UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
¨ | ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the fiscal year ended December 31, 2003
Commission file number: 1-8520
TERRA INDUSTRIES INC.
(Exact name of registrant as specified in its charter)
Maryland
(State or other jurisdiction of incorporation or organization)
52-1145429
(I.R.S. Employer Identification No.)
Terra Centre 600 Fourth Street P.O. Box 6000 Sioux City, Iowa
(Address of principal executive offices)
51102-6000
(Zip Code)
Registrants telephone number, including area code: (712) 277-1340
Securities registered pursuant to Section 12(b) of the Act:
Title of each class |
Name of each exchange on which registered | |
Common Shares, without par value | New York Stock Exchange Toronto Stock Exchange |
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K (§ 229.405 of this chapter) is not contained herein, and will not be contained, to the best of Registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. x
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act.) Yes x No ¨
The aggregate market value of the voting and non-voting common shares held by non-affiliates computed by reference to the price at which the common shares were last sold, or the average bid and asked price of such common shares, as of the last business day of the registrants most recently completed second fiscal quarter was $40,716,528.10
The number of shares of Common Shares, without par value, outstanding as of March 1, 2004 was 77,597,647.
Documents Incorporated by Reference
Certain portions of the proxy statement for the Annual Meeting of Stockholders of Registrant to be held on May 4, 2004 are incorporated herein by reference into Part III hereof.
PART I | ||||
Items 1 and 2. |
3 | |||
Item 3. |
15 | |||
Item 4. |
16 | |||
16 | ||||
PART II | ||||
Item 5. |
Market for Terras Common Equity and Related Stockholder Matters |
17 | ||
Item 6. |
18 | |||
Item 7. |
Managements Discussion and Analysis of Financial Condition and Results of Operations | 19 | ||
Item 7a. |
35 | |||
Item 8. |
38 | |||
Item 9. |
Changes In and Disagreements With Accountants on Accounting and Financial Disclosures | 76 | ||
Item 9a. |
76 | |||
PART III | ||||
Item 10. |
76 | |||
Item 11. |
76 | |||
Item 12. |
Security Ownership of Certain Beneficial Owners and Management |
77 | ||
Item 13. |
77 | |||
Item 14. |
77 | |||
PART IV | ||||
Item 15. |
Exhibits, Financial Statement Schedules and Reports on Form 8-K |
78 | ||
86 | ||||
Index to Financial Statement Schedules, Reports and Consents |
S1 |
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ITEMS 1 AND 2. BUSINESS AND PROPERTIES
Terra Industries Inc., a Maryland corporation, is referred to as Terra, we or our throughout this report. References to Terra also include the direct and indirect subsidiaries of Terra Industries Inc. where required by the context. Subsidiaries not wholly-owned by Terra include a limited partnership, Terra Nitrogen Company, L.P., which, through its subsidiary, Terra Nitrogen, L.P., operates Terras manufacturing facilities in Blytheville, Arkansas and Verdigris, Oklahoma. Terra is the sole general partner and the majority limited partner in Terra Nitrogen Company, L.P. Terras principal corporate office is located at Terra Centre, 600 Fourth Street, P.O. Box 6000, Sioux City, Iowa 51102-6000 and its telephone number is (712) 277-1340.
Terra makes available free of charge through its web site, www.terraindustries.com, its annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and all amendments to those reports as soon as reasonably practicable after such material is electronically filed with the Securities and Exchange Commission. Terras internet web site and the information contained or incorporated therein are not intended to be incorporated into this Annual Report on Form 10-K.
Business Overview
Terra is a leading North American and U.K. producer and marketer of nitrogen products serving both agricultural and industrial end-use markets. Terra is one of the largest North American producers of ammonia, the basic building block of nitrogen fertilizers. We upgrade a significant portion of the ammonia we produce into higher value products, which are easier for agricultural end-users to transport, store and apply to crops than ammonia. In addition, Terra is the largest U.S. producer of merchant methanol. We own eight manufacturing facilities in North America and the U.K. that produce nitrogen products. Two of these facilities also produce methanol.
Nitrogen is both a global and local commodity: global because it is both produced and traded in almost all regions of the world, local because local fertilizer customers display preferences for nitrogen in one of four basic forms based upon local conditions. The principal forms of nitrogen fertilizer products that are traded globally are ammonia (82% nitrogen by weight) and, to a lesser extent, urea (46% nitrogen by weight) and ammonium nitrate (AN), (34% nitrogen by weight). Urea ammonium nitrate (UAN) has only recently been traded in international markets. It is less likely to be traded because it has a high cost of transportation due to its high water content. Because transportation is a significant component of a customers total cost, a key to competitiveness in the nitrogen business is to have the lowest delivered cost for the customers product of choice, while providing a reliable source of supply.
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The locations of Terras North American production facilities provide it with a competitive advantage in serving agricultural customers in the Corn Belt and other major agricultural areas of the United States and Canada. Terras U.K. facilities are able to serve competitively the entire British agricultural market. Terras facilities have the following production capacities:
Annual Capacity1 | ||||||||||
Location |
Ammonia2 |
UAN3 |
AN4 |
Urea5 |
Methanol6 | |||||
Beaumont, Texas7 |
255,000 | | | | 225,000,000 | |||||
Blytheville, Arkansas8 |
420,000 | 30,000 | | 480,000 | | |||||
Port Neal, Iowa |
370,000 | 810,000 | | 60,000 | | |||||
Verdigris, Oklahoma |
1,050,000 | 2,200,000 | | | | |||||
Woodward, Oklahoma7 |
440,000 | 340,000 | | 25,000 | 40,000,000 | |||||
Courtright, Ontario |
480,000 | 400,000 | | 175,000 | | |||||
Severnside, U.K. |
265,000 | | 500,000 | | | |||||
Billingham, U.K.9 |
550,000 | | 500,000 | | | |||||
Total |
3,830,000 | 3,780,000 | 1,000,000 | 740,000 | 265,000,000 | |||||
1. | Annual capacity includes an allowance for planned maintenance shutdowns. |
2. | Measured in gross tons of ammonia produced; net tons available for sale will vary with upgrading requirements. |
3. | Measured in tons of UAN containing 28% nitrogen by weight. |
4. | Measured in tons. |
5. | Urea is sold as urea liquor from our Port Neal and Woodward facilities and as granular urea from the Blytheville and Courtright facilities. Production capacities shown are for urea sold in tons. |
6. | Measured in gallons. |
7. | The Beaumont capacities represent the design capacity of the ammonia loop and revised capacity of the methanol plant following the loss of CO2 feedstock due to shutdown of the DuPont ammonia plant. Plant capacity for Beaumont and Woodward depends on the product mix (ammonia/methanol). |
8. | During 2003, management concluded that future market conditions may not justify the ongoing investment in maintenance and replacement capital necessary to extend operations for the remainder of the Blytheville, Arkansas facilitys useful life. The facility is expected to remain in operation through at least April 2004. |
9. | The Billingham, England facility also produces merchant nitric acid; 2003 sales were 258,373 product tons. |
The principal customers for Terras North American nitrogen products are national agricultural retail chains (such as UAP and Cargill), farm cooperatives, independent dealers and industrial customers (such as DuPont). Industrial customers use our products to manufacture chemicals and plastics such as acrylonitrile, polyurethanes, fibers, explosives and adhesives. Agricultural customers accounted for approximately 76% and industrial customers approximately 24% of Terras North American nitrogen product revenue in 2003. In the U.K., revenues are evenly divided between agricultural and industrial customers.
Product |
% of Total 2003 Terra Revenues1 |
U.S. Capacity Position |
U.K. Capacity Position | ||||
Ammonia |
24.2 | % | 2 | 1 | |||
UAN |
28.1 | % | 1 | * | |||
AN |
9.8 | % | * | 1 | |||
Urea |
8.2 | % | 4 | * | |||
Methanol |
15.5 | % | 1 | * |
1 | Revenues from sales of carbon dioxide, nitric acid and other nitrogen products and services, as well as industrial sales in the U.K., represented 14.2% of our total revenues for 2003. |
* | Terra does not compete in these markets. |
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During December 2003, Terra entered into contracts with the Methanex Corporation (Methanex) providing it exclusive rights to all methanol production at the Beaumont facility for five years. Methanex paid $25 million for the exclusive rights and will purchase production from Terra at values expected to approximate cash production costs. Methanex will also pay Terra 50% of gross profits earned from its sales of Beaumont product up to maximum payments to Terra of $12 million per year. Methanex has the right to terminate Beaumont production during the agreement, and Terra would be responsible for the costs of shutting down the facility. Terra also entered into an agreement for Methanex to market, under a commission arrangement, all methanol produced at the Woodward facility. The customers under these arrangements are primarily large domestic chemical producers.
Company Strategies
Enhance Competitive Position Through Continued Efficiency Improvement
Terra intends to continue to improve its competitive position in the worldwide nitrogen fertilizer industry by enhancing the operating and energy efficiency of its plants while rigorously controlling fixed costs. We have upgraded and will continue to upgrade our equipment and processes through prudent investment and personnel training.
Use Natural Gas Contracts to Protect Margins
Natural gas costs in 2003 accounted for approximately 66% of total costs and expenses for Terras North American nitrogen products business, 44% of total costs and expenses for the U.K. nitrogen products business and 72% of total costs and expenses for the methanol business. It is Terras normal practice to fix or cap the price of a substantial portion of its future natural gas requirements through supply contracts, financial derivatives and other instruments. These tools are used to lock in natural gas costs and protect against an adverse impact on margins due to increases in natural gas costs.
Pursue New Market Opportunities
Terra will pursue new market opportunities such as those presented as a result of recent environmental regulations promoting the use of ammonia to clean airborne pollutants emitted by power generating plants. We believe these regulations could increase the annual demand for ammonia by up to 2 million tons, or 13% of total U.S. capacity, by 2012. Terra is working with customers, including power producers, to provide the nitrogen products, storage facilities and handling expertise they need for these purposes.
Maintain Leadership Positions in Our Key Products
Terra intends to maintain its leading market positions in its key markets by focusing on being a reliable, low-cost supplier of our products to our existing customers and by identifying new customers and end markets for our products.
Reduce Financial Leverage
Terras primary financial strategy is to use operating cash flows to reduce net debt balances and/or issue new equity to finance opportunities expected to improve operating cash flows.
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Nitrogen Business Segment
Terra is a leading producer and marketer of nitrogen products, principally fertilizers. We upgrade a significant portion of the ammonia that we produce into other nitrogen products, such as urea, ammonium nitrate (AN) and urea ammonium nitrate (UAN). Ammonia, urea and UAN are the principal nitrogen products we produce and sell in North America. Terra produces and sells primarily ammonia and AN in the U.K. Other important products that we manufacture in both the U.S. and U.K. include nitric acid and carbon dioxide. These products, along with a portion of our ammonia and urea production, are used as non-agricultural industrial feedstocks.
Although these different nitrogen products are interchangeable to some extent, each has its own characteristics which make one product or another preferable to the end-user. Terras plants are designed to provide the products preferred by end-users in the regions in which they are located. These preferences vary according to the crop planted, soil and weather conditions, regional farming practices, relative prices, and the cost and availability of appropriate storage, handling and application equipment. Terras nitrogen products are described in greater detail below.
Ammonia
Ammonia is the simplest form of nitrogen fertilizer and is the feedstock for the production of other nitrogen fertilizers, including urea, AN and UAN. Ammonia is also widely used in industrial applications. Ammonia is produced when natural gas reacts with steam and air at high temperatures and pressures in the presence of catalysts. Ammonia has a nitrogen content of 82% by weight and is generally the least expensive form of fertilizer on a per pound of contained nitrogen basis. Although generally the cheapest source of nitrogen available to agricultural customers, ammonia can be less desirable to end-users than UAN or urea because of the need for specialized application equipment and the lack of application flexibility.
Urea
Terra produces urea for both the fertilizer and animal feed markets by converting ammonia and carbon dioxide into liquid urea, which can be further processed into a solid, granular form. Urea is also used in industrial applications. Granular urea has a nitrogen content of 46% by weight, the highest level of any solid nitrogen product. Terra produces both a granulated form of urea, generally for the fertilizer market, and urea liquor (liquid) for animal feed supplements and industrial applications.
Ammonium Nitrate
Terra produces AN at two facilities in the U.K. AN is produced by combining nitric acid and ammonia into a liquid form which is then converted to a solid, largely for fertilizer applications. The nitrogen content of AN is 34% by weight. AN is the preferred fertilizer in the British agricultural market.
Urea Ammonium Nitrate
UAN is a liquid fertilizer and, unlike ammonia, is odorless and does not require refrigeration or pressurization for transportation or storage. UAN is produced by combining liquid urea, liquid ammonium nitrate and water. The nitrogen content of UAN ranges from 28% to 32% by weight. Because of its high water content, UAN is relatively expensive to transport, making this largely a regionally distributed product.
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UAN can be applied to crops directly or can be mixed with crop protection products, permitting the application of several materials simultaneously, reducing energy and labor costs and accelerating field preparation for planting. In addition, UAN may be applied from ordinary tanks and trucks and can be sprayed or injected into the soil, or applied through irrigation systems, throughout the growing season, providing significant application flexibility. Due to its stability, UAN may be used for no-till row crops where fertilizer is spread on the surface of the soil but may be subject to evaporation losses.
Manufacturing Facilities
Terras eight fertilizer manufacturing facilities are designed to operate continuously, except for planned shutdowns (usually biennial) for maintenance and efficiency improvements. Capacity utilization (gross tons produced divided by capacity tons at expected operating rates and on-stream factors) of our nitrogen products manufacturing facilities was 91%, 97% and 81% in 2003, 2002 and 2001, respectively. Our capacity utilization was reduced in 2003 and 2001, reflecting several plant shutdowns due to natural gas prices increasing faster than nitrogen prices. Capacity utilization increased in 2002 due to lower gas price, high production rates, good plant reliability, and reduced shutdowns for planned maintenance.
Terra owns all of its manufacturing facilities, unless otherwise indicated below. (See Methanol Business SegmentManufacturing Facilities for a description of our Beaumont, Texas facility.)
The Verdigris, Oklahoma facility is one of the largest UAN production facilities in North America. Located at the Verdigris, Oklahoma facility are two ammonia plants, two nitric acid plants, two UAN plants and a port terminal. Terra owns the plants, while the port terminal is leased from the Tulsa-Rogers County Port Authority. The leasehold interest on the port terminal is scheduled to expire in April 2004, and Terra has an option to renew the lease for an additional five-year term. We also have UAN upgrading capability at our facilities in Port Neal, Iowa; Courtright, Ontario; Woodward, Oklahoma and Blytheville, Arkansas.
Terra believes it has some of the most efficient UAN plants in North America, including three of the five lowest-cost plants in terms of delivered cost to end-users. The location of our Port Neal, Iowa and Courtright, Ontario plants, with low-cost access to nearby Corn Belt markets, allows these plants to be among the most efficient in North America as measured by delivered cost to the end-user. Because of UANs relatively high transportation costs due to its water content, there is less competition from importers than for ammonia or urea. Four of our facilities are able to provide UAN locally by truck which also offers a competitive advantage in serving agricultural customers due to the high cost of transporting UAN.
The Blytheville, Arkansas facility consists of an ammonia plant, a granular urea plant and a UAN plant. The ammonia plant is leased from the City of Blytheville at a nominal annual rate. The ammonia plant lease is scheduled to expire in November 2009, and we have an option to extend the lease for eleven successive terms of five years each at the same rental rate. Terra has an unconditional option to purchase the plant for a nominal price at the end of the lease term (including any renewal term). The urea plant is also leased from the City of Blytheville. The urea plant lease is scheduled to expire in November 2005,
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and we have an option to extend the lease for three successive terms of five years each at the same rental rate. Terra also has a similar, unconditional option to purchase the urea plant for a nominal price. During 2003, management concluded that future market conditions may not justify the ongoing investment in maintenance and replacement capital necessary to extend operations for the remainder of the facilitys established useful life and a $53.1 million impairment charge was recorded. The facility is currently in production and is expected to be operating at least through April 2004.
Marketing and Distribution
The principal customers for Terras North American manufactured nitrogen products are independent dealers, national retail chains, cooperatives and industrial customers. Industrial customers accounted for approximately 24% of Terras North American nitrogen product revenues in 2003. At December 31, 2003, we had contracted to sell 14% of our 2004 scheduled nitrogen production at prices indexed to published sources.
Terras production facilities, combined with significant storage capacity at over 52 locations throughout the major fertilizer consuming regions of the U.S. and Canada, position Terra to respond competitively to demand in our markets. This is a distinct advantage over imports, which face logistical challenges and higher costs in transporting product to end-users in a timely fashion.
Terra U.K. sales are divided about equally between agricultural and industrial customers. Terra engages merchants and buying groups to sell its Nitram brand bagged AN fertilizer directly to British farmers. AN is also bagged for other U.K. suppliers and sold in bulk to suppliers who blend it with potash and phosphates, bag it and distribute it to farmers. A small quantity of AN is exported to continental Europe.
Terra U.K.s industrial products include ammonia, nitric acid, and liquid carbon dioxide. Most industrial sales are to customers where Terra has a freight advantage.
Methanol Business Segment
Product
Terra is the leading U.S. producer of merchant methanol. Methanol is used as a feedstock to produce chemical products such as formaldehyde, acetic acid and a variety of chemical intermediates. Another major market for methanol is as a feedstock in the production of MTBE, an oxygenate used as an additive in reformulated gasoline and as an octane enhancer in non-reformulated gasoline.
Manufacturing Facilities
Terra has two U.S. facilities that produce methanol. Our Beaumont, Texas facility is the largest methanol production plant in the U.S., with 225 million gallons of annual methanol production capacity. This plant produced 204 million, 235 million and 235 million gallons of methanol in 2001, 2002 and 2003, respectively. The Woodward, Oklahoma facility produced 31.5 million, 33.8 million and 33.8 million gallons of methanol in 2001, 2002 and 2003, respectively, and has an annual methanol production capacity of 40 million gallons.
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Terra owns the plant and processing equipment at the Beaumont facility. The land is leased from E. I. DuPont de Nemours and Company (DuPont) for a nominal annual rate under a lease agreement which expires in 2090. Because the Beaumont facility is entirely contained within an industrial complex owned and operated by DuPont, Terra depends on DuPont for access to the facility as well as certain essential services. Most of the finished methanol product is shipped to customers through wharf facilities located on DuPont property. Terra depends on DuPont for access to the pipelines used to transport methanol and to obtain natural gas, as well as for certain utilities, wastewater treatment facilities and other essential services.
Marketing and Distribution
During December 2003, Terra entered into contracts with Methanex providing it exclusive rights to purchase or market all of Terras methanol production as discussed more fully in the previous Business Overview section.
Nitrogen Industry Overview
Overview
The three major nutrients required for plant growth are phosphorous, mined as phosphate rock; potassium, mined as potash; and nitrogen, produced from natural gas. Phosphorus plays a key role in the photosynthesis process. Potassium is an important regulator of plants physiological functions. Nitrogen is an essential element for most organic compounds in plants as it promotes protein formation and is a major component of chlorophyll, which helps to promote green healthy growth and high yields. There are no substitutes for nitrogen fertilizers in the cultivation of high-yield crops. These three nutrients occur naturally in the soil to a certain extent but must be replaced as crops remove them from the soil. Nitrogen, to a greater extent than phosphate and potash, must be reapplied each year in areas of intense agricultural usage because of absorption by crops and its tendency to escape from the soil by evaporation or leaching. Consequently, demand for nitrogen fertilizer tends to be more consistent on a year-by-year per-acre-planted basis than is demand for phosphate or potash fertilizer.
Demand
Global demand for fertilizers typically grows at predictable rates and tends to correspond to growth in grain production. Global fertilizer demand is driven in the long term primarily by population growth, increases in disposable income and associated improvements in diet. Short-term demand depends on world economic growth rates and factors creating temporary imbalances in supply and demand. These factors include weather patterns, the level of world grain stocks relative to consumption, agricultural commodity prices, energy prices, crop mix, fertilizer application rates, farm income and temporary disruptions in fertilizer trade from government intervention, such as changes in the buying patterns of China or India.
Supply
Increased ammonia prices in 1995 led to capacity expansion projects globally that resulted in capacity growth that was, in the short term, substantially greater than demand, causing a structural imbalance in ammonia supply and demand. In addition, foreign government support for domestic production in India, China and the former Soviet Union, has kept uneconomical plants running, further increasing supply.
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This new global capacity has been partially offset by permanent plant closings in the U.S. and Europe since 1998. Recent increases in natural gas costs in many regions of the world has forced temporary plant closures which, in addition to permanent plant closures, have provided support for nitrogen prices.
Imports account for a significant portion of U.S. nitrogen product supply. Producers from the former Soviet Union, Canada, the Middle East, Trinidad and Venezuela are major exporters to the U.S. These export producers are often competitive in regions of close proximity to the point of entry for imports, primarily the Gulf Coast and East Coast of North America. Due to higher freight costs and limited distribution infrastructure, importers are less competitive in serving the main corn-growing regions of the U.S., which are more distant from these ports.
Methanol Industry Overview
Overview
Methanol is a liquid made primarily from natural gas and is used as a feedstock in the production of formaldehyde, acetic acid, MTBE, and a variety of other chemical intermediates which form the foundation of a large number of secondary derivatives. Formaldehyde is used to produce urea-formaldehyde and phenol-formaldehyde resins, which are used as wood adhesives for plywood, particleboard, oriented strand board, medium-density fiberboard and other engineered wood products. In addition, formaldehyde is also used in the manufacture of elastomers, paints, foams, polyurethane and automotive products. Acetic acid is used as a chemical intermediate to produce adhesives, paper, paints, plastics, resins, solvents, and textiles. MTBE, an oxygenate and octane enhancer, is used to reduce hydrocarbon and carbon monoxide emissions from motor vehicles. Chemical intermediates are used to manufacture de-icer and windshield fluid, antifreeze, herbicides, pesticides, and poultry feed products.
Methanol is a typical commodity chemical and the methanol industry is characterized by cycles of oversupply resulting in lower prices and idled capacity, followed by periods of shortage and rapidly rising prices as demand rises and exceeds supply until increased prices justify new plant investments or the re-start of idled capacity. However, the expanding number of different uses for methanol and its derivatives over the last several years has resulted in the methanol industry becoming more complex and subject to increasingly diverse influences on supply and demand.
Demand
Due to an increasing range of end uses for methanol, demand has tended to move with the general level of economic activity in methanols major markets. The significant use of methanol for the production of chemicals used in the building products industry means that building and construction cycles are important factors in determining demand for methanol-based chemicals.
MTBE accounts for over 25% of global demand for methanol. MTBE is considered the preferred oxygenate by the refining industry and its production has grown rapidly until 2003. Initiatives in California and other states resulted in regulations that prohibit the addition of MTBE to gasoline beginning in 2003.
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Supply
Over the past several years significant industry restructuring has taken place with most North American methanol capacity shut down. New methanol production facilities have generally been constructed in locations with access to low-cost natural gas, although this advantage is partially offset by higher distribution costs due to distance from major markets. Industry analysts have identified approximately 7.0 million metric tonnes of new methanol capacity (20% of current global demand) that will start up from 2004 through 2006.
Credit
Our credit terms are generally 15-30 days in the U.S. and 30 days in the U.K., but may be extended for longer periods during certain sales seasons consistent with industry practices. Bad debt writeoffs have been less than $1.5 million annually for each of the past three years.
Seasonality and Volatility
The fertilizer business is seasonal, based upon the planting, growing and harvesting cycles. Nitrogen fertilizer inventories must be accumulated to permit uninterrupted customer deliveries, and require significant storage capacity. This seasonality generally results in higher fertilizer prices during peak periods, with prices normally reaching their highest point in the spring, decreasing in the summer, and increasing again in the fall as depleted inventories are restored.
Nitrogen fertilizer prices can also be volatile as a result of a number of other factors. The most important of these factors are:
| Weather patterns and field conditions (particularly during periods of high fertilizer consumption); |
| Quantities of fertilizers imported to North America and the U.K.; |
| Current and projected grain inventories and prices, which are heavily influenced by U.S. exports and worldwide grain markets; and |
| Price fluctuations in natural gas, the principal raw material used to produce nitrogen fertilizer. |
Governmental policies may directly or indirectly influence the number of acres planted, the level of grain inventories, the mix of crops planted and crop prices.
Price spikes in North American natural gas markets prompted industry-wide curtailment of both nitrogen fertilizer and methanol production in 2003 and 2001. We substantially reduced our North American production rates at the end of February through March 2003 due to high natural gas costs. During 2001, most of our North American production was idled for the month of January due to high natural gas costs. There were no shutdowns in 2002 driven by natural gas costs.
While most U.S. methanol is sold pursuant to long-term contracts based on market index pricing and fixed volumes, the spot market price of methanol can be volatile. The industry has experienced cycles of oversupply, resulting in depressed prices and idled capacity, followed by periods of shortages and rapidly rising prices. Future demand for methanol will depend in part on the emerging regulatory environment with respect to reformulated gasoline.
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Raw Materials
The principal raw material used to produce manufactured nitrogen products and methanol is natural gas. Natural gas costs in 2003 accounted for about 66% of total costs and expenses for our North American nitrogen products business, 44% of total costs and expenses for our U.K. nitrogen products business, and 72% of total costs and expenses associated with our methanol business. We believe there is a sufficient supply of natural gas for the foreseeable future and will, as opportunities present themselves, enter into firm transportation contracts to minimize the risk of interruption or curtailment of natural gas supplies during the peak-demand winter season.
Terras natural gas hedging policy is to fix or cap the price of 20% to 80% of our natural gas requirements for a rolling 12-month period, and up to 50% of our natural gas requirements for the subsequent 24-month period, provided that such arrangements would not result in costs greater than expected selling prices for our finished products. Departures from policy are permitted with the approval of the Board of Directors. Capping natural gas prices is accomplished through various supply contracts, financial derivatives and other instruments. A significant portion of the global nitrogen products production occurs at facilities with access to fixed-priced natural gas supplies. These facilities natural gas costs have been and likely will continue to be substantially lower than Terras.
