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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

FORM 10-K

 


 

x   ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
       SECURITIES EXCHANGE ACT OF 1934

 

  For the fiscal year ended December 31, 2004

 

or

 

¨   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
       SECURITIES EXCHANGE ACT OF 1934

 

  For the transition period from                 to                 

 

Commission file number 0-7154

 


 

QUAKER CHEMICAL CORPORATION

(Exact name of Registrant as specified in its charter)

 

A Pennsylvania Corporation   No. 23-0993790
(State or other jurisdiction of incorporation or organization)   (I.R.S. Employer Identification No.)

 

One Quaker Park, 901 Hector Street,

Conshohocken, Pennsylvania

  19428
(Address of principal executive offices)   (Zip Code)

 

Registrant’s telephone number, including area code: (610) 832-4000

 

Securities registered pursuant to Section 12(b) of the Act:

 

Title of each class


 

Name of each Exchange on which registered


Common Stock, $1.00 par value

  New York Stock Exchange

Stock Purchase Rights

  New York Stock Exchange

 

Securities registered pursuant to Section 12(g) of the Act:

 

None

 


 

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.    x

 

Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2 of the Act)    Yes  x    No  ¨

 

State aggregate market value of common stock held by non-affiliates of the Registrant. (The aggregate market value is computed by reference to the last reported sale on the New York Stock Exchange on June 30, 2004): $266,675,989.

 

Indicate the number of shares outstanding of each of the Registrant’s classes of common stock as of the latest practicable date: 9,667,435 shares of Common Stock, $1.00 Par Value, as of February 28, 2005.

 

DOCUMENTS INCORPORATED BY REFERENCE

 

Portions of the Registrant’s definitive Proxy Statement relating to the Annual Meeting of Shareholders to be held on May 11, 2005 are incorporated by reference into Part III.

 



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PART I

 

As used in this Report, the terms “Quaker,” the “Company,” “we” and “our” refer to Quaker Chemical Corporation, its subsidiaries, and associated companies, unless the context otherwise requires.

 

Item 1.    Business.

 

General Description

 

Quaker develops, produces, and markets a broad range of formulated chemical specialty products for various heavy industrial and manufacturing applications and, in addition, offers and markets chemical management services (“CMS”). Quaker’s principal products and services include: (i) rolling lubricants (used by manufacturers of steel in the hot and cold rolling of steel and by manufacturers of aluminum in the hot rolling of aluminum); (ii) corrosion preventives (used by steel and metalworking customers to protect metal during manufacture, storage, and shipment); (iii) metal finishing compounds (used to prepare metal surfaces for special treatments such as galvanizing and tin plating and to prepare metal for further processing); (iv) machining and grinding compounds (used by metalworking customers in cutting, shaping, and grinding metal parts which require special treatment to enable them to tolerate the manufacturing process, achieve closer tolerance and improve tool life); (v) forming compounds (used to facilitate the drawing and extrusion of metal products); (vi) hydraulic fluids (used by steel, metalworking, and other customers to operate hydraulically activated equipment); (vii) technology for the removal of hydrogen sulfide in various industrial applications; (viii) chemical milling maskants for the aerospace industry and temporary and permanent coatings for metal and concrete products; (ix) construction products such as flexible sealants and protective coatings for various applications; and (x) programs to provide chemical management services. Individual product lines representing more than 10% of consolidated revenues for any of the past three years are as follows:

 

     2004

    2003

    2002

 

Rolling lubricants

   22.3 %   23.2 %   21.5 %

Machining and grinding compounds

   15.0 %   14.3 %   14.8 %

Chemical management services

   13.6 %   10.9 %   4.8 %

Hydraulic fluids

   10.1 %   10.7 %   12.7 %

Corrosion preventives

   9.8 %   9.1 %   10.4 %

 

A substantial portion of Quaker’s sales worldwide are made directly through its own employees and its CMS programs with the balance being handled through value added resellers and agents. Quaker employees visit the plants of customers regularly and, through training and experience, identify production needs which can be resolved or alleviated either by adapting Quaker’s existing products or by applying new formulations developed in Quaker’s laboratories. Generally, separate manufacturing facilities of a single customer are served by different personnel. As part of the Company’s chemical management services, certain third party product sales to customers are managed by the Company. Where the Company acts as a principal, revenues are recognized on a gross reporting basis at the selling price negotiated with the customers. Where the Company acts as an agent, such revenue is recorded using net reporting as service revenues, at the amount of the administrative fee earned by the Company for ordering the goods. Third party products transferred under arrangements resulting in net reporting totaled $35.2 million, $26.6 million, and $28.3 million for 2004, 2003, and 2002, respectively. The Company recognizes revenue in accordance with the terms of the underlying agreements, when title and risk of loss have been transferred, collectibility is reasonably assured, and pricing is fixed or determinable. This generally occurs for product sales when products are shipped to customers or, for consignment arrangements upon usage by the customer and when services are performed. License fees and royalties are recognized in accordance with agreed upon terms, when performance obligations are satisfied, the amount is fixed or determinable, and collectibility is reasonably assured and are included in other income.

 

The business of the Company and its operating results are subject to certain risks, of which the principal ones are referred to in the following subsections.

 

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Competition

 

The chemical specialty industry comprises a number of companies of similar size as well as companies larger and smaller than Quaker. Quaker cannot readily determine its precise position in every industry it serves. Based on information available to Quaker, however, it is estimated that Quaker holds a leading and significant global position (among a group in excess of 25 other suppliers) in the market for process fluids to produce sheet steel. It is also believed that Quaker holds significant global positions in the markets for process fluids in portions of the automotive and industrial markets. Many competitors are in fewer and more specialized product classifications or provide different levels of technical services in terms of specific formulations for individual customers. Competition in the industry is based primarily on the ability to provide products that meet the needs of the customer and render technical services and laboratory assistance to customers and, to a lesser extent, on price.

 

Major Customers and Markets

 

During 2004, Quaker’s five largest customers (each composed of multiple subsidiaries or divisions with semi-autonomous purchasing authority) accounted for approximately 28% of its consolidated net sales with the largest customer (General Motors) accounting for approximately 10% of consolidated net sales. A significant portion of Quaker’s revenues are realized from the sale of process fluids and services to manufacturers of steel, automobiles, appliances, and durable goods, and, therefore, Quaker is subject to the same business cycles as those experienced by these manufacturers and their customers. Furthermore, steel customers typically have limited manufacturing locations as compared to metalworking customers and generally use higher volumes of products at a single location. Accordingly, the loss or closure of a steel mill of a significant customer can have a material adverse effect on Quaker’s business.

 

Raw Materials

 

Quaker uses over 1,000 raw materials, including mineral oils and derivatives, animal fats and derivatives, vegetable oils and derivatives, ethylene derivatives, solvents, surface active agents, chlorinated paraffinic compounds, and a wide variety of other organic and inorganic compounds. In 2004, only three raw material groups (mineral oil and derivatives, animal fats and derivatives, and vegetable oils and derivatives) accounted for as much as 10% of the total cost of Quaker’s raw material purchases. The price of mineral oil is directly affected by the price of crude oil. Accordingly, significant fluctuations in the price of crude oil can have a material effect upon the Company’s business. Many of the raw materials used by Quaker are “commodity” chemicals, and, therefore, Quaker’s earnings can be affected by market changes in raw material prices. Quaker has multiple sources of supply for most materials, and management believes that the failure of any single supplier would not have a material adverse effect upon its business. Reference is made to the disclosure contained in Item 7A of this Report.

 

Patents and Trademarks

 

Quaker has a limited number of patents and patent applications, including patents issued, applied for, or acquired in the United States and in various foreign countries, some of which may prove to be material to its business. Principal reliance is placed upon Quaker’s proprietary formulae and the application of its skills and experience to meet customer needs. Quaker’s products are identified by trademarks that are registered throughout its marketing area. Quaker makes little use of advertising but relies heavily upon its reputation in the markets which it serves.

 

Research and Development—Laboratories

 

Quaker’s research and development laboratories are directed primarily toward applied research and development since the nature of Quaker’s business requires continual modification and improvement of

 

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formulations to provide chemical specialties to satisfy customer requirements. Research and development costs are expensed as incurred. Research and development expenses during 2004, 2003, and 2002 were $13.8 million, $10.1 million, and $9.1 million, respectively.

 

Quaker maintains quality control laboratory facilities in each of its manufacturing locations. In addition, Quaker maintains in Conshohocken, Pennsylvania, and Uithoorn, The Netherlands, laboratory facilities that are devoted primarily to applied research and development.

 

Most of Quaker’s subsidiaries and associated companies also have laboratory facilities. Although not as complete as the Conshohocken or Uithoorn laboratories, these facilities are generally sufficient for the requirements of the customers being served. If problems are encountered which cannot be resolved by local laboratories, such problems may be referred to the laboratory staff in Conshohocken or Uithoorn.

 

Regulatory Matters

 

In order to facilitate compliance with applicable Federal, state, and local statutes and regulations relating to occupational health and safety and protection of the environment, the Company has an ongoing program of site assessment for the purpose of identifying capital expenditures or other actions that may be necessary to comply with such requirements. The program includes periodic inspections of each facility by Quaker and/or independent environmental experts, as well as ongoing inspections and training by on-site personnel. Such inspections are addressed to operational matters, record keeping, reporting requirements, and capital improvements. In 2004, capital expenditures directed solely or primarily to regulatory compliance amounted to approximately $1.1 million compared to $0.5 million and $0.5 million in 2003 and 2002, respectively. In 2005, the Company expects to incur approximately $1.1 million for capital expenditures directed primarily to regulatory compliance. Incorporated by reference is the information regarding AC Products, Inc. contained in Note 15 of Notes to Consolidated Financial Statements included in Item 8 of this Report.

 

Number of Employees

 

On December 31, 2004, Quaker’s consolidated companies had 1,235 full-time employees of whom 560 were employed by the parent company and its U.S. subsidiaries and 675 were employed by its non-U.S. subsidiaries. Associated companies of Quaker (in which it owns 50% or less) employed 152 people on December 31, 2004.

 

Product Classification

 

The Company’s reportable segments are as follows:

 

(1)  Metalworking process chemicals—industrial process fluids for various heavy industrial and manufacturing applications.

 

(2)  Coatings—temporary and permanent coatings for metal and concrete products and chemical milling maskants.

 

(3)  Other chemical products—other various chemical products.

 

Incorporated by reference is the segment information contained in Note 12 of Notes to Consolidated Financial Statements included in Item 8 of this Report.

 

Non-U.S. Activities

 

Since significant revenues and earnings are generated by non-U.S. operations, Quaker’s financial results are affected by currency fluctuations, particularly between the U.S. dollar, the E.U. euro, and the Brazilian real, and the impact of those currency fluctuations on the underlying economies. Incorporated by reference is the foreign exchange risk information contained in Item 7A of this Report and the geographic information in Note 12 of Notes to Consolidated Financial Statements included in Item 8 of this Report.

 

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Quaker on the Internet

 

Financial results, news and other information about Quaker can be accessed from the Company’s Web site at http://www.quakerchem.com. This site includes important information on products and services, financial reports, news releases, and career opportunities. The Company’s periodic and current reports, including exhibits and supplemental schedules filed therewith, and amendments to those reports, filed with the Securities and Exchange Commission (“SEC”) are available on the Company’s Web site, free of charge, as soon as reasonably practicable after they are electronically filed with or furnished to the SEC.

 

Factors that May Affect Our Future Results

 

(Cautionary Statements under the Private Securities Litigation Reform Act of 1995)

 

Certain information included in this Report and other materials filed or to be filed by Quaker with the SEC (as well as information included in oral statements or other written statements made or to be made by us) contain or may contain forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These statements can be identified by the fact that they do not relate strictly to historical or current facts. We have based these forward-looking statements on our current expectations about future events. These forward-looking statements include statements with respect to our beliefs, plans, objectives, goals, expectations, anticipations, intentions, financial condition, results of operations, future performance and business, including:

 

    statements relating to our business strategy;

 

    our current and future results and plans; and

 

    statements that include the words “may,” “could,” “should,” “would,” “believe,” “expect,” “anticipate,” “estimate,” “intend,” “plan” or similar expressions.

 

Such statements include information relating to current and future business activities, operational matters, capital spending, and financing sources. From time to time, oral or written forward-looking statements are also included in Quaker’s periodic reports on Forms 10-Q and 8-K, press releases and other materials released to the public.

 

Any or all of the forward-looking statements in this Report, in Quaker’s Annual Report to Shareholders for 2004, and in any other public statements we make may turn out to be wrong. This can occur as a result of inaccurate assumptions or as a consequence of known or unknown risks and uncertainties. Many factors discussed in this Report will be important in determining our future performance. Consequently, actual results may differ materially from those that might be anticipated from our forward-looking statements.

 

We undertake no obligation to publicly update any forward-looking statements, whether as a result of new information, future events or otherwise. However, any further disclosures made on related subjects in Quaker’s subsequent reports on Forms 10-K, 10-Q and 8-K should be consulted. These forward-looking statements are subject to risks, uncertainties and assumptions about us and our operations that are subject to change based on various important factors, some of which are beyond our control. A major risk is that the Company’s demand is largely derived from the demand for its customers’ products, which subjects the Company to uncertainties related to downturns in a customer’s business and unanticipated customer production shutdowns. Other major risks and uncertainties include, but are not limited to, significant increases in raw material costs, worldwide economic and political conditions, foreign currency fluctuations, and terrorist attacks such as those that occurred on September 11, 2001. Furthermore, the Company is subject to the same business cycles as those experienced by steel, automobile, aircraft, appliance, and durable goods manufacturers. These risks, uncertainties, and possible inaccurate assumptions relevant to our business could cause our actual results to differ materially from expected and historical results. Other factors beyond those discussed below could also adversely affect us. Therefore, we caution you not to place undue reliance on our forward-looking statements. This discussion is provided as permitted by the Private Securities Litigation Reform Act of 1995.

 

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Item 2.    Properties.

 

Quaker’s corporate headquarters and a laboratory facility are located in Conshohocken, Pennsylvania. Quaker’s other principal facilities are located in Detroit, Michigan; Middletown, Ohio; Placentia, California; Uithoorn, The Netherlands; Santa Perpetua de Mogoda, Spain; Rio de Janeiro, Brazil; Tradate, Italy; and Wuxi, China. All the properties except Placentia, California are used by the metalworking segment and Placentia, California is used by the coatings segment. With the exception of the Conshohocken, Placentia and Tradate sites, which are leased, all of these principal facilities are owned by Quaker and as of December 31, 2004 were mortgage free. Quaker also leases sales, laboratory, manufacturing, and warehouse facilities in other locations.

 

In January 2001, the Company contributed its Conshohocken, Pennsylvania property and buildings (the “Site”) into a real estate joint venture (the “Venture”) in exchange for a 50% interest in the Venture. The Venture did not assume any debt or other obligations of the Company and the Company did not guarantee nor was it obligated to pay any principle, interest or penalties on any of the Venture’s indebtedness. The Venture renovated certain of the existing buildings at the Site, as well as built new office space (the “Project”). In December 2000, the Company entered into an agreement with the Venture to lease approximately 38% of the Site’s available office space for a 15-year period commencing February 2002, with multiple renewal options. The Company believes the terms of this lease are no less favorable than the terms it would have obtained from an unaffiliated third party. In February 2005, the Venture sold its real estate assets, which resulted in $4.2 million of proceeds to the Company after payment of the partnership obligations.

 

In February 2005, the Company completed the sale of a portion of its Villeneuve, France site. Quaker ceased manufacturing operations at this facility effective March 31, 2002. Production was consolidated into its facilities in Uithoorn, The Netherlands and Santa Perpetua de Mogoda, Spain. Sales and laboratory activities will continue at the Villeneuve site pending its complete sale. The Company expects to complete the sale of the remaining property in 2005.

 

Quaker’s aforementioned principal facilities (excluding Conshohocken) consist of various manufacturing, administrative, warehouse, and laboratory buildings. Substantially all of the buildings (including Conshohocken) are of fire-resistant construction and are equipped with sprinkler systems. All facilities are primarily of masonry and/or steel construction and are adequate and suitable for Quaker’s present operations. The Company has a program to identify needed capital improvements that are implemented as management considers necessary or desirable. Most locations have various numbers of raw material storage tanks ranging from 7 to 66 at each location with a capacity ranging from 1,000 to 82,000 gallons and processing or manufacturing vessels ranging in capacity from 15 to 16,000 gallons.

 

Each of Quaker’s 50% or less owned non-U.S. associated companies owns or leases a plant and/or sales facilities in various locations.

 

Item 3.    Legal Proceedings.

 

The Company is a party to proceedings, cases, and requests for information from, and negotiations with, various claimants and Federal and state agencies relating to various matters including environmental matters. Incorporated herein by reference is the information concerning pending asbestos-related litigation against an inactive subsidiary and amounts accrued associated with certain environmental investigatory and non-capital remediation costs in Note 15 of Notes to Consolidated Financial Statements which appears in Item 8 of this Report. The Company is party to other litigation which management currently believes will not have a material adverse effect on the Company’s results of operations, cash flow, or financial condition.

 

Item 4.    Submission of Matters to a Vote of Security Holders.

 

No matters were submitted to a vote of security holders during the last quarter of the period covered by this Report.

 

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Item 4(a).    Executive Officers of the Registrant.

 

Set forth below are the executive officers of the Company. Each of the executive officers is elected annually to a one-year term. Mr. Featherstone was appointed to his position when he joined the Company and is considered an executive officer in his capacity as principal accounting officer for purposes of this item.

 

Name, Age, and Present

Position with the Company


  

Business Experience During Past Five
Years and Period Served as an Officer


Ronald J. Naples, 59

Chairman of the Board and Chief Executive Officer, and Director

   Mr. Naples has served in his current position since 1997.

Joseph W. Bauer, 62

President and Chief Operating Officer

   Mr. Bauer has served in his current position since 1998.

Neal E. Murphy, 47

Vice President, Chief Financial Officer and Treasurer

   Mr. Murphy was elected Vice President on July 22, 2004 and was elected Chief Financial Officer and Treasurer on August 10, 2004. Prior to joining the Company, he was Senior Vice President and Chief Financial Officer of International Specialty Products from February 2002 to July 2004. He was also President of PQ Europe from August 1999 to September 2001.

Michael F. Barry, 46

Vice President and Global Industry Leader—Industrial Metalworking and Coatings

   Mr. Barry was elected to his current position in January 2004. He served as the Company’s Vice President, Chief Financial Officer and Treasurer from 1998 to August 2004.

D. Jeffry Benoliel, 46

Vice President, Secretary

and General Counsel

   Mr. Benoliel was elected Vice President and General Counsel in January 2001. He was elected Corporate Secretary of the Company in May 1998, in addition to being Director, Corporate Legal Affairs, a position he held since May 1996. Mr. Benoliel is the son of Peter A. Benoliel, a Director of the Company.

José Luiz Bregolato, 59

Vice President and Managing Director—South America

   Mr. Bregolato has served in his current position since 1993.

Rex Curtis, 46

Vice President and Global Industry Leader—Automotive Metalworking

   Mr. Curtis was elected to his current position in January 2004. He was the Company’s Director—Global Business Segment —Automotive Metalworking from June 2001 through December 2003. He was also the Company’s North American Sales Manager—Automotive Metalworking from November 1999 through May 2001.

Mark Harris, 50

Vice President and Global Industry Leader—Steel

   Mr. Harris was elected to his current position in January 2001. He was Regional Industry Manager for the Company’s Steel/Fluid Power business in Europe, the Middle East, and Africa from 1996 through December 2001.

Jan F. Nieman, 44

Vice President and Managing Director Asia/Pacific

   Mr. Nieman was elected to his current position effective February 1, 2005, after holding the position of Managing Director, Asia/Pacific since August 2003. He was also Global Business Unit Manager Value Added Resellers—Metalworking, Quaker Chemical B.V., the Company’s Dutch affiliate, from October 2000 to August 2003. He also held numerous sales and marketing positions within Quaker since 1992.

 

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Name, Age, and Present

Position with the Company


  

Business Experience During Past Five
Years and Period Served as an Officer


Wilbert Platzer, 43

Vice President—Worldwide Operations

   Mr. Platzer was elected to his current position in January 2001. He was Director of Operations—Europe, Quaker Europe B.V., the Company’s Dutch affiliate from July 1999 through December 2000.

