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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 

FORM 10-Q

 

(MARK ONE)

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

FOR THE QUARTERLY PERIOD ENDED JUNE 30, 2004

 

OR

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

FOR THE TRANSITION PERIOD FROM                      TO                     

 

COMMISSION FILE NUMBER: 1-16057

 

SYBRON DENTAL SPECIALTIES, INC.

(Exact name of registrant as specified in its charter)

 

DELAWARE   33-0920985

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

 

1717 WEST COLLINS AVENUE, ORANGE, CALIFORNIA 92867

(Address of principal executive offices) (Zip Code)

 

(714) 516-7400

(Registrant’s Telephone Number, Including area code)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes x    No ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

 

Yes x    No ¨

 

At August 3, 2004, there were 38,918,942 shares of the Registrant’s Common Stock outstanding.

 



SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

 

          PAGE

PART I -

   FINANCIAL INFORMATION     

Item 1.

   Financial Statements (unaudited)     
    

Condensed Consolidated Balance Sheets

   3
    

Condensed Consolidated Statements of Income

   4
    

Condensed Consolidated Statement of Stockholders’ Equity and Comprehensive Income

   5
    

Condensed Consolidated Statements of Cash Flows

   6
    

Notes to Unaudited Condensed Consolidated Financial Statements

   7

Item 2.

   Management’s Discussion and Analysis of Financial Condition and Results of Operations    17

Item 3.

   Quantitative and Qualitative Disclosures about Market Risk    29

Item 4.

   Controls and Procedures    30

PART II -

   OTHER INFORMATION     

Item 6.

   Exhibits and Reports on Form 8-K    31

Signature

   32

Exhibit Index

   33

 

2


PART I - FINANCIAL INFORMATION

 

ITEM 1. Financial Statements

 

SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED BALANCE SHEETS

(UNAUDITED)

 

    

June 30,

2004


  

September 30,

2003


    

(in thousands except

per share amounts)

ASSETS

Current assets:

             

Cash and cash equivalents

   $ 30,018    $ 22,868

Accounts receivable, net

     103,536      103,565

Inventories

     88,845      84,239

Deferred income taxes

     5,769      4,896

Prepaid expenses and other current assets

     12,701      11,624
    

  

Total current assets

     240,869      227,192

Property, plant and equipment, net

     80,428      80,750

Goodwill

     261,846      258,590

Intangible assets, net

     16,160      16,455

Other assets

     27,750      28,672
    

  

Total assets

   $ 627,053    $ 611,659
    

  

LIABILITIES AND STOCKHOLDERS’ EQUITY

Current liabilities:

             

Accounts payable

   $ 14,585    $ 19,620

Current portion of long-term debt

     768      3,714

Income taxes payable

     17,201      16,274

Accrued payroll and employee benefits

     29,974      28,712

Restructuring reserve

     1,125      1,486

Accrued rebates

     8,988      9,872

Accrued interest

     709      3,901

Other current liabilities

     14,008      10,917
    

  

Total current liabilities

     87,358      94,496

Long-term debt

     82,239      124,008

Senior subordinated notes

     150,000      150,000

Deferred income taxes

     12,885      13,748

Other liabilities

     22,677      21,422
    

  

Total liabilities

     355,159      403,674

Commitments and contingent liabilities

             

Stockholders’ equity:

             

Preferred stock, $0.01 par value; authorized 20,000 shares, no shares outstanding

     —        —  

Common stock, $0.01 par value; authorized 250,000 shares, 38,946 and 38,285 shares issued and outstanding at June 30, 2004 and September 30, 2003, respectively

     389      383

Additional paid-in capital

     87,778      74,934

Retained earnings

     172,031      126,044

Accumulated other comprehensive income

     11,696      6,624
    

  

Total stockholders’ equity

     271,894      207,985
    

  

Total liabilities and stockholders’ equity

   $ 627,053    $ 611,659
    

  

 

See accompanying notes to unaudited condensed consolidated financial statements.

 

3


SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED STATEMENTS OF INCOME

(UNAUDITED)

 

    

Three Months Ended

June 30,


   

Nine Months Ended

June 30,


 
     2004

    2003

    2004

    2003

 
     (in thousands except for per share amounts)  

Net sales

   $ 145,518     $ 134,232     $ 428,296     $ 388,648  

Cost of sales:

                                

Cost of products sold

     63,517       59,850       190,270       175,341  

Restructuring charge

     132       —         1,614       —    
    


 


 


 


Total cost of sales

     63,649       59,850       191,884       175,341  
    


 


 


 


Gross profit

     81,869       74,382       236,412       213,307  

Selling, general and administrative expenses

     51,976       44,799       150,969       131,573  

Amortization of intangible assets

     307       329       938       939  
    


 


 


 


Total selling, general and administrative expenses

     52,283       45,128       151,907       132,512  
    


 


 


 


Operating income

     29,586       29,254       84,505       80,795  

Other income (expense):

                                

Interest expense

     (4,677 )     (5,418 )     (14,778 )     (16,397 )

Amortization of deferred financing fees

     (401 )     (416 )     (1,210 )     (1,237 )

Other, net

     163       (35 )     120       825  
    


 


 


 


Income before income taxes

     24,671       23,385       68,637       63,986  

Income taxes

     8,141       8,406       22,650       23,835  
    


 


 


 


Net income

   $ 16,530     $ 14,979     $ 45,987     $ 40,151  
    


 


 


 


Basic earnings per share

   $ 0.43     $ 0.39     $ 1.19     $ 1.05  
    


 


 


 


Diluted earnings per share

   $ 0.41     $ 0.38     $ 1.15     $ 1.03  
    


 


 


 


Weighted average shares outstanding:

                                

Basic

     38,722       38,166       38,501       38,058  
    


 


 


 


Diluted

     40,343       39,735       40,143       38,874  
    


 


 


 


 

See accompanying notes to unaudited condensed consolidated financial statements.

 

4


SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED STATEMENT OF STOCKHOLDERS’ EQUITY AND COMPREHENSIVE INCOME

FOR THE NINE MONTHS ENDED JUNE 30, 2004

(UNAUDITED)

 

     Common Stock

  

Additional

Paid-in

Capital


  

Retained

Earnings


  

Accumulated

Other

Comprehensive

Income


  

Total

Stockholders’

Equity


    

Number of

Shares


   Par Value

           

Balance at September 30, 2003

   38,285    $ 383    $ 74,934    $ 126,044    $ 6,624    $ 207,985

Comprehensive income:

                                       

Net income

   —        —        —        45,987      —        45,987

Translation adjustment

   —        —        —        —        3,086      3,086

Unrealized gain on derivative instruments

   —        —        —        —        1,986      1,986
                                     

Total comprehensive income

                                      51,059

Issuance of common stock from stock options exercised

   608      5      8,769      —        —        8,774

Income tax benefit from stock options exercised

   —        —        2,904      —        —        2,904

Issuance of common stock from employee stock purchase plan

   53      1      1,171      —        —        1,172
    
  

  

  

  

  

Balance at June 30, 2004

   38,946    $ 389    $ 87,778    $ 172,031    $ 11,696    $ 271,894
    
  

  

  

  

  

 

See accompanying notes to unaudited condensed consolidated financial statements.

 

5


SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(UNAUDITED)

 

    

Nine Months Ended

June 30,


 
     2004

    2003

 
     (in thousands)  

Cash flows from operating activities:

                

Net income

   $ 45,987     $ 40,151  

Adjustments to reconcile net income to net cash provided by operating activities:

                

Depreciation

     9,785       8,637  

Amortization of intangible assets

     938       939  

Amortization of deferred financing fees

     1,210       1,237  

Gain on sales of property, plant and equipment

     (102 )     (659 )

Provision for losses on doubtful receivables

     586       223  

Inventory provisions

     2,436       2,180  

Deferred income taxes

     (1,118 )     (2,147 )

Income tax benefit from stock options exercised

     2,904       450  

Changes in assets and liabilities, net of effects of businesses acquired:

                

(Increase)/decrease in accounts receivable

     120       (10,930 )

(Increase)/decrease in inventories

     (5,592 )     3,640  

(Increase)/decrease in prepaid expenses and other current assets

     (1,077 )     1,219  

Increase/(decrease) in accounts payable

     (5,035 )     682  

Increase in income taxes payable

     927       11,444  

Increase in accrued payroll and employee benefits

     1,262       32  

Increase/(decrease) in accrued rebates

     (884 )     746  

Decrease in restructuring reserve

     (361 )     (2,094 )

Decrease in accrued interest

     (3,192 )     (3,366 )

Increase in other current liabilities

     3,091       3,084  

Net change in other assets and liabilities

     721       (2,898 )
    


 


Net cash provided by operating activities

     52,606       52,570  

Cash flows from investing activities:

                

Capital expenditures

     (8,537 )     (5,352 )

Proceeds from sales of property, plant, and equipment

     159       5,304  

Deposit

     —         (16,083 )

Payments for intangibles

     (750 )     (911 )
    


 


Net cash used in investing activities

     (9,128 )     (17,042 )

Cash flows from financing activities:

                

Proceeds from credit facility

     108,500       104,500  

Principal payments on credit facility

     (146,555 )     (141,074 )

Proceeds from long-term debt

     2,469       3,259  

Principal payments on long-term debt

     (9,345 )     (3,651 )

Payment of deferred financing fees

     —         (473 )

Proceeds from exercise of stock options

     8,774       3,105  

Proceeds from employee stock purchase plan

     1,172       —    
    


 


Net cash used in financing activities

     (34,985 )     (34,334 )

Effect of exchange rate changes on cash and cash equivalents

     (1,343 )     6,037  
    


 


Net increase in cash and cash equivalents

     7,150       7,231  

Cash and cash equivalents at beginning of period

     22,868       12,652  
    


 


Cash and cash equivalents at end of period

   $ 30,018     $ 19,883  
    


 


Supplemental cash flow information:

                

Cash paid during the period for interest

   $ 18,338     $ 20,625  
    


 


Cash paid during the period for income taxes

   $ 19,422     $ 11,603  
    


 


 

See accompanying notes to unaudited condensed consolidated financial statements.

 

6


SYBRON DENTAL SPECIALTIES, INC. AND SUBSIDIARIES

 

NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(AMOUNTS IN THOUSANDS EXCEPT PER SHARE AMOUNTS)

 

1. OVERVIEW AND BASIS OF PRESENTATION

 

Sybron Dental Specialties, Inc. (“SDS” or the “Company”) was incorporated in Delaware on July 17, 2000. At the time of its incorporation the Company was a wholly-owned subsidiary of Sybron International Corporation, which is now known as Apogent Technologies Inc. (“Apogent”). The Company was created to effect the spin-off by Apogent of its dental business. As a part of the spin-off, which occurred on December 11, 2000, Apogent transferred to SDS, along with certain other assets, all of the capital stock of Sybron Dental Management, Inc. (“SDM”), which owned, directly or indirectly, the stock or other equity interest in the subsidiaries that held substantially all of the assets and liabilities of Apogent’s then dental business. Apogent then distributed to its shareholders, by means of pro rata distribution, all of the Company’s outstanding common stock together with related preferred stock purchase rights (the “spin-off”). As a result, SDS became an independent, publicly-traded company.

 

The unaudited condensed consolidated financial statements reflect the operations of SDS and its wholly-owned subsidiaries and affiliates. The Company’s fiscal year ends on September 30. All significant intercompany balances and transactions have been eliminated in consolidation. The quarters ended June 30, 2004 and 2003 refer to the third quarters of fiscal years 2004 and 2003, respectively. The Company has reclassified certain prior year data to conform to the 2004 presentation.