If natural gas prices rise, we may benefit from our use of forward-pricing techniques. Conversely, if natural gas prices fall, we may incur costs above the then-available spot market price. The settlement dates of forward-pricing contracts coincide with gas purchase dates. Forward-pricing contracts are based on a specified price referenced to spot market prices or appropriate NYMEX futures contract prices.
Transportation
Terra uses several modes of transportation to distribute products to customers, including railroad cars, common carrier trucks, barges and common carrier pipelines. We use approximately 50 liquid, dry and anhydrous ammonia fertilizer terminal storage facilities in 18 U.S. states and one Canadian province.
Railcars are the major mode of transportation at our North American manufacturing facilities. Terra leases approximately 2,100 railcars. Terra also owns 10 nitric acid railcars. In the U.K., Terras AN production is transported primarily by contract carrier trucks, and ammonia production is transported primarily by pipelines that we own.
Terra transports purchased natural gas to our Woodward, Oklahoma facility via both intrastate and interstate pipelines and to Terras Verdigris, Oklahoma facility via intrastate pipeline. The intrastate pipelines serving Woodward and Verdigris are not open-access carriers, but are nonetheless part of a widespread regional system through which Woodward and Verdigris can receive natural gas from any major Oklahoma source. Terra also has limited access to out-of-state natural gas supplies for these facilities. Terras Beaumont, Texas facility sources natural gas via four intrastate pipelines. The Courtright, Ontario facility sources natural gas at delivery points at Parkway and Dawn, Ontario and a local utility. We transport purchased natural gas for both our Port Neal, Iowa and Blytheville, Arkansas facilities via interstate, open-access pipelines. At the Billingham and Severnside, England locations, purchased natural gas is transported to the facilities via a nationwide, open-access pipeline system.
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Research and Development
We are currently not undertaking any significant, ongoing research and development efforts.
Competition
The industries in which Terra operates are highly competitive. Competition in agricultural input markets takes place largely on the basis of price, reliability of supply, delivery time and quality of service. Feedstock availability to production facilities and the cost and efficiency of production, transportation and storage facilities are also important competitive factors. Government intervention in international trade can distort the competitive environment. The relative cost and availability of natural gas are also important competitive factors. Significant determinants of a plants competitive position are the natural gas acquisition and transportation contracts that a plant negotiates with its major suppliers as well as proximity to natural gas sources and/or end-users.
Terras domestic competitors in the nitrogen fertilizer markets include a large farm cooperative and other independent fertilizer companies. In addition, nitrogen fertilizers imported into the United States compete with domestically produced nitrogen fertilizers, including those produced by Terra. Countries with inexpensive sources of natural gas (whether as a result of government regulation or otherwise) can produce nitrogen fertilizers at a low cost. A substantial amount of new ammonia capacity is expected to be added abroad in the foreseeable future. Importers face higher transportation costs, which reduce their advantage of inexpensive natural gas.
In the methanol segment, production and trade have become increasingly globalized and a number of foreign competitors produce methanol primarily for the export market. Many of these foreign competitors have access to favorably priced sources of natural gas and are relatively insensitive to raw material price fluctuations. However, because of low domestic demand, foreign competitors aggressively pursue the U.S. and other export markets. Industry analysts have identified approximately 7.0 million metric tonnes of new foreign methanol capacity (20% of current global demand) that will start up from 2004 through 2006.
Nitrogen sales are made through independent retailers, resellers, farmer co-operatives affiliated dealer organizations and brokers. Methanol sales are conducted through Methanex as described in the preceding Business Overview section.
Environmental and Other Regulatory Matters
Terras operations are subject to various federal, state and local environmental, health and safety laws and regulations, including laws relating to air quality, hazardous and solid wastes and water quality. Terras operations in Canada are subject to various federal and provincial regulations regarding such matters, including the Canadian Environmental Protection Act administered by Environment Canada, and the Ontario Environmental Protection Act administered by the Ontario Ministry of the Environment. Terras U.K. operations are subject to similar regulations under a variety of acts governing hazardous chemicals,
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transportation and worker health and safety. We are also involved in the manufacture, handling, transportation, storage and disposal of materials that are or may be classified as hazardous or toxic by federal, state, provincial or other regulatory agencies. We take precautions to reduce the likelihood of accidents involving these materials. If such materials have been or are disposed of at sites that are targeted for investigation and/or remediation by federal or state regulatory agencies, Terra may be responsible under CERCLA or analogous laws for all or part of the costs of such investigation and remediation, and damages to natural resources.
The State of Arizona designated Inspiration Consolidated Copper Company (Inspiration), a Terra subsidiary that disposed of its assets in 1988 and no longer operates a business, as a potentially responsible party (PRP) under the state Superfund law at the Pinal Creek Drainage Basin Site (Pinal Site) in Globe/Miami, Arizona, based upon Inspirations prior ownership and operation of copper mining and production facilities. Under state and federal Superfund laws, all PRPs may be jointly and severally liable for the costs of investigation and/or remediation of an environmentally impaired site regardless of fault or the legality of original disposals. The Pinal Site is the subject of ongoing investigation and cleanup to address releases of acidic metal-bearing solutions from past copper mining and production facilities. The remedial actions are governed by a 1997 consent decree between the Arizona Department of Environmental Quality and the two current owners/operators of the copper mining and production facilities (one of whom is the successor to Inspirations buyer) and Inspiration (collectively with us, the Group). The Groups members are jointly and severally financing and performing the work, but Inspiration no longer owns assets at the Pinal Site. Also, the Group has filed an action for cost-recovery against other former owners and operators at the Pinal Site. In a related matter, residents in an area of the Pinal Site brought a class action against the Group seeking property damages and medical monitoring for potential personal injuries allegedly related to the acidic metal-bearing groundwater. All claims have been settled, although plaintiffs reserved the right to assert personal injury claims individually. After consideration of such factors as the number of PRPs and levels of financial responsibility, including the ongoing litigation, claims against historic insurance carriers, and contractual indemnities, we believe that our liability with respect to these matters will not be material. Existing contractual indemnities may be subject to legal challenge, however, and there can be no guarantee that they will be upheld or sufficient to cover all costs, or that material expenditures will not be incurred for these matters.
Terra retained a small number (less than 10%) of its retail locations after the sale of its distribution business in 1999. Some of these locations are now, or are expected in the future to be, the subject of environmental clean-up activities for which we have retained liability. We do not believe that such environmental costs and liabilities will have a material effect on our results of operations, financial position or net cash flows.
With respect to our Verdigris and Blytheville facilities, Freeport-McMoRan Resource Partners, Limited Partnership (a former owner and operator of these facilities) retained liability for certain environmental matters. With respect to our Beaumont facility, DuPont retains responsibility for certain environmental costs and liabilities stemming from conditions or operations to the extent such conditions or operations existed or occurred prior to its sale of the facility in 1991. Likewise, with respect to our Billingham and Severnside, England facilities, the seller, ICI, indemnified us, subject to certain conditions, for pre-December 31, 1997 environmental contamination associated with the purchased assets. Known conditions are not expected to result in material expenditures but discovery of unknown conditions or the failure of prior owners and operators and indemnitors to meet their obligations could require significant expenditures.
14
Terra may be required to install additional air and water quality control equipment, such as low NOx burners, scrubbers, ammonia sensors and continuous emission monitors, at certain facilities in order to maintain compliance with applicable environmental requirements. We estimate that the cost of additional equipment to comply with these requirements in 2004 and the next two years will be less than $10 million.
Terra endeavors to comply in all material respects with applicable environmental, health and safety regulations and has incurred substantial costs in connection with such compliance. Because these regulations are expected to continue to change and generally to be more restrictive than current requirements, the costs of compliance will likely increase. We do not expect our compliance with such regulations to have a material adverse effect on our results of operations, financial position or net cash flows. However, there can be no guarantee that new regulations will not result in material costs.
Revenues and Assets
Terras revenues from external customers, measure of profit and loss, total assets and revenues and assets according to geography for the years 2001-2003 appear in Item 8.
Employees
We had 1,138 full-time employees at December 31, 2003, with all 407 U.K. employees covered by a wage and working conditions arrangement similar to a collective bargaining agreement.
Terra Nitrogen (U.K.) Limited was found liable for damages, plus interest and attorney fees, associated with May 1998 recalls of carbonated beverages containing carbon dioxide tainted with benzene. Appeals against those judgments were unsuccessful. Management estimated total claims against Terra from these lawsuits may be £10 million, or $14 million in 2001 when Terra established reserves to cover estimated losses. Terras insurer denied coverage under Terras insurance policy and Terra was required to pay the beverage manufacturers claims with its own funds.
Terra filed suit against its insurer in U.S. District Court in Sioux City, Iowa seeking a declaration of insurance coverage and reimbursement of the claim payments. In August 2002, the court granted summary judgment in Terras favor and ordered the insurer to pay the claims. The U.S. Court of Appeals for the Eighth Circuit affirmed the district courts decision in October 2003 and later denied a motion by the insurer for a rehearing. Terras insurer is seeking an appeal to the U.S. Supreme Court. Management will continue to pursue Terras rights against the insurer and will not modify the product claim cost reserve from the insurers reimbursement of the claims until final resolution of the matter.
On January 29, 2003, an Arizona jury awarded $10.1 million in damages and subsequently, $1.1 million in attorney fees to a former Terra employee whose distribution and crop consulting business Terra acquired in 1997. The plaintiff alleged bad faith and fraud against Terra in connection with the sale of his business to Terra. On June 6, 2003, Terra filed an appeal of the judgment with the Arizona Court of Appeals. Both parties have filed opening briefs. Oral argument on the appeal has not yet been scheduled.
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We are involved in various other legal actions and claims, including environmental matters, arising from the normal course of business. While it is not possible to predict with certainty the final outcome of these proceedings, we do not believe that these matters, the U.K. benzene claims, or the Arizona business purchase litigation will have a material adverse effect on our results of operations, financial position or net cash flows.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
No matters were submitted to a vote of security holders of Terra during the fourth quarter of 2003.
The following paragraphs set forth the name, age and offices of each present executive officer of Terra, the period during which each executive officer has served as such and each executive officers business experience during the past five years:
Name |
Present positions and offices with the Company and principal occupations during the past five years | |
Michael L. Bennett | President and Chief Executive Officer of Terra since April 2001; Executive Vice President and Chief Operating Officer of Terra from February 1997 to April 2001; President and Chief Executive Officer of Terra Nitrogen Division since June 1998. Age 50. | |
Joseph D. Giesler | Vice President of Industrial Sales and Operations of Terra since December 2002; Global Director, Industrial Sales of Terra from September 2001 to December 2002; Director of Marketing of Terra from June 2000 to August 2001; Director of Western Division of Terra from July 1998 to May 2000; Regional Manager of Terra from February 1996 to July 1998. Age 45. | |
Mark A. Kalafut | Vice President, General Counsel and Corporate Secretary of Terra since June 2001; Vice President and Associate General Counsel of Terra from April 1997 through June 2001. Age 50. | |
Francis G. Meyer | Senior Vice President and Chief Financial Officer of Terra since November 1995. Age 51. | |
W. Mark Rosenbury | Senior Vice President and Chief Administrative Officer of Terra since August 1999; Vice President, European Operations of Terra and Managing Director of Terra Nitrogen U.K. from January 1998 to August 1999. Age 56. | |
Richard S. Sanders Jr. | Vice President, Manufacturing of Terra since August 2003; Plant Manager, Verdigris, OK manufacturing facility from 1995 to August, 2003. Age 46. | |
Wynn S. Stevenson | Vice President, Taxes and Corporate Development of Terra since May 1998. Age 49. |
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There are no family relationships among the executive officers and directors of Terra or arrangements or understandings between any executive officer and any other person pursuant to which any executive officer was selected as such. Officers of Terra are elected annually to serve until their respective successors are elected and qualified.
ITEM 5. MARKET FOR TERRAS COMMON EQUITY AND RELATED STOCKHOLDER MATTERS
The main markets in which Terras common shares trade are the NYSE and the TSE. Set forth below are the high and low sales prices of Terras common shares during each quarter specified as reported on the NYSE.
(per-share data and stock prices) |
March 31 |
June 30 |
Sept. 30 |
Dec. 31 | ||||||||
2003 |
||||||||||||
Common Share Price: |
||||||||||||
High |
$ | 1.77 | $ | 1.69 | $ | 2.23 | $ | 3.55 | ||||
Low |
1.06 | 1.07 | 0.97 | 1.88 | ||||||||
2002 |
||||||||||||
Common Share Price: |
||||||||||||
High |
$ | 3.97 | $ | 2.99 | $ | 2.23 | $ | 2.05 | ||||
Low |
2.40 | 1.76 | 1.45 | 1.53 |
As of March 1, 2004 there were approximately 3,440 record holders of Terras common stock.
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ITEM 6. SELECTED FINANCIAL DATA
Financial Summary
(in thousands, except per-share and employee data) |
2003 |
2002 |
2001 |
2000 |
1999 |
|||||||||||||||
Financial Position |
||||||||||||||||||||
Working capital |
$ | 132,948 | $ | 85,902 | $ | 136,378 | $ | 199,008 | $ | 152,959 | ||||||||||
Total Assets |
1,125,062 | 1,128,110 | 1,336,043 | 1,512,552 | 1,601,445 | |||||||||||||||
Long-term debt |
402,206 | 400,358 | 436,534 | 473,354 | 480,461 | |||||||||||||||
Stockholders equity |
265,131 | 257,864 | 500,779 | 610,797 | 657,002 | |||||||||||||||
Results of Operations |
||||||||||||||||||||
Revenues |
$ | 1,351,055 | $ | 1,043,983 | $ | 1,037,310 | $ | 1,063,010 | $ | 833,443 | ||||||||||
Costs and expenses |
(1,374,615 | ) | (1,049,390 | ) | (1,099,128 | ) | (1,020,203 | ) | (896,485 | ) | ||||||||||
Insurance settlement costs |
| | | (5,968 | ) | | ||||||||||||||
Interest income |
534 | 543 | 3,364 | 3,869 | 8,361 | |||||||||||||||
Interest expense |
(55,072 | ) | (53,800 | ) | (53,594 | ) | (51,511 | ) | (53,076 | ) | ||||||||||
Minority interest |
8,617 | 1,510 | 2,247 | (5,379 | ) | (8,341 | ) | |||||||||||||
Loss on early retirement of debt |
| | (3,042 | ) | | (15,188 | ) | |||||||||||||
Income tax benefit |
57,000 | 24,000 | 33,000 | 6,000 | 51,923 | |||||||||||||||
Loss from continuing operations |
(12,481 | ) | (36,174 | ) | (79,843 | ) | (10,182 | ) | (79,363 | ) | ||||||||||
Loss from discontinued operations |
| (16,183 | ) | | | (10,524 | ) | |||||||||||||
Cumulative effect of change in accounting principle |
| (205,968 | ) | | | | ||||||||||||||
Net Loss |
$ | (12,481 | ) | $ | (258,325 | ) | $ | (79,843 | ) | $ | (10,182 | ) | $ | (89,887 | ) | |||||
Basic and Diluted Loss Per Share: |
||||||||||||||||||||
Continuing operations |
$ | (0.16 | ) | $ | (0.48 | ) | $ | (1.06 | ) | $ | (0.14 | ) | $ | (1.06 | ) | |||||
Discontinued operations |
| (0.22 | ) | | | (0.14 | ) | |||||||||||||
Cumulative effect of change in accounting principle |
| (2.73 | ) | | | | ||||||||||||||
Net Loss |
$ | (0.16 | ) | $ | (3.43 | ) | $ | (1.06 | ) | $ | (0.14 | ) | $ | (1.20 | ) | |||||
Dividends Per Share |
$ | | $ | | $ | | $ | | $ | 0.07 | ||||||||||
Capital Expenditures |
$ | 8,639 | $ | 25,186 | $ | 14,838 | $ | 12,219 | $ | 51,899 | ||||||||||
Full-time employees at end of period (unaudited) |
1,138 | 1,207 | 1,248 | 1,279 | 1,351 | |||||||||||||||
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ITEM 7. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
Introduction
We produce and market nitrogen products for agricultural and industrial markets with production facilities located in North America and the United Kingdom. Nitrogen products are commodity chemicals that are sold at prices reflecting global supply and demand conditions. The nitrogen products industry has cycles of oversupply, resulting in lower prices and idled capacity, followed by supply shortages, resulting in high selling prices and higher industry-wide production rates. In order to be viable in this industry, a producer must be among the low-cost suppliers in the markets it serves and have a financial position that can sustain it during periods of oversupply.
In recent periods, high nitrogen margins in 1995 led to capacity expansion projects globally that resulted in capacity increases that were, in the short term, substantially greater than demand growth, causing oversupply conditions that reduced nitrogen prices. Since 1998, that new global capacity has been partially offset by demand growth as well as permanent plant closings in the U.S. and Europe but, nonetheless, the industry generally has remained in an oversupply situation.
Natural gas is the most significant raw material in the production of nitrogen products. North American natural gas costs have increased substantially since 1999. Since we compete with nitrogen products imported from regions with lower natural gas costs, we and other North American producers have not been able to increase selling prices to levels necessary to cover the natural gas cost increases. This resulted in curtailments of North American nitrogen production by Terra and other producers. These curtailments contributed to reductions in global nitrogen product supplies. Our United Kingdom operations benefited from the reduction in global supplies and also realized higher selling prices, but incurred natural gas costs lower than those in North America.
Imports, most of which are produced at facilities with access to fixed-price natural gas supplies, account for a significant portion of U.S. nitrogen product supply. Imported products natural gas costs have been and could continue to be substantially lower than the delivered cost of natural gas to our facilities. Off-shore producers are most competitive in regions close to the point of entry for imports, including the Gulf Coast and East Coast of North America. Our sales volumes depend primarily on our plants operating rates. We may purchase product from other manufacturers or importers for resale, but gross margins on those volumes are rarely significant. Profitability and cash flows from our nitrogen products business are affected by our ability to manage our costs and expenses (other than natural gas), most of which do not materially change for different levels of production or sales. Other factors affecting our nitrogen products results include the level of planted acres, transportation costs, weather conditions (particularly during the planting season), grain prices and other variables described in Items 1 and 2 Business and Properties of this report.
We also produce methanol in the U.S. Like nitrogen products, methanol is a commodity chemical manufactured from natural gas. Consequently, natural gas costs and the supply/demand balance for methanol significantly affect methanol earnings and cash flows. A significant portion of U.S. methanol demand is met by imports from regions with natural gas costs lower than those available to U.S. producers. Industry analysts have identified approximately 7.0 million metric tonnes of new methanol capacity (20% of current global demand) that should start up from 2004 through 2006 in regions with low
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natural gas costs. U.S. methanol demand has declined over the past year and is expected to continue to decline due to reduced U.S. consumption of MTBE, a gasoline oxygenate and octane enhancer that uses methanol as a feedstock. In December 2003, we entered into contracts with the Methanex Corporation (Methanex) assigning it our sales contracts and providing it exclusive rights to all methanol production at the Beaumont facility for five years as more fully described in Items 1 and 2 Business and Properties of this report.
Overview of Consolidated Results
Terra reported net losses of $12 million in 2003, $258 million in 2002 and $80 million in 2001 with a loss per share of $0.16, $3.43 and $1.06, respectively. Revenues from continuing operations totaled $1,351 million in 2003, $1,044 million in 2002 and $1,037 million in 2001.
Our 2002 net loss included a $206 million charge for the cumulative effect of a change in accounting for goodwill ($2.73 per share) and a $16 million loss from discontinued operations ($0.22 per share). At the beginning of 2002, we implemented Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and Other Intangible Assets, and determined that $206 million of assets classified as excess of cost over net assets of acquired businesses suffered impairment and had no value. The loss from discontinued operations was for a $25 million increase to reserves for discontinued operations, net of a $9 million income tax benefit. Approximately $13 million of the charge was attributable to discontinued coal operations in response to higher-than-expected retiree health care costs and increased payments to union funds for which the company is contingently liable under the Coal Industry Retiree Health Benefit Act of 1992. The remaining $12 million was provided to cover a jury award of $10 million to an individual employed by Terras distribution business that was sold in 1999 and to provide reserves against notes receivable and other assets associated with previously discontinued operations.
The net loss from continuing operations was $12 million in 2003, $36 million in 2002 and $80 million in 2001. During 2003, we recorded a $27.0 million net charge for the impairment of our Blytheville facility (representing a $53.1 million impairment charge to operating income less $9.9 million allocated to minority interest and $16.2 million of income tax benefit). The 2003 net loss was reduced by approximately $36.4 million of income tax benefits for a reduced assessment by a foreign taxing authority and reversals of tax reserves that had been provided in prior years. The 2001 net loss from continuing operations included $18.8 million of goodwill amortization that did not recur in subsequent years because of an accounting change and $8.4 million (net of $5.6 million in related income tax benefits) of product recall costs. Other fluctuations to our net loss from continuing operations for 2001 through 2003 are primarily related to changes in the selling prices of nitrogen products and methanol and changes in the cost of natural gas, our primary raw material.
Factors That Affect Operating Results
Factors that may affect our operating results include: the relative balance of supply and demand for nitrogen fertilizers, industrial nitrogen and methanol, the availability and cost of natural gas, the number of planted acreswhich is affected by both worldwide demand and government policies, the types of crops planted, the effect of general weather patterns on the timing and duration of field work for crop planting and harvesting, the effect of environmental legislation on supply and demand for our products, the availability of financing sources to fund seasonal working capital needs, and the potential for interruption to operations due to accidents or natural disasters.
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The principal raw material used to produce nitrogen products and methanol is natural gas. Natural gas costs in 2003 accounted for about 66% of total costs and expenses for our North American nitrogen products business, 44% of total costs and expenses for our U.K. nitrogen products business and 72% of total costs and expenses for our methanol business. A significant increase in the price of natural gas that is not hedged or recovered through an increase in the price of our nitrogen and methanol products would have an adverse effect on our business, financial condition and results. During parts of 2001 and 2003, price spikes in North American natural gas markets prompted industry-wide curtailments of nitrogen production. We produced only 81% and 91% of our total nitrogen capacity in 2001 and 2003, respectively, because of plant shutdowns and production curtailments related to high natural gas costs and to balance inventory levels with demand. During 2001, we produced only 89% of our methanol capacity for similar reasons. A portion of global nitrogen products and methanol production is at facilities with access to fixed-price natural gas supplies that have been, and could continue to be, substantially lower priced than our natural gas.
We enter into forward pricing contracts for some of our natural gas requirements, so long as such arrangements would not result in costs greater than expected for selling prices for our finished products. Our current natural gas forward pricing policy is to fix or cap the price of between 20% and 80% of our natural gas requirements for a rolling 12-month period and up to 50% of our natural gas requirements for the subsequent 24-month period through supply contracts, financial derivatives and other instruments. We notify the Board of Directors when we deviate from the policy. December 31, 2003 forward positions covered 25% of our expected 2004 natural gas requirements and none beyond.
The global supply and demand balance for ammonia and other nitrogen-based products influences prices for Terras nitrogen products. Long-term demand is affected by population growth and rising living standards that determine food consumption. Short-term demand is affected by world economic conditions, international trade decisions and grain prices. For example, 2001 demand was reduced, in part, due to relatively high nitrogen prices and low grain prices. Supply is affected by increasing worldwide capacity and the availability of nitrogen product exports from major producing regions such as the former Soviet Union, the Middle East and South America.
Methanol is used as a raw material in the production of formaldehyde, methyl tertiary-butyl ether (MTBE), acetic acid and numerous other chemical derivatives. The price of methanol is influenced by the supply and demand for each of these products. Environmental initiatives to ban or reduce the use of MTBE as a fuel additive, such as those currently underway in the United States, will significantly affect demand for methanol.
Weather can have a significant effect on demand for our nitrogen products. Weather conditions that delay or intermittently disrupt field work during the planting and growing seasons may cause agricultural customers to use forms of nitrogen fertilizer that are more or less favorable to our sales. Weather conditions following harvest may delay or eliminate opportunities to apply fertilizer in the fall. Weather can also have an adverse effect on crop yields, which lowers the income of growers and could impair their ability to pay for crop inputs purchased from our dealer customers.
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Our nitrogen business segment is seasonal, with more nitrogen products consumed during the second quarter in conjunction with spring planting activity than in any other quarter. Due to the seasonality of the business and the relatively brief periods during which customers consume nitrogen products, our customers and we generally build inventories during the second half of the year in order to ensure product availability during the peak sales season. For our current level of sales, we require lines of credit to fund inventory increases and to support customer credit terms. We believe that our credit facilities are adequate for expected production levels in 2004.
Our manufacturing operations may be subject to significant interruption if one or more of our facilities were to experience a major accident or were damaged by severe weather or other natural disaster. We currently maintain insurance, including business interruption insurance, which we believe is sufficient to allow us to withstand major damage to any of our facilities.
Critical Accounting Policies
The discussion and analysis of our financial condition and results of operations are based upon our consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States of America for reporting purposes. The preparation of these financial statements requires us to make estimates and judgments that affect the amount of assets, liabilities, revenues and expenses at the date of our financial statements. Actual results may differ from these estimates under different assumptions or conditions.
Critical accounting policies are defined as those that reflect significant judgments and uncertainties, and potentially result in materially different results under different assumptions and conditions. Our critical accounting policies are described below.
Impairment of Long-Lived Assets
We will record impairment losses on long-lived assets used in operations when events and circumstances indicated that the assets might be impaired and the undiscounted cash flows estimated to be generated by those assets are less than the carrying amount of these items. Our cash flow estimates are based on historical results adjusted to reflect our best estimate of future market and operating conditions. The net carrying value of assets not recoverable is reduced to fair value. Our estimates of fair value represent our best estimate based on industry trends and reference to market rates and transactions. Estimates of future cash flows are subject to significant uncertainties and assumptions. Accordingly, actual results could vary significantly from such estimates. During 2003, events occurred that necessitated an evaluation of recoverability of assets at our Blytheville and Beaumont facilities.
On June 26, 2003, we suspended production at our Blytheville facility due to expectations that the facility would not cover its cash costs because of continuing high natural gas costs and the seasonal decline in nitrogen fertilizer demand and prices. In response to this action and as required by Statement of Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, we commenced a review to determine if the Blytheville facilitys carrying value was impaired. This review led us to conclude that future market conditions may not justify the ongoing investment in maintenance and replacement capital necessary to extend operations for the remainder of the facilitys useful life. Accordingly a $53.1 million charge was recorded during the second quarter as an Impairment of
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long-lived assets. While the plants value is permanently impaired, we resumed production in October 2003 in response to higher urea selling prices and improved seasonal demand. We anticipate $4.0 to $6.0 million of spending will be required when the facility is permanently idled.
