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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D. C. 20549
 
FORM 10-Q
     
 
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
     For the quarterly period ended September 24, 2004
 
     OR
 
 
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the transition period from                   to                  
 
Commission File Number 001-31305
 

FOSTER WHEELER LTD.
(Exact name of registrant as specified in its charter)

   
   Bermuda
22-3802649
(State or other jurisdiction of
(I.R.S. Employer
incorporation or organization)
Identification No.)
   
   
Perryville Corporate Park, Clinton, NJ
08809-4000
(Address of principal executive offices)
(Zip Code)

Registrant’s telephone number, including area code: (908) 730-4000

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   Yes    No

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).   Yes    No

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date: 129,059,955 shares of the Company’s common stock ($1.00 par value) were outstanding as of October 25, 2004.


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FOSTER WHEELER LTD.
INDEX

 

Part I Financial Information
     
  Item 1 - Financial Statements (Unaudited)
     
    Condensed Consolidated Balance Sheet at September 24, 2004 and December 26, 2003
     
    Condensed Consolidated Statement of Operations and Comprehensive Loss for the Three and Nine Months Ended September 24, 2004 and September 26, 2003
     
    Condensed Consolidated Statement of Cash Flows for the Nine Months Ended September 24, 2004 and September 26, 2003
     
    Notes to Condensed Consolidated Financial Statements
     
  Item 2 - Management’s Discussion and Analysis of Financial Condition and Results of Operations
     
  Item 3 - Quantitative and Qualitative Disclosures about Market Risk
     
  Item 4 - Controls and Procedures
     
Part II Other Information
     
  Item 1 - Legal Proceedings
     
  Item 4 - Submission of Matters to a Vote of Security Holders
     
  Item 6 - Exhibits and Reports on Form 8-K
     
Signatures

 


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PART I. FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS

FOSTER WHEELER LTD. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEET
(in thousands of dollars, except share data and per share amounts)
(Unaudited)

  September 24, 2004   December 26, 2003  
 
 
 
                  ASSETS        
Current Assets:        
      Cash and cash equivalents $ 286,375   $ 364,095  
      Short-term investments   21,246     13,390  
      Accounts and notes receivable, net   493,567     556,414  
      Contracts in process and inventories   215,138     173,293  
      Prepaid, deferred and refundable income taxes   22,483     37,160  
      Prepaid expenses   28,476     30,024  
 

 

 
            Total current assets   1,067,285     1,174,376  
 

 

 
Land, buildings and equipment   603,477     622,729  
Less accumulated depreciation   324,301     313,114  
 

 

 
            Net book value   279,176     309,615  
 

 

 
Restricted cash   64,259     52,685  
Notes and accounts receivable - long-term   11,272     6,776  
Investments and advances   101,547     98,651  
Goodwill, net   51,060     51,121  
Other intangible assets, net   68,673     71,568  
Prepaid pension cost and related benefit assets   6,695     7,240  
Asbestos-related insurance recovery receivable   398,992     495,400  
Other assets   156,166     182,151  
Deferred income taxes   63,219     56,947  
 

 

 
               TOTAL ASSETS $ 2,268,344   $ 2,506,530  
 

 

 
         LIABILITIES AND SHAREHOLDERS’ DEFICIT
           
Current Liabilities:            
      Current installments on long-term debt $ 23,918   $ 20,979  
      Bank loans       121  
      Accounts payable   234,212     305,286  
      Accrued expenses   352,276     381,376  
      Estimated costs to complete long-term contracts   477,899     552,754  
      Advance payments by customers   119,582     50,248  
      Income taxes   71,467     62,996  
 

 

 
            Total current liabilities   1,279,354     1,373,760  
 

 

 
Corporate and other debt less current installment   285,124     333,729  
Special-purpose project debt less current installments   109,026     119,281  
Capital lease obligations   63,789     62,373  
Deferred income taxes   8,735     9,092  
Pension, postretirement and other employee benefits   287,424     295,133  
Asbestos-related liability   436,490     526,200  
Other long-term liabilities and minority interest   123,132     124,792  
Subordinated Robbins exit funding obligations less current installment   20,827     111,589  
Convertible subordinated notes   3,070     210,000  
Mandatorily redeemable preferred securities of subsidiary trust holding            
      solely junior subordinated deferrable interest debentures       175,000  
Deferred accrued mandatorily redeemable preferred security distributions            
      of subsidiary trust       38,021  
Subordinated deferrable interest debentures   71,250      
Deferred accrued interest on subordinated deferrable interest debentures   21,361      
Commitments and contingencies            
 

 

 
               TOTAL LIABILITIES
  2,709,582     3,378,970  
 

 

 
Shareholders’ Deficit:            
Preferred shares            
      $1.00 par value; authorized - 1,500,000 shares; issued - 599,850 shares   600      
Common shares            
      $1.00 par value; authorized - 160,000,000 shares; issued - 102,014,706 shares   102,015     40,772  
Paid-in capital   763,101     201,841  
Accumulated deficit   (1,000,987 )   (811,054 )
Accumulated other comprehensive loss   (305,967 )   (303,999 )
 

 

 
               TOTAL SHAREHOLDERS’ DEFICIT   (441,238 )   (872,440 )
 

 

 
               TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT $ 2,268,344   $ 2,506,530  
 

 

 
 
See notes to condensed consolidated financial statements.

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FOSTER WHEELER LTD. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS AND
COMPREHENSIVE LOSS
(in thousands of dollars, except per share amounts)
(Unaudited)

  Three Months Ended   Nine Months Ended  
 
 
 
  September 24,   September 26,   September 24,   September 26,  
  2004   2003   2004   2003  
 
 
 
 
 
Revenues and other income:                        
      Operating revenues $ 720,554   $ 886,573   $ 2,021,932   $ 2,592,903  
      Other income   11,843     9,625     82,613     49,969  
 

 

 

 

 
               Total revenues and other income   732,397     896,198     2,104,545     2,642,872  
 

 

 

 

 
Costs and expenses:                        
      Cost of operating revenues   673,487     806,494     1,793,628     2,392,838  
      Selling, general and administrative expenses   54,860     45,978     168,502     145,106  
      Other deductions   6,680     38,651     32,255     85,569  
      Loss on equity-for-debt exchange   174,941         174,941      
      Minority interest   1,941     738     4,912     5,096  
      Interest expense   21,722     21,364     63,109     57,196  
      Mandatorily redeemable preferred security distributions of subsidiary trust       4,584         13,443  
      Interest expense on subordinated deferrable interest debentures   4,752         14,445      
 

 

 

 

 
      Total costs and expenses   938,383     917,809     2,251,792     2,699,248  
 

 

 

 

 
Loss before income taxes   (205,986 )   (21,611 )   (147,247 )   (56,376 )
Provision for income taxes   9,484     5,286     42,686     19,679  
 

 

 

 

 
Net loss   (215,470 )   (26,897 )   (189,933 )   (76,055 )
Other comprehensive income/(loss):                        
   Foreign currency translation adjustments   7,730     (415 )   (1,968 )   (1,131 )
   Minimum pension liability adjustments, net of $0 tax benefit               (13,511 )
 

 

 

 

 
Net comprehensive loss $ (207,740 ) $ (27,312 ) $ (191,901 ) $ (90,697 )
 

 

 

 

 
Loss per share:                        
      Basic and diluted $ (5.16 ) $ (0.65 ) $ (4.60 ) $ (1.85 )
 

 

 

 

 

See notes to condensed consolidated financial statements.

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FOSTER WHEELER LTD. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENT OF CASH FLOWS
(in thousands of dollars)
(Unaudited)

  Nine Months Ended  
 
 
  September 24,   September 26,  
  2004   2003  
 
 
 
CASH FLOWS FROM OPERATING ACTIVITIES            
   Net cash used by operating activities $ (46,326 ) $ (18,341 )
 

 

 
CASH FLOWS FROM INVESTING ACTIVITIES            
   Change in restricted cash   (12,200 )   39,581  
   Capital expenditures   (7,477 )   (10,972 )
   Proceeds from sale of assets   17,051     80,290  
   Increase in short-term investments   (7,330 )   (7,361 )
 

 

 
   Net cash (used)/provided by investing activities   (9,956 )   101,538  
 

 

 
CASH FLOWS FROM FINANCING ACTIVITIES            
   Partnership distributions to minority shareholders   (2,663 )   (2,879 )
   Decrease in short-term debt   (121 )   (14,826 )
   Proceeds from long-term debt   120,000      
   Repayment of long-term debt   (138,723 )   (20,266 )
 

 

 
   Net cash used by financing activities   (21,507 )   (37,971 )
 

 

 
Effect of exchange rate changes on cash and cash equivalents   69     18,172  
 

 

 
(DECREASE)/INCREASE IN CASH AND CASH EQUIVALENTS   (77,720 )   63,398  
Cash and cash equivalents at beginning of period   364,095     344,305  
 

 

 
CASH AND CASH EQUIVALENTS AT END OF PERIOD $ 286,375   $ 407,703  
 

 

 

NON-CASH FINANCING ACTIVITIES

On September 24, 2004, the Company exchanged $61,243 of common shares, $600 of preferred shares, warrants to purchase 139,748,960 common shares and $147,095 of long-term debt for $592,959 of existing debt and trust securities. See Note 3 for information regarding the equity-for-debt exchange.

See notes to condensed consolidated financial statements.

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FOSTER WHEELER LTD. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except per share amounts)
(Unaudited)
1. Going Concern
 
       The accompanying condensed consolidated financial statements of Foster Wheeler Ltd., hereinafter referred to as “Foster Wheeler” or the “Company,” were prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business. The Company may not, however, be able to continue as a going concern. The realization of assets and the satisfaction of liabilities in the normal course of business are dependent on, among other things, the Company’s ability to operate profitably, to generate cash flows from operations, asset sales and collections of receivables to fund its obligations, including those resulting from asbestos-related liabilities, as well as the Company’s ability to maintain credit facilities and bonding capacity adequate to conduct its business. The Company incurred significant operating losses during the nine months ended September 24, 2004 and in each of the years in the three-year period ended December 26, 2003, and has a shareholders’ deficit of $441,238 as of September 24, 2004.
 
     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares, preferred shares, warrants to purchase common shares, or in some cases to purchase preferred shares, and new notes in exchange for certain of its outstanding debt securities and trust securities. The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,105) by $436,933, improved the Company’s shareholders’ deficit by $448,162 and when combined with the proceeds from the issuance of the 2011 Senior Notes that were used to repay amounts that were outstanding under the Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011. A pretax charge of $174,941 relating primarily to the Convertible Notes that were exchanged, substantially all of which was non-cash, was recorded in conjunction with the completion of the exchange offer. After completing the exchange offer, the Company had outstanding debt obligations of approximately $577,000 as of September 24, 2004. (Refer to Note 3 to the condensed consolidated financial statements for further details of the exchange offer.)
 
     In August of 2002, the Company negotiated a Senior Credit Facility that was comprised of a $71,000 term loan, a $69,000 revolving credit facility and a $149,900 letter of credit facility having an April 30, 2005 maturity date. Over the course of 2002 and 2003, the Company obtained amendments to this facility to provide covenant relief and to allow for the equity-for-debt exchange offer. These amendments are described below. In connection with the equity-for-debt exchange offer, the Company repaid the term loan and all amounts outstanding under the revolving credit facility in full. In addition, the Senior Credit Facility was amended (Amendment No. 5) to reduce the availability under the letter of credit facility to $125,000 and to terminate the revolving credit facility, as described below.
 
     The Company is currently seeking a new multi-year revolving credit agreement and letter of credit facility. As of September 24, 2004, the Company had letters of credit outstanding under the Senior Credit Facility of $81,400. Letters of credit outstanding upon maturity of the Senior Credit Facility will either need to be replaced by a new facility or funded with cash. There can be no assurance that the Company will be able to obtain a new revolving credit and letter of credit facility on acceptable terms or at all.
 
     The Senior Credit Facility covenants include a maximum senior leverage ratio and a minimum earnings before interest expense, taxes, depreciation and amortization (“EBITDA”). Compliance with these covenants is measured quarterly. The maximum senior leverage covenant compares actual average rolling four quarter EBITDA, as defined in the Senior Credit Facility, to actual total senior debt, as defined. The resultant multiple of debt to EBITDA must be less than maximum amounts specified in the Senior Credit Facility. The minimum EBITDA covenant requires the actual average rolling four quarter EBITDA, as defined in the Senior Credit Facility, to meet minimum EBITDA targets. Management’s current forecast indicates that the Company will be in compliance with the financial covenants contained in the Senior Credit Facility throughout the facility’s term.

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     The Senior Credit Facility is secured by the assets of the domestic subsidiaries, the stock of the domestic subsidiaries, and, in connection with Amendment No. 3 discussed below, 100% of the stock of the first-tier foreign subsidiaries.

     The Senior Credit Facility requires prepayments from proceeds of assets sales, the issuance of debt or equity, and from excess cash flow. The Company retained the first $77,000 of such amounts and also retains a 50% share of the balance. The $77,000 threshold was exceeded during the second quarter of 2003. Accordingly, principal repayments of $12,300 and $1,800 were made on the term loan in the first nine months of 2004 and during the full year of 2003, respectively, as a result of asset sales during those periods.

     Amendment No. 1 to the Senior Credit Facility, obtained on November 8, 2002, provided for the exclusion of up to $180,000 of gross pretax charges recorded by the Company in the third quarter of 2002 for covenant calculation purposes. The amendment further provided that up to an additional $63,000 in pretax charges related to specific contingencies may be excluded from the covenant calculation through December 31, 2003, if incurred. As of December 26, 2003, $31,000 of the contingency risks was favorably resolved, and additional project reserves were established for $32,000 leaving a contingency balance of $0.

     Amendment No. 2 to the Senior Credit Facility, entered into on March 24, 2003, modified (i) certain definitions of financial measures utilized in the calculation of the financial covenants and (ii) the Minimum EBITDA and Senior Debt Ratio, as specified in section 6.01 of the Credit Agreement. In connection with this amendment of the Credit Agreement, the Company made a prepayment of principal in the aggregate amount of $10,000 in March 2003.

     Amendment No. 3 to the Senior Credit Facility, entered into on July 14, 2003, modified certain affirmative and negative covenants to permit the equity-for-debt exchange offer, other internal restructuring transactions as well as transfers, cancellations and setoffs of certain intercompany obligations. The terms of the amendment called for the Company to pay a fee equal to 5% of the lenders’ credit exposure since it had not made a required prepayment of principal under the Senior Credit Facility of $100,000 on or before March 31, 2004. The Company paid the required fee of $13,600 on March 31, 2004. The annual interest rate on borrowings under the Senior Credit Facility increased each quarter until the term loan and revolving credit facility were repaid on September 24, 2004.

     Amendment No. 4 to the Senior Credit Facility, entered into on October 30, 2003, modified certain definitions and representations to allow for the maintenance and administration of certain bank accounts of the Company.

     Amendment No. 5 to the Senior Credit Facility, entered into on May 14, 2004, amended and waived certain affirmative and negative covenants necessary to permit the equity-for-debt exchange offer as well as to allow for a reduction of $25,000 in the Company’s letter of credit facility. In consideration for the amendments and waivers obtained in this amendment, the Company is obligated to pay, on November 30, 2004, a fee equal to 1.25% of the lenders’ outstanding letter of credit exposure and a further fee equal to 0.75% of the lenders’ outstanding letter of credit exposure for each additional month thereafter through the expiration date of the Senior Credit Facility of April 30, 2005.

     The Company finalized a sale/leaseback arrangement for an office building at its corporate headquarters in the third quarter of 2002. Under this arrangement, the Company leases the facility for an initial non-cancelable period of 20 years. The proceeds from the sale/leaseback were sufficient to repay the balance outstanding under a previous operating lease arrangement of $33,000 for a second corporate office building. The long-term capital lease obligation of $44,600 as of September 24, 2004 is included in capital lease obligations in the accompanying condensed consolidated balance sheet. The Company entered into a binding agreement in the first quarter 2004 to sell the second corporate office building. The sale closed in the second quarter 2004 and generated net cash proceeds of $16,400. Of this amount, 50% was used to prepay amounts outstanding under the term loan portion of the Senior Credit Facility in the second quarter of 2004.

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     The Senior Credit Facility and the sale/leaseback arrangement have quarterly debt covenant compliance requirements. Management’s forecast indicates that the Company will be in compliance with the debt covenants throughout 2005, provided the Company successfully obtains a new letter of credit facility. However, there can be no assurance that the Company will comply with the covenants. If the Company violates a covenant under the Senior Credit Facility or the sale/leaseback arrangement, repayment of amounts outstanding under such agreements could be accelerated. Acceleration of these facilities would result in a cross default under the following agreements: the 2011 Senior Notes, the 2005 Senior Notes, the Convertible Notes, the trust preferred securities, the Robbins Bonds, and certain of the special-purpose project debt facilities, which would allow such debt to be accelerated as well. The total amount of Foster Wheeler Ltd. debt that could be accelerated is $474,000 as of September 24, 2004. The Company would not be able to repay amounts borrowed if the payment dates were accelerated. The debt covenants and the potential payment acceleration requirements raise substantial doubts about the Company’s ability to continue as a going concern. The condensed consolidated financial statements do not include any adjustments that might result from the outcome of this uncertainty.

     One of the Company’s foreign subsidiaries is a party to two Euro-denominated performance bond facilities with financial institutions that contain covenants. The covenants include (i) a limitation on the amount of dividends to 75% of the subsidiary’s annual earnings and (ii) a requirement that the payment of dividends and certain restricted payments be subject to the subsidiary having minimum equity ratios, calculated as equity divided by total assets each as defined in the facilities. In addition, the facilities require the subsidiary to maintain a minimum equity ratio. One of the performance bond facilities is dedicated to a specific project and, as of September 24, 2004, had performance bonds outstanding equivalent to approximately $40,000 (none of which has been drawn). Covenants under this facility are tested quarterly. The second facility is a general performance bond facility and, as of September 24, 2004, had performance bonds outstanding in favor of several clients equivalent to approximately $13,000 (none of which has been drawn).

     As a result of operating losses at the foreign subsidiary during the second quarter of 2004, the equity of the Company’s subsidiary fell below the minimum equity ratios, breaching the covenants contained in the performance bond facilities. On August 6, 2004 and August 9, 2004, the Company’s foreign subsidiary obtained waivers from the financial institutions providing the performance bond facilities. The waiver for the project specific performance bond facility requires that the foreign subsidiary make no dividends or other restricted payments, including intercompany loans, debt service on existing intercompany loans, royalties, and management fees, for as long as the foreign subsidiary’s equity remains below the minimum amounts and the performance bonds are outstanding. The equity of the Company’s subsidiary remained below the minimum equity ratio as of September 24, 2004. The waiver for the general performance bond facility was initially effective through October 31, 2004 and was subsequently extended through November 30, 2004. In the event that the Company is unable to obtain a further waiver or amendment, it will pursue a replacement for this bonding facility. In addition, the subsidiary has sufficient cash on hand to collateralize the obligations supported by the performance bonds in the event it is unable to obtain a waiver or an alternative bonding facility. Therefore, the Company believes this matter will not have an adverse impact on its forecasted liquidity. The foreign subsidiary’s inability to pay dividends and restricted payments because of its failure to remain in compliance with the minimum equity ratio covenants is reflected in the Company’s liquidity forecasts.

     The Company’s U.S. operations, which include the corporate functions, are cash flow negative and are expected to continue to incur negative cash flow due to a number of factors including costs related to the Company’s indebtedness, obligations to fund U.S. pension plans, and other expenses related to corporate functions and other corporate overhead.

     Management closely monitors liquidity and updates its U.S. liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash repatriations and loans from non-U.S. subsidiaries, asset sales, collections of receivables and claims recoveries, working capital needs and unused credit line availability. The Company’s cash flow forecasts continue to indicate that sufficient cash will be available to fund the Company’s U.S. and foreign working capital needs throughout 2005, provided the Company successfully replaces the letter of credit facility contained in the Senior Credit Facility. Ensuring adequate domestic liquidity remains a priority for the Company’s management, however, there can be no assurance that the cash amounts realized and/or timing of the cash flows will match the Company’s forecast.

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     As of September 24, 2004, the Company had cash and cash equivalents, short-term investments, and restricted cash totaling $371,900, compared to $430,200 as of December 26, 2003. Of the $371,900 total at September 24, 2004, approximately $311,900 was held by foreign subsidiaries. The Company is sometimes required to cash collateralize bonding or certain bank facilities and such amounts are included in restricted cash. The amount of restricted cash at September 24, 2004 was $64,300, of which $59,800 relates to the non-U.S. operations.

     Restricted cash at September 24, 2004 consists of approximately $4,100 held primarily by special purpose entities and restricted for debt service payments, approximately $57,800 that was required to collateralize letters of credit and bank guarantees, and approximately $2,400 of client escrow funds. Domestic restricted cash totals approximately $4,500, which relates to funds held primarily by special purpose entities and restricted for debt service payments and client escrow funds. Foreign restricted cash totals approximately $59,800 and is comprised of cash collateralized letters of credit and bank guarantees and client escrow funds.

     The Company requires cash distributions from its non-U.S. subsidiaries in the normal course of its operations to meet its U.S. operations’ minimum working capital needs and to service its debt. The Company’s current 2004 forecast assumes total cash repatriation from its non-U.S. subsidiaries of approximately $79,000 from royalties, management fees, intercompany loans, debt service on intercompany loans, and dividends. In the first nine months of 2004 and the full year of 2003, the Company repatriated approximately $65,000 and $100,000, respectively, from its non-U.S. subsidiaries.

     There can be no assurance that the forecasted foreign cash repatriation will occur, as there are significant contractual and statutory restrictions on the Company’s ability to repatriate funds from its non-U.S. subsidiaries. These subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities, and for other general corporate purposes. Such amounts exceed, and are not directly comparable to, the foreign component of restricted cash previously noted. In addition, certain of the Company’s non-U.S. subsidiaries are parties to loan and other agreements with covenants, and are subject to statutory requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute. Distributions in excess of these specified amounts would violate the terms of the agreements or applicable law, which could result in civil and criminal penalties. The repatriation of funds may also subject those funds to taxation. As a result of these factors, the Company may not be able to repatriate and utilize funds held by its non-U.S. subsidiaries in sufficient amounts to fund its U.S. working capital requirements, to repay debt, or to satisfy other obligations of its U.S. operations, which could limit the Company’s ability to continue as a going concern.

     Commercial operations under a domestic contract retained by the Company in connection with the sales of assets of the Foster Wheeler Environmental Corporation (“Environmental”), as described further in Note 11 to the condensed consolidated financial statements, commenced in January 2004. The plant processes low-level nuclear waste for the U.S. Department of Energy (“DOE”). The Company funded the plant’s construction costs and operates the facility. The majority of the Company’s invested capital was recovered during the early stages of processing the first stream of waste materials. This project successfully processed all quantities of the first waste stream of materials ahead of schedule and is currently finalizing the processing line for the second waste stream. As of September 24, 2004, the project generated year-to-date net cash flow of approximately $52,800. An additional $17,800 of capital recovery is dependent on the initial processing of the second waste stream of materials. This capital recovery is expected in 2005.

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     On February 26, 2004, the California Public Utilities Commission approved certain changes to Pacific Gas and Electric Company’s rates. As relevant to the Company’s subsidiary’s Martinez Project, the E-20T rate has been decreased by approximately 15% retroactive to January 1, 2004, having a negative effect on the subsidiary’s 2004 cash flow and earnings. This rate change has been reflected in the Company’s liquidity forecast.

     In connection with the equity-for-debt exchange offer, the holders of the Company’s Senior Notes due November 15, 2005 agreed to amend the indenture governing these notes to effectively eliminate the security interest previously held by the notes. Holders of the Company’s new 2011 Senior Notes have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries. The Senior Credit Facility is also secured by the stock, debt and assets of certain subsidiaries and has priority over the 2011 Senior Notes in such security.

     The 2011 Senior Notes contain incurrence covenants that must be met should the Company choose to undertake certain actions including incurring debt, making payments and investments, granting liens, making asset sales and entering into specific intercompany transactions, among others. Management monitors these covenants to ensure it is aware of the actions the Company is permitted to take pursuant to the 2011 Senior Notes Indenture.

     In the third quarter of 2002, the Company also entered into a receivables financing arrangement of up to $40,000. The Company, in agreement with the lenders, reduced the maximum borrowing capacity to $30,000 effective May 28, 2004 thereby reducing unused commitment fees incurred. No amounts were drawn during 2004 or 2003, and the Company voluntarily terminated the receivable financing arrangement on September 30, 2004. A termination fee of $400 was accrued in the third quarter of 2004 and paid to the lending group on September 30, 2004.

     On January 26, 2004, subsidiaries in the U.K. entered into a two-year revolving credit facility with Saberasu Japan Investments II B.V. in the Netherlands. The facility provides for up to $45,000 of additional revolving loans available to provide working capital, which may be required by these subsidiaries as they seek to grow the business by pursuing a larger volume of lump-sum engineering, procurement and construction contracts. The facility is secured by substantially all of the assets of these subsidiaries and is subject to covenant compliance. Such covenants include a minimum EBITDA level and a loan to EBITDA ratio. As of September 24, 2004, the facility remained undrawn.

     Since January 15, 2002, the Company has exercised its right to defer payments on the junior subordinated debentures underlying the 9.00% Preferred Capital Trust I securities and, as a result, to defer payments on those securities. The aggregate liquidation amount of the trust preferred securities at September 24, 2004 was $71,250, after completing the equity-for-debt exchange. See Note 3 for further details of the exchange offer. The Senior Credit Facility, as amended, requires the Company to defer the payment of the dividends on the trust preferred securities and no dividends were paid during 2003 or the first three quarters of 2004. As of September 24, 2004, the amount of dividends deferred plus accrued interest approximates $21,400. The Company intends to continue to defer payment of the dividends on the trust preferred securities until January 15, 2007 — the full term allowed by the underlying agreement. Once the deferred dividend obligation has been satisfied, the Company has the right to defer subsequent dividend payments for an additional 20 consecutive quarters.

     On November 14, 2003, the New York Stock Exchange (“NYSE”) de-listed the Company’s common stock as well as its related security, 9.00% FW Preferred Capital Trust I, based on the Company’s inability to meet its listing criteria. The Company’s common and preferred shares and the 9.00% FW Preferred Capital Trust I securities are quoted on the Over-the-Counter Bulletin Board (“OTCBB”).

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     Under Bermuda law, the consent of the Bermuda Monetary Authority (“BMA”) is required prior to the transfer by non-residents of Bermuda of a Bermuda company’s shares. Since becoming a Bermuda company, Foster Wheeler has relied on an exemption from this rule provided to NYSE-listed companies. Due to the Company’s de-listing, this exemption was no longer available. To address this issue, the Company obtained the consent of the BMA for transfers between non-residents for so long as the Company’s shares continue to be quoted in the Pink Sheets or on the OTCBB. The Company believes that this consent will continue to be available.

   
2.   Summary of Significant Accounting Policies
 
     The condensed consolidated balance sheet as of September 24, 2004 and December 26, 2003 and the related condensed consolidated statement of operations and comprehensive loss for the three and nine months ended September 24, 2004 and September 26, 2003 and the condensed consolidated statement of cash flows for the nine months ended September 24, 2004 and September 26, 2003 are unaudited. In the opinion of management, all adjustments necessary for a fair presentation of such financial statements have been included. Such adjustments only consisted of normal recurring items. Interim results are not necessarily indicative of results for a full year.
 
     The financial statements and notes are presented in accordance with the requirements of Form 10-Q and do not contain certain information included in the Company’s Annual Report on Form 10-K/A (Amendment No. 1) for the fiscal year ended December 26, 2003 (“2003 Form 10-K”) filed with the SEC on June 9, 2004. The condensed consolidated balance sheet as of December 26, 2003 has been derived from the audited consolidated balance sheet included in the 2003 Form 10-K. A summary of the Company’s significant accounting policies is presented below. There has been no material change in the accounting policies followed by the Company during the first nine months of 2004.
 
     Principles of Consolidation — The condensed consolidated financial statements include the accounts of Foster Wheeler and all significant domestic and foreign subsidiary companies. All significant intercompany transactions and balances have been eliminated.
 
     Use of Estimates — The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Changes in estimates are reflected in the periods in which they become known. Significant estimates are used when accounting for long-term contracts including customer and vendor claims, depreciation, employee benefit plans, taxes, asbestos litigation and expected recoveries and contingencies, among others. At September 24, 2004, the Company had approximately $12,000 in requests for equitable adjustments recorded in contracts in process. This amount relates primarily to a claim against a U.S. Government agency for a project currently being executed. If this claim were to be unsuccessful, the costs would be charged to cost of operating revenues.
 
     Revenue Recognition on Long-term Contracts — Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater. Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.
 
     Revenues and profits on cost-reimbursable contracts are recorded as the costs are incurred. The Company includes flow-through costs consisting of materials, equipment and subcontractor costs as revenue on cost-reimbursable contracts when the Company is responsible for the engineering specifications and procurement for such costs.

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     Contracts in progress are stated at cost, increased for profits recorded on the completed effort or decreased for estimated losses, less billings to the customer and progress payments on uncompleted contracts. Negative balances are presented as “estimated costs to complete long-term contracts.” The Company has numerous contracts that are in various stages of completion. Such contracts require estimates to determine the appropriate cost and revenue recognition. However, current estimates may be revised as additional information becomes available. In accordance with the accounting and disclosure requirements of the American Institute of Certified Public Accountants Statement of Position 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” (“SOP 81-1”) and Accounting Principles Board (“APB”) Opinion No. 20, “Accounting Changes,” the Company reviews its contracts monthly. As a result of this reevaluation process, in the third quarter of 2004, twenty individual projects had final estimated profit revisions exceeding $500. These revisions resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third party materials and equipment at costs differing from previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty related costs. The net aggregate dollar value of the accrued contract loss resulting from these estimate changes during the third quarter of 2004 amounted to $12,300. If estimates of costs to complete long-term contracts indicate a loss, provision is made currently for the total loss anticipated. The elapsed time from award of a contract to completion of performance may be up to four years.

     Claims are amounts in excess of the agreed contract price (or amounts not included in the original contract price) that a contractor seeks to collect from customers or others for delays, errors in specifications and designs, contract terminations, change orders in dispute or unapproved as to both scope and price or other causes of unanticipated additional costs. The Company records claims in accordance with paragraph 65 of SOP 81-1. This statement of position states that recognition of amounts as additional contract revenue related to claims is appropriate only if it is probable that the claims will result in additional contract revenue and if the amount can be reliably estimated. Those two requirements are satisfied by the existence of all of the following conditions: the contract or other evidence provides a legal basis for the claim; additional costs are caused by circumstances that were unforeseen at the contract date and are not the result of deficiencies in the contractor’s performance; costs associated with the claim are identifiable or otherwise determinable and are reasonable in view of the work performed; and the evidence supporting the claim is objective and verifiable. If such requirements are met, revenue from a claim is recorded only to the extent that contract costs relating to the claim have been incurred. Costs attributable to claims are treated as costs of contract performance as incurred. Such claims are currently in various stages of negotiation, arbitration and other legal proceedings. As of September 24, 2004 and December 26, 2003, the Company had recorded a commercial claims receivable of approximately $2,300 and $0, respectively. The claims were recorded in the Company’s European operations.

     Certain special-purpose subsidiaries in the Global Power Group are reimbursed by customers for their costs, including amounts related to principal repayments of non-recourse project debt, for building and operating certain facilities over the lives of the non-cancelable service contracts. The Company records revenues relating to debt repayment obligations on these contracts on a straight-line basis over the lives of the service contracts, and records depreciation of the facilities on a straight-line basis over the estimated useful lives of the facilities, after consideration of the estimated residual value.

     Cash and Cash Equivalents — Cash and cash equivalents include liquid short-term investments purchased with original maturities of three months or less. Cash and cash equivalents of approximately $230,900 are maintained by foreign subsidiaries as of September 24, 2004. These subsidiaries require a substantial portion of these funds to support their liquidity and to comply with contractual restrictions. Accordingly, these funds may not be readily available for repatriation to U.S. entities.

     Restricted Cash — Restricted cash at September 24, 2004 consists of approximately $4,100 held primarily by special purpose entities and restricted for debt service payments, approximately $57,800 that was required to collateralize letters of credit and bank guarantees, and approximately $2,400 of client funds held in escrow. Domestic restricted cash totals approximately $4,500, and foreign restricted cash totals approximately $59,800.

     Restrictions on Shareholders’ Dividends — The Board of Directors of the Company discontinued the common stock dividend in July 2001. The Company is currently prohibited from paying dividends under the Senior Credit Facility, as amended. Accordingly, the Company paid no dividends on common shares during 2004 and 2003 and does not expect to pay dividends on the common or preferred shares for the foreseeable future.

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     Restricted Net Assets — One of the Company’s foreign subsidiaries is a party to two Euro-denominated performance bond facilities with financial institutions that contain covenants. The covenants include (i) a limitation on the amount of dividends to 75% of the subsidiary’s annual earnings and (ii) a requirement that the payment of dividends and certain restricted payments be subject to the subsidiary having minimum equity ratios, calculated as equity divided by total assets each as defined in the facilities. In addition, the facilities require the subsidiary to maintain a minimum equity ratio. The covenants are tested quarterly.

     One of the performance bond facilities is dedicated to a specific project and, as of September 24, 2004, had performance bonds outstanding equivalent to approximately $40,000 (none of which has been drawn). The second facility is a general performance bond facility and, as of September 24, 2004, had performance bonds outstanding in favor of several clients equivalent to approximately $13,000 (none of which has been drawn).

     As a result of operating losses at the foreign subsidiary during the second quarter of 2004, the equity of the Company’s subsidiary fell below the minimum equity ratios, breaching the covenants contained in the performance bond facilities. On August 6, 2004 and August 9, 2004 the Company’s foreign subsidiary obtained waivers from the financial institutions providing the performance bond facilities. The waiver for the project specific performance bond facility requires that the foreign subsidiary make no dividends or other restricted payments, including intercompany loans, debt service on existing intercompany loans, royalties, and management fees, for as long as the foreign subsidiary’s equity remains below the minimum amounts and the performance bonds are outstanding. The waiver for the general performance bond facility was initially effective through October 31, 2004 and was subsequently extended through November 30, 2004. In the event that the Company is unable to obtain a further waiver or amendment, it will pursue a replacement for this bonding facility. In addition, the subsidiary has sufficient cash on hand to collateralize the obligations supported by the performance bonds in the event it is unable to obtain a waiver or an alternative bonding facility. Therefore, the Company believes this matter will not have an adverse impact on its forecasted liquidity. The foreign subsidiary’s inability to pay dividends and restricted payments because of its failure to remain in compliance with the minimum equity ratio covenants is reflected in the Company’s liquidity forecasts.

     Short-term Investments — Short-term investments consist primarily of certificates of deposit and are classified as held to maturity under Financial Accounting Standards Board (“FASB”) Statement of Financial Accounting Standard (“SFAS”) No. 115 “Accounting for Certain Investments in Debt and Equity Securities.”

     Accounts and Notes Receivable, Net — In accordance with terms of long-term contracts, certain percentages of billings are withheld by customers until completion and acceptance of the contracts. Final payments of all such amounts withheld may not be received within a one-year period. However, in conformity with industry practice, the full amount of accounts receivable, including such amounts withheld, has been included in current assets.

     Trade accounts receivable are continually evaluated in accordance with corporate policy. Provisions are established on a project specific basis when there is an issue associated with the client’s ability to make payments or there are circumstances where the client is not making payment due to contractual issues. Customer payment history, trends within the various markets served and general economic trends are also considered when evaluating the necessity of a provision.

     The current portion of the asbestos-related insurance recovery receivables discussed in Note 4 and foreign refundable value-added tax are included within the Accounts and Notes Receivable line item.

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     Land, Buildings and Equipment — Depreciation is computed on a straight-line basis using composite estimated lives ranging from 10 to 50 years for buildings and from 3 to 35 years for equipment. Expenditures for maintenance and repairs are charged to operations. Renewals and betterments are capitalized. Upon retirement or other disposition of fixed assets, the cost and related accumulated depreciation are removed from the accounts and the resulting gains or losses are reflected in earnings.

     Investments and Advances — The Company uses the equity method of accounting for investment ownership in affiliates of between 20% and 50%, unless significant economic considerations indicate that the cost method is appropriate. The equity method is also used for investments in which ownership is greater than 50% when the Company does not have a controlling financial interest. Investment ownership of less than 20% in affiliates is carried at cost. Currently, all of the Company’s significant investments in affiliates are recorded using the equity method.

     Income Taxes — Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.

     Investment tax credits are accounted for by the flow-through method whereby they reduce income taxes currently payable and the provision for income taxes in the period the assets giving rise to such credits are placed in service. To the extent such credits are not currently utilized on the Company’s tax return, deferred tax assets, as adjusted for any valuation allowance, are recognized for the carryforward amounts.

     Provision is made for Federal income taxes which may be payable on foreign subsidiary earnings to the extent that the Company anticipates they will be remitted.

     Foreign Currency — Assets and liabilities of foreign subsidiaries are translated into U.S. dollars at month-end exchange rates and income and expenses and cash flows are translated at monthly weighted-average rates.

     The Company enters into foreign exchange contracts in its management of foreign currency exposures related to commercial contracts. Changes in the fair value of derivative contracts that qualify as designated cash flow hedges are deferred until the hedged forecasted transaction affects earnings. Amounts receivable (gains) or payable (losses) under foreign exchange contracts are recognized as deferred gains or losses and are included in either contracts in process or estimated costs to complete long-term contracts. The Company utilizes foreign exchange contracts solely for hedging purposes, whether or not they qualify for hedge accounting under SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.” At September 24, 2004 and September 26, 2003, the Company did not meet the requirements for deferral of gains or losses on derivative instruments under SFAS No. 133 and recorded net after-tax losses of approximately $420 and $1,940 for the three and nine months ended September 24, 2004, respectively, and recorded net after-tax losses of approximately $1,210 and $1,830 for the three and nine months ended September 26, 2003, respectively.

     Contracts in Process and Estimated Costs to Complete Long-term Contracts — In accordance with terms of long-term contracts, amounts recorded in contracts in process and estimated costs to complete long-term contracts may not be realized or paid, respectively, within a one-year period. In conformity with industry practice, however, the full amount of contracts in process and estimated costs to complete long-term contracts have been included in current assets and current liabilities, respectively.

     Inventories — Inventories, principally materials and supplies, are stated at the lower of cost or market, determined primarily on the average-cost method.

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     Intangible Assets — Intangible assets consist principally of the excess of cost over the fair value of net assets acquired (goodwill), trademarks and patents. Goodwill was allocated to the reporting units based on the original purchase price allocation. Patents and trademarks are being amortized on a straight-line basis over periods of 12 to 40 years.

