UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
Quarterly Report Pursuant to Section 13 or 15(d) of
the Securities Exchange Act of 1934
FOR THE QUARTERLY PERIOD ENDED March 31, 2005
Commission file number 1-3433
THE DOW CHEMICAL COMPANY
(Exact name of registrant as specified in its charter)
Delaware (State or other jurisdiction of incorporation or organization) |
38-1285128 (I.R.S. Employer Identification No.) |
2030 DOW CENTER, MIDLAND, MICHIGAN 48674
(Address of principal executive offices) (Zip Code)
989-636-1000
(Registrant's telephone number, including area code)
Not applicable
(Former name, former address and former fiscal year, if changed since last report)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes ý No o
Class |
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Outstanding at March 31, 2005 |
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Common Stock, par value $2.50 per share | 961,254,225 shares |
The Dow Chemical Company
Table of Contents
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PAGE |
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PART IFINANCIAL INFORMATION | ||||
Item 1. Financial Statements. |
3 |
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Consolidated Statements of Income |
3 |
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Consolidated Balance Sheets |
4 |
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Consolidated Statements of Cash Flows |
5 |
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Consolidated Statements of Comprehensive Income |
6 |
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Notes to the Consolidated Financial Statements |
7 |
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Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations. |
19 |
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Disclosure Regarding Forward-Looking Information |
19 |
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Results of Operations |
19 |
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Changes in Financial Condition |
24 |
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Other Matters |
26 |
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Item 3. Quantitative and Qualitative Disclosures About Market Risk. |
34 |
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Item 4. Controls and Procedures. |
35 |
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PART IIOTHER INFORMATION |
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Item 1. Legal Proceedings. |
36 |
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Item 2. Unregistered Sales of Equity Securities and Use of Proceeds. |
36 |
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Item 6. Exhibits. |
36 |
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SIGNATURE |
38 |
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EXHIBIT INDEX |
39 |
2
PART IFINANCIAL INFORMATION
Item 1. Financial Statements.
The Dow Chemical Company and Subsidiaries
Consolidated Statements of Income
|
Three Months Ended |
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In millions, except per share amounts (Unaudited) |
March 31, 2005 |
March 31, 2004 |
||||||
Net Sales | $ | 11,679 | $ | 9,309 | ||||
Cost of sales | 9,337 | 7,907 | ||||||
Research and development expenses | 255 | 251 | ||||||
Selling, general and administrative expenses | 391 | 363 | ||||||
Amortization of intangibles | 14 | 29 | ||||||
Equity in earnings of nonconsolidated affiliates | 275 | 140 | ||||||
Sundry income (expense)net | 82 | (28 | ) | |||||
Interest income | 29 | 18 | ||||||
Interest expense and amortization of debt discount | 187 | 186 | ||||||
Income before Income Taxes and Minority Interests | 1,881 | 703 | ||||||
Provision for income taxes | 508 | 204 | ||||||
Minority interests' share in income | 20 | 30 | ||||||
Net Income Available for Common Stockholders | $ | 1,353 | $ | 469 | ||||
Share Data | ||||||||
Earnings per common sharebasic | $ | 1.41 | $ | 0.50 | ||||
Earnings per common sharediluted | $ | 1.39 | $ | 0.50 | ||||
Common stock dividends declared per share of common stock | $ | 0.335 | $ | 0.335 | ||||
Weighted-average common shares outstandingbasic | 959.1 | 931.7 | ||||||
Weighted-average common shares outstandingdiluted | 971.7 | 943.2 | ||||||
Depreciation | $ | 473 | $ | 462 | ||||
Capital Expenditures | $ | 286 | $ | 201 | ||||
See Notes to the Consolidated Financial Statements.
3
The Dow Chemical Company and Subsidiaries
Consolidated Balance Sheets
In millions (Unaudited) |
March 31, 2005 |
Dec. 31, 2004 |
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Assets | |||||||||
Current Assets | |||||||||
Cash and cash equivalents | $ | 3,357 | $ | 3,108 | |||||
Marketable securities and interest-bearing deposits | 44 | 84 | |||||||
Accounts and notes receivable: | |||||||||
Trade (net of allowance for doubtful receivables2005: $165; 2004: $136) | 4,920 | 4,753 | |||||||
Other | 2,868 | 2,604 | |||||||
Inventories | 5,210 | 4,957 | |||||||
Deferred income tax assetscurrent | 400 | 384 | |||||||
Total current assets | 16,799 | 15,890 | |||||||
Investments | |||||||||
Investment in nonconsolidated affiliates | 2,643 | 2,698 | |||||||
Other investments | 2,182 | 2,141 | |||||||
Noncurrent receivables | 152 | 189 | |||||||
Total investments | 4,977 | 5,028 | |||||||
Property | |||||||||
Property | 41,508 | 41,898 | |||||||
Less accumulated depreciation | 28,100 | 28,070 | |||||||
Net property | 13,408 | 13,828 | |||||||
Other Assets | |||||||||
Goodwill | 3,140 | 3,152 | |||||||
Other intangible assets (net of accumulated amortization2005: $529; 2004: $507) | 517 | 535 | |||||||
Deferred income tax assetsnoncurrent | 4,132 | 4,369 | |||||||
Asbestos-related insurance receivablesnoncurrent | 972 | 1,028 | |||||||
Deferred charges and other assets | 2,027 | 2,055 | |||||||
Total other assets | 10,788 | 11,139 | |||||||
Total Assets | $ | 45,972 | $ | 45,885 | |||||
Liabilities and Stockholders' Equity | |||||||||
Current Liabilities | |||||||||
Notes payable | $ | 122 | $ | 104 | |||||
Long-term debt due within one year | 1,455 | 861 | |||||||
Accounts payable: | |||||||||
Trade | 3,725 | 3,701 | |||||||
Other | 1,599 | 2,194 | |||||||
Income taxes payable | 332 | 419 | |||||||
Deferred income tax liabilitiescurrent | 258 | 205 | |||||||
Dividends payable | 326 | 342 | |||||||
Accrued and other current liabilities | 2,578 | 2,680 | |||||||
Total current liabilities | 10,395 | 10,506 | |||||||
Long-Term Debt | 10,876 | 11,629 | |||||||
Other Noncurrent Liabilities | |||||||||
Deferred income tax liabilitiesnoncurrent | 1,328 | 1,301 | |||||||
Pension and other postretirement benefitsnoncurrent | 3,940 | 3,979 | |||||||
Asbestos-related liabilitiesnoncurrent | 1,467 | 1,549 | |||||||
Other noncurrent obligations | 3,243 | 3,202 | |||||||
Total other noncurrent liabilities | 9,978 | 10,031 | |||||||
Minority Interest in Subsidiaries | 339 | 449 | |||||||
Preferred Securities of Subsidiaries | 1,000 | 1,000 | |||||||
Stockholders' Equity | |||||||||
Common stock | 2,453 | 2,453 | |||||||
Additional paid-in capital | 499 | 274 | |||||||
Unearned ESOP shares | (4 | ) | (12 | ) | |||||
Retained earnings | 12,517 | 11,527 | |||||||
Accumulated other comprehensive loss | (1,345 | ) | (977 | ) | |||||
Treasury stock at cost | (736 | ) | (995 | ) | |||||
Net stockholders' equity | 13,384 | 12,270 | |||||||
Total Liabilities and Stockholders' Equity | $ | 45,972 | $ | 45,885 | |||||
See Notes to the Consolidated Financial Statements.
4
The Dow Chemical Company and Subsidiaries
Consolidated Statements of Cash Flows
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|
Three Months Ended |
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(In millions) |
March 31, 2005 |
March 31, 2004 |
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Operating Activities | Net Income Available for Common Stockholders | $ | 1,353 | $ | 469 | ||||
Adjustments to reconcile net income to net cash provided by operating activities: |
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Depreciation and amortization | 517 | 514 | |||||||
Provision for deferred income tax | 231 | 47 | |||||||
Earnings/losses of nonconsolidated affiliates in excess of dividends received |
(8 | ) | (14 | ) | |||||
Minority interests' share in income | 20 | 30 | |||||||
(Gain) loss on sales of investments, net | 3 | (6 | ) | ||||||
Gain on sales of property and businesses, net | (7 | ) | (5 | ) | |||||
Other loss, net | 11 | 52 | |||||||
Gain on sale of ownership interest in nonconsolidated affiliate |
(70 | ) | | ||||||
Tax benefitnonqualified stock option exercises | 49 | 33 | |||||||
Changes in assets and liabilities that provided (used) cash: | |||||||||
Accounts and notes receivable | (210 | ) | (667 | ) | |||||
Inventories | (254 | ) | (239 | ) | |||||
Accounts payable | (339 | ) | 391 | ||||||
Other assets and liabilities | (222 | ) | (510 | ) | |||||
Cash provided by operating activities | 1,074 | 95 | |||||||
Investing Activities | Capital expenditures | (286 | ) | (201 | ) | ||||
Proceeds from sales of property and businesses | 17 | 9 | |||||||
Acquisition of business | | (149 | ) | ||||||
Investments in consolidated companies | (102 | ) | | ||||||
Investments in nonconsolidated affiliates | (208 | ) | (24 | ) | |||||
Distributions from nonconsolidated affiliates | 41 | | |||||||
Purchases of investments | (229 | ) | (469 | ) | |||||
Proceeds from sales of investments | 170 | 436 | |||||||
Cash used in investing activities | (597 | ) | (398 | ) | |||||
Financing Activities | Changes in short-term notes payable | (17 | ) | (49 | ) | ||||
Payments on long-term debt | (10 | ) | (10 | ) | |||||
Proceeds from issuance of long-term debt | 1 | | |||||||
Purchases of treasury stock | (11 | ) | (7 | ) | |||||
Proceeds from sales of common stock | 242 | 235 | |||||||
Distributions to minority interests | (22 | ) | (22 | ) | |||||
Dividends paid to stockholders | (319 | ) | (310 | ) | |||||
Cash used in financing activities | (136 | ) | (163 | ) | |||||
Effect of Exchange Rate Changes on Cash | (92 | ) | | ||||||
Summary | Increase (Decrease) in cash and cash equivalents | 249 | (466 | ) | |||||
Cash and cash equivalents at beginning of year | 3,108 | 2,392 | |||||||
Cash and cash equivalents at end of period | $ | 3,357 | $ | 1,926 | |||||
See Notes to the Consolidated Financial Statements.
5
The Dow Chemical Company and Subsidiaries
Consolidated Statements of Comprehensive Income
|
Three Months Ended |
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In millions (Unaudited) |
March 31, 2005 |
March 31, 2004 |
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Net Income Available for Common Stockholders | $ | 1,353 | $ | 469 | ||||
Other Comprehensive Income (Loss), Net of Tax | ||||||||
Net unrealized gains (losses) on investments | (26 | ) | 10 | |||||
Cumulative translation adjustments | (391 | ) | (142 | ) | ||||
Minimum pension liability adjustments | 7 | 1 | ||||||
Net gains (losses) on cash flow hedging derivative instruments | 42 | (7 | ) | |||||
Total other comprehensive loss | (368 | ) | (138 | ) | ||||
Comprehensive Income | $ | 985 | $ | 331 | ||||
See Notes to the Consolidated Financial Statements.
6
The Dow Chemical Company and Subsidiaries
PART IFINANCIAL INFORMATION, Item 1. Financial Statements.
Notes to the Consolidated Financial Statements
(Unaudited)
NOTE ACONSOLIDATED FINANCIAL STATEMENTS
The unaudited interim consolidated financial statements of The Dow Chemical Company and its subsidiaries ("Dow" or the "Company") were prepared in accordance with accounting principles generally accepted in the United States of America ("GAAP") and reflect all adjustments (consisting of normal recurring accruals) which, in the opinion of management, are considered necessary for the fair presentation of the results for the periods presented. Certain reclassifications of prior year amounts have been made to conform to current year presentation. These statements should be read in conjunction with the audited consolidated financial statements and notes thereto included in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
NOTE BACCOUNTING CHANGES
Accounting for Stock-Based Compensation
In the first quarter of 2003, Dow began expensing stock options by adopting the fair value provisions of the Financial Accounting Standards Board's ("FASB") Statement of Financial Accounting Standards ("SFAS") No. 123, "Accounting for Stock-Based Compensation," for new grants of equity instruments (which include stock options, deferred stock grants, and subscriptions to purchase shares under the Company's Employees' Stock Purchase Plan) to employees. As required by SFAS No. 148, "Accounting for Stock-Based CompensationTransition and Disclosure," the following table provides pro forma results as if the fair value based method had been applied to all outstanding and unvested awards, including stock options, deferred stock grants, and subscriptions to purchase shares under the Company's Employees' Stock Purchase Plan, in each period presented:
|
Three Months Ended |
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In millions |
March 31, 2005 |
March 31, 2004 |
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Net income, as reported | $ | 1,353 | $ | 469 | ||||
Add: Stock-based compensation expense included in reported net income, net of tax | 125 | 23 | ||||||
Deduct: Total stock-based compensation expense determined using fair value based method for all awards, net of tax |
(110 | ) | (27 | ) | ||||
Pro forma net income | $ | 1,368 | $ | 465 | ||||
Earnings per share (in dollars): | ||||||||
Basicas reported | $ | 1.41 | $ | 0.50 | ||||
Basicpro forma | 1.43 | 0.50 | ||||||
Dilutedas reported | 1.39 | 0.50 | ||||||
Dilutedpro forma | 1.41 | 0.49 |
In December 2004, the FASB issued revised SFAS No. 123 ("SFAS No. 123R"), "Share-Based Payment," which replaces SFAS No. 123 and supersedes Accounting Principles Board ("APB") Opinion No. 25, "Accounting for Stock Issued to Employees." This statement, which requires the cost of all share-based payment transactions be recognized in the financial statements, establishes fair value as the measurement objective and requires entities to apply a fair-value-based measurement method in accounting for share-based payment transactions. As issued, the statement applies to all awards granted, modified, repurchased or cancelled after July 1, 2005, and unvested portions of previously issued and outstanding awards. On April 14, 2005, the U.S. Securities and Exchange Commission (the "SEC") announced the adoption of a new rule that amends the compliance date for SFAS No. 123R, allowing companies to implement the statement at the beginning of their next fiscal year that begins after June 15, 2005, which is January 1, 2006 for the Company. Dow is currently evaluating the impact of adopting this statement.
