Back to GetFilings.com



 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

Form 10-K

 

ý ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934

 

For the Fiscal Year Ended December 31, 2003
 

or

 

o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934

 

For the Transition Period from                to               

 

Commission File No. 333-59054-01

 

Chevron Phillips Chemical Company LLC

(Exact name of Registrant as specified in its charter)

 

Delaware

 

73-1590261

(State or other jurisdiction of
incorporation or organization)

 

(I.R.S. Employer
Identification Number)

 

 

 

10001 Six Pines Drive
The Woodlands, TX 77380-1498

(Address of principal executive offices, including zip code)

 

 

 

(832) 813-4100

(Registrant’s telephone number, including area code)

 

 

 

Securities registered pursuant to Section 12(b) of the Act:

None

 

 

 

Securities registered pursuant to Section 12(g) of the Act:

None

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes  o      No  ý

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.  ý

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act).

 

Yes  o      No  ý

 

The aggregate market value of the voting and non-voting common equity stock held by non-affiliates of the registrant at June 30, 2003:

 

None

 

DOCUMENTS INCORPORATED BY REFERENCE:

 

List hereunder the following documents if incorporated by reference and the Part of the Form 10-K into which the document is incorporated:

None

 

 



 

TABLE OF CONTENTS

 

PART I

 

 

 

 

 

Items 1.
 and 2.

 

Business and Properties

2

Item 3.

 

Legal Proceedings

16

Item 4.

 

Submission of Matters to a Vote of Security Holders

17

 

 

 

 

PART II

 

 

 

 

 

Item 5.

 

Market for Registrant’s Common Equity and Related Stockholder Matters

17

Item 6.

 

Selected Financial Data

18

Item 7.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

19

Item 7A.

 

Quantitative and Qualitative Disclosures About Market Risk

33

Item 8.

 

Financial Statements and Supplementary Data

34

Item 9.

 

Change in and Disagreements with Accountants on Accounting and Financial Disclosure

85

Item 9A.

 

Controls and Procedures

85

 

 

 

 

PART III

 

 

 

 

 

Item 10.

 

Directors and Executive Officers of the Registrant

85

Item 11.

 

Executive Compensation

87

Item 12.

 

Security Ownership of Certain Beneficial Owners and Management

91

Item 13.

 

Certain Relationships and Related Transactions

91

Item 14.

 

Principal Accountant Fees and Services

92

 

 

 

 

PART IV

 

 

 

 

 

Item 15.

 

Exhibits, Financial Statement Schedules and Reports on Form 8-K

93

 

CAUTIONARY STATEMENTS REGARDING FORWARD-LOOKING INFORMATION

 

This annual report contains “forward-looking statements” within the meaning of the federal securities laws.  Such statements can generally be identified with words and phrases such as “believes,” “expects,” “anticipates,” “should,” “estimates,” or other words and phrases of similar meaning.  Where Chevron Phillips Chemical Company LLC (CPChem) expresses an expectation or belief as to future events or results, there can be no assurance that the expectation or belief will result, be achieved or be accomplished.  Where any such forward-looking statement includes a statement of the assumptions or bases underlying such forward-looking statement, CPChem believes such assumptions or bases to be reasonable and to be made in good faith.  Assumed facts or bases almost always vary from actual results, and the differences between assumed facts or bases and actual results can be material, depending on the circumstances.  The more significant factors that, if erroneous, could cause actual results to differ materially from those expressed include, among others: the timing and duration of periods of expansion and contraction within the chemicals business, plans for the construction, modernization, start-up or de-bottlenecking of domestic and foreign chemical plants, prices of feedstocks and products, force majeure events, accidents, labor relations, political risks, terrorist acts, war, changes in foreign and domestic laws, rules and regulations and the interpretation and enforcement thereof, regulatory decisions relating to taxes, the environment and human resources, the global economy, results of financing efforts and overall financial market conditions.  All forward-looking statements in this annual report are qualified in their entirety by the cautionary statements contained in this section.  CPChem does not undertake to update, revise or correct any of the forward-looking information.

 



 

PART I

 

Items 1. and 2.  Business and Properties

 

Chevron Phillips Chemical Company LLC (CPChem), a limited liability company formed under Delaware law, manufactures and markets a wide range of petrochemicals on a worldwide basis through its subsidiaries and equity affiliates, with manufacturing facilities located in the United States, Puerto Rico, Singapore, China, South Korea, Saudi Arabia, Qatar, Mexico and Belgium.

 

On July 1, 2000, Chevron Corporation, now ChevronTexaco Corporation (ChevronTexaco), and Phillips Petroleum Company, now ConocoPhillips, combined their worldwide petrochemicals businesses, excluding ChevronTexaco’s Oronite additives business, to form Chevron Phillips Chemical Company LLC.  ChevronTexaco and ConocoPhillips (collectively, the “members” or the “owners”) each own 50% of CPChem.

 

CPChem is governed by a Board of Directors, currently comprised of six representatives, under the terms of a limited liability company agreement.  ChevronTexaco and ConocoPhillips each have two voting representatives, and the chief executive officer and the chief financial officer of CPChem are non-voting representatives.  Certain major decisions and actions require the unanimous approval of the voting representatives.

 

CPChem previously sold certain debt securities pursuant to registration statements filed under the Securities Act of 1933, which subjected CPChem to the reporting requirements of Section 15(d) of the Securities Exchange Act of 1934 (the “Act”).  These debt securities were not registered under Section 12 of the Act.  CPChem’s duty to file reports with the Securities and Exchange Commission (the “SEC”) was subsequently and automatically suspended under the Act.  However, CPChem has voluntarily continued to file quarterly, annual and other periodic reports with the SEC.  These reports are available to the public at no charge through CPChem’s website at www.cpchem.com.

 

CPChem’s business is structured around three primary operating segments:  Olefins & Polyolefins, Aromatics & Styrenics, and Specialty Products.  For a list of the principal products of these segments, see the tables included in each segment’s discussion.  See also “Part II – Item 8. Financial Statements and Supplementary Data – Note 17” for financial data by segment and geographic location.

 

Olefins & Polyolefins

 

This segment gathers, buys, sells and fractionates natural gas liquids, and manufactures and markets olefin products such as ethylene and propylene.  This segment also manufactures and markets alpha olefins and polyolefin products such as normal alpha olefins (NAO), polyethylene, polypropylene and polyethylene pipe.  CPChem has five olefin and polyolefin production facilities located in Texas.  CPChem also has nine domestic pipe facilities and one in Mexico, and one domestic pipe fittings facility.  In addition, CPChem owns interests in a polypropylene facility located at the Pasadena Plastics Complex in Texas (formerly known as the Houston Chemical Complex), a high-density polyethylene plant located at CPChem’s Cedar Bayou facility in Texas, polyethylene facilities in Singapore and China, and an ethylene, polyethylene and 1-hexene facility in Qatar.

 

2



 

Olefins & Polyolefins

 

Product

 

Approximate
Net Capacity

 

Primary Uses

 

 

(million lbs. per year)

 

 

 

 

 

 

 

Ethylene

 

8,139

(1,2)

Basic building block for plastics and elastomers, and also a raw material for chemicals used to make paints, detergents and antifreeze.

 

 

 

 

 

Polyethylene

 

5,940

(2,3)

Thermoplastic polymer used in various applications, including:

 

 

 

 

 

 

 

 

 

•     high-density polyethylene (HDPE), which is a resin used to make detergent bottles, pails, plastic pipe and conduit, shopping bags, geomembrane and film applications;

 

 

 

 

 

 

 

 

 

                  linear low-density polyethylene (LLDPE), which is a resin used to make plastic film and containers; and

 

 

 

 

 

 

 

 

 

                  low-density polyethylene (LDPE), which is a resin used to make plastic film, paper coating, surgical gloves and containers.

 

 

 

 

 

Polyethylene pipe, conduit and pipe fittings

 

564

 

Used in a wide variety of industries such as electrical, energy, gas distribution, geothermal, mining, municipal projects and telecommunications.

 

 

 

 

 

Propylene

 

2,880

 

Basic building block for various fibers and plastics, such as polypropylene, and used as a raw material for chemicals used to make paints, detergents and resins.

 

 

 

 

 

Polypropylene

 

486

(3)

Thermoplastic polymer used in fibers, films, automobiles and housewares.

 

 

 

 

 

Normal alpha olefins

 

1,514

(2)

A group of chemicals produced from ethylene and used in plasticizer alcohols, polyethylene, surfactants and synthetic lubricants and additives.

 

 

 

 

 

Polyalpha olefins

 

104

 

Base stock for synthetic lubricants.

 

 

 

 

 

Acetylene black

 

18

 

Carbon black resulting from the exothermic decomposition of acetylene gas, used in batteries, magnetic tape, caulk, sealant, conductive paint and ink, specialty silicone rubber and plastics, and explosives.

 


(1)          Includes 650 million pounds of idled capacity at the Sweeny facility in Old Ocean, Texas.

(2)          Includes CPChem’s share of the capacity of Qatar Chemical Company Ltd. (Q-Chem), an equity affiliate.  The Q-Chem complex is operating and is in the final stages of performance testing.

(3)          Includes CPChem’s share of other equity affiliates’ capacities.

 

3



 

Competition.  Olefins and polyolefins are delivered into the worldwide commodity markets.  Competitive factors include price, product quality and performance, product deliverability and customer service.  CPChem generally ranks within the top 10 ethylene and polyethylene producers worldwide based on published rated capacities.  Other major producers include Dow Chemical Company (Dow), Equistar Chemicals LP (Equistar), ExxonMobil Chemical Company (ExxonMobil), BP p.l.c. (BP) and Shell Chemical Company (Shell).  CPChem’s NAO technology allows it to produce a wide range of hydrocarbon products that compete in many different markets, including comonomers for polyethylene, surfactants, drilling fluids and polyalpha olefins.  Other significant producers of NAO are BP, Shell and Sasol Ltd.  Major producers of polyalpha olefins include BP and ExxonMobil.

 

Distribution.  Depending on the particular product and location of the production facility, Olefins & Polyolefins products are shipped by railcar, ships, trucks, parcel tankers and CPChem and third- party pipelines.

 

Ethylene

 

By volume, ethylene is the most widely-consumed petrochemical product in the world, according to Chemical Market Associates, Inc.  Domestically, ethylene is produced at CPChem’s Sweeny facility in Old Ocean, Texas, at its Cedar Bayou facility in Baytown, Texas and at its Port Arthur, Texas facility.  Internationally, CPChem produces ethylene through its 49%-owned Q-Chem joint venture, located in Mesaieed, Qatar.  The Q-Chem complex is operating and is in the final stages of performance testing.  CPChem’s share of the combined ethylene capacity of its domestic and international facilities is approximately 8.1 billion pounds per year.

 

Polyethylene accounts for more than half of all global ethylene consumption.  Polyethylene end-uses include various nondurable applications such as soap packaging, household chemicals packaging and other consumer packaging, and durable applications such as pipe, fuel tanks and containers.

 

Supply/Feedstock Sources.  Ethylene can be produced from ethane, propane, butane, natural gasoline or certain refinery liquids such as naphtha and gas oil.  The two most common ethylene feedstocks are ethane, because of its high ethylene yield, and naphtha, because of its availability and transportability.  Much of CPChem’s ethylene production is based on ethane/propane feedstock, however certain domestic facilities have varying degrees of flexibility to process propane, butane, and naphtha when economics dictate.  The price of ethane tends to correlate with the price of natural gas, while the prices of the other ethylene feedstock slates tend to correlate with the price of crude oil.

 

CPChem has market-based purchase contracts with Duke Energy Field Services, LLC (an affiliate of ConocoPhillips) and Dynegy Inc. (an affiliate of ChevronTexaco) which cover over 75% of CPChem’s anticipated domestic ethylene feedstock needs.  The agreement with Duke Energy extends through December 31, 2014 and the agreement with Dynegy extends through August 31, 2006.  Contracts with other suppliers provide the remainder of feedstock needs.  These contracts can be long-term or monthly, or daily contracts made on a spot basis.

 

Marketing.  CPChem uses approximately 75% of its domestic ethylene in its production of polyethylene, NAO and styrene.  The remainder of domestic ethylene production is sold on the merchant market, largely under long-term contracts.  CPChem’s ethylene storage capacity is approximately one billion pounds and is split between its Texas cavern storage facilities in Clemens and Mont Belvieu.  All internationally produced ethylene is consumed internally.

 

4



 

Polyethylene

 

Domestically, polyethylene is produced at the Pasadena Plastics Complex and the Orange and Cedar Bayou facilities, all located in Texas.  Internationally, CPChem produces polyethylene through its joint venture facilities in Qatar, Singapore and Jinshanwei, China.  CPChem’s share of the combined polyethylene capacity of its domestic and international facilities is approximately 5.9 billion pounds per year.

 

Supply/Feedstock Sources.  The primary raw material for polyethylene production is ethylene, which typically represents the majority of polyethylene manufacturing costs.  CPChem produces ethylene in excess of its polyethylene production requirements.  Butene and 1-hexene, also used in the production of polyethylene, are produced at the Cedar Bayou facility.  The complex in Qatar produces all of the ethylene and 1-hexene required for its production of polyethylene.

 

Marketing.  At December 31, 2003, approximately 80% of CPChem’s net polyethylene capacity was located in the United States, along the Texas Gulf Coast.  CPChem markets almost all its production from this area in the United States, with the remainder exported to Canada, Mexico, Central and South America, Europe and Asia.  Production from CPChem’s plants in Singapore and China is marketed primarily in the Far East.  CPChem acts as an agent for the sale of substantially all of Q-Chem’s production.  CPChem markets the polyethylene that is produced by Q-Chem to markets in Western Europe and Asia through its established marketing network.

 

CPChem’s largest polyethylene customer is its Performance Pipe division.  This division manufactures polyethylene pipe, fittings and conduit in 10 plants located throughout the United States and one plant located in Mexico.

 

In addition, CPChem sells a significant amount of HDPE to customers who are suppliers of bottles to large consumer product manufacturers, dairies and bottled water suppliers.  CPChem also supplies HDPE for rigid product applications such as pails, paint cans, margarine tubs and stadium cups.  Durable applications include pipe, sheeting for landfill liners and automotive fuel tanks.

 

LDPE and LLDPE products are sold mainly to flexible packaging suppliers, who produce coated cardboard juice cartons, food packaging, plastic wrap, plastic bags and other products.  Some customers also produce pallet stretch wrap and container liners.

 

Propylene

 

Propylene is a basic building block for various chemicals, plastics and fibers.  CPChem produces propylene at its Cedar Bayou, Port Arthur and Sweeny facilities.  The combined capacity of these facilities is approximately 2.9 billion pounds per year.

 

Supply/Feedstock Sources.  Approximately one-half of CPChem’s propylene is produced as a co-product of ethylene production, the amount of which varies with the type of feedstock used.  The remainder of CPChem’s propylene production comes from the processing of refinery-grade propylene, which is converted into polymer-grade product.  CPChem purchases approximately 30% of its refinery-grade propylene from CPChem’s owners and the remainder from a variety of suppliers, both under long-term and short-term contracts.

 

5



 

Marketing.  Polymer-grade propylene is sold to major chemical manufacturers, the majority of which are polypropylene producers.  Approximately 25% of CPChem’s propylene is sold to Phillips Sumika Polypropylene Company (Phillips Sumika), a CPChem joint venture with production facilities located at the Pasadena Plastics Complex.  Propylene is also sold to external customers under long-term contracts and to international contract and spot customers through a third-party export facility located in Deer Park, Texas.

 

Normal Alpha Olefins, Polyalpha Olefins

 

All of CPChem’s domestic NAO is produced at the Cedar Bayou facility.  Internationally, CPChem produces 1-hexene, an NAO used as a comonomer in the production of polyethylene, through its Q-Chem joint venture in Qatar.  CPChem’s share of the combined capacity of its domestic and international facilities is approximately 1.5 billion pounds per year of NAO, which currently represents approximately 15% of global capacity.

 

Supply/Feedstock Sources.  NAO is produced by processing ethylene.  CPChem produces substantially all of the ethylene required in its domestic production of NAO.  CPChem’s ethylene is produced at the Sweeny, Cedar Bayou and Port Arthur facilities.  CPChem’s joint venture in Qatar produces all of the ethylene required for its production of 1-hexene.  Polyalpha olefins are produced from fractions of NAO produced at CPChem’s Cedar Bayou facility.

 

Marketing.  CPChem sells NAO and polyalpha olefins primarily to other chemical companies who use them to produce a broad range of intermediate products.  CPChem also uses a portion of its own production of NAO in the manufacturing of polyethylene and polyalpha olefins.  North America and Europe are the largest geographic markets for NAO and polyalpha olefins.

 

Aromatics & Styrenics

 

This segment manufactures and markets aromatics products such as benzene, styrene, paraxylene and cyclohexane, and has the ability to manufacture cumene at a plant that was idled in 2003.  This segment also manufactures and markets polystyrene as well as styrene-butadiene copolymers (SBC) sold under the trademark K-Resin®.  Production facilities are located in Mississippi, Louisiana, Texas, Ohio, Puerto Rico and China.  CPChem also owns an equity interest in an aromatics facility in Saudi Arabia and in a K-Resin® SBC facility in South Korea.

 

6



 

Aromatics & Styrenics

 

Product

 

Approximate
Net Capacity

 

Primary Uses

 

 

(million lbs. per year)

 

 

 

 

 

 

 

Benzene

 

2,130

(1)

An aromatic primary building block chemical used in the production of ethylbenzene, cumene and cyclohexane.

 

 

 

 

 

Styrene

 

2,100

 

Aromatic monomer used to produce a wide variety of polymers with very diverse end-uses that include packaging, automotive applications, electronic parts, rubber products, paper, housewares, construction materials, carpeting and toys.

 

 

 

 

 

Polystyrene

 

990

 

Thermoplastic polymer used to make packing materials, cups, toys, furniture and housewares.

 

 

 

 

 

Paraxylene

 

1,715

(2)

Used almost exclusively to make terephthalic acid or dimethyl terephthalate intermediates in the production of polyester and packaging resins such as polyethylene terephthalate (PET).

 

 

 

 

 

Cyclohexane

 

1,230

(1,3)

Predominantly used in intermediates for the manufacture of nylon.

 

 

 

 

 

K-Resin® styrene-butadiene copolymers

 

269

(1)

A high quality, clear polymer material used to make a variety of products including medical components, toys, candy wrap, food packaging, cups and garment hangers.

 

 

 

 

 

Cumene

 

1,100

(4)

An intermediate used to produce phenol and acetone.

 


(1)          Includes CPChem’s share of an equity affiliate’s capacity.

(2)          Includes 715 million pounds of capacity of a plant in Puerto Rico that is currently idled.

(3)          Includes the capacity of a new plant in Port Arthur that commenced operations in February 2004, and excludes the capacity of an existing plant in Port Arthur that was shut down.

(4)          Capacity of a plant in Port Arthur that is currently idled.

 

Competition.  Aromatics & Styrenics’ products are sold into global commodity markets.  Competitive factors include price, product quality and performance, product deliverability and customer service.  CPChem generally ranks within the top 10 producers and competes with other large producers including Dow, Equistar, ExxonMobil, BP and Shell.

 

Distribution.  Depending on the particular product and location of the production facility, Aromatics & Styrenics products are shipped by trucks, railcars, barges, ships and pipelines.

 

Benzene

 

Domestically, benzene is produced at CPChem’s Pascagoula, Mississippi facility.  Internationally, CPChem produces benzene through its joint venture facility in Al Jubail, Saudi Arabia.  CPChem’s share of the combined benzene capacity of its domestic and international facilities is approximately 2.1 billion pounds per year.  CPChem’s UDEX benzene extraction unit at the Port Arthur facility was permanently closed in the fourth quarter of 2003.  CPChem uses its proprietary Aromax® technology for most of its benzene production.

 

Supply/Feedstock Sources.  The two main feedstocks for benzene production are pyrolysis gasoline and reformate, both of which are intermediate products of petroleum refining and petrochemical plants.  These two feedstocks account for over 75% of benzene production worldwide.  CPChem purchases benzene feedstocks from its owners’ refineries, located in proximity to CPChem’s benzene plants, and from various other sources.  In Saudi Arabia, CPChem’s 50%-owned affiliate has a 30-year feedstock agreement with a producer that owns a refining complex located nearby.

 

7



 

Marketing.  CPChem is a net consumer of benzene in the Gulf Coast region.  This allows CPChem to operate its benzene plants at full capacity, preserving a low-cost position, even during times of slack demand for derivatives.  At CPChem’s joint venture plant in Saudi Arabia, approximately one-half of the benzene produced is consumed by the joint venture’s cyclohexane plant located at the same facility.  The balance of benzene is sold on a term-contract basis.

 

Styrene

 

Styrene is produced at CPChem’s St. James, Louisiana facility, which has a capacity of approximately 2.1 billion pounds per year.

 

Supply/Feedstock Sources.  Styrene is made from benzene and ethylene.  Almost all of the benzene used at CPChem’s styrene plant is produced internally at CPChem’s Pascagoula facility, with the remainder acquired through contract purchases.  Ethylene is supplied to the St. James plant by a proprietary pipeline connected to the Louisiana grid system.  CPChem maintains flexibility in ethylene supply through contract purchases, exchanges with CPChem’s Texas facilities and from spot purchases.

 

Marketing.  CPChem currently consumes approximately 600 million pounds of styrene annually at its polystyrene plant in Marietta, Ohio and a smaller amount in its production of K-Resin® SBC.  The balance of production is sold in the merchant market.  CPChem generally markets styrene in all regions of the world and sells almost all of its styrene production through short-term and long-term contracts.

 

Polystyrene

 

Polystyrene is produced at CPChem’s facilities in Marietta, Ohio and Zhangjiagang, China.  The combined polystyrene capacity of these facilities is approximately 1.0 billion pounds per year.  Both plants have the ability to make high impact polystyrene and general purpose polystyrene.

 

Supply/Feedstock Sources.  Polystyrene is manufactured primarily from styrene.  The styrene consumed at Marietta is supplied by CPChem’s St. James styrene facility.  The China plant is supplied by styrene from the St. James plant and from third parties.

 

Marketing.  CPChem sells a variety of grades of polystyrene to the packaging, food service, media enclosure and various other markets.  Most of CPChem’s polystyrene business in the U.S. is conducted on a term-contract basis, while business in China follows the local practice of being conducted primarily in the spot market.

 

Paraxylene

 

CPChem has a production capacity of approximately 1.0 billion pounds of paraxylene per year at its Pascagoula plant.  Production at the Guayama, Puerto Rico plant, which has a capacity of approximately 715 million pounds of paraxylene per year, was idled in 2001 for economic reasons.  The plant was reconfigured in 2003.

 

Supply/Feedstock Sources.  Mixed xylenes are the feedstock for the production of paraxylene.  Mixed xylenes are the end product of either reforming operations that are part of the motor fuels production process in refineries, or the end product of the conversion of toluene, another intermediate refining product, into benzene and xylenes.  Mixed xylenes are available on the merchant market in the forms of both gasoline blending stocks and paraxylene feedstocks.  CPChem purchases mixed xylenes from ChevronTexaco and other suppliers.  During periods of high paraxylene demand, mixed xylenes are also purchased on the spot market.

 

8



 

Marketing.  In North America, a few very large consumers buy most of the paraxylene available in the market.  CPChem currently sells its paraxylene production to major producers of polyester in North America and Europe under long-term contracts.

 

Cyclohexane

 

CPChem is the largest marketer of cyclohexane in the world.  This includes volumes produced at the Port Arthur and Saudi Arabian plants, of which CPChem’s share of the combined cyclohexane capacity of the plants is approximately 1.2 billion pounds per year, as well as certain volumes produced by ConocoPhillips for which CPChem has marketing rights.  In the first quarter of 2003, the Saudi Arabian plant increased its gross capacity to 620 million pounds per year.  In February 2004, a new plant in Port Arthur commenced operations.  The existing plant in Port Arthur was shut down.  CPChem owns a 50% interest in the Saudi Arabian facility and has an obligation to market all of the cyclohexane exported from that facility.  In addition, CPChem has the exclusive right to market the cyclohexane produced by ConocoPhillips at its Sweeny and Borger, Texas refineries.

 

Supply/Feedstock Sources.  The raw materials for cyclohexane are benzene and hydrogen.  CPChem consumes more benzene than it produces.  Remaining benzene requirements are met through term contracts and spot purchases.  Hydrogen is currently obtained from CPChem’s Port Arthur facility and from other sources.

 

Marketing.  Most of CPChem’s cyclohexane is sold in North America and Europe through sales contracts that are typically long-term arrangements.  CPChem also has access to the Asian market through its joint venture plant in Saudi Arabia.

 

K-Resin® Styrene-Butadiene Copolymer

 

CPChem produces an SBC sold under the trademark K-Resin®.  Production comes from the Pasadena Plastics Complex and CPChem’s K R Copolymer Co., Ltd. joint venture plant located in Yochon, South Korea.  CPChem’s share of the combined K-Resin® SBC capacity of the facilities is approximately 269 million pounds per year.

 

Supply/Feedstock Sources.  The main feedstocks for K-Resin® SBC are styrene and butadiene.  For domestic production, CPChem produces its own styrene feedstock at its St. James facility, and secures butadiene on a long-term contract basis from a single producer.  Other sources of butadiene are available if necessary.  In South Korea, feedstocks are secured through long-term contracts with a company in which CPChem’s joint venture partner, Daelim Industrial Co., Ltd., has a 50% interest.

 

Marketing.  CPChem conducts its K-Resin® SBC marketing primarily by working with customers to create new K-Resin® SBC applications, to improve existing applications and to improve customers’ processing capabilities.  CPChem has a sales and technical support organization, comprised of direct representatives, and third-party agents and distributors, that is active in North America and internationally.  Some product is sold under multi-year agreements.  The majority of K-Resin® SBC, however, is sold through individual purchase orders.

 

9



 

Specialty Products

 

This segment manufactures and markets a variety of specialty chemical products, including organosulfur chemicals and high-performance polyphenylene sulfide (PPS) polymers and compounds sold under the trademark Ryton®.  Production and/or compounding facilities are located in Texas, Belgium and Singapore.

 

Product

 

Approximate
Net Capacity

 

Primary Uses

 

 

(million lbs. per year)

 

 

 

 

 

 

 

Ryton® polyphenylene sulfide polymer and compounds

 

44

 

High-performance engineering polymer used in electronic, automotive and appliance applications.

 

 

 

 

 

High-purity hydrocarbons and solvents

 

140

 

High-purity chemicals including performance-proven normal paraffins, cycloparaffins and isoparaffins, including Soltrol® isoparaffin solvents, used in various pharmaceutical, industrial and consumer applications.

 

 

 

 

 

Organosulfur chemicals

 

270

 

Chemical intermediates, primarily mercaptans, used in agricultural and pharmaceutical intermediates and polymerization modifiers.

 

 

 

 

 

Performance and reference fuels

 

120

 

Specialty fuels for calibration standards and high-performance service, such as automobile and boat racing.

 

 

 

 

 

Drilling specialty chemicals, including Soltex® additives and Soltex® Potassium additives

 

21

 

Additives used in water-based drilling fluids for controlling unstable shale formations and increasing hole lubricity during oil and gas well drilling.

 

Competition.  Specialty chemical products are characterized by smaller, niche markets with fewer producers.

 

Distribution.  Depending on the particular product and location of the production facility, product is shipped by trucks, railcars, ships and airplanes.

 

Specialty Chemicals

 

Specialty chemicals consist of a variety of organosulfur chemicals, fine chemicals and other specialties.  Volumes of any given product are not large when compared to the basic commodity products like ethylene and polyethylene produced by CPChem’s other business segments.  However, in the aggregate, specialty chemicals can account for a significant portion of the earnings of the Specialty Products segment.  Production facilities are located in Borger and Conroe, Texas, and Tessenderlo, Belgium.

 

Supply/Feedstock Sources.  Specialty chemicals production depends on the availability of a number of specialized streams of products and co-products that are the result of the petroleum refining and petrochemical production processes.  Feedstocks include hydrogen sulfide, a variety of olefins and other hydrocarbon streams.  In many cases, CPChem acquires these feedstocks through long-term arrangements with its owners from facilities that are integrated with production facilities that CPChem owns.

 

10



 

Marketing.  Specialty chemicals are generally sold into smaller, niche markets, as compared to other products produced or marketed by CPChem.  The number of suppliers and consumers of any given product can be limited.  As a result, many of CPChem’s products are sold under long-term contracts.  Because both the customer and application bases are diverse, the specialty chemicals business is generally less cyclical than the commodity chemicals business.

 

Specialty chemicals are sold through CPChem’s global marketing network.  This network provides sales, distribution and technical services to customers.

 

Ryton® Polyphenylene Sulfide

 

CPChem produces high-performance PPS polymers and compounds sold under the trademark Ryton®.  Compounds are combinations of Ryton® polymer and various additives, designed to have specific properties.  CPChem has an annual production capacity of approximately 22 million pounds of Ryton® polymer at its Borger, Texas facility.  Substantially all Ryton® polymer produced at the Borger facility is currently used by CPChem’s Singapore, La Porte, Texas and Kallo-Beveren, Belgium facilities to produce Ryton® compounds.  The combined capacity of the facilities is approximately 44 million pounds of Ryton® compounds per year.  The Houston compounding facility in La Porte became operational in the first quarter of 2003.  Ryton® compounds are sold to third parties.

 

Supply/Feedstock Sources.  The feedstocks for Ryton® polymer are substances such as caustic, sodium hydrosulfide, paradichlorobenzene and other chemicals and solvents that are generally available in substantial quantities on the open market.  CPChem has a number of suppliers who provide these materials under either long-term or renewable contracts.  The materials used in the compounding process are generally purchased at locations close to CPChem compounding facilities.

 

Marketing.  Ryton® PPS polymers and compounds are sold through CPChem’s global marketing network.  CPChems compounding facilities are regionally located, enhancing global sales and distribution efforts.  The customer base includes component suppliers and appliance manufacturers.  Products are generally sold under one-year, renewable agreements.

 

11



 

Properties and Manufacturing Facilities

 

CPChem currently leases the office space for its headquarters located in The Woodlands, Texas and also owns or leases administrative, technical and sales office space in various other locations.  CPChem has 32 manufacturing facilities located in eight countries.  The following table provides information regarding principal manufacturing facilities, business segments served, principal products and approximate gross annual capacities at December 31, 2003.