At December 31, 2003, the Beaumont facility had a carrying value, net of $25 million of deferred revenues, of about $115 million. We estimated the remaining useful life of this facility at 15 years assuming normal investment in maintenance and replacement capital throughout this period. Our estimated cash flows over this period, based on our best estimate of future market and operating conditions at December 31, 2003, exceeded the carrying value of these assets and consequently, no impairment charge was recorded for the Beaumont facility. These cash flow estimates are subject to significant uncertainties and assumptions. Consequently, actual results for the Beaumont facility could vary substantially from such estimates.
Pension Assets and Liabilities
Pension assets and liabilities are affected by the estimated market value of plan assets, estimates of the expected return on plan assets and discount rates. Actual changes in the fair market value of plan assets and differences between the actual return on plan assets and the expected return on plan assets will affect the amount of pension expense ultimately recognized. Our pension liabilities were $260 million at December 31, 2003, which was $95 million higher than pension plan assets. The December 31, 2003 liability was computed based on an average 5.8% discount rate, which was based on yields for high-quality corporate bonds with a maturity approximating the duration of our pension liability. Declines in comparable bond yields would increase our pension liability. Our net pension liability, after deduction of plan assets, could increase or decrease depending on the extent to which returns on pension plan assets are lower or higher than the discount rate.
Post-Retirement Benefits
Post-retirement benefits are determined on an actuarial basis and are affected by assumptions including the discount rate and expected trends in health care costs. Changes in the discount rate and differences between actual and expected health care costs will affect the recorded amount of post-retirement benefits expense ultimately recognized.
Revenue Recognition
Revenue is recognized when title to finished product passes to the customer. Revenue is recognized as the net amount to be received after deducting estimated amounts for discounts and trade allowances. Revenue includes amounts paid by customers for shipping and handling.
Deferred Income Taxes
Deferred income tax assets and liabilities reflect (a) differences between financial statement carrying amounts and corresponding tax bases and (b) temporary differences resulting from differing treatment of items for tax and accounting purposes. Deferred tax assets also include the expected benefits of carrying forward our net operating losses. We regularly review deferred tax assets for recoverability and reduce them if we can not sufficiently determine that they will be realized. We base this determination on projected future taxable income and the expected timing of the reversals of existing temporary differences.
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At December 31, 2003, deferred tax assets representing future benefits for our U.S. net operating loss carryforwards totaled $133 million. We have not generated U.S. taxable income since 1997 and, in consideration of the substantial increases to North American natural gas costs since 1999, we do not have a basis to conclude that future taxable earnings are likely to be available to utilize benefits associated with loss carryforwards. Accordingly, at December 31, 2003 for U.S. operations, we have reduced our deferred tax assets to equal net deferred tax liabilities. Further, we do not expect to recognize additional U.S. tax benefits for future losses until we realize taxable income or generate additional deferred tax liabilities for temporary differences. If there is a material change in the effective tax rates or time period when temporary difference become taxable or deductible, we may have to additionally reduce all or a significant portion of our deferred tax assets.
Inventory Valuation
Inventories are stated at the lower of cost and estimated net realizable value. The average cost of inventories is determined by using the first-in, first-out method. The nitrogen and methanol industries are characterized by rapid change in both demand and pricing. Rapid declines in demand could result in temporary or permanent curtailment of production, while rapid declines in price could result in a lower cost or market adjustment.
Derivative and Financial Instruments
Terra accounts for derivatives in accordance with Statement of Financial Accounting Standards (SFAS) No. 133 Accounting for Derivative Instruments and Hedging Activities. SFAS No. 133 requires the recognition of derivatives in the balance sheet and the measurement of these instruments at fair value. Changes in the fair value of derivatives are recorded in earnings unless the normal purchase or sale exception applies or hedge accounting is elected.
Terra enters into derivative instruments including future contracts, swap agreements, and purchased options to cap or fix prices for a portion of natural gas production requirements. Terra has designated, documented and assessed accounting hedge relationships, which mostly resulted in cash flow hedges that require the recording of the derivative assets or liabilities at their fair value on the balance sheet with an offset in other comprehensive income. Amounts are removed from other comprehensive income as the underlying transactions occur and realized gains or losses are recorded.
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RESULTS OF CONTINUING OPERATIONS2003 COMPARED WITH 2002
Consolidated Results
We reported a 2003 loss from continuing operations of $12.5 million on revenues of $1,351 million compared with a loss from continued operations of $36.2 million on revenues of $1,044 million in 2002. Basic and diluted loss per share from continuing operations for 2003 was $0.16 compared with $0.48 for 2002. The 2003 net loss included a $27.0 million net charge for the impairment of our Blytheville facility (representing a $53.1 million impairment charge to operating income less $9.9 million allocated to minority interest and $16.2 million of income tax benefit). The 2003 net loss was reduced by approximately $36.4 million of income tax benefits for a reduced assessment by a foreign taxing authority and reversals of tax reserves that had been provided in prior years.
We classify our operations into two business segments: Nitrogen Products and Methanol. The Nitrogen Products segment represents the sale of nitrogen products including that produced at our ammonia manufacturing and upgrading facilities. The Methanol segment represents wholesale sales of methanol including that produced at our two methanol manufacturing facilities.
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Total revenues and operating income (loss) by segment for the years ended December 31, 2003 and 2002 follow:
(in thousands) |
2003 |
2002 |
||||||
Revenues: |
||||||||
Nitrogen products |
$ | 1,139,379 | $ | 883,971 | ||||
Methanol |
209,870 | 158,458 | ||||||
Other revenues |
1,806 | 1,554 | ||||||
$ | 1,351,055 | $ | 1,043,983 | |||||
Operating Income (Loss): |
||||||||
Nitrogen products |
$ | 33,721 | $ | (9,351 | ) | |||
Impairment of long-lived assets (nitrogen products) |
(53,091 | ) | | |||||
Methanol |
1,866 | 7,325 | ||||||
Other expensenet |
(6,056 | ) | (3,381 | ) | ||||
$ | (23,560 | ) | $ | (5,407 | ) | |||
Nitrogen Products
Volumes and prices for 2003 and 2002 follow:
Volumes and Prices |
2003 |
2002 | ||||||||
(quantities in thousands of tons) |
Sales Volumes |
Average Unit Price* |
Sales Volumes |
Average Unit Price* | ||||||
Ammonia |
1,400 | $ | 229 | 1,504 | $ | 147 | ||||
Nitrogen solutions |
3,840 | 99 | 3,966 | 73 | ||||||
Urea |
545 | 173 | 633 | 121 | ||||||
Ammonium nitrate |
934 | 142 | 912 | 119 |
* | After deducting outbound freight costs |
Nitrogen products revenues increased by $255 million to $1,139 million for 2003 compared with $884 million in 2002 as the result of higher sales prices, partially offset by lower sales volumes. Sales prices were higher as the result of lower fertilizer supplies caused by increased demand and industry-wide production curtailments. Sales volumes in 2003 were lower than the previous year due to our own production curtailments including a decision to suspend production during the 2003 third quarter at the Blytheville facility because of high natural gas costs and the seasonal decline in nitrogen fertilizer demand and prices.
Higher selling prices contributed $265 million to 2003 results and were only partially offset by higher natural gas costs. Natural gas costs increased $228 million from 2002 as unit costs, net of forward pricing gains and losses, were $4.76 per million British thermal units (MMBtu) during 2003 compared to $3.03/MMBtu during 2002. As a result of forward price contracts, 2003 natural gas costs for the nitrogen products segment were $5.4 million higher than spot prices.
Impairment of Long-Lived Assets
On June 26, 2003, we suspended production at our Blytheville facility due to expectations that the facility would not cover its cash costs because of continuing high natural gas costs and the seasonal decline in
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nitrogen fertilizer demand and prices. In response to this action and as required by Statement of Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, a $53.1 million charge was recorded during the second quarter as discussed more fully above under Critical Accounting Policies.
Methanol
Methanol revenues were $210 million and $158 million for the years ended December 31, 2003 and 2002, respectively. Sales prices increased from $0.49/gallon in 2002 to $0.71/gallon in 2003, but sales volumes declined 10% from 2002 to 295 million gallons. The sales decline was due, in part, to production outages related to a scheduled plant turnaround.
The methanol segment generated $1.9 million operating income in 2003 compared to $7.3 million operating income in 2002. The lower 2003 operating income reflects increased costs and lower volumes, only partially offset by higher prices. The major cost increase was to natural gas costs which, net of $1.5 million of cost increases from forward pricing contracts, were $5.16/MMBtu for 2003 compared to $3.08/MMBtu for 2002.
Other Operating ActivitiesNet
We had $6.1 million of losses from other operating activities in 2003 compared to $3.4 million in 2002. These losses represent charges for amortization of deferred financing costs and legal fees related to general corporate activities not allocable to any particular business segment. The increased 2003 loss from 2002 was primarily due to amortization of financing costs on the 2003 refinancing of Senior Notes due in 2005.
Interest ExpenseNet
Net interest expense was $54.5 million in 2003 compared with $53.3 million in 2002. The increased interest expense primarily related to higher interest rates paid on the 2003 refinancing of Senior Notes due in 2005.
Minority Interest
Minority interest represents interest in the earnings of the publicly held common units of Terra Nitrogen Company, L.P. (TNCLP). Minority interest benefits of $8.6 million were recorded in 2003 as the result of TNCLP losses, which included an impairment charge for the Blytheville facility, that were included in their entirety in consolidated operating results. The 2002 minority interest charge of $1.5 million reflected nitrogen earnings for TNCLP, which were included in their entirety in consolidated operating results. These amounts are directly related to TNCLP losses and earnings.
Income Taxes
Income tax benefits were recorded at an effective rate of 82% for 2003 compared with 40% for 2002. The 2003 benefit includes reductions to tax reserves totaling $36.4 million for a reduced assessment by a foreign taxing authority and reversal of tax reserves provided in prior years. These benefits were offset by $0.8 million of income tax provisions that reduced our deferred tax assets to equal net deferred tax liabilities for reasons discussed more fully above under Critical Accounting Policies.
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RESULTS OF CONTINUING OPERATIONS2002 COMPARED WITH 2001
Consolidated Results
We reported a 2002 loss from continuing operations of $36.2 million on revenues of $1,044 million compared with a loss of $79.8 million on revenues of $1,037 million in 2001. Basic and diluted loss per share from continuing operations for 2002 was $0.48 compared with $1.06 for 2001. The decline in the 2002 loss was primarily related to lower natural gas costs, increased sales volumes, the change in accounting that eliminated goodwill amortization and the absence of 2001 product recall costs, partially offset by lower product prices.
Total revenues and operating income (loss) by segment for the years ended December 31, 2002 and 2001 follow:
(in thousands) |
2002 |
2001 |
||||||
Revenues: |
||||||||
Nitrogen products |
$ | 883,971 | $ | 863,512 | ||||
Methanol |
158,458 | 169,098 | ||||||
Other revenues |
1,554 | 4,700 | ||||||
$ | 1,043,983 | $ | 1,037,310 | |||||
Operating Income (Loss): |
||||||||
Nitrogen products |
$ | (9,351 | ) | $ | (48,476 | ) | ||
Methanol |
7,325 | (11,739 | ) | |||||
Other expensenet |
(3,381 | ) | (1,603 | ) | ||||
$ | (5,407 | ) | $ | (61,818 | ) | |||
Nitrogen Products
Volumes and prices for 2002 and 2001 follow:
Volumes and Prices |
2002 |
2001 | ||||||||
(quantities in thousands of tons) |
Sales Volumes |
Average Unit Price* |
Sales Volumes |
Average Unit Price* | ||||||
Ammonia |
1,504 | $ | 147 | 1,195 | $ | 187 | ||||
Nitrogen solutions |
3,966 | 73 | 3,296 | 97 | ||||||
Urea |
633 | 121 | 451 | 142 | ||||||
Ammonium nitrate |
912 | 119 | 682 | 127 |
* | After deducting outbound freight costs |
Nitrogen products revenues increased by $20 million to $884 million for 2002 compared with $864 million in 2001. Selling prices declined $178 million as the result of increased nitrogen fertilizer supplies in contrast to 2001 when high natural gas costs resulted in industry-wide production curtailments. The revenue shortfall from lower prices was more than offset by higher 2002 volumes compared to 2001. Sales volumes in 2001 were depressed due to lower production rates, reduced demand in response to high prices and increased competition from imports.
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The nitrogen products segment reported operating losses of $9.4 million and $48.5 million in 2002 and 2001, respectively. Most of the improvement to operating results was due to $16.6 million of 2001 goodwill amortization that was eliminated in 2002 through an accounting change (SFAS 142) and $14 million of product claims costs realized during 2001. The remaining improvement to operating results was due to lower natural gas costs and higher production rates, net of declines in selling prices.
The 2002 cost of natural gas, net of $6.3 million of cost decreases from forward pricing contracts, was $122 million lower than in 2001 as unit costs declined to $3.03/MMBtu from $3.93/MMBtu in 2001. During 2002, our nitrogen production was 97% of capacity compared to 81% in 2001 when production was curtailed in response to high natural gas costs, reduced customer demand and increased competition from imports. The higher capacity utilization reduced the average cost of production by spreading fixed costs over increased volumes.
Methanol
Methanol revenues were $158 million compared with $169 million for the years ended December 31, 2002 and 2001, respectively. Sales volumes increased 5% from prior-year levels, to 327 million gallons, but selling prices declined to $0.49 per gallon in 2002 from $0.56 per gallon in 2001.
The methanol segment reported operating income of $7.3 million for 2002 compared to an operating loss of $11.7 million for 2001. The improvement to operating results was primarily due to lower costs and increased volumes that were only partially offset by lower pries. The major cost decrease was to natural gas costs which, net of $3.6 million of cost decreases from forward pricing contracts, declined to $3.08/MMBtu during 2002 from $4.04/MMBtu in 2001. As compared to 2001, the reduction to natural gas costs reduced total 2002 methanol production costs by about $28 million. Other cost declines resulted from lower unit costs for purchased methanol, an increase in production rates from 89% of capacity in 2001 to 101% in 2002 and accounting changes that eliminated goodwill amortization in 2002 (amortization in 2001 was $2.2 million).
Other Operating ActivitiesNet
We had $3.4 million of losses from other operating activities in 2002 compared to $1.6 million in 2001. These losses represent charges for amortization of deferred financing costs and legal fees related to general corporate activities not allocable to any particular business segment.
Interest ExpenseNet
Net interest expense was $53.3 million in 2002 compared with $50.2 million in 2001. Interest expense was $0.2 million higher in 2002; however, interest income declined $2.8 million as the result of lower invested cash and lower interest rates.
Minority Interest
Minority interest represents interest in the earnings of the publicly held common units of Terra Nitrogen Company, L.P. (TNCLP). Minority interest changes totaled $1.5 million in 2002 compared to $2.2 million of minority interest benefits in 2001. These amounts are directly related to TNCLPs results of operations.
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Income Taxes
Income tax benefits were recorded at an effective rate of 40% for 2002 compared with 29% for 2001. The increase in the 2002 benefit rate reflects the absence of non-deductible goodwill amortization in 2002 and foreign income tax adjustments during 2001.
LIQUIDITY AND CAPITAL RESOURCES
Our primary uses of funds are to fund our working capital requirements, make payments on our debt and other obligations and make plant turnarounds and capital expenditures. The principle sources of funds will be cash flow from operations and borrowings under available bank facilities.
During 2003, cash and short-term investments increased $28.9 million. Net cash provided by operating activities was $82.4 million, which was more than cash used for investing activities, primarily capital expenditures and plant turnaround costs, of $46.3 million. An additional $7.8 million was used in financing activities, primarily for fees in connection with the refinancing of long-term debt obligations.
Net cash provided by 2003 operating activities was $82.4 million, composed of $78.8 million of cash provided from operating activities, $25.0 million of deferred revenue received for the methanol distribution agreement with Methanex, less $21.4 million used by higher working capital needs. Working capital needs primarily consisted of increases to accounts receivable for higher selling prices than the 2002 fourth quarter and reductions to trade accounts payable as the result of lower credit availability from natural gas suppliers. We had $71.9 million in customer prepayments at December 31, 2003 that we anticipate will be satisfied during our first and second quarters.
During 2003 and 2002, we funded plant and equipment purchases of $8.6 million and $25.2 million, respectively, primarily for replacement or stay-in-business capital needs. We expect 2004 plant and equipment purchases to be less than $20 million consisting primarily of expenditures for replacement of equipment at manufacturing facilities.
Plant turnaround costs represent cash used for the periodic scheduled major maintenance of our continuous process production facilities that is performed at each plant generally every two years. We funded $28.1 million and $24.3 million of plant turnaround costs in 2003 and 2002. We estimate 2004 plant turnaround costs will approximate $30 million.
During 2003, we issued $202 million of 11.5% Second Priority Senior Secured Notes due June 1, 2010. The notes were priced at 99.402% to yield 11.625%. They are unconditionally guaranteed by Terra Industries Inc. and its U.S. subsidiaries. These notes and guarantees are secured by a second priority security interest in all domestic inventory, domestic accounts receivable, intellectual property of Terra Industries Inc. and its domestic subsidiaries and certain subsidiary capital stock. The Indenture governing these notes contains covenants that limit, among other things, our ability to: incur additional debt, pay dividends on common stock of Terra Industries Inc. or repurchase shares of such common stock, make investments (other than in Terra Capital, Inc. or any guarantor), use assets as security in other
30
transactions, sell any of our principal production facilities or sell other assets outside the ordinary course of business, enter into transactions with affiliates, limit dividends or other payments by our restricted subsidiaries to us, enter into sale and leaseback transactions, engage in other businesses, sell all or substantially all of our assets or merge with or into other companies, and reduce our insurance coverage. In addition, we are obligated to offer to repurchase these notes upon a Change of Control (as defined in the Indenture) at a cash price equal to 101% of the aggregate principal amount outstanding at that time, plus accrued interest to the date of purchase. The Indenture governing these notes contains events of default and remedies customary for a financing of this type. Offering proceeds were used to repay our 10.5% Senior Notes due in 2005.
During 2001, we issued $200 million of senior secured notes due 2008. These notes will mature on October 15, 2008, bear interest at a rate of 12.875%, payable semi-annually and are unconditionally guaranteed by Terra Industries Inc. and its wholly-owned U.S. subsidiaries. These notes and guarantees are secured by a first priority security interest in our ownership and leasehold interest in substantially all of the real property, machinery and equipment owned or leased by Terra Capital, Inc. and the guarantors and certain other assets. The Indenture governing these notes contains covenants comparable to those contained in the 2010 notes described above. We are also obligated to offer to repurchase these notes upon a Change of Control (as defined in the Indenture) at a cash price equal to 101% of the aggregate principal amount outstanding at that time, plus accrued interest to the date of purchase. The Indenture governing these notes contains events of default and remedies customary for a financing of this type. Offering proceeds, existing cash balances and revolving credit lines were used to retire $159 million of senior notes and $99 million of bank term notes due in 2003.
We have a $175 million revolving credit facility that expires in June 2005. Borrowing availability under the credit facility is generally based on eligible cash balances, 85% of eligible accounts receivable and 60% of eligible inventory, less outstanding letters of credit. At December 31, 2003, borrowing availability exceeded the credit facilitys $175 million maximum. There were no revolving credit borrowings and there were $31.1 million in outstanding letters of credit, resulting in remaining borrowing availability of approximately $143.9 million under the facility. We are required to maintain a minimum unused borrowing availability of $30 million. The credit facility also requires that we adhere to certain limitations on additional debt, capital expenditures, acquisitions, liens, asset sales, investments, prepayments of subordinated indebtedness, changes in lines of business and transactions with affiliates. In addition, if our borrowing availability falls below $60 million, we are required to have generated $60 million of operating cash flows, or earnings before interest income taxes, depreciation, amortization and other non-cash items (as defined in the credit facility) for the preceding four quarters. The amount of operating cash flows to measure credit facility compliance is different than amounts that can be derived from Terras financial statements. For the 12 months ended December 31, 2003, operating cash flows as defined in the credit facility was $122.1 million.
Our ability to meet credit facility covenants will depend on future operating cash flows, working capital needs, receipt of customer prepayments and trade credit terms. Failure to meet these covenants could result in additional costs and fees to amend the credit facility or could result in termination of the facility. Access to adequate bank facilities is critical to funding our operating cash needs. Based on current market conditions for our finished products and natural gas, we anticipate that we will be able to meet our covenants through 2004. Nevertheless, if product margins were to be as depressed as during portions of the 2003 first half or if there were to be any adverse changes in the factors discussed above, we may need a waiver of our credit facility covenants and there is no assurance we could receive such waivers.
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Our ability to manage our exposure to commodity price risk in the purchase of natural gas through the use of financial derivatives may be affected by limitations imposed by our bank agreement covenants.
Contractual obligations and commitments to make future payments were as follows at December 31, 2003:
Payments Due In | ||||||||||||
(in millions) |
Less than One Year |
One to Three Years |
Three to Five Years |
Thereafter | ||||||||
Long-term debt |
$ | | $ | | $ | 200.0 | $ | 202.0 | ||||
Operating leases |
14.7 | 21.9 | 12.2 | 3.6 | ||||||||
Capital lease obligations |
0.2 | 0.2 | | | ||||||||
Purchase obligations |
40.5 | | | | ||||||||
Total |
$ | 55.4 | $ | 22.1 | $ | 212.2 | $ | 205.6 | ||||
As of the date of this filing, the following table sets forth the ratings information from Standard and Poors Rating Services (S&P), Moodys Investor Services (Moodys) and Fitch, IBCA, Duff & Phelps Ratings (Fitch):
S&P |
Moodys |
Fitch | ||||
Corporate/Senior Implied |
B+ | B3 | Not applicable | |||
Senior Secured Notes due 2008 |
B+ | B3 | B+ | |||
Second Priority Senior Secured |
||||||
Notes due 2010 |
B- | Caal | B- |
A security rating is not a recommendation to buy, sell or hold securities and may be subject to revision or withdrawal at any time by the assigning rating organization. Each rating should be evaluated independently of any other rating.
Our pension liabilities were $260 million at December 31, 2003, which was $95 million higher than our pension plan assets. The pension liability was computed based on a 5.8% discount rate, which was based on yields for high-quality corporate bonds (Moodys Investor Service AA rated or equivalent) with a maturity approximating the duration of our pension liability. Future declines in comparable bond yields would increase our pension liability and future increases in bond yields would decrease our pension liability. Our pension liability net of plan assets could increase or decrease depending on the extent that returns on pension plan assets are lower or higher than the discount rate. Our cash contributions to pension plans were $9 million in 2003 and are estimated at $20 million in 2004, $15 million in 2005 and $7 million in 2006. Actual contributions could vary from these estimates depending on actual returns for plan assets, legislative changes to pension funding requirements and/or plan amendments.
Expenditures related to environmental, health and safety regulation compliance are primarily composed of operation costs that totaled $6.2 million in 2003. Because environmental, health and safety regulations are expected to continue to change and generally to be more restrictive than current requirements, the costs of compliance will likely increase. We do not expect compliance with such regulations will have a material adverse effect on the results of operations, financial position or net cash flows.
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We incurred $1.3 million of 2003 capital expenditures to ensure compliance with environmental, health and safety regulations. We may be required to install additional air and water quality control equipment, such as low nitrous oxide burners, scrubbers, ammonia sensors and continuous emission monitors to continue to achieve compliance with the Clean Air Act and similar requirements. These equipment requirements typically apply to competitors as well. We estimate that the cost of complying with these existing requirements in 2004 and beyond will be less than $20 million.
We own 75.1% of the common units of TNCLP which, in accordance with the partnership agreement, permits us to call all common units that we do not own. We have not yet met the financial tests in our revolving credit agreement required to allow us to call the common units.
During 2003, 2002 and 2001, we distributed $1.2 million, $1.8 million and $2.0 million, respectively, to the minority TNCLP common unitholders. TNCLP distributions are based on Available Cash (as defined in the Partnership Agreement).
Cash balances at December 31, 2003 were $87.3 million, all of which is unrestricted.
RECENTLY ISSUED ACCOUNTING STANDARDS
Financial Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS) No. 143, Accounting for Asset Retirement Obligations, was effective for our financial statements as of January 1, 2003. This standard required us to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred. The adoption of this standard did not have a material effect on our financial statements.
SFAS No. 148, Accounting for Stock-Based Compensation-Transition and Disclosure, amends SFAS No. 123, Accounting for Stock-Based Compensation, to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, this Statement amends the disclosure requirements of Statement 123 to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The adoption of this standard did not have an impact on our financial statements.
SFAS No. 149, Amendments of Statement 133 on Derivative Instruments and Hedging Activities, amends and clarifies financial accounting for derivative instruments. This standard was effective for our 2003 third quarter and adoption of this standard did not have a material effect on our financial statements.
SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity, establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within its scope as a liability (or an asset in some circumstances). Many of those instruments were previously classified as equity. This standard became effective for contracts entered into after May 31, 2003. The adoption of this standard did not have an effect on our financial statements.
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FASB Interpretation (FIN) No. 45, Guarantors Accounting and Disclosure Requirements, Including Indirect Guarantees of Indebtedness of Others, clarifies that a guarantor is required to recognize, at the inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing certain guarantees. FIN 45 also expands the disclosure to be made by a guarantor in its financial statements about its obligations under certain guarantees that it has issued. The provisions of FIN 45 are applicable on a prospective basis to guarantees issued or modified after December 31, 2002. The disclosure requirements of FIN 45 became effective for Terra in 2003, and did not impact our financial statements.
FASB Interpretation No. 46 (FIN 46), an interpretation of Accounting Research Bulletin No. 51, Consolidated Financial Statements, was issued in January 2003. FIN 46 addresses the consolidation of variable interest entities. In December 2003, the FASB issued revised FIN 46 (FIN 46R) to clarify provisions of FIN 46 and exempt certain entities from its requirements. If it is reasonably possible that an enterprise will initially consolidate or disclose information about a variable interest entity on December 24, 2003, certain disclosures are required for financial statements issued after December 31, 2003, regardless of the date on which the variable interest entity was created. For an interest entity to which the provisions of FIN 46 have not been applied, it should apply FIN 46R no later than March 31, 2004. This effective date includes those entities to which FIN 46 was previously applied. The provisions of FIN 46R will not impact our financial statements.