 

In the opinion of management, all adjustments, which are necessary for a fair presentation of the results for the interim periods presented, have been included. All such adjustments were of a normal recurring nature. The results for the period ended June 30, 2004 are not necessarily indicative of the results to be expected for the full year. The condensed consolidated financial statements have been prepared in accordance with the instructions to Form 10-Q and do not include all of the information and note disclosures required by accounting principles generally accepted in the United States of America. This information should only be read in conjunction with the Company’s Annual Report on Form 10-K for the fiscal year ended September 30, 2003.

 

2. INVENTORIES

 

Inventories at June 30, 2004 and September 30, 2003 are presented below.

 

    

June 30,

2004


   

September 30,

2003


 

Raw materials and supplies

   $ 25,381     $ 21,851  

Work in process

     17,916       19,211  

Finished goods

     50,901       47,544  

Inventory reserves

     (5,353 )     (4,367 )
    


 


     $ 88,845     $ 84,239  
    


 


 

3. GOODWILL AND INTANGIBLE ASSETS, NET

 

Intangible assets are recorded at cost and are amortized using the straight-line method, over their estimated useful lives. The following table details the balances of the intangible assets as of June 30, 2004:

 

    

Gross Carrying

Amount


  

Accumulated

Amortization


  

Net Carrying

Amount


Intangibles Assets Subject To Amortization:

                    

Proprietary technology

   $ 16,057    $ 9,841    $ 6,216

Other

     14,806      14,572      234
    

  

  

Total

   $ 30,863    $ 24,413      6,450
    

  

      

Intangibles Assets Not Subject To Amortization:

                    

Trademarks

                   9,710
                  

Total Intangible Assets

                 $ 16,160
                  

 

7


4. EMPLOYEE BENEFIT PLANS

 

Pension and Other Postretirement Benefits: The Company participates in various defined benefit pension plans covering substantially all of its U.S. and Canadian employees. The benefits are generally based on various formulas, the principal factors of which are years of service and compensation. Plan assets are invested primarily in U.S. stocks, bonds and international stocks. In addition to the defined benefit plans, the Company provides certain health care benefits for certain U.S. employees, which are funded as costs are incurred. Eligible salaried employees who reached age 55 prior to January 1, 1996 became eligible for postretirement health care benefits only if they reach retirement age while working for SDS. In addition, under the current collective bargaining agreement between Kerr Corporation and the United Auto Workers, the bargaining unit employees qualify for postretirement health care benefits. The Company accrues, as current costs, the future lifetime retirement benefits for qualifying active employees. The postretirement health care plans currently follow a policy instituted by the predecessor of Apogent in 1986 where the Company’s contributions were frozen at the levels equal to the Company’s contributions on December 31, 1988, except where collective bargaining agreements or early retirement agreements prohibit such a freeze.

 

The following table provides the components of net periodic benefit cost:

 

     Pension Benefits

    Other Postretirement Benefits

    

Three Months
Ended

June 30,


   

Nine Months

Ended

June 30,


   

Three Months

Ended

June 30,


  

Nine Months

Ended

June 30,


     2004

    2003

    2004

    2003

    2004

   2003

   2004

   2003

Service cost

   $ 985     $ 786     $ 2,955     $ 2,358     $ 119    $ 73    $ 357    $ 219

Interest cost

     820       726       2,460       2,178       205      171      615      513

Expected return on plan assets

     (948 )     (768 )     (2,844 )     (2,304 )     —        —        —        —  

Amortization of prior service cost

     24       25       72       75       —        —        —        —  

Amortization of actuarial loss

     302       173       906       519       121      65      363      195
    


 


 


 


 

  

  

  

Net periodic benefit cost

   $ 1,183     $ 942     $ 3,549     $ 2,826     $ 445    $ 309    $ 1,335    $ 927
    


 


 


 


 

  

  

  

 

The Company is currently assessing the effects of the Medicare Prescription Drug Improvement and Modernization Act of 2003 (the Act). The accumulated benefit obligation and the net periodic benefit cost do not reflect the effects of the Act.

 

The Company’s funding policy is to generally make annual contributions in excess of both the minimum required contributions required by applicable regulations and the amount needed in order to avoid any Pension Benefit Guarantee Corporation (“PBGC”) variable premium payments, and to not have any additional minimum liability under SFAS No. 87 “Employers’ Accounting for Pensions.” The Company expects to contribute approximately $340 to its pension plan assets in fiscal 2004. As of June 30, 2004, $255 in contributions have been made this fiscal year.

 

5. RESTRUCTURING CHARGES

 

In January 2004, the Company implemented a plan to close the Tijuana facility by the end of the first quarter of fiscal 2005, and as a result of this plan, has recorded restructuring charges of $1,614 ($1,081 after tax) in the nine months ended June 30, 2004. The charges are comprised of severance and termination costs associated with the 246 employees whose employment the Company plans to terminate as a result of the closure; the related liability is recorded in other current liabilities.

 

In September 2002, the Company recorded a restructuring charge of approximately $3,666 ($2,353 after tax). The charge is primarily comprised of severance and termination costs associated with the 71 employees whose employment the Company terminated as a result of the consolidation of several of the Company’s European facilities into its Hawe Neos facility in Switzerland. Of the $3,666 restructuring charge, approximately $3,064 is related to cash payments for severance and contractual obligations, $300 for the cash payment of tax liabilities included in income taxes payable while the balance of approximately $302 relates to non-cash charges. The Company expects to complete the balance of the 2002 restructuring plan by the end of fiscal 2004.

 

8


The 2002 restructuring charge activity since September 30, 2002 and its components are as follows:

 

     Severance

  

Lease

Payments


  

Inventory

Write-Off


  

Fixed

Assets


   Tax

  

Contractual

Obligations


   Other

   Total

     (a)    (b)    (c)    (c)    (d)    (e)          

2002 Restructuring Charge

   $ 2,347    $ 332    $ 106    $ 196    $ 300    $ 229    $ 156    $ 3,666

Fiscal 2002 Non-Cash Charges

     70      —        —        —        —        —        43      113
    

  

  

  

  

  

  

  

September 30, 2002 Balance

     2,277      332      106      196      300      229      113      3,553

Fiscal 2003 Cash Payments

     1,761      278      —        —        —        229      80      2,348

Fiscal 2003 Non-Cash Charges

     —        —        106      196      —        —        —        302
    

  

  

  

  

  

  

  

September 30, 2003 Balance

     516      54      —        —        300      —        33      903

Fiscal 2004 Cash Payments

     355      —        —        —        —        —        —        355
    

  

  

  

  

  

  

  

June 30, 2004 Balance

   $ 161    $ 54    $ —      $ —      $ 300    $ —      $ 33    $ 548
    

  

  

  

  

  

  

  

 

(a) The amount primarily represents the charges for severance and termination costs associated with the 71 employees primarily located at several facilities throughout Europe whose employment the Company terminated as a result of the 2002 European restructuring plan.

 

(b) Amount represents lease payments on exited facilities.

 

(c) Amount represents write-offs of inventory and fixed assets associated with discontinued product lines.

 

(d) Amount represents $300 for tax liabilities included in income taxes payable.

 

(e) Amount represents certain contractual obligations.

 

In June 1998, SDS recorded a restructuring charge of approximately $14,600 (approximately $10,700 after tax) for the rationalization of certain acquired companies, combination of certain duplicate production facilities, movement of certain customer service and marketing functions, and the exiting of several product lines.

 

The 1998 restructuring charge activity since June 30, 1998 and its components are as follows:

 

     Severance

  

Lease

Payments


  

Shut-Down

Costs


  

Inventory

Write-Off


  

Fixed

Assets


   Tax

  

Contractual

Obligations


   Other

    Total

 
     (a)    (b)    (b)    (c)    (c)    (d)    (e)             

1998 Restructuring Charge

   $ 4,300    $ 300    $ 400    $ 4,600    $ 1,300    $ 700    $ 900    $ 2,100     $ 14,600  

Fiscal 1998 Cash Payments

     1,800      —        100      —        —        —        300      1,400       3,600  

Fiscal 1998 Non-Cash Charges

     —        —        —        4,600      1,300      —        —        —         5,900  
    

  

  

  

  

  

  

  


 


September 30, 1998 Balance

     2,500      300      300      —        —        700      600      700       5,100  

Fiscal 1999 Cash Payments

     1,300      300      300      —        —        —        300      400       2,600  

Adjustments(a)

     1,200      —        —        —        —        —        —        —         1,200  
    

  

  

  

  

  

  

  


 


September 30, 1999 Balance

     —        —        —        —        —        700      300      300       1,300  

Fiscal 2000 Cash Payments

     —        —        —        —        —        —        300      100       400  
    

  

  

  

  

  

  

  


 


September 30, 2000 and
September 30, 2001 Balance

     —        —        —        —        —        700      —        200       900  

Fiscal 2002 Cash Payments

     —        —        —        —        —        —        —        16       16  

Fiscal 2002 Non-Cash Charges

     —        —        —        —        —        —        —        7       7  
    

  

  

  

  

  

  

  


 


September 30, 2002 Balance

     —        —        —        —        —        700      —        177       877  

Fiscal 2003 Non-Cash Charges

     —        —        —        —        —        —        —        (6 )     (6 )
    

  

  

  

  

  

  

  


 


September 30, 2003 Balance

     —        —        —        —        —        700      —        183       883  

Fiscal 2004 Non-Cash Charges

     —        —        —        —        —        —        —        6       6  
    

  

  

  

  

  

  

  


 


June 30, 2004 Balance

   $ —      $ —      $ —      $ —      $ —      $ 700    $ —      $ 177     $ 877  
    

  

  

  

  

  

  

  


 


 

(a) The amount primarily represents severance and termination costs related to the 154 employees whose employment was terminated as a result of the 1998 restructuring plan. An adjustment of approximately $1,200 was made in fiscal 1999 to adjust the accrual primarily representing over accruals for anticipated costs associated with outplacement services, accrued fringe benefits, and severance associated with employees who were previously notified of termination and subsequently filled other company positions.

 

(b) Amount represents lease payments and shutdown costs on exited facilities.

 

(c) Amount represents write-offs of inventory and fixed assets associated with discontinued product lines.

 

(d) The charge of $700 represents a statutory tax relating to assets transferred from an exited sales facility in Switzerland.

 

(e) Amount represents certain contractual obligations.

 

9


6. SEGMENT INFORMATION

 

The Company is a global manufacturer and marketer of a broad range of consumable dental products and related small equipment, and a manufacturer and distributor of products for use in infection prevention in both the medical and dental markets. The Company’s subsidiaries operate in two business segments: Professional Dental and Orthodontics.