     The Company tests for impairment at the reporting unit level as defined in SFAS No. 142, “Goodwill and Other Intangible Assets.” This test is a two-step process. The first step of the goodwill impairment test, used to identify potential impairment, compares the fair value of the reporting unit with its carrying amount, including goodwill. If the fair value, which is based on future cash flows, exceeds the carrying amount, goodwill is not considered impaired. If the carrying amount exceeds the fair value, the second step must be performed to measure the amount of the impairment loss, if any. The second step compares the implied fair value of the reporting unit’s goodwill with the carrying amount of that goodwill. In the fourth quarter of each year, the Company evaluates goodwill on a separate reporting unit basis to assess recoverability, and impairments, if any, are recognized in earnings. An impairment loss would be recognized in an amount equal to the excess of the carrying amount of the goodwill over the implied fair value of the goodwill. SFAS No. 142 also requires that intangible assets with determinable useful lives be amortized over their respective estimated useful lives and reviewed annually for impairment in accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.”

     As of September 24, 2004 and December 26, 2003, the Company had unamortized goodwill of $51,060 and $51,121, respectively. The decrease in goodwill of $61 resulted from foreign currency exchange losses. All of the goodwill at September 24, 2004 related to the Global Power Group. In 2003, the fair value of the reporting units exceeded the carrying amounts.

     As of September 24, 2004 and December 26, 2003, the Company had unamortized identifiable intangible assets of patents and trademarks of $68,673 and $71,568, respectively. The following table details amounts relating to those assets.

  As of September 24, 2004     As of December 26, 2003  
 



   



 
  Gross Carrying     Accumulated     Gross Carrying     Accumulated  
  Amount     Amortization     Amount     Amortization  
 
   
   
   
 
Patents $ 36,643     $ (15,168 )   $ 36,703     $ (13,802 )
Trademarks   61,847       (14,649 )     61,943       (13,276 )
 

   

   

   

 
Total $ 98,490     $ (29,817 )   $ 98,646     $ (27,078 )
 

   

   

   

 

     Amortization expense related to patents and trademarks for the three and nine months ending September 24, 2004 was $895 and $2,739, respectively. Amortization expense for the comparable periods in 2003 was $920 and $2,750, respectively. Amortization expense is expected to approximate $3,600 each year in the next five years.

     Preferred Shares — The Company issued approximately 599,850 preferred shares in connection with the equity-for-debt exchange offer consummated on September 24, 2004. Approximately 94 additional preferred shares were issued as part of the subsequent offering period, which expired on October 20, 2004. Each preferred share is optionally convertible into 1,300 common shares provided the Company’s shareholders approve an increase in the number of authorized common shares at a shareholders’ meeting currently scheduled for November 29, 2004. The preferred shareholders currently have voting rights on an “as-converted” basis, meaning each preferred share has 1,300 votes. However, if the preferred shares become convertible into common shares, the preferred shares will cease to have voting rights except in certain limited circumstances. At all times, the preferred shares have the right to receive dividends and other distributions, including liquidating distributions, on an as-converted basis if declared by the Company and paid on the common shares. The preferred shares have a $0.01 liquidation preference.

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     Earnings/(Loss) per Share — Basic and diluted loss per share is computed as follows:

  Three Months Ended     Nine Months Ended  
 



   



 
  September 24,     September 26,     September 24,     September 26,  
  2004     2003     2004     2003  
 
   
   
   
 
Net loss $ (215,470 )   $ (26,897 )   $ (189,933 )   $ (76,055 )
 

   

   

   

 
Weighted-average number of common shares outstanding   41,745,482       41,041,148       41,285,401       41,039,997  
 

   

   

   

 
   Loss per share – basic and diluted $ (5.16 )   $ (0.65 )   $ (4.60 )   $ (1.85 )
 

   

   

   

 

     Basic per share data has been computed based on the weighted-average number of common shares outstanding. In accordance with Emerging Issues Task Force Issue No. 03-6, “Participating Securities and the Two-Class Method under SFAS No. 128,” losses are not allocated to holders of the preferred shares for purposes of calculating earnings per share. There is no impact of outstanding stock options, warrants to purchase common shares and convertible securities on the computation of basic per share data since the Company reported a net loss for all periods presented. See the table below of potentially dilutive securities.

     The weighted-average number of common shares outstanding includes shares credited under The Directors Deferred Compensation and Stock Award Plan (the “Plan”). Under the Plan, each non-management director is credited annually with share units of the Company’s common shares. In addition, each non-management director may elect to defer receipt of compensation for services rendered as a director, which deferred amount is credited to his or her account in the form of share units. The Company makes a supplemental contribution equal to 15% of the deferred amount. Additional share data is shown below:

  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,     September 24,     September 26,  
  2004     2003     2004     2003  
 
   
   
   
 
Directors Deferred Compensation:                      
Beginning shares for the period 287,176     266,568     274,535     245,942  
Common shares credited in participants’ accounts 33,155     13,779     62,916     53,818  
Common shares delivered to participants         (17,120 )   (19,413 )
 
   
   
   
 
Incremental common shares 33,155     13,779     45,796     34,405  
 
   
   
   
 
                       
Common shares included in the calculation of basic earnings per share
320,331     280,347     320,331     280,347  
 
   
   
   
 

     Diluted per share data has been computed based on the weighted-average number of common shares outstanding, including shares credited under the Plan, adjusted for the incremental dilution, if any, of outstanding stock options, warrants to purchase common shares and convertible securities.

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    Three Months Ended     Nine Months Ended  
   



   



 
    September 24,     September 26,     September 24,     September 26,  
    2004     2003     2004     2003  
   
   
   
   
 
Options to purchase common shares not included                        
   in the computation of diluted earnings per share due                        
   to their antidilutive effect           117,145     451,159  
   
   
   
   
 
Warrants to purchase common shares not included                        
   in the computation of diluted earnings per share due                        
   to their antidilutive effect   198,679,045         198,679,045      
   
   
   
   
 
                         
Options to purchase common shares not included in                        
   the computation of diluted earnings per share because                        
   the options’ exercise price was greater than the                        
   average market price   8,147,137     8,612,182     8,029,992     8,161,023  
   
   
   
   
 
                         
Common shares on convertible subordinated notes                        
   not included in the computation of diluted earnings                        
   per share due to their antidilutive effect   191,261     13,085,751     191,261     13,085,751  
   
   
   
   
 

     Stock Option Plans — As of September 24, 2004, the Company has two fixed option plans, which reserve common shares for issuance to executives, key employees and directors. The Company has adopted the disclosure-only provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” as amended by SFAS No. 148, “Accounting for Stock Based Compensation – Transition and Disclosure.” The Company continues to account for stock options granted to employees and directors using the intrinsic value method under APB Opinion No. 25, “Accounting for Stock Issued to Employees.”

   Three Months Ended      Nine Months Ended  
 
   
 
  September 24,     September 26,     September 24,     September 26,  
  2004     2003     2004     2003  
 
   
   
   
 
Net loss — as reported $ (215,470 )   $ (26,897 )   $ (189,933 )   $ (76,055 )
Deduct: Total stock-based employee compensation                              
   expense determined under fair value based method                              
   for awards, net of taxes of $0                     31  
 

   

   

   

 
Net loss — pro forma $ (215,470 )   $ (26,897 )   $ (189,933 )   $ (76,086 )
 

   

   

   

 
Loss per share — as reported                              
   Basic and diluted $ (5.16 )   $ (0.65 )   $ (4.60 )   $ (1.85 )
Loss per share — pro forma                              
   Basic and diluted $ (5.16 )   $ (0.65 )   $ (4.60 )   $ (1.85 )

     As of September 24, 2004, a total of 8,852,667 common shares were reserved for issuance under the various stock option plans; 705,530 shares were available for grant.

     On September 10, 2004, the Board of Directors adopted the 2004 Stock Option Plan which reserves 56,421 preferred shares for issuance. No awards were made under the 2004 Stock Option Plan in the third quarter of 2004. Refer to Note 3 for awards made under the 2004 Stock Option Plan in the fourth quarter of 2004.

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     Recent Accounting Developments — In January 2003, the FASB issued FASB Interpretation (“FIN”) 46, “Consolidation of Variable Interest Entities.” This interpretation requires consolidation by business enterprises of variable interest entities, which have one or both of the following characteristics:
     
  The equity investment at risk is not sufficient to permit the entity to finance its activities without additional subordinated financial support from other parties, which is provided through other interest that will absorb some or all of the expected losses of the entity; and
     
  The equity investors lack one or more of the following essential characteristics of a controlling financial interest: a) the direct or indirect ability to make decisions about the entity’s activities through voting rights or similar rights; b) the obligation to absorb the expected losses of the entity if they occur, which makes it possible for the entity to finance its activities; and c) the right to receive expected residual returns of the entity if they occur, which is the compensation for the risk of absorbing the expected loss.
 
     FIN 46 applied immediately to variable interest entities created after January 31, 2003, and to variable interest entities in which an enterprise obtains an interest after that date. On October 9, 2003, the effective date of FIN 46 for variable interest entities in which an enterprise holds a variable interest that it acquired before February 1, 2003 was deferred until the end of the first interim or annual period ending after March 15, 2004.
 
     The Company adopted the provisions of this interpretation in the first quarter of 2004. The adoption did not result in the consolidation of any previously unconsolidated variable interest entities. However, the adoption did result in the de-consolidation of a subsidiary trust, which issued mandatorily redeemable preferred securities. This had no impact on the Company’s consolidated debt as the intercompany debt to the subsidiary became third party debt upon de-consolidation.
 
     In December 2003, the FASB issued SFAS No. 132R “Employers’ Disclosure about Pensions and Other Postretirement Benefits.” SFAS No. 132R requires the following disclosures: (1) the dates on which plan assets and obligations are measured, (2) segregation of the market values of plan assets into broad asset categories, (3) a narrative description of the investment policy of plan assets, (4) a narrative description for the basis for the development of the expected long-term rate of return of plan assets, (5) expected cash contributions to be made to the plans over the next fiscal year and (6) expected benefit payments for each of the next ten fiscal years. These changes are effective for fiscal years ending after December 15, 2003, with the exception of (1) expected benefit payments and (2) foreign plans which are delayed until fiscal years ending after June 15, 2004. SFAS No. 132R requires disclosure of two items in quarterly interim reports. These quarterly requirements are the disclosure of net benefit cost and contributions made during the fiscal year. The Company adopted the disclosure requirements of this standard, including the foreign plans.
 
     On January 12, 2004, the FASB issued FASB Staff Position (“FSP”) No. 106-1, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-1 permitted employers that sponsor postretirement benefit plans that provide prescription drug benefits to retirees to make a one-time election to defer accounting for any effects of the Medicare Prescription Drug Improvement and Modernization Act of 2003 (the “Act”). Without FSP No. 106-1, plan sponsors would have been required under SFAS No. 106, “Employers’ Accounting for Postretirement Benefits Other than Pensions,” to account for the effects of the Act in the fiscal period that includes December 8, 2003, the date President Bush signed the Act into law. On May 19, 2004, the FASB issued FSP No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-2 supercedes FSP No. 106-1. The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004. In accordance with FSP No. 106-2, the Company concluded that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Act. Accordingly, the Company reflected the impact of the Act prospectively as of the start of the third quarter 2004. The impact of the Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.

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3. Equity-for-Debt Exchange
 
     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares, preferred shares, warrants to purchase common shares, or in some cases to purchase preferred shares, and new notes in exchange for certain of its outstanding debt securities and trust securities. The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,105) by $436,933, improved the Company’s shareholders’ deficit by $448,162 and when combined with the proceeds from the issuance of the 2011 Senior Notes that were used to repay amounts that were outstanding under the Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011. The exchange offer resulted in an aggregate $623,103 increase in capital stock and paid-in capital, which was partially offset by a $174,941 charge to income. The pretax charge, which was substantially non-cash, related primarily to the exchange of Convertible Notes tendered in the exchange offer.
 
Accounting for the Equity-for-Debt Exchange:
 
     The following table summarizes the impact of the exchange offer (excluding the subsequent offering period) on the September 24, 2004 condensed consolidated balance sheet:
 
                          2011 Senior          
                          Notes,          
                          Series A       September 24,  
  Pre-Exchange   2005 Senior   Robbins   Convertible   Trust Preferred   Senior Credit   and       2004 Balance  
  Balance Sheet   Notes   Bonds   Notes   Securities   Facility   Series B   Total Change   Sheet  
 
 
 
 
 
 
 
 
 
 
Current Liabilties:                                    
   Current installments on long-term debt $ 141,463   $   $ (1,676 ) $   $   $ (115,869 ) $   $ (117,545 ) $ 23,918  
   Other current liabilities   1,255,436                                 1,255,436  
 

 

 

 

 

 

 

 

 

 
      Total current liabilities   1,396,899         (1,676 )           (115,869 )       (117,545 )   1,279,354  
 

 

 

 

 

 

 

 

 

 
Corporate and other debt less current                                                      
   installments   201,812     (188,583 )                   271,895     83,312     285,124  
Subordinated Robbins exit funding obligations                                                      
   less current installment   112,847         (92,020 )                   (92,020 )   20,827  
Convertible subordinated notes   210,000             (206,930 )               (206,930 )   3,070  
Subordinated deferrable interest debentures   175,000                 (103,750 )           (103,750 )   71,250  
Deferred accrued interest on subordinated                                                      
   deferrable interest debentures   52,466                 (31,105 )           (31,105 )   21,361  
Other long-term liabilities   1,028,596                                 1,028,596  
 

 

 

 

 

 

 

 

 

 
Total liabilities $ 3,177,620   $ (188,583 ) $ (93,696 ) $ (206,930 ) $ (134,855 ) $ (115,869 ) $ 271,895   $ (468,038 ) $ 2,709,582  
 

 

 

 

 

 

 

 

 

 
Shareholders’ deficit:                                                      
Preferred stock $   $ 83   $ 152   $ 314   $ 51   $   $   $ 600   $ 600  
Common stock   40,772     8,694     16,163     33,232     3,154             61,243     102,015  
Paid-in capital   201,841     45,993     85,057     372,590     57,620             561,260     763,101  
Accumulated deficit   (826,046 )   (15,313 )   (10,032 )   (205,292 )   66,357     (5,861 )   (4,800 )   (174,941 )   (1,000,987 )
Accumulated other comprehensive loss   (305,967 )                               (305,967 )
 

 

 

 

 

 

 

 

 

 
Total shareholders’ deficit $ (889,400 ) $ 39,457   $ 91,340   $ 200,844   $ 127,182   $ (5,861 ) $ (4,800 ) $ 448,162   $ (441,238 )
 

 

 

 

 

 

 

 

 

 

     The Company exchanged approximately 8,693,676 common shares, approximately 82,411 preferred shares and $141,437 principal amount of 10.359% Senior Notes due 2011, Series A (“2011 Senior Notes-Series A”), for $188,583 of 2005 Senior Notes. This resulted in a pretax charge of $15,313, comprised of a non-cash loss on the exchange of $13,280 (including a premium of $5,657), transaction-related costs of $1,817 and the write-off of unamortized issuance costs of $216. The premium of $5,657 was recorded since the 2011 Senior Notes-Series A fair value was 104% of principal. Finally, the Company capitalized $727 of issuance costs on the 2011 Senior Notes-Series A. After giving effect to the exchange offer, $11,417 of 2005 Senior Notes and $147,095 of 2011 Senior Notes-Series A (including the premium) remain outstanding as of September 24, 2004. Interest on the 2011 Senior Notes-Series A is payable semi-annually in arrears on March 15 and September 15, commencing March 15, 2005.

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     The Company exchanged approximately 16,162,501 common shares and approximately 152,481 preferred shares for $93,696 of Robbins Bonds. The Company recorded a pretax charge of $10,032, including a non-cash loss on the exchange of $7,676 and transaction-related costs of $2,356. After giving effect to the exchange offer, $20,512 Series C Robbins Bonds due 2024, $98 Series C Robbins Bonds due 2009 and $231 Series D Robbins Bonds remain outstanding as of September 24, 2004.

     The Company exchanged approximately 33,232,958 common shares and approximately 313,913 preferred shares for $206,930 of Convertible Notes. As a result of the exchange, the Company recorded a pretax charge of $205,292, including non-cash conversion expense of $202,616 as required by SFAS No. 84, “Induced Conversions of Convertible Debt,” and transaction-related costs of $2,676. Additionally, the Company charged unamortized issuance costs of $3,409 against paid-in capital. After giving effect to the exchange offer, $3,070 of Convertible Notes remains outstanding as of September 24, 2004.

     The Company exchanged approximately 3,154,011 common shares, approximately 51,045 preferred shares and warrants to purchase approximately 139,748,960 common shares for $103,750 of Trust Preferred Securities. In conjunction with the exchange, the Company recorded a pretax gain of $66,357, including a non-cash gain on exchange of $74,031 less transaction-related costs of $4,197 and the write-off of unamortized issuance costs of $3,477. After giving effect to the exchange offer, $71,250 of Trust Preferred Securities remains outstanding as of September 24, 2004.

     Concurrent with the exchange offer, the Company also completed a $120,000 private offering of 10.359% Senior Notes due 2011, Series B (“2011 Senior Notes-Series B”). The proceeds of the private offering were used to repay the amounts outstanding under the term loan and revolving credit portions of the Senior Credit Facility totaling $115,869. In conjunction with the exchange, the Company recorded a non-cash pretax charge of $5,861, including the write-off of unamortized issuance costs of $1,598 and unamortized bank fees of $4,263. The Company also recorded a premium of $4,800 since the 2011 Senior Notes-Series B fair value was 104% of principal. Finally, the Company capitalized $941 of issuance costs on the 2011 Senior Notes-Series B. After giving effect to the private offering, the Company has no funded debt outstanding under the Senior Credit Facility and $124,800 of 2011 Senior Notes-Series B (including the premium) outstanding as of September 24, 2004. Interest on the 2011 Senior Notes-Series B is payable semi-annually in arrears on March 15 and September 15, commencing March 15, 2005. The Company filed a Registration Statement on October 20, 2004 to register the offering of 2011 Senior Notes-Series A in exchange for the 2011 Senior Notes-Series B, and launched this offer on October 29, 2004.

     The subsequent offering period for the exchange offer expired on October 20, 2004 and resulted in an immaterial amount of additional securities tendered, the results of which will be recorded in the fourth quarter of 2004.

     As of September 24, 2004, after reflecting the results of the exchange offer, the Company had aggregate indebtedness of $577,000, comprised of the following:

     Corporate and other debts, including the new 2011 Senior Notes are as follows:

  September 24,     December 26,  
  2004     2003  
 
   
 
Senior Credit Facility $     $ 128,200  
6.75% Notes due November 15, 2005   11,400       200,000  
2011 Senior Notes-Series A   147,100        
2011 Senior Notes-Series B   124,800        
Other   5,400       5,600  
 

   

 
    288,700       333,800  
Less: Current portion   3,600       100  
 

   

 
  $ 285,100     $ 333,700  
 

   

 

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     Special purpose project debt consists of the debt associated with the build, own and operate special purpose operating subsidiaries. The operating results of these companies are consolidated within the Global Power Group and the debt by company is as follows:

    September 24,   December 26,  
    2004   2003  
   
 
 
               
Martinez Cogen Limited Partnership $ 15,300   $ 21,900  
Foster Wheeler Coque Verde, L.P.   35,100     37,800  
Camden County Energy Recovery Associates   77,500     77,500  
 

 

 
      127,900     137,200  
Less:  Current portion   18,900     17,900  
   

 

 
    $ 109,000   $ 119,300  
   

 

 

     Additionally, the Company held the following debt at the close of each period:

  September 24,   December 26,  
  2004   2003  
 
 
 
             
Bank loans $   $ 100  
 

 

 
             
Capital lease obligations, net of current portion            
      ($1,400 for both 2004 and 2003) $ 63,800   $ 62,400  
 

 

 
Subordinated Robbins exit funding obligations:            
   1999C Bonds at 7.25% interest            
      Due annually thru 2009, net of current portion            
         ($10 in 2004 and $1,700 in 2003) $ 100   $ 10,400  
      Due 2024   20,500     77,200  
   1999D Accretion Bonds at 7% interest, due 2009   200     24,000  
 

 

 
  $ 20,800   $ 111,600  
 

 

 
Convertible subordinated notes $ 3,100   $ 210,000  
 

 

 
Preferred trust securities $   $ 175,000  
 

 

 
Subordinated deferrable interest debentures $ 71,300   $  
 

 

 

Capital Share Activity

The following table summarizes the capital share activity associated with the exchange offer:

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  Units   Common Share
Equivalents
 
 
 
 
Capital Share Activity - as of September 24, 2004        
Pre-exchange balance 40,771,560   40,771,560  
Common shares issued in conjunction with exchange offer 61,243,146   61,243,146  
Preferred shares issued in conjunction with exchange offer 599,850   779,805,198  
Warrants to purchase common shares issued to Trust Preferred Security holders 4,150,014   139,748,960  
Warrants to purchase common shares issued to existing common shareholders 40,771,560   58,930,085  
     
 
Balance as of September 24, 2004     1,080,498,949  
     
 
Capital Share Activity - subsequent to September 24, 2004        
Common shares issued in conjunction with exchange offer 8,329   8,329  
Preferred shares issued in conjunction with exchange offer 94   121,632  
Warrants to purchase common shares issued to Trust Preferred Security holders 2,900   132,221  
Warrants to purchase common shares issued to existing common shareholders -   14,566  
Restricted shares issued to management under the Management Restricted Stock Plan        
   (excludes 10,637,978 restricted stock units granted under the Restricted Stock Plan) 27,036,920   27,036,920  
Options to purchase preferred shares issued to management under the 2004 Stock Option Plan 43,103   56,033,900  
     
 
Balance as of October 20, 2004     1,163,846,517  
     
 

     The Company issued approximately 61,243,146 common shares and approximately 599,850 preferred shares in connection with the exchange offer consummated on September 24, 2004. An immaterial number of common and preferred shares were issued as part of the subsequent offering period, which expired on October 20, 2004. Provided the Company’s shareholders approve an increase in the number of authorized common shares at a shareholders’ meeting currently scheduled to be held on November 29, 2004, each preferred share will be convertible into 1,300 common shares. Until the increase is approved, voting rights of the holders of the preferred shares are on an as-converted basis.

     The Company issued 4,150,014 Class A warrants to Trust Preferred Security holders that were tendered into the exchange offer as of September 24, 2004. An immaterial number of Class A warrants were issued as part of the subsequent offering period, which expired on October 20, 2004. The Class A warrants allow the holders to purchase common shares or, if the approval of the increase in the authorized common shares is not obtained, preferred shares. Each Class A warrant becomes exercisable on September 24, 2005, at an exercise price of $0.4689 per common share issuable, and expires on September 24, 2009. Each Class A warrant is exercisable, subject to certain conditions, for approximately 33.6827 common shares or, if the approval of the increase in the authorized common shares is not obtained, approximately 0.0259 preferred shares.

     The Company also distributed 40,771,560 Class B warrants to the holders of record of the Company’s common shares at the close of business on September 23, 2004. The Class B warrants allow the holders to purchase common shares or, if the approval of the increase in the authorized common shares is not obtained, preferred shares. Each Class B Warrant becomes exercisable on September 24, 2005, at an exercise price of $0.4689 per common share issuable and expires on September 24, 2007. Each Class B warrant is exercisable, subject to certain conditions, for approximately 1.4457 common shares or, if the approval of the increase in the authorized common shares is not obtained, approximately 0.0011 preferred shares.

     On October 6, 2004, management was issued 37,674,898 restricted common share awards in accordance with the Company’s Management Restricted Stock Plan, of which 27,036,920 were in the form of restricted shares and 10,637,978 were in the form of restricted share units. One third of the restricted awards vest in the fourth quarter of 2005, and the balance vest during the fourth quarter of 2006. The restricted shares have immediate voting rights, and the restricted share units will give the holders voting rights upon vesting.

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     On October 6, 2004, management also was issued options to purchase 43,103 preferred shares. If the shareholders affirmatively vote at the shareholders’ meeting to increase the number of the Company’s common shares, each such option to purchase a preferred share would be converted into an option to purchase 1,300 common shares. These options have an exercise price of $609.57 (or $0.4689 per common share issuable). One third of the options vest in the fourth quarter of 2005, and the balance vest during the fourth quarter of 2006.
 
     Also, on October 6, 2004, the Company’s Board of Directors approved (i) the grant of 361,298 restricted share units, and (ii) options to purchase 413 preferred shares to the Company’s non-employee directors. If the shareholders affirmatively vote at the shareholders’ meeting to increase the number of the Company’s common shares, each such option to purchase a preferred share would be converted into an option to purchase 1,300 common shares. The options have an exercise price of $609.57 (or $0.4689 per common share issuable). These non-employee director grants are subject to the approval of the Company’s shareholders, who will vote on this matter at the shareholders’ meeting currently scheduled for November 29, 2004. If the grants are approved, the options and restricted share units will vest on December 31, 2005.
 
4.   Litigation and Uncertainties
   
     Some of the Company’s U.S. subsidiaries, along with many other companies, are defendants in numerous asbestos-related lawsuits and out-of-court informal claims pending in the United States. Plaintiffs claim damages for personal injury alleged to have arisen from exposure to or use of asbestos in connection with work allegedly performed by the Company’s subsidiaries during the 1970s and prior. A summary of claim activity for the three months ended September 24, 2004, June 25, 2004 and September 26, 2003 is as follows:
 
  Number of Claims     Number of Claims   Number of Claims  
  Third Quarter 2004     Second Quarter 2004   Third Quarter 2003  
 
   
 
 
Balance at beginning of quarter 170,810     171,480   169,900  
New claims 4,290     4,390   6,000  
Claims resolved (4,960 )   (5,060 ) (3,200 )
 
   
 
 
Balance at end of quarter 170,140 *   170,810   172,700  
 
   
 
 

*Includes an estimated 22,300 claims on inactive court dockets.

     The overall average combined indemnity and defense cost per closed claim since 1993 was approximately $2.0. In view of the many uncertainties associated with asbestos bodily injury claims, the Company believes that the average cost may increase in the future.

     The amount spent for the three months ended September 24, 2004 and September 26, 2003 on asbestos litigation defense and case resolution, all of which was reimbursed from insurance coverage, was $21,400 and $20,500, respectively. The payments in 2004 were funded from settlements with insurance companies, as discussed below.

     The Company has recorded total liabilities of $511,500, comprised of an estimated liability relating to open (outstanding) claims of approximately $297,500 and an estimated liability relating to future unasserted claims of approximately $214,000. Of the total, $75,000 is recorded in accrued expenses and $436,500 is recorded in asbestos-related liability on the condensed consolidated balance sheet. These estimates are based upon the following information and/or assumptions: number of open claims; forecasted number of future claims; estimated average cost per claim by disease type; and the breakdown of known and future claims into disease type. The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses. Total estimated defense costs and indemnity payments are estimated to be incurred through the year 2018, during which period new claims are expected to decline from year to year. Recently received claims also suggest that the percentage of claims to be closed without payment of indemnity costs should increase as claims are resolved during the next few years. The Company believes that it is likely that there will be new claims filed after 2018, but in light of uncertainties inherent in long-term forecasts, the Company does not believe that it can reasonably estimate defense and/or indemnity costs which might be incurred after 2018. Nonetheless, the Company plans to update its forecasts periodically to take into consideration its future experience and other considerations such as legislation to update its estimate of future costs and expected insurance recoveries. Historically, defense costs have represented approximately 22% of total costs. Through September 24, 2004, total indemnity costs paid, prior to insurance recoveries, were approximately $421,700 and total defense costs paid were approximately $116,300.

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     The number of new asbestos claims received during the first three quarters of 2004 continues to be less than forecast at year-end 2003. While the reduced number of new claims has been relatively consistent throughout 2004, management does not believe sufficient data exists at this time to warrant a reduction in the projected asbestos liability.

     The Company has recorded assets of $494,000 relating to probable insurance recoveries, of which approximately $95,000 is recorded in accounts and notes receivables, and $399,000 is recorded as long-term. The asset is an estimate of recoveries from insurers based upon assumptions relating to cost allocation and resolution of pending proceedings with certain insurers, as well as recoveries under settlements with other insurers.

     As of September 24, 2004, $231,000 was contested by the subsidiaries’ insurers in ongoing litigation. The litigation relates to the proper allocation of the coverage liability among the subsidiaries’ various insurers and the subsidiaries as self-insurers. The Company believes that any amounts that its subsidiaries might be allocated as self-insurer would be immaterial. Based on the nature of the litigation and opinions received from outside counsel, the Company also believes that the possibility of not recovering the full amount of the asset is remote.

     In July 2003, several subsidiaries of the Company and Liberty Mutual Insurance Company (“Liberty Mutual”), one of its insurers, entered into a settlement and release agreement that resolves the coverage litigation between the subsidiaries and Liberty Mutual in state courts in both New York and New Jersey. The agreement provides for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and Liberty Mutual with respect to asbestos-related claims. The agreement requires Liberty Mutual to make payments over a nineteen-year period, subject to annual caps, which payments decline over time, into a special account, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. These payments, however, may not be available to fund the subsidiaries’ required contributions to any national settlement trust that may be established by future federal legislation. In July 2003, the subsidiaries received an initial payment under the agreement of approximately $6,000, which was used to pay asbestos-related defense and indemnity costs.

     In September 2003, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and certain London Market and North River Insurers. This agreement provided for a cash payment of $5,900, which has been received by the subsidiaries, and additional amounts which have been deposited in a trust for use by the subsidiaries for future defense and indemnity costs.

     The Company recorded a non-cash charge of $68,100 in the fourth quarter 2003 to increase the valuation allowance for insurance claims receivable. The charge was due to the Company receiving a somewhat larger number of claims in 2003 than had been expected, which resulted in an increase in the projected liability related to asbestos and because of the insolvency of an insurance carrier in the fourth quarter of 2003.

     In January 2004, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and Hartford Accident and Indemnity Company and certain of its affiliates. This agreement provided for a cash payment of $5,000, which has been received by the subsidiaries, an additional amount which has been deposited in a trust for use by the subsidiaries and a further amount to be deposited in that trust in 2005.

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     In March 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into settlement and release agreements that resolved coverage litigation between the subsidiaries and the insurance carriers. The agreements provided for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and the insurance carriers with respect to asbestos-related claims. The agreements resulted in the insurance carriers making payments into a trust, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed $11,700 of the $68,100 non-cash charge recorded in the fourth quarter of 2003.

     In May 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into two additional settlement and release agreements. The agreements resulted in the insurance carriers making payments to the Company to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed an additional $1,700 of the $68,100 non-cash charge previously recorded in the fourth quarter of 2003. The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010.

     The pending litigation and negotiations with other insurers is continuing.

     The Company’s management, after consultation with outside counsel, has considered the ongoing proceedings with insurers and the financial viability and legal obligations of its insurers and believes that, except for those insurers that have become or may become insolvent for which a reserve has been provided, the insurers or their guarantors will continue to adequately fund claims and defense costs relating to asbestos litigation. It should be noted that the estimate of the assets and liabilities related to asbestos claims and recoveries is subject to a number of uncertainties that may result in significant changes in the current estimates. Among these are uncertainties as to the ultimate number of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies with asbestos claims, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes. Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with asbestos claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.

     A subsidiary of the Company in the U.K. has also received a limited number of claims alleging personal injury arising from exposure to asbestos. None of these claims has resulted in material costs to the Company.

     The Company retained a long-term contract with a government agency in connection with the Environmental sale. The contract is scheduled to be completed in four phases. The first phase was for the design, permitting and licensing of a spent fuel facility. This phase was completed for a price of $66,700. The first phase of this project was profitable, but the close-out of this phase resulted in increased costs. An $11,900 charge was recorded in 2003. The Company has submitted requests for equitable adjustment related to this contract and, at September 24, 2004 and December 26, 2003, the Company’s financial statements reflect anticipated collection of $0 from these requests for equitable adjustment.

     The second phase of the contract is billed on a cost-plus-fee basis and is expected to conclude in 2004. In this phase, the Company must respond to any questions regarding the initial design included in phase one. Phase three, which is for the construction, start-up and testing of the facility for a fixed contractual price of $114,000, subject to escalation, and is contractually scheduled to commence in late 2004. The actual commencement of this phase will be delayed as a result of the significant delay in the issuance of the NRC license for the facility. This delay will also result in substantial additional facility costs. The Company anticipates submitting requests for equitable adjustment to compensate for such delays and additional costs following receipt of the NRC facility license. This phase would begin with the purchase of long lead items followed by the construction activities. Construction is expected to last two years and requires that a subsidiary of the Company fund the construction cost. Foster Wheeler USA Corporation, the parent company of Environmental, provided a performance guarantee on the project. In addition, a surety bond for the

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full contract price is required. The cost of the facility is expected to be recovered in the first nine months of operations under phase four, during which a subsidiary of the Company will operate the facility at fixed rates, subject to escalation, for approximately four years. The Company and the government agency have engaged in discussions about possibly restructuring or terminating subsequent phases of the contract. If the project were to proceed, the Company intends to seek third party financing to fund the majority of the construction costs, but there can be no assurance that the Company will secure such financing on acceptable terms, or at all. There also can be no assurance that the Company will be able to obtain the required surety bond. If the Company cannot obtain third party financing or the required surety bond, the Company’s participation would be uncertain. This could have a material adverse effect on the Company’s financial condition, results of operations, and cash flow. No claims have been raised by the government agency against the Company. The ultimate potential liability to the Company would arise in the event that the government agency terminates the contract (for example, due to the Company’s inability to continue with the contract) and re-bids the contract under its exact terms and the resulting cost to the government agency is greater than it would have been under the existing terms with the Company. The Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claims. Additionally, the Company believes that it has good legal defenses should the government agency decide to pursue any such action.

     In 1997, the United States Supreme Court effectively invalidated New Jersey’s long-standing municipal solid waste flow rules and regulations. The immediate effect was to eliminate the guaranteed supply of municipal solid waste to the Camden County Waste-to-Energy Project (the “Project”) with its corresponding tipping fee revenue. As a result, tipping fees have been reduced to market rate in order to provide a steady supply of fuel to the Project. Those market-based revenues have not been, and are not expected to be, sufficient to service the debt on outstanding bonds, which were issued to construct the Project and to acquire a landfill for Camden County’s use.

     The Company’s project subsidiary, Camden County Energy Recovery Associates, LP (“CCERA”), has filed suit against the involved parties, including the State of New Jersey, seeking among other things to void the applicable contracts and agreements governing the Project (Camden County Energy Recovery Assoc. v. N.J. Department of Environmental Protection, et al., Superior Court of New Jersey, Mercer County, L-268-98). Since 1999, the State of New Jersey has provided subsidies sufficient to ensure the payment of each of the Project’s debt service payments as it became due. In January 2002, the State of New Jersey enacted legislation providing a mechanism for state-supported refinancing of bond debt on solid waste facilities located within the state. The legislation expired on December 31, 2002, without any refinancing having been accomplished. Press reports indicated that it is unlikely that any state-supported refinancing will occur in the near future, but those same reports included statements by state officials that the State will continue to ensure that debt service payments are made when due.

     The bonds outstanding on the Camden Project are public debt, not debt of either the Company or CCERA, and the bonds are not guaranteed by the Company. If the State was to fail to subsidize the debt service, and there were to be a default on a debt service payment, the bondholders might proceed to attempt to exercise their remedies.

     At this time, management cannot determine the ultimate outcome of the foregoing and the potential effects on CCERA and the Project. However, management believes that pending the conclusion of the foregoing litigation, the Project will continue to operate at full capacity receiving market rates for waste disposal and generating sufficient revenues to pay CCERA its service fee. Because the debt outstanding on the Camden Project is not CCERA’s, and is not secured by CCERA’s plant, the Company’s management does not believe that an attempt by the bondholders to exercise their remedies would have a material adverse effect on CCERA or the Company.

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     Under U.S. Federal statutes, such as the Resource Conservation and Recovery Act, Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”), the Clean Water Act, the Clean Air Act, and similar state and local laws, the current owner or operator of real property and the past owners or operators of real property (if disposal or release took place during such past ownership or operation) may be jointly and severally liable for the costs of removal or remediation of toxic or hazardous substances on or under their property, regardless of whether such materials were released in violation of law or whether the owner or operator knew of, or was responsible for, the presence of such substances, and are subject to additional liabilities if they do not comply with applicable laws regulating such hazardous substances. In either case, such liabilities can be substantial. Moreover, under CERCLA and similar state laws, persons who arrange for the disposal or treatment of hazardous or toxic substances may also be jointly and severally liable for the costs of the removal or remediation of such substances at a disposal or treatment site, whether or not such site was owned or operated by such person (“off-site facility”). Liability at such off-site facilities is typically allocated among all of the viable responsible parties based on such factors as the relative amount of waste contributed to a site, toxicity of such waste, relationship of the waste contributed by a party to the remedy chosen for the site, and other factors.

     The Company currently owns and operates industrial facilities and has also transferred its interests in industrial facilities that it formerly owned or operated. It is likely that as a result of its current or former operations, such facilities have been impacted by hazardous substances. The Company is not aware of any conditions at its currently owned facilities that it expects will cause the Company to incur material costs which have not been accrued.

     The Company also may receive claims, pursuant to indemnity obligations from owners of recently sold facilities that may require the Company to incur costs for investigation and/or remediation. No assurance can be provided that the Company will not discover environmental conditions at its currently owned or operated properties, or that additional claims will not be made with respect to formerly owned properties, requiring the Company to incur material expenditures to investigate and/or remediate such conditions. The Company is not aware of any conditions at its formerly owned facilities that it expects will cause the Company to incur material costs which have not been accrued.

     In February 1988, one of the Company’s subsidiaries, Foster Wheeler Energy Corporation (“FWEC”), entered into a Consent Agreement and Order (“Order”) with the United States Environmental Protection Agency (“USEPA”) and the Pennsylvania Department of Environmental Protection (“PADEP”) regarding its former manufacturing facility in Mountaintop, Pennsylvania. The Order essentially required FWEC to investigate and remediate as necessary contaminants, including trichloroethylene (“TCE”), in the soil and groundwater at the facility. Pursuant to the Order, FWEC in 1993 installed a “pump and treat” system to remove TCE from the groundwater. It is not possible at the present time to predict how long FWEC will be required to operate and maintain the system. The annual cost of operating and maintaining the system has not been material.

     In September 2004, FWEC sampled the domestic water supply of approximately 16 residences in Mountaintop, and it received validated testing data regarding that sampling in October 2004. The residences are located approximately one mile to the southwest of the historic source of the TCE at FWEC’s former facility, and it is believed they use private wells for domestic water. The results of this sampling indicated that TCE was present in the water at several of the residences at levels in excess of Safe Drinking Water Act standards. Since the initial round of testing, FWEC has tested more wells. As of October 24, 2004, the number of wells containing TCE in excess of the standards is approximately 25. The source of the TCE in the wells has not yet been determined. FWEC is working closely with the appropriate regulatory authorities in responding to this situation. FWEC is providing the affected residences with temporary replacement water and will be arranging to have filters installed on the residences’ water system to remove the TCE. The cost of doing so is not expected to be material. If other sources of the TCE are identified, FWEC will evaluate its options regarding the recovery of the costs it has incurred, which options could include seeking to recover those costs from those determined to be the source. Given the very recent identification of the TCE in the residential wells and the preliminary stage of the investigations, FWEC is otherwise unable to estimate the potential financial impact of the foregoing on FWEC.