 

Facility / Location

 

Segment Served

 

Product

 

Approximate
Gross Capacity

 

 

 

 

 

 

 

(million lbs. per year)

 

 

 

 

 

 

 

 

 

Pasadena Plastics Complex

 

Aromatics & Styrenics

 

K-Resin® SBC

 

200

 

Pasadena, Texas

 

Olefins & Polyolefins

 

High-density polyethylene

 

2,100

 

 

 

 

 

 

 

 

 

Sweeny Facility

 

Olefins & Polyolefins

 

Ethylene

 

4,100

(1)

Old Ocean, Texas

 

Olefins & Polyolefins

 

Propylene

 

1,100

 

 

 

 

 

 

 

 

 

Borger Facility

 

Specialty Products

 

Organosulfur chemicals

 

200

 

Borger, Texas

 

Specialty Products

 

Ryton® PPS polymer

 

22

 

 

 

Specialty Products

 

Performance and reference fuels

 

120

 

 

 

Specialty Products

 

High-purity hydrocarbons and solvents

 

140

 

 

 

 

 

 

 

 

 

Cedar Bayou Facility

 

Olefins & Polyolefins

 

Ethylene

 

1,750

 

Baytown, Texas

 

Olefins & Polyolefins

 

Propylene

 

1,000

 

 

 

Olefins & Polyolefins

 

Acetylene Black

 

18

 

 

 

Olefins & Polyolefins

 

NAO

 

1,465

 

 

 

Olefins & Polyolefins

 

Polyalpha olefins

 

104

 

 

 

Olefins & Polyolefins

 

Linear-low, low- and high-density polyethylene

 

1,900

 

 

 

 

 

 

 

 

 

Orange Chemical Facility
Orange, Texas

 

Olefins & Polyolefins

 

High-density polyethylene

 

900

 

 

 

 

 

 

 

 

 

Port Arthur Facility

 

Olefins & Polyolefins

 

Ethylene 

 

1,750

 

Port Arthur, Texas

 

Olefins & Polyolefins

 

Propylene

 

780

 

 

 

Aromatics & Styrenics

 

Cyclohexane

 

920

(2)

 

 

Aromatics & Styrenics

 

Cumene

 

1,100

(3)

 

 

 

 

 

 

 

 

Drilling Specialties
Conroe, Texas

 

Specialty Products

 

Drilling specialty chemicals

 

21

 

 

 

 

 

 

 

 

 

Houston Compounding Facility
La Porte, Texas

 

Specialty Products

 

Ryton® PPS compounds

 

15

 

 

 

 

 

 

 

 

 

St. James Facility
St. James, Louisiana

 

Aromatics & Styrenics

 

Styrene

 

2,100

 

 

 

 

 

 

 

 

 

Pascagoula Facility

 

Aromatics & Styrenics

 

Paraxylene

 

1,000

 

Pascagoula, Mississippi

 

Aromatics & Styrenics

 

Benzene

 

1,540

 

 

12



 

Facility / Location

 

Segment Served

 

Product

 

Approximate
Gross Capacity

 

 

 

 

 

 

 

(million lbs. per year)

 

 

 

 

 

 

 

 

 

Marietta Facility
Marietta, Ohio

 

Aromatics & Styrenics

 

Polystyrene

 

770

 

 

 

 

 

 

 

 

 

Puerto Rico Facility
Guayama, Puerto Rico

 

Aromatics & Styrenics

 

Paraxylene

 

715

(3)

 

 

 

 

 

 

 

 

Performance Pipe Division
10 locations in the United States and one in Mexico

 

Olefins & Polyolefins

 

Polyethylene pipe, conduit and
pipe fittings

 

564

 

 

 

 

 

 

 

 

 

Plastics Compounds & Development Center

 

Specialty Products

 

Ryton® PPS compounds

 

9

 

Singapore

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zhangjiagang, China Facility
Zhangjiagang, China

 

Aromatics & Styrenics

 

Polystyrene

 

220

 

 

 

 

 

 

 

 

 

Tessenderlo Chemicals Facility
Tessenderlo, Belgium

 

Specialty Products

 

Organosulfur chemicals

 

70

 

 

 

 

 

 

 

 

 

Kallo Compounding Facility
Kallo-Beveren, Belgium

 

Specialty Products

 

Ryton® PPS compounds

 

20

 

 

 

 

 

 

 

 

 

Joint Venture Facilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Qatar Chemical Company

 

Olefins & Polyolefins

 

Ethylene

 

1,100

(4)

Ltd. (Q-Chem)

 

Olefins & Polyolefins

 

High-density polyethylene

 

1,000

(4)

Mesaieed, Qatar

 

Olefins & Polyolefins

 

1-hexene

 

100

(4)

 

 

 

 

 

 

 

 

Chevron Phillips Singapore

Chemicals (Private) Limited
Singapore

 

Olefins & Polyolefins

 

High-density polyethylene

 

860

 

 

 

 

 

 

 

 

 

Shanghai Golden Phillips

Petrochemical Co., Ltd.
Jinshanwei, China

 

Olefins & Polyolefins

 

High-density polyethylene

 

300

 

 

 

 

 

 

 

 

 

Phillips Sumika

Polypropylene Company
Pasadena, Texas

 

Olefins & Polyolefins

 

Polypropylene

 

810

 

 

 

 

 

 

 

 

 

Saudi Chevron

Phillips Company
Al Jubail, Saudi Arabia

 

Aromatics & Styrenics Aromatics & Styrenics

 

Benzene
Cyclohexane

 

1,180
620

 

 

 

 

 

 

 

 

 

K R Copolymer Co., Ltd.
Yochon, South Korea

 

Aromatics & Styrenics

 

K-Resin® SBC

 

115

 

 


(1)

Includes 650 million pounds of idled gross capacity.

(2)

Includes the capacity of a new plant that commenced operations in February 2004, and excludes the capacity of an existing plant that was shut down.

(3)

Plant currently idled.

(4)

Operating and in the final stages of performance testing.

 

13



 

Projects

 

Jubail Chevron Phillips Project.  CPChem announced plans for the development of a 50%-owned joint venture project at Al Jubail, Saudi Arabia (the “Jubail Chevron Phillips project”).  The project, expected to cost approximately $1.1 billion in total, includes the construction of an integrated olefins, ethylbenzene and styrene monomer facility on a site adjacent to the existing aromatics complex owned by Saudi Chevron Phillips Company, a 50%-owned CPChem joint venture.  The project also includes the expansion of Saudi Chevron Phillips Company’s benzene facility.  This additional benzene capacity will be used to provide feedstock for the new Jubail Chevron Phillips styrene facility.  Final approval of the project by CPChem’s board of directors is expected to be requested in 2004, with operational start-up expected in 2007It is anticipated that the project will be financed through equity contributions from the co-venturers and limited recourse loans from commercial banks and Saudi Arabian government agencies.

 

Q-Chem II Projects.  CPChem and Qatar Petroleum announced plans for the development of a second petrochemical project in Mesaieed, Qatar (Q-Chem II), designed to produce polyethylene and NAO on a site adjacent to the newly-constructed Q-Chem complex.

 

In connection with the Q-Chem II joint venture, CPChem and Qatar Petroleum entered into a separate agreement with Atofina and Qatar Petrochemical Company, establishing a joint venture to develop an ethane cracker in northern Qatar at Ras Laffan Industrial City.

 

Final approval of the Q-Chem II projects by CPChem’s board of directors is expected to be requested in 2005, with start-up expected in 2008.  Preliminary financing plans for the projects include equity contributions from the co-venturers and limited recourse loans from commercial banks and export credit agencies.

 

Employees

 

Chevron Phillips Chemical Company LLC and its wholly-owned subsidiaries employed 5,451 people at December 31, 2003.  Approximately 89% of the workforce was employed in North America, 6% in Asia, 4% in Europe and 1% in the Middle East.  Some employees are subject to collective bargaining arrangements.  Overall, CPChem believes that its relations with its employees are good.

 

Intellectual Property

 

CPChem’s business is, to a considerable extent, technology driven.  CPChem aggressively develops and protects the intellectual property necessary to conduct its operations via a combination of patent, trademark, copyright and trade secret laws, as well as confidentiality procedures and contractual provisions to protect its intellectual property rights.  Where CPChem does not possess a necessary technology, it obtains or licenses it from third parties.  CPChem owned or licensed from its owners the rights to approximately 3,000 patents and/or patent applications in the United States and abroad at December 31, 2003.

 

CPChem often grants licenses to its technology to third parties.  Two of the more significant processes that it licenses are CPChem’s loop slurry polyethylene and Aromax® aromatics production processes.  Licenses granted for these processes typically provide for royalty payments from third parties based on the actual or anticipated volume of product that they may produce, payable either in advance of production or as a “running royalty.”  The licenses for these processes generally provide that any technologies developed by the licensee related to such process shall be licensed to CPChem with the right to sublicense such developments to third parties.  This technique, common in technology licensing, enhances CPChem’s ability to provide customers and licensees with the most current technology available.

 

14



 

CPChem relies on confidentiality agreements and contractual provisions to protect its technology that is provided to third parties in cases where the technology is not patented or patentable.  CPChem’s licenses to third parties contain restrictions on disclosure.  Third parties are not allowed to inspect or photograph facilities without permission, and even then only under close supervision.  Contractors involved in the detailed design or construction of CPChem’s or its licensees’ facilities are also required to execute nondisclosure agreements.  Appropriate actions are taken to prevent third parties from disclosing proprietary data, or otherwise using intellectual property, without proper authorization.

 

CPChem is the owner of numerous trademarks, including the Marlex®, Ryton®, Aromax® and K-Resin® trademarks, which are each used in connection with CPChem’s businesses.  Also, CPChem licenses its trade name on a nonexclusive basis from its owners.  Appropriate actions are taken to maintain, renew, protect and enforce CPChem’s trademarks to prevent infringement, dilution or misappropriation by third parties in the United States and abroad.

 

Research and Development

 

CPChem has scientists, process engineers and technical service experts at six technical centers.  The Bartlesville, Oklahoma site provides basic research, pilot plants and product development for polyethylene, specialty chemicals, Ryton® PPS polymers and compounds and K-Resin® SBC, and a plastics technical center for all polymer products.  The Kingwood, Texas technology center focuses on process engineering in support of all manufacturing as well as all phases of research and process development for aromatics, NAO, polyalpha olefins, oxygen scavenging polymers and specialty catalysts.  The technology center at Orange, Texas provides a plastics technical center and technical services for polyethylene.  Polystyrene research and technical services are located at Marietta, Ohio.  International technical support and product development are provided by the Belgium and Singapore technical centers.

 

Research and development expense totaled $55 million in 2003, $47 million in 2002 and $60 million in 2001.  Included in 2003 results was a $9 million charge related to the permanent closure of a research and technology pilot plant in Orange, Texas.

 

Environmental Regulation

 

CPChem must comply with, and is subject to liability under, environmental laws and regulations in all the jurisdictions in which it conducts business.  Under some laws, CPChem may be subject to joint and several liability regarding environmental contamination on or from properties that it previously owned or operated or currently owns or operates.  CPChem may also be subject to liability for contaminated properties where it has disposed of or arranged for disposal of hazardous substances, or where feedstocks or products that contained hazardous substances have been spilled or released.  See “Part II – Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations – Risk and Other Factors That May Affect Future Performance – Environmental, Health and Safety” for further discussion.

 

CPChem incurs, and expects to continue to incur, significant costs for capital improvements and general compliance under applicable environmental laws, including costs to acquire, maintain and repair equipment dealing with pollution control.  By 2007, industrial facilities in the eight counties in and around Houston, Texas, including certain facilities that CPChem owns, must comply with new nitrogen oxide (NOx) emission standards.  These new standards are being phased in between 2003 and 2007.  Modifications to existing equipment and the installation of additional control equipment are required to meet these new NOx standards.  CPChem expects that total capital expenditures of approximately $100 million will be required during this period to comply with these standards.  CPChem invested approximately $25 million of such capital expenditures in 2003.

 

15



 

CPChem also anticipates that new regulations will be issued concerning emissions of highly-reactive volatile organic compounds (HRVOCs).  While CPChem cannot assess the capital expenditure or operating cost impacts at this time, CPChem believes that the expenditures required to comply with these anticipated new regulations, as they are issued and become effective, will not have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

CPChem is aware that there is or may be soil or groundwater contamination at some facilities and that remediation of soil and groundwater contaminated with hazardous substances will be required.  Accrued costs for environmental liabilities, undiscounted, totaled $6 million at December 31, 2003 and $7 million at December 31, 2002.  There were no accrued environmental costs associated with discontinued or sold operations, sites where CPChem had been named a potentially responsible party, or environmental litigation at December 31, 2003 or 2002.  Based on available information, CPChem believes that the costs that may be incurred to investigate and remediate known contamination will not have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

International Operations

 

International operations are exposed to different political, economic and regulatory risks that are not faced by businesses that operate solely in the United States.  CPChem has operations located outside the continental United States, with manufacturing facilities in Puerto Rico, Singapore, China, South Korea, Saudi Arabia, Qatar, Mexico and Belgium.  Assets located outside of the U.S. as of December 31, 2003 totaled $1.127 billion and net sales from non-U.S. operations were $1.086 billion in 2003.  These international operations are subject to risks similar to those affecting CPChem’s U.S. operations in addition to a number of other risks, including difficulties in enforcing contractual and intellectual property rights, and impositions or increases of withholding and other taxes on remittances and other payments by subsidiaries and affiliates.  Other risks include, but are not limited to, exposure to different legal standards, fluctuations in currency exchange rates, impositions or increases of investment and other restrictions by foreign governments, the requirements of a wide variety of foreign laws, political and economic instability, terrorist acts, war and difficulties in staffing and managing operations, particularly in remote locations.

 

Item 3.  Legal Proceedings

 

Governmental Agency Proceedings

 

The following are descriptions of legal proceedings involving governmental authorities under federal, state and local laws regulating the discharge of materials into the environment.  While it is not possible to predict the outcome of an unresolved proceeding, if the proceedings described below were decided adversely to CPChem, there would be no material adverse effect on CPChem’s consolidated results of operations, financial position or liquidity.  Nevertheless, such proceedings are reported pursuant to the U.S. Securities and Exchange Commission’s regulations.

 

The U.S. Environmental Protection Agency (the “EPA”) and the Texas Commission on Environmental Quality (the “TCEQ”) jointly proposed a civil penalty in connection with inspections conducted in 1999 and 2000 at CPChem’s Borger, Texas facility.  In August 2003, an Agreed Judgment was entered, under which CPChem paid a civil penalty of $300,000 to the EPA, a civil penalty of $300,000 to the TCEQ and $25,000 for attorneys’ fees to the State of Texas.

 

16



 

CPChem received a Notice of Enforcement Action from the TCEQ in July 2002, alleging air permit violations and violations related to leak detection and repair issues noted during a March 2002 inspection of CPChem’s Port Arthur, Texas facility.  An Agreed Order was finalized in December 2003, under which CPChem agreed to a civil penalty of $134,850, split between a cash payment to the TCEQ and the implementation of a supplemental environmental project.

 

CPChem is a party to certain agreements with ChevronTexaco and ConocoPhillips relating to the operation of facilities where CPChem and either ChevronTexaco or ConocoPhillips have common operations.  On December 17, 2002, the U.S. Department of Justice (the “DOJ”) notified ConocoPhillips of various alleged violations of the National Pollutant Discharge Elimination System permit for its Sweeny, Texas facility.  The DOJ asserts that these alleged violations occurred at various times during the period beginning January 1997 through July 2002.  ConocoPhillips and the DOJ have reached a tentative agreement that will require ConocoPhillips to pay a civil penalty and/or perform certain work valued at $700,000.  ConocoPhillips has advised CPChem that it may seek to recover a portion of any settlement from CPChem pursuant to an agreement relating to the operation of common facilities at the Sweeny complex.

 

The EPA and the DOJ have informed CPChem that they are considering a possible civil enforcement action against CPChem related to an inspection of CPChem’s Pasadena Plastics Complex in Pasadena, Texas, in mid-2000.  This potential action stems from alleged violations of Section 112(r) of the Clean Air Act and related regulations, largely in connection with fires that occurred at the Pasadena facility’s K-Resin® SBC unit in June 1999 and March 2000.  The EPA and DOJ are seeking a proposed penalty of $3 million.  CPChem disputes this proposed action and penalty.  The Contribution Agreement under which CPChem was formed provides for ConocoPhillips to indemnify CPChem for all liabilities associated with the 2000 K-Resin® SBC unit fire.  Accordingly, CPChem has advised ConocoPhillips that, in the event any amounts are ultimately assessed against it relating to these alleged violations, it may seek to recover a portion of the assessment from ConocoPhillips.

 

Other Proceedings

 

CPChem is a party to a number of other legal proceedings that arose in the ordinary course of business for which, in many instances, no provision has been made in the financial statements.  While the final outcome of these proceedings cannot be predicted with certainty, CPChem believes that none of these proceedings, when resolved, will have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

Item 4.  Submission of Matters to a Vote of Security Holders

 

None.

 

PART II

 

Item 5.  Market For Registrant’s Common Equity and Related Stockholder Matters

 

There is no established public trading market for the ownership interests of CPChem.  See “Item 12. Security Ownership of Certain Beneficial Owners and Management” for a listing of the holders of ownership interests in CPChem.

 

17



 

Item 6.  Selected Financial Data

 

The following selected financial data should be read in conjunction with “Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations” and “Item 8. Financial Statements and Supplementary Data.”

 

Chevron Phillips Chemical Company LLC

 

 

 

Years ended December 31,

 

July 1, 2000
(inception) through
December 31, 2000

 

Millions

 

2003

 

2002

 

2001

 

 

Net sales

 

$

6,907

 

$

5,389

 

$

5,871

 

$

3,402

 

Net income (loss)

 

7

 

(30

)

(480

)

(241

)

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

2001

 

2000

 

Total assets

 

$6,242

 

$6,109

 

$5,860

 

$6,673

 

Long-term debt, less current maturities

 

1,189

 

1,190

 

1,507

 

1,784

 

Members’ preferred interests

 

250

 

250

 

 

 

 

The following financial information of Phillips Petroleum Company’s Chemicals Business and Chevron Chemical Company C Chem Business (the businesses contributed to form Chevron Phillips Chemical Company LLC) is presented for informational purposes only.  The results of these contributed businesses presented, when combined, are not intended to and do not represent pro forma results of Chevron Phillips Chemical Company LLC, nor do the results necessarily reflect results that would have been achieved had the contributed businesses been combined for the periods presented.

 

Phillips Petroleum Company’s Chemicals Business

 

Millions

 

Six months ended
June 30, 2000

 

Year ended
December 31, 1999

 

Net sales

 

$

2,238

 

$

3,117

 

Net income (loss)

 

84

 

147

 

 

Millions

 

 

 

December 31,
1999

 

Total assets

 

 

 

$

3,214

 

Long-term debt, less current maturities

 

 

 

 

 

Chevron Chemical Company C Chem Business

 

Millions

 

Six months ended
June 30, 2000

 

Year ended
December 31, 1999

 

Net sales

 

$

1,834

 

$

2,695

 

Net income (loss)

 

96

 

177

 

 

Millions

 

 

 

December 31,
1999

 

Total assets

 

 

 

$

3,072

 

Long-term debt, less current maturities

 

 

 

 

 

18



 

ITEM 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

CAUTIONARY STATEMENTS REGARDING FORWARD-LOOKING INFORMATION

 

This Management’s Discussion and Analysis of Financial Condition and Results of Operations contains “forward-looking statements” within the meaning of the federal securities laws.  Such statements can generally be identified with words and phrases such as “believes,” “expects,” “anticipates,” “should,” “estimates,” or other words and phrases of similar meaning.  Where Chevron Phillips Chemical Company LLC (CPChem) expresses an expectation or belief as to future events or results, there can be no assurance that the expectation or belief will result, be achieved or be accomplished.  Where any such forward-looking statement includes a statement of the assumptions or bases underlying such forward-looking statement, CPChem believes such assumptions or bases to be reasonable and to be made in good faith.  Assumed facts or bases almost always vary from actual results, and the differences between assumed facts or bases and actual results can be material, depending on the circumstances.  The more significant factors that, if erroneous, could cause actual results to differ materially from those expressed include, among others: the timing and duration of periods of expansion and contraction within the chemicals business, plans for the construction, modernization, start-up or de-bottlenecking of domestic and foreign chemical plants, prices of feedstocks, energy and products, force majeure events, accidents, labor relations, political risks, terrorist acts, war, changes in foreign and domestic laws, rules and regulations and the interpretation and enforcement thereof, regulatory decisions relating to taxes, the environment and human resources, the global economy, results of financing efforts and overall financial market conditions.  All forward-looking statements in this annual report are qualified in their entirety by the cautionary statements contained in this section.  CPChem does not undertake to update, revise or correct any of the forward-looking information.

 

Critical Accounting Policies

 

The Securities and Exchange Commission first issued guidance in December 2001 suggesting companies provide additional disclosure and commentary on those accounting policies considered most critical.  An accounting policy is deemed to be “critical” if it is important to a company’s results of operations and financial condition, and requires significant judgment and estimates on the part of management in its application.  The preparation of financial statements and related disclosures in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect amounts reported in financial statements and related disclosures.  Actual results could differ from these estimates and assumptions.

 

CPChem believes that the estimates and assumptions used in connection with the amounts reported in its financial statements and related disclosures are reasonable and made in good faith.  CPChem further believes the following represents its most critical accounting policies.  For a summary of all of CPChem’s significant accounting policies, see Part II - Item 8. Financial Statements and Supplementary Data – Note 2.

 

Impairment of Assets – Long-lived assets used in operations are assessed for possible impairment when events or changes in circumstances indicate a potential significant deterioration in future cash flows projected to be generated by an asset group.  Individual assets are grouped for impairment purposes at the lowest level for which there are identifiable cash flows that are largely independent of the cash flows of other groups of assets – generally at a product line level.  If, upon review, the sum of the projected undiscounted pre-tax cash flows is less than the carrying value of the asset group, the carrying value is written down to estimated fair value.  Since there

 

19



 

are usually no quoted market prices available to determine the fair values of CPChem’s long-lived assets, fair values of impaired assets are usually determined based on the present value of projected future cash flows using discount rates commensurate with the risks involved in the asset group.  Considerable amounts of judgment by management are required, involving significant variables such as future product demand and future product, feedstock and energy prices, in order to estimate projected future cash flows.  Should the outlook for future projected cash flows change, material charges for impairments could occur.

 

Inventories – For U.S. operations, cost of product inventories is primarily determined using the dollar-value, last-in, first-out (LIFO) method.  The inventories are valued at the lower of cost or market, aggregated at the segment level.  Lower-of-cost-or-market write-downs for LIFO-valued inventories are generally considered temporary.  However, deterioration of market prices for prolonged periods of time could result in write-downs determined to be permanent in nature.

 

Contingencies – As facts concerning contingencies become known, CPChem reassesses its position with respect to accrued liabilities and other potential exposures.  Estimates that are particularly sensitive to future change include legal matters and contingent liabilities for environmental remediation.  Estimated future costs related to legal matters are subject to change as events occur and as additional information becomes available during administrative and litigation processes.  Estimated future environmental remediation costs are subject to change due to such factors as the unknown magnitude of cleanup costs, prospective changes in laws and regulations, the unknown timing and extent of remedial actions that may be required and the determination of CPChem’s liability in proportion to other responsible parties.

 

Results of Operations

 

Overview

 

CPChem’s business, and the chemicals industry in general, is cyclical in nature and is impacted by, among other things, the prices of raw materials, feedstocks and energy in general.  CPChem is particularly impacted by the price of natural gas.  During periods of extreme natural gas price volatility and corresponding spikes in natural gas prices such as those seen in early 2001 and 2003, CPChem is less able to recover such increased costs through product sales price increases than it could if there had been steady, sustained prices, even at elevated levels.  Business is also affected by overall domestic and, to a lesser extent, global economic conditions, which drive consumer spending for durable goods.  In addition, capacity expansion or contraction contributes to the cyclical and volatile nature of the commodity chemicals industry.

 

Depressed economic conditions continued to suppress CPChem’s profitability in 2003.  Energy price volatility, particularly in the form of high U.S. natural gas prices earlier in the year, resulted in higher feedstock costs and lower margins.  Despite this, CPChem’s focus on maintaining safe, reliable operations, along with aggressively managing costs by restructuring, idling or shutting down under-performing businesses or assets, led to improved results in 2003.

 

20



 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Net sales

 

$

6,907

 

$

5,389

 

$

5,871

 

Other revenues

 

111

 

84

 

139

 

Total revenues

 

7,018

 

5,473

 

6,010

 

 

 

 

 

 

 

 

 

Cost of goods sold

 

6,439

 

4,986

 

5,733

 

Other costs and expenses

 

503

 

452

 

613

 

Total costs and expenses

 

6,942

 

5,438

 

6,346

 

 

 

 

 

 

 

 

 

Income (loss) before interest and taxes

 

76

 

35

 

(336

)

Interest expense, net

 

(64

)

(59

)

(95

)

Income taxes

 

(5

)

(6

)

(49

)

 

 

 

 

 

 

 

 

Net income (loss)

 

$

7

 

$

(30

)

$

(480

)

 

2003 compared with 2002

 

Earnings results improved for the second straight year.  Net income in 2003 was $7 million, compared to a $30 million loss in 2002.  Consolidated net sales revenues increased significantly in 2003 compared with 2002 as a result of higher overall sales prices.  Other revenues increased in 2003, primarily from higher equity earnings from affiliates, in particular, earnings from Saudi Chevron Phillips Company (Saudi Chevron Phillips).  Unseasonably low U.S. natural gas inventory levels, the war in Iraq, geopolitical events in Venezuela and Nigeria, and SARS (severe acute respiratory syndrome) in Asia, as well as other events experienced earlier in the year, negatively influenced feedstock and energy costs, which offset most of the benefit of higher sales prices.  Other costs and expenses rose in 2003, which included charges for certain legal settlements and accruals, workforce reductions and the closure of a research and technology pilot plant.

 

2002 compared with 2001

 

Net loss was $30 million in 2002 compared with a net loss of $480 million in 2001, representing an improvement of $450 million.  While net sales revenue declined on lower overall sales prices, this was more than offset by lower cost of goods sold resulting from lower operating expenses, feedstock costs and energy prices.  In addition, cost of goods sold in 2001 included a significant charge related to the permanent idling of the front end of an ethylene unit.  Other revenues also declined, as 2001 included a substantial benefit recorded in connection with the settlement of a business interruption insurance claim that was partially offset by higher equity in earnings in 2002.  Other costs and expenses decreased primarily on lower selling, general and administrative costs, and decreased asset impairment charges.  Interest expense, net, declined on lower average debt balances and interest rates.  Lower income taxes in 2002 were attributable to an increase in a deferred tax asset valuation allowance recorded in 2001.

 

Income (loss) before interest and taxes by segment

 

Millions

 

Olefins &
Polyolefins

 

Aromatics &
Styrenics

 

Specialty
Products

 

Corporate
& Other

 

Consolidated

 

Year ended December 31, 2003

 

$

41

 

$

27

 

$

34

 

$

(26

)

$

76

 

Year ended December 31, 2002

 

33

 

(13

)

40

 

(25

)

35

 

Year ended December 31, 2001

 

(166

)

(172

)

31

 

(29

)

(336

)

 

21



 

Included in 2003 results were charges related to CPChem’s share of certain ChevronTexaco and ConocoPhillips legal settlements and accruals relating to CPChem’s facilities, asset retirements, a pilot plant closure, employee termination benefit costs related to workforce reductions and a benefit recorded as a result of a sales and use tax audit.  These and other similar types of net charges totaled $36 million in the aggregate.  See subsequent segment-level discussions for additional information.

 

Included in 2002 results were charges related to asset retirements and impairments, the write-off of certain technology projects and a pension plan curtailment charge (included in Cost of Goods Sold).  Also included in 2002 results were benefits related to business interruption and property casualty insurance claim settlements and a benefit recorded for the reduction of a customer claim accrual.  These and other similar types of net charges totaled $30 million in the aggregate.  See subsequent segment-level discussions for additional information.

 

Included in 2001 results were charges related to the permanent idling of assets, asset impairments and retirements, costs associated with the collapse of a styrene column, CPChem’s share of an asset impairment recorded by an equity affiliate and benefits recorded in connection with the settlement of business interruption insurance claims.  These and other similar types of net charges totaled $153 million in the aggregate.  See subsequent segment-level discussions for additional information.

 

Olefins & Polyolefins

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Income (loss) before interest and taxes

 

$

41

 

$

33

 

$

(166

)

 

2003 compared with 2002

 

Olefins & Polyolefins income before interest and taxes totaled $41 million in 2003 compared with $33 million in 2002.  Higher overall sales prices and volumes more than offset higher feedstock and energy costs.

 

Results in 2003 included $13 million of charges to Selling, General and Administrative (SG&A) expense for the ChevronTexaco and ConocoPhillips legal settlements and accruals relating to CPChem’s facilities, a $9 million charge to Research and Development depreciation related to the permanent closure of the research and technology pilot plant facility in Orange, Texas and a $5 million net benefit resulting from the sales and use tax audit that covered the period from October 1993 through June 2000.  Also included in 2003 results were $10 million of inventory valuation gains related to a reduction in certain LIFO-based inventories ($6 million in the third quarter and $4 million in the fourth quarter).

 

Results in 2002 included a $7 million charge for the write-off of two technology projects, a $4 million charge for the remainder of the accelerated depreciation associated with the retirement in February 2002 of two polyethylene particle loop reactors at the Orange facility and a benefit related to a reduction of a customer claim accrual.  Results in 2002 also included a $5 million impairment charge related to CPChem’s Colton, California polyethylene pipe facility.  The facility was written down to its estimated net realizable value and was classified as an asset held for sale at December 31, 2003.  These and other similar types of net charges totaled $12 million in the aggregate in 2002.

 

22



 

Results improved in 2003 compared with 2002, as higher earnings from the polyethylene, polypropylene, and polyethylene pipe product lines were partially offset by lower earnings from ethylene and normal alpha olefins (NAO).  Average realized sales prices and volumes were up across all the product lines.  The positive effects of these improvements in sales prices and volumes were partially offset by higher feedstock and utility costs, which were driven by significantly higher average natural gas prices, particularly in the first quarter.  Higher licensing income also contributed to the overall improvement in earnings.  Equity earnings from affiliates were down slightly in 2003.