FASB Staff Position No. 106-1 (FSP 106-1), Accounting and Disclosure Requirements Related to Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) introduces a prescription drug benefit under Medicare (Medicare Part D) as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. FSP 106-1 permits a sponsor of postretirement health care plan that provides a prescription drug benefit to make a one-time election to defer accounting for the effects of the Act. Authoritative guidance on accounting for the federal subsidy is pending and could require a change in previously reported information. Disclosures are required regardless of a change in previously reported information. Disclosures are required regardless of whether the sponsor elects deferral. FSP 106-1 is effective for fiscal years or interim periods ending after December 7, 2003 and interim periods beginning after December 15, 2003. Terra has chosen to defer recognition of the potential effects of the Act in the 2003 disclosures.
PENDING CHANGE OF CONTROL
Anglo American plc, through a subsidiary, owns 48.4% of our outstanding shares. Anglo American has announced its intention to dispose of its interest in Terra with the timing based on market and other considerations.
FORWARD-LOOKING PRECAUTIONS
Information contained in this report, other than historical information, may be considered forward-looking. Forward-looking information reflects managements current views of future events and financial performance that involve a number of risks and uncertainties. The factors that could cause actual results to differ materially include, but are not limited to, the following: changes in financial markets, general economic conditions within the agricultural industry, competitive factors and price changes (principally, sales prices of nitrogen and methanol products and natural gas costs), changes in product mix, changes in the seasonality of demand patterns, changes in weather conditions, changes in agricultural regulations, and other risks detailed in the Factors that Affect Operating Results section of this discussion.
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ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Risk Management and Financial Instruments
Market risk represents the risk of loss that may impact our financial position, results of operations or cash flows due to adverse changes in financial and commodity market prices and rates. We use derivative financial instruments to manage risk in the areas of (a) foreign currency fluctuations, (b) changes in natural gas prices and (c) changes in interest rates. See Note 13 to the Consolidated Financial Statements for additional information on the use of derivative financial instruments.
Our policy is to avoid unnecessary risk and to limit, to the extent practical, risks associated with operating activities. Our management may not engage in activities that expose Terra to speculative or non-operating risks and is expected to limit risks to acceptable levels. The use of derivative financial instruments is consistent with our overall business objectives. Derivatives are used to manage operating risk within the limits established by our Board of Directors, and in response to identified exposures, provided they qualify as hedge activities. As such, derivative financial instruments are used to manage exposure to interest rate fluctuations, to hedge specific assets and liabilities denominated in foreign currency, to hedge firm commitments and forecasted natural gas purchase transactions, and to protect against foreign exchange rate movements between different currencies that impact revenue and earnings expressed in U.S. dollars.
The use of derivative financial instruments subjects Terra to some inherent risks associated with future contractual commitments, including market and operational risks, credit risk associated with counterparties, product location (basis) differentials and market liquidity. Terra continuously monitors the valuation of identified risks and adjusts the portfolio based on current market conditions.
Foreign Currency Fluctuations
Our policy is to manage risk associated with foreign currency fluctuations by entering into forward exchange and option contracts covering specific currency obligations or net foreign currency operating requirements, as appropriate. Such hedging is limited to the amounts and duration of the specific obligations being hedged and, in the case of operating requirements, no more than 75% of the forecasted requirements. The primary currencies to which we are exposed are the Canadian dollar and the British pound. At December 31, 2003, we had no forward positions in any foreign currency.
Natural Gas PricesNorth American Operations
Natural gas is the principal raw material used to manufacture nitrogen and methanol. Natural gas prices are volatile and we mitigate some of this volatility through the use of derivative commodity instruments. Our current policy is to hedge 20-80% of our natural gas requirements for the upcoming 12 months and up to 50% of requirements for the following 24-month period, provided that such arrangements would not result in costs greater than expected selling prices for our finished products. We notify the Board of Directors when we deviate from this policy. Annual North American natural gas requirements are
35
approximately 105 million MMBtu. We have hedged 25% of our expected 2004 North American requirements and none of our requirements beyond December 31, 2004. The fair value of these instruments is estimated based on quoted market prices from brokers, realized gains or losses and our computations. These instruments fixed natural gas prices at $8.9 million less than published prices for December 31, 2003 forward markets. Market risk is estimated as the potential loss in fair value resulting from a hypothetical 10% adverse change in price. As of December 31, 2003 our market risk exposure related to future natural gas requirements being hedged was $9.8 million based on a sensitivity analysis. Changes in the market value of these derivative instruments have a high correlation to changes in the spot price of natural gas. Since we forward price only a portion of our natural gas requirements, this hypothetical adverse impact on natural gas derivative instruments would be more than offset by lower costs for all natural gas we purchase.
Natural Gas PricesUnited Kingdom Operations
To meet natural gas production requirements at our United Kingdom production facilities, we generally enter into one- or two-year gas supply contracts and fix prices for 20-80% of total volume requirements. Annual procurement requirements for U.K. natural gas are approximately 26 million MMBtu. As of December 31, 2003, we had fixed-price contracts for 24% of our expected 2004 U.K. natural gas requirements and none of our 2005 natural gas requirements. Our U.K. fixed-price contracts for 2004 natural gas were at prices $2.2 million less than published prices for December 31, 2003 forward markets. We do not use derivative commodity instruments for our United Kingdom natural gas needs.
Interest Rate Fluctuations
The table below provides information about our financial instruments that are sensitive to changes in interest rates. For debt obligations, the table presents principal cash flows and related weighted average interest rates by expected maturity dates. We had no financial derivatives outstanding at December 31, 2003.
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Interest Rate Sensitivity
(in millions) |
Expected Maturity Date | |||||||||||||||||||||||||||||
2004 |
2005 |
2006 |
2007 |
2008 |
Thereafter |
Total |
Fair Value | |||||||||||||||||||||||
Long-Term Debt |
||||||||||||||||||||||||||||||
Senior Secured Notes, fixed rate ($US) |
$ | | $ | | $ | | $ | | $ | 200.0 | $ | | $ | 200.0 | $ | 205.6 | ||||||||||||||
Average interest rate |
12.88 | % | 12.88 | % | 12.88 | % | 12.88 | % | 12.88 | % | | | | |||||||||||||||||
Senior Second Priority Secured Notes, fixed rate ($US) |
| | | | | 202.0 | 202.0 | 193.2 | ||||||||||||||||||||||
Average interest rate |
11.50 | % | 11.50 | % | 11.50 | % | 11.50 | % | 11.50 | % | 11.50 | % | | | ||||||||||||||||
Other debt, various rates ($US) |
0.2 | 0.2 | | | | | 0.4 | 0.4 | ||||||||||||||||||||||
Average interest rate |
9.85 | % | 9.96 | % | | | | | | | ||||||||||||||||||||
Total Long-Term Debt |
$ | 0.2 | $ | 0.2 | $ | | $ | | $ | 200.0 | $ | 202.0 | $ | 402.4 | $ | 399.2 | ||||||||||||||
Short-Term Borrowings |
||||||||||||||||||||||||||||||
Revolving credit facility, notional amount ($US) |
$ | 175.0 | $ | 175.0 | $ | | | | | | | |||||||||||||||||||
Variable interest rate, LIBOR based |
3.88 | % | 3.88 | % | | | | | | | ||||||||||||||||||||
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ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
Consolidated Statements of Financial Position
At December 31, |
||||||||
(in thousands) |
2003 |
2002 |
||||||
Assets |
||||||||
Cash and short-term investments |
$ | 87,334 | $ | 58,479 | ||||
Accounts receivable, less allowance for doubtful accounts of $87 and $135 |
133,480 | 101,013 | ||||||
Inventories |
90,869 | 88,598 | ||||||
Other current assets |
43,319 | 31,201 | ||||||
Total current assets |
355,002 | 279,291 | ||||||
Property, plant and equipment, net |
707,665 | 790,475 | ||||||
Deferred plant turnaround costs |
28,103 | 29,177 | ||||||
Other assets |
34,292 | 29,167 | ||||||
Total assets |
$ | 1,125,062 | $ | 1,128,110 | ||||
Liabilities |
||||||||
Debt due within one year |
$ | 153 | $ | 143 | ||||
Accounts payable |
79,563 | 94,916 | ||||||
Accrued and other liabilities |
142,338 | 98,330 | ||||||
Total current liabilities |
222,054 | 193,389 | ||||||
Long-term debt and capital lease obligations |
402,206 | 400,358 | ||||||
Deferred income taxes |
17,831 | 72,748 | ||||||
Pension liabilities |
63,453 | 60,722 | ||||||
Other liabilities |
65,325 | 44,197 | ||||||
Minority interest |
89,062 | 98,832 | ||||||
Commitments and contingencies (Note 12) |
| | ||||||
Total liabilities and minority interest |
859,931 | 870,246 | ||||||
Stockholders Equity |
||||||||
Capital stock |
||||||||
Common Shares, authorized 133,500 shares; 77,563 and 76,920 shares outstanding |
128,968 | 128,654 | ||||||
Paid-in capital |
555,529 | 555,167 | ||||||
Accumulated other comprehensive loss |
(44,596 | ) | (63,668 | ) | ||||
Retained deficit |
(374,770 | ) | (362,289 | ) | ||||
Total stockholders equity |
265,131 | 257,864 | ||||||
Total liabilities and stockholders equity |
$ | 1,125,062 | $ | 1,128,110 | ||||
See accompanying Notes to the Consolidated Financial Statements
38
Consolidated Statements of Operations
Year ended December 31, |
||||||||||||
(in thousands, except per-share amounts) |
2003 |
2002 |
2001 |
|||||||||
Revenues |
||||||||||||
Net Sales |
$ | 1,349,249 | $ | 1,042,429 | $ | 1,032,610 | ||||||
Other income, net |
1,806 | 1,554 | 4,700 | |||||||||
1,351,055 | 1,043,983 | 1,037,310 | ||||||||||
Cost and Expenses |
||||||||||||
Cost of sales |
1,281,663 | 1,009,970 | 1,047,219 | |||||||||
Selling, general and administrative expense |
39,861 | 39,420 | 37,886 | |||||||||
Impairment of long-lived assets |
53,091 | | | |||||||||
Product claim costs |
| | 14,023 | |||||||||
1,374,615 | 1,049,390 | 1,099,128 | ||||||||||
Loss from operations |
(23,560 | ) | (5,407 | ) | (61,818 | ) | ||||||
Interest income |
534 | 543 | 3,364 | |||||||||
Interest expense |
(55,072 | ) | (53,800 | ) | (53,594 | ) | ||||||
Minority interest |
8,617 | (1,510 | ) | 2,247 | ||||||||
Loss on early retirement of debt |
| | (3,042 | ) | ||||||||
Loss from continuing operations before income taxes |
(69,481 | ) | (60,174 | ) | (112,843 | ) | ||||||
Income tax benefit |
(57,000 | ) | (24,000 | ) | (33,000 | ) | ||||||
Loss from continuing operations |
(12,481 | ) | (36,174 | ) | (79,843 | ) | ||||||
Discontinued operations, net of income taxes of $9.5 million (Note 12) |
| (16,183 | ) | | ||||||||
Cumulative effect of change in accounting principle (Note 2) |
| (205,968 | ) | | ||||||||
Net Loss |
$ | (12,481 | ) | $ | (258,325 | ) | $ | (79,843 | ) | |||
Basic and Diluted Loss Per Share: |
||||||||||||
Continuing operations |
$ | (0.16 | ) | $ | (0.48 | ) | $ | (1.06 | ) | |||
Discontinued operations |
| (0.22 | ) | | ||||||||
Cumulative effect of change in accounting principle |
| (2.73 | ) | | ||||||||
Net Loss Per Share |
$ | (0.16 | ) | $ | (3.43 | ) | $ | (1.06 | ) | |||
See accompanying Notes to the Consolidated Financial Statements
39
Consolidated Statements of Cash Flows
Year ended December 31, |
||||||||||||
(in thousands) |
2003 |
2002 |
2001 |
|||||||||
Operating Activities |
||||||||||||
Net loss |
$ | (12,481 | ) | $ | (258,325 | ) | $ | (79,843 | ) | |||
Adjustments to reconcile net loss to net cash flows from operating activities: |
||||||||||||
Impairment of long-lived assets |
53,091 | | | |||||||||
Loss from discontinued operations |
| 16,183 | | |||||||||
Cumulative effect of change in accounting principle |
| 205,968 | | |||||||||
Loss on early retirement of debt |
| | 3,042 | |||||||||
Depreciation and amortization |
107,370 | 105,856 | 130,772 | |||||||||
Deferred income taxes |
(60,516 | ) | (29,246 | ) | (32,533 | ) | ||||||
Minority interest in earnings (loss) |
(8,617 | ) | 1,510 | (2,247 | ) | |||||||
Change in current assets and liabilities: |
||||||||||||
Accounts receivable |
(27,569 | ) | 2,929 | 4,184 | ||||||||
Inventories |
(354 | ) | 24,263 | (10,635 | ) | |||||||
Other current assets |
8,570 | 9,567 | (20,808 | ) | ||||||||
Accounts payable |
(19,983 | ) | 17,461 | 13,366 | ||||||||
Accrued and other liabilities |
18,585 | 52,931 | (20,790 | ) | ||||||||
Deferred revenue |
25,000 | | | |||||||||
Other |
(674 | ) | (2,861 | ) | (354 | ) | ||||||
Net Cash Flows from Operating Activities |
82,422 | 146,236 | (15,846 | ) | ||||||||
Investing Activities |
||||||||||||
Purchase of property, plant and equipment |
(8,639 | ) | (25,186 | ) | (14,838 | ) | ||||||
Plant turnaround costs |
(28,080 | ) | (24,260 | ) | (30,408 | ) | ||||||
Other |
(9,603 | ) | (6,632 | ) | 18,638 | |||||||
Net Cash Flows from Investing Activities |
(46,322 | ) | (56,078 | ) | (26,608 | ) | ||||||
Financing Activities |
||||||||||||
Issuance of long-term debt |
202,000 | | 200,000 | |||||||||
Principal payments on long-term debt and capital lease obligations |
(200,142 | ) | (36,101 | ) | (236,752 | ) | ||||||
Stock issuancenet |
68 | 37 | 180 | |||||||||
Distributions to minority interests |
(1,153 | ) | (1,846 | ) | (2,028 | ) | ||||||
Repurchase of TNCLP common units |
| | (1,671 | ) | ||||||||
Deferred financing costs |
(8,581 | ) | (1,173 | ) | (11,442 | ) | ||||||
Net Cash Flows from Financing Activities |
(7,808 | ) | (39,083 | ) | (51,713 | ) | ||||||
Effect of Exchange Rate Changes on Cash |
563 | 279 | (133 | ) | ||||||||
Increase (Decrease) in Cash and Short-Term Investments |
28,855 | 51,354 | (94,300 | ) | ||||||||
Cash and Short-Term Investments at Beginning of Year |
58,479 | 7,125 | 101,425 | |||||||||
Cash and Short-Term Investments at End of Year |
$ | 87,334 | $ | 58,479 | $ | 7,125 | ||||||
Supplemental disclosure of cash flow information: |
||||||||||||
Interest Paid |
$ | 50,983 | $ | 54,267 | $ | 50,130 | ||||||
Income Taxes Received (paid) |
$ | (4,297 | ) | $ | 5,292 | $ | 288 | |||||
Supplemental schedule of non-cash investing and financing activities: |
||||||||||||
Stock Incentive Plan |
608 | 571 | | |||||||||
Capital Lease Obligations |
$ | | $ | 292 | $ | 366 | ||||||
See accompanying Notes to the Consolidated Financial Statements
40
Consolidated Statements of Changes in Stockholders Equity
(in thousands) |
Comprehensive Income (Loss) |
Capital Stock |
Paid-In Capital |
Accumulated Other Comprehensive Income |
Retained Earnings (Deficit) |
Total |
||||||||||||||||||
Shares |
Amount |
|||||||||||||||||||||||
January 1, 2001 |
75,885 | $ | 128,283 | $ | 554,750 | $ | (48,115 | ) | $ | (24,121 | ) | 610,797 | ||||||||||||
Comprehensive Income (Loss) |
||||||||||||||||||||||||
Net loss |
(79,843 | ) | | | | | (79,843 | ) | (79,843 | ) | ||||||||||||||
Foreign currency translation adjustments |
(14,957 | ) | | | | (14,957 | ) | | (14,957 | ) | ||||||||||||||
Cumulative effect of change in accounting for derivative financial instruments |
31,400 | | | | 31,400 | | 31,400 | |||||||||||||||||
Income tax effect of change in accounting |
(10,990 | ) | | | | (10,990 | ) | | (10,990 | ) | ||||||||||||||
Change in fair value of derivatives, net of taxes of $13,752 |
(24,922 | ) | | | | (24,922 | ) | | (24,922 | ) | ||||||||||||||
Minimum pension liability, net of taxes of $7,257 |
(10,886 | ) | | | | (10,886 | ) | | (10,886 | ) | ||||||||||||||
Total |
$ | (110,198 | ) | |||||||||||||||||||||
Exercise of stock options, net |
80 | 80 | 100 | | | 180 | ||||||||||||||||||
Stock Incentive Plan |
486 | | | | | | ||||||||||||||||||
December 31, 2001 |
76,451 | $ | 128,363 | $ | 554,850 | $ | (78,470 | ) | $ | (103,964 | ) | $ | 500,779 | |||||||||||
Comprehensive Income (Loss) |
||||||||||||||||||||||||
Net loss |
$ | (258,325 | ) | | | | | (258,325 | ) | (258,325 | ) | |||||||||||||
Foreign currency translation adjustments |
24,514 | | | | 24,514 | | 24,514 | |||||||||||||||||
Change in fair value of derivatives, net of taxes of $5,414 |
8,490 | | | | 8,490 | | 8,490 | |||||||||||||||||
Minimum pension liability, net of taxes of $10,053 |
(18,202 | ) | | | | (18,202 | ) | | (18,202 | ) | ||||||||||||||
Total |
$ | (243,523 | ) | |||||||||||||||||||||
Exercise of stock options, net |
26 | 26 | 11 | | | 37 | ||||||||||||||||||
Stock Incentive Plan |
443 | 265 | 306 | | | 571 | ||||||||||||||||||
December 31, 2002 |
76,920 | $ | 128,654 | $ | 555,167 | $ | (63,668 | ) | $ | (362,289 | ) | $ | 257,864 | |||||||||||
Comprehensive Income (Loss) |
||||||||||||||||||||||||
Net loss |
$ | (12,481 | ) | | | | | (12,481 | ) | (12,481 | ) | |||||||||||||
Foreign currency translation adjustments |
27,631 | | | | 27,631 | | 27,631 | |||||||||||||||||
Change in fair value of derivatives, net of taxes of $614 |
1 | | | | 1 | | 1 | |||||||||||||||||
Minimum pension liability, net of taxes of $1,806 |
(8,560 | ) | | | | (8,560 | ) | | (8,560 | ) | ||||||||||||||
Total |
$ | 6,591 | ||||||||||||||||||||||
Exercise of stock options, net |
48 | 48 | 20 | | | 68 | ||||||||||||||||||
Stock Incentive Plan |
595 | 266 | 342 | | | 608 | ||||||||||||||||||
December 31, 2003 |
77,563 | $ | 128,968 | $ | 555,529 | $ | (44,596 | ) | $ | (374,770 | ) | $ | 265,131 | |||||||||||
See accompanying Notes to the Consolidated Financial Statements
41
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
1. Summary of Significant Accounting Policies
Basis of presentation: The Consolidated Financial Statements include the accounts of Terra Industries Inc. and all majority owned subsidiaries (Terra). All significant intercompany accounts and transactions have been eliminated. Minority interest in earnings and ownership has been recorded for the percentage of limited partnership common units not owned by Terra Industries Inc. for each respective period presented.
Description of business: Terra produces nitrogen products for agricultural dealers and industrial users, and methanol for industrial users.
Foreign exchange: Results of operations for the foreign subsidiaries are translated using average currency exchange rates during the period; assets and liabilities are translated using current rates. Resulting translation adjustments are recorded as foreign currency translation adjustments in accumulated other comprehensive income in stockholders equity. Intercompany accounts of foreign subsidiaries are translated at historical rates.
Cash and short-term investments: Terra considers short-term investments with an original maturity of three months or less to be cash equivalents, which are reflected at their approximate fair value.
Inventories: Inventories are stated at the lower of average cost and estimated net realizable value. The average cost of inventories is determined using the first-in, first-out method.
Property, plant and equipment: Expenditures for plant and equipment additions, replacements and major improvements are capitalized. Related depreciation is charged to expense on a straight-line basis over estimated useful lives ranging from 15 to 22 years for buildings and 3 to 18 years for plants and equipment. Equipment under capital leases is recorded in property with the corresponding obligations in long-term debt. The amount capitalized is the present value at the beginning of the lease term of the aggregate future minimum lease payments. Maintenance and repair costs are expensed as incurred.
Plant turnaround costs: Costs related to the periodic scheduled major maintenance of continuous process production facilities (plant turnarounds) are deferred and charged to product costs on a straight-line basis during the period until the next scheduled turnaround, generally two years.
Amortization expense of $29.0 million, $24.3 million and $23.3 million was recorded for the years ended December 31, 2003, 2002 and 2001, respectively.
Debt issuance costs: The costs related to the issuance of debt are amortized over the life of the debt on a straight-line method, which approximates the effective interest method.
Amortization expense of deferred financing costs of $3.8 million, $2.8 million and $3.1 million was recorded for the years ended 2003, 2002 and 2001, respectively. The estimated amortization expense is $4.2 million, $3.5 million, $2.8 million, $2.8 million and $2.5 million for the years ending December 31, 2004, 2005, 2006, 2007 and 2008, respectively.
42
Impairment of long-lived assets: Terra reviews its long-lived assets for impairment whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. If the sum of the expected future cash flows expected to result from the use of the asset (undiscounted and without interest charges) is less than the carrying amount of the asset, an impairment loss is recognized based on the difference between the carrying amount and the fair value of the asset.
On June 26, 2003, Terra suspended production at the Blytheville facility due to expectations that the facility would not cover its cash costs because of continuing high natural gas costs and the seasonal decline in nitrogen fertilizer demand and prices. In response to this action and as required by Statement of Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, Terra commenced a review to determine if the Blytheville facilitys carrying value was impaired. This review led us to conclude that future market conditions may not justify the ongoing investment in maintenance and replacement capital necessary to extend operations for the remainder of the facilitys useful life. Accordingly, a $53.1 million charge was recorded as an Impairment of long-lived assets. While the plants value is permanently impaired, we resumed production in October 2003 in response to higher urea selling prices and improved seasonal demand. Terra expects production will continue through April 30, 2004 and anticipate $4.0 to $6.0 million of spending will be required when the facility is permanently idled.
Derivatives and financial instruments: Terra accounts for derivatives in accordance with SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities. SFAS No. 133 requires the recognition of derivatives in the balance sheet and the measurement of these instruments at fair value. Changes in the fair value of derivatives are recorded in earnings unless the normal purchase or sale exception applies or hedge accounting is elected.
Terra enters into derivative instruments including future contracts, swap agreements and purchased options to fix prices for a portion of future natural gas production requirements. Terra has designated, documented and assessed for hedge relationships, which mostly resulted in cash flow hedges that require Terra to record the derivatives assets and liabilities at their fair value on the balance sheet with an offset in other comprehensive income as (OCI). Amounts are removed from other comprehensive income as the underlying transactions occur and realized gains or losses are recorded.
Accumulated other comprehensive (income) loss: Accumulated other comprehensive loss consisted of the following at December 31:
(in thousands) |
2003 |
2002 |
||||||
Foreign currency translation adjustment |
$ | 10,927 | $ | 38,558 | ||||
Derivatives, net of taxes of ($3,266) and $(2,652) |
(3,979 | ) | (3,978 | ) | ||||
Minimum pension liability, net of taxes of $19,116 and $17,310 |
37,648 | 29,088 | ||||||
Total |
$ | 44,596 | $ | 63,668 | ||||
Revenue recognition: Revenue is recognized when title to finished product passes to the customer. Revenue is recognized as the net amount to be received after deducting estimated amounts for discounts and trade allowances. Revenues include amounts paid by customers for shipping and handling.
43
Cost of sales and hedging transactions: Realized gains and losses from hedging activities and premiums paid for option contracts are deferred and recognized in the month to which the hedged transactions relate (see Note 14Derivative Financial Instruments).
Costs associated with settlement of natural gas purchase contracts and for shipping and handling are included in cost of sales.
Stock-based compensation: Terra accounts for its employee stock-based compensation plans in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations, which utilizes the intrinsic value method. Terra follows the disclosure provisions and accounts for non-employee based compensation in accordance with Statement of Financial Accounting Standards (SFAS) No. 123, Accounting for Stock-Based Compensation.
The pro forma impact on net loss and diluted loss per share of accounting for stock-based compensation using the fair value method required by SFAS 123, follows:
(in thousands, except per-share data) |
2003 |
2002 |
2001 |
|||||||||
Net loss |
||||||||||||
As reported |
$ | (12,481 | ) | $ | (258,325 | ) | $ | (79,843 | ) | |||
Pro forma |
(12,481 | ) | (258,385 | ) | (80,031 | ) | ||||||
Diluted loss per share |
||||||||||||
As reported |
(0.16 | ) | (3.43 | ) | (1.06 | ) | ||||||
Pro forma |
(0.16 | ) | (3.43 | ) | (1.07 | ) | ||||||
Per share results: Basic earnings per share data are based on the weighted-average number of Common Shares outstanding during the period. Diluted earnings per share data are based on the weighted-average number of Common Shares outstanding and the effect of all dilutive potential common shares including stock options, restricted shares and contingent shares.
Estimates: The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.
Reclassifications: Certain reclassifications have been made to prior years financial statements and notes to conform with current year presentation.
Recently issued accounting standards: Financial Accounting Standards Board (FASB) SFAS No. 143, Accounting for Asset Retirement Obligations, became effective for Terras fiscal year beginning January 1, 2003. This standard requires Terra to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred. The adoption of this standard did not have a material effect on our financial statements.
