UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 Form 10-Q (Mark One) [X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended December 31, 2004 OR [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from _____________ to _________________ Commission file number: 333-31282 OSullivan Industries, Inc. (Exact name of registrant as specified in its charter) Delaware 43-0923022 (State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.) 10 Mansell Court East, Roswell, Georgia 30076 (Address of principal executive offices) (ZIP Code) (678) 939-0800 (Registrants telephone number, including area code) 1900 Gulf Street, Lamar, Missouri 64759 (Former name, former address and former fiscal year, if changed since last report) Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes No X As of February 10, 2005, 100 shares of common stock, par value $1.00 per share, of OSullivan Industries, Inc. were outstanding and held by OSullivan Industries Holdings, Inc. - ------------------------------------------------------------------------------------------------------------------------ -1- PART I ITEM 1. FINANCIAL STATEMENTS. OSULLIVAN INDUSTRIES, INC. AND SUBSIDIARIES (A wholly owned subsidiary of OSullivan Industries Holdings, Inc.) UNAUDITED CONSOLIDATED BALANCE SHEETS (in thousands, except for share data) December 31, June 30, Assets 2004 2004 -------------- ------------- Current assets: Cash and cash equivalents $ 11,013 $ 5,250 Trade receivables, net of allowance for doubtful accounts of $2,058 and $2,144, respectively 23,216 22,579 Inventories, net 41,478 55,071 Prepaid expenses and other current assets 2,702 3,229 ------------ ------------- Total current assets 78,409 86,129 Property, plant and equipment, net 56,060 61,683 Other assets 7,416 8,256 Goodwill, net of accumulated amortization 38,088 38,088 ------------ ------------- Total assets $ 179,973 $ 194,156 ============ =========== Liabilities and Stockholders Deficit Current liabilities: Accounts payable $ 9,244 $ 8,199 Accrued advertising 9,656 9,422 Accrued liabilities 14,295 15,177 Payable to parent tax sharing agreement 3,658 ------------ ----------- Total current liabilities 33,195 36,456 Long-term debt 198,472 197,820 Other liabilities 3,104 3,276 Payable to parent tax sharing agreement 70,067 66,409 Other payable to parent 2,987 2,254 ------------ ----------- Total liabilities 307,825 306,215 Commitments and contingent liabilities (Notes 9, 10 and 11) Stockholders deficit: Common stock, $1.00 par value; 100 shares authorized, issued and outstanding at June 30, 2004 and December 31, 2004, respectively Retained deficit (130,053) (113,620) Accumulated other comprehensive income 2,201 1,561 ------------ ------------- Total stockholders deficit (127,852) (112,059) ------------ ------------- Total liabilities and stockholders deficit $ 179,973 $ 194,156 ============ =========== The accompanying notes are an integral part of these consolidated financial statements. ============ =========== OSULLIVAN INDUSTRIES, INC. AND SUBSIDIARIES (A wholly owned subsidiary of OSullivan Industries Holdings, Inc.) UNAUDITED CONSOLIDATED STATEMENTS OF OPERATIONS (in thousands) Three months ended Six months ended December 31, December 31, -------------------------- -------------------------- 2004 2003 2004 2003 ------------ ------------ ------------ ------------ Net sales $ 66,186 $ 65,234 $ 128,866 $ 136,698 Cost of sales 57,117 50,645 108,360 107,801 ------------ ------------ ------------ ------------ Gross profit 9,069 14,589 20,506 28,897 ------------ ------------ ------------ ------------ Operating expenses: Selling, marketing and administrative 12,160 11,479 23,377 21,836 Casualty loss 250 250 ------------ ------------ ------------ ------------ Operating income (loss) (3,091) 2,860 (2,871) 6,811 Other income (expense): Interest expense (6,798) (6,963) (13,566) (13,057) Interest income 2 8 4 31 Other financing costs, net 616 (2,678) ------------ ------------ ------------ ------------ Loss before income tax provision (9,887) (3,479) (16,433) (8,893) Income tax provision ------------ ------------ ------------ ------------ Net loss $ (9,887)$ (3,479) $ (16,433)$ (8,893) ============ ============ ============ ============ The accompanying notes are an integral part of these consolidated financial statements. ============ ============ ============ ============ OSULLIVAN INDUSTRIES, INC. AND SUBSIDIARIES (A wholly owned subsidiary of OSullivan Industries Holdings, Inc.) UNAUDITED CONSOLIDATED STATEMENTS OF CASH FLOWS (in thousands) Six months ended December 31, ------------------------ 2004 2003 ---------- ---------- Cash flow provided by operating activities: Net loss $ (16,433) $ (8,893) Adjustments to reconcile net loss to net cash provided by operating activities: Depreciation and amortization 6,313 6,595 Amortization of debt issuance cost 829 826 Amortization of debt discount 650 396 Bad debt expense (recoveries) (165) 101 Loss on disposal of assets 7 6 Debt extinguishment costs, net 2,678 Accrual of special payment on options to purchase Series A junior preferred stock 785 686 Changes in assets and liabilities: Trade receivables (472) (4,292) Inventories 13,593 2,045 Other assets 387 436 Accounts payable and accrued liabilities 39 3,915 ---------- ---------- Net cash provided by operating activities 5,533 4,499 ---------- ---------- Cash flow used for investing activities: Capital expenditures (503) (540) ---------- ---------- Cash flow provided (used) for financing activities: Proceeds from borrowings 5,700 95,000 Repayment of borrowings (5,700) (92,265) Debt issuance costs (3,806) Advances on intercompany loans 733 508 ---------- ---------- Net cash flow provided (used) for financing activities 733 (563) Net increase in cash and cash equivalents 5,763 3,396 Cash and cash equivalents, beginning of period 5,250 7,977 ---------- ---------- Cash and cash equivalents, end of period $ 11,013 $ 11,373 ========== ========== Non-cash investing and financing activities: Capital expenditures included in accounts payable $ 43 $ 17 The accompanying notes are an integral part of these consolidated financial statements. OSULLIVAN INDUSTRIES, INC. AND SUBSIDIARIES (A wholly owned subsidiary of OSullivan Industries Holdings, Inc.) UNAUDITED CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS DEFICIT For the six months ended December 31, 2004 (in thousands) Accumulated other Total Retained comprehensive stockholders Comprehensive deficit income deficit income (loss) ------------ --------------- --------------- ---------------- ------------ --------------- --------------- ---------------- Balance, June 30, 2004 $ (113,620) $ 1,561 $ (112,059) Net loss (16,433) (16,433)$ (16,433) Cumulative translation adjustments 640 640 640 ------------ --------------- --------------- ---------------- Balance, December 31, 2004 $ (130,053) $ 2,201 $ (127,852)$ (15,793) ============ =============== =============== ================ The accompanying notes are an integral part of these consolidated financial statements. ============ =============== =============== ================ OSULLIVAN INDUSTRIES, INC. (A wholly owned subsidiary of OSullivan Industries Holdings, Inc.) NOTES TO UNAUDITED CONSOLIDATED FINANCIAL STATEMENTS December 31, 2004 Note 1 Basis of Presentation The unaudited consolidated financial statements of OSullivan Industries, Inc. and subsidiaries (OSullivan), a wholly owned subsidiary of OSullivan Industries Holdings, Inc. ("OSullivan Holdings"), included herein have been prepared in accordance with generally accepted accounting principles for interim financial information and with instructions to Form 10-Q and Article 10 of Regulation S-X. Certain information and footnote disclosures normally included in financial statements prepared in accordance with generally accepted accounting principles have been condensed or omitted pursuant to such rules and regulations. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. The financial statements should be read in conjunction with the audited financial statements and notes thereto included in OSullivans Annual Report on Form 10-K for the fiscal year ended June 30, 2004. The interim results are not necessarily indicative of the results that may be expected for a full year. OSullivan is the sole owner of OSullivan Industries - Virginia, Inc. ("OSullivan Industries - Virginia") and OSullivan Furniture Factory Outlet, Inc. Note 2 Liquidity O Sullivan has a stockholders deficit of approximately $127.9 million as of December 31, 2004, incurred a net loss of $16.4 million for the six months ended December 31, 2004 and expects to incur additional losses during the remainder of the fiscal year ending June 30, 2005. OSullivans net sales have declined each of the past four years. OSullivans sales and operating results during fiscal 2004 and the first two quarters of fiscal 2005 were impacted by increased competition from foreign and domestic competitors, a product mix reflecting more promotional merchandise, unfavorable manufacturing overhead variances incurred from lower production levels due to lower sales and execution of our inventory reduction plan and higher raw material costs, principally particleboard and fiberboard. OSullivan has recently added several new key members to its executive management team. The new executive management team has evaluated OSullivans strategies and core competencies to determine the most effective way to improve sales, reduce costs and increase operating income. Management has developed and is implementing a strategic plan developed from that evaluation. OSullivan