Back to GetFilings.com




QuickLinks -- Click here to rapidly navigate through this document



UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549

FORM 10-Q

(Mark one)  

ý

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For Quarter Ended March 31, 2005

or

o

Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

Owens-Illinois, Inc.
(Exact name of registrant as specified in its charter)

Delaware
(State or other jurisdiction of incorporation or organization)
  1-9576
(Commission File No.)
  22-2781933
(IRS Employer Identification No.)

 

 

One SeaGate, Toledo, Ohio
(Address of principal executive offices)

 

43666
(Zip Code)


419-247-5000
(Registrant's telephone number, including area code)

        Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý    No o

        Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes ý    No o

        Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.

        Owens-Illinois, Inc. $.01 par value common stock—152,176,496 shares at April 30, 2005.





Part I—FINANCIAL INFORMATION

Item 1. Financial Statements.

        The Condensed Consolidated Financial Statements presented herein are unaudited but, in the opinion of management, reflect all adjustments necessary to present fairly such information for the periods and at the dates indicated. Because the following unaudited condensed consolidated financial statements have been prepared in accordance with Article 10 of Regulation S-X, they do not contain all information and footnotes normally contained in annual consolidated financial statements; accordingly, they should be read in conjunction with the Consolidated Financial Statements and notes thereto appearing in the Registrant's Annual Report on Form 10-K for the year ended December 31, 2004.

        The Condensed Consolidated Financial Statements as of March 31, 2004 and the three month period then ended have been restated as follows:

1.
On October 7, 2004, the Company announced that it had completed the sale of its blow-molded plastic container operations in North America, South America and Europe. As required by Statement of Financial Accounting Standard ("FAS") No. 144, "Accounting for the Impairment or Disposal of Long-Lived Assets," the Company has presented the results of operations for the blow-molded plastic container business in the Condensed Consolidated Results of Operations for the three month period ended March 31, 2004 as a discontinued operation. As such, results for that period have been reclassified to conform to this presentation. At March 31, 2004, the assets and liabilities of the blow-molded plastic container business were presented in the Condensed Consolidated Balance Sheet as the assets and liabilities of discontinued operations.

2.
During the fourth quarter of 2004, the Company determined that certain commodity futures contracts did not meet all of the documentation requirements to qualify for special hedge accounting treatment and began to recognize all changes in fair value of these contracts in current earnings as required by FAS No. 133, "Accounting for Derivative Instruments and Hedging Activities." Results of Operations for the three month period ended March 31, 2004 have been adjusted from the amounts originally reported to include the mark to market gains on these commodity futures contracts which were previously deferred through September 30, 2004.

2



OWENS-ILLINOIS, INC.
CONDENSED CONSOLIDATED RESULTS OF OPERATIONS
(Dollars in millions, except per share amounts)

 
  Three months ended March 31,
 
  2005
  2004
 
   
  (restated)

Revenues:            
  Net sales   $ 1,663.3   $ 1,267.6
  Royalties and net technical assistance     4.4     4.6
  Equity earnings     4.3     5.6
  Interest     4.2     3.2
  Other     32.2     5.1
   
 
      1,708.4     1,286.1

Costs and expenses:

 

 

 

 

 

 
  Manufacturing, shipping, and delivery     1,288.5     1,010.2
  Research and development     6.2     6.0
  Engineering     10.2     8.9
  Selling and administrative     117.2     83.3
  Interest     118.5     100.9
  Other     6.8     1.6
   
 
      1,547.4     1,210.9
   
 
Earnings from continuing operations before items below     161.0     75.2
Provision for income taxes     36.4     22.1
Minority share owners' interests in earnings of subsidiaries     7.1     5.9
   
 
Earnings from continuing operations     117.5     47.2
Net earnings of discontinued operations           7.6
   
 
Net earnings   $ 117.5   $ 54.8
   
 
Basic net earnings per share of common stock:            
  Earnings from continuing operations   $ 0.75   $ 0.28
  Net earnings of discontinued operations           0.05
   
 
  Net earnings   $ 0.75   $ 0.33
   
 
Weighted average shares outstanding (thousands)     150,079     147,042
   
 
Diluted net earnings per share of common stock:            
  Earnings from continuing operations   $ 0.73   $ 0.28
  Net earnings of discontinued operations           0.05
   
 
  Net earnings   $ 0.73   $ 0.33
   
 
Weighted diluted average shares (thousands)     161,010     148,120
   
 

See accompanying notes.

3



OWENS-ILLINOIS, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollars in millions, except per share amounts)

 
  March 31,
2005

  Dec. 31,
2004

  March 31,
2004

 
   
   
  (restated)

Assets                  
Current assets:                  
  Cash, including time deposits   $ 198.1   $ 277.9   $ 159.0
  Short-term investments, at cost which approximates market     30.2     27.6     22.4
  Receivables, less allowances for losses and discounts ($48.5 at March 31, 2005, $50.3 at December 31, 2004, and $41.8 at March 31, 2004)     887.3     821.3     732.4
  Inventories     1,146.4     1,117.7     840.2
  Prepaid expenses     107.4     156.3     129.1
  Assets of discontinued operations                 295.5
   
 
 
    Total current assets     2,369.4     2,400.8     2,178.6

Investments and other assets:

 

 

 

 

 

 

 

 

 
  Equity investments     102.4     117.1     146.8
  Repair parts inventories     190.0     192.2     176.8
  Prepaid pension     966.1     962.5     973.1
  Deposits, receivables, and other assets     581.2     557.3     394.4
  Goodwill     2,968.4     3,009.1     2,136.5
  Assets of discontinued operations                 944.7
   
 
 
    Total other assets     4,808.1     4,838.2     4,772.3

Property, plant, and equipment, at cost

 

 

6,081.8

 

 

6,256.3

 

 

5,127.6
Less accumulated depreciation     2,869.0     2,758.6     2,519.8
   
 
 
  Net property, plant, and equipment     3,212.8     3,497.7     2,607.8
   
 
 
Total assets   $ 10,390.3   $ 10,736.7   $ 9,558.7
   
 
 

4


 
  March 31,
2005

  Dec. 31,
2004

  March 31,
2004

 
 
   
   
  (restated)

 
Liabilities and Share Owners' Equity                    
Current liabilities:                    
  Short-term loans and long-term debt due within one year   $ 177.5   $ 192.5   $ 122.0  
  Current portion of asbestos-related liabilities     166.0     170.0     175.0  
  Accounts payable and other liabilities     1,374.5     1,544.0     951.1  
  Liabilities of discontinued operations                 115.1  
   
 
 
 
    Total current liabilities     1,718.0     1,906.5     1,363.2  
Liabilities of discontinued operations                 60.6  
Long-term debt     5,077.2     5,167.9     5,387.4  
Deferred taxes     184.6     183.3     62.9  
Nonpension postretirement benefits     280.3     285.6     283.2  
Other liabilities     865.9     883.3     644.0  
Asbestos-related liabilities     554.7     596.2     578.3  
Commitments and contingencies                    
Minority share owners' interests     162.1     169.6     153.9  

Share owners' equity:

 

 

 

 

 

 

 

 

 

 
  Convertible preferred stock, par value $.01 per share, liquidation preference $50 per share, 9,050,000 shares authorized, issued and outstanding     452.5     452.5     452.5  
  Common stock, par value $.01 per share 250,000,000 shares authorized, 164,258,181 shares issued and outstanding, less 12,519,051 treasury shares at March 31, 2005 (163,502,417 issued and outstanding, less 12,586,053 treasury shares at December 31, 2004 and 161,190,446 issued and outstanding, less 12,914,262 treasury shares at March 31, 2004)     1.6     1.6     1.6  
  Capital in excess of par value     2,273.9     2,261.1     2,232.9  
  Treasury stock, at cost     (240.0 )   (241.3 )   (247.6 )
  Retained earnings (deficit)     (863.3 )   (975.3 )   (1,140.0 )
  Accumulated other comprehensive loss     (77.2 )   45.7     (274.2 )
   
 
 
 
    Total share owners' equity     1,547.5     1,544.3     1,025.2  
   
 
 
 
Total liabilities and share owners' equity   $ 10,390.3   $ 10,736.7   $ 9,558.7  
   
 
 
 

See accompanying notes.

5



OWENS-ILLINOIS, INC.
CONDENSED CONSOLIDATED CASH FLOWS
(Dollars in millions)

 
  Three months ended March 31,
 
 
  2005
  2004
 
 
   
  (restated)

 
Cash flows from operating activities:              
  Earnings from continuing operations   $ 117.5   $ 47.2  
  Non-cash charges (credits):              
    Depreciation     129.3     102.2  
    Amortization of intangibles and other deferred items     7.7     6.1  
    Amortization of finance fees     4.2     3.2  
    Deferred tax provision     17.3     12.9  
    Gain on sale of certain real property     (28.1 )      
    Natural gas futures contracts mark to market     (28.4 )   (8.9 )
    Other     (39.3 )   (21.3 )
  Change in non-current operating assets     (11.0 )   (11.4 )
  Asbestos-related payments     (45.5 )   (50.4 )
  Change in non-current liabilities     (10.7 )   (6.9 )
  Change in components of working capital     (243.3 )   (80.1 )
   
 
 
    Cash utilized in continuing operating activities     (130.3 )   (7.4 )
    Cash provided by discontinued operating activities           26.8  
   
 
 
      Cash (utilized in) provided by total operating activities     (130.3 )   19.4  
Cash flows from investing activities:              
  Continuing operations—additions to property, plant, and equipment     (76.3 )   (75.9 )
  Discontinued operations—additions to property, plant, and equipment           (6.6 )
  Net cash proceeds from divestitures and asset sales     180.5     14.6  
   
 
 
    Cash provided by (utilized in) investing activities     104.2     (67.9 )
Cash flows from financing activities:              
  Additions to long-term debt     97.7     182.4  
  Repayments of long-term debt     (162.5 )   (143.7 )
  Increase in short-term loans     4.3     28.2  
  Net payments for debt-related hedging activity     11.6     (6.9 )
  Payment of finance fees     (0.2 )   (3.1 )
  Convertible preferred stock dividends     (5.4 )   (5.4 )
  Issuance of common stock and other     10.2     2.6  
   
 
 
    Cash (utilized in) provided by financing activities     (44.3 )   54.1  
Effect of exchange rate fluctuations on cash     (9.4 )   (10.0 )
   
 
 
Decrease in cash     (79.8 )   (4.4 )
Cash at beginning of period     277.9     163.4  
   
 
 
Cash at end of period   $ 198.1   $ 159.0  
   
 
 

See accompanying notes.

6



OWENS-ILLINOIS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
Tabular data dollars in millions,
except share and per share amounts

1.    Earnings Per Share

        The following table sets forth the computation of basic and diluted earnings per share:

 
  Three months ended March 31,
 
 
  2005
  2004
 
Numerator:              
  Earnings from continuing operations   $ 117.5   $ 47.2  
  Convertible preferred stock dividends     (5.4 )   (5.4 )
   
 
 
    Numerator for basic earnings per share—income available to common share owners   $ 112.1   $ 41.8  
   
 
 
Denominator:              
  Denominator for basic earnings per share—weighted average shares outstanding     150,079,353     147,041,505  
  Effect of dilutive securities:              
    Convertible preferred stock     8,589,355        
    Stock options and other     2,341,189     1,078,254  
   
 
 
    Denominator for diluted earnings per share—adjusted weighted average shares outstanding     161,009,897     148,119,759  
   
 
 
Basic earnings per share:              
  Earnings from continuing operations   $ 0.75   $ 0.28  
  Net earnings of discontinued operations           0.05  
   
 
 
  Net earnings   $ 0.75   $ 0.33  
   
 
 
Diluted earnings per share:              
  Earnings from continuing operations   $ 0.73   $ 0.28  
  Net earnings of discontinued operations           0.05  
   
 
 
  Net earnings   $ 0.73   $ 0.33  
   
 
 

        The convertible preferred stock was not included in the computation of diluted earnings per share for the three months ended March 31, 2004 since the result would have been antidilutive. Options to purchase 3,607,877 and 7,135,909 weighted average shares of common stock that were outstanding during the three months ended March 31, 2005 and 2004, respectively, were not included in the computation of diluted earnings per share because the options' exercise price was greater than the average market price of the common shares.