 

The following table presents the results of operations for these business segments for the quarter and nine month periods ended June 30:

 

THREE MONTHS ENDED JUNE 30,


  

Professional

Dental


   Orthodontics

   Eliminations

    Total SDS

2004

                            

Revenues:

                            

External customer

   $ 80,698    $ 64,820    $ —       $ 145,518

Intersegment

     569      1,084      (1,653 )     —  
    

  

  


 

Total revenues

   $ 81,267    $ 65,904    $ (1,653 )   $ 145,518
    

  

  


 

Gross profit

   $ 44,663    $ 37,206    $ —       $ 81,869

Selling, general and administrative expenses

     28,771      23,512      —         52,283

Operating income

     15,892      13,694      —         29,586

2003

                            

Revenues:

                            

External customer

   $ 77,785    $ 56,447    $ —       $ 134,232

Intersegment

     879      1,992      (2,871 )     —  
    

  

  


 

Total revenues

   $ 78,664    $ 58,439    $ (2,871 )   $ 134,232
    

  

  


 

Gross profit

   $ 41,816    $ 32,566    $ —       $ 74,382

Selling, general and administrative expenses

     24,824      20,304      —         45,128

Operating income

     16,992      12,262      —         29,254

 

10


NINE MONTHS ENDED JUNE 30,


  

Professional

Dental


   Orthodontics

   Eliminations

    Total SDS

2004

                            

Revenues:

                            

External customer

   $ 235,991    $ 192,305    $ —       $ 428,296

Intersegment

     2,481      3,003      (5,484 )     —  
    

  

  


 

Total revenues

   $ 238,472    $ 195,308    $ (5,484 )   $ 428,296
    

  

  


 

Gross profit

   $ 129,212    $ 107,200    $ —       $ 236,412

Selling, general and administrative expenses

     83,084      68,823      —         151,907

Operating income

     46,128      38,377      —         84,505

2003

                            

Revenues:

                            

External customer

   $ 225,528    $ 163,120    $ —       $ 388,648

Intersegment

     4,139      6,707      (10,846 )     —  
    

  

  


 

Total revenues

   $ 229,667    $ 169,827    $ (10,846 )   $ 388,648
    

  

  


 

Gross profit

   $ 122,689    $ 90,618    $ —       $ 213,307

Selling, general and administrative expenses

     74,246      58,266      —         132,512

Operating income

     48,443      32,352      —         80,795

 

The following table presents the segment assets as of June 30, 2004 compared to the prior fiscal year end:

 

    

Professional

Dental


   Orthodontics

   Total SDS

June 30, 2004

   $ 454,203    $ 172,850    $ 627,053

September 30, 2003

   $ 431,212    $ 180,447    $ 611,659

 

7. EARNINGS PER SHARE

 

Basic earnings per share are calculated by dividing net income available to common stockholders by the weighted average number of common shares outstanding during the period. Diluted earnings per share reflect the potential dilutive effect, calculated using the treasury stock method, of additional common shares that are issuable upon exercise of outstanding stock options as follows:

 

    

Three Months Ended

June 30,


  

Nine Months Ended

June 30,


     2004

   2003

   2004

   2003

Basic shares outstanding

(weighted average)

   38,722    38,166    38,501    38,058

Effect of dilutive securities

   1,621    1,569    1,642    816
    
  
  
  

Diluted shares outstanding

   40,343    39,735    40,143    38,874
    
  
  
  

 

Options outstanding during the three month and nine month periods ended June 30, 2004 to purchase approximately 60 shares of common stock were not included in the computation of dilutive shares because inclusion would be anti-dilutive. Options outstanding during the nine month period ended June 30, 2003 to purchase approximately 393 shares of common stock were also excluded in the computation of dilutive shares because inclusion would be anti-dilutive. No options to purchase shares of common stock were excluded from the computation of dilutive securities for the three months ended June 30, 2003.

 

8. STOCK-BASED COMPENSATION

 

The Company accounts for stock-based compensation using the intrinsic value method in accordance with Accounting Principles Board Opinion (“APB”) No. 25, “Accounting for Stock Issued to Employees,” and related interpretations.

 

11


As required under Statement of Financial Accounting Standards No. 123 (SFAS No. 123), “Accounting for Stock-Based Compensation,” as amended, the pro forma effects of stock-based compensation on net income and earnings per common share have been estimated as of the date of grant using the Black-Scholes option-pricing model.

 

The Black-Scholes option-pricing model was developed for use in estimating the fair value of traded options that have no vesting restrictions and are fully transferable and negotiable in a free trading market. In addition, option valuation models require the input of highly subjective assumptions, including the expected stock price volatility. Because the Company’s options have characteristics significantly different from those of traded options, and because changes in the subjective input assumptions can materially affect the fair value estimate, in the opinion of management, the existing models do not necessarily provide a reliable single measure of the fair value of its options. The Black-Scholes weighted average fair value of stock options granted during the nine months ended June 30, 2004, and 2003 was $8.11 and $4.43, respectively. There were no stock options granted in the quarters ended June 30, 2004 and 2003. The Black-Scholes weighted average estimated fair value of purchase rights pursuant to the employee stock purchase plan during the three months and nine months ended June 30, 2004 was $6.58 and $5.75, respectively.

 

For purposes of pro forma disclosures, the estimated fair value of each option is assumed to be amortized over its vesting period. The pro forma recognition of compensation expense under the fair value method on net income and earnings per share is as follows:

 

     Three Months Ended
June 30,


   Nine Months Ended
June 30,


     2004

   2003

   2004

   2003

Net income, as reported

   $ 16,530    $ 14,979    $ 45,987    $ 40,151

Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects

     914      659      2,954      2,019
    

  

  

  

Pro forma net income:

   $ 15,616    $ 14,320    $ 43,033    $ 38,132
    

  

  

  

Earnings per share:

                           

Basic - as reported

   $ 0.43    $ 0.39    $ 1.19    $ 1.05
    

  

  

  

Basic - pro forma

   $ 0.40    $ 0.38    $ 1.12    $ 1.00
    

  

  

  

Diluted - as reported

   $ 0.41    $ 0.38    $ 1.15    $ 1.03
    

  

  

  

Diluted - pro forma

   $ 0.39    $ 0.36    $ 1.07    $ 0.98
    

  

  

  

 

The pro forma net income may not be representative of future disclosures since the estimated fair value of stock options granted subsequent to the spin-off is amortized to expense over the vesting period, which was only a partial year in 2001, and additional options may be granted in varying quantities in future years.

 

9. CONDENSED CONSOLIDATING FINANCIAL INFORMATION

 

The Company’s domestic subsidiaries are guarantors of the Company’s 8 1/8% Senior Subordinated Notes due 2012, on an unsecured senior subordinated basis. Except to the extent necessary to avoid a fraudulent conveyance, the note guarantees are full and unconditional. The notes and the subsidiary guarantees are unsecured and subordinated to all of the Company’s and the Company’s guarantor subsidiaries’ existing and future unsubordinated debt, including debt under the credit facility entered into on June 6, 2002.

 

Prior to January 1, 2003, SDM was a guarantor subsidiary of the Company’s 8 1/8% Senior Subordinated Notes. Effective January 1, 2003, SDM was merged into SDS. Prior period condensed consolidating financial information has been adjusted to reflect this merger.

 

Below are the unaudited condensed consolidating balance sheets as of June 30, 2004 and September 30, 2003, statements of income for the three months and nine months ended June 30, 2004 and 2003, and statements of cash flows for the nine months ended June 30, 2004 and 2003, of Sybron Dental Specialties, Inc. and its subsidiaries, reflecting the subsidiary guarantors of the Senior Subordinated Notes.

 

Certain general corporate expenses have been allocated to the subsidiaries. As a matter of course, the Company retains certain assets and liabilities at the corporate level that are not allocated to the subsidiaries including, but not limited to, certain employee benefit, insurance and tax liabilities. Intercompany balances include receivables/payables incurred in the normal course of business in addition to investments and loans transacted by subsidiaries of the Company with other subsidiaries or with the Company.

 

12


Condensed Consolidating Balance Sheets

 

     As of June 30, 2004

    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


   Eliminations

    Consolidated

ASSETS                                      

Current assets:

                                     

Cash and cash equivalents

   $ (374 )   $ (1,080 )   $ 31,472    $ —       $ 30,018

Account receivable, net

     (5 )     55,030       48,511      —         103,536

Inventories

     —         56,712       32,133      —         88,845

Other current assets

     8,610       2,776       7,084      —         18,470
    


 


 

  


 

Total current assets

     8,231       113,438       119,200      —         240,869

Property, plant and equipment, net

     8,082       26,223       46,123      —         80,428

Goodwill

     —         192,975       68,871      —         261,846

Intangible assets, net

     —         16,039       121      —         16,160

Intercompany balances

     —         175,726       87,334      (263,060 )     —  

Other assets

     15,574       9,701       2,475      —         27,750
    


 


 

  


 

Total assets

   $ 31,887     $ 534,102     $ 324,124    $ (263,060 )   $ 627,053
    


 


 

  


 

LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)                                      

Current liabilities:

                                     

Account payable

   $ 111     $ 8,786     $ 5,688    $ —       $ 14,585

Current portion of long-term debt

     —         763       5      —         768

Income taxes payable

     (4,103 )     11,675       10,127      (498 )     17,201

Accrued expenses and other current liabilities

     8,509       25,568       20,727      —         54,804
    


 


 

  


 

Total current liabilities

     4,517       46,792       36,547      (498 )     87,358

Long-term debt

     12,500       69,739       —        —         82,239

Senior subordinated notes

     150,000       —         —        —         150,000

Deferred income taxes

     12,170       —         715      —         12,885

Other liabilities

     21,764       16       897      —         22,677

Intercompany balances

     179,158       —         —        (179,158 )     —  
    


 


 

  


 

Total liabilities

     380,109       116,547       38,159      (179,656 )     355,159

Stockholders’ equity (deficit):

                                     

Preferred stock

     —         —         —        —         —  

Common stock

     389       3,944       7,081      (11,025 )     389

Additional paid-in capital

     (262,971 )     277,630       143,200      (70,081 )     87,778

Retained earnings (accumulated deficit)

     (67,482 )     129,897       111,914      (2,298 )     172,031

Accumulated other comprehensive income (loss)

     (18,158 )     6,084       23,770      —         11,696
    


 


 

  


 

Total stockholders’ equity (deficit)

     (348,222 )     417,555       285,965      (83,404 )     271,894
    


 


 

  


 

Total liabilities and stockholders’ equity

   $ 31,887     $ 534,102     $ 324,124    $ (263,060 )   $ 627,053
    


 


 

  


 

 

13


Condensed Consolidating Balance Sheets

 

     As of September 30, 2003

    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


   Eliminations

    Consolidated

ASSETS                                      

Current assets:

                                     

Cash and cash equivalents

   $ 3,817     $ 1,164     $ 17,887    $ —       $ 22,868

Account receivable, net

     108       55,242       48,215      —         103,565

Inventories

     —         56,561       27,678      —         84,239

Other current assets

     7,845       2,695       5,980      —         16,520
    


 


 

  


 

Total current assets

     11,770       115,662       99,760      —         227,192

Property, plant and equipment, net

     8,684       25,544       46,522      —         80,750

Goodwill

     —         192,976       65,614      —         258,590

Intangible assets, net

     —         16,277       178      —         16,455

Intercompany balances

     —         186,371       75,946      (262,317 )     —  

Other assets

     15,395       10,897       2,380      —         28,672
    


 


 

  


 

Total assets

   $ 35,849     $ 547,727     $ 290,400    $ (262,317 )   $ 611,659
    


 


 

  


 

LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)                                      

Current liabilities:

                                     

Account payable

   $ 768     $ 13,665     $ 5,187    $ —       $ 19,620

Current portion of long-term debt

     —         1,285       2,429      —         3,714

Income taxes payable

     10,929       (1,183 )     6,735      (207 )     16,274

Accrued expenses and other current liabilities

     11,496       23,502       19,890      —         54,888
    


 


 

  


 

Total current liabilities

     23,193       37,269       34,241      (207 )     94,496

Long-term debt

     10,000       109,871       4,137      —         124,008

Senior subordinated notes

     150,000       —         —        —         150,000

Deferred income taxes

     13,036       —         712      —         13,748

Other liabilities

     20,528       94       800      —         21,422

Intercompany balances

     178,414       —         —        (178,414 )     —  
    


 


 

  


 

Total liabilities

     395,171       147,234       39,890      (178,621 )     403,674

Stockholders’ equity (deficit):

                                     

