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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C.  20549

 

FORM 10-Q

 

(Mark One)

 

ý

 

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

 

 

For the quarterly period ended September 30, 2004

 

 

 

OR

 

 

 

o

 

Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

 

 

Commission File Number 0-21872

 

ALDILA, INC.

(Exact name of registrant as specified in its charter)

 

Delaware

13-3645590

(State or other jurisdiction of

(I.R.S. Employer Identification Number)

incorporation or organization)

 

 

13450 Stowe Drive, Poway, California  92064

(Address of principal executive offices)

 

(858) 513-1801

(Registrant’s telephone no., including area code)

www.aldila.com

 

Not applicable

(Former name, former address and former fiscal year, if changed from last report)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes ý   No o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act)

Yes o   No ý

 

As of November 12, 2004 there were 5,126,406 shares of the Registrant’s common stock, par value $0.01 per share, outstanding.

 

 



 

 

ALDILA, INC.

Table of Contents

Form 10-Q for the Quarterly Period

Ended September 30, 2004

 

PART I

FINANCIAL INFORMATION

 

 

 

 

Item 1.

Financial Statements

 

 

 

 

 

Consolidated Balance Sheets at September 30, 2004 and December 31, 2003

 

 

 

 

 

Consolidated Statements of Operations for the three and nine month periods ended September 30, 2004 and 2003

 

 

 

 

 

Consolidated Statements of Cash Flows for the nine month periods ended September 30, 2004 and 2003

 

 

 

 

 

Notes to Consolidated Financial Statements

 

 

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

 

 

Item 3.

Quantitative and Qualitative Disclosures about Market Risk

 

 

 

 

Item 4.

Controls and Procedures

 

 

 

 

PART II

OTHER INFORMATION

 

 

 

 

Item 1.

Legal Proceedings

 

 

 

 

Item 2.

Changes in Securities

 

 

 

 

Item 3.

Defaults Upon Senior Securities

 

 

 

 

Item 4.

Submission of Matters to a Vote of Security Holders

 

 

 

 

Item 5.

Other Information

 

 

 

 

Item 6.

Exhibits and Reports on Form 8-K

 

 

 

 

 

Signatures

 

 

2



 

 

PART I - FINANCIAL INFORMATION

 

Item 1. Financial Statements

 

ALDILA, INC. AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

(In thousands, except share data)

 

 

 

September 30,

 

December 31,

 

 

 

2004

 

2003

 

 

 

(Unaudited)

 

 

 

ASSETS

 

 

 

 

 

 

 

 

 

 

 

CURRENT ASSETS:

 

 

 

 

 

Cash and cash equivalents

 

$

15,034

 

$

6,919

 

Accounts receivable

 

4,492

 

4,613

 

Income taxes receivable

 

854

 

 

Inventories

 

7,780

 

7,778

 

Deferred tax assets

 

1,069

 

 

Prepaid expenses and other current assets

 

385

 

399

 

Total current assets

 

29,614

 

19,709

 

 

 

 

 

 

 

PROPERTY, PLANT AND EQUIPMENT

 

4,658

 

4,776

 

 

 

 

 

 

 

INVESTMENT IN JOINT VENTURE

 

3,780

 

4,287

 

 

 

 

 

 

 

DEFERRED TAXES

 

667

 

 

 

 

 

 

 

 

OTHER NON-CURRENT ASSETS

 

166

 

241

 

 

 

 

 

 

 

TOTAL ASSETS

 

$

38,885

 

$

29,013

 

 

 

 

 

 

 

LIABILITIES AND STOCKHOLDERS’ EQUITY

 

 

 

 

 

 

 

 

 

 

 

CURRENT LIABILITIES:

 

 

 

 

 

Accounts payable

 

$

3,420

 

$

3,067

 

Accrued expenses

 

2,599

 

1,461

 

Total current liabilities

 

6,019

 

4,528

 

 

 

 

 

 

 

LONG-TERM LIABILITIES:

 

 

 

 

 

Deferred rent and other long-term liabilities

 

24

 

39

 

Total liabilities

 

6,043

 

4,567

 

 

 

 

 

 

 

COMMITMENTS AND CONTINGENCIES

 

 

 

 

 

 

 

 

 

 

 

STOCKHOLDERS’ EQUITY:

 

 

 

 

 

Preferred stock, $.01 par value; authorized 5,000,000 shares; no shares issued

 

 

 

 

 

Common stock, $.01 par value; authorized 30,000,000 shares; issued and outstanding 5,126,406 shares in 2004 and 4,885,149 shares in 2003, respectively

 

51

 

48

 

Additional paid-in capital

 

42,943

 

41,803

 

Accumulated deficit

 

(10,152

)

(17,405

)

Total stockholders’ equity

 

32,842

 

24,446

 

 

 

 

 

 

 

TOTAL LIABILITIES AND STOCKHOLDERS’ EQUITY

 

$

38,885

 

$

29,013

 

 

See notes to consolidated financial statements.