2.    Stock Options

        The Company has three nonqualified stock option plans. The Company has adopted the disclosure-only provisions (intrinsic value method) of FAS No. 123, "Accounting for Stock-Based Compensation." All options have been granted at prices equal to the market price of the Company's common stock on the date granted. Accordingly, the Company recognizes no compensation expense related to the stock option plans.

7



        If the Company had elected to recognize compensation cost based on the fair value of the options granted at grant date as allowed by FAS No. 123, pro forma net income and earnings per share would have been as follows:

 
  Three months ended March 31,
 
 
  2005
  2004
 
Net income:              
  As reported   $ 117.5   $ 54.8  
  Total stock-based employee compensation expense determined under fair value based method, net of related tax effects     (1.2 )   (1.6 )
   
 
 
  Pro forma   $ 116.3   $ 53.2  
   
 
 
Basic earnings per share:              
  As reported   $ 0.75   $ 0.33  
  Pro forma     0.74     0.32  
Diluted earnings per share:              
  As reported     0.73     0.33  
  Pro forma     0.72     0.32  

        The fair value of each option grant is estimated on the date of grant using the Black-Scholes option pricing model with the following assumptions:

 
  2005
  2004
 
Expected life of options   5 years   5 years  
Expected stock price volatility   73.9 % 74.0 %
Risk-free interest rate   2.7 % 2.7 %
Expected dividend yield   0.0 % 0.0 %

8


3.    Long-Term Debt

        The following table summarizes the long-term debt of the Company:

 
  March 31,
2005

  Dec. 31,
2004

  March 31,
2004

Secured Credit Agreement:                  
  Revolving Credit Facility:                  
    Revolving Loans   $ 20.0   $ 30.1   $ 76.3
  Term Loans:                  
    A1 Term Loan     223.9     315.0     460.0
    B1 Term Loan     220.8     226.8     840.0
    C1 Term Loan     185.6     190.6      
    C2 Term Loan (€46.3 million)     59.8     64.7      
Senior Secured Notes:                  
  8.875%, due 2009     1,000.0     1,000.0     1,000.0
  7.75%, due 2011     450.0     450.0     450.0
  8.75%, due 2012     625.0     625.0     625.0
Senior Notes:                  
  7.85%, due 2004                 36.5
  7.15%, due 2005     112.4     112.4     350.0
  8.10%, due 2007     294.0     298.2     305.6
  7.35%, due 2008     243.6     248.4     254.7
  8.25%, due 2013     431.9     440.0     447.7
  6.75%, due 2014     400.0     400.0      
  6.75%, due 2014 (€225 million)     291.0     306.4      
Senior Debentures:                  
  7.50%, due 2010     243.8     249.6     255.9
  7.80%, due 2018     250.0     250.0     250.0
Senior Subordinated Notes:                  
  10.25%, due 2009           17.4      
  9.25%, due 2009 (€0.4 million)     0.6     0.6      
Other     180.0     117.0     101.1
   
 
 
Total long-term debt     5,232.4     5,342.2     5,452.8
  Less amounts due within one year     155.2     174.3     65.4
   
 
 
    Long-term debt   $ 5,077.2   $ 5,167.9   $ 5,387.4
   
 
 

        On October 7, 2004, in connection with the sale of the Company's blow-molded plastic container operations, the Company's subsidiary borrowers entered into the Third Amended and Restated Secured Credit Agreement (the "Agreement"). The proceeds from the sale were used to repay C and D term loans and a portion of the B1 term loan outstanding under the previous agreement. On January 19, 2005, the Company completed the required divestiture of two European glass container factories and received proceeds of approximately $180 million. The proceeds were largely used to repay debt during the quarter. At March 31, 2005, the Third Amended and Restated Secured Credit Agreement includes a $600.0 million revolving credit facility and a $223.9 million A1 term loan, each of which has a final maturity date of April 1, 2007. It also includes a $220.8 million B1 term loan, a $185.6 million C1 term

9



loan, and a €46.3 million C2 term loan, each of which has a final maturity date of April 1, 2008. The Third Amended and Restated Secured Credit Agreement also permits the Company, at its option, to refinance certain of its outstanding notes and debentures prior to their scheduled maturity.

        At March 31, 2005, the Company's subsidiary borrowers had unused credit of $404.2 million available under the Agreement.

        The weighted average interest rate on borrowings outstanding under the Agreement at March 31, 2005 was 5.57%. Including the effects of cross-currency swap agreements related to borrowings under the Agreement by the Company's Australian and European subsidiaries, as discussed in Note 11, the weighted average interest rate was 8.31%.

4.    Supplemental Cash Flow Information

 
  Three months ended March 31,
 
  2005
  2004
Interest paid in cash   $ 67.5   $ 74.2
Income taxes paid in cash     35.8     27.5

5.    Comprehensive Income

        The components of comprehensive income are: (a) net earnings; (b) change in fair value of certain derivative instruments; (c) adjustment of minimum pension liabilities; and (d) foreign currency translation adjustments. Total comprehensive income is as follows:

 
  Three months ended March 31,
 
 
  2005
  2004
 
Net earnings   $ 117.5   $ 54.8  
Foreign currency translation adjustments     (122.6 )   (26.8 )
Change in minimum pension liability, net of tax          
Change in fair value of derivative instruments, net of tax     (0.3 )   (4.3 )
   
 
 
Total comprehensive income (loss)   $ (5.4 ) $ 23.7  
   
 
 

6.    Inventories

        Major classes of inventory are as follows:

 
  March 31,
2005

  Dec. 31,
2004

  March 31,
2004

Finished goods   $ 974.0   $ 929.9   $ 704.8
Work in process     3.7     6.4     7.4
Raw materials     91.0     100.1     64.8
Operating supplies     77.7     81.3     63.2
   
 
 
    $ 1,146.4   $ 1,117.7   $ 840.2
   
 
 

10


7.    New Accounting Standards

        In December 2004, the Financial Accounting Standards Board issued FAS No. 123R, "Share-Based Payment," which requires that the cost resulting from all share-based payment transactions be recognized in the financial statements. The statement requires a public entity to measure the cost of employee services received in exchange for an award of equity instruments based on the grant-date fair value of the award (with limited exceptions). That cost will be recognized over the required service period (usually the vesting period). No compensation cost is recognized for equity instruments for which employees do not render the requisite service. The provisions of FAS No. 123R are effective as of the beginning of the annual reporting period that begins after June 15, 2005. The Company has not yet determined the impact of adopting FAS No. 123R.

8.    Contingencies

        The Company is one of a number of defendants in a substantial number of lawsuits filed in numerous state and federal courts by persons alleging bodily injury (including death) as a result of exposure to dust from asbestos fibers. From 1948 to 1958, one of the Company's former business units commercially produced and sold approximately $40 million of a high-temperature, calcium-silicate based pipe and block insulation material containing asbestos. The Company exited the pipe and block insulation business in April 1958. The traditional asbestos personal injury lawsuits and claims relating to such production and sale of asbestos material typically allege various theories of liability, including negligence, gross negligence and strict liability and seek compensatory and in some cases, punitive damages in various amounts (herein referred to as "asbestos claims").

        As of March 31, 2005, the Company has determined that it is a named defendant in asbestos lawsuits and claims involving approximately 35,000 plaintiffs and claimants. Based on an analysis of the claims and lawsuits pending as of December 31, 2004, approximately 94% of plaintiffs and claimants either do not specify the monetary damages sought, or in the case of court filings, claim an amount sufficient to invoke the jurisdictional minimum of the trial court. Approximately 5% of plaintiffs specifically plead damages of $15 million or less, and 1% of plaintiffs specifically plead damages greater than $15 million but less than $100 million. Fewer than 1% of plaintiffs specifically plead damages $100 million or greater but less than $123 million.

        As indicated by the foregoing summary, current pleading practice permits considerable variation in the assertion of monetary damages. This variability, together with the actual experience discussed further below of litigating or resolving through settlement hundreds of thousands of asbestos claims and lawsuits over an extended period, demonstrates that the monetary relief which may be specified in a lawsuit or claim bears little relevance to its merits or disposition value. Rather, the amount potentially recoverable for a specific claimant is determined by other factors such as the claimant's severity of disease, product identification evidence against specific defendants, the defenses available to those defendants, the specific jurisdiction in which the claim is made, the claimant's history of smoking or exposure to other possible disease-causative factors, and the various other matters discussed further below.

        In addition to the pending claims set forth above, the Company has claims-handling agreements in place with many plaintiffs' counsel throughout the country. These agreements require evaluation and negotiation regarding whether particular claimants qualify under the criteria established by such agreements. The criteria for such claims include verification of a compensable illness and a reasonable

11



probability of exposure to a product manufactured by the Company's former business unit during its manufacturing period ending in 1958. Some plaintiffs' counsel have historically withheld claims under these agreements for later presentation while focusing their attention on active litigation in the tort system. The Company believes that as of March 31, 2005 there are approximately 21,000 claims against other defendants and which are likely to be asserted some time in the future against the Company. These claims are not included in the totals set forth above. The Company further believes that the bankruptcies of additional co-defendants, as discussed below, resulted in an acceleration of the presentation and disposition of a number of these previously withheld preexisting claims under such agreements, which claims would otherwise have been presented and disposed of over the next several years. This acceleration is reflected in an increased number of pending asbestos claims and, to the extent disposed, contributed to additional asbestos-related payments.

        The Company is also a defendant in other asbestos-related lawsuits or claims involving maritime workers, medical monitoring claimants, co-defendants and property damage claimants. Based upon its past experience, the Company believes that these categories of lawsuits and claims will not involve any material liability and they are not included in the above description of pending matters or in the following description of disposed matters.

        Since receiving its first asbestos claim, the Company as of March 31, 2005, has disposed of the asbestos claims of approximately 319,000 plaintiffs and claimants at an average indemnity payment per claim of approximately $6,300. Certain of these dispositions have included deferred amounts payable over periods ranging up to seven years. Deferred amounts payable totaled approximately $90 million at March 31, 2005 ($91 million at December 31, 2004) and are included in the foregoing average indemnity payment per claim. The Company's indemnity payments for these claims have varied on a per claim basis, and are expected to continue to vary considerably over time. As discussed above, a part of the Company's objective is to achieve, where possible, resolution of asbestos claims pursuant to claims-handling agreements. Under such agreements, qualification by meeting certain illness and exposure criteria has tended to reduce the number of claims presented to the Company that would ultimately be dismissed or rejected due to the absence of impairment or product exposure evidence. The Company expects that as a result, although aggregate spending may be lower, there may be an increase in the per claim average indemnity payment involved in such resolution.

        The Company believes that its ultimate asbestos-related liability (i.e., its indemnity payments or other claim disposition costs plus related legal fees) cannot be estimated with certainty. Beginning with the initial liability of $975 million established in 1993, the Company has accrued a total of approximately $2.85 billion through 2004, before insurance recoveries, for its asbestos-related liability. The Company's ability to reasonably estimate its liability has been significantly affected by the volatility of asbestos-related litigation in the United States, the expanding list of non-traditional defendants that have been sued in this litigation and found liable for substantial damage awards, the continued use of litigation screenings to generate new lawsuits, the large number of claims asserted or filed by parties who claim prior exposure to asbestos materials but have no present physical impairment as a result of such exposure, and the growing number of co-defendants that have filed for bankruptcy.

        The Company has continued to monitor trends which may affect its ultimate liability and has continued to analyze the developments and variables affecting or likely to affect the resolution of pending and future asbestos claims against the Company. The Company expects that the total asbestos-

12



related cash payments will be moderately lower in 2005 compared to 2004 and will continue to decline thereafter as the preexisting but presently unasserted claims withheld under the claims handling agreements are presented to the Company and as the number of potential future claimants continues to decrease. The material components of the Company's accrued liability are based on amounts estimated by the Company in connection with its comprehensive review and consist of the following: (i) the reasonably probable contingent liability for asbestos claims already asserted against the Company, (ii) the contingent liability for preexisting but unasserted asbestos claims for prior periods arising under its administrative claims-handling agreements with various plaintiffs' counsel, (iii) the contingent liability for asbestos claims not yet asserted against the Company, but which the Company believes it is reasonably probable will be asserted in the next several years, to the degree that an estimation as to future claims is possible, and (iv) the legal defense costs likely to be incurred in connection with the foregoing types of claims.

