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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

FORM 10-K

 


 

x Annual Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the Fiscal Year Ended January 3, 2004

 

¨ Transition Report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from              to             

 

Commission file number 1-655

 


 

MAYTAG CORPORATION

 


 

A Delaware Corporation   I.R.S. Employer Identification No. 42-0401785

 

403 West Fourth Street North, Newton, Iowa 50208

 

Registrant’s telephone number, including area code: 641-792-7000

 

Securities registered pursuant to Section 12(b) of the Act:

 

Title of each class


 

Name of each exchange on

which registered


                                Common Stock, $1.25 par value   New York Stock Exchange
                                Preferred Stock Purchase Rights   New York Stock Exchange
                                7.875% Public Income NotES   New York Stock Exchange

 

Securities registered pursuant to Section 12(g) of the Act: None

 


 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  x

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).    Yes  x    No  ¨

 

The aggregate market value of the voting stock (common stock) held by non-affiliates of the registrant as of the close of business on June 28, 2003 was $1,920,660,190. The number of shares outstanding of the registrant’s common stock (par value $1.25) as of the close of business on June 28, 2003 was 78,554,609.

 

DOCUMENTS INCORPORATED BY REFERENCE

 

As noted in Part III of this Form 10-K, portions of the registrant’s proxy statement for its annual meeting of shareholders to be held May 13, 2004 have been incorporated by reference.

 



Table of Contents

MAYTAG CORPORATION

2003 ANNUAL REPORT ON FORM 10-K CONTENTS

 

Item


        Page

PART I:

    

1.

  

Business

   3
    

Business - Home Appliances

   3
    

Business - Commercial Appliances

   5

2.

  

Properties

   6

3.

  

Legal Proceedings

   6

4.

  

Submission of Matters to a Vote of Security Holders

   6
    

Executive Officers of the Registrant

   6

PART II:

    

5.

  

Market for the Registrant’s Common Equity and Related Stockholder Matters

   8

6.

  

Selected Financial Data

   9

7.

  

Management’s Discussion and Analysis of Financial Condition and Results of Operations

   10

7A.

  

Quantitative and Qualitative Disclosures About Market Risk

   27

8.

  

Financial Statements and Supplementary Data

   28

9.

  

Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

   70

9A.

  

Controls and Procedures

   70

PART III:

    

10.

  

Directors and Executive Officers of the Registrant

   70

11.

  

Executive Compensation

   70

12.

  

Security Ownership of Certain Beneficial Owners and Management

   71

13.

  

Certain Relationships and Related Transactions

   71

14.

  

Principal Accounting Fees and Services

   71

PART IV:

    

15.

  

Exhibits, Financial Statement Schedules, and Reports on Form 8-K

   71

Signatures

   72

 

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PART I

 

Item 1. Business.

 

Maytag is a leading producer of home and commercial appliances. Its products are sold to customers throughout North America and in international markets. Maytag was organized as a Delaware corporation in 1925.

 

Maytag is among the top three major appliance companies in the North American market, offering consumers a full line of washers, dryers, dishwashers, refrigerators and ranges distributed through large and small retailers across the U.S. and Canada. Maytag also has a significant presence in the commercial laundry market. Maytag’s Hoover brand is the market leader in North American floor care products.

 

Maytag owns Dixie-Narco, one of the original brand names in the vending machine industry and currently the leading manufacturer of soft drink can and bottle vending machines in the U.S. Dixie-Narco venders are sold primarily to major soft drink bottlers such as Coca-Cola and Pepsico.

 

In commercial cooking appliances, Maytag owns Jade Range, a leading manufacturer of premium-priced commercial ranges and commercial-style ranges for the residential market.

 

Maytag makes significant annual capital investments so that it has demonstrable and superior product innovations in its strongest brands. Superior product performance reinforces brand positioning; product and brand positioning drive average pricing and distribution.

 

The Company operates in two business segments: home appliances and commercial appliances. Sales to Sears, Roebuck and Co. represented 15%, 13% and 12% of consolidated net sales in 2003, 2002 and 2001, respectively. Financial and other information relating to these reportable business segments is included in Part II, Items 7 and 8.

 

HOME APPLIANCES

 

The home appliance segment represented 94.7 percent of consolidated net sales in 2003.

 

The operations of the Company’s home appliance segment manufacture laundry products, dishwashers, refrigerators, cooking appliances and floor care products. These products are primarily sold to major national retailers and independent retail dealers in North America and targeted international markets. These products are sold primarily under the Maytag, Amana, Hoover, Jenn-Air and Magic Chef brand names. Included in this segment is Maytag International, Inc., the Company’s international marketing subsidiary that administers the sale of home appliances and licensing of certain home appliance brands in markets outside the United States. The Company also has increased emphasis on its in-home service business, Maytag Services, which repairs not only Maytag brand appliances but other brands as well.

 

A portion of the Company’s operations and sales is outside the United States. The Company also outsources certain components and products from outside the United States. The risks involved in foreign operations vary from country to country and include tariffs, trade restrictions, changes in currency values, economic conditions and international relations.

 

The Company uses basic raw materials such as steel, copper, aluminum, rubber and plastic in its manufacturing processes in addition to purchased motors, compressors, timers, valves and other components. These materials are supplied by established sources, and the Company anticipates that such sources will, in general, be able to meet its future requirements.

 

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The Company holds a number of patents that are important in the manufacture of its products. The Company also holds a number of trademark registrations of which the most important are ADMIRAL, AMANA, HOOVER, JENN-AIR, MAGIC CHEF, MAYTAG, and the associated corporate symbols.

 

The Company’s home appliance business is generally not considered seasonal.

 

A portion of the Company’s accounts receivable is concentrated among major retailers. A significant loss of business with any of these national retailers could have an adverse impact on the Company’s ongoing operations.

 

The dollar amount of backlog orders of the Company is not considered significant for home appliances in relation to the total annual dollar volume of sales. Because it is the Company’s practice to maintain a level of inventory sufficient to cover anticipated shipments and, since orders are generally shipped upon receipt, a large backlog would be unusual.

 

The home appliance market is highly competitive with the two principal major domestic appliance competitors being larger than the Company. The Company is focused on growth through product innovation that supports superior product performance in the Company’s premium brands. The Company uses brand image, product quality, customer service, advertising and warranty as competitive tools.

 

Expenditures for company-sponsored research and development activities relating to the development of new products and the improvement of existing products are included in Part II, Item 8. Most of the research and development expenditures relate to the home appliance segment.

 

Although the Company has manufacturing sites with environmental concerns, compliance with laws and regulations regarding the discharge of materials into the environment or relating to the protection of the environment have not had a significant effect on capital expenditures, earnings, or the Company’s competitive position.

 

The Company has been identified as one of a group of potentially responsible parties by state and federal environmental protection agencies in remedial activities related to various “superfund” sites in the United States. The Company presently does not anticipate any significant adverse effect upon its earnings or financial condition arising from resolution of these matters. Additional information regarding environmental remediation is included in Part II, Item 8.

 

With regard to appliances, the Company is subject to changes in government mandated energy and environmental standards that may become effective over the next several years. The Company is in compliance with existing standards where it does business. As any new standards that affect the entire appliance industry become effective, the Company intends to be in compliance with those new standards.

 

The number of employees of the Company in the home appliance segment was approximately 19,400 as of both January 3, 2004 and December 28, 2002. Approximately 40 percent and 44 percent of these employees were covered by collective bargaining agreements as of January 3, 2004, and December 28, 2002, respectively. Collective bargaining agreements covering two of Maytag’s manufacturing sites are scheduled for negotiations in 2004.

 

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COMMERCIAL APPLIANCES

 

The commercial appliance segment represented 5.3 percent of consolidated net sales in 2003.

 

The operations of the Company’s commercial appliance segment manufacture commercial cooking equipment under the Jade brand name and vending equipment under the Dixie-Narco brand name. These products are primarily sold to distributors, soft drink bottlers, restaurant chains and dealers in North America and targeted international markets. Over the last several years, the Company has increased its emphasis in the vender refurbishment and coin changer businesses.

 

The Company uses steel as a basic raw material in its manufacturing processes in addition to purchased motors, compressors and other components. These materials are supplied by established sources, and the Company anticipates that such sources will, in general, be able to meet its future requirements.

 

The Company holds a number of patents that are important in the manufacture of its products. The Company also holds a number of trademark registrations of which the most important are DIXIE-NARCO and JADE and the associated corporate symbols.

 

Commercial appliance sales are considered seasonal to the extent that the Company normally experiences lower sales in the fourth quarter compared to other quarters.

 

Within the commercial appliance segment, the Company’s vending equipment sales are dependent upon a few major soft drink suppliers. Therefore, the loss of one or more of these customers could have a significant adverse effect on the commercial appliance segment.

 

The dollar amount of backlog orders of the Company is not considered significant for commercial appliances in relation to the total annual dollar volume of sales. Because it is the Company’s practice to maintain a level of inventory sufficient to cover shipments and since orders are generally shipped upon receipt, a large backlog would be unusual.

 

The Company uses brand image, product quality, product innovation, customer service, warranty and price as competitive tools.

 

Expenditures for Company-sponsored research and development activities relating to the development of new products and the improvement of existing products are included in Part II, Item 8.

 

Although the Company has manufacturing sites with environmental concerns, compliance with laws and regulations regarding the discharge of materials into the environment or relating to the protection of the environment have not had a significant effect on capital expenditures, earnings or the Company’s competitive position.

 

The number of employees of the Company in the commercial appliance segment as of January 3, 2004 and December 28, 2002 was approximately 1,240 and 1,265, respectively.

 

AVAILABLE INFORMATION

 

The Company maintains an Internet website at www.maytagcorp.com where its Annual Report on Form 10K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-K and all amendments to those reports are available, without charge, as reasonably practicable following the time they are filed with or furnished to the SEC.

 

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Item 2. Properties.

 

The Company’s corporate headquarters is located in Newton, Iowa. Major offices and manufacturing facilities in the United States related to the home appliance segment are located in: Newton, Iowa; Galesburg, Illinois; Cleveland, Tennessee; Jackson, Tennessee; Milan, Tennessee; Herrin, Illinois; Amana, Iowa; Florence, South Carolina; Searcy, Arkansas; North Canton, Ohio; and El Paso, Texas. The Company also has facilities that are located in Reynosa, Mexico and Juarez, Mexico. The Company has announced its plan to close the facility located in Galesburg, Illinois, by the end of 2004. The Company also leases office space in Chicago, Illinois.

 

Major offices and manufacturing facilities in the United States related to the commercial appliance segment are located in Williston, South Carolina, and leased in Brea, California.

 

The facilities for the home appliance and commercial appliances segments are well maintained, suitably equipped and in good operating condition. The facilities had sufficient capacity to meet production needs in 2003, and the Company expects that such capacity will be adequate for planned production in 2004. The Company’s major capital projects and planned capital expenditures for 2004 are described in Part II, Item 7.

 

The Company also owns or leases sales offices and warehouses in many large metropolitan areas throughout the United States and Canada. Lease commitments are included in Part II, Item 8.

 

Item 3. Legal Proceedings.

 

The Company is involved in contractual disputes, environmental, administrative and legal proceedings and investigations of various types. Although any litigation, proceeding or investigation has an element of uncertainty, the Company believes that the outcome of any proceeding, lawsuit or claim which is pending or threatened, or all of them combined, will not have a significant adverse impact on its consolidated financial position. The Company’s contingent liabilities are discussed in Part II, Item 8.

 

Item 4. Submission of Matters to a Vote of Security Holders.

 

The Company did not submit any matters to a vote of security holders during the fourth quarter of 2003 through a solicitation of proxies or otherwise.

 

EXECUTIVE OFFICERS OF THE REGISTRANT

 

Name


 

Office Held


  

First Became

an Officer


   Age

Ralph F. Hake

 

Chairman and Chief Executive Officer

   2001    55

William L. Beer

 

President, Maytag Appliances

   1993    51

R. Craig Breese

 

President, Maytag International

   2001    51

Thomas A. Briatico

 

President, The Hoover Company

   1985    56

Douglas C. Huffer

 

President, Dixie-Narco

   1992    47

Steven J. Klyn

 

Vice President and Treasurer

   2000    38

 

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Table of Contents

Mark W. Krivoruchka

  

Senior Vice President, Human Resources

   2002    49

Karen J. Lynn

  

Vice President, Communications

   2002    47

George C. Moore

  

Executive Vice President and Chief Financial Officer

   2003    48

Ernest Park

  

Senior Vice President and Chief Information Officer

   2000    51

Thomas J. Piersa

  

Senior Vice President, Global Procurement

   2000    52

Roy A. Rumbough, Jr.

  

Vice President and Corporate Controller

   2002    48

Roger K. Scholten

  

Senior Vice President and General Counsel

   2000    49

 

Each of the executive officers has served the Company in various executive or administrative positions for at least the last five years except for:

 

Name


  

Company / Position


   Period

Ralph F. Hake

  

Fluor Corporation, an engineering, procurement, construction, maintenance and business services company

Executive Vice President and Chief Financial Officer

   1999-2001
    

Whirlpool Corporation, a manufacturer of home appliances

Various Positions ending as Senior Executive Vice President and Chief Financial Officer

   1987-1999

R. Craig Breese

  

Viskase Corporation, a manufacturer of products used by the meat and poultry industry

Various Positions ending as Executive Vice President

   1990-2001

Mark W. Krivoruchka

  

MK Strategic Resources, Inc., a consulting firm specializing in strategic business initiatives

President

   1997-2002

Karen J. Lynn

  

ConAgra Foods, a food processing company

Director, Communications ending as Vice President, Communications

   2000-2002
    

Quaker Oats, a food and beverage company

Senior Manager, Strategic Communications

   1997-2000

 

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George C. Moore

  

Danaher Corporation, a manufacturer of Process/Environmental Controls and Tools and Components

Various Positions ending as Group Vice President of Finance

   1993-2003

Ernest Park

  

Honeywell Global Business Services, a diversified technology and manufacturing company

Vice President and Chief Information Officer

   1999-2000
    

Allied Signal Business Services, a diversified technology and manufacturing company

Vice President and Chief Information Officer

   1996-1999

Thomas J. Piersa

  

York International Corporation, a manufacturer of heating, ventilating, air conditioning and refrigeration equipment

Vice President Worldwide Supply Chain Management

   1998-2000
    

Eastman Kodak Co, a manufacturer and marketer of imaging products and services

Various Positions ending as Manager Worldwide Strategic Sourcing

   1978-1998

 

PART II

 

Item 5. Market for Registrant’s Common Equity and Related Stockholder Matters.

 

     Sale Price of Common Shares

  

Dividends

Per Share


     2003

   2002

  
     High

   Low

   High

   Low

   2003

   2002

First quarter

   $ 30.70    $ 17.90    $ 45.75    $ 29.83    $ 0.18    $ 0.18

Second quarter

     27.10      18.60      47.94      41.25      0.18      0.18

Third quarter

     28.38      23.36      42.87      22.20      0.18      0.18

Fourth quarter

     28.65      24.15      31.78      18.84      0.18      0.18

 

The principal U.S. market the Company’s common stock is traded on is the New York Stock Exchange under the symbol MYG. As of February 2, 2004, the Company had 19,562 shareowners of record.

 

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Table of Contents

Item 6. Selected Financial Data

 

Dollars in thousands, except per share data


   2003(1)

    2002(2)

    2001(3)

    2000(4)

    1999(5)

 

Net sales

   $ 4,791,866     $ 4,666,031     $ 4,185,051     $ 3,891,500     $ 3,948,060  

Gross profit

     859,531       1,004,602       864,842       985,481       1,077,320  

Percent of sales

     17.9 %     21.5 %     20.7 %     25.3 %     27.3 %

Operating income

   $ 228,293     $ 359,495     $ 289,152     $ 439,715     $ 572,488  

Percent of sales

     4.8 %     7.7 %     6.9 %     11.3 %     14.5 %

Income from continuing operations

   $ 114,378     $ 191,401     $ 162,367     $ 216,367     $ 328,582  

Percent of sales

     2.4 %     4.1 %     3.9 %     5.6 %     8.3 %

Basic earnings per share-continuing operations

   $ 1.46     $ 2.46     $ 2.12     $ 2.78     $ 3.80  

Diluted earnings per share-continuing operations

     1.45       2.44       2.07       2.63       3.66  

Dividends paid per share

     0.72       0.72       0.72       0.72       0.72  

Basic weighted-average shares outstanding

     78,537       77,735       76,419       77,860       86,443  

Diluted weighted-average shares outstanding

     78,746       78,504       78,565       82,425       89,731  

Depreciation of property, plant and equipment

   $ 164,680     $ 162,600     $ 148,370     $ 133,840     $ 122,254  

Capital expenditures

     199,300       229,764       145,569       152,598       134,597  

Total assets

     3,024,140       3,104,249       3,131,051       2,647,461       2,614,135  

Total notes payable and long-term debt

     970,826       1,112,638       1,213,898       808,436       641,278  

Note: The twelve months ended January 3, 2004 consisted of 53 weeks; all other years in this table consisted of 52 weeks.

 

(1) Operating income includes restructuring charges of $64.9 million and $11.2 million for asset impairment. The after-tax charge associated with restructuring of $43.9 million and the after-tax charge for asset impairment of $7.6 million are both included in income from continuing operations. Income from continuing operations also includes a $7.2 million after-tax charge for loss on investment. See table showing effect of these items on operating income, net income and earnings per share in “GAAP to Non-GAAP Reconciliation” section within Management’s Discussion and Analysis.

 

(2) An $8.3 million gain on the sale of a distribution center is included in gross profit and operating income. Operating income also includes a $67.1 million restructuring charge associated with the closing of Maytag’s refrigeration plant located in Galesburg, Illinois. The after-tax gain on the distribution center of $5.5 million and the after-tax restructuring charge associated with the refrigeration plant closing of $44.3 million are both included in income from continuing operations. See table showing effect of these items on operating income, net income and earnings per share in “GAAP to Non-GAAP Reconciliation” section within Management’s Discussion and Analysis. Application of the nonamortization provisions of SFAS No. 142, “Goodwill and Other Intangible Assets,” effective for fiscal years beginning after December 15, 2001 resulted in an increase in operating income and income from continuing operations of approximately $10 million for the years after 2001. 2003 and 2002 include a full year of net sales from Amana that was acquired effective August 1, 2001. Maytag integrated Amana activities within its existing appliance organization during 2002, and Amana’s 2002 net sales are no longer distinguishable.

 

(3) Operating income includes $9.8 million in restructuring charges associated with a salaried workforce reduction. The after-tax restructuring charge of $6.2 million is included in income from continuing operations. Income from continuing operations also includes a $7.2 million charge for loss on investment and a one-time tax credit of $42 million. See table showing effect of these items on operating income, net income and earnings per share in “GAAP to Non-GAAP Reconciliation” section within Management’s Discussion and Analysis. 2001 includes the net sales of Amana of $294.8 million from the date of its acquisition August 1, 2001 .

 

(4) Operating income includes $39.9 million in charges associated with terminated product initiatives, asset write-downs and severance costs related to management changes. The after-tax charge of $25.3 million is included in income from continuing operations. Income from continuing operations also includes a $17.6 million ($11.2 million after-tax) charge for loss on investment.

 

(5) Net sales include $20 million of sales from the Company’s acquisition of Jade, a manufacturer of commercial and residential ranges, in the first quarter of 1999.

 

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Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

Company Profile

 

Maytag manufactures and sells home and commercial appliances throughout North America and in international markets. Financial results are reported for two segments: home appliances and commercial appliances. The home appliance segment includes sales of major appliances, floor care products, international export sales and in-home appliance service operations. The commercial appliance segment includes sales of vending equipment and commercial cooking products.

 

Executive Summary

 

U.S. industry unit shipments of major appliances reached a record level in 2003 as the industry was up 5 percent versus 2002. Floor care industry unit shipments in the U.S. increased by 3 percent in 2003 although there was a dramatic shift in consumer demand to lower priced products. This shift in demand had a significant impact on Maytag’s results as Maytag historically sells at higher price points. In commercial appliances, based on internal estimates, unit sales in the cold beverage vending industry were down by approximately 15 percent in 2003.

 

In 2003, Maytag maintained its market share in U.S. major appliances with improvements in the cooking and dishwasher categories offset by decreases in laundry and refrigeration. The Company increased unit sales due to the strong industry shipments as well as new product introductions by Maytag. The unit increases in major appliances, however, were partially offset by a decline in market share and lower pricing in the floor care product category (sold under the Hoover brand). In the commercial segment, Maytag offset the impact of declining industry volume with sales of refurbished products and higher priced glass front venders.

 

Consolidated net sales increased to $4.8 billion in 2003, a 3 percent increase over 2002. This increase was driven primarily by growth in major appliances partially offset by the impact of lower volume and pricing in certain product categories, particularly in floor care. Maytag ended the year with sales momentum generated by new product introductions in the cooking, laundry, and floor care product lines. For major appliances, this momentum resulted in a higher market share in the second half of 2003 as compared to the first half of 2003 and also as compared to the same period in the prior year.

 

Consolidated earnings per share decreased to $1.53 in 2003 from $2.40 in 2002. Excluding items such as restructuring charges that affected comparability, earnings per share decreased to $2.20 in 2003 from $2.93 per share in 2002. Comparable earnings were primarily impacted by the deterioration in volume, pricing and product mix in the floor care product line. In addition, earnings were negatively impacted by a significant increase in pension and postretirement medical costs. These higher costs were partially offset by higher sales revenue, the effect of favorable foreign currency exchange rates, primarily for the Canadian dollar, and lower interest costs as Maytag reduced debt in 2003. For a complete listing of items affecting comparability, see “GAAP to Non-GAAP Reconciliation” in this Management’s Discussion and Analysis.

 

As part of an effort to improve profitability, Maytag reduced salaried headcount by approximately 8 percent in the second quarter of 2003. The salaried headcount reduction is expected to reduce annualized costs by $40 million. Maytag recorded a restructuring charge of $16.5 million associated with this action in the second quarter 2003. Maytag also recorded restructuring charges in both 2003 and 2002 for the anticipated closing of the Galesburg refrigeration plant in 2004. Maytag expects to generate $35 million in annual cost savings from the refrigeration restructuring when fully implemented in 2005. In total, restructuring costs were comparable for both years.