 

3



 

ALDILA, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF INCOME - UNAUDITED

(In thousands, except per share data)

 

 

 

Three months ended
September 30,

 

Nine months ended
September 30,

 

 

 

2004

 

2003

 

2004

 

2003

 

NET SALES

 

$

10,772

 

$

7,995

 

$

40,330

 

$

28,022

 

COST OF SALES

 

8,248

 

6,102

 

25,703

 

22,877

 

Gross profit

 

2,524

 

1,893

 

14,627

 

5,145

 

 

 

 

 

 

 

 

 

 

 

SELLING, GENERAL AND ADMINISTRATIVE

 

1,892

 

1,741

 

6,656

 

5,643

 

Operating income (loss)

 

632

 

152

 

7,971

 

(498

)

 

 

 

 

 

 

 

 

 

 

OTHER EXPENSE (INCOME):

 

 

 

 

 

 

 

 

 

Interest expense

 

 

2

 

 

19

 

Other, net

 

(19

)

(2

)

(4

)

43

 

Equity in earnings of joint venture

 

(71

)

(37

)

(209

)

(109

)

 

 

 

 

 

 

 

 

 

 

INCOME (LOSS) BEFORE INCOME TAXES

 

722

 

189

 

8,184

 

(451

)

(BENEFIT) PROVISION FOR INCOME TAXES

 

(2,596

)

 

419

 

 

 

 

 

 

 

 

 

 

 

 

NET INCOME (LOSS)

 

$

3,318

 

$

189

 

$

7,765

 

$

(451

)

 

 

 

 

 

 

 

 

 

 

NET INCOME (LOSS) PER COMMON SHARE

 

$

0.65

 

$

0.04

 

$

1.55

 

$

(0.09

)

 

 

 

 

 

 

 

 

 

 

NET INCOME (LOSS) PER COMMON SHARE, ASSUMING DILUTION

 

$

0.62

 

$

0.04

 

$

1.49

 

$

(0.09

)

 

 

 

 

 

 

 

 

 

 

WEIGHTED AVERAGE NUMBER OF COMMON SHARES OUTSTANDING

 

5,127

 

4,932

 

4,994

 

4,942

 

 

 

 

 

 

 

 

 

 

 

WEIGHTED AVERAGE NUMBER OF COMMON AND COMMON EQUIVALENT SHARES

 

5,377

 

4,952

 

5,210

 

4,942

 

 

See notes to consolidated financial statements.

 

4



 

ALDILA, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS - UNAUDITED

(In thousands)

 

 

 

Nine months ended
September 30,

 

 

 

2004

 

2003

 

CASH FLOWS FROM OPERATING ACTIVITIES:

 

 

 

 

 

Net income (loss)

 

$

7,765

 

$

(451

)

Adjustments to reconcile net income (loss) to net cash provided by operating activities:

 

 

 

 

 

Depreciation and amortization

 

1,107

 

1,351

 

Loss on disposal of fixed assets

 

32

 

17

 

Undistributed income of joint venture, net

 

(243

)

(153

)

Changes in assets and liabilities:

 

 

 

 

 

Accounts receivable

 

121

 

1,082

 

Income taxes payable/receivable

 

(854

)

2

 

Inventories

 

(2

)

1,345

 

Deferred tax assets

 

(1,069

)

 

Prepaid expenses and other assets

 

14

 

54

 

Deferred tax-noncurrent

 

(667

)

 

Accounts payable

 

353

 

29

 

Accrued expenses

 

1,138

 

95

 

Deferred rent and other long-term liabilities

 

19

 

15

 

Net cash provided by operating activities

 

7,714

 

3,386

 

 

 

 

 

 

 

CASH FLOWS FROM INVESTING ACTIVITIES:

 

 

 

 

 

Purchase of property, plant and equipment

 

(983

)

(607

)

Proceeds from sales of property, plant and equipment

 

3

 

16

 

Distribution from joint venture

 

750

 

 

Net cash used for investing activities

 

(230

)

(591

)

 

 

 

 

 

 

CASH FLOWS FROM FINANCING ACTIVITIES:

 

 

 

 

 

Repurchases of common stock

 

(295

)

(37

)

Proceeds from issuance of common stock

 

1,438

 

 

Dividend payment

 

(512

)

 

Net cash provided by (used for) financing activities

 

631

 

(37

)

 

 

 

 

 

 

NET INCREASE IN CASH AND CASH EQUIVALENTS

 

8,115

 

2,758

 

CASH AND CASH EQUIVALENTS, BEGINNING OF PERIOD

 

6,919

 

3,286

 

CASH AND CASH EQUIVALENTS, END OF PERIOD

 

$

15,034

 

$

6,044

 

 

 

 

 

 

 

SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION:

 

 

 

 

 

Cash paid during the period for:

 

 

 

 

 

Interest

 

$

 

$

22

 

Income taxes

 

$

3,079

 

$

148

 

 

See notes to consolidated financial statements.

