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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D. C. 20549
 
FORM 10-Q
 
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the quarterly period ended April 1, 2005
 
OR
 
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the transition period from ______ to ______
 
Commission File Number 001-31305
 
FOSTER WHEELER LTD.

(Exact name of registrant as specified in its charter)
 
Bermuda
 
22-3802649

 

(State or other jurisdiction of
incorporation or organization)
 
(I.R.S. Employer
Identification No.)
 
 
 
Perryville Corporate Park, Clinton, NJ
 
08809-4000

 

(Address of principal executive offices)
 
(Zip Code)
 
Registrant’s telephone number, including area code:  (908) 730-4000
 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes   No
 
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).  Yes   No
 
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date: 44,628,217 shares of the Company’s common stock ($0.01 par value) were outstanding as of April 1, 2005.
 


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FOSTER WHEELER LTD.
INDEX
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
2

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PART I.   FINANCIAL INFORMATION
ITEM 1.   FINANCIAL STATEMENTS
 
FOSTER WHEELER LTD. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS AND
COMPREHENSIVE INCOME/(LOSS)
(in thousands of dollars, except per share amounts)
(unaudited)
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
 
 


 


 
Operating revenues
 
$
523,065
 
$
666,359
 
Cost of operating revenues
 
 
(445,054
)
 
(591,147
)
 
 


 


 
Contract profit
 
 
78,011
 
 
75,212
 
Selling, general and administrative expenses
 
 
(55,217
)
 
(57,184
)
Other income
 
 
12,510
 
 
23,649
 
Other deductions
 
 
(10,336
)
 
(6,117
)
Interest expense
 
 
(14,748
)
 
(25,432
)
Minority interest
 
 
(1,009
)
 
(982
)
 
 


 


 
Income before income taxes
 
 
9,211
 
 
9,146
 
Provision for income taxes
 
 
(7,971
)
 
(13,444
)
 
 


 


 
Net income/(loss)
 
 
1,240
 
 
(4,298
)
Other comprehensive income/(loss):
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
1,708
 
 
(4,004
)
 
 


 


 
Net comprehensive income/(loss)
 
$
2,948
 
$
(8,302
)
 
 


 


 
Earnings/(loss) per common share:
 
 
 
 
 
 
 
Basic
 
$
0.03
 
$
(2.09
)
 
 


 


 
Diluted
 
$
0.02
 
$
(2.09
)
 
 


 


 
 
See notes to condensed consolidated financial statements.
 
3

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FOSTER WHEELER LTD. AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEET
(in thousands of dollars, except share data and per share amounts)
(unaudited)
 
 
 
April 1,
2005
 
December 31,
2004
 
 
 


 


 
 
 
 
 
 
 
(Restated)
(See Note 2)
 
ASSETS
 
 
 
 
 
 
 
Current Assets:
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
233,977
 
$
291,567
 
Short-term investments
 
 
24,859
 
 
25,775
 
Accounts and notes receivable, net
 
 
516,845
 
 
506,496
 
Contracts in process and inventories
 
 
187,955
 
 
174,077
 
Prepaid, deferred and refundable income taxes
 
 
26,033
 
 
26,144
 
Prepaid expenses
 
 
24,595
 
 
25,239
 
 
 


 


 
Total current assets
 
 
1,014,264
 
 
1,049,298
 
 
 


 


 
Land, buildings and equipment, net
 
 
272,078
 
 
280,305
 
Restricted cash
 
 
74,315
 
 
72,844
 
Notes and accounts receivable — long-term
 
 
6,821
 
 
7,053
 
Investment and advances
 
 
165,705
 
 
158,324
 
Goodwill, net
 
 
51,515
 
 
51,812
 
Other intangible assets, net
 
 
68,023
 
 
69,690
 
Prepaid pension cost and related benefit assets
 
 
6,216
 
 
6,351
 
Asbestos-related insurance recovery receivable
 
 
309,889
 
 
332,894
 
Other assets
 
 
120,281
 
 
108,254
 
Deferred income taxes
 
 
50,817
 
 
50,714
 
 
 


 


 
TOTAL ASSETS
 
$
2,139,924
 
$
2,187,539
 
 
 


 


 
LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
 
 
 
 
 
 
Current Liabilities:
 
 
 
 
 
 
 
Current installments on long-term debt
 
$
35,664
 
$
35,214
 
Accounts payable
 
 
261,013
 
 
288,899
 
Accrued expenses
 
 
312,012
 
 
314,529
 
Estimated costs to complete long-term contracts
 
 
451,022
 
 
458,421
 
Advance payment by customers
 
 
109,778
 
 
111,300
 
Income taxes
 
 
57,512
 
 
53,058
 
 
 


 


 
Total current liabilities
 
 
1,227,001
 
 
1,261,421
 
 
 


 


 
Long-term debt
 
 
529,576
 
 
534,859
 
Deferred income taxes
 
 
19,995
 
 
7,948
 
Pension, postretirement and other employee benefits
 
 
273,174
 
 
271,851
 
Asbestos-related liability
 
 
424,395
 
 
447,400
 
Other long-term liabilities and minority interest
 
 
160,722
 
 
166,165
 
Deferred accrued interest on subordinated deferrable interest debentures
 
 
25,549
 
 
23,460
 
Commitments and contingencies
 
 
 
 
 
 
 
 
 


 


 
TOTAL LIABILITIES
 
 
2,660,412
 
 
2,713,104
 
 
 


 


 
Shareholders’ Deficit:
 
 
 
 
 
 
 
Preferred shares:
 
 
 
 
 
 
 
$0.01 par value; authorized 912,689 shares; issued: 2005 - 12,633 shares and 2004 - 75,484 shares
 
 
 
 
1
 
Common shares:
 
 
 
 
 
 
 
$0.01 par value; authorized 74,382,759 shares; issued: 2005 - 44,628,217 shares and 2004 - 40,542,898 shares
 
 
446
 
 
405
 
Paid-in capital
 
 
883,127
 
 
883,167
 
Accumulated deficit
 
 
(1,095,108
)
 
(1,096,348
)
Accumulated other comprehensive loss
 
 
(295,035
)
 
(296,743
)
Unearned compensation
 
 
(13,918
)
 
(16,047
)
 
 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(520,488
)
 
(525,565
)
 
 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
2,139,924
 
$
2,187,539
 
 
 


 


 
 
See notes to condensed consolidated financial statements.
 
4

 
FOSTER WHEELER LTD. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENT OF
CHANGES IN SHAREHOLDERS’ DEFICIT
(in thousands of dollars, except share data)
(unaudited)
 
 
 
Three Months Ended April 1, 2005
 
 
 

 
 
 
Shares
 
Amount
 
 
 

 

 
Preferred Shares:
 
 
 
 
 
 
 
Balance at December 31, 2004
 
 
75,484
 
$
1
 
Conversion of preferred shares into common shares
 
 
(62,851
)
 
(1
)
 
 


 


 
Balance at April 1, 2005
 
 
12,633
 
$
 
 
 


 


 
Common Shares:
 
 
 
 
 
 
 
Balance at December 31, 2004
 
 
40,542,898
 
$
405
 
Conversion of preferred shares into common shares
 
 
4,085,319
 
 
41
 
 
 


 


 
Balance at April 1, 2005
 
 
44,628,217
 
$
446
 
 
 


 


 
Paid-in Capital:
 
 
 
 
 
 
 
Balance at December 31, 2004
 
 
 
 
$
883,167
 
Conversion of preferred shares into common shares
 
 
 
 
 
(40
)
 
 
 
 
 


 
Balance at April 1, 2005
 
 
 
 
$
883,127
 
 
 
 
 
 


 
Accumulated Deficit:
 
 
 
 
 
 
 
Balance at December 31, 2004 (Restated, See Note 2)
 
 
 
 
$
(1,096,348
)
Net income for the period
 
 
 
 
 
1,240
 
 
 
 
 
 


 
Balance at April 1, 2005
 
 
 
 
$
(1,095,108
)
 
 
 
 
 


 
Accumulated Other Comprehensive Loss:
 
 
 
 
 
 
 
Balance at December 31, 2004 (Restated, See Note 2)
 
 
 
 
$
(296,743
)
Change in accumulated translation adjustment during the period
 
 
 
 
 
1,708
 
 
 
 
 
 


 
Balance at April 1, 2005
 
 
 
 
$
(295,035
)
 
 
 
 
 


 
Unearned Compensation:
 
 
 
 
 
 
 
Balance at December 31, 2004
 
 
 
 
$
(16,047
)
Amortization of unearned compensation
 
 
 
 
 
2,129
 
 
 
 
 
 


 
Balance at April 1, 2005
 
 
 
 
$
(13,918
)
 
 
 
 
 


 
Total Shareholders’ Deficit
 
 
 
 
$
(520,488
)
 
 
 
 
 


 
 
See notes to condensed consolidated financial statements.
 
5

 
FOSTER WHEELER LTD. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENT OF CASH FLOWS
(in thousands of dollars, except share data)
(unaudited)
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
 
 

 

 
CASH FLOWS FROM OPERATING ACTIVITIES
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(33,032
)
$
29,568
 
 
 


 


 
CASH FLOWS FROM INVESTING ACTIVITIES
 
 
 
 
 
 
 
Change in restricted cash
 
 
(2,468
)
 
(20,700
)
Capital expenditures
 
 
(1,049
)
 
(1,759
)
Proceeds from sale of assets
 
 
1,794
 
 
127
 
(Increase)/decrease in short-term investments
 
 
(401
)
 
8,309
 
 
 


 


 
Net cash used in investing activities
 
 
(2,124
)
 
(14,023
)
 
 


 


 
CASH FLOWS FROM FINANCING ACTIVITIES
 
 
 
 
 
 
 
Partnership distributions to minority shareholders
 
 
(2,233
)
 
(2,663
)
Payment of deferred financing costs
 
 
(12,877
)
 
 
Decrease in short-term debt
 
 
 
 
(121
)
Repayment of long-term debt
 
 
(3,987
)
 
(4,826
)
 
 


 


 
Net cash used in financing activities
 
 
(19,097
)
 
(7,610
)
 
 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
(3,337
)
 
3,584
 
 
 


 


 
(DECREASE)/INCREASE IN CASH AND CASH EQUIVALENTS
 
 
(57,590
)
 
11,519
 
Cash and cash equivalents at beginning of period
 
 
291,567
 
 
364,095
 
 
 


 


 
CASH AND CASH EQUIVALENTS AT END OF PERIOD
 
$
233,977
 
$
375,614
 
 
 


 


 
 
NON-CASH FINANCING ACTIVITIES
 
During the three months ended April 1, 2005, 62,851 preferred shares were converted into 4,085,319 common shares resulting in a $1 reduction in preferred share capital, a $41 increase in common share capital and a $40 reduction in paid-in capital.
 
See notes to condensed consolidated financial statements.
 
6

 
FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
(unaudited)
 
1.   Going Concern
 
          The accompanying condensed consolidated financial statements of Foster Wheeler Ltd., hereinafter referred to as “Foster Wheeler” or the “Company,” were prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business.  The Company may not, however, be able to continue as a going concern. The realization of assets and the satisfaction of liabilities in the normal course of business are dependent on, among other things, the Company’s ability to operate profitably, to generate cash flows from operations, collections of receivables to fund its obligations, including those resulting from asbestos-related liabilities, as well as the Company’s ability to maintain credit facilities and bonding capacity adequate to conduct its business.  Although the Company generated income in the three months ended April 1, 2005, the Company incurred significant operating losses in each of the years in the three-year period ended December 31, 2004, and has a shareholders’ deficit of $520,488 as of April 1, 2005.
 
          Management closely monitors liquidity and updates its U.S. liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash repatriations and loans from non-U.S. subsidiaries, asset sales, working capital needs, unused credit line availability and claims recoveries, if any.  The Company’s liquidity forecasts continue to indicate that sufficient liquidity will be available to fund the Company’s U.S. and foreign working capital needs throughout 2005.
 
          In March 2005, the Company entered into a new 5-year $250,000 Senior Credit Agreement.  The Senior Credit Agreement includes a $75,000 sub-limit for borrowings at a rate equal to LIBOR plus a spread.  Standby letters of credit issued under the Senior Credit Agreement will carry a fixed price throughout the life of the facility.  The Senior Credit Agreement is collateralized by the assets and/or the stock of certain of the Company’s domestic and foreign subsidiaries.  The Company paid approximately $12,900 in fees and expenses in conjunction with the execution of the Senior Credit Agreement.  Such fees, paid predominately in the first quarter of 2005, have been deferred and will be amortized to expense over the life of the agreement.
 
          As of April 1, 2005, the Company had cash and cash equivalents, short-term investments, and restricted cash totaling $333,151, compared to $390,186 as of December 31, 2004.  Of the $333,151 total at April 1, 2005, $289,306 was held by foreign subsidiaries.  See Note 2 for additional details on cash and restricted cash balances.
 
          The Company’s domestic operating entities are cash flow positive. However they do not generate sufficient cash flow to cover the costs related to the Company’s indebtedness, obligations to fund U.S. pension plans, and corporate overhead expenses. Consequently, the Company requires cash distributions from its non-U.S. subsidiaries in the normal course of its operations to meet its U.S. operations’ minimum working capital needs and to service its debt. The Company’s current 2005 forecast assumes total cash repatriation from its non-U.S. subsidiaries of approximately $87,000 from royalties, management fees, intercompany loans, debt service on intercompany loans, and dividends.  The Company repatriated approximately $26,400 and $13,300 from its non-U.S. subsidiaries in the first three months of 2005 and 2004, respectively.
 
          There can be no assurance that the forecasted foreign cash repatriation will occur, as the non-U.S. subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities, and for other general corporate purposes.  Such amounts exceed, and are not directly comparable to, the foreign component of restricted cash previously noted.  In addition, certain of the Company’s non-U.S. subsidiaries are parties to loan and other agreements with covenants, and are subject to statutory requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute. The repatriation of funds may also subject those funds to taxation.  As a result of these factors, the Company may not be able to repatriate and utilize funds held by its non-U.S. subsidiaries in the amount forecasted above.
 
          In September 2004, the Company consummated an equity-for-debt exchange in which it issued common shares, preferred shares, warrants to purchase common shares and new notes in exchange for certain of its outstanding debt securities and trust securities.  The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,128) by $437,041, improved the Company’s shareholders’ deficit by $448,136 and when combined with the proceeds from the issuance of the new notes that were used to repay amounts that were outstanding under a previous Senior Credit Facility, eliminated substantially all material scheduled
 
7

 
corporate debt maturities prior to 2011. After completing the exchange, the Company had outstanding debt obligations of $565,240 as of April 1, 2005.
 
          The Senior Credit Agreement and a sale/leaseback arrangement for a corporate office building have quarterly financial covenant compliance requirements.  Management’s forecast indicates that the Company will be in compliance with the financial covenants throughout 2005.  The forecast assumes a significant level of new contracts and improved performance on existing contracts.  However, there can be no assurance that the Company will be able to comply with the covenants.  If the Company violates a covenant under the Senior Credit Agreement or the sale/leaseback arrangement, repayment of amounts outstanding under such agreements could be accelerated and the following borrowings outstanding could also be accelerated: the 2011 Senior Notes, the 2005 Senior Notes, the Convertible Subordinated Notes, the Trust Preferred Securities, the Subordinated Robbins Facility Exit Funding Obligations, and certain of the special-purpose project debt facilities.  The total amount of Foster Wheeler Ltd. debt that could be accelerated is $460,178 as of April 1, 2005.  The Company would not be able to repay amounts borrowed if the payment dates were accelerated.
 
          Lenders under the new Senior Credit Agreement have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries.  The new Senior Credit Agreement requires the Company to maintain certain financial ratios as described further in Note 5.
 
          Holders of the Company’s 2011 Senior Notes have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries.  The 2011 Senior Notes contain incurrence covenants that limit the Company’s ability to undertake certain actions including incurring debt, making certain payments and investments, granting liens, selling assets and entering into specific intercompany transactions, among others.  Management monitors these covenants to ensure the Company remains in compliance with the indenture.
 
          Since January 15, 2002, the Company has exercised its right to defer payments on the Trust Preferred Securities.  The aggregate liquidation amount of the Trust Preferred Securities at April 1, 2005 was $71,177 after completing the equity-for-debt exchange.  The previous Senior Credit Facility required the Company to defer the payment of the dividends on the Trust Preferred Securities; while the new Senior Credit Agreement requires the approval of the lenders to make payments on the Trust Preferred Securities to the extent such payments are not contractually required by the underlying Trust Preferred Securities agreements.  Accordingly, no dividends were paid during the first three months of 2005 or during fiscal year 2004.  As of April 1, 2005, the amount of dividends deferred plus accrued interest approximates $25,549.  The Company intends to continue to defer payment of the dividends on the Trust Preferred Securities until January 15, 2007 - the full term allowed by the underlying agreement.  Once the deferred dividend obligation has been satisfied, the Company has the right to defer subsequent dividend payments for an additional 20 consecutive quarters.
 
          The Company’s inability to operate profitably in recent fiscal years and to generate cash flows from operations, its reliance on repatriated cash from its foreign subsidiaries to fund its domestic obligations, and its obligations to maintain minimum debt covenants to avoid possible acceleration of its debt, raises substantial doubt about the Company’s ability to continue as a going concern.
 
2.   Summary of Significant Accounting Policies
 
          The condensed consolidated balance sheet as of April 1, 2005 and December 31, 2004 and the related condensed consolidated statements of operations and comprehensive income/(loss) and cash flows for the three-month periods ended April 1, 2005 and March 26, 2004, are unaudited.  In the opinion of management, all adjustments necessary for a fair presentation of such financial statements have been included. Such adjustments only consisted of normal recurring items.  Interim results are not necessarily indicative of results for a full year.
 
          The financial statements and notes are presented in accordance with the requirements of Form 10-Q and do not contain certain information included in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2004 (“2004 Form 10-K”) filed with the Securities and Exchange Commission on March 31, 2005.  The condensed consolidated balance sheet as of December 31, 2004 has been derived from the audited consolidated balance sheet included in the 2004 Form 10-K.  A summary of the Company’s significant accounting policies is presented below.  There has been no material change in the accounting policies followed by the Company during the first quarter of 2005.
 
           Restatement — In the first quarter of 2005, the Company concluded that its consolidated financial statements for the year ended December 31, 2004 should be restated to correct an error made by the Company’s
 
8

 
external actuaries in computing the Company’s December 31, 2004 pension valuation used in the preparation of the December 31, 2004 consolidated financial statements.  The error relates to the Company’s domestic pension plan and resulted in an understatement of the pension benefit obligation, funding liability and pension contributions for plan year 2004, and understated pension liabilities and comprehensive loss reported in the 2004 Form 10-K.  A summary of the financial statement line items affected by the restatement on the Company’s consolidated balance sheet is presented below.
 
 
 
December 31,
2004,
As Previously
Reported
 
December 31,
2004,
Restated
 
 
 


 


 
Current Liabilities:
 
 
 
 
 
 
 
Accrued expenses
 
$
308,229
 
$
314,529
 
Total current liabilities
 
 
1,255,121
 
 
1,261,421
 
Pension, postretirement and other employee benefits
 
 
265,869
 
 
271,851
 
Total Liabilities
 
 
2,700,822
 
 
2,713,104
 
Shareholders’ Deficit:
 
 
 
 
 
 
 
Accumulated other comprehensive loss
 
 
(284,461
)
 
(296,743
)
Total Shareholders’ Deficit
 
 
(513,283
)
 
(525,565
)
Total Liabilities and Shareholders’ Deficit
 
 
2,187,539
 
 
2,187,539
 
 
          There was no impact on the Company’s consolidated statement of cash flows.  However, the Company’s estimated domestic pension plan contributions, reported to be $20,400 for calendar 2005 increased to $26,700 as a result of the error. Based on the revised actuarial valuation, the Company still anticipates that no further domestic pension plan contributions will be due after 2009.
 
          Principles of Consolidation — The condensed consolidated financial statements include the accounts of Foster Wheeler and all significant domestic and foreign subsidiary companies. Intercompany transactions and balances have been eliminated.
 
          Capital Alterations — On November 29, 2004, the Company’s shareholders approved a series of capital alterations including the consolidation of the authorized common share capital at a ratio of one-for-twenty and a reduction in the par value of the common shares and preferred shares.  As a result of these capital alterations, all references to share capital, the number of shares, per share amounts, cash dividends, and any other reference to shares in the condensed consolidated financial statements, unless otherwise noted, have been adjusted to reflect such capital alterations on a retroactive basis.
 
          Reclassifications — Certain prior period financial statement amounts have been reclassified to conform to the current year presentation.
 
          Use of Estimates — The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Changes in estimates are reflected in the periods in which they become known. Significant estimates are used when accounting for long-term contracts including customer and vendor claims, depreciation, employee benefit plans, taxes, asbestos litigation and expected recoveries and contingencies, among others.
 
          Revenue Recognition on Long-term Contracts — Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater.  Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.
 
          Revenues and profits on cost-reimbursable contracts are recorded as the costs are incurred. The Company includes flow-through costs consisting of materials, equipment and subcontractor costs as revenue on cost-
 
9

 
reimbursable contracts when the Company is responsible for the engineering specifications and procurement for such costs.
 
          Contracts in process are stated at cost, increased for profits recorded on the completed effort or decreased for estimated losses, less billings to the customer and progress payments on uncompleted contracts. Negative balances are presented as “estimated costs to complete long-term contracts.”  The Company has numerous contracts that are in various stages of completion. Such contracts require estimates to determine the appropriate cost and revenue recognition. However, current estimates may be revised as additional information becomes available. In accordance with the accounting and disclosure requirements of the American Institute of Certified Public Accountants Statement of Position 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” (“SOP 81-1”) and Accounting Principles Board (“APB”) Opinion No. 20, “Accounting Changes,” the Company reviews its contracts monthly.  As a result of this process in the first three months of 2005, 24 individual projects had final estimated profit revisions exceeding $500. These revisions resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third-party materials and equipment at costs differing from previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty-related costs.  The net aggregate dollar value of the accrued contract profit resulting from these estimate changes during the first three months of 2005 and 2004 amounted to approximately $23,600 and $11,400, respectively.  If estimates of costs to complete long-term contracts indicate a loss, provision is made currently for the total loss anticipated. The elapsed time from award of a contract to completion of performance may be up to four years.
 
          Claims are amounts in excess of the agreed contract price (or amounts not included in the original contract price) that a contractor seeks to collect from customers or others for delays, errors in specifications and designs, contract terminations, change orders in dispute or unapproved as to both scope and price or other causes of unanticipated additional costs. The Company records claims in accordance with paragraph 65 of SOP 81-1. This statement of position states that recognition of amounts as additional contract revenue related to claims is appropriate only if it is probable that the claims will result in additional contract revenue and if the amount can be reliably estimated. Those two requirements are satisfied by the existence of all of the following conditions: the contract or other evidence provides a legal basis for the claim; additional costs are caused by circumstances that were unforeseen at the contract date and are not the result of deficiencies in the contractor’s performance; costs associated with the claim are identifiable or otherwise determinable and are reasonable in view of the work performed; and the evidence supporting the claim is objective and verifiable. If such requirements are met, revenue from a claim is recorded only to the extent that contract costs relating to the claim have been incurred. Costs attributable to claims are treated as costs of contract performance as incurred. Such claims are currently in various stages of negotiation, arbitration and other legal proceedings.  As of April 1, 2005 and December 31, 2004, the Company had recorded a commercial claims receivable of $3,760 and $3,946, respectively.  The claims were recorded in the Company’s European operations.  Additionally, the condensed consolidated financial statements assume recovery of $11,000 in requests for equitable adjustment (“REA”) at April 1, 2005 and December 31, 2004, of which $3,000 and $1,200, respectively, was recorded in contracts in process.  The balance of $8,000 as of April 1, 2005 represents costs yet to be incurred.  The REA relates primarily to a claim against a U.S. government agency for a project currently being executed.  The Company is currently discussing the details of the REA with the U.S. government agency.  If this claim were to be unsuccessful, the costs would be charged to cost of operating revenues.
 
          In certain circumstances, the Company may defer pre-contract costs when it is probable that these costs will be recovered under a future contract.  Such deferred costs would then be included in contract costs on receipt of the anticipated contract.  If it is not probable that pre-contract costs will be recovered under a future contract, then these costs are expensed as incurred.  Costs related to anticipated contracts, which are charged to expense because their recovery is not considered probable, are not subsequently reclassified to contract costs on the subsequent receipt of the contract.  As of April 1, 2005 and December 31, 2004, no pre-contract costs were deferred.
 
          Certain special-purpose subsidiaries in the Global Power Group are reimbursed by customers for their costs, including amounts related to principal repayments of non-recourse project debt, for building and operating certain facilities over the lives of the non-cancelable service contracts.
 
          Cash and Cash Equivalents — Cash and cash equivalents include highly liquid short-term investments purchased with original maturities of three months or less.  Cash and cash equivalents of $202,067 are maintained by foreign subsidiaries as of April 1, 2005.  These subsidiaries require a substantial portion of these funds to support their liquidity and working capital needs, as well as required minimum capitalization and contractual restrictions.  Accordingly, these funds may not be readily available for repatriation to U.S. entities.
 
10

 
          Short-term Investments — Short-term investments consist primarily of certificates of deposit and are classified as held to maturity under Financial Accounting Standards Board Statement of Financial Accounting Standard (“SFAS”) No. 115, “Accounting for Certain Investments in Debt and Equity Securities.”
 
          Trade Accounts Receivable — In accordance with terms of long-term contracts, customers withhold certain percentages of billings until completion and acceptance of the contracts. Final payments of all such amounts withheld might not be received within a one-year period.  In conformity with industry practice, however, the full amount of accounts receivable, including such amounts withheld, has been included in current assets.
 
          Trade accounts receivable are continually evaluated in accordance with corporate policy.  Provisions are established on a project specific basis when there is an issue associated with the client’s ability to make payments or there are circumstances where the client is not making payment due to contractual issues.  Customer payment history, trends within the various markets served and general economic trends are also evaluated when considering the necessity of a provision.
 
          Contracts in Process and Estimated Costs to Complete Long-term Contracts – In accordance with terms of long-term contracts, amounts recorded in contracts in process and estimated costs to complete long-term contracts may not be realized or paid, respectively, within a one-year period.  In conformity with industry practice, however, the full amount of contracts in process and estimated costs to complete long-term contracts have been included in current assets and current liabilities, respectively.
 
          Inventories — Inventories, principally materials and supplies, are stated at the lower of cost or market, determined primarily on the average-cost method.
 
          Land, Buildings and Equipment — Depreciation is computed on a straight-line basis using composite estimated lives ranging from 10 to 50 years for buildings and from 3 to 35 years for equipment. Expenditures for maintenance and repairs are charged to operations as incurred. Renewals and betterments are capitalized. Upon retirement or other disposition of fixed assets, the cost and related accumulated depreciation are removed from the accounts and the resulting gains or losses are reflected in earnings.
 
          Restricted Cash — The following table details the restricted cash held by the Company:
 
 
 
April 1, 2005
 
December 31, 2004
 
 
 

 

 
 
 
Foreign
 
Domestic
 
Total
 
Foreign
 
Domestic
 
Total
 
 
 


 


 


 


 


 


 
Held by special purpose entities and restricted for debt service payments
 
$
824
 
$
10,928
 
$
11,752
 
$
245
 
$
3,924
 
$
4,169
 
Collateralize letters of credit and bank guarantees
 
 
56,497
 
 
 
 
56,497
 
 
57,151
 
 
 
 
57,151
 
Client escrow funds
 
 
5,059
 
 
1,007
 
 
6,066
 
 
10,580
 
 
944
 
 
11,524
 
 
 


 


 


 


 


 


 
Total
 
$
62,380
 
$
11,935
 
$
74,315
 
$
67,976
 
$
4,868
 
$
72,844
 
 
 


 


 


 


 


 


 
 
          Investments and Advances — The Company uses the equity method of accounting for investment ownership of between 20% and 50% in affiliates unless significant economic considerations indicate that the cost method is appropriate. The equity method is also used for investments in which ownership is greater than 50% when the Company does not have a controlling financial interest. Investment ownership of less than 20% in affiliates is carried at cost. Currently, all of the Company’s significant investments in affiliates that are not consolidated are recorded using the equity method.
 
          Intangible Assets — Intangible assets consist principally of the excess of cost over the fair value of net assets acquired (goodwill), trademarks and patents.  Goodwill was allocated to the reporting units based on the original purchase price allocation.  Patents and trademarks are being amortized on a straight-line basis over periods of 12 to 40 years.
 
          The Company tests for impairment at the reporting unit level as defined in SFAS No. 142, “Goodwill and Other Intangible Assets.”  This test is a two-step process.  The first step of the goodwill impairment test, used to identify potential impairment, compares the fair value of the reporting unit with its carrying amount, including goodwill.  If the fair value, which is based on future cash flows, exceeds the carrying amount, goodwill is not
 
11

 
considered impaired.  If the carrying amount exceeds the fair value, the second step must be performed to measure the amount of the impairment loss, if any.  The second step compares the implied fair value of the reporting unit’s goodwill with the carrying amount of that goodwill.  In the fourth quarter of each year, the Company evaluates goodwill on a separate reporting unit basis to assess recoverability, and impairments, if any, are recognized in earnings.  An impairment loss would be recognized in an amount equal to the excess of the carrying amount of the goodwill over the implied fair value of the goodwill.  SFAS No. 142 also requires that intangible assets with determinable useful lives be amortized over their respective estimated useful lives and reviewed annually for impairment in accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.”
 
          As of April 1, 2005 and December 31, 2004, the Company had unamortized goodwill of $51,515 and $51,812, respectively.  The decrease in goodwill of $297 resulted from foreign currency translation losses.  All of the goodwill is related to the Global Power Group.  In accordance with SFAS No. 142, the Company is no longer amortizing goodwill, and in 2004, the fair value of the reporting units exceeded the carrying amounts.
 