 

In the fourth quarter of 2003, Maytag negotiated a new union contract with the employees at its North Canton, Ohio facility, a primary location for floor care production. The new contract provides for more flexibility in floor care manufacturing operations and a substantial reduction of annual benefit costs starting in 2004. As a result of these actions, Maytag recorded an $11.2 million non-cash impairment charge in the fourth quarter for the assets employed in a product line that will be exited in the first quarter of 2004.

 

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Collective bargaining agreements covering two of Maytag’s manufacturing sites are scheduled for negotiations in 2004. If agreement is not reached in a timely manner, any resulting work stoppage could have an adverse impact on Maytag’s results of operations.

 

Maytag had strong cash flows from operating activities in 2003. Cash flow from operations in 2003 was $354 million, net of $265 million of voluntary contributions to the pension plan. In 2002, cash flow from operations was $365 million, net of $190 million of voluntary pension contributions. A significant contributor to cash flow from operations in 2003 was a $103 million increase in accounts payable as the Company made a concerted effort to extend payment terms. In addition to increased funding of the pension plan in 2003, the Company utilized cash flow from operations to fund $199 million in capital expenditures, reduce debt by $128 million, and pay $56.5 million in dividends to shareholders.

 

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Business Results

 

In millions (except per share data)


   2003

   

Percent

of sales


    2002

   

Percent

of sales


    2001

   

Percent

of sales


 

Net sales

                                          

Home appliances

   $ 4,538.0           $ 4,421.3           $ 3,954.9        

Commercial appliances

     253.9             244.7             230.2        
    


 

 


 

 


 

Total net sales

     4,791.9             4,666.0             4,185.1        
    


 

 


 

 


 

Gross profit

     859.5     17.9 %     1,004.6     21.5 %     864.8     20.7 %

Selling, general and administrative expenses

     555.1     11.6 %     578.0     12.4 %     565.9     13.5 %

Restructuring charges

     64.9             67.1             9.8        

Asset impairment

     11.2             —               —          

Operating income

                                          

Home appliances (1)

     269.1     5.9 %     395.7     8.9 %     324.6     8.2 %

Commercial appliances(2)

     11.8     4.6 %     13.1     5.3 %     5.8     2.5 %

General corporate (3)

     (52.6 )           (49.3 )           (41.2 )      
    


 

 


 

 


 

Total operating income

     228.3     4.8 %     359.5     7.7 %     289.2     6.9 %
    


 

 


 

 


 

Net income

   $ 120.1     2.5 %   $ 188.8     4.0 %   $ 47.7     1.1 %

Earnings per share

   $ 1.53           $ 2.40           $ 1.41        

The twelve months ended January 3, 2004 consisted of 53 weeks; all other years in this table consisted of 52 weeks.

 

(1) The Home appliance segment in 2003 included $63.6 million in restructuring charges and $11.2 million of asset impairment charge.

 

The segment included $67.1 million and $7.9 million of restructuring charges in 2002 and 2001, respectively.

 

(2) The Commercial appliance segment in 2003 included $0.2 million in restructuring charges. The segment included $0.7 million of restructuring charges in 2001.

 

(3) General corporate in 2003 included $1.1 million in restructuring charges. General corporate included $1.2 million of restructuring charges in 2001.

 

Comparison of 2003 with 2002

 

Net Sales: For 2003, consolidated net sales were $4.792 billion, which was up 3 percent from $4.666 billion for 2002.

 

Home appliance net sales were 3 percent higher in 2003 compared to 2002. The increase in sales of major appliances was partially offset by lower sales of floor care products. Sales of major appliances in 2003 increased due to industry strength and product introductions by Maytag. Maytag’s major appliance unit market share was flat in 2003 compared to 2002 with improvements in cooking and dishwasher categories offset by a decrease in laundry and refrigeration. The decline in floor care sales was due to a decrease in unit market share, pricing decreases, and a product mix shift within the industry towards products in lower price categories. New floor care products were introduced in the fourth quarter of 2003 and are planned throughout 2004 that are intended to compete at a wider range of price points.

 

U.S. industry unit shipments of major appliances were up 5 percent in 2003 compared to 2002. For the full year of 2004, the Company expects the major appliances industry to be up 2 percent compared to 2003. Floor care industry unit shipments were up 3 percent in 2003 compared to 2002. Maytag expects floor care industry unit shipments for the full year 2004 to be up 3 to 4 percent.

 

Commercial appliance net sales were up 4 percent in 2003 compared to 2002. A decrease in sales of traditional venders was offset by increased sales of glass-front venders, refurbished venders and coin changer products. Based on its internal estimates, Maytag estimates that the cold beverage vending equipment industry was down approximately 15 percent in 2003 compared to 2002. However, the Company’s increased average selling prices related to glass front venders and its expanded business initiatives offset the industry weakness. Maytag estimates the cold beverage vending equipment industry to show flat to declining growth in 2004 compared to 2003.

 

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Gross Profit: Consolidated gross profit as a percent of sales declined to 17.9 percent in 2003 from 21.5 percent in 2002. The decline in gross margin as a percentage of sales for 2003 is primarily attributable to lower priced and lower margin floor care products in the home appliance segment. At the beginning of 2003, in response to competitive pressures, the Company reduced prices for several floor care products. As these prices did not result in increased volume, the impact on gross profit as a percent of sales was significant. Also, in 2002, Maytag recognized a gain on the sale of a distribution center of $8.3 million that was recorded as a reduction in cost of goods sold.

 

The Company also incurred significant increases in pension and postretirement medical expenses in 2003, primarily due to assumption changes. The assumption changes included a lower discount rate, a lower expected rate of return on pension assets, and a higher trend rate for health care costs as compared to the assumptions used for 2002. See “Pension Benefits” section in the Notes to Consolidated Financial Statements of the 2003 Annual Report on Form10-K (“2003 Form 10-K”) for a summary of pension assumptions. For 2004, the Company expects pension and postretirement expenses to be equal to 2003 as a result of increased pension contributions at the end of 2003 as well as the Company having negotiated a revised union contract covering certain production employees. In December 2003, Congress enacted the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“Medicare Act”), which includes subsidies for companies providing prescription-drug benefits to retirees. Maytag’s SFAS 106 Postretirement Benefit measurement date of September 30 was before the enactment of this law and, therefore, the potential benefit of any changes in Maytag’s postretirement liability or expense is not reflected in the financial statements or accompanying notes included in the 2003 Form 10-K. While Maytag believes the impact of the law should significantly lower its postretirement liability and expense, the Company is still evaluating its prospective impact.

 

During the first six months of 2003, material cost increases, primarily for steel, also negatively impacted gross profit as a percent of sales. However, the Company negotiated reductions in steel prices and other commodities to mitigate the effect of material cost increases in the second half of 2003. For the full year of 2004, Maytag expects increases in steel costs to again negatively impact gross profit as a percent of sales.

 

Selling, General and Administrative Expenses: Consolidated selling, general and administrative expenses were 11.6 percent of sales in 2003 compared to 12.4 percent of sales in 2002. The primary reason for the decline was a reduction in discretionary spending, a salaried work force reduction, decreased bad debt expense and leverage from increased net sales.

 

Restructuring Charges: In the fourth quarter of 2002, the Company announced it would close its refrigeration manufacturing facility in Galesburg, Illinois, by the end of 2004. In 2003 and 2002, the Company recorded $48.4 million and $67.1 million, respectively, of charges related to the refrigeration restructuring. The total pre-tax restructuring charges are anticipated to be in the range of $160 to $170 million. The majority of the remaining expenses are expected to be incurred in 2004. An estimated $44 million of the total restructuring charge is expected to be paid in cash, primarily involving severance and costs to move equipment. Cash expenditures for the twelve months ended January 3, 2004 related to the facility closing were $8.0 million. It is anticipated that the closure of the facility will result in a workforce reduction of approximately 1,600 positions by the end of 2004, with the majority of those positions held by hourly production workers. Approximately 400 positions have been eliminated through January 3, 2004. The Company expects to generate $35 million of cost savings on an annualized basis after the facility closure. Refrigeration production is currently being moved to an existing facility in Amana, Iowa, and a new factory in Reynosa, Mexico. The manufacturing of certain other refrigeration products has already been sourced to a third party. All of these charges were recorded within the home appliance segment.

 

In the second quarter of 2003, Maytag implemented an additional restructuring program primarily consisting of a salaried workforce reduction and recorded $16.5 million of restructuring charges. The workforce reduction resulted in cost savings estimated at $20 million in the second half of 2003 and is expected to result in cost savings of approximately $40 million on an annualized basis.

 

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See “Restructuring Charges” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K for further discussion and analysis of reserve activity for 2003.

 

Asset Impairment: In the fourth quarter of 2003, Maytag negotiated a new union contract with the employees at its North Canton, Ohio, facility, a primary location for floor care production. The new contract provides Maytag with more flexibility in its manufacturing operations and a substantial reduction of annual benefit costs starting in 2004. As a result of these actions, Maytag recorded within the home appliance segment an $11.2 million non-cash impairment charge in the fourth quarter for the assets employed in a product line that will be exited in the first quarter of 2004. These assets were written down to fair value based on prices for similar assets.

 

Operating Income: Consolidated operating income as a percent of sales for 2003 was 4.8 percent, compared to 7.7 percent in 2002. The 2003 and 2002 results included restructuring charges for the planned closing of the refrigeration manufacturing facility in Galesburg, Illinois. The 2003 results also include the salaried workforce reduction charge as well as the asset impairment charge. The 2002 results include the gain on sale of the distribution center of $8.3 million. The decrease in operating income as a percent of sales was due to the declines in gross profit as a percent of sales partially offset by lower selling, general and administrative expenses as a percent of sales, as discussed above.

 

Home appliance operating income as a percent of sales for 2003 was 5.9 percent, compared to 9 percent in 2002. The 2003 results include $48.4 million of restructuring charges for the closing of the refrigeration manufacturing facility, $15.2 million of charges for the salaried workforce reduction and the asset impairment charge of $11.2 million. The 2002 results include $67.1 million of restructuring charges related to the closing of the refrigeration manufacturing facility and the gain on sale of the distribution center. The 2003 operating income as a percent of sales was significantly impacted by lower floor care pricing and a shift in floor care product mix and increased pension and postretirement medical costs.

 

Commercial appliance operating income as a percent of sales for 2003 was 4.6 percent, compared to 5.3 percent in 2002. Improved gross profit and lower selling, general and administrative expenses in vending equipment did not offset higher costs from short-term inefficiencies within commercial cooking as a result of a factory move and system installations.

 

General corporate operating expenses were higher in 2003 compared to 2002 as lower incentive compensation expense accruals were offset by higher information technology costs, professional service fees and severance and recruiting costs.

 

For a listing of items affecting operating income comparability between periods, such as restructuring charges, see “GAAP to Non-GAAP Reconciliation” in this Management’s Discussion and Analysis.

 

Interest Expense: Interest expense for 2003 was 15 percent lower than 2002 due to both reduced debt levels and lower average interest rates.

 

Loss on Investment: In the fourth quarter of 2003, Maytag ceased funding the operations of a company with robotic technology for the floor care industry in which it had a remaining investment of $7.2 million accounted for under the equity method. An analysis of the prospects for this investment projected negative cash flows and would have required continued allocation of resources. Therefore, Maytag determined that the impairment of the investment was other than temporary and recorded the $7.2 million charge as a loss on investment on the Consolidated Statements of Income.

 

Other Income (Loss): During 2003, other income (loss) reflected income of $4.4 million compared to a loss of $1.4 million in 2002. The change in other income (loss) was primarily due to interest income recorded in 2003. The source of interest income included $4.1 million received throughout the year related to the notes receivable arising from the sale of Blodgett, $3.5 million for interest on a

 

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federal tax refund, and $1.6 million arising from the settlement of a purchase contract dispute involving the 2001 acquisition of Amana. Losses on foreign currency exchange rates of $5.9 million in 2003 and $1.9 million were also recorded in Other Net. See “Financial Instruments” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K for more details on foreign currency exchange rates.

 

Income Taxes: The effective tax rates for 2003 and 2002 were 33.8 and 34 percent, respectively. The decrease was due to lower 2003 earnings that caused fixed dollar tax credits to be a more significant component of the tax provision calculation, thereby reducing the effective tax rate. The rate decrease was partially offset by the loss on an investment for which no tax benefit was recorded as the realization of future tax benefit is uncertain.

 

Discontinued Operations: During the fourth quarter of 2001, Maytag committed to a plan to dispose of its interest in Rongshida-Maytag, a joint venture located in China. The business was classified as a discontinued operation during that quarter. On June 30, 2003, the Company announced a tentative agreement to sell its holdings in Rongshida-Maytag subject to regulatory approvals and negotiation of final contract terms. Based on the status of the negotiations, the Company recorded an after-tax loss of $3.3 million in the third quarter of 2003 to write down its investment in Rongshida-Maytag to its fair value less costs to dispose. The Company has been unsuccessful in reaching a final agreement with the buyer and as a result, is considering all options for the disposal of its interests. Based on discussions with other interested buyers, the Company believes the Rongshida-Maytag net assets are recorded at fair value less costs to dispose as of January 3, 2004.

 

In connection with the 2001 sale of Blodgett, a manufacturer of cooking products, Maytag received $18.2 million of notes receivable but recorded a valuation reserve of $9.7 million against the note due to the credit status of the buyer ($8.5 million, net). In 2003, Maytag received payments of $16.2 million in principal and $3.3 million of accrued interest against these notes receivable. Based on the cash payments received and the improved financial position of the buyer, the Company reversed the $9.7 million reserve and recognized a gain in discontinued operations.

 

See “Discontinued Operations” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K for further information.

 

Net Income: The decrease in net income in 2003 compared to 2002 was due primarily to the decrease in operating income. The decrease in diluted earnings per share in 2003 compared to 2002 was also due primarily to the decrease in operating income as average diluted shares outstanding were comparable.

 

For a listing of items affecting net income comparability between periods, such as restructuring charges, see “GAAP to Non-GAAP Reconciliation” in this Management’s Discussion and Analysis.

 

Comparison of 2002 with 2001

 

The results for both periods include the major appliances business of Amana Appliances (“Amana”) that was acquired by Maytag effective August 1, 2001.

 

Net Sales: Consolidated net sales for 2002 were $4.666 billion, an increase of 11 percent from 2001. This increase was due primarily to the impact of the Amana acquisition coupled with the strength of the U.S. major appliances industry. 2002 results reflect 12 months of Amana sales compared to only five months of sales in 2001.

 

Home appliance net sales increased 12 percent compared to 2001. This increase was due to the impact of the Amana acquisition, U.S. major appliances industry strength and improved product mix. The introduction of a hard surface floor cleaner, a new product category in this segment, also contributed to the sales growth.

 

U.S. industry unit shipments of major appliances were up 6 percent in 2002. Maytag’s unit shipments of major appliances increased 9 percent due primarily to the inclusion of Amana sales for a full year in 2002 compared to five months in 2001. Floor care industry shipments of uprights, the primary product type in this industry, were up 2 percent in 2002. Maytag’s unit shipments of uprights for 2002 decreased compared to 2001 as its market share declined with some of its lower priced products. This volume loss was more than offset by sales of the new hard surface floor cleaner category, allowing total Maytag floor care shipments to increase in 2002.

 

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Commercial appliance net sales, which include vending equipment and commercial cooking products, increased 6 percent in 2002 compared to 2001. The increase was due to improved product mix of vending equipment. Increases in sales of glass-front venders helped to offset decreases in traditional vender sales.

 

Gross Profit: Consolidated gross profit as a percent of sales increased to 21.5 percent in 2002 from 20.7 percent in 2001. The increase was due to volume leverage, improved product mix, lower material costs, gain on sale of a distribution center and favorable warranty performance. These positive effects were partially offset by increased expenditures on research and development. Increases in the market price of steel attributable to tariffs imposed on steel imports did not affect Maytag’s gross profit in 2002 because of an existing domestic steel supply contract. This contract expired at the end of 2002.

 

Selling, General and Administrative Expenses: Consolidated selling, general and administrative expenses were 12.4 percent of sales in 2002 compared to 13.5 percent of sales in 2001. The decrease as a percent of sales was due to increased sales, synergies resulting from the Amana acquisition, cost reduction initiatives and a change in accounting standards effective January 1, 2002. The accounting change eliminated the amortization of goodwill and intangible assets deemed to have indefinite lives. While these assets are subject to impairment tests to assess their valuation, there were no charges related to impairment during 2002. Amortization of goodwill included in 2001 was $10 million. The reduction in selling, general and administrative expenses as a percent of sales was achieved despite a nine percent increase in advertising costs in 2002 compared to 2001.

 

Restructuring Charges: During the fourth quarter of 2002, Maytag announced its intention to close a refrigeration manufacturing facility located in Galesburg, Illinois, by the end of 2004 for which it recognized restructuring charges of $67.1 million in 2002. During the fourth quarter of 2001, Maytag recognized restructuring charges of $9.8 million associated with a salaried workforce reduction and asset write-downs. See “Restructuring Charges” section in the Notes to Consolidated Financial Statements included in the 2003 Form10-K for further discussion.

 

Operating Income: Consolidated operating income as a percent of sales for 2002 was 7.7 percent, compared to 6.9 percent in 2001. The increase in operating income as a percent of sales was due to the increase in gross profit as a percent of sales, the decrease in selling, general and administrative costs as a percent of sales, as discussed above, and the $8.3 million gain on sale of distribution center. These positive effects were partially offset by $67.1 million in restructuring charges. Operating income in 2002 increased 24 percent compared to 2001 as a result of increased sales and improved operating income as a percent of sales.

 

Home appliance operating income as a percent of sales for 2002 was 9 percent, compared to 8.2 percent in 2001. The increase in operating income as a percent of sales was due to the increase in gross profit as a percent of sales and the decrease in selling, general and administrative costs as a percent of sales. These positive effects were partially offset by $67.1 million in restructuring charges. Home appliance operating income in 2002 increased 22 percent compared to 2001 as a result of increased sales and improved operating income as a percent of sales.

 

Commercial appliance operating income as a percent of sales for 2002 was 5.3 percent, compared to 2.5 percent in 2001. Operating income as a percent of sales increased due to improved gross profit as a percent of sales and reduced selling, general and administrative costs as a percent of sales. Commercial appliance operating income increased 127 percent in 2002 compared to 2001 as a result of increased sales and improved operating income as a percent of sales.

 

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General corporate operating expenses for 2002 compared to 2001, excluding special charges of $1.2 million in 2001, increased 23 percent. The increase in expenses was due to higher incentive compensation expense resulting from increased earnings, higher charitable contribution expense and business development costs.

 

For a listing of items affecting operating income comparability between periods, such as restructuring charges, see “GAAP to Non-GAAP Reconciliation” in this Management’s Discussion and Analysis.

 

Interest Expense: Interest expense for 2002 was lower than 2001 due primarily to lower average interest rates.

 

Loss on Early Retirement of Debt: In 2001, Maytag recognized an after-tax loss of $5.2 million on early retirement of debt related to the cost of refinancing the Maytag Trusts (see “Minority Interests” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K for further discussion on the Maytag Trusts).

 

Loss on Investment: During 2001, Maytag recognized a loss on investment of $7.2 million resulting from the write-off of the remaining investment in an Internet-related company (see “Loss on Investment” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K for further discussion).

 

Other Income (Loss): During 2002, other income (loss) reflected a loss of $1.4 million compared to a loss of $5 million in 2001. The change in other income (loss) was primarily due to 2001 including losses on certain equity investments.

 

Income Taxes: The effective tax rates for 2002 and 2001 were 34 percent and 13.3 percent, respectively. The 2001 effective tax rate reflected a one-time tax benefit of $42 million. The one-time tax benefit was associated with the settlement of an Internal Revenue Service audit. Partially offsetting this was the absence of any tax benefit from the $7.2 loss on investment due to the uncertainty of utilization of capital loss carryforwards.

 

Minority Interest: Minority interest decreased by $10.7 million in 2002 compared to 2001. The decrease was due to Maytag’s purchase from an outside investor in 2002 of a noncontrolling minority interest as well as the fact that the 2001 results included another minority interest that was retired in the third quarter of 2001 (see “Minority Interests” section in the Notes to Consolidated Financial Statements of the 2003 10-K for further discussion ). Both of these minority interests were refinanced with debt.

 

Discontinued Operations: During 2001, the Company committed to a plan to dispose of its interest in Rongshida-Maytag, a majority-owned joint venture in China. A charge was recognized in 2001 of approximately $42.3 million to write down Maytag’s interest in the net assets of Rongshida-Maytag to its fair value less cost to dispose. The estimated fair value was calculated using expected future cash flows discounted at a ten percent rate as there was no established market price. No tax benefit was recognized on the $42.3 million capital loss as the future tax benefit from such loss was uncertain.

 

During 2001, a $59.5 million net loss was recognized on the sale of Blodgett. No tax benefit was recognized on the $59.5 million capital loss because the future tax benefit from utilization of this loss was uncertain.

 

Cumulative Effect of Accounting Change: A cumulative effect of accounting change of $3.7 million was recognized in 2001 as a result of the implementation of accounting rules that required Maytag to establish the fair market value of certain put obligations and purchase contracts on the balance sheet (see “Cumulative Effect of Accounting Change” section in the Notes to the Consolidated Financial Statements included in the 2003 Form 10-K for further discussion).

 

Net Income (Loss): The increase in net income in 2002 compared to 2001 was due primarily to the increase in operating income as well as the 2001 loss from discontinued operations. The increase in diluted earnings per share in 2002 compared to 2001 was also due primarily to the increase in operating income and the loss from discontinued operations in the prior year.

 

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For a listing of items affecting net income (loss) comparability between periods, such as restructuring charges, see “GAAP to Non-GAAP Reconciliation” in this Management’s Discussion and Analysis.

 

Liquidity and Capital Resources

 

Maytag’s primary sources of liquidity are cash provided by operating activities and borrowings. Detailed information on Maytag’s cash flows is presented in the Consolidated Statements of Cash Flows. A summary of that statement is provided below.

 

In millions


   2003

    2002

    2001

 

Net cash from continuing operations

   $ 354.4     $ 364.7     $ 411.1  

Net cash used in investing activities

     (171.2 )     (229.8 )     (388.4 )

Net cash (used) provided by financing activities

     (184.7 )     (236.9 )     80.8  

 

Net Cash Provided by Operating Activities: Cash flow provided by operating activities consists primarily of net income adjusted for certain non-cash items, changes in working capital items, changes in pension assets and liabilities and postretirement medical benefits. Non-cash items include depreciation and amortization and deferred income taxes. Working capital items consist primarily of accounts receivable, accounts payable, inventories, other current assets and other current liabilities.