Irving H. Tyler, 46

Vice President—Information Services
and Chief Information Officer

   Mr. Tyler was elected to his current position in January 2001. He was the Company’s Director of Information Services and Chief Information Officer from July 1999 through December 2000.

Mark A. Featherstone, 43

Global Controller

   Mr. Featherstone joined the Company as Global Controller in May 2001. Previously, he was Senior Vice President-Finance and Controller at Internet Partnership Group from April 2000 to March 2001. He was also Director of Financial Policies and Projects at Coty Inc. from May 1996 to March 2000.

 

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PART II

 

Item 5.   Market for Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases of
       Equity Securities.

 

The Company’s common stock is listed on the New York Stock Exchange (“NYSE”) under the trading symbol KWR. The following table sets forth, for the calendar quarters during the past two years, the range of high and low sales prices for the common stock as reported on the NYSE consolidated tape (amounts rounded to the nearest penny), and the quarterly dividends declared and paid:

 

     Price Range

   Dividends
Declared


  

Dividends

Paid


     2004

   2003

     
     High

   Low

   High

   Low

   2004

   2003

   2004

   2003

First quarter

   $ 30.70    $ 23.55    $ 23.46    $ 18.07    $ 0.215    $ 0.21    $   0.21    $ 0.21

Second quarter

     28.60      24.00      26.38      20.31      0.215      0.21      0.215      0.21

Third quarter

     27.75      23.74      28.50      22.29      0.215      0.21      0.215      0.21

Fourth quarter

     25.00      21.84      30.75      23.44      0.215      0.21      0.215      0.21

 

As of January 17, 2005 there were 806 shareholders of record of the Company’s common stock, its only outstanding class of equity securities.

 

Reference is made to the information appearing under the caption “Equity Compensation Plans” in Item 12 of this Report, which is incorporated herein by this reference.

 

Every holder of Quaker common stock is entitled to one vote or ten votes for each share held of record on any record date depending on how long each share had been held. As of January 17, 2005, 9,668,753 shares of Quaker common stock were issued and outstanding. Based on the information available to the Company, on January 17, 2005, the holders of 1,205,501 shares of Quaker common stock would have been entitled to cast ten votes for each share, or approximately 59% of the total votes that would have been entitled to be cast as of that record date and the holders of 8,463,252 shares of Quaker common stock would have been entitled to cast one vote for each share, or approximately 41% of the total votes that would have been entitled to be cast as of that date. The number of shares that are indicated as entitled to one vote includes those shares presumed to be entitled to only one vote. Because the holders of these shares may rebut this presumption, the total number of votes entitled to be cast as of January 17, 2005 could be more than 20,518,262.

 

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Item 6.    Selected Financial Data.

 

The following table sets forth selected financial information for the Company and its consolidated subsidiaries:

 

     2004

   2003

   2002

   2001(1)

   2000(2)

     (Dollars in thousands, except per share amounts)

Summary of Operations:

                                  

Net sales

   $ 400,695    $ 340,192    $ 274,521    $ 251,074    $ 267,570

Income before taxes, equity income and minority interest

     17,457      24,118      24,318      14,430      26,486

Net income

     8,974      14,833      14,297      7,665      17,163

Per share:

                                  

Net income-basic

   $ 0.93    $ 1.58    $ 1.56    $ .85    $ 1.94

Net income-diluted

   $ 0.90    $ 1.52    $ 1.51    $ .84    $ 1.93

Dividends declared

     0.86      0.84      0.84      0.82      0.80

Dividends paid

     0.855      0.84      0.835      0.82      0.79

Financial Position:

                                  

Working capital

   $ 45,569    $ 37,137    $ 37,529    $ 47,424    $ 52,981

Total assets

     324,893      289,467      213,858      179,666      188,239

Long-term debt

     14,848      15,827      16,590      19,380      22,295

Shareholders’ equity

     122,587      112,352      88,055      80,899      84,907

(1)   The results of operations for 2001 include restructuring charges of $4,039 after-tax; an additional provision for doubtful accounts related to the poor financial condition of certain customers of $1,380 after-tax; an environmental charge of $345 after-tax; and organizational structure charges of $184 after-tax.
(2)   The results of operations for 2000 include an additional provision for doubtful accounts related to the poor financial condition of certain customers of $1,154 after-tax; a net gain on exit of businesses of $1,016 after-tax; and an environmental charge of $1,035 after-tax.

 

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Item 7.    Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

Executive Summary

 

Quaker Chemical Corporation is a worldwide developer, producer, and marketer of chemical specialty products and a provider of chemical management services for various heavy industrial and manufacturing applications around the globe, with significant sales to the steel and automotive industries. The Company’s strategies and initiatives flow from three business imperatives: (1) sell customer solutions—value—not just fluids, (2) operate as a globally integrated whole, and (3) harness the power of our global knowledge and learning. Success factors critical to the Company’s business include successfully differentiating the Company’s offering from its competition, operating efficiently and profitably as a globally integrated whole, and increasing market share and customer penetration through internally developed business programs and strategic acquisitions.

 

The results for 2004 reflect the challenging business environment in which the Company operates. The Company experienced significant revenue growth of 18% in 2004 versus 2003, driven by base business growth, the full year impact of the Company’s 2003 acquisitions, and favorable foreign exchange. Approximately half of the Company’s base business growth was due to the full year effect of the Company’s chemical management services (CMS) contracts, which were effective May of 2003, as well as additional contracts awarded in 2004. The remaining base business increase in revenue was attributable to growth in the Asia/Pacific, North and South American regions, partially offset by lower sales in Europe.

 

Even with this revenue increase, earnings were down versus 2003 due to significantly higher raw material and selling, general and administrative costs. Since the second half of 2003, the Company has experienced a continual escalation in the pricing of its key raw materials, particularly those derived from crude oil. Although the Company announced and implemented price increases during the third and fourth quarters of 2004, the benefit of these increases did not mitigate fully the impact of these higher raw material costs in 2004. The Company’s U.S. CMS program contributed to profitability in 2004 as a result of numerous product conversions completed during the latter half of 2004. Increases in selling, general and administrative costs were associated with strategic initiatives, as well as a range of administrative costs such as Sarbanes-Oxley compliance, pension, incentive compensation, and higher sales commissions.

 

In the fourth quarter of 2004, the Company began efforts to realign the organization and reduce costs by announcing the consolidation of its administrative facilities in Hong Kong with its Shanghai headquarters. Further actions to eliminate additional positions were taken in the U.S. and Europe during the first quarter of 2005. The Company expects to reinvest the savings from these actions, estimated to be within the range of $1.3 to $1.5 million annually, in higher growth areas such as Asia/Pacific and in the continuing development of new, complementary businesses.

 

The Company expects earnings to improve after a disappointing 2004. The Company’s 2005 plans call for high single digit revenue growth and margin improvements assuming raw material costs stabilize. The Company remains committed to its strategic imperatives and will stay focused on managing its raw materials and other costs and its pricing. Also, with its strong financial position and cash flow generation, the Company will continue to pursue acquisitions and it expects to continue its record of annual dividend increases.

 

Critical Accounting Policies and Estimates

 

Quaker’s discussion and analysis of its financial condition and results of operations are based upon Quaker’s consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States. The preparation of these financial statements requires Quaker to make estimates and judgments that affect the reported amounts of assets, liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities. On an ongoing basis, Quaker evaluates its estimates, including those related to customer sales incentives, product returns, bad debts, inventories, property, plant, and equipment, investments, intangible assets, income taxes, financing operations, restructuring, accrued incentive compensation

 

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plans, pensions and other postretirement benefits, and contingencies and litigation. Quaker bases its estimates on historical experience and on various other assumptions that are believed to be reasonable under the circumstances, the results of which form the basis for making judgments about the carrying values of assets and liabilities that are not readily apparent from other sources. Actual results may differ from these estimates under different assumptions or conditions.

 

Quaker believes the following critical accounting policies describe the more significant judgments and estimates used in the preparation of its consolidated financial statements:

 

1.  Accounts receivable and inventory reserves and exposures—Quaker establishes allowances for doubtful accounts for estimated losses resulting from the inability of its customers to make required payments. If the financial condition of Quaker’s customers were to deteriorate, resulting in an impairment of their ability to make payments, additional allowances may be required. Downturns in the overall economic climate may also exacerbate specific customer financial issues. As part of its terms of trade, Quaker may custom manufacture products for certain large customers and/or may ship product on a consignment basis. Further, a significant portion of Quaker’s revenues is derived from sales to customers in the U.S. steel industry, where a number of bankruptcies have occurred during recent years. Through 2003, Quaker recorded additional provisions for doubtful accounts primarily related to bankruptcies in the U.S. steel industry. When a bankruptcy occurs, Quaker must judge the amount of proceeds, if any, that may ultimately be received through the bankruptcy or liquidation process. These matters may increase the Company’s exposure should a bankruptcy occur, and may require writedown or disposal of certain inventory due to its estimated obsolescence or limited marketability. Customer returns of products or disputes may also result in similar issues related to the realization of recorded accounts receivable or returned inventory. Reserves for customers filing for bankruptcy protection are generally established at 75-100% of the amount owed at the filing date, dependent on the Company’s evaluation of likely proceeds from the bankruptcy process. Large and/or financially distressed customers are generally reserved for on a specific review basis while a general reserve is established for other customers based on historical experience. The Company’s consolidated allowance for doubtful accounts was $6.8 million and $6.8 million at December 31, 2004 and 2003 respectively. Further, the Company recorded provisions for doubtful accounts of $0.5 million, $1.0 million and $1.4 million in 2004, 2003 and 2002 respectively. An increase of 10% to the recorded provisions would have decreased the Company’s pre-tax earnings by $0.05 million, $0.1 million and $0.14 million in 2004, 2003 and 2002, respectively.

 

2.  Environmental and litigation reserves—Accruals for environmental and litigation matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated. Accrued liabilities are exclusive of claims against third parties and are not discounted. Environmental costs and remediation costs are capitalized if the costs extend the life, increase the capacity or improve the safety or efficiency of the property from the date acquired or constructed, and/or mitigate or prevent contamination in the future. Estimates for accruals for environmental matters are based on a variety of potential technical solutions, governmental regulations and other factors, and are subject to a large range of potential costs for remediation and other actions. A considerable amount of judgment is required in determining the most likely estimate within the range, and the factors determining this judgment may vary over time. Similarly, reserves for litigation and similar matters are based on a range of potential outcomes and require considerable judgment in determining the most probable outcome. If no amount within the range is considered more probable than any other amount, the Company accrues the lowest amount in the range in accordance with generally accepted accounting principles. An inactive subsidiary of the Company is involved in asbestos litigation. If the Company ever concludes that it is probable it will be liable for any of the obligations of such subsidiary, then it will record the associated liabilities if they can be reasonably estimated. The Company will reassess this situation periodically in accordance with SFAS No. 5, “Accounting for Contingencies.” See Note 15 of Notes to Consolidated Financial Statements which appears in Item 8 of this Report.

 

3.  Realizability of equity investments—Quaker holds equity investments in various foreign companies, whereby it has the ability to influence, but not control, the operations of the entity and its future results.

 

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Quaker records an investment impairment charge when it believes an investment has experienced a decline in value that is other than temporary. Future adverse changes in market conditions, poor operating results of underlying investments, or devaluation of foreign currencies could result in losses or an inability to recover the carrying value of the investments that may not be reflected in an investment’s current carrying value. These factors may result in an impairment charge in the future. The carrying amount of the Company’s equity investments at December 31, 2004 was $6.7 million and comprised of three investments totaling $3.9, $2.2 and $0.6 million, respectively. During 2004, these equity investments reported net profits and were not considered impaired.

 

4.  Tax exposures and valuation allowances—Quaker records expenses and liabilities for taxes based on estimates of amounts that will be ultimately determined to be deductible in tax returns filed in various jurisdictions. The filed tax returns are subject to audit, often several years subsequent to the date of the financial statements. Disputes or disagreements may arise during audits over the timing or validity of certain items or deductions, which may not be resolved for extended periods of time. Quaker establishes reserves for potential tax audit and other exposures as transactions occur and reviews these reserves on a regular basis; however, actual exposures and audit adjustments may vary from these estimates. Quaker also records valuation allowances when necessary to reduce its deferred tax assets to the amount that is more likely than not to be realized. While Quaker has considered future taxable income and ongoing prudent and feasible tax planning strategies in assessing the need for the valuation allowance, in the event Quaker were to determine that it would be able to realize its deferred tax assets in the future in excess of its net recorded amount, an adjustment to the deferred tax asset would increase income in the period such determination was made. Likewise, should Quaker determine that it would not be able to realize all or part of its net deferred tax assets in the future, an adjustment to the deferred tax asset would be charged to income in the period such determination was made which could have a material adverse impact on the Company’s financial statements. U.S. income taxes have not been provided on the undistributed earnings of non-U.S. subsidiaries since it is the Company’s intention to continue to reinvest these earnings in those subsidiaries for working capital and expansion needs. U.S. and foreign income taxes that would be payable if such earnings were distributed may be lower than the amount computed at the U.S. statutory rate due to the availability of tax credits.

 

5.  Restructuring liabilities—Restructuring charges may consist of charges for employee severance, rationalization of manufacturing facilities and other items. In 2001, Quaker recorded restructuring and other exit costs, including involuntary termination of certain employees, in accordance with the Financial Accounting Standards Board’s (“FASB”) Emerging Issues Task Force Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” Certain of these items, particularly those involving impairment charges for assets to be sold or closed, require significant estimates and assumptions in terms of estimated sale proceeds, date of sale, transaction costs and other matters, and these estimates can change based on market conditions and other factors. In July 2002, the FASB issued SFAS No. 146, “Accounting for Costs Associated with Exit or Disposal Activities,” which nullified EITF Issue No. 94-3. The Company adopted the provisions of SFAS No. 146 effective for exit or disposal activities initiated after December 31, 2002. The principal difference between SFAS No. 146 and EITF 94-3 relates to its requirements for recognition of a liability for a cost associated with an exit or disposal activity. SFAS No. 146 requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred. Under EITF 94-3, a liability for exit costs is recognized at the date of an entity’s commitment to an exit plan. In February 2005, the Company completed the sale of a portion of its Villeneuve, France site. The Company incurred no loss on this portion of the sale and expects to complete the sale of the remaining property in 2005. The Company ceased manufacturing operations at this facility effective March 31, 2002. Production was consolidated into its facilities in Uithoorn, The Netherlands and Santa Perpetua de Mogoda, Spain. Sales and laboratory activities will continue at the Villeneuve site pending its complete sale. If the Company’s estimated selling price at December 31, 2004 changed by 10%, the impact to the Company’s pre-tax earnings would be approximately $0.1 million.

 

6.  Goodwill and other intangible assets—Goodwill and other intangible assets are evaluated in accordance with SFAS No. 142, “Goodwill and Other Intangible Assets.” Intangible assets, which do not

 

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have indefinite lives, are recorded at fair value and amortized over a straight-line basis based on third party valuations of the assets. Goodwill and intangible assets, which have indefinite lives, are no longer amortized and are required to be assessed at least annually for impairment. The Company compares the assets’ fair value to its carrying value primarily based on future discounted cash flows in order to determine if an impairment charge is warranted. The estimates of future cash flows involve considerable management judgment and are based upon assumptions about expected future operating performance. Assumptions used in these forecasts are consistent with internal planning. The actual cash flows could differ from management’s estimates due to changes in business conditions, operating performance, and economic conditions. The Company completed its annual impairment assessment as of the end of the third quarter 2004 and no impairment charge was warranted. The Company’s consolidated goodwill and indefinite-lived intangible assets at December 31, 2004 and 2003 were $35.5 million and $33.9 million, respectively. The Company’s assumption of weighted average cost of capital and estimated future net operating profit after tax (NOPAT) are particularly important in determining whether an impairment charge has been incurred. The Company currently uses a weighted average cost of capital of 12% and, at September 30, 2004, this assumption would have had to increase by 6 percentage points before any of the Company’s reporting units would fail step one of the SFAS No. 142 impairment analysis. Further, at September 30, 2004, the Company’s estimate of future NOPAT would have had to decrease by more than 32% before any of the Company’s reporting units would be considered potentially impaired.

 

7.  Postretirement benefits—The Company provides certain pension and other postretirement benefits to employees and retirees. Independent actuaries, in accordance with accounting principles generally accepted in the United States, perform the required valuations to determine benefit expense and, if necessary, non-cash charges to equity for additional minimum pension liabilities. Critical assumptions used in the actuarial valuation include the weighted average discount rate, rates of increase in compensation levels and expected long-term rates of return on assets. If different assumptions were used, additional pension expense or charges to equity might be required. For 2004, the Company incurred such a non-cash charge to equity of $1.1 million. The Company’s pension plan year-end is November 30, which serves as the measurement date. The following table highlights the potential impact on the Company’s pretax earnings due to changes in assumptions with respect to the Company’s pension plans, based on assets and liabilities at December 31, 2004:

 

     1/2 Percentage Point
Increase


    1/2 Percentage Point
Decrease


     Foreign

    Domestic

    Total

    Foreign

   Domestic

   Total

     (Dollars in millions)

Discount rate

   $ (0.4 )   $ (0.2 )   $ (0.6 )   $ 0.4    $ 0.3    $ 0.7

Expected rate of return on plan assets

   $ (0.2 )   $ (0.2 )   $ (0.4 )   $ 0.2    $ 0.2    $ 0.4

 

Recently Issued Accounting Standards

 

In December 2004, the Financial Accounting Standards Board (“FASB”) issued FASB Staff Position (“FSP”) No. 109-2, “Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004” (“FSP 109-2”). FSP 109-2 provides guidance under FASB Statement 109, “Accounting for Income Taxes,” with respect to recording the potential impact of the repatriation provisions of the American Jobs Creation Act of 2004 (the “Act”) on enterprises’ income tax expense and deferred tax liability. The Act was enacted on October 22, 2004. The Act creates a temporary incentive for U.S. corporations to repatriate income earned abroad principally for earnings that have previously been deemed permanently reinvested by providing a dividends received deduction for certain dividends from controlled foreign corporations. Because of limitations contained within the provision, it is not expected that the Company will avail itself of this provision.

 

In December 2004, the FASB issued FSP No. FAS 109-1, “Application of FASB Statement No. 109, “Accounting for Income Taxes,” to the Tax Deduction on Qualified Production Activities Provided by the

 

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American Jobs Creation Act of 2004” (“FSP 109-1”). FSP 109-1 provides guidance on applying the deduction for income from qualified domestic production activities. The deduction will be phased in from 2005 through 2010. The deduction will be treated as a “special deduction” as described in FASB Statement No. 109. As such, the special deduction has no effect on deferred tax assets and liabilities existing at the enactment date. Rather, the impact of this deduction will be reported in the period in which the deduction is claimed on the Company’s tax return. The Company does not expect the phase in of this new deduction to result in a material change in its effective tax rate in future periods, based on current earnings levels.

 

In December 2004, the FASB issued its final standard on accounting for share-based payments, SFAS 123R (Revised 2004), Share-Based Payments (“SFAS 123R”). SFAS 123R requires companies to expense the fair value of employee stock options and other similar awards, effective for interim and annual periods beginning on or after June 15, 2005. When measuring the fair value of these awards, companies can choose two different pricing models that appropriately reflect their specific circumstances and the economics of their transactions. In addition, the Company is in the process of selecting one of three transition methods available under SFAS 123R. Accordingly, the Company has not yet determined the impact on our consolidated financial statements of adopting SFAS 123R.

 

In December 2004, the FASB issued its final standard on accounting for exchanges on non-monetary assets, SFAS 153, “Exchange of Non-monetary Assets an amendment of APB Opinion No. 29” (“SFAS 153”). SFAS 153 requires that exchanges of non-monetary assets be measured based on the fair value of assets exchanged for annual periods beginning after June 15, 2005. The Company is currently evaluating the impact of SFAS 153.

 

In November 2004, the FASB issued Statement of Financial Accounting Standards No. 151, Inventory Costs—an amendment of ARB 43, chapter 4 (“SFAS 151”). SFAS 151 clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage) in the determination of inventory carrying costs. The statement requires that such costs be recognized as a current period expense. SFAS 151 also requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. This statement is effective for fiscal years beginning after July 15, 2005. The Company is currently evaluating the impact of this standard.