Preferred stock

     —         —         —        —         —  

Common stock

     4,274       53       7,081      (11,025 )     383

Additional paid-in capital

     (275,815 )     281,295       139,535      (70,081 )     74,934

Retained earnings (accumulated deficit)

     (70,045 )     113,330       85,349      (2,590 )     126,044

Accumulated other comprehensive income (loss)

     (17,736 )     5,815       18,545      —         6,624
    


 


 

  


 

Total stockholders’ equity (deficit)

     (359,322 )     400,493       250,510      (83,696 )     207,985
    


 


 

  


 

Total liabilities and stockholders’ equity

   $ 35,849     $ 547,727     $ 290,400    $ (262,317 )   $ 611,659
    


 


 

  


 

 

14


Condensed Consolidating Statements of Income

 

     For The Three Months Ended June 30, 2004

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

    Consolidated

 

Net sales

   $ —       $ 81,857     $ 65,314     $ (1,653 )   $ 145,518  

Cost of sales

     269       28,203       36,830       (1,653 )     63,649  
    


 


 


 


 


Gross profit

     (269 )     53,654       28,484       —         81,869  

Selling, general and administrative expenses

     7,335       28,709       16,239       —         52,283  
    


 


 


 


 


Operating income (loss)

     (7,604 )     24,945       12,245       —         29,586  

Other income (expense):

                                        

Interest expense

     (3,401 )     (1,315 )     39       —         (4,677 )

Amortization of deferred financing fees

     —         (401 )     —         —         (401 )

Other, net

     11,005       (9,982 )     (860 )     —         163  
    


 


 


 


 


Income before income taxes

     —         13,247       11,424       —         24,671  

Income taxes

     —         5,322       2,932       (113 )     8,141  
    


 


 


 


 


Net income

   $ —       $ 7,925     $ 8,492     $ 113     $ 16,530  
    


 


 


 


 


     For The Three Months Ended June 30, 2003

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

    Consolidated

 

Net sales

   $ —       $ 80,171     $ 56,932     $ (2,871 )   $ 134,232  

Cost of sales

     238       29,690       32,793       (2,871 )     59,850  
    


 


 


 


 


Gross profit

     (238 )     50,481       24,139       —         74,382  

Selling, general and administrative expenses

     4,390       26,757       13,981       —         45,128  
    


 


 


 


 


Operating income (loss)

     (4,628 )     23,724       10,158       —         29,254  

Other income (expense):

                                        

Interest expense

     (3,371 )     (1,866 )     (181 )     —         (5,418 )

Amortization of deferred financing fees

     —         (416 )     —         —         (416 )

Other, net

     8,255       (7,249 )     (1,041 )     —         (35 )
    


 


 


 


 


Income before income taxes

     256       14,193       8,936       —         23,385  

Income taxes

     (383 )     5,235       3,519       35       8,406  
    


 


 


 


 


Net income

   $ 639     $ 8,958     $ 5,417     $ (35 )   $ 14,979  
    


 


 


 


 


     For The Nine Months Ended June 30, 2004

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

    Consolidated

 

Net sales

   $ —       $ 236,105     $ 197,675     $ (5,484 )   $ 428,296  

Cost of sales

     817       85,640       110,911       (5,484 )     191,884  
    


 


 


 


 


Gross profit

     (817 )     150,465       86,764       —         236,412  

Selling, general and administrative expenses

     19,785       85,002       47,120       —         151,907  
    


 


 


 


 


Operating income (loss)

     (20,602 )     65,463       39,644       —         84,505  

Other income (expense):

                                        

Interest expense

     (10,174 )     (4,532 )     (72 )     —         (14,778 )

Amortization of deferred financing fees

     —         (1,210 )     —         —         (1,210 )

Other, net

     30,776       (27,542 )     (3,114 )     —         120  
    


 


 


 


 


Income before income taxes

     —         32,179       36,458       —         68,637  

Income taxes

     —         13,048       9,893       (291 )     22,650  
    


 


 


 


 


Net income

   $ —       $ 19,131     $ 26,565     $ 291     $ 45,987  
    


 


 


 


 


 

15


     For The Nine Months Ended June 30, 2003

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

    Consolidated

 

Net sales

   $ —       $ 229,164     $ 170,330     $ (10,846 )   $ 388,648  

Cost of sales

     760       91,691       93,736       (10,846 )     175,341  
    


 


 


 


 


Gross profit

     (760 )     137,473       76,594       —         213,307  

Selling, general and administrative expenses

     16,689       75,412       40,411       —         132,512  
    


 


 


 


 


Operating income (loss)

     (17,449 )     62,061       36,183       —         80,795  

Other income (expense):

                                        

Interest expense

     (10,583 )     (5,469 )     (345 )     —         (16,397 )

Amortization of deferred financing fees

     —         (1,237 )     —         —         (1,237 )

Other, net

     28,038       (24,258 )     (2,955 )     —         825  
    


 


 


 


 


Income before income taxes

     6       31,097       32,883       —         63,986  

Income taxes

     (478 )     13,736       10,642       (65 )     23,835  
    


 


 


 


 


Net income

   $ 484     $ 17,361     $ 22,241     $ 65     $ 40,151  
    


 


 


 


 


 

16


Condensed Consolidating Statements of Cash Flows

 

     For The Nine Months Ended June 30, 2004

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

   Consolidated

 

Cash flows provided by (used in) operating activities

   $ (13,388 )   $ 31,913     $ 34,081     $ —      $ 52,606  

Cash flows from investing activities:

                                       

Capital expenditures

     (899 )     (4,576 )     (3,062 )     —        (8,537 )

Proceeds from sales of property, plant, and equipment

     —         92       67       —        159  

Payments for intangibles

     —         (631 )     (119 )     —        (750 )
    


 


 


 

  


Net cash used in investing activities

     (899 )     (5,115 )     (3,114 )     —        (9,128 )

Cash flows from financing activities:

                                       

Proceeds from credit facility

     73,500       35,000       —         —        108,500  

Principal payments on credit facility

     (71,000 )     (75,555 )     —         —        (146,555 )

Proceed from long-term debt

     —         —         2,469       —        2,469  

Principal payments on long-term debt

     —         (60 )     (9,285 )     —        (9,345 )

Proceeds from exercise of stock options

     8,774       —         —         —        8,774  

Proceeds from employee stock purchase plan

     1,172       —         —         —        1,172  
    


 


 


 

  


Net cash provided by (used in) financing activities

     12,446       (40,615 )     (6,816 )     —        (34,985 )

Effect of exchange rate changes on cash and cash equivalents

     (2,408 )     269       796       —        (1,343 )

Net change in intercompany balances

     58       11,304       (11,362 )     —        —    
    


 


 


 

  


Net increase (decrease) in cash and cash equivalents

     (4,191 )     (2,244 )     13,585       —        7,150  

Cash and cash equivalents at beginning of period

     3,817       1,164       17,887       —        22,868  
    


 


 


 

  


Cash and cash equivalents at end of period

   $ (374 )   $ (1,080 )   $ 31,472     $ —      $ 30,018  
    


 


 


 

  


Supplemental cash flow information:

                                       

Cash paid during the period for interest

   $ 13,218     $ 5,027     $ 93     $ —      $ 18,338  
    


 


 


 

  


Cash paid during the period for income taxes

   $ 12,151     $ —       $ 7,271     $ —      $ 19,422  
    


 


 


 

  


 

Condensed Consolidating Statements of Cash Flows

 

     For The Nine Months Ended June 30, 2003

 
    

Sybron Dental

Specialties


   

Guarantor

Subsidiaries


   

Non

Guarantor

Subsidiaries


    Eliminations

    Consolidated

 

Cash flows provided by (used in) operating activities

   $ (14,558 )   $ 45,112     $ 21,903     $ 113     $ 52,570  

Cash flows from investing activities:

                                        

Capital expenditures

     (648 )     (2,359 )     (2,345 )     —         (5,352 )

Proceeds from sales of property, plant, and equipment

     —         5,234       70       —         5,304  

Deposit

     —         —         (16,083 )     —         (16,083 )

Payments for intangibles

     —         (831 )     (80 )     —         (911 )
    


 


 


 


 


Net cash provided by (used in) investing activities

     (648 )     2,044       (18,438 )     —         (17,042 )

Cash flows from financing activities:

                             —            

Proceeds from credit facility

     99,500       5,000       —         —         104,500  

Principal payments on credit facility

     (125,000 )     (16,074 )     —         —         (141,074 )

Proceed from long-term debt

     —         —         3,259       —         3,259  

Principal payments on long-term debt

     —         (142 )     (3,509 )     —         (3,651 )

Payment of deferred financing fees

     —         (473 )     —         —         (473 )

Proceeds from exercise of stock options

     3,105       —         —         —         3,105  
    


 


 


 


 


Net cash used in financing activities

     (22,395 )     (11,689 )     (250 )     —         (34,334 )

Effect of exchange rate changes on cash and cash equivalents

     (3,598 )     7,282       2,466       (113 )     6,037  

Net change in intercompany balances

     41,431       (40,975 )     (456 )     —         —    
    


 


 


 


 


Net increase in cash and cash equivalents

     232       1,774       5,225       —         7,231  

Cash and cash equivalents at beginning of period

     (4 )     (3,928 )     16,584       —         12,652  
    


 


 


 


 


Cash and cash equivalents at end of period

   $ 228     $ (2,154 )   $ 21,809     $ —       $ 19,883  
    


 


 


 


 


Supplemental cash flow information:

                                        

Cash paid during the period for interest

   $ 14,200     $ 6,147     $ 278     $ —       $ 20,625  
    


 


 


 


 


Cash paid during the period for income taxes

   $ 2,836     $ —       $ 8,767     $ —       $ 11,603  
    


 


 


 


 


 

ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

When we use the terms “SDS,” “we,” “us,” “Company,” or “our” in this report, unless the context requires otherwise, we are referring to Sybron Dental Specialties, Inc. and its subsidiaries and their respective predecessors that comprised Apogent’s dental business prior to the spin-off. Our fiscal year ends on September 30 and, accordingly, all references to quarters refer to our fiscal quarters. The quarters ended June 30, 2004 and 2003 refer to the third quarters of fiscal 2004 and 2003, respectively.

 

17


General

 

We are a leading global manufacturer and marketer of a broad range of consumable dental products and related small equipment, and a manufacturer and distributor of products for use in infection prevention in both the medical and dental markets. Our subsidiaries operate in two business segments:

 

  Professional Dental. We develop and manufacture a variety of branded dental consumable products and consumable infection prevention products sold through independent distributors to the dental industry worldwide, as well as to medical markets; and

 

  Orthodontics. We develop, manufacture, and market an array of consumable orthodontic products and endodontic products to orthodontic and endodontic specialists worldwide.

 

Our primary subsidiaries in each of our business segments are as follows:

 

Professional Dental


       

Orthodontics


Kerr Corporation

       

Ormco Corporation

Kerr Italia S.p.A

       

Ormco B.V.

Sybron Canada Limited

       

Ormodent Group

Pinnacle Products, Inc.

       

Allesee Orthodontic Appliances, Inc.

KerrHawe S.A.

         

Metrex Research Corporation

         

SpofaDental a.s

         

 

Results of Operations

 

Overview

 

Our net sales in the third quarter of fiscal 2004 were $145.5 million, an increase of 8.4% over the corresponding prior year period, of which 3.7% is due to net internal growth, 2.4% is due to the acquisition of SpofaDental a.s. in the fourth quarter of fiscal 2003, and 2.3% is due to favorable currency translation. For the first nine month period of fiscal 2004, net sales were $428.3 million, an increase of 10.2% over the corresponding prior year period, of which 4.3% is due to favorable currency translation, 3.3% is due to net internal growth, and 2.6% is due to the acquisition of SpofaDental a.s. in the fourth quarter of fiscal 2003.