 

Net cash provided by continuing operations for 2003 was $354.4 million, a decrease of $10 million from the prior year. Based on strong cash flow from operating activities in 2003, Maytag made $265 million in voluntary pension contributions during 2003 as compared to $190 million in 2002. Maytag plans to make pension contributions of at least $90 million in 2004. Other current assets decreased compared to December 28, 2002 due primarily to a tax refund received in 2003. Working capital decreased as of January 3, 2004 because of increased accounts payable due to concerted efforts to extend payment terms.

 

A substantial portion of accounts receivable is concentrated among major national retailers. A significant loss of business with or failure of any of these retailers could have an adverse impact on ongoing operations.

 

Certain accounts receivable are sold to an unconsolidated finance company in which Maytag has a 50 percent ownership interest and shares equally in profits or losses. These accounts receivable are sold without recourse, although the Company is required to repurchase repossessed inventory. No such repurchases have been required to date nor are any anticipated. A total of $21.7 million of receivables and $8.5 million of debt were recorded at January 3, 2004 on the unconsolidated finance company’s balance sheet. The investment in the finance company is accounted for using the equity method and a total investment of $1.3 million was recorded on the Consolidated Balance Sheet as of January 3, 2004.

 

Net Cash Utilized by Investing Activities: Maytag’s capital expenditures represent continued investments in its businesses for such items as new product designs, cost reduction programs, replacement of equipment, targeted capacity expansion and government mandated product requirements. Capital expenditures for 2003 were $199 million compared to $230 million in 2002. The Company plans to expend between $175 and $185 million on capital expenditures in 2004.

 

In 2003, Maytag received $16.2 million in principal and $3.3 million in interest payments related to its 2001 sale of Blodgett. See “Discontinued Operations” in this Management’s Discussion and Analysis for further discussion.

 

 

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In 2001, the Company acquired the major appliances and commercial microwave oven businesses of Amana. The purchase contract contained a price adjustment mechanism that was ultimately settled for $13.5 million in Maytag’s favor, in the fourth quarter of 2003. The settlement included $1.6 million of interest that was recognized as income in the Other-net component of the Consolidated Statements of Income. The remaining $11.9 million of the settlement was recorded as a reduction to the originally recorded $20.5 million of goodwill. (See “Business Acquisitions” section in the Notes to Consolidated Financial Statements of the 2003 Form 10-K for further discussion of the acquisition.)

 

Net Cash Utilized by Financing Activities:

 

In 2003, Maytag’s debt obligations decreased by $142 million, reflecting net cash payments of $128 million and a decrease in long-term debt related to a change in the fair value of interest rate swaps of $14 million. The current portion of long-term debt decreased $171 million due primarily to a $150 million principal payment on a medium term note. Long-term debt increased $136 million due primarily to the issuance of $200 million of medium-term notes, the proceeds of which were used principally to pay down commercial paper.

 

Any funding requirements for future investing and financing activities in excess of cash on hand and generated from operations will be supplemented by borrowings. A commercial paper program is supported by two credit agreements with a consortium of lenders that provide revolving credit facilities of $200 million each, totaling $400 million. These agreements expire April 29, 2004 and May 3, 2004. The Company expects to enter into new credit agreements similar in amount, terms and conditions to those set to expire in 2004. The Consolidated Balance Sheet includes $71 million of commercial paper outstanding as of January 3, 2004 that is classified as notes payable. The credit agreements include financial covenants with respect to interest coverage and debt to earnings before interest, taxes, depreciation and amortization. The Company was in compliance with these covenants as of January 3, 2004 and expects to be in compliance with these financial covenants through the end of 2004. The existence of an event of default under the credit agreements or the termination of the credit agreements because of an event of default would adversely impact the Company’s ability to borrow through the sale of commercial paper. If additional funds are required, the Company has a shelf registration statement on file with the Securities and Exchange Commission providing the ability to issue publicly an aggregate of $100 million of debt securities as of January 3, 2004.

 

Dividend payments on common stock were $56.5 million in 2003 and $56 million in 2002, in each case representing $0.72 per share.

 

Shareowners’ Equity: Shareowner’s equity remains at a low level due to a share repurchase program that increased the cost of treasury stock held from $219 thousand at December 31, 1994, to $1.5 billion at January 3, 2004. The Company has also made pension liability adjustments as required by FASB Statement No. 87 due to the underfunded status of its pension plans that reduced equity in 2003, 2002 and 2001. Management does not expect the low level of equity to pose a risk to liquidity because cash flow is strong and there are no covenants in any debt instruments that include equity or debt-to-equity ratios.

 

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Future Obligations and Commitments

 

The following table summarizes our future estimated cash payments under existing contractual obligations, including payments due by period. The majority of the purchase obligations represent commitments for projected production needs to be utilized in the normal course of business operations. For additional disclosures regarding long-term commitments, see “Commitments and Contingencies” section in the Notes to Consolidated Financial Statements included in the 2003 Form 10-K.

 

          Payments Due by Year

in thousands


   Total

   2004

   2005

   2006

   2007

   2008

   Thereafter

Long-term debt

   $ 899,335    $ 24,503    $ 6,044    $ 411,890    $ 8,000    $ —      $ 448,898

Notes payable

     71,491      71,491      —        —        —        —        —  

Future minimum lease payments for operating leases

     104,133      25,646      22,303      16,854      11,648      5,841      21,841

Commitments for capital expenditures

     73,300      73,300      —        —        —        —        —  

Long-term commitments

     88,808      17,696      17,696      17,696      13,000      13,000      9,720

Purchase obligations

     104,397      101,022      2,204      1,141      10      10      10
    

  

  

  

  

  

  

Future obligations and commitments

   $ 1,341,464    $ 313,658    $ 48,247    $ 447,581    $ 32,658    $ 18,851    $ 480,469

 

Market Risks

 

Maytag is exposed to foreign currency exchange risk related to its transactions, assets and liabilities denominated in foreign currencies. Foreign currency forward and option contracts are entered into to manage certain foreign exchange exposures. Maytag hedges a portion of its anticipated foreign currency denominated export sales transactions, which are denominated primarily in Canadian dollars. At January 3, 2004, a uniform 10 percent strengthening of the U.S. dollar relative to the foreign currencies in which Maytag’s sales are denominated would result in a decrease in net income of approximately $25 million for the year ending January 1, 2005. This sensitivity analysis of the effects of changes in foreign currency exchange rates does not factor in potential changes in sales levels or local currency prices.

 

Maytag also is exposed to commodity price risk related to its purchase of selected commodities used in the manufacturing of its products. Commodity swap agreements are entered into reducing the effect of changing raw material prices for selected commodities. At January 3, 2004, a uniform 10 percent increase in the price of commodities covered by commodity swap agreements would result in an increase of $212 thousand in fair market value of the commodity swap agreements. For all commodities, a uniform 10 percent increase in the price of future purchases of commodities would have a material impact on operational results.

 

Maytag also is exposed to interest rate risk in the portfolio of its debt. Maytag uses interest rate swap contracts to adjust the proportion of total debt that is subject to variable and fixed interest rates. The swaps involve the exchange of fixed and variable rate payments without exchanging the notional principal amount. At January 3, 2004, an increase in interest rates of 1 percent would result in a decrease in net income of approximately $3 million for the year ending January 1, 2005.

 

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Contingencies

 

Maytag has contingent liabilities arising in the normal course of business, including pending litigation, environmental remediation, taxes and other claims. The Company’s legal department estimates the costs to settle pending litigation, including legal expenses, based on its experience involving similar cases, specific facts known, and, if applicable, based on judgments of outside counsel. The Company believes the outcome of these matters will not have a materially adverse effect on its consolidated financial position. It is possible, however, that future results of operations, for any particular quarterly or annual period, could be materially affected by changes in Maytag’s assumptions related to these proceedings.

 

In February 2003, a jury entered a verdict of $2.1 million in compensatory damages and $17.9 million in punitive damages against Amana Company, L.P, the entity from which Maytag purchased the Amana businesses in 2001. The case involved the termination of a commercial distributorship for Amana products prior to Maytag’s acquisition of the Amana business. The punitive damage award was reduced to $10 million by the trial court after post-trial motions. The Company is appealing the entire verdict and believes that the ultimate resolution of the case will not have a material impact on its financial position.

 

As of January 3, 2004, approximately $44 million in undrawn stand-by letters of credit were available that are primarily utilized to back workers compensation claims, environmental costs and other business items in the event Maytag fails to fund these obligations.

 

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GAAP to Non-GAAP Reconciliation

 

Items that affected comparability of reported operating income, net income and earnings per share are included in the tables below:

 

     Year ended

 

Operating income (in thousands)


  

January 3

2004


   

December 28

2002


   

December 29

2001


 

Consolidated-reported operating income

   $ 228,293     $ 359,495     $ 289,152  

Gain on sale of distribution center

     —         (8,276 )     —    

Restructuring charges

     64,929       67,112       9,756  

Asset impairment

     11,217       —         —    
    


 


 


Consolidated-operating income excluding items affecting comparability

   $ 304,439     $ 418,331     $ 298,908  
    


 


 


     Year ended

 

Net income (in thousands)


  

January 3

2004


   

December 28

2002


   

December 29

2001


 

Consolidated-reported net income

   $ 120,133     $ 188,794     $ 47,736  

Gain on sale of distribution center

     —         (5,462 )     —    

Restructuring charges

     43,866       44,294       6,244  

Asset impairment

     7,578       —         —    

Loss on investment

     7,185       —         7,230  

Loss on early retirement of debt

     —         —         5,171  

Tax benefit

     —         —         (42,000 )

Cumulative effect of accounting change (1)

     —         —         3,727  

(Gain) loss from discontinued operations

     (5,755 )     2,607       110,904  
    


 


 


Consolidated-net income excluding items affecting comparability

   $ 173,007     $ 230,233     $ 139,012  
    


 


 


     Year ended

 

Earnings per share


  

January 3

2004


   

December 28

2002


   

December 29

2001


 

Consolidated-reported earnings per share

   $ 1.53     $ 2.40     $ 1.41  

Gain on sale of distribution center

     —         (0.07 )     —    

Restructuring charges

     0.56       0.56       0.08  

Asset impairment

     0.10       —         —    

Loss on investment

     0.09       —         0.09  

Loss on early retirement of debt

     —         —         0.07  

Tax benefit

     —         —         (0.53 )

Cumulative effect of accounting change (1)

     —         —         (0.76 )

(Gain) loss from discontinued operations

     (0.07 )     0.03       1.41  
    


 


 


Earnings per share excluding items affecting comparability

   $ 2.20     $ 2.93     $ 1.77  
    


 


 



* Earnings per share numbers may not be additive due to rounding.
(1) See “Earnings Per Share” section in Notes to Consolidated Financial Statements included in 2003 Form 10-K for details of earnings per share computation related to Cumulative Effect of Accounting Change.

 

The Company has provided these non-GAAP measurements as a way to help investors better understand its earnings and enhance comparisons of the company’s earnings from period to period. Among other things, the Company’s management uses the earnings results, excluding items affecting comparability, to evaluate the performance of its businesses. There are inherent limitations in the use of earnings, excluding items affecting comparability, because the Company’s actual results do include the impact of these items. The non-GAAP measures are intended only as a supplement to the comparable GAAP measures and the Company compensates for the limitations inherent in the use of non-GAAP measures by using GAAP measures in conjunction with the non-GAAP measures. As a result, investors should consider these non-GAAP measures in addition to, and not in substitution for, or as superior to, measures of financial performance prepared in accordance with GAAP.

 

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Critical Accounting Policies

 

The following accounting policies and practices are those that management believes are most important to the portrayal of Maytag’s financial condition and results and that require management’s most difficult, subjective or complex judgments, often as a result of the need to make estimates about the effect of matters that are inherently uncertain.

 

Allowance for Doubtful Accounts: Maytag determines its allowance for doubtful accounts by utilizing various methodologies. Bad debt reserves are established based on an aging of accounts receivables and applying percentages based on historical experience to age categories. In addition, where Maytag is aware of a customer’s inability to meet its financial obligations, it specifically reserves for the potential bad debt to reduce the receivable to the amount it reasonably believes will be collected. If circumstances change (i.e., higher than expected defaults or an unexpected material adverse change in a customer’s ability to meet its financial obligations), estimates of the recoverability of amounts due could be revised by a material amount.

 

Pensions: Maytag provides noncontributory defined benefit pensions for most of its employees. Plans covering salaried, management and some nonunion hourly employees generally provide pension benefits that are based on employee’s earnings and credited service. Plans covering union hourly and other nonunion hourly employees generally provide benefits of stated amounts for each year of service. Maytag’s funding policy for the plans is to contribute amounts sufficient to meet the minimum funding requirement of the Employee Retirement Income Security Act of 1974 (ERISA), plus any additional amounts that Maytag may determine to be appropriate. Maytag accounts for its defined benefit pension plans in accordance with Financial Accounting Standards Board (FASB) Statement No. 87, “Employers’ Accounting for Pensions,” which requires that amounts recognized in financial statements be determined on an actuarial basis. A minimum liability is required to be established on the Consolidated Balance Sheets representing the amount of unfunded accrued pension cost. The unfunded accrued pension cost is the difference between the accumulated benefit obligation and the fair value of the plan assets. As allowed by FASB Statement No. 87, the Company uses September 30 as a measurement date to compute the minimum pension liability. In 2003, certain Maytag employees were given a one-time opportunity to transfer their pension to a cash balance pension plan. Approximately 33% of all the Company’s employees became participants in the cash balance plan.

 

To account for its defined benefit plans in accordance with FASB Statement No. 87, Maytag must make three principal assumptions as of the measurement date: First, it must determine the discount rate to be used to compute the present value of the accumulated benefit obligation and projected benefit obligation for the end of the current year and to determine net periodic pension cost for the subsequent year. For guidance in determining the discount rate, Maytag looks at rates of return on high-quality fixed-income investments. At January 3, 2004, the rate utilized to determine the accumulated benefit obligation and projected benefit obligation was 6.5 percent compared to 7 percent and 7.5 percent used for 2002 and 2001, respectively.

 

Second, Maytag must determine rates of increase in compensation levels to be used in the calculation of the projected benefit obligation for the end of the current year and to determine net periodic pension cost for the subsequent year. At January 3, 2004, this rate for salaried employees was 4 percent compared to 4.25 percent and 4.75 percent for 2002 and 2001. At January 3, 2004 and December 28, 2002 the rate for non-union hourly employees was 3 percent compared to 3.25 percent at December 29, 2001. Any changes in assumptions that affect the projected benefit obligation are deferred to unrecognized actuarial gains and losses. The amortization of unrecognized actuarial gains and losses is recognized when the cumulative total is outside of a corridor that is defined by FASB Statement No. 87 as the greater of 10 percent of the projected benefit obligation or 10 percent of the market value of plan assets.

 

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Table of Contents

Third, as another component of net periodic pension cost, Maytag must determine the expected return on plan assets. In order to reduce volatility in the calculation of pension cost, FASB Statement No. 87 requires the utilization of an expected rate of return on plan assets. The difference between the actual return on plan assets and the expected return is included with other unrecognized actuarial gains and losses. The expected rate of return is based on the asset allocation within the plan assets as well as the historical and future expected returns for each of the asset classes within the portfolio. The future expected returns on the asset classes are based on current market factors such as interest rates and expected market returns. Maytag determines the asset return component of net periodic pension cost on a market-related valuation of assets that smoothes actual returns and reduces year-to-year net periodic pension cost volatility. As of January 3, 2004, Maytag had cumulative asset losses of approximately $183 million, which remain to be recognized in the calculation of the market-related value of assets. At January 3, 2004 and December 28, 2002, the assumption for the expected rate of return was 8.75 percent for determining net periodic pension cost as compared to 9 percent at December 29, 2001.

 

Maytag employs a total investment return approach whereby a mix of equity and debt securities are used to maximize the long-term return of plan assets for a prudent level of risk. The investment portfolio contains a diversified blend of equity and debt securities. Furthermore, equity investments are diversified across domestic and international stocks as well as large and small capitalizations. Investment risk is measured and monitored on an ongoing basis through quarterly investment portfolio reviews, annual liability measurements and periodic asset/liability studies. The target allocation of equity securities is 68 percent of the plan assets. The target allocation of debt securities is 32 percent of the plan assets. The target allocations remained consistent for the 2003 and 2002 measurement dates.

 

At January 3, 2004, Maytag’s accrued pension cost was $398 million, a decrease from $489 million at the end of 2002. The decreased accrued pension cost was primarily due to a $130 million contribution made in the fourth quarter of 2003. A minimum liability adjustment was recorded at January 3, 2004 due to a higher accumulated benefit obligation that was partially offset by a higher value of plan assets. The accumulated benefit obligation increased based on one year of additional pension benefit accrual and the assumption of a lower discount rate used to calculate the liability. The fair value of plan assets increased by $191 million as gains on plan assets and employer contributions exceeded benefit payments. The additional contribution of $130 million, which was subsequent to the September 30, 2003, measurement date, reduced the accrued pension cost on the January 3, 2004, Consolidated Balance Sheet from the $528 million amount required by the minimum liability calculation.

 

Net periodic pension cost decreased to $70 million in 2003 from $79 million in 2002. Pension costs for 2003 included a curtailment charge of $5.2 million for pension enhancements related to a salaried workforce reduction. Pension costs in 2002 included a $26 million curtailment charge associated with the announced 2004 closing of a manufacturing plant (for further discussion see “Restructuring Charges” in this Management’s Discussion and Analysis). Excluding the curtailment charges, pension cost increased due to higher amortization of unrecognized actuarial losses partially offset by lower service costs and amortization of prior service cost. For 2004, the Company expects pension expenses to be equal to 2003 benefiting from increased pension contributions at the end of 2003.

 

Lowering the expected rate of return on plan assets by 0.25 percent would have increased net periodic pension cost for 2003 by approximately $4.5 million. Lowering the discount rate by 0.25 percent would have increased net periodic pension cost for 2003 by approximately $4.5 million. Increasing the rate of increase in compensation levels by 0.25 percent would have increased net periodic pension cost for 2003 by approximately $1.4 million.

 

Pension contributions increased to $268 million in 2003 from $193 million in 2002. Maytag has no minimum funding requirements in 2004, based on ERISA requirements. However, the Company intends to contribute a minimum of $90 million in 2004.

 

Postretirement Benefits: Maytag provides postretirement health care and life insurance benefits for certain employee groups in the United States. Most of the postretirement plans are contributory and contain certain other cost sharing features such as deductibles and coinsurance. The plans are unfunded. Employees do not vest and these benefits are subject to change. Death benefits for certain retired employees are funded as part of, and paid out of, pension plans.

 

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Table of Contents

Maytag accounts for its postretirement benefits in accordance with FASB Statement No. 106, “Employers’ Accounting for Postretirement Benefits Other Than Pensions,” which requires that the postretirement liability be reflected in the Consolidated Balance Sheets and the postretirement cost be recognized in the Consolidated Statements of Income as determined on an actuarial basis. The Company uses a September 30 measurement date to compute the postretirement liability.

 

To account for postretirement benefits in accordance with FASB Statement No. 106, Maytag must make two main assumptions at the measurement date: First, it must determine the discount rate used to compute the present value of the accumulated postretirement benefit obligation for the end of the current year and the net periodic postretirement cost for the subsequent year. For guidance in determining the discount rate, Maytag looks at rates of return on high-quality fixed-income investments. At January 3, 2004, Maytag determined this rate to be 6.5 percent compared to 7 percent and 7.5 percent used for 2002 and 2001, respectively.

 

Second, Maytag must determine the expected health care cost trend rate used in the calculation of the accumulated postretirement benefit obligation for the end of the current year and net periodic postretirement cost for the subsequent year. At January 3, 2004, Maytag adjusted this initial health care cost trend rate to 10 percent from 12 percent at December 28, 2002. The expected health care cost trend rate decreases gradually to 5 percent in 2007 and thereafter.

 

At January 3, 2004, Maytag’s postretirement benefit liability was $538 million, an increase from $518 million at the end of 2002. For the year ended January 3, 2004, Maytag incurred a net periodic postretirement cost of $70.9 million, an increase from $61 million in 2002. In 2002, Maytag incurred an $8 million curtailment charge associated with the announced closing of a manufacturing plant (for further discussion see “Restructuring Charges” in this Management’s Discussion and Analysis). Net periodic postretirement cost increased in 2003 due to higher amortization of unrecognized actuarial losses and increased interest costs resulting from the higher postretirement benefit liability. Maytag currently expects that net periodic postretirement cost for 2004 will increase slightly from 2003 as the Company negotiated a revised union contract with certain production employees.

 

In December 2003, Congress enacted the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (“Medicare Act”), which includes subsidies for companies providing prescription-drug benefits to retirees. Maytag’s SFAS 106 Postretirement Benefit measurement date of September 30 was before the enactment of this law and, therefore, the potential benefit of any changes in Maytag’s postretirement liability or expense is not reflected in the financial statements or accompanying notes included in the 2003 Form 10-K. While Maytag believes the impact of the law should significantly lower its postretirement liability expense, the Company is still evaluating its prospective impact.

 

Increasing the expected health care cost trend rate one percent would have increased net periodic postretirement cost for 2003 by approximately $13.2 million. Lowering the discount rate by 0.25 percent would have increased net periodic postretirement cost for 2003 by approximately $1.8 million.

 

Litigation and Tax Contingencies: Maytag is a defendant in a number of legal proceedings associated with employment, product liability or other matters. Maytag’s law department estimates the costs to settle pending litigation, including legal expenses, based on its experience involving similar cases, specific facts known, and if applicable, the judgments of outside counsel. Maytag does not believe it is a party to any legal proceedings that will likely have a materially adverse effect on its consolidated financial position. It is possible, however, that future results of operations, for any particular quarterly or annual period, could be materially affected by changes in Maytag’s assumptions related to these proceedings.

 

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Table of Contents

Maytag’s tax returns are subject to audit by various domestic and foreign tax authorities. During the course of these audits, the authorities may question the positions taken in the return, including the timing and amount of deductions and the allocation of income between various tax jurisdictions, which can affect the amount of taxes ultimately due. In evaluating the exposure associated with its various filing positions, Maytag records reserves for probable exposures. To the extent the Company prevails in matters where accruals have been established or is required to pay amounts in excess of the accrual, the effective tax rate and net income in a given financial period may be impacted.

