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SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 

FORM 10-Q

 

Quarterly Report Under Section 13 or 15(d)
of the Securities Exchange Act of 1934

 

For the Quarter Ended January 2, 2005

 

Commission File No. 1-10348

 

Precision Castparts Corp.

 

An Oregon Corporation

IRS Employer Identification No. 93-0460598

4650 S.W. Macadam Avenue

Suite 440

Portland, Oregon 97239-4254

Telephone: (503) 417-4800

 

Indicate by checkmark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes

ý

No

o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).

 

Yes

ý

No

o

 

Number of shares of Common Stock, no par value, outstanding as of February 4, 2005: 66,067,860

 

Note:                   This 10-Q was filed electronically via EDGAR with the Securities and Exchange Commission.

 

 



 

PART 1:  FINANCIAL INFORMATION

 

Item 1.  Financial Statements

 

Precision Castparts Corp. and Subsidiaries

Consolidated Statements of Operations

(Unaudited)

(In millions, except per share data)

 

 

 

Three Months Ended

 

 

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

Net sales

 

$

743.9

 

$

450.2

 

Cost of goods sold

 

575.8

 

348.6

 

Selling and administrative expenses

 

58.8

 

37.3

 

Other expense

 

 

11.2

 

Interest expense, net

 

14.3

 

12.8

 

 

 

 

 

 

 

Income before income taxes and minority interest

 

95.0

 

40.3

 

Income tax expense

 

32.7

 

14.0

 

Minority interest

 

(0.2

)

(0.6

)

 

 

 

 

 

 

Net income from continuing operations

 

62.1

 

25.7

 

Net (loss) income from discontinued operations

 

(0.4

)

2.1

 

 

 

 

 

 

 

Net income

 

$

61.7

 

$

27.8

 

 

 

 

 

 

 

Net income (loss) per common share – basic:

 

 

 

 

 

Net income from continuing operations

 

$

0.95

 

$

0.46

 

Net (loss) income from discontinued operations

 

(0.01

)

0.04

 

 

 

 

 

 

 

 

 

$

0.94

 

$

0.50

 

 

 

 

 

 

 

Net income per common share – diluted:

 

 

 

 

 

Net income from continuing operations

 

$

0.93

 

$

0.45

 

Net income from discontinued operations

 

 

0.04

 

 

 

 

 

 

 

 

 

$

0.93

 

$

0.49

 

 

 

 

 

 

 

Average common shares outstanding:

 

 

 

 

 

Basic

 

65.4

 

55.6

 

Diluted

 

66.6

 

56.9

 

 

See Notes to the Interim Consolidated Financial Statements on page 6.

 

2



 

 

 

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

Net sales

 

$

2,109.5

 

$

1,276.1

 

Cost of goods sold

 

1,632.1

 

987.0

 

Selling and administrative expenses

 

176.8

 

96.9

 

Provision for restructuring

 

 

8.4

 

Other expense

 

 

11.2

 

Interest expense, net

 

43.7

 

38.2

 

 

 

 

 

 

 

Income before income taxes and minority interest

 

256.9

 

134.4

 

Income tax expense

 

86.1

 

47.7

 

Minority interest in earnings of consolidated entities

 

(1.0

)

(0.9

)

 

 

 

 

 

 

Net income from continuing operations

 

169.8

 

85.8

 

Net loss from discontinued operations

 

(237.5

)

(9.2

)

 

 

 

 

 

 

Net (loss) income

 

$

(67.7

)

$

76.6

 

 

 

 

 

 

 

Net income (loss) per common share – basic:

 

 

 

 

 

Net income from continuing operations

 

$

2.61

 

$

1.59

 

Net loss from discontinued operations

 

(3.65

)

(0.17

)

 

 

$

(1.04

)

$

1.42

 

 

 

 

 

 

 

Net income (loss) per common share – diluted:

 

 

 

 

 

Net income from continuing operations

 

$

2.56

 

$

1.56

 

Net loss from discontinued operations

 

(3.58

)

(0.16

)

 

 

$

(1.02

)

$

1.40

 

 

 

 

 

 

 

Average common shares outstanding:

 

 

 

 

 

Basic

 

65.0

 

53.8

 

Diluted

 

66.2

 

54.9

 

 

See Notes to the Interim Consolidated Financial Statements on page 6.

 

3



 

Precision Castparts Corp. and Subsidiaries

Consolidated Balance Sheets

(In millions)

 

 

 

(Unaudited)

 

 

 

 

 

1/02/05

 

3/28/04

 

ASSETS

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

396.9

 

$

80.3

 

Receivables, net

 

371.3

 

389.0

 

Inventories

 

501.6

 

453.6

 

Prepaid expenses

 

18.8

 

16.3

 

Income tax receivable

 

 

29.0

 

Deferred income taxes

 

50.4

 

50.8

 

Discontinued operations

 

75.6

 

168.5

 

Total current assets

 

1,414.6

 

1,187.5

 

 

 

 

 

 

 

Property, plant and equipment, at cost

 

1,259.4

 

1,219.1

 

Less - accumulated depreciation

 

(583.0

)

(514.7

)

Net property, plant and equipment

 

676.4

 

704.4

 

 

 

 

 

 

 

Goodwill, net

 

1,436.0

 

1,401.8

 

Acquired intangible assets, net

 

5.4

 

6.1

 

Deferred income taxes

 

15.8

 

23.3

 

Other assets

 

96.1

 

88.9

 

Discontinued operations

 

57.9

 

344.2

 

 

 

 

 

 

 

 

 

$

3,702.2

 

$

3,756.2

 

 

 

 

 

 

 

LIABILITIES AND SHAREHOLDERS’ INVESTMENT

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Short-term borrowings

 

$

6.0

 

$

14.8

 

Long-term debt currently due

 

299.0

 

238.5

 

Accounts payable

 

262.6

 

255.2

 

Accrued liabilities

 

306.7

 

284.3

 

Income taxes payable

 

49.9

 

34.3

 

Discontinued operations

 

33.7

 

85.7

 

Total current liabilities

 

957.9

 

912.8

 

 

 

 

 

 

 

Long-term debt

 

747.1

 

823.0

 

Pension and other postretirement benefit obligations

 

212.6

 

230.4

 

Other long-term liabilities

 

53.1

 

52.3

 

Discontinued operations

 

18.0

 

23.1

 

Total liabilities

 

1,988.7

 

2,041.6

 

 

 

 

 

 

 

Shareholders’ investment:

 

 

 

 

 

Common stock

 

65.7

 

64.7

 

Paid-in capital

 

753.7

 

717.7

 

Retained earnings

 

887.7

 

961.2

 

Accumulated comprehensive loss:

 

 

 

 

 

Foreign currency translation

 

81.8

 

48.4

 

Derivatives qualifying as hedges

 

1.9

 

(0.1

)

Minimum pension liability

 

(77.3

)

(77.3

)

Total shareholders’ investment

 

1,713.5

 

1,714.6

 

 

 

 

 

 

 

 

 

$

3,702.2

 

$

3,756.2

 

 

See Notes to the Interim Consolidated Financial Statements on page 6.

 

4



 

Precision Castparts Corp. and Subsidiaries

Consolidated Statements of Cash Flows

(Unaudited)

(In millions)

 

 

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

Cash flows from operating activities:

 

 

 

 

 

Net income from continuing operations

 

$

169.8

 

$

85.8

 

Non-cash items included in income:

 

 

 

 

 

Depreciation and amortization

 

72.0

 

55.8

 

Deferred income taxes

 

17.1

 

5.2

 

Tax benefit from stock option exercises

 

11.8

 

11.7

 

Changes in assets and liabilities, excluding effects of acquisitions and dispositions of businesses:

 

 

 

 

 

Receivables

 

(4.5

)

10.3

 

Inventories

 

(48.4

)

(24.5

)

Other current assets

 

26.5

 

19.7

 

Payables, accruals and current taxes

 

38.9

 

(33.0

)

Other non-current assets and liabilities

 

(31.1

)

(36.7

)

Net cash provided by operating activities

 

252.1

 

94.3

 

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

Capital expenditures

 

(38.6

)

(33.7

)

Acquisitions of businesses

 

(1.4

)

(280.9

)

Proceeds from sales of businesses

 

116.0

 

23.5

 

Other

 

4.2

 

6.2

 

Net cash provided (used) by investing activities

 

80.2

 

(284.9

)

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

Net change in short-term borrowings

 

(5.8

)

(51.9

)

Issuance of long-term debt

 

 

500.0

 

Repayment of long-term debt

 

(15.4

)

(260.0

)

Proceeds from exercise of stock options

 

25.2

 

37.0

 

Cash dividends

 

(5.8

)

(4.8

)

Other

 

(8.8

)

(23.2

)

Net cash (used) provided by financing activities

 

(10.6

)

197.1

 

 

 

 

 

 

 

Effect of exchange rate changes on cash and cash equivalents

 

4.3

 

1.1

 

Net cash (used) provided by discontinued operations

 

(9.4

)

11.3

 

 

 

 

 

 

 

Net increase in cash and cash equivalents

 

316.6

 

18.9

 

Cash and cash equivalents at beginning of period

 

80.3

 

28.7

 

 

 

 

 

 

 

Cash and cash equivalents at end of period

 

$

396.9

 

$

47.6

 

 

See Notes to the Interim Consolidated Financial Statements on page 6.

 

5



 

Notes to the Interim Consolidated Financial Statements

(Unaudited)

(In millions, except share and per share data)

 

(1)                                 Basis of Presentation

 

The interim consolidated financial statements have been prepared by Precision Castparts Corp. (“PCC” or the “Company”), without audit and subject to year-end adjustment, in accordance with generally accepted accounting principles, except that certain information and footnote disclosures made in the latest annual report have been condensed or omitted for the interim statements.  Certain costs are estimated for the full year and allocated in interim periods based on estimates of operating time expired, benefit received, or activity associated with the interim period.  The consolidated financial statements reflect all adjustments, which are, in the opinion of management, necessary for a fair representation of the results for the interim periods.  All adjustments are of a normal recurring nature.  Certain reclassifications have been made to prior year amounts to conform to the current year presentation.

 

(2)                                 Stock-based compensation

 

The Company accounts for stock-based employee compensation in accordance with the provisions of APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations.  No stock-based employee compensation cost is reflected in net income, as all stock options are granted with exercise prices equal to the market value of the underlying common stock on the grant dates.  The following table illustrates the effect on net income and earnings per share if the Company had elected to recognize compensation expense based on the fair value of the stock options granted at the grant dates as prescribed by SFAS No. 123, “Accounting for Stock-Based Compensation.”

