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FORM 10-Q

SECURITIES AND EXCHANGE COMMISSION

Washington, DC 20549

 

(Mark one)

 

ý

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the quarterly period ended  MARCH 31, 2004

 

OR

 

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from              to              

 

Commission File Number:  001-12648

 

UFP Technologies, Inc.

(Exact name of registrant as specified in its charter)

 

Delaware

 

04-2314970

(State or other jurisdiction of
incorporation or organization)

 

(IRS Employer Identification No.)

 

 

 

172 East Main Street, Georgetown, Massachusetts 01833, USA

(Address of principal executive offices)  (Zip Code)

 

(978) 352-2200

(Registrant’s telephone number, including area code)

 

 

(Former name, former address and former
fiscal year, if changed since last report)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes   ý   ;      No   o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

 

Yes   o   ;      No   ý

 

4,613,930 shares of registrant’s Common Stock, $.01 par value, were outstanding as of April 28, 2004.

 

 



 

UFP Technologies, Inc.

 

Index

 

PART I - FINANCIAL INFORMATION

 

 

 

Item 1.  Financial Statements

 

 

 

Condensed Consolidated Balance Sheets as of March 31, 2004, and December 31, 2003

 

 

 

Consolidated Statements of Operations for the Three Months Ended March 31, 2004 and 2003

 

 

 

Consolidated Statements of Cash Flows for the Three Months Ended March 31, 2004 and 2003

 

 

 

Notes to Interim Consolidated Financial Statements

 

 

 

Item 2.  Management’s Discussion & Analysis of Financial Condition & Results of Operations

 

 

 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

 

 

Item 4.  Controls and Procedures

 

 

 

PART II - OTHER INFORMATION

 

 

 

SIGNATURES

 

 

 

Exhibit Index

 

 

2



 

PART I: FINANCIAL INFORMATION

 

ITEM 1                                FINANCIAL STATEMENTS

 

UFP Technologies, Inc.
Condensed Consolidated Balance Sheets

 

 

 

31-Mar-2004

 

31-Dec-2003

 

 

 

(Unaudited)

 

 

 

ASSETS

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

186,484

 

$

310,137

 

Receivables, less allowances of $469,774 and $475,625

 

9,549,668

 

9,139,314

 

Inventories

 

4,802,831

 

4,412,606

 

Prepaid expenses and other current assets

 

2,021,060

 

1,973,409

 

Total current assets

 

16,560,043

 

15,835,466

 

Property, plant and equipment

 

33,442,359

 

33,172,875

 

Less accumulated depreciation and amortization

 

(22,322,978

)

(21,699,717

)

Net property, plant and equipment

 

11,119,381

 

11,473,158

 

Goodwill

 

6,481,037

 

6,481,037

 

Other assets

 

2,951,099

 

2,959,411

 

Total assets

 

$

37,111,560

 

$

36,749,072

 

 

 

 

 

 

 

LIABILITIES AND STOCKHOLDERS’ EQUITY

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Notes payable

 

$

6,396,835

 

$

6,737,712

 

Current installments of long-term debt

 

1,053,390

 

1,048,872

 

Current installments of capital lease obligations

 

463,354

 

386,615

 

Accounts payable

 

3,265,091

 

2,632,497

 

Accrued restructuring charge

 

580,001

 

764,745

 

Accrued expenses and payroll withholdings

 

3,372,339

 

3,055,960

 

Total current liabilities

 

15,131,010

 

14,626,401

 

Long-term debt, excluding current installments

 

5,960,004

 

6,222,222

 

Capital lease obligations, excluding current installments

 

1,896,510

 

1,897,128

 

Minority interest

 

365,881

 

455,434

 

Retirement and other liabilities

 

856,692

 

856,692

 

 

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Common stock $.01 value, authorized 20,000,000 shares, issued and outstanding shares 4,613,930 in 2004 and 4,519,666 in 2003

 

46,139

 

45,197

 

Additional paid-in capital

 

8,585,300

 

8,429,937

 

Retained earnings

 

4,270,024

 

4,216,061

 

Total stockholders’ equity

 

12,901,463

 

12,691,195

 

 

 

 

 

 

 

Total liabilities and stockholders’ equity

 

$

37,111,560

 

$

36,749,072

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

3



 

UFP Technologies, Inc.

Consolidated Statements of Operations

(Unaudited)

 

 

 

Three Months Ended

 

 

 

31-Mar-04

 

31-Mar-03

 

Net sales

 

$

15,934,254

 

$

14,244,653

 

Cost of sales

 

12,692,072

 

11,984,658

 

Gross profit

 

3,242,182

 

2,259,995

 

Selling, general and administrative expenses

 

2,981,472

 

2,685,925

 

Operating income (loss)

 

260,710

 

(425,930

)

Interest expense

 

170,832

 

202,847

 

Minority interest earnings

 

15,447

 

0

 

Other (income)

 

(12,532

)

(34,704

)

Income (loss) before income taxes

 

86,963

 

(594,073

)

Income taxes

 

33,000

 

(225,748

)

Net income (loss)

 

$

53,963

 

$

(368,325

)

 

 

 

 

 

 

Basic net income (loss) per share

 

$

0.01

 

$

(0.08

)

Diluted net income (loss) per share

 

$

0.01

 

$

(0.08

)

 

 

 

 

 

 

Weighted average number of shares used in computation of per share data:

 

 

 

 

 

Basic

 

4,573,687

 

4,428,585

 

Diluted

 

4,821,405

 

4,428,585

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

4



 

UFP Technologies, Inc.