refinanced its previous senior credit facility on September 29, 2003. As a result of the refinancing, OSullivan has no principal payments on debt due until October 2008. In connection with the refinancing, OSullivan entered into a five year $40 million revolving credit agreement. Borrowing availability under the credit agreement is subject to, among other things, a borrowing base determined by qualified inventory and accounts receivable levels, and is further reduced by outstanding letters of credit. OSullivan expects borrowing availability under the credit agreement to approximate $7 million to $12 million, after the effect of outstanding letters of credit ($15.2 million at December 31, 2004), from January 2005 through the end of fiscal 2005. Decreased demand for OSullivan products, as well as efforts to reduce working capital requirements, could negatively affect levels of inventory and accounts receivable and the availability of borrowings under the credit agreement. No borrowings were outstanding under the credit agreement at December 31, 2004. OSullivans efforts to reduce its inventory levels are reducing the borrowing availability under the credit agreement because borrowing availability under the credit agreement is based in part on qualified inventory. Management feels, however, that lower inventory levels will reduce cash investments in inventory and reduce inventory damage, storage costs and obsolescence. OSullivan management believes that cash on hand, net cash to be generated from operations, and forecasted availability under the credit agreement will be sufficient to meet OSullivans cash needs for the next twelve months. OSullivan was in compliance with its debt covenants at December 31, 2004 and expects to remain in compliance with these covenants during the next twelve months. In the event that revenues are significantly below fiscal year 2005 forecasted revenues, OSullivan believes it has the ability to reduce or delay discretionary expenditures and further reduce operating costs and expenses so that it will have sufficient cash resources through the next twelve months. However, there can be no assurance that OSullivan will be able to adjust its costs in sufficient time to respond to revenue shortfalls, should that occur. Note 3 New Accounting Standards In December 2004, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 123(R) (SFAS 123(R)). SFAS 123(R) revised SFAS 123, Accounting for Stock-Based Compensation, and requires companies to expense the fair value of employee stock options and other forms of stock-based compensation. OSullivan will adopt this standard on July 1, 2005. OSullivan is currently evaluating the impact of SFAS 123(R) on its consolidated financial statements and has not yet selected a transition method for adopting this standard. In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4, (SFAS 151). The amendments made by SFAS 151 clarify that abnormal amounts of idle facility expense, freight, handling costs and wasted materials (spoilage) should be recognized as current-period charges. SFAS 151 also requires that allocation of fixed production overheads to the costs of inventory conversion be based on normal capacity of the production facilities. OSullivan will adopt this accounting standard on July 1, 2005. OSullivan is currently evaluating the financial statement impact of the adoption of SFAS 151. Note 4 Stock Based Compensation OSullivan accounts for stock-based compensation for employees under Accounting Principles Board (APB) Opinion No. 25, Accounting for Stock Issued to Employees, and has elected the disclosure-only alternative under SFAS 123, as amended by SFAS 148. No stock-based compensation cost is recorded, as all options granted have an exercise price equal to the market value of the stock on the date of the grant. In accordance with SFAS 148, the following table presents the effect on net income (loss) had compensation cost for OSullivans stock plans been determined consistent with SFAS 123: Three months ended Six months ended December 31, December 31, ----------------------------- ------------------------ 2004 2003 2004 2003 ----------- ----------- ----------- ----------- (in thousands) ----------- ----------- ----------- Net loss as reported $ (9,887) $ (3,479) $ (16,433$ (8,893) Less: total stock-based compensation expense determined under fair value method for all stock options, net of related income tax (2) (1) (3) (2) ----------- ----------- ----------- ----------- Pro forma net loss $ (9,889) $ (3,480) $ (16,436$ (8,895) =========== =========== =========== =========== For purposes of pro forma disclosures, the estimated fair value of the options is amortized to expense over the vesting period. No options were granted in the six months ended December 31, 2003. Effective November 18, 2004, the Board of Directors of OSullivan Holdings approved a new 2004 Class A Common Stock Option Plan providing for the issuance of options to purchase up to 93,182 shares of Class A common stock, par value $0.01 per share, subject to adjustment. Under the plan, options may be granted to executives and other key employees of OSullivan Holdings and its subsidiaries. The plan will be administered by the Compensation Committee of OSullivan Holdings Board of Directors, which will set the terms for each option agreement. Option terms may extend no longer than ten years, and exercise prices must be at least fair market value on the date of grant of the stock option. Vesting terms will be subject to the attainment of certain performance targets, the passage of time or otherwise; provided, however, that all shares will vest upon a sale, merger or change of control of OSullivan Holdings. The Compensation Committee will designate options as incentive stock options or non-qualified stock options at the time of grant. An option holder may pay the exercise price for options exercised in cash, in shares of previously owned common stock of OSullivan Holdings or by a reduction in the number of shares to be received by the exercising option holder. Any applicable withholding taxes must be paid in cash, by delivery of previously owned shares or by a reduction in the number of shares to be received by the exercising option holder. Effective November 18, 2004, the Compensation Committee granted options to purchase 48,000 shares of Class A common stock of OSullivan Holdings at an exercise price of $0.01 per share, which is the estimated fair value of the underlying common stock at the date of grant. The options vest in five annual installments beginning November 12, 2005 and expire on November 12, 2014. None of these options were exercisable at December 31, 2004. Note 5 Shipping and Handling Costs OSullivan reports amounts billed to customers as revenue, the cost for warehousing operations in cost of sales and freight out costs as part of selling, marketing and administrative expenses. Freight out costs included in selling, marketing and administrative expenses in the second quarters of fiscal 2005 and fiscal 2004 were approximately $2.1 million and $1.7 million, respectively. Freight out costs in the six months ended December 31, 2004 and 2003 were $4.2 million and $3.2 million, respectively. Note 6 Inventory Inventory, net, consists of the following: December 31, June 30, 2004 2004 --------------- ----------- (in thousands) -- Finished goods $ 22,776 $ 36,645 Work in process 4,928 4,817 Raw materials 13,774 13,609 ------------- --------- $ 41,478 $ 55,071 ============= ========= During the six months ended December 31, 2004, OSullivan increased its finished goods inventory allowance by approximately $737,000 and decreased its allowance for maintenance and supplies inventory by approximately $1.4 million. Note 7 Accrued Liabilities Accrued liabilities consist of the following: December 31, June 30, 2004 2004 --------------- ------------ (in thousands) --- Accrued interest $ 7,648 $ 7,684 Accrued compensation 5,051 6,515 Other 1,596 978 ------------- --------- $ 14,295 $ 15,177 ============= ========= Note 8 Condensed Consolidating Financial Information In November 1999 OSullivan issued $100 million of 13.375% senior subordinated notes due 2009. These notes are unsecured obligations of OSullivan; however, they were guaranteed on an unsecured basis by OSullivan Industries - Virginia and any future subsidiaries created, including OSullivan Furniture Factory Outlet, Inc., which commenced operations in April 2002. The guarantees are full and unconditional. In fiscal 2000, OSullivan exchanged the senior subordinated notes issued in November 1999 for notes with substantially identical terms and associated guarantees. The exchange notes have been registered under the Securities Act of 1933, as amended. The accompanying condensed consolidating financial information has been prepared and presented pursuant to SEC rules and regulations. Condensed Consolidating Statements of Operations Three months ended December 31, 2004 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating onsolidated Industries Subsidiaries CAdjustments C ----------- ------------ -------------- ------------- Net sales $ 50,228 $ 15,958$ $ 66,186 Cost of sales 42,690 14,427 57,117 ----------- ------------ -------------- ------------- Gross profit 7,538 1,531 9,069 Operating expenses: Selling, marketing and administrative 10,538 1,622 12,160 ----------- ------------ -------------- ------------- Operating loss (3,000) (91) (3,091) Other income (expense): Interest expense (6,652) (146) (6,798) Interest income 2 2 Equity in loss of subsidiary (237) 237 ----------- ------------ -------------- ------------- Loss before income tax provision (9,887) (237) 237 (9,887) Income tax provision ----------- ------------ -------------- ------------- Net loss $ (9,887)$ (237$ 237$ (9,887) =========== ============ ============== ============= Three months ended December 31, 2003 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating onsolidated Industries Subsidiaries CAdjustments C ----------- ------------ -------------- ------------- Net sales $ 54,600 $ 10,634$ $ 65,234 Cost of sales 41,336 9,309 50,645 ----------- ------------ -------------- ------------- Gross profit 13,264 1,325 14,589 Operating expenses: Selling, marketing and administrative 10,375 1,104 11,479 Casualty loss 250 250 ----------- ------------ -------------- ------------- Operating income 2,639 221 2,860 Other income (expense): Interest expense (6,723) (240) (6,963) Interest income 8 8 Other financing income, net 616 616 Equity in loss of subsidiary (19) 19 ----------- ------------ -------------- ------------- Loss before income tax provision (3,479) (19) 19 (3,479) Income tax provision ----------- ------------ -------------- ------------- Net loss $ (3,479)$ (19$ 19$ (3,479) =========== ============ ============== ============= Six months ended December 31, 2004 (in thousands) ---------------------------------------------------------- OSullivan Guarantor Consolidating onsolidated Industries Subsidiaries Adjustments C ----------- ------------- --------------- ------------- Net sales $ 98,590$ 30,276$ $ 128,866 Cost of sales 81,645 26,715 108,360 ----------- ------------- --------------- ------------- Gross profit 16,945 3,561 20,506 Operating expenses: Selling, marketing and administrative 20,333 3,044 23,377 ----------- ------------- --------------- ------------- Op Operating income (loss) (3,388) 517 (2,871) Other income (expense): Interest expense (13,314) (252) (13,566) Interest income 4 4 Equity in earnings (loss) of subsidiary 265 (265) ----------- ------------- --------------- ------------- Income (loss) before income tax provision (16,433) 265 (265) (16,433) Income tax provision ----------- ------------- --------------- ------------- Net income (loss) $ (16,433$ 265$ (265$ (16,433) =========== ============= =============== ============= Six months ended December 31, 2003 (in thousands) ---------------------------------------------------------- OSullivan Guarantor Consolidating onsolidated Industries Subsidiaries Adjustments C ----------- ------------- --------------- ------------- Net sales $ 107,682$ 29,016$ $ 136,698 Cost of sales 82,164 25,637 107,801 ----------- ------------- --------------- ------------- Gross profit 25,518 3,379 28,897 Operating expenses: Selling, marketing and administrative 18,956 2,880 21,836 Casualty loss 250 250 ----------- ------------- --------------- ------------- Op Operating income (loss) 6,312 499 6,811 Other income (expense): Interest expense (12,601) (456) (13,057) Interest income 31 31 Other financing expense, net (2,678) (2,678) Equity in earnings (loss) of subsidiary 43 (43) ----------- ------------- --------------- ------------- Income (loss) before income tax provision (8,893) 43 (43) (8,893) Income tax provision ----------- ------------- --------------- ------------- Net income (loss) $ (8,893$ 43$ (43)$ (8,893) =========== ============= =============== ============= Condensed Consolidating Balance Sheets December 31, 2004 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating Industries Subsidiaries CAdjustments Consolidated ----------- ------------ -------------- ------------- ASSETS: Current assets $ 70,444 $ 7,965$ $ 78,409 Property, plant and equipment, net 30,680 25,380 56,060 Other assets 7,360 56 7,416 Investment in subsidiaries 48,595 (48,595) Goodwill 38,088 38,088 Receivable from parent 45,348 (45,348) ----------- ------------ -------------- ------------- Total assets $ 195,167 $ 78,749$ (93,943$ 179,973 =========== ============ ============== ============= LIABILITIES AND STOCKHOLDERS EQUITY (DEFICIT): Current liabilities $ 30,346 $ 2,849$ $ 33,195 Long-term debt 188,472 10,000 198,472 Payable to affiliates 48,335 (45,348) 2,987 Other liabilities 3,104 3,104 Payable to parent - tax sharing agreement 52,762 17,305 70,067 Stockholders equity (deficit) (127,852) 48,595 (48,595) (127,852) ----------- ------------ -------------- ------------- Total liabilities and $ 195,167 $ 78,749$ (93,943$ 179,973 stockholders equity (deficit) =========== ============ ============== ============= June 30, 2004 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating Industries Subsidiaries CAdjustments Consolidated ----------- ------------ -------------- ------------- ASSETS: Current assets $ 77,972 $ 8,157$ $ 86,129 Property, plant and equipment, net 34,292 27,391 61,683 Other assets 8,186 70 8,256 Investment in subsidiaries 34,364 (34,364) Goodwill 38,088 38,088 Receivable from subsidiary - tax sharing agreement Receivable from affiliates 41,279 (41,279) ----------- ------------ -------------- ------------- Total assets $ 192,902 $ 76,897$ (75,643$ 194,156 =========== ============ ============== ============= LIABILITIES AND STOCKHOLDERS EQUITY (DEFICIT): Current liabilities $ 17,889 $ 18,567$ $ 36,456 Long-term debt 187,820 10,000 197,820 Mandatorily redeemable senior preferred stock Payable to affiliates 43,533 (41,279) 2,254 Other liabilities 3,276 3,276 Payable to parent - tax sharing agreement 52,443 13,966 66,409 Stockholders equity (deficit) (112,059) 34,364 (34,364) (112,059) ----------- ------------ -------------- ------------- Total liabilities and $ 192,902 $ 76,897$ (75,643$ 194,156 stockholders equity (deficit) =========== ============ ============== ============= Condensed Consolidating Statements of Cash Flows Six months ended December 31, 2004 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating onsolidated Industries Subsidiaries CAdjustments C ----------- ------------ -------------- ------------- Net cash flows provided (used) by: Operating activities: $ 1,468 $ 4,065$ $ 5,533 ----------- ------------ -------------- ------------- Investing activities: Capital expenditures (383) (120) (503) Repayment of loans to affiliates 4,069 (4,069) ----------- ------------ -------------- ------------- Net 3,686 (120) (4,069) (503) ----------- ------------ -------------- ------------- Op Financing activities: Advances (repayment) of loans from affiliates 733 (4,069) 4,069 733 Proceeds from borrowings 5,700 5,700 Repayment of borrowings (5,700) (5,700) ----------- ------------ -------------- ------------- Net 733 (4,069) 4,069 733 ----------- ------------ -------------- ------------- Cash and cash equivalents: Net increase (decrease) in cash and cash equivalents 5,887 (124) 5,763 Cash and cash equivalents, beginning of period 5,023 227 5,250 ----------- ------------ -------------- ------------- Cash and cash equivalents, end of $ 10,910 $ 103$ $ 11,013 period =========== ============ ============== ============= Six months ended December 31, 2003 (in thousands) --------------------------------------------------------- OSullivan Guarantor onsolidating onsolidated Industries Subsidiaries CAdjustments C ----------- ------------ -------------- ------------- Net cash flows provided (used) by: Operating activities: $ (2,863)$ 7,362$ $ 4,499 ----------- ------------ -------------- ------------- Investing activities: Capital expenditures (462) (78) (540) Repayment of loans to affiliates 7,083 (7,083) ----------- ------------ -------------- ------------- Net 6,621 (78) (7,083) (540) ----------- ------------ -------------- ------------- Op Financing activities: Advances (repayment) of loans from affiliates 508 (7,083) 7,083 508 Proceeds from borrowings 95,000 95,000 Repayment of borrowings (92,265) (92,265) Debt issuance costs (3,806) (3,806) ----------- ------------ -------------- ------------- Net (563) (7,083) 7,083 (563) ----------- ------------ -------------- ------------- Cash and cash equivalents: Net increase in cash and cash equivalents 3,195 201 3,396 Cash and cash equivalents, beginning of period 7,878 99 7,977 ----------- ------------ -------------- ------------- Cash and cash equivalents, end of $ 11,073 $ 300$ $ 11,373 period =========== ============ ============== ============= Note 9 Income Taxes OSullivan Holdings entered into a significant tax sharing and tax benefit reimbursement agreement with RadioShack Corporation (OSullivans former parent) in 1994. See Note 3 to the consolidated financial statements included in OSullivans Annual Report on Form 10-K for the year ended June 30, 2004. Because of the current tax benefits associated with the Section 338 election and the valuation allowance recorded in the fiscal year ended June 30, 2002, OSullivan recorded no tax expense for the three and six months ended December 31, 2004 and 2003. Note 10 Related Party Transactions BRS. OSullivan Industries entered into a management services agreement with Bruckmann, Rosser, Sherrill & Co., LLC (BRS) for strategic and financial advisory services on November 30, 1999. The fee for these services is the greater of (a) 1% of OSullivan Industries consolidated cash flow (as defined in the indenture related to the OSullivan Industries senior subordinated notes) or (b) $300,000 per year. Under the management services agreement, BRS can also receive reimbursement for expenses. The credit agreement, the indenture for the senior secured notes and the management services agreement all contain certain restrictions on the payment of the management fee. The management services agreement provides that no cash payment for the management fee can be made