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Table of Contents

AS FILED WITH THE SECURITIES AND EXCHANGE COMMISSION ON NOVEMBER 15, 2004

 


UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


 

FORM 10-Q

 

(Mark One)

 

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES ACT OF 1934

 

For the quarterly period ended September 30, 2004

 

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from              to             

 

Commission file number 333-81235

 

ROYSTER-CLARK, INC.

(Exact name of registrant as specified in its charter)

 

DELAWARE   76-0329525
(State or other jurisdiction
of incorporation or organization)
  (I.R.S. Employer
Identification No.)

1251 Avenue of the Americas - Suite 900

New York, New York

  10020
(Address of principal executive offices)   (Zip code)

 

(212) 332-2965

(Registrant’s telephone number, including area code)

 

(Former name, former address and former fiscal year, if changed since last report)

 

Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined by Rule 12b-2 of the Act).    ¨

 

APPLICABLE ONLY TO ISSUERS INVOLVED IN BANKRUPTCY

PROCEEDS DURING THE PRECEDING FIVE YEAR:

 

Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court.    Yes  ¨    No  ¨    Not applicable

 

APPLICABLE ONLY TO CORPORATE ISSUERS:

 

Indicate the number of shares outstanding of each of the issuer’s classes of common stock as of the last practical date: Not Applicable

 



Table of Contents

ROYSTER-CLARK, INC.

FORM 10-Q

TABLE OF CONTENTS

 

         Page

PART 1. FINANCIAL INFORMATION:     

Item 1.

  Financial Statements     
    Condensed Consolidated Balance Sheets    2
    Condensed Consolidated Statements of Operations    3
    Condensed Consolidated Statements of Cash Flows    4
    Notes to Condensed Consolidated Financial Statements    5

Item 2.

  Management’s Discussion and Analysis of Financial Condition, Results of Operations and Cash Flows    13

Item 3.

  Quantitative and Qualitative Disclosures About Market Risk    21

Item 4.

  Controls and Procedures    22
PART 2. OTHER INFORMATION:     

Item 6.

  Exhibits and Reports on Form 8-K    23

Signatures

   25

 


 

FORWARD-LOOKING STATEMENTS

 

This Form 10-Q contains “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. When used in this Report, the words “estimate,” “project,” “anticipate,” “expect,” “intend,” “believe,” “hope,” “may” and similar expressions, as well as “will,” “shall” and other indications of future tense, are intended to identify forward-looking statements. Similarly, statements that describe the Company’s future plans, objectives, targets or goals are also forward-looking statements. The forward-looking statements are based on our current expectations and speak only as of the date made. These forward-looking statements involve known and unknown risks, uncertainties and other factors that in some cases have affected our historical results and could cause actual results in the future to differ significantly from the results anticipated in forward-looking statements made in this Report. Important factors that could cause a material effect include, but are not limited to, (i) changes in matters which affect the global supply and demand of fertilizer products, (ii) the volatility of the natural gas markets, (iii) a variety of conditions in the agricultural industry such as grain prices, planted acreage, projected grain stocks, U.S. government policies, weather and changes in agricultural production methods, (iv) possible unscheduled plant outages and other operating difficulties, (v) price competition and capacity expansions and reductions from both domestic and international producers, (vi) the relative unpredictability of national and local economic conditions within the markets we serve, (vii) environmental regulations, (viii) other important factors affecting the fertilizer industry, (ix) fluctuations in interest rates, (x) volatility in the bond markets and (xi) other factors referenced in the Company’s Reports and registration statements filed with the Securities and Exchange Commission. You are cautioned not to place undue reliance on the forward-looking statements.

 

Few of the forward-looking statements in this Report deal with matters that are within our unilateral control. Acquisition, financing and other agreements and arrangements must be negotiated with independent third parties and, in some cases, must be approved by governmental agencies. These third parties generally have interests that do not coincide with ours and may conflict with our interests. Unless the third parties and we are able to compromise their various objectives in a mutually acceptable manner, agreements and arrangements will not be consummated.

 

1


Table of Contents

PART 1. FINANCIAL INFORMATION

 

ITEM 1. FINANCIAL STATEMENTS.

 

ROYSTER-CLARK, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS

(Dollars in thousands)

Unaudited

 

     September 30,
2004


    December 31,
2003


 
Assets               

Current assets:

              

Cash

   $ 415     886  

Trade accounts receivable, net of allowance for doubtful accounts of $4,345 and $5,938 at September 30, 2004 and December 31, 2003, respectively

     118,998     85,304  

Other receivables

     28,437     19,983  

Inventories

     190,247     256,665  

Prepaid expenses and other current assets

     2,152     2,876  
    


 

Total current assets

     340,249     365,714  

Property, plant and equipment, net

     153,629     165,685  

Goodwill

     16,540     16,540  

Deferred financing costs, net

     8,446     9,904  

Other assets, net

     7,240     8,075  
    


 

     $ 526,104     565,918  
    


 

Liabilities and Stockholder’s Equity               

Current liabilities:

              

Customer deposits

   $ 40,368     65,004  

Accounts payable

     44,007     69,461  

Accrued expenses and other current liabilities

     27,167     25,234  
    


 

Total current liabilities

     111,542     159,699  

Senior Secured Credit Facility

     137,581     142,979  

10 1/4% First Mortgage Notes due 2009

     200,000     200,000  

Other long-term liabilities

     8,091     8,548  
    


 

Total liabilities

     457,214     511,226  
    


 

Stockholder’s equity:

              

Common stock, no par value. Authorized 350,000 shares; 1 share issued and outstanding

     —       —    

Additional paid-in capital

     88,599     88,599  

Accumulated deficit

     (18,960 )   (33,158 )

Accumulated other comprehensive loss

     (749 )   (749 )
    


 

Total stockholder’s equity

     68,890     54,692  
    


 

     $ 526,104     565,918  
    


 

 

See accompanying notes to condensed consolidated financial statements.

 

2


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(Dollars in thousands)

Unaudited

 

     Three Months ended
September 30,


    Nine Months ended
September 30,


 
     2004

    2003

    2004

    2003

 

Net sales

   $ 135,598     145,133     910,305     798,392  

Cost of sales

     113,059     117,261     760,059     652,220  
    


 

 

 

Gross profit

     22,539     27,872     150,246     146,172  

Selling, general and administrative expenses

     33,691     36,983     114,816     118,249  

Loss on disposal of property, plant and equipment, net

     358     148     461     694  
    


 

 

 

Operating income (loss)

     (11,510 )   (9,259 )   34,969     27,229  

Interest expense

     (6,854 )   (7,332 )   (20,394 )   (21,745 )
    


 

 

 

Income (loss) before income taxes

     (18,364 )   (16,591 )   14,575     5,484  

Income tax expense

     300     —       300     16,131  
    


 

 

 

Net income (loss)

   $ (18,664 )   (16,591 )   14,275     (10,647 )
    


 

 

 

 

See accompanying notes to condensed consolidated financial statements.

 

3


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(Dollars in thousands)

Unaudited

 

     Nine Months ended
September 30,


 
     2004

    2003

 

Cash flows from operating activities:

              

Net income (loss)

   $ 14,275     (10,647 )
    


 

Adjustments to reconcile net income (loss) to net cash provided by operating activities:

              

Provision for doubtful accounts

     1,935     2,508  

Depreciation and amortization

     19,499     20,908  

Loss on disposal of property, plant and equipment

     461     694  

Write-off of deferred financing costs

     —       227  

Amortization of imputed interest

     —       487  

Deferred income tax expense

     —       16,579  

Changes in operating assets and liabilities increasing (decreasing) cash:

              

Trade accounts receivable

     (35,629 )   (12,359 )

Other receivables

     (8,454 )   (2,031 )

Inventories

     66,418     73,335  

Prepaid expenses and other current assets

     724     (572 )

Other assets

     (103 )   (1,339 )

Accounts payable

     (25,454 )   (36,963 )

Accrued expenses and other current liabilities

     2,084     506  

Other long-term liabilities

     (368 )   (442 )
    


 

Total adjustments

     21,113     61,538  
    


 

Net cash provided by operating activities

     35,388     50,891  
    


 

Cash flows from investing activities:

              

Proceeds from sale of property, plant and equipment

     2,179     1,832  

Purchases of property, plant and equipment

     (7,443 )   (9,639 )
    


 

Net cash used in investing activities

     (5,264 )   (7,807 )
    


 

Cash flows from financing activities:

              

Proceeds from senior secured credit facility

     290,535     279,741  

Payments on senior secured credit facility

     (295,933 )   (270,392 )

Principal payments on long-term debt

     (240 )   (20 )

Payments on vendor financing note

     —       (22,227 )

Dividend paid to Royster-Clark Group, Inc.

