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Table of Contents

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

FORM 10-Q

 


 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the quarterly period ended April 1, 2005

 

or

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from                      to                     

 

Commission File Number 001-32241

 


 

FREESCALE SEMICONDUCTOR, INC.

(Exact name of registrant as specified in its charter)

 


 

DELAWARE   20-0443182
(State of Incorporation)   (I.R.S. Employer Identification No.)

 

6501 William Cannon Drive West

Austin, Texas

  78735
(Address of principal executive offices)   (Zip Code)

 

(512) 895-2000

(Registrant’s telephone number)

 


 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x     No ¨.

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes ¨     No x.

 

The number of shares outstanding of each of the issuer’s classes of common stock as of the close of business on April 15, 2005:

 

Class


 

Number of Shares


Class A Common Stock; $.01 Par Value   131,819,373
Class B Common Stock; $.01 Par Value   269,978,659

 


 


Table of Contents

 

INDEX

 

          Page

Part I

  

Financial Information

    

Item 1

  

Financial Statements:

    
     Condensed Consolidated and Combined Statements of Operations (Unaudited) for the Three Months Ended April 1, 2005 and April 3, 2004    3
     Condensed Consolidated Balance Sheets as of April 1, 2005 (Unaudited) and December 31, 2004    4
     Condensed Consolidated and Combined Statements of Cash Flows (Unaudited) for the Three Months Ended April 1, 2005 and April 3, 2004    5
     Notes to Condensed Consolidated and Combined Financial Statements (Unaudited)    6

Item 2

  

Management’s Discussion and Analysis of Financial Condition and Results of Operations

   15

Item 3

  

Quantitative and Qualitative Disclosures About Market Risk

   25

Item 4

  

Controls and Procedures

   25

Part II

  

Other Information

    

Item 1

  

Legal Proceedings

   26

Item 2

  

Unregistered Sales of Equity Securities and Use of Proceeds

   27

Item 3

  

Defaults Upon Senior Securities

   27

Item 4

  

Submission of Matters to a Vote of Security Holders

   27

Item 5

  

Other Information

   27

Item 6

  

Exhibits

   27

 

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Table of Contents

 

PART I - FINANCIAL INFORMATION

 

Item 1. Financial Statements.

 

Freescale Semiconductor, Inc. and Subsidiaries

Condensed Consolidated and Combined Statements of Operations

(Unaudited)

(In millions, except per share amounts)

 

     Three Months Ended

 
     April 1,
2005


   

April 3,

2004


 

Net sales

   $ 1,442     $ 1,396  

Cost of sales

     862       889  
    


 


Gross margin

     580       507  

Selling, general and administrative

     191       140  

Research and development

     264       250  

Reorganization of businesses

     10       (7 )

Separation expenses

     5       9  
    


 


Operating earnings

     110       115  

Other income (expense):

                

Interest expense, net

     (6 )     (21 )

Gains on sales of investments and businesses, net

     —         41  

Other, net

     (10 )     (3 )
    


 


Total other income (expense)

     (16 )     17  

Earnings before income taxes

     94       132  

Income tax expense

     9       26  
    


 


Net earnings

   $ 85     $ 106  
    


 


Net earnings per common share:

                

Basic

   $ 0.21          

Diluted

   $ 0.20          

Weighted average common shares outstanding:

                

Basic

     401          

Diluted

     416          

Pro forma net earnings per common share:

                

Basic

           $ 0.38  

Diluted

           $ 0.38  

Pro forma weighted average common shares outstanding:

                

Basic

             278  

Diluted

             278  

 

See accompanying notes.

 

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Freescale Semiconductor, Inc. and Subsidiaries

Condensed Consolidated Balance Sheets

(In millions, except per share information)

 

    

April 1,

2005


  

December 31,

2004


     (Unaudited)     

ASSETS

             

Cash and cash equivalents

   $ 318    $ 382

Short-term investments

     2,031      1,992

Accounts receivable, net of allowance for doubtful accounts of $4 at April 1, 2005 and December 31, 2004

     654      636

Inventories:

             

Work in process and raw materials

     496      502

Finished goods

     246      240
    

  

Total inventories

     742      742
    

  

Deferred income taxes

     25      26

Other current assets

     183      183

Assets held-for-sale

     41      45
    

  

Total current assets

     3,994      4,006
    

  

Property, plant and equipment, net

     2,132      2,207

Investments

     22      31

Goodwill

     236      222

Other assets, net

     149      167
    

  

Total assets

   $ 6,533    $ 6,633
    

  

LIABILITIES AND STOCKHOLDERS’ EQUITY

             

Notes payable

   $ 2    $ 2

Accounts payable

     491      474

Accrued liabilities and other

     509      669
    

  

Total current liabilities

     1,002      1,145
    

  

Long-term debt

     1,248      1,269

Deferred income taxes

     27      26

Other liabilities

     250      257

Stockholders’ Equity:

             

Preferred stock, $.01 par value; 1,000 shares authorized; no shares issued and outstanding

     —        —  

Class A common stock, $.01 par value; 1,500 shares authorized; 132 and 131 shares issued and outstanding at April 1, 2005 and December 31, 2004, respectively

     1      1

Class B common stock, $.01 par value; 1,000 shares authorized; 270 shares issued and outstanding at April 1, 2005 and December 31, 2004, respectively

     3      3

Additional paid-in capital

     3,817      3,800

Retained earnings

     158      73

Accumulated other comprehensive earnings

     27      59
    

  

Total stockholders’ equity

     4,006      3,936
    

  

Total liabilities and stockholders’ equity

   $ 6,533    $ 6,633
    

  

 

See accompanying notes.

 

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Table of Contents

 

Freescale Semiconductor, Inc. and Subsidiaries

Condensed Consolidated and Combined Statements of Cash Flows

(Unaudited)

(In millions)

 

     Three Months Ended

 
     April 1,
2005


   

April 3,

2004


 

Cash flows from operating activities:

                

Net earnings

   $ 85     $ 106  

Depreciation and amortization

     184       201  

Charges (reversals) for reorganization of businesses

     13       (8 )

Stock-based compensation

     6       —    

Gain on sales of investments and businesses, net

     —         (41 )

Deferred income taxes

     —         3  

Other non-cash items

     8       (12 )

Change in operating assets and liabilities, net of effects of acquisitions, dispositions, Contribution and Distribution:

                

Accounts receivable, net

     (22 )     (115 )

Inventories

     (2 )     19  

Other current assets

     —         9  

Accounts payable and accrued liabilities

     (147 )     (36 )

Other operating assets and liabilities

     —         3  
    


 


Net cash provided by operating activities

     125       129  
    


 


Cash flows from investing activities:

                

Capital expenditures

     (118 )     (100 )

Acquisitions and investments, net of cash acquired

     (25 )     (35 )

Proceeds from sale of investments and businesses

     2       100  

Sales and purchases of short-term investments, net

     (39 )     —    

Proceeds from sale of property, plant and equipment and assets held for sale

     4       11  

Payments for other assets

     (15 )     (32 )
    


 


Net cash used for investing activities

     (191 )     (56 )
    


 


Cash flows from financing activities:

                

Proceeds from stock option exercises

     10       —    

Repayment of short-term borrowings

     —         (14 )

Repayment of long-term debt

     —         (7 )

Net transfers to Motorola

     —         (89 )
    


 


Net cash provided by (used for) financing activities

     10       (110 )
    


 


Effect of exchange rate changes on cash and cash equivalents

     (8 )     —    
    


 


Net decrease in cash and cash equivalents

     (64 )     (37 )

Cash and cash equivalents, beginning of period

     382       87  
    


 


Cash and cash equivalents, end of period

   $ 318     $ 50  
    


 


 

See accompanying notes.

 

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Table of Contents

 

Freescale Semiconductor, Inc. and Subsidiaries

Notes to Condensed Consolidated and Combined Financial Statements

(Dollars in millions, except as noted)

 

(1) Basis of Presentation

 

Freescale Semiconductor, Inc. (“Freescale Semiconductor”) was incorporated in Delaware on December 3, 2003 in preparation for the contribution and transfer by Motorola, Inc. (“Motorola”) of substantially all of its semiconductor businesses’ assets and liabilities to Freescale Semiconductor (the “Contribution”) and an initial public offering (“IPO”) of Freescale Semiconductor Class A common stock. Freescale Semiconductor completed the Contribution in the second quarter of 2004 and the IPO on July 21, 2004. Prior to the IPO, Freescale Semiconductor was a wholly owned subsidiary of Motorola. All of the Freescale Semiconductor’s Class B shares of common stock were held by Motorola until Motorola distributed its remaining ownership interest in us by means of a special dividend to its common stockholders (the “Distribution”) on December 2, 2004 (the “Distribution Date”). We refer to Freescale Semiconductor and its combined predecessor companies and businesses as the “Company”, “we”, “us” or “our” unless the context otherwise requires.