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     The Company had been notified that it was a potentially responsible party (“PRP”) under CERCLA or similar state laws at three off-site facilities, excluding sites as to which the Company has resolved its liability. At each of these sites, the Company’s liability should be substantially less than the total site remediation costs because the percentage of waste attributable to the Company compared to that attributable to all other PRPs is low. The Company does not believe that its share of cleanup obligations at any of the off-site facilities as to which it has received a notice of potential liability will exceed $500 in the aggregate.

     The Company’s project claims have increased as a result of the increase in lump-sum contracts executed between the years 1992 and 2000. Project claims are claims brought by the Company against project owners for costs exceeding the contract price or amounts not included in the original contract price. These claims typically arise from changes in the initial scope of work or from owner-caused delays. These claims are often subject to lengthy arbitration or litigation proceedings. The costs associated with these changes or owner-caused delays include additional direct costs, such as labor and material costs associated with the performance of the additional work, as well as indirect costs that may arise due to delays in the completion of the project, such as increased labor costs resulting from changes in labor markets. The Company has used significant additional working capital in projects with cost overruns pending the resolution of the relevant project claims. The Company cannot assure that project claims will not continue in the future. As of September 24, 2004 and December 26, 2003, the Company had recorded a commercial claims receivable of approximately $2,300 and $0. The increase is due to claims recorded in accordance with SOP 81-1, as discussed under “Revenue Recognition on Long-Term Contracts.” The claims were recorded in the Company’s European operations. The Company established a provision for the balance of outstanding commercial claims as of December 27, 2002 to bring the net book value of such claims to $0. At that time, the Company revised its estimates of claim revenues to reflect recent adverse recovery experience due to management’s desire to monetize claims, and the poor economic conditions impacting the markets served by the Company. The Company continues to pursue these claims, but there can be no assurance that it will recover the full amount of the claims, or anything at all. At September 24, 2004, the Company had approximately $12,000 in requests for equitable adjustments recorded in contracts in process. This amount relates primarily to a claim against a U.S. Government agency for a project currently being executed. If this claim were to be unsuccessful, the costs would be charged to cost of operating revenues.

     The Company also faces a number of counterclaims brought against it by certain project owners in connection with several of the project claims described above. If the Company were found liable for any of these counterclaims, it would have to incur write-downs and charges against earnings to the extent a reserve is not established. Failure to recover amounts under these claims and charges related to counterclaims could have a material adverse impact on the Company’s liquidity and financial condition.

     The ultimate legal and financial liability of the Company in respect to all claims, lawsuits and proceedings cannot be estimated with certainty. As additional information concerning the estimates used by the Company becomes known, the Company reassesses its position both with respect to gain contingencies and accrued liabilities and other potential exposures. Estimates that are particularly sensitive to future change relate to legal matters as these are subject to change as events evolve and as additional information becomes available during the administration and litigation process. Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with such claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.

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     In the ordinary course of business, the Company and its subsidiaries enter into contracts providing for assessment of damages for nonperformance or delays in completion. Suits and claims have been or may be brought against the Company by customers alleging deficiencies in either equipment or plant construction and seeking resulting alleged damages. Based on its knowledge of the facts and circumstances relating to the Company’s liabilities, if any, and to its insurance coverage, management of the Company believes that the disposition of such suits will not result in material charges against the financial position, results of operations or cash flows in excess of amounts previously provided in the accounts.
 
5.   Changes in Shareholders’ Deficit
   
Changes in Shareholders’ Deficit for the nine months ended September 24, 2004 were as follows:
 
                                  Accumulated
Other

Comprehensive
 
Loss
     
  Preferred Stock   Common Stock                 Total
Shareholders’ 
Deficit
 
 
 
     Paid-in
Capital
    Accumulated 
Deficit
     
  Shares   Amount   Shares     Amount              
 
 
 
 

 

 

 
 
 
Balance at December 26, 2003   $   40,771,560   $ 40,772   $ 201,841   $ (811,054 ) $ (303,999 ) $ (872,440 )
Net loss                   (189,933 )       (189,933 )
Shares issued in connection with exchange                                            
   offer 599,850     600   61,243,146     61,243     561,260             623,103  
Foreign currency translation adjustment                       (1,968 )   (1,968 )
 
 
 
 

 

 

 
 
 
Balance at September 24, 2004 599,850   $ 600   102,014,706   $ 102,015   $ 763,101   $ (1,000,987 ) $ (305,967 ) $ (441,238 )
 
 

 
 

 

 

 

 

 
                                             
     See Note 3 for additional information regarding the capital shares issued as part of the equity-for-debt exchange.
 
6.   Major Business Groups
   
     Management uses several financial metrics to measure the performance of the Company’s business segments. EBITDA is the primary earnings measure used by the Company’s chief decision makers. In accordance with SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information,” the Company has presented EBITDA for each of its business segments below.

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      Engineering       Corporate and  
      and   Global Power   Financial  
  Total   Construction   Group   Services (1)  
 
 
 
 
 
For the three months ended September 24, 2004                
Third party revenue $ 732,397   $ 454,178   $ 276,807   $ 1,412  
Intercompany revenue       2,583     5,241     (7,824 )
 

 

 

 

 
Total revenue $ 732,397   $ 456,761   $ 282,048   $ (6,412 )
 

 

 

 

 
EBITDA (4) $ (171,787 ) $ 21,105   $ (1,695 ) $ (191,197 )
       

 

 

 
Less: Interest expense (2)   26,474                    
Less: Depreciation and amortization   7,725                    
 

                   
Loss before income taxes   (205,986 )                  
Income tax provision   9,484                    
 

                   
Net loss $ (215,470 )                  
 

                   
For the three months ended September 26, 2003                        
Third party revenue $ 896,198   $ 573,259   $ 319,445   $ 3,494  
Intercompany revenue       2,257     1,939     (4,196 )
 

 

 

 

 
Total revenue $ 896,198   $ 575,516   $ 321,384   $ (702 )
 

 

 

 

 
EBITDA (5) $ 13,174   $ 19,927   $ 33,789   $ (40,542 )
       

 

 

 
Less: Interest expense (3)   25,948                    
Less: Depreciation and amortization   8,837                    
 

                   
Loss before income taxes   (21,611 )                  
Income tax provision   5,286                    
 

                   
Net loss $ (26,897 )                  
 

                   
For the nine months ended September 24, 2004                        
Third party revenue $ 2,104,545   $ 1,295,346   $ 795,005   $ 14,194  
Intercompany revenue       7,899     13,172     (21,071 )
 

 

 

 

 
Total revenue $ 2,104,545   $ 1,303,245   $ 808,177   $ (6,877 )
 

 

 

 

 
EBITDA (6) $ (45,564 ) $ 112,235   $ 67,018   $ (224,817 )
       

 

 

 
Less: Interest expense (2)   77,554                    
Less: Depreciation and amortization   24,129                    
 

                   
Loss before income taxes   (147,247 )                  
Income tax provision   42,686                    
 

                   
Net loss $ (189,933 )                  
 

                   
                         
For the nine months ended September 26, 2003                        
Third party revenue $ 2,642,872   $ 1,579,998   $ 1,052,893   $ 9,981  
Intercompany revenue       7,507     4,206     (11,713 )
 

 

 

 

 
Total revenue $ 2,642,872   $ 1,587,505   $ 1,057,099   $ (1,732 )
 

 

 

 

 
EBITDA (7) $ 41,384   $ 46,985   $ 93,955   $ (99,556 )
       

 

 

 
Less: Interest expense (3)   70,639                    
Less: Depreciation and amortization   27,121                    
 

                   
Loss before income taxes   (56,376 )                  
Income tax provision   19,679                    
 

                   
Net loss $ (76,055 )                  
 

                   
                         
(1)   Includes general corporate income and expense, the Company’s captive insurance operation, restructuring expenses and consolidating eliminations.
(2)   Includes interest expense on subordinated deferrable interest debentures of $4,752 and $14,445 for the three and nine months ended September 24, 2004, respectively.
(3)   Includes mandatorily redeemable preferred security distributions of subsidiary trust of $4,584 and $13,443 for the three and nine months ended September 26, 2003, respectively.

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(4) Includes gains/(charges) associated with the re-evaluation of contract cost estimates of $8,200 in the Engineering & Construction Group (“E&C”) and $(20,500) in the Global Power Group (“Global Power”); a $174,900 charge associated with the consummation of the equity-for-debt exchange in Corporate and Financial Services (“C&F”); an aggregate charge of $1,400 for restructuring and credit agreement costs in C&F; and an aggregate charge of $2,100 for severance costs and legal settlements ($2,400 charge in E&C, $400 gain in Global Power and $100 charge in C&F).
(5) Includes gains/(charges) associated with the re-evaluation of contract cost estimates of $3,700 in E&C and $(300) in Global Power; a $15,100 impairment loss on the anticipated sale of a domestic corporate office building in C&F; and an aggregate charge of $14,400 for restructuring and credit agreement costs, severance costs, pension curtailment and legal settlements and other provisions ($1,200 gain in E&C, $1,200 charge in Global Power and $14,400 charge in C&F).
(6) Includes gains/(charges) associated with the re-evaluation of contract cost estimates of $51,900 in E&C and $(41,000) in Global Power; a gain of $13,400 on the settlement of asbestos litigation in C&F; a gain of $19,200 on the sale of development rights to certain power projects in Europe in E&C; a $174,900 charge associated with the consummation of the equity-for-debt exchange in C&F; an aggregate charge of $15,200 for restructuring and credit agreement costs in C&F; and an aggregate gain of $200 for severance costs and legal settlements ($3,000 charge in E&C, $3,300 gain in Global Power and $100 charge in C&F).
(7) Includes charges associated with the re-evaluation of project claim estimates and contract cost estimates of $29,900 in E&C and $2,300 in Global Power; a net gain of $15,300 in E&C resulting from the sale of Foster Wheeler Environmental Corporation; a $15,100 impairment loss on the anticipated sale of a domestic corporate office building; and an aggregate charge of $54,900 for restructuring and credit agreement costs, severance costs, pension curtailment and legal settlements and other provisions ($1,000 charge in E&C, $4,500 charge in Global Power and $49,400 charge in C&F).
 
     Operating revenues by industry segment for the three and nine-month periods ended September 24, 2004 and September 26, 2003 were as follows:
         
  Three Months Ended   Nine Months Ended  
 
 
 
  September 24,   September 26,   September 24,   September 26,  
  2004   2003   2004   2003  
 
 
 
 
 
Power $ 275,797   $ 338,974   $ 851,389   $ 1,152,772  
Oil and gas/refinery   291,010     349,156     779,241     846,954  
Pharmaceutical   101,319     88,705     261,136     239,151  
Chemical   34,674     67,515     90,275     173,522  
Environmental   11,879     13,886     35,442     112,303 *
Power production   27,661     33,236     82,040     95,006  
Eliminations and other   (21,786 )   (4,899 )   (77,591 )   (26,805 )
 

 

 

 

 
   Total operating revenues $ 720,554   $ 886,573   $ 2,021,932   $ 2,592,903  
 

 

 

 

 

*The decline in operating revenues in the environmental industry segment resulted from the sale of certain assets of Environmental on March 7, 2003. The operating revenues in this segment for the nine months ended September 26, 2003 included approximately $66,000 from Environmental.

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7.   Consolidating Financial Information
     
  A.   2005 Senior Notes
 
     As a result of the reorganization on May 25, 2001, Foster Wheeler LLC, as successor to Foster Wheeler Corporation, became obligor for the 6.75% Senior Notes due November 15, 2005 (“2005 Senior Notes”). In connection with the Senior Credit Facility, Foster Wheeler Ltd. and the following companies issued guarantees in favor of the holders of the Senior Notes: Equipment Consultants, Inc., Foster Wheeler Holdings Ltd. (formerly known as Foreign Holdings Ltd.), Foster Wheeler Asia Limited, Foster Wheeler Capital & Finance Corporation, Foster Wheeler Constructors, Inc., Foster Wheeler Development Corporation, Foster Wheeler Energy Corporation, Foster Wheeler Energy Manufacturing, Inc., Foster Wheeler Energy Services, Inc., Foster Wheeler Enviresponse, Inc., Foster Wheeler Environmental Corporation, Foster Wheeler Facilities Management, Inc., Foster Wheeler Inc., Foster Wheeler International Corporation, Foster Wheeler International Holdings, Inc., Foster Wheeler North America Corp. (formerly known as “Foster Wheeler Power Group, Inc.”), Foster Wheeler Power Systems, Inc., Foster Wheeler Pyropower, Inc., Foster Wheeler Real Estate Development Corporation, Foster Wheeler Realty Services, Inc., Foster Wheeler USA Corporation, Foster Wheeler Virgin Islands, Inc., Foster Wheeler Zack, Inc., FW Mortshal, Inc., FW Technologies Holding LLC, HFM International, Inc., Process Consultants, Inc., Pyropower Operating Services Company, Inc., and Perryville III Trust. Each of the guarantees is full and unconditional and joint and several. Foster Wheeler LLC and each of the subsidiary guarantors are 100% owned, directly or indirectly, by Foster Wheeler Ltd. The summarized consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the subsidiary guarantors and issuer because management does not believe that such separate financial statements and related disclosures would be material to investors. None of the subsidiary guarantors are restricted from making distributions to the Company.
 
     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares, preferred shares and new 2011 Senior Notes-Series A in exchange for a portion of the 2005 Senior Notes. See Note 3 for further details regarding the exchange offer including the amount of 2005 Senior Notes exchanged and the remaining outstanding balance.
 
     The following represents summarized condensed consolidating financial information as of September 24, 2004 and December 26, 2003 with respect to the financial position, and for the three and nine months ended September 24, 2004 and September 26, 2003 for results of operations and for the nine months ended September 24, 2004 and September 26, 2003 for cash flows.
 
     The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. is also a guarantor. The Foster Wheeler LLC column presents the issuer’s financial information. The Guarantor Subsidiaries column presents the financial information of all guarantors excluding that of Foster Wheeler Ltd., which is separately presented. The guarantor subsidiaries include the results of Foster Wheeler Holdings Ltd. (formerly known as Foreign Holdings Ltd.), the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other guarantor subsidiaries and non-guarantor subsidiaries.

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7.   Consolidating Financial Information – (Continued)
     
  A.   2005 Senior Notes - (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING BALANCE SHEET
September 24, 2004
   
 
   
   
             
   
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 

 
 

 

 
 
 
Assets
                                   
Cash and cash equivalents $   $   $ 28,687   $ 257,688   $   $ 286,375  
Accounts and notes receivable, net   416,173     173,641     109,180     703,878     (909,305 )   493,567  
Contracts in process and inventories           53,058     171,946     (9,866 )   215,138  
Investment and advances           60,667         (60,667 )    
Other current assets           984     71,221         72,205  
 

 

 

 

 

 

 
      Total current assets   416,173     173,641     252,576     1,204,733     (979,838 )   1,067,285  
Investments in subsidiaries and others   (1,063,957 )   (632,786 )   (109,297 )   101,459     1,806,128     101,547  
Land, buildings & equipment, net           43,245     235,931         279,176  
Notes and accounts receivable - long-term   210,000     487,108     280,515     410,397     (1,376,748 )   11,272  
Intangible assets, net           99,650     20,083         119,733  
Asbestos-related insurance recovery receivable       398,992                 398,992  
Other assets       6,179     81,663     202,497         290,339  
 

 

 

 

 

 

   TOTAL ASSETS $ (437,784 ) $ 433,134   $ 648,352   $ 2,175,100   $ (550,458 ) $ 2,268,344  
 

 

 

 

 

 

 
                                     
Liabilities & Shareholders’ (Deficit)/Equity
                                   
                                     
Accounts payable and accrued expenses $ 436   $ 493,166   $ 564,218   $ 447,839   $ (919,171 ) $ 586,488  
Estimated costs to complete long-term contracts           80,462     397,437         477,899  
Other current liabilities   (52 )   (1,085 )   17,786     198,318         214,967  
 

 

 

 

 

 

 
      Total current liabilities   384     492,081     662,466     1,043,594     (919,171 )   1,279,354  
Corporate and other debt       283,312     44,621     20,980         348,913  
Special-purpose project debt               109,026         109,026  
Pension, postretirement and other employee                                    
   benefits           192,908     94,516         287,424  
Asbestos-related liability       436,490                 436,490  
Other long-term liabilities and minority interest       213,863     791,487     880,145     (1,732,267 )   153,228  
Subordinated Robbins obligations           20,827             20,827  
Convertible subordinated notes   3,070                     3,070  
Subordinated deferrable interest debentures       71,250                 71,250  
 

 

 

 

 

 

 
   TOTAL LIABILITIES   3,454     1,496,996     1,712,309     2,148,261     (2,651,438 )   2,709,582  
 

 

 

 

 

 

 
Capital stock and paid-in capital   865,716     242,613     242,613     254,500     (739,726 )   865,716  
Accumulated deficit   (1,000,987 )   (1,000,508 )   (1,000,603 )   (27,851 )   2,028,962     (1,000,987 )
Accumulated other comprehensive loss   (305,967 )   (305,967 )   (305,967 )   (199,810 )   811,744     (305,967 )
 

 

 

 

 

 

 
TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY   (441,238 )   (1,063,862 )   (1,063,957 )   26,839     2,100,980     (441,238 )
 

 

 

 

 

 

 
TOTAL LIABILITIES AND SHAREHOLDERS’                                    
(DEFICIT)/EQUITY $ (437,784 ) $ 433,134   $ 648,352   $ 2,175,100   $ (550,458 ) $ 2,268,344  
 

 

 

 

 

 

 

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7.   Consolidating Financial Information – (Continued)
     
  A.   2005 Senior Notes - (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING BALANCE SHEET
December 26, 2003
                                   
   
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
   
Eliminations
 
Consolidated
 
 

 

 

 

 

 

 
Assets
                                   
                                     
Cash and cash equivalents $   $   $ 32,984   $ 331,111   $   $ 364,095  
Accounts and notes receivable, net       272,361     111,142     798,644     (625,733 )   556,414  
Contracts in process and inventories           121,527     60,876     (9,110 )   173,293  
Investment and advances           88,641         (88,641 )    
Other current assets           4,310     76,264         80,574  
 

 

 

 

 

 

 
      Total current assets       272,361     358,604     1,266,895     (723,484 )   1,174,376  
Investments in subsidiaries and others   (872,080 )   (919,588 )   407,023     98,651     1,384,645     98,651  
Land, buildings & equipment, net           64,315     245,300         309,615  
Notes and accounts receivable - long-term   210,000     575,118     281,108     458,490     (1,517,940 )   6,776  
Intangible assets, net           101,664     21,025         122,689  
Asbestos-related insurance recovery receivable       495,400                 495,400  
Other assets       28,478     83,898     186,647         299,023  
 

 

 

 

 

 

 
   TOTAL ASSETS $ (662,080 ) $ 451,769   $ 1,296,612   $ 2,277,008   $ (856,779 ) $ 2,506,530  
 

 

 

 

 

 

 
                                     
Liabilities & Shareholders’ (Deficit)/Equity
                                   
                                     
                                     
Accounts payable and accrued expenses $ 412   $ 78,278   $ 723,122   $ 519,693   $ (634,843 ) $ 686,662  
Estimated costs to complete long-term contracts           162,168     390,586         552,754  
Other current liabilities   (52 )   (1,085 )   17,209     118,272         134,344  
 

 

 

 

 

 

 
      Total current liabilities   360     77,193     902,499     1,028,551     (634,843 )   1,373,760  
Corporate and other debt       328,163     44,120     23,819         396,102  
Special-purpose project debt               119,281         119,281  
Pension, postretirement and other employee benefits           216,281     78,852         295,133  
Asbestos-related liability       526,200                 526,200  
Other long-term liabilities and minority interest       392,221     894,203     763,125     (1,877,644 )   171,905  
Subordinated Robbins obligations           111,589             111,589  
Convertible subordinated notes   210,000                     210,000  
Preferred Trust Securities               175,000         175,000  
 

 

 

 

 

 

 
   TOTAL LIABILITIES   210,360     1,323,777     2,168,692     2,188,628     (2,512,487 )   3,378,970  
 

 

 

 

 

 

 
Common stock and paid-in capital   242,613     242,613     242,613     325,741     (810,967 )   242,613  
Accumulated deficit   (811,054 )   (810,622 )   (810,694 )   (33,254 )   1,654,570     (811,054 )
Accumulated other comprehensive loss   (303,999 )   (303,999 )   (303,999 )   (204,107 )   812,105     (303,999 )
 

 

 

 

 

 

 
   TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY   (872,440 )   (872,008 )   (872,080 )   88,380     1,655,708     (872,440 )
 

 

 

 

 

 

 
   TOTAL LIABILITIES AND SHAREHOLDERS’                                    
   (DEFICIT)/EQUITY $ (662,080 ) $ 451,769   $ 1,296,612   $ 2,277,008   $ (856,779 ) $ 2,506,530  
 

 

 

 

 

 

 

34


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7.   Consolidating Financial Information – (Continued)
     
  A.   2005 Senior Notes - (Continued)
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended September 24, 2004
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 
   
 
 
 
 
 
                                     
                                     
Operating revenues $   $   $ 125,198   $ 612,907   $ (17,551 ) $ 720,554  
Other income   3,188     13,907     8,185     18,371     (31,808 )   11,843  
 
   
 
 
 
 
 
                                     
      Total revenues and other income   3,188     13,907     133,383     631,278     (49,359 )   732,397  
                                     
                                     
Cost of operating revenues           107,838     583,200     (17,551 )   673,487  
Selling, general and administrative expenses           18,422     36,438         54,860  
Other deductions and minority interest   (1 )   113     2,255     6,533     (279 )   8,621  
Loss on equity-for-debt exchange       164,910     10,031             174,941  
Interest expense *   3,197     18,516     18,458     17,832     (31,529 )   26,474  
Equity in net loss of subsidiaries   (215,462 )   (45,825 )   (193,047 )       454,334      
 
   
 
 
 
 
 
                                     
Loss before income taxes   (215,470 )   (215,457 )   (216,668 )   (12,725 )   454,334     (205,986 )
(Benefit)/provision for income taxes           (1,206 )   10,690         9,484  
 
   
 
 
 
 
 
                                     
Net loss   (215,470 )   (215,457 )   (215,462 )   (23,415 )   454,334     (215,470 )
                                     
                                     
Other comprehensive income:                                    
   Foreign currency translation adjustment   7,730     7,730     7,730     6,464     (21,924 )   7,730  
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit                        
 
   
 
 
 
 
 
Net comprehensive loss $ (207,740 ) $ (207,727 ) $ (207,732 ) $ (16,951 ) $ 432,410   $ (207,740 )
 

 

 

 

 

 

 
                                     

* Includes interest expense on subordinated deferrable interest debentures of $4,752.

35


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7.   Consolidating Financial Information – (Continued)
   
  A.   2005 Senior Notes - (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Nine Months Ended September 24, 2004
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
  Eliminations   Consolidated  
 
   
 
   
 
 
 
Operating revenues $   $   $ 374,128   $ 1,720,284   $ (72,480 ) $ 2,021,932  
Other income   10,013     42,241     45,645     80,671     (95,957 )   82,613  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   10,013     42,241     419,773     1,800,955     (168,437 )   2,104,545  
                                     
                                     
Cost of operating revenues           288,406     1,577,702     (72,480 )   1,793,628  
Selling, general and administrative expenses           57,433     111,069         168,502  
Other deductions and minority interest   1     292     24,694     13,363     (1,183 )   37,167  
Loss on equity-for-debt exchange       164,910     10,031             174,941  
Interest expense *   10,036     54,045     55,527     52,720     (94,774 )   77,554  
Equity in net loss of subsidiaries   (189,909 )   (12,880 )   (170,677 )       373,466      
 

 

 

 

 

 

 
                                     
(Loss)/earnings before income taxes   (189,933 )   (189,886 )   (186,995 )   46,101     373,466     (147,247 )
Provision for income taxes           2,914     39,772         42,686  
 

 

 

 

 

 

 
                                     
Net (loss)/earnings   (189,933 )   (189,886 )   (189,909 )   6,329     373,466     (189,933 )
                                     
                                     
Other comprehensive (loss)/income:                                    
   Foreign currency translation adjustment   (1,968 )   (1,968 )   (1,968 )   4,297     (361 )   (1,968 )
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit                        
 

 

 

 

 

 

 
Net comprehensive (loss)/income $ (191,901 ) $ (191,854 ) $ (191,877 ) $ 10,626   $ 373,105   $ (191,901 )
 

 

 

 

 

 

 


* Includes interest expense on subordinated deferrable interest debentures of $14,445.

36


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7.   Consolidating Financial Information – (Continued)
   
  A.   2005 Senior Notes - (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE (LOSS)/INCOME
Three Months Ended September 26, 2003
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
  Eliminations   Consolidated  
 

 

 
 

 
 
 
Operating revenues $   $   $ 224,631   $ 678,389   $ (16,447 ) $ 886,573  
Other income   3,413     22,147     8,015     13,026     (36,976 )   9,625  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   3,413     22,147     232,646     691,415     (53,423 )   896,198  
                                     
                                     
Cost of operating revenues           200,716     622,225     (16,447 )   806,494  
Selling, general and administrative expenses           18,121     27,857         45,978  
Other deductions and minority interest       46     32,848     7,689     (1,194 )   39,389  
Interest expense *   3,434     17,361     14,649     26,286     (35,782 )   25,948  
Equity in net (loss)/earnings of subsidiaries   (26,876 )   (31,612 )   4,508         53,980      
 

 

 

 

 

 

 
(Loss)/earnings before income taxes   (26,897 )   (26,872 )   (29,180 )   7,358     53,980     (21,611 )
Provision for income taxes           (2,304 )   7,590         5,286  
 

 

 

 

 

 

 
                                     
Net loss   (26,897 )   (26,872 )   (26,876 )   (232 )   53,980     (26,897 )
                                     
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustment   (415 )   (415 )   (415 )   (415 )   1,245     (415 )
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit                        
 

 

 

 

 

 

 
Net comprehensive loss $ (27,312 ) $ (27,287 ) $ (27,291 ) $ (647 ) $ 55,225   $ (27,312 )
 

 

 

 

 

 

 


* Includes mandatorily redeemable preferred security distributions of subsidiary trust of $4,584.

37


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7.   Consolidating Financial Information – (Continued)
   
  A.   2005 Senior Notes - (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE (LOSS)/INCOME
Nine Months Ended September 26, 2003
 
 
Foster Wheeler
Ltd.
 
Foster Wheeler
LLC
   
Guarantor
Subsidiaries
   
Non-Guarantor
Subsidiaries
  Eliminations   Consolidated  
 
   
 
   
 
 
 
Operating revenues $   $   $ 740,239   $ 1,914,746   $ (62,082 ) $ 2,592,903  
Other income   10,238     49,482     43,812     58,241     (111,804 )   49,969  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   10,238     49,482     784,051     1,972,987     (173,886 )   2,642,872  
                                     
                                     
Cost of operating revenues           707,445     1,747,475     (62,082 )   2,392,838  
Selling, general and administrative expenses           62,436     82,670         145,106  
Other deductions and minority interest   5     101     70,228     23,812     (3,481 )   90,665  
Interest expense *   10,303     45,695     43,063     79,901     (108,323 )   70,639  
Equity in net (loss)/earnings of subsidiaries   (75,985 )   (79,659 )   24,694         130,950      
 

 

 

 

 

 

 
                                     
(Loss)/earnings before income taxes   (76,055 )   (75,973 )   (74,427 )   39,129     130,950     (56,376 )
Provision for income taxes           1,558     18,121         19,679  
 

 

 

 

 

 

 
                                     
Net (loss)/earnings   (76,055 )   (75,973 )   (75,985 )   21,008     130,950     (76,055 )
                                     
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustment   (1,131 )   (1,131 )   (1,131 )   (1,131 )   3,393     (1,131 )
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit   (13,511 )   (13,511 )   (13,511 )       27,022     (13,511 )
 

 

 

 

 

 

 
Net comprehensive (loss)/income $ (90,697 ) $ (90,615 ) $ (90,627 ) $ 19,877   $ 161,365   $ (90,697 )
 

 

 

 

 

 

 

* Includes mandatorily redeemable preferred security distributions of subsidiary trust of $13,443.

38


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7.   Consolidating Financial Information – (Continued)
   
  A.   2005 Senior Notes - (Continued)
     
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 24, 2004
                         
  Foster Wheeler   Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   LLC   Subsidiaries   Subsidiaries   Eliminations   Consolidated  
 
 
 
 
 
 
 
Cash Flows from Operating Activities                                    
Net cash (used)/provided by                                    
   operating activities $ (24 ) $ (16,832 ) $ (40,021 ) $ 26,250   $ (15,699 ) $ (46,326 )
 

 

 

 

 

 

 
                                     
Cash Flows from Investing Activities                                    
Change in restricted cash           22     (12,222 )         (12,200 )
Capital expenditures           554     (8,031 )         (7,477 )
Proceeds from sale of assets           16,709     342           17,051  
(Increase)/decrease in investment                                    
      and advances           27,974     (27,974 )          
Increase in short-term investments               (7,330 )       (7,330 )
 

 

 

 

 

 

 
Net cash provided/(used) by                                    
      investing activities           45,259     (55,215 )       (9,956 )
 

 

 

 

 

 

 
                                     
                                     
Cash Flows from Financing Activities                                    
Dividends to shareholders               (15,699 )   15,699      
Decrease in short-term debt               (121 )         (121 )
Proceeds from long-term debt       120,000                   120,000  
Repayment of long-term debt       (128,163 )       (10,560 )         (138,723 )
Other   24     24,995     (9,895 )   (17,787 )       (2,663 )
 

 

 

 

 

 

 
Net cash provided/(used) by                                    
      financing activities   24     16,832     (9,895 )   (44,167 )   15,699     (21,507 )
 

 

 

 

 

 

 
                                     
                                     
Effect of exchange rate changes on                                    
      cash and cash equivalents           360     (291 )       69  
 

 

 

 

 

 

 
Decrease in cash and                                    
      cash equivalents           (4,297 )   (73,423 )       (77,720 )
Cash and cash equivalents,                                    
      beginning of period           32,984     331,111         364,095  
 

 

 

 

 

 

 
Cash and cash equivalents,                                    
      end of period $   $   $ 28,687   $ 257,688   $   $ 286,375  
 

 

 

 

 

 

 

39


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7.   Consolidating Financial Information – (Continued)
   
  A.   2005 Senior Notes - (Continued)
     
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 26, 2003
 
  Foster Wheeler   Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   LLC   Subsidiaries   Subsidiaries   Eliminations   Consolidated  
 
 
 
 
 
 
 
Cash Flows from Operating Activities                                    
Net cash (used)/provided by                                    
   operating activities $ (70 ) $ (1,270 ) $ (192,533 ) $ 177,975   $ (2,443 ) $ (18,341 )
 

 

 

 

 

 

 
                                     
Cash Flows from Investing Activities                                    
Change in restricted cash           15,393     24,188         39,581  
Capital expenditures           (886 )   (10,086 )       (10,972 )
Proceeds from sale of assets           78,928     1,362         80,290  
Increase in short-term investments               (7,361 )       (7,361 )
 

 

 

 

 

 

 
Net cash provided by                                    
      investing activities           93,435     8,103         101,538  
 

 

 

 

 

 

 
                                     
Cash Flows from Financing Activities                                    
Dividends to shareholders               (2,443 )   2,443      
Decrease in short-term debt               (14,826 )       (14,826 )
Repayment of long-term debt       (11,444 )   376     (9,198 )       (20,266 )
Other   70     12,714     102,082     (117,745 )       (2,879 )
 

 

 

 

 

 

 
Net cash provided/(used) by                                    
      financing activities   70     1,270     102,458     (144,212 )   2,443     (37,971 )
 

 

 

 

 

 

 
                                     
Effect of exchange rate changes on                                    
      cash and cash equivalents           956     17,216         18,172  
 

 

 

 

 

 

 
Increase in cash and                                    
      cash equivalents           4,316     59,082         63,398  
Cash and cash equivalents,                                    
      beginning of period           19,771     324,534         344,305  
 

 

 

 

 

 

 
Cash and cash equivalents,                                    
      end of period $   $   $ 24,087   $ 383,616   $   $ 407,703  
 

 

 

 

 

 

 

40


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7. Consolidating Financial Information – (Continued)
   
  B. Convertible Subordinated Notes
 
     In May and June 2001, Foster Wheeler Ltd. issued 6.5% Convertible Subordinated Notes (“Convertible Notes”) due in 2007. The Convertible Notes are fully and unconditionally guaranteed by Foster Wheeler LLC, a 100% owned subsidiary of Foster Wheeler Ltd. Foster Wheeler LLC has assumed the obligation to fund the debt service. The following summarized consolidating financial information is presented in lieu of separate financial statements and other related disclosures of Foster Wheeler LLC because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares and preferred shares in exchange for a portion of the Convertible Notes. See Note 3 for further details regarding the exchange offer including the amount of debt exchanged and the remaining outstanding balance.
 
     The following represents summarized condensed consolidating financial information as of September 24, 2004 and December 26, 2003 with respect to the financial position, and for the three and nine months ended September 24, 2004 and September 26, 2003 for results of operations and for the nine months ended September 24, 2004 and September 26, 2003 for cash flows.
 
     The Foster Wheeler Ltd. column presents the financial information of the parent company, who is also the issuer. The Guarantor Subsidiary column presents the financial information of the sole guarantor, Foster Wheeler LLC. The non-guarantor subsidiaries include the results of all direct and indirect non-guarantor subsidiaries of Foster Wheeler Ltd., including Foster Wheeler Holdings Ltd. (previously known as Foreign Holdings Ltd.), the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other non-guarantor subsidiaries.
 