 

Accounting for Goodwill and Other Intangible Assets: Maytag accounts for goodwill and other intangible assets under Statement No. 142, “Goodwill and Other Intangible Assets” whereby goodwill and intangible assets deemed to have indefinite lives are subject to annual impairment tests.

 

The statement requires a two-step process for impairment testing. The first step, used to identify potential impairment only, compares the fair value of the reporting unit with its net carrying amount on the financial statements. Fair value is determined as the amount at which the reporting unit as a whole could be bought or sold in a current transaction between willing parties. Quoted market prices are the best evidence of fair value and are used as the basis for the measurement where available. Where these are not available, fair value of the reporting unit can be estimated based on the present value of estimated future cash flows of the reporting unit. These cash flow estimates must be based on reasonable and supportable assumptions, and consider all available evidence. If the fair value of the reporting unit exceeds its carrying amount, goodwill is not considered impaired; thus the second step of the process is not necessary. If the carrying amount of a reporting unit exceeds its fair value, the second step of the goodwill impairment test shall be performed to measure the amount of impairment loss, if any. If the carrying value of goodwill on the financial statements exceeds the implied fair value of goodwill, the difference must be recognized as an impairment loss. Implied fair value of goodwill shall be determined in the same manner as the amount of goodwill recognized in a business combination is determined.

 

As of December 30, 2001, (the initial impairment test) and during the fourth quarters of 2002 and 2003, Maytag performed step one of the impairment test of goodwill and determined that the fair value of the reporting units that have goodwill exceeded the carrying value of the net assets specifically related to these reporting units. Goodwill included in the home appliance segment totaled $254 million as of January 3, 2004, most of which related to the floor care product line. Goodwill included in the commercial appliance segment totaled $15.1 million as of January 3, 2004, most of which related to the commercial cooking product line. Expected future cash flows for the reporting units tested was based on prospective assumptions as the Company is undertaking additional business initiatives that are not currently reflected in the historical results. Maytag currently has no intangible assets with indefinite lives other than goodwill.

 

Segment Reporting: Beginning in the first quarter of 2004, Maytag will change its segment reporting structure to three segments from two segments in 2003 as Maytag aligns its internal reporting to reflect new initiatives and accountabilities within the Company. The new reporting segments will reflect internal reporting changes that have occurred as a result of new growth initiatives within the Company.

 

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Table of Contents

Forward-Looking Statements and Business Risks

 

This Management’s Discussion and Analysis contains statements that are not historical facts and are considered “forward-looking” within the meaning of the Private Securities Litigation Reform Act of 1995. These forward-looking statements are identified by their use of the terms: “expect(s),” “intend(s),” “may impact,” “plan(s),” “should,” “believe(s)”, “anticipate(s)”, “on track” or similar terms. The Company or its representatives may also make similar forward-looking statements from time to time orally or in writing. The reader is cautioned that these forward-looking statements are subject to a number of risks, uncertainties, or other factors that may cause (and in some cases have caused) actual results to differ materially from those described in the forward-looking statements. These risks and uncertainties include, but are not limited to, the following: business conditions and growth of industries in which the Company competes, including changes in economic conditions in the geographic areas where its operations exist or products are sold; timing, start-up and customer acceptance of newly designed products including but not limited to, the transition of manufacturing operations from the Company’s refrigeration plant in Galesburg, Illinois, to its new plant in Reynosa, Mexico; shortages of manufacturing capacity; competitive factors, such as price competition and new product introductions; significant loss of business or inability to collect accounts receivable from a major national retailer; the cost and availability of raw materials and purchased components, including the impact of tariffs; the timing and progress with which the Company can continue to achieve further cost reductions and savings from its selling, general and administrative expenses and restructuring initiatives; financial viability of contractors or insurers; union labor relationships including, but not limited to negotiation of union contracts that expire in 2004 at the Company’s Newton, Iowa, and Amana, Iowa, facilities; progress on capital projects; the impact of business acquisitions or dispositions; increasing pension and postretirement health care costs; the costs of complying with governmental regulations; litigation; product warranty claims; energy supply, pricing, or supplier disruptions, currency fluctuations; and the material worsening of economic and political situations around the world.

 

These factors may not constitute all factors that could cause actual results to differ materially from those discussed in any forward-looking statement. The Company operates in a continually changing business environment and new facts emerge from time to time. It cannot predict such factors nor can it assess the impact, if any, of such factors on its financial position or its results of operations. Accordingly, forward-looking statements should not be relied upon as a predictor of actual results. Maytag disclaims any responsibility to update any forward-looking statement provided in this document.

 

Item 7A. Quantitative and Qualitative Disclosure about Market Risk.

 

See discussion of quantitative and qualitative disclosures about market risk in “Market Risks” section of this Management’s Discussion and Analysis.

 

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Table of Contents

Item 8. Financial Statements and Supplementary Data.

 

     Page

Report of Independent Auditors

   29

Consolidated Statements of Income—Fiscal Years 2003, 2002 and 2001

   30

Consolidated Balance Sheets—January 3, 2004 and December 28, 2002

   31

Consolidated Statements of Shareowners’ Equity—Fiscal Years 2003, 2002 and 2001

   33

Consolidated Statements of Comprehensive Income—Fiscal Years 2003, 2002 and 2001

   35

Consolidated Statements of Cash Flows—Fiscal Years 2003, 2002 and 2001

   36

Notes to Consolidated Financial Statements

   37

Quarterly Results of Operations (Unaudited)—Fiscal Years 2003 and 2002

   69

 

28


Table of Contents

Report of Independent Auditors

 

Shareowners and Board of Directors

Maytag Corporation

 

We have audited the accompanying consolidated balance sheets of Maytag Corporation as of January 3, 2004 and December 28, 2002, and the related consolidated statements of income, comprehensive income, shareowners’ equity, and cash flows for each of three fiscal years in the period ended January 3, 2004. Our audits also included the financial statement schedule listed in the Index at Item 15(d). These financial statements and schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.

 

We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Maytag Corporation at January 3, 2004 and December 28, 2002, and the consolidated results of their operations and their cash flows for each of the three fiscal years in the period ended January 3, 2004, in conformity with accounting principles generally accepted in the United States. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

 

As discussed in the Accounting Policies footnote to the consolidated financial statements, in 2002 the Company changed its method of accounting for goodwill and other intangibles.

 

Ernst & Young LLP

 

Chicago, Illinois

January 27, 2004

 

29


Table of Contents

Consolidated Statements of Income

 

     Year Ended

 

In thousands, except per share data


   January 3
2004


    December 28
2002


    December 29
2001


 

Net sales

   $ 4,791,866     $ 4,666,031     $ 4,185,051  

Cost of sales

     3,932,335       3,661,429       3,320,209  
    


 


 


Gross profit

     859,531       1,004,602       864,842  

Selling, general and administrative expenses

     555,092       577,995       565,934  

Restructuring charges

     64,929       67,112       9,756  

Asset impairment

     11,217       —         —    
    


 


 


Operating income

     228,293       359,495       289,152  

Interest expense

     (52,763 )     (62,390 )     (64,828 )

Loss on early retirement of debt

     —         —         (8,079 )

Loss on investments

     (7,185 )     —         (7,230 )

Other income (loss)

     4,415       (1,449 )     (5,010 )
    


 


 


Income from continuing operations before income taxes, minority interests, and cumulative effect of accounting change

     172,760       295,656       204,005  

Income taxes

     58,382       100,523       27,181  
    


 


 


Income from continuing operations before minority interests and cumulative effect of accounting change

     114,378       195,133       176,824  

Minority interests

     —         (3,732 )     (14,457 )
    


 


 


Income from continuing operations before cumulative effect of accounting change

     114,378       191,401       162,367  
    


 


 


Discontinued operations, net of tax:

                        

Loss from discontinued operations

     (659 )     (2,607 )     (9,100 )

Provision for impairment of China joint venture

     (3,313 )     —         (42,304 )

Gain (loss) on sale of Blodgett

     9,727       —         (59,500 )
    


 


 


Gain (loss) from discontinued operations

     5,755       (2,607 )     (110,904 )
    


 


 


Income before cumulative effect of accounting change

     120,133       188,794       51,463  

Cumulative effect of accounting change

     —         —         (3,727 )
    


 


 


Net income

   $ 120,133     $ 188,794     $ 47,736  
    


 


 


Basic earnings (loss) per common share:

                        

Income from continuing operations before cumulative effect of accounting change

   $ 1.46     $ 2.46     $ 2.12  

Discontinued operations

     0.07       (0.03 )     (1.45 )

Cumulative effect of accounting change

     —         —         (0.05 )

Net income

   $ 1.53     $ 2.43     $ 0.62  

Diluted earnings (loss) per common share:

                        

Income from continuing operations before cumulative effect of accounting change

   $ 1.45     $ 2.44     $ 2.07  

Discontinued operations

     0.07       (0.03 )     (1.41 )

Cumulative effect of accounting change

     —         —         0.76  

Net income

   $ 1.53     $ 2.40     $ 1.41  

Cash dividends paid per share

   $ 0.72     $ 0.72     $ 0.72  

 

See notes to consolidated financial statements.

 

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Table of Contents

Consolidated Balance Sheets

 

In thousands, except share data


  

January 3

2004


   December 28
2002


Assets

             

Current assets

             

Cash and cash equivalents

   $ 6,756    $ 8,106

Accounts receivable, less allowance for doubtful accounts (2003—$15,752; 2002—$24,451)

     596,832      586,447

Inventories

     468,345      468,433

Deferred income taxes

     63,185      66,911

Other current assets

     94,030      116,803

Discontinued current assets

     75,175      76,899
    

  

Total current assets

     1,304,323      1,323,599

Noncurrent assets

             

Deferred income taxes

     183,685      190,726

Prepaid pension cost

     1,666      1,677

Intangible pension asset

     66,615      79,139

Goodwill, less allowance for amortization (2003 and 2002—$120,929)

     269,013      280,952

Other intangibles, less allowance for amortization (2003—$4,679; 2002—$3,574)

     37,498      35,573

Other noncurrent assets

     54,069      65,270

Discontinued noncurrent assets

     60,336      61,205
    

  

Total noncurrent assets

     672,882      714,542

Property, plant and equipment

             

Land

     23,365      24,532

Buildings and improvements

     395,660      383,146

Machinery and equipment

     2,100,608      1,992,357

Construction in progress

     109,352      94,873
    

  

       2,628,985      2,494,908

Less accumulated depreciation

     1,582,050      1,428,800
    

  

Total property, plant and equipment

     1,046,935      1,066,108
    

  

Total assets

   $ 3,024,140    $ 3,104,249
    

  

 

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In thousands, except share data


  

January 3

2004


   

December 28

2002


 

Liabilities and Shareowners’ Equity

                

Current liabilities

                

Notes payable

   $ 71,491     $ 178,559  

Accounts payable

     466,734       363,639  

Compensation to employees

     69,388       95,329  

Accrued liabilities

     245,935       228,471  

Current portion of long-term debt

     24,503       195,312  

Discontinued current liability

     105,739       102,430  
    


 


Total current liabilities

     983,790       1,163,740  

Noncurrent liabilities

                

Long-term debt, less current portion

     874,832       738,767  

Postretirement benefit liability

     538,105       517,510  

Accrued pension cost

     398,495       488,751  

Other noncurrent liabilities

     144,341       131,525  

Discontinued noncurrent liability

     18,766       21,817  
    


 


Total noncurrent liabilities

     1,974,539       1,898,370  

Shareowners’ equity

                

Preferred stock:

                

Authorized—24,000,000 shares (par value $1.00)

                

Issued—none

                

Common stock:

                

Authorized—200,000,000 shares (par value $1.25)

                

Issued—117,150,593 shares, including shares in treasury

     146,438       146,438  

Additional paid-in capital

     432,696       438,889  

Retained earnings

     1,360,361       1,296,805  

Cost of common stock in treasury (2003—38,410,885 shares; 2002—38,862,526 shares)

     (1,455,706 )     (1,473,432 )

Employee stock plans

     (817 )     (14,120 )

Accumulated other comprehensive income

     (417,161 )     (352,441 )
    


 


Total shareowners’ equity

     65,811       42,139  
    


 


Total liabilities and shareowners’ equity

   $ 3,024,140     $ 3,104,249  
    


 


 

See notes to consolidated financial statements.

 

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Consolidated Statements of Shareowners’ Equity

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Common stock

                        

Balance at beginning of year

   $ 146,438     $ 146,438     $ 146,438  
    


 


 


Balance at end of year

     146,438       146,438       146,438  

Additional paid-in capital

                        

Balance at beginning of year

     438,889       450,683       285,924  

Stock option plans issuances

     (1,926 )     (16,000 )     (7,933 )

Tax benefit of employee stock plans

     981       7,894       2,774  

Net put option premiums and settlements

     —         —         (16,697 )

Purchase contract payments

     —         —         (9,733 )

Stock issued in business acquisition

     —         —         (2,473 )

Additional ESOP shares issued

     (4,980 )     (2,397 )     (251 )

Other

     (268 )     (1,291 )     (928 )

Temporary equity: put options

     —         —         200,000  
    


 


 


Balance at end of year

     432,696       438,889       450,683  

Retained earnings

                        

Balance at beginning of year

     1,296,805       1,164,021       1,171,364  

Net income

     120,133       188,794       47,736  

Dividends on common stock

     (56,524 )     (56,010 )     (55,079 )

Dividends on stock units

     (53 )     —         —    
    


 


 


Balance at end of year

     1,360,361       1,296,805       1,164,021  

Treasury stock

                        

Balance at beginning of year

     (1,473,432 )     (1,527,777 )     (1,539,163 )

Purchase of common stock for treasury

     (1,021 )     —         (27,672 )

Stock option plans issuances

     3,414       41,777       16,185  

Stock issued in business acquisition

     —         —         18,961  

Additional ESOP shares issued

     14,329       13,344       3,447  

Other

     1,004       (776 )     465  
    


 


 


Balance at end of year

     (1,455,706 )     (1,473,432 )     (1,527,777 )

 

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Table of Contents
     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Employee stock plans

                        

Balance at beginning of year

     (14,120 )     (23,522 )     (31,487 )

Restricted stock awards, net

     —         2,342       905  

Stock units granted

     2,713       —         —    

ESOP shares allocated

     10,590       7,060       7,060  
    


 


 


Balance at end of year

     (817 )     (14,120 )     (23,522 )

Accumulated other comprehensive income

                        

Minimum pension liability adjustment:

                        

Balance at beginning of year

     (341,659 )     (178,082 )     (959 )

Adjustment for the year

     (74,879 )     (163,577 )     (177,123 )
    


 


 


Balance at end of year

     (416,538 )     (341,659 )     (178,082 )

Unrealized gains (losses) on securities:

                        

Balance at beginning of year

     (567 )     1,273       —    

Unrealized gains (losses) for the year

     1,553       (1,840 )     1,273  

Realized loss on securities included in net income

     381       —         —    
    


 


 


Balance at end of year

     1,367       (567 )     1,273  

Unrealized gains (losses) on hedges:

                        

Balance at beginning of year

     —         944       —    

Unrealized gains (losses) for the year

     —         (1,039 )     944  

Reclassification adjustment for loss included in net income

     —         95       —    
    


 


 


Balance at end of year

     —         —         944  

Foreign currency translation:

                        

Balance at beginning of year

     (10,215 )     (10,432 )     (10,441 )

Translation adjustments

     8,225       217       9  
    


 


 


Balance at end of year

     (1,990 )     (10,215 )     (10,432 )
    


 


 


Balance at beginning of year

     (352,441 )     (186,297 )     (11,400 )

Total adjustments for the year

     (64,720 )     (166,144 )     (174,897 )
    


 


 


Balance at end of year

     (417,161 )     (352,441 )     (186,297 )
    


 


 


Total shareowners’ equity

   $ 65,811     $ 42,139     $ 23,546  
    


 


 


 

See notes to consolidated financial statements.

 

34


Table of Contents

Consolidated Statements of Comprehensive Income

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Net income

   $ 120,133     $ 188,794     $ 47,736  

Other comprehensive income (loss) items, net of income taxes

                        

Unrealized gains (losses) on securities

     1,553       (1,840 )     1,273  

Unrealized gains (losses) on hedges

     —         (1,039 )     944  

Less: Reclassification adjustment for loss included in net income

     381       95       —    

Minimum pension liability adjustment

     (74,879 )     (163,577 )     (177,123 )

Foreign currency translation

     8,225       217       9  
    


 


 


Total other comprehensive loss

     (64,720 )     (166,144 )     (174,897 )
    


 


 


Comprehensive income (loss)

   $ 55,413     $ 22,650     $ (127,161 )
    


 


 


 

See notes to consolidated financial statements.

 

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Table of Contents

Consolidated Statements of Cash Flows

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Operating activities

                        

Net income

   $ 120,133     $ 188,794     $ 47,736  

Adjustments to reconcile net income to net cash provided by continuing operating activities:

                        

Net (gain) loss from discontinued operations

     (5,755 )     2,607       110,904  

Loss on early retirement of debt

     —         —         8,079  

Cumulative effect of accounting change

     —         —         3,727  

Minority interests

     —         3,732       14,457  

Depreciation

     164,680       162,600       148,370  

Amortization

     1,105       1,108       10,605  

Deferred income taxes

     56,660       88,643       (4,607 )

Restructuring charges, net of cash paid

     45,939       62,483       (4,778 )

Asset impairment

     11,217       —         —    

Loss on investments

     7,185       —         7,230  

Changes in working capital items exclusive of business acquisitions:

                        

Accounts receivable

     1,403       35,211       (17,575 )

Inventories

     5,801       (21,985 )     13,722  

Other current assets

     27,422       (74,905 )     12,595  

Trade payables

     103,095       47,589       13,674  

Other current liabilities

     (10,804 )     (792 )     33,107  

Pension expense

     64,779       52,561       43,119  

Pension contributions

     (268,119 )     (193,108 )     (67,844 )

Postretirement benefit liability

     20,595       12,255       13,238  

Other

     9,046       (2,076 )     25,358  
    


 


 


Net cash provided by continuing operating activities

   $ 354,382     $ 364,717     $ 411,117  

Investing activities

                        

Capital expenditures

   $ (199,300 )   $ (229,764 )   $ (145,569 )

Business acquisitions, net of cash acquired and transactions costs

     —         —         (313,489 )

Settlement of Amana purchase contract

     11,939       —         —    

Proceeds from business disposition, net of transaction costs

     16,168       —         70,623  
    


 


 


Investing activities-continuing operations

   $ (171,193 )   $ (229,764 )   $ (388,435 )

Financing activities

                        

Net proceeds (repayment) of notes payable

   $ (107,068 )   $ 30,312     $ (151,356 )

Proceeds from issuance of long-term debt

     200,000       —         635,025  

Repayment of long-term debt

     (220,524 )     (129,881 )     (289,156 )

Stock repurchases

     (1,021 )     —         (27,672 )

Debt repurchase premiums

     —         —         (5,171 )

Stock options exercised and other common stock transactions

     1,600       26,049       4,828  

Net put option premiums and settlements

     —         —         (16,697 )

Dividends on common stock

     (56,524 )     (56,010 )     (55,079 )

Dividends on minority interests

     —         (5,577 )     (15,563 )

Purchase contract payments

     —         —         (9,733 )

Purchase of Anvil LLC member interest

     —         (99,884 )     —    

Cash from (to) discontinued operations

     (1,122 )     (1,952 )     11,376  
    


 


 


Financing activities-continuing operations

   $ (184,659 )   $ (236,943 )   $ 80,802  

Effect of exchange rates on cash

     120       726       (187 )
    


 


 


Increase (decrease) in cash and cash equivalents

     (1,350 )     (101,264 )     103,297  

Cash and cash equivalents at beginning of year

     8,106       109,370       6,073  
    


 


 


Cash and cash equivalents at end of year

   $ 6,756     $ 8,106     $ 109,370  
    


 


 


Cash flows from discontinued operations

                        

Net cash provided by discontinued operating activities

   $ 4,050     $ (5,487 )   $ 663  

Investing activities-discontinued operations

     (2,213 )     (1,198 )     (3,195 )

Financing activities-discontinued operations

     1,177       1,958       (7,716 )
    


 


 


Increase (decrease) in cash-discontinued operations

   $ 3,014     $ (4,727 )   $ (10,248 )
    


 


 


 

See notes to consolidated financial statements.

 

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Table of Contents

Notes to Consolidated Financial Statements

 

Summary of Significant Accounting Policies

 

Principles of Consolidation: The consolidated financial statements include the accounts and transactions of the Company and its wholly owned and majority-owned subsidiaries. Intercompany accounts and transactions have been eliminated in consolidation.

 

Exchange rate fluctuations from translating the financial statements of subsidiaries located outside the United States into U.S. dollars are recorded in accumulated other comprehensive income in shareowners’ equity. All other foreign exchange gains and losses are included in income.

 

Reclassifications: Certain previously reported amounts have been reclassified to conform with the current period presentation.

 

Use of Estimates: The preparation of the consolidated financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and accompanying notes. Actual results could differ from those estimates.

 

Cash and Cash Equivalents: Highly liquid investments with a maturity of three months or less when purchased are considered by the Company to be cash equivalents.

 

Inventories: Inventories are stated at the lower of cost or market. Inventory costs are primarily determined by the last-in, first-out (LIFO) method. Costs for other inventories have been determined principally by the first-in, first-out (FIFO) method.

 

Accounts Receivable and Allowance for Doubtful Accounts: The Company carries its accounts receivable at their face amounts less an allowance for doubtful accounts. On a periodic basis, the Company evaluates its accounts receivable and establishes the allowance for doubtful accounts based on a combination of specific customer circumstances and credit conditions and based on a history of write-offs and collections. The Company’s policy is to generally not charge interest on trade receivables after the invoice becomes past due. A receivable is considered past due if payments have not been received within agreed upon invoice terms.

 

Income Taxes: Income taxes are accounted for using the asset and liability approach in accordance with Financial Accounting Standards Board (FASB) Statement No. 109, “Accounting for Income Taxes.” Such approach results in the recognition of deferred tax assets and liabilities for the expected future tax consequences of temporary differences between the book carrying amounts and the tax basis of assets and liabilities.

 

Intangibles: Intangibles principally represent goodwill, which is the cost of business acquisitions in excess of the fair value of identifiable net tangible assets acquired. Goodwill was amortized over 20 to 40 years using the straight-line method until the end of 2001.