 

The condensed combined financial statements for the three months ended April 3, 2004, included herein, include amounts prior to the Contribution that have been derived from the consolidated financial statements and accounting records of Motorola, principally representing Motorola’s Semiconductor Products Segment, using the historical results of operations, and historical basis of assets and liabilities of the semiconductor businesses. Management believes the assumptions underlying the condensed combined financial statements for the three months ended April 3, 2004 are reasonable. However, the combined financial statements for the three months ended April 3, 2004 do not necessarily reflect the Company’s results of operations, financial position and cash flows in the future or what its results of operations, financial position and cash flows would have been had the Company been a stand-alone company during the period presented.

 

The Company and Motorola entered into various agreements detailing the provisions of the Contribution and the separation of the Company from Motorola, and related tax, purchase and supply, transition services and employee matters. Transactions between the Company and Motorola have been identified in Note 2 as transactions between related parties.

 

The accompanying condensed financial statements as of April 1, 2005 and for the three months ended April 1, 2005 and April 3, 2004 are unaudited, with the December 31, 2004 amounts included herein derived from the audited consolidated financial statements. In the opinion of management, these unaudited condensed financial statements include all adjustments (consisting of normal recurring adjustments and reclassifications) necessary to present fairly the financial position, results of operations and cash flows as of April 1, 2005 and for all periods presented. Certain amounts reported in previous periods have been reclassified to conform to the current period presentation.

 

Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been omitted. These condensed financial statements should be read in conjunction with the consolidated and combined financial statements and notes thereto included in our December 31, 2004 Annual Report on Form 10-K filed with the Securities and Exchange Commission. The results of operations for the three months ended April 1, 2005 are not necessarily indicative of the operating results to be expected for the full year.

 

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make certain estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

 

(2) Relationship with Motorola

 

The Company designs, produces and sells semiconductors to Motorola. The Company’s direct net sales to Motorola businesses included in Net sales were $365 million and $276 million for the three months ended April 1, 2005 and April 3, 2004, respectively. Accounts receivable from Motorola were $223 million at April 1, 2005, and $266 million at December 31, 2004, including $76 million and $155 million, respectively, due in connection with the Distribution. Accounts payable to Motorola were $44 million and $59 million at April 1, 2005 and December 31, 2004, respectively.

 

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The statements of operations for the first quarter of 2004 include expense allocations for certain corporate functions historically provided by Motorola. These allocations were made on a specifically identifiable basis or by using relative percentages, as compared to Motorola’s other businesses, net sales, payroll, fixed assets, inventory, net assets excluding debt, headcount or other reasonable methods. These expense allocations included general corporate expenses, basic research expenses, employee benefits and incentives and interest expense.

 

After the first quarter of 2004, the expense allocation for certain corporate services ceased, and the Company began purchasing such services from Motorola under the terms of the transition services agreement. Under the terms of that transition services agreement, the Company also receives compensation for services provided to Motorola in certain locations. The Company charged Motorola $3 million for services provided during the three months ended April 1, 2005. These amounts were reported as a reduction to the cost classification to which such expenses were recognized, primarily Research and development.

 

The following table presents the expense allocations reflected in the accompanying statements of operations and expenses incurred under the transition services agreement:

 

     Three Months Ended

     April 1,
2005


  

April 3,

2004


Expense allocations:

             

General corporate expenses

   $ —      $ 36

Basic research

     —        10

Employee benefits and incentives

     —        63

Interest expense

     —        20

Expenses under the transition services agreement:

             

General corporate expenses

     5      —  
    

  

     $ 5    $ 129
    

  

 

The Company and Motorola considered these general corporate expenses, basic research and employee benefits and incentives allocations to be a reasonable reflection of the utilization of services provided during the three months ended April 3, 2004.

 

(3) Other Financial Data

 

Statements of Operations Supplemental Information

 

Selling, General and Administrative

 

In 2002, as a result of the Company’s decision not to be the sole owner of a wafer fabrication facility in China, the Company recorded an $80 million provision associated with the potential obligation to reimburse the Chinese government for tax exemptions previously received. However, the acquirer of the wafer fabrication facility, Semiconductor Manufacturing International Corporation (SMIC), filed an application in January 2004 with the Chinese government to request that their exemption provided by the Chinese government to exclude imported raw materials, construction material and production equipment for VAT and duty be expanded to include the Company’s obligations related to these exemptions. In February 2004, the Chinese government accepted this application, and the Company’s liability to reimburse these incentives was reduced by $51 million, of which $54 million was recognized as a reduction of Selling, general and administrative expenses and $3 million was recognized as Income tax expense in the Company’s accompanying statements of operations for the three months ended April 3, 2004.

 

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Table of Contents

Other Income (Expense)

 

The following table displays the amounts comparing Interest expense, net and Other, net included in Other income (expense) in the accompanying statements of operations:

 

     Three Months Ended

 
     April 1,
2005


   

April 3,

2004


 

Interest expense, net:

                

Interest expense

   $ (20 )   $ (22 )

Interest income

     14       1  
    


 


     $ (6 )   $ (21 )
    


 


Other, net:

                

Investment impairments

   $ (6 )   $ (4 )

Equity income (losses) of non-consolidated investments

     (3 )     3  

Net foreign currency losses

     (1 )     (2 )
    


 


     $ (10 )   $ (3 )
    


 


 

Earnings Per Share

 

The Company calculated its earnings per share in accordance with SFAS No. 128, “Earnings per Share.” Basic earnings per share is computed based on the weighted-average number of common shares outstanding during the period. Diluted net earnings per share reflects the potential dilution that could occur if securities or other contracts to issue common stock were exercised or converted into common stock or resulted in the issuance of common stock that then shared in the net earnings of the Company. For the three months ended April 1, 2005, approximately 1 million of the Company’s stock options were excluded from the calculation of diluted earnings per share because the exercise prices of the stock options were greater than the average price of the common shares, and therefore, their inclusion would have been anti-dilutive. These options could be dilutive in the future if the average share price increases and is greater than the exercise price of these options.

 

The shares used in the computation of the Company’s basic and diluted earnings per common share are as follows:

 

     Three Months
Ended April 1,
2005


Basic weighted average common shares outstanding

   401

Dilutive effect of stock options/restricted stock units

   15
    

Diluted weighted average common shares outstanding

   416
    

 

As a result of the IPO, partial over-allotment exercise and employee option exercises, the Company now has a total of 402 million shares of common stock outstanding, including 132 million Class A and 270 million Class B shares. The Class A and Class B shares generally have identical rights except that the holders of Class B common stock have superior voting rights.

 

In connection with the IPO, certain employees have been awarded initial stock option and restricted stock unit grants to purchase Class A common stock of the Company or other equity-based awards. Upon the Distribution, the unvested Motorola stock options and restricted stock held by Company employees converted to unvested Company stock options and restricted stock in accordance with the employee matters agreement. See Note 4 for additional discussion.

 

Prior to the completion of the IPO, the Company had approximately 278 million shares of Class B common stock outstanding as a result of the Contribution. The Company has presented pro forma basic and diluted earnings per share amounts for the three months ended April 3, 2004 as if the Contribution had occurred on January 1, 2004.

 

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Table of Contents

Balance Sheet and Other Supplemental Information

 

Cash and Cash Equivalents

 

The Company considers all highly liquid investments purchased with an original maturity of three months or less to be cash equivalents.

 

Short-Term Investments

 

The Company utilizes a wholly owned subsidiary, which functions as an investment company, to provide the Company and its subsidiaries a mechanism via a money market fund to effectively and efficiently manage its free cash flow on a global basis. The money market fund is invested in certain money market funds, corporate bonds and U.S. government agency securities. The money market fund does not have investments in related parties of the Company or its subsidiaries.

 

We reclassified $2.0 billion of our cash and cash equivalents balance held in the money market fund described above from cash and cash equivalents to short term investments as of December 31, 2004. The underlying weighted average maturity of the investments was approximately 70 days at April 1, 2005 and approximately 50 days at December 31, 2004. As the Company and its subsidiaries own 100% of the outstanding shares of the fund, we believe the correct classification is short term investments.

 

Property, Plant and Equipment

 

Depreciation expense was $168 million and $187 million for the three months ended April 1, 2005 and April 3, 2004, respectively. Accumulated depreciation was $711 million and $551 million at April 1, 2005 and December 31, 2004, respectively.

 

Assets Held for Sale

 

Assets held for sale were $41 million and $45 million at April 1, 2005 and December 31, 2004, respectively. The assets held for sale at April 1, 2005 primarily consist of the West Creek, Virginia property, and a facility in Austin, Texas. The total net gains from the disposal of assets, including assets held for sale, were $2 million and $11 million for the three months ended April 1, 2005 and April 3, 2004, respectively.