 

Liquidity and Capital Resources

 

Quaker’s cash and cash equivalents increased to $29.1 million at December 31, 2004 from $21.9 million at December 31, 2003. The increase is primarily from $3.4 million cash provided by operating activities and $7.4 million provided by financing activities, offset in part by $6.6 million used in investing activities.

 

Net cash flow provided by operating activities was $3.4 million in 2004 compared to $8.4 million in 2003. The Company’s lower net income was primarily responsible for the decrease compared to the prior year, however there were some significant swings in the Company’s working capital accounts. Accounts receivable in 2004 has had less of an impact on operating cash flow, reflecting the initial working capital investment associated with the Company’s new CMS contracts, which began in the second quarter of 2003. In addition, in 2004, the Company entered into additional CMS contracts, which have impacted our working capital accounts. The increase in inventory is attributable to higher business levels, particularly in the South American and Asia/Pacific markets, the additional CMS contracts in the U.S., and higher raw material costs. The change in estimated taxes on income is reflective of a $2.6 million tax settlement received in 2003 versus a $3.0 million overpaid tax position in 2004 relating to our European operations. Approximately $2.0 million of this overpaid tax position was received in January of 2005.

 

Net cash used in investing activities was $6.6 million in 2004 compared to $24.4 million in 2003. In 2004, the Company made no acquisitions versus $16.0 million paid in 2003 for the Company’s acquisitions of Vulcan, Eural and KS Chemie. Capital expenditures were $4.0 million less in 2004 compared to 2003 reflective of higher spending in 2003 for the Company’s U.S. lab renovation and the Company’s global ERP implementation. Dividends and distributions from associated companies decreased $3.8 million from 2003. In 2003, the Company had received a $3.9 million priority distribution from its real estate joint venture. The increase in proceeds from disposition of assets is primarily due to the sale of real estate by the Company’s majority-owned Australian subsidiary.

 

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In January 2001, the Company contributed its Conshohocken, Pennsylvania property and buildings (the “Site”) into a real estate joint venture (the “Venture”) in exchange for a 50% interest in the Venture. The Venture did not assume any debt or other obligations of the Company and the Company did not guarantee nor was it obligated to pay any principle, interest or penalties on any of the Venture’s indebtedness. The Venture renovated certain of the existing buildings at the Site, as well as built new office space (the “Project”). In December 2000, the Company entered into an agreement with the Venture to lease approximately 38% of the Site’s available office space for a 15-year period commencing February 2002, with multiple renewal options. The Company believes the terms of this lease are no less favorable than the terms it would have obtained from an unaffiliated third party. In February 2005, the Venture sold its real estate assets, which resulted in $4.2 million of proceeds to the Company after payment of the partnership obligations.

 

Net cash flows provided by financing activities were $7.4 million in 2004 versus $22.0 million in 2003. The change in cash flows was primarily the result of higher debt incurred to fund the Company’s acquisitions in 2003.

 

The Company maintains various credit facilities with multiple banks. At December 31, 2003, the Company had credit facilities totaling $50.0 million, of which $30.0 million was committed and $20.0 million was uncommitted. Throughout 2004, the Company took action in both the U.S. and Europe to increase its credit facilities to $95.0 million at December 31, 2004, of which $40.0 million was committed and $55.0 million was uncommitted. The provisions of the agreements require that the Company maintain certain financial ratios and covenants, all of which the Company was in compliance with as of December 31, 2004 and 2003. Under its most restrictive covenants the Company can borrow an additional $23.5 million. The Company believes that it is capable of renewing its current credit facilities, on an annual basis, or obtaining alternative borrowing capacity on competitive terms. Although the terms of the agreements vary, the interest rates applied to borrowings are generally based, at the Company’s option, on either a prime rate, LIBOR rate, or Euro dollar rate, plus or minus a margin. At December 31, 2004 and 2003, the Company had approximately $57.0 million and $39.8 million outstanding on these credit lines at a weighted average borrowing rate of 2.9% and 1.9%, respectively.

 

The Company believes that, in 2005, it is capable of supporting its operating requirements including pension plan contributions, payments of dividends to shareholders, possible acquisition opportunities, and possible resolution of contingencies, through internally generated funds supplemented with debt as needed.

 

The following table summarizes the Company’s contractual obligations at December 31, 2004, and the effect such obligations are expected to have on its liquidity and cash flow in future periods. Pension and other postretirement plan contributions beyond 2005 are not determinable since the amount of any contribution is heavily dependent on the future economic environment and investment returns on pension trust assets (amounts in millions):

 

     Payments due by period

Contractual Obligations


   Total

   2005

   2006

   2007

   2008

   2009

   2010 and
beyond


Short-term debt

   $ 57.124    $ 57.124    $ —      $ —      $ —      $ —      $ —  

Long-term debt

     15.911      3.316      3.380      3.405      0.572      0.238      5.000

Capital lease obligations

     2.707      0.482      0.470      0.450      0.413      0.347      0.545

Non-cancelable operating leases

     24.407      4.721      3.694      3.324      2.685      1.298      8.685

Purchase obligations

     2.898      2.898      —        —        —        —        —  

Pension and other postretirement plan contributions

     11.955      11.955      —        —        —        —        —  

Other long-term liabilities (primarily deferred compensation agreements)

     7.372      —        —        —        —        —        7.372
    

  

  

  

  

  

  

Total contractual cash obligations

   $ 122.374    $ 80.496    $ 7.544    $ 7.179    $ 3.670    $ 1.883    $ 21.602
    

  

  

  

  

  

  

 

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Operations

 

Comparison of 2004 with 2003

 

Consolidated net sales increased by 18% to $400.7 million in 2004 from $340.2 million in 2003. The impact from foreign exchange rate translation increased sales by approximately $14.7 million, or 4%. The timing of the Company’s 2003 acquisitions increased net sales by $16.2 million, or 5%, and the Company’s new chemical management services (“CMS”) contracts, increased net sales by $17.2 million, or 5%. The remaining 4% increase in net sales was attributable to growth in the Asia/Pacific and North and South American regions partially offset by lower sales in Europe. The decline in business in Europe was substantially caused by softness in sheet steel demand. Although the Company’s market share in this region remained stable during 2004, the increased competitive pressures experienced in late 2003 also affected the yearly comparisons.

 

During 2003, the Company began a new approach to its chemical management services (CMS) business in order to further the Company’s strategic imperative to sell customer solutions—value—not just fluids. Under the Company’s traditional CMS approach, the Company effectively acts as an agent whereby it purchases chemicals from other companies and resells the product to the customer at little or no margin and earns a set management fee for providing this service. Therefore, the profit earned on the management fee is relatively secure as the entire cost of the products is passed on to the customer. The new approach to CMS is dramatically different. The Company receives a set management fee and the costs that relate to those management fees are largely connected to how well the Company controls product costs and achieves product conversions from other third party suppliers to its own products. With this new approach come new risks and opportunities, as the profit earned from the management fee is subject to movements in product costs as well as the Company’s own performance. The Company believes this new approach is a way for Quaker to become an integral part of our customers’ operational efforts to improve manufacturing costs and to demonstrate value that the Company would not be able to demonstrate as purely a product provider.

 

With this new approach, the Company was awarded a series of multi-year CMS contracts at General Motors Powertrain and DaimlerChrysler manufacturing sites in 2003 and 2004. This business was an important step in building the Company’s share and leadership position in the automotive process fluids market and should position the Company well for penetration of CMS opportunities in other metalworking manufacturing sites. This new approach has also had a dramatic impact on the Company’s revenue and margins. Under the traditional CMS approach, where the Company effectively acts as an agent, the revenue and costs from these sales are reported on a net sales or “pass-through” basis. As discussed above, the structure of the new CMS approach is different in that the Company’s revenue received from the customer is a fee for products and services provided to the customer, which are indirectly related to the actual costs incurred. As a result, the Company recognizes in reported revenues the gross revenue received from the CMS site customer, and in cost of goods sold, the third party product purchases, which substantially offset each other until the Company achieves significant product conversions. There are two critical success factors for this new approach. First, is to create savings for a customer based on our ability to help apply the product better and improve the customer’s own processes. Second, is to convert more of the product being used to Quaker product rather than a competitor’s product. While the Company’s U.S. CMS program contributed to profitability in 2004 as a result of numerous product conversions completed during the latter half of 2004, overall performance was tempered by higher third party product costs and higher consumption levels.

 

Gross profit (net sales less cost of goods sold) as a percentage of sales declined from 35.7% in 2003 to 32.7% in 2004. The new CMS contracts resulted in an increase in the Company’s reported revenue of approximately $17.2 million and a corresponding decrease in gross profit as a percentage of sales of approximately 1.3 percentage points. The remaining decline in gross profit as a percentage of sales was primarily due to increased raw material costs, as well as unfavorable product and geographic mix. Even though the Company experienced a four-year high in the pricing of its key raw material markets at the end of 2003, the pricing of these key raw materials continued to escalate in 2004. While the Company benefited from the implementation of price increases announced during the third and fourth quarters of 2004, these gains were more than offset by the continued increase in raw material prices, particularly crude oil-based derivatives.

 

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Selling, general and administrative costs (“SG&A”) as reported for 2004 were $113.5 million compared to $97.2 million in 2003. Approximately 40% of the $16.3 million increase was due to foreign exchange rate translation and the Company’s 2003 acquisition activity, which impacted SG&A by approximately $3.9 million and $2.4 million, respectively. The majority of the remaining increase was due to costs associated with strategic initiatives, as well as a range of administrative costs such as Sarbanes-Oxley compliance, pension, incentive compensation, and higher sales commissions. The Company’s strategic initiatives include expanding our presence in the Asia/Pacific region, further supporting our CMS business, the continued rollout of our global ERP system, and continuing development of new, complementary businesses.

 

During the fourth quarter of 2004, the Company began efforts to realign the organization and reduce costs by announcing the consolidation of its administrative facilities in Hong Kong with its Shanghai headquarters, resulting in a $0.5 million pre-tax charge for restructuring and related activities. The Company continued these efforts in the first quarter of 2005 with the elimination of additional positions in the U.S. and Europe. An annualized saving of $1.3 million to $1.5 million is expected from these actions. These savings will be reinvested in the Company’s strategic initiatives.

 

The increase in other income in 2004 reflects a gain on the sale of real estate by the Company’s majority-owned Australian subsidiary, as well as higher priority return distributions from the Company’s real estate joint venture in Conshohocken. The increase in interest expense in 2004 is primarily due to higher debt balances outstanding during 2004 as well as higher short-term interest rates on the Company’s credit facilities.

 

The Company’s effective tax rate was 31.5% in 2004 and 31% in 2003. The effective tax rate is dependent on many internal and external factors and is assessed by the Company on a regular basis. In August 2004, a U.S. Federal tax audit began in accordance with the Company’s normal three-year cycle. As of December 31, 2004, this audit was still ongoing. Currently, the Company anticipates its effective tax rate for 2005 will remain in the 31% to 32% range.

 

The $0.8 million increase in minority interest expense in 2004 is primarily due to the gain on the sale of real estate relating to the Company’s Australian operations mentioned above as well as a stronger performance from the Company’s Brazilian joint venture.

 

Segment Reviews—Comparison of 2004 with 2003

 

Metalworking Process Chemicals:

 

Metalworking process chemicals, which consists of industrial process fluids for various heavy industrial and manufacturing applications, represented approximately 93% of the Company’s sales in 2004. Reported revenues in this segment were up approximately 18% compared with 2003. The Company’s new CMS contracts accounted for approximately 6 percentage points of the revenue growth in this segment. The timing of the Company’s 2003 acquisitions of Vulcan, Eural, and KS Chemie accounted for approximately 5 percentage points of the revenue growth in this segment. Currency translation increased sales by 5 percentage points, primarily due to the higher average Euro to U.S. dollar exchange rate of 1.24 in 2004 compared to 1.13 in 2003. The remaining net sales increase of 2% was primarily due to 17% growth in South America, 13% growth in Asia/Pacific, and 5% increase in the U.S. base business, offset by decreases in our European sales, which was down 3%, all on a constant currency basis. The operating income in this segment increased by $1.8 million or 3%. The disparity between the increase in sales and operating income is largely reflective of the Company’s new approach to its CMS business, discussed above. Further, this segment’s operating income was negatively impacted by significantly higher raw material costs, unfavorable product and regional sales mix as well as higher selling costs.

 

Coatings:

 

The Company’s coatings segment represented approximately 6% of the Company’s sales in 2004 and contained products that provide temporary and permanent coatings for metal and concrete products and chemical

 

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milling maskants. Revenues for this segment were up approximately $1.8 million or 8% for 2004 compared with the prior year primarily due to higher chemical milling maskant sales to the aerospace industry, as well as new customer penetration in roofing sealants. Operating income increased $0.6 million over 2003, consistent with the noted volume increases.

 

Other Chemical Products:

 

Other chemical products represents approximately 1% of total sales in 2004 and consists of sulfur removal products for industrial gas streams sold by the Company’s Q2 Technologies joint venture. Sales for 2004 increased $1.3 million primarily due to special one-time sales to this segment’s largest customer. Operating income increased by $0.2 million over the prior year, due to the noted volume increases offset by higher raw material costs.

 

Comparison of 2003 with 2002

 

Consolidated net sales increased by 24% to $340.2 million in 2003 from $274.5 million in 2002. The impact from foreign exchange rate translation increased sales by approximately $18.2 million, or 7%. The Company’s 2003 acquisitions and the timing of the 2002 acquisitions increased net sales by $14.0 million, or 5%, and the Company’s chemical management services (“CMS”) contracts, which were effective May 1, 2003, increased net sales by approximately $27.0 million or 10%. The remaining 2% increase in net sales was due primarily to double-digit growth in the Asia/Pacific and South American regions partially offset by a decline in business in the U.S. and Europe. The decline in business in the U.S. and Europe was substantially caused by softness in sheet steel demand. In addition, in late 2003, the Company experienced some increased competition as a result of the Company’s strong market share coupled with its customers’ interest in establishing second source suppliers.

 

During 2003, the Company began a new approach to its CMS business as described above in order to further the Company’s strategic imperative to sell customer solutions—value—not just fluids. With this new approach, the Company was awarded a series of multi-year CMS contracts at General Motors Powertrain and Daimler Chrysler manufacturing sites in 2003. This business was an important step in building the Company’s share and leadership position in the automotive process fluids market and should position the Company well for penetration of CMS opportunities in other metalworking manufacturing sites. This new approach also had a dramatic impact on the Company’s revenue and margins.

 

Gross profit (net sales less cost of goods sold) as a percentage of sales declined from 40.6% in 2002 to 35.7% in 2003. The new CMS contracts resulted in an increase in reported revenue of approximately $27.0 million and a corresponding decrease in gross profit as a percentage of sales of approximately 3 percentage points. The remaining decline in gross profit as a percentage of sales is primarily due to increased raw material costs and product mix. At the end of 2003, the Company experienced a four-year high in the pricing of its key raw material markets specifically crude oil-based, animal fat and vegetable oil derivatives. The Company estimates the raw material price increases negatively impacted gross profit by approximately $2.5 million in 2003.

 

Selling, general and administrative costs (“SG&A”) as reported for 2003 were $97.2 million compared to $87.6 million in 2002. Approximately three quarters of the $9.6 million increase is due to foreign exchange rate translation and the Company’s acquisition activity, which impacted SG&A by approximately $4.6 million and $2.4 million, respectively. The remaining increase in SG&A was due to higher costs including pension, insurance, and the Company’s continued rollout of its global ERP system, offset in part by reduced incentive compensation expense.

 

Also included in the 2003 results is a $0.1 million net restructuring charge. 2003 severance program costs of approximately $0.3 million were partially offset by the release of $0.2 million of unused restructuring accruals related to the Company’s 2001 restructuring program.

 

The Company’s effective tax rate was 31% in 2003 versus 32% in 2002. The reduction in the effective tax rate is reflective of the Company’s favorable settlement of several outstanding tax audits and appeal issues. The effective tax rate is dependent on many internal and external factors and is assessed by the Company on a regular basis.

 

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Equity in net income of associated companies for 2003 was $0.9 million higher than 2002. This increase primarily reflects a priority distribution received from the Company’s real estate joint venture as well as improved performance from this venture compared to 2002.

 

The $0.5 million increase in minority interest expense is primarily due to full-year consolidation of the Company’s South African joint venture. Effective July 1, 2002, the Company acquired a controlling interest of Quaker Chemical South Africa (Pty.) Ltd. (South Africa).

 

Segment Reviews—Comparison of 2003 with 2002

 

Metalworking Process Chemicals:

 

Metalworking process chemicals, which consists of industrial process fluids for various heavy industrial and manufacturing applications, represented approximately 92% of the Company’s sales in 2003. Reported revenues in this segment were up approximately 26% compared with 2002. The Company’s new CMS contracts accounted for approximately 11 percentage points of the revenue growth in this segment. The Company’s 2003 acquisitions and the timing of the 2002 acquisitions accounted for approximately 5 percentage points of the revenue growth in this segment. Currency translation increased sales by 7 percentage points, primarily due to the higher average Euro to U.S. dollar exchange rate of 1.13 in 2003 compared to 0.94 in 2002. The remaining net sales increase of 3% was primarily due to 38% growth in South America and 14% growth in Asia/Pacific partially offset by a decline in business in the U.S. of approximately 7% and Europe of 3%, all on a constant currency basis. The operating income in this segment increased by $1.5 million or 3%. The disparity between the increase in sales and operating income is largely reflective of the Company’s new approach to its CMS business, discussed above. Further, this segment’s operating income was negatively impacted by significantly higher raw material costs, unfavorable product and regional sales mix as well as higher selling costs.

 

Coatings:

 

The Company’s coatings segment represented approximately 7% of the Company’s sales in 2003 and contained products that provide temporary and permanent coatings for metal and concrete products and chemical milling maskants. Revenues for this segment were up approximately $2.2 million or 11% for 2003 compared with the prior year primarily due to the timing of the Company’s 2002 acquisition of Epmar, offset in part by lower chemical milling maskant sales to the aerospace industry. Operating income was flat with the prior year.

 

Other Chemical Products:

 

Other chemical products represented approximately 1% of total sales in 2003 and consisted of sulfur removal products for industrial gas streams sold by the Company’s Q2 Technologies joint venture. Sales for 2003 decreased $0.3 million primarily due to lower sales to the hydrocarbon market, with a corresponding decrease in operating income.

 

Restructuring and Related Activities

 

In 2001, Quaker’s management approved restructuring plans to realign the organization and reduce operating costs (2001 program). Quaker’s restructuring plans included the decision to close and sell manufacturing facilities in the U.K. and France. In addition, Quaker consolidated certain functions within its global business units and reduced administrative functions, as well as expensed costs related to abandoned acquisitions. Included in the restructuring charges were provisions for severance of 53 employees. Restructuring and related charges of $5.854 million were recognized in 2001. The charge comprised $2.807 million related to employee separations, $2.450 million related to facility rationalization charges, and $0.597 million related to abandoned acquisitions. Employee separation benefits varied depending on local regulations within certain foreign countries and included severance and other benefits. As of December 31, 2004, Quaker had completed 51 of the planned 53 employee separations under the 2001 program. No further terminations will occur under the 2001 program. During the fourth quarter of 2002, the Company completed the sale of its U.K. manufacturing facility, which closed at the end of 2001. In 2003, the Company reversed $0.216 million of unused restructuring accruals related to the 2001 program.

 

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In 2003, Quaker’s management approved a restructuring plan (2003 program). Included in the 2003 restructuring charge are provisions for severance for 9 employees totaling $0.273 million.

 

In 2004, Quaker’s management approved another restructuring plan by announcing the consolidation of its administrative facilities in Hong Kong with its Shanghai headquarters (2004 program). Included in the 2004 restructuring charge are severance provisions for 5 employees totaling $0.119 million and an asset impairment related to the Company’s previous plans to implement its global ERP system at this location totaling $0.331 million.

 

Quaker expects to substantially complete the initiatives contemplated under the restructuring plans, including the sale of the remaining portion of its former manufacturing facility in France, during 2005. In February 2005, the Company completed the sale of a portion of this property.