          As of April 1, 2005 and December 31, 2004, the Company had unamortized identifiable intangible assets of $68,023 and $69,690, respectively. The following table details amounts relating to those assets.
 
 
 
April 1, 2005
 
December 31, 2004
 
 
 

 

 
 
 
Gross Carrying
Amount
 
Accumulated
Amortization
 
Gross Carrying
Amount
 
Accumulated
Amortization
 
 
 


 


 


 


 
Patents
 
$
37,094
 
$
(16,073
)
$
37,392
 
$
(15,622
)
Trademarks
 
 
62,557
 
 
(15,555
)
 
63,026
 
 
(15,106
)
 
 


 


 


 


 
Total
 
$
99,651
 
$
(31,628
)
$
100,418
 
$
(30,728
)
 
 


 


 


 


 
 
          Amortization expense related to patents and trademarks for the three months ending April 1, 2005 and March 26, 2004 was $901 and $934, respectively.  Amortization expense is expected to approximate $3,600 each year in the next five years.
 
          Income Taxes — Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards.  Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized.  Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.
 
          Investment tax credits are accounted for by the flow-through method whereby they reduce income taxes currently payable and the provision for income taxes in the period the assets giving rise to such credits are placed in service.  In 2004, to the extent such credits were not currently utilized on the Company’s tax return, deferred tax assets, as adjusted for any valuation allowance, were recognized for the carryforward amounts.
 
          Provision is made for federal income taxes which may be payable on foreign subsidiary earnings to the extent that the Company anticipates they will be remitted.
 
          The Company is in the process of reviewing the foreign earnings repatriation provision of the American Jobs Creation Act of 2004 (the “Act”).  The review is not yet complete due to the complexity of the provision as it relates to the structure of the Company’s unrepatriated foreign earnings.  Given the effective foreign tax rates applicable to the Company’s unrepatriated earnings as well as certain restrictions in the Act concerning the definitions of extraordinary dividends and U.S. investment, it is currently considered unlikely that the Company will change its existing repatriation practices as a result of the Act.  The Company’s evaluation is expected to be completed in the second quarter of 2005.
 
          Foreign Currency — Assets and liabilities of foreign subsidiaries are translated into U.S. dollars at month-end exchange rates and income and expenses and cash flows at monthly weighted-average exchange rates.
 
          The Company maintains a foreign-currency risk-management strategy that uses derivative instruments to protect it from unanticipated fluctuations in cash flows that may arise from volatility in currency exchange rates.  The Company utilizes foreign exchange contracts solely for hedging purposes, whether or not they qualify for hedge
 
12

 
accounting under SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.”  At April 1, 2005 and March 26, 2004, the Company did not meet the requirements for deferral under SFAS No. 133 and recorded pretax losses of $275 and $1,218, respectively.  These amounts were recorded as reductions in cost of operating revenues on the condensed consolidated statement of operations and comprehensive income/(loss).  Amounts receivable (gains) or payable (losses) under foreign exchange contracts are recognized as deferred gains or losses and are included in either contracts in process or estimated costs to complete long-term contracts.
 
          Restrictions on Shareholders’ Dividends — The Board of Directors of the Company discontinued the common stock dividend in July 2001.  Accordingly, the Company paid no dividends on common shares during the first three months of 2005 or during fiscal year 2004.  The Company is restricted from paying dividends under its new Senior Credit Agreement.  Accordingly, the Company does not expect to pay dividends on the common shares for the foreseeable future.
 
          Earnings per Share — In accordance with Emerging Issues Task Force Issue No. 03-6, “Participating Securities and the Two-Class Method under SFAS No. 128,” the Company uses the two-class method to allocate income to the holders of the preferred shares when computing basic and diluted earnings per share for the common shareholders.  However, losses are not allocated to holders of the preferred shares for purposes of calculating earnings per share since the preferred shareholders are not required to fund losses.  There were 12,633 preferred shares outstanding as of April 1, 2005, which are convertible into 821,122 common shares at the option of the preferred shareholder.  See Note 8 for further information regarding the preferred shares.
 
          The computations for basic and diluted earnings/(loss) per common share are as follows:
 
 
 
Three Months  Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
 
 


 


 
Net income/(loss)
 
$
1,240
 
$
(4,298
)
Net income allocated to preferred shareholders
 
 
66
 
 
 
 
 


 


 
Net income/(loss) available to common shareholders
 
$
1,174
 
$
(4,298
)
 
 


 


 
Basic earnings/(loss) per common share:
 
 
 
 
 
 
 
Net income/(loss) available to common shareholders
 
$
1,174
 
$
(4,298
)
 
 


 


 
Weighted-average number of common shares outstanding for basic earnings/(loss) per common share
 
 
41,753,245
 
 
2,052,762
 
 
 


 


 
Basic earnings/(loss) per common share
 
$
0.03
 
$
(2.09
)
 
 


 


 
Diluted earnings/(loss) per common share:
 
 
 
 
 
 
 
Net income/(loss) available to common shareholders
 
$
1,174
 
$
(4,298
)
 
 


 


 
Weighted-average number of common shares outstanding for basic earnings/(loss) per common share
 
 
41,753,245
 
 
2,052,762
 
Effect of dilutive securities:
 
 
 
 
 
 
 
Options to purchase common shares
 
 
1,124,782
 
 
 
Warrants to purchase common shares
 
 
4,297,864
 
 
 
Unvested portion of restricted common shares and  restricted common share awards
 
 
923,201
 
 
 
 
 


 


 
Weighted-average number of common shares outstanding for diluted earnings/(loss) per common share
 
 
48,099,092
 
 
2,052,762
 
 
 


 


 
Diluted earnings/(loss) per common share
 
$
0.02
 
$
(2.09
)
 
 


 


 
 
          Basic earnings/(loss) per common share has been computed based on the weighted-average number of common shares outstanding, excluding non-vested restricted common shares of 1,351,846.  Restricted common shares will be included in the weighted-average number of common shares outstanding as such shares vest.  One third of the restricted awards vest in the fourth quarter of 2005 and the balance vest during the fourth quarter of 2006.
 
          The impact of potentially dilutive securities such as outstanding stock options, warrants to purchase common shares, convertible securities and the non-vested portion of restricted common shares and restricted common share awards has been included in the computation of diluted earnings per share to the extent such securities are dilutive.
 
13

 
The following table summarizes the potentially dilutive securities, which have been excluded from the diluted earnings per share calculation due to their antidilutive effect. 
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
 
 


 


 
Options to purchase common shares not included in the computation of diluted earnings per share due to their antidilutive effect
 
 
 
 
28,415
 
 
 


 


 
Options to purchase common shares not included in the computation of diluted earnings per share because the options’ exercise price was greater than the average market price
 
 
387,697
 
 
383,896
 
 
 


 


 
Common shares on convertible subordinated notes not included in the computation of diluted earnings per share due to their antidilutive effect
 
 
9,565
 
 
654,288
 
 
 


 


 
 
          Stock Option Plans — The Company has three fixed-option plans that reserve shares of common stock for issuance to executives, key employees and directors.  The Company has adopted the disclosure-only provisions of SFAS No.  123, “Accounting for Stock-Based Compensation,” as amended by SFAS No. 148, “Accounting for Stock-Based Compensation – Transition and Disclosure.”  The Company continues to account for stock options granted to employees and directors using the intrinsic value method under APB Opinion No. 25, “Accounting for Stock Issued to Employees.”  Had compensation costs for the Company’s stock-based compensation plans been accounted for using the fair value method of accounting described by SFAS No. 123, the Company’s net income/(loss) and earnings/(loss) per common share would have been as follows:
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 


 


 
Net income/(loss) available to common shareholders — as reported
 
$
1,174
 
$
(4,298
)
Add: Total stock-based employee compensation expense determined under intrinsic value based method for awards and included within reported net income/(loss), net of $0 taxes
 
 
37
 
 
 
Deduct: Total stock-based employee compensation expense determined under fair value based method for awards, net of taxes of $127 in 2005 and $33 in 2004
 
 
(1,494
)
 
(469
)
 
 


 


 
Net loss available to common shareholders — pro forma
 
$
(283
)
$
(4,767
)
 
 


 


 
Earnings/(loss) per common share — basic:
 
 
 
 
 
 
 
As reported
 
$
0.03
 
$
(2.09
)
Pro forma
 
$
(0.01
)
$
(2.32
)
Earnings/(loss) per common share — diluted:
 
 
 
 
 
 
 
As reported
 
$
0.02
 
$
(2.09
)
Pro forma
 
$
(0.01
)
$
(2.32
)
 
          As of April 1, 2005, a total of 4,080,140 shares of common stock were reserved for issuance under the various stock option plans; 876,373 shares were available for grant.
 
          Recent Accounting Developments — In December 2004, the FASB issued SFAS No. 123 (revised 2004), “Share-Based Payment.”  SFAS No. 123R replaces SFAS No. 123, “Accounting for Stock-Based Compensation,” and supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.”  SFAS No. 123R requires that all share-based payments to employees, including grants of employee stock options and restricted stock, be recognized in the condensed consolidated statement of operations and comprehensive income/(loss) based on their fair values.  Prior to SFAS No. 123R, the Company adopted the disclosure-only provisions of SFAS No. 123 and therefore only
 
14

 
certain pro forma disclosures of the fair value of share-based payments were required in the notes to the condensed consolidated financial statements.  SFAS No. 123R provides for the adoption of the new standard in one of two ways: the modified prospective transition method and the modified retrospective transition method. Using the modified prospective transition method, share-based employee compensation cost would be recognized from the beginning of the fiscal period in which the recognition provisions are first applied as if the fair-value-based accounting method had been used to account for all employee awards granted, modified, or settled after the effective date and to any awards that were not fully vested as of the effective date. Using the modified retrospective method, employee compensation cost would be recognized for periods presented prior to the adoption of the proposed standard in accordance with the original provisions of SFAS No. 123; that is, employee compensation cost would be recognized in the amounts reported in the pro forma disclosures provided in accordance with SFAS No. 123. On April 14, 2005, the Securities and Exchange Commission amended the compliance date for SFAS No. 123R until the first quarter of 2006.  The Company is still evaluating the method of adoption and the impact that the adoption of SFAS No. 123R will have on its condensed consolidated financial position and results of operations.
 
          In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29.”  SFAS No. 153 eliminates the exception for nonmonetary exchanges of similar productive assets, which were previously required to be recorded on a carryover basis rather than a fair value basis.  Instead, SFAS No. 153 provides that exchanges of nonmonetary assets that do not have commercial substance be reported at carryover basis rather than a fair value basis.  A nonmonetary exchange is considered to have commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange.  The provisions of SFAS No. 153 are effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005.  The adoption of SFAS No. 153 is not expected to have a material impact on the condensed consolidated financial statements of the Company.
 
3.   Equity Interests
 
          The Company owns a non-controlling equity interest in two electric power generation projects and one waste-to-energy project in Italy and a refinery/electric power generation project in Chile.  Two of the projects in Italy are each 42% owned while the third is 49% owned by the Company.  In late 2004, the Company entered into a binding agreement to sell 10% of its minority equity interest in the third Italian project; such sale closed in April 2005.  The project in Chile is 85% owned by the Company; however, the Company does not have a controlling financial interest in the Chilean project. Following is summarized financial information for the Company’s equity affiliates combined, as well as the Company’s interest in the affiliates.
 
 
 
April 1, 2005
 
December 31, 2004
 
 
 

 

 
 
 
Italian
Projects
 
Chilean
Project
 
Italian
Projects
 
Chilean
Project
 
 
 


 


 


 


 
Balance Sheet Data :
 
 
 
 
 
 
 
 
 
 
 
 
 
Current assets
 
$
142,370
 
$
10,136
 
$
149,346
 
$
23,456
 
Other assets (primarily buildings and equipment)
 
 
395,178
 
 
173,061
 
 
414,779
 
 
175,653
 
Current liabilities
 
 
37,772
 
 
14,107
 
 
41,003
 
 
17,179
 
Other liabilities (primarily long-term debt)
 
 
379,540
 
 
108,736
 
 
404,802
 
 
113,567
 
Net assets
 
 
120,236
 
 
60,354
 
 
118,320
 
 
68,363
 
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
 
 
Italian
Projects
 
Chilean
Project
 
Italian
Projects
 
Chilean
Project
 
 
 


 


 


 


 
Income Statement Data:
 
 
 
 
 
 
 
 
 
 
 
 
 
Total revenues
 
$
63,535
 
$
10,175
 
$
63,050
 
$
9,923
 
Gross earnings
 
 
16,258
 
 
5,069
 
 
15,688
 
 
5,198
 
Income before income taxes
 
 
12,566
 
 
2,531
 
 
11,162
 
 
2,617
 
Net earnings
 
 
7,667
 
 
1,972
 
 
6,754
 
 
2,059
 
 
15

 
          The Company’s share of the net earnings of equity affiliates, which are recorded within other income on the condensed consolidated statement of operations and comprehensive income/(loss), totaled $3,223 and $4,653 for the three months ended April 1, 2005 and March 26, 2004, respectively.  The Company’s investment in the equity affiliates, which is recorded within investment and advances on the condensed consolidated balance sheet, totaled $118,651 and $109,106 as of April 1, 2005 and December 31, 2004, respectively.  Dividends of $8,387 and $9,090 were received during the three months ended April 1, 2005 and March 26, 2004, respectively.
 
          The Company has guaranteed certain performance obligations of these projects.  The Company’s contingent obligations under the guarantees for three of the projects are approximately $1,300 in total.  The contingent obligation for the fourth project is currently capped at approximately $7,900 over the twelve-year life of the project’s financing; to date, no amounts have been paid under this guarantee.  The Company has also provided a guarantee of $5,000 representing 49% of the debt service reserve letter of credit providing liquidity should the performance of the fourth project be insufficient to cover the debt service payments.  Finally, the Company has provided a $10,000 debt service reserve letter of credit providing liquidity should the performance of the Chilean project be insufficient to cover the debt service payments.  No amounts have been drawn under the letter of credit.
 
4.   Equity-for-Debt Exchange
 
          In September 2004, the Company consummated an equity-for-debt exchange in which it issued common shares, preferred shares, warrants to purchase common shares and new senior notes due 2011 in exchange for certain of its outstanding debt securities and trust securities.  The exchange reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,128) by $437,041, improved the Company’s shareholders’ deficit by $448,136 and when combined with the proceeds from the issuance of the new notes that were used to repay amounts that were outstanding under the previous Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011.  The exchange offer resulted in an aggregate $623,190 increase in capital stock and paid-in capital, which was partially offset by a $175,054 charge to income.  The pretax charge, which was substantially non-cash, related primarily to the exchange of Convertible Subordinated Notes tendered in the exchange offer.
 
5.   Long-term Debt
 
          The following table shows the components of long-term debt:
 
 
 
April 1, 2005
 
December 31, 2004
 
 
 

 

 
 
 
Current
 
Long-term
 
Total
 
Current
 
Long-term
 
Total
 
 
 


 


 


 


 


 


 
Senior Notes at 6.75% interest, due November 15, 2005
 
$
11,372
 
$
 
$
11,372
 
$
11,372
 
$
 
$
11,372
 
Senior Notes at 10.359% interest, due September 15, 2011
 
 
 
 
271,365
 
 
271,365
 
 
 
 
271,643
 
 
271,643
 
Convertible Subordinated Notes at 6.50% interest, due 2007
 
 
 
 
3,070
 
 
3,070
 
 
 
 
3,070
 
 
3,070
 
Subordinated Robbins Facility Exit Funding Obligations:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
1999C Bonds at 7.25% interest, due October 15, 2009
 
 
14
 
 
69
 
 
83
 
 
14
 
 
69
 
 
83
 
1999C Bonds at 7.25% interest, due October 15, 2024
 
 
 
 
20,491
 
 
20,491
 
 
 
 
20,491
 
 
20,491
 
1999D Bonds at 7% interest, due October 15, 2009
 
 
 
 
237
 
 
237
 
 
 
 
233
 
 
233
 
Subordinated Deferrable Interest Debentures
 
 
 
 
71,177
 
 
71,177
 
 
 
 
71,177
 
 
71,177
 
Special-Purpose Project Debt:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Martinez Cogen Limited Partnership
 
 
7,654
 
 
4,060
 
 
11,714
 
 
7,280
 
 
7,980
 
 
15,260
 
Foster Wheeler Coque Verde, L.P.
 
 
2,975
 
 
32,151
 
 
35,126
 
 
2,975
 
 
32,151
 
 
35,126
 
Camden County Energy Recovery Associates
 
 
8,959
 
 
59,936
 
 
68,895
 
 
8,959
 
 
59,936
 
 
68,895
 
Capital Lease Obligations
 
 
1,066
 
 
65,208
 
 
66,274
 
 
990
 
 
66,297
 
 
67,287
 
Other
 
 
3,624
 
 
1,812
 
 
5,436
 
 
3,624
 
 
1,812
 
 
5,436
 
 
 


 


 


 


 


 


 
Total
 
$
35,664
 
$
529,576
 
$
565,240
 
$
35,214
 
$
534,859
 
$
570,073
 
 
 


 


 


 


 


 


 
 
          Senior Credit Facility — In August of 2002, the Company negotiated a Senior Credit Facility that was comprised of a $71,000 term loan, a $69,000 revolving credit facility and a $149,900 letter of credit facility having an April 30, 2005 maturity date.  In connection with the equity-for-debt exchange, the Company repaid in full the term loan and amounts outstanding under the revolving credit facility.  Accordingly, there were no borrowings outstanding
 
16

 
under the term loan and revolving credit facility as of December 31, 2004.  The Company had letters of credit outstanding of $90,018 as of December 31, 2004.  In March 2005, the Company replaced the Senior Credit Facility with a new 5-year Senior Credit Agreement.
 
          New Senior Credit Agreement — In March 2005, the Company entered into a new 5-year $250,000 Senior Credit Agreement.  The Senior Credit Agreement includes a $75,000 sub-limit for borrowings at a rate equal to LIBOR plus 5%.  Standby letters of credit issued under the Senior Credit Agreement carry a fixed price throughout the life of the facility.  The Company had $101,713 of letters of credit outstanding under the Senior Credit Agreement as of April 1, 2005.  The Senior Credit Agreement is collateralized by the assets and/or the stock of certain of the Company’s domestic and foreign subsidiaries.  The Company paid approximately $12,900 in fees and expenses in conjunction with the execution of the Senior Credit Agreement.  Such fees, paid predominately in the first quarter of 2005, have been deferred and will be amortized to expense over the life of the agreement.
 
          The new Senior Credit Agreement requires the Company to maintain certain ratios, including a leverage ratio, a fixed charge coverage ratio and a minimum liquidity level.  Compliance with the first two covenants is measured quarterly.  The leverage ratio compares total indebtedness, as defined in the new Senior Credit Agreement, to EBITDA, as defined.  The leverage ratio must be less than the levels specified in the new Senior Credit Agreement.  The fixed charge coverage ratio compares EBITDA to total fixed charges, as defined and must be greater than the levels specified in the new Senior Credit Agreement. The Company must be in compliance with the minimum liquidity level covenant at any time.  Management’s 2005 forecast indicates that the Company will be in compliance with the financial covenants contained in the new Senior Credit Agreement.
 
          The Senior Credit Agreement also requires the Company to prepay the facility in certain circumstances from proceeds of assets sales and the issuance of debt.
 
6.   Pensions and Other Postretirement Benefits
 
          Pension Benefits — Domestic and certain foreign subsidiaries of the Company have several pension plans covering substantially all full-time employees.  The components of net periodic benefit cost are as follows:
 
 
 
Three Months Ended April 1, 2005
 
Three Months Ended March 26, 2004
 
 
 

 

 
 
 
United
States
 
United
Kingdom
 
Canada
 
Total
 
United
States
 
United
Kingdom
 
Canada
 
Total
 
 
 


 


 


 


 


 


 


 


 
Net Periodic Benefit Cost:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Service cost
 
$
 
$
4,591
 
$
57
 
$
4,648
 
$
 
$
4,464
 
$
63
 
$
4,527
 
Interest cost
 
 
4,738
 
 
8,278
 
 
333
 
 
13,349
 
 
4,467
 
 
7,620
 
 
301
 
 
12,388
 
Expected return on plan assets
 
 
(4,513
)
 
(9,138
)
 
(349
)
 
(14,000
)
 
(3,901
)
 
(7,801
)
 
(325
)
 
(12,027
)
Amortization of transition asset
 
 
 
 
(19
)
 
20
 
 
1
 
 
 
 
 
 
19
 
 
19
 
Amortization of prior service cost
 
 
 
 
434
 
 
4
 
 
438
 
 
 
 
422
 
 
4
 
 
426
 
Other
 
 
944
 
 
3,762
 
 
132
 
 
4,838
 
 
1,015
 
 
4,430
 
 
106
 
 
5,551
 
 
 


 


 


 


 


 


 


 


 
Total net periodic benefit cost
 
$
1,169
 
$
7,908
 
$
197
 
$
9,274
 
$
1,581
 
$
9,135
 
$
168
 
$
10,884
 
 
 


 


 


 


 


 


 


 


 
 
          The Company expects to contribute a total of approximately $26,700 to its domestic pension plans and approximately $30,400 to its foreign pension plans in 2005.  As of April 1, 2005, $9,000 of that contribution has been made.
 
          Other Postretirement Benefits — In addition to providing pension benefits, some of the Company’s subsidiaries provide certain health care and life insurance benefits for retired employees (“other postretirement benefits”).  The components of net periodic postretirement benefit cost are as follows:
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 


 


 
Net Periodic Postretirment Benefit Cost:
 
 
 
 
 
 
 
Service cost
 
$
78
 
$
83
 
Interest cost
 
 
1,114
 
 
1,344
 
Amortization of prior service cost
 
 
(1,178
)
 
(1,187
)
Other
 
 
626
 
 
644
 
 
 


 


 
Net periodic postretirement benefit cost
 
$
640
 
$
884
 
 
 


 


 
 
           In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “Medicare Act”) became law in the United States. The Medicare Act introduces a prescription drug benefit under
 
17

 
Medicare as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to the Medicare benefit. In May 2004, the FASB issued a FASB Staff Position (“FSP”) No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.”  FSP 106-2 provides guidance on accounting for the effects of the Medicare Act for employers that sponsor postretirement healthcare plans that provide prescription drug benefits.  The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004.  Based upon the proposed regulations of the Medicare Act, the Company concluded that the benefits provided by the plan were actuarially equivalent to Medicare Part D under the Medicare Act.  Accordingly, the Company reflected the impact of the Medicare Act prospectively as of the start of the third quarter 2004.  The impact of the Medicare Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.  On January 21, 2005, final regulations related to the Medicare Act were issued.  The Company has not yet determined the effect of the final regulations on the Company’s accumulated postretirement benefit obligation and net periodic postretirement benefit costs.
 
7.   Guarantees and Warranties
 
          The Company has provided indemnifications to third parties relating to businesses and/or assets the Company previously owned.  Such indemnifications relate primarily to potential environmental and tax exposures for activities conducted by the Company prior to the sale.
 
 
 
Maximum
Potential Payment
 
Carrying Amount
of Liability as of
April 1, 2005
 
Carrying Amount
of Liability as of
December 31, 2004
 
 
 


 


 


 
Environmental indemnifications
 
No limit
 
$
7,500
 
$
5,300
 
Tax indemnifications
 
No limit
 
$
 
$
 
 
          The Company provides for project execution and warranty reserves on certain of its long-term contracts.  Generally, these reserves are accrued over the life of the contract so that a sufficient balance is maintained to cover the exposures at the conclusion of the contract.
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 


 


 
Balance at beginning of year
 
$
94,500
 
$
131,600
 
Accruals
 
 
3,600
 
 
5,500
 
Settlements
 
 
(3,200
)
 
(3,200
)
Adjustments to provisions
 
 
(16,400
)
 
(1,300
)
 
 


 


 
Balance at end of period
 
$
78,500
 
$
132,600
 
 
 


 


 
 
8.   Preferred Shares
 
          The Company issued approximately 599,944 preferred shares in connection with the equity-for-debt exchange, which was consummated in September 2004.  Each preferred share is optionally convertible into 65 common shares.  As of April 1, 2005, 12,633 preferred shares remained outstanding.
 
          The preferred shareholders have no voting rights except in certain limited circumstances.  The preferred shares have the right to receive dividends and other distributions, including liquidating distributions, on an as-converted basis if declared by the Company and paid on the common shares.  The preferred shares have a $0.01 liquidation preference.
 
18

 
9.   Stock Purchase Warrants
 
          In connection with the exchange offer consummated in 2004, the Company issued 4,152,914 Class A common stock purchase warrants (“Class A”) and 40,771,560 Class B common stock purchase warrants (“Class B”).  Each Class A warrant entitles its owner to purchase 1.6841 common shares at an exercise price of $9.378 per common share issuable thereunder.  The Class A warrants are exercisable only on or after September 24, 2005 and on or before September 24, 2009.  The number of common shares issuable upon the exercise of Class A warrants is approximately 6,994,059.
 
          Each Class B warrant entitles its owner to purchase 0.0723 common shares at an exercise price of $9.378 per common share issuable thereunder.  The Class B warrants are exercisable only on or after September 24, 2005 and on or before September 24, 2007.  The number of common shares issuable upon the exercise of Class B warrants is approximately 2,947,233.
 
          The holders of the Class A and Class B warrants are not entitled to vote, to receive dividends or to exercise any of the rights of common shareholders for any purpose until such warrants have been duly exercised.  The Company plans to file and maintain, at all times during which the warrants are exercisable, a “shelf” registration statement relating to the issuance of common shares underlying the warrants for the benefit of the warrant holders.  The expiration date of the warrants will be extended for a period equal to the aggregate time during which a registration statement is not available to the holders of the warrants once they become exercisable.
 
10.  Income Taxes
 
          The difference between the statutory and effective tax rates for the three months ended April 1, 2005 and March 26, 2004 results predominately from taxable income in certain jurisdictions (primarily non-U.S.) combined with a valuation allowance offsetting other loss benefits in other jurisdictions (primarily U.S.).
 
11.  Business Segments – Data
 
          The Company operates through two business groups, which also constitute separate reportable segments: the Engineering and Construction Group (the “E&C Group”) and the Global Power Group.  The E&C Group designs, engineers, and constructs upstream oil and gas processing facilities, oil refining, chemical and petrochemical, pharmaceutical, natural gas liquefaction (LNG) facilities and receiving terminals, and related infrastructure, including power generation and distribution facilities. The E&C Group provides engineering, project management and construction management services, and purchases equipment, materials and services from third-party suppliers and subcontractors. The E&C Group owns industry leading technology in delayed coking, solvent de-asphalting, and hydrogen production processes used in oil refineries and has access to numerous technologies owned by others. The E&C Group also provides international environmental remediation services, together with related technical, engineering, design and regulatory services.  The E&C Group generates revenues from engineering and construction activities pursuant to long-term contracts spanning up to four years in duration.
 
          The Global Power Group designs, manufactures, and erects steam generating and auxiliary equipment for electric power generating stations and industrial markets worldwide. Steam generating equipment includes a full range of fluidized bed and conventional boilers firing coal, oil, gas, biomass and municipal solid waste, waste wood, and low-Btu gases.  Auxiliary equipment includes feedwater heaters, steam condensers, heat-recovery equipment, selective non-catalytic recovery units, selective catalytic recovery units and low-NOx burners.  The Company provides a broad range of site services relating to these products, including full plant construction, maintenance engineering, plant upgrading and life extension, and plant repowering. The Global Power Group also provides research analysis and experimental work in fluid dynamics, heat transfer, combustion and fuel technology, materials engineering and solids mechanics.  In addition, the Global Power Group builds, owns and operates cogeneration, independent power production and waste-to-energy facilities, as well as facilities for the process and petrochemical industries.  The Global Power Group generates revenues from long-term engineering activities, supply of equipment and construction contracts, and from operating activities pursuant to the long-term sale of project outputs (i.e., electricity, steam, etc.), operating and maintenance agreements, and from returns on its equity investments in certain production facilities.
 
          The Company has restated its business segment data to reflect the transfer of one of its operating subsidiaries in Canada from the E&C Group to the Global Power Group.  The subsidiary’s operations have been consolidated into another subsidiary whose operations have been historically reported as part of the Global Power Group.
 
19

 
 
 
Total
 
Engineering and
Construction
 
Global Power
Group
 
Corporate and
Financial Services(1)
 
 
 


 


 


 


 
For the three months ended April 1, 2005
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party revenues
 
$
523,065
 
$
329,287
 
$
193,765
 
$
13
 
Intercompany revenues
 
 
 
 
1,288
 
 
1,292
 
 
(2,580
)
 
 


 


 


 


 
Operating revenues
 
$
523,065
 
$
330,575
 
$
195,057
 
$
(2,567
)
 
 


 


 


 


 
EBITDA (2)
 
$
31,183
 
$
26,269
 
$
29,691
 
$
(24,777
)
 
 
 
 
 


 


 


 
Less: Interest expense
 
 
(14,748
)
 
 
 
 
 
 
 
 
 
Less: Depreciation and amortization
 
 
(7,224
)
               
 
 
 


 
               
 
Income before income taxes
 
 
9,211
 
 
 
 
 
 
 
 
 
 
Provision for income taxes
 
 
(7,971
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Net income
 
$
1,240
 
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
For the three months ended March 26, 2004
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party revenues
 
$
666,359
 
$
394,050
 
$
271,700
 
$
609
 
Intercompany revenues
 
 
 
 
469
 
 
479
 
 
(948
)
 
 


 


 


 


 
Operating revenues
 
$
666,359
 
$
394,519
 
$
272,179
 
$
(339
)
 
 


 


 


 


 
EBITDA (3)
 
 
42,627
 
$
35,064
 
$
20,410
 
$
(12,847
)
 
 
 
 
 


 


 


 
Less: Interest expense
 
 
(25,432
)
 
 
 
 
 
 
 
 
 
Less: Depreciation and amortization
 
 
(8,049
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 
9,146
 
 
 
 
 
 
 
 
 
 
Provision for income taxes
 
 
(13,444
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Net loss
 
$
(4,298
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
 

(1)
Includes general corporate income and expense, the Company’s captive insurance operation and eliminations.
(2)
Includes in the three months ended April 1, 2005: the reevaluation of contract costs estimates of $23,600: $13,900 in E&C and $9,700 in Global Power; credit agreement costs associated with the previous Senior Credit Facility of $(3,700) in C&F; and charges for severance cost of $(100) in E&C.
(3)
Includes in the three months ended March 26, 2004: a gain of $10,500 in E&C on the sale of a minority equity interest in a special-purpose company established to develop power plant projects in Europe; the reevaluation of contract costs estimates of $11,400: $19,900 in E&C and $(8,500) in Global Power; a net gain of $11,600 in C&F on the settlement of coverage litigation with certain asbestos insurance carriers; restructuring and credit agreement costs of $(9,300) in C&F; and charges for severance cost of $(400) in E&C.
 