 

Investments

 

Investments consist of the following:

 

     April 1,
2005


  

December 31,

2004


Available-for-sale securities:

             

Cost basis

   $ 1    $ 1

Gross unrealized gains

     —        —  

Gross unrealized losses

     —        —  
    

  

Fair value

     1      1

Other securities, cost

     18      24

Equity method investments

     3      6
    

  

     $ 22    $ 31
    

  

 

On March 11, 2004, all of the Company’s Series D convertible preference shares in SMIC were converted to 1.7 billion shares of common stock in connection with the IPO of SMIC. The Company sold 297 million shares of SMIC common stock in the IPO for $100 million in net proceeds, resulting in a $41 million gain recorded in Other income (expense). The 1.4 billion remaining shares of SMIC common stock were subject to restrictions on transfer that are released over an eighteen-month period, ending in September 2005. Warrants held by the Company for SMIC stock expired unexercised at the date of the SMIC IPO. The Company’s investment in SMIC common stock was classified as available-for-sale as of April 3, 2004. The SMIC common stock and certain other investments, with aggregate carrying values of $464 million, historically part of the semiconductor operations were not among the net assets contributed to the Company by Motorola.

 

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The Company recorded investment impairment charges of $6 million and $4 million for the three months ended April 1, 2005 and April 3, 2004, respectively. These impairment charges represent other-than-temporary declines in the value of investments within the Company’s investment portfolio and are included in Other income (expense) in the accompanying statements of operations.

 

Comprehensive Earnings

 

The components of total comprehensive earnings, net of tax, were as follows:

 

     Three Months Ended

     April 1,
2005


   

April 3,

2004


Net income

   $ 85     $ 106

Net change in unrealized gain on available-for-sale investments

     —         104

Net change in cumulative translation adjustments

     (32 )     16
    


 

Total comprehensive earnings

   $ 53     $ 226
    


 

 

(4) Stock Compensation Costs

 

The Company accounts for employee options to purchase Company common stock and restricted stock units and for employee participation in the Company employee stock purchase plan under the intrinsic value method of expense recognition. Compensation cost, if any, is recorded based on the excess of the quoted market price at grant date over the amount an employee must pay to acquire the stock.

 

Prior to the Distribution, compensation expense, if any, relating to Motorola options and restricted stock units held by Company employees was allocated by Motorola on a specific employee basis. At the Distribution, all unvested options outstanding under Motorola’s stock-based compensation plans that were held by the Company’s employees were converted to options to acquire Class A common stock of the Company. The conversion rate was based on a formula that maintained the intrinsic value of the original unvested portion of the Motorola grant and allowed for the fair value of the grant before and after the conversion to be maintained. As a result, under this formula, using the average closing prices at the Distribution Date of Motorola and the Company’s shares of stock, a total of approximately 23 million unvested Company stock options at an average exercise price of $9.91 were issued. These new issuances will maintain the original fair value calculated at their original grant date from Motorola and any related compensation expense will continue to be recognized over the remaining employee service period.

 

All unvested Motorola restricted stock units held by the Company’s employees on the date of Distribution were cancelled and reissued as restricted stock units for Class A common stock of the Company. A total of approximately 350 thousand restricted stock units at $17.93 were issued at the Distribution Date. The compensation expense related to these reissued restricted stock units will continue to be recognized over the remaining employee service period.

 

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The Company has evaluated the pro forma effects of using the fair-value-based method of accounting and as such, net earnings, basic earnings per common share and diluted earnings per common share would have been as follows:

 

     Three Months Ended

 
     April 1,
2005


   

April 3,

2004


 

Net earnings:

                

Net earnings, as reported

   $ 85     $ 106  

Plus: Stock-based employee compensation expense included in reported net earnings, net of tax

     5       4  

Less: Stock-based employee compensation expense determined under the fair-value method for all awards, net of tax

     (23 )     (21 )
    


 


Net earnings, pro forma

   $ 67     $ 89  
    


 


Basic earnings per common share:

                

As reported

   $ 0.21     $ 0.38  

Pro forma

   $ 0.17     $ 0.32  

Diluted pro forma earnings per common share:

                

As reported

   $ 0.20     $ 0.38  

Pro forma

   $ 0.16     $ 0.32  

 

As a result of the issuance of a revision of FASB SFAS No. 123, Accounting for Stock-Based Compensation, the Company will be required, beginning in the first quarter of 2006, to begin expensing the stock compensation related to options instead of the disclosure only requirement disclosed above.

 

(5) Income Taxes

 

Income taxes for the interim periods presented have been included in the accompanying financial statements on the basis of an estimated annual effective tax rate. As of the end of the first quarter, the estimated annualized tax rate for 2005 is 10%. The decline in the estimated annual effective tax rate from 20% in the prior year is a result of the changing mix of profitability in the domestic and international entities, and the income tax impact for domestic earnings being offset against the Company’s deferred tax valuation allowance, thereby lowering the worldwide effective rate. Our estimated annual effective tax rate is less than the statutory rate of 35% primarily due to (1) no tax expense being recorded on domestic earnings due to the utilization of deferred tax assets, which are subject to a full valuation allowance; and (2) the mix of earnings and losses by taxing jurisdiction and foreign tax rate differentials.

 

(6) Commitments and Contingencies

 

Environmental

 

Under the Comprehensive Environmental Response Compensation and Liability Act of 1980, as amended (CERCLA, or Superfund), and equivalent state law, Motorola has been designated as a Potentially Responsible Party by the United States Environmental Protection Agency with respect to certain waste sites with which the Company’s operations may have had direct or indirect involvement. Such designations are made regardless of the extent of Motorola’s involvement. Pursuant to the master separation and distribution agreement, the Company has indemnified Motorola for these liabilities going forward. These claims are in various stages of administrative or judicial proceedings. They include demands for recovery of past governmental costs and for future investigations or remedial actions. The remedial efforts include environmental cleanup costs and communication programs. In many cases, the dollar amounts of the claims have not been specified and have been asserted against a number of other entities for the same cost recovery or other relief as was asserted against the Company. The Company accrues costs associated with environmental matters when they become probable and reasonably estimable. Due to the uncertain nature, the actual costs that will be incurred will differ from the amounts accrued, perhaps significantly.

 

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Table of Contents

Litigation

 

The Company is a defendant in various lawsuits, including intellectual property suits, and is subject to various claims which arise in the normal course of business. In the opinion of management, the ultimate disposition of these matters will not have a material adverse effect on the Company’s financial position, liquidity or results of operations.

 

From time to time, the Company is involved in legal proceedings arising in the ordinary course of business, including tort and contractual disputes, claims before the United States Equal Employment Opportunity Commission and other employee grievances, and intellectual property litigation and infringement claims. Intellectual property litigation and infringement claims could cause us to incur significant expenses or prevent us from selling our products. Under our agreements with Motorola, we will indemnify Motorola for certain liabilities related to our business.

 

We currently have an intellectual property litigation matter pending against Micron Technology. On January 8, 2004, Motorola filed a complaint asserting infringement of ten patents against Micron Technology in the United States District Court for the Western District of Texas, Austin Division, seeking, among other remedies, unspecified monetary damages and injunctive relief. Those patents have been assigned to the Company and the Company has been added to the lawsuit. On March 15, 2004, Micron Technology answered and counterclaimed by asserting 17 patents against Motorola, and by seeking, among other remedies, unspecified monetary damages and injunctive relief. On March 30, 2004, Micron Technology filed a separate patent infringement suit asserting infringement of seven other patents against Motorola in a different federal court, the United States District Court for the Western District of Wisconsin, again seeking, among other remedies, unspecified monetary damages and injunctive relief. Motorola answered the complaint and counterclaimed by accusing Micron Technology of infringing five of the same patents that are the subject of the Texas lawsuit seeking, among other remedies, unspecified monetary damages and injunctive relief. On June 10, 2004, the court in the Wisconsin case ordered that the Wisconsin case be transferred to the United States District Court for the Western District of Texas, and that action has now been consolidated with the Austin case. Under our agreements with Motorola, the Company has defense and indemnity obligations to Motorola for the Austin case. While a trial date has not been set, under the current scheduling order, trial will not occur until mid-2006.

 

Other Contingencies

 

In the ordinary course of business, the Company regularly executes contracts that contain indemnifications as it is customary business practice for most business arrangements that are reduced to a contract to contain some level of indemnity between parties. Additionally, the Company executes other contracts considered outside the ordinary course of business which contain indemnifications. Examples of these types of agreements include business divestitures, business acquisitions, settlement agreements and third-party performance guarantees. In each of these circumstances, payment by the Company is conditioned on the other party making a claim pursuant to the procedures specified in the particular contract, which procedures typically allow the Company to challenge the other party’s claims. Further, the Company’s obligations under these agreements may be limited in terms of duration, typically not in excess of 24 months, and/or amounts not in excess of the contract value, and in some instances, the Company may have recourse against third parties for certain payments made by the Company.