     (77 )   (142 )

Net decrease in customer deposits

     (24,636 )   (30,051 )

Payment of deferred financing costs

     (244 )   (513 )
    


 

Net cash used in financing activities

     (30,595 )   (43,604 )
    


 

Net decrease in cash

     (471 )   (520 )

Cash at beginning of period

     886     982  
    


 

Cash at end of period

   $ 415     462  
    


 

Supplemental disclosure of cash flow information:

              

Cash paid during the period for interest

   $ 15,148     16,252  
    


 

Cash paid during the period for income taxes

   $ 280     1,195  
    


 

 

See accompanying notes to condensed consolidated financial statements.

 

4


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

September 30, 2004

(Dollars in thousands)

 

(1) Description of Business and Basis of Presentation

 

Royster-Clark, Inc. (herein referred to as “Royster-Clark” or the “Company”) is a retail and wholesale distributor of mixed fertilizer, fertilizer materials, seed, crop protection products and agronomic services to farmers, primarily in the Southeast and Midwest regions of the United States. The Company’s operations consist of retail farm centers (“Farmarkets”), granulation, blending and seed processing plants, and a network of storage and distribution terminals and warehouses. In addition, the Company operates two nitrogen-manufacturing plants that supply its wholesale and industrial customers with nitrogen products.

 

The information presented as of September 30, 2004 and for the three and nine month periods ended September 30, 2004 and 2003 is unaudited, and reflects all adjustments (consisting only of normal recurring adjustments) which the Company considers necessary for the fair presentation of the Company’s financial position as of September 30, 2004 and the results of its operations for the three and nine month periods ended September 30, 2004 and 2003, and its cash flows for the nine month periods ended September 30, 2004 and 2003. The December 31, 2003 balance sheet information was derived from the audited consolidated financial statements for the year ended December 31, 2003. Certain reclassifications have been made to the prior year financial statements to conform to the current year presentation. These reclassifications had no effect on previously reported results of operations or retained earnings.

 

The condensed consolidated financial statements included herein have been prepared in accordance with U.S. generally accepted accounting principles and the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, certain information and footnote disclosures normally included in financial statements prepared in accordance with U.S. generally accepted accounting principles have been condensed or omitted. These condensed consolidated financial statements should be read in conjunction with the Company’s audited consolidated financial statements for the year ended December 31, 2003, which are included as part of the Company’s Annual Report on Form 10-K.

 

The Company’s business is highly seasonal with a high concentration of sales generated between March and July. Since 1999, sales occurring between March and July have varied from approximately 68% to 73% of annual sales based upon planting, growing and harvesting cycles. In 2003, approximately 69% of sales occurred between March and July. The Company is not aware of any factors that currently exist that would make this sales concentration either more or less than historical percentages. Results for the interim periods presented are not necessarily indicative of results that may be expected for the entire year.

 

(2) Restricted Cash

 

At September 30, 2004, the Company had $75 in restricted cash, representing unspent proceeds from a grant of $500 from the State of Illinois, whose sole use of this cash is for an economic and development study on the feasibility of converting the Company’s East Dubuque nitrogen-manufacturing plant from natural gas to coal feedstock. Restricted cash is included in “cash” in the accompanying condensed consolidated balance sheets.

 

5


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

(3) Inventories

 

Inventories at September 30, 2004 and December 31, 2003 consist of the following:

 

     September 30,
2004


   December 31,
2003


Crop protection products

   $ 47,759    79,792

Fertilizers

     16,560    34,431

Raw materials

     102,700    92,056

Seeds

     11,275    33,745

Sundries and other

     11,953    16,641
    

  
     $ 190,247    256,665
    

  

 

(4) Goodwill and Other Assets

 

There were no changes in the carrying amount of goodwill for the three and nine month periods ended September 30, 2004.

 

Other assets are primarily comprised of patent and technology licensing agreements, catalysts, precious metals, repair parts inventory, long-term prepaid expenses, long-term notes receivable, noncompete agreements and various security deposits. These assets are included in “other assets” in the accompanying condensed consolidated balance sheets. Precious metals, repair parts inventory and catalysts totaling $3,113 at September 30, 2004 and $3,292 at December 31, 2003 at the Company’s East Dubuque nitrogen manufacturing plant are classified as long-term. Precious metals and repair parts are expensed as used. Catalysts are amortized on a straight line basis over their expected lives which range from five to ten years. Catalysts amounted to $666 and $753 at September, 30, 2004 and December 31, 2004, respectively.

 

The gross carrying value and accumulated amortization of major classes of intangible assets as of September 30, 2004 and December 31, 2003 are as follows:

 

     September 30, 2004

     Gross
carrying
amount


   Accumulated
amortization


   Net

Amortizing intangible assets:

                

Technology and patent license

   $ 4,102    1,490    2,612

Noncompete agreements

     1,718    1,593    125

Other

     315    129    186
    

  
  

Total

   $ 6,135    3,212    2,923
    

  
  
     December 31, 2003

     Gross
carrying
amount


   Accumulated
amortization


   Net

Amortizing intangible assets:

                

Technology and patent license

   $ 4,102    1,111    2,991

Noncompete agreements

     1,703    1,317    386

Other

     315    96    219
    

  
  

Total

   $ 6,120    2,524    3,596
    

  
  

 

6


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

Amortization expense of intangible assets and catalysts amounted to $304 and $381 for the three months ended September 30, 2004 and 2003, respectively, and $937 and $1,123 for the nine months ended September 30, 2004 and 2003, respectively. During the nine months ended September 30, 2004, amortizing intangible assets of $15 were added for noncompete agreements and $162 for catalysts.

 

Estimated annual amortization of catalysts and intangible assets for the next five years and thereafter follows: $1,301 in 2004, $954 in 2005, $557 in 2006, $553 in 2007, $553 in 2008, and $608 thereafter.

 

(5) Environmental Matters

 

The Company is subject to a wide variety of federal, state, and local environmental laws and regulations. The Company has been identified as a potentially responsible party concerning the release of certain hazardous substances at five locations. While the current law potentially imposes joint and several liability upon each party named as a potentially responsible party, the Company’s contribution to clean up these sites is expected to be limited given the number of other companies which have also been named as potentially responsible parties and the nature and amount of cleanup involved. A number of the Company’s facilities have been evaluated as having excess nitrates, phosphorous, and pesticides in the surrounding soil or groundwater. In addition, several underground storage tanks have been removed or closed at some facilities and these sites have been evaluated for possible contamination. In total, cleanup of hazardous or potentially hazardous substances has been planned or is being performed at approximately 39 sites.

