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FORM 10-Q

 

SECURITIES AND EXCHANGE COMMISSION

 

WASHINGTON, DC   20549

 

ý

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934

 

 

For the quarterly period ended January 23, 2005

 

 

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934

 

 

For the transition period from              to             

 

 

Commission File Number 1-7699

 

FLEETWOOD ENTERPRISES, INC.

(Exact name of registrant as specified in its charter)

 

Delaware

95-1948322

(State or other jurisdiction of
incorporation or organization)

(I.R.S. Employer Identification Number)

 

 

3125 Myers Street, Riverside, California

92503-5527

(Address of principal executive offices)

(Zip code)

 

 

Registrant’s telephone number, including area code  (951) 351-3500

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes    ý     No    o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule12b-2 of the Exchange Act).

 

Yes    ý     No    o

 

Indicate the number of shares outstanding of each of the issuer’s classes of common stock as of the latest practicable date.

 

Class

 

Outstanding at March 1, 2005

Common stock, $1 par value

 

55,566,657 shares

 

 



 

PART I   FINANCIAL INFORMATION

 

Item 1.  Financial Statements

 

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

 

To the Board of Directors and Shareholders

Fleetwood Enterprises, Inc.

 

We have reviewed the condensed consolidated balance sheet of Fleetwood Enterprises, Inc. and subsidiaries as of January 23, 2005, the related condensed consolidated statements of operations for the thirteen-week and thirty-nine week periods ended January 23, 2005 and January 25, 2004, the condensed consolidated statements of cash flows for the thirty-nine week periods ended January 23, 2005 and January 25, 2004, and the condensed consolidated statement of changes in shareholders’ equity for the thirty-nine week period ended January 23, 2005. These financial statements are the responsibility of the Company’s management.

 

We conducted our review in accordance with the standards of the Public Company Accounting Oversight Board (United States). A review of interim financial information consists principally of applying analytical procedures and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with the standards of the Public Company Accounting Oversight Board, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.

 

Based on our review, we are not aware of any material modifications that should be made to the condensed consolidated financial statements referred to above for them to be in conformity with U.S. generally accepted accounting principles.

 

We have previously audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheet of Fleetwood Enterprises, Inc. and subsidiaries as of April 25, 2004, and the related consolidated statements of operations, changes in shareholders’ equity, and cash flows for the year then ended (not presented herein), and in our report dated June 29, 2004, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying condensed consolidated balance sheet as of April 25, 2004, is fairly stated, in all material respects, in relation to the consolidated balance sheet from which it has been derived.

 

 

/s/ Ernst & Young LLP

 

 

 

Orange County, California

 

February 25, 2005

 

 

2



 

FLEETWOOD ENTERPRISES, INC.

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

(Unaudited)

(Amounts in thousands except per share data)

 

 

 

13 Weeks Ended

 

39 Weeks Ended

 

 

 

January 23,
2005

 

January 25,
2004

 

January 23,
2005

 

January 25,
2004

 

Net Sales:

 

 

 

 

 

 

 

 

 

RV Group

 

$

342,591

 

$

410,006

 

$

1,278,574

 

$

1,296,557

 

Housing Group

 

207,426

 

176,540

 

677,906

 

591,177

 

Supply Group

 

12,711

 

9,756

 

42,943

 

27,450

 

Financial Services

 

2,188

 

1,448

 

5,934

 

3,440

 

 

 

564,916

 

597,750

 

2,005,357

 

1,918,624

 

 

 

 

 

 

 

 

 

 

 

Cost of products sold

 

474,147

 

491,223

 

1,641,520

 

1,569,586

 

Gross profit

 

90,769

 

106,527

 

363,837

 

349,038

 

 

 

 

 

 

 

 

 

 

 

Operating expenses

 

123,076

 

107,420

 

359,986

 

319,142

 

Financial services expenses

 

2,346

 

1,659

 

6,516

 

4,552

 

Other, net

 

13,615

 

(3,966

)

13,798

 

(4,661

)

 

 

139,037

 

105,113

 

380,300

 

319,033

 

 

 

 

 

 

 

 

 

 

 

Operating income (loss)

 

(48,268

)

1,414

 

(16,463

)

30,005

 

 

 

 

 

 

 

 

 

 

 

Other income (expense):

 

 

 

 

 

 

 

 

 

Investment income

 

1,020

 

617

 

2,030

 

2,007

 

Interest expense

 

(7,772

)

(11,818

)

(22,535

)

(33,922

)

Other, net

 

 

 

(1,608

)

 

 

 

(6,752

)

(11,201

)

(22,113

)

(31,915

)

 

 

 

 

 

 

 

 

 

 

Loss before income taxes

 

(55,020

)

(9,787

)

(38,576

)

(1,910

)

Benefit (provision) for income taxes

 

331

 

(384

)

(1,310

)

(2,587

)

 

 

 

 

 

 

 

 

 

 

Net loss

 

$

(54,689

)

$

(10,171

)

$

(39,886

)

$

(4,497

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Basic

 

Diluted

 

Basic

 

Diluted

 

Basic

 

Diluted

 

Basic

 

Diluted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss per common share

 

$

(.99

)

$

(.99

)

$

(.26

)

$

(.26

)

$

(.72

)

$

(.72

)

$

(.12

)

$

(.12

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares

 

55,492

 

55,492

 

38,871

 

38,871

 

55,193

 

55,193

 

36,977

 

36,977

 

 

See accompanying notes to condensed consolidated financial statements.

 

3



 

FLEETWOOD ENTERPRISES, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
(Amounts in thousands except share data)

 

 

 

January 23,
2005

 

April 25,
2004

 

 

 

(Unaudited)

 

 

 

Assets

 

 

 

 

 

Cash

 

$

1,317

 

$

14,090

 

Marketable investments - available for sale

 

28,058

 

109,732

 

Receivables

 

208,680

 

184,687

 

Inventories.

 

362,809

 

262,810

 

Deferred taxes, net

 

56,905

 

56,904

 

Other current assets

 

14,510

 

20,256

 

 

 

 

 

 

 

Total current assets

 

672,279

 

648,479

 

 

 

 

 

 

 

Finance loans receivable, net

 

65,391

 

43,291

 

Property, plant and equipment, net

 

262,427

 

259,052

 

Deferred taxes, net

 

17,858

 

17,859

 

Cash value of Company-owned life insurance, net

 

39,689

 

48,809

 

Goodwill

 

6,316

 

6,316

 

Other assets

 

47,901

 

51,903

 

 

 

 

 

 

 

Total assets

 

$

1,111,861

 

$

1,075,709

 

 

 

 

 

 

 

Liabilities and Shareholders’ Equity

 

 

 

 

 

Accounts payable

 

$

81,332

 

$

98,804

 

Employee compensation and benefits

 

72,638

 

70,222

 

Product warranty reserve

 

60,641

 

53,921

 

Retail flooring liability

 

32,720

 

21,868

 

Other short-term borrowings

 

92,712

 

10,451

 

Accrued interest

 

47,732

 

38,868

 

Other current liabilities

 

87,414

 

77,954

 

 

 

 

 

 

 

Total current liabilities

 

475,189

 

372,088

 

 

 

 

 

 

 

Deferred compensation and retirement benefits

 

41,477

 

49,473

 

Insurance reserves

 

32,628

 

32,916

 

Long-term debt

 

108,253

 

102,159

 

Convertible subordinated debentures

 

210,142

 

272,791

 

 

 

 

 

 

 

Total liabilities

 

867,689

 

829,427

 

 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ equity:

 

 

 

 

 

Preferred stock, $1 par value, authorized 10,000,000 shares, none outstanding

 

 

 

Common stock, $1 par value, authorized 150,000,000 shares, outstanding 55,544,000 at January 23, 2005, and 52,075,000 at April 25, 2004

 

55,544

 

52,075

 

Additional paid-in capital

 

422,225

 

390,107

 

Accumulated deficit

 

(235,223

)

(195,337

)

Accumulated other comprehensive income (loss)

 

1,626

 

(563

)

 

 

 

 

 

 

Total shareholders’ equity

 

244,172

 

246,282

 

 

 

 

 

 

 

Total liabilities and shareholders’ equity

 

$

1,111,861

 

$

1,075,709

 

 

See accompanying notes to condensed consolidated financial statements.

 

4



 

FLEETWOOD ENTERPRISES, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

(Unaudited)

(Amounts in thousands)

 

 

 

39 Weeks Ended

 

 

 

January 23, 2005

 

January 25, 2004

 

CASH FLOWS FROM OPERATING ACTIVITIES:

 

 

 

 

 

 

 

 

 

 

 

Net loss

 

$

(39,886

)

$

(4,497

)

Adjustments to reconcile net loss to net cash used in operating activities:

 

 

 

 

 

Depreciation expense

 

20,113

 

17,826

 

Amortization of financing costs

 

1,109

 

4,217

 

Gains on sale of property, plant and equipment

 

(1,202

)

(4,661

)

Non-cash charge for interest on conversion of trust preferred securities

 

19

 

 

Changes in assets and liabilities:

 

 

 

 

 

Increase in receivables

 

(23,993

)

(55,193

)

Increase in finance loans receivable

 

(22,100

)

(25,258

)

Increase in inventories

 

(99,999

)

(17,153

)

Increase in income tax receivable

 

(2,679

)

(940

)

Decrease in cash value of Company-owned life insurance

 

9,120

 

5,517

 

(Increase) decrease in other assets

 

2,574

 

(8,200

)

Increase (decrease) in accounts payable

 

(17,472

)

2,523

 

Decrease in employee compensation and benefits

 

(5,580

)

(2,019

)

Increase (decrease) in product warranty reserve

 

6,720

 

(6,320

)

Increase (decrease) in other liabilities

 

18,423

 

(4,387

)

 

 

 

 

 

 

Net cash used in operating activities

 

(154,833

)

(98,545

)

 

 

 

 

 

 

CASH FLOWS FROM INVESTING ACTIVITIES:

 

 

 

 

 

 

 

 

 

 

 

Purchases of investment securities available-for-sale

 

(559,422

)

(598,920

)

Proceeds from sale of investment securities available-for-sale

 

641,095

 

568,178

 

Purchases of property, plant and equipment

 

(28,642

)

(16,390

)

Proceeds from sales of property, plant and equipment

 

6,356

 

8,529

 

 

 

 

 

 

 

Net cash provided by (used in) investing activities

 

59,387

 

(38,603

)

 

 

 

 

 

 

CASH FLOWS FROM FINANCING ACTIVITIES:

 

 

 

 

 

 

 

 

 

 

 

Issuance of common stock

 

 

24,930

 

Increase in retail flooring

 

10,852

 

3,992

 

Increase (decrease) in short-term borrowings

 

82,261

 

(16,054

)

Redemption of convertible subordinated debentures

 

(20,767

)

 

Increase in long-term debt

 

6,094

 

99,854

 

Proceeds from exercise of stock options

 

2,044

 

4,074

 

 

 

 

 

 

 

Net cash provided by financing activities

 

80,484

 

116,796

 

 

 

 

 

 

 

Foreign currency translation adjustment

 

2,189

 

2,249

 

 

 

 

 

 

 

Decrease in cash

 

(12,773

)

(18,103

)

Cash at beginning of period

 

14,090

 

31,515

 

 

 

 

 

 

 

Cash at end of period

 

$

1,317

 

$

13,412

 

 

See accompanying notes to condensed consolidated financial statements.