 

Accrued restructuring balances, included in other current liabilities and assigned to the Metalworking segment, are as follows (amounts in millions):

 

     Employee
Separations


    Facility
Rationalization


   

Abandoned

Acquisitions


    Total

 

2001 Program:

                                

Restructuring charges

   $ 2.807     $ 2.450     $ 0.597     $ 5.854  

Asset impairment

     —         (1.015 )     —         (1.015 )

Payments

     (0.111 )     (0.171 )     (0.597 )     (0.879 )

Currency translation and other

     0.001       0.012       —         0.013  
    


 


 


 


December 31, 2001 ending balance

     2.697       1.276       —         3.973  
    


 


 


 


Payments

     (1.374 )     (0.752 )     —         (2.126 )

Currency translation and other

     0.114       0.182       —         0.296  
    


 


 


 


December 31, 2002 ending balance

     1.437       0.706       —         2.143  
    


 


 


 


Restructuring reversals

     (0.156 )     (0.060 )     —         (0.216 )

Payments

     (0.832 )     (0.204 )     —         (1.036 )

Currency translation and other

     0.001       0.083       —         0.084  
    


 


 


 


December 31, 2003 ending balance

     0.450       0.525       —         0.975  
    


 


 


 


Payments

     (0.249 )     (0.166 )     —         (0.415 )

Currency translation and other

     0.016       0.027       —         0.043  
    


 


 


 


December 31, 2004 ending balance

     0.217       0.386       —         0.603  
    


 


 


 


2003 Program:

                                

Restructuring charges

     0.273       —         —         0.273  

Payments

     (0.047 )     —         —         (0.047 )

Currency translation and other

     0.002       —         —         0.002  
    


 


 


 


December 31, 2003 ending balance

     0.228       —         —         0.228  
    


 


 


 


Payments

     (0.143 )     —         —         (0.143 )

Currency translation and other

     0.012       —         —         0.012  
    


 


 


 


December 31, 2004 ending balance

     0.097       —         —         0.097  
    


 


 


 


2004 Program:

                                

Restructuring charges

     0.119       0.331       —         0.450  

Asset impairment

     —         (0.331 )     —         (0.331 )
    


 


 


 


December 31, 2004 ending balance

     0.119       —         —         0.119  
    


 


 


 


Total restructuring December 31, 2004 ending balance

   $ 0.433     $ 0.386     $ —       $ 0.819  
    


 


 


 


 

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Environmental Clean-up Activities

 

The Company is involved in environmental clean-up activities in connection with an existing plant location and former waste disposal sites. In April of 1992, the Company identified certain soil and groundwater contamination at AC Products, Inc. (“ACP”), a wholly owned subsidiary. Voluntarily in coordination with the Santa Ana California Regional Water Quality Board, ACP is remediating the contamination. The Company believes that the remaining potential-known liabilities associated with these matters range from approximately $0.9 million to $1.5 million, for which the Company has sufficient reserves. Notwithstanding the foregoing, the Company cannot be certain that liabilities in the form of remediation expenses, fines, penalties, and damages will not be incurred in excess of the amount reserved. See Note 15 of Notes to Consolidated Financial Statements which appears in Item 8 of this Report.

 

General

 

The Company generally does not use financial instruments that expose it to significant risk involving foreign currency transactions; however, the size of non-U.S. activities has a significant impact on reported operating results and the attendant net assets. During the past three years, sales by non-U.S. subsidiaries accounted for approximately 53% to 55% of the consolidated net annual sales. See Note 12 of Notes to Consolidated Financial Statements which appears in Item 8 of this Report.

 

Factors that May Affect Our Future Results

 

(Cautionary Statements Under the Private Securities Litigation Reform Act of 1995)

 

Certain information included in this Report and other materials filed or to be filed by Quaker with the SEC (as well as information included in oral statements or other written statements made or to be made by us) contain or may contain forward-looking statements within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These statements can be identified by the fact that they do not relate strictly to historical or current facts. We have based these forward-looking statements on our current expectations about future events. These forward-looking statements include statements with respect to our beliefs, plans, objectives, goals, expectations, anticipations, intentions, financial condition, results of operations, future performance and business, including:

 

    statements relating to our business strategy;

 

    our current and future results and plans; and

 

    statements that include the words “may,” “could,” “should,” “would,” “believe,” “expect,” “anticipate,” “estimate,” “intend,” “plan” or similar expressions.

 

Such statements include information relating to current and future business activities, operational matters, capital spending, and financing sources. From time to time, oral or written forward-looking statements are also included in Quaker’s periodic reports on Forms 10-Q and 8-K, press releases and other materials released to the public.

 

Any or all of the forward-looking statements in this report, in Quaker’s Annual Report to Shareholders for 2004 and in any other public statements we make may turn out to be wrong. This can occur as a result of inaccurate assumptions or as a consequence of known or unknown risks and uncertainties. Many factors discussed in this Report will be important in determining our future performance. Consequently, actual results may differ materially from those that might be anticipated from our forward-looking statements.

 

We undertake no obligation to publicly update any forward-looking statements, whether as a result of new information, future events or otherwise. However, any further disclosures made on related subjects in Quaker’s subsequent reports on Forms 10-K, 10-Q and 8-K should be consulted. These forward-looking statements are subject to risks, uncertainties and assumptions about us and our operations that are subject to change based on various important factors, some of which are beyond our control. A major risk is that the Company’s demand is largely derived from the demand for its customers’ products, which subjects the Company to uncertainties related to downturns in a customer’s business and unanticipated customer production shutdowns. Other major risks and

 

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uncertainties include, but are not limited to, significant increases in raw material costs, worldwide economic and political conditions, foreign currency fluctuations, and terrorist attacks such as those that occurred on September 11, 2001. Furthermore, the Company is subject to the same business cycles as those experienced by steel, automobile, aircraft, appliance, and durable goods manufacturers. These risks, uncertainties, and possible inaccurate assumptions relevant to our business could cause our actual results to differ materially from expected and historical results. Other factors beyond those discussed below could also adversely affect us. Therefore, we caution you not to place undue reliance on our forward-looking statements. This discussion is provided as permitted by the Private Securities Litigation Reform Act of 1995.

 

Item 7A.    Quantitative and Qualitative Disclosures About Market Risk.

 

Quaker is exposed to the impact of interest rates, foreign currency fluctuations, changes in commodity prices, and credit risk.

 

Interest Rate Risk.    Quaker’s exposure to market rate risk for changes in interest rates relates primarily to its short and long-term debt. Most of Quaker’s long-term debt has a fixed interest rate, while its short-term debt is negotiated at market rates which can be either fixed or variable. Accordingly, if interest rates rise significantly, the cost of short-term debt to Quaker will increase. This can have an adverse effect on Quaker, depending on the extent of Quaker’s short-term borrowings. As of December 31, 2004, Quaker had approximately $57.0 million in short-term borrowings at a weighted average borrowing rate of approximately 2.9%.

 

Foreign Exchange Risk.    A significant portion of Quaker’s revenues and earnings is generated by its foreign operations. These foreign operations also hold a significant portion of Quaker’s assets and liabilities. All such operations use the local currency as their functional currency. Accordingly, Quaker’s financial results are affected by risks typical of global business such as currency fluctuations, particularly between the U.S. dollar, the Brazilian real, and the E.U. euro. As exchange rates vary, Quaker’s results can be materially affected.

 

The Company generally does not use financial instruments that expose it to significant risk involving foreign currency transactions; however, the size of non-U.S. activities has a significant impact on reported operating results and the attendant net assets. During the past three years, sales by non-U.S. subsidiaries accounted for approximately 53% to 55% of consolidated net annual sales.

 

In addition, the Company often sources inventory among its worldwide operations. This practice can give rise to foreign exchange risk resulting from the varying cost of inventory to the receiving location as well as from the revaluation of intercompany balances. The Company mitigates this risk through local sourcing efforts.

 

Commodity Price Risk.    Many of the raw materials used by Quaker are commodity chemicals, and, therefore, Quaker’s earnings can be materially affected by market changes in raw material prices. In certain cases, Quaker has entered into fixed-price purchase contracts having a term of up to one year. These contracts provide for protection to Quaker if the price for the contracted raw materials rises, however, in certain limited circumstances, Quaker will not realize the benefit if such prices decline.

 

Credit Risk.    Quaker establishes allowances for doubtful accounts for estimated losses resulting from the inability of its customers to make required payments. If the financial condition of Quaker’s customers were to deteriorate, resulting in an impairment of their ability to make payments, additional allowances may be required. Downturns in the overall economic climate may also exacerbate specific customer financial issues. A significant portion of Quaker’s revenues is derived from sales to customers in the U.S. steel industry, where a number of bankruptcies occurred during recent years. Through 2003, Quaker recorded additional provisions for doubtful accounts primarily related to bankruptcies in the U.S. steel industry. When a bankruptcy occurs, Quaker must judge the amount of proceeds, if any, that may ultimately be received through the bankruptcy or liquidation process. In addition, as part of its terms of trade, Quaker may custom-manufacture products for certain large customers and/or may ship product on a consignment basis. These practices may increase the Company’s exposure should a bankruptcy occur, and may require writedown or disposal of certain inventory due to its estimated obsolescence or limited marketability. Customer returns of products or disputes may also result in similar issues related to the realizability of recorded accounts receivable or returned inventory.

 

22


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Item 8.    Financial Statements and Supplementary Data.

 

INDEX TO CONSOLIDATED FINANCIAL STATEMENTS

 

     Page

Financial Statements:

    

Report of Independent Registered Public Accounting Firm

   24

Consolidated Statement of Income

   26

Consolidated Balance Sheet

   27

Consolidated Statement of Cash Flows

   28

Consolidated Statement of Shareholders’ Equity

   29

Notes to Consolidated Financial Statements

   30

 

23


Table of Contents

R eport of Independent Registered Public Accounting Firm

 

To the Shareholders and Board of Directors

of Quaker Chemical Corporation:

 

We have completed an integrated audit of Quaker Chemical Corporation’s 2004 consolidated financial statements and of its internal control over financial reporting as of December 31, 2004 and audits of its 2003 and 2002 consolidated financial statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Our opinions, based on our audits, are presented below.

 

Consolidated financial statements

 

In our opinion, the consolidated financial statements listed in the index appearing under Item 15 (a) (1) on page 57 present fairly, in all material respects, the financial position of Quaker Chemical Corporation and its subsidiaries at December 31, 2004 and 2003, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2004 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit of financial statements includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

Internal control over financial reporting

 

Also, in our opinion, management’s assessment, included in Management’s Report on Internal Control over Financial Reporting appearing under Item 9A, that the Company maintained effective internal control over financial reporting as of December 31, 2004 based on criteria established in Internal Control—Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (“COSO”), is fairly stated, in all material respects, based on those criteria. Furthermore, in our opinion, the Company maintained, in all material respects, effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control—Integrated Framework issued by the COSO. The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express opinions on management’s assessment and on the effectiveness of the Company’s internal control over financial reporting based on our audit. We conducted our audit of internal control over financial reporting in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. An audit of internal control over financial reporting includes obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we consider necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinions.

 

A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (ii) provide reasonable

 

24


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assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.

 

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

 

/s/    PricewaterhouseCoopers LLP

 

PricewaterhouseCoopers LLP

Philadelphia, PA

March 9, 2005

 

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Q UAKER CHEMICAL CORPORATION

 

CONSOLIDATED STATEMENT OF INCOME

 

     Year Ended December 31,

 
     2004

    2003

    2002

 
     (Dollars in thousands, except
per share amounts)
 

Net sales

   $ 400,695     $ 340,192     $ 274,521  
    


 


 


Costs and expenses:

                        

Cost of goods sold

     269,818       218,818       162,944  

Selling, general, and administrative expenses

     113,536       97,202       87,604  

Restructuring and related activities, net

     450       57       —    
    


 


 


       383,804       316,077       250,548  
    


 


 


Operating income

     16,891       24,115       23,973  

Other income, net

     1,818       764       1,135  

Interest expense

     (2,363 )     (1,576 )     (1,774 )

Interest income

     1,111       815       984  
    


 


 


Income before taxes, equity income and minority interest

     17,457       24,118       24,318  

Taxes on income

     5,499       7,488       7,782  
    


 


 


       11,958       16,630       16,536  

Equity in net income of associated companies

     890       1,244       295  

Minority interest in net income of subsidiaries

     (3,874 )     (3,041 )     (2,534 )
    


 


 


Net income

   $ 8,974     $ 14,833     $ 14,297  
    


 


 


Per share data:

                        

Net income—basic

   $ 0.93     $ 1.58     $ 1.56  

Net income—diluted

   $ 0.90     $ 1.52     $ 1.51  

Weighted average shares outstanding:

                        

Basic

     9,606       9,381       9,172  

Diluted

     9,969       9,761       9,474  

 

 

See notes to consolidated financial statements.

 

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Q UAKER CHEMICAL CORPORATION

 

CONSOLIDATED BALANCE SHEET

 

     December 31,

 
     2004

    2003

 
    

(Dollars in thousands,

except par value and

share amounts)

 

ASSETS

                

Current assets

                

Cash and cash equivalents

   $ 29,078     $ 21,915  

Accounts receivable, net

     87,527       78,121  

Inventories, net

     41,298       32,211  

Deferred income taxes

     4,373       4,278  

Prepaid expenses and other current assets

     8,911       6,417  
    


 


Total current assets

     171,187       142,942  

Property, plant, and equipment, net

     62,888       62,391  

Goodwill

     34,853       33,301  

Other intangible assets, net

     8,574       9,616  

Investments in associated companies

     6,718       6,005  

Deferred income taxes

     18,825       15,548  

Other assets

     21,848       19,664  
    


 


Total assets

   $ 324,893     $ 289,467  
    


 


LIABILITIES AND SHAREHOLDERS’ EQUITY

                

Current liabilities

                

Short-term borrowings and current portion of long-term debt

   $ 60,695     $ 42,992  

Accounts payable

     40,183       39,240  

Dividends payable

     2,079       2,019  

Accrued compensation

     8,692       6,816  

Other current liabilities

     13,969       14,738  
    


 


Total current liabilities

     125,618       105,805  

Long-term debt

     14,848       15,827  

Deferred income taxes

     5,588       4,808  

Accrued pension and postretirement benefits

     36,456       34,165  

Other non-current liabilities

     7,372       6,802  
    


 


Total liabilities

     189,882       167,407  
    


 


Minority interest in equity of subsidiaries

     12,424       9,708  
    


 


Commitments and contingencies

     —         —    

Shareholders’ equity

                

Common stock, $1 par value; authorized 30,000,000 shares; issued (including treasury shares); 2004-9,668,751, 2003-9,664,009 shares

     9,669       9,664  

Capital in excess of par value

     2,632       2,181  

Retained earnings

     117,981       117,308  

Unearned compensation

     (355 )     (621 )

Accumulated other comprehensive loss

     (7,340 )     (15,406 )
    


 


       122,587       113,126  

Treasury stock, shares held at cost: 2004-0, 2003-54,178

     —         (774 )
    


 


Total shareholders’ equity

     122,587       112,352  
    


 


Total liabilities and shareholders’ equity

   $ 324,893     $ 289,467  
    


 


 

See notes to consolidated financial statements.

 

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Q UAKER CHEMICAL CORPORATION

 

CONSOLIDATED STATEMENT OF CASH FLOWS

 

     Year Ended December 31,

 
     2004

    2003

    2002

 
     (Dollars in thousands)  

Cash flows from operating activities

                        

Net income

   $ 8,974     $ 14,833     $ 14,297  

Adjustments to reconcile net income to net cash provided by operating activities:

                        

Depreciation

     8,610       6,677       5,432  

Amortization

     1,157       960       805  

Equity in net income of associated companies

     (890 )     (844 )     (295 )

Minority interest in earnings of subsidiaries

     3,874       3,041       2,534  

Deferred income taxes

     (1,872 )     402       328  

Deferred compensation and other, net

     (39 )     (418 )     107  

Restructuring and related activities

     450       57       —    

Gain on sale of property, plant, and equipment

     (509 )     —         —    

Pension and other postretirement benefits

     (172 )     428       1,452  

Increase (decrease) in cash from changes in current assets and current liabilities, net of acquisitions:

                        

Accounts receivable

     (6,361 )     (14,604 )     (657 )

Inventories

     (7,559 )     (4,692 )     (3,101 )

Prepaid expenses and other current assets

     (281 )     (648 )     (194 )

Accounts payable and accrued liabilities

     129       478       7,107  

Change in restructuring liabilities

     (558 )     (1,083 )     (2,156 )

Estimated taxes on income

     (1,596 )     3,790       (1,261 )
    


 


 


Net cash provided by operating activities

     3,357       8,377       24,398  
    


 


 


Cash flows from investing activities

                        

Capital expenditures

     (8,643 )     (12,608 )     (10,837 )

Dividends and distributions from associated companies

     288       4,080       515  

Payments related to acquisitions

     —         (15,983 )     (21,285 )

Proceeds from disposition of assets

     1,880       232       1,682  

Other, net

     (75 )     (87 )     (326 )
    


 


 


Net cash (used in) investing activities

     (6,550 )     (24,366 )     (30,251 )
    


 


 


Cash flows from financing activities

                        

Net increase in short-term borrowings

     17,683       30,581       9,026  

Proceeds from long-term debt

     2,564       —         —    

Repayment of long-term debt

     (3,679 )     (2,570 )     (2,853 )

Dividends paid

     (8,241 )     (7,916 )     (7,714 )

Stock options exercised, other

     1,009       4,328       2,951  

Distributions to minority shareholders

     (1,956 )     (2,391 )     (2,673 )
    


 


 


Net cash provided by (used in) financing activities

     7,380       22,032       (1,263 )
    


 


 


Effect of exchange rate changes on cash

     2,976       2,015       424  

Net increase (decrease) in cash and cash equivalents

     7,163       8,058       (6,692 )

Cash and cash equivalents at beginning of year

     21,915       13,857       20,549  
    


 


 


Cash and cash equivalents at end of year

   $ 29,078     $ 21,915     $ 13,857  
    


 


 


Supplemental cash flow disclosures

                        

Cash paid during the year for:

                        

Income taxes

   $ 4,809     $ 3,633     $ 7,787  

Interest

     2,201       1,680       1,897  

 

See notes to consolidated financial statements.

 

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Q UAKER CHEMICAL CORPORATION

 

CONSOLIDATED STATEMENT OF SHAREHOLDERS’ EQUITY

 

    Common
stock


 

Capital in

excess of

par value


   

Retained

earnings


   

Unearned

compensation


   

Accumulated

other

comprehensive

income (loss)


   

Treasury

stock


    Total

 
    (Dollars in thousands, except per share amounts)  

Balance at December 31, 2001

  $ 9,664   $ 357     $ 103,953     $ (1,597 )   $ (24,075 )   $ (7,403 )   $ 80,899  
                                                 


Net income

    —       —         14,297       —         —         —         14,297  

Currency translation adjustments

    —       —         —         —         1,478       —         1,478  

Minimum pension liability

    —       —         —         —         (4,322 )     —         (4,322 )

Unrealized (loss) on available-for-sale securities

    —       —         —         —         (159 )     —         (159 )
                                                 


Comprehensive income

    —       —         —         —         —         —         11,294  
                                                 


Dividends ($.84 per share)

    —       —         (7,802 )     —         —         —         (7,802 )

Shares issued upon exercise of options

    —       250       —         —         —         2,548       2,798  

Shares issued for employee stock purchase plan

    —       80       —         —         —         144       224  

Shares issued for long-term incentive awards

    —       (61 )     —         —         —         351       290  

Amortization of unearned compensation

    —       —         —         352       —         —         352  
   

 


 


 


 


 


 


Balance at December 31, 2002

    9,664     626       110,448       (1,245 )     (27,078 )     (4,360 )     88,055  
                                                 


Net income

    —       —         14,833       —         —         —         14,833  

Currency translation adjustments

    —       —         —         —         13,441       —         13,441  

Minimum pension liability

    —       —         —         —         (2,159 )     —         (2,159 )

Unrealized gain on available-for-sale securities

    —       —         —         —         390       —         390  
                                                 


Comprehensive income

    —       —         —         —         —         —         26,505  
                                                 


Dividends ($.84 per share)

    —       —         (7,973 )     —         —         —         (7,973 )

Shares issued upon exercise of options

    —       1,351       —         —         —         3,287       4,638  

Shares issued for employee stock purchase plan

    —       138       —         —         —         180       318  

Shares issued for long-term incentive awards

    —       66       —         —         —         119       185  

Amortization of unearned compensation

    —       —         —         624       —         —         624  
   

 


 


 


 


 


 


Balance at December 31, 2003

    9,664     2,181       117,308       (621 )     (15,406 )     (774 )     112,352  
                                                 


Net income

    —       —         8,974       —         —         —         8,974  

Currency translation adjustments

    —       —         —         —         8,959       —         8,959  

Minimum pension liability

    —       —         —         —         (1,052 )     —         (1,052 )

Unrealized gain on available-for-sale securities

    —       —         —         —         159       —         159  
                                                 


Comprehensive income

    —       —         —         —         —         —         17,040  
                                                 


Dividends ($.86 per share)

    —       —         (8,301 )     —         —         —         (8,301 )

Shares issued upon exercise of options

    4     362       —         —         —         536       902  

Shares issued for employee stock purchase plan

    1     89       —         —         —         238       328  

Shares issued for long-term incentive awards

    —       —         —         —         —         —         —    

Amortization of unearned compensation

    —       —         —         266       —         —         266  
   

 


 


 


 


 


 


Balance at December 31, 2004

  $ 9,669   $ 2,632     $ 117,981     $ (355 )   $ (7,340 )   $ —       $ 122,587  
   

 


 


 


 


 


 


 

See notes to consolidated financial statements.