 

In connection with the 1999 acquisitions of AgriBusiness and Royster-Clark, the Company obtained indemnities for certain claims related to environmental matters that existed or arose prior to the acquisitions. The indemnities related to AgriBusiness are subject to a $4,500 deductible, may not exceed 10% of the purchase price, or a total of $30,000, and are subject to certain time limitations. Indemnities related to claims arising out of environmental representations and warranties and claims associated with, arising from or relating to conditions existing prior to April 1999 associated with the real estate owned by AgriBusiness and transferred to the Company at closing expired in April 2004. Indemnities covering other environmental claims associated with, arising from or relating to conditions existing prior to April 1999 on real estate (other than real estate subject to the April 2004 indemnity expiration) formerly owned, leased, or operated by the AgriBusiness or offsite disposition of contaminants survive indefinitely. The environmental indemnities related to Royster-Clark, Inc. (predecessor company) subject to a deductible of $2,000, an overall cap of $5,000 on all indemnities expired in April 2004. In addition, Royster-Clark, Inc. (predecessor company) had obtained indemnities from Lebanon Chemical Corporation (LCC) for certain claims related to environmental matters that existed at sites acquired from LCC in December 1998. The Company has a claim pending under the indemnities from LCC. Other than that claim, the indemnity has expired. The Company also obtained indemnities from the former stockholder of Alliance Agronomics, Inc. for environmental conditions identified as of the date of acquisition. The indemnification remains in effect until notice is received requiring no further actions or after a two-year period of testing with no reportable results in deterioration of water quality.

 

The Company has recorded environmental liabilities at September 30, 2004 and December 31, 2003 for the estimated cost of cleanup efforts of identified contamination or site characterization, which total $2,859 and $3,105, respectively, and are included in other long-term liabilities in the accompanying condensed consolidated balance sheets. Actual cash expenditures during the three month periods ended September 30, 2004 and 2003 were $92 and $5, respectively and $246 and $141 for the nine month periods ended September 30, 2004 and 2003, respectively. These liabilities do not take into account any claims for recoveries from insurance or third parties and are not discounted. Actual costs to be incurred at identified sites in future periods may vary from the estimates, given inherent uncertainty in evaluating environmental exposures.

 

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Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

(6) Senior Secured Credit Facility

 

On December 22, 2003, the Company completed the refinancing of its Senior Secured Credit Facility with an amended and restated Senior Secured Credit Facility (“credit facility”) from a consortium of lenders. In connection with the establishment of the credit facility, the Company incurred $3,605 of deferred financing costs as of December 31, 2003. As of December 31, 2003, there were unamortized deferred financing costs of $419 associated with the Senior Secured Credit Facility in effect prior to the Replacement Credit Facility. During the first nine months, additional deferred financing costs of $244 were incurred. Total deferred financing costs of $4,168 are being amortized on a straight-line basis over the three-year life of the credit facility.

 

(7) Condensed Financial Data of Guarantor Subsidiaries

 

The Company issued $200,000 of 10 1/4% First Mortgage Notes due April 2009 (herein referred to as the First Mortgage Notes) on April 22, 1999 to partially finance an acquisition. The First Mortgage Notes mature on April 22, 2009 and bear interest at 10 1/4% payable semi-annually in arrears. The First Mortgage Notes are secured by 17 principal properties, related fixtures and equipment and other related assets and a pledge of equity of certain subsidiaries. The First Mortgage Notes are guaranteed on a full, unconditional and joint and several basis, by each of the following subsidiaries of Royster-Clark:

 

Royster-Clark Realty LLC

 

Royster-Clark AgriBusiness, Inc.

   Royster-Clark Nitrogen, Inc.

Royster-Clark Resources LLC

 

Royster-Clark AgriBusiness Realty LLC

 

There are currently no restrictions on the ability of Royster-Clark to obtain funds from its guarantor subsidiaries through dividends or loans.

 

8


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

The following tables present the condensed financial data of Royster-Clark and its guarantor subsidiaries as of September 30, 2004 and December 31, 2003 and (or) for the three and nine month periods ended September 30, 2004 and 2003.

 

Balance Sheet Data as of September 30, 2004:

 

     Royster-Clark,
Inc.


    Guarantor
Subsidiaries


    Eliminations

    Consolidated

 

Current assets:

                          

Cash

   $ 42     373     —       415  

Trade accounts receivable, net

     —       123,241     (4,243 )   118,998  

Other receivables

     2,417     39,017     (12,997 )   28,437  

Inventories

     —       190,268     (21 )   190,247  

Prepaid expenses and other current assets

     6     2,146     —       2,152  
    


 

 

 

Total current assets

     2,465     355,045     (17,261 )   340,249  

Property, plant and equipment, net

     8,376     145,253     —       153,629  

Goodwill

     12,012     4,528     —       16,540  

Deferred financing costs, net

     8,446     —       —       8,446  

Other assets, net

     15     7,225     —       7,240  

Investment in subsidiaries

     395,707     —       (395,707 )   —    
    


 

 

 

Total assets

   $ 427,021     512,051     (412,968 )   526,104  
    


 

 

 

Current liabilities:

                          

Customer deposits

   $ —       40,368     —       40,368  

Accounts payable

     —       61,247     (17,240 )   44,007  

Accrued expenses and other current liabilities

     10,595     16,572     —       27,167  
    


 

 

 

Total current liabilities

     10,595     118,187     (17,240 )   111,542  

Senior Secured Credit Facility

     137,581     —       —       137,581  

10 1/4% First Mortgage Notes

     200,000     —       —       200,000  

Other long-term liabilities

     404     7,687     —       8,091  
    


 

 

 

Total liabilities

     348,580     125,874     (17,240 )   457,214  
    


 

 

 

Stockholder’s equity:

                          

Common stock

     —       —       —       —    

Additional paid-in capital

     78,599     405,707     (395,707 )   88,599  

Accumulated deficit

     (157 )   (18,782 )   (21 )   (18,960 )

Accumulated other comprehensive loss

     —       (749 )   —       (749 )
    


 

 

 

Total stockholder’s equity

     78,442     386,176     (395,728 )   68,890  
    


 

 

 

Total liabilities and stockholder’s equity

   $ 427,022     512,050     (412,968 )   526,104  
    


 

 

 

 

9


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

Balance Sheet Data as of December 31, 2003:

 

     Royster-Clark,
Inc.


    Guarantor
Subsidiaries


    Eliminations

    Consolidated

 

Current assets:

                          

Cash

   $ 42     844     —       886  

Trade accounts receivable, net

     —       87,135     (1,831 )   85,304  

Other receivables

     3,671     35,775     (19,463 )   19,983  

Inventories

     —       257,173     (508 )   256,665  

Prepaid expenses and other current assets

     161     2,715     —       2,876  
    


 

 

 

Total current assets

     3,874     383,642     (21,802 )   365,714  

Property, plant and equipment, net

     9,474     156,211     —       165,685  

Goodwill

     12,012     4,528     —       16,540  

Deferred financing costs, net

     9,904     —       —       9,904  

Other assets, net

     15     8,060     —       8,075  

Investment in subsidiaries

     391,945     —       (391,945 )   —    
    


 

 

 

Total assets

   $ 427,224     552,441     (413,747 )   565,918  
    


 

 

 

Current liabilities:

                          

Customer deposits

   $ —       65,004     —       65,004  

Accounts payable

     —       90,755     (21,294 )   69,461  

Accrued expenses and other current liabilities

     5,281     19,953     —       25,234  
    


 

 

 

Total current liabilities

     5,281     175,712     (21,294 )   159,699  

Senior Secured Credit Facility

     142,979     —       —       142,979  

10 1/4% First Mortgage Notes

     200,000     —       —       200,000  

Other long-term liabilities

     450     8,098     —       8,548  
    


 

 

 

Total liabilities

     348,710     183,810     (21,294 )   511,226  
    


 

 

 

Stockholder’s equity:

                          

Common stock

     —       —       —       —    

Additional paid-in capital

     78,599     401,945     (391,945 )   88,599  

Accumulated deficit

     (85 )   (32,565 )   (508 )   (33,158 )

Accumulated other comprehensive loss

     —       (749 )   —       (749 )
    


 

 

 

Total stockholder’s equity

     78,514     368,631     (392,453 )   54,692  
    


 

 

 

Total liabilities and stockholder’s equity

   $ 427,224     552,441     (413,747 )   565,918  
    


 

 

 

 

10


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

Statement of Operations Data for the three and nine months ended September 30, 2004 and 2003:

 

    Royster-Clark,
Inc.