        The significant assumptions underlying the material components of the Company's accrual are:

        The Company conducts a comprehensive review of its asbestos-related liabilities and costs annually in connection with finalizing and reporting its annual results of operations, unless significant changes in trends or new developments warrant an earlier review. If the results of an annual comprehensive review indicate that the existing amount of the accrued liability is insufficient to cover its estimated future asbestos-related costs, then the Company will record an appropriate charge to increase the accrued liability. The Company believes that an estimation of the reasonably probable amount of the contingent liability for claims not yet asserted against the Company is not possible beyond a period of several years. Therefore, while the results of future annual comprehensive reviews cannot be determined, the Company expects the addition of one year to the estimation period will result in an annual charge.

        On November 15, 2004, a lawsuit was filed against the Company in the Delaware Court of Chancery by a shareholder, Joseph Sitorsky, pursuant to Section 220 of the Delaware General Corporation Law, captioned Sitorsky v. Owens-Illinois, Inc. Mr. Sitorsky seeks an order compelling the Company to produce several categories of documents concerning advisory fees paid to KKR Associates, L.P., the BSN Acquisition, the Plastics Sale, due diligence in connection with the Company's contract

13



with software vendor, Model N, an alleged affiliate of KKR Associates, L.P., and executive compensation. The Company believes that Mr. Sitorsky has not made a proper demand under Section 220 or otherwise established a right to compel review of the Company's documents, and the Company intends to defend the action vigorously.

        Other litigation is pending against the Company, in many cases involving ordinary and routine claims incidental to the business of the Company and in others presenting allegations that are nonroutine and involve compensatory, punitive or treble damage claims as well as other types of relief.

        The ultimate legal and financial liability of the Company with respect to the lawsuits and proceedings referred to above, in addition to other pending litigation, cannot be estimated with certainty. The Company's reported results of operations for 2004 were materially affected by the $152.6 million fourth quarter charge and asbestos-related payments continue to be substantial. Any future additional charge would likewise materially affect the Company's results of operations for the period in which it is recorded. Also, the continued use of significant amounts of cash for asbestos-related costs has affected and will continue to affect the Company's cost of borrowing and its ability to pursue global or domestic acquisitions. However, the Company believes that its operating cash flows and other sources of liquidity will be sufficient to pay its obligations for asbestos-related costs and to fund its working capital and capital expenditure requirements on a short-term and long-term basis.

9.    Segment Information

        The Company operates in the rigid packaging industry. The Company has two reportable product segments within the rigid packaging industry: (1) Glass Containers and (2) Plastics Packaging. The Glass Containers segment includes operations in Europe, the Americas, and the Asia Pacific region. Following the sale of a substantial portion of the Company's blow-molded plastic container operations which was completed on October 7, 2004, the Plastics Packaging segment consists of healthcare packaging, closures and specialty products.

        The Company's measure of profit for its reportable segments is Segment Operating Profit, which consists of consolidated earnings from continuing operations before interest income, interest expense, provision for income taxes and minority share owners' interests in earnings of subsidiaries and excludes amounts related to certain items that management considers not representative of ongoing operations. The Company's management uses Segment Operating Profit, in combination with selected cash flow information, to evaluate performance and to allocate resources.

14


        Segment Operating Profit for product segments includes an allocation of some corporate expenses based on both a percentage of sales and direct billings based on the costs of specific services provided. For the Company's U.S. pension plans, net periodic pension cost (credit) has been allocated to product segments. The information below is presented on a continuing operations basis, and therefore, the prior period amounts have been restated to remove the discontinued operations. See Note 17 for more information.

        Financial information for continuing operations for the three-month periods ended March 31, 2005 and 2004 regarding the Company's product segments is as follows:

 
  Glass
Containers

  Plastics
Packaging

  Total
Product
Segments

  Eliminations
and Other
Retained
Items

  Consolidated
Totals

Net sales:                              
  2005   $ 1,463.1   $ 200.2   $ 1,663.3         $ 1,663.3
  2004     1,062.3     205.3     1,267.6           1,267.6
   
 
 
 
 
Segment Operating Profit:                              
  2005   $ 202.3   $ 30.9   $ 233.2   $ (14.4 ) $ 218.8
  2004     165.1     31.9     197.0     (33.0 )   164.0
   
 
 
 
 
Items excluded from Segment Operating Profit:                              
  March 31, 2005:                              
    Gain on sale of Corsico, Italy glass container facility   $ 28.1         $ 28.1         $ 28.1
    Mark to market effect of certain commodity futures contracts     28.4           28.4           28.4
 
March 31, 2004:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
    Mark to market effect of certain commodity futures contracts     8.9           8.9           8.9
   
 
 
 
 

15


        The reconciliation of Segment Operating Profit to earnings from continuing operations before income taxes and minority share owners' interests in earnings of subsidiaries for the three-month periods ended March 31, 2005 and 2004 is as follows:

 
  2005
  2004
 
Segment Operating Profit for reportable segments   $ 233.2   $ 197.0  
Items excluded from Segment Operating Profit     56.5     8.9  
Eliminations and other retained items     (14.4 )   (33.0 )
Interest expense     (118.5 )   (100.9 )
Interest income     4.2     3.2  
   
 
 
Total   $ 161.0   $ 75.2  
   
 
 
 
  Glass
Containers

  Plastics
Packaging

  Total
Product
Segments

  Discontinued
Operations

  Eliminations
and
Other
Retained

  Consolidated
Totals

Total assets:                                    
March 31, 2005   $ 8,266.7   $ 779.7   $ 9,046.4         $ 1,343.9   $ 10,390.3
December 31, 2004     8,579.4     789.3     9,368.7           1,368.0     10,736.7
March 31, 2004     6,299.6     861.5     7,161.1   $ 1,240.2     1,157.4     9,558.7

10.    Other Revenue and Costs and Expenses

        During the first quarter of 2005, the Company completed the sale of its Corsico, Italy glass container facility. The resulting gain of $28.1 million (pre-tax and after tax) was included in other revenue in the results of operations for the first quarter of 2005. See Note 15 for more information.

        Manufacturing costs for the first quarter of 2005 included a favorable adjustment of approximately $10.0 million to the Company's accruals for self insured risks.

11.    Derivative Instruments

        At March 31, 2005, the Company has the following derivative instruments related to its various hedging programs:

Fair Value Hedges of Debt

        The terms of the Third Amended and Restated Secured Credit Agreement require that borrowings under the Agreement be denominated in U.S. dollars except for the C2 term loan which allows for €46.3 million borrowings. In order to manage the exposure to fluctuating foreign exchange rates created by U.S. dollar borrowings by the Company's international subsidiaries, certain subsidiaries have entered into currency swaps for the principal amount of their borrowings under the Agreement and for their interest payments due under the Agreement.

        At the end of the first quarter of 2005, the Company's subsidiary in Australia had agreements that swap a total of U.S. $455.0 million of borrowings into 702.0 million Australian dollars. These derivative instruments swap both the interest and principal from U.S. dollars to Australian dollars and also swap

16



the interest rate from a U.S.-based rate to an Australian-based rate. These agreements have various maturity dates ranging from April 2005 through March 2006.

        The Company's subsidiaries in Australia, Canada, the United Kingdom and several European countries have also entered into short term forward exchange contracts which effectively swap additional intercompany and external borrowings by each subsidiary into its local currency. These contracts swap the principal amount of borrowings and in some cases they swap the related interest.

        The Company recognizes the above derivatives on the balance sheet at fair value, and the Company accounts for them as fair value hedges. Accordingly, the changes in the value of the swaps are recognized in current earnings and are expected to substantially offset any exchange rate gains or losses on the related U.S. dollar borrowings. For the three months ended March 31, 2005, the amount not offset was immaterial. The fair values are included with other long term liabilities on the balance sheet.

Foreign Currency Exchange Contracts Designated as Cash Flow Hedges

        In connection with debt refinancing in late December 2004, the Company's subsidiary in France borrowed approximately €91 million from Owens-Brockway Glass Container ("OBGC"), a U.S. subsidiary of the Company. In order to hedge the changes in the cash flows of the foreign currency interest and principal repayments, OBGC entered into a swap that converts the Euro coupon interest payments into a predetermined U.S. dollar coupon interest payment and also converts the final principal payment in December 2009 from €91.0 million to approximately $120.7 million U.S. dollars.

        The Company accounts for the above foreign currency exchange contract on the balance sheet at fair value. The effective portion of changes in the fair value of a derivative that is designated as, and meets the required criteria for, a cash flow hedge is recorded in accumulated other comprehensive income ("OCI") and reclassified into earnings in the same period or periods during which the underlying hedged item affects earnings. Any material portion of the change in the fair value of a derivative designated as a cash flow hedge that is deemed to be ineffective is recognized in current earnings. The fair values are included with other long term liabilities on the balance sheet.

        The above foreign currency exchange contract is accounted for as a cash flow hedge at March 31, 2005. Hedge accounting is only applied when the derivative is deemed to be highly effective at offsetting anticipated cash flows of the hedged transactions. For hedged forecasted transactions, hedge accounting will be discontinued if the forecasted transaction is no longer probable to occur, and any previously deferred gains or losses will be recorded to earnings immediately.

        At March 31, 2005, the amount included in OCI related to this foreign currency exchange contract was ($3.5) million. The ineffectiveness related to this hedge for the three months ended March 31, 2005 was not material.

Interest Rate Swaps Designated as Fair Value Hedges

        In the fourth quarter of 2003 and the first quarter of 2004, the Company entered into a series of interest rate swap agreements with a total notional amount of $1.25 billion that mature from 2007 through 2013. The swaps were executed in order to: (i) convert a portion of the senior notes and senior debentures fixed-rate debt into floating-rate debt; (ii) maintain a capital structure containing

17



appropriate amounts of fixed and floating-rate debt; and (iii) reduce net interest payments and expense in the near-term.

        The Company's fixed-to-variable interest rate swaps are accounted for as fair value hedges. Because the relevant terms of the swap agreements match the corresponding terms of the notes, there is no hedge ineffectiveness. Accordingly, as required by FAS No. 133, the Company recorded the net of the fair market values of the swaps as a long-term liability along with a corresponding net decrease in the carrying value of the hedged debt. The fair values are included with other long term liabilities on the balance sheet.

        Under the swaps, the Company receives fixed rate interest amounts (equal to interest on the corresponding hedged note) and pays interest at a six-month U.S. LIBOR rate (set in arrears) plus a margin spread (see table below). The interest rate differential on each swap is recognized as an adjustment of interest expense during each six-month period over the term of the agreement.

        The following selected information relates to fair value swaps at March 31, 2005 (based on a projected U.S. LIBOR rate of 4.2198%):

 
  Amount
Hedged

  Receive
Rate

  Average
Spread

  Asset
(Liability)
Recorded

 
Senior Notes due 2007   $ 300.0   8.10 % 4.5 % $ (6.0 )
Senior Notes due 2008     250.0   7.35 % 3.5 %   (6.4 )
Senior Debentures due 2010     250.0   7.50 % 3.2 %   (6.2 )
Senior Notes due 2013     450.0   8.25 % 3.7 %   (18.0 )
   
         
 
Total   $ 1,250.0           $ (36.6 )
   
         
 

Natural Gas Hedges

        The Company uses commodity futures contracts related to forecasted natural gas requirements. The objective of these futures contracts is to limit the fluctuations in prices paid for natural gas and the potential volatility in cash flows from future market price movements. The Company continually evaluates the natural gas market with respect to its future usage requirements. The Company generally evaluates the natural gas market for the next twelve to eighteen months and continually enters into commodity futures contracts in order to hedge a portion of its usage requirements through the next twelve to eighteen months. At March 31, 2005, the Company had entered into commodity futures contracts for approximately 79% (approximately 13,320,000 MM BTUs) of its expected North American natural gas usage for full year of 2005 and approximately 23% (approximately 5,280,000 MM BTUs) for the full year of 2006.