41

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7. Consolidating Financial Information – (Continued)
   
  B. Convertible Subordinated Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
September 24, 2004
 
  Foster Wheeler Ltd.     Guarantor
Subsidiary
     Non-Guarantor
Subsidiaries
    Eliminations     Consolidated  
 

   

   

   

   

 
Assets                                      
                                       
Cash and cash equivalents $     $     $ 286,375     $     $ 286,375  
Accounts and notes receivable, net   416,173       173,641       398,567       (494,814 )     493,567  
Contracts in process and inventories               215,138             215,138  
Other current assets               72,205             72,205  
 

   

   

   

   

 
      Total current assets   416,173       173,641       972,285       (494,814 )     1,067,285  
Investments in subsidiaries and others   (1,063,957 )     (632,786 )     (329,529 )     2,127,819       101,547  
Land, buildings & equipment, net               279,176             279,176  
Notes and accounts receivable — long-term   210,000       487,108       11,272       (697,108 )     11,272  
Intangible assets, net               119,733             119,733  
Asbestos-related insurance recovery receivable         398,992                   398,992  
Other assets         6,179       284,160             290,339  
 

   

   

   

   

 
   TOTAL ASSETS $ (437,784 )   $ 433,134     $ 1,337,097     $ 935,897     $ 2,268,344  
 

   

   

   

   

 
                                       
Liabilities & Shareholders’ Deficit                                      
                                       
Accounts payable and accrued expenses $ 436     $ 493,166     $ 587,700     $ (494,814 )   $ 586,488  
Estimated costs to complete long-term contracts               477,899             477,899  
Other current liabilities   (52 )     (1,085 )     216,104             214,967  
 

   

   

   

   

 
      Total current liabilities   384       492,081       1,281,703       (494,814 )     1,279,354  
Corporate and other debt         283,312       65,601             348,913  
Special-purpose project debt               109,026             109,026  
Pension, postretirement and other employee                                      
   benefits               287,424             287,424  
Asbestos-related liability         436,490                   436,490  
Other long-term liabilities and minority interest         213,863       636,473       (697,108 )     153,228  
Subordinated Robbins obligations               20,827             20,827  
Convertible subordinated notes   3,070                         3,070  
Subordinated deferrable interest debentures         71,250                   71,250  
 

   

   

   

   

 
   TOTAL LIABILITIES   3,454       1,496,996       2,401,054       (1,191,922 )     2,709,582  
 

   

   

   

   

 
Capital stock and paid-in capital   865,716       242,613       242,613       (485,226 )     865,716  
Accumulated deficit   (1,000,987 )     (1,000,508 )     (1,000,603 )     2,001,111       (1,000,987 )
Accumulated other comprehensive loss   (305,967 )     (305,967 )     (305,967 )     611,934       (305,967 )
 

   

   

   

   

 
   TOTAL SHAREHOLDERS’ DEFICIT   (441,238 )     (1,063,862 )     (1,063,957 )     2,127,819       (441,238 )
 

   

   

   

   

 
   TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT $ (437,784 )   $ 433,134     $ 1,337,097     $ 935,897     $ 2,268,344  
 

   

   

   

   

 
                                       
42

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7. Consolidating Financial Information – (Continued)
   
  B. Convertible Subordinated Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
December 26, 2003
 
         Guarantor      Non-Guarantor                  
  Foster Wheeler Ltd.     Subsidiary      Subsidiaries     Eliminations     Consolidated  
 
   

   

   

   

 
Assets                                      
                                       
Cash and cash equivalents $     $     $ 364,095     $     $ 364,095  
Accounts and notes receivable, net         272,361       497,096       (213,043 )     556,414  
Contracts in process and inventories               173,293             173,293  
Other current assets               80,574             80,574  
 

   

   

   

   

 
      Total current assets         272,361       1,115,058       (213,043 )     1,174,376  
Investments in subsidiaries and others   (872,080 )     (919,588 )     146,231       1,744,088       98,651  
Land, buildings & equipment, net               309,615             309,615  
Notes and accounts receivable — long-term   210,000       575,118       181,716       (960,058 )     6,776  
Intangible assets, net               122,689             122,689  
Asbestos-related insurance recovery receivable         495,400                   495,400  
Other assets         28,478       270,545             299,023  
 

   

   

   

   

 
   TOTAL ASSETS $ (662,080 )   $ 451,769     $ 2,145,854     $ 570,987     $ 2,506,530  
 

   

   

   

   

 
                                       
                                       
Liabilities & Shareholders’ Deficit                                      
                                       
Accounts payable and accrued expenses $ 412     $ 78,278     $ 821,015     $ (213,043 )   $ 686,662  
Estimated costs to complete long-term contracts               552,754             552,754  
Other current liabilities   (52 )     (1,085 )     135,481             134,344  
 

   

   

   

   

 
      Total current liabilities   360       77,193       1,509,250       (213,043 )     1,373,760  
Corporate and other debt         328,163       67,939             396,102  
Special-purpose project debt               119,281             119,281  
Pension, postretirement and other employee                                      
   benefits               295,133             295,133  
Asbestos-related liability         526,200                   526,200  
Other long-term liabilities and minority interest         392,221       739,742       (960,058 )     171,905  
Subordinated Robbins obligations               111,589             111,589  
Convertible subordinated notes   210,000                         210,000  
Preferred Trust Securities               175,000             175,000  
 

   

   

   

   

 
   TOTAL LIABILITIES   210,360       1,323,777       3,017,934       (1,173,101 )     3,378,970  
 

   

   

   

   

 
Common stock and paid in capital   242,613       242,613       242,613       (485,226 )     242,613  
Accumulated deficit   (811,054 )     (810,622 )     (810,694 )     1,621,316       (811,054 )
Accumulated other comprehensive loss   (303,999 )     (303,999 )     (303,999 )     607,998       (303,999 )
 

   

   

   

   

 
   TOTAL SHAREHOLDERS’ DEFICIT   (872,440 )     (872,008 )     (872,080 )     1,744,088       (872,440 )
 

   

   

   

   

 
   TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT $ (662,080 )   $ 451,769     $ 2,145,854     $ 570,987     $ 2,506,530  
 

   

   

   

   

 
                                       
43

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7. Consolidating Financial Information – (Continued)
   
  B. Convertible Subordinated Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended September 24, 2004
 
  Foster Wheeler     Guarantor     Non-Guarantor                
  Ltd.     Subsidiary     Subsidiaries     Eliminations     Consolidated  
 
   
   
   
   
 
Operating revenues $     $     $ 720,554     $     $ 720,554  
Other income   3,188       13,907       11,849       (17,101 )     11,843  
 

   

   

   

   

 
      Total revenues and other income   3,188       13,907       732,403       (17,101 )     732,397  
                                       
                                       
Cost of operating revenues               673,487             673,487  
Selling, general and administrative expenses               54,860             54,860  
Other deductions and minority interest   (1 )     113       8,509             8,621  
Loss on equity-for-debt exchange         164,910       10,031             174,941  
Interest expense*   3,197       18,516       21,862       (17,101 )     26,474  
Equity in net loss of subsidiaries   (215,462 )     (45,825 )     (169,632 )     430,919        
 

   

   

   

   

 
Loss before income taxes   (215,470 )     (215,457 )     (205,978 )     430,919       (205,986 )
Provision for income taxes               9,484             9,484  
 

   

   

   

   

 
Net loss   (215,470 )     (215,457 )     (215,462 )     430,919       (215,470 )
                                       
                                       
Other comprehensive income:                                      
   Foreign currency translation adjustments   7,730       7,730       7,730       (15,460 )     7,730  
   Minimum pension liability adjustment,                                      
      net of $0 tax benefit                            
 

   

   

   

   

 
Net comprehensive loss $ (207,740 )   $ (207,727 )   $ (207,732 )   $ 415,459     $ (207,740 )
 

   

   

   

   

 

* Includes interest expense on subordinated deferrable interest debentures of $4,752.
44

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7. Consolidating Financial Information – (Continued)
   
  B. Convertible Subordinated Notes – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Nine Months Ended September 24, 2004
 
  Foster Wheeler     Guarantor     Non-Guarantor              
  Ltd.     Subsidiary     Subsidiaries     Eliminations     Consolidated  
 
   
   
   
   
 
Operating revenues $     $     $ 2,021,932     $     $ 2,021,932  
Other income   10,013       42,241       82,630       (52,271 )     82,613  
 

   

   

   

   

 
                                       
      Total revenues and other income   10,013       42,241       2,104,562       (52,271 )     2,104,545  
                                       
                                       
Cost of operating revenues               1,793,628             1,793,628  
Selling, general and administrative expenses               168,502             168,502  
Other deductions and minority interest   1       292       36,874             37,167  
Loss on equity-for-debt exchange         164,910       10,031             174,941  
Interest expense*   10,036       54,045       65,744       (52,271 )     77,554  
Equity in net loss of subsidiaries   (189,909 )     (12,880 )     (177,006 )     379,795        
 

   

   

   

   

 
Loss before income taxes   (189,933 )     (189,886 )     (147,223 )     379,795       (147,247 )
Provision for income taxes               42,686             42,686  
 

   

   

   

   

 
Net loss   (189,933 )     (189,886 )     (189,909 )     379,795       (189,933 )
                                       
                                       
Other comprehensive loss:                                      
   Foreign currency translation adjustments   (1,968 )     (1,968 )     (1,968 )     3,936       (1,968 )
   Minimum pension liability adjustment,                                      
      net of $0 tax benefit                            
 

   

   

   

   

 
Net comprehensive loss $ (191,901 )   $ (191,854 )   $ (191,877 )   $ 383,731     $ (191,901 )
 

   

   

   

   

 

* Includes interest expense on subordinated deferrable interest debentures of $14,445.
45

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7.   Consolidating Financial Information – (Continued)
     
  B.   Convertible Subordinated Notes – (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE LOSS
Three Months Ended September 26, 2003
 
  Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 
 
 
 
 
Operating revenues $   $   $ 886,573   $   $ 886,573  
Other income   3,413     22,147     14,230     (30,165 )   9,625  
 

 

 

 

 

 
                               
      Total revenues and other income   3,413     22,147     900,803     (30,165 )   896,198  
                               
                               
Cost of operating revenues           806,494         806,494  
Selling, general and administrative expenses           45,978         45,978  
Other deductions and minority interest       46     39,343         39,389  
Interest expense*   3,434     17,361     35,318     (30,165 )   25,948  
Equity in net (loss)/earnings of subsidiaries   (26,876 )   (31,612 )   4,740     53,748      
 

 

 

 

 

 
Loss before income taxes   (26,897 )   (26,872 )   (21,590 )   53,748     (21,611 )
Provision for income taxes           5,286         5,286  
 

 

 

 

 

 
                               
Net loss   (26,897 )   (26,872 )   (26,876 )   53,748     (26,897 )
                               
                               
Other comprehensive loss:                              
   Foreign currency translation adjustments   (415 )   (415 )   (415 )   830     (415 )
   Minimum pension liability adjustment,                              
      net of $0 tax benefit                    
 

 

 

 

 

 
Net comprehensive loss $ (27,312 ) $ (27,287 ) $ (27,291 ) $ 54,578   $ (27,312 )
 

 

 

 

 

 


* Includes mandatorily redeemable preferred security distributions of subsidiary trust of $4,584.

46


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7.   Consolidating Financial Information – (Continued)
     
  B.   Convertible Subordinated Notes – (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE LOSS
Nine Months Ended September 26, 2003
 
  Foster Wheeler   Guarantor   Non-Guarantor              
    Ltd.   Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 
 
 
 
 
Operating revenues $   $   $ 2,592,903   $   $ 2,592,903  
Other income   10,238     49,482     63,477     (73,228 )   49,969  
 

 

 

 

 

 
      Total revenues and other income   10,238     49,482     2,656,380     (73,228 )   2,642,872  
                               
                               
Cost of operating revenues           2,392,838         2,392,838  
Selling, general and administrative expenses           145,106         145,106  
Other deductions and minority interest   5     101     90,559         90,665  
Interest expense*   10,303     45,695     87,869     (73,228 )   70,639  
Equity in net (loss)/earnings of subsidiaries   (75,985 )   (79,659 )   3,686     151,958      
 

 

 

 

 

 
Loss before income taxes   (76,055 )   (75,973 )   (56,306 )   151,958     (56,376 )
Provision for income taxes           19,679         19,679  
 

 

 

 

 

 
Net loss   (76,055 )   (75,973 )   (75,985 )   151,958     (76,055 )
                               
Other comprehensive loss:                              
   Foreign currency translation adjustments   (1,131 )   (1,131 )   (1,131 )   2,262     (1,131 )
   Minimum pension liability adjustment,                              
      net of $0 tax benefit   (13,511 )   (13,511 )   (13,511 )   27,022     (13,511 )
 

 

 

 

 

 
Net comprehensive loss $ (90,697 ) $ (90,615 ) $ (90,627 ) $ 181,242   $ (90,697 )
 

 

 

 

 

 


* Includes mandatorily redeemable preferred security distributions of subsidiary trust of $13,443.

47


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7.   Consolidating Financial Information – (Continued)
   
  B.   Convertible Subordinated Notes – (Continued)
     
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 24, 2004
 
  Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 
Cash Flows from Operating Activities                              
Net cash used by operating activities $ (24 ) $ (16,832 ) $ (13,771 ) $ (15,699 ) $ (46,326 )
 

 

 

 

 

 
Cash Flows from Investing Activities                              
Change in restricted cash           (12,200 )       (12,200 )
Capital expenditures           (7,477 )       (7,477 )
Proceeds from sale of assets           17,051         17,051  
Increase in short-term investments           (7,330 )       (7,330 )
 

 

 

 

 

 
Net cash used by investing activities           (9,956 )       (9,956 )
 

 

 

 

 

 
                               
                               
Cash Flows from Financing Activities                              
Dividends to shareholders           (15,699 )   15,699      
Decrease in short-term debt           (121 )       (121 )
Proceeds from long-term debt       120,000             120,000  
Repayment of long-term debt       (128,163 )   (10,560 )       (138,723 )
Other   24     24,995     (27,682 )       (2,663 )
 

 

 

 

 

 
Net cash provided/(used) by financing activities   24     16,832     (54,062 )   15,699     (21,507 )
 

 

 

 

 

 
                               
                               
Effect of exchange rate changes on cash and cash equivalents           69         69  
 

 

 

 

 

 
Decrease in cash and cash equivalents           (77,720 )       (77,720 )
                               
Cash and cash equivalents, beginning of period           364,095         364,095  
 

 

 

 

 

 
Cash and cash equivalents, end of period $   $   $ 286,375   $   $ 286,375  
 

 

 

 

 

 

48


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7.   Consolidating Financial Information – (Continued)
     
  B.   Convertible Subordinated Notes – (Continued)
     
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 26, 2003
 
  Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 
Cash Flows from Operating Activities                              
Net cash used by operating activities $ (70 ) $ (1,270 ) $ (17,001 ) $   $ (18,341 )
 

 

 

 

 

 
Cash Flows from Investing Activities                              
Change in restricted cash           39,581         39,581  
Capital expenditures           (10,972 )       (10,972 )
Proceeds from sale of assets           80,290         80,290  
Increase in short-term investments           (7,361 )       (7,361 )
 

 

 

 

 

 
Net cash provided by investing activities           101,538         101,538  
 

 

 

 

 

 
                               
Cash Flows from Financing Activities                              
Dividends to shareholders                    
Decrease in short-term debt           (14,826 )       (14,826 )
Repayment of long-term debt       (11,444 )   (8,822 )       (20,266 )
Other   70     12,714     (15,663 )       (2,879 )
 

 

 

 

 

 
Net cash provided/(used) by financing activities   70     1,270     (39,311 )       (37,971 )
 

 

 

 

 

 
Effect of exchange rate changes on cash and cash equivalents           18,172         18,172  
 

 

 

 

 

 
Increase in cash and cash equivalents           63,398         63,398  
Cash and cash equivalents, beginning of period           344,305         344,305  
 

 

 

 

 

 
Cash and cash equivalents, end of period $   $   $ 407,703   $   $ 407,703  
 

 

 

 

 

 

49


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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities
     
     On January 13, 1999, FW Preferred Capital Trust I (the “Capital Trust”), a Delaware Business Trust, which is a 100% indirectly owned finance subsidiary of the Company, consummated a $175,000 public offering of 7,000 Trust Preferred Securities (the “Trust Securities”). The Trust Securities, which are fully and unconditionally guaranteed on a joint and several basis by Foster Wheeler Ltd. and Foster Wheeler LLC, accrue cumulative distributions at an annual rate of 9%. The distributions are payable quarterly in arrears on April 15, July 15, October 15 and January 15 of each year. The maturity date of the Trust Securities is January 15, 2029; however, the Capital Trust can redeem the Trust Securities on or after January 15, 2004.
 
     The Capital Trust invested the proceeds from the sale of the Trust Securities in an equal principal amount of 9.0% Junior Subordinated Deferrable Interest Debentures of Foster Wheeler LLC due January 15, 2029 (the “Debentures”). The Company used the net proceeds to pay indebtedness under a revolving credit agreement. The Capital Trust distributes the quarterly cash payments it may receive from Foster Wheeler LLC as interest on the Debentures to the Trust Securities security holders. Foster Wheeler LLC may defer interest on the Debentures for up to 20 consecutive quarterly periods. When this occurs, the Capital Trust also defers distribution payments on the Trust Securities. In accordance with this provision, the Capital Trust has deferred all quarterly distributions beginning with the distribution due on January 15, 2002.
 
     Prior to December 27, 2003 the Capital Trust was consolidated in the financial statements of the Company and the Trust Securities were presented as mandatorily redeemable preferred securities of subsidiary trust holding solely junior subordinated deferrable interest debentures in the condensed consolidated balance sheet. The accumulated undistributed quarterly distributions were presented on the condensed consolidated balance sheet as deferred accrued mandatorily redeemable preferred security distributions of subsidiary trust. The distributions expense on the Trust Securities was presented as mandatorily redeemable preferred security distributions of subsidiary trust on the condensed consolidated statement of operations and comprehensive loss.
 
     Effective December 27, 2003, the Company adopted FIN 46, “Consolidation of Variable Interest Entities,” for variable interest entities formed prior to February 1, 2003. In accordance with the provisions of FIN 46, the Company determined that (i) the Capital Trust is a variable interest entity and (ii) the Company is not the primary beneficiary. Accordingly, the Company de-consolidated the Capital Trust as of December 27, 2003. The Company’s condensed consolidated balance sheet now reflects Foster Wheeler LLC’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures. The interest expense on the Debentures is presented on the condensed consolidated statement of operations and comprehensive loss as interest expense on subordinated deferrable interest debentures.
 
     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares, preferred shares and warrants to purchase common shares, or in some cases to purchase preferred shares, in exchange for a portion of the Trust Securities. See Note 3 for further details regarding the exchange offer.
 
     Summarized below is the condensed financial information of the Capital Trust.

50


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7.   Consolidating Financial Information – (Continued)
     
  C.   Trust Preferred Securities – (Continued)
         
Balance Sheet Data: September 24, 2004   September 26, 2003  
 
 
 
Non-current assets – subordinated deferrable interest debentures, net of valuation allowance of $5,700 and $159,600, respectively
$ 65,550   $ 15,400  
Non-current assets – accrued interest on subordinated deferrable interest debentures, net of valuation allowance of $21,361 and $33,334, respectively        
Long-term liabilities – mandatorily redeemable preferred trust securities   71,250     175,000  
Long-term liability – deferred accrued mandatorily redeemable preferred security distributions   21,361     33,334  
Net deficit   (27,061 )   (192,934 )
             
Income Statement Data for the three months ended:   September 24, 2004     September 26, 2003  
 
 
 
Interest income on subordinated deferrable interest debentures $
  $
 
Decrease/(increase) in valuation allowance   103,600     (23,450 )
Gain on equity-for-debt exchange   39,405      
Mandatorily redeemable preferred security distributions   4,752     4,584  
Net earnings/(loss)   138,253     (28,034 )
             
Income Statement Data for the nine months ended:   September 24, 2004     September 26, 2003  
 
 
 
Interest income on subordinated deferrable interest debentures $
  $
 
Decrease in valuation allowance   140,000     5,950  
Gain on equity-for-debt exchange   39,405      
Mandatorily redeemable preferred security distributions   14,445     13,443  
Net earnings/(loss)   164,960     (7,493 )
             
Cash Flow Data for the nine months ended:  
September 24, 2004
   
September 26, 2003
 
 
 
 
Cash flows from operating activities $
  $
 
Cash flows from investing activities  
   
 

     SFAS No. 114, “Accounting by Creditors for Impairment of a Loan,” states “a loan is impaired when, based on current information and events, it is probable that a creditor will be unable to collect all amounts due according to the contractual terms of the loan agreement.” SFAS No. 114 requires that the measurement of impairment be based on one of several methods including the loan’s observable market price. The Capital Trust has established a valuation allowance on the subordinated deferrable interest debentures and related interest income receivable from Foster Wheeler LLC based on Foster Wheeler Ltd.’s and Foster Wheeler LLC’s financial condition and the decision to exercise the right to defer payments on the debentures since January 15, 2002. The subordinated deferrable interest debentures and related interest income receivable and the mandatorily redeemable trust preferred securities are the only assets and liabilities of Capital Trust. As a result, the Capital Trust measures loan impairment based on the market price of the mandatorily redeemable trust preferred securities, which is deemed a proxy for the loan’s observable market price. The decrease in the valuation allowance for the three and nine months ended September 24, 2004 resulted from an increase in the market price of the mandatorily redeemable trust preferred securities. The market price per security of the Trust Securities was $23.00 as of September 24, 2004, $8.20 as of June 25, 2004, $3.00 as of December 26, 2003, $2.20 as of September 26, 2003, $5.55 as of June 27, 2003 and $1.35 as of December 27, 2002.

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7.   Consolidating Financial Information – (Continued)
     
  C.   Trust Preferred Securities – (Continued)
 
     Additionally, the Capital Trust recorded a gain on the exchange of its mandatorily redeemable preferred trust securities of $39,405 in the third quarter of 2004. The difference between the gain recognized by the Capital Trust of $39,405 and the gain recorded by the Foster Wheeler LLC of $66,357 is due to (1) a $34,626 loss recognized by the Capital Trust on the settlement of 59.3% of the subordinated deferrable interest debentures and the corresponding accrued interest and (2) transaction fees of $4,197 and the write off of unamortized issuance costs of $3,477 borne by Foster Wheeler LLC.
 
     The following represents summarized condensed consolidating financial information as of September 24, 2004 with respect to the financial position and for the three and nine months ended September 24, 2004 for results of operations and for the nine months ended September 24, 2004 for cash flows. The following summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the guarantors because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
     The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. and Foster Wheeler LLC are guarantors. Foster Wheeler LLC is a 100% owned indirect subsidiary of Foster Wheeler Ltd. The guarantees are full and unconditional and joint and several. The non-guarantor subsidiaries include Foster Wheeler Holdings Ltd. (previously known as Foreign Holdings Ltd.), the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other non-guarantor subsidiaries.

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7.   Consolidating Financial Information – (Continued)
     
  C.   Trust Preferred Securities – (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING BALANCE SHEET
September 24, 2004
                               
  Foster Wheeler Ltd.    
Foster Wheeler
LLC
   
Non-Guarantor
Subsidiaries
   
Eliminations
 
Consolidated
 
 

 

 

 

 

 
Assets
                             
                               
Cash and cash equivalents $   $   $ 286,375   $   $ 286,375  
Accounts and notes receivable, net   416,173     173,641     398,567     (494,814 )   493,567  
Contracts in process and inventories           215,138         215,138  
Other current assets           72,205         72,205  
 

 

 

 

 

 
      Total current assets   416,173     173,641     972,285     (494,814 )   1,067,285  
Investments in subsidiaries and others   (1,063,957 )   (632,786 )   (329,529 )   2,127,819     101,547  
Land, buildings & equipment, net           279,176         279,176  
Notes and accounts receivable – long-term   210,000     487,108     11,272     (697,108 )   11,272  
Intangible assets, net           119,733         119,733  
Asbestos-related insurance recovery receivable       398,992             398,992  
Other assets       6,179     284,160         290,339  
 

 

 

 

 

 
   TOTAL ASSETS $ (437,784 ) $ 433,134   $ 1,337,097   $ 935,897   $ 2,268,344  
 

 

 

 

 

 
                               
            Liabilities & Shareholders’ Deficit
                             
                               
Accounts payable and accrued expenses $ 436   $ 493,166   $ 587,700   $ (494,814 ) $ 586,488  
Estimated costs to complete long-term contracts           477,899         477,899  
Other current liabilities   (52 )   (1,085 )   216,104         214,967  
 

 

 

 

 

 
      Total current liabilities   384     492,081     1,281,703     (494,814 )   1,279,354  
Corporate and other debt       283,312     65,601         348,913  
Special-purpose project debt           109,026         109,026  
Pension, postretirement and other employee benefits           287,424         287,424  
Asbestos-related liability       436,490             436,490  
Other long-term liabilities and minority interest       213,863     636,473     (697,108 )   153,228  
Subordinated Robbins obligations           20,827         20,827  
Convertible subordinated notes   3,070                 3,070  
Subordinated deferrable interest debentures(*)       71,250             71,250  
 

 

 

 

 

 
   TOTAL LIABILITIES   3,454     1,496,996     2,401,054     (1,191,922 )   2,709,582  
 

 

 

 

 

 
Capital stock and paid-in capital   865,716     242,613     242,613     (485,226 )   865,716  
Accumulated deficit   (1,000,987 )   (1,000,508 )   (1,000,603 )   2,001,111     (1,000,987 )
Accumulated other comprehensive loss   (305,967 )   (305,967 )   (305,967 )   611,934     (305,967 )
 

 

 

 

 

 
   TOTAL SHAREHOLDERS’ DEFICIT   (441,238 )   (1,063,862 )   (1,063,957 )   2,127,819     (441,238 )
 

 

 

 

 

 
                               
   TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT $ (437,784 ) $ 433,134   $ 1,337,097   $ 935,897   $ 2,268,344  
 

 

 

 

 

 

(*) The subordinated deferrable interest debentures are due to the Capital Trust.

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7.   Consolidating Financial Information – (Continued)
     
  C.   Trust Preferred Securities – (Continued)
     
FOSTER WHEELER LTD. 

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)

Three Months Ended September 24, 2004

 
   
Foster Wheeler
Ltd.
   
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 

 

 

 

 

 
Operating revenues $   $   $ 720,554   $   $ 720,554  
Other income   3,188     13,907     11,849     (17,101 )   11,843  
 

 

 

 

 

 
                               
      Total revenues and other income   3,188     13,907     732,403     (17,101 )   732,397  
                               
                               
Cost of operating revenues           673,487         673,487  
Selling, general and administrative expenses           54,860         54,860  
Other deductions and minority interest   (1 )   113     8,509         8,621  
Loss on equity-for-debt exchange       164,910     10,031         174,941  
Interest expense*   3,197     18,516     21,862     (17,101 )   26,474  
Equity in net loss of subsidiaries   (215,462 )   (45,825 )   (169,632 )   430,919      
 

 

 

 

 

 
Loss before income taxes   (215,470 )   (215,457 )   (205,978 )   430,919     (205,986 )
Provision for income taxes           9,484         9,484  
 

 

 

 

 

 
                               
Net loss   (215,470 )   (215,457 )   (215,462 )   430,919     (215,470 )
                               
                               
Other comprehensive income:                              
     Foreign currency translation adjustments   7,730     7,730     7,730     (15,460 )   7,730  
     Minimum pension liability adjustment, net of $0 tax benefit                    
 

 

 

 

 

 
Net comprehensive loss $ (207,740 ) $ (207,727 ) $ (207,732 ) $ 415,459   $ (207,740 )
 

 

 

 

 

 

* Includes interest expense on subordinated deferrable interest debentures of $4,752.

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7.   Consolidating Financial Information – (Continued)
     
  C.   Trust Preferred Securities – (Continued)
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Nine Months Ended September 24, 2004
 
   
Foster Wheeler
Ltd.
   
Foster Wheeler
LLC
 
Non-Guarantor
Subsidiaries
 
Eliminations
 
Consolidated
 
 

 

 

 

 

 
Operating revenues $   $   $ 2,021,932   $   $ 2,021,932  
Other income   10,013     42,241     82,630     (52,271 )   82,613  
 

 

 

 

 

 
                               
      Total revenues and other income   10,013     42,241     2,104,562     (52,271 )   2,104,545  
                               
                               
Cost of operating revenues           1,793,628         1,793,628  
Selling, general and administrative expenses           168,502         168,502  
Other deductions and minority interest   1     292     36,874         37,167  
Loss on equity-for-debt exchange       164,910     10,031         174,941  
Interest expense*   10,036     54,045     65,744     (52,271 )   77,554  
Equity in net loss of subsidiaries   (189,909 )   (12,880 )   (177,006 )   379,795      
 

 

 

 

 

 
                               
Loss before income taxes   (189,933 )   (189,886 )   (147,223 )   379,795     (147,247 )
Provision for income taxes           42,686         42,686  
 

 

 

 

 

 
                               
Net loss   (189,933 )   (189,886 )   (189,909 )   379,795     (189,933 )
                               
                               
Other comprehensive loss:                              
   Foreign currency translation adjustments   (1,968 )   (1,968 )   (1,968 )   3,936     (1,968 )
Minimum pension liability adjustment, net of $0 tax benefit                    
 

 

 

 

 

 
Net comprehensive loss $ (191,901 ) $ (191,854 ) $ (191,877 ) $ 383,731   $ (191,901 )
 

 

 

 

 

 

* Includes interest expense on subordinated deferrable interest debentures of $14,445.

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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities – (Continued)
     
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 24, 2004
                     
  Foster Wheeler   Foster Wheeler   Non-Guarantor          
  Ltd.   LLC   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 
Cash Flows from Operating Activities                              
Net cash used by operating activities $ (24 ) $ (16,832 ) $ (13,771 ) $ (15,699 ) $ (46,326 )
 

 

 

 

 

 
                               
                               
Cash Flows from Investing Activities                              
Change in restricted cash           (12,200 )       (12,200 )
Capital expenditures           (7,477 )       (7,477 )
Proceeds from sale of assets           17,051         17,051  
Increase in short-term investments           (7,330 )       (7,330 )
 

 

 

 

 

 
Net cash used by investing activities           (9,956 )       (9,956 )
 

 

 

 

 

 
                               
Cash Flows from Financing Activities                              
Dividends to shareholders           (15,699 )   15,699      
Decrease in short-term debt           (121 )       (121 )
Proceeds from long-term debt       120,000             120,000  
Repayment of long-term debt       (128,163 )   (10,560 )       (138,723 )
Other   24     24,995     (27,682 )       (2,663 )
 

 

 

 

 

 
Net cash provided/(used) by financing activities   24     16,832     (54,062 )   15,699     (21,507 )
 

 

 

 

 

 
Effect of exchange rate changes on cash and cash equivalents           69         69  
 

 

 

 

 

 
Decrease in cash and cash equivalents           (77,720 )       (77,720 )
Cash and cash equivalents, beginning of period           364,095         364,095  
 

 

 

 

 

 
Cash and cash equivalents, end of period $   $   $ 286,375   $   $ 286,375  
 

 

 

 

 

 

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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities – (Continued)
     
     As previously noted, the Capital Trust was consolidated in the financial statements of the Company prior to December 27, 2003. Accordingly, the Trust Securities were presented as mandatorily redeemable preferred securities of subsidiary trust holding solely junior subordinated deferrable interest debentures in the condensed consolidated balance sheet. The accumulated undistributed quarterly distributions were presented on the condensed consolidated balance sheet as deferred accrued mandatorily redeemable preferred security distributions of subsidiary trust. The distributions expense on the Trust Securities was presented as mandatorily redeemable preferred security distributions of subsidiary trust on the condensed consolidated statement of operations and comprehensive loss.
 
     The following represents summarized condensed consolidating financial information as of December 26, 2003 with respect to the financial position, and for the three and nine months ended September 26, 2003 for results of operations and for the nine months ended September 26, 2003 for cash flows. The following summarized condensed consolidating financial information is presented in lieu of the financial statements of the 100% indirectly owned subsidiary guarantor and issuer because management does not believe that such separate financial statements and related disclosures would be material to investors.
 
     The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. is also a guarantor. The FW Preferred Capital Trust column presents the financial information of the issuer. The Guarantor Subsidiary column presents the financial information of Foster Wheeler LLC, but excludes that of Foster Wheeler Ltd., which is separately presented. The guarantees of Foster Wheeler Ltd. and Foster Wheeler LLC are full and unconditional and joint and several. The non-guarantor subsidiaries include Foster Wheeler Holdings (previously known as Foreign Holdings Ltd.), the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other non-guarantor subsidiaries.

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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities – (Continued)
     
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
December 26, 2003
 
        FW Preferred     Guarantor     Non-Guarantor              
  Foster Wheeler Ltd.   Capital Trust (1)     Subsidiary     Subsidiaries   Eliminations   Consolidated  
 
 
 

 

 
 
 
         Assets                                    
                                     
Cash and cash equivalents $   $   $   $ 364,095   $   $ 364,095  
Accounts and notes receivable, net           272,361     497,096     (213,043 )   556,414  
Contracts in process and inventories               173,293         173,293  
Other current assets               80,574         80,574  
 

 

 

 

 

 

 
      Total current assets           272,361     1,115,058     (213,043 )   1,174,376  
Investments in subsidiaries and others   (872,080 )       (919,588 )   146,231     1,744,088     98,651  
Land, buildings & equipment, net               309,615         309,615  
Notes and accounts receivable - long-term   210,000     175,000     575,118     6,716     (960,058 )   6,776  
Intangible assets, net               122,689         122,689  
Asbestos-related insurance recovery receivable           495,400             495,400  
Other assets           28,478     270,545         299,023  
 

 

 

 

 

 

 
   TOTAL ASSETS $ (662,080 ) $ 175,000   $ 451,769   $ 1,970,854   $ 570,987   $ 2,506,530  
 

 

 

 

 

 

 
                                     
         Liabilities & Shareholders’ Deficit                                    
                                     
Accounts payable and accrued expenses $ 412   $   $ 78,278   $ 821,015   $ (213,043 ) $ 686,662  
Estimated costs to complete long-term contracts               552,754         552,754  
Other current liabilities   (52 )       (1,085 )   135,481         134,344  
 

 

 

 

 

 

 
      Total current liabilities   360         77,193     1,509,250     (213,043 )   1,373,760  
Corporate and other debt           328,163     67,939         396,102  
Special-purpose project debt               119,281         119,281  
                                     
Pension, postretirement and other employee benefits
              295,133         295,133  
Asbestos-related liability           526,200             526,200  
Other long-term liabilities and minority interest           392,221     739,742     (960,058 )   171,905  
Subordinated Robbins obligations               111,589         111,589  
Convertible subordinated notes   210,000                     210,000  
Subordinated debt       175,000                 175,000  
 

 

 

 

 

 

 
   TOTAL LIABILITIES   210,360     175,000     1,323,777     2,842,934     (1,173,101 )   3,378,970  
 

 

 

 

 

 

 
Common stock and paid in capital   242,613         242,613     242,613     (485,226 )   242,613  
Accumulated deficit   (811,054 )       (810,622 )   (810,694 )   1,621,316     (811,054 )
Accumulated other comprehensive loss   (303,999 )       (303,999 )   (303,999 )   607,998     (303,999 )
 

 

 

 

 

 

 
   TOTAL SHAREHOLDERS’ DEFICIT   (872,440 )       (872,008 )   (872,080 )   1,744,088     (872,440 )
 

 

 

 

 

 

 
                                     
   TOTAL LIABILITIES AND SHAREHOLDERS’ DEFICIT $ (662,080 ) $ 175,000   $ 451,769   $ 1,970,854   $ 570,987   $ 2,506,530  
 

 

 

 

 

 

 


(1) For purposes of the condensed consolidated financial information, the FW Preferred Capital Trust has not reflected a valuation allowance on the intercompany note receivable from Foster Wheeler LLC because such allowance is not reflected in the condensed consolidated financial statements of Foster Wheeler Ltd.

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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities – (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE LOSS
Three Months Ended September 26, 2003
 
    Foster Wheeler     FW Preferred     Guarantor   Non-Guarantor              
    Ltd.     Capital Trust (1)     Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 

 

 
 
 
 
Operating revenues $   $   $   $ 886,573   $   $ 886,573  
Other income   3,413     4,584     22,147     9,646     (30,165 )   9,625  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   3,413     4,584     22,147     896,219     (30,165 )   896,198  
                                     
                                     
Cost of operating revenues               806,494         806,494  
Selling, general and administrative expenses               45,978         45,978  
Other deductions and minority interest           46     39,343         39,389  
Interest expense*   3,434     4,584     17,361     30,734     (30,165 )   25,948  
Equity in net (loss)/earnings of subsidiaries   (26,876 )       (31,612 )   4,740     53,748      
 

 

 

 

 

 

 
                                     
Loss before income taxes   (26,897 )       (26,872 )   (21,590 )   53,748     (21,611 )
Provision for income taxes               5,286         5,286  
 

 

 

 

 

 

 
                                     
Net loss   (26,897 )       (26,872 )   (26,876 )   53,748     (26,897 )
                                     
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustments   (415 )       (415 )   (415 )   830     (415 )
                                     
Minimum pension liability adjustment, net of $0 tax benefit
                       
 

 

 

 

 

 

 
Net comprehensive loss $ (27,312 )  $   $ (27,287 ) $ (27,291 ) $ 54,578   $ (27,312 )
 

   
 

 

 

 

 
                                     

                                   
*   Includes mandatorily redeemable preferred security distributions of subsidiary trust of $4,584.
   
(1)   For purposes of the condensed consolidated financial information, the FW Preferred Capital Trust has not reflected a valuation allowance on the intercompany note receivable from Foster Wheeler LLC because such allowance is not reflected in the condensed consolidated financial statements of Foster Wheeler Ltd.

59


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7.   Consolidating Financial Information – (Continued)
   
  C.   Trust Preferred Securities – (Continued)
     
     FOSTER WHEELER LTD.
 
     CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE LOSS
Nine Months Ended September 26, 2003
 
  Foster Wheeler     FW Preferred           Guarantor   Non-Guarantor              
    Ltd.     Capital Trust (1)           Subsidiary   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 

 
Operating revenues $   $   $   $ 2,592,903   $   $ 2,592,903  
     Other income   10,238     13,443     49,482     50,034     (73,228 )   49,969  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   10,238     13,443     49,482     2,642,937     (73,228 )   2,642,872  
                                     
                                     
Cost of operating revenues               2,392,838         2,392,838  
Selling, general and administrative expenses               145,106         145,106  
Other deductions and minority interest   5         101     90,559         90,665  
Interest expense*   10,303     13,443     45,695     74,426     (73,228 )   70,639  
Equity in net (loss)/earnings of subsidiaries   (75,985 )       (79,659 )   3,686     151,958      
 

 

 

 

 

 

 
                                     
Loss before income taxes   (76,055 )       (75,973 )   (56,306 )   151,958     (56,376 )
Provision for income taxes               19,679         19,679  
 

 

 

 

 

 

 
                                     
Net loss   (76,055 )       (75,973 )   (75,985 )   151,958     (76,055 )
                                     
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustments   (1,131 )       (1,131 )   (1,131 )   2,262     (1,131 )
Minimum pension liability adjustment, net of $0 tax benefit
  (13,511 )       (13,511 )   (13,511 )   27,022     (13,511 )
 

 

 

 

 

 

 
Net comprehensive loss $ (90,697 ) $   $ (90,615 ) $ (90,627 ) $ 181,242   $ (90,697 )
 

 

 

 

 

 

 
                                     

*   Includes mandatorily redeemable preferred security distributions of subsidiary trust of $13,443.
   
(1)   For purposes of the condensed consolidated financial information, the FW Preferred Capital Trust has not reflected a valuation allowance on the intercompany note receivable from Foster Wheeler LLC because such allowance is not reflected in the condensed consolidated financial statements of Foster Wheeler Ltd.

60


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7. Consolidating Financial Information – (Continued)
   
  C. Trust Preferred Securities – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 26, 2003
 
  Foster Wheeler   FW Preferred   Guarantor   Non-Guarantor          
  Ltd.   Capital Trust   Subsidiary   Subsidiaries   Eliminations   Consolidated  
 
 
 
 
 
 
 
Cash Flows from Operating Activities                                    
Net cash used by                                    
   operating activities $ (70 ) $   $ (1,270 ) $ (17,001 ) $   $ (18,341 )
 

 

 

 

 

 

 
                                     
                                     
Cash Flows from Investing Activities                                    
Change in restricted cash               39,581         39,581  
Capital expenditures               (10,972 )       (10,972 )
Proceeds from sale of assets               80,290         80,290  
Increase in short-term investments               (7,361 )       (7,361 )
 

 

 

 

 

 

 
Net cash provided by                                    
      investing activities               101,538         101,538  
 

 

 

 

 

 

 
                                     
                                     
Cash Flows from Financing Activities                                    
Dividends to shareholders                        
Decrease in short-term debt               (14,826 )       (14,826 )
Repayment of long-term debt           (11,444 )   (8,822 )       (20,266 )
Other   70         12,714     (15,663 )       (2,879 )
 

 

 

 

 

 

 
Net cash provided/(used) by                                    
      financing activities   70         1,270     (39,311 )       (37,971 )
 

 

 

 

 

 

 
                                     
                                     
Effect of exchange rate changes on                                    
      cash and cash equivalents               18,172         18,172  
 

 

 

 

 

 

 
Increase in cash and                                    
      cash equivalents               63,398         63,398  
Cash and cash equivalents,                                    
      beginning of period               344,305         344,305  
 

 

 

 

 

 

 
Cash and cash equivalents,                                    
      end of period $   $   $   $ 407,703   $   $ 407,703  
 

 

 

 

 

 

 

61


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7. Consolidating Financial Information – (Continued)
     
  D. 2011 Senior Notes-Series A
 
     In conjunction with the equity-for-debt exchange offer, Foster Wheeler LLC issued new 2011 Senior Notes-Series A in exchange for a portion of its 2005 Senior Notes. See Note 3 for further details regarding the exchange offer.
 
     The 2011 Senior Notes-Series A are fully and unconditionally guaranteed by Foster Wheeler Ltd. and the following companies: Continental Finance Company Ltd., Energy Holdings, Inc., Equipment Consultants, Inc., Financial Services S.a.r.l., Foster Wheeler Holdings, Ltd., Foster Wheeler Asia Limited, Foster Wheeler Capital & Finance Corporation, Foster Wheeler Constructors, Inc., Foster Wheeler Development Corporation, FW Energie B.V., Foster Wheeler Energy Corporation, Foster Wheeler Energy Manufacturing, Inc., Foster Wheeler Energy Services, Inc., Foster Wheeler Enviresponse, Inc., Foster Wheeler Environmental Corporation, Foster Wheeler Europe Limited, Foster Wheeler Facilities Management, Inc., Foster Wheeler Inc., Foster Wheeler Intercontinental Corporation, Foster Wheeler International Corporation, Foster Wheeler International Holdings, Inc., Foster Wheeler Middle East Corporation, Foster Wheeler North America Corp. (formerly known as Foster Wheeler Power Group, Inc.), Foster Wheeler Power Corporation, Foster Wheeler Power Systems, Inc., Foster Wheeler Pyropower, Inc., Foster Wheeler Real Estate Development Corporation, Foster Wheeler Realty Services, Inc., Foster Wheeler USA Corporation, Foster Wheeler Virgin Islands, Inc., Foster Wheeler Zack, Inc., FW Hungary Licensing Limited Liability Company, FW Mortshal, Inc., HFM International, Inc., PGI Holdings, Inc., Process Consultants, Inc., Pyropower Operating Services Company, Inc. and Perryville III Trust. Each of the guarantees is full and unconditional and joint and several. Foster Wheeler LLC and each of the subsidiary guarantors are 100% owned, directly or indirectly, by Foster Wheeler Ltd. The summarized consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the subsidiary guarantors and issuer because management does not believe that such separate financial statements and related disclosures would be material to investors. The following represents summarized condensed consolidating financial information as of September 24, 2004 and December 26, 2003 with respect to the financial position, and for the three and nine months ended September 24, 2004 and September 26, 2003 for results of operations and for the nine months ended September 24, 2004 and September 26, 2003 for cash flows.
 