 

5



 

FLEETWOOD ENTERPRISES, INC.
CONDENSED CONSOLIDATED STATEMENT OF CHANGES
IN SHAREHOLDERS’ EQUITY
(Unaudited)
(Amounts in thousands)

 

 

 

Common Stock

 

Additional
Paid-In
Capital

 

Accumulated
Deficit

 

Accumulated
Other
Comprehensive
Income
(Loss)

 

Total
Shareholders’
Equity

 

Number
of Shares

 

Amount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance April 25, 2004

 

52,075

 

$

52,075

 

$

390,107

 

$

(195,337

)

$

(563

)

$

246,282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comprehensive loss:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

 

 

 

 

(39,886

)

 

(39,886

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation, net of taxes of $1,536

 

 

 

 

 

2,189

 

2,189

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comprehensive loss

 

 

 

 

 

 

 

 

 

 

 

(37,697

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conversion of subordinated debentures to common stock

 

3,191

 

3,191

 

30,314

 

 

 

33,505

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stock options exercised

 

278

 

278

 

1,767

 

 

 

2,045

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amortization of restricted stock

 

 

 

37

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance January 23, 2005

 

55,544

 

$

55,544

 

$

422,225

 

$

(235,223

)

$

1,626

 

$

244,172

 

 

See accompanying notes to condensed consolidated financial statements.

 

6



 

FLEETWOOD ENTERPRISES, INC.

 

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

 

January 23, 2005

(Unaudited)

 

1)                                      Basis of Presentation

 

Fleetwood Enterprises, Inc. (the “Company”) is one of the nation’s leading manufacturers of recreational vehicles and a leading producer and retailer of manufactured housing.  The RV Group consists of the motor home and towable divisions.  The Housing Group consists of the wholesale manufacturing and retail divisions.  The Company also provides financial services through its HomeOne Credit Corp. finance subsidiary (HomeOne) and operates a supply business, which provides components for the manufactured housing and recreational vehicle operations, while also generating outside sales.  The Company conducts manufacturing in 16 states within the U.S., and in one province in Canada.  The accompanying condensed financial statements consolidate the accounts of the Company and its wholly owned subsidiaries.  All significant intercompany balances and transactions have been eliminated.  Certain amounts previously reported have been reclassified to conform to the Company’s fiscal 2005 presentation.  Additionally, the increase in finance loans receivable in the statements of cash flow has been updated for all periods presented to reflect a preferred presentation of loan originations by HomeOne as net cash used in operating activities rather than investing activities, as was previously the case.

 

The preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported in the accompanying financial statements.  Actual results could differ from those estimates.  Significant estimates made in preparing these financial statements include accrued warranty costs, depreciable lives, insurance reserves, accrued post-retirement health care benefits, legal reserves and the deferred tax asset valuation allowance.

 

In the opinion of the Company’s management, the accompanying condensed consolidated financial statements include all normal recurring adjustments necessary for a fair presentation of the financial position at January 23, 2005, and the results of operations for the thirteen and thirty-nine week periods ended January 23, 2005, and January 25, 2004.  The condensed consolidated financial statements do not include footnotes and certain financial information normally presented annually under U.S. generally accepted accounting principles and, therefore, should be read in conjunction with the Company’s Annual Report on Form 10-K for the year ended April 25, 2004.  The Company’s business is seasonal and its results of operations for the thirteen and thirty-nine week periods ended January 23, 2005, are not necessarily indicative of results to be expected for the full year.

 

7



 

2)                                      New Accounting Pronouncements

 

Post-Retirement Health Care Benefits:

 

In December 2003, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards No. 132 Revised (SFAS 132R), “Employers’ Disclosure about Pensions and Other Post-Retirement Benefits.” A revision of the pronouncement originally issued in 1998, SFAS 132R expands employers’ disclosure requirements for pension and post-retirement benefits to enhance information about plan assets, obligations, benefit payments, contributions and net benefit cost. SFAS 132R does not change the accounting requirements for pensions and other post-retirement benefits. This statement was implemented beginning with the fourth quarter of fiscal 2004.

 

Additional interim disclosures about post-retirement health benefits that are required by the statement are presented below.  The Company has determined that there are no additional material benefits requiring disclosure under this pronouncement.  The Company provides health care benefits to certain retired employees from retirement age to when they become eligible for Medicare coverage.  Employees become eligible for benefits after meeting certain age and service requirements.  The cost of providing retiree health care benefits is actuarially determined and accrued over the service period of the active employee group.

 

The components of the net periodic post-retirement benefit cost are as follows (amounts in thousands):

 

 

 

13 Weeks Ended

 

39 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

Service cost - benefits earned during the year

 

$

111

 

$

95

 

$

333

 

$

285

 

Interest cost on projected benefit obligation

 

178

 

164

 

534

 

494

 

Recognized net actuarial gain or loss

 

276

 

185

 

828

 

553

 

Amortization of unrecognized prior service cost

 

(379

)

(229

)

(1,136

)

(687

)

Net periodic post-retirement benefit cost

 

$

186

 

$

215

 

$

559

 

$

645

 

 

The total amount of employer’s contributions expected to be paid during the current fiscal year is $660,000.

 

Consolidation of Variable Interest Entries:

 

In January 2003, the FASB issued Interpretation No. 46 (FIN 46), “Consolidation of Variable Interest Entities,” which expands upon and strengthens existing accounting guidance concerning when a company should consolidate in its financial statements the assets, liabilities and activities of another entity. A revised Interpretation was issued in December 2003 (FIN 46R).

 

Prior to the issuance of FIN 46, a company generally included another entity in its consolidated financial statements only if it controlled the entity through voting interests. FIN 46 now requires a variable interest entity, as defined in FIN 46, to be consolidated by a company only if that company is subject to a majority of the risk of loss from the variable interest entity’s activities or is entitled to receive a majority of the entity’s residual returns or both. FIN 46 also requires disclosures about variable interest entities that the Company is not required to consolidate but in which it has a significant variable interest.

 

The Company owned three Delaware business trusts that were established for the purpose of issuing optionally redeemable convertible trust preferred securities. The obligations of the business trusts to the holders of the trust preferred securities were all supported by convertible subordinated debentures issued by Fleetwood to the respective business trusts. Subsequent to the end of the most recent fiscal year, the preferred securities of two of the trusts were either converted or redeemed, and the debentures cancelled. Under FIN 46, which was adopted by the Company as of January 25, 2004, the trust preferred securities continued to be presented as minority interests based on the fact that the Company had the ability to “call” the trust preferred securities and that no single party held a majority of the preferred securities; therefore, the Company was considered the primary beneficiary of the trusts. Under FIN 46R, which was adopted by the Company as of April 25, 2004, the call option embedded in the trust preferred securities was determined to be clearly and closely related to the underlying security.  FIN 46R confirmed that the call option could no longer be separately evaluated as a determinant of the primary

 

8



 

beneficiary of the trusts.  As a result, the business trusts were now deemed to have no primary beneficiary and they were deconsolidated, resulting in the presentation of the convertible subordinated debenture obligations to the underlying trusts as a long-term liability for all years presented. Amounts previously shown in the Statements of Operations as minority interest in Fleetwood Capital Trusts I, II and III, net of taxes, were reclassified for all periods presented to interest expense, with the related tax effect included in the tax provision. Other than as indicated, the Company does not believe that the adoption of FIN 46 or FIN 46R had a material impact on the Company’s financial position, results of operations or cash flows.

 

Share-Based Payment:

 

In December 2004, the FASB issued Statement of Financial Accounting Standard No. 123R (SFAS 123R), “Share-Based Payment.”  Under previous practice, the reporting entity could account for share-based payment under the provisions of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees” and disclose share-based compensation as if accounted for under the provisions of Statement of Financial Accounting Standard No. 123 (SFAS No. 123), “Accounting for Stock-Based Compensation.”  Under the provisions of SFAS No. 123R, a public entity is required to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award.  That cost is recognized over the period during which an employee is required to provide service in exchange for the award.

 

The Company expects to adopt SFAS No. 123R, effective with the beginning of the quarter ended October 30, 2005.  Adoption of the standard is currently expected to reduce fiscal 2006 earnings by an amount consistent with the reductions shown in recent pro forma disclosures provided under the provisions of SFAS No. 123.  Application of this pronouncement requires significant judgment regarding the assumptions used in the selected option pricing model, including stock price volatility and employee exercise behavior.  Most of these inputs are either highly dependent on the current economic environment at the date of grant or forward-looking over the expected term of the award.  As a result, the actual impact of adoption on future earnings could differ significantly from our current estimate.

