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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C.  20549

 

 

FORM 10-K

 

ý

 

Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the fiscal year ended December 31, 2004

 

o

 

Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from            to            

 

Commission File Number
1-11978

 

The Manitowoc Company, Inc.

 (Exact name of registrant as specified in its charter)

 

Wisconsin

 

39-0448110

(State or other jurisdiction
of incorporation)

 

(I.R.S. Employer
Identification Number)

 

 

 

2400 South 44th Street,
Manitowoc, Wisconsin

 

54221-0066

(Address of principal executive offices)

 

(Zip Code)

 

(920) 684-4410
(Registrant’s telephone number, including area code)

 

Securities Registered Pursuant to Section 12(b) of the Act:

Common Stock, $.01 Par Value

 

New York Stock Exchange

(Title of Each Class)

 

(Name of Each Exchange on Which Registered)

Common Stock Purchase Rights

 

 

 

Securities Registered Pursuant to Section 12(g) of the Act:

 

Indicate by check mark whether the Registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceeding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.   Yes  ý    No  o

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.   o

 

Indicate by check mark whether the Registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes  ý    No  o

 

The Aggregate Market Value on June 30, 2004, of the registrant’s Common Stock held by non-affiliates of the registrant was $905,132,921 based on the closing per share price of $33.85 on that date.

 

The number of shares outstanding of the registrant’s Common Stock as of February 23, 2005, the most recent practicable date, was 29,976,185.

 

DOCUMENTS INCORPORATED BY REFERENCE

 

Portions of the registrant’s Proxy Statement, to be prepared and filed for the annual Meeting of Shareholders, dated April 1, 2005 (the “2005 Proxy Statement”), are incorporate by reference in Part III of this report.

 

See Index to Exhibits immediately following the signature page of this report, which is incorporated herein by reference.

 



 

PART I

 

Item 1.    Business

 

GENERAL

 

Founded in 1902, we are a diversified industrial manufacturer in three principal markets: Cranes and Related Products (Crane); Foodservice Equipment (Foodservice) and Marine.  We have over a 100-year tradition of providing high-quality, customer-focused products and support services to our markets worldwide.  For the year ended December 31, 2004 we had net sales of approximately $2.0 billion.  During the past six years we made several acquisitions and divested or closed certain smaller companies or product lines.  See further details of the acquisitions, divestitures and closures in Footnotes 3 and 4 of the Notes to Consolidated Financial Statements included in Item 8 of this Form 10-K.

 

Our Crane business is a global provider of engineered lift solutions, offering one of the broadest lines of lifting equipment in our industry.  We design, manufacture and market a comprehensive line of crawler cranes, mobile telescopic cranes, tower cranes, and boom trucks.  Our Crane products are marketed under the Manitowoc, Grove, Potain, National, and CraneCare brand names and are used in a wide variety of applications, including energy, petrochemical and industrial projects, infrastructure development such as road, bridge and airport construction, commercial and high-rise residential construction, mining and dredging.

 

Our Foodservice business is a leading broad-line manufacturer of “cold side” commercial foodservice products.  We design, manufacture and market full product lines of ice making machines, walk-in and reach-in refrigerators and freezers, fountain beverage delivery systems and other foodservice refrigeration products for the lodging, restaurant, healthcare, convenience store, soft-drink bottling, and institutional foodservice markets.  Our Foodservice products are marketed under the Manitowoc, SerVend, Multiplex, Kolpak, Harford-Duracool, McCall, Koolaire, Flomatic, Icetronic, Kyees, RDI, and other brand names.

 

Our Marine segment provides new construction, shiprepair and maintenance services for freshwater and saltwater vessels from four shipyards on the U.S. Great Lakes.  Our Marine segment is also a provider of Great Lakes and oceangoing mid-sized commercial, research and military vessels.  Our Marine segment serves the Great Lakes maritime market consisting of both U.S. and Canadian fleets, inland waterway operations, and ocean going vessels that transit the Great Lakes and St. Lawrence Seaways.

 

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Our principal executive offices are located at 2400 South 44th Street, Manitowoc, Wisconsin 54221-0066.

 

FINANCIAL INFORMATION ABOUT BUSINESS SEGMENTS

 

The following is financial information about the Crane, Foodservice and Marine segments for the years ended December 31, 2004, 2003 and 2002.  The accounting policies of the segments are the same as those described in the summary of significant accounting policies of the Notes to the Consolidated Financial Statements included in Item 8 of this Form 10-K, except that certain expenses are not allocated to the segments.  These unallocated expenses are corporate overhead, amortization expense of intangible assets with definite lives, interest expense, curtailment gain, and income taxes.  The company evaluates segment performance based upon profit and loss before the aforementioned expenses.  Restructuring costs separately identified in the Consolidated Statement of Operations are included as reductions to the respective segment’s operating earnings for each year below.

 

 

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

Net sales from continuing operations:

 

 

 

 

 

 

 

Crane

 

$

1,248,476

 

$

962,808

 

$

674,060

 

Foodservice

 

468,483

 

457,000

 

462,906

 

Marine

 

247,142

 

151,048

 

219,457

 

Total

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

 

 

 

 

 

 

 

 

Operating earnings from continuing operations:

 

 

 

 

 

 

 

Crane

 

$

57,011

 

$

24,437

 

$

55,613

 

Foodservice

 

66,190

 

65,927

 

56,749

 

Marine

 

9,080

 

4,750

 

19,934

 

Corporate

 

(21,243

)

(19,210

)

(15,171

)

Amortization expense

 

(3,141

)

(2,919

)

(2,001

)

Curtailment gain

 

 

12,897

 

 

Operating earnings from continuing operations

 

$

107,897

 

$

85,882

 

$

115,124

 

 

 

 

 

 

 

 

 

Capital expenditures:

 

 

 

 

 

 

 

Crane

 

$

24,192

 

$

25,028

 

$

19,116

 

Foodservice

 

12,524

 

5,005

 

4,107

 

Marine

 

4,757

 

735

 

1,490

 

Corporate

 

2,913

 

1,209

 

8,283

 

Total

 

$

44,386

 

$

31,977

 

$

32,996

 

 

 

 

 

 

 

 

 

Total assets:

 

 

 

 

 

 

 

Crane

 

$

1,279,665

 

$

1,151,751

 

$

1,046,294

 

Foodservice

 

302,865

 

290,586

 

320,840

 

Marine

 

110,336

 

91,519

 

93,983

 

Corporate

 

235,270

 

126,293

 

139,529

 

Total

 

$

1,928,136

 

$

1,660,149

 

$

1,600,646

 

 

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PRODUCTS AND SERVICES

 

We sell our products categorized in the following business segments:

 

Business Segment

 

Percentage of
2004 Net Sales

 

Key Products

 

Key Brands

 

 

 

 

 

 

 

Cranes and Related Products

 

63.6%

 

Lattice-boom Cranes: which include crawler and truck mounted lattice-boom cranes, and crawler crane attachments; Tower Cranes: which include top slewing luffing jib, topless, and self erecting tower cranes; Mobile Telescopic Cranes: including rough terrain, all-terrain, truck mounted and industrial cranes; Boom Trucks: which include telescopic and articulated boom trucks; Parts and Service: which include replacement parts, product services, crane rebuilding and remanufacturing services.

 

Manitowoc Potain Grove National Crane Care

 

 

 

 

 

 

 

Foodservice Equipment

 

23.9%

 

Commercial ice-cube machines, ice flakers, and storage bins; ice/beverage dispensers; long-draw soft-drink and beer dispensing systems; walk-in refrigerators and freezers; reach-in refrigerators and freezers; refrigerated under-counters and food prep tables; private label residential refrigerator/freezers; post-mix beverage dispensing valves; cast aluminum cold plates; compressor racks and modular refrigeration systems; backroom beverage equipment distribution services.

 

Manitowoc SerVend Multiplex Kolpak Harford-Duracool McCall Koolaire Flomatic Icetronic Kyees RDI

 

 

 

 

 

 

 

Marine

 

12.5%

 

New construction services for commercial, government, military, and research vessels of all varieties, including Military vessels, ice breakers, ferries, patrol boats, self-unloading bulk carriers, double-hull tank barges, integrated tug/barges and dredges; inspection, maintenance and repair of freshwater and saltwater vessels.

 

 

 

Cranes and Related Products

 

Our Crane segment designs, manufactures and distributes a diversified line of crawler and truck mounted lattice-boom cranes, which we sell under the “Manitowoc” name.  Our Crane segment also designs and manufactures a diversified line of top slewing and self erecting tower cranes, which we sell under the “Potain” name.  We design and manufacture mobile telescopic cranes which we sell under the “Grove” name. We also design and manufacture a comprehensive line of hydraulically powered telescopic and articulated boom trucks, which we sell under the “National” brand name. We also provide crane product services, and crane rebuilding and remanufacturing services which are delivered under the CraneCare brand name.  In some cases our products are manufactured for us or distributed for us under strategic alliances.  Our crane products are used in a wide variety of applications throughout the world, including energy, petrochemical and industrial projects, infrastructure development such as road, bridge and airport construction, commercial and high-rise residential construction, mining and dredging.   Many of our customers purchase one crane together with several attachments to permit use of the crane in a broader range of lifting applications and other operations. Various crane models combined with available options have lifting capacities up to 1,433 U.S. tons.

 

Lattice-boom Cranes.  Under the Manitowoc brand name we design, manufacture and distribute lattice-boom crawler cranes.  Lattice-boom cranes consist of a lattice-boom, which is a fabricated, high-strength steel structure that has four chords and tubular lacings,

 

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mounted on a base which is either crawler or truck mounted. Lattice-boom cranes weigh less and provide higher lifting capacities than a telescopic boom of similar length. The lattice-boom sections, together with the crane base, are transported to and erected at a project site.

 

We currently offer models of lattice-boom cranes with lifting capacities up to 1,433 tons, which are used to lift material and equipment in a wide variety of applications and end markets, including heavy construction, bridge and highway, duty cycle and infrastructure and energy related projects. These cranes are also used by the crane rental industry, which serves all of the above industries.

 

Lattice-boom crawler cranes may be classified according to their lift capacity—low capacity and high capacity. Low capacity crawler cranes with 150-ton capacity or less are often utilized for general construction and duty cycle applications.  High capacity crawler cranes with greater than 150-ton capacity are utilized to lift materials in a wide variety of applications and are often utilized in heavy construction, energy-related, stadium construction, petrochemical work, and dockside applications. We offer eight low-capacity models and eight high-capacity models.  We also manufacture lattice-boom, self erecting truck cranes. These cranes serve the same markets as our high capacity crawler cranes.  They differ from their crawler counterparts only in that they are mounted on a truck rather than a crawler and can travel at highway speeds.

 

We also offer our lattice-boom crawler crane customers various attachments that provide our cranes with greater capacity in terms of height, movement and lifting. Our principal attachments are: MAX-ER™ attachment, luffing jibs, and RINGER™ attachments. The MAX-ER is a trailing, counterweight, heavy-lift attachment that dramatically improves the reach, capacity and lift dynamics of the basic crane to which it is mounted. It can be transferred between cranes of the same model for maximum economy and occupies less space than competitive heavy-lift systems. A luffing jib is a fabricated structure similar to, but smaller than, a lattice-boom. Mounted at the tip of a lattice-boom, a luffing jib easily adjusts its angle of operation permitting one crane with a luffing jib to make lifts at additional locations on the project site. It can be transferred between cranes of the same model to maximize utilization. A RINGER attachment is a high-capacity lift attachment that distributes load reactions over a large area to minimize ground-bearing pressure. It can also be more economical than transporting and setting up a larger crane.

 

Tower Cranes. Under the Potain brand name we design and manufacture tower cranes utilized primarily in the building and construction industry. Tower cranes offer the ability to lift and place material more quickly and accurately than other types of lifting machinery without utilizing substantial square footage on the ground. Tower cranes include a stationary vertical tower and a horizontal jib with a counterweight, which is placed near the top of the vertical tower. A load carrying cable runs through a trolley which is on the jib, enabling the load to move along the jib. The jib rotates 360 degrees, which compensates for the crane’s inability to move, thus increasing the crane’s work area. Operators are primarily located where the jib and tower meet, which provides superior visibility above the worksite. We offer a complete line of tower crane products, including top slewing, luffing jib, topless, self erecting, and special cranes for dams, harbors and other large building projects. Top slewing cranes are the most traditional form of tower cranes.

 

Top slewing tower cranes have a tower and multi-sectioned horizontal jib. Suspension cables supporting the jib extend from the tower. These cranes rotate from the top of their mast and can increase in height with the project. Top slewing cranes are transported in separate pieces and assembled at the construction site in one to three days depending on the height.  We offer 38 models of top slewing tower cranes with maximum jib lengths of 80 meters and lifting capabilities ranging between 40 and 3,600 meter-tons. These cranes are generally sold to large building and construction groups, as well as rental companies.

 

Luffing jib tower cranes, which are a type of top slewing crane, have an angled rather than horizontal jib. Unlike other tower cranes which have a trolley that controls the lateral movement of the load, luffing jib cranes move their load by changing the angle of the jib. These cranes are transported in separate pieces and assembled at the construction site in one to three days depending on the height. The cranes are utilized primarily in urban areas where space is constrained or in situations where several cranes are installed close together. We currently offer 6 models of luffing jib tower cranes with maximum jib lengths of 60 meters and lifting capabilities ranging between 90 and 600 meter-tons.

 

Topless tower cranes, which are a type of top slewing crane, without the cathead or jib tiebars on the top of the mast.  The cranes are utilized primarily when overhead height is constrained or in situations where several cranes are installed close together.  These cranes are transported in separate pieces and assembled at the construction site in one to three days depending on the height.  We currently offer 8 models of topless tower cranes with maximum jib lengths of 75 meters and lifting capabilities ranging between 100 and 300 meter-tons.

 

Self erecting tower cranes are generally trailer-mounted and unfold from four sections, two for the tower and two for the jib. The smallest of our models unfolds in less than 8 minutes; larger models erect in a few hours. Self erecting cranes rotate from the bottom of their mast. We offer 23 models of self erecting cranes with maximum jib lengths of 50 meters and lifting capacities ranging between 10 and 120 meter-tons which are utilized primarily in light construction and residential applications.

 

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Mobile Telescopic Cranes.  Under the Grove brand name we design and manufacture 23 models of mobile telescopic cranes utilized primarily in industrial, commercial and construction applications, as well as in maintenance applications to lift and move material at job sites. Mobile telescopic cranes consist of a telescopic boom mounted on a wheeled carrier. Mobile telescopic cranes are similar to lattice-boom cranes in that they are designed to lift heavy loads using a mobile carrier as a platform, enabling the crane to move on and around a job site without typically having to re-erect the crane for each particular job. Additionally, many mobile telescopic cranes have the ability to drive between sites, and some are permitted on public roadways. We currently offer the following four types of mobile telescopic cranes capable of reaching tip heights of 427 feet with lifting capacities up to 550 tons: (i) rough terrain, (ii) all-terrain, (iii) truck mounted, and (iv) industrial.

 

Rough terrain cranes are designed to lift materials and equipment on rough or uneven terrain. These cranes cannot be driven on public roadways, and, accordingly, must be transported by truck to a work site. We produce, under the Grove brand name, 9 models of rough terrain cranes capable of tip heights of up to 279 feet and maximum load capacities of up to 130 tons.

 

All-terrain cranes are versatile cranes designed to lift materials and equipment on rough or uneven terrain and yet are highly maneuverable and capable of highway speeds. We produce, under the Grove brand name, 11 models of all-terrain cranes capable of tip heights of up to 427 feet and maximum load capacities of up to 550 tons.

 

Truck mounted cranes are designed to provide simple set-up and long reach high capacity booms and are capable of traveling from site to site at highway speeds. These cranes are suitable for urban and suburban uses. We produce, under the Grove brand name, 3 models of truck mounted cranes capable of tip heights of up to 237 feet and maximum load capacities of up to 90 tons.

 

Industrial cranes are designed primarily for plant maintenance, storage yard and material handling jobs.  We distribute, under the Grove brand name, 7 models of industrial cranes capable of tip heights of up to 92 feet and maximum load capacities of up to 20 tons.

 

Boom Trucks.  We offer our hydraulic and articulated boom truck products under the National Crane product line. A boom truck is a hydraulically powered telescopic crane or articulated crane mounted on a truck chassis. Telescopic boom trucks are used primarily for lifting material on a job site, while articulated boom trucks are utilized primarily to load and unload truck beds at a job site.  We currently offer, under the National Crane brand name, 12 models of telescoping and 8 models of articulating cranes capable of reaching maximum heights of 176 feet and lifting capacity up to 40 tons.

 

Backlog. The year-end backlog of crane products includes orders that have been placed on a production schedule, and those orders that we have accepted and that we expect to be shipped and billed during the next year. Manitowoc’s backlog of unfilled orders for Crane segment at December 31, 2004 was $327.3 million, as compared with $213.2 million at December 31, 2003.

 

Foodservice Equipment

 

Our Foodservice segment designs, manufactures and markets commercial ice-cube and flaker machines and storage bins; walk-in refrigerators and freezers; reach-in refrigerators and freezers; refrigerated undercounter and food preparation tables; private label residential refrigerators/freezers; ice/beverage dispensers; post-mix beverage dispensing valves; cast aluminum cold plates; long draw beer dispensing systems; compressor racks and modular refrigeration systems; and backroom beverage equipment distribution services. Products are sold under the brand names Manitowoc, SerVend, Multiplex, Kolpak, Harford-Duracool, McCall, Koolaire, Flomatic, Icetronic, Kyees, RDI, and other brand names.

 

Commercial Ice Cube Machines, Ice Flaker Machines and Storage Bins.  Ice machines are classified as either self-contained or modular machines and can be further classified by size, capacity and the type of ice they produce. There are two basic types of ice made by ice machines: cubes and flakes. Machines that make ice cubes, the most popular type of machine, are used by the foodservice industry for drinks, ice displays and salad bars. Flake ice is used to a great extent in processing applications, such as keeping meats and seafood fresh, as well as in medical facilities for use in ice packs.

 

Our subsidiary Manitowoc Ice manufactures 26 models of commercial ice machines under the Manitowoc brand name, serving the foodservice, convenience store, healthcare, restaurant and lodging markets. Our ice machines make ice in cube and flake form, and range in daily production capacities from 45 to 2,150 pounds.

 

5



 

The ice cube machines are either self-contained units, which make and store ice, or modular units, which make, but do not store ice. We offer the world’s only commercial ice making machines with patented cleaning and sanitizing technology. This feature eliminates the downtime and labor costs associated with periodic cleaning of the water distribution system. All units feature patented technology with environmentally friendly hydrofluorocarbon refrigerants. We also manufacture the patented QuietQube ice cube machines, which feature CVD, or cool vapor defrost, technology, operate heat-free, are 75% quieter than non-CVD units and produce more ice in a smaller footprint. These QuietQube machines are ideally suited for use in new restaurants, which often feature more open designs, and for use with the self-service beverage systems increasingly found in quick service restaurants and convenience stores. Our ice machines are sold throughout North America, Europe and Asia.

 

Walk-in Refrigerators and Freezers.  We manufacture under the brand names Kolpak and Harford-Duracool modular and fully assembled walk-in refrigerators, coolers and freezers for restaurants, institutions, commissaries and convenience stores. Walk-in refrigerators and freezers are large, insulated storage spaces fitted with refrigeration systems. Most walk-ins are custom-made from modular insulated panels constructed with steel or aluminum exteriors and foamed-in-place urethane insulation. Refrigerator/blower units are installed in order to maintain an even temperature throughout the refrigerated space. Walk-ins come in many models with various types of doors, interior shelving, and viewing windows.  We also produce a complete line of express or pre-assembled walk-ins.

 

Reach-in Refrigerators and Freezers.  Reach-in refrigerators and freezers are typically constructed from stainless steel and have a thick layer of insulation in the walls, doors and floor. The cabinets have one to three doors, made of either glass or steel, and come in a variety of sizes with storage capabilities up to 72 cubic feet. Although reach-ins resemble household refrigerators, commercial versions utilize few plastic parts, incorporate larger compressor units and do not usually combine refrigerator and freezer compartments in the same unit. These design features stem from the heavy duty usage needs of most reach-ins by customers. For example, in contrast to the typical household refrigerator, commercial reach-ins may be opened and closed hundreds of times per day, placing mechanical strain on the structure and greatly increasing the cooling load on the refrigeration system.  We produce under our McCall, Kolpak, and Koolaire bands over 60 self-contained upright and under-counter refrigeration equipment units, including a full line of reach-ins and refrigerated food preparation equipment for restaurants, institutions and commissaries. We make over 50 standard models of reach-ins plus custom-built units.

 

Beverage Dispensers and Other Products.  Our subsidiary Manitowoc Beverage Equipment, Inc. produces ice-cube dispensers, beverage dispensers, ice/beverage dispensers, post-mix dispensing valves and cast aluminum cold plates and related equipment for use by quick service restaurants, convenience stores, bottling operations, movie theaters, and the soft-drink industry. Ice cube dispensers come in the form of floor and countertop models with storage capacities ranging from 45 to 180 pounds, while ice/beverage dispensers include traditional combination ice/beverage dispensers, drop-in dispensers and electric countertop units. Dispensing systems are manufactured for the dispensing of soda, water and beer. Soda systems include remote systems that produce cold carbonated water and chill incoming water and syrup prior to delivery to dispensing towers. Beer systems offer technically advanced remote beer delivery systems which are superior by design, allow increased yields, provide better under-bar space utilization and allow multiple stations to operate from one central unit.

 

Our subsidiary Manitowoc Beverage Systems, Inc., or MBS, is a systems integrator with nationwide distribution of beverage dispensing and backroom equipment and support system components. MBS serves the needs of major beverage and bottler customers, restaurants, convenience stores and other outlets and provides our customers with one point of contact for their beverage dispenser and backroom equipment needs. It operates throughout the United States, with locations in Ohio, California, and Virginia.

 

Backlog. The backlog for unfilled orders for our Foodservice segment at December 31, 2004 and 2003 was not significant because orders are generally filled within 24 to 48 hours.

 

6



 

Marine

 

We operate four shipyards located in Marinette, Wisconsin; Sturgeon Bay, Wisconsin; Toledo, Ohio; and Cleveland, Ohio.

 

Marinette, Wisconsin. Marinette Marine Corporation (Marinette) was founded along the Menominee River in Marinette, Wisconsin in 1942 to meet America’s growing need for naval construction. Since our first contract to build five wooden barges, Marinette has built more than 1,300 vessels. Marinette is a full service shipyard with in-house capabilities to design and construct the most complex vessels.   Our Marinette facility has 300,000 square feet of heated indoor production area, 53,000 square feet of secure indoor warehouse and receiving area, a 2,500 long ton certified ship launch ways and a 1,600 ton ship transport system.  These features of the Marinette facility allow the vessels to be constructed and outfitted completely indoors. When ready for launching, they are moved outdoors. Typically, vessels are 90 to 95% material and labor complete when launched which allows for the quality of the finished product and greater efficiency.

 

Sturgeon Bay, Wisconsin. Located in Sturgeon Bay, Wisconsin, Bay Shipbuilding Co. (Sturgeon Bay) is an industry leader in the construction of double-hulled vessels, dredges, and dredging support equipment, along with bulk cargo self unloading solutions. This shipyard specializes in large ship construction projects and repair work.  Our Sturgeon Bay shipyard consists of approximately 55 acres of waterfront property, approximately 295,000 square feet of enclosed manufacturing and office space, a 140-foot by 1,158-foot graving dock, a 250-foot graving dock, and a 600-foot, 7,000-ton, floating dry-dock.

 

Toledo, Ohio. Toledo Shiprepair Company (Toledo) specializes in hull, machinery, and propulsion repairs, along with conversion and retrofitting for the marine industry. Toledo has multiple dry-docking capabilities for emergency repairs and required surveys and years of experience serving the maritime needs of the Great Lakes, as well as the international ship traffic that transit Great Lakes’ waterways.   Our Toledo facility has an 815-foot by 100-foot dry dock, a 515-foot by 100-foot dry dock, and 1,800-foot conversion/repair berth.

 

Cleveland, Ohio. Cleveland Shiprepair Company specializes in all types of voyage and topside marine repair.

 

The year-end backlog for our Marine segment includes new project work to be completed over a series of years and repair and maintenance work presently scheduled which will be completed in the next year.  At December 31, 2004, the backlog for our Marine segment approximated $186 million, compared to $338 million one year ago. The backlog is primarily made up of new vessel construction projects and does not include options for additional vessels, yet to be awarded.

Raw Materials and Supplies

 

The primary raw material that we use is structural and rolled steel, which is purchased from various domestic and international sources. We also purchase engines and electrical equipment and other semi- and fully-processed materials. Our policy is to maintain, wherever possible, alternate sources of supply for our important materials and parts. We maintain inventories of steel and other purchased material. We have been successful in our goal to maintain alternative sources of raw materials and supplies, and therefore are not dependent on a single source for any particular raw material or supply.   During 2004, gross profit was negatively impacted as a result of commodity price increases in the Crane, Foodservice and Marine segments by $8.6 million, $3.6 million and $3.7 million, respectively, compared to 2003.  In all cases, the impact of commodity price increases on gross profit is net of price increases to our customers and adjustments to our material standards.  Although we have established actions in place to mitigate these pressures in 2005, no guarantee of success can be made at this time.

 

Patents, Trademarks, and Licenses

 

We hold numerous patents pertaining to our crane and foodservice products, and have presently pending applications for additional patents in the United States and foreign countries. In addition, we have various registered and unregistered trademarks and licenses that are of material importance to our business and believe our ownership of this intellectual property is adequately protected in customary fashions under applicable law, no single patent, trademark or license is critical to our overall business.

 

7



 

Seasonality

 

Typically, the second and third quarters represent our best quarters for our consolidated financial results. In our Crane segment, summer represents the main construction season. Customers require new machines, parts, and service in advance of that season.   Since the summer brings warmer weather, there is also an increase in the use and replacement of ice machines, as well as new construction and remodeling within the food service industry. As a result, distributors build inventories during the second quarter for the increased demand.  With respect to our Marine segment, the Great Lakes shipping industry’s sailing season is normally April through December. Thus, barring any emergency groundings, the majority of repair and maintenance work is performed during the winter months and the work is typically completed during the first and second quarter of the year.  As a result our overall increase in new construction project work in our Marine segment, the seasonality of our traditional repair and maintenance work is less extreme as new construction projects are performed throughout the year.

 

Competition

 

We sell all of our products in highly competitive industries. We compete in each of our industries based on product design, quality of products and services, product performance, maintenance costs, and price. Several of our competitors may have greater financial, marketing, manufacturing and distribution resources than we do. We believe that we benefit from the following competitive advantages: a strong brand name, a reputation for quality products and service, an established network of global distributors, broad product line offerings in the markets we serve, and a commitment to engineering design and product innovation. However, we cannot assure you that our products and services will continue to compete successfully with our competitors or that we will be able to retain our customer base or improve or maintain our profit margins on sales to our customers. The following table sets forth our primary competitors in each of our business segments:

 

Business Segment

 

Products

 

Primary Competitors

Cranes and Related Products

 

Lattice-boom Crawler Cranes

 

Hitachi; Kobelco; Liebherr; Sumitomo/Link-Belt; and Terex/Demag/American

 

 

 

 

 

 

 

Tower Cranes

 

Comensa; Gru Comedil; Liebherr; Peiner Terex FM; and Jasco

 

 

 

 

 

 

 

Mobile Telescopic Cranes

 

Liebherr; Link-Belt; Terex/Demag; and Tadano

 

 

 

 

 

 

 

Boom Trucks

 

Terex; Manitex

 

 

 

 

 

Foodservice Equipment

 

Ice Machines

 

Hoshizaki; Scotsman

 

 

 

 

 

 

 

Ice/Beverage Dispensers

 

Automatic Bar Controls; Celli; Cornelius; Enodis; Lancer Corporation; and Vin Service

 

 

 

 

 

 

 

Walk-in Refrigerators/Freezers

 

American Panel; ICS; Nor-Lake; and W.A. Brown

 

 

 

 

 

 

 

Reach-in Refrigerators/Freezers

 

Beverage Air; Delfield; Traulsen; and True Foodservice

 

 

 

 

 

Marine

 

Ship Repair and Construction

 

Alabama Shipbuilding & Drydock; Bender Shipbuilding & Repair; Bollinger, Lockport & Larose; Fraser Shipyards; Friede Goldman Halter; and Port Weller Drydocks

 

Engineering, Research and Development

 

Our extensive engineering, research and development capabilities have been key drivers of our success. We engage in research and development activities at all of our significant manufacturing facilities. We have a staff of engineers and technicians on three continents who are responsible for improving existing products and developing new products. We incurred research and development expenditures of $21.2 million in 2004, $17.4 million in 2003 and $15.6 million in 2002.

 

8



 

Our team of engineers focuses on developing innovative, high performance, low maintenance products that are intended to create significant brand loyalty among customers. Design engineers work closely with our manufacturing and marketing staff, enabling us to identify quickly changing end-user requirements, implement new technologies and effectively introduce product innovations. Close, carefully managed relationships with dealers, distributors and end users help us identify their needs, not only for products, but for the service and support that is critical to their profitable operation. As part of our ongoing commitment to provide superior products, we intend to continue our efforts to design products that meet evolving customer demands and reduce the period from product conception to product introduction.

 

Employee Relations

 

We employ approximately 7,600 persons and have labor agreements with 18 union locals in North America.  In addition, a large majority of our European employees belong to European trade unions.   There were no work stoppages during 2004, however, the following work stoppages occurred during 2003 and 2002:

 

      At our Manitowoc Crane Facility for 4 days during November of 2003 by the Local International Association of Machinists.

 

      At our Marinette Marine facility beginning January 21, 2003, which lasted 44 days by the local boilermakers union.

 

      At our Bay Shipbuilding facility for 5 days during February of 2002 by the local boilermakers, electrical workers, pipefitters, and carpenters unions.

 

In 2005, a total of three collective bargaining contracts expire at Manitowoc Ice, Manitowoc Cranes, and Toledo Shiprepair.

 

Available Information

 

Our Internet address is www.manitowoc.com. There we make available, free of charge, our annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and any amendments to those reports, as soon as reasonably practicable after we electronically file such material with, or furnish it to, the Securities and Exchange Commission (SEC). Our SEC reports can be accessed through the investor relations section of our Web site. The information found on our Web site is not part of this or any other report we file with or furnish to the SEC.

 

The public may read and copy any materials that we file with the SEC at the SEC’s Public Reference Room located at 450 Fifth Street NW, Washington, DC 20549. The public may obtain information on the operation of the Public Reference Room by calling the SEC at 1-800-SEC-0330. The SEC also maintains electronic versions of our reports on its website at www.sec.gov.

 

Geographic Areas

 

Net sales from continuing operations and long-lived asset information by geographic area as of and for the years ended December 31 are as follows:

 

 

 

Net Sales

 

Long-Lived Assets

 

 

 

2004

 

2003

 

2002

 

2004

 

2003

 

United States

 

$

1,100,783

 

$

902,486

 

$

912,328

 

$

561,953

 

$

498,729

 

Other North America

 

36,377

 

13,173

 

25,711

 

 

 

Europe

 

576,780

 

477,001

 

296,597

 

495,865

 

503,874

 

Asia

 

106,095

 

84,066

 

68,390

 

9,591

 

9,610

 

Middle East

 

70,981

 

59,881

 

18,885

 

 

 

Central and South America

 

24,206

 

10,883

 

7,410

 

43

 

711

 

Africa

 

15,843

 

7,906

 

7,291

 

 

 

South Pacific and Caribbean

 

4,826

 

2,989

 

13,275

 

6,226

 

 

Australia

 

28,210

 

12,471

 

6,536

 

8,497

 

1,136

 

Total

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

$

1,082,175

 

$

1,014,060

 

 

9



 

Item 2.  PROPERTIES OWNED

 

The following table outlines the principal facilities we own or lease as of December 31, 2004:

 

Facility Location

 

Type of Facility

 

Approximate
Square Footage

 

Owned/Leased

 

 

 

 

 

 

 

Cranes and Related Products

 

 

 

 

 

 

Europe/Asia

 

 

 

 

 

 

Wilhelmshaven, Germany

 

Manufacturing/Office and Storage

 

410,000

 

Owned/Leased

Moulins, France

 

Manufacturing/Office

 

355,000

 

Owned

Dilligen, Germany

 

Manufacturing/Office

 

331,000

 

Leased

Charlieu, France

 

Manufacturing/Office

 

323,000

 

Owned/Leased

Zhangjiagang, China

 

Manufacturing

 

245,500

 

Leased

Walldorf, Germany

 

Office

 

184,000

 

Leased

Fanzeres, Portugal

 

Manufacturing

 

183,000

 

Leased

La Clayette, France

 

Manufacturing/Office

 

161,000

 

Owned/Leased

Charlolles, France

 

Manufacturing

 

123,000

 

Leased

Niella Tanaro, Italy

 

Manufacturing

 

105,500

 

Owned

Tonneins, France

 

Manufacturing/Office and Storage

 

101,900

 

Owned/Leased

Ecully, France

 

Office

 

85,000

 

Owned

Alfena, Portugal

 

Office

 

84,000

 

Owned

Langenfeld, Germany

 

Office/Storage and Field Testing

 

80,300

 

Leased

Osny, France

 

Office/Storage/Repair

 

43,000

 

Owned

Arneburg, Germany

 

Manufacturing

 

73,000

 

Owned

Decines, France

 

Logistics

 

47,500

 

Leased

Vaux-en-Velin, France

 

Office/Workshop

 

17,000

 

Owned

Naia, Portugal

 

Manufacturing

 

17,000

 

Owned

Vitrolles, France

 

Office

 

16,000

 

Owned

Sunderland, United Kingdom

 

Office/Storage

 

14,000

 

Leased

Lusigny, France

 

Crane Testing Site

 

10,000

 

Owned

Baudemont, France

 

Office

 

8,000

 

Owned

Singapore

 

Office

 

7,000

 

Leased

Lisbonne, Portugal

 

Office

 

6,500

 

Owned

 

 

 

 

 

 

 

United States

 

 

 

 

 

 

Shady Grove, Pennsylvania

 

Manufacturing/Office

 

1,185,100

 

Owned

Manitowoc, Wisconsin

 

Manufacturing/Office

 

278,000

 

Owned

Quincy, Pennsylvania

 

Manufacturing

 

36,000

 

Owned

 

10



 

Facility Location

 

Type of Facility

 

Approximate
Square Footage

 

Owned/Leased

 

 

 

 

 

 

 

Bauxite, Arkansas

 

Manufacturing/Office

 

22,000

 

Owned

 

 

 

 

 

 

 

Foodservice Equipment

 

 

 

 

 

 

Europe/Asia

 

 

 

 

 

 

Hangzhou, China

 

Manufacturing/Office

 

80,000

 

Owned

Frankfurt, Germany

 

Manufacturing/Office

 

15,000

 

Owned

 

 

 

 

 

 

 

United States

 

 

 

 

 

 

Manitowoc, Wisconsin

 

Manufacturing

 

376,000

 

Owned

Parsons, Tennessee(1)

 

Manufacturing

 

214,000

 

Owned

Sparks, Nevada

 

Manufacturing

 

150,000

 

Leased

Sellersburg, Indiana

 

Manufacturing/Office

 

140,000

 

Owned

River Falls, Wisconsin

 

Manufacturing

 

133,000

 

Owned

La Mirada, California

 

Manufacturing/Office

 

77,000

 

Leased

Selmer, Tennessee

 

Manufacturing/Office

 

72,000

 

Owned/Leased

Aberdeen, Maryland

 

Manufacturing/Office

 

67,000

 

Owned

 

 

 

 

 

 

 

Marine

 

 

 

 

 

 

Marinette, Wisconsin

 

Shipyard

 

450,000

 

Owned

Sturgeon Bay, Wisconsin

 

Shipyard

 

220,000

 

Owned/Leased

Toledo, Ohio

 

Shipyard

 

60,000

 

Leased

Cleveland, Ohio

 

Marine Repair and Storage

 

8,000

 

Leased

 

 

 

 

 

 

 

Corporate

 

 

 

 

 

 

Manitowoc, Wisconsin

 

Office

 

34,000

 

Owned

Manitowoc, Wisconsin

 

Hanger Ground Lease

 

31,320

 

Leased

 


(1)           There are three separate locations within Parsons, Tennessee.

 

In addition, we lease sales office and warehouse space for our Crane segment in Begles, France; Lille, France; Nantes, France; Rouen, France; Toulouse, France; Nice, France; Orleans, France; Sainte Lauent de Muie, France; Bretigny, France; Persans, France; Vitry sur Seine, France; Parabiago, Italy; Meath Ireland; Munich, Germany; Budapest, Hungary; Warsaw, Poland; Sydney, Australia; Beihjing, China; Dubai, UAE; Makati City, Philippines; Moscow, Russia; and the Czech Republic.  Within the United States we lease office and warehouse space for our Foodservice segment in Franklin, Tennessee; Salem, Virginia; Irwindale, California; Holland, Ohio; Decaturville, Tennessee; Reno, Nevada; Selmer, Tennessee; and Clackames, Oregon.  We also own sales offices and warehouse facilities for our Crane segment in Northhampton, England and Dole, France.

 

See Note 18 “Leases” to the Consolidated Financial Statements for additional information regarding leases.

 

11



 

Item 3.  LEGAL PROCEEDINGS

 

Our global operations are governed by laws addressing the protection of the environment and employee safety and health.  Under various circumstances, these laws impose civil and criminal penalties and fines, as well as injunctive and remedial relief, for noncompliance.  They also may require remediation at sites where company related substances have been released into the environment.

 

We have expended substantial resources globally, both financial and managerial, to comply with the applicable laws and regulations, and to protect the environment and our workers.  We believe we are in substantial compliance with such laws and regulations and we maintain procedures designed to foster and ensure compliance.  However, we have been and may in the future be subject to formal or informal enforcement actions or proceedings regarding noncompliance with such laws or regulations, whether or not determined to be ultimately responsible in the normal course of business.  Historically, these actions have been resolved in various ways with the regulatory authorities without material commitments or penalties to the company.