    Guarantor
Subsidiaries


    Eliminations

    Consolidated

 

Three Months ended September 30, 2004

                         

Net sales

  $ 750     159,144     (24,296 )   135,598  

Cost of sales

    103     133,000     (20,044 )   113,059  
   


 

 

 

Gross profit

    647     26,144     (4,252 )   22,539  

Selling, general and administrative expenses

    244     37,729     (4,282 )   33,691  

Loss on disposal of property, plant and equipment, net

    2     356     —       358  
   


 

 

 

Operating income (loss)

    401     (11,941 )   30     (11,510 )

Interest expense

    (399 )   (6,455 )   —       (6,854 )
   


 

 

 

Income (loss) before income taxes

    2     (18,396 )   30     (18,364 )

Income tax expense

    —       300     —       300  
   


 

 

 

Net income (loss)

  $ 2     (18,696 )   30     (18,664 )
   


 

 

 

Three Months ended September 30, 2003

                         

Net sales

  $ 875     162,912     (18,654 )   145,133  

Cost of sales

    104     131,176     (14,019 )   117,261  
   


 

 

 

Gross profit

    771     31,736     (4,635 )   27,872  

Selling, general and administrative expenses

    240     41,378     (4,635 )   36,983  

Loss on disposal of property, plant and equipment, net

    21     127     —       148  
   


 

 

 

Operating income (loss)

    510     (9,769 )   —       (9,259 )

Interest expense

    (509 )   (6,823 )   —       (7,332 )
   


 

 

 

Income (loss) before income taxes

    1     (16,592 )   —       (16,591 )

Income tax expense

    —       —       —       —    
   


 

 

 

Net income (loss)

  $ 1     (16,592 )   —       (16,591 )
   


 

 

 

Nine Months ended September 30, 2004

                         

Net sales

  $ 2,421     987,596     (79,712 )   910,305  

Cost of sales

    308     826,953     (67,202 )   760,059  
   


 

 

 

Gross profit

    2,113     160,643     (12,510 )   150,246  

Selling, general and administrative expenses

    735     127,078     (12,997 )   114,816  

Loss on disposal of property, plant and equipment, net

    47     414     —       461  
   


 

 

 

Operating income

    1,331     33,151     487     34,969  

Interest expense

    (1,326 )   (19,068 )   —       (20,394 )
   


 

 

 

Income before income taxes

    5     14,083     487     14,575  

Income tax expense

    —       300     —       300  
   


 

 

 

Net income

  $ 5     13,783     487     14,275  
   


 

 

 

Nine Months ended September 30, 2003

                         

Net sales

  $ 2,748     849,766     (54,122 )   798,392  

Cost of sales

    312     692,066     (40,158 )   652,220  
   


 

 

 

Gross profit

    2,436     157,700     (13,964 )   146,172  

Selling, general and administrative expenses

    746     131,467     (13,964 )   118,249  

Loss on disposal of property, plant and equipment, net

    182     512     —       694  
   


 

 

 

Operating income

    1,508     25,721     —       27,229  

Interest expense

    (1,503 )   (20,242 )   —       (21,745 )
   


 

 

 

Income before income taxes

    5     5,479     —       5,484  

Income tax expense

    2     16,129     —       16,131  
   


 

 

 

Net income (loss)

  $ 3     (10,650 )   —       (10,647 )
   


 

 

 

 

11


Table of Contents

ROYSTER-CLARK, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – (continued)

September 30, 2004

(Dollars in thousands)

 

Statement of Cash Flow Data for the nine months ended September 30, 2004 and 2003:

 

     Royster-Clark,
Inc.


    Guarantor
Subsidiaries


    Eliminations

   Consolidated

 

Nine Months ended September 30, 2004

                         

Net cash provided by operating activities

   $ 5,704     29,684        35,388  
    


 

 
  

Cash flows from investing activities:

                         

Proceeds from sale of property, plant and equipment

     15     2,164        2,179  

Purchases of property, plant and equipment

     —       (7,443 )      (7,443 )
    


 

 
  

Net cash provided by (used in) investing activities

     15     (5,279 )      (5,264 )
    


 

 
  

Cash flows from financing activities:

                         

Proceeds from Senior Secured Credit Facility

     290,535     —          290,535  

Payments on Senior Secured Credit Facility

     (295,933 )   —          (295,933 )

Principal payments on long-term debt

     —       (240 )      (240 )

Dividend paid to Royster-Clark Group, Inc.

     (77 )   —          (77 )

Net decrease in customer deposits

     —       (24,636 )      (24,636 )

Payment of deferred financing costs

     (244 )   —          (244 )
    


 

 
  

Net cash used in financing activities

     (5,719 )   (24,876 )      (30,595 )
    


 

 
  

Net decrease in cash

     —       (471 )      (471 )

Cash at beginning of period

     42     844        886  
    


 

 
  

Cash at end of period

   $ 42     373        415  
    


 

 
  

Nine Months ended September 30, 2003

                         

Net cash provided by (used in) operating activities

   $ (8,764 )   59,655        50,891  
    


 

 
  

Cash flows from investing activities:

                         

Proceeds from sale of property, plant and equipment

     70     1,762        1,832  

Purchases of property, plant and equipment

     —       (9,639 )      (9,639 )
    


 

 
  

Net cash provided by (used in) investing activities

     70     (7,877 )      (7,807 )
    


 

 
  

Cash flows from financing activities:

                         

Proceeds from Senior Secured Credit Facility

     279,741     —          279,741  

Payments on Senior Secured Credit Facility

     (270,392 )   —          (270,392 )

Principal payments on long-term debt

     —       (20 )      (20 )

Payments on vendor financing note

     —       (22,227 )      (22,227 )

Dividend paid to Royster-Clark Group, Inc.

     (142 )   —          (142 )

Net decrease in customer deposits

     —       (30,051 )      (30,051 )

Payment of deferred financing costs

     (513 )   —          (513 )
    


 

 
  

Net cash provided by (used in) financing activities

     8,694     (52,298 )      (43,604 )
    


 

 
  

Net decrease in cash

     —       (520 )      (520 )

Cash at beginning of period

     42     940        982  
    


 

 
  

Cash at end of period

   $ 42     420        462  
    


 

 
  

 

12


Table of Contents
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION, RESULTS OF OPERATIONS AND CASH FLOWS.

 

THE FOLLOWING INFORMATION CONTAINS FORWARD-LOOKING STATEMENTS. SEE “FORWARD-LOOKING STATEMENTS” ABOVE. YOU SHOULD NOT PLACE UNDUE RELIANCE ON ANY SUCH FORWARD-LOOKING STATEMENTS AS SUCH STATEMENTS SPEAK ONLY AS OF THE DATE ON WHICH THEY ARE MADE, AND WE MIGHT NOT UPDATE THEM TO REFLECT CHANGES THAT OCCUR AFTER THE DATE THEY ARE MADE.

 

General

 

Royster-Clark, Inc. together with its subsidiaries (the “Company” or “Royster-Clark”) is a retail and wholesale distributor of mixed fertilizer, fertilizer materials, seed, crop protection products and agronomic services to farmers, primarily in the Southeast and Midwest regions of the United States. The Company’s operations include retail farm centers (“Farmarkets”), granulation, blending and seed processing plants, and a network of storage and distribution terminals and warehouses. In addition, the Company operates two nitrogen-manufacturing plants that supply its wholesale and industrial customers with nitrogen products. Our business is affected by a number of factors, including weather conditions and the availability and prevailing prices for fertilizer, natural gas used in the production of various fertilizers and other crop production inputs.