On adoption of SFAS No. 145, Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections, Terra has reclassified an extraordinary loss on early retirement of debt in 2001 to continuing operations.
44
SFAS No. 148, Accounting for Stock-Based Compensation-Transition and Disclosure amends SFAS No. 123, Accounting for Stock-Based Compensation, to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, this Statement amends the disclosure requirements of Statement 123 to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. The adoption of this standard did not have an impact on our financial position.
SFAS No. 149, Amendments of Statement 133 on Derivative Instruments and Hedging Activities, amends and clarifies the financial accounting for derivative instruments. This standard was effective in our third quarter. The adoption of this standard did not have a material effect on our financial statements.
SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within its scope as a liability (or an asset in some circumstances). Many of those instruments were previously classified as equity. This standard became effective for contracts entered into after May 31, 2003. The adoption of this standard did not have a material effect on our financial statements.
FASB Interpretation (FIN) No. 45, Guarantors Accounting and Disclosure Requirements, Including Indirect Guarantees of Indebtedness of Others, clarifies that a guarantor is required to recognize, at the inception of a guarantee, a liability for the fair value of the obligation undertaken in issuing certain guarantees. FIN 45 also expands the disclosure to be made by a guarantor in its financial statements about its obligations under certain guarantees that it has issued. The provisions of FIN 45 are applicable on a prospective basis to guarantees issued or modified after December 31, 2002. The disclosure requirements of FIN 45 became effective for us in 2003 and did not impact our financial statements.
FASB Interpretation No. 46 (FIN 46), an interpretation of Accounting Research Bulletin No. 51, Consolidated Financial Statements, was issued in January 2003. FIN 46 addresses the consolidation of variable interest entities. In December 2003, the FASB issued revised FIN 46 (FIN 46R) to clarify provisions of FIN 46 and exempt certain entities from its requirements. If it is reasonably possible that an enterprise will initially consolidate or disclose information about a variable interest entity on December 24, 2003, certain disclosures are required for financial statements issued after December 31, 2003, regardless of the date on which the variable interest entity was created. For an interest entity to which the provisions of FIN 46 have not been applied, it should apply FIN 46R no later than March 31, 2004. This effective date includes those entities to which FIN 46 was previously applied. The provisions of FIN 46R will not impact our financial statements.
FASB Staff Position No. 106-1 (FSP 106-1), Accounting and Disclosure Requirements Related to Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) introduces a prescription drug benefit under Medicare (Medicare Part D) as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. FSP 106-1 permits a sponsor of postretirement health care plan that provides a prescription drug benefit to make a one-time election to defer accounting for the effects of the Act. Authoritative guidance on accounting for the federal subsidy is pending and could require a change in previously reported information. Disclosures are required regardless of a change in previously reported information.
45
Disclosures are required regardless of whether the sponsor elects deferral. FSP 106-1 is effective for fiscal years or interim periods ending after December 7, 2003 and interim periods beginning after December 15, 2003. Terra has chosen to defer recognition of the potential effects of the Act in the 2003 disclosures.
2. Cumulative Effect of Change in Accounting Principle
In June 2001, the FASB issued SFAS No. 142, Goodwill and Other Intangible Assets. SFAS No. 142 provides that goodwill and other intangible assets with indefinite lives will not be amortized, but will be tested for impairment on an annual basis. Adoption of these standards on January 1, 2002 resulted in the determination that $206 million of assets classified as Excess of cost over net assets of acquired businesses suffered impairment and had no value. Consequently, these assets were written off through a charge that was reported as a change in accounting principle during the 2002 first quarter. A reconciliation of the historical impact of the change in accounting principle to earnings per share follows:
(in thousands, except per-share data) |
2001 |
|||
Reported net loss |
$ | (79,843 | ) | |
Goodwill amortization, net of taxes |
18,829 | |||
Adjusted net loss |
$ | (61,014 | ) | |
Reported basic and diluted loss per share |
$ | (1.06 | ) | |
Goodwill amortization, net of taxes |
0.25 | |||
Adjusted basic and diluted loss per share |
$ | (0.81 | ) | |
3. Earnings Per Share
The following table provides a calculation of Basic and Diluted Loss Per Share.
(in thousands, except per-share data) |
2003 |
2002 |
2001 |
|||||||||
Basic and diluted loss per share computation: |
||||||||||||
Loss from continuing operations |
$ | (12,481 | ) | $ | (36,174 | ) | $ | (79,843 | ) | |||
Loss from discontinued operations |
| (16,183 | ) | | ||||||||
Loss before change in accounting principle |
(12,481 | ) | (52,357 | ) | (79,843 | ) | ||||||
Cumulative effect of change in accounting principle |
| (205,968 | ) | | ||||||||
Loss applicable to common shareholders |
$ | (12,481 | ) | $ | (258,325 | ) | $ | (79,843 | ) | |||
Basic and diluted weighted average shares outstanding |
75,676 | 75,349 | 75,118 | |||||||||
Loss per share from continuing operations |
$ | (0.16 | ) | $ | (0.48 | ) | $ | (1.06 | ) | |||
Loss per share from discontinued operations |
| (0.22 | ) | | ||||||||
Loss per share before change in accounting principle and extraordinary item |
(0.16 | ) | (0.70 | ) | (1.06 | ) | ||||||
Cumulative effect of change in accounting principle |
| (2.73 | ) | | ||||||||
Basic and diluted loss per share |
$ | (0.16 | ) | $ | (3.43 | ) | $ | (1.06 | ) | |||
46
4. Inventories
Inventories consisted of the following at December 31:
(in thousands) |
2003 |
2002 | ||||
Raw materials |
$ | 22,937 | $ | 22,546 | ||
Supplies |
26,058 | 26,765 | ||||
Finished goods |
41,874 | 39,287 | ||||
Total |
$ | 90,869 | $ | 88,598 | ||
5. Other Current Assets
Other current assets consisted of the following at December 31:
(in thousands) |
2003 |
2002 | ||||
Prepaid insurance |
$ | 13,894 | $ | 15,651 | ||
Prepaid natural gas |
13,781 | | ||||
Deferred gains on natural gas hedges |
8,164 | 4,777 | ||||
Other current assets |
7,480 | 10,773 | ||||
Total |
$ | 43,319 | $ | 31,201 | ||
6. Property, Plant and Equipment, Net
Property, plant and equipment, net consisted of the following at December 31:
(in thousands) |
2003 |
2002 |
||||||
Land |
$ | 14,153 | $ | 13,669 | ||||
Buildings and improvements |
52,057 | 56,258 | ||||||
Plant and equipment |
1,206,407 | 1,249,373 | ||||||
Capital lease assets |
571 | 633 | ||||||
Construction in progress |
6,457 | 13,669 | ||||||
1,279,645 | 1,333,602 | |||||||
Less accumulated depreciation and amortization |
(571,980 | ) | (543,127 | ) | ||||
Total |
$ | 707,665 | $ | 790,475 | ||||
7. Product Claim Costs
Terra Nitrogen (U.K.) Limited was found liable for damages associated with May 1998 recalls of carbonated beverages containing carbon dioxide tainted with benzene, plus interest and attorney fees. Appeals against those judgments were unsuccessful. Certain other beverage manufacturers have indicated their intention to file claims for various and unspecified amounts. Management estimated total claims against Terra from these lawsuits may be £10 million, or $14 million when Terra, in 2001, established reserves to cover estimated losses.
During October 2003, the U.S. Court of Appeals for the Eighth Circuit upheld a lower court decision ordering Terra Industries Inc.s insurer to pay all past and future judgments, settlements and defense and other associated costs arising from the recall of carbonated beverages containing carbon dioxide tainted with benzene. The insurer has appealed this decision to the U.S. Supreme Court. Terra will not modify the product claim cost reserve from this insurance claim until final resolution of the matter.
47
8. Current Maturities of Long-Term Debt and Capital Lease Obligations
Debt due within one year consisted of the following at December 31:
(in thousands) |
2003 |
2002 |
||||||
Current maturities of long-term debt and capital lease obligations |
$ | 153 | $ | 143 | ||||
Weighted average short-term borrowings |
$ | 12,353 | $ | | ||||
Weighted average interest rate |
4.8 | % | 5.59 | % | ||||
Terra has a $175 million revolving credit facility that expires June 30, 2005. The revolving credit facility is secured by substantially all of the assets of Terra Industries Inc. and its subsidiaries other than the assets collateralizing the Senior Secured Notes. Borrowing availability is generally based on 100% of eligible cash balances, 85% of eligible accounts receivable and 60% of eligible finished goods inventory less outstanding letters of credit issued under the facility. Borrowings under the revolving credit facility will bear interest at a floating rate, which can be either a base rate, or, at Terras option, a LIBOR rate, which was 3.88% at December 31, 2003. The base rate is the highest of (1) Citibank, N.A.s base rate (2) the federal funds effective rate, plus one-half percent (0.50%) per annum and (3) the base three month certificate of deposit rate, plus one-half percent (0.50%) per annum, plus an applicable margin in each case. LIBOR loans will bear interest at LIBOR plus an applicable margin. The applicable margin for base rate loans and LIBOR loans are 1.75% and 2.75%, respectively, at December 31, 2003. The revolving credit facility requires an initial one-half percent (0.50%) commitment fee on the difference between committed amounts and amounts actually borrowed.
At December 31, 2003, Terra had no outstanding revolving credit borrowings and $31.1 million in outstanding letters of credit, resulting in remaining borrowing availability of approximately $143.9 million under the facility. Terra expects the facility to be adequate to meet operating cash needs. The credit facility also requires that Terra adhere to certain limitations on additional debt, capital expenditures, acquisitions, liens, asset sales, investments, prepayments of subordinated indebtedness, changes in lines of business and transactions with affiliates. If Terras borrowing availability falls below $60 million, Terra is required to have achieved minimum operating cash flows or earnings before interest, income taxes, depreciation, amortization and other non-cash items of $60 million during the most recent four quarters. The amount of operating cash flows to measure credit facility compliance is different than amounts that can be derived from Terras financial statements. For the years ending December 31, 2003 and 2002, operating cash flows as defined in the credit facility were $122.1 million and $91 million, respectively.
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9. Accrued and Other Liabilities
Accrued and other liabilities consisted of the following at December 31:
(in thousands) |
2003 |
2002 | ||||
Customer deposits |
$ | 71,852 | $ | 40,500 | ||
Payroll and benefit costs |
6,602 | 6,243 | ||||
Pension liabilities |
20,403 | 7,062 | ||||
Deferred taxes |
3,230 | 11,718 | ||||
Accrued jury award |
12,220 | 10,139 | ||||
Accrued interest |
7,450 | 6,363 | ||||
Deferred revenue |
5,000 | | ||||
Other |
15,581 | 16,305 | ||||
Total |
$ | 142,338 | $ | 98,330 | ||
10. Other Liabilities
Other liabilities consisted of the following at December 31:
(in thousands) |
2003 |
2002 | ||||
Discontinued operations reserve |
$ | 26,149 | $ | 26,453 | ||
Post retirement benefits |
8,443 | 9,558 | ||||
Product claim costs reserve and other |
10,733 | 8,186 | ||||
Deferred revenue |
20,000 | | ||||
Total |
$ | 65,325 | $ | 44,197 | ||
11. Long-Term Debt and Capital Lease Obligations
Long-term debt and capital lease obligations consisted of the following at December 31:
(in thousands) |
2003 |
2002 | ||||
Senior Secured Notes, 12.875%, due 2008 |
$ | 200,000 | $ | 200,000 | ||
Senior Notes, 10.5% due 2005 |
| 200,000 | ||||
Second Priority Senior |
||||||
Secured Notes, 11.5%, due 2010 |
202,000 | | ||||
Other |
359 | 501 | ||||
$ | 402,359 | $ | 400,501 | |||
Less current maturities |
153 | 143 | ||||
Total |
$ | 402,206 | $ | 400,358 | ||
During 2003, Terra Capital, Inc., (TCAPI) a subsidiary of Terra Industries Inc., issued $202 million of 11.5% Second Priority Senior Secured Notes due June 1, 2010. The notes were priced at 99.402% to Yield 11.625% and are unconditionally guaranteed by Terra Industries Inc. and its U.S. subsidiaries. Fees and expenses of the transaction totaled $6.7 million. These notes and guarantees are secured by a second priority security interest in all domestic inventory, domestic accounts receivable, intellectual property of Terra Industries Inc. and its domestic subsidiaries and certain subsidiary capital stock. The security interest is second in priority to a first priority security interest in the same assets in favor of the lenders under our revolving credit facility and is shared equally and ratably with our outstanding 12.875% Senior
49
Secured Notes due 2008. The Indenture governing these notes contains covenants that limit, among other things, our ability to: incur additional debt, pay dividends on common stock of Terra Industries Inc. or repurchase shares of such common stock, make investments (other than in Terra Capital, Inc. or any guarantor), use assets as security in other transactions, sell any of our principal production facilities or sell other assets outside the ordinary course of business, enter into transactions with affiliates, limit dividends or other payments by our restricted subsidiaries to us, enter into sale and leaseback transactions, engage in other businesses, sell all or substantially all of our assets or merge with or into other companies, and reduce our insurance coverage. In addition, we are obligated to offer to repurchase these notes upon a Change of Control (as defined in the Indenture) at a cash price equal to 101% of the aggregate principal amount outstanding at that time, plus accrued interest to the date of purchase. The Indenture governing these notes contains events of default and remedies customary for a financing of this type. Offering proceeds were used to repay our 10.5% Senior Notes due in 2005.
On October 10, 2001, TCAPI issued $200 million of 12.875% Senior Secured Notes due in 2008. The notes were priced at 99.43% to yield 13%. Fees and expenses of the transaction totaled $11.4 million. The proceeds were used to repay existing debt. The notes are secured by a first priority interest in ownership or leasehold interest in substantially all real property, machinery and equipment owned or leased by TCAPI and the guaranteeing subsidiaries, the limited partnerships interest in Terra Nitrogen Company, L.P. (TNCLP) owned by TCAPI and the guaranteeing subsidiaries, and certain intercompany notes issued to TCAPI by non-guaranteeing subsidiaries.
Payment obligations under the Senior Secured Notes are fully and unconditionally guaranteed on a joint and several basis by Terra Industries Inc. (Parent) and its U.S. subsidiaries (the Guarantor Subsidiaries). Terra Nitrogen, Limited Partnership, TNCLP and the Parents foreign subsidiaries do not guarantee the notes (see Note 21Guarantor Subsidiaries for condensed consolidating financial information). The Parents ability to receive dividends from its subsidiaries is limited by our revolving credit facility to amounts required for the funding of operating expenses and debt service (not to exceed $40 million per year), income tax payments on the earnings of TCAPI and its subsidiaries and liabilities associated with discontinued operations (not to exceed $5 million per year). The Indenture governing the Senior Secured Notes consists of covenants that limit, among other things, Terras ability to: incur additional debt, pay dividends on common stock of Terra Industries Inc. or repurchase shares of such common stock, make investments (other than in Terra Capital or any guarantor), use assets as security in other transactions, sell any of Terras principle production facilities or sell other assets outside the ordinary course of business, enter into transactions with affiliates, limit dividends or other payments by Terras restricted subsidiaries, enter into sale and leaseback transactions, engage in other businesses, sell all or substantially all of Terras assets or merge with or into other companies, and reduce Terras insurance coverage. In addition, Terra is obligated to offer to repurchase these notes upon a Change of Control (as defined in the Indenture) at a cash price equal to 101% of the aggregate principal amount, plus accrued interest to the date of purchase. The Indenture governing these notes contains events of default and remedies customary for a financing of this type. Offering proceeds, existing cash balances and revolving credit lines were used to retire $159 million of senior notes and $99 million of bank term notes due in 2003.
Scheduled principal payments for each of the five years 2004 through 2008 are $0.2 million, $0.2 million, $0 million, $0 million and $200 million, respectively, and $202.0 million thereafter.
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12. Commitments and Contingencies
Terra and its subsidiaries are committed to various non-cancelable operating leases for equipment, railcars and production, office and storage facilities expiring on various dates through 2017. Total minimum rental payments are as follows:
(in thousands) |
|||
2004 |
$ | 14,696 | |
2005 |
12,577 | ||
2006 |
9,340 | ||
2007 |
8,076 | ||
2008 |
4,180 | ||
2009 and thereafter |
3,514 | ||
Net minimum lease payments |
$ | 52,383 | |
Total rental expense for continuing operations under all leases, including short-term cancelable operating leases, was $16.4 million, $15.6 million and $15.3 million for the years ended December 31, 2003, 2002 and 2001, respectively.
Following is a summary of future minimum payments under capital leases, together with the present value of the net minimum payments as of December 31, 2003:
(in thousands) |
|||
2004 |
$ | 180 | |
2005 |
179 | ||
2006 |
39 | ||
Total minimum lease payments |
$ | 398 | |
Less amount representing interest |
39 | ||
Total present value of minimum payments |
$ | 359 | |
Less current portion of such obligations |
153 | ||
Long-term lease obligation |
$ | 206 | |
The effective interest rates pertaining to the capital leases range from 6.8% to 13.9%.
Terra is liable for retiree medical benefits of employees of coal mining operations sold in 1993, under the Coal Industry Retiree Health Benefit Act of 1992, which mandated liability for certain retiree medical benefits for union coal miners. Terra has provided reserves adequate to cover the estimated present-value of these liabilities at December 31, 2003.
Terras discontinued operations reserves at December 31, 2003, includes $25 million for expected future payments for the coal operations retirees and other former employees. Terra may recover a portion of these payments through its rights in bankruptcy against Harman Coal Company (a former coal subsidiary), and subject to damages received by Harman Coal Company through its on-going litigation with Massey Energy Company. No provision for such recoveries has been made in Terras financial statements.
Terra is involved in various legal actions and claims, including environmental matters, arising from the normal course of business. Management believes that the ultimate resolution of these matters will not have a material adverse effect on the results of Terras operations, financial position or net cash flows.
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13. Derivative Financial Instruments
Terra manages risk using derivative financial instruments for (a) changes in natural gas supply prices (b) interest rate fluctuations and (c) currency. Derivative financial instruments have credit risk and market risk.
To manage credit risk, Terra enters into derivative transactions only with counter-parties who are currently rated as BBB or better or equivalent as recognized by a national rating agency. Terra will not enter into transactions with a counter-party if the additional transaction will result in credit exposure exceeding $20 million. The credit rating of counter-parties may be modified through guarantees, letters of credit or other credit enhancement vehicles.
Terra classifies a derivative financial instrument as a hedge if all of the following conditions are met:
1. | The item to be hedged must expose Terra to currency, interest or price risk. |
2. | It must be probable that the results of the hedge position substantially offset the effects of currency, interest or price changes on the hedged item (e.g., there is a high correlation between the hedge position and changes in market value of the hedge item). |
3. | The derivative financial instrument must be designated as a hedge of the item at the inception of the hedge. |
Natural Gas PricesUnited Kingdom Operations: To meet natural gas production requirements at Terras United Kingdom production facilities, Terra enters into one- or two-year gas supply contracts with fixed prices for a portion of the supply to be delivered to our production facilities. As of December 31, 2003, Terra had fixed-price contracts for 24% of its 2004 United Kingdom natural gas requirements and none of its 2005 United Kingdom gas requirements. Terra does not use derivative financial instruments for its United Kingdom natural gas needs.
Natural Gas PricesNorth American Operations: Natural gas supplies to meet production requirements at Terras production facilities are purchased at market prices. Natural gas market prices are volatile and Terra effectively fixes prices for a portion of its natural gas production requirements and inventory through the use of futures contracts, swaps and options. These contracts reference physical natural gas prices or appropriate NYMEX futures contract prices. Contract physical price are frequently based on prices at the Henry Hub in Louisiana, the most common and financially liquid location of reference for financial derivatives related to natural gas. However, natural gas for Terras six production facilities is purchased at locations other than Henry Hub, which often creates a location basis differential between the contract price and the physical price of natural gas. Accordingly, the use of financial derivatives may not exactly offset the change in the price of physical gas. The contracts are traded in months forward and settlement dates are scheduled to coincide with gas purchases during that future period.
Annual consolidated production requirements are approximately 150 million MMBtu. Derivative contracts and firm purchase commitments were in place at December 31, 2003 to cover approximately 25% of 2004 natural gas requirements.
A swap is a contract between Terra and a third party to exchange cash based on a designated price. Option contracts give the holder the right to either own or sell a futures or swap contract. The futures contracts require maintenance of cash balances generally 10% to 20% of the contract value and option contracts
52
require initial premium payments ranging from 2% to 5% of contract value. Basis swap contracts require payments to or from Terra for the amount, if any, that monthly published gas prices from the source specified in the contract differ from prices of NYMEX natural gas futures during a specified period. There are no initial cash requirements related to the swap and basis swap agreements.
The following summarizes open natural gas derivative contracts at December 31, 2003 and 2002:
(in thousands) |
2003 |
2002 | |||||||||
Contract MMBtu |
Unrealized Gain (Loss) |
Contract MMBtu |
Unrealized Gain | ||||||||
Swaps |
14,000 | $ | 9,275 | 5,520 | $ | 2,649 | |||||
Options |
4,790 | (396 | ) | 2,330 | 690 | ||||||
18,790 | 8,879 | 7,850 | 3,339 | ||||||||
Gains and losses on settlement of these contracts and premium payments on option contracts are credited or charged to cost of sales in the month in which the hedged transaction closes. The risk and reward of outstanding natural gas positions are directly related to increases or decreases in natural gas prices in relation to the underlying NYMEX natural gas contract prices. Realized gains on closed contracts relating to future periods as of December 31, 2003 were $3.6 million. Cash flows related to natural gas hedging are reported as cash flows from operating activities.
Compared with spot prices, natural gas derivative activities increased Terras 2003 natural gas costs by $6.9 million, reduced 2002 natural gas costs by $16.3 million and increased 2001 natural gas costs by $15.2 million.
Interest Rate Fluctuations: In 1997, Terra entered into interest rate swap agreements to fix the interest rate on $100 million of its floating rate obligations at an average base rate of approximately 6.05% per annum. The interest rate swap agreements that were designated as hedges expired December 31, 2002. The differential paid or received on interest rate swap agreements has been recognized as an adjustment to interest expense. Cash flows for the interest rate swap agreements are classified as cash flows from operations.
The following table presents the carrying amounts and estimated fair values of Terras derivative financial instruments at December 31, 2003 and 2002. SFAS 107, Disclosures about Fair Value of Financial Instruments defines the fair value of a financial instrument as the amount at which the instrument could be exchanged in a current transaction between willing parties.
(in millions) |
2003 |
2002 | ||||||||||
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value | |||||||||
Natural gas |
$ | 3.6 | $ | 12.5 | $ | 1.9 | $ | 5.2 | ||||
The following methods and assumptions were used to estimate the fair value of each class of derivative financial instrument:
Natural gas futures, swaps, options and basis swaps: Estimated based on published referenced prices and quoted market prices from brokers.
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On December 31 the fair value of derivatives resulted in the following increases (decreases) to reflect the effective portion of the derivatives designated as cash flow hedges:
(in thousands) |
2003 |
2002 |
||||||
Current assets |
$ | 3,387 | $ | 7,349 | ||||
Current liabilities |
1,852 | (2,764 | ) | |||||
Long-term liabilities |
| (3,791 | ) | |||||
Deferred income tax liability |
614 | 5,414 | ||||||
Accumulated other comprehensive income |
(1 | ) | 8,490 |
The increase to current assets was to recognize the value of open natural gas contracts; the increase (decrease) to current liabilities was to reclassify deferred gains or losses on closed contracts relating to future periods and the decrease to long-term liabilities related to interest rate hedges.
14. Financial Instruments and Concentrations of Credit Risk
The following table represents the carrying amounts and estimated fair values of Terras financial instruments at December 31, 2003 and 2002. SFAS 107 defines the fair value of a financial instrument as the amount at which the instrument could be exchanged in a current transaction between willing parties.
(in millions) |
2003 |
2002 | ||||||||||
Carrying Amount |
Fair Value |
Carrying Amount |
Fair Value | |||||||||
Financial Assets |
||||||||||||
Cash and short-term investments |
$ | 87.3 | $ | 87.3 | $ | 58.5 | $ | 58.5 | ||||
Receivables |
133.5 | 133.5 | 101.0 | 101.0 | ||||||||
Equity and other investments |
2.3 | 2.3 | 2.5 | 2.5 | ||||||||
Financial liabilities |
||||||||||||
Long-term debt |
402.2 | 399.2 | 400.4 | 427.6 | ||||||||
The following methods and assumptions were used to estimate the fair value of each class of financial instrument:
| Cash and receivables: The carrying amounts approximate fair value because of the short maturity of those instruments |
| Equity and other investments: Investments in untraded companies are valued on the basis of managements estimates and, when available, comparisons with similar companies whose shares are publicly traded. |
| Other assets: The amounts reported relate to notes receivable obtained from sale of previous operating assets. The fair value is estimated based on current interest rates and repayment terms of the individual notes. |
| Short-term borrowings and long-term debt: The fair value of Terras short-term borrowings and long-term debt is estimated by discounting expected cash flows at the rates currently offered for debt of the same remaining maturities. |
Concentration of Credit Risk: Terra is subject to credit risk through trade receivables and short-term investments. Although a substantial portion of its debtors ability to pay depends upon the agribusiness economic sector, credit risk with respect to trade receivables generally is minimized due to its geographic dispersion. Short-term cash investments are placed in short duration corporate and government debt securities funds with well-capitalized, high quality financial institutions.
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Financial Instruments: At December 31, 2003, Terra had letters of credit outstanding totaling $31.1 million, guaranteeing various insurance and financing activities.
15. Stockholders Equity
Terra allocates $1.00 per share upon the issuance of Common Shares to the Common Share capital account. The Common Shares have no par value. At December 31, 2003, 2.2 million common shares were reserved for issuance upon award of restricted shares and exercise of employee stock options.
Terra has authorized 16,500,000 Trust Shares for issuance. There were no Trust Shares outstanding at December 31, 2003.
