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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 

FORM 10-Q

 

ý

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

 

 

For the quarterly period ended April 4, 2004

 

 

 

OR

 

 

o

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

 

 

For the transition period from          to         

 

Commission File No. 0-22780

 

FEI COMPANY

(Exact name of registrant as specified in its charter)

 

Oregon

 

93-0621989

(State or other jurisdiction of incorporation
or organization)

 

(I.R.S. Employer Identification No.)

 

 

 

5350 NE Dawson Creek Drive, Hillsboro, Oregon

 

97124-5793

(Address of principal executive offices)

 

(Zip Code)

 

 

 

 

 

 

Registrant’s telephone number, including area code:  503-726-7500

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  Yes  ý  No  o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

Yes  ý  No  o

 

The number of shares of common stock outstanding as of May 10, 2004 was 33,236,343.

 

 



 

FEI COMPANY
INDEX TO FORM 10-Q

 

PART I - FINANCIAL INFORMATION

 

 

 

 

Item 1.

Financial Statements (unaudited)

 

 

 

 

 

Condensed Consolidated Balance Sheets – April 4, 2004 and December 31, 2003

 

 

 

 

 

Condensed Consolidated Statements of Operations – Thirteen Weeks Ended April 4, 2004 and March 30, 2003

 

 

 

 

 

Condensed Consolidated Statements of Comprehensive Income – Thirteen Weeks Ended April 4, 2004 and March 30, 2003

 

 

 

 

 

Condensed Consolidated Statements of Cash Flows – Thirteen Weeks Ended April 4, 2004 and March 30, 2003

 

 

 

 

 

Notes to Condensed Consolidated Financial Statements

 

 

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

 

 

Item 3.

Quantitative and Qualitative Disclosures About Market Risk

 

 

 

 

Item 4.

Controls and Procedures

 

 

 

 

PART II - OTHER INFORMATION

 

 

 

 

Item 6.

Exhibits and Reports on Form 8-K

 

 

 

 

Signatures

 

 

1



 

FEI Company and Subsidiaries
Consolidated Balance Sheets
(in thousands)
(Unaudited)

 

 

 

April 4,
2004

 

December 31,
2003

 

 

 

 

 

 

 

Assets

 

 

 

 

 

Current Assets:

 

 

 

 

 

Cash and cash equivalents

 

$

194,118

 

$

224,230

 

Short-term investments in marketable securities

 

74,902

 

63,480

 

Restricted cash

 

13,109

 

12,258

 

Receivables, net of allowances for doubtful accounts of $3,936 and $5,020

 

123,782

 

103,030

 

Current receivable from Accurel

 

352

 

532

 

Inventories

 

98,033

 

102,315

 

Deferred tax asset

 

21,048

 

14,235

 

Other current assets

 

12,818

 

13,155

 

Total Current Assets

 

538,162

 

533,235

 

 

 

 

 

 

 

Non-current investments in marketable securities

 

20,803

 

22,068

 

Long-term receivable from Accurel

 

1,100

 

1,170

 

Property and equipment, net of accumulated depreciation of $52,951 and $51,671

 

69,415

 

69,392

 

Purchased technology, net of accumulated amortization of $22,460 and $21,046

 

25,691

 

27,105

 

Goodwill

 

41,521

 

41,423

 

Other assets, net

 

56,910

 

54,665

 

Total Assets

 

$

753,602

 

$

749,058

 

 

 

 

 

 

 

Liabilities and Shareholders’ Equity

 

 

 

 

 

Current Liabilities:

 

 

 

 

 

Accounts payable

 

$

33,462

 

$

35,422

 

Current account with Philips

 

3,198

 

4,223

 

Accrued payroll liabilities

 

9,077

 

8,285

 

Accrued warranty reserves

 

9,585

 

10,500

 

Deferred revenue

 

32,921

 

29,963

 

Income taxes payable

 

2,776

 

3,108

 

Accrued restructuring, reorganization and relocation

 

1,281

 

2,104

 

Other current liabilities

 

16,663

 

17,057

 

Total Current Liabilities

 

108,963

 

110,662

 

 

 

 

 

 

 

Convertible debt

 

295,000

 

295,000

 

Deferred tax liability

 

8,696

 

2,662

 

Other liabilities

 

4,169

 

4,441

 

 

 

 

 

 

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ Equity:

 

 

 

 

 

Preferred stock - 500 shares authorized; none issued and outstanding

 

 

 

 

 

Common stock - 70,000 shares authorized; 33,224 and 33,153 shares issued and outstanding

 

309,533

 

308,509

 

Note receivable from shareholder

 

(1,528

)

(1,506

)

Retained earnings

 

7,390

 

5,504

 

Accumulated other comprehensive income

 

21,379

 

23,786

 

Total Shareholders’ Equity

 

336,774

 

336,293

 

Total Liabilities and Shareholders’ Equity

 

$

753,602

 

$

749,058

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 

2



 

FEI Company and Subsidiaries
Consolidated Statements of Operations
(In thousands, except per share amounts)
(Unaudited)

 

 

 

For the Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

 

 

 

 

 

 

Net Sales:

 

 

 

 

 

Products

 

$

84,274

 

$

67,173

 

Service

 

20,488

 

18,046

 

Service - related party

 

332

 

223

 

Total net sales

 

105,094

 

85,442

 

 

 

 

 

 

 

Cost of Sales:

 

 

 

 

 

Products

 

49,400

 

39,078

 

Services

 

13,663

 

11,333

 

Total cost of sales

 

63,063

 

50,411

 

 

 

 

 

 

 

Gross Profit

 

42,031

 

35,031

 

 

 

 

 

 

 

Operating Expenses:

 

 

 

 

 

Research and development

 

13,567

 

10,794

 

Selling, general and administrative

 

20,114

 

18,742

 

Amortization of purchased technology

 

1,413

 

1,204

 

Restructuring, reorganization and relocation

 

219

 

 

Total operating expenses

 

35,313

 

30,740

 

 

 

 

 

 

 

Operating Income

 

6,718

 

4,291

 

 

 

 

 

 

 

Other Income (Expense):

 

 

 

 

 

Interest income

 

1,063

 

1,193

 

Interest expense

 

(2,468

)

(2,449

)

Other, net

 

(2,412

)

(140

)

Total other expense, net

 

(3,817

)

(1,396

)

 

 

 

 

 

 

Income before income taxes

 

2,901

 

2,895

 

Income tax expense

 

1,015

 

1,013

 

Net income

 

$

1,886

 

$

1,882

 

 

 

 

 

 

 

Basic net income per share

 

$

0.06

 

$

0.06

 

 

 

 

 

 

 

Diluted net income per share

 

$

0.06

 

$

0.06

 

 

 

 

 

 

 

Shares used in per share calculations:

 

 

 

 

 

Basic

 

33,186

 

32,745

 

Diluted

 

34,185

 

33,423

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 

3



 

FEI Company and Subsidiaries
Consolidated Statements of Comprehensive Income
(In thousands)
(Unaudited)

 

 

 

For the Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

 

 

 

 

 

 

Net income

 

$

1,886

 

$

1,882

 

Other comprehensive income:

 

 

 

 

 

Foreign currency translation adjustment, zero taxes provided

 

(2,407

)

1,342

 

Comprehensive income (loss)

 

$

(521

)

$

3,224

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 

4



 

FEI Company and Subsidiaries
Consolidated Statements of Cash Flows
(In thousands)
(Unaudited)

 

 

 

For the Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

 

 

 

 

 

 

Cash flows from operating activities:

 

 

 

 

 

Net income

 

$

1,886

 

$

1,882

 

Adjustments to reconcile net income to net cash used by operating activities:

 

 

 

 

 

Depreciation

 

3,666

 

2,697

 

Amortization

 

3,081

 

2,104

 

Loss on retirement of fixed assets

 

81

 

3

 

Non-cash interest income from shareholder note receivable

 

(22

)

 

Deferred income taxes

 

(679

)

2,028

 

Tax benefit of non-qualified stock options exercised

 

168

 

146

 

(Increase) decrease in:

 

 

 

 

 

Receivables

 

(21,702

)

(12,266

)

Current account with Accurel

 

180

 

(140

)

Inventories

 

3,781

 

2,790

 

Other assets

 

(3,391

)

(4,075

)

Increase (decrease) in:

 

 

 

 

 

Accounts payable

 

(1,321

)

573

 

Current account with Philips

 

(2,193

)

(579

)

Accrued payroll liabilities

 

958

 

(1,294

)

Accrued warranty reserves

 

(846

)

(1,492

)

Deferred revenue

 

3,398

 

(1,658

)

Income taxes payable

 

(12

)

(3,422

)

Accrued restructuring and reorganization costs

 

(812

)

(324

)

Other liabilities

 

(493

)

(3,519

)

Net cash used by operating activities

 

(14,272

)

(16,546

)

 

 

 

 

 

 

Cash flows from investing activities:

 

 

 

 

 

Acquisition of property, plant and equipment

 

(5,372

)

(8,135

)

Investment in software development

 

(250

)

(1,081

)

Purchase of investments in marketable securities

 

(18,157

)

(32,680

)

Redemption of investments in marketable securities

 

8,000

 

40,968

 

Acquisition of patents

 

(98

)

(149

)

Acquisition of businesses, net of cash acquired

 

(17

)

 

Net cash used in investing activities

 

(15,894

)

(1,077

)

 

 

 

 

 

 

Cash flows from financing activities:

 

 

 

 

 

Proceeds from exercise of stock options and employee stock purchases

 

856

 

1,657

 

Increase in bank guarantees

 

(851

)

 

Net cash provided by financing activities

 

5

 

1,657

 

 

 

 

 

 

 

Effect of exchange rate changes

 

49

 

1,327

 

Decrease in cash and cash equivalents

 

(30,112

)

(14,639

)

 

 

 

 

 

 

Cash and cash equivalents:

 

 

 

 

 

Beginning of period

 

224,230

 

167,423

 

End of period

 

$

194,118

 

$

152,784

 

 

 

 

 

 

 

Supplemental Cash Flow Information:

 

 

 

 

 

Cash paid for taxes

 

$

1,511

 

$

2,196

 

Cash paid for interest

 

3,988

 

4,856

 

 

See accompanying Notes to Condensed Consolidated Financial Statements.

 

5



 

FEI COMPANY AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(Unaudited)

 

1.                                      NATURE OF BUSINESS

 

FEI Company and all of our wholly-owned subsidiaries (“FEI”) is a leading supplier of products that enable research, development and the manufacturing of nanoscale features by helping our customers understand their three-dimensional structures. We serve the semiconductor, data storage and industry and institute markets where decreasing feature sizes and the need for sub-surface, structural information drive the need for our equipment and services. Our products and systems include hardware and software for focused ion beam, or FIBs, scanning electron microscopes, or SEMs, transmission electron microscopes, or TEMs, and DualBeam systems, which combine a FIB and SEM on a single platform, as well as secondary ion mass spectrometry systems, or SIMS, and stylus nanoprofilometry imaging systems or SNPs. TEMs, SEMs and SIMS systems collectively comprise our electron optics segment products. FIBs, SNP products and DualBeam products collectively comprise our microelectronics segment products.