 

5



 

ALDILA, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS - UNAUDITED

 

1.             Basis of Presentation

 

The consolidated balance sheet as of September 30, 2004 and the consolidated statements of operations for the three-month and nine-month periods ended September 30, 2004 and 2003 and cash flows for the nine-month periods ended September 30, 2004 and 2003, are unaudited and reflect all adjustments of a normal recurring nature which are, in the opinion of management, necessary for a fair presentation of the financial position and results of operations for the interim periods presented.  The consolidated balance sheet as of December 31, 2003 was derived from the Aldila, Inc. and subsidiaries’ (the “Company’s”) audited consolidated financial statements.  Operating results for the interim periods presented are not necessarily indicative of results to be expected for the fiscal year ending December 31, 2004.  These consolidated financial statements should be read in conjunction with the Company’s December 31, 2003 consolidated financial statements and notes thereto.

 

At September 30, 2004, the Company has two stock-based compensation plans. Statement of Financial Accounting Standards (“SFAS”) No. 123, “Accounting for Stock-Based Compensation,” encourages but does not require companies to record compensation cost for stock-based employee compensation plans at fair value (which was amended in part by SFAS 148, “Accounting for Stock-Based Compensation — Transition and Disclosure”).  The Company has chosen to continue to account for stock-based compensation using the intrinsic value method prescribed in Accounting Principles Board (“APB”) Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations.  Accordingly, compensation cost for stock options is measured as the excess, if any, of the quoted market price of the Company’s stock at the date of the grant over the amount an employee must pay to acquire the stock.  Had compensation cost for the Company’s stock option awards been determined based upon the fair value at the grant date and recognized on a straight-line basis over the related vesting period, in accordance with the provisions of SFAS No. 123, the Company’s net income (loss) and income (loss) per share would have been decreased to the pro forma amounts indicated below (in thousands, except for per share data):

 

 

 

For the three months
ended September 30,

 

For the nine months
ended September 30,

 

 

 

2004

 

2003

 

2004

 

2003

 

Net income (loss) as reported

 

$

3,318

 

$

189

 

$

7,765

 

$

(451

)

Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects

 

(42

)

(46

)

(127

)

(163

)

Pro forma net income (loss)

 

$

3,276

 

$

143

 

$

7,638

 

$

(614

)

 

 

 

 

 

 

 

 

 

 

Income (loss) per share:

 

 

 

 

 

 

 

 

 

Basic — as reported

 

$

.65

 

$

.04

 

$

1.55

 

$

(.09

)

Basic — pro forma

 

$

.64

 

$

.03

 

$

1.53

 

$

(.12

)

 

 

 

 

 

 

 

 

 

 

Diluted — as reported

 

$

.62

 

$

.04

 

$

1.49

 

$

(.09

)

Diluted — pro forma

 

$

.61

 

$

.03

 

$

1.47

 

$

(.12

)

 

6



 

The pro forma compensation costs presented above were determined using the weighted average fair values of options granted under the Company’s stock option plans. The fair value of the grants were estimated on the date of the stock option grant using the Black-Scholes option-pricing model with the following weighted-average assumptions:

 

Weighted average assumptions

 

2004

 

2003

 

2002

 

Dividend Yield

 

1.20

%

0.00

%

0.00

%

Volatility

 

59

%

49

%

50

%

Risk free rate of return

 

3.5

%

2.4

%

3.3

%

 

Based upon the weighted average assumptions above, the weighted average fair values of options granted were $5.06, $1.41 and $0.90 for 2004, 2003 and 2002, respectively.  The estimated fair value of the stock options granted is subject to the assumptions made and if the assumptions would change, the estimated fair value amounts could be significantly different.

 

2.             Inventories

 

Inventories consist of the following (in thousands):

 

 

 

September 30, 2004

 

December 31, 2003

 

Raw materials

 

$

4,092

 

$

5,420

 

Work in process

 

1,035

 

774

 

Finished goods

 

2,653

 

1,584

 

Inventories

 

$

7,780

 

$

7,778

 

 

3.               Accrued Expenses

 

 

 

September 30, 2004

 

December 31, 2003

 

Warranty reserve [1]

 

$

176

 

$

184

 

 

 

 

 

 

 

[1] Rollforward of warranty reserve

 

 

 

 

 

Beginning balance

 

$

184

 

$

345

 

Settlement of warranty

 

0

 

(110

)

Adjustments to warranty

 

(8

)

(51

)

Warranty reserve ending balance

 

$

176

 

$

184

 

 

7



 

4.             Summarized Financial Information

 

Summarized financial information for Carbon Fiber Technology LLC (“CFT”) for the periods ended September 30, 2004 and 2003 is below.  The Company owns a 50% interest in CFT.

 

(in thousands)

 

Three months ended
September 30,

 

Nine months ended
September 30,

 

 

 

2004

 

2003

 

2004

 

2003

 

Sales

 

$

2,909

 

$

1,599

 

$

8,762

 

$

5,316

 

Cost of sales

 

2,744

 

1,511

 

8,317

 

5,065

 

Gross profit

 

165

 

88

 

445

 

251

 

Net income

 

$

170

 

$

97

 

$

458

 

$

278

 

 

 

Item 2.                       Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

                The Company is principally engaged in the business of designing, manufacturing and marketing graphite (carbon fiber based composite) golf club shafts.  In reporting the Company’s results from its operations, the Company relies on several significant accounting estimates.