 

We have been identified as a potentially responsible party under the Comprehensive Environmental Response, Compensation, and Liability Act (CERLA) in connection with the Lemberger Landfill Superfund Site near Manitowoc, Wisconsin.  Eleven of the approximately 150 potentially responsible parties, including us, have formed the Lemberger Site Remediation Group and have successfully negotiated with the United States Environmental Protection Agency and the Wisconsin Department of Natural Resources to fund the cleanup and settle our potential liability at this site.  Estimates indicate that the total costs to clean up this site are approximately $30 million.  However, the ultimate allocations of costs for this site are not yet final.  Although liability is joint and several, our share of the liability is estimated to be 11% of the total cost.  Prior to December 31, 1996, we accrued $3.3 million in connection with this matter.  The amounts we have spent each year through December 31, 2004 to comply with our portion of the cleanup costs have not been material.  Remediation work at the site has been substantially completed, with only long-term pumping and treating of groundwater and site maintenance remaining.  Our remaining estimated liability for this matter, included in other current liabilities in the Consolidated Balance Sheet at December 31, 2004 is $0.6 million.  Based on the size of our current allocation of liabilities at this site, the existence of other viable potential responsible parties and current reserve, we do not believe that any additional liability imposed in connection with this site will have a material adverse effect on our financial condition, results of operations, or cash flows.

 

At certain of our other facilities, we have identified potential contaminants in soil and groundwater.  The ultimate cost of any remediation required will depend upon the results of future investigation.  Based upon available information, we do not expect that the ultimate costs will have a material adverse effect on our financial condition, results of operations, or cash flows.

 

We believe that we have obtained and are in substantial compliance with those material environmental permits and approvals necessary to conduct our various businesses.  Based on the facts presently known, we do not expect environmental compliance costs to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

As of December 31, 2004, various product-related lawsuits were pending.  To the extent permitted under applicable law, all of these are insured with self-insurance retention levels.  Our self-insurance retention levels vary by business, and have fluctuated over the last five years.  The range of our self-insured retention levels are $0.1 million to $3.0 million per occurrence.  The high-end of our self-insurance retention level is a legacy product liability insurance program inherited with the acquisition of Grove in 2002 for cranes manufactured in the United States for occurrences from 2000 through October 2002.  As of December 31, 2004, the largest self-insured retention level currently maintained by us for current year occurrences is $2.0 million per occurrence and applies to product liability claims for cranes manufactured in the United States.

 

Product liability reserves in the Consolidated Balance Sheet at December 31, 2004, were $29.7 million; $7.4 million reserved specifically for cases and $22.3 million for claims incurred but not reported which were estimated using actuarial methods.  Based on our experience in defending product liability claims, we believe the current reserves are adequate for resolution of aggregate self-insured claims and insured claims incurred as of December 31, 2004.  Any recoveries from insurance carriers are dependent upon the legal sufficiency of claims and solvency of insurance carriers.

 

At December 31, 2004 and 2003, we had reserved $46.5 million and $41.7 million, respectively, for warranty claims included in product warranties and other non-current liabilities in the Consolidated Balance Sheets.  Certain of these warranties and other related claims involve matters in dispute that ultimately are resolved by negotiations, arbitration, or litigation.

 

It is reasonably possible that the estimates for environmental remediation, product liability and warranty costs may change in the near future based upon new information that may arise or matters that are beyond the scope of our historical experience.  Presently, there are no reliable methods to estimate the amount of any such potential changes.

 

12



 

We are involved in numerous lawsuits involving asbestos-related claims in which we are one of numerous defendants.  After taking into consideration legal counsel’s evaluation of such actions, the current political environment with respect to asbestos-related claims, and the liabilities accrued with respect to such matters, in the opinion of management, ultimate resolution is not expected to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

We are also involved in various legal actions arising out of the normal course of business.  Taking into account the liabilities accrued and legal counsel’s evaluation of such actions, in the opinion of management the ultimate resolution of these actions is not expected to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

Currently, we are in negotiations with one of our major Marine customers due to cost overruns from change orders on a contract.  We estimate our overruns could affect profitability by approximately $10.0 million.  We have assumed this recovery in accounting for this long-term contract, as we believe that the claim will result in additional contract revenue and the amount can be reliably estimated.  If negotiations are unsuccessful, the impact on our Consolidated Statement of Operations in a future period could be material.

 

Item 4.  SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

No matters were submitted to security holders for a vote during the fourth quarter of our fiscal year ended December 31, 2004.

 

Executive Officers of the Registrant

 

Each of the following officers of the company has been elected by the Board of Directors.  The information presented is as of February 25, 2005.

 

Name

 

Age

 

Position With The Registrant

 

Principal
Position
Held Since

Terry D. Growcock

 

59

 

Chairman & Chief Executive Officer

 

1998

 

 

 

 

 

 

 

Carl J. Laurino

 

43

 

Senior Vice President and Chief Financial Officer

 

2004

 

 

 

 

 

 

 

Thomas G. Musial

 

53

 

Senior Vice President of Human Resources and Administration

 

2000

 

 

 

 

 

 

 

Maurice D. Jones

 

45

 

Senior Vice President, General Counsel and Secretary

 

1999

 

 

 

 

 

 

 

Dean J. Nolden

 

36

 

Vice President of Finance and Controller

 

2004

 

 

 

 

 

 

 

Mary Ellen Bowers

 

48

 

Vice President Corporate Development

 

2004

 

 

 

 

 

 

 

Dennis E. McCloskey

 

62

 

Vice President of Global Procurement

 

2005

 

 

 

 

 

 

 

Glen E. Tellock

 

44

 

Senior Vice President – President Crane Segment

 

2002

 

 

 

 

 

 

 

Timothy J. Kraus

 

51

 

Senior Vice President – President Foodservice Segment

 

2000

 

 

 

 

 

 

 

Robert P. Herre

 

52

 

Senior Vice President – President Marine Segment

 

2005

 

13



 

Terry D. Growcock has been the company’s president and chief executive officer since 1998 and has served as chairman of the board since October 2002.  He has also been a director since 1998.  From 1996 to 1998, he was president and general manager of Manitowoc Ice, and from 1994 to 1996 he was executive vice president of Manitowoc Equipment works.  Prior to joining the company, Mr. Growcock served in numerous management and executive positions with Siebe plc and United Technologies Corporation.

 

Carl J. Laurino was named senior vice president and chief financial officer in May 2004.  He had served as Treasurer since May 2001.  Mr. Laurino joined the company in January 2000 as assistant treasurer and served in that capacity until his promotion to treasurer.  Previously, Mr. Laurino spent 15 years in the commercial banking industry with Firstar Bank (n/k/a US Bank), Norwest Bank (n/k/a Wells Fargo), and Associated Bank.  During that period, Mr. Laurino held numerous positions of increasing responsibility including commercial loan officer with Norwest Bank, Vice President – Business Banking with Associated Bank and Vice President and Commercial Banking Manager with Firstar.

 

Thomas G. Musial has been senior vice president of human resources and administration since 2000.  Previously, he was vice president of human resources and administration (1995), manager of human resources (1987), and personnel/industrial relations specialist (1976).

 

Maurice D. Jones has been general counsel and secretary since 1999 and was elected vice president in 2002 and a senior vice president in 2004.  Prior to joining the company, Mr. Jones was a partner in the law firm of Davis and Kuelthau, S.C., and served as legal counsel for Banta Corporation.

 

Dean J. Nolden was named vice president of finance and controller in May 2004.  Mr. Nolden joined the company in November 1998 as corporate controller and served in that capacity until his promotion in May 2004.  Prior to joining the company, Mr. Nolden spent eight years in public accounting in the audit practice of PricewaterhouseCoopers LLP.  He left that firm in 1998 as an audit manager.

 

Mary Ellen Bowers joined the company in November of 2004 as vice president of corporate development.  Prior to joining the company, Ms. Bowers spent 23 with Alcoa Inc.  During that period Ms. Bowers held numerous positions of increasing responsibility including vice president and general manager, Aerospace and Industrial Products, director Alcoa global business design, vice president and director, strategic planning and information technology, and manager strategic planning.

 

Dennis E. McCloskey was named vice president of global procurement in February of 2005.  Previously, he served as president and general manager of Manitowoc Marine Group since 2003.  Prior to serving as president and general manager of the Manitowoc Marine Group, he served as, vice president and general manager of Marinette Marine Corporation (2002), and vice president of business development for Manitowoc Foodservice Group (2001).  Prior to joining Manitowoc, Mr. McCloskey was a group vice president at Tecumseh Products Company and group vice president of refrigeration and air conditioning at Frigidaire Company.

 

Glen E. Tellock has been senior vice president of The Manitowoc Company, Inc. and president and general manager of Manitowoc Crane Group since 2002.  Previously, he served as our senior vice president and chief financial officer (1999), vice president of finance and treasurer (1998), corporate controller (1992) and director of accounting (1991).  Prior to joining the company, Mr. Tellock served as financial planning manager with the Denver Post Corporation, and as audit manager for Ernst & Whinney.

Timothy J. Kraus has been president and general manager of Manitowoc Foodservice Group since 2000 and a senior vice president of The Manitowoc Company, Inc. since 2004.  Mr. Kraus previously served as a vice president beginning in 2000.  Previously, general manager of Manitowoc’s Ice/Beverage Group (1999), executive vice president and general manager of Manitowoc Ice (1998), vice president of sales and marketing (1995), and national sales manager (1989).  Prior to joining the company, Mr. Kraus was president of Universal Nolin.

 

Robert P. Herre joined the company in February of 2005 as senior vice president of The Manitowoc Company, Inc. and president and general manager of Manitowoc Marine Group.  Prior to joining the company, Mr. Herre served as executive vice president and head of operations for Trinity Industries, Inc., joining that company in 2003. From 1991 to 2003 Mr. Herre held numerous positions within American Commercial Lines, LLC, including president and chief operating officer Jeffboat, vice president maintenance and vessel management American Commercial Barge Line, vice president and general manager American Commercial Terminals, vice president, employee relations Jeffboat and vice president, engineering.

 

14



 

PART II

 

Item 5.  MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

 

The Company’s common stock is traded on the New York Stock Exchange under the symbol MTW. At December 31, 2004, the approximate number of record shareholders of common stock was 2,726. The amount and timing of the annual dividend is determined by the board of directors at regular times each year.  In December 2004, 2003 and 2002 the company paid a cash dividend to share holders of $0.28 per share of common stock.  At its February 2005 meeting the board of directors approved the return to a quarterly dividend payment beginning with the first quarter of 2005.  At the same meeting the board of directors approved a dividend of $0.07 per share of common stock for the first quarter of 2005.

 

The high and low sales prices of the common stock were as follows for 2004, 2003 and 2002:

 

 

 

2004

 

2003

 

2002

 

Year Ended December 31

 

High

 

Low

 

Close

 

High

 

Low

 

Close

 

High

 

Low

 

Close

 

1st Quarter

 

$

33.76

 

$

27.59

 

$

29.58

 

$

26.60

 

$

16.70

 

$

16.81

 

$

41.00

 

$

30.25

 

$

39.07

 

2nd Quarter

 

33.85

 

29.36

 

33.85

 

23.98

 

16.70

 

22.30

 

44.39

 

35.14

 

35.10

 

3rd Quarter

 

35.61

 

29.85

 

35.46

 

25.63

 

18.50

 

21.69

 

35.99

 

27.04

 

27.05

 

4th Quarter

 

39.85

 

32.50

 

37.65

 

31.80

 

21.31

 

31.20

 

28.35

 

22.10

 

25.50

 

 

Under our current bank credit agreement, we are limited to aggregate annual dividend payments of $8.5 million.

 

Item 6.  SELECTED FINANCIAL DATA

 

The following selected historical financial data have been derived from the Consolidated Financial Statements of The Manitowoc Company, Inc.  The data should be read in conjunction with these financial statements and “Management’s Discussion and Analysis of Financial Condition and Results of Operations.”  The information presented reflects all business units other than Manitowoc Boom Trucks, Inc., Femco Machine Company, Inc., North Central Crane & Excavator Sales Corporation, and the Aerial Work Platform businesses, which were either sold or closed during 2004, 2003 or 2002 and are reported in discontinued operations in the accompanying Consolidated Financial Statements.  We acquired certain businesses during 1999 through 2002.  The results of all businesses acquired during the time periods presented are included in the table from their acquisition date.

 

15



 

 

 

2004

 

2003

 

2002

 

2001

 

2000

 

1999

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

 

 

 

 

 

 

 

 

 

 

 

 

Cranes and Related Products

 

$

1,248,476

 

$

962,808

 

$

674,060

 

$

391,109

 

$

240,027

 

$

245,569

 

Foodservice Equipment

 

468,483

 

457,000

 

462,906

 

411,637

 

425,080

 

379,625

 

Marine

 

247,142

 

151,048

 

219,457

 

181,677

 

71,942

 

55,204

 

Total

 

1,964,101

 

1,570,856

 

1,356,423

 

984,423

 

737,049

 

680,398

 

Gross Profit

 

381,970

 

332,734

 

321,337

 

270,598

 

215,071

 

209,693

 

Earnings from operations

 

 

 

 

 

 

 

 

 

 

 

 

 

Cranes and Related Products

 

57,011

 

24,437

 

55,613

 

62,654

 

52,383

 

51,586

 

Foodservice Equipment

 

66,190

 

65,927

 

56,749

 

57,942

 

61,368

 

65,372

 

Marine

 

9,080

 

4,750

 

19,934

 

18,924

 

8,902

 

7,297

 

Corporate

 

(21,243

)

(19,210

)

(15,171

)

(11,961

)

(12,313

)

(11,166

)

Amortization expense

 

(3,141

)

(2,919

)

(2,001

)

(11,074

)

(6,721

)

(5,932

)

Curtailment gain

 

 

12,897

 

 

 

 

 

Total

 

107,897

 

85,882

 

115,124

 

116,485

 

103,619

 

107,157

 

Interest expense

 

(56,895

)

(56,901

)

(51,963

)

(37,408

)

(12,809

)

(10,780

)

Loss on debt extinguishment

 

(1,036

)

(7,300

)

 

(5,540

)

 

 

Other income (expense) - net

 

(837

)

314

 

1,918

 

(1,268

)

(2,039

)

(1,972

)

Earnings from continuing operations before income taxes

 

49,129

 

21,995

 

65,079

 

72,269

 

88,771

 

94,405

 

Provision for taxes on income

 

9,335

 

3,959

 

23,429

 

27,875

 

33,020

 

34,930

 

Earnings from continuing operations

 

39,794

 

18,036

 

41,650

 

44,394

 

55,751

 

59,475

 

Discontinued operations:

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from discontinued operations, net of income taxes

 

(1,861

)

(2,440

)

105

 

1,154

 

4,517

 

7,309

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

1,205

 

(12,047

)

(25,457

)

 

 

 

Cumulative effect of accounting change, net of income taxes

 

 

 

(36,800

)

 

 

 

Net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

$

45,548

 

$

60,268

 

$

66,784

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash flow from operations

 

$

56,963

 

$

150,863

 

$

94,539

 

$

106,615

 

$

63,047

 

$

103,371

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Identifiable Assets

 

 

 

 

 

 

 

 

 

 

 

 

 

Cranes and Related Products

 

$

1,279,665

 

$

1,151,751

 

$

1,046,294

 

$

577,523

 

$

171,867

 

$

165,974

 

Foodservice Equipment

 

302,865

 

290,586

 

320,840

 

368,363

 

359,196

 

314,982

 

Marine

 

110,336

 

91,519

 

93,983

 

77,291

 

75,757

 

10,162

 

Corporate

 

235,270

 

126,293

 

139,529

 

57,238

 

35,710

 

39,122

 

Total

 

$

1,928,136

 

$

1,660,149

 

$

1,600,646

 

$

1,080,415

 

$

642,530

 

$

530,240

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term Obligations

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

$

512,236

 

$

567,084

 

$

623,547

 

$

446,522

 

$

137,668

 

$

79,223

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depreciation

 

 

 

 

 

 

 

 

 

 

 

 

 

Cranes and Related Products

 

$

42,889

 

$

36,776

 

$

24,226

 

$

10,926

 

$

2,118

 

$

2,613

 

Foodservice Equipment

 

5,513

 

6,474

 

7,071

 

7,082

 

6,168

 

4,861

 

Marine

 

1,045

 

1,027

 

1,165

 

998

 

437

 

415

 

Corporate

 

1,372

 

1,160

 

615

 

668

 

352

 

384

 

Total

 

$

50,819

 

$

45,437

 

$

33,077

 

$

19,674

 

$

9,075

 

$

8,273

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capital Expenditures

 

 

 

 

 

 

 

 

 

 

 

 

 

Cranes and Related Products

 

$

24,192

 

$

25,028

 

$

19,116

 

$

17,032

 

$

2,117

 

$

3,221

 

Foodservice Equipment

 

12,524

 

5,005

 

4,107

 

7,307

 

8,883

 

8,974

 

Marine

 

4,757

 

735

 

1,490

 

2,908

 

1,481

 

1,165

 

Corporate

 

2,913

 

1,209

 

8,283

 

1,857

 

168

 

39

 

Total

 

$

44,386

 

$

31,977

 

$

32,996

 

$

29,104

 

$

12,649

 

$

13,399

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Per Share

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic earnings (loss) per share:

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

1.48

 

$

0.68

 

$

1.65

 

$

1.83

 

$

2.24

 

$

2.29

 

Earnings (loss) from discontinued operations, net of income taxes

 

(0.07

)

(0.09

)

0.00

 

0.05

 

0.18

 

0.28

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

0.04

 

(0.45

)

(1.01

)

 

 

 

Cumulative effect of accounting change, net of income taxes

 

 

 

(1.46

)

 

 

 

Net earnings (loss)

 

$

1.45

 

$

0.13

 

$

(0.82

)

$

1.87

 

$

2.42

 

$

2.57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share:

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

1.45

 

$

0.68

 

$

1.62

 

$

1.81

 

$

2.22

 

$

2.27

 

Earnings (loss) from discontinued operations, net of income taxes

 

(0.07

)

(0.09

)

0.00

 

0.05

 

0.18

 

0.28

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

0.04

 

(0.45

)

(0.99

)

 

 

 

Cumulative effect of accounting change, net of income taxes

 

 

 

(1.43

)

 

 

 

Net earnings (loss)

 

$

1.43

 

$

0.13

 

$

(0.80

)

$

1.86

 

$

2.40

 

$

2.55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Average Shares Outstanding

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

26,900,630

 

26,575,450

 

25,192,562

 

24,269,807

 

24,891,387

 

25,991,711

 

Diluted

 

27,377,180

 

26,702,852

 

25,751,801

 

24,548,463

 

25,122,795

 

26,200,666

 

 

16



 

1)     Certain information above for the years 1999 through 2004 has been restated to show the discontinued operation presentation of Manitowoc Boom Trucks, Inc., Femco Machine Company, Inc., North Central Crane & Excavator Sales Corporation, and the Aerial Work Platform businesses.  See Note 4 to the Consolidated Financial Statements.

 

2)     Effective January 1, 2002, we adopted Statement of Financial Accounting Standard (SFAS) No. 142, “Goodwill and Other Intangible Assets.”  See Note 7 to the Consolidated Financial Statements.

 

3)     We acquired certain businesses during 2002.  See Note 3 to the Consolidated Financial Statements.  In addition, we acquired one business during 2001, three business during 2000, and two businesses during 1999.

 

4)     Cash dividends per share for 1999 through 2004 were as follows: $0.30 (1999 through 2001) and $0.28 (2002 through 2004).

 

Item 7.    MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

The following discussion and analysis should be read in conjunction with the consolidated financial statements and related notes appearing in Item 8 of the Annual Report on Form 10-K.

 

Overview The Manitowoc Company, Inc. (referred to as the company, MTW, we, our, and us) is a leading, diversified, multi-industry manufacturer of engineered capital goods and support services for selected market segments, which today include Cranes and Related Products (Crane), Foodservice Equipment (Foodservice), and Marine.  The centerpiece of our effort is and will continue to be to provide customer-focused, quality products and services to the markets we serve, with the goal to continuously improve economic value for our stockholders.

 

The following discussion and analysis covers key drivers behind our results for 2002 through 2004 and is broken down into three major sections.  First, we provide an overview of our results of operations for the years 2002 through 2004 on a consolidated basis and by business segment.  Next we discuss our market conditions, acquisitions, liquidity and capital resources, and our risk management techniques.  Finally, we provide a discussion of contingent liability issues, critical accounting policies, impacts of future accounting changes, and cautionary statements.

 

All dollar amounts, except per share amounts, are in thousands of dollars throughout the tables included in this Management Discussion and Analysis of Financial Conditions and Results of Operations unless otherwise indicated.

 

17



 

Results of Consolidated Operations

 

 

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

Net sales

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

Costs and expenses:

 

 

 

 

 

 

 

Cost of sales

 

1,582,131

 

1,238,122

 

1,035,086

 

Engineering, selling and administrative expenses

 

269,639

 

246,741

 

192,603

 

Amortization expenses

 

3,141

 

2,919

 

2,001

 

Plant consolidation and restructuring costs

 

1,293

 

10,089

 

11,609

 

Curtailment gain

 

 

(12,897

)

 

Total costs and expenses

 

1,856,204

 

1,484,974

 

1,241,299

 

 

 

 

 

 

 

 

 

Operating earnings from continuing operations

 

107,897

 

85,882

 

115,124

 

 

 

 

 

 

 

 

 

Other expenses:

 

 

 

 

 

 

 

Interest expense

 

(56,895

)

(56,901

)

(51,963

)

Loss on debt extinguishment

 

(1,036

)

(7,300

)

 

Other income (expense), net

 

(837

)

314

 

1,918

 

Total other expenses

 

(58,768

)

(63,887

)

(50,045

)

 

 

 

 

 

 

 

 

Earnings from continuing operations before income taxes

 

49,129

 

21,995

 

65,079

 

Provision for taxes on income

 

9,335

 

3,959

 

23,429

 

Earnings from continuing operations

 

39,794

 

18,036

 

41,650

 

 

 

 

 

 

 

 

 

Discontinued operations

 

 

 

 

 

 

 

Earnings (loss) from discontinued operations, net of income taxes

 

(1,861

)

(2,440

)

105

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

1,205

 

(12,047

)

(25,457

)

Cumulative effect of accounting change, net of income taxes

 

 

 

(36,800

)

Net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

 

During the second quarter of 2004, we completed the sale of our wholly-owned subsidiary, Delta Manlift SAS (Delta).  In addition, in 2003 we discontinued the scissor-lift, and boom-lift products, closed the Potain GmbH (Liftlux) facility in Dilingen, Germany and discontinued U.S. Manlift production at the Shady Grove, Pennsylvania facility.  Delta, Liftlux and U.S. Manlift production are collectively referred to as our Aerial Work Platform (AWP) businesses.   In addition, in 2003  we sold the assets of North Central Crane & Excavator Sales Corporation (North Central Crane) our North American wholly-owned crane distribution entity.  In 2002 we sold Manitowoc Boom Trucks, Inc. (Manitowoc Boom Trucks) and determined to divest of Femco Machine Company, Inc. (Femco), which occurred in 2003.  We have reported the results of these operations as discontinued and have restated prior year amounts in accordance with Statement of Financial Accounting Standards (SFAS) No. 144, “Accounting for the Impairment of Long-Lived Assets.”  Prior year amounts throughout this Management Discussion and Analysis of Financial Condition and Results of Operations have been restated to reflect the reporting of these operations as discontinued.

 

Year Ended December 31, 2004 Compared to 2003

 

Consolidated net sales increased 25.0% in 2004 to approximately $2.0 billion from $1.6 billion in 2003.  This was due to increased sales in all three of our business segments, which all reported higher net sales in 2004 than in 2003.  Sales in our Crane segment increased 29.7% to $1.2 billion.  The Foodservice segment reported net sales for 2004 of $468.5 million, a 2.5% increase compared to 2003.  Marine had net sales of $247.1 million in 2004 compared to $151.0 million in 2003.  The strengthening of the Euro against the US Dollar positively affected net sales in 2004 by approximately $70.9 million compared to 2003.  Further analysis of the increases in sales by segment is presented in the Sales and Operating Earnings by Segment section of this Management Discussion and Analysis of Financial Condition and Results of Operations below.

 

18



 

Gross margin decreased in 2004 to 19.4% from 21.2% in 2003.  Gross profit of all three segments was negatively impacted by increased commodity prices, especially steel, during 2004 compared to 2003.  Increased commodity prices caused reductions in profit in 2004 for the Crane, Foodservice and Marine segments of $8.6 million, $3.6 million and $3.7 million, respectively, compared to 2003.   In all cases, the impact of commodity price increases on gross profit is net of price increases to our customers and adjustments to our material standards.  Consolidated gross profit for the year ended December 31, 2004 was $382.0 million, an increase of 14.8% over the consolidated gross profit for the same period in 2003 of $332.7 million.   In addition to the impact of the increased commodity prices, comparative consolidated gross profit for the years ended December 31, 2004 and 2003 was affected by the following items: (i) increased volumes in all three segments in 2004; (ii) a profitable repair season in the Marine segment during the first part of 2004; (iii) the favorable effects of integration savings; (iv) favorable product mix and cost reductions implemented in recent years in the Foodservice segment; (v) lower margin commercial construction projects, start up costs on one of our commercial projects at our Toledo Shipyard, and constructing of first time vessels at our shipyards, all of which negatively impacted our Marine segment margins in 2004, (vi) the effect of the strike at Marinette Marine in the first quarter of 2003; (vii) competitive pricing activities in certain regions and with certain products; and (viii) a strong Euro in 2004.

 

Engineering, selling and administrative expenses (ES&A) increased to $269.6 in 2004 compared to $246.7 million in 2003, a $22.9 million increase.  As a percentage of sales, ES&A decreased to 13.7% in 2004, compared to 15.7% in 2003.  Approximately $8.4 million of this increase is the result of the exchange rate between the US Dollar and the Euro during 2004 as compared to 2003.  Research and development spending increased approximately $3.8 million in the Crane and Foodservice segments for new product introductions.  The Crane and Foodservice segments introduced 15 and 50 new products, respectively, to their markets during 2004.  As a result of the increased sales during 2004, selling expenses increased approximately $4.5 million in 2004 compared to 2003.  Corporate expenses increased approximately $2.0 million in 2004 compared to 2003. This is primarily the result of a $0.5 million expense for a sales and use tax settlement (incurred in the first quarter of 2004) and costs associated with our compliance activities relating to the Sarbanes-Oxley Act of 2002.  The remainder of the increase is primarily the result of higher employee benefit costs in all three segments and corporate.

 

Amortization expense of $3.1 million during 2004 increased 7.6% over the $2.9 million reported in 2003. This increase was the result of the strengthening of the Euro to the US Dollar.

 

Restructuring expense of $1.3 million for 2004 is attributable to restructuring in our Crane segment in the amount of $0.8 million and in our Foodservice segment of $0.5 million.  Throughout 2004, we continued certain restructuring activities within our Crane segment to reduce our overall fixed cost structure.   The Foodservice restructuring charge related to the closing of our manufacturing facility in Italy.

 

After taking all of the above matters into account, our consolidated operating earnings from continuing operations for 2004 were $107.9 million, which was 25.6% higher than 2003. Consolidated operating earnings for 2004 and 2003 were both 5.5% of net sales.  Our 2003 operating earnings were benefited by the one-time impat of $12.9 million for a curtailment gain of certain of our postretirement benefit plans.

 

Interest expense for 2004 was flat at $56.9 million compared 2003.  During 2004 we made payments on our debt of $34.7 million. However, this decrease in debt was offset by the increase in the Euro against the US Dollar, causing increased expense associated with our Euro-denominated 103/8% senior subordinated notes due 2011 and increase in market rates. The weighted average interest rate paid on all outstanding debt at December 31, 2004 was 8.7%, as compared to 7.9% at December 31, 2003.

 

During 2004, we recorded a loss of $1.0 million related to the prepayment of our Term Loan B facility.  This loss related to the write-off of unamortized financing fees and unwinding of our floating-to-fixed interest rate swap.

 

The 2004 effective income tax rate for continuing operations was 19.0%, compared to 18.0% in 2003. The 2004 effective tax rate benefited from certain global tax planning initiatives and fixed permanent book-tax differences.

 

Discontinued operations in 2004 include the results of operations of North Central Crane and our AWP business and the gain on the sale of our subsidiary Delta Manlift. The discontinued AWP business included our Delta subsidiary, which was sold in the second quarter of 2004; the Liftlux product line and facility located in Dillingen, Germany; our scissor-lift and boom-lift product categories; and our US Manlift product line.

 

19



 

Year Ended December 31, 2003 Compared to 2002

 

Consolidated net sales increased 15.8% in 2003 to $1.6 billion from $1.4 billion in 2002. This increase in sales was due to the acquisition of Grove on August 8, 2002. Grove was included in our consolidated financial results for a full year in 2003 versus just under five months in 2002. Consolidated net sales for 2003 were also impacted by a further downturn in the US crawler crane market that began in 2002. The decline in the domestic crawler crane market was partially offset in the Crane segment by modest improvements in tower and mobile telescopic crane sales in parts of Europe and Asia. Consolidated net sales in 2003 were also negatively impacted in our Marine segment from customer deferrals of new construction projects and a union strike in the first quarter. In addition, our 2003 consolidated net sales were bolstered by the impact that the stronger Euro had on the global consolidation of our US Dollar denominated financial statements.

 

Gross margin decreased in 2003 to 21.2% from 23.7% in 2002. This decline was due to reduced margins in our Crane and Marine segments, offset by a gross margin improvement in our Foodservice segment. Crane segment gross margin declined 4.4 percentage points during 2003 as a result of the following items: (i) the loss of our ability to spread fixed costs over a comparable base of revenue due to the decline in production volumes in our domestic crawler crane business; (ii) a shift in product mix toward smaller mobile telescopic cranes; (iii) worldwide price competition in our Crane segment; and (iv) lower historical margins for the Grove product line. Foodservice segment gross margin increased 1.5 percentage points during 2003 as the result of facility consolidations and operational improvements. Marine segment gross margin declined 0.5 percentage points during 2003 due to the following: (i) the change in mix of new construction project work toward projects in their earlier stages; (ii) customer deferrals of new project awards during the year; and (iii) the impact of the strike at Marinette during the first quarter of the year. The strengthening of the Euro versus the US Dollar in 2003 caused our manufacturing costs to increase at our European manufacturing facilities when converted to US Dollars in our consolidated financial statements. In addition, all of our segments experienced increased healthcare and insurance costs during 2003 versus 2002.

 

ES&A increased during 2003 to 15.7% of net sales versus 14.2% of net sales in 2002. This percentage increase was due to lower sales volumes in the Crane and Marine segments, a larger volume of new project quotation activity within our Marine segment, the impact of the exchange rate between the US Dollar and the Euro in 2003 versus 2002, and higher corporate expenses. The increase in corporate expenses in 2003 is the result of growth due to recent acquisitions, corporate assumption of certain staff responsibilities previously handled by acquired companies and 2003 increases in health and insurance costs. In addition, during 2003, we invested in the development and introduction of new products within both our Crane and Foodservice segments. Our investment in new products resulted in increases in research and development spending as well as additional engineering costs. During 2003, the Crane segment introduced 15 new products, while the Foodservice segment introduced 25 new products. Offsetting these increases in ES&A costs, the total ES&A expenses were less in the Foodservice and Marine segments in 2003 than they were in 2002 by 1.4% and 4.3%, respectively. All three of our segments took several actions to control and reduce certain ES&A expenses in 2003 and future years. These actions included the continued consolidation of Crane segment facilities in Europe, closure of our National Crane facility in Waverly, Nebraska, consolidating support functions and consolidations of certain of our beverage equipment distribution facilities.

 

Amortization expense of $2.9 million during 2003 increased 45.9% over the $2.0 million reported in 2002. This increase in amortization expense in 2003 was the result of a full year of amortization of patents acquired in the Grove acquisition during the third quarter of 2002 and the increased US Dollar translation of amortization expenses denominated in Euros.

 

Throughout 2003, we completed certain restructuring activities primarily within our Crane segment as a continuation of the Grove acquisition in 2002 as well as other initiatives to reduce our overall fixed cost structure.

 

We recorded a total of $10.1 million in restructuring costs during 2003. Of this amount, $3.5 million was the result of the write-down of the values of certain properties in the US and Europe that were made redundant as a result of our integration and reorganization activities. Our European crane operations also recognized $2.5 million in restructuring costs associated with the closure of certain facilities and the relocation of inventory, equipment and people to other facilities. We also recorded $3.0 million in restructuring costs associated with the closure of our National Crane production facility and the relocation of the production of our National Boom Truck product line. In addition, our Foodservice segment recorded $1.0 million in restructuring costs associated with the closure of its ice-machine production facility in Italy to be relocated to China and the disposal of our Multiplex facility in St. Louis, Missouri.

 

During 2003, we recognized a $12.9 million curtailment gain as the result of certain amendments to our postretirement health benefit plan, which will reduce the amount of certain benefits participants will receive in future years.

 

After taking all of the above matters into account, our consolidated operating earnings from continuing operations for the year ended December 31, 2003 were $85.9 million, which was 25.4% lower than 2002. Consolidated operating earnings in 2003 were 5.5% of net sales compared to 8.5% of net sales in 2002.

 

20



 

Interest expense during 2003 of $56.9 million was 9.6% higher than the $52.0 million recorded during 2002. This increase in 2003 is due to a full year’s worth of interest expense related to the 101/2% senior subordinated notes due 2012. These notes were issued in August 2002 to complete the Grove acquisition. In addition, the increase in the euro versus US dollar exchange rate caused increased expense associated with our euro-denominated 103/8% senior subordinated notes due 2011. The weighted average interest rate paid on all outstanding debt at December 31, 2003 was 7.9% as compared to 7.0% at December 31, 2002.

 

During 2003, we paid down $109.6 million of outstanding term debt due to strong cash flows. Only $46.3 million of our 2003 debt payments were required during the year. The remaining $63.3 million of debt reduction in 2003 was prepayments. During 2003, we incurred $7.3 million in costs resulting from these prepayments, of which $5.9 million was due to the write-off of deferred financing fees, and $1.4 million was costs incurred to unwind certain interest rate swaps.

 

The 2003 effective income tax rate for continuing operations was 18.0%, compared to 36.0% in 2002. The decrease in our effective tax rate in 2003 was due to the impact of certain global tax planning initiatives as well as the impact of fixed permanent book-tax differences on significantly lower pre-tax income.

 

Discontinued operations include the results of operations of Femco, North Central Crane and our AWP business and the costs associated with the sale or closure of these businesses. In addition, discontinued operations include the cost associated with the final purchase price adjustment from the sale of Manitowoc Boom Trucks in 2002. The AWP business which was discontinued included our Delta subsidiary, which was sold in the second quarter of 2004, the Liftlux product line and facility located in Dillingen, Germany, our scissor-lift and boom-lift product categories and our US Manlift product line. During 2003, we recorded a $14.8 million charge ($12.0 million net of tax) related to the decision to exit these AWP product categories and facilities and the sale of North Central Crane. This total charge is made up of the following items: (i) $3.5 million for early termination of a facility lease contract; (ii) $3.9 million for the write-down of certain inventory to its estimated realizable value; (iii) $1.4 million for employee severance; (iv) $4.9 million for the recognition of a goodwill impairment charge in the AWP reporting unit in the second quarter of 2003; and (v) $1.1 million for other asset impairment charges and estimated costs to close these operations.

 

Sales and Operating Earnings by Segment

 

Operating earnings reported below by segment include the impact of reductions due to restructurings and plant consolidation costs, and amortization expense whereas these expenses were separately identified in the Results of Consolidated Operations table above.

 

Cranes and Related Products

 

Prior year sales and operating earnings of the Crane segment have been restated for the discontinued operations of AWP, North Central Crane, Manitowoc Boom Trucks, and Femco.

 

 

 

2004

 

2003

 

2002

 

Net sales

 

$

1,248,476

 

$

962,808

 

$

674,060

 

Operating earnings

 

$

57,011

 

$

24,437

 

$

55,613

 

Operating margin

 

4.6

%

2.5

%

8.3

%

 

Year Ended December 31, 2004 Compared to 2003

 

Net sales from the Crane segment increased 29.7% to $1.2 billion versus $962.8 million for 2003.  The increased sales in 2004 was driven by increased volume of tower and mobile hydraulic cranes worldwide, increased crawler crane sales in Asia, increases in our aftermarket sales and service business, and the impact of the Euro exchange rate from year to year.  The impact of the Euro exchange rate was 3.6% of the 29.7% increase in sales during 2004, as compared to 2003.  As of December 31, 2004, total Crane segment backlog was $327.3 million compared to $213.2 million as of December 31, 2003.

 

For 2004, the Crane segment reported net operating earnings of $57.0 million compared to $24.4 million for 2003.  The Crane segment recorded restructuring charges during 2004 and 2003 of $0.8 million and $9.1 million, respectively, which are included in operating earnings of the Crane segment for each respective year.  Operating earnings of the Crane segment during 2004 was positively impacted by increased volume, the Euro exchange rate and cost savings as a result of prior year integration actions.

 

21



 

Operating earnings were negatively impacted by competitive pricing into emerging markets, and increased commodity prices.  Increased commodity prices, primarily steel, negatively impacted Crane segment operating earnings by $8.6 million, net of pricing actions in 2004 versus 2003.

 

Year Ended December 31, 2003 Compared to 2002

 

Net sales in the Crane segment increased 42.8% in 2003 compared to 2002. This increase was primarily due to our acquisition of Grove on August 8, 2002. A full year of Grove sales is included in the Crane segment results for 2003. Grove’s net sales for the period from January 1, 2003 through August 8, 2003 were $311.1 million compared to zero in 2002 prior to its acquisition. Crane segment net sales in 2003 were also impacted by the continued and further downturn in the US crawler crane market that began for us in 2002. This decline in the crawler crane market was partially offset by modest improvements in tower and mobile telescopic crane sales in parts of Europe and Asia. In addition, the strengthening of the Euro as compared to the US Dollar during 2003 resulted in an increase in the US Dollar equivalent for sales denominated in Euro versus the prior year. Crane segment backlog stood at $213.2 million at December 31, 2003, versus $133.8 million at December 31, 2002.