Consolidated Statements of Cash Flows

(Unaudited)

 

 

 

Three Months Ended

 

 

 

31-Mar-04

 

31-Mar-03

 

Cash flows from operating activities:

 

 

 

 

 

Net income (loss)

 

$

53,963

 

$

(368,325

)

Adjustments to reconcile net income (loss) to net cash provided by (used in) operating activities:

 

 

 

 

 

Depreciation and amortization

 

631,574

 

652,294

 

Minority interest earnings

 

15,447

 

0

 

Equity in net income of unconsolidated affiliate and partnerships

 

(12,531

)

(17,185

)

Stock issued in lieu of cash compensation

 

132,250

 

108,550

 

Changes in operating assets and liabilities:

 

 

 

 

 

Receivables, net

 

(410,354

)

35,214

 

Inventories

 

(390,225

)

(182,115

)

Prepaid expenses and other current assets

 

(47,651

)

(770,942

)

Accounts payable

 

344,903

 

768,127

 

Accrued restructuring charge, net of fixed asset write-offs

 

(184,744

)

(102,881

)

Accrued expenses and payroll withholdings

 

316,379

 

(728,354

)

Other assets

 

0

 

(2,093

)

Net cash provided by (used in) operating activities

 

449,011

 

(607,710

)

Cash flows from investing activities:

 

 

 

 

 

Additions to property, plant and equipment

 

(92,885

)

(135,921

)

Payments from affiliated company

 

12,531

 

52,133

 

Net cash used in investing activities

 

(80,354

)

(83,788

)

Cash flows from financing activities:

 

 

 

 

 

Repayments of notes payable

 

(340,877

)

(442,421

)

Change in book overdrafts

 

287,691

 

332,853

 

Principal repayments of long-term debt

 

(257,700

)

(6,677,768

)

Principal repayments of capital lease obligations

 

(100,479

)

(40,436

)

Proceeds from long-term borrowings

 

0

 

7,500,000

 

Distribution to United Development Company partners

 

(105,000

)

0

 

Net proceeds from sale of common stock

 

24,055

 

22,032

 

Net cash (used in) provided by financing activities

 

(492,310

)

694,260

 

Net (decrease) increase in cash and cash equivalents

 

(123,653

)

2,762

 

Cash and cash equivalents, at beginning of period

 

310,137

 

25,823

 

Cash and cash equivalents, at end of period

 

$

186,484

 

$

28,585

 

 

 

 

 

 

 

Significant non-cash transactions:

 

 

 

 

 

Property and equipment acquired under capital lease

 

$

176,600

 

$

0

 

 

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

5



 

NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
 

(1)                      Basis of Presentation

 

The interim consolidated financial statements of UFP Technologies, Inc. (the “Company”) presented herein, without audit, have been prepared pursuant to the rules of the Securities and Exchange Commission for quarterly reports on Form 10-Q and do not include all the information and note disclosures required by generally accepted accounting principles.  These statements should be read in conjunction with the consolidated financial statements and notes thereto for the year ended December 31, 2003, included in the Company’s 2003 Annual Report on Form 10-K as filed with the Securities and Exchange Commission.

 

The condensed consolidated balance sheet as of March 31, 2004, the consolidated statements of operations for the three months ended March 31, 2004 and 2003, and the consolidated statements of cash flows for the three months ended March 31, 2004 and 2003, are unaudited but, in the opinion of management, include all adjustments (consisting of normal, recurring adjustments) necessary for fair presentation of results for these interim periods.

 

The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period.

 

The results of operations for the three months ended March 31, 2004, are not necessarily indicative of the results to be expected for the entire fiscal year ending December 31, 2004.

 

(2)                      New Accounting Pronouncements

 

In January 2003, the FASB issued FIN 46, “Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51.” The primary objective of the Interpretation is to provide guidance on the identification of, and financial reporting for, entities over which control is achieved through means other than voting rights. Such entities are known as variable-interest entities (VIEs). Although the FASB’s initial focus was on special-purpose entities (SPEs), the final guidance applies to a wide range of entities. FIN 46 applies to new entities that are created after the effective date, as well as existing entities. The Company has adopted the provisions of FIN 46 as of December 31, 2003, and, accordingly, has consolidated the financial statements of United Development Company Limited, of which it owns 26.32% (see Note 10).