 

In June 2001, the Financial Accounting Standards Board (FASB) issued Statement No. 142, “Goodwill and Other Intangible Assets,” effective for fiscal years beginning after December 15, 2001. Under this rule, goodwill and intangible assets deemed to have indefinite lives are no longer amortized but subject to annual impairment tests in accordance with the Statement No. 142 (see “Goodwill and Other Intangibles” section in the Notes to Consolidated Financial Statements).

 

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Table of Contents

Property, Plant and Equipment: Property, plant and equipment is stated on the basis of cost. Depreciation expense is calculated principally on the straight-line method to amortize the cost of the assets over their estimated economic useful lives. The estimated useful lives are 15 to 45 years for buildings and improvements and 3 to 20 years for machinery and equipment.

 

Environmental Expenditures: The Company accrues for losses associated with environmental remediation obligations when such losses are probable and reasonably estimable. Accruals for estimated losses from environmental remediation obligations generally are recognized no later than completion of the remedial feasibility study. Such accruals are adjusted as further information develops or circumstances change. Costs of future expenditures for environmental remediation obligations are not discounted to their present value.

 

Revenue Recognition, Shipping and Handling and Product Warranty Costs: Revenue from sales of products is recognized upon shipment to customers. Shipping and handling fees charged to customers are included in net sales, and shipping and handling costs incurred by the Company are included in cost of sales. Estimated product warranty costs are recorded at the time of sale and periodically adjusted to reflect actual experience.

 

Advertising and Sales Promotion: All costs associated with advertising and promoting products are expensed in the period incurred.

 

Financial Instruments: The Company uses foreign exchange forward contracts to manage the currency exchange risk related to sales denominated in foreign currencies. The fair values of the contracts are reflected in Other current assets or liabilities of the Consolidated Balance Sheets. Changes in the fair value of the contracts are recognized in Other-net of the Consolidated Statements of Income.

 

The Company uses commodity swap agreements to manage the risk related to changes in the underlying material prices of component parts used in the manufacture of home and commercial appliances. The fair values of the contracts are reflected in Other current assets or liabilities of the Consolidated Balance Sheets. Changes in the fair value of the contracts are recognized in Other-net of the Consolidated Statements of Income.

 

The Company uses interest rate swap contracts to adjust the proportion of total debt that is subject to variable and fixed interest rates. The interest rate swap contracts are designated as fair value hedges and the fair value of the contracts and the underlying debt obligations are reflected as Other noncurrent assets or liabilities and Long-term debt in the Consolidated Balance Sheets, respectively, with equal and offsetting unrealized gains and losses in the interest expense component of the Consolidated Statements of Income. The contracts are a perfect hedge as their terms, interest rates and payment dates exactly match the underlying debt. Payments made or received are recognized in interest expense. Any terminations of fair value hedges would result in the receipt or payment of cash equal to the fair value of the contract recorded in Other noncurrent assets or liabilities. The fair value amount recorded in Long-term debt would be amortized and recognized in interest expense over the remaining life of the underlying debt.

 

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Table of Contents

Stock-Based Compensation: The Company has elected to follow Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees” (APB 25), and related interpretations in accounting for its employee stock options and awards. Under APB 25, employee stock options are valued using the the intrinsic method, and no compensation expense is recognized when the exercise price of options equals or is greater than the fair market value of the underlying stock on the date of grant. The following table shows the effect on net income and earnings per share if the Company had applied the fair value recognition provision of FASB Statement No. 123, “Accounting for Stock-Based Compensation.”

 

In thousands except per share data


   2003

   2002

   2001(1)

Net income, as reported

   $ 120,133    $ 188,794    $ 47,736

Pro forma net income

     115,487      179,992      39,182

Basic earnings per share - as reported

     1.53      2.43      0.62

Diluted earnings per share-as reported

     1.53      2.40      1.41

Basic earnings per share - pro forma

     1.47      2.32      0.51

Diluted earnings per share-pro forma

     1.47      2.29      1.30

(1) See “Earnings Per Share” section for details of basis and diluted earnings per share computation related to Cumulative Effect of Accounting Change.

 

Earnings Per Common Share: Basic and diluted earnings per share are calculated in accordance with FASB Statement No. 128, “Earnings Per Share.” Basic EPS is computed by dividing net income by the weighted-average number of common shares outstanding during the period. Diluted EPS reflects the potential dilution from the exercise or conversion of securities, such as stock options and put options, into common stock.

 

Comprehensive Income: Comprehensive Income is calculated in accordance with FASB Statement No. 130, “Reporting Comprehensive Income.” Statement No. 130 requires that unrealized gains (losses) on the Company’s available-for-sale securities, hedges, minimum pension liability adjustments, and foreign currency translation adjustments be included in accumulated other comprehensive income as a component of shareowners’ equity.

 

Fiscal Year

 

The Company uses a fiscal year that ends on the Saturday closest to December 31. Fiscal 2003 consisted of 53 weeks while all the other fiscal years presented had 52 weeks.

 

Business Acquisitions

 

Effective August 1, 2001, the Company acquired the major appliances and commercial microwave oven businesses of Amana Appliances (“Amana”). The annual sales of the Amana businesses acquired were approximately $900 million. The original price paid of $330 million included $313.5 million in cash and delivery of 500 thousand shares of Maytag common stock with a market value of $16.5 million. The $313.5 million in cash included approximately $4.5 million in transaction costs directly related to the acquisition as well as net cash acquired of $4.7 million. During 2002, Maytag finalized the valuation of Amana’s net assets, and determined the purchase price exceeded the net fair market value of the assets acquired by $20.5 million. The $20.5 million was reflected as goodwill on the Consolidated Balance Sheets as of December 28, 2002. The purchase contract contained a price adjustment mechanism that was ultimately settled in Maytag’s favor for $13.5 million in the fourth quarter of 2003. The settlement included $1.6 million of interest that was recognized as income in the Other-net component of the Consolidated Statements of Income. The remaining $11.9 million of the settlement was recorded as a reduction to the originally recorded $20.5 million of goodwill.

 

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Table of Contents

The following table summarizes the fair market values of the assets acquired and liabilities assumed at the date of acquisition, net of the final purchase price adjustment:

 

In thousands


  

Fair Market

Values


Current assets

   $ 264,808

Noncurrent assets

     3,621

Property, plant and equipment

     186,501

Goodwill

     8,612

Intangible assets

     35,000
    

Total assets acquired

     498,542

Current liabilities

     161,713

Noncurrent liabilities

     18,779
    

Net assets acquired August 1, 2001

   $ 318,050
    

 

To achieve synergies, the Company formulated a plan in 2001 to restructure certain parts of the Amana business that included elimination of duplicate positions and relocating employees of the acquired Amana operations. Approximately $8.7 million of costs related to the reorganization were included in the current liabilities of the net assets acquired, of which $0.4 million, $6.5 million and $1.8 million were expended in cash during 2003, 2002 and 2001, respectively.

 

The acquired intangible assets of $35 million represent trademarks that are being amortized over their estimated useful life of 40 years. The Company used the purchase method to account for the acquired net assets and included Amana’s operations in the consolidated financial statements as a part of the home appliance segment beginning August 1, 2001.

 

Discontinued Operations

 

The Company adopted FASB Statement No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets” in the fourth quarter of 2001 and classified its Blodgett foodservice operations and its 50.5 percent-owned joint venture in China (“Rongshida-Maytag”) as discontinued operations. Previously, Blodgett had been included in the commercial appliances segment and the international segment had consisted solely of Rongshida-Maytag.

 

During 2001, the Company committed to a plan to dispose of its interest in Rongshida-Maytag. A charge was recorded in the fourth quarter of 2001 of approximately $42.3 million to write down the Company’s interest in the net assets of Rongshida-Maytag to its fair value less cost to dispose. No tax benefit was recorded on the $42.3 million capital loss as the future tax benefit from such loss is uncertain. On June 30, 2003, the Company announced a tentative agreement with Elco Brandt S.A. to sell its holdings in Rongshida-Maytag subject to regulatory approvals and negotiation of final contract terms. Based on the status of negotiations, the Company recorded an after-tax loss of $3.3 million in the third quarter of 2003 to write down its investment in Rongshida-Maytag to its fair value less costs to dispose. The Company has been unsuccessful in reaching a final agreement with Elco-Brandt and as a result is considering all options for the disposal of its interests. Based on discussion with potential buyers, the Company believes the Rongshida-Maytag net assets are recorded at fair value less costs to dispose as of January 3, 2004.

 

During 2001, a $59.5 million net loss was recorded on the sale of Blodgett. No tax benefit was recorded on the $59.5 million capital loss as the future tax benefit from such loss is uncertain. The sale of Blodgett generated net cash proceeds of $70.6 million after transaction costs of $3.4 million as well as $18.2 million of notes receivable for which the Company recorded a valuation reserve of $9.7 million due to the credit status of the buyer ($8.5 million, net). In 2003,

 

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Table of Contents

Maytag received payments of $16.2 million in principal and $3.3 million of accrued interest against these notes receivable. Based on the cash payments received and the improved financial position of the buyer, the Company reversed the $9.7 million reserve and recognized a gain in discontinued operations.

 

Revenues from discontinued operations for the year ended December 29, 2001 were $125.4 million and $114.5 million for Blodgett and Rongshida-Maytag, respectively.

 

Restructuring Charges

 

Maytag adopted FASB Statement No. 146, “Accounting for Costs Associated with Exit or Disposal Activities,” beginning in the fourth quarter of 2002.

 

The tables below show an analysis of the Company’s reserves for restructuring charges:

 

Description of reserve (in thousands)


   Balance
December 30,
2000


   Charged to
Earnings
2001


   Cash
Utilization


    Non-Cash
Utilization


   

Balance

December 29,
2001


Severance and related expense

   $ 8,682    $ 7,571    $ (9,350 )   $ —       $ 6,903

Asset write-downs and accelerated depreciation

     —        2,185      —         (2,185 )     —  

Excess purchase commitments

     1,322      —        (1,322 )     —         —  

Terminated product initiative obligation and other

     3,862      —        (3,862 )     —         —  
    

  

  


 


 

Total

   $ 13,866    $ 9,756    $ (14,534 )   $ (2,185 )   $ 6,903
    

  

  


 


 

Description of reserve (in thousands)


   Balance
December 29,
2001


   Charged to
Earnings
2002


   Cash
Utilization


    Non-Cash
Utilization


    Balance
December 28,
2002


Severance and related expense

   $ 6,903    $ 4,128    $ (4,629 )   $ (2,292 )   $ 4,110

Asset write-downs and accelerated depreciation

     —        28,627      —         (28,627 )     —  
    

  

  


 


 

Total

   $ 6,903    $ 32,755    $ (4,629 )   $ (30,919 )   $ 4,110
    

  

  


 


 

Description of reserve (in thousands)


   Balance
December 28,
2002


   Charged to
Earnings
2003


   Cash
Utilization


    Non-Cash
Utilization


    Balance
January 3,
2004


Severance and related expense

   $ 4,110    $ 26,842    $ (15,626 )   $ —       $ 15,326

Moving of equipment

     —        3,364      (3,364 )     —         —  

Asset write-downs and accelerated depreciation

     —        29,532      —         (29,532 )     —  
    

  

  


 


 

Total

   $ 4,110    $ 59,738    $ (18,990 )   $ (29,532 )   $ 15,326
    

  

  


 


 

 

In the fourth quarter of 2002, Maytag announced that it would close its refrigeration manufacturing facility in Galesburg, Illinois by the end of 2004. In 2002, the Company recorded a $67.1 million pre-tax restructuring charge including $32.8 million for asset impairments, accelerated depreciation and severance and related costs as shown in the table above. There were no cash expenditures in 2002 related to this charge. The remaining $34.3 million charge involved pension and postretirement health care benefit

 

41


Table of Contents

curtailments that are reflected in Accrued pension cost and Postretirement benefit liability on the Consolidated Balance Sheets. Restructuring charges of $48.4 million related to the facility closing were recorded in 2003. Cash expenditures for the twelve months ended January 3, 2004, related to the facility closing were $8.0 million. The total pre-tax restructuring charges are anticipated to be in the range of $160 to $170 million. The majority of the remaining expenses are expected to be incurred in 2004. An estimated $44 million of the total restructuring charge is expected to be paid in cash, primarily involving severance and costs to move equipment. It is anticipated that the closure of the facility will result in a workforce reduction of approximately 1,600 positions by the end of 2004, with the majority of those positions held by hourly production workers. Approximately 400 positions have been eliminated through January 3, 2004. The Company expects to generate $35 million of cost savings on an annualized basis after the facility closure. Refrigeration production is being moved to an existing facility in Amana, Iowa and a new factory in Reynosa, Mexico. The manufacturing of certain other refrigeration products has already been sourced to a third party. All of these charges were recorded within the home appliance segment.

 

In the second quarter of 2003, Maytag implemented an additional restructuring program primarily consisting of a salaried workforce reduction of 510 jobs. A pre-tax charge of $16.5 million was recorded in the second quarter of 2003, including $11.3 million of severance and related costs included in the table above. The remaining $5.2 million charge was for early retirement incentives recorded as an increase in Accrued pension cost. The workforce reduction resulted in cost savings estimated at $20 million in the second half of 2003 and is expected to result in cost savings of approximately $40 million on an annualized basis. Total cash expenditures related to this charge were approximately $11 million in 2003. The Company recorded $15.2 million, $0.2 million and $1.1 million of these charges in the home appliance segment, the commercial appliances segment and corporate, respectively.

 

During the fourth quarter of 2001, the Company recorded restructuring charges totaling $9.8 million associated with a salaried workforce reduction of approximately 250 employees and related asset write-downs. Of the $9.8 million, $7.6 million involved cash expenditures for severance costs associated with the workforce reduction, of which $3.9 million and $3.7 million were expended in 2002 and 2001, respectively. The remaining $2.2 million involved the write-down of fixed assets.

 

Loss on Investments

 

In the fourth quarter of 2003, Maytag ceased funding the operations of a company with robotic technology for the floor care industry in which it had a remaining investment of $7.2 million accounted for under the equity method. An analysis of the prospects for this investment projected negative cash flows and would have required continued allocation of resources. Therefore, Maytag determined that the impairment of the investment was other than temporary and recorded the $7.2 million charge as a loss on investment on the Consolidated Statements of Income.

 

In the fourth quarter of 2001, Maytag ceased funding the operations of an Internet-related company in which it had a remaining investment of $7.2 million accounted for under the equity method. An analysis of the prospects for this investment yielded projected negative cash flows and substantial doubt as to the investee’s ability to continue as a going concern. Therefore, Maytag determined that the impairment of the investment was other than temporary and recorded the $7.2 million charge as a loss on investment on the Consolidated Statements of Income.

 

Asset Impairment

 

In the fourth quarter of 2003, Maytag negotiated a new union contract with the employees at its North Canton, Ohio, facility, a primary location for floor care production. As a result of these actions, Maytag recorded within the home appliance segment a $11.2 million non-cash impairment charge in the fourth quarter for the assets employed in a product line that will be exited in the first quarter of 2004. These assets were written down to fair value based on prices for similar assets.

 

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Table of Contents

Cumulative Effect of Accounting Change

 

The FASB’s Emerging Issues Task Force (EITF) issue No. 00-19, “Determination of Whether Share Settlement is Within the Control of the Issuer for Purposes of Applying EITF Issue No. 96-13,” was effective June 30, 2001. EITF No. 00-19 required the Company to record the put options related to the Maytag Trusts (see “Minority Interests” section in the Notes to Consolidated Financial Statements) as a liability at fair market value beginning June 30, 2001. This is because the Company had determined the put options contained certain contract features that limited the Company’s ability to determine a net share settlement. EITF 00-19 also required the recording of an asset at fair market value for the stock purchase contract feature within the Maytag Trusts beginning June 30, 2001 as the stock purchase contract also contained features that limited the Company’s ability to determine a net share settlement. The Company recognized a cumulative effect of accounting change loss of $3.7 million for the establishment of the assets and liabilities related to the purchase contracts and put options in the second quarter of 2001. Pro forma amounts were not presented as the adoption would have had no significant impact on net income for each period presented. The Company cash settled the purchase contracts and put options in September 2001 and they are no longer reflected on the Consolidated Balance Sheets.

 

Goodwill and Other Intangibles

 

Goodwill and intangible assets deemed to have indefinite lives are no longer amortized but subject to annual impairment tests. During the fourth quarter of 2002 and 2003, Maytag performed the required impairment tests of goodwill and determined that no adjustment was necessary to the carrying value. Maytag currently has no indefinite lived intangible assets other than goodwill. Amortization expense is expected to be approximately $1 million per year for 2003 through 2007 for intangibles that remain subject to amortization provisions.

 

During the third quarter of 2002, Maytag finalized the valuation of Amana Appliance’s net assets that were purchased August 1, 2001. As a result, $20.5 million of goodwill was recorded in the third quarter of 2002. The purchase contract contained a price adjustment mechanism that was ultimately settled in the fourth quarter of 2003, resulting in a payment to Maytag of $13.5 million. The $13.5 million settlement included $1.6 million of interest with the remaining $11.9 million of the settlement recorded as a reduction to the originally recorded $20.5 million of goodwill.

 

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The Company’s pro forma information for intangible assets that are no longer being amortized effective December 30, 2001 consisted of the following:

 

In thousands except per share data


   2003

   2002

   2001

Income from continuing operations before cumulative effect of accounting change - as reported

   $ 114,378    $ 191,401    $ 162,367

Goodwill amortization included in reported results

     —        —        10,033
    

  

  

Income from continuing operations before cumulative effect of accounting change - pro forma

   $ 114,378    $ 191,401    $ 172,400
    

  

  

Diluted earnings per share - reported

   $ 1.45    $ 2.44    $ 2.07

Diluted earnings per share - pro forma

     —        —        2.19

Net income - as reported

   $ 120,133    $ 188,794    $ 47,736

Goodwill amortization included in reported results

     —        —        10,033
    

  

  

Net income - pro forma

   $ 120,133    $ 188,794    $ 57,769
    

  

  

Diluted earnings per share - reported

   $ 1.53    $ 2.40    $ 1.41

Diluted earnings per share - pro forma

     —        —        1.54

 

Inventories

 

Inventories consisted of the following:

 

In thousands


   January 3
2004


   December 28
2002


Raw materials

   $ 76,024    $ 71,563

Work in process

     51,422      51,919

Finished goods

     415,767      422,309

Supplies

     9,423      8,736
    

  

Total FIFO cost

     552,636      554,527

Less excess of FIFO cost over LIFO

     84,291      86,094
    

  

Inventories

   $ 468,345    $ 468,433
    

  

 

Inventory costs are determined by the last-in, first-out (LIFO) method for approximately 91 percent and 92 percent of the Company’s inventories at January 3, 2004 and December 28, 2002, respectively.

 

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Table of Contents

Income Taxes

 

Deferred income taxes reflect the expected future tax consequences of temporary differences between the book carrying amounts and the tax basis of assets and liabilities. Deferred tax assets and liabilities consisted of the following:

 

In thousands


   January 3
2004


    December 28
2002


 

Deferred tax assets (liabilities):

                

Property, plant and equipment

   $ (132,696 )   $ (114,907 )

Postretirement benefit liability

     200,427       192,847  

Product warranty/liability accruals

     56,451       46,308  

Pensions and other employee benefits

     124,410       128,963  

Advertising and sales promotion accruals

     7,836       11,160  

Capital losses

     32,650       32,811  

Other – net

     (4,037 )     (430 )
    


 


       285,041       296,752  

Less valuation allowance for deferred tax assets

     38,171       39,115  
    


 


Net deferred tax assets

   $ 246,870     $ 257,637  
    


 


Recognized in Consolidated Balance Sheets:

                

Deferred tax assets – current

   $ 63,185     $ 66,911  

Deferred tax assets – noncurrent

     183,685       190,726  
    


 


Net deferred tax assets

   $ 246,870     $ 257,637  
    


 


 

The Company has both recognized and unrecognized capital loss carryforwards for tax purposes. These capital losses can only be offset against capital gains and expire five years after they are recognized. The Company has $45.7 million of recognized capital loss carryforwards at January 3, 2004 that will begin to expire at December 31, 2006. The change in the valuation allowance in 2003 compared to 2002 shown in the table above resulted primarily from the use of capital loss carryforwards.

 

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Components of the provision for income taxes consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


   December 29
2001


 

Current provision:

                       

Federal

   $ 3,308     $ 26,229    $ 39,408  

State

     (1,586 )     2,654      6,584  
    


 

  


       1,722       28,883      45,992  
    


 

  


Deferred provision (benefit):

                       

Federal

     49,879       64,714      (17,611 )

State

     6,781       6,926      (1,200 )
    


 

  


       56,660       71,640      (18,811 )
    


 

  


Provision for income taxes

   $ 58,382     $ 100,523    $ 27,181  
    


 

  


 

The reconciliation of the United States federal statutory tax rate to the Company’s effective tax rate consisted of the following:

 

     Year Ended

 
     January 3
2004


    December 28
2002


   

December 29

2001


 

U.S. statutory rate applied to income from continuing operations before income taxes, minority interests, and cumulative effect of accounting change

   35.0 %   35.0 %   35.0 %

Increase (reduction) resulting from:

                  

Tax credits

   (2.3 )   (1.2 )   (2.1 )

Difference due to minority interest

   —       (0.8 )   (3.3 )

State income taxes, net of federal tax benefit

   1.9     2.1     1.7  

Audit settlement

   (1.0 )   —       (19.8 )

Amortization of goodwill

   —       —       1.6  

Other - net

   0.2     (1.1 )   0.2  
    

 

 

Effective tax rate

   33.8 %   34.0 %   13.3 %
    

 

 

 

Since the Company plans to continue to finance expansion and operating requirements of subsidiaries outside the United States through reinvestment of the undistributed earnings of these subsidiaries (approximately $14.7 million at January 3, 2004), taxes that would result from potential distributions have only been provided on the portion of such earnings projected to be distributed in the future. If such earnings were distributed beyond the amount for which taxes have been provided, additional taxes payable would be eliminated substantially by available tax credits arising from taxes paid outside the United States.

 

Income tax refunds received, net of all federal, foreign and state taxes paid during 2003 were $29 million. Federal, foreign and state income taxes paid, net of refunds received, during 2002 and 2001 were $54 million and $31 million, respectively.