16. Stock-Based Compensation
Terra accounts for its stock-based compensation under the provisions of Accounting Principles Board Opinion 25, Accounting for Stock Issued to Employees, which utilizes the intrinsic value method. Compensation expense related to stock-based compensation was $1.2 million, $0.9 million and ($0.7) million for the years ended December 31, 2003, 2002 and 2001, respectively.
Terras Stock Incentive Plan of 2002 authorized granting directors and key employees awards in the form of options, rights, performance units or restricted stock. The aggregate number of Common Shares that may be subject to awards under the plan may not exceed 3.5 million shares. There were no outstanding rights or performance units at December 31, 2003. Options generally may not be exercised prior to one year or more than 10 years from the date of grant. Stock options and restricted shares vest over specified periods, or in some cases upon the attainment, prior to a termination date, of pre-established market price objectives for Terras Common Shares. The restricted shares are entitled to normal voting rights and earn dividends as declared during the performance periods. At December 31, 2003, 2.2 million Common Shares were available for grant under the 2002 plan.
A summary of Terras stock-based compensation activity related to stock options for the years ended December 31 follows:
(options in thousands)
2003 |
2002 |
2001 | |||||||||||||
Number |
Weighted Average Exercise Price |
Number |
Weighted Average Exercise Price |
Number |
Weighted Average Exercise Price | ||||||||||
Outstanding beginning of year |
1,657 | $ | 5.28 | 2,084 | $ | 5.19 | 2,256 | $ | 5.16 | ||||||
Expired/terminated |
679 | 6.32 | 401 | 5.03 | 92 | 6.98 | |||||||||
Exercised |
48 | 1.43 | 26 | 1.43 | 80 | 2.47 | |||||||||
Outstandingend of year |
930 | $ | 4.72 | 1,657 | $ | 5.28 | 2,084 | $ | 5.19 | ||||||
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The following table summarizes information about stock options outstanding and exercisable at December 31, 2003:
(options in thousands)
Options Outstanding |
Options Exercisable | |||||||||||
Range of Exercise Prices |
Number Outstanding |
Weighted Average Remaining Life |
Weighted Average Exercise Price |
Number Exercisable |
Weighted Average Exercise Price | |||||||
$1.00 - $3.99 |
796 | 6.0 years | $ | 3.39 | 796 | $ | 3.39 | |||||
4.00 - 7.99 |
9 | 5.0 | 7.81 | 9 | 7.81 | |||||||
8.00 - 14.99 |
125 | 3.7 | 13.05 | 125 | 13.05 | |||||||
Total |
930 | 5.7 | $ | 4.72 | 930 | $ | 4.72 | |||||
There were 1,543,840 and 1,597,000 options exercisable at December 31, 2002 and 2001, respectively. No options were granted during 2003, 2002 and 2001.
There were 684,000 restricted shares granted during 2003 with a weighted average fair value of $1.46 per share, 599,000 restricted shares granted during 2002 with a weighted fair value of $1.84 per share and 591,000 restricted shares granted during 2001 with a weighted average fair value of $2.92 per share. In 2001, 105,900 shares previously awarded at a weighted average fair value of $14.60 per share were forfeited by the recipients.
17. Retirement Benefit Plans
Terra and its subsidiaries maintain defined benefit pension plans that cover substantially all salaried and hourly employees. Benefits are based on a pay formula. The defined benefit plans assets consist principally of equity securities and corporate and government debt securities. Terra and its subsidiaries also have certain non-qualified pension plans covering executives, which are unfunded. Terra accrues pension costs based upon annual independent actuarial valuations for each plan and funds these costs in accordance with statutory requirements.
The components of net periodic pension expense follow:
(in thousands) |
2003 |
2002 |
2001 |
|||||||||
Service cost |
$ | 5,076 | $ | 6,182 | $ | 6,351 | ||||||
Interest cost |
13,323 | 13,073 | 11,815 | |||||||||
Expected return on plan assets |
(13,024 | ) | (12,629 | ) | (15,050 | ) | ||||||
Amortization of prior service cost |
38 | 38 | 37 | |||||||||
Amortization of actuarial loss |
6,007 | 1,989 | | |||||||||
Amortization of net assets |
(114 | ) | (306 | ) | (401 | ) | ||||||
Termination charge |
1,773 | 1,535 | 1,560 | |||||||||
Pension expense |
$ | 13,079 | $ | 9,882 | $ | 4,312 | ||||||
Terra has three defined benefit plans, one in each country in which it has operations, namely the U.S., Canada and the U.K. Terra administers its plans to comply with the laws set forth by each countrys regulators.
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The following table reconciles, by geographic location, the plans funded status to amounts included in the Consolidated Statements of Financial Position at December 31, 2003:
(in thousands) |
U.S. |
Canada |
U.K. |
Total |
||||||||||||
Change in Projected Benefit Obligation Present Value |
||||||||||||||||
Projected benefit obligationbeginning of year |
$ | 101,942 | $ | 18,608 | $ | 105,102 | $ | 225,652 | ||||||||
Service cost |
1,587 | 648 | 2,841 | 5,076 | ||||||||||||
Interest cost |
6,733 | 1,427 | 5,163 | 13,323 | ||||||||||||
Participants contributions |
| | 306 | 306 | ||||||||||||
Termination charge |
| | 1,773 | 1,773 | ||||||||||||
Actuarial (gain) loss |
12,695 | 1,072 | (7,462 | ) | 6,305 | |||||||||||
Foreign currency exchange rate changes |
| 4,382 | 11,406 | 15,788 | ||||||||||||
Benefits paid |
(4,711 | ) | (600 | ) | (2,656 | ) | (7,967 | ) | ||||||||
Projected benefit obligationend of year |
118,246 | 25,537 | 116,473 | 260,256 | ||||||||||||
Change in Plan Assets |
||||||||||||||||
Fair value plan assetsbeginning of year |
54,847 | 15,296 | 64,137 | 134,280 | ||||||||||||
Actual return on plan assets |
7,901 | 2,192 | 7,471 | 17,564 | ||||||||||||
Foreign currency exchange rate changes |
| 3,661 | 8,005 | 11,666 | ||||||||||||
Employer contribution |
2,359 | 1,118 | 5,824 | 9,301 | ||||||||||||
Participants contributions |
| | 306 | 306 | ||||||||||||
Benefits paid |
(4,711 | ) | (600 | ) | (2,656 | ) | (7,967 | ) | ||||||||
Fair value plan assetsend of year |
60,396 | 21,667 | 83,087 | 165,150 | ||||||||||||
Funded Status |
(57,850 | ) | (3,870 | ) | (33,386 | ) | (95,106 | ) | ||||||||
Unrecognized net actuarial loss |
39,596 | 4,001 | 23,407 | 67,004 | ||||||||||||
Unrecognized prior service cost |
67 | | | 67 | ||||||||||||
Unrecognized net transition asset |
49 | | | 49 | ||||||||||||
Contributions |
416 | | 764 | 1,180 | ||||||||||||
Accrued benefit cost |
$ | (17,722 | ) | $ | 131 | $ | (9,215 | ) | $ | (26,806 | ) | |||||
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The following table reconciles, by geographic location, the plans funded status to amounts included in the Consolidated Statements of Financial Position at December 31, 2002:
(in thousands) |
U.S. |
Canada |
U.K. |
Total |
||||||||||||
Change in Projected Benefit Obligation Present Value |
||||||||||||||||
Projected benefit obligationbeginning of year |
$ | 89,153 | $ | 17,382 | $ | 79,719 | $ | 186,254 | ||||||||
Service cost |
1,605 | 547 | 4,030 | 6,182 | ||||||||||||
Interest cost |
6,537 | 1,200 | 5,336 | 13,073 | ||||||||||||
Participants contributions |
| | 361 | 361 | ||||||||||||
Termination charge |
| | 1,534 | 1,534 | ||||||||||||
Actuarial (gain) loss |
9,074 | (202 | ) | 5,890 | 14,762 | |||||||||||
Foreign currency exchange rate changes |
| 131 | 9,701 | 9,832 | ||||||||||||
Benefits paid |
(4,427 | ) | (450 | ) | (1,469 | ) | (6,346 | ) | ||||||||
Projected benefit obligationend of year |
101,942 | 18,608 | 105,102 | 225,652 | ||||||||||||
Change in Plan Assets |
||||||||||||||||
Fair value plan assetsbeginning of year |
62,183 | 16,003 | 64,423 | 142,609 | ||||||||||||
Actual return on plan assets |
(3,244 | ) | (1,121 | ) | (11,006 | ) | (15,371 | ) | ||||||||
Foreign currency exchange rate changes |
| 134 | 6,375 | 6,509 | ||||||||||||
Employer contribution |
335 | 730 | 5,453 | 6,518 | ||||||||||||
Participants contributions |
| | 361 | 361 | ||||||||||||
Benefits paid |
(4,427 | ) | (450 | ) | (1,469 | ) | (6,346 | ) | ||||||||
Fair value plan assetsend of year |
54,847 | 15,296 | 64,137 | 134,280 | ||||||||||||
Funded Status |
(47,095 | ) | (3,312 | ) | (40,965 | ) | (91,372 | ) | ||||||||
Unrecognized net actuarial loss |
32,466 | 3,406 | 32,203 | 68,075 | ||||||||||||
Unrecognized prior service cost |
103 | | | 103 | ||||||||||||
Unrecognized net transition asset |
(65 | ) | | | (65 | ) | ||||||||||
Contributions |
73 | | 1,793 | 1,866 | ||||||||||||
Accrued benefit cost |
$ | (14,518 | ) | $ | 94 | $ | (6,969 | ) | $ | (21,393 | ) | |||||
The present value of future pension payments for benefits earned prior to December 31, 2003 and 2002 based on current or past compensation levels (accumulated benefit obligation) was $250.3 million and $203.5 million, or $83.9 million and $67.8 million more than the fair value of plan assets (this is different than the funding shortfall of $95.1 million and 91.4 million at December 31, 2003 and 2002 set forth in the preceding tables because the projected benefit obligation assumes additional liabilities for future service and normal compensation increases.). The unfunded accumulated benefit obligation of $67.8 million on December 31, 2002 is included as other current liabilities and long-term liabilities of $7.1 million and $60.7 million, respectively, in the Consolidated Statements of Financial Position. Through December 31, 2003, the unfunded accumulated benefit obligation has been recorded through $26.8 million of accrued benefit costs and $57.1 million as a charge to other comprehensive income. .
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The assumptions used to determine the actuarial present value of benefit obligations and pension expense during each of the years in the three-year period ended December 31 were as follows:
2003 |
2002 |
2001 |
|||||||
Weighted average discount rate |
5.8 | % | 6.3 | % | 7.3 | % | |||
Long-term per annum compensation increase |
3.5 | % | 3.9 | % | 4.0 | % | |||
Long-term return on plan assets |
7.5 | % | 7.6 | % | 8.8 | % | |||
The unfounded accumulated benefit obligation of $67.8 million on December 31, 2002 is included as other current liabilities and long-term liabilities of $7.1 million and $60.7 million, respectively, in the Consolidated Statements of Financial Position.
Terra employs a total return investment approach whereby a mix of equities and fixed income investments are used to maximize the long-term return of plan assets for a prudent level of risk. The intent of this strategy is to minimize plan expenses by outperforming plan liabilities over the long run. Risk tolerance is established through careful consideration of plan liabilities, plan funded status, and Terras corporate financial condition. The investment portfolio contains a diversified blend of equity and fixed income investments. Derivatives may be used to gain market exposure in an efficient and timely manner; however, derivatives may not be used to leverage the portfolio beyond the market value of the underlying investments. Investment risk is measured and monitored on an ongoing basis through annual liability measurements, periodic asset/liability studies, and quarterly investment portfolio reviews.
Terra selects a long-term rate of return of each of its plans individually. Primarily, Terra consults with each of its three actuaries, as well as each of the funds money managers. The expected long-term rate of return is based on the portfolio as a whole and not on the sum of the returns on individual asset categories. While historical returns are taken into consideration, current market trends such as inflation and current equity and fixed income returns are also taken into consideration.
The percentage of the Fair Market Value of the total plan assets for each major asset category of the plans assets is as follows:
September 30, |
||||||
2003 |
2002 |
|||||
Asset Allocation |
||||||
Equities |
50.8 | % | 62.2 | % | ||
Bonds |
40.9 | % | 25.5 | % | ||
Cash equivalents |
8.4 | % | 11.6 | % | ||
Real Estate |
0.0 | % | 0.7 | % | ||
100.0 | % | 100.0 | % | |||
Terra also sponsors defined contribution savings plans covering most full-time employees. Contributions made by participating employees are matched based on a specified percentage of employee contributions. The cost of Terras contributions to these plans totaled $1.5 million in 2003, $1.6 million in 2002 and $1.4 million in 2001.
59
18. Post-Retirement Benefits
Terra provides health care benefits for certain U.S. employees who retired on or before January 1, 2002. Participant contributions and co-payments are subject to escalation. The plan pays a stated percentage of most medical expenses reduced for any deductible and payments made by government programs. The plan is unfunded.
The following table indicates the components of the post-retirement medical benefits obligation included in Terras Consolidated Statements of Financial Position at December 31:
(in thousands) |
2003 |
2002 |
||||||
Change in Benefit Obligation |
||||||||
Projected benefit obligationbeginning of year |
$ | 3,031 | $ | 3,136 | ||||
Service cost |
8 | 8 | ||||||
Interest cost |
195 | 215 | ||||||
Participants contributions |
260 | 294 | ||||||
Actuarial (gain) loss |
31 | 60 | ||||||
Foreign currency exchange rate changes |
113 | 3 | ||||||
Benefits paid |
(652 | ) | (685 | ) | ||||
Projected benefit obligationend of year |
2,986 | 3,031 | ||||||
Change in Plan Assets |
||||||||
Fair value plan assetsbeginning of year |
| | ||||||
Employer contribution |
392 | 391 | ||||||
Participants contributions |
260 | 294 | ||||||
Benefits paid |
(652 | ) | (685 | ) | ||||
Fair value plan assetsend of year |
| | ||||||
Funded Status |
(2,986 | ) | (3,031 | ) | ||||
Unrecognized net actuarial gain |
(939 | ) | (887 | ) | ||||
Unrecognized prior service cost |
73 | (86 | ) | |||||
Employer contribution |
93 | 94 | ||||||
Accrued benefit cost |
$ | (3,759 | ) | $ | (3,910 | ) | ||
Net periodic post-retirement medical benefit (income) expense consisted of the following components:
(in thousands) |
2003 |
2002 |
2001 |
|||||||||
Service cost |
$ | 8 | $ | 8 | $ | 12 | ||||||
Interest cost |
195 | 215 | 260 | |||||||||
Amortization of prior service cost |
(40 | ) | (36 | ) | (36 | ) | ||||||
Amortization of actuarial gain |
(43 | ) | (50 | ) | (129 | ) | ||||||
Post-retirement medical benefit expense |
$ | 120 | $ | 137 | $ | 107 | ||||||
Terra limits its future obligation for post-retirement medical benefits by capping at 5% the annual rate of increase in the cost of claims it assumes under the plan. The weighted average discount rate used in determining the accumulated post-retirement medical benefit obligation was 6.16% in 2003, 6.75% in 2002 and 7.4% in 2001. The assumed annual health care cost trend rate was 5% in 2001 and is assumed to remain at that level thereafter. The impact on the benefit obligation of a 1% increase in the assumed health care cost trend rate would be $19,000 while a 1% decline in the rate would decrease the benefit obligation by $309,000.
60
On December 8, 2003, President Bush signed into law the Medicare Prescription Drug, Improvement and Modernization Act of 2003. The Act expands Medicare, primarily by adding a prescription drug benefit for Medicare-eligibles starting in 2006. The Act provides employers currently sponsoring prescription drug programs for Medicare-eligibles with a range of options for coordinating with the new government-sponsored program to potentially reduce program cost. These options include supplementing the government program on a secondary payor basis or accepting a direct subsidy from the government to support a portion of the cost of the employers program.
Paragraph 40 of FASB Statement No. 106, Employers Accounting for Postretirement Benefits Other Than Pensions, requires that presently enacted changes in law impacting employer-sponsored retiree health care programs which take effect in future periods be considered in current-period measurements for benefits expected to be provided in those future periods. Therefore, under FAS 106 guidance, measures of plan liabilities and annual expense on or after the date of enactment should reflect the effects of the Act.
Pursuant to guidance from the FASB under FSP FAS 106-1, Terra has chosen to defer recognition of the potential effects of the Act in these 2003 disclosures. Therefore, the retiree health obligations and costs reported in this financial statement do not yet reflect any potential impact of the Act. Specific authoritative guidance on the accounting for the government subsidy is pending and that guidance, when issued, could require Terra to change previously reported information.
Terra intends to review its retiree health care strategy in light of the Act. Terra will most likely amend its retiree health program to coordinate with the new Medicare prescriptions drug program or to receive the direct subsidy from the government. As a result, Terra anticipates that its retiree health obligations and costs could be reduced once those amendments are adopted and or the government subsidies are considered.
19. Income Taxes
Components of the income tax provision (benefit) applicable to continuing operations are as follows:
(in thousands) |
2003 |
2002 |
2001 |
|||||||||
Current: |
||||||||||||
Federal |
$ | | $ | (28,863 | ) | $ | (33,684 | ) | ||||
Foreign |
398 | 218 | (52 | ) | ||||||||
State |
| (5,227 | ) | (5,447 | ) | |||||||
398 | (33,872 | ) | (39,183 | ) | ||||||||
Deferred: |
||||||||||||
Federal |
(79,400 | ) | 9,284 | 9,899 | ||||||||
Foreign |
22,002 | (11 | ) | (4,670 | ) | |||||||
State |
| 599 | 1,866 | |||||||||
(57,398 | ) | 9,872 | 7,095 | |||||||||
Total income tax benefit |
$ | (57,000 | ) | $ | (24,000 | ) | $ | (32,088 | ) | |||
61
The following table reconciles the income tax provision (benefit) per the Consolidated Statements of Operations to the federal statutory provision:
(in thousands) |
2003 |
2002 |
2001 |
|||||||||
Loss from continuing operations before taxes: |
||||||||||||
Domestic |
$ | (100,117 | ) | $ | (60,345 | ) | $ | (77,469 | ) | |||
Foreign |
30,636 | 171 | (35,374 | ) | ||||||||
(69,481 | ) | (60,174 | ) | (112,843 | ) | |||||||
Statutory income tax provision (benefit): |
||||||||||||
Domestic |
(34,915 | ) | (21,121 | ) | (26,961 | ) | ||||||
Foreign |
9,785 | 208 | (11,521 | ) | ||||||||
(25,130 | ) | (20,913 | ) | (38,482 | ) | |||||||
Reduction to foreign tax assessments and reserves |
(36,421 | ) | | | ||||||||
Foreign exchange gains |
4,883 | | 6,801 | |||||||||
Non-deductible expenses, primarily goodwill |
| 70 | 6,216 | |||||||||
State and local income taxes |
| (2,353 | ) | (2,482 | ) | |||||||
Valuation reserve |
840 | | | |||||||||
Other |
(1,172 | ) | (804 | ) | (5,053 | ) | ||||||
Income tax benefit |
$ | (57,000 | ) | $ | (24,000 | ) | $ | (33,000 | ) | |||
The tax effect of net operating loss (NOL), tax credit carryforwards and significant temporary differences between reported and taxable earnings that gave rise to net deferred tax assets (liabilities) were as follows:
in thousands) |
2003 |
2002 |
||||||
Current deferred tax liability |
||||||||
Accrued liabilities |
$ | (3,106 | ) | $ | (11,898 | ) | ||
Inventory valuation |
(124 | ) | 180 | |||||
Net current deferred tax liability |
(3,230 | ) | (11,718 | ) | ||||
Non-current deferred tax liability |
||||||||
Depreciation |
(203,086 | ) | (202,912 | ) | ||||
Investments in partnership |
(7,246 | ) | (20,278 | ) | ||||
U.S. international tax allowance |
| (19,421 | ) | |||||
Foreign tax deposits |
8,808 | 4,733 | ||||||
Unfunded employee benefits |
17,751 | 7,269 | ||||||
Discontinued business costs |
14,789 | 12,707 | ||||||
Valuation allowance |
(22,122 | ) | (21,276 | ) | ||||
NOL, capital loss and tax credit carryforwards |
154,471 | 151,629 | ||||||
Accumulated other comprehensive income |
15,850 | 14,658 | ||||||
Other |
2,954 | 143 | ||||||
Net noncurrent deferred tax liability |
(17,831 | ) | (72,748 | ) | ||||
Net deferred tax liability |
$ | (21,061 | ) | $ | (84,466 | ) | ||
During 1996, after receiving a favorable ruling from Revenue Canada, Terra refreshed its tax basis in plants and equipment at its Canadian subsidiary by entering into a transaction with a Canadian subsidiary of Anglo American plc, resulting in a deferred tax asset for Terra. The refreshed amount of this tax basis was challenged by Revenue Canada in 2000 at which time Terra established a reserve against the stepped-
62
up basis previously recorded. In 2003, Revenue Canada rendered a decision, which while increasing the allowance for the company to refresh the basis in its Canadian assets, fell short of the companys valuation. While Terra has decided to contest Revenue Canadas position, it has resulted in the company reducing its tax reserve by $17 million. Terra has eliminated its $19 million international tax reserve due to available U.S. NOL benefits coupled with new developments in Revenue Canadas position and new company structure opportunities. Terra has also come to the conclusion that it will no longer book any additional NOL tax benefits in the U.S. in excess of its deferred tax liabilities.
Components of income tax provision (benefit) included in net income other than from continuing operations are as follows:
(in thousands) |
2003 |
2002 |
2001 | |||||||
Current: |
||||||||||
Federal |
$ | | $ | (9,456 | ) | $ | | |||
$ | | $ | (9,456 | ) | $ | | ||||
20. Industry Segment Data
Terra operates in two principal industry segmentsNitrogen Products and Methanol. The Nitrogen Products business produces and distributes ammonia, urea, nitrogen solutions, ammonium nitrate and other nitrogen products to agricultural and industrial users. The Methanol business manufactures and, prior to 2004, distributed methanol, which is principally used as a raw material in the production of a variety of chemical derivatives and in the production of methyl tertiary butyl ether (MTBE), an oxygenate and octane enhancer for gasoline. Management evaluates performance based on operating earnings of each segment. Terra does not allocate interest, income taxes or infrequent items to the business segments. Included in Other are general corporate activities not attributable to a specific industry segment.
63
The following summarizes additional information about Terras industry segments:
(in thousands) |
Nitrogen Products |
Methanol |
Other |
Total |
||||||||||||
2003 |
||||||||||||||||
Revenues |
$ | 1,139,379 | $ | 209,870 | $ | 1,806 | $ | 1,351,055 | ||||||||
Operating income (loss) |
(19,370 | ) | 1,866 | (6,056 | ) | (23,560 | ) | |||||||||
Total assets |
898,437 | 157,187 | 69,438 | 1,125,062 | ||||||||||||
Depreciation and amortization |
80,246 | 13,242 | 13,882 | 107,370 | ||||||||||||
Capital expenditures |
6,708 | 1,571 | 360 | 8,639 | ||||||||||||
Equity earnings |
803 | | | 803 | ||||||||||||
Equity investments |
2,255 | | | 2,255 | ||||||||||||
Minority interest in loss |
(8,617 | ) | | | (8,617 | ) | ||||||||||
2002 |
||||||||||||||||
Revenues |
$ | 883,971 | $ | 158,458 | $ | 1,554 | $ | 1,043,983 | ||||||||
Operating income (loss) |
(9,351 | ) | 7,325 | (3,381 | ) | (5,407 | ) | |||||||||
Total assets |
938,559 | 152,735 | 36,816 | 1,128,110 | ||||||||||||
Depreciation and amortization |
82,774 | 13,047 | 10,035 | 105,856 | ||||||||||||
Capital expenditures |
22,267 | 749 | 2,170 | 25,186 | ||||||||||||
Equity earnings |
982 | | | 982 | ||||||||||||
Equity investments |
2,501 | | | 2,501 | ||||||||||||
Minority interest in earnings |
1,510 | | | 1,510 | ||||||||||||
2001 |
||||||||||||||||
Revenues |
$ | 863,512 | $ | 169,098 | $ | 4,700 | $ | 1,037,310 | ||||||||
Operating loss |
(48,476 | ) | (11,739 | ) | (1,603 | ) | (61,818 | ) | ||||||||
Total assets |
1,161,797 | 152,540 | 21,706 | 1,336,043 | ||||||||||||
Depreciation and amortization |
100,614 | 17,209 | 12,949 | 130,772 | ||||||||||||
Capital expenditures |
12,885 | 1,861 | 92 | 14,838 | ||||||||||||
Equity earnings |
953 | | | 953 | ||||||||||||
Equity investments |
2,218 | | | 2,218 | ||||||||||||
Minority interest in loss |
(2,247 | ) | | | (2,247 | ) | ||||||||||
The following summarizes geographic information about Terra:
Revenues |
Long-lived Assets | |||||||||||||||||
(in thousands) |
2003 |
2002 |
2001 |
2003 |
2002 |
2001 | ||||||||||||
United States |
$ | 983,936 | $ | 756,946 | $ | 741,586 | $ | 461,690 | $ | 554,466 | $ | 797,064 | ||||||
Canada |
57,618 | 42,138 | 59,993 | 55,010 | 47,403 | 46,172 | ||||||||||||
United Kingdom |
309,501 | 244,899 | 235,731 | 251,105 | 246,950 | 239,150 | ||||||||||||
$ | 1,351,055 | $ | 1,043,983 | $ | 1,037,310 | $ | 767,805 | $ | 848,819 | $ | 1,082,386 | |||||||
64
21. Guarantor Subsidiaries
The Parent files a consolidated United States federal income tax return. Beginning in 1995, the Parent adopted the tax sharing agreements, under which all domestic operating subsidiaries provide for and remit income taxes to the Parent based on their pretax accounting income, adjusted for permanent differences between pretax accounting income and taxable income. The tax sharing agreements allocated the benefits of operating losses and temporary differences between financial reporting and tax basis income to the Parent.
Condensed consolidating financial information regarding the Parent, TCAPI, the Guarantor Subsidiaries and subsidiaries of the Parent that are not guarantors of the Senior Secured Notes (see Note 11Long-term Debt) for December 31, 2003, 2002 and 2001 are presented below for purposes of complying with the reporting requirements of the Guarantor Subsidiaries.