          Operating revenues by industry segment were as follows:
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 


 


 
Power
 
$
220,010
 
$
321,535
 
Oil and gas/refinery
 
 
157,992
 
 
232,324
 
Pharmaceutical
 
 
53,301
 
 
71,516
 
Chemical
 
 
49,008
 
 
22,068
 
Environmental
 
 
10,788
 
 
7,856
 
Power production
 
 
25,049
 
 
25,623
 
Eliminations and other
 
 
6,917
 
 
(14,563
)
 
 


 


 
Total Operating Revenues
 
$
523,065
 
$
666,359
 
 
 


 


 
 
20

 
12.  Sale of Certain Business Assets
 
          The Company entered into an agreement in the first quarter of 2004 to sell a domestic corporate office building for estimated net cash proceeds of $17,000, which approximated carrying value.  The sale closed in the second quarter 2004 and generated net cash proceeds of $16,400. Of this amount, 50% was repaid to the previous Senior Credit Facilities’ lenders in the second quarter of 2004.
 
          In the first quarter of 2004, the Company sold a minority equity interest in a special-purpose company established to develop power plant projects in Europe.  The Company recorded a gain on the sale of $10,500, which was recorded in other income on the condensed consolidated statement of operations and comprehensive income/(loss).
 
13.  Litigation and Uncertainties
 
Asbestos
 
          Some of the Company’s U.S. and U.K. subsidiaries are defendants in numerous asbestos-related lawsuits and out-of-court informal claims pending in the United States and United Kingdom. Plaintiffs claim damages for personal injury alleged to have arisen from exposure to or use of asbestos in connection with work allegedly performed by the Company’s subsidiaries during the 1970s and prior.
 
          United States
 
          A summary of claim activity for the three months ended April 1, 2005, December 31, 2004 and March 26, 2004 is as follows:
 
 
 
Number of Claims
 
 
 

 
 
 
First Quarter
2005
 
Fourth Quarter
2004
 
First Quarter
2004
 
 
 


 


 


 
Balance at beginning of quarter
 
 
167,760
 
 
170,140
 
 
170,860
 
New claims
 
 
4,240
 
 
5,280
 
 
3,900
 
Claims resolved
 
 
(4,200
)
 
(7,660
)
 
(3,280
)
 
 


 


 


 
Balance at end of  quarter *
 
 
167,800
 
 
167,760
 
 
171,480
 
 
 


 


 


 
 
 

 
*  Includes claims on inactive court dockets of approximately 22,400 at April 1, 2005, 22,300 at December 31, 2004 and 24,500 at March 26, 2004.
 
          The overall average combined indemnity and defense cost per closed claim since 1993 was approximately $2.1.  The Company believes that the average cost will increase in the future.
 
          The amount spent on asbestos litigation defense and case resolution, all of which was reimbursed from insurance coverage, was $22,500 and $23,900 for the three months ended April 1, 2005 and March 26, 2004, respectively.
 
          As of April 1, 2005, the Company has recorded total liabilities of $457,600 comprised of an estimated liability relating to open (outstanding) claims of $234,600 and an estimated liability relating to future unasserted claims of $223,000.  Of the total, $75,000 is recorded in accrued expenses and $382,600 is recorded in asbestos-related liability on the condensed consolidated balance sheet.  These estimates are based upon the following information and/or assumptions: number of open claims; forecasted number of future claims; estimated average cost per claim by disease type (i.e., mesothelioma vs. non-mesothelioma); and the breakdown of known and future claims into disease type (i.e., mesothelioma vs. non-mesothelioma).  Claims that have not been settled and are six or more years old are considered abandoned and are no longer valued in the estimated liability; however, such claims are included within the above chart.  There were approximately 9,100 such cases that are not valued within the estimated liability.  The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses.  Total estimated defense costs and indemnity payments are estimated to be incurred through the year 2019, during which period new claims are expected to decline from year to year. Recently received claims also suggest that the percentage of claims to be closed without payment of indemnity costs should increase as claims are resolved during the next few years. The Company believes that it is likely that there will be new claims filed after 2019, but in light of uncertainties inherent in long-term forecasts, the Company does not believe that it can reasonably estimate defense and/or indemnity costs, which might be incurred after 2019.  Historically, defense costs have represented
 
21

 
approximately 21% of total defense and indemnity costs.  Through April 1, 2005, total indemnity costs paid, prior to insurance recoveries, were approximately $461,700 and total defense costs paid were approximately $124,400.
 
          As of April 1, 2005, the Company has recorded assets of $363,100 relating to actual and probable insurance recoveries, of which $95,000 is recorded in accounts and notes receivables, and $268,100 is recorded as asbestos-related insurance recovery receivable on the condensed consolidated balance sheet.  The asset includes an estimate of recoveries from insurers based upon assumptions relating to cost allocation and resolution of pending legal proceedings with certain insurers, as well as recoveries under settlements with other insurers.
 
          As of April 1, 2005, $165,200 was contested by the subsidiaries’ insurers in ongoing litigation.  The litigation relates to the proper allocation of the coverage liability among the subsidiaries’ various insurers and the subsidiaries as self-insurers.  The Company believes that any amounts that its subsidiaries might be allocated as self-insurer would be immaterial.
 
          The number and type of claims received and the average cost to settle claims can vary from quarter to quarter and sometimes by substantial amounts.  In the first quarter of 2005, the number of claims received (including the number of mesothelioma claims) and the average cost to settle claims exceeded the Company’s forecast prepared at year-end 2004 to estimate the asbestos liability.  Management routinely monitors the Company’s asbestos activity and does not believe that one quarter of data is sufficient evidence to necessitate a change in the underlying assumptions used to estimate the asbestos liability.  Actual experience will be compared to projected results and if, in management’s judgment, changes to the underlying estimates are warranted, the asbestos liability will be modified.
 
          The Company’s subsidiaries have entered into several settlement agreements calling for insurers to make lump-sum payments, as well as payments over time, for use by the subsidiaries to fund asbestos-related indemnity and defense costs and, in certain cases, for reimbursement for a portion of out-of-pocket costs previously incurred.  The Company intends to negotiate additional settlements in order to minimize the amount of future costs the Company will be required to fund out of working capital.
 
          The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010, although it may be required to fund a portion of such liabilities from its own cash thereafter.  This forecast assumes that the Company will be able to successfully resolve certain outstanding insurance coverage issues.   An adverse outcome in the insurance litigation on these coverage issues could materially limit the Company’s insurance recoveries.  In this regard, on January 10, 2005, a New York state trial court entered an order finding that New York, rather than New Jersey, law applies in the litigation described above regarding the allocation of liability for asbestos-related personal injury claims among the Foster Wheeler entities and their various insurers.  Since the inception of this litigation, the Company has calculated estimated insurance recoveries applying New Jersey law.  However, the application of New York, rather than New Jersey, law would result in the Company’s subsidiaries realizing lower insurance recoveries.  Thus, as a result of this decision, the Company recorded a charge to earnings in the fourth quarter of 2004 of approximately $76,000 and reduced the year-end 2004 carrying value of its probable insurance recoveries by a similar amount.  Unless this decision is reversed or future settlements with insurers allow for funding of all future claims costs, the Company expects that it will be required to fund a portion of its asbestos liabilities from its own cash beginning in 2010.  The amount and timing of these funding requirements will be dependent upon, among other things, litigated or negotiated resolution of the various disputes between the Company and the insurers with whom it has not yet settled.  On February 16, 2005, the Company’s subsidiaries filed separate motions seeking (i) the re-argument of this decision and (ii) an appeal of this decision to a higher court.  There can be no assurances as to the timing or the outcome of these motions.
 
          In addition, even if these coverage issues are resolved in a manner favorable to the Company, the Company may not be able to collect all of the amounts due under its insurance policies.  The Company’s recoveries will be limited by insolvencies among its insurers.  The Company has not assumed recovery in the estimate of its asbestos insurance recovery asset from two of the Company’s significant insurers, which are currently insolvent.  Other insurers may become insolvent in the future and the Company’s insurers may also fail to reimburse amounts owed to the Company on a timely basis.  If the Company does not receive timely payment from its insurers, it may be unable to make required payments under settlement agreements with asbestos plaintiffs or to fund amounts required to be posted with courts in order to appeal trial judgments.  If the Company is unable to file such appeals, the Company’s subsidiaries may be ordered to pay large damage awards arising from adverse jury verdicts, and such awards may exceed available cash.  Any failure to realize expected insurance recoveries, and any delays in receiving from its
 
22

 
insurers amounts owed to the subsidiaries, will reduce cash flow and adversely affect liquidity and could have a material adverse effect on the Company’s financial condition.
 
          The pending litigation and negotiations with other insurers is continuing.
 
          It should be noted that the estimate of the assets and liabilities related to asbestos claims and recoveries is subject to a number of uncertainties that may result in significant changes in the current estimates.  Among these are uncertainties as to the ultimate number of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies with asbestos claims, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes.  Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with asbestos claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.
 
          United Kingdom
 
          Subsidiaries of the Company in the U.K. have also received claims alleging personal injury arising from exposure to asbestos. To date 622 claims have been brought against the U.K. subsidiaries of which 292 remain open at April 1, 2005.  None of the settled claims has resulted in material costs to the Company.
 
          As of April 1, 2005, the Company recorded the estimated U.S. dollar equivalent for the total U.K. asbestos liabilities of $43,600.  Of the total, $1,800 is recorded in accrued expenses and $41,800 is recorded in asbestos-related liability on the condensed consolidated balance sheet.  The estimated U.S. dollar equivalent liability for open (outstanding) U.K. asbestos claims is $5,600 and the estimated liability for future unasserted U.K. asbestos claims is $38,000.  An asset in an equal amount was recorded for the expected U.K. asbestos-related insurance recoveries, of which $1,800 is recorded in accounts and notes receivables, and $41,800 is recorded as asbestos-related insurance recovery receivable on the condensed consolidated balance sheet.
 
Project Claims
 
          In the ordinary course of business, the Company and its subsidiaries are parties to litigation involving clients and subcontractors arising out of project contracts.  Such litigation includes claims and counterclaims by the Company for additional costs incurred in excess of current contract provisions, as well as for back charges for alleged breaches of warranty and other contract commitments. If the Company were found to be liable for any of the claims/counterclaims against it, the Company would have to incur a write-down or charge against earnings to the extent a reserve has not been established for the matter in its accounts. Amounts ultimately realized on claims/counterclaims by the Company could differ materially from the balances included in the Company’s financial statements, resulting in a charge against earnings to the extent profit has already been accrued on a project contract.  Such charges could have a material adverse impact on the Company’s liquidity and financial condition.  The Company believes, after consultation with counsel, that such litigation should not have a material adverse effect upon the Company’s financial position or liquidity, after giving effect to the provisions already recorded.
 
          In addition to the matters described above, arbitration has been commenced against the Company arising out of a compact circulating fluidized-bed boiler that the Company engineered, supplied and erected for a client in Asia.  In addition to claims for damages for breach of contract, the client is seeking to rescind the contract based upon alleged material misrepresentations by the Company.  If such relief were granted, the Company could be compelled to reimburse the client for the purchase price paid (approximately $25,700), in addition to other damages, which have not yet been quantified.  The Company is vigorously defending the case and has counterclaimed for unpaid receivables (approximating $5,200), plus interest, for various breaches and non-performance by the client.  (Due to its age, a reserve for the full amount of the receivable was taken prior to the arbitration.)  The case is in the initial stages of discovery and a final award is not expected until 2007.  Based upon the Company’s investigation and the proceedings to date, there appear to be valid defenses to the claim.  However, it is premature to predict the outcome of this proceeding.
 
          The Company has been notified of a claim by its client with respect to a thermal electric power plant in South America that the Company designed, supplied and erected as a member of a consortium with other parties.  The plant’s concrete foundations have experienced cracking, allegedly due to out-of-specification materials used in the concrete poured by the consortium’s subcontractor.  The client has adopted a plan to repair the foundations and is seeking reimbursement of its costs (approximating $11,000) from the consortium. Additional damages could be alleged if the matter proceeds to an adversary proceeding. The Company is investigating the claim, as well as any
 
23

 
rights that it may have to seek reimbursement for the damages from third parties.  Valid legal defenses to the claim appear to exist.  However, it is premature to predict the outcome of this matter.
 
Camden County Waste-to-Energy Project
 
          One of the Company’s project subsidiaries, Camden County Energy Recovery Associates, LP (“CCERA”), owns and operates a waste-to-energy facility in Camden County, New Jersey (the “Project”).  In 1997, the United States Supreme Court effectively invalidated New Jersey’s long-standing municipal solid waste flow rules and regulations, eliminating the guaranteed supply of municipal solid waste to the Project with its corresponding tipping fee revenue.  As a result, tipping fees have been reduced to market rate in order to provide a steady supply of fuel to the Project.  Since the ruling, those market-based revenues have not been, and are not expected to be, sufficient to service the debt on outstanding bonds, which were issued by the Pollution Control Finance Authority of Camden County (“PCFA”) to finance the construction of the Project and to acquire a landfill for Camden County’s use.
 
          In 1998, the CCERA filed suit against the PCFA and other parties seeking, among other things, to void the applicable contracts and agreements governing the Project (Camden County Energy Recovery Assoc. v. N.J. Department of Environmental Protection, et al., Superior Court of New Jersey, Mercer County, L-268-98).  Since 1999, the State of New Jersey has provided subsidies sufficient to ensure the payment of each of the Project’s debt service payments as they became due. The bonds outstanding on the Camden Project were issued by the PCFA, not the Company or CCERA, and the bonds are not guaranteed by the Company or CCERA.  Pursuant to the loan agreement between PCFA and CCERA, proceeds from the bonds were used to finance the construction of the facility and accordingly these proceeds were recorded as debt on CCERA’s balance sheet and therefore are included in the Company’s condensed consolidated balance sheet.  CCERA’s obligation to service the debt obtained pursuant to the loan agreement is limited to depositing all tipping fees and electric revenues received with the trustee of the PCFA bonds.  The trustee is required to pay CCERA its service fees prior to servicing PCFA bonds.  CCERA has no further debt repayment obligations under the loan agreement with the PCFA.  In the litigation, the defendants have asserted, among other things, that an equitable portion of the outstanding debt on the Project should be allocated to CCERA even though CCERA did not guarantee the bonds.  At this time, management cannot determine the ultimate outcome of the foregoing and the potential effects on CCERA and the Project.  If the State were to fail to subsidize the debt service, and there were to be a default on a debt service payment, the bondholders might proceed to attempt to exercise their remedies, by among other things, seizing the collateral securing the bonds.  The Company does not believe this collateral includes CCERA’s plant.
 
Long-Term Government Contract
 
          The Company retained a long-term contract with a government agency in connection with the Foster Wheeler Environmental Corporation sale.  The contract is scheduled to be completed in four phases. The first phase was for the initial design, permitting and licensing of a spent fuel facility. The first phase of this project was profitable.
 
          The second phase of the contract, which is currently being executed, is billed on a cost-plus-fee basis and was expected to conclude in 2004.  In this phase, the Company must license the facility with the NRC, respond to any questions regarding the initial design included in phase one and complete final design.  Technical specification and detailed guidance from the government agency regarding government agency-directed changes to the project scope remain outstanding.  Resolution of the outstanding issues will be required before the second phase of the contract can be completed.
 
          Phase three is for the construction, start-up and testing of the facility for a fixed contractual price of $114,000, subject to escalation.  The actual commencement of this phase will be delayed as a result of the significant delay in the issuance of the NRC license for the facility, which was received on November 30, 2004.  This delay will also result in substantial additional facility costs.  The third phase would begin with the purchase of long-lead items followed by the construction activities. Construction is expected to last two years and requires that a subsidiary of the Company fund the construction cost.  Foster Wheeler USA Corporation, the parent company of Foster Wheeler Environmental Corporation, provided a performance guarantee on the project.  In addition, a surety bond for the full contract price is required. The cost of the facility is expected to be recovered in the first nine months of operations under phase four, during which a subsidiary of the Company will operate the facility at fixed rates, subject to escalation, for approximately four years.  The Company and the government agency have engaged in discussions about possibly restructuring or terminating subsequent phases of the contract. If the project were to proceed, the Company intends to seek third-party financing to fund the majority of the construction costs, but there can be no assurance that the Company will secure such financing on acceptable terms, or at all. There also can be no assurance
 
24

 
that the Company will be able to obtain the required surety bond.  If the Company cannot successfully restructure the contract and cannot obtain third-party financing or the required surety bond, the Company’s ability to perform its obligations under the contract is unlikely.  This could have a material adverse effect on the Company’s financial condition, results of operations, and cash flow. No claims have been raised by the government agency against the Company. The ultimate potential liability to the Company would arise in the event that the government agency terminates the contract (for example, due to the Company’s inability to continue with the contract) and re-bids the contract under its exact terms and the resulting cost to the government agency is greater than it would have been under the existing terms with the Company.  The Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claims.  Additionally, the Company believes that it has a variety of potential legal defenses should the government agency decide to pursue any such action.
 
Environmental Matters
 
          Under U.S. federal statutes, such as the Resource Conservation and Recovery Act, Comprehensive Environmental Response, Compensation, and Liability Act of 1980 (“CERCLA”), the Clean Water Act and the Clean Air Act, and similar state laws, the current owner or operator of real property and the past owners or operators of real property (if disposal took place during such past ownership or operation) may be jointly and severally liable for the costs of removal or remediation of toxic or hazardous substances on or under their property, regardless of whether such materials were released in violation of law or whether the owner or operator knew of, or was responsible for, the presence of such substances. Moreover, under CERCLA and similar state laws, persons who arrange for the disposal or treatment of hazardous or toxic substances may also be jointly and severally liable for the costs of the removal or remediation of such substances at a disposal or treatment site, whether or not such site was owned or operated by such person (an “off-site facility”). Liability at such off-site facilities is typically allocated among all of the viable responsible parties based on such factors as the relative amount of waste contributed to a site, toxicity of such waste, relationship of the waste contributed by a party to the remedy chosen for the site, and other factors.
 
          The Company currently owns and operates industrial facilities and has also transferred its interests in industrial facilities that it formerly owned or operated. It is likely that as a result of its current or former operations, such facilities have been impacted by hazardous substances. The Company is not aware of any conditions at its currently owned facilities in the United States that it expects will cause the Company to incur material costs in excess of those for which reserves have been established.
 
          The Company also may receive claims, pursuant to indemnity obligations from owners of recently sold facilities, which may require the Company to incur costs for investigation and/or remediation. Based on the available information, the Company does not believe that such costs will be materially in excess of those reserves which it has established. No assurance can be provided that the Company will not discover environmental conditions at its currently owned or operated properties, or that additional claims will not be made with respect to formerly owned properties, requiring the Company to incur material expenditures to investigate and/or remediate such conditions.
 
          The Company has been notified that it was a potentially responsible party (a “PRP”) under CERCLA or similar state laws at three off-site facilities. At each of these sites, the Company’s liability should be substantially less than the total site remediation costs because the percentage of waste attributable to the Company compared to that attributable to all other PRPs is low. The Company does not believe that its share of cleanup obligations at any of the off-site facilities as to which it has received a notice of potential liability will exceed $500 in the aggregate.
 
          In February 1988, one of the Company’s subsidiaries, Foster Wheeler Energy Corporation (“FWEC”), entered into a Consent Agreement and Order (“Order”) with the United States Environmental Protection Agency (“USEPA”) and the Pennsylvania Department of Environmental Protection (“PADEP”) regarding its former manufacturing facility in Mountain Top, Pennsylvania.  The Order essentially required FWEC to investigate and remediate as necessary contaminants, including trichloroethylene (“TCE”), in the soil and groundwater at the facility. Pursuant to the Order, FWEC in 1993 installed a “pump and treat” system to remove TCE from the groundwater. It is not possible at the present time to predict how long FWEC will be required to operate and maintain the system.
 
          In September 2004, FWEC sampled the domestic water supply of approximately 16 residences in Mountain Top, and it received validated testing data regarding that sampling in October 2004.  The residences are located approximately one mile to the southwest of the historic source of the TCE at FWEC’s former facility, and it is believed the residences use private wells for domestic water.  The results of this sampling indicated that TCE was present in the water at several of the residences at levels in excess of Safe Drinking Water Act standards. Since the initial round of testing in September 2004, FWEC has tested more wells.  As of April 2005, the number of wells
 
25

 
in the area containing TCE in excess of the standards is approximately 30.  FWEC believes it has identified all affected residential wells.
 
          Since approximately October 2004, FWEC, USEPA, and PADEP have been cooperating in a broad-ranging investigation that seeks to, among other things, identify the source(s) of the TCE in the residential wells.  The investigation has involved, among other things, sampling of surface waters and the more recent installation and “packer” sampling of groundwater monitoring wells.  FWEC and the agencies have been reviewing and analyzing the results of the sampling and other data as it becomes available.  Based in part upon the foregoing, the USEPA informally advised FWEC in April 2005 that USEPA considers FWEC to be a PRP with regard to the TCE in the residential wells.  FWEC is reviewing the matter with counsel.
 
          USEPA has informally indicated that it would expect a PRP to provide public water to affected residences, which likely would involve the extension of a water main from one end of the affected area to the other end, along with the installation of laterals from the main to the affected residences.  There is also a possibility that a PRP would incur further costs if it were to conduct a more formal study to better define the affected area.  Since October 2004, FWEC has been providing the potentially affected residences with temporary replacement water, and it has arranged to have filters installed on the residences’ water system to remove the TCE. FWEC has also arranged to have the filters periodically tested and maintained.  FWEC is incurring costs related to public outreach and communications in the affected area. Finally, FWEC may be required to pay the agencies’ costs in overseeing and responding to the situation. FWEC has accrued its best estimate of the cost of the foregoing.
 
          Other costs to which FWEC could be exposed could include, among other things, other costs associated with supplying public water, FWEC’s own counsel and consulting fees, further agency oversight and/or response costs, and other costs related to possible further investigation and/or remediation.  At present, it is not possible to determine whether FWEC will be determined to be liable for the items described in this paragraph, nor is it possible to reliably estimate the extent of any such liability.
 
          If one or more third parties is determined to be a source of the TCE, FWEC will evaluate its options regarding the recovery of the costs it has incurred, which options could include seeking to recover those costs from those determined to be the source.
 
          In the ordinary course of business, the Company and its subsidiaries enter into contracts providing for assessment of damages for nonperformance or delays in completion. Suits and claims have been or may be brought against the Company by customers alleging deficiencies in either equipment or plant construction and seeking resulting alleged damages.  The ultimate legal and financial liability of the Company in respect to all claims, lawsuits and proceedings cannot be estimated with certainty. As additional information concerning the estimates used by the Company becomes known, the Company reassesses its position both with respect to gain contingencies and accrued liabilities and other potential exposures. Estimates that are particularly sensitive to future change relate to legal matters as these are subject to change as events evolve and as additional information becomes available during the administration and litigation process. Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with such claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.
 
26

 
14.  Consolidating Financial Information
 
       A.  2005 Senior Notes
 
          As a result of the reorganization on May 25, 2001, Foster Wheeler LLC, as successor to Foster Wheeler Corporation, became obligor for the Senior Notes at 6.75% interest, due November 15, 2005 (“2005 Senior Notes”). Foster Wheeler Ltd. and the following companies have issued guarantees in favor of the holders of the 2005 Senior Notes: Equipment Consultants, Inc., Foster Wheeler Holdings Ltd. (formerly known as “Foreign Holdings Ltd.”), Foster Wheeler Asia Limited, Foster Wheeler Constructors, Inc., Foster Wheeler Development Corporation, Foster Wheeler Energy Corporation, Foster Wheeler Energy Manufacturing, Inc., Foster Wheeler Energy Services, Inc., Foster Wheeler Environmental Corporation, Foster Wheeler Facilities Management, Inc., Foster Wheeler Inc., Foster Wheeler International Corporation, Foster Wheeler International Holdings, Inc., Foster Wheeler North America Corp., Foster Wheeler Power Systems, Inc., Foster Wheeler Pyropower, Inc., Foster Wheeler Real Estate Development Corporation, Foster Wheeler Realty Services, Inc., Foster Wheeler USA Corporation, Foster Wheeler Virgin Islands, Inc., Foster Wheeler Zack, Inc., HFM International, Inc., Process Consultants, Inc., Pyropower Operating Services Company, Inc., and Perryville III Trust.  Each of the guarantees is full and unconditional and joint and several. Foster Wheeler LLC and each of the subsidiary guarantors are 100% owned, directly or indirectly, by Foster Wheeler Ltd.  The summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the subsidiary guarantors and issuer because management does not believe that such separate financial statements and related disclosures would be material to investors.  None of the subsidiary guarantors are restricted from making distributions to the Company.
 
          In September 2004, the Company completed an equity-for-debt exchange in which it issued common shares, preferred shares and new 2011 Senior Notes in exchange for a portion of the 2005 Senior Notes.
 
          The following represents summarized condensed consolidating financial information as of April 1, 2005 and December 31, 2004 with respect to the financial position, and for the three months ended April 1, 2005 and March 26, 2004 for results of operations and for cash flows.
 
          The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. is also a guarantor. The Foster Wheeler LLC column presents the issuer’s financial information. The Guarantor Subsidiaries column presents the financial information of all guarantors excluding that of Foster Wheeler Ltd., which is separately presented. The guarantor subsidiaries include the results of Foster Wheeler Holdings Ltd., the parent of Foster Wheeler LLC.  Foster Wheeler LLC owns, directly or indirectly, the other guarantor subsidiaries and non-guarantor subsidiaries.
 