        As discussed further below, prior to December 31, 2004, the Company accounted for the above futures contracts on the balance sheet at fair value. The effective portion of changes in the fair value of a derivative that was designated as, and met the required criteria for, a cash flow hedge was recorded in accumulated other comprehensive income ("OCI") and reclassified into earnings in the same period or periods during which the underlying hedged item affected earnings. Any material portion of the change in the fair value of a derivative designated as a cash flow hedge that was deemed to be ineffective was recognized in current earnings.

18



        During the fourth quarter of 2004, the Company determined that the commodity futures contracts described above did not meet all of the documentation requirements to qualify for special hedge accounting treatment and began to recognize all changes in fair value of these contracts in current earnings. The total unrealized pretax gain recorded for the three months ended March 31, 2005 was $28.4 million ($17.0 million after tax). The total unrealized pretax gain recorded for the three months ended March 31, 2004 was $8.9 million ($5.8 million after tax). This change had no effect upon the Company's cash flows. During the first quarter of 2005, the Company completed the documentation and re-designation of its natural gas hedge contracts. As of April 1, 2005, all futures contracts meet the qualifications for special hedge accounting and will be accounted for as described in the preceding paragraph.

Other Hedges

        The Company's subsidiaries may enter into short-term forward exchange agreements to purchase foreign currencies at set rates in the future. These foreign currency forward exchange agreements are used to limit exposure to fluctuations in foreign currency exchange rates for all significant planned purchases of fixed assets or commodities that are denominated in currencies other than the subsidiaries' functional currency. Subsidiaries may also use forward exchange agreements to offset the foreign currency risk for receivables and payables not denominated in, or indexed to, their functional currencies. The Company records these short-term forward exchange agreements on the balance sheet at fair value and changes in the fair value are recognized in current earnings.

12.    Restructuring Accruals

        In August 2003, the Company announced the permanent closing of its Hayward, California glass container factory. Production at the factory was suspended in June of 2003 following a major leak in its only glass furnace. As a result, the Company recorded a capacity curtailment charge of $28.5 million ($17.8 million after tax) in the third quarter of 2003.

        The closing of this factory resulted in the elimination of approximately 170 jobs and a corresponding reduction in the Company's workforce. The Company expects to save approximately $12 million per year by closing this factory and moving the production to other locations. The Company anticipates that it will pay out approximately $15 million in cash related to severance, benefits, lease commitments, plant clean-up, and other plant closing costs. The Company expects that a substantial portion of these costs will be paid out by the end of 2005.

        In November 2003, the Company announced the permanent closing of its Milton, Ontario glass container factory. This closing was part of an effort to bring capacity and inventory levels in line with anticipated demand. As a result, the Company recorded a capacity curtailment charge of $20.1 million ($19.5 million after tax) in the fourth quarter of 2003.

        The closing of this factory in November 2003 resulted in the elimination of approximately 150 jobs and a corresponding reduction in the Company's workforce. The Company eventually expects to save approximately $8.5 million per year by closing this factory and moving the production to other locations. The Company anticipates that it will pay out approximately $8.0 million in cash related to severance, benefits, plant clean-up, and other plant closing costs. The Company expects that the majority of these costs will be paid out by the end of 2005.

19


        Selected information related to the above glass container factory closings is as follows:

 
  Hayward
  Milton
  Total
 
Restructuring accrual balance as of December 31, 2004   $ 8.1   $ 4.8   $ 12.9  
Net cash paid     (0.6 )   (0.7 )   (1.3 )
Other, principally translation           (0.1 )   (0.1 )
   
 
 
 
Remaining restructuring accruals related to plant closing charges as of March 31, 2005   $ 7.5   $ 4.0   $ 11.5  
   
 
 
 

13.    Pensions

        The components of the net pension expense for the three months ended March 31, 2005 and 2004 were as follows:

 
  2005
  2004
 
Service cost   $ 13.2   $ 13.7  
Interest cost     50.7     46.5  
Expected asset return     (74.8 )   (70.3 )
Amortization:              
  Prior service cost           1.6  
  Loss     12.0     8.8  
   
 
 
    Net amortization     12.0     10.4  
   
 
 
Net expense   $ 1.1   $ 0.3  
   
 
 
Total for continuing operations           (0.5 )
Total for discontinued operations           0.8  
         
 
          $ 0.3  
         
 

        The pension expense above for the three months ended March 31, 2005 reflects the additional pension expense of the BSN operations acquired on June 21, 2004.

        The Company previously disclosed in its financial statements for the year ended December 31, 2004, that it expected to contribute $37.3 million to its pension plans in 2005. As of March 31, 2005, $5.6 million of contributions have been made. The Company presently does not expect its contributions for the full year of 2005 to be significantly different from the $37.3 million previously projected.

20



14.    Postretirement Benefits Other Than Pensions

        The components of the net postretirement benefit cost for the three months ended March 31, 2005 and 2004 were as follows:

 
  2005
  2004
 
Service cost   $ 1.1   $ 1.1  
Interest cost     4.6     5.7  

Amortization:

 

 

 

 

 

 

 
  Prior service credit     (1.0 )   (1.2 )
  Loss     1.4     1.2  
   
 
 
    Net amortization     0.4      
   
 
 
Net postretirement benefit cost   $ 6.1   $ 6.8  
   
 
 
Total for continuing operations         $ 6.0  
Total for discontinued operations           0.8  
         
 
          $ 6.8  
         
 

        The postretirement benefit costs above for the three months ended March 31, 2005 reflect the additional expense of the BSN operations.

15.    Acquisition of BSN Glasspack, S.A.

        On June 21, 2004, the Company completed the acquisition of BSN Glasspack, S.A. ("BSN") from Glasspack Participations (the "Acquisition"). Total consideration for the Acquisition was approximately $1.3 billion, including the assumption of approximately $650 million of debt, a portion of which was refinanced in connection with the Acquisition. BSN was the second largest glass container manufacturer in Europe with manufacturing facilities in France, Spain, Germany and the Netherlands. The Acquisition was financed with borrowings under the Company's Second Amended and Restated Secured Credit Agreement. In order to secure the European Commission's approval, the Company committed to divest the Barcelona, Spain, and Corsico, Italy glass plants. The Company completed the sale of these plants in January 2005 and received cash proceeds of approximately €138.2 million.

        The Acquisition was part of the Company's overall strategy to improve its presence in the European market in order to better serve the needs of its customers throughout the European region and to take advantage of synergies including purchasing, leverage and cost reductions. This integration strategy should lead to significant improvement in earnings from the European operations by the end of 2006. Certain actions contemplated by the integration strategy may require additional accruals that will increase goodwill or result in additional charges to operations. As of March 31, 2005, the Company has determined to reduce capacity in one of the acquired plants. During the second quarter of 2005, the Company expects to conclude the evaluation of its acquired capacity.

        The total purchase cost of approximately $1.3 billion will be allocated to the tangible and identifiable intangible assets and liabilities based upon their respective fair values. Such allocations will be based upon valuations which have not been finalized. Accordingly, the allocation of the purchase consideration included in the accompanying Condensed Consolidated Balance Sheet at March 31, 2005,

21



is preliminary and includes €590.8 million ($763.8 million at March 31, 2005 exchange rate) of goodwill representing the unallocated portion of the purchase price. The Company expects that the valuation process will be completed and recorded no later than the second quarter of 2005.

        The following table summarizes the estimated fair values of the assets acquired and liabilities assumed on June 21, 2004, translated from Euros into dollars at the exchange rate on that date. The initial purchase price allocations may be adjusted within one year of the purchase date for changes in estimates of the fair value of assets acquired and liabilities assumed:

 
  June 21,
2004

 
Inventories   $ 294.7  
Accounts receivable     197.8  
Other current assets (excluding cash acquired)     31.8  
   
 
  Total current assets     524.3  

Goodwill

 

 

710.3

 
Other long-term assets     119.3  
Net property, plant and equipment     661.7  
   
 
Assets acquired   $ 2,015.6  

Accounts payable and other current liabilities

 

 

(414.3

)
Other long-term liabilities     (332.3 )
   
 
Aggregate purchase costs   $ 1,269.0  
   
 

        The assets above include $71.1 million of estimated intangible assets related to customer relationships, which will be amortized over the next 8 to 12 years. The liabilities above include $72.7 million for the initial estimated costs of certain actions discussed above, substantially all of which relates to employee termination costs and related fringe benefits. As of March 31, 2005, there was no significant activity related to this reserve.

22



16.    Pro Forma Information—Acquisition of BSN Glasspack S.A.

        Had the Acquisition described in Note 15 and the related financing described in Note 3 occurred at the beginning of each respective period, unaudited pro forma consolidated net sales, net earnings, and net earnings per share of common stock would have been as follows:

 
  Three months ended March 31, 2004
 
  As
Reported

  BSN
Adjustments

  Financing
Adjustments

  Pro Forma
As Adjusted

Net sales   $ 1,267.6   $ 379.4         $ 1,647.0
   
 
 
 
Earnings from continuing operations   $ 47.2   $ (12.3 ) $ (4.6 ) $ 30.3
   
 
 
 
Diluted earnings from continuing operations per share of common stock   $ 0.28               $ 0.17
   
             

17.    Discontinued operations

        On October 7, 2004, the Company announced that it had completed the sale of its blow-molded plastic container operations in North America, South America and Europe, to Graham Packaging Company.

        Cash proceeds of approximately $1.2 billion were used to repay term loans under the Company's bank credit facility, which was amended to permit the sale. The sale agreement included a post-closing purchase price adjustment based on changes in certain working capital components and certain other assets and liabilities of the business. This adjustment was finalized in April 2005, and Graham was paid approximately $39 million. The adjustment did not impact results of operations.

        Included in the sale were 24 plastics manufacturing plants in the U.S., two in Mexico, three in Europe and two in South America, serving consumer products companies in the food, beverage, household, chemical and personal care industries. The blow-molded plastic container operations were part of the consumer products business unit of the plastics packaging segment.

        As required by FAS No. 144, the Company has presented the results of operations for the blow-molded plastic container business in the Consolidated Results of Operations for the three months ended March 31, 2004 as a discontinued operation. Interest expense was allocated to discontinued operations based on debt that was required to be repaid from the proceeds. Amounts for the prior periods have been reclassified to conform to this presentation.

23



        The following summarizes the revenues and expenses of the discontinued operations as reported in the condensed consolidated results of operations for the period indicated:

 
  Three months ended
March 31,

 
  2004
Revenues:      
Net sales   $ 277.8
Other revenue     3.3
   
      281.1
Costs and expenses:      
Manufacturing, shipping and delivery     241.0
Research, development and engineering     4.8
Selling and administrative     7.2
Interest     13.5
Other     2.6
   
      269.1
   
Earnings (loss) before items below     12.0
Provision for income taxes     4.4
   
Net earnings (loss) from discontinued operations   $ 7.6
   

        The condensed consolidated balance sheet at March 31, 2004 included the following assets and liabilities related to the discontinued operations:

 
  Balance at
March 31, 2004

Assets:      
Inventories   $ 135.6
Accounts receivable     149.6
Other current assets     10.3
   
  Total current assets     295.5
Goodwill     151.1
Other long-term assets     75.7
Net property, plant and equipment     717.9
   
Total assets   $ 1,240.2
   
Liabilities:      
Accounts payable and other current liabilities   $ 115.1
Other long-term liabilities     60.6
   
Total liabilities   $ 175.7
   

24


18.    Accounts Receivable Securitization Program

        As part of the acquisition of BSN, the Company acquired a trade accounts receivable securitization program through a BSN subsidiary, BSN Glasspack Services. The program was entered into by BSN in order to provide lower interest costs on a portion of its financing. In November 2000, BSN created a securitization program for its trade receivables through a sub-fund (the "fund") created in accordance with French Law. This securitization program, co-arranged by Credit Commercial de France (HSBC-CCF), and Gestion et Titrisation Internationales ("GTI") and managed by GTI, provides for an aggregate securitization volume of up to €210 million.