 

Historically, the Company has not made significant payments for indemnification provisions contained in these agreements. At April 1, 2005, there was one contract executed outside the ordinary course of business containing indemnification obligations with a maximum amount payable of $5 million under the terms of these indemnification provisions. At April 1, 2005, the Company had accrued $4 million, to cover known estimated indemnification obligations. The Company believes that if it were to incur additional losses with respect to any unknown matters at April 1, 2005, such losses would not have a material adverse effect on the Company’s financial position, results of operations or cash flows.

 

(7) Reorganization of Businesses

 

Beginning in 2000 and continuing through 2004, the Company implemented a series of plans to reduce its workforce, discontinue product lines, exit businesses and consolidate manufacturing and administrative operations in an effort to reduce costs and simplify its product portfolio. Exit costs primarily consist of facility closure costs. Employee separation costs consist primarily of ongoing termination benefits, principally severance payments. At each reporting date, the Company evaluates its accruals for exit costs and employee separation costs to ensure that the accruals are still appropriate. In certain circumstances, accruals are no longer required because of efficiencies in carrying out the plans or because employees previously identified for separation resigned from the Company unexpectedly and did not receive severance or were redeployed due to circumstances not foreseen when the original plans were initiated. The Company reverses accruals to income when it is determined they are no longer required.

 

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All reorganization of business programs initiated prior to 2004 were finalized, fully expensed and paid by the end of the third quarter of 2004 as further described below. On October 19, 2004, the Company announced further plans to streamline its operations and reduce selling, general and administrative expenses.

 

Three Months Ended April 1, 2005

 

2004 Initiated Reorganization of Business Program

 

In the fourth quarter of 2004, the Company announced plans to further reduce costs through an employee separation program. As a result, during the first quarter of 2005, the Company recorded net charges of $13 million; of which $3 million was included in Cost of sales and $10 million was recorded under Reorganization of businesses in the accompanying statements of operations. The following table displays a roll-forward of the accruals established for these employee separation costs from January 1, 2005 to April 1, 2005.

 

          Additional
Charges


   Adjustments

           

Employee Separation Costs


   Accruals at
January 1,
2005


   Cost of
Sales


   Reorg of
Business


   Cost of
Sales


   Reorg of
Business


    2005
Amounts
Used


    Accruals at
April 1,
2005


U.S. manufacturing

   $ 17    $ 1    $ —      $ —      $ —       $ (9 )   $ 9

Asia manufacturing

     2      1      —        —        —         (1 )     2

Europe manufacturing

     9      1      —        —        —         (4 )     6

General and administrative/Research and development

     42      —        11      —        (1 )     (26 )     26
    

  

  

  

  


 


 

Total

   $ 70    $ 3    $ 11    $ —      $ (1 )   $ (40 )   $ 43
    

  

  

  

  


 


 

Related headcount

     460      170      60      —        —         (270 )     420
    

  

  

  

  


 


 

 

At January 1, 2005, the Company had an accrual of $70 million for employee separation costs, representing the severance costs for approximately 460 employees, 260 of which were manufacturing employees and 200 were non-manufacturing employees.

 

During the three months ended April 1, 2005, 270 employees were separated from the Company. The $40 million used in the first quarter of 2005 reflects the initial cash payments made to these separated employees. For these separated employees, of which 110 are manufacturing employees and 160 are non-manufacturing employees, an additional $17 million will be paid in the second quarter of 2005. The remaining 420 employees, of which 320 are manufacturing employees and 100 are non-manufacturing employees, will be paid $26 million during 2005.

 

Three Months Ended April 3, 2004

 

Pre-2004 Initiated Reorganization of Business Programs

 

All reorganization of business programs initiated prior to 2004 were finalized, fully expensed and paid by the end of the third quarter of 2004.

 

For the three months ended April 3, 2004, the Company recorded net reversals of $8 million, of which $1 million was included in Cost of sales and $7 million was recorded under Reorganization of businesses in the accompanying statements of operations. The aggregate $8 million net reversal is comprised of the following:

 

     Exit Costs
(Reversals)


   Employee
Separations
(Reversals)


    Decommissioning
reversals


    Total

 

Manufacturing and administrative consolidations

   $ —      $ (2 )   $ (6 )   $ (8 )
    

  


 


 


 

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Table of Contents

Manufacturing and Administrative Consolidations

 

There were no additional charges for the three months ended April 3, 2004. Accruals established prior to 2004 were reversed ($8 million) as reserves to cover decommissioning costs which were no longer needed due primarily to the sale of the related facility and employee separation costs for approximately 50 employees previously identified for separation who resigned unexpectedly and did not receive severance or were redeployed due to circumstances not foreseen when the original plans were approved.

 

(8) Information by Segment

 

Summarized below are the Company’s segment net sales and operating earnings (loss) for the three months ended April 1, 2005 and April 3, 2004:

 

     Three Months Ended

 
     April 1,
2005


   

April 3,

2004


 

Net Sales:

                

Transportation and Standard Products

   $ 661     $ 638  

Networking and Computing Systems

     349       389  

Wireless and Mobile Solutions

     412       354  

Other

     20       15  
    


 


Segment totals

   $ 1,442     $ 1,396  
    


 


Operating Earnings (Loss):

                

Transportation and Standard Products

   $ 80     $ 41  

Networking and Computing Systems

     71       86  

Wireless and Mobile Solutions

     15       (72 )

Other

     (56 )     60  
    


 


Operating earnings

   $ 110     $ 115  

Total other income (expense)

     (16 )     17  
    


 


Earnings before income taxes

   $ 94     $ 132  
    


 


 

Certain items are included in the Other segment category, which are not allocated to the three operating segments. These include reorganization of business charges (reversals) of $13 million and $(8) million for the three months ended April 1, 2005 and April 3, 2004, respectively. In addition, the Company has included separation expenses of $5 million and $9 million within the Other segment for the three months ended April 1, 2005 and April 3, 2004, respectively.

 

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Table of Contents
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND

RESULTS OF OPERATIONS

 

The following is a discussion and analysis of our financial position and results of operations for the three months ended April 1, 2005 and April 3, 2004. This commentary should be read in conjunction with our condensed consolidated and combined financial statements and the notes in “Item 1: Financial Statements”, as well as the Company’s consolidated and combined financial statements and related notes thereto and management’s discussion and analysis of financial condition and results of operations included in the Company’s Annual report on Form 10-K for the year ended December 31, 2004.

 

This report contains “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements may be identified by words such as expects, anticipates, plans, beliefs, estimates, will or words of similar meaning and include statements regarding the plans and expectations for the first quarter, the year and the future. These forward-looking statements are found at various places throughout this report. We undertake no obligation to update or revise any forward-looking statement, whether as a result of new information, future developments or otherwise. Although we believe that our expectations are based on reasonable assumptions, we can give no assurance that our goals will be achieved. Important factors that could cause our actual results to differ from estimates or projections contained in the forward-looking statements are described further in “Trends, Risks and Uncertainties” of our December 31, 2004 Annual Report on Form 10-K.

 

Overview

 

Our Business. Freescale Semiconductor, Inc. is a leading global semiconductor company focused on providing embedded processing and connectivity products to large, high-growth markets. We currently focus on providing products to the automotive, networking and wireless communications industries. Examples of embedded processors include microcontrollers, digital signal processors and communications processors. In addition to our embedded processors, we also offer a portfolio of complementary devices that facilitate connectivity between products, across networks and to real-world signals, such as sound, vibration and pressure. These complementary devices include sensors, radio frequency semiconductors, power management and other analog and mixed-signal integrated circuits. Through the combination of our embedded processors and complementary products, we are further able to offer our customers platform-level products, which incorporate both semiconductors and software. We believe that the ability to offer platform-level products will become increasingly important to long-term success in many markets within the semiconductor industry.

 

Our Business Groups. We operate our business through our three primary segments: the Transportation and Standard Products Group (TSPG), the Networking and Computing Systems Group (NCSG) and the Wireless and Mobile Solutions Group (WMSG). TSPG provides products for the automotive electronics, industrial and other markets. NCSG supplies products to the wired and wireless infrastructure and computing markets. WMSG provides products for wireless mobile devices. In addition to these three segments, we have an Other business segment that includes all of our other operations, including our Metrowerks software business.

 

Revenues and Expenses. Our revenues are derived from the sale of our embedded processing and connectivity products and the licensing of our intellectual property. Our business segments include both product and intellectual property revenues associated with the activities of each of the respective segments.