27

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
 
April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
24,963
 
$
209,014
 
$
 
$
233,977
 
Accounts and notes receivable, net
 
 
416,260
 
 
191,090
 
 
227,019
 
 
698,424
 
 
(1,015,948
)
 
516,845
 
Contracts in process and inventories
 
 
 
 
 
 
49,566
 
 
138,391
 
 
(2
)
 
187,955
 
Investment and advances
 
 
 
 
 
 
1,248
 
 
 
 
(1,248
)
 
 
Other current assets
 
 
 
 
 
 
3,804
 
 
71,683
 
 
 
 
75,487
 
 
 


 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
191,090
 
 
306,600
 
 
1,117,512
 
 
(1,017,198
)
 
1,014,264
 
Investments in subsidiaries and others
 
 
(1,155,366
)
 
(732,626
)
 
(124,574
)
 
165,454
 
 
2,012,817
 
 
165,705
 
Land, buildings & equipment, net
 
 
 
 
 
 
45,064
 
 
227,014
 
 
 
 
272,078
 
Notes and accounts receivable – long-term
 
 
210,000
 
 
487,108
 
 
279,642
 
 
412,349
 
 
(1,382,278
)
 
6,821
 
Intangible assets, net
 
 
 
 
 
 
98,308
 
 
21,230
 
 
 
 
119,538
 
Asbestos-related insurance recovery receivable
 
 
 
 
268,104
 
 
 
 
41,785
 
 
 
 
309,889
 
Other assets
 
 
 
 
16,781
 
 
79,949
 
 
154,899
 
 
 
 
251,629
 
 
 


 


 


 


 


 


 
TOTAL ASSETS
 
$
(529,106
)
$
230,457
 
$
684,989
 
$
2,140,243
 
$
(386,659
)
$
2,139,924
 
 
 


 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(11,636
)
$
508,121
 
$
573,716
 
$
518,774
 
$
(1,015,950
)
$
573,025
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
94,466
 
 
356,556
 
 
 
 
451,022
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
5,703
 
 
185,931
 
 
 
 
202,954
 
 
 


 


 


 


 


 


 
Total current liabilities
 
 
(11,688
)
 
519,493
 
 
673,885
 
 
1,061,261
 
 
(1,015,950
)
 
1,227,001
 
Long-term debt
 
 
3,070
 
 
342,542
 
 
66,234
 
 
117,730
 
 
 
 
529,576
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
206,894
 
 
66,280
 
 
 
 
273,174
 
Asbestos-related liability
 
 
 
 
382,610
 
 
 
 
41,785
 
 
 
 
424,395
 
Other long-term liabilities and minority interest
 
 
 
 
141,044
 
 
893,342
 
 
908,526
 
 
(1,736,646
)
 
206,266
 
 
 


 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(8,618
)
 
1,385,689
 
 
1,840,355
 
 
2,195,582
 
 
(2,752,596
)
 
2,660,412
 
 
 


 


 


 


 


 


 
Common stock and paid-in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
166,258
 
 
(651,484
)
 
883,573
 
Accumulated deficit
 
 
(1,095,108
)
 
(1,102,810
)
 
(1,102,944
)
 
(54,487
)
 
2,260,241
 
 
(1,095,108
)
Accumulated other comprehensive loss
 
 
(295,035
)
 
(295,035
)
 
(295,035
)
 
(167,110
)
 
757,180
 
 
(295,035
)
Unearned compensation
 
 
(13,918
)
 
 
 
 
 
 
 
 
 
(13,918
)
 
 


 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(520,488
)
 
(1,155,232
)
 
(1,155,366
)
 
(55,339
)
 
2,365,937
 
 
(520,488
)
 
 


 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(529,106
)
$
230,457
 
$
684,989
 
$
2,140,243
 
$
(386,659
)
$
2,139,924
 
 
 


 


 


 


 


 


 
 
28

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
 
December 31, 2004
 
(Restated - See Note 2)
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
48,782
 
$
242,785
 
$
 
$
291,567
 
Accounts and notes receivable, net
 
 
416,260
 
 
184,449
 
 
202,579
 
 
672,205
 
 
(968,997
)
 
506,496
 
Contracts in process and inventories
 
 
 
 
 
 
47,243
 
 
126,830
 
 
4
 
 
174,077
 
Investment and advances
 
 
 
 
 
 
1,247
 
 
 
 
(1,247
)
 
 
Other current assets
 
 
 
 
 
 
3,482
 
 
73,676
 
 
 
 
77,158
 
 
 


 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
184,449
 
 
303,333
 
 
1,115,496
 
 
(970,240
)
 
1,049,298
 
Investments in subsidiaries and others
 
 
(1,153,046
)
 
(723,487
)
 
(133,432
)
 
158,457
 
 
2,009,832
 
 
158,324
 
Land, buildings & equipment, net
 
 
 
 
 
 
45,961
 
 
234,344
 
 
 
 
280,305
 
Notes and accounts receivable – long-term
 
 
210,000
 
 
487,108
 
 
279,861
 
 
412,402
 
 
(1,382,318
)
 
7,053
 
Intangible assets, net
 
 
 
 
 
 
98,979
 
 
22,523
 
 
 
 
121,502
 
Asbestos-related insurance recovery receivable
 
 
 
 
290,494
 
 
 
 
42,400
 
 
 
 
332,894
 
Other assets
 
 
 
 
5,330
 
 
79,826
 
 
153,007
 
 
 
 
238,163
 
 
 


 


 


 


 


 


 
TOTAL ASSETS
 
$
(526,786
)
$
243,894
 
$
674,528
 
$
2,138,629
 
$
(342,726
)
$
2,187,539
 
 
 


 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(4,239
)
$
498,673
 
$
560,955
 
$
517,033
 
$
(968,994
)
$
603,428
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
93,047
 
 
365,374
 
 
 
 
458,421
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
5,015
 
 
183,237
 
 
 
 
199,572
 
 
 


 


 


 


 


 


 
Total current liabilities
 
 
(4,291
)
 
510,045
 
 
659,017
 
 
1,065,644
 
 
(968,994
)
 
1,261,421
 
Long-term debt
 
 
3,070
 
 
342,820
 
 
66,073
 
 
122,896
 
 
 
 
534,859
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
207,146
 
 
64,705
 
 
 
 
271,851
 
Asbestos-related liability
 
 
 
 
405,000
 
 
 
 
42,400
 
 
 
 
447,400
 
Other long-term liabilities and minority interest
 
 
 
 
138,954
 
 
895,338
 
 
901,391
 
 
(1,738,110
)
 
197,573
 
 
 


 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(1,221
)
 
1,396,819
 
 
1,827,574
 
 
2,197,036
 
 
(2,707,104
)
 
2,713,104
 
 
 


 


 


 


 


 


 
Common stock and paid-in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
164,817
 
 
(650,043
)
 
883,573
 
Accumulated deficit
 
 
(1,096,348
)
 
(1,098,795
)
 
(1,098,916
)
 
(57,215
)
 
2,254,926
 
 
(1,096,348
)
Accumulated other comprehensive loss
 
 
(296,743
)
 
(296,743
)
 
(296,743
)
 
(166,009
)
 
759,495
 
 
(296,743
)
Unearned compensation
 
 
(16,047
)
 
 
 
 
 
 
 
 
 
(16,047
)
 
 


 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(525,565
)
 
(1,152,925
)
 
(1,153,046
)
 
(58,407
)
 
2,364,378
 
 
(525,565
)
 
 


 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(526,786
)
$
243,894
 
$
674,528
 
$
2,138,629
 
$
(342,726
)
$
2,187,539
 
 
 


 


 


 


 


 


 
 
29

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
 
AND COMPREHENSIVE INCOME/(LOSS)
 
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Operating revenues
 
$
 
$
 
$
124,687
 
$
411,383
 
$
(13,005
)
$
523,065
 
Cost of operating revenues
 
 
 
 
 
 
(101,869
)
 
(356,190
)
 
13,005
 
 
(445,054
)
 
 


 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
22,818
 
 
55,193
 
 
 
 
78,011
 
Selling, general and administrative expenses
 
 
5,279
 
 
 
 
(23,875
)
 
(36,621
)
 
 
 
(55,217
)
Other income
 
 
50
 
 
11,292
 
 
10,695
 
 
19,910
 
 
(29,437
)
 
12,510
 
Other deductions and minority interest
 
 
 
 
(3,355
)
 
(6,443
)
 
(1,547
)
 
 
 
(11,345
)
Interest expense
 
 
(62
)
 
(9,368
)
 
(14,563
)
 
(20,192
)
 
29,437
 
 
(14,748
)
Equity in net loss of subsidiaries
 
 
(4,027
)
 
(2,584
)
 
9,492
 
 
 
 
(2,881
)
 
 
 
 


 


 


 


 


 


 
Income/(loss) before income taxes
 
 
1,240
 
 
(4,015
)
 
(1,876
)
 
16,743
 
 
(2,881
)
 
9,211
 
Provision for income taxes
 
 
 
 
 
 
(2,151
)
 
(5,820
)
 
 
 
(7,971
)
 
 


 


 


 


 


 


 
Net income/(loss)
 
 
1,240
 
 
(4,015
)
 
(4,027
)
 
10,923
 
 
(2,881
)
 
1,240
 
Other comprehensive income/(loss):
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
1,708
 
 
1,708
 
 
1,708
 
 
(1,100
)
 
(2,316
)
 
1,708
 
 
 


 


 


 


 


 


 
Net comprehensive income/(loss)
 
$
2,948
 
$
(2,307
)
$
(2,319
)
$
9,823
 
$
(5,197
)
$
2,948
 
 
 


 


 


 


 


 


 
 
30

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING  STATEMENT OF OPERATIONS
 
AND COMPREHENSIVE INCOME/(LOSS)
 
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Operating revenues
 
$
 
$
 
$
151,751
 
$
537,766
 
$
(23,158
)
$
666,359
 
Cost of operating revenues
 
 
 
 
 
 
(122,504
)
 
(491,801
)
 
23,158
 
 
(591,147
)
 
 


 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
29,247
 
 
45,965
 
 
 
 
75,212
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Selling, general and administrative expenses
 
 
 
 
 
 
(20,636
)
 
(36,548
)
 
 
 
(57,184
)
Other income
 
 
3,413
 
 
14,095
 
 
9,494
 
 
28,176
 
 
(31,529
)
 
23,649
 
Other deductions and minority interest
 
 
(2
)
 
(88
)
 
(934
)
 
(6,467
)
 
392
 
 
(7,099
)
Interest expense
 
 
(3,419
)
 
(17,708
)
 
(18,087
)
 
(17,355
)
 
31,137
 
 
(25,432
)
Equity in net loss of subsidiaries
 
 
(4,290
)
 
(586
)
 
(1,129
)
 
 
 
6,005
 
 
 
 
 


 


 


 


 


 


 
(Loss)/income before income taxes
 
 
(4,298
)
 
(4,287
)
 
(2,045
)
 
13,771
 
 
6,005
 
 
9,146
 
Provision  for income taxes
 
 
 
 
 
 
(2,245
)
 
(11,199
)
 
 
 
(13,444
)
 
 


 


 


 


 


 


 
Net (loss)/income
 
 
(4,298
)
 
(4,287
)
 
(4,290
)
 
2,572
 
 
6,005
 
 
(4,298
)
Other comprehensive loss:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
(4,004
)
 
(4,004
)
 
(4,004
)
 
(4,167
)
 
12,175
 
 
(4,004
)
 
 


 


 


 


 


 


 
Net comprehensive loss
 
$
(8,302
)
$
(8,291
)
$
(8,294
)
$
(1,595
)
$
18,180
 
$
(8,302
)
 
 


 


 


 


 


 


 
 
31

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING  STATEMENT OF CASH FLOWS
 
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(12
)
$
(3,518
)
$
(23,450
)
$
2,803
 
$
(8,855
)
$
(33,032
)
 
 


 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(456
)
 
(2,012
)
 
 
 
(2,468
)
Capital expenditures
 
 
 
 
 
 
(168
)
 
(881
)
 
 
 
(1,049
)
Proceeds from sale of assets
 
 
 
 
 
 
10
 
 
1,784
 
 
 
 
1,794
 
Increase in short-term investments
 
 
 
 
 
 
 
 
(401
)
 
 
 
(401
)
 
 


 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(614
)
 
(1,510
)
 
 
 
(2,124
)
 
 


 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
 
 
(8,855
)
 
8,855
 
 
 
Payment of deferred financing cost
 
 
 
 
(12,877
)
 
 
 
 
 
 
 
(12,877
)
Repayment of long-term debt
 
 
 
 
 
 
 
 
(3,987
)
 
 
 
(3,987
)
Other
 
 
12
 
 
16,395
 
 
277
 
 
(18,917
)
 
 
 
(2,233
)
 
 


 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
12
 
 
3,518
 
 
277
 
 
(31,759
)
 
8,855
 
 
(19,097
)
 
 


 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
(32
)
 
(3,305
)
 
 
 
(3,337
)
 
 


 


 


 


 


 


 
Decrease in cash and cash equivalents
 
 
 
 
 
 
(23,819
)
 
(33,771
)
 
 
 
(57,590
)
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
48,782
 
 
242,785
 
 
 
 
291,567
 
 
 


 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
24,963
 
$
209,014
 
$
 
$
233,977
 
 
 


 


 


 


 


 


 
 
32

 
14.  Consolidating Financial Information – (Continued)
 
       A.  2005 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING  STATEMENT OF CASH FLOWS
 
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 


 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(8
)
$
13,583
 
$
5,046
 
$
21,424
 
$
(10,477
)
$
29,568
 
 
 


 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
 
 
(20,700
)
 
 
 
(20,700
)
Capital expenditures
 
 
 
 
 
 
528
 
 
(2,287
)
 
 
 
(1,759
)
Proceeds from sale of assets
 
 
 
 
 
 
(6
)
 
133
 
 
 
 
127
 
(Increase)/decrease in investment and advances
 
 
 
 
 
 
24,103
 
 
(24,103
)
 
 
 
 
Decrease in short-term investments
 
 
 
 
 
 
 
 
8,309
 
 
 
 
8,309
 
 
 


 


 


 


 


 


 
Net cash provided by/(used in) investing activities
 
 
 
 
 
 
24,625
 
 
(38,648
)
 
 
 
(14,023
)
 
 


 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
 
 
(10,477
)
 
10,477
 
 
 
Decrease in short-term debt
 
 
 
 
 
 
 
 
(121
)
 
 
 
(121
)
Proceeds from long-term debt
 
 
 
 
 
 
 
 
 
 
 
 
 
Repayment of long-term debt
 
 
 
 
(1,252
)
 
 
 
(3,574
)
 
 
 
(4,826
)
Other
 
 
8
 
 
(12,331
)
 
6,363
 
 
3,297
 
 
 
 
(2,663
)
 
 


 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
8
 
 
(13,583
)
 
6,363
 
 
(10,875
)
 
10,477
 
 
(7,610
)
 
 


 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
2,601
 
 
983
 
 
 
 
3,584
 
 
 


 


 


 


 


 


 
Increase/(decrease) in cash and cash equivalents
 
 
 
 
 
 
38,635
 
 
(27,116
)
 
 
 
11,519
 
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
34,264
 
 
329,831
 
 
 
 
364,095
 
 
 


 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
72,899
 
$
302,715
 
$
 
$
375,614
 
 
 


 


 


 


 


 


 
 
33

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes
 
          In May and June 2001, Foster Wheeler Ltd. issued 6.5% Convertible Subordinated Notes (“Convertible Notes”) due in 2007. The Convertible Notes are fully and unconditionally guaranteed by Foster Wheeler LLC, a 100% owned subsidiary of Foster Wheeler Ltd.  Foster Wheeler LLC has assumed the obligation to fund the debt service. The following summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of Foster Wheeler LLC because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
          In 2004, the Company completed an equity-for-debt exchange in which it issued common shares and preferred shares in exchange for a portion of the Convertible Notes.
 
          The following represents summarized condensed consolidating financial information as of April 1, 2005 and December 31, 2004 with respect to the financial position, and for the three months ended April 1, 2005 and March 26, 2004 for results of operations and for cash flows.
 
          The Foster Wheeler Ltd. column presents the financial information of the parent company, who is also the issuer. The Guarantor Subsidiary column presents the financial information of the sole guarantor, Foster Wheeler LLC. The non-guarantor subsidiaries include the results of all direct and indirect non-guarantor subsidiaries of Foster Wheeler Ltd., including Foster Wheeler Holdings Ltd., the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other non-guarantor subsidiaries.
 
34

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes  – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
 
April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
233,977
 
$
 
$
233,977
 
Accounts and notes receivable, net
 
 
416,260
 
 
191,090
 
 
436,717
 
 
(527,222
)
 
516,845
 
Contracts in process and inventories
 
 
 
 
 
 
187,955
 
 
 
 
187,955
 
Other current assets
 
 
 
 
 
 
75,487
 
 
 
 
75,487
 
 
 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
191,090
 
 
934,136
 
 
(527,222
)
 
1,014,264
 
Investments in subsidiaries and others
 
 
(1,155,366
)
 
(732,626
)
 
(256,901
)
 
2,310,598
 
 
165,705
 
Land, buildings & equipment, net
 
 
 
 
 
 
272,078
 
 
 
 
272,078
 
Notes and accounts receivable - long-term
 
 
210,000
 
 
487,108
 
 
6,821
 
 
(697,108
)
 
6,821
 
Intangible assets, net
 
 
 
 
 
 
119,538
 
 
 
 
119,538
 
Asbestos-related insurance recovery receivable
 
 
 
 
268,104
 
 
41,785
 
 
 
 
309,889
 
Other assets
 
 
 
 
16,781
 
 
234,848
 
 
 
 
251,629
 
 
 


 


 


 


 


 
TOTAL ASSETS
 
$
(529,106
)
$
230,457
 
$
1,352,305
 
$
1,086,268
 
$
2,139,924
 
 
 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(11,636
)
$
508,121
 
$
603,762
 
$
(527,222
)
$
573,025
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
451,022
 
 
 
 
451,022
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
191,634
 
 
 
 
202,954
 
 
 


 


 


 


 


 
Total current liabilities
 
 
(11,688
)
 
519,493
 
 
1,246,418
 
 
(527,222
)
 
1,227,001
 
Long-term debt
 
 
3,070
 
 
342,542
 
 
183,964
 
 
 
 
529,576
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
273,174
 
 
 
 
273,174
 
Asbestos-related liability
 
 
 
 
382,610
 
 
41,785
 
 
 
 
424,395
 
Other long-term liabilities and minority interest
 
 
 
 
141,044
 
 
762,330
 
 
(697,108
)
 
206,266
 
 
 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(8,618
)
 
1,385,689
 
 
2,507,671
 
 
(1,224,330
)
 
2,660,412
 
 
 


 


 


 


 


 
Common stock and paid in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
(485,226
)
 
883,573
 
Accumulated deficit
 
 
(1,095,108
)
 
(1,102,810
)
 
(1,102,944
)
 
2,205,754
 
 
(1,095,108
)
Accumulated other comprehensive loss
 
 
(295,035
)
 
(295,035
)
 
(295,035
)
 
590,070
 
 
(295,035
)
Unearned compensation
 
 
(13,918
)
 
 
 
 
 
 
 
(13,918
)
 
 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(520,488
)
 
(1,155,232
)
 
(1,155,366
)
 
2,310,598
 
 
(520,488
)
 
 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(529,106
)
$
230,457
 
$
1,352,305
 
$
1,086,268
 
$
2,139,924
 
 
 


 


 


 


 


 
 
35

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes  – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
 
December 31, 2004
 
(Restated – See Note 2)
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
291,567
 
$
 
$
291,567
 
Accounts and notes receivable, net
 
 
416,260
 
 
184,449
 
 
881,729
 
 
(975,942
)
 
506,496
 
Contracts in process and inventories
 
 
 
 
 
 
174,077
 
 
 
 
174,077
 
Other current assets
 
 
 
 
 
 
77,158
 
 
 
 
77,158
 
 
 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
184,449
 
 
1,424,531
 
 
(975,942
)
 
1,049,298
 
Investments in subsidiaries and others
 
 
(1,153,046
)
 
(723,487
)
 
(271,114
)
 
2,305,971
 
 
158,324
 
Land, buildings & equipment, net
 
 
 
 
 
 
280,305
 
 
 
 
280,305
 
Notes and accounts receivable – long-term
 
 
210,000
 
 
487,108
 
 
7,053
 
 
(697,108
)
 
7,053
 
Intangible assets, net
 
 
 
 
 
 
121,502
 
 
 
 
121,502
 
Asbestos-related insurance recovery receivable
 
 
 
 
290,494
 
 
42,400
 
 
 
 
332,894
 
Other assets
 
 
 
 
5,330
 
 
232,833
 
 
 
 
238,163
 
 
 


 


 


 


 


 
TOTAL ASSETS
 
$
(526,786
)
$
243,894
 
$
1,837,510
 
$
632,921
 
$
2,187,539
 
 
 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(4,239
)
$
498,673
 
$
1,084,936
 
$
(975,942
)
$
603,428
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
458,421
 
 
 
 
458,421
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
188,252
 
 
 
 
199,572
 
 
 


 


 


 


 


 
Total current liabilities
 
 
(4,291
)
 
510,045
 
 
1,731,609
 
 
(975,942
)
 
1,261,421
 
Long-term debt
 
 
3,070
 
 
342,820
 
 
188,969
 
 
 
 
534,859
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
271,851
 
 
 
 
271,851
 
Asbestos-related liability
 
 
 
 
405,000
 
 
42,400
 
 
 
 
447,400
 
Other long-term liabilities and minority interest
 
 
 
 
138,954
 
 
755,727
 
 
(697,108
)
 
197,573
 
 
 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(1,221
)
 
1,396,819
 
 
2,990,556
 
 
(1,673,050
)
 
2,713,104
 
 
 


 


 


 


 


 
Common stock and paid in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
(485,226
)
 
883,573
 
Accumulated deficit
 
 
(1,096,348
)
 
(1,098,795
)
 
(1,098,916
)
 
2,197,711
 
 
(1,096,348
)
Accumulated other comprehensive loss
 
 
(296,743
)
 
(296,743
)
 
(296,743
)
 
593,486
 
 
(296,743
)
Unearned compensation
 
 
(16,047
)
 
 
 
 
 
 
 
(16,047
)
 
 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(525,565
)
 
(1,152,925
)
 
(1,153,046
)
 
2,305,971
 
 
(525,565
)
 
 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(526,786
)
$
243,894
 
$
1,837,510
 
$
632,921
 
$
2,187,539
 
 
 


 


 


 


 


 
 
36

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes  – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
 
AND COMPREHENSIVE INCOME/(LOSS)
 
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 
Operating revenues
 
$
 
$
 
$
523,065
 
$
 
$
523,065
 
Cost of operating revenues
 
 
 
 
 
 
(445,054
)
 
 
 
(445,054
)
 
 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
78,011
 
 
 
 
78,011
 
Selling, general and administrative expenses
 
 
5,279
 
 
 
 
(60,496
)
 
 
 
(55,217
)
Other income
 
 
50
 
 
11,292
 
 
12,541
 
 
(11,373
)
 
12,510
 
Other deductions and minority interest
 
 
 
 
(3,355
)
 
(7,990
)
 
 
 
(11,345
)
Interest expense
 
 
(62
)
 
(9,368
)
 
(16,691
)
 
11,373
 
 
(14,748
)
Equity in net loss of subsidiaries
 
 
(4,027
)
 
(2,584
)
 
(1,431
)
 
8,042
 
 
 
 
 


 


 


 


 


 
Income/(loss) before income taxes
 
 
1,240
 
 
(4,015
)
 
3,944
 
 
8,042
 
 
9,211
 
Provision for income taxes
 
 
 
 
 
 
(7,971
)
 
 
 
(7,971
)
 
 


 


 


 


 


 
Net income/(loss)
 
 
1,240
 
 
(4,015
)
 
(4,027
)
 
8,042
 
 
1,240
 
Other comprehensive income:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
1,708
 
 
1,708
 
 
1,708
 
 
(3,416
)
 
1,708
 
 
 


 


 


 


 


 
Net comprehensive income/(loss)
 
$
2,948
 
$
(2,307
)
$
(2,319
)
$
4,626
 
$
2,948
 
 
 


 


 


 


 


 
 
37

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes  – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING  STATEMENT OF OPERATIONS
 
AND COMPREHENSIVE INCOME/(LOSS)
 
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 
Operating revenues
 
$
 
$
 
$
666,359
 
$
 
$
666,359
 
Cost of operating revenues
 
 
 
 
 
 
(591,147
)
 
 
 
(591,147
)
 
 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
75,212
 
 
 
 
75,212
 
Selling, general and administrative expenses
 
 
 
 
 
 
(57,184
)
 
 
 
(57,184
)
Other income
 
 
3,413
 
 
14,095
 
 
23,655
 
 
(17,514
)
 
23,649
 
Other deductions and minority interest
 
 
(2
)
 
(88
)
 
(7,009
)
 
 
 
(7,099
)
Interest expense
 
 
(3,419
)
 
(17,708
)
 
(21,819
)
 
17,514
 
 
(25,432
)
Equity in net loss of subsidiaries
 
 
(4,290
)
 
(586
)
 
(3,701
)
 
8,577
 
 
 
 
 


 


 


 


 


 
(Loss)/income before income taxes
 
 
(4,298
)
 
(4,287
)
 
9,154
 
 
8,577
 
 
9,146
 
Provision for income taxes
 
 
 
 
 
 
(13,444
)
 
 
 
(13,444
)
 
 


 


 


 


 


 
Net loss
 
 
(4,298
)
 
(4,287
)
 
(4,290
)
 
8,577
 
 
(4,298
)
Other comprehensive loss:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
(4,004
)
 
(4,004
)
 
(4,004
)
 
8,008
 
 
(4,004
)
 
 


 


 


 


 


 
Net comprehensive loss
 
$
(8,302
)
$
(8,291
)
$
(8,294
)
$
16,585
 
$
(8,302
)
 
 


 


 


 


 


 
 
38

 
14.  Consolidating Financial Information – (Continued)
 
       B.  Convertible Notes  – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING  STATEMENT OF CASH FLOWS
 
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 


 


 


 


 


 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash used in operating activities
 
$
(12
)
$
(3,518
)
$
(25,950
)
$
(3,552
)
$
(33,032
)
 
 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(2,468
)
 
 
 
(2,468
)
Capital expenditures
 
 
 
 
 
 
(1,049
)
 
 
 
(1,049
)
Proceeds from sale of assets
 
 
 
 
 
 
1,794
 
 
 
 
1,794
 
Increase in short-term investments
 
 
 
 
 
 
(401
)
 
 
 
(401
)
 
 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(2,124
)
 
 
 
(2,124
)
 
 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
(3,552
)
 
3,552
 
 
 
Payment of deferred financing cost
 
 
 
 
(12,877
)
 
 
 
 
 
(12,877
)
Repayment of long-term debt
 
 
 
 
 
 
(3,987
)
 
 
 
(3,987
)
Other
 
 
12
 
 
16,395
 
 
(18,640
)
 
 
 
(2,233
)
 
 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
12
 
 
3,518
 
 
(26,179
)
 
3,552
 
 
(19,097
)
 
 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
(3,337
)
 
 
 
(3,337
)
 
 


 


 


 


 


 
Decrease in cash and cash equivalents
 
 
 
 
 
 
(57,590
)
 
 
 
(57,590
)
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
291,567
 
 
 
 
291,567
 
 
 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
233,977
 
$
 
$
233,977
 
 
 


 


 


 


 


 
 
39

 
14.  Consolidating Financial Information – (Continued)
 
       B. Convertible Notes - (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Guarantor
Subsidiary
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(8
)
$
13,583
 
$
26,470
 
$
(10,477
)
$
29,568
 
 
 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(20,700
)
 
 
 
(20,700
)
Capital expenditures
 
 
 
 
 
 
(1,759
)
 
 
 
(1,759
)
Proceeds from sale of assets
 
 
 
 
 
 
127
 
 
 
 
127
 
Increase in investment and advances
 
 
 
 
 
 
 
 
 
 
 
Decrease in short-term investments
 
 
 
 
 
 
8,309
 
 
 
 
8,309
 
 
 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(14,023
)
 
 
 
(14,023
)
 
 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
(10,477
)
 
10,477
 
 
 
Decrease in short-term debt
 
 
 
 
 
 
(121
)
 
 
 
(121
)
Proceeds from long-term debt
 
 
 
 
 
 
 
 
 
 
 
Repayment of long-term debt
 
 
 
 
(1,252
)
 
(3,574
)
 
 
 
(4,826
)
Other
 
 
8
 
 
(12,331
)
 
9,660
 
 
 
 
(2,663
)
 
 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
8
 
 
(13,583
)
 
(4,512
)
 
10,477
 
 
(7,610
)
 
 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
3,584
 
 
 
 
3,584
 
 
 


 


 


 


 


 
Increase in cash and cash equivalents
 
 
 
 
 
 
11,519
 
 
 
 
11,519
 
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
364,095
 
 
 
 
364,095
 
 
 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
375,614
 
$
 
$
375,614
 
 
 


 


 


 


 


 
 
40

 
14.  Consolidating Financial Information – (Continued)
 
      C. Trust Securities
 
          On January 13, 1999, FW Preferred Capital Trust I (the “Capital Trust”), a Delaware Business Trust, which is a 100% indirectly owned finance subsidiary of the Company, consummated a $175,000 public offering of 7,000,000 Trust Preferred Securities (the “Trust Securities”). The Trust Securities, which are fully and unconditionally guaranteed on a joint and several basis by Foster Wheeler Ltd. and Foster Wheeler LLC, accrue cumulative distributions at an annual rate of 9%. The distributions are payable quarterly in arrears on April 15, July 15, October 15 and January 15 of each year.  The maturity date of the Trust Securities is January 15, 2029; however, the Capital Trust can redeem the Trust Securities on or after January 15, 2004.
 
          The Capital Trust invested the proceeds from the sale of the Trust Securities in an equal principal amount of 9% Junior Subordinated Deferrable Interest Debentures of Foster Wheeler LLC due January 15, 2029 (the “Debentures”). The Company used the net proceeds to pay indebtedness under a revolving credit agreement.  The Capital Trust distributes the quarterly cash payments it may receive from Foster Wheeler LLC as interest on the Debentures to the Trust Securities security holders. Foster Wheeler LLC may defer interest on the Debentures for up to 20 consecutive quarterly periods.  When this occurs, the Capital Trust also defers distribution payments on the Trust Securities.  In accordance with this provision, the Capital Trust has deferred all quarterly distributions beginning with the distribution due on January 15, 2002.
 
          Prior to December 27, 2003 the Capital Trust was consolidated in the financial statements of the Company and the Trust Securities were presented as mandatorily redeemable preferred securities of subsidiary trust holding solely junior subordinated deferrable interest debentures in the condensed consolidated financial statements.  The accumulated undistributed quarterly distributions were presented on the condensed consolidated balance sheet as deferred accrued mandatorily redeemable preferred security distributions of subsidiary trust.  The distributions expense on the Trust Securities was presented as interest expense in the condensed consolidated statement of operations and comprehensive income/(loss).
 
          Effective December 27, 2003, the Company adopted FIN No. 46, “Consolidation of Variable Interest Entities,” for variable interest entities formed prior to February 1, 2003.  In accordance with the provisions of FIN No. 46, the Company determined that (i) the Capital Trust is a variable interest entity and (ii) the Company is not the primary beneficiary.  Accordingly, the Company de-consolidated the Capital Trust as of December 27, 2003.  The Company’s condensed consolidated financial statements now reflect Foster Wheeler LLC’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures. The interest expense on the Debentures is presented on the condensed consolidated statement of operations and comprehensive income/(loss) as interest expense.
 
          In 2004, the Company completed an equity-for-debt exchange in which it issued common shares, preferred shares and warrants to purchase common shares in exchange for a portion of the Trust Securities.  As of both April 1, 2005 and December 31, 2004, 2,847,086 Trust Securities were outstanding. 
 
          Summarized below is the condensed financial information of the Capital Trust:
 
41

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
Balance Sheet Data:
 
April 1, 2005
 
December 31, 2004
 

 

 

 
Non-current assets - subordinated deferrable interest debentures
 
$
71,177
 
$
71,177
 
Non-current assets - accrued interest on subordinated deferrable interest debentures, net of valuation allowance of $5,850 and $17,626, respectively
 
 
19,699
 
 
5,834
 
Long-term liabilities - mandatorily redeemable preferred trust securities
 
 
71,177
 
 
71,177
 
Long-term liability - deferred accrued mandatorily redeemable preferred security distributions
 
 
25,549
 
 
23,460
 
Net deficit
 
 
(5,850
)
 
(17,626
)
 
Income Statement Data for the three months ended:
 
April 1, 2005
 
March 26, 2004
 

 

 

 
Interest income on subordinated deferrable interest debentures
 
$
 
$
 
Decrease in valuation allowance
 
 
13,864
 
 
15,400
 
Mandatorily redeemable preferred security distributions
 
 
(2,088
)
 
(4,792
)
Net income
 
 
11,776
 
 
10,608
 
 
Cash Flow Data for the three months ended:
 
April 1, 2005
 
March 26, 2004
 

 

 

 
Cash flows from operating activities
 
$
 
$
 
Cash flows from investing activities
 
 
 
 
 
Cash flows from financing activities
 
 
 
 
 
 
          SFAS No. 114, “Accounting by Creditors for Impairment of a Loan,” states that “a loan is impaired when, based on current information and events, it is probable that a creditor will be unable to collect all amounts due according to the contractual terms of the loan agreement.”  SFAS No. 114 requires that the measurement of impairment be based on one of several methods including the loan’s observable market price.  The Capital Trust has established a valuation allowance on the Debentures and related interest income receivable from Foster Wheeler LLC based on Foster Wheeler Ltd.’s and Foster Wheeler LLC’s financial condition and the decision to exercise the right to defer payments on the Debentures since January 15, 2002.  The Debentures and related interest income receivable are the only assets of the Capital Trust and the Trust Securities are the only liabilities of the Capital Trust.  As a result, the Capital Trust measures loan impairment based on the market price of the Trust Securities, which is deemed a proxy for the Debentures’ observable market price.  The decrease in the valuation allowance resulted from an increase in the market price of the Trust Securities.  The market price per security of the Trust Securities was $31.92 as of April 1, 2005, $27.05 as of December 31, 2004, $5.20 as of March 26, 2004 and $3.00 as of December 26, 2003.
 