 

2002 compared with 2001

 

Olefins & Polyolefins results improved $199 million in 2002 compared with 2001.  Increased margins in 2002 for polyethylene, natural gas liquids (NGLs), and polypropylene and polyalpha olefins contributed to the improved results.  These improvements were partially offset by lower earnings from ethylene and polyethylene pipe.  Due to market conditions, certain units were idled and production rates at others were reduced in 2001.

 

Included in 2001 results were $68 million of charges to depreciation expense related to the permanent idling of the front end of an ethylene unit at the Sweeny, Texas facility, $14 million of charges related to accelerated depreciation associated with the planned permanent shutdown in 2002 of the two particle loop reactors at the Orange facility, $6 million of charges for the retirement of the polyethylene developmental reactor unit at the Pasadena Plastics Complex in Pasadena, Texas, and charges for certain customer claim accruals.  Also included was a $46 million charge to Equity in Income (Loss) of Affiliates representing CPChem’s share of an impairment charge recorded by Phillips Sumika Polypropylene Company (Phillips Sumika), an equity affiliate, adjusted for the difference between CPChem’s carrying value of its investment in Phillips Sumika and CPChem’s equity in its net assets.  These and other similar types of net charges totaled $162 million in the aggregate in 2001.  Results in 2002 included $12 million of similar types of charges described earlier.

 

Polyethylene margins increased in 2002 due to lower ethylene prices and lower energy costs, partially offset by lower sales prices.  NGL margins benefited from lower product and energy costs, partially offset by lower sales prices.  Ethylene earnings were down in 2002, primarily due to lower margins and volumes.  The margin impact was the result of substantially lower sales prices in 2002 compared with 2001, partially offset by lower feedstock and energy prices.

 

Aromatics & Styrenics

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Income (loss) before interest and taxes

 

$

27

 

$

(13

)

$

(172

)

 

2003 compared with 2002

 

Aromatics & Styrenics income before interest and taxes totaled $27 million in 2003 compared to a $13 million loss in 2002.  Higher sales revenues and equity earnings in 2003 were partially offset by higher feedstock and utility costs.

 

Included in 2003 results was $10 million of accelerated depreciation related to the closure of the UDEX benzene extraction unit at the Port Arthur, Texas facility.  Also included was a $3 million inventory valuation gain recognized in the fourth quarter related to a reduction in certain LIFO-

 

23



 

based inventories.  Results in 2002 included a $12 million charge related to the retirement of obsolete equipment at CPChem’s Pascagoula, Mississippi facility, a $5 million charge for the retirement of equipment rendered obsolete as a result of the modernization project at the St. James, Louisiana styrene plant and a $6 million pension plan curtailment charge related to enhanced benefits granted to terminated employees at CPChem’s facility in Guayama, Puerto Rico.  Also included in 2002 results were $4 million of accelerated depreciation related to the planned closure of the UDEX benzene extraction unit at the Port Arthur facility and $9 million of benefits related to business interruption and property casualty insurance claim settlements.  These and other similar types of net charges totaled $18 million in the aggregate in 2002.

 

Results in 2002 also included a $25 million benefit related to the full reversal of a lower-of-cost-or-market inventory reserve initially established in 2001.  The reserve was reversed as a result of improved market conditions and prices.

 

Earnings were higher in 2003 compared with 2002, primarily the result of higher earnings in the benzene, polystyrene, paraxylene and styrene product lines.  Significantly higher average realized sales prices for these product lines and increased sales volumes of benzene, paraxylene and styrene were partially offset by higher feedstock costs and energy prices, and costs associated with plant reconfiguration and other activities at the Puerto Rico plant.  Equity earnings from Saudi Chevron Phillips more than doubled in 2003 as a result of record production and favorable benzene and cyclohexane market conditions.  Lower equity earnings from K R Copolymer Co. Ltd., an equity affiliate, and lower feedstock margins and higher utility costs primarily drove results downward for the K-Resin® styrene-butadiene copolymer (SBC) product line.

 

CPChem’s cumene unit at the Port Arthur facility was idled in the second quarter of 2003 and is expected to remain idle until market conditions improve.  In addition, the UDEX benzene extraction unit at that facility was permanently closed in October 2003.

 

2002 compared with 2001

 

Results for Aromatics & Styrenics improved $159 million in 2002 compared with 2001, as higher earnings from benzene and styrene were partially offset by lower earnings from paraxylene operations.

 

Included in 2001 results was a $110 million benefit, recorded as Other Income, in connection with the settlement of a business interruption insurance claim associated with a March 2000 incident at the Pasadena Plastics Complex K-Resin® SBC facility.  Production of K-Resin® SBC was idled in March 2000 as the result of an accident and fire at the plant.  The plant began a successful phased-in start-up in the fourth quarter of 2001 and the force majeure status of the plant was lifted in May 2002.  Results in 2001 also included costs associated with a column collapse at the St. James facility in February 2001 and a $42 million asset impairment charge related to the Puerto Rico facility.  The impairment charge was necessitated by the outlook for future margin conditions at that time.  The present value of projected future cash flows was used to determine fair value.  In addition, a $17 million charge to depreciation expense was recorded in December 2001 to permanently retire the benzene and cyclohexane plant assets in Puerto Rico.  As a result, the workforce was reduced to a level necessary to support only the paraxylene operations at the facility once operations resume.  These and other similar types of charges/benefits resulted in a net benefit of $15 million in the aggregate in 2001.  Results in 2002 included $18 million of similar types of charges described earlier.

 

24



 

Earnings from benzene improved in 2002 compared with 2001 primarily as a result of significantly higher sales prices and volumes, and lower operating costs in 2002.  Earnings from benzene also benefited from significantly improved equity earnings from Saudi Chevron Phillips.  Styrene earnings improved in 2002 due to higher production and sales volumes, and improved gross margins, as production at the St. James facility was restored in October 2001 following the column collapse in February 2001.  Completion of a modernization project at the St. James plant in 2002 also contributed to higher styrene production.  Styrene sales volumes and price levels also benefited from a high level of industry-wide plant outages in the styrene market in 2002.  Paraxylene results declined due to lower feedstock margins, primarily attributable to lower selling prices.  Cumene results declined as a result of higher product costs, partially offset by higher selling prices.

 

Results in 2002 included the reversal of a $25 million lower-of-cost-or-market inventory reserve established in the fourth quarter of 2001.  A similar reserve was not established at December 31, 2002 due to improved market conditions and prices.  Results also benefited in 2002 from lower depreciation and operating expenses due to the impairment and subsequent retirement of benzene and cyclohexane assets at the Puerto Rico facility in December 2001.  The shutdown of the motor fuels reformer at the Puerto Rico facility in March 2001 also contributed to improved results in 2002.

 

Specialty Products

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Income (loss) before interest and taxes

 

$

34

 

$

40

 

$

31

 

 

2003 compared with 2002

 

Income before interest and taxes for Specialty Products was $34 million in 2003 compared with $40 million in 2002.  Higher overall sales prices and volumes were more than offset by higher feedstock and energy costs, and higher manufacturing and SG&A expense due to the strength of the Euro.  Lower earnings from Ryton® polyphenylene sulfide (PPS) polymers and compounds were partially offset by higher earnings for Specialty Chemicals.  Lower earnings in 2003 from Ryton® PPS polymers and compounds were due to higher product costs and SG&A expense.  Improved earnings from Specialty Chemicals were attributable to higher sales prices and volumes, partially offset by increased product costs and SG&A expense.  Results in 2003 included a $2 million net benefit from the sales and use tax audit.  The Ryton® PPS compounding facility in LaPorte, Texas became operational in the first quarter of 2003.

 

2002 compared with 2001

 

Income before interest and taxes for Specialty Products was $40 million in 2002 compared with $31 million in the prior year.  Higher earnings in 2002 from Ryton® PPS polymers and compounds were due to increased sales volumes and improved margins.  Lower earnings in 2002 from Specialty Chemicals were attributable to decreased sales prices and volumes, partially offset by lower feedstock costs.  Results in 2001 included a $3 million benefit related to the settlement of a business interruption insurance claim associated with the March 2000 fire at the Pasadena Plastics Complex facility.

 

25



 

Corporate and Other

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Income (loss) before interest and taxes

 

$

(26

)

$

(25

)

$

(29

)

 

Income (loss) before interest and taxes for Corporate and Other included employee termination benefit costs related to workforce reductions totaling $11 million in 2003 and $9 million in 2001.  Results in 2002 included expenses related to a one-time charge for certain other employee benefit costs and also included expenses incurred in connection with the relocation of CPChem’s headquarters.

 

Interest expense.  Interest expense totaled $72 million in 2003 compared with $66 million in 2002.  The increase resulted primarily from interest expense on $500 million of 5 3/8% notes issued in June 2002.  Proceeds from the issuance were used to retire a portion of outstanding commercial paper which carried significantly lower interest rates.  In addition, interest costs capitalized in 2003 totaled $3 million as compared with $7 million in 2002.

 

Interest expense totaled $66 million in 2002 compared with $104 million in 2001.  The decrease resulted mainly from lower average debt balances and lower average interest rates, primarily on the commercial paper and trade receivables securitization programs.  Interest rates under the commercial paper program averaged 2.20% during 2002 compared with 5.01% during 2001.

 

Interest income.  Interest income remained fairly constant at $8 million in 2003, $7 million in 2002 and $9 million in 2001.

 

Income Taxes.  Income tax expense totaled $5 million in 2003, $6 million in 2002 and $49 million in 2001.  CPChem is treated as a flow-through entity for federal income tax and for most state income tax purposes, whereby each member is taxable on its respective share of income and losses.  However, CPChem is directly liable for federal and state income taxes and franchise taxes on certain separate legal entities and for any foreign taxes incurred.

 

In 2001, CPChem increased its valuation allowance related to its Puerto Rico subsidiary’s deferred tax assets by $44 million.  The increase in the valuation allowance, charged to income tax expense, was necessitated, in part, by the ConocoPhillips merger with Tosco Corporation in September 2001, which triggered regulatory limitations on the future utilization of the Puerto Rican subsidiary’s pre-merger net operating losses.  The valuation allowance was also increased as a result of a change in the outlook for future margin conditions at that time.

 

Outlook

 

The petrochemicals industry continues to focus on improving margins and increasing sales volumes as the economy shows signs of recovery.  Various industry analysts and consultants predict that while U.S. economic growth will accelerate in 2004, U.S. commodity chemicals consumption will be driven by recovery in the U.S. manufacturing sector, which is expected to generally lag the overall economy.

 

Elevated and volatile energy and feedstock costs, along with an increase in the geographic relocation of North American manufacturing to developing regions, is expected to moderate near-term North American chemical demand growth.  However, results from CPChem’s Q-Chem I interest, as well as its Singapore and China operations, are expected to benefit from the strength of China’s economic growth.

 

26



 

CPChem is addressing prevailing market conditions by continuing safe and reliable operations, while at the same time focusing on further improvements in operating efficiencies and cost management, including the restructuring, idling or shutting down of under-performing businesses or assets.

 

Liquidity and Capital Resources

 

Cash balances were $43 million at December 31, 2003 and $39 million at December 31, 2002, of which $31 million and $30 million, respectively, was held by foreign subsidiaries.  CPChem’s objective is to minimize cash balances in its worldwide operations while utilizing the commercial paper program for daily operating requirements.

 

Operating Activities

 

Cash provided by operating activities in 2003 totaled $280 million, compared with $335 million during 2002.  The decrease in 2003 was driven primarily by a net increase of $14 million in non-cash working capital in 2003, compared to an $82 million net decrease in non-cash working capital in 2002.  Higher earnings in 2003 partially offset the effect of the change in non-cash working capital.

 

Cash provided by operating activities in 2002 remained steady compared with the $332 million of cash provided by operating activities in 2001.  Operating activities in 2001 included $169 million of net proceeds received from the settlement of a business interruption insurance claim associated with the March 2000 fire at the Pasadena Plastics Complex facility.

 

Investing Activities

 

Capital and investment expenditures

 

Millions

 

Olefins &
Polyolefins

 

Aromatics &
Styrenics

 

Specialty
Products

 

Corporate &
Other

 

Consolidated

 

Year ended December 31, 2003

 

$

127

 

$

73

 

$

17

 

$

6

 

$

223

 

Year ended December 31, 2002

 

179

 

103

 

20

 

12

 

314

 

Year ended December 31, 2001

 

134

 

121

 

17

 

19

 

291

 

 

Capital and investment expenditures in 2003 included a $20 million equity investment in Jubail Chevron Phillips Company, a 50%-owned joint venture with facilities to be located in Al Jubail, Saudi Arabia.  See below for a discussion of the Jubail Chevron Phillips project.  Capital and investment expenditures in 2002 included a $45 million equity investment in Phillips Sumika.

 

In addition to the capital and investment expenditures shown above, CPChem subscribed to additional shares of and advanced Qatar Chemical Company Ltd. (Q-Chem), a CPChem equity investment, a total of $103 million in 2003.  CPChem advanced Q-Chem $210 million in 2002.  No advances were made in 2001 and no shares of Q-Chem were subscribed to by CPChem in 2002 or 2001.  See Part II - Item 8. Financial Statements and Supplementary Data – Note 6 for a further discussion of Q-Chem and a discussion of a contingent funding commitment to Saudi Chevron Phillips Company, an equity affiliate of CPChem.

 

CPChem currently expects to invest a total of approximately $265 million in capital and investment expenditures in 2004, excluding advances to and share subscriptions in Q-Chem.  It is expected that $175 million will be invested in Olefins & Polyolefins, $69 million in Aromatics & Styrenics, and $14 million in Specialty Products, with the remainder to be spent at the corporate level.  In addition, CPChem expects to subscribe to additional shares of and to advance Q-Chem approximately $59 million in the aggregate in 2004.

 

27



 

Jubail Chevron Phillips Project.  CPChem announced plans for the development of a 50%-owned joint venture project at Al Jubail, Saudi Arabia (the “Jubail Chevron Phillips project”).  The project, expected to cost approximately $1.1 billion in total, includes the construction of an integrated olefins, ethylbenzene and styrene monomer facility on a site adjacent to the existing aromatics complex owned by Saudi Chevron Phillips Company, a 50%-owned CPChem joint venture.  The project also includes the expansion of Saudi Chevron Phillips Company’s benzene facility.  This additional benzene capacity will be used to provide feedstock for the new Jubail Chevron Phillips styrene facility.  Final approval of the project by CPChem’s board of directors is expected to be requested in 2004, with operational start-up expected in 2007.  It is anticipated that the project will be financed through equity contributions from the co-ventures and limited recourse loans from commercial banks and Saudi Arabian government agencies.

 

Q-Chem II Projects.  CPChem and Qatar Petroleum announced plans for the development of a second petrochemical project in Mesaieed, Qatar (Q-Chem II), designed to produce polyethylene and NAO on a site adjacent to the newly-constructed Q-Chem complex.

 

In connection with the Q-Chem II joint venture, CPChem and Qatar Petroleum entered into a separate agreement with Atofina and Qatar Petrochemical Company, establishing a joint venture to develop an ethane cracker in northern Qatar at Ras Laffan Industrial City.

 

Final approval of the Q-Chem II projects by CPChem’s board of directors is expected to be requested in 2005, with start-up expected in 2008.  Preliminary financing plans for the projects include equity contributions from the co-venturers and limited recourse loans from commercial banks and export credit agencies.

 

Financing Activities

 

Cash provided by (used in) financing activities totaled $49 million in 2003, $115 million in 2002 and $(113) million in 2001.  Cash provided by financing activities in 2003 consisted primarily of $32 million of contributions from members and $18 million of proceeds from the issuance of debt under a trade receivables securitization program and other short-term debt.  Commercial paper outstanding at December 31, 2003 remained even with amounts outstanding at December 31, 2002.  During 2002, commercial paper outstanding decreased $808 million, primarily with proceeds from the issuance of $500 million of 5 3/8% notes and from the sale of $250 million of Members’ Preferred Interests to ChevronTexaco and ConocoPhillips.  During 2001, commercial paper outstanding decreased $783 million and a note payable to ChevronTexaco was repaid, mostly with proceeds from the issuance of $500 million of 7% notes and with $199 million received in connection with the implementation of a trade receivables securitization program.

 

Chevron Phillips Chemical Company LLC and its wholly-owned subsidiary, Chevron Phillips Chemical Company LP, jointly and severally issued $500 million of senior unsecured 5 3/8% notes (the “5 3/8% notes”) on June 21, 2002 in a private placement.  The 5 3/8% notes are due in June 2007 and interest is payable semiannually.  The notes contain certain covenants, such as limitations on liens, sale/leaseback transactions, sales of assets and business combinations, that CPChem does not consider to be restrictive to normal operations.

 

28



 

In accordance with obligations under the registration rights agreement entered into in connection with the notes, Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP filed a joint registration statement on Form S-4 with the SEC to register exchange notes that have terms substantially identical to the private placement notes, except that the exchange notes are freely tradeable.  All of the holders of these private placement notes tendered their notes for the registered exchange notes.

 

CPChem has a $400 million 364-day credit facility and a $400 million three-year credit facility with various banks that are used to provide backup committed credit for the commercial paper program.  The facilities expire on August 26, 2004 and August 28, 2005, respectively.  The 364-day credit facility provides that CPChem may, at its option, extend the date of repayment by one year of any borrowings outstanding on August 26, 2004 under the agreement.  There were no borrowings outstanding under any of the current or prior credit agreements at December 31, 2003 or 2002, nor were there any borrowings under any of the credit facilities during 2003 or 2002.  CPChem borrowed funds for one day on September 12, 2001 under a $900 million credit agreement that existed at the time.  CPChem intends to replace the current 364-day credit agreement upon its expiration with a new credit facility and to replace the three-year credit facility with a new multi-year facility.

 

CPChem had $300 million of short-term borrowings outstanding at December 31, 2003 under its trade receivables securitization program, secured by $459 million of trade receivables.  The agreement allows CPChem to borrow up to $300 million for which CPChem grants a security interest in certain of its trade receivables as collateral for any amounts outstanding.  The trade receivables securitization agreement expires on May 21, 2004.  CPChem intends to request an extension of the expiration date of the current agreement to May 2005.

 

CPChem sold $250 million of Members’ Preferred Interests on July 1, 2002, purchased 50% each by ChevronTexaco and ConocoPhillips.  Preferred distributions are cumulative at 9% per annum and are payable quarterly from cash earnings, as defined in CPChem’s Second Amended and Restated Limited Liability Company Agreement.  The securities have no stated maturity date and are redeemable quarterly, in increments of $25 million, if CPChem’s ratio of debt to total capitalization reaches a stated level.  The Members’ Preferred Interests are also redeemable at the sole option of CPChem.  There were no redemptions in 2003 or 2002, and no preferred distributions had been paid though December 31, 2003.

 

Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP, jointly and severally issued $500 million of senior unsecured 7% notes in March 2001 in a private placement.  The notes are due in March 2011 and interest is payable semiannually.  Substantially all of the holders of the private placement notes tendered their notes for registered exchange notes that have terms substantially identical to the private placement notes, except that the exchange notes are freely tradeable.  The notes contain covenants identical to the 5 3/8% notes sold in June 2002.

 

CPChem believes cash requirements over the next twelve months will be funded through a combination of cash on hand, cash flows from operations, commercial paper and/or future debt issuances.  CPChem is not aware of any conditions that exist as of the date of this report that would cause any of its debt obligations to be in or at risk of default.  In addition, CPChem does not have any debt obligations whose maturities would be accelerated as the result of a credit rating downgrade.

 

29



 

Contractual Obligations

 

Contractual obligations, including debt obligations, at December 31, 2003 were as follows:

 

 

 

Payments Due

 

Millions

 

Total

 

2004

 

2005-2006

 

2007-2008

 

Thereafter

 

Secured borrowings

 

$

300

 

$

300

 

$

 

$

 

$

 

Commercial paper

 

184

 

 

 

 

184

 

Long-term debt

 

1,000

 

 

 

500

 

500

 

Other debt, including current portions

 

24

 

14

 

2

 

3

 

5

 

Other long-term liabilities included in the consolidated balance sheet

 

69

 

 

35

 

3

 

31

 

Operating lease obligations

 

220

 

27

 

46

 

66

 

81

 

Purchase obligations

 

2,707

 

964

 

1,306

 

209

 

228

 

Total

 

$

4,504

 

$

1,305

 

$

1,389

 

$

781

 

$

1,029

 

 

See also Part II - Item 8. Financial Statements and Supplementary Data – Note 9 for further discussion related to debt obligations and Note 14 for a discussion related to operating lease obligations.

 

Secured Borrowings.  This represents borrowings related to the accounts receivable securitization program.

 

Commercial Paper.  The payment due period assumes that CPChem will maintain its current ability to re-issue existing commercial paper obligations upon maturity.

 

Other Long-term Liabilities Included in the Consolidated Balance Sheet.  The amounts consist primarily of obligations related to various employee benefit plans, not including pension plans.

 

Purchase Obligations.  This represents obligations to purchase goods or services which contain: fixed or minimum quantities to be purchased; fixed, minimum or variable price provisions; and the approximate timing of the transaction.  Estimated future market rates based on CPChem’s long-term forecast were used to calculate obligation amounts that contain variable price provisions.  Obligations with no fixed or minimum purchase requirements for product or services were not included.

 

The above contractual obligations do not include CPChem’s funding under its pension plans.  Based on internal and actuarial assumptions used in conjunction with the determination of future projected benefit obligations, it is estimated that annual funding of approximately $40 million into CPChem’s existing pension plans would be sufficient for the plans to achieve fully funded status over a 10 year planning horizon.  This level of funding would be in excess of future expected minimum regulatory funding requirements.  Actual annual funding levels may differ from this estimate due to, among other things, economic conditions, actual pension asset returns and changes in business plans.

 

Off-Balance Sheet Arrangements

 

An off-balance sheet arrangement is generally any transaction, agreement or other contractual arrangement involving an unconsolidated entity of a company under which such company has (1) made certain guarantees, (2) a retained or a contingent interest in assets transferred to an unconsolidated entity that provides financing, liquidity, market risk or credit risk support to the company, (3) an obligation under derivative instruments classified as equity or (4) any obligation arising out of a material variable interest in an unconsolidated entity that provides financing, liquidity, market risk or credit risk support to the company, or that engages in leasing, hedging or

 

30



 

research and development arrangements with the company.  Other than certain guarantees related to Q-Chem, CPChem has no material off-balance sheet arrangements of this nature.  See Part II - Item 8. Financial Statements and Supplementary Data – Note 6 for a discussion of certain guarantees related to Q-Chem.

 

Other

 

Risk and Other Factors That May Affect Future Performance

 

Cyclicality and Overcapacity in the Petrochemicals Business.  The petrochemicals industry is both cyclical and volatile.  Historically, the industry has experienced periods of tight supply, resulting in increased prices and profit margins.  This is typically followed by periods of substantial capacity expansion, resulting in oversupply and declining prices and profit margins.  As a result of changes in supply and demand for products, changes in energy prices and changes in various other economic conditions around the world, CPChem’s profit margins may fluctuate, not only from year to year, but also from quarter to quarter.

 

Feedstock costs and other external factors.  Due to the overall commodity nature of most of the products CPChem sells, market position cannot necessarily be protected by product differentiation or by passing on cost increases to customers.  Accordingly, price increases in raw materials and other costs may not correlate with changes in the prices received for products.  Feedstock prices can fluctuate widely for a variety of reasons, including changes in worldwide energy prices, changes in availability or significant facility operating problems.  Other external factors that can cause volatility in feedstock prices, as well as demand for products, product prices and volumes, and margin deterioration, include general economic conditions, the level of business activity in industries that use CPChem’s products, competitors’ actions, domestic and international events and circumstances, product and process technology changes, currency fluctuations and governmental regulation in the United States and abroad.

 

Although CPChem gathers, transports and fractionates feedstocks to meet a portion of its demand and has long-term feedstock supply contracts with affiliates of its owners and others, CPChem is still subject to volatile feedstock prices.  Extreme price volatility, such as that experienced in early 2001 and 2003, can result in the need to temporarily idle or curtail production units.

 

Environmental, Health and Safety.  The petrochemicals business is highly regulated, subject to increasingly stringent laws and regulations addressing environmental, health and safety matters.  Such matters include, but are not limited to, air pollutant emissions, discharge of treated wastewater, stormwater runoff, solid waste management, workplace safety, and contamination. Violations of these laws and regulations often result in monetary penalties and corrective action, but depending on the severity of the violation, could result in substantial fines, criminal sanctions, permit revocation and/or facility shutdowns.

 

Under some laws, including the Comprehensive Environmental Response, Compensation and Liability Act of 1980 (“Superfund”), the Resource Conservation and Recovery Act of 1976 and the laws of many states, CPChem may be subject to joint and several liability regarding environmental contamination on or from properties that it previously owned or operated or currently owns or operates.  CPChem may also be subject to liability for contaminated properties where it has disposed of or arranged for disposal of hazardous substances, or where feedstocks or products that contained hazardous substances have been spilled or released.  Depending on the circumstances, such liabilities may involve, for example, investigation or clean-up costs, claims for damages to natural resources or punitive damage claims.  In addition, CPChem may be the subject of third-party tort claims seeking compensatory and punitive damages for alleged impacts on human health or the environment.  These liabilities and claims could result in substantial costs to CPChem.

 

31



 

CPChem incurs, and expects to continue to incur, significant costs for capital improvements and general compliance under applicable environmental laws, including costs to acquire, maintain and repair equipment dealing with pollution control.  By 2007, industrial facilities in the eight counties in and around Houston, Texas, including certain facilities that CPChem owns, must comply with new nitrogen oxide (NOx) emission standards.  These new standards are being phased in between 2003 and 2007.  Modifications to existing equipment and the installation of additional control equipment are required to meet these new NOx standards.  CPChem expects that total capital expenditures of approximately $100 million will be required during this period to comply with these standards.  CPChem invested approximately $25 million of such capital expenditures in 2003.

 

CPChem also anticipates that new regulations will be issued concerning emissions of highly-reactive volatile organic compounds (HRVOCs).  While CPChem cannot assess the capital expenditure or operating cost impacts at this time, CPChem believes that the expenditures required to comply with these anticipated new regulations, as they are issued and become effective, will not have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

In addition, new laws and regulations, the stricter enforcement of, or changes to, existing laws and regulations, the discovery of previously unknown contamination or the imposition of new disposal or cleanup requirements could in the future require CPChem to incur costs, or affect its production or revenues, in ways that could have a negative effect on its financial condition or results of operations.  Therefore, there can be no assurance that material capital expenditures, costs, or operating expenses beyond those currently anticipated will not be required under applicable environmental, health, and safety laws and regulations, or that developments with respect to such laws and regulations, will not adversely affect production or revenues.

 

There are risks associated with the production of petrochemicals, such as operational hazards and unforeseen interruptions caused by events beyond CPChem’s control.  These include accidents, breakdowns or failures of equipment or processes, acts of terrorism and other catastrophic events.  These events can result in injury or loss of life and extensive property or environmental damage.  In addition, the handling of chemicals has the potential for serious impacts on human health and the environment.  Liabilities incurred and interruptions in operations caused by these events have the potential to materially affect consolidated results of operations, financial position and liquidity.  While CPChem maintains general and business interruption insurance, insurance proceeds may not be adequate to fully cover substantial liabilities incurred, lost revenues or increased expenses.

 

International Operations.  International operations are exposed to different political, economic and regulatory risks that are not faced by businesses that operate solely in the United States.  A portion of CPChem’s operations are outside the continental United States, with manufacturing facilities in existence in Puerto Rico, Singapore, China, South Korea, Saudi Arabia, Qatar, Mexico and Belgium.  Assets located outside of the U.S. as of December 31, 2003 totaled $1.127 billion and net sales from non-U.S. operations were $1.086 billion in 2003.  These international operations are subject to risks similar to those affecting CPChem’s U.S. operations in addition to a number of other risks, including difficulties in enforcing contractual and intellectual property rights, and impositions or increases of withholding and other taxes on remittances and other payments by subsidiaries and affiliates.  Other risks include, but are not limited to, exposure to different legal standards, impositions or increases of investment and other demands by foreign governments, the requirements of a wide variety of foreign laws, political and economic instability, and difficulties in staffing and managing operations, particularly in remote locations.  In addition, terrorist acts, if directed at CPChem operations, could have a material adverse effect on CPChem’s business.

 

32



 

Foreign Currency Risk.  Internationally, CPChem operates facilities in eight countries and sells product in many other countries, resulting in transactions denominated in various currencies.  As such, CPChem is exposed to foreign currency risk to the extent there are devaluations and fluctuations in the exchange rates of the local currencies of those countries against the U.S. dollar and other foreign currencies which may adversely affect revenues and margins.  The potential foreign currency transaction gain or loss from a hypothetical 10% change in the exchange rates of those local currencies against the U.S. dollar at December 31, 2003 was approximately $11 million in the aggregate.

 

Interest Rate Risk.  Because CPChem’s commercial paper obligations have maturities of 90 days or less and are generally reissued upon maturity, the debt is considered variable-rate based.  The secured debt issued in connection with the accounts receivable securitization program is also variable-rate based.  A hypothetical 100 basis point change (a one percentage point change) in the weighted average interest rates of the outstanding balances at December 31, 2003 of these debt instruments would impact interest expense by approximately $5 million annually in the aggregate.

 

Contingencies

 

In the case of all known contingencies, CPChem records an undiscounted liability when the loss is probable and the amount can be reasonably estimated.  These liabilities are not reduced for potential insurance recoveries.  If applicable, undiscounted receivables are recorded for probable insurance or other third-party recoveries.  Based on currently available information, CPChem believes it is remote that future costs related to known contingent liabilities will exceed current accruals by an amount that would have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

See Part II - Item 8. Financial Statements and Supplementary Data – Note 12 for further discussion of contingencies.

 

New Accounting Pronouncements

 

See Part II - Item 8. Financial Statements and Supplementary Data – Note 2 – “Accounting Pronouncements.”

 

ITEM 7A.  Quantitative and Qualitative Disclosures About Market Risk

 

See Item 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operations – “Other.”