In March 2005, the SEC issued Staff Accounting Bulletin ("SAB") No. 107, which expresses views of the SEC staff regarding the interaction between SFAS No. 123R and certain SEC rules and regulations, and provides the staff's views regarding the valuation of share-based payment arrangements for public companies. The Company will consider the guidance of this SAB as it adopts SFAS No. 123R.
7
Other Accounting Changes
In November 2004, the FASB issued SFAS No. 151, "Inventory Costsan amendment of ARB No. 43, Chapter 4," which clarifies the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage) and also requires that the allocation of fixed production overhead be based on the normal capacity of the production facilities. SFAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. The Company is currently evaluating the impact of adopting this statement.
In December 2004, the FASB issued SFAS No. 153, "Exchanges of Nonmonetary Assetsan amendment of APB Opinion No. 29." The statement addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value measurement for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. SFAS No. 153 is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005. The Company is currently evaluating the impact of adopting this statement.
In December 2004, the FASB issued FASB Staff Position ("FSP") No. FAS 109-1, "Application of FASB Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on Qualified Production Activities Provided by the American Jobs Creation Act of 2004," indicating that this deduction should be accounted for as a special deduction in accordance with the provisions of SFAS No. 109. Beginning in 2005, the Company recognizes the allowable deductions as qualifying activity occurs.
In December 2004, the FASB issued FSP No. FAS 109-2, "Accounting and Disclosure Guidance for the Foreign Earnings Repatriation Provision within the American Jobs Creation Act of 2004," which provides a practical exception to the SFAS No. 109 requirement to reflect the effect of a new tax law in the period of enactment by allowing additional time beyond the financial reporting period to evaluate the effects on plans for reinvestment or repatriation of unremitted foreign earnings. The American Jobs Creation Act of 2004 (the "Act") introduced a special one-time dividends received deduction on the repatriation of certain foreign earnings to a U.S. taxpayer, provided certain criteria are met. Although the Act was signed into law in October 2004, the practical application of a number of the key elements of the repatriation provision remains unclear. Tax authorities are expected to provide clarifying language on key elements of the repatriation provision. Dow has conducted a preliminary identification of potential repatriation and reinvestment opportunities. However, the clarifying language is expected to affect Dow's evaluation of the economic value of implementing any individual opportunity and its ability to meet the overall qualifying criteria. As a result, Dow will be unable to complete a determination of the Act's effect on its plan for reinvestment or repatriation of foreign earnings until the clarifying language is released. Amounts under consideration for application of the one-time dividend received deduction as a result of the repatriation provision range from zero to $2.5 billion. Such repatriations would impact the income tax provision from a range of zero to a benefit of approximately $115 million.
In March 2005, the FASB issued FASB Interpretation ("FIN") No. 47, "Accounting for Conditional Asset Retirement Obligations," which clarifies the term conditional asset retirement obligation as used in SFAS No. 143, "Accounting for Asset Retirement Obligations," as a legal obligation to perform an asset retirement activity in which the timing and/or method of settlement are conditional on a future event that may or may not be within the control of the Company. FIN No. 47 is effective no later than the end of fiscal years ending after December 15, 2005. The Company is currently evaluating the impact of adopting this interpretation.
NOTE CIMPAIRMENT OF LONG-LIVED ASSETS
In the first quarter of 2004, Dow continued to evaluate non-strategic and under-performing assets, and management made decisions regarding the disposition of certain of the Company's assets. These decisions resulted in charges totaling $39 million. The two largest items were related to a manufacturing facility for the production of polyols and propylene glycol in Priolo, Italy, and a manufacturing facility for the production of HAMPOSYL surfactants in Nashua, New Hampshire. On April 1, 2004, the Company announced the permanent closure of the Priolo plant; therefore, in the first quarter of 2004, the net book value of $22 million was written down with a charge to "Cost of sales" in the Performance Plastics segment. In the first quarter of 2004, the Company made the decision to discontinue production of HAMPOSYL surfactants (manufactured by Hampshire Chemical Corp. ["Hampshire Chemical"], a wholly owned subsidiary of the Company) and, as a result, wrote down the net book value of the assets of $9 million against "Cost of sales" in the Performance Chemicals segment. The manufacturing facility for this line of business was shut down in the third quarter of 2004; demolition is underway and is expected to be completed in 2005. See Note F regarding a related write-off of goodwill.
8
NOTE DRESTRUCTURING
2004 Restructuring
Recognition of Liability Related to Loan Guarantee
In the second quarter of 2004, the Company completed an assessment of Cargill Dow LLC ("Cargill Dow"), a 50:50 joint venture with Cargill, Incorporated ("Cargill"). Based on that assessment, the Company concluded that it was probable that its portion of a loan guarantee in place for Cargill Dow would be called, and recognized a liability of $148 million in the second quarter with a charge to Unallocated and Other.
In January 2005, the Company contributed $170 million to Cargill Dow and obtained a release from its commitments with respect to Cargill Dow's debt obligations. On January 31, 2005, Dow transferred its 50 percent interest in Cargill Dow to Cargill.
Employee-Related Restructuring Charges
In the second quarter of 2004, the Company recorded employee-related restructuring charges totaling $296 million. The charges resulted from decisions made by management in the second quarter relative to employment levels as the Company restructured its business organization and finalized plans for additional plant shutdowns and divestitures. The charges included severance of $225 million for a workforce reduction of 2,455 people, most of whom ended their employment with Dow by the end of the third quarter of 2004, and curtailment costs of $71 million associated with Dow's defined benefit plans. The charges were included in the results of Unallocated and Other.
As of March 31, 2005, the Company's workforce had been reduced by 2,434 people due to this restructuring. Severance of $199 million was paid to 2,396 former employees; severance of $16 million was deferred until later in 2005 or 2006 by 38 former employees. At March 31, 2005, an accrual of $10 million (excluding the deferred severance) remained for approximately 140 employees, who will end their employment with Dow in 2005.
NOTE EINVENTORIES
The following table provides a breakdown of inventories at March 31, 2005 and December 31, 2004:
Inventories In millions |
March 31, 2005 |
Dec. 31, 2004 |
||||
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Finished goods | $ | 3,032 | $ | 2,989 | ||
Work in process | 1,187 | 889 | ||||
Raw materials | 524 | 605 | ||||
Supplies | 467 | 474 | ||||
Total inventories | $ | 5,210 | $ | 4,957 | ||
The reserves reducing inventories from the first-in, first-out ("FIFO") basis to the last-in, first-out ("LIFO") basis amounted to $905 million at March 31, 2005 and $807 million at December 31, 2004.
NOTE FGOODWILL AND OTHER INTANGIBLE ASSETS
The following table shows changes in the carrying amount of goodwill for the three months ended March 31, 2005, by operating segment:
Goodwill In millions |
Performance Plastics |
Performance Chemicals |
Agricultural Sciences |
Plastics |
Hydrocarbons and Energy |
Total |
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Goodwill at December 31, 2004 | $ | 913 | $ | 750 | $ | 1,320 | $ | 106 | $ | 63 | $ | 3,152 | |||||||
Negative goodwill related to acquisition of remaining 28% interest in PBBPolisur S.A. |
| | | (12 | ) | | (12 | ) | |||||||||||
Goodwill at March 31, 2005 | $ | 913 | $ | 750 | $ | 1,320 | $ | 94 | $ | 63 | $ | 3,140 | |||||||
9
In the first quarter of 2004, the Company made the decision to discontinue production of HAMPOSYL surfactants manufactured by Hampshire Chemical, following a period of time during which the Specialty Chemicals business had experienced a significant decline in sales of these surfactants. The Company's efforts to reach an acceptable agreement to sell this line of business were unsuccessful. As a result of the decision to discontinue production, the Company wrote off goodwill of $13 million (included in "Amortization of intangibles") associated with this line of business in the Performance Chemicals segment. See Note C regarding a related write-down of assets. The manufacturing facility was shut down in the third quarter of 2004; demolition is underway and is expected to be completed in 2005.
The following table provides information regarding the Company's other intangible assets:
Other Intangible Assets |
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At March 31, 2005 |
At December 31, 2004 |
|||||||||||||||||
In millions |
Gross Carrying Amount |
Accumulated Amortization |
Net |
Gross Carrying Amount |
Accumulated Amortization |
Net |
|||||||||||||
Intangible assets with finite lives: | |||||||||||||||||||
Licenses and intellectual property | $ | 288 | $ | (143 | ) | $ | 145 | $ | 289 | $ | (138 | ) | $ | 151 | |||||
Patents | 154 | (97 | ) | 57 | 154 | (95 | ) | 59 | |||||||||||
Software | 358 | (204 | ) | 154 | 352 | (193 | ) | 159 | |||||||||||
Trademarks | 138 | (33 | ) | 105 | 139 | (31 | ) | 108 | |||||||||||
Other | 108 | (52 | ) | 56 | 108 | (50 | ) | 58 | |||||||||||
Total | $ | 1,046 | $ | (529 | ) | $ | 517 | $ | 1,042 | $ | (507 | ) | $ | 535 | |||||
Amortization expense for other intangible assets (not including software) was $14 million in the first quarter of 2005, compared with $16 million in the same period last year. Amortization expense for software, which is included in "Cost of sales," totaled $11 million in the first quarter of 2005 and $8 million in the first quarter of 2004. Total estimated amortization expense for 2005 and the five succeeding fiscal years is as follows:
In millions |
Estimated Amortization Expense |
||
---|---|---|---|
2005 | $ | 98 | |
2006 | 90 | ||
2007 | 79 | ||
2008 | 75 | ||
2009 | 32 | ||
2010 | 22 | ||
NOTE GCOMMITMENTS AND CONTINGENT LIABILITIES
Litigation
Breast Implant Matters
On May 15, 1995, Dow Corning Corporation ("Dow Corning"), in which the Company is a 50 percent shareholder, voluntarily filed for protection under Chapter 11 of the Bankruptcy Code to resolve litigation related to Dow Corning's breast implant and other silicone medical products. On June 1, 2004, Dow Corning's Joint Plan of Reorganization (the "Joint Plan") became effective and Dow Corning emerged from bankruptcy. The Joint Plan contains release and injunction provisions resolving all tort claims brought against various entities, including the Company, involving Dow Corning's breast implant and other silicone medical products.
To the extent not previously resolved in state court actions, cases involving Dow Corning's breast implant and other silicone medical products filed against the Company are currently pending in the U.S. District Court for the Eastern District of Michigan as a result of being transferred to that court for resolution in the context of the Joint Plan. Should cases involving Dow Corning's breast implant and other silicone medical products be filed against the Company in the future, they will be accorded similar treatment. It is the opinion of the Company's management that the possibility is remote that a resolution of all such cases will have a material adverse impact on the Company's consolidated financial statements.
10
As part of the Joint Plan, Dow and Corning Incorporated have agreed to provide a credit facility to Dow Corning in an aggregate amount of $300 million. The Company's share of the credit facility is $150 million and is subject to the terms and conditions stated in the Joint Plan. At March 31, 2005, no draws had been taken against the credit facility.
DBCP Matters
Numerous lawsuits have been brought against the Company and other chemical companies, both inside and outside of the United States, alleging that the manufacture, distribution or use of pesticides containing dibromochloropropane ("DBCP") has caused personal injury and property damage, including contamination of groundwater. It is the opinion of the Company's management that the possibility is remote that the resolution of such lawsuits will have a material adverse impact on the Company's consolidated financial statements.
Environmental Matters
Accruals for environmental matters are recorded when it is probable that a liability has been incurred and the amount of the liability can be reasonably estimated, based on current law and existing technologies. The Company had accrued obligations of $380 million at December 31, 2004, for environmental remediation and restoration costs, including $45 million for the remediation of Superfund sites. At March 31, 2005, the Company had accrued obligations of $381 million for environmental remediation and restoration costs, including $43 million for the remediation of Superfund sites. This is management's best estimate of the costs for remediation and restoration with respect to environmental matters for which the Company has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. Inherent uncertainties exist in these estimates primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies for handling site remediation and restoration.
On June 12, 2003, the Michigan Department of Environmental Quality ("MDEQ") issued a Hazardous Waste Operating License (the "License") to the Company's Midland, Michigan manufacturing site (the "Midland site"), which included provisions requiring the Company to conduct an investigation to determine the nature and extent of off-site contamination in Midland area soils; Tittabawassee and Saginaw River sediment and floodplain soils; and Saginaw Bay. The License required the Company, by August 11, 2003, to propose a detailed Scope of Work for the off-site investigation for review and approval by the MDEQ. Scope of Work documents were submitted to the MDEQ and were the subject of public comment. On December 12, 2003, the MDEQ provided its formal response to the Company's August 11, 2003 Scope of Work documents in the form of a Notice of Deficiency (the "Notice") that required the Company to respond to the Notice by February 17, 2004. The Company submitted revised Scope of Work documents on February 17, 2004. Continuing discussions between the Company and the MDEQ regarding how to proceed with off-site corrective action under the License resulted in the execution of the Framework for an Agreement Between the State of Michigan and The Dow Chemical Company (the "Framework") on January 20, 2005. The Framework commits the Company to take certain immediate interim remedial actions in the City of Midland and along the Tittabawassee River, conduct certain studies, and propose a remedial investigation work plan by the end of 2005. The Framework also contemplates that the Company, the State of Michigan and other federal and tribal governmental entities will negotiate the terms of an agreement or agreements to resolve potential governmental claims against the Company related to historical off-site contamination associated with the Midland site. At the end of 2004, the Company had an accrual for off-site corrective action of $12 million (included in the total accrued obligation of $380 million at December 31, 2004) based on the range of activities that the Company proposed and discussed implementing with the MDEQ and which is set forth in the Framework. At March 31, 2005, the accrual for off-site corrective action was $11 million (included in the total accrued obligation of $381 million at March 31, 2005).