          The following represents summarized condensed consolidating financial information as of April 1, 2005 and December 31, 2004 with respect to the financial position, and for the three months ended April 1, 2005 and March 26, 2004 for results of operations and for cash flows.  The following summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the guarantors because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
          The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. and Foster Wheeler LLC are guarantors.  Foster Wheeler LLC is a 100% owned indirect subsidiary of Foster Wheeler Ltd.  The guarantees are full and unconditional and joint and several.  The non-guarantor subsidiaries include Foster Wheeler Holdings Ltd., the parent of Foster Wheeler LLC.  Foster Wheeler LLC owns, directly or indirectly, the other non-guarantor subsidiaries.
 
42

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
233,977
 
$
 
$
233,977
 
Accounts and notes receivable, net
 
 
416,260
 
 
191,090
 
 
436,717
 
 
(527,222
)
 
516,845
 
Contracts in process and inventories
 
 
 
 
 
 
187,955
 
 
 
 
187,955
 
Other current assets
 
 
 
 
 
 
75,487
 
 
 
 
75,487
 
 
 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
191,090
 
 
934,136
 
 
(527,222
)
 
1,014,264
 
Investments in subsidiaries and others
 
 
(1,155,366
)
 
(732,626
)
 
(256,901
)
 
2,310,598
 
 
165,705
 
Land, buildings & equipment, net
 
 
 
 
 
 
272,078
 
 
 
 
272,078
 
Notes and accounts receivable - long-term
 
 
210,000
 
 
487,108
 
 
6,821
 
 
(697,108
)
 
6,821
 
Intangible assets, net
 
 
 
 
 
 
119,538
 
 
 
 
119,538
 
Asbestos-related insurance recovery receivable
 
 
 
 
268,104
 
 
41,785
 
 
 
 
309,889
 
Other assets
 
 
 
 
16,781
 
 
234,848
 
 
 
 
251,629
 
 
 


 


 


 


 


 
TOTAL ASSETS
 
$
(529,106
)
$
230,457
 
$
1,352,305
 
$
1,086,268
 
$
2,139,924
 
 
 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(11,636
)
$
508,121
 
$
603,762
 
$
(527,222
)
$
573,025
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
451,022
 
 
 
 
451,022
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
191,634
 
 
 
 
202,954
 
 
 


 


 


 


 


 
Total current liabilities
 
 
(11,688
)
 
519,493
 
 
1,246,418
 
 
(527,222
)
 
1,227,001
 
Long-term debt
 
 
3,070
 
 
342,542
 
 
183,964
 
 
 
 
529,576
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
273,174
 
 
 
 
273,174
 
Asbestos-related liability
 
 
 
 
382,610
 
 
41,785
 
 
 
 
424,395
 
Other long-term liabilities and minority interest
 
 
 
 
141,044
 
 
762,330
 
 
(697,108
)
 
206,266
 
 
 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(8,618
)
 
1,385,689
 
 
2,507,671
 
 
(1,224,330
)
 
2,660,412
 
 
 


 


 


 


 


 
Common stock and paid in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
(485,226
)
 
883,573
 
Accumulated deficit
 
 
(1,095,108
)
 
(1,102,810
)
 
(1,102,944
)
 
2,205,754
 
 
(1,095,108
)
Accumulated other comprehensive loss
 
 
(295,035
)
 
(295,035
)
 
(295,035
)
 
590,070
 
 
(295,035
)
Unearned compensation
 
 
(13,918
)
 
 
 
 
 
 
 
(13,918
)
 
 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(520,488
)
 
(1,155,232
)
 
(1,155,366
)
 
2,310,598
 
 
(520,488
)
 
 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(529,106
)
$
230,457
 
$
1,352,305
 
$
1,086,268
 
$
2,139,924
 
 
 


 


 


 


 


 
 
43

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
December 31, 2004
(Restated - See Note 2)
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
291,567
 
$
 
$
291,567
 
Accounts and notes receivable, net
 
 
416,260
 
 
184,449
 
 
881,729
 
 
(975,942
)
 
506,496
 
Contracts in process and inventories
 
 
 
 
 
 
174,077
 
 
 
 
174,077
 
Other current assets
 
 
 
 
 
 
77,158
 
 
 
 
77,158
 
 
 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
184,449
 
 
1,424,531
 
 
(975,942
)
 
1,049,298
 
Investments in subsidiaries and others
 
 
(1,153,046
)
 
(723,487
)
 
(271,114
)
 
2,305,971
 
 
158,324
 
Land, buildings & equipment, net
 
 
 
 
 
 
280,305
 
 
 
 
280,305
 
Notes and accounts receivable - long-term
 
 
210,000
 
 
487,108
 
 
7,053
 
 
(697,108
)
 
7,053
 
Intangible assets, net
 
 
 
 
 
 
121,502
 
 
 
 
121,502
 
Asbestos-related insurance recovery receivable
 
 
 
 
290,494
 
 
42,400
 
 
 
 
332,894
 
Other assets
 
 
 
 
5,330
 
 
232,833
 
 
 
 
238,163
 
 
 


 


 


 


 


 
TOTAL ASSETS
 
$
(526,786
)
$
243,894
 
$
1,837,510
 
$
632,921
 
$
2,187,539
 
 
 


 


 


 


 


 
Liabilities & Shareholders’ Deficit
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(4,239
)
$
498,673
 
$
1,084,936
 
$
(975,942
)
$
603,428
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
458,421
 
 
 
 
458,421
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
188,252
 
 
 
 
199,572
 
 
 


 


 


 


 


 
Total current liabilities
 
 
(4,291
)
 
510,045
 
 
1,731,609
 
 
(975,942
)
 
1,261,421
 
Long-term debt
 
 
3,070
 
 
342,820
 
 
188,969
 
 
 
 
534,859
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
271,851
 
 
 
 
271,851
 
Asbestos-related liability
 
 
 
 
405,000
 
 
42,400
 
 
 
 
447,400
 
Other long-term liabilities and minority interest
 
 
 
 
138,954
 
 
755,727
 
 
(697,108
)
 
197,573
 
 
 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(1,221
)
 
1,396,819
 
 
2,990,556
 
 
(1,673,050
)
 
2,713,104
 
 
 


 


 


 


 


 
Common stock and paid in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
(485,226
)
 
883,573
 
Accumulated deficit
 
 
(1,096,348
)
 
(1,098,795
)
 
(1,098,916
)
 
2,197,711
 
 
(1,096,348
)
Accumulated other comprehensive loss
 
 
(296,743
)
 
(296,743
)
 
(296,743
)
 
593,486
 
 
(296,743
)
Unearned compensation
 
 
(16,047
)
 
 
 
 
 
 
 
(16,047
)
 
 


 


 


 


 


 
TOTAL SHAREHOLDERS’ DEFICIT
 
 
(525,565
)
 
(1,152,925
)
 
(1,153,046
)
 
2,305,971
 
 
(525,565
)
 
 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT
 
$
(526,786
)
$
243,894
 
$
1,837,510
 
$
632,921
 
$
2,187,539
 
 
 


 


 


 


 


 
 
44

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Operating revenues
 
$
 
$
 
$
523,065
 
$
 
$
523,065
 
Cost of operating revenues
 
 
 
 
 
 
(445,054
)
 
 
 
(445,054
)
 
 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
78,011
 
 
 
 
78,011
 
Selling, general and administrative expenses
 
 
5,279
 
 
 
 
(60,496
)
 
 
 
(55,217
)
Other income
 
 
50
 
 
11,292
 
 
12,541
 
 
(11,373
)
 
12,510
 
Other deductions and minority interest
 
 
 
 
(3,355
)
 
(7,990
)
 
 
 
(11,345
)
Interest expense
 
 
(62
)
 
(9,368
)
 
(16,691
)
 
11,373
 
 
(14,748
)
Equity in net loss of subsidiaries
 
 
(4,027
)
 
(2,584
)
 
(1,431
)
 
8,042
 
 
 
 
 


 


 


 


 


 
Income/(loss) before income taxes
 
 
1,240
 
 
(4,015
)
 
3,944
 
 
8,042
 
 
9,211
 
Provision for income taxes
 
 
 
 
 
 
(7,971
)
 
 
 
(7,971
)
 
 


 


 


 


 


 
Net income/(loss)
 
 
1,240
 
 
(4,015
)
 
(4,027
)
 
8,042
 
 
1,240
 
Other comprehensive income:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
1,708
 
 
1,708
 
 
1,708
 
 
(3,416
)
 
1,708
 
 
 


 


 


 


 


 
Net comprehensive income/(loss)
 
$
2,948
 
$
(2,307
)
$
(2,319
)
$
4,626
 
$
2,948
 
 
 


 


 


 


 


 
 
45

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Operating revenues
 
$
 
$
 
$
666,359
 
$
 
$
666,359
 
Cost of operating revenues
 
 
 
 
 
 
(591,147
)
 
 
 
(591,147
)
 
 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
75,212
 
 
 
 
75,212
 
Selling, general and administrative expenses
 
 
 
 
 
 
(57,184
)
 
 
 
(57,184
)
Other income
 
 
3,413
 
 
14,095
 
 
23,655
 
 
(17,514
)
 
23,649
 
Other deductions and minority interest
 
 
(2
)
 
(88
)
 
(7,009
)
 
 
 
(7,099
)
Interest expense
 
 
(3,419
)
 
(17,708
)
 
(21,819
)
 
17,514
 
 
(25,432
)
Equity in net loss of subsidiaries
 
 
(4,290
)
 
(586
)
 
(3,701
)
 
8,577
 
 
 
 
 


 


 


 


 


 
(Loss)/income before income taxes
 
 
(4,298
)
 
(4,287
)
 
9,154
 
 
8,577
 
 
9,146
 
Provision for income taxes
 
 
 
 
 
 
(13,444
)
 
 
 
(13,444
)
 
 


 


 


 


 


 
Net loss
 
 
(4,298
)
 
(4,287
)
 
(4,290
)
 
8,577
 
 
(4,298
)
Other comprehensive loss:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
(4,004
)
 
(4,004
)
 
(4,004
)
 
8,008
 
 
(4,004
)
 
 


 


 


 


 


 
Net comprehensive loss
 
$
(8,302
)
$
(8,291
)
$
(8,294
)
$
16,585
 
$
(8,302
)
 
 


 


 


 


 


 
 
46

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING  STATEMENT OF CASH FLOWS
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash used in operating activities
 
$
(12
)
$
(3,518
)
$
(25,950
)
$
(3,552
)
$
(33,032
)
 
 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(2,468
)
 
 
 
(2,468
)
Capital expenditures
 
 
 
 
 
 
(1,049
)
 
 
 
(1,049
)
Proceeds from sale of assets
 
 
 
 
 
 
1,794
 
 
 
 
1,794
 
Increase in short-term investments
 
 
 
 
 
 
(401
)
 
 
 
(401
)
 
 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(2,124
)
 
 
 
(2,124
)
 
 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
(3,552
)
 
3,552
 
 
 
Payment of deferred financing cost
 
 
 
 
(12,877
)
 
 
 
 
 
(12,877
)
Repayment of long-term debt
 
 
 
 
 
 
(3,987
)
 
 
 
(3,987
)
Other
 
 
12
 
 
16,395
 
 
(18,640
)
 
 
 
(2,233
)
 
 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
12
 
 
3,518
 
 
(26,179
)
 
3,552
 
 
(19,097
)
 
 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
(3,337
)
 
 
 
(3,337
)
 
 


 


 


 


 


 
Decrease in cash and cash equivalents
 
 
 
 
 
 
(57,590
)
 
 
 
(57,590
)
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
291,567
 
 
 
 
291,567
 
 
 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
233,977
 
$
 
$
233,977
 
 
 


 


 


 


 


 
 
47

 
14.  Consolidating Financial Information – (Continued)
 
       C. Trust Securities – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING  STATEMENT OF CASH FLOWS
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(8
)
$
13,583
 
$
26,470
 
$
(10,477
)
$
29,568
 
 
 


 


 


 


 


 
Cash Flows from Investing Activities                                
Change in restricted cash
 
 
 
 
 
 
(20,700
)
 
 
 
(20,700
)
Capital expenditures
 
 
 
 
 
 
(1,759
)
 
 
 
(1,759
)
Proceeds from sale of assets
 
 
 
 
 
 
127
 
 
 
 
127
 
Increase in investment and advances
 
 
 
 
 
 
 
 
 
 
 
Decrease in short-term investments
 
 
 
 
 
 
8,309
 
 
 
 
8,309
 
 
 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(14,023
)
 
 
 
(14,023
)
 
 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
(10,477
)
 
10,477
 
 
 
Decrease in short-term debt
 
 
 
 
 
 
(121
)
 
 
 
(121
)
Proceeds from long-term debt
 
 
 
 
 
 
 
 
 
 
 
Repayment of long-term debt
 
 
 
 
(1,252
)
 
(3,574
)
 
 
 
(4,826
)
Other
 
 
8
 
 
(12,331
)
 
9,660
 
 
 
 
(2,663
)
 
 


 


 


 


 


 
Net cash used in financing activities
 
 
8
 
 
(13,583
)
 
(4,512
)
 
10,477
 
 
(7,610
)
 
 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
3,584
 
 
 
 
3,584
 
 
 


 


 


 


 


 
Increase in cash and cash equivalents
 
 
 
 
 
 
11,519
 
 
 
 
11,519
 
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
364,095
 
 
 
 
364,095
 
 
 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
375,614
 
$
 
$
375,614
 
 
 


 


 


 


 


 
 
48

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
          In conjunction with the equity-for-debt exchange consummated in 2004, Foster Wheeler LLC issued new 2011 Senior Notes in exchange for a portion of its 2005 Senior Notes. 
 
          The 2011 Senior Notes are fully and unconditionally guaranteed by Foster Wheeler Ltd. and the following companies:  Continental Finance Company Ltd., Energy Holdings, Inc., Equipment Consultants, Inc., Financial Services S.a.r.l., Foster Wheeler Holdings, Ltd., Foster Wheeler Asia Limited, Foster Wheeler Caribe Corporation, C.A., Foster Wheeler Constructors, Inc., Foster Wheeler Continental B.V., Foster Wheeler Development Corporation, FW Energie B.V., Foster Wheeler Energy Corporation, Foster Wheeler Energy Manufacturing, Inc., Foster Wheeler Energy Services, Inc., Foster Wheeler Environmental Corporation, Foster Wheeler Europe B.V., Foster Wheeler Europe Limited, Foster Wheeler Facilities Management, Inc., Foster Wheeler Inc., Foster Wheeler Intercontinental Corporation, Foster Wheeler International Corporation, Foster Wheeler International Holdings, Inc., Foster Wheeler (Malaysia) Sdn. Bhd., Foster Wheeler Middle East Corporation, Foster Wheeler North America Corp., Foster Wheeler Petroleum Services S.A.E., Foster Wheeler Power Company/La Societe D’ Energie Foster Wheeler Ltee., Foster Wheeler Power Corporation, Foster Wheeler Power Systems, Inc., Foster Wheeler Pyropower, Inc., Foster Wheeler Real Estate Development Corporation, Foster Wheeler Realty Services, Inc., Foster Wheeler USA Corporation, Foster Wheeler Virgin Islands, Inc., Foster Wheeler Zack, Inc., FW Gestao E. Servicos, S.A., FW Hungary Licensing Limited Liability Company, FW Management Operations, Ltd., FW Overseas Operations Limited, HFM International, Inc., Manops Limited, P.E. Consultants, Inc., Perryville Service Company Ltd., PGI Holdings, Inc., Process Consultants, Inc., Pyropower Operating Services Company, Inc., Perryville III Trust and Singleton Process Systems GmbH.  Each of the guarantees is full and unconditional and joint and several. Foster Wheeler LLC and each of the subsidiary guarantors are 100% owned, directly or indirectly, by Foster Wheeler Ltd.
 
          The following represents summarized condensed consolidating financial information as of April 1, 2005 and December 31, 2004 with respect to the financial position, and for the three months ended April 1, 2005 and March 26, 2004 for results of operations and for cash flows.  The following summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the guarantors because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
          The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. is also a guarantor. The Foster Wheeler LLC column presents the issuer’s financial information. The Guarantor Subsidiaries column presents the financial information of all guarantors excluding that of Foster Wheeler Ltd., which is separately presented. The guarantor subsidiaries include the results of Foster Wheeler Holdings Ltd., the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other guarantor subsidiaries and non-guarantor subsidiaries.
 
          Under the terms of the 2011 Senior Notes indenture, the Company had the option to add certain specified wholly owned subsidiaries as guarantors by December 31, 2004, to avoid a 1% increase in the interest rate.  The Company added all but one of the additional guarantors by December 31, 2004 with the final guarantor being added in January 2005.  Accordingly, the interest rate on the 2011 Senior Notes was 1% higher for that period of time during January 2005 that the Company had not provided the additional guarantor subsidiary.
 
49

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
34,921
 
$
199,056
 
$
 
$
233,977
 
Accounts and notes receivable, net
 
 
416,260
 
 
191,090
 
 
256,494
 
 
617,079
 
 
(964,078
)
 
516,845
 
Contracts in process and inventories
 
 
 
 
 
 
52,030
 
 
135,923
 
 
2
 
 
187,955
 
Investment and advances
 
 
 
 
 
 
1,248
 
 
 
 
(1,248
)
 
 
Other current assets
 
 
 
 
 
 
4,455
 
 
71,032
 
 
 
 
75,487
 
 
 


 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
191,090
 
 
349,148
 
 
1,023,090
 
 
(965,324
)
 
1,014,264
 
Investments in subsidiaries and others
 
 
(1,155,366
)
 
(732,626
)
 
(206,881
)
 
251,307
 
 
2,009,271
 
 
165,705
 
Land, buildings & equipment, net
 
 
 
 
 
 
45,111
 
 
226,967
 
 
 
 
272,078
 
Notes and accounts receivable - long-term
 
 
210,000
 
 
487,108
 
 
65,359
 
 
17,161
 
 
(772,807
)
 
6,821
 
Intangible assets, net
 
 
 
 
 
 
98,308
 
 
21,230
 
 
 
 
119,538
 
Asbestos-related insurance recovery receivable
 
 
 
 
268,104
 
 
 
 
41,785
 
 
 
 
309,889
 
Other assets
 
 
 
 
16,781
 
 
80,016
 
 
154,832
 
 
 
 
251,629
 
 
 


 


 


 


 


 


 
TOTAL ASSETS
 
$
(529,106
)
$
230,457
 
$
431,061
 
$
1,736,372
 
$
271,140
 
$
2,139,924
 
 
 


 


 


 


 


 


 
Liabilities & Shareholders’ (Deficit)/Equity
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(11,636
)
$
508,121
 
$
559,048
 
$
481,567
 
$
(964,075
)
$
573,025
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
94,645
 
 
356,377
 
 
 
 
451,022
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
12,797
 
 
178,837
 
 
 
 
202,954
 
 
 


 


 


 


 


 


 
Total current liabilities
 
 
(11,688
)
 
519,493
 
 
666,490
 
 
1,016,781
 
 
(964,075
)
 
1,227,001
 
Long-term debt
 
 
3,070
 
 
342,542
 
 
66,234
 
 
117,730
 
 
 
 
529,576
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
206,894
 
 
66,280
 
 
 
 
273,174
 
Asbestos-related liability
 
 
 
 
382,610
 
 
 
 
41,785
 
 
 
 
424,395
 
Other long-term liabilities and minority interest
 
 
 
 
141,044
 
 
646,809
 
 
204,619
 
 
(786,206
)
 
206,266
 
 
 


 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(8,618
)
 
1,385,689
 
 
1,586,427
 
 
1,447,195
 
 
(1,750,281
)
 
2,660,412
 
 
 


 


 


 


 


 


 
Common stock and paid-in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
301,085
 
 
(786,311
)
 
883,573
 
Accumulated (deficit)/retained earnings
 
 
(1,095,108
)
 
(1,102,810
)
 
(1,102,944
)
 
128,084
 
 
2,077,670
 
 
(1,095,108
)
Accumulated other comprehensive loss
 
 
(295,035
)
 
(295,035
)
 
(295,035
)
 
(139,992
)
 
730,062
 
 
(295,035
)
Unearned compensation
 
 
(13,918
)
 
 
 
 
 
 
 
 
 
(13,918
)
 
 


 


 


 


 


 


 
TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY
 
 
(520,488
)
 
(1,155,232
)
 
(1,155,366
)
 
289,177
 
 
2,021,421
 
 
(520,488
)
 
 


 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ (DEFICIT)/EQUITY
 
$
(529,106
)
$
230,457
 
$
431,061
 
$
1,736,372
 
$
271,140
 
$
2,139,924
 
 
 


 


 


 


 


 


 
 
50

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
December 31, 2004
(Restated - See Note 2)
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Assets
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash and cash equivalents
 
$
 
$
 
$
61,409
 
$
230,158
 
$
 
$
291,567
 
Accounts and notes receivable, net
 
 
416,260
 
 
184,449
 
 
193,457
 
 
606,363
 
 
(894,033
)
 
506,496
 
Contracts in process and inventories
 
 
 
 
 
 
49,618
 
 
124,456
 
 
3
 
 
174,077
 
Investment and advances
 
 
 
 
 
 
1,247
 
 
 
 
(1,247
)
 
 
Other current assets
 
 
 
 
 
 
4,155
 
 
73,451
 
 
(448
)
 
77,158
 
 
 


 


 


 


 


 


 
Total current assets
 
 
416,260
 
 
184,449
 
 
309,886
 
 
1,034,428
 
 
(895,725
)
 
1,049,298
 
Investments in subsidiaries and others
 
 
(1,153,046
)
 
(723,487
)
 
(222,346
)
 
245,701
 
 
2,011,502
 
 
158,324
 
Land, buildings & equipment, net
 
 
 
 
 
 
46,011
 
 
234,294
 
 
 
 
280,305
 
Notes and accounts receivable - long-term
 
 
210,000
 
 
487,108
 
 
94,252
 
 
16,426
 
 
(800,733
)
 
7,053
 
Intangible assets, net
 
 
 
 
 
 
98,979
 
 
22,523
 
 
 
 
121,502
 
Asbestos-related insurance recovery receivable
 
 
 
 
290,494
 
 
 
 
42,400
 
 
 
 
332,894
 
Other assets
 
 
 
 
5,330
 
 
79,893
 
 
152,940
 
 
 
 
238,163
 
 
 


 


 


 


 


 


 
TOTAL ASSETS
 
$
(526,786
)
$
243,894
 
$
406,675
 
$
1,748,712
 
$
315,044
 
$
2,187,539
 
 
 


 


 


 


 


 


 
Liabilities & Shareholders’ (Deficit)/Equity
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Accounts payable and accrued expenses
 
$
(4,239
)
$
498,673
 
$
527,345
 
$
475,677
 
$
(894,028
)
$
603,428
 
Estimated costs to complete long-term contracts
 
 
 
 
 
 
97,316
 
 
361,105
 
 
 
 
458,421
 
Other current liabilities
 
 
(52
)
 
11,372
 
 
13,932
 
 
174,768
 
 
(448
)
 
199,572
 
 
 


 


 


 


 


 


 
Total current liabilities
 
 
(4,291
)
 
510,045
 
 
638,593
 
 
1,011,550
 
 
(894,476
)
 
1,261,421
 
Long-term debt
 
 
3,070
 
 
342,820
 
 
66,073
 
 
122,896
 
 
 
 
534,859
 
Pension, postretirement and other employee benefits
 
 
 
 
 
 
207,146
 
 
64,705
 
 
 
 
271,851
 
Asbestos-related liability
 
 
 
 
405,000
 
 
 
 
42,400
 
 
 
 
447,400
 
Other long-term liabilities and minority interest
 
 
 
 
138,954
 
 
647,909
 
 
224,910
 
 
(814,200
)
 
197,573
 
 
 


 


 


 


 


 


 
TOTAL LIABILITIES
 
 
(1,221
)
 
1,396,819
 
 
1,559,721
 
 
1,466,461
 
 
(1,708,676
)
 
2,713,104
 
 
 


 


 


 


 


 


 
Common stock and paid-in capital
 
 
883,573
 
 
242,613
 
 
242,613
 
 
300,992
 
 
(786,218
)
 
883,573
 
Accumulated (deficit)/retained earnings
 
 
(1,096,348
)
 
(1,098,795
)
 
(1,098,916
)
 
119,400
 
 
2,078,311
 
 
(1,096,348
)
Accumulated other comprehensive loss
 
 
(296,743
)
 
(296,743
)
 
(296,743
)
 
(138,141
)
 
731,627
 
 
(296,743
)
Unearned compensation
 
 
(16,047
)
 
 
 
 
 
 
 
 
 
(16,047
)
 
 


 


 


 


 


 


 
TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY
 
 
(525,565
)
 
(1,152,925
)
 
(1,153,046
)
 
282,251
 
 
2,023,720
 
 
(525,565
)
 
 


 


 


 


 


 


 
TOTAL LIABILITIES AND SHAREHOLDERS’ (DEFICIT)/EQUITY
 
$
(526,786
)
$
243,894
 
$
406,675
 
$
1,748,712
 
$
315,044
 
$
2,187,539
 
 
 


 


 


 


 


 


 
 
51

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Operating revenues
 
$
 
$
 
$
132,771
 
$
405,223
 
$
(14,929
)
$
523,065
 
Cost of operating revenues
 
 
 
 
 
 
(109,527
)
 
(350,456
)
 
14,929
 
 
(445,054
)
 
 


 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
23,244
 
 
54,767
 
 
 
 
78,011
 
Selling, general and administrative expenses
 
 
5,279
 
 
 
 
(17,340
)
 
(43,156
)
 
 
 
(55,217
)
Other income
 
 
50
 
 
11,292
 
 
4,228
 
 
15,108
 
 
(18,168
)
 
12,510
 
Other deductions and minority interest
 
 
 
 
(3,355
)
 
(8,208
)
 
(478
)
 
696
 
 
(11,345
)
Interest expense
 
 
(62
)
 
(9,368
)
 
(18,030
)
 
(4,760
)
 
17,472
 
 
(14,748
)
Equity in net (loss)/income of subsidiaries
 
 
(4,027
)
 
(2,584
)
 
13,002
 
 
 
 
(6,391
)
 
 
 
 


 


 


 


 


 


 
Income/(loss) before income taxes
 
 
1,240
 
 
(4,015
)
 
(3,104
)
 
21,481
 
 
(6,391
)
 
9,211
 
Provision for income taxes
 
 
 
 
 
 
(923
)
 
(7,048
)
 
 
 
(7,971
)
 
 


 


 


 


 


 


 
Net income/(loss)
 
 
1,240
 
 
(4,015
)
 
(4,027
)
 
14,433
 
 
(6,391
)
 
1,240
 
Other comprehensive income/(loss):
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
1,708
 
 
1,708
 
 
1,708
 
 
(1,852
)
 
(1,564
)
 
1,708
 
 
 


 


 


 


 


 


 
Net comprehensive income/(loss)
 
$
2,948
 
$
(2,307
)
$
(2,319
)
$
12,581
 
$
(7,955
)
$
2,948
 
 
 


 


 


 


 


 


 
 
52

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Operating revenues
 
$
 
$
 
$
160,585
 
$
529,508
 
$
(23,734
)
$
666,359
 
Cost of operating revenues
 
 
 
 
 
 
(131,510
)
 
(483,371
)
 
23,734
 
 
(591,147
)
 
 


 


 


 


 


 


 
Contract profit
 
 
 
 
 
 
29,075
 
 
46,137
 
 
 
 
75,212
 
Selling, general and administrative expenses
 
 
 
 
 
 
(14,827
)
 
(42,357
)
 
 
 
(57,184
)
Other income
 
 
3,413
 
 
14,095
 
 
4,679
 
 
24,590
 
 
(23,128
)
 
23,649
 
Other deductions and minority interest
 
 
(2
)
 
(88
)
 
(1,957
)
 
(5,450
)
 
398
 
 
(7,099
)
Interest expense
 
 
(3,419
)
 
(17,708
)
 
(22,848
)
 
(4,187
)
 
22,730
 
 
(25,432
)
Equity in net (loss)/income of subsidiaries
 
 
(4,290
)
 
(586
)
 
2,427
 
 
 
 
2,449
 
 
 
 
 


 


 


 


 


 


 
(Loss)/income before income taxes
 
 
(4,298
)
 
(4,287
)
 
(3,451
)
 
18,733
 
 
2,449
 
 
9,146
 
Provision  for income taxes
 
 
 
 
 
 
(839
)
 
(12,605
)
 
 
 
(13,444
)
 
 


 


 


 


 


 


 
Net (loss)/income
 
 
(4,298
)
 
(4,287
)
 
(4,290
)
 
6,128
 
 
2,449
 
 
(4,298
)
Other comprehensive (loss)/income:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Foreign currency translation adjustment
 
 
(4,004
)
 
(4,004
)
 
(4,004
)
 
1,704
 
 
6,304
 
 
(4,004
)
 
 


 


 


 


 


 


 
Net comprehensive (loss)/income
 
$
(8,302
)
$
(8,291
)
$
(8,294
)
$
7,832
 
$
8,753
 
$
(8,302
)
 
 


 


 


 


 


 


 
 
53

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Three Months Ended April 1, 2005
 
 
 
Foster Wheeler Ltd.
 