 

Our domestic sales for the third quarter ended June 30, 2004 were $77.8 million, representing an increase of $2.9 million or 3.9% over the comparable prior year period. For the first nine months of fiscal 2004, domestic sales were $225.8 million or 2.6% over the comparable prior year period. International sales increased by $8.4 million, or 14.1%, to $67.7 million for the quarter ended June 30, 2004 compared to the same period in the prior year. In the first nine months of fiscal 2004, international sales increased $34.0 million to $202.5 million, or 20.2% higher than the prior year period. Foreign currency fluctuations in the three and nine month periods ended June 30, 2004 represented $3.3 million and $16.7 million, respectively, of the increase in international sales over the comparable prior year periods. In addition, increased sales were partially due to the Spofa acquisition in August 2003.

 

In the third quarter, the revenues in our Orthodontics segment continued to reflect solid growth in both our domestic and international sales. Both the demand for the Damon 2 self-ligating bracket and the Inspire® Ice clear-ceramic bracket, which was introduced in the first quarter of this fiscal year, are also contributing to the increased sales in the segment. We continue to promote the Damon 2 system through educational seminars, and we experienced a very successful preview promotion for our new Damon 3 self-ligating bracket in the third quarter. One minor consequence we may experience as a by-product of our introduction of the Damon 3 system is a potential slowing of orders of our Damon 2 system as Damon users await the availability of the new system. As a result, this could have a modest negative impact on the overall sales for the Orthodontics segment in the fourth quarter. Our endodontic line is another contributor to our growth in the quarter third quarter of fiscal 2004. The increase in the number of our sales representatives in Europe dedicated to endodontics is proceeding as planned, and should continue to create long-term growth opportunities in this market.

 

In fiscal 2003 we transferred the net sales of a portion of our endodontic product line from the Professional Dental segment to the Orthodontic segment. At the commencement of the 2004 fiscal year we transferred certain other products of our European endodontic product line from the Professional Dental segment to the Orthodontics segment. The operating results of the Professional Dental segment for fiscal year 2004 do not include the net sales of the recently transferred European endodontic product line. They are,

 

18


however, included in the segment’s fiscal 2003 results. The operating results of the Orthodontics segment include the net sales of the recently transferred European endodontic product line in fiscal year 2004, but do not reflect the net sales of those products in the prior year fiscal period. While the transfer impacted the respective results of operations we reported for the Professional Dental and Orthodontics segments for fiscal 2004, there was no impact on our reported consolidated results of operations for the third fiscal quarter and first nine months of 2004. One factor we expect to have a slightly negative impact on our Orthodontics segment’s revenues going forward is the reductions to regulatory health reimbursement programs in Germany.

 

Our Professional Dental segment had negative internal growth of 0.7% for the third quarter of 2004 when compared to the third quarter of the prior fiscal year, largely due to the result of a decrease in the net sales of our LED curing light. The LED curing light was introduced in the first quarter of fiscal 2003 and generated significant net sales during the first three fiscal quarters of 2003. We expect our LED curing light sales comparison to prior periods to continue to reflect lower revenues for the remainder of fiscal 2004. Excluding equipment sales, which include the LED curing light, the segment experienced 3.7% in internal growth over the prior year period. Contributing to this growth were strong sales of the Premise nanocomposite, the new HiRes magnification loupe and our line of infection prevention products. Finally, the introduction of a new impression material developed by our SpofaDental business for sale in the Central and Eastern European markets also produced an increase in sales in the quarter for this segment.

 

Operating income for the third quarter of fiscal 2004 was $29.6 million, representing a slight increase from the corresponding fiscal 2003 period. For the first nine months of fiscal 2004, our operating income was $84.5 million or 4.6% higher than the prior year period. Our gross margins in the first nine months of fiscal 2004 were negatively impacted by $1.6 million in expenses due to the rationalization of Ormco’s production facility in Tijuana, Mexico. We expect only minimal additional future expense associated with the closing of the facility. Selling, general and administrative expenses for the quarter ended June 30, 2004 were $7.2 million, or 15.9% higher than the selling, general and administrative expenses in the corresponding prior year period. The increase in selling, general and administrative expense is primarily the result of increased legal expenses related to patent infringement lawsuits and the evaluation of prospective mergers and acquisitions, foreign currency translation, increased research and development, and expenses incurred by SpofaDental a.s., acquired in August 2003. We are also continuing to incur expenses in association with the Sarbanes-Oxley Section 404 compliance efforts, both in terms of one-time costs as well as ongoing expenses. We expect these costs to be minimal for the remainder of fiscal 2004.

 

Interest expense in the third quarter of fiscal 2004 was $4.7 million, or $0.7 million less than the prior year period. The decrease was a result of lower average debt in the quarter of $240.6 million, or $65.2 million less than in the prior year period, partially offset by an increase in the average interest rate to 7.7%, from 6.7% in the prior year period. The average interest rate is expected to continue to increase in fiscal 2004 as we pay down our floating rate debt, which carries a lower interest rate than our fixed rate debt.

 

Income taxes in the third quarter of fiscal 2004 were $8.1 million, or 33.0% of income before taxes as compared to income taxes of $8.4 million, or 35.9% of income before taxes in the corresponding fiscal 2003 period. The reduction in our tax rate is primarily attributable to the benefits resulting from the consolidation of several of our European facilities into Switzerland, which has a lower tax rate. We believe that our effective tax rate for the full year will remain at 33.0%. However, this is based on current assumptions regarding the income contributions from our various operations around the world. Should the income contributions from territories with higher tax rates exceed our expectations, then our effective tax rate could be higher than 33.0%.

 

We are continuing with our consolidation of Spofa’s operations from five facilities to one facility, and we anticipate the associated expenses to significantly offset Spofa’s profit contribution this fiscal year. We believe that we will see higher operating margins from Spofa once the consolidation is complete.

 

Quarter Ended June 30, 2004 Compared to the Quarter Ended June 30, 2003

 

Net Sales

 

Net Sales


      

Fiscal

2004


  

Fiscal

2003


         (in thousands)

Professional Dental

       $ 80,698    $ 77,785

Orthodontics

         64,820      56,447
        

  

Total Net Sales

       $ 145,518    $ 134,232
        

  

 

19


Overall Company. Net sales for the quarter ended June 30, 2004 increased by $11.3 million, or 8.4%, from the corresponding fiscal 2003 quarter.

 

Professional Dental. Increased net sales in the Professional Dental segment resulted primarily from: (a) net sales of new products (approximately $4.2 million), (b) the net sales of products from an acquired company (approximately $3.8 million), and (c) favorable foreign currency fluctuations (approximately $1.5 million). The increase in net sales was partially offset by: (a) decreased net sales of existing products (approximately $5.2 million), (b) a decrease in net sales due to the transfer to the Orthodontics segment (approximately $1.2 million) of the European endodontic product sales, and (c) increased rebate payments (approximately $0.2 million).

 

Orthodontics. Increased net sales in the Orthodontics segment resulted primarily from: (a) net sales of new products (approximately $2.9 million), (b) increased net sales of existing products (approximately $3.1 million), (c) favorable foreign currency fluctuations (approximately $1.6 million), and (d) an increase in net sales due to the transfer from the Professional Dental segment (approximately $1.2 million) of the European endodontic product sales. The increase in net sales was offset by increased rebate payments (approximately $0.4 million).

 

Gross Profit

 

Gross Profit


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 44,663    55.3 %   $ 41,816    53.8 %

Orthodontics

         37,206    57.4       32,566    57.7  
        

  

 

  

Total Gross Profit

       $ 81,869    56.3 %   $ 74,382    55.4 %
        

  

 

  

 

Overall Company. Gross profit for the quarter ended June 30, 2004 increased by $7.5 million or 10.1% from the corresponding fiscal 2003 quarter.

 

Professional Dental. Increased gross profit in the Professional Dental segment resulted primarily from: (a) gross profit relating to new products (approximately $2.3 million), (b) gross profit derived from the net sales of products of an acquired company (approximately $1.9 million), (c) an increase in sales of higher margin products (approximately $1.6 million), (d) favorable foreign currency fluctuations (approximately $0.8 million), and (e) inventory adjustments (approximately $0.1 million). The increase in gross profit was partially offset by: (a) decreased net sales of existing products (approximately $3.4 million), (b) decreased gross profit due to the transfer to the Orthodontics segment (approximately $0.3 million) of the European endodontic product line, and (c) increased rebate (approximately $0.2 million).

 

Orthodontics. Increased gross profit in the Orthodontics segment resulted primarily from: (a) increased net sales of existing products (approximately $1.6 million), (b) gross profit relating to new products (approximately $1.7 million), (c) an increase in sales of higher margin products (approximately $1.7 million), (d) favorable foreign currency fluctuations (approximately $1.6 million), (e) increased gross profit due to the transfer from the Professional Dental segment (approximately $0.3 million) of the European endodontic product line, and (f) inventory adjustments (approximately $0.2 million, primarily due to physical inventory adjustments). The increase in gross profit was partially offset by: (a) unfavorable manufacturing variances (approximately $1.8 million), (b) increased rebate (approximately $0.4 million), (c) costs related to the closure of the manufacturing facility in Mexico (approximately $0.1 million), and (d) increased royalty expense (approximately $0.1 million).

 

Selling, General and Administrative Expenses

 

Selling, General and Administrative

Expenses


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 28,771    35.7 %   $ 24,824    31.9 %

Orthodontics

         23,512    36.3       20,304    36.0  
        

  

 

  

Total Selling, General and Administrative Expenses

   $ 52,283    35.9 %   $ 45,128    33.6 %
        

  

 

  

 

20


Overall Company. Selling, general and administrative expenses for the quarter ended June 30, 2004 increased by $7.1 million or 15.9% from the corresponding fiscal 2003 quarter.

 

Professional Dental. Increased selling, general and administrative expenses in the Professional Dental segment resulted primarily from: (a) expenses of an acquired company (approximately $1.4 million), (b) an increase in expenses relating to foreign currency fluctuations (approximately $1.2 million), (c) increased general and administrative expenses (approximately $1.0 million), and (d) increased selling and marketing expenses (approximately $0.3 million).

 

Orthodontics. Increased selling, general and administrative expenses in the Orthodontics segment resulted primarily from: (a) increased general and administrative expenses (approximately $1.8 million), (b) increased selling and marketing expenses (approximately $0.9 million), (c) increased research and development expenses (approximately $0.3 million), and (d) increased expenses related to foreign currency fluctuations (approximately $0.2 million).

 

Operating Income

 

Operating Income


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 15,892    19.7 %   $ 16,992    21.8 %

Orthodontics

         13,694    21.1       12,262    21.7  
        

  

 

  

Total Operating Income

       $ 29,586    20.3 %   $ 29,254    21.8 %
        

  

 

  

 

As a result of the foregoing, operating income for the quarter ended June 30, 2004 increased by 1.1% or $0.3 million from operating income in the corresponding quarter of fiscal 2003.

 

Interest Expense

 

Interest expense was $4.7 million in the third quarter of fiscal 2004, a decrease of $0.7 million from the corresponding fiscal 2003 quarter. The decrease resulted from reduced average debt balances from $305.8 million in fiscal 2003 to $240.6 million in fiscal 2004, partially offset by an increase in the average interest rate on debt from 6.7% in fiscal 2003 to 7.7% in fiscal 2004. The debt that was repaid in the third quarter of fiscal 2004 was adjustable rate debt with a lower average interest rate than the remaining debt. This decrease in debt and increase in average interest rates is expected to continue for the balance of the year.