 

Weather conditions can significantly affect our results of operations, both for quarterly reporting and on an annual basis. Adverse weather conditions during the planting season may force farmers to either delay or abandon their planting, or change to another crop, which may lead to lower use of fertilizer, seed and crop protection products. Favorable weather conditions, especially early in the planting season, may not lead to increased plantings with a potential increased use of various crop production inputs. Favorable weather, however, will allow the farmer to plant to the full extent of their planting intentions. During the first six months, the Company’s market areas in the Southeast and Midwest regions have experienced favorable weather conditions for planting most crops compared to the comparable period in 2003. This weather has allowed farmers to complete plantings for the spring planting season in many market areas of the Company without significant interruptions. Dry conditions in portions of the Company’s Southeast markets during the first quarter were reversed as affected areas received needed rain during the second quarter. Rain during the later stage of the second quarter and then rain produced by three major hurricanes which made landfall along the Gulf shore and eastern shore of Florida during the third quarter affected both crops in the field and field work. The individual storm tracks affected areas from southern Alabama and central Florida moving north up along the Appalachian Mountains and East Coast up through the northern Atlantic states, but also affected portions of the middle Ohio Valley. The hurricanes, and as they downgraded to tropical storms, produced storm surge, high winds, and heavy rains producing widespread flooding in many of the affected areas described above. Some areas in the Midwest received moderate amounts of rain in June which was followed by warm temperatures that spurred the growth of corn. We believe, based on these factors, that some opportunities for additional nitrogen product sales and associated application revenues have been lost which would have an impact on operating results. Harvest of crops has progressed in many areas of the Midwest. The status of harvests of major crops in states where the Company has significant operations is provided below. Data was taken from the US Department of Agriculture publication, Weekly Weather and Crop Bulletin dated October 13, 2004 which sets forth the results of reported information as of October 3, 2004.

 

13


Table of Contents

Corn % harvested


       

Soybean % harvested


       

Cotton % harvested


 

State


   2004

   2003

   5 Yr
Avg


       

State


   2004

   2003

   5 Yr
Avg


       

State


   2004

   2003

   5 Yr
Avg


 

IL

   44    28    37        

IL

   50    31    33        

AL

   18    9    21    

IN

   29    12    24        

IN

   55    16    29        

GA

   12    13    15    

KY

   69    61    73        

KY

   22    11    21        

MS

   44    41    43    

MI

   5    4    8        

MI

   16    9    16        

NC

   11    1    5    

NC

   83    89    72        

NC

   3    1    3        

SC

   13    4    13    

OH

   11    5    12        

OH

   37    13    27        

TN

   16    11    31    

TN

   91    85    89        

TN

   27    12    17        

VA

   13    1    7    
18 state average    23    24    28         18 state average    23    24    28         14 state average    20    19    25    
18 States harvested 94% of last year’s corn acreage         18 States harvested 96% of last year’s soybean acreage         14 States harvested 98% of last year’s cotton acreage    

 

The crop production inputs distribution business is highly seasonal with a high concentration of sales generated between March and July. Since 1999, sales occurring between March and July have varied from approximately 68% to 73% of annual sales based upon planting, growing and harvesting cycles of our customers. In 2003, approximately 69% of sales occurred between March and July. The Company is not aware of any factors that currently exist that would make this sales concentration either more or less than historical percentages. Inventories are accumulated to be available for seasonal sales, requiring significant storage capacity. The accumulation of inventory is financed by suppliers, by customer prepayments and by the Company through its credit facility. Depending on weather and field conditions in the Company’s widely diverse geographic marketing areas, the period of heavy product shipments to customers can vary by several weeks, which may have a material impact on which quarter sales are recorded.

 

Another factor affecting our business is the price for fertilizers. We purchase nitrogen materials, phosphates, and potash and resell these nutrients in either their original form or in the form of multi-nutrient fertilizers. Price volatility varies for major nitrogen, phosphate and potash products. The table below provides quarter end prices for the products indicated by Mid-Cornbelt or Midwest per ton price quote listing published by Green Markets (a publication reporting on fertilizer industry developments). Ammonia (anhydrous ammonia) is being illustrated as a proxy for nitrogen products, while DAP (diammonium phosphate) and potash (coarse muriate potash) are being used as proxies for phosphate and potash products.

 

          Quarter end price

   Year-to-date

$ per ton


        1st

   2nd

   3rd

   4th

   Average

   High

   Low

Ammonia    2004    328    315    330    —      326    340    310
     2003    350    290    295    330    305    360    260
     2002    190    190    195    245    188    195    180
DAP    2004    232    222    235    —      230    235    222
     2003    215    200    200    222    201    220    175
     2002    178    180    184    175    176    178    170
Potash    2004    135    152    173    —      147    173    129
     2003    116    116    124    130    115    116    115
     2002    115    115    116    115    115    115    112

 

While the level of nitrogen prices affects the profitability of our entire business, the level of nitrogen prices affects the profitability of our two nitrogen-manufacturing plants more directly. The level of phosphate and potash prices affects the profitability of our business since gross profit generated by our processing and distribution activities with these materials is typically a function of the underlying cost.

 

14


Table of Contents

The major raw material in the manufacture of nitrogen-based products is natural gas. For the first nine months of 2004, we purchased natural gas on the spot market and through the use of short-term, fixed supply, fixed price purchase contracts for use in our nitrogen-production plant in East Dubuque, IL. The use of fixed-priced strips permits the Company to elect to lock in our gas costs for quantities of MMBTU’s that the Company elects to purchase on that basis. The table below illustrates some of the volatility of natural gas pricing quoted at the Henry Hub obtained from a listing published by Energy Intelligence Group, Inc. on its website, www.energyintel.com.

 

     Quarter end price

   Year-to-date

$ per MMBTU


   1st

   2nd

   3rd

   4th

   Average

   High

   Low

2004

   5.64    6.05    6.43    —      5.51    7.06    4.33

2003

   5.00    5.31    4.66    5.79    5.65    19.07    4.86

2002

   3.26    3.17    4.09    4.75    3.19    3.75    1.97

 

The level of natural gas prices directly affects profitability of our nitrogen-based products.

 

Subsequent Event/Disposition

 

On August 6, 2004, the Company signed a non-binding letter of intent with Rentech Development Corporation, a wholly owned subsidiary of Rentech, Inc., and its affiliates (collectively referred to as “Rentech”), that could lead to the disposition of assets of the Company’s nitrogen-manufacturing facility in East Dubuque, Illinois. Negotiations continue between Rentech and the Company as to the exact structure and language of the contemplated sale agreement. Under the terms of the letter of intent, Rentech will pay $63 million for the business which includes estimates of $13 million in net current assets. The disposition is subject to final due diligence, legal documentation and the securing of the necessary financing by Rentech. The Company is party to a confidentiality agreement restricting further disclosures. The Company cannot predict when or if a final agreement will be reached.

 

Results of Operations

 

Three months ended September 30, 2004 compared to three months ended September 30, 2003

 

The following table and discussion provides information regarding Royster-Clark’s statement of operations for the three months ended September 30, 2004 and 2003 as a percentage of net sales.