Foster Wheeler LLC
 
Guarantor Subsidiaries
 
Non-Guarantor Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(12
)
$
(3,518
)
$
(37,799
)
$
14,708
 
$
(6,411
)
$
(33,032
)
 
 


 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(457
)
 
(2,011
)
 
 
 
(2,468
)
Capital expenditures
 
 
 
 
 
 
(168
)
 
(881
)
 
 
 
(1,049
)
Proceeds from sale of assets
 
 
 
 
 
 
10
 
 
1,784
 
 
 
 
1,794
 
Increase in short-term investments
 
 
 
 
 
 
 
 
(401
)
 
 
 
(401
)
 
 


 


 


 


 


 


 
Net cash used in investing activities
 
 
 
 
 
 
(615
)
 
(1,509
)
 
 
 
(2,124
)
 
 


 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
 
 
(6,411
)
 
6,411
 
 
 
Payment of deferred financing cost
 
 
 
 
(12,877
)
 
 
 
 
 
 
 
(12,877
)
Repayment of long-term debt
 
 
 
 
 
 
 
 
(3,987
)
 
 
 
(3,987
)
Other
 
 
12
 
 
16,395
 
 
12,144
 
 
(30,784
)
 
 
 
(2,233
)
 
 


 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
12
 
 
3,518
 
 
12,144
 
 
(41,182
)
 
6,411
 
 
(19,097
)
 
 


 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
(218
)
 
(3,119
)
 
 
 
(3,337
)
 
 


 


 


 


 


 


 
Decrease in cash and cash equivalents
 
 
 
 
 
 
(26,488
)
 
(31,102
)
 
 
 
(57,590
)
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
61,409
 
 
230,158
 
 
 
 
291,567
 
 
 


 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
34,921
 
$
199,056
 
$
 
$
233,977
 
 
 


 


 


 


 


 


 
 
54

 
14.  Consolidating Financial Information – (Continued)
 
       D. 2011 Senior Notes – (Continued)
 
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Three Months Ended March 26, 2004
 
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
 
Guarantor
Subsidiaries
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 

 

 

 

 

 
Cash Flows from Operating Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net cash (used in)/provided by operating activities
 
$
(8
)
$
13,583
 
$
355
 
$
34,942
 
$
(19,304
)
$
29,568
 
 
 


 


 


 


 


 


 
Cash Flows from Investing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Change in restricted cash
 
 
 
 
 
 
(13
)
 
(20,687
)
 
 
 
(20,700
)
Capital expenditures
 
 
 
 
 
 
655
 
 
(2,414
)
 
 
 
(1,759
)
Proceeds from sale of assets
 
 
 
 
 
 
1
 
 
126
 
 
 
 
127
 
(Increase)/decrease in investment and advances
 
 
 
 
 
 
18,727
 
 
(18,727
)
 
 
 
 
Decrease in short-term investments
 
 
 
 
 
 
 
 
8,309
 
 
 
 
8,309
 
 
 


 


 


 


 


 


 
Net cash provided by/(used in) investing activities
 
 
 
 
 
 
19,370
 
 
(33,393
)
 
 
 
(14,023
)
 
 


 


 


 


 


 


 
Cash Flows from Financing Activities
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Dividends to shareholders
 
 
 
 
 
 
(10,477
)
 
(8,827
)
 
19,304
 
 
 
Decrease in short-term debt
 
 
 
 
 
 
 
 
(121
)
 
 
 
(121
)
Repayment of long-term debt
 
 
 
 
(1,252
)
 
 
 
(3,574
)
 
 
 
(4,826
)
Other
 
 
8
 
 
(12,331
)
 
27,554
 
 
(17,894
)
 
 
 
(2,663
)
 
 


 


 


 


 


 


 
Net cash provided by/(used in) financing activities
 
 
8
 
 
(13,583
)
 
17,077
 
 
(30,416
)
 
19,304
 
 
(7,610
)
 
 


 


 


 


 


 


 
Effect of exchange rate changes on cash and cash equivalents
 
 
 
 
 
 
3,054
 
 
530
 
 
 
 
3,584
 
 
 


 


 


 


 


 


 
Increase/(decrease) in cash and cash equivalents
 
 
 
 
 
 
39,856
 
 
(28,337
)
 
 
 
11,519
 
Cash and cash equivalents, beginning of year
 
 
 
 
 
 
41,357
 
 
322,738
 
 
 
 
364,095
 
 
 


 


 


 


 


 


 
Cash and cash equivalents, end of period
 
$
 
$
 
$
81,213
 
$
294,401
 
$
 
$
375,614
 
 
 


 


 


 


 


 


 
 
55

 
ITEM 2.   MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
(amounts in thousands of dollars, except per share amounts)
 
          The following is management’s discussion and analysis of certain significant factors that have affected the financial condition and results of operations of the Company for the periods indicated below.  This management’s discussion and analysis and other sections of this quarterly report on Form 10-Q contain forward-looking statements that are based on management’s assumptions, expectations and projections about the various industries within which the Company operates.  Such forward-looking statements by their nature involve a degree of risk and uncertainty.  The Company cautions that a variety of factors could cause business conditions and results to differ materially from what is contained in forward-looking statements.  See “Safe Harbor Statement” below. 
 
          This discussion and analysis should be read in conjunction with the financial statements included in this quarterly report on Form 10-Q and the Company’s annual report on Form 10-K for the year ended December 31, 2004. 
 
Overview
 
          The accompanying condensed consolidated financial statements and management’s discussion and analysis herein are prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business.  The Company may not, however, be able to continue as a going concern (see Note 1 to the condensed consolidated financial statements and “Liquidity and Capital Resources” for additional going concern information).
 
          The Company operates through two reportable business segments – the Engineering & Construction (“E&C”) Group and the Global Power (“Global Power”) Group.  In addition, the Company’s corporate center, restructuring expenses and certain legacy liabilities (e.g. asbestos and corporate debt) are reported independently in the Corporate and Finance (“C&F”) Group.
 
     First Quarter 2005 Results
 
          The Company reported net income of $1,200 in the first quarter of 2005, compared to a net loss of $(4,300) in the comparable period of 2004.  The positive quarterly results were driven primarily by improved operating performance on existing contracts in the North American Power operations, continued strong operating results in the E&C Group’s operations in Continental Europe and the United Kingdom, and the elimination of operating losses in the European Power business unit.      
 
     Challenges and Drivers for 2005
 
          The Company’s primary focus in 2005 is obtaining new contract awards and building its backlog.  The global markets in which the Company operates are largely dependent on overall economic growth and continue to be highly competitive.  Consolidated new orders and backlog have declined from recent years.  However, management expects capital investments in the E&C markets served by the Company, including the chemical, petrochemical, oil refining, liquefied natural gas, and upstream oil and gas industries, to be strong in 2005.  The Company continues to work on the early stages of four major chemical and petrochemical facilities in the Middle East that could result in significant follow on awards in 2005.  Management expects 2005 capital investment in the domestic U.S. power market to be focused on service-type projects with limited investment in new power generating facilities.  Client investments in solid fuel fired electric power generation in Europe are expected to increase as emission standards in Europe have been clarified in a number of countries.  The Company believes it is well positioned to address these markets through its existing network of operating companies, and expects an increase in the amount of new orders compared with the amounts recorded in 2004.  Because these markets remain highly competitive, and many of these contracts will be awarded on a competitive bid basis, the Company cannot provide assurance that these increases will be achieved. 
 
          The Company expects to continue to execute a portion of its engineering, procurement and construction contracts on a lump-sum turnkey (“LSTK”) basis in 2005.  LSTK contracts are inherently risky because the Company agrees to the selling prices at the time it enters into the contracts.  Consequently, costs and execution
 
56

 
schedules are based on estimates, and the Company assumes substantially all of the risks associated with completing the project as well as the post-completion warranty obligations within these estimates.  The majority of the Company’s existing LSTK contracts and current sales prospects are power plants located in the domestic markets of the E&C European businesses.  In order to control the risks involved in LSTK contracts, the Company’s Project Risk Management Group (“PRMG”) reviews proposals and contracts to evaluate the levels of risk acceptable to the Company.  To date, no project has recorded losses where the PRMG reviewed and approved the proposal prior to submission to the client.  Controlling these risks remains a priority for the Company.
 
          Proposed asbestos trust fund legislation has been introduced in both houses of Congress in Washington D.C. and, if enacted in the form currently under discussion, would have a material adverse impact on the Company’s cash flow and results of operations.  Without this legislation, management continues to forecast that, prior to any impact from potential asbestos trust fund legislation, the Company will not be required to fund asbestos liability payments from its own working capital before 2010, although it may be required to fund a portion of such liabilities from its own cash thereafter.  This assumes that the Company will be able to successfully resolve certain outstanding insurance coverage issues.  The Company is part of a consortium of companies actively monitoring any proposed legislation.
 
          One of Foster Wheeler’s subsidiaries is a party to a contract to construct a spent fuel processing facility for a U.S. government agency that will require the Company to obtain third-party project financing for the full contract price of $114,000, subject to escalation and a performance bond for the full contract price if the contract is not restructured or terminated.  The Company has completed the first phase of this contract and is currently executing the second phase.  Technical specification and detailed guidance from the U.S. government agency regarding U.S. government agency-directed changes to the project scope remain outstanding.  Resolution of the outstanding issues will be required before the second phase of the contract can be completed.  The third phase would begin with the purchase of long-lead time items and is expected to last two years.  The contract requires the Company to fund the construction cost of the project during the third phase, which cost is estimated to be $114,000, subject to escalation.  The contract also requires the Company to provide a surety bond for the full amount of the cost.  Management is currently pursuing its alternatives with respect to this project and has engaged in discussions with the government agency about restructuring and termination alternatives.  If the Company cannot successfully restructure the contract, and if the Company cannot obtain third-party financing or the required surety bond, the Company’s ability to perform its obligations under the contract is unlikely.  If the company fails to perform its obligations under the contract, and as a result the government agency terminates the contract, and thereafter the government agency re-bids the contract under its exact terms and the resulting cost is greater than it would have been under the existing terms with the Company, the government agency may seek to hold the Company liable for this difference.  This could result in a claim against the Company in amounts that could have a material adverse effect on the Company’s financial condition, results of operations and cash flow.  At this stage, no claims have been raised by the government agency against the Company, and the Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claim.  Additionally, the Company believes that it has a variety of potential legal defenses should the government agency decide to pursue any such action.  See also Note 13 to the condensed consolidated financial statements for further information.
 
     2005 Liquidity
 
          Maintaining adequate domestic liquidity continues to be a management priority in 2005.  The Company normally repatriates cash from its foreign operations and expects to continue to need to repatriate cash from its foreign operations in the future.  In addition, in the first quarter of 2005, the Company entered into a new 5-year Senior Credit Agreement that replaces its prior Senior Credit Facility.  This new facility is available to issue letters of credit for up to $250,000 and provides a revolving line of credit of up to $75,000.  The sum of the letters of credit issued under the facility and the utilization under the revolving line of credit cannot exceed $250,000.  Management forecasts that sufficient cash will be available to fund the Company’s U.S. and foreign working capital needs—See “Liquidity and Capital Resources” for additional details. As with any forecast, there can be no assurance that the cash amounts realized and/or timing of the cash flows will match the Company’s forecast.
 
57

 
Results of Operations:
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Operating revenues
 
$
523,100
 
$
666,400
 
Net income/(loss)
 
 
1,200
 
 
(4,300
)
Diluted earnings/(loss) per common share
 
$
0.02
 
$
(2.09
)
 
     Consolidated Operating Revenues:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
523,100
 
$
666,400
 
$
(143,300
)
 
(21.5
)%
 
          The first quarter 2005 decline reflects primarily reduced revenues in the E&C Group of $63,900 and the Global Power Group of $77,100 (see Note 11 to the condensed consolidated financial statements) and reflects, in general, a reduced volume of new orders received during the last three years.  The decline in the E&C Group occurred primarily within the Continental Europe and the United Kingdom operations, while the decline in Global Power occurred in both the North American and European Power operations.
 
          See the individual group discussions for additional details on operating revenues.
 
     Consolidated Cost of Operating Revenues:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
445,100
 
$
591,100
 
$
(146,000
)
 
(24.7
)%
 
          The first quarter 2005 decline reflects primarily lower cost of operating revenues in the E&C Group of $58,500 and the Global Power Group of $85,100 and relates primarily to a reduction in the volumes of contract activity, which resulted from reduced volumes of new orders received over the last three years.  The decline in the E&C Group occurred primarily within the Continental Europe and the United Kingdom operations, while the decline in Global Power occurred in both the North American and European Power operations.
 
     Consolidated Selling, General and Administrative (SG&A) Expenses:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
55,200
 
$
57,200
 
$
(2,000
)
 
(3.5
)%
 
          The first quarter 2005 decrease primarily reflects decreased sales pursuit costs (proposal and sales expenses) of $4,100 and research overhead costs of $800, partially offset by an increase in general overhead of $2,900.  The increase in general overhead results primarily from amortization of shares issued to employees under the long-term incentive program implemented at the conclusion of the equity-for-debt exchange offer in September 2004.
 
58

 
     Consolidated Other Income:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
12,500
 
$
23,600
 
$
(11,100
)
 
(47.0
)%
 
          Other income for the first three months of 2005 consists primarily of $2,400 of interest income, $5,000 in pretax equity earnings generated from investments, primarily from minority ownership interests, in build, own, and operate projects in Italy and Chile, a $1,500 gain recognized in the U.K. on the sale of an investment, and $300 of investment income earned by the Company’s captive insurance company.
 
          Other income for the first three months of 2004 consists primarily of $2,800 of interest income, $7,600 in pretax equity earnings generated from investments, primarily from minority ownership interests, in build, own, and operate projects in Italy and Chile, and a $10,500 gain on the sale of a minority equity interest in a special-purpose company established to develop power plant projects in Europe.
 
     Consolidated Other Deductions:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
10,300
 
$
6,100
 
$
4,200
 
 
68.9
%
 
          Other deductions for the first quarter of 2005 consists primarily of $3,700 of bank fees associated with the previous Senior Credit Facility, $4,300 of professional fees associated with legal disputes, $1,500 of exchange losses, $1,100 for the amortization of intangible assets and $(2,800) of income from bad debt recoveries.
 
          Other deductions for the first quarter of 2004 consists primarily of $9,300 of restructuring and credit agreement costs, $4,700 of exchange losses, $1,100 for the amortization of intangible assets and a net $(11,700) gain on the settlement of asbestos coverage litigation with two asbestos insurance carriers. The amortization was recorded in the Global Power Group while the other items were recorded in the C&F Group.
 
     Consolidated Interest Expense:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
14,700
 
$
25,400
 
$
(10,700
)
 
(42.1
)%
 
          Interest expense for the first three months of 2005 reflects primarily a decrease of $6,300 in interest expense and $4,000 in bank fees and issuance costs as a result of the equity-for-debt exchange consummated at the end of the third quarter of 2004.
 
     Consolidated Minority Interest:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
1,000
 
$
1,000
 
$
 
 
0.0
%
 
          Minority interest reflects third-party ownership interests in Global Power’s Martinez, California gas-fired cogeneration facility, and manufacturing facilities in Poland and the People’s Republic of China.
 
59

 
     Consolidated Tax Provision:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
8,000
 
$
13,400
 
$
(5,400
)
 
(40.3
)%
 
          The consolidated tax provision results from the fact that certain of the Company’s operating units in Europe and Asia are profitable and are liable for local income taxes. Additionally, taxes may be due in countries where the Company’s operating units execute project related works. The pretax earnings of the international operations cannot be offset against entities generating losses in the United States and certain other international jurisdictions. The provisions of SFAS No. 109, “Accounting for Income Taxes,” prohibit the Company from recording domestic and certain foreign tax benefits due to the cumulative losses incurred domestically and in certain international tax jurisdictions in the three years ended December 31, 2004.  Accordingly, the tax provision represents primarily taxes from profits generated in Europe and Asia that cannot be used to reduce losses incurred in other tax jurisdictions.
 
     Consolidated EBITDA:
 
Three Months Ended
 

 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 

 

 

 

 
$
31,200
 
$
42,600
 
$
(11,400
)
 
(26.8
)%
 
          The decrease in first quarter 2005 EBITDA results primarily from a net $11,700 gain on the settlement of asbestos litigation and a $10,500 gain on the sale of minority equity interest of a special-purpose company recorded in the first quarter of 2004, which were not repeated in 2005, partially offset by the improved operating results of the Global Power Group in the first three months of 2005.
 
          EBITDA is a supplemental, non-generally accepted accounting principle (“GAAP”) financial measure.  EBITDA is defined as earnings/(loss) before taxes (and before goodwill charges), interest expense, depreciation and amortization.  The Company has presented EBITDA because it believes it is an important supplemental measure of operating performance.  EBITDA, was also used as a measure, after adjustment for unusual and infrequent items specifically excluded in the terms of the previous Senior Credit Facility, and is used for certain covenants under the new Senior Credit Agreement.  The Company believes that the line item on its condensed consolidated statement of operations and comprehensive income/(loss) entitled “net income/(loss)” is the most directly comparable GAAP measure to EBITDA.  Since EBITDA is not a measure of performance calculated in accordance with GAAP, it should not be considered in isolation of, or as a substitute for, net income/(loss) as an indicator of operating performance.  EBITDA, as the Company calculates it, may not be comparable to similarly titled measures employed by other companies.  In addition, this measure does not necessarily represent funds available for discretionary use, and is not necessarily a measure of the Company’s ability to fund its cash needs.  As EBITDA excludes certain financial information compared with net income/(loss), the most directly comparable GAAP financial measure, users of this financial information should consider the type of events and transactions that are excluded.  The Company’s non-GAAP performance measure, EBITDA, has certain material limitations as follows:
 
 
It does not include interest expense.  Because the Company has borrowed substantial amounts of money to finance some of its operations, interest is a necessary and ongoing part of the Company’s costs and has assisted the Company in generating revenue.  Therefore, any measure that excludes interest has material limitations;
 
 
 
 
It does not include taxes.  Because the payment of taxes is a necessary and ongoing part of the Company’s operations, any measure that excludes taxes has material limitations;
 
 
 
 
It does not include depreciation.  Because the Company must utilize substantial property, plant and equipment in order to generate revenues in its operations, depreciation is a necessary and ongoing part of the Company’s costs.  Therefore, any measure that excludes depreciation has material limitations.
 
60

 
          A reconciliation of EBITDA, a non-GAAP financial measure, to net income/(loss), a GAAP measure, is shown below.
 
 
 
Total
 
Engineering and
Construction
 
Global Power
Group
 
Corporate and
Financial Services
 
 
 

 

 

 

 
For the three months ended April 1, 2005
 
 
 
 
 
 
 
 
 
 
 
 
 
EBITDA
 
$
31,200
 
$
26,300
 
$
29,700
 
$
(24,800
)
 
 
 
 
 


 


 


 
Less: Interest expense
 
 
(14,800
)
 
 
 
 
 
 
 
 
 
Less: Depreciation and amortization
 
 
(7,200
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 
9,200
 
 
 
 
 
 
 
 
 
 
Provision for income taxes
 
 
(8,000
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Net income
 
$
1,200
 
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
For the three months ended March 26, 2004
 
 
 
 
 
 
 
 
 
 
 
 
 
EBITDA
 
 
42,600
 
$
35,100
 
$
20,400
 
$
(12,900
)
 
 
 
 
 


 


 


 
Less: Interest expense
 
 
(25,400
)
 
 
 
 
 
 
 
 
 
Less: Depreciation and amortization
 
 
(8,100
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 
9,100
 
 
 
 
 
 
 
 
 
 
Provision for income taxes
 
 
(13,400
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
Net loss
 
$
(4,300
)
 
 
 
 
 
 
 
 
 
 
 


 
 
 
 
 
 
 
 
 
 
 
          Additional segment information is detailed in Note 11 to the condensed consolidated financial statements.
 
     Reportable Segments
 
          Management uses several financial metrics to measure the performance of the Company’s business segments.  EBITDA, as discussed and defined above, is the primary earnings measure used by the Company’s chief decision makers.
 
     Engineering and Construction Group
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
$ Change
 
% Change
 
 
 

 

 

 

 
Operating revenue
 
$
330,600
 
$
394,500
 
$
(63,900
)
 
(16.2
)%
 
 


 


 


 


 
EBITDA
 
$
26,300
 
$
35,100
 
$
(8,800
)
 
(25.1
)%
 
 


 


 


 


 
 
          Results
 
          The decline in first quarter 2005 operating revenues reflects $99,700 in reimbursable and flow-through costs associated with projects in the United Kingdom, Continental Europe and Asia-Pacific in 2004 that were not repeated in 2005.  Reimbursable and flow-through costs result in no profit or loss for the Company. 
 
          The decrease in EBITDA for the first three months of 2005 results primarily from a $10,500 gain on the sale of minority equity interest of a special-purpose company recorded in the first quarter of 2004, which was not repeated in 2005.
 
61

 
          Overview of Segment
 
          Global economic growth was strong in 2004 and, although slowing from that peak, is expected to remain positive in 2005.  This has led to strong growth in demand for oil and gas, petrochemicals and refined products, in turn stimulating an increase in investment in new and expanded plants.
 
          Both oil and gas prices have been at high levels for a prolonged period and this is expected to lead to higher levels of investment in oil and gas production facilities during 2005.  The Company anticipates that spending will likely increase in most regions particularly West Africa, the Middle East, Russia and the Caspian states.  Rising demand for natural gas in Europe and the U.S. combined with a shortfall in indigenous production is acting as a stimulant to the LNG business.  The Company expects that investment will continue in 2005 for both liquefaction plants and receiving terminals.
 
          The Company believes that the cycle of investment at U.S. and European refineries to meet the demands of clean fuels legislation has now wound down.   However, refineries in the Middle East and Asia are now embarking on similar programs.  In addition the ongoing market shift towards transportation fuels, combined with the current wide price differential between heavier higher-sulphur crudes and lighter sweeter crudes is expected to lead to refinery investment in upgrading projects in Europe and the U.S., some of which will be authorized in 2005.
 
          Investment in petrochemical plants rose sharply in 2004 in response to strong economic growth and this is expected to be sustained in 2005.  The Company believes this will continue to be centered in the Middle East but an upturn is likely in South East Asia.
 
          Although the pharmaceutical industry continues to grow rapidly, investment in new production facilities is expected to slow in 2005 as the industry deals with issues of cost pressure and increased regulation.  Investment is expected to be focused on plant upgrading and improvement projects rather than major new production facilities.
 
          The overall result of all the market factors described above is that the market for engineering and construction companies looks positive for 2005.
 
Global Power Group
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
$ Change
 
% Change
 
 
 

 

 

 

 
Operating revenue
 
$
195,100
 
$
272,200
 
$
(77,100
)
 
(28.3
)%
 
 


 


 


 


 
EBITDA
 
$
29,700
 
$
20,400
 
$
9,300
 
 
45.6
%
 
 


 


 


 


 
 
          Results
 
          The decrease in operating revenues in the first three months of 2005 primarily reflects the Company’s North American and European units’ execution and completion of several major projects that were not replaced during 2005.
 
          The improvement in EBITDA for the first three months of 2005 was driven by improved operating performance on existing contracts in the North American Power operations and the elimination of operating losses in the European Power business unit.
 
          Overview of Segment
 
          Management anticipates several general global market forces to have a positive influence on its power business.  Expected key market drivers include worldwide economic growth, rising natural gas pricing, an aging world boiler fleet, and tightening environmental regulations.  The Company expects that coal will take an increasing share of the new power growth.
 
62

 
          In the United States, Germany, Japan and Australia, management believes moderate to strong economic growth, natural gas supply concerns, high historic coal dependency and tightening environmental regulations will translate into increased demand for new clean coal boilers for the utility power sector.  High growth developing countries, such as China, India, South Korea, Taiwan and Indonesia, with high coal dependencies, low coal qualities and increasing awareness of environmental concerns, are expected to drive demand for CFB boilers in the region.  The Company expects China to lead the demand for new coal power at between 15 to 20 gigawatts of electricity (“GWe”) per year.  In countries such as Poland, Czech Republic and Russia, the Company expects the combination of low to moderate economic growth, high coal dependency, and antiquated boiler fleets, to drive demand for CFB boiler repowerings due to the region’s low coal quality and increasing environmental awareness.
 
          In the industrial sector, the Company expects manufacturers and producers to seek alternative lower cost methods of meeting their power needs in regions where rising gas prices are forecast (e.g., United States and Western Europe). The Company believes CFB technology is well positioned to offer substantial value to this market due to its ability to convert a wide array of opportunity industrial fuels to power or steam.  It is expected that this will translate into an additional two to four GWe per year of CFB demand for the United States and Western Europe.  The Company believes China also represents a significant industrial market centered mainly on their growing petrochemical industry which could have a demand exceeding five GWe per year.  Finally, environmental policies across all world regions leads the Company to expect continued growth for biomass energy, which is another growing market best served by the Company’s CFB technology.
 
          The Company believes the major markets for the boiler service business are in countries with the largest installed boiler fleets experiencing economic growth and the need to upgrade the units to today’s environmental and reliability standards.  These markets include the United States, China, Germany, Japan, Australia and Poland.
 
          Management estimates the United States boiler service market to be at $2,000,000-$2,500,000 per year for boiler maintenance and construction activities which could grow to over $8,000,000 per year when anticipated environmental upgrades occur driven by pending regulation.  The service business is largely allocated among the original equipment manufacturers and in the future will be largely driven by being able to utilize cost efficient manufacturing and engineering networks.
 
Liquidity and Capital Resources
 
          First Quarter 2005 Activities
 
          In March 2005, the Company replaced its previous Senior Credit Facility with a new 5-year $250,000 Senior Credit Agreement.  The new Senior Credit Agreement includes a $75,000 sub-limit for borrowings at a rate equal to LIBOR plus 5%.  Standby letters of credit issued under the new Senior Credit Agreement will carry a fixed price throughout the life of the facility.  The Senior Credit Agreement is collateralized by the assets and/or the stock of certain of the Company’s domestic subsidiaries and certain of its foreign subsidiaries.  The Company paid approximately $12,900 in fees and expenses in conjunction with the execution of the Senior Credit Agreement.   Such fees, paid predominately in the first quarter of 2005, have been deferred and will be amortized to expense over the life of the agreement.
 
          As of April 1, 2005, the Company had cash and cash equivalents on hand, short-term investments, and restricted cash totaling $333,200 compared to $390,200 as of December 31, 2004.  Of the $333,200 total at April 1, 2005, approximately $289,300 was held by foreign subsidiaries. See Note 2 to the condensed consolidated financial statements for additional details on cash and restricted cash balances.
 
          The Company used cash from operations of $33,000 during the first three months of 2005, compared to $29,600 of cash generated from operations during the comparable period of 2004.  The Company used cash from operations during the first quarter of 2005 to reimburse a bank approximately $23,300 that the bank had funded to one of the Company’s European clients upon the expiration of a project-specific performance bond facility provided to the client.  The cash generated from operations in the first quarter of 2004 was driven by the exceptional performance of a domestic project for the U.S. Department of Energy (“DOE”).  The DOE project generated $32,400 of net cash flow for the Company in the first three months of 2004 that did not repeat in the first quarter of 2005.
 
63

 
          Capital expenditures in first quarter of 2005 were $1,000, as compared to $1,800 for the comparable period of 2004. The investments were primarily related to information technology equipment and office equipment.
 
          2005 Outlook
 
          Management closely monitors liquidity and updates its U.S. liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash repatriations and loans from non-U.S. subsidiaries, asset sales, working capital needs, unused credit line availability and claims recoveries, if any.  The Company’s liquidity forecasts continue to indicate that sufficient liquidity will be available to fund the Company’s working capital needs throughout 2005.
 
          The Company’s working capital varies from period to period depending on the mix, stage of completion and commercial terms and conditions of the Company’s contracts.  Working capital in the E&C Group tends to rise as workload increases while working capital tends to decrease in Global Power when the workload increases.
 
          It is customary in the industries in which the Company operates to provide letters of credit, bank guarantees or performance bonds in favor of clients to secure obligations under contracts. The Company and its subsidiaries traditionally obtained letters of credit or bank guarantees from its banks, or performance bonds from a surety on an unsecured basis. Due to the Company’s financial condition and current credit ratings, as well as changes in the bank and surety markets, the Company and its subsidiaries are now required in certain circumstances to provide security to banks and the surety to obtain new letters of credit, bank guarantees and performance bonds.  Certain of the Company’s European subsidiaries are required to cash collateralize their bonding requirements.  (Refer to Note 2 to the condensed consolidated financial statements.)  Several European Power project bonds totaling approximately $48,100 are guaranteed by Foster Wheeler Ltd. If the Company is unable to provide sufficient collateral to secure the letters of credit, bank guarantees and performance bonds, its ability to enter into new contracts could be materially limited. Providing collateral increases working capital needs and limits the ability to repatriate funds from operating subsidiaries.
 
          The Company’s domestic operating entities are cash flow positive.  However they do not generate sufficient cash flow to cover the costs related to the Company’s indebtedness, obligations to fund U.S. pension plans and corporate overhead expenses.  Consequently, the Company requires cash distributions from its non-U.S. subsidiaries in the normal course of its operations to meet its U.S. operations’ minimum working capital needs and to service its debt.  The Company’s 2005 forecast assumes total cash repatriation from its non-U.S. subsidiaries of approximately $87,000 from royalties, management fees, intercompany loans, debt service on intercompany loans, and dividends.  The Company repatriated approximately $26,400 and $13,300 from its non-U.S. subsidiaries in the first three months of 2005 and 2004, respectively.
 