It is the opinion of the Company's management that the possibility is remote that costs in excess of those accrued or disclosed will have a material adverse impact on the Company's consolidated financial statements.
Asbestos-Related Matters of Union Carbide Corporation
Union Carbide Corporation ("Union Carbide"), a wholly owned subsidiary of the Company, is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both actual and punitive damages. The alleged claims primarily relate to products that Union Carbide sold in the past, alleged exposure to asbestos-containing products located on Union Carbide's premises, and Union Carbide's responsibility for asbestos suits filed against a former Union Carbide subsidiary, Amchem Products, Inc. ("Amchem"). In many cases, plaintiffs are unable to demonstrate that they have suffered any compensable loss as a result of such exposure, or that injuries incurred in fact resulted from exposure to Union Carbide's products.
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Influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation and the prospects of various forms of state and national legislative reform, the rate at which plaintiffs filed asbestos-related suits against various companies, including Union Carbide and Amchem, increased in 2001, 2002 and the first half of 2003. Since then, the rate of filing has significantly abated. Union Carbide expects more asbestos-related suits to be filed against Union Carbide and Amchem in the future, and will aggressively defend or reasonably resolve, as appropriate, both pending and future claims.
Through the third quarter of 2002, Union Carbide had concluded it was not possible to estimate its cost of disposing of asbestos-related claims that might be filed against Union Carbide and Amchem in the future due to a number of reasons. During the third and fourth quarters of 2002, Union Carbide worked with Analysis, Research & Planning Corporation ("ARPC"), a consulting firm with broad experience in estimating resolution costs associated with mass tort litigation, including asbestos, to explore whether it would be possible to estimate the cost of disposing of pending and future asbestos-related claims that have been, and could reasonably be expected to be, filed against Union Carbide and Amchem. ARPC concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against Union Carbide and Amchem because of various uncertainties associated with the litigation of those claims. Despite its inability to estimate the full range of the cost of resolving future asbestos-related claims, ARPC advised Union Carbide that it would be possible to determine an estimate of a reasonable forecast of the cost of resolving pending and future asbestos-related claims likely to face Union Carbide and Amchem if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:
Based on the resulting study completed by ARPC in January 2003, Union Carbide increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Approximately 28 percent of the recorded liability related to pending claims and approximately 72 percent related to future claims.
In November 2003, Union Carbide requested ARPC to review Union Carbide's asbestos claim and resolution activity during 2003 and determine the appropriateness of updating the study. In response to that request, ARPC reviewed and analyzed data through November 25, 2003 to determine the number of asbestos-related filings and costs associated with 2003 activity. In January 2004, ARPC stated that an update at that time would not provide a more likely estimate of future events than that reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on Union Carbide's own review of the asbestos claim and resolution activity and ARPC's response, Union Carbide determined that no change to the accrual was required at December 31, 2003.
In November 2004, Union Carbide again requested ARPC to review Union Carbide's historical asbestos claim and resolution activity and determine the appropriateness of updating the January 2003 study. In response to this request, ARPC reviewed and analyzed data through November 14, 2004, and again concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against Union Carbide and Amchem because of various uncertainties associated with the litigation of those claims. ARPC did advise Union Carbide, however, that it was reasonable and feasible to construct a new estimate of the cost to Union Carbide of resolving current and future asbestos-related claims using the same two widely used forecasting methodologies used by ARPC in its January 2003 study, if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:
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The resulting study completed by ARPC in January 2005 stated that the undiscounted cost to Union Carbide of resolving pending and future asbestos-related claims against Union Carbide and Amchem, excluding future defense and processing costs, through 2017 was estimated to be between approximately $1.5 billion and $2.0 billion, depending on which of two accepted methodologies was used. At December 31, 2004, Union Carbide's recorded asbestos-related liability for pending and future claims was $1.6 billion. Based on the low end of the range in the January 2005 study, Union Carbide's recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against Union Carbide and Amchem into 2019. As in its January 2003 study, ARPC did provide estimates for a longer period of time in its January 2005 study, but also reaffirmed its prior advice that forecasts for shorter periods of time are more accurate than those for longer periods of time.
Based on ARPC's January 2003 and January 2005 studies, Union Carbide's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, Union Carbide's management determined that no change to the accrual was required at December 31, 2004.
At each balance sheet date, Union Carbide compares current asbestos claim and resolution activity to the assumptions in the most recent ARPC study to determine whether the accrual continues to be appropriate. Based on Union Carbide's review of 2005 activity, Union Carbide determined that no change to the accrual was required at March 31, 2005.
Union Carbide's asbestos-related liability for pending and future claims was $1.6 billion at March 31, 2005 and December 31, 2004. At March 31, 2005, approximately 38 percent of the recorded liability related to pending claims and approximately 62 percent related to future claims. At December 31, 2004, approximately 37 percent of the recorded liability related to pending claims and approximately 63 percent related to future claims.
At December 31, 2002, Union Carbide increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion, substantially exhausting its asbestos product liability coverage. Combined with the previously mentioned increase in the asbestos-related liability at December 31, 2002, this resulted in a net charge to Union Carbide's income statement of $828 million, $522 million on an after-tax basis, in the fourth quarter of 2002.
The insurance receivable related to the asbestos liability was determined by Union Carbide after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which Union Carbide and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers.
Union Carbide's receivable for insurance recoveries related to its asbestos liability was $636 million at March 31, 2005 and $712 million at December 31, 2004. At March 31, 2005, $463 million ($464 million at December 31, 2004) of the receivable for insurance recoveries was related to insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place regarding their asbestos-related insurance coverage.
In addition, Union Carbide had receivables for defense and resolution costs submitted to insurance carriers for reimbursement as follows:
Receivables for Costs Submitted to Insurance Carriers In millions |
March 31, 2005 |
Dec. 31, 2004 |
||||
---|---|---|---|---|---|---|
Receivables for defense costs | $ | 90 | $ | 85 | ||
Receivables for resolution costs | 410 | 406 | ||||
Total | $ | 500 | $ | 491 | ||
Union Carbide's insurance policies generally provide coverage for asbestos liability costs, including coverage for both resolution and defense costs. As previously noted, Union Carbide increased its receivable for insurance recoveries related to its asbestos liability at December 31, 2002, thereby recording the full favorable income statement impact of its insurance coverage in 2002. Accordingly, defense and resolution costs recovered from insurers reduce Union Carbide's insurance receivable. Prior to increasing the insurance receivable related to the asbestos liability at December 31, 2002, the impact on Union Carbide's results of operations for defense costs was the amount of those costs not covered by insurance. Since Union Carbide expenses defense costs as incurred, defense costs for asbestos-related litigation (net of insurance) have impacted, and will continue to impact, results of operations. The pretax impact for defense and resolution costs, net of insurance, was $18 million in the first quarter of 2005 and $25 million in the first quarter of 2004, and was reflected in "Cost of sales."
In September 2003, Union Carbide filed a comprehensive insurance coverage case in the Circuit Court for Kanawha County in Charleston, West Virginia, seeking to confirm its rights to insurance for various asbestos claims (the "West Virginia action"). Although Union Carbide already has settlements in place concerning coverage for asbestos claims with many of its insurers, including those covered by the 1985 Wellington Agreement, this lawsuit was filed against insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place with Union Carbide
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regarding their asbestos-related insurance coverage. Union Carbide continues to believe that its recorded receivable for insurance recoveries from all insurance carriers is collectible. Union Carbide reached this conclusion after a further review of its insurance policies, with due consideration given to applicable deductibles, retentions and policy limits, after taking into account the solvency and historical payment experience of various insurance carriers; existing insurance settlements; and the advice of outside counsel with respect to the applicable insurance coverage law relating to the terms and conditions of its insurance policies. In early 2004, several of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis of forum non conveniens (i.e., West Virginia is an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts.
The amounts recorded by Union Carbide for the asbestos-related liability and related insurance receivable described above were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries for Union Carbide to be higher or lower than those projected or those recorded.
Because of the uncertainties described above, Union Carbide's management cannot estimate the full range of the cost of resolving pending and future asbestos-related claims facing Union Carbide and Amchem. Union Carbide's management believes that it is reasonably possible that the cost of disposing of Union Carbide's asbestos-related claims, including future defense costs, could have a material adverse impact on Union Carbide's results of operations and cash flows for a particular period and on the consolidated financial position of Union Carbide.
It is the opinion of Dow's management that it is reasonably possible that the cost of Union Carbide disposing of its asbestos-related claims, including future defense costs, could have a material adverse impact on the Company's results of operations and cash flows for a particular period and on the consolidated financial position of the Company.
Synthetic Rubber Industry Matters
The U.S., Canadian and European competition authorities have initiated separate investigations into alleged anticompetitive behavior by certain participants in the synthetic rubber industry. DuPont Dow Elastomers L.L.C. ("DDE"), a 50:50 joint venture with E.I. du Pont de Nemours and Company ("DuPont"), and certain subsidiaries of the Company (but as to the investigation in Europe only) have responded, or are in the process of responding, to requests for documents and are otherwise cooperating in the investigations. Separately, related civil actions have been filed in various U.S. federal and state courts. Certain of these actions have named the Company. On April 8, 2004, DuPont issued a press release stating that DuPont and the Company had entered into a series of agreements that, among other things: enabled DuPont to direct DDE's response to these investigations and related litigation; resulted in DuPont funding 100 percent of any potential DDE liabilities and costs up to $150 million, with DuPont also funding more than 75 percent of the excess, if any; and granted the Company the option to acquire certain DDE assets in a cashless transaction which, if exercised, would obligate DuPont to acquire the Company's remaining equity interest in DDE. DuPont concurrently announced on April 8, 2004, that it was taking a charge of $150 million related to anticipated expenses. On January 19, 2005, the U.S. Department of Justice announced that DDE had agreed to plead guilty to one count of price fixing in the polychloroprene industry and accept a fine of $84 million. Also, on January 19, 2005, DuPont announced that it was taking an additional charge of $118 million. On March 31, 2005, the U.S. Federal District Court (N.D. California) accepted the proposed plea arrangement. Based on the Company's agreement with DuPont, the Company expects that its responsibility with respect to these DDE liabilities will not be material.
Additionally, on January 3, 2005, the Company and DuPont announced that the Company had exercised its option to acquire certain assets relating to ethylene elastomers and chlorinated elastomers from DDE, including ENGAGE, NORDEL and TYRIN elastomers, through an equity redemption transaction involving the Company's equity interest in DDE. As a result of this option exercise, DuPont will purchase the Company's remaining equity interest in DDE for $87 million immediately after the asset transfer has been completed. This transaction is subject to customary conditions, including applicable regulatory approvals. The Company expects to close this transaction by June 30, 2005.
Other Litigation Matters
In addition to the breast implant, DBCP, environmental and synthetic rubber industry matters, the Company is party to a number of other claims and lawsuits arising out of the normal course of business with respect to commercial matters, including product liability, governmental regulation and other actions. Certain of these actions purport to be class actions and seek damages in very large amounts. All such claims are being contested. Dow has an active risk management program consisting of numerous insurance policies secured from many carriers at various times. These policies provide coverage that will be utilized to minimize the impact, if any, of the contingencies described above.
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Summary
Except for the possible effect of Union Carbide's asbestos-related liability described above, it is the opinion of the Company's management that the possibility is remote that the aggregate of all claims and lawsuits will have a material adverse impact on the Company's consolidated financial statements.
Purchase Commitments
At December 31, 2004, the Company had several agreements for the purchase of ethylene-related products globally. The purchase prices are determined on a cost-of-service basis, which, in addition to covering all operating expenses and debt service costs, provides the owner of the manufacturing plants with a specified return on capital. Total purchases under the agreements were $622 million in 2004. Another agreement for the purchase of ethylene-related products in North America became effective on January 1, 2005. The Company's commitments associated with all of these agreements are included in the table below.
At December 31, 2004, the Company had various outstanding commitments for take or pay and throughput agreements, including the purchase agreements referred to above, with terms extending from one to 40 years. Such commitments were at prices not in excess of current market prices. The fixed and determinable portion of obligations under these purchase commitments at December 31, 2004 is presented in the following table:
Fixed and Determinable Portion of Take or Pay and Throughput Obligations at December 31, 2004 In millions |
|||
---|---|---|---|
2005 | $ | 2,120 | |
2006 | 1,966 | ||
2007 | 1,695 | ||
2008 | 1,482 | ||
2009 | 1,288 | ||
2010 through expiration of contracts | 5,781 | ||
Total | $ | 14,332 | |
In addition to the take or pay obligations at December 31, 2004, the Company had outstanding commitments which ranged from one to 20 years for steam, electrical power, materials, property and other items used in the normal course of business of approximately $445 million. Such commitments were at prices not in excess of current market prices.
Guarantees
The Company provides a variety of guarantees, as described more fully in the following sections.