 

In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, “Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity”, (FAS 150).  This statement establishes standards for how an issuer classifies and measures in its statement of financial position certain financial instruments with characteristics of both liabilities and equity.  The provisions of SFAS No. 150 are effective for instruments entered into or modified after May 31, 2003, and pre-existing instruments as of July 1, 2003. On October 29, 2003, the FASB voted to indefinitely defer the effective date of SFAS No. 150 for mandatorily redeemable instruments as they relate to minority interests in consolidated finite-lived entities through the issuance of FASB Staff Position (FSP) 150-3. The adoption of SFAS

 

6



 

No. 150, as modified by FSP 150-3, did not have an impact on the consolidated financial statements.

 

In December 2003, the Staff of the Securities and Exchange Commission (SEC or the Staff) issued Staff Accounting Bulletin No. 104 (SAB 104), “Revenue Recognition”, which supercedes SAB 101, “Revenue Recognition” in Financial Statements.  SAB 104’s primary purpose is to rescind accounting guidance contained in SAB 101 related to multiple element revenue arrangements, superceded as a result of the issuance of EITF 00-21,  “Accounting for Revenue Arrangements with Multiple Deliverables.”   Additionally, SAB 104 rescinds the SEC s Revenue Recognition in Financial Statements Frequently Asked Questions and Answers (the FAQ) issued with SAB 101 that had been codified in SEC Topic 13, Revenue Recognition.  Selected portions of the FAQ have been incorporated into SAB 104.  The Company’s current accounting policies conform to the requirements of this Staff Accounting Bulletin.

 

(3)                      Inventory

 

Inventories are stated at the lower of cost (first-in, first-out) or market, and consist of the following:

 

 

 

03/31/04

 

12/31/03

 

Raw materials

 

$

2,928,143

 

$

2,693,660

 

Work-in-process

 

339,900

 

296,445

 

Finished goods

 

1,534,788

 

1,422,501

 

Total inventory

 

$

4,802,831

 

$

4,412,606

 

 

Work-in-process and finished goods inventories consist of materials, labor and manufacturing overhead.

 

(4)                      Restructuring Reserve

 

On October 22, 2003, the Company’s Board of Directors approved a formal plan of restructure in response to continued losses in the Company’s Packaging plant in Visalia, California.  To that effect the Company recorded restructuring charges, in the fourth quarter of 2003, of $1,405,000, consisting of asset impairments of $640,000, severance of $40,000, and future lease commitments of $725,000.  Of this amount, approximately $580,000 remains on the balance sheet as of March 31, 2004, primarily reflecting future lease payments to be made on the property in Visalia.

 

The following table summarizes the restructuring activity:

 

 

 

Total

 

Asset
Impairments

 

Severance

 

Future Lease
Commitments

 

Original provision

 

$

1,405,000

 

$

640,000

 

$

40,000

 

$

725,000

 

2003 usage

 

$

(640,000

)

(640,000

)

 

 

December 31, 2003 balance remaining

 

$

765,000

 

 

40,000

 

725,000

 

2004 usage

 

$

(185,000

)

 

(40,000

)

(145,000

)

March 31, 2004 balance remaining

 

$

580,000

 

 

 

580,000

 

 

7



 

(5)                      Common Stock

 

The Company  maintains a stock option plan to provide long-term rewards and incentives to the Company’s key employees, officers, employee directors, consultants, and advisors.  The plan provides for either non-qualified stock options or incentive stock options for the issuance of up to 1,550,000 shares of common stock.  The exercise price of the incentive stock options may not be less than the fair market value of the common stock on the date of grant, and the exercise price for non-qualified stock options shall be determined by the Stock Option Committee.  Options granted under the plan generally become exercisable with respect to 25% of the total number of shares subject to such options at the end of each 12-month period following the grant of the options.

 

At December 31, 2003, there were 727,125 options outstanding under the Company’s 1993 Employee Stock Option Plan (“1993 Plan”).  The purpose of these options is to provide long-term rewards and incentives to the Company’s key employees and officers.  During the first three months of 2004,  no options were issued, 750 options were exercised, and no options were canceled or expired under the 1993 Plan.  At March 31, 2004,  there were 726,375 options outstanding under the Plan.

 

Through July 15, 1998, the Company maintained a stock option plan covering non-employee directors (the “1993 Director Plan”).  Effective July 15, 1998, with the formation of the 1998 Director Stock Option Incentive Plan (“1998 Director Plan”), the 1993 Director Plan was frozen.  The 1993 Director Plan provided for options for the issuance of up to 110,000 shares of common stock.  On July 1 of each year, each individual who at the time was serving as a non-employee director of the Company received an automatic grant of options to purchase 2,500 shares of common stock.  These options became exercisable in full six months after the date of grant and will expire ten years from the date of grant.  The exercise price was the fair market value of the common stock on the date of grant.  At March 31, 2004, there were 57,500 options outstanding under the 1993 Director Plan.