 

29


Table of Contents

Q UAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

 

(Dollars in thousands except per share amounts)

 

Note 1—Significant Accounting Policies

 

Principles of consolidation:    All majority-owned subsidiaries are included in the Company’s consolidated financial statements, with appropriate elimination of intercompany balances and transactions. Investments in associated (less than majority-owned) companies are accounted for under the equity method. The Company’s share of net income or losses of investments is included in the consolidated statement of income. The Company periodically reviews these investments for impairments and, if necessary, would adjust these investments to their fair value when a decline in market value is deemed to be other than temporary.

 

In January 2003, the Financial Accounting Standards Board (“FASB”), issued FASB Interpretation No. 46 (“FIN 46”), “Consolidation of Certain Variable Interest Entities, (“VIEs”), which is an interpretation of Accounting Research Bulletin (“ARB”) No. 51, “Consolidated Financial Statements.” FIN 46 addresses the application of ARB No. 51 to VIEs, and generally would require that assets, liabilities and results of the activities of a VIE be consolidated into the financial statements of the enterprise that is considered the primary beneficiary. FIN 46, as revised by FIN 46 (revised December 2003), is effective for public entities that have interests in VIEs commonly referred to as special-purpose entities for periods ending after December 15, 2003. Application for all other types of entities is required in financial statements for periods ending after March 15, 2004. The consolidated financial statements include the accounts of the Company and all of its subsidiaries in which a controlling interest is maintained and would include any VIEs if the Company was the primary beneficiary pursuant to the provisions of FIN 46. The Company has determined that its real estate joint venture, which has always been accounted for under the equity method, is a VIE but that the Company is not the primary beneficiary. See also Note 3 of Notes to Consolidated Financial Statements.

 

Translation of foreign currency:    Assets and liabilities of non-U.S. subsidiaries and associated companies are translated into U.S. dollars at the respective rates of exchange prevailing at the end of the year. Income and expense accounts are translated at average exchange rates prevailing during the year. Translation adjustments resulting from this process are recorded directly in shareholders’ equity and will be included in income only upon sale or liquidation of the underlying investment. All non-U.S. subsidiaries use its local currency as its functional currency.

 

Cash and cash equivalents:    The Company considers all highly liquid investments with original maturities of three months or less to be cash equivalents.

 

Inventories:    Inventories are valued at the lower of cost or market value. Inventories are valued using the first-in, first-out (“FIFO”) method. See also Note 5 of Notes to Consolidated Financial Statements.

 

Long-lived assets:    Property, plant, and equipment are stated at cost. Depreciation is computed using the straight-line method on an individual asset basis over the following estimated useful lives: buildings and improvements, 10 to 45 years; and machinery and equipment, 3 to 15 years. The carrying value of long-lived assets is periodically evaluated whenever changes in circumstances or current events indicate the carrying amount of such assets may not be recoverable. An estimate of undiscounted cash flows produced by the asset, or the appropriate group of assets, is compared with the carrying value to determine whether an impairment exists. If necessary, the Company recognizes an impairment loss for the difference between the carrying amount of the assets and their estimated fair value. Fair value is based on current and anticipated future undiscounted cash flows. Upon sale or other dispositions of long-lived assets, the applicable amounts of asset cost and accumulated depreciation are removed from the accounts and the net amount, less proceeds from disposals is recorded to income. Expenditures for renewals and betterments, which increase the estimated useful life or capacity of the assets, are capitalized; expenditures for repairs and maintenance are expensed when incurred.

 

30


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Capitalized software:    The Company applies the Accounting Standards Executive Committee Statement of Position (SOP) 98-1, “Accounting for the Costs of Computer Software Developed or Obtained for Internal Use.” This SOP requires the capitalization of certain costs incurred in connection with developing or obtaining software for internal use. In connection with the implementation of the Company’s global transaction system, approximately $9,288 and $10,203 of net costs were capitalized at December 31, 2004 and 2003, respectively. These costs are amortized over a period of five years once the assets are placed into service.

 

Goodwill and other intangible assets:    On January 1, 2002, the Company adopted SFAS No. 142, “Goodwill and Other Intangible Assets.” The new standard requires that goodwill and indefinite-lived intangible assets no longer be amortized. In addition, goodwill and indefinite-lived intangible assets are tested for impairment at least annually. These tests will be performed more frequently if there are triggering events. Definite-lived intangible assets are amortized over their estimated useful lives, generally for periods ranging from 5 to 20 years. The Company continually evaluates the reasonableness of the useful lives of these assets. See also Note 14 of Notes to Consolidated Financial Statements.

 

Revenue recognition:    The Company recognizes revenue in accordance with the terms of the underlying agreements, when title and risk of loss have been transferred, collectibility is reasonably assured, and pricing is fixed or determinable. This generally occurs for product sales when products are shipped to customers or, for consignment arrangements upon usage by the customer and when services are performed. License fees and royalties are recognized in accordance with agreed upon terms, when performance obligations are satisfied, the amount is fixed or determinable, and collectibility is reasonably assured and are included in other income. As part of the Company’s chemical management services, certain third party product sales to customers are managed by the Company. Where the Company acts as a principal, revenues are recognized on a gross reporting basis at the selling price negotiated with customers. Where the Company acts as an agent, such revenue is recorded using net reporting as service revenues, at the amount of the administrative fee earned by the Company for ordering the goods. Third party products transferred under arrangements resulting in net reporting totaled $35,215, $26,617, and $28,344, for 2004, 2003, and 2002, respectively.

 

Research and development costs:    Research and development costs are expensed as incurred. Research and development expenses are included in selling, general and administrative expenses, and during 2004, 2003, and 2002 were $13,808, $10,050, and $9,072, respectively.

 

Concentration of credit risk:    Financial instruments, which potentially subject the Company to a concentration of credit risk, principally consist of cash equivalents, short-term investments, and trade receivables. The Company invests temporary and excess cash in money market securities and financial instruments having maturities typically within 90 days. The Company has not experienced losses from the aforementioned investments. See also Note 4 of Notes to Consolidated Financial Statements.

 

Environmental liabilities and expenditures:    Accruals for environmental matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated. If no amount in the range is considered more probable than any other amount, the Company records the lowest amount in the range in accordance with generally accepted accounting principles. Accrued liabilities are exclusive of claims against third parties and are not discounted. Environmental costs and remediation costs are capitalized if the costs extend the life, increase the capacity or improve safety or efficiency of the property from the date acquired or constructed, and/or mitigate or prevent contamination in the future.

 

Comprehensive income (loss):    The Company presents comprehensive income (loss) in its Statement of Shareholders’ Equity. The components of accumulated other comprehensive loss at December 31, 2004 include: accumulated foreign currency translation adjustments of $2,349, minimum pension liability of $(9,808), and

 

31


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

unrealized holding gains on available-for-sale securities of $119. The components of accumulated other comprehensive loss at December 31, 2003 include: accumulated foreign currency translation adjustments of $(6,610) and minimum pension liability of $(8,756) and unrealized holding losses on available-for-sale securities of $(40).

 

Income taxes:    The provision for income taxes is determined using the asset and liability approach of accounting for income taxes. Under this approach, deferred taxes represent the future tax consequences expected to occur when the reported amounts of assets and liabilities are recovered or paid. The provision for income taxes represents income taxes paid or payable for the current year plus the change in deferred taxes during the year. Deferred taxes result from differences between the financial and tax bases of the Company’s assets and liabilities and are adjusted for changes in tax rates and tax laws when changes are enacted. Valuation allowances are recorded to reduce deferred tax assets when it is more likely than not that a tax benefit will not be realized.

 

Stock-based compensation:    In December 2002, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (“SFAS”) No. 148, “Accounting for Stock-Based Compensation—Transition and Disclosure.” This standard amends the transition and disclosure requirements of SFAS No. 123, “Accounting for Stock-Based Compensation.” As permitted by SFAS No. 148, the Company continues to account for stock option grants in accordance with Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees.” Accordingly, no compensation expense has been recognized for stock options since all options granted had an exercise price equal to the market value of the underlying stock on the grant date.

 

The following tables illustrate the effect on net earnings and earnings per share if the Company had applied the fair value recognition provisions of SFAS No. 123. See also Note 10 of Notes to Consolidated Financial Statements.

 

     Year Ended December 31,

 
     2004

    2003

    2002

 

Net income—as reported

   $ 8,974     $ 14,833     $ 14,297  

Add: Stock-based employee compensation expense included in net income, net of related tax effects

     301       485       495  

Deduct: Total stock-based employee compensation expense determined under the fair value based method for all awards, net of tax

     (887 )     (996 )     (981 )
    


 


 


Pro forma net income

   $ 8,388     $ 14,322     $ 13,811  
    


 


 


Earnings per share:

                        

Basic—as reported

   $ 0.93     $ 1.58     $ 1.56  

Basic—pro forma

   $ 0.87     $ 1.53     $ 1.51  

Diluted—as reported

   $ 0.90     $ 1.52     $ 1.51  

Diluted—pro forma

   $ 0.84     $ 1.47     $ 1.46  

 

Recently issued accounting standards:

 

In December 2004, the Financial Accounting Standards Board (“FASB”) issued FASB Staff Position (“FSP”) No. 109-2, “Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004” (“FSP 109-2”). FSP 109-2 provides guidance under FASB

 

32


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Statement 109, “Accounting for Income Taxes,” with respect to recording the potential impact of the repatriation provisions of the American Jobs Creation Act of 2004 (the “Act”) on enterprises’ income tax expense and deferred tax liability. The Act was enacted on October 22, 2004. The Act creates a temporary incentive for U.S. corporations to repatriate income earned abroad principally for earnings that have previously been deemed permanently reinvested by providing a dividends received deduction for certain dividends from controlled foreign corporations. Because of limitations contained within the provision, it is not expected that the Company will avail itself of this provision.

 

In December 2004, the FASB issued FSP No. FAS 109-1, “Application of FASB Statement No. 109, “Accounting for Income Taxes,” to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004” (“FSP 109-1”). FSP 109-1 provides guidance on applying the deduction for income from qualified domestic production activities. The deduction will be phased in from 2005 through 2010. The deduction will be treated as a “special deduction” as described in FASB Statement No. 109. As such, the special deduction has no effect on deferred tax assets and liabilities existing at the enactment date. Rather, the impact of this deduction will be reported in the period in which the deduction is claimed on the Company’s tax return. The Company does not expect the phase in of this new deduction to result in a material change in its effective tax rate in future periods, based on current earnings levels.

 

In December 2004, the FASB issued its final standard on accounting for share-based payments, SFAS 123R (Revised 2004), Share-Based Payments (“SFAS 123R”). SFAS 123R requires companies to expense the fair value of employee stock options and other similar awards, effective for interim and annual periods beginning on or after June 15, 2005. When measuring the fair value of these awards, companies can choose two different pricing models that appropriately reflect their specific circumstances and the economics of their transactions. In addition, the Company is in the process of selecting one of three transition methods available under SFAS 123R. Accordingly, the Company has not yet determined the impact on our consolidated financial statements of adopting SFAS 123R.

 

In December 2004, the FASB issued its final standard on accounting for exchanges on non-monetary assets, SFAS 153, “Exchange of Non-monetary Assets an amendment of APB Opinion No. 29” (“SFAS 153”). SFAS 153 requires that exchanges of non-monetary assets be measured based on the fair value of assets exchanged for annual periods beginning after June 15, 2005. The Company is currently evaluating the impact of SFAS 153.

 

In November 2004, the FASB issued Statement of Financial Accounting Standards No. 151, Inventory Costs—an amendment of ARB 43, chapter 4 (“SFAS 151”). SFAS 151 clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage) in the determination of inventory carrying costs. The statement requires that such costs be recognized as a current period expense. SFAS 151 also requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. This statement is effective for fiscal years beginning after July 15, 2005. The Company is currently evaluating the impact of this standard.

 

Accounting estimates:    The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, and disclosure of contingencies at the date of the financial statements and the reported amounts of net sales and expenses during the reporting period. Actual results could differ from such estimates.

 

Reclassifications:    Certain reclassifications of prior years’ data have been made to improve comparability.

 

33


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Note 2—Restructuring and Related Activities

 

In 2001, Quaker’s management approved restructuring plans to realign the organization and reduce operating costs (2001 program). Quaker’s restructuring plans included the decision to close and sell manufacturing facilities in the U.K. and France. In addition, Quaker consolidated certain functions within its global business units and reduced administrative functions, as well as expensed costs related to abandoned acquisitions. Included in the restructuring charges were provisions for severance of 53 employees. Restructuring and related charges of $5,854 were recognized in 2001. The charge comprised $2,807 related to employee separations, $2,450 related to facility rationalization charges, and $597 related to abandoned acquisitions. Employee separation benefits varied depending on local regulations within certain foreign countries and included severance and other benefits. As of December 31, 2004, Quaker had completed 51 of the planned 53 employee separations under the 2001 program. No further terminations will occur under the 2001 program. During the fourth quarter of 2002, the Company completed the sale of its U.K. manufacturing facility, which closed at the end of 2001. In 2003, the Company reversed $216 of unused restructuring accruals related to the 2001 program.

 

In 2003, Quaker’s management approved a restructuring plan (2003 program). Included in the 2003 restructuring charge are provisions for severance for 9 employees totaling $273.

 

In 2004, Quaker’s management approved another restructuring plan by announcing the consolidation of its administrative facilities in Hong Kong with its Shanghai headquarters (2004 program). Included in the 2004 restructuring charge are severance provisions for 5 employees totaling $119 and an asset impairment related to the Company’s previous plans to implement its global ERP system at this location totaling $331.

 

Quaker expects to substantially complete the initiatives contemplated under the restructuring plans, including the sale of the remaining portion of its former manufacturing facilities in France during 2005. In February 2005, the Company completed the sale of a portion of this property.

 

34


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Accrued restructuring balances, included in other current liabilities and assigned to the Metalworking segment, are as follows:

 

     Employee
Separations


    Facility
Rationalization


    Abandoned
Acquisitions


    Total

 

2001 Program:

                                

Restructuring charges

   $ 2,807     $ 2,450     $ 597     $ 5,854  

Asset impairment

     —         (1,015 )     —         (1,015 )

Payments

     (111 )     (171 )     (597 )     (879 )

Currency translation and other

     1       12       —         13  
    


 


 


 


December 31, 2001 ending balance

     2,697       1,276       —         3,973  
    


 


 


 


Payments

     (1,374 )     (752 )     —         (2,126 )

Currency translation and other

     114       182       —         296  
    


 


 


 


December 31, 2002 ending balance

     1,437       706       —         2,143  
    


 


 


 


Restructuring reversals

     (156 )     (60 )     —         (216 )

Payments

     (832 )     (204 )     —         (1,036 )

Currency translation and other

     1       83       —         84  
    


 


 


 


December 31, 2003 ending balance

     450       525       —         975  
    


 


 


 


Payments

     (249 )     (166 )     —         (415 )

Currency translation and other

     16       27       —         43  
    


 


 


 


December 31, 2004 ending balance

     217       386       —         603  
    


 


 


 


2003 Program:

                                

Restructuring charges

     273       —         —         273  

Payments

     (47 )     —         —         (47 )

Currency translation and other

     2       —         —         2  
    


 


 


 


December 31, 2003 ending balance

     228       —         —         228  
    


 


 


 


Payments

     (143 )     —         —         (143 )

Currency translation and other

     12       —         —         12  
    


 


 


 


December 31, 2004 ending balance

     97       —         —         97  
    


 


 


 


2004 Program:

                                

Restructuring charges

     119       331       —         450  

Asset impairment

     —         (331 )     —         (331 )
    


 


 


 


December 31, 2004 ending balance

     119       —         —         119  
    


 


 


 


Total restructuring December 31, 2004 ending balance

   $ 433     $ 386     $ —       $ 819  
    


 


 


 


 

Note 3—Investments in Associated Companies

 

Investments in associated (less than majority-owned) companies are accounted for under the equity method. Summarized financial information of the associated companies, in the aggregate, is as follows:

 

     December 31,

     2004

   2003

Current assets

   $ 24,034    $ 22,632

Noncurrent assets

     29,074      32,176

Current liabilities

     11,614      12,139

Noncurrent liabilities

     26,671      27,373

 

35


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

     Year Ended December 31,

     2004

   2003

   2002

Net sales

   $ 48,104    $ 41,034    $ 39,612

Gross margin

     22,216      19,566      17,958

Operating income

     5,440      4,370      4,691

Net income

     2,194      1,253      1,161

 

In January 2001, the Company contributed its Conshohocken, Pennsylvania property and buildings (the “Site”) into a real estate joint venture (the “Venture”) in exchange for a 50% interest in the Venture. The Venture did not assume any debt or other obligations of the Company and the Company did not guarantee nor was it obligated to pay any principle, interest or penalties on any of the Venture’s indebtedness. The Venture renovated certain of the existing buildings at the Site, as well as built new office space (the “Project”). In December 2000, the Company entered into an agreement with the Venture to lease approximately 38% of the Site’s available office space for a 15-year period commencing February 2002, with multiple renewal options. The Company believes the terms of this lease are no less favorable than the terms it would have obtained from an unaffiliated third party. In February 2005, the Venture sold its real estate assets, which resulted in $4,187 of proceeds to the Company after payment of the partnership obligations.

 

Note 4—Accounts Receivable and Allowance for Doubtful Accounts

 

Trade accounts are recorded at the invoiced amount and generally do not bear interest. The allowance for doubtful accounts is our best estimate of the amount of probable credit losses in our existing accounts receivable. We determine the allowance based on historical write-off experience by industry and regional economic data. Reserves for customers filing for bankruptcy protection are generally established at 75-100% of the amount owed at the filing date, dependent on the Company’s evaluation of likely proceeds from the bankruptcy process. Large and/or financially distressed customers are generally reserved for on a specific review basis while a general reserve is established for other customers based on historical experience. We perform a formal review of our allowance for doubtful accounts quarterly. Account balances are charged off against the allowance when we feel it is probable the receivable will not be recovered. We do not have any off-balance-sheet credit exposure related to our customers. During 2004, the Company’s five largest customers accounted for approximately 28% of its consolidated net sales with the largest customer (General Motors) accounting for approximately 10% of consolidated net sales.

 

At December 31, 2004 and 2003, the Company had gross trade accounts receivable totaling $94,300 and $84,884 with trade accounts receivable greater than 90 days past due of $10,938 and $10,211, respectively. Following are the changes in the allowance for doubtful accounts during the years ended December 31, 2004, 2003, and 2002.