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) as reported

 

$

61.7

 

$

27.8

 

$

(67.7

)

$

76.6

 

Deduct: Stock-based compensation, net of tax, as determined under fair value based method for all awards

 

(2.4

)

(1.9

)

(6.6

)

(5.2

)

 

 

 

 

 

 

 

 

 

 

Pro forma net income (loss)

 

$

59.3

 

$

25.9

 

$

(74.3

)

$

71.4

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) per share – basic:

 

 

 

 

 

 

 

 

 

Reported

 

$

0.94

 

$

0.50

 

$

(1.04

)

$

1.42

 

Pro forma

 

$

0.91

 

$

0.47

 

$

(1.14

)

$

1.33

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) per share – diluted:

 

 

 

 

 

 

 

 

 

Reported

 

$

0.93

 

$

0.49

 

$

(1.02

)

$

1.40

 

Pro forma

 

$

0.89

 

$

0.46

 

$

(1.12

)

$

1.30

 

 

6



 

(3)                                 Acquisition

 

On December 9, 2003, PCC acquired 100 percent of the outstanding shares of common stock of SPS Technologies, Inc. (“SPS”).  The results of SPS’s operations have been included in the consolidated financial statements since that date.

 

SPS is a supplier of fasteners and other metal products to the aerospace, automotive, and general industrial and other markets.  SPS’s former Specialty Materials and Alloys group operates as part of the Investment Cast Products segment.  A new segment, Fastener Products, comprises most of SPS’s former Aerospace Fasteners and Engineered Fasteners groups.  SPS’s former tool group operates as part of the Industrial Products segment.  In addition, three former SPS businesses – Magnetics, Mohawk, and Dacar – were classified as held for sale in the third quarter of fiscal 2004, and their results have been included in discontinued operations.  Dacar was sold in late September 2004 and the Magnetics business was sold in January 2005.  The Mohawk business is currently being marketed.  See Note 4 – Discontinued Operations.

 

The following summarizes the estimated fair values of the assets acquired and liabilities assumed at the date of acquisition.  Since fiscal year end, the allocated goodwill increased by $15.9 million, primarily due to revised estimates of the fair value of the businesses classified as held for sale.

 

 

 

12/9/03

 

 

 

 

 

Current assets

 

$

356.6

 

Property, plant and equipment

 

217.1

 

Goodwill

 

653.2

 

Intangible assets

 

6.3

 

Other assets

 

19.8

 

Total assets acquired

 

1,253.0

 

Notes payable and current portion long-term debt

 

19.4

 

Other current liabilities

 

191.7

 

Long-term debt

 

186.7

 

Other long-term liabilities

 

117.4

 

Total liabilities assumed

 

515.2

 

 

 

 

 

Net assets acquired

 

$

737.8

 

 

The $6.3 million of acquired intangible assets includes the following:

 

 

 

Amount

 

Weighted-
Average
Useful Life

 

 

 

 

 

 

 

Patents

 

$

3.0

 

8.0 years

 

Proprietary Technology

 

2.3

 

15.0 years

 

Tradenames

 

0.8

 

15.0 years

 

Long-term customer agreements

 

0.2

 

1.8 years

 

 

 

 

 

 

 

 

 

$

6.3

 

 

 

 

7



 

The $653.2 million of goodwill was assigned to the Company’s segments as follows:

 

Investment Cast Products

 

$

171.6

 

Fastener Products

 

440.1

 

Industrial Products

 

24.3

 

Businesses held for sale

 

17.2

 

 

 

 

 

 

 

$

653.2

 

 

The goodwill is not deductible for tax purposes.

 

(4)                                 Discontinued Operations

 

In the second quarter of fiscal 2005, the Company entered into agreements to sell all of the pumps and valves businesses of PCC Flow Technologies, with the exception of E-One.  The businesses held for sale were reclassified from the Fluid Management Products segment to discontinued operations.  The E-One sewer and detection system operation of the Fluid Management Products segment was retained and is now included in the Industrial Products segment.  All of the pumps and valves businesses, with the exception of PCC Eurovalves, were sold in the third quarter of fiscal 2005.  PCC Eurovalves continues to be marketed.  PCC’s decision to sell the pumps and valves businesses in the second quarter of fiscal 2005 resulted in a charge of $245.0 million, of which $219.1 million was associated with the write-down of goodwill.  The remainder related to the write-down of inventory, other amortizable assets and machinery and equipment to fair value less cost to sell.  Approximately $240.0 million of the charge was non-cash.

 

In the third quarter of fiscal 2004, three businesses acquired in the SPS transaction-Magnetics, Mohawk, and Dacar-were classified as held for sale and their results were included in discontinued operations. They were classified as discontinued operations because they were deemed to be non-core to the Company.  Dacar was sold in late September 2004, Magnetics was sold in January 2005, and Mohawk continues to be marketed.

 

In the second quarter of fiscal 2004, the Company decided to sell Newmans, a valve distribution company of PCC Flow Technologies. It was determined that Newmans’ distribution business did not fit with PCC’s manufacturing-focused operations and was not performing to the Company’s expectations. The Company’s decision to sell Newmans resulted in a charge of $19.2 million related to the write-down of remaining inventory and property, plant and equipment to fair value less cost to sell, the write-down of account receivable and other current assets to net realizable value, and incremental costs directly related to the closure or sale of the businesses, such as pension, severance and lease termination costs.  The Newmans business was sold in the third quarter of fiscal 2004.

 

8



 

In fiscal 2003, PCC incurred charges associated with the closure or sale of certain businesses of PCC Flow Technologies and the Industrial Products segment. The PCC Olofsson and Eldorado machine businesses were closed and the Eldorado gundrill tooling business was sold. In addition, the Company sold its controlling interest in Design Technologies International (“DTI”) and certain intangible assets of Olofsson to minority shareholders of DTI. The closure or sale of these operations was in response to a steady and continual decline in the machine tool industry. In addition, PCC closed STW Composites (“STW”) as it was deemed to be a non-core business to PCC. PCC also entered into agreements to sell Barber Industries and Fastener Engineers & Lewis Machine (“FELM”) and began actively marketing PCC Superior Fabrication for sale in the fourth quarter. Barber Industries and FELM were both sold during the first quarter and PCC Superior Fabrication was sold in the fourth quarter of fiscal 2004. The performance of these businesses was not consistent with the Company’s long-term strategy for profitable growth.

 

The operating results of these businesses are presented in the Company’s Consolidated Statements of Income as discontinued operations, net of income tax, and all prior periods have been reclassified. The components of discontinued operations for the periods presented are as follows:

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

77.0

 

$

80.2

 

$

275.1

 

$

222.8

 

Cost of goods sold

 

60.4

 

60.4

 

213.2

 

168.5

 

Selling and administrative expenses

 

12.7

 

18.1

 

44.6

 

48.1

 

Interest expense

 

0.4

 

 

0.6

 

 

Restructuring

 

 

 

 

0.1

 

 

 

 

 

 

 

 

 

 

 

Net income from discontinued operations before income taxes and minority interest

 

3.5

 

1.7

 

16.7

 

6.1

 

Income tax expense

 

3.9

 

(0.6

)

8.7

 

2.2

 

Minority Interest

 

(0.3

)

 

(0.3

)

(0.1

)

 

 

 

 

 

 

 

 

 

 

Net (loss) income from discontinued operations

 

(0.7

)

2.3

 

7.7

 

3.8

 

 

 

 

 

 

 

 

 

 

 

Income (loss) on disposal

 

0.3

 

(0.2

)

(245.2

)

(13.0

)

 

 

 

 

 

 

 

 

 

 

Net (loss) income from discontinued operations

 

$

(0.4

)

$

2.1

 

$

(237.5

)

$

(9.2

)

 

9



 

The following major classes of assets and liabilities are included in discontinued operations in the Consolidated Balance Sheets after adjustment for write-downs to fair value less cost to sell:

 

 

 

1/02/05

 

3/28/04

 

Assets of discontinued operations

 

 

 

 

 

Current assets

 

$

75.6

 

$

168.5

 

Net property, plant and equipment

 

39.9

 

92.8

 

Other assets

 

18.0

 

251.4

 

 

 

 

 

 

 

 

 

$

133.5

 

$

512.7

 

 

 

 

 

 

 

Liabilities of discontinued operations

 

 

 

 

 

Short-term borrowings

 

$

 

$

0.9

 

Long-term debt currently due

 

 

0.1

 

Other current liabilities

 

33.7

 

84.7

 

Long-term debt

 

 

0.2

 

Other liabilities

 

18.0

 

22.9

 

 

 

 

 

 

 

 

 

$

51.7

 

$

108.8

 

 

(5)                                 Restructuring Charges

 

No charges related to restructuring activities have been recorded in the first three quarters of fiscal 2005.  During fiscal 2004, PCC recorded provisions for restructuring and impairment of long-lived assets totaling $10.9 million.  These charges are summarized below:

 

The Company recorded $8.4 million of restructuring charges in the second quarter of fiscal 2004 primarily for severance associated with headcount reductions of approximately 435 employees at PCC’s investment castings operations in the United Kingdom and the Company’s forging operations in the United Kingdom and Houston, Texas.  The reductions were in response to reduced demand for commercial aerospace and industrial gas turbine products.

 

The Company recorded $0.3 million of restructuring charges in the fourth quarter of fiscal 2004 to provide for severance associated with the consolidation of the Reed-Rico thread-rolling facility in Holden, Massachusetts, into the newly acquired SPS thread-rolling operations in Shannon, Ireland.  The restructuring plans called for termination of approximately 100 employees through the second quarter of fiscal 2005.  In conjunction with the consolidation of the Reed-Rico and SPS thread-rolling operations, equipment at Reed-Rico was written down to net realizable value, resulting in an impairment charge of $2.2 million.