          There can be no assurance that the forecasted foreign cash repatriation will occur on a timely basis or at all, as the non-U.S. subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities, and for other general corporate purposes.  Such amounts exceed, and are not directly comparable to, the foreign component of restricted cash previously noted.  In addition, certain of the Company’s non-U.S. subsidiaries are parties to loan and other agreements with covenants, and are subject to statutory requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute.  The repatriation of funds may also subject those funds to taxation.  As a result of these factors, the Company may not be able to repatriate and utilize funds held by its non-U.S. subsidiaries in the amount forecasted above.
 
          Throughout 2003 and 2004, the Company’s subsidiaries entered into several settlement and release agreements that resolved coverage litigation between them and certain asbestos insurance companies.  The majority of the proceeds from these settlements has been or will be deposited in trusts for use by the subsidiaries for future asbestos defense and indemnity costs.  The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010, although it may be required to fund a portion of such liabilities from its own cash thereafter.  In addition, the Company continues to evaluate whether the decision of a New York trial court to apply New York, rather than New Jersey, law in insurance coverage litigation brought against it will have any additional impact on the calculation of its insurance asset, its cash flow requirements, or both.  This forecast assumes that the Company will be able to successfully resolve certain outstanding insurance coverage issues.  This forecast also assumes that the proposed asbestos trust fund legislation as currently being discussed in Washington D.C. will not become law.  This proposed legislation, should it become law in its present form, would have a material adverse impact on the Company’s domestic liquidity and results of operations.
 
64

 
          One of Foster Wheeler’s subsidiaries is a party to a contract to construct a spent fuel processing facility for a U.S. government agency that will require the Company to obtain third-party project financing for the full contract price of $114,000, subject to escalation and a performance bond for the full contract price if the contract is not restructured or terminated.  The Company has completed the first phase of this contract and is currently executing the second phase.  Technical specification and detailed guidance from the U.S. government agency regarding U.S. government agency-directed changes to the project scope remain outstanding.  Resolution of the outstanding issues will be required before the second phase of the contract can be completed.  The third phase would begin with the purchase of long-lead time items and is expected to last two years.  The contract requires the Company to fund the construction cost of the project during the third phase, which cost is estimated to be $114,000, subject to escalation.  The contract also requires the Company to provide a surety bond for the full amount of the cost.  Management is currently pursuing its alternatives with respect to this project and has engaged in discussions with the government agency about restructuring and termination alternatives.  If the Company cannot successfully restructure the contract, and if the Company cannot obtain third-party financing or the required surety bond, the Company’s ability to perform its obligations under the contract is unlikely.  If the company fails to perform its obligations under the contract, and as a result the government agency terminates the contract, and thereafter the government agency re-bids the contract under its exact terms and the resulting cost is greater than it would have been under the existing terms with the Company, the government agency may seek to hold the Company liable for this difference.  This could result in a claim against the Company in amounts that could have a material adverse effect on the Company’s financial condition, results of operations and cash flow.  At this stage, no claims have been raised by the government agency against the Company, and the Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claim.  Additionally, the Company believes that it has a variety of potential legal defenses should the government agency decide to pursue any such action.  See also Note 13 to the condensed consolidated financial statements for further information.
 
          The Company maintains several defined benefit pension plans in its North American, United Kingdom, South African and Canadian operations. Funding requirements for these plans are dependent, in part, on the performance of global equity markets and the discount rates used to calculate the present value of the liability. The poor performance of the global equity markets during recent years and low interest rates significantly increased the funding requirements for these plans.  The non-U.S. plans are funded from the local operating cash flows while funding for the U.S. plans is included within the U.S. working capital requirements.  The U.S. pension plans are frozen and the United Kingdom’s plan is now closed to new entrants.  The South African and Canadian plans are immaterial in size.  The funding requirement for the U.S. plans will approximate $26,700 in 2005 and is projected to decline to zero by 2010.  Funding requirements for the foreign plans will approximate $30,400 in 2005 and will be required beyond 2009.
 
          In September 2004, the Company consummated an equity-for-debt exchange in which it issued common shares, preferred shares, warrants to purchase common shares, and new senior notes due 2011 in exchange for certain of its outstanding debt and trust securities.  The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,100) by $437,000, improved the Company’s shareholders’ deficit by $448,100, and is expected to reduce annual interest expense by approximately $28,000.  After completing the exchange, the Company had outstanding debt obligations of $565,200 as of April 1, 2005.  The Company’s annual cash interest expense after reflecting the exchange offer approximates $49,300.  (Refer to Notes 4 and 5 to the condensed consolidated financial statements for further details of the exchange and information regarding the Company’s indebtedness.)
 
          Under the terms of the Company’s debt and its trust securities, the Company has the ability to redeem or otherwise repurchase certain of its securities.  The Company periodically evaluates whether to repurchase some or all of the outstanding debt and trust securities.  Therefore, the Company may from time-to-time redeem or otherwise repurchase its outstanding debt and trust securities.
 
          The new Senior Credit Agreement and a sale/leaseback arrangement for a corporate office building have quarterly financial covenant compliance requirements.  Management’s forecast indicates that the Company will be in compliance with the financial covenants throughout 2005.  The forecast assumes a significant level of new contracts and improved performance on existing contracts.  However, there can be no assurance that the Company will comply with the covenants.  If the Company violates a covenant under the Senior Credit Agreement or the sale/leaseback arrangement, repayment of amounts outstanding under such agreements could be accelerated and the
 
65

 
following borrowings outstanding could also be accelerated: the 2011 Senior Notes, the 2005 Senior Notes, the Convertible Subordinated Notes, the Trust Preferred Securities, the Subordinated Robbins Facility Exit Funding Obligations, and certain of the special-purpose project debt facilities.  The total amount of Foster Wheeler Ltd. debt that could be accelerated is $460,200 as of April 1, 2005.  The Company would not be able to repay amounts borrowed if the payment dates were accelerated.
 
          Lenders under the new Senior Credit Agreement have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries.  The new Senior Credit Agreement requires the Company to maintain certain ratios, including a leverage ratio, a fixed charge coverage ratio and a minimum liquidity level.  Compliance with the first two covenants is measured quarterly.  The leverage ratio compares total indebtedness, as defined in the new Senior Credit Agreement, to EBITDA, as defined.  The leverage ratio must be less than the levels specified in the new Senior Credit Agreement.  The fixed charge coverage ratio compares EBITDA to total fixed charges, as defined and must be greater than the levels specified in the new Senior Credit Agreement. The Company must be in compliance with the minimum liquidity level covenant at any time.  The Senior Credit Agreement also requires the Company to prepay the facility in certain circumstances from proceeds of assets sales and the issuance of debt.
 
          Holders of the Company’s 2011 Senior Notes have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries.  The 2011 Senior Notes contain incurrence covenants that limit the Company’s ability to undertake certain actions including incurring debt, making certain payments and investments, granting liens, selling assets and entering into specific intercompany transactions, among others.  Management monitors these covenants to ensure the Company remains in compliance with the indenture.
 
          Since January 15, 2002, the Company has exercised its right to defer payments on the Trust Preferred Securities.  The aggregate liquidation amount of the Trust Preferred Securities at April 1, 2005 was $71,200 after completing the equity-for-debt exchange.  The previous Senior Credit Facility required the Company to defer the payment of the dividends on the Trust Preferred Securities; while the new Senior Credit Agreement requires the approval of the lenders to make payments on the Trust Preferred Securities to the extent such payments are not contractually required by the underlying Trust Preferred Securities agreements.  Accordingly, no dividends were paid during the first three months of 2005 or during fiscal year 2004.  As of April 1, 2005, the amount of dividends deferred plus accrued interest approximates $25,500.  The Company intends to continue to defer payment of the dividends on the Trust Preferred Securities until January 15, 2007 - the full term allowed by the underlying agreement.  Once the deferred dividend obligation has been satisfied, the Company has the right to defer subsequent dividend payments for an additional 20 consecutive quarters.
 
          The Board of Directors of the Company discontinued the payment of common stock dividends in July 2001.  The Company was prohibited from paying dividends under its prior Senior Credit Facility and is prohibited under its new Senior Credit Agreement.  Therefore, the Company paid no dividends during the first three months of 2005 and 2004.  The Company does not expect to pay dividends on the common shares for the foreseeable future.
 
Backlog and New Orders Booked
 
          The backlog of unfilled orders includes amounts based on signed contracts as well as agreed letters of intent which management has determined are legally binding and are likely to be performed. Although backlog represents only business that is considered firm, cancellations or scope adjustments may occur. The elapsed time from the award of a contract to completion of performance may be up to four years. The dollar amount of backlog is not necessarily indicative of the future earnings of the Company related to the performance of such work due to factors outside the Company’s control, such as changes in project schedules or project cancellations. The Company cannot predict with certainty the portion of backlog to be performed in a given year. Backlog is adjusted quarterly to reflect project cancellations, deferrals, revised project scope and cost, and sale of subsidiaries, if any.
 
66

 
 
 
Consolidated Data
 
   
 
 
 
 For the Three Months Ended
 
   
 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog (future revenues)
 
$
1,914,500
 
$
2,138,200
 
New orders
 
$
460,000
 
$
629,900
 
E&C man-hours in quarter-end backlog (in thousands)
 
 
5,337
 
 
4,116
 
Foster Wheeler scope in quarter-end backlog (1)
 
$
1,384,100
 
$
1,042,200
 
 

 (1) Excludes own and operate projects.
 
          The decline in consolidated backlog as of April 1, 2005, as compared to March 26, 2004, is attributable to reductions in the Global Power Group business.  The decline in the Global Power Group backlog is due primarily to lower bookings in the European operations and, to a lesser extent, the North American operations.  The reduced bookings result from uncertainty that existed regarding European emission standards and the ratification of the Kyoto agreement, the continued weakness in the domestic U.S. power market, and the remaining concern by some customers about the financial viability of the Company despite the completion of the equity-for debt exchange in September 2004.
 
          Consolidated new orders in the first quarter of 2005 decreased 27%, compared to the same quarter of 2004.  The decrease is due primarily to a 31% reduction in new orders for the E&C Group, offset partially by a 17% increase in new orders for the Global Power Group.
 
          The increase in E&C man-hours in backlog is due primarily to the award of a large engineering and planning contract to the U.K. operation by Goro Nickel SA in December 2004 as part of the Phase 2 review of the Goro Nickel Project in New Caledonia.
 
          Backlog measured in Foster Wheeler scope reflects the dollar value of backlog excluding third-party costs incurred by Foster Wheeler on a reimbursable basis as agent or principal (i.e., flow-through costs).  Foster Wheeler scope measures the component of backlog with mark-up and corresponds to Foster Wheeler services plus fees for reimbursable contracts, and total selling price for lump-sum contracts.  Consolidated Foster Wheeler scope as of April 1, 2005 increased $341,900, or 33%, as compared to March 26, 2004.  The increase was attributable to the E&C operations in Continental Europe and the U.K., which offset declines in Global Power’s European and North American operations.
 
          Backlog, measured in terms of future revenues, broken down by contract type is as follows:
 
 
 
Consolidated Data
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by type of contract:
 
 
 
 
 
 
 
Lump-sum turnkey
 
$
446,000
 
$
308,100
 
 
 
 
23
%
 
14
%
Other fixed-price
 
$
715,700
 
$
801,100
 
 
 
 
37
%
 
37
%
Reimbursable
 
$
850,100
 
$
1,204,200
 
 
 
 
44
%
 
56
%
Eliminations
 
$
(97,300
)
$
(175,200
)
 
 
 
-4
%
 
-7
%
Total
 
$
1,914,500
 
$
2,138,200
 
 
 
 
100
%
 
100
%
 
67

 
          The increase in lump-sum turnkey backlog as of April 1, 2005 compared to March 26, 2004 is due primarily to the addition of several projects in the E&C Group’s European operations including an award to the U.K. operations in March 2005 by SembCorp Utilities UK Limited for a new stand-alone biomass-fueled power station at SembCorp’s Wilton International site on Teesside, northeast England. The majority of the lump-sum turnkey contracts in backlog are power projects located in the domestic markets of the E&C Group’s European operations. As previously announced, the Global Power operating unit will no longer undertake future engineering, procurement and construction of a full power plant on a lump-sum turnkey basis without partnering with one of the E&C business units or a third-party.
 
          The preponderance of the Company’s workload relates to projects located outside of North America. Backlog and new orders by location, expressed as future revenues, are as follows:
 
 
 
Consolidated Data
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by project location:
 
 
 
 
 
 
 
North America
 
$
345,500
 
$
515,400
 
 
 
 
18
%
 
24
%
South America
 
$
36,400
 
$
19,100
 
 
 
 
2
%
 
1
%
Europe
 
$
774,700
 
$
944,500
 
 
 
 
40
%
 
44
%
Asia
 
$
338,000
 
$
353,500
 
 
 
 
18
%
 
17
%
Middle East
 
$
269,300
 
$
124,100
 
 
 
 
14
%
 
6
%
Other
 
$
150,600
 
$
181,600
 
 
 
 
8
%
 
8
%
Total
 
$
1,914,500
 
$
2,138,200
 
 
 
 
100
%
 
100
%
 
 
 
Consolidated Data
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
New orders by project location:
 
 
 
 
 
 
 
North America
 
$
89,300
 
$
146,600
 
 
 
 
19
%
 
23
%
South America
 
$
12,200
 
$
22,300
 
 
 
 
3
%
 
4
%
Europe
 
$
223,600
 
$
336,100
 
 
 
 
49
%
 
53
%
Asia
 
$
33,400
 
$
85,600
 
 
 
 
7
%
 
14
%
Middle East
 
$
89,600
 
$
31,300
 
 
 
 
19
%
 
5
%
Other
 
$
11,900
 
$
8,000
 
 
 
 
3
%
 
1
%
Total
 
$
460,000
 
$
629,900
 
 
 
 
100
%
 
100
%
 
68

 
          The increase in workload outside of North America reflects the strength of the international E&C markets and the E&C Group’s operations in Europe, the Middle East, and Asia.  The decline in backlog and new orders in the North American Power operations reflects the oversupply of electric power capacity in the United States.
 
          Additional segment information is included in the group discussions below and in Note 11 to the condensed consolidated financial statements.
 
Engineering and Construction Group (E&C)
 
 
 
E&C Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog (future revenues)
 
$
1,345,500
 
$
1,324,100
 
New orders
 
$
324,500
 
$
473,200
 
E&C Man-hours in quarter-end backlog (in thousands)
 
 
5,337
 
 
4,116
 
Foster Wheeler scope in quarter-end backlog
 
$
878,800
 
$
330,200
 
 
          E&C backlog as of April 1, 2005 increased $21,400, or 2%, compared to March 26, 2004, due primarily to increased new orders in the European and Asia-Pacific operations throughout the last three quarters of 2004.
 
          E&C new orders in the first three months of 2005 decreased $148,700, or 31%, compared to the same period of the prior year due primarily to several awards in the U.K. and European operations being delayed further into 2005.
 
          E&C man-hours in backlog at the end of the first quarter of 2005 increased 1,221, or 30%, compared to the end of the first quarter of 2004 due primarily to the awarding of a number of projects including an engineering, procurement and construction contract for two power station expansion projects and a new desulphurization unit to the European operations in June 2004 by ERG Raffimerie Metiterranee, Italy; a program management services contract for the expansion of an existing petrochemical complex to the U.K. operations in September 2004 by Eastern Petrochemical Company, Saudi Arabia; and a large engineering and planning contract to the U.K. operations in December 2004 by Goro Nickel SA as part of the Phase 2 review of the Goro Nickel Project in New Caledonia.
 
          E&C Foster Wheeler scope in backlog as of April 1, 2005 increased $548,600, or 166%, compared to March 26, 2004, due primarily to the aforementioned projects.
 
          Backlog by contract type is listed below:
 
 
 
E&C Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by type of contract:
 
 
 
 
 
 
 
Lump-sum turnkey
 
$
409,600
 
$
137,200
 
 
 
 
30
%
 
10
%
Other fixed-price
 
$
163,300
 
$
335,600
 
 
 
 
12
%
 
25
%
Reimbursable
 
$
789,500
 
$
996,200
 
 
 
 
59
%
 
75
%
Eliminations
 
$
(16,900
)
$
(144,900
)
 
 
 
-1
%
 
-10
%
Total
 
$
1,345,500
 
$
1,324,100
 
 
 
 
100
%
 
100
%
 
69

 
          The increase in lump-sum turnkey backlog as of April 1, 2005 compared to March 26, 2004 is due primarily to the addition of several projects in the E&C Group’s European operations including an award to the U.K. operations in March 2005 by SembCorp Utilities UK Limited for a new stand-alone biomass-fueled power station at SembCorp’s Wilton International site on Teesside, northeast England.
 
 
 
E&C Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by project location:
 
 
 
 
 
 
 
North America
 
$
78,100
 
$
154,700
 
 
 
 
6
%
 
12
%
South America
 
$
24,300
 
$
13,800
 
 
 
 
2
%
 
1
%
Europe
 
$
630,400
 
$
671,400
 
 
 
 
47
%
 
51
%
Asia
 
$
191,200
 
$
210,700
 
 
 
 
14
%
 
16
%
Middle East
 
$
268,700
 
$
91,900
 
 
 
 
20
%
 
7
%
Other
 
$
152,800
 
$
181,600
 
 
 
 
11
%
 
13
%
Total
 
$
1,345,500
 
$
1,324,100
 
 
 
 
100
%
 
100
%
 
 
 
E&C Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
New orders by project location:
 
 
 
 
 
 
 
North America
 
$
12,700
 
$
58,300
 
 
 
 
4
%
 
12
%
South America
 
$
7,800
 
$
19,900
 
 
 
 
2
%
 
4
%
Europe
 
$
166,900
 
$
295,900
 
 
 
 
52
%
 
63
%
Asia
 
$
28,700
 
$
60,600
 
 
 
 
9
%
 
13
%
Middle East
 
$
95,400
 
$
30,500
 
 
 
 
29
%
 
6
%
Other
 
$
13,000
 
$
8,000
 
 
 
 
4
%
 
2
%
Total
 
$
324,500
 
$
473,200
 
 
 
 
100
%
 
100
%
 
          The increase in the percentage of backlog and new orders outside North America reflect a reduced level of bookings in North America. The international oil and chemical markets are much stronger than in recent years and have provided increased bookings for the international operations. The Company has been successful in securing projects in the growth areas of Asia-Pacific and the Middle East such as a contract awarded to the Company by Goro Nickel SA to provide services related to the engineering, procurement and construction management of a nickel-cobalt project.  In addition, the Company’s market share of the domestic refinery market has declined over the past three years due to a decline in refinery opportunities.
 
70

 
Global Power Group
 
 
 
Global Power Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog (future revenues)
 
$
617,200
 
$
817,500
 
New orders
 
$
183,000
 
$
156,700
 
Foster Wheeler scope in quarter-end backlog
 
$
505,300
 
$
712,000
 
 
          Global Power Group’s backlog as of April 1, 2005 decreased $200,300, or 25%, compared to March 26, 2004, due to a reduced level of new orders over the balance of 2004, and the delay of the full release of a major contract to the Finnish operation because of client financing issues until 2006.
 
          The increase in new orders in the first three months of 2005 of $26,300, or 17%, is due primarily to maintenance and services contracts in the Finnish operations.
 
          Foster Wheeler scope declined $206,700, or 29%, as compared to March 26, 2004.  This is in line with the 25% decrease in backlog.
 
          While backlog and Foster Wheeler scope declined as of April 1, 2005 when compared to March 26, 2004, the Finnish operations maintained its market presence by winning a number of maintenance and services contracts and by providing its proven bubbling fluidized-bed biomass combustion technology for a design, engineering and construction project awarded to the Company’s E&C U.K. operations in March 2005 by SembCorp Utilities UK Limited.
 
          Backlog by contract type are listed below:
 
 
 
Global Power Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by type of contract:
 
 
 
 
 
 
 
Lump-sum turnkey
 
$
36,400
 
$
170,800
 
 
 
 
6
%
 
21
%
Other fixed-price
 
$
552,500
 
$
465,500
 
 
 
 
89
%
 
57
%
Reimbursable
 
$
60,500
 
$
208,000
 
 
 
 
10
%
 
25
%
Eliminations
 
$
(32,200
)
$
(26,800
)
 
 
 
-5
%
 
-3
%
Total
 
$
617,200
 
$
817,500
 
 
 
 
100
%
 
100
%
 
          Approximately 6% of the April 1, 2005 Global Power backlog is lump-sum turnkey contracts.  The decline in lump-sum turnkey projects is due to the completion of multiple similar contracts by the Finnish operations in 2004 that were not replaced in 2005 and the continued overall weakness in the worldwide power sector.  The lump-sum turnkey backlog at April 1, 2005 relates to a number of European Power projects that are being supported by the Company’s E&C Group.  Fixed-price backlog as of April 1, 2005 increased due primarily to increased maintenance and services projects, while backlog for reimbursable contracts decreased due primarily to the continued overall weakness in the worldwide power sector and the resulting decline in new orders.
 
71

 
 
 
Global Power Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
Backlog by project location:
 
 
 
 
 
 
 
North America
 
$
276,300
 
$
361,900
 
 
 
 
45
%
 
44
%
South America
 
$
13,000
 
$
5,400
 
 
 
 
2
%
 
1
%
Europe
 
$
163,700
 
$
274,300
 
 
 
 
27
%
 
34
%
Asia
 
$
155,300
 
$
143,300
 
 
 
 
25
%
 
17
%
Middle East
 
$
7,300
 
$
32,400
 
 
 
 
1
%
 
4
%
Other
 
$
1,600
 
$
200
 
 
 
 
0
%
 
0
%
Total
 
$
617,200
 
$
817,500
 
 
 
 
100
%
 
100
%
 
 
 
Global Power Group
 
   
 
 
 
 For the Three Months Ended
 
 
 

 
 
 
April 1, 2005
 
March 26, 2004
 
 
 

 

 
New orders by project location:
 
 
 
 
 
 
 
North America
 
$
85,100
 
$
88,400
 
 
 
 
47
%
 
56
%
South America
 
$
5,600
 
$
2,300
 
 
 
 
3
%
 
1
%
Europe
 
$
80,300
 
$
40,100
 
 
 
 
44
%
 
26
%
Asia
 
$
8,200
 
$
24,900
 
 
 
 
4
%
 
16
%
Middle East
 
$
3,600
 
$
700
 
 
 
 
2
%
 
1
%
Other
 
$
200
 
$
300
 
 
 
 
0
%
 
0
%
Total
 
$
183,000
 
$
156,700
 
 
 
 
100
%
 
100
%
 
          Approximately 55% of backlog as of April 1, 2005 and 53% of new orders for the first quarter of 2005 were for projects located outside North America.
 
          Results for both the North American and European power markets continue to suffer from relatively slow economic growth, over capacity, and the financial difficulties of independent power producers.  In 2005, maintenance and services contracts continue to be the growth opportunities in the North American power market.  Supply opportunities for new equipment associated with solid fuel boiler contracts are expected to be limited in the short term except for growth opportunities in circulating fluidized-bed boilers that are expected to continue in certain European and Asian markets.  Selected opportunities in environmental retrofits are expected to continue.
 
Inflation
 
          The effect of inflation on the Company’s revenues and earnings is minimal. Although a majority of the Company’s revenues are realized under long-term contracts, the selling prices of such contracts, established for
 
72

 
deliveries in the future, generally reflect estimated costs to complete in these future periods. In addition, some contracts provide for price adjustments through escalation clauses.
 
Application of Critical Accounting Estimates
 
          The Company’s condensed consolidated financial statements are presented in accordance with accounting principles generally accepted in the United States of America.  Management and the Audit Committee of the Board of Directors approve the critical accounting policies.
 
          Highlighted below are the accounting policies that management considers significant to the understanding and operations of the Company’s business as well as key estimates that are used in implementing the policies.
 
Revenue Recognition
 
          Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater.  Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.
 
          The Company has thousands of projects in both reporting segments that are in various stages of completion. Such contracts require estimates to determine the appropriate final estimated cost (“FEC”), profits, revenue recognition, and the percentage complete. In determining the FEC, the Company uses significant estimates to forecast quantities to be expended (i.e. man-hours, materials and equipment), the costs for those quantities (including exchange rate fluctuations), and the schedule to execute the scope of work including allowances for weather, labor and civil unrest.  Many of these estimates cannot be based on historical data as most contracts are unique, specifically designed facilities.  In determining the revenues, the Company must estimate the percentage complete, the likelihood of the client paying for the work performed, and the cash to be received net of any taxes ultimately due or withheld in the country where the work is performed. Projects are reviewed on an individual basis and the estimates used are tailored to the specific circumstances.  Significant judgment is exercised by management in establishing these estimates, as all possible risks cannot be specifically quantified.
 
          The percentage-of-completion method requires that adjustments or revaluations to estimated project revenues and costs, including estimated claim recoveries, be recognized on a cumulative basis, as changes to the estimates are identified. Revisions to project estimates are made as additional information becomes known, including information that becomes available subsequent to the date of the financial statements up through the date such financial statements are filed with the Securities and Exchange Commission.  If the FEC to complete long-term contracts indicates a loss, provision is made immediately for the total loss anticipated. Profits are accrued throughout the life of the project based on the percentage complete. The project life cycle, including the warranty commitments, can be up to six years in duration.
 
          The project actual results can be significantly different from the estimated results. When adjustments are identified near or at the end of a project, the full impact of the change in estimate would be recognized as a change in the margin on the contract in that period. This can result in a material impact on the Company’s results for a single reporting period.  In accordance with the accounting and disclosure recommendations of American Institute of Certified Public Accountants (“AICPA”) Statement of Position 81-1 (“SOP 81-1”), “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” and Accounting Principles Board Opinion No. 20, “Accounting Changes,” the Company reviews its contracts monthly.  As a result of this process in the first three months of 2005, 24 individual projects had final estimated profit revisions, both positive and negative, exceeding $500. These revisions resulted from events such as earning project incentive bonuses or the incurrence or forecast incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third-party materials and equipment at costs differing from previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty-related costs.  The net aggregate dollar value of the accrued contract profit resulting from these estimate changes during the first three months of 2005 and 2004 amounted to approximately $23,600 and $11,400, respectively.
 
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Asbestos
 
          Some of the Company’s U.S. and U.K. subsidiaries are codefendants in numerous asbestos-related lawsuits and administrative claims pending in the United States and the United Kingdom.  The calculation of asbestos-related assets and liabilities involves the use of estimates as discussed below.
 
          United States
 
          As of April 1, 2005, the Company has recorded total liabilities of $457,600 comprised of an estimated liability relating to open (outstanding) claims of $234,600 and an estimated liability relating to future unasserted claims of $223,000.  Of the total, $75,000 is recorded in accrued expenses and $382,600 is recorded in asbestos-related liability on the condensed consolidated balance sheet.  These estimates are based upon the following information and/or assumptions: number of open claims; forecasted number of future claims; estimated average cost per claim by disease type (i.e., mesothelioma vs. non-mesothelioma); and the breakdown of known and future claims into disease type (i.e., mesothelioma vs. non-mesothelioma).  Claims that have not been settled and are six or more years old are considered abandoned and are no longer valued in the estimated liability.  There were approximately 9,100 such cases that are not valued within the estimated liability.  The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses.  Total estimated defense costs and indemnity payments are estimated to be incurred through the year 2019, during which period new claims are expected to decline from year to year. Recently received claims also suggest that the percentage of claims to be closed without payment of indemnity costs should increase as claims are resolved during the next few years. The Company believes that it is likely that there will be new claims filed after 2019, but in light of uncertainties inherent in long-term forecasts, the Company does not believe that it can reasonably estimate defense and/or indemnity costs, which might be incurred after 2019.  Historically, defense costs have represented approximately 21% of total defense and indemnity costs.  Through April 1, 2005, total indemnity costs paid, prior to insurance recoveries, were approximately $461,700 and total defense costs paid were approximately $124,400.
 
          As of April 1, 2005, the Company has recorded assets of $363,100 relating to actual and probable insurance recoveries, of which $95,000 is recorded in accounts and notes receivables, and $268,100 is recorded as asbestos-related insurance recovery receivable on the condensed consolidated balance sheet.  The asset includes an estimate of recoveries from insurers based upon assumptions relating to cost allocation and resolution of pending legal proceedings with certain insurers, as well as recoveries under settlements with other insurers.
 
          As of April 1, 2005, $165,200 was contested by the subsidiaries’ insurers in ongoing litigation.  The litigation relates to the proper allocation of the coverage liability among the subsidiaries’ various insurers and the subsidiaries as self-insurers.  The Company believes that any amounts that its subsidiaries might be allocated as self-insurer would be immaterial.
 
          The number and type of claims received and the average cost to settle claims can vary from quarter to quarter and sometimes by substantial amounts.  In the first quarter of 2005, the number of claims received (including the number of mesothelioma claims) and the average cost to settle claims exceeded the Company’s forecast prepared at year-end 2004 to estimate the asbestos liability.  Management routinely monitors the Company’s asbestos activity and does not believe that one quarter of data is sufficient evidence to necessitate a change in the underlying assumptions used to estimate the asbestos liability.  Actual experience will be compared to projected results and if, in management’s judgment, changes to the underlying estimates are warranted, the asbestos liability will be modified.
 
          Management of the Company has considered the asbestos litigation and the financial viability and legal obligations of its subsidiaries’ insurance carriers and believes that except for those insurers which have become or may become insolvent for which a reserve has been provided, the insurers or their guarantors will continue to reimburse a significant portion of claims and defense costs relating to asbestos litigation.  The average cost per closed claims since 1993 is $2.1.
 
          The Company plans to update its forecasts periodically to take into consideration its future experience and other considerations to update its estimate of future costs and expected insurance recoveries.  However, it should be noted that the estimates of the assets and liabilities related to asbestos claims and recovery are subject to a number of uncertainties that may result in significant changes in the current estimates.  Among these are uncertainties as to the ultimate number of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies currently
 
74

 
involved in litigation, the Company’s subsidiaries’ ability to recover from their insurers, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes. If the number of claims received in the future exceeds the Company’s estimate, it is likely that the costs of defense and indemnity will similarly exceed the Company’s estimates.  These factors are beyond the Company’s control and could have a material adverse effect on the Company’s financial condition, results of operations and cash flows.
 