 

2.                                      BASIS OF PRESENTATION

 

The condensed consolidated financial statements include the accounts of FEI Company and all of our wholly-owned subsidiaries.  All significant intercompany balances and transactions have been eliminated in consolidation.

 

The accompanying condensed consolidated financial statements have been prepared in accordance with the instructions to Form 10-Q and Article 10 of Regulation S-X.  Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. In the opinion of management, all adjustments, consisting of normal recurring adjustments, considered necessary for fair presentation have been included.  The results of operations for the thirteen weeks ended April 4, 2004 are not necessarily indicative of the results to be expected for the full year. For further information, refer to the consolidated financial statements and notes thereto included in our Annual Report on Form 10-K for the year ended December 31, 2003.

 

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions.  These estimates and assumptions affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amount of revenues and expenses during the reporting period.  Significant estimates underlying the accompanying consolidated financial statements include the allowance for doubtful accounts, reserves for excess or obsolete inventory, restructuring and reorganization costs, warranty liabilities, income tax related contingencies, the valuation of businesses acquired and related in-process research and development and other intangibles, the lives and recoverability of equipment and other long-lived assets such as existing technology intangibles and goodwill, the timing of revenue recognition, stock-based compensation and the estimated fair value of installation costs. It is reasonably possible that the estimates may change in the near future.

 

3.                                      STOCK BASED COMPENSATION

 

We measure compensation expense for our stock-based employee compensation plans using the method prescribed by Accounting Principles Board Opinion No. 25 and its related interpretations, “Accounting for Stock Issued to Employees.”  We provide disclosures of net income and earnings per share as if the method prescribed by Statement of Financial Accounting Standards (“SFAS”) No. 123, “Accounting for Stock-Based Compensation,” had been applied in measuring compensation expense.

 

No compensation expense has been recognized for stock options granted at fair value on the date of grant or for Employee Share Purchase Plan (“ESPP”) shares issued at a fifteen percent discount to the lower of the market price on either the first day of the applicable offering period or the purchase date.

 

6



 

Had compensation expense for our stock option and ESPP plans been determined based on the estimated fair value of the options or shares at the date of grant or issuance, our net income and net income per share would have been reduced to the amounts shown as follows (in thousands, except per share amounts):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Net income, as reported

 

$

1,886

 

$

1,882

 

Deduct - total stock-based employee compensation expense determined under the fair value based method for all awards, net of related tax effects

 

(2,375

)

(1,920

)

Net income (loss), pro forma

 

$

(489

)

$

(38

)

Basic net income (loss) per share:

 

 

 

 

 

As reported

 

$

0.06

 

$

0.06

 

Pro forma

 

$

(0.01

)

$

(0.00

)

Diluted net income (loss) per share:

 

 

 

 

 

As reported

 

$

0.06

 

$

0.06

 

Pro forma

 

$

(0.01

)

$

(0.00

)

 

To determine the fair value of stock-based awards granted, the Company used the Black-Scholes option pricing model and the following weighted average assumptions:

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Risk-free interest rate

 

1.20% - 3.58

%

3.75

%

Expected dividend yield

 

0

%

0

%

Expected lives  -  option plans

 

5.73 years

 

5.26 years

 

-  ESPP

 

6 months

 

6 months

 

Expected volatility

 

77

%

78

%

 

4.                                      RECLASSIFICATIONS

 

Certain reclassifications have been made to the prior year financial statements to conform to the current year presentation.

 

5.                                      EARNINGS PER SHARE

 

Basic earnings per share (EPS) and diluted EPS are computed using the methods prescribed by SFAS No. 128, “Earnings per Share.”  Following is a reconciliation of the shares used for basic EPS and diluted EPS (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Shares used for basic EPS

 

33,186

 

32,745

 

Dilutive effect of stock options calculated using the treasury stock method

 

999

 

678

 

Shares used for diluted EPS

 

34,185

 

33,423

 

 

 

 

 

 

 

Potential common shares excluded from diluted EPS since their effect would be antidilutive:

 

 

 

 

 

Stock options

 

1,526

 

1,941

 

Convertible debt

 

8,457

 

3,534

 

 

7



 

6.                                      BANK GUARANTEES AND RESTRICTED CASH

 

At April 4, 2004 and December 31, 2003, we had outstanding standby letters of credit and bank guarantees totaling approximately $18.9 million and $16.1 million, respectively.  Restricted cash related to these letters of credit and bank guarantees totaled $13.1 million and $12.3 million, respectively, at April 4, 2004 and December 31, 2003.  Restricted cash is recorded as a current asset on our condensed consolidated balance sheets as the guarantees expire within twelve months of the balance sheet dates.

 

7.                                      FACTORING OF ACCOUNTS RECEIVABLE

 

In the first quarter of 2004, we entered into agreements under which we sold $0.9 million of our accounts receivable at a discount to unrelated third party financiers without recourse.  The transfers qualify for sales treatment under SFAS No. 140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities.” Discounts related to the sale of the receivables, which were immaterial in the first quarter of 2004, are recorded in our statement of operations as other expense.  No factoring agreements were entered into in the first quarter of 2003.

 

8.                                      INVENTORIES

 

Inventories are stated at lower of cost or market with cost determined by standard cost methods, which approximate the first-in, first-out method. Inventory costs include material, labor and manufacturing overhead. Service inventories that exceed the estimated requirements for the next 12 months based on recent usage levels are reported as other long-term assets. Management has established inventory reserves based on estimates of excess and/or obsolete current and non-current inventory.

 

Inventories consisted of the following (in thousands):

 

 

 

April 4,
2004

 

December
31, 2003

 

Raw materials and assembled parts

 

$

36,163

 

$

37,131

 

Service inventories, estimated current requirements

 

10,076

 

9,787

 

Work-in-process

 

39,573

 

36,342

 

Finished goods

 

18,560

 

25,525

 

 

 

104,372

 

108,785

 

Valuation adjustment for excess and obsolete inventory

 

(6,339

)

(6,470

)

Total inventories

 

$

98,033

 

$

102,315

 

 

 

 

 

 

 

Service inventories included in other long-term assets, net

 

$

30,217

 

$

26,979

 

 

We disposed of inventory and charged the cost against the related excess and obsolete inventory valuation adjustment in the amount of $0.7 million in each of the thirteen weeks ended April 4, 2004 and March 30, 2003. We also disposed of service inventories and charged the cost against the related excess and obsolete inventory valuation adjustment in the amount of $1.1 million and $2.3 million, respectively, during the thirteen weeks ended April 4, 2004 and March 30, 2003.

 

9.                                      MATURITIES OF NON-CURRENT MARKETABLE SECURITIES

 

Investments in marketable securities are classified as held-to-maturity based on our intent and ability to hold them to their maturity. As such, they are recorded at their amortized cost.  We do not believe that investments whose market values are less than cost due to market fluctuations will result in realized losses. Non-current investments in marketable securities at April 4, 2004 mature as follows (in thousands):

 

 

 

2 years

 

3 years

 

Total

 

Government-backed securities

 

$

1,002

 

$

1,006

 

$

2,008

 

Corporate notes and bonds

 

14,457

 

4,338

 

18,795

 

 

 

$

15,459

 

$

5,344

 

$

20,803

 

 

8



 

10.                               GOODWILL, PURCHASED TECHNOLOGY AND OTHER INTANGIBLE ASSETS

 

The rollforward of our goodwill is as follows (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Balance, beginning of period

 

$

41,423

 

$

32,859

 

Goodwill acquired

 

17

 

 

Adjustments to goodwill due to milestone payments and translation adjustments

 

81

 

(5

)

Balance, end of period

 

$

41,521

 

$

32,854

 

 

Adjustments due to translation adjustments result from a portion of our goodwill being recorded on the books of our foreign subsidiaries.

 

At April 4, 2004 and December 31, 2003, our other intangible assets included purchased technology, capitalized software and patents, trademarks and other intangible assets.  The gross amount of our other intangible assets and the related accumulated amortization were as follows (in thousands):

 

 

 

Amortization
Period

 

April 4,
2004

 

December
31, 2003

 

Purchased technology

 

5 to 12 years

 

$

48,151

 

$

48,151

 

Accumulated amortization

 

 

 

(22,460

)

(21,046

)

 

 

 

 

$

25,691

 

$

27,105

 

 

 

 

 

 

 

 

 

Capitalized software

 

3 years

 

$

16,719

 

$

16,950

 

Accumulated amortization

 

 

 

(8,419

)

(7,736

)

 

 

 

 

8,300

 

9,214

 

 

 

 

 

 

 

 

 

Patents, trademarks and other

 

2 to 15 years

 

6,197

 

5,990

 

Accumulated amortization

 

 

 

(925

)

(726

)

 

 

 

 

5,272

 

5,264

 

 

 

 

 

 

 

 

 

Bond issuance costs

 

5 to 7 years

 

10,731

 

10,711

 

Accumulated amortization

 

 

 

(3,557

)

(3,144

 

 

 

 

7,174

 

7,567

 

Total intangible assets included in other long-term assets

 

 

 

$

20,746

 

$

22,045

 

 

Amortization expense was as follows (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Purchased technology

 

$

1,413

 

$

1,204

 

Capitalized software

 

1,054

 

645

 

Patents, trademarks and other

 

201

 

43

 

Bond issuance costs

 

413

 

212

 

 

 

$

3,081

 

$

2,104

 

 

9



 

Amortization is as follows over the next five years (in thousands):

 

 

 

Purchased
Technology

 

Capitalized
Software

 

Patents,
Trademarks
and Other

 

Bond
Issuance
Costs

 

Remainder of 2004

 

$

4,240

 

$

4,736

 

$

618

 

$

1,239

 

2005

 

5,653

 

3,564

 

775

 

1,652

 

2006

 

5,048

 

 

737

 

1,652

 

2007

 

3,839

 

 

626

 

1,652

 

2008

 

3,839

 

 

598

 

979

 

Thereafter

 

3,072

 

 

1,918

 

 

 

 

$

25,691

 

$

8,300

 

$

5,272

 

$

7,174

 

 

11.                               WARRANTY RESERVES

 

Our products generally carry a one-year warranty. A reserve is established at the time of sale to cover estimated warranty costs and certain commitments for product upgrades. Our estimate of warranty cost is primarily based on our history of warranty repairs and maintenance, as applied to systems currently under warranty. For our new products without a history of known warranty costs, we estimate the expected costs based on our experience with similar product lines and technology.  While most new products are extensions of existing technology, the estimate could change if new products require a significantly different level of repair and maintenance than similar products have required in the past.  Our estimated warranty costs are reviewed and updated on a quarterly basis.  Changes to the reserve occur as volume, product mix and warranty costs fluctuate.  The following is a summary of warranty reserve activity (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Balance, beginning of period

 

$

10,500

 

$

13,630

 

Reductions for warranty costs incurred

 

(3,060

)

(3,623

)

Warranties issued

 

2,233

 

2,169

 

Adjustments and changes in estimates

 

(88

)

79

 

Balance, end of period

 

$

9,585

 

$

12,255

 

 

12.                               RESTRUCTURING, REORGANIZATION AND RELOCATION

 

Our remaining restructuring accruals relate to our fourth quarter 2002 restructuring activities. Remaining cash expenditures for severance and related charges of approximately $0.2 million are expected to be paid throughout 2004. The current estimate accrued for cash to be paid related to abandoned leases, leasehold improvements and facilities of $1.0 million is net of estimated sublease payments to be received and will be paid over the respective lease terms through 2006.