 

The following table provides a rollforward of amounts included in accrued liabilities for restructuring reserves:

 

 

 

Balance at
3/28/04

 

Cash
payments

 

Non-cash
adjustments

 

Balance at
1/02/05

 

Severance

 

$

4.7

 

$

(2.3

)

$

(0.3

)

$

2.1

 

Other

 

0.3

 

(0.2

)

 

0.1

 

 

 

 

 

 

 

 

 

 

 

 

 

$

5.0

 

$

(2.5

)

$

(0.3

)

$

2.2

 

 

10



 

(6)                                 Inventories

 

Inventories consisted of the following:

 

 

 

1/02/05

 

3/28/04

 

 

 

 

 

 

 

Finished goods

 

$

137.6

 

$

136.1

 

Work-in-process

 

217.8

 

186.2

 

Raw materials and supplies

 

120.3

 

103.6

 

 

 

475.7

 

425.9

 

LIFO provision

 

25.9

 

27.7

 

 

 

 

 

 

 

Total inventory

 

$

501.6

 

$

453.6

 

 

(7)                                 Goodwill and Acquired Intangibles

 

Effective April 1, 2002, the Company adopted Statement of Financial Accounting Standards (“SFAS”) No. 142, “Goodwill and Other Intangible Assets.”  This statement changed the accounting for goodwill and indefinite-lived intangible assets from an amortization approach to an impairment-only approach.  The SFAS No. 142 goodwill impairment model is a two-step approach that must be completed at least annually.  The first step of the model requires a comparison of the book value of net assets to the estimated fair value of the related operations that have goodwill assigned to them.  If fair value is determined to be less than book value, a second step is performed to compute the amount of impairment.  In this process, the fair value of goodwill is determined, based in part on the fair value of the operations used in the first step.  The fair value of goodwill is then compared to its carrying value.  If the fair value of goodwill is less than the carrying value, the shortfall represents the amount of goodwill impairment.

 

The Company completed its annual goodwill assessment test during the second quarter of fiscal 2005, and it was determined that the fair value of the related operations was greater than book value and that there was no impairment of goodwill.  The subsequent decision to sell the pumps and valves businesses of PCC Flow Technologies resulted in a write-down of goodwill totaling $219.0 million in the second quarter of fiscal 2005.  See Note 4 for further discussion.

 

The changes in the carrying amount of goodwill by reportable segment for the nine months ended January 2, 2005, were as follows:

 

 

 

Balance at
3/28/04

 

Acquired

 

Currency
Translation
and Other

 

Balance at
1/02/05

 

 

 

 

 

 

 

 

 

 

 

Investment Cast Products

 

$

296.5

 

$

2.4

 

$

0.9

 

$

299.8

 

Forged Products

 

512.0

 

1.0

 

7.2

 

520.2

 

Fastener Products

 

424.0

 

17.7

 

2.7

 

444.4

 

Industrial Products

 

169.3

 

2.0

 

0.3

 

171.6

 

 

 

 

 

 

 

 

 

 

 

Total

 

$

1,401.8

 

$

23.1

 

$

11.1

 

$

1,436.0

 

 

11



 

The gross carrying amount and accumulated amortization of the Company’s acquired intangible assets were as follows:

 

 

 

1/02/05

 

3/28/04

 

 

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

 

 

 

 

 

 

 

 

 

 

Patents

 

$

3.0

 

$

0.6

 

$

3.0

 

$

0.2

 

Proprietary technology

 

2.4

 

0.2

 

2.4

 

0.1

 

Tradenames

 

0.8

 

0.1

 

0.8

 

 

Long-term customer agreements

 

0.2

 

0.1

 

0.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

6.4

 

$

1.0

 

$

6.4

 

$

0.3

 

 

Amortization expense for acquired intangible assets was $0.3 million and $0.7 million for the three and nine months ended January 2, 2005, respectively.  Amortization expense related to finite-lived intangible assets is projected to total $1.0 million for fiscal 2005.  Projected amortization expense for the succeeding five fiscal years is as follows:

 

Fiscal Year

 

Estimated
Amortization
Expense

 

2006

 

$

0.7

 

2007

 

$

0.6

 

2008

 

$

0.5

 

2009

 

$

0.4

 

2010

 

$

0.4

 

 

(8)                                 Guarantees

 

In the ordinary course of business, the Company warrants its products against defects in design, materials and workmanship over various time periods.  The warranty accrual as of January 2, 2005 and March 28, 2004 is immaterial to the financial position of the Company, and the change in the accrual for the current quarter is immaterial to the Company’s results of operations and cash flows.

 

In conjunction with certain transactions, primarily divestitures, the Company may provide routine indemnifications (e.g., retention of previously existing environmental and tax liabilities) with terms that range in duration and often are not explicitly defined.  Where appropriate, an obligation for such indemnifications is recorded as a liability.  Because the obligated amounts of these types of indemnifications often are not explicitly stated, the overall maximum amount of the obligation under such indemnifications cannot be reasonably estimated.  Other than obligations recorded as liabilities at the time of divestiture, the Company has not historically made significant payments for these indemnifications.

 

12



 

(9)                                 Earnings per share

 

The weighted average number of shares outstanding used to compute earnings per share were as follows:

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Basic weighted average shares outstanding

 

65.4

 

55.6

 

65.0

 

53.8

 

Dilutive stock options

 

1.2

 

1.3

 

1.2

 

1.1

 

Average shares outstanding assuming dilution

 

66.6

 

56.9

 

66.2

 

54.9

 

 

Basic earnings per share are calculated based on the weighted average number of shares outstanding.  Diluted earnings per share are computed based on that same number of shares plus additional dilutive shares representing stock distributable under stock option and employee stock purchase plans computed using the treasury stock method.

 

For the three and nine months ending January 2, 2005, stock options to purchase zero and 0.2 million shares of common stock, respectively, were not dilutive.  For the three and nine months ended December 28, 2003, stock options to purchase zero and 1.0 million shares of common stock were not dilutive.  These shares were excluded from the computation of diluted earnings per share because to do so would have been antidilutive.  These options could be dilutive in the future.

 

(10)                          Comprehensive Income (Loss)

 

Comprehensive income (loss) consisted of the following:

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

61.7

 

$

27.8

 

$

(67.7

)

$

76.6

 

 

 

 

 

 

 

 

 

 

 

Other comprehensive income (loss), net of tax:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

34.0

 

25.6

 

33.4

 

47.5

 

 

 

 

 

 

 

 

 

 

 

Unrealized gain (loss) on derivatives:

 

 

 

 

 

 

 

 

 

Periodic revaluations, net of income tax of $0.7, $0, $0.7 and $0.2

 

1.8

 

0.1

 

1.8

 

(0.6

)

Reclassified to income, net of income tax of $0, $2.0, $0 and $3.4

 

0.1

 

6.3

 

0.2

 

9.6

 

 

 

1.9

 

6.4

 

2.0

 

9.0

 

 

 

 

 

 

 

 

 

 

 

Total comprehensive income (loss)

 

$

97.6

 

$

59.8

 

$

(32.3

)

$

133.1

 

 

13



 

(11)                          Pensions and Other Postretirement Benefit Plans

 

The Company and its subsidiaries sponsor many domestic and foreign defined benefit pension plans.  In addition, the Company offers postretirement medical benefits for certain eligible employees. These plans are more fully described in the “Notes to the Consolidated Financial Statements” included in the Company’s Annual Report on Form 10-K for the year ended March 28, 2004.

 

The net periodic benefit cost for the Company’s pension plans consisted of the following components:

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Service cost

 

$

8.5

 

$

5.0

 

$

22.5

 

$

15.0

 

Interest cost

 

16.6

 

11.1

 

44.4

 

33.3

 

Expected return on plan assets

 

(16.5

)

(9.7

)

(43.9

)

(29.1

)

Recognized net actuarial loss

 

3.0

 

2.1

 

8.2

 

6.3

 

Amortization of prior service cost

 

0.4

 

0.3

 

1.1

 

0.9

 

Settlement/curtailment loss

 

 

1.0

 

 

3.0

 

 

 

 

 

 

 

 

 

 

 

Net periodic benefit cost

 

$

12.0

 

$

9.8

 

$

32.3

 

$

29.4

 

 

The net periodic benefit cost of postretirement benefits other than pensions consisted of the following components:

 

 

 

Three Months Ended

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

1/02/05

 

12/28/03

 

 

 

 

 

 

 

 

 

 

 

Service cost

 

$

0.1

 

$

0.1

 

$

0.3

 

$

0.3

 

Interest cost

 

1.1

 

1.1

 

3.2

 

3.3

 

 

 

 

 

 

 

 

 

 

 

Net periodic benefit cost

 

$

1.2

 

$

1.2

 

$

3.5

 

$

3.6

 

 

The Company’s net periodic benefit costs for the three and nine month periods ended January 2, 2005 have been reduced to account for the effects of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act).  See Note 12 – New Accounting Pronouncements.

 

The Company made contributions of $20.9 million and $58.2 million to the defined benefit pension plans during the three and nine months ended January 2, 2005, respectively.  Projected contributions are expected to total approximately $90 million for fiscal year 2005.

 

(12)                          New Accounting Pronouncements

 

In November 2004, the Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (SFAS) No. 151, “Inventory Costs, an amendment of ARB No. 43, Chapter 4”. SFAS No. 151 clarifies that abnormal inventory costs such as costs of idle facilities, excess freight and handling costs, and wasted materials (spoilage) are required to be recognized as current period charges. The provisions of SFAS No. 151 are effective for our fiscal year beginning April 4, 2006. We are currently evaluating the provisions of SFAS No. 151 and do not expect that the adoption will have a material impact on our consolidated financial position or results of operations.

 

On December 16, 2004, the FASB finalized SFAS No. 123R, “Share Based Payment,” which will be effective for interim or annual reporting periods beginning after June 15, 2005.  The new standard will require the Company to expense stock options and the FASB believes the use of a binomial lattice model for option valuation is capable of more fully reflecting certain characteristics of employee share options.  PCC has commenced an analysis to understand how using a binomial lattice model could impact the valuation of our options.  The effect of expensing stock options on our results of operations using the Black- Scholes model is presented in Note 2 - Stock-Based Compensation.

 

14



 

The Medicare Prescription Drug, Improvements and Modernization Act of 2003 (The Act) was signed into law in December 2003.  The Act introduces a prescription drug benefit under Medicare (Medicare Part D), as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a prescription drug benefit that is at least actuarially equivalent to Medicare Part D.  In May 2004, the FASB issued Staff Position (FSP) No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.”  This FSP supercedes FSP No. 106-1 and is effective for interim or annual periods beginning after June 15, 2004. The effect on the APBO will be accounted for as an actuarial experience gain to be amortized into income over the average remaining service period of plan participants.  As permitted by FSP 106-2, we have elected to account for the impact of this benefit prospectively beginning in the three months ended June 27, 2004.  The adoption of FSP 106-2 reduced our accumulated postretirement benefit obligation by $6.7 million.  Our estimated net periodic benefit cost after the adoption of FSP 106-2 was reduced by approximately $1.0 million for fiscal year 2005.  The $1.0 million reduction in annual cost includes $0.4 million and $0.6 million in interest cost and amortization of recognized actuarial losses, respectively.   See Note 11 – Pension and Other Postretirement Benefit Plans.