 

Effective July 15, 1998, the Company adopted the 1998 Director Stock Option Incentive Plan (“1998 Director Plan”) for the benefit of non-employee directors of the Company.  The 1998 Director Plan provided for options for the issuance of up to 150,000 shares of common stock.  In July 2001, the Company amended the plan to provide an additional 25,000 options for the issuance of up to a total of 175,000 shares of common stock.  On June 5, 2002, the Company amended the Plan to increase the allowable amount to 425,000 shares.  These options become exercisable in full upon their issuance and expire ten years from the date of grant.  In connection with the adoption of the 1998 Director Plan, the 1993 Director Plan was discontinued; however, the options outstanding under the 1993 Director Plan were not affected by the adoption of the new plan.  There were no options issued during the three-month period ended March 31, 2004.  At March 31, 2004, there were 351,545 options outstanding under the 1998 Director Plan.

 

On April 18, 1998, the Company adopted the 1998 Stock Purchase Plan, which provides that all employees of the Company – who work more than twenty hours per week and more than five months in any calendar year, and who are employees on or before the applicable offering period – are eligible to participate.  The Stock Purchase Plan is intended to qualify as an “employee stock purchase plan” under Section 423 of the Internal Revenue Code of 1986.  Under the Stock Purchase Plan participants may have up to 10% of their base salaries withheld during the six-

 

8



 

month offering periods ending June 30 and December 31 for the purchase of the Company’s common stock at 85% of the lower of the market value of the common stock on the first or last day of the offering period.  The Stock Purchase Plan originally provided for the issuance of up to 150,000 shares of common stock.  On June 5, 2002, the Company amended the Plan to increase this quantity to 400,000 shares.  Through March 31, 2004, 244,251 shares were issued under this Plan.

 

In June 2003, the Company formally adopted the 2003 Equity Incentive Plan (the “Plan”).  The Plan is intended to benefit the Company by offering equity-based incentives to certain of the Company’s executives and employees, thereby giving them a permanent stake in the growth and long-term success of the Company and encouraging the continuance of their involvement with the Company’s businesses.  Two types of awards may be granted to participants under the Plan: restricted shares or other stock awards.  Restricted shares are shares of common stock awarded subject to restrictions and to possible forfeiture upon the occurrence of specified events.  Other stock awards are awards that are denominated or payable in, valued in whole or in part by reference to or otherwise based on or related to shares of common stock.  Such awards may include, without limitation, unrestricted stock, nonqualified options, performance shares, or stock appreciation rights.  The Company determines the form, terms, and conditions, if any, of any awards made under the Plan.  The maximum number of shares of common stock, in the aggregate, that may be delivered in payment or in respect of stock issued under the Plan is 500,000 shares.  Through March 31, 2004, 71,283 shares of unrestricted stock have been issued under this Plan.

 

(6)                      Stock Compensation

 

The Company applies Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees (“APB 25”) and related interpretations in accounting for its stock option and employee stock purchase plans.  As a result, no compensation cost has been recognized in connection with these plans.

 

Since the Company accounts for its stock option plans under APB 25, certain pro forma information regarding net income and net income per share is required by Financial Accounting Standards Board Statement No. 123, Accounting for Stock-Based Compensation (“SFAS 123”), as if the Company had accounted for its stock option plans under the fair value approach of SFAS 123.  For purposes of the pro forma disclosures, the estimated fair value of the stock plans is fully amortized over the related vesting period of the options.

 

The Company’s pro forma information is as follows:

 

 

 

Three Months Ended

 

 

 

3/31/2004

 

3/31/2003

 

Net income (loss) as reported

 

$

53,963

 

$

(368,325

)

Pro forma net income (loss)

 

33,280

 

(553,619

)

Basic net income (loss) per share as reported

 

0.01

 

(0.08

)

Pro forma basic net income (loss) per share

 

0.01

 

(0.13

)

Diluted net income (loss) per share as reported

 

0.01

 

(0.08

)

Pro forma diluted net income (loss) per share

 

$

0.01

 

$

(0.13

)

 

9



 

The effect of applying SFAS 123 as shown above in the pro forma disclosures is not representative of the pro forma effect on net income (loss) in future years because it does not take into consideration pro forma compensation expenses related to stock options granted prior to 1995.

 

(7)                      Earnings Per Share

 

Basic earnings per share computations are based on the weighted average number of shares of common stock outstanding.  Diluted earnings per share is based upon the weighted average of common shares and dilutive common stock equivalent shares outstanding during each period.

 

The weighted average number of shares used to compute diluted income per share consisted of the following:

 

 

 

Three Months Ended

 

 

 

03/31/2004

 

03/31/2003

 

Weighted average common shares outstanding - basic

 

4,573,687

 

4,428,585

 

Weighted average common equivalent shares due to stock options

 

247,718

 

 

Weighted average common shares oustanding - diluted

 

4,821,405

 

4,428,585

 

 

Potential common shares of 38,059 were not included in the three months ended March 31, 2003, because their inclusion would be anti-dilutive.