 

     2004

    2003

 

Net sales

   100.0 %   100.0  

Cost of sales

   83.4     80.8  
    

 

Gross profit

   16.6     19.2  

Selling, general and administrative expenses

   24.8     25.5  

Loss on disposal of property, plant and equipment

   0.3     0.1  
    

 

Operating loss

   (8.5 )   (6.4 )

Interest expense

   (5.1 )   (5.0 )
    

 

Loss before income taxes

   (13.6 )   (11.4 )

Income tax expense

   0.2     —    
    

 

Net loss

   (13.8 )%   (11.4 )
    

 

 

Net sales. Royster-Clark’s net sales were $135.6 million for the second quarter of 2004 compared to $145.1 million for the same period in 2003, a decrease of $9.5 million, or 6.5%. The decrease in net sales resulted from approximately $17.9 million in sales volume decreases that were partially offset by $8.4 million in market related price increases and other revenue changes. Favorable weather conditions in most market areas during the second quarter permitted earlier planting and application activities compared to the same activities in 2003. This created a shift in the timing of sales to the second quarter in 2004, compared to the third quarter in 2003. Sales volume

 

15


Table of Contents

also decreased during the third quarter of 2004 compared to the third quarter in 2003 in the Company’s Eastern market areas due to the extensive rain and flooding resulting from the three hurricane systems that made land fall on the Florida and Gulf Coast shore. The sales volume decreases of $17.9 million were experienced across several product groups with crop protection, nitrogen products and associated service and application revenues accounting for most of the decrease. The sales were partially offset by sales volume increases in a few product categories where normal field work progressed, aided by the early harvest activities that were not impeded by rain from hurricane storm systems. Higher natural gas cost, market demand due to increased export of phosphates and short supplies of potash were the drivers in the sales price appreciation. Sales price appreciation of fertilizer and nitrogen products accounted for approximately $7.0 million of the $8.4 million total price appreciation. Nitrogen products are used in both liquid and dry blended and granulated fertilizers. Sales prices also increased in granulated and blended fertilizers and various fertilizer materials. Crop protection products experienced lower sales due to sales price pressure from generic products in the market place. Seed products experienced lower sales due to less favorable mix of products sold during the quarter.

 

Gross profit. Gross profit was $22.5 million for the third quarter of 2004 compared to $27.9 million for the same period in 2003, a decrease of $5.4 million, or 19.4%. Gross profit decreased approximately $4.9 million resulting from sales volume decreases described above and by $0.5 million in net cost increases during the quarter that were not recovered through increases in sales prices. Gross margin was 16.6% for the third quarter of 2004 compared to 19.2% for the same period in 2003. The decrease in gross margin of 2.6% was predominantly due to unrecovered cost increases discussed above.

 

Selling, general and administrative expenses. Selling, general and administrative expenses were $33.7 million for the third quarter of 2004 compared to $37.0 million for the same period in 2003, a decrease of $3.3 million, or 8.9%. The decrease in selling, general and administrative expenses resulted from the following major factors:

 

  Reduced incentive compensation accruals of $2.7 million driven by increased operating losses during the quarter.

 

  Amortization and depreciation expense was approximately $0.7 million lower due to fully amortized and depreciated assets offsetting the impact of depreciation from new capital spending.

 

These decreases in selling, general and administrative expenses were partially offset by other smaller factors netting to $0.1 million in increased expense.

 

Quarterly selling, general and administrative expenses as a percent of net sales fluctuate widely within the fiscal year due to the seasonal nature of sales volumes with selling, general and administrative expenses exhibiting less seasonal fluctuations.

 

Operating loss. Operating loss was $11.5 million for the third quarter of 2004 compared to $9.3 million for the same period in 2003, an increase in the operating loss of $2.2 million, or 23.7%. Operating loss as a percentage of net sales was 8.5% for the third quarter in 2004 compared to 6.4% for the same period in 2003 due to sales price, cost and selling, general and administrative expense changes described above.

 

Interest expense. Interest expense was $6.9 million for the third quarter in 2004 compared to $7.3 million for the same period in 2003, a decrease of $0.4 million, or 5.5%. Decreased interest rates lowered interest expense by $0.3 million. Lower note payable balances and average borrowings on the senior secured credit facility (“credit facility”) in 2004 compared to 2003 lowered interest expense by $0.1 million. Average borrowings on the credit facility were $118.4 million during the third quarter of 2004 compared to $121.7 million for the comparable period in 2003.

 

Income tax expense. The Company recognized state income tax expense of $0.3 million resulting from state income taxes for the third quarter of 2004 compared to no income tax expense for the same period in 2003. The effective tax rate for the third quarter of 2004 was 1.6%. The Company has not recorded income tax expense or benefit for other than these state income taxes subsequent to the second quarter of 2003 when the Company

 

16


Table of Contents

recorded a valuation allowance for the full amount of net deferred tax assets. The Company continues to maintain a valuation allowance for the full amount of net deferred tax assets in accordance with provisions of SFAS No. 109, “Accounting for Income Taxes” as of September 30, 2004. The Company will record no other net income tax expense or benefit until GAAP requirements for unrestricted recognition of deferred tax assets have been satisfied.

 

Net loss. Net loss was $18.7 million for the third quarter of 2004 compared to $16.6 million for the same period in 2003, an increase of $2.1 million, resulting from the fluctuations noted above.

 

Nine months ended September 30, 2004 compared to nine months ended September 30, 2003

 

The following table and discussion provides information regarding Royster-Clark’s statement of operations for the nine months ended September 30, 2004 and 2003 as a percentage of net sales.

 

     2004

    2003

 

Net sales

   100.0 %   100.0  

Cost of sales

   83.5     81.7  
    

 

Gross profit

   16.5     18.3  

Selling, general and administrative expenses

   12.6     14.8  

Loss on disposal of property, plant and equipment, net

   0.1     0.1  
    

 

Operating income

   3.8     3.4  

Interest expense

   (2.2 )   (2.7 )
    

 

Income before income taxes

   1.6     0.7  

Income tax expense

   —       2.0  
    

 

Net income

   1.6 %   (1.3 )
    

 

 

Net sales. Royster-Clark’s net sales were $910.3 million for the first nine months of 2004 compared to $798.4 million for the same period in 2003, an increase of $111.9 million, or 14.0%. The increase in net sales resulted from approximately $52.2 million in sales volume increases and $59.7 million in market related price increases and other revenue changes. Favorable weather conditions during the Spring planting season in most market areas permitted planting to the full extent of farmer’s intentions that allowed increased sales volume through most of the Company’s market areas. However, extensive rain and flooding resulting from three hurricane systems that made land fall on the Florida and Gulf Coast shores during the third quarter in the Company’s Eastern market areas resulted in sales decreases for the quarter which partially offset sales increases discussed above. Sales volume increases for the nine months ended September 30, 2004 were experienced across most product groups except crop protection products which were affected by some market areas shifting to lower cost generic products. The drivers in the price appreciation were higher natural gas cost experienced over the first nine months along with market demand pressure due to increased scheduled exports of phosphates and short supplies of potash during the third quarter. Sales price appreciation of fertilizer and nitrogen products accounted for approximately $51.8 million of the $59.7 million total price appreciation. Nitrogen products are used in both liquid and dry blended and granulated fertilizers. Sales prices also increased in various fertilizer materials. Crop protection products experienced lower sales due to sales price pressure from generic products in the market place.

 

Gross profit. Gross profit was $150.2 million for the first nine months of 2004 compared to $146.2 million for the same period in 2003, an increase of $4.0 million, or 2.7%. This gross profit increase was the net of $8.6 million to be expected from the sales volume increases described above offset by the impact of gross margin reduction from 18.3% last year to 16.5% this year. A key driver in this margin reduction was a fertilizer market mentality where sales pricing decisions tend to be based on fixed dollar markups rather than ratio markups. The market was also affected by co-ops and other competitors selling below replacement costs as underlying product costs rose throughout the Spring season. In addition, accounting treatments required by EITF 02-16 have delayed the recognition of vendor rebates compared to last year.

 

17


Table of Contents

Selling, general and administrative expenses. Selling, general and administrative expenses were $114.8 million for the first nine months of 2004 compared to $118.2 million for the same period in 2003, a decrease of $3.4 million, or 2.9%. The decrease in selling, general and administrative expenses resulted from the following major factors:

 

  Expenses were approximately $1.1 million lower compared to 2003 due to cost savings measures.

 

  Medical insurance costs were $0.7 million lower due primarily to fewer large claims during the first six months of 2004 compared to the comparable period in 2003.

 

  Liability insurance costs were $0.7 million lower compared to 2003. Liability insurance costs were lower due to better negotiated rates on the Company’s new policy year beginning July 1, 2003.

 

  Depreciation expense was approximately $1.5 million lower due to fully depreciated assets offsetting the impact of depreciation on capital spending over the past year.

