computer hardware |
|
|
10,370 |
|
|
8,344 |
|
Machinery,
equipment and tooling |
|
|
51,482 |
|
|
39,649 |
|
Machinery
and equipment under capital leases |
|
|
270 |
|
|
409 |
|
Construction-in-progress |
|
|
1,669 |
|
|
3,244 |
|
|
|
|
97,005 |
|
|
82,043 |
|
Less
— accumulated depreciation |
|
|
(21,892 |
) |
|
(8,248 |
) |
|
|
$ |
75,113 |
|
$ |
73,795 |
|
Accrued
liabilities |
|
|
|
|
|
|
|
Compensation
and benefits |
|
$ |
12,115 |
|
$ |
11,180 |
|
Advanced
from Customers |
|
|
655 |
|
|
|
|
Interest |
|
|
917 |
|
|
1,142 |
|
Other |
|
|
8,864 |
|
|
9,006 |
|
|
|
$ |
22,551 |
|
$ |
21,328 |
|
11. |
Commitments
and Contingencies |
In
February 1996, AAS commenced an action against certain former employees alleging
breach of contract under the terms of an October 1992 Purchase Agreement and
Employment Agreements. The individuals then filed a separate lawsuit against AAS
alleging breach of contract under the respective Purchase and Employment
agreements. The litigation resulted in a judgment against AAS in the amount of
approximately $3,800, plus attorneys' fees and pre- and post-judgment interest
awarded by the trial court. Both
AAS and the former employees appealed the judgment before the United States
Court of Appeals for the Sixth Circuit. To
secure its appeal, prior to closing of the Acquisition, AAS issued a letter of
credit in the amount of $8,300 for the benefit of the former employees. In
connection with the Acquisition, CHAAS Holdings is entitled to indemnification
from the sellers, without regard to any threshold, cap or time limitation, for
any losses incurred by CHAAS Holdings and its affiliates in connection with this
litigation. At closing, the Sellers deposited with the financial institution
that issued the letter of credit $9,000 in cash in a separate escrow account to
cash collateralize the letter of credit and to secure the sellers' obligations
to pay all losses incurred by AAS and its affiliates in connection with this
litigation. In June 2003, the Court of Appeals entered a judgment that reduced
the judgment against AAS from $3,800 to $2,800 and reduced the interest rate
used in calculating pre-judgment interest. In August 2003, the judgment was
satisfied by way of a payment from the escrow account to the employees in the
amount of approximately $5,600. The remaining proceeds of the escrow account
were distributed to the Sellers, except for $500 which remained in escrow to
secure a contingent obligation of the Sellers to pay approximately $350 in
post-trial legal fees claimed by the former employees', which amount remains in
dispute. In conjunction with the satisfaction of the judgment, the letter of
credit was canceled. The Predecessor increased its estimated accrual for this
matter during the period ended April 14, 2003 and the year ended December 31,
2002 by $175 and $600, respectively, representing accrued interest for the
period, which amounts are included in interest expense.
The
Company offers warranties to its customers depending upon the specific product
and terms of the customer purchase agreement. The majority of the Company’s
product warranties are customer specific. A typical warranty program requires
that the Company replace defective products within a specified time period from
the date of sale. The Company records an estimate for future warranty related
costs based on actual historical return rates. The Company has not experienced
significant costs related to its warranties.
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
11. |
Commitments
and Contingencies — (continued) |
In
July 2002, three European automotive OEM customers of Brink Sverige AB (Sweden)
recalled, in total, approximately 41 thousand towbars that were supplied by the
Predecessor. The recall affects vehicles fitted with the G 3.0 model removable
towbar system produced between January 1999 and March 2000. The Company has
worked with its customers to provide technical and other support in response to
the recall. During the fourth quarter of 2002, based upon information gathered
concerning the costs of the recall and from discussions with its customers
during the fourth quarter, management estimated and recorded an expense of
approximately $3,000 for the recall. The expense is included in selling,
administrative and product development expenses in 2002. In connection with the
Acquisition, the sellers agreed to indemnify CHAAS Holdings and its affiliates
(including the Company), without regard to any threshold, cap or time
limitation, for any losses incurred by CHAAS Holdings and its affiliates in
connection with this recall. The securities purchase agreement provides that the
Company may settle all matters relating to this recall for up to an aggregate of
$4,000 without the consent of the Sellers. Any settlement that exceeds $4,000
requires the consent of the sellers, although the sellers continue to maintain
responsibility for all losses, whether or not they agree to any such settlement.
In January 2004, the Company, with the Seller’s consent, reached an agreement
with the OEM customers to resolve the recall obligation. On January 30, 2004,
the Company paid the OEM customers $4,130 and was reimbursed by the Sellers for
a like amount from an escrow account established on April 15, 2003 in
conjunction with the Acquisition. Under the terms of the settlement, the Company
is required to reimburse the customers for additional costs through either cash
payments or shipment of replacement parts. These costs are expected to be
reimbursed to the Company by the Sellers at a future date.
As
part of the Acquisition of AAS on April 15, 2003, the Company agreed to pay the
Sellers additional consideration of up to a maximum of $10,000 in the aggregate
to the extent that the Castle Harlan Group achieves a specified, annual internal
rate of return on its total equity investment in CHAAS Holdings and its
subsidiaries, calculated as of the end of each of the 2003-2005 calendar years.
No payment for any earned additional consideration would be required prior to
March 31, 2006 unless there was a change in control, as defined in the
securities purchase agreement, or the Castle Harlan Group receives proceeds from
certain sales of equity interests in or assets of CHAAS Holdings. The specified
internal rate of return, as defined in the securities purchase agreement, was
not achieved in calendar years 2003 or 2004 and the Company did not record a
liability for additional consideration as of December 31, 2003 or 2004.
In
addition to the above, the Company is party to various claims, lawsuits and
administrative proceedings related to matters arising out of the normal course
of business. Management believes that the resolution of these matters will not
have a material adverse effect on the financial position, results of operations
or cash flows of the Company.
The
Company operates in one reportable segment, providing rack and towing systems
and related accessories to the automotive OEM and aftermarket. All sales are to
unaffiliated customers. Revenues by geographic area, accumulated by the
geographic area where the revenue originated, revenues by product line and
long-lived assets, which include net property and equipment, goodwill and other
intangible assets and debt issuance costs, by geographic area are as
follows:
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended |
|
Period
Ended |
|
Period
Ended |
|
Year
Ended |
|
Revenues |
|
December
31, 2004 |
|
December
31, 2003 |
|
April
14, 2003 |
|
December
31, 2002 |
|
United
States |
|
$ |
244,236 |
|
$ |
166,265 |
|
$ |
67,235 |
|
$ |
231,133 |
|
The
Netherlands |
|
|
51,517 |
|
|
40,393 |
|
|
16,085 |
|
|
35,177 |
|
Italy |
|
|
20,739 |
|
|
14,373 |
|
|
5,677 |
|
|
16,437 |
|
Other
foreign |
|
|
75,279 |
|
|
35,027 |
|
|
12,857 |
|
|
47,035 |
|
|
|
$ |
391,771 |
|
$ |
256,058 |
|
$ |
101,854 |
|
$ |
329,782 |
|
|
|
Company |
|
Predecessor |
|
|
|
Year
Ended |
|
Period
Ended |
|
Period
Ended |
|
Year
Ended |
|
|
|
December
31, 2004 |
|
December
31, 2003 |
|
April
14, 2003 |
|
December
31, 2002 |
|
Revenues |
|
|
|
|
|
|
|
|
|
|
|
|
|
Towing
systems |
|
$ |
229,964 |
|
$ |
135,584 |
|
$ |
52,182 |
|
$ |
175,348 |
|
Rack
systems |
|
|
161,807 |
|
|
120,474 |
|
|
49,672 |
|
|
154,434 |
|
|
|
$ |
391,771 |
|
$ |
256,058 |
|
$ |
101,854 |
|
$ |
329,782 |
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION (Company)
ADVANCED
ACCESSORY SYSTEMS, LLC (Predecessor)
NOTES
TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollar
amounts in thousands, except unit related data)
12. |
Segment
Information — (continued) |
|
|
Company |
|
|
|
As
of |
|
As
of |
|
|
|
December
31, 2004 |
|
December
31, 2003 |
|
Long-lived
Assets |
|
|
|
|
|
United
States |
|
$ |
152,733 |
|
$ |
156,686 |
|
The
Netherlands |
|
|
38,273 |
|
|
35,253 |
|
France |
|
|
9,252 |
|
|
9,006 |
|
Italy |
|
|
3,606 |
|
|
3,579 |
|
Other
foreign |
|
|
15,332 |
|
|
19,023 |
|
|
|
$ |
219,196 |
|
$ |
223,547 |
|
The
Company has two significant customers in the automotive OEM industry. As a
percentage of total sales, sales to these customers represented 15% and 21% in
2004, 18% and 23% in 2003, and 23% and 22% in 2002. Accounts receivable from
these customers represented 14% and 18% of the Company's trade accounts
receivable at December 31, 2004, and 17% and 17% at December 31, 2003,
respectively.