 

The following table summarizes the charges, expenditures and write-offs and adjustments in the first quarter of 2004 related to the fourth quarter 2002 restructuring charge (in thousands):

 

Thirteen Weeks Ended April 4, 2004

 

Beginning
Accrued
Liability

 

Charged
to
Expense

 

Expend-
itures

 

Write-Offs
and Adjust-
ments

 

Ending
Accrued
Liability

 

Severance, outplacement and related benefits for terminated employees

 

$

570

 

 

$

(314

)

$

(22

)

$

234

 

Abandoned leases, leasehold improvements and facilities

 

1,534

 

 

(356

)

(131

)

1,047

 

 

 

$

2,104

 

 

$

(670

)

$

(153

)

$

1,281

 

 

The restructuring charges are based on estimates that are subject to change.  Workforce related charges could change because of shifts in timing, redeployment or changes in amounts of severance and outplacement benefits.  Facilities charges could change due to changes in sublease income. Our ability to generate sublease income is dependent upon lease market conditions at the time we negotiate the sublease arrangements.

 

10



 

Variances from these estimates could alter our ability to achieve anticipated expense reductions in the planned timeframe and modify our expected cash outflows and working capital.

 

As a result of restructuring and other cost reduction efforts, as of April 4, 2004, we had reduced operating expenses and materials costs by approximately $9.0 million to $10.0 million per year compared to expense levels at the end of 2002.  These cost reductions, however, were offset by increased costs due to foreign currency fluctuations, increased salary costs (primarily in Europe), increased insurance expense, increased costs due to redundant operations while we transition manufacturing lines to the Brno site and consolidate our Hillsboro operations and increased costs due to our acquisitions.

 

13.                               RELATED PARTY ACTIVITY

 

Philips

Philips Business Electronics International B.V. (“Philips”), a subsidiary of Koninklijke Philips Electronics NV, currently owns approximately 25% of our common stock. The following table summarizes our transactions with Philips (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Amounts Received from Philips

 

 

 

 

 

Reimbursement by Philips of certain pension costs

 

$

 

$

251

 

 

 

 

 

 

 

Amounts Paid to Philips

 

 

 

 

 

Subassemblies and other materials purchased from Philips

 

$

1,910

 

$

1,658

 

Facilities leased from Philips

 

43

 

398

 

Various administrative, accounting, customs, export, human resources, import, information technology, logistics and other services provided by Philips

 

118

 

211

 

Research and development services provided by Philips

 

1,208

 

349

 

 

 

$

3,279

 

$

2,616

 

 

Current accounts with Philips represent accounts receivable and accounts payable between us and other Philips units. Most of the current account transactions relate to deliveries of goods, materials and services.  Current accounts with Philips consisted of the following (in thousands):

 

 

 

April 4,
2004

 

December
31, 2003

 

Current accounts receivable

 

$

279

 

$

266

 

Current accounts payable

 

(3,477

)

(4,489

)

Net current accounts with Philips

 

$

(3,198

)

$

(4,223

)

 

Accurel

Our Chief Executive Officer, President and Chairman of our Board of Directors owns a 50 percent interest in Accurel Systems International Corp. (“Accurel”), an analytical services provider to the semiconductor and data storage markets.  We have sold equipment and related services and have provided certain other services to Accurel.

 

The following information relates to the amounts due us from Accurel as of April 4, 2004 for two systems sold to them in 2002:

 

 

 

System 1

 

System 2

 

Amount remaining due (in thousands)

 

$

1,373

 

$

79

 

Final payment due

 

March 2006

 

August 2004

 

Interest rate

 

7.0

%

6.5

%

Current on payments

 

yes

 

yes

 

 

Also included in current receivables from Accurel at April 4, 2004 is $0.3 million related to parts and service sales.

 

11



 

Atos Origin

We purchase information technology consulting, data processing, network management and other services from Atos Origin, a company that is partially owned by Philips. Services purchased from Atos Origin totaled $0.2 million and $0.6 million, respectively, in the thirteen weeks ended April 4, 2004 and March 30, 2003.

 

Sales to Related Parties

Both Accurel and certain Philips business units purchase our products and services for their own use.  In addition, we have sold products and services to LSI Logic Corporation, the Chairman and Chief Executive Officer of which serves on our Board of Directors. Sales to Philips, Accurel and LSI Logic were as follows (in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Service sales:

 

 

 

 

 

Accurel

 

$

233

 

$

169

 

LSI Logic

 

99

 

26

 

Philips

 

 

28

 

Total sales to related parties

 

$

332

 

$

223

 

 

Stock Purchase Loan

On June 25, 1998, we loaned our Chief Executive Officer, President and Chairman of our Board of Directors $1.1 million for the purchase of restricted stock.  We recorded interest income on this loan totaling $22,000 in the thirteen weeks ended April 4, 2004.  The loan accrues interest at 5.75% per annum and is due on June 25, 2005.

 

14.                               COMMITMENTS AND CONTINGENCIES

 

From time to time, we may be a party to litigation arising in the ordinary course of business.  Currently, we are not a party to any litigation that we believe would have a material adverse effect on our financial position, results of operations or cash flows.

 

We are self-insured for certain aspects of our property and liability insurance programs and are responsible for deductible amounts under most policies. The deductible amounts generally range from $10,000 to $250,000 per claim.  Our director and officer liability insurance coverage, however, has a $3.0 million deductible relating to entity coverage.

 

We participate in third party equipment lease financing programs with United States financial institutions for a small portion of products sold.  In these circumstances, the financial institution purchases our equipment and then leases it to a third party.  Under these arrangements, the financial institutions have limited recourse against us on a portion of the outstanding lease portfolio if the lessee defaults on the lease.  Under certain circumstances, we are obligated to exercise best efforts to re-market the equipment, should the financial institutions reacquire it.  We did not add any such guarantees during the thirteen weeks ended April 4, 2004.  As of April 4, 2004, we had outstanding guarantees under these lease financing programs of $2.7 million related to lease transactions.

 

We have commitments under non-cancelable purchase orders, primarily relating to inventory, totaling $22.1 million at April 4, 2004, which expire at various times through December 2004.

 

15.                               SEGMENT INFORMATION

 

We operate in four business segments: microelectronics, electron optics, components and service. The microelectronics segment manufactures and markets FIBs and DualBeam systems.  Microelectronics segment products are sold primarily to the semiconductor and data storage markets, with additional sales to the industry and institute market.  The electron optics segment manufactures and markets SEMs and TEMs.

 

12



 

Electron optics products are sold to materials and life sciences customers in the industry and institute markets, as well as in the semiconductor and data storage markets. The components segment manufactures and markets electron and ion emitters, focusing columns and components thereof. These components are used in our FIB, DualBeam, SEM and TEM systems and also are sold to other microscope manufacturers. The service segment services our worldwide installed base of products, generally under service contracts.

 

The following table summarizes various financial amounts for each of our business segments (in thousands):

 

 

 

Micro-
elec-
tronics

 

Electron
Optics

 

Com-
ponents

 

Service

 

Corporate
and
Elimina-
tions

 

Total

 

Thirteen Weeks Ended April 4, 2004

 

 

 

 

 

 

 

 

 

 

 

 

 

Sales to external customers

 

$

42,353

 

$

39,301

 

$

2,952

 

$

20,488

 

$

 

$

105,094

 

Inter-segment sales

 

376

 

153

 

1,502

 

353

 

(2,384

)

 

Total sales

 

42,729

 

39,454

 

4,454

 

20,841

 

(2,384

)

105,094

 

Operating income (loss)

 

4,259

 

94

 

538

 

4,511

 

(2,684

)

6,718

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thirteen Weeks Ended March 30, 2003

 

 

 

 

 

 

 

 

 

 

 

 

 

Sales to external customers

 

$

29,861

 

$

35,413

 

$

1,899

 

$

18,269

 

$

 

$

85,442

 

Inter-segment sales

 

635

 

2,878

 

1,986

 

 

(5,499

)

 

Total sales

 

30,496

 

38,291

 

3,885

 

18,269

 

(5,499

)

85,442

 

Operating income (loss)

 

697

 

1,045

 

(125

)

4,617

 

(1,943

)

4,291

 

 

Inter-segment sales are shown at cost, with no markup for gross profit within the selling segment, and are eliminated in consolidation. Corporate administration expenses, charges for in-process research and development, merger costs, and restructuring and reorganization costs are not allocated to our business segments.   Operating income (loss) in the 2003 period has been reclassified to conform with the current year practice of allocating amortization of purchased technology to individual segments.

 

None of our customers represented 10% or more of our total sales in the thirteen week periods ended April 4, 2004 and March 30, 2003.

 

Item 2.           Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

Forward Looking Statements

 

This document contains forward-looking statements that involve risks and uncertainties, as well as assumptions that, if they never materialize or prove incorrect, could cause our results to differ materially from those expressed or implied by such forward-looking statements. Such forward-looking statements include any projections of earnings, revenues, or other financial items; any statements of the plans, strategies, and objectives of management for future operations; factors affecting our 2004 operating results; any statements concerning proposed new products, services, developments, changes to our restructuring reserves, or anticipated performance of products or services; any statements regarding planned capital expenditures; any statements regarding future economic conditions or performance; statements of belief; and any statement of assumptions underlying any of the foregoing. You can identify these statements by the fact that they do not relate strictly to historical or current facts and use words such as “anticipate,” “estimate,” “expect,” “project,” “intend,” “plan,” “believe,” and other words and terms of similar meaning. From time to time, we also may provide oral or written forward-looking statements in other materials we release to the public.

 

The risks, uncertainties and assumptions referred to above include, but are not limited to, those discussed here and the risks discussed from time to time in our other public filings. All forward-looking statements included in this document are based on information available to us as of the date of this report, and we assume no obligation to update these forward-looking statements. You are advised, however, to consult any further disclosures we make on related subjects in our Forms 10-K, 10-Q and 8-K filed with the SEC. Also note that we provide the cautionary discussion of risks, uncertainties and possibly inaccurate assumptions relevant to our businesses detailed below under the section titled “Cautionary Factors that May Affect Future

 

13



 

Results.” These items are factors that we believe could cause our actual results to differ materially from expected and historical results. Other factors also could adversely affect us.