 

Crane segment operating earnings decreased $31.2 million in 2003 versus 2002, which represents an operating margin decrease of 5.8 percentage points. A portion of the decrease is attributable to the inclusion of $9.1 million in restructuring costs as a reduction of Crane operating earnings in 2003 versus $7.7 million in 2002. These 2003 costs included $3.5 million for write-down of certain properties to their net realizable value. Approximately $3.1 million in restructuring costs related to the consolidation of our Waverly, Nebraska production into Shady Grove, and $2.5 million for the completion of our restructuring activities associated with our Potain workforce and facilities in Europe. Crane segment operating earnings were also negatively impacted by the following: (i) lower volumes in our domestic crawler crane business; (ii) a shift in product mix in the mobile telescopic product category to smaller capacity units; (iii) worldwide price competition across all product categories; and (iv) lower historical gross margins from the Grove product line.

 

Foodservice Equipment Segment

 

 

 

2004

 

2003

 

2002

 

Net sales

 

$

468,483

 

$

457,000

 

$

462,906

 

Operating earnings

 

$

66,190

 

$

65,927

 

$

56,749

 

Operating margin

 

14.1

%

14.4

%

12.3

%

 

Year Ended December 31, 2004 Compared to 2003

 

Foodservice segment net sales increased 2.5% to $468.5 million in 2004 compared to $457.0 million in 2003.  This increase was primarily the result of higher sales in our ice machine businesses.  The ice machine business performed well all year, outpacing the industry and posting the highest market share in our history.  Sluggish demand in end markets, held net sales flat or down slightly in our beverage and refrigeration businesses for 2004 versus 2003.  During 2004, the Foodservice segment introduced 50 new products, which helped drive the aggregate segment sales increase.

 

Operating earnings of $66.2 million for 2004 were relatively flat with operating earnings of $65.9 million for 2003.  Operating margins were down 0.3% to 14.1% for 2004 compared to 14.4% for 2003.  The reduction in operating margins and flat operating earnings was primarily due to increased prices for steel and other commodities, which added approximately $3.6 million to our costs in 2004 compared to 2003, net of pricing actions.  In addition, the Foodservice segment incurred expenses of approximately $1.1 million during 2004 related to the ongoing implementation of a segment wide ERP system.  The company did not incur similar costs in 2003.  The Foodservice segment incurred approximately $0.5 million and $1.0 million of restructuring costs, which are included in operating earnings in 2004 and 2003, respectively.

 

Year Ended December 31, 2003 Compared to 2002

 

Foodservice segment net sales decreased 1.3% in 2003 compared to 2002. This decrease was the result of lower overall industry shipments in the segment’s ice machine and beverage equipment businesses. For the full year, industry shipments of ice machines

 

22



 

were down approximately 5%. Despite these industry trends, the segment’s ice business reflected increased sales in 2003 compared to 2002, increasing our market share. Beverage equipment sales in 2003 showed negative comparisons to 2002 due to a major chain new equipment rollout that occurred in the fourth quarter of 2002 that did not reoccur in 2003. Our private label residential refrigerator division net sales in 2003 remained flat compared to 2002. New product introductions by our Foodservice segment bolstered 2003 sales results with the introduction of 25 new products, including the initial rollout of its new “S” Series ice machine product during the fourth quarter of the year.

 

Foodservice segment operating earnings increased 16.2% in 2003 versus 2002 despite the slight decline in net sales. The significant improvement in operating earnings was due to the strength of the ice machine business sales, facility consolidation, continued operational improvements across all of the divisions and lower restructuring costs in 2003 ($1.0 million) compared to 2002 ($3.9 million). The 2003 restructuring costs included $0.7 million for closure of our Italian ice-machine production facility and movement of production to China. The remaining restructuring costs were recorded as a result of the additional loss on final disposition of the segment’s Multiplex production facility located in St. Louis, Missouri. In summary, the 2003 operating earnings increase of 16.2% far outpaced the 2003 net sales decline of 1.3% due to favorable mix of sales, operational improvements and facility consolidation.

 

Marine

 

 

 

2004

 

2003

 

2002

 

Net sales

 

$

247,142

 

$

151,048

 

$

219,457

 

Operating earnings

 

$

9,080

 

$

4,750

 

$

19,934

 

Operating margin

 

3.7

%

3.1

%

9.1

%

 

Year Ended December 31, 2004 Compared to 2003

 

Marine segment net sales increased 63.6% to $247.1 million in 2004 compared to $151.0 million in 2003.  The increase was a result of higher commercial contract revenue from construction contracts awarded to us during late 2003 and early 2004.  In addition, sales for 2003 were adversely affected by the 44-day strike at Marinette Marine Corporation (Marinette).  Also, we had greater repair work in the first quarter of 2004 compared to the first quarter of 2003.  Repair work is normally at higher margins than ne construction work.  Between January and April of 2004, we had one of the largest fleets in our history docked at our Sturgeon Bay shipyard.  During 2004 we completed our multi-year contract for a fleet of seagoing buoy tenders for the US Coast Guard, and we delivered two Staten Island Ferries for the City of New York, along with two double-hull tank barges, and an ocean-going tug for a commercial customer.

 

Operating earnings of $9.1 million in 2004 was a 91.2% increase over operating earnings of $4.8 million for 2003.  Similar to the Crane and Foodservice segments, the Marine segment was impacted by higher steel costs.  Increased steel costs decreased operating earnings by $3.7 million in 2004 compared to 2003.  In addition, during 2004 the Marine segment incurred high start-up costs for one of its commercial projects.  These costs were associated with a commercial vessel which we were building at our Toledo shipyard.  Bringing this project to Toledo created significant inefficiencies we had not anticipated.  These setbacks not only created production cost issues, but also resulted in some late delivery costs.  During the fourth quarter of 2004 we expensed approximately $1.8 million of additional costs associated with this project and moved the vessel to Marinette, Wisconsin for completion.

 

Year Ended December 31, 2003 Compared to 2002

 

Marine segment net sales decreased 31.2% in 2003 versus 2002. This decrease was due in part to the impact of the 44-day union strike at Marinette in the first quarter of 2003. The strike slowed ship construction progress. The impact of customer deferrals of awarding new construction contracts in the second half 2003 also contributed to the decrease. In addition, several ships that were scheduled to dock at our facilities on the Great Lakes in the fourth quarter of 2003 were rescheduled for winter dry docking until the first quarter of 2004 as many of these boats remained active longer than expected.

 

Operating earnings in the Marine segment decreased $15.2 million, or 76.2% in 2003 compared to 2002. The reasons for this decline are the following: (i) the change in mix of new construction project work toward newer projects and more commercial construction contracts; (ii) customer deferrals of new project awards during the year; (iii) the impact of the first quarter strike at Marinette on

 

23



 

project construction progress and efficiency; and (iv) additional costs incurred in 2003 on bidding for new project contracts. These negative pressures on operating earnings were offset slightly by an increase in ship repair activities during 2003 compared to 2002.

 

General Corporate Expenses

 

 

 

2004

 

2003

 

2002

 

Net sales

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

Corporate expenses

 

$

21,243

 

$

19,210

 

$

15,171

 

% of Net sales

 

1.1

%

1.2

%

1.1

%

 

Year Ended December 31, 2004 Compared to 2003

 

Corporate expenses increased 10.6% in 2004 versus 2003, but were flat as a percentage of net sales.  The increase in corporate expenses in 2004 compared to 2003 is primarily the result of $0.5 million in expense for a sales and use tax settlement (incurred in the first quarter of 2004) and costs associated with our compliance activities relating to the Sarbanes-Oxley Act of 2002.

 

Year Ended December 31, 2003 Compared to 2002

 

Corporate expenses increased 26.6% in 2003 versus 2002, but remained flat as a percentage of net sales at 1.2%.  The reasons for the $4.0 million increase year-over-year include additional personnel and related benefits resulting from our growth and the assumption of certain staff responsibilities previously handled by acquired companies, costs of compliance with new governmental regulations, certain reserves for litigation, and additional depreciation expense.

 

Market Conditions and Outlook

 

During 2004 a significant portion of our Crane segment and consolidated net sales were from international markets.  While penetration in global markets is helpful to us, it also adds complexity and exposure to global risks and issues.  Specifically, the issues of the strengthening Euro versus the U.S. Dollar throughout 2003 and 2004, and the impact of worldwide steel market activities on the costs of steel for our manufacturing processes, impacted us during the year and will continue to provide challenges and opportunities in 2005.  Certain markets are now available to us that were not available in past years, but continued unrest in Iraq and the Middle East in general has stymied significant immediate growth in that region.  During 2004 we saw signs of recovery in the U.S., and certain European and Asian economies appear to be strengthening as well.

 

Since signs appear to be favorable, we are cautiously optimistic about global economic recovery.  This optimism is tempered by continued concerns over rising commodity costs.  During 2005, we will strive to protect our market shares, improve our cost structures, and continue to invest in new product development.  Because of our efforts to become more global in our Crane and Foodservice businesses, we continue to be affected now more than ever by non-domestic world economies.  The economies of Europe and Asia, in particular, affect our performance.

 

We believe that our diversified business model, global presence, and broad product offerings proved beneficial to us in 2004 and will continue to provide stability to our company into the future.  Diversification within our segments also proved beneficial.  In our Crane segment, stronger international performance, particularly in some parts of Europe and Asia, helped to lessen the continued impact of a weak North American crawler crane market.

 

Cranes and Related Products – We believe the Crane market began a cyclical recovery in 2004.  With the exception of the North American crawler crane market, most of our global markets were up in 2004.  The market increase benefited most of our regional and product end markets.  Material costs accelerated rapidly in 2004, driven by steel and other raw materials. Product pricing increased during the year as the industry tried to pass along the material cost increases. In general, the industry was not completely successful in passing on the cost increases, and gross margins declined as a result.  As we head into 2005, however, we expect that the price increases will hold, material costs will stabilize, and the industry will continue to strive to raise prices or improved procurement efforts to further offset these cost increases.

 

24



 

During 2004, we grew market share in most product segments in North America and Europe.  In addition, we grew market share in many of our Asian markets and made inroads in South America.  We are investing in infrastructure in Asia so that we can continue to grow faster in that market place, and we recently announced that we are building a new crane manufacturing facility in China.  In 2004, we introduced 15 new products in the Crane segment, which is the most that the Crane segment has introduced in one year.  We will continue to invest in new products and product support in 2005.

 

Looking ahead, we expect volumes will increase modestly in North America in 2005 and remain flat or decline slightly in Europe.  We expect that Asia will continue to grow, driven by China expansion and general recovery of Asian economies. We believe that the construction equipment market has entered the growth phase of the cycle, which is typically several years in duration. However, we have yet to see any signs of a pick-up in the North American crawler crane market, which is an important market for our Crane segment. In addition, we expect to see a relatively strong Euro through 2005, as well as continued high costs of some commodities such as steel.  We have developed strategies to adapt to these conditions.  In this environment we plan to protect our market share by providing our customers with what we believe is the best value in the industry.  We will also work to grow our market share globally by leveraging the strength of our brand names, product service and support, and expanded product offerings.

 

In 2005, we plan to introduce 11 new crane models.  We will also continue to expand our global reach.  One way to achieve this expansion is through the strategic positioning of our sales and product support infrastructure in Asia.  In addition, our global sales force is cross selling our entire product line.  Our past acquisitions of Potain and Grove have given us a broad product offering and worldwide distribution and product support.  We believe these factors will help us continue to grow market share in 2005.  We believe that our growth strategy is solid and supported by the diversification of our global manufacturing and distribution presence.  We will continue to attack our markets geographically, rather than by product line.

 

Foodservice Equipment – In 2004, the Foodservice segment introduced more than 25 new products for the third consecutive year.  These new product introductions led to a market share gain in ice machines and steady sales in our other product categories during a difficult equipment purchasing environment.  The industry got off to a strong start but weakened in the second half of the year. It’s difficult to determine whether this was a result of softening in consumer confidence, the cool and wet summer or pre-election jitters, but we did see the recovery resume, post-election.

 

The dramatic rise in commodity costs presented additional challenges for the group.  In most of our businesses, we were effective in passing price increases through the sales channel to partially offset the impact.

 

Positive trends in year-over-year, same-store sales in our customer segments, including the quick-serve segment, were not consistent until later in the year, but we expect those trends in foodservice, lodging and convenience stores to continue into 2005. The recovery in the institution market is also picking up the pace.  With those positive industry indicators, experts are conservatively predicting a three to five percent growth in foodservice equipment and supply sales for 2005.

 

We expect that the same factors that drove our strong operating performance in 2004 will continue to drive our business in 2005.  As the market improves, we believe we are positioned to outperform the industry on the top line due to our wide range of new products that were introduced in 2004 and that continue to be rolled out in 2005.

 

We also will continue to invest in foreign markets during 2005.  In the third quarter we will complete construction of our new manufacturing and engineering center in Hangzhou, China. The increased presence will leverage our brand strength in the fastest growing foodservice equipment market in the world.  Initially, we will manufacture ice machines and beverage equipment in this facility, but plan to expand manufacturing of other products for this region.

 

Marine  – The Marine segment had a challenging year in 2004.  Unlike prior years, where the book of business was scarce, the Marine segment entered 2004 with a full backlog.  All three elements of revenue, including government new construction, commercial new construction and marine repair, were strong.  The segment’s main challenge was to efficiently execute all of the work to be done.  Entering 2004, scheduled deliveries included two Staten Island Ferries, the initial INLS system, two WLB buoy tenders, three double-hulled petroleum barges and one tug boat.  All deliveries were made with the exception of the INLS system and one of the double-hulled petroleum barges.  Delivery of the INLS system was pushed into the second quarter of 2005 due to a customer change order.  The one petroleum barge that did not make the scheduled delivery was being built at Toledo.  That yard had not seen a new construction project in nearly 20 years, and as discussed above was moved for completion to Marinette, Wisconsin.

 

Even though the majority of scheduled deliveries were made, costs were much higher than anticipated, especially with the commercial new construction projects.  Significant increases were seen in material, labor hours and labor rate.  Material increases

 

25



 

were driven by the sudden and sharp increase in steel, the impact of which was not able to be passed on to the customer.  Labor hours went over budget on certain projects due to the tight schedule and high complexity of the projects.  The labor rate was driven up due to the shortage of local employees, which necessitated the use of higher rate, sub-contracted laborers.  Steps are being taken to ensure that future contracts do not experience these types of cost overruns.

 

The marked increase in new construction bid activity that was first seen in late 2003 is continuing into 2005.  The segment was successful in landing a new commercial construction project for delivery of a self-unloading cement barge in the second quarter of 2006.  In 2005 deliveries, include one Staten Island Ferry, INLS system, one Great Lakes Ice Breaker and four double-hulled petroleum barges.  In addition, the segment was awarded the prototype vessel of the Navy’s Littoral Combat Ship (LCS) to be delivered in late 2006.  Our partners on this project include Lockheed Martin, Gibbs & Cox and Bollinger Shipyards.  We are also one of the finalists in bidding for a 180-vessel Response Boat Medium (RBM) contract, which the US Coast Guard is expected to award in mid-2005.

 

The improving US economy is helping buoy our shipbuilding business.  We are beginning to see more impact on ship construction demand due to the OPA-90 legislation, as all current US waterway oil hauling vessels have begun to be phased out, and must be replaced with double-hull vessels by 2015.  Another positive sign is that charter rates are beginning to increase worldwide, which means additional revenue for commercial customers that can be used to build new vessels.  In addition, the markets for our traditional Great Lakes ship repair customers have picked up significantly.  Nearly all the Great Lakes’ freighters are in service and are having difficulty keeping up with demand.  This means more dollars available for repairs that have been delayed from prior years.  Based upon this activity, we anticipate increased repair revenue for the next several years.  Our Marine segment plans to continue to pursue new construction activities, provide superior repair and maintenance support to our customers, and work with other shipyards to provide integrated solutions to our mutual customers as the need arises.

 

Acquisitions

 

Although we did not make any acquisitions in 2004 or 2003, in the five years preceding 2003 we made several acquisitions,which resulted in significant growth of our company.  All of our acquisitions were recorded using the purchase method of accounting.  Each of the acquisitions is included in our Consolidated Statement of Operations beginning with the date of acquisition.

 

The success of our acquisition strategy is dependent upon our ability to successfully integrate the acquired businesses, operate them profitably, and accomplish our strategic objectives underlying the acquisition.  We attempt to address these challenges by adhering to a structured acquisition assessment and integration process and by employing appropriate internal resources and experienced personnel to assist us in accomplishing our objectives.

 

2002 Acquisitions - On August 8, 2002 we acquired all of the outstanding common shares of Grove.  The results of Grove’s operations have been included in the Consolidated Statements of Operations since that date.  Grove is a leading provider of mobile telescopic cranes, truck-mounted cranes, boom trucks and aerial work platforms for the global market.  Grove’s products are used in a wide variety of applications by commercial and residential building contractors as well as by industrial, municipal, and military end users.  Grove’s products are marketed to independent equipment rental companies and directly to end users under the brand names Grove Crane, National Crane, and Grove Manlift.

 

We view Grove as a strategic fit with our crane business for a number of reasons.  Grove is a global leader in the mobile telescopic crane industry, specifically in all-terrain and rough-terrain mobile telescopic cranes.  We did not offer these types of cranes prior to the acquisition, so Grove filled this void in our product offering.  Coupled with our entrance into the tower crane product line with the acquisition of Potain SAS in 2001, Grove enables us to offer customers four major crane categories, namely crawler cranes, tower cranes, mobile telescopic cranes and boom trucks.  With the addition of Grove, we are able to offer customers equipment and lifting solutions for virtually every construction application.  We also believe that the combination of the two companies will provide opportunities to capitalize on their respective strengths in systems, technologies and manufacturing expertise, and that this combination will create natural synergies in its worldwide distribution and service network.

 

The aggregate purchase price paid for Grove was $277.8 million.  This includes the issuance of $70.0 million of our common stock, the assumption of $202.4 million of Grove debt outstanding as of August 8, 2002, and direct acquisition costs of $5.4 million.  In exchange for the outstanding shares of Grove common stock, we issued approximately 2.2 million shares of our common stock out of treasury with an average market price of $32.34 per share.  The number of shares issued at the close of the transaction was calculated based on the average closing price of our common stock for the ten consecutive trading days ending on and including the second day

 

26



 

prior to the closing of the transaction.  In addition, we assumed all of Grove’s outstanding liabilities (approximately $477.8 million including the outstanding debt), contingencies and commitments.  Substantially all of the assumed debt was refinanced.

 

The purchase consideration paid in excess of the fair values of the assets acquired and liabilities assumed was allocated first to the identifiable intangible assets with the remaining excess accounted for as goodwill.  We obtained valuations of identifiable intangible assets acquired.  Based upon the valuations of identifiable intangible assets, the allocation was as follows:  $26.0 million to trademarks and tradenames with an indefinite life; $11.9 million to an in-place distributor network with an indefinite life; $7.1 million to patents with a weighted-average 10-year life; and the remaining $64.1 million to goodwill.  The $64.1 million of goodwill is included in the Crane segment.  None of this amount is deductible for tax purposes.  We also obtained valuations of the fair value of inventory and property, plant and equipment acquired.  Based upon the valuations of these assets, we increased the value of inventory and property, plant and equipment by $3.3 million and $1.1 million, respectively.  The $3.3 million fair value adjustment to inventory was charged to cost of goods sold during the fourth quarter of 2002 as the related inventory items were sold.  The $1.1 million fair value adjustment to property, plant and equipment is being depreciated over the estimated remaining useful lives of the property, plant and equipment.

 

During 2003, we completed the purchase accounting related to the Grove acquisition and we recorded $30.2 million of purchase accounting adjustments to the August 8, 2002 Grove opening balance sheet.  The purchase accounting adjustments related to the following: $13.2 million to finalize the accounting for deferred income taxes, related primarily to the Grove non-U.S. operations; $12.4 million for consolidation of the National Crane facility located in Nebraska to the Grove facility located in Pennsylvania; $2.1 million, $0.5 million and $1.5 million for additional accounts receivable, inventory and warranty reserves, respectively; $0.9 million related to severance and other employee related costs for headcount reductions at the Grove facilities in Europe; $2.0 million of curtailment gain as a result of the closing of the National Crane facility located in Nebraska and its impact on pension obligations (reduction of goodwill) and $1.6 million for other purchase accounting related items.

 

During 2002, we also completed certain restructuring and integration activities relating to the Grove acquisition.  The company recorded a charge totaling $12.1 million related to these restructuring and integration activities during 2002.  Of this amount, $4.4 million was recorded in the opening balance sheet of Grove and $7.7 million was recorded as a charge to earnings during the fourth quarter of 2002.  The $4.4 million recorded in the opening balance sheet related to severance and other employee related costs for headcount reductions at Grove facilities.

 

On April 8, 2002, we purchased the remaining 50% interest in our joint venture Manitowoc Foodservice Europe (f/k/a Fabbrica Apparecchiature per la Praduzione del Ghiaccio Srl), a manufacturer of ice machines based in Italy.  The aggregate cash consideration paid by us for the remaining interest was $3.4 million and resulted in $2.6 million of additional goodwill.  The $2.6 million of goodwill is included in the Foodservice segment and is not deductible for tax purposes.  During the second quarter of 2003 we recorded $0.7 million of purchase accounting adjustments to the April 8, 2002 opening balance sheet.

 

Liquidity and Capital Resources

 

Cash flow from operations during December 31, 2004 was $57.0 million compared to $150.9 million in 2003.  This was applied to capital spending, dividends and payment of outstanding debt.  We had $178.7 million in cash and short term investments along with $92.2 million of unused availability under the terms of the revolving credit portion of our senior credit facility at December 31, 2004.  The availability under the revolving credit portion of our senior credit facility is reduced for outstanding letters of credit of $32.8 million as of December 31, 2004.

 

During 2004 we built inventory to accommodate the large increase in backlog in the Crane segment and increased our crane shipments to Asia, which results in cranes remaining in inventory for a longer period of time due to shipment times.  In addition, inventory values were impacted by higher commodity costs.  Offsetting the increase in inventory was a decrease in accounts receivable due to collection of receivables and an increase in payables and other liabilities, primarily due to the increase in inventory.

 

We spent a total of $44.4 million during 2004 for capital expenditures.  We continue to fund capital expenditures to improve the cost structure of our business, to invest in new processes and technology, and to maintain high-quality production standards.  The following table summarizes 2004 capital expenditures and depreciation by segment.

 

27



 

 

 

Capital
Expenditures

 

Depreciation

 

 

 

 

 

Crane

 

$

24.2

 

$

42.9

 

Foodservice

 

12.5

 

5.5

 

Marine

 

4.8

 

1.0

 

Coporate

 

2.9

 

1.4

 

Total

 

$

44.4

 

$

50.8

 

 

We received $9.0 million of cash from the sale of Delta during the second quarter of 2004.  This cash is reported in the discontinued operations section of the cash flow from investing activities.

 

In December 2004, we sold, pursuant to an underwritten public offering, approximately 3.0 million shares of our common stock at a price of $36.25 per share.  Net cash proceeds from this offering, after deducting underwriting discounts and commissions, were $104.9 million.  In addition to underwriting discounts and commissions, we incurred approximately $0.8 million of additional accounting, legal and other expenses related to the offering that were charged to additional paid-in capital. We used a portion of the proceeds to redeem $61.3 million of our Senior Subordinated Notes due 2012 and to pay the required premium to the note holders of $6.4 million.  We will use the balance for general corporate purposes.  The redemption of the Senior Subordinated Notes due 2012 was completed on January 10, 2005.

 

During 2004, we sold $25.8 million of our long term notes receivable to third party financing companies.  We have agreed to provide recourse on the notes to the financing company.  We have accounted for the sale of the notes as a financing of receivables.  During 2004, $2.6 million of these notes has been collected by the third party financing companies.

 

Our debt at December 31, 2004, consisted primarily of our senior notes due 2013, our senior subordinated notes due 2011, and our senior subordinated notes due 2012, as well as outstanding amounts under foreign overdraft facilities.

 

The senior credit facility is comprised of $175 million term loan A, a $175 million term loan B, and $125 million revolving credit facility.  During the third quarter of 2004, we prepaid the outstanding principal balance of the term loan B portion of our senior credit facility totaling $10.0 million.  As of December 31, 2004, we have no amount outstanding under the term loan A, term loan B or revolving credit portions of our senior credit facility.  The term loan A portion of our senior credit facility was prepaid in full during the fourth quarter of 2003.  Substantially all of our domestic tangible and intangible assets are pledged as collateral under the senior credit facility.

 

Borrowings under the senior credit facility bear interest at a rate equal to the sum of a base rate or a Eurodollar rate plus an applicable margin, which is based on our consolidated total leverage ratio, as defined in the senior credit facility. The annual commitment fee in effect on the unused portion of our revolving credit facility at December 31, 2004 was 0.5%.

 

On November 6, 2003, we completed the sale of $150.0 million of 7 1/8% senior notes due 2013 (Senior Notes due 2013). The Senior Notes due 2013 are unsecured senior obligations ranking prior to our 175 million Euro of 10 3/8% senior subordinated notes due 2011 (Senior Subordinated Notes due 2011) ($238.3 million based on December 31, 2004 exchange rates) and prior to our $175 million of 10 ½% senior subordinated notes due 2012 (Senior Subordinated Notes due 2012).  Our secured senior indebtedness under our senior credit facility ranks equally with the Senior Notes due 2013, except that it is secured by substantially all domestic tangible and intangible assets of the company and its subsidiaries.  Interest on the Senior Notes due 2013 is payable semiannually in May and November each year.  The Senior Notes due 2013 can be redeemed by us in whole or in part for a premium on or after November 1, 2008.  In addition, we may redeem for a premium at any time prior to November 1, 2006, up to 35% of the face amount of the Senior Notes due 2013 with the proceeds of one or more equity offerings.  We used the net proceeds from the sale of the Senior Notes due 2013 for prepayment of our term loan A and partial prepayment of our term loan B under our senior credit facility.

 

We had outstanding at December 31, 2004, 175 million Euro ($238.3 million based on December 31, 2004 exchange rates) of 10 3/8% Senior Subordinated Notes due 2011. The Senior Subordinated Notes due 2011 are unsecured obligations ranking subordinate in right of payment to all of our senior debt (other than our Senior Subordinated Notes due 2012), are equal in rank to our Senior Subordinated Notes due 2012, and are fully and unconditionally, jointly and severally guaranteed by substantially all of our domestic subsidiaries. Interest on these Senior Subordinated Notes due 2011 is payable semiannually in May and November of each year.

 

28



 

These notes can be redeemed by us in whole or in part for a premium after May 15, 2006.

 

We also had outstanding at December 31, 2004,  $175 million of 10 ½% Senior Subordinated Notes due 2012. The Senior Subordinated Notes due 2012 are unsecured obligations of the company ranking subordinate in right of payment to all of our senior debt (other than our Senior Subordinated Notes due 2011), are equal in rank to our Senior Subordinated Notes due 2011, and are fully and unconditionally, jointly and severally guaranteed by substantially all of our domestic subsidiaries.  Interest on the Senior Subordinated Notes due 2012 is payable semiannually in February and August each year.  These notes can be redeemed by us in whole or in part for a premium on or after August 1, 2007.  In addition, we may redeem for a premium, at any time prior to August 1, 2005, up to 35% of the face amount of these Senior Subordinated Notes due 2012 with the proceeds of one or more equity offerings.

 

Our senior credit facility, Senior Notes due 2013, and Senior Subordinated Notes due 2011 and 2012 contain customary affirmative and negative covenants.  In general, the covenants contained in the senior credit facility are more restrictive than those of the Senior Notes due 2013 and the Senior Subordinated Notes due 2011 and 2012.  Among other restrictions, these covenants require us to meet specified financial tests, which include the following: consolidated interest coverage ratio; consolidated total leverage ratio; consolidated senior leverage ratio; and fixed charge coverage.  These covenants also limit our ability to redeem or repurchase our debt, incur additional debt, make acquisitions, merge with other entities, pay dividends or distributions, repurchase capital stock, lend money or make advances, create or become subject to liens, and make capital expenditures.  The senior credit facility also contains cross-default provisions whereby certain defaults under any other debt agreements would result in default under the senior credit facility.  We were in compliance with all covenants as of December 31, 2004, and based upon our current plans and outlook, we believe we will be able to comply with these covenants during the remaining life of the facility.

 

Our debt position increases our vulnerability to general adverse industry and economic conditions and results in a significant portion of our cash flow from operations being used for payment of interest on our debt.  This could potentially limit our ability to respond to market conditions or take advantage of future business opportunities.  Our ability to service our debt is dependent upon many factors, some of which are not subject to our control, such as general economic, financial, competitive, legislative, and regulatory factors.  In addition, our ability to borrow additional funds under the Senior Credit Facility in the future will depend on our meeting the financial covenants contained in the credit agreement, even after taking into account such new borrowings.

 

The senior credit facility or other future facilities may be used for funding future acquisitions, seasonal working capital requirements, capital expenditures, and other investing and financing needs.  We believe that our available cash, credit facility, cash generated from future operations, and access to debt and equity markets will be adequate to fund our capital and debt financing requirements for the foreseeable future.

 

Management also considers the following regarding liquidity and capital resources to identify trends, demands, commitments, events and uncertainties that require disclosure:

 

A.    Our senior credit facility requires us to comply with certain financial ratios and tests to comply with the terms of the agreement. We were in compliance with these covenants as of December 31, 2004, the latest measurement date. The occurrence of any default of these covenants could result in acceleration of our obligations under the Senior Credit Facility and foreclosure on the collateral related to such obligations. Further, such acceleration would constitute an event of default under the indentures governing our Senior Subordinated Notes due 2011 and 2012 and our Senior Notes due 2013.

 

B.    Circumstances that could impair our ability to continue to engage in transactions that have been integral to historical operations or are financially or operationally essential, or that could render that activity commercially impracticable, such as the inability to maintain a specified credit rating, level of earnings, earnings per share, financial ratios, or collateral. We do not believe that the risk factors applicable to our business are reasonably likely to impair our ability to continue to engage in our historical operations at this time.

 

C.    Factors specific to us and our markets that we expect to be given significant weight in the determination of our credit rating or will otherwise affect our ability to raise short-term and long-term financing. We do not presently believe that the risk factors applicable to our business are reasonably likely to materially affect our credit ratings or would otherwise adversely affect our ability to raise short-term or long-term financing.

 

D.    We do not have any significant guarantees of debt or other commitments to third parties. We have disclosed information related to guarantees in Note 15 to our Consolidated Financial Statements.

 

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E.     Written options on non-financial assets (for example, real estate puts). We do not have any written options on non-financial assets.

 

OFF-BALANCE SHEET ARRANGEMENTS

 

Our disclosures concerning transactions, arrangements and other relationships with unconsolidated entities or other persons that are reasonably likely to materially affect liquidity or the availability of or requirements for capital resources are as follows:

 

        We have disclosed in Note 15 to the Consolidated Financial Statements our buyback and residual value guarantee commitments.

 

        We also lease various assets under operating leases. The future estimated payments under these arrangements are also disclosed in Note 18 to the Consolidated Financial Statements.

 

        We have disclosed our accounts receivable factoring arrangement with a bank in Note 9 to the Consolidated Financial Statements.

 

CONTRACTUAL OBLIGATIONS AND COMMERCIAL COMMITMENTS

 

A summary of our significant contractual obligations as of December 31, 2004 is as follows:

 

 

 

Total Committed

 

2005

 

2006

 

2007

 

2008

 

2009

 

Thereafter

 

Long-term debt

 

$

575,193

 

$

70,313

 

$

 

$

 

$

 

$

 

$

504,880

 

Capital leases

 

8,648

 

1,292

 

1,342

 

1,287

 

1,175

 

1,080

 

2,472

 

Operating leases

 

65,306

 

19,794

 

13,700

 

7,657

 

4,287

 

3,353

 

16,515

 

Purchase obligations

 

 

 

 

 

 

 

 

Total committed

 

$

649,147

 

$

91,399

 

$

15,042

 

$

8,944

 

$

5,462

 

$

4,433

 

$

523,867

 

 


* - - There were no significant purchase obligation commitments at December 31, 2004

 

Additionally, at December 31, 2004, we had outstanding letters of credit that totaled $32.8 million.  We also had buyback commitments and residual value guarantees outstanding, that if all were satisfied at December 31, 2004, the total cash cost to us would be $121.3 million, this amount is not reduced for amounts the company may recover from repossessing and subsequent resale of the collateral.

 

We maintain defined benefit pension plans for some of our operations in the United States and Europe. It is our policy to fund the pension plans at the minimum level required by applicable regulations. In 2004, cash contributions to the pension plans by us were $9.3 million, and we estimate that our pension plan contributions will be approximately $3.0 million in 2005.

 

Risk Management

 

We are exposed to market risks from changes in interest rates, commodities, and changes in foreign currency exchange.  To reduce these risks, we selectively use financial instruments and other proactive management techniques.  We have written policies and procedures that place financial instruments under the direction of corporate treasury and restrict all derivative transactions to those intended for hedging purposes.  The use of financial instruments for trading purposes or speculation is strictly prohibited.

 

For a more detailed discussion of our accounting policies and the financial instruments that we use, please refer to Note 2, “Summary of Significant Accounting Policies,” and Note 9, “Debt,” of the Notes to the Consolidated Financial Statements.

 

Interest Rate Risk

 

In 2004 we used interest rate swaps such that approximately 50% of our debt is fixed and 50% is floating.  At December 31, 2004, we had five fixed-to-floating interest rate swaps with financial institutions.  These swap contracts effectively convert $221.4 million of our fixed rate Senior Subordinated and Senior Notes to variable rate debt.  Under these swap agreements, we contract with a counter-party to exchange the difference between a floating rate and the fixed rate applied to $221.4 million of our Senior Subordinated Notes and Senior Notes.  These contracts are considered to be a hedge against changes in the fair value of the fixed-rate obligations.  Accordingly, these interest rate swap contracts are reflected at fair value in our Consolidated Balance Sheet at December 31, 2004 as an asset of $2.8 million and the related debt is reflected at an amount equal to the sum of its carrying value plus an adjustment representing the change in fair value of the debt obligation attributable to the interest rate risk being hedged.  Changes during any accounting period in the fair value of the interest rate swap contract, as well as the offsetting changes in the adjusted carrying value of the related portion of fixed-rate debt being hedged, are recognized as an adjustment to interest expense in

 

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the Consolidated Statement of Earnings.  The change in the fair value of the swaps exactly offsets the change in fair value of the hedged fixed-rate debt; therefore, there was no net impact on earnings from these swaps for the year ended December 31, 2004.  A 10% increase or decrease in the floating rate we pay under these swap agreements would result in a change in pre-tax interest expense of approximately $1.7 million.  This amount was calculated assuming the year-end weighted-average rate of the swaps was constant throughout the year.

 

As a result of prepayments made during 2004 of the Term Loan B portion of our Senior Credit Facility we unwound our entire floating-to-fixed interest rate swap.  As a result, we recorded a charge of $0.4 million in the Consolidated Statement of Earnings as a component of Early Extinguishment of Debt.

 

Interest swaps expose us to the risk that the counter-party may be unable to pay amounts it owes us under the swap agreements.  To manage this risk we enter into swap agreements only with financial institutions that have high credit ratings.

 

Commodity Prices

 

We are exposed to fluctuating market prices for commodities, including steel, copper, foam, and aluminum.  Each of our business segments is subject to the effect of changing raw material costs caused by movements in underlying commodity prices.  We have established programs to manage the negotiations of commodity prices.  Some of these programs are centralized within business segments, and others are specific to a business unit.  In 2004, certain of these commodities were subject to abnormal availability and significant price increases.  During 2004, gross profit was negatively impacted as a result of commodity price increases in the Crane, Foodservice and Marine segments by $8.6 million, $3.6 million and $3.7 million, respectively, compared to 2003.  In all cases, the impact of commodity price increases on gross profit is net of price increases to our customers and adjustments to our material standards.  Although we have established procedures in place to manage these pressures in 2005, we can provide no assurance that these measures will insulate us fully from adverse consequences of continued unfavorable developments in the commodity markets.

 

Currency Risk

 

We have manufacturing, sales and distribution facilities around the world and thus make investments and enter into transactions denominated in various foreign currencies.  International sales, including those sales that originated outside of the United States, were approximately 44.0 % of our total sales for 2004, with the largest percentage (29.4%) being sales into various European countries.

 

Regarding transactional foreign exchange risk, we enter into limited forward exchange contracts to reduce earnings and cash flow impact on nonfunctional currency denominated receivables and payables, predominantly between our Euro-denominated operations and their customers outside the Euro zone.  Gains and losses resulting from hedging instruments offset the foreign exchange gains and losses on the underlying assets and liabilities being hedged.  The maturities of these forward exchange contracts generally coincide with the settlement date of the related transactions.  We also periodically hedge anticipated transactions, primarily at firm order date for orders to be sold into non-Euro-denominated locations, with forward exchange contracts.  These forward exchange contracts are designated as cash flow hedges in accordance with SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.”  At December 31, 2004, we had outstanding $1.2 million of forward exchange contracts hedging underlying accounts receivable and $4.2 million of forward exchange contracts hedging outstanding firm orders.  A 10% appreciation or depreciation of the underlying functional currency at December 31, 2004, would not have a significant impact on our Consolidated Statement of Earnings as any gains or losses under the foreign exchange contracts hedging accounts receivable balances would be offset by equal gains or losses on the underlying receivables.  Any gains or losses under the foreign exchange contracts hedging outstanding firm orders would not have a significant impact due to the relatively immaterial amount of contracts outstanding being hedged.

 

Continued strength in the Euro versus the U.S. Dollar in 2005 will require us to manage the transactional exchange risk through continued use of foreign currency hedging.  In addition, relative currency values will impact our strategic and operational activities.