     The Foster Wheeler Ltd. column presents the parent company’s financial information. Foster Wheeler Ltd. is also a guarantor. The Foster Wheeler LLC column presents the issuer’s financial information. The Guarantor Subsidiaries column presents the financial information of all guarantors excluding that of Foster Wheeler Ltd., which is separately presented. The guarantor subsidiaries include the results of Foster Wheeler Holdings Ltd. (formerly known as Foreign Holdings Ltd.), the parent of Foster Wheeler LLC. Foster Wheeler LLC owns, directly or indirectly, the other guarantor subsidiaries and non-guarantor subsidiaries.
 
     Under the terms of the 2011 Senior Notes-Series A indenture, the Company has the option to add other wholly owned subsidiaries as guarantors in the future to avoid increases in the interest rate. The interest rate could increase up to 1% should the Company elect not to provide the additional guarantor subsidiaries.

62


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7. Consolidating Financial Information – (Continued)
     
  D. 2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
September 24, 2004
 
      Foster Wheeler   Guarantor   Non-Guarantor              
  Foster Wheeler Ltd.   LLC   Subsidiaries   Subsidiaries     Eliminations     Consolidated  
 
 
 
 
   
   
 
Assets                                    
                                     
Cash and cash equivalents $   $   $ 29,240   $ 257,135   $   $ 286,375  
Accounts and notes receivable, net   416,173     173,641     102,423     652,469     (851,139 )   493,567  
Contracts in process and inventories           53,058     171,946     (9,866 )   215,138  
Investment and advances           60,667         (60,667 )    
Other current assets           1,043     71,162         72,205  
 

 

 

 

 

 

 
      Total current assets   416,173     173,641     246,431     1,152,712     (921,672 )   1,067,285  
Investments in subsidiaries and others   (1,063,957 )   (632,786 )   (160,239 )   141,704     1,816,825     101,547  
Land, buildings & equipment, net           43,245     235,931         279,176  
Notes and accounts receivable — long-term   210,000     487,108     126,186     90,397     (902,419 )   11,272  
Intangible assets, net           99,650     20,083         119,733  
Asbestos-related insurance recovery receivable       398,992                 398,992  
Other assets       6,179     81,663     202,497         290,339  
 

 

 

 

 

 

 
   TOTAL ASSETS $ (437,784 ) $ 433,134   $ 436,936   $ 1,843,324   $ (7,266 ) $ 2,268,344  
 

 

 

 

 

 

 
                                     
Liabilities & Shareholders’ (Deficit)/Equity                                    
                                     
Accounts payable and accrued expenses $ 436   $ 493,166   $ 528,190   $ 425,701   $ (861,005 ) $ 586,488  
Estimated costs to complete long-term contracts           80,462     397,437         477,899  
Other current liabilities   (52 )   (1,085 )   16,935     199,169         214,967  
 

 

 

 

 

 

 
      Total current liabilities   384     492,081     625,587     1,022,307     (861,005 )   1,279,354  
Corporate and other debt       283,312     44,621     20,980         348,913  
Special-purpose project debt               109,026         109,026  
Pension, postretirement and other employee                                    
   benefits           192,908     94,516         287,424  
Asbestos-related liability       436,490                 436,490  
Other long-term liabilities and minority interest       213,863     616,950     239,984     (917,569 )   153,228  
Subordinated Robbins obligations           20,827             20,827  
Convertible subordinated notes   3,070                     3,070  
Subordinated deferred interest debentures       71,250                 71,250  
 

 

 

 

 

 

 
   TOTAL LIABILITIES   3,454     1,496,996     1,500,893     1,486,813     (1,778,574 )   2,709,582  
 

 

 

 

 

 

 
Capital stock and paid-in capital   865,716     242,613     242,613     390,140     (875,366 )   865,716  
Accumulated (deficit)/retained earnings   (1,000,987 )   (1,000,508 )   (1,000,603 )   158,642     1,842,469     (1,000,987 )
Accumulated other comprehensive loss   (305,967 )   (305,967 )   (305,967 )   (192,271 )   804,205     (305,967 )
 

 

 

 

 

 

 
   TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY   (441,238 )   (1,063,862 )   (1,063,957 )   356,511     1,771,308     (441,238 )
 

 

 

 

 

 

 
   TOTAL LIABILITIES AND SHAREHOLDERS’                                    
   (DEFICIT)/EQUITY $ (437,784 ) $ 433,134   $ 436,936   $ 1,843,324   $ (7,266 ) $ 2,268,344  
 

 

 

 

 

 

 

63


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7. Consolidating Financial Information – (Continued)
     
  D. 2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING BALANCE SHEET
December 26, 2003
 
  Foster Wheeler     Foster Wheeler     Guarantor     Non-Guarantor              
  Ltd.     LLC     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
 
   
   
   
   
   
 
Assets                                              
                                               
Cash and cash equivalents $     $     $ 33,161     $ 330,934     $     $ 364,095  
Accounts and notes receivable, net         272,361       113,559       777,142       (606,648 )     556,414  
Contracts in process and inventories               121,527       60,876       (9,110 )     173,293  
Investment and advances               88,641             (88,641 )      
Other current assets               4,359       76,215             80,574  
 

   

   

   

   

   

 
      Total current assets         272,361       361,247       1,245,167       (704,399 )     1,174,376  
Investments in subsidiaries and others   (872,080 )     (919,588 )     375,116       138,896       1,376,307       98,651  
Land, buildings & equipment, net               64,315       245,300             309,615  
Notes and accounts receivable — long-term   210,000       575,118       114,508       258,490       (1,151,340 )     6,776  
Intangible assets, net               101,664       21,025             122,689  
Asbestos-related insurance recovery receivable         495,400                         495,400  
Other assets         28,478       83,898       186,647             299,023  
 

   

   

   

   

   

 
   TOTAL ASSETS $ (662,080 )   $ 451,769     $ 1,100,748     $ 2,095,525     $ (479,432 )   $ 2,506,530  
 

   

   

   

   

   

 
                                               
Liabilities & Shareholders’ (Deficit)/Equity                                              
                                               
Accounts payable and accrued expenses $ 412     $ 78,278     $ 706,397     $ 517,333     $ (615,758 )   $ 686,662  
Estimated costs to complete long-term contracts               162,168       390,586             552,754  
Other current liabilities   (52 )     (1,085 )     14,385       121,096             134,344  
 

   

   

   

   

   

 
      Total current liabilities   360       77,193       882,950       1,029,015       (615,758 )     1,373,760  
Corporate and other debt         328,163       44,120       23,819             396,102  
Special-purpose project debt                     119,281             119,281  
Pension, postretirement and other employee                                              
   benefits               216,281       78,852             295,133  
Asbestos-related liability         526,200                         526,200  
Other long-term liabilities and minority interest         392,221       717,888       228,401       (1,166,605 )     171,905  
Subordinated Robbins obligations               111,589                   111,589  
Convertible subordinated notes   210,000                               210,000  
Preferred trust securities                     175,000             175,000  
 

   

   

   

   

   

 
   TOTAL LIABILITIES   210,360       1,323,777       1,972,828       1,654,368       (1,782,363 )     3,378,970  
 

   

   

   

   

   

 
Common stock and paid-in capital   242,613       242,613       242,613       465,451       (950,677 )     242,613  
Accumulated (deficit)/retained earnings   (811,054 )     (810,622 )     (810,694 )     174,312       1,447,004       (811,054 )
Accumulated other comprehensive loss   (303,999 )     (303,999 )     (303,999 )     (198,606 )     806,604       (303,999 )
 

   

   

   

   

   

 
TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY
  (872,440 )     (872,008 )     (872,080 )     441,157       1,302,931       (872,440 )
 

   

   

   

   

   

 
   TOTAL LIABILITIES AND SHAREHOLDERS’ (DEFICIT)/EQUITY $ (662,080 )   $ 451,769     $ 1,100,748     $ 2,095,525     $ (479,432 )   $ 2,506,530  
 

   

   

   

   

   

 

64


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7. Consolidating Financial Information – (Continued)
     
  D. 2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.
 
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Three Months Ended September 24, 2004
 
  Foster Wheeler     Foster Wheeler     Guarantor     Non-Guarantor              
  Ltd.     LLC     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
 
   
   
   
   
   
 
                                               
Operating revenues $     $     $ 125,198     $ 612,907     $ (17,551 )   $ 720,554  
Other income   3,188       13,907       6,321       15,905       (27,478 )     11,843  
 

   

   

   

   

   

 
      Total revenues and other income   3,188       13,907       131,519       628,812       (45,029 )     732,397  
                                               
                                               
Cost of operating revenues               107,838       583,200       (17,551 )     673,487  
Selling, general and administrative expenses               18,438       36,422             54,860  
Other deductions and minority interest   (1 )     113       2,042       11,413       (4,946 )     8,621  
Loss on equity-for-debt exchange         164,910       10,031                   174,941  
Interest expense *   3,197       18,516       21,805       5,488       (22,532 )     26,474  
Equity in net loss of subsidiaries   (215,462 )     (45,825 )     (183,600 )           444,887        
 

   

   

   

   

   

 
Loss before income taxes   (215,470 )     (215,457 )     (212,235 )     (7,711 )     444,887       (205,986 )
Provision for income taxes               3,227       6,257             9,484  
 

   

   

   

   

   

 
Net loss   (215,470 )     (215,457 )     (215,462 )     (13,968 )     444,887       (215,470 )
                                               
                                               
Other comprehensive income:                                              
   Foreign currency translation adjustments   7,730       7,730       7,730       5,587       (21,047 )     7,730  
   Minimum pension liability adjustment,                                              
      net of $0 tax benefit                                  
 

   

   

   

   

   

 
Net comprehensive loss $ (207,740 )   $ (207,727 )   $ (207,732 )   $ (8,381 )   $ 423,840     $ (207,740 )
 

   

   

   

   

   

 

* Includes interest expense on subordinated deferrable interest debentures of $4,752.

65


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7. Consolidating Financial Information – (Continued)
     
  D.   2011 Senior Notes-Series A – (Continued)
    
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE INCOME/(LOSS)
Nine Months Ended September 24, 2004
 
 
Foster Wheeler
 
Foster Wheeler
 
Guarantor
 
Non-Guarantor
             
 
Ltd.
 
LLC
 
Subsidiaries
 
Subsidiaries
 
Eliminations
 
Consolidated
 
 
 

 
 
 
 
 
Operating revenues $   $   $ 374,128   $ 1,720,284   $ (72,480 ) $ 2,021,932  
Other income   10,013     42,241     43,199     73,298     (86,138 )   82,613  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   10,013     42,241     417,327     1,793,582     (158,618 )   2,104,545  
                                     
Cost of operating revenues           288,406     1,577,702     (72,480 )   1,793,628  
Selling, general and administrative expenses           57,523     110,979         168,502  
Other deductions and minority interest   1     292     25,670     29,568     (18,364 )   37,167  
Loss on equity-for-debt exchange       164,910     10,031             174,941  
Interest expense *   10,036     54,045     65,789     15,458     (67,774 )   77,554  
Equity in net loss of subsidiaries   (189,909 )   (12,880 )   (154,941 )       357,730      
 

 

 

 

 

 

 
(Loss)/earnings before income taxes   (189,933 )   (189,886 )   (185,033 )   59,875     357,730     (147,247 )
Provision for income taxes           4,876     37,810         42,686  
 

 

 

 

 

 

 
Net (loss)/earnings   (189,933 )   (189,886 )   (189,909 )   22,065     357,730     (189,933 )
                                     
Other comprehensive (loss)/income:                                    
   Foreign currency translation adjustments   (1,968 )   (1,968 )   (1,968 )   6,334     (2,398 )   (1,968 )
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit                        
 

 

 

 

 

 

 
Net comprehensive (loss)/income $ (191,901 ) $ (191,854 ) $ (191,877 ) $ 28,399   $ 355,332   $ (191,901 )
 

 

 

 

 

 

 

* Includes interest expense on subordinated deferrable interest debentures of $14,445. 

66


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7.   Consolidating Financial Information – (Continued)
     
  D.   2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE (LOSS)/INCOME
Three Months Ended September 26, 2003
 
 
Foster Wheeler
   
Foster Wheeler
 
Guarantor
 
Non-Guarantor
             
 
Ltd.
   
LLC
 
Subsidiaries
 
Subsidiaries
 
Eliminations
 
Consolidated
 
 

 

 

 

 

 

 
Operating revenues $   $   $ 224,631   $ 678,389   $ (16,447 ) $ 886,573  
Other income   3,413     22,147     9,095     15,275     (40,305 )   9,625  
 

 

 

 

 

 

 
                                     
      Total revenues and other income   3,413     22,147     233,726     693,664     (56,752 )   896,198  
                                     
Cost of operating revenues           200,716     622,225     (16,447 )   806,494  
Selling, general and administrative expenses           18,237     27,741         45,978  
Other deductions and minority interest       46     32,900     14,554     (8,111 )   39,389  
Interest expense *   3,434     17,361     27,808     9,539     (32,194 )   25,948  
Equity in net (loss)/earnings of subsidiaries   (26,876 )   (31,612 )   18,101         40,387      
 

 

 

 

 

 

 
(Loss)/earnings before income taxes   (26,897 )   (26,872 )   (27,834 )   19,605     40,387     (21,611 )
Provision for income taxes           (958 )   6,244         5,286  
 

 

 

 

 

 

 
Net (loss)/earnings   (26,897 )   (26,872 )   (26,876 )   13,361     40,387     (26,897 )
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustments   (415 )   (415 )   (415 )   (42 )   872     (415 )
   Minimum pension liability adjustment,                                    
      net of $0 tax benefit                        
 

 

 

 

 

 

 
Net comprehensive (loss)/income $ (27,312 ) $ (27,287 ) $ (27,291 ) $ 13,319   $ 41,259   $ (27,312 )
 

 

 

 

 

 

 

* Includes mandatorily redeemable preferred security distributions of subsidiary trust of $4,584.

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7.   Consolidating Financial Information – (Continued)
     
  D.   2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS AND COMPREHENSIVE (LOSS)/INCOME
Nine Months Ended September 26, 2003
                                 
   
Foster Wheeler
       
Guarantor
 
Non-Guarantor
             
   
Ltd.
 
Foster Wheeler LLC
 
Subsidiaries
 
Subsidiaries
 
Eliminations
 
Consolidated
 
 

 

 

 

 

 

 
                                     
Operating revenues $   $   $ 740,239   $ 1,914,746   $ (62,082 ) $ 2,592,903  
Other income   10,238     49,482     47,717     47,264     (104,732 )   49,969  
 

 

 

 

 

 

 
      Total revenues and other income   10,238     49,482     787,956     1,962,010     (166,814 )   2,642,872  
                                     
Cost of operating revenues           707,445     1,747,475     (62,082 )   2,392,838  
Selling, general and administrative expenses           62,617     82,489         145,106  
Other deductions and minority interest   5     101     70,370     45,065     (24,876 )   90,665  
Interest expense *   10,303     45,695     64,816     29,681     (79,856 )   70,639  
Equity in net (loss)/earnings of subsidiaries   (75,985 )   (79,659 )   41,948         113,696      
 

 

 

 

 

 

 
(Loss)/earnings before income taxes   (76,055 )   (75,973 )   (75,344 )   57,300     113,696     (56,376 )
Provision for income taxes           641     19,038         19,679  
 

 

 

 

 

 

 
Net (loss)/earnings   (76,055 )   (75,973 )   (75,985 )   38,262     113,696     (76,055 )
                                     
Other comprehensive loss:                                    
   Foreign currency translation adjustments   (1,131 )   (1,131 )   (1,131 )   (1,171 )   3,433     (1,131 )
   Minimum pension Liability adjustment,                                    
      net of $0 tax benefit   (13,511 )   (13,511 )   (13,511 )       27,022     (13,511 )
 

 

 

 

 

 

 
Net comprehensive (loss)/income $ (90,697 ) $ (90,615 ) $ (90,627 ) $ 37,091   $ 144,151   $ (90,697 )
 

 

 

 

 

 

 

*  Includes mandatorily redeemable preferred security distributions of subsidiary trust of $13,443.

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7.   Consolidating Financial Information – (Continued)
     
  D.   2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 24, 2004
                         
  Foster Wheeler   Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   LLC   Subsidiaries   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 

 
Cash Flows from Operating Activities                                    
Net cash (used)/provided by operating activities $ (24 ) $ (16,832 ) $ (13,263 ) $ 36,300   $ (52,507 ) $ (46,326 )
 

 

 

 

 

 

 
Cash Flows from Investing Activities                                    
Change in restricted cash           22     (12,222 )       (12,200 )
Capital expenditures           554     (8,031 )       (7,477 )
Proceeds from sale of assets           16,709     342         17,051  
(Increase)/decrease in investment and advances           27,974     (27,974 )        
Increase in short-term investments               (7,330 )       (7,330 )
 

 

 

 

 

 

 
Net cash provided/(used) by investing activities           45,259     (55,215 )       (9,956 )
 

 

 

 

 

 

 
                                     
Cash Flows from Financing Activities                                    
Dividends to shareholders               (52,507 )   52,507      
Decrease in short-term debt               (121 )       (121 )
Proceeds from long-term debt       120,000                 120,000  
Repayment of long-term debt       (128,163 )       (10,560 )       (138,723 )
Other   24     24,995     (36,174 )   8,492         (2,663 )
 

 

 

 

 

 

 
Net cash provided/(used) by financing activities   24     16,832     (36,174 )   (54,696 )   52,507     (21,507 )
 

 

 

 

 

 

 
                                     
Effect of exchange rate changes on cash and cash equivalents           257     (188 )       69  
 

 

 

 

 

 

 
Decrease in cash and cash equivalents           (3,921 )   (73,799 )       (77,720 )
Cash and cash equivalents, beginning of period           33,161     330,934         364,095  
 

 

 

 

 

 

 
Cash and cash equivalents, end of period $   $   $ 29,240   $ 257,135   $   $ 286,375  
 

 

 

 

 

 

 

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7. Consolidating Financial Information – (Continued)
     
  D.   2011 Senior Notes-Series A – (Continued)
 
FOSTER WHEELER LTD.

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 26, 2003
                         
  Foster Wheeler   Foster Wheeler   Guarantor   Non-Guarantor          
  Ltd.   LLC   Subsidiaries   Subsidiaries   Eliminations   Consolidated  
 

 

 

 

 

 

 
Cash Flows from Operating Activities                                    
Net cash (used)/provided by operating activities $ (70 ) $ (1,270 ) $ (173,081 ) $ 167,752   $ (11,672 ) $ (18,341 )
 

 

 

 

 

 

 
                                     
Cash Flows from Investing Activities                                    
Change in restricted cash           15,393     24,188         39,581  
Capital expenditures           (886 )   (10,086 )       (10,972 )
Proceeds from sale of assets           78,928     1,362         80,290  
Increase in short-term investments               (7,361 )       (7,361 )
 

 

 

 

 

 

 
Net cash provided by investing activities           93,435     8,103         101,538  
 

 

 

 

 

 

 
                                     
Cash Flows from Financing Activities                                    
Dividends to shareholders               (11,672 )   11,672      
Decrease in short-term debt               (14,826 )       (14,826 )
Repayment of long-term debt       (11,444 )   376     (9,198 )       (20,266 )
Other   70     12,714     92,367     (108,030 )       (2,879 )
 

 

 

 

 

 

 
Net cash provided/(used) by financing activities   70     1,270     92,743     (143,726 )   11,672     (37,971 )
 

 

 

 

 

 

 
                                     
Effect of exchange rate changes on cash and cash equivalents           958     17,214         18,172  
 

 

 

 

 

 

 
Increase in cash and cash equivalents           14,055     49,343         63,398  
Cash and cash equivalents, beginning of period           20,962     323,343         344,305  
 

 

 

 

 

 

 
Cash and cash equivalents, end of period $   $   $ 35,017   $ 372,686   $   $ 407,703  
 

 

 

 

 

 

 

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8.   Equity Interests
   
     The Company owns non-controlling equity interests in three cogeneration projects and one waste-to-energy project, three of which are located in Italy and one in Chile. Two of the projects in Italy are each 42% owned while the third is 49% owned. The project in Chile is 85% owned by the Company. The Company does not have a controlling financial interest in the Chilean project. Following is summarized financial information for the Company’s equity affiliates.
 
  September 24, 2004   December 26, 2003  
 
 
 
  Italian   Chilean   Italian   Chilean  
  Projects   Project   Projects   Project  
 
 
 
 
 
Balance Sheet Data :                        
Current assets $ 113,791   $ 15,662   $ 95,977   $ 23,891  
Other assets (primarily buildings and equipment)   381,091     177,868     409,267     185,315  
Current liabilities   43,631     14,817     32,735     17,188  
Other liabilities (primarily long-term debt)   349,987     112,776     385,047     121,362  
Net assets   101,264     65,937     87,462     70,656  
                         
  September 24, 2004   September 26, 2003  
 
 
 
  Italian   Chilean   Italian   Chilean  
  Projects   Project   Projects   Project  
 
 
 
 
 
Income Statement Data for three months ended:                        
Total revenues $ 51,089   $ 10,493   $ 47,282   $ 9,614  
Gross earnings   15,010     4,955     12,892     5,245  
Income before income taxes   10,927     2,683     3,494     2,743  
Net earnings   6,586     2,125     4,217     1,953  
                         
  September 24, 2004   September 26, 2003  
 
 
 
  Italian   Chilean   Italian   Chilean  
  Projects   Project   Projects   Project  
 
 
 
 
 
Income Statement Data for nine months ended:                        
Total revenues $ 179,308   $ 30,668   $ 150,408   $ 28,757  
Gross earnings   46,137     15,267     38,083     15,587  
Income before income taxes   32,835     8,037     18,673     7,948  
Net earnings   19,846     6,361     12,651     6,273  

     As of and for the nine months ended September 24, 2004, the Company’s share of the net earnings and investment in the equity affiliates totaled $15,101 and $101,547, respectively, compared to $10,837 and $89,826 as of and for the nine months ended September 26, 2003. Dividends of $9,177 and $7,953 were received during the first nine months of 2004 and 2003, respectively. The Company has guaranteed certain performance obligations of these projects. The Company’s contingent obligations under the guarantees for three of the projects are approximately $1,800 in total. The contingent obligation for the fourth project is capped at approximately $9,100 over the twelve year life of the project’s financing; to date, no amounts have been paid under this guarantee. The Company has provided a $10,000 debt service reserve letter of credit providing liquidity should the performance of the Chilean Project be insufficient to cover the debt service payments. No amount has been drawn under the letter of credit.

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9.   Guarantees and Warranties
   
     The Company has provided indemnifications to third parties relating to businesses and/or assets the Company previously owned. Such indemnifications relate primarily to potential environmental and tax exposures for activities conducted by the Company prior to the sale.
 
    Carrying   Carrying  
    Amount of   Amount of  
  Maximum Liability as of   Liability as of  
  Potential September 24,   December 26,  
  Payment 2004   2003  
 
 

 

 
Environmental indemnifications No limit   $ 5,100   $ 5,300  
Tax indemnifications No limit   $   $  

     The Company provides for make good/warranty reserves on certain of its long-term contracts. Generally, these reserves are accrued over the life of the contract so that a sufficient balance is maintained to cover the exposures throughout the warranty period.

    Nine Months Ended  
   
 
    September 24, 2004   September 26, 2003  
   
 
 
Balance beginning of the period   $ 131,600   $ 81,900  
Accruals     19,900     40,700  
Settlements     (33,200 )   (5,400 )
Adjustments to provisions   (27,000 )   (10,800 )
 

 

 
Balance end of period   $ 91,300   $ 106,400  
   

 

 
               
10.   Income Taxes
   
     The difference between the statutory and effective tax rates in 2004 and 2003 results predominately from taxable income in certain jurisdictions (primarily non-U.S.) combined with a valuation allowance offsetting other loss benefits in other jurisdictions (primarily U.S.).
 
     As a result of the recently consummated equity-for-debt exchange offer discussed in Note 3, the Company will be subject to substantial limitations on the use of pre-exchange losses and credits to offset U.S. federal taxable income in any post-exchange year. Since a valuation allowance had already been reflected to offset these losses and credits, this limitation did not result in a write-off by the Company.
 
     On October 22, 2004, President Bush signed the American Jobs Creation Act of 2004 (the “Act”) into law. The Company is currently assessing the impact of the Act on its financial position, results of operations and cash flows.
 
11.   Sale of Certain Business Assets
   
     On March 7, 2003, the Company sold certain assets of its wholly owned subsidiary, Foster Wheeler Environmental Corporation, for sales proceeds then approximating $72,000. The Company recognized a gain of $15,300 on the sale, which was recorded in other income in the first quarter of 2003. The Company also retained approximately $8,000 of cash on hand at the time of the asset sale. The sales proceeds were subject to adjustment based on a net worth calculation to be finalized subsequent to the sale. During the third quarter 2003, the Company and the buyer agreed on a final net worth calculation that resulted in the Company returning $4,500 of the sales proceeds to the buyer over a six month time period. A total of $3,000 was returned by year-end 2003 and $1,500 was paid in February 2004. The net worth agreement had no impact on the pretax gain previously disclosed. With the payment in February, all transactions related to the sale have been concluded.

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     On March 31, 2003, the Company sold its interest in a corporate office building for net proceeds of approximately $7,900, which approximated the value of the Company’s investment. With the completion of this transaction, $1,445 of the net proceeds was used to prepay principal outstanding under the Senior Credit Facility in accordance with the terms of the facility as described in Note 1.
 
     In the first quarter of 2004, the Company entered into an agreement to sell a domestic corporate office building for estimated net cash proceeds of $17,000, which approximated carrying value. The Company recorded an impairment loss of $15,100 on this building in the third quarter of 2003 in anticipation of a sale. The carrying value of the building was included in land, buildings, and equipment on the condensed consolidated balance sheet as of December 26, 2003. The sale closed in the second quarter 2004 and generated net cash proceeds of $16,400. Of this amount, 50% has been prepaid to the Senior Credit Facility’s lenders in the second quarter 2004.
 
     In the first two quarters of 2004, the Company sold the development rights to certain power projects in Europe. The Company recorded an aggregate gain on the sales of $19,200 in the first two quarters of 2004, which were recorded in other income on the condensed consolidated statement of operations and comprehensive loss.
 
12.   Pension and Other Postretirement Benefits
   
     Components of net periodic benefit cost for the three and nine months ended September 24, 2004 and September 26, 2003 are as follows:
 
  Pension Benefits   Other Benefits  
 
 
 
  September 24,   September 26,   September 24,   September 26,  
Three Months Ended 2004   2003   2004   2003  
 
 
 
 
 
Service cost $ 6,426   $ 5,090   $ 33   $ 189  
Interest cost   12,300     11,549     1,144     2,313  
Expected return on plan assets   (11,952 )   (9,542 )        
Amortization of transition assets   19     18     (3 )   (3 )
Amortization of prior service cost   449     420     (1,188 )   (372 )
Other   5,191     7,962     460     (835 )
 

 

 

 

 
SFAS No. 87 - net periodic pension cost $ 12,433   $ 15,497   $ 446   $ 1,292  
SFAS No. 88 - cost       277          
 

 

 

 

 
Total net periodic pension cost $ 12,433   $ 15,774   $ 446   $ 1,292  
 

 

 

 

 
                         
  Pension Benefits   Other Benefits  
 
 
 
  September 24,   September 26,   September 24,   September 26,  
Nine Months Ended 2004   2003   2004   2003  
 
 
 
 
 
Service cost $ 19,284   $ 15,154   $ 244   $ 564  
Interest cost   36,893     34,581     3,903     6,938  
Expected return on plan assets   (35,850 )   (28,554 )        
Amortization of transition assets   56     52     (10 )   (9 )
Amortization of prior service cost   1,262     1,259     (3,560 )   (1,114 )
Other   15,672     23,849     1,776     (2,505 )
 

 

 

 

 
SFAS No. 87 - net periodic pension cost $ 37,317   $ 46,341   $ 2,353   $ 3,874  
SFAS No. 88 - cost       831          
 

 

 

 

 
Total net periodic pension cost $ 37,317   $ 47,172   $ 2,353   $ 3,874  
 

 

 

 

 

     On May 19, 2004, the FASB issued FSP No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004. In accordance with FSP No. 106-2, the Company concluded that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Act. Accordingly, the Company reflected the impact of the Act prospectively as of the start of the third quarter 2004. The impact of the Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.

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     The Company disclosed in its financial statements for the year ended December 26, 2003, that it expected to contribute $64,700 to its foreign and domestic pension plans in the year 2004. The Company currently projects that the expected pension contribution for 2004 for its domestic pension plans now approximates $29,200, as compared to $37,000 included in the estimate at December 26, 2003. The reduction is primarily the result of new pension funding legislation enacted in the United States. As of September 24, 2004, a total of $39,900 domestic and foreign contributions have been made.

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
(in thousands of dollars, except per share amounts)

     The following is management’s discussion and analysis of certain significant factors that have affected the financial condition and results of operations of the Company for the periods indicated below. This management’s discussion and analysis and other sections of this Report on Form 10-Q contain forward-looking statements that are based on management’s assumptions, expectations and projections about the various industries within which the Company operates. Such forward-looking statements by their nature involve a degree of risk and uncertainty. The Company cautions that a variety of factors, including but not limited to the following, could cause business conditions and results to differ materially from what is contained in forward-looking statements such as: changes in the rate of worldwide economic growth in the major international economies; changes in investment by the power, oil and gas, pharmaceutical, chemical/petrochemical and environmental industries; changes in financial condition of customers; changes in regulatory environment; changes in project design or schedules; contract cancellations; changes in trade, monetary and fiscal policies worldwide; currency fluctuations; war or terrorist attacks on facilities either owned or where equipment or services are or may be provided; outcomes of pending and future litigation including litigation regarding the Company’s liability for damages and insurance coverage for asbestos exposure; protection and validity of patents and other intellectual property rights and increasing competition by foreign and domestic companies; monetization of certain facilities; and recoverability of claims against customers.

     This discussion and analysis should be read in conjunction with the financial statements included on this Quarterly Report on Form 10-Q and the Annual Report on Form 10-K/A for the year ended December 26, 2003.

Overview

     The accompanying condensed consolidated financial statements and management’s discussion and analysis herein are prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business. The Company may not, however, be able to continue as a going concern (see “Liquidity and Capital Resources” and Note 1 to the condensed consolidated financial statements for additional going concern information).

     On September 24, 2004 the Company closed its equity-for-debt exchange offer (“exchange offer”) that significantly strengthened the Company’s balance sheet. The exchange offer reduced debt by $436,900, reduced the shareholders’ deficit by $448,200, is expected to reduce annual interest expense by approximately $28,000, and when combined with the proceeds from the issuance of new notes that were used to repay amounts that were outstanding under the Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011. A pretax charge of $174,900, relating primarily to the convertible subordinated notes, was recorded as required by SFAS 84 “Induced Conversions of Convertible Debt.” Of the $174,900 charge, $163,900 was non-cash. The subsequent offering period for the exchange offer expired on October 20, 2004 and resulted in an immaterial amount of additional tendered securities, the results of which will be recorded in the fourth quarter of 2004. See Note 3 to the condensed consolidated financial statements for additional details on the exchange offer.

     The Company operates through two main business groups – the Engineering & Construction Group (“E&C”), and the Global Power Group (“Global Power”), formerly known as the Energy Group. The corporate center, restructuring expenses and certain legacy liabilities (e.g. corporate debt) are included in the Corporate and Finance Group (“C&F”).

     The global markets in which the Company operates are largely dependent on overall economic growth and continue to be highly competitive. Consolidated new orders and backlog have declined from recent years, but the E&C markets served by the Company, including the chemical and petrochemical industries, have been active. The power markets served by Global Power remained depressed. See the E&C and Global Power Group discussions for additional financial details.

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     Consolidated new orders booked during the third quarter of 2004 were $280,600, down substantially from the $582,400 recorded for the same quarter in 2003. New orders booked for the first nine months of 2004 decreased $88,200, or 5%, when compared to the first nine months of 2003. Unfilled orders decreased by $469,300 during the third quarter and decreased $477,400 compared to the balance at year-end 2003. The decline in new orders for the quarter was driven by the E&C Group, while the decline in backlog from year-end 2003 is primarily the result of the Global Power Group. Increasing the level of new bookings and rebuilding profitable backlog is management’s top operating priority for the balance of 2004 and 2005.

     Six of the Company’s current portfolio of major projects (five power and one refinery project) were contracted on a lump-sum turnkey basis where the Company is responsible to deliver a completed facility per a date certain schedule. The Company also typically is responsible for certain post completion warranty obligations. Three of the projects are essentially completed, and two are forecast for completion in the first quarter of 2005. Project cost estimates are regularly re-evaluated throughout the contract period and adjustments to those estimates can significantly impact, both positively and negatively, earnings in a given period. As a result of this reevaluation process in the third quarter of 2004, twenty individual projects had final estimated profit revisions exceeding $500. These revisions resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third party materials and equipment at costs differing from previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty related costs. The net aggregate dollar value of the accrued contract loss resulting from these estimate changes during the third quarter of 2004 amounted to $12,300. Included in this amount are profit reversals and losses on lump-sum turnkey contracts, primarily in the Global Power Group’s European operations, of approximately $15,800. See the Global Power Group and Engineering & Construction Group discussions for additional details on contract earnings.

     Management expects that the number of lump-sum contracts and the number of countries where these projects will be executed will increase in the future. Lump-sum contracts are inherently risky because the Company agrees to the selling price at the time it enters into the contracts. Costs and execution schedules are based on estimates, and management assumes substantially all of the risks associated with completing the project as well as the post-completion warranty obligations. The Company established a Project Risk Management Group (“PRMG”) in the second quarter of 2002 to be responsible for reviewing proposals and work that has been contracted to evaluate the levels of risk acceptable to the Company. To date, no project has recorded losses where the PRMG reviewed the proposal prior to submission to the client. The Company’s management has decided that Global Power Group’s European operations will no longer undertake lump-sum turnkey projects on its own. Instead any such projects will be executed with the assistance of the Engineering & Construction Group, or a suitable third party partner.

     The Company reported a net loss for the quarter ending September 24, 2004 of $215,500, and $189,900 for the first nine months of 2004. Included in the quarter and year-to-date losses is a $174,900 pretax charge, $163,900 of which was non-cash, recorded in the C&F Group from the completion of the exchange offer. The E&C Group’s net earnings for the quarter were $7,600 led primarily by operations in Continental Europe. The Global Power Group’s net loss for the quarter was $20,800 caused by write-downs on three large lump-sum turnkey projects in the European Power operations.

     The E&C Group generated year-to-date net earnings of $66,000 led primarily by its international operations. Included in the E&C year-to-date earnings are pretax gains of $19,200 resulting from the sale of development rights to two power projects in Italy. The E&C Group’s Continental Europe office is currently providing engineering services to the first of these projects and is responsible for the full engineering, procurement and construction (“EPC”) for the second project on a lump-sum turnkey basis. The Global Power Group generated a year-to-date net loss $4,700 as losses in the European Power business unit more than offset the profitable operations in North America. The European Power losses resulted primarily from cost overruns on three major European EPC contracts executed under a lump-sum turnkey contract basis. Two of the projects are in the final acceptance phase and the third project is scheduled for completion the first quarter of 2005. The two projects nearing final acceptance experienced unforeseen operational problems discovered while testing the units during the third quarter. This led to delays in completing the projects, which increased project costs, and resulted in penalties for late completion. These cost increases in the third quarter more than offset the strong performance by North American Power during the second quarter of 2004 when project execution led to award of incentive bonuses on a major domestic power project, and where the execution and completion of two of the larger power projects were better than expected. Additionally, North America Power’s major lump-sum turnkey project passed its performance tests during the second quarter and successfully negotiated the elimination of all warranty obligations included in the original contract terms.

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     As noted above, the E&C net earnings for the year-to-date includes a $19,200 pretax gain on the sale of the development rights to two power projects in Italy. While the sales of the power project development rights are recorded as one-time gains, the business in Italy has historically developed and sold such project rights, and is continuing to actively develop other project rights that are expected to be offered for sale in the future. No additional sales of a similar nature are expected in 2004.

     The number of new asbestos claims received during the first three quarters of 2004 continues to be less than forecast at year-end 2003. While the reduced number of new claims has been relatively consistent throughout 2004, management does not believe sufficient data exists at this time to warrant a reduction in the projected asbestos liability. The Company continued its strategy of settling with asbestos insurance carriers by monetizing policies or arranging coverage in place agreements. One minor insurance settlement occurred in the third quarter and the year-to-date net pretax gain on asbestos insurance settlements totals $13,400.

     Expenses in respect of professional advisors working on the Company’s exchange offer continued to be significant during the quarter. Management expects the level of costs to decline now that the exchange offer has been completed, but anticipates the need to continue certain advisory services in the fourth quarter of 2004 as the Company seeks to arrange a new revolving credit agreement and letter of credit facility. See Summary of Charges for additional details.

     Cash and cash equivalents, short-term investments, and restricted cash totaled $371,900 at September 24, 2004. This reflects a decrease of $58,300 for the first nine months of 2004.

     The Company continues to carry high levels of debt in the United States, and the total U.S. operations, which include the corporate center, are cash flow negative and are expected to continue to be cash flow negative. The Company normally repatriates cash from its foreign operations and expects to continue to need to repatriate cash from its foreign operations in the future. Maintaining adequate domestic liquidity remains one of management’s priorities and its U.S. liquidity forecasts are updated on a weekly basis. These forecasts cover, among other analyses, existing cash balances; cash flows from operations; cash repatriations from non-U.S. subsidiaries; asset sales; collections of receivables and claims recoveries; working capital needs and unused credit line availability.

     Commercial operations under a retained Environmental contract commenced in January 2004. The Company funded the construction of this project which processes spent nuclear waste for the U.S. Department of Energy. Capital recovery and operating revenues are generated as the plant processes several streams of waste materials. In early October 2004, this project successfully processed the final quantities of the first stream of waste materials originally forecast to be processed throughout 2004 and into early 2005. All the capital recovery originally forecasted to be received from processing these materials has been collected and the project generated approximately $52,800 in cash flow through September 24, 2004. The project is not expected to generate any additional cash flow until it commences processing a new waste stream of materials in 2005.

     Management continues to forecast that sufficient cash will be available to fund the Company’s U.S. and foreign working capital needs until the maturity of the Senior Credit Facility in April 2005. The Company is currently seeking a new multi-year revolving credit agreement and letter of credit facility to replace the letters of credit currently outstanding under the existing Senior Credit Facility and to provide additional letters of credit capacity. As with any forecast, there can be no assurance that the cash amounts realized and/or timing of the cash flows will match the Company’s forecast. See “Liquidity and Capital Resources” for additional details.

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     Failure by the Company to achieve its cash flow forecast or to obtain a new revolving credit agreement and letter of credit facility plan on acceptable terms or at all could have a material adverse effect on the Company’s financial condition. These matters raise substantial doubt about the Company’s ability to continue as a going concern.