 

Income Taxes

 

Taxes on income in the third quarter of fiscal 2004 were $8.1 million, or 33.0% of income before taxes as compared to taxes on income of $8.4 million, or 35.9% of income before taxes in the corresponding 2003 period.

 

Nine Months Ended June 30, 2004 Compared to the Nine Months Ended June 30, 2003

 

Net Sales

 

Net Sales


      

Fiscal

2004


  

Fiscal

2003


         (in thousands)

Professional Dental

       $ 235,991    $ 225,528

Orthodontics

         192,305      163,120
        

  

Total Net Sales

       $ 428,296    $ 388,648
        

  

 

Overall Company. Net sales for the nine months ended June 30, 2004 increased by $39.6 million, or 10.2%, from the corresponding fiscal 2003 period.

 

21


Professional Dental. Increased net sales in the Professional Dental segment resulted primarily from: (a) the net sales of products from an acquired company (approximately $11.4 million), (b) favorable foreign currency fluctuations (approximately $8.0 million) and (c) net sales of new products (approximately $7.8 million). The increase in net sales was partially offset by: (a) decreased net sales of existing products (approximately $12.1 million), (b) a decrease in net sales due to the transfer to the Orthodontics segment (approximately $3.8 million) of the European endodontic product sales, and (c) increased rebate payments (approximately $0.9 million).

 

Orthodontics. Increased net sales in the Orthodontics segment resulted primarily from: (a) increased net sales of existing products (approximately $10.9 million), (b) favorable foreign currency fluctuations (approximately $8.7 million), (c) net sales of new products (approximately $5.9 million), and (d) an increase in net sales due to the transfer from the Professional Dental segment (approximately $3.8 million) of the European endodontic product sales. The increase in net sales was offset by increased rebate payments (approximately $0.1 million).

 

Gross Profit

 

Gross Profit


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 129,212    54.8 %   $ 122,689    54.4 %

Orthodontics

         107,200    55.7       90,618    55.6  
        

  

 

  

Total Gross Profit

       $ 236,412    55.2 %   $ 213,307    54.9 %
        

  

 

  

 

Overall Company. Gross profit for the nine months ended June 30, 2004 increased by $23.1 million or 10.8% from the corresponding fiscal 2003 period.

 

Professional Dental. Increased gross profit in the Professional Dental segment resulted primarily from: (a) gross profit derived from the net sales of products of an acquired company (approximately $5.8 million), (b) gross profit relating to new products (approximately $4.5 million), (c) favorable foreign currency fluctuations (approximately $4.0 million), and (d) an increase in sales of higher margin products (approximately $1.5 million). The increase in gross profit was partially offset by: (a) decreased net sales of existing products (approximately $7.3 million), (b) decreased gross profit due to the transfer to the Orthodontics segment (approximately $0.9 million) of the European endodontic product line, (c) increased rebate (approximately $0.9 million), and (d) inventory adjustments (approximately $0.2 million).

 

Orthodontics. Increased gross profit in the Orthodontics segment resulted primarily from: (a) favorable foreign currency fluctuations (approximately $8.7 million), (b) increased net sales of existing products (approximately $5.7 million), (c) gross profit relating to new products (approximately $3.3 million), (d) favorable manufacturing variances (approximately $1.2 million), (e) increased gross profit due to the transfer from the Professional Dental segment (approximately $0.9 million) of the European endodontic product line, and (f) inventory adjustments (approximately $0.1 million). The increase in gross profit was partially offset by: (a) costs related to the closure of the manufacturing facility in Mexico (approximately $1.6 million) (b) a decrease in sales of higher margin products (approximately $1.2 million), (c) increased royalty expense (approximately $0.4 million), and (d) increased rebate (approximately $0.1 million).

 

Selling, General and Administrative Expenses

 

Selling, General and Administrative

Expenses


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 83,084    35.2 %   $ 74,246    32.9 %

Orthodontics

         68,823    35.8       58,266    35.7  
        

  

 

  

Total Selling, General and Administrative Expenses

   $ 151,907    35.5 %   $ 132,512    34.1 %
        

  

 

  

 

Overall Company. Selling, general and administrative expenses for the nine months ended June 30, 2004 increased by $19.4 million or 14.6% from the corresponding fiscal 2003 period.

 

22


Professional Dental. Increased selling, general and administrative expenses in the Professional Dental segment resulted primarily from: (a) expenses of an acquired company (approximately $4.0 million), (b) an increase in expenses relating to foreign currency fluctuations (approximately $2.6 million), (c) increased selling and marketing expenses (approximately $1.5 million), (d) increased general and administrative expenses (approximately $0.6 million), and (e) increased research and development expenses (approximately $0.1 million).

 

Orthodontics. Increased selling, general and administrative expenses in the Orthodontics segment resulted primarily from: (a) increased selling and marketing expenses (approximately $4.9 million), (b) increased general and administrative expenses (approximately $3.8 million), (c) increased expenses related to foreign currency fluctuations (approximately $1.3 million), and (d) increased research and development expenses (approximately $0.6 million).

 

Operating Income

 

Operating Income


      

Fiscal

2004


  

Percent of

Net Sales


   

Fiscal

2003


  

Percent of

Net Sales


 
         (in thousands, except percentages)  

Professional Dental

       $ 46,128    19.5 %   $ 48,443    21.5 %

Orthodontics

         38,377    20.0       32,352    19.8  
        

  

 

  

Total Operating Income

       $ 84,505    19.7 %   $ 80,795    20.8 %
        

  

 

  

 

As a result of the foregoing, operating income for the nine months ended June 30, 2004 increased by 4.6% or $3.7 million from operating income in the corresponding fiscal 2003 period.

 

Interest Expense

 

Interest expense was $14.8 million in the first nine months of fiscal 2004, a decrease of $1.6 million from the corresponding fiscal 2003 period. The decrease resulted from reduced average debt balances from $321.6 million in fiscal 2003 to $255.3 million in fiscal 2004, partially offset by an increase in the average interest rate on debt from 6.73% in fiscal 2003 to 7.61% in fiscal 2004. The debt that was repaid in the first nine months of fiscal 2004 was adjustable rate debt with a lower average interest rate than the remaining debt. This increase in interest rates is expected to continue for the balance of the year.

 

Income Taxes

 

Taxes on income in the first nine months of fiscal 2004 were $22.7 million, or 33.0% of income before taxes as compared to taxes on income of $23.8 million, or 37.3% of income before taxes in the corresponding 2003 period.

 

Liquidity and Capital Resources

 

Our main source of liquidity is cash generated by operating activities and, to a lesser extent, borrowings under our credit facility (“Credit Facility”). The borrowings under our Credit Facility are made from our $150.0 million revolving credit facility, which is part of our $350 million syndicated credit facility. As of June 30, 2004, $133.3 million of the $150.0 million revolving credit facility was available for borrowing. As result of the recent upgrade in our credit rating by Standard & Poor’s and Moody’s Investors Service, we amended our credit facility effective July 14, 2004, and received a 50 basis point reduction in the margin on our term loan and amended our covenants to allow us to utilize up to $100 million for stock repurchases or dividend payments, at our discretion. Previously we were limited to $25 million for these purposes. We currently have no plans to initiate a stock repurchase program or begin issuing dividends.

 

Cash provided by operations for the nine months ended June 30, 2004 was $52.6 million, as compared to $52.6 million in the comparable prior year period. Working capital increased to $153.5 million at June 30, 2004 from $132.7 million at September 30, 2003. The current ratio increased to 2.8:1 at June 30, 2004 from 2.4:1 at September 30, 2003, primarily due to an increase in cash at our foreign subsidiaries and decreases in accounts payable and accrued interest. Days sales outstanding (“DSO”) was 59.3 days for the three months ended June 30, 2004, as compared to 58.7 days for the three months ended June 30, 2003, and 60.1 days for the three

 

23


months ended September 30, 2003. Inventory days were 123 as of June 30, 2004, as compared to 132 days at June 30, 2003, due to our increased focus on supply chain and inventory management. Inventory levels increased modestly at June 30, 2004, as compared to March 31, 2004, as inventory of certain products was built to cover expected demand during the transition of manufacturing from our Tijuana facility to other facilities in Mexico. We expect inventory levels to remain relatively flat over the remainder of the fiscal year.

 

Capital expenditures for property, plant and equipment were $8.5 million and $5.4 million for the first nine months of fiscal 2004 and fiscal 2003, respectively. A significant portion of the $3.1 million increase from fiscal 2003 to fiscal 2004 is due to the modernization of our European manufacturing facilities. We expect capital expenditures for all of fiscal 2004 to be approximately $11.0 to $13.0 million.

 

Net cash used for financing activities for the nine months ended June 30, 2004 was $35.0 million, as compared to $34.3 million for the same period in fiscal 2003. Net debt repayments were $44.9 million, offset by cash received from the exercise of stock options and the employee stock purchase plan of $9.9 million.

 

We expect on an ongoing basis, to be able to finance cash requirements, including capital expenditures, debt service, operating leases and potential future acquisitions, from the funds generated from operations and amounts available under our existing Credit Facility.

 

Our ability to meet our debt service requirements and to comply with our debt covenants is dependent upon our future performance, which is subject to financial, economic, competitive and other factors affecting us, many of which are beyond our control. We were in compliance with all such covenants as of June 30, 2004.

 

Off-Balance Sheet Arrangements

 

None.

 

Contractual Obligations

 

There have been no material changes to our contractual obligations outside the ordinary course of our business from those disclosed in our Annual Report on Form 10-K for the fiscal year ended September 30, 2003.

 

Cautionary Factors

 

This report contains, and other disclosures that we make from time to time may contain, forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Words such as “anticipate,” “believe,” “continue,” “estimate,” “expect,” “goal,” “objective,” “outlook,” “could,” “intend,” “may,” “might,” “plan,” “potential,” “predict,” “should,” or “will” or the negative of these terms or other comparable terminology signify forward-looking statements. You should read statements that contain these words carefully because they discuss our future expectations; contain projections of our future results of operations or our financial conditions; or state other forward-looking information.

 

Forward-looking statements involve known and unknown risks, uncertainties, and other factors that may cause actual results, performance or achievements to be materially different from any future results, performance or achievements expressed or implied by any forward-looking statements. Although we believe the expectations reflected in the forward-looking statements are reasonable, we cannot guarantee future results. In addition to the assumptions and other factors referenced specifically in connection with such statements, the following factors could impact our business and financial prospects and affect our future results of operations and financial condition:

 

We are a holding company and are dependent upon dividends, interest income and loans from our subsidiaries to meet our debt service obligations.

 

We are a United States holding company and conduct substantially all of our operations through our subsidiaries, some of which are located in other countries. Our ability to meet our debt service obligations will therefore be dependent on receipt of dividends, interest income and loans from our direct and indirect subsidiaries. Our subsidiaries may be limited in the amounts they are permitted to pay as dividends to us on their capital stock as a result of statutory and other contractual restrictions. In particular, there are significant tax and other legal restrictions on the ability of non-U.S. subsidiaries to remit money to us. As a result, some or all of our subsidiaries may not be able to pay dividends to us. If they do not, we may not be able to make debt service payments on our debt instruments.

 

24


We operate in a highly competitive industry and we cannot be certain that we will be able to compete effectively.

 

Numerous competitors participate in our business segments, some of which have substantially greater financial and other resources than we do. Our principal competitors in the Professional Dental business segment include Dentsply International Inc., 3M Corporation and its affiliate ESPE GmbH & Co., Ivoclar Vivadent Group, Johnson & Johnson, Steris Corporation, and Ecolab, Inc.; and in the Orthodontics business segment, our principal competitors include Unitek, a subsidiary of 3M Corporation, GAC Orthodontics, a subsidiary of Dentsply, and American Orthodontics. Some of the companies have a larger sales force and invest more heavily in research, product development and product marketing than we do. As a result, we may not be able to achieve or maintain adequate market share or margins, or compete effectively, against these companies.