Although
the Company is directly affected by the economic well being of the industries
and customers referred to above, management does not believe significant credit
risk exists at December 31, 2004. Consistent with industry practice, the Company
does not require collateral to reduce such credit risk.
Our
operating results and operating cash flows have been negatively impacted
primarily by the costs associated with launching an unprecedented number of new
roof rack programs, the high costs of steel and pricing pressures from certain
OEM customers. As a result of these and other factors, our availability under
our revolving credit facilities declined to $27.1 million at December 31, 2004
from $38.1 million available at September 30, 2004. Although we were able to
meet our covenants for the quarter ended December 31, 2004 we anticipated that
we would be unable to meet our fixed charge coverage ratio and senior secured
leverage ratio covenants for the quarter ending March 31, 2005. On March 30,
2005 we entered into the Fourth Amendment to the Amended and Restated Credit
Agreement (the "Fourth Amendment") with General Electric Capital Corporation
individually as a lender and as agent for the lenders referred to therein to
modify the fixed charge coverage ratio and the senior secured leverage
ratio.
Under
the modified fixed charge coverage ratio covenant, the required minimum fixed
charge coverage ratio will be determined quarterly for all borrowers for
specified quarterly periods and for European borrowers for specified quarterly
periods. Prior to this modification the required minimum fixed charge coverage
ratios for all borrowers and their subsidiaries was 1.15 to 1.00. As modified,
the required minimum fixed charge coverage ratios for all borrowers and their
subsidiaries range from 1.15 to 1.00 for each fiscal quarter from the fiscal
quarter ending June 30, 2004 through and including the fiscal quarter ending
December 31, 2004; 1.05 to 1.00 for the fiscal quarter ending December 31, 2005;
and 1.15 to 1.00 for each fiscal quarter ending thereafter. The required minimum
fixed charge coverage ratios for the European borrowers and their subsidiaries
range from 1.25 to 1.00 for the fiscal quarters ending March 31, 2005, June 20,
2005 and September 30, 2005. The actual fixed charge coverage ratio for the
fiscal quarter ending December 31, 2004 was 1.22:1.0 and we were in compliance
with this covenant as of December 31, 2004. Under the modified senior secured
leverage ratio covenant the required minimum for all borrowers and their
subsidiaries range from 1.75 to 1.00 for the fiscal quarters ending March 31,
2005 and June 20, 2005; 1.50 to 1.00 for the fiscal quarter ending September 30,
2005; and 1.25 to 1.00 for each fiscal quarter ending thereafter. Prior to this
modification, the credit facility required that we meet a senior secured
leverage ratio range of 1.25 to 1.00 for each fiscal quarter. A copy of the
Fourth Amendment is included as exhibit 10.16 to this Form 10-K.
Although
we anticipate the ability to meet our modified covenants, there can be no such
assurance. Our principal sources of liquidity are funds derived from operations
and borrowings under our revolving credit facilities. Management believes that,
based on current and expected levels of operations, cash flows from operations
and borrowings under the revolving credit facilities will be sufficient to fund
its debt service requirements, working capital needs, and capital expenditures
for the next twelve months, although no assurances can be given in this regard.
Our ability to fund operations, make scheduled payments of interest and
principal on our indebtedness and maintain compliance with the terms of our
revolving credit facilities, including our fixed charge coverage ratio covenant
and senior secured leverage ratio covenant, depends on our future operating
performance, which is subject to economic, financial, competitive and other
factors beyond our control. If we are unable to generate sufficient cash flows
from operations to meet our financial obligations and achieve compliance with
our debt covenants, there would be a material adverse effect on our business,
financial condition and results of operations.
Under
the supervision and with the participation of management, including our
principal executive officer and principal financial officer, we have evaluated
the effectiveness of the design and operation of our disclosure controls and
procedures within 90 days of the filing date of this annual report, and based on
their evaluation, the principal executive officer and principal financial
officer have concluded that these controls and procedures are effective. There
were no significant changes in internal controls or in other factors that could
significantly affect these controls subsequent to the date of their evaluation.
Disclosure
controls and procedures are our controls and other procedures that are designed
to ensure that information required to be disclosed by using the reports that we
file or submit under the Exchange Act is recorded, processed, summarized and
reported, within the time periods specified in the Securities and Exchange
Commission’s rules and forms. Disclosure controls and procedures include,
without limitation, controls and procedures designed to ensure that information
required to be disclosed in the reports that we file under the Exchange Act is
accumulated and communicated to management, including the principal executive
officer and principal financial officer, as appropriate to allow timely
decisions regarding required disclosure.
On
March 31, 2005 CHAAS Holdings and Richard E. Borghi, the President and Chief
Operating Officer of SportRack entered into a Separation Agreement and Release
(the “Separation Agreement”). The Separation Agreement provided, among other
things, that (i) Mr. Borghi’s employment will terminate on March 31, 2005; (ii)
Mr. Borghi will release and discharge CHAAS Holdings and its subsidiaries and
affiliates from any and all claims Mr. Borghi has or may have, (iii) CHAAS
Holdings will pay Mr. Borghi a salary continuation at the annualized rate of
$265,000 for a period of six months subject to standard withholdings, (iv) CHAAS
Holdings will repurchase 483.3900 common units of CHAAS Holdings held by Mr.
Borghi for and aggregate purchase price of $48,339.00. A copy of the Separation
Agreement is included as exhibit 10.13 to this Form 10-K.
On
March 30, 2005 we entered into the Fourth Amendment to the Amended and Restated
Credit Agreement (the "Fourth Amendment") with General Electric Capital
Corporation individually as a lender and as agent for the lenders referred to
therein to modify the fixed charge coverage ratio and the senior secured
leverage ratio.
Under
the modified fixed charge coverage ratio covenant, the required minimum fixed
charge coverage ratio will be determined quarterly for all borrowers for
specified quarterly periods and for European borrowers for specified quarterly
periods. Prior to this modification the required minimum fixed charge coverage
ratios for all borrowers and their subsidiaries was 1.15 to 1.00. As modified,
the required minimum fixed charge coverage ratios for all borrowers and their
subsidiaries range from 1.15 to 1.00 for each fiscal quarter from the fiscal
quarter ending June 30, 2004 through and including the fiscal quarter ending
December 31, 2004; 1.05 to 1.00 for the fiscal quarter ending December 31, 2005;
and 1.15 to 1.00 for each fiscal quarter ending thereafter. The required minimum
fixed charge coverage ratios for the European borrowers and their subsidiaries
range from 1.25 to 1.00 for the fiscal quarters ending March 31, 2005, June 20,
2005 and September 30, 2005. The actual fixed charge coverage ratio for the
fiscal quarter ending December 31, 2004 was 1.22:1.0 and we were in compliance
with this covenant as of December 31, 2004. Under the modified senior secured
leverage ratio covenant the required minimum for all borrowers and their
subsidiaries range from 1.75 to 1.00 for the fiscal quarters ending March 31,
2005 and June 20, 2005; 1.50 to 1.00 for the fiscal quarter ending September 30,
2005; and 1.25 to 1.00 for each fiscal quarter ending thereafter. Prior to this
modification, the credit facility required that we meet a senior secured
leverage ratio range of 1.25 to 1.00 for each fiscal quarter. A copy of the
Fourth Amendment is included as exhibit 10.16 to this Form
10-K.