unless the fixed charge coverage ratio (as defined in the indenture for the senior subordinated notes) for OSullivan Industries most recently ended four full fiscal quarters would have been greater than 2.0 to 1.0. Similarly, the indenture for the senior secured notes provides that payments under the management services agreement are conditional and contingent upon the fixed charge coverage ratio (as defined in the indenture for the senior secured notes) for the four most recently ended full fiscal quarters immediately preceding any payment date being at least 2.0 to 1.0. The credit agreement prevents OSullivan from paying fees and expenses under the management services agreement if a default or event of default exists or if one would occur as a result of the payment. All fees and expenses under the management services agreement are subordinated to the senior subordinated notes. The management fees and reimbursable expenses of $150,000 and $145,000 recognized in the first half of fiscal years 2005 and 2004, respectively, are included in selling, marketing and administrative expense in the accompanying consolidated statements of operations. The accrued balance at December 31, 2004 and June 30, 2004 was $303,000 and $153,000, respectively, and is included in accrued liabilities on the consolidated balance sheet. Note 11 Commitments and Contingencies Tax Sharing Agreement between OSullivan Holdings and RadioShack. Future tax sharing agreement payments are contingent on taxable income. The maximum payments are fiscal 2005 $20.2 million; fiscal 2006 $11.3 million; fiscal 2007 $12.3 million; fiscal 2008 $14.5 million; and thereafter $11.8 million. The amount OSullivan estimates it will pay OSullivan Holdings during fiscal 2005 has been recorded in current liabilities. See Note 3 to the consolidated financial statements included in OSullivans Annual Report on Form 10-K for the year ended June 30, 2004. Litigation. There have been no significant changes in pending litigation involving OSullivan since June 30, 2004, except as described below. In November 2001, House2Home filed for bankruptcy and eventually closed all of its stores. House2Home filed a suit against OSullivan Industries in the U.S. Bankruptcy Court, Central District of California, alleging that payments made by House2Home within 90 days prior to its bankruptcy constituted preferential transfers under the Bankruptcy Code that should be recovered from OSullivan Industries by House2Home together with interest. The alleged payments aggregated $700,000. OSullivan Industries settled this suit in the second quarter of fiscal 2005 for a de minimis amount. Note 12 Other Comprehensive Income OSullivans comprehensive income is comprised of net income (loss) and foreign currency translation adjustments. The components of comprehensive income for the three and six month periods ended December 31 are: Three months ended Six months ended December 31, December 31, --------------------------- --------------------------- (in thousands) ----------- 2004 2003 2004 2003 ----------- ----------- ----------- ----------- Net loss $ (9,887) $ (3,479) $ (16,433) $ (8,893) Cumulative translation adjustments (19) 653 640 978 ----------- ----------- ----------- ----------- Comprehensive loss $ (9,906) $ (2,826) $ (15,793) $ (7,915) =========== =========== =========== =========== ITEM 2. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS. Overview Our net sales for the second quarter of fiscal 2005 were up about 1.5% from sales for the same quarter in fiscal 2004 as strong sales to certain customers offset declines to others, such as a major electronics chain and a major discount chain. For the first half of fiscal 2005, our sales declined about 5.7%. Our sales declined in the first half for several reasons: market share losses at two large retailers in the last half of fiscal 2004; a weaker than expected back-to-school selling season; increasing competition from imported furniture, particularly from China; increased competition from domestic competition due to excess capacity in the RTA furniture industry and increasing concentration of retail stores; a decline in price of the average unit sold, reflecting increased competition and a trend toward more promotional merchandise as well as the mix of products sold; and a focus by several of our retail partners toward higher price point offerings, which include products using materials other than our particleboard and laminate capabilities. Operating income declined to a loss of $3.1 million in the second quarter of fiscal 2005 from operating income of $2.9 million in fiscal 2004. The decline was due to: lower gross margins due to lower production levels resulting from lower year-to-date sales and efforts to reduce our inventory levels, which unfavorably affected overhead absorption; continued high prices of raw materials, particularly particleboard; and a product mix that contained more promotionally priced, lower margin units. In response to the industry trends, we have taken steps to reduce costs, increase selling prices, lower our inventories and mitigate the impact of the current market challenges. We may take similar actions in the future, which may result in asset write-downs or impairment or other charges. See Item 4, "Quantitative and Qualitative Disclosures about Market Risk," for more information regarding our raw material price increases. Outlook. We anticipate that the remainder of fiscal 2005 will be challenging. We expect sales will be lower, by a percentage in the mid-single digit range, than sales in the second half of fiscal 2004. We also anticipate that earnings will be significantly reduced by several factors including: the impact of our lower sales volume; our gross margins will continue to be reduced due to unabsorbed manufacturing overhead due to lower production levels; however, we expect the reduction will be less than that experienced in the second quarter of fiscal 2005. The lower production levels were a part of our plan to operate with significantly lower inventory levels. Most of the reduction was completed in the second quarter, allowing us to balance production and sales in future quarters. raw material prices, particularly particleboard prices, while moderating slightly, continue at high levels; and our product mix in fiscal 2005 will contain more promotionally priced lower margin units compared to the product mix sold in the third quarter of fiscal 2004, although the margin impact will be less than we saw in the second quarter of fiscal 2005. New Management Team and Strategic Planning In May 2004, we announced the hiring of Robert S. Parker as our President and Chief Executive Officer, followed in succeeding months by the arrival of Rick A. Walters as Executive Vice President and Chief Financial Officer and Michael D. Orr as Executive Vice President-Operations. Each of these gentlemen came from the Sharpie/Calphalon Group of Newell Rubbermaid Corporation. The new executive management team has evaluated our strategies and core competencies to determine the most effective way to improve sales, reduce costs and increase operating income. We have developed and are implementing a strategic plan from that evaluation. Strategic initiatives that are currently underway at OSullivan include: creating a new sales and marketing organization to focus on targeted market segments and the key customers in those segments; evaluating all aspects of our cost structure and our new product development process in order to introduce new consumer oriented, profitable products to our customers; building a more capable and far reaching organization to source parts and products from outside the United States; focusing on our factories to improve their productivity and better control their costs, including the introduction of lean manufacturing training programs; improving working capital management and cash flow through better planning, reduction in required inventory levels and improving vendor and customer terms, among other things; moving our corporate headquarters from Lamar, Missouri to the Atlanta, Georgia area, which is making us more accessible to our valued customers and expand our management recruiting opportunities; adding seasoned professionals to our sales and marketing organization; and implementing a disciplined new product development program that is designed to introduce consumer oriented products that provide distinctive value. We are implementing these initiatives and are beginning to see some results. For example, we have completed the move of our corporate headquarters to the Atlanta, Georgia area; filled a number of vacant positions in our marketing organization; expanded our in-house sales organization to focus on building detailed growth plans and programs with our larger customers; worked with our suppliers to encourage partnering and improved product features while maintaining competitive pricing; focused on improving productivity and lowering costs; and reduced our inventory by $13.6 million since June 30, 2004. We have begun to see the results of our strategic initiatives; however, it will take time for the full results of these efforts to become evident. We continue to believe these initiatives will help OSullivan achieve improved long- term results. Customer Bankruptcy In August 2002, Ames Department Stores, Inc. decided to close all of its stores and liquidate. In August 2003, Ames filed suit against OSullivan Industries in the U.S. Bankruptcy Court, Southern District of New York alleging that payments made by Ames within 90 days prior to its bankruptcy