 

33



 

ITEM 8.  Financial Statements and Supplementary Data

 

INDEX TO FINANCIAL STATEMENTS

 

Chevron Phillips Chemical Company LLC
 
 
 
 
 
Report of Independent Auditors
 
35
 
 
 
Consolidated Statement of Operations for the years ended December 31, 2003, 2002 and 2001
 
36
 
 
 
Consolidated Balance Sheet at December 31, 2003 and 2002
 
37
 
 
 
Consolidated Statement of Members’ Capital for the years ended December 31, 2003, 2002 and 2001
 
38
 
 
 
Consolidated Statement of Cash Flows for the years ended December 31, 2003, 2002 and 2001
 
39
 
 
 
Notes to Consolidated Financial Statements
 
40
 
 
 
Selected Quarterly Financial Data (Unaudited)
 
71
 
 
 

The following financial statements are presented in accordance with the Securities and
Exchange Commission’s rules pertaining to equity affiliates deemed to be “significant.”

 

Saudi Chevron Phillips Company is an equity affiliate of CPChem.

 
 
 
Saudi Chevron Phillips Company
 
 
 
 
 

Auditors’ Report

 

72

 

 

 

Balance Sheet at December 31, 2003, 2002 and 2001

 

73

 

 

 

Statement of Income for the years ended December 31, 2003, 2002 and 2001

 

74

 

 

 

Statement of Cash Flows for the years ended December 31, 2003, 2002 and 2001

 

75

 

 

 

Statement of Changes in Partners’ Equity for the years ended December 31, 2003, 2002 and 2001

 

76

 

 

 

Notes to the Financial Statements

 

77

 

34



 

Report of Independent Auditors

 

To the Board of Directors of Chevron Phillips Chemical Company LLC:

 

We have audited the accompanying consolidated balance sheets of Chevron Phillips Chemical Company LLC (the Company) as of December 31, 2003 and 2002, and the related consolidated statements of operations, members’ capital, and cash flows for each of the three years in the period ended December 31, 2003.  Our audits also included the financial statement schedule listed in the Index at Item 15(a).  These financial statements and schedule are the responsibility of the Company’s management.  Our responsibility is to express an opinion on these financial statements and schedule based on our audits.

 

We conducted our audits in accordance with auditing standards generally accepted in the United States.  Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement.  An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements.  An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation.  We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Chevron Phillips Chemical Company LLC at December 31, 2003 and 2002, and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2003, in conformity with accounting principles generally accepted in the United States.  Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

 

Ernst & Young LLP

 

Houston, Texas

January 30, 2004

 

35



 

Chevron Phillips Chemical Company LLC

Consolidated Statement of Operations

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Revenue

 

 

 

 

 

 

 

Net sales

 

$

6,907

 

$

5,389

 

$

5,871

 

Equity in income (loss) of affiliates, net

 

41

 

22

 

(65

)

Other income

 

70

 

62

 

204

 

Total revenue

 

7,018

 

5,473

 

6,010

 

 

 

 

 

 

 

 

 

Costs and Expenses

 

 

 

 

 

 

 

Cost of goods sold

 

6,439

 

4,986

 

5,733

 

Selling, general and administrative

 

448

 

399

 

509

 

Asset impairments

 

 

6

 

44

 

Research and development

 

55

 

47

 

60

 

Total costs and expenses

 

6,942

 

5,438

 

6,346

 

 

 

 

 

 

 

 

 

Income (Loss) Before Interest and Taxes

 

76

 

35

 

(336

)

 

 

 

 

 

 

 

 

Interest income

 

8

 

7

 

9

 

Interest expense

 

(72

)

(66

)

(104

)

 

 

 

 

 

 

 

 

Income (Loss) Before Taxes

 

12

 

(24

)

(431

)

 

 

 

 

 

 

 

 

Income taxes

 

(5

)

(6

)

(49

)

 

 

 

 

 

 

 

 

Net Income (Loss)

 

7

 

(30

)

(480

)

 

 

 

 

 

 

 

 

Distributions on members’ preferred interests

 

(23

)

(11

)

 

 

 

 

 

 

 

 

 

Income (Loss) Attributed to Members’ Interests

 

$

(16

)

$

(41

)

$

(480

)

 

See Notes to Consolidated Financial Statements.

 

36



 

Chevron Phillips Chemical Company LLC

Consolidated Balance Sheet

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

ASSETS

 

Current assets

 

 

 

 

 

Cash and cash equivalents

 

$

43

 

$

39

 

Accounts receivable, net – trade

 

775

 

746

 

Accounts receivable, net – affiliates

 

87

 

51

 

Inventories

 

700

 

702

 

Other current assets

 

31

 

23

 

Total current assets

 

1,636

 

1,561

 

 

 

 

 

 

 

Property, plant and equipment

 

7,744

 

7,607

 

Less: accumulated depreciation

 

3,880

 

3,657

 

Net property, plant and equipment

 

3,864

 

3,950

 

 

 

 

 

 

 

Investments in and advances to affiliates

 

673

 

515

 

Other assets and deferred charges

 

69

 

83

 

 

 

 

 

 

 

Total Assets

 

$

6,242

 

$

6,109

 

 

 

 

 

 

 

LIABILITIES AND MEMBERS’ EQUITY

 

 

 

 

 

 

 

Current liabilities

 

 

 

 

 

Accounts payable – trade

 

$

521

 

$

488

 

Accounts payable – affiliates

 

146

 

108

 

Accrued income and other taxes

 

54

 

53

 

Accrued salaries, wages and benefits

 

92

 

84

 

Secured borrowings and other debt

 

314

 

294

 

Other current liabilities

 

57

 

24

 

Total current liabilities

 

1,184

 

1,051

 

 

 

 

 

 

 

Long-term debt

 

1,189

 

1,190

 

Other liabilities and deferred credits

 

109

 

117

 

 

 

 

 

 

 

Total liabilities

 

2,482

 

2,358

 

 

 

 

 

 

 

Members’ preferred interests

 

250

 

250

 

 

 

 

 

 

 

Members’ capital

 

3,478

 

3,494

 

Accumulated other comprehensive income

 

32

 

7

 

 

 

 

 

 

 

Total Liabilities and Members’ Equity

 

$

6,242

 

$

6,109

 

 

See Notes to Consolidated Financial Statements.

 

37



 

Chevron Phillips Chemical Company LLC

Consolidated Statement of Members’ Capital

 

Millions

 

Members’
Capital

 

Accumulated Other
Comprehensive
Income (Loss)

 

Total

 

Balance on December 31, 2000

 

$

3,849

 

$

(6

)

$

3,843

 

 

 

 

 

 

 

 

 

Net income (loss)

 

(480

)

 

(480

)

Foreign currency translation adjustments

 

 

(10

)

(10

)

Total comprehensive income (loss)

 

 

 

 

 

(490

)

Contributions from members

 

101

 

 

101

 

Distributions to members

 

(20

)

 

(20

)

 

 

 

 

 

 

 

 

Balance on December 31, 2001

 

3,450

 

(16

)

3,434

 

 

 

 

 

 

 

 

 

Net income (loss)

 

(30

)

 

(30

)

Foreign currency translation adjustments

 

 

23

 

23

 

Total comprehensive income (loss)

 

 

 

 

 

(7

)

Contributions from members

 

86

 

 

86

 

Distributions on members’ preferred interests

 

(11

)

 

(11

)

Other distributions to members

 

(1

)

 

(1

)

 

 

 

 

 

 

 

 

Balance on December 31, 2002

 

3,494

 

7

 

3,501

 

 

 

 

 

 

 

 

 

Net income (loss)

 

7

 

 

7

 

Foreign currency translation adjustments

 

 

25

 

25

 

Total comprehensive income (loss)

 

 

 

 

 

32

 

Distributions on members’ preferred interests

 

(23

)

 

(23

)

 

 

 

 

 

 

 

 

Balance on December 31, 2003

 

$

3,478

 

$

32

 

$

3,510

 

 

See Notes to Consolidated Financial Statements.

 

38



 

Chevron Phillips Chemical Company LLC

Consolidated Statement of Cash Flows

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Cash Flows From Operating Activities

 

 

 

 

 

 

 

Net income (loss)

 

$

7

 

$

(30

)

$

(480

)

Adjustments to reconcile net income (loss) to net cash flows provided by operating activities

 

 

 

 

 

 

 

Depreciation, amortization and retirements

 

298

 

291

 

381

 

Asset impairments

 

 

6

 

44

 

Deferred income taxes

 

 

 

44

 

Undistributed equity in losses (income) of affiliates, net

 

(28

)

(6

)

67

 

Changes in operating working capital

 

(14

)

82

 

240

 

Other operating cash flow activity

 

17

 

(8

)

36

 

Net cash flows provided by operating activities

 

280

 

335

 

332

 

 

 

 

 

 

 

 

 

Cash Flows From Investing Activities

 

 

 

 

 

 

 

Capital and investment expenditures

 

(223

)

(314

)

(291

)

Investments in and advances to Qatar Chemical Company Ltd. (Q-Chem)

 

(103

)

(210

)

 

Decrease in other investments

 

1

 

2

 

27

 

Net cash flows used in investing activities

 

(325

)

(522

)

(264

)

 

 

 

 

 

 

 

 

Cash Flows From Financing Activities

 

 

 

 

 

 

 

Decrease in commercial paper, net

 

(1

)

(808

)

(783

)

Increase in secured borrowings, net

 

10

 

91

 

199

 

Decrease in note payable to member, net

 

 

 

(50

)

Proceeds from the issuance of other debt, net

 

8

 

500

 

509

 

Proceeds from the issuance of members’ preferred interests

 

 

250

 

 

Contributions from members, net

 

32

 

75

 

25

 

Post-closing adjustments from (to) members, net

 

 

7

 

(13

)

Net cash flows provided by (used in) financing activities

 

49

 

115

 

(113

)

 

 

 

 

 

 

 

 

Net Increase (Decrease) in Cash and Cash Equivalents

 

4

 

(72

)

(45

)

Cash and Cash Equivalents at Beginning of Period

 

39

 

111

 

156

 

Cash and Cash Equivalents at End of Period

 

$

43

 

$

39

 

$

111

 

 

 

 

 

 

 

 

 

Supplemental Disclosures of Cash Flow Information

 

 

 

 

 

 

 

Changes in operating working capital

 

 

 

 

 

 

 

Decrease (increase) in accounts receivable

 

$

(100

)

$

3

 

$

242

 

Decrease (increase) in inventories

 

13

 

(54

)

234

 

Decrease (increase) in other current assets

 

(5

)

1

 

(3

)

Increase (decrease) in accounts payable

 

70

 

142

 

(333

)

Increase (decrease) in accrued income and other taxes

 

1

 

(4

)

13

 

Increase (decrease) in other current liabilities

 

7

 

(6

)

87

 

Total

 

$

(14

)

$

82

 

$

240

 

Cash paid for interest

 

$

70

 

$

73

 

$

88

 

Cash paid for income taxes

 

$

5

 

$

7

 

$

4

 

 

See Notes to Consolidated Financial Statements.

 

39



 

Chevron Phillips Chemical Company LLC

Notes to Consolidated Financial Statements

 

 

Index

 

 

 

Page

1.

 

Formation and Nature of Operations

 

40

2.

 

Summary of Significant Accounting Policies

 

41

3.

 

Transactions with Affiliates

 

44

4.

 

Business Interruption Insurance Settlement

 

45

5.

 

Inventories

 

45

6.

 

Investments in and Advances to Affiliates

 

46

7.

 

Property, Plant and Equipment

 

49

8.

 

Environmental Liabilities

 

49

9.

 

Debt

 

50

10.

 

Members’ Preferred Interests

 

51

11.

 

Guarantees, Commitments and Indemnifications

 

52

12.

 

Contingencies

 

53

13.

 

Credit Risk

 

54

14.

 

Operating Leases

 

54

15.

 

Benefit Plans

 

54

16.

 

Taxes

 

58

17.

 

Segment and Geographic Information

 

59

18.

 

Fair Values of Financial Instruments

 

62

19.

 

Consolidating Financial Statements

 

63

 

Note 1.          Formation and Nature of Operations

 

On July 1, 2000, Chevron Corporation, now ChevronTexaco Corporation (ChevronTexaco), and Phillips Petroleum Company, now ConocoPhillips, combined their worldwide petrochemicals businesses, excluding ChevronTexaco’s Oronite additives business, into a new company, Chevron Phillips Chemical Company LLC.  The company, through its subsidiaries and equity affiliates, manufactures and markets a wide range of petrochemicals on a worldwide basis, with manufacturing facilities in the United States, Puerto Rico, Singapore, China, South Korea, Saudi Arabia, Qatar, Mexico and Belgium.  Chevron Phillips Chemical Company LLC is a limited liability company formed under Delaware law, owned 50% each by ChevronTexaco and ConocoPhillips (collectively, the “members”).

 

The company is governed by a Board of Directors, currently comprised of six representatives, under the terms of a limited liability company agreement.  ChevronTexaco and ConocoPhillips each have two voting representatives, and the chief executive officer and the chief financial officer of the company are non-voting representatives.  Certain major decisions and actions require the unanimous approval of the voting representatives.

 

40



 

Note 2.          Summary of Significant Accounting Policies

 

Basis of Financial Statements – The accompanying consolidated financial statements include the accounts of Chevron Phillips Chemical Company LLC and its wholly-owned subsidiaries (collectively, “CPChem”).  All significant intercompany investments, accounts and transactions have been eliminated in consolidation.  Investments in affiliates in which CPChem has 20% to 50% of the voting control are accounted for using the equity method.  Other securities and investments, if any, are carried at the lower of cost or market.  Certain amounts for prior periods have been reclassified in order to conform to the current reporting presentation.

 

Estimates, Risks and Uncertainties – The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect amounts reported in the financial statements and accompanying notes.  Actual results may differ from these estimates and assumptions.

 

Accounts receivable is shown net of a $7 million allowance for estimated non-recoverable amounts at both December 31, 2003 and December 31, 2002.

 

There are varying degrees of risk and uncertainty in each of the countries in which CPChem operates.  CPChem insures its business and assets against material insurable risk in a manner it deems appropriate.  Because of the diversity of its operations, CPChem believes any loss incurred from an uninsured event in any one business or country, other than a terrorist act directed at CPChem operations, would not have a material adverse effect on operations as a whole.

 

Revenue Recognition – CPChem follows the guidance provided by the Securities and Exchange Commission (SEC) Staff Accounting Bulletin No. 104, “Revenue Recognition.”  Sales of petrochemicals, natural gas liquids and other items, including by-products, are recorded when title passes to the customer.  Revenues from royalties for licensed technology are recorded as the associated services are rendered when royalties are paid in advance, and as volumes are produced by the licensee when royalties are paid based on a licensee’s production.  Sales are presented net of discounts and allowances.  Freight costs billed to customers are recorded as a component of revenue.

 

Cash and Cash Equivalents – Cash equivalents are highly liquid, short-term investments readily convertible to known amounts of cash that have original maturities of three months or less from date of purchase.

 

Inventories – For U.S. operations, cost of product inventories is primarily determined using the dollar-value, last-in, first-out (LIFO) method.  The inventories are valued at the lower of cost or market, aggregated at the segment level.  Lower-of-cost-or-market write-downs for LIFO-valued inventories are generally considered temporary.  For operations outside the United States, product inventories are valued using a combination of the first-in, first-out (FIFO) and weighted average methods.  Materials and supplies inventories are carried at average cost.

 

Property, Plant and Equipment – Property, plant and equipment (PP&E) is stated at cost.  PP&E is comprised of assets, defined as property units, with an economic life beyond one year.  Initial contributions of PP&E from ChevronTexaco and ConocoPhillips were recorded at their book values.  Asset categories are used to compute depreciation and amortization using the straight-line method over the associated estimated future useful lives.

 

41



 

Impairment of Assets – Long-lived assets used in operations are assessed for possible impairment when events or changes in circumstances indicate a potential significant deterioration in future cash flows projected to be generated by an asset group.  Individual assets are grouped for impairment purposes at the lowest level for which there are identifiable cash flows that are largely independent of the cash flows of other groups of assets – generally at a product line level.

 

If, upon review, the sum of the projected undiscounted pre-tax cash flows is less than the carrying value of the asset group, the carrying value is written down to estimated fair value.  The fair values of impaired assets are determined based on quoted market prices in active markets, if available, or on the present value of projected future cash flows using discount rates commensurate with the risks involved in the asset group.

 

The expected future cash flows used for impairment reviews and related fair value calculations are based on projected production volumes, sales volumes, prices and costs, considering available information at the date of review.

 

Maintenance and Repairs – Maintenance and repair costs, including turnaround costs of major producing units, that are not considered to be significant improvements are expensed as incurred.

 

Research and Development Costs – Research and development costs are expensed as incurred.

 

Property Dispositions – Assets that are no longer in service and for which there is no contemplated future use by CPChem are retired.  When assets are retired or sold, the asset cost and related accumulated depreciation are eliminated, with any gain or loss reflected in income.

 

Environmental Costs – Environmental expenditures are expensed or capitalized as appropriate, depending on future economic benefit.  Expenditures that relate to an existing condition caused by past operations and that do not have future economic benefit are expensed.  Liabilities for expenditures are recorded on an undiscounted basis when environmental assessments or claims are probable and the costs can be reasonably estimated.  Expenditures that create future benefits or that contribute to future revenue generation are capitalized.

 

Capitalization of Interest Interest costs incurred to finance projects of at least $75 million and that are longer than one year in duration, and interest costs associated with investments in equity affiliates that have their planned principal operations under construction, are capitalized until commercial production begins.  Capitalized interest is amortized over the life of the associated asset.  Unamortized capitalized interest totaled $44 million at both December 31, 2003 and December 31, 2002.  Interest costs capitalized during 2003 totaled $3 million, which consisted of interest costs associated with CPChem’s investment in Qatar Chemical Company Ltd. (Q-Chem).  Interest costs capitalized during 2002 totaled $7 million, including $5 million associated with the investment in Q-Chem.  No interest costs were capitalized during 2001.

 

Income Taxes – CPChem is treated as a flow-through entity for federal income tax and for most state income tax purposes whereby each member is taxable on its respective share of income and loss.  However, CPChem is directly liable for federal and state income taxes and franchise taxes on certain separate legal entities and for any foreign taxes incurred.  CPChem follows the liability method of accounting for these income taxes.

 

Accounting Pronouncements – Effective January 1, 2003, CPChem adopted Statement of Financial Accounting Standards (SFAS) No. 143, “Accounting for Asset Retirement Obligations,” which addresses the accounting and reporting requirements for legal obligations associated with the retirement of long-lived assets.  This standard requires that a liability for an

 

42



 

asset retirement obligation, measured at fair value, be recognized in the period in which it is incurred if a reasonable estimate of fair value is determinable.  That initial fair value is capitalized as part of the carrying amount of the long-lived asset and is subsequently depreciated.  The liability is adjusted each reporting period for accretion, with a charge to results of operations.  Implementation of this standard did not have a material impact on consolidated results of operations, financial position or liquidity.

 

Also effective January 1, 2003, CPChem adopted SFAS No. 146, “Accounting for Costs Associated With Exit or Disposal Activities,” which requires that a liability for costs associated with an exit or disposal activity be recognized when the liability occurs, and that the liability be measured initially at fair value.  The liability is adjusted each reporting period for accretion, with a charge to results of operations.  Implementation of this standard did not have a material impact on consolidated results of operations, financial position or liquidity.

 

In November 2002, the Financial Accounting Standards Board (FASB) issued Interpretation No. 45, “Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others” (FIN No. 45).  For guarantees issued or modified on or after January 1, 2003, FIN No. 45 requires a guarantor to recognize, at the inception of a new guarantee or at the modification of an existing guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee.  FIN No. 45 also expands the disclosures required to be made by a guarantor about its obligations under guarantees issued prior to January 1, 2003.  Implementation of FIN No. 45 was effective immediately upon its release.  There were no issuances of new guarantees or modifications of existing guarantees by CPChem in 2003 that fell within the scope of FIN No. 45.  Implementation of FIN No. 45 had no impact on consolidated results of operations, financial position or liquidity.

 

In May 2003, FASB issued SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity, which establishes standards for how an issuer classifies and measures certain financial instruments that have characteristics of both a liability and of equity.  Generally, it requires that an issuer classify such a financial instrument as a liability because the financial instrument embodies an obligation of the issuerFor CPChem, the provisions of SFAS No. 150 are effective January 1, 2004.  Because CPChem currently has no financial instruments outstanding that fall within the scope of this new standard, CPChem believes that implementation of this standard will not have a material impact on consolidated results of operations, financial position or liquidity.

 

FASB issued Interpretation No. 46 (revised December 2003), “Consolidation of Variable Interest Entities,” (FIN No. 46(R)) which provides guidance as to when a company is required to include in its financial statements the assets, liabilities and activities of a variable interest entity (a “VIE”).  A VIE is generally a corporation, partnership, trust, or any other legal structure used for business purposes that either does not have equity investors with voting rights or that has equity investors that do not provide sufficient financial resources for the entity to support its activities.  FIN No. 46(R) requires a VIE to be consolidated by a company if that company is subject to a majority of the risk of loss from the activities of the VIE or is entitled to receive a majority of the residual returns of the VIE.  FIN No. 46(R) also requires disclosures about VIEs that are not required to be consolidated by a company, but in which the company has a significant variable interest.  The consolidation requirements of FIN No. 46(R) apply immediately to VIEs created after December 31, 2003, and for CPChem, which is considered to be a nonpublic entity as it relates to FIN No. 46(R), the consolidation requirements will apply to pre-existing VIEs effective January 1, 2005.  CPChem believes that FIN No. 46(R) will not require the consolidation of any existing VIE into CPChems consolidated financial statements.

 

43



 

FASB issued SFAS No. 132 (revised 2003), “Employers’ Disclosures About Pension and Other Postretirement Benefits,” (SFAS No. 132(R)).  This pronouncement, which replaces the original SFAS No. 132, retains the disclosure requirements contained in SFAS No. 132 and requires certain additional disclosures about pension and other postretirement benefit plans, including the disclosure of certain information in interim financial statements.  The annual disclosure requirements of SFAS No. 132(R) for CPChem are effective for its financial statements issued as of December 31, 2003.  The interim period disclosure requirements for CPChem are effective for all interim financial statements issued after December 31, 2003.

 

In December 2003, the SEC released Staff Accounting Bulletin No. 104, “Revenue Recognition,” (SAB No. 104), which revises or rescinds portions of previously issued interpretive guidance included in the SEC’s Topic 13 of the codification of staff accounting bulletins.  SAB No. 104 contains guidance consistent with other current authoritative accounting guidance and SEC rules and regulations.  CPChem adopted SAB No. 104 effective upon its release.  Implementation of SAB No. 104 did not have any impact on consolidated results of operations, financial position or liquidity.

 

Note 3.          Transactions with Affiliates

 

Significant transactions with affiliated parties were as follows:

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Net sales (a)

 

$

858

 

$

662

 

$

799

 

Other income

 

28

 

32

 

22

 

Cost of goods sold (b,c)

 

1,622

 

1,189

 

1,310

 

Selling, general and administrative (c,d)

 

26

 

27

 

64

 

Interest income

 

7

 

5

 

2

 

 


(a)          CPChem sells ethylene residue gas to ConocoPhillips’ crude oil refining operations; specialty chemicals, alpha olefin products and aromatics and styrenics by-products to ChevronTexaco; and feedstocks and various services to non-consolidated equity companies, all at prices that approximate market.

 

(b)         ConocoPhillips sells CPChem natural gas liquids feedstocks for olefins products and provides common facility services such as steam generation, waste and water treatment, and warehouse facilities.  CPChem purchases feedstocks from ChevronTexaco for CPChem’s Aromax® and paraxylene units at Pascagoula, Mississippi.  In addition, ChevronTexaco provides common facility and manufacturing services at CPChem’s Pascagoula facility.

 

(c)          ConocoPhillips and ChevronTexaco provide various services to CPChem under services agreements, including engineering consultation, research and development, laboratory services, security services, procurement services and pipeline operating services.

 

(d)         Amounts include billings in 2003 and 2002 to Qatar Chemical Company Ltd. (Q-Chem), an equity affiliate, credited to expense.

 

The K-Resin® styrene-butadiene copolymer (SBC) plant, while still owned by ConocoPhillips’, was idled in March 2000 due to a fire.  Under the contribution agreement, upon formation of CPChem, ConocoPhillips agreed to indemnify CPChem for all physical loss or damage to the facility.  In addition, ConocoPhillips advanced CPChem $70 million in 2000.  Pursuant to the agreement, a certain portion of the advance was re-characterized as a member contribution each

 

44



 

month until the plant met a pre-established production threshold.  Accordingly, $35 million of the advance was recorded as Member Contributions during the six months ended December 31, 2000 and the remaining $35 million was recorded as Member Contributions during 2001.  During 2002, ConocoPhillips contributed $38 million as a result of K-Resin® SBC plant production threshold shortfalls.  In addition, ConocoPhillips agreed to make a member contribution of $22 million to compensate for the failure to meet pre-established K-Resin® SBC earnings targets.  This contribution was recorded as a receivable from an affiliate at December 31, 2002, and was subsequently received by CPChem in 2003.

 

CPChem borrowed $50 million from ChevronTexaco in December 2000 and an additional $50 million in February 2001 under a $100 million credit agreement.  Both borrowings were repaid in March 2001 with a portion of the proceeds from the issuance of private placement notes, and the credit agreement with ChevronTexaco was terminated.

 

Note 4.          Business Interruption Insurance Settlement

 

An agreement was reached in 2001 among ConocoPhillips and various insurers to settle the business interruption insurance claim associated with the March 2000 fire at CPChem’s (formerly ConocoPhillips’) Pasadena Plastics Complex K-Resin® styrene-butadiene copolymer plant.  After adjusting for previously accrued claims, in 2001, CPChem recognized $113 million in Other Income ($110 million in Aromatics & Styrenics and $3 million in Specialty Products) in connection with the settlement.  In addition, ConocoPhillips agreed in 2002 to reimburse CPChem an additional $5 million related to the incident.  This was recorded as Other Income in the fourth quarter of 2002 and was included in receivables from affiliates at December 31, 2002. The reimbursement was received by CPChem in 2003.

 

Note 5.          Inventories

 

Inventories were as follows:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

LIFO inventories

 

 

 

 

 

Olefins & Polyolefins

 

$

288

 

$

332

 

Aromatics & Styrenics

 

136

 

150

 

Specialty Products

 

49

 

48

 

Total LIFO inventories

 

473

 

530

 

Non-LIFO inventories

 

 

 

 

 

Olefins & Polyolefins

 

78

 

52

 

Aromatics & Styrenics

 

53

 

37

 

Specialty Products

 

44

 

35

 

Total non-LIFO inventories

 

175

 

124

 

Materials, supplies and other

 

52

 

48

 

Total inventories

 

$

700

 

$

702

 

 

The excess of replacement cost over book value of product inventories valued under the LIFO method was $194 million at December 31, 2003 and $147 million at December 31, 2002.  In 2003, CPChem recorded $13 million of inventory valuation gains ($10 million in Olefins & Polyolefins and $3 million in Aromatics & Styrenics) related to reductions in certain LIFO-based inventories.

 

45



 

Note 6.          Investments in and Advances to Affiliates

 

CPChem’s investments in its affiliates are accounted for using the equity method.  These affiliates are also engaged in the manufacturing and marketing of petrochemicals.  The carrying amounts of these investments were as follows:

 

 

 

 

 

December 31,

 

Millions

 

Ownership

 

2003

 

2002

 

Qatar Chemical Company Ltd. (Q-Chem)

 

49%

 

$

296

 

$

206

 

Saudi Chevron Phillips Company

 

50%

 

194

 

148

 

Chevron Phillips Singapore Chemicals (Private) Limited

 

50%

 

48

 

49

 

Phillips Sumika Polypropylene Company

 

  60%*

 

53

 

49

 

K R Copolymer Co., Ltd.

 

60%

 

42

 

45

 

Shanghai Golden Phillips Petrochemical Company Limited

 

40%

 

20

 

18

 

Jubail Chevron Phillips Company

 

50%

 

20

 

 

Total investments

 

 

 

$

673

 

$

515

 

 


*  Profit/loss sharing percentage.

 

Dividends received from equity investments totaled $13 million in 2003, $16 million in 2002 and $2 million in 2001.  Phillips Sumika Polypropylene Company (Phillips Sumika) and K R Copolymer Co., Ltd. are not consolidated because CPChem does not have voting control of these entities.

 

Qatar Chemical Company Ltd. (Q-Chem)

 

Qatar Chemical Company Ltd. (Q-Chem), a joint venture company, was formed in 1998 to develop a world-scale petrochemical complex in Qatar in the Middle East.  The complex, which is operating and is in the final stages of performance testing, produces ethylene, polyethylene and 1-hexene.  Q-Chem fully utilized the $750 million available under its 1999 senior bank financing agreement for the construction of the complex.  CPChem is required to fund any remaining construction costs, initial working capital requirements, and certain operating and debt service reserve fund requirements through advances under a subordinated loan agreement with Q-Chem.

 

CPChem advanced Q-Chem $85 million in 2003 and $210 million in 2002 under the subordinated loan agreement.  No advances were made during 2001.  Advances bear interest at market-based rates and are to be repaid from cash available after the payment of debt obligations on Q-Chem’s $750 million senior bank debt and before the payment of any dividends to the co-venturers, subject to certain financial tests.  The advances are subordinate to Q-Chem’s senior bank debt.  Under the terms of the agreement, CPChem expects to advance Q-Chem approximately $40 million in 2004.  The obligation to make advances under the subordinated loan agreement will terminate upon completion of the facilities, as defined in the bank financing agreements.

 

Under the terms of a bank financing completion guarantee, the banks have the right to demand funds from each Q-Chem co-venturer, on a pro rata basis, to cover the debt service requirements of Q-Chem that are due after August 1, 2003 until project completion.  Furthermore, if the project is not completed by August 31, 2004, the banks have the right to demand repayment of all outstanding principal and interest from each co-venturer on a pro rata basis.  This date may be extended for up to one year due to events of force majeure.  CPChem subscribed to $18 million of additional shares of Q-Chem in 2003 to fund its 49% share of the debt service requirements of

 

46



 

Q-Chem that were due in the second half of 2003.  CPChem expects to subscribe to approximately $19 million of additional shares in 2004 until project completion and testing are achieved, which is expected to occur by August 31, 2004.  After the project is completed, the bank financing is non-recourse with respect to the co-venturers, with the exception of the contingent obligations described below.

 

After the project is completed, CPChem has agreed to provide up to $75 million of loans to Q-Chem if there is insufficient cash to pay the minimum debt service amount on the bank financing.  CPChem believes it is unlikely that funding under this support agreement will be required.