Item
10. |
DIRECTORS
AND EXECUTIVE OFFICERS OF THE
REGISTRANT |
The
following table sets forth certain information regarding each of the members of
the Board of Managers of AAHC and of CHAAS Holdings, our direct parent. In
addition, the table sets forth information regarding the executive officers and
certain of our other senior officers. Each of the individuals has served as a
member of the applicable Board of Managers or board of directors and/or as an
officer, as the case may be, since the dates indicated below in their
biographical data.
Name |
|
Age |
|
Position |
|
|
|
|
|
Alan
C. Johnson |
|
56 |
|
President
and Chief Executive Officer of AAHC; Member of CHAAS Holdings’ Board of
Managers |
Terence
C. Seikel |
|
47 |
|
Member
of CHAAS Holdings’ Board of Managers |
Richard
E. Borghi |
|
58 |
|
President
and Chief Operating Officer of SportRack |
Gerrit
de Graaf |
|
41 |
|
General
Manager and Chief Executive Officer of Brink |
Bryan
A. Fletcher |
|
46 |
|
President
and Chief Operating Officer of Valley Aftermarket (a division of
Valley) |
Ronald
J. Gardhouse |
|
57 |
|
Executive
Vice President and Chief Financial Officer of AAHC |
John
K. Castle |
|
64 |
|
Member
of CHAAS Holdings’ Board of Managers |
Marcel
Fournier |
|
50 |
|
Member
of CHAAS Holdings’ Board of Managers |
William
M. Pruellage |
|
31 |
|
Member
of CHAAS Holdings’ Board of Managers |
Gian
Luigi Buitoni |
|
49 |
|
Member
of CHAAS Holdings’ Board of Managers |
Thomas
W. Cook |
|
67 |
|
Member
of CHAAS Holdings’ Board of Managers |
Christian
Coumans |
|
66 |
|
Member
of CHAAS Holdings’ Board of Managers |
Erick
A. Reickert |
|
69 |
|
Member
of CHAAS Holdings’ Board of Managers |
Alan
C. Johnson
joined the Company on February 2, 2005 as President and Chief Executive Officer.
Mr. Johnson served as President and Chief Operations Officer at Plastech
Engineered Products, a 1B injection molding supplier. Mr. Johnson joined
Plastech as a result of its acquisition of LDM Technologies, an injection
molding manufacturer for the automotive industry, where he served as President
and Chief Executive Officer from 2001 until 2003. From 2000 to 2001, Mr. Johnson
served as the Executive Vice President Americas and Asia Pacific at Federal
Mogul, a manufacturer and distributor of automotive and heavy-duty components
and systems to the OEM and aftermarket industry. From 1999 to 2000, Mr. Johnson
served as President and Chief Operating Officer of Exide Corporation. Mr.
Johnson earned his bachelor’s degree in business administration from the
University of Michigan and an MBA from Wayne State University in
Detroit.
Terence
C. Seikel has
served in the automotive industry for 19 years. He has been a member of the
Board of Managers of the Company since March 2004, a member of the Board of
Managers of CHAAS Holdings since April 2003 and was the President and Chief
Executive Officer of the Company from May 2003 to February 2005. Mr. Seikel has
also been President and Chief Executive Officer and a member of the Board of
Managers of AAS since April 1999. From January 1996 until April 1999, Mr. Seikel
served as Vice President of Finance and Administration and Chief Financial
Officer of AAS and SportRack. From 1985 to 1996, Mr. Seikel was employed by
Larizza Industries, a publicly held supplier of interior trim to the automotive
industry, in various capacities including Chief Financial Officer.
Richard
E. Borghi
has served in the automotive industry for 35 years and has been President and
Chief Operating Officer of SportRack since April 1999. From 1995 until
April 1999, Mr. Borghi served as Executive Vice President of
Operations and Chief Operating Officer of SportRack. From 1988 to 1995,
Mr. Borghi held various senior management positions with
MascoTech Inc., and was the Executive Vice President of Operations of the
MascoTech Accessories division at the time of its acquisition by AAS.
Gerrit
de Graaf
joined Brink in 1996 as Managing Director and Chief Executive Officer. From 1989
to 1996, he worked with Philips Medical Systems; the last two years as Marketing
Manager in the United States. From 1989 to 1992, he worked as a consultant in
the forecasting, logistics and human resource management fields. Mr. De
Graaf holds a Master Degree in Mechanical Engineering from the University of
Delft and a Master Degree in Industrial Engineering from the University of
Eindhoven. He also holds an MBA Degree from the University of Antwerp, which is
affiliated with the Kellogg Institute of the Northwestern University in Chicago.
Bryan
A. Fletcher
has served in the automotive industry for 14 years and has been President
and Chief Operating Officer of Valley Aftermarket (a division of Valley) since
July 2000. From 1991 until July 2000, Mr. Fletcher served as Vice
President of Aftermarket Operations of Valley. Mr. Fletcher is a CPA and earned
his BA in Business Administration at Michigan State University.
Ronald
J. Gardhouse
joined the Company on March 12, 2004 as Executive Vice President and Chief
Financial Officer. Mr. Gardhouse began his career in Public Accounting with
Deloitte & Touche LLP, followed by 25 years with Daimler Chrysler in a
succession of finance and operating assignments, both domestic and
international, including: Assistant Corporate Controller; Deputy Managing
Director--Chrysler Mexico; Assistant Corporate Treasurer; and President--Asia
Pacific Operations. Mr. Gardhouse is a CPA and earned his BBA at Eastern
Michigan University and his MBA at Michigan State University.
John
K. Castle
has been on the Board of Managers of CHAAS Holdings since April 2003.
Mr. Castle is Chairman and Chief Executive Officer of Castle Harlan, Inc.
Immediately prior to forming Castle Harlan, Inc. in 1986, Mr. Castle was
President and Chief Executive Officer of Donaldson, Lufkin, &
Jenrette, Inc., one of the nation's leading investment banking firms. At
that time, he also served as a director of the Equitable Life Assurance Society
of the U.S. Mr. Castle is a board member of Adobe Air Holdings, Inc.,
Morton's Restaurant Group, Inc., Wilshire Restaurant Group, Inc., and various
private equity companies. Mr. Castle is also a Life Member of the
Corporation of the Massachusetts Institute of Technology. He has served for
twenty-two years as a trustee of New York Medical College, including eleven of
those years as Chairman of the Board. He is a member of the Board of the
Whitehead Institute for Biomedical Research, and was Founding Chairman of the
Whitehead Board of Associates. He is also a member of The New York Presbyterian
Hospital Board of Trustees and Chairman of the Columbia-Presbyterian Health
Sciences Advisory Council. Mr. Castle received his bachelors degree from
the Massachusetts Institute of Technology, his MBA as a Baker Scholar with High
Distinction from Harvard, and an Honorary Doctorate of Humane Letters.
Marcel
Fournier
has been on the Board of Managers of CHAAS Holdings since April 2003.
Mr. Fournier is a Managing Director of Castle Harlan. He is also a board
member of APEI Holdings Corporation and Gravograph New Hermes Holding LLC. Prior
to joining Castle Harlan in December 1995, Mr. Fournier held various
positions, including Managing Director, at the investment banking group of
Lepercq, de Neuflize & Co., Inc. from 1981 to 1995. From 1979 to
1981, Mr. Fournier was Assistant Director of the United States office of
the agency of the French Prime Minister. Mr. Fournier received his M.B.A.
from the University of Chicago in 1979, his Masters in Economics from the
Université de la Sorbonne and a degree in Civil Engineering from the École
Speciale des Travaux Publics.
William
M. Pruellage
has been on the Board of Managers of CHAAS Holdings since April 2003.