Guarantees
Guarantees arise during the ordinary course of business from relationships with customers and nonconsolidated affiliates when the Company undertakes an obligation to guarantee the performance of others (via delivery of cash or other assets) if specified triggering events occur. With guarantees, such as commercial or financial contracts, non-performance by the guaranteed party triggers the obligation of the Company to make payments to the beneficiary of the guarantee. The majority of the Company's guarantees relates to debt of nonconsolidated affiliates, which have expiration dates ranging from less than one year to 14 years, and trade financing transactions in Latin America, which typically expire within one year of inception.
Residual Value Guarantees
The Company provides guarantees related to leased assets specifying the residual value that will be available to the lessor at lease termination through sale of the assets to the lessee or third parties.
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The following table provides a summary of the final expiration, maximum future payments and recorded liability reflected in the consolidated balance sheets for each type of guarantee:
Guarantees at March 31, 2005 |
|
|
||||||
---|---|---|---|---|---|---|---|---|
In millions |
Final Expiration |
Maximum Future Payments |
Recorded Liability |
|||||
Guarantees | 2014 | $ | 519 | $ | 52 | |||
Residual value guarantees | 2015 | 1,336 | 7 | |||||
Total guarantees | $ | 1,855 | $ | 59 | ||||
Guarantees at December 31, 2004 |
|
|
||||||
---|---|---|---|---|---|---|---|---|
In millions |
Final Expiration |
Maximum Future Payments |
Recorded Liability |
|||||
Guarantees | 2018 | $ | 729 | $ | 202 | |||
Residual value guarantees | 2015 | 1,342 | 4 | |||||
Total guarantees | $ | 2,071 | $ | 206 | ||||
In January 2005, the Company contributed $169 million to Cargill Dow (a nonconsolidated affiliate) and obtained a release from its commitments with respect to Cargill Dow's debt obligations. On January 31, 2005, Dow transferred its 50 percent interest in Cargill Dow to Cargill. See Note D for additional information.
Asset Retirement Obligations
In accordance with SFAS No. 143, "Accounting for Asset Retirement Obligations," the Company has recognized asset retirement obligations related to demolition and remediation activities at manufacturing sites in the United States, Germany, France and The Netherlands. In addition, the Company has recognized obligations related to capping activities at landfill sites in the United States, Canada, Italy and Brazil. The aggregate carrying amount of asset retirement obligations recognized by the Company was $56 million at March 31, 2005 and $57 million at December 31, 2004. These obligations are included in the consolidated balance sheets as "Other noncurrent obligations."
NOTE HPENSION PLANS AND OTHER POSTRETIREMENT BENEFITS
Net Periodic Benefit Cost for All Significant Plans |
|
|
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Defined Benefit Pension Plans |
Other Postretirement Benefits |
|||||||||||
|
Three Months Ended |
Three Months Ended |
|||||||||||
In millions |
March 31, 2005 |
March 31, 2004 |
March 31, 2005 |
March 31, 2004 |
|||||||||
Service cost | $ | 72 | $ | 66 | $ | 6 | $ | 6 | |||||
Interest cost | 205 | 200 | 31 | 33 | |||||||||
Expected return on plan assets | (266 | ) | (269 | ) | (7 | ) | (6 | ) | |||||
Amortization of prior service cost (credit) | 6 | 6 | (2 | ) | (3 | ) | |||||||
Amortization of net loss | 29 | 7 | 3 | 2 | |||||||||
Net periodic benefit cost | $ | 46 | $ | 10 | $ | 31 | $ | 32 | |||||
Employer Contributions
Pension Plans
The Company has defined benefit pension plans that cover employees in the United States and a number of other countries. The U.S. funded plan covering the parent company is the largest plan. Benefits are based on length of service and the employee's three highest consecutive years of compensation.
The Company's funding policy is to contribute to those plans when pension laws and economics either require or encourage funding. As disclosed in the Company's Annual Report on Form 10-K for the year ended December 31, 2004, Dow expects to contribute $300 million to its pension plans in 2005. Contributions of $104 million were made in the first quarter of 2005.
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Other Postretirement Benefits
The Company provides certain health care and life insurance benefits to retired employees. The Company has one non-U.S. plan, which is insignificant; therefore, this discussion relates to the U.S. plans only. The plans provide health care benefits, including hospital, physicians' services, drug and major medical expense coverage, and life insurance benefits. For employees hired before January 1, 1993, the plans provide benefits supplemental to Medicare when retirees are eligible for these benefits. The Company and the retiree share the cost of these benefits, with the Company portion increasing as the retiree has increased years of credited service. There is a cap on the Company portion. The Company has the ability to change these benefits at any time.
The Company funds most of the cost of these health care and life insurance benefits as incurred. As disclosed in the Company's Annual Report on Form 10-K for the year ended December 31, 2004, Dow does not expect to contribute assets to its other postretirement benefits plan trusts in 2005. Consistent with that expectation, no contributions were made in the first quarter of 2005. Benefit payments to retirees under these plans are expected to be $205 million in 2005. Payments of $34 million were made in the first quarter of 2005.
NOTE IEARNINGS PER SHARE CALCULATIONS
Earnings Per Share Calculations |
|
|
|
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Three Months Ended March 31, 2005 |
Three Months Ended March 31, 2004 |
||||||||||
In millions, except per share amounts |
||||||||||||
Basic |
Diluted |
Basic |
Diluted |
|||||||||
Net income available for common stockholders | $ | 1,353 | $ | 1,353 | $ | 469 | $ | 469 | ||||
Weighted-average common shares outstanding | 959.1 | 959.1 | 931.7 | 931.7 | ||||||||
Add back dilutive effect of stock options and awards | | 12.6 | | 11.5 | ||||||||
Weighted-average common shares for EPS calculations | 959.1 | 971.7 | 931.7 | 943.2 | ||||||||
Earnings per common share | $ | 1.41 | $ | 1.39 | $ | 0.50 | $ | 0.50 | ||||
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NOTE JOPERATING SEGMENTS AND GEOGRAPHIC AREAS
Operating Segments and Geographic Areas |
|
|
||||||
---|---|---|---|---|---|---|---|---|
|
Three Months Ended |
|||||||
In millions |
March 31, 2005 |
March 31, 2004 |
||||||
Operating segment sales | ||||||||
Performance Plastics | $ | 2,732 | $ | 2,164 | ||||
Performance Chemicals | 1,972 | 1,576 | ||||||
Agricultural Sciences | 989 | 924 | ||||||
Plastics | 3,008 | 2,234 | ||||||
Chemicals | 1,474 | 1,276 | ||||||
Hydrocarbons and Energy | 1,434 | 1,059 | ||||||
Unallocated and Other | 70 | 76 | ||||||
Total | $ | 11,679 | $ | 9,309 | ||||
Operating segment EBIT (1) | ||||||||
Performance Plastics | $ | 478 | $ | 191 | ||||
Performance Chemicals | 394 | 142 | ||||||
Agricultural Sciences | 259 | 231 | ||||||
Plastics | 800 | 307 | ||||||
Chemicals | 428 | 173 | ||||||
Hydrocarbons and Energy | | (1 | ) | |||||
Unallocated and Other | (320 | ) | (172 | ) | ||||
Total | $ | 2,039 | $ | 871 | ||||
Geographic area sales | ||||||||
United States | $ | 4,377 | $ | 3,471 | ||||
Europe | 4,441 | 3,448 | ||||||
Rest of World | 2,861 | 2,390 | ||||||
Total | $ | 11,679 | $ | 9,309 | ||||
|
Three Months Ended |
|||||
---|---|---|---|---|---|---|
In millions |
March 31, 2005 |
March 31, 2004 |
||||
EBIT | $ | 2,039 | $ | 871 | ||
+ Interest income | 29 | 18 | ||||
Interest expense and amortization of debt discount | 187 | 186 | ||||
Provision for income taxes | 508 | 204 | ||||
Minority interests' share in income | 20 | 30 | ||||
Net Income Available for Common Stockholders | $ | 1,353 | $ | 469 | ||
Transfers of products between operating segments are generally valued at cost. Transfers of products to the Agricultural Sciences segment from the other segments, however, are generally valued at market-based prices. The revenues generated by these transfers were immaterial in the first three months of 2005 and 2004.
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The Dow Chemical Company and Subsidiaries
PART I FINANCIAL INFORMATION, Item 2. Management's Discussion and
Analysis of Financial Condition and Results of Operations.
DISCLOSURE REGARDING FORWARD-LOOKING INFORMATION
The Private Securities Litigation Reform Act of 1995 provides a "safe harbor" for forward-looking statements made by or on behalf of The Dow Chemical Company and its subsidiaries ("Dow" or the "Company"). This section covers the current performance and outlook of the Company and each of its operating segments. The forward-looking statements contained in this section and in other parts of this document involve risks and uncertainties that may affect the Company's operations, markets, products, services, prices and other factors as more fully discussed elsewhere and in filings with the U.S. Securities and Exchange Commission ("SEC"). These risks and uncertainties include, but are not limited to, economic, competitive, legal, governmental and technological factors. Accordingly, there is no assurance that the Company's expectations will be realized. The Company assumes no obligation to provide revisions to any forward-looking statements should circumstances change, except as otherwise required by securities and other applicable laws.
OVERVIEW
During the first quarter of 2005, the Company's management and employees continued to focus on financial discipline, lowering the total cost to serve customers and price/volume management, in order to further improve Dow's financial performance. This includes sustaining productivity improvements achieved in the past two years and continued discipline in capital spending, with targeted total spending of $1.5 billion in 2005. Progress toward these goals continued in the first quarter of 2005. Dow's results for the quarter included record sales, up 25 percent from the first quarter of last year, good control of expenses and significantly higher equity earnings, which combined to more than offset higher feedstock and energy costs, resulting in record quarterly earnings. The first quarter of 2005 was the ninth consecutive quarter in which the Company achieved some degree of margin restoration (i.e., higher selling prices absorbed increases in feedstock and energy costs to partially restore margins). This progress reflects Dow's focus on financial performance, as well as strengthening industry conditions. Capital spending was $286 million in the first quarter, consistent with expectations to achieve the Company's goal of $1.5 billion in 2005. Dow's results for the first quarter of 2005, including a $70 million pretax gain on the sale of a 2.5 percent interest in EQUATE Petrochemical Company K.S.C. ("EQUATE"), are discussed further in this section.
Selected Financial Data |
Three Months Ended |
||||||
---|---|---|---|---|---|---|---|
In millions, except per share amounts |
March 31, 2005 |
March 31, 2004 |
|||||
Sales | $ | 11,679 | $ | 9,309 | |||
Cost of sales | 9,337 | 7,907 | |||||
% of sales | 80 | % | 85 | % | |||
Research and development, and selling, general and administrative expenses | 646 | 614 | |||||
% of sales | 5.5 | % | 6.6 | % | |||
Effective tax rate | 27.0 | % | 29.0 | % | |||
Net income available for common stockholders | $ | 1,353 | $ | 469 | |||
Earnings per common sharebasic | $ | 1.41 | $ | 0.50 | |||
Earnings per common sharediluted | $ | 1.39 | $ | 0.50 | |||
Operating rate percentage | 87 | % | 89 | % | |||
RESULTS OF OPERATIONS
Net sales for the first quarter of 2005 rose to a new quarterly record for the Company of $11.7 billion, up 25 percent from $9.3 billion in the first quarter of last year. Compared with the same quarter of last year, prices rose 26 percent, while volume declined 1 percent (see the Sales Volume and Price table at the end of the section entitled, "Segment Results"). Prices were up significantly in all operating segments and all geographic areas due to improved industry fundamentals and the continuing increase in feedstock and energy costs. Compared with the first quarter of last year, volume declined slightly due to divestitures completed by the Company in 2004. Volume improved for Hydrocarbons and Energy, Agricultural Sciences and Performance Plastics, while volume declined for Chemicals and Plastics. Volume was unchanged for Performance Chemicals. Excluding the mid-2004 divestiture of assets in conjunction with the formation of Equipolymers and MEGlobal (50:50 joint ventures with Petrochemical Industries Company ("PIC") of Kuwait), volume improved 3 percent for Plastics (versus a reported decline of 1 percent) and volume was flat for Chemicals (versus a 14 percent reported decline). Volume for
19
Performance Chemicals was favorably impacted by the early-2004 acquisition of the acrylates business of Celanese AG, while volume for Performance Plastics was unfavorably impacted by the fourth quarter of 2004 sale of the DERAKANE epoxy vinyl ester resin business. From a geographic standpoint, volume improved slightly in the United States and Europe, but declined in Asia Pacific principally due to the formation of MEGlobal.
Gross margin for the first quarter of 2005 was $2.3 billion, compared with $1.4 billion in the first quarter of last year. Gross margin improved as higher selling prices of approximately $2.4 billion more than offset an increase of approximately $1.1 billion in feedstock and energy costs.
The Company's global plant operating rate for its chemicals and plastics businesses was 87 percent in the first quarter of 2005, compared with 89 percent in the first quarter of 2004. The decline in the Company's operating rate was largely due to planned maintenance turnarounds in the first quarter of 2005, including turnarounds in ethylene oxide/ethylene glycol, ethylene dichloride/vinyl chloride monomer and the Hydrocarbons and Energy business.
Personnel count was 42,870 at March 31, 2005, down from 43,203 at December 31, 2004 and 46,021 at March 31, 2004. Headcount continued to decline as the Company remains focused on improving organizational efficiency and financial performance.
Operating expenses (research and development, and selling, general and administrative expenses) were $646 million in the first quarter of 2005, up $32 million or 5 percent, from $614 million in the first quarter of last year. Selling, general and administrative expenses were up $28 million, principally due to an increase in the allowance for doubtful receivables (reflecting the higher level of sales), while research and development expenses increased $4 million. Despite the increase, first quarter operating expenses were 5.5 percent of net sales, a record low percentage for the Company.