 

Summary of Products

 

We are a leading supplier of products that enable research, development and the manufacturing of nanoscale features by helping our customers understand their three-dimensional structures. We serve the semiconductor, data storage and industry and institute markets where decreasing feature sizes and the need for sub-surface, structural information drive the need for our equipment and services. Our products and systems include hardware and software for focused ion beam, or FIBs, scanning electron microscopes, or SEMs, transmission electron microscopes, or TEMs, and DualBeam systems, which combine a FIB and SEM on a single platform, as well as secondary ion mass spectrometry systems, or SIMS, and stylus nanoprofilometry imaging systems or SNPs systems. TEMs, SEMs and SIMS systems collectively comprise our electron optics segment products. FIBs, SNP products and DualBeam products collectively comprise our microelectronics segment products.

 

Overview

 

We achieved record quarterly revenues in the first quarter of 2004, with strong revenues from our semiconductor, data storage and industry and institute markets.  Our semiconductor customers continue to adopt our tools for high spatial resolution analysis and our business has grown as the semiconductor industry recovers from a down turn in recent years. Manufacturers of thin-film heads in the data storage market, who spent most of 2003 evaluating our Certus-3D product, are now moving into production with the new tools.  These customers also increased their utilization of our small DualBeam products for failure analysis and process development in the quarter. Revenue in the industry and institute market also increased substantially, as we experienced growth in our SEM, TEM and small DualBeam products, driven by applications in nanotechnology research, life sciences and material science.

 

During the first quarter of 2004, we announced that we had achieved sub-Angstrom resolution in images with a 200KV transmission electron microscope.  We believe this technology, and our ability to deliver it in a commercial product, will be of increasing interest to our customers who are engaged in nanotechnology research.

 

Currency fluctuations continue to affect our results and create volatility, and we continue to work on ways to mitigate those fluctuations.

 

Prospects for 2004

 

For 2004, we expect that our financial results will continue to be affected by the health and capital spending of the semiconductor industry, the emergence of nanotechnology research markets, competition and associated pricing pressures in all markets, customer adoption of our new DualBeam and small DualBeam products, material cost and our ability to mitigate the impact of fluctuations in currency exchange rates.

 

Critical Accounting Policies and the Use of Estimates

 

We reaffirm the critical accounting policies and estimates as reported in our Annual Report on Form 10-K for the year ended December 31, 2003, which was filed with the Securities and Exchange Commission on March 15, 2004.

 

14



 

Results of Operations

 

The following table sets forth our statement of operations data, both in absolute dollars and as a percentage of net sales (dollars in thousands).

 

 

 

Thirteen Weeks Ended(1)
April 4, 2004

 

Thirteen Weeks Ended(1)
March 30, 2003

 

Net sales

 

$

105,094

 

100.0

%

$

85,442

 

100.0

%

Cost of sales

 

63,063

 

60.0

 

50,411

 

59.0

 

Gross profit

 

42,031

 

40.0

 

35,031

 

41.0

 

Research and development

 

13,567

 

12.9

 

10,794

 

12.6

 

Selling, general and administrative

 

20,114

 

19.1

 

18,742

 

21.9

 

Amortization of purchased technology

 

1,413

 

1.3

 

1,204

 

1.4

 

Restructuring, reorganization and relocation costs

 

219

 

0.2

 

 

 

Operating income

 

6,718

 

6.4

 

4,291

 

5.0

 

Other expense, net

 

(3,817

)

3.6

 

(1,396

)

1.6

 

Income before income taxes

 

2,901

 

2.8

 

2,895

 

3.4

 

Income tax expense

 

1,015

 

1.0

 

1,013

 

1.2

 

Net income

 

$

1,886

 

1.8

%

$

1,882

 

2.2

%

 


(1)  Percentages may not add due to rounding.

 

Net sales increased 23.0% to $105.1 million in the thirteen weeks ended April 4, 2004 (the first quarter of 2004) compared to $85.4 million in the thirteen weeks ended March 30, 2003 (the first quarter of 2003).  This increase reflects increases from all of our markets, segments and geographic locations as described more fully below.

 

Net Sales by Segment

 

Net sales include sales in our microelectronics, electron optics, components and service segments.  Sales by segment (in thousands) and as a percentage of total sales were as follows:

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Microelectronics

 

$

42,353

 

40.3

%

$

29,861

 

35.0

%

Electron Optics

 

39,301

 

37.4

%

35,413

 

41.4

%

Service

 

20,488

 

19.5

%

18,269

 

21.4

%

Components

 

2,952

 

2.8

%

1,899

 

2.2

%

 

 

$

105,094

 

 

 

$

85,442

 

 

 

 

Microelectronics

 

The $12.5 million, or 41.8%, increase in our microelectronics segment was primarily due to an $8.5 million increase in sales of our small DualBeam products, which we began selling in the second quarter of 2003. The increase in sales of our small DualBeam products has primarily resulted from increased applications and spending in the semiconductor market.  In addition, sales of mask repair tools in the first quarter of 2004 totaled approximately $5.2 million, compared to none in the first quarter of 2003.  Sales of mask repair tools can vary significantly from one quarter to the next and sales in the first quarter of 2004 are not necessarily indicative of sales in future quarters. We also had a $1.4 million increase in sales of our DualBeam tools to customers who are expanding the number of wafers being manufactured at their 200 mm manufacturing facilities.  In addition, sales of software related to our Knights Technology (purchased as the EGSoft division of Electroglas in the third quarter of 2003), totaled $2.1 million in the first quarter of 2004.  These increases were offset by a $3.8 million decrease in sales of certain semiconductor products.

 

15



 

Electron Optics

 

The $3.9 million, or 11.0%, increase in our electron optics segment was primarily due to increased SEM sales of $2.1 million and approximately $3.0 million of revenue from the sale of SIMS tools.  These increases were partially offset by a decrease in TEM units sold. Included within these variations is an approximately $3.0 million increase related to currency fluctuations. We continue to experience pricing pressure from competition in the marketplace for both our SEM and TEM units. Sales of SIMS tools vary significantly from one quarter to the next and sales in the first quarter of 2004 are not necessarily indicative of sales in future quarters.

 

Service

 

The $2.2 million, or 12.1%, increase in our service segment was primarily due to continued expansion of our installed base.  Service sales are driven by the size of our installed base and the percentage of our installed base that is more than one year old, as our warranty period is typically for one year.  Systems sold to customers that come to the end of their warranty periods typically lead to a related increase in service contracts.

 

Components

 

The $1.1 million, or 55.5%, increase in our component segment was primarily due to the improvement in the semiconductor equipment business as sales from this segment tend to follow the cyclical pattern of the semiconductor equipment business.

 

Sales by Geographic Region

 

A significant portion of our revenue has been derived from customers outside of the United States, and we expect this to continue.  The following table shows our net sales by geographic location (dollars in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

North America

 

$

40,352

 

38.4

%

$

34,685

 

40.6

%

Europe

 

36,358

 

34.6

%

24,070

 

28.2

%

Asia-Pacific Region

 

28,384

 

27.0

%

26,687

 

31.2

%

 

 

$

105,094

 

 

 

$

85,442

 

 

 

 

North America

 

The $5.7 million, or 16.3%, increase in sales in North America was primarily due to approximately $2.5 million of mask repair tool sales, $2.1 million of sales related to Knights Technology, a $5.2 million increase in our small DualBeam product sales and a $1.1 million increase in our components segment sales.  Virtually all of our sales related to our Knights Technology and from our components segment are in the United States.  These increases were partially offset by a $3.8 million decrease in sales of certain semiconductor products due to some large sales in the first quarter of 2003 and a decrease in TEM sales as discussed above.

 

Europe

 

The $12.3 million, or 51.1%, increase in sales in Europe was primarily due to an $7.0 million increase in TEM sales, primarily due to better market reception of high-end products, a $2.9 million increase in certain semiconductor product sales, which resulted from one large sale, and a $1.6 million increase in SEM sales, which was primarily a result of the strong bookings we received in the fourth quarter of 2003. Included within these variations is an approximately $3.0 million increase related to currency fluctuations.

 

16



 

Asia-Pacific Region

 

The $1.7 million, or 6.4%, increase in sales in the Asia-Pacific region was primarily due to $2.7 million of mask repair tool sales, a $3.3 million increase in our small DualBeam product sales, an increase of $1.3 million related to SEM sales and $1.2 million of SIMS sales compared to none in the prior year period.  These increases were partially offset by a $7.1 million decrease in TEM sales due to lower volume and continued pricing pressures.

 

Sales by Market

 

Net sales by market and as a percentage of total net sales were as follows (dollars in thousands):

 

 

 

Thirteen Weeks Ended

 

 

 

April 4, 2004

 

March 30, 2003

 

Semiconductor

 

$

42,497

 

40.5

%

$

35,526

 

41.6

%

Data Storage

 

11,596

 

11.0

%

6,995

 

8.2

%

Industry and Institute

 

51,001

 

48.5

%

42,921

 

50.2

%

 

 

$

105,094

 

 

 

$

85,442

 

 

 

 

Semiconductor

 

Product sales to the semiconductor market include both wafer-level and small DualBeam systems, SEMs, TEMs, mask repair and circuit editing FIB tools, as well as a number of component products.  The $7.0 million, or 19.6%, increase in sales to the semiconductor market was primarily due to $5.2 million of revenue related to mask repair tool sales and $2.1 million of revenue related to Knights Technology These increases were partially offset by a $1.0 million decrease in certain semiconductor product sales.

 

Data Storage

 

Product sales to the data storage market consist primarily of wafer and small DualBeam systems and TEM systems.  The $4.6 million, or 65.8%, increase in data storage sales was primarily due to the sale of small DualBeam products in the first quarter of 2004. Our small DualBeam products began selling in the second quarter of 2003 and have seen wide adoption across all of our markets.  While the increase in revenue in this market was primarily from sales of our small DualBeam products, a majority of the revenue in this market was generated from our Certus products.  Based on order activity, we see continued growth in sales of Certus products in the near future.

 

Industry and Institute

 

Product sales to the industry and institute market consist primarily of SEMs, TEMs, small DualBeam and SIMS systems. The $8.1 million, or 18.8%, increase in sales to the industry and institute market was primarily due to a $3.9 million increase in TEM sales, a $3.6 million increase in SEM sales and a $2.0 million increase in sales of our small DualBeam products, which were first sold in the second quarter of 2003.

 

Cost of Sales and Gross Margin

 

Cost of sales includes manufacturing costs such as materials, labor (both direct and indirect) and factory overhead, as well as all of the costs of our customer service function such as labor, materials, travel and overhead.  Cost of sales increased $12.7 million, or 25.1%, to $63.1 million in the first quarter of 2004 compared to $50.4 million in the first quarter of 2003, primarily due to the increase in sales, partially offset by a 1.0% decrease in our overall gross margin.

 

17



 

Our gross margin (gross profit as a percentage of net sales) by segment was as follows:

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Microelectronics

 

49.3

%

47.0

%

Electron Optics

 

33.0

%

36.7

%

Components

 

44.5

%

56.7

%

Service

 

33.3

%

38.0

%

Overall

 

40.0

%

41.0

%

 

Microelectronics

 

The increase in gross margin in the microelectronics segment was primarily due to an improvement in product mix, with our small DualBeam products and our software sales increasing as a percentage of the total sales.  The improvements were partially offset by an approximately 1.4% decrease in our gross margin due to currency fluctuations related to our manufacturing operations in Brno, Czech Republic and Eindhoven, the Netherlands, which is where our small DualBeam products are manufactured.