 

We currently manufacture a substantial portion of our products internally at our seven wafer fabrication facilities and two assembly and test facilities. We track our inventory and cost of sales by using standard costs that are reviewed at least once a year and are valued at the lower of cost or market value. For the purposes of segment reporting, cost of sales for each segment reflects standard costs, adjustments to inventory balances and valuation and an allocation of manufacturing variances incurred on a plant-by-plant basis. The primary user of each wafer fabrication facility is allocated the capacity and inefficiency variances for the facility. The exceptions to this are (1) our MOS-13 wafer fabrication facility, for which manufacturing variances are divided among all our business segments based upon usage, and (2) start-up facilities such as the Crolles facility which are allocated to the Other segment. Assembly and final test costs are allocated to the business segments on an actual cost basis.

 

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Table of Contents

Our gross margin is greatly influenced by our utilization. Utilization refers only to our wafer fabrication facilities and is based on the capacity of the installed equipment. As our utilization rate increases, there is significant operating leverage in our business as our fixed manufacturing costs are spread over increased output.

 

Direct expenses incurred by a segment are included in that segment’s results. Shared research and development, sales and marketing, and general and administrative costs are allocated to each segment based upon the specific activities being performed for each segment, where possible. Remaining costs are charged using a specifically identifiable methodology or other reasonable basis of allocation. Certain corporate expenses are in the Other segment.

 

Our Challenges That Lie Ahead. Going forward, our business will be highly dependent on demand for electronic content in automobiles, networking and wireless infrastructure equipment, cellular handsets and other electronic devices. In addition, we operate in an industry that is highly cyclical and subject to constant and rapid technological change, product obsolescence, price erosion, evolving standards, short product life-cycles and wide fluctuations in product supply and demand. Through our efforts to reduce and streamline our cost structure, we believe that we are better equipped to respond to changes in market conditions and improve our financial performance.

 

Due to environmental concerns, the need for lead-free solutions in electronic components and systems is receiving increasing attention within the semiconductor industry. Many companies, including our Company, are taking steps to become compliant with the Restriction of Hazardous Substances Directive, the European legislation that will restrict the use of lead and some flame retardants in electronic components effective as of July 2006. Our compliance with the Restriction on Hazardous Substances Directive and any other requirements for lead-free products could cause us to incur substantial additional costs by potentially requiring us to devote more resources to research and development efforts, requiring us to change certain of our manufacturing or supply chain management processes or causing us to use more costly materials or to have obsolete inventory.

 

First Quarter Highlights

 

First quarter 2005 net sales were $1.4 billion, increasing by 3% from the first quarter of 2004. The rise in net sales was primarily due to an 8% volume increase, driven by the wireless and transportation markets. Gross margins rose to 40.2% in the first quarter of 2005 compared to 36.3% in the first quarter of 2004 primarily due to further cost reduction savings.

 

In the first quarter of 2005, 27% of our net sales were made directly to Motorola and to contract manufacturers that produce products for Motorola, compared to 26% in the first quarter of 2004. This compares to 25% in the first quarter of 2005 and 20% in the first quarter of 2004 for sales made directly to Motorola.

 

The first quarter of 2005 included $5 million of separation expenses related to the separation from Motorola versus $9 million in the first quarter of 2004. The Company anticipates incurring approximately $5 million in Separation expenses in the second quarter of 2005.

 

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Table of Contents

Results of Operations

(in millions, except per share data)

 

     Three Months Ended
(Unaudited)


 
    

April 1,

2005


   

% of

Sales


   

April 3,

2004


   

% of

Sales


 

Orders

   $ 1,381     95.8 %   $ 1,566     112.2 %

Net sales

   $ 1,442     100.0 %   $ 1,396     100.0 %

Cost of sales

     862     59.8 %     889     63.7 %
    


 

 


 

Gross margin

     580     40.2 %     507     36.3 %
    


 

 


 

Selling, general and administrative

     191     13.2 %     140     10.0 %

Research and development

     264     18.3 %     250     17.9 %

Reorganization of businesses

     10     0.7 %     (7 )   (0.5 )%

Separation expenses

     5     0.4 %     9     0.7 %
    


 

 


 

Operating earnings

     110     7.6 %     115     8.2 %
    


 

 


 

Other income (expense):

                            

Interest expense, net

     (6 )   (0.4 )%     (21 )   (1.5 )%

Gains on sales of investments and businesses, net

     —       —         41     2.9 %

Other

     (10 )   (0.7 )%     (3 )   (0.1 )%
    


 

 


 

Total other income (expense)

     (16 )   (1.1 )%     17     1.3 %
    


 

 


 

Earnings before income taxes

     94     6.5 %     132     9.5 %

Income tax expense

     9     0.6 %     26     1.9 %
    


 

 


 

Net earnings

     85     5.9 %     106     7.6 %
    


 

 


 

Basic earnings per share

   $ 0.21           $ 0.38        

Diluted earnings per share

   $ 0.20           $ 0.38        

 

Three Months Ended April 1, 2005 Compared to Three Months Ended April 3, 2004

 

Net Sales

 

Our net sales were $1.4 billion in both the three months ended April 1, 2005 and the three months ended April 3, 2004. Our orders were $1.4 billion in the three months ended April 1, 2005, down 12% from $1.6 million in the three months ended April 3, 2004. Net sales were up 3% due primarily to an 8% volume increase, principally driven by increased demand in the wireless market, largely offset by a 5% decrease in pricing due to product mix. Our orders are down due to lower required inventory replenishment levels by our NCSG customers, a slow adoption rate of 3G phones and a market reduction in lead times, which began in the middle of 2004.

 

Intellectual property revenue represented approximately 3% of net sales in the three months ended April 1, 2005 and 2% of net sales in the three months ended April 3, 2004.

 

Gross Margin

 

Our gross margin increased to $580 million, or 40.2% of net sales, in the three months ended April 1, 2005 compared to a gross margin of $507 million, or 36.3% of net sales, in the three months ended April 3, 2004. The increase in gross margin was primarily due to a reduction in manufacturing costs resulting from improved yield and factory efficiencies experienced in the first quarter of 2005. Our utilization rate in the three months ended April 1, 2005 was flat to the first quarter of 2004. In addition, cost reductions of $6 million in the first quarter of 2005 resulted from the Reorganization of business activity announced in the fourth quarter of 2004. We also recorded net charges of $3 million in Cost of sales in the three months ended April 1, 2005, which were associated with the restructuring plan announced on October 19, 2004.

 

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Table of Contents

Selling, General and Administrative

 

Our selling, general and administrative expenses were $191 million, or 13.2% of net sales, in the three months ended April 1, 2005, compared to $140 million, or 10.0% of net sales, in the three months ended April 3, 2004. The increase in selling, general and administrative expenses was due primarily to the fact that the first quarter of 2004 selling, general and administrative expenses included a $54 million reversal of a provision originally accrued for the potential obligation to reimburse the Chinese government for various exemptions previously received on VAT and duty on imported materials. We had approximately $4 million in cost reductions during the first quarter of 2005 resulting from the Reorganization of business activity announced in the fourth quarter of 2004.

 

Research and Development

 

Our research and development expenses, including our ongoing joint development efforts at the wafer fabrication facility in Crolles, France, totaled $264 million, or 18.3% of net sales, in the three months ended April 1, 2005, compared with $250 million, or 17.9% of net sales, in the three months ended April 3, 2004. The increase was due to increased investment in research and development in the first quarter of 2005 versus the prior year. In addition, there were $4 million in cost reductions in the first quarter of 2005 resulting from the Reorganization of business activity announced in the fourth quarter of 2004.

 

Reorganization of Businesses

 

The reorganization of business programs initiated prior to 2004 were finalized, fully expensed and paid by the end of the third quarter of 2004.

 

A new reorganization of business program was announced on October 19, 2004 to streamline operations and reduce selling, general and administrative expenses. As a result, we recorded net charges of $13 million; of which $3 million was included in cost of sales and $10 million was recorded under Reorganization of businesses in the accompanying statements of operations related to employee separation costs. These actions are expected to generate $65 million in annualized net cost savings, $28 million of which is expected to be in Cost of sales and $37 million in Selling, general and administrative and Research and development expenses.

 

Separation Expenses

 

Separation expenses were $5 million in the three months ended April 1, 2005 compared to $9 million in the three months ended April 3, 2004. These incremental, non-recurring costs were directly related to the Contribution and subsequent separation from Motorola and include transaction taxes, professional fees, information technology and other services. We expect to incur approximately $5 million in Separation expenses in the second quarter of 2005.

 

Net Interest Expense

 

Our net interest expense was $6 million in the three months ended April 1, 2005 compared to $21 million in the three months ended April 3, 2004. Net interest expense in the three months ended April 1, 2005 included interest expense of $20 million, which was partially offset by interest income of $14 million. Net interest expense in the three months ended April 3, 2004 included interest expense of $22 million, which was partially offset by interest income of $1 million. Our interest expense represented the amount allocated from Motorola until the second quarter of 2004. This allocation was based on the relative historical percentage of our net assets included in Motorola’s consolidated financial statements, excluding debt.