 

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Table of Contents

The cumulative tax effect of the minimum pension liability adjustment component of comprehensive income was $255.3 million and $209.4 million in 2003 and 2002, respectively. For 2003 and 2002, the tax effects of the cumulative foreign currency translation adjustment loss component of comprehensive income was recorded as a deferred tax asset with corresponding valuation allowance. For 2003 and 2002 the cumulative unrealized gain and loss on securities component of comprehensive income was recorded as a deferred tax liability and a deferred tax asset with corresponding valuation allowance, respectively.

 

Notes Payable

 

Notes payable at January 3, 2004 consisted of commercial paper borrowings of $71.5 million. The weighted-average interest rate on commercial paper borrowings was 1.1 percent at January 3, 2004. Notes payable at December 28, 2002 consisted of commercial paper borrowings of $178.6 million. The weighted-average interest rate on commercial paper borrowings was 2.1 percent at December 28, 2002.

 

The Company’s commercial paper program is supported by two credit agreements with a consortium of lenders that provide revolving credit facilities of $200 million each, totaling $400 million. These agreements expire April 29, 2004 and May 3, 2004, respectively. The credit agreements include financial covenants with respect to interest coverage and debt to earnings before interest, taxes, depreciation and amortization. Maytag was in compliance with these covenants as of January 3, 2004. The Company expects to enter into new credit agreements similar in amount, terms and conditions as those set to expire in 2004.

 

Long-Term Debt

 

Long-term debt consisted of the following:

 

In thousands


   January 3
2004


   December 28
2002


Medium-term notes, maturing from 2004 to 2015, from 5% to 9.03% with interest payable semiannually

   $ 643,230    $ 652,230

Public Income NotES, with interest payable quarterly:

             

Due August 1, 2031 at 7.875%

     250,000      250,000

Employee stock ownership plan notes payable semiannually through July 2, 2004 at 5.13%

     3,530      14,120

Other

     2,575      17,729
    

  

Total

     899,335      934,079

Less current portion of long-term debt

     24,503      195,312
    

  

Long-term debt

   $ 874,832    $ 738,767
    

  

 

Interest paid during 2003, 2002 and 2001 was $65.0 million, $72.5 million and $70.1 million, respectively. When applicable, the Company capitalizes interest incurred on funds used to construct property, plant and equipment. Interest capitalized during 2003, 2002 and 2001 was $2.7 million, $1.1 million and $1.1 million, respectively.

 

The aggregate maturities of long-term debt in each of the next five years and thereafter are as follows (in thousands): 2004—$24,503; 2005—$6,044; 2006—$411,890; 2007—$8,000; thereafter—$448,898.

 

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Table of Contents

In 2003, the Company issued $200 million in medium-term notes with a fixed interest rate of 5.0 percent due May 15, 2015.

 

The Public Income NotES grant the Company the right to call the notes, at par, upon 30 days notice, after August 6, 2006.

 

The Company enters into interest rate swap contracts to exchange the interest rate payments associated with long-term debt to variable rate payments based on LIBOR plus an agreed upon spread. For additional disclosures regarding the Company’s interest rate swap contracts, see “Financial Instruments” section in the Notes to Consolidated Financial Statements.

 

Accrued Liabilities

 

Accrued liabilities consisted of the following:

 

In thousands


  

January 3

2004


   December 28
2002


Warranties

   $ 74,873    $ 74,284

Advertising and sales promotion

     70,797      63,241

Restructuring reserve

     15,326      4,110

Other

     84,939      86,836
    

  

Accrued liabilities

   $ 245,935    $ 228,471
    

  

 

Other accrued liabilities primarily contain accruals for property taxes, interest payable, workers compensation and insurance.

 

Warranty Reserve

 

Maytag provides a basic limited warranty for all of its major appliance, floor care and commercial products. The specific terms and conditions of those warranties vary depending upon the product sold. Maytag estimates the costs that may be incurred and records a liability in the amount of such costs at the time product revenue is recognized. Factors that affect Maytag’s warranty liability include the number of units shipped to customers, historical and anticipated rates of warranty claims and cost per claim. Maytag periodically assesses the adequacy of its recorded warranty liability and adjusts the amount as necessary.

 

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Table of Contents

Changes in warranty liability during 2003 and 2002 are as follows:

 

     Year ended

 

Warranty reserve (in thousands)


   January 3,
2004


    December 28,
2002


 

Balance at beginning of period

   $ 100,489     $ 111,725  

Warranties accrued during the period

     115,032       108,416  

Settlements made during the period

     (121,109 )     (112,884 )

Changes in liability for adjustments during the period, including expirations

     8,814       (6,768 )
    


 


Balance at end of period

   $ 103,226     $ 100,489  
    


 


Warranty reserve-current portion

     74,873       74,284  

Warranty reserve-noncurrent portion

     28,353       26,205  
    


 


Total warranty reserve at end of period

   $ 103,226     $ 100,489  
    


 


 

In addition to the basic limited warranty, an optional extended warranty is offered to retail purchasers of the Company’s major appliances. Sales of extended warranties are recorded as deferred revenue within accrued liabilities on the Consolidated Balance Sheet. Deferred revenue is amortized into income on a straight-line basis over the length of the extended warranty contracts For sales of extended warranties prior to July 1, 2003, the majority of this exposure has been transferred to a third party insurance provider. Premiums paid for this insurance have been recorded as deferred charges on the Consolidated Balance Sheet and amortized to expense on a straight-line basis over the life of the extended warranty contracts. Starting in the third quarter of 2003, Maytag elected to self-insure all obligations on sales of extended warranties. As a result of this change, payments on extended warranty contracts will be expensed as incurred. This is not expected to have a material effect on the Company’s consolidated financial position, results of operations or cash flows.

 

Pension Benefits

 

The Company provides noncontributory defined benefit pension plans for most employees. Plans covering salaried, management and some nonunion hourly employees generally provide pension benefits that are based on an average of the employee’s earnings and credited service. Plans covering union hourly and other nonunion hourly employees generally provide benefits of stated amounts for each year of service. The Company’s funding policy for the plans is to contribute amounts sufficient to meet the minimum funding requirement of the Employee Retirement Income Security Act of 1974, plus any additional amounts that the Company may determine to be appropriate. In 2003, certain Maytag employees were given a one-time opportunity to transfer their pension to a cash balance pension plan. Approximately 33 percent of all the Company’s employees became participants in the cash balance plan.

 

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Table of Contents

The reconciliation of the beginning and ending balances of the projected benefit obligation, reconciliation of the beginning and ending balances of the fair value of plan assets, funded status of plans and amounts recognized in the Consolidated Balance Sheets consisted of the following:

 

In thousands


   January 3
2004


    December 28
2002


 

Change in projected benefit obligation:

                

Benefit obligation at beginning of year

   $ 1,495,255     $ 1,333,728  

Service cost

     31,365       33,352  

Interest cost

     101,479       96,902  

Amendments

     820       4,498  

Actuarial loss

     121,686       104,921  

Benefits paid

     (133,313 )     (92,239 )

Curtailments/settlements

     5,854       13,956  

Other (foreign currency)

     1,563       137  
    


 


Benefit obligation at end of year

     1,624,709       1,495,255  
    


 


Change in plan assets:

                

Fair value of plan assets at beginning of year

     854,005       881,007  

Actual return on plan assets

     129,134       (73,009 )

Employer contributions through measurement date

     193,119       138,108  

Benefits paid

     (133,313 )     (92,239 )

Other (foreign currency)

     1,832       138  
    


 


Fair value of plan assets at end of year

     1,044,777       854,005  
    


 


Funded status of plan

     (579,932 )     (641,250 )

Unrecognized actuarial loss

     725,179       650,541  

Unrecognized prior service cost

     66,615       79,006  

Unrecognized transition assets

     (240 )     (168 )

Employer contributions subsequent to measurement date

     130,000       55,000  
    


 


Net amount recognized

   $ 341,622     $ 143,129  
    


 


Amounts recognized in the Consolidated Balance Sheets consisted of:

                

Prepaid pension cost

   $ 1,666     $ 1,677  

Intangible pension asset

     66,615       79,139  

Accrued pension cost (net of contributions subsequent to measurement date)

     (398,495 )     (488,751 )

Accumulated other comprehensive income (pretax)

     671,836       551,064  
    


 


Net pension asset

   $ 341,622     $ 143,129  
    


 


 

The cumulative tax effect of the minimum pension liability adjustment component of accumulated comprehensive income was $255.3 million and $209.4 million in 2003 and 2002, respectively. These were recorded as deferred tax assets on the Consolidated Balance Sheets. On a net of tax basis, the minimum pension liability components of accumulated comprehensive income within shareowners’ equity were $416.5 million and $341.7 million as January 3, 2004 and December 28, 2002, respectively.

 

As allowed by FASB Statement No. 87, “Employers’ Accounting for Pensions,” the Company uses a September 30 measurement date to compute its minimum pension liability. Subsequent to the measurement dates in 2003 and 2002, Maytag made cash contributions of $130 million and $55 million, respectively, to the pension plan that reduced accrued pension cost on the Consolidated Balance Sheets as of January 3, 2004 and December 28, 2002.

 

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Table of Contents

Assumptions used in determining net periodic pension cost for the plans in the United States consisted of the following:

 

     2003

    2002

    2001

 

Discount rates

   7.00 %   7.50 %   7.75 %

Rates of increase in compensation levels

                  

Salaried locations

   4.25 %   4.75 %   5.25 %

Nonunion hourly locations

   3.00 %   3.25 %   3.75 %

Expected long-term rate of return on assets

   8.75 %   9.00 %   9.50 %

 

Maytag’s overall expected long-term rate of return on assets is 8.75%. This is based on the asset allocation within the plan assets as well as the historical and future expected returns for each of the asset classes within the portfolio. The future expected returns on the asset classes are based on current market factors such as interest rates and expected market returns. Maytag determines the asset return component of pension expense on a market-related valuation of assets that smoothes actual returns and reduces year-to-year net periodic pension cost volatility. As of January 3, 2004, Maytag had cumulative asset losses of approximately $183 million, which remain to be recognized in the calculation of the market-related value of assets.

 

Assumptions used in determining projected benefit obligations for the plans in the United States consisted of the following:

 

     2003

    2002

    2001

 

Discount rates

   6.50 %   7.00 %   7.50 %

Rates of increase in compensation levels

                  

Salaried locations

   4.00 %   4.25 %   4.75 %

Nonunion hourly locations

   3.00 %   3.00 %   3.25 %

 

Due to an increase in the fair market value of the assets in 2003, the under-funded status of the pension plan decreased from $641.3 million at December 28, 2002 to $579.9 million at January 3, 2004. This was partially offset by an increase in the pension benefit obligation. The fair market value of the assets increased due to increased employer contributions and gains on plan assets which more than offset benefit payments. The primary reasons for the increase in the pension benefit obligation were interest costs and $121.7 million in actuarial losses. The actuarial losses were primarily the result of a revision to the discount rate assumption.

 

The Company amended its pension plans in 2003, 2002 and 2001 to include several benefit improvements for plans covering both salaried and hourly employees.

 

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Table of Contents

The components of net periodic pension cost consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Components of net periodic pension cost:

                        

Service cost

   $ 31,365     $ 33,352     $ 29,927  

Interest cost

     101,479       96,902       91,675  

Expected return on plan assets

     (100,939 )     (96,580 )     (95,929 )

Amortization of transition assets

     2       (163 )     (391 )

Amortization of prior service cost

     13,272       15,399       15,218  

Recognized actuarial loss

     19,000       3,651       196  

Curtailments/settlements

     5,791       26,284       2,423  

Portion of net periodic pension cost classified in discontinued operations

     —         —         (882 )
    


 


 


Net periodic pension cost

   $ 69,970     $ 78,845     $ 42,237  
    


 


 


 

Net periodic pension cost for 2003 included a curtailment charge of $5.2 million for early retirement incentives related to a salaried workforce reduction. Net periodic pension cost for 2002 included a curtailment charge related to the announced closing of the Galesburg manufacturing facility (see “Restructuring Charges” section in the Notes to Consolidated Financial Statements). Excluding the curtailment charges, pension cost increased due to higher amortization of unrecognized actuarial losses resulting from the difference between expected and actual return on plan assets and past changes in pension assumptions. This was partially offset by lower service costs and amortization of prior service cost.

 

The accumulated benefit obligation for all pension plans as of the 2003 and 2002 measurement dates was $1,571,534 and $1,396,292, respectively (in thousands).

 

     Year ended

Pension plans with an accumulated benefit obligation in excess of plan assets

(in thousands)


   January 3
2004


   December 28
2003


Projected benefit obligation

   1,624,709    1,491,420

Accumulated benefit obligation

   1,571,534    1,392,467

Fair value of plan assets

   1,044,777    849,546

 

Maytag employs a total investment return approach whereby a mix of equity and debt securities are used to maximize the long-term return of plan assets for a prudent level of risk. The investment portfolio contains a diversified blend of equity and debt securities. Furthermore, equity investments are diversified across domestic and international stocks as well as large and small capitalizations. Investment risk is measured and monitored on an ongoing basis through quarterly investment portfolio reviews, annual liability measurements and periodic asset/liability studies. The target allocation of equity securities is 68 percent of the plan assets. The target allocation of debt securities is 32 percent of the plan assets. The target allocations remained consistent for the 2003 and 2002 measurement dates.

 

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Table of Contents

Postretirement Benefits

 

The Company provides postretirement health care and life insurance benefits for certain employee groups in the United States. Most of the postretirement plans are contributory and contain certain other cost sharing features such as deductibles and coinsurance. The plans are unfunded. Employees do not vest and these benefits are subject to change. Death benefits for certain retired employees are funded as part of, and paid out of, pension plans.

 

The reconciliation of the beginning and ending balances of the accumulated benefit obligation, reconciliation of the beginning and ending balances of the fair value of plan assets, funded status of plans and amounts recognized in the Consolidated Balance Sheets consisted of the following:

 

In thousands


   January 3
2004


    December 28
2002


 

Change in accumulated benefit obligation:

                

Benefit obligation at beginning of year

   $ 729,202     $ 498,009  

Service cost

     20,137       17,973  

Interest cost

     46,539       36,114  

Actuarial loss

     82,648       209,295  

Curtailments

     —         9,809  

Amendments

     (35,400 )     (1,401 )

Benefits paid

     (49,876 )     (40,597 )
    


 


Benefit obligation at end of year

     793,250       729,202  
    


 


Change in plan assets:

                

Fair value of plan assets at beginning of year

     —         —    

Employer contributions

     49,876       40,597  

Benefits paid

     (49,876 )     (40,597 )
    


 


Fair value of plan assets at end of year

     —         —    
    


 


Funded status of plan

     (793,250 )     (729,202 )

Unrecognized actuarial loss

     289,079       217,257  

Unrecognized prior service benefit

     (33,934 )     (5,565 )
    


 


Postretirement benefit liability

   $ (538,105 )   $ (517,510 )
    


 


 

In 2003, Maytag eliminated the postretirement benefits for certain employees. The impact of this change in benefits is reflected in the amendments and unrecognized prior service benefits in the above table. This benefit will be amortized and recognized as a reduction in expense in current and future years.

 

Assumptions used in determining net periodic postretirement benefit cost consisted of the following:

 

     2003

    2002

    2001

 

Health care cost trend rates (1):

                  

Current year

   10.0 %   6.50 %   5.00 %

Rate to which the cost trend rate is assumed to decline (ultimate trend rate)

   5.00 %   5.00 %   5.00 %

Year in which the ultimate trend rate is reached

   2007     2005     2001  

Discount rates

   7.00 %   7.50 %   7.75 %

(1) Weighted-average annual assumed rate of increase in the per capita cost of covered benefits.

 

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Assumptions used in determining accumulated benefit obligation consisted of the following:

 

     2003

    2002

 

Health care cost trend rates (1):

            

Next fiscal year

   8.00 %   10.0 %

Rate to which the cost trend rate is assumed to decline (ultimate trend rate)

   5.00 %   5.00 %

Year in which the ultimate trend rate is reached

   2007     2007  

Discount rates

   6.50 %   7.00 %

(1) Weighted-average annual assumed rate of increase in the per capita cost of covered benefits.

 

The actuarial losses of $82.6 million and $209.3 million in the reconciliation of the 2003 and 2002 accumulated benefit obligation primarily represent the impact of the change in the assumptions described above. The plans were amended in 2003, 2002 and 2001 to include additional cost sharing features for employees.

 

The components of net periodic postretirement cost consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Components of net periodic postretirement cost:

                        

Service cost

   $ 20,137     $ 17,973     $ 14,907  

Interest cost

     46,539       36,114       32,640  

Amortization of prior service (benefit) cost

     (7,030 )     (1,234 )     168  

Recognized actuarial loss (gain)

     11,063       —         (1,211 )

Curtailment losses

     —         8,073       175  

Portion of net periodic postretirement cost classified in discontinued operations

     —         —         (196 )
    


 


 


Net periodic postretirement cost

   $ 70,709     $ 60,926     $ 46,483  
    


 


 


 

The net periodic postretirement cost in 2002 included a curtailment charge related to the announced closing of the Galesburg manufacturing facility (see “Restructuring Charges” section in the Notes to Consolidated Financial Statements). Net periodic postretirement cost increased in 2003 due to higher amortization of unrecognized actuarial losses and increased interest costs resulting from the higher postretirement benefit liability. This was partially offset by an increase in amortization of prior service benefit that resulted from the elimination of postretirement benefits for certain salaried employees during the year.

 

The assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. The effect of a one-percentage-point change in assumed health care cost trend rates consisted of the following:

 

In thousands


   1-Percentage-Point
Increase


  1-Percentage-Point
Decrease


 

Increase/(decrease) in total postretirement service and interest cost components

   $ 9,396   $ (8,150 )

Increase/(decrease) to postretirement benefit obligation

     83,855     (74,857 )

 

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Table of Contents

Leases

 

The Company leases buildings, machinery, equipment and automobiles under operating leases. Rental expense for operating leases amounted to $34.3 million, $33.3 million, and $27.9 million for 2003, 2002, and 2001, respectively.

 

Future minimum lease payments for operating leases as of January 3, 2004 consisted of the following:

 

Year Ending


   In thousands

2004

   $ 25,646

2005

     22,303

2006

     16,854

2007

     11,648

2008

     5,841

Thereafter

     21,841
    

Total minimum lease payments

   $ 104,133
    

 

Financial Instruments

 

The Company uses foreign currency exchange forward contracts to manage the currency exchange risk related to sales denominated in foreign currencies. The counterparties to the contracts are high credit quality international financial institutions. Forward contracts used by the Company include contracts for the exchange of Canadian and Australian dollars to U.S. dollars to hedge the sale of appliances manufactured in the United States and sold to customers in Canada and Australia. The fair values of the contracts gave rise to a loss of $3.5 million as of January 3, 2004, and a gain of $0.1 million as of December 28, 2002 which loss or gain was recognized in Other current liabilities or assets, respectively, in the Consolidated Balance Sheets. The gains and losses associated with changes in fair value of the contracts are recorded in Other-net in the Consolidated Statements of Income. In 2003, a $5.9 million loss was recorded from foreign currency exchange rates fluctuation that was included in Other income (loss) on the Consolidated Statement of Income. The gains and losses on contracts were not significant in 2002 and 2001. As of January 3, 2004 and December 28, 2002, the Company had open foreign currency forward contracts, all with maturities of less than twelve months, in the amount of $131.2 million and $32.9 million, respectively.

 

The Company uses commodity swap agreements to manage the risk related to changes in the underlying material prices of component parts used in the manufacture of home and commercial appliances. The fair value gains of the contracts of $1.3 million as of January 3, 2004 and $0.5 million as of December 28, 2002 were recognized in Other current assets in the Consolidated Balance Sheets. For 2003, 2002 and 2001, $0.7 million of gains, $0.5 million of losses, and $0.9 million of gains were recognized in Other-net, in the Consolidated Income Statements from these contracts, respectively. As of January 3, 2004 and December 28, 2002, the Company had open commodity swap contracts in the amount of U.S. $3.5 million and U.S. $6.0 million, respectively. Open contracts as of January 3, 2004 have maturities of less than twelve months.

 

The Company had a trading program of interest rate swaps that it marked to market each period. The swap transactions involved the exchange of Canadian variable interest and fixed interest rate instruments. The five swap transactions, which had a total notional amount of $53.8 million as of December 28, 2002, matured on June 10, 2003. At December 28, 2002, the fair value of the swap positions of $4.7 million was reflected in Other noncurrent liabilities in the Consolidated Balance Sheets. In 2003, 2002 and 2001, the Company incurred net interest expense of $0.1 million, $0.2 million and $1.3 million, respectively in connection with these swap transactions. The payments made or received as well as the mark to market adjustment are recognized in the Interest expense component of the Consolidated Statements of Income.

 

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Table of Contents

The Company uses interest rate swap contracts to adjust the proportion of total debt that is subject to variable and fixed interest rates. To manage associated cost of this debt, the Company enters into interest rate swaps, in which the Company agrees to exchange, at specified intervals, the difference between interest amounts calculated by reference to an agreed upon notional principal amount. These swap contracts are used to hedge the fair value of certain medium term notes. The contracts are a perfect hedge as their terms, interest rates and payment dates exactly match the underlying debt. At January 3, 2004 and December 28, 2002, the Company had outstanding interest rate swap agreements with notional amounts totaling $375 million and $250 million, respectively. Under these agreements, the Company receives weighted average fixed interest rates of 6.38 percent and pays floating interest rates based on LIBOR rates plus an agreed upon spread, or a weighted average interest rate of 4.57 percent, as of January 3, 2004. Maytag had interest rate swaps designated as fair value hedges of underlying fixed rate debt obligations with a fair market value as of January 3, 2004 and December 28, 2002 of a loss of $(8.8) million and a gain of $9.3 million, respectively, with the change due mainly to increases in interest rates. The fair value of the hedge instruments and the underlying debt obligations are reflected as Other noncurrent liabilities and Long-term debt as of January 3, 2004 and Other noncurrent assets and Long-term debt as of December 28, 2002, of the Consolidated Balance Sheets, respectively, with equal and offsetting unrealized gains and losses in the Interest expense component of the Consolidated Statements of Income. Payments made or received are recognized in Interest expense.

 

Financial instruments that subject the Company to concentrations of credit risk primarily consist of accounts receivable from customers. The majority of the Company’s sales are derived from the home appliance segment that sells predominantly to retailers. These retail customers range from major national retailers to independent retail dealers and distributors. In some instances, the Company retains a security interest in the product sold to customers. While the Company has experienced losses in collection of accounts receivable due to business failures in the retail environment, the assessed credit risk for existing accounts receivable is provided for in the allowance for doubtful accounts.