 

Electron Optics

 

The decrease in margins in our electron optics segment was primarily due to a 2.9% decrease in margin related to currency fluctuations. In addition, pricing pressures from competitors, who have introduced new products into our markets or who have benefited from favorable currency exchange movements in their home countries, have negatively affected gross margins in the electron optics segment.

 

Components

 

The decrease in margins in our components segment was primarily due to the production of fewer units, resulting from inventory build-up in the fourth quarter of 2003. In addition, a shift in mix of component products produced in the first quarter of 2004 compared to the first quarter of 2003 negatively affected our gross margins.

 

Service

 

The decrease in margins in our service segment was primarily due to the timing of renewal of maintenance contracts in the first quarter of 2004 compared to the first quarter of 2003.  We achieve higher margins on our maintenance contract revenue than on our parts and time-and-material revenue.  We do not believe that the margins achieved in the first quarter of 2003 are indicative of margins to be achieved in future quarters.

 

Research and Development Costs

 

Research and development (“R&D”) costs include labor, materials, overhead and payments to Philips and other third parties incurred in research and development of new products and new software or enhancements to existing products and software.

 

R&D costs were $13.6 million (12.9% of net sales) in the first quarter of 2004 compared to $10.8 million (12.6% of net sales) in the first quarter of 2003. R&D costs are reported net of subsidies and capitalized software development costs. Subsidies totaled $1.7 million and $1.4 million, respectively, in the first quarter of 2004 and 2003.  Capitalized software totaled $0.3 million and $1.1 million, respectively, in the first quarter of 2004 and 2003.  We anticipate that subsidies will decrease by approximately $1.0 million in 2004 compared to 2003 due to contracts that are nearing completion or have recently been completed.  However, we anticipate that R&D costs, net of subsidies and capitalized software, will remain relatively constant as a percentage of revenue.

 

18



 

The weakening of the United States dollar in relation to the euro increased R&D costs in the first quarter of 2004 compared to the first quarter of 2003 by approximately $0.8 million.  R&D costs increased approximately $1.0 million in the first quarter of 2004 compared to the first quarter of 2003 as a result of our acquisitions of Knights Technology in the third quarter of 2003 and of Emispec in the fourth quarter of 2003.

 

We anticipate that we will continue to invest in R&D at a similar percentage of revenue for the foreseeable future.  Accordingly, as revenues increase, we currently anticipate that R&D expenditures will also increase.  However, actual future spending will depend on market conditions.

 

Selling, General and Administrative Costs

 

Selling, general and administrative (“SG&A”) costs include labor, travel, outside services and overhead incurred in our sales, marketing, management and administrative support functions.  SG&A costs include sales commissions paid to our employees as well as to our agents.

 

SG&A costs were $20.1 million (19.1% of net sales) in the first quarter of 2004 compared to $18.7 million (21.9% of net sales) in the first quarter of 2003.

 

The weakening of the United States dollar in relation to the euro increased SG&A costs in the first quarter of 2004 compared to the first quarter of 2003 by approximately $1.1 million. SG&A costs increased approximately $1.1 million in the first quarter of 2004 compared to the first quarter of 2003 due to our acquisition of Knights Technology during the third quarter of 2003, $0.8 million related to depreciation and $0.7 million related to travel.  These increases were partially offset by a decrease in commissions and other miscellaneous services.

 

Amortization of Purchased Technology

 

Amortization of purchased technology increased to $1.4 million in the first quarter of 2004 compared to $1.2 million in the first quarter of 2003 due to the acquisitions of Knights Technology and Revise during the third quarter of 2003 and Emispec in the fourth quarter of 2003. Our purchased technology balance at April 4, 2004 was $25.7 million and current amortization of purchased technology is approximately $1.4 million per quarter, which could increase if we acquire additional technology.

 

Restructuring, Reorganization and Relocation

 

Restructuring, Reorganization and Relocation Summary

 

Our restructuring charges are based on estimates that are subject to change.  Workforce related charges could change because of shifts in timing, redeployment or changes in amounts of severance and outplacement benefits.  Facilities charges could change due to changes in sublease income. Our ability to generate sublease income is dependent upon lease market conditions at the time we negotiate the sublease arrangements. Variance from these estimates could alter our ability to achieve anticipated expense reductions in the planned timeframe and modify our expected cash outflows and working capital.

 

In addition to the charges in connection with our restructuring and reorganization plans, this line item includes costs related to relocating current employees.  The $0.2 million of charges in the first quarter of 2004 relate to employee relocation and are not part of a restructuring charge.

 

As a result of restructuring and other cost reduction efforts, as of April 4, 2004, we had reduced operating expenses and materials costs by approximately $9.0 million to $10.0 million per year compared to expense levels at the end of 2002.  These cost reductions, however, were offset by increased costs due to foreign currency fluctuations, increased salary costs (primarily in Europe), increased insurance expense, increased costs due to redundant operations while we transition manufacturing lines to the Brno site and consolidate our Hillsboro operations and increased costs due to our acquisitions.

 

19



 

Fourth Quarter 2002 Restructuring

 

During the fourth quarter of 2002, in response to the continuing global economic downturn, we recorded restructuring and reorganization charges related to our plan to consolidate operations, reduce excess leased facilities and reduce operating expenses.  Costs included in the restructuring charges consist of workforce reductions and other related costs, and facility and leasehold improvement charges related to future abandonment of various leased office and manufacturing sites in North America and Europe.

 

The following table summarizes, for the first quarter of 2004, the charges, write-offs and expenditures related to the fourth quarter 2002 restructuring charges (in thousands):

 

Thirteen Weeks Ended April 4, 2004

 

Beginning
Accrued
Liability

 

Charged
to
Expense

 

Expend-
itures

 

Write-Offs
& Adjust-
ments

 

Ending
Accrued
Liability

 

Severance, outplacement and related benefits for terminated employees

 

$

570

 

$

 

$

(314

)

$

(22

)

$

234

 

Abandoned leases, leasehold improvements and facilities

 

1,534

 

$

 

(356

)

(131

)

1,047

 

 

 

$

2,104

 

$

 

$

(670

)

$

(153

)

$

1,281

 

 

Remaining cash expenditures for severance and related charges are expected to be paid throughout 2004.  The current estimate accrued for cash to be paid related to abandoned leases, leasehold improvements and facilities is net of estimated sublease payments to be received and will be paid over the respective lease terms through 2006.

 

Other Income (Expense), Net

 

Other income (expense) items include interest income, interest expense, valuation adjustments, foreign currency gains and losses and other miscellaneous items.

 

Interest income represents interest earned on cash and cash equivalents, investments in marketable securities and a shareholder note receivable. Interest income decreased to $1.1 million in the first quarter of 2004 compared to $1.2 million in the first quarter of 2003. This decrease is the result of lower average interest rates, partially offset by increased average cash and investment balances, which was the result of our receipt of net proceeds of $145.9 million from our zero coupon convertible debt offering in June 2003.  See Liquidity and Capital Resources below for a discussion of the changes in our cash and investment balances during the first quarter of 2004.

 

Interest expense for both the 2004 and 2003 periods relates to our 5.5% convertible debt issued in August 2001.  The amortization of capitalized bond issuance costs related to both of our convertible debt issuances is also included as a component of interest expense.

 

Other income and expense consists of foreign currency gains and losses on transactions, hedging contracts and other miscellaneous items.  The $2.4 million decrease in other income was primarily due to a $2.7 million loss on our forward extra hedges that are marked to market on a quarterly basis.  We did not have this type of hedge in the first quarter of 2003.  However, in the fourth quarter of 2003, we recognized a $2.6 million gain on such hedges.

 

See also Item 3 Qualitative and Quantitative Disclosures about Market Risk below for a discussion of our foreign currency gains and losses and hedging activities.

 

Income Tax Expense

 

Our effective income tax rate was 35.0% in the first quarter of 2004 and 2003.  Our effective tax rate differs from the United States federal statutory tax rate primarily as a result of the effects of state and foreign taxes and our use of the foreign export benefit, research and experimentation tax credits earned in the United States and other factors.

 

20



 

In addition to the factors mentioned above, our effective income tax rate can be affected by changes in statutory tax rates in the United States and foreign jurisdictions, our ability or inability to utilize various carry forward tax items, changes in tax laws in the United States governing research and experimentation credits, the foreign export benefit, and other factors. In 2002, the World Trade Organization ruled against the United States tax policies covering United States exports and it is unclear what action, if any, the United States government may take in response to this ruling. We currently anticipate our 2004 effective tax rate to be approximately 35% due to the assumed expiration of the United States foreign export benefit and the change in mix of foreign versus Unites States business.

 

LIQUIDITY AND CAPITAL RESOURCES

 

Our sources of liquidity and capital resources as of April 4, 2004 consisted of $282.1 million of cash, cash equivalents, restricted cash and short-term investments, $20.8 million in non-current investments, $20.5 million of available borrowings under our existing credit facilities, as well as potential future cash flows from operations.  Restricted cash relates to bank guarantees that expire in 2004.  We believe that these sources of liquidity and capital will be sufficient to meet our expected operational and capital needs for the next 12 months and will likely be sufficient to meet our operating needs for the foreseeable future.

 

In the first quarter of 2004, cash and cash equivalents (including restricted cash) decreased $29.3 million to $207.2 million as of April 4, 2004 from $236.5 million as of December 31, 2003 primarily as a result of $14.3 million used by operations, the net purchase of $10.2 million of investments and marketable securities, $5.4 million used for the purchase of property, plant and equipment and $250,000 used for development of software, offset by $0.9 million of proceeds from the exercise of employee stock options.

 

Accounts receivable increased $20.8 million to $123.8 million as of April 4, 2004 from $103.0 million as of December 31, 2003 primarily due to the increase in total revenue discussed above, an increase in service billings, which are typically generated in the first quarter of each year, and a larger portion of our revenue occurring in the last month of the quarter in the first quarter of 2004 compared to the fourth quarter of 2003.  Partially offsetting these increases was a $1.0 million decrease related to changes in currency rates. Our days sales outstanding, calculated on a quarterly basis, was 108 days at April 4, 2004 compared to 97 days at December 31, 2003 and 109 days at March 30, 2003.

 

Inventories decreased $4.3 million to $98.0 million as of April 4, 2004 compared to $102.3 million as of December 31, 2003.  Of the decrease, $1.9 million was due to changes in currency rates with the remainder primarily due to an increase in finished goods shipments in the first quarter of 2004 compared to the fourth quarter of 2003.  Our annualized inventory turnover rate, calculated on a quarterly basis, was 2.6 times and 2.4 times, respectively, for the quarters ended April 4, 2004 and March 30, 2003.