Results of Operations

Three and nine months ended September 24, 2004 compared to the three and nine months ended September 26, 2003:

    Three Months Ended     Nine Months Ended  
 
 
 
  September 24,   September 26,   September 24,   September 26,  
  2004   2003   2004   2003  
 
 
 
 
 
Revenues and other income $ 732,400   $ 896,200   $ 2,104,500   $ 2,642,900  
 

 

 

 

 
Loss before income taxes $ (206,000 ) $ (21,600 ) $ (147,200 ) $ (56,400 )
 

 

 

 

 
Net loss $ (215,500 ) $ (26,900 ) $ (189,900 ) $ (76,100 )
 

 

 

 

 

      In the three and nine months ended September 24, 2004, the Company recorded net pretax charges of $190,700 and $146,400, respectively, compared to $26,100 and $86,900 for the comparable periods ended September 26, 2003. These charges and (profits) are separately identified below to provide for a better comparison of results.

  Three Months Ended September 24, 2004   Nine Months Ended September 24, 2004  
 
 
 
    E&C     GPG     C&F     Total     E&C     GPG     C&F     Total  
 

 

 

 

 

 

 

 

 
1. (Gains) on asbestos settlements $   $   $   $   $   $   $ (13,400 ) $ (13,400 )
2. (Gains) on sale of assets                   (19,200 )           (19,200 )
3. Re-evaluation of project claim estimates                                
4. Re-evaluation of contract cost estimates   (8,200 )   20,500         12,300     (51,900 )   41,000         (10,900 )
5. Equity-for-debt exchange charge           174,900     174,900             174,900     174,900  
6. Restructuring and credit agreement costs           1,400     1,400             15,200     15,200  
7. Severance cost   700         100     800     1,300         100     1,400  
8. Pension curtailment/legacy                                
9. Legal settlements and other provisions   1,700     (400 )       1,300     1,700     (3,300 )       (1,600 )
 

 

 

 

 

 

 

 

 
   Total $ (5,800 ) $ 20,100   $ 176,400   $ 190,700   $ (68,100 ) $ 37,700   $ 176,800   $ 146,400  
 

 

 

 

 

 

 

 

 
                             
  Three Months Ended September 26, 2003   Nine Months Ended September 26, 2003  
 
 
 
    E&C     GPG     C&F     Total     E&C     GPG     C&F     Total  
 

 

 

 

 

 

 

 

 
1. (Gains) on asbestos settlements $   $   $   $   $   $   $   $  
2. (Gains)/losses on sale of assets           15,100     15,100     (15,300 )       15,100     (200 )
3. Re-evaluation of project claim estimates                   (2,500 )           (2,500 )
4. Re-evaluation of contract cost estimates   (3,700 )   300         (3,400 )   32,400     2,300         34,700  
5. Equity-for-debt exchange charge                                
6. Restructuring and credit agreement costs           12,800     12,800             33,300     33,300  
7. Severance cost   (600 )   1,200     500     1,100     3,200     4,500     2,000     9,700  
8. Pension curtailment/legacy   (600 )       1,900     1,300     (2,200 )       9,600     7,400  
9. Legal settlements and other provisions           (800 )   (800 )           4,500     4,500  
 

 

 

 

 

 

 

 

 
   Total $ (4,900 ) $ 1,500   $ 29,500   $ 26,100   $ 15,600   $ 6,800   $ 64,500   $ 86,900  
 

 

 

 

 

 

 

 

 
   

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  1.   In the first nine months of 2004, the Company entered into settlement and release agreements that resolve coverage litigation with certain asbestos insurance carriers. The Company recorded an aggregate gain on the settlements of $13,400 in the first nine months of 2004. The gain on the settlements was recorded in other income.
  2.   In the first two quarters of 2004, the Company sold development rights to certain power projects in Europe. The Company recorded an aggregate gain on the sales of $19,200, which was recorded in other income. In the third quarter of 2003, the Company recorded a $15,100 impairment loss in other deductions on the anticipated sale of a domestic corporate office building. In the first quarter of 2003, the Company sold certain assets of its wholly owned subsidiary, Foster Wheeler Environmental Corporation, resulting in a net gain of $15,300, which was recorded in other income.
  3.   In early July 2003, a subsidiary of the Company received $23,000 in settlement of a receivable dispute and corresponding claim from a client. A pretax gain of $2,500 associated with the anticipated claim recovery was recorded in the second quarter of 2003. The cash proceeds were received in the third quarter of 2003.
  4.   In the third quarter of 2004 and during the first nine months of 2004, the E&C businesses experienced positive changes in contract cost estimates of $8,200 and $51,900, respectively, due primarily to project performance. During the first nine months of 2004, the Global Power Group’s North American Power businesses earned several project incentive bonuses, experienced better than estimated execution on two large domestic projects, and successfully negotiated the elimination of all warranty risk on another major project. For the three-month and nine-month periods ended September 24, 2004, the North American Power business contracts generated profits of $5,800 and $26,000, respectively, while the European Power business, driven primarily from problems on an ongoing lump-sum turnkey power project in Europe, generated losses of $26,300 and $67,000. The E&C Group charge of $32,400 in the first nine months of 2003 was related to reserves recorded on three contracts retained by Foster Wheeler Environmental Corporation totaling $31,400, a reserve of $11,000 related to a Canadian fired heater contract and profit improvement relating to cost under-runs and a schedule bonus totaling $10,000 on a North American project. The E&C Group profit of $3,700 in the third quarter of 2003 was related to additional reserves recorded on three contracts retained by Foster Wheeler Environmental Corporation totaling $2,300, an additional reserve of $4,000 related to a Canadian fired heater contract and profit improvement relating to cost under-runs and a schedule bonus totaling $10,000 on a North American project. The Global Power Group recorded anticipated losses on contracts of $300 in the third quarter of 2003 and $7,000 in the second quarter of 2003 that was offset by the reduction of a project reserve in the first quarter of 2003 of $5,000, which was no longer required. The revaluations of estimates recorded in 2004 and 2003 were recorded in the cost of operating revenues.
  5.   The Company recorded a net charge of $174,900 on the equity-for-debt exchange in the third quarter of 2004, as described in Note 3 to the condensed consolidated financial statements.
  6.   Restructuring activities and credit agreement costs were recorded in other deductions.
  7.   Severance costs were recorded in cost of operating revenues for the E&C and Global Power Groups and in selling, general and administrative expenses for the C&F Group.
  8.   The 2003 amount primarily represents a curtailment charge due to the changes in the Company’s domestic defined benefit plans and increased net periodic pension charges as a result of the decrease in the discount rates used in the updated actuarial determination of such amounts. The amounts in 2003 were recorded in other deductions.
  9.   The (gains) and charges represent legal settlements and accruals for legal costs and were recorded in other income and other deductions.
     
Consolidated Operating Revenues
  September 24, 2004   September 26, 2003   $ Change   % Change  
 
 
 
 
 
Three Months Ended $ 720,600   $ 886,600   $ (166,000 ) (18.7 )%
Nine Months Ended $ 2,021,900   $ 2,592,900   $ (571,000 ) (22.0 )%

 

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The decline in consolidated operating revenues for the three and nine months ended September 24, 2004 and September 26, 2003 is primarily due to the completion of certain significant projects in the E&C Group’s operating units in North America and Europe, and to a lesser extent, the Global Power Group’s North American and European operating units. See the individual group discussions for additional details.

Consolidated Gross Earnings from Operations

  September 24, 2004   September 26, 2003   $ Change   % Change  
 
 
 
 
 
Three Months Ended $ 47,100   $ 80,100   $ (33,000 ) (41.2 )%
Nine Months Ended $ 228,300   $ 200,100   $ 28,200   14.1 %
                       

Gross earnings are equal to operating revenues minus the cost of operating revenues. The decrease for the three months ended September 24, 2004 results from charges detailed at the beginning of this Item 2 at the Global Power Group’s European operations. The increase in the nine months ended September 24, 2004 in consolidated gross earnings from operations is primarily the result of the contract profits earned in the second quarter of 2004 where contract performance bonuses and cost under runs were earned at the Global Power Group’s North American Power operations and at the Engineering & Construction Group’s European operations.

Consolidated Selling, General and Administrative Expenses

  September 24, 2004   September 26, 2003   $ Change   % Change  
 
 
 
 
 
Three Months Ended $ 54,900   $ 46,000   $ 8,900   19.3 %
Nine Months Ended $ 168,500   $ 145,100   $ 23,400   16.1 %
                       

The increase in consolidated selling, general and administrative expenses for the quarter and year-to-date is primarily due to increased sales and lump-sum proposal activity in the E&C Group’s U.K. operations and the Global Power Group’s Finnish operations.

Consolidated Other Income

  September 24, 2004   September 26, 2003   $ Change   % Change  
 
 
 
 
 
Three Months Ended $ 11,800   $ 9,600   $ 2,200   22.9 %
Nine Months Ended $ 82,600   $ 50,000   $ 32,600   65.2 %

The increase in consolidated other income for the three months ended September 24, 2004 is primarily due to increased earnings on equity investments in build, own and operate projects located outside of the U.S. The increase in year-to-date consolidated other income is primarily due to the sale of development rights to certain power projects by the E&C Group’s European operations, increase in earnings on equity investments, and asbestos insurance settlements in 2004.

Consolidated Other Deductions

  September 24, 2004   September 26, 2003   $ Change   % Change  
 
 
 
 
 
Three Months Ended $ 6,700   $ 38,700   $ (32,000 ) (82.7 )%
Nine Months Ended $ 32,300   $ 85,600   $ (53,300 ) (62.3 )%

     The decrease in consolidated other deductions for the three and nine months ended September 24, 2004 over the same periods in the prior year is primarily due to the changes in certain of the charges detailed at the beginning of this Item 2.

Management expects the level of restructuring costs to decline now that the exchange offer has been completed, but anticipates the need to continue certain advisory services in the fourth quarter of 2004 as the Company seeks to arrange a new revolving credit agreement and letter of credit facility.

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Consolidated Tax Provision

  September 24, 2004     September 26, 2003     $ Change     % Change  
 
   
   
   
 
Three Months Ended $ 9,500     $ 5,300     $ 4,200     79.2 %
Nine Months Ended $ 42,700     $ 19,700     $ 23,000     116.8 %

     The difference in the consolidated tax provisions results from taxable income in certain jurisdictions (primarily non-U.S.) combined with a valuation allowance offsetting other loss benefits in other jurisdictions (primarily U.S.).

     As a result of the recently consummated equity-for-debt exchange offer discussed in Note 3 to the condensed consolidated financial statements, the Company will be subject to substantial limitations on the use of pre-exchange losses and credits to offset U.S. federal taxable income in any post-exchange year. Since a valuation allowance had already been reflected to offset these losses and credits, this limitation did not result in a write-off by the Company.

     On October 22, 2004, President Bush signed the American Jobs Creation Act of 2004 (the “Act”) into law. The Company is currently assessing the impact of the Act on its financial position, results of operations and cash flows.

Engineering and Construction Group

    Three Months Ended         Nine Months Ended    
 
   
 
  September 24,     September 26,                  September 24,     September 26,               
  2004     2003      $ Change     % Change     2004     2003      $ Change     % Change  
 
   
   
   
   
   
   
   
 
Operating revenue $ 446,200     $ 569,500     $ (123,300 )   (21.7 )%   $ 1,245,100     $ 1,547,300     $ (302,200 )   (19.5 )%
 

   

   

   
   

   

   

   
 
EBITDA $ 21,100     $ 19,900     $ 1,200     6.0 %   $ 112,200     $ 47,000     $ 65,200     138.7 %
 

   

   

   
   

   

   

   
 

     Management uses several financial metrics to measure the performance of the Company’s business segments. EBITDA, as discussed and defined below, is the primary earnings measure used by the Company’s chief decision makers.

     EBITDA is a supplemental, non-generally accepted accounting principle (“GAAP”) financial measure. EBITDA is defined as earnings/(loss) before taxes, interest expense, depreciation and amortization. The Company has presented EBITDA because it believes it is an important supplemental measure of operating performance. EBITDA, as adjusted for certain unusual and infrequent items specifically excluded by provisions in the Senior Credit Facility, is also used as a measure for certain covenants under the Senior Credit Facility. The Company believes that the line item on its condensed consolidated statement of operations and comprehensive loss entitled “net loss” is the most directly comparable GAAP measure to EBITDA. Since EBITDA is not a measure of performance calculated in accordance with GAAP, it should not be considered in isolation of, or as a substitute for, net earnings/(loss) as an indicator of operating performance. EBITDA, as the Company calculates it, may not be comparable to similarly titled measures employed by other companies. In addition, this measure does not necessarily represent funds available for discretionary use, and is not necessarily a measure of the Company’s ability to fund its cash needs. As EBITDA excludes certain financial information compared with net earnings/(loss), the most directly comparable GAAP financial measure, users of this financial information should consider the type of events and transactions which are excluded. The Company’s non-GAAP performance measure, EBITDA, has certain material limitations as follows:

It does not include interest expense. Because the Company has borrowed substantial amounts of money to finance some of its operations, interest is a necessary and ongoing part of the Company’s costs and has assisted the Company in generating revenue. Therefore, any measure that excludes interest has material limitations;

 

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It does not include taxes. Because the payment of taxes is a necessary and ongoing part of the Company’s operations, any measure that excludes taxes has material limitations;
   
It does not include depreciation. Because the Company must utilize substantial property, plant and equipment in order to generate revenues in its operations, depreciation is a necessary and ongoing part of the Company’s costs. Therefore, any measure that excludes depreciation has material limitations.

     A reconciliation of EBITDA, a non-GAAP financial measure, to net earnings, a GAAP measure, is shown below.

  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,     September 24,     September 26,  
  2004     2003     2004     2003  
 
   
   
   
 
EBITDA $ 21,100     $ 19,900     $ 112,200     $ 47,000  
Less:   Interest expense   2,600       300       7,800       2,000  
  Depreciation and amortization   2,000       2,500       6,900       7,700  
 

   

   

   

 
Earnings before income taxes   16,500       17,100       97,500       37,300  
Income taxes   8,900       4,700       31,500       9,900  
 

   

   

   

 
Net earnings $ 7,600     $ 12,400     $ 66,000     $ 27,400  
 

   

   

   

 

     Operating revenues declined in both the domestic and European operating units in the three and nine months ended September 24, 2004. The declines reflect the run down of two large contracts in the U.K. that contained significant quantities of flow through costs, and the general decline in the Group’s backlog during the last 2 years.

     The quarterly and year-to-date 2004 EBITDA was driven by the performance of the European business units where project execution on a number of individual contracts was better than expected. Included in the year-to-date 2004 EBITDA is an aggregate gain of $19,200, relating to the sales of development rights on power projects in Italy. The Continental Europe business unit is currently performing the engineering services on one of these projects and is executing a lump-sum turnkey project for the second. A third power project whose development rights were sold in 2002, is nearing completion. All three projects are profitable. The year-to-date 2003 EBITDA includes a charge of $32,400, due primarily to environmental projects retained in the Environmental asset sale, and a North American project executed in Canada.

Global Power Group

  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,               September 24,     September 26,              
  2004     2003     $ Change     % Change     2004     2003     $ Change     % Change  
 
   
   
   
   
   
   
   
 
Operating revenue $ 275,300     $ 316,800     $ (41,500 )   (13.1 )%   $ 778,200     $ 1,044,400     $ (266,200 )   (25.5 )%
 

   

   

   
   

   

   

   
 
EBITDA $ (1,700 )   $ 33,800     $ (35,500 )   (105.0 )%   $ 67,000     $ 94,000     $ (27,000 )   (28.7 )%
 

   

   

   
   

   

   

   
 

     For an explanation about the limitations of using EBITDA as a financial metric, see the notation above under Engineering and Construction Group.

     A reconciliation of EBITDA, a non-GAAP financial measure, to net earnings, a GAAP measure, is shown below.

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  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,     September 24,     September 26,  
  2004     2003     2004     2003  
 
   
   
   
 
EBITDA $ (1,700 )   $ 33,800     $ 67,000     $ 94,000  
Less:   Interest expense   8,400       6,000       24,900       18,400  
  Depreciation and amortization   5,100       5,300       15,300       16,400  
 

   

   

   

 
(Loss)/earnings before income taxes   (15,200 )     22,500       26,800       59,200  
Income taxes   5,600       8,400       31,500       21,100  
 

   

   

   

 
Net (loss)/earnings $ (20,800 )   $ 14,100     $ (4,700 )   $ 38,100  
 

   

   

   

 

     The decrease in operating revenue primarily reflects the decline in bookings in the North American and European power markets during 2003 and 2004. Several large power contracts were completed or are nearing completion in North America and Europe. These large contracts have not been replaced and management believes reflect an overcapacity of electric generating plants in North America, and the uncertainty that existed in several European countries regarding strategies for meeting emissions standards required by the European Union. Management believes that these uncertainties have largely been resolved and are seeing an increased level of client interest in new or upgraded power generating facilities. The Company had expected to receive in the fourth quarter of 2004 the full notice to proceed on a major boiler island project in Europe. The client has indicated that the third party financing for the project is unlikely to be completed as planned and requested an extension of our proposal until March 2005. The Company has performed and was paid for the early engineering phases of this contract. Additionally, the client has provided an approximate $18,000 advance payment to the Company that will be used when the full notice to proceed is obtained.

     The decline in EBITDA reflects charges recorded during the quarter on three large lump-sum turnkey contracts on projects located in Europe. Construction of one of these projects is complete and the Company expects the warranty portion of the contract to commence in the fourth quarter of 2004. The second contract contains two separate facilities. The first facility is being tested and the second facility is forecast for completion in January 2005. The third contract also contains two separate facilities and the first has entered the warranty phase of the contract and the second is currently being tested.

     Strong operating results recorded by the North American Power operations in the second quarter of 2004 were more than offset by the problems on the European projects previously noted. See changes in certain of the charges detailed at the beginning of this Item 2.

     Performance at the Global Power Group’s two owned and operated power generation facilities, and one waste-to-energy facility was as expected during the quarter. Revenues at these facilities are relatively stable as the output is largely sold under long-term contracts and operating costs are to a large extent either well established or are reimbursed under the sales contracts.

Financial Condition

     As noted previously, the Company consummated its equity-for-debt exchange offer on September 24, 2004, which significantly strengthened the Company’s balance sheet. The Company recognized an aggregate increase in preferred stock, common stock and paid-in capital of $623,100 and a charge to income of $174,900 in conjunction with the equity-for-debt exchange. For the nine months ended September 24, 2004, the total shareholders’ deficit decreased by $431,200, as a result of the increase in capital shares and paid-in capital of $623,100 resulting from the completion of the exchange offer, offset by a net loss of $189,900, of which $174,900 related to the exchange offer, and a change in foreign currency translation of $2,000.

     Cash flows used by operations were $46,300 for the nine months ended September 24, 2004, compared to $18,300 for the nine months ended September 26, 2003. The increase in cash used by operations is primarily due to the costs associated with three lump-sum turnkey power projects in the Global Power Group’s operations in Europe and the C&F Group’s costs associated with the equity-for-

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debt exchange offer. Cash flows from the E&C Group were positive because of the capital recovery on one of the projects retained by the Company when the Environmental assets were sold, and from the group’s quarterly earnings.

     Cash and cash equivalents, short-term investments and restricted cash totaled $371,900 at September 24, 2004, reflecting a decrease of $58,300 since December 26, 2003.

     During the nine months ended September 24, 2004, long-term investments in land, buildings and equipment were $7,500, as compared with $11,000 for the comparable period in 2003. Capital expenditures primarily reflect routine replacement of information technology equipment and replacement of miscellaneous equipment associated with the Global Power Group’s European power operations.

     Corporate and other debts, including the new 2011 Senior Notes, are as follows:

  September 24,     December 26,  
  2004     2003  
 
   
 
Senior Credit Facility $     $ 128,200  
6.75% Notes due November 15, 2005   11,400       200,000  
2011 Senior Notes-Series A   147,100        
2011 Senior Notes-Series B   124,800        
Other       5,400       5,600  
 

   

 
    288,700       333,800  
Less:   Current portion   3,600       100  
 

   

 
  $ 285,100     $ 333,700  
 

   

 

     The funded portion of the Senior Credit Facility was repaid on September 24, 2004 as part of the equity-for-debt exchange offer.

     Special purpose project debt consists of the debt associated with the three build, own and operate special purpose operating subsidiaries. The operating results of these companies are consolidated within the Global Power Group and the debt by company is as follows:

  September 24,     December 26,  
  2004     2003  
 
   
 
Martinez Cogen Limited Partnership $ 15,300     $ 21,900  
Foster Wheeler Coque Verde, L.P.   35,100       37,800  
Camden County Energy Recovery Associates   77,500       77,500  
 

   

 
    127,900       137,200  
Less:   Current portion   18,900       17,900  
 

   

 
  $ 109,000     $ 119,300  
 

   

 

     Additionally, the Company held the following debt at the close of each period:

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  September 24,     December 26,  
  2004     2003  
 
   
 
Bank loans $     $ 100  
 

   

 
Capital lease obligations, net of current portion              
      ($1,400 for both 2004 and 2003) $ 63,800     $ 62,400  
 

   

 
Subordinated Robbins exit funding obligations:              
   1999C Bonds at 7.25% interest              
      Due annually thru 2009, net of current portion              
          ($10 in 2004 and $1,700 in 2003) $ 100     $ 10,400  
      Due 2024   20,500       77,200  
   1999D Accretion Bonds at 7% interest, due 2009   200       24,000  
 

   

 
  $ 20,800     $ 111,600  
 

   

 
Convertible subordinated notes $ 3,100     $ 210,000  
 

   

 
Preferred trust securities $     $ 175,000  
 

   

 
Subordinated deferrable interest debentures $ 71,300     $  
 

   

 

Liquidity and Capital Resources

     The accompanying condensed consolidated financial statements were prepared on a going concern basis, which contemplates the realization of assets and the satisfaction of liabilities in the normal course of business. The Company may not, however, be able to continue as a going concern. The realization of assets and the satisfaction of liabilities in the normal course of business are dependent on, among other things, the Company’s ability to operate profitably, to generate cash flows from operations, asset sales and collections of receivables to fund its obligations, including those resulting from asbestos-related liabilities, as well as the Company’s ability to maintain credit facilities and bonding capacity adequate to conduct its business. The Company incurred significant operating losses during the nine months ended September 24, 2004 and in each of the years in the three-year period ended December 26, 2003, and has a shareholders’ deficit of $441,200 as of September 24, 2004.

     On September 24, 2004, the Company completed an equity-for-debt exchange offer in which it issued common shares, preferred shares, warrants to purchase common shares, or in some cases to purchase preferred shares, and new notes in exchange for certain of its outstanding debt securities and trust securities. The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,100) by $436,900, improved the Company’s shareholders’ deficit by $448,200, is expected to reduce annual interest expense by approximately $28,000, and when combined with the proceeds from the issuance of the 2011 Senior Notes that were used to repay amounts that were outstanding under the Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011. A pretax charge of $174,900 relating primarily to the Convertible Notes that were exchanged, substantially all of which was non-cash, was recorded in conjunction with the exchange offer. After completing the exchange offer, the Company had outstanding debt obligations of approximately $577,000 as of September 24, 2004. The Company’s annual cash interest expense after reflecting the exchange offer approximates $49,300. (Refer to Note 3 to the condensed consolidated financial statements for further details of the exchange offer.)

     In August of 2002, the Company negotiated a Senior Credit Facility that was comprised of a $71,000 term loan, a $69,000 revolving credit facility and a $149,900 letter of credit facility having an April 30, 2005 maturity date. Over the course of 2002 and 2003, the Company obtained amendments to this facility to provide covenant relief and to allow for the equity-for-debt exchange offer. These amendments are described below. In connection with the equity-for-debt exchange offer, the Company repaid the term loan and all amounts outstanding under the revolving credit facility in full. In addition,

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the Senior Credit Facility was amended (Amendment No. 5) to reduce the availability under the letter of credit facility to $125,000 and to terminate the revolving credit facility, as described below.

     The Company is currently seeking a new multi-year revolving credit agreement and letter of credit facility. As of September 24, 2004 the Company had letters of credit outstanding under the Senior Credit Facility of $81,400. Letters of credit outstanding upon maturity of the Senior Credit Facility will either need to be replaced by a new facility or funded with cash. There can be no assurance that the Company will be able to obtain a new revolving credit and letter of credit facility on acceptable terms or at all.

     The Senior Credit Facility covenants, include a maximum senior leverage ratio and minimum earnings before interest expense, taxes, depreciation and amortization (“EBITDA”). Compliance with these covenants is measured quarterly. The maximum senior leverage covenant compares actual average rolling four quarter EBITDA, as defined in the Senior Credit Facility, to actual total senior debt, as defined. The resultant multiple of debt to EBITDA must be less than maximum amounts specified in the Senior Credit Facility. The minimum EBITDA covenant requires the actual average rolling four quarter EBITDA, as defined in the Senior Credit Facility, to meet minimum EBITDA targets. Management’s current forecast indicates that the Company will be in compliance with the financial covenants contained in the Senior Credit Facility throughout the facility’s term.

     The Senior Credit Facility is secured by the assets of the domestic subsidiaries, the stock of the domestic subsidiaries, and, in connection with Amendment No. 3 discussed below, 100% of the stock of the first-tier foreign subsidiaries.

     The Senior Credit Facility requires prepayments from proceeds of assets sales, the issuance of debt or equity, and from excess cash flow. The Company retained the first $77,000 of such amounts and also retains a 50% share of the balance. The $77,000 threshold was exceeded during the second quarter of 2003. Accordingly, principal repayments of $12,300 and $1,800 were made on the term loan in the first nine months of 2004 and during the full year of 2003, respectively, as a result of asset sales during those periods.

     Amendment No. 1 to the Senior Credit Facility, obtained on November 8, 2002, provided for the exclusion of up to $180,000 of gross pretax charges recorded by the Company in the third quarter of 2002 for covenant calculation purposes. The amendment further provided that up to an additional $63,000 in pretax charges related to specific contingencies may be excluded from the covenant calculation through December 31, 2003, if incurred. As of December 26, 2003, $31,000 of the contingency risks was favorably resolved, and additional project reserves were established for $32,000 leaving a contingency balance of $0.

     Amendment No. 2 to the Senior Credit Facility, entered into on March 24, 2003, modified (i) certain definitions of financial measures utilized in the calculation of the financial covenants and (ii) the Minimum EBITDA and Senior Debt Ratio, as specified in section 6.01 of the Credit Agreement. In connection with this amendment of the Credit Agreement, the Company made a prepayment of principal in the aggregate amount of $10,000 in March 2003.

     Amendment No. 3 to the Senior Credit Facility, entered into on July 14, 2003, modified certain affirmative and negative covenants to permit the equity-for-debt exchange offer, other internal restructuring transactions as well as transfers, cancellations and setoffs of certain intercompany obligations. The terms of the amendment called for the Company to pay a fee equal to 5% of the lenders’ credit exposure since it had not made a required prepayment of principal under the Senior Credit Facility of $100,000 on or before March 31, 2004. The Company paid the required fee of $13,600 on March 31, 2004. The annual interest rate on borrowings under the Senior Credit Facility increased each quarter until the term loan and revolving credit facility were repaid on September 24, 2004.

     Amendment No. 4 to the Senior Credit Facility, entered into on October 30, 2003, modified certain definitions and representations to allow for the maintenance and administration of certain bank accounts of the Company.

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     Amendment No. 5 to the Senior Credit Facility, entered into on May 14, 2004, amended and waived certain affirmative and negative covenants necessary to permit the equity-for-debt exchange offer as well as to allow for a reduction of $25,000 in the Company’s letter of credit facility. In consideration for the amendments and waivers obtained in this amendment, the Company is obligated to pay, on November 30, 2004, a fee equal to 1.25% of the lenders’ outstanding letter of credit exposure and a further fee equal to 0.75% of the lenders’ outstanding letter of credit exposure for each additional month thereafter through the expiration date of the Senior Credit Facility of April 30, 2005.

     The Company finalized a sale/leaseback arrangement for an office building at its corporate headquarters in the third quarter of 2002. Under this arrangement, the Company leases the facility for an initial non-cancelable period of 20 years. The proceeds from the sale/leaseback were sufficient to repay the balance outstanding under a previous operating lease arrangement of $33,000 for a second corporate office building. The long-term capital lease obligation of $44,600 as of September 24, 2004 is included in capital lease obligations in the accompanying condensed consolidated balance sheet. The Company entered into a binding agreement in the first quarter 2004 to sell the second corporate office building. The sale closed in the second quarter 2004 and generated net cash proceeds of $16,400. Of this amount, 50% was used to prepay amounts outstanding under the term loan portion of the Senior Credit Facility in the second quarter 2004.

     The Senior Credit Facility and the sale/leaseback arrangement have quarterly debt covenant compliance requirements. Management’s forecast indicates that the Company will be in compliance with the debt covenants throughout 2005, provided the Company successfully obtains a new letter of credit facility. However, there can be no assurance that the Company will comply with the covenants. If the Company violates a covenant under the Senior Credit Facility or the sale/leaseback arrangement, repayment of amounts outstanding under such agreements could be accelerated. Acceleration of these facilities would result in a cross default under the following agreements: the 2011 Senior Notes, the 2005 Senior Notes, the Convertible Notes, the trust preferred securities, the Robbins Bonds, and certain of the special-purpose project debt facilities, which would allow such debt to be accelerated as well. The total amount of Foster Wheeler Ltd. debt that could be accelerated is $474,000 as of September 24, 2004. The Company would not be able to repay amounts borrowed if the payment dates were accelerated. The debt covenants and the potential payment acceleration requirements raise substantial doubts about the Company’s ability to continue as a going concern. The condensed consolidated financial statements do not include any adjustments that might result from the outcome of this uncertainty.

     One of the Company’s foreign subsidiaries is a party to two Euro-denominated performance bond facilities with financial institutions that contain covenants. The covenants include (i) a limitation on the amount of dividends to 75% of the subsidiary’s annual earnings and (ii) a requirement that the payment of dividends and certain restricted payments be subject to the subsidiary having minimum equity ratios, calculated as equity divided by total assets each as defined in the facilities. In addition, the facilities require the subsidiary to maintain a minimum equity ratio. One of the performance bond facilities is dedicated to a specific project and, as of September 24, 2004, had performance bonds outstanding equivalent to approximately $40,000 (none of which has been drawn). Covenants under this facility are tested quarterly. The second facility is a general performance bond facility and, as of September 24, 2004, had performance bonds outstanding in favor of several clients equivalent to approximately $13,000 (none of which has been drawn).

     As a result of operating losses at the foreign subsidiary during the second quarter of 2004, the equity of the Company’s subsidiary fell below the minimum equity ratios, breaching the covenants contained in the performance bond facilities. On August 6, 2004 and August 9, 2004, the Company’s foreign subsidiary obtained waivers from the financial institutions providing the performance bond facilities. The waiver for the project specific performance bond facility requires that the foreign subsidiary make no dividends or other restricted payments, including intercompany loans, debt service on existing intercompany loans, royalties, and management fees, for as long as the foreign subsidiary’s equity remains below the minimum amounts and the performance bonds are outstanding. The equity of the Company’s subsidiary remained below the minimum equity ratio as of September 24, 2004. The waiver for the general performance bond facility was initially effective through October 31, 2004 and was

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subsequently extended through November 30, 2004. In the event that the Company is unable to obtain a further waiver or amendment, it will pursue a replacement for this bonding facility. In addition, the subsidiary has sufficient cash on hand to collateralize the obligations supported by the performance bonds in the event it is unable to obtain a waiver or an alternative bonding facility. Therefore, the Company believes this matter will not have an adverse impact on its forecasted liquidity. The foreign subsidiary’s inability to pay dividends and restricted payments because of its failure to remain in compliance with the minimum equity ratio covenants is reflected in the Company’s liquidity forecasts.

     The Company’s U.S. operations, which include the corporate functions, are cash flow negative and are expected to continue to incur negative cash flow due to a number of factors including costs related to the Company’s indebtedness, obligations to fund U.S. pension plans, and other expenses related to corporate functions and other corporate overhead.

     Management closely monitors liquidity and updates its U.S. liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash repatriations and loans from non-U.S. subsidiaries, asset sales, collections of receivables and claims recoveries, working capital needs and unused credit line availability. The Company’s cash flow forecasts continue to indicate that sufficient cash will be available to fund the Company’s U.S. and foreign working capital needs throughout 2005, provided the Company successfully replaces the letter of credit facility contained in the Senior Credit Facility. Ensuring adequate domestic liquidity remains a priority for the Company’s management, however, there can be no assurance that the cash amounts realized and/or timing of the cash flows will match the Company’s forecast.

     As of September 24, 2004, the Company had cash and cash equivalents on hand, short-term investments, and restricted cash totaling $371,900, compared to $430,200 as of December 26, 2003. Of the $371,900 total at September 24, 2004, approximately $311,900 was held by foreign subsidiaries. The Company is sometimes required to cash collateralize bonding or certain bank facilities and such amounts are included in restricted cash. The amount of restricted cash at September 24, 2004 was $64,300, of which $59,800 relates to the non-U.S. operations.

     Restricted cash at September 24, 2004 consists of approximately $4,100 held primarily by special purpose entities and restricted for debt service payments, approximately $57,800 that was required to collateralize letters of credit and bank guarantees, and approximately $2,400 of client escrow funds. Domestic restricted cash totals approximately $4,500, which relates to funds held primarily by special purpose entities and restricted for debt service payments and client escrow funds. Foreign restricted cash totals approximately $59,800 and is comprised of cash collateralized letters of credit and bank guarantees and client escrow funds.

     The Company requires cash distributions from its non-U.S. subsidiaries in the normal course of its operations to meet its U.S. operations’ minimum working capital needs and to service its debt. The Company’s current 2004 forecast assumes total cash repatriation from its non-U.S. subsidiaries of approximately $79,000 from royalties, management fees, intercompany loans, debt service on intercompany loans, and dividends. In the first nine months of 2004 and the full year of 2003, the Company repatriated approximately $65,000 and $100,000, respectively, from its non-U.S. subsidiaries.

     There can be no assurance that the forecasted foreign cash repatriation will occur, as there are significant contractual and statutory restrictions on the Company’s ability to repatriate funds from its non-U.S. subsidiaries. These subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities, and for other general corporate purposes. Such amounts exceed, and are not directly comparable to, the foreign component of restricted cash previously noted. In addition, certain of the Company’s non-U.S. subsidiaries are parties to loan and other agreements with covenants, and are subject to statutory requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute. Distributions in excess of these specified amounts would violate the terms of the agreements or applicable law, which could result in civil or criminal penalties. The repatriation of funds may also subject those funds to taxation. As a result of these factors, the Company may not be able to repatriate and utilize funds held by its non-U.S. subsidiaries in sufficient amounts to

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fund its U.S. working capital requirements, to repay debt, or to satisfy other obligations of its U.S. operations, which could limit the Company’s ability to continue as a going concern.

     Commercial operations under a domestic contract retained by the Company in connection with the sales of assets of the Foster Wheeler Environmental Corporation (“Environmental”), as described further in Note 11 to the condensed consolidated financial statements, commenced in January 2004. The plant processes low-level nuclear waste for the U.S. Department of Energy (“DOE”). The Company funded the plant’s construction costs and operates the facility. The majority of the Company’s invested capital was recovered during the early stages of processing the first stream of waste materials. This project successfully processed all quantities of the first waste stream of materials ahead of schedule and is currently finalizing the processing line for the second waste stream. As of September 24, 2004, the project generated year-to-date net cash flow of approximately $52,800. An additional $17,800 of capital recovery is dependent on the initial processing of the second waste stream of materials. This capital recovery is expected in 2005.

     On February 26, 2004, the California Public Utilities Commission approved certain changes to Pacific Gas and Electric Company’s rates. As relevant to the Company’s subsidiary’s Martinez Project, the E-20T rate has been decreased by approximately 15% retroactive to January 1, 2004, having a negative effect on the subsidiary’s 2004 cash flow and earnings. This rate change has been reflected in the Company’s liquidity forecast.

     In connection with the exchange offer, the holders of the Company’s Senior Notes due November 15, 2005 agreed to amend the indenture governing these notes to effectively eliminate the security interest previously held by the notes. Holders of the Company’s new 2011 Senior Notes have a security interest in the stock, debt and assets of certain of Foster Wheeler Ltd.’s subsidiaries. The Senior Credit Facility is also secured by the stock, debt and assets of certain subsidiaries and has priority over the 2011 Senior Notes in such security.

     The 2011 Senior Notes contain incurrence covenants that must be met should the Company choose to undertake certain actions including incurring debt, making payments and investments, granting liens, making asset sales and entering into specific intercompany transactions, among others. Management monitors these covenants to ensure it is aware of the actions the Company is permitted to take pursuant to the 2011 Senior Notes Indenture.

     In the third quarter of 2002, the Company also entered into a receivables financing arrangement of up to $40,000. The Company, in agreement with the lenders, reduced the maximum borrowing capacity to $30,000 effective May 28, 2004 thereby reducing unused commitment fees incurred. No amounts were drawn during 2004 or 2003, and the Company voluntarily terminated the receivable financing arrangement on September 30, 2004. A termination fee of $400 was accrued in the third quarter of 2004 and paid to the lending group on September 30, 2004.

     On January 26, 2004, subsidiaries in the U.K. entered into a two-year revolving credit facility with Saberasu Japan Investments II B.V. in the Netherlands. The facility provides for up to $45,000 of additional revolving loans available to provide working capital, which may be required by these subsidiaries as they seek to grow the business by pursuing a larger volume of lump-sum EPC contracts. The facility is secured by substantially all of the assets of these subsidiaries and is subject to covenant compliance. Such covenants include a minimum EBITDA level and a loan to EBITDA ratio. As of September 24, 2004, the facility remained undrawn.

     Since January 15, 2002, the Company has exercised its right to defer payments on the junior subordinated debentures underlying the 9.00% Preferred Capital Trust I securities and, as a result, to defer payments on those securities. The aggregate liquidation amount of the trust preferred securities at September 24, 2004 was $71,300, after completing the equity-for-debt exchange. See Note 3 to the condensed consolidated financial statements for further details of the exchange offer. The Senior Credit Facility, as amended, requires the Company to defer the payment of the dividends on the trust preferred securities and no dividends were paid during the first three quarters of 2004. As of September 24, 2004,

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the amount of dividends deferred plus accrued interest approximates $21,400. The Company intends to continue to defer payment of the dividends on the trust preferred securities until January 15, 2007 — the full term allowed by the underlying agreement. Once the deferred dividend obligation has been satisfied, the Company has the right to defer subsequent dividend payments for an additional 20 consecutive quarters.

     The Company’s operations used cash of approximately $46,300 during the first nine months of 2004 compared to a use of $18,300 during the same period in 2003. The increase in cash used by operations is primarily due to the costs associated with three lump-sum turnkey power projects in the Global Power Group’s operations in Europe and the C&F Group’s costs associated with the equity-for-debt exchange offer. Cash flows from the E&C Group were positive because of the capital recovery on one of the projects retained by the Company when the Environmental assets were sold, and from the group’s quarterly earnings.