 

CPChem also agreed to provide loans to Q-Chem for a period of up to 33 months following commencement of commercial operation as defined in the bank financing agreements if there is insufficient cash to pay the target debt service amount.  These loans are limited to an amount not greater than lost operating margins resulting from sales volumes being less than design capacity.  CPChem believes that any funding required under this support agreement is unlikely to have a material adverse effect on CPChem’s consolidated results of operations, financial position or liquidity.

 

CPChems rights under the subordinated loan agreement and the other contingent loan agreements related to Q-Chem described above are subordinate to Q-Chems senior bank debt.  Security interests in the notes related to such loans have been granted to the banks to support the terms of subordination.

 

CPChem entered into an agency agreement with Q-Chem to act as an agent for the sale of substantially all of Q-Chem’s production.  CPChem has also entered into an offtake and credit risk agreement with Q-Chem, under which CPChem is required to purchase, at market prices, specified amounts of production if CPChem fails to sell that product under the terms of the agency agreement.  CPChem has no exposure to price risk for volumes it may be obligated to purchase under the terms of the offtake agreement.  The offtake and credit risk agreement expires upon the earlier of the repayment in full by Q-Chem of its outstanding bank financing, scheduled to mature in 2012, or any refinancing thereof.  CPChem expects that it will be able to sell all the production under the terms of the agency agreement.

 

Should the Q-Chem 1-hexene unit fail to operate as designed, CPChem has guaranteed to compensate Q-Chem for any economic loss of diverting surplus ethylene not used to produce 1-hexene to the high-density polyethylene units.  Given the current performance of the 1-hexene unit, CPChem believes the risk of the 1-hexene unit failing to operate as designed is remote.

 

Q-Chem is considered to be a VIE under the provisions of FIN No. 46(R).  CPChem does not have majority voting control over Q-Chem, and therefore records its 49% share of Q-Chem’s operating results using the equity method.  CPChem’s maximum exposure to loss per FIN No. 46(R) was $643 million at December 31, 2003.  This amount represents the total of CPChem’s carrying value of its investment in Q-Chem, advances and related interest receivable from Q-Chem under the subordinated loan agreement and CPChem’s pro rata share of Q-Chem’s outstanding bank financing and associated accrued interest.  CPChem believes the risk of incurring any substantial portion of the stated maximum exposure to loss is remote.  Nonetheless, CPChem’s maximum exposure to loss is presented as required by FIN No. 46(R).

 

47



 

Summarized financial information of Q-Chem, shown at 100%, follows:

 

Qatar Chemical Company Ltd. (Q-Chem)

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Revenues

 

$

74

 

$

 

$

 

Income (loss) before income taxes

 

(41

)

(22

)

(10

)

Net income (loss)

 

(41

)

(22

)

(10

)

 

 

 

December 31,

 

 

 

2003

 

2002

 

2001

 

Current assets

 

$

109

 

$

20

 

$

3

 

Noncurrent assets

 

941

 

940

 

810

 

Current liabilities

 

82

 

19

 

63

 

Noncurrent liabilities

 

996

 

964

 

751

 

 

Saudi Chevron Phillips Company

 

Saudi Chevron Phillips Company (Saudi Chevron Phillips) is a joint venture company that owns facilities in Al Jubail, Saudi Arabia which produce benzene and cyclohexane.  Saudi Chevron Phillips was financed with loans from commercial banks and a Saudi Arabian governmental agency.  The loans are payable in semiannual installments and mature in 2008.  Chevron Phillips Chemical Company LLC and the Saudi Arabian co-venturer each have a several obligation of up to $25 million to fund debt service requirements in the event Saudi Chevron Phillips has insufficient cash to pay debt service requirements.  In addition, the subsidiary of Chevron Phillips Chemical Company LLC which directly owns the 50% interest in Saudi Chevron Phillips, along with the other co-venturer, have each also guaranteed their respective 50% share of certain loans payable by Saudi Chevron Phillips to a Saudi Arabian governmental agency.  Chevron Phillips Chemical Company LLC is not a party to this guarantee.  These loans totaled $96 million (gross) at December 31, 2003.

 

Under the terms of a sales and marketing agreement that runs through 2026, CPChem is obligated to purchase, at market prices, 100% of production from the plant less any quantities sold by Saudi Chevron Phillips in the Middle East.  CPChem has no exposure to price risk for volumes it may be obligated to purchase under the terms of the agreement.  CPChem believes it is unlikely that any funding under the debt service obligation will be required and also believes that it will continue to be able to sell all the production required under the terms of the sales and marketing agreement.

 

CPChem believes it is unlikely that any funding under the debt service obligation will be required and also believes that it will continue to be able to sell all the production required under the terms of the sales and marketing agreement.

 

Other equity investments

 

Summarized aggregate financial information for all other equity investments, excluding Saudi Chevron Phillips, shown at 100%, follows:

 

Other investments

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Revenues

 

$

657

 

$

598

 

$

599

 

Income (loss) before income taxes

 

13

 

26

 

(156

)

Net income (loss)

 

10

 

22

 

(160

)

 

 

 

December 31,

 

 

 

2003

 

2002

 

2001

 

Current assets

 

$

195

 

$

185

 

$

174

 

Noncurrent assets

 

357

 

336

 

343

 

Current liabilities

 

104

 

101

 

173

 

Noncurrent liabilities

 

90

 

105

 

123

 

 

48



 

The preceding information includes a $137 million impairment charge recorded by Phillips Sumika in 2001.  CPChem recorded a $46 million charge in 2001 as Equity in Net Loss of Affiliates representing its share of the impairment charge, adjusted for the difference between CPChem’s carrying value of its investment in Phillips Sumika and CPChem’s equity in its net assets.

 

Note 7.          Property, Plant and Equipment

 

Property, plant and equipment was as follows:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

Olefins & Polyolefins

 

$

4,966

 

$

4,820

 

Aromatics & Styrenics

 

2,048

 

2,065

 

Specialty Products

 

568

 

529

 

Other

 

162

 

193

 

Gross property, plant and equipment, at cost

 

7,744

 

7,607

 

Accumulated depreciation

 

3,880

 

3,657

 

Net property, plant and equipment

 

$

3,864

 

$

3,950

 

 

Approximately $6.3 billion of gross property, plant and equipment at December 31, 2003 consisted of chemical plant assets depreciated on estimated useful lives of approximately 25 years.  Other non-plant items, such as furniture, fixtures, buildings and automobiles, have estimated useful lives ranging from 5 to 45 years, with a weighted average of 28 years. Assets under construction totaled $167 million at December 31, 2003 and $189 million at December 31, 2002.

 

Asset impairment charges totaling $6 million were recorded in 2002, consisting primarily of a $5 million charge related to CPChem’s Colton, California polyethylene pipe facility, part of the Olefins & Polyolefins segment.  The facility, written down to its estimated net realizable value, is classified as an asset held for sale and is included in Other Current Assets.

 

CPChem recorded before-tax asset impairment charges totaling $44 million in 2001.  Of these charges, $42 million was related to the Puerto Rico facility, part of the Aromatics & Styrenics segment, as a result of the outlook for future margin conditions at that time.  The present value of projected future cash flows was used to determine fair value.  The remaining $2 million of impairment charges was related to a polyethylene pipe manufacturing facility that is part of the Olefins & Polyolefins segment.

 

In addition to the impairment charges previously described, CPChem recorded $104 million of charges during 2001 as depreciation expense, included as a component of Cost of Goods Sold, for permanent shutdowns in 2001 of an ethylene unit at Sweeny, cyclohexane and benzene units in Puerto Rico, and a polyethylene developmental reactor at the Pasadena Plastics Complex, as well as accelerated depreciation associated with the planned permanent shutdown in February 2002 of two polyethylene particle loop reactors at the Orange facility.

 

Note 8.          Environmental Liabilities

 

CPChem is subject to federal, state and local environmental laws and regulations that may result in obligations to mitigate or remove the effects on the environment of the placement, storage, disposal or release of certain chemical, mineral and petroleum substances at its sites.  Accrued environmental liabilities (not discounted) totaled $6 million at December 31, 2003 and $7 million at December 31, 2002.  There were no accrued environmental costs associated with discontinued or sold operations.

 

49



 

Note 9.          Debt

 

Long-term debt, net of applicable debt discounts, as shown on the consolidated balance sheet was as follows:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

7% notes due 2011

 

$

500

 

$

500

 

5 3/8% notes due 2007

 

500

 

500

 

Commercial paper

 

184

 

185

 

Other

 

10

 

10

 

Subtotal

 

1,194

 

1,195

 

Unamortized debt discount

 

(5

)

(5

)

Total long-term debt

 

$

1,189

 

$

1,190

 

 

In addition to the information presented, CPChem had borrowings outstanding totaling $300 million at December 31, 2003 and $290 million at December 31, 2002 under a trade receivables securitization agreement.  These borrowings are classified as short-term and were secured by $459 million and $393 million of trade receivables, respectively.  The agreement allows CPChem to borrow up to $300 million for which CPChem grants a security interest in certain of its trade receivables as collateral for any amounts outstanding.  Borrowings under the agreement are reduced or security interests in new trade receivables are granted as the receivables are collected by CPChem.  The trade receivables securitization agreement expires on May 21, 2004.  CPChem intends to request an extension of the expiration date of the current agreement to May 2005.  The interest rate of borrowings outstanding under the agreement was 1.38% at December 31, 2003 and 1.40% at December 31, 2002, and averaged 1.21% in 2003, 1.78% in 2002 and 3.28% in 2001.  The trade receivables securitization program began in May 2001.  Proceeds from the initial borrowing were used to reduce outstanding commercial paper obligations.

 

In June 2002, Chevron Phillips Chemical Company LLC and its wholly-owned subsidiary, Chevron Phillips Chemical Company LP, jointly and severally issued $500 million of senior unsecured 5 3/8% notes (the “5 3/8% notes”) in a private placement.  The 5 3/8% notes mature in 2007 and interest is payable semiannually.  In March 2001, Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP jointly and severally issued $500 million of senior unsecured 7% notes (the “7% notes”) in a private placement.  These notes mature in 2011 and interest is also payable semiannually.  Both the 5 3/8% notes and the 7% notes contain certain covenants, such as limitations on liens, sale/leaseback transactions, sales of assets and business combinations, which CPChem does not consider to be restrictive to normal operations.  Proceeds from both debt issuances were used to retire a portion of outstanding commercial paper obligations and for general corporate purposes.  In addition, a portion of the proceeds from the 7% notes was used to repay notes payable to ChevronTexaco.

 

In accordance with obligations under the registration rights agreement entered into in connection with the issuances of the 5 3/8% notes and the 7% notes, Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP filed joint registration statements on Form S-4 with the SEC to register exchange notes that had terms substantially identical to the 5 3/8% notes and the 7% notes, except that the exchange notes are freely tradeable.  All of the 5 3/8% notes were tendered for registered exchange notes and substantially all of the 7% notes were also tendered.

 

50



 

Notes issued under CPChem’s commercial paper program are in the tier-2 commercial paper market with maturities of 90 days or less.  These commercial paper borrowings are classified as Long-Term Debt since CPChem’s intent is to refinance or replace the obligations on a long-term basis and CPChem has the option to extend the date of repayment by one year of any borrowings outstanding on August 26, 2004 under the 364-day credit agreement described below, which serves as backup committed credit.  The weighted average interest rate of commercial paper borrowings outstanding was 1.07% at December 31, 2003 and 1.45% at December 31, 2002, and averaged 1.24% in 2003, 2.20% in 2002 and 5.01% in 2001.

 

CPChem has a $400 million 364-day credit facility and a $400 million three-year credit facility with various banks that are used to provide backup committed credit for the commercial paper program.  The facilities expire on August 26, 2004 and August 28, 2005, respectively.  The 364-day credit facility provides that CPChem may, at its option, extend the date of repayment by one year of any borrowings outstanding on August 26, 2004 under the agreement.  The agreements contain covenants and events of default typical of bank revolving credit facilities, such as restrictions on liens.  The agreements also contain a provision requiring the maintenance of ownership of CPChem by ChevronTexaco and ConocoPhillips of at least 50% in the aggregate.  Provisions under these agreements are not considered restrictive to normal operations.  The rates of interest of both existing agreements vary, depending on market rates and CPChem’s long-term debt rating.  There were no borrowings outstanding under any of the current or prior credit agreements at December 31, 2003 or 2002, nor were there any borrowings under any of the credit facilities during 2003 or 2002.  CPChem borrowed funds for one day on September 12, 2001 under a $900 million credit agreement that existed at the time.  CPChem intends to replace the current 364-day credit agreement upon its expiration with a new credit facility and to replace the three-year credit facility with a new multi-year facility.

 

CPChem borrowed $50 million from ChevronTexaco in December 2000 and an additional $50 million in February 2001 under a $100 million credit agreement.  Both borrowings were repaid in March 2001 with a portion of the proceeds from the issuance of the 7% notes, and the credit agreement with ChevronTexaco was terminated.

 

CPChem is not aware of any conditions that exist as of the date of this report that would cause any of its debt obligations to be in or at risk of default.  In addition, CPChem does not have any debt obligations whose maturities would be accelerated as the result of a credit rating downgrade.

 

Note 10.    Members’ Preferred Interests

 

On July 1, 2002, CPChem sold $250 million of Members’ Preferred Interests, purchased 50% each by ChevronTexaco and ConocoPhillips.  Proceeds were used to retire a portion of outstanding commercial paper obligations.  Preferred distributions are cumulative at 9% per annum and are payable quarterly from cash earnings, as defined in CPChem’s Second Amended and Restated Limited Liability Company Agreement.  The securities have no stated maturity date and are redeemable quarterly, in increments of $25 million, if CPChem’s ratio of debt to total capitalization reaches a stated level.  The Members’ Preferred Interests are also redeemable at the sole option of CPChem.  There were no redemptions in 2003 or 2002, and no preferred distributions were paid through December 31, 2003.  Accrued preferred distributions payable totaled $34 million at December 31, 2003 (included in Other Current Liabilities) and $11 million at December 31, 2002 (included in Other Liabilities and Deferred Credits).

 

51



 

Note 11.    Guarantees, Commitments and Indemnifications

 

Guarantees

 

CPChem’s headquarters building is leased under a synthetic lease agreement entered into in 2002.  A synthetic lease is a lease that qualifies as an operating lease for financial accounting purposes and as a capital lease for tax accounting purposes.  The lease contains a fixed price purchase option and a residual guarantee.  The purchase option price was considered to be the fair market value of the building at the inception of the lease.  If CPChem does not exercise the purchase option upon the expiration of the lease in 2007, CPChem has an obligation to pay the lessor the shortfall, if any, in the proceeds realized from the sale of the building to a third party relative to the purchase option price, not to exceed $27 million.  CPChem is entitled to receive any proceeds from the sale of the building that are in excess of the purchase option price.  While it is not possible to predict with certainty the amount, if any, that CPChem would be required to pay or be entitled to receive should the building be sold to a third party upon the expiration of the lease, CPChem believes that the amount paid or received would not be material to consolidated results of operations, financial position or liquidity.

 

See Note 6 for a discussion of certain guarantees related to Q-Chem and Saudi Chevron Phillips.

 

Commitments

 

See Note 14 for a discussion of commitments under non-cancelable operating leases.

 

Indemnifications

 

As part of CPChem’s ongoing business operations and consistent with generally accepted and recognized industry practice, CPChem enters into numerous agreements with other parties which apportion future risks between the parties to the transaction or relationship governed by the agreements.  One method of apportioning risk is the inclusion of provisions requiring one party to indemnify the other party against losses that might be incurred in the future.  Many of CPChem’s agreements, including technology license agreements, contain indemnities that require CPChem to perform certain acts, such as defending certain licensees against patent infringement claims of others, as a result of the occurrence of a triggering event or condition.

 

The nature of these indemnity obligations are diverse and numerous and each has different terms, business purposes, and triggering events or conditions.  Consistent with customary business practice, any particular indemnity obligation incurred is the result of a negotiated transaction or contractual relationship for which CPChem has accepted a certain level of risk in return for a financial or other type of benefit.  In addition, the indemnities in each agreement vary widely in their definitions of both the triggering event and the resulting obligation, which is contingent upon that triggering event.

 

With regard to indemnifications, CPChem’s risk management philosophy is to limit risk in any transaction or relationship to the maximum extent reasonable in relation to commercial and other considerations.  Before accepting any indemnity obligation, consideration is given to, among other things, the remoteness of the possibility that the triggering event will occur, the potential costs to perform under any resulting indemnity obligation, possible actions to reduce the likelihood of a triggering event or to reduce the costs of performing under the indemnity obligation, whether CPChem is indemnified by an unrelated third party, insurance coverage that may be available to offset the cost of the indemnity obligation, and the benefits from the transaction or relationship.

 

52



 

Because many of CPChem’s indemnity obligations are not limited in duration or potential monetary exposure, CPChem cannot reasonably calculate the maximum potential amount of future payments that could possibly be paid under the indemnity obligations stemming from all of CPChem’s existing agreements.  In the case of all known contingencies, however, CPChem records an undiscounted liability when the loss is probable and the amount can be reasonably estimated.

 

CPChem is not aware of the occurrence of any triggering event or condition that would have a material adverse impact on consolidated results of operations, financial position or liquidity as a result of an indemnity obligation arising as a result of such triggering event or condition.

 

Note 12.    Contingencies

 

In the case of all known contingencies, CPChem records an undiscounted liability when the loss is probable and the amount can be reasonably estimated.  These liabilities are not reduced for potential insurance recoveries.  If applicable, undiscounted receivables are recorded for probable insurance or other third-party recoveries.  Based on currently available information, CPChem believes it is remote that future costs related to known contingent liabilities will exceed current accruals by an amount that would have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

As facts concerning contingencies become known, CPChem reassesses its position with respect to accrued liabilities and other potential exposures.  Estimates that are particularly sensitive to future change include legal matters and contingent liabilities for environmental remediation.  Estimated future environmental remediation costs are subject to change due to such factors as the unknown magnitude of cleanup costs, prospective changes in laws and regulations, the unknown timing and extent of remedial actions that may be required and the determination of CPChem’s liability in proportion to other responsible parties.  Estimated future costs related to legal matters are subject to change as events occur and as additional information becomes available during administrative and litigation processes.

 

CPChem is a party to a number of legal proceedings that arose in the ordinary course of business for which, in many instances, no provision has been made in the financial statements.  While the final outcome of these proceedings cannot be predicted with certainty, CPChem believes that none of these proceedings, when resolved, will have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

Electricity Deregulation

 

Legislation for electricity deregulation for the ERCOT (Electricity Reliability Council of Texas) area of Texas was enacted in 1999, which provided retail electricity customers a choice in selecting electricity providers effective January 1, 2002.  This legislation also allows the utilities to request, from the Public Utility Council of Texas (the “PUCT”), reimbursement for the cost of certain stranded assets, environmental expenditures and other costs.  Certain utilities are scheduled to file claims in 2004 for reimbursement of such stranded costs.  If some or all of the utilities’ claims for reimbursement are approved by the PUCT, CPChem will be one of the thousands of ratepayers in the respective utilities’ service areas who would receive a monthly charge added to its electricity costs over an extended period of time to pay for such reimbursement.  Depending upon the amount of the claims that are approved by the PUCT, the cumulative amount of charges added to the electricity bills of certain of CPChem’s facilities over that period of time could be substantial.  However, it is currently anticipated that the amount of additional monthly costs that are ultimately charged to CPChem will not have a material adverse effect on consolidated results of operations, financial position or liquidity of CPChem.

 

53



 

Note 13.    Credit Risk

 

Financial instruments that potentially subject CPChem to concentrations of credit risk consist primarily of cash equivalents and trade receivables.  Cash equivalents are comprised of bank accounts and short-term investments with several financial institutions that have high credit ratings.  CPChem’s policy for short-term investments both diversifies and limits its exposure to credit risk.  Trade receivables are dispersed among a broad customer base, both domestic and foreign, which results in limited concentrations of credit risk.  CPChem also maintains and follows credit policies and procedures that minimize credit risk and exposures.  Letters of credit are utilized when customer financial strength is considered insufficient.

 

Note 14.    Operating Leases

 

CPChem leases tank and hopper rail cars, office buildings and other facilities and equipment.  Total operating lease rental charges were $44 million in 2003, $48 million in 2002 and $62 million in 2001.  Aggregate future minimum lease payments under non-cancelable leases at December 31, 2003 totaled $27 million, $25 million, $21 million, $50 million and $16 million in the years 2004 through 2008, respectively, and $81 million thereafter.  Included in aggregate minimum lease payments in 2007 is CPChem’s maximum exposure of $27 million under the contingent obligation associated with the lease agreement for CPChem’s headquarters building.

 

Note 15.    Benefit Plans

 

The majority of CPChem employees are former employees of ChevronTexaco or ConocoPhillips.  Certain CPChem benefit plans provide that employees who were former employees of ChevronTexaco or ConocoPhillips receive enhanced benefits, including credit for service while employees of ChevronTexaco or ConocoPhillips.

 

Pension and Other Postretirement Health Care

 

CPChem’s retirement plan is a defined benefit plan that covers most U.S.-based employees.  Eligible employees automatically participate in the plan and begin accruing benefits from January 1, 2001 or their first day of employment if employed after that date.  Eligible employees become fully vested in their retirement benefits after five years of service with CPChem, including prior service with ChevronTexaco or ConocoPhillips or their affiliates.  Retirement benefits are based on two types of credits: a career average pay benefit and a variable annuity account benefit.  Both benefits are based on an employee’s compensation over the years and the number of years that an employee is qualified to receive benefit credits.  Pension costs are accrued and charged to expense on a current basis.

 

CPChem also offers health care benefits to eligible employees, mostly U.S.-based, upon their retirement.  A retiree flexible spending account is established by CPChem for eligible retirees and is established by CPChem at the time of retirement based on years of service times a fixed dollar amount and marital status.  Retirees may use funds in their account to purchase medical and/or dental coverage from CPChem or from private health care plans, or to pay eligible out-of-pocket health care expenses.  Retirees’ flexible spending accounts earn interest upon inception at market-based rates.  Any changes in future health care cost rates for retirees would not impact future CPChem earnings as health care benefits for retirees are solely based on years of service and marital status.

 

A January 1 measurement date is used in the determination of pension and other postretirement net periodic benefit costs.  A December 31 measurement date is used in the determination of pension and other postretirement benefit obligations and plan assets.

 

Included in the pension plan tables presented is an unfunded supplemental retirement plan covering key executives.  The purpose of the plan is to provide compensating benefits to those

 

54



 

employees affected by federally-mandated limits on eligible compensation levels contained in CPChem’s normal retirement plan.  The benefit obligation associated with this plan was $17 million at December 31, 2003 and $5 million at December 31, 2002.  Also included are separate pension plans for employees of the Puerto Rico and Belgium facilities, and employees of certain bargaining units within the Performance Pipe division of CPChem.

 

Net periodic benefit costs for pension and other postretirement benefits included the following:

 

 

 

Pension Benefits

 

Other Benefits

 

Millions

 

2003

 

2002

 

2001

 

2003

 

2002

 

2001

 

Service cost benefits earned during the year

 

$

21

 

$

18

 

$

16

 

$

3

 

$

2

 

$

2

 

Interest cost on projected benefit obligations

 

17

 

16

 

14

 

5

 

4

 

3

 

Expected return on plan assets

 

(9

)

(4

)

(4

)

 

 

 

Amortization of prior service costs

 

12

 

12

 

12

 

3

 

3

 

3

 

Net actuarial gain

 

1

 

(3

)

(1

)

1

 

 

 

Plan amendment

 

 

6

 

 

 

 

 

Net periodic benefit cost

 

$

42

 

$

45

 

$

37

 

$

12

 

$

9

 

$

8

 

 

The pension and other postretirement benefit plans’ funded status and related amounts follow:

 

 

 

December 31, 2003

 

December 31, 2002

 

Millions

 

Pension
Benefits

 

Other
Benefits

 

Pension
Benefits

 

Other
Benefits

 

Change in Benefit Obligation

 

 

 

 

 

 

 

 

 

Benefit obligation at beginning of year

 

$

271

 

$

62

 

$

219

 

$

51

 

Service cost

 

21

 

3

 

18

 

2

 

Interest cost

 

17

 

5

 

16

 

4

 

Actuarial loss

 

17

 

6

 

25

 

6

 

Foreign currency exchange loss

 

2

 

 

1

 

 

Benefits paid

 

(7

)

(1

)

(12

)

(1

)

Curtailment loss

 

 

 

(1

)

 

Plan amendment

 

 

 

5

 

 

Benefit obligation at end of year

 

321

 

75

 

271

 

62

 

Change in Plan Assets

 

 

 

 

 

 

 

 

 

Fair value of plan assets at beginning of year

 

101

 

 

64

 

 

Actual return on plan assets

 

20

 

 

(5

)

 

Employer contributions

 

34

 

13

 

52

 

1

 

Foreign currency exchange gain

 

3

 

 

2

 

 

Benefits paid

 

(7

)

(1

)

(12

)

(1

)

Fair value of plan assets at end of year

 

151

 

12

 

101

 

 

Funded Status of Plan

 

 

 

 

 

 

 

 

 

Excess obligation

 

(170

)

(63

)

(170

)

(62

)

Unrecognized net actuarial loss

 

42

 

13

 

35

 

8

 

Unrecognized transition obligation

 

1

 

 

1

 

 

Unrecognized prior service cost

 

117

 

34

 

129

 

37

 

Total recognized

 

$

(10

)

$

(16

)

$

(5

)

$

(17

)

 

 

 

 

 

 

 

 

 

 

Components of Total Recognized

 

 

 

 

 

 

 

 

 

Intangible asset

 

$

24

 

$

 

$

35

 

$

 

Accrued pension liability

 

(34

)

(16

)

(40

)

(17

)

Total recognized

 

$

(10

)

$

(16

)

$

(5

)

$

(17

)

 

55



 

CPChem expects to fund approximately $39 million to its pension plans and $10 million to its other postretirement benefits plans in 2004.

 

The accumulated benefit obligation for all pension plans was $180 million at December 31, 2003 and $135 million at December 31, 2002.  Certain information for pension plans with accumulated benefit obligations in excess of plan assets follows:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

Projected benefit obligation

 

$

300

 

$

253

 

Accumulated benefit obligation

 

165

 

124

 

Fair value of plan assets

 

133

 

87

 

 

CPChems investment strategy with respect to pension plan assets is to maintain a diversified portfolio of domestic and international equities, fixed income securities, real estate-backed securities and cash equivalents.  Target asset allocations are chosen based on an analysis of the historical returns and volatilities of various asset classes.  The plan investments are rebalanced periodically to maintain the target asset allocation.  Rates of return for the investment funds comprising each asset class are monitored quarterly against benchmarks and peer fund results.

 

Asset allocations for CPChem’s pension plans, along with target allocations for 2004, follow:

 

 

 

Target
Allocation

 

Plan Assets
at December 31,

 

Category

 

2004

 

2003

 

2002

 

Equity

 

50

%

45

%

32

%

Debt

 

40

%

36

%

36

%

Real estate

 

5

%

8

%

5

%

Other

 

5

%

11

%

27

%

Total

 

100

%

100

%

100

%

 

Weighted average rate assumptions used in determining estimated benefit obligations were as follows:

 

 

 

December 31, 2003

 

December 31, 2002

 

 

 

Pension
Benefits

 

Other
Benefits

 

Pension
Benefits

 

Other
Benefits

 

 

 

 

 

 

 

 

 

 

 

Discount rate

 

6.0

%

6.0

%

6.5

%

6.5

%

Expected return on plan assets

 

8.0

 

 

8.0

 

 

Rate of increase in compensation levels

 

4.0

 

 

4.0

 

 

 

Weighted average rate assumptions used in determining periodic benefit costs for pension and other postretirement benefits follow:

 

 

 

2003

 

2002

 

2001

 

 

 

Pension
Benefits

 

Other
Benefits

 

Pension
Benefits

 

Other
Benefits

 

Pension
Benefits

 

Other
Benefits

 

Discount rate

 

6.5

%

6.5

%

7.3

%

7.3

%

7.5

%

7.5

%

Expected return on plan assets

 

8.0

 

 

8.0

 

 

10.0

 

 

Rate of increase in compensation levels

 

4.0

 

 

4.0

 

 

4.0

 

 

 

56



 

The long-term rates of return on pension assets were developed through, among other things, analysis of historical market returns for the plans’ investment classes and current market conditions.

 

The determination of CPChem’s projected benefit obligations for its pension plans affects the amounts of related expense recorded in the current period and also impacts the level and timing of contributions into the plans.  Due to the specialized nature of these calculations, CPChem utilizes outside actuarial firms to assist in the calculation of these obligations.  An actuarial determination of projected benefit obligations and company contribution requirements involves significant estimates regarding future unknown events, which include estimated future rates of return on pension plan assets, discount rates applied to pension plan obligations, estimated employee retirement dates and salary levels at retirement, and mortality rates.  Estimates of these future unknown events are judgmentally determined based on factors such as, among other things, historical returns on pension plan assets and outside actuarial advice.  However, a 1% decrease in the estimated future returns on pension plan assets or a 1% decrease in the discount rates applied to pension plans obligations would not have a material adverse effect on consolidated results of operations, financial position or liquidity.

 

Contribution Plans

 

Defined contribution plans are available for most employees, whereby CPChem matches a percentage of the employee’s contribution.  CPChem’s contributions to the plans are expensed and funded on a current basis, and totaled $13 million in each of the years 2003, 2002 and 2001.

 

Stock-Based Compensation

 

CPChem currently does not utilize any stock-based employee compensation plans, as defined in SFAS No. 123, “Accounting for Stock-Based Compensation.”

 

Termination Benefits

 

In 2001, termination benefit costs totaling $7 million were recorded to Selling, General and Administrative (SG&A) expense and costs totaling $1 million were recorded to Cost of Goods Sold.  Termination benefit costs totaling $12 million in 2003 were recorded to SG&A.  The announced workforce reductions affected 242 employees at various locations in 2001 and 196 employees at various locations in 2003.  Termination benefit costs payable follows:

 

 

 

Millions

 

December 31, 2000

 

$

 

Additions

 

8

 

Payments

 

(2

)

December 31, 2001

 

6

 

Additions

 

 

Payments

 

(6

)

December 31, 2002

 

 

Additions

 

12

 

Payments

 

(4

)

December 31, 2003

 

$

8

 

 

57



 

Note 16.    Taxes

 

CPChem is treated as a flow-through entity for federal income tax and for most state income tax purposes, whereby each member is taxable on its respective share of income and loss.  However, CPChem is directly liable for federal and state income taxes and franchise taxes on certain separate legal entities and for any foreign taxes incurred.  CPChem has a U.S. subsidiary operating in Puerto Rico that is subject to U.S. federal income tax, but has been granted an exemption from certain Puerto Rico taxes, including income taxes.  All Puerto Rico tax exemptions related to this subsidiary expire in 2017.  Limited tax incentives, in the form of reduced income tax rates, also exist in South Korea, China, Singapore, Saudi Arabia and Qatar.  CPChem is subject to state income tax in certain jurisdictions.