 

(13)                          Segment Information

 

The Company’s operations are classified into four reportable business segments: Investment Cast Products, Forged Products, Fastener Products and Industrial Products.  The change from five reportable segments to four reportable segments in the current year is the result of the reclassification of the former Fluid Management Products segment to discontinued operations and the transfer of E-One to the Industrial Products segment for all periods presented.  The Company’s four reportable business segments are identified separately based on fundamental differences in their operations.

 

 

 

Three Months Ended

 

 

 

1/02/05

 

12/28/03

 

Net sales:

 

 

 

 

 

Investment Cast Products

 

$

350.7

 

$

254.5

 

Forged Products

 

155.7

 

118.8

 

Fastener Products

 

175.3

 

30.4

 

Industrial Products

 

62.2

 

46.5

 

Total net sales

 

$

743.9

 

$

450.2

 

 

 

 

 

 

 

Operating income (loss):

 

 

 

 

 

Investment Cast Products

 

$

67.1

 

$

46.8

 

Forged Products

 

18.2

 

15.6

 

Fastener Products

 

23.8

 

1.4

 

Industrial Products

 

11.5

 

8.3

 

Corporate expense

 

(11.3

)

(7.8

)

 

 

 

 

 

 

Total operating income

 

109.3

 

64.3

 

 

 

 

 

 

 

Other expense

 

 

11.2

 

 

 

 

 

 

 

Interest expense, net

 

14.3

 

12.8

 

 

 

 

 

 

 

Income before income taxes and minority interest

 

$

95.0

 

$

40.3

 

 

15



 

 

 

Nine Months Ended

 

 

 

1/02/05

 

12/28/03

 

Net sales:

 

 

 

 

 

Investment Cast Products

 

$

980.4

 

$

746.0

 

Forged Products

 

448.1

 

366.9

 

Fastener Products

 

504.5

 

30.4

 

Industrial Products

 

176.5

 

132.8

 

Total net sales

 

$

2,109.5

 

$

1,276.1

 

 

 

 

 

 

 

Operating income (loss):

 

 

 

 

 

Investment Cast Products

 

$

183.1

 

$

137.2

 

Forged Products

 

55.3

 

47.6

 

Fastener Products

 

61.8

 

1.4

 

Industrial Products

 

31.5

 

24.0

 

Corporate expense

 

(31.1

)

(18.0

)

 

 

 

 

 

 

Total operating income

 

300.6

 

192.2

 

 

 

 

 

 

 

Provision for restructuring

 

 

8.4

 

 

 

 

 

 

 

Other expense

 

 

11.2

 

 

 

 

 

 

 

Interest expense, net

 

43.7

 

38.2

 

 

 

 

 

 

 

Income before income taxes and minority interest

 

$

256.9

 

$

134.4

 

 

 

 

1/02/05

 

3/28/04

 

Total assets:

 

 

 

 

 

Investment Cast Products

 

$

814.7

 

$

776.5

 

Forged Products

 

933.1

 

911.8

 

Fastener Products

 

842.4

 

850.2

 

Industrial Products

 

333.6

 

327.9

 

Corporate

 

644.9

 

367.9

 

Discontinued operations

 

133.5

 

521.9

 

Total assets

 

$

3,702.2

 

$

3,756.2

 

 

16



 

(14)                          Subsequent Events

 

On January 25, 2005, the Company entered into definitive agreements to acquire the shares of Air Industries Corporation (AIC) and the assets of Air Tuf Products, Inc. for $194.0 million in cash.  Founded in 1951, AIC is a leading manufacturer of airframe fasteners, which include bolts, pins, and screws made from titanium and nickel-based alloys.  The transaction, which is subject to regulatory approvals, is expected to close in the fourth quarter of fiscal 2005.  PCC will fund the acquisition with cash on hand.

 

During January, 2005, the Company amended its bank credit facility to reduce the spread applicable to LIBOR borrowings.   The applicable spreads, as revised, range from 0.625% to 1.75%, depending upon credit ratings received from Moody’s and S & P.  Based on current credit ratings, interest rates on borrowings under the amended bank credit facility will be reduced from LIBOR + 1.25% to LIBOR + 1.00%.  The amendment also revised the amortization schedule of principal repayments on the $300 million term loan included in the bank credit facility.  The following schedule provides the Company’s aggregate long-term debt maturities in each of the next five fiscal years as previously reported and as revised to reflect this amendment:

 

Fiscal Year

 

Previous

 

Current

 

 

 

 

 

 

 

2005

 

$

238.5

 

$

223.5

 

2006

 

$

98.6

 

$

38.6

 

2007

 

$

98.5

 

$

42.3

 

2008

 

$

248.8

 

$

206.3

 

2009

 

$

79.0

 

$

252.7

 

 

(15)                          Condensed Consolidating Financial Statements

 

Certain of the Company’s subsidiaries guarantee the Company’s following registered securities: $200 million 5.6% Senior Notes due 2013, $200 million 8.75% Senior Notes due 2005 and $150 million 6.75% Senior Notes due 2007.  The following condensed consolidating financial statements present, in separate columns, financial information for (i) Precision Castparts Corp. (on a parent only basis) with its investment in its subsidiaries recorded under the equity method, (ii) guarantor subsidiaries that guarantee the Company’s public and private notes and bank credit facilities, on a combined basis, with any investments in non-guarantor subsidiaries recorded under the equity method, (iii) direct and indirect non-guarantor subsidiaries on a combined basis, (iv) the eliminations necessary to arrive at the information for the Company and its subsidiaries on a consolidated basis, and (v) the Company on a consolidated basis, in each case as of January 2, 2005 and March 28, 2004 and for the three and nine months ended January 2, 2005 and December 28, 2003.  The Notes are fully and unconditionally guaranteed on a joint and several basis by each guarantor subsidiary.  The guarantor subsidiaries include substantially all of the Company’s domestic subsidiaries within the Investment Cast Products, Forged Products, Fastener Products and Industrial Products segments that are 100% owned, directly or indirectly, by the Company within the meaning of Rule 3-10(h)(1) of Regulation S-X.  There are no contractual restrictions limiting transfers of cash from guarantor and non- guarantor subsidiaries to the Company.  The condensed consolidating financial statements are presented herein, rather than separate financial statements for each of the guarantor subsidiaries, because management believes that separate financial statements relating to the guarantor subsidiaries are not material to investors.

 

17



 

Condensed Consolidating Statements of Income

Three Months Ended January 2, 2005

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

585.2

 

$

178.2

 

$

(19.5

)

$

743.9

 

Cost of goods sold

 

 

448.7

 

146.6

 

(19.5

)

575.8

 

Selling and administrative expenses

 

11.2

 

35.3

 

12.3

 

 

58.8

 

Provision for restructuring

 

 

0.1

 

(0.1

)

 

 

Other (income) expense

 

(2.9

)

(0.2

)

3.1

 

 

 

Interest expense (income), net

 

4.1

 

13.3

 

(3.1

)

 

14.3

 

Equity in earnings of subsidiaries

 

(62.1

)

4.7

 

 

57.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (loss) before income tax and minority interest

 

49.7

 

83.3

 

19.4

 

(57.4

)

95.0

 

Income tax (benefit) expense

 

(12.0

)

27.0

 

17.7

 

 

32.7

 

Minority interest

 

 

 

(0.2

)

 

(0.2

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) from continuing operations

 

61.7

 

56.3

 

1.5

 

(57.4

)

62.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss from discontinued operations

 

 

 

(0.4

)

 

(0.4

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

61.7

 

$

56.3

 

$

1.1

 

$

(57.4

)

$

61.7

 

 

18



 

Condensed Consolidating Statements of Income

Three Months Ended December 28, 2003

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

368.0

 

$

87.0

 

$

(4.8

)

$

450.2

 

Cost of goods sold

 

 

279.7

 

73.7

 

(4.8

)

348.6

 

Selling and administrative expenses

 

7.8

 

21.4

 

8.1

 

 

37.3

 

Other expense (income)

 

8.7

 

 

2.5

 

 

11.2

 

Interest expense (income), net

 

4.1

 

9.4

 

(0.7

)

 

12.8

 

Equity in earnings of subsidiaries

 

(36.4

)

4.1

 

 

32.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (loss) before income tax and minority interest

 

15.8

 

53.4

 

3.4

 

(32.3

)

40.3

 

Income tax (benefit) expense

 

(12.0

)

23.5

 

2.5

 

 

14.0

 

Minority interest

 

 

 

(0.6

)

 

(0.6

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) from continuing operations

 

27.8

 

29.9

 

0.3

 

(32.3

)

25.7

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income from discontinued operations

 

 

0.2

 

1.9

 

 

2.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

27.8

 

$

30.1

 

$

2.2

 

$

(32.3

)

$

27.8

 

 

19



 

Condensed Consolidating Statements of Income

Nine Months Ended January 2, 2005

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

1,669.5

 

$

486.8

 

$

(46.8

)

$

2,109.5

 

Cost of goods sold

 

 

1,281.6

 

397.3

 

(46.8

)

1,632.1

 

Selling and administrative expenses

 

31.0

 

106.8

 

39.0

 

 

176.8

 

Provision for restructuring

 

 

0.1

 

(0.1

)

 

 

Other (income) expense

 

(8.2

)

(0.2

)

8.4

 

 

 

Interest expense (income), net

 

17.4

 

33.3

 

(7.0

)

 

43.7

 

Equity in earnings of subsidiaries

 

51.8

 

11.1

 

 

(62.9

)

 

 

 

 

 

 

 

 

 

 

 

 

 

Net (loss) income before income tax and minority interest

 

(92.0

)

236.8

 

49.2

 

62.9

 

256.9

 

Income tax (benefit) expense

 

(24.3

)

86.4

 

24.0

 

 

86.1

 

Minority interest

 

 

 

(1.0

)

 

(1.0

)

 

 

 

 

 

 

 

 

 

 

 

 

Net (loss) income from continuing operations

 

(67.7

)

150.4

 

24.2

 

62.9

 

169.8

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss from discontinued operations

 

 

(0.1

)

(237.4

)

 

(237.5

)

 

 

 

 

 

 

 

 

 

 

 

 

Net (loss) income

 

$

(67.7

)

$

150.3

 

$

(213.2

)

$

62.9

 

$

(67.7

)

 

20



 

Condensed Consolidating Statements of Income

Nine Months Ended December 28, 2003

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

1,047.4

 