 

We rely heavily on manufacturing operations to produce the products we sell, and our results could be affected by disruptions of our manufacturing operations.

 

We rely upon our manufacturing operations to produce most of the products we sell. While we do not presently anticipate any significant disruption of those operations, should a disruption occur, for any reason, such as strikes, labor disputes, or other labor unrest, power interruptions, fire, war, or other force majuere, it could adversely affect our sales and customer relationships and therefore adversely affect our business. In particular, we rely upon our facilities in Mexico to manufacture a substantial portion of our orthodontic products. Any disruption in our ability to import those products into the United States could severely impact our orthodontics sales. Although most of our raw materials are available from a number of potential suppliers, our operations also depend upon our ability to obtain raw materials at reasonable prices.

 

Our substantial level of indebtedness could adversely affect our financial condition.

 

We presently have, and will continue to have, a substantial amount of indebtedness which require significant interest payments. As of June 30, 2004, we had $233.0 million in total long-term borrowings (including current portion), and $271.9 million in stockholders’ equity. In addition, subject to restrictions in the indenture for our Senior Subordinated Notes and our Credit Facility, we may incur additional indebtedness.

 

Our substantial level of indebtedness could have important consequences, which include the following:

 

  our ability to obtain additional financing for working capital, capital expenditures, acquisitions, or general corporate purposes may be impaired;

 

  we must use a substantial portion of our cash flow from operations to service our Senior Subordinated Notes and other indebtedness, which will reduce the funds available to us for other purposes such as potential acquisitions and capital expenditures;

 

  we are exposed to fluctuations in interest rates, to the extent our borrowings bear variable rates of interest, including through interest rate swap agreements;

 

  we have a higher level of indebtedness than some of our competitors, which may put us at a competitive disadvantage and reduce our flexibility in planning for, or responding to, changing conditions in our industry, including increased competition; and

 

  we are more vulnerable to general economic downturns and adverse developments in our business.

 

From time to time we have engaged in interest rate hedges to mitigate the impact of interest rate fluctuations. If we are unable to, or elect not to employ interest rate hedges, it could have a material adverse effect on our profitability.

 

In addition, our Credit Facility contains numerous restrictive operating and financial covenants, which could limit our operating flexibility. Our ability to pay or refinance our indebtedness will depend upon our future operating performance, which will be affected by general economic, financial, competitive, legislative, regulatory, and other factors beyond our control. Increases in interest rates would adversely affect our cash flows and therefore our results of operations. In addition, the terms of any additional debt or equity financing that we may incur could restrict our operational flexibility and prevent us from pursuing business opportunities of value to our stockholders.

 

25


We may incur impairment charges on our intangible assets with indefinite lives that would reduce our earnings.

 

On October 1, 2002, we adopted Statement of Financial Accounting Standards No. 142, “Goodwill and Other Intangible Assets,” which requires that goodwill and intangible assets that have an indefinite useful life be tested at least annually for impairment. Goodwill and other intangible assets with indefinite lives must also be tested for impairment between the annual test if an event occurs that would more likely than not reduce the fair value of the asset below its carrying amount. As of June 30, 2004, goodwill and other intangible assets with indefinite lives represented approximately 42% of our total assets. If during the testing an impairment loss is required, our financial results for the relevant period will be reduced by the amount of the impairment loss, net of income tax effects, if any.

 

Future exchange rate fluctuations or inflation may adversely affect our results of operations.

 

We manufacture many of our products, including those in our Professional Dental business segment, in our facilities in Mexico, Canada, Switzerland, Czech Republic and Italy. These products are supported by our sales offices in Europe, Japan, Australia, South America and Mexico. In fiscal 2003, our foreign facilities’ selling, general and administrative expenses represented approximately 31.7% of our consolidated selling, general and administrative expenses while our foreign sales represented approximately 43.1% of our total net sales.

 

We measure our financial position and results of operations from substantially all of our international operations, other than most U.S. export sales, using local currency of the countries in which we conduct such operations and then translate them into U.S. dollars.

 

The reported income of our foreign subsidiaries will be impacted by a weakening or strengthening of the U.S. dollar in relation to a particular local currency. Our U.S. export sales may also be affected by foreign currency fluctuations relative to the value of the U.S. dollar as foreign customers may adjust their level of purchases according to the weakness or strength of their respective currencies versus the U.S. dollar. In addition, any future increases in the inflation rate in any country where we have operations may negatively affect our results of operations. To the extent these local currencies depreciate against the U.S. dollar, our business, financial condition and results of operations could be adversely affected.

 

We have engaged in currency hedges to mitigate the impact of foreign currency fluctuations. If we are unable to, or elect not to continue to employ currency hedges, it could have a material adverse effect on our net sales and profitability. As we expand our international presence, these risks may increase.

 

Acquisitions have been and continue to be an important part of our growth strategy; failure to consummate strategic acquisitions could limit our growth and failure to successfully integrate acquisitions could adversely impact our results.

 

Our business strategy includes continued growth through strategic acquisitions, which depends upon the availability of suitable acquisition candidates at reasonable prices and our ability to quickly resolve transitional challenges. Failure to consummate appropriate acquisitions would adversely impact our growth and failure to successfully integrate them would adversely affect our results. These challenges include integration of product lines, sales forces and manufacturing facilities and decisions regarding divestitures, cost reductions, and realizing other synergies. Also, these challenges involve risks of employee turnover, disruption in product cycles and the loss of sales momentum. We cannot be certain that we will successfully manage them in the future. Also, our Credit Facility and the indenture for the Senior Subordinated Notes limit our ability to consummate acquisitions by imposing various conditions which must be satisfied.

 

Our profitability may be affected by factors outside our control.

 

Our ability to increase sales, and to profitably distribute and sell our products, is subject to a number of risks, including changes in our business relationships with our principal distributors, competitive risks such as the entrance of additional competitors into our markets, pricing and technological competition, risks associated with the development and marketing of new products in order to remain competitive and risks associated with changes in demand for dental services which can be affected by economic conditions, health care reform, government regulation, and more stringent limits on expenditures by dental insurance providers or governmental programs.

 

26


We strive to increase our margins by controlling our costs and by improving our manufacturing efficiencies. There can be no assurance, however, that our efforts will continue to be successful. Margins can be affected by many factors, including competition, product mix, and the effect of acquisitions.

 

If we are unable to successfully manage growth and retain qualified personnel, we may not be able to compete effectively and our revenues may drop significantly.

 

We intend to continue to expand our business over time into new geographic regions and offer additional products and services, subject to the sufficiency of our cash resources and our ability to comply with the covenants in our various debt instruments. Our future performance will depend, in large part, upon our ability to implement and manage our growth effectively. Our growth in the future will continue to place a significant strain on our administrative, operational, and financial resources. We anticipate that, if we are successful in expanding our business, we will be required to recruit and hire a substantial number of new managerial, finance, accounting, and support personnel. Failure to retain and attract additional management personnel who can manage our growth effectively would have a material adverse effect on our performance. To manage our growth successfully, we will also have to continue to improve and upgrade operational, financial and accounting systems, controls and infrastructure as well as expand, train and manage our employees. Our failure to manage the future expansion of our business could have a material adverse effect on our revenues and profitability.

 

Our ability to hire and retain competent employees is also subject to a number of risks, including unionization of our non-union employees and changes in relationships with our unionized employees. In particular, many of our non-management employees in Europe are subject to national labor contracts, which are negotiated from time to time at the national level between the national labor union and the employees’ council. There is a risk of strikes or other labor disputes at our locations which are unionized or are subject to national contracts which could affect our operations.

 

We rely heavily upon key distributors, and we could lose sales if any of them stop doing business with us.

 

In fiscal 2003, approximately 25% of our sales were made through our top five independent distributors. Mergers and consolidation of our distributors have temporarily slowed sales of our products in the past and may do so in the future. We believe that the loss of either one of our top two distributors, the only distributors who account for more than 5% of our consolidated net sales and who sell primarily into the dental segment, could have a material adverse effect on our results of operations or financial condition until we find alternative means to distribute our products.

 

We are subject to product liability litigation and related risks which could adversely affect our business.

 

Because many of our products are designed for use in and around a patient’s mouth, and because many of these products contain chemicals, metals, and other materials, we are subject to claims and litigation brought by patients or dental professionals alleging harm caused by the use of or exposure to our products. We may need to devote substantial amounts of time and attention to defending ourselves and may also be required to pay large amounts in settlement or upon judgment. We may also be required to or may voluntarily recall products, which would require substantial effort and cost. Litigation or a product recall could divert significant amounts of our management’s time from other important matters. Our business could also be adversely affected by public perceptions about the safety of our products, whether or not any such concerns are justified.

 

Our business is subject to quarterly variations in operating results due to factors outside of our control.

 

Our business is subject to quarterly variations in operating results caused by a number of factors, including business and industry conditions, the timing of acquisitions, distribution chain issues, and other factors beyond our control. All these factors make it difficult to predict operating results for any particular period. We may be subject to risks arising from other business and investment considerations that may be disclosed from time to time in our Securities and Exchange Commission filings or in other publicly written documents.

 

Changes in international trade laws and in the business, political and regulatory environment abroad could materially adversely affect our business.

 

Our foreign operations include manufacturing facilities in the Czech Republic, Canada, Switzerland, Italy and Mexico. Accordingly, an event that has a material adverse impact on our foreign operations may materially adversely affect our operations as a whole. The business, regulatory and political environments in countries where we have operations differ from those in the United States and our foreign operations are exposed to a number of inherent risks, including, but not limited to:

 

  changes in international trade laws, such as the North American Free Trade Agreement, or NAFTA, affecting our activities in Mexico and Canada;

 

27


  changes in local labor laws and regulations affecting our ability to hire and retain local employees;

 

  currency exchange restrictions and fluctuations in the value of foreign currencies;

 

  potentially adverse tax consequences;

 

  longer payment cycles;

 

  greater difficulties in collecting accounts receivable;

 

  political conditions in countries where we have operations;

 

  unexpected changes in the regulatory environment; and

 

  changes in general economic conditions in countries, such as Italy and Mexico, that have historically been less stable than the United States.

 

If any of the events described were to occur, it could have a material adverse effect on our business, financial condition and results of operations.

 

If we incur more indebtedness and greater interest expense, we may not be able to maintain our level of investment in research and development.

 

The indenture relating to our Senior Subordinated Notes and our Credit Facility permit us to incur significant amounts of additional debt. If we incur additional debt, our interest expense will rise. We may find we do not have enough available cash to pay for the increased interest expense and other budgeted expenses. We may need to reduce our discretionary expenses, including research and development, which could reduce or delay the introduction of new products. We may not be able to maintain our level of investment in research and development as we incur more indebtedness and greater interest expense.

 

Certain of our products and manufacturing facilities are subject to regulation, and our failure to obtain or maintain the required regulatory approvals for these products could hinder or prevent their sale and increase our costs of regulatory compliance.

 

Our ability to continue manufacturing and selling those of our products that are subject to regulation by the United States Food and Drug Administration, state laws or other domestic or foreign governments or agencies is subject to a number of risks, including the promulgation of stricter laws or regulations, reclassification of our products into categories subject to more stringent requirements, or the withdrawal of the approval needed to sell one or more of our products. The costs of complying with these regulations and the delays in receiving required regulatory approvals or the enactment of new adverse regulations or regulatory requirements may force us to cut back our operations, recall products, increase our costs of regulatory compliance, prevent us from selling a product or hinder our growth.