 

Expenditures for property, plant and equipment of $5.4 million in the first quarter of 2004 were primarily for customer evaluation systems. We expect to continue to invest in capital equipment, customer evaluation systems and research and development equipment for applications development.  Our estimated total capital expenditures in 2004 will be approximately $20 million, primarily for development and introduction of new products.

 

Other assets, which include service inventories, capitalized software development costs, debt issuance costs, trademarks, patents, deposits and other long-term assets, increased $2.2 million to $56.9 million at April 4, 2004 compared to $54.7 million at December 31, 2003. Significant components of other assets are summarized as follows (in thousands):

 

 

 

Balance at
December
31, 2003

 

Additions

 

Amorti-
zation and
write-offs

 

Balance at
April 4,
2004

 

Service inventories

 

$

26,979

 

$

3,238

 

 

$

30,217

 

Capitalized software development costs

 

$

9,214

 

$

250

 

$

(1,164

)

$

8,300

 

Debt issuance costs

 

$

7,567

 

$

20

 

$

(413

)

$

7,174

 

Trademarks, patents and other intangible assets

 

$

5,264

 

$

206

 

$

(198

)

$

5,272

 

 

21



 

The increase in service inventories is primarily for service requirements related to certain sales that occurred in the first quarter of 2004.  We expect to continue to invest in software development as we develop new software for our existing products and for our new products under development.

 

We maintain a $10.0 million unsecured and uncommitted bank borrowing facility in the United States, a $2.9 million unsecured and uncommitted bank borrowing facility in Japan and various limited facilities in select foreign countries.  In addition, we maintain a $5.0 million unsecured and uncommitted bank facility in the United States and a $2.6 million facility in the Netherlands for the purpose of issuing standby letters of credit and bank guarantees.  At April 4, 2004, we had outstanding standby letters of credit and bank guarantees totaling approximately $9.5 million to secure customer advance deposits. We also had outstanding at April 4, 2004, $6.6 million of foreign bank guarantees that are secured by cash balances.  At April 4, 2004, a total of $20.5 million was available under these facilities.

 

OFF-BALANCE SHEET ARRANGEMENTS

 

We do not have any off-balance sheet arrangements that have or are reasonably likely to have a material current or future effect on our financial condition, changes in financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources.

 

CAUTIONARY FACTORS THAT MAY AFFECT FUTURE RESULTS

 

As noted above, this document contains forward-looking statements that involve risks and uncertainties, as well as assumptions that, if they never materialize or prove incorrect, could cause our results to differ materially from those expressed or implied by such forward-looking statements. All forward-looking statements included in this document are based on information available to us as of the date hereof, and we assume no obligation to update these forward-looking statements. You are advised, however, to consult any further disclosures we make on related subjects in our annual report on Form 10-K, quarterly reports on Form 10-Q and current reports on Form 8-K filed with the SEC. Also note that we provide the following cautionary discussion of risks and uncertainties relevant to our businesses.  These items are factors that we believe could cause our actual results to differ materially from expected and historical results. Other factors also could adversely affect us.

 

We operate in highly competitive industries and we cannot be certain that we will be able to compete successfully in such industries.

 

The industries in which we operate are intensely competitive. Established companies, both domestic and foreign, compete with each of our product lines. Many of our competitors have greater financial, engineering, manufacturing and marketing resources than we do, and may price their products very aggressively. A substantial investment is required by customers to install and integrate capital equipment into a production line. As a result, once a manufacturer has selected a particular vendor’s capital equipment, the manufacturer generally relies on that equipment for a specific production line or process control application and frequently will attempt to consolidate its other capital equipment requirements with the same vendor. Accordingly, if a particular customer selects a competitor’s capital equipment, we expect to experience difficulty selling to that customer for a significant period of time.

 

Our ability to compete successfully depends on a number of factors both within and outside of our control, including:

                  price;

                  product quality;

                  breadth of product line;

                  system performance;

                  cost of ownership;

                  global technical service and support; and

                  success in developing or otherwise introducing new products.

 

We cannot be certain that we will be able to compete successfully on these or other factors in the future.

 

22



 

The loss of one or more of our key customers would result in the loss of significant net revenues.

 

A relatively small number of customers account for a large percentage of our net revenues. Our business will be seriously harmed if we do not generate as much revenue as we expect from these key customers, if we experience a loss of any of our key customers or if we suffer a substantial reduction in orders from these customers. Our ability to continue to generate revenues from our key customers will depend on our ability to introduce new products that are desirable to these customers.

 

Because we do not have long-term contracts with our customers, our customers may stop purchasing our products at any time, which makes it difficult to forecast our results of operations and to plan expenditures accordingly.

 

We do not have long-term contracts with our customers. Accordingly:

 

                  customers can stop purchasing our products at any time without penalty;

                  customers are free to purchase products from our competitors;

                  we are exposed to competitive price pressure on each order; and

                  customers are not required to make minimum purchases.

 

If we do not succeed in obtaining new sales orders from existing customers, our results of operations will be negatively impacted.

 

We rely on a limited number of parts, components and equipment manufacturers. Failure of any of these suppliers to provide us with quality products in a timely manner could negatively affect our revenues and results of operations.

 

Failure of critical suppliers of parts, components and manufacturing equipment to deliver sufficient quantities to us in a timely and cost-effective manner could negatively affect our business. We currently use numerous vendors to supply parts, components and subassemblies for the manufacture and support of our products. Some key parts, however, may only be obtained from a single supplier or a limited group of suppliers. In particular, we rely on Philips Enabling Technologies Group, B.V., or Philips ETG, and Sanmina-SCI for our supply of mechanical parts and subassemblies and Neways Electronics, N.V. for some of our electronic subassemblies. In addition, some of our suppliers rely on sole suppliers.  As a result of this concentration of key suppliers, our results of operations may be materially and adversely affected if we do not timely and cost-effectively receive a sufficient quantity of parts to meet our production requirements or if we are required to find alternative suppliers for these supplies. We may not be able to expand our supplier group or to reduce our dependence on single suppliers. From time to time, we have experienced supply constraints with respect to the mechanical parts and subassemblies produced by Philips ETG. If Philips ETG is not able to meet our supply requirements, these constraints may affect our ability to deliver products to customers in a timely manner, which could have an adverse effect on our results of operations.

 

We rely on a limited number of equipment manufacturers to develop and supply the equipment we use to manufacture our products. The failure of these manufacturers to develop or deliver quality equipment on a timely basis could have a material adverse effect on our business and results of operations. In addition, because we only have a few equipment suppliers, we may be more exposed to future cost increases for this equipment.

 

The loss of key management or our inability to attract and retain sufficient numbers of managerial, engineering and other technical personnel could have a material adverse effect on our business and results of operations.

 

Our continued success will depend, in part, on our ability to continue to attract and retain key managerial, engineering and technical personnel. In particular, we depend on our Chief Executive Officer, President and Chairman of our Board of Directors, Vahé A. Sarkissian. The loss of key personnel could have a material adverse effect on our business, prospects, financial condition or results of operations. Our growth will be dependent on our ability to attract new highly skilled and qualified technical personnel, in addition to personnel

 

23



 

that can implement and monitor our financial and managerial controls and reporting systems. Attracting qualified personnel is difficult, and we cannot assure you that our recruiting efforts will be successful. In particular, our product generation efforts depend on hiring and retaining qualified engineers. The market for qualified engineers is very competitive. In addition, experienced management and technical, marketing and support personnel in the information technology industry are in high demand, and competition for such talent is intense.

 

Philips Business Electronics International B.V. has significant influence on all company shareholder votes and may have different interests than our other shareholders.

 

As of April 4, 2004, Philips Business Electronics International B.V., or PBE, a subsidiary of Koninklijke Philips Electronics NV, owned approximately 25% of our outstanding common stock. As a result, PBE has significant influence on matters submitted to our shareholders for approval, including proposals regarding:

 

                  any merger, consolidation or sale of all or substantially all of our assets;

                  the election of members to our board of directors; and

                  a change of control.

 

In addition to its significant influence, PBE’s interests may be significantly different from the interests of other owners of our common stock, holders of our options to purchase common stock and holders of our debt securities.

 

If our customers cancel or reschedule orders or if an anticipated order for even one of our systems is not received in time to permit shipping during a certain fiscal period, our operating results for that fiscal period may fluctuate and our business and financial results for such period could be materially and adversely affected.

 

Our customers are able to cancel or reschedule orders, generally with limited or no penalties, depending on the product’s stage of completion. The amount of purchase orders at any particular date, therefore, is not necessarily indicative of sales to be made in any given period. Our build cycle, or the time it takes us to build a product to customer specifications, typically ranges from one to six months. During this period, the customer may cancel the order, although generally we will receive a cancellation fee based on the stage of the build cycle reached. In addition, we derive a substantial portion of our net sales in any fiscal period from the sale of a relatively small number of high-priced systems. As a result, the timing of revenue recognition for a single transaction could have a material effect on our revenue and results of operations for a particular fiscal period. We did not have significant order cancellations during the quarter ended April 4, 2004 or during the year ended December 31, 2003.

 

Our net revenues and results of operations have fluctuated in the past and are likely to fluctuate significantly in the future on a quarterly and annual basis. It is likely that in some future quarter or quarters our results of operations will be below the expectations of public market analysts or investors. In such event, the market price of our common stock may decline significantly.

 

We have long sales cycles for our systems, which may cause our results of operations to fluctuate and could negatively impact our stock price.

 

Our sales cycle can be 12 months or longer and is unpredictable. Variations in the length of our sales cycles could cause our net sales, and therefore our business, financial condition, results of operations and cash flows, to fluctuate widely from period to period. These variations could be based on factors partially or completely outside of our control. The factors that could affect the length of time it takes us to complete a sale depend on many elements, including:

 

                  the efforts of our sales force and our independent sales representatives;

                  the history of previous sales to a customer;

                  the complexity of the customer’s manufacturing processes;

                  the economic environment;

 

24



 

                  the internal technical capabilities and sophistication of the customer; and

                  the capital expenditure budget cycle of the customer.

 

As a result of these and a number of other factors that could influence sales cycles with particular customers, the period between initial contact with a potential customer and the time when we recognize revenue from that customer, if ever, may vary widely. Our sales cycle typically takes up to 12 months, but sometimes is much longer. Our sales cycle has significantly extended during the recent economic downturn.  Our sales cycle also extends in situations where the sale involves developing new applications for a system or technology.

 

The industries in which we sell our products are cyclical, which may cause our results of operations to fluctuate.

 

Our business depends in large part on the capital expenditures of industry and institute, semiconductor and data storage customers, which accounted for the following percentages of our net sales (product and service) for the periods indicated:

 

 

 

Thirteen Weeks Ended

 

 

 

April 4,
2004

 

March 30,
2003

 

Industry and Institute

 

48.5

%

50.2

%

Semiconductor

 

40.5

%

41.6

%

Data Storage

 

11.0

%

8.2

%

 

 

100.0

%

100.0

%

 

The data storage and semiconductor industries are cyclical. These industries have experienced significant economic downturns at various times in the last decade. Such downturns have been characterized by diminished product demand, accelerated erosion of average selling prices and production overcapacity. A downturn in one or more of these industries, or the businesses of one or more of our customers, could have a material adverse effect on our business, prospects, financial condition and results of operations. The industry and institute market is also affected by overall economic condictions, but is not as cyclical as the semiconductor and data storage markets.