 

Significant Accounting Estimates

 

We prepared the consolidated financial statements of the Company in conformity with accounting principles generally accepted in the United States of America.  As such, we are required to make certain estimates, judgments and assumptions that we believe are reasonable based upon the information available. These estimates and assumptions affect the reported amounts of assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the periods presented.

 

We have several significant accounting estimates, such as; revenue recognition, accounts receivable and inventories, which were discussed in the 2003 Annual Report filed on Form 10-K/A for the year ended December 31, 2003, that are both important to the portrayal of our financial condition and results of operations, and require management’s most difficult, subjective and complex judgments.  Typically, the circumstances that make these judgments complex and difficult have to do with making estimates about the effect of matters that are inherently uncertain.  During the nine months ended September 30, 2004, we did not make any new accounting estimates that are considered significant accounting estimates nor were there any significant changes related to our significant accounting estimates that would have a material impact on our consolidated fi nancial position, results of operations, cash flows or our ability to conduct business.

 

8



 

Overview - Business Conditions

 

The Company is principally engaged in the business of designing, manufacturing and marketing graphite (carbon fiber based composite) golf club shafts, with approximately 75% of its net sales resulting from sales to golf club manufacturers for inclusion in their clubs.  As a result, the Company’s operating results are substantially dependent not only on demand by its customers for the Company’s shafts, but also on demand by consumers for clubs including graphite shafts such as the Company’s.

 

The graphite shaft market consists of OEM shafts and branded shafts.  The Company sells customized shafts directly to its OEM customers and sells Aldila branded shafts through the OEM custom fit programs and distributors.  The Company has re-emerged over the past couple of years as an innovator in the branded segment of the business, a segment in which shafts tend to sell at higher prices and gross margins than the standard shafts sold to club manufacturers.  The Company introduced its new and innovative “One” shaft early in 2002, which has been successful in the branded segment and the Company introduced the Aldila NVTM in 2003, featuring the Company’s exclusive Micro Laminate TechnologyTM.  The NVTM has had numerous tour victories, including the 2003 British Open and is currently the number one new shaft model on tour.  In addition to the “One” and the NVTM shafts, the Company has introduced NVTM product line extensions, the NVSTM and NV ProtoPype.  The NVSTM features a softer tip, which produces a higher launch angle as compared to NVTM.  The NVSTM has already enjoyed success on the PGA Tour with victories at Tucson and The John Deere Classic, plus numerous top ten finishes to date.  The NVSTM is currently being sold, while the NV ProtoPype is currently available for sale through the Company’s website.  While the NVTM and the NVSTM can be used by a wide variety of players, the NV ProtoPype is designed for the players that can benefit from  its unique stiffness characteristics. The Company believes that it will continue to be successful in the branded segment and has focused its marketing and advertising effort in support of this business.

 

During the 1990’s, the graphite golf shaft industry became increasingly competitive, placing extraordinary pressure on the selling prices of the Company’s golf shafts and adversely affecting its gross profit margins and level of profitability.  The pressure on selling prices has resulted in a reduction of approximately 37% in the average selling price of the Company’s shafts sold over the last seven years through December 31, 2003, although in some cases average selling prices may increase slightly from period to period depending on the mix of products sold.  In the past five years through December 31, 2003, the average selling price has declined by approximately 9%, however, in 2003 it increased by approximately 11% from 2002, which was primarily attributed to the Company’s success in the premium branded segment.  In addition, the Company’s average selling price increased 24% in the nine-month period ended September 30, 2004 as compared to the comparable period in the previous year.  The Company believes that its average selling price will continue to increase if it is successful in the branded segment of the golf shaft market.  In addition, increases in carbon fiber prices passed on to its customers will also have the effect of increasing average selling prices in the future.  The Company now competes aggressively with both domestic and foreign-based manufacturers for all grades of graphite shafts.  The Company continues to maintain a broad customer base in the OEM shaft market segment.

 

9



 

The Company’s response to pressure on selling prices has been to reduce its cost structure, principally by producing its own key raw materials, prepreg and large tow carbon fiber, and by shifting the largest portion of its shaft production to its offshore facilities, while maintaining high quality and superior customer service.  The cost saving benefits of its efforts to vertically integrate its operations, particularly through carbon fiber manufacturing, have not benefited the Company in the last several years. Although the Company’s gross margins and profitability have continued to be adversely affected through this period despite its efforts, management believes that vertical integration through its prepreg operation has been successful to date and is allowing the Company to maintain, or in some cases, enhance its competitive position with respect to the major United States golf club companies that are its principal customers.  The Company continues to look for opportunities to cut costs and to increase its market share.  Over the past several years, the market prices for golf shaft raw materials, which are primarily based on carbon fiber costs, have been historically low with carbon fiber readily available at attractive prices when compared to the Company’s cost to purchase it from its 50% owned joint venture, CFT.  In the second half of 2003 the availability of carbon fiber began to decline and prices began to increase, which trend the Company believes will continue at least for the next year or two.  As the price of carbon fiber and supply constraint continues to increase, the Company believes that it is now finally realizing a benefit from its vertical integration.