$

237.9

 

$

(9.2

)

$

1,276.1

 

Cost of goods sold

 

 

796.6

 

199.6

 

(9.2

)

987.0

 

Selling and administrative expenses

 

18.0

 

56.0

 

22.9

 

 

96.9

 

Provision for restructuring

 

 

(0.2

)

8.6

 

 

8.4

 

Other expense

 

3.5

 

 

7.7

 

 

11.2

 

Interest expense (income), net

 

11.5

 

29.7

 

(3.0

)

 

38.2

 

Equity in earnings of subsidiaries

 

(85.9

)

11.6

 

 

74.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (loss) before income tax and minority interest

 

52.9

 

153.7

 

2.1

 

(74.3

)

134.4

 

Income tax (benefit) expense

 

(23.7

)

70.7

 

0.7

 

 

47.7

 

Minority interest

 

 

 

(0.9

)

 

(0.9

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) from continuing operations

 

76.6

 

83.0

 

0.5

 

(74.3

)

85.8

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss) from discontinued operations

 

 

0.1

 

(9.3

)

 

(9.2

)

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

76.6

 

$

83.1

 

$

(8.8

)

$

(74.3

)

$

76.6

 

 

21



 

Condensed Consolidating Balance Sheets

January 2, 2005

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

314.4

 

$

3.2

 

$

79.3

 

$

 

$

396.9

 

Receivables

 

37.8

 

78.5

 

307.7

 

(52.7

)

371.3

 

Inventories

 

 

351.9

 

149.7

 

 

501.6

 

Prepaid expenses

 

3.5

 

5.6

 

9.7

 

 

18.8

 

Income tax receivable

 

 

 

0.7

 

(0.7

)

 

Deferred income taxes

 

2.4

 

45.9

 

2.1

 

 

50.4

 

Discontinued operations

 

 

0.3

 

75.3

 

 

75.6

 

 

 

 

 

 

 

 

 

 

 

 

 

Total current assets

 

358.1

 

485.4

 

624.5

 

(53.4

)

1,414.6

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

1.3

 

454.0

 

221.1

 

 

676.4

 

Goodwill, net

 

 

1,009.7

 

426.3

 

 

1,436.0

 

Deferred income taxes

 

40.8

 

 

41.4

 

(66.4

)

15.8

 

Investments in subsidiaries

 

2,391.9

 

288.5

 

 

(2,680.4

)

 

Other assets

 

81.1

 

7.0

 

13.4

 

 

101.5

 

Discontinued operations

 

 

0.9

 

57.0

 

 

57.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

2,873.2

 

$

2,245.5

 

$

1,383.7

 

$

(2,800.2

)

$

3,702.2

 

Liabilities and Shareholders Investment

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

Short-term borrowings

 

$

 

$

 

$

6.0

 

$

 

$

6.0

 

Long-term debt currently due

 

296.5

 

0.6

 

1.9

 

 

299.0

 

Accounts payable

 

5.2

 

208.2

 

101.9

 

(52.7

)

262.6

 

Accrued liabilities

 

28.8

 

200.9

 

78.1

 

(1.1

)

306.7

 

Income taxes payable

 

41.2

 

10.0

 

(0.6

)

(0.7

)

49.9

 

Discontinued operations

 

 

 

33.7

 

 

33.7

 

 

 

 

 

 

 

 

 

 

 

 

 

Total current liabilities

 

371.7

 

419.7

 

221.0

 

(54.5

)

957.9

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

727.8

 

10.6

 

8.7

 

 

747.1

 

Pension and other postretirement benefit obligations

 

60.2

 

89.9

 

62.5

 

 

212.6

 

Deferred tax liability

 

 

66.4

 

 

(66.4

)

 

Other long-term liabilities

 

 

34.2

 

18.9

 

 

53.1

 

Discontinued operations

 

 

 

18.0

 

 

18.0

 

 

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ investment:

 

 

 

 

 

 

 

 

 

 

 

Common stock and paid-in capital

 

819.4

 

1,644.1

 

1,069.1

 

(2,713.2

)

819.4

 

Retained earnings

 

887.7

 

24.7

 

(68.3

)

43.6

 

887.7

 

Accumulated other comprehensive loss

 

6.4

 

(44.1

)

53.8

 

(9.7

)

6.4

 

 

 

 

 

 

 

 

 

 

 

 

 

Total shareholders’ investment

 

1,713.5

 

1,624.7

 

1,054.6

 

(2,679.3

)

1,713.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

2,873.2

 

$

2,245.5

 

$

1,383.7

 

$

(2,800.2

)

$

3,702.2

 

 

22



 

Condensed Consolidating Balance Sheets

March 28, 2004

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Current assets:

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

33.2

 

$

 

$

47.1

 

$

 

80.3

 

Receivables

 

315.1

 

87.8

 

283.7

 

(297.6

)

389.0

 

Inventories

 

 

329.9

 

123.7

 

 

453.6

 

Prepaid expenses

 

3.3

 

3.6

 

9.4

 

 

16.3

 

Income tax receivable

 

29.0

 

8.4

 

 

(8.4

)

29.0

 

Deferred income taxes

 

 

52.3

 

5.1

 

(6.6

)

50.8

 

Discontinued operations

 

 

2.2

 

166.3

 

 

168.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Total current assets

 

380.6

 

484.2

 

635.3

 

(312.6

)

1,187.5

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

0.9

 

478.5

 

225.0

 

 

704.4

 

Goodwill, net

 

 

1,001.9

 

399.9

 

 

1,401.8

 

Deferred income taxes

 

34.2

 

 

62.4

 

(73.3

)

23.3

 

Investments in subsidiaries

 

2,412.9

 

283.9

 

 

(2,696.8

)

 

Other assets

 

73.2

 

13.8

 

8.0

 

 

95.0

 

Discontinued operations

 

 

2.7

 

341.5

 

 

344.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

2,901.8

 

$

2,265.0

 

$

1,672.1

 

$

(3,082.7

)

$

3,756.2

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities and Shareholders Investment

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

Short-term borrowings

 

$

 

$

 

$

14.8

 

$

 

$

14.8

 

Long-term debt currently due

 

235.9

 

0.6

 

2.0

 

 

238.5

 

Accounts payable

 

3.4

 

367.8

 

141.1

 

(257.1

)

255.2

 

Accrued liabilities

 

31.5

 

179.2

 

74.7

 

(1.1

)

284.3

 

Income taxes payable

 

39.6

 

 

3.1

 

(8.4

)

34.3

 

Deferred income taxes

 

6.6

 

 

 

(6.6

)

 

Discontinued operations

 

 

16.0

 

110.2

 

(40.5

)

85.7

 

 

 

 

 

 

 

 

 

 

 

 

 

Total current liabilities

 

317.0

 

563.6

 

345.9

 

(313.7

)

912.8

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

801.0

 

11.3

 

10.7

 

 

823.0

 

Pension and other postretirement benefit obligations

 

69.2

 

102.7

 

58.5

 

 

230.4

 

Deferred income taxes

 

 

73.3

 

 

(73.3

)

 

Other long-term liabilities

 

 

39.9

 

12.4

 

 

52.3

 

Discontinued operations

 

 

 

23.1

 

 

23.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ investment:

 

 

 

 

 

 

 

 

 

 

 

Common stock and paid-in capital

 

782.4

 

1,644.1

 

1,055.8

 

(2,699.9

)

782.4

 

Retained earnings

 

961.2

 

(125.6

)

144.9

 

(19.3

)

961.2

 

Accumulated other comprehensive loss

 

(29.0

)

(44.3

)

20.8

 

23.5

 

(29.0

)

 

 

 

 

 

 

 

 

 

 

 

 

Total shareholders investment

 

1,714.6

 

1,474.2

 

1,221.5

 

(2,695.7

)

1,714.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

2,901.8

 

$

2,265.0

 

$

1,672.1

 

$

(3,082.7

)

$

3,756.2

 

 

23



 

Condensed Consolidating Statements of Cash Flows

Nine Months Ended January 2, 2005

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided (used) by operating activities

 

$

158.8

 

$

44.4

 

$

55.7

 

$

(6.8

)

$

252.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Capital expenditures

 

(0.8

)

(26.5

)

(11.3

)

 

(38.6

)

Acquisitions of businesses

 

 

 

(1.4

)

 

(1.4

)

Proceeds from sale of business

 

116.0

 

 

 

 

116.0

 

Other investing activities, net

 

(1.8

)

(14.9

)

3.4

 

17.5

 

4.2

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided (used) by investing activities

 

113.4

 

(41.4

)

(9.3

)

17.5

 

80.2

 

 

 

 

 

 

 

 

 

 

 

 

 

Net change in short-term borrowings

 

 

 

(5.8

)

 

(5.8

)

Repayment of long-term debt

 

(12.6

)

(0.6

)

(2.2

)

 

(15.4

)

Proceeds from exercise of stock options

 

25.2

 

 

 

 

25.2

 

Cash dividends

 

(5.8

)

 

 

 

(5.8

)

Other financing activities, net

 

2.2

 

0.8

 

(1.1

)

(10.7

)

(8.8

)

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided (used) by financing activities

 

9.0

 

0.2

 

(9.1

)

(10.7

)

(10.6

)

 

 

 

 

 

 

 

 

 

 

 

 

Effect of exchange rate changes on cash and cash equivalents

 

 

 

4.3

 

 

4.3

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash used by discontinued operations

 

 

 

(9.4

)

 

(9.4

)

 

 

 

 

 

 

 

 

 

 

 

 

Net increase in cash and cash equivalents

 

281.2

 

3.2

 

32.2

 

 

316.6

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents at beginning of year

 

33.2

 

 

47.1

 

 

80.3

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents at end of year

 

$

314.4

 

$

3.2

 

$

79.3

 

$

 

$

396.9

 

 

24



 

Condensed Consolidating Statements of Cash Flows

Nine Months Ended December 28, 2003

(Unaudited)

 

 

 

Precision
Castparts
Corp.