        Under the program, BSN Glasspack Services is permitted to sell receivables to the fund until November 5, 2006. According to the program, subject to eligibility criteria, certain, but not all, receivables held by the BSN Glasspack Services are sold to the fund on a weekly basis. The purchase price for the receivables is determined as a function of the book value and the term of each receivable and a Euribor three-month rate increased by a 1.51% margin. A portion of the purchase price for the receivables is deferred and paid by the fund to BSN Glasspack Services only when receivables are collected or at the end of the program. This deferred portion varies based on the status and updated collection history of BSN Glasspack Services' receivable portfolio.

        The transfer of the receivables to the fund is deemed to be a sale for U.S. GAAP purposes. The fund assumes all collection risk on the receivables and the transferred receivables have been isolated from BSN Glasspack Services and are no longer controlled by BSN Glasspack Services. The total securitization program cannot exceed €210 million ($271.6 million at March 31, 2005). At March 31, 2005, the Company had $230.2 million of receivables that were sold in this program. For the three months ended March 31, 2005, the Company received $341.5 million from the sale of receivables to the fund and paid interest of approximately $1.7 million which is recorded as other expense in the income statement.

        BSN Glasspack Services continues to service, administer and collect the receivables on behalf of the fund. This service rendered to the fund is invoiced to the fund at a normal market rate.

19.    Financial Information for Subsidiary Guarantors and Non-Guarantors

        The following presents condensed consolidating financial information for the Company, segregating: (1) Owens-Illinois, Inc., the issuer of five series of senior notes and debentures (the "Parent"); (2) the two subsidiaries which have guaranteed the senior notes and debentures on a subordinated basis (the "Guarantor Subsidiaries"); and (3) all other subsidiaries (the "Non-Guarantor Subsidiaries"). The Guarantor Subsidiaries are 100% owned direct and indirect subsidiaries of the Company and their guarantees are full, unconditional and joint and several. They have no operations and function only as intermediate holding companies.

        100% owned subsidiaries are presented on the equity basis of accounting. Certain reclassifications have been made to conform all of the financial information to the financial presentation on a

25



consolidated basis. The principal eliminations relate to investments in subsidiaries and inter-company balances and transactions.

 
  March 31, 2005
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
Balance Sheet                              
Current assets:                              
  Accounts receivable   $   $   $ 887.3   $   $ 887.3
  Inventories                 1,146.4           1,146.4
  Other current assets     58.1           277.6           335.7
   
 
 
 
 
Total current assets     58.1         2,311.3         2,369.4

Investments in and advances to subsidiaries

 

 

3,176.5

 

 

2,014.1

 

 

 

 

 

(5,190.6

)

 

Goodwill                 2,968.4           2,968.4
Other non-current assets     122.4           1,717.3           1,839.7
   
 
 
 
 
Total other assets     3,298.9     2,014.1     4,685.7     (5,190.6 )   4,808.1
Property, plant and equipment, net                 3,212.8           3,212.8
   
 
 
 
 
Total assets   $ 3,357.0   $ 2,014.1   $ 10,209.8   $ (5,190.6 ) $ 10,390.3
   
 
 
 
 
Current liabilities:                              
  Accounts payable and accrued liabilities   $   $   $ 1,374.5   $   $ 1,374.5
  Current portion of asbestos liability     166.0                       166.0
  Short-term loans and long-term debt due within one year     112.4           177.5     (112.4 )   177.5
   
 
 
 
 
Total current liabilities     278.4         1,552.0     (112.4 )   1,718.0
Long-term debt     1,046.8           5,080.4     (1,050.0 )   5,077.2
Asbestos-related liabilities     554.7                       554.7
Other non-current liabilities and minority interests     (70.4 )         1,563.3           1,492.9
Capital structure     1,547.5     2,014.1     2,014.1     (4,028.2 )   1,547.5
   
 
 
 
 
Total liabilities and share owners' equity   $ 3,357.0   $ 2,014.1   $ 10,209.8   $ (5,190.6 ) $ 10,390.3
   
 
 
 
 

26


 
  December 31, 2004
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
Balance Sheet                              
Current assets:                              
  Accounts receivable   $   $   $ 821.3   $   $ 821.3
  Inventories                 1,117.7           1,117.7
  Other current assets     59.5           402.3           461.8
   
 
 
 
 
Total current assets     59.5         2,341.3         2,400.8
Investments in and advances to subsidiaries     3,202.5     2,044.2           (5,246.7 )  
Goodwill                 3,009.1           3,009.1
Other non-current assets     206.8           1,702.0     (79.7 )   1,829.1
   
 
 
 
 
Total other assets     3,409.3     2,044.2     4,711.1     (5,326.4 )   4,838.2
Property, plant and equipment, net                 3,497.7           3,497.7
   
 
 
 
 
Total assets   $ 3,468.8   $ 2,044.2   $ 10,550.1   $ (5,326.4 ) $ 10,736.7
   
 
 
 
 
Current liabilities:                              
  Accounts payable and accrued liabilities   $   $   $ 1,544.0   $   $ 1,544.0
  Current portion of asbestos liability     170.0                       170.0
Short-term loans and long-term debt due within one year     112.4           192.5     (112.4 )   192.5
   
 
 
 
 
Total current liabilities     282.4         1,736.5     (112.4 )   1,906.5
Long-term debt     1,045.9           5,172.0     (1,050.0 )   5,167.9
Asbestos-related liabilities     596.2                       596.2
Other non-current liabilities and minority interests                 1,601.5     (79.7 )   1,521.8
Capital structure     1,544.3     2,044.2     2,040.1     (4,084.3 )   1,544.3
   
 
 
 
 
Total liabilities and share owners' equity   $ 3,468.8   $ 2,044.2   $ 10,550.1   $ (5,326.4 ) $ 10,736.7
   
 
 
 
 

27


 
  March 31, 2004
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
Balance Sheet                              
Current assets:                              
  Accounts receivable   $   $   $ 732.4   $   $ 732.4
  Inventories                 840.2           840.2
  Other current assets     61.3           249.2           310.5
  Assets of discontinued operations                 295.5           295.5
   
 
 
 
 
Total current assets     61.3         2,117.3         2,178.6
Investments in and advances to subsidiaries     2,947.9     1,511.4           (4,459.3 )  
Goodwill                 2,136.5           2,136.5
Other non-current assets     5.2           1,685.9           1,691.1
  Assets of discontinued operations                 944.7           944.7
   
 
 
 
 
Total other assets     2,953.1     1,511.4     4,767.1     (4,459.3 )   4,772.3
Property, plant and equipment, net                 2,607.8           2,607.8
   
 
 
 
 
Total assets   $ 3,014.4   $ 1,511.4   $ 9,492.2   $ (4,459.3 ) $ 9,558.7
   
 
 
 
 
Current liabilities:                              
  Accounts payable and accrued liabilities   $   $   $ 951.1   $   $ 951.1
  Current portion of asbestos liability     175.0                       175.0
  Short-term loans and long-term debt due within one year     36.5           122.0     (36.5 )   122.0
Liabilities of discontinued operations                 115.1           115.1
   
 
 
 
 
Total current liabilities     211.5         1,188.2     (36.5 )   1,363.2
Liabilities of discontinued operations                 60.6           60.6
Long-term debt     1,400.0           5,387.4     (1,400.0 )   5,387.4
Asbestos-related liabilities     578.3                       578.3
Other non-current liabilities and minority interests     (200.6 )         1,344.6           1,144.0
Capital structure     1,025.2     1,511.4     1,511.4     (3,022.8 )   1,025.2
   
 
 
 
 
Total liabilities and share owners' equity   $ 3,014.4   $ 1,511.4   $ 9,492.2   $ (4,459.3 ) $ 9,558.7
   
 
 
 
 

28


 
  Three months ended March 31, 2005
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
Results of Operations                              
Net sales   $   $   $ 1,663.3   $   $ 1,663.3
External interest income                 4.2           4.2
Intercompany interest income     22.2     22.2           (44.4 )  
Equity earnings from subsidiaries     117.5     117.5           (235.0 )  
Other equity earnings                 4.3           4.3
Other revenue                 36.6           36.6
   
 
 
 
 
  Total revenue     139.7     139.7     1,708.4     (279.4 )   1,708.4
Manufacturing, shipping, and delivery                 1,288.5           1,288.5
Research, engineering, selling, administrative, and other                 140.4           140.4
External interest expense     22.2           96.3           118.5
Intercompany interest expense           22.2     22.2     (44.4 )  
   
 
 
 
 
  Total costs and expense     22.2     22.2     1,547.4     (44.4 )   1,547.4
Earnings from operations before items below     117.5     117.5     161.0     (235.0 )   161.0
Provision for income taxes                 36.4           36.4
Minority share owners' interests in earnings of subsidiaries                 7.1           7.1
   
 
 
 
 
Net earnings   $ 117.5   $ 117.5   $ 117.5   $ (235.0 ) $ 117.5
   
 
 
 
 

29


 
  Three months ended March 31, 2004
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
Results of Operations                              
Net sales   $   $   $ 1,267.6   $   $ 1,267.6
External interest income                 3.2           3.2
Intercompany interest income     27.8     27.8           (55.6 )  
Equity earnings from subsidiaries     47.2     47.2           (94.4 )  
Other equity earnings                 5.6           5.6
Other revenue                 9.7           9.7
   
 
 
 
 
  Total revenue     75.0     75.0     1,286.1     (150.0 )   1,286.1
Manufacturing, shipping, and delivery                 1,010.2           1,010.2
Research, engineering, selling, administrative, and other                 99.8           99.8
External interest expense     27.8           73.1           100.9
Intercompany interest expense           27.8     27.8     (55.6 )  
   
 
 
 
 
  Total costs and expense     27.8     27.8     1,210.9     (55.6 )   1,210.9
Earnings from continuing operations before items below     47.2     47.2     75.2     (94.4 )   75.2
Provision for income taxes                 22.1           22.1
Minority share owners' interests in earnings of subsidiaries                 5.9           5.9
   
 
 
 
 
Earnings from continuing operations     47.2     47.2     47.2     (94.4 )   47.2
Net earnings of discontinued operations     7.6     7.6     7.6     (15.2 )   7.6
   
 
 
 
 
Net earnings   $ 54.8   $ 54.8   $ 54.8   $ (109.6 ) $ 54.8
   
 
 
 
 

30


 
  Three months ended March 31, 2005
 
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
 
Cash Flows                                
Cash used in operating activities   $ (45.0 ) $   $ (85.3 ) $   $ (130.3 )
Cash provided by investing activities                 104.2           104.2  
Cash provided by (used in) financing activities     45.0           (89.3 )         (44.3 )
Effect of exchange rate change on cash                 (9.4 )         (9.4 )
   
 
 
 
 
 
Net change in cash             (79.8 )       (79.8 )
Cash at beginning of period                 277.9           277.9  
   
 
 
 
 
 
Cash at end of period   $   $   $ 198.1   $   $ 198.1  
   
 
 
 
 
 

31


 
  Three months ended March 31, 2004
 
 
  Parent
  Guarantor
Subsidiaries

  Non-Guarantor
Subsidiaries

  Eliminations
  Consolidated
 
Cash Flows                                
Cash provided by (used in) operating activities   $ (50.0 ) $   $ 69.4   $   $ 19.4  
Cash used in investing activities                 (67.9 )         (67.9 )
Cash provided by financing activities     50.0           4.1           54.1  
Effect of exchange rate change on cash                 (10.0 )         (10.0 )
   
 
 
 
 
 
Net change in cash             (4.4 )       (4.4 )
Cash at beginning of period                 163.4           163.4  
   
 
 
 
 
 
Cash at end of period   $   $   $ 159.0   $   $ 159.0  
   
 
 
 
 
 

32



Item 2.    Management's Discussion and Analysis of Financial Condition and Results of Operations.