 

The global downturn in general economic conditions and in the markets for our customers’ products, which began in 2002 and continued into 2003, resulted in a reduction in demand for some of our products. We experienced the effects of the global economic downturn in many areas of our business. During this downturn and any subsequent downturns, we cannot assure you that our sales or margins will not decline. As a capital equipment provider, our revenues depend in large part on the spending patterns of our customers, who often delay expenditures or cancel orders in reaction to variations in their businesses or general economic conditions. Because a high proportion of our costs are fixed, we have a limited ability to reduce expenses quickly in response to revenue shortfalls. In a prolonged economic downturn, we may not be able to reduce our significant fixed costs, such as continued investment in research and development or capital equipment requirements.  As such, we may experience gross margin erosion and a decline in our earnings.

 

Our customers experience rapid technological changes, which requires us to keep pace with such developments and we may be unable to introduce new products on a timely basis.

 

The data storage, semiconductor and industry and institute industries experience rapid technological change and new product introductions and enhancements. Our ability to remain competitive depends in large part on our ability to develop, in a timely and cost-effective manner, new and enhanced systems at competitive prices and to accurately predict technology transitions. In addition, new product introductions or enhancements by competitors could cause a decline in our sales or a loss of market acceptance of our existing products. Increased competitive pressure also could lead to intensified price competition resulting in lower margins, which could materially adversely affect our business, prospects, financial condition and results of operations.

 

25



 

Our success in developing, introducing and selling new and enhanced systems depends on a variety of factors, including:

 

                  selection and development of product offerings;

                  timely and efficient completion of product design and development;

                  timely and efficient implementation of manufacturing processes;

                  effective sales, service and marketing; and

                  product performance in the field.

 

Because new product development commitments must be made well in advance of sales, new product decisions must anticipate both the future demand for products under development and the equipment required to produce such products. We cannot be certain that we will be successful in selecting, developing, manufacturing and marketing new products or in enhancing existing products.

 

The process of developing new high technology capital equipment products and services is complex and uncertain, and failure to accurately anticipate customers’ changing needs and emerging technological trends and to develop or obtain appropriate intellectual property could significantly harm our results of operations. We must make long-term investments and commit significant resources before knowing whether our predictions will eventually result in products that the market will accept. For example, we have invested significant resources in the development of three dimensional metrology products for semiconductor wafer manufacturing. If 3D metrology is not widely accepted or if we fail to develop products that are accepted by the marketplace, our long-term growth could be diminished. Further, after a product is developed, we must be able to manufacture sufficient volume quickly and at low cost. To accomplish this objective, we must accurately forecast production volumes, mix of products and configurations that meet customer requirements. If we are not successful in making accurate forecasts, our business and results of operations could be significantly harmed.

 

Because we have significant operations outside of the United States, we are subject to political, economic and other international conditions that could result in increased operating expenses and regulation of our products.

 

In the first quarter of 2004 and in all of 2003, approximately 62% and 65%, respectively, of our revenues came from outside of the United States.  Since a significant portion of our operations do occur outside of the United States, our revenues and expenses are impacted by foreign economic and regulatory conditions. We have manufacturing facilities in Brno, Czech Republic and Eindhoven, the Netherlands and sales offices in several other countries. In addition, approximately 27% of our sales in the first quarter of 2004 and approximately 30% of our sales in all of 2003 were derived from sales in Asia. In recent years, Asian economies have been highly volatile and recessionary, resulting in significant fluctuations in local currencies and other instabilities. Instabilities in Asian economies may continue and recur in the future, which could have a material adverse effect on our business, prospects, financial condition and results of operations. Our exposure to the business risks presented by Asian economies and other foreign economies will increase to the extent we continue to expand our global operations. International operations will continue to subject us to a number of risks, including:

 

                  longer sales cycles;

                  multiple, conflicting and changing governmental laws and regulations;

                  protectionist laws and business practices that favor local companies;

                  price and currency exchange rates and controls;

                  difficulties in collecting accounts receivable; and

                  political and economic instability.

 

26



 

Unforeseen delay or problems in plant consolidation and transfer of manufacturing to Brno may cause us to lose sales or fail to manufacture tools effectively.

 

During 2003 and continuing in 2004, we have been transferring certain of our manufacturing activities from our Peabody, Massachusetts facility to our Hillsboro, Oregon facility and from our Hillsboro, Oregon and Eindhoven, the Netherlands facilities to our Brno, Czech Republic facility. These transfers might take longer, incur more expense or suffer other logistical and knowledge transfer problems than we expect. As a result, we may not be able to manufacture our tools as well or as quickly as in the past. These delays could disrupt our sales efforts and harm our customer relationships. If we incur increased expenses, our results of operations could be materially adversely affected.

 

If third parties assert that we violate their intellectual property rights, our business and results of operations may be materially adversely affected.

 

Several of our competitors hold patents covering a variety of technologies that may be included in some of our products. In addition, some of our customers may use our products for applications that are similar to those covered by these patents. From time to time, we and our respective customers have received correspondence from our competitors claiming that some of our products, as used by our customers, may be infringing one or more of these patents. To date, none of these allegations has resulted in litigation. Competitors or others may, however, assert infringement claims against us or our customers in the future with respect to current or future products or uses, and these assertions may result in costly litigation or require us to obtain a license to use intellectual property rights of others. If claims of infringement are asserted against our customers, those customers may seek indemnification from us for damages or expenses they incur.

 

We also may face greater exposure to claims of infringement in the future because PBE no longer is our majority shareholder. As a result of PBE’s reduction of ownership of our common stock in 2001, we no longer receive the benefit of many of the Philips patent cross-licenses that we previously received.

 

If we become subject to infringement claims, we will evaluate our position and consider the available alternatives, which may include seeking licenses to use the technology in question or defending our position. These licenses, however, may not be available on satisfactory terms or at all. If we are not able to negotiate the necessary licenses on commercially reasonable terms or successfully defend our position, we could suffer a material adverse effect on our business, prospects, financial condition and results of operations.

 

We may not be able to enforce our intellectual property rights, especially in foreign countries.

 

Our success depends in large part on the protection of our proprietary rights. We incur significant costs to obtain and maintain patents and defend our intellectual property. We also rely on the laws of the United States and other countries where we develop, manufacture or sell products to protect our proprietary rights. We may not be successful in protecting these proprietary rights, these rights may not provide the competitive advantages that we expect, or other parties may challenge, invalidate or circumvent these rights.

 

Further, our efforts to protect our intellectual property may be less effective in some countries where intellectual property rights are not as well protected as in the United States. Many United States companies have encountered substantial problems in protecting their proprietary rights against infringement in foreign countries. We derived approximately 62% of our sales from foreign countries in the first quarter of 2004 and approximately 65% in all of 2003. If we fail to adequately protect our intellectual property rights in these countries, our business may be materially adversely affected.

 

Infringement of our proprietary rights could result in lost material sales opportunities and increased litigation costs, both of which could have a material adverse affect on our business, prospects, financial condition and results of operations.

 

27



 

We are substantially leveraged, which could adversely affect our ability to adjust our business to respond to competitive pressures and to obtain sufficient funds to satisfy our future manufacturing capacity and research and development needs.

 

We have significant indebtedness. At April 4, 2004, we had total convertible long-term debt of approximately $295.0 million, which could all become due and payable between June and August 2008.

 

The degree to which we are leveraged could have important consequences, including, but not limited to, the following:

 

                  our ability to obtain additional financing in the future for working capital, capital expenditures, acquisitions, general corporate or other purposes may be limited;

                  the dilutive effects on our shareholders as a result of the ability of holders of our convertible notes to convert these notes into an aggregate of 8,456,637 shares of our common stock once certain stock price metrics are met by us;

                  a substantial portion of our cash flow from operations will be dedicated to the payment of the principal of, and interest on, our indebtedness; and

                  our substantial leverage may make us more vulnerable to economic downturns, limit our ability to withstand competitive pressures and reduce our flexibility in responding to changing business and economic conditions.

 

Our ability to pay interest and principal on our debt securities, to satisfy our other debt obligations and to make planned expenditures will be dependent on our future operating performance, which could be affected by changes in economic conditions and other factors, some of which are beyond our control. A failure to comply with the covenants and other provisions of our debt instruments could result in events of default under such instruments, which could permit acceleration of the debt under such instruments and in some cases acceleration of debt under other instruments that contain cross-default or cross-acceleration provisions. We believe that cash flow from operations will be sufficient to cover our debt service and other requirements. If we are at any time unable to generate sufficient cash flow from operations to service our indebtedness, however, we may be required to attempt to renegotiate the terms of the instruments relating to the indebtedness, seek to refinance all or a portion of the indebtedness or obtain additional financing. There can be no assurance that we will be able to successfully renegotiate such terms, that any such refinancing would be possible or that any additional financing could be obtained on terms that are favorable or acceptable to us.

 

Due to our extensive international operations and sales, we are exposed to foreign currency exchange rate risks that could adversely affect our revenues, gross margins and results of operations.

 

A significant portion of our sales and expenses are denominated in currencies other than the United States dollar, principally the euro.  As a result, changes in the exchange rate between the United States dollar and foreign currencies can impact our revenues, gross margins, results of operations and cash flows.

 

We enter into forward sale or purchase contracts for foreign currencies to hedge specific cash, receivables or payables positions.  We also enter into various forward exchange contracts to partially mitigate the impact of changes in the euro against the dollar on our manufacturing and operating expenses in Europe. We mark to market any contracts that are not realized in a given quarter. The unrealized losses related to these contracts totaled $2.7 in the first quarter of 2004 and are included as a component of other income. We had an unrealized gain on such hedges totaling $2.6 million in the fourth quarter of 2003.  Other income may fluctuate significantly on a quarterly basis due to the timing of these hedges and their related accounting treatment.  In addition, at times, we will incur mark-to-market gains and losses related to contracts that expire in subsequent periods. Accordingly, the related impact to operating margin may be realized in a different period than the mark-to-market gain or loss. The hedging transactions we undertake limit our exposure to changes in the dollar/euro exchange rate.  The hedges have a bias to protect us as the dollar weakens, but also provide us some flexibility if the dollar strengthens.

 

28



 

The data storage industry is a relatively new and developing market for us and may not develop as quickly or as much as we expect.

 

In the first quarter of 2004 and all of 2003, net sales to the data storage industry accounted for approximately 11% and 7%, respectively, of our total net sales, and we expect sales to this industry to be an important contributing factor to future growth in our total sales. The data storage industry is a newer market for our products than the other markets that we serve and, as a result, involves greater uncertainties. For example, although we view the data storage market as a growth market, the market may never fully develop as we expect, or alternative technologies or tools may be introduced. In addition, the data storage market recently has experienced a significant amount of consolidation. As a result, our customers in the data storage industry are becoming greater in size and fewer in number, so that the loss of any single customer would have a greater adverse impact on our results of operations.