Mr. Pruellage is a Managing Director of Castle Harlan. Mr. Pruellage
is also a board member of Universal Compression, Inc., American Achievement
Corporation, Verdugt Holdings, LLC and Wilshire Restaurant Group, Inc.
Prior to joining Castle Harlan in July 1997, Mr. Pruellage worked in
the Mergers and Acquisitions group of Merrill Lynch & Co., where he
assisted clients in strategic planning and corporate mergers.
Gian
Luigi Buitoni has
been on the Board of Managers of CHAAS Holdings since June 2003. From 2001 to
2003, he was the President of Polo Ralph Lauren Europe. From 1992 to 2001, Mr.
Buitoni was the President of Ferrari North America. He has published a book,
entitled ‘‘Selling Dreams,’’ on branding and high-end marketing. Mr. Buitoni
received his Doctorate from the HEC, his M.B.A. from Insead, and his Bachelors
degree from the HEC.
Thomas
W. Cook has
been on the Board of Managers of CHAAS Holdings since June 2003. Mr. Cook was
the President and CEO of Truck Components Inc., or TCI, from 1994 to 2000 and
President of Gunite Corporation, a subsidiary of TCI, from 1991 to 2000. Mr.
Cook was President and Chief Executive Officer of Redlaw Industries, Inc., an
automobiles parts manufacturer from 1986 to 1991. Mr. Cook held various
positions with ITT Grinnell Corporation from 1967 to 1986 and became its
President in 1983. Mr. Cook is also a board member of StackTeck Systems, Inc.
Mr. Cook received his Bachelor of Science in metallurgical engineering from
University of Missouri.
Christian
Coumans
has been on the Board of Managers of CHAAS Holdings since June 2003. He served
as Managing Director of Sommer Multipiso, Sao Paulo, Brazil from 1980 to 1984
and was president of Sommer Allibert North America from 1985 to 1997. Mr.
Coumans is also currently a Director of DTP Holding, France. Mr. Coumans
graduated from FUCAM, Catholic University; of Mons, Belgium, MBA
equivalent.
Erick
A. Reickert
has been of the Board of Managers of CHAAS Holdings since June 2003. Mr.
Reickert was the President and Chief Executive Officer of New Venture Gear,
Inc., a joint venture between GM and Chrysler, between September 1992 and
January 1996. Prior to that time, Mr. Reickert was Chairman and Chief Executive
Officer of Chrysler Mexico and Vice President Program Management, responsible
for the product planning of all cars, trucks and power trains. From June 1965 to
January 1984 he was employed by Ford Motor Company in a variety of product
planning positions. Mr. Reickert is currently on the boards of Junior
Achievement of Southeastern Michigan and The Children’s Center of Wayne County
Michigan. Mr. Reickert received an MBA from Harvard Business School and a BS
degree in engineering from Northwestern University.
Each
member of AAHC’s Board of Managers and CHAAS Holdings Board of Managers holds
office until his successor is elected and qualified or until his earlier death,
resignation or removal. AAHC’s officers serve at the discretion of the Board of
Managers.
See
disclosures in Item 11 under the caption “Employment Agreements” for a
description of agreements with each of Messrs. Seikel, Gardhouse, Borghi, de
Graaf and Fletcher pursuant to which they are required to be appointed to the
executive positions they currently hold.
Audit
Committee
The
audit committee of our direct parent, CHAAS Holdings, (“Audit Committee”),
effectively functions as the audit committee of AAHC. The Audit Committee
consists of Messrs. Pruellage (Chairman), Buitoni, Cook, Coumans, and Reickert
Mr. Pruellage is a Managing Director of Castle Harlan, the private equity
investment firm that holds a controlling interest in CHAAS Holdings. The Board
of Managers of CHAAS Holdings has determined that at least one independent
“audit committee financial expert”, as defined in Section 401 (h) of Regulation
S-K, Mr. Pruellage, serves on the Audit Committee, but has not determined that
Mr. Pruellage qualifies as “independent” as defined in the listing standards of
the New York Stock Exchange. In 2003 the audit committee adopted a “finance code
of ethics” applicable to the Company’s Chief Executive Officer, Chief Financial
Officer, Corporate Controller, business unit leaders, and certain employees in
the finance organization. A copy of the finance code of ethics was filed as
exhibit 14.1 to CHAAS Acquisition’s Form 10-K filed on March 29,
2004.
In
2004 the audit committee approved an ethics policy that applies to all
employees, officers and directors, and the policy was mailed to all North
American employees’ homes. In addition, it has been sent to every employee in
The Netherlands, has been adopted by all European operations and is being
inserted into existing personnel handbooks. Among other things, the policy
describes standards of conduct for all employees, officers and directors of the
Company. It also identifies contact individuals in every business for the
reporting of perceived ethical violations, including the Chief Financial Officer
and Chairman of the audit committee. As of March 31, 2005 there were no
unresolved ethics issues that came to the attention of these contact
individuals.
The
audit committee has established an e-mail address, “auditcommittee@aasllc.com”,
where, on a confidential basis, anyone with concerns involving internal
controls, accounting or auditing matters, can contact the audit committee
without screening or review by Company personnel. A copy of the ethics policy is
included as exhibit 14.2 to this Form 10-K.
The
following table sets forth information regarding the compensation during 2004,
2003, and 2002 of our chief executive officer and each of our four other most
highly compensated executive officers serving in that capacity at the end of
2004.
SUMMARY
COMPENSATION TABLE
|
|
Annual
Compensation |
|
Long-Term
Compensation |
|
|
|
Name
and Principal Position |
|
Fiscal
Year |
|
Salary
($) |
|
Bonus
($) |
|
Restricted
Stock Awards ($) |
|
All
Other
Compensation
($)(1) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Terence
C. Seikel
President
and Chief Executive Officer of the
Company, member of CHAAS Holdings
Board of Managers |
|
|
2004
2003
2002 |
|
|
280,000
275,000
265,000 |
|
|
135,000
188,083
175,000 |
|
|
801,554
—
— |
|
|
6,150
5,975
4,506 |
|
Ronald
J. Gardhouse
Executive
Vice President and Chief Financial
Officer of the Company |
|
|
2004
|
|
|
178,990
|
|
|
—
|
|
|
—
|
|
|
4,813
|
|
Richard
E. Borghi
President
and Chief Operating Officer
of SportRack
|
|
|
2004
2003
2002 |
|
|
280,000
293,385
306,419 |
|
|
81,000
118,917
125,000 |
|
|
—
—
— |
|
|
7,333
6,050
4,494 |
|
Gerrit
de Graaf
General
Manager and Chief Executive Officer
of Brink
|
|
|
2004
2003
2002 |
|
|
220,173
194,650
165,168 |
|
|
118,161
151,269
38,899 |
|
|
—
—
— |
|
|
—
—
— |
|
Bryan
Fletcher
President
and Chief Operating Officer of
Valley Aftermarket
|
|
|
2004
2003
2002 |
|
|
158,333
155,000
151,316 |
|
|
47,500
70,104
50,000 |
|
|
—
—
— |
|
|
400
400
400 |
|
|
(1) |
Other
compensation primarily consists of employer contributions to defined
contribution pension plans and car
allowances. |
At
the closing of the Acquisition, the Predecessor’s 1995 Option Plan was
terminated and certain of our executive employees entered into a separate
vesting unit repurchase agreement with CHAAS Holdings. The five executive
employees purchased common equity units of CHAAS Holdings, which are subject to
vesting under the terms of their vesting unit repurchase agreements. The
executive employees who purchased the common units, together with the number of
common units purchased include Terence C. Seikel (806 common units), Richard E.
Borghi (483 common units), Gerrit de Graaf (322 common units) and Bryan Fletcher
(161 common units). See “Security Ownership of Certain Beneficial Owners and
Management and Related Stockholder Matters” and “Vesting Unit Repurchase
Agreements.”
Compensation
of Directors
AAHC’s
board members do not receive compensation for their service in that capacity.