Amortization of intangibles was $14 million in the first quarter of 2005, compared with $29 million in the first quarter of last year. The decline in amortization of intangibles was primarily due to the 2004 write-off of goodwill associated with Hampshire Chemical's manufacturing facility in Nashua, New Hampshire, that produced HAMPOSYL surfactants. In the first quarter of 2004, the Company made the decision to discontinue production of HAMPOSYL surfactants and, as a result, wrote off goodwill of $13 million associated with this line of business in the Performance Chemicals segment. The manufacturing facility for this line of business was shut down in the third quarter of 2004; demolition is underway and is expected to be completed in 2005. See Notes C and F to the Consolidated Financial Statements for additional information.
Dow's share of the earnings of nonconsolidated affiliates was $275 million in the first quarter of 2005, compared with $140 million in the first quarter of last year. Compared with last year, equity earnings increased primarily due to stronger results from EQUATE, Dow Corning Corporation ("Dow Corning"), UOP LLC, and Siam Polyethylene Company Limited. In addition, equity earnings were favorably impacted by the absence of the equity losses of Cargill Dow LLC ("Cargill Dow") in the first quarter of 2005. On January 31, 2005, the Company exited the joint venture by transferring its 50 percent interest in Cargill Dow to the joint venture partner, Cargill, Incorporated. See Note D to the Consolidated Financial Statement for additional information.
Sundry income (expense)net includes a variety of income and expense items such as the gain or loss on foreign currency exchange, dividends from investments, and gains and losses on sales of investments and assets. Sundry income (expense)net for the first quarter of 2005 was net income of $82 million compared with net expense of $28 million in the first quarter of 2004. In the first quarter of this year, net sundry income included a $70 million pretax gain (of which $41 million was reflected in the Chemicals segment and $29 million was reflected in the Plastics segment) on the sale of a portion of Union Carbide's interest in EQUATE. In November 2004, Union Carbide sold a 2.5 percent interest in EQUATE to National Bank of Kuwait for $104 million. In March 2005, these shares were sold to private Kuwaiti investors thereby completing the restricted transfer, which resulted in the first quarter gain and reduced Union Carbide's ownership interest from 45 percent to 42.5 percent. In the first quarter of 2004, net sundry expense included a loss of approximately $30 million on the sale of assets (reflected in Unallocated and Other).
Net interest expense (interest expense less capitalized interest and interest income) was $158 million in the first quarter of 2005, down from $168 million in the first quarter of last year. Compared with last year, net interest expense declined primarily due to higher interest income, reflecting significantly higher levels of cash and cash equivalents.
The effective tax rate for the first quarter was 27.0 percent, versus 29.0 percent for the first quarter of 2004. The Company's effective tax rate fluctuates based on, among other factors, where income is earned and the level of income relative to tax credits available. The effective tax rate for 2005 was lower than last year due to a higher percentage of foreign sourced income compared with 2004 and stronger earnings from a number of the Company's joint ventures. Since most of the earnings from nonconsolidated affiliates are taxed at the joint venture level, the impact of higher equity earnings has reduced Dow's overall effective tax rate.
Minority interests' share of net income was $20 million for the first quarter of 2005, down $10 million from $30 million for the first quarter of last year. In the first quarter of 2005, the Company purchased of the remaining 28 percent of PBBPolisur S.A. for $98 million, resulting in the decline in minority interests' share of net income compared with the same quarter of last year.
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Net income available for common stockholders was $1.4 billion or $1.39 per share for the first quarter of 2005, compared with $469 million or $0.50 per share for the first quarter of 2004. Net income in the first quarter of 2005 included $46 million (after tax) or $0.05 per share related to the gain on the sale of EQUATE shares (described previously in this section).
SEGMENT RESULTS
The Company uses EBIT (which Dow defines as earnings before interest, income taxes and minority interests) as its measure of profit/loss for segment reporting purposes. EBIT includes all operating items relating to the businesses and excludes items that principally apply to the Company as a whole. See Note J to the Consolidated Financial Statements for a reconciliation of EBIT to "Net Income Available for Common Stockholders."
PERFORMANCE PLASTICS
Performance Plastics sales were $2,732 million for the first quarter of 2005, up 26 percent from $2,164 in the first quarter of 2004. Prices increased 25 percent; volume was up 1 percent. EBIT for the segment was $478 million in the first quarter, up from $191 million in the same period of last year, as the impact of higher selling prices more than offset the higher cost of raw materials.
Building and Construction sales for the first quarter of 2005 were up 14 percent from a year ago due to strong price performance, as volume was unchanged. Sales of new homes in North America continued at a high rate of growth, while demand in Europe and Asia Pacific was adversely impacted by extreme winter conditions. EBIT improved versus the same quarter of 2004 primarily due to the increase in selling prices.
Dow Automotive sales for the first quarter of 2005 were up 10 percent from a year ago, establishing a new quarterly sales record for the business. Compared with the first quarter of last year, prices rose 14 percent, as price increases were successfully implemented to offset increases in raw material costs, primarily driven by high propylene costs. In addition, demand for Dow Automotive's unique formulations and differentiated products supported the price increases. Volume declined 4 percent as customers reduced inventory levels in response to lower consumer demand for larger vehicles. Despite the favorable impact of higher selling prices, EBIT for the business declined versus the first quarter of last year, due to the decline in volume, lower operating rates and higher raw material costs.
Engineering Plastics sales for the quarter were up 53 percent versus the first quarter of 2004, reflecting a 39 percent increase in prices, driven by higher feedstock costs, and a 14 percent growth in volume, which was driven by strong demand for polycarbonate primarily within the optical media industry. Both volume and price were up significantly for polycarbonate as the industry continued to face shortages of key raw materials. EBIT for the first quarter of 2005 improved significantly, primarily due to higher selling prices, as the business focused on enhancing profitability through price/volume management.
Sales of Epoxy Products and Intermediates for the first quarter were up 32 percent from last year, as prices rose 38 percent and volume declined 6 percent. Prices increased in all geographic areas as Dow focused on improving pricing in an effort to recover margin lost to high raw material costs. Demand declined in part due to unfavorable weather conditions in Europe reducing seasonal outdoor projects. In addition, demand was down as customers managed inventory levels early in the quarter. Compared with the first quarter of last year, demand declined in Asia Pacific, but began to rebound late in the quarter. In the first quarter of 2005, EBIT improved due to higher selling prices.
Polyurethanes and Thermoset Systems sales for the quarter were up 31 percent from the first quarter of 2004. Price increases for methylene diphenyl diisocyanate ("MDI") and polyols drove prices up 29 percent. Operating rates for toluene diiocyanate ("TDI") continued to be low due to excess industry capacity, dampening price momentum within this product line. Compared with the first quarter of last year, volume grew 2 percent, including the impact of the sale of the DERAKANE business in the fourth quarter of 2004. Volume growth was particularly strong in the downstream Thermoset Systems business. Propylene oxide supply continues to be tight. EBIT improved due to increased margin from higher selling prices
Technology Licensing and Catalyst sales for the first quarter were down 8 percent from a year ago as licensing royalties declined. Despite the decline in sales, EBIT improved from last year due to improved equity earnings from UOP LLC.
Wire and Cable Compounds sales for the quarter were up 28 percent from last year, due to a 22 percent increase in price and 6 percent volume growth. EBIT improved from last year, reflecting improved margins.
PERFORMANCE CHEMICALS
Performance Chemicals sales for the first quarter of 2005 were $1,972 million, up 25 percent from $1,576 million in the first quarter of last year due to increased prices. Volume was unchanged from the strong levels of the first quarter of 2004. EBIT for the first quarter was $394 million, up from $142 million in the first quarter of 2004. Compared with last year, EBIT improved primarily due to higher selling prices. In addition, EBIT in the first quarter of last year was reduced by charges totaling $22 million related to the shutdown of Hampshire Chemical's Nashua, New Hampshire, manufacturing site.
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Acrylics and Oxide Derivatives sales for the quarter were up 50 percent from the first quarter of 2004, due to a 49 percent increase in prices and volume growth of 1 percent. Prices increased due to tight supply/demand balances across most product lines and rising raw material prices. Compared with last year, EBIT improved significantly, principally due to higher selling prices.
Dow Latex sales for the quarter improved 33 percent compared with the first quarter of 2004, due to increases in prices. Volume was flat with 2004. Prices for styrene-butadiene latex sold into the coated paper and carpet industries were up in most geographic areas, driven by increased styrene monomer costs. EBIT improved significantly from last year as higher selling prices helped to restore margins.
Specialty Chemicals sales were up 15 percent versus the first quarter of 2004, with a 12 percent increase in price and a 3 percent increase in volume. Price increases were driven by a tight industry supply/demand balance and sharply higher propylene- and ethylene-based raw material costs. EBIT was up from last year due to higher selling prices, volume growth and improved operating rates. EBIT in the first quarter of 2004 was reduced by charges related to the shutdown of Hampshire Chemical's Nashua, New Hampshire, manufacturing site. The charges included a $9 million write-down of the net book value of the facility and a $13 million write-off of goodwill. The Nashua manufacturing facility was shut down in the third quarter of 2004; demolition is underway and is expected to be completed in 2005. See Notes C and F to the Consolidated Financial Statements for additional information.
Specialty Polymers sales in the first quarter of 2005 were up 2 percent from the same quarter last year, as prices rose 3 percent, including the favorable impact of currency in Europe, and volume declined 1 percent. Volume was strong in Asia Pacific and Latin America, but down in Europe and North America for building materials and paints. Sales in the first quarter were strong for ANGUS Chemical Company's products, while biocides, CELLOSIZE cellulose ethers, liquid separations and METHOCEL cellulose ethers reported declines in volume in the first quarter. Compared with the first quarter of last year, EBIT declined slightly as the favorable impact of higher prices was more than offset by the decline in volume and higher raw material costs.
AGRICULTURAL SCIENCES
Sales for the Agricultural Sciences segment in the first quarter of 2005 were $989 million, up 7 percent from $924 million in the first quarter of last year. Prices rose 4 percent, due to global tightening of product supplies and the favorable impact of currency in Europe, which accounted for approximately half of the increase in prices. Volume grew 3 percent, led by strong demand in Europe. Herbicide sales drove the growth in Europe and North America, with the continued ramp-up of florasulam and other cereal herbicides and the launch of penoxsulam rice herbicide. Higher volume in North America was driven by herbicide growth and a strong increase in corn seed sales. EBIT for the first quarter of 2005 was $259 million, up from $231 million in the first quarter of 2004. Higher selling prices, strong volume growth and a favorable product mix contributed to the improvement in EBIT in the first quarter of 2005.
PLASTICS
Plastics sales for the first quarter of 2005 were $3,008 million, up 35 percent from $2,234 million a year ago, as prices rose 36 percent and volume declined 1 percent. Selling prices increased in all geographic areas, reflecting the impact of significantly higher feedstock and energy costs. While volume improved in North America and Asia Pacific, due to the strong economic environment, the improvement was more than offset by a decline in volume in Europe due to the mid-2004 formation of Equipolymers, a 50:50 global joint venture with PIC of Kuwait. Beginning July 1, 2004, sales of purified terephthalic acid ("PTA") and polyethylene terephthalate ("PET") resins are sold by that joint venture. EBIT for the first quarter was $800 million, up significantly from $307 million in the first quarter of 2004. Despite the negative impact of higher feedstock costs, EBIT improved due to higher selling prices, improved margins, higher equity earnings from EQUATE and Siam Polyethylene Company Limited, and a gain on the sale of EQUATE shares.
Polyethylene sales were up significantly from the first quarter of 2004, as prices increased 37 percent and volume increased 3 percent. Strong, double-digit price improvement was observed in all geographic areas, reflecting the impact of higher feedstock and energy costs. Compared with the first quarter of last year, volume grew in North America and Asia Pacific, as economic conditions remained strong. Volume in Europe was also higher; however, the rate of growth was modest. Volume declined in Latin America. Despite higher feedstock and other raw material costs, EBIT for the quarter improved significantly from the first quarter of 2004, due to higher selling prices and improved equity earnings from EQUATE, Siam Polyethylene Company Limited, and Petromont and Company. EBIT in the first quarter of 2005 also included polyethylene's $29 million share of a $70 million gain on the sale of EQUATE shares. In November 2004, Union Carbide sold an interest in EQUATE to National Bank of Kuwait. In March 2005, these shares were sold to private Kuwaiti investors thereby completing the restricted transfer, which resulted in a gain for the first quarter of 2005 and reduced Union Carbide's ownership interest from 45 percent to 42.5 percent.
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Polypropylene sales were up 48 percent over the first quarter of 2004 as prices increased 45 percent and volume increased 3 percent. Very strong price improvement was seen in all geographic areas, reflecting the impact of feedstock costs that were significantly higher than those experienced in the first quarter of 2004. Volume growth was especially strong in Latin America and Europe, compared with the first quarter of 2004 when the limited availability of propylene negatively affected Dow's production volumes. In North America, volume declined in the first quarter of 2005 as operating rates were slowed to compensate for softness in the export markets. EBIT for the quarter improved significantly from the same quarter last year, as higher selling prices more than offset the impact of higher feedstock and energy costs.
Polystyrene sales for the first quarter of 2005 were up 51 percent as prices increased 43 percent and volume increased 8 percent. Prices improved in all geographic areas as the business raised prices in response to escalating feedstock costs. Volume was also higher in all geographic areas, reflecting continued global economic expansion. EBIT for the first quarter improved significantly compared with the first quarter of 2004, as higher prices more than offset the impact of higher feedstock and energy costs.
On January 3, 2005, the Company announced it had exercised its option to acquire certain assets (ethylene and chlorinated elastomers, including ENGAGE, NORDEL and TYRIN elastomers) from DDE, Dow's 50:50 joint venture with E.I. du Pont de Nemours and Company. The transaction, which is expected to close by June 30, 2005, includes redemption of the Company's equity interest in DDE. Going forward, the impact on the Plastics segment is expected to be minimal. See Note G to the Consolidated Financial Statements for information regarding the transaction.