 

(8)                      Segment Reporting

 

The Company is organized based on the nature of the products and services that it offers.  Under this structure, the Company produces products within two distinct segments: Engineered Packaging and Component Products.  Within the Engineered Packaging segment, the Company primarily uses polyethylene and polyurethane foams, sheet plastics, and pulp fiber to provide customers with cushion packaging for their products.  Within the Component Products applications segment, the Company primarily uses cross-linked polyethylene foam to provide customers in the automotive, athletic, leisure and health and beauty industries with engineered product for numerous purposes.

 

The accounting policies of the segments are the same as those described in Note 1 of the Company’s annual report on Form 10-K for the year ended December 31, 2003, as filed with the Securities and Exchange Commission.  The Company evaluates the performance of its operating segment based on net income.

 

Inter-segment transactions are uncommon and not material.  Therefore, they have not been separately reflected in the financial table below.  The totals of the reportable segments’ revenues and net income agree with the Company’s comparable amount contained in the interim financial statements.  Revenues from customers outside of the United States are not material.  No one customer accounts for more than 10% of the Company’s consolidated revenues.  All of the Company’s assets are located in the United States.

 

 

 

Three Months Ended 3/31/04

 

Three Months Ended 3/31/03

 

 

 

Engineered
Packaging

 

Component
Products

 

Total UFPT

 

Engineered
Packaging

 

Component
Products

 

Total UFPT

 

Net sales

 

$

7,160,436

 

$

8,773,818

 

$

15,934,254

 

$

6,517,146

 

$

7,727,507

 

$

14,244,653

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

(25,794

)

79,757

 

53,963

 

(151,924

)

(216,401

)

(368,325

)

 

10



 

(9)                      Indebtedness

 

On February 28, 2003, the Company obtained a new credit facility, which has been amended effective December 31, 2003, to reflect, amongst other things, changes to certain financial covenants.  As of March 31, 2004, the Company had a $12,000,000 revolving bank line of credit maturing February 28, 2006, of which $6,397,000 was outstanding.  The Company’s borrowing capacity is limited by accounts receivable and inventory levels.  As of March 31, 2004, availability under this facility is limited to approximately $9,100,000.  Borrowings through the credit facility are due on demand, are secured by the general assets of the Company, and bear interest at the prime rate plus 0% to 1.25%, depending on certain financial ratios, or LIBOR plus a margin that can vary from 1.75% to 3.0%, depending on certain financial ratios.  The average interest rate for this line was 3.6% at March 31, 2004.  At March 31, 2004, the Company had two additional loans outstanding.  The first is a $5,000,000 term loan with a six-year straight line amortization that is secured by the Company’s machinery and equipment with an outstanding balance of approximately $4,300,000 at March 31, 2004.  The second is a five-year first mortgage for $2,500,000 with a fifteen-year amortization and is secured by the Company’s real estate in Georgetown, Massachusetts, with a balance of approximately $2,300,000 at March 31, 2004.  The interest rate on both of these loans is the prime rate plus 0% to 1.25% depending on certain financial ratios or LIBOR plus a margin that can vary from 2.0% to 3.0% depending on certain financial ratios.  Actual interest rates for the period ended March 31, 2004, ranged between 3.25% and 3.7%.  Under the amended credit facility, the Company is subject to certain financial covenants including maintaining minimum operating cash, maximum capital expenditures, fixed charge coverage and tangible net worth covenants.  As of March 31, 2004, the Company is in compliance with all of its debt covenants.

 

As a result of the consolidation of United Development Company Limited, a mortgage note collateralized by the Alabama and Florida facilities, dated September 4, 2002, originally for $470,313, is included within long-term debt, as of March 31, 2004, in the consolidated financial statements.  The note calls for fifty principal payments of $3,406 and one payment of $300,013 due on December 4, 2006.  The note bears interest at LIBOR plus 2.75%, adjusted monthly.  At March 31, 2004, the outstanding balance was $437,394.  At March 31, 2004, the interest rate was approximately 4%.  Payments on this note are funded through rent payments that the Company makes on its Alabama and Florida facilities.  The Company is not subject to any financial covenants under this mortgage note.

 

The Company also has capital lease obligations of approximately $2.4 million at March 31, 2004.  At March 31, 2004, the current portion of all debt including the revolving bank loan and capital lease obligations was approximately $7.9 million.

 

The Company believes that its existing resources, including its revolving line of credit facility together with cash expected to be generated from operations and funds expected to be available to it through any necessary equipment financing, will be sufficient to fund its cash flow requirements through at least the next twelve months.  However, there can be no assurances that the Company will be able to obtain such financing, or that either will be available at favorable terms, if at all.