 

The components of income (loss) before taxes follow:

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Domestic

 

$

(98

)

$

(138

)

$

(496

)

Foreign

 

110

 

114

 

65

 

Total income (loss) before taxes

 

$

12

 

$

(24

)

$

(431

)

 

The components of income tax expense follow:

 

 

 

Years ended December 31,

 

Millions

 

2003

 

2002

 

2001

 

Federal

 

 

 

 

 

 

 

Current

 

$

 

$

(1

)

$

 

Deferred

 

 

 

44

 

State – current

 

 

1

 

 

Foreign – current

 

5

 

6

 

5

 

Total income tax expense

 

$

5

 

$

6

 

$

49

 

 

Deferred income tax assets and liabilities follow:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

Deferred income tax assets – federal

 

$

190

 

$

181

 

Valuation allowance

 

(190

)

(181

)

Total

 

 

 

Deferred income tax liabilities – foreign

 

(1

)

(2

)

Net deferred income tax assets (liabilities)

 

$

(1

)

$

(2

)

 

At December 31, 2003 and 2002, the deferred tax assets of CPChem’s Puerto Rico subsidiary were fully offset by valuation allowances.  A valuation allowance was initially established in 2000 to reduce the deferred tax assets of the subsidiary’s net operating loss carryforwards and tax depreciation differences to amounts that would more likely than not be realized at that time.  The valuation allowance was subsequently increased during 2001 so that the subsidiary’s total deferred tax assets were fully offset by valuation allowances.  Approximately $44 million of this increase related to the deferred tax asset balance at December 31, 2000.  The increase in 2001, charged to income tax expense, was necessitated, in part, by the ConocoPhillips merger with Tosco Corporation in September 2001, which triggered regulatory limitations on the future utilization of the Puerto Rico subsidiary’s pre-merger net operating losses.  The valuation allowance was also increased in 2001 as a result of a change in the outlook for future margin conditions at that time.

 

58



 

In 2002, the valuation allowance was increased to $181 million, and in 2003 was increased to $190 million, primarily to offset recognition of tax benefits associated with continued losses. Uncertainties that may affect the realization of these assets include tax law changes and the future profitability of operations.

 

Net deferred income tax assets and liabilities related to the following:

 

 

 

December 31,

 

Millions

 

2003

 

2002

 

Deferred income tax assets

 

 

 

 

 

Loss carryforward (expires 2011-2021)

 

$

162

 

$

144

 

Depreciation and amortization

 

23

 

31

 

Other

 

5

 

6

 

Gross deferred income tax assets

 

190

 

181

 

Valuation allowance

 

(190

)

(181

)

Deferred income tax assets

 

 

 

Deferred tax liabilities – foreign

 

(1

)

(2

)

Net deferred income tax assets (liabilities)

 

$

(1

)

$

(2

)

 

Note 17.    Segment and Geographic Information

 

CPChem’s reporting structure is based on the grouping of similar products, resulting in three operating segments – Olefins & Polyolefins (O&P), Aromatics & Styrenics (A&S), and Specialty Products.

 

Olefins & Polyolefins – This segment gathers, buys, sells and fractionates natural gas liquids, and manufactures and markets olefin products such as ethylene and propylene.  This segment also manufactures and markets alpha olefins and polyolefin products such as normal alpha olefins, polyethylene, polypropylene and polyethylene pipe.  CPChem has five olefin and polyolefin production facilities located in Texas.  CPChem also has nine domestic pipe facilities and one in Mexico, and one domestic pipe fittings facility.  In addition, CPChem owns interests in a polypropylene facility located at the Pasadena Plastics Complex in Texas, a high-density polyethylene plant located at CPChem’s Cedar Bayou facility in Texas, an ethylene, polyethylene and 1-hexene facility in Qatar, and polyethylene facilities in Singapore and China.

 

Aromatics & Styrenics – This segment manufactures and markets aromatics products such as benzene, styrene, paraxylene, cyclohexane and cumene.  This segment also manufactures and markets polystyrene and styrene-butadiene copolymers sold under the trademark K-Resin®.  Production facilities are located in Mississippi, Louisiana, Texas, Ohio, Puerto Rico and China.  CPChem also owns an equity interest in an aromatics facility in Saudi Arabia and in a K-Resin® SBC facility in South Korea.

 

Specialty Products – This segment manufactures and markets a variety of specialty chemical products, including organosulfur chemicals and high-performance polyphenylene sulfide polymers and compounds sold under the trademark Ryton®.  Production facilities are located in Texas, Belgium and Singapore.

 

“Corporate and Other” (Other) includes items not directly attributable to CPChem’s operating segments.  Interest expense and income are generally retained within Corporate, as are charges related to domestic workforce reductions.

 

Financial information follows.  Inter-segment transactions are billed at prevailing market rates.

 

59



 

Millions

 

O&P

 

A&S

 

Specialty
Products

 

Other and
Eliminations

 

Consolidated

 

Year ended December 31, 2003

 

 

 

 

 

 

 

 

 

 

 

Net sales – external

 

$

4,079

 

$

2,437

 

$

391

 

$

 

$

6,907

 

Net sales – inter-segment

 

272

 

144

 

1

 

(417

)

 

Equity in income (loss) of affiliates

 

(14

)

55

 

 

 

41

 

Other income

 

53

 

12

 

5

 

 

70

(a)

Total revenue

 

4,390

 

2,648

 

397

 

(417

)

7,018

 

Operating and selling costs

 

4,167

 

2,528

 

342

 

(393

)

6,644

(b)

Depreciation and amortization

 

182

 

93

 

21

 

2

 

298

(c)

Income (loss) before interest & taxes

 

41

 

27

 

34

 

(26

)

76

 

Interest income (expense), net

 

6

 

1

 

 

(71

)

(64

)

Income tax benefit (expense)

 

 

 

(5

)

 

(5

)

Net income (loss)

 

47

 

28

 

29

 

(97

)

7

 

Distributions on members’
preferred interests

 

 

 

 

(23

)

(23

)

Income (loss) attributed to
members’ interests

 

$

47

 

$

28

 

$

29

 

$

(120

)

$

(16

)

 

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2002

 

 

 

 

 

 

 

 

 

 

 

Net sales – external

 

$

3,211

 

$

1,825

 

$

353

 

$

 

$

5,389

 

Net sales – inter-segment

 

263

 

124

 

1

 

(388

)

 

Equity in income (loss) of affiliates

 

(10

)

32

 

 

 

22

 

Other income

 

39

 

22

 

1

 

 

62

(d)

Total revenue

 

3,503

 

2,003

 

355

 

(388

)

5,473

 

Operating and selling costs

 

3,284

 

1,926

 

296

 

(365

)

5,141

(e)

Depreciation and amortization

 

180

 

90

 

19

 

2

 

291

(f)

Asset impairments

 

6

 

 

 

 

6

(g)

Income (loss) before interest & taxes

 

33

 

(13

)

40

 

(25

)

35

 

Interest income (expense), net

 

5

 

1

 

 

(65

)

(59

)

Income tax benefit (expense)

 

2

 

(1

)

(7

)

 

(6

)

Net income (loss)

 

40

 

(13

)

33

 

(90

)

(30

)

Distributions on members’
preferred interests

 

 

 

 

(11

)

(11

)

Income (loss) attributed to
members’ interests

 

$

40

 

$

(13

)

$

33

 

$

(101

)

$

(41

)

 

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2001

 

 

 

 

 

 

 

 

 

 

 

Net sales – external

 

$

3,793

 

$

1,708

 

$

370

 

$

 

$

5,871

 

Net sales – inter-segment

 

204

 

137

 

1

 

(342

)

 

Equity in income (loss) of affiliates

 

(76

)

11

 

 

 

(65

)(h)

Other income

 

40

 

160

 

4

 

 

204

(i)

Total revenue

 

3,961

 

2,016

 

375

 

(342

)

6,010

 

Operating and selling costs

 

3,863

 

2,047

 

326

 

(315

)

5,921

(j)

Depreciation and amortization

 

262

 

99

 

18

 

2

 

381

(k)

Asset impairments

 

2

 

42

 

 

 

44

(l)

Income (loss) before interest & taxes

 

(166

)

(172

)

31

 

(29

)

(336

)

Interest income (expense), net

 

 

3

 

 

(98

)

(95

)

Income tax benefit (expense)

 

1

 

(44

)

(6

)

 

(49

)(m)

Net income (loss)

 

$

(165

)

$

(213

)

$

25

 

$

(127

)

$

(480

)

 

60



 

The following charges or benefits were related to items such as assets retirements and plant closures, asset impairments, business interruption and property casualty insurance claim settlements, employee severance costs, pension plan curtailments and other items of that nature.

 

(a)          Includes a $10 million benefit related to a sales and use tax audit - $7 million in O&P and $3 million in Specialty Products.

(b)         Includes $27 million of charges, mostly related to legal settlements and accruals, and employee severance costs - $16 million in O&P, $10 million in Other and $1 million in Specialty Products.

(c)          Includes $19 million in asset retirements and plant closures - $10 million in A&S and $9 million in O&P.

(d)         Includes $9 million of benefits in A&S related to business interruption and property casualty insurance claim settlements.

(e)          Includes $6 million of net charges, primarily related to a pension curtailment charge in A&S.  Also includes a benefit for the reversal of certain customer claim accruals, offset by the write-off of two technology projects in O&P.

(f)            Includes $28 million of net charges related to asset retirements - $21 million in A&S and $7 million in O&P.

(g)         Includes a $5 million charge related to a polyethylene pipe facility (O&P).

(h)         Includes $43 million of net charges, mostly CPChem’s share (O&P) of an impairment charge recorded by an equity affiliate.

(i)             Includes $117 million of net benefits, primarily a $113 million net benefit recorded in connection with the settlement of a business interruption insurance claim ($110 million in A&S and $3 million in Specialty Products).

(j)             Includes $72 million of various net charges - $30 million in O&P, $34 million in A&S and $8 million in Other.

(k)          Includes $111 million of net charges, primarily accelerated depreciation and asset retirements totaling $86 million in O&P and $24 million in A&S.

(l)             The $44 million impairment charge relates mostly to Puerto Rico assets.

(m)       Includes a $44 million charge for an increase in the valuation allowance for deferred tax assets in A&S.

 

Millions

 

O&P

 

A&S

 

Specialty
Products

 

Other

 

Consolidated

 

Investments/advances to affiliates

 

 

 

 

 

 

 

 

 

 

 

December 31, 2003

 

$

418

 

$

255

 

$

 

$

 

$

673

 

December 31, 2002

 

322

 

193

 

 

 

515

 

 

 

 

 

 

 

 

 

 

 

 

 

Total assets

 

 

 

 

 

 

 

 

 

 

 

December 31, 2003

 

3,746

 

1,849

 

496

 

151

 

6,242

 

December 31, 2002

 

3,620

 

1,815

 

468

 

206

 

6,109

 

 

 

 

 

 

 

 

 

 

 

 

 

Capital and investment expenditures*

 

 

 

 

 

 

 

 

 

 

 

Year ended December 31, 2003

 

127

 

73

 

17

 

6

 

223

 

Year ended December 31, 2002

 

179

 

103

 

20

 

12

 

314

 

Year ended December 31, 2001

 

134

 

121

 

17

 

19

 

291

 

 


* Excludes investments in and advances to Q-Chem of $103 million in 2003 and $210 million in 2002.

 

61



 

Geographic information was as follows.  Net sales were determined based on location of the operation generating the sale.

 

Millions

 

United
States

 

Foreign
Countries

 

Total

 

Net sales - external

 

 

 

 

 

 

 

Year ended December 31, 2003

 

$

5,821

 

$

1,086

 

$

6,907

 

Year ended December 31, 2002

 

4,675

 

714

 

5,389

 

Year ended December 31, 2001

 

5,307

 

564

 

5,871

 

 

 

 

 

 

 

 

 

Investments in and advances to affiliates

 

 

 

 

 

 

 

December 31, 2003

 

53

 

620

 

673

 

December 31, 2002

 

49

 

466

 

515

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

 

 

 

 

 

 

December 31, 2003

 

3,699

 

165

 

3,864

 

December 31, 2002

 

3,812

 

138

 

3,950

 

 

Foreign currency transaction gains (losses) were $5 million in 2003, $7 million in 2002 and $(2) million in 2001.

 

Note 18.    Fair Values of Financial Instruments

 

The carrying amounts of cash and cash equivalents, trade and affiliated receivables, and trade and affiliated payables approximate fair values.  The carrying amount of secured borrowings outstanding also approximates fair value due to the short-term nature of the borrowings.  The carrying amount of commercial paper outstanding also approximates fair value due to the variable interest rate feature.  The carrying amount of other long-term debt outstanding was $1.005 billion at both December 31, 2003 and December 31, 2002, with fair values of $1.096 billion and $1.092 billion, respectively, based on quoted market prices.

 

62



 

Note 19.    Consolidating Financial Statements

 

Consolidating financial statements follow.  This information is presented in accordance with the SEC’s rules and regulations as they relate to the debt jointly and severally issued by Chevron Phillips Chemical Company LLC (the “LLC”) and Chevron Phillips Chemical Company LP (the “LP”).  See Note 9 for further discussion.

 

The LLC is the non-operating parent holding company.  The LP is the primary U.S. operating company.  “Other Entities” is principally comprised of foreign operations and the holding companies that have direct ownership of the LP.  These consolidating financial statements were prepared using the equity method of accounting for investments.

 

Chevron Phillips Chemical Company LLC
Consolidating Statement of Operations
For the Year ended December 31, 2003

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Revenue

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

6,103

 

$

1,247

 

$

(443

)

$

6,907

 

Equity in income of affiliates

 

86

 

7

 

14

 

(66

)

41

 

Other income

 

 

77

 

75

 

(82

)

70

 

Total revenue

 

86

 

6,187

 

1,336

 

(591

)

7,018

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs and Expenses

 

 

 

 

 

 

 

 

 

 

 

Cost of goods sold

 

 

5,695

 

1,152

 

(408

)

6,439

 

Selling, general and administrative

 

 

472

 

93

 

(117

)

448

 

Research and development

 

 

55

 

 

 

55

 

Total costs and expenses

 

 

6,222

 

1,245

 

(525

)

6,942

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Interest & Taxes

 

86

 

(35

)

91

 

(66

)

76

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest income

 

 

14

 

9

 

(15

)

8

 

Interest expense

 

(79

)

(1

)

(7

)

15

 

(72

)

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Taxes

 

7

 

(22

)

93

 

(66

)

12

 

 

 

 

 

 

 

 

 

 

 

 

 

Income taxes

 

 

 

(5

)

 

(5

)

 

 

 

 

 

 

 

 

 

 

 

 

Net Income (Loss)

 

7

 

(22

)

88

 

(66

)

7

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions on members’ preferred interests

 

(23

)

 

 

 

(23

)

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Attributed to Members’ Interests

 

$

(16

)

$

(22

)

$

88

 

$

(66

)

$

(16

)

 

63



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Statement of Operations

For the Year ended December 31, 2002

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Revenue

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

4,830

 

$

855

 

$

(296

)

$

5,389

 

Equity in income (loss) of affiliates

 

45

 

(17

)

(43

)

37

 

22

 

Other income

 

 

102

 

111

 

(151

)

62

 

Total revenue

 

45

 

4,915

 

923

 

(410

)

5,473

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs and Expenses

 

 

 

 

 

 

 

 

 

 

 

Cost of goods sold

 

 

4,487

 

771

 

(272

)

4,986

 

Selling, general and administrative

 

 

465

 

109

 

(175

)

399

 

Asset impairments

 

 

5

 

1

 

 

6

 

Research and development

 

 

47

 

 

 

47

 

Total costs and expenses

 

 

5,004

 

881

 

(447

)

5,438

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Interest & Taxes

 

45

 

(89

)

42

 

37

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

Interest income

 

 

19

 

5

 

(17

)

7

 

Interest expense

 

(75

)

(1

)

(7

)

17

 

(66

)

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Taxes

 

(30

)

(71

)

40

 

37

 

(24

)

 

 

 

 

 

 

 

 

 

 

 

 

Income taxes

 

 

(1

)

(5

)

 

(6

)

 

 

 

 

 

 

 

 

 

 

 

 

Net Income (Loss)

 

(30

)

(72

)

35

 

37

 

(30

)

 

 

 

 

 

 

 

 

 

 

 

 

Distributions on members’ preferred interests

 

(11

)

 

 

 

(11

)

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Attributed to Members’ Interests

 

$

(41

)

$

(72

)

$

35

 

$

37

 

$

(41

)

 

64



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Statement of Operations

For the Year ended December 31, 2001

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Revenue

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

$

 

$

5,583

 

$

1,086

 

$

(798

)

$

5,871

 

Equity in income (loss) of affiliates

 

(385

)

(44

)

(339

)

703

 

(65

)

Other income

 

 

256

 

62

 

(114

)

204

 

Total revenue

 

(385

)

5,795

 

809

 

(209

)

6,010

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs and Expenses

 

 

 

 

 

 

 

 

 

 

 

Cost of goods sold

 

 

5,495

 

1,029

 

(791

)

5,733

 

Selling, general and administrative

 

 

581

 

49

 

(121

)

509

 

Asset impairments

 

 

 

44

 

 

44

 

Research and development

 

 

60

 

 

 

60

 

Total costs and expenses

 

 

6,136

 

1,122

 

(912

)

6,346

 

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Interest & Taxes

 

(385

)

(341

)

(313

)

703

 

(336

)

 

 

 

 

 

 

 

 

 

 

 

 

Interest income

 

2

 

4

 

5

 

(2

)

9

 

Interest expense

 

(97

)

(3

)

(6

)

2

 

(104

)

 

 

 

 

 

 

 

 

 

 

 

 

Income (Loss) Before Taxes

 

(480

)

(340

)

(314

)

703

 

(431

)

 

 

 

 

 

 

 

 

 

 

 

 

Income taxes

 

 

(1

)

(48

)

 

(49

)

 

 

 

 

 

 

 

 

 

 

 

 

Net Income (Loss)

 

$

(480

)

$

(341

)

$

(362

)

$

703

 

$

(480

)

 

65



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Balance Sheet

December 31, 2003

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Current assets

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

 

$

12

 

$

31

 

$

 

$

43

 

Accounts receivable, net

 

203

 

436

 

698

 

(475

)

862

 

Inventories

 

 

565

 

135

 

 

700

 

Other current assets

 

1

 

24

 

6

 

 

31

 

Total current assets

 

204

 

1,037

 

870

 

(475

)

1,636

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

 

3,538

 

326

 

 

3,864

 

Investments in and advances to affiliates

 

5,841

 

66

 

5,402

 

(10,636

)

673

 

Other assets and deferred charges

 

22

 

1,156

 

26

 

(1,135

)

69

 

Total Assets

 

$

6,067

 

$

5,797

 

$

6,624

 

$

(12,246

)

$

6,242

 

 

 

 

 

 

 

 

 

 

 

 

 

Current liabilities

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

10

 

$

755

 

$

377

 

$

(475

)

$

667

 

Secured borrowings and other debt

 

 

1

 

313

 

 

314

 

Other current liabilities

 

45

 

141

 

17

 

 

203

 

Total current liabilities

 

55

 

897

 

707

 

(475

)

1,184

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

1,179

 

10

 

 

 

1,189

 

Other liabilities and deferred credits

 

1,105

 

108

 

31

 

(1,135

)

109

 

Total liabilities

 

2,339

 

1,015

 

738

 

(1,610

)

2,482

 

 

 

 

 

 

 

 

 

 

 

 

 

Members’ preferred interests

 

250

 

 

 

 

250

 

Members’ capital

 

3,478

 

4,782

 

5,854

 

(10,636

)

3,478

 

Accumulated other comprehensive
income (loss)

 

 

 

32

 

 

32

 

Total Liabilities and Members’ Equity

 

$

6,067

 

$

5,797

 

$

6,624

 

$

(12,246

)

$

6,242

 

 

66



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Balance Sheet

December 31, 2002

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Current assets

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

 

$

9

 

$

30

 

$

 

$

39

 

Accounts receivable, net

 

232

 

370

 

636

 

(441

)

797

 

Inventories

 

 

593

 

109

 

 

702

 

Other current assets

 

2

 

18

 

3

 

 

23

 

Total current assets

 

234

 

990

 

778

 

(441

)

1,561

 

 

 

 

 

 

 

 

 

 

 

 

 

Property, plant and equipment, net

 

 

3,659

 

291

 

 

3,950

 

Investments in and advances to affiliates

 

5,688

 

71

 

5,216

 

(10,460

)

515

 

Other assets and deferred charges

 

23

 

995

 

22

 

(957

)

83

 

Total Assets

 

$

5,945

 

$

5,715

 

$

6,307

 

$

(11,858

)

$

6,109

 

 

 

 

 

 

 

 

 

 

 

 

 

Current liabilities

 

 

 

 

 

 

 

 

 

 

 

Accounts payable

 

$

57

 

$

727

 

$

253

 

$

(441

)

$

596

 

Secured borrowings and other debt

 

 

1

 

293

 

 

294

 

Other current liabilities

 

12

 

134

 

15

 

 

161

 

Total current liabilities

 

69

 

862

 

561

 

(441

)

1,051

 

 

 

 

 

 

 

 

 

 

 

 

 

Long-term debt

 

1,180

 

10

 

 

 

1,190

 

Other liabilities and deferred credits

 

952

 

93

 

29

 

(957

)

117

 

Total liabilities

 

2,201

 

965

 

590

 

(1,398

)

2,358

 

 

 

 

 

 

 

 

 

 

 

 

 

Members’ preferred interests

 

250

 

 

 

 

250

 

Members’ capital

 

3,494

 

4,750

 

5,710

 

(10,460

)

3,494

 

Accumulated other comprehensive
income (loss)

 

 

 

7

 

 

7

 

Total Liabilities and Members’ Equity

 

$

5,945

 

$

5,715

 

$

6,307

 

$

(11,858

)

$

6,109

 

 

67



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Statement of Cash Flows

For the Year ended December 31, 2003

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Cash Flows From Operating Activities

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

7

 

$

(22

)

$

88

 

$

(66

)

$

7

 

Adjustments to reconcile net income (loss) to net cash flows provided by operating activities

 

 

 

 

 

 

 

 

 

 

 

Depreciation, amortization and retirements

 

 

281

 

17

 

 

298

 

Undistributed equity in losses (income) of affiliates, net

 

(79

)

(7

)

(1

)

59

 

(28

)

Changes in operating working capital

 

(3

)

65

 

(76

)

 

(14

)

Other operating cash flow activity

 

163

 

(145

)

(1

)

 

17

 

Net cash flows provided by
operating activities

 

88

 

172

 

27

 

(7

)

280

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Investing Activities

 

 

 

 

 

 

 

 

 

 

 

Capital and investment expenditures

 

 

(169

)

(54

)

 

(223

)

Investments in and advances to Qatar Chemical Company Ltd. (Q-Chem)

 

 

 

(103

)

 

(103

)

Decrease (increase) in other investments

 

(119

)

1

 

 

119

 

1

 

Net cash flows used in
investing activities

 

(119

)

(168

)

(157

)

119

 

(325

)

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Financing Activities

 

 

 

 

 

 

 

 

 

 

 

Decrease in commercial paper, net

 

(1

)

 

 

 

(1

)

Increase in secured borrowings, net

 

 

 

10

 

 

10

 

Increase (decrease) in other debt, net

 

 

(1

)

9

 

 

8

 

Contributions from parents/members, net

 

32

 

 

112

 

(112

)

32

 

Net cash flows provided by (used in) financing activities

 

31

 

(1

)

131

 

(112

)

49

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Increase in Cash and Cash Equivalents

 

 

3

 

1

 

 

4

 

Cash and Cash Equivalents at Beginning
of Year

 

 

9

 

30

 

 

39

 

Cash and Cash Equivalents at End of Year

 

$

 

$

12

 

$

31

 

$

 

$

43

 

 

68



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Statement of Cash Flows

For the Year ended December 31, 2002

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Cash Flows From Operating Activities

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

(30

)

$

(72

)

$

35

 

$

37

 

$

(30

)

Adjustments to reconcile net income (loss) to net cash flows provided by (used in) operating activities

 

 

 

 

 

 

 

 

 

 

 

Depreciation, amortization and retirements

 

 

275

 

16

 

 

291

 

Asset impairments

 

 

5

 

1

 

 

6

 

Undistributed equity in losses (income) of affiliates, net

 

(5

)

24

 

57

 

(82

)

(6

)

Changes in operating working capital

 

(20

)

251

 

(149

)

 

82

 

Other operating cash flow activity

 

261

 

(254

)

(15

)

 

(8

)

Net cash flows provided by
(used in) operating activities

 

206

 

229

 

(55

)

(45

)

335

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Investing Activities

 

 

 

 

 

 

 

 

 

 

 

Capital and investment expenditures

 

 

(292

)

(22

)

 

(314

)

Advances to Qatar Chemical Company Ltd. (Q-Chem)

 

 

 

(210

)

 

(210

)

Decrease (increase) in other investments

 

(228

)

2

 

 

228

 

2

 

Net cash flows used in
investing activities

 

(228

)

(290

)

(232

)

228

 

(522

)

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Financing Activities

 

 

 

 

 

 

 

 

 

 

 

Decrease in commercial paper, net

 

(808

)

 

 

 

(808

)

Increase in secured borrowings, net

 

 

 

91

 

 

91

 

Increase (decrease) in other debt, net

 

498

 

(1

)

3

 

 

500

 

Proceeds from the issuance of members’ preferred interests

 

250

 

 

 

 

250

 

Contributions from parents/members, net

 

75

 

 

183

 

(183

)

75

 

Post-closing adjustments from members

 

7

 

 

 

 

7

 

Net cash flows provided by
(used in) financing activities

 

22

 

(1

)

277

 

(183

)

115

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Decrease in Cash and
Cash Equivalents

 

 

(62

)

(10

)

 

(72

)

Cash and Cash Equivalents at
Beginning of Year

 

 

71

 

40

 

 

111

 

Cash and Cash Equivalents at End of Year

 

$

 

$

9

 

$

30

 

$

 

$

39

 

 

69



 

Note 19.  Consolidating Financial Statements (continued)

 

Chevron Phillips Chemical Company LLC

Consolidating Statement of Cash Flows

For the Year ended December 31, 2001

 

Millions

 

LLC

 

LP

 

Other
Entities

 

Eliminations

 

Total

 

Cash Flows From Operating Activities

 

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

(480

)

$

(341

)

$

(362

)

$

703

 

$

(480

)

Adjustments to reconcile net income (loss) to net cash flows provided by (used in) operating activities

 

 

 

 

 

 

 

 

 

 

 

Depreciation, amortization and retirements

 

 

328

 

53

 

 

381

 

Asset impairments

 

 

2

 

42

 

 

44

 

Deferred income taxes

 

 

 

44

 

 

44

 

Undistributed equity in losses of affiliates, net

 

493

 

44

 

341

 

(811

)

67

 

Changes in operating working capital

 

(31

)

529

 

(258

)

 

240

 

Other operating cash flow activity

 

584

 

(451

)

(97

)

 

36

 

Net cash flows provided by (used in) operating activities

 

566

 

111

 

(237

)

(108

)

332

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Investing Activities

 

 

 

 

 

 

 

 

 

 

 

Capital and investment expenditures

 

 

(281

)

(10

)

 

(291

)

Decrease (increase) in investments

 

(242

)

2

 

(128

)

395

 

27

 

Net cash flows used in
investing activities

 

(242

)

(279

)

(138

)

395

 

(264

)

 

 

 

 

 

 

 

 

 

 

 

 

Cash Flows From Financing Activities

 

 

 

 

 

 

 

 

 

 

 

Decrease in commercial paper, net

 

(783

)

 

 

 

(783

)

Increase in secured borrowings, net

 

 

 

199

 

 

199

 

Decrease in notes payable to member, net

 

(50

)

 

 

 

(50

)

Proceeds from the issuance of other debt

 

497

 

12

 

 

 

509

 

Contributions from parents/members, net

 

25

 

152

 

135

 

(287

)

25

 

Post-closing adjustments to members

 

(13

)

 

 

 

(13

)

Net cash flows provided by (used in) financing activities

 

(324

)

164

 

334

 

(287

)

(113

)

 

 

 

 

 

 

 

 

 

 

 

 

Net Decrease in Cash and Cash Equivalents

 

 

(4

)

(41

)

 

(45

)

Cash and Cash Equivalents at
Beginning of Year

 

 

75

 

81

 

 

156

 

Cash and Cash Equivalents at End of Year

 

$

 

$

71

 

$

40

 

$

 

$

111

 

 

70



 

Chevron Phillips Chemical Company LLC

Selected Quarterly Financial Data

(Unaudited)

 

Millions

 

Net Sales

 

Income (Loss)
Before Interest
and Taxes

 

Net Income
(Loss)

 

2003

 

 

 

 

 

 

 

First quarter

 

$

1,796

 

$

(66

)

$

(82

)

Second quarter

 

1,701

 

52

 

35

 

Third quarter

 

1,702

 

43

 

25

 

Fourth quarter

 

1,708

 

47

 

29

 

Total

 

$

6,907

 

$

76

 

$

7

 

 

 

 

 

 

 

 

 

2002

 

 

 

 

 

 

 

First quarter

 

$

1,147

 

$

(5

)

$

(22

)

Second quarter

 

1,387

 

26

 

11

 

Third quarter

 

1,429

 

19

 

1

 

Fourth quarter

 

1,426

 

(5

)

(20

)

Total

 

$

5,389

 

$

35

 

$

(30

)

 

Income (loss) before interest and taxes in 2003 included net charges (credits) of $7 million, $21 million, $9 million and $(1) million in the first through the fourth quarters, respectively, related to asset retirements and plant closures, employee severance costs, legal settlements and accruals, a benefit related to a sales and use tax audit, and other items of that nature.