CHEMICALS
First quarter sales for the Chemicals segment were $1,474 million, up 16 percent from $1,276 million for the first quarter of last year. Prices rose 30 percent versus the first quarter of last year due to improving supply/demand balances for vinyl chloride monomer ("VCM") and ethylene glycol ("EG"). Caustic soda prices were also up significantly in the first quarter. Volume decreased 14 percent versus the first quarter of last year due to the mid-2004 formation of MEGlobal, a 50:50 joint venture with PIC of Kuwait. Beginning July 1, 2004, certain sales of EG are sold by that joint venture. EBIT for the quarter was $428 million, up significantly from $173 million in the first quarter of 2004, primarily due to the increased profitability in EG, VCM and caustic soda. EBIT for the quarter reflected higher selling prices and higher equity earnings from EQUATE and OPTIMAL. In addition, results for the quarter included a gain of $41 million associated with the sale of EQUATE shares.
HYDROCARBONS AND ENERGY
Hydrocarbons and Energy sales for the first quarter of 2005 were $1,434 million, up 35 percent from $1,059 million in the first quarter of 2004, as selling prices rose 26 percent and volume grew 9 percent. The sharp increase in selling prices was driven by higher feedstock costs. Volume was up, compared with the first quarter of last year, due to higher refined product sales related to improved operations at the supplying refinery and an increase in sales of ethylene to MEGlobal.
The Hydrocarbons and Energy business transfers materials to Dow's derivative businesses at cost. Hydrocarbons and Energy EBIT for the first quarter of 2005 was $0, compared with a loss of $1 million in the same period of last year.
UNALLOCATED AND OTHER
Included in the results for Unallocated and Other are:
EBIT for the first quarter of 2005 was a loss of $320 million compared with a loss of $172 million for the first quarter of 2004. While equity earnings improved versus the first quarter of last year (due to improved results from Dow Corning and the absence of the equity losses of Cargill Dow), results for the first quarter of 2005 were reduced by higher performance-based compensation expense of approximately $150 million and higher expense of approximately $20 million related to the allowance for doubtful receivables. EBIT for the first quarter of 2004 included the unfavorable impact from a loss on the sale of assets of $30 million.
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|
Three Months Ended March 31, 2005 |
|||||||
---|---|---|---|---|---|---|---|---|
Sales Volume and Price by Operating Segment and Geographic Area |
||||||||
Percentage change from prior year |
||||||||
Volume |
Price |
Total |
||||||
Operating segments | ||||||||
Performance Plastics | 1 | % | 25 | % | 26 | % | ||
Performance Chemicals | | 25 | 25 | |||||
Agricultural Sciences | 3 | 4 | 7 | |||||
Plastics | (1 | ) | 36 | 35 | ||||
Chemicals | (14 | ) | 30 | 16 | ||||
Hydrocarbons and Energy | 9 | 26 | 35 | |||||
Total | (1 | )% | 26 | % | 25 | % | ||
Geographic area sales | ||||||||
United States | 1 | % | 25 | % | 26 | % | ||
Europe | 1 | 28 | 29 | |||||
Rest of World | (5 | ) | 25 | 20 | ||||
Total | (1 | )% | 26 | % | 25 | % | ||
OUTLOOK
While the Company expects the industrial recovery to continue, there is some risk that the continuation of high energy prices will dampen economic growth. Continued global GDP growth should drive higher demand for the chemical industry. However, the pattern of improvement will not necessarily be steady from quarter to quarter; past industry cycles have shown variation in quarterly growth rates. Continued volatility in feedstock and energy costs adds uncertainty to the profit outlook.
For the second quarter of 2005, average selling prices are expected to be slightly higher than first quarter prices, with the full implementation of announced price increases. The rate of increase, however, will vary by business. The Company expects to see moderate demand growth from first quarter levels, with stronger growth in seasonal industries such as building and construction and agricultural products. If normal economic growth is sustained, and Dow assumes it will be, volume growth is expected to continue through the remainder of the year and, for the full year, the Company expects to see growth rates of between 2 and 5 percent. Purchased feedstock and energy costs are expected to remain highly volatile and to increase from the first quarter to the second quarter, perhaps by as much as $500 million. While this will present a margin challenge to some businesses, the Company expects the challenge to be temporary.
Dow will continue to focus on cost control and maintain its discipline around margin management in order to restore margins to reinvestment levels across its business portfolio. The Company expects to continue to see year-over-year earnings improvements through 2005 and further earnings growth in 2006.
CHANGES IN FINANCIAL CONDITION
The Company's cash flows from operating, investing and financing activities, as reflected in the Consolidated Statements of Cash Flows, are summarized in the following table:
Cash Flow Summary |
Three Months Ended |
|||||||
---|---|---|---|---|---|---|---|---|
In millions |
March 31, 2005 |
March 31, 2004 |
||||||
Cash provided by (used in): | ||||||||
Operating activities | $ | 1,074 | $ | 95 | ||||
Investing activities | (597 | ) | (398 | ) | ||||
Financing activities | (136 | ) | (163 | ) | ||||
Effect of exchange rate changes on cash | (92 | ) | | |||||
Net change in cash and cash equivalents | $ | 249 | $ | (466 | ) | |||
Due to improved earnings year over year, cash provided by operating activities increased significantly in the first quarter of 2005 versus the same period last year, despite an increase in working capital requirements.
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Cash used in investing activities in the first quarter of 2005 increased versus the same period last year primarily due to increases in investments in consolidated companies (including $98 million for the remaining 28 percent of PBBPolisur), investments in nonconsolidated affiliates (including $170 million paid to Cargill Dow, see Note D to the Consolidated Financial Statements) and capital spending. In the first quarter of 2004, cash was used to acquire the acrylates business of Celanese AG.
Cash used in financing activities in the first quarter of 2005 declined versus the same period of last year principally due to net lower payments to reduce short-term debt and increased proceeds from sales of common stock (related to the exercise of stock options and the Employees' Stock Purchase Plan).
The following tables present working capital, total debt and certain balance sheet ratios at March 31, 2005 and December 31, 2004:
Working Capital |
|
|
||||
---|---|---|---|---|---|---|
In millions |
March 31, 2005 |
Dec. 31, 2004 |
||||
Current assets | $ | 16,799 | $ | 15,890 | ||
Current liabilities | 10,395 | 10,506 | ||||
Working capital | $ | 6,404 | $ | 5,384 | ||
Current ratio | 1.62:1 | 1.51:1 | ||||
Days-sales-outstanding-in-receivables | 41 | 40 | ||||
Days-sales-in-inventory | 60 | 57 | ||||
Total Debt |
||||||||
---|---|---|---|---|---|---|---|---|
In millions |
March 31, 2005 |
Dec. 31, 2004 |
||||||
Notes payable | $ | 122 | $ | 104 | ||||
Long-term debt due within one year | 1,455 | 861 | ||||||
Long-term debt | 10,876 | 11,629 | ||||||
Gross debt | $ | 12,453 | $ | 12,594 | ||||
Cash and cash equivalents | $ | 3,357 | $ | 3,108 | ||||
Marketable securities and interest-bearing deposits | 44 | 84 | ||||||
Net debt | $ | 9,052 | $ | 9,402 | ||||
Gross debt as a percent of total capitalization | 45.8 | % | 47.9 | % | ||||
Net debt as a percent of total capitalization | 38.1 | % | 40.7 | % | ||||
As part of its ongoing financing activities, Dow has the ability to issue promissory notes under its U.S. and Euromarket commercial paper programs. At March 31, 2005, there were no commercial paper borrowings outstanding. In the event Dow is unable to access these short-term markets, due to a systemic disruption or other extraordinary events, Dow has the ability to access liquidity through its committed and available credit facilities with various U.S. and foreign banks totaling $3.0 billion in support of its working capital requirements and commercial paper borrowings. These facilities include a $1.25 billion 364-day revolving credit facility, which matures in April 2006, and a $1.75 billion 5-year revolving credit facility, which matures in April 2009.
At March 31, 2005, the Company had $3,455 million of SEC-registered securities available for issuance under U.S. shelf registrations, as well as Euro 1.5 billion (approximately $1.9 billion) available for issuance under the Company's Euro Medium Term Note Program.
In April 2005, the Company exercised an early redemption option on $500 million of 5.75 percent notes due November 15, 2009. Redemption of the notes is scheduled for May 24, 2005. As such, the notes were reclassified to "Long-term debt due within one year" at March 31, 2005.
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The following table summarizes the Company's contractual obligations, commercial commitments and expected cash requirements for interest at December 31, 2004. Additional information related to these obligations can be found in Notes K, L, M, N and T to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
Contractual Obligations at December 31, 2004 |
Payments Due by Year |
|
||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
In millions |
2005 |
2006 |
2007 |
2008 |
2009 |
2010 and beyond |
Total |
|||||||||||||||
Long-term debtcurrent and noncurrent (1) | $ | 861 | $ | 1,480 | $ | 1,362 | $ | 587 | $ | 1,300 | $ | 6,900 | $ | 12,490 | ||||||||
Deferred income tax liabilitiesnoncurrent (2) | | | | | | 1,301 | 1,301 | |||||||||||||||
Pension and other postretirement benefits | 383 | 440 | 566 | 680 | 537 | 1,541 | 4,147 | |||||||||||||||
Other noncurrent obligations (3) | 274 | 192 | 178 | 123 | 82 | 3,902 | 4,751 | |||||||||||||||
Other contractual obligations: | ||||||||||||||||||||||
Minimum operating lease commitments | 293 | 218 | 148 | 130 | 119 | 218 | 1,126 | |||||||||||||||
Purchase commitmentstake or pay and throughput obligations |
2,120 | 1,966 | 1,695 | 1,482 | 1,288 | 5,781 | 14,332 | |||||||||||||||
Purchase commitmentsother (4) | 197 | 52 | 44 | 39 | 10 | 103 | 445 | |||||||||||||||
Expected cash requirements for interest | 735 | 699 | 634 | 566 | 521 | 5,306 | 8,461 | |||||||||||||||
Total | $ | 4,863 | $ | 5,047 | $ | 4,627 | $ | 3,607 | $ | 3,857 | $ | 25,052 | $ | 47,053 | ||||||||
The Company also had outstanding guarantees at March 31, 2005. Additional information related to these guarantees can be found in the "Guarantees" table provided in Note G to the Consolidated Financial Statements.
Dividends
On April 29, 2005, the Company paid a quarterly dividend of $0.335 per share to stockholders of record on March 31, 2005. Since 1912, the Company has paid a cash dividend every quarter and, in each instance, Dow has maintained or increased the amount of the dividend, adjusted for stock splits. During that 93-year period, Dow has increased the amount of the quarterly dividend 45 times (approximately 12 percent of the time) and maintained the amount of the quarterly dividend approximately 88 percent of the time.
OTHER MATTERS
Accounting Changes
See Note B to the Consolidated Financial Statements for a discussion of accounting changes and recently issued accounting pronouncements.
Critical Accounting Policies
The preparation of financial statements and related disclosures in conformity with accounting principles generally accepted in the United States of America ("GAAP") requires management to make judgments, assumptions and estimates that affect the amounts reported in the consolidated financial statements and accompanying notes. Note A to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004 describes the significant accounting policies and methods used in the preparation of the consolidated financial statements. Following are the Company's critical accounting policies impacted by judgments, assumptions and estimates:
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Litigation
The Company is subject to legal proceedings and claims arising out of the normal course of business. The Company routinely assesses the likelihood of any adverse judgments or outcomes to these matters, as well as ranges of probable losses. A determination of the amount of the reserves required, if any, for these contingencies is made after thoughtful analysis of each known issue and an actuarial analysis of historical claims experience for incurred but not reported matters. Dow has an active risk management program consisting of numerous insurance policies secured from many carriers. These policies provide coverage that is utilized to minimize the impact, if any, of the legal proceedings. The required reserves may change in the future due to new developments in each matter. For further discussion, see Note G to the Consolidated Financial Statements.
Asbestos-Related Matters of Union Carbide Corporation
Union Carbide Corporation ("Union Carbide"), a wholly owned subsidiary of the Company, and a former Union Carbide subsidiary, Amchem Products, Inc. ("Amchem"), are and have been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. Based on a study completed by Analysis, Research & Planning Corporation ("ARPC") in January 2003, Union Carbide increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Union Carbide also increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion at December 31, 2002.
In November 2004, Union Carbide requested ARPC to review Union Carbide's historical asbestos claim and resolution activity and determine the appropriateness of updating its January 2003 study. In January 2005, ARPC provided Union Carbide with a report summarizing the results of its study.
Based on ARPC's January 2003 and January 2005 studies, Union Carbide's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, Union Carbide's management determined that no change to the accrual was required at December 31, 2004. Furthermore, based on the low end of the range in the January 2005 study, Union Carbide's recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against Union Carbide and Amchem into 2019.
At each balance sheet date, Union Carbide compares current asbestos claim and resolution activity to the assumptions used in the most recent ARPC study to determine whether the accrual continues to be appropriate. Based on Union Carbide's review of 2005 activity, Union Carbide determined that no change to the accrual was required at March 31, 2005.
Union Carbide's asbestos-related liability for pending and future claims was $1.6 billion at March 31, 2005 and December 31, 2004. Union Carbide's receivable for insurance recoveries related to its asbestos liability was $636 million at March 31, 2005 and $712 million at December 31, 2004. In addition, Union Carbide had receivables for insurance recoveries of $500 million at March 31, 2005 and $491 million at December 31, 2004, for defense and resolution costs.
The amounts recorded by Union Carbide for the asbestos-related liability and related insurance receivable were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries for Union Carbide to be higher or lower than those projected or those recorded.