Four board members of CHAAS Holdings, Messrs. Buitoni, Cook, Coumans and
Reickert, are entitled to receive compensation for their services at the rate of
$25,000 per year.
Compensation
Committee Interlocks and Insider Participation
Other
than Mr. Seikel who was an executive officer of the Company and remains a
manager on CHAAS Holdings’ Board of Managers, there are no compensation
committee interlocks (i.e.,
no executive officer of the Company or CHAAS Holdings serves as a member of the
board or the compensation committee of another entity which has an executive
officer serving on the board of the Company, CHAAS Holdings’ board or on the
compensation committee of and such entity).
Employment
Agreements
General
Messrs. Johnson,
Seikel, Borghi, Fletcher and Gardhouse have employment agreements with CHAAS
Holdings that are summarized as follows:
Officer |
|
Initial
Expiration Date of
Employment
Contract |
|
Base
Salary |
|
Percentage
of Base Salary
for
Bonus |
Alan
Johnson |
|
February
1, 2006 |
|
450,000 |
|
Up
to 60% |
Terence
Seikel |
|
April
15, 2004 |
|
260,000 |
|
50%
to 70% |
Richard
Borghi |
|
April
15, 2004 |
|
260,000 |
|
30%
to 50% |
Bryan
Fletcher |
|
April
15, 2004 |
|
155,000 |
|
30%
to 50% |
Ronald
Gardhouse |
|
March
11, 2005 |
|
225,000 |
|
30%
to 60% |
All
agreements are subject to automatic renewal providing that one year always
remains on the term, unless employment is terminated as discussed below. In all
cases, bonuses are subject to the achievement of performance goals established
by the Board of Managers of our direct parent, CHAAS Holdings. In addition, each
of Messrs. Johnson, Seikel, Gardhouse, Borghi and Fletcher shall be
entitled to participate in all benefit plans offered to other senior executive
officers. CHAAS Holdings has agreed to cause one or more of its subsidiaries to
satisfy any payment obligations under these employment agreements to the extent
that it does not have sufficient funds to do so.
Mr. de
Graaf has an employment agreement with Brink. His agreement provides for an
annual base salary of NGL 170,000 (which is equal to $230,100 based on a dollar
to Euros exchange rate of 1.3536:1 as of December 31, 2004) and an annual bonus
in a range of 30% to 50% of base salary, subject to the achievement of
performance goals. In addition, Mr. de Graaf is entitled to participate in
customary benefit plans.
Termination
Provisions
If
any of Messrs. Borghi or Fletcher is terminated without "cause" or
terminates his employment with "employee good reason," in each case, as these
terms are defined in the employment agreements, he will receive his base salary
until the end of the term (in the case of a without cause termination) or for
twelve months (in the case of a with employee good reason termination), a pro
rata portion of his annual bonus and reimbursements of continuation health
insurance premiums until the earlier of twelve months after termination of
employment and the day on which he is included in another employer's insurance
program.
If
Mr. Johnson is terminated without "cause" or terminates his employment with
"employee good reason," in each case, as these terms are defined in the
employment agreements, he will receive his base salary until the end of the term
(in the case of a without cause termination) or for twelve months (in the case
of a with employee good reason termination) and reimbursements of continuation
health insurance premiums until the earlier of twelve months after termination
of employment and the day on which he is included in another employer's
insurance program.
If
Mr. Gardhouse is terminated without “cause” as the term is defined in the
employment agreements, he will receive (a) if termination occurs prior to the
first anniversary of his Effective Date, his base salary for six months after
termination, (b) if termination occurs on or after the first anniversary but
prior to the second anniversary of his Effective Date, his base salary for nine
months after termination and (c) if termination occurs on or after the second
anniversary of his Effective Date, his base salary for twelve months after
termination. He will also receive a pro rata portion of his annual bonus
multiplied by (a) 50% if termination occurs prior to the first anniversary of
his Effective Date, (b) 75% if termination occurs on or after the first
anniversary but prior to the second anniversary of his Effective Date and (c)
100% if termination occurs on or after the second anniversary of the Effective
Date. The Company shall also reimburse Mr. Gardhouse for continuation of health
insurance premiums until the earlier of twelve months after termination of
employment and the day on which he is included in another employer's insurance
program.
If
Mr. de Graaf is terminated for a reason other than "cause," as defined in
his employment agreement, he is entitled to receive a payment in an amount
derived by the following formula: (50% + years of service x 20%) x
&#-4064;(annual salary + holiday
allowance + bonus), with a maximum of one-year's annual
salary + holiday allowance + bonus.
Mr.
Seikel and CHAAS Holdings entered into a separation agreement in which Mr.
Seikel will be paid based upon his base salary for nine months after his
separation date. He will also be reimbursed for continuation of health insurance
premiums until the earlier of 18 months after his separation date or the day on
which he is included in another employer's insurance program. CHAAS Holdings
also purchased from Mr. Seikel 1,006.04 vested common units and 2,109.80 vested
preferred units currently held. Mr. Seikel has retained 200.39 vested common
units and 2,109.80 vested preferred units that shall remain subject to the
Vesting Unit Repurchase Agreements.
Vesting
Unit Repurchase Agreements
At
the closing of the Acquisition, certain of our employees purchased an aggregate
of approximately 3.33% of CHAAS Holdings’ outstanding common units. In
connection with these purchases, each of the employees entered into a separate
vesting unit repurchase agreement with CHAAS Holdings that governs the rights,
vesting and repurchase of these units. Each vesting unit repurchase agreement
provides that all common units are initially unvested and have no rights
attached to them, including, without limitation, any rights to distributions,
allocations of income or losses, voting or otherwise, except to the extent such
unvested units become vested units in accordance with the vesting unit
repurchase agreement. CHAAS Holdings has agreed to cause one or more of its
subsidiaries to satisfy any payment obligations under the vesting unit
repurchase agreements to the extent that it does not have sufficient funds to do
so.
One-third
of the common units vest on each of the first, second and third anniversaries of
the first day of the month immediately following the employee's purchase of the
units, subject to the Castle Harlan Group achieving an assumed annualized
internal rate of return of 30% on its total equity investment in CHAAS Holdings
and its subsidiaries. The Castle Harlan Group's internal rate of return is
determined as of the end of the twelve month period ended on the last day of the
fiscal quarter immediately preceding each such anniversary by calculating the
proceeds the Castle Harlan Group would receive in a hypothetical sale of CHAAS
Holdings, assuming CHAAS Holdings was valued at an amount equal to 5.65 times
the consolidated EBITDA of CHAAS Holdings and its subsidiaries, adjusted for
certain non-recurring items, as of the end of such twelve month period and after
making appropriate adjustments for cash and indebtedness of CHAAS Holdings and
its subsidiaries and other specified items described in the vesting unit
repurchase agreement.
The
agreement also provides that if there is a change in control (as defined in the
vesting unit repurchase agreement) prior to April 15, 2006, the total
number of common units that have not yet vested would be accelerated, subject to
the Castle Harlan Group achieving a 30% annualized internal rate of return on
its total equity investment in CHAAS Holdings and its subsidiaries based on the
proceeds the Castle Harlan Group actually receives in the change in control. Any
common units that have not vested on or before April 15, 2006, whether on
an annual basis or upon a change in control, will never become vested under the
unit vesting repurchase agreement.
Upon
a termination of an employee's employment, CHAAS Holdings, LLC has the right,
but not the obligation, to repurchase within 60 days of the date of
termination (i) the unvested common units at the cost initially paid by the
employee for such units, without interest, and (ii) the vested units at
fair market value, determined in the same manner that vesting is determined as
described above. If termination of an employee's employment is for "cause" (as
defined in the vesting unit repurchase agreements) or without "employee good
reason" (as defined in the vesting unit repurchase agreements), then all common
units are deemed to be unvested. CHAAS Holdings is obligated to repurchase any
unvested units upon consummation of a change in control at the cost initially
paid by the employee for such units, without interest.