 

Gains on Sales of Investments and Businesses

 

There were no gains on sales of investments and businesses in the three months ended April 1, 2005, compared to $41 million in the three months ended April 3, 2004. The net gain in the three months ended April 3, 2004 was primarily related to the sale of our SMIC stock.

 

Other

 

Other expenses totaled $10 million and $3 million in the three months ended April 1, 2005 and April 3, 2004, respectively, and were primarily due to equity losses in income of non-consolidated investments and other than temporary impairment of investments held in private companies accounted for as cost basis investments which increased during the first quarter of 2005 versus the prior year.

 

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Table of Contents

Income Taxes

 

Our effective tax rate was 10% for the three months ended April 1, 2005, representing a $9 million net tax expense, compared to a 20% effective tax rate in the three months ended April 3, 2004, representing a $26 million net tax expense. The decline in the estimated annual effective tax rate is a result of the changing mix of profitability in the domestic and international entities. In addition, tax expense on our domestic profits is offset against the Company’s deferred tax valuation allowance, thereby lowering the worldwide estimated annual effective tax rate. Our estimated annual effective tax rate is less than the statutory rate of 35% primarily due to (1) no tax expense being recorded on our domestic earnings due to the utilization of deferred tax assets, which are subject to a full valuation allowance and (2) the mix of earnings and losses by taxing jurisdiction and foreign tax rate differentials.

 

Segment Information

 

Our orders, net sales, and operating results for our primary segments for the three months ended April 1, 2005 and April 3, 2004 are presented below. Order information as of any particular date may not be an accurate indicator of future results, as orders are subject to revision or cancellation to reflect changes in customer needs.

 

Transportation and Standard Products Group

 

TSPG designs, manufactures and markets key components of embedded control systems, which include processors (microcontrollers, embedded microprocessors and digital signal processors), sensors and analog and mixed-signal integrated circuits. TSPG’s largest market segment is the automobile electronics market, which represented approximately 70% of its sales in the three months ended April 1, 2005. In the three months ended April 1, 2005, TSPG net sales represented 45.8% of our net sales compared to 45.7% in the three months ended April 3, 2004.

 

     Three Months Ended

      

(Dollars in millions)


   April 1, 2005

   April 3, 2004

   Percent Change

 

Orders

   $ 647    $ 675    (4 )%

Segment net sales

     661      638    4 %

Operating earnings

     80      41    95 %

 

In the first quarter of 2005, TSPG net sales were $661 million, up 4% from $638 million in the first quarter of 2004. TSPG orders for the first quarter of 2005 were $647 million, down 4% from $675 million in the first quarter of 2004. The increase in net sales was driven by strong performance from our 16-bit microcontrollers, sensor products and consumer applications. The decrease in orders is primarily due to a reduction in lead times from our customers as they book closer to ship dates. This customer practice began in the middle of 2004.

 

TSPG generated operating earnings of $80 million in the first quarter of 2005, compared to operating earnings of $41 million in the first quarter of 2004. The increase was primarily due to higher net sales and factory cost improvement.

 

Networking and Computing Systems Group

 

NCSG designs, manufactures and markets embedded processors and related connectivity products for the wired and wireless networking and computing markets. NCSG offers semiconductors that facilitate the transmission, switching and processing of data and voice signals within communications systems. In the first quarter of 2005, NCSG net sales represented 24.2% of our net sales, compared to 27.9% in the first quarter of 2004.

 

     Three Months Ended

      

(Dollars in millions)


   April 1, 2005

   April 3, 2004

   Percent Change

 

Orders

   $ 387    $ 468    (17 )%

Segment net sales

     349      389    (10 )%

Operating earnings

     71      86    (17 )%

 

In the first quarter of 2005, NCSG net sales were $349 million, down 10% from $389 million in the first quarter of 2004. NCSG orders in the first quarter of 2005 were $387 million, down 17% from $468 million in the first quarter of 2004. The decrease in net sales is primarily due to the first quarter of 2004 experiencing significantly higher demand in the wireless

 

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Table of Contents

infrastructure and networking markets, which did not occur to the same level during the first quarter of 2005. The decrease in orders is due to the lower required inventory replenishment levels required by our customers as compared with the first quarter of 2004.

 

NCSG generated operating earnings of $71 million in the first quarter of 2005, compared to operating earnings of $86 million in the first quarter of 2004. The decrease in operating earnings was primarily due to the stronger level of net sales during the first quarter of 2004.

 

Wireless and Mobile Solutions Group

 

WMSG designs, manufactures and markets semiconductors for wireless mobile devices, such as cellular phones, smartphones, personal data assistants, two-way messaging devices, global positioning systems, mobile gaming devices and wireless consumer electronics. In the first quarter of 2005, approximately 74% of WMSG Segment net sales were to Motorola on an end customer basis. This percentage sales figure includes sales made directly to Motorola and sales made to contract manufacturers that produce products for Motorola. In the first quarter of 2005, WMSG net sales represented 28.6% of our net sales, compared to 25.4% in the first quarter of 2004.

 

     Three Months Ended

       

(Dollars in millions)


   April 1, 2005

   April 3, 2004

    Percent Change

 

Orders

   $ 330    $ 405     (19 )%

Segment net sales

     412      354     16 %

Operating earnings (loss)

     15      (72 )   121 %

 

In the first quarter of 2005, WMSG net sales were $412 million, up 16% from $354 million in the first quarter of 2004. WMSG orders in the first quarter of 2005 were $330 million, down 19% from $405 million in the first quarter of 2004. The increase in net sales is due primarily to strength in sales in GSM and EDGE platform sales to Motorola, Inc. in the first quarter of 2005. The decrease in orders is due to a change in product mix driven by a slow adoption rate of 3G phones.

 

WMSG generated operating earnings of $15 million in the first quarter of 2005, compared to incurring an operating loss of $72 million in the first quarter of 2004. The increase was primarily due to increased sales and lower manufacturing costs.

 

Other

 

Other includes our Metrowerks business, sales of wafers to other semiconductor companies, other miscellaneous businesses and any factories in production start-up, including our 300 mm facility in Crolles, France. Other also includes any business reorganization charges and miscellaneous income or expense not identified to any of our business segments. Other net sales represented 1.4% of our net sales in the first quarter of 2005, compared to 1.1% in the first quarter of 2004.

 

     Three Months Ended

      

(Dollars in millions)


   April 1, 2005

    April 3, 2004

   Percent Change

 

Orders

   $ 17     $ 18    (6 )%

Segment net sales

     20       15    33 %

Operating earnings (loss)

     (56 )     60    (193 )%

 

In the first quarter of 2005, Other net sales were $20 million, up 33% from $15 million in the first quarter of 2004. Other orders in the first quarter of 2005 were $17 million, down 6% from $18 million in the first quarter of 2004. The increase in net sales was primarily due to the increase in sales of wafers.

 

Other incurred an operating loss of $56 million in the first quarter of 2005, compared to generating operating earnings of $60 million in the first quarter of 2004. The decrease was primarily related to a $54 million reversal in the first quarter of 2004 of a provision originally accrued for the potential obligation to reimburse the Chinese government for various exemptions previously received on VAT and duty on imported materials. In addition, we incurred increased start-up expenses related to our 300 mm facility in Crolles, France and $18 million in restructuring charges and separation expenses during the first quarter of 2005 versus Reorganization of business and Separation expenses of $1 million (net of reversals) in the first quarter of 2004.

 

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Table of Contents

Reorganization of Businesses

 

Beginning in 2000 and continuing through 2004, we implemented a series of plans to reduce our workforce, discontinue product lines, exit businesses and consolidate manufacturing and administrative operations in an effort to reduce costs and simplify our product portfolio. Exit costs primarily consist of facility closure costs. Employee separation costs consist primarily of ongoing termination benefits, principally severance payments. At each reporting date, we evaluate our accruals for exit costs and employee separation costs to ensure that the accruals are still appropriate. In certain circumstances, accruals are no longer required because of efficiencies in carrying out the plans or because employees previously identified for separation resigned unexpectedly and did not receive severance or were redeployed due to circumstances not foreseen when the original plans were initiated. We reverse accruals to income when it is determined they are no longer required.

 

All reorganization of business programs initiated prior to 2004 were finalized, fully expensed and paid by the end of the third quarter of 2004 as further described below. On October 19, 2004, we announced further plans to streamline our operations and reduce Selling, general and administrative expenses.

 

Three Months Ended April 1, 2005

 

2004 Initiated Reorganization of Business Program

 

In the fourth quarter of 2004, we announced plans to further reduce costs through an employee separation program. As a result, during the first quarter of 2005, we recorded net charges of $13 million; of which $3 million was included in Cost of sales and $10 million was recorded under Reorganization of businesses in the accompanying statements of operations. The following table displays a roll-forward of the accruals established for these employee separation costs from January 1, 2005 to April 1, 2005.