 

The Company’s sales have tended to be concentrated among a limited number of major club companies, thus making the Company’s results of operations dependent on those customers, their continued willingness to purchase a significant portion of their shafts from the Company, and their success in selling clubs containing the Company’s shafts to their customers.  In 2003, net sales to Callaway Golf, Acushnet Company and Ping represented 21%, 26% and 10% of the Company’s net sales, respectively, and the Company anticipates that these companies will continue, collectively, to represent the largest portion of its sales in 2004.  Although it is generally difficult to predict in advance the success of any particular club or of any particular manufacturer, the Company believes that it is protected to some extent from normal periodic fluctuations in sales among the various golf club companies by virtue of the broad range of its club manufacturer customers.  Golf club companies regularly introduce new clubs, frequently containing innovations in design.  Sometimes these new clubs achieve dramatic success in the marketplace, thus increasing the overall volatility of club sales among the major companies.  While the Company seeks to have its shafts represented on as many major product introductions as possible, it can provide no assurance that its shafts will be included in any particular “hot” club or that sales of a “hot” club that does not include the Company’s shafts will not have a negative impact on the sales of those clubs that do.  The Company’s sales could also suffer a significant drop-off from period to period to the extent that they may be dependent in any period on sales of one or more “hot” clubs, which then tail off in subsequent periods when no other club offers a high level of new sales to replace the lost sales.

 

In 1994, the Company started manufacturing prepreg, the principal raw material in the manufacture of graphite golf shafts, at its facility in Poway, California.  Most of its production of prepreg is used internally by the Company, with the remainder sold to other composite materials manufacturers.   The Company continues to look for opportunities to sell its prepreg to other composite materials manufacturers and to manufacture other non-golf composite materials products, such as hockey sticks.  Although the Company has achieved some success in these

 

10



 

areas, management continues to believe that the growth opportunities in these areas will be limited, especially as it pertains to other composite products, such as hockey sticks.  The Company has enjoyed recent success at increasing its sales of prepreg to other composite materials manufacturers.  Composite prepreg sales to third parties increased by 167% for the nine month period through September 30, 2004 as compared to the same period in the previous year.  Composite prepreg sales have increased to 9% of the Company’s net sales for the nine month period through September 30, 2004, which is up from 5% in the comparable period last year.  Management believes that it can continue to improve on its sales of composite prepreg and is currently adding capacity to its prepreg manufacturing facility.  The increased capacity will allow the Company to either sell more composite prepreg or support the Company’s shaft manufacturing operations.  The increased capacity can only be realized to the extent the Company is able to acquire adequate supplies of carbon fiber.

 

In 1998, the Company established a manufacturing facility in Evanston, Wyoming for the production of large tow carbon fiber.  During 1998 and through the first ten months of 1999, the Company used the material from this facility to satisfy a significant portion of its internal demand for carbon fiber in the manufacturing of golf club shafts.  During 1999, the Company also produced and sold carbon fiber from this facility to other unrelated entities for the manufacture of other carbon-based products.  On October 29, 1999, SGL Carbon Fibers and Composites, Inc. (“SGL”) purchased a 50% interest in the Company’s carbon fiber manufacturing operation.

 

The Company and SGL entered into an agreement to operate the facility as a limited liability company with equal ownership interests between the venture members.  The Company and SGL also entered into supply agreements with the new entity, CFT, for the purchase of carbon fiber at cost plus an agreed-upon mark-up.  The Company and SGL are each responsible to bear 50% of the fixed costs to operate the facility as a term of this supply agreement.  Profits and losses of CFT are shared equally by the members.  The carbon fiber from this facility is primarily consumed by the joint venture members.

 

If CFT is not operated at high production levels, either because of production difficulties or because there is not enough demand by the joint venture members to justify that level of production, the cost per unit of carbon fiber consumed by the Company (and thus the cost of producing the Company’s golf shafts and other products) is increased due to spreading the fixed costs of production over smaller volumes.  If demand is lower than production capacity, CFT also runs the risk of building up excess inventory.  Given the relatively low costs historically in the market for carbon fiber and the highly competitive market for graphite golf shafts, the failure to operate at high levels could adversely affect the Company’s gross margins or its ability to maintain competitive prices for its products.  Although selling prices of carbon fiber have been depressed for the past several years based on a surplus of supply in the market for carbon fiber, the Company has seen increases in prices in large and small tow carbon fibers and a constriction of supply, especially in carbon fiber types not manufactured at CFT.  If the prices continue to increase or if the company cannot obtain an adequate supply at a reasonable price, it could have an adverse affect on the Company’s business.  The Company does not expect third party sales at CFT to have a significant effect on either its sales or profitability in the near future, however,

 

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enough third part sales coupled with the combined offtake by the members, should ensure CFT would be run at or near full capacity in 2005.