Rollover
Securities Purchase Agreement
In
connection with the Acquisition, class A units and options to purchase
class A units consisting of approximately 1.5% of the equity interests of
our Predecessor previously held by three of our employees were cancelled and
CHAAS Holdings issued common and preferred units and new options to acquire
common and preferred equity interests in CHAAS Holdings, all of which were fully
vested upon issuance. CHAAS Holdings has entered into a rollover securities
repurchase agreement with each of these employees governing the repurchase of
the new common and preferred units and options to purchase such units. CHAAS
Holdings has agreed to cause one or more of its subsidiaries to satisfy any
payment obligations under the rollover securities purchase agreements to the
extent that it does not have sufficient funds to do so.
Upon
a termination of an employee's employment for "cause" (as defined in the
rollover securities repurchase agreements), CHAAS Holdings has the right, but
not the obligation, to repurchase (i) the common units at the lesser of
(x) the cost paid by the employee for such common units and (y) the
fair market value (determined in the same manner fair market value is determined
under the vesting unit repurchase agreements described above), less, in the case
of options being repurchased, the exercise price for such common units and
(ii) the preferred units at the liquidation value of such preferred units,
assuming CHAAS Holdings was liquidated on the relevant determination date, less,
in the case of options, the exercise price for such preferred units.
Upon
a termination of an employee's employment for any reason other than "cause,"
CHAAS Holdings has the right, but not the obligation, to repurchase (i) the
common units at the fair market value (determined in the same manner fair market
value is determined under the vesting unit repurchase agreements described
above), less, in the case of options being repurchased, the exercise price for
such common units and (ii) the preferred units at the liquidation value of
such preferred units, assuming CHAAS Holdings was liquidated on the relevant
determination date, less, in the case of options, the exercise price for such
preferred units.
|
SECURITY
OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT
AND RELATED STOCKHOLDER MATTERS |
As
of March 31, 2005, CHAAS Holdings outstanding capitalization consisted of
approximately 51,019 common units and approximately 528,041preferred units. As
of March 31, 2005, AAHC’s outstanding capitalization consisted of 100 units, all
of which are directly owned by CHAAS Holdings.
The
following table sets forth information with respect to the beneficial ownership
of CHAAS Holdings units as of March 31, 2005 by:
|
• |
each
person who is known by us to beneficially own 5% or more of CHAAS Holdings
outstanding units; |
|
• |
each
of CHAAS Holdings’ managers; and |
|
• |
each
of our executive officers named in the Summary Compensation Table and all
of CHAAS Holdings' managers and our executive officers as a
group. |
To
our knowledge, each of the holders of units listed below has sole voting and
investment power as to the units owned unless otherwise noted.
Name
and Address of Beneficial Owner (1) |
|
Number
of Common Units |
|
Percentage
of Total Common
Units
(%) |
|
Number
of Preferred Units |
|
Percentage
of Total Preferred
Units
(%) |
|
|
|
|
|
|
|
|
|
|
|
Advanced
Accessory Acquisitions, LLC (“AAA”)(2) |
|
|
41,750.00 |
|
|
81.53 |
|
|
439,547.87 |
|
|
83.00 |
|
John
K. Castle (3) |
|
|
53,209.79 |
|
|
100.00 |
|
|
439,547.87 |
|
|
83.00 |
|
Harbourvest
Partners VI-Direct Fund L.P. (4) |
|
|
5,000.00 |
|
|
9.76 |
|
|
52,640.46 |
|
|
9.94 |
|
Stockwell
Fund L.P. (5) |
|
|
3,000.00 |
|
|
5.86 |
|
|
31,584.28 |
|
|
5.96 |
|
Marcel
Fournier |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
William
M. Pruellage |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Gian
Luigi Buitoni |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Thomas
W. Cook |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Christian
Coumans |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Erick
A. Reickert |
|
|
— |
|
|
— |
|
|
— |
|
|
— |
|
Terence
C. Seikel |
|
|
200.39 |
|
|
* |
|
|
2,109.80 |
|
|
* |
|
Alan
C. Johnson |
|
|
— |
|
|
* |
|
|
— |
|
|
* |
|
Richard
E. Borghi |
|
|
483.39 |
|
|
* |
|
|
— |
|
|
— |
|
Gerrit
de Graaf |
|
|
322.26 |
|
|
* |
|
|
— |
|
|
— |
|
Bryan
A. Fletcher |
|
|
248.76 |
|
|
* |
|
|
1,665.08 |
|
|
* |
|
All
managers and executive officers as a group (12 persons, including those
listed above) |
|
|
43,004.80 |
|
|
84.29 |
|
|
443322.75 |
|
|
83.72 |
|
__________________
* |
Denotes
beneficial ownership of less than 1% of the class of units. Beneficial
ownership is determined in accordance with the rules of the Commission. No
units subject to options or warrants are deemed outstanding for purposes
of computing the percentage ownership of the person holding such options
or warrants since they do not vest (other than upon a change in control)
within 60 days from March 31, 2005. See "Vesting Unit Repurchase
Agreements." |
(1) |
Addresses
are provided only for persons beneficially owning more than 5% of the
class of units. |
(2) |
CHP
IV is the direct parent of AAA, and as such may be deemed to be a
beneficial owner of the units owned by AAA. The address for AAA is c /o
Castle Harlan, Inc., 150 East 58th Street, New York, New
York 10155. |
(3) |
John
K. Castle, a member of CHAAS Holdings's Board of Managers, is the
controlling stockholder of Castle Harlan Partners IV, G.P., Inc., the
general partner of the general partner of CHP IV, the direct parent of
AAA, and as such may be deemed to be a beneficial owner of the units owned
by AAA and its affiliates. In addition, this amount includes 9,444.77
common units for which Mr. Castle may direct the voting pursuant to
voting trust agreements under which Mr. Castle acts as voting trustee
for the individuals and entities named below Mr. Castle's name on the
table. Furthermore, Mr. Castle may direct the voting pursuant to a
voting trust agreement under which Mr. Castle acts as voting trustee
for approximately 15 common units held by a non-executive officer that are
not reflected on this table. Mr. Castle disclaims beneficial
ownership of all units referred to in this paragraph in excess of his
proportionate partnership share of CHP IV. |
(4) |
The
address for Harbourvest Partners VI-Direct Fund L.P. is c/o
HarbourVest Partners, LLC, One Financial Center—44th Floor,
Boston, MA 02111. |
(5) |
The
address for Stockwell Fund L.P. is c/o Glencoe Capital, 222 West
Adams Street—Suite 1000,
Chicago, IL 60606. |
|
CERTAIN
RELATIONSHIPS AND RELATED
TRANSACTIONS |
Management
Agreement
At
the closing of the Acquisition, we entered into a management agreement with
Castle Harlan, pursuant to which Castle Harlan agreed to provide business and
organizational strategy, financial and investment management, advisory, merchant
and investment banking services to us upon the terms and conditions set forth in
the management agreement. As compensation for those services, we agreed to pay
Castle Harlan an annual fee equal to a percentage of their equity investment by
the Castle Harlan Group and on terms as set forth in the management agreement.
The current amount of the annual fee being charged by Castle Harlan is
approximately $3 million. The agreement is for an initial term expiring
December 31, 2008, renewable automatically from year to year thereafter unless
one of the parties gives notice of its desire to terminate within 90 days
before the expiration of the initial term or any subsequent one-year renewal
thereof. We have agreed to indemnify Castle Harlan against liabilities, costs,
charges and expenses relating to its performance of its duties, other than such
of the foregoing resulting from Castle Harlan's gross negligence or willful
misconduct. Payment of the management fee to Castle Harlan is subject to the
terms of our senior credit facilities.
Bridge
Financing
In
connection with the Acquisition, on April 15, 2003, Valley and SportRack
issued a convertible senior subordinated bridge note in favor of AAA. On
May 23, 2003, we fully repaid all principal and accrued interest on the
bridge note with a portion of the proceeds from the issuance of the 10¾% Senior
Notes. The subordinated promissory notes were guaranteed on a subordinated basis
by CHAAS Holdings and all of its domestic operating subsidiaries. The initial
principal amount of the bridge note was $55.0 million. The interest rate on
the bridge note was 12%, which was capitalized and added to the outstanding
principal.
