UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549
FORM 10-K
ý | Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 | |
For the year ended December 31, 2002 |
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or |
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Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 |
Commission File Number 000-20537
WALTER INDUSTRIES, INC.
(Exact name of registrant as specified in its charter)
Delaware (State or other jurisdiction of incorporation or organization) |
13-3429953 (IRS Employer Identification No.) |
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4211 W. Boy Scout Boulevard Tampa, Florida (Address of principal executive offices) |
33607 (Zip Code) |
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Registrant's telephone number, including area code: (813) 871-4811 |
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Securities registered pursuant to Section 12(b) of the Act: |
Title of each class Common Stock, par value $.01 |
Name of exchange on which registered New York Stock Exchange |
Securities
registered pursuant to Section 12(g) of the Act:
NONE
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o
The aggregate market value of voting stock held by non-affiliates of the registrant, based on the closing price of the Common Stock on January 31, 2003 as reported by the New York Stock Exchange, was approximately $214.1 million.
Number of shares of common stock outstanding as of January 31, 2003: 44,317,573
Documents Incorporated by Reference
Applicable portions of the Proxy Statement for the 2003 Annual Meeting of Stockholders of the Company to be held April 24, 2003 are incorporated by reference in Part III of this Form 10-K.
Item 1. Description of Business
General
Walter Industries, Inc. ("the Company"), organized in 1987, is a diversified company which operates in five reportable segments: Homebuilding, Financing, Industrial Products, Carbon and Metals, and Natural Resources. Through these operating segments, the Company offers a diversified line of products and services including home construction and financing, ductile iron pressure pipe, aluminum foil and sheet products, furnace and foundry coke, chemicals and slag fiber, alloys and metals, petroleum coke distribution, refinery outsourcing services and coal and methane gas production and distribution.
During 2000, the Company changed its year end to December 31, resulting in a seven-month transition period ended December 31, 2000 ("the transition period"). The transition period results are shown in addition to results for the years ended December 31, 2002 and 2001 and the fiscal year ended May 31, 2000.
The Company makes its Annual Report on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K and amendments thereto available on its website at www.walterind.com without charge as soon as reasonably practicable after filing or furnishing them to the SEC. Additionally, the Company will also provide without charge, a copy of its Form 10-K to any shareholder by mail. Requests should be sent to Walter Industries Inc., Attention: Shareholder Relations, 4211 W. Boy Scout Boulevard, Tampa, Florida 33607.
The Company's industry segment information is included in Note 18 of "Notes to Consolidated Financial Statements" included herein.
During the year ended December 31, 2001, the Company realigned its segments. The Homebuilding and Financing segment was separated into two segments. The Homebuilding segment markets and supervises the construction of detached, single-family residential homes, primarily in the southern United States. The Financing segment provides mortgage financing and related products for such homes. Additionally, Sloss, previously included in the Industrial Products segment, was realigned with AIMCOR Carbon and AIMCOR Metals (previously the "Energy Services" segment) into the Carbon and Metals segment. Sloss primarily manufactures and markets foundry and furnace coke, which are used by foundries and blast furnaces in the production of iron and steel products.
All prior year information reflects these changes.
Homebuilding
Jim Walter Homes, Inc.
Jim Walter Homes, Inc. and its subsidiaries ("JWH"), headquartered in Tampa, Florida, markets and supervises the construction of detached, single-family residential homes, primarily in the southern United States where the weather permits year-round construction. JWH also provides mortgage financing on such homes. JWH historically has concentrated on the low to moderately priced segment of the housing market. Approximately 347,000 homes have been completed by JWH since its inception in 1946.
JWH's products consist of over 100 models of conventionally-built (stick-built) homes (ranging in size from approximately 720 to 2,880 square feet) and over 75 modular home models (ranging in size from 990 to 2,860 square feet).
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At December 31, 2002, JWH operated 108 branch offices located in 16 states and serving three additional adjoining states. During 2002, home sales in Texas represented 31% of JWH's net sales, North Carolina 20%, Mississippi 10%, Alabama and Florida 6% each. The remaining sales were spread throughout other southeastern states. Approximately 75% of the branch offices are owned, with the balance on leased land. Substantially all of these branch offices serve as "display parks" that are designed to allow customers to view actual models completed to the various stages of interior finish available.
Consummation of a building and instalment sale contract is subject to (i) executing a promissory note which is secured by a first lien on the land and the home to be built, except in the State of Texas, (ii) executing a mortgage, deed of trust, mechanic's lien contract or other security instrument, (iii) receiving a satisfactory title report, (iv) inspecting the land to determine that it is suitable for building and (v) obtaining required permits. Although the mortgage, deed of trust and similar security instrument constitute a first lien on the land and the home to be built, such security instruments are not insured by the Federal Housing Administration, guaranteed by the Department of Veterans Affairs or otherwise insured or guaranteed.