Guarantor subsidiaries include subsidiaries that own the Woodward, Oklahoma; Port Neal, Iowa and Beaumont, Texas plants as well as the corporate headquarters facility in Sioux City, Iowa. All other company facilities are owned by non-guarantor subsidiaries.
65
Condensed Consolidating Statement of Financial Position for the Year Ended December 31, 2003:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Assets |
||||||||||||||||||||||||
Cash and short-term investments |
$ | | $ | 74,631 | $ | 5,739 | $ | 6,964 | $ | | $ | 87,334 | ||||||||||||
Accounts receivable |
| | 49,642 | 83,838 | | 133,480 | ||||||||||||||||||
Inventories |
| | 26,337 | 64,532 | | 90,869 | ||||||||||||||||||
Other current assets |
7,541 | 6,267 | 16,836 | 12,221 | 454 | 43,319 | ||||||||||||||||||
Total current assets |
7,541 | 80,898 | 98,554 | 167,555 | 454 | 355,002 | ||||||||||||||||||
Property, plant and equipment, net |
| | 343,379 | 366,321 | (2,035 | ) | 707,665 | |||||||||||||||||
Investment in and advanced to (from) affiliates |
380,076 | 425,301 | 1,257,814 | 82,676 | (2,145,867 | ) | | |||||||||||||||||
Other assets and deferred plant turnaround costs |
| 18,650 | 10,037 | 34,126 | (418 | ) | 62,395 | |||||||||||||||||
Total Assets |
$ | 387,617 | $ | 524,849 | $ | 1,709,784 | $ | 650,678 | $ | (2,147,866 | ) | $ | 1,125,062 | |||||||||||
Liabilities |
||||||||||||||||||||||||
Debt due within one year |
$ | | $ | | $ | 95 | $ | 58 | $ | | $ | 153 | ||||||||||||
Accounts payable |
669 | | 29,426 | 49,468 | | 79,563 | ||||||||||||||||||
Accrued and other liabilities |
851 | 27,456 | 41,213 | 72,818 | | 142,338 | ||||||||||||||||||
Total current liabilities |
1,520 | 27,456 | 70,734 | 122,344 | | 222,054 | ||||||||||||||||||
Long-term debt and capital lease obligations |
| 402,000 | 130 | 76 | | 402,206 | ||||||||||||||||||
Deferred income taxes |
30,279 | | | (12,448 | ) | | 17,831 | |||||||||||||||||
Pension and other liabilities |
90,687 | (3,680 | ) | 23,019 | 18,750 | 2 | 128,778 | |||||||||||||||||
Minority interest |
| 17,421 | 71,641 | | | 89,062 | ||||||||||||||||||
Total liabilities and minority interest |
122,486 | 443,197 | 165,524 | 128,722 | 2 | 859,931 | ||||||||||||||||||
Stockholders Equity |
||||||||||||||||||||||||
Common stock |
128,968 | | 72 | 49,709 | (49,781 | ) | 128,968 | |||||||||||||||||
Paid in capital |
555,529 | 150,218 | 1,819,036 | 725,546 | (2,694,800 | ) | 555,529 | |||||||||||||||||
Accumulated other comprehensive income (loss) |
(44,596 | ) | (44,596 | ) | | 16,090 | 28,506 | (44,596 | ) | |||||||||||||||
Retained earnings (deficit) |
(374,770 | ) | (23,970 | ) | (274,848 | ) | (269,389 | ) | 568,207 | (374,770 | ) | |||||||||||||
Total stockholders equity |
265,131 | 81,652 | 1,544,260 | 521,956 | (2,147,868 | ) | 265,131 | |||||||||||||||||
Total liabilities and stockholders equity |
$ | 387,617 | $ | 524,849 | $ | 1,709,784 | $ | 650,678 | $ | (2,147,866 | ) | $ | 1,125,062 | |||||||||||
66
Condensed Consolidating Statement of Operations for the Year Ended December 31, 2003:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Revenues |
||||||||||||||||||||||||
Net sales |
$ | | $ | | $ | 518,188 | $ | 828,702 | $ | 2,359 | $ | 1,349,249 | ||||||||||||
Other income, net |
| | 3,387 | 778 | (2,359 | ) | 1,806 | |||||||||||||||||
Total revenues |
| | 521,575 | 829,480 | | 1,351,055 | ||||||||||||||||||
Cost and Expense |
||||||||||||||||||||||||
Cost of sales |
| | 511,940 | 776,073 | (6,350 | ) | 1,281,663 | |||||||||||||||||
Selling, general and administrative expenses |
5,620 | (1,046 | ) | 24,403 | 11,240 | (356 | ) | 39,861 | ||||||||||||||||
Impairment of long-lived assets |
| | 12,436 | 40,655 | | 53,091 | ||||||||||||||||||
Equity in the (earnings) loss of subsidiaries |
78,197 | 41,861 | 57,354 | (804 | ) | (176,608 | ) | | ||||||||||||||||
Total cost and expenses |
83,817 | 40,815 | 606,133 | 827,164 | (183,314 | ) | 1,374,615 | |||||||||||||||||
Income (loss) from continuing operations before income taxes |
(83,817 | ) | (40,815 | ) | (84,558 | ) | 2,316 | 183,314 | (23,560 | ) | ||||||||||||||
Interest income |
47 | 3,043 | 3,989 | 145 | (6,690 | ) | 534 | |||||||||||||||||
Interest expense |
(12,911 | ) | (42,110 | ) | (39 | ) | (6,679 | ) | 6,667 | (55,072 | ) | |||||||||||||
Minority interest |
| 1,685 | 6,932 | | | 8,617 | ||||||||||||||||||
Loss before income taxes |
(96,681 | ) | (78,197 | ) | (73,676 | ) | (4,218 | ) | 183,291 | (69,481 | ) | |||||||||||||
Income tax benefit (provision) |
84,200 | | | (27,200 | ) | | 57,000 | |||||||||||||||||
Net Loss |
$ | (12,481 | ) | $ | (78,197 | ) | $ | (73,676 | ) | $ | (31,418 | ) | $ | 183,291 | $ | (12,481 | ) | |||||||
67
Condensed Consolidating Statement of Cash Flows for the Year Ended December 31, 2003:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Operating Activities |
||||||||||||||||||||||||
Net loss |
$ | (12,481 | ) | $ | (78,197 | ) | $ | (73,676 | ) | $ | (31,418 | ) | $ | 183,291 | $ | (12,481 | ) | |||||||
Adjustments to reconcile net loss to net cash flows from operating activities: |
||||||||||||||||||||||||
Impairment of long-lived assets |
| | 12,436 | 40,655 | | 53,091 | ||||||||||||||||||
Depreciation and amortization |
| 3,816 | 49,753 | 53,801 | | 107,370 | ||||||||||||||||||
Deferred income taxes |
(39,873 | ) | (19,422 | ) | | 4,379 | (5,600 | ) | (60,516 | ) | ||||||||||||||
Minority interest in earnings |
| (1,685 | ) | (6,932 | ) | | | (8,617 | ) | |||||||||||||||
Equity in earnings (loss) of subsidiaries |
(78,197 | ) | (41,861 | ) | (57,354 | ) | 804 | 176,608 | | |||||||||||||||
Change in operating assets and liabilities |
(7,462 | ) | (1,893 | ) | (86,180 | ) | 23,734 | 75,376 | 3,575 | |||||||||||||||
Net Cash Flows from Operating Activities |
(138,013 | ) | (139,242 | ) | (161,953 | ) | 91,955 | 429,675 | 82,422 | |||||||||||||||
Investing Activities |
||||||||||||||||||||||||
Purchase of property, plant and equipment |
$ | | $ | | $ | (2,831 | ) | $ | (5,808 | ) | $ | | $ | (8,639 | ) | |||||||||
Plant turnaround costs |
| | (5,981 | ) | (22,099 | ) | | (28,080 | ) | |||||||||||||||
Pension contributions and other |
(479 | ) | | 13,923 | (1,538 | ) | (21,509 | ) | (9,603 | ) | ||||||||||||||
Net Cash Flows from Investing Activities |
(479 | ) | | 5,111 | (29,445 | ) | (21,509 | ) | (46,322 | ) | ||||||||||||||
Financing Activities |
||||||||||||||||||||||||
Principal payments on long-term debt |
(200,000 | ) | | (88 | ) | (54 | ) | | (200,142 | ) | ||||||||||||||
Change in investments and advances from (to) affiliates |
338,423 | 5,291 | 163,597 | (164,672 | ) | (342,639 | ) | | ||||||||||||||||
Issuance of long-term debt |
| 202,000 | | | | 202,000 | ||||||||||||||||||
Deferred financing costs |
| (8,581 | ) | | | | (8,581 | ) | ||||||||||||||||
Distributions to minority interests |
| (225 | ) | (928 | ) | | | (1,153 | ) | |||||||||||||||
Stock issuance |
68 | | | | | 68 | ||||||||||||||||||
Net Cash Flows from Financing Activities |
138,491 | 198,485 | 162,581 | (164,726 | ) | (342,639 | ) | (7,808 | ) | |||||||||||||||
Effect of Foreign Exchange Rate on Cash |
| | | | 563 | 563 | ||||||||||||||||||
Increase (Decrease) in Cash and Short-term Investments |
(1 | ) | 59,243 | 5,739 | (102,216 | ) | 66,090 | 28,855 | ||||||||||||||||
Cash and Short-term Investments at Beginning of Year |
1 | 15,388 | | 109,180 | (66,090 | ) | 58,479 | |||||||||||||||||
Cash and Short-term Investments at End of Year |
$ | | $ | 74,631 | $ | 5,739 | $ | 6,964 | $ | | $ | 87,334 | ||||||||||||
68
Condensed Consolidating Statement of Financial Position for the Year Ended December 31, 2002:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Assets |
||||||||||||||||||||||||
Cash and short-term investments |
$ | 1 | $ | 15,388 | $ | | $ | 109,180 | $ | (66,090 | ) | $ | 58,479 | |||||||||||
Accounts receivable |
| | 38,102 | 62,911 | | 101,013 | ||||||||||||||||||
Inventories |
| | 25,475 | 63,123 | | 88,598 | ||||||||||||||||||
Other current assets |
6,391 | | 6,950 | 18,213 | (353 | ) | 31,201 | |||||||||||||||||
Total current assets |
$ | 6,392 | $ | 15,388 | $ | 70,527 | $ | 253,427 | $ | (66,443 | ) | $ | 279,291 | |||||||||||
Property, plant and equipment, net |
| | 396,722 | 397,753 | (4,000 | ) | 790,475 | |||||||||||||||||
Investment in and advanced to (from) affiliates |
621,231 | 397,043 | 1,438,412 | (76,472 | ) | (2,380,214 | ) | | ||||||||||||||||
Other assets and deferred plant turnaround costs |
(479 | ) | 13,886 | 11,560 | 33,377 | | 58,344 | |||||||||||||||||
Total Assets |
$ | 627,144 | $ | 426,317 | $ | 1,917,221 | $ | 608,085 | $ | (2,450,657 | ) | $ | 1,128,110 | |||||||||||
Liabilities |
||||||||||||||||||||||||
Debt due within one year |
$ | | $ | | $ | 88 | $ | 55 | $ | | $ | 143 | ||||||||||||
Accounts payable |
201 | 1,525 | 107,647 | 51,985 | (66,442 | ) | 94,916 | |||||||||||||||||
Accrued and other liabilities |
25,695 | 5,676 | 34,802 | 32,157 | | 98,330 | ||||||||||||||||||
Total current liabilities |
25,896 | 7,201 | 142,537 | 84,197 | (66,442 | ) | 193,389 | |||||||||||||||||
Long-term debt |
200,000 | 200,000 | 225 | 133 | | 400,358 | ||||||||||||||||||
Deferred income taxes |
70,154 | 19,422 | | (16,828 | ) | | 72,748 | |||||||||||||||||
Pension and other liabilities |
73,230 | 12,202 | 2,668 | 16,818 | 1 | 104,919 | ||||||||||||||||||
Minority interest |
| 19,332 | 79,500 | | | 98,832 | ||||||||||||||||||
Total liabilities |
369,280 | 258,157 | 224,930 | 84,320 | (66,441 | ) | 870,246 | |||||||||||||||||
Stockholders Equity |
||||||||||||||||||||||||
Common stock |
128,654 | | 73 | 49,709 | (49,782 | ) | 128,654 | |||||||||||||||||
Paid in capital |
555,167 | 150,218 | 1,817,591 | 724,088 | (2,691,897 | ) | 555,167 | |||||||||||||||||
Accumulated other comprehensive income (loss) |
(63,668 | ) | (36,285 | ) | | (18,238 | ) | 54,523 | (63,668 | ) | ||||||||||||||
Retained earnings (deficit) |
(362,289 | ) | 54,227 | (125,373 | ) | (231,794 | ) | 302,940 | (362,289 | ) | ||||||||||||||
Total stockholders equity |
257,864 | 168,160 | 1,692,291 | 523,765 | (2,384,216 | ) | 257,864 | |||||||||||||||||
Total liabilities and stockholders equity |
$ | 627,144 | $ | 426,317 | $ | 1,917,221 | $ | 608,085 | $ | (2,450,657 | ) | $ | 1,128,110 | |||||||||||
69
Condensed Consolidating Statement of Operations for the Year Ended December 31, 2002:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Revenues |
||||||||||||||||||||||||
Net sales |
$ | | $ | | $ | 391,516 | $ | 643,745 | $ | 7,168 | $ | 1,042,429 | ||||||||||||
Other income, net |
| | 4,640 | 4,082 | (7,168 | ) | 1,554 | |||||||||||||||||
| | 396,156 | 647,827 | | 1,043,983 | |||||||||||||||||||
Cost and Expense |
||||||||||||||||||||||||
Cost of sales |
| | 390,281 | 622,414 | (2,725 | ) | 1,009,970 | |||||||||||||||||
Selling, general and administrative expenses |
3,634 | (1,062 | ) | 25,627 | 10,159 | 1,062 | 39,420 | |||||||||||||||||
3,634 | (1,062 | ) | 415,908 | 632,573 | (1,663 | ) | 1,049,390 | |||||||||||||||||
Loss from operations |
(3,634 | ) | 1,062 | (19,752 | ) | 15,254 | 1,663 | (5,407 | ) | |||||||||||||||
Interest income |
47 | 4,682 | 5,238 | 140 | (9,564 | ) | 543 | |||||||||||||||||
Interest expense |
(22,134 | ) | (31,608 | ) | (48 | ) | (9,542 | ) | 9,532 | (53,800 | ) | |||||||||||||
Minority interest |
| (295 | ) | (1,215 | ) | | | (1,510 | ) | |||||||||||||||
Equity in the earnings (loss) of subsidiaries |
(240,629 | ) | (214,470 | ) | 9,898 | 983 | 444,218 | | ||||||||||||||||
Loss from continuing operations before income taxes |
(266,350 | ) | (240,629 | ) | (5,879 | ) | 6,835 | 445,849 | (60,174 | ) | ||||||||||||||
Income tax benefit (provision) |
24,208 | | | (208 | ) | | 24,000 | |||||||||||||||||
Income (loss) from continuing operations and cumulative effect of change in accounting principle |
(242,142 | ) | (240,629 | ) | (5,879 | ) | 6,627 | 445,849 | (36,174 | ) | ||||||||||||||
Discontinued operations, net of income taxes |
(16,183 | ) | | | | | (16,183 | ) | ||||||||||||||||
Cumulative effect of change in accounting principle |
| | (189,971 | ) | (15,997 | ) | | (205,968 | ) | |||||||||||||||
Net Loss |
$ | (258,325 | ) | $ | (240,629 | ) | $ | (195,850 | ) | $ | (9,370 | ) | $ | 445,849 | $ | (258,325 | ) | |||||||
70
Condensed Consolidating Statement of Cash Flows for the Year Ended December 31, 2002:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Operating Activities |
||||||||||||||||||||||||
Net loss |
$ | (258,325 | ) | $ | (240,629 | ) | $ | (195,850 | ) | $ | (9,370 | ) | $ | 445,849 | $ | (258,325 | ) | |||||||
Cumulative effect of change in accounting principle |
| | 189,971 | 15,997 | | 205,968 | ||||||||||||||||||
Adjustments to reconcile net loss to net cash flows from operating activities: |
||||||||||||||||||||||||
Depreciation and amortization |
| 2,790 | 51,143 | 51,923 | | 105,856 | ||||||||||||||||||
Deferred income taxes |
(37,308 | ) | (380 | ) | 3,370 | (8,555 | ) | 13,627 | (29,246 | ) | ||||||||||||||
Minority interest in earnings |
| 295 | 1,215 | | | 1,510 | ||||||||||||||||||
Equity in earnings (loss) of subsidiaries |
240,629 | 214,470 | (9,898 | ) | (983 | ) | (444,218 | ) | | |||||||||||||||
Change in operating assets and liabilities |
24,275 | (35,532 | ) | 94,027 | 65,320 | (40,939 | ) | 107,151 | ||||||||||||||||
Discontinued operations |
16,183 | | | | | 16,183 | ||||||||||||||||||
Other |
(2,578 | ) | | | | (283 | ) | (2,861 | ) | |||||||||||||||
Net Cash Flows from Operating Activities |
(17,124 | ) | (58,986 | ) | 133,978 | 114,332 | (25,964 | ) | 146,236 | |||||||||||||||
Investing Activities |
||||||||||||||||||||||||
Purchase of property, plant and equipment |
$ | | $ | | $ | (3,004 | ) | $ | (22,182 | ) | $ | | $ | (25,186 | ) | |||||||||
Plant turnaround costs |
| | (8,191 | ) | (16,069 | ) | | (24,260 | ) | |||||||||||||||
Pension contributions and other |
571 | | 8,099 | 5,806 | (21,108 | ) | (6,632 | ) | ||||||||||||||||
Net Cash Flows from Investing Activities |
571 | | (3,096 | ) | (32,445 | ) | (21,108 | ) | (56,078 | ) | ||||||||||||||
Financing Activities |
||||||||||||||||||||||||
Principal payments on long-term debt |
| (36,277 | ) | (11 | ) | 187 | | (36,101 | ) | |||||||||||||||
Change in investments and advances from (to) affiliates |
4,914 | 119,442 | (137,668 | ) | 38,385 | (25,073 | ) | | ||||||||||||||||
Stock issuancenet |
37 | | | | | 37 | ||||||||||||||||||
Distributions to minority interests |
| (440 | ) | (1,406 | ) | | | (1,846 | ) | |||||||||||||||
Deferred financing costs |
| (1,173 | ) | | | | (1,173 | ) | ||||||||||||||||
Other |
11,603 | (7,178 | ) | (8,730 | ) | (36,024 | ) | 40,329 | | |||||||||||||||
Net Cash Flows from Financing Activities |
16,554 | 74,374 | (147,815 | ) | 2,548 | 15,256 | (39,083 | ) | ||||||||||||||||
Effect of Foreign Exchange Rate on Cash |
| | | | 279 | 279 | ||||||||||||||||||
Increase (Decrease) in Cash and Short-term Investments |
1 | 15,388 | (16,933 | ) | 84,435 | (31,537 | ) | 51,354 | ||||||||||||||||
Cash and Short-term Investments at Beginning of Year |
| | 16,933 | 24,745 | (34,553 | ) | 7,125 | |||||||||||||||||
Cash and Short-term Investments at End of Year |
$ | 1 | $ | 15,388 | $ | | $ | 109,180 | $ | (66,090 | ) | $ | 58,479 | |||||||||||
71
Condensed Consolidating Statement of Operations for the Year Ended December 31, 2001:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Revenues |
||||||||||||||||||||||||
Net sales |
$ | | $ | | $ | 411,346 | $ | 621,163 | $ | 101 | $ | 1,032,610 | ||||||||||||
Other income, net |
(2 | ) | | 1,932 | 2,071 | 699 | 4,700 | |||||||||||||||||
(2 | ) | | 413,278 | 623,234 | 800 | 1,037,310 | ||||||||||||||||||
Cost and Expense |
||||||||||||||||||||||||
Cost of sales |
| | 438,444 | 605,122 | 3,653 | 1,047,219 | ||||||||||||||||||
Selling, general and administrative expenses |
2,533 | 3,960 | 25,977 | 9,313 | (3,897 | ) | 37,886 | |||||||||||||||||
Product claim costs |
| | | 14,023 | | 14,023 | ||||||||||||||||||
2,533 | 3,960 | 464,421 | 628,458 | (244 | ) | 1,099,128 | ||||||||||||||||||
Loss from operations |
(2,535 | ) | (3,960 | ) | (51,143 | ) | (5,224 | ) | 1,044 | (61,818 | ) | |||||||||||||
Interest income |
465 | 3,685 | | 600 | (1,386 | ) | 3,364 | |||||||||||||||||
Interest expense |
(36,558 | ) | (10,352 | ) | 7,081 | (14,997 | ) | 1,232 | (53,594 | ) | ||||||||||||||
Minority interest |
| 440 | 1,807 | | | 2,247 | ||||||||||||||||||
Loss on early retirement of debt |
| (3,042 | ) | | | | (3,042 | ) | ||||||||||||||||
Equity in the earnings (loss) of subsidiaries |
(64,503 | ) | (56,264 | ) | 6,088 | (8,154 | ) | 122,833 | | |||||||||||||||
Loss from continuing operations before income taxes |
(103,131 | ) | (69,493 | ) | (36,167 | ) | (27,775 | ) | 123,723 | (112,843 | ) | |||||||||||||
Income tax benefit (provision) |
(23,288 | ) | (4,990 | ) | | (4,721 | ) | (1 | ) | (33,000 | ) | |||||||||||||
Loss from continuing operations |
(79,843 | ) | (64,503 | ) | (36,167 | ) | (23,054 | ) | 123,724 | (79,843 | ) | |||||||||||||
Net Loss |
$ | (79,843 | ) | $ | (64,503 | ) | $ | (36,167 | ) | $ | (23,054 | ) | $ | 123,724 | $ | (79,843 | ) | |||||||
72
Condensed Consolidating Statement of Cash Flows for the Year Ended December 31, 2001:
(in thousands) |
Parent |
TCAPI |
Guarantor Subsidiaries |
Non-Guarantor Subsidiaries |
Eliminations |
Consolidated |
||||||||||||||||||
Operating Activities |
||||||||||||||||||||||||
Net loss |
$ | (79,843 | ) | $ | (64,503 | ) | $ | (36,167 | ) | $ | (23,054 | ) | $ | 123,724 | $ | (79,843 | ) | |||||||
Adjustments to reconcile net loss to net cash flows from operating activities: |
||||||||||||||||||||||||
Loss on early retirement of debt |
| 3,042 | | | | 3,042 | ||||||||||||||||||
Depreciation and amortization |
| 3,271 | 66,336 | 61,165 | | 130,772 | ||||||||||||||||||
Deferred income taxes |
(33,803 | ) | 2,620 | (3,370 | ) | (12,227 | ) | 14,247 | (32,533 | ) | ||||||||||||||
Minority interest in earnings |
| (440 | ) | (1,807 | ) | | | (2,247 | ) | |||||||||||||||
Equity in earnings (loss) of subsidiaries |
64,503 | 56,264 | (6,088 | ) | 8,154 | (122,833 | ) | | ||||||||||||||||
Change in operating assets and liabilities |
(6,101 | ) | 36,247 | 4,376 | (14,945 | ) | (54,260 | ) | (34,683 | ) | ||||||||||||||
Other |
| | | | (354 | ) | (354 | ) | ||||||||||||||||
Net Cash Flows from Operating Activities |
(55,244 | ) | 36,501 | 23,280 | 19,093 | (39,476 | ) | (15,846 | ) | |||||||||||||||
Investing Activities |
||||||||||||||||||||||||
Purchase of property, plant and equipment |
| | (4,443 | ) | (10,395 | ) | | (14,838 | ) | |||||||||||||||
Plant turnaround costs |
| | (7,427 | ) | (22,981 | ) | | (30,408 | ) | |||||||||||||||
Pension contributions and other |
| | 7,061 | 13,390 | (1,813 | ) | 18,638 | |||||||||||||||||
Net Cash Flows from Investing Activities |
| | (4,809 | ) | (19,986 | ) | (1,813 | ) | (26,608 | ) | ||||||||||||||
Financing Activities |
||||||||||||||||||||||||
Issuance of long-term debt |
| 200,000 | | | | 200,000 | ||||||||||||||||||
Principal payments on long-term debt |
(158,755 | ) | 36,278 | (8,650 | ) | (105,625 | ) | | (236,752 | ) | ||||||||||||||
Change in investments and advances from (to) affiliates |
197,032 | (339,731 | ) | 495 | 114,397 | 27,807 | | |||||||||||||||||
Stock issuance - net |
180 | | | | | 180 | ||||||||||||||||||
Distributions to minority interests |
| (337 | ) | (1,691 | ) | | | (2,028 | ) | |||||||||||||||
Repurchase of TNCLP common units |
| (1,671 | ) | | | | (1,671 | ) | ||||||||||||||||
Deferred financing costs and bond discounts |
| (11,442 | ) | | | | (11,442 | ) | ||||||||||||||||
Other |
16,787 | 3,443 | (3,536 | ) | 4,377 | (21,071 | ) | | ||||||||||||||||
Net Cash Flows from Financing Activities |
55,244 | (113,460 | ) | (13,382 | ) | 13,149 | 6,736 | (51,713 | ) | |||||||||||||||
Effect of Foreign Exchange Rate on Cash |
| | | (133 | ) | | (133 | ) | ||||||||||||||||
Increase (Decrease) in Cash and Short-term Investments |
| (76,959 | ) | 5,089 | 12,123 | (34,553 | ) | (94,300 | ) | |||||||||||||||
Cash and Short-term Investments at Beginning of Year |
| 76,959 | 11,844 | 12,622 | | 101,425 | ||||||||||||||||||
Cash and Short-term Investments at End of Year |
$ | | $ | | $ | 16,933 | $ | 24,745 | $ | (34,553 | ) | $ | 7,125 | |||||||||||
73
22. Agreements of Limited Partnerships
Terra Nitrogen Company L.P. (TNCLP)
Terra owns a 2% General Partnership interest and 75.1% of the Common Units of TNCLP at December 31, 2003. Terra consolidates TNCLP results with the publicly held TNCLP Common Units reflected in Terras financial statements as a minority interest.