 

Results of Operations

 

Third Quarter 2004 Compared to Third Quarter 2003

 

Net Sales.  Net sales increased $2.8 million, or 34.7%, to $10.8 million for the third quarter ended September 30, 2004 (the “2004 Quarter”) from $8.0 million for the third quarter ended September 30, 2003 (the “2003 Quarter”).  The increase in net sales in the 2004 Quarter from the 2003 Quarter was primarily attributed to a 198% increase in sales of the Company’s branded products, which represented approximately 31.5% of the Company’s consolidated net sales in the 2004 Quarter.  The average price of shafts sold increased approximately 11.8% in the 2004 Quarter as compared to the 2003 Quarter.  In addition, sales of composite prepreg increased by approximately 202.2% in the 2004 Quarter as compared to the 2003 Quarter.  Composite prepreg sales represented approximately 11.6% of the Company’s consolidated net sales in the 2004 Quarter.  Sales of composite hockey sticks increased by 48.9% in the 2004 Quarter as compared to the 2003 Quarter.  The increase in sales from the above areas were partially offset by an approximate 12.9% decrease in OEM shaft sales in the 2004 Quarter as compared to the 2003 Quarter.

 

Gross Profit.  Gross profit increased $631,000, or 33.3%, to $2.5 million for the 2004 Quarter from $1.9 million for the 2003 Quarter.  The Company’s gross profit margin decreased to 23.4% in the 2004 Quarter compared to 23.7% in the 2003 Quarter.  The increase in the gross profit is primarily attributed to the increased sales of the Company’s products.  The Company’s increase in gross profit was somewhat offset by operational inefficiencies related to the supply and cost of carbon fiber that the Company purchased from unaffiliated suppliers.  The Company does not anticipate this to continue, however, if it does it will continue to have a negative effect on gross profit.

 

Operating Income.  Operating income increased $480,000 to $632,000 in the 2004 Quarter, or 315.8%, from operating income of $152,000 in the 2003 Quarter.  The increase in operating income was attributed to the increase in gross profit.  Selling, General and Administration (“SG&A”) expense increased by $151,000 in the 2004 Quarter to $1.9 million from $1.7 million in the 2003 Quarter.  The increase in SG&A was mainly attributed to increases in incentive, advertising and marketing expenses, which were partially offset by a slight decrease in other administrative expenses.  SG&A decreased as a percentage of net sales to 17.6% for the 2004 Quarter from 21.8% in the 2003 Quarter.

 

Income Before Income Taxes.  Income before income taxes increased $533,000 to $722,000 for the 2004 Quarter from income before income taxes of $189,000 for the 2003 Quarter.  The increase was attributed to the increase in operating income.

 

Benefit For Income Taxes.  The Company recorded a benefit for income taxes of $2.6 million for the 2004 Quarter.  During the fourth quarter of 2002, management determined that

 

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based on its then current outlook and existing circumstances that it was not likely that the tax benefits associated with its deferred tax assets would be realized.  Accordingly, the Company placed a full valuation allowance against its net deferred tax asset as of December 31, 2002.

 

Based upon the Company’s results in the current year, the Company addressed the appropriateness of its valuation allowance and the circumstances that led to the establishment of its valuation allowance.  The Company now believes there has been a change in circumstances, and that its deferred tax assets will be realized in future years and accordingly has reduced its valuation allowance against the related deferred tax assets to zero.  The Company has recorded deferred tax assets of approximately $1.7 million, which can be used to offset future earnings.  In addition, prior to the change in the valuation allowance, the Company’s anticipated effective tax rate for the year was 26.2%, which was attributed to the realization of deferred tax assets in the current year.

 

Nine Month Period in 2004 Compared to Nine Month Period in 2003

 

Net Sales.  Net sales increased $12.3 million, or 43.9%, to $40.3 million for the nine months ended September 30, 2004 (“2004 Period”) from $28.0 million for the nine months ended September 30, 2003 (“2003 Period”). The increase in net sales during the 2004 Period was mainly attributed to the increase in sales of the Company’s branded products, which represented approximately 29.8% of the Company’s net sales in the 2004 Period.  Sales of the Company’s branded products increased by 344.2% during the 2004 Period, when compared to the 2003 Period.  In addition, sales of other shafts and composite prepreg increased 3.1% and 166.8%, respectively, during the 2004 Period as compared to the 2003 Period.  The average price of shafts sold increased 24.2% during the 2004 Period as compared during the 2003 Period.  Sales of composite hockey sticks during the 2004 Period were relatively flat when compared to the 2003 Period.

 

Gross Profit.  Gross profit increased $9.5 million, or 184.3%, to $14.6 million for the 2004 Period from $5.1 million for the 2003 Period.  The Company’s gross profit margin increased to 36.3% for the 2004 Period as compared to 18.4% for the 2003 Period.  The increase in gross profit was primarily attributed to the increased sales of the Company’s branded products, which typically have a better gross margin than the Company’s other shafts, and to a lesser extent an increase in sales of composite prepregs.