 

The Company used various assumptions and methods in estimating fair value disclosures for financial instruments. The carrying amounts of cash and cash equivalents, accounts receivable and notes payable approximated their fair value due to the short maturity of these instruments. The fair values of long-term debt were estimated based on quoted market prices, if available, or quoted market prices of comparable instruments. The fair values of interest rate swaps, foreign currency contracts and commodity swaps were estimated based on amounts the Company would pay to terminate the contracts at the reporting date.

 

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Table of Contents

The carrying amounts and fair values of the Company’s financial instruments, consisted of the following:

 

     January 3, 2004

    December 28, 2002

 

In thousands


   Carrying
Amount


   

Fair

Value


    Carrying
Amount


   

Fair

Value


 

Cash and cash equivalents

   $ 6,756     $ 6,756     $ 8,106     $ 8,106  

Accounts receivable

     596,832       596,832       586,447       586,447  

Notes payable

     (71,491 )     (71,491 )     (178,559 )     (178,559 )

Long-term debt

     (899,335 )     (944,292 )     (934,079 )     (995,804 )

Interest rate swaps -trading

     —         —         (4,703 )     (4,703 )

Interest rate swaps-non-trading

     (8,751 )     (8,751 )     9,257       9,257  

Foreign currency contracts

     (3,409 )     (3,409 )     90       90  

Commodity swap contracts

     1,278       1,278       531       531  

 

For additional disclosures regarding the Company’s notes payable, see the “Notes Payable” section in the Notes to Consolidated Financial Statements. For additional disclosures regarding the Company’s long-term debt, see the “Long-Term Debt” section in the Notes to Consolidated Financial Statements.

 

Minority Interests

 

In 1999, the Company together with two newly established business trusts, issued units comprised of preferred securities of each Maytag Trust that provided for per annum distributions and a purchase contract requiring the unitholder to purchase shares of Maytag common stock from the Company. An outside investor purchased the units for a noncontrolling interest in the Maytag Trusts in the aggregate for $200 million. The Maytag Trusts used the proceeds from the sale of the units to purchase Maytag debentures. The terms of the debentures paralleled the terms of the preferred securities issued by the Maytag Trusts. For the first nine months of 2001, income attributed to such noncontrolling interest was reflected in Minority Interests in the Consolidated Statements of Income. Effective June 30, 2001, the outside investor’s noncontrolling interest in the Maytag Trust of $200 million was reflected in long-term debt. The income attributable to such noncontrolling interest was reflected as Interest expense in the third quarter of 2001. In September 2001, the Company terminated the Maytag Trusts in a transaction that included an early retirement of $200 million of this long-term debt at an after-tax cost of $5.2 million (net of an income tax benefit of $2.9 million) that was reflected as a loss on early retirement of debt on the Consolidated Statements of Income (see “Cumulative Effect of Accounting Change” section in the Notes to Consolidated Financial Statements regarding the accounting for the purchase contracts).

 

In the third quarter of 1997, the Company and a wholly-owned subsidiary of the Company contributed intellectual property and know-how with an appraised value of $100 million and other assets with a market value of $54 million to Anvil Technologies LLC (“LLC”), a newly formed Delaware limited liability company. An outside investor purchased from the Company a noncontrolling, member interest in the LLC for $100 million. The Company’s objective in this transaction was to raise low-cost, equity funds. For financial reporting purposes, the results of the LLC (other than those eliminated in consolidation) were included in the Company’s consolidated financial statements. The Credit Facility underlying the structure matured on June 30, 2002 and the Company purchased the noncontrolling interest in Anvil Technologies LLC from the outside investor for $99.9 million. Maytag financed this purchase with commercial paper classified as Notes payable on the Consolidated Balance Sheet.

 

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Table of Contents

The income attributable to the noncontrolling interests reflected in Minority interests in the Consolidated Statements of Income consisted of the following:

 

    Year Ended

 

In thousands


  January 3
2004


  December 28
2002


    December 29
2001


 

Maytag Trusts

  $  —     $ —       $ (6,963 )

Anvil Technologies LLC

    —       (3,732 )     (7,494 )
   

 


 


Minority interests

  $  —     $ (3,732 )   $ (14,457 )
   

 


 


 

Stock Plans

 

In 2002, the shareowners approved the 2002 Employee and Director Stock Incentive Plan that authorizes the issuance of up to 3.3 million shares of common stock of which no more than 0.5 million shares may be granted as restricted stock, freestanding Stock Appreciation Rights, performance shares or other awards. The Board of Director’s Compensation Committee establishes the vesting period and terms of stock options granted. Generally, the options become exercisable one to three years after the date of grant and have a maximum term of 10 years. There are stock options outstanding that were granted under previous plans with terms similar to the 2002 plan. Stock options granted under a previous Non-Employee Directors’ Stock Option Plan are immediately exercisable upon grant and generally have a maximum term of five years.

 

In the event of a change of Company control, all outstanding stock options become immediately exercisable under the above described plans. There were 1,522,500 and 2,452,909 shares available for future stock grants at January 3, 2004 and December 28 2002, respectively.

 

The Company has elected to follow APB 25, “Accounting for Stock Issued to Employees,” and recognizes no compensation expense for stock options as the option price under the plan equals or is greater than the fair market value of the underlying stock at the date of grant. Pro forma information regarding net income and earnings per share is required by FASB Statement No. 123, “Accounting for Stock-Based Compensation,” and has been determined as if the Company had accounted for its employee stock options under the fair value method of that Statement. The fair value of these stock options was estimated at the date of grant using a Black-Scholes option pricing model. For a table showing the effect on net income and earnings per share if the Company had applied the fair value recognition provision of FASB Statement No. 123, see “Summary of Significant Accounting Policies” above.

 

The Company’s weighted-average assumptions consisted of the following:

 

     2003

    2002

    2001

 

Risk-free interest rate

     3.50 %     3.52 %     4.08 %

Dividend yield

     2.75 %     2.55 %     2.28 %

Stock price volatility factor

     0.38       0.35       0.30  

Weighted-average expected life (years)

     5       5       5  

Weighted-average fair value of options granted-stock price equals grant price

   $ 7.63     $ 7.64     $ 7.60  

Weighted-average fair value of options granted-stock price greater than grant price

     —         —       $ 6.41  

 

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Table of Contents

For purposes of pro forma disclosures, the estimated fair value of options granted is amortized to expense over the options’ vesting period.

 

Stock option activity consisted of the following:

 

     Average
Price


   Option
Shares


 

Outstanding December 30, 2000

   32.71    8,171,417  

Granted-stock price equals grant price

   29.35    1,269,649  

Granted-stock price greater than grant price

   39.12    353,691  

Exercised

   19.61    (429,240 )

Canceled or expired

   44.95    (691,071 )
         

Outstanding December 29, 2001

   32.16    8,674,446  

Granted-stock price equals grant price

   27.18    834,750  

Exercised

   21.44    (1,101,875 )

Canceled or expired

   38.04    (647,519 )
         

Outstanding December 28, 2002

   32.65    7,759,802  

Granted-stock price equals grant price

   25.93    1,040,600  

Exercised

   16.52    (90,047 )

Canceled or expired

   41.26    (705,383 )
         

Outstanding January 3, 2004

   31.20    8,004,972  
         

Exercisable options:

           

December 29, 2001

   29.45    4,739,944  

December 28, 2002

   35.11    5,061,748  

January 3, 2004

   32.98    5,513,604  

 

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Table of Contents

Information with respect to stock options outstanding and stock options exercisable as of January 3, 2004 consisted of the following:

 

     Options Outstanding

   Options Exercisable

Range of Exercise Prices


   Number
Outstanding


   Weighted
Average
Remaining Life


   Weighted
Average
Exercise Price


   Number
Exercisable


   Weighted
Average
Exercise Price


$15.63-$16.00

   86,860    0.9    $ 15.63    86,860    $ 15.63

$17.63-$24.86

   1,071,980    2.7      18.71    1,061,480      18.65

$25.31-$26.65

   1,701,500    9.5      25.87    233,134      25.58

$27.34-$35.45

   3,250,790    6.5      29.91    2,260,822      30.33

$40.47-$47.21

   1,834,869    5.5      45.42    1,812,335      45.43

$52.22-$70.94

   58,973    2.7      64.21    58,973      64.21
    
              
      
     8,004,972                5,513,604       
    
              
      

 

The Company issued stock units to various directors in conjunction with the termination of a director pension plan. The stock units allow the holder to convert one stock unit into one common share at date of termination. All directors are vested and dividends are paid out in the form of additional stock units. An expense of $2.7 million was recognized based on the fair market value of the stock unit at the date of grant. As of January 3, 2004, there were 60,152 stock units outstanding.

 

Employee Stock Ownership Plan

 

The Company established an Employee Stock Ownership Plan (ESOP) and a related trust issued debt and used the proceeds to acquire shares of the Company’s stock for future allocation to ESOP participants. ESOP participants generally consist of all United States employees except certain groups covered by a collective bargaining agreement. The Company guarantees the ESOP debt and reflects it in the Consolidated Balance Sheets as Long-term debt with a related amount shown in the Shareowners’ equity section as part of Employee stock plans. Dividends earned on the allocated and unallocated ESOP shares are used to service the debt. The Company is obligated to make annual contributions to the ESOP trust to the extent the dividends earned on the shares are less than the debt service requirements. As the debt is repaid, shares are released and allocated to plan participants based on the ratio of the current year debt service payment to the total debt service payments over the life of the loan. If the shares released are less than the shares earned by the employees, the Company contributes additional shares to the ESOP trust to meet the shortfall. All shares held by the ESOP trust are considered outstanding for earnings per share computations and dividends earned on the shares are recorded as a reduction to retained earnings.

 

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Table of Contents

The ESOP shares held in trust consisted of the following:

 

     January 3
2004


    December 28
2002


 

Original shares held in trust:

            

Released and allocated

   2,667,937     2,469,377  

Unreleased shares (fair value;

            

Fiscal 2003—$5,248,574; Fiscal 2002—$11,051,331)

   189,206     387,766  
    

 

     2,857,143     2,857,143  

Additional shares contributed and allocated

   1,487,940     1,109,858  

Shares withdrawn

   (1,436,087 )   (1,133,176 )
    

 

Total shares held in trust

   2,908,996     2,833,825  
    

 

 

The components of the total contribution to the ESOP trust consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Debt service requirement

   $ 7,652     $ 3,983     $ 8,238  

Dividends earned on ESOP shares

     (1,983 )     (1,014 )     (2,042 )
    


 


 


Cash contribution to ESOP trust

     5,669       2,969       6,196  

Fair market value of additional shares contributed

     8,587       8,194       4,257  
    


 


 


Total contribution to ESOP trust

   $ 14,256     $ 11,163     $ 10,453  
    


 


 


 

The components of expense recognized by the Company for the ESOP contribution consisted of the following:

 

     Year Ended

In thousands


   January 3
2004


   December 28
2002


   December 29
2001


Contribution classified as interest expense

   $ 654    $ 453    $ 1,178

Contribution classified as compensation expense

     13,602      10,710      9,275
    

  

  

Total expense for the ESOP contribution

   $ 14,256    $ 11,163    $ 10,453
    

  

  

 

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Table of Contents

Shareowners’ Equity

 

The share activity of the Company’s common stock consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Common stock

                  

Balance at beginning and end of period

   117,151     117,151     117,151  

Treasury stock

                  

Balance at beginning of period

   (38,863 )   (40,287 )   (40,910 )

Purchase of common stock for treasury

   (43 )   —       (400 )

Stock issued under stock option plans

   90     1,103     427  

Stock issued under restricted stock awards, net

   —       (31 )   4  

Additional ESOP shares issued

   378     352     92  

Stock issued in business acquisition

   —       —       500  

Other

   27     —       —    
    

 

 

Balance at end of period

   (38,411 )   (38,863 )   (40,287 )
    

 

 

 

During 2003, the Company repurchased shares at a cost of $1 million from a nonqualified benefit plan. During 2001, the Company repurchased 400,000 shares associated with its share repurchase program at a cost of $28 million.

 

Pursuant to a Shareholder Rights Plan approved by the Company in 1998, each share of common stock carries with it one Right. Until exercisable, the Rights are not transferable apart from the Company’s common stock. When exercisable, each Right entitles its holder to purchase one one-hundredth of a share of preferred stock of the Company at a price of $165. The Rights will only become exercisable if a person or group acquires 20 percent (which may be reduced to not less than 10 percent at the discretion of the Board of Directors) or more of the Company’s common stock. In the event the Company is acquired in a merger or 50 percent or more of its consolidated assets or earnings power are sold, each Right entitles the holder to purchase common stock of either the surviving or acquired company at one-half its market price. The Rights may be redeemed in whole by the Company at a purchase price of $0.01 per Right. The preferred shares will be entitled to 100 times the aggregate per share dividend payable on the Company’s common stock and to 100 votes on all matters submitted to a vote of shareowners. The Rights expire May 2, 2008.

 

Supplementary Expense Information

 

Advertising costs and research and development expenses consisted of the following:

 

     Year Ended

In thousands


   January 3
2004


   December 28
2002


   December 29
2001


Advertising costs

   $ 140,971    $ 150,374    $ 137,654

Research and development expenses

     106,931      110,554      84,837

 

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Table of Contents

Earnings Per Share

 

     Year Ended

 

In thousands


   January 3
2004


   December 28
2002


    December 29
2001


 

Numerator for basic and diluted earnings per share-income from continuing operations before cumulative effect of accounting change

   $ 114,378    $ 191,401     $ 162,367  
    

  


 


Numerator for basic and diluted loss per share- discontinued operations

   $ 5,755    $ (2,607 )   $ (110,904 )
    

  


 


Numerator for basic loss per share- cumulative effect of accounting change

   $ —      $ —       $ (3,727 )

Adjustment for put options marked to market

     —        —         63,092  
    

  


 


Numerator for diluted earnings per share- cumulative effect of accounting change

   $ —      $ —       $ 59,365  
    

  


 


Numerator for basic earnings per share-net income

   $ 120,133    $ 188,794     $ 47,736  

Adjustment for put options marked to market

     —        —         63,092  
    

  


 


Numerator for diluted earnings per share-net income

   $ 120,133    $ 188,794     $ 110,828  
    

  


 


Denominator for basic earnings per share - weighted-average shares

     78,537      77,735       76,419  

Effect of dilutive securities:

                       

Stock option plans

     209      769       705  

Put options

     —        —         1,441  
    

  


 


Potential dilutive common shares

     209      769       2,146  
    

  


 


Denominator for diluted earnings per share - adjusted weighted-average shares

     78,746      78,504       78,565  
    

  


 


 

The computation of basic and diluted earnings per share consisted of the following: FASB Statement No. 128, “Earnings Per Share,” requires that income from continuing operations before cumulative effect of accounting change be used as the control number in determining whether potential common shares are dilutive or anti-dilutive to earnings per share. The 2001 cumulative effect of accounting change has two components: $63.1 million expense related to the recognition of the put option obligation and $59.4 million income related to the recognition of the purchase contracts asset (see discussion in “Cumulative Effect of Accounting Change” section in the Notes to Consolidated Financial Statements). The common shares related to the purchase contracts asset were excluded from diluted average shares outstanding as they were anti-dilutive to earnings per share from continuing operations before cumulative effect of accounting change. The common shares related to the put option obligation were included in diluted average shares outstanding as they were dilutive to earnings per share from continuing operations before cumulative effect of accounting change. Therefore, the expense associated with the put option obligation was excluded from the numerator in the calculation of diluted earnings per share for the cumulative effect of accounting change as the associated common shares were required to be included in the denominator.

 

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Table of Contents

For additional disclosures regarding stock plans, see the “Stock Plans” section in the Notes to Consolidated Financial Statements.

 

Environmental Remediation

 

The operations of the Company are subject to various federal, state and local laws and regulations intended to protect the environment, including regulations related to air and water quality and waste handling and disposal. The Company has received notices from the U.S. Environmental Protection Agency, state agencies and/or private parties seeking contribution, that it has been identified as a “potentially responsible party” (PRP), under the Comprehensive Environmental Response, Compensation and Liability Act, and may be required to share in the cost of cleanup with respect to such sites. The Company’s ultimate liability in connection with those sites may depend on many factors, including the volume of material contributed to the site, the number of other PRPs and their financial viability, and the remediation methods and technology to be used. The Company also has responsibility, subject to specific contractual terms, for environmental claims for assets or businesses that have previously been sold.

 

While it is possible the Company’s estimated undiscounted obligation of approximately $3 million for future environmental costs may change in the near term, the Company believes the outcome of these matters will not have a material adverse effect on its consolidated financial position, results of operations or cash flows. The accrual for environmental liabilities is reflected in Other noncurrent liabilities in the Consolidated Balance Sheets.

 

Commitments and Contingencies

 

The Company has contingent liabilities arising in the normal course of business, including pending litigation, environmental remediation, taxes and other claims. The Company’s legal department estimates the costs to settle pending litigation, including legal expenses, based on its experience involving similar cases, specific facts known, and, if applicable, based on judgments of outside counsel. The Company believes the outcome of these matters will not have a material adverse effect on its consolidated financial position, results of operations or cash flows. It is possible, however, that future results of operations, for any particular quarterly or annual period, could be materially affected by changes in Maytag’s estimates.

 

At January 3, 2004, the Company has outstanding commitments for capital expenditures of $73.3 million. As of January 3, 2004, the Company had approximately $44 million in stand-by letters of credit to back workers compensation claims, environmental costs and other business items in the event Maytag fails to fund these obligations.

 

Maytag has entered into long-term purchase agreements for various key raw materials and finished products. The minimum purchase obligations covered by these agreements aggregate approximately $18 million for each of the periods 2004 to 2006, $13 million for each of the periods 2007 and 2008, and $10 million for periods thereafter.

 

In February 2003, a jury entered a verdict of $2.1 million in compensatory damages and $17.9 million in punitive damages against Amana Company, L.P, the entity from which Maytag purchased the Amana businesses in 2001. The case involved the termination of a commercial distributorship for Amana products prior to Maytag’s acquisition of the Amana business. The punitive damage award was reduced to $10 million by the trial court after post-trial motions. The Company is appealing the entire verdict and believes that the ultimate resolution of the case will not have a material impact on its financial position.

 

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Table of Contents

Segment Reporting

 

The Company has two reportable segments: home and commercial appliances. The Company’s home appliance segment manufactures and sells appliances (laundry products, dishwashers, refrigerators, cooking appliances and floor care products). These products are sold primarily to major national retailers and independent retail dealers in North America and targeted international markets. The Company also sells in-home appliance services.

 

The Company’s commercial appliances segment manufactures and sells commercial cooking and vending equipment. These products are sold primarily to distributors, soft drink bottlers, restaurant chains and dealers in North America and targeted international markets.

 

The Company’s reportable segments are distinguished by the nature of products manufactured and sold and types of customers.

 

The Company evaluates performance and allocates resources to reportable segments primarily based on operating income. The accounting policies of the reportable segments are the same as those described in the summary of significant policies except that the Company allocates pension expense associated with its pension plan to each reportable segment while recording the pension assets and liabilities at corporate. In addition, the Company records its federal and state deferred tax assets and liabilities at corporate. Intersegment sales are not significant.

 

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Table of Contents

Financial information for the Company’s reportable segments consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Net sales

                        

Home appliances

   $ 4,537,970     $ 4,421,328     $ 3,954,890  

Commercial appliances

     253,896       244,703       230,161  
    


 


 


Consolidated total

   $ 4,791,866     $ 4,666,031     $ 4,185,051  
    


 


 


Operating income

                        

Home appliances

   $ 269,135     $ 395,712     $ 324,646  

Commercial appliances

     11,743       13,041       5,755  
    


 


 


Total for reportable segments

     280,878       408,753       330,401  

Corporate

     (52,585 )     (49,258 )     (41,249 )
    


 


 


Consolidated total

   $ 228,293     $ 359,495     $ 289,152  
    


 


 


Capital expenditures

                        

Home appliances

   $ 188,281     $ 215,023     $ 131,777  

Commercial appliances

     7,099       13,812       7,919  
    


 


 


Total for reportable segments

     195,380       228,835       139,696  

Corporate

     3,920       929       5,873  
    


 


 


Consolidated total

   $ 199,300     $ 229,764     $ 145,569  
    


 


 


Depreciation and amortization

                        

Home appliances

   $ 151,752     $ 150,356     $ 145,243  

Commercial appliances

     6,122       4,993       6,299  
    


 


 


Total for reportable segments

     157,874       155,349       151,542  

Corporate

     7,911       8,359       7,433  
    


 


 


Consolidated total

   $ 165,785     $ 163,708     $ 158,975  
    


 


 


Goodwill, net

                        

Home appliances

   $ 253,863     $ 265,802     $ 245,251  

Commercial appliances

     15,150       15,150       15,150  
    


 


 


Total for reportable segments

   $ 269,013     $ 280,952     $ 260,401  
    


 


 


Total assets

                        

Home appliances

   $ 2,288,085     $ 2,304,219     $ 2,264,575  

Commercial appliances

     125,154       117,600       103,034  
    


 


 


Total for reportable segments

     2,413,239       2,421,819       2,367,609  

Corporate

     475,390       544,326       613,541  

Discontinued operations

     135,511       138,104       149,901  
    


 


 


Consolidated total

   $ 3,024,140     $ 3,104,249     $ 3,131,051  
    


 


 


 

In 2003, the Company recorded restructuring charges in operating income of $64.9 million with $63.6 million, $0.2 million and $1.1 million in Home appliances, Commercial appliances and Corporate, respectively. The Home appliance segment also recorded restructuring charges for asset impairment of $11.2 million and a loss on investment of $7.2 million.

 

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In 2002, application of the nonamortization provisions of Statement No. 142, “Goodwill and Other Intangible Assets,” effective for fiscal years beginning after December 15, 2001, resulted in an increase in operating income of $9.1 and $0.9 for the Home appliance and Commercial appliance segment, respectively. In 2002, the Company recorded restructuring charges of $67.1 million and an $8.3 million gain on the sale of a distribution center in operating income of the Home appliance segment. The Home appliance segment included a full year of net sales from Amana that was acquired effective August 1, 2001. Maytag integrated Amana activities within its existing appliance organization during 2002, and Amana’s 2002 earnings are not distinguishable.

 

For 2001, the Home appliance segment included $294.8 million of Amana net sales. In 2001, the Company recorded restructuring charges in operating income of $9.8 million with $7.9 million, $0.7 million and $1.2 million recorded in Home appliances, Commercial appliances and Corporate, respectively.