 

Our primary translation exchange risk exposure at December 31, 2004 was with the Euro.  To a much lesser extent, we are also exposed to translation risk with our other foreign operations, primarily in the United Kingdom.  Our Euro-denominated 175 million Senior Subordinated Notes due 2011 offsets a significant amount of the translation risk with our operating movement in Europe.  The currency effects of this foreign-denominated debt obligation are reflected in the accumulated other comprehensive income (loss) account within stockholders’ equity, where it offsets the translation impact of an equal amount of similarly foreign-denominated net assets of our European operations.  A 10% appreciation or depreciation of the value of the Euro to the U.S. Dollar at December 31, 2004 would have an impact of increasing or decreasing the outstanding debt balance on our Consolidated Balance Sheet by $24.9

 

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million.  This impact would be partially offset by gains and losses on our net investments in foreign subsidiaries whose functional currency is the Euro.

 

At December 31, 2004, there was also a portion of our foreign currency translation exposure that was not hedged.  Amounts invested in non-U.S. based subsidiaries are translated into U.S. Dollar at the exchange rate in effect at year-end.  The resulting translation adjustments are recorded in stockholders’ equity as cumulative translation adjustments.  The translation adjustment recorded in accumulated other comprehensive income at December 31, 2004, is $22.9 million, or approximately 4.4% of total stockholders’ equity.  Using year-end exchange rates, the total amount invested in foreign operations at December 31, 2004 was approximately $539.8 million of which $256.0 million was naturally hedged with local, non-U.S. Dollar debt.

 

Environmental, Health, Safety, and Other Matters

 

Our global operations are governed by laws addressing the protection of the environment, and employee safety and health.  Under various circumstances, these laws impose civil and criminal penalties and fines, as well as injunctive and remedial relief, for noncompliance.  They also may require remediation at sites where company related substances have been released into the environment.

 

We have expended substantial resources globally, both financial and managerial, to comply with the applicable laws and regulations, and to protect the environment and our workers.  We believe we are in substantial compliance with such laws and regulations and we maintain procedures designed to foster and ensure compliance.  However, we have been and may in the future be subject to formal or informal enforcement actions or proceedings regarding noncompliance with such laws or regulations, whether or not determined to be ultimately responsible in the normal course of business.  Historically, these actions have been resolved in various ways with the regulatory authorities without material commitments or penalties to the company.

 

We have been identified as a potentially responsible party under the Comprehensive Environmental Response, Compensation, and Liability Act (CERLA) in connection with the Lemberger Landfill Superfund Site near Manitowoc, Wisconsin.  Eleven of the approximately 150 potentially responsible parties, including us, have formed the Lemberger Site Remediation Group and have successfully negotiated with the United States Environmental Protection Agency and the Wisconsin Department of Natural Resources to fund the cleanup and settle our potential liability at this site.  Estimates indicate that the total costs to clean up this site are approximately $30 million.  However, the ultimate allocations of costs for this site are not yet final.  Although liability is joint and several, our share of the liability is estimated to be 11% of the total cost.  Prior to December 31, 1996, we accrued $3.3 million in connection with this matter.  The amounts we have spent each year through December 31, 2004 to comply with our portion of the cleanup costs have not been material.  Remediation work at the site has been substantially completed, with only long-term pumping and treating of groundwater and site maintenance remaining.  Our remaining estimated liability for this matter, included in other current liabilities in the Consolidated Balance Sheet at December 31, 2004 is $0.6 million.  Based on the size of our current allocation of liabilities at this site, the existence of other viable potential responsible parties and current reserve, we do not believe that any additional liability imposed in connection with this site will have a material adverse effect on our financial condition, results of operations, or cash flows.

 

At certain of our other facilities, we have identified potential contaminants in soil and groundwater.  The ultimate cost of any remediation required will depend upon the results of future investigation.  Based upon available information, we do not expect that the ultimate costs will have a material adverse effect on our financial condition, results of operations, or cash flows.

 

We believe that we have obtained and are in substantial compliance with those material environmental permits and approvals necessary to conduct our various businesses.  Based on the facts presently known, we do not expect environmental compliance costs to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

As of December 31, 2004, various product-related lawsuits were pending.  To the extent permitted under applicable law, all of these are insured with self-insurance retention levels.  Our self-insurance retention levels vary by business, and have fluctuated over the last five years.  The range of our self-insured retention levels are $0.1 million to $3.0 million per occurrence.  The high-end of our self-insurance retention level is a legacy product liability insurance program inherited with the acquisition of Grove in 2002 for cranes manufactured in the United States for occurrences from 2000 through October 2002.  As of December 31, 2004, the largest self-insured retention level currently maintained by us for current year occurrences is $2.0 million per occurrence and applies to product liability claims for cranes manufactured in the United States.

 

Product liability reserves in the Consolidated Balance Sheet at December 31, 2004, were $29.7 million; $7.4 million reserved specifically for cases and $22.3 million for claims incurred but not reported which were estimated using actuarial methods.  Based on

 

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our experience in defending product liability claims, we believe the current reserves are adequate for resolution of aggregate self-insured claims and insured claims incurred as of December 31, 2004.  Any recoveries from insurance carriers are dependent upon the legal sufficiency of claims and solvency of insurance carriers.

 

At December 31, 2004 and 2003, we had reserved $46.5 million and $41.7 million, respectively, for warranty claims included in product warranties and other non-current liabilities in the Consolidated Balance Sheets.  Certain of these warranties and other related claims involve matters in dispute that ultimately are resolved by negotiations, arbitration, or litigation.

 

It is reasonably possible that the estimates for environmental remediation, product liability and warranty costs may change in the near future based upon new information that may arise or matters that are beyond the scope of our historical experience.  Presently, there are no reliable methods to estimate the amount of any such potential changes.

 

We are involved in numerous lawsuits involving asbestos-related claims in which we are one of numerous defendants.  After taking into consideration legal counsel’s evaluation of such actions, the current political environment with respect to asbestos related claims, and the liabilities accrued with respect to such matters, in the opinion of management, ultimate resolution is not expected to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

We are also involved in various legal actions arising out of the normal course of business.  Taking into account the liabilities accrued and legal counsel’s evaluation of such actions, in the opinion of management the ultimate resolution of these actions is not expected to have a material adverse effect on our financial condition, results of operations, or cash flows.

 

Currently, we are in negotiations with one of our major Marine customers due to cost overruns from change orders on a contract.  We estimate our overruns could affect profitability by approximately $10.0 million.  We have assumed this recovery in accounting for this long-term contract, as we believe that the claim will result in additional contract revenue and the amount can be reliably estimated.  If negotiations are unsuccessful, the impact on our Consolidated Statement of Operations in a future period could be material.

 

Critical Accounting Policies

 

The Consolidated Financial Statements include accounts of the company and all its subsidiaries.  The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires us to make estimates and assumptions in certain circumstances that affect amounts reported in the accompanying Consolidated Financial Statements and related footnotes.  In preparing these Consolidated Financial Statements, we have made our best estimates and judgments of certain amounts included in the Consolidated Financial Statements giving due consideration to materiality.  We do not believe there is a great likelihood that materially different amounts would be reported related to the accounting policies described below.  However, application of these accounting policies involve the exercise of judgment and use of assumptions as to future uncertainties and, as a result, actual results could differ from these estimates.  Although we have listed a number of accounting policies below which we believe to be most critical, we also believe that all of our accounting policies are important to the reader.  Therefore, please refer also to the Notes to the Consolidated Financial Statements for more detailed description of these and other accounting policies of the company.

 

Revenue Recognition – Revenue is generally recognized and earned when all the following criteria are satisfied with regard to a specific transaction: persuasive evidence of an arrangement exists, the price is fixed and determinable, collectibility of cash is reasonably assured, and delivery has occurred or services have been rendered.  We periodically enter into transactions with customers that provide for residual value guarantees and buyback commitments.  These transactions are recorded as operating leases for all significant residual value guarantees and for all buyback commitments.  These initial transactions are recorded as deferred revenue and are amortized to income on a straight-line basis over a period equal to that of the customer’s third-party financing agreement.  In addition, we lease cranes to customers under operating lease terms.  Proceeds received in connection with these transactions are recognized as revenue over the term of the lease, and leased cranes are depreciated over their estimated useful lives.

 

Revenue Recognition under Percentage-of-completion Accounting – Revenue under long-term contracts within the Marine segment are recognized using the percentage-of-completion (POC) method of accounting.  Under this method, sales and gross profit are recognized as work is performed based on the relationship between actual costs incurred and total estimated costs at the completion of the contract. Recognized revenues that will not be billed under the terms of the contract until a later date are recorded as “recoverable costs and accrued profit on progress completed not billed,” which are included in other current assets in the Consolidated Balance Sheet.  Likewise, contracts where billings to date have exceeded recognized revenues are recorded as “amounts billed in excess of sales,” which are included in accounts payable and accrued expenses in the Consolidated Balance Sheet.

 

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Changes to the original estimates may be required during the life of the contract and such estimates are reviewed when customer change orders are placed and on a regular periodic basis. Sales and gross profit are adjusted when known for revisions in estimated total contract costs and contract values. Claims against customers are recognized as revenue when it is probable that the claim will result in additional contract revenue and the amount can be reliably estimated.  Estimated losses are recorded when identified.  The use of the POC method of accounting involves considerable use of estimates in determining revenues, costs and profits and in assigning the amounts to accounting periods. The Company continually evaluates all of the issues related to the assumptions, risks and uncertainties inherent with the application of the POC method of accounting.

 

Allowance for Doubtful Accounts – Accounts receivable are reduced by an allowance for amounts that may become uncollectible in the future.  Our estimate for the allowance for doubtful accounts related to trade receivables includes evaluation of specific accounts where we have information that the customer my have an inability to meet its financial obligations together with a general provision for unknown but existing doubtful accounts based on pre-established percentages to specific aging categories which are subject to change if experience improves or deteriorates.

 

Inventories and Related Reserve for Obsolete and Excess Inventory – Inventories are valued at the lower of cost or market using both the first-in, first-out (FIFO) method and the last-in, first-out (LIFO) method and are reduced by a reserve for excess and obsolete inventories.  The estimated reserve is based upon pre-established percentages applied to specific aging categories of inventory.  These categories are evaluated based upon historical usage, estimated future usage, and sales requiring the inventory.  These percentages were established based upon historical write-off experience.

 

Goodwill and Other Intangible Assets – We account for goodwill and other intangible assets under the guidance of SFAS No. 142, “Goodwill and Other Intangible Assets.” Under SFAS No. 142, goodwill is no longer amortized; however, it is tested for impairment annually or more frequently if events or changes in circumstances indicate that the asset might be impaired. The Company performs impairment reviews for its reporting units, which have been determined to be: Cranes Americas; Cranes Europe, Middle East, and Africa; Cranes Asia; Ice Group; Refrigeration Group; Beverage Group; and Marine Group, using a fair-value method based on the present value of future cash flows, which involves management’s judgments and assumptions. The estimated fair value is then compared with the carrying amount of the reporting unit, including recorded goodwill. The Company is subject to financial statement risk to the extent that the carrying amount exceeds the estimated fair value. The impairment testing performed by the Company at June 30, 2004, indicated that the estimated fair value of each reporting unit exceeded its corresponding carrying amount, including recorded goodwill and, as such, no impairment existed at that time. Other intangible assets with definite lives continue to be amortized over their estimated useful lives. Indefinite and definite lived intangible assets are also subject to impairment testing. A considerable amount of management judgment and assumptions are required in performing the impairment tests, principally in determining the fair value of each reporting unit. While the Company believes its judgments and assumptions were reasonable, different assumptions could change the estimated fair values and, therefore, impairment charges could be required.

 

Employee Benefit Plans – We provide a range of benefits to our employees and retired employees, including pensions and postretirement health care. Plan assets and obligations are recorded annually based on the Company’s measurement date utilizing various actuarial assumptions such as discount rates, expected return on plan assets, compensation increases, retirement and mortality rates, and health care cost trend rates as of that date.  The approach we use to determine the annual assumptions are as follows:

 

      Discount Rate – Our discount rate assumptions are based on the interest rate of noncallable high-quality corporate bonds, with appropriate consideration of our pension plans’ participants’ demographics and benefit payment terms.

 

      Expected Return on Plan Assets – Our expected return on plan assets assumptions are based on our expectation of the long-term average rate of return on assets in the pension funds, which is reflective of the current and projected asset mix of the funds and considers the historical returns earned on the funds.

 

      Compensation increase – Our compensation increase assumptions reflect our long-term actual experience, the near-term outlook and assumed inflation.

 

      Retirement and Mortality Rates – Our retirement and mortality rate assumptions are based primarily on actual plan experience.

 

      Health Care Cost Trend Rates – Our health care cost trend rate assumptions are developed based on historical cost data, near-term outlook and an assessment of likely long-term trends.

 

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Measurements of net periodic benefit cost are based on the assumptions used for the previous year-end measurements of assets and obligations. The Company reviews its actuarial assumptions on an annual basis and makes modifications to the assumptions when appropriate. As required by U.S. GAAP, the effects of the modifications are recorded currently or amortized over future periods.  Based on information provided by its independent actuaries and other relevant sources, we believe that our assumptions used are reasonable; however, changes in these assumptions could impact the Company’s financial position, results of operations or cash flows.

 

Product Liability – We are subject in the normal course of business to product liability lawsuits.  To the extent permitted under applicable laws, our exposure to losses from these lawsuits is mitigated by insurance with self-insurance retention limits.  We record product liability reserves for our self-insured portion of any pending or threatened product liability actions.  Our reserve is based upon two estimates.  First, we track the population of all outstanding pending and threatened product liability cases to determine an appropriate case reserve for each based upon our best judgment and the advice of legal counsel.  These estimates are continually evaluated and adjusted based upon changes to the facts and circumstances surrounding the case.  Second, we obtain a third-party actuarial analysis to determine the amount of additional reserve required to cover incurred but not reported product liability issues and to account for possible adverse development of the established case reserve (collectively referred to as IBNR).  This actuarial analysis is performed at least twice annually and our IBNR reserve for product liability is adjusted based upon the results of these analysis.  We have established a position within the actuarially determined range, which we believe is the best estimate of the IBNR liability.

 

Income Taxes – We account for income taxes in accordance with SFAS No. 109, “Accounting for Income Taxes.”  Deferred tax assets and liabilities are recognized for the future tax consequences attributable to differences between financial statement carrying amounts of existing assets and liabilities and their respective tax bases and operating loss and tax credit carryforwards.  Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled.  We record a valuation allowance that represents foreign operating loss carryforwards for which utilization is uncertain.  Management judgment is required in determining our provision for income taxes, deferred tax assets and liabilities, and the valuation allowance recorded against our net deferred tax assets.  The valuation allowance would need to be adjusted in the event future taxable income is materially different than amounts estimated.  Our policy is to remit earnings from foreign subsidiaries only to the extent any resultant foreign taxes are creditable in the United States.  Accordingly, we do not currently provide for additional United States and foreign income taxes which would become payable upon remission of undistributed earnings of foreign subsidiaries.

 

Stock Options – We account for our stock option plans under the recognition and measurement provisions of Accounting Principles Board Opinion (APB) No. 25, “Accounting for Stock Issued to Employees,” and related interpretations.  No stock option based employee compensation costs are reflected in earnings, as all option grants under the plans had an exercise price equal to the market value of the underlying common stock on the date of grant.

 

Warranties – In the normal course of business we provide our customers a warranty covering workmanship, and in some cases materials, on products manufactured by us.  Such warranty generally provides that products will be free from defects for periods ranging from 12 months to 60 months.  If a product fails to comply with our warranty, we may be obligated, at our expense to correct any defect by repairing or replacing such defective product.  We provide for an estimate of costs that may be incurred under our warranty at the time product revenue is recognized based on historical warranty experience for the related product or estimates of projected losses due to specific warranty issues on new products.  These costs primarily include labor and materials, as necessary associated with repair or replacement.  The primary factors that affect our warranty liability include the number of shipped units and historical and anticipated rates or warranty claims.  As these factors are impacted by actual experience and future expectations, we assess the adequacy of our recorded warranty liability and adjust the amounts as necessary.

 

Restructuring Charges – Restructuring charges for exit and disposal activities are recognized when the liability is incurred.  We use the definition of liability found in FASB Concept Statement No. 6, “Elements of Financial Statements.”  In addition, the liability for the restructuring charge associated with an exit or disposal activity is measured initially at its fair value.

 

Recent Accounting Changes and Pronouncements

 

During December 2004, the Financial Accounting Standards Board (“FASB”) revised SFAS No. 123, “Accounting for Stock Based Compensation.” SFAS No. 123-Revised supercedes APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations, and will require all companies to estimate the fair value of incentive stock options granted and then amortize that estimated fair value to expense over the options’ vesting period. SFAS No. 123-Revised is effective for all periods beginning after June 15, 2005. The company currently accounts for its stock option plans under the recognition and measurement principles of APB

 

35



 

Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. No employee or outside director compensation costs related to stock option grants are currently reflected in net income, as all option awards granted under those plans had an exercise price equal to the market value of the underlying common stock on the date of grant. The Company is required to adopt SFAS No. 123-Revised on July 1, 2005. See “Stock-Based Compensation” in Notes to the Consolidated Financial Statements, for pro forma information if the company had elected to adopt the requirements of the previously issued SFAS No. 123.

 

In November 2004, the FASB issued SFAS No. 151, “Inventory Costs — an amendment of ARB No. 43, Chapter 4.” SFAS No. 151 seeks to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material (spoilage) in the determination of inventory carrying costs. The statement requires such costs to be treated as a current period expense. This statement is effective for fiscal years beginning after June 15, 2005. We do not believe the adoption of SFAS No. 151 will have a material impact on our Consolidated Financial Statements.

 

In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets — an amendment of APB Opinion No. 29.” This statement addresses the measurement of exchanges of nonmonetary assets and redefines the scope of transactions that should be measured based on the fair value of the assets exchanged. SFAS No. 153 is effective for fiscal periods beginning after June 15, 2005. We do not believe the adoption of SFAS No. 153 will have a material impact on our Consolidated Financial Statements.

 

During December 2003, the FASB revised SFAS No. 132, “Employers’ Disclosures about Pensions and Other Postretirement Benefits,” to require additional disclosure about the assets, obligations, cash flows, and net periodic benefit cost of defined benefit pension plans and other defined benefit postretirement plans.  These disclosure requirements were effective immediately for the company’s domestic plans, except for estimated future benefit payments, which were effective for the company on December 31, 2004.  This statement also requires interim-period disclosures of the components of net periodic benefit cost and, if significantly different from previously disclosed amounts, the amount of contributions and projected contributions to fund pension plans and other postretirement benefit plans.  These interim-period disclosures were effective in the first quarter of 2004.

 

In January 2003, the FASB issued FIN No. 46, “Consolidation of Variable Interest Entities.”  FIN No. 46 clarifies the application of Accounting Research Bulletin No. 51, “Consolidated Financial Statements,” to certain entities in which equity investors lack the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties.  A variable interest entity is required to be consolidated by the company that has a majority of the exposure to expected losses of the variable interest entity.  The consolidation provisions of FIN No. 46, as revised, were effective immediately for interests created after January 31, 2003 and were effective on March 31, 2004 for interests created before February 1, 2003.  The adoption of FIN No. 46 did not have an impact on the company’s Consolidated Financial Statements for the year ended December 31, 2003 for interests created after January 31, 2003 or on the company’s Consolidated Financial Statements for the year ended December 31, 2004 for interests created before February 1, 2003.

 

Cautionary Statements about Forward-Looking Information

 

Statements in this report and in other company communications that are not historical facts are forward-looking statements, which are based upon our current expectations.  These statements involve risks and uncertainties that could cause actual results to differ materially from what appears within this annual report.

 

Forward-looking statements include descriptions of plans and objectives for future operations, and the assumptions behind those plans.  The words “anticipates,” “believes,” “intends,” “estimates,” and “expects,” or similar expressions, usually identify forward-looking statements.  Any and all projections of future performance are forward-looking statements.

 

In addition to the assumptions, uncertainties, and other information referred to specifically in the forward-looking statements, a number of factors relating to each business segment could cause actual results to be significantly different from what is presented in this annual report.  Those factors include, without limitation, the following:

 

Crane—market acceptance of new and innovative products; cyclicality of the construction industry; the effects of government spending on construction-related projects throughout the world; changes in world demand for our crane product offering; the replacement cycle of technologically obsolete cranes; demand for used equipment; actions of competitors; and foreign exchange rate risk.

 

Foodservice—market acceptance of new and innovative products; weather; consolidations within the restaurant and foodservice equipment industries; global expansion of customers; actions of competitors; the commercial ice-cube machine replacement cycle in

 

36



 

the United States; specialty foodservice market growth; future strength of the beverage industry; and the demand for quickservice restaurant and kiosks.

 

Marine—shipping volume fluctuations based on performance of the steel industry; weather and water levels on the Great Lakes; trends in government spending on new vessels; five-year survey schedule; the replacement cycle of older marine vessels; growth of existing marine fleets; consolidation of the Great Lakes marine industry; frequency of casualties on the Great Lakes; and the level of construction and industrial maintenance.

 

Corporate (including factors that may affect all three segments)—changes in laws and regulations throughout the world; the ability to finance, complete and/or successfully integrate, restructure and consolidate acquisitions, divestitures, strategic alliances and joint ventures; successful and timely completion of new facilities and facility expansions; competitive pricing; availability of certain raw materials; changes in raw materials and commodity prices; changes in domestic and international economic and industry conditions, including steel industry conditions; changes in the interest rate environment; risks associated with growth; foreign currency fluctuations; world-wide political risk; health epidemics; pressure of additional financing leverage resulting from acquisitions; success in increasing manufacturing efficiencies; changes in revenue, margins and costs; work stoppages and labor negotiations; and the ability of our customers to obtain financing.

 

Item 7A.  QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

See Liquidity and Capital Resources, and Risk Management in Management’s Discussion and Analysis of Financial Condition and Results of Operations for a description of the quantitative and qualitative disclosure about market risk.

 

Item 8.  FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

 

Index to Consolidated Financial Statements and Financial Statement Schedule:

 

 

 

Financial Statements:

 

 

 

Report of Independent Registered Public Accounting Firm

 

 

 

Consolidated Statements of Operations for the years ended December 31, 2004, 2003 and 2002

 

 

 

Consolidated Balance Sheets as of December 31, 2004 and 2003

 

 

 

Consolidated Statements of Cash Flows for the years ended December 31, 2004, 2003 and 2002

 

 

 

Consolidated Statements of Stockholders’ Equity and Comprehensive Income (Loss) for the years ended December 31,
2004, 2003 and 2002

 

 

 

Notes to Consolidated Financial Statements

 

 

 

Financial Statement Schedule:

 

 

 

Schedule II — Valuation and Qualifying Accounts for the three years ended December 31, 2004

 

 

All other schedules are omitted because they are not applicable or the required information is shown in the financial statements or notes thereto.

 

37



 

Report of Independent Registered Public Accounting Firm

 

To the Stockholders and Board of Directors of The Manitowoc Company, Inc.:

 

We have completed an integrated audit of The Manitowoc Company, Inc.’s 2004 consolidated financial statements and of its internal control over financial reporting as of December 31, 2004 and audits of its 2003 and 2002 consolidated financial statements in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Our opinions, based on our audits, are presented below.

 

Consolidated financial statements and financial statement schedule

 

In our opinion, the consolidated financial statements listed in the accompanying index present fairly, in all material respects, the financial position of The Manitowoc Company, Inc. and its subsidiaries at December 31, 2004 and 2003, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2004 in conformity with accounting principles generally accepted in the United States of America.  In addition, in our opinion, the financial statement schedule listed in the accompanying index presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.  These financial statements and financial statement schedule are the responsibility of the Company’s management.  Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits.  We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  An audit of financial statements includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.

 

As discussed in Note 7 to the consolidated financial statements, the Company adopted Statement of Financial Accounting Standards No. 142, “Goodwill and Other Intangible Assets,” effective January 1, 2002.

 

Internal control over financial reporting

 

Also, we have audited management’s assessment, included in Management’s Report on Internal Control Over Financial Reporting appearing under Item 9A, that The Manitowoc Company, Inc. did not maintain effective internal control over financial reporting as of December 31, 2004, because the Company did not maintain effective controls over the translation of goodwill and other intangible assets and the associated foreign currency translation account, based on criteria established in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO).  The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting.  Our responsibility is to express opinions on management’s assessment and on the effectiveness of the Company’s internal control over financial reporting based on our audit.

 

We conducted our audit of internal control over financial reporting in accordance with the standards of the Public Company Accounting Oversight Board (United States).  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects.  An audit of internal control over financial reporting includes obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we consider necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinions.

 

A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles.  A company’s internal control over financial reporting includes those policies and procedures that (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (iii) provide reasonable assurance regarding

 

38



 

prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.

 

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements.  Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

 

A material weakness is a control deficiency, or combination of control deficiencies, that results in more than a remote likelihood that a material misstatement of the annual or interim financial statements will not be prevented or detected.  The following material weakness has been identified and included in management’s assessment.  As of December 31, 2004, the Company did not maintain effective internal control over the application of Statement of Financial Accounting Standards (SFAS) No. 52, “Foreign Currency Translation.” Specifically, the Company determined that the accounting treatment of certain goodwill and other intangible assets related to its foreign acquisitions did not comply with the requirements of SFAS No. 52.  In connection with the Company’s 2001 and 2002 foreign acquisitions, the Company maintained the value of those intangible assets based on the foreign currency exchange rates in effect at the time of the acquisition.  The Company has concluded that they should have translated those intangible assets each period to reflect changes in the applicable foreign currency exchange rates.  This error in accounting treatment resulted in the Company restating its consolidated balance sheets and consolidated statements of stockholders’ equity and comprehensive income (loss) for the years ended December 31, 2003 and 2002, the interim consolidated financial statements for the first, second and third quarters of 2004 and 2003, as well as an audit adjustment to the fourth quarter 2004 consolidated financial statements.  Additionally, this control deficiency could result in a misstatement of goodwill, intangible assets and foreign currency translation accounts that would result in a material misstatement to annual or interim financial statements that would not be prevented or detected.  Accordingly, management determined that this control deficiency constitutes a material weakness.  This material weakness was considered in determining the nature, timing, and extent of audit tests applied in our audit of the 2004 consolidated financial statements, and our opinion regarding the effectiveness of the Company’s internal control over financial reporting does not affect our opinion on those consolidated financial statements.

 

In our opinion, management’s assessment that The Manitowoc Company, Inc. did not maintain effective internal control over financial reporting as of December 31, 2004, is fairly stated, in all material respects, based on criteria established in Internal Control – Integrated Framework issued by the COSO.  Also, in our opinion, because of the effect of the material weakness described above on the achievement of the objectives of the control criteria, The Manitowoc Company, Inc. has not maintained effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control – Integrated Framework issued by the COSO.

 

 

/s/PricewaterhouseCoopers LLP

 

PricewaterhouseCoopers LLP

Milwaukee, Wisconsin

March 11, 2005

 

39



 

The Manitowoc Company, Inc.

Consolidated Statements of Operations

For the years ended December 31, 2004, 2003 and 2002

 

Thousands of dollars, except per share data

 

2004

 

2003

 

2002

 

Operations

 

 

 

 

 

 

 

Net sales

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

Costs and expenses:

 

 

 

 

 

 

 

Cost of sales

 

1,582,131

 

1,238,122

 

1,035,086

 

Engineering, selling and administrative expenses

 

269,639

 

246,741

 

192,603

 

Amortization expense

 

3,141

 

2,919

 

2,001

 

Plant consolidation and restructuring costs

 

1,293

 

10,089

 

11,609

 

Curtailment gain

 

 

(12,897

)

 

Total costs and expenses

 

1,856,204

 

1,484,974

 

1,241,299

 

Operating earnings from continuing operations

 

107,897

 

85,882

 

115,124

 

 

 

 

 

 

 

 

 

Other expenses:

 

 

 

 

 

 

 

Interest expense

 

(56,895

)

(56,901

)

(51,963

)

Loss on debt extinguishment

 

(1,036

)

(7,300

)

 

Other income (expense)-net

 

(837

)

314

 

1,918

 

Total other expenses

 

(58,768

)

(63,887

)

(50,045

)

 

 

 

 

 

 

 

 

Earnings from continuing operations before taxes on income

 

49,129

 

21,995

 

65,079

 

 

 

 

 

 

 

 

 

Provision for taxes on income

 

9,335

 

3,959

 

23,429

 

 

 

 

 

 

 

 

 

Earnings from continuing operations

 

39,794

 

18,036

 

41,650

 

Discontinued operations:

 

 

 

 

 

 

 

Earnings (loss) from discontinued operations, net of income taxes of $(1,231), $(583) and $58, respectively

 

(1,861

)

(2,440

)

105

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes of $294, $(2,826) and $(10,853), respectively

 

1,205

 

(12,047

)

(25,457

)

Cumulative effect of accounting change, net of income taxes of $(14,200)

 

 

 

(36,800

)

Net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

 

 

 

 

 

 

 

 

Per Share Data

 

 

 

 

 

 

 

Basic earnings (loss) per share:

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

1.48

 

$

0.68

 

$

1.65

 

Earnings (loss) from discontinued operations, net of income taxes

 

(0.07

)

(0.09

)

0.00

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

0.04

 

(0.45

)

(1.01

)

Cumulative effect of accounting change, net of income taxes

 

 

 

(1.46

)

Net earnings (loss)

 

$

1.45

 

$

0.13

 

$

(0.82

)

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share:

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

1.45

 

$

0.68

 

$

1.62

 

Earnings (loss) from discontinued operations, net of income taxes

 

(0.07

)

(0.09

)

0.00

 

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

0.04

 

(0.45

)

(0.99

)

Cumulative effect of accounting change, net of income taxes

 

 

 

(1.43

)

Net earnings (loss)

 

$

1.43

 

$

0.13

 

$

(0.80

)

 

The accompanying notes are an integral part of these financial statements.

 

40



 

The Manitowoc Company, Inc.

Consolidated Balance Sheets

As of December 31, 2004 and 2003

 

Thousands of dollars, except share data

 

2004

 

2003

 

 

 

 

 

 

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

176,415

 

$

44,968

 

Marketable securities

 

2,248

 

2,220

 

Accounts receivable, less allowance of $26,308 and $24,419

 

244,335

 

245,010

 

Inventories-net

 

287,036

 

232,877

 

Deferred income taxes

 

60,963

 

71,781

 

Other current assets

 

74,964

 

49,233

 

Total current assets

 

845,961

 

646,089

 

 

 

 

 

 

 

Property, plant and equipment-net

 

357,568

 

334,618

 

Goodwill-net

 

451,868

 

438,925

 

Other intangible assets-net

 

154,342

 

149,256

 

Deferred income taxes

 

48,490

 

34,491

 

Other non-current assets

 

69,907

 

56,770

 

Total assets

 

$

1,928,136

 

$

1,660,149

 

 

 

 

 

 

 

Liabilities and stockholders’ equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable and accrued expenses

 

$

513,504

 

$

454,394

 

Current portion of long-term debt

 

61,250

 

3,205

 

Short-term borrowings

 

10,355

 

22,011

 

Product warranties

 

37,870

 

33,823

 

Product liabilities

 

29,701

 

31,791

 

Total current liabilities

 

652,680

 

545,224

 

 

 

 

 

 

 

Non-current liabilities:

 

 

 

 

 

Long-term debt, less current portion

 

512,236

 

567,084

 

Pension obligations

 

67,798

 

57,239

 

Postretirement health and other benefit obligations

 

54,097

 

54,283

 

Other non-current liabilities

 

122,396

 

80,327

 

Total non-current liabilities

 

756,527

 

758,933

 

 

 

 

 

 

 

Commitments and contingencies (Note 14)

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Common stock (39,793,982 and 36,746,482 shares issued, respectively,
29,949,715 and 26,572,024 shares outstanding, respectively)

 

397

 

367

 

Additional paid-in capital

 

188,746

 

81,297

 

Accumulated other comprehensive income

 

61,014

 

40,800

 

Unearned compensation

 

(47

)

(328

)

Retained earnings

 

372,398

 

340,792

 

Treasury stock, at cost (9,844,267 and 10,174,458 shares, respectively)

 

(103,579

)

(106,936

)

Total stockholders’ equity

 

518,929

 

355,992

 

Total liabilities and stockholders’ equity

 

$

1,928,136

 

$

1,660,149

 

 

The accompanying notes are an integral part of these financial statements.

 

41



 

The Manitowoc Company, Inc.

Consolidated Statements of Cash Flows

For the years ended December 31, 2004, 2003 and 2002

 

Thousands of dollars

 

2004

 

2003

 

2002

 

Cash Flows From Operations

 

 

 

 

 

 

 

Net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

Adjustments to reconcile net earnings (loss) to cash provided by operating activities of continuing operations:

 

 

 

 

 

 

 

Discontinued operations, net of income taxes

 

656

 

14,487

 

25,352

 

Depreciation

 

50,819

 

45,437

 

33,077

 

Amortization of intangible assets

 

3,141

 

2,919

 

2,001

 

Amortization of deferred financing fees

 

3,265

 

1,810

 

4,091

 

Deferred income taxes

 

(5,163

)

(2,492

)

(10,561

)

Curtailment gain

 

 

(12,897

)

 

Plant relocation and restructuring costs

 

1,293

 

10,089

 

11,609

 

Cumulative effect of accounting change, net of income taxes

 

 

 

36,800

 

Loss on early extinguishment of debt

 

1,036

 

7,300

 

 

Gain on sale of property, plant and equipment

 

(2,056

)

(1,363

)

(3,757

)

Changes in operating assets and liabilities, excluding the effects of business acquisitions and dispositions:

 

 

 

 

 

 

 

Accounts receivable

 

6,037

 

5,889

 

(12,907

)

Inventories

 

(84,983

)

25,701

 

9,141

 

Other assets

 

(24,723

)

5,156

 

(5,446

)

Accounts payable and accrued expenses

 

50,048

 

15,422

 

27,840

 

Other liabilities

 

21,136

 

27,312

 

2,915

 

Net cash provided by operating activities of continuing operations

 

59,644

 

148,319

 

99,653

 

Net cash provided by (used for) operating activities of discontinued operations

 

(2,681

)

2,544

 

(5,114

)

Net cash provided by operating activities

 

56,963

 

150,863

 

94,539

 

Cash Flows From Investing

 

 

 

 

 

 

 

Business acquisitions, net of cash acquired

 

 

 

976

 

Capital expenditures

 

(44,386

)

(31,977

)

(32,996

)

Proceeds from sale of property, plant and equipment

 

15,458

 

14,438

 

16,699

 

(Purchase) sale of marketable securities

 

(28

)

150

 

(220

)

Net cash used for investing activities of continuing operations

 

(28,956

)

(17,389

)

(15,541

)

Net cash provided by (used for) investing activities of discontinued operations

 

9,000

 

2,289

 

11,108

 

Net cash used for investing activities

 

(19,956

)

(15,100

)

(4,433

)

Cash Flows From Financing

 

 

 

 

 

 

 

Net proceeds from issuance of common stock

 

104,948

 

 

 

Payments on Grove borrowings

 

 

 

(198,328

)

Proceeds from senior subordinated notes

 

 

 

175,000

 

Proceeds from senior notes

 

 

150,000

 

 

Payments on long-term debt

 

(42,979

)

(257,617

)

(39,280

)

Proceeds (payments) on short-term borrowings-net

 

8,259

 

(2,000

)

(10,243

)

Proceeds from notes financing - net

 

23,244

 

 

 

Debt issue costs

 

 

(5,599

)

(6,630

)

Dividends paid

 

(7,532

)

(7,446

)

(7,432

)

Exercises of stock options

 

6,687

 

118

 

1,511

 

Net cash provided by (used for) financing activities

 

92,627

 

(122,544

)

(85,402

)

Effect of exchange rate changes on cash

 

1,813

 

3,714

 

(250

)

Net increase in cash and cash equivalents

 

131,447

 

16,933

 

4,454

 

Balance at beginning of year

 

44,968

 

28,035

 

23,581

 

Balance at end of year

 

$

176,415

 

$

44,968

 

$

28,035

 

Supplemental Cash Flow Information

 

 

 

 

 

 

 

Interest paid

 

$

51,821

 

$

54,489

 

$

39,284

 

Income taxes paid

 

$

7,037

 

$

7,559

 

$

25,253

 

 

The accompanying notes are an integral part of these financial statements.

 

42



 

The Manitowoc Company, Inc.