 

(10)                Investment in Affiliated Partnership

 

The Company has a 26.32% ownership interest in a realty limited partnership, United Development Company Limited (“UDT”).  In accordance with the provisions of FIN 46, “Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51,” the Company has consolidated the

 

11



 

financial statements of UDT as of December 31, 2003, because it absorbs the majority of the expected losses and residual returns.  Prior to December 31, 2003, this investment was accounted for under the equity method at cost, plus the Company’s proportionate share of the limited partnership’s income, less any distributions received from the limited partnership.  The Company’s proportionate share of the limited partnership’s net income was approximately $17,000 for the period ended March 31, 2003, which was included in other income in the Consolidated Statement of Operations.  As a result of consolidating UDT, both total assets and total liabilities of the Company increased by $832,000, as of March 31, 2004.  However, there was no overall impact on net income for the period ended March 31, 2004.

 

ITEM 2                                MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

Overview:
 

UFP Technologies is a leading designer and manufacturer of interior protective packaging solutions using molded fiber, vacuum formed plastics and molded and fabricated foam plastic products.  The Company also designs and manufactures engineered component solutions using laminating, molding and fabricating technologies.  The Company serves numerous markets including computer electronics, medical/pharmaceutical, military, automotive, beauty, industrial and sports and leisure.

 

While the Company has been downsizing in the last three years, it has also been investing in growth opportunities for the future.  The Company plans to launch a large automotive program in the fourth quarter of 2004.  The Company has been preparing for this program for almost two years, including investing in human resources, machinery and manufacturing space that have resulted in significant operating expenses in 2003 that should continue for the first three quarters of 2004.  The company has also invested in the sales and marketing area, creating a Vice President of Sales and Marketing position and hiring several industry veterans to strengthen its sales team.  Management believes that these investments leave the Company poised for sales growth in 2004 and beyond.

 

Forward-looking Statements:

 

This report contains statements that are “forward-looking statements” as that term is defined under the Act and releases issued by the Securities and Exchange Commission.  The words “believe,” “expect,” “anticipate,” “intend,” “plan,” “estimate” and other expressions which are predications of or indicate future events and trends and which do not relate to historical matters identify forward-looking statements. The Company’s plans, described herein, to launch a program in the fourth quarter of 2004 for an automotive supplier is an example of a forward looking statement.  Forward-looking statements involve known and unknown risks, uncertainties and other factors, which may cause the actual results, performance or achievements of the Company to differ materially from anticipated future results, performance or achievements expressed or implied by such forward-looking statements.

 

The Company cannot guarantee that it will benefit at all from the automotive program it plans to launch in the fourth quarter of 2004.  This program relies upon a contract with an automotive supplier which is terminable by the automotive supplier for any reason, subject to a cancellation charge.  The Company’s revenues from this contract are directly dependent on the ability of the automotive supplier to develop, market and sell its products in a timely, cost-effective manner.  If the automotive supplier’s needs decrease over the course of  the contract, the Company’s estimated revenues from this contract may also decrease.  Even if the Company generates revenue from the project, the Company cannot guarantee

 

12



 

that the project will be profitable, particularly if revenues from the contract are less than expected.  Although the Company has met every milestone to date in advance of this program’s launch, the Company cannot guarantee the project’s launch date.

 

Other examples of these risks, uncertainties, and other factors include, without limitation, the following: (i) economic conditions that affect sales of the products of the Company’s packaging customers, (ii) actions by the Company’s competitors and the ability of the Company to respond to such actions, (iii) the ability of the Company to obtain new customers and (iv) the ability of the Company to execute and integrate favorable acquisitions.  In addition to the foregoing, the Company’s actual future results could differ materially from those projected in the forward-looking statements as a result of changes in general economic conditions, interest rates, and the assumptions used in making such forward-looking statements.  The Company undertakes no obligation to publicly update or revise any forward-looking statement, whether as a result of new information, future events or otherwise.

 

For example, in January 2001, the Company’s largest customer in the Component Products segment informed the Company that it no longer required the Company’s products because the customer could satisfy its need internally.  This customer accounted for approximately $5.5 million in annual revenues in 2000.

 

Sales:

 

Net sales for the three-month period ended March 31, 2004, were $15.9 million or 11.9% above sales of $14.2 million in the same period last year.  The increase in sales for the three-month period ended March 31, 2004, is primarily a result of increased sales to existing customers in the medical and military markets in the Component Products segment.

 

Gross Profit:

 

Gross profit as a percentage of sales (gross margin) increased to 20.3% for the three-month period ended March 31, 2004, from 15.9% in the same period last year.  The improvement in gross margin for the three-month period ended March 31, 2004, is primarily attributable to economies-of-scale realized on increased sales partially offset by start-up costs associated with new automotive programs.  The Company expects to continue to incur start-up costs associated with a new large automotive program until its scheduled launch in the fourth quarter of 2004.

 

Selling, General and Administrative Expenses:

 

Selling, general and administrative (“SG&A”) expenses were $3.0 million or 18.7% of net sales for the three-month period ended March 31, 2004, compared to $2.7 million or 18.9% of net sales in the same period last year.  The increase in SG&A dollars is primarily attributable to investments the Company has made in the sales and marketing area as well as the ramp-up of a new automotive program in the southeast.