 

Income (loss) before interest and taxes in 2002 included net charges (credits) of $10 million, $26 million and $(6) million in the first, third and fourth quarters, respectively, related to asset impairments and retirements, business interruption and property casualty insurance claim settlements, pension plan curtailments and other items of that nature.

 

See Part I – Item 7. “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and “Notes to Consolidated Financial Statements” for further discussions.

 

71



 

AUDITORS’ REPORT TO THE PARTNERS OF
SAUDI CHEVRON PHILLIPS COMPANY LIMITED

 

We have audited the accompanying balance sheet of Saudi Chevron Phillips Company Limited, expressed in United States Dollars, as of 31 December 2003 and the related statements of income, cash flows and changes in partners’ equity for the year then ended. These financial statements are the responsibility of the company’s management. Our responsibility is to express an opinion on these financial statements based on our audit.

 

We conducted our audit in accordance with generally accepted auditing standards. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of Saudi Chevron Phillips Company Limited as of 31 December 2003 and the results of its operations and its cash flows for the years then ended in conformity with accounting standards generally accepted in the Kingdom of Saudi Arabia.

 

 

Ernst & Young

Certified Public Accountants

 

Alkhobar, Saudi Arabia

23 February 2004

 

72



 

Saudi Chevron Phillips Company Limited

BALANCE SHEET

As At 31 December 2003

 

 

 

Note

 

2003

 

2002

 

2001

 

 

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

ASSETS EMPLOYED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROPERTY, PLANT AND EQUIPMENT

 

3

 

 

469,625

 

498,021

 

520,792

 

 

 

 

 

 

 

 

 

 

 

 

DEFERRED CHARGES

 

4

 

 

18,804

 

22,110

 

25,364

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT ASSETS

 

 

 

 

 

 

 

 

 

 

Inventories

 

5

 

 

60,185

 

50,953

 

40,750

 

Accounts receivable and prepayments

 

6

 

 

57,955

 

34,400

 

26,850

 

Bank balances and cash

 

 

 

 

78,833

 

30,716

 

40,377

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

196,973

 

116,069

 

107,977

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT LIABILITIES

 

 

 

 

 

 

 

 

 

 

Accounts payable and accruals

 

8

 

 

46,013

 

43,329

 

32,725

 

Short term loans

 

12

(a)

 

 

 

37,500

 

Current portion of term loans

 

12

 

 

40,693

 

40,000

 

36,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86,706

 

83,329

 

106,225

 

 

 

 

 

 

 

 

 

 

 

 

NET CURRENT ASSETS

 

 

 

 

110,267

 

32,740

 

1,752

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

598,696

 

552,871

 

547,908

 

 

 

 

 

 

 

 

 

 

 

 

FUNDS EMPLOYED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTNERS’ EQUITY

 

 

 

 

 

 

 

 

 

 

Capital

 

10

 

 

162,667

 

162,667

 

162,667

 

Statutory reserve

 

11

 

 

17,731

 

6,519

 

2,111

 

Retained earnings

 

 

 

 

124,700

 

43,691

 

4,024

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

305,098

 

212,877

 

168,802

 

NON CURRENT LIABILITIES

 

 

 

 

 

 

 

 

 

 

Term loans

 

12

 

 

201,905

 

248,969

 

288,548

 

Subordinated partners’ loans

 

13

 

 

89,834

 

89,834

 

89,834

 

Employees’ terminal benefits

 

 

 

 

1,859

 

1,191

 

724

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

293,598

 

339,994

 

379,106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

598,696

 

552,871

 

547,908

 

 

The attached notes 1 to 16 form part of these financial statements.

 

73



 

Saudi Chevron Phillips Company Limited

STATEMENT OF INCOME

Year Ended 31 December 2003

 

 

 

Note

 

2003

 

2002

 

2001

 

 

 

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

 

 

 

Sales

 

 

 

 

392,131

 

309,976

 

217,557

 

Cost of sales

 

 

 

 

(269,333

)

(252,641

)

(216,088

)

 

 

 

 

 

 

 

 

 

 

 

GROSS PROFIT

 

 

 

 

122,798

 

57,335

 

1,469

 

 

 

 

 

 

 

 

 

 

 

 

EXPENSES

 

 

 

 

 

 

 

 

 

 

Selling and distribution

 

14

 

 

(1,880

)

(2,089

)

(830

)

Amortisation of deferred charges

 

4

 

 

(3,306

)

(3,254

)

(1,518

)

 

 

 

 

 

 

 

 

 

 

 

INCOME (LOSS) FROM MAIN OPERATIONS

 

 

 

 

117,612

 

51,992

 

(879

)

 

 

 

 

 

 

 

 

 

 

 

Income from bank deposits

 

 

 

 

335

 

425

 

1,690

 

Loss on sale of equipment

 

 

 

 

(435

)

 

 

Financial charges

 

15

 

 

(5,397

)

(8,342

)

(15,787

)

 

 

 

 

 

 

 

 

 

 

 

NET INCOME (LOSS) FOR THE YEAR

 

 

 

 

112,115

 

44,075

 

(14,976

)

 

The attached notes 1 to 16 form part of these financial statements.

 

74



 

Saudi Chevron Phillips Company Limited

STATEMENT OF CASH FLOWS

Year Ended 31 December 2003

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

OPERATING ACTIVITIES

 

 

 

 

 

 

 

Net income (loss) for the year

 

112,115

 

44,075

 

(14,976

)

Adjustments for:

 

 

 

 

 

 

 

Depreciation

 

29,797

 

29,182

 

29,512

 

Amortisation

 

3,306

 

3,254

 

1,518

 

Employees’ terminal benefits, net

 

668

 

467

 

262

 

Income from bank deposits

 

(335

)

(425

)

(1,690

)

Financial charges

 

5,397

 

8,342

 

15,787

 

Loss on sale of equipment

 

435

 

 

 

 

 

 

 

 

 

 

 

 

 

151,383

 

84,895

 

30,413

 

Changes in operating assets and liabilities

 

 

 

 

 

 

 

Receivables

 

(23,555

)

(7,587

)

47,148

 

Inventories

 

(9,232

)

(10,203

)

(1,330

)

Payables

 

3,016

 

10,885

 

(18,266

)

 

 

 

 

 

 

 

 

Cash from operations

 

121,612

 

77,990

 

57,965

 

 

 

 

 

 

 

 

 

Financial charges paid

 

(5,729

)

(8,623

)

(18,327

)

 

 

 

 

 

 

 

 

Net cash from operating activities

 

115,883

 

69,367

 

39,638

 

 

 

 

 

 

 

 

 

INVESTING ACTIVITIES

 

 

 

 

 

 

 

Purchase of property, plant and equipment

 

(1,871

)

(6,411

)

(2,189

)

Deferred charges incurred

 

 

 

(2,858

)

Proceeds from sale of equipment

 

35

 

 

 

Income from bank deposits

 

335

 

462

 

1,941

 

 

 

 

 

 

 

 

 

Net cash used in investing activities

 

(1,501

)

(5,949

)

(3,106

)

 

 

 

 

 

 

 

 

FINANCING ACTIVITIES

 

 

 

 

 

 

 

Repayment of term loans

 

(46,371

)

(73,500

)

(62,433

)

Proceeds from term loans

 

 

421

 

13,481

 

Dividends paid

 

(19,894

)

 

 

 

 

 

 

 

 

 

 

Net cash used in financing activities

 

(66,265

)

(73,079

)

(48,952

)

 

 

 

 

 

 

 

 

INCREASE (DECREASE) IN BANK BALANCES AND CASH

 

48,117

 

(9,661

)

(12,420

)

 

 

 

 

 

 

 

 

Bank balances and cash at the beginning of the year

 

30,716

 

40,377

 

52,797

 

 

 

 

 

 

 

 

 

BANK BALANCES AND CASH AT THE END OF THE YEAR

 

78,833

 

30,716

 

40,377

 

 

The attached notes 1 to 16 form part of these financial statements.

 

75



 

Saudi Chevron Phillips Company Limited

STATEMENT OF CHANGES IN PARTNERS’ EQUITY

Year Ended 31 December 2003

 

 

 

Capital

 

Statutory
reserve

 

Retained
earnings

 

Total

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

 

 

Balance at 31 December 2000

 

162,667

 

2,111

 

19,000

 

183,778

 

 

 

 

 

 

 

 

 

 

 

Net loss for the year

 

 

 

(14,976

)

(14,976

)

 

 

 

 

 

 

 

 

 

 

Provision for zakat (note 9)

 

 

 

(749

)

(749

)

 

 

 

 

 

 

 

 

 

 

Zakat reimbursable by partners

 

 

 

749

 

749

 

 

 

 

 

 

 

 

 

 

 

Balance at 31 December 2001

 

162,667

 

2,111

 

4,024

 

168,802

 

 

 

 

 

 

 

 

 

 

 

Net income for the year

 

 

 

44,075

 

44,075

 

 

 

 

 

 

 

 

 

 

 

Provision for zakat (note 9)

 

 

 

(870

)

(870

)

 

 

 

 

 

 

 

 

 

 

Zakat reimbursable by partners

 

 

 

870

 

870

 

 

 

 

 

 

 

 

 

 

 

Transfer to statutory reserve

 

 

4,408

 

(4,408

)

 

 

 

 

 

 

 

 

 

 

 

Balance at 31 December 2002

 

162,667

 

6,519

 

43,691

 

212,877

 

 

 

 

 

 

 

 

 

 

 

Net income for the year

 

 

 

112,115

 

112,115

 

 

 

 

 

 

 

 

 

 

 

Provision for zakat (note 9)

 

 

 

(1,097

)

(1,097

)

 

 

 

 

 

 

 

 

 

 

Zakat reimbursable by partners

 

 

 

1,097

 

1,097

 

 

 

 

 

 

 

 

 

 

 

Transfer to statutory reserve

 

 

11,212

 

(11,212

)

 

 

 

 

 

 

 

 

 

 

 

Dividends paid

 

 

 

(19,894

)

(19,894

)

 

 

 

 

 

 

 

 

 

 

Balance at 31 December 2003

 

162,667

 

17,731

 

124,700

 

305,098

 

 

The attached notes 1 to 16 form part of these financial statements.

 

76



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS

31 December 2003

 

1              ACTIVITIES

 

The company is a Limited Liability Company registered in Jubail - Saudi Arabia under Commercial Registration number 2055003839 dated 22 Safar 1417H, corresponding to 8 July 1996 with a branch in Jubail under Commercial Registration number 2055003839/001. The company was established to develop, construct and operate a petrochemical plant in Al Jubail, Saudi Arabia, to produce aromatics, solvents and Cyclo-Hexane. It is owned 50% by Saudi and 50% by non-Saudi partners.

 

2              SIGNIFICANT ACCOUNTING POLICIES

 

The financial statements have been prepared in accordance with accounting standards generally accepted in the Kingdom of Saudi Arabia.  The significant accounting policies adopted are as follows:

 

Accounting convention

The financial statements are prepared under the historical cost convention.

 

Fixed assets/depreciation

All property, plant and equipment are recorded at cost. The cost of property, plant and equipment is depreciated on a straight line basis over the estimated useful lives of the assets.

 

Deferred charges/amortisation

Deferred charges comprise total pre-production costs net of pre-production income, and Saudi Industrial Development Fund (SIDF) loan appraisal fees and are amortised in equal annual instalments from the date of commencement of commercial production over the estimated period of benefit.

 

Inventories

Inventories are stated at the lower of cost and market value.  Cost is determined as follows:

 

Raw materials, spares and catalysts

purchase cost on a weighted average basis.

 

 

 

Finished goods

cost of direct materials and labour plus attributable overheads based on a normal level of activity.

 

Zakat and income tax

Zakat and income tax are provided for in accordance with Saudi Arabian fiscal regulations.  The provision is charged   to retained earnings. Reimbursements by the partners of such zakat and income tax are credited to retained earnings.

 

Employees’ terminal benefits

Provision is made for amounts payable to comply with the Saudi Arabian labour law applicable to employees’ accumulated periods of service at the balance sheet date.

 

Sales

Sales represent the invoiced value of goods supplied by the company during the year net of marketing costs.

 

Foreign currencies

Transactions in foreign currencies are recorded in US Dollars at the rate ruling at the date of the transaction.  Monetary assets and liabilities denominated in foreign currencies are retranslated at the rate of exchange ruling at the balance sheet date.  All differences are taken to the statement of income.

 

Expenses

Selling and distribution expenses comprise expenses that specifically relate to the delivery of products. All other period expenses, with the exception of amortisation of deferred charges and financial charges, are classified as cost of sales.

 

77



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

3              PROPERTY, PLANT AND EQUIPMENT

 

The estimated useful lives of the assets for the calculation of depreciation are as follows:

 

Office buildings

 

20 years

Plant and equipment

 

6-20 years

Furniture and office equipment

 

8-10 years

Motor vehicles

 

4 years

 

 

 

Office
buildings

 

Plant and
equipment

 

Furniture
and office
equipment

 

Motor
vehicles

 

Construction
work in
progress

 

Total
2003

 

Total
2002

 

Total
2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cost:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the beginning of the year

 

18,848

 

555,380

 

4,576

 

1,138

 

6,355

 

586,297

 

579,886

 

577,697

 

Additions

 

 

 

 

 

1,871

 

1,871

 

6,411

 

2,189

 

Disposals

 

 

(585

)

 

(159

)

 

(744

)

 

 

Transfers

 

 

6,094

 

60

 

 

(6,154

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the end of the year

 

18,848

 

560,889

 

4,636

 

979

 

2,072

 

587,424

 

586,297

 

579,886

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depreciation:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the beginning of the year

 

2,776

 

81,929

 

2,636

 

935

 

 

88,276

 

59,094

 

29,582

 

Charge for the year

 

942

 

28,236

 

546

 

73

 

 

29,797

 

29,182

 

29,512

 

Disposals

 

 

(115

)

 

(159

)

 

(274

)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the end of the year

 

3,718

 

110,050

 

3,182

 

849

 

 

117,799

 

88,276

 

59,094

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net book amounts:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At 31 December 2003

 

15,130

 

450,839

 

1,454

 

130

 

2,072

 

469,625

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At 31 December 2002

 

16,072

 

473,451

 

1,940

 

203

 

6,355

 

 

 

498,021

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At 31 December 2001

 

16,067

 

500,938

 

2,448

 

103

 

1,236

 

 

 

 

 

520,792

 

 

The buildings and plant and equipment are situated on land leased from the Royal Commission for Jubail and Yanbu.  The lease is initially for a period of 30 years commencing from 20 Rajab 1417H (corresponding to 1 December 1996) and is renewable for further periods thereafter.

 

All property, plant and equipment are mortgaged to the Saudi Industrial Development Fund as security for certain term loans (note 12). Finance charges of US $ 18.9 million (2002 and 2001: US $ 18.9 million) incurred during construction phase in respect of the loan facilities disclosed in note 12, are included in plant and equipment.

 

Construction work in progress represents the cost incurred on certain civil and mechanical projects currently under construction.

 

78



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

4              DEFERRED CHARGES

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Costs:

 

 

 

 

 

 

 

At the beginning of the year

 

31,545

 

31,545

 

28,687

 

Additions

 

 

 

2,858

 

 

 

 

 

 

 

 

 

At the end of the year

 

31,545

 

31,545

 

31,545

 

 

 

 

 

 

 

 

 

Amortisation:

 

 

 

 

 

 

 

At the beginning of the year

 

9,435

 

6,181

 

4,663

 

Provided during the year

 

3,306

 

3,254

 

1,518

 

 

 

 

 

 

 

 

 

At the end of the year

 

12,741

 

9,435

 

6,181

 

 

 

 

 

 

 

 

 

Net book amount

 

18,804

 

22,110

 

25,364

 

 

 

 

 

 

 

 

 

Deferred charges consist of pre-production costs of US $ 22.2 million (2002 and 2001: US $ 22.2 million) and appraisal fees on the SIDF and commercial loans of US $ 9.3 million (2002 and 2001: US $ 9.3 million).

 

In order to comply with the SOCPA’s standard on “Intangible Assets”, with effect from 1 January 2003, the company reduced the pre-production costs amortisation period of ten years. The balance is now being amortised over 7 years. The financial impact of this change in estimate on these financial statements is insignificant.

 

Appraisal fees on the SIDF and commercial loans are amortised over the period of the related loans (9 years).

 

 

 

 

 

 

 

 

5              INVENTORIES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

 

2002

 

2001

 

 

 

US $‘000

 

US $‘000

 

US $‘000

 

 

 

 

 

 

 

 

 

Goods in transit

 

 

7,675

 

 

Raw materials

 

1,953

 

441

 

1,083

 

Finished goods

 

17,602

 

4,972

 

11,464

 

Spares

 

3,566

 

3,071

 

2,825

 

Catalyst

 

37,064

 

34,794

 

25,378

 

 

 

 

 

 

 

 

 

 

 

60,185

 

50,953

 

40,750

 

 

 

 

 

 

 

 

 

6              ACCOUNTS RECEIVABLE AND PREPAYMENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

 

2002

 

2001

 

 

 

US $‘000

 

US $‘000

 

US $‘000

 

 

 

 

 

 

 

 

 

Trade accounts receivable

 

37,638

 

24,400

 

18,424

 

Amounts due from partners (notes 7 and 9)

 

2,026

 

920

 

1,169

 

Amount due from an affiliate (notes 7)

 

12,391

 

4,105

 

4,166

 

Other receivables

 

3,614

 

3,215

 

1,428

 

Prepaid expenses

 

2,286

 

1,760

 

1,663

 

 

 

 

 

 

 

 

 

 

 

57,955

 

34,400

 

26,850

 

 

Four customers account for the entire trade accounts receivable balance as at 31 December 2003 (2002 and 2001: three customers).

 

79



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

7              RELATED PARTY TRANSACTIONS AND BALANCES

 

Purchases amounting to approximately US $ 3.2 million were made from the foreign partner’s parent company and its affiliates during 2003 (2002: approximately US $ 11.4 million and 2001 approximately US $ 9.4 million).

 

Approximately 38% (2002: approximately 31% and 2001 approximately 22%) of the company’s sales are made through a marketing affiliate of the foreign partner under a marketing agreement. Upon delivery of the product to the marketing affiliate, sales are recorded at provisional prices approved by the Board. The provisional prices are subsequently adjusted to actual selling prices, as received by the marketer from its customers, after deducting shipping, distribution and selling costs, and a marketing fee (in accordance with the above marketing contract) to cover all other marketing expenses. Adjustments are recorded on a quarterly basis as they are reported by the marketer and become known to the company.

 

The prices and terms of the transactions are approved by the management. Amounts due from partners and an affiliate and amounts payable to affiliates are shown under notes 6 and 8, respectively.

 

In addition, subordinated loans from the partners are disclosed in note 13 to these financial statements.

 

8              ACCOUNTS PAYABLE AND ACCRUALS

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Trade accounts payable

 

19,434

 

17,122

 

10,056

 

Amounts due to affiliates (note 7)

 

4,672

 

10,537

 

6,082

 

Zakat payable (note 9)

 

1,410

 

870

 

437

 

Accrued expenses

 

20,497

 

14,800

 

16,150

 

 

 

 

 

 

 

 

 

 

 

46,013

 

43,329

 

32,725

 

 

9              ZAKAT AND INCOME TAX

 

a)             Zakat

 

Charge for the year

 

The zakat charge relating to the Saudi partner consists of:

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Current year provision

 

1,410

 

870

 

437

 

Adjustment for previous year

 

(313

)

 

312

 

 

 

 

 

 

 

 

 

Charge for the year

 

1,097

 

870

 

749

 

 

80



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

9              ZAKAT AND INCOME TAX (continued)

 

The Saudi partner’s current year provision is based on his share as follows:

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Equity

 

96,492

 

84,401

 

91,888

 

Opening provisions and other adjustments

 

166,811

 

189,764

 

207,422

 

Book value of long term assets

 

(264,529

)

(261,600

)

(274,490

)

 

 

 

 

 

 

 

 

 

 

(1,226

)

12,565

 

24,820

 

 

 

 

 

 

 

 

 

Zakatable profit (loss) for the year

 

56,392

 

22,271

 

(7,357

)

 

 

 

 

 

 

 

 

Zakat base

 

56,392

 

34,836

 

17,463

 

 

The differences between the financial and the zakatable profit/loss are due mainly to adjustments for certain costs/claims based on the relevant fiscal regulations.

 

The adjustment for previous year relates to the difference between provision made in the books on a provisional basis and the amount calculated and included in the final zakat declaration for the preceding year.

 

Movements in provision during the year

 

The movement in the zakat provision was as follows:

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

At the beginning of year

 

870

 

437

 

420

 

Provided during the year

 

1,097

 

870

 

749

 

Payments during the year

 

(557

)

(437

)

(732

)

 

 

 

 

 

 

 

 

At the end of year

 

1,410

 

870

 

437

 

 

b)             Income tax

 

Under the provisions of the Foreign Capital Investment Code, the non-Saudi partner is exempt from income tax on its share of income for ten years from the date of commencement of commercial production (1 March 2000). The non-Saudi partner’s cumulative share of net income since the commencement of the tax holiday is USD 82 million (2002: SR 25.6 million).

 

Status of assessments

 

For the period ended 31 December 1997 and the year ended 31 December 1998, the Department of Zakat and Income Tax (DZIT) raised assessments with additional zakat, tax and delay fine liabilities of USD 0.4 million and  USD 2.8 million respectively. The company has filed an appeal against the DZIT’s assessments with the Preliminary Appeals Committee. Management is confident that the committee’s decision will be in favour of the company. Accordingly no provision for the additional liabilities, as assessed by DZIT, has been made in the books as at 31 December 2003. The zakat and income tax assessments for the years ended 31 December 1999 to 2002 have not yet been received by the company.

 

10           CAPITAL

 

Capital is divided into 6,100,000 shares of US $ 26.67 (100 Saudi Riyals) each (2002 and 2001: 6,100,000 shares).

 

81



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

11           STATUTORY RESERVE

 

As required by Saudi Arabian Regulations for Companies, 10% of the net income for the year has been transferred to a statutory reserve. The company may resolve to discontinue such transfers when the reserve totals 50% of the capital. The reserve is not available for distribution.

 

12           TERM LOANS

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Consortium- Tranche A

 

146,189

 

170,000

 

190,000

 

SIDF

 

96,409

 

118,969

 

134,548

 

 

 

 

 

 

 

 

 

 

 

242,598

 

288,969

 

324,548

 

 

 

 

 

 

 

 

 

Less: Current portion:

 

 

 

 

 

 

 

Consortium- Tranche A

 

20,000

 

20,000

 

20,000

 

SIDF

 

20,693

 

20,000

 

16,000

 

 

 

 

 

 

 

 

 

 

 

40,693

 

40,000

 

36,000

 

 

 

 

 

 

 

 

 

 

 

201,905

 

248,969

 

288,548

 

 


a)             The company has term loan facilities from a consortium of banks (the consortium). The term loan facilities consist of US $ 200 million for Tranche A, US $ 50 million for Tranche B1 and US $ 25 million for Tranche B2. Tranche A, which is provided to finance non-working capital project costs, and is repayable in fourteen half yearly instalments increasing from US $ 10 million to US $ 20 million. Repayment commenced on 25 October 2001 with the final instalment due on 25 April 2008. Tranches B1 and B2 are revolving credit facilities and may be utilised any time during the repayment period of Tranche A and rolled over until the due date of the repayment of the final instalment of Tranche A. The loans are secured by assignment of receipts from all material and significant contracts, a mortgage on certain liquid assets, second charge on the company’s property, plant and equipment and a negative pledge over the partners’ shares in the company. The facilities are subject to commission at LIBOR plus 1% (2002 and 2001: same terms and conditions).

 

Amounts due within 12 months from the balance sheet date are shown as current liabilities.

 

b)            The company also has term loan facilities totalling US $ 151 million (2002 and 2001: US $ 151 million) with the SIDF of which US $ 150 million (2002 and 2001: US $ 150 million) has been drawn down as at the balance sheet date.  The loans are secured by a mortgage on the company’s property, plant and equipment and corporate guarantees from the partners. The loans carry appraisal fees which are being amortised over the term of the loans (note 4) and are repayable in fifteen half yearly instalments of varying amounts increasing from US $ 7.5 million to US $ 14.4 million (2002 and 2001: same terms and conditions). Repayment commenced on 1 Safar 1422H (corresponding to 25 April 2001), with the final instalment due on 15 Safar 1429H (corresponding to 23 February 2008).

 

Amounts due within 12 months from the balance sheet date are shown as current liabilities.

 

13           SUBORDINATED PARTNERS’ LOANS

 

Subordinated partners’ loans are commission free and repayable after the term loans disclosed in note 12 have been paid in full.

 

82



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

14           SELLING AND DISTRIBUTION EXPENSES

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Inspection charges

 

1,880

 

2,089

 

830

 

 

15           FINANCIAL CHARGES

 

 

 

2003

 

2002

 

2001

 

 

 

US $ ‘000

 

US $ ‘000

 

US $ ‘000

 

 

 

 

 

 

 

 

 

Term loans borrowing costs

 

4,009

 

6,973

 

14,455

 

Bank charges

 

1,388

 

1,369

 

1,332

 

 

 

 

 

 

 

 

 

 

 

5,397

 

8,342

 

15,787

 

 

16       OTHER INFORMATION

 

a) Estimated future aggregate amortisation expense

 

The estimated aggregate amortisation expense during the next five years would be US $ 3.306 million per annum (same as in 2003) as no more deferred charges are expected to be incurred during the next five years.

 

b) Related party transactions

 

The amounts of the company’s sales made through a marketing affiliate of the foreign partner as described in note 7 were 2003: US $ 150.5 million, 2002: US $ 96.07 million and 2001: US $ 47.64 million.

 

c) Source of raw materials

 

The company purchases all of its raw materials primarily from one supplier in the Kingdom of Saudi Arabia.

 

d) Term loans maturities

 

Following are the combined aggregate amounts of next five years’ maturities of the term loans stated under note 12 to the financial statements:

 

 

 

US $ ‘000

 

 

 

 

 

2004

 

40,693

 

2005

 

53,893

 

2006

 

63,605

 

2007

 

60,054

 

2008

 

24,353

 

 

e) Dividends paid

 

Cash dividends during the year were of US $ 19.9 million (2002 and 2001: Nil) and constitute 12.23% of the capital and US $ 3.26 per share.

 

f) Deferred taxation

 

There is no deferred tax liability or asset as at the balance sheet date because the amount of tax, if any, is reimbursable by the non-Saudi partner who is enjoying a tax holiday as mentioned under note 9 to the financial statements.

 

83



 

Saudi Chevron Phillips Company Limited

NOTES TO THE FINANCIAL STATEMENTS - continued

31 December 2003

 

16           OTHER INFORMATION (continued)

 

g) Fair value

 

The fair values of the company’s financial assets and liabilities approximate their book values.

 

h) Employees’ terminal benefits

 

Provision for employees’ terminal benefits is made for amounts payable to comply with the Saudi Arabian labour law applicable to employees’ accumulated periods of service at the balance sheet date and therefore, does not require actuarial calculation.

 

i) Statement of cash flows

 

Statement of cash flows as presented in the financial statements complies with the International Accounting Standard on “Cash Flow Statements”.

 

84



 

Item 9.  Change in and Disagreements with Accountants on Accounting and Financial Disclosure

 

None.

 

Item 9A.  Controls and Procedures

 

As of the end of the period covered by this report, and with the participation of management, CPChem’s Chief Executive Officer and Chief Financial Officer carried out an evaluation of the effectiveness of the design and operation of CPChem’s disclosure controls and procedures (as defined in Securities Exchange Act Rules 13a-15(e) and 15d-15(e)).  Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer have concluded that CPChem’s disclosure controls and procedures are effective in providing them with timely material information that is required to be disclosed in reports CPChem files under Section 13 or 15(d) of the Securities Exchange Act.  There were no changes in CPChem’s internal control over financial reporting (as defined in Securities Exchange Act Rules 13a-15(f) and 15d-15(f)) that occurred during the period covered by this report that have materially affected, or are reasonably likely to materially affect, CPChem’s internal control over financial reporting.

 

PART III

 

Item 10.  Directors and Executive Officers of the Registrant

 

Directors and Officers.  Directors, executive officers and certain other officers of Chevron Phillips Chemical Company LLC are set forth in the following table:

 

Name

 

Age

 

Position

James L. Gallogly

 

51

 

President and Chief Executive Officer; Non-voting Director

Greg G. Maxwell

 

47

 

Senior Vice President, Chief Financial Officer and Controller; Non-voting Director

Greg C. Garland

 

46

 

Senior Vice President, Planning & Specialty Products

J. Mike Parker

 

57

 

Senior Vice President, Aromatics & Styrenics

Rick L. Roberts

 

49

 

Senior Vice President, Manufacturing

Tim G. Taylor

 

50

 

Senior Vice President, Olefins & Polyolefins

Joe M. McKee

 

53

 

Vice President and Treasurer

Craig B. Glidden

 

46

 

Vice President, General Counsel and Secretary

Patricia E. Yarrington

 

47

 

Class C Director

Gary G. Yesavage

 

51

 

Class C Director

John E. Lowe

 

45

 

Class P Director

Jim W. Nokes

 

57

 

Class P Director

 

James L. Gallogly:  Mr. Gallogly has been President and Chief Executive Officer, and has served as a non-voting director, since the inception of CPChem in July 2000.  He previously served as Senior Vice President of Chemicals for Phillips Petroleum Company (Phillips), a position he accepted in 1999.  From 1998 to 1999, he was Vice President for Olefins and Polyolefins for Phillips.

 

Greg G. Maxwell:  Mr. Maxwell has been Senior Vice President, Chief Financial Officer and Controller, and has served as a non-voting director, since August 2003.  From July 2000 to August 2003, Mr. Maxwell was Vice President and Controller.  From 1998 to July 2000, he served as General Auditor for Phillips.

 

85



 

Greg C. Garland:  Mr. Garland has been Senior Vice President, Planning & Specialty Products of CPChem since October 2001.  From July 2000 to October 2001, Mr. Garland was the Senior Vice President, Planning & Strategic Transactions.  From 1997 to July 2000, he served as General Manager, Qatar/Middle East for Phillips.