Consolidated Statements of Stockholders’ Equity
and Comprehensive Income (Loss)

For the years ended December 31, 2004, 2003 and 2002

 

Thousands of dollars, except shares data

 

2004

 

2003

 

2002

 

Common Stock - Shares Outstanding

 

 

 

 

 

 

 

Balance at beginning of year

 

26,572,024

 

26,412,735

 

24,053,085

 

Stock issued for Grove acquisition

 

 

 

2,164,502

 

Stock options exercised

 

334,925

 

16,656

 

114,548

 

Stock swap for stock options exercised

 

(3,189

)

 

(14,449

)

Restricted stock issued (cancelled)

 

(1,545

)

 

24,815

 

Issuance of common stock

 

3,047,500

 

 

 

Stock issued from deferred compensation plans

 

 

142,633

 

70,234

 

Balance at end of year

 

29,949,715

 

26,572,024

 

26,412,735

 

Common Stock - Par Value

 

 

 

 

 

 

 

Balance at beginning of year

 

$

367

 

$

367

 

$

367

 

Issuance of common stock

 

30

 

 

 

Balance at end of year

 

$

397

 

$

367

 

$

367

 

Additional Paid-in Capital

 

 

 

 

 

 

 

Balance at beginning of year

 

$

81,297

 

$

81,230

 

$

31,670

 

Issuance of common stock

 

104,118

 

 

 

Stock issued for Grove acquisition

 

 

 

47,905

 

Stock options exercised

 

3,331

 

67

 

1,066

 

Restricted stock issued

 

 

 

589

 

Balance at end of year

 

$

188,746

 

$

81,297

 

$

81,230

 

Accumulated Other Comprehensive Income (Loss)

 

 

 

 

 

 

 

Balance at beginning of year

 

$

40,800

 

$

(51

)

$

(4,334

)

Other comprehensive income (loss):

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

22,852

 

39,629

 

8,209

 

Derivative instrument fair market adjustment, net of income taxes of $1,339, $833 and $309

 

3,248

 

2,379

 

445

 

 

 

 

 

 

 

 

 

Additional minimum pension liability, net of income taxes of $1,138, $1,075 and $2,459

 

(5,886

)

(1,157

)

(4,371

)

Balance at end of year

 

$

61,014

 

$

40,800

 

$

(51

)

Unearned Compensation

 

 

 

 

 

 

 

Balance at beginning of year

 

$

(328

)

$

(609

)

$

 

Restricted stock issued

 

 

 

(843

)

Compensation expense recognized during the year

 

281

 

281

 

234

 

Balance at end of year

 

$

(47

)

$

(328

)

$

(609

)

Retained Earnings

 

 

 

 

 

 

 

Balance at beginning of year

 

$

340,792

 

$

344,689

 

$

372,623

 

Net earnings (loss)

 

39,138

 

3,549

 

(20,502

)

Cash dividends

 

(7,532

)

(7,446

)

(7,432

)

Balance at end of year

 

$

372,398

 

$

340,792

 

$

344,689

 

Treasury Stock

 

 

 

 

 

 

 

Balance at beginning of year

 

$

(106,936

)

$

(106,988

)

$

(136,928

)

Stock issued for Grove acquisition

 

 

 

22,095

 

Stock options exercised

 

3,357

 

52

 

1,227

 

Stock swap for stock options exercised

 

 

 

(615

)

Restricted stock issued

 

 

 

254

 

Stock held by deferred compensation plans

 

 

 

6,979

 

Balance at end of year

 

$

(103,579

)

$

(106,936

)

$

(106,988

)

Comprehensive Income (Loss)

 

 

 

 

 

 

 

Net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

Other comprehensive income (loss):

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

22,852

 

39,629

 

8,209

 

Derivative instrument fair market adjustment, net of income taxes

 

3,248

 

2,379

 

445

 

Additional minimum pension liability, net of income taxes

 

(5,886

)

(1,157

)

(4,371

)

Comprehensive income (loss)

 

$

59,352

 

$

44,400

 

$

(16,219

)

 

The accompanying notes are an integral part of these financial statements.

 

43



 

Notes to Consolidated Financial Statements

 

1.     Company and Basis of Presentation

 

Company  The Manitowoc Company, Inc. and its subsidiaries (collectively referred to as the “company”) is a diversified industrial manufacturer of cranes, foodservice equipment and mid-size commercial, research and military ships.  The company was founded in 1902 and operates in three business segments: Cranes and Related Products (Crane); Foodservice Equipment (Foodservice); and Marine.

 

The Crane business is a global provider of engineered lift solutions which designs, manufactures and markets a comprehensive line of lattice-boom crawler cranes, mobile telescopic cranes, tower cranes, and boom trucks.  The Crane products are marketed under the Manitowoc, Grove, Potain, and National brand names and are used in a wide variety of applications, including energy, petrochemical and industrial projects, infrastructure development such as road, bridge and airport construction, commercial and high-rise residential construction, mining and dredging.  Our crane-related product support services are marketed under the CraneCare brand name and includes maintenance and repair services and parts supply.

 

The Foodservice business is a broad-line manufacturer of “cold side” commercial foodservice products.  Foodservice designs, manufactures and markets full product lines of ice making machines, walk-in and reach-in refrigerators/freezers, fountain beverage delivery systems and other foodservice refrigeration products for the lodging, restaurant, healthcare, convenience store, soft-drink bottling and institutional foodservice markets.  Foodservice products are marketed under the Manitowoc, SerVend, Multiplex, Kolpak, Harford-Duracool, McCall, Koolaire, Flomatic, Icetronic, Kyees, RDI, and other brand names.

 

The Marine business provides new construction, ship repair and maintenance services for freshwater and saltwater vessels and oceangoing mid-size commercial, research, and military vessels from four shipyards on the Great Lakes.  Marine serves the Great Lakes maritime market consisting of both US and Canadian fleets, inland waterway operations and ocean going vessels that transit the Great Lakes and St. Lawrence Seaway.

 

Basis of Presentation  The consolidated financial statements include the accounts of The Manitowoc Company, Inc. and its wholly and majority-owned subsidiaries.  All significant intercompany balances and transactions have been eliminated.  Certain prior year amounts have been reclassified to conform to current year’s presentation.  The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from these estimates.

 

2.     Summary of Significant Accounting Policies

 

Cash Equivalents and Marketable Securities All short-term investments purchased with an original maturity of three months or less are considered cash equivalents.  Marketable securities at December 31, 2004 and 2003, include securities which are considered “available for sale.”  The difference between fair market value and cost of these investments was not significant for either year.  During the fourth quarter of 2004, the company issued approximately 3.0 million shares of its common stock at an offering price of $36.25.  Net proceeds from this offering, after deducting underwriting discounts and commissions, were $104.9 million.  A portion of these net proceeds will be used to redeem 35% of the Senior Subordinated Notes due 2012.  As of December 31, 2004, the net proceeds are recorded in cash and cash equivalents in the Consolidated Balance Sheet as the company was not able to redeem the Senior Subordinated notes due 2012 until January 10, 2005.

 

Inventories Inventories are valued at the lower of cost or market value.  Approximately 90% and 88% of the company’s inventories at December 31, 2004 and 2003, respectively, were computed using the first-in, first-out (FIFO) method.  The remaining inventories were computed using the last-in, first-out (LIFO) method.  If the FIFO inventory valuation method had been used exclusively, inventories would have increased by $18.5 million and $18.6 million at December 31, 2004 and 2003, respectively.  Finished goods and work-in-process inventories include material, labor and manufacturing overhead costs.

 

Goodwill and Other Intangible Assets  The company accounts for its goodwill and other intangible assets under Statement of Financial Accounting Standards (SFAS) No. 142, “Goodwill and Other Intangible Assets.”  Under SFAS No. 142, goodwill is not amortized, but it is tested for impairment at least annually.  The company’s other intangible assets with indefinite lives, including

 

44



 

trademarks and tradenames, and in-place distributor networks, are not amortized, but are also tested for impairment at least annually.  The company’s other intangible assets subject to amortization are tested for impairment at least annually and are amortized over the following estimated useful lives:

 

 

 

Useful lives

 

Patents

 

10-15 years

 

Engineering drawings

 

15 years

 

 

Property, Plant and Equipment  Property, plant and equipment is stated at cost.  Expenditures for maintenance, repairs and minor renewals are charged against earnings as incurred.  Expenditures for major renewals and improvements that substantially extend the capacity or useful life of an asset are capitalized and amortized by depreciation charges.  The cost and accumulated depreciation for property, plant and equipment sold, retired, or otherwise disposed of are relieved from the accounts, and resulting gains or losses are reflected in earnings.  Property, plant and equipment is depreciated over the estimated useful lives of the assets using the straight-line depreciation method for financial reporting and on accelerated methods for income tax purposes.

 

Property, plant and equipment is depreciated over the following estimated useful lives:

 

 

 

Years

 

Building and improvements

 

2-40

 

Drydocks and dock fronts

 

15-27

 

Machinery, equipment and tooling

 

2-25

 

Furniture and fixtures

 

2-10

 

Computer hardware and software

 

2-5

 

 

Property, plant and equipment also includes cranes accounted for as leases.  Equipment accounted for as leases includes equipment leased directly to the customer and equipment for which the company has assisted in the financing arrangement such as guaranteed more than insignificant residual value or made a buyback commitment.  Equipment that is leased directly to the customer is accounted for as operating leases with the related assets capitalized and depreciated over their estimated economic life.  Equipment involved in financing arrangements is depreciated over the life of the underlying arrangement so that the net book value at the end of the period equals the buyback amount or the residual value amount.  The amount of rental equipment included in property, plant and equipment amounted to $121.5 million and $85.7 million, net of accumulated depreciation, at December 31, 2004 and 2003, respectively.

 

Impairment of Long-Lived Assets  The company reviews long-lived assets, including goodwill and other intangible assets, for impairment whenever events or changes in business circumstances indicate that the carrying amount of the assets may not be fully recoverable.

 

Each year the company tests for impairment of goodwill according to a two-step approach.  In the first step, the company estimates the fair values of its reporting units using the present value of future cash flows approach, subject to a comparison for reasonableness to its market capitalization at the date of valuation.  If the carrying amount exceeds the fair value, the second step of the goodwill impairment test is performed to measure the amount of the impairment loss, if any.  In the second step the implied fair value of the goodwill is estimated as the fair value of the reporting unit used in the first step less the fair values of all other net tangible and intangible assets of the reporting unit.  If the carrying amount of the goodwill exceeds its implied fair market value, an impairment loss is recognized in an amount equal to that excess, not to exceed the carrying amount of the goodwill.  In addition, goodwill of a reporting unit is tested for impairment between annual tests if an event occurs or circumstances change that would more likely than not reduce the fair value of a reporting unit below its carrying value.  For other intangible assets, the impairment test consists of a comparison of the fair value of the intangible assets to their carrying amount.

 

For property, plant and equipment and other long-lived assets, other than goodwill and other intangible assets, the company performs undiscounted operating cash flow analyses to determine if an impairment exists.  If an impairment is determined to exist, any related impairment loss is calculated based upon comparison of the fair value to the net book value of the assets.  Impairment losses on assets held for sale are based on the estimated proceeds to be received, less costs to sell.

 

On January 1, 2002, the company adopted SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets,” which supersedes SFAS No. 121, “Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed of,” and the accounting and reporting provisions of Accounting Principles Board Opinion No. 30 related to the disposal of a segment

 

45



 

of a business.  The adoption of SFAS No. 144 did not have a material effect on the company relative to impairment measurement of long-lived assets; however, it did impact the company during 2004, 2003 and 2002 related to reporting the disposal of certain businesses as discontinued operations, which prior to the adoption would have been reported in continuing operations in the Consolidated Statements of Operations (see Note 4, “Discontinued Operations”).

 

Financial Instruments  The carrying amounts reported in the Consolidated Balance Sheet for cash and cash equivalents, accounts receivable, accounts payable, and variable rate debt approximated fair value at December 31, 2004 and 2003.  The fair value of the company’s 10 3/8% Senior Subordinated Notes due 2011 was approximately $269.3 million and $239.5 million at December 31, 2004 and 2003, respectively.  The fair value of the company’s 10 1/2% Senior Subordinated Notes due 2012 was approximately $201.2 million and $199.3 million at December 31, 2004 and 2003, respectively.  The fair value of the company’s 7 1/8% Senior Notes due 2013 was approximately $162.4 million and $159.8 million at December 31, 2004 and 2003, respectively.  See Note 9, “Debt” for the related book values of these debt instruments.  The aggregate fair values of interest rate swaps and foreign currency exchange contracts at December 31, 2004 and 2003 were $8.5 million and $0.3 million, respectively.  These fair values are the amounts at which they could be settled, based estimates obtained from financial institutions.

 

Warranties  Estimated warranty costs are recorded in cost of sales at the time of sale of the warranted products based on historical warranty experience for the related product or estimates of projected losses due to specific warranty issues on new products.  These estimates are reviewed periodically and are adjusted based on changes in facts, circumstances or actual experience.

 

Environmental Liabilities  The company accrues for losses associated with environmental remediation obligations when such losses are probable and reasonably estimable.  Such accruals are adjusted as information develops or circumstances change.  Costs of long-term expenditures for environmental remediation obligations are discounted to their present value when the timing of cash flows are estimable.

 

Product Liabilities  The company records product liability reserves for its self-insured portion of any pending or threatened product liability actions.  The reserve is based upon two estimates.  First, the company tracks the population of all outstanding pending and threatened product liability cases to determine an appropriate case reserve for each based upon the company’s best judgment and the advice of legal counsel.  These estimates are continually evaluated and adjusted based upon changes to facts and circumstances surrounding the case.  Second, the company obtains a third-party actuarial analysis to determine the amount of additional reserve required to cover incurred but not reported product liability issues and to account for possible adverse development of the established case reserves (collectively referred to as IBNR).  This actuarial analysis is performed at least twice annually.

 

Foreign Currency Translation  The financial statements of the company’s non-U.S. subsidiaries are translated using the current exchange rate for assets and liabilities and the weighted-average exchange rate for the year for Consolidated Statements of Operations items.  Resulting translation adjustments are recorded to Accumulated Other Comprehensive Income (Loss) (OCI) as a component of stockholders’ equity.

 

Derivative Financial Instruments and Hedging Activities  The company has written policies and procedures that place all financial instruments under the direction of corporate treasury and restrict all derivative transactions to those intended for hedging purposes.  The use of financial instruments for trading purposes is strictly prohibited.  The company uses financial instruments to manage the market risk from changes in foreign exchange rates and interest rates.  The company follows the guidance of SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities,” as amended by SFAS No. 137, No. 138, and No. 149.  The fair values of all derivatives are recorded in the Consolidated Balance Sheets.  The change in a derivative’s fair value is recorded each period in current earnings or accumulated OCI depending on whether the derivative is designated and qualifies as part of a hedge transaction and if so, the type of hedge transaction.

 

Cash Flow Hedge The company selectively hedges anticipated transactions that are subject to foreign exchange exposure, primarily using foreign currency exchange contracts.  These instruments are designated as cash flow hedges in accordance with SFAS No. 133 and are recorded in the Consolidated Balance Sheets at fair value.  The effective portion of the contracts’ gains or losses due to changes in fair value are initially recorded as a component of accumulated OCI and are subsequently reclassified into earnings when the hedge transactions, typically sales and costs related to sales, occur and affect earnings.  These contracts are highly effective in hedging the variability in future cash flows attributable to changes in currency exchange rates.  The company also selectively uses interest rate swaps to modify its exposure to interest rate movements and reduce borrowing costs.  These swaps also qualify as cash flow hedges, with changes in fair value recorded as a component of accumulated OCI.  Interest expense is recorded in earnings at the fixed rate set forth in the swap agreement.

 

46



 

For the years ended December 31, 2004 and 2003, no amount was recognized in earnings due to ineffectiveness of a hedge transaction; however, $0.4 million and $1.4 million was recognized as a charge to earnings due to the company unwinding its floating-to-fixed interest rate swap contract.  These charges are included in loss on debt extinguishment in the Consolidated Statements of Operations for the years-ended December 31, 2004 and 2003.  As of December 31, 2004, the company has no floating-to-fixed interest rate swap contracts outstanding.  The amount reported as derivative instrument fair market value adjustment in the accumulated OCI account within stockholders’ equity represents the net gain on foreign exchange currency exchange contracts designated as cash flow hedges, net of income taxes.

 

Fair Value Hedges The company periodically enters into interest rate swaps designated as a hedge of the fair value of a portion of its fixed rate debt.  These hedges effectively result in changing a portion of our fixed rate debt to variable interest rate debt.  Both the swaps and the hedged portion of the debt are recorded in the Consolidated Balance Sheet at fair value.  The change in fair value of the swaps exactly offsets the change in fair value of the hedged debt, with no net impact to earnings.  Interest expense of the hedged debt is recorded at the variable rate in earnings.

 

Other The company’s foreign operations are exposed to foreign currency translation risk.  The company’s Euro-denominated 175 million Senior Subordinated Notes due 2011 naturally hedges a significant amount of the translation risk with the company’s operations in Europe.  The currency effects of this foreign-denominated debt obligation is reflected in the accumulated other comprehensive income (loss) account within stockholders’ equity, where it offsets the translation impact of an equal amount of similarly foreign-denominated net assets of the European operations.

 

Stock-Based Compensation  At December 31, 2004, the company had five stock-based compensation plans, which are described more fully in Note 13, “Stock Options.”  The company accounts for these plans under the recognition and measurement provisions of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees” and related interpretations.  No stock-based employee compensation cost related to stock options is reflected in earnings, as all options grants under those plans had an exercise price equal to the market value of the underlying common stock on the date of grant.  During 2004, 2003 and 2002, the company recognized approximately $0.3 million, $0.3 million and $0.2 million, respectively, of compensation expense related to restricted stock which was issued during 2002.  The following table illustrates the effect on net earnings and earnings per share if the company had applied the fair value recognition provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” to stock based employee compensation.

 

 

 

2004

 

2003

 

2002

 

Reported net earnings (loss)

 

$

39,138

 

$

3,549

 

$

(20,502

)

Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of income taxes

 

(4,860

)

(5,243

)

(2,748

)

Proforma net earnings (loss)

 

$

34,278

 

$

(1,694

)

$

(23,250

)

Earnings (loss) per share

 

 

 

 

 

 

 

Basic - as reported

 

$

1.45

 

$

0.13

 

$

(0.82

)

Basic - pro forma

 

$

1.27

 

$

(0.06

)

$

(0.92

)

 

 

 

 

 

 

 

 

Diluted - as reported

 

$

1.43

 

$

0.13

 

$

(0.80

)

Diluted - pro forma

 

$

1.25

 

$

(0.06

)

$

(0.92

)

 

Revenue Recognition and Long-Term Contracts  Revenue is generally recognized and earned when all the following criteria are satisfied with regard to a specific transaction: persuasive evidence of a sales arrangement exists; the price is fixed or determinable; collectibility of cash is reasonably assured; and delivery has occurred or services have been rendered.  Shipping and handling fees are reflected in net sales and shipping and handling costs are reflected in cost of sales in the Consolidated Statements of Operations.  Revenues under long-term contracts within the Marine segment are recorded using the percentage-of-completion method of accounting.  Revenue under these fixed-price long-term contracts are recorded based on the ratio of costs incurred to estimated total costs at completion, and costs are expensed as incurred.  Amounts representing contract change orders, claims or other items are included in revenue only when they can be reliably estimated and realization is probable.  When adjustments in contract value or estimated costs are determined, any changes from prior estimates are reflected in earnings in the current period.  Anticipated losses on contracts or programs in progress are charged to earnings when identified.

 

Amounts related to long-term contracts accounted for according to the percentage-of-completion method included in the Consolidated Balance Sheet at December 31 were as follows:

 

47



 

 

 

2004

 

2003

 

 

 

 

 

 

 

Amounts billed, included in accounts receivable

 

$

17,249

 

$

10,900

 

Recoverable costs and accrued profit on progress completed-not billed, included in other current assets

 

$

30,598

 

$

11,574

 

Amounts billed in excess of sales, included in accounts payable and accrued expenses

 

$

5,258

 

$

7,448

 

 

Recoverable costs and accrued profit on progress completed but not billed related to amounts not billable at the balance sheet date.  It is anticipated that such amounts will be billed in the first quarter of the subsequent year.  Amounts billed but not paid pursuant to retainage contract provisions, which are due upon completion of the contracts, were $7.0 million and $5.2 million as of December 31, 2004 and 2003, respectively, and are included in other current assets in the Consolidated Balance Sheets.

 

As discussed above, the company enters into transactions with customers that provide for residual value guarantees and buyback commitments on certain crane transactions.  The company records transactions which it provides significant residual value guarantees and buyback commitments as operating leases.  Net proceeds received in connection with the initial transactions are recorded as deferred revenue and are amortized to income on a straight-line basis over a period equal to that of the customer’s third party financing agreement.  See Note 15. “Guarantees.”

 

The company also leases cranes to customers under operating lease terms.  Proceeds received in connection with these transactions are recognized as revenue over the term of the lease, and leased cranes are depreciated over their estimated useful lives.

 

Research and Development  Research and development costs are charged to expense as incurred and amount to $21.2  million, $17.4 million and $15.6 million, for the years ended December 31, 2004, 2003 and 2002, respectively.  Research and development costs include salaries, materials, contractor fees and other administrative costs.

 

Income Taxes  The company utilizes the liability method to recognize deferred tax assets and liabilities for the expected future income tax consequences of events that have been recognized in the company’s financial statements.  Under this method, deferred tax assets and liabilities are determined based on the temporary difference between financial statement carrying amounts and the tax basis of assets and liabilities using enacted tax rates in effect in the years in which the temporary differences are expected to reverse.  Valuation allowances are provided for deferred tax assets where it is considered more likely than not that the company will not realize the benefit of such assets.

 

Earnings Per Share  Basic earnings per share is computed by dividing net earnings by the weighted average number of common shares outstanding during each year or period.  Diluted earnings per share is computed similar to basic earnings per share except that the weighted average shares outstanding is increased to include shares of restricted stock and the number of additional shares that would have been outstanding if stock options were exercised and the proceeds from such exercise were used to acquire shares of common stock at the average market price during the year or period.  Shares of common stock held by the Deferred Compensation Plans are not considered outstanding for computing basic earnings per share.

 

Comprehensive Income  Comprehensive income includes, in addition to net income (loss), other items that are reported as direct adjustments to stockholders’ equity.  Currently, these items are foreign currency translation adjustments, additional minimum pension liability adjustments and the change in fair value of certain derivative instruments.

 

Concentration of Credit Risk  Credit extended to customers through trade accounts receivable potentially subjects the company to risk.  This risk is limited due to the large number of customers and their dispersion across various industries and many geographical areas.  However, a significant amount of the company’s receivables are with distributors and contractors in the construction industry, large companies in the foodservice and beverage industry, customers servicing the U.S. steel industry, and the U.S. Government.  The company currently does not foresee a significant credit risk associated with these individual groups of receivables.

 

48



 

Recent Accounting Pronouncements  During December 2004, the Financial Accounting Standards Board (“FASB”) revised SFAS No. 123, “Accounting for Stock Based Compensation.” SFAS No. 123-Revised supercedes APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations, and will require all companies to estimate the fair value of incentive stock options granted and then amortize that estimated fair value to expense over the options’ vesting period. SFAS No. 123-Revised is effective for all periods beginning after June 15, 2005. The company currently accounts for its stock option plans under the recognition and measurement principles of APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. No employee or outside director compensation costs related to stock option grants are currently reflected in net income, as all option awards granted under those plans had an exercise price equal to the market value of the underlying common stock on the date of grant. The Company is required to adopt SFAS No. 123-Revised on July 1, 2005. See “Stock-Based Compensation” above, for pro forma information if the company had elected to adopt the requirements of the previously issued SFAS No. 123.

 

In November 2004, the FASB issued SFAS No. 151, “Inventory Costs — an amendment of ARB No. 43, Chapter 4.” SFAS No. 151 seeks to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs and wasted material (spoilage) in the determination of inventory carrying costs. The statement requires such costs to be treated as a current period expense. This statement is effective for fiscal years beginning after June 15, 2005. We do not believe the adoption of SFAS No. 151 will have a material impact on our Consolidated Financial Statements.

 

In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets — an amendment of APB Opinion No. 29.” This statement addresses the measurement of exchanges of nonmonetary assets and redefines the scope of transactions that should be measured based on the fair value of the assets exchanged. SFAS No. 153 is effective for fiscal periods beginning after June 15, 2005. We do not believe the adoption of SFAS No. 153 will have a material impact on our Consolidated Financial Statements.

 

During December 2003, the FASB revised SFAS No. 132, “Employers’ Disclosures about Pensions and Other Postretirement Benefits,” to require additional disclosure about the assets, obligations, cash flows, and net periodic benefit cost of defined benefit pension plans and other defined benefit postretirement plans.  These disclosure requirements were effective immediately for the company’s domestic plans, except for estimated future benefit payments, which were effective for the company on December 31, 2004.  This statement also requires interim-period disclosures of the components of net periodic benefit cost and, if significantly different from previously disclosed amounts, the amount of contributions and projected contributions to fund pension plans and other postretirement benefit plans.  These interim-period disclosures were effective in the first quarter of 2004.

 

In January 2003, the FASB issued FIN No. 46, “Consolidation of Variable Interest Entities.”  FIN No. 46 clarifies the application of Accounting Research Bulletin No. 51, “Consolidated Financial Statements,” to certain entities in which equity investors lack the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties.  A variable interest entity is required to be consolidated by the company that has a majority of the exposure to expected losses of the variable interest entity.  The consolidation provisions of FIN No. 46, as revised, were effective immediately for interests created after January 31, 2003 and were effective on March 31, 2004 for interests created before February 1, 2003.  The adoption of FIN No. 46 did not have an impact on the company’s Consolidated Financial Statements for the year ended December 31, 2003 for interests created after January 31, 2003 or on the company’s Consolidated Financial Statements for the year ended December 31, 2004 for interests created before February 1, 2003.

 

3.     Acquisitions

 

There were no acquisitions made by the company during 2004 or 2003.

 

2002

 

On August 8, 2002, the company acquired all of the outstanding common shares of Grove Investors, Inc. (Grove).  The results of Grove’s operations have been included in the Consolidated Statements of Operations since that date.  Grove is a leading provider of mobile telescopic cranes, truck-mounted cranes, boom trucks and aerial work platforms for the global market.  Grove’s products are used in a wide variety of applications by commercial and residential building contractors as well as by industrial, municipal, and military end users.  Grove’s products are marketed to independent equipment rental companies and directly to end users under the brand names Grove Crane, National Crane, Grove Manlift, and Delta.  During 2003 the company closed the Grove Manlift business and during 2004 the company sold the Delta subsidiary.  See Note 4. “Discontinued Operations,” for further information.

 

49



 

The company views Grove as a strategic fit with its crane business for a number of reasons.  Grove is a global leader in the mobile telescopic crane industry, specifically in all-terrain and rough-terrain mobile telescopic cranes.  The company did not offer these types of cranes prior to the acquisition, so Grove filled this void in the company’s product offering.  Coupled with the company’s entrance into the tower crane product line with the acquisition of Potain SAS in 2001, Grove enables the company to offer customers four major crane categories, namely crawler cranes, tower cranes, mobile telescopic cranes and boom trucks.  With the addition of Grove, the company is able to offer customers equipment and lifting solutions for virtually every construction application.  The company also believes that the combination of the two companies will provide opportunities to capitalize on their respective strengths in systems, technologies and manufacturing expertise, and that this combination will create natural synergies in its worldwide distribution and service network.

 

The aggregate purchase price paid for Grove was $277.8 million.  This includes the issuance of $70.0 million of the company’s common stock, the assumption of $202.4 million of Grove debt outstanding as of August 8, 2002, and direct acquisition costs of $5.4 million.  In exchange for the outstanding shares of Grove common stock, the company issued approximately 2.2 million shares of the company’s common stock out of treasury with an average market price of $32.34 per share.  The number of shares issued at the close of the transaction was calculated based on the average closing price of the company’s common stock for the ten consecutive trading days ending on and including the second day prior to the closing of the transaction.  In addition, the company assumed all of Grove’s outstanding liabilities (approximately $477.8 million including the outstanding debt), contingencies and commitments.  Substantially all of the assumed debt was refinanced (see further detail in Note 9, “Debt”).

 

The following table summarizes the fair value of the assets acquired and liabilities assumed at the date of acquisition.

 

 

 

August 8, 2002

 

 

 

 

 

Current assets

 

$

313,044

 

Property, plant and equipment

 

116,734

 

Goodwill

 

64,068

 

Other intangible assets

 

45,000

 

Other long-term assets

 

15,366

 

Total assets acquired

 

554,212

 

Current liabilities, excluding current debt

 

130,794

 

Debt

 

202,420

 

Other long-term liabilities

 

145,559

 

Total liabilities assumed

 

478,773

 

Net assets acquired

 

$

75,439

 

 

Total current assets of $313.0 million includes cash acquired of $13.8 million.  The purchase consideration paid in excess of the fair values of the assets acquired and liabilities assumed was allocated first to the identifiable intangible assets with the remaining excess accounted for as goodwill.  Based upon third party appraisal report received by the company and management estimates of identifiable intangible assets, the allocation was as follows:  $26.0 million to trademarks and tradenames with an indefinite life; $11.9 million to an in-place distributor network with an indefinite life; $7.1 million to patents with a weighted-average 10-year life; and the remaining $64.1 million to goodwill.  The $64.1 million of goodwill is included in the Crane segment’s long term assets.  None of this amount is deductible for tax purposes.  The company also obtained third party valuations of the fair value of inventory and property, plant and equipment acquired.  Based upon the appraisal reports of these assets and managements estimates, the company increased the value of inventory and property, plant and equipment by $3.3 million and $1.1 million, respectively.  The $3.3 million fair value adjustment to inventory was charged to cost of goods sold during the fourth quarter of 2002 as the related inventory items were sold.  The $1.1 million fair value adjustment to property, plant and equipment is being depreciated over the estimated remaining useful lives of the property, plant and equipment.

 

During 2003 the company completed the purchase accounting related to the Grove acquisition and recorded $30.2 million of purchase accounting adjustments to the August 8, 2002 Grove opening balance sheet.  The purchase accounting adjustments related to the following: $13.2 million to finalize the accounting for deferred income taxes related primarily to the non-U.S. Grove operations; $12.4 million for consolidation of the National Crane facility located in Nebraska to the Grove facility located in Pennsylvania (see further detail in Note 16, “Plant Consolidation and Restructuring”); $2.1 million, $0.5 million and $1.5 million for additional accounts receivable, inventory and warranty reserves, respectively; $0.9 million related to severance and other employee related costs for headcount reductions at the Grove facilities in Europe (see further detail in Note 16, “Plant Consolidation and Restructuring”); $2.0 million of curtailment gain as a result of the closing of the National Crane facility located in Nebraska (reduction of goodwill) (see further detail in Note 17, “Employee Benefit Plans”); and $1.6 million for other purchase accounting related items.

 

50



 

During 2002 the company also completed certain restructuring and integration activities relating to the Grove acquisition.  The company recorded a charge totaling $12.1 million related to these restructuring and integration activities during 2002.  Of this amount $4.4 million was recorded in the opening balance sheet of Grove and $7.7 million was recorded as a charge to earnings during the fourth quarter of 2002.  The $4.4 million recorded in the opening balance sheet related to severance and other employee related costs for headcount reductions at Grove facilities.  See further detail in Note 16, “Plant Consolidation and Restructuring.”

 

On April 8, 2002, the company purchased the remaining 50% interest in its joint venture Manitowoc Foodservice Europe S.r.l. (f/k/a Fabbrica Apparecchiature per la Praduzione del Ghiaccio Srl), a manufacturer of ice machines based in Italy.  The aggregate cash consideration paid by the company for the remaining interest was $3.4 million and resulted in $2.6 million of additional goodwill.  The $2.6 million of goodwill is included in the Foodservice segment and is not deductible for tax purposes.  During the second quarter of 2003 the company recorded $0.7 million of purchase accounting adjustments to the April 8, 2002 opening balance sheet.

 

The following unaudited pro forma financial information of the company and its subsidiaries for the year ended December 31, 2002, assumes the acquisitions made in 2002 occurred on January 1, 2002.

 

Pro Forma:

 

Unaudited
2002

 

Net sales

 

$

1,690,513

 

Earnings from continuing operations before income taxes

 

$

46,100

 

Net earnings from continuing operations before discontinued operations and cumulative effect of accounting change

 

$

29,504

 

Net loss

 

$

(32,648

)

 

 

 

 

Basic earnings (loss) per share:

 

 

 

Net earnings from continuing operations before discontinued operations and cumulative effect of accounting change

 

$

1.16

 

Net loss

 

$

(1.30

)

 

 

 

 

Diluted earnings (loss) per share:

 

 

 

Net earnings from continuing operations before discontinued operations and cumulative effect of accounting change

 

$

1.14

 

Net loss

 

$

(1.27

)

 

4.     Discontinued Operations

 

During the second quarter of 2004, the company completed the sale of its wholly-owned subsidiary, Delta Manlift SAS (Delta), to JLG Industries, Inc.  Headquartered in Tonneins, France, Delta manufactures the Toucan brand of vertical mast lifts, a line of aerial work platforms distributed throughout Europe for use principally in industrial and maintenance operations.  The company received $9.0 million for Delta and certain other assets of the company’s Aerial Work Platform (AWP) businesses.  As a result of the sale and additional reserves for the closures of the other AWP businesses, the company recorded a $1.5 million pre-tax gain ($1.2 million net of taxes).  This gain is recorded in gain (loss) on sale or closure of discontinued operations, net of income taxes in the Consolidated Statements of Operations.  Delta was acquired in August 2002 as part of the Grove acquisition.  During December 2003, the company completed plans to restructure its AWP businesses.  The restructuring included the closure of the Potain GmbH (Liftlux) facility in Dilingen, Germany and discontinuation of U.S. Manlift production at the Shady Grove, Pennsylvania facility.  With the sale of Delta and the closure of the Liftlux and U.S. Manlift operations, the company no longer participates in the aerial work platform market, other than providing aftermarket parts and service support.  The sale of Delta, the closure of Liftlux and the discontinuation of the U.S. Manlift production represent discontinued operations under SFAS No. 144.  Results of these companies have been classified as discontinued to exclude the results from continuing operations.  In addition, during 2003 the company recorded a $13.7 million pre-tax ($11.1 million net of taxes) charge for the closure of the AWP businesses.  This charge includes the following: $4.9 million to write-off the goodwill related to the AWP businesses in accordance with SFAS No. 142; $3.5 million to record a reserve for the present value of future non-cancelable operating lease obligations; $3.1 million to write-down inventory to

 

51



 

estimated realizable value; and $2.2 million for other closure costs.  The $13.7 million charge was recorded in loss on sale or closure of discontinued operations, net of income taxes, in the Consolidated Statement of Operations.

 

The following selected financial data of the AWP businesses for the years ended December 31, 2004, 2003 and 2002 is presented for informational purposes only and does not necessarily reflect what the results of operations would have been had the businesses operated as a stand-alone entity.  There were no general corporate expense or interest expense allocated to discontinued operations during the years ended December 31, 2004, 2003 or 2002.

 

 

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

Net sales

 

$

14,761

 

$

48,630

 

$

27,527

 

 

 

 

 

 

 

 

 

Pretax loss from discontinued operations

 

$

(2,726

)

$

(3,316

)

$

(2,501

)

Pretax gain (loss) on sale or closure

 

1,499

 

(13,677

)

 

Benefit for taxes on loss

 

(840

)

(3,232

)

(901

)

Net loss from discontinued operations

 

$

(387

)

$

(13,761

)

$

(1,600

)

 

During the fourth quarter of 2003 the company terminated its distributor agreement with North Central Crane & Excavator Sales Corporation (North Central Crane), the company’s wholly-owned crane distributor.  The company entered into a new distributor agreement with an independent third party for the area previously covered by North Central Crane.  The termination of the North Central Crane represents a discontinued operation under SFAS No. 144 as this was the company’s only wholly-owned domestic crane distributor. Results of this company have been classified as discontinued to exclude the results from continuing operations.  In connection with the closure, the company recorded a $1.1 million pre-tax ($0.9 million net of taxes) loss, primarily for a loss on sale of inventory to the new independent third party distributor.  The $1.1 million charge was recorded in loss on sale or closure of discontinued operations, net of income taxes, in the Consolidated Statement of Operations.

 

The following selected financial data of North Central Crane for the years ended December 31, 2004, 2003 and 2002 is presented for informational purposes only and does not necessarily reflect what the results of operations would have been had the business operated as a stand-alone entity.  There were no general corporate expense or interest expense allocated to discontinued operations during the years ended December 31, 2004, 2003 or 2002.

 

 

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

Net sales

 

$

3,068

 

$

22,407

 

$

22,627

 

 

 

 

 

 

 

 

 

Pretax earnings (loss) from discontinued operations

 

$

(366

)

$

249

 

$

202

 

Pretax loss on closure

 

 

(1,051

)

 

Provision (benefit) for taxes on income (loss)

 

(97

)

(160

)

73

 

Net earnings (loss) from discontinued operations

 

$

(269

)

$

(642

)

$

129

 

 

On February 14, 2003, the company finalized the sale of Femco Machine Company, Inc. (Femco), the Crane segment’s crane and excavator aftermarket replacement parts and industrial repair business, to a group of private investors led by Femco management and its employees.  After the Grove acquisition, it was determined that Femco was not a core business to the Crane segment.  Cash proceeds from the sale of Femco were approximately $7.0 million, which included $0.4 million of cash received by the company for post-closing adjustments, and resulted in a gain on sale of approximately $0.4 million ($0.3 million net of tax).  The disposition of Femco represents a discontinued operation under SFAS No. 144.  Results of Femco have been classified as discontinued to exclude the results from continuing operations.  During December 2002, the company recorded a $3.4 million ($2.1 million net of tax) charge related to the decision to divest Femco.  Of this charge, $2.2 million related to recording the net assets of Femco at estimated fair value less cost to sell.  In addition, the company performed an impairment analysis of the Femco goodwill in accordance with SFAS No. 142, and determined that the entire $1.2 million of goodwill related to Femco was impaired.  The $3.4 million charge was recorded in loss on sale or closure of discontinued operations, net of income taxes, in the Consolidated Statement of Operations.

 

The following selected financial data of Femco for the period from January 1, 2003, through February 14, 2003, and the year ended December 31, 2002 is presented for informational purposes only and does not necessarily reflect what the results of operations would have been had the business operated as a stand-alone entity.  There were no general corporate expense or interest expense allocated

 

52



 

to discontinued operations during the years ended December 31, 2003 or 2002.  There were no operating activities related to Femco for the year ended December 31, 2004.

 

 

 

2003

 

2002

 

 

 

 

 

 

 

Net sales

 

$

2,178

 

$

19,368

 

 

 

 

 

 

 

Pretax earnings from discontinued operations

 

$

47

 

$

1,176

 

Pretax gain (loss) on sale

 

439

 

(3,405

)

Provision (benefit) for taxes on income (loss)

 

165

 

(803

)

Net earnings (loss) from discontinued operations

 

$

321

 

$

(1,426

)

 

In connection with the Grove acquisition, the United States Department of Justice raised concerns about a possible reduction in competition in the United States boom truck market that could result from the acquisition.  In order to address these concerns, the company and Grove agreed with the Department of Justice that, following the completion of the Grove acquisition, the company would divest of either Manitowoc Boom Trucks, Inc. (Manitowoc Boom Trucks) or National Crane Corporation (Grove’s boom truck business).  On December 17, 2002, the company entered into an agreement with Quantum Heavy Equipment, LLC (Quantum) to sell all of the outstanding stock of Manitowoc Boom Trucks.  The Department of Justice approved the sale on December 30, 2002, and it was completed on December 31, 2002.