 

For additional disclosures regarding the restructuring charges, see the “Restructuring Charges” section in the Notes to Consolidated Financial Statements. Corporate assets include such items as deferred tax assets, intangible pension assets and other assets.

 

During the third quarter of 2002, Maytag finalized the valuation of Amana’s net assets that were purchased August 1, 2001. As a result, $20.5 million of goodwill was recorded in the third quarter of 2002. The purchase contract contained a price adjustment mechanism was ultimately settled during the fourth quarter of 2003, resulting in a payment to Maytag of $13.5 million. The settlement included $1.6 million of interest with the remaining $11.9 million recorded as a reduction to the originally recorded $20.5 million of goodwill.

 

The reconciliation of segment profit to consolidated income from continuing operations before income taxes, minority interests and cumulative effect of accounting change consisted of the following:

 

     Year Ended

 

In thousands


   January 3
2004


    December 28
2002


    December 29
2001


 

Total operating income for reportable segments

   $ 280,878     $ 408,753     $ 330,401  

Corporate

     (52,585 )     (49,258 )     (41,249 )

Interest expense

     (52,763 )     (62,390 )     (64,828 )

Loss on early retirement of debt

     —         —         (8,079 )

Loss on investment

     (7,185 )     —         (7,230 )

Other - net

     4,415       (1,449 )     (5,010 )
    


 


 


Income from continuing operations, before income taxes, minority interests, and cumulative effect of accounting change

   $ 172,760     $ 295,656     $ 204,005  
    


 


 


 

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Table of Contents

Financial information related to the Company’s continuing operations by geographic area consisted of the following:

 

     Year Ended

In thousands


   January 3
2004


   December 28
2002


   December 29
2001


Net sales

                    

United States

   $ 4,289,314    $ 4,191,399    $ 3,815,213

Other countries

     502,552      474,632      369,838
    

  

  

Consolidated total

   $ 4,791,866    $ 4,666,031    $ 4,185,051
    

  

  

 

     Year Ended

In thousands


   January 3
2003


   December 28
2002


   December 29
2001


Long-lived assets

                    

United States

   $ 995,250    $ 1,046,263    $ 1,029,113

Other countries

     51,685      19,845      6,622
    

  

  

Consolidated total

   $ 1,046,935    $ 1,066,108    $ 1,035,735
    

  

  

 

Net sales are attributed to countries based on the location of customers. Long-lived assets consist of total property, plant and equipment. Sales to Sears, Roebuck and Co. represented 15%, 13% and 12% of consolidated net sales in 2003,2002 and 2001, respectively. Within the commercial appliance segment, the Company’s vending equipment sales are dependent upon a few major soft drink suppliers. The loss of one or more of these customers could have a significant adverse effect on the commercial appliance segment.

 

The Company uses basic raw materials such as steel, copper, aluminum, rubber and plastic in its manufacturing processes in addition to purchased motors, compressors, timers, valves and other components. These materials are supplied by established sources and the Company anticipates that such sources will, in general, be able to meet its future requirements.

 

The number of employees of the Company in the home appliance segment were approximately 19,400 as of both January 3, 2004 and December 28, 2002. Approximately 40 percent and 44 percent of these employees were covered by collective bargaining agreements as of January 3, 2004 and December 28, 2002, respectively. The number of employees of the Company in the commercial appliance segment as of January 3, 2004 and December 28, 2002 were approximately 1,240 and 1,265, respectively.

 

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Table of Contents

Quarterly Results of Operations (Unaudited)

 

The unaudited quarterly results of operations consisted of the following:

 

In thousands, except per share data


   4th Quarter*

   3rd Quarter

   2nd Quarter

   1st Quarter

2003

                           

Net sales

   $ 1,271,700    $ 1,221,267    $ 1,162,893    $ 1,136,006

Gross profit

     224,400      220,998      214,013      200,120

Income from continuing operations (1) & (2)

     18,943      35,318      25,519      34,598

Basic earnings per share

     0.24      0.45      0.33      0.44

Diluted earnings per share

     0.24      0.45      0.32      0.44

Net income (1), (2) & (3)

     23,853      36,565      25,234      34,481

Basic earnings per share

     0.30      0.47      0.32      0.44

Diluted earnings per share

     0.30      0.46      0.32      0.44

2002

                           

Net sales

   $ 1,127,401    $ 1,168,032    $ 1,192,955    $ 1,177,643

Gross profit (4)

     232,943      244,425      267,804      259,430

Income from continuing operations

     3,971      61,020      68,329      58,081

Basic earnings per share

     0.05      0.78      0.88      0.75

Diluted earnings per share

     0.05      0.78      0.86      0.75

Net income (4) & (5)

     3,253      60,789      67,988      56,764

Basic earnings per share

     0.04      0.78      0.87      0.74

Diluted earnings per share

     0.04      0.77      0.86      0.73

* The 4th quarter of fiscal 2003 consisted of 14 weeks compared to 13 weeks in all other quarters presented.
(1) Includes restructuring charges of $6.2 million ($9.4 million pre-tax), $18.8 million ($27.9 million pre-tax), $8.8 million ($13.1 million pre-tax) and $9.8 ($14.5 million pre-tax) for the first, second, third and fourth quarters of 2003, respectively.
(2) The fourth quarter of 2003 includes a $7.6 million ($11.2 million pre-tax) asset impairment and a $7.2 million ($7.2 million pre-tax) loss on investment.
(3) Includes the results of discontinued operations that were a $0.1 million loss, $0.3 million loss, $1.2 million gain and $4.9 million gain for the first, second, third and fourth quarters of 2003, respectively.
(4) The third quarter of 2002 includes a $5.5 million after-tax ($8.3 million pre-tax included in gross profit) gain on the sale of a distribution center. The fourth quarter of 2002 includes a $44.3 million after-tax ($67.1 million pre-tax) restructuring charge associated with the closing of Maytag’s refrigeration plant located in Galesburg, Illinois. Application of the nonamortization provisions of Statement No. 142, “Goodwill and Other Intangible Assets,” effective for fiscal years beginning after December 15, 2001, resulted in an increase in income from continuing operations and net income of approximately $2.5 million for the first, second, third and fourth quarters of 2002, respectively.
(5) Includes the results of discontinued operations that were a $1.3 million loss, $0.3 million loss, $0.2 million loss and $0.8 million loss for the first, second, third and fourth quarters of 2002, respectively.

 

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Table of Contents

Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure.

 

None

 

Item 9A. Controls and Procedures.

 

Maytag carried out an evaluation, under the supervision and with the participation of Maytag’s management, including Maytag’s Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of Maytag’s disclosure controls and procedures pursuant to Rule 13a-15 under the Exchange Act of 1934 as of the end of the year. Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that Maytag’s disclosure controls and procedures are effective in timely alerting them to material information required to be included in the Maytag’s periodic SEC filings relating to Maytag (including its consolidated subsidiaries).

 

There was no change in internal control over financial reporting that occurred in the fourth quarter of 2003 that has materially affected or is reasonably likely to materially affect Maytag’s internal controls over financial reporting.

 

PART III

 

Item 10. Directors and Executive Officers of the Registrant.

 

Information concerning directors and officers included in the Proxy Statement of the Company is incorporated herein by reference. Additional information concerning executive officers of the Company is included under “Executive Officers of the Registrant” included in Part I, Item 4.

 

Audit Committee Financial Expert

 

The Company has determined that Neele E. Stearns, Jr., chairman of the Audit Committee of the Board of Directors, qualifies as an “audit committee financial expert” as defined in Item 401 (h) of Regulation S-K, and that Mr. Stearns is “independent” as the term is used in Item 7(d)(3)(iv) of Schedule 14A under the Securities Exchange Act.

 

Code of Business Conduct

 

The Company has adopted a Code of Business Conduct applicable to all employees. This Code is applicable to Senior Financial Executives including the principal executive officer, principal financial officer and principal accounting officer of the Company. Maytag’s Code of Business Conduct is available on the Company’s Web site at www.Maytagcorp.com under “About Maytag Corporation—Corporate Governance.” The Company intends to post on its web site any amendments to, or waivers from its Code of Business Conduct applicable to Senior Financial Executives.

 

Item 11. Executive Compensation.

 

Information concerning executive compensation included in the Proxy Statement is incorporated herein by reference; provided that the information contained in the Proxy Statement under the heading “Compensation Committee Report on Executive Compensation” is specifically not incorporated herein by reference. Information concerning director compensation included in the Proxy Statement is incorporated herein by reference, provided that the information contained in the Proxy Statement under the headings “Shareholder Return Performance” and “Other Matters” is specifically not incorporated herein by reference.

 

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Table of Contents

Item 12. Security Ownership of Certain Beneficial Owners and Management.

 

The security ownership of certain beneficial owners and management is incorporated herein by reference from the Proxy Statement. Information as of January 3, 2004 concerning compensation plans for which equity securities of the Company are authorized for issuance is incorporated herein by reference to the information contained under the heading “Equity Compensation Plan Information” in the Proxy Statement.

 

Item 13. Certain Relationships and Related Transactions.

 

Information concerning certain relationships and related transactions is incorporated herein by reference from the Proxy Statement.

 

Item 14. Principal Accounting Fees and Services

 

This information is in the Proxy Statement under the heading “Independent Auditor Information” and is incorporated by reference.

 

PART IV

 

Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K.

 

(a) (1) and (2) The response to this portion of Item 15 is submitted as a separate section of this report in the “List of Financial Statements and Financial Statement Schedules” on page 73.

 

(3) The response to this portion of Item 15 is submitted as a separate section of this report in the “List of Exhibits” on pages 74 through 78.

 

(b) There were no Form 8-K filings during the fourth quarter of 2003 except:

 

Form 8K dated October 16, 2003 furnishing quarterly earnings release for three months and nine months ended September 30, 2003 under Item 7 and Item 12.

 

Form 8K dated November 21, 2003 furnishing press release disclosing Maytag’s 2004 earnings estimates and plans to enhance reporting under Item 5.

 

(c) Exhibits—The response to this portion of Item 15 is submitted as a separate section of this report in the “List of Exhibits” on pages 74 through 78.

 

(d) Financial Statement Schedules—The response to this portion of Item 15 is submitted as a separate section of this report in the “List of Financial Statements and Financial Statement Schedules” on page 73.

 

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Table of Contents

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15 (d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

MAYTAG CORPORATION


(Registrant)

/s/ Ralph F. Hake


Ralph F. Hake

Chairman and Chief Executive Officer

Director

 

Pursuant to the requirement of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the date indicated.

 

/s/George C. Moore


 

/s/ Roy A. Rumbough, Jr.


George C. Moore

 

Roy A. Rumbough, Jr.

Executive Vice President and Chief Financial Officer

 

Vice President and Controller

/s/ Barbara R. Allen


 

/s/ Howard L. Clark Jr.


Barbara R. Allen

 

Howard L. Clark, Jr.

Director

 

Director

/s/Lester Crown


 

/s/ Ralph F. Hake


Lester Crown

 

Ralph F. Hake

Director

 

Director, Chairman and Chief Executive Officer

/s/ Wayland R. Hicks


 

/s/ William T. Kerr


Wayland R. Hicks

 

William T. Kerr

Director

 

Director

/s/ James A. McCaslin


 

/s/ W. Ann Reynolds


James A. McCaslin

 

W. Ann Reynolds

Director

 

Director

/s/ Bernard G. Rethore


 

/s/ Neele E. Stearns, Jr.


Bernard G. Rethore .

 

Neele E. Stearns, Jr.

Director

 

Director

/s/ Fred G. Steingraber


   

Fred G. Steingraber

   

Director

   

 

72


Table of Contents

ANNUAL REPORT ON FORM 10-K

 

Item 15(a)(1), (2) and (3), (c) and (d)

 

LIST OF FINANCIAL STATEMENTS AND FINANCIAL STATEMENT SCHEDULES

 

LIST OF EXHIBITS

 

FINANCIAL STATEMENT SCHEDULES

 

Year Ended January 3, 2004

 

MAYTAG CORPORATION

NEWTON, IOWA

 

FORM 10-K—ITEM 15(a)(1), (2) AND ITEM 15(d)

 

MAYTAG CORPORATION

 

LIST OF FINANCIAL STATEMENTS AND FINANCIAL STATEMENT SCHEDULES

 

The following consolidated financial statements and supplementary data of Maytag Corporation and subsidiaries are included in Part II, Item 8:

 

     Page

Consolidated Statements of Income— Fiscal Years 2003, 2002 and 2001

   30

Consolidated Balance Sheets— January 3, 2004 and December 28, 2002

   31

Consolidated Statements of Shareowners’ Equity—Fiscal Years 2003, 2002 and 2001

   33

Consolidated Statements of Comprehensive Income—Fiscal Years 2003, 2002 and 2001

   35

Consolidated Statements of Cash Flows—Fiscal Years 2003, 2002 and 2001

   36

Notes to Consolidated Financial Statements

   37

Quarterly Results of Operations—Fiscal Years 2003 and 2002

   69

 

The following consolidated financial statement schedule of Maytag Corporation and subsidiaries is included in Item 15(d):

 

Schedule II Valuation and Qualifying Accounts

   79

 

All other schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions or are inapplicable and therefore have been omitted.

 

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Table of Contents

FORM 10-K—ITEM 14(a) (3) AND ITEM 14(c)

 

MAYTAG CORPORATION

 

LIST OF EXHIBITS

 

The following exhibits are filed herewith or incorporated by reference. Items indicated by (1) are considered a compensatory plan or arrangement required to be filed pursuant to Item 14 of Form 10-K.

 

Exhibit

Number


  

Description of Document


  

Incorporated

Herein by

Reference to


  

Filed with
Electronic
Submission


3(a)    Restated Certificate of Incorporation of Registrant.    1993 Annual Report on Form 10-K     
3(b)    Certificate of Amendment of Restated Certificate of Incorporation    Quarterly Report on Form 10-Q for the quarter ended June 30, 2003, Exhibit 3.     
3(c)    Certificate of Designations of Series A Junior Participating Preferred Stock of Registrant.    1988 Annual Report on Form 10-K.     
3(d)    Certificate of Increase of Authorized Number of Shares of Series A Junior Participating Preferred Stock of Registrant.    1988 Annual Report on Form 10-K.     
3(d)    Certificate of Amendment to Certificate of Designations of Series A Junior Participating Preferred Stock of Registrant.    1997 Annual Report on Form 10-K     
3(f)   

By-Laws of Registrant, as amended through

February 10, 2000.

   Quarterly Report on Form 10-Q for the quarter ended March 31, 2000.     
4(a)    Rights Agreement dated as of February 12, 1998 between Registrant and Harris Trust and Savings Bank.    Form 8-A dated February 12, 1998, Exhibit 1.     
4(b)    Letter to Shareholders dated February 12, 1998 relating to the adoption of a shareholders rights plan with attachments.    Current Report on Form 8-K dated February 12,1998, Exhibit 1.     
4(c)    Indenture dated as of June 15, 1987 between Registrant and The First National Bank of Chicago.    Quarterly Report on Form 10-Q for the quarter ended June 30, 1987.     

 

74


Table of Contents

Exhibit

Number


  

Description of Document


  

Incorporated
Herein by
Reference to


  

Filed with
Electronic
Submission


4(d)    First Supplemental Indenture dated as of September 1, 1989 between Registrant and The First National Bank of Chicago.    Current Report on Form 8-K dated Sept. 28, 1989, Exhibit 4.3.     
4(e)    Second Supplemental Indenture dated as of November 15, 1990 between Registrant and The First National Bank of Chicago.    Current Report on Form 8-K dated November 29, 1990.     
4(f)   

Third Supplemental Indenture dated as of August 20, 1996 between Registrant and

The First National Bank of Chicago.

   Current Report on Form 8-K dated August 20, 1996.     
4(g)    Fifth Supplemental Indenture dated as of June 3, 1999 between Registrant and The First National Bank of Chicago.    Current Report on Form 8-K dated June 3, 1999, Exhibit 4.1.     
4(h)    Eighth Supplemental Indenture dated as of August 8, 2001 between the Registrant and Bank One, National Association, formerly known as The First National Bank of Chicago.    Current Report on Form 8-K dated August 9, 2001, Exhibit 4.1.     
4(i)    Ninth Supplemental Indenture dated as of October 30, 2001 between the Registrant and Bank One, National Association.    Current Report on Form 8-K dated October 31, 2001, Exhibit 4.1.     
4(j)    Credit Agreement (3-Year) Dated as of May 3, 2001 among Registrant, the various banks and Bank of Montreal, Chicago Branch as Administrative Agent.    Quarterly Report on Form 10-Q for the quarter ended March 31, 2001, Exhibit 4.1.     
4(k)    First Amendment to Credit Agreement (3-Year) Dated as of May 2, 2002 among Registrant, the various banks and Bank of Montreal, Chicago Branch as Administrative Agent.    Quarterly Report on Form 10-Q for the quarter ended March 31, 2002, Exhibit 10.2.     

 

75


Table of Contents

Exhibit

Number


  

Description of Document


  

Incorporated
Herein by
Reference to


  

Filed with
Electronic
Submission


4(l)    Credit Agreement (364-Day) Dated as of May 1, 2003 among Registrant, the various banks and Bank of Montreal, Chicago Branch as Administrative Agent.    Quarterly Report on Form 10-Q for the quarter ended March 31, 2003, Exhibit 4.2.     
10(a1)    Change of Control Agreements (1).    2001 Annual Report on Form 10-K     
10(a2)    Change of Control Agreements (1).    2000 Annual Report on Form 10-K     
10(b)   

1989 Non-Employee Directors Stock Option

Plan (1).

   Exhibit A to Registrant’s Proxy Statement dated March 18, 1990.     
10(c)   

1992 Stock Option Plan for Executives and

Key Employees (1).

   Exhibit A to Registrant’s Proxy Statement dated March 16, 1992.     
10(d)    Directors Deferred Compensation Plan (1).    Amendment No. 1 on Form 8 dated April 5, 1990 to 1989 Annual Report on Form 10-K.     
10(e)    1996 Employee Stock Incentive Plan (1).    Exhibit A to Registrant’s Proxy Statement dated March 20, 1996.     

 

76


Table of Contents

Exhibit

Number


  

Description of Document


  

Incorporated

Herein by

Reference to


  

Filed with
Electronic
Submission


10(f)    Maytag Deferred Compensation Plan, as amended and restated effective January 1, 1996.    1995 Annual Report on Form 10-K     
10 (g)    Directors Retirement Plan (1).    Amendment No. 1 on Form 8 dated April 5, 1990 to 1989 Annual Report on Form 10-K.     
10(h)    1998 Non-Employee Directors’ Stock Option Plan (1).    Exhibit A to Registrant’s Proxy Statement dated April 2, 1998.     
10(i)    2000 Employee Stock Incentive Plan (1).    Exhibit A to Registrant’s Proxy Statement dated April 3, 2000.     
10(j)    Maytag Deferred Compensation Plan (as adopted effective January 1, 2003) (As amended January 17, 2003)    2002 Annual Report on 10K, Exhibit 10(m).     
10(k)    2002 Employee and Director Stock Incentive Plan (as amended August 8, 2002).    2002 Annual Report on 10K, Exhibit 10(n).     
10(l)    Separation Agreement and Release (1)    Quarterly Report on Form 10-Q for the quarter ended June 30, 2003, Exhibit 10.1.     
10(m)    Separation Agreement and Release (1)    Quarterly Report on Form 10-Q for the quarter ended June 30, 2003, Exhibit 10.2.     
12    Computation of Ratio of Earnings to Fixed Charges         X

 

77


Table of Contents

Exhibit

Number


  

Description of Document


  

Incorporated
Herein by
Reference to


  

Filed with
Electronic
Submission


21    List of Subsidiaries of the Registrant.         X
23    Consent of Independent Auditors.         X
31.1    Certification by Ralph F. Hake, Chief Executive Officer, required by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934.         X
31.2    Certification by George C. Moore, Chief Financial Officer required by Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934.         X
32.1    Certification by Ralph F. Hake, Chief Executive Officer pursuant to Section 1350 of Chapter 63 of Title 18 of the United States Code.         X
32.2    Certification by George C. Moore, Chief Financial Officer pursuant to Section 1350 of Chapter 63 of Title 18 of the United States Code         X

 

 

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Table of Contents

Schedule II-Valuation And Qualifying Accounts

Maytag Corporation

Thousands of Dollars

 

COL. A


   COL. B

   COL. C

    COL.D

    COL.E

          Additions

           

Description


   Balance at
Beginning of
Period


   Charged to
Costs and
Expenses


   Charged to
Other
Accounts-
Describe


    Deductions-
Describe


    Balance at End
of Period


Year ended January 3, 2004

                                    

Allowance for doubtful
accounts receivable

                         $
 
12,174
(113
(1)
)(2)
     
                          


     
     $ 24,451    $ 3,362    $ —       $ 12,061     $ 15,752
    

  

  


 


 

                                      

Deferred tax asset-valuation allowance

                         $
 
1,055
3,635
(4)
(5)
     
                          


     
     $ 39,115    $ 3,746    $ —       $ 4,690     $ 38,171
    

  

  


 


 

Year ended December 28, 2002

                                    

Allowance for doubtful
accounts receivable

                         $
 
10,223
(6
(1)
)(2)
     
                          


     
     $ 24,121    $ 14,104    $ (3,557 )(3)   $ 10,217     $ 24,451
    

  

  


 


 

Deferred tax asset-valuation allowance

                                    
     $ 41,813    $ —      $ 123 (5)   $ 2,821 (4)   $ 39,115
    

  

  


 


 

Year ended December 29, 2001

                                    

Allowance for doubtful
accounts receivable

                         $
 
2,520
12
(1)
(2)
     
                          


     
     $ 15,583    $ 6,079    $ 4,991 (3)   $ 2,532     $ 24,121
    

  

  


 


 

Deferred tax asset-valuation allowance

                                    
     $ 41,708    $ 265    $ (160 )(4)   $ —       $ 41,813
    

  

  


 


 


Footnotes:

(1) Uncollectible accounts written off
(2) Effect of foreign currency translation
(3) Result of acquisition of Amana effective August 1, 2001 and finalization of purchase accounting in 2002
(4) Capital loss carryforward was utilized during the year; thus valuation allowance for deferred tax asset was reversed
(5) Netted against tax effect on charges included in “Accumulated other comprehensive income” on the Consolidated Balance Sheet

 

79