Predecessor
Relationships
Prior
to the consummation of the Acquisition, F. Alan Smith and Barry Banducci, both
former members of AAS' Board of Managers, entered into consulting agreements
with AAS dated as of September 28, 2001. The consulting agreements each
provided for an annual consulting fee of $50,000. Following the termination date
and for so long as the consultant continued to serve on the Board of Managers of
AAS, the consultant was entitled to receive an annual board fee of no less than
10% of the aggregate purchase price for all units of AAS previously acquired by
him, which during the 2002 calendar year totaled $30,000 for Mr. Smith and
$25,000 for Mr. Banducci. The consulting agreements prohibited
Messrs. Smith and Banducci from disclosing non-public information about
AAS. In conjunction with the Acquisition, these consulting agreements were
terminated. Messrs. Smith and Banducci are no longer affiliated with our
company.
Prior
to the Acquisition, Donald J. Hoffman, one of AAS' former managers and a senior
advisor of the Sellers in connection with the Acquisition, had affiliations with
some of AAS' former equity holders. In addition, certain affiliated entities
served as agent banks and lenders under our then existing U.S. and Canadian
credit facilities and received certain related fees in connection therewith.
Mr. Hoffman is no longer affiliated with our company.
Prior
to the Acquisition, affiliates of J.P. Morgan Partners (23A SBIC), LLC, our
majority equity holder prior to the Acquisition, participated on a regular basis
in various investment and commercial banking transactions for AAS and our
affiliates. Neither J.P. Morgan Partners (23A SBIC), LLC nor any such affiliates
currently own any of our equity.
Other
In
connection with the acquisition of the MascoTech Accessories division of
MascoTech, Inc. by AAS in September 1995, AAS loaned Mr. Borghi,
the President and Chief Operating Officer of SportRack and a manager of AAS,
$100,000 to enable him to make his initial equity investment in AAS. The loan
was due on demand and the interest rate was 6.2% per annum. The loan, together
with interest accrued thereon, was repaid in full upon consummation of the
Acquisition.
|
PRINCIPAL
ACCOUNTANT FEES AND SERVICES |
On
November 20, 2003, the Board of Managers appointed Deloitte & Touche LLP
(“D&T”) to serve as our independent public accountants for the year ended
December 31, 2003, replacing PricewaterhouseCoopers LLP (“PwC”). D&T was
also retained to serve as our independent public accountants for the year ended
December 31, 2004.
The
Audit Committee of CHAAS Holdings approves in advance all services rendered by
D&T to us and our subsidiaries and approves all fees paid to D&T. The
Audit Committee requires that management obtain the prior approval of the Audit
Committee for all audit and permissible non-audit services to be provided by
D&T. The Audit Committee considers and approves anticipated audit and
permissible non-audit services to be provided by D&T during the year and
estimated fees. The Audit Committee will not approve non-audit engagements that
would violate rules of the Securities and Exchange Commission or impair the
independence of D&T.
During
the two years ended December 31, 2004, fees paid by the Company and the
Predecessor and their subsidiaries to D&T for services are summarized below.
During the two-year period, aggregate fees paid to D&T were $1.4
million.
|
|
December
31, |
|
December
31, |
|
|
|
2004 |
|
2003(c) |
|
Audit
fees |
|
$ |
468 |
|
$ |
330 |
|
Audit-related
fees (a) |
|
|
193 |
|
|
225 |
|
Tax
fees (b) |
|
|
179 |
|
|
30 |
|
Total |
|
$ |
840 |
|
$ |
585 |
|
(a) |
Fees
for 2004 include due diligence work for an acquisition investigation and
to support work for compliance with Sarbanes Oxley Section 404. Fees for
2003 are primarily for an audit of the closing statement of working
capital as of April 14, 2003, in connection with the
Acquisition. |
(b) |
Includes
fees for tax consulting and compliance. |
(c) |
The
Company also incurred fees of approximately $400,000 for D&T in 2003
for due diligence services performed prior to the
Acquisition. |
All
of the audit-related and tax services provided by D&T for the years ended
December 31, 2004 and 2003 and related fees described above were approved in
advance by the Audit Committee.
Item
15. |
EXHIBITS,
FINANCIAL STATEMENT SCHEDULES |
|
(a) |
The
following documents are filed as part of this Form
10-K: |
1.
Financial Statements:
A
list of the Consolidated Financial Statements, related notes and Report of
Independent Accountants is set forth in Item 8 of this report on Form
10-K.
2.
Financial Statement Schedules:
Schedule
II - Valuation and Qualifying Accounts
All
other schedules for which provision is made in the applicable accounting
regulations of the Securities and Exchange Commission are not required under the
related instructions, are inapplicable, are not material, or the information
called for thereby is otherwise included in the financial statements and,
therefore, have been omitted.
3.
Index to Exhibits:
Each
management contract or compensatory plan or arrangement filed as an exhibit to
this report is identified in this index to exhibits with a “+” sign following
the exhibit number.
Exhibit
Number |
Description |
|
3.1 |
Certificate
of Incorporation of Advanced Accessory Holdings
Corporation |
(A) |
|
|
|
3.2 |
By-laws
of Advanced Accessory Holdings Corporation |
(A) |
|
|
|
4.1 |
Indenture
dated as of February 4, 2004 among Advanced Accessory Holdings
Corporation, as Issuer, and BNY Midwest Trust Company, as
Trustee |
(A) |
|
|
|
4.2 |
Form
of 131/4% Senior Discount Notes due 2011 (included in Exhibit
4.1) |
|
|
|
|
4.3 |
Registration
Rights Agreement, dated February 4, 2004, among Advanced Accessory
Holdings Corporation, and the Initial Purchaser |
(A) |
|
|
|
10.1 |
Securities
Purchase Agreement, dated as of April 15, 2003 among AAS, the holders
of issued and outstanding equity interest, as Sellers, J.P. Morgan
Partners (23A SBIC), L.L.C., as Sellers' Representative, and CHAAS
Acquisitions, as Buyer |
(B) |
|
|
|
10.2 |
Amended
and Restated Credit Agreement dated as of May 23, 2003 among SportRack,
LLC, Valley Industries, LLC, and Brink B.V. as Borrowers, Antares Capital
Corporation as Co-Lead Arranger, Syndication Agent and a Lender, Merrill
Lynch Capital as Document Agent and a Lender, General Electric Capital
Corporation, as Agent,
Co-Lead
Arranger and a Lender |
(B) |
|
|
|
10.3 |
Security
Agreement, dated as of April 15, among CHAAS Acquisitions, LLC, AAS,
Valley Industries, LLC, SportRack, LLC, AAS Capital Corporation, ValTek,
LLC, AAS Acquisitions, LLC, Grantors, and General Electric Capital
Corporation, as Agent for Lenders |
(B) |
|
|
|
10.4 |
Form
of Pledge Agreement |
(B) |
|
|
|
10.5 |
Form
of Subordinated Promissory Note issued by SportRack, LLC and Valley
Industries, LLC under the SPA dated April 15, 2003 |
(B) |
10.6 |
Form
of Subordinated Guarantee for the Subordinated Promissory