 

Guarantor
Subsidiaries

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by operating activities

 

$

16.0

 

$

21.8

 

$

9.2

 

$

47.3

 

$

94.3

 

 

 

 

 

 

 

 

 

 

 

 

 

Capital expenditures

 

(0.2

)

(20.6

)

(12.9

)

 

(33.7

)

Acquisitions of businesses

 

(280.9

)

 

 

 

(280.9

)

Investments in subsidiaries

 

(5.8

)

(7.5

)

13.3

 

 

 

Proceeds from sale of discontinued operations

 

23.5

 

 

 

 

23.5

 

Other

 

 

 

6.2

 

 

6.2

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash (used) provided by investing activities

 

(263.4

)

(28.1

)

6.6

 

 

(284.9

)

 

 

 

 

 

 

 

 

 

 

 

 

Net change in short-term borrowings

 

 

 

(51.9

)

 

(51.9

)

Issuance of long-term debt

 

500.0

 

 

 

 

500.0

 

Repayment of long-term debt

 

(260.0

)

 

 

 

(260.0

)

Common stock issued

 

37.0

 

 

 

 

37.0

 

Cash dividends

 

(4.8

)

 

 

 

(4.8

)

Other

 

(23.0

)

6.1

 

41.0

 

(47.3

)

(23.2

)

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided (used) by financing activities

 

249.2

 

6.1

 

(10.9

)

(47.3

)

197.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Effect of exchange rate changes on cash and cash equivalents

 

 

 

1.1

 

 

1.1

 

 

 

 

 

 

 

 

 

 

 

 

 

Net cash provided by discontinued operations

 

 

0.1

 

11.2

 

 

11.3

 

 

 

 

 

 

 

 

 

 

 

 

 

Net increase (decrease) in cash and cash equivalents

 

1.8

 

(0.1

)

17.2

 

 

18.9

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents at beginning of year

 

7.5

 

0.1

 

21.1

 

 

28.7

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents at end of year

 

$

9.3

 

$

 

$

38.3

 

$

 

$

47.6

 

 

25



 

Item 2.           Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Consolidated Results of Operations - Comparison Between Three Months Ended January 2, 2005 and December 28, 2003

 

 

 

Three Months Ended

 

Inc/(Dec)

 

 

 

1/02/05

 

12/28/03

 

$

 

%

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

743.9

 

$

450.2

 

$

293.7

 

65.2

%

Cost of goods sold

 

575.8

 

348.6

 

227.2

 

65.2

 

Selling and administrative expenses

 

58.8

 

37.3

 

21.5

 

57.6

 

Other expense

 

 

11.2

 

(11.2

)

n/a

 

Interest expense, net

 

14.3

 

12.8

 

1.5

 

11.7

 

Income before income taxes and minority interest

 

95.0

 

40.3

 

54.7

 

135.7

 

Income tax expense

 

32.7

 

14.0

 

18.7

 

133.6

 

Effective tax rate

 

34.4

%

34.7

%

 

 

 

 

Minority interest

 

(0.2

)

(0.6

)

0.4

 

66.7

 

Net income from continuing operations

 

62.1

 

25.7

 

36.4

 

141.6

 

Net (loss) income from discontinued operations

 

(0.4

)

2.1

 

(2.5

)

(119.0

)

Net income

 

$

61.7

 

$

27.8

 

$

33.9

 

121.9

%

Net income per share from continuing operations – diluted

 

$

0.93

 

0.45

 

$

0.48

 

106.7

%

Net income per share from discontinued operations – diluted

 

 

0.04

 

(0.04

)

n/a

 

Net income per share - diluted

 

$

0.93

 

$

0.49

 

$

0.44

 

89.8

%

 

Sales for the third quarter of fiscal 2005 were $743.9 million, up $293.7 million, or 65.2 percent from $450.2 million in the same quarter last year.  Approximately 60 percent of the increase in sales is due to the inclusion of a full quarter of results from the SPS businesses in the third quarter of fiscal 2005 as compared to 19 days in the same period in the prior year.  In addition, improved economic conditions in the aerospace and power generation markets led to increased sales in the Investment Cast Products and Forged Products segments.  According to JSA Research as of October 2004, commercial aircraft deliveries are forecast to increase approximately 13 percent in calendar year 2005 from calendar year 2004 compared with declining deliveries since calendar year 2001.  In addition, continued expansion of the Company’s metal injection molding technology in the automotive sector and strength in the pulp and paper market contributed to higher sales in the Industrial Products segment.

 

Net income from continuing operations for the third quarter of fiscal 2005 was $62.1 million, or $0.93 per share (diluted).  By comparison, net income from continuing operations for the third quarter of fiscal 2004 was $25.7 million, or $0.45 per share (diluted), which included other expense related to financing the SPS acquisition of $11.2 million, or $0.12 per share.  Net income (after discontinued operations) for the third quarter of fiscal 2005 was $61.7 million, or $0.93 per share (diluted), compared with net income of $27.8 million, or $0.49 per share (diluted), in the same period last year.

 

Other Expense

 

Other expense of $11.2 million was recorded in the third quarter of fiscal 2004 to reflect the write-off of unamortized bank fees ($2.8 million) from early termination of bank credit facilities and the termination of an interest rate swap ($8.4 million) associated with debt refinancing, both in connection with the SPS acquisition.

 

26



 

Interest and Income Tax

 

Net interest expense for the third quarter of fiscal 2005 was $14.3 million, compared with $12.8 million for the third quarter last year. The higher expense is primarily due to higher debt levels compared to the same quarter last year as a result of debt issued in December 2003 to finance the acquisition of SPS.

 

The effective tax rate for the third quarter of fiscal 2005 was 34.4 percent, 0.3 percentage points lower than the 34.7 percent effective rate in the same quarter last year.  This improvement is primarily due to the implementation of tax strategies related to prior year restructuring activities in Europe, partially offset by increased earnings in jurisdictions with higher tax rates.

 

Restructuring

 

The Company continuously assesses its cost structure to ensure that operations are properly sized for prevailing market conditions.  In connection with these reviews, no plans have been approved that would result in charges for restructuring in fiscal 2005.

 

Discontinued Operations

 

Net loss from discontinued operations was $0.4 million in the third quarter of fiscal 2005 compared with net income of $2.1 million, or $0.04 per share (diluted), in the same quarter last year.  In the second quarter of fiscal 2005, the Company entered into agreements to sell all of the pumps and valves businesses of PCC Flow Technologies with the exception of E-One.  The businesses held for sale were reclassified from the Fluid Management Products segment to discontinued operations.  The E-One sewer and detection system operation of the Fluid Management Products segment was retained and is now included in the Industrial Products segment.  All of the pumps and valves businesses, with the exception of PCC Eurovalves, were sold in the third quarter.  PCC Eurovalves continues to be marketed.

 

The net loss from discontinued operations in the current quarter consists primarily of additional charges associated with the sale of the pumps and valves businesses partially offset by the operating results of the remaining businesses held for sale.  Net income from discontinued operations in the third quarter of last year principally reflects net income of the pumps and valves businesses of PCC Flow Technologies.

 

In connection with the SPS acquisition, three businesses – Magnetics, Mohawk, and Dacar – were classified as held for sale in the third quarter of fiscal 2004.  Dacar was sold in late September 2004, Magnetics was sold in January 2005, and Mohawk continues to be marketed.

 

27



 

Results of Operations by Segment – Comparison Between Three Months Ended January 2, 2005 and December 28, 2003

 

 

 

Three Months Ended

 

Inc/(Dec)

 

 

 

1/02/05

 

12/28/03

 

$

 

%

 

 

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Investment Cast Products

 

$

350.7

 

$

254.5

 

$

96.2

 

37.8

%

Forged Products

 

155.7

 

118.8

 

36.9

 

31.1

 

Fastener Products

 

175.3

 

30.4

 

144.9

 

476.6

 

Industrial Products

 

62.2

 

46.5

 

15.7

 

33.8

 

Consolidated net sales

 

$

743.9

 

$

450.2

 

$

293.7

 

65.2

%

Operating income (loss):

 

 

 

 

 

 

 

 

 

Investment Cast Products

 

$

67.1

 

$

46.8

 

$

20.3

 

43.4

%

% of sales

 

19.1

%

18.4

%

 

 

 

 

Forged Products

 

18.2

 

15.6

 

2.6

 

16.7

 

% of sales

 

11.7

%

13.1

%

 

 

 

 

Fastener Products

 

23.8

 

1.4

 

22.4

 

1,600.0

 

% of sales

 

13.6

%

4.6

%

 

 

 

 

Industrial Products

 

11.5

 

8.3

 

3.2

 

38.6

 

% of sales

 

18.5

%

17.8

%

 

 

 

 

Corporate expense

 

(11.3

)

(7.8

)

(3.5

)

(44.9

)

Consolidated segment operating income

 

109.3

 

64.3

 

45.0

 

70.0

%

% of sales

 

14.7

%

14.3

%

 

 

 

 

Provision for restructuring

 

 

 

 

 

 

 

Other expense

 

 

11.2

 

 

 

 

 

Interest expense, net

 

14.3

 

12.8

 

 

 

 

 

Income before income taxes and minority interest

 

$

95.0

 

$

40.3

 

 

 

 

 

 

Investment Cast Products

 

Investment Cast Products’ sales increased 37.8 percent from $254.5 million in the third quarter of fiscal 2004 to $350.7 million this year.  Operating income increased 43.4 percent from $46.8 million in the third quarter of fiscal 2004 to $67.1 million in the same quarter this year.  Operating income as a percent of sales also increased from 18.4 percent to 19.1 percent of sales.  The segment’s sales benefited from the addition of the SPS Specialty Materials and Alloys Group (“SMAG”), which was acquired in December 2003, and from increasing demand in the aerospace and IGT sectors.  The increase in operating income reflected the impact of the higher sales volume, partially offset by lower selling prices and higher raw material prices, mainly nickel and cobalt, which have increased approximately 20 percent and 40 percent, respectively, on the London Metal Exchange (LME) and Metal Bulletin COFM.8 Index (Bloomberg) compared to the same quarter last year.  The improvement in operating margins as a percentage of sales was mainly due to the leverage from higher sales volumes in the base businesses, partially offset by the impact of lower selling prices and higher raw material prices.

 

Sales within this segment are expected to continue to benefit from improved conditions in the aerospace and power generation markets through the remainder of fiscal 2005.  The leverage from higher volumes should result in measured improvement in operating margins as a percentage of sales through the remainder of fiscal 2005.

 

28



 

Forged Products

 

Forged Products’ sales were $155.7 million for the quarter, an increase of 31.1 percent, compared to sales of $118.8 million in the third quarter of fiscal 2004.  Operating income increased 16.7 percent from $15.6 million in the third quarter of fiscal 2004 to $18.2 million in the same quarter this year, while operating income as a percent of sales decreased from 13.1 percent to 11.7 percent.  The higher sales were primarily due to increased demand for aerospace products and continued penetration into the Chinese power generation market with higher sales of extruded pipe.  Operating income as a percent of sales benefited in the current quarter from the higher volume, but was lower than last year due to higher material costs, mainly nickel and titanium, which have increased approximately 20 percent and 7 percent, respectively, on the LME and Metal Bulletin TI1225 Index (Bloomberg) since the third quarter of fiscal 2004.