 

     Balance at
Beginning
of Period


   Charged
to Costs
and
Expenses


   Write-Offs
Charged to
Allowance


    Effect of
Exchange
Rate
Changes


   Balance
at End
of Period


ALLOWANCE FOR DOUBTFUL ACCOUNTS

                                   

Year ended December 31, 2004

   $ 6,763    $ 500    $ (512 )   $ 22    $ 6,773

Year ended December 31, 2003

   $ 6,118    $ 991    $ (435 )   $ 89    $ 6,763

Year ended December 31, 2002

   $ 5,155    $ 1,365    $ (493 )   $ 91    $ 6,118

 

36


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Note 5—Inventories

 

Total inventories comprise:

 

     December 31,

     2004

   2003

Raw materials and supplies

   $ 18,989    $ 14,691

Work in process and finished goods

     22,309      17,520
    

  

     $ 41,298    $ 32,211
    

  

 

During 2004, the Company ceased valuing certain domestic inventories under LIFO. This change was not material to the Company’s current or prior year financial statements. Inventories valued under the LIFO method amounted to $5,635 with estimated replacement costs for these inventories using the FIFO method of approximately $5,263 at December 31, 2003.

 

Note 6—Property, Plant, and Equipment

 

Property, plant, and equipment comprise:

 

     December 31,

     2004

   2003

Land

   $ 6,595    $ 6,830

Building and improvements

     41,340      34,480

Machinery and equipment

     95,637      86,732

Construction in progress

     3,328      8,406
    

  

       146,900      136,448

Less accumulated depreciation

     84,012      74,057
    

  

     $ 62,888    $ 62,391
    

  

 

The Company leases certain equipment under capital leases in Europe and the U.S., including its manufacturing facility in Tradate, Italy. Gross property, plant, and equipment includes $3,130 and $2,776 of capital leases with $528 and $64 of accumulated depreciation at December 31, 2004 and 2003, respectively. The following is a schedule by years of future minimum lease payments:

 

For the year ended December 31,


      

2005

   $ 482  

2006

   $ 470  

2007

   $ 450  

2008

   $ 413  

2009

   $ 347  

2010 and beyond

   $ 545  
    


Total net minimum lease payments

     2,707  

Less amount representing interest

     (404 )
    


Present value of net minimum lease payments

   $ 2,303  
    


 

37


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Note 7—Taxes on Income

 

Taxes on income consist of the following:

 

     Year Ended December 31,

 
     2004

    2003

    2002

 

Current:

                        

Federal

   $ —       $ 626     $ 533  

State

     —         7       7  

Foreign

     7,371       6,453       6,914  
    


 


 


       7,371       7,086       7,454  

Deferred:

                        

Federal

     (1,881 )     626       (904 )

Foreign

     9       (224 )     1,232  
    


 


 


Total

   $ 5,499     $ 7,488     $ 7,782  
    


 


 


 

The components of earnings before income taxes were as follows:

 

     2004

    2003

    2002

 

Domestic

   $ (7,242 )   $ (1,483 )   $ (1,401 )

Foreign

     24,699       25,601       25,719  
    


 


 


Total

   $ 17,457     $ 24,118     $ 24,318  
    


 


 


 

Domestic earnings before income taxes do not include foreign earnings that are included in U.S. taxable income.

 

Total deferred tax assets and liabilities are composed of the following at December 31:

 

     2004

    2003

 
     Current

   Non-current

    Current

   Non-current

 

Retirement benefits

   $ 1,331    $ 6,092     $ 814    $ 5,531  

Allowance for doubtful accounts

     1,237      —         1,490      —    

Insurance and litigation reserves

     658      —         600      —    

Postretirement benefits

     —        2,947       —        2,987  

Supplemental retirement benefits

     —        1,252       —        1,146  

Performance incentives

     611      1,130       677      905  

Alternative minimum tax carryforward

     —        2,092       —        2,092  

Restructuring charges

     245      —         406      —    

Vacation pay

     291      —         291      —    

Goodwill

     —        —         —        —    

Operating loss carryforward

     —        4,856       —        2,670  

Deferred compensation

     —        921       —        751  

Other

     —        94       —        5  
    

  


 

  


       4,373      19,384       4,278      16,087  

Valuation allowance

     —        (559 )     —        (539 )
    

  


 

  


Total deferred income tax assets, net

   $ 4,373    $ 18,825     $ 4,278    $ 15,548  
    

  


 

  


Depreciation

          $ 2,207            $ 2,464  

Europe pension and other

            3,381              2,344  
           


        


Total deferred income tax liabilities, net

          $ 5,588            $ 4,808  
           


        


 

38


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The following is a reconciliation of income taxes at the Federal statutory rate with income taxes recorded by the Company for the years ended December 31:

 

     2004

    2003

    2002

 

Income tax provision at the Federal statutory tax rate

   $ 6,110     $ 8,441     $ 8,511  

State income tax provisions, net

     —         5       5  

Non-deductible entertainment and business meal expense

     176       179       160  

Foreign taxes on earnings at rates different from the Federal statutory rate

     (719 )     (1,504 )     (1,126 )

Miscellaneous items, net

     (68 )     367       232  
    


 


 


Taxes on income

   $ 5,499     $ 7,488     $ 7,782  
    


 


 


 

At December 31, 2004, the Company domestically had a net deferred tax asset of $14,211 inclusive of domestic tax losses for which no valuation allowance was taken and alternative minimum tax (AMT) credits of $2,092. The domestic tax loss carryforwards of $8,156 expire after 2024. Additionally the Company has foreign tax credit (FTC) carryovers of $3,298 which have the following expiration dates: $2,050 in 2011, $485 in 2012 and $763 in 2013. A full valuation allowance has been taken against these foreign tax credits. Finally, the Company has foreign tax loss carryforwards of $5,783 which have no expiration dates. A partial valuation allowance has been established with respect to the tax benefit of these losses for $559.

 

U.S. income taxes have not been provided on the undistributed earnings of non-U.S. subsidiaries since it is the Company’s intention to continue to reinvest these earnings in those subsidiaries for working capital and expansion needs. U.S. and foreign income taxes that would be payable if such earnings were distributed may be lower than the amount computed at the U.S. statutory rate due to the availability of tax credits. The amount of such undistributed earnings at December 31, 2004 was approximately $124,000. Any income tax liability which might result from ultimate remittance of these earnings is expected to be substantially offset by foreign tax credits.

 

Note 8—Pension and Other Postretirement Benefits

 

The Company maintains various noncontributory retirement plans, the largest of which is in the U.S., covering substantially all of its employees in the U.S. and certain other countries. The plans of the Company’s subsidiaries in The Netherlands and in the United Kingdom are subject to the provisions of SFAS No. 87, “Employers’ Accounting for Pensions.” The plans of the remaining non-U.S. subsidiaries are, for the most part, either fully insured or integrated with the local governments’ plans and are not subject to the provisions of SFAS No. 87.

 

In 2003, the Company adopted SFAS No. 132 (revised 2003), “Employers’ Disclosures about Pensions and Other Postretirement Benefits.” This statement retains the disclosure requirement contained in the original standard and requires additional disclosures about the assets, obligations, cash flows and net periodic cost of defined benefit postretirement plans.

 

39


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The following table shows the Company plans’ funded status reconciled with amounts reported in the consolidated balance sheet as of December 31:

 

    Pension Benefits

   

Other

Postretirement

Benefits


 
    2004

    2003

    2004

    2003

 
    Foreign

    Domestic

    Total

    Foreign

    Domestic

    Total

    Domestic

    Domestic

 

Change in benefit obligation

                                                               

Benefit obligation at beginning of year

  $ 33,994     $ 57,182     $ 91,176     $ 26,636     $ 52,183     $ 78,819     $ 10,786     $ 10,544  

Service cost

    1,825       1,730       3,555       1,632       1,449       3,081       18       39  

Interest cost

    1,806       3,383       5,189       1,546       3,408       4,954       621       678  

Amendments

    172       18       190       —         78       78       156       (598 )

Translation difference

    3,273       —         3,273       5,057       —         5,057       —         —    

Actuarial loss

    4,626       2,283       6,909       (246 )     3,525       3,279       165       1,199  

Benefits paid

    (987 )     (3,548 )     (4,535 )     (708 )     (3,380 )     (4,088 )     (1,075 )     (1,076 )

Other

    —         (81 )     (81 )     77       (81 )     (4 )     —         —    
   


 


 


 


 


 


 


 


Benefit obligation at end of year

  $ 44,709     $ 60,967     $ 105,676     $ 33,994     $ 57,182     $ 91,176     $ 10,671     $ 10,786  
   


 


 


 


 


 


 


 


Change in plan assets

                                                               

Fair value of plan assets at beginning of year

  $ 29,318     $ 32,399     $ 61,717     $ 21,793     $ 31,106     $ 52,899       —         —    

Actual return on plan assets

    1,477       2,848       4,325       1,427       2,931       4,358       —         —    

Employer contribution

    3,586       1,489       5,075       2,123       1,742       3,865       1,075       1,076  

Plan participants’ contributions

    79       —         79       77       —         77       —         —    

Translation difference

    2,547       —         2,547       4,421       —         4,421       —         —    

Benefits paid

    (987 )     (3,548 )     (4,535 )     (523 )     (3,380 )     (3,903 )     (1,075 )     (1,076 )
   


 


 


 


 


 


 


 


Fair value of plan assets at end of year

  $ 36,020     $ 33,188     $ 69,208     $ 29,318     $ 32,399     $ 61,717       —         —    
   


 


 


 


 


 


 


 


Funded status

  $ (8,689 )   $ (27,779 )   $ (36,468 )   $ (4,676 )   $ (24,783 )   $ (29,459 )   $ (10,671 )   $ (10,786 )

Unrecognized transition asset

    (835 )     —         (835 )     (919 )     —         (919 )     —         —    

Unrecognized gain

    14,999       15,324       30,323       9,478       13,806       23,284       2,188       2,105  

Unrecognized prior service cost

    322       3,185       3,507       155       3,438       3,593       (292 )     (514 )
   


 


 


 


 


 


 


 


Net amount recognized

  $ 5,797     $ (9,270 )   $ (3,473 )   $ 4,038     $ (7,539 )   $ (3,501 )   $ (8,775 )   $ (9,195 )
   


 


 


 


 


 


 


 


Amounts recognized in the balance sheet consist of:

                                                               

Prepaid benefit cost

  $ 8,430       —       $ 8,430     $ 5,980       —         5,980                  

Accrued benefit obligation

    (5,227 )     (24,875 )     (30,102 )     (4,350 )     (23,088 )     (27,438 )                

Intangible asset

    113       3,185       3,298       133       4,528       4,661                  

Accumulated other comprehensive income

    2,481       12,420       14,901       2,275       11,021       13,296                  
   


 


 


 


 


 


               

Net amount recognized

  $ 5,797     $ (9,270 )   $ (3,473 )   $ 4,038     $ (7,539 )   $ (3,501 )                
   


 


 


 


 


 


               

 

At December, 31, 2004 and 2003, the accumulated benefit obligation for all defined benefit pension plans was $95,634 ($58,063 Domestic, $37,571 Foreign) and $82,539 ($54,587 Domestic, $27,952 Foreign).

 

Information for pension plans with accumulated benefit obligation in excess of plan assets:

 

     2004

   2003

     Foreign

   Domestic

   Total

   Foreign

   Domestic

   Total

Projected benefit obligation

   $ 12,688    $ 60,967    $ 73,655    $ 10,704    $ 57,182    $ 67,886

Accumulated benefit obligation

     10,320      58,063      68,383      8,602      54,587      63,189

Fair value of plan assets

     5,093      33,188      38,281      4,252      32,399      36,651

 

40


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Components of Net Periodic Benefit Cost—Pension Plans

 

     2004

    2003

 
     Foreign

    Domestic

    Total

    Foreign

    Domestic

    Total

 

Service cost

   $ 1,825     $ 1,730     $ 3,555     $ 1,710     $ 1,449     $ 3,159  

Interest cost

     1,806       3,383       5,189       1,546       3,408       4,954  

Expected return on plan assets

     (1,734 )     (2,741 )     (4,475 )     (1,513 )     (2,621 )     (4,134 )

Other, amortization, net

     376       898       1,274       274       611       885  
    


 


 


 


 


 


Net periodic benefit cost

   $ 2,273     $ 3,270     $ 5,543     $ 2,017     $ 2,847     $ 4,864  
    


 


 


 


 


 


 

     2002

 
     Foreign

    Domestic

    Total

 

Service cost

   $ 1,115     $ 1,254     $ 2,369  

Interest cost

     1,226       3,426       4,652  

Expected return on plan assets

     (1,186 )     (3,118 )     (4,304 )

Other, amortization, net

     183       375       558  
    


 


 


Net periodic benefit cost

   $ 1,338     $ 1,937     $ 3,275  
    


 


 


 

Components of Net Periodic Benefit Cost—Other Postretirement Plan

 

     2004

   2003

   2002

Service Cost

   $ 18    $ 39    $ 112

Interest cost and other

     637      626      715
    

  

  

Net periodic benefit cost

   $ 655    $ 665    $ 827
    

  

  

 

Additional Information

 

     Pension Benefits

     2004

   2003

     Foreign

   Domestic

   Total

   Foreign

    Domestic

   Total

Increase (decrease) in minimum liability included in other comprehensive income

   $ 206    $ 1,399    $ 1,605    $ (942 )   $ 4,231    $ 3,289

 

Weighted-average assumptions used to determine benefit obligations at December 31:

 

     Pension Benefits

    Other
Postretiement
Benefits


 
     2004

    2003

    2004

    2003

 

U.S. Plans:

                        

Discount rate

   5.75 %   6.00 %   5.75 %   6.00 %

Rate of compensation increase

   3.375 %   3.625 %   N/A     N/A  

Foreign Plans:

                        

Discount rate

   4.46 %   5.20 %   N/A     N/A  

Rate of compensation increase

   3.10 %   3.00 %   N/A     N/A  

 

41


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Weighted-average assumptions used to determine net periodic benefit costs for years ended December 31:

 

     Pension Benefits

    Other
Postretirement
Benefits


 
     2004

    2003

    2004

    2003

 

U.S. Plans:

                        

Discount rate

   6.000 %   6.875 %   6.00 %   6.875 %

Expected long-term return on plan assets

   8.750 %   8.750 %   N/A     N/A  

Rate of compensation increase

   3.625 %   4.500 %   N/A     N/A  

Foreign Plans:

                        

Discount rate

   5.26 %   5.50 %   N/A     N/A  

Expected long-term return on plan assets

   5.46 %   5.50 %   N/A     N/A  

Rate of compensation increase

   3.11 %   3.63 %   N/A     N/A  

 

The long-term rates of return on assets was selected from within the reasonable range of rates determined by (a) historical real returns for the asset classes covered by the investment policy, and (b) projections of inflation over the long-term period during which benefits are payable to plan participants.

 

Assumed health care cost trend rates at December 31:

 

     2004

    2003

 

Health care cost trend rate for next year

   10.0 %   11.5 %

Rate to which the cost trend rate is assumed to decline (the ultimate trend rate)

   5.0 %   5.0 %

Year that the rate reaches the ultimate trend rate

   2013     2013  

 

Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:

 

     1% point
Increase


  

1% point

Decrease


 

Effect on total service and interest cost

   $ 30    $ (27 )

Effect on postretirement benefit obligations

     574      (494 )

 

Plan Assets

 

The Company’s pension plan strategic target asset allocation and the weighted-average asset allocations at December 31, 2004 and 2003, by asset category were as follows:

 

     Plan Assets at December 31,

 
     Target

    2004

    2003

 

Asset Category

                  

U.S. Plans

                  

Equity securities

   56 %   60 %   60 %

Debt securities

   32 %   27 %   26 %

Other

   12 %   13 %   14 %
    

 

 

Total

   100 %   100 %   100 %
    

 

 

Foreign Plans

                  

Equity securities

   8 %   9 %   11 %

Debt securities

   92 %   91 %   89 %
    

 

 

Total

   100 %   100 %   100 %
    

 

 

 

42


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The general principles guiding investment of U.S. pension assets are those embodied in the Employee Retirement Income Security Act of 1974 (ERISA). These principles include discharging the Company’s investment responsibilities for the exclusive benefit of plan participants and in accordance with the “prudent expert” standard and other ERISA rules and regulations. The Company establishes strategic asset allocation percentage targets and appropriate benchmarks for significant asset classes with the aim of achieving a prudent balance between return and risk. The interaction between plan assets and benefit obligations is periodically studied to assist in establishing such strategic asset allocation targets. The Company’s pension investment professionals have discretion to manage the assets within established asset allocation ranges approved by senior management of the Company.

 

The total value of plan assets for the Company’s pension plans is $69,208 and $61,717 as of December 31, 2004 and 2003, respectively. U.S. pension assets include Company common stock in the amounts of $242 (1% of total U.S. plan assets), and $262 (1% of total U.S. plan assets) at December 31, 2004 and 2003, respectively. “Other” consists principally of hedge funds and cash and cash equivalents.

 

Cash Flows

 

Contributions

 

The Company expects to make minimum cash contributions of $10,899 to its pension plans ($7,765 Domestic, $3,134 Foreign) and $1,056 to its other postretirement benefit plan in 2005.

 

Estimated Future Benefit Payments

 

The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:

 

     Pension Benefits

   Other
Postretirement
Benefits


     Foreign

   Domestic

   Total

  

2005

   $ 1,020    $ 3,585    $ 4,605    $ 1,056

2006

     1,029      3,738      4,767      981

2007

     1,129      3,955      5,084      989

2008

     1,178      4,899      6,077      991

2009

     1,231      4,196      5,427      964

2010 and beyond

     9,096      29,792      38,888      4,395

 

The Company maintains a plan under which supplemental retirement benefits are provided to certain officers. Benefits payable under the plan are based on a combination of years of service and existing postretirement benefits. Included in total pension costs are charges of $827, $626, and $780 in 2004, 2003, and 2002, respectively, representing the annual accrued benefits under this plan.

 

401(k) plan

 

The Company has a 401(k) plan with an employer match covering substantially all domestic employees. The Company’s 401(k) matching contributions were $575, $546, and $484 for 2004, 2003, and 2002, respectively.

 

43


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Note 9—Debt

 

Debt consisted of the following:

 

     December 31,

 
     2004

    2003

 

6.98% senior unsecured notes due 2007

   $ 8,572     $ 11,429  

Industrial development authority monthly floating rate (1.9% at December 31, 2004) demand bonds maturing 2014

     5,000       5,000  

Credit facilities (2.9% weighted average borrowing rate at December 31, 2004)

     57,124       39,975  

Other debt obligations (including capital leases)

     4,847       2,415  
    


 


       75,543       58,819  

Short-term debt

     (57,124 )     (39,975 )

Current portion of long-term debt

     (3,571 )     (3,017 )
    


 


     $ 14,848     $ 15,827  
    


 


 

The long-term financing agreements require the maintenance of certain financial covenants with which the Company is in compliance. During the next five years, payments on long-term debt including capital lease maturities, are due as follows: $3,571 in 2005, $3,766 in 2006, $3,791 in 2007, $987 in 2008, and $516 in 2009.

 

The Company maintains various credit facilities with multiple banks. At December 31, 2003, the Company had credit facilities totaling $50,000, of which $30,000 was committed and $20,000 was uncommitted. Throughout 2004, the Company took action in both the U.S. and Europe to increase its credit facilities to $95,000 at December 31, 2004, of which $40,000 was committed and $55,000 was uncommitted. The provisions of the agreements require that the Company maintain certain financial ratios and covenants, all of which the Company was in compliance with as of December 31, 2004 and 2003. Under its most restrictive covenants, the Company can borrow an additional $23,526. The Company believes that it is capable of renewing its current credit facilities, on an annual basis, or obtaining alternative borrowing capacity on competitive terms. Although the terms of the agreements vary, the interest rates applied to borrowings are generally based, at the Company’s option, on either a prime rate, LIBOR rate, or Euro dollar rate, plus or minus a margin. At December 31, 2004 and 2003, the Company had approximately $57,000 and $39,800 outstanding on these credit lines at a weighted average borrowing rate of 2.9% and 1.9%, respectively.

 

As of December 31, 2004, the Company maintained a $5,135 stand-by letter of credit which guarantees payment of the industrial development authority bonds. This letter of credit is renewed annually.

 

At December 31, 2004 and 2003, the amounts at which the Company’s short-term debt and its industrial development demand bonds are recorded are not materially different from their fair market value. The estimated fair value of the Company’s senior unsecured notes, based on quoted market prices for similar issues of the same remaining maturities, was approximately $8,972 and $12,355 at December 31, 2004 and 2003, respectively.

 

Note 10—Shareholders’ Equity

 

The Company has 30,000,000 shares of common stock authorized, with a par value of $1, and 9,669 shares issued.