 

Other Expenses:

 

Interest expense for the three-month period ended March 31, 2004, decreased to approximately $170,832 from $203,000 in the same period last year.  Interest expense reductions are primarily due to lower interest rates.

 

13



 

The Company recorded a tax expense of 38% for the three-month period ended March 31, 2004, and a 38% benefit for the same period of 2003.  The Company will continue to assess the realizability of deferred tax assets created by booking tax benefits on operating losses and, where appropriate, record reserves against these assets.  The amount of the net deferred tax asset considered realizable, however, could be reduced in the near term, if estimates of future taxable income during the carryforward period are reduced.

 

Liquidity and Capital Resources:

 

The Company funds its operating expenses, capital requirements, and growth plan through internally generated cash, bank credit facilities, and long-term capital leases.

 

At March 31, 2004 and December 31, 2003, the Company’s working capital was approximately $1.4 million and $1.2 million, respectively.  The increase in working capital is primarily due to increases in accounts receivable and inventories partially offset by increases in accounts payable and accrued expenses.

 

Net cash provided by operations for the three-month period ended March 31, 2004, was approximately $449,000, compared to net cash used in operations for the three-month period ended March 31, 2003, of approximately $608,000. The increase in cash generated from operations is primarily attributable to improved profits for the quarter as well as the collection of a $408,000 tax refund during the quarter, partially offset by higher customer receivables due to the improved sales. Cash used in investing activities during the three-month period ended March 31, 2004 was approximately $80,000, which primarily was the result of additions to property, plant and equipment of approximately $93,000.  The capital expenditures were primarily related to the additions of manufacturing equipment.

 

The Company intends to continue to invest in capital equipment to support its operations.  In conjunction with recently awarded programs, the Company is committed to acquire certain equipment for a total of approximately $3.4 million over the next eighteen months.  As of March 31, 2004, the Company has incurred approximately $1.7 million of this commitment.  The Company expects to finance the purchase through equipment leases, but cannot guarantee that it will be able to obtain such financing on favorable terms, if at all.  The Company, from time to time, is engaged in discussions regarding potential strategic acquisitions, but presently does not have any agreements in place.

 

On February 28, 2003, the Company obtained a new credit facility, which has been amended effective December 31, 2003, to reflect, amongst other things, changes to certain financial covenants.  As of March 31, 2004, the Company had a $12,000,000 revolving bank line of credit maturing February 28, 2006, of which $6,397,000 was outstanding.  The Company’s borrowing capacity is limited by accounts receivable and inventory levels.  As of March 31, 2004, availability under this facility is limited to approximately $9,100,000.  Borrowings through the credit facility are due on demand, are secured by the general assets of the Company, and bear interest at the prime rate plus 0% to 1.25%, depending on certain financial ratios, or LIBOR plus a margin that can vary from 1.75% to 3.0%, depending on certain financial ratios.  The average interest rate for this line was 3.6% at March 31, 2004.  At March 31, 2004, the Company had two additional loans outstanding.  The first is a $5,000,000 term loan with a six-year straight line amortization that is secured by the Company’s machinery and equipment with an outstanding balance of approximately $4,300,000 at March 31, 2004.  The second is a five-year first mortgage for $2,500,000 with a fifteen-year amortization and is secured by the Company’s real estate in Georgetown, Massachusetts, with a balance of approximately $2,300,000 at March 31, 2004.  The interest rate on both of these loans is the prime rate plus 0% to 1.25% depending on certain financial ratios or LIBOR plus a

 

14



 

margin that can vary from 2.0% to 3.0% depending on certain financial ratios.  Actual interest rates for the period ended March 31, 2004, ranged between 3.25% and 3.7%.  Under the amended credit facility, the Company is subject to certain financial covenants including maintaining minimum operating cash, maximum capital expenditures, fixed charge coverage and tangible net worth covenants.  As of March 31, 2004, the Company is in compliance with all of its debt covenants.

 

As a result of the consolidation of United Development Company Limited, a mortgage note collateralized by the Alabama and Florida facilities, dated September 4, 2002, originally for $470,313, is included within long-term debt, as of March 31, 2004, in the consolidated financial statements.  The note calls for fifty principal payments of $3,406 and one payment of $300,013 due on December 4, 2006.  The note bears interest at LIBOR plus 2.75%, adjusted monthly.  At March 31, 2004, the outstanding balance was $437,394.  At March 31, 2004, the interest rate was approximately 4%.  Payments on this note are funded through rent payments that the Company makes on its Alabama and Florida facilities.  The Company is not subject to any financial covenants under this mortgage note.

 

The Company also has capital lease obligations of approximately $2.4 million at March 31, 2004.  At March 31, 2004, the current portion of all debt including the revolving bank loan and capital lease obligations was approximately $7.9 million.