 

          Additional
Charges


   Adjustments

           

Employee Separation Costs


   Accruals at
January 1,
2005


   Cost of
Sales


   Reorg of
Business


   Cost of
Sales


   Reorg of
Business


    2005
Amounts
Used


    Accruals at
April 1,
2005


U.S. manufacturing

   $ 17    $ 1    $ —      $ —      $ —       $ (9 )   $ 9

Asia manufacturing

     2      1      —        —        —         (1 )     2

Europe manufacturing

     9      1      —        —        —         (4 )     6

General and administrative/Research and development

     42      —        11      —        (1 )     (26 )     26
    

  

  

  

  


 


 

Total

   $ 70    $ 3    $ 11    $ —      $ (1 )   $ (40 )   $ 43
    

  

  

  

  


 


 

Related headcount

     460      170      60      —        —         (270 )     420
    

  

  

  

  


 


 

 

At January 1, 2005, we had an accrual of $70 million for employee separation costs, representing the severance costs for approximately 460 employees, 260 of which were manufacturing employees and 200 were non-manufacturing employees.

 

During the three months ended April 1, 2005, 270 employees were separated from the Company. The $40 million used in the first quarter of 2005 reflects the initial cash payments made to these separated employees. For these separated employees, of which 110 are manufacturing employees and 160 are non-manufacturing employees, an additional $17 million will be paid in the second quarter of 2005. The remaining 420 employees, of which 320 are manufacturing employees and 100 are non-manufacturing employees, will be paid $26 million during 2005.

 

Three Months Ended April 3, 2004

 

Pre-2004 Initiated Reorganization of Business Programs

 

All reorganization of business programs initiated prior to 2004 were finalized, fully expensed and paid by the end of the third quarter of 2004.

 

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For the three months ended April 3, 2004, we recorded net reversals of $8 million, of which $1 million was included in Cost of sales and $7 million was recorded under Reorganization of businesses in the accompanying statements of operations. The aggregate $8 million net reversal is comprised of the following:

 

     Exit Costs
(Reversals)


   Employee
Separations


    Asset Writedowns
(Decommissioning
reversals)


    Total

 

Manufacturing and administrative consolidations

   $ —      $ (2 )   $ (6 )   $ (8 )
    

  


 


 


 

Manufacturing and Administrative Consolidations

 

There were no additional charges for the three months ended April 3, 2004. Accruals established prior to 2004 were reversed ($8 million) for reserves to cover decommissioning costs which were no longer needed due primarily to the sale of the related facility and employee separation costs for approximately 50 employees previously identified for separation who resigned unexpectedly and did not receive severance or were redeployed due to circumstances not foreseen when the original plans were approved.

 

Liquidity and Capital Resources

 

At April 1, 2005, our total cash and cash equivalents and short-term investments aggregated $2.3 billion, which is consistent with the balance at December 31, 2004. Prior to the Contribution, we utilized Motorola’s worldwide cash management system in which cash accounts were principally swept on a daily basis to finance operations with activity between our company and Motorola reflected as business equity transactions in owner’s net investment in our combined balance sheets until the Contribution. After the Contribution, we began managing our own cash balances on a world-wide basis. On April 1, 2005, $1.7 billion of this amount was held in the United States and $0.6 billion was held in other countries. Repatriation of some of these funds could be subject to delay and could have potential tax consequences, principally with respect to withholding taxes paid in foreign jurisdictions.

 

Operating Activities

 

In the first three months of 2005, we generated positive cash flow from operations of $125 million, compared to $129 million in the first three months of 2004. The primary contributors to decreased cash flow from operations in the first three months of 2005 versus the first three months of 2004 were a decrease of $111 million in the change in Accounts payable and accrued liabilities due to a higher employee incentive payment in the first quarter of 2005 versus the prior year, a decrease in the change in Inventories of $21 million and a decrease of $17 million in depreciation and amortization expense. These amounts were offset by lower gains on sales of investments and businesses, net of $41 million and a decrease of $93 million in the change in Accounts receivable, net.

 

Our net accounts receivable were $654 million at April 1, 2005, compared to $636 million at December 31, 2004. Our days sales outstanding were 36 days as of April 1, 2005, compared to 30 days outstanding as of December 31, 2004. The increase to net accounts receivable as of April 1, 2005 was due to increased sales during March 2005 versus December 2004, which contributed $92 million, which was partially offset by a decrease in receivables due from Motorola in connection with the Distribution of $76 million.

 

Our inventory was $742 million for both April 1, 2005 and December 31, 2004. Our days of inventory on hand were 79 as of April 1, 2005, and 76 as of December 31, 2004.

 

Our accounts payable were $491 million as of April 1, 2005, compared to $474 million at December 31, 2004. Accounts payable to Motorola were $44 million and $59 million as of April 1, 2005 and December 31, 2004, respectively.

 

Investing Activities

 

Our net cash used by investing activities was $191 million and $56 million in the first three months of 2005 and 2004, respectively. The most significant components comprising our investing activities are: (1) capital expenditures; (2) investment of our operating funds; (3) strategic acquisitions of, or investments in, other companies; and (4) dispositions of investments and businesses.

 

Our capital expenditures increased to $118 million in the first three months of 2005 from $100 million in the first three months of 2004. Our capital expenditures as a percentage of net sales were 8.2% in the first three months of 2005 and 7.2% in the first three months of 2004.

 

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Cash used for strategic acquisitions and new investment activities was $25 million in the first three months of 2005 and $35 million the first three months of 2004. The use in 2005 was primarily due to the acquisition of certain assets of PrairieComm, Inc, consisting primarily of intellectual property and licenses. Our expenditures in the first three months of 2004 included the transfer of $30 million of cash to SMIC in connection with the sale of our wafer fabrication facility in China.

 

We received cash proceeds from dispositions of investments and businesses of $2 million in the first three months of 2005 and $100 million in the first three months of 2004. The 2004 proceeds were generated from the sale of our SMIC stock.

 

Financing Activities

 

Our net cash generated by financing activities in the first three months of 2005 was $10 million resulting entirely from the proceeds from the exercise of stock options. This compared to our net cash used by financing activities of $110 million in the first three months of 2004.

 

The change in financing activities is due to the fact that, prior to the Contribution, we financed our operations principally through Motorola, and we participated in Motorola’s worldwide, centralized approach to cash management. Types of activities flowing through the cash management system included: (1) cash deposits from our business which were transferred to Motorola’s bank account on a regular basis; (2) cash borrowings from Motorola used to fund operations, capital expenditures, or acquisitions; (3) charges (benefits) for income taxes; and (4) allocations of corporate expenses. Net cash of $89 million was provided to Motorola in the first quarter of 2004.

 

Future Financing Activities

 

Our primary future cash needs on a recurring basis will be for working capital, capital expenditures and debt service. We believe that our current net cash balance of approximately $1.1 billion (total cash, cash equivalents and short-term investments less total debt) plus cash flows from operations will be sufficient to fund our working capital needs, capital expenditures and other business requirements for at least the next 12 months. If our cash flows from operations are less than we expect, we may need to incur additional debt.

 

We may need to incur additional debt or issue equity to make strategic acquisitions or investments. We cannot assure you that such financing will be available to us on acceptable terms or that such financing will be available at all. Our ability to issue additional equity is constrained because our issuance of additional stock may cause the Distribution to be taxable under section 355(e) of the Internal Revenue Code, and, under the tax sharing agreement, we would be required to indemnify Motorola against such tax.

 

Our ability to make payments to fund working capital, capital expenditures, debt service and strategic acquisitions, joint ventures and investments will depend on our ability to generate cash in the future, which is subject to general economic, financial, competitive, regulatory and other factors that are beyond our control. Future indebtedness may impose various restrictions, and covenants on us which could limit our ability to respond to market conditions, to provide for unanticipated capital investments or to take advantage of business opportunities.

 

Significant Accounting Policies and Critical Estimates

 

The preparation of financial statements in accordance with United States generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts of assets and liabilities and the disclosure of contingent assets and liabilities at the balance sheet date of the financial statements, as well as the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. The Company’s significant accounting policies and critical estimates are disclosed in its Annual Report on Form 10-K for the year ended December 31, 2004. No significant changes to our accounting policies have occurred subsequent to December 31, 2004.