 

3)                                      Industry Segment Information

 

Information with respect to industry segments is shown below (amounts in thousands):

 

 

 

13 Weeks
Ended
Jan. 23, 2005

 

13 Weeks
Ended
Jan. 25, 2004

 

39 Weeks
Ended
Jan. 23, 2005

 

39 Weeks
Ended
Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

OPERATING REVENUES:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RV Group

 

$

342,591

 

$

410,006

 

$

1,278,574

 

$

1,296,557

 

Housing Group

 

207,426

 

176,540

 

677,906

 

591,177

 

Supply Group

 

12,711

 

9,756

 

42,943

 

27,450

 

Financial Services

 

2,188

 

1,448

 

5,934

 

3,440

 

 

 

 

 

 

 

 

 

 

 

 

 

$

564,916

 

$

597,750

 

$

2,005,357

 

$

1,918,624

 

 

 

 

 

 

 

 

 

 

 

OPERATING INCOME (LOSS):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RV Group

 

$

(33,495

)

$

9,521

 

$

(9,342

)

$

41,601

 

Housing Group

 

(14,042

)

(9,981

)

(8,813

)

(18,451

)

Supply Group

 

590

 

2,935

 

3,362

 

4,077

 

Financial Services

 

(158

)

(210

)

(581

)

(1,111

)

Corporate and Other

 

(1,163

)

(851

)

(1,089

)

3,889

 

 

 

 

 

 

 

 

 

 

 

 

 

$

(48,268

)

$

1,414

 

$

(16,463

)

$

30,005

 

 

9



 

In addition to the third party revenues shown above, the Supply Group also generated the following intercompany revenues with the RV and Housing Groups:

 

 

 

13 Weeks
Ended
Jan. 23, 2005

 

13 Weeks
Ended
Jan. 25, 2004

 

39 Weeks
Ended
Jan. 23, 2005

 

39 Weeks
Ended
Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

Supply intercompany revenues

 

$

38,101

 

$

39,234

 

$

137,172

 

$

123,211

 

 

The computation of operating income (loss) does not include non-operating income and expenses, interest expense or income taxes, which are generally associated with corporate and other.  Interest expense for the Company includes the following items that are attributable to operating segments:

 

 

 

13 Weeks
Ended
Jan. 23, 2005

 

13 Weeks
Ended
Jan. 25, 2004

 

39 Weeks
Ended
Jan. 23, 2005

 

39 Weeks
Ended
Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

Housing Group – retail floorplan financing

 

$

629

 

$

473

 

$

1,745

 

$

1,483

 

 

 

 

 

 

 

 

 

 

 

Financial Services – warehouse line

 

$

374

 

$

 

$

622

 

$

 

 

4)                                      Income Taxes

 

The current year’s tax provision results from state tax liabilities in several states with no offsetting tax benefits in other states, such as Texas, where losses were the highest.  Overall, there is no federal provision because the Company has a net operating loss carryforward and has recorded a partial valuation allowance against the net deferred tax assets.  As of January 23, 2005, the carrying amount of the net deferred tax assets was $74.8 million, unchanged from April 25, 2004.

 

5)                                      Earnings Per Share

 

Basic earnings per share are computed by dividing income available to common shareholders by the weighted average number of common shares outstanding.  In the current and prior fiscal years, the effect of convertible securities was anti-dilutive and was, therefore, not considered in determining diluted earnings per share.  The table below shows the components of the calculations for both basic and diluted earnings per share (amounts in thousands):

 

 

 

13 Weeks Ended
January 23, 2005

 

13 Weeks Ended
January 25, 2004

 

 

 

Income

 

Weighted
Average
Shares

 

Income

 

Weighted
Average
Shares

 

Basic and diluted loss

 

$

(54,689

)

55,492

 

$

(10,171

)

38,871

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive options and warrants available

 

 

 

6,291

 

 

 

6,306

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive convertible senior subordinated debentures

 

 

 

8,503

 

 

 

8,503

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive convertible subordinated debentures

 

 

 

4,131

 

 

 

21,631

 

 

 

 

39 Weeks Ended
January 23, 2005

 

39 Weeks Ended
January 25, 2004

 

 

 

Income

 

Weighted
Average
Shares

 

Income

 

Weighted
Average
Shares

 

Basic and diluted loss

 

$

(39,886

)

55,193

 

$

(4,497

)

36,977

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive options and warrants available

 

 

 

6,291

 

 

 

6,306

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive convertible senior subordinated debentures

 

 

 

8,503

 

 

 

8,503

 

 

 

 

 

 

 

 

 

 

 

Anti-dilutive convertible subordinated debentures

 

 

 

4,131

 

 

 

21,631

 

 

10



 

6)                                      Stock-Based Incentive Compensation

 

The Company accounts for stock-based incentive compensation plans using the intrinsic method under which no compensation cost is recognized for stock option grants as the options are granted at fair market value at the date of grant.  Had compensation costs for these plans been determined using the fair value method under which a compensation cost is recognized over the vesting period of the stock option based on its fair value at the date of grant (as determined using the Black-Scholes options pricing model), the Company’s net loss and loss per share would have been adjusted as indicated by the following table (amounts in thousands except per share data):

 

 

 

13 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

Net loss, as reported

 

$

(54,689

)

$

(10,171

)

 

 

 

 

 

 

Deduct: Total stock-based employee compensation expense determined under fair value-based method for all awards, net of related tax effects

 

(1,017

)

(992

)

 

 

 

 

 

 

Pro forma net loss

 

$

(55,706

)

$

(11,163

)

 

 

 

 

 

 

Basic and diluted loss per share, as reported

 

$

(.99

)

$

(.26

)

 

 

 

 

 

 

Basic and diluted loss per share, pro forma

 

$

(1.00

)

$

(.29

)

 

 

 

39 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

Net loss, as reported

 

$

(39,886

)

$

(4,497

)

 

 

 

 

 

 

Deduct: Total stock-based employee compensation expense determined under fair value-based method for all awards, net of related tax effects

 

(3,024

)

(3,412

)

 

 

 

 

 

 

Pro forma net loss

 

$

(42,910

)

$

(7,909

)

 

 

 

 

 

 

Basic and diluted loss per share, as reported

 

$

(.72

)

$

(.12

)

 

 

 

 

 

 

Basic and diluted loss per share, pro forma

 

$

(.78

)

$

(.21

)

 

11



 

7)                                      Inventory Valuation

 

Inventories are valued at the lower of cost (first-in, first-out) or market.  Manufacturing cost includes materials, labor and manufacturing overhead.  Retail finished goods are valued at intercompany purchase cost less intercompany manufacturing profit.  Inventories consist of the following (amounts in thousands):

 

 

 

January 23, 2005

 

April 25, 2004

 

Manufacturing inventory-

 

 

 

 

 

Raw materials

 

$

154,162

 

$

121,285

 

Work in process

 

39,658

 

32,505

 

Finished goods

 

87,905

 

36,172

 

 

 

 

 

 

 

 

 

281,725

 

189,962

 

 

 

 

 

 

 

Retail inventory-

 

 

 

 

 

Finished goods

 

97,965

 

88,946

 

Less manufacturing profit

 

(16,881

)

(16,098

)

 

 

 

 

 

 

 

 

81,084

 

72,848

 

 

 

 

 

 

 

 

 

$

362,809

 

$

262,810

 

 

8)                                      Product Warranty Reserve

 

Fleetwood provides customers of our products with a warranty covering defects in material or workmanship for periods ranging from one to two years, with longer warranties on certain structural components.  The Company records a liability based on the best estimate of the amounts necessary to settle future and existing claims on products sold as of the balance sheet date.  Factors used in estimating the warranty liability include a history of units sold to customers, the average cost incurred to repair a unit and a profile of the distribution of warranty expenditures over the warranty period.  Changes in the Company’s product warranty liability are as follows (amounts in thousands):

 

 

 

39 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

Balance at beginning of period

 

$

53,921

 

$

62,137

 

 

 

 

 

 

 

Warranties issued and changes in the estimated liability during the period

 

72,179

 

49,776

 

 

 

 

 

 

 

Settlements made during the period

 

(65,459

)

(56,096

)

 

 

 

 

 

 

Balance at end of period

 

$

60,641

 

$

55,817

 

 

9)                                      Other Comprehensive Income (Loss)

 

Comprehensive income (loss) includes all revenues, expenses, gains, and losses that affect the capital of the Company aside from issuing or retiring shares of stock. Net income or loss is one component of comprehensive income. Based on the Company’s current activities, the only other components of comprehensive income consist of foreign currency translation gains or losses and changes in the unrealized gains or losses on marketable securities.

 

The difference between net loss and total comprehensive loss is shown below (amounts in thousands):

 

 

 

13 Weeks Ended

 

39 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

Net loss

 

$

(54,689

)

$

(10,171

)

$

(39,886

)

$

(4,497

)

Foreign currency translation

 

183

 

(127

)

2,189

 

2,249

 

Unrealized gain (loss) on investments

 

(2

)

2

 

 

33

 

Comprehensive income (loss)

 

$

(54,508

)

$

(10,296

)

$

(37,697

)

$

(2,215

)

 

12



 

10)                               Other Short-term Borrowings

 

Warehouse Lines of Credit:

 

As further discussed in the Company’s Annual Report on Form 10-K, our financial services subsidiary, HomeOne, entered into a facility to provide up to $75 million in warehouse funding.  The Company provided a limited guarantee of that facility.  The facility, which had a one-year term, expired on December 28, 2004.  The facility has been extended until March 15, 2005, in anticipation of being renewed or replaced with a similar facility in the normal course of business; however, no assurance can be made that HomeOne will be successful in its efforts to either renew or obtain a similar facility.  At January 23, 2005, HomeOne had borrowed $31.8 million related to this credit facility.

 

During September 2004, HomeOne entered into a warehousing credit and security agreement with Residential Funding Corporation (RFC) that provided up to $25 million in warehousing funding.  RFC recently announced its decision to exit the manufactured housing finance sector and a mutual agreement has been reached to terminate the facility.

 

Secured Credit Facility:

 

During May 2004, as discussed further in the Company’s Annual Report on Form 10-K, the secured credit facility with Bank of America was renewed and extended until July 31, 2007.  The amended and restated agreement provided for a revolving credit line for up to $150 million limited by the available borrowing base of eligible accounts receivable and inventories.  At the end of the fiscal quarter, the borrowing base totaled $162 million and outstanding borrowings were $59.4 million.  After consideration of standby letters of credit, collateral reserves and outstanding borrowings, unused borrowing capacity was approximately $34.0 million.

 

Subsequent to the end of the quarter, the Company entered into an amendment with its lending syndicate to the Company’s revolving credit facility.  The quarter’s results were such that the Company would have been out of compliance with the previous version of the financial performance covenant in the facility, and the changes address that covenant issue. Further, the amended facility provides greater borrowing flexibility by raising the overall limit on borrowings to $175 million from $150 million, with an additional seasonal increase from October to April to $200 million.  In addition, a limitation on borrowing against inventory within the Company’s asset borrowing base has been raised from $85 million to $110 million, with a seasonal increase to $135 million for the December through April time period.  The borrowing base will be supplemented by an additional $15 million once the Company provides additional real estate collateral to the bank group, which it intends to do shortly.

 

Borrowings are secured by receivables, inventory and certain other assets, primarily real estate and will be used for working capital and general corporate purposes.

 

The original facility was subject to a financial performance covenant only in the event that the Company’s average monthly liquidity, defined as cash, cash equivalents and unused borrowing capacity, fell below certain established limits.  The Company did not meet these established limits for the month of January, 2005, but it did satisfy the financial performance covenant, which was measured at that time by the Company’s performance for the four quarters ended October 24, 2004.  It was anticipated that the Company would not have exceeded the established liquidity limits when it reported its liquidity for the month of February, and so at that time it would not have been able to meet the original financial performance covenant, which would have been measured at that time by the Company’s performance in the quarter ended January 23, 2005.  The new facility retains similar liquidity requirements, but the financial performance covenants have been reset to levels that the Company currently expects will be achieved.