 

The Company believes that its existing resources, including its revolving line of credit facility together with cash expected to be generated from operations and funds expected to be available to it through any necessary equipment financing, will be sufficient to fund its cash flow requirements through at least the next twelve months.  However, there can be no assurances that the Company will be able to obtain such financing, or that either will be available at favorable terms, if at all.

 

Contractual Obligations

 

The following table summarizes the Company’s contractual obligations at March 31, 2004, and the effect such obligations are expected to have on its cash flow in future periods:

 

Payments
due in:

 

Operating
Leases

 

Capital
Leases

 

Term
Loan

 

Mortgage

 

United
Development
Company
Mortgage

 

Total

 

2004

 

$

1,395,489

 

$

365,861

 

$

630,000

 

$

126,000

 

$

35,172

 

$

2,552,522

 

2005

 

1,443,115

 

391,359

 

840,000

 

168,000

 

40,872

 

$

2,883,346

 

2006

 

1,411,901

 

389,993

 

840,000

 

168,000

 

361,350

 

$

3,171,244

 

2007

 

1,143,880

 

365,400

 

840,000

 

168,000

 

 

$

2,517,280

 

2008 & thereafter

 

1,150,807

 

847,251

 

1,136,000

 

1,660,000

 

 

$

4,794,058

 

 

 

$

6,545,192

 

$

2,359,864

 

$

4,286,000

 

$

2,290,000

 

$

437,394

 

$

15,918,450

 

 

Payments on the United Development Company Limited note are funded through rent payments made by the Company on the Company’s Alabama and Florida facilities.

 

The Company requires cash to pay its operating expenses, purchase capital equipment, and to service the obligations listed above.  The Company’s principal sources of funds are its operations and its revolving credit facility.  Although the Company generated cash from operations in the year ended

 

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December 31, 2003 and through the first quarter of 2004, it cannot guarantee that its operations will generate cash in future periods.

 

ITEM 3  QUANTITATIVE AND QUALITATIVE DISCLOSURE ABOUT MARKET RISK

 

The following discussion of the Company’s market risk includes forward-looking statements that involve risk and uncertainties.  Actual results could differ materially from those projected in the forward-looking statements.  Market risk represents the risk of changes in value of a financial instrument caused by fluctuations in interest rates, foreign exchange rates, and equity prices.  At March 31, 2004, the Company’s cash and cash equivalents consisted of bank accounts in U.S. dollars, and their valuation would not be affected by market risk.  The Company has two debt instruments where interest is based upon the prime rate (and/or LIBOR) and, therefore, future operations could be affected by interest rate changes; however, the Company believes that the market risk of the debt is minimal.

 

ITEM 4  CONTROLS AND PROCEDURES

 

As of the end of the period covered by this report, the Company’s Chief Executive Officer and Chief Financial Officer performed an evaluation of the effectiveness of the Company’s disclosure controls and procedures (as defined in SEC Rule 13a-15 or 15d-15), which have been designed to ensure that material information related to the Company is timely disclosed.  Based upon that evaluation, they concluded that the disclosure controls and procedures were effective.

 

Since the last evaluation of the Company’s internal controls and procedures for financial reporting, the Company has made no significant changes in those internal controls and procedures or in other factors that could significantly affect the Company’s internal controls and procedures for financial reporting

 

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PART II - OTHER INFORMATION

UFP TECHNOLOGIES, INC.

 

Item 1                Legal Proceedings

No material litigation

 

Item 2                Changes in Securities

None

 

Item 3                Defaults Upon Senior Securities

None

 

Item 4                Submission of Matters to a Vote of Security Holders

None

 

Item 5                Other Information

None

 

Item 6                Exhibits and Reports on Forms 8-K

 

(a)          The following exhibits are included herein:

 

Exhibit No.

 

Description

3.01

 

Certificate of Incorporation of the Company, as amended

10.34

 

Facility lease between the Company and Clinton Base Company LLC

31

 

Rule 13a-14d/15d-14(a) Certifications

32

 

Section 1350 Certifications

 

(b)         Reports on Form 8-K:

 

The Company furnished a Current Report on Form 8-K on March 24, 2004, relating to a press release of the Company’s annual results for the period ended December 31, 2003.

 

17



 

UFP TECHNOLOGIES, INC.

 

SIGNATURES

 

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

UFP TECHNOLOGIES, INC.

(Registrant)

 

 

/s/   May 14, 2004

 

/s/   R. Jeffrey Bailly

 

Date

 

R. Jeffrey Bailly
President, Chief Executive
Officer and Director

 

 

 

/s/   May 14, 2004

 

/s/   Ronald J. Lataille

 

Date

 

Ronald J. Lataille
Vice President,
Chief Financial Officer & Treasurer

 

 

* * *

 

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EXHIBIT INDEX

 

 

Exhibit No.

 

Description

 

 

 

3.01

 

Certificate of Incorporation of the Company, as amended

10.34

 

Facility lease between the Company and Clinton Base Company LLC

31

 

Rule 13a-14a/15d-14(a) Certifications

32

 

Section 1350 Certifications

 

19