Executive Overview—Quarter ended March 31, 2005 and 2004

        Net sales of the Glass Containers segment were $400.8 million higher than prior year principally resulting from the BSN Acquisition and stronger currencies in Europe and Asia Pacific, partially offset by lower unit volumes.

        Net sales of the Plastics Packaging segment were $5.1 million lower than prior year. Lower sales from the divestiture of a portion of the Asia Pacific plastics assets in the second quarter of 2004 were partially offset by sales price increases representing the pass-through of increased resin costs.

        Segment Operating Profit of the Glass Containers segment was $37.2 million higher than prior year. The BSN acquisition accounted for most of the increase. The benefits of stronger foreign currencies and higher selling prices were partially offset by inflationary cost increases.

        Segment Operating Profit of the Plastics Products segment was $1.0 million lower than prior year. Increases from improved pricing and product mix were more that offset by increased costs.

        Interest expense was $17.6 million higher than prior year. Interest on borrowings for the BSN Acquisition and higher variable interest rates both contributed to the increase.

        Earnings in 2005 were $117.5 million, or $0.73 per share (diluted), up from $47.2 million, or $0.28 per share (diluted), from continuing operations in 2004. Earnings in both periods included items that management considers not representative of continuing operations. These items increased net earnings in 2005 by $45.1 million, or $0.19 per share, and increased net earnings in 2004 by $5.8 million, or $0.04 per share.

        Cash payments for asbestos-related costs were $45.5 million, down 9.7% from the prior year.

Results of Operations—First Quarter 2005 compared with First Quarter 2004

Net Sales

        The Company's net sales by segment (dollars in millions) for the first quarter of 2005 and 2004 are presented in the following table. The Plastics Packaging amounts for 2004 reflect the continuing operations and therefore, the results of the discontinued operations have been reclassified. For further information, see Segment Information included in Note 9 to the Condensed Consolidated Financial Statements.

 
  2005
  2004
Glass Containers   $ 1,463.1   $ 1,062.3
Plastics Packaging     200.2     205.3
   
 
Segment and consolidated net sales   $ 1,663.3   $ 1,267.6
   
 

        Consolidated net sales for the first quarter of 2005 increased $395.7 million, or 31.2%, to $1,663.3 million from $1,267.6 million in the first quarter of 2004.

        Net sales of the Glass Containers segment increased $400.8 million, or 37.7%, over the first quarter of 2004. Excluding the additional sales attributable to the BSN Acquisition, the increase was $25.5 million, or 2.4%. In the Americas, net sales in the first quarter of 2005 were 4.8% higher than the prior year first quarter. Favorable currency exchange rates accounted for about 1.5 percentage points of the increase. Most South American operations reported increased shipments of containers for most end uses, more than offsetting reduced shipments of beer, food, and beverage containers in North America. The resulting change in product mix, combined with improved pricing throughout the Americas, also had a favorable effect on net sales. In Europe, reported net sales declined by 2.0% exclusive of the additional BSN operations. The favorable effects of currency exchange rates, generally higher selling prices, and a favorable product mix were more than offset by decreased unit shipments

33



for most end uses. In the Asia Pacific region, reported net sales increased slightly over 2004. Favorable currency translation rates accounted for substantially all of the increase. Slightly lower unit shipments in certain end uses were offset by increased shipments of higher margin products and increased pricing.

        The change in net sales for the Glass Containers segment can be summarized as follows (dollars in millions):

Net sales—2004         $ 1,062.3
Additional sales from the BSN Acquisition   $ 375.3      
Net effect of sales volume, price and mix     (7.0 )    
Net effect of changing foreign currency exhange rates     32.5      
   
     
Total net effect on sales           400.8
         
Net sales—2005         $ 1,463.1
         

        Net sales of the Plastics Packaging segment decreased $5.1 million, or 2.5%, from the first quarter of 2004. The lower sales reflected the absence of sales from plastic container assets in the Asia Pacific region that were divested in the second quarter of 2004 combined with an approximate 3% decrease in unit shipments. Improved pricing in several product lines and the pass-through effect of higher resin costs partially offset these decreases.

        The change in net sales for the Plastics Packaging segment can be summarized as follows:

Net sales—2004         $ 205.3  
Divested assets   $ (25.0 )      
Effect of increased resin cost pass-throughs     14.6        
Net effect of sales volume, price and mix     5.3        
   
       
Total net effect on sales           (5.1 )
         
 
Net sales—2005         $ 200.2  
         
 

Segment Operating Profit

        The Company's measure of profit for its reportable segments is Segment Operating Profit, which consists of consolidated earnings from continuing operations before interest income, interest expense, provision for income taxes and minority share owners' interests in earnings of subsidiaries and excludes amounts related to certain items that management considers not representative of ongoing operations. The Company's management uses Segment Operating Profit, in combination with selected cash flow information, to evaluate performance and to allocate resources.

        Operating Profit for product segments includes an allocation of some corporate expenses based on both a percentage of sales and direct billings based on the costs of specific services provided. For the Company's U.S. pension plans, net periodic pension cost (credit) has been allocated to product segments. The Plastics Packaging amounts for 2004 reflect the continuing operations. Amounts related to the discontinued operations have been reclassified from the 2004 amounts. For further information, see Segment Information included in Note 9 to the Condensed Consolidated Financial Statements.

 
  2005
  2004
 
Glass Containers   $ 202.3   $ 165.1  
Plastics Packaging     30.9     31.9  
Eliminations and other retained items     (14.4 )   (33.0 )

        Segment Operating Profit of the Glass Containers segment for the first quarter of 2005 increased $37.2 million, or 22.5%, to $202.3 million, compared with Segment Operating Profit of $165.1 million in the first quarter of 2004. Excluding the effects of the BSN Acquisition, the increase was $4.7 million, or 2.8%. In the Americas, Segment Operating Profit increased by 10.8% over the prior year. Factors

34



contributing to the increase were: (1) increased unit shipments in South American operations; (2) improved pricing throughout the Americas; and (3) improved productivity. Factors that partially offset the increase were: (1) reduced beer, food and beverage shipments in North America; (2) higher natural gas prices; and (3) inflationary cost increases including higher raw material costs. Segment Operating Profit in Europe was significantly higher than prior year as a result of the additional BSN operations, generally higher prices and a favorable product mix. The absence of equity earnings from Consol Limited (divested in the fourth quarter of 2004), the absence of operating profit from the Corsico factory, and reduced unit shipments partially offset these favorable effects. In the Asia Pacific region, operating profit was approximately 3.7% lower that the prior year. The effect of lower unit shipments was partially offset by improved pricing and a more favorable product mix.

        The change in Segment Operating Profit for the Glass Containers segment can be summarized as follows:

Segment Operating Profit—2004         $ 165.1
Additional Segment Operating Profit from the acquired BSN operations   $ 32.5      
Net effect of sales volume, price and mix     21.7      
Effects of changing foreign currency rates     9.1      
Inflationary cost increases     (11.8 )    
Higher energy costs     (16.1 )    
Other     1.8      
   
     
Total net effect on Segment Operating Profit           37.2
         
Segment Operating Profit—2005         $ 202.3
         

        Segment Operating Profit of the Plastics Packaging segment for the first quarter of 2005 decreased $1.0 million, or 3.1%, to $30.9 million compared with Segment Operating Profit of $31.9 million in the first quarter of 2004. The effect of lower unit shipments and increases in a manufacturing, shipping and delivery costs more than offset the effects of improved pricing and product mix.

        The change in Segment Operating Profit for the Plastics Packaging segment can be summarized as follows:

Segment Operating Profit—2004         $ 31.9  
Net effect of sales volume, price and mix   $ 1.7        
Increased delivery, warehouse, shipping and other manufacturing costs     (2.6 )      
Other     (0.1 )      
   
       
Total net effect on Segment Operating Profit           (1.0 )
         
 
Segment Operating Profit—2005         $ 30.9  
         
 

        Eliminations and other retained items for the first quarter of 2005 were favorable by $18.6 million compared to the first quarter of 2004. The first quarter of 2005 reflects a favorable adjustment of approximately $10.0 million to the Company's accruals for self-insured risks. The first quarter of 2004 includes approximately $7.0 million of self-insured property and casualty losses that did not recur in 2005.

Interest Expense

        Interest expense increased to $118.5 million in the first quarter of 2005 from $100.9 million in the first quarter of 2004. The higher interest in the 2005 quarter reflects additional interest of approximately $10.0 million as a result of higher debt related to the BSN acquisition, partially offset by voluntary prepayments of debt in the last three quarters of 2004. In addition, higher interest rates on the Company's variable rate debt increased interest expense by approximately $7.6 million during the quarter versus the prior quarter.

35



Provision for Income Taxes

        Excluding the effects of separately taxed items in both periods, the Company's effective tax rate for the first quarter of 2005 was 23.9% compared with 28.7% in the first quarter of 2004 and 26.9% for the full year 2004. The lower 2005 effective rate is principally due to the recognition of discrete changes in international deferred taxes during the first quarter of 2005. The Company expects its full year 2005 effective tax rate, exclusive of separately taxed items and discrete adjustments, to be approximately 29%.

Minority Share Owners' Interest in Earnings of Subsidiaries

        Minority share owners' interest in earnings of subsidiaries for the first quarter of 2005 was $7.1 million compared to $5.9 million for the first quarter of 2004. The increase is primarily attributed to higher earnings from the Company's operations in Brazil.

Acquisition of BSN Glasspack, S.A.

        On June 21, 2004, the Company completed the acquisition of BSN Glasspack, S.A. ("BSN") from Glasspack Participations (the "Acquisition"). Total consideration for the Acquisition was approximately $1.3 billion, including the assumption of approximately $650 million of debt, a portion of which was refinanced in connection with the Acquisition. BSN was the second largest glass container manufacturer in Europe with manufacturing facilities in France, Spain, Germany and the Netherlands. The Acquisition was financed with borrowings under the Company's Second Amended and Restated Secured Credit Agreement. In order to secure the European Commission's approval, the Company committed to divest the Barcelona, Spain, and Corsico, Italy glass plants. The Company completed the sale of these plants in January 2005 and received cash proceeds of approximately €138.2 million.

        The Acquisition was part of the Company's overall strategy to improve its presence in the European market in order to better serve the needs of its customers throughout the European region and to take advantage of synergies in purchasing and cost reductions. This integration strategy should lead to significant improvement in earnings from the European operations by the end of 2006. Certain actions contemplated by the integration strategy may require additional accruals that will increase goodwill or result in additional charges to operations. As of March 31, 2005, the Company has determined to reduce capacity in one of the acquired plants. During the second quarter of 2005, the Company expects to conclude the evaluation of its acquired capacity.

        The total purchase cost of approximately $1.3 billion will be allocated to the tangible and identifiable intangible assets and liabilities based upon their respective fair values. Such allocations will be based upon valuations which have not been finalized. Accordingly, the allocation of the purchase consideration included in the accompanying Condensed Consolidated Balance Sheet at March 31, 2005, is preliminary and includes €590.8 million ($763.8 million at March 31, 2005 exchange rate) of goodwill representing the unallocated portion of the purchase price. The Company expects that the valuation process will be completed and recorded no later than the second quarter of 2005.

        The following table summarizes the estimated fair values of the assets acquired and liabilities assumed on June 21, 2004, translated from Euros into dollars at the exchange rate on that date. The

36



initial purchase price allocations may be adjusted within one year of the purchase date for changes in estimates of the fair value of assets acquired and liabilities assumed:

 
  June 21,
2004

 
Inventories   $ 294.7  
Accounts receivable     197.8  
Other current assets (excluding cash acquired)     31.8  
   
 
  Total current assets     524.3  

Goodwill

 

 

710.3

 
Other long-term assets     119.3  
Net property, plant and equipment     661.7  
   
 
Assets acquired   $ 2,015.6  

Accounts payable and other current liabilities

 

 

(414.3

)
Other long-term liabilities     (332.3 )
   
 
Aggregate purchase costs   $ 1,269.0  
   
 

        The assets above include $71.1 million of estimated intangible assets related to customer relationships, which will be amortized over the next 8 to 12 years. The liabilities above include $72.7 million for the initial estimated costs of certain actions discussed above, substantially all of which relates to employee termination costs and related fringe benefits. As of March 31, 2005, there was no significant activity related to this reserve.