In accordance with the TNCLP limited partnership agreement, quarterly distributions to unitholders and Terra are made in an amount equal to 100% of its available cash, as defined in the partnership agreement. The General Partner receives a combined minimum 2% of total cash distributions, and as an incentive, the general partners participation increases if cash distributions exceed specified target levels.
If at any time less than 25% of the issued and outstanding units are held by non-affiliates of the General Partner, TNCLP may call, or assign to the General Partner or its affiliates, its right to acquire all such outstanding units held by non-affiliated persons with at least 30 but not more than 60 days notice of its decision to purchase the outstanding units. The purchase price per unit will be the greater of (1) the average of any previous twenty trading days closing prices as of the date five days before the purchase is announced and (2) the highest price paid by the General Partner or any of its affiliates for any unit within the 90 days preceding the date the purchase is announced.
23. Pending Change of Control
Anglo American plc, through a subsidiary, owns 48.4% of Terras outstanding shares. Anglo American has made public its intention to dispose of its interest in Terra with the timing based on market and other conditions.
74
INDEPENDENT AUDITORS REPORT
To the Board of Directors and Stockholders of Terra Industries Inc.:
We have audited the accompanying consolidated statements of financial position of Terra Industries Inc. and subsidiaries as of December 31, 2003 and 2002, and the related consolidated statements of operations, cash flows and changes in stockholders equity for each of the three years in the period ended December 31, 2003. These financial statements are the responsibility of Terras management. Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in all material respects, the financial position of Terra Industries Inc. and subsidiaries at December 31, 2003 and 2002, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2003 in conformity with accounting principles generally accepted in the United States of America.
As discussed in Notes 1 and 2 to the consolidated financial statements, in 2003 the Company applied the provisions of Statement of Financial Accounting Standards No.145, Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections and reclassified an extraordinary loss on early retirement of debt in 2001 to continuing operations and in 2002 the Company changed its method of accounting for goodwill and other intangible assets to conform to Statement of Financial Accounting Standards No. 142.
Deloitte & Touche LLP
Omaha, Nebraska
February 19, 2004
75
ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE
None.
ITEM 9A. CONTROLS AND PROCEDURES
Our Chief Executive Officer and Chief Financial Officer have concluded, based on their evaluation as of the filing date of this report, that our disclosure controls and procedures are effective to ensure that information required to be disclosed in the reports that we file or submit under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported, within the time periods specified in the Securities and Exchange Commissions rules and forms.
There were no changes in our internal control over financial reporting that occurred during our most recent fiscal quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF TERRA
Information with respect to directors of Terra is set forth under the caption Election of Directors in the proxy statement for the Annual Meeting of Stockholders of Terra to be held on May 4, 2004, and is incorporated herein by reference. Information with respect to executive officers of Terra is set forth under the caption Executive Officers of Terra in Part I hereof and is incorporated herein by reference.
Terra has a Code of Ethics and Business Conduct that applies to its principal executive officer and its principal financial officer. The code also applies to Terras other officers, directors and employees. The Code of Ethics and Business Conduct is posted on Terras web site, www.terraindustries.com, in the Investor Information section. In addition, the information set forth under Equity Security Ownership in Section 16(a) Beneficial Ownership Reporting Compliance in the proxy statement is incorporated herein by reference.
ITEM 11. EXECUTIVE COMPENSATION
Information with respect to executive and director compensation is set forth under the captions Executive Compensation and Other Information and Board of Directors and Committees in Director Compensation and Compensation Committee Interlocks and Insider Participation in the proxy statement for the Annual Meeting of Stockholders of Terra to be held on May 4, 2004, is incorporated herein by reference.
76
ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER MATTERS
Information with respect to security ownership of certain beneficial owners and management under the caption Equity Security Ownership in the proxy statement for the Annual Meeting of Stockholders of Terra to be held on May 4, 2004 is incorporated herein by reference.
Equity Compensation Plan Information
(a) |
(b) |
(c) | |||||
Plan category |
Number of securities |
Weighted-average exercise price of outstanding options, warrants and rights |
Number of securities remaining available for equity compensation plans (excluding securities reflected in column (a)) | ||||
Equity compensation plans approved by security holders |
930,000 | $ | 4.72 | 2,200,000 | |||
Equity compensation plans not approved by security holders |
-0- | -0- | -0- | ||||
Total |
930,000 | $ | 4.72 | 2,200,000 | |||
ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS
None.
ITEM 14. PRINCIPAL ACCOUNTING FEES AND SERVICES
Principal Accountant Audit Fees and Services Fees
Information with respect to principal accountant audit fees and service fees is set forth under the caption Proposal 2: Ratification of Selection of Independent AccountsPrincipal Accountant Audit Fees and Service Fees in the proxy statement, is incorporated herein by reference.
Audit Committee Pre-Approval Policies and Procedures
Pursuant to its charter, the Audit Committee is responsible for reviewing and approving, in advance, any audit and any permissible non-audit engagement or relationship between TNC and its independent auditors. Deloitte & Touche LLPs engagement to conduct the audit of Terra was approved by the Audit Committee on July 28, 2003. Additionally, each permissible non-audit engagement or relationship between Terra and services performed by Deloitte & Touch LLP since May, 2003 has been reviewed and approved in advance by the Audit Committee, as provided in its charter.
77
ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K
(a) Financial Statements and Financial Statement Schedules
1. | Consolidated Financial Statements of Terra and its subsidiaries is included in Item 8 herein. |
Consolidated Statements of Financial Position at December 31, 2003 and 2002
Consolidated Statements of Operations for the years ended December 31, 2003, 2002 and 2001
Consolidated Statements of Cash Flows for the years ended December 31, 2003, 2002 and 2001
Consolidated Statements of Changes in Stockholders Equity for the years ended December 31, 2003, 2002 and 2001
Notes to the Consolidated Financial Statements
Independent Auditors Report
2. | Index to Financial Statement Schedules |
See Index to Financial Statement Schedules of Terra and its subsidiaries at page S-1
3. | Other Financial Statements |
Individual financial statements of Terras subsidiaries are omitted because all such subsidiaries are included in the consolidated financial statements being filed. Individual financial statements of 50% or less owned persons accounted for on the equity method have been omitted because such 50% or less owned are persons considered in the aggregate, as a single subsidiary, would not constitute a significant subsidiary.
(b) Reports on Form 8-K
Form 8-K dated October 20, 2003 reporting under Item 5 the Court of Appeals decision against Terras insurer to cover benzene claim costs.
Form 8-K dated October 30, 2003 furnishing under Item 12 Terras third quarter earnings.
Form 8-K filed December 15, 2003 reporting under Item 5 Terras methanol distribution agreement with Methanex.
78
(c) Exhibit
3.1.1 | Articles of Restatement of Terra Industries as amended filed with the State of Maryland on September 11, 1990, filed as Exhibit 3.1 to Terra Industries Form 10-K for the year ended December 31, 1990, is incorporated herein by reference. | |
3.1.2 | Articles of Amendment of Terra Industries filed with the State of Maryland on May 6, 1992, filed as Exhibit 3.1.2 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
3.1.3 | Articles Supplementary of Terra Industries filed with the State of Maryland on October 13, 1994, filed as Exhibit 4.1.3 to Terra Industries Form 8-K/A dated November 3, 1994, is incorporated herein by reference. | |
3.2 | By-Laws of Terra Industries, as amended through August 7, 1991, filed as Exhibit 3 to Terra Industries Form 8-K dated September 30, 1991, is incorporated herein by reference. | |
3.3 | Certificate of Incorporation of Terra Capital, Inc. filed as Exhibit 3.i.(a) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.4 | Certificate of Incorporation of Beaumont Ammonia Inc. filed as Exhibit 3.i.(b) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.5 | Certificate of Incorporation of Beaumont Holdings Corporation filed as Exhibit 3.i.(c) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.6 | Certificate of Incorporation of BMC Holdings Inc. filed as Exhibit 3.i.(d) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.7 | Certificate of Incorporation of Port Neal Corporation filed as Exhibit 3.i.(e) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.8 | Certificate of Incorporation of Terra (UK) Holdings Inc. filed as Exhibit 3.i.(f) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.9 | Certificate of Incorporation of Terra Capital Holdings, Inc. filed as Exhibit 3.i.(g) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. |
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3.10 | Certificate of Incorporation of Terra International (Oklahoma) Inc. filed as Exhibit 3.i.(k) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.11 | Certificate of Incorporation of Terra International, Inc. filed as Exhibit 3.i.(l) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.12 | Certificate of Incorporation of Terra Methanol Corporation filed as Exhibit 3.i.(m) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.13 | Certificate of Incorporation of Terra Nitrogen Corporation filed as Exhibit 3.i.(n) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.14 | Certificate of Incorporation of Terra Real Estate Corporation filed as Exhibit 3.i.(o) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.15 | By-Laws of Terra Capital, Inc. filed as Exhibit 3.ii.(a) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.16 | By-Laws of Beaumont Ammonia Inc. filed as Exhibit 3.ii.(b) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.17 | By-Laws of Beaumont Holdings Corporation filed as Exhibit 3.ii.(c) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.18 | By-Laws of BMC Holdings, Inc. filed as Exhibit 3.ii.(d) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.19 | By-Laws of Port Neal Corporation filed as Exhibit 3.ii.(e) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.20 | By-Laws of Terra (UK) Holdings Inc. filed as Exhibit 3.ii.(f) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. |
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3.21 | By-Laws of Terra Capital Holdings, Inc. filed as Exhibit 3.ii.(g) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.22 | By-Laws of Terra International (Oklahoma) Inc. filed as Exhibit 3.ii.(i) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.23 | By-Laws of Terra International, Inc. filed as Exhibit 3.ii.(j) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.24 | By-Laws of Terra Methanol Corporation filed as Exhibit 3.ii.(k) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.25 | By-Laws of Terra Nitrogen Corporation filed as Exhibit 3.ii.(l) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
3.26 | By-Laws of Terra Real Estate Corporation filed as Exhibit 3.ii.(m) to Terra Capital, Inc.s Registration Statement filed on Form S-4 on November 13, 2001, is incorporated herein by reference. | |
4.1 | Indenture dated as of October 10, 2001 among Terra Capital, Inc., Certain guarantors and U.S. Bank National Association, as trustee, including the form of note, filed as Exhibit 4.1 to Terra Industries Form 8-K dated October 10, 2001, is incorporated herein by reference. | |
4.2 | Amended and Restated Credit Agreement dated as of October 10, 2001 among Terra Capital, Inc., Terra Nitrogen (U.K.) Limited, and Terra Nitrogen, Limited Partnership, certain guarantors, certain lenders, certain issuing banks and Citicorp USA, Inc., filed as Exhibit 4.2 to Terra Industries Form 8-K dated October 10, 2001, is incorporated herein by reference. | |
4.3 | Amendment No. 1 to Credit Agreement dated June 27, 2002, filed as Exhibit 4.1 to Terra Industries Form 8-K dated June 27, 2002, is incorporated herein by reference. | |
4.4 | Amendment No. 2 to the Amended and Restated Credit Agreement dated May 12, 2003 among Terra Capital, Inc., Terra Nitrogen (U.K.) Limited, and Terra Nitrogen, Limited Partnership, certain guarantors, certain lenders, certain issuing banks and Citicorp USA Inc., filed as Exhibit 4.5 to Terra Industries Form 10-Q for the quarter ended June 30, 2003, is incorporated herein by reference. |
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4.5 | Indenture dated May 21, 2003 between the Company, the guarantors party hereto, and U.S. National Bank Association as Trustee, with respect to the 11.5% Second Priority Senior Secured Notes due 2010 (including the form of 11.5% Second Priority Senior Secured Notes), previously filed as Exhibit 4.i to Amendment No. 1 to the Registrants Registration Statement of Form S-4 filed on June 12, 2003 and incorporated by reference herein, filed as Exhibit 4.6 to Terra Industries Form10-Q for the quarter ended June 30, 2003, is incorporated herein by reference. | |
10.1.1 | Resolution adopted by the Personnel Committee of the Board of Directors of Terra Industries with respect to supplemental retirement benefits for certain senior executive officers of Terra Industries, filed as Exhibit 10.4.2 to Terra Industries Form 10-Q for the fiscal quarter ended March 31, 1991, is incorporated herein by reference. | |
10.1.2 | 1992 Stock Incentive Plan of Terra Industries filed as Exhibit 10.1.6 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
10.1.3 | Form of Restricted Stock Agreement of Terra Industries under its 1992 Stock Incentive Plan filed as Exhibit 10.1.7 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
10.1.4 | Form of Incentive Stock Option Agreement of Terra Industries under its 1992 Stock Incentive Plan, filed as Exhibit 10.1.8 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
10.1.5 | Form of Nonqualified Stock Incentive Agreement of Terra Industries under its 1992 Stock Incentive Plan, filed as Exhibit 10.1.9 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
10.1.6 | Excess Benefit Plan of Terra Industries, as amended effective as of January 1, 1992, filed as Exhibit 10.1.13 to Terra Industries Form 10-K for the year ended December 31, 1992, is incorporated herein by reference. | |
10.1.6.a | Amendment to the Terra Industries Inc. Excess Benefit Plan, dated July 26, 2000, filed as Exhibit 10.1.6.a to Terra Industries Form 10-K for the year ended December 31, 2000, is incorporated herein by reference. | |
10.1.7 | Terra Industries Inc. Supplemental Deferred Compensation Plan effective as of December 20, 1993 filed as Exhibit 10.1.9 to Terra Industries Form 10-K for the year ended December 31, 1993, is incorporated herein by reference. |
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10.1.8 | Amendment No. 1 to the Terra Industries Inc. Supplemental Deferred Compensation Plan, filed as Exhibit 10.1.15 to Terra Industries Form 10-Q for the quarter ended September 30, 1995, is incorporated herein by reference. | |
10.1.8.a | Amendment No. 2 to the Terra Industries Inc. Supplemental Deferred Compensation Plan, dated July 26, 2000, filed as Exhibit 10.1.8.a to the Terra Industries Form 10-K for the year ended December 31, 2000, is incorporated herein by reference. | |
10.1.8.b | Amendment No. 3 to the Terra Industries Inc. Supplemental Deferred Compensation Plan, dated March 29, 2002, filed as Exhibit 10.1.8.b. to the Terra Industries Form 10-K for the year ended December 31, 2001, is incorporated herein by reference. | |
10.1.9 | Revised Form of Incentive Stock Option Agreement of Terra Industries under its 1992 Stock Incentive Plan, filed as Exhibit 10.1.12 to Terra Industries Form 10-K for the year ended December 31, 1996, is incorporated herein by reference. | |
10.1.10 | Revised Form of Nonqualified Stock Option Agreement of Terra Industries under its 1992 Stock Incentive Plan, filed as Exhibit 10.1.13 to Terra Industries Form 10-K for the year ended December 31, 1996, is incorporated herein by reference. | |
10.1.11 | 1997 Stock Incentive Plan of Terra Industries, filed as Exhibit 10.1.14 to Terra Industries Form 10-K for the year ended December 31, 1996, is incorporated herein by reference. | |
10.1.12 | Form of Incentive Stock Option Agreement of Terra Industries under its 1997 Stock Incentive Plan filed as Exhibit 10.1.13 to Terra Industries Form 10-K for the year ended December 31, 1999, is incorporated herein by reference. | |
10.1.13 | Form of Nonqualified Stock Option Agreement of Terra Industries under its 1997 Stock Incentive Plan filed as Exhibit 10.1.14 to Terra Industries Form 10-K for the year ended December 31, 1999, is incorporated herein by reference. | |
10.1.14 | Form of Performance Share Award of Terra Industries under its 1997 Stock Incentive Plan, filed as Exhibit 10.1.15 to Terra Industries Form 10-K for the year ended December 31, 1998, is incorporated herein by reference. | |
10.1.15 | Retirement and Consulting Agreement for Burton M. Joyce, dated April 26, 2001 filed as Exhibit 10.1.16 to Terra Industries Form 10-K for the year ended December 31, 2001, is incorporated herein by reference. |
83
10.1.16 | Form of Executive Retention Agreement for Other Executive Officers, filed as Exhibit 10.1.19 to Terra Industries Form 10-K for the year ended December 31, 1998, is incorporated herein by reference. | |
10.1.17 | Form of Non-Employee Director Stock Option Agreement under the 1997 Stock Incentive Plan, filed as Exhibit 10.2.21 to Terra Industries Form 10-Q for the quarter ended September 30, 1999, is incorporated herein by reference. | |
10.1.18 | Amendment No. 1 dated as of February 20, 1997 to the 1997 Stock Incentive Plan filed as Exhibit 10.1.21 to Terra Industries Form 10-K for the year ended December 31, 1999, is incorporated herein by reference. | |
10.1.19 | Form of Performance Share Award of Terra Industries under its 1997 Stock Incentive Plan, dated February 16, 2000, filed as Exhibit 10.1.22 of the Terra Industries Form 10-K for the year ended December 31, 2000, is incorporated herein by reference. | |
10.1.20 | Form of Non-Employee Director Performance Share Award of Terra Industries under its 1997 Stock Incentive Plan, dated May 2, 2000, filed as Exhibit 10.1.23 to the Terra Industries Form 10-K for the year ended December 31, 2000, is incorporated herein by reference. | |
10.1.21 | Terra Industries Inc. Stock Incentive Plan of 2002, filed as Exhibit 10.1.23 to the Terra Industries Form 10-K for the year ended December 31, 2001, is incorporated herein by reference. | |
10.1.22 | Form of Restricted Stock Award to Non-Employee Directors under the Terra Industries Inc. Stock Incentive Plan of 2002, filed as Exhibit 10.1.23 to the Terra Industries Form 10-K for the year ended December 31, 2002, is incorporated herein by reference. | |
10.1.23 | Form of Restricted Stock Award to Officers and Other Key Employees under the Terra Industries Inc. Stock Incentive Plan of 2002, filed as Exhibit 10.1.24 to the Terra Industries Form 10-K for the year ended December 31, 2002, is incorporated herein by reference. | |
10.2 | Agreement of Limited Partnership of TNCLP (formerly known as Agricultural Minerals Company, L.P.) dated as of December 4, 1991, filed as Exhibit 99.3 to Terra Industries Registration Statement on Form S-3, as amended, is incorporated herein by reference. | |
10.3 | Agreement of Limited Partnership of TNLP (formerly known as Agricultural Minerals, Limited Partnership) dated as of December 4, 1991, filed as Exhibit 99.4 to Terra Industries Registration Statement on Form S-3, as amended, is incorporated herein by reference. |
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10.4 | General and Administrative Services Agreement Regarding Services by Terra Industries Inc., filed as Exhibit 10.11 to Terra Industries Inc. Form 10-Q for the quarter ended March 31, 1995, is incorporated herein by reference. | |
10.5 | General and Administrative Services Agreement Regarding Services by Terra Nitrogen Corporation, filed as Exhibit 10.12 to Terra Industries Inc. Form 10-Q for the quarter ended March 31, 1995, is incorporated herein by reference. | |
10.6 | Sale of Business Agreement dated November 20, 1997 between ICI Chemicals & Polymers Limited, Imperial Chemical Industries PLC, Terra Nitrogen (U.K.) Limited (f/k/a Terra Industries Limited) and Terra Industries Inc. filed as Exhibit 2 to Terra Industries Form 8-K/A dated December 31, 1997, is incorporated herein by reference. | |
10.7 | Ammonium Nitrate Agreement dated December 31, 1997 between Terra International (Canada) Inc and ICI Chemicals & Polymers Limited filed as Exhibit 99 to Terra Industries Form 8-K/A dated December 31, 1997, is incorporated herein by reference. | |
10.8 | Asset Sale and Purchase Agreement dated as of May 3, 1999 by and between Terra Industries Inc. and Cenex/Land OLakes Agronomy Company, filed as Exhibit 10.12 to Terra Industries Form 8-K dated May 3, 1999, is incorporated herein by reference. | |
10.9* | Asset Purchase and Methanol Exclusivity Agreement among Terra Industries Inc., BMC Holdings Inc., and Methanex Methanol Company dated December 15, 2003. | |
10.9.1* | Services Agreement among Terra Industries Inc., BMC Holdings Inc., and Methanex Methanol Company dated December 15, 2003 included as Schedule E to Exhibit 10.9 herein. | |
10.10* | First Amendment to Asset Purchase and Methanol Exclusivity Agreement dated February 20, 2004. | |
21 | Subsidiaries of Terra Industries, filed as Exhibit 21 to Terra Industries Form 10-K for the year ended December 31, 2002, is incorporated herein by reference. | |
31.1* | Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
31.2* | Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. | |
32* | Certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
* | Filed herewith. |
| Confidential treatment has been requested for portions of this document. |
Exhibits 10.1.1 through 10.1.24 are management contracts or compensatory plans or arrangements.
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Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
TERRA INDUSTRIES INC. | ||||
Date: March 8, 2004 |
By: |
/s/ FRANCIS G. MEYER | ||
Francis G. Meyer | ||||
Senior Vice President and Chief Financial Officer |
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated:
Signature |
Title | |
/s/ HENRY R. SLACK |
Chairman of the Board | |
Henry R. Slack |
||
/s/ MICHAEL L. BENNETT |
Director, President and Chief Executive Officer (Principal Executive Officer) | |
Michael L. Bennett |
||
/s/ FRANCIS G. MEYER |
Senior Vice President and Chief Financial Officer (Principal Financial Officer and Controller/Principal Accounting Officer) | |
Francis G. Meyer |
||
/s/ PHILIP M. BAUM |
Director | |
Philip M. Baum |
||
/s/ DAVID E. FISHER |
Director | |
David E. Fisher |
||
/s/ DOD A. FRASER |
Director | |
Dod A. Fraser |
||
/s/ MARTHA O. HESSE |
Director | |
Martha O. Hesse |
||
/s/ BEN L. KEISLER |
Director | |
Ben L. Keisler |
Date: March 8, 2004 |
||||
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INDEX TO FINANCIAL STATEMENT SCHEDULES, REPORTS AND CONSENTS
Report of Deloitte & Touche LLP on Financial Statement Schedules | S-2 | |||
Consent of Deloitte & Touche LLP | S-2 | |||
Schedule No. | ||||
I | Condensed Financial Information of Registrant, is included in Item 8 herein, Footnote 21, Column 1, Parent. |
|||
II | S-3 |
Financial statement schedules not included in this report have been omitted because they are not applicable or the required information is shown in the consolidated financial statements or the notes thereto.
S-1
INDEPENDENT AUDITORS REPORT ON FINANCIAL STATEMENT SCHEDULE
To the Board of Directors and Stockholders of Terra Industries Inc.:
We have audited the consolidated financial statements of Terra Industries Inc. and subsidiaries as of December 31, 2003 and 2002 and for each of the three years in the period ended December 31, 2003, and have issued our report thereon dated February 19, 2004 (which report expresses an unqualified opinion and includes an explanatory paragraph related to the Companys 2003 application of Statements of Financial Accounting Standard No. 145, reclassifying an extraordinary loss on early retirement of debt in 2001 to continuing operations and the Companys 2002 change in methods of accounting for goodwill and other intangible assets); such report is included elsewhere in this Form 10-K. Our audits also included the consolidated financial statement schedule of Terra Industries Inc. and subsidiaries listed in Item 15 of this Form 10-K. This consolidated financial statement schedule is the responsibility of the management of Terra Industries Inc. Our responsibility is to express an opinion based on our audits. In our opinion, such consolidated financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly in all material respects the information set forth therein.
DELOITTE & TOUCHE LLP
Omaha, Nebraska
February 19, 2004
We consent to the incorporation by reference in Registration Statements Nos. 333-32869, 33-46735, 33-46734 and 33-30058 of Terra Industries Inc. and subsidiaries on Forms S-8 and Registration Statements Nos. 333-68766, 2-90808, 2-84876 and 2-84669 of Terra Industries Inc. and subsidiaries on Form S-3 of our reports dated February 19, 2004 (which reports express an unqualified opinion and include an explanatory paragraph related to the Companys 2003 application of Statements of Financial Accounting Standard No. 145 reclassifying an extraordinary loss on early retirement of debt in 2001 to continuing operations and the Companys 2002 change in methods of accounting for goodwill and other intangible assets), appearing in and incorporated by reference in this Annual Report on Form 10-K of Terra Industries Inc. and subsidiaries for the year ended December 31, 2003.
DELOITTE & TOUCHE LLP
Omaha, Nebraska
March 8, 2004
S-2
Terra Industries Inc.
Valuation and Qualifying Accounts
YEARS ENDED DECEMBER 31, 2003, 2002, AND 2001
(IN THOUSANDS)
Description |
Balance at Beginning of Period |
Additions Charged to Costs and Expenses |
Less Write- offs, and Transfers, Net of Recoveries |
Balance at End of Period | ||||||||||
Year Ended December 31, 2003: |
||||||||||||||
Allowance for Doubtful Accounts |
||||||||||||||
Continuing operations |
$ | 135 | $ | 1,510 | $ | (1,558 | ) | $ | 87 | |||||
Discontinued operationsIncluded in other assets |
3,953 | 0 | (176 | ) | 3,777 | |||||||||
$ | 4,088 | $ | 1,510 | $ | (1,734 | ) | $ | 3,864 | ||||||
Year Ended December 31, 2002: |
||||||||||||||
Allowance for Doubtful Accounts |
||||||||||||||
Continuing operations |
$ | 936 | $ | (445 | ) | $ | (356 | ) | $ | 135 | ||||
Discontinued operationsIncluded in other assets |
4,319 | 0 | (366 | ) | 3,953 | |||||||||
$ | 5,255 | $ | (445 | ) | $ | (722 | ) | $ | 4,088 | |||||
Year Ended December 31, 2001: |
||||||||||||||
Allowance for Doubtful Accounts |
||||||||||||||
Continuing operations |
$ | 889 | $ | 7 | $ | 40 | $ | 936 | ||||||
Discontinued operationsIncluded in other assets |
6,359 | 0 | (2,040 | ) | 4,319 | |||||||||
$ | 7,248 | $ | 7 | $ | (2,000 | ) | $ | 5,255 |
S-3
Terra Industries Inc.
600 Fourth Street
Sioux City, Iowa 51101
(712) 277-1340