Historically, JWH did not own or acquire land for home construction purposes and was not a land developer. The actual construction of conventionally-built homes sold by JWH was performed on customer-owned land by local building sub-contractors with their own crews, pursuant to subcontracts executed in connection with each home. During 2001, JWH began implementing a strategy to grow its business through the planned construction of speculatively-built homes and subdivisions on land already owned by or to be purchased by the Company, in addition to its historical method of selling homes. Additional growth is also planned through expansion into the slightly higher-priced segment of the housing market represented by its Neatherlin Homes and Dream Homes subsidiaries.
JWH builds its conventionally-built homes "on site" after the customer has entered into a building contract. Each conventionally-built home is built of wood on concrete foundations or wood pilings and is completely finished on the outside. Conventionally-built homes are constructed to varying degrees of interior completion, depending on the buyer's election to purchase optional interior components, including the installation thereof. Optional interior components include plumbing and electrical materials, heating and air conditioning, wallboard, interior doors, interior trim and floor finishing. JWH's product line includes "shell" homes, which are completely finished on the outside, with the inside containing only rough floors, ceiling joists, partition studding and closet framing. The majority of JWH's customers select all interior options, thereby purchasing a home considered to be "90% complete," which generally excludes only landscaping and utility connections. Remaining units are sold at varying stages of interior finishing.
JWH, through its wholly-owned subsidiary Crestline Homes, Inc. ("CHI"), also manufactures and distributes modular homes. CHI manufactures modular (factory-built) homes in its Laurinburg, North Carolina facility, which are sold by a network of independent dealers, primarily in the southern United States.
The following chart shows the unit sales volume of JWH and the percent of homes sold by category (shell, various stages, 90% complete and modular) for the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000 and the fiscal year ended May 31, 2000.
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Percent of Unit Sales |
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Fiscal Period |
Units Built |
Shell |
Various Stages |
90% Complete |
Modular |
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Year ended December 31, 2002 | 4,267 | 6 | % | 11 | % | 67 | % | 16 | % | ||
Year ended December 31, 2001 | 4,021 | 6 | % | 11 | % | 65 | % | 18 | % | ||
Transition period ended December 31, 2000 | 2,488 | 7 | % | 9 | % | 63 | % | 21 | % | ||
Fiscal year ended May 31, 2000 | 4,396 | 7 | % | 9 | % | 69 | % | 15 | % |
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The following chart shows the inventory positions for both spec homes and subdivisions, as well as the units sold during the year:
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Spec Homes |
Subdivisions |
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2002 |
2001 |
2002 |
2001 |
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Lots owned as of December 31 | 56 | | 18 | | ||||
Homes under construction as of December 31 | 33 | 2 | 1 | | ||||
Finished homes, not sold as of December 31 | 14 | | 2 | | ||||
Homes sold during the year ended December 31 | 7 | 2 | 1 | |
During the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000 and the fiscal year ended May 31, 2000, the average net sales price of a home was $63,000, $59,100, $57,900 and $55,800, respectively.
The estimated backlog of homes to be constructed by JWH as of December 31, 2002 was $126.3 million, as compared to $110.9 million at December 31, 2001. The time to construct a home averages between twelve and thirteen weeks.
The majority of homes sold by JWH are purchased with financing provided by JWH. Qualified customers are offered fixed rate mortgages generally requiring no down payment and are secured by the home and the land on which it is situated. JWH does not charge closing costs, points, credit service fees or similar add-on charges and does not require private mortgage insurance. JWH offers credit terms for up to a maximum of 30 years, usually for 100% of the purchase price of the home. As of December 31, 2002, stated annual percentage rates for new mortgage instalment notes ranged between 7.5% and 10.5%.
Some customers who purchase and finance homes through JWH may not qualify for traditional mortgage financing. To qualify for financing, a potential customer generally must provide information concerning monthly income and employment history. If the customer owns the land on which the home is to be built, a legal description of the land and evidence of ownership is required. If the land is not owned outright, the purchase of the land and home can be financed through Walter Mortgage Company (see Financing, below). A customer's income and employment usually are verified through telephone conversations with the customer's employer and by examining pay stubs, W-2 forms or, if the customer is self-employed, income tax returns. An applicant generally must have a minimum of one year's continuous employment. Only a small percentage of secondary income (second jobs or part-time employment) is utilized in qualifying applicants. Ownership of land is verified by examining the title record. In addition, JWH's credit department obtains a credit report that includes, among other information, a point or grade credit score. Particular attention is paid to the credit information for the most recent two to three years. Attention is also given to the customer's total indebtedness and other monthly payments. The customer's credit standing is considered favorable if the employment history, income and credit report meet the aforementioned criteria. If a favorable report is obtained and the required monthly payment does not exceed 25% of the customer's monthly gross income, the application usually is approved and a building or instalment sale contract executed, a title report is ordered and, frequently, a survey