 

Under the senior credit facility, Fleetwood Enterprises, Inc. is a guarantor of the borrowings of Fleetwood Holdings, Inc. (FHI) and Fleetwood Retail Corp. (FRC).  FHI includes the manufacturing wholly owned subsidiaries and FRC includes the retail housing subsidiaries.  Only the FRC parent company, however, and seven of the retail subsidiaries are included with FHI as borrowers under the loan and covered under the guarantee.  In addition, Fleetwood Enterprises, Inc. guarantees FRC’s floorplan obligations to Textron Financial Corporation and Bombardier Capital pursuant to FRC’s wholesale financing agreement with the two flooring institutions.  The Textron agreement contains covenants that mirror the bank amendment and have been reset to agree with the new bank amendment.

 

13



 

11)                                Convertible Subordinated Debentures

 

As discussed further in the Company’s Annual Report on Form 10-K, the Company owned three Delaware business trusts that each issued a separate series of optionally redeemable convertible trust preferred securities convertible into shares of the Company’s common stock.  The combined proceeds from the sale of the securities and from the purchase by the Company of the common shares of the business trusts were tendered to the Company in exchange for a separate series of convertible subordinated debentures.  These debentures represented the sole assets of the business trusts.   As discussed below, two of the trusts have now been dissolved and the debentures issued by the remaining trusts are presented as a long-term liability in the accompanying balance sheets.

 

The Company called for redemption or conversion of the securities held by two of the trusts, Fleetwood Capital Trust II (Trust II) and Fleetwood Capital Trust III (Trust III), in a series of transactions that spanned the Company’s most recent fiscal year end.  As of April 25, 2004, there remained 377,726 shares of Trust III securities outstanding, with an aggregate principal amount of $18.9 million, and as of April 29, 2004, which was the final redemption date pursuant to the Company’s call for redemption, there were no Trust III securities outstanding.  On May 5, 2004, the Company called the Trust II securities for redemption with a redemption date of June 4, 2004.  Several of the holders of the Trust II securities converted their holdings to shares of the Company’s common stock, including some who entered into privately negotiated transactions with the Company to convert their securities, prior to the redemption date, in exchange for cash incentives aggregating $0.3 million.  Accordingly, as of the June 4, 2004 redemption date, pursuant to the Company’s call for redemption, 781,065 shares of the Trust II securities had been converted into an aggregate of 1,368,074 shares of the Company’s common stock, and 943,935 shares of the Trust II securities were redeemed for an aggregate of $22.2 million in cash, representing $20.8 million in aggregate principal amount, $1.3 million in redemption premium and $104,000 in accrued but unpaid interest to the redemption date.  As of June 4, 2004, all of the outstanding Trust II securities were redeemed for cash or were converted into common stock.

 

Distributions on the remaining securities held by Fleetwood Capital Trust (Trust I) are payable quarterly in arrears at an annual rate of 6 percent.  The Company has the option to defer payment of the distributions for a period that extends up to and including the payment due on August 15, 2006, so long as the Company is not in default of the payment of interest on the debentures and does not pay a dividend on its common stock while the deferral is in effect.  The Company elected to defer distributions beginning with the third quarter of fiscal 2002 and expects to continue the deferral for the foreseeable future, subject to the terms of the governing documents.  The total amount deferred, including accrued interest, was $45.9 million as of January 23, 2005.

 

12)                                Commitments and Contingencies

 

Repurchase Commitments:

 

Producers of recreational vehicles and manufactured housing customarily enter into repurchase agreements with lending institutions that provide wholesale floorplan financing to independent dealers.  These agreements generally provide that, in the event of a default by a dealer in its obligation to these credit sources, the Company will repurchase vehicles or homes sold to the dealer that have not been re-sold to retail customers.  With most repurchase agreements the Company’s obligation ceases when the amount for which the Company is contingently liable to the lending institution has been outstanding for more than 12, 18 or 24 months, depending on the terms of the agreement.  The contingent liability under these agreements approximates the outstanding principal balance owed by the dealer for units subject to the repurchase agreement, less any scheduled principal payments waived by the lender.  Although the maximum potential contingent repurchase liability approximated $165 million for inventory at manufactured housing dealers and $544 million for inventory at RV dealers as of January 23, 2005, the risk of loss is reduced by the potential resale value of any products that are subject to repurchase, and is spread over numerous dealers and financial institutions.  The gross repurchase obligation will vary depending on the season and the level of dealer inventories.  Typically, the fiscal third quarter repurchase obligation is greater than other periods due to higher dealer inventories.  The RV repurchase obligation is significantly greater than the manufactured housing obligation due to a higher average cost per motor home and more units in dealer inventories.  Past losses under these agreements have not been significant and lender repurchase demands have been funded out of working capital.  Through the first nine months of fiscal year 2005, the Company repurchased $3.5 million of product compared to $2.1 million for the same period in the prior year, with a repurchase loss of $487,000 incurred this year compared to a repurchase loss of $538,000 in the prior year.

 

14



 

Other:

 

In March 2000, Fleetwood entered into sale and leaseback agreements involving 22 manufactured housing retail stores. The agreements include contingent rental reset provisions which provide that, in the event that the Company’s credit rating falls below a certain level anytime prior to March 2005, the Company could be required, at the option of the lessors, to make accelerated rent payments equal to the unamortized principal of the lessors’ underlying debt.  Since entering into the agreement, the Company’s credit rating has fallen below the specified level, and certain lessors have provided notice that they intend to exercise the payment acceleration, which is due on March 5, 2005.  Accordingly, it is the Company’s intention to make the payment, on or about the due date, in the amount of approximately $20 million.

 

As of January 23, 2005, the Company was a party to seven limited guarantees, aggregating $2.8 million, to certain obligations of certain retailers to floorplan lenders.

 

Fleetwood is also a party to certain guarantees that relate to its credit arrangements.  These are more fully discussed in footnote 10 and in the Company’s fiscal 2004 Annual Report on Form 10-K.

 

Legal Proceedings:

 

The Company is regularly involved in legal proceedings in the ordinary course of our business.  Because of the uncertainties related to the outcome of the litigation and range of loss on cases other than breach of warranty, the Company is generally unable to make a reasonable estimate of the liability that could result from an unfavorable outcome.  In other cases, including products liability and personal injury cases, the Company prepares estimates based on historical experience, the professional judgment of our legal counsel, and other assumptions that are believed to be reasonable.  As additional information becomes available, the Company reassesses the potential liability related to pending litigation and revises the related estimates.  Such revisions and any actual liability that greatly exceeds the Company’s estimates could materially impact our results of operations and financial position.

 

As previously reported, we filed a complaint in state court in Kansas, in the 18th Judicial District, District Court, Sedgewick County, Civil Department, against The Coleman Company, Inc. (Coleman) in connection with a dispute over the use of the “Coleman” brand name.  Our lawsuit sought declaratory and injunctive relief.  On June 6, 2003, Coleman filed an answer and counterclaimed against us alleging various counts, including breach of contract and trademark infringement.  On November 17, 2004, after a hearing, the Court granted our request for a permanent injunction against Coleman prohibiting Coleman from licensing the Coleman name for recreational vehicles to companies other than Fleetwood.  At the conclusion of trial, on December 16, 2004, the jury awarded monetary damages against Fleetwood on Coleman’s counterclaim in the amount of $5.2 million.  On January 21, 2005, the Court granted Coleman’s request for treble damages, making the total amount of the award approximately $14.6 million.  A charge to record this award is reflected in the Company’s results for the third fiscal quarter of 2005.  A final judgment has not yet been entered, and hence payment is not yet due.  In addition, payment will be stayed pending Fleetwood’s intent to appeal, although Fleetwood would be required to post a bond for the full amount of the judgment.  Coleman is also entitled to certain attorney’s fees and costs, and a hearing regarding that issue is anticipated in the near future.  We are presently engaged in constructive discussions with the new leadership and ownership team at Coleman, but if we are not able to enter into an acceptable agreement, then we would certainly expect to pursue our appellate remedies.

 

15



 

Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Special Note Regarding Forward-Looking Statements

 

This Quarterly Report on Form 10-Q contains statements that may constitute “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934 (Exchange Act).  Forward-looking statements regarding future events and the future performance of the Company involve risks and uncertainties that could cause actual results to differ materially.  These risks and uncertainties include, without limitation, the following items:

 

             the cyclical nature of both the manufactured housing and recreational vehicle industries;

             ongoing weakness in the manufactured housing market;

             continued acceptance of the Company’s products;

             the potential impact on demand for Fleetwood’s products as a result of changes in consumer confidence levels;

             expenses and uncertainties associated with the introduction and manufacturing of new products;

             the effect of global tensions on consumer confidence;

             the future availability of manufactured housing retail financing as well as housing and RV wholesale financing;

             exposure to interest rate and market changes affecting certain of the Company’s assets and liabilities;

             availability and pricing of raw materials;

             changes in retail inventory levels in the manufactured housing and recreational vehicle industries;

             competitive pricing pressures;

             the ability to attract and retain quality dealers, executive officers and other personnel;

             the Company’s ability to successfully meet its obligations with respect to Section 404 of the Sarbanes-Oxley Act; and

             the Company’s ability to obtain financing needed in order to execute its business strategies.

 

Although management believes that the expectations reflected in the forward-looking statements are reasonable, we cannot guarantee future results, levels of activity, performance or achievements.  Undue reliance should not be placed on these forward-looking statements, which speak only as of the date of this report.  Fleetwood undertakes no obligation to publicly release the results of any revisions to these forward-looking statements that may arise from changing circumstances or unanticipated events.  Additionally, other risks and uncertainties are described in our Annual Report on Form 10-K for the fiscal year ended April 25, 2004, filed with the Securities and Exchange Commission, under “Item 1. Business,” including the section therein entitled “Risks Relating to Our Business,” and “Item 7. Management’s Discussion and Analysis of Results of Operations and Financial Condition,” including the section therein entitled “Business Outlook.”

 

Overview

 

We are one of the nation’s leading manufacturers of recreational vehicles and a leading producer and retailer of manufactured housing.  The RV Group or segment consists of the motor home and towable divisions.  The Housing Group or segment consists of the wholesale manufacturing and retail divisions.  We also provide financial services through our HomeOne Credit Corp. finance subsidiary and operate a number of supply subsidiaries.