 

Cash proceeds from the sale of Manitowoc Boom Trucks, a business in the Crane segment, were approximately $13.2 million, subject to post-closing adjustments, and resulted in a loss on sale of approximately $32.9 million ($23.3 million net of tax) in the fourth quarter of 2002.  The disposition represents a discontinued operation under SFAS No. 144.  Accordingly, results of Manitowoc Boom Trucks have been classified as discontinued for the year ended December 31, 2002.  The $32.9 million charge was recorded in loss on sale or closure of discontinued operations, net of income taxes, in the Consolidated Statement of Operations.

 

During the third quarter of 2003, the company and Quantum agreed to the final post-closing adjustment for the sale of Manitowoc Boom Trucks.  The agreement resulted in the company paying $4.7 million to Quantum during 2003.  This payment was largely the result of reduction in working capital of Manitowoc Boom Trucks from September 30, 2002 to December 31, 2002 for which the company already received the cash.  The agreement resulted in the company recording an additional charge for the sale of Manitowoc Boom Trucks of approximately $0.6 million ($0.4 million net of tax) during 2003.  This charge is recorded in loss on sale or closure of discontinued operations, net of income taxes, in the Consolidated Statement of Operations.

 

The following selected financial data of Manitowoc Boom Trucks for the years ended December 31, 2003 and 2002 is presented for informational purposes only and does not necessarily reflect what the results of operations would have been had the business operated as a stand-alone entity.  There was no general corporate expense or interest expense allocated to discontinued operations during the years ended December 31, 2003 or 2002.  There were no operating activities related to Manitowoc Boom Trucks for the year ended December 31, 2004.

 

 

 

2003

 

2002

 

 

 

 

 

 

 

Net sales

 

$

 

$

44,169

 

 

 

 

 

 

 

Pretax earnings (loss) from discontinued operations

 

$

 

$

1,286

 

Pretax loss on disposal

 

(584

)

(32,905

)

Benefit for taxes on income (loss)

 

(179

)

(9,164

)

Net loss from discontinued operations

 

$

(405

)

$

(22,455

)

 

53



 

5.     Inventories

 

The components of inventories at December 31 are summarized as follows:

 

 

 

2004

 

2003

 

Inventories - gross:

 

 

 

 

 

Raw materials

 

$

111,400

 

$

89,851

 

Work-in-process

 

87,825

 

81,378

 

Finished goods

 

144,480

 

120,565

 

Total

 

343,705

 

291,794

 

Less excess and obsolete inventory reserve

 

(38,132

)

(40,299

)

Net inventories at FIFO cost

 

305,573

 

251,495

 

Less excess of FIFO costs over LIFO value

 

(18,537

)

(18,618

)

Inventories - net

 

$

287,036

 

$

232,877

 

 

6.     Property, Plant and Equipment

 

The components of property, plant and equipment at December 31 are summarized as follows:

 

 

 

2004

 

2003

 

 

 

 

 

 

 

Land

 

$

37,736

 

$

43,414

 

Building and improvements

 

176,222

 

178,473

 

Drydocks and dock fronts

 

19,935

 

23,905

 

Machinery, equipment and tooling

 

230,675

 

224,931

 

Furniture and fixtures

 

27,647

 

24,985

 

Computer hardware and software

 

32,545

 

38,998

 

Rental cranes

 

165,320

 

122,682

 

Construction in progress

 

16,441

 

4,998

 

Total cost

 

706,521

 

662,386

 

Less accumulated depreciation

 

(348,953

)

(327,768

)

Property, plant and equipment-net

 

$

357,568

 

$

334,618

 

 

7.     Goodwill and Other Intangible Assets

 

Effective January 1, 2002, the company adopted SFAS No. 142.  This statement changed the accounting for goodwill and indefinite-lived intangible assets from an amortization approach to an impairment-only approach.  Upon adoption of SFAS No. 142, the company recorded a transitional goodwill impairment charge as of January 1, 2002 of $51.0 million ($36.8 million net of income taxes) which is reflected as a cumulative effect of accounting change in the Consolidated Statement of Operations.  This charge relates to the company’s reporting units as follows: Beverage Group (Foodservice) $33.1 million and Manitowoc Boom Trucks (Crane) $17.9 million.  The charge was based on current economic conditions in these industries.  This transitional impairment charge resulted from the application of the new impairment methodology introduced by SFAS No. 142.  Under previous requirements, no goodwill impairment would have been recorded on January 1, 2002.

 

During the fourth quarter of 2002, when the company finalized its decision to divest of Femco, an impairment analysis of goodwill was performed in accordance with SFAS No. 142.  As a result, the company recorded an additional goodwill impairment charge of $1.2 million.  The impairment charge related to Femco is reflected in loss on sale or closure of discontinued operations, net of income taxes in the Consolidated Statement of Operations.

 

During the second quarter of 2003 the company completed its annual impairment analysis of goodwill and other intangible assets in accordance with SFAS No. 142.  As a result, the company recorded a goodwill impairment charge of $4.9 million.  This charge related to the company’s AWP reporting unit, a reporting unit in the company’s Crane segment.  The charge was based on current

 

54



 

economic conditions in this reporting unit.  The impairment charge related to AWP is reflected in loss on sale or closure of discontinued operations, net of income taxes in the Consolidated Statements of Operations.

 

The changes in carrying amount of goodwill by reportable segment for the years ended December 31, 2004 and 2003, were as follows:

 

 

 

Cranes

 

Foodservice

 

Marine

 

Total

 

 

 

 

 

 

 

 

 

 

 

Balance as of January 1, 2003

 

$

162,157

 

$

185,808

 

$

47,417

 

$

395,382

 

Grove purchase accounting, net

 

30,173

 

 

 

30,173

 

Manitowoc Foodservice Europe purchase accounting, net

 

 

678

 

 

678

 

Potain purchase accounting, net

 

(1,021

)

 

 

(1,021

)

Impairment charge AWP

 

(4,900

)

 

 

(4,900

)

Foreign currency impact

 

18,613

 

 

 

18,613

 

Balance as of December 31, 2003

 

205,022

 

186,486

 

47,417

 

438,925

 

Tax adjustment related to purchase accounting

 

950

 

(360

)

 

590

 

Foreign currency impact

 

12,353

 

 

 

12,353

 

Balance as of December 31, 2004

 

$

218,325

 

$

186,126

 

$

47,417

 

$

451,868

 

 

The gross carrying amount and accumulated amortization of the company’s intangible assets other than goodwill, all as a result of the Potain and Grove acquisitions, were as follows as of December 31, 2004 and 2003.

 

 

 

December 31, 2004

 

December 31, 2003

 

 

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Net Book
Value

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Net Book
Value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trademarks and tradenames

 

$

99,224

 

$

 

$

99,224

 

$

94,800

 

$

 

$

94,800

 

Patents

 

30,899

 

(5,542

)

25,357

 

28,843

 

(3,383

)

25,460

 

Engineering drawings

 

11,053

 

(2,519

)

8,534

 

10,253

 

(1,537

)

8,716

 

Distribution network

 

21,227

 

 

21,227

 

20,280

 

 

20,280

 

 

 

$

162,403

 

$

(8,061

)

$

154,342

 

$

154,176

 

$

(4,920

)

$

149,256

 

 

Amortization expense recorded for the other intangible assets for the years ended December 31, 2004, 2003 and 2002 was $3.1 million, $2.9 million and $2.0 million, respectively.  Estimated amortization expense for the five years beginning in 2005 is estimated to be approximately $3.1 million per year.

 

8.     Accounts Payable and Accrued Expenses

 

Accounts payable and accrued expenses at December 31 are summarized as follows:

 

 

 

2004

 

2003

 

Trade accounts and interest payable

 

$

275,200

 

$

219,332

 

Employee related expenses

 

58,191

 

53,991

 

Income taxes payable

 

24,340

 

5,843

 

Profit sharing and incentives

 

22,125

 

11,459

 

Customer progress payments

 

2,296

 

14,664

 

Restructuring reserves

 

9,088

 

27,216

 

Unremitted cash liability

 

18,454

 

16,648

 

Deferred revenue - current

 

41,562

 

34,920

 

Miscellaneous accrued expenses

 

62,248

 

70,321

 

 

 

$

513,504

 

$

454,394

 

 

55



 

9. Debt

 

Debt at December 31 is summarized as follows:

 

 

 

2004

 

2003

 

Senior credit facility:

 

 

 

 

 

Term loan B

 

$

 

$

17,710

 

Revolving credit facility

 

 

 

Senior subordinated notes due 2011 (175 million Euro)

 

238,315

 

217,682

 

Senior subordinated notes due 2012

 

175,000

 

175,000

 

Senior notes due 2013

 

150,000

 

150,000

 

Industrial revenue bond

 

 

2,900

 

Fair value of interest rate swaps

 

2,815

 

(752

)

Other

 

17,711

 

29,760

 

Total debt

 

583,841

 

592,300

 

Less current portion and short-term borrowings

 

(71,605

)

(25,216

)

Long-term debt

 

$

512,236

 

$

567,084

 

 

In May 2001, the company entered into a $475 million Senior Credit Facility (Senior Credit Facility) maturing in May 2007.  The Senior Credit Facility is comprised of a $175 million Term Loan A Facility, a $175 million Term Loan B Facility and a $125 million Revolving Credit Facility.  As a result of scheduled payments and prepayments made since 2001, the company had no amounts outstanding under its Term Loan A Facility or Term Loan B Facility as of December 31, 2004 and the company had no amount outstanding under the Revolving Credit Facility as of December 31, 2004 or 2003.  Substantially all domestic, tangible and intangible assets of the company and its subsidiaries are pledged as collateral under the Senior Credit Facility.

 

Borrowings under the Senior Credit Facility bear interest at a rate equal to the sum of a base rate or a Eurodollar rate plus an applicable margin, which is based on the company’s consolidated total leverage ratio, as defined by the Senior Credit Facility.  The annual commitment fee in effect on the unused portion of the company’s Revolving Credit Facility was 0.5% at December 31, 2004.  The company had $92.2 million of unused availability under the terms of its Revolving Credit Facility at December 31, 2004 due to the impact on this borrowing availability of $32.8 million of outstanding letters of credit.

 

To help finance the Potain acquisition in May 2001, the company issued 175 million Euro (approximately $238.3 million at December 31, 2004 exchange rates) of 10 3/8% Senior Subordinated Notes due May 2011 (Senior Subordinated Notes due 2011).  The Senior Subordinated Notes due 2011 are unsecured obligations of the company ranking subordinate in right of payment to all senior debt of the company, rank equal to the company’s Senior Subordinated Notes due 2012 (see below), and are fully and unconditionally, jointly and severally guaranteed by substantially all of the company’s domestic subsidiaries (see Note 20, “Subsidiary Guarantors of Senior Subordinated Notes due 2011 and 2012 and Senior Notes due 2013”).  Interest on the Senior Subordinated Notes due 2011 is payable semiannually in May and November of each year.  The Senior Subordinated Notes due 2011 can be redeemed in whole or in part by the company for a premium after May 15, 2006.  The following is the premium paid by the company, expressed as a percentage of the principal amount, if it redeems the Senior Subordinated Notes due 2011 during the 12-month period commencing on May 15 of the year set forth below:

 

Year

 

Percentage

 

2006

 

105.188

%

2007

 

103.458

%

2008

 

101.729

%

2009 and thereafter

 

100.000

%

 

As part of the Grove acquisition in August 2002, the company issued $175 million of 10 ½% Senior Subordinated Notes due August 2012 (Senior Subordinated Notes due 2012).  The Senior Subordinated Notes due 2012 are unsecured obligations of the company ranking subordinate in right of payment to all senior debt of the company and rank equal to the company’s Senior Subordinated Notes due 2011 and are fully and unconditionally, jointly and severally guaranteed by substantially all of the company’s domestic subsidiaries (see Note 20, “Subsidiary Guarantors of Senior Subordinated Notes due 2011 and 2012 and Senior Notes due 2013”).  Interest on the Senior Subordinated Notes due 2012 is payable semiannually in February and August each year.  The Senior Subordinated Notes due 2012 can be redeemed by the company in whole or in part for a premium on or after August 1, 2007.  The following is the premium paid by the company, expressed as a percentage of the principal amount, if it redeems the Senior Subordinated Notes due 2012 during the 12-month period commencing on August 1 of the year set forth below:

 

56



 

Year

 

Percentage

 

2007

 

105.250

%

2008

 

103.500

%

2009

 

101.750

%

2010 and thereafter

 

100.000

%

 

In addition, the company may redeem for a premium (110.5% of the face amount of the notes, plus interest), at any time prior to August 1, 2005, up to 35% of the face amount of the Senior Subordinated Notes due 2012 with the proceeds from one or more public equity offerings.  During the fourth quarter of 2004, the company issued approximately 3.0 million shares of its common stock at an offering price of $36.25.  A portion of the net proceeds received from this offering will be used to redeem 35% of the Senior Subordinated Notes due 2012.  As a result, the company has classified approximately $61.3 million of the Senior Subordinated notes due 2012 as current debt. The redemption was completed on January 10, 2005.  See Note 12. “Stockholders’ Equity” for further information regarding the common stock offering.

 

On November 6, 2003, the company completed the sale of $150.0 million of 7 1/8% Senior Notes due 2013 (Senior Notes due 2013).  The Senior Notes due 2013 are unsecured senior obligations ranking prior to the company’s Senior Subordinated Notes due 2011 and the Senior Subordinated Notes due 2012.  The company’s collateralized senior indebtedness, including indebtedness under its Senior Credit Facility, ranks equally with the Senior Notes due 2013 except that the Senior Credit Facility is collateralized by substantially all domestic tangible and intangible assets of the company and its subsidiaries.  The Senior Notes due 2013 are fully and unconditionally jointly and severally guaranteed by substantially all of the company’s domestic subsidiaries (see Note 20, “Subsidiary Guarantors of Senior Subordinated Notes due 2011 and 2012 and Senior Notes due 2013”).  Interest on the Senior Notes due 2013 is payable semiannually in May and November each year.  The Senior Notes due 2013 can be redeemed by the company in whole or in part for a premium on or after November 1, 2008.  The following is the premium paid by the company, expressed as a percentage of the principal amount, if it redeems the Senior Notes due 2013 during the 12-month period commencing on November 1 of the year set forth below:

 

Year

 

Percentage

 

2008

 

103.563

%

2009

 

102.375

%

2010

 

101.188

%

2011 and thereafter

 

100.000

%

 

In addition, the company may redeem for a premium (107.125% of the face amount of the notes, plus interest) at any time prior to November 1, 2006 up to 35% of the face amount of the Senior Notes due 2013 with the proceeds of one or more equity offerings.  The company used the net proceeds from the sale of the Senior Notes due 2013 for the prepayment of its Term Loan A and partial prepayment of the Term Loan B under its Senior Credit Facility.

 

During 2004, the company recorded a loss of $1.0 million ($0.8 million net of income taxes) related to the prepayment of the Term Loan B facility.  During 2003, the company recorded a loss of $7.3 million ($4.7 million net of income taxes) related to the prepayment of the Term Loan A facility and partial prepayment of the Term Loan B facility.  These losses related to the write-off of unamortized financing fees and unwinding of the company’s floating-to-fixed interest rate swap.  The losses were recorded as loss on debt extinguishment in the Consolidated Statements of Operations.

 

The Senior Credit Facility, Senior Notes due 2013 and Senior Subordinated Notes due 2011 and 2012 contain customary affirmative and negative covenants.  In general, the covenants contained in the Senior Credit Facility are more restrictive than those of the Senior Notes due 2013 and Senior Subordinated Notes due 2011 and 2012.  Among other restrictions, the Senior Credit Facility covenants require us to meet specified financial tests, which include various debt to earnings before interest, taxes, depreciation, and amortization (EBITDA) ratios which became more restrictive over time.  These covenants also limited the company’s ability to redeem or repurchase its debt, incur additional debt, make acquisitions, merge with other entities, pay dividends or distributions, repurchase capital stock, lend money or make advances, create or become subject to liens, and make capital expenditures.  The Senior Credit Facility also contains cross-default provisions whereby certain defaults under any other debt agreements would result in default under the Senior Credit Facility.  The company was in compliance with all covenants as of December 31, 2004, and based upon our current plans and outlook, the company believes it will be able to comply with these covenants during the subsequent 12-month period.

 

The industrial revenue bond related to the company’s obligation on a property located in Indiana.  This bond was fully paid by the company during 2004.

 

57



 

As of December 31, 2004, the company also had outstanding $17.7 million of other indebtedness with a weighted-average interest rate of 6.25%.  This debt includes $6.7 million of outstanding bank overdrafts in China, $2.3 million of bank overdrafts in Europe, $8.6 million of capital lease obligations in Europe, and $0.1 million of other miscellaneous debt.

 

As of December 31, 2004, the company had five fixed-to-floating rate swap contracts which effectively converted $221.4 million of its fixed rate Senior and Senior Subordinated Notes to variable rate debt.  These contracts are considered to be a hedge against changes in the fair value of the fixed rate debt obligation.  Accordingly, the interest rate swap contracts are reflected at fair value in the company’s Consolidated Balance Sheet as an asset of $2.8 million as of December 31, 2004.  Debt is reflected at an amount equal to the sum of its carrying value plus an adjustment representing the change in fair value of the debt obligation attributable to the interest rate risk being hedged.  Changes during any accounting period in the fair value of the interest rate swap contract, as well as offsetting changes in the adjusted carrying value of the related portion of fixed-rate debt being hedged, are recognized as an adjustment to interest expense in the Consolidated Statement of Operations.  The change in fair value of the swaps exactly offsets the change in fair value of the hedged fixed-rate debt; therefore, there was no net impact on earnings for the years ended December 31, 2004, 2003 and 2002.  The fair value of these contracts, which represents the cost to settle these contracts, approximated a gain of $2.8 million at December 31, 2004.

 

The aggregate scheduled maturities of outstanding debt obligations in subsequent years are as follows:

 

2005

 

$

 71,605

 

2006

 

1,342

 

2007

 

1,287

 

2008

 

1,175

 

2009

 

1,080

 

Thereafter

 

507,352

 

 

 

$

583,841

 

 

The company participates in an accounts receivable factoring arrangement with a bank.  The company factored $241.3 million and $220.1 million in accounts receivable to the bank under this arrangement during 2004 and 2003, respectively.  According to the Senior Credit Facility, the maximum amount of accounts receivable that can be outstanding at any one time under this arrangement, net of amounts collected from customers, is $45.0 million.  The company’s contingent factoring liability, net of cash collected from customers, was $39.4 million and $22.4 million at December 31, 2004 and 2003, respectively.  The cash flow impact of this arrangement is reported as cash flows from operations in the Consolidated Statement of Cash Flows.  Under this arrangement, the company is required to purchase from the bank the first $1.0 million and amounts greater than $1.5 million of the aggregate uncollected receivables during a 12-month period.

 

10.  Income Taxes

 

Income tax expense for continuing operations before discontinued operations and cumulative effect of accounting change is summarized below:

 

 

 

2004

 

2003

 

2002

 

Earnings from continuing operations before income taxes:

 

 

 

 

 

 

 

Domestic

 

$

22,826

 

$

795

 

$

40,686

 

Foreign

 

26,303

 

21,200

 

24,393

 

Total

 

$

49,129

 

$

21,995

 

$

65,079

 

 

 

58



 

The provision for taxes on earnings from continuing operations for the years ended December 31, 2004, 2003 and 2002 are as follows:

 

 

 

2004

 

2003

 

2002

 

Current:

 

 

 

 

 

 

 

Federal

 

$

592

 

$

(11,089

)

$

8,439

 

State

 

(4,436

)

380

 

4,383

 

Foreign

 

(458

)

8,434

 

(1,906

)

Total current

 

(4,302

)

(2,275

)

10,916

 

Deferred:

 

 

 

 

 

 

 

Federal and state

 

9,489

 

10,810

 

7,034

 

Foreign

 

4,148

 

(4,576

)

5,479

 

Total deferred

 

13,637

 

6,234

 

12,513

 

Provision for taxes on earnings

 

$

9,335

 

$

3,959

 

$

23,429

 

 

The federal statutory income tax rate is reconciled to the company’s effective income tax rate for continuing operations for the years ended December 31, 2004, 2003 and 2002 as follows:

 

 

 

2004

 

2003

 

2002

 

Federal income tax at statutory rate

 

35.0

%

35.0

%

35.0

%

State income tax (benefit)

 

(5.6

)

(5.0

)

0.8

 

Non-deductible book intangible asset amortization

 

0.5

 

(0.1

)

 

Tax exempt export or FSC income

 

(1.9

)

(1.8

)

(0.9

)

Taxes on foreign income which differ from the U.S. statutory rate

 

(10.0

)

(9.9

)

0.7

 

Accrual adjustment

 

1.2

 

0.2

 

0.2

 

Other items

 

(0.2

)

(0.4

)

0.2

 

Provision for taxes on earnings

 

19.0

%

18.0

%

36.0

%

 

In 2004 and 2003, the effective tax rate from continuing operations differs from the statutory rate primarily due to the impact of certain global tax planning initiatives and fixed permanent book-tax differences.  This significantly affected the effective rate on both the state income tax benefit and provision for tax on foreign income.

 

The deferred income tax accounts reflect the impact of temporary differences between the basis of assets and liabilities for financial reporting purposes and their related basis as measured by income tax regulations.  A summary of the deferred income tax accounts at December 31 is as follows:

 

 

 

2004

 

2003

 

Current deferred assets:

 

 

 

 

 

Inventories

 

$

7,389

 

$

7,099

 

Accounts receivable

 

5,736

 

11,257

 

Product warranty reserves

 

7,320

 

11,725

 

Product liability reserves

 

13,830

 

5,486

 

Other employee-related benefits and allowances

 

7,252

 

7,972

 

Net operating losses carryforwards, current portion

 

635

 

7,128

 

Refundable foreign taxes

 

 

2,069

 

Deferred revenue, current portion

 

(504

)

8,576

 

Other reserves and allowances

 

19,305

 

10,469

 

Future income tax benefits, current

 

$

60,963

 

$

71,781

 

 

 

 

 

 

 

Non-current deferred assets (liabilities)

 

 

 

 

 

Property, plant and equipment

 

$

(31,548

)

$

(40,634

)

Intangible assets

 

(3,748

)

(1,210

)

Postretirement benefits other than pensions

 

28,472

 

31,933

 

Deferred employee benefits

 

10,468

 

5,366

 

Severance benefits

 

1,513

 

5,380

 

Product warranty reserves

 

1,277

 

3,284

 

Refundable foreign taxes

 

4,582

 

 

Net operating loss carryforwards

 

43,262

 

24,429

 

Deferred revenue

 

(1,535

)

6,937

 

Other

 

(1,181

)

564

 

Total non-current deferred asset

 

51,562

 

36,049

 

Less valuation allowance

 

(3,072

)

(1,558

)

Net future tax benefits, non-current

 

$

48,490

 

$

34,491

 

 

59



 

The company’s policy is to remit earnings from foreign subsidiaries only to the extent any resultant foreign taxes are creditable in the United States.  Accordingly, the company does not currently provide for additional United States and foreign income taxes which would become payable upon remission of undistributed earnings of foreign subsidiaries.  Undistributable earnings from continuing operations on which additional income taxes have not been provided amounted to approximately $69.9 million at December 31, 2004.  If all such undistributed earnings were remitted, an additional provision for income taxes of approximately $24.5 million would have been necessary as of December 31, 2004.

 

On October 22, 2004 the President signed into law the American Jobs Creation Act of 2004 (the “Act”).  The Act creates a temporary incentive for U.S. corporations to repatriate accumulated income earned abroad by providing an 85% dividends received deduction for certain dividends from controlled foreign corporations.  The deduction is subject to a number of limitations; currently there are a number of uncertainties as to how to interpret numerous provisions in the Act.  As such, the company is not yet in a position to decide on whether, and to what extent, it might repatriate foreign earnings that have not yet been remitted to the U.S.  The company expects to complete its evaluation of the effects of the repatriation provision following the publication of the additional clarifying language.

 

As of December 31, 2004, the company has approximately $181.0 million of state net operating loss carryforwards, which are available to reduce future state tax liabilities.  These state net operating loss carryforwards expire beginning 2007 through 2024.  The company has approximately $10.3 million of federal net operating loss carryforwards available to reduce federal taxable income.  The federal net operating loss carryforwards expire beginning in 2016.  The company also has approximately $121.5 million of foreign net operating loss carryforwards, which are available to reduce income in certain foreign jurisdictions.  These foreign loss carryforwards generally have no expiration under current foreign local law.  The valuation allowance represents a reserve for acquired foreign operating loss carryforwards for which realization is not “more likely than not.”

 

11.  Earnings Per Share

 

The following is a reconciliation of the weighted average shares outstanding used to compute basic and diluted earnings per share.

 

 

 

2004

 

2003

 

2002

 

Basic weighted average common shares outstanding

 

26,900,630

 

26,575,450

 

25,192,562

 

Effect of dilutive securities - stock options and restricted stock

 

476,550

 

127,402

 

589,239

 

Diluted weighted average common shares outstanding

 

27,377,180

 

26,702,852

 

25,781,801

 

 

For the year ended December 31, 2004, 2003 and 2002, 0.2 million, 1.3 million, and 0.3 million, respectively, common shares issuable upon the exercise of stock options were anti-dilutive and were excluded from the calculation of diluted earnings (loss) per share.

 

12.  Stockholders’ Equity

 

Authorized capitalization consists of 75 million shares of $0.01 par value common stock and 3.5 million shares of $0.01 par value preferred stock.  None of the preferred shares have been issued.  Pursuant to a Rights Agreement dated August 5, 1996, as amended, each common share carries with it four-ninths of a right to purchase additional stock (a Right).  The Rights are not currently exercisable and cannot be separated from the shares unless certain specified events occur, including the acquisition of 20% or more of the company’s common stock.  In the event a person or group actually acquires 20% or more of the common stock, or if the company is merged with an acquiring person, subject to approval by the board of directors, each full Right permits the holder to purchase one share of common stock for $100.  The Rights expire on September 18, 2006, and may be redeemed by the company for $0.01 per Right (in cash or stock) under certain circumstances.

 

The amount and timing of the annual dividend is determined by the board of directors at its regular meetings each year.  In December 2004, 2003 and 2002, the company paid a cash dividend to shareholders of $0.28 per share of common stock.  At its February 2005 meeting, the board of directors approved changing to a quarterly dividend beginning in the first quarter of 2005.  At this time the board of directors approved a first quarter 2005 dividend of $0.07 per share of common stock.

 

Currently, the company has authorization to purchase up to 2.5 million shares of common stock at management’s discretion.  As of December 31, 2004, the company had purchased approximately 1.9 million shares at a cost of $49.8 million pursuant to this authorization.  The company did not purchase any shares of its common stock during 2004, 2003 or 2002.

 

60



 

As discussed in Note 3, “Acquisitions,” the company issued approximately 2.2 million shares of the company’s common stock with an average market price of $32.34 per share in connection with the Grove acquisition.  The common stock was issued from treasury stock with a per share historical cost value of $10.21.  The difference between the average market price of $32.34 per share and the treasury stock value of $10.21 per share was reflected in additional paid-in capital.  In addition, each outstanding option to purchase Grove shares was converted into an immediately exercisable option to purchase shares of the company’s common stock.  The number of shares of the company’s stock into which a Grove option was converted and the exercise price of those options was calculated based on the average closing price of the company’s common stock for the ten consecutive trading days ending on and including the second day prior to the closing of the transaction as defined in the merger agreement.  As a result of the conversion, the number of company shares underlying the Grove options approximated 0.1 million with an exercise price of $18.30 per share to certain Grove employees.

 

As discussed in Note 9, “Debt,” in December 2004, the company sold, pursuant to an underwritten public offering, approximately 3.0 million shares of its common stock at a price of $36.25 per share.  Net cash proceeds from this offering, after deducting underwriting discounts and commissions, were $104.9 million.  In addition to underwriting discounts and commissions, the company incurred approximately $0.8 million of additional accounting, legal and other expenses related to the offering that were charged to additional paid-in capital. The company used a portion of the proceeds to redeem approximately $61.3 million of the Senior Subordinated Notes due 2012 and to pay the premium to the note holders of $6.4 million.  The company will use the balance of the proceeds for general corporate purposes.

 

On January 10, 2005, the company completed the redemption of $61.3 million of the Senior Subordinated Notes due 2012.  As a result of this redemption, the company incurred a charge of approximately $8.3 million for the early extinguishment of debt related to the premium paid to the note holders of $6.4 million, and the partial write-off of debt issuance costs related to the debt retired of $1.9 million.

 

61



 

13.  Stock Options

 

The company maintains the following stock plans:

 

The Manitowoc Company, Inc. 1995 Stock Plan, for the granting of stock options as an incentive to certain employees.  Under this plan, stock options to acquire up to 2.5 million shares of common stock, in the aggregate, may be granted under the time-vesting formula at an exercise price equal to the market price of the common stock at the date of grant.  The options become exercisable in equal 25% increments beginning on the second anniversary of the grant date over a four-year period and expire ten years subsequent to the grant date.  As of December 31, 2004, there were no options under The Manitowoc Company, Inc. 1995 Stock Plan available for granting.

 

The Manitowoc Company, Inc. 2003 Incentive Stock and Awards Plan (2003 Stock Plan) provides for both short-term and long-term incentive awards for employees.  Stock-based awards may take the form of stock options, stock appreciation rights, restricted stock, or performance share awards.  The total number of shares of the company’s common stock available for awards under the 2003 Stock Plan is 3.0 million shares subject to adjustments for stock splits, stock dividends and certain other transactions or events.  Options under this plan are exercisable at such times and subject to such conditions as the compensation committee should determine.  Options granted under the plan to date become exercisable in equal 25% increments beginning on the second anniversary of the grant date over a four-year period and expire ten years subsequent to the grant date.  As of December 31, 2004, there were approximately 3.0 million options under the 2003 Stock Plan available for granting.

 

The Manitowoc Company, Inc. Non-Employee Director 1999 Stock Plan, for the granting of stock options to non-employee members of the board of directors.  Under this plan, stock options to acquire up to 0.187 million shares of common stock, in the aggregate, may be granted under the time-vesting formula at an exercise price equal to the market price of the common stock at the date of grant.  For the 1999 Stock Plan, the options become exercisable in equal 25% increments beginning on the first anniversary of the grant date over a four-year period and expire ten years subsequent to the grant date.  During 2004, this plan was frozen and replaced with the 2004 Director Stock Plan.  As of December 31, 2004, there are no options under The Manitowoc Company, Inc. Non-Employee Director 1999 Stock Plan available for granting.

 

The 2004 Non-Employee Director Stock and Awards Plan (2004 Stock Plan) was approved by the shareholders of the company during the 2004 annual meeting and it replaces The Manitowoc Company, Inc. Non-Employee Director 1999 Stock Plan.  Stock-based awards may take the form of stock options, restricted stock, or restricted stock units.  The total number of shares of the company’s common stock available for awards under the 2004 Stock Plan is 0.225 million, subject to adjustments for stock splits, stock dividends, and certain other transactions and events.  As of December 31, 2004, there were approximately 0.222 million options under the 2004 Stock Plan available for granting.

 

With the acquisition of Grove, the company inherited the Grove Investors, Inc. 2001 Stock Incentive Plan.  As discussed above, the company converted the outstanding Grove stock options under the Grove Investors, Inc. 2001 Stock Incentive plan to Manitowoc stock options at the date of acquisition.  No future stock options may be granted under this plan.  Under this plan, after the conversion of Grove stock options to Manitowoc stock options, stock options to acquire 0.1 million shares of common stock of the company were outstanding.  These options are fully vested and expire on September 25, 2011.  No additional options may be granted under the Grove Investors, Inc. 2001 Stock Incentive Plan.

 

Stock option transactions under these plans for the years ended December 31, 2004, 2003 and 2002 are summarized as follows:

 

 

 

 

Shares
2004

 

Weighted
Average
Exercise
Price

2004

 

Shares
2003

 

Weighted
Average
Exercise
Price
2003

 

Shares
2002

 

Weighted
Average
Exercise
Price
2002

 

Options outstanding, beginning of year

 

2,147,166

 

$

24.25

 

2,189,518

 

$

25.04

 

1,273,855

 

$

22.19

 

Options granted

 

212,000

 

30.82

 

185,900

 

19.20

 

965,565

 

28.45

 

Options exchanged in Grove acquisition

 

 

 

 

 

113,921

 

18.30

 

Options exercised

 

(334,925

)

20.45

 

(16,656

)

25.90

 

(114,548

)

20.02

 

Options forfeited and/or expired

 

(37,030

)

25.15

 

(211,596

)

25.60

 

(49,275

)

29.59

 

Options outstanding, end of year

 

1,987,211

 

$

25.51

 

2,147,166

 

$

24.25

 

2,189,518

 

$

25.04

 

Options exercisable, end of year

 

820,725

 

$

24.59

 

683,618

 

$

22.47

 

484,965

 

$

22.76

 

 

62



 

The outstanding stock options at December 31, 2004, have a range of exercise prices of $9.93 to $40.39 per option.  The following table shows the options outstanding and exercisable by range of exercise prices at December 31, 2004:

 

Range of Exercise Prices

 

Outstanding

 

Weighted
Average
Remaining
Contractual
Life (Years)

 

Weighted
Average
Exercise
Price

 

Exercisable

 

Weighted
Average
Exercise
Price

 

$ 9.93 - $12.12

 

11,329

 

0.3

 

$

9.93

 

11,329

 

$

9.93

 

$ 16.16 - $20.20

 

536,068

 

6.1

 

19.17

 

266,693

 

19.09

 

$ 20.21 - $24.23

 

18,750

 

7.8

 

24.08

 

 

 

$ 24.24 - $28.27

 

847,926

 

6.8

 

25.29

 

349,729

 

25.36

 

$ 28.28 - $32.31

 

330,588

 

6.6

 

30.03

 

126,688

 

30.05

 

$ 32.32 - $36.35

 

226,550

 

6.9

 

34.71

 

66,036

 

34.63

 

$ 36.36 - $40.39

 

16,000

 

9.8

 

38.17

 

250

 

40.39

 

 

 

1,987,211

 

6.6

 

$

25.51

 

820,725

 

$

24.59

 

 

The weighted-average fair value at date of grant for options granted during 2004, 2003 and 2002 was $12.70, $16.12 and $14.16 per option, respectively.  The fair value of options at date of grant was estimated using the Black-Scholes option pricing model with the following weighted-average assumptions:

 

 

 

2004

 

2003

 

2002

 

Expected life (years)

 

7

 

7

 

7

 

Risk-free interest rate

 

4.5

%

3.3

%

3.5

%

Expected volatility

 

39.0

%

35.0

%

34.3

%

Expected dividend yield

 

1.1

%

1.1

%

1.1

%

 

During February 2002, the company issued a total of 24 thousand shares of restricted stock with a fair market value of $33.99 at the date of grant to certain employees.  The restricted shares are actual shares of company stock that cannot be sold or otherwise transferred during a specified vesting period from the date of issuance.  The restrictions on transfer lapse evenly over a three-year period, provided the employee continues in active service at the company during this period.  As the restrictions lapse, the employee will own the shares outright without any investment, except the payment of applicable federal, state and local withholding taxes.  At the date of grant the company recorded $0.8 million of unearned compensation in stockholders’ equity.  This amount is being recognized as compensation expense over the three year vesting period.  During 2004, 2003 and 2002, the company recognized $0.3 million, $0.3 million and $0.2 million, respectively, of compensation expense related to the restricted stock awards.

 

14.  Contingencies and Significant Estimates

 

The company has been identified as a potentially responsible party under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) in connection with the Lemberger Landfill Superfund Site near Manitowoc, Wisconsin.  Approximately 150 potentially responsible parties have been identified as having shipped hazardous materials to this site.  Eleven of those, including the company, have formed the Lemberger Site Remediation Group and have successfully negotiated with the United States Environmental Protection Agency and the Wisconsin Department of Natural Resources to fund the cleanup and settle their potential liability at this site.  Estimates indicate that the total costs to clean up this site are approximately $30 million.  However, the ultimate allocations of cost for this site are not yet final.  Although liability is joint and several, the company’s share of the liability is estimated to be 11% of the total cost.  Prior to December 31, 1996, the company accrued $3.3 million in connection with this matter.  The amounts the company has spent each year through December 31, 2004 to comply with its portion of the cleanup costs have not been material.  Remediation work at the site has been substantially completed, with only long-term pumping and treating of groundwater and site maintenance remaining.  The company’s remaining estimated liability for this matter, included in other current liabilities in the Consolidated Balance Sheet at December 31, 2004, is $0.6 million.  Based on the size of the company’s current allocation of liability at this site, the existence of other viable potential responsible parties and current reserve, the company does not believe that any liability imposed in connection with this site will have a material adverse effect on its financial conditions results of operations, or cash flows.

 

63



 

At certain of the company’s other facilities, the company has identified potential contaminants in soil and groundwater.  The ultimate cost of any remediation required will depend upon the results of future investigation.  Based upon available information, we do not expect that the ultimate costs will be expected to be material to the company.

 

The company believes that it has obtained and is in substantial compliance with those material environmental permits and approvals necessary to conduct its various businesses.  Based on the facts presently known, the company does not expect environmental compliance costs to have a material adverse effect on its financial condition, results of operations or cash flows.

 

As of December 31, 2004, various product-related lawsuits were pending.  To the extent permitted under applicable law, all of these are insured with self-insurance retention levels.  The company’s self-insurance retention levels vary by business, and have fluctuated over the last five years.  The range of the company’s self-insured retention levels is $0.1 million to $3.0 million per occurrence.  The high-end of the company’s self-insurance retention level is a legacy product liability insurance program inherited with the acquisition of Grove Investors, Inc. in 2002 for cranes manufactured in the United States for occurrences from 2000 through October 2002.  As of December 31, 2004, the largest self-insured retention level currently maintained by the company is $2.0 million per occurrence and applies to product liability claims for cranes manufactured in the United States.