          The Company’s subsidiaries have been effective in managing the asbestos litigation in part because (1) the Company’s subsidiaries have access to historical project documents and other business records going back more than 50 years, allowing them to defend themselves by determining if they were present at the location that is the cause of the alleged asbestos claim and, if so, the timing and extent of their presence, (2) the Company’s subsidiaries maintain good records on insurance policies and have identified policies issued since 1952, and (3) the Company’s subsidiaries have consistently and vigorously defended these claims which has resulted in dismissal of claims that are without merit or settlement of claims at amounts that are considered reasonable.
 
          United Kingdom
 
          As of April 1, 2005, the Company recorded the estimated U.S. dollar equivalent for the total U.K. asbestos liabilities of $43,600.  Of the total, $1,800 is recorded in accrued expenses and $41,800 is recorded in asbestos-related liability on the condensed consolidated balance sheet.  The estimated U.S. dollar equivalent liability for open (outstanding) U.K. asbestos claims is $5,600 and the estimated liability for future unasserted U.K. asbestos claims is $38,000.  An asset in an equal amount was recorded for the expected U.K. asbestos-related insurance recoveries, of which $1,800 is recorded in accounts and notes receivables, and $41,800 is recorded as asbestos-related insurance recovery receivable on the condensed consolidated balance sheet.
 
Pension
 
          The calculations of pension liability, annual service cost and cash contributions required rely heavily on estimates about future events often extending decades into the future. Management is responsible for establishing the assumptions used for the estimates, which include:
 
The discount rate used to present value the future obligations
The expected long-term rate of return on plan assets
The expected percentage of annual salary increases
The selection of the actuarial mortality tables
The annual inflation percentage
 
          The expected long-term rate of return on plan assets is developed using a weighted-average methodology, blending the expected returns on each class of investment in the plans’ portfolio.  The expected returns by asset class are developed considering both past performance and future considerations.  The long-term rate of return is reviewed annually by the Company for its funded plans and adjusted, if required.  The weighted-average expected long-term rate of return on plan assets has declined from 8.2% to 7.5% over the past three years.
 
          Management utilizes its business judgment in establishing the estimates used in the calculations of pension liability, annual service cost and cash contributions.  The estimates can vary significantly from the actual results and management cannot provide any assurance that the estimates used to calculate the pension liabilities included herein will approximate actual results. The volatility between the assumptions and actual results can be significant.
 
          Pension liability calculations are normally updated annually at each year-end, but may be updated in interim periods if any major plan amendments or curtailments occur.  The Company’s liability calculation is reflected in the financial statements herein.
 
Income Taxes
 
          Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be
 
75

 
realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.
 
Code of Ethics
 
          The Company has adopted a Code of Business Conduct and Ethics, which applies to all of its directors, officers and employees including the Chief Executive Officer, Chief Financial Officer and other senior finance organization employees.  The Code of Business Conduct and Ethics is publicly available on the Company’s website at www.fwc.com/corpgov.  Any waiver of this Code of Business Conduct and Ethics for executive officers or directors may be made only by the Board of Directors or a committee of the Board of Directors and will be promptly disclosed to the shareholders.  If the Company makes any substantive amendments to this Code of Business Conduct and Ethics or grants any waiver, including an implicit waiver, from a provision of the Code to the Chief Executive Officer, Chief Financial Officer, Controller or any person performing similar functions, the Company will disclose the nature of such amendment or waiver on the website, in a report on Form 8-K, as required by law and the rules of any exchange on which the Company’s securities are publicly traded.
 
          A copy of the Code of Business Conduct and Ethics can be obtained upon request, without charge, by writing to the Office of the Secretary, Foster Wheeler Ltd., Perryville Corporate Park, Clinton, New Jersey 08809-4000.
 
Accounting Developments
 
          In December 2004, the FASB issued SFAS No. 123 (revised 2004), “Share-Based Payment.”  SFAS No. 123R replaces SFAS No. 123, “Accounting for Stock-Based Compensation,” and supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.”  SFAS No. 123R requires that all share-based payments to employees, including grants of employee stock options and restricted stock, be recognized in the condensed consolidated statement of operations and comprehensive income/(loss) based on their fair values.  Prior to SFAS No. 123R, the Company adopted the disclosure-only provisions of SFAS No. 123 and therefore only certain pro forma disclosures of the fair value of share-based payments were required in the notes to the condensed consolidated financial statements.  SFAS No. 123R provides for the adoption of the new standard in one of two ways: the modified prospective transition method and the modified retrospective transition method. Using the modified prospective transition method, share-based employee compensation cost would be recognized from the beginning of the fiscal period in which the recognition provisions are first applied as if the fair-value-based accounting method had been used to account for all employee awards granted, modified, or settled after the effective date and to any awards that were not fully vested as of the effective date. Using the modified retrospective method, employee compensation cost would be recognized for periods presented prior to the adoption of the proposed standard in accordance with the original provisions of SFAS No. 123; that is, employee compensation cost would be recognized in the amounts reported in the pro forma disclosures provided in accordance with SFAS No. 123. On April 14, 2005, the Securities and Exchange Commission amended the compliance date for SFAS No. 123R until the first quarter of 2006.  The Company is still evaluating the method of adoption and the impact that the adoption of SFAS No. 123R will have on its condensed consolidated financial position and results of operations.
 
          In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29.”  SFAS No. 153 eliminates the exception for nonmonetary exchanges of similar productive assets, which were previously required to be recorded on a carryover basis rather than a fair value basis.  Instead, SFAS No. 153 provides that exchanges of nonmonetary assets that do not have commercial substance be reported at carryover basis rather than a fair value basis.  A nonmonetary exchange is considered to have commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange.  The provisions of SFAS No. 153 are effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005.  The adoption of SFAS No. 153 is not expected to have a material impact on the condensed consolidated financial statements of the Company.
 
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MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS OF FW PREFERRED CAPITAL TRUST I
(amounts in thousands of dollars)
 
          FW Preferred Capital Trust I (“the Capital Trust”) is a 100% indirectly owned finance subsidiary of the Company which issued $175,000 of Trust Preferred Securities (the “Trust Securities”) in 1999.  The Capital Trust invested the proceeds from the Trust Securities in an equal principal amount of 9% Junior Subordinated Deferrable Interest Debentures (the “Debentures”) of Foster Wheeler LLC.  Prior to December 27, 2003 the Capital Trust was consolidated in the financial statements of the Company and the Trust Securities were reported in the condensed consolidated financial statements as mandatorily redeemable preferred securities of subsidiary trust holding solely junior subordinated deferrable interest debentures.  The accumulated undistributed quarterly distributions were reported as deferred accrued mandatorily redeemable preferred security distributions of subsidiary trust.  The distributions expense on the Trust Securities was reported as interest expense in the condensed consolidated statement of operations and comprehensive income/(loss).
 
          In 2004, the Company adopted FIN No. 46, “Consolidation of Variable Interest Entities,” for variable interest entities formed prior to February 1, 2003.  In accordance with the provisions of FIN No. 46, the Company determined that (i) the Capital Trust is a variable interest entity and (ii) the Company is not the primary beneficiary.  Accordingly, the Company de-consolidated the Capital Trust as of December 27, 2003.  The Company’s condensed consolidated financial statements now reflect Foster Wheeler LLC’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures. The interest expense on the Debentures is reported as interest expense in the condensed consolidated statement of operations and comprehensive income/(loss).
 
          The following is management’s discussion and analysis of certain significant factors that have affected the financial condition and results of operations of the Capital Trust for the periods indicated below.  This management’s discussion and analysis and other sections of this quarterly report on Form 10-Q contain forward-looking statements that are based on management’s assumptions, expectations and projections about the Capital Trust.  Such forward-looking statements by their nature involve a degree of risk and uncertainty.
 
Overview – The Capital Trust
 
          The financial condition and results of operations of the Capital Trust are dependent on the financial condition and results of operations of Foster Wheeler Ltd. and Foster Wheeler LLC since the Capital Trust’s only assets are the Debentures.  The Capital Trust’s only source of income and cash is the interest income on the Debentures.  These Debentures have essentially the same terms as the Trust Securities.  Therefore, the Capital Trust can only make payments on the Trust Securities if Foster Wheeler LLC first makes payments on the Debentures.
 
          Since January 15, 2002, Foster Wheeler LLC has exercised its right to defer payments on the Debentures. The previous Senior Credit Facility required Foster Wheeler Ltd. to defer the payment of the dividends on the Trust Preferred Securities; while the new Senior Credit Agreement requires the approval of the lenders to make payments on the Trust Preferred Securities to the extent such payments are not contractually required by the underlying Trust Preferred Securities agreements.  Accordingly, no dividends were paid during the first three months of 2005 or during fiscal year 2004.
 
          In 2004, Foster Wheeler Ltd. and Foster Wheeler LLC completed an equity-for-debt exchange offer in which Foster Wheeler Ltd. issued common shares, preferred shares and warrants to purchase common shares in exchange for Trust Securities.  In conjunction with the exchange, the Capital Trust recorded a $103,800 reduction in the Trust Securities and a $31,100 reduction in deferred accrued mandatorily redeemable preferred security distributions payable.  The Capital Trust also recorded a corresponding reduction in the Debentures and accrued interest receivable.
 
77

 
Results of Operations – The Capital Trust
 
 
 
Three Months Ended
 
 
 

 
 
 
April 1,
2005
 
March 26,
2004
 
$ Change
 
% Change
 
 
 

 

 

 

 
Change in valuation allowance
 
$
13,900
 
$
15,400
 
$
(1,500
)
 
(9.7
)%
Preferred security distributions expense
 
$
2,100
 
$
4,792
 
$
(2,692
)
 
(56.2
)%
 
          The valuation allowance on the investment in the Debentures and related interest income receivable was established based on the financial condition of Foster Wheeler LLC and Foster Wheeler Ltd. and Foster Wheeler LLC’s decision to exercise its right to defer payments on the Debentures since January 15, 2002. The change in the valuation allowance for first three months of 2005 and 2004 resulted from an increase in the market price of the Trust Securities, which is deemed a proxy for the fair value of the subordinated deferrable interest debentures.  The market price per security of the Trust Securities was $31.92 as of April 1, 2005, $27.05 as of December 31, 2004, $5.20 as of March 26, 2004 and $3.00 as of December 26, 2003.
 
          The preferred security distributions expense represents the accrual for cash distributions due on the Trust Securities. Distributions accrue at an annual rate of 9% on the outstanding liquidation amount of the Trust Securities, compounded quarterly.  Additionally, deferred distributions accrue interest at an annual rate of 9%, compounded quarterly, as well.  The decrease in preferred security distributions expense for the first three months of 2005 results primarily from the reduction in the amount of Trust Securities outstanding during the period as a result of the equity-for-debt exchange.  As noted previously, the Capital Trust has deferred the distributions on the Trust Securities in conjunction with Foster Wheeler LLC’s decision to defer interest payments on the Debentures since January 15, 2002.
 
Financial Condition – The Capital Trust
 
          The accrued interest income receivable on the Debentures increased by $13,900 during the first three months of 2005 as a result of a decrease in the valuation allowance.  The change in the required valuation allowance resulted from the increase in the market price of the Trust Securities, which is deemed a proxy for the fair value of the Debentures and related interest income receivable.
 
          The decrease in the deferred accrued mandatorily redeemable preferred security distributions payable during the first three months of 2005 results primarily from the impact of the equity-for-debt exchange, partially offset by the continued deferral of distributions on the Trust Securities.  During this deferral period, distributions on Trust Securities continue to accrue at an annual rate of 9%, compounded quarterly.  Additionally, deferred distributions accrue interest at an annual rate of 9%, also compounded quarterly.
 
          The preferred securities holders’ deficit at April 1, 2005 decreased by $11,800 during the first three months of 2005, due to the decrease in the valuation allowance (as a result of an increase in the market price of the Trust Securities).
 
Liquidity and Capital Resources – The Capital Trust
 
          The Capital Trust’s ability to continue as a going concern is dependent on Foster Wheeler Ltd.’s and Foster Wheeler LLC’s ability to continue as a going concern as the Capital Trust’s only asset is the Debentures.  Foster Wheeler LLC, an indirect wholly owned subsidiary of the Company, is essentially a holding company which owns the stock of various subsidiary companies, and is included in the condensed consolidated financial statements of the Company.  As previously discussed, Foster Wheeler Ltd. may not be able to continue as a going concern.  Refer to the previous discussion of Foster Wheeler Ltd.’s liquidity and capital resources.
 
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ITEM 3.  QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
                  (In Thousands of Dollars)
 
          Management’s strategy for managing transaction risks associated with currency fluctuations is for each operating unit to enter into derivative transactions, such as foreign currency exchange contracts, to hedge its exposure on contracts into the operating unit’s functional currency. The Company utilizes all such financial instruments solely for hedging. Company policy prohibits the speculative use of such instruments. The Company is exposed to credit loss in the event of nonperformance by the counterparties to such financial instruments. To minimize this risk, the Company enters into these financial instruments with financial institutions that are primarily rated “BBB+” or better by Standard & Poor’s (or the equivalent by other recognized credit rating agencies).  Management believes that the geographical diversity of the Company’s operations mitigates the effects of the currency translation exposure. However, the Company maintains substantial operations in Europe and is subject to translation risk for the Euro and Pound Sterling.  No significant unhedged assets or liabilities are maintained outside the functional currencies of the operating subsidiaries. Accordingly, translation exposure is not hedged.
 
          Interest Rate Risk - The Company is exposed to changes in interest rates primarily as a result of its borrowings under its new Senior Credit Agreement and its variable rate project debt. If market rates average 1% more in 2005 than in 2004, the Company’s interest expense for the next twelve months would increase, and income before tax would decrease by approximately $100.  This amount has been determined by considering the impact of the hypothetical interest rates on the Company’s variable-rate balances as of April 1, 2005. In the event of a significant change in interest rates, management would likely take action to further mitigate its exposure to the change. However, due to uncertainty of the specific actions that would be taken and their possible effects, the sensitivity analysis assumes no changes in the Company’s financial structure.
 
          Foreign Currency Risk - The Company has significant overseas operations. Generally, all significant activities of the overseas affiliates are recorded in their functional currency, which is generally the currency of the country of domicile of the affiliate. This results in a mitigation of the potential impact of earnings fluctuations as a result of changes in foreign exchange rates. In addition, in order to further mitigate risks associated with foreign currency fluctuations, the affiliates of the Company enter into foreign currency exchange contracts to hedge the exposed contract value back to their functional currency. As of April 1, 2005, the Company had approximately $49,100 of foreign exchange contracts outstanding. These contracts mature in 2005 and 2006.  The contracts have been established by various international subsidiaries to sell a variety of currencies and either receive their respective functional currency or other currencies for which they have payment obligations to third parties. The Company does not enter into foreign currency contracts for speculative purposes.
 
Inflation
 
          The effect of inflation on the Company’s revenues and earnings is minimal. Although a majority of the Company’s revenues are made under long-term contracts, the selling prices of such contracts, established for deliveries in the future, generally reflect estimated costs to complete in these future periods. In addition, some contracts provide for price adjustments through escalation clauses.
 
ITEM 4.  CONTROLS AND PROCEDURES
 
Disclosure Controls and Procedures
 
          The Company maintains disclosure controls and procedures designed to ensure that information required to be disclosed by the issuer in the reports that it files or submits under the Securities Exchange Act of 1934, as amended (the “Exchange Act”), is recorded, processed, summarized and reported, within the time periods specified in the SEC’s rules and forms.  Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that the information required to be disclosed by an issuer in the reports that it files or submits under the Exchange Act is accumulated and communicated to the issuer’s management, including its principal executive and principal financial officers, or persons performing similar functions, as appropriate to allow timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognizes that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives and management necessarily is required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures.
 
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          As of the end of the interim period covered by this report, the Company carried out an evaluation, under the supervision and with the participation of the Company’s Disclosure Committee and management, including the chief executive officer and the chief financial officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) pursuant to Exchange Act Rule 13a-15.  Based upon such evaluation, and as of April 1, 2005, the Company’s chief executive officer and chief financial officer concluded, at the reasonable assurance level, that the Company’s disclosure controls and procedures were not effective as of April 1, 2005 because of the continuing material weakness discussed below.  In light of the material weakness, the Company performed additional analyses and other procedures to ensure the condensed consolidated financial statements were prepared in accordance with generally accepted accounting principles.  Accordingly, management believes that the financial statements included in this report fairly present in all material respects the Company’s financial condition, results of operations and cash flows for the periods presented. The Company also considered the actuarial error discussed below and in Note 2 to the accompanying condensed consolidated financial statements in its evaluation and concluded the error did not change the conclusions reached on the effectiveness of the Company’s disclosure controls and procedures at both December 31, 2004 and April 1, 2005.
 
Internal Control over Financial Reporting
 
          The Company’s management is responsible for establishing and maintaining adequate internal control over financial reporting, as such term is defined in Exchange Act Rule 13a-15(f).  The Company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles.  Under the supervision and with the participation of the Company’s management, including the Company’s chief executive officer and chief financial officer, management conducted an evaluation of the effectiveness of the Company’s internal control over financial reporting based on the framework in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission.
 
          A material weakness is defined as a control deficiency, or combination of control deficiencies, that results in more than a remote likelihood that a material misstatement of the Company’s annual or interim financial statements will not be prevented or detected.  As of December 31, 2004 the Company did not maintain effective controls over the completeness and accuracy of estimated costs to complete at one of its European power projects.  Specifically, the Company’s controls over its estimated costs to complete were not operating effectively because project management and accounting personnel did not have adequate control of commitments to third-party subcontractors and vendors, and therefore did not adequately track the actual financial results of the project on a timely basis.  This control deficiency could result in a misstatement to the estimated costs to complete long-term contracts and the cost of operating revenue accounts resulting in a material misstatement to annual or interim financial statements that would not be prevented or detected.  Accordingly, management determined that this control deficiency constituted a material weakness even though the control deficiency did not result in any adjustments to the 2004 annual or interim consolidated financial statements. Enhancements were made during the first quarter of 2005 to the project’s systems and procedures to improve tracking of third party commitments and the control deficiency did not result in any adjustments to the 2005 interim condensed consolidated financial statements or to the 2004 annual or interim consolidated financial statements. However, management believes that more time must pass to ensure the project’s controls are operating as intended. Therefore, management determined that the control deficiency continued as a material weakness as of April 1, 2005.
 
Material Weakness and Remediation Plans
 
          In connection with the preparation of its 2004 year-end financial statements, the Company detected a reporting deficiency in the measurement and tracking processes during the fourth quarter of 2004 at one of European Power’s lump-sum turnkey projects.  The project was nearing completion during the fourth quarter and the worse than expected project performance compressed the time available to meet the scheduled completion dates.  In an attempt to meet the completion dates, construction site personnel entered into additional commitments beyond the planned commitments for the project, and did not adequately communicate these updated commitments on a timely basis to the home office personnel, who were responsible for tracking actual and estimated costs of the project and the details of updated commitments being made in the field.  Moreover, one of the two lead managers of the project responsible for monitoring the commitments made at the project site and relaying this information back to the home office, became ill and was absent during November and December of 2004.  As a result, the project’s management did not have adequate control of outstanding commitments to third-party subcontractors and vendors during the fourth quarter of 2004, and therefore could not adequately track the ongoing financial results of the project until after the quarter had ended.
 
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          As stated above, management concluded that the control deficiency in reporting at the project represented a “material weakness” in its internal control over financial reporting as of December 31, 2004.  Management believes that the failure to adequately control outstanding commitments to third-party subcontractors and vendors on this project was the result of a deficiency in the project’s measurement processes that arose when the volume of activity increased substantially in the fourth quarter of 2004 combined with the absence of a member of the project’s key oversight personnel.  Additionally, management noted that there was no compensating control that detected this deficiency on a timely basis.  Because of the overall magnitude of this project, this results in a deficiency in the Company’s internal control over financial reporting.  These controls and procedures are designed to ensure that outstanding commitments are known, quantified and communicated to the appropriate project personnel responsible for estimating the project’s financial results.
 
          The control deficiency was detected in the first quarter of 2005.  At that time, management immediately implemented a detailed review of all costs incurred to date plus the estimate of costs to complete.  Additional project management personnel were assigned to the project from the E&C Group as these operating units have more experience working on lump-sum turnkey projects, and specialists in negotiating subcontractor settlements were added to the project team.  The Company has previously announced that its European Power operating unit will no longer undertake lump-sum turnkey projects for full power plants without the involvement of one of the Company’s E&C operating companies or a third-party partner, and there is no evidence that any similar problems managing third-party commitments exist on other projects.
 
          The Company has assigned the highest priority to the assessment and remediation of this material weakness and is working together with the audit committee of the board of directors to resolve the issue.  Since year end 2004, a new project director was appointed, additional technical personnel from the Company’s E&C UK business unit were assigned to the job site, the lead manager noted above returned to the project, systems tracking costs versus purchase order commitments were enhanced, procedures were implemented to improve the timeliness and accuracy of information flowing from the job site to the appropriate personnel in the European Power headquarters, the Chief Operating Officer of Global Power Group has assumed overall responsibility for the project, Global Power’s Executive Vice President of Business Compliance began leading the effort to ensure the project’s cost control activities are adequate, and additional purchasing and cost control personnel were transferred to the Global Power’s Finland business unit responsible for the project.
 
          Management believes that its condensed consolidated financial statements contained herein contain its best estimates of the project’s final estimated costs and that the appropriate compensating controls have been implemented at the particular site to ensure commitment information is adequately controlled and communicated on a timely basis.  However, management believes more time must pass to adequately evidence that the new procedures at this project are operating as intended.  If these actions are not successful in addressing this material weakness, the Company’s ability to report its financial results on a timely and accurate basis may be adversely affected.  The Company has taken the actions described above, which it believes address the material weaknesses described above.  If the Company is unable to successfully address the identified material weaknesses in its internal controls, its ability to report its financial results on a timely and accurate basis may be adversely affected.
 
Management’s Consideration of the Restatement of the Consolidated Financial Statements as of December 31, 2004
 
          In coming to the conclusion that the Company’s internal control over financial reporting and disclosure controls and procedures were not effective as of April 1, 2005, management’s conclusion was based on its evaluation of the material weakness described above. Management also reviewed its assessment of internal control over financial reporting and disclosure controls and procedures in light of the external actuary’s error in the calculation of the pension benefit obligation for the year ended December 31, 2004, which resulted in the restatement of the previously issued consolidated financial statements as disclosed in Note 2 to the accompanying condensed consolidated financial statements (and as described below), but concluded that the error was not in itself a result of a material weakness. In reaching this conclusion, management reviewed and analyzed the SEC’s Staff Accounting Bulletin (“SAB”) No. 99, “Materiality,” Accounting Principles Board Opinion No. 28, “Interim Financial Reporting,” paragraph 29 and SAB Topic 5-F, “Accounting Changes Not Retroactively Applied Due to Immateriality,” and considered (i) the restatement adjustment had no impact on consolidated net loss or consolidated net loss per share on either the fourth quarter 2004 interim period or the 2004 annual period; (ii) the restatement adjustment did not have a material impact on the consolidated financial statements of the fourth quarter 2004 interim period or the 2004 annual period; (iii) the impact of the restatement adjustment on shareholders’ deficit was not material to the 2004 annual consolidated financial
 
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statements or to the fourth quarter 2004 interim period; and (iv) the Company decided to restate its previously issued consolidated financial statements solely because the cumulative impact of the error, if recorded in the first quarter of 2005, would have been material to that quarter’s comprehensive income and may be material to the 2005 annual consolidated financial statements.
 
Actuarial Error and Control Enhancement Plans
 
          The Company maintains a US pension plan, which was frozen in 2003.  For the past 23 years, the Company utilized the same internationally recognized actuarial firm to perform certain actuarial valuations associated with this pension plan.  The Company maintains the information needed for the actuarial valuation of this pension plan in a database licensed directly from the external actuary.  Maintaining the Company’s pension information in the external actuary’s database allows the external actuary access to a product well known and easily accessible by them.  The database also allows the Company to electronically transmit significant quantities of data securely and accurately to the external actuary.  The Company’s procedures in effect at December 31, 2004 required the human resource department to ensure the accuracy and integrity of the information maintained in the database, and as an additional control, the controller’s department tests certain data in the database prior to submission to the external actuary.  After transmitting the data to the external actuary, the Company promptly confirms the receipt of the database by the external actuary to ensure the completeness of the data transmission.
 
          The external actuary then extracts certain data from the database, performs a series of valuation calculations, and issues a valuation report to the Company.  The Company’s controller and chief accounting officer each review the actuarial report and discuss material variations from the prior year as well as material deviations from previously forecasted estimates.  Sensitivity calculations are also prepared by the external actuaries and discussed with the Company’s controller and chief accounting officer.
 
          The Company was notified on April 14, 2005 by its external actuary of an error in the actuarial valuation prepared by them of the Company’s domestic pension plan.  The error occurred when the external actuary miscoded participant benefit identification data in the actuarial valuation.  The external actuary extracted complete and accurate data from the database and incorrectly altered the benefit identification of a sub-group of approximately 200 plan participants when transmitting the data to their valuation system.  This subgroup of participants is entitled to a minimum of 10 years of benefits and the external actuary incorrectly calculated the pension obligation assuming a maximum of 10 years of benefits.  The Company currently has approximately 7,400 participants in its domestic pension plan and the error did not generate a variation large enough to be questioned by the Company’s human resource or accounting personnel when reviewing the valuation report.
 
          The Company intends to continue its process of ensuring the integrity of information in the database and is working with the external actuary to expand the level of Company testing to ensure the data in the edit reports generated by the actuary’s valuation calculation match the underlying information in the Company’s database.
 
Changes in Internal Control over Financial Reporting
 
          There have been no changes in the Company’s internal control over financial reporting in the first quarter of 2005 that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting except as otherwise described above.  After the end of the first quarter of 2005, an existing employee within Global Power’s European Power business unit was promoted to the position of Chief Executive Officer of that business unit.
 
Limitations on the Effectiveness of Controls and Procedures
 
          Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements.  Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues within a company are detected.  Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.
 
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Safe Harbor Statement
 
          Management’s Discussion and Analysis of Financial Condition and Results of Operations, other sections of this Report on Form 10-Q and other reports and oral statements made by representatives of the Company from time to time may contain forward-looking statements that are based on management’s assumptions, expectations and projections about the Company and the various industries within which the Company operates. These include statements regarding the Company’s expectation regarding revenues (including as expressed by its backlog), its liquidity, the outcome of litigation and legal proceedings and recoveries from customers for claims, and the costs of current and future asbestos claims and the amount and timing of insurance recoveries. Such forward-looking statements by their nature involve a degree of risk and uncertainty. The Company cautions that a variety of important factors could cause business conditions and results to differ materially from what is contained in forward-looking statements, including, but not limited to, the following:
 
 
changes in the rate of economic growth in the United States and other major international economies;
 
changes in investment by the power, oil & gas, pharmaceutical, chemical/petrochemical and environmental industries;
 
changes in the financial condition of our customers;
 
changes in regulatory environment;
 
changes in project design or schedules;
 
contract cancellations;
 
changes in estimates made by the Company of costs to complete projects;
 
changes in trade, monetary and fiscal policies worldwide;
 
currency fluctuations;
 
war and/or terrorist attacks on facilities either owned or where equipment or services are or may be provided;
 
outcomes of pending and future litigation, including litigation regarding the Company’s liability for damages and insurance coverage for asbestos exposure;
 
protection and validity of patents and other intellectual property rights;
 
increasing competition by foreign and domestic companies;
 
compliance with debt covenants;
 
implementation of its restructuring plan;
 
recoverability of claims against customers; and
 
changes in estimates used in its critical accounting policies.
 
          Other factors and assumptions not identified above were also involved in the formation of these forward-looking statements and the failure of such other assumptions to be realized as well as other factors may also cause actual results to differ materially from those projected. Most of these factors are difficult to predict accurately and are generally beyond the control of the Company. The reader should consider the areas of risk described above in connection with any forward-looking statements that may be made by the Company.
 
          The Company undertakes no obligation to publicly update any forward-looking statements, whether as a result of new information, future events or otherwise. The reader is advised, however, to consult any additional disclosures the Company makes in proxy statements, quarterly reports on Form 10-Q, annual reports on Form 10-K and current reports on Form 8-K filed with the Securities and Exchange Commission.
 
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PART II.   OTHER INFORMATION
 
ITEM 1.  LEGAL PROCEEDINGS
 
          Refer to Note 13 to the condensed consolidated financial statements presented in Part I, Item 1 of this quarterly report on Form 10-Q for a discussion of legal proceedings, which is incorporated by reference in this Part II.
 
ITEM 6.  EXHIBITS
 
Exhibit No.
 
Exhibits

 

12.1
 
Statement of Computation of Consolidated Ratio of Earnings to Fixed Charges
 
 
 
31.1
 
Section 302 Certification of Raymond J. Milchovich
 
 
 
31.2
 
Section 302 Certification of John T. La Duc
 
 
 
32.1
 
Certification of Raymond J. Milchovich Pursuant to 18 U.S.C. Section 1350, As Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
 
 
32.2
 
Certification of John T. La Duc Pursuant to 18 U.S.C. Section 1350, As Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
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SIGNATURES
 
          Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.
 
 
FOSTER WHEELER LTD.
 
(Registrant)
 
 
Date: May 11, 2005
/s/ RAYMOND J. MILCHOVICH
 

 
RAYMOND J. MILCHOVICH
CHAIRMAN, PRESIDENT AND
CHIEF EXECUTIVE OFFICER
 
 
Date: May 11, 2005
/s/ JOHN T. LA DUC
 

 
JOHN T. LA DUC
EXECUTIVE VICE PRESIDENT AND
CHIEF FINANCIAL OFFICER
 
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