 

  Bad debt provision was $0.7 million lower compared to 2003 due to the quality of trade accounts receivable and to favorable collection experiences.

 

  Amortization expense was approximately $0.5 million lower due primarily to deferred financing costs written off during the first quarter of 2003 associated with the Third Amendment to the Company’s credit facility. Other amortization reductions resulted from noncompete covenants becoming fully amortized and other changes in amortizations between the current and predecessor revolver agreement.

 

These decreases in selling, general and administrative expenses were partially offset by volume related expenses including seasonal labor and benefits, overtime, repairs, supplies and other expenses supporting sales which were approximately $1.8 million higher than the comparable period last year.

 

Quarterly selling, general and administrative expenses as a percent of net sales fluctuate widely within the fiscal year due to the seasonal nature of sales volumes with selling, general and administrative expenses exhibiting less seasonal fluctuations.

 

Operating income. Operating income was $35.0 million for the first nine months of 2004 compared to $27.2 million for the same period in 2003, an increase in the operating income of $7.8 million, or 28.7%. Operating income as a percentage of net sales was 3.8% for the first nine months in 2004 compared to 3.4% for the same period in 2003 due to sales price and cost changes as well as selling, general and administrative expense changes described above.

 

Interest expense. Interest expense was $20.4 million for the first nine months in 2004 compared to $21.7 million for the same period in 2003, a decrease of $1.3 million, or 6.0%. Decreased interest rates lowered interest expense by $0.7 million. Lower note payable balances and average borrowings on the credit facility in 2004 lowered interest expense by $0.6 million. Lower average borrowings on the credit facility of $108.5 million during the first nine months of 2004 compared to $112.0 million for the comparable period in 2003.

 

Income tax expense. The Company recognized state income tax expense of $0.3 million resulting from state income taxes during the third quarter of 2004 compared to an income tax expense of $16.1 million for the first nine months in 2003, a decrease of $15.8 million. The effective tax rate for the first nine months of 2004 was 2.1% compared to 294% for the comparable period in 2003. The Company has not recorded income tax expense or benefit for other than these state income taxes subsequent to the second quarter of 2003 when the Company recorded a valuation allowance for the full amount of net deferred tax assets. The Company continues to maintain a valuation allowance for the full amount of net deferred tax assets in accordance with provisions of SFAS No. 109, “Accounting for Income Taxes” as of September 30, 2004. The Company will record no other net income tax expense or benefit until GAAP requirements for unrestricted recognition of deferred tax assets have been satisfied.

 

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Net income (loss). Net income was $14.3 million for the first nine months of 2004 compared to a net loss of ($10.6) million for the same period in 2003, an increase in net income of $24.9 million, resulting from the fluctuations noted above.

 

Liquidity and Capital Resources

 

Our primary capital requirements are for working capital, debt service, capital expenditures and possible acquisitions. For day-to-day liquidity requirements, we operate with a $225 million senior secured credit facility (“credit facility”) with a consortium of lenders. At September 30, 2004, the borrowing base provisions under the credit facility supported a gross borrowing availability of $170.6 million, from which we had drawn $137.6 million. This facility includes up to $20.0 million for letters of credit of which there were letters of credit totaling $11.0 million outstanding as of September 30, 2004. This facility contains financial and operational covenants and other restrictions with which we must comply, including a requirement to maintain certain financial ratios and limitations on our ability to incur additional indebtedness. In connection with the establishment of the credit facility, the Company incurred $3,605 of deferred financing costs during 2003. As of December 31, 2003, there were unamortized deferred financing costs of $419 associated with the credit facility in effect prior to the current credit facility. During the nine months ended September 30, 2004, additional deferred financing costs of $144 were incurred.

 

From time to time, we review our financing needs and capital structure. As a result of our review, we may periodically explore alternatives to our current financing, including the issuance of additional long-term debt, refinancing our credit facility and other restructuring or financings. In addition, we may from time to time seek to retire our outstanding First Mortgage Notes in open market purchases, privately negotiated transactions or otherwise. These repurchases, if any, will depend on prevailing market conditions, our liquidity requirements, contractual restrictions and other factors. The amount of repurchases of our First Mortgage Notes may be material and may involve significant amounts of our cash and debt availability.

 

Net cash provided by operating activities for the nine months ended September 30, 2004 was $35.4 million compared to $50.9 million for the comparable period in 2003, a decrease in net cash provided of $15.5 million. The most significant component of lower cash flows provided by operating activities was the movement in operating assets and liabilities of $20.9 million. This was partially offset by higher net income of $24.9 million that was reduced by $19.5 million in adjustments to reconcile net income to net cash provided by operating activities. The largest adjustment was $16.6 million in deferred tax adjustments in the first six months of 2003. Trade accounts receivable, other receivables and inventories were the largest components of operating assets and liabilities which used $36.6 million more cash that was partially offset by accounts payable providing $11.5 million more cash during the first nine months of 2004 compared to the comparable period in 2003. Changes in prepaid expenses, accrued expenses and other assets and liabilities made up the balance of the change in operating assets and liabilities.

 

Net cash used in investing activities for the nine months ended September 30, 2004 totaled $5.3 million compared to $7.8 million for the comparable period in 2003, a decrease of $2.5 million. The decrease in net cash used in investing activities resulted from decreased capital expenditures of $2.2 million in 2004 and increased proceeds from the sale of property, plant and equipment of $0.3 million in 2004 compared to 2003.

 

Capital expenditures were $7.4 million for the nine months ended September 30, 2004 compared with $9.6 million for the comparable period in 2003, a decrease of $2.2 million. These capital expenditures were primarily for facility improvements and machinery and equipment replacement projects. We estimate total capital expenditures, excluding potential acquisitions, for all of 2004 will be approximately $9-10 million.

 

Net cash used in financing activities for the nine months ended September 30, 2004 totaled $30.6 million compared to $43.6 million in 2003, a decrease of $13.0 million. Decreased cash used in financing activities in 2004 compared to 2003 resulted primarily from $22.2 million less cash used for payments on vendor financing notes, $5.4 million more cash from customer deposits, and $0.3 million lower payment of deferred financing

 

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costs. These decreases in cash used were partially offset by net higher payments to the credit facility of $14.7 million and $0.2 million higher principal payments on long-term debt in 2004 when compared to the comparable period in 2003.

 

Net working capital at September 30, 2004 totaled $228.7 million versus $206.0 million at December 31, 2003, an increase of $22.7 million. This increase resulted primarily from normal seasonal movement of operating assets and liabilities highlighted by increases in trade accounts receivable and other receivables, decreases in accounts payable and customer deposits. Decreases in inventory and other current assets and increases in accrued expenses partially offset the working capital increases described above. Working capital changes are summarized in the table below.

 

Working capital increases:

      

Trade accounts receivable

   $ 33.7

Customer deposits

     24.6

Accounts payable

     25.5

Other receivables

     8.5
    

Total increases

     92.3
    

Working capital decreases:

      

Inventories

     66.4

Accrued expenses and other working capital decreases

     3.2
    

Total decreases

     69.6
    

Net increases

   $ 22.7
    

 

Recently Adopted Accounting Standards

 

Rebate income is recorded when the criteria of EITF Issue 02-16 are met. We expect higher income during the fourth quarter for rebate programs that do not meet the requirements of EITF Issue 02-16 resulting from lower income being recorded during the first three quarters.

 

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

The Company is exposed to various market risks, including commodity price risk and interest rate risk. The Company has entered into limited commodity hedging activities with respect to its grain and seed purchases. The Company intends to use hedging transactions to minimize exposures to fluctuations in grain prices that may occur during the production cycle of seed products. The majority of these contracts settle in cash. Historically, such settlements have not had a significant effect on liquidity, nor are they expected to be significant to the Company’s liquidity in the future. While we do not anticipate initiating any significant hedging activities, we believe our current credit facility provides the Company adequate flexibility with which to consider hedging activities in natural gas, interest rates or expanded use in seed and grain. We continue to evaluate the possibilities for hedging to manage the volatility associated with various aspects of our business.