For additional information, see Asbestos-Related Matters of Union Carbide Corporation in Management's Discussion and Analysis of Financial Condition and Results of Operations and Note G to the Consolidated Financial Statements.
Environmental Matters
The Company determines the costs of environmental remediation of its facilities and formerly owned facilities based on evaluations of current law and existing technologies. Inherent uncertainties exist in such evaluations primarily due to unknown conditions, changing governmental regulations and legal standards regarding liability, and evolving technologies. The recorded liabilities are adjusted periodically as remediation efforts progress, or as additional technical or legal information becomes available. In the case of landfills and other active waste management facilities, Dow recognizes the costs over the useful life of the facility. The Company had accrued obligations of $380 million at December 31, 2004, for environmental remediation and restoration costs, including $45 million for the remediation of Superfund sites. At March 31, 2005, the Company had accrued obligations of $381 million for environmental remediation and restoration costs, including $43 million for the remediation of Superfund sites. This is management's
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best estimate of the costs for remediation and restoration with respect to environmental matters for which the Company has accrued liabilities, although the ultimate cost with respect to these particular matters could range up to twice that amount. For further discussion, see Note G to the Consolidated Financial Statements in this filing and Environmental Matters in Management's Discussion and Analysis of Financial Condition and Results of Operation in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
Pension and Other Postretirement Benefits
The amounts recognized in the consolidated financial statements related to pension and other postretirement benefits are determined from actuarial valuations. Inherent in these valuations are assumptions including expected return on plan assets, discount rates at which the liabilities could be settled at December 31, 2004, rate of increase in future compensation levels, mortality rates and health care cost trend rates. These assumptions are updated annually and are disclosed in Note M to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004. In accordance with GAAP, actual results that differ from the assumptions are accumulated and amortized over future periods and, therefore, affect expense recognized and obligations recorded in future periods. The U.S. pension plans represent approximately 75 percent of the Company's pension plan assets and obligations. The information that follows relates to the U.S. plans only; a similar approach is used for the Company's non-U.S. plans.
The Company determined the expected long-term rate of return on assets by performing a bottom-up analysis of historical and expected returns based on the strategic asset allocation approved by the Finance Committee of the Board of Directors and the underlying return fundamentals of each asset class. The Company's historical experience with the pension fund asset performance and comparisons to expected returns of peer companies with similar fund assets are also considered. The long-term rate of return assumption used for determining net periodic pension expense for 2004 was 9 percent. This assumption was reduced to 8.75 percent for determining 2005 net periodic pension expense. The Company's historical actual return averaged 11 percent for the ten-year period ended December 31, 2004. The actual rate of return in 2004 was 12 percent. Future actual pension expense will depend on future investment performance, changes in future discount rates and various other factors related to the population of participants in the Company's pension plans. A 25 basis point adjustment in the long-term return on assets assumption would change total pension expense for 2005 by approximately $24 million.
The discount rate utilized for determining future pension obligations of the principal U.S. qualified plans is based on a broad-based index of high quality bonds receiving an AA- or better rating by a recognized rating agency and matched to the future expected cash flows by half-year periods by plan. The resulting discount rate decreased from 6.25 percent at December 31, 2003, to 5.875 percent at December 31, 2004. A 25 basis point adjustment in the discount rate assumption would change total pension expense for 2005 by approximately $26 million, with an immaterial change to other postretirement benefit expense due to defined dollar limits (caps).
The value of the principal U.S. qualified plan assets increased from $8.6 billion at December 31, 2003, to $9.2 billion at December 31, 2004. The impact of favorable investment performance was reduced by the decline in the assumed discount rate, resulting in an increase of $162 million in the funded status shortfall from December 31, 2003 to December 31, 2004.
For 2005, the Company maintained its assumption for the long-term rate of increase in compensation levels for the principal U.S. qualified plans of 4.5 percent. Since 2002, the Company has used a generation mortality table to determine the duration of its pension and other postretirement obligation.
The following discussion relates to all of the Company's pension and other postretirement benefit plans.
The Company bases the determination of pension expense or income on a market-related valuation of plan assets, which reduces year-to-year volatility. This market-related valuation recognizes investment gains or losses over a five-year period from the year in which they occur. Investment gains or losses for this purpose represent the difference between the expected return calculated using the market-related value of plan assets and the actual return based on the market value of plan assets. Since the market-related value of plan assets recognizes gains or losses over a five-year period, the future value of plan assets will be impacted when previously deferred gains or losses are recorded. Over the life of the plan, both gains and losses have been recognized and amortized. For the year ended December 31, 2004, net losses of $870 million remain to be recognized by the qualified plans in the calculation of the market-related value of plan assets. These net losses will result in increases in future pension expense as they are recognized in the market-related value of assets. The increase or decrease in the market-related value of assets due to the recognition of prior gains and losses is presented in the following table:
28
|
Increase (Decrease) in Market-Related Asset Value Due to Recognition of Prior Asset Gains and Losses In millions |
|||||
---|---|---|---|---|---|---|
2005 | $ | (698 | ) | |||
2006 | (327 | ) | ||||
2007 | 139 | |||||
2008 | 16 | |||||
Total | $ | (870 | ) | |||
Based on the revised pension assumptions and changes in the market-related value of assets due to the recognition of prior asset gains and losses, the Company expects to record approximately $110 million of incremental expense for all pension and other postretirement benefits in 2005. The Company also expects to make contributions of $300 million to its pension plans in 2005.
For additional information, see Note H to the Consolidated Financial Statements.
Income Taxes
Deferred tax assets and liabilities are determined based on temporary differences between the financial reporting and tax bases of assets and liabilities, applying enacted tax rates expected to be in effect for the year in which the differences are expected to reverse. Based on the evaluation of available evidence, both positive and negative, the Company recognizes future tax benefits, such as net operating loss carryforwards and tax credit carryforwards, to the extent that realizing these benefits is considered to be more likely than not.
At March 31, 2005, the Company had a net deferred tax asset balance of $2.9 billion ($3.2 billion at December 31, 2004), after valuation allowances of $192 million ($165 million at December 31, 2004).
In evaluating the ability to realize the deferred tax assets, the Company relies principally on forecasted taxable income using historical and projected future operating results, the reversal of existing temporary differences and the availability of tax planning strategies.
At December 31, 2004, the Company had deferred tax assets for tax loss and tax credit carryforwards of $2.5 billion, $133 million of which is subject to expiration in the years 2005-2009. In order to realize these deferred tax assets for tax loss and tax credit carryforwards, the Company needs taxable income of approximately $6 billion across multiple jurisdictions. The taxable income needed to realize the deferred tax assets for tax loss and tax credit carryforwards that are subject to expiration between 2005-2009 is approximately $459 million.
The Company accrues for tax contingencies when it is probable that a liability to a taxing authority has been incurred and the amount of the contingency can be reasonably estimated, based on past experience. The tax contingency reserve is adjusted for changes in circumstances and additional uncertainties, such as significant amendments to existing tax law. At March 31, 2005, the Company had a tax contingency reserve for both domestic and foreign issues of $760 million ($748 million at December 31, 2004).
For additional information, see Note T to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
Asbestos-Related Matters of Union Carbide Corporation
Introduction
Union Carbide Corporation ("Union Carbide"), a wholly owned subsidiary of the Company, is and has been involved in a large number of asbestos-related suits filed primarily in state courts during the past three decades. These suits principally allege personal injury resulting from exposure to asbestos-containing products and frequently seek both actual and punitive damages. The alleged claims primarily relate to products that Union Carbide sold in the past, alleged exposure to asbestos-containing products located on Union Carbide's premises, and Union Carbide's responsibility for asbestos suits filed against a former Union Carbide subsidiary, Amchem Products, Inc. ("Amchem"). In many cases, plaintiffs are unable to demonstrate that they have suffered any compensable loss as a result of such exposure, or that injuries incurred in fact resulted from exposure to Union Carbide's products.
Influenced by the bankruptcy filings of numerous defendants in asbestos-related litigation and the prospects of various forms of state and national legislative reform, the rate at which plaintiffs filed asbestos-related suits against various companies, including Union Carbide and Amchem, increased in 2001, 2002 and the first half of 2003. Since then, the rate of filing has significantly abated. Union Carbide expects more asbestos-related suits to be filed against Union Carbide and Amchem in the future, and will aggressively defend or reasonably resolve, as appropriate, both pending and future claims.
29
The table below provides information regarding asbestos-related claims filed against Union Carbide and Amchem for the three months ended March 31, 2005 and 2004:
|
2005 |
2004 |
|||
---|---|---|---|---|---|
Claims unresolved at January 1 | 203,416 | 193,891 | |||
Claims filed | 10,084 | 12,034 | |||
Claims settled, dismissed or otherwise resolved | (14,818 | ) | (7,688 | ) | |
Claims unresolved at March 31 | 198,682 | 198,237 | |||
Claimants with claims against both Union Carbide and Amchem | 68,278 | 68,198 | |||
Individual claimants at March 31 | 130,404 | 130,039 | |||
A review of a representative sample of cases outstanding at December 31, 2004 showed that in more than 98 percent of the cases filed against Union Carbide and Amchem, no specific amount of damages is alleged or, if an amount is alleged, it merely represents jurisdictional amounts or amounts to be proven at trial. This percentage increased with the more recently filed cases included in the review. Even in those situations where specific damages are alleged, the claims frequently seek the same amount of damages, irrespective of the disease or injury. Plaintiffs' lawyers often sue dozens or even hundreds of defendants in individual lawsuits on behalf of hundreds or even thousands of claimants. As a result, even when specific damages are alleged with respect to a specific disease or injury, those damages are not expressly identified as to Union Carbide, Amchem or any other particular defendant. In fact, there are no personal injury cases in which only Union Carbide and/or Amchem are the sole named defendants. For these reasons and based upon Union Carbide's litigation and settlement experience, Union Carbide does not consider the damages alleged against Union Carbide and Amchem to be a meaningful factor in its determination of any potential asbestos liability.
Estimating the Liability
Through the third quarter of 2002, Union Carbide had concluded it was not possible to estimate its cost of disposing of asbestos-related claims that might be filed against Union Carbide and Amchem in the future due to a number of reasons. During the third and fourth quarters of 2002, Union Carbide worked with Analysis, Research & Planning Corporation ("ARPC"), a consulting firm with broad experience in estimating resolution costs associated with mass tort litigation, including asbestos, to explore whether it would be possible to estimate the cost of disposing of pending and future asbestos-related claims that have been, and could reasonably be expected to be, filed against Union Carbide and Amchem. ARPC concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against Union Carbide and Amchem because of various uncertainties associated with the litigation of those claims. Despite its inability to estimate the full range of the cost of resolving future asbestos-related claims, ARPC advised Union Carbide that it would be possible to determine an estimate of a reasonable forecast of the cost of resolving pending and future asbestos-related claims likely to face Union Carbide and Amchem if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:
Based on the resulting study completed by ARPC in January 2003, Union Carbide increased its December 31, 2002 asbestos-related liability for pending and future claims for the 15-year period ending in 2017 to $2.2 billion, excluding future defense and processing costs. Approximately 28 percent of the recorded liability related to pending claims and approximately 72 percent related to future claims.
In November 2003, Union Carbide requested ARPC to review Union Carbide's asbestos claim and resolution activity during 2003 and determine the appropriateness of updating the study. In response to that request, ARPC reviewed and analyzed data through November 25, 2003 to determine the number of asbestos-related filings and costs associated with 2003 activity. In January 2004, ARPC stated that an update at that time would not provide a more likely estimate of future events than that reflected in its study of the previous year and, therefore, the estimate in that study remained applicable. Based on Union Carbide's own review of the asbestos claim and resolution activity and ARPC's response, Union Carbide determined that no change to the accrual was required at December 31, 2003.
30
In November 2004, Union Carbide again requested ARPC to review Union Carbide's historical asbestos claim and resolution activity and determine the appropriateness of updating the January 2003 study. In response to this request, ARPC reviewed and analyzed data through November 14, 2004, and again concluded that it was not possible to estimate the full range of the cost of resolving future asbestos-related claims against Union Carbide and Amchem because of various uncertainties associated with the litigation of those claims. ARPC did advise Union Carbide, however, that it was reasonable and feasible to construct a new estimate of the cost to Union Carbide of resolving current and future asbestos-related claims using the same two widely used forecasting methodologies used by ARPC in its January 2003 study, if certain assumptions were made. As a result, the following assumptions were made and then used by ARPC:
The resulting study completed by ARPC in January 2005 stated that the undiscounted cost to Union Carbide of resolving pending and future asbestos-related claims against Union Carbide and Amchem, excluding future defense and processing costs, through 2017 was estimated to be between approximately $1.5 billion and $2.0 billion, depending on which of two accepted methodologies was used. At December 31, 2004, Union Carbide's recorded asbestos-related liability for pending and future claims was $1.6 billion. Based on the low end of the range in the January 2005 study, Union Carbide's recorded asbestos-related liability for pending and future claims at December 31, 2004 would be sufficient to resolve asbestos-related claims against Union Carbide and Amchem into 2019. As in its January 2003 study, ARPC did provide estimates for a longer period of time in its January 2005 study, but also reaffirmed its prior advice that forecasts for shorter periods of time are more accurate than those for longer periods of time.
Based on ARPC's January 2003 and January 2005 studies, Union Carbide's recent asbestos litigation experience, and the uncertainties surrounding asbestos litigation and legislative reform efforts, Union Carbide's management determined that no change to the accrual was required at December 31, 2004.
At each balance sheet date, Union Carbide compares current asbestos claim and resolution activity to the assumptions in the most recent ARPC study to determine whether the accrual continues to be appropriate. Based on Union Carbide's review of 2005 activity, Union Carbide determined that no change to the accrual was required at March 31, 2005.