 

Operating Income (Loss).  Operating income increased $8.5 million, to $8.0 million for the 2004 Period as compared to an operating loss of $498,000 for the 2003 Period.  The increase in operating income was attributed to an increase in gross profit during the 2004 Period.  SG&A expenses increased by $1.0 million, or 18.0%, in the 2004 Period as compared to the 2003 Period.  The increase in SG&A was primarily attributed to an increase in employee incentive expenses and to a lesser extent an increase in advertising and marketing expenses, which were partially offset by a decrease in other SG&A.  SG&A decreased as a percentage of sales to 16.5% for the 2004 Period from 20.1% in the 2003 Period.  The Company anticipates that it will continue to spend significant amounts on advertising and marketing in support of its branded

 

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products.  Advertising and marketing expense represents 28.7% of the Company’s SG&A for the 2004 Period.

 

Income (Loss) Before Income Taxes.  Income before taxes increased by $8.6 million to $8.2 million for the 2004 Period from a loss of $451,000 for the 2003 Period.  The increase was attributed to the increase in operating income.

 

Provision For Income Taxes.  The Company recorded a provision for income taxes of $419,000 for the 2004 Period, which represents an effective tax rate of 5.1%.  During the fourth quarter of 2002, management determined that based on its then current outlook and existing circumstances that it was not likely that the tax benefits associated with its deferred tax assets would be realized.  Accordingly, the Company placed a full valuation allowance against its net deferred tax asset as of December 31, 2002.

 

Based upon the Company’s results in the current year, the Company addressed the appropriateness of its valuation allowance and the circumstances that led to the establishment of its valuation allowance.  The Company believes there has been a change in circumstances, and that its deferred tax assets will be realized in future years and accordingly has reduced its valuation allowance against the related deferred tax assets to zero.  The Company has recorded deferred tax assets of approximately $1.7 million, which can be used to offset future earnings.  In addition, prior to the change in the valuation allowance, the Company’s anticipated effective tax rate for the year was 26.2%, which was attributed to the realization of deferred tax assets in the current year.

 

Liquidity and Capital Resources

 

Cash (including cash equivalents) provided by operating activities was $7.7 million for the 2004 Period compared to cash provided by operating activities of $3.4 million in the 2003 Period.  The increase in cash provided by operations was primarily attributed to an increase in net income during the 2004 Period.  The Company received a $750,000 distribution from CFT in the 2004 Period. Any future distributions will have to be approved by the members of CFT in advance.  The Company used $983,000 for capital expenditures during the 2004 Period as compared to $607,000 for the 2003 Period.  In the 2004 Period, the Company received $1.4 million in proceeds from the issuance of common stock as a result of the exercise of approximately 300,000 stock options.  The Company used $295,000 in the 2004 Period to repurchase common stock and $512,000 to pay dividends to stockholders of the Company.  As the Company has previously announced, the Company, as approved by it’s Board of Directors, intends to continue to declare quarterly dividends at the same rate for the foreseeable future, subject to the Company’s continued successful financial performance.  Management anticipates capital expenditures to approximate between $1.7 and $2.1 million for the year ended December 31, 2004.  The majority of the capital expenditures forecasted to be spent in 2004 relate to the Company adding capacity to its prepreg manufacturing operations.  The Company also has an obligation to support one half of CFT’s fixed annual cost.  The Company believes that it will have adequate cash resources, including anticipated cash flow to meet its obligations at least through September 30, 2005.

 

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The Company may from time to time consider the acquisition of businesses or other strategic alternatives.  The Company could require additional debt financing if it were to engage in a material acquisition in the future.

 

Seasonality

 

Because the Company’s customers have historically built inventory in anticipation of purchases by golfers in the spring and summer, the principal selling season for golf equipment, the Company’s operating results have been affected by seasonal demand for golf clubs, which has generally resulted in the highest sales occurring in the first and second quarter. The timing of customers’ new product introductions has frequently mitigated the impact of seasonality in recent years.

 

Backlog

 

As of September 30, 2004, the Company had a sales backlog of approximately $7.3 million compared to approximately $5.4 million as of September 30, 2003.  The Company believes that the dollar volume of its current backlog will be shipped over the next three months.  Orders can typically be cancelled without penalty up to 30 days prior to shipment.  Historically, the Company’s backlog generally has been highest in the first and fourth quarters, due in large part to seasonal factors.  Due to the timing and receipt of customer orders, backlog is not necessarily indicative of future operating results.

 

“Safe Harbor” Statement Under the Private Securities Litigation Reform Act of 1995

 

With the exception of historical information (information relating to the Company’s financial condition and results of operations at historical dates or for historical periods), the matters discussed in this Management’s Discussion and Analysis of Financial Condition and Results of Operations may contain forward-looking statements that necessarily are based on certain assumptions and are subject to certain risks and uncertainties.  These forward-looking statements are based on management’s expectations as of the date hereof, that necessarily contain certain assumptions and are subject to certain risks and uncertainties.  The Company does not undertake any responsibility to update these statements in the future.  The Company’s actual future performance and results could differ from that contained in or suggested by these forward-looking statements as a result of a variety of factors.