 

Terrorist acts and acts of war may seriously harm our business and revenues, costs and expenses and financial condition.

 

Terrorist acts or acts of war (wherever located around the world) may cause damage or disruption to us, our employees, facilities, partners, suppliers, distributors and customers, which could significantly impact our revenues, expenses and financial condition. This impact could be disproportionately greater on us than on other companies as a result of our significant international presence. The terrorist attacks that took place in the United States on September 11, 2001 were unprecedented events that have created many economic and political uncertainties, some of which may materially harm our business and results of operations. The potential for future terrorist attacks, the national and international responses to terrorist attacks, and other acts of war or hostility have created many economic and political uncertainties that could adversely affect our business and results of operations in ways that cannot presently be predicted. We are largely uninsured for losses and interruptions caused by terrorist acts and acts of war.

 

Unforeseen environmental costs could impact our future net earnings.

 

Some of our operations use substances that are regulated by various federal, state and international laws governing the environment. We could be subject to liability for remediation if we do not handle these substances in compliance with applicable laws. It is our policy to apply strict standards for environmental protection to sites inside and outside the United States, even when not subject to local government regulations. We will record a liability for environmental remediation and related costs when we consider the costs to be probable and the amount of the costs can be reasonably estimated.

 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

Foreign Currency Exchange Rate Risk

 

A large portion of our business is conducted outside of the United States through a number of foreign subsidiaries.  Each of the foreign subsidiaries keeps its accounting records in its respective local currency. These local currency denominated accounting records are translated at exchange rates that fluctuate up or down from period to period and consequently affect the consolidated results of operations and financial position. The major foreign currencies in which we experience periodic fluctuations are the euro, the Czech koruna, the Japanese yen and the British pound sterling.  Although for each of the last three years more than 55% of our sales occurred outside of the United States, a large portion of these foreign sales were denominated in United States dollars and euros.

 

In addition, because of our substantial research, development and manufacturing operations in Europe, we incur a greater proportion of our costs in Europe than the revenue we derive from sales in that geographic region.  Our raw materials, labor and other manufacturing costs are primarily denominated in United States dollars, euros and Czech korunas.  This situation negatively affects our gross margins and results of operations when the dollar weakens in relation to the euro or koruna.  A strengthening of the dollar in relation to the euro or koruna would have a positive effect on our reported results of operations.  Movement of Asian currencies in relation to the dollar and euro also can affect our reported sales and results of operations because we derive more revenue than we

 

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incur costs from the Asia-Pacific region. In addition, several of our competitors are based in Japan and a weakening of the Japanese yen has the effect of lowering their prices relative to ours.

 

Assets and liabilities of foreign subsidiaries are translated using the exchange rates in effect at the balance sheet date. The resulting translation adjustments decreased shareholders’ equity and comprehensive income in the first quarter of 2004 by $2.4 million.  Holding other variables constant, if the United States dollar weakened by 10% against all currencies that we translate, shareholders’ equity would increase by approximately $17.4 million as of April 4, 2004.

 

Risk Mitigation

 

Balance Sheet Related

We attempt to mitigate our currency exposures for recorded transactions by using forward exchange contracts to reduce the risk that our future cash flows will be adversely affected by changes in exchange rates.  We enter into forward sale or purchase contracts for foreign currencies to hedge specific cash, receivables or payables positions.

 

Manufacturing and Operating Expense Related

Beginning in July 2003, we entered into various forward exchange contracts to partially mitigate the impact of changes in the euro against the dollar on our manufacturing and operating expenses in Europe. The foreign exchange hedging structure we have set up has a nine-month horizon.  We mark-to-market any contracts that are not realized in a given quarter. The unrealized losses related to these contracts totaled $2.7 million in the first quarter of 2004 and are included as a component of other income.  We had an unrealized gain on such hedges totaling $2.6 million in the fourth quarter of 2003.  Other income may fluctuate significantly on a quarterly basis due to the timing of these hedges and their related accounting treatment.  At times, we will incur mark-to-market gains and losses related to contracts that expire in subsequent periods.  Accordingly, the related impact to operating margin may be realized in a different period than the mark-to-market gain or loss.  The hedging transactions we undertake limit our exposure to changes in the dollar/euro exchange rate.  The hedges have a bias to protect us as the dollar weakens, but also provide us some flexibility if the dollar strengthens.

 

As of April 4, 2004, the aggregate notional amount of our outstanding foreign exchange contracts was $108.9 million and they have varying maturities through December, 2004.

 

Holding other variables constant, if the United States dollar weakened by 10%, the market value of foreign currency contracts outstanding as of April 4, 2004 would increase by approximately $10.2 million. The increase in value relating to the forward sale or purchase contracts would, however, be substantially offset by the revaluation of the transactions being hedged.  A 10% increase in the United States dollar relative to the hedged currencies would have a similar, but negative, effect on the value of our foreign currency contracts, offset again by the revaluation of the transactions being hedged.

 

We do not enter into derivative financial instruments for speculative purposes.

 

Interest Rate Risk

 

Our exposure to market risk for changes in interest rates relate primarily to our investments.  Since we have no variable interest rate debt outstanding at April 4, 2004, we would not experience a material impact on our results of operations, financial position or cash flows as the result of a one percentage point increase in interest rates.  The primary objective of our investment activities is to preserve principal while maximizing yields without significantly increasing risk. This is accomplished by investing in diversified investments, consisting only of investment grade securities.

 

As of April 4, 2004, we held cash and cash equivalents of $194.1 million and restricted cash of $13.1 million that consisted of cash and highly liquid short-term investments having maturity dates of no more than 90 days at the date of acquisition. Declines of interest rates over time would reduce our interest income from our highly liquid short-term investments. A decrease in interest rates of one percentage point would cause a

 

30



 

corresponding decrease in annual interest income by approximately $2.1 million assuming our cash and cash equivalent balances at April 4, 2004 remained constant.  Due to the nature of our highly liquid cash equivalents, an increase in interest rates would not materially change the fair market value of our cash and cash equivalents.

 

As of April 4, 2004, we held short and long-term fixed rate investments of $95.7 million that consisted of corporate notes and bonds and government-backed securities.  An increase or decrease in interest rates would not have a material impact on our results of operations, financial position or cash flows, as we have the intent and ability to hold these fixed rate investments until maturity.  Declines in interest rates over time would reduce our interest income from our short-term investments, as our short-term portfolio is re-invested at current market interest rates.  A decrease in interest rates of one percentage point would cause a corresponding decrease in our annual interest income from these items of less than $1.0 million assuming our investment balances at April 4, 2004 remained constant.  The following summarizes our investments, weighted average yields and expected maturity dates as of April 4, 2004 (dollars in thousands):

 

 

 

Maturing in:

 

 

 

 

 

2004

 

2005

 

2006

 

Total

 

Corporate notes and bonds

 

$

40,577

 

$

14,457

 

$

4,338

 

$

59,372

 

Weighted average yield

 

2.37

%

2.36

%

2.32

%

2.36

%

 

 

 

 

 

 

 

 

 

 

Government backed securities

 

$

34,325

 

$

1,002

 

$

1,006

 

$

36,333

 

Weighted average yield

 

1.52

%

1.92

%

1.33

%

1.53

%

 

 

 

 

 

 

 

 

 

 

Total investment securities

 

$

74,902

 

$

15,459

 

$

5,344

 

$

95,705

 

 

Fair Value of Fixed Rate Debt

 

The fair market value of our long-term fixed interest rate debt is subject to interest rate risk.  Generally, the fair market value of fixed interest rate debt will increase as interest rates fall and decrease as interest rates rise.  The interest rate changes affect the fair market value of our long-term debt, but do not impact earnings or cash flows. At April 4, 2004, we had $295.0 million of long-term fixed interest rate debt outstanding. Based on open market trades, we have determined that the fair market value of our long-term fixed interest rate debt was approximately $296.8 million at April 4, 2004.

 

Item 4.           Controls and Procedures

 

Evaluation of Disclosure Controls and Procedures

Our management has evaluated, under the supervision and with the participation of our President and Chief Executive Officer and Chief Financial Officer, the effectiveness of our disclosure controls and procedures as of the end of the period covered by this report pursuant to Rule 13a- 15(b) under the Securities Exchange Act of 1934, as amended (Exchange Act). Based on that evaluation, our Chairman, President and Chief Executive Officer and our Chief Financial Officer have concluded that, as of the end of the period covered by this report, our disclosure controls and procedures are effective in ensuring that information required to be disclosed in our Exchange Act reports is (1) recorded, processed, summarized and reported in a timely manner, and (2) accumulated and communicated to our management, including our Chairman, President and Chief Executive Officer and our Chief Financial Officer, as appropriate to allow timely decisions regarding required disclosure.

 

Changes in Internal Controls

There have been no significant changes in our internal controls or in other factors that could significantly affect these controls subsequent to the date of their evaluation, including any corrective actions with regard to significant deficiencies and material weaknesses.

 

There has been no change in our internal control over financial reporting that occurred during our last fiscal quarter that has materially affected or is reasonably likely to materially affect our internal controls over financial reporting.

 

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Part II - Other Information

 

Item 6.           Exhibits and Reports on Form 8-K

 

(a)                                  Exhibits

 

The following exhibits are filed herewith or incorporated by reference hereto and this list is intended to constitute the exhibit index:

3.1

 

Third Amended and Restated Articles of Incorporation. (1)

3.2

 

Amended and Restated Bylaws, as amended on April 17, 2003. (2)

4.1

 

Indenture, dated as of June 13, 2003, between FEI and BNY Western Trust Company, a California state chartered banking corporation. (3)

4.2

 

Form of Note (included in Exhibit 4.1). (3)

4.3

 

Registration Rights Agreement, dated as of June 13, 2003, between FEI and the original purchasers named therein. (3)

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Certifications of Chief Executive Officer and Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

32

 

Certifications of Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 


(1)                                  Incorporated by reference to the registrant’s quarterly report on Form 10-Q for the quarter ended September 28, 2003.

(2)                                  Incorporated by reference to the registrant’s quarterly report on Form 10-Q for the quarter ended March 30, 2003.

(3)                                  Incorporated by reference to the registrant’s quarterly report on Form 10-Q for the quarter ended June 29, 2003.

 

(b)                                  Reports on Form 8-K

 

A current report on Form 8-K was furnished to the Securities and Exchange Commission on February 4, 2004 to report financial results for the quarter and year ended December 31, 2003.

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

FEI COMPANY

 

 

 

 

Dated: May 14, 2004

/s/ VAHÉ A. SARKISSIAN

 

 

Vahé A. Sarkissian

 

Chief Executive Officer and President

 

(Principal Executive Officer)

 

 

 

 

 

/s/ ROBERT S. GREGG

 

 

Robert S. Gregg

 

Executive Vice President and

 

Chief Financial Officer

 

(Principal Financial Officer)

 

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