Union Carbide's asbestos-related liability for pending and future claims was $1.6 billion at March 31, 2005 and December 31, 2004. At March 31, 2005, approximately 38 percent of the recorded liability related to pending claims and approximately 62 percent related to future claims. At December 31, 2004, approximately 37 percent of the recorded liability related to pending claims and approximately 63 percent related to future claims.
Defense and Resolution Costs
The following table provides information regarding defense and resolution costs related to asbestos-related claims filed against Union Carbide and Amchem:
Defense and Resolution Costs at March 31 In millions |
2005 |
2004 |
||||
---|---|---|---|---|---|---|
Defense costs for the period | $ | 18 | $ | 24 | ||
Aggregate defense costs to date | 362 | 282 | ||||
Resolution costs for the period | 67 | 59 | ||||
Aggregate resolution costs to date | 993 | 685 | ||||
The average resolution payment per asbestos claimant and the rate of new claim filings has fluctuated both up and down since the beginning of 2001. Union Carbide's management expects such fluctuations to continue in the future based upon the number and type of claims settled in a particular period, the jurisdictions in which such claims arose, and the extent to which any proposed legislative reform related to asbestos litigation is being considered.
31
Insurance Receivables
At December 31, 2002, Union Carbide increased the receivable for insurance recoveries related to its asbestos liability to $1.35 billion, substantially exhausting its asbestos product liability coverage. Combined with the previously mentioned increase in the asbestos-related liability at December 31, 2002, this resulted in a net charge to Union Carbide's income statement of $828 million, $522 million on an after-tax basis, in the fourth quarter of 2002.
The insurance receivable related to the asbestos liability was determined by Union Carbide after a thorough review of applicable insurance policies and the 1985 Wellington Agreement, to which Union Carbide and many of its liability insurers are signatory parties, as well as other insurance settlements, with due consideration given to applicable deductibles, retentions and policy limits, and taking into account the solvency and historical payment experience of various insurance carriers.
Union Carbide's receivable for insurance recoveries related to its asbestos liability was $636 million at March 31, 2005 and $712 million at December 31, 2004. At March 31, 2005, $463 million ($464 million at December 31, 2004) of the receivable for insurance recoveries was related to insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place regarding their asbestos-related insurance coverage.
In addition, Union Carbide had receivables for defense and resolution costs submitted to insurance carriers for reimbursement as follows:
Receivables for Costs Submitted to Insurance Carriers In millions |
March 31, 2005 |
December 31, 2004 |
||||
---|---|---|---|---|---|---|
Receivables for defense costs | $ | 90 | $ | 85 | ||
Receivables for resolution costs | 410 | 406 | ||||
Total | $ | 500 | $ | 491 | ||
Union Carbide's insurance policies generally provide coverage for asbestos liability costs, including coverage for both resolution and defense costs. As previously noted, Union Carbide increased its receivable for insurance recoveries related to its asbestos liability at December 31, 2002, thereby recording the full favorable income statement impact of its insurance coverage in 2002. Accordingly, defense and resolution costs recovered from insurers reduce Union Carbide's insurance receivable. Prior to increasing the insurance receivable related to the asbestos liability at December 31, 2002, the impact on Union Carbide's results of operations for defense costs was the amount of those costs not covered by insurance. Since Union Carbide expenses defense costs as incurred, defense costs for asbestos-related litigation (net of insurance) have impacted, and will continue to impact, results of operations. The pretax impact for defense and resolution costs, net of insurance, was $18 million in the first quarter of 2005 and $25 million in the first quarter of 2004, and was reflected in "Cost of sales."
In September 2003, Union Carbide filed a comprehensive insurance coverage case in the Circuit Court for Kanawha County in Charleston, West Virginia, seeking to confirm its rights to insurance for various asbestos claims (the "West Virginia action"). Although Union Carbide already has settlements in place concerning coverage for asbestos claims with many of its insurers, including those covered by the 1985 Wellington Agreement, this lawsuit was filed against insurers that are not signatories to the Wellington Agreement and/or do not otherwise have agreements in place with Union Carbide regarding their asbestos-related insurance coverage. Union Carbide continues to believe that its recorded receivable for insurance recoveries from all insurance carriers is collectible. Union Carbide reached this conclusion after a further review of its insurance policies, with due consideration given to applicable deductibles, retentions and policy limits, after taking into account the solvency and historical payment experience of various insurance carriers; existing insurance settlements; and the advice of outside counsel with respect to the applicable insurance coverage law relating to the terms and conditions of its insurance policies. In early 2004, several of the defendant insurers in the West Virginia action filed a competing action in the Supreme Court of the State of New York, County of New York. As a result of motion practice, the West Virginia action was dismissed in August 2004 on the basis of forum non conveniens (i.e., West Virginia is an inconvenient location for the parties). The comprehensive insurance coverage litigation is now proceeding in the New York courts.
Summary
The amounts recorded by Union Carbide for the asbestos-related liability and related insurance receivable described above were based upon current, known facts. However, projecting future events, such as the number of new claims to be filed and/or received each year, the average cost of disposing of each such claim, coverage issues among insurers, and the continuing solvency of various insurance companies, as well as the numerous uncertainties surrounding asbestos litigation in the United States, could cause the actual costs and insurance recoveries for Union Carbide to be higher or lower than those projected or those recorded.
32
Because of the uncertainties described above, Union Carbide's management cannot estimate the full range of the cost of resolving pending and future asbestos-related claims facing Union Carbide and Amchem. Union Carbide's management believes that it is reasonably possible that the cost of disposing of Union Carbide's asbestos-related claims, including future defense costs, could have a material adverse impact on Union Carbide's results of operations and cash flows for a particular period and on the consolidated financial position of Union Carbide.
It is the opinion of Dow's management that it is reasonably possible that the cost of Union Carbide disposing of its asbestos-related claims, including future defense costs, could have a material adverse impact on the Company's results of operations and cash flows for a particular period and on the consolidated financial position of the Company.
33
The Dow Chemical Company and Subsidiaries
PART IFINANCIAL INFORMATION
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.
Dow's business operations give rise to market risk exposure due to changes in foreign exchange rates, interest rates, commodity prices and other market factors such as equity prices. To manage such risks effectively, the Company enters into hedging transactions, pursuant to established guidelines and policies, which enable it to mitigate the adverse effects of financial market risk. Derivatives used for this purpose are designated as hedges per SFAS No. 133, "Accounting for Derivative Instruments and Hedging Activities," where appropriate. A secondary objective is to add value by creating additional non-specific exposure within established limits and policies; derivatives used for this purpose are not designated as hedges per SFAS No. 133. The potential impact of creating such additional exposures is not material to the Company's results.
The global nature of Dow's business requires active participation in the foreign exchange markets. As a result of investments, production facilities and other operations on a global basis, the Company has assets, liabilities and cash flows in currencies other than the U.S. dollar. The primary objective of the Company's foreign exchange risk management is to optimize the U.S. dollar value of net assets and cash flows, keeping the adverse impact of currency movements to a minimum. To achieve this objective, the Company hedges on a net exposure basis using foreign currency forward contracts, over-the-counter option contracts, cross-currency swaps, and nonderivative instruments in foreign currencies. Main exposures are related to assets and liabilities denominated in the currencies of Europe, Asia Pacific and Canada; bonds denominated in foreign currenciesmainly the Euro and Japanese yen; and economic exposure derived from the risk that currency fluctuations could affect the U.S. dollar value of future cash flows. The majority of the foreign exchange exposure is related to European currencies and the Japanese yen.
The main objective of interest rate risk management is to reduce the total funding cost to the Company and to alter the interest rate exposure to the desired risk profile. Dow uses interest rate swaps, "swaptions," and exchange-traded instruments to accomplish this objective. The Company's primary exposure is to the U.S. dollar yield curve.
Dow has a portfolio of equity securities derived from its acquisition and divestiture activity. This exposure is managed in a manner consistent with the Company's market risk policies and procedures.
Inherent in Dow's business is exposure to price changes for several commodities. Some exposures can be hedged effectively through liquid tradable financial instruments. Cracker feedstocks and natural gas constitute the main commodity exposures. Over-the-counter and exchange traded instruments are used to hedge these risks when feasible.
Dow uses value at risk ("VAR"), stress testing and scenario analysis for risk measurement and control purposes. VAR estimates the potential gain or loss in fair market values, given a certain move in prices over a certain period of time, using specified confidence levels. On an ongoing basis, the Company estimates the maximum gain or loss that could arise in one day, given a two-standard-deviation movement in the respective price levels. These amounts are relatively insignificant in comparison to the size of the equity of the Company. The VAR methodology used by Dow is based primarily on the variance/covariance statistical model. The year-end VAR and average daily VAR for the aggregate of non-trading and trading positions for 2004 and 2003 are shown below:
Total Daily VAR at December 31* |
2004 |
2003 |
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
In millions |
||||||||||||
Year-end |
Average |
Year-end |
Average |
|||||||||
Foreign exchange | $ | 2 | $ | 2 | $ | 1 | $ | 2 | ||||
Interest rate | 80 | 87 | 109 | 108 | ||||||||
Equity exposures, net of hedges | 1 | 2 | 2 | 2 | ||||||||
Commodities | 26 | 29 | 12 | 14 | ||||||||
Since December 31, 2004, there have been no material changes in the Company's risk management policies. In the first quarter of 2005, the Company's daily VAR for the aggregate of non-trading and trading positions declined from a total year-end VAR of $109 million to a total of $87 million at March 31, 2005. The decline was primarily the result of a decline in the commodities VAR from a year-end VAR of $26 million to $7 million at March 31, 2005, due to changes in the Company's hedging strategies.
For further disclosure regarding market risk, see Note I to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
34
The Dow Chemical Company and Subsidiaries
PART IFINANCIAL INFORMATION
ITEM 4. CONTROLS AND PROCEDURES.
Evaluation of Disclosure Controls and Procedures
As of the end of the period covered by this Quarterly Report on Form 10-Q, the Company carried out an evaluation, under the supervision and with the participation of the Company's Disclosure Committee and the Company's management, including the Chief Executive Officer and the Chief Financial Officer, of the effectiveness of the design and operation of the Company's disclosure controls and procedures pursuant to paragraph (b) of Exchange Act Rules 13a-15 or 15d-15. Based upon that evaluation, the Chief Executive Officer and the Chief Financial Officer concluded that the Company's disclosure controls and procedures were effective.
Changes in Internal Control Over Financial Reporting
There were no changes in the Company's internal control over financial reporting identified in connection with the evaluation required by paragraph (d) of Exchange Act Rules 13a-15 or 15d-15 that was conducted during the last fiscal quarter that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting.
35
The Dow Chemical Company and Subsidiaries
PART IIOTHER INFORMATION
Asbestos-Related Matters of Union Carbide Corporation
No material developments regarding this matter occurred during the first quarter of 2005. For a summary of the history and current status of this matter, see Management's Discussion and Analysis of Financial Condition and Results of Operations, Asbestos-Related Matters of Union Carbide Corporation; and Note G to the Consolidated Financial Statements.
Environmental Matters
On July 8, 2003, the Michigan Department of Environmental Quality ("MDEQ") issued a Letter of Violation alleging that Dow AgroSciences LLC ("DAS"), an indirect wholly owned subsidiary of the Company, had violated certain provisions of its Renewable Operating Air Permit at its Harbor Beach, Michigan, facility. Pursuant to a Consent Order for which the public comment period ended on March 21, 2005, DAS has agreed to pay a settlement of $75,000.
ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS.
On August 3, 1999, the Board of Directors terminated its 1997 authorization which allowed the Company to repurchase shares of Dow common stock. Since that time, the only shares purchased by the Company are those shares received from employees and non-employee directors to pay taxes owed to the Company as a result of the exercise of stock options or the delivery of stock grants. For information regarding the Company's stock option plans, see Note O to the Consolidated Financial Statements in the Company's Annual Report on Form 10-K for the year ended December 31, 2004.
See the Exhibit Index on page 39 of this Quarterly Report on Form 10-Q for exhibits filed with this report or incorporated by reference.
36
The Dow Chemical Company and Subsidiaries
Trademark Listing
The following trademark of The Dow Chemical Company appears in this report:
METHOCEL
The following trademark of Ashland, Inc. appears in this report:
DERAKANE
The following trademarks of DuPont Dow Elastomers L.L.C. appear in this report:
ENGAGE, NORDEL, TYRIN
The following trademark of Hampshire Chemical Corp. appears in this report:
HAMPOSYL
The following trademark of Union Carbide Corporation appears in this report:
CELLOSIZE
37
The Dow Chemical Company and Subsidiaries
Signature
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
THE DOW CHEMICAL COMPANY Registrant |
||
Date: May 2, 2005 |
||
/s/ FRANK H. BROD Frank H. Brod Corporate Vice President and Controller |
38
The Dow Chemical Company and Subsidiaries
Exhibit Index
EXHIBIT NO. |
DESCRIPTION |
|
---|---|---|
10(n) | A copy of a resolution adopted by the Board of Directors of The Dow Chemical Company on May 5, 1971, and most recently amended on July 9, 1998, describing the employee compensation program for decelerating Directors, incorporated by reference to Exhibit 10(p) to The Dow Chemical Company Annual Report on Form 10-K for the year ended December 31, 1998; as amended, re-adopted in full and restated on March 21, 2003, incorporated by reference to Exhibit 10(n) to The Dow Chemical Company Quarterly Report on Form 10-Q for the quarter ended March 31, 2003; as amended, re-adopted in full and restated on February 10, 2005. | |
23 |
Analysis, Research & Planning Corporation's Consent. |
|
31(a) |
Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
31(b) |
Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
32(a) |
Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
32(b) |
Certification Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
39