Note. |
(B) |
|
|
|
10.7+ |
Executive
Employment Agreement, dated April 15, 2003 between Terence C. Seikel and
CHAAS Acquisitions, LLC |
(B) |
|
|
|
10.8+ |
Executive
Employment Agreement, dated April 15, 2003 between Richard E. Borghi and
CHAAS Acquisitions, LLC |
(B) |
|
|
|
10.9+ |
Executive
Employment Agreement, dated April 15, 2003 between Bryan Flectcher
and CHAAS Acquisitions, LLC |
(B) |
|
|
|
10.10 |
Management
Agreement dated April 15, 2003 among Castle Harlan, Inc., AAS and CHAAS
Acquisitions, LLC |
(B) |
|
|
|
10.11+ |
Executive
Employment Agreement, dated March 12, 2004 between Ronald J. Gardhouse and
CHAAS, Holdings, LLC |
(C) |
|
|
|
10.12+ |
Executive
Separation Agreement, dated September 7, 2004 between Terence C. Seikel
and CHAAS Holdings, LLC |
(D) |
|
|
|
10.13+ |
Executive
Separation Agreement dated March 31, 2005 between Richard Borghi and CHAAS
Holdings, LLC |
(E) |
|
|
|
10.14 |
Consent
and Second Amendment to Amended and Restated Credit Agreement among
SportRack, LLC, Valley Industries, LLC, and Brink B.V. as Borrowers, other
credit partier therein, General Electric Capital Corporation, individually
as a Lender and as Agent for the Lenders and the Lenders therein,
dated November 24, 2003 |
(E) |
|
|
|
10.15 |
Consent
and Third Amendment to Amended and Restated Credit Agreement among
SportRack, LLC, Valley Industries, LLC, and Brink B.V. as Borrowers, other
credit parties therein, General Electric Capital Corporation, as a Lender
and as Agent for the Lenders and the as Agent, Co-Lead Arranger
and a Lender and the Lenders therein, dated February 4,
2004 |
(E) |
|
|
|
10.16 |
Fourth
Amendment to Amended and Restated Credit Agreement among SportRack, LLC,
Valley Industries, LLC, and Brink B.V. as Borrowers, Antares Capital
Corporation as Co-Lead Arranger, Syndication Agent and a Lender, Merrill
Lynch Capital as Document Agent and a Lender, General Electric Capital
Corporation, as Agent, Co-Lead Arranger and a Lender, dated March 30,
2005 |
(E) |
|
|
|
12.1* |
|
|
|
|
|
14.1 |
Finance
Code of Ethics for certain employees |
(F) |
|
|
|
14.2 |
AAS
Code of Ethics Policy for all employees |
(E) |
|
|
|
21.1 |
List
of subsidiaries of the Company |
(A) |
|
|
|
31.1* |
|
|
|
|
|
31.2* |
|
|
|
|
|
32.1* |
|
|
|
|
|
32.2* |
|
|
|
(A) |
Previously
filed as an exhibit to the Registrant's Registration Statement on Form S-4
(File No. 333-114547) filed, April 16,
2004. |
|
(B) |
Previously
filed as an exhibit to Amendment No. 1 to the AAS's Registration Statement
on Form S-4 (File No. 333-106356) filed September 9,
2003. |
|
(C) |
Previously
filed as an exhibit to the CHAAS Acquisitions, LLC's Quarterly Report on
Form 10-Q for the quarter ended March 31, 2004 filed on May 13, 2004.
|
|
(D) |
Previously
filed as an exhibit to the Registrant's Current Report on Form 8-K filed,
September 8, 2004. |
|
(E) |
Previously
filed as an exhibit to CHAAS Acquisitions, LLC's Annual Report on Form
10-K for the year ended December 31, 2004, filed on March 31,
2005. |
|
(F) |
Previously
filed as an exhibit to CHAAS Acquisitions, LLC's Annual Report on Form
10-K for the year ended December 31, 2003, filed on March 29,
2004. |
(b) |
Reference
is made to Item 15(a)(3) above. |
(c) |
Reference
is made to Item 15(a)(2) above. |
__________
Pursuant
to the requirements of Section 13 or 15(d) of the Securities Exchange Act of
1934, the registrant has duly caused this report to be signed on its behalf by
the undersigned, thereunto duly authorized.
|
|
Advanced
Accessory Holdings, Corp. |
|
|
|
Date:
March 31, 2005 |
By: |
/s/ ALAN
C. JOHNSON |
|
|
|
Alan
C. Johnson |
|
|
|
President
and Chief Executive Officer
(Authorized
Signatory) |
Pursuant
to the requirements of the Securities Exchange Act of 1934, this report
has been signed below, by the following persons on behalf of the
registrant and in the capacities and on the dates
indicated. |
|
Signature |
Title |
|
|
/s/
ALAN C. JOHNSON |
|
Alan
C. Johnson
Dated:
March 31, 2005 |
President
and Chief Executive Officer (Principal Executive
Officer) |
|
|
/s/ RONALD
J. GARDHOUSE |
|
Ronald
J. Gardhouse
Dated:
March 31, 2005 |
Executive
Vice-President and Chief Financial Officer (Principal Financial
Officer) |
|
|
ADVANCED
ACCESSORY HOLDINGS CORPORATION
SCHEDULE
II - VALUATION AND QUALIFYING ACCOUNTS
For
the Year Ended December 31, 2004 (Company),
the
Periods from April 15, 2003 to December 31, 2003
(Company),
and
January 1, 2003 to April 14, 2003 (Predecessor)
and
the Year Ended December 31, 2002 (Predecessor)
(Dollar
amounts in thousands)
|
|
|
|
Additions |
|
|
|
|
|
|
|
Balance
at
beginning
of
period |
|
Charged
to
costs
and
expenses |
|
Charged
to
other
accounts
(1) |
|
Write-offs |
|
Balance
at
end of
period |
|
Allowance
for doubtful accounts |
|
|
|
|
|
|
|
|
|
|
|
For
the year ended December 31, 2004 |
|
$ |
2,189 |
|
$ |
586 |
|
$ |
(111 |
) |
$ |
(586 |
) |
$ |
2,078 |
|
For
the period ended December 31, 2003 |
|
|
1,781 |
|
|
658 |
|
|
(22 |
) |
|
(228 |
) |
|
2,189 |
|
For
the period ended April 14, 2003 |
|
|
1,857 |
|
|
117 |
|
|
111 |
|
|
(304 |
) |
|
1,781 |
|
For
the year ended December 31, 2002 |
|
|
1,788 |
|
|
245 |
|
|
120 |
|
|
(296 |
) |
|
1,857 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance
for inventory and
lower
of cost or market reserve |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For
the year ended December 31, 2004 |
|
$ |
3,448 |
|
$ |
2,146 |
|
$ |
808 |
|
$ |
(1,077 |
) |
$ |
5,325 |
|
For
the period ended December 31, 2003 |
|
|
3,541 |
|
|
1,004 |
|
|
(513 |
) |
|
(584 |
) |
|
3,448 |
|
For
the period ended April 14, 2003 |
|
|
2,910 |
|
|
611 |
|
|
298 |
|
|
(278 |
) |
|
3,541 |
|
For
the year ended December 31, 2002 |
|
|
2,828 |
|
|
1,284 |
|
|
157 |
|
|
(1,359 |
) |
|
2,910 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance
for reimbursable tooling |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For
the year ended December 31, 2004 |
|
$ |
567 |
|
$ |
600 |
|
$ |
92 |
|
$ |
181 |
|
$ |
1,440 |
|
For
the period ended December 31, 2003 |
|
|
1,443 |
|
|
(170 |
) |
|
— |
|
|
(706 |
) |
|
567 |
|
For
the period ended April 14, 2003 |
|
|
1,588 |
|
|
74 |
|
|
— |
|
|
(219 |
) |
|
1,443 |
|
For
the year ended December 31, 2002 |
|
|
816 |
|
|
672 |
|
|
— |
|
|
100 |
|
|
1,588 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance
for deferred tax assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For
the year ended December 31, 2004 |
|
$ |
3,854 |
|
$ |
15,531 |
|
$ |
284 |
|
$ |
— |
|
$ |
19,669 |
|
For
the period ended December 31, 2003 |
|
|
2,427 |
|
|
788 |
|
|
639 |
|
|
— |
|
|
3,854 |
|
For
the period ended April 14, 2003 |
|
|
2,799 |
|
|
(440 |
) |
|
68 |
|
|
— |
|
|
2,427 |
|
For
the year ended December 31, 2002 |
|
|
5,739 |
|
|
(2,970 |
) |
|
30 |
|
|
— |
|
|
2,799 |
|
__________
(1)
Charges
to other accounts include amounts related to acquired companies and the effects
of changing foreign currency exchange rates for the Company’s foreign
subsidiaries.