     The Company’s working capital varies from period to period depending on the mix, stage of completion and commercial terms and conditions of the Company’s contracts. Working capital needs increased in prior years as a result of the Company satisfying requests from its customers for more favorable payment terms under contracts. Such requests generally include reduced advance payments and less favorable payment schedules to the Company. As previously noted, management forecasts that there will be sufficient liquidity to meet the Company’s operating requirement throughout 2005, provided the Company successfully completes a new letter of credit facility. There can be no assurance the Company can replace the letter of credit facility on acceptable terms, or at all.

     During the first and second quarters of 2004, the E&C’s Italian business unit sold the development rights to certain power projects in Italy. The Company’s share of the proceeds from the sales, prior to repaying any borrowings under the Senior Credit Facility, approximated $10,500 in the first quarter of 2004 and $8,700 in the second quarter of 2004. While the sale of the power project development rights is recorded as one-time gains in the first and second quarters of 2004, the business in Italy has historically developed and sold such project rights, and is continuing to actively develop other project rights that are expected to be offered for sale in the future. The first quarter sale was executed through a joint venture and the Company does not have immediate access to the funds. Management forecasts that the sales proceeds will be distributed to the joint venture owners in the first half of 2005.

     The Company retained from the Environmental sale, as further discussed in Note 11 to the condensed consolidated financial statements, a long-term contract with a government agency that is to be completed in four phases. The first phase was for the design, permitting and licensing of a spent fuel facility. This phase was completed for a price of $66,700. The first phase of this project was profitable, but the close-out of this phase resulted in increased costs. Profit reversal of $11,900 was recorded in 2003. Approximately $7,900 and $4,000 of this charge were expended in 2003 and the first nine months of 2004, respectively. The Company has submitted requests for equitable adjustment related to this contract and, at September 24, 2004 and December 26, 2003, the Company’s financial statements reflect anticipated collection of $0 from these requests for equitable adjustment.

     The second phase of the contract is billed on a cost-plus-fee basis and is expected to conclude in 2004. In this phase, the Company must respond to any questions regarding the initial design included in phase one. Phase three, which is for the construction, start-up and testing of the facility for a fixed contractual price of $114,000, subject to escalation, and is contractually scheduled to commence in late 2004. The actual commencement of this phase will be delayed as a result of the significant delay in the issuance of the NRC license for the facility. This delay will also result in substantial additional facility costs. The Company anticipates submitting requests for equitable adjustment to compensate for such delays and additional costs following receipt of the NRC facility license. This phase would begin with the purchase of long lead items followed by the construction activities. Construction is expected to last two years and requires that a subsidiary of the Company fund the construction cost. Foster Wheeler USA Corporation, the parent company of Environmental, provided a performance guarantee on the project. In addition, a surety bond for the full contract price is required. The cost of the facility is expected to be recovered in the first nine months of operations under phase four, during which a subsidiary of the

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Company will operate the facility at fixed rates, subject to escalation, for approximately four years. The Company and the government agency have engaged in discussions about possibly restructuring or terminating subsequent phases of the contract. If the project were to proceed, the Company intends to seek third party financing to fund the majority of the construction costs, but there can be no assurance that the Company will secure such financing on acceptable terms, or at all. There also can be no assurance that the Company will be able to obtain the required surety bond. If the Company cannot obtain third party financing or the required surety bond, the Company’s participation would be uncertain. This could have a material adverse effect on the Company’s financial condition, results of operations, and cash flow. No claims have been raised by the government agency against the Company. The ultimate potential liability to the Company would arise in the event that the government agency terminates the contract (for example, due to the Company’s inability to continue with the contract) and re-bids the contract under its exact terms and the resulting cost to the government agency is greater than it would have been under the existing terms with the Company. The Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claims. Additionally, the Company believes that it has good legal defenses should the government agency decide to pursue any such action.

     During the first nine months of 2004, the Company settled several domestic contract disputes and was required to pay portions of settlements finalized in 2003. Net settlement proceeds of $9,300 were collected by the Company in the first nine months of 2004. During 2003, the Company collected approximately $39,000 in net proceeds from domestic contract dispute settlements. An additional $1,000 will be paid by the Company over the balance of 2004 under terms of the 2003 settlement agreements.

     In July 2003, several subsidiaries of the Company and Liberty Mutual Insurance Company (“Liberty Mutual”), one of its insurers, entered into a settlement and release agreement that resolves the coverage litigation between the subsidiaries and Liberty Mutual in state courts in both New York and New Jersey. The agreement provides for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and Liberty Mutual with respect to asbestos-related claims. The agreement requires Liberty Mutual to make payments over a nineteen-year period, subject to annual caps, which payments decline over time, into a special account, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. These payments, however, may not be available to fund the subsidiaries’ required contributions to any national settlement trust that may be established by future federal legislation. In July 2003, the subsidiaries received an initial payment under the agreement of approximately $6,000, which was used to pay asbestos-related defense and indemnity costs.

     In September 2003, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and certain London Market and North River Insurers. This agreement provided for a cash payment of $5,900, which has been received by the subsidiaries, and additional amounts which have been deposited in a trust for use by the subsidiaries for future defense and indemnity costs.

     The Company recorded a non-cash charge of $68,100 in the fourth quarter 2003 to increase the valuation allowance for insurance claims receivable. The charge was due to the Company receiving a somewhat larger number of claims in 2003 than had been expected, which resulted in an increase in the projected liability related to asbestos and because of the insolvency of an insurance carrier in the fourth quarter of 2003.

     In January 2004, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and Hartford Accident and Indemnity Company and certain of its affiliates. This agreement provided for a cash payment of $5,000, which has been received by the subsidiaries, an additional amount which has been deposited in a trust for use by the subsidiaries and a further amount to be deposited in that trust in 2005.

     In March 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into settlement and release agreements that resolved coverage litigation between the subsidiaries and the insurance carriers. The agreements provided for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and the insurance carriers with respect to asbestos-related claims. The

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agreements resulted in the insurance carriers making payments into a trust, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed $11,700 of the $68,100 non-cash charge previously recorded in the fourth quarter of 2003.

     In May 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into two additional settlement and release agreements. The agreements resulted in the insurance carriers making payments to the Company to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed an additional $1,700 of the $68,100 non-cash charge previously recorded in the fourth quarter of 2003. The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010.

     It is customary in the industries in which the Company operates to provide letters of credit, bank guarantees or performance bonds in favor of clients to secure obligations under contracts. The Company and its subsidiaries traditionally obtained letters of credit or bank guarantees from its banks, or performance bonds from a surety on an unsecured basis. Due to the Company’s financial condition and current credit ratings, as well as changes in the bank and surety markets, the Company and its subsidiaries are now required in certain circumstances to provide security to banks and the surety to obtain new letters of credit, bank guarantees and performance bonds. Certain of the Company’s European subsidiaries are required to cash collateralize their bonding requirements. (Refer to Note 2, “Restricted Cash” and “Restricted Net Assets.”) If the Company is unable to provide sufficient collateral to secure the letters of credit, bank guarantees and performance bonds, its ability to enter into new contracts could be materially limited. Providing collateral increases working capital needs and limits the ability to repatriate funds from operating subsidiaries.

     On April 10, 2003 and October 28, 2003, the Board of Directors approved changes to the Company’s domestic employee benefits program, including the pension, postretirement medical, and 401(k) plans. The changes were made following an independent review of the Company’s domestic employee benefits which assessed the Company’s benefit program against that of the marketplace and its competitors. The principal changes consist of the following: the U.S. pension plan was frozen as of May 31, 2003, which means participants will not be able to increase the amount earned under the terms of the plan; the number of employees eligible for the postretirement medical plan will be reduced and the costs and benefits of the plan will be adjusted; and the 401(k) plan will be enhanced to increase the level of employer matching contribution. The net effect of these changes positively impacts the financial condition of the Company through reduced costs and reduced cash outflow. The Company estimates the savings from the above changes of approximately $10,000 per year. The savings commenced in 2004. The Company also froze the Supplemental Employee Retirement Plan (“SERP”) and in April 2003 issued accreting letters of credit to certain employees. At September 24, 2004, letters of credit totaling $1,500 were outstanding under the SERP curtailment.

     The Company maintains several defined benefit pension plans in its North American, United Kingdom, South African, and Canadian operations. Funding requirements for these plans are dependent, in part, on the performance of global equity markets and the discount rates used to calculate the present value of the liability. The poor performance of the global equity markets during recent years and low interest rates significantly increased the funding requirements for these plans in 2004 and 2005. The non-U.S. plans are funded from the local operating cash flows while funding for the U.S. plans is included within the U.S. working capital requirements previously noted. The U.S. pension plans are frozen and the United Kingdom’s plan is now closed to new entrants. The South African and Canadian plans are relatively immaterial in size. The liability interest rate used to calculate the U.S. funding requirement is established by the U.S. Government. The U.S. Congress passed legislation that temporarily increased the liability interest rate and thereby reduced the present value liability and corresponding funding requirements. This temporary legislation expires at the end of 2005. The funding requirement for the U.S. plans will approximate $29,200 in 2004 and $21,400 in 2005, versus $13,800 in 2003. The temporary legislation reduced the 2004 and 2005 funding requirements by approximately $7,800 and $12,600, respectively. The funding amounts incorporate the savings achieved through the modification of the Company’s domestic pension plans discussed above, but are subject to change as the performance of the

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plans’ investments and the liability interest rates fluctuate, and as the Company’s workforce demographics change. The next update will occur no later than the first quarter 2005. $25,400 of the domestic pension funding requirements was paid during the first nine months of 2004, and the balance was paid on October 15, 2004.

     On November 14, 2003, the New York Stock Exchange (“NYSE”) de-listed the Company’s common stock as well as its related security, 9.00% FW Preferred Capital Trust I, based on the Company’s inability to meet its listing criteria. The common and preferred shares and the 9.00% FW Preferred Capital Trust I securities are quoted on the Over-the-Counter Bulletin Board (“OTCBB”).

     Under Bermuda law, the consent of the Bermuda Monetary Authority (“BMA”) is required prior to the transfer by non-residents of Bermuda of a Bermuda company’s shares. Since becoming a Bermuda company, Foster Wheeler has relied on an exemption from this rule provided to NYSE-listed companies. Due to the Company’s de-listing, this exemption was no longer available. To address this issue, the Company obtained the consent of the BMA for transfers between non-residents for so long as the Company’s shares continue to be quoted in the Pink Sheets or on the OTCBB. The Company believes that this consent will continue to be available.

     The Board of Directors of the Company discontinued the common stock dividend in July 2001. The Company is currently prohibited from paying dividends under the Senior Credit Facility, as amended. Accordingly, the Company paid no dividends on common shares during the first nine months of 2004 and does not expect to pay dividends on the common shares or the preferred shares for the foreseeable future.

Backlog and New Orders Booked

     The elapsed time from the award of a contract to completion of performance may be up to four years. The dollar amount of backlog is not necessarily indicative of the future earnings of the Company related to the performance of such work. The backlog of unfilled orders includes amounts based on signed contracts as well as agreed letters of intent which management has determined are likely to be performed. Although backlog represents only business that is considered firm, cancellations or scope adjustments may occur. Due to factors outside the Company’s control, such as changes in project schedules or project cancellations, the Company cannot predict with certainty the portion of backlog to be performed in a given year. Backlog is adjusted to reflect project cancellations, deferrals, sale of subsidiaries and revised project scope and cost.

  CONSOLIDATED DATA  
           
  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,                  September 24,     September 26,               
  2004     2003      $ Change     % Change     2004     2003      $ Change     % Change  
 
   
   
   
   
   
   
   
 
Backlog $ 1,807,600     $ 2,998,700     $ (1,191,100 )   (39.7 )%   $ 1,807,600     $ 2,998,700     $ (1,191,100 )   (39.7 )%
New orders $ 280,600     $ 582,400     $ (301,800 )   (51.8 )%   $ 1,617,600     $ 1,705,800     $ (88,200 )   (5.2 )%

     As of September 24, 2004, approximately $926,700, or 51%, of the consolidated backlog was from lump-sum work. As of September 26, 2003, approximately $1,414,900, or 47%, of the consolidated backlog was from lump-sum work. Approximately $359,000, or 39%, of the 2004 lump-sum backlog was attributable to the Global Power Group. This compares to $771,800, or 55%, as of September 26, 2003.

     The reduction in backlog was attributable to both the E&C and Global Power Groups’ operations as the level of operating revenues exceeded new orders during the last nine months by $404,400.

     A total of 81% of new orders for the first nine months of 2004 were for projects awarded to the Company’s subsidiaries located outside of the United States compared to 76% in first nine months of 2003. Approximately 44% of new orders for the first nine months of 2004 are lump-sum contracts compared to 31% in the first nine months of 2003. Key geographic regions contributing to new orders awarded in 2004 were Europe, the United States, the Middle East and Asia. The decline in new orders

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was primarily due to the E&C Group’s European operation. Additional information is included in the group discussions below.

     Increasing new orders remains management’s top operations priority. There are increased signs of market activity in the industries served by the E&C Group and Global Power’s European operations. However, the domestic power market continues to suffer from over-capacity and the number of large capital-intensive prospects remains low. However, the country’s aging fleet of coal-fired power plants offers increased service and repowering opportunities. Additionally, completing the equity-for-debt exchange offer is expected to benefit the sales activities as any client uncertainty surrounding the transaction has now been eliminated. The Company established a new, formalized reporting process in the second quarter of 2003 that closely monitors E&C man-hours in backlog and a new metric, Foster Wheeler scope.

     Foster Wheeler scope is defined as the dollar value of backlog excluding costs incurred by Foster Wheeler as agent or as principal on a reimbursable basis (i.e., flow-through costs). Foster Wheeler scope measures the component of backlog with mark-up, and corresponds to Foster Wheeler services plus fees for reimbursable contracts, and total selling price for lump-sum type contracts.

  CONSOLIDATED DATA  
     
  Period Ended  
 
  September 24,     September 26,              
  2004     2003     Change     % Change  
 
   
   
   
 
E&C manhours in quarter-end                            
   backlog (in thousands)*   4,879       4,445       434     9.8 %
Foster Wheeler scope in                            
   quarter-end backlog ** $ 1,091,100     $ 1,398,000     $ (306,900 )   (22.0 )%

* Excludes retained Foster Wheeler Environmental processing facility.
**Excludes Foster Wheeler Power Systems and Foster Wheeler Environmental processing facilities.

     The increase in man-hours is attributable to the E&C Group’s U.K. subsidiary where several large front-end engineering contracts were recorded in 2004. The decline in Foster Wheeler scope is attributable to the Global Power Group and reflects the decline in capital-intensive projects in North America and Europe.

     Additional information is included in the group discussions below:

Engineering and Construction Group (E&C)

  Three Months Ended     Nine Months Ended  
   







   







 
   September
24,
2004
   September
26
2003
    Change    %
Change
      September
24,

2004
   September
26
2003
    Change        %
Change
  
 
 
 
 
   
 
 
   
 
Backlog   $ 1,268,100   $ 2,030,400   $ (762,300 ) (37.5 )%   $ 1,268,100   $ 2,030,400   $ (762,300 )   (37.5 )%
New orders   $ 147,400   $ 443,300   $ (295,900 ) (66.7 )%   $ 1,222,800   $ 1,166,500   $ 56,300     4.8 %
                                                   
E&C manhours in quarter-end backlog (in thousands)*
    4,879     4,445     434   9.8 %     4,879     4,445     434     9.8 %
Foster Wheeler scope in quarter-end backlog *
  $ 648,400   $ 525,400   $ 123,000   23.4 %   $ 648,400   $ 525,400   $ 123,000     23.4 %

*Excludes retained Foster Wheeler Environmental processing facility.

     Although the level of backlog as measured in terms of future revenues decreased significantly compared to 2003, the level of activity where the Company believes it has the opportunity to earn profit has increased. The number of man-hours and backlog, measured in terms of Foster Wheeler scope, increased from September 2003. The increase is primarily attributable to operations in Europe.

     The U.K. operating unit won several large front-end engineering contracts and project management contracts for petrochemical and oil and gas projects located in the Middle East. Saudi

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Arabia has the highest concentration of the Middle Eastern projects. Most of the current work is being physically executed at the Group’s European offices. The backlog, measured in terms of future revenues, associated with contracts where the client or ultimate project is in the Middle East, approximates 18% of the Group’s total backlog. The Company expects that many of these contracts will move to the engineering, procurement and construction phase during 2005 and expects to actively pursue these future awards.

     Approximately 58% of E&C backlog at September 24, 2004 and 62% of new orders for the first nine months of 2004 were from cost-reimbursable plus fee contracts. This compares to 77% and 77% for the corresponding period of 2003, respectively. Approximately 89% of E&C backlog at September 24, 2004 and 93% of new orders for the first nine months of 2004 are for projects located outside North America. This compares to 90% and 96% for the corresponding period of 2003, respectively.

     The Company expects worldwide gross domestic product to continue to be strong in 2005, but recognizes the downside risks associated with prolonged high energy prices. The economic expansion to date has led to increased investment by the petrochemical industry, and awards to the Company, particularly in the Middle East. Taromatics production in Asia is also likely to grow to support demand from China and South East Asia. Much of the aromatics to be produced will likely be paraxylene and benzene, which are used in the manufacture of polyester and polyethylene terephthalate (PET) bottle production. The Company is well placed to compete for this business.

     Asian refinery capacity is beginning to increase after a decrease in the late nineties onwards due to the Asian crisis. China and India account for almost all growth in oil demand and new refining investment is expected in those countries. Competition for future awards in these countries is expected to be fierce, and reduced margins, because of strong local competition. The Company carefully selects which prospects to pursue in order to maximize its chances to successfully obtain a return for the investment in the proposal costs required to bid.

     The spread between the costs for premium grades of crude oil versus the heavy, sour crudes, has recently increased. Use of the lower cost crude oil will likely require increased investment in refinery cracking units to produce gasoline. The Company is well positioned to pursue this work and is actively marketing its delayed coking technology.

     Investment in pharmaceutical plants continues but appears to be focused on smaller-sized projects than in the past. The Company continues to target this area as a long-term growth prospect.

     The Company believes the area offering the largest growth potential for the E&C Group is servicing the upstream oil and gas industry. Additionally, interest in LNG (liquefied natural gas) and gas-to-liquid plants remains strong. The Company anticipates investment in oil and gas production facilities will grow in the Middle East, Russia and the Caspian region. The LNG industry (“LNG”) continues to evidence intentions to develop the infrastructure to increase LNG imports to the United States. As the Company previously anticipated, there appears to be a slowing of clean fuels projects at refineries in Europe and the U.S. as legislative demands are met. However, several Middle East countries have begun planning large investment programs to upgrade their refineries in order to meet the demands of clean fuels export markets. This follows a period of low refinery investment in that region. The Company presently expects that the growth in new orders resulting from these improved economic conditions will be realized in 2005 rather than in 2004.

     Many of the target markets noted above require lump-sum contracts and the Company expects to selectively increase the number of lump-sum contracts in the future while carefully evaluating the countries where it is willing to execute lump-sum contracts.

     On March 11, 2004, the Company’s U.K. subsidiary was awarded a contract by the Coalition Provisional Authority to undertake oil sector program management support services in Iraq. The contract is relatively small in terms of revenues.

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Global Power Group

  Three Months Ended     Nine Months Ended  
 
   
 
  September 24,     September 26,                  September 24,     September 26,               
  2004     2003      Change     % Change     2004     2003      Change     % Change  
 
   
   
   
   
   
   
   
 
Backlog $ 543,600     $ 972,900     $ (429,300 )   (44.1 )%   $ 543,600     $ 972,900     $ (429,300 )   (44.1 )%
New orders $ 135,900     $ 135,200     $ 700     0.5 %   $ 397,400     $ 532,700     $ (135,300 )   (25.4 )%
                                                           
Foster Wheeler scope in quarter-end backlog *
$ 442,700     $ 872,600     $ (429,900 )   (49.3 )%   $ 442,700     $ 872,600     $ (429,900 )   (49.3 )%

*Excludes Foster Wheeler Power Systems own and operate plants

     The Global Power Group’s backlog was $543,600 at September 24, 2004, representing a 44% decrease from September 26, 2003. Several large Heat Recovery Steam Generators and Selective Catalytic Reduction contracts were not replaced in 2003, thereby decreasing backlog in 2004. In addition, the supply and erect portions of a major contract anticipated to be released to the Finnish operation in the first half of 2004 were delayed and are now anticipated for the first quarter of 2005. The preliminary engineering for this project has been completed and an advance payment has been received for the supply and erect portions of the project.

     The increase in new orders for the three months ended September 24, 2004 of $700, or 0.5%, is due primarily to new orders and contract growth for services contracts. The decline in new orders for the nine months ended September 24, 2004 of $135,300, or 25%, is primarily a result of the depressed power market in North America. Approximately 66% of Global Power backlog at September 24, 2004 and 62% of new orders for the first nine months of 2004 were from lump-sum projects as compared to 79% and 46% in the corresponding period of 2003, respectively. Approximately 45% of Global Power backlog at September 24, 2004, and 45% of new orders for the first nine months of 2004, were for projects located outside North America as compared to 63% and 32% in the corresponding period of 2003, respectively. The decrease in the relative percentage of backlog for projects located outside North America was due to the level of operating revenues exceeding the booking of new orders during the last nine months by $320,700. The increase in the relative percentage of new orders for projects located outside North America was primarily due to a decrease in new orders in North America of $139,900.

     Foster Wheeler scope declined $429,900, or 49%, as of September 24, 2004 as compared to September 26, 2003 and, as expected, is in line with the 44% decrease in backlog.

     The North American power market continues to suffer from relatively slow economic growth, over capacity and regulatory uncertainty. In 2004, maintenance and service contracts will continue to be the growth opportunities in the North American power market. Supply opportunities for new equipment associated with solid fuel boiler contracts are expected to be limited in the short term except for growth opportunities in circulating fluidized bed boilers which are expected to continue in certain European and Asian markets. Selected opportunities in environmental retrofits are expected to continue. The solid fuel power market in Europe is also soft reflecting, in part, uncertainty about pending emission standards.

Other Matters

     The ultimate legal and financial liability of the Company in respect to all claims, lawsuits and proceedings cannot be estimated with certainty. As additional information concerning the estimates used by the Company becomes known, the Company reassesses its position both with respect to gain contingencies and accrued liabilities and other potential exposures. Estimates that are particularly sensitive to future change relate to legal matters that are subject to change as events evolve and as additional information becomes available during the administration and litigation processes.

     In the ordinary course of business, the Company and its subsidiaries enter into contracts providing for assessment of damages for nonperformance or delays in completion. Suits and claims have been or may be brought against the Company by customers alleging deficiencies in either equipment design or plant construction. Based on its knowledge of the facts and circumstances relating to the Company’s liabilities, if any, and to its insurance coverage, management of the Company believes that the

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disposition of such suits will not result in charges materially in excess of amounts provided in the accounts.

Inflation

     The effect of inflation on the Company’s revenues and earnings is expected to be minimal. Although a majority of the Company’s revenues are realized under long-term contracts, the selling prices of such contracts, established for deliveries in the future, generally reflect estimated costs to complete in these future periods. In addition, some contracts provide for price adjustments through escalation clauses.

Application of Critical Accounting Estimates

     The Company’s condensed consolidated financial statements are presented in accordance with accounting principles generally accepted in the United States of America. Management and the Audit Committee of the Board of Directors approve the critical accounting policies.

     Highlighted below are the accounting policies that management considers significant to the understanding and operations of the Company’s business as well as key estimates that are used in implementing the policies.

Revenue Recognition

     Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater. Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.

     Revenues and profits on cost-reimbursable contracts are recorded as the costs are incurred. The Company includes flow-through costs consisting of materials, equipment and subcontractor costs as revenue on cost-reimbursable contracts when the Company is responsible for the engineering specifications and procurement for such costs.

     Contracts in progress are stated at cost, increased for profits recorded on the completed effort, or decreased for estimated losses, less billings to the customer and progress payments on uncompleted contracts. Negative balances are presented as “estimated costs to complete long-term contracts.”

     The percentage-of-completion method is the preferable method of revenue recognition as set forth in the American Institute of Certified Public Accountants (“AICPA”) Statement of Position 81-1 (“SOP 81-1”), “Accounting for Performance of Construction-Type and Certain Production-Type Contracts.”

     The Company has thousands of projects in both reporting segments that are in various stages of completion. Such contracts require estimates to determine the appropriate final estimated cost (“FEC”), profits, revenue recognition, and the percentage complete. In determining the FEC, the Company uses significant estimates to forecast quantities to be expended (i.e. man-hours, materials and equipment), the costs for those quantities (including exchange rate fluctuations), and the schedule to execute the scope of work including allowances for weather, labor and civil unrest. Many of these estimates cannot be based on historical data as most contracts are unique, specifically designed facilities. In determining the revenues, the Company must estimate the percentage complete, the likelihood of the client paying for the work performed, and the cash to be received net of any taxes ultimately due or withheld in the country where the work is performed. Projects are reviewed on an individual basis and the estimates used are tailored to the specific circumstances. Significant judgment is exercised by management in establishing these estimates as all possible risks cannot be specifically quantified.

     The percentage-of-completion method requires that adjustments or revaluations to estimated project revenues and costs, including estimated claim recoveries, be recognized on a cumulative basis, as changes to the estimates are identified. Revisions to project estimates are made on an individual project basis as additional information becomes available throughout the life cycle of contracts. If the FEC to complete long-term contracts indicates a loss, provision is made immediately for the total loss anticipated.

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Profits are accrued throughout the life of the project based on the percentage complete. The project life cycle, including the warranty commitments, can be up to six years in duration.

     The recent financial results and the resultant intervention actions initiated by management evidence the fact that the estimates can be significantly different from the actual results. When these adjustments are identified near or at the end of a project, the full impact of the change in estimate would be recognized as a change in the margin on the contract in that period. This can result in a material impact on the Company’s results for a single reporting period. In accordance with the accounting and disclosure recommendations of SOP 81-1 and Accounting Principles Board Opinion No. 20, “Accounting Changes,” the Company reviews its contracts monthly. As a result of this process in the third quarter of 2004, twenty individual projects had final estimated profit revisions exceeding $500. These revisions resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third party materials and equipment at costs differing from previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty related costs. The net aggregate dollar value of the accrued contract loss resulting from these estimate changes during the third quarter of 2004 amounted to $12,300.

Claims Recognition

     Claims are amounts in excess of the agreed contract price (or amounts not included in the original contract price) that a contractor seeks to collect from clients or others for delays, errors in specifications and designs, contract terminations, change orders in dispute or unapproved as to both scope and price or other causes of unanticipated additional costs. The Company records claims in accordance with paragraph 65 of the AICPA SOP 81-1. This statement of position states that recognition of amounts as additional contract revenue related to claims is appropriate only if it is probable that the claims will result in additional contract revenue and if the amount can be reliably estimated. Those two requirements are satisfied by management’s determination of the existence of all of the following conditions: the contract or other evidence provides a legal basis for the claim; additional costs are caused by circumstances that were unforeseen at the contract date and are not the result of deficiencies in the contractor’s performance; costs associated with the claim are identifiable or otherwise determinable and are reasonable in view of the work performed; and the evidence supporting the claim is objective and verifiable. If such requirements are met, revenue from a claim is recorded to the extent that contract costs relating to the claim have been incurred. The amounts recorded, if material, are disclosed in the notes to the condensed consolidated financial statements. Costs attributable to claims are treated as costs of contract performance as incurred.

     In 2002, the Company revised its estimates of claim revenues to reflect recent adverse recovery experience due to management’s desire to monetize claims, and the poor economic conditions impacting the markets served by the Company. As a result, pretax charges approximating $136,200 were recorded in 2002. As claims are settled, differences between the claim specific amounts reflected in the financial statements and the settlements are recorded as gains or losses. The Company continues to actively pursue claims remaining open and, in 2003 recoveries of $1,500 were recognized as income when collected. At December 26, 2003, the Company had no claims and requests for equitable adjustment of $12,000 recorded. At September 24, 2004, the Company had claims of $2,300 and requests for equitable adjustment of $12,000 recorded. Company policy requires all new claims in excess of $500 to be formally reviewed and approved by the corporate chief financial officer prior to being recorded in the financial results.

Asbestos

     The Company has recorded total liabilities of $511,500, comprised of an estimated liability relating to open (outstanding) claims of approximately $297,500 and an estimated liability relating to future unasserted claims of approximately $214,000. Of the total, $75,000 is recorded in accrued expenses and $436,500 is recorded in asbestos-related liability on the condensed consolidated balance sheet. These estimates are based upon the following information and/or assumptions: number of open claims; forecasted number of future claims; estimated average cost per claim by disease type; and the breakdown of known and future claims into disease type. The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses. Total estimated defense costs and

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indemnity payments are estimated to be incurred through the year 2018, during which period new claims are expected to decline from year to year. Recently received claims also suggest that the percentage of claims to be closed without payment of indemnity costs should increase as claims are resolved during the next few years. The Company believes that it is likely that there will be new claims filed after 2018, but in light of uncertainties inherent in long-term forecasts, the Company does not believe that it can reasonably estimate defense and/or indemnity costs which might be incurred after 2018. Nonetheless, the Company plans to update its forecasts periodically to take into consideration its future experience and other considerations such as legislation to update its estimate of future costs and expected insurance recoveries. Historically, defense costs have represented approximately 22% of total costs. Through September 24, 2004, total indemnity costs paid, prior to insurance recoveries, were approximately $421,700 and total defense costs paid were approximately $116,300.

     The Company has recorded assets of $494,000 relating to probable insurance recoveries, of which approximately $95,000 is recorded in accounts and notes receivables, and $399,000 is recorded as long-term. The asset is an estimate of recoveries from insurers based upon assumptions relating to cost allocation and resolution of pending proceedings with certain insurers, as well as recoveries under settlements with other insurers.

     As of September 24, 2004, approximately $231,000 was contested by the Company’s subsidiaries’ insurers in ongoing litigation. The litigation relates to the proper allocation of the coverage liability among the subsidiaries’ various insurers and the subsidiaries as self-insurers. The Company believes that any amounts that its subsidiaries might be allocated as self-insurers would be immaterial. Based on the nature of the litigation and the opinions received from outside counsel, the Company believes that the possibility of not recovering the full amount of the asset is remote.

     In July 2003, several subsidiaries of the Company and Liberty Mutual, one of its insurers, entered into a settlement and release agreement that resolves the coverage litigation between the subsidiaries and Liberty Mutual in state courts in both New York and New Jersey. The agreement provides for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and Liberty Mutual with respect to asbestos-related claims. The agreement requires Liberty Mutual to make payments over a nineteen-year period, subject to annual caps, which payments decline over time, into a special account, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. These payments, however, may not be available to fund the subsidiaries’ required contributions to any national settlement trust that may be established by future federal legislation. In July 2003, the subsidiaries received an initial payment under the agreement of approximately $6,000, which was used to pay asbestos-related defense and indemnity costs.

     In September 2003, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and certain London Market and North River Insurers. This agreement provided for a cash payment of $5,900, which has been received by the subsidiaries, and additional amounts which have been deposited in a trust for use by the subsidiaries for future defense and indemnity costs.

     The Company recorded a non-cash charge of $68,100 in the fourth quarter 2003 to increase the valuation allowance for insurance claims receivable. The charge was due to the Company receiving a somewhat larger number of claims in 2003 than had been expected, which resulted in an increase in the projected liability related to asbestos and because of the insolvency of an insurance carrier in the fourth quarter of 2003.

     In January 2004, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and Hartford Accident and Indemnity Company and certain of its affiliates. This agreement provided for a cash payment of $5,000, which has been received by the subsidiaries, an additional amount which has been deposited in a trust for use by the subsidiaries and a further amount to be deposited in that trust in 2005.

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     In March 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into settlement and release agreements that resolved coverage litigation between the subsidiaries and the insurance carriers. The agreements provided for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and the insurance carriers with respect to asbestos-related claims. The agreements resulted in the insurance carriers making payments into a trust, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed $11,700 of the $68,100 non-cash charge recorded in the fourth quarter of 2003.

     In May 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into two additional settlement and release agreements. The agreements resulted in the insurance carriers making payments to the Company to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed an additional $1,700 of the $68,100 non-cash charge previously recorded in the fourth quarter of 2003. The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010.

     Management of the Company has considered the asbestos litigation and the financial viability and legal obligations of its subsidiaries’ insurance carriers and believes that except for those insurers which have become or may become insolvent for which a reserve has been provided, the insurers or their guarantors will continue to adequately fund claims and defense costs relating to asbestos litigation. The average cost per closed claims since 1993 is $2.0.

     It should be noted that the estimates of the assets and liabilities related to asbestos claims and recovery are subject to a number of uncertainties that may result in significant changes in the current estimates. Among these are uncertainties as to the ultimate number of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies currently involved in litigation, the Company’s subsidiaries’ ability to recover from their insurers, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes. If the number of claims received in the future exceeds the Company’s estimate, it is likely that the costs of defense and indemnity will similarly exceed the Company’s estimates. These factors are beyond the Company’s control and could have a material adverse effect on the Company’s financial condition, results of operations, and cash flows.

     The Company’s subsidiaries have been effective in managing the asbestos litigation in part because (1) the Company’s subsidiaries have access to historical project documents and other business records going back more than 50 years, allowing them to defend themselves by determining if they were present at the location that is the cause of the alleged asbestos claim and, if so, the timing and extent of their presence, (2) the Company’s subsidiaries maintain good records on insurance policies and have identified policies issued since 1952, and (3) the Company’s subsidiaries have consistently and vigorously defended these claims which has resulted in dismissal of claims that are without merit or settlement of claims at amounts that are considered reasonable.

Pension

     The calculations of pension liability, annual service cost, and cash contributions required rely heavily on estimates about future events often extending decades into the future. Management is responsible for establishing the estimates used and major estimates include:

The expected percentage of annual salary increases
   
The annual inflation percentage
   
The discount rate used to present value the future obligations
   
The expected long-term rate of return on plan assets
   
The selection of the actuarial mortality tables
   
The plan’s demographics

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     Management utilizes its business judgment in establishing these estimates. The estimates can vary significantly from the actual results and management cannot provide any assurance that the estimates used to calculate the pension liabilities included herein will approximate actual results. The volatility between the assumptions and actual results can be significant. For example, the rate of return performance by the global equity markets during 2000-2002 was significantly worse than expected, while the rate of return on the equity markets in 2003 was better than expected. The expected long-term rate of return on plan assets is developed using a weighted-average methodology, blending the expected returns on each class of investment in the plans’ portfolio. The expected returns by asset class are developed considering both past performance and future considerations. The long-term rate of return is reviewed annually by the Company for its funded plans and adjusted, if required. The weighted-average expected long-term rate of return on plan assets has declined from 9.3% to 7.9% over the past three years. Returns on the Company’s pension plan assets in the United States from 2000 through 2002 were less than the estimates by approximately $100,000. A reduction in the U.S. interest rate serving as the basis for the discount rate assumptions during the same three years accounted for an approximate $40,000 increase in the Company’s calculated liability.

     Pension liability calculations are normally updated annually at each year-end, but may be updated in interim periods if any major plan amendments or curtailments occur. The Company’s liability calculation is reflected in the financial statements herein.

Long-Lived Asset Accounting

     The Company accounts for its long-lived assets as assets to be held and used. Management periodically reviews subsidiaries for impairment as required under SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” using an undiscounted cash flow analysis. These reviews require estimating the costs to operate and maintain the facilities over an extended period that could approximate 25 years or more. Estimates are made regarding the costs to maintain and replace equipment throughout the facilities, period operating costs, the production quantities and revenues, and the ability by clients to financially meet their obligations. If a formal decision is made by management to sell an asset, a discounted cash flow methodology is utilized for such assessment.

     Certain special-purpose subsidiaries in the Global Power Group are reimbursed by customers for their costs, including amounts related to principal repayments of non-recourse project debt, for building and operating certain facilities over the lives of the non-cancelable service contracts. The Company records revenues relating to debt repayment obligations on these contracts on a straight-line basis over the lives of the service contracts, and records depreciation of the facilities on a straight-line basis over the estimated useful lives of the facilities, after consideration of the estimated residual value.

Income Taxes

     Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.

     Investment tax credits are accounted for by the flow-through method whereby they reduce income taxes currently payable and the provision for income taxes in the period the assets giving rise to such credits are placed in service. To the extent such credits are not currently utilized on the Company’s tax return, deferred tax assets, subject to considerations about the need for a valuation allowance, are recognized for the carryforward amounts.

     In the fourth quarter of 2001, the Company established a valuation allowance of $194,600, primarily for domestic deferred tax assets under the provisions of SFAS No. 109. Such action was required due to the losses from domestic operations experienced in the three most recent fiscal years. For statutory purposes, the majority of the deferred tax assets for which a valuation allowance was provided

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do not begin to expire until 2020 and beyond, based on the current tax laws. Based on the establishment of the valuation allowance, the Company does not anticipate recognizing a provision for federal income taxes on domestic operations until some time subsequent to the successful completion of the proposed restructuring.
 
     Based on the exchange offer as discussed in Note 3 to the condensed consolidated financial statements, it will be subject to substantial limitations on the use of pre-exchange losses and credits to offset U.S. federal taxable income in any post-exchange year. Since a valuation allowance has already been reflected to offset these losses and credits, this limitation will not result in a significant write-off by the Company.
 
Performance Improvement Intervention
 
     In March 2002, the Company initiated a comprehensive plan to enhance cash generation and to improve profitability. The operating performance portion of the plan concentrated on the quality and quantity of backlog, the execution of projects in order to achieve or exceed the profit and cash targets and the optimization of all non-project related cash sources and uses, including cost reductions. In connection with this plan, a group of outside consultants was hired for the purpose of carrying out a performance improvement intervention. The tactical portion of the performance improvement intervention concentrates on booking current projects, and generating incremental cash from high leverage opportunities such as overhead reductions, procurement, and accounts receivable. The systemic portion of the performance improvement intervention concentrates on sales effectiveness, estimating, bidding, and project execution procedures. Management believes the turnaround of the Global Power Group’s North American operating unit is in large part the result of the intervention activities.
 
Code of Ethics
 
     The Company maintains a code of ethics for all employees, including executive management. No exceptions or waivers were made to the code of ethics during the first three quarters of 2004.
 
Accounting Developments
 
     In January 2003, the FASB issued FASB Interpretation (“FIN”) 46, “Consolidation of Variable Interest Entities.” This interpretation requires consolidation by business enterprises of variable interest entities, which have one or both of the following characteristics:
     
     The equity investment at risk is not sufficient to permit the entity to finance its activities without additional subordinated financial support from other parties, which is provided through other interest that will absorb some or all of the expected losses of the entity; and
     
     The equity investors lack one or more of the following essential characteristics of a controlling financial interest: a) the direct or indirect ability to make decisions about the entity’s activities through voting rights or similar rights; b) the obligation to absorb the expected losses of the entity if they occur, which makes it possible for the entity to finance its activities; and c) the right to receive expected residual returns of the entity if they occur, which is the compensation for the risk of absorbing the expected loss.
 