 

Commodity Price Risk

 

The Company is exposed to market risk due to changes in natural gas prices. Natural gas is a raw material used in the production of various nitrogen-based products that the Company either manufactures at its East Dubuque plant or purchases from vendors. Market prices of nitrogen-based products are affected by changes in natural gas prices as well as supply and demand and other factors. In the normal course of business, the Company purchases nitrogen-based products during the winter and early spring to supply its needs during the high sales volume spring season. Nitrogen-based inventory remaining at the end of the spring season will be subject to market risk due to changes in natural gas prices and supply and demand. During the first nine months of 2004, the Company purchased natural gas for use in its East Dubuque facility on the spot market, but has also used short-term, fixed supply, fixed price purchase contracts which locked in pricing for a portion of its natural gas requirements. Currently, the Company is using a combination of short-term, fixed supply, fixed price purchase contracts along with purchases of natural gas on the spot market to fulfill its production requirements. These short-term, fixed supply, fixed price purchase contracts will lock in pricing for a portion of its natural gas requirements through the winter months that have demonstrated the highest degree of price volatility. Notwithstanding use of these purchase contracts, the Company is exposed to significant, although not excessive market risk due to the volatility of the spot natural gas markets. Changes in levels of natural gas prices and market prices of nitrogen-based products can materially affect the Company’s financial position and results of operations. The Company has experienced no difficulties in securing supplies of natural gas, however, natural gas is purchased at market prices and such purchases are subject to price volatility.

 

The Company engages in limited commodity hedging activities with respect to its grain and seed purchases. The Company attempts to use these hedging transactions to minimize exposures to fluctuations in grain prices that may occur during the production cycle of seed products. Grain and seed hedging activities are marked to market every month and price fluctuations are reflected in the consolidated statements of operations. Increases in commodity grain prices can expose the Company to increased cost associated with its commodity seed purchases to the extent that strategies in place do not perform as intended.

 

Interest Rate Risk

 

The Company is also exposed to changes in interest rates. The interest rates that we pay for borrowings under our credit facility are based primarily on the LIBOR rate of interest charged by the agent bank under our credit facility. Our operating results will be impacted by changes in interest rates. We estimate that based on an annual average balance on our credit facility that each 1% change in market interest rate will impact before tax earnings by approximately $1.2 million. Our First Mortgage Notes bear interest at a fixed rate of 10 1/4%. Some of our customer deposits also bear interest at a fixed rate, which is established on an annual basis at the beginning of each farming season based on prevailing market rates for similar programs in each of the regions in which we operate.

 

At September 30, 2004, the Company’s exposure to market risk factors had not materially changed from December 31, 2003.

 

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ITEM 4. CONTROLS AND PROCEDURES

 

(a) Evaluation of disclosure controls and procedures.

 

We maintain a system of controls and procedures designed to provide reasonable assurance on the reliability of our financial statements and other disclosures included in this report, as well as to safeguard assets from unauthorized use or disposition. The system is supported by formal policies and procedures. Appropriate actions are taken to address significant control deficiencies and other opportunities for improving the system as they are identified. However, no cost-effective internal control system will preclude all errors and irregularities, and management is necessarily required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures.

 

Based on their evaluation as of the end of the period covered by this Quarterly Report on Form 10-Q, our principal executive officer and principal financial officer have concluded that our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934 (the “Exchange Act”) are effective at the reasonable assurance level as of September 30, 2004.

 

(b) Changes in internal controls.

 

There were no significant changes in the Company’s internal controls or in other factors over financial reporting or in other factors during our last fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

 

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PART 2. OTHER INFORMATION

 

ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

 

(a)(1) Financial Statements:

 

The following condensed consolidated financial statements are included in Part 1, Item 1, of this Form 10-Q:

 

Condensed Consolidated Balance Sheets as of September 30, 2004 and December 31, 2003

 

Condensed Consolidated Statements of Operations for the Three and Nine months ended September 30, 2004 and 2003

 

Condensed Consolidated Statements of Cash Flows for the Nine months ended September 30, 2004 and 2003

 

(2) Financial Statement Schedules: None.

 

(3) Exhibits:

 

  3.01    Restated Certificate of Incorporation of the Company. †
  3.02    Certificate of Amendment of Restated Certificate of Incorporation of the Company. †
  3.03    Amended and Restated Bylaws of the Company. †
  4.01    Indenture dated as of April 22, 1999 by and among the Company, the Guarantors, and the United States Trust Company of New York, as Trustee. †
  4.02    Form of 10 1/4% First Mortgage Note Due 2009 (Included in Exhibit 4.01)†
10.03    Supply Agreement dated as of April 22, 1999 among IMC Kalium Ltd., IMC-Agrico Company and the Company. Portions of this exhibit have been omitted pursuant to a request for confidential treatment. †
10.04    Company Employee Savings and Investment Plan. †
10.05    Royster-Clark Group, Inc. 1999 Restricted Stock Purchase and Option Plan. †
10.06    Employment Agreement dated as of April 22, 1999 by and among Francis P. Jenkins, Jr., Royster-Clark Group, Inc. and Royster-Clark, Inc. †
10.16    Employment Agreement dated as of December 1, 1999 between Royster-Clark, Inc. and G. Kenneth Moshenek. ††
10.20    Employment Agreement dated as of December 1, 1999 between Royster-Clark, Inc. and Paul M. Murphy. †††
10.21    Amendment and Restatement of the April 22, 1999 Revolving Credit Agreement, dated as of December 22, 2003, among the Company, certain subsidiaries of the Company as the co-borrowers, various financial institutions as lenders, U.S. Bank National Association, as the administrative agent, a collateral agent and a lead arranger, The CIT Group/Business Credit, Inc., as a collateral agent and a lead arranger, and Bank of America, N.A. as a lead arranger. ‡
10.22    First Amendment to Amended and Restated Revolving Credit Agreement Among Royster-Clark, Inc., various financial institutions, U.S. Bank National Association, the CIT Group/Business Credit, Inc., and Supplement Amending the Borrower Pledge and Security Agreement and Subsidiary Pledge and Security Agreement dated March 26, 2004. ‡‡
31.01    Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer of Royster-Clark, Inc. *
31.02    Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer of Royster-Clark, Inc. *
32.01    Section 1350 Certifications. *

Incorporated by reference to Registration Statement on Form S-4 (Reg. No.: 333-81235) where it has been filed as an Exhibit.

 

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†† Incorporated by reference to identically numbered exhibit to Form 10K for the annual period ended December 31, 2000 (Reg. No.: 333-81235) filed on April 2, 2001.

 

††† Incorporated by reference to identically numbered exhibit to Form 10K for the annual period ended December 31, 2002 (Reg. No.: 333-81235) filed on September 30, 2003.

 

Incorporated by reference to identically numbered exhibit to Form 10K for the annual period ended December 31, 2003 (Reg. No.: 333-81235) filed on March 30, 2004.

 

‡‡ Incorporated by reference to identically numbered exhibit to Form 10Q for the quarterly period ended March 31, 2004 (Reg. No.: 333-81235) filed on May 14, 2004.

 

* Filed herein.

 

(b) Reports on Form 8-K

 

On August 12, 2004 we filed a report on Form 8-K which reported under Item 7, Item 9 and item 12, the issuance of a press release which reported second fiscal quarter ended June 30, 2004 operating and financial results for Royster-Clark, Inc. and furnished a copy of the earnings release to the Commission.

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned thereunto duly authorized.

 

        ROYSTER-CLARK, INC.

DATE: November 11, 2004

       
         /S/    JOEL F. DUNBAR        
       

Joel F. Dunbar

Vice President, Assistant Secretary and Controller

(on behalf of the Registrant and

as Chief Accounting Officer)

 

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