 

The Company’s Annual Report on Form 10-K/A for the year ended December 31, 2003 (the “Form 10-K/A”) presents a more detailed discussion of these and other risks related to the forward-looking statements in this 10-Q, in particular under “Business Risks” in Part I, Item 1 of the Form 10-K/A and “Management’s Discussion and Analysis of Financial Condition and Results of Operations” in Part I, Item 7 of the Form 10-K/A.  The forward-looking statements in this 10-Q are particularly subject to the risks that:

 

                  we will not maintain or increase our market share at our principal customers;

 

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                  demand for clubs manufactured by our principal customers will decline, thereby affecting their demand for our shafts;

                  the market for graphite shafts will continue to be extremely competitive, affecting selling prices and profitability;

                  our product offerings, including the Aldila NVä shaft and product offerings outside the golf industry, will not continue to achieve success with consumers or OEM customers;

                  our business in hockey stick manufacturing with Mission Hockey will not continue to grow;

                  our international operations will be adversely affected by political instability, currency fluctuations, export/import regulations or other risks typical of multi-national operations, particularly those in less developed countries;

                  CFT will be unsuccessful as a result, for example, of internal operational problems, raw material supply problems, changes in demand for carbon fiber based products, or difficulties in operating a joint venture;

                  the Company will not be able to acquire adequate supplies of carbon fiber, which are used in its higher end shafts and not produced at CFT.

 

Item 3.    Quantitative and Qualitative Disclosures about Market Risk

 

There have been no significant changes from the information that was disclosed in the Company’s Annual Report for the period ended December 31, 2003 filed on Form 10-K/A.

 

Item 4.    Controls and Procedures

 

(a)   As of the end of the period covered by this Form 10-Q, the Company carried out an evaluation, under the supervision and with the participation of the Company’s management, including the Company’s Chairman and Chief Executive Officer along with the Company’s Chief Financial Officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures pursuant to Exchange Act Rule 13a-14. Based upon that evaluation, the Company’s Chief Executive Officer along with the Company’s Chief Financial Officer, concluded that the Company’s disclosure controls and procedures are effective in timely alerting them to material information relating to the Company (including its consolidated subsidiaries) required to be included in the Company’s periodic SEC filings.

 

(b)          There have been no significant changes in the Company’s internal controls over financial reporting, which could significantly affect internal controls over financial reporting subsequent to the date the Company carried out its evaluation.

 

PART II - OTHER INFORMATION

 

Item 1.    Legal Proceedings

Not applicable.

 

Item 2.    Changes in Securities

 

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(a)          None

 

(b)         None

 

(c)          None

 

(d)         None

 

(e)          Stock repurchases (See table below and note to table.)

 

Period

 

Total Number
of Shares
Purchased

 

Average Price
Paid per Share

 

Total Number of
Shares Purchased
as Part of Publicly
Announced Plans

 

Aggregate Dollar
Amount that is
available to
Purchase Shares
Under the Plan

 

July

 

 

$

 

 

$

1,028,000

 

August

 

800

 

$

10.00

 

800

 

$

1,020,000

 

September

 

 

$

 

 

$

1,020,000

 

Total

 

800

 

$

10.00

 

800

 

$

1,020,000

 

 

Note:   The Company announced on June 27, 2003 that its Board of Directors authorized a stock repurchase program whereby shares of its common stock may be purchased to a total of  $1.5 million as business conditions warrant.  This plan replaced any exiting open share buyback plans at the time. The Company repurchased 62,499 shares on the open market, at an approximate cost of $2.92 per share during 2003.

 

Item 3.    Defaults Upon Senior Securities

Not applicable.

 

Item 4.    Submission of Matters to a Vote of Security Holders

Not applicable.

 

Item 5.    Other Information

Not applicable.

 

Item 6.    Exhibits and Reports on Form 8-K

 

(a)                      Exhibits

 

11.1                              Statement re:  Computation of Net Income (Loss) per Common Share

 

31.1                                Certification of Chief Executive Officer

 

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31.2                                Certification of Chief Financial Officer

 

32.1                              Certifications of Principal Executive Officer and Principal Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

(b)                     Reports on Form 8-K during quarter ended September 30, 2004 and through the filing of this Current Report on Form 10Q.

 

1) On July 28, 2004, the Company filed a Form 8-K announcing the financial results for the third quarter of 2004.

 

2) On August 19, 2004, the Company filed a Form 8-K announcing that the Company reported a quarterly dividend of $0.05 per share declared for shareholders of record as of September 1, 2004, payable on September 16, 2004.

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

 

 

Dated:

ALDILA, INC.

 

 

 

 

November 12, 2004

/s/ Robert J. Cierzan

 

Robert J. Cierzan

 

Vice President, Finance

 

Signing both in his capacity as

 

Vice President and as Chief

 

Accounting Officer of the Registrant

 

 

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