     FIN 46 applied immediately to variable interest entities created after January 31, 2003, and to variable interest entities in which an enterprise obtains an interest after that date. On October 9, 2003, the effective date of FIN 46 for variable interest entities in which an enterprise holds a variable interest that it acquired before February 1, 2003 was deferred until the end of the first interim or annual period ending after March 15, 2004.
 
     The Company adopted the provisions of this interpretation in the first quarter of 2004. The adoption did not result in the consolidation of any previously unconsolidated variable interest entities. However, the adoption did result in the de-consolidation of a subsidiary trust, which issued mandatorily redeemable preferred securities. This had no impact on the Company’s consolidated debt as the intercompany debt to the subsidiary became third party debt upon de-consolidation.

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     In December 2003, the FASB issued SFAS No. 132R “Employers’ Disclosure about Pensions and Other Postretirement Benefits.” SFAS No. 132R requires the following disclosures: (1) the dates on which plan assets and obligations are measured, (2) segregation of the market values of plan assets into broad asset categories, (3) a narrative description of the investment policy of plan assets, (4) a narrative description for the basis for the development of the expected long-term rate of return of plan assets, (5) expected cash contributions to be made to the plans over the next fiscal year and (6) expected benefit payments for each of the next ten fiscal years. These changes are effective for fiscal years ending after December 15, 2003, with the exception of (1) expected benefit payments and (2) foreign plans which are delayed until fiscal years ending after June 15, 2004. SFAS No. 132R requires disclosure of two items in quarterly interim reports. These quarterly requirements are the disclosure of net benefit cost and contributions made during the fiscal year. The Company adopted the disclosure requirements of this standard, including the foreign plans.

     On January 12, 2004, the FASB issued FASB Staff Position (“FSP”) No. 106-1, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-1 permitted employers that sponsor postretirement benefit plans that provide prescription drug benefits to retirees to make a one-time election to defer accounting for any effects of the Medicare Prescription Drug Improvement and Modernization Act of 2003 (the “Act”). Without FSP No. 106-1, plan sponsors would have been required under SFAS No. 106, “Employers’ Accounting for Postretirement Benefits Other than Pensions,” to account for the effects of the Act in the fiscal period that includes December 8, 2003, the date President Bush signed the Act into law. On May 19, 2004, the FASB issued FSP No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-2 supercedes FSP No. 106-1. The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004. In accordance with FSP No. 106-2, the Company concluded that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Act. Accordingly, the Company reflected the impact of the Act prospectively as of the start of the third quarter 2004. The impact of the Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS OF FW PREFERRED CAPITAL TRUST I
(in thousands of dollars)

     FW Preferred Capital Trust I (“the Capital Trust”) is a 100% indirectly owned finance subsidiary of the Company which issued the $175,000 Trust Preferred Securities (the “Trust Securities”). The Capital Trust invested the proceeds from the Trust Securities in an equal principal amount of 9.0% junior subordinated deferrable interest debentures (the “Debentures”) of Foster Wheeler LLC. Prior to December 27, 2003 the Capital Trust was consolidated in the financial statements of the Company and the Trust Securities were presented as mandatorily redeemable preferred securities of subsidiary trust holding solely junior subordinated deferrable interest debentures in the condensed consolidated balance sheet. The accumulated undistributed quarterly distributions were presented on the condensed consolidated balance sheet as deferred accrued mandatorily redeemable preferred security distributions of subsidiary trust. The distributions expense on the Trust Securities was presented as mandatorily redeemable preferred security distributions of subsidiary trust on the condensed consolidated statement of operations and comprehensive loss.

     In the quarter ended March 26, 2004, the Company adopted FIN 46, “Consolidation of Variable Interest Entities,” for variable interest entities formed prior to February 1, 2003. In accordance with the provisions of FIN 46, the Company determined that (i) the Capital Trust is a variable interest entity and (ii) the Company is not the primary beneficiary. Accordingly, the Company de-consolidated the Capital Trust as of December 27, 2003. The Company’s condensed consolidated balance sheet now reflects Foster Wheeler LLC’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures. The interest expense on the

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Debentures is presented on the condensed consolidated statement of operations and comprehensive loss as interest expense on subordinated deferrable interest debentures.

     The following is Management’s Discussion and Analysis of certain significant factors that have affected the financial condition and results of operations of the Capital Trust for the periods indicated below. This Management’s Discussion and Analysis and other sections of this Report on Form 10-Q contain forward-looking statements that are based on management’s assumptions, expectations and projections about the Capital Trust. Such forward-looking statements by their nature involve a degree of risk and uncertainty.

Overview – The Capital Trust

     The financial condition and results of operations of the Capital Trust are dependent on the financial condition and results of operations of Foster Wheeler Ltd. and Foster Wheeler LLC since the Capital Trust’s only assets are the Debentures. The Capital Trust’s only source of income and cash is the interest income on the Debentures. These Debentures have essentially the same terms as the Trust Securities. Therefore, the Capital Trust can only make payments on the Trust Securities if Foster Wheeler LLC first makes payments on the Debentures.

     Since January 15, 2002, Foster Wheeler LLC has exercised its right to defer payments on the Debentures. Foster Wheeler Ltd.’s Senior Credit Facility, as amended, requires that the payment of the dividends on the Trust Securities continue to be deferred; accordingly, no dividends were paid during 2003 and the first three quarters of 2004.

     On September 24, 2004, the Foster Wheeler Ltd. and Foster Wheeler LLC completed an equity-for-debt exchange offer in which Foster Wheeler Ltd. issued common shares, preferred shares and warrants to purchase common shares (or in some cases to purchase preferred shares) in exchange for Trust Securities. In conjunction with the exchange, the Capital Trust recorded a $103,800 reduction in the Trust Securities and a $31,100 reduction in deferred accrued mandatorily redeemable preferred security distributions payable. The Capital Trust also recorded a corresponding reduction in the Debentures and accrued interest receivable.

Results of Operations – The Capital Trust

Three months and nine months ended September 24, 2004 compared to the three and nine months ended September 26, 2003

       
Three Months Ended
           
Nine Months Ended
     
 
 
 
 
September 24,
 
September 26,
           
September 24,
 
September 26,
           
 
2004
 
2003
   
Change
 
% Change
 
2004
 
2003
   
Change
 
% Change
 
 
 
 

 
 
 
 

 
 
Change in valuation allowance $ 103,600   $ (23,450 ) $ 127,050   (541.8 )% $ 140,000   $ 5,950   $ 134,050   2252.9 %
Gain on equity-for-debt exchange $ 39,405   $   $ 39,405  
n/a
  $ 39,405   $   $ 39,405  
n/a
 
Preferred security distributions expense $ 4,752   $ 4,584   $ 168   3.7 % $ 14,445   $ 13,443   $ 1,002   7.5 %

     The valuation allowance on the investment in subordinated deferrable interest debentures and related interest income receivable was established based on the financial condition of Foster Wheeler LLC and Foster Wheeler Ltd. and Foster Wheeler LLC’s decision to exercise its right to defer payments on the subordinated deferrable interest debentures since January 15, 2002. The Capital Trust recorded a gain on the exchange of its mandatorily redeemable preferred trust securities of $39,405 in the third quarter of 2004. The difference between the gain recognized by the Capital Trust of $39,405 and the gain recorded by the Foster Wheeler LLC of $66,357 is due to (1) a $34,626 loss recognized by the Capital Trust on the settlement of 59.3% of the subordinated deferrable interest debentures and the corresponding accrued interest and (2) transaction fees of $4,197 and the write off of unamortized issuance costs of $3,477 borne by Foster Wheeler LLC. The change in the valuation allowance for the three and nine months ended September 24, 2004 and 2003, resulted from an increase in the market price of the Trust

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Securities, which is deemed a proxy for the fair value of the subordinated deferrable interest debentures. The market price per security of the Trust Securities was $23.00 as of September 24, 2004, $8.20 as of June 25, 2004, $3.00 as of December 26, 2003, $2.20 as of September 26, 2003, $5.55 as of June 27, 2003 and $1.35 as of December 27, 2002.

     The preferred security distributions expense represents the accrual for cash distributions due on the Trust Securities. Distributions accrue at an annual rate of 9% on the outstanding liquidation amount of the Trust Securities, compounded quarterly. Additionally, deferred distributions accrue interest at an annual rate of 9%, compounded quarterly, as well. Accordingly, the increase in preferred security distributions expense for the three and nine months ended September 24, 2004, resulted from the accrual on the undistributed preferred security distributions. As noted previously, the Capital Trust has deferred the distributions on the Trust Securities in conjunction with Foster Wheeler LLC’s decision to defer interest payments on the Debentures since January 15, 2002.

Financial Condition – The Capital Trust

     The investment in subordinated deferrable interest debentures of Foster Wheeler LLC increased by $8,200 and $44,600 for the three and nine months ended September 24, 2004, respectively, as a result of a decrease in the valuation allowance. The change in the required valuation allowance resulted from the increase in the market price of the Trust Securities, which is deemed a proxy for the fair value of the subordinated deferrable interest debentures.

     The decrease in the deferred accrued mandatorily redeemable preferred security distributions from 2003 to 2004 results from the deferral of distributions on the Trust Securities in conjunction with Foster Wheeler LLC’s decision to defer interest payments on the Debentures since January 15, 2002, partially offset by the impact of the equity-for-debt exchange. During this deferral period, distributions on Trust Securities will continue to accrue at an annual rate of 9%, compounded quarterly. Additionally, deferred distributions accrue interest at an annual rate of 9%, compounded quarterly, as well.

     The preferred securities holders’ deficit for the nine months ended September 24, 2004 decreased by $164,960, due primarily to the impact of the equity-for-debt exchange and the decrease in the valuation allowance.

Liquidity and Capital Resources – The Capital Trust

     The Capital Trust’s ability to continue as a going concern is dependent on Foster Wheeler Ltd.’s and Foster Wheeler LLC’s ability to continue as a going concern as the Capital Trust’s only asset is the Debentures. Foster Wheeler LLC, an indirect wholly owned subsidiary of the Company, is essentially a holding company which owns the stock of various subsidiary companies, and is included in the condensed consolidated financial statements of the Company. As previously discussed, Foster Wheeler Ltd. may not be able to continue as a going concern. Refer to the previous discussion of Foster Wheeler Ltd.’s liquidity and capital resources.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
(in thousands of dollars)

     Management’s strategy for managing transaction risks associated with currency fluctuations is for each operating unit to enter into derivative transactions, such as forward foreign exchange agreements, to hedge its exposure on contracts into the operating unit’s functional currency. The Company utilizes all such financial instruments solely for hedging. Corporate policy prohibits the speculative use of such instruments. The Company is exposed to credit loss in the event of nonperformance by the counter parties to such financial instruments. To minimize this risk, the Company enters into these financial instruments with financial institutions that are primarily rated A or better by Standard & Poor’s or A2 or better by Moody’s. The geographical diversity of the Company’s operations mitigates to some extent the effects of the currency translation exposure. However, the Company maintains substantial operations in Europe and is subject to translation risk for the Euro and the pound Sterling. No significant unhedged assets or

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liabilities are maintained outside the functional currency of the operating subsidiaries. Accordingly, translation exposure is not hedged.

     Interest Rate Risk - The Company is exposed to changes in interest rates primarily as a result of its variable rate project debt. If market rates average 1% more in 2004 than in 2003, the Company’s interest expense for the next twelve months would increase, and income before tax would decrease by approximately $120. This amount has been determined by considering the impact of the hypothetical interest rates on the Company’s variable-rate balances as of September 24, 2004. In the event of a significant change in interest rates, management would likely take action to further mitigate its exposure to the change. However, due to uncertainty of the specific actions that would be taken and their possible effects, the sensitivity analysis assumes no changes in the Company’s financial structure.

     Foreign Currency Risk - The Company has significant overseas operations. Generally, all significant activities of the overseas affiliates are recorded in their functional currency, which is generally the currency of the country of domicile of the affiliate. This results in a mitigation of the potential impact of earnings fluctuations as a result of changes in foreign exchange rates. In addition, in order to further mitigate risks associated with foreign currency fluctuations, the affiliates of the Company enter into foreign currency exchange contracts to hedge the exposed contract value back to their functional currency. As of September 24, 2004, the Company had approximately $37,500 of foreign exchange contracts outstanding. These contracts mature in 2004 and 2005. The contracts have been established by various international subsidiaries to sell a variety of currencies and either receive their respective functional currency or other currencies for which they have payment obligations to third parties. The Company does not enter into foreign currency contracts for speculative purposes.

Inflation

     The effect of inflation on the Company’s revenues and earnings is expected to be minimal. Although a majority of the Company’s revenues are made under long-term contracts, the selling prices of such contracts, established for deliveries in the future, generally reflect estimated costs to complete in these future periods. In addition, some contracts provide for price adjustments through escalation clauses.

ITEM 4 CONTROLS AND PROCEDURES
(in thousands of dollars) 

     Included as Exhibits 31.1 and 31.2 are the Certifications that are required under Section 302 of the Sarbanes-Oxley Act of 2002. This section of the Report contains information concerning the controls evaluation referred to in the Section 302 Certifications and the information contained herein should be read in conjunction with the Certifications.

     Internal controls are designed with the objective of ensuring that assets are safeguarded, transactions are authorized, and financial reports are prepared on a timely basis in accordance with accounting principles generally accepted in the United States of America. The disclosure controls and procedures are designed to comply with the regulations established by the SEC.

     Disclosure controls and procedures mean controls and other procedures of an issuer that are designed to ensure that information required to be disclosed by the issuer in the reports that it files or submits under the Securities Exchange Act of 1934, as amended (the “Exchange Act”), is recorded, processed, summarized and reported, within the time periods specified in the SEC’s rules and forms. Disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by an issuer in the reports that it files or submits under the Exchange Act is accumulated and communicated to the issuer’s management, including its principal executive and principal financial officers, or persons performing similar functions, as appropriate, to allow timely decisions regarding required disclosure.

     Internal controls over financial reporting and disclosure controls and procedures, no matter how designed, have limitations. It is the Company’s intent that the internal controls be conceived to provide

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reasonable assurance that the objectives of the controls are met. Management plans to continue its review of internal controls and disclosure procedures on an ongoing basis.

     The Company initiated a detailed review of internal controls over financial reporting in the third and fourth quarters of 2002. The review included evaluation of the Company’s contracting policies and procedures relating to bidding and estimating practices. Among other things, these reviews included evaluation of the Company’s reserving practices for bad debts and uncollectible accounts receivables, warranty costs, change orders and claims. Management, with approval of the Audit Committee of the Board of Directors, enhanced its policies and established more formalized and higher level approvals for setting and releasing project contingencies and reserves, establishing claims and change orders, and requires that all claims to be recorded in excess of $500 be reviewed and approved in advance by the Company’s chief financial officer.

     Management strengthened the Company’s financial controls and supplemented its financial and management expertise in 2002 and 2003. This included expanding the scope of the internal audit function.

     The Company outsourced its internal audit function in the fourth quarter of 2002. Outsourcing internal audit allowed access to a world-class organization with skilled professionals and the latest information technology audit resources. Key objectives of the revised internal audit function include:

     Focusing resources on improving operational and financial performance in areas of highest risk;
    Reviewing and strengthening existing internal controls;
     Mitigating the risk of internal control failures; and
     Ensuring best practices are implemented across all business units.

     In the second quarter of 2004, the Company decided to transition to a co-source arrangement with its service provider. A Company employee now leads the internal audit function, but it is supported by the service organization.

     The Company formed a disclosure review committee in the first quarter of 2003. The purpose of the committee is to evaluate, review and modify as necessary the disclosure controls and procedures designed to ensure that information required to be disclosed in the Company’s periodic reports is recorded, processed, summarized and reported accurately in all material respects within the time periods required by the SEC’s rules and forms.

     Management also amended the composition of the boards of directors of the major operating companies to include at least three corporate executives. One of the corporate executives is also chairman of the disclosure committee. The Company believes that these changes in corporate governance will enhance the disclosure controls because critical operating information and strategic actions authorized will now involve the chairman of the disclosure committee. Internal controls have been enhanced by these corporate governance changes.

     Management began the formal documentation of the Company’s worldwide internal controls in 2003 as part of new requirements under the Sarbanes-Oxley legislation. This process has moved to the testing phase, which will continue throughout 2004.

     During the second quarter of 2004, management placed the leadership of all Global Power Group operating companies under the leadership of its North American Power management team. A new Chief Financial Officer was added to the existing financial team in its European Power operating unit, and a new Chief Financial Officer was appointed to the Engineering and Construction Group’s Asia Pacific operating unit. During the third quarter of 2004, there were two changes to the senior management of the Engineering and Construction Group. First, the CEO of the U.K. operating unit retired and was succeeded by an experienced senior management member. Additionally, a new CEO, also a long-time

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experienced member of senior management, was appointed to the Asia Pacific operating unit. Management believes these and other staff changes will enhance internal and disclosure controls.

     The Company’s financial reporting requirements increased significantly as a result of the SEC requirements relating to the security interest granted to the Senior Note holders in August 2002, and from the financial reporting requirements relating to the proposed exchange offer and restructuring process. Nine additional sets of audited financial statements for subsidiary companies (including three years comparable results) were required for 2002 and the first nine months of 2003. The additional year-end financial statements were erroneously omitted from the Company’s 2002 10-K filing as the result of an oversight. The Company had a process in place both internally and externally whereby this evaluation was made and an error occurred in the evaluation process. The preparation of these additional financial statements began near the end of the third quarter of 2003 in connection with the preparation of the amended 2002 10-K, which was filed on December 19, 2003. In addition, the Company’s accounting workload increased due to its operational restructuring and certain potential divestitures pursued in the second half of 2003, which were later discontinued. Early in the fourth quarter of 2003, a key financial officer responsible for the preparation of the nine sets of subsidiary financial statements resigned. As a result of all of these factors taken together, during the fourth quarter of 2003, the Company’s remaining permanent corporate accounting staff was not structured to address this increased workload under the deadlines required. The Company hired temporary professional personnel to assist with the process. Because the temporary personnel were unfamiliar with the Company’s operations, this resulted in inefficiencies in the financial reporting process. The external auditors notified the Audit Committee of the Board of Directors on December 16, 2003 that they believed the insufficient staffing levels in the corporate accounting department represented a “material weakness” in the preparation of the subsidiary financial statements, but noted that this did not constitute a material weakness for the Company’s consolidated financial statements. A material weakness is defined as “a condition in which the design or operation of one or more of the internal control components does not reduce to a relatively low level the risk that misstatements caused by error or fraud in amounts that would be material in relation to the financial statements being audited may occur and not be detected within a timely period by employees in the normal course of performing their assigned functions.” The Company has assigned the highest priority to the assessment of this internal control deficiency and has taken actions it believes necessary to address this material weakness, but the Company believes additional time must pass in order for the additional staff to become fully trained and integrated into its operations and to evidence that the additional staff is performing as intended.

     The initiatives associated with implementation of the Sarbanes-Oxley legislation require the Company to increase the quantity and quality of its financial professionals throughout the world. This is a management objective for 2004.

     On March 3, 2004, in connection with its audit of the Company’s financial statements for fiscal 2003, the Company’s external auditors notified the Audit Committee of the Board of Directors that they believed the lack of formal process in place for senior financial management to review assumptions and check calculations on a timely basis relating to the Company’s asbestos liability and asset balances represented a “material weakness” in the internal controls for the preparation of the Company’s consolidated financial statements for 2003. In order to meet the accelerated deadline for filing its 10-K, in connection with the preparation of its 2003 consolidated financial statements, the Company submitted its calculations and assumptions relating to asbestos liability and related assets to the external auditors for their review prior to being fully reviewed by senior management. As a result, the external auditors noted a proposed change in an assumption used to calculate the liability that had not been approved by senior management and also noted a mechanical error in calculating the number of open claims. Prior to December 26, 2003, the Company followed an informal process whereby its senior management reviewed asbestos assumptions and calculations after they were prepared by the Company’s internal asbestos matters team. Until his retirement at the end of fiscal 2003, the Company’s General Counsel, a member of senior management, led this process. Following his retirement, as well as the departure in January of 2004 of the Company’s Chief Financial Officer, as discussed above this process was not followed. In

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response, the Company corrected the mechanical error in its calculation and determined not to make the proposed change in the assumption.

     Estimating the Company’s obligations arising from asbestos litigation, and the amounts of related insurance recoveries is a complex process involving many different assumptions about future events extending well into the future. These assumptions are developed by management together with its internal and external asbestos litigation team based on historical data regarding asbestos claims made against the Company, recoveries sought and settlement and trial resolution data. As these factors vary over any given period, the assumptions about future periods used to calculate the Company’s asbestos liabilities are adjusted correspondingly. The Company’s process of having its senior management review these assumptions was not followed in connection with the preparation of the 2003 financial statements. In their March 3, 2004 letter, the external auditors recommended that the assumptions and calculations prepared by members of the Company’s asbestos litigation team be reviewed carefully by the Chief Accounting Officer of the Company and that all significant assumptions and estimates, including changes thereof, be approved by the Chief Financial and Chief Executive Officers of the Company prior to the asbestos calculations being submitted to the external auditors. The Company agreed with these suggestions and has adopted them both in connection with the 2003 audit and going forward. All asbestos estimates and assumptions included in the accompanying financial statements for the first nine months of 2004 have been subjected to appropriate review by senior management.

     The Company has taken the actions described above, which it believes address the material weaknesses described above. If the Company is unable to successfully address the identified material weaknesses in its internal controls, its ability to report financial results on a timely and accurate basis may be adversely affected.

     Although the foregoing material weaknesses were identified, the Company’s management concluded that its disclosure controls and procedures were effective as of the end of fiscal 2003 and the first fiscal quarter of 2004. Prior to reaching this conclusion, management through its Disclosure Committee, undertook a review of its disclosure controls and procedures. The review identified what management believed to be evidence of a comprehensive disclosure control structure. Management also carefully evaluated the two material weaknesses as well as the error that caused the omission of the additional subsidiary financial statements in the initial filing of the 2002 Form 10-K during the first quarter of 2003 as discussed above. Management concluded that the Company’s disclosure controls and procedures were effective on the evaluation dates at the end of each quarterly period during 2003 based on its belief that although an error had occurred which resulted in the additional subsidiary financial statements being omitted from the 2002 10-K, the design of its disclosure controls and procedures taken as a whole were effective. Management viewed the omission as an isolated error not a systemic problem. With respect to the staffing issue, management noted that the issue was raised prior to the end of the fiscal 2003 and before the audit process for the year had begun, and that the process for preparing the additional sets of financial statements had been changed prior to year-end. The revised process included a thorough review by experienced accounting and tax personnel of the Company of the work prepared by temporary staff, prior to submission to the external auditors. Management concluded the necessary actions had been taken to eliminate the staffing material weakness, although more time is needed to train and integrate these new employees. With respect to the material weakness identified in the Company’s asbestos calculation process, management took note of the informal process followed in prior periods. Management noted that this process was used in prior periods and that its external auditors did not note it as a reportable condition or material weakness during those periods. Management noted that the fact that the process was not followed led to the material weakness. The Company agreed to formalize the process, in accordance with its external auditor’s suggestion. However, management also believed that the process itself would have been sufficient had it been followed. The Company’s management believes that a control system, no matter how well conceived and operated, can provide only reasonable, not absolute, assurance that the objectives of the control system are met. With this in mind, and looking at the design and operation of the Company’s disclosure controls and procedures as a whole, management concluded, notwithstanding the material weaknesses described above and after taking into account the

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remedial measures taken as of the end of fiscal 2003 and the first fiscal quarter of 2004, that they were effective on such dates.

     Thereafter, one of the Company’s foreign subsidiaries that is a party to a project-specific, Euro-denominated performance bonding facility, which as of September 24, 2004 had the equivalent of approximately $40 million of performance bonds (none of which has been drawn) outstanding breached a covenant under this facility. This bonding facility prohibits the subsidiary from making any dividends or other restricted payments unless it maintains a minimum equity ratio (calculated by dividing equity by total assets (each as defined in the facility)). In addition, the facility requires the subsidiary to maintain a minimum equity ratio, compliance with which is tested quarterly. As a result of operating losses at the subsidiary during the second quarter of 2004, the subsidiary’s equity ratio fell below the required minimum, breaching the equity ratio covenant under the facility. On August 6, 2004, the Company obtained a waiver from each of the institutions party thereto that provides that the remedy for falling below the minimum equity ratio is the agreement on the subsidiary’s part that, for so long as the facility is in place, it will not make any dividends or other restricted payments until the equity ratio has returned to the required minimum. The ability to make these payments was already restricted by an existing covenant in the facility, and is therefore already included in the Company’s liquidity analysis. The Company believes that this restriction on dividends and other restricted payments to the Company by this subsidiary will not have an adverse impact on its forecasted liquidity. See "Management’s Discussion and Analysis of Financial Condition and Results of Operations -Liquidity" for further discussion of the Company’s liquidity.

     In early August, in connection with its review of the performance bonding facility described above, the Company became aware for the first time that that same subsidiary was also in breach under a minimum equity ratio covenant contained in a separate performance bonding facility with one of the same financial institutions. This facility had the equivalent of approximately $13 million of performance bonds (none of which has been drawn) outstanding as of September 24, 2004 and is used for general purposes. The equity ratio covenant contained in this facility requires the subsidiary to maintain a minimum equity ratio (calculated by dividing equity by total assets (each as defined in the facility)). As a result of operating losses at the subsidiary during the second quarter of 2004, the subsidiary’s equity ratio fell below the required minimum, breaching the equity ratio covenant under the facility. On August 9, the subsidiary obtained a waiver of this covenant through October 31, 2004 from the financial institution that is a party to the agreement in question. The waiver for the general performance bond facility was initially effective through October 31, 2004 and was subsequently extended through November 30, 2004. In the event that the Company is unable to obtain a further waiver or amendment, it will pursue a replacement for this bonding facility. In addition, the subsidiary has sufficient cash on hand to collateralize the obligations supported by the performance bonds in the event it is unable to obtain a waiver or an alternative bonding facility. See "Management’s Discussion and Analysis of Financial Condition and Results of Operations-Liquidity" for further discussion of the Company’s liquidity.

     In response to its discovery of this breach at such a late date, the Company undertook a review of its procedures relating to the monitoring of, and reporting of defaults under, its subsidiaries financial covenants globally. Although the management of the subsidiary in question was aware of the covenant’s existence, it did not fully understand its implications. As a consequence, it did not notify the corporate center of the Company on a timely basis of the breach of the covenant. Further, the corporate center of the Company did not independently detect the breach on a timely basis. Management concluded that the failure to detect the covenant breach on a timely basis was the result of a deficiency in its disclosure controls and procedures, which are intended to be designed to ensure that this type of breach is detected on a timely basis. After reviewing its controls and procedures relating to covenant monitoring and reporting as of the end of fiscal 2003 and each of the two fiscal quarters in 2004, management concluded that the deficiency arose in February of 2004. Prior to February 2004, the Company’s treasurer maintained an inventory of, and actively tested and analyzed, the financial covenants and the potential consequences to the Company and its subsidiaries of a failure to comply with such covenants. As of the end of fiscal 2003, this covenant inventory included both of the covenants in the performance bonding facilities discussed above. However, the Company’s treasurer left the Company at the end of January

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2004. Following his departure, although the Company fully tested and analyzed its domestic financial covenants, the covenant inventory that included the foreign subsidiary’s covenants was not fully tested and analyzed against the quarter’s financial results by the Company at the corporate center level. Management believes that had the compensating control of the corporate center’s covenant monitoring process been continued in the first two quarters of 2004, the breach would have been detected by the Company on a timely basis.
 
     As previously disclosed, the Company concluded its disclosure controls and procedures were not effective at the end of the second quarter of 2004 due to the covenant breach discussed above. In addition, in light of the information that came to their attention as a result of the Company’s review of its disclosure controls and procedures undertaken in connection with its second fiscal quarter, the Company’s principal executive officer and principal financial officer revised their previous conclusions and concluded that the Company’s disclosure controls and procedures as of the end of the first fiscal quarter in 2004 were not effective for the reasons described above. However, the Company’s principal executive officer and principal financial officer noted that the Company has remedied this deficiency during the third quarter of 2004 and did not note any other deficiencies in the Company’s disclosure controls and procedures during their evaluation.
 
     The Company has given this issue the highest priority and has updated its disclosure controls and procedures relating to covenant compliance. In order to address this issue during the third quarter of 2004, the Company:
 
     comprehensively reviewed and updated its covenant inventory;
     
     upgraded the reporting procedure at the subsidiary level on a global basis; and
     
     set up procedures to ensure the quarterly global covenant monitoring process by its corporate center is properly implemented.
     
     Based on evaluation under the supervision and with the participation of the Company’s management, the Company’s principal executive officer and principal financial officer have concluded that the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act) were effective as of September 24, 2004 to ensure that information required to be disclosed by the Company in reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms.
 
     Safe Harbor Statement
 
     Management’s Discussion and Analysis of Financial Condition and Results of Operations, other sections of this Report on Form 10-Q and other reports and oral statements made by representatives of the Company from time to time may contain forward-looking statements that are based on management’s assumptions, expectations and projections about the Company and the various industries within which the Company operates. These include statements regarding the Company’s expectation regarding revenues (including as expressed by its backlog), its liquidity, the outcome of litigation and legal proceedings and recoveries from customers for claims, and the costs of current and future asbestos claims and the amount and timing of insurance recoveries. Such forward-looking statements by their nature involve a degree of risk and uncertainty. The Company cautions that a variety of important factors could cause business conditions and results to differ materially from what is contained in forward-looking statements, including, but not limited to, the following:
 
  changes in the rate of economic growth in the United States and other major international economies;
     
  changes in investment by the power, oil & gas, pharmaceutical, chemical/petrochemical and environmental industries;
     
  changes in the financial condition of our customers;

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  changes in regulatory environment;
     
  changes in project design or schedules;
     
  contract cancellations;
     
  changes in estimates made by the Company of costs to complete projects;
     
  changes in trade, monetary and fiscal policies worldwide;
     
  currency fluctuations;
     
  war and/or terrorist attacks on facilities either owned or where equipment or services are or may be provided;
     
  outcomes of pending and future litigation, including litigation regarding the Company’s liability for damages and insurance coverage for asbestos exposure;
     
  protection and validity of patents and other intellectual property rights;
     
  increasing competition by foreign and domestic companies;
     
  compliance with debt covenants;
     
  monetization of certain Power System facilities;
     
  implementation of its restructuring plan;
     
  recoverability of claims against customers; and
     
  changes in estimates used in its critical accounting policies.

     Other factors and assumptions not identified above were also involved in the formation of these forward-looking statements and the failure of such other assumptions to be realized as well as other factors may also cause actual results to differ materially from those projected. Most of these factors are difficult to predict accurately and are generally beyond the control of the Company. The reader should consider the areas of risk described above in connection with any forward-looking statements that may be made by the Company.

     The Company undertakes no obligation to publicly update any forward-looking statements, whether as a result of new information, future events or otherwise. The reader is advised, however, to consult any additional disclosures the Company makes in proxy statements, quarterly reports on Form 10-Q, annual reports on Form 10-K and current reports on Form 8-K filed with the Securities and Exchange Commission.

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PART II. OTHER INFORMATION

ITEM 1. – LEGAL PROCEEDINGS

Refer to Note 4 to the Condensed Consolidated Financial Statements presented in Part I, Item 1 of this Quarterly Report on Form 10-Q for a discussion of legal proceedings, which is incorporated by reference in this Part II.

ITEM 4. – SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

On September 24, 2004, pursuant to a solicitation of the consents of its security holders, Foster Wheeler entered into amendments to the instruments governing each of (i) the 9.00% Preferred Securities, Series I (liquidation amount $25 per trust security) issued by FW Preferred Capital Trust I and guaranteed by Foster Wheeler Ltd. and Foster Wheeler LLC, (ii) the 6.50% Convertible Subordinated Notes due 2007 issued by Foster Wheeler Ltd. and guaranteed by Foster Wheeler LLC and (iii) the 6.75% Senior Notes due 2005 issued by Foster Wheeler LLC and guaranteed by Foster Wheeler Ltd. and certain subsidiary guarantors, in each case as set forth in exhibits 4.3, 4.4 and 4.5, respectively..

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ITEM 6. - EXHIBITS AND REPORTS ON FORM 8-K

Exhibits

Exhibit No.   Exhibits  
       
3.1   Certificate of Designation relating to Foster Wheeler Ltd.’s Series B Convertible Preferred Shares, adopted on September 24, 2004.  
       
4.1   Indenture dated as of September 24, 2004 among Foster Wheeler LLC, the guarantors named therein and Wells Fargo Bank, National Association, as trustee, relating to the notes. (Filed as Exhibit 4.2 to Foster Wheeler Ltd.’s registration statement on Form S-4 (File No. 119841) filed on October 20, 2004 and incorporated by reference herein.)  
       
4.2   Form of Note relating to new notes (included in Exhibit 4.1).  
       
4.3   Third Supplemental Indenture dated as of September 24, 2004 between Foster Wheeler LLC and BNY Midwest Trust Company, as trustee, relating to the 9.00% Preferred Securities, Series I (liquidation amount $25 per preferred security) issued by FW Preferred Capital Trust I.  
       
4.4   Third Supplemental Indenture dated as of September 24, 2004 among Foster Wheeler LLC, the guarantors named therein and BNY Midwest Trust Company, as trustee, relating to Foster Wheeler LLC’s 6 3/4% Senior Secured Notes due 2005.  
       
4.5   Supplemental Indenture dated as of September 24, 2004 among Foster Wheeler Ltd., Foster Wheeler LLC, and BNY Midwest Trust Company, as trustee, relating to Foster Wheeler Ltd.’s 6.50% Convertible Subordinated Notes due 2007.  
       
4.6   Registration Rights Agreement dated as of September 21, 2004 among Foster Wheeler LLC, the guarantors named therein and the purchasers named therein relating to the exchange offer for 10.359% Senior Secured Notes due 2011, Series B. (Filed as Exhibit 4.3 to Foster Wheeler Ltd.’s registration statement on Form S-4 (File No. 119841) filed on October 20, 2004 and incorporated by reference herein.)  
       
4.7   Registration Rights Agreement dated as of September 24, 2004 by and among Foster Wheeler LLC, the guarantors listed therein and each of the purchasers signatory thereto. (Filed as Exhibit 4.5 to Foster Wheeler Ltd.’s registration statement on Form S-4 (File No. 119841) filed on October 20, 2004 and incorporated by reference herein.)  
       
4.8   Security Agreement dated as of September 24, 2004 among Foster Wheeler LLC, the grantors listed therein and Wells Fargo Bank, National Association. (Filed as Exhibit 4.6 to Foster Wheeler Ltd.’s registration statement on Form S-4 (File No. 119841) filed on October 20, 2004 and incorporated by reference herein.)  
       
4.9   Intercreditor Agreement dated as of September 24, 2004 among Bank of America, N.A., as Administrative Agent and Collateral Agent, Wells Fargo Bank, N.A., as trustee, Foster Wheeler LLC and its subsidiaries which are parties thereto. (Filed as Exhibit 4.7 to Foster Wheeler Ltd.’s registration statement on Form S-4 (File No. 119841) filed on October 20, 2004 and incorporated by reference herein.)  

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10.1   Form of Third Amendment to the Employment Agreement between Foster Wheeler Ltd. and Raymond J. Milchovich. (Filed as Exhibit 99.1 to Foster Wheeler Ltd.’s Form 8-K, filed on July 23, 2004, and incorporated herein by reference.)
     
10.2   Lock-Up Agreement dated as of July 30, 2004, by and among Foster Wheeler Ltd., Foster Wheeler LLC and the Security Holders named therein.
     
10.3   Warrant Agreement between Foster Wheeler Ltd. and Mellon Investor Services LLC, including forms of warrant certificates. (Filed as Exhibit 4.10 to Foster Wheeler Ltd.’s registration statement on Form S-3 (File No. 333-120076) filed on October 29, 2004 and incorporated by reference herein.)
     
10.4   Foster Wheeler Ltd. Management Restricted Stock Plan. (Filed as Exhibit 10.1 to Foster Wheeler Ltd.’s Form 8-K, dated September 29, 2004 and filed on October 1, 2004, and incorporated herein by reference.)
     
10.5   Foster Wheeler Ltd. 2004 Stock Option Plan. (Filed as Exhibit 10.2 to Foster Wheeler Ltd.’s Form 8-K, dated September 29, 2004 and filed on October 1, 2004, and incorporated herein by reference.)
     
10.6   Amendment No. 1, dated as of September 23, 2004, to the Rights Agreement, dated as of May 21, 2001, between Foster Wheeler Ltd and Mellon Investor Services, LLC. (Filed as Exhibit 4.3 to Form 8-A/A, Amendment No. 1 to Registration Statement on Form 8-A dated April 26, 2002, dated and filed on September 28, 2004.)
     
12.1   Statement of Computation of Consolidated Ratio of Earnings to Fixed Charges
     
31.1   Section 302 Certification of Raymond J. Milchovich
     
31.2   Section 302 Certification of John T. La Duc
     
32.1   Certification of Raymond J. Milchovich Pursuant to 18 U.S.C. Section 1350, As Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
     
32.2   Certification of John T. La Duc Pursuant to 18 U.S.C. Section 1350, As Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
     

Reports on Form 8-K

Report Date   Description
     
July 8, 2004   In connection with its proposed exchange offer and the related registration on Form S-4 (No. 333-107054), the Company filed its current risk factors (Item 5).
     
July 23, 2004   The Company filed a Form of Third Amendment to the Employment Agreement between Foster Wheeler Ltd. and Raymond J. Milchovich (Items 5 and 7).

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August 4, 2004   The Company announced its financial results for the Second Quarter of 2004 (Items 7, 9 and 12).
     
August 13, 2004   In connection with its proposed exchange offer and the related registration statements on Form S-4 (No. 333-107054 and No. 333-117244), the Company filed its current risk factors (Item 5).
     
August 13, 2004   The Company filed unaudited interim financial statements in connection with its proposed exchange offer and the related registration statements on Form S-4 (No. 333-107054 and No. 333-117244) (Item 5).
     
September 24, 2004   The Company announced the closing of the exchange offer and consent solicitation and that it has entered into amendments to the instruments governing certain debt securities and trust securities (Items 3, 8 and 9).
     
September 29, 2004   The Company announced that the Compensation Committee of the Board of Directors approved equity compensation awards to certain officers and key employees of the Company and its subsidiaries, as well as to certain members of the Board of Directors (Items 1 and 9).
     
October 1, 2004   The Company announced the resignation of certain members of the Board of Directors and election of new members to the Board of Directors (Items 5 and 9).
     
October 14, 2004   The Company announced the grant date of the equity compensation awards previously approved by the Compensation Committee of the Board of Directors. The Company also announced the resignation of a member of the Board of Directors and election of new member to the Board of Directors (Items 1, 5 and 9).

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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.

  FOSTER WHEELER LTD.
 
  (Registrant)
   
Date: November 3, 2004 /s/ RAYMOND J. MILCHOVICH
 
  Raymond J. Milchovich
  Chairman, President and
  Chief Executive Officer
   
   
   
Date: November 3, 2004 /s/ JOHN T. LA DUC
 
  John T. La Duc
  Executive Vice President and
  Chief Financial Officer

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