 

Sales for the remainder of fiscal 2005 within the Forged Products segment are expected to benefit from strong demand for seamless pipe used for energy plant construction, as well as continued improvement in the aerospace sector.  Operating income is expected to benefit from the higher sales volume and the favorable impact of contract terms that allow for pass-through pricing of higher material costs beginning in the fourth quarter of fiscal 2005 and continuing through fiscal 2006.  While these recoveries will increase segment revenues and protect operating income, they will have a dampening effect on related improvements in operating margins as a percentage of sales.

 

Fastener Products

 

The Fastener Products segment is primarily comprised of SPS’s former Aerospace Fasteners and Engineered Fasteners groups that were acquired in December 2003.  The segment reported $175.3 million of sales with operating income of $23.8 million, or 13.6 percent of sales, in the third quarter of fiscal 2005, compared to sales of $30.4 million and operating income of $1.4 million, or 4.6 percent of sales, in the third quarter of fiscal 2004.  Last year’s quarterly results included only 19 days of operation.  The segment is being favorably impacted by strong aerospace sales and continues to benefit from opportunities for market share gains at major aerospace customers, partially offset by a seasonal decrease in automotive sales.  Cost take-outs and improved manufacturing processes have significantly improved operating margins as a percentage of sales since the acquisition of SPS.  Synergies are larger than originally planned and are being achieved sooner than expected.

 

Sales within this segment are expected to grow during the remainder of fiscal 2005, and operating margins as a percentage of sales should also improve due to continuing realization of synergies, cost take-outs and leverage from increased sales.

 

Industrial Products

 

Industrial Products’ sales of $62.2 million for the third quarter of fiscal 2005 increased 33.8 percent from $46.5 million in the same period last year.  Operating income improved to $11.5 million in the third quarter of fiscal 2005 compared with $8.3 million in the same period last year.  Operating income as a percent of sales improved to 18.5 percent in the third quarter of fiscal 2005 from 17.8 percent in the same period last year.  The increase in sales compared to last year reflects a full quarter of sales from SPS’ Precision Tool Group compared to 19 days in the same quarter last year, market share gains in the automotive industry, and improving conditions in the aerospace and pulp and paper markets.  The improvement in operating margin as a percent of sales compared to the third quarter of fiscal 2004 is primarily due to the leverage from the higher sales volumes in the base businesses, as well as benefits realized from integrating the SPS tool businesses with PCC’s tool operations in the U.S. and India, partially offset by the impact of increased administrative costs.

 

The Industrial Products segment is expected to benefit from the consolidation of the Reed-Rico and the SPS tool businesses, which will increase PCC’s worldwide share of the fastener tooling market.  Operating margins are expected to continue to increase through fiscal 2005 as a result of improved cost structures and leverage from higher volume.

 

29



 

Consolidated Results of Operations - Comparison Between Nine Months Ended January 2, 2005 and December 28, 2003

 

 

 

Nine Months Ended

 

Inc/(Dec)

 

 

 

1/02/05

 

12/28/03

 

$

 

%

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

2,109.5

 

$

1,276.1

 

$

833.4

 

65.3

%

Cost of goods sold

 

1,632.1

 

987.0

 

645.1

 

65.4

 

Selling and administrative expenses

 

176.8

 

96.9

 

79.9

 

82.5

 

Provision for restructuring

 

 

8.4

 

(8.4

)

n/a

 

Other expense

 

 

11.2

 

(11.2

)

n/a

 

Interest expense, net

 

43.7

 

38.2

 

5.5

 

14.4

 

Income before income taxes and minority interest

 

256.9

 

134.4

 

122.5

 

91.1

 

Income tax expense

 

86.1

 

47.7

 

38.4

 

80.5

 

Effective tax rate

 

33.5

%

35.5

%

 

 

 

 

Minority interest

 

(1.0

)

(0.9

)

(0.1

)

(11.1

)

Net income from continuing operations

 

169.8

 

85.8

 

84.0

 

97.9

 

Net loss from discontinued operations

 

(237.5

)

(9.2

)

(228.3

)

(2,481.5

)

Net (loss) income

 

$

(67.7

)

$

76.6

 

$

(144.3

)

(188.4

)%

Net income per share from continuing operations – diluted

 

$

2.56

 

1.56

 

$

1.00

 

64.1

%

Net loss per share from discontinued operations – diluted

 

(3.58

)

(0.16

)

(3.42

)

(2,137.5

)

Net (loss) income per share - diluted

 

$

(1.02

)

$

1.40

 

$

(2.42

)

(172.9

)%

 

Sales for the first nine months of fiscal 2005 were $2,109.5 million, an increase of 65.3 percent from $1,276.1 million in the same period last year.  The addition of the SPS businesses contributed approximately 70 percent to the increase in sales, as well as improved economic conditions in the aerospace and power generation markets, which led to increased sales in the Investment Cast Products and Forged Products segments.  According to JSA Research as of October 2004, commercial aircraft deliveries are forecast to increase approximately 13 percent in calendar year 2005 from calendar year 2004 compared to declining deliveries since calendar year 2001.  In addition, continued expansion of the Company’s metal injection molding technology in the automotive sector and strength in the pulp and paper market contributed to higher sales in the Industrial Products segment.

 

Net income from continuing operations for the first nine months of fiscal 2005 was $169.8 million, or $2.56 per share (diluted).  By comparison, net income from continuing operations for the first nine months of fiscal 2004 was $85.8 million, or $1.56 per share (diluted), which included restructuring charges of $8.4 million, or $0.10 per share, and other expense related to financing the SPS acquisition of $11.2 million, or $0.13 per share.  Net loss for the first nine months of fiscal 2005 was $67.7 million, or $1.02 per share (diluted), compared with net income of $76.6 million, or $1.40 per share (diluted), in the same period last year.

 

Restructuring

 

The Company recorded $8.4 million of restructuring charges in the second quarter of fiscal 2004 primarily for severance associated with headcount reductions at PCC’s investment casting operations in the United Kingdom and the Company’s forging operations in the United Kingdom and Houston, Texas.  The reductions were in response to reduced demand for commercial aerospace and industrial gas turbine products.

 

The Company continuously assesses its cost structure to ensure that operations are properly sized for prevailing market conditions.  In connection with these reviews, no plans have been approved that would result in charges for restructuring in fiscal 2005.

 

30



 

Other Expense

 

Other expense of $11.2 million was recorded in the third quarter of fiscal 2004 to reflect the write-off of unamortized bank fees ($2.8 million) from early termination of bank credit facilities and the termination of an interest rate swap ($8.4 million) associated with debt refinancing, both in connection with the SPS acquisition.

 

Interest and Income Tax

 

Net interest expense for the nine months ended January 2, 2005 was $43.7 million, as compared with $38.2 million for the same period last year.  The higher expense is primarily due to higher debt levels compared to the same period last year as a result of debt issued in December 2003 to finance the acquisition of SPS.

 

The effective tax rate for the first nine months of fiscal 2005 was 33.5 percent, as compared with 35.5 percent for the nine months ended December 28, 2003.  This improvement is primarily due to the implementation of tax strategies related to prior year restructuring activities in Europe, partially offset by increased earnings in jurisdictions with higher tax rates.

 

Discontinued Operations

 

Net loss from discontinued operations was $237.5 million, or $3.58 per share (diluted), for the nine months ended January 2, 2005 compared with a net loss of $9.2 million, or $0.16 per share (diluted), in the same period last year.  In the second quarter of fiscal 2005, the Company entered into agreements to sell all of the pumps and valves businesses of PCC Flow Technologies, with the exception of E-One.  The businesses held for sale were reclassified from the Fluid Management Products segment to discontinued operations.  The E-One sewer and detection system operation of the Fluid Management Products segment was retained and is now included in the Industrial Products segment.  PCC’s decision to sell the pumps and valves businesses resulted in a charge of $245.0 million in the second quarter of fiscal 2005.  Of this charge, $219.0 million was associated with the write-down of goodwill.  The remainder related to the write-down of inventory, other amortizable assets and machinery and equipment to fair value less cost to sell.  All of the pumps and valves businesses, with the exception of PCC Eurovalves, were sold in the third quarter.  PCC Eurovalves continues to be marketed.

 

The charge to discontinued operations in the first nine months of fiscal 2004 principally reflects the write-down of assets at Newmans, a business unit of PCC Flow Technologies that was sold in December 2003.

 

In connection with the SPS acquisition, three businesses – Magnetics, Mohawk, and Dacar – were classified as held for sale in the third quarter of fiscal 2004.  Dacar was sold in late September 2004, Magnetics was sold in January 2005, and Mohawk continues to be marketed.

 

31



 

Results of Operations by Segment – Comparison Between Nine Months Ended January 2, 2005 and December 28, 2003

 

 

 

Nine Months Ended

 

Inc/(Dec)

 

 

 

1/02/05

 

12/28/03

 

$

 

%

 

 

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Investment Cast Products

 

$

980.4

 

$

746.0

 

$

234.4

 

31.4

%

Forged Products

 

448.1

 

366.9

 

81.2

 

22.1

 

Fastener Products

 

504.5

 

30.4

 

474.1

 

1,559.5

 

Industrial Products

 

176.5

 

132.8

 

43.7

 

32.9

 

Consolidated net sales

 

$

2,109.5

 

$

1,276.1

 

$

833.4

 

65.3

%

Operating income (loss):

 

 

 

 

 

 

 

 

 

Investment Cast Products

 

$

183.1

 

$

137.2

 

$

45.9

 

33.5

%

% of sales

 

18.7

%

18.4

%

 

 

 

 

Forged Products

 

55.3

 

47.6

 

7.7

 

16.2

 

% of sales

 

12.3

%

13.0

%

 

 

 

 

Fastener Products

 

61.8

 

1.4

 

60.4

 

4,314.3

 

% of sales

 

12.2

%

4.6

%

 

 

 

 

Industrial Products

 

31.5

 

24.0

 

7.5

 

31.3

 

% of sales

 

17.8

%

18.1

%

 

 

 

 

Corporate expense

 

(31.1

)

(18.0

)

(13.1

)

(72.8

)

Consolidated segment operating income

 

300.6

 

192.2

 

108.4

 

56.4

%

% of sales

 

14.2

%

15.1

%

 

 

 

 

Provision for restructuring

 

 

8.4

 

 

 

 

 

Other expense

 

 

11.2

 

 

 

 

 

Interest expense, net

 

43.7

 

38.2

 

 

 

 

 

Income before income taxes and minority interest

 

$

256.9

 

$

134.4

 

 

 

 

 

 

Investment Cast Products

 

Investment Cast Products’ sales increased by 31.4 percent, from $746.0 million in the first nine months of fiscal 2004 to $980.4 million this year.  Operating income for the segment increased by 33.5 percent, from $137.2 million, or 18.4 percent of sales, a year ago to $183.1 million, or 18.7 percent of sales, in the first nine months of fiscal 2005.  The segment’s sales benefited from the addition of the SPS Specialty Materials and Alloys Group (“SMAG”), which was acquired in December 2003, and from increasing demand from the aerospace and IGT aftermarket sectors.  The operating income improvement reflected the impact of the higher sales volume, partially offset by higher raw material prices, mainly nickel and cobalt, which have increased approximately 35 percent and 100 percent, respectively, on the London Metal Exchange (LME) and Metal Bulletin COFM.8 Index (Bloomberg) compared to the same nine-month period last year.  The favorable impact on operating margins as a percent of sales from the higher sales was partially offset by the impact of lower prices and higher raw material prices.