 

Holders of record of the Company’s common stock for a period of less than 36 consecutive calendar months or less are entitled to 1 vote per share of common stock. Holders of record of the Company’s common stock for a period greater than 36 consecutive calendar months are entitled to 10 votes per share of common stock.

 

44


Table of Contents

QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The Company is authorized to issue 10,000,000 shares of preferred stock, $1.00 par value, subject to approval by the Board of Directors. The Board of Directors may designate one or more series of preferred stock and the number of shares, rights, preferences, and limitations of each series. No preferred stock has been issued.

 

Under provisions of a stock purchase plan, which permits employees to purchase shares of stock at 85% of the market value, 13,084 shares, 13,358 shares, and 10,224 shares were issued in 2004, 2003, and 2002, respectively. The number of shares that may be purchased by an employee in any year is limited by factors dependent upon the market value of the stock and the employee’s base salary. At December 31, 2004, 449,871 shares are available for purchase.

 

The Company has a long-term incentive program for key employees which provides for the granting of options to purchase stock at prices not less than market value on the date of the grant. Most options are exercisable between one and three years after the date of the grant for a period of time determined by the Company not to exceed seven years from the date of grant for options issued in 1999 or later and ten years for options issued in prior years. The program also provides for cash awards and commencing in 1999, common stock awards, the value of which is determined based on operating results over a three-year period for awards issued starting in 1999, and over a four-year period in prior years. The effect on operations of the change in the estimated value of incentive units during the year was $82, $(45), and $689 in 2004, 2003, and 2002, respectively.

 

The table below summarizes stock option transactions in the plan during 2004, 2003, and 2002:

 

     2004

   2003

   2002

     Number of
Shares


    Weighted
Average
Exercise
Price


   Number of
Shares


    Weighted
Average
Exercise
Price


   Number of
Shares


    Weighted
Average
Exercise
Price


Options outstanding at January 1,

   1,128,800     $ 18.42    1,125,247     $ 17.61    1,053,984     $ 16.80

Options granted

   181,575       25.99    273,800       20.36    245,500       20.21

Options exercised

   (46,050 )     18.03    (244,697 )     16.58    (173,987 )     16.38

Options expired

   (26,900 )     20.96    (25,550 )     21.42    (250 )     14.44
    

        

        

     

Options outstanding at December 31,

   1,237,425       19.49    1,128,800       18.42    1,125,247       17.61
    

        

        

     

Options exercisable at December 31,

   876,825       18.00    672,625       17.32    735,834       16.82
    

        

        

     

 

 

The fair value of each option grant is estimated on the date of the grant using the Black-Scholes option-pricing model with the following weighted-average assumptions:

 

     2004

    2003

    2002

 

Dividend yield

   3.3 %   3.9 %   3.9 %

Expected volatility

   22.8 %   23.9 %   23.9 %

Risk-free interest rate

   3.6 %   3.0 %   3.0 %

Expected life (years)

   5     5     5  

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The following table summarizes information about stock options outstanding at December 31, 2004:

 

Options Outstanding


   Options Exercisable

Range of

Exercise Prices


   Number
Outstanding at
12/31/04


  

Weighted

Average
Contractual Life


  

Weighted

Average

Exercise Price


   Number
Exercisable at
12/31/04


  

Weighted

Average

Exercise Price


$13.30—$15.96

   210,225    2    $14.22    210,225    $14.22

15.97—  18.62

   283,750    2      17.54    283,750      17.54

18.63—  21.28

   471,225    4      20.04    310,350      19.98

21.29—  23.94

   95,500    3      22.12    72,500      22.25

23.95—  26.60

   176,725    6      25.99    —          —  
    
            
    
     1,237,425    4      19.49    876,825      18.00
    
            
    

 

Options were exercised for cash, resulting in the issuance of 46,050 shares in 2004 and 244,697 shares in 2003. Options to purchase 320,725 shares were available at December 31, 2004 for future grants.

 

Shareholders of record on February 20, 1990 received two stock purchase rights for each three shares of common stock outstanding. These rights expired on February 20, 2000. On March 6, 2000, the Company’s Board of Directors approved a new Rights Plan and declared a dividend of one new right (the “Rights”) for each outstanding share of common stock to shareholders of record on March 20, 2000.

 

The Rights become exercisable if a person or group acquires or announces a tender offer which would result in such person’s acquisition of 20% or more of the Company’s common stock.

 

Each Right, when exercisable, entitles the registered holder to purchase one one-hundredth of a share of a newly authorized Series B preferred stock at an exercise price of sixty-five dollars per share subject to certain anti-dilution adjustments. In addition, if a person or group acquires 20% or more of the outstanding shares of the Company’s common stock, without first obtaining Board of Directors’ approval, as required by the terms of the Rights Agreement, each Right will then entitle its holder (other than such person or members of any such group) to purchase, at the Right’s then current exercise price, a number of one one-hundredth shares of Series B preferred stock having a total market value of twice the Right’s exercise price.

 

In addition, at any time after a person acquires 20% of the outstanding shares of common stock and prior to the acquisition by such person of 50% or more of the outstanding shares of common stock, the Company may exchange the Rights (other than the Rights which have become null and void), in whole or in part, at an exchange ratio of one share of common stock or equivalent share of preferred stock, per Right.

 

The Board of Directors can redeem the Rights for $.01 per Right at any time prior to the acquisition by a person or group of beneficial ownership of 20% or more of the Company’s common stock. Until a Right is exercised, the holder thereof will have no rights as a shareholder of the Company, including without limitation, the right to vote or to receive dividends. Unless earlier redeemed or exchanged, the Rights will expire on March 20, 2010.

 

Restricted stock bonus:    As part of the Company’s 2001 Global Annual Incentive Plan (“Annual Plan”), approved by shareholders on May 9, 2001, a restricted stock bonus of 100,000 shares of the Company’s stock was granted to an executive of the Company. The shares were issued in April 2001, in accordance with the terms of the Annual Plan, and registered in the executive’s name. The shares will vest over a five-year period, with the first installment vesting at the end of 2001 on achieving certain performance targets and the four remaining installments vesting annually in January thereafter, subject to the executive’s continued employment by the

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Company. In 2004, 2003 and 2002, 15,000, 35,000 and 20,000 shares were earned and $266, $624 and $352 was charged to selling, general, and administrative expenses, respectively. The compensation amount related to the remaining shares has been recorded as unearned compensation and will be charged to SG&A when earned.

 

Note 11—Earnings Per Share

 

The following table summarizes earnings per share (“EPS”) calculations for the years ended December 31, 2004, 2003, and 2002:

 

     December 31,

     2004

   2003

   2002

Numerator for basic EPS and diluted EPS—net income

   $ 8,974    $ 14,833    $ 14,297
    

  

  

Denominator for basic EPS—weighted average shares

     9,606      9,381      9,172

Effect of dilutive securities, primarily employee stock options

     363      380      302
    

  

  

Denominator for diluted EPS—weighted average shares and assumed conversions.

     9,969      9,761      9,474
    

  

  

Basic EPS

   $ 0.93    $ 1.58    $ 1.56

Diluted EPS

   $ 0.90    $ 1.52    $ 1.51

 

The following number of stock options are not included in dilutive earnings per share since in each case the exercise price is greater than the market price: 177, 0, and 0, in 2004, 2003, and 2002, respectively.

 

Note 12—Business Segments

 

The Company’s reportable segments are as follows:

 

(1) Metalworking process chemicals—industrial process fluids for various heavy industrial and manufacturing applications.

 

(2) Coatings—temporary and permanent coatings for metal and concrete products and chemical milling maskants.

 

(3) Other chemical products—other various chemical products.

 

Segment data includes direct segment costs as well as general operating costs, including depreciation, allocated to each segment based on net sales. Inter-segment transactions are immaterial.

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The table below presents information about the reported segments for the years ended December 31:

 

     Metalworking
Process
Chemicals


   Coatings

   Other
Chemical
Products


   Total

2004

                           

Net sales

   $ 370,716    $ 24,529    $ 5,450    $ 400,695

Operating income

     55,723      6,633      914      63,270

Depreciation

     7,046      466      104      7,616

Segment assets

     306,825      16,429      1,639      324,893

2003

                           

Net sales

   $ 313,299    $ 22,732    $ 4,161    $ 340,192

Operating income

     53,939      6,019      724      60,682

Depreciation

     5,807      421      77      6,305

Segment assets

     273,663      14,977      827      289,467

2002

                           

Net sales

   $ 249,469    $ 20,554    $ 4,498    $ 274,521

Operating income

     52,446      5,391      1,188      59,025

Depreciation

     4,800      395      87      5,282

Segment Assets

     197,152      15,443      1,263      213,858

 

Operating income comprises revenue less related costs and expenses. Nonoperating expenses primarily consist of general corporate expenses identified as not being a cost of operation, interest expense, interest income, and license fees from nonconsolidated associates.

 

A reconciliation of total segment operating income to total consolidated income before taxes for the years ended December 31, 2004, 2003, and 2002 is as follows:

 

     2004

    2003

    2002

 

Total operating income for reportable segments

   $ 63,270     $ 60,682     $ 59,025  

Restructuring charges, net

     (450 )     (57 )     —    

Non-operating charges

     (43,778 )     (35,178 )     (34,097 )

Depreciation of corporate assets and amortization

     (2,151 )     (1,332 )     (955 )

Interest expense

     (2,363 )     (1,576 )     (1,774 )

Interest income

     1,111       815       984  

Other income, net

     1,818       764       1,135  
    


 


 


Consolidated income before taxes

   $ 17,457     $ 24,118     $ 24,318  
    


 


 


 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

The following sales and long-lived asset information is by geographic area as of and for the years ended December 31:

 

     2004

   2003

   2002

Net sales

                    

United States

   $ 189,179    $ 152,360    $ 124,831

Europe

     132,491      120,180      96,920

Asia/Pacific

     39,364      33,711      28,193

South America

     34,404      28,105      21,974

South Africa

     5,257      5,836      2,603
    

  

  

Consolidated

   $ 400,695    $ 340,192    $ 274,521
    

  

  

     2004

   2003

   2002

Long-lived assets

                    

United States

   $ 69,753    $ 71,358    $ 57,732

Europe

     50,009      44,309      29,479

Asia/Pacific

     5,119      6,332      5,051

South America

     9,950      8,959      7,300

South Africa

     50      19      14
    

  

  

Consolidated

   $ 134,881    $ 130,977    $ 99,576
    

  

  

 

Note 13—Business Acquisitions and Divestitures

 

In October 2003, the Company acquired the assets of the steel and food-grade lubricants business from the Cincinnati-Vulcan Company for $8,841 cash. This acquisition further strengthens Quaker’s global leadership supply position to the steel industry. In connection with the acquisition, the Company allocated $2,260 to intangible assets comprising customer lists, product line technology, and non-compete agreements to be amortized over a period of 10 to 20 years. The Company also recorded $4,606 of goodwill, which was assigned to the metalworking process chemicals segment. The pro forma results of operations have not been provided because the effects were not material.

 

In July 2003, the Company acquired all the outstanding stock of Eural S.r.l., a privately held company located in Tradate, Italy for $5,951 cash. Additional consideration of up to $2,000 may become payable pursuant to an earn-out agreement. Eural manufactures a variety of specialty metalworking fluids primarily for the Italian market. In connection with the acquisition, the Company allocated $1,831 to intangible assets comprising customer lists, formulations, trademarks and non-compete agreements to be amortized over a range of three to ten years. The Company also recorded $3,892 of goodwill, which was assigned to the metalworking process chemicals segment. The pro forma results of operations have not been provided because the effects were not material.

 

In May 2003, the Company acquired a range of cleaners, wet temper fluids and other products from KS Chemie, located in Dusseldorf, Germany for $1,191 cash. This acquisition strategically strengthens the Company’s global leadership position as a process fluids supplier to the steel industry. In connection with the acquisition, the Company allocated $403 of intangible assets comprising product line technology and non-compete agreements to be amortized over a range of five to ten years. The Company also recorded $664 of

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

goodwill, which was assigned to the metalworking process chemicals segment. The pro forma results of operations have not been provided because the effects were not material.

 

The following table shows the allocation of purchase price of assets and liabilities recorded for these acquisitions:

 

     December 31, 2003

Receivables

   $ 4,114

Inventories

     1,130

Other current assets

     194

Property, plant, and equipment

     3,078

Goodwill

     9,162

Intangible assets

     4,494
    

       22,172
    

Current portion of long-term debt

     143

Accounts payable

     3,084

Accrued expenses and other current liabilities

     1,210

Other non-current liabilities

     1,752
    

       6,189
    

Cash paid

   $ 15,983
    

 

Note 14—Goodwill and Other Intangible Assets

 

In June 2001, the FASB issued SFAS No. 142, “Goodwill and Other Intangible Assets.” SFAS No. 142 established new guidelines for accounting for goodwill and other intangible assets. Upon adoption, goodwill is no longer amortized, but instead assessed for impairment at least on an annual basis. Accordingly, on January 1, 2002, the Company ceased amortizing its goodwill. The Company completed the impairment assessment of its goodwill and did not incur an impairment charge related to the adoption of SFAS No. 142. Further, the Company completed its annual impairment assessment as of the end of the third quarter of 2004 and no impairment charge was warranted.

 

The changes in carrying amount of goodwill for the twelve months ended December 31, 2004 and 2003 are as follows:

 

     Metalworking
Process Chemicals


   Coatings

   Total

Balance as of December 31, 2002

   $ 14,658    $ 7,269    $ 21,927
    

  

  

Goodwill additions

     9,135      —        9,135

Currency translation adjustments

     2,239      —        2,239
    

  

  

Balance as of December 31, 2003

   $ 26,032    $ 7,269    $ 33,301
    

  

  

Goodwill additions

     331      —        331

Currency translation adjustments

     1,221      —        1,221
    

  

  

Balance as of December 31, 2004

   $ 27,584    $ 7,269    $ 34,853
    

  

  

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Gross carrying amounts and accumulated amortization for definite-lived intangible assets as of December 31 are as follows:

 

     Gross Carrying
Amount


   Accumulated
Amortization


     2004

   2003

   2004

   2003

Amortized intangible assets

                           

Customer lists and rights to sell

   $ 6,292    $ 6,181    $ 1,481    $ 865

Trademarks and patents

     1,788      1,786      1,655      1,584

Formulations and product technology

     3,278      3,276      838      435

Other

     1,962      1,959      1,372      1,302
    

  

  

  

Total

   $ 13,320    $ 13,202    $ 5,346    $ 4,186
    

  

  

  

 

The Company recorded $1,157, $960 and $805 of amortization expense in 2004, 2003 and 2002 respectively. Estimated annual aggregate amortization expense for the subsequent five years is as follows:

 

For the year ended December 31, 2005

   $ 1,158

For the year ended December 31, 2006

   $ 1,146

For the year ended December 31, 2007

   $ 728

For the year ended December 31, 2008

   $ 644

For the year ended December 31, 2009

   $ 626

 

The Company has one indefinite-lived intangible asset of $600 for trademarks.

 

Note 15—Commitments and Contingencies

 

The Company is involved in environmental clean-up activities and litigation in connection with an existing plant location and former waste disposal sites operated by unaffiliated third parties. In April of 1992, the Company identified certain soil and groundwater contamination at AC Products, Inc. (“ACP”), a wholly owned subsidiary. Voluntarily in coordination with the Santa Ana California Regional Water Quality Board, ACP is remediating the contamination. The Company believes that the remaining potential-known liabilities associated with these matters range from approximately $900 to $1,500, for which the Company has sufficient reserves. Notwithstanding the foregoing, the Company cannot be certain that liabilities in the form of remediation expenses and damages will not be incurred in excess of the amount reserved.

 

On or about December 18, 2004, the Orange County Water District (“OCWD”) filed a civil complaint in Orange County Superior Court, California against ACP and other parties potentially responsible for groundwater contamination containing tetrachloroethylene and other compounds, including perchloroethylene. OCWD is seeking to recover compensatory and other damages related to the investigation and remediation of the contamination in the groundwater. ACP believes it has significant, meritorious defenses to the claims asserted by OCWD, including, without limitation, that it has no or de minimis liability to OCWD for this contamination as a consequence of having undertaken remediation of the groundwater in the vicinity of its facility over the last several years. Notwithstanding the foregoing, it is not possible at this time to estimate the amount, if any, that ACP ultimately may be required to pay in settlement or to satisfy any adverse judgement as a result of the filing of this action or to assess whether the payment of such amount would be material to the Company.

 

Additionally, although there can be no assurance regarding the outcome of other environmental matters, the Company believes that it has made adequate accruals for costs associated with other environmental problems of

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

which it is aware. Approximately $168 and $188 was accrued at December 31, 2004 and December 31, 2003, respectively, to provide for such anticipated future environmental assessments and remediation costs.

 

An inactive subsidiary of the Company that was acquired in 1978 sold certain products containing asbestos, primarily on an installed basis, and is among the defendants in numerous lawsuits alleging injury due to exposure to asbestos. The subsidiary discontinued operations in 1991 and has no remaining assets other than its existing insurance policies. To date, the overwhelming majority of these claims have been disposed of without payment and there have been no adverse judgements against the subsidiary. Based on a continued analysis of the existing and anticipated future claims against this subsidiary, it is currently projected that the subsidiary’s total liability over the next 50 years for these claims is approximately $13,600 (excluding costs of defense). Although the Company has also been named as a defendant in certain of these cases, no claims have been actively pursued against the Company and the Company has not contributed to the defense or settlement of any of these cases pursued against the subsidiary. These cases have been handled to date by the subsidiary’s primary and excess insurers who agreed to pay all defense costs and be responsible for all damages assessed against the subsidiary arising out of existing and future asbestos claims up to the aggregate limits of the policies. A significant portion of this primary insurance coverage was provided by an insurer that is now insolvent, and the other primary insurers have asserted that the aggregate limits of their policies have been exhausted. The subsidiary is challenging the applicability of these limits to the claims being brought against the subsidiary. The subsidiary has additional coverage under its excess policies. The Company believes, however, that if the coverage issues under the primary policies are resolved adversely to the subsidiary, the subsidiary’s insurance coverage will likely be exhausted within the next two to three years. As a result, liabilities in respect of claims may exceed coverage available to the subsidiary.

 

If the subsidiary’s insurance coverage were to be exhausted, claimants of the subsidiary may actively pursue claims against the Company because of the parent-subsidiary relationship. Although asbestos litigation is particularly difficult to predict, especially with respect to claims that are currently not being actively pursued against the Company, the Company does not believe that such claims would have merit or that the Company would be held to have liability for any unsatisfied obligations of the subsidiary as a result of such claims. After evaluating the nature of the claims filed against the subsidiary and the small number of such claims that have resulted in any payment, the potential availability of additional insurance coverage at the subsidiary level, the additional availability of the Company’s own insurance and the Company’s strong defenses to claims that it should be held responsible for the subsidiary’s obligations because of the parent-subsidiary relationship, the Company believes that the inactive subsidiary’s liabilities will not have a material impact on the Company’s financial condition, cash flows or results of operations.

 

The Company is party to other litigation which management currently believes will not have a material adverse effect on the Company’s results of operations, cash flows or financial condition.

 

The Company leases certain manufacturing and office facilities and equipment under non-cancelable operating leases with various terms from one to 25 years expiring in 2020. Rent expense for 2004, 2003, and 2002 was $5,037, $4,771, and $4,415, respectively. The Company’s minimum rental commitments under non-cancelable operating leases at December 31, 2004, were approximately $4,721 in 2005, $3,694 in 2006, $3,324 in 2007, $2,685 in 2008, $1,298 in 2009, and $8,685 thereafter.

 

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QUAKER CHEMICAL CORPORATION

 

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS—(Continued)

 

(Dollars in thousands except per share amounts)

 

Note 16—Quarterly Results (unaudited)

 

     First

   Second

   Third

   Fourth

2004

                           

Net sales

   $ 98,131    $ 98,683    $ 99,667    $ 104,214

Gross profit

     32,455      32,544      31,691      34,187

Operating income

     5,857      5,335      2,442      3,257

Net income

     3,309      2,847      1,154      1,664

Net income per share—basic

   $ 0.35    $ 0.30    $ 0.12    $ 0.17

Net income per share—diluted

   $ 0.33    $ 0.29    $ 0.12    $ 0.17

2003

                           

Net sales

   $ 73,337    $ 83,453    $ 89,713    $ 93,689

Gross profit

     28,366      28,947      30,785      33,276

Operating income

     5,681      5,724      6,326      6,384

Net income

     3,107      3,475      4,136      4,115

Net income per share—basic

   $ 0.34    $ 0.37    $ 0.44    $ 0.43

Net income per share—diluted

   $ 0.33    $ 0.36    $ 0.42    $ 0.41

 

Note 17—Subsequent Events

 

In February 2005, the Company announced that its real estate joint venture had sold its real estate assets, which resulted in $4,187 of proceeds to the Company after payment of the partnership obligations.