Discontinued Operations

        On October 7, 2004, the Company announced that it had completed the sale of its blow-molded plastic container operations in North America, South America and Europe, to Graham Packaging Company.

        Cash proceeds of approximately $1.2 billion were used to repay term loans under the Company's bank credit facility, which was amended to permit the sale. The sale agreement included a post-closing purchase price adjustment based on changes in certain working capital components and certain other assets and liabilities of the business. This adjustment was finalized in April 2005, and Graham was paid approximately $39 million. The adjustment did not impact results of operations.

        Included in the sale were 24 plastics manufacturing plants in the U.S., two in Mexico, three in Europe and two in South America, serving consumer products companies in the food, beverage, household, chemical and personal care industries. The blow-molded plastic container operations were part of the consumer products business unit of the plastics packaging segment.

        As required by FAS No. 144, the Company has presented the results of operations for the blow-molded plastic container business in the Consolidated Results of Operations for the three months ended March 31, 2004 as a discontinued operation. Interest expense was allocated to discontinued operations based on debt that was required to be repaid from the proceeds. Amounts for the prior periods have been reclassified to conform to this presentation.

37


        The following summarizes the revenues and expenses of the discontinued operations as reported in the condensed consolidated results of operations for the period indicated:

 
  Three months
ended
March 31,
2004

Revenues:      
Net sales   $ 277.8
Other revenue     3.3
   
      281.1
Costs and expenses:      
Manufacturing, shipping and delivery     241.0
Research, development and engineering     4.8
Selling and administrative     7.2
Interest     13.5
Other     2.6
   
      269.1
   
Earnings before items below     12.0
Provision for income taxes     4.4
   
Net earnings from discontinued operations   $ 7.6
   

        The condensed consolidated balance sheet at March 31, 2004 included the following assets and liabilities related to the discontinued operations:

 
  Balance at
March 31,
2004

Assets:      
Inventories   $ 135.6
Accounts receivable     149.6
Other current assets     10.3
   
  Total current assets     295.5
Goodwill     151.1
Other long-term assets     75.7
Net property, plant and equipment     717.9
   
Total assets   $ 1,240.2
   
Liabilities:      
Accounts payable and other current liabilities   $ 115.1
Other long-term liabilities     60.6
   
Total liabilities   $ 175.7
   

Capital Resources and Liquidity

        The Company's total debt at March 31, 2005 was $5.24 billion, compared to $5.36 billion at December 31, 2004 and $5.51 billion at March 31, 2004.

        On October 7, 2004, in connection with the sale of the Company's blow-molded plastic container operations, the Company's subsidiary borrowers entered into the Third Amended and Restated Secured Credit Agreement (the "Agreement"). The proceeds from the sale were used to repay C and D term

38



loans and a portion of the B1 term loan outstanding under the previous agreement. On January 19, 2005, the Company completed the required divestiture of two European glass container factories and received proceeds of approximately $180 million. The proceeds were largely used to repay debt during the quarter. At March 31, 2005, the Third Amended and Restated Secured Credit Agreement includes a $600.0 million revolving credit facility and a $223.9 million A1 term loan, each of which has a final maturity date of April 1, 2007. It also includes a $220.8 million B1 term loan, and $185.6 million C1 term loan, and a €46.3 million C2 term loan, each of which has a final maturity date of April 1, 2008. The Third Amended and Restated Secured Credit Agreement eliminated the provisions related to the C3 term loan that was canceled on August 19, 2004. The Third Amended and Restated Secured Credit Agreement also permits the Company, at its option, to refinance certain of its outstanding notes and debentures prior to their scheduled maturity.

        At March 31, 2005, the Company's subsidiary borrowers had unused credit of $404.2 million available under the Agreement.

        The weighted average interest rate on borrowings outstanding under the Agreement at March 31, 2005 was 5.57%. Including the effects of cross-currency swap agreements related to borrowings under the Agreement by the Company's Australian and European subsidiaries, as discussed in Note 11, the weighted average interest rate was 8.31%.

        Cash used by continuing operating activities in the first quarter of 2005 was $130.3 million compared to a $7.4 million use of cash in the prior year. Normal first quarter seasonal working capital increases in the Company's European operations required significantly more cash in 2005 as a result of the additional BSN operations. Increased levels of inventory in the Asia Pacific glass container operations, combined with higher payments of accrued liabilities and accounts payable, also required more cash in 2005 than in 2004. In addition, cash flows in the first quarter of 2004 benefited from the initial effects of the Company's program to improve working capital management.

        Capital spending for property, plant and equipment was $76.3 million compared to $75.9 million in the prior year. The 2005 amount included spending in the acquired BSN operations and for the new Windsor, Colo., glass container plant aggregating approximately $28 million.

        During December 2004, a subsidiary of the Company issued Senior Notes totaling $400.0 million and Senior Notes totaling €225.0 million. These notes, along with other Senior Secured and Senior Notes that were issued during the past three years, were part of the Company's plan to improve financial flexibility by issuing long-term fixed rate debt, as well as refinance existing fixed rate debt that was nearing maturity. While this strategy extended the maturity of the Company's debt, long-term fixed rate debt increases the cost of borrowing compared to shorter term, variable rate debt. The Company does not intend to continue to refinance variable rate debt with new fixed rate issuances, but will continue to issue long-term fixed rate debt in order to repay existing fixed rate debt that is nearing maturity.

        The Company anticipates that cash flow from its operations and from utilization of credit available under the Third Amended and Restated Credit Agreement will be sufficient to fund its operating and seasonal working capital needs, debt service and other obligations on a short-term and long-term basis. The Company expects that its total asbestos-related payments in 2005 will be moderately lower than 2004. Based on the Company's expectations regarding future payments for lawsuits and claims and also based on the Company's expected operating cash flow, the Company believes that the payment of any deferred amounts of previously settled or otherwise determined lawsuits and claims, and the resolution of presently pending and anticipated future lawsuits and claims associated with asbestos, will not have a material adverse effect upon the Company's liquidity on a short-term or long-term basis.

39



Off-Balance Sheet Arrangements

        As part of the acquisition of BSN, the Company acquired a trade accounts receivable securitization program through a BSN subsidiary, BSN Glasspack Services. The program was entered into by BSN in order to provide lower interest costs on a portion of its financing. In November 2000, BSN created a securitization program for its trade receivables through a sub-fund (the "fund") created in accordance with French Law. This securitization program, co-arranged by Credit Commercial de France (HSBC-CCF), and Gestion et Titrisation Internationales ("GTI") and managed by GTI, provides for an aggregate securitization volume of up to €210 million.

        Under the program, BSN Glasspack Services is permitted to sell receivables to the fund until November 5, 2006. According to the program, subject to eligibility criteria, certain, but not all, receivables held by the BSN Glasspack Services are sold to the fund on a weekly basis. The purchase price for the receivables is determined as a function of the book value and the term of each receivable and a Euribor three-month rate increased by a 1.51% margin. A portion of the purchase price for the receivables is deferred and paid by the fund to BSN Glasspack Services only when receivables are collected or at the end of the program. This deferred portion varies based on the status and updated collection history of BSN Glasspack Services' receivable portfolio.

        The transfer of the receivables to the fund is deemed to be a sale for U.S. GAAP purposes. The fund assumes all collection risk on the receivables and the transferred receivables have been isolated from BSN Glasspack Services and are no longer controlled by BSN Glasspack Services. The total securitization program cannot exceed €210 million ($271.6 million at March 31, 2005). At March 31, 2005, the Company had $230.2 million of receivables that were sold in this program. For the three months ended March 31, 2005, the Company received $341.5 million from the sale of receivables to the fund and paid interest of approximately $1.7 million which is recorded as other expense in the income statement.

        BSN Glasspack Services continues to service, administer and collect the receivables on behalf of the fund. This service rendered to the fund is invoiced to the fund at a normal market rate.

Critical Accounting Estimates

        The Company's analysis and discussion of its financial condition and results of operations are based upon its consolidated financial statements that have been prepared in accordance with accounting principles generally accepted in the United States ("U.S. GAAP"). The preparation of financial statements in conformity with U.S. GAAP requires management to make estimates and assumptions that affect the reported amounts of assets, liabilities, revenues and expenses, and the disclosure of contingent assets and liabilities. The Company evaluates these estimates and assumptions on an ongoing basis, including but not limited to those related to pension benefit plans, contingencies and litigation, goodwill, and deferred tax assets. Estimates and assumptions are based on historical and other factors believed to be reasonable under the circumstances. The results of these estimates may form the basis of the carrying value of certain assets and liabilities and may not be readily apparent from other sources. Actual results, under conditions and circumstances different from those assumed, may differ from estimates. The impact and any associated risks related to estimates and assumptions are discussed within Management's Discussion and Analysis of Financial Condition and Results of Operations, as well as in the Notes to the Consolidated Financial Statements, if applicable, where estimates and assumptions affect the Company's reported and expected financial results.

        The Company believes that accounting for pension benefit plans, contingencies and litigation, goodwill, and deferred tax assets involves the more significant judgments and estimates used in the preparation of its consolidated financial statements.

40



Pension Benefit Plans

        The determination of pension obligations and the related pension expense or credits to operations involves significant estimates. The most significant estimates are the discount rate used to calculate the actuarial present value of benefit obligations and the expected long-term rate of return on assets used in calculating the pension charges or credits for the year. The Company uses discount rates based on yields of highly rated fixed income debt securities at the end of the year. At December 31, 2004, the weighted average discount rate for all plans was 5.5%. The Company uses an expected long-term rate of return on assets that is based on both past performance of the various plans' assets and estimated future performance of the assets. Due to the nature of the plans' assets and the volatility of debt and equity markets, results may vary significantly from year to year. For example, actual returns were negative for each of the years 2000-2002 while the return was over 20% for 2003 and exceeded 18% in 2004. The Company refers to average historical returns over longer periods (up to 10 years) in determining its expected rates of return because short-term fluctuations in market values do not reflect the rates of return the Company expects to achieve based upon its long-term investing strategy. For 2005, the Company's estimated weighted average expected long-term rate of return on pension assets is 8.4% compared to 8.7% for the year ended December 31, 2004. The Company recorded pension expense totaling approximately $1.1 million and $0.3 million for the first three months of 2005 and 2004, respectively, from its principal defined benefit pension plans. The increase in pension expense for 2005 is principally attributable to a lower asset base, higher amortization of previous actuarial losses and generally lower discount rates (5.52% for 2005 compared with 6.10% for 2004). Depending on international exchange rates, the Company expects to record approximately $3.2 million of pension expense for the full year of 2005, compared with expense of $6.3 million for continuing operations ($8.7 million total) in 2004.

        Future effects on reported results of operations depend on economic conditions and investment performance. For example, a one-half percentage point change in the actuarial assumption regarding the expected return on assets would result in a change of approximately $18 million in pretax pension expense for the full year 2005. In addition, changes in external factors, including the fair values of plan assets and the discount rates used to calculate plan liabilities, could result in possible future balance sheet recognition of additional minimum pension liabilities.

        If the Accumulated Benefit Obligation ("ABO") of any of the Company's principal pension plans in the U.S. and Australia exceeds the fair value of its assets at the next measurement date of December 31, 2005, the Company will be required to write off the related prepaid pension asset and record a liability equal to the excess of the ABO over the fair value of the asset of such plan at the next measurement date of December 31, 2005. The non-cash charge would result in a decrease in the Accumulated Other Comprehensive Income component of share owners' equity that would significantly reduce net worth. Amounts related to the Company's U.S. and Australian plans as of December 31, 2004 were as follows (millions of dollars):

 
  U.S.
Salary

  U.S.
Hourly

  Australian
Plans

  Total
Fair value of assets   $ 839.5   $ 1,662.1   $ 101.7   $ 2,603.3
Accumulated benefit obligations     776.1     1,407.8     88.3     2,272.2
   
 
 
 
Excess   $ 63.4   $ 254.3   $ 13.4   $ 331.1
   
 
 
 
Prepaid pension asset   $ 327.6   $ 616.4   $ 21.9   $ 965.9
   
 
 
 

        Even if the fair values of the U.S. plans' assets are less than ABO at December 31, 2005, however, the Company believes it will not be required to make cash contributions to the U.S. plans for at least several years. The covenants under the Company's Third Amended and Restated Secured Credit

41



Agreement would not be affected by a reduction in the Company's net worth if a significant charge was taken to write off the prepaid pension assets.