constituted preferential transfers under the Bankruptcy Code that should be recovered from OSullivan Industries by Ames, together with interest. The alleged payments aggregate $2.1 million. We have responded to the suit denying we received any preferential payments. We are contesting this lawsuit vigorously. Tax Sharing Agreement between OSullivan Holdings and RadioShack In 1994, RadioShack, then Tandy Corporation, completed an initial public offering of OSullivan Holdings. In connection with the offering, OSullivan Holdings entered into a tax sharing and tax benefit reimbursement agreement with RadioShack. RadioShack and OSullivan Holdings made elections under Sections 338(g) and 338(h)(10) of the Internal Revenue Code with the effect that the tax basis of our assets was increased to the deemed purchase price of the assets, and an equal amount of such increase was included as taxable income in the consolidated federal tax return of RadioShack. The result was that the tax basis of our assets exceeded the historical book basis we used for financial reporting purposes. The increased tax basis of our assets results in increased tax deductions and, accordingly, reduced our taxable income or increased our net operating loss. Under the tax sharing agreement, OSullivan Holdings is contractually obligated to pay RadioShack nearly all of the federal tax benefit expected to be realized with respect to such additional basis. The payments under the agreement represent additional consideration for the stock of OSullivan Industries and further increase the tax basis of our assets from the 1994 initial public offering when payments are made to RadioShack. Accordingly, we recorded the deferred tax asset created by the step-up in tax basis and the additional tax basis from the probable future payments by OSullivan Holdings to RadioShack. Additionally, we recorded a payable to parent equal to OSullivan Holdings remaining maximum obligation to RadioShack pursuant to the tax sharing agreement. The remaining maximum obligation to RadioShack was $70.1 million at December 31, 2004 and June 30, 2004. OSullivan Holdings future payments to RadioShack are contingent upon achieving consolidated taxable income calculated on the basis of the tax sharing agreement. During the year ended June 30, 2002, we recorded a full valuation allowance against our net deferred tax assets because we were unable to determine, based on objective evidence, that it was more likely than not that we would be able to utilize our net operating losses prior to their expiration. If at a future date we determine that some or all of the deferred tax asset will more likely than not be realized, we will reverse the appropriate portion of the valuation allowance and credit income tax. See Cautionary Statement Regarding Forward Looking Information. Results of Operations Net Sales. Net sales for the quarter ended December 31, 2004 increased by $952,000, or 1.5%, to $66.2 million from $65.2 million for the quarter ended December 31, 2003. Net sales for the six months ended December 31, 2004 decreased by $7.8 million, or 5.7%, to $128.9 million from $136.7 million for the six months ended December 31, 2003. Our year to date sales declined in the office superstore, discount mass merchant and electronic superstore channels due to extremely competitive conditions, economic uncertainties and loss of market share noted above. Sales in the home improvement channel increased in the second quarter, but were down for the six month period. International sales increased for both the quarter and the year to date. Our average price per unit declined, while the number of units increased as our product mix shifted more toward lower priced and promotional merchandise in the first half of fiscal 2005 compared to the same period in fiscal 2004. Gross Profit. Gross profit decreased to $9.1 million, or 13.7% of sales, for the three month period ended December 31, 2004, from $14.6 million, or 22.4% of sales, for the comparable prior year quarter. The gross margin percentage for the second quarter of fiscal 2005 declined primarily because of lower production levels in the first and second quarters, higher raw material prices and changes in our product mix. For the six months ended December 31, 2004, gross profit declined to $20.5 million, or 15.9% of sales, from $28.9 million, or 21.1% of sales. Gross profit declined for the first half of fiscal 2005 for the same reasons as for the second quarter and because of lower sales levels. Gross profit for the six months ended December 31, 2004 was also affected by an increase of our finished goods inventory allowance of $738,000, a decrease in our allowance for maintenance and supplies inventory of $1.4 million and the establishment of a $600,000 reserve for expenses expected to be incurred in connection with the termination of agreements to purchase certain raw materials. Selling, Marketing and Administrative Expenses. Selling, marketing and administrative expenses increased to $12.2 million for the three month period ended December 31, 2004, compared to $11.5 million for the quarter ended December 31, 2003. Selling, marketing and administrative expenses increased to 18.4% of our net sales for the fiscal 2005 second quarter compared to 17.6% of net sales in the second quarter of fiscal 2004. Freight out expense increased due to increased direct shipments to consumers for our retail customers. Royalty expenses increased due to royalties paid in connection with our license agreement with The Coleman Company, Inc. Salaries, severance, relocation and recruiting expenses increased in fiscal 2005 in connection with our management changes and implementation of the new strategic plan discussed previously. These charges were partially offset by lower advertising expenses due to lower store reset expenses as a result of the timing of product introductions and lower sales commissions. For the six months ended December 31, 2004, selling, marketing and administrative expenses increased $1.5 million from $21.8 million in fiscal 2004 to $23.4 million in fiscal 2005. The major factors contributing to the increase were higher salary, severance, relocation and recruiting expenses in connection with our management changes and implementation of the new strategic plan discussed previously, increased freight out expense and higher royalty costs, partially offset by lower advertising costs due mainly to the timing of product introductions and lower commission expenses. Casualty Loss. In November 2003, a fire destroyed certain of our manufacturing equipment. We recorded a casualty loss of $250,000 in the quarter ended December 31, 2003. During fiscal 2004, we deferred recognition of gains resulting from estimated insurance recoveries until the insurance proceeds were realized. Those gains were recognized in the fourth quarter of fiscal 2004. Depreciation and Amortization. Depreciation and amortization expenses of $3.2 million for the second quarter of fiscal 2005 and $6.3 million year to date were slightly lower than the $3.3 million and $6.6 million of depreciation and amortization expenses for the comparable periods of fiscal 2004. Operating Income. Operating loss was $3.1 million in the second quarter of fiscal 2005, or $6.0 million lower than the operating income of $2.9 million for the second quarter of fiscal 2004 due to lower production levels which adversely affected our fixed cost absorption, higher raw material costs, changes in customer mix and increased administrative expense. For the six months ended December 31, 2004, our operating loss was $2.9 million, or $9.7 million lower than the $6.8 million operating income for the six months ended December 31, 2003. Our operating income declined because of our lower sales levels, lower production levels which adversely affected our fixed cost absorption, changes in customer mix and increasing raw material prices. Net Interest Expense. Net interest expense fell slightly from $7.0 million in the second quarter of fiscal 2004 to $6.8 million in the second quarter of fiscal 2005. Net interest expense increased $536,000 from $13.0 million for the first half of fiscal 2004 to $13.6 million for the first half of fiscal 2005. Interest expense declined in the second quarter of fiscal 2005 from the same quarter of fiscal 2004 due to the repurchase of $4.0 million of our senior subordinated notes in the second quarter of fiscal 2004, partially offset by higher amortization of debt discount expense. Net interest expense increased in the first half of fiscal 2005 over the prior year principally due to a higher interest rate on our senior secured notes as compared to our old senior credit facility and higher amortization of debt discount. The following table summarizes our net interest expense: Three months ended Six months ended December 31, December 31, ----------------------------- ------------------------------ (in thousands) (in thousands) 2004 2003 2004 2003 ----------- ----------- ----------- ------------ Interest expense on senior secured notes, 6,276 credit agreement, senior credit facility, industri $ revenue bonds and senior subordinated notes al 6,051 $ $ 12,086 $ 11,835 Interest income (2) (8) (4) (31) Non-cash items: Amortization of debt discount 331 292 651 396 Amortization of loan fees 416 395 829 826 ----------- ----------- ----------- ------------ Net interest expense $ 6,796 $ 6,955 $ 13,562 $ 13,026 =========== =========== =========== ============ Other Financing Income(Expense). We recorded a gain of $616,000 in the quarter ended December 31, 2003 in connection with