 

In fiscal 2003 and 2004, we sold 57,069 and 60,097 recreational vehicles, respectively.  In calendar 2004, we had a 15.3 percent share of the overall recreational vehicle market, consisting of a 17.9 percent share of the motor home market, and a 14.7 percent share of the towable market.

 

In fiscal 2003 and 2004, we shipped 22,176 and 20,859 manufactured homes, respectively, and were the second largest producer of HUD-Code homes in the United States in terms of units sold.  In calendar 2004, we had a 17.6 percent share of the manufactured housing wholesale market.

 

Our business began in 1950 producing travel trailers and quickly evolved to factory-built homes. We re-entered the recreational vehicle business with the acquisition of a travel trailer operation in 1964. Our manufacturing activities are conducted in 16 states within the U.S., and in one province of Canada. We distribute our manufactured products primarily through a network of independent dealers throughout the United States and Canada. In fiscal 1999, we entered the manufactured housing retail business through a combination of key acquisitions and internal development of new retail sales centers.  At the end of the most recent fiscal quarter, we operated 130 retail sales locations in 21 states, and were the third largest retailer of manufactured homes in the United States.

 

16



 

Critical Accounting Policies

 

Our financial statements are prepared in accordance with U.S. generally accepted accounting principles.  This requires us to make estimates and assumptions that affect the amounts reported in the financial statements and related notes.  We evaluate these estimates and assumptions on an ongoing basis using historical experience and various other factors that we believe are reasonable under the circumstances.  The results of these estimates form the basis for making judgments about the carrying values of assets and liabilities.  Actual results could differ from these estimates under different assumptions or conditions.

 

The following is a description of our critical accounting policies, several of which reflect our more significant judgments and estimates and could potentially result in materially different results under different assumptions and conditions.

 

Revenue Recognition

 

Revenue for manufacturing operations in both the RV and housing businesses is generally recorded when all of the following conditions have been met:

 

             an order for a product has been received from a dealer;

             written or verbal approval for payment has been received from the dealer’s flooring institution;

             a common carrier signs the delivery ticket accepting responsibility for the product as agent for the dealer; and

             the product is removed from Fleetwood’s property for delivery to the dealer who placed the order.

 

Most manufacturing sales are made on cash terms, with most dealers financing their purchases under flooring arrangements with banks or finance companies. Products are not ordinarily sold on consignment; dealers do not ordinarily have the right to return products; and dealers are typically responsible for interest costs to floorplan lenders. On average, we receive payments from floorplan lenders on products sold to independent dealers within 15 days of the invoice date.

 

For retail sales from Company-owned stores in the Housing Group, we recognize revenue when the home has been delivered, set up and accepted by the consumer, risk of ownership has been transferred and funds have been received either from the finance company or the homebuyer.

 

Warranty

 

We provide customers of our products with a warranty covering defects in material or workmanship for periods ranging from one to two years, with longer warranties on certain structural components. We record a liability based on our best estimate of the amounts necessary to settle future and existing claims on products sold as of the balance sheet date. Factors we use in estimating the warranty liability include a history of units sold to customers, the average cost incurred to repair a unit and a profile of the distribution of warranty expenditures over the warranty period. A significant increase in dealer shop rates, the cost of parts or the frequency of claims could have a material adverse impact on our operating results for the period or periods in which such claims or additional costs materialize.

 

Insurance Reserves

 

Generally, we are self-insured for health benefit, workers’ compensation, products liability and personal injury insurance. Under these plans, liabilities are recognized for claims incurred (including those incurred but not reported), changes in the reserves related to prior claims and an administration fee. At the time a claim is filed, a liability is estimated to settle the claim. The liability for workers’ compensation claims is guided by state statute. Factors considered in establishing the estimated liability for products liability and personal injury claims are the nature of the claim, the geographical region in which the claim originated, loss history, severity of the claim, the professional judgment of our legal counsel, and inflation. Any material change in the aforementioned factors could have an adverse impact on our operating results. We maintain excess liability insurance with outside insurance carriers to minimize our risks related to catastrophic claims.

 

17



 

Deferred Taxes

 

Deferred tax assets and liabilities are determined based on temporary differences between income and expenses reported for financial reporting and tax reporting. We are required to record a valuation allowance to reduce our net deferred tax assets to the amount that we believe is more likely than not to be realized. In assessing the need for a valuation allowance, we historically have considered all positive and negative evidence, including scheduled reversals of deferred tax liabilities, prudent and feasible tax planning strategies, projected future taxable income and recent financial performance. Since we have had cumulative losses in recent years, the accounting guidance suggests that we should not look to future earnings to support the realizability of the net deferred tax assets. As a result, we concluded that a partial valuation allowance against our deferred tax assets was appropriate.  Accordingly, as of fiscal year-end 2004, we recognized a valuation allowance that reduced the carrying amount of the net deferred tax assets to $74.8 million.  The book value of the net deferred tax assets was supported by the availability of various tax strategies which, if executed, were expected to generate sufficient taxable income to realize the remaining assets.  We continue to believe that the combination of all positive and negative factors will enable us to realize the full value of the deferred tax assets; however, it is possible that the extent and availability of tax planning strategies will change over time and impact this evaluation.  If, after future assessments of the realizability of our deferred tax assets, we determine that an adjustment is required, we would record the provision or benefit in the period of such determination. As of January 23, 2005, the carrying amount of the net deferred tax assets was $74.8 million, unchanged from year-end.

 

Repurchase Commitments

 

Producers of recreational vehicles and manufactured housing customarily enter into repurchase agreements with lending institutions that provide wholesale floorplan financing to independent dealers.  Our agreements generally provide that, in the event of a default by a dealer in its obligation to these credit sources, we will repurchase vehicles or homes sold to the dealer that have not been re-sold to the retail customer.  With most repurchase agreements our obligation ceases when the amount for which we are contingently liable to the lending institution has been outstanding for more than 12, 18 or 24 months, depending on the terms of the agreement.  The contingent liability under these agreements approximates the outstanding principal balance owed by the dealer for units subject to the repurchase agreement less any scheduled principal payments waived by the lender.  Although the maximum potential contingent repurchase liability approximated $165 million for inventory at manufactured housing dealers and $544 million for inventory at RV dealers as of January 23, 2005, the risk of loss is reduced by the potential resale value of any products that are subject to repurchase, and is spread over numerous dealers and financial institutions.  The gross repurchase obligation will vary depending on the season and the level of dealer inventories.  Typically, the fiscal third quarter repurchase obligation is greater than other periods due to higher dealer inventories.  The RV repurchase obligation is significantly greater than the manufactured housing obligation due to a higher average cost per motor home and more units in dealer inventories.  Past losses under these agreements have not been significant and lender repurchase demands have been funded out of working capital.  We have had the following repurchase activity:

 

 

 

39 Weeks Ended

 

Fiscal Years

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

2004

 

2003

 

2002

 

 

 

(Dollars in millions)

 

 

 

 

 

 

 

 

 

 

 

 

 

Units

 

105

 

118

 

177

 

182

 

417

 

 

 

 

 

 

 

 

 

 

 

 

 

Repurchase amount

 

$

3.5

 

$

2.1

 

$

3.7

 

$

4.4

 

$

10.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Loss recognized

 

$

0.5

 

$

0.5

 

$

0.6

 

$

 

$

2.1

 

 

18



 

Results of Operations

 

The following table sets forth certain statements of operations data expressed as a percentage of net sales for the periods indicated:

 

 

 

13 Weeks Ended

 

39 Weeks Ended

 

 

 

Jan. 23, 2005

 

Jan. 25, 2004

 

Jan. 23, 2005

 

Jan. 25, 2004

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

100.0

%

100.0

%

100.0

%

100.0

%

Cost of products sold

 

83.9

 

82.2

 

81.9

 

81.8

 

 

 

 

 

 

 

 

 

 

 

Gross profit

 

16.1

 

17.8

 

18.1

 

18.2

 

Operating expenses

 

21.8

 

18.0

 

18.0

 

16.6

 

Financial services expenses

 

.4

 

.3

 

.3

 

.2

 

Other, net

 

2.4

 

(.7

)

.7

 

(.2

)

 

 

 

 

 

 

 

 

 

 

Operating income (loss)

 

(8.5

)

.2

 

(.8

)

1.6

 

Other income (expense)

 

 

 

 

 

 

 

 

 

Investment income

 

.2

 

.1

 

.1

 

.1

 

Interest expense

 

(1.4

)

(2.0

)

(1.1

)

(1.8

)

Other, net

 

 

 

(.1

)

 

 

 

 

 

 

 

 

 

 

 

Net loss before income taxes

 

(9.7

)

(1.6

)

(1.9

)

(.1

)

Provision for income taxes

 

.1

 

(.1

)

(.1

)

(.1

)

 

 

 

 

 

 

 

 

 

 

Net loss

 

(9.7

)%

(1.7

)%

(2.0

)%

(.2

)%

 

Current Quarter Compared to Corresponding Quarter of Last Year

 

Consolidated Results:

 

The following table presents consolidated net sales by segment for the periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

13 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RV

 

$

342,591

 

60.6

 

$

410,006

 

68.6

 

$

(67,416

)

(16.4

)

Housing

 

207,426

 

36.7

 

176,540

 

29.5

 

30,886

 

17.5

 

Supply

 

12,711

 

2.3

 

9,756

 

1.6

 

2,955

 

30.3

 

Financial Services

 

2,188

 

.4

 

1,448

 

.2

 

740

 

51.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

564,916

 

100.0

 

$

597,750

 

100.0

 

$

(32,835

)

(5.5

)

 

Consolidated revenues fell 5.5 percent based on a 16.4 percent reduction of sales in the RV Group, partially offset by 17.5 percent growth in Housing Group sales.  The Housing Group has continued to build market share, and certain regions of the country have generated improved wholesale revenues, although the retail business continues to underperform.  The RV Group suffered declines in both motor home and towable sales, although underlying retail sales of RV units are at similar levels to the prior year.

 

Gross margin weakened from 17.8 percent to 16.1 percent of sales due, in part, to a shift towards lower-margin travel trailer products, a loss of operating leverage caused by lower-than-expected RV sales, especially in the towable division, but also due to the start-up costs of two new housing plants and the initiation of second-shift operations at two additional plants.

 

Operating expenses, which include selling, warranty and service, and general and administrative expenses, rose $15.7 million in the third quarter, and increased as a percentage of sales from 18.0 percent to 21.8 percent.  The increase as a percentage of sales from the prior year was primarily due to an $8.1 million increase in warranty and service expenses relating to both the RV and Housing

 

19



 

businesses.  A $6.8 million increase in general and administrative costs was the result, in part, of greater investment in product development, as well as higher corporate expenses related to a new RV timeshare venture and the increased costs of ongoing system upgrades.