 

Product liability reserves in the Consolidated Balance Sheet at December 31, 2004, were $29.7 million; $7.4 million reserved specifically for cases and $22.3 million for claims incurred but not reported which were estimated using actuarial methods.  Based on the company’s experience in defending product liability claims, management believes the current reserves are adequate for estimated case resolutions on aggregate self-insured claims and insured claims.  Any recoveries from insurance carriers are dependent upon the legal sufficiency of claims and solvency of insurance carriers.

 

At December 31, 2004 and 2003, the company had reserved $46.5 million and $41.7 million, respectively, for warranty claims included in product warranties and other non-current liabilities in the Consolidated Balance Sheets.  Certain of these warranties and other related claims involve matters in dispute that ultimately are resolved by negotiations, arbitration or litigation.

 

It is reasonably possible that the estimates for environmental remediation, product liability and warranty costs may change in the near future based upon new information that may arise or matters that are beyond the scope of the company’s historical experience.  Presently, there are no reliable methods to estimate the amount of any such potential changes.

 

We are involved in numerous lawsuits involving asbestos-related claims in which the company is one of numerous defendants.  After taking into consideration legal counsel’s evaluation of such actions, the current political environment with respect to asbestos related claims, and the liabilities accrued with respect to such matters, in the opinion of management, ultimate resolution is not expected to have a material adverse effect on the financial condition, results of operations and cash flows of the company.

 

The company is also involved in various other legal actions arising in the normal course of business, which, taking into account the liabilities accrued and legal counsel’s evaluation of such actions, in the opinion of management, ultimate resolution is not expected to have a material adverse effect on its financial condition, results of operations and cash flows.

 

Currently, the company is in negotiations with one of its major Marine customers due to cost overruns from change orders on a contract.  The company estimates its overruns could affect profitability by approximately $10.0 million.  The company has assumed this recovery in accounting for this long-term contract, as it believes that the claim will result in additional contract revenue and the amount can be reliably estimated.  If negotiations are unsuccessful, the impact on the company’s Consolidated Statement of Operations in a future period could be material.

 

During the first quarter of 2004, the company reached a settlement agreement with a third party and recorded a $2.3 million gain, net of legal and settlement costs, in other income (expense) in the Consolidated Statements of Operations.

 

At December 31, 2004, the company is contingently liable under open standby letters of credit issued by the company’s bank in favor of third parties totaling $32.8 million primarily related to business in the Marine segment.

 

15.  Guarantees

 

The company periodically enters into transactions with customers that provide for residual value guarantees and buyback commitments.  These transactions are recorded as operating leases for all significant residual value guarantees and for all buyback commitments.  These initial transactions are recorded as deferred revenue and are amortized to income on a straight-line basis over a period equal to that of the customer’s third party financing agreement.  The deferred revenue included in other current and other non-

 

64



 

current liabilities at December 31, 2004 and 2003 was $124.1 million and $75.2 million, respectively.  The total amount of residual value guarantees and buyback commitments given by the company and outstanding at December 31, 2004 was $121.3 million.  This amount is not reduced for amounts the company may recover from repossessing and subsequent resale of the units.

 

The residual value guarantees and buyback commitments expire at various times through 2009.

 

During 2004, the company sold $25.8 million of its long term notes receivable to third party financing companies.  During the year the customer has paid $2.6 million of the notes to the third party financing companies.  The company fully guarantees collection of the notes to the financing companies.  The company has accounted for the sales of the notes as a financing of receivables.  The receivables remain on the company’s Consolidated Balance Sheet, net of payments made, in other non-current assets and the company has recognized an obligation equal to the net outstanding balance of the notes in other non-current liabilities in the Consolidated Balance Sheet as of December 31, 2004.  The cash flow benefit of these transactions, net of payments made by the customer, are reflected as proceeds from notes financing in the Consolidated Statement of Cash Flows for the year ended December 31, 2004.

 

The company also has an accounts receivable factoring arrangement with a bank.  Under this arrangement, the company is required to repurchase from the bank the first $1.0 million and amounts greater than $1.5 million of the aggregate uncollected receivables during a twelve-month period.  The company’s contingent factoring liability, net of cash collected from customers was $39.4 million and $22.4 million at December 31, 2004 and 2003, respectively.

 

In the normal course of business, the company provides its customers a warranty covering workmanship, and in some cases materials, on products manufactured by the company.  Such warranty generally provides that products will be free from defects for periods ranging from 12 months to 60 months.  If a product fails to comply with the company’s warranty, the company may be obligated, at its expense, to correct any defect by repairing or replacing such defective products.  The company provides for an estimate of costs that may be incurred under its warranty at the time product revenue is recognized.  These costs primarily include labor and materials, as necessary, associated with repair or replacement.  The primary factors that affect the company’s warranty liability include the number of units shipped and historical and anticipated warranty claims.  As these factors are impacted by actual experience and future expectations, the company assesses the adequacy of its recorded warranty liability and adjusts the amounts as necessary.  Below is a table summarizing the warranty activity for the years ended December 31, 2004 and 2003.

 

 

 

2004

 

2003

 

Balance at December 31,

 

$

41,770

 

$

38,514

 

Accruals for warranties issued

 

29,368

 

22,901

 

Settlements made (in cash or in kind)

 

(26,186

)

(23,759

)

Grove purchase accounting adjustment

 

 

1,509

 

Currency translation

 

1,557

 

2,605

 

Balance at December 31,

 

$

46,509

 

$

41,770

 

 

16.  Plant Consolidation and Restructuring

 

On January 1, 2003, the company adopted SFAS No. 146, “ Accounting for Costs Associated with Exit or Disposal Activities.” SFAS No. 146 addresses financial accounting and reporting for costs associated with exit or disposal activities.  SFAS No. 146 requires that a liability for certain costs associated with an exit or disposal activity be recognized when the liability is incurred.

 

During 2004, the company incurred approximately $1.3 million of restructuring costs related primarily to the consolidation of its European crane facilities under programs implemented in 2003 and closure of its European ice machine business.  As of December 31, 2004, no reserves remain related to these particular restructuring activities. These charges have been included in plant consolidation and restructuring costs in the Consolidated Statement of Operations for the year ended December 31, 2004.

 

During 2003, the company incurred approximately $10.1 million of restructuring costs related to the following items: (i) write down of Multiplex facility and land ($0.3 million) (see discussion below); (ii) closure of European ice machine business ($0.7 million); (iii) write-down of certain property, plant and equipment to estimated fair market value less cost to sell which is designated as held for sale ($3.5 million); (iv) consolidation of certain crane facilities ($5.5 million); and (v) other restructuring activities ($0.1 million).  As of December 31, 2004, no reserves remain related to these particular restructuring activities. These charges have been included in plant consolidation and restructuring costs in the Consolidated Statement of Operations for the year ended December 31, 2003.

 

65



 

During 2003, the company completed its plan to close its European ice machine manufacturer.  The company will produce these machines from its ice factory in China.  Under SFAS No.146, the company did not record any charge for its decision to close this facility, as no liabilities were incurred.  Rather, the company has recorded the charges in the Consolidated Statement of Operations as they are incurred.  These charges include $0.5 in 2004 and $0.7 million in 2003.

 

During 2003 the company completed its plans to consolidate the National Crane Corporation (National Crane) facility located in Nebraska to the Grove U.S. LLC facility located in Pennsylvania (Grove facility).  As a result, the company recorded a $12.4 million charge in the opening balance sheet of Grove Investors, Inc. (Grove).  The actions to consolidate the National Crane facility with the Grove facility were taken in an effort to streamline the company’s cost structure and utilize available capacity at the Grove facility.  The charge included $3.7 million related to severance and other employee related costs for workforce reductions.  Approximately 290 hourly and salaried positions were eliminated with the consolidation. The charge also included $6.8 million to write-down the National Crane facility and land to estimated fair market value less cost to sell, to prepare the facility for sale and to write-down certain machinery and equipment which was not relocated to the Grove facility.  In addition, the company recorded reserves of $1.2 million to write-off inventory which was acquired in the Grove acquisition and was not relocated, and $0.7 million for other consolidation costs.  Of the $12.4 million recorded for the consolidation of the National Crane facility, approximately $6.2 million were non-cash-related charges.  The majority of the cash related portion of the restructuring reserve has been used as of December 31, 2004.  In addition to the charge recorded in the opening balance sheet of Grove, the company recorded a charge of $5.5 million in the Consolidated Statement of Operations in 2003 for the consolidation of the National Crane facility, as discussed above.

 

During 2002, the company incurred approximately $11.6 million of restructuring costs related to the following items: (i) closure of Multiplex facility and land ($3.9 million); and consolidation of certain facilities and head count reductions in the crane segment ($7.7 million).  As of December 31, 2004, no reserves remain related to these restructuring activities. These charges have been included in plant consolidation and restructuring costs in the Consolidated Statement of Operations for the year ended December 31, 2002.

 

During 2002, the company recorded a pre-tax restructuring charge of $3.9 million in connection with the consolidation of its Multiplex operations into other of its Foodservice operations.  These actions were taken in an effort to streamline the company’s cost structure and utilize available capacity.  The charge included $2.8 million to write-down the facility and land, which were held for sale, to estimated fair market value less cost to sell, $0.7 million related to the write-down of certain equipment, and $0.4 million related to severance and other employee related costs.  The entire charge was paid or used by December 31, 2002.  During the fourth quarter of 2003, the company recorded an additional charge related to the Multiplex facility and land of $0.3 million.  This charge was recorded in plant consolidation and restructuring costs in the Consolidated Statement of Operations for the year ended December 31, 2003.  During the first quarter of 2004, the company completed the sale of the building and land.  The company received proceeds of $2.7 million from the sale.

 

During 2002, the company completed certain integration activities related to the Grove acquisition and other restructuring activities in the Crane segment.  The total amount recognized by the company for these integration and restructuring activities was $12.1 million.  Of this amount $4.4 million was recorded in the opening balance sheet of Grove and $7.7 million was recorded as a charge to earnings during 2002.  These actions were taken in an effort to achieve reductions in operating costs, integrate and consolidate certain operations and functions within the segment and to utilize available capacity.

 

The $4.4 million recorded in Grove’s opening balance sheet related to severance and other employee related costs for headcount reductions at various Grove facilities.  The $7.7 million charge included $4.0 million related to severance and other employee related costs for headcount reductions at various Manitowoc and Potain facilities, $2.7 million related to the write-down of certain property, plant and equipment, and $1.0 million related to lease termination costs.  In total, approximately 600 hourly and salaried positions were eliminated and four facilities were consolidated into other Crane operations.  To date, the company has used approximately $9.2 million of the total $12.1 million reserve which includes $2.7 million non-cash write-down of property, plant and equipment, and $6.5 million cash paid to employees for severance.  The remaining $2.9 million reserve is recorded in accounts payable and accrued expenses in the Consolidated Balance Sheet and will be used by the company during the remainder of 2004.

 

During the second quarter of 2002, the company finalized the purchase accounting for the acquisition of Potain SA (Potain), which included recording an $8.1 million liability associated with certain restructuring and integration activities.  To achieve reductions in operating costs and to integrate the operations of Potain, the company recorded an $8.1 million liability related primarily to employee severance benefits for workforce reductions.  Approximately 135 hourly and salaried positions were eliminated.  To date the company has used approximately $4.4 million of this liability.  The remainder of this reserve will be used through 2006 based upon the underlying contractual arrangements.

 

66



 

17. Employee Benefit Plans

 

Savings and Investment Plans The company sponsors a defined contribution savings plan that allows substantially all domestic employees to contribute a portion of their pre-tax and/or after-tax income in accordance with plan-specific guidelines.  The plan requires the company to match 100% of the participants’ contributions up to 3% and match an additional 50% of the participants’ contributions between 3% to a maximum of 6% of the participants’ compensation.  The company also provides retirement benefits through noncontributory deferred profit sharing plans covering substantially all employees.  Company contributions to the plans are based upon formulas contained in the plans.  Total costs incurred under these plans were $13.8 million, $7.6 million and $5.6 million for the years ended December 31, 2004, 2003 and 2002, respectively.

 

Pension, Postretirement Health and Other Benefit Plans With the acquisitions the company has completed since 2000, the company has assumed several U.S. and Non-U.S. defined benefit pension plans and two additional postretirement health plans. Prior to these acquisitions the company did not have any defined benefit pension plans, rather the company provided retirement benefits through noncontributory deferred profit sharing plans.  Since the acquisition, the company has frozen all of the US plans and has consolidated several of these plans into one plan.

 

As a result of the above, the company provides certain pension, health care and death benefits for eligible retirees and their dependents.  The pension benefits are funded, while the health care and death benefits are not funded but are paid as incurred.  Eligibility for coverage is based on meeting certain years of service and retirement qualifications.  These benefits may be subject to deductibles, co-payment provisions, and other limitations.  The company has reserved the right to modify these benefits.

 

In the fourth quarter of 2003, the company eliminated certain future postretirement medical benefits for participating employees in the company’s postretirement medical plans.  This amendment resulted in a curtailment gain of $12.9 million being recorded by the company in the Consolidated Statement of Operations.  See further discussion below.

 

The tables that follow contain the components of the periodic benefit costs for 2004, 2003 and 2002, respectively, the reconciliation of changes in the benefit obligations, the changes in plan assets and the funded status as of December 31, 2004 and 2003, the company’s asset allocation as of December 31, 2003 and 2002, the estimated contributions, and the accumulated benefit obligation for all pension plans as of December 31, 2004.  Period benefit cost of assumed plans through acquisition is recognized in the Consolidated Statement of Operations from the date of acquisition.

 

The components of period benefit costs for the years ended December 31, 2004, 2003 and 2002 are as follows:

 

 

 

U.S. Pension Plans

 

Non-U.S. Pension Plans

 

Postretirement Health and
Other

 

 

 

2004

 

2003

 

2002

 

2004

 

2003

 

2002

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service cost - benefits earned during the year

 

$

 

$

448

 

$

1,026

 

$

1,286

 

$

1,274

 

$

719

 

$

744

 

$

1,583

 

$

1,037

 

Interest cost of projected benefit obligation

 

6,327

 

6,259

 

3,259

 

3,988

 

3,356

 

1,581

 

3,032

 

5,303

 

3,226

 

Expected return on assets

 

(6,097

)

(5,092

)

(2,877

)

(2,866

)

(2,134

)

(914

)

 

 

 

Amortization of transition obligation

 

10

 

10

 

10

 

 

 

 

 

 

16

 

Amortization of prior service cost

 

2

 

2

 

2

 

 

 

 

 

 

 

Amortization of actuarial net (gain) loss

 

73

 

92

 

173

 

(65

)

(39

)

(49

)

64

 

362

 

417

 

Settlement gain recognized

 

 

 

 

(112

)

 

 

 

 

 

Net periodic benefit cost

 

$

315

 

$

1,719

 

$

1,593

 

$

2,231

 

$

2,457

 

$

1,337

 

$

3,840

 

$

7,248

 

$

4,696

 

Weighted average assumptions:-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discount rate

 

6.25

%

6.75

%

7.75

%

5.25

%

5.75

%

3.75

%

6.25

%

6.75

%

7.24

%

Expected return on plan assets

 

8.50

%

9.00

%

9.00

%

5.25

%

5.50

%

5.50

%

N/A

 

N/A

 

N/A

 

Rate of compensation increase

 

N/A

%

4.00

%

4.00

%

3.50

%

3.00

%

3.00

%

N/A

 

N/A

 

N/A

 

 

The prior service costs are amortized on a straight-line basis over the average remaining service period of active participants.  Gains and losses in excess of 10% of the greater of the benefit obligation and the market-related value of assets are amortized over the average remaining service period of active participants.

 

67



 

The following is a reconciliation of the changes in benefit obligation, the changes in plan assets, and the funded status as of December 31, 2004 and 2003.

 

 

 

U.S. Pension Plans

 

Non-U.S. Pension Plans

 

Postretirement Health and
Other

 

 

 

2004

 

2003

 

2004

 

2003

 

2004

 

2003

 

Change in Benefit Obligation

 

 

 

 

 

 

 

 

 

 

 

 

 

Benefit obligation, beginning of year

 

$

103,331

 

$

94,715

 

$

72,478

 

$

62,598

 

$

55,836

 

$

78,677

 

Service cost

 

 

448

 

1,286

 

1,274

 

744

 

1,583

 

Interest cost

 

6,327

 

6,259

 

3,988

 

3,356

 

3,032

 

5,303

 

Divestitures

 

 

 

 

 

 

(381

)

Participant contributions

 

 

 

119

 

129

 

2,567

 

1,614

 

Actuarial (gain) loss

 

8,265

 

7,945

 

2,131

 

(158

)

4,717

 

5,903

 

Plan amendments

 

 

 

(398

)

 

 

 

Currency translation adjustment

 

 

 

7,147

 

7,530

 

 

 

Curtailments

 

 

(2,080

)

 

(279

)

 

(29,780

)

Settlements

 

 

 

(791

)

(844

)

 

 

Benefits paid

 

(4,543

)

(3,956

)

(1,764

)

(1,128

)

(6,594

)

(7,083

)

Benefit obligation, end of year

 

113,380

 

103,331

 

84,196

 

72,478

 

60,302

 

55,836

 

Change in Plan Assets

 

 

 

 

 

 

 

 

 

 

 

 

 

Fair value of plan assets, beginning of year

 

70,663

 

60,915

 

41,405

 

32,574

 

 

 

Actual return on plan assets

 

7,083

 

11,566

 

3,813

 

3,976

 

 

 

Employer contributions

 

6,394

 

2,138

 

2,919

 

2,389

 

4,027

 

5,469

 

Participant contributions

 

 

 

119

 

129

 

2,567

 

1,614

 

Currency translation adjustment

 

 

 

4,136

 

4,309

 

 

 

Benefits paid

 

(4,543

)

(3,956

)

(1,764

)

(1,128

)

(6,594

)

(7,083

)

Settlements

 

 

 

(791

)

(844

)

 

 

Fair value of plan assets, end of year

 

79,597

 

70,663

 

49,837

 

41,405

 

 

 

Funded status

 

(33,783

)

(32,668

)

(34,359

)

(31,073

)

(60,302

)

(55,836

)

Unrecognized loss

 

14,912

 

7,706

 

1,954

 

441

 

6,205

 

1,553

 

Unrecognized prior service cost

 

5

 

6

 

(435

)

 

 

 

Unrecognized transition obligation

 

29

 

39

 

 

 

 

 

Accrued benefit cost

 

$

(18,837

)

$

(24,917

)

$

(32,840

)

$

(30,632

)

$

(54,097

)

$

(54,283

)

Amounts recognized in the Consolidated Balance
sheet at December 31

 

 

 

 

 

 

 

 

 

 

 

 

 

Prepaid benefit cost

 

$

 

$

 

$

 

$

92

 

$

 

$

 

Accounts payable and accrued expenses

 

 

(7,509

)

 

 

 

 

Pension obligation

 

(34,179

)

(26,410

)

(33,619

)

(30,829

)

 

 

Postretirement health and other benefit obligations

 

 

 

 

 

(54,097

)

(54,283

)

Intangible asset, included in other non-current assets

 

35

 

45

 

 

 

 

 

Accumulated other comprehensive income

 

15,307

 

8,957

 

779

 

105

 

 

 

Net amount recognized

 

$

(18,837

)

$

(24,917

)

$

(32,840

)

$

(30,632

)

$

(54,097

)

$

(54,283

)

Weighted-Average Assumptions

 

 

 

 

 

 

 

 

 

 

 

 

 

Discount rate

 

5.75

%

6.25

%

4.75

%

5.25

%

5.75

%

6.25

%

Expected return on plan assets

 

8.25

%

8.50

%

5.25

%

5.25

%

N/A

 

N/A

 

Rate of compensation increase

 

N/A

 

N/A

 

3.50

%

3.50

%

N/A

 

N/A

 

 

For measurement purposes, a 10.0% annual rate of increase in the per capita cost of covered health care benefits was assumed for 2004.  The rate was assumed to decrease gradually to 5.0% for 2010 and remain at that level thereafter.  Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans.  A 1% change in assumed health care cost trend rates would have the following effects:

 

 

 

1%Increase

 

1%Decrease

 

Effect on total service and interest cost components of net periodic postretirement health
care benefit cost

 

$

505

 

$

(453

Effect on the health care component of the accumulated postretirement benefit obligation

 

$

6,583

 

$

(5,826

)

 

68



 

It is reasonably possible that the estimate for future retirement and health costs may change in the near future due to changes in the health care environment or changes in interest rates that may arise.  Presently, there is no reliable means to estimate the amount of any such potential changes.

 

During 2003 there were curtailments of the National Crane Non-bargaining Pension Plan due to the closing of the facility (this curtailment gain was recorded in purchase accounting; therefore, there is no impact on the Consolidated Statement of Operations).  In addition there were curtailments of the Grove and Manitowoc postretirement health plan due to the elimination of post-65 medical coverage for future retirees.  Below is a summary of the curtailment gains for both plans all of which were recorded in 2003.

 

National Crane Pension Plan

 

 

 

Before
Curtailment

 

Effect of
Curtailment

 

After
Curtailment

 

Projected benefit obligation

 

$

(8,881

)

$

(2,080

)

$

(6,801

)

Plan assets at fair value

 

5,380

 

 

5,380

 

Funded status

 

(3,501

)

(2,080

)

(1,421

)

Unamortized (gain) loss

 

(1,251

)

 

(1,251

)

 

 

$

(4,752

)

$

(2,080

)

$

(2,672

)

 

Postretirement Health

 

 

 

Before
Curtailment

 

Effect of
Curtailment

 

After
Curtailment

 

Accumulated postretirement benefit obligation

 

$

(83,646

)

$

29,780

 

$

(53,866

)

Plan assets at fair value

 

 

 

 

Funded status

 

(83,646

)

29,780

 

(53,866

)

Unamortized (gain) loss

 

16,883

 

(16,883

)

 

 

 

$

(66,763

)

$

12,897

 

$

(53,866

)

 

On December 8, 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) was signed into law. The Act introduces a prescription drug benefit under Medicare (Medicare Part D) as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. The company’s postretirement medical benefit plans provide for a prescription drug benefit. All disclosed measures of the net periodic benefit cost of the company’s postretirement medical benefit plans were adjusted to reflect the amount associated with the subsidy as the company concluded during 2004 the benefits provided by the plan are actuarially equivalent to the Medicare Part D benefit under the Act.  As a result of the Act, the company’s net periodic benefit costs for its postretirement medical benefit plans was reduced by $0.3 million for 2004.

The weighted-average asset allocations of the U.S. pension plans at December 31, 2004 and 2003, by asset category are as follows:

 

 

 

2004

 

2003

 

Small cap stocks

 

11.0

%

1.6

%

Mid cap stocks

 

15.2

%

2.3

%

Large cap stocks

 

25.6

%

45.8

%

International stocks

 

11.0

%

9.5

%

Intermediate bonds

 

33.2

%

36.9

%

Cash

 

4.0

%

3.9

%

 

 

100.0

%

100.0

%

 

The weighted-average asset allocations of the Non U.S. pension plans at December 31, 2004 and 2003, by asset category are as follows:

 

 

 

2004

 

2003

 

U.S. Equity Index

 

6.7

%

4.5

%

International stocks

 

58.8

%

45.3

%

Intermediate bonds

 

34.5

%

50.2

%

 

 

100.0

%

100.0

%

 

69



 

The board of directors has established the Retirement Plan Committee (the Committee) to manage the operations and administration of all benefit plans and related trusts.  The Committee has an investment policy for the pension plan assets that establishes target assets allocations for the above listed asset classes as follows:  Small Cap Stocks 10%; Mid Cap Stocks 15%; Large Cap Stocks 25%; International Stock 10% Intermediate Bonds 40% and cash 0%.  The Committee is committed to diversification to reduce the risk of large losses.  To that end, the Committee has adopted polices requiring that each asset class will be diversified, multiple managers with differing styles of management will be employed, and equity exposure will be limited to 60% of the total portfolio value.  On a quarterly basis, the Committee reviews progress towards achieving the pension plans’ and individual managers’ performance objectives.

 

To develop the expected long-term rate of return on assets assumptions, the company considered the historical returns and future expectations for returns in each asset class, as well as targeted asset allocation percentages within the pension portfolio.  This resulted in the selection of 8.25% (U.S. Plans) and 5.25% (Non U.S. Plans) for 2004 and 2005 long-term rate of return on assets assumption.

 

The expected 2005 contributions for the U.S. pension plans are as follows: Minimum contribution for 2005 is $0.2 million; Discretionary contribution is $0; and Non-cash contribution is $0.  The expected 2005 contributions for the Non-U.S. pension plans are as follows: Minimum contribution for 2005 is $2.8 million; Discretionary contribution is $0; and Non-cash contribution is $0.  Expected company paid claims for the postretirement health and life plans are $4.7 million for the 2005.  Projected benefit payments from the plans as of December 31, 2004 are estimated as follows:

 

 

 

U.S. Pension
Plans

 

Non-U.S.
Pension Plans

 

Postretirement Health and
Other

 

2005

 

$

4,260

 

$

1,877

 

$

4,672

 

2006

 

4,378

 

2,314

 

4,270

 

2007

 

4,574

 

2,219

 

4,300

 

2008

 

4,820

 

2,646

 

4,342

 

2009

 

5,085

 

3,289

 

4,473

 

2010 - 2014

 

31,072

 

15,672

 

24,678

 

 

The accumulated benefit obligation for all of our pension plans at December 31, 2004 and 2003 is as follows:

 

 

 

2004

 

2003

 

Manitowoc Merged Plan

 

$

91,319

 

$

83,120

 

National Crane Bargaining Plan

 

4,953

 

4,202

 

National Crane Non-Bargaining Plan

 

7,879

 

6,802

 

Grove Supplemental Executive Retirement Plan (SERP)

 

3,421

 

3,482

 

Manitowoc SERP

 

5,806

 

5,725

 

Grove Germany Plan

 

8,592

 

6,464

 

Grove UK Plan

 

59,360

 

51,528

 

Potain SAS Retirement Indemnity

 

5,058

 

5,128

 

Potain SAS Service Award

 

734

 

655

 

Potain Italy Plan

 

1,486

 

1,232

 

Potain Portugal Plan

 

1,399

 

1,125

 

Accumulated benefit obligation December 31, 2004

 

$

190,007

 

$

169,463

 

 

The measurement date for all plans is December 31, 2004.

 

70



 

The company maintains a target benefit plan for certain executive officers of the company and its subsidiaries that is unfunded.  Expenses related to the plan in the amount of $1.1 million, $1.2 million, and $1.0 million were recorded in 2004, 2003, and 2002, respectively.  Amounts accrued as of December 31, 2004 and 2003 related to this plan was $5.6 million and $4.6 million, respectively.

 

The company has a deferred compensation plan that enables certain key employees and non-employee directors to defer a portion of their compensation or fees on a pre-tax basis.  The company matches contributions under this plan at a rate equal to an employee’s profit sharing percentage plus one percent.  Effective January 1, 2002, the company amended its deferred compensation plan to provide plan participants the ability to direct deferrals and company matching contributions into two separate investment programs, Program A and Program B.

 

The investment assets in Program A and B are held in two separate Deferred Compensation Plans, which restrict the company’s use and access to the funds but which are also subject to the claims of the company’s general creditors in rabbi trusts.  Program A invests solely in the company’s stock; dividends paid on the company’s stock are automatically reinvested; and all distributions must be made in company stock.  Program B offers a variety of investment options but does not include company stock as an investment option.  All distributions from Program B must be made in cash.  Participants cannot transfer assets between programs.

 

Program A is accounted for as a plan which does not permit diversification.  As a result, the company stock held by Program A is classified in equity in a manner similar to accounting for treasury stock.  The deferred compensation obligation is classified as an equity instrument.  Changes in the fair value of the company’s stock and the compensation obligation are not recognized.  The asset and obligation for Program A were both $1.3 million at December 31, 2004 and $1.0 million at December 31, 2003.  These amounts are offset in the Consolidated Statement of Stockholders’ Equity and Comprehensive Income (Loss).

 

Program B is accounted for as a plan which permits diversification.  As a result, the assets held by Program B are classified as an asset in the Consolidated Balance Sheets and changes in the fair value of the assets are recognized in earnings.  The deferred compensation obligation is classified as a liability in the Consolidated Balance Sheets and adjusted, with a charge or credit to compensation cost, to reflect changes in the fair value of the obligation.  The assets, included in other non-current assets, and obligation, included in other non-current liabilities were both $9.5 million at December 31, 2004 and $9.2 million at December 31, 2003.  The net impact on the Consolidated Statements of Operations was $0 for the years ended December 31, 2004, 2003 and 2002.

 

18. Leases

 

The Company leases various property, plant and equipment.  Terms of the leases vary, but generally require the company to pay property taxes, insurance premiums, and maintenance costs associated with the leased property.  Rental expense attributed to operating leases was $20.6 million, $17.8 million, and $20.3 million in 2004, 2003 and 2002, respectively.  Future minimum rental obligations under non-cancelable operating leases, as of December 31, 2004, are payable as follows:

 

2005

 

$

19,794

 

2006

 

13,700

 

2007

 

7,657

 

2008

 

4,287

 

2009

 

3,353

 

Thereafter

 

16,515

 

 

19. Business Segments

 

The company identifies its segments using the “management approach,” which designates the internal organization that is used by management for making operating decisions and assessing performance as the source of the company’s reportable segments.  The company has three reportable segments: Crane; Foodservice and Marine.

 

The Crane business is a global provider of engineered lift solutions which designs, manufactures and markets a comprehensive line of lattice-boom crawler cranes, mobile telescopic cranes, tower cranes, and boom trucks.  The Crane products are marketed under the Manitowoc, Grove, Potain, and National brand names and are used in a wide variety of applications, including energy, petrochemical and industrial projects, infrastructure development such as road, bridge and airport construction, commercial and high-rise residential

 

71



 

construction, mining and dredging.  Our crane-related product support services are marketed under the CraneCare brand name and includes maintenance and repair services and parts supply.

 

The Foodservice business is a broad-line manufacturer of “cold side” commercial foodservice products.  Foodservice designs, manufactures and markets full product lines of ice making machines, walk-in and reach-in refrigerators/freezers, fountain beverage delivery systems and other foodservice refrigeration products for the lodging, restaurant, healthcare, convenience store, soft-drink bottling and institutional foodservice markets.  Our Foodservice products are marketed under the Manitowoc, SerVend, Multiplex, Kolpak, Harford-Duracool, McCall, Koolaire, Flomatic, Icetronic, Kyees, RDI, and other brand names.

 

The Marine business provides new construction, ship repair and maintenance services for freshwater and saltwater vessels and oceangoing mid-size commercial, research, and military vessels from four shipyards on the Great Lakes.  Marine serves the Great Lakes maritime market consisting of both U.S. and Canadian fleets, inland waterway operations and ocean going vessels that transit the Great Lakes and St. Lawrence Seaway

 

The accounting policies of the segments are the same as those described in the summary of significant accounting policies except that certain expenses are not allocated to the segments.  These unallocated expenses are corporate overhead, amortization expense of intangible assets with definite lives, interest expense and income taxes.  The company evaluates segment performance based upon profit and loss before the aforementioned expenses.  Financial information relating to the company’s reportable segments for the years ended December 31, 2004, 2003 and 2002 is as follows.  Restructuring costs separately identified in the Consolidated Statements of Operations are included as reductions to the respective segments operating earnings for each year below.

 

 

 

2004

 

2003

 

2002

 

 

 

 

 

 

 

 

 

Net sales from continuing operations:

 

 

 

 

 

 

 

Crane

 

$

1,248,476

 

$

962,808

 

$

674,060

 

Foodservice

 

468,483

 

457,000

 

462,906

 

Marine

 

247,142

 

151,048

 

219,457

 

Total

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

 

 

 

 

 

 

 

 

Operating earnings from continuing operations:

 

 

 

 

 

 

 

Crane

 

$

57,011

 

$

24,437

 

$

55,613

 

Foodservice

 

66,190

 

65,927

 

56,749

 

Marine

 

9,080

 

4,750

 

19,934

 

Corporate

 

(21,243

)

(19,210

)

(15,171

)

Amortization expense

 

(3,141

)

(2,919

)

(2,001

)

Curtailment gain

 

 

12,897

 

 

Operating earnings from continuing operations

 

$

107,897

 

$

85,882

 

$

115,124

 

 

 

 

 

 

 

 

 

Capital expenditures:

 

 

 

 

 

 

 

Crane

 

$

24,192

 

$

25,028

 

$

19,116

 

Foodservice

 

12,524

 

5,005

 

4,107

 

Marine

 

4,757

 

735

 

1,490

 

Corporate

 

2,913

 

1,209

 

8,283

 

Total

 

$

44,386

 

$

31,977

 

$

32,996

 

 

 

 

 

 

 

 

 

Total assets:

 

 

 

 

 

 

 

Crane

 

$

1,279,665

 

$

1,151,751

 

$

1,046,294

 

Foodservice

 

302,865

 

290,586

 

320,840

 

Marine

 

110,336

 

91,519

 

93,983

 

Corporate

 

235,270

 

126,293

 

139,529

 

Total

 

$

1,928,136

 

$

1,660,149

 

$

1,600,646

 

 

 

72



 

Net sales from continuing operations and long-lived asset information by geographic area as of and for the years ended December 31 are as follows:

 

 

 

Net Sales

 

Long-Lived Assets

 

 

 

2004

 

2003

 

2002

 

2004

 

2003

 

United States

 

$

1,100,783

 

$

902,486

 

$

912,328

 

$

561,953

 

$

498,729

 

Other North America

 

36,377

 

13,173

 

25,711

 

 

 

Europe

 

576,780

 

477,001

 

296,597

 

495,865

 

503,874

 

Asia

 

106,095

 

84,066

 

68,390

 

9,591

 

9,610

 

Middle East

 

70,981

 

59,881

 

18,885

 

 

 

Central and South America

 

24,206

 

10,883

 

7,410

 

43

 

711

 

Africa

 

15,843

 

7,906

 

7,291

 

 

 

South Pacific and Caribbean

 

4,826

 

2,989

 

13,275

 

6,226

 

 

Australia

 

28,210

 

12,471

 

6,536

 

8,497

 

1,136

 

Total

 

$

1,964,101

 

$

1,570,856

 

$

1,356,423

 

$

1,082,175

 

$

1,014,060

 

 

Net sales from continuing operations and long-lived asset information for Europe primarily relates to France, Germany and the United Kingdom.

 

73



 

20. Subsidiary Guarantors of Senior Subordinated Notes due 2011 and 2012 and Senior Notes due 2013

 

The following tables present condensed consolidating financial information for (a) the parent company, The Manitowoc Company, Inc. (Parent); (b) on a combined basis, the guarantors of the Senior Subordinated Notes due 2011 and 2012 and the Senior Notes due 2013, which include all of the domestic wholly owned subsidiaries of the company (Subsidiary Guarantors); and (c) on a combined basis, the wholly and partially owned foreign subsidiaries of the company which do not guarantee the Senior Subordinated Notes due 2011 and 2012 and Senior Notes due 2013 (Non-Guarantor Subsidiaries).  Separate financial statements of the Subsidiary Guarantors are not presented because the guarantors are fully and unconditionally, jointly and severally liable under the guarantees, and the company believes such separate statements or disclosures would not be useful to investors.