 

Recent Accounting Pronouncements

 

In December 2004, the FASB issued SFAS No. 123 (revised 2004), Share-Based Payment. SFAS No. 123R is a revision of FASB SFAS No. 123, Accounting for Stock-Based Compensation and supersedes APB Opinion No. 25, Accounting for Stock Issued to Employees, and its related implementation guidance. SFAS No. 123R establishes standards for

 

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the accounting for transactions in which an entity exchanges its equity instruments for goods or services. It also addresses transactions in which an entity incurs liabilities in exchange for goods or services that are based on the fair value of the entity’s equity instruments or that may be settled by the issuance of those equity instruments. SFAS No. 123R focuses primarily on accounting for transactions in which an entity obtains employee services in share-based payment transactions. SFAS No. 123R requires a public entity to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award (with limited exceptions). That cost will be recognized over the period during which an employee is required to provide service in exchange for the award. The provisions of SFAS No. 123R are effective for public entities that do not file as small business issuers as of the beginning of their next fiscal year that begins after June 15, 2005. We have previously issued employee stock options for which no expense has been recognized, and which will not be fully vested as of the effective date of SFAS No. 123R. As a result of this consideration and other decisions not finalized regarding certain assumptions, we continue to evaluate the amount of the negative impact of SFAS No. 123R on our financial position and results of operations.

 

In November 2004, the FASB issued SFAS No. 151, Inventory Costs, Amendment to ARB No. 43 Chapter 4, (SFAS No. 151) which clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage). SFAS No. 151 is effective for fiscal years beginning after June 15, 2005. We are still assessing the impact of SFAS No. 151 on our financial position, results of operations and liquidity.

 

In October 2004, the American Jobs Creation Act of 2004 (the “Act”) was signed into law. Two of the more significant provisions of the Act relate to a one time opportunity to repatriate foreign earnings at a reduced rate and manufacturing benefits for qualified production activity income. We have not yet determined the impact, if any, of this Act on our financial position, results of operations and liquidity.

 

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Item 3. Quantitative and Qualitative Disclosures About Market Risk.

 

Reference is made to Part II, Item 7A. Quantitative and Qualitative Disclosures about Market Risk, in our Annual Report on Form 10-K for the fiscal year ended December 31, 2004. We experienced no significant changes in market risk during the quarter ended April 1, 2005. However, we cannot give any assurance as to the effect that future changes in foreign currency rates will have on our consolidated financial position, results of operations or cash flows.

 

Item 4. Controls and Procedures.

 

(a) Evaluation of disclosure controls and procedures. Under the supervision and with the participation of our senior management, including our chief executive officer and chief financial officer, we conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures, as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended, as of the end of the period covered by this quarterly report (the “Evaluation Date”). Based on this evaluation, our chief executive officer and chief financial officer concluded as of the Evaluation Date that our disclosure controls and procedures were effective such that the information relating to the Company, including our consolidated subsidiaries, required to be disclosed in our Securities and Exchange Commission (“SEC”) reports (i) is recorded, processed, summarized and reported within the time periods specified in SEC rules and forms, and (ii) is accumulated and communicated to our management, including our chief executive officer and chief financial officer, as appropriate to allow timely decisions regarding required disclosure.

 

(b) Changes in internal control over financial reporting. There have been no changes in our internal control over financial reporting that occurred during the quarter ended April 1, 2005 that have materially affected or are reasonably likely to materially affect our internal control over financial reporting.

 

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PART II - OTHER INFORMATION

 

Item 1. Legal Proceedings.

 

From time to time we are involved in legal proceedings arising in the ordinary course of business, including tort and contractual disputes, claims before the United States Equal Employment Opportunity Commission and other employee grievances, and intellectual property litigation and infringement claims. Intellectual property litigation and infringement claims could cause us to incur significant expenses or prevent us from selling our products. Under our agreements with Motorola, we will indemnify Motorola for liabilities related to our business and have assumed these liabilities.

 

An intellectual property litigation matter is now pending between Motorola and Micron Technology. On January 8, 2004, Motorola filed a complaint asserting infringement of ten patents against Micron Technology in the United States District Court for the Western District of Texas, Austin Division, seeking, among other remedies, unspecified monetary damages and injunctive relief. Those patents have been assigned to the Company and the Company has been added to the lawsuit. On March 15, 2004, Micron Technology answered and counterclaimed by asserting 17 patents against Motorola, and by seeking, among other remedies, unspecified monetary damages and injunctive relief. On March 30, 2004, Micron Technology filed a separate patent infringement suit asserting infringement of seven other patents against Motorola in a different federal court, the United States District Court for the Western District of Wisconsin, again seeking, among other remedies, unspecified monetary damages and injunctive relief. Motorola answered the complaint and counterclaimed by accusing Micron Technology of infringing five of the same patents that are the subject of the Texas lawsuit seeking, among other remedies, unspecified monetary damages and injunctive relief. On June 10, 2004, the court in the Wisconsin case ordered that the Wisconsin case be transferred to the United States District Court for the Western District of Texas, and that action has now been consolidated with the Austin case. Discovery is proceeding, but a trial date has not been set. Under our agreements with Motorola, the Company has defense and indemnity obligations to Motorola for the Austin case. While a trial date has not been set, under the current scheduling order, trial will not occur until mid-2006.

 

If we are unsuccessful in resolving any of these proceedings, our operations may be interrupted or we may incur additional costs that could adversely affect our financial condition. However, we do not believe we will be unsuccessful in resolving these proceedings.

 

Other than as described above, we do not believe that there is any litigation pending that could have, individually or in the aggregate, a material adverse effect on our financial position, results of operations, or cash flow.

 

Environmental Matters

 

Our operations are subject to a variety of environmental laws and regulations in each of the jurisdictions in which we operate governing, among other things, air emissions, wastewater discharges, the use, handling and disposal of hazardous substances and wastes, soil and groundwater contamination and employee health and safety. As with other companies engaged in similar industries, environmental compliance obligations and liability risks are inherent in many of our manufacturing and other activities. In the United States certain environmental remediation laws, such as the federal “Superfund” law, can impose the entire cost of site clean-up, regardless of fault, upon any one among a number of statutory categories of parties, including companies that owned, operated or sent wastes to a site. In some jurisdictions, environmental requirements could become more stringent in the future which could affect our ability to obtain or maintain necessary authorizations and approvals or result in increased environmental compliance costs.

 

Motorola has been identified as a Potentially Responsible Party at the two facilities identified below, and has been engaged in investigations, administrative proceedings, and/or cleanup processes with respect to past chemical releases into the environment at those facilities. Under our agreements with Motorola, we will indemnify Motorola for liabilities related to our business, including the matters described below, and have assumed these liabilities. Our potential future liability at such sites (excluding costs spent to date) may adversely affect our results of operations.

 

52nd Street Facility, Phoenix, AZ. In 1983, a trichloroethane leak from a solvent tank led to the discovery of trichloroethylene and other organic compounds in the groundwater underlying the former Motorola 52nd Street facility in Phoenix, Arizona, which is a federal National Priorities List Superfund site. The Superfund site has been divided into operable units. Under the first operable unit, the Arizona Department of Environmental Quality required Motorola to investigate and perform on-site soil remediation, plus on-site and nearby off-site groundwater remediation. The

 

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Environmental Protection Agency (EPA) issued a record of decision for the second operable unit in July 1994. After approval of the design, the EPA issued an administrative order requiring Motorola and another third party to construct and operate a remediation plant targeted at containing and cleaning up off-site solvent groundwater contamination. The EPA has not issued a final remedy for either the first operable unit or the second operable unit which leaves open the possibility that there could be additional cleanup costs associated with either unit. The EPA has performed some preliminary investigation into the third operable unit, which is an area extending beyond the boundaries of the area delineated in the second operable unit. A number of additional potentially responsible parties, including Motorola, have been identified at the third operable unit. Based on the information currently available, we believe our responsibility for the third operable unit conditions to be negligible and continue to look for opportunities to resolve our liability for the entire site.

 

56th Street Facility, Phoenix, AZ. In 1985, the EPA initiated an inquiry concerning our 56th Street facility in Phoenix, Arizona following the discovery of organic compounds in certain local area wells. The Arizona Department of Environmental Quality assumed primary responsibility for this matter. We voluntarily undertook negotiations with the state to remediate the groundwater contamination, and are currently managing the remediation under the Arizona Department of Environmental Quality’s Water Quality Assurance Revolving Fund Program.

 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds.

 

Not applicable.

 

Item 3. Defaults Upon Senior Securities.

 

Not applicable.

 

Item 4. Submission of Matters to a Vote of Security Holders.

 

Not applicable.

 

Item 5. Other Information.

 

Not applicable.

 

Item 6. Exhibits.

 

31.1    Certification of Michel Mayer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
31.2    Certification of Alan Campbell pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.
32.1    Certification of Michel Mayer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
32.2    Certification of Alan Campbell pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

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SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

       

FREESCALE SEMICONDUCTOR, INC.

Date: May 2, 2005       By:   /s/ ALAN CAMPBELL
               

Alan Campbell

Senior Vice President and Chief Financial Officer

(Duly Authorized Officer and

Principal Financial Officer of the Registrant)

 

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