 

Other operating expenses increased by $17.6 million this quarter compared to the prior year.  This increase over the prior year was attributable primarily to a legal charge relating to the $14.6 million judgment awarded to Coleman as part of a dispute over the use of the “Coleman” brand name.  This ongoing litigation is further discussed in Part II, Item 1.

 

The resulting loss from operations for the third quarter was $48.3 million compared to income of $1.4 million in the prior year.

 

Other expense, net, consists of interest income and expense, which decreased to $6.8 million in the third quarter compared to $11.2 million in the prior year.  During the first quarter, we completed various transactions related to the call for redemption of certain convertible preferred securities.  The retirement of these interest-bearing securities explains most of this decrease, partially offset by interest expense on the $100 million of senior subordinated convertible debentures issued in December 2003.

 

Overall, there is no federal provision because we have a net operating loss carryforward and have recorded a partial valuation allowance against the net deferred tax asset.  Any tax provision (benefit) relates to current state or foreign taxes.

 

Recreational Vehicles:

 

The following table presents RV Group net sales by division for the periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

13 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor homes

 

$

231,073

 

67.4

 

$

272,471

 

66.5

 

$

(41,398

)

(15.2

)

Towables

 

111,518

 

32.6

 

137,535

 

33.5

 

(26,018

)

(18.9

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

342,591

 

100.0

 

$

410,006

 

100.0

 

$

(67,416

)

(16.4

)

 

Recreational vehicle sales decreased by 16.4 percent when compared to last year’s January quarter.  Motor home sales decreased by 15.2 percent to $231.1 million compared to $272.5 million in the prior year.  Retail motor home sales by our dealers for the quarter improved by 6 percent compared with the prior year and retail market share remained constant at 17.9 percent in calendar 2004 and 2003.  Dealer inventories of motor homes remained flat, both on a year-over-year basis and compared to the prior quarter.  Dealer inventories were still increasing during the third quarter of fiscal 2004, which accounted for most of the additional wholesale shipments during that period when compared to the current year.  Sales incentives, which are deducted from revenues, did increase on a year-over-year basis, although the Company elected not to pursue quarter-end discounting on motor homes as in prior quarters.  This also had a negative impact on sales.  Resulting dealer inventories remain at reasonable levels.

 

Towable sales declined by 18.9 percent to $111.5 million versus $137.5 million in the prior year.  As discussed in prior quarters, towable sales remain sluggish in part because of the delayed introduction of new 2005 travel trailer models, which began towards the end of the second quarter whereas competitors’ products were introduced earlier in the year.  Product upgrades and introductions are expected to continue throughout the year, including ongoing rationalization of floorplans and options that should reduce product complexity and improve manufacturing efficiencies.  Current sales continue to be impacted pending these changes taking full effect and the strength of our dealer distribution, particularly in the central regions of the country, has been adversely affected.  Market share in the travel trailer segment has consequently decreased from 12.7 percent in calendar 2003 to 11.7 percent in 2004.  Towable sales were further impacted by a decline of 29.5 percent in folding trailer sales from the prior year to $16.2 million due to ongoing dealer concerns regarding the outcome of the Coleman litigation and continued industry weakness in this segment.

 

Gross margin decreased from 14.2 percent to 11.0 percent.  Retail sales incentives, which are deducted from revenues, increased by $5.6 million when compared with the prior year, reflecting softening market conditions and discounting initiatives to reduce towable inventories.  Production of lower-margin travel trailers to satisfy government agency orders were also a factor, as were rising commodity costs combined with inefficient materials utilization.  Also, production schedules were adjusted towards the end of our third quarter in response to lower sales and contributed to lower labor efficiency.

 

Operating expenses for the RV Group were $7.3 million higher and increased as a percentage of sales from 11.9 percent in the prior year to 16.4 percent for the current period.  The dollar increase was mainly due to increased warranty costs, higher investment in product development and an increased allocation of corporate costs.  Other operating costs increased due to the $14.6 million Coleman judgment.

 

20



 

The RV Group incurred a $33.5 million operating loss compared to a $9.5 million profit in the prior year.  Motor home operating income decreased to $0.9 million in the third quarter as a result of lower sales and higher operating expenses.  The towable division incurred an operating loss of $34.4 million, including the Coleman litigation charge, in the current quarter compared to the prior year’s loss of $4.6 million.  To improve capacity utilization, we have closed two travel trailer plants that should result in improved operating leverage.

 

Manufactured Housing:

 

The following table presents Housing Group net sales by division for the periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

13 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wholesale

 

$

183,734

 

88.6

 

$

143,017

 

81.0

 

$

40,717

 

28.5

 

Retail

 

53,567

 

25.8

 

66,937

 

37.9

 

(13,370

)

(20.0

)

Intercompany

 

(29,875

)

(14.4

)

(33,414

)

(18.9

)

3,539

 

(10.6

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

207,426

 

100.0

 

$

176,540

 

100.0

 

$

30,886

 

17.5

 

 

Results for the wholesale division include sales to our retail division.  Transactions between these operating divisions are eliminated in consolidation, including any intercompany profit in retail division inventory.

 

Housing Group revenues for the quarter increased by 17.5 percent to $207.4 million; however, the operating loss for the quarter widened to $14.0 million compared to a loss of $10.0 million in the prior year.  The change in the amount of intercompany profit that is eliminated on retail inventory adversely affected operating results by $0.6 million this quarter compared to a benefit of $0.5 million in the prior year, a negative $1.2 million variance.  This change was caused by the recent stabilization of retail inventories, whereas, in the prior year, inventories were declining as part of efforts to reduce aged inventories.

 

Wholesale Operations:

 

Manufactured homes are sold as single-section or multi-section units.  Multi-section units typically are built in two, three or four sections.  The improvement in sales reflects both higher home sales and average selling price per home.  Manufacturing unit volume increased 20 percent to 5,533 homes.  The total number of sections sold also increased by 20 percent from last year to 9,619.  The Company has outperformed average industry growth and has increased market share from 15.0 percent in calendar 2003 to 17.6 percent in 2004.  Market conditions in certain regions of the country appear to be showing signs of a recovery and backlogs for these regions are much improved from a year ago.  Some of the traditionally strong manufactured housing markets, such as Texas and parts of the Southeast, continue to deteriorate.  Despite overall improvements in Company sales, the underlying manufactured housing market continued to be adversely affected by limited availability of retail financing and competition from repossessed units, as well as competition from conventional builders due to low mortgage rates.

 

Gross profit margins decreased to 21.2 percent from 21.7 percent.  A shift to more complex products improved material cost percentages but this was offset by higher labor costs.  Second shifts were added at two locations in response to the regional improvements in demand noted earlier.  The additional operating costs to initiate these operations and the reopening of two idle facilities explained a significant portion of the gross margin decrease.

 

Operating expenses increased $9.6 million but remained flat as a percentage of sales.  Warranty and service costs increased by 1.0 percent as a percentage of sales.  The underlying warranty claims have remained stable; however, a reduction to the warranty reserve in the prior year following a period of sustained cost reductions has negatively impacted the comparison.  General and administrative costs increased by $4.8 million over the prior year.  The reopening of two idle plants as well as the addition of a second shift to two plant operations contributed to the increase, along with a higher allocation of corporate costs.

 

The wholesale division operating loss of $4.4 million, before adjusting for intercompany profit, was $1.7 million greater than the prior year due to the lower gross margin percentage and the higher warranty and service and general and administrative costs.

 

Retail Operations:

 

Retail housing revenues fell by 20 percent in the third quarter to $53.6 million on a 31 percent decrease in unit sales.  The sale of more multi-section homes contributed to the higher selling price per home.  A disproportionate number of our retail sales stores are located in manufactured housing markets that are underperforming the overall industry.  Additionally, significant changes were made to the

 

21



 

retail sales organization, primarily during the second quarter, that disrupted near-term results but which the Company expects will enhance sales over the longer term.  Gross margin improved from 19.4 percent in the prior year to 20.1 percent for the third quarter, in part due to prior year sales of aged inventory.  The retail division incurred an operating loss of $9.0 million for the current quarter compared to a loss of $7.8 million a year ago.  The operating loss was higher than the prior year mainly due to the lower sales volume and flat operating expenses.  Interest expense on inventory financing increased from $473,000 to $629,000.

 

Supply Operations:

 

The Supply Group contributed gross third quarter revenues of $50.8 million compared to $49.0 million a year ago, of which $12.7 million and $9.8 million, respectively, were sales to third party customers.  Operating income decreased from $2.9 million in the prior year to $0.6 million in the current quarter.  These results were affected by a $2.3 million gain from the sale of a timber operation in the current quarter and a $3.6 million gain from the sale of a drapery operation in the prior year, as well as the amounts of internal rebates.

 

Current Year-to-Date Compared to Corresponding Period of Last Year

 

Consolidated Results:

 

The following table presents consolidated net sales by segment for the nine-month periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

39 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RV

 

$

1,278,574

 

63.8

 

$

1,296,557

 

67.6

 

$

(17,984

)

(1.4

)

Housing

 

677,906

 

33.8

 

591,177

 

30.8

 

86,729

 

14.7

 

Supply

 

42,943

 

2.1

 

27,450

 

1.4

 

15,493

 

56.4

 

Financial Services

 

5,934

 

.3

 

3,440

 

.2

 

2,494

 

72.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

2,005,357

 

100.0

 

$

1,918,624

 

100.0

 

$

86,732

 

4.5

 

 

Consolidated revenues rose 4.5 percent based on a 14.7 percent improvement in Housing Group sales and a 1.4 percent decline in RV sales.  Despite improved motor home sales, a significant decline in towable revenues drove the overall decrease in RV sales.  The Housing Group outperformed a sluggish market, in part due to sales to community and park operators as well as weather-related sales in the Southeast.

 

Gross margin decreased slightly from 18.2 percent to 18.1 percent of sales mainly due to a shift to higher-margin products, particularly in the motor home division, and higher production volumes that generated manufacturing efficiencies in the wholesale housing division.

 

Operating expenses, which include selling, warranty and service and general and administrative expenses, rose $40.8 million in the first nine months, and increased as a percentage of sales from 16.6 percent to 18.0 percent.  The increase as a percentage of sales from the prior year was due to an increase in warranty and service expense of $18.8 million.  Selling expenses increased $5.6 million, primarily due to higher sales and the cost of dealer support initiatives.  The $16.5 million increase in general and administrative costs related in part to greater investment in product development, workers’ compensation insurance, expenses related to a new RV timeshare venture and the increased costs of ongoing system upgrades.