 

J. Mike Parker:  Mr. Parker has been Senior Vice President, Aromatics & Styrenics of CPChem since October 2001.  From July 2000 to October 2001, Mr. Parker was Senior Vice President of Aromatics.  He served Chevron Chemical Company LLC (Chevron Chemical) as General Manager, Olefins & Plastics, from 1999 to July 2000.  From 1998 to 1999, he was General Manager for BTX/Styrene at Chevron Chemical.

 

Rick L. Roberts:  Mr. Roberts has been Senior Vice President, Manufacturing of CPChem since October 2001.  From July 2000 to October 2001, Mr. Roberts was Vice President of Manufacturing for Olefins & Polyolefins.  Prior to the formation of CPChem, he served Chevron Chemical as Plant Manager at Cedar Bayou.  From 1994 to 1999, he was Manager of the Chevron U.S.A. Inc. refinery in Hawaii.

 

Tim G. Taylor:  Mr. Taylor has been Senior Vice President, Olefins & Polyolefins of CPChem since July 2000.  He served Phillips as Polyolefins Manager from 1999 to July 2000.  Before being named to that position, Mr. Taylor was Worldwide Manager for Polyethylene from 1997 to 1999.

 

Joe M. McKee:  Mr. McKee has been Vice President and Treasurer for CPChem since July 2000.  Prior to assuming his current position, he served as Finance Manager for the Americas Division of Phillips Exploration and Production, a position to which he was appointed in 1993.

 

Craig B. Glidden:  Mr. Glidden has been Vice President, General Counsel and Secretary for CPChem since July 2000.  In 1996, Mr. Glidden founded the law firm of Glidden Partners LLP and was managing partner of the firm until joining CPChem in 2000.

 

Patricia E. Yarrington:  Ms. Yarrington was elected a director of CPChem on July 31, 2001.  She currently serves as Vice President, Policy, Government and Public Affairs at ChevronTexaco Corporation (ChevronTexaco), a position to which she was named in 2002.  Ms. Yarrington previously served ChevronTexaco as Vice President, Strategic Planning, a position to which she was appointed upon the formation of ChevronTexaco in 2001.  She served in a similar position, Vice President of Strategic Planning, with Chevron Corporation prior to the merger of Chevron Corporation and Texaco Inc., which she assumed in August 2000.  In 1998, she was appointed President of Chevron Canada Ltd.

 

Gary G. Yesavage:  Mr. Yesavage was elected a director of CPChem on June l, 2003.  He currently serves as General Manager of the Chevron Products Company El Segundo refinery, a position to which he was appointed in 1999.  Mr. Yesavage previously served as General Manager, Global Manufacturing, Supply and Procurement for the Oronite Additives Division of Chevron Chemical Company and as General Manager, Supply Chain for the U.S. Chemicals Division of Chevron Chemical Company.

 

John E. Lowe:  Mr. Lowe has served as a director of CPChem since its inception in July 2000.  He currently serves as Executive Vice President, Planning, Strategy and Corporate Affairs for ConocoPhillips, a position to which he was appointed in 2002.  Mr. Lowe previously served as Senior Vice President, Corporate Strategy and Development for Phillips, a position to which he was appointed in 2001, and as Senior Vice President of Planning and Strategic Transactions in 2000.  In 1999, he served as Vice President, Planning and Strategic Transactions and Manager of Strategic Growth Projects for Phillips.  From 1997 to 1999, he was Supply Chain Manager in Refining, Marketing and Transportation for Phillips.  Mr. Lowe serves as a Director of Duke Energy Field Services, LLC.

 

86



 

Jim W. Nokes:  Mr. Nokes was elected a director of CPChem on October 24, 2002.  He currently serves as Executive Vice President, Refining, Marketing, Supply and Transportation for ConocoPhillips, a position to which he was appointed in 2002.  Mr. Nokes previously served Conoco Inc. (Conoco) as Executive Vice President, Worldwide Refining, Marketing, Supply and Transportation, a position to which he was named in 1999.  Prior to 1999, he served as President of North American refining and marketing for Conoco.

 

Audit Committee Financial Expert.  CPChem’s Board of Directors has designated Mr. Lowe as the “audit committee financial expert” of the Audit Committee of the Board of Directors (the “Audit Committee”).  Mr. Lowe is not considered to be “independent” as defined in the applicable SEC rules and regulations.

 

Code of Ethics.  CPChem has adopted a code of ethics that applies to its principal executive officer and principal financial officers.  A copy of this code is available to any person upon request and at no charge.  Requests should be directed to the Office of the General Counsel at CPChem’s principal executive office at the address and phone number as shown on the cover of this report.

 

Item 11.  Executive Compensation

 

Summary Compensation Table

 

The table below provides information regarding compensation earned by CPChem’s Chief Executive Officer and the next four most highly compensated executive officers for the year ended December 31, 2003 (collectively, the “named executive officers”).  Information for the named executive officers is also presented for the years ended December 31, 2002 and 2001.

 

 

 

 

 

Annual Compensation

 

Long-term Compensation

 

 

 

Name and Principal Position

 

Year

 

Salary

 

Bonus

 

Awards
Options (a)

 

Payouts
LTIP (b)

 

All Other
Compensation (c)

 

James L. Gallogly

 

2003

 

$

483,750

 

$

309,200

 

 

$

410,000

 

$

24,503

 

President and

 

2002

 

460,648

 

333,700

 

55,000

 

850,000

 

23,367

 

Chief Executive Officer

 

2001

 

438,471

 

212,182

 

59,108

 

850,000

 

14,425

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Greg C. Garland

 

2003

 

279,107

 

157,618

 

 

122,000

 

14,071

 

Senior Vice President,

 

2002

 

262,752

 

113,488

 

18,200

 

330,000

 

13,125

 

Planning & Specialty Products

 

2001

 

237,016

 

114,296

 

17,607

 

311,686

 

7,496

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J. Mike Parker

 

2003

 

253,095

 

119,884

 

 

126,300

 

12,860

 

Senior Vice President,

 

2002

 

242,688

 

99,723

 

17,000

 

250,000

 

12,349

 

Aromatics & Styrenics

 

2001

 

232,749

 

80,699

 

18,218

 

250,000

 

7,438

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tim G. Taylor

 

2003

 

291,284

 

126,994

 

 

175,600

 

14,797

 

Senior Vice President,

 

2002

 

279,177

 

118,372

 

23,400

 

320,000

 

14,244

 

Olefins & Polyolefins

 

2001

 

268,125

 

94,421

 

25,339

 

361,280

 

8,579

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Craig B. Glidden

 

2003

 

298,637

 

113,915

 

 

149,200

 

15,162

 

Vice President,

 

2002

 

285,851

 

160,974

 

19,900

 

210,000

 

14,535

 

General Counsel & Secretary

 

2001

 

273,650

 

162,747

 

21,530

 

200,000

 

8,658

 

 

87



 

(a)   Under provisions contained in CPChem’s amended and restated Long-Term Incentive Plan, in 2003, all Phantom Share Option holders exchanged options that they were awarded for performance cycles beginning in 2001 and 2002 for retroactive Relative Performance (RP) awards effective for the same 2001 and 2002 performance cycles.  The target amounts of the retroactive RP awards were equal to the target amounts of the respective Phantom Share Options awarded for the 2001 and 2002 performance cycles, and for the above named executive officers were as follows: Mr. Gallogly - $557,700 (2001) and $479,800 (2002); Mr. Garland - $166,100 (2001) and $158,700 (2002); Mr. Parker - $171,900 (2001) and $148,100 (2002); Mr. Taylor - $239,100 (2001) and $204,400 (2002); and Mr. Glidden - $203,100 (2001) and $173,900 (2002).  See “Long-Term Incentive Plans” for a discussion of the RP awards and Strategic Performance (SP) awards.

 

(b)   Information for 2003 represents SP awards earned in 2003 for the completed 2001-2003 performance cycle that will be paid in 2004.  As of the date of this report, amounts earned and payable for the 2001-2003 performance cycle under the RP awards had not been determined and are not included in the table.  Information presented for 2002 and 2001 represent awards that were paid in 2003 and 2002, respectively, under CPChem’s Special Synergy Incentive Plan (SSIP).  The SSIP expired on June 30, 2002.

 

(c)   During 2003, Messrs. Gallogly, Garland, Parker, Taylor and Glidden received company contributions to their savings plan accounts of $23,725, $13,628, $12,447, $14,322 and $14,676, respectively, and life insurance premiums of $778, $443, $413, $475 and $486, respectively, were paid on their behalf.  During 2002, those officers received company contributions to their savings plan accounts of $22,589, $12,707, $11,936, $13,769 and $14,049, respectively, and life insurance premiums of $778, $418, $413, $475 and $486, respectively, were paid on their behalf.  During 2001, those officers received company contributions to their savings plan accounts of $13,774, $7,113, $7,055, $8,137 and $8,210, respectively, and life insurance premiums of $651, $383, $383, $442 and $448, respectively, were paid on their behalf.

 

Option Grants and Options Exercised During 2003

 

There were no options to purchase securities of CPChem granted during 2003 nor were any such options outstanding as of December 31, 2003.

 

Long-Term Incentive Plans

 

In 2003, CPChem’s Long-Term Incentive Plan (LTIP) for selected key employees was retroactively amended and restated effective January 1, 2001.  Prior to the amendment and restatement of the LTIP, participants were eligible for two types of awards:  Phantom Share Options and Target Awards.  The LTIP, as amended and restated, currently provides for two different types of awards:  Relative Performance (RP) awards and Strategic Performance (SP) awards.  Effective for performance cycles beginning on or after January 1, 2003, grants of Phantom Share Options and Target Awards are no longer available under the LTIP.

 

Under provisions contained in the amended and restated LTIP, in 2003, all Phantom Share Option holders exchanged options that they were awarded for performance cycles beginning in 2001 and 2002 for retroactive RP awards effective for the same 2001 and 2002 performance cycles.  The target amounts of the retroactive RP awards were equal to the target amounts of the respective Phantom Share Options awarded.  In addition, all persons eligible for Target Awards exchanged their eligible 2001 and 2002 Target Awards for retroactive SP awards effective for the same 2001 and 2002 performance cycles.  The target amounts of the retroactive SP awards were equal to the target amounts of the respective Target Awards awarded for the 2001 and 2002 performance cycles.  The Compensation Committee of the Board of Directors of CPChem (the “Compensation Committee”) has the sole discretion to determine which employees receive RP and SP awards.

 

88



 

The Compensation Committee sets target RP and SP award amounts for a performance cycle at the time the annual RP and SP awards are granted to eligible employees.  RP awards are generally based on changes in CPChem’s financial performance as compared to a group of comparable companies as selected by the Compensation Committee.  SP awards are based on CPChem’s strategic performance as compared to defined strategic objectives as selected by the Compensation Committee.  Amounts granted under each type of award, payable only in cash, are determined at the end of each performance cycle, which is typically three years.  The Compensation Committee has the sole discretion to determine the amounts payable, if any, under each type of award.

 

LTIP Awards in 2003

 

 

 

Award
Type

 

Target
Award

 

Performance
Period Until
Payout

 

Estimated Future Payouts
Under Non-Stock-Price-Based Plans

 

Name

 

Threshold

 

Target

 

Maximum

 

James L. Gallogly

 

RP

 

$

510,600

 

12/31/2005

 

$

 

$

510,600

 

$

1,021,200

 

 

 

SP

 

510,600

 

12/31/2005

 

 

510,600

 

1,021,200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Greg C. Garland

 

RP

 

169,800

 

12/31/2005

 

 

169,800

 

339,600

 

 

 

SP

 

169,800

 

12/31/2005

 

 

169,800

 

339,600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J. Mike Parker

 

RP

 

155,200

 

12/31/2005

 

 

155,200

 

310,400

 

 

 

SP

 

155,200

 

12/31/2005

 

 

155,200

 

310,400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tim G. Taylor

 

RP

 

214,400

 

12/31/2005

 

 

214,400

 

428,800

 

 

 

SP

 

214,400

 

12/31/2005

 

 

214,400

 

428,800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Craig B. Glidden

 

RP

 

183,400

 

12/31/2005

 

 

183,400

 

366,800

 

 

 

SP

 

183,400

 

12/31/2005

 

 

183,400

 

366,800

 

 

Pension Plans

 

Retirement Plan

 

CPChem’s retirement plan is a defined benefit plan and applies to most U.S.-based employees.  Eligible employees automatically participate in the plan and began accruing benefits from January 1, 2001 or their first day of employment if employed after that date.  Eligible employees become fully vested in their retirement benefits after five years of service with CPChem, including prior service with ConocoPhillips or ChevronTexaco or their affiliates.  The CPChem retirement benefit consists of two components: a career average pay benefit and a variable annuity benefit.  For the career average pay benefit, each year employees receive an annual credit equal to 1% of eligible compensation for that year.  Discretionary upgrades to increase the career average pay benefit may be made as often as every three years provided CPChem’s performance metrics support the additional cost.  The variable annuity benefit is the second component of the CPChem retirement plan and is made up of a monthly credit equal to 1% of each eligible employee’s compensation for that month.  Additional credits may be made, at the discretion of CPChem’s Board of Directors, at rates ranging from 0% to 10% of the total amount in each eligible employee’s variable annuity account.  Upon retirement, the accrued benefit may be paid as a lump sum payment or converted to a monthly benefit.  If a lump sum payment is elected, that payment may be rolled over to an individual retirement account or individual retirement annuity of another employer’s plan.

 

If an employee leaves CPChem for any reason prior to retirement and is vested, the accrued benefit may either be paid out at that time in accordance with the options described above or remain in the plan until the individual’s early or normal retirement date, at which time the accrued benefit may be paid out as a

 

89



 

lump sum or converted to a monthly benefit.  Eligible employees that came to CPChem from either ChevronTexaco or ConocoPhillips on January 1, 2001 will receive an adjustment to their retirement benefit.  This adjustment will ensure that an employee’s retirement benefit will not be adversely affected as a result of that employee’s ceasing to accumulate service credit under either owner’s pension plan.

 

Supplemental Executive Retirement Plan

 

The supplemental executive retirement plan applies to designated officers and key executives who receive a retirement benefit under the retirement plan and who have had the amount of that benefit reduced due to required limitations under the Internal Revenue Code, or by reason of deferral of compensation under CPChem’s executive deferred compensation plan.  The eligible employee’s benefit under this plan is equal to the difference between (a) the amount the employee would have received under the retirement plan without regard to the limitations imposed by the Internal Revenue Code and the amounts deferred by the employee under CPChem’s executive deferred compensation plan, and (b) the amount of the employee’s retirement benefit payable under the retirement plan.

 

The payment options under the supplemental executive retirement plan are generally the same as those offered under the CPChem retirement plan.

 

Estimated Retirement Benefits

 

The estimated annual benefits payable upon retirement at normal retirement age (defined in the retirement plans as age 65) for each of the named executive officers are as follows:

 

Name

 

Estimated Annual
Retirement Benefits

 

James L. Gallogly

 

$

238,875

 

Greg C. Garland

 

155,001

 

J. Mike Parker

 

121,647

 

Tim G. Taylor

 

124,861

 

Craig B. Glidden

 

104,999

 

 

Director Compensation

 

Neither the Class C nor Class P directors of CPChem receive any additional compensation for their service as directors.

 

Employment Agreements

 

None of the named executive officers have employment agreements with CPChem.

 

Compensation Committee Interlocks and Insider Participation

 

Mr. Lowe, who currently serves as Executive Vice President, Planning, Strategy and Corporate Affairs for ConocoPhillips, has served as a voting member of the Compensation Committee since December 2000.  Mr. Darald W. Callahan served as a voting member of the Compensation Committee from December 2000 until June 1, 2003, when he resigned as a Class C Director of CPChem’s Board of Directors in advance of his retirement from ChevronTexaco.  Ms. Yarrington, who currently serves as Vice President, Policy, Government and Public Affairs at ChevronTexaco, has served as a Compensation Committee voting member since June 1, 2003.  None of the aforementioned directors has served as an officer or employee of CPChem or any of its subsidiaries.  Mr. Gallogly has served as a non-voting member since December 2000.  During 2003, Ms. Sherry Richard served as a non-voting member until her resignation from CPChem on June 24, 2003.  Mr. Don F. Kremer, Vice President, Human Resources, has served as a non-voting member since September 15, 2003.

 

90



 

Item 12.  Security Ownership of Certain Beneficial Owners and Management

 

CPChem is a limited liability company, wholly owned by ChevronTexaco and ConocoPhillips, either directly or indirectly through their wholly-owned subsidiaries.  ChevronTexaco’s ownership interest is held entirely by Chevron U.S.A. Inc., its wholly-owned subsidiary.  ConocoPhillips’ ownership interest is held by ConocoPhillips Company, WesTTex 66 Pipeline Company, Phillips Chemical Holdings Company and Phillips Petroleum International Corporation, all wholly-owned subsidiaries of ConocoPhillips.  The following information is given with respect to the Owners’ interests in CPChem as of the date of this annual report.

 

Name and Address of Owner

 

Title of Class

 

Percentage of
Ownership

 

Chevron U.S.A. Inc.
6001 Bollinger Canyon Road
San Ramon, California 94583

 

Class C

 

50.0

%

 

 

 

 

 

 

ConocoPhillips Company
600 North Dairy Ashford
Houston, TX 77079

 

Class P

 

38.0

%

 

 

 

 

 

 

Phillips Petroleum International Corporation
600 North Dairy Ashford
Houston, TX 77079

 

Class P

 

9.5

%

 

 

 

 

 

 

WesTTex 66 Pipeline Company
600 North Dairy Ashford
Houston, TX 77079

 

Class P

 

2.1

%

 

 

 

 

 

 

Phillips Chemical Holdings Company
600 North Dairy Ashford
Houston, TX 77079

 

Class P

 

0.4

%

 

Item 13.  Certain Relationships and Related Transactions

 

All of the related transactions described below are on terms substantially no more favorable than those that would have been agreed upon with third parties on an arm’s-length basis.

 

Services Agreements.  CPChem is a party to agreements with ChevronTexaco and ConocoPhillips, under which they provide CPChem with personnel, equipment and technology primarily for research, technology development, laboratory services, and engineering and project management support.  ChevronTexaco and ConocoPhillips charge CPChem for these services according to the rates agreed upon in these services agreements.  CPChem has also entered into other agreements with affiliates of ChevronTexaco and ConocoPhillips that cover the provision of additional services including, but not limited to, security, procurement and pipeline operating services.

 

Intellectual Property Agreements.  In connection with the formation of the company, CPChem entered into a Tradename License Agreement with ChevronTexaco and ConocoPhillips, a General Trademark Assignment Agreement with ConocoPhillips, and separate Intellectual Property Agreements with each assigning or exclusively licensing rights to certain intellectual property owned by ChevronTexaco and ConocoPhillips.

 

Common Facility Operating Agreements and Supply Agreements.  CPChem is a party to Common Facilities Operating Agreements with ConocoPhillips and ChevronTexaco related to the operation of the chemical facilities located within or near their refineries at Sweeny, Borger and Pascagoula.  CPChem is also a party to supply agreements with ConocoPhillips and ChevronTexaco under which CPChem purchases various products produced in these refineries, and ConocoPhillips and ChevronTexaco purchase various products that CPChem produces in its chemical facilities.

 

91



 

Feedstock Agreements.  CPChem is a party to agreements with each of ConocoPhillips, Duke Energy Field Services, LLC (an affiliate of ConocoPhillips) and Dynegy Inc. (an affiliate of ChevronTexaco) under which they supply CPChem with certain natural gas liquid feedstocks.  CPChem is also a party to agreements with ConocoPhillips and ChevronTexaco under which it supplies olefin products.

 

Sales Agency Agreements.  CPChem is a party to sales agency agreements with ConocoPhillips under which it markets and sells certain chemical products produced by ConocoPhillips at its Borger and Sweeny refineries.

 

Polyethylene Pipe.  CPChem’s Performance Pipe division sells polyethylene pipe to ChevronTexaco and ConocoPhillips.

 

Specialty Products.  CPChem’s Specialty Chemicals division sells specialty and reference fuels, gas odorants, sulfiding agents and extractive solvents to ConocoPhillips, ChevronTexaco and Duke Energy Field Services, LLC.

 

See Part II - Item 8. Financial Statements and Supplementary Data – Note 4 for information regarding aggregate amounts paid in transactions with affiliated parties.

 

Item 14.  Principal Accountant Fees and Services

 

Fees.  Aggregate fees for professional services rendered by CPChem’s independent auditor, Ernst & Young LLP, were as follows:

 

 

 

Years ended December 31,

 

Dollars

 

2003

 

2002

 

Audit fees (a)

 

$

598,200

 

$

663,887

 

Audit-related fees (b)

 

131,200

 

173,439

 

Tax fees (c)

 

105,343

 

394,283

 

All other fees (d)

 

 

9,427

 

Total fees billed

 

$

834,743

 

$

1,241,036

 

 


(a)          Audit fees represent fees billed for professional services rendered for the audits of CPChem’s annual consolidated financial statements, statutory audits of CPChem’s subsidiaries, quarterly reviews of CPChem’s consolidated financial statements, reviews of documents filed with the SEC, registration statements and comfort letters.

 

(b)         Audit-related fees represent fees billed for professional services rendered for audits of employee benefit plans, attest services and accounting consultations.

 

(c)          Tax fees represent fees billed for professional services rendered for tax planning, tax advice and tax compliance.

 

(d)   Other fees in 2002 include actuarial services and consultations on matters pertaining to information technology and human resources.  These services were performed prior to the July 30, 2002 enactment of the Sarbanes-Oxley Act of 2002.

 

CPChem and its Audit Committee are committed to ensuring the independence of its independent auditor as related to CPChem.  As such, it is CPChem’s policy that all engagements of Ernst & Young LLP by CPChem be pre-approved by the Audit Committee.  Since May 6, 2003, the date that the pre-approval requirements of the SEC became effective, there was one tax engagement of Ernst & Young LLP initiated without obtaining pre-approval from the Audit Committee.  The engagement was for services costing $1,894, which represented approximately 5% of tax fees billed and less than 1% of total fees billed during

 

92



 

the period May 6, 2003 through December 31, 2003.  Such services were not recognized by CPChem at the time of the engagement to be non-audit services and the Audit Committee was promptly notified of the engagement.  The Audit Committee subsequently approved the engagement well in advance of the completion of the audit of CPChem’s 2003 consolidated financial statements.

 

PART IV

 

Item 15.  Exhibits, Financial Statement Schedules and Reports on Form 8-K

 

(a)(1)                    The financial statements listed in the Index to Financial Statements on page 34 are filed as part of this annual report.

 

(a)(2)                    The following schedule is presented as required.  All other schedules are omitted because the information is not applicable, not required or has been furnished in the Consolidated Financial Statements or Notes thereto.

 

Chevron Phillips Chemical Company LLC

Schedule II – Valuation and Qualifying Accounts

 

Millions

 

Allowance
for Doubtful
Accounts

 

Deferred Income
Tax Valuation
Allowance (a)

 

Balance on December 31, 2000

 

$

3

 

$

92

 

Additions (b)

 

6

 

83

 

Deductions (c)

 

(3

)

 

Balance on December 31, 2001

 

6

 

175

 

Additions (b)

 

4

 

6

 

Deductions (c)

 

(3

)

 

Balance on December 31, 2002

 

7

 

181

 

Additions (b)

 

4

 

9

 

Deductions (c)

 

(4

)

 

Balance on December 31, 2003

 

$

7

 

$

190

 

 


(a)          Additions were generally offset by tax benefits of related losses.

(b)         Charged to expense.

(c)          Receivables written off less recoveries, if any.

 

(a)(3)                    The exhibits listed in the Index of Exhibits on pages 95 and 96 are filed as part of this annual report.

 

(b)                                 There were no Reports on Form 8-K filed during the quarter ended December 31, 2003.

 

SIGNATURES

 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

 

CHEVRON PHILLIPS CHEMICAL COMPANY LLC

 

 

 

Date:  March 2, 2004

 

 

/s/ Greg G. Maxwell

 

 

 

 

Greg G. Maxwell

 

 

 

 

Senior Vice President,

 

 

 

 

Chief Financial Officer and Controller

 

 

93



 

Each person whose signature appears below hereby constitutes and appoints James L. Gallogly and Greg G. Maxwell and each of them, the true and lawful attorneys-in-fact and agents of the undersigned, with full power of substitution and resubstitution, for and in the name, place and stead of the undersigned, in any and all capacities, to sign any and all amendments to this Annual Report on Form 10-K, and to file the same, with all exhibits thereto, and all other documents in connection therewith, with the Securities and Exchange Commission, and hereby grants to such attorneys-in-fact and agents, and each of them, full power and authority to do and perform each and every act and anything necessary to be done, as fully to all intents and purposes as the undersigned might or could do in person, hereby ratifying and confirming all that said attorneys-in-fact and agents, or any of them, or their or his substitute, or substitutes, may lawfully do or cause to be done by virtue hereof.

 

Pursuant to the requirements of the Securities Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

 

Signature

 

Title

 

Date

 

 

 

 

 

 

/s/ James L. Gallogly

 

President and Chief Executive Officer

 

March 2, 2004

James L. Gallogly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/s/ Greg G. Maxwell

 

Senior Vice President,

 

March 2, 2004

Greg G. Maxwell

 

Chief Financial Officer and Controller

 

 

 

 

 

 

 

 

 

 

 

 

/s/ John E. Lowe

 

Director

 

March 2, 2004

John E. Lowe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/s/ Jim W. Nokes

 

Director

 

March 2, 2004

Jim W. Nokes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/s/ Patricia E. Yarrington

 

Director

 

March 2, 2004

Patricia E. Yarrington

 

 

 

 

 

 

 

 

 

 

 

 

 

 

/s/ Gary G. Yesavage

 

Director

 

March 2, 2004

Gary G. Yesavage

 

 

 

 

 

94



 

Supplemental Information to be Furnished with Reports Filed Pursuant to Section 15(d) of the Securities Exchange Act of 1934 by Registrants which have not Registered Securities Pursuant to Section 12 of the Securities Exchange Act of 1934:

 

No annual report to security holders covering the Registrant’s last fiscal year has been sent to the Registrant’s security holders and no proxy statement, form of proxy or other proxy soliciting material has been sent to more than ten of the Registrant’s security holders with respect to any annual or other meeting of security holders.  No such report or proxy material is expected to be furnished to security holders subsequent to the filing of this Annual Report on Form 10-K.

 

INDEX OF EXHIBITS

 

Exhibit No.

 

Document

 

 

 

*3.1

 

Certificate of Formation of Chevron Phillips Chemical Company LLC, dated May 23, 2000 (Exhibit No. 3.1 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*3.2

 

Certificate of Limited Partnership of Chevron Phillips Chemical Company LP, dated April 26, 2000 (Exhibit No. 3.2 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*3.3

 

Certificate of Amendment to Certificate of Limited Partnership of Chevron Phillips Chemical Company LP, dated May 23, 2000 (Exhibit No. 3.3 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*3.4

 

Second Amended and Restated Limited Liability Company Agreement of Chevron Phillips Chemical Company LLC, dated July 1, 2002, by and between ChevronTexaco Corporation, Phillips Petroleum Company, Chevron U.S.A. Inc., Phillips Chemical Holding Company, WesTTex 66 Pipeline Company and Phillips Petroleum International Corporation (Exhibit No. 3.4 to CPChem’s Registration Statement on Form S-4 dated August 6, 2002).

 

 

 

*3.5

 

Agreement of Limited Partnership of Chevron Phillips Chemical Company LP, dated April 26, 2000 (Exhibit No. 3.5 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*4.1

 

Indenture, dated as of March 19, 2001 between Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP, as Issuers, and The Bank of New York as Trustee (Exhibit No. 4.1 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*10.1

 

Contribution Agreement by and among Phillips Petroleum Company, Chevron Corporation and Chevron Phillips Chemical Company LLC, dated May 23, 2000 (Exhibit No. 10.1 to CPChem’s Registration Statement on Form S-4/A dated May 10, 2001).

 

 

 

*10.2

 

Letter Agreement dated July 5, 2001, amending the Contribution Agreement, dated May 23, 2000, between Chevron Corporation, Phillips Petroleum Company and Chevron Phillips Chemical Company LLC (Exhibit No. 10.1 to CPChem’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2001).

 

 

 

*10.3

 

Letter Agreement dated February 24, 2003, amending the Contribution Agreement, dated May 23, 2000, between Chevron Corporation, Phillips Petroleum Company and Chevron Phillips Chemical Company LLC (Exhibit No. 10.3 to CPChem’s Annual Report on Form 10-K for the year ended December 31, 2002).

 

 

 

*10.4

 

Chevron Phillips Chemical Company LP Executive Deferred Compensation Plan, effective January 1, 2001 (Exhibit No. 10.2 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

95



 

*10.5

 

Chevron Phillips Chemical Company LP Supplemental Executive Retirement Plan  (Exhibit No. 10.3 to CPChem’s Registration Statement on Form S-4 dated April 16, 2001).

 

 

 

*10.6

 

Chevron Phillips Chemical Company LLC Long-Term Incentive Plan (as Amended and Restated Effective January 1, 2001) (Exhibit No. 10.2 to CPChem’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2003).

 

 

 

*10.7

 

Chevron Phillips Chemical Company LLC Annual Incentive Plan (Exhibit No. 10.6 to CPChem’s Annual Report on Form 10-K for the year ended December 31, 2001).

 

 

 

*10.8

 

364-Day Credit Agreement among Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP, as Borrowers, and Barclays Bank Plc, The Royal Bank of Scotland Plc, The Bank of Nova Scotia, The Bank of Tokyo-Mitsubishi Ltd., Sumitomo Mitsui Banking Corporation and certain lenders from time to time thereto, dated as of August 28, 2003 (Exhibit No. 10.1 to CPChem’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2003).

 

 

 

*10.9

 

Three-Year Credit Agreement among Chevron Phillips Chemical Company LLC and Chevron Phillips Chemical Company LP, as Borrowers, and Barclays Bank Plc, The Royal Bank of Scotland Plc, The Bank of Tokyo-Mitsubishi Ltd., Sumitomo Mitsui Banking Corporation and certain lenders from time to time thereto, dated as of August 29, 2002 (Exhibit No. 4.2 to CPChem’s Quarterly Report on Form 10-Q for the quarter ended September 30, 2002).

 

 

 

21.1

 

Subsidiaries of the Registrant.

 

 

 

21.2

 

Powers of Attorney (included in signature pages).

 

 

 

31.1

 

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

 

 

31.2

 

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 


* Incorporated by reference as indicated.

 

96