the repurchase of $4.0 million of our senior subordinated notes, net of original issue discount and capitalized loan fees. For the six months ended December 31, 2003, we recorded other financing costs expense of $2.7 million related to the write-off of capitalized loan fees for the old senior credit facility of about $3.3 million in the September 2003 quarter, offset by the gain on the repurchase of the subordinated notes. Income Tax Provision. We recorded no tax expense in the three and six month periods ended December 31, 2004 and 2003 because of the current tax benefits associated with the Section 338 election (See "Tax Sharing Agreement with RadioShack") and because of the valuation allowance against our net deferred tax assets. Net Loss. We incurred a net loss of $9.9 million in the second quarter of fiscal 2005 compared to a net loss of $3.5 million in fiscal 2004. Net loss increased $7.5 million from a net loss of $8.9 million in the first half of fiscal 2004 to a net loss of $16.4 million in the first half of fiscal 2005. The increase in the loss for both periods was due to lower operating levels, higher raw material costs and increased administrative costs. For the first half of fiscal 2005, lower sales levels also increased the net loss. Liquidity and Capital Resources We are highly leveraged and have a stockholders deficit of approximately $127.9 million at December 31, 2004. Our primary sources of liquidity are cash flows from operations and borrowings under our senior credit agreement, which is discussed below. Our liquidity requirements will be to pay our debt, including interest expense under our senior credit agreement and notes, to provide for working capital and capital expenditures and to pay RadioShack amounts due under the tax sharing agreement. Decreased demand for our products could decrease our cash flow from operations and the availability of borrowings under our credit agreement. Working Capital. As of December 31, 2004, cash and cash equivalents totaled $11.0 million. Net working capital was $45.2 million at December 31, 2004 compared to $49.7 million at June 30, 2004. Operating Activities. Net cash provided by operating activities for the six months ended December 31, 2004 was $5.5 million compared to net cash provided of $4.5 million for the six months ended December 31, 2003. Cash flow from operations increased for the following reasons. Inventories declined $13.6 million in the first half of fiscal 2005, $11.5 million more than the $2.0 million decline in the first half of fiscal 2004. Net loss in fiscal 2005 was about $7.5 million higher than in the first half of fiscal 2004. Included in net loss for fiscal 2004 were non-cash charges of $2.7 million of debt extinguishment costs, net. Accounts receivable increased only $472,000 in the first half of fiscal 2005 compared with an increase of $4.3 million in the first half of fiscal 2004. Accounts payable and accrued liabilities increased $3.9 million during the first half of fiscal 2004 compared to an increase of $39,000 during the first half of fiscal 2005. Accrued interest was higher in fiscal 2005 due to the refinancing of our old senior credit facility. Investing Activities. We invested $503,000 for capital expenditures for the six months ended December 31, 2004 compared to $540,000 for the prior year six month period. We currently estimate that the total capital expenditure requirements for the remainder of the fiscal year will be approximately $1.0 to $1.5 million, which we expect to fund from cash flow from operations or cash on hand. Our ability to make future capital expenditures is limited to $10.0 million per year, with certain carryforwards, under the indenture governing our senior secured notes. Financing Activities. Our net cash provided by financing activities was $733,000 in the first half of fiscal 2005 from advances on intercompany payables. In the first half of fiscal 2004, the refinancing of our old senior credit facility provided $2.5 million of cash, net of cash used to pay debt issuance related costs, while a repurchase of $4.0 million of our senior subordinated notes required $3.2 million of cash. Our consolidated principal amount of indebtedness at December 31, 2004 was $206.0 million, consisting of the following: a credit agreement providing for asset-based revolving credit of up to $40.0 million. The borrowing base at December 31, 2004 was approximately $22.3 million. No borrowings were outstanding under the credit agreement at December 31, 2004, although letters of credit aggregating approximately $15.2 million were outstanding under the credit agreement. The outstanding letters of credit reduced the borrowing base to approximately $7.0 million. The credit agreement is secured by a first-priority security interest in and lien on substantially all of our accounts receivable, inventory, deposit accounts, certain books and records and certain licenses, and a second-priority security interest in and lien on substantially all of our assets other than accounts receivable, inventory, capital stock of our subsidiaries, deposit accounts, certain books and records and certain licenses. The interest rate on loans under the credit agreement is a LIBOR rate plus 2.5% or an index rate plus 1.0%. We also pay a quarterly fee equal to 0.5% per annum of the unused commitment under the credit agreement. OSullivan Industries - Virginia and OSullivan Furniture Factory Outlet, Inc. are also parties to the credit agreement. In connection with the execution and delivery of the credit agreement, we entered into a lockbox agreement with the agent under the agreement. Pursuant to the agreement, we granted the agent a security interest in the cash deposited, or received in the future, in the account. Under the terms of the lockbox agreement, the agent has control over the accounts and amounts deposited therein. Because of the nature of the lockbox arrangement and other provisions of the credit agreement, accounting principles require any borrowings under the credit agreement to be classified as short term even though the term of the credit agreement does not expire until September 2008. $100.0 million in 10.63% senior secured notes due 2008. We sold the notes in September 2003 at 95% of their par value, yielding $95.0 million in proceeds before issuance expenses of approximately $3.8 million. We used proceeds of the senior secured notes to repay the $88.7 million outstanding under our old senior credit facility and to pay issuance expenses. The notes are secured by a first-priority security interest in and lien on substantially all of our assets (and on OSullivan Industries capital stock) other than accounts receivable, inventory, capital stock of OSullivan Industries subsidiaries, deposit accounts, certain books and records and certain licenses, and by a second-priority security interest in and lien on substantially all of our accounts receivable, inventory, deposit accounts, certain books and records and certain licenses. The notes are guaranteed by OSullivan Holdings, OSullivan Industries - Virginia and OSullivan Furniture Factory Outlet, Inc. $96.0 million in 13-3/8% senior subordinated notes due 2009 issued with warrants to purchase 93,273 shares of our Class A common stock and 39,273 shares of our Series B junior preferred stock on a fully diluted basis. These warrants were assigned a value of $3.5 million. We issued $100.0 million of these notes in 1999 at a price of 98.046%, providing $98.0 million in cash proceeds before expenses related to the issuance. We repurchased $4.0 million of the notes during fiscal 2004. $10.0 million in variable rate industrial revenue bonds. The reconciliation of consolidated indebtedness to recorded book value at December 31, 2004 is as follows: onsolidated Original ndebtedness Issue Discount Warrants C Net of Net of Recorded I Accretion Accretion Book Value ------------- --------------- ------------- ------------ (in thousands) ---- -- --- ---- -- --- Senior secured notes $ 100,000 $ (4,014) $ $ 95,986 Senior subordinated notes 96,000 (1,226) (2,288) 92,486 Industrial revenue bonds 10,000 10,000 ----------- ----------- ----------- --------- Total $ 206,000 $ (5,240) $ (2,288) $ 198,472 =========== =========== =========== ========= Liquidity We have a stockholders deficit of approximately $127.9 million as of December 31, 2004, incurred a net loss of $16.4 million for the six months ended December 31, 2004 and expect to incur additional losses during the remainder of the fiscal year ending June 30, 2005. Our net sales have declined each of the past four years. Our sales and operating results during fiscal 2004 and the first two quarters of fiscal 2005 were impacted by a decline in the RTA furniture market, increased competition from foreign and domestic competitors, a product mix reflecting more promotional merchandise, and higher raw material costs, principally particleboard and fiberboard. As noted above, we refinanced our previous senior credit facility on September 29, 2003. As a result of the refinancing, we have no principal payments on debt due until October 2008. In connection with the refinancing, we entered into the five year $40 million revolving credit agreement discussed above. Borrowing availability under the credit agreement is subject to, among other things, a borrowing base determined by qualified inventory and accounts receivable levels, and is further reduced by outstanding letters of credit ($15.2 million at December 31, 2004). We expect borrowing availability under the credit agreement to approximate $7 million to $12 