 

Other operating expenses increased by $18.5 million compared to the prior year.  This increase is attributable primarily to a legal charge relating to the $14.6 million judgment awarded to Coleman as part of a dispute over the use of the “Coleman” brand name.  This ongoing litigation is further discussed in Part II, Item 1.  The prior year period includes a $3.6 million gain relating to the sale of a drapery operation.

 

The resulting loss from operations for the first nine months was $16.5 million compared to income of $30.0 million in the prior year.

 

Other expense, net, for the first nine months was $22.1 million compared to $31.9 million in the prior year.  During the first quarter, we completed various transactions related to the call for redemption of certain convertible preferred securities.  The retirement of these securities, partially offset by interest expense on the $100 million of senior subordinated convertible debentures issued in December 2003, contributed to a $11.4 million reduction of interest expense for the first nine months when compared to the prior year.  Other expense, net, also includes a premium of $1.6 million paid in excess of interest accrued on the convertible preferred securities related to either the 3 percent redemption premium or privately negotiated incentive payments to convert certain holdings prior to the redemption date.

 

22



 

Overall, there is no federal provision because we have a net operating loss carryforward and have recorded a partial valuation allowance against the net deferred tax asset.  The current year’s tax provision results from state tax liabilities in several states with no offsetting tax benefits in other states, such as Texas, where losses were the highest.

 

Recreational Vehicles:

 

The following table presents RV Group net sales by division for the nine-month periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

39 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor homes

 

$

851,282

 

66.6

 

$

803,365

 

62.0

 

$

47,917

 

6.0

 

Towables

 

427,292

 

33.4

 

493,192

 

38.0

 

(65,901

)

(13.4

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

1,278,574

 

100.0

 

$

1,296,557

 

100.0

 

$

(17,984

)

(1.4

)

 

Recreational vehicle sales declined 1.4 percent to $1.28 billion in the first nine months, compared to $1.30 billion for the prior year.  Motor home sales increased by 6.0 percent to $851.3 million compared to $803.4 million in the prior year.  Dealer inventories have stabilized which meant that shipments in the most recent quarter did not benefit from the expansion of dealers’ inventories, as in the prior year.  Underlying retail sales have continued to improve while market share has remained constant.  Towable sales declined by 13.4 percent to $427.3 million versus $493.2 million in the prior year, in part because of the delayed introduction of our new 2005 travel trailer models that began late in the second quarter, whereas competitive products were introduced earlier in the year.  This has adversely affected the strength of our dealer distribution in the central region of the country, which has underperformed relative to other regions.  Towable results also incorporate the impact of a 14.6 percent decline of folding trailer sales from the prior year to $65.9 million due to dealer concerns regarding the outcome of the Coleman litigation and continued industry weakness in this segment.

 

Gross margin decreased from 14.2 percent to 13.5 percent.  Materials and labor costs were impacted by manufacturing inefficiencies for towable products and by higher commodity costs, although sales surcharges provided some relief.  Higher retail sales incentives also contributed to the decrease, partially offset by a shift towards higher-priced motor home products.

 

Operating expenses for the RV Group were $39.1 million higher and increased as a percentage of sales from 11.0 percent in the prior year to 14.2 percent for the current period.  The dollar increase was mainly due to the charge for the Coleman litigation, as well as higher selling expenses related to marketing initiatives to support dealer sales promotions, increased warranty and service costs, higher investment in product development, and increased allocation of corporate costs.

 

The RV Group incurred a $9.3 million operating loss, compared to income of $41.6 million in the prior year.  Motor home operating income decreased 19.5 percent to $32.9 million in the first nine months as a result of higher warranty and general and administrative costs.  The towable division incurred an operating loss of $42.2 million in the first nine months, compared to the prior year’s income of $734,000, primarily due to the charge for the Coleman litigation, lower sales, higher retail sales incentives and manufacturing inefficiencies.

 

Manufactured Housing:

 

The following table presents Housing Group net sales by division for the nine-month periods ended January 23, 2005 and January 25, 2004 (amounts in thousands):

 

 

 

39 Weeks Ended

 

 

 

 

 

 

 

 

 

% of

 

 

 

% of

 

Change

 

 

 

Jan. 23, 2005

 

Net Sales

 

Jan. 25, 2004

 

Net Sales

 

Amount

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wholesale

 

$

593,298

 

87.5

 

$

493,826

 

83.5

 

$

99,472

 

20.1

 

Retail

 

184,900

 

27.3

 

194,272

 

32.9

 

(9,372

)

(4.8

)

Intercompany

 

(100,292

)

(14.8

)

(96,921

)

(16.4

)

(3,371

)

3.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

677,906

 

100.0

 

$

591,177

 

100.0

 

$

86,729

 

14.7

 

 

Results for the wholesale division include sales to our retail division.  Transactions between these operating divisions are eliminated in consolidation including any intercompany profit in retail division inventory.

 

23



 

Housing Group revenues for the first nine months increased by 14.7 percent to $677.9 million, generating an operating loss of $8.8 million compared to a loss of $18.5 million in the prior year, after deducting the changes in intercompany profit on retail inventory within each period of $(783,000) and $915,000, respectively.

 

Wholesale Operations:

 

The improvement in sales reflects both higher home sales and average selling price per home.  Manufacturing unit volume increased 18 percent to 18,277 homes.  The total number of sections sold increased by 10 percent from last year to 30,814, as a result of higher sales combined with a shift in sales mix to more single-section homes.  This shift and the overall sales increase were attributable, in part, to sales to hurricane victims in the Southeast and to community and park operators, combined with improvements in market share.  Despite the positive effect of weather-related sales and improved market conditions in certain regions, the underlying manufactured housing market continued to be adversely affected by limited availability of retail financing and competition from repossessed units, as well as competition from conventional builders due to low mortgage rates.

 

Gross profit margins increased from 22.6 percent to 23.2 percent, due in part to manufacturing efficiencies caused by the higher production volume, especially during the second quarter.

 

Operating expenses increased $17.8 million but improved by .6 percent as a percentage of sales. The wholesale division operating profit of $13.4 million, before adjusting for intercompany profit, was $8.1 million higher than the prior year due to higher sales and gross margins and lower operating costs as a percentage of sales.

 

Retail Operations:

 

Retail housing revenues fell by 4.8 percent in the first nine months to $184.9 million on a 16 percent decrease in unit sales.  The differing percentage declines are primarily the result of higher average selling prices per unit compared to the prior period.  Gross margin increased from 20.0 percent to 20.5 percent, despite ongoing efforts to reduce aged inventory earlier in the fiscal year.  The retail division incurred an operating loss of $21.4 million for the first nine months compared to a loss of $24.7 million a year ago.  The operating loss was lower than the prior year mainly due to decreased operating expenses and improved margins offset by lower sales.  Interest expense on inventory financing increased slightly from $1.5 million to $1.7 million.

 

Supply Operations:

 

The Supply Group contributed revenues of $180.1 million for the first nine months compared to $150.7 million in the prior year, of which $42.9 million and $27.4 million, respectively, were sales to third party customers.  Operating income fell by $714,000.

 

Business Outlook

 

The extended period of robust growth in wholesale shipments for the motor home industry appears to be moderating.  Dealer inventory levels are stabilizing at reasonable levels; consequently, third quarter shipments did not benefit from expanding dealer inventories as in the prior year and in-house finished goods inventories are still higher than ideal levels.  Underlying retail unit sales increased 6 percent in the third quarter, leading us to believe that we are well poised for this year’s selling season for motor homes.  Our market share remained constant in calendar 2004 and, as previously announced, we believe that the potential for further inroads in 2005 has been generated by innovations such as the full-wall slide and the re-initiation of Class C motor homes for East Coast distribution.

 

Towable shipments have been slower than expected in recent quarters.  As previously discussed, a number of 2005 travel trailer products were not introduced until late in 2004.  We have been unable to consistently balance content with value and have often exceeded price points sought by customers.  These issues have been compounded by excess capacity, as well as products and floorplans that have been overly complex to manufacture, contributing to additional warranty costs.  These factors have adversely affected the strength of our dealer distribution, particularly in the central part of the country.

 

Initiatives to reverse these trends have been underway for some time but progress from these actions has not materialized as soon as we had expected.  Product introductions, including additions in the ultra-lite category, were rolled out toward the end of calendar 2004.  Additional products, including an offering in the hybrid class, as well as further product upgrades and rationalizations, will continue to be released throughout 2005.  We have moved aggressively to right-size capacity and inventories and have recently announced the closure of a second plant.  Quality processes have been overhauled for the entire RV business and although improvements are already apparent in our finished products, the financial benefits will only be realized over the longer term.  Finally, we have renewed our focus on dealer development activities in order to address a decline in the strength of our distribution network for travel trailers, especially in the central United States.

 

Our goal is to restore manufacturing efficiencies within the towable division in the near term and we believe that our efforts, over the longer term, will be rewarded by improved shipments and a rebound in market share.

 

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Favorable demographics suggest sustainable growth will likely be realized for our RV product line through the end of the decade as baby boomers begin to reach the age brackets that historically have accounted for the bulk of retail RV sales.  Additionally, younger buyers are also becoming interested in the RV lifestyle.  Recently we announced the introduction of Fleetwood Vacation Club, a venture that will bring the timeshare concept to RVs on a national scale.  The execution of that business model is still in its infancy but club memberships will offer the right to use motor homes over a 10-year period.  Memberships are intended to be sold primarily through franchises with selected RV dealers and others.  We are beginning to engage in discussions regarding the sales of franchises in some states and currently anticipate membership sales to begin this summer.

 

Conditions in the manufactured housing market have been in decline since 1999. Competition from repossessed homes, more stringent lending standards, relatively high retail interest rates for manufactured housing and a shortage of retail financing have adversely affected the industry.  Industry home shipments for calendar 2004 were flat compared to the prior year, and included shipments relating to hurricane damage in the Southeast.  Overall, the industry has stabilized and is even showing some early signs of improving, but market conditions by region are mixed.  Some markets, typically those that were less affected by high repossession levels and retail financing losses, such as certain parts of the West and Florida, are showing signs of a sustained recovery, while more traditional manufactured housing markets, such as Texas and parts of the Southeast, continue to deteriorate.