 

Condensed Consolidating Statement of Operations

For the year ended December 31, 2004

 

 

 

Parent

 

Guarantor

 

Non-
Guarantor

 

Eliminations

 

Total

 

Net sales

 

$

 

$

1,272,350

 

$

868,427

 

$

(176,676

)

$

1,964,101

 

Costs and expenses:

 

 

 

 

 

 

 

 

 

 

 

Cost of sales

 

 

1,038,241

 

720,566

 

(176,676

)

1,582,131

 

Engineering, selling and administrative expenses

 

21,244

 

142,652

 

105,743

 

 

269,639

 

Amortization expense

 

 

682

 

2,459

 

 

3,141

 

Plant consolidation and restructuring costs

 

 

82

 

1,211

 

 

1,293

 

Total costs and expenses

 

21,244

 

1,181,657

 

829,979

 

(176,676

)

1,856,204

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating earnings (loss) from continuing operations

 

(21,244

)

90,693

 

38,448

 

 

107,897

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense

 

(50,284

)

(2,019

)

(4,592

)

 

(56,895

)

Management fees

 

28,152

 

(28,152

)

 

 

 

Loss on debt extinguishment

 

(1,036

)

 

 

 

(1,036

)

Other net income (expense) - net

 

39,158

 

(20,468

)

(19,527

)

 

(837

)

Total other expense - net

 

15,990

 

(50,639

)

(24,119

)

 

(58,768

)

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from continuing operations before taxes on income (loss)

 

(5,254

)

40,054

 

14,329

 

 

49,129

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision (benefit) for taxes on income (loss)

 

(3,878

)

9,965

 

3,248

 

 

9,335

 

Earnings (loss) before equity in earnings of subsidiaries

 

(1,376

)

30,089

 

11,081

 

 

39,794

 

 

 

 

 

 

 

 

 

 

 

 

 

Equity in earnings of subsidiaries

 

40,514

 

 

 

(40,514

)

 

Earnings from continuing operations

 

39,138

 

30,089

 

11,081

 

(40,514

)

39,794

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from discontinued operations, net of income taxes

 

 

(1,098

)

(763

)

 

(1,861

)

Gain on sale or closure of discontinued operations, net of income taxes

 

 

 

1,205

 

 

1,205

 

Net earnings

 

$

39,138

 

$

28,991

 

$

11,523

 

$

(40,514

)

$

39,138

 

 

74



 

Condensed Consolidating Statement of Operations

For the year ended December 31, 2003

 

 

 

Parent

 

Guarantor

 

Non-
Guarantor

 

Eliminations

 

Total

 

Net sales

 

$

 

$

993,987

 

$

689,536

 

$

(112,667

)

$

1,570,856

 

Costs and expenses:

 

 

 

 

 

 

 

 

 

 

 

Cost of sales

 

 

782,060

 

568,729

 

(112,667

)

1,238,122

 

Engineering, selling and administrative expenses

 

17,942

 

140,107

 

88,692

 

 

246,741

 

Amortization expense

 

 

682

 

2,237

 

 

2,919

 

Plant consolidation and restructuring costs

 

 

4,799

 

5,290

 

 

10,089

 

Curtailment gain

 

 

(12,897

)

 

 

(12,897

)

Total costs and expenses

 

17,942

 

914,751

 

664,948

 

(112,667

)

1,484,974

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating earnings (loss) from continuing operations

 

(17,942

)

79,236

 

24,588

 

 

85,882

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense

 

(51,287

)

(2,158

)

(3,456

)

 

(56,901

)

Management fees

 

22,664

 

(22,664

)

 

 

 

Loss on debt extinguishment

 

(7,300

)

 

 

 

(7,300

)

Other income (expense) - net

 

38,188

 

(21,288

)

(16,586

)

 

314

 

Total other income (expenses) - net

 

2,265

 

(46,110

)

(20,042

)

 

(63,887

)

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from continuing operations before taxes on income (loss)

 

(15,677

)

33,126

 

4,546

 

 

21,995

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision (benefit) for taxable income (loss)

 

(3,138

)

6,625

 

472

 

 

3,959

 

Earnings (loss) before equity in earnings of subsidiaries

 

(12,539

)

26,501

 

4,074

 

 

18,036

 

 

 

 

 

 

 

 

 

 

 

 

 

Equity in earnings of subsidiaries

 

16,088

 

 

 

(16,088

)

 

Earnings from continuing operations

 

3,549

 

26,501

 

4,074

 

(16,088

)

18,036

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss from discontinued operations, net of income taxes

 

 

(793

)

(1,647

)

 

(2,440

)

Loss on sale or closure of discontinued operations, net of income taxes

 

 

(2,005

)

(10,042

)

 

(12,047

)

Net earnings (loss)

 

$

3,549

 

$

23,703

 

$

(7,615

)

$

(16,088

)

$

3,549

 

 

75



 

Condensed Consolidating Statement of Operations

For the year ended December 31, 2002

 

 

 

Parent

 

Guarantor

 

Non-
Guarantor

 

Eliminations

 

Total

 

Net sales

 

$

 

$

984,650

 

$

433,089

 

$

(61,316

)

$

1,356,423

 

Costs and expenses:

 

 

 

 

 

 

 

 

 

 

 

Cost of sales

 

 

753,186

 

343,216

 

(61,316

)

1,035,086

 

Engineering, selling and administrative expenses

 

14,171

 

129,967

 

48,465

 

 

192,603

 

Amortization expense

 

 

 

2,001

 

 

2,001

 

Plant consolidation and restructuring costs

 

 

4,901

 

6,708

 

 

11,609

 

Total costs and expenses

 

14,171

 

888,054

 

400,390

 

(61,316

)

1,241,299

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating earnings (loss) from continuing operations

 

(14,171

)

96,596

 

32,699

 

 

115,124

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest expense

 

(46,906

)

(1,368

)

(3,689

)

 

(51,963

)

Management fees

 

20,600

 

(21,275

)

675

 

 

 

Other income (expense) - net

 

11,485

 

3,462

 

(13,029

)

 

1,918

 

Total other expenses - net

 

(14,821

)

(19,181

)

(16,043

)

 

(50,045

)

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from continuing operations before taxes on income (loss)

 

(28,992

)

77,415

 

16,656

 

 

65,079

 

 

 

 

 

 

 

 

 

 

 

 

 

Provision (benefit) for taxes on income (loss)

 

(11,324

)

30,237

 

4,516

 

 

23,429

 

Earnings (loss) before equity in earnings of subsidiaries

 

(17,668

)

47,178

 

12,140

 

 

41,650

 

 

 

 

 

 

 

 

 

 

 

 

 

Equity in earnings of subsidiaries

 

33,966

 

 

 

(33,966

)

 

Earnings from continuing operations

 

16,298

 

47,178

 

12,140

 

(33,966

)

41,650

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings (loss) from discontinued operations, net of income taxes

 

 

1,816

 

(1,711

)

 

105

 

Loss on sale or closure of discontinued operations, net of income taxes

 

 

(2,179

)

(23,278

)

 

(25,457

)

Cumulative effect of accounting change, net of income taxes

 

(36,800

)

(26,100

)

(10,700

)

36,800

 

(36,800

)

Net earnings (loss)

 

$

(20,502

)

$

20,715

 

$

(23,549

)

$

2,834

 

$

(20,502

)

 

76



 

Condensed Consolidating Balance Sheet

As of December 31, 2004

 

 

 

Parent

 

Guarantor

 

Non-
Guarantor

 

Eliminations

 

Total

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

135,827

 

$

(4,523

)

$

45,111

 

$

 

$

176,415

 

Marketable securities

 

2,248

 

 

 

 

2,248

 

Account receivable-net

 

114

 

89,890

 

154,331

 

 

244,335

 

Inventories-net

 

 

103,687

 

183,349

 

 

287,036

 

Deferred income taxes

 

41,271

 

 

19,692

 

 

60,963

 

Other current assets

 

613

 

49,045

 

25,306

 

 

74,964

 

Total current assets

 

180,073

 

238,099

 

427,789

 

 

845,961

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment - net

 

11,817

 

161,722

 

184,029

 

 

357,568

 

Goodwill-net

 

5,434

 

246,538

 

199,896

 

 

451,868

 

Other intangible assets

 

 

41,614

 

112,728

 

 

154,342

 

Deferred income taxes

 

18,373

 

2

 

30,115

 

 

48,490

 

Other non-current assets

 

35,270

 

17,314

 

17,323

 

 

69,907

 

Investments in affiliates

 

459,560

 

91,191

 

189,313

 

(740,064

)

 

Total assets

 

$

710,527

 

$

796,480

 

$

1,161,193

 

$

(740,064

)

$

1,928,136

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities and stockholders’ equity

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

Accounts payable and accrued expenses

 

$

34,013

 

$

223,746

 

$

255,745

 

$

 

$

513,504

 

Current portion of long-term debt

 

61,250

 

 

 

 

61,250

 

Short-term borrowings

 

 

 

10,355

 

 

10,355

 

Product warranties

 

 

19,306

 

18,564

 

 

37,870

 

Product liabilities

 

 

27,391

 

2,310

 

 

29,701

 

Total current liabilities

 

95,263

 

270,443

 

286,974

 

 

652,680

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

504,880

 

 

7,356

 

 

512,236

 

Pension obligations

 

19,419

 

15,065

 

33,314

 

 

67,798

 

Postretirement health and other benefit obligations

 

54,097

 

 

 

 

54,097

 

Intercompany

 

(497,236

)

(108,824

)

236,571

 

369,489

 

 

Other non-current liabilities

 

15,175

 

50,068

 

57,153

 

 

122,396

 

Total non-current liabilities

 

96,335

 

(43,691

)

334,394

 

369,489

 

756,527

 

Stockholders’ equity

 

518,929

 

569,728

 

539,825

 

(1,109,553

)

518,929

 

Total liabilities and stockholders’ equity

 

$

710,527

 

$

796,480

 

$

1,161,193

 

$

(740,064

)

$

1,928,136

 

 

77



 

Condensed Consolidating Balance Sheet

As of December 31, 2003

 

 

 

Parent

 

Guarantor

 

Non-
Guarantor

 

Eliminations

 

Total

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

11,816

 

$

(100

)

$

33,252

 

$

 

$

44,968

 

Marketable securities

 

2,220

 

 

 

 

2,220

 

Accounts receivable-net

 

4,086

 

76,648

 

164,276

 

 

245,010

 

Inventories - net

 

 

89,103

 

143,774

 

 

232,877

 

Deferred income taxes

 

50,297

 

 

21,484

 

 

71,781

 

Other current assets

 

302

 

24,944

 

23,987

 

 

49,233

 

Total current assets

 

68,721

 

190,595

 

386,773

 

 

646,089

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment - net

 

12,089

 

149,696

 

172,833

 

 

334,618

 

Goodwill - net

 

5,434

 

249,599

 

183,892

 

 

438,925

 

Other intangible assets

 

 

44,483

 

104,773

 

 

149,256

 

Deferred income taxes

 

12,906

 

 

21,585

 

 

34,491

 

Other non-current assets

 

26,370

 

8,397

 

22,003

 

 

56,770

 

Investment in affiliates

 

505,728

 

100,937

 

210,667

 

(817,332

)

 

Total assets

 

$

631,248

 

$

743,707

 

$

1,102,526

 

$

(817,332

)

$

1,660,149

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities and stockholders’ equity

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

Accounts payable and accrued expenses

 

$

17,649

 

$

202,917

 

$

233,828

 

$

 

$

454,394

 

Current portion of long-term debt

 

2,900

 

 

305

 

 

3,205

 

Short-term borrowings

 

 

 

22,011

 

 

22,011

 

Product warranties

 

 

19,805

 

14,018

 

 

33,823

 

Product liabilities

 

 

29,145

 

2,646

 

 

31,791

 

Total current liabilities

 

20,549

 

251,867

 

272,808

 

 

545,224

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

559,640

 

 

7,444

 

 

567,084

 

Pension obligations

 

12,467

 

14,309

 

30,463

 

 

57,239

 

Postretirement health and other benefit obligations

 

 

54,283

 

 

 

54,283

 

Intercompany

 

(332,026

)

(113,823

)

227,802

 

218,047

 

 

Other non-current liabilities

 

14,626

 

9,362

 

56,339

 

 

80,327

 

Total non-current liabilities

 

254,707

 

(35,869

)

322,048

 

218,047

 

758,933

 

Stockholders’ equity

 

355,992

 

527,709

 

507,670

 

(1,035,379

)

355,992

 

Total liabilities and stockholders’ equity

 

$

631,248

 

$

743,707

 

$

1,102,526

 

$

(817,332

)

$

1,660,149

 

 

78



 

Condensed Consolidating Statement of Cash Flows

For the year ended December 31, 2004

 

 

 

Parent

 

Guarantor

 

Non-guarantor

 

Total

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by operating activities

 

$

37,219

 

$

11,518

 

$

8,226

 

$

56,963

 

 

 

 

 

 

 

 

 

 

 

Cash flows From investing activities:

 

 

 

 

 

 

 

 

 

Capital expenditures

 

(2,914

)

(20,193

)

(21,279

)

(44,386

)

Proceeds from sale of property, plant and equipment

 

40

 

1,905

 

13,513

 

15,458

 

Purchase of marketable securities

 

(28

)

 

 

(28

)

Intercompany investing

 

6,201

 

(20,897

)

14,696

 

 

Net cash provided by (used for) investing activities of continuing operations

 

3,299

 

(39,185

)

6,930

 

(28,956

)

Net cash used for investing activities of discontinued operations

 

 

 

9,000

 

9,000

 

Net cash used for investing activities

 

3,299

 

(39,185

)

15,930

 

(19,956

)

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

Net proceeds from issuance of common stock

 

104,948

 

 

 

104,948

 

Payments on long-term debt

 

(20,610

)

 

(22,369

)

(42,979

)

Proceeds from short-term borrowings -net

 

 

 

8,259

 

8,259

 

Proceeds from notes financing - net

 

 

23,244

 

 

23,244

 

Dividends paid

 

(7,532

)

 

 

(7,532

)

Exercises of stock options

 

6,687

 

 

 

6,687

 

Cash provided by (used for) financing activities

 

83,493

 

23,244

 

(14,110

)

92,627

 

Effect of exchange rate changes on cash

 

 

 

1,813

 

1,813

 

Net increase (decrease) in cash and cash equivalents

 

124,011

 

(4,423

)

11,859

 

131,447

 

Balance at beginning of year

 

11,816

 

(100

)

33,252

 

44,968

 

Balance at end of year

 

$

135,827

 

$

(4,523

)

$

45,111

 

$

176,415

 

 

79



 

Condensed Consolidating Statement of Cash Flows

For the year ended December 31, 2003

 

 

 

Parent

 

Guarantor

 

Non-guarantor

 

Total

 

Net cash provided by operating activities

 

$

9,513

 

$

108,642

 

$

32,708

 

$

150,863

 

 

 

 

 

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

Capital expenditures

 

(1,209

)

(10,949

)

(19,819

)

(31,977

)

Proceeds from sale of properly, plant and equipment

 

 

1,569

 

12,869

 

14,438

 

Sale of marketable securities

 

150

 

 

 

150

 

Intercompany investment

 

122,267

 

(100,015

)

(22,252

)

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by (used for) investing activities of continuing operations

 

121,208

 

(109,395

)

(29,202

)

(17,389

)

Net cash provided by investing activities of discontinued operations

 

 

2,289

 

 

2,289

 

Net cash provided by (used for) investing activities

 

121,208

 

(107,106

)

(29,202

)

(15,100

)

 

 

 

 

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

Proceeds from senior notes

 

150,000

 

 

 

150,000

 

Payments on long-term debt

 

(256,628

)

(209

)

(780

)

(257,617

)

Payments on revolver borrowings-net

 

(2,000

)

 

 

(2,000

)

Debt issue costs

 

(5,599

)

 

 

(5,599

)

Dividends paid

 

(7,446

)

 

 

(7,446

)

Exercise of stock options

 

118

 

 

 

118

 

Net cash used for financing activities

 

(121,555

)

(209

)

(780

)

(122,544

)

Effect of exchange rate changes on cash

 

 

 

3,714

 

3,714

 

Net increase in cash and cash equivalents

 

9,166

 

1,327

 

6,440

 

16,933

 

Balance at beginning of year

 

2,650

 

(1,427

)

26,812

 

28,035

 

Balance at end of year

 

$

11,816

 

$

(100

)

$

33,252

 

$

44,968

 

 

80



 

Condensed Consolidating Statement of Cash Flows

For the year ended December 31, 2002

 

 

 

Parent

 

Guarantor

 

Non-guarantor

 

Total

 

Net cash provided by (used for) operating activities

 

$

(62,730

)

$

207,964

 

$

(50,695

)

$

94,539

 

 

 

 

 

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

Business acquisitions

 

 

8,363

 

(7,387

)

976

 

Capital expenditures

 

(8,284

)

(9,707

)

(15,005

)

(32,996

)

Proceeds from sale of properly, plant and equipment

 

19

 

(101

)

16,781

 

16,699

 

Purchase of marketable securities

 

(220

)

 

 

(220

)

Intercompany investment

 

(60,882

)

 

60,882

 

 

 

Net cash provided by (used for) investing activities of continuing operations

 

(69,367

)

(1,445

)

55,271

 

(15,541

)

Net cash provided by investing activities of discontinued operations

 

 

(75

)

11,183

 

11,108

 

Net cash provided by (used for) investing activities

 

(69,367

)

(1,520

)

66,454

 

(4,433

)

 

 

 

 

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

Payments on Grove borrowings

 

 

(198,328

)

 

(198,328

)

Proceeds from senior subordinate notes

 

175,000

 

 

 

175,000

 

Proceeds from (payments on) long-term debt

 

(21,915

)

(20,867

)

3,502

 

(39,280

)

Payments on revolver borrowings-net

 

(10,243

)

 

 

(10,243

)

Debt issue costs

 

(6,630

)

 

 

(6,630

)

Dividends paid

 

(7,432

)

 

 

(7,432

)

Exercises of stock options

 

1,511

 

 

 

1,511

 

Cash provided by (used for) financing activities

 

130,291

 

(219,195

)

3,502

 

(85,402

)

Effect of exchange rate changes on cash

 

 

 

(250

)

(250

)

Net increase (decrease) in cash and cash equivalents

 

(1,806

)

(12,751

)

19,011

 

4,454

 

Balance at beginning of year

 

4,456

 

1,129

 

17,996

 

23,581

 

Balance at end of year

 

$

2,650

 

$

(11,622

)

$

37,007

 

$

28,035

 

 

81



 

21. Quarterly Financial Data (Unaudited)

 

Quarterly financial data for 2004 and 2003 is as follows:

 

 

 

2004

 

2003

 

 

 

First

 

Second

 

Third

 

Fourth

 

First

 

Second

 

Third

 

Fourth

 

Net sales

 

$

411,826

 

$

526,212

 

$

491,149

 

$

534,914

 

$

360,909

 

$

413,824

 

$

407,156

 

$

388,967

 

Gross profit

 

91,317

 

105,074

 

95,763

 

89,816

 

77,743

 

93,334

 

85,410

 

76,247

 

Earnings from continuing operations

 

6,738

 

14,771

 

13,079

 

5,206

 

970

 

5,589

 

8,075

 

3,402

 

Discontinued operations:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss from discontinued operations, net of income taxes

 

(971

)

(228

)

(375

)

(287

)

(725

)

(392

)

(877

)

(446

)

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

 

709

 

 

496

 

290

 

(3,884

)

 

(8,453

)

Net earnings (loss)

 

$

5,767

 

$

15,252

 

$

12,704

 

$

5,415

 

$

535

 

$

1,313

 

$

7,198

 

$

(5,497

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic earnings (loss) per share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

0.25

 

$

0.55

 

$

0.49

 

$

0.19

 

$

0.04

 

$

0.21

 

$

0.30

 

$

0.12

 

Discontinued operations:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss from discontinued operations, net of income taxes

 

(0.04

)

(0.01

)

(0.01

)

(0.01

)

(0.03

)

(0.01

)

(0.03

)

(0.01

)

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

 

0.03

 

 

0.02

 

0.01

 

(0.15

)

 

(0.31

)

Net earnings (loss)

 

$

0.22

 

$

0.57

 

$

0.47

 

$

0.20

 

$

0.02

 

$

0.05

 

$

0.27

 

$

(0.21

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diluted earnings (loss) per share:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earnings from continuing operations

 

$

0.25

 

$

0.54

 

$

0.48

 

$

0.19

 

$

0.04

 

$

0.21

 

$

0.30

 

$

0.11

 

Discontinued operations:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss from discontinued operations, net of income taxes

 

(0.04

)

(0.01

)

(0.01

)

(0.01

)

(0.03

)

(0.01

)

(0.03

)

(0.01

)

Gain (loss) on sale or closure of discontinued operations, net of income taxes

 

 

0.03

 

 

0.02

 

0.01

 

(0.15

)

 

(0.31

)

Net earnings (loss)

 

$

0.21

 

$

0.56

 

$

0.47

 

$

0.19

 

$

0.02

 

$

0.05

 

$

0.27

 

$

(0.21

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dividends per common share

 

$

 

$

 

$

 

$

0.28

 

$

 

$

 

$

 

$

0.28

 

 

82



 

Item 9.  CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

 

None.

 

Item 9A. CONTROLS AND PROCEDURES

 

Conclusion Regarding the Effectiveness of Disclosure Controls and Procedures

 

Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of our disclosure controls and procedures, as such term is defined under Rule 13a-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the Exchange Act).   In the course of their evaluation and analysis, the Chief Executive Officer and Chief Financial Officer considered whether the material weakness in internal controls over financial reporting discussed in our following report had any implications on the effectiveness of our disclosure controls and procedures.  They determined that it is difficult to separate the material weakness in internal controls from our disclosure controls and procedures, and therefore directed the implementation of the remedial steps described below to strengthen the effectiveness of the company’s disclosure controls and procedures.  Because of the material weakness described below, the company has concluded that its disclosure controls and procedures were ineffective at December 31, 2004, which is consistent with the company’s conclusion with regard to its internal control over financial reporting as of December 31, 2004.

 

Management’s Report on Internal Control Over Financial Reporting

 

Our management is responsible for establishing and maintaining adequate internal control over financial reporting, as such term is defined in Exchange Act Rules 13a-15(f). Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of the effectiveness of our internal control over financial reporting as of December 31, 2004 based on the framework in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on our evaluation under the framework in Internal Control — Integrated Framework, our management concluded that we had one material weakness in our internal control over financial reporting related to our misapplication of Statement of Financial Accounting Standards (SFAS) No. 52, “Foreign Currency Translation,” and that our internal controls over financial reporting were not effective.   We have determined that the accounting treatment of certain goodwill and other intangibles related to our foreign acquisitions did not comply with the requirements of SFAS No. 52.  In connection with our 2001 and 2002 foreign acquisitions, we maintained the value of those intangible assets based on the foreign currency exchange rates in effect at the time of the acquisition.  We have concluded now that we should have translated these intangible assets each period to reflect changes in the applicable foreign currency exchange rates.  This error in accounting treatment resulted in us restating our Consolidated Balance Sheets and Consolidated Statements of Stockholders’ Equity and Comprehensive Income (Loss) (“Financial Statements”) for the years ended December 31, 2003 and 2002, the interim consolidated Financial Statements for the first, second and third quarters for 2004 and 2003, as well as an audit adjustment to the fourth quarter 2004 consolidated Financial Statements.  If not remediated, this control deficiency could result in a misstatement of goodwill, intangible assets and foreign currency translation accounts that would result in a material misstatement to annual or interim Financial Statements that would not be prevented or detected.  As a result, the company has concluded that it did not maintain effective internal controls over financial reporting as of December 31, 2004, based on criteria in Internal Control – Integrated Framework.  The change did not have any impact on our Consolidated Statements of Operations, Statements of Cash Flows, financial debt covenants or intangible asset impairment analysis.

 

Our management’s assessment of the effectiveness of our internal control over financial reporting as of December 31, 2004 has been audited by PricewaterhouseCoopers LLP, an independent registered public accounting firm, as stated in their report which is included herein.

 

Remediation of Material Weakness

 

To assure similar misapplications of SFAS No. 52 do not occur in the future, we have notified appropriate internal accounting personnel by memo of the appropriate application of SFAS No. 52 to these situations, and we plan to conduct follow-up training of those personnel regarding the appropriate accounting treatment of foreign exchange rates in connection with the preparation of the company’s financial statements.

 

Changes in Internal Control Over Financial Reporting

 

We made no change in our internal controls over financial reporting during the last fiscal quarter of 2004 that has materially affected, or is reasonably likely to materially affect, our internal controls over financial reporting.

 

83



 

Item 9B. OTHER INFORMATION

 

None.

 

Item 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

 

The information required by this item is incorporated by reference from the sections of the 2005 Proxy Statement captioned “Section 16(a) Beneficial Ownership Reporting Compliance,” “Audit Committee” and “Election of Directors.”  See also “Executive Officers of the Registrant” in Part I hereof, which is incorporated herein by reference.

 

The company has a Global Ethics Policy and other policies relating to business conduct, that pertain to all employees, which can be viewed at the company’s website www.manitowoc.com.  The company has adopted a code of ethics that applies to the company’s principal executive officer, principal financial officer, and controller, which is part of the company’s Global Ethics Policy and other policies related to business conduct.

 

Item 11. EXECUTIVE COMPENSATION

 

The information required by this item is incorporated by reference from the sections of the 2005 Proxy Statement captioned “Compensation of Directors,” “Executive Compensation,” “Report of the Compensation and Benefits Committee on Executive Compensation,” and “Contingent Employment Agreements.”

 

Item 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT

 

The information required by this item is incorporated by reference from the sections of the 2005 Proxy Statement captioned “Ownership of Securities” and the subsection captioned “Equity Compensation Plans.”

 

Item 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

 

None.

 

Item 14. PRINCIPAL ACCOUNTING FEES AND SERVICES

 

The information required by this item is incorporated by reference from the section of the 2005 Proxy Statement captioned “Other Information – Independent Public Accountants.”

 

Part IV

 

Item 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES

 

(a) Documents filed as part of this Report.

 

 

(1)

Financial Statements:

 

 

 

The following Consolidated Financial Statements are filed as part of this report under Item 8, “Financial Statements and Supplementary Date.”

 

 

 

 

 

Report of Independent Registered Public Accounting Firm

 

 

 

 

 

Consolidated Statements of Operations for the years ended December 31, 2004, 2003 and 2002

 

 

 

 

 

Consolidated Balance Sheet as of December 31, 2004 and 2003

 

 

 

 

 

Consolidated Statements of Cash Flows for the years ended December 31, 2004, 2003 and 2002

 

 

 

 

 

Consolidated Statements of Stockholders’ Equity and Comprehensive Income (Loss) for the years ended December 31, 2004, 2003 and 2002

 

 

 

 

 

Notes to Consolidated Financial Statements

 

 

84



 

(2)  Financial Statement Schedules:

 

Financial Statement Schedule for the years ended December 31, 2004, 2003, and 2002

 

Schedule

 

Description

 

Filed Herewith

 

 

 

 

 

 

 

II

 

Valuation and Qualifying Accounts

 

X

 

 

All other financial statement schedules not listed have been omitted since the required information is included in the Consolidated Financial Statements or the Notes thereto, or is not applicable or required under rules of Regulation S-X.

 

(b) Exhibits:

 

See Index to Exhibits immediately following the signature page of this report, which is incorporated herein by reference.

 

THE MANITOWOC COMPANY, INC

AND SUBSIDIARIES

 

Schedule II: Valuation and Qualifying Accounts

For The Years Ended December 31, 2002, 2003 and 2004

(dollars in thousands)

 

 

 

Balance at
Beginning of
Year

 

Acquisition of
Business

 

Charge to
Costs and
Expenses

 

Utilization
of Reserve

 

Impact of
Foreign Exchange
Rates

 

Balance at
end of
Year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Year End December 31, 2002

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

$

8,295

 

$

31,793

 

$

5,147

 

$

(3,621

)

$

1,542

 

$

43,156

 

Inventory obsolesence reserve

 

$

14,961

 

$

30,668

 

$

5,668

 

$

(9,495

)

$

1,932

 

$

43,734

 

Deferred tax asset valuation allowance

 

$

3,951

 

$

 

$

 

$

(1,907

)

$

 

$

2,044

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Year End December 31, 2003

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

$

43,156

 

$

2,089

 

$

2,674

 

$

(25,104

)

$

1,604

 

$

24,419

 

Inventory obsolesence reserve

 

$

43,734

 

$

459

 

$

4,824

 

$

(12,277

)

$

3,559

 

$

40,299

 

Deferred tax asset valuation allowance

 

$

2,044

 

$

(1,021

)

$

1,271

 

$

(736

)

$

 

$

1,558

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Year End December 31, 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

Allowance for doubtful accounts

 

$

24,419

 

$

 

$

6,246

 

$

(6,126

)

$

1,769

 

$

26,308

 

Inventory obsolesence reserve

 

$

40,299

 

$

 

$

5,313

 

$

(9,454

)

$

1,974

 

$

38,132

 

Deferred tax asset valuation allowance

 

$

1,558

 

$

 

$

1,514

 

$

 

$

 

$

3,072

 

 

85



 

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized:

 

 

Date: March 16, 2005

 

 

The Manitowoc Company, Inc.
(Registrant)

 

 

 

  /s/ Terry D. Growcock

 

  Terry D. Growcock

 

  Chairman and Chief Executive Officer

 

 

 

  /s/ Carl J. Laurino

 

  Carl J. Laurino

 

  Senior Vice President and Chief Financial Officer

 

Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed below by the following persons constituting a majority of the Board of Directors on behalf of the registrant and in the capacities and on the dates indicated:

 

  /s/ Terry D. Growcock

 

 

  Terry D. Growcock, Chairman and Chief Executive Officer, Director

 

March 16, 2005

 

 

 

  /s/ Carl J. Laurino

 

 

  Carl J. Laurino, Senior Vice President and Chief Financial Officer

 

March 16, 2005

 

 

 

  /s/ Keith D. Nosbusch

 

 

  Keith D. Nosbusch, Director

 

March 16, 2005

 

 

 

  /s/ Dean H. Anderson

 

 

  Dean H. Anderson, Director

 

March 16, 2005

 

 

 

  /s/ Robert S. Throop

 

 

  Robert S. Throop, Director

 

March 16, 2005

 

 

 

  /s/ Robert C. Stift

 

 

  Robert C. Stift, Director

 

March 16, 2005

 

 

 

  /s/ James L. Packard

 

 

  James L. Packard, Director

 

March 16, 2005

 

 

 

  /s/ Daniel W. Duval

 

 

  Daniel W. Duval, Director

 

March 16, 2005

 

 

 

  /s/ Virgis W. Colbert

 

 

  Virgis W. Colbert, Director

 

March 16, 2005

 

 

 

  /s/ Kenneth W. Krueger

 

 

  Kenneth W. Krueger, Director

 

March 16, 2005

 

86



 

THE MANITOWOC COMPANY, INC.

ANNUAL REPORT ON FORM 10-K

FOR THE YEAR ENDED DECEMBER 31, 2004

INDEX TO EXHIBITS

 

Exhibit No.

 

Description

 

Filed/Furnished
Herewith

 

 

 

 

 

3.1

 

Amended and Restated Articles of Incorporation, as amended on November 5, 1984 (filed as Exhibit 3(a) to the company’s Annual Report on Form 10-K for the year ended June 29, 1985 and incorporated herein by reference).

 

 

 

 

 

 

 

3.2

 

Restated By-Laws (as amended through May 22, 1995) including amendment to Article II changing the date of the annual meeting (filed as Exhibit 3.2 to the company’s quarterly report on Form 10-Q for the quarter ended June 30, 1995 and incorporated herein by reference).

 

 

 

 

 

 

 

4.1

 

Rights Agreement dated August 5, 1996 between the Registrant and First Chicago Trust Company of New York (filed as Exhibit 4 to the company’s current Report on Form 8-K filed on August 5, 1996 and incorporated by reference).

 

 

 

 

 

 

 

4.1(a)

 

Amendment No. 1 to the Rights Agreement dated August 5, 1996, between the Registrant and First Chicago Trust Company of New York (filed as Exhibit 4 to the company’s quarterly report on Form 10-Q for the quarter ended June 30, 2004 and incorporated herein by reference).

 

 

 

 

 

 

 

4.2(a)*

 

Indenture, dated May 9, 2001, by and among The Manitowoc Company, Inc., the Guarantors named therein, and The Bank of New York, as Trustee (filed as Exhibit 4.2 to the company’s current Report on Form 8-K dated as of May 9, 2001 and incorporated herein by reference).

 

 

 

 

 

 

 

4.2(b)*

 

Indenture, dated August 8, 2002, by and among The Manitowoc Company, Inc., the Guarantors named therein, and BNY Midwest Trust Company, as Trustee (filed as Exhibit 4.1 to the company’s current Report on Form 8-K dated as of August 8, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

4.2(c)

 

Indenture, dated as of November 6, 2003, by and between The Manitowoc Company, Inc., the Guarantors named therein, and BNY Midwest Trust Company, as Trustee (filed as Exhibit 4.1 to the company’s current Report on Form 8-K dated as of November 6, 2003 and incorporated herein by reference).

 

 

 

 

 

 

 

4.4

 

Articles III, V, and VIII of the Amended and Restated Articles of Incorporation (see Exhibit 3.1 above)

 

 

 

 

 

 

 

4.5

 

Credit Agreement dated as of May 9, 2001, among The Manitowoc Company, Inc., the lenders party thereto, and Bankers Trust Company, as Agent (filed as Exhibit 4.1 to the company’s Report on Form 8-K dated as of May 9, 2001 and incorporated herein by reference).

 

 

 

 

 

 

 

4.5(a)

 

Amendment No. 1 to the Credit Agreement dated as of May 9, 2001 (filed as Exhibit 4.6 to the company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

87



 

4.5(b)

 

Amendment No. 2 to the Credit Agreement dated as of May 9, 2001 (filed as Exhibit 4.7 to the company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

4.5(c)

 

Amendment No. 3 to the Credit Agreement dated as of May 9, 2001 (filed as Exhibit 4 to the company’s Report on Form 8-K dated as of July 23, 2003 and incorporated herein by reference).

 

 

 

 

 

 

 

4.5(d)

 

Amendment No. 4 to the Credit Agreement dated as of May 9, 2001 (filed as Exhibit 4 to the company’s Report on Form 8-K dated October 30, 2003 and incorporated herein by reference

 

 

 

 

 

 

 

4.5(e)

 

Amendment No. 5 to the Credit Agreement dated as of May 9, 2001

 

X(1)

 

 

 

 

 

10.1**

 

The Manitowoc Company, Inc. Deferred Compensation Plan effective August 20, 1993, as amended (filed as Exhibit 10.1 to the company’s Report on Form 10-K for the fiscal year ended December 31, 2003 and incorporated herein by reference).

 

 

 

 

 

 

 

10.2**

 

The Manitowoc Company, Inc. Management Incentive Compensation Plan (Economic Value Added (EVA) Bonus Plan Effective July 4, 1993, as amended (filed as Exhibit 10.2 to the Company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

10.2(a)**

 

Short-Term Incentive Plan, Effective January 1, 2005 (filed as Exhibit 10.1 to the company’s Report on Form 8-K dated as of January 1, 2005 and incorporated herein by reference).

 

 

 

 

 

 

 

10.3(a)**

 

Form of Contingent Employment Agreement between the company and the following executive officers of the Company: Terry D. Growcock, Carl J. Laurino, Maurice D. Jones, Thomas G. Musial, Dean J. Nolden, and Mary Ellen Bowers (filed as Exhibit 10(a) to the company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2000 and incorporated herein by reference).

 

 

 

 

 

 

 

10.3(b)**

 

Form of Contingent Employment Agreement between the company and the following executive officers of the company and certain other employees of the company: Glen E. Tellock, Timothy J. Kraus, Robert P. Herre, and Dennis E. McCloskey (filed as Exhibit 10(b) to the company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2000 and incorporated herein by reference).

 

 

 

 

 

 

 

10.4**

 

Form of Indemnity Agreement between the company and each of the directors, executive officers and certain other employees of the company (filed as Exhibit 10(b) to the company’s Annual Report on Form 10-K for the fiscal year ended July 1, 1989 and incorporated herein by reference).

 

 

 

 

 

 

 

10.5**

 

Supplemental Retirement Agreement between Fred M. Butler and the company dated March 15, 1993 (filed as Exhibit 10(e) to the company’s Annual Report on Form 10-K for the fiscal year ended July 3, 1993 and incorporated herein by reference).

 

 

 

 

 

 

 

10.6(a)**

 

Supplemental Retirement Agreement between Robert K. Silva and the company dated January 2, 1995 (filed as Exhibit 10 to the company’s Report on Form 10-Q for the transition period ended December 31. 1994 and incorporated herein by reference).

 

 

 

 

 

 

 

10.6 (b)**

 

Restatement to clarify Mr. Silva’s Supplemental Retirement Agreement dated March 31, 1997 (filed as Exhibit 10.6(b) to the company’s Report on Form 10-K for the fiscal year ended December 31, 1996 and incorporated herein by reference).

 

 

 

88



 

10.6(c)**

 

Supplemental Retirement Agreement between Terry D. Growcock, Glen E. Tellock, Tom G. Musial, Timothy J. Kraus, and Maurice D. Jones and the company dated May 2000 (filed as Exhibit 10(c) to the company’s Annual Report on Form 10-K dated December 31, 2000 and incorporated herein by reference).

 

 

 

 

 

 

 

10.7(a)**

 

The Manitowoc Company, Inc. 1995 Stock Plan, as amended (filed as Exhibit 10.7(a) to the company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

10.7 (b)**

 

The Manitowoc Company, Inc. 1999 Non-Employee Director Stock Option Plan, as amended (filed as Exhibit 10.7(b) to the company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

10.7(c)**

 

The Manitowoc Company, Inc. 2003 Incentive Stock and Awards Plan, as amended (filed as Exhibit 10.7(c) to the company’s Report on Form 10-K for the fiscal year ended December 31, 2002 and incorporated herein by reference).

 

 

 

 

 

 

 

10.7(d)**

 

Grove Investors, Inc. 2001 Stock Incentive Plan (filed as Exhibit 99.1 to the company’s Registration Statement on Form S-8, filed on September 13, 2002 (Registration No. 333-99513) and incorporated herein by reference).

 

 

 

 

 

 

 

10.7(e)**

 

The Manitowoc Company, Inc. Non-Employee Director Stock and Award Plan (filed as Exhibit 99.1 to the company’s Registration Statement on Form S-8, filed on May 28, 2004 (Registration No. 333-1115992) and incorporated herein by reference).

 

 

 

 

 

 

 

10.8**

 

The Manitowoc Company, Inc. Incentive Stock Option Agreement with Vesting Provisions (filed as Exhibit 10.1 to the company’s Report on Form 8-K dated as of February 25, 2005 and incorporated herein by reference).

 

 

 

 

 

 

 

10.9**

 

The Manitowoc Company, Inc. Non-Qualified Stock Option Agreement with Vesting Provisions (filed as Exhibit 10.2 to the company’s Report on Form 8-K dated as of February 25, 2005 and incorporated hereing by reference).

 

 

 

 

 

 

 

10.10**

 

The Manitowoc Company, Inc. Award Agreement for Restricted Stock Awards under The Manitowoc Company, Inc. 2003 Incentive Stock and Awards Plan.

 

X(1)

 

 

 

 

 

10.11**

 

The Manitowoc Company, Inc. Award Agreement for the 2004 Non-employee Director Stock and Awards Plan

 

X(1)

 

 

 

 

 

11

 

Statement regarding computation of basic and diluted earnings per share (see Note 11 to the 2004 Consolidated Financial Statements included herein).

 

 

 

 

 

 

 

12.1

 

Statement of Computation of Ratio of Earnings to Fixed Charges

 

X(1)

 

 

 

 

 

21

 

Subsidiaries of The Manitowoc Company, Inc.

 

X(1)

 

 

 

 

 

23.1

 

Consent of PricewaterhouseCoopers LLP, the company’s Independent Registered Public Accounting Firm

 

X(1)

 

 

 

 

 

31

 

Rule 13a - 14(a)/15d - 14(a) Certifications

 

X(1)

 

 

 

 

 

32.1

 

Certification of CEO pursuant to 18 U.S.C. Section 1350

 

X(2)

 

 

 

 

 

32.2

 

Certification of CFO pursuant to 18 U.S.C. Section 1350

 

X(2)

 

89



 


(1)   Filed Herewith

(2)   Furnished Herewith

 

* Pursuant to Item 601(b)(2) of Regulation S-K, the Registrant agrees to furnish to the Securities and Exchange Commission upon request a copy of any unfilled exhibits or schedules to such documents.

 

** Management contracts and executive compensation plans and arrangements required to filed as exhibits pursuant to Item 15(c) of Form 10-K.

 

90