 

In March 2005, the Company acquired the remaining 40% interest in its Brazilian joint venture for approximately $6,700. In addition, annual $1,000 payments for four years will be paid subject to compliance with the terms of the purchase agreement.

 

Item 9.    Changes in and Disagreements with Accountants on Accounting and Financial Disclosure.

 

None.

 

Item 9A.    Controls and Procedures

 

Conclusion regarding the Effectiveness of Disclosure Controls and Procedures

 

Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of our disclosure controls and procedures, as such term is defined in Rule 13a-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the “1934 Act”). Based on this evaluation, our principal executive officer and our principal financial officer concluded that our disclosure controls and procedures were effective as of the end of the period covered by this annual report.

 

Management’s Report on Internal Control over Financial Reporting

 

The management of Quaker is responsible for establishing and maintaining adequate internal control over financial reporting as such term is defined in Rule 13a-15(f) promulgated under the 1934 Act. Internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles.

 

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Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions or that the degree of compliance with the policies or procedures may deteriorate.

 

Our management, with the participation of our principal executive officer and principal financial officer, assessed the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004. In making this assessment, our management used the criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission (“COSO”) in Internal Control-Integrated Framework. Based on its assessment, Quaker’s management has concluded that as of December 31, 2004, the Company’s internal control over financial reporting is effective based on those criteria.

 

Our management’s assessment of the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004 has been audited by PricewaterhouseCoopers LLP, an independent registered public accounting firm, as stated in their report which appears in Item 8 of this Report.

 

Changes in Internal Controls Over Financial Reporting

 

The Company is in the process of implementing a global ERP system. The Company completed its initial implementation of this system in The Netherlands during 2002. During 2003, the Company implemented this system in additional European subsidiaries, its primary U.S. operations and several CMS sites. At the end of 2003, subsidiaries representing more than 50% of consolidated revenue were operational on the global ERP system. The Company continued to implement this system at other CMS sites during 2004. Additional subsidiaries and CMS sites are planned to be implemented during 2005. The Company is taking the necessary steps to monitor and maintain the appropriate internal controls during this period of change.

 

Item 9B.    Controls and Procedures

 

None.

 

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PART III

 

Item 10.    Directors and Executive Officers of the Registrant.

 

Incorporated by reference is (i) the information beginning immediately following the caption “Item 1—Election of Directors and Nominee Biographies” in the Registrant’s definitive Proxy Statement relating to the Annual Meeting of Shareholders to be held May 11, 2005 to be filed with the SEC no later than 120 days after the close of its fiscal year ended December 31, 2004 (the “2005 Proxy Statement”) to, but not including, the caption “Compensation of Directors,” (ii) the information in the 2005 Proxy Statement beginning immediately following the caption “Board Committees and Meeting Attendance” to, but not including, the caption “Item 2—Ratification of Selection of Independent Auditors” and (iii) the information appearing in Item 4(a) of this Report.

 

Section 16(a) Beneficial Ownership Reporting Compliance.

 

Based solely on the Company’s review of certain reports filed with the SEC pursuant to Section 16(a) of the Securities Exchange Act of 1934 (the “1934 Act”), as amended, and written representations of the Company’s officers and directors, the Company believes that all reports required to be filed pursuant to Section 16(a) of the 1934 Act with respect to transactions in the Company’s Common Stock through December 31, 2004 were filed on a timely basis.

 

The Company has a compliance program, the governing documents of which include a Code of Conduct (which is applicable to all of the Company’s directors, executive officers and employees) and a Financial Code of Ethics for Senior Financial Officers (which is applicable to the Chief Executive Officer, Chief Financial Officer, Global Controller, Controllers of each of the Company’s majority owned affiliates, Assistant Global Controller, and other individuals performing similar functions designated by the Company’s Board of Directors). The Audit Committee oversees the administration of the program and is directly responsible for the disposition of all reported violations of the Financial Code of Ethics and complaints received regarding accounting, internal accounting controls, or audit matters. In addition, the Audit Committee approves any waivers to the Code of Conduct for directors and executive officers. The Code of Conduct, Financial Code of Ethics, Corporate Governance Guidelines and Audit, Compensation/Management Development and Governance Committee Charters have been posted on and are available free of charge by accessing the Investors—Corporate Governance section of our Web site at http://www.quakerchem.com or by written request addressed to Quaker Chemical Corporation, One Quaker Park, 901 Hector Street, Conshohocken, PA 19428 to the attention of Irene Kisleiko, Assistant Secretary of the Company.

 

The Board has affirmatively determined that all four members of the Audit Committee, including its current Chairman, Robert P. Hauptfuhrer meet the criteria for an “audit committee financial expert” as defined in Item 4.01 SEC Regulation S-K. Each member of the Audit Committee, including Mr. Hauptfuhrer, is “independent” as defined in the listing standards of the New York Stock Exchange.

 

Item 11.    Executive Compensation.

 

Incorporated by reference is the information in the 2005 Proxy Statement (i) beginning immediately following the caption “Compensation of Directors” to, but not including, the caption “Board Committees and Meeting Attendance,” (ii) beginning immediately following the caption “Executive Compensation” to, but not including, the caption “Report of the Compensation/Management Development Committee on Executive Compensation” and (iii) immediately following the caption “Compensation Committee Interlocks and Insider Participation” to, but not including, the caption “Report of the Audit Committee.”

 

Item 12.    Security Ownership of Certain Beneficial Owners, Management and Related Stockholder Matters.

 

Incorporated by reference is the information in the 2005 Proxy Statement beginning immediately following the caption “Stock Ownership of Certain Beneficial Owners and Management” to, but not including, the subcaption “Section 16(a) Beneficial Ownership Reporting Compliance.”

 

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The following table sets forth certain information relating to the Company’s equity compensation plans as of December 31, 2004. Each number of securities reflected in the table is a reference to shares of Quaker common stock.

 

Equity Compensation Plans

 

Equity Compensation Plan Information


 

Plan Category


   Number of securities
to be issued upon
exercise of
outstanding options,
warrants and rights


   Weighted-average exercise
price of outstanding
options, warrants and
rights


  

Number of securities remaining
available for future issuance
under equity

compensation plans

(excluding securities reflected
in column (a))


 
     (a)    (b)    (c)  

Equity compensation plans approved by security holders

   1,237,425    $ 19.49    786,001 (1)
    
  

  

Equity compensation plans not approved by security holders

   —        —      —    
    
  

  

Total

   1,237,425    $ 19.49    786,001  
    
  

  

 

(1)   As of December 31, 2004, 400,000 of these shares were available for issuance as restricted stock awards under the Company’s 2001 Global Annual Incentive Plan, 320,725 shares were available for issuance upon the exercise of stock options and/or as restricted stock awards under the Company’s 2001 Long-Term Performance Incentive Plan, and the other 65,276 shares were available for issuance under the 2003 Director Stock Ownership Plan.

 

Item 13.    Certain Relationships and Related Transactions.

 

No information is required to be provided in response to this Item 13.

 

Item 14.    Principal Accountant Fees and Services.

 

Incorporated by reference is the information in the 2005 Proxy Statement beginning with the subcaption “Audit Fees” to, but not including the statement recommending a vote for ratification of the Company’s independent auditors.

 

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PART IV

 

Item 15.    Exhibits and Financial Statement Schedules.

 

(a) Exhibits and Financial Statement Schedules

 

1.    Financial Statements and Supplementary Data.

 

     Page

Financial Statements:

    

Report of Independent Registered Public Accounting Firm

   24

Consolidated Statement of Income

   26

Consolidated Balance Sheet

   27

Consolidated Statement of Cash Flows

   28

Consolidated Statement of Shareholders’ Equity

   29

Notes to Consolidated Financial Statements

   30

 

2.    Financial Statement Schedules

 

All schedules are omitted because they are not applicable or the required information is shown in the financial statements or notes thereto.

 

Financial statements of 50% or less owned companies have been omitted because none of the companies meets the criteria requiring inclusion of such statements.

 

3.    Exhibits (numbered in accordance with Item 601 of Regulation S-K)

 

3(a) —   

Amended and Restated Articles of Incorporation dated July 16, 1990. Incorporated by reference to Exhibit 3(a) as filed by Registrant with Form 10-K for the year 1996.

3(b) —   

By-laws as amended through May 6, 1998. Incorporated by reference to Exhibit 3(b) as filed by Registrant with Form 10-K for the year 1998.

4 —   

Shareholder Rights Plan dated March 6, 2000. Incorporated by reference to Form 8-K as filed by the Registrant on March 7, 2000.

10(a) —   

Long-Term Performance Incentive Plan as approved May 5, 1993. Incorporated by reference to Exhibit 10(a) as filed by the Registrant with Form 10-K for the year 1993.*

10(i) —   

Employment Agreement by and between the Registrant and Ronald J. Naples dated August 14, 1995. Incorporated by reference to Exhibit 10(i) as filed by Registrant with Form 10-Q for the quarter ended September 30, 1995.*

10(j) —   

Amendment to the Stock Option Agreement dated October 2, 1995 by and between the Registrant and Ronald J. Naples. Incorporated by reference to Exhibit 10(j) as filed by Registrant with Form 10-Q for the quarter ended September 30, 1995.*

10(k) —   

Employment Agreement by and between Registrant and José Luiz Bregolato dated June 14, 1993. Incorporated by reference to Exhibit 10(k) as filed by Registrant with Form 10-K for the year 1995.*

10(o) —   

Amendment No. 1 to Employment Agreement dated January 1, 1997 by and between Registrant and Ronald J. Naples. Incorporated by reference to Exhibit 10(o) as filed by Registrant with Form 10-K for the year 1997.*

10(p) —   

Amendment No. 1 to 1995 Naples Restricted Stock Plan and Agreement dated January 21, 1998 by and between Registrant and Ronald J. Naples. Incorporated by reference to Exhibit 10(p) as filed by Registrant with Form 10-K for the year 1997.*

 

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10(s) —   

Employment Agreement by and between Registrant and Joseph W. Bauer dated March 9, 1998. Incorporated by reference to Exhibit 10(s) as filed by Registrant with Form 10-K for the year 1997.*

10(t) —   

Employment Agreement by and between Registrant and Ronald J. Naples dated March 11, 1999. Incorporated by reference to Exhibit 10(t) as filed by Registrant with Form 10-K for the year 1998.*

10(u) —   

Employment Agreement by and between Registrant and Michael F. Barry dated November 30, 1998. Incorporated by reference to Exhibit 10(u) as filed by Registrant with Form 10-K for the year 1998.*

10(w) —   

Change in Control Agreement by and between Registrant and Joseph W. Bauer dated February 1, 1999. Incorporated by reference to Exhibit 10(w) as filed by Registrant with Form 10-K for the year 1998.*

10(x) —   

Change in Control Agreement by and between Registrant and Michael F. Barry dated November 30, 1998. Incorporated by reference to Exhibit 10(x) as filed by Registrant with Form 10-K for the year 1998.*

10(y) —   

Change in Control Agreement by and between Registrant and José Luiz Bregolato dated January 6, 1999. Incorporated by reference to Exhibit 10(y) as filed by Registrant with Form 10-K for the year 1998.*

10(dd) —   

1999 Long-Term Performance Incentive Plan as approved May 12, 1999, effective January 1, 1999. Incorporated by reference to Exhibit 10(dd) as filed by Registrant with Form 10-K for the year 1999.*

10(ff) —   

Deferred Compensation Plan as adopted by the Registrant dated December 17, 1999, effective July 1, 1997. Incorporated by reference to Exhibit 10(ff) as filed by Registrant with Form 10-K for the year 1999.*

10(gg) —   

Supplemental Retirement Income Program adopted by the Registrant on November 6, 1984, as amended November 8, 1989. Incorporated by reference to Exhibit 10(gg) as filed by Registrant with Form 10-K for the year 1999.*

10(hh) —   

2001 Global Annual Incentive Plan as approved May 9, 2001, effective January 1, 2001. Incorporated by reference to Exhibit 10(hh) as filed by Registrant with Form 10-K for the year 2001.*

10(ii) —   

2001 Long-Term Performance Incentive Plan as approved May 9, 2001, effective January 1, 2001. Incorporated by reference to Exhibit 10(ii) as filed by Registrant with Form 10-K for the year 2001.*

10(jj) —   

Agreement of Lease between Quaker Park Associates, L.P. and Quaker Chemical Corporation dated December 19, 2000. Incorporated by reference to Exhibit 10(jj) as filed by Registrant with Form 10-K for the year 2001.*

10(kk) —   

Asset Purchase Agreement between United Lubricants Corporation and ULC Acquisition Corp. dated January 23, 2002, as amended by Amendment to Purchase Asset Agreement dated February 28, 2002. Incorporated by reference to Exhibit 10(kk) as filed by Registrant with Form 10-K for the year 2001.*

10(mm) —   

Credit Agreement between Registrant and ABN AMRO Bank N.V. in the amount of $20,000,000, dated April 12, 2002. Incorporated by reference to Exhibit 10(mm) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2002.

10(nn) —   

Promissory Note in the amount of $10,000,000 in favor of ABN AMRO Bank N.V., dated April 15, 2002. Incorporated by reference to Exhibit 10(nn) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2002.

10(oo) —   

Stock Purchase Agreement between Epmar Corporation and Quaker Chemical Corporation dated April 22, 2002. Incorporated by reference to Exhibit 10(oo) as filed by the Registrant with Form 10-K for the year 2002.

 

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Table of Contents
10(pp) —   

First Amendment between Quaker Chemical Corporation and ABN Amro Bank N.V. dated March 25, 2003. Incorporated by reference to Exhibit 10(pp) as filed by the Registrant with Form 10-Q for the quarter ended March 31, 2003.

10(qq) —   

Credit Agreement between Registrant and PNC Bank, National Association in the amount of $10,000,000, dated June 19, 2003. Incorporated by reference to Exhibit 10(qq) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2003.

10(rr) —   

Commercial Note between Registrant and National City Bank, National Association in the amount of $10,000,000, dated June 19, 2003. Incorporated by reference to Exhibit 10(rr) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2003.

10(ss) —   

Employment Agreement by and between Registrant and Mark A. Harris, effective January 1, 2001. Incorporated by reference to Exhibit 10(ss) as filed by the Registrant with Form 10-K for the year 2003.*

10(tt) —   

Change in Control Agreement by and between Registrant and Mark A. Harris, effective January 1, 2001. Incorporated by reference to Exhibit 10(tt) as filed by the Registrant with Form 10-K for the year 2003.*

10(uu) —   

Employment Agreement by and between Registrant and L. Wilbert Platzer, effective January 1, 2001. Incorporated by reference to Exhibit 10(uu) as filed by the Registrant with Form 10-K for the year 2003.*

10(vv) —   

Change in Control Agreement by and between Registrant and L. Wilbert Platzer, effective January 1, 2001. Incorporated by reference to Exhibit 10(vv) as filed by the Registrant with Form 10-K for the year 2003.*

10(ww) —   

2003 Director Stock Ownership Plan as approved May 14, 2003. Incorporated by reference to Exhibit 10(ww) as filed by the Registrant with Form 10-K for the year 2003.*

10(yy) —   

Change in Control Agreement by and between Registrant and D. Jeffry Benoliel dated June 10, 2004, effective May 14, 2004. Incorporated by reference to Exhibit 10(yy) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(zz) —   

Change in Control Agreement by and between Registrant and Mark Featherstone dated June 10, 2004, effective May 14, 2004. Incorporated by reference to Exhibit 10(zz) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(aaa) —   

Change in Control Agreement by and between Registrant and Jose Luiz Bregolato, dated June 23, 2004, effective May 14, 2004. Incorporated by reference to Exhibit 10(aaa) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(bbb) —   

Change in Control Agreement by and between Registrant and Rex Curtis dated June 18, 2004, effective May 14, 2004. Incorporated by reference to Exhibit 10(bbb) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(ccc) —   

Amendment No. 1 to Employment Agreement dated March 11, 1999 between Registrant and Ronald J. Naples, effective July 21, 2004. Incorporated by reference to Exhibit 10(ccc) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(ddd) —   

Employment Agreement by and between Registrant and Neal E. Murphy, effective July 22, 2004. Incorporated by reference to Exhibit 10(ddd) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(eee) —   

Change in Control Agreement by and between Registrant and Neal E. Murphy, effective July 22, 2004. Incorporated by reference to Exhibit 10(eee) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(fff) —   

1995 Naples Supplemental Retirement Income Program and Agreement (as amended and restated effective May 14, 2004) between Registrant and Ronald J. Naples dated August 4, 2004. Incorporated by reference to Exhibit 10(fff) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

 

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Table of Contents
10(ggg) —   

Change in Control Agreement by and between Registrant and Joseph W. Bauer, effective May 14, 2004. Incorporated by reference to Exhibit 10(ggg) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(hhh) —   

Change in Control Agreement by and between Registrant and Michael F. Barry, effective May 14, 2004. Incorporated by reference to Exhibit 10(hhh) as filed by the Registrant with Form 10-Q for the quarter ended June 30, 2004.*

10(iii) —   

Letter Agreement by and between Registrant and Joseph W. Bauer dated March 8, 2005. Incorporated by reference to Exhibit 10 as filed by the Registrant with Form 8-K dated March 10, 2004.*

21 —   

Subsidiaries and Affiliates of the Registrant

23 —   

Consent of Independent Registered Public Accounting Firm

31.1 —   

Certification of Chief Executive Officer of the Company pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.

31.2 —   

Certification of Chief Financial Officer of the Company pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.

32.1 —   

Certification of Ronald J. Naples pursuant to 18 U.S.C. Section 1350.

32.2 —   

Certification of Neal E. Murphy pursuant to 18 U.S.C. Section 1350.


*   This exhibit is a management contract or compensation plan or arrangement required to be filed as an exhibit to this Report.

 

(b) Exhibits required by Regulation 601 S-K

 

See (a) 3 of this Item 15

 

(c) Financial Statement Schedules

 

See (a) 2 of this Item 15

 

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Table of Contents

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

QUAKER CHEMICAL CORPORATION

Registrant

By:

 

/s/    RONALD J. NAPLES        


   

Ronald J. Naples

Chairman of the Board and Chief Executive Officer

 

Date: March 14, 2005

 

Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

 

Signatures


  

Capacity


 

Date


/s/    RONALD J. NAPLES        


Ronald J. Naples

Chairman of the Board and Chief Executive Officer

  

Principal Executive Officer and Director

  March 9, 2005

/s/    NEAL E. MURPHY        


Neal E. Murphy
Vice President, Chief Financial Officer and Treasurer

  

Principal Financial Officer

  March 9, 2005

/s/    MARK A. FEATHERSTONE        


Mark A. Featherstone

Global Controller

  

Principal Accounting Officer

  March 9, 2005

/S/    JOSEPH B. ANDERSON, JR.        


Joseph B. Anderson, Jr.

  

Director

  March 9, 2005

/s/    PATRICIA C. BARRON        


Patricia C. Barron

  

Director

  March 9, 2005

/S/    PETER A. BENOLIEL        


Peter A. Benoliel

  

Director

  March 9, 2005

/S/    DONALD R. CALDWELL        


Donald R. Caldwell

  

Director

  March 9, 2005

/s/    ROBERT E. CHAPPELL        


Robert E. Chappell

  

Director

  March 9, 2005

/s/    WILLIAM R. COOK        


William R. Cook

  

Director

  March 9, 2005

/s/    EDWIN J. DELATTRE        


Edwin J. Delattre

  

Director

  March 9, 2005

 

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Signatures


  

Capacity


 

Date


/S/    ROBERT P. HAUPTFUHRER        


Robert P. Hauptfuhrer

  

Director

  March 10, 2005

/s/    ROBERT H. ROCK        


Robert H. Rock

  

Director

  March 9, 2005

 

62