 

There are indications that inventories of foreclosed homes are declining.  However, we expect to continue to compete with sales of repossessed homes in the near term.  New or existing lenders have begun providing more manufactured housing retail financing, although in limited amounts and using more stringent underwriting practices and higher interest rates than a traditional site-built mortgage.  Depending on the extent of the financing actually generated, including that financing made available through Fleetwood’s own HomeOne Credit Corp. finance subsidiary, it is anticipated that manufactured housing industry conditions should improve, albeit slowly.  We will also continue to pursue other opportunities, such as sales to community and park operators.  Longer term, the demand for affordable housing is expected to grow as a result of increased immigration and as greater numbers of baby boomers reach retirement age.  Improvements in engineering and design continue to position manufactured homes as viable options in meeting the demands for affordable housing in new markets, such as suburban and inner-city sites, as well as in existing markets such as rural areas and in manufactured housing communities and parks.

 

Fleetwood continues to make investments in its own future.  During this fiscal year, we have directed significant resources to product development, strategic marketing, information technology, and other new initiatives.  We believe that these investments will be rewarded over the longer term.

 

We now expect to incur a loss in the fourth quarter of fiscal 2005, primarily due to lower production levels than we previously projected for RVs, as well as the ongoing rationalization of the towable division.

 

Liquidity and Capital Resources

 

We use external funding sources, including the issuance of debt and equity instruments, to supplement working capital, fund capital expenditures and meet internal cash flow requirements on an as-needed basis.  Cash totaling $154.8 million was used in operating activities during the first nine months of fiscal 2005 compared to a use of cash of $98.5 million for the similar period one year ago.  Most of these funds were used for working capital, primarily inventory and receivables, as well as to generate finance receivables that funded retail home sales.  Loan originations have been re-characterized this quarter as cash used in operating activities rather than investing activities, as was previously the case.  This change of presentation is intended to acknowledge that cash is not received for the portion of the retail loan that is funded by HomeOne.  Generally, the loan does create additional borrowing capacity under our warehouse line of credit, however.  Receivables increased by $24.0 million due to higher sales near quarter-end.  Inventories grew by $100.0 million during the seasonally slow third quarter.  A component of the buildup in raw materials and work-in-progress inventory relates to the additional paint facilities that were added at two of our motor home plants.  A significant portion of the finished goods increase relates to lower-than-expected motor home and towable sales, particularly at the end of the second quarter that carried over to the third quarter.  Inventories at the end of the third quarter are at a seasonal high in anticipation of the upcoming selling season; however, finished goods inventories currently exceed desirable levels.  Spring sales and adjustments to production levels are expected to substantially correct inventory levels by year end.

 

Capital expenditures for the first nine months were $28.6 million compared to $16.4 million in the prior year.  The completion of two state-of-the-art paint facilities accounted for the largest component of these expenditures.

 

Short-term borrowings increased by $82.3 million during the first nine months of the year.  Borrowings under the secured credit facility increased by $53.6 million to $59.4 million to finance the seasonal increase in finished goods inventory.  In the prior year, borrowings on the facility decreased by $16.1 million following the issuance of $100 million of long-term debt.  During the same current period, the finance subsidiary increased borrowings under the warehouse line of credit in the amount of $27.1 million.

 

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HomeOne had an outstanding balance on this line, which expires on March 15, 2005, of $31.8 million as of quarter end.  Although documentation is still being finalized, the parties have agreed in principal to renew the facility in the normal course of business.  However, no assurance can be made that we will be successful in our efforts to either finalize the renewal or obtain a similar facility.

 

The amount outstanding under the convertible subordinated debentures decreased by $62.6 million to $210.1 million during the first nine months.  In the first quarter, we paid $22.2 million in cash to redeem a portion of these securities and the remaining $40.4 million were converted to common stock.

 

The $6.1 million increase in long-term debt related primarily to the long-term portion of a five-year capital lease for RV manufacturing equipment at the new paint facilities valued at approximately $7.8 million.  The lease arrangement is collateralized by a secured interest in the equipment and certain real estate.

 

Capital expenditures for the next 12 months are estimated to be $40 million.  As discussed in more detail in footnote 12 to the condensed consolidated financial statements, we expect to make a prepayment of approximately $20 million in rent on 22 manufactured housing retail stores during the fourth quarter.

 

At the end of the fiscal quarter, cash and marketable securities totaled $29.4 million, a reduction of $94.4 million from fiscal year end.  We believe the combination of our current holdings of cash and short-term marketable investments, estimated future cash flows from operations and credit facilities, as amended, will be sufficient to satisfy our foreseeable cash requirements for the next 12 months.

 

Contracts and Commitments

 

Payment obligations for long-term debt, capital leases, operating leases and purchase obligations have not changed significantly from those disclosed at the end of the second quarter.

 

Off-Balance Sheet

 

We describe our aggregate contingent repurchase obligation as well as other off-balance sheet obligations at footnote 12 to our consolidated condensed financial statements and, as to repurchase commitments, under Critical Accounting Policies described earlier in this Item 2, Management’s Discussion and Analysis of Financial Condition and Results of Operations.

 

Under the senior credit facility, Fleetwood Enterprises, Inc. is a guarantor of the borrowings of Fleetwood Holdings, Inc. (FHI) and Fleetwood Retail Corp. (FRC).  FHI includes the manufacturing wholly owned subsidiaries and FRC includes the retail housing subsidiaries.  Only the FRC parent company, however, and seven of the retail subsidiaries are included with FHI as borrowers under the loan and covered under the guarantee.  In addition, Fleetwood Enterprises, Inc. guarantees FRC’s floorplan obligation to Textron Financial Corporation and Bombardier Capital pursuant to FRC’s wholesale financing agreement with the two flooring institutions.

 

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Item 3.   Quantitative and Qualitative Disclosures About Market Risk

 

We are exposed to market risks related to fluctuations in interest rates on marketable investments, investments underlying a Company-owned life insurance program (COLI), variable rate debt under the secured credit facility and the liability for flooring of manufactured housing retail inventories and the warehouse line of credit.  With respect to the COLI program, the underlying investments are subject to both interest rate risk and equity market risk.  Market-related changes to our 6% convertible trust preferred securities indirectly may impact the amount of the deferred tax valuation allowance, which is currently dependent on available tax strategies, including the unrealized gains on these securities.  We do not currently use interest rate swaps, futures contracts or options on futures, or other types of derivative financial instruments.

 

The vast majority of our marketable investments are in institutional money market funds or fixed rate securities with average original maturity dates of approximately two weeks, minimizing the effect of interest rate fluctuations on their fair value.

 

For variable rate debt, changes in interest rates generally do not influence fair market value, but do affect future earnings and cash flows. Based upon the amount of variable rate debt outstanding at the end of the second quarter, and holding the variable rate debt balance constant, each one percentage point increase in interest rates occurring on the first day of an annual period would result in an increase in interest expense of approximately $1.2 million.  For both fixed rate finance loans receivable and debt, changes in interest rates generally affect the fair market value, but not earnings or cash flows.  A one percentage point increase in interest rates would result in an estimated decrease of the fair market value of finance loans receivable of $2.1 million.  Other changes in fair market values as a result of interest rate changes are not currently expected to be material.

 

We do not believe that future market equity or interest rate risks related to our marketable investments or debt obligations will have a material impact on our results.

 

Item 4. Controls and Procedures

 

The Company’s management evaluated, under the supervision and with the participation of its Chief Executive Officer and Chief Financial Officer, the effectiveness of the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the “Exchange Act”)), as of the end of the period covered by this Report. Based on their evaluation, the Company’s Chief Executive Officer and Chief Financial Officer concluded that the Company’s disclosure controls and procedures were effective as of January 23, 2005.

 

There have been no changes in the Company’s internal controls over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) that occurred during the Company’s fiscal quarter ended January 23, 2005, that have materially affected, or are reasonably likely to materially affect, the Company’s internal controls over financial reporting.

 

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PART II         OTHER INFORMATION

 

Item 1.  Legal Proceedings

 

As previously reported, we filed a complaint in state court in Kansas, in the 18th Judicial District, District Court, Sedgewick County, Civil Department, against The Coleman Company, Inc. (Coleman) in connection with a dispute over the use of the “Coleman” brand name.  Our lawsuit sought declaratory and injunctive relief.  On June 6, 2003, Coleman filed an answer and counterclaimed against us alleging various counts, including breach of contract and trademark infringement.  On November 17, 2004, after a hearing, the Court granted our request for a permanent injunction against Coleman prohibiting Coleman from licensing the Coleman name for recreational vehicles to companies other than Fleetwood.  At the conclusion of trial, on December 16, 2004, the jury awarded monetary damages against Fleetwood on Coleman’s counterclaim in the amount of $5.2 million.  On January 21, 2005, the Court granted Coleman’s request for treble damages, making the total amount of the award approximately $14.6 million.  A charge to record this award is reflected in the Company’s results for the third fiscal quarter of 2005.  A final judgment has not yet been entered, and hence payment is not yet due.  In addition, payment will be stayed pending Fleetwood’s intent to appeal, although Fleetwood would be required to post a bond for the full amount of the judgment.  Coleman is also entitled to certain attorney’s fees and costs, and a hearing regarding that issue is anticipated in the near future.  We are presently engaged in constructive discussions with the new leadership and ownership team at Coleman, but if we are not able to enter into an acceptable agreement, then we would certainly expect to pursue our appellate remedies.

 

Item 5.  Other Information.

 

In light of recent legislation impacting the Company’s three non-qualified plans - its Deferred Compensation Plan, its Benefit Restoration Plan and its Supplemental Benefit Plan - Fleetwood’s Board of Directors took action to freeze all three non-qualified plans in their December 2004 meeting. The plans will remain in existence but no new deferrals or contributions will be allowed to the plans. To accommodate certain excess retirement contributions for our executives and to provide a plan in which it can fulfill previous commitments, Fleetwood’s Board of Directors delegated to its Compensation Committee the responsibility to approve the establishment of a new non-qualified plan, which is subject to all aspects of the recent legislation. A copy of the new plan is filed herewith as Exhibit 10.1.

 

As reported at footnote 10 to the financial statements appearing in Part I, Item I of this Report, the Company has entered into an amendment to its revolving credit facility. A copy of the amendment will be filed on a Current Report on Form 8-K within four business days.

 

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Item 6.  Exhibits

 

10.1                     2005 Deferred Compensation Plan

 

15.1                     Letter of Acknowledgment of Use of Report on Unaudited Interim Financial Information

 

31.1                     Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

31.2                     Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

 

32.1                     Certification of Chief Executive Officer and Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

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SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

 

FLEETWOOD ENTERPRISES, INC.

 

 

 

 

 

/s/ Boyd R. Plowman

 

 

Boyd R. Plowman

 

Executive Vice President and
Chief Financial Officer

 

 

March 3, 2005

 

 

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