Contingencies and Litigation

        The Company believes that its ultimate asbestos-related liability (i.e., its indemnity payments or other claim disposition costs plus related legal fees) cannot be estimated with certainty. The Company's ability to reasonably estimate its liability has been significantly affected by the volatility of asbestos-related litigation in the United States, the expanding list of non-traditional defendants that have been sued in this litigation and found liable for substantial damage awards, the continued use of litigation screenings to generate new lawsuits, the large number of claims asserted or filed by parties who claim prior exposure to asbestos materials but have no present physical impairment as a result of such exposure, and the growing number of co-defendants that have filed for bankruptcy. The Company believes that the bankruptcies of additional co-defendants have resulted in an acceleration of the presentation and disposition of a number of claims, which would otherwise have been presented and disposed of over the next several years. The Company continues to monitor trends which may affect its ultimate liability and continues to analyze the developments and variables affecting or likely to affect the resolution of pending and future asbestos claims against the Company.

        The Company conducts a comprehensive review of its asbestos-related liabilities and costs annually in connection with finalizing and reporting its annual results of operations, unless significant changes in trends or new developments warrant an earlier review. If the results of an annual comprehensive review indicate that the existing amount of the accrued liability is insufficient to cover its estimated future asbestos-related costs, then the Company will record an appropriate charge to increase the accrued liability. The Company believes that an estimation of the reasonably probable amount of the contingent liability for claims not yet asserted against the Company is not possible beyond a period of several years. Therefore, while the results of future annual comprehensive reviews cannot be determined, the Company expects the addition of one year to the estimation period will result in an annual charge.

        In the fourth quarter of 2004, the Company recorded a charge of $152.6 million ($84.9 million after tax) to increase its accrued liability for asbestos-related costs. This amount was significantly reduced from the 2003 charge due in part to the Company's decision to conduct a comprehensive review annually. The factors and developments that particularly affected the determination of this increase included the following: (i) the modest 4.5% decline in yearly cash outlays; (ii) the significant decline in new claim filings against the Company including a decline in filings of serious disease cases; (iii) the Company's successful litigation record during the year, including a California appellate decision upholding its position regarding its nonliability for post-1958 claims; (iv) significant judicial reform in Mississippi (where approximately 40% of the lawsuits against the Company are pending) and advantageous legislative changes in Ohio affecting unimpaired claimants; and (v) a significant Federal circuit court decision overturning a co-defendant's prepackaged bankruptcy reorganization.

        The Company's estimates are based on a number of factors as described further in Note 8 to the Consolidated Financial Statements.

Goodwill

        As required by FAS No. 142, "Goodwill and Other Intangibles," the Company evaluates goodwill annually (or more frequently if impairment indicators arise) for impairment. The Company conducts its evaluation as of October 1 of each year. Goodwill impairment testing is performed using the business enterprise value ("BEV") of each reporting unit which is calculated as of a measurement date by determining the present value of debt-free, after-tax projected future cash flows, discounted at the weighted average cost of capital of a hypothetical third party buyer. This BEV is then compared to the

42



book value of each reporting unit as of the measurement date to assess whether an impairment of goodwill may exist.

        During the fourth quarter of 2004, the Company completed its annual testing and determined that no impairment of goodwill existed.

        If the Company's projected future cash flows were substantially lower, or if the assumed weighted average cost of capital were substantially higher, the testing performed as of October 1, 2004, may have indicated an impairment of one or more of the Company's reporting units and, as a result, the related goodwill would also have been written down. However, based on the Company's testing as of that date, modest changes in the projected future cash flows or cost of capital would not have created impairment in any reporting unit. For example, if projected future cash flows had been decreased by 5%, or alternatively, if the weighted average cost of capital had been increased by 5%, the resulting lower BEV's would still have exceeded the book value of each reporting unit by a significant margin in all cases except for the Asia Pacific Glass reporting unit. Because the BEV for the Asia Pacific Glass reporting unit exceeded its book value by approximately 6%, the results of the impairment testing could be negatively affected by relatively modest changes in the assumptions and projections. At December 31, 2004, the goodwill of the Asia Pacific Glass reporting unit accounted for approximately $1.0 billion of the Company's consolidated goodwill.

        The Company will monitor conditions throughout 2005 that might significantly affect the projections and variables used in the impairment test to determine if a review prior to October 1 may be appropriate. If the results of impairment testing confirm that a write down of goodwill is necessary, then the Company will record a charge in the fourth quarter of 2005, or earlier if appropriate. In the event the Company would be required to record a significant write down of goodwill, the charge would have a material adverse effect on reported results of operations and net worth.

Deferred Tax Assets

        FAS No. 109, "Accounting for Income Taxes," requires that a valuation allowance be recorded when it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are determined separately for each tax jurisdiction in which the Company conducts its operations or otherwise incurs taxable income or losses. In the United States, the Company has recorded significant deferred tax assets, the largest of which relate to the accrued liability for asbestos-related costs that are not deductible until paid and to its net operating loss carryforwards. The deferred tax assets are partially offset by deferred tax liabilities, the most significant of which relates to the prepaid pension asset. The Company has recorded a valuation allowance for its U.S. tax credit carryforwards and U.S. capital loss carryforward, however, it has not recorded a valuation allowance for the balance of its net U.S. deferred tax assets. The Company believes that its projected taxable income in the U.S., along with a number of prudent and feasible tax planning strategies, will be sufficient to utilize the net operating losses prior to their expiration. If the Company is unable to generate sufficient income from its U.S. operations or implement the required tax planning strategies, or if the Company is required to eliminate deferred tax liabilities in connection with a write off of its prepaid pension asset, then a valuation allowance will have to be provided. It is not possible to estimate the amount of the adjustment that may be required, however, based on recorded deferred taxes at December 31, 2004, the related non-cash tax charge could range as high as $580 million. The Company will assess the need to provide a valuation allowance annually or more frequently, if necessary.


Item 3.    Quantitative and Qualitative Disclosure About Market Risk.

        There have been no material changes in market risk at March 31, 2005 from those described in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.

43



Forward Looking Statements

        This document contains "forward-looking" statements within the meaning of Section 21E of the Securities Exchange Act of 1934 and Section 27A of the Securities Act of 1933. Forward-looking statements reflect the Company's current expectations and projections about future events at the time, and thus involve uncertainty and risk. It is possible the Company's future financial performance may differ from expectations due to a variety of factors including, but not limited to the following: (1) foreign currency fluctuations relative to the U.S. dollar, (2) changes in capital availability or cost, including interest rate fluctuations, (3) the general political, economic and competitive conditions in markets and countries where the Company has operations, including disruptions in the supply chain, competitive pricing pressures, inflation or deflation, and changes in tax rates and laws, (4) consumer preferences for alternative forms of packaging, (5) fluctuations in raw material and labor costs, (6) availability of raw materials, (7) costs and availability of energy, (8) transportation costs, (9) consolidation among competitors and customers, (10) the ability of the Company to integrate operations of acquired businesses and achieve expected synergies, (11) unanticipated expenditures with respect to environmental, safety and health laws, (12) the performance by customers of their obligations under purchase agreements, and (13) the timing and occurrence of events which are beyond the control of the Company, including events related to asbestos-related claims. It is not possible to foresee or identify all such factors. Any forward-looking statements in this document are based on certain assumptions and analyses made by the Company in light of its experience and perception of historical trends, current conditions, expected future developments, and other factors it believes are appropriate in the circumstances. Forward-looking statements are not a guarantee of future performance and actual results or developments may differ materially from expectations. While the Company continually reviews trends and uncertainties affecting the Company's results of operations and financial condition, the Company does not intend to update any particular forward-looking statements contained in this document.

44



Item 4.    Controls and Procedures

        The Company maintains disclosure controls and procedures that are designed to ensure that information required to be disclosed in the Company's Exchange Act reports is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission's rules and forms and that such information is accumulated and communicated to the Company's management, including its Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognizes that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives, and management is required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures. Also, the Company has investments in certain unconsolidated entities. As the Company does not control or manage these entities, its disclosure controls and procedures with respect to such entities are necessarily substantially more limited than those maintained with respect to our consolidated subsidiaries.

        As required by SEC Rule 13a-15(b), the Company carried out an evaluation, under the supervision and with the participation of management, including its Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company's disclosure controls and procedures as of the end of the period covered by this report. Based on the foregoing, the Company's Chief Executive Officer and Chief Financial Officer concluded that the Company's disclosure controls and procedures were effective at the reasonable assurance level.

        Management concluded that the Company's system of internal control over financial reporting was effective as of December 31, 2004. There has been no change in the Company's internal controls over financial reporting during the Company's most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the Company's internal controls over financial reporting.


PART II—OTHER INFORMATION

Item 1.    Legal Proceedings.

        For further information on legal proceedings, see Note 8 to the Condensed Consolidated Financial Statements, "Contingencies," that is included in Part I of this Report and is incorporated herein by reference.

45




Item 6.    Exhibits


Exhibit 10.1

 

Form of Non-Qualified Stock Option Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

Exhibit 10.2

 

Form of Restricted Stock Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

Exhibit 10.3

 

Form of Restricted Stock Unit Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

Exhibit 12

 

Computation of Ratio of Earnings to Fixed Charges and Earnings to Combined Fixed Charges and Preferred Stock Dividends

Exhibit 31.1

 

Certification of Principal Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

Exhibit 31.2

 

Certification of Principal Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

Exhibit 32.1*

 

Certification of Principal Executive Officer pursuant to 18 U.S.C. Section 1350

Exhibit 32.2*

 

Certification of Principal Financial Officer pursuant to 18 U.S.C. Section 1350

*
This exhibit shall not be deemed "filed" for purposes of Section 18 of the Securities Exchange Act of 1934, as amended, and is not incorporated by reference into any filing of the Company, whether made before or after the date hereof, regardless of any general incorporation language in such filing.

46



SIGNATURES

        Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

    OWENS-ILLINOIS, INC.

Date    May 10, 2005

 

By:

/s/  
Matthew G. Longthorne      
Matthew G. Longthorne
Vice President and Controller
(Principal Accounting Officer)

47



INDEX TO EXHIBITS

Exhibits

   

10.1

 

Form of Non-Qualified Stock Option Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

10.2

 

Form of Restricted Stock Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

10.3

 

Form of Restricted Stock Unit Agreement for use under the Amended and Restated 1997 Equity Participation Plan of Owens-Illinois, Inc.

12

 

Computation of Ratio of Earnings to Fixed Charges and Earnings to Combined Fixed Charges and Preferred Stock Dividends

31.1

 

Certification of Principal Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

31.2

 

Certification of Principal Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

32.1*

 

Certification of Principal Executive Officer pursuant to 18 U.S.C. Section 1350

32.2*

 

Certification of Principal Financial Officer pursuant to 18 U.S.C. Section 1350

*
This exhibit shall not be deemed "filed" for purposes of Section 18 of the Securities Exchange Act of 1934, as amended, and is not incorporated by reference into any filing of the Company, whether made before or after the date hereof, regardless of any general incorporation language in such filing.

48




QuickLinks

Part I—FINANCIAL INFORMATION
OWENS-ILLINOIS, INC. CONDENSED CONSOLIDATED RESULTS OF OPERATIONS (Dollars in millions, except per share amounts)
OWENS-ILLINOIS, INC. CONDENSED CONSOLIDATED BALANCE SHEETS (Dollars in millions, except per share amounts)
OWENS-ILLINOIS, INC. CONDENSED CONSOLIDATED CASH FLOWS (Dollars in millions)
OWENS-ILLINOIS, INC. NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS Tabular data dollars in millions, except share and per share amounts
PART II—OTHER INFORMATION
SIGNATURES
INDEX TO EXHIBITS