 

Forged Products

 

Forged Products’ sales were $448.1 million for the first nine months of fiscal 2005, an increase of 22.1 percent, compared to sales of $366.9 million in the same period last year.  Operating income increased 16.2 percent from $47.6 million, or 13.0 percent of sales, in the first nine months of fiscal 2004 to $55.3 million, or 12.3 percent of sales, this year.  The higher sales were primarily due to increased demand for aerospace products and continued penetration into the Chinese power generation market with higher sales of extruded pipe.  Operating income as a percent of sales benefited from the higher volume, but was lower than last year due to higher material costs, mainly nickel and titanium, which have increased approximately 35 percent and 7 percent, respectively, on the LME and Metal Bulletin TI1225 Index (Bloomberg) since the first nine months of fiscal 2004.  The first nine months of fiscal 2004 included a $6.8 million benefit for settlement of an agreement between Wyman-Gordon and a metal supplier.

 

32



 

Fastener Products

 

The Fastener Products segment is primarily comprised of SPS’s former Aerospace Fasteners and Engineered Fasteners groups that were acquired in December 2003.  The segment reported $504.5 million of sales with operating income of $61.8 million, or 12.2 percent of sales, in the first nine months of fiscal 2005 compared to $30.4 million of sales with operating income of $1.4 million, or 4.6 percent of sales, in the same period last year.  Last year’s results included only 19 days of operation.  The segment is being favorably impacted by strong aerospace sales and continues to benefit from opportunities for market share gains at major aerospace customers, partially offset by a seasonal decrease in automotive sales.  Cost take-outs and improved manufacturing processes have significantly improved operating margins as a percent of sales since the acquisition of SPS.  Synergies are larger than originally planned and are being achieved sooner than expected.

 

Industrial Products

 

Industrial Products’ sales of $176.5 million for the first nine months of fiscal 2005 increased $43.7 million, or 32.9 percent, from $132.8 million in the comparable prior year period.  Operating income was $31.5 million, or 17.8 percent of sales, in the first nine months of fiscal 2005, $7.5 million higher than operating income of $24.0 million, or 18.1 percent of sales, in the same period last year.  The sales increase reflects the addition of sales from SPS’ Precision Tool Group, market share gains in the automotive industry, and improving conditions in the aerospace and pulp and paper markets.  The decline in operating income as a percent of sales compared to the first nine months of fiscal 2004 is primarily due to the addition of the SPS Precision Tool Group, which has lower margins compared to the base businesses, plus the impact of increased administrative costs, partially offset by leverage from the higher sales volumes in the base businesses as well as benefits realized from integrating the SPS tool businesses with PCC’s tool operations in the U.S. and India.

 

Contractual Obligations and Commitments

 

During January, 2005, the Company amended its bank credit facility to reduce the spread applicable to LIBOR borrowings.   The applicable spreads, as revised, range from 0.625% to 1.75%, depending upon credit ratings received from Moody’s and S & P.  Based on current credit ratings, interest rates on borrowings under the revised bank credit facility will be reduced from LIBOR + 1.25% to LIBOR + 1.00%.  The amendment also revised the amortization schedule of principal repayments on the $300 million term loan included in the bank credit facility.  The following schedule provides the Company’s aggregate long-term debt maturities in each of the next five fiscal years as previously reported and as revised to reflect this amendment:

 

Fiscal Year

 

Previous

 

Current

 

 

 

 

 

 

 

2005

 

$

238.5

 

$

223.5

 

2006

 

$

98.6

 

$

38.6

 

2007

 

$

98.5

 

$

42.3

 

2008

 

$

248.8

 

$

206.3

 

2009

 

$

79.0

 

$

252.7

 

 

Subsequent Event

 

On January 25, 2005, the Company entered into definitive agreements to acquire the shares of Air Industries Corporation (AIC) and the assets of Air Tuf Products, Inc. for $194.0 million in cash.  Founded in 1951, AIC is a leading manufacturer of airframe fasteners, which include bolts, pins, and screws made from titanium and nickel-based alloys.  The transaction, which is subject to regulatory approvals, is expected to close in the fourth quarter of fiscal 2005.  PCC will fund the acquisition with cash on hand.

 

33



 

Changes in Financial Condition and Liquidity

 

Total assets of $3,702.2 million at January 2, 2005 represented a $54.0 million decrease from the $3,756.2 million balance at March 28, 2004.  Total capitalization at January 2, 2005 was $2,765.6 million, consisting of $1,052.1 million of debt and $1,713.5 million of equity. The debt-to-capitalization ratio improved to 38.0 percent from 39.9 percent at September 28, 2004 and 38.6 percent at the end of fiscal 2004.

 

Cash as of January 2, 2005 was $396.9 million, up $316.6 million from the end of fiscal 2004, and total debt was $1,052.1 million, down $25.4 million since the end of fiscal 2004, together reflecting positive cash flow of $342.0 million during the first nine months of fiscal 2005.  The increase in cash flow was principally due to $169.8 million of net income from continuing operations adjusted for $72.0 million of depreciation and amortization and $28.9 million of deferred taxes, $116.0 million of proceeds from the sale of the pumps and valves businesses of PCC Flow Technologies, $25.2 million from the sale of common stock through stock option exercises, and $12.5 million from decreased working capital.  Cash requirements for the first nine months of fiscal 2005 included $38.6 million for capital expenditures, $5.8 million for dividends, $1.4 million to buy the remaining interest in a consolidated joint venture, $9.4 million from discontinued operations and $31.4 million for other activities, including $58.2 million of pension contributions, of which $45.0 million were voluntary.

 

The Company expects to use existing cash balances to pay off $200 million of 8.75% public notes and to acquire Air Industries Corporation and the assets of Air Tuf Products, Inc. for $194.0 million in the fourth quarter of fiscal 2005.  Capital spending during fiscal 2005, which is expected to be slightly higher than capital spending in fiscal 2004, will principally provide for maintenance, expansion, safety and cost reduction projects.  Company contributions to its defined benefit pension plans are expected to be approximately $90.0 million during fiscal 2005, of which $60.0 million will be voluntary.

 

Management believes that the Company can fund requirements for working capital, pension and other postretirement benefit obligations, capital spending, cash dividends and potential acquisitions from cash generated from operations, borrowing from existing or new bank credit facilities, issuance of public or privately placed debt securities, or the issuance of equity securities.

 

Forward-Looking Statements

 

Information included within this filing describing the projected growth and future results and events constitutes forward-looking statements, within the meaning of the Private Securities Litigation Reform Act of 1995.  Actual results in future periods may differ materially from the forward-looking statements because of a number of risks and uncertainties, including but not limited to fluctuations in the aerospace, power generation, automotive, and other general industrial cycles; the relative success of the Company’s entry into new markets; competitive pricing; the financial viability of the Company’s significant customers; the availability and cost of energy, materials, supplies, and insurance; the cost of pension benefits; equipment failures; relations with the Company’s employees; the Company’s ability to manage its operating costs and to integrate acquired businesses in an effective manner; governmental regulations and environmental matters; risks associated with international operations and world economies; the relative stability of certain foreign currencies; and implementation of new technologies and process improvements.  Any forward-looking statements should be considered in light of these factors. The Company undertakes no obligation to publicly release any forward-looking information to reflect anticipated or unanticipated events or circumstances after the date of this document.

 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

There have been no material changes to the Company’s market risk exposure since March 28, 2004.

 

34



 

Item 4. Controls and Procedures

 

PCC Management, including the Chief Executive Officer and Chief Financial Officer, have conducted an evaluation of the effectiveness of disclosure controls and procedures as of the end of the period covered by this report pursuant to Exchange Act Rule 13a-15(b).  Based on that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that the disclosure controls and procedures are effective to ensure that information required to be disclosed by the Company in reports filed with the Securities and Exchange Commission is recorded, processed, summarized and reported on a timely basis.  There have been no changes in internal control over financial reporting that occurred during the last fiscal quarter that has materially effected, or is reasonably likely to materially affect, the Company’s internal control over financial reporting.

 

PART II.  OTHER INFORMATION

 

Item 1.  Legal Proceedings

 

None.

 

Item 2.  Unregistered Sale of Equity Securities and Use of Proceeds

 

None.

 

Item 3.  Defaults Upon Senior Securities

 

None.

 

Item 4.           Submission of Matters to a Vote of Security Holders and Issuer Purchases of Securities

 

None.

 

Item 5.  Other Information

 

None.

 

Item 6.  Exhibits

 

(a) Exhibits

 

31.1                           Certification of the Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

31.2                           Certification of the Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

32.1                           Certification of the Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

32.2                           Certification of the Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

10.1                           Amendment to Credit Agreement

 

(b) Reports on Form 8-K

 

Current Report on Form 8-K dated January 1, 2005 (Item 1.01)

Current Report on Form 8-K dated January 18, 2005 (Item 2.02)

Current Report on Form 8-K dated January 25, 2005 (Item 8.01)

 

 

35



 

SIGNATURE

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

 

PRECISION CASTPARTS CORP.

 

Registrant

 

 

 

 

DATE: February 11, 2005

/s/ William D. Larsson

 

 

William D. Larsson

 

Senior Vice President and

 

Chief Financial Officer

 

(Principal Financial and Accounting Officer)

 

36