 

We may be required to satisfy certain indemnification obligations to Apogent, or may not be able to collect on indemnification rights from Apogent.

 

Pursuant to the terms of the agreements executed in connection with our spin-off from Apogent, we and our U.S. subsidiaries, in general, indemnify Apogent and its subsidiaries and affiliates against liabilities, litigation and claims actually or allegedly arising out of the dental business, including discontinued operations relating to our business. Similarly, Apogent and its U.S. subsidiaries indemnify us and our subsidiaries and affiliates against liabilities, litigation and claims actually or allegedly arising out of Apogent’s business, including discontinued operations related to the laboratory business, and other operations and assets not transferred to us. These indemnification obligations could be significant. The availability of these indemnities will depend upon the future financial strength of each of the companies. We cannot determine whether we will have substantial indemnification obligations to Apogent and its affiliates in the future. We also cannot assure you that, if Apogent has substantial indemnification obligations to us and our affiliates, Apogent will have the ability to satisfy those obligations.

 

28


Except as may be required by applicable securities laws or regulations, we undertake no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise.

 

ITEM 3. Quantitative and Qualitative Disclosures About Market Risk.

 

Foreign Exchange Currency Risk Management

 

We operate internationally; therefore, our earnings, cash flows, and financial position are exposed to foreign currency risk from foreign currency denominated receivables and payables, forecasted sales transactions, as well as net investments in certain foreign operations. These items are denominated in foreign currencies, including but not limited to the euro, Japanese yen, Swiss franc, Mexican peso, Canadian dollar, and the Australian dollar.

 

For fiscal year 2004, our projected total foreign currency exposure is estimated to be approximately 88.3 million euros, 938.0 million Japanese yen, 11.5 million Canadian dollars, 17.8 million Australian dollars, 14.8 million Mexican peso, 28.3 million Czech koruna and 29.8 million Swiss francs. We have put in place a strategy to manage our euro, Japanese yen, and Australian dollar cash flow exposure through the use of zero cost collar contracts. There were no such contracts in place for the Canadian dollar, Mexican peso, Czech koruna and Swiss franc at June 30, 2004.

 

At June 30, 2004, an unrealized loss of $0.8 million (net of income tax), representing the fair value of the zero cost collars, is included in accumulated other comprehensive income. In addition, none of the foreign currency cash flow hedges have been discontinued.

 

Zero cost collar contracts in place as of June 30, 2004 are as follows (in thousands, except rates):

 

Currency


    

Trade Date


     Effective Date

    

Maturity

Date


    

Local

Currency

Amount


    

Floor Rate


     Ceiling Rate

Euro

     05/02/2003      07/15/2004      09/15/2004      10,500      1.09      1.13

Euro

     12/15/2003      10/15/2004      12/15/2004      9,000      1.20      1.24

Euro

     01/09/2004      01/14/2005      03/15/2005      9,000      1.24      1.30

Euro

     05/18/2004      04/15/2005      09/15/2005      21,000      1.17      1.22

Yen

     05/01/2003      07/15/2004      09/15/2004      180,000      119.50      116.75

Yen

     12/15/2003      10/15/2004      12/15/2004      180,000      108.00      104.40

Yen

     01/27/2004      01/14/2005      03/15/2005      180,000      107.00      100.25

Yen

     05/18/2004      04/15/2005      09/15/2005      360,000      115.00      107.30

AUD

     06/24/2004      07/15/2004      09/15/2004      1,800      0.68      0.71

AUD

     06/24/2004      10/15/2004      12/15/2004      1,800      0.68      0.70

AUD

     06/24/2004      01/14/2005      03/15/2005      1,800      0.68      0.69

AUD

     06/24/2004      04/15/2005      06/15/2005      1,800      0.67      0.69

AUD

     06/24/2004      07/15/2005      09/15/2005      1,800      0.67      0.68

 

In June 2002, we entered into four cross currency debt swap transactions to hedge our net investment in Hawe Neos and one cross currency debt swap transaction to hedge our net investment in SDS Japan. The agreements are contracts to exchange U.S. dollar principal aggregating a total amount of $45.0 million in exchange for 67.5 million Swiss Francs and U.S. dollar principal amount of $4.0 million in exchange for 486.0 million Japanese yen.

 

The following are the details of the cross currency debt swaps (amounts in millions, except rates):

 

Trade Date


     Effective Date

     Maturity

     US$

     Interest

    FX Amt

     Interest

 

06/25/02

     06/27/02      06/15/07      $ 15.0      8 1/8 %   CHF 22.50      6.450 %

06/26/02

     06/28/02      06/15/07      $ 15.0      8 1/8 %   CHF 22.50      6.390 %

06/27/02

     07/01/02      06/15/07      $ 7.5      8 1/8 %   CHF 11.25      6.390 %

06/27/02

     07/01/02      06/15/07      $ 7.5      8 1/8 %   CHF 11.25      6.390 %

06/25/02

     06/27/02      06/15/07      $ 4.0      8 1/8 %   JPY 486.00      3.650 %

 

At June 30, 2004, an unrealized loss of $6.7 million (net of income tax), representing the fair value of the cross currency debt swap, was included in accumulated other comprehensive income.

 

29


Interest Rate Exposure - Interest Rate Risk Management

 

We use our Credit Facility and Senior Subordinated Notes to finance our operations. The Credit Facility exposes us to variability in interest payments due to changes in interest rates. If interest rates increase, our interest expense increases. Conversely, if interest rates decrease, our interest expense also decreases. We entered into interest rate swap agreements to manage fluctuations in cash flows resulting from interest rate risk. These interest rate swaps change a portion of our variable-rate cash flow exposure to fixed-rate cash flows. We continue to assess our exposure to interest rate risk on an ongoing basis.

 

The table below provides information about our debt obligations that are sensitive to changes in interest rates as of June 30, 2004. For these debt obligations, the table presents principal cash flows and related weighted average interest rates by expected maturity dates. Weighted average variable rates are based on implied forward 3-month LIBOR rates in the yield curve at the reporting date. The information is presented in U.S. dollar equivalents.

 

     Twelve Months Ending June 30,

           

Liabilities


   2005

    2006

    2007

    2008

    2009

    Thereafter

    Fair Value

           (in thousands, except percentages)            

Long-Term Debt:

                                                      

Fixed Rate Debt

     —         —         —         —         —       $ 150,000     $ 161,250

Average Interest Rate

     8.125 %     8.125 %     8.125 %     8.125 %     8.125 %     8.125 %      

Variable Rate Debt

   $ 768     $ 791     $ 798     $ 818     $ 20,712     $ 59,120     $ 83,007

Average Interest Rate

     5.858 %     6.718 %     7.288 %     7.728 %     8.068 %     8.348 %      

 

For the quarter ended June 30, 2004, the total net cost of converting from floating rate (3-month LIBOR) to fixed rate from a portion of the interest payments under our long-term debt obligations was approximately $0.4 million. At June 30, 2004, an unrealized loss of $1.1 million (net of income tax) is included in accumulated other comprehensive income. Below is a table listing the interest expense exposure detail and the fair value of the interest rate swap agreements as of June 30, 2004 (in thousands):

 

Loan


  

Notional

Amount


   Term

   Trade

   Effective

   Maturity

  

Three Months

Ended

June 30,

2004


  

Fair Value

(Pre-tax)


Kerr B

   $ 13,879    4 years    1/2/2001    3/30/2001    3/31/2005    $ 146.9    $ 504.3

Ormco B

     25,345    5 years    1/2/2001    3/30/2001    6/30/2006      269.3      1,257.4
    

                      

  

Total

   $ 39,224                        $ 416.2    $ 1,761.7
    

                      

  

 

The fair value of interest rate swap agreements designated as hedging instruments against the variability of cash flows associated with floating-rate, long-term debt obligations are reported in accumulated other comprehensive income. These amounts subsequently are reclassified into interest expense as a yield adjustment in the same period in which the related interest on the floating-rate debt obligations affects earnings.

 

ITEM 4. Controls and Procedures

 

Disclosure Controls and Procedures: The Company’s management, with the participation of the Company’s Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of the Company’s disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the “Exchange Act”)) as of the end of the period covered by this report. Based on such evaluation, the Company’s Chief Executive Officer and Chief Financial Officer have concluded that, as of the end of such period, the Company’s disclosure controls and procedures are effective in recording, processing, summarizing and reporting, on a timely basis, information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act.

 

Internal Control Over Financial Reporting: The Company’s management, with the participation of the Company’s Chief Executive Officer and Chief Financial Officer, also conducted an evaluation of the Company’s internal control over financial reporting to determine whether any changes occurred during the quarter covered by this report that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting. Based on that evaluation, we have concluded that there have been no such changes during the period covered by this report.

 

30


PART II - OTHER INFORMATION

 

ITEM 6. Exhibits and Reports on Form 8-K

 

  (a) Exhibits:

 

See the Exhibit Index included on the last page in this report, which is incorporated herein by reference.

 

  (b) Reports on Form 8-K:

 

On April 28, 2004, the Company furnished a Current Report on Form 8-K furnishing the Company’s press release announcing the Company’s financial results for the quarter and six month period ended March 31, 2004.

 

On May 7, 2004, the Company filed a Current Report on Form 8-K describing a plan adopted by Floyd W. Pickrell, Jr., the President and Chief Executive Officer of the Company, in accordance with Rule 10b5-1(c)(1) under the Securities Exchange Act of 1934 on April 28, 2004.

 

On July 27, 2004, subsequent to the end of the quarter for which this report is filed, the Company furnished a Current Report on Form 8-K furnishing the Company’s press release announcing the Company’s financial results for the quarter and nine month period ended June 30, 2004.

 

31


SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

       

SYBRON DENTAL SPECIALTIES, INC. (Registrant)

Date: August 9, 2004

      /s/    GREGORY D. WALLER        
        Gregory D. Waller Vice President - Finance,
        Chief Financial Officer & Treasurer*
       

* executing as both the principal financial
officer and a duly authorized officer of the
Company.

 

32


SYBRON DENTAL SPECIALTIES, INC.

(THE “REGISTRANT”)

(COMMISSION FILE NO. 1-16057)

EXHIBIT INDEX

TO

QUARTERLY REPORT ON FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2004

 

Exhibit Number


  

Description


  

Incorporated Herein

By Reference To


  

Filed

Herewith


3.1    (a) Restated Certificate of Incorporation of the Registrant    Exhibit 3.1 to Amendment No. 2 to the Registrant’s Registration Statement on Form 10/A filed on November 9, 2000 (File No. 1-16057) (the “Form 10/A No. 2”)     
     (b) Certificate of Designation, Preferences and Rights of Series A Preferred Stock    Exhibit 3.1(b) to the Registrant’s Form 10-K for the fiscal year ended September 30, 2000     
3.2    Bylaws of the Registrant    Exhibit 3.2 to the Form 10/A No. 2     
4.6    Second Amendment to Credit Agreement dated as of July 14, 2004         X
31.1    Certification pursuant to Rule 13a-14(a) or Rule
15d-14(a), as adopted pursuant to section 302 of the Sarbanes- Oxley Act of 2002
        X
31.2    Certification pursuant to Rule 13a-14(a) or Rule
15d-14(a), as adopted pursuant to section 302 of the Sarbanes- Oxley Act of 2002
        X
32       Chief Executive and Chief Financial Officers’
certification pursuant to 18 U.S.C. section 1350, as adopted pursuant to section 906 of the Sarbanes- Oxley Act of 2002
        X

 

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