million, after the effect of outstanding letters of credit, from January 2005 through the end of fiscal 2005. Decreased demand for our products, as well as efforts to reduce working capital requirements, could negatively affect levels of inventory and accounts receivable and the availability of borrowings under the credit agreement. No borrowings were outstanding under the credit agreement at December 31, 2004. OSullivans efforts to reduce our inventory levels are reducing the borrowing availability under the credit agreement because borrowing availability under the credit agreement is based in part on qualified inventory. Management feels, however, that lower inventory levels will reduce cash investments in inventory and reduce inventory damage, storage costs and obsolescence. Our management believes that cash on hand, net cash to be generated from operations, and forecasted availability under the credit agreement will be sufficient to meet our cash needs for the next twelve months. We were in compliance with our debt covenants at December 31, 2004 and expect to remain in compliance with these covenants during the next twelve months. In the event that revenues are significantly below fiscal year 2005 forecasted revenues, we believe we have the ability to reduce or delay discretionary expenditures and further reduce operating costs and expenses so that we will have sufficient cash resources through the next twelve months. However, there can be no assurance that we will be able to adjust our costs in sufficient time to respond to revenue shortfalls, should that occur. See the overview section of this Managements Discussion and Analysis of Financial Condition and Results of Operations for a discussion of the impact of tax sharing agreement with RadioShack on our liquidity and financial condition. Off-balance Sheet Arrangements. At December 31, 2004, we had no off-balance sheet arrangements that have or are likely to have a material current or future effect on our financial condition, changes in financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources. As of December 31, 2004, our contractual obligations due in the future mature as follows: Payments Due by Period --------------------------------------------------------------- (in thousands) Less than 12 12-36 36-60 After Contractual Obligations Total months months months 60 months - ------------------------------------- ----------- ------------ ------------ ----------- ------------ Long-term debt $ 206,000 $ $ $ 206,000 $ Interest on indebtedness1 111,788 24,223 48,445 39,120 Payable to parenttax sharing agreement 70,067 25,614 24,632 19,821 Operating leasesunconditional 4,987 1,975 2,042 763 207 Other long-term obligations3 370 66 214 90 ----------- ------------ ------------ ----------- ------------ Total contractual cash obligations $ 393,212 $ 51,878 $ 75,333 $ 265,794 $ 207 =========== ============ ============ =========== ============ - ------------------------------------ 1Assumes interest expense on the industrial revenue bonds will be $600,000 per year and that we will have no borrowings under the credit agreement. =========== ============ ============ =========== ============ 2Timing and amounts of payments to RadioShack are contingent on actual taxable income adjusted to exclude the increased interest expense arising from the 1999 recapitalization and merger. The amounts in the table above represent the maximum amounts payable to RadioShack. =========== ============ ============ =========== ============ 3Represents payments due under retirement agreements. =========== ============ ============ =========== ============ Critical Accounting Policies and Estimates Preparation of our consolidated financial statements requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses. Management believes the most complex and sensitive judgments, because of their significance to our consolidated financial statements, result primarily from the need to make estimates about the effects of matters that are inherently uncertain. Item 7, "Managements Discussion and Analysis of Financial Condition and Results of Operations," and Note 2 to the Consolidated Financial Statements in our Annual Report on Form 10-K for the fiscal year ended June 30, 2004 filed with the Securities and Exchange Commission on September 28, 2004, describe the significant accounting estimates and policies used in preparation of our consolidated financial statements. Actual results in these areas could differ from managements estimates. There have been no significant changes in our accounting policies and estimates during the first six months of fiscal 2005. Legal Proceedings In August 2002, Ames decided to close all of its stores and liquidate. Actual net sales to Ames in fiscal 2004 were minimal. In August 2003, Ames Department Stores, Inc. filed suit against OSullivan Industries in the U.S. Bankruptcy Court, Southern District of New York alleging that payments made by Ames within 90 days prior to its bankruptcy constituted preferential transfers under the Bankruptcy Code that should be recovered from OSullivan Industries by Ames, together with interest. The alleged payments aggregate $2.1 million. We received the summons in this action on September 22, 2003. We responded to the suit denying we received any preferential payments. We are contesting this lawsuit vigorously. Cautionary Statement Regarding Forward Looking Information Certain portions of this Report, and particularly the Notes to the Consolidated Financial Statements and the Managements Discussion and Analysis of Financial Condition and Results of Operations, contain forward-looking statements. These statements can be identified by the use of future tense or dates or terms such as "believe," "would," "expect," "anticipate" or "plan." These forward-looking statements involve risks and uncertainties. Actual results may differ materially from those predicted by the forward-looking statements. Factors and possible events which could cause results to differ include: changes from anticipated levels of sales, whether due to future national or regional economic and competitive conditions, as we have seen in recent years with slower economic conditions and declines in the sales of personal computers; new domestic or foreign entrants into the industry, as with competitors and retailers sourcing products competitive with ours from overseas in recent years; customer acceptance of existing and new products, as we have experienced in recent years; lower borrowing availability under our credit agreement due to our program to reduce our inventory levels; loss of liquidity due to the arbitration panels opinion in RadioShack Corporation v. OSullivan Industries Holdings, Inc.; significant indebtedness that may limit our financial and operational flexibility; raw material cost increases, particularly in particleboard and fiberboard, as occurred in fiscal 2004; pricing pressures due to excess capacity in the ready-to-assemble furniture industry, as is occurring now, or customer demand in excess of our ability to supply product; transportation cost increases, due to higher fuel costs or otherwise; loss of or reduced sales to significant customers as a result of bankruptcy, liquidation, merger, acquisition or any other reason, as occurred with the liquidation of Ames in fiscal 2003 and with the reorganization of Kmart beginning in fiscal 2002 and with the loss of significant business at Best Buy and a mass merchant in fiscal 2004; actions of current or new competitors, foreign or domestic, that increase competition with our products or prices, as has been occurring with imported products from China and other countries in recent years; the consolidation of manufacturers in the ready-to-assemble furniture industry; increased advertising costs associated with promotional efforts; increased interest rates; pending or new litigation or governmental regulations such as the arbitration involving RadioShack; other uncertainties which are difficult to predict or beyond our control; and the risk that we incorrectly analyze these risks and forces, or that the strategies we develop to address them could be unsuccessful. See also the Risk Factors section in our annual report on Form 10-K for the year ended June 30, 2004. Because these forward-looking statements involve risks and uncertainties, actual results may differ significantly from those predicted in these forward-looking statements. You should not place a lot of weight on these statements. These statements speak only as of the date of this document or, in the case of any document incorporated by reference, the date of that document. All subsequent written and oral forward-looking statements attributable to OSullivan or any person acting on our behalf are qualified by the cautionary statements in this section. We will have no obligation to revise these forward-looking statements. ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK. Our market risk is affected by changes in interest rates, foreign currency exchange rates and certain commodity prices. Under our policies, we may use natural hedging techniques and derivative financial instruments to reduce the impact of adverse changes in market prices. We do not hold or issue derivative instruments for trading purposes. We believe that our foreign exchange risk is not material. We have market risk in interest rate exposure, primarily in the United States. We manage interest rate exposure through our mix of fixed and floating rate debt. Interest rate instruments may be used to adjust interest rate exposures when appropriate based on market conditions. Our interest rate collar expired on March 31, 2003. At December 31, 2004, $10.0 million of our debt was subject to variable interest rates. A change in interest rates of one percentage point would change our cash interest by about $100,000 annually. Due to the nature of our product lines, we have material sensitivity to some commodities, including particleboard, fiberboard, corrugated cardboard and hardware. We manage commodity price exposures primarily through the duration and terms of our vendor agreements. A 1.0% change in our raw material prices would affect our cost of sales by approximately $1.4 million annually. In fiscal 2004, market prices for particleboard, our largest-cost raw material, increased about 40% to 50%, depending on thickness and origin. Market prices for fiberboard increased about 30%. Prices increased as demand for particleboard and fiberboard increased and because producers reduced their manufacturing capacity. Market prices for particleboard declined slightly in the first half of fiscal 2005, while fiberboard prices declined slightly in the second quarter of fiscal 2005. Industry sources anticipate flat to slightly lower prices for particleboard through the remainder of fiscal 2005, while fiberboard prices are expected to fluctuate slightly through June 2005. The high prices for particleboard and fiberboard will reduce our operating margins and operating income for fiscal 2005 and perhaps beyond. We are endeavoring to reduce the impact of the price increases through our productivity programs, by price increases and by the eventual inclusion of the higher costs in the pricing of our products. We have negotiated higher prices for our products with our customers, although these price increases recovered only a part of the price increases we have incurred. In our productivity programs, we endeavor to remove costs from the production of a product without sacrificing utility or quality of the product. We cannot assure you that we will be successful in offsetting these or future potential raw material price increases. We cannot assure you that raw materials prices will not increase further in the future. ITEM 4. CONTROLS AND PROCEDURES. OSullivan maintains disclosure controls and procedures (as defined in Rule 13a-15(e) or Rule 15d-15(e) of the Securities Exchange Act of 1934) that are designed to ensure that information required to be disclosed in OSullivans Exchange Act reports is recorded, processed, summarized and reported accurately within the time periods specified in the SECs rules and forms, and that such information is accumulated and communicated to OSullivans Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosures. In designing and evaluating the disclosure controls and procedures, management recognized that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives, and management was necessarily required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures. As of the end of the period covered by this report, OSullivan carried out an evaluation, under the supervision and with the participation of OSullivans management, including OSullivans Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of OSullivans disclosure controls and procedures. Based on the foregoing, OSullivans Chief Executive Officer and Chief Financial Officer concluded that OSullivans disclosure controls and procedures were effective. PART II OTHER INFORMATION ITEM 1. LEGAL PROCEEDINGS. In November 2001 House2Home filed for bankruptcy and eventually closed all of its stores. House2Home filed a suit against us in the U.S. Bankruptcy Court, Central District of California, alleging that payments made by House2Home within 90 days prior to its bankruptcy constituted preferential transfers under the Bankruptcy Code that should be recovered from OSullivan Industries by House2Home together with interest. The alleged payments aggregated $700,000. We settled this suit in the second quarter of fiscal 2005 for a de minimis amount. ITEM 5. OTHER INFORMATION. OSullivan Holdings is a guarantor of our 10.63% senior secured notes due 2008. OSullivan Holdings files quarterly reports on Form 10-Q and annual reports on Form 10-K with the Securities and Exchange Commission. These reports are available from the SECs web site at http://www.sec.gov or through our web site at www.osullivan.com. ITEM 6. EXHIBITS. A list of exhibits required to be filed as part of this Report is set forth in the Index to Exhibits, which immediately precedes such exhibits, and is incorporated herein by reference. SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this amended report to be signed on its behalf by the undersigned thereunto duly authorized. OSULLIVAN INDUSTRIES, INC. Date: February 14, 2005 By: /s/ Robert S. Parker -------------------------------------------------- Robert S. Parker President and Chief Executive Officer Date: February 14, 2005 By: /s/ Rick A. Walters ------------------------------------------------------------------------------------------------------------------- Rick A. Walters Executive Vice President and Chief Financial Officer (Principal Financial and Accounting Officer) INDEX TO EXHIBITS Page Exhibit No. Description No. 3.1 4.1 Certificate of Incorporation of O'Sullivan (incorporated by reference to Exhibit 3.1 to Registration Statement on Form S-4 (File No.333-31282)) 3.2 4.2 Bylaws of OSullivan (incorporated by reference from Exhibit 3.2 to Registration Statement on Form S-4 (File No. 333-31282)) 3.2a 4.2a Amendment to By-laws of O'Sullivan (incorporated by reference to Exhibit 3.2a to Quarterly Report on Form 10-Q for the quarter ended September 30, 2004 (File No. 333-31282)) 4.3 Indenture dated as of November 30, 1999, by OSullivan Industries, Inc., as Issuer, OSullivan Industries - Virginia, Inc., as Guarantor, and Norwest Bank Minnesota, National Association, as Trustee, relating to OSullivan Industries, Inc.s $100,000,000 principal amount of 13.375% senior subordinated notes (incorporated by reference to Exhibit 4.4 to Quarterly Report on Form 10-Q for the quarter ended December 31, 1999 (File No. 0-28493)) 4.4 Warrant Agreement dated as of November 30, 1999 between OSullivan Industries Holdings, Inc. and Norwest Bank Minnesota, National Association, as Warrant Agent, relating to warrants to purchase 39,273 shares of OSullivan Industries Holdings, Inc. Series B junior preferred stock, including form of warrant certificate (incorporated by reference to Exhibit 4.5 to Quarterly Report on Form 10-Q for the quarter ended December 31, 1999 (File No. 0-28493)) 4.5 Warrant Agreement dated as of November 30, 1999 between OSullivan Industries Holdings, Inc. and Norwest Bank Minnesota, National Association, as Warrant Agent, relating to warrants to purchase 93,273 shares of Sullivan Industries Holdings, Inc. common stock, including form of warrant certificate (incorporated by reference to Exhibit 4.6 to Quarterly Report on Form 10-Q for the quarter ended December 31, 1999 (File No. 0-28493)) 4.6 Indenture dated as of September 29, 2003 between OSullivan Industries, Inc. and each of the guarantors party thereto and The Bank of New York, as Trustee, including form of Notes (incorporated by reference to Exhibit 4 to Current Report on Form 8-K dated September 29, 2003 (File No. 333-31282)) 10.1 Severance Agreement between OSullivan and Richard D. Davidson dated as of August 13, 2004 (incorporated by reference to Exhibit 10.1 to Current Report on Form 8-K of OSullivan Industries dated October 14, 2004 (File No. 333-31282)) 10.2 Severance Agreement between OSullivan and Thomas M. OSullivan, Jr. dated as of August 13, 2004 (incorporated by reference to Exhibit 10.2 to Current Report on Form 8-K of OSullivan Industries dated October 14, 2004 (File No. 333-31282)) 10.3 Severance Agreement between OSullivan and E. Thomas Riegel dated as of August 18, 2004 (incorporated by reference to Exhibit 10.3 to Current Report on Form 8-K of OSullivan Industries dated October 14, 2004 (File No. 333-31282)) 10.4 Severance Agreement between OSullivan and Michael P. OSullivan dated as of October 28, 2004 (incorporated by reference to Exhibit 10.1 to Current Report on Form 8-K of OSullivan Industries dated December 13, 2004 (File No. 333-31282))Page 10.5 Schedule of outside director fees (incorporated by reference to Exhibit 10.4 to Quarterly Report on Form 10-Q of OSullivan Holdings for the quarter ended September 30, 2004 (File No. 0-28493)) 10.6 Schedule of outside director fees (incorporated by reference to Exhibit 10.4 to Quarterly Report on Form 10-Q of OSullivan Holdings for the quarter ended September 30, 2004 (File No. 0-28493)) 10.7 OSullivan Industries Holdings, Inc. 2004 Class A Common Stock Option Plan (incorporated by reference to Exhibit 10.1 to Current Report on Form 8-K of OSullivan Holdings dated November 22, 2004 (File No. 0-28493)) 10.8 Form of common stock option agreement (incorporated by reference to Exhibit 10.2 to Current Report on Form 8-K of OSullivan dated December 13, 2004 (File No. 0-28493)) 10.9 Description of compensation arrangements with an executive officer of OSullivan 30 31.1 Certification of chief executive officer pursuant to Section 302 of the Sarbanes-Oxley Act 2002 of 31 31.2 Certification of chief financial officer pursuant to Section 302 of the Sarbanes-Oxley Act 2002 of 32 32.1 Certification of chief executive officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 33 32.2 Certification of chief financial officer pursuant to 18 U.S.C. Section 1350, as adopted 34 pursuant to Section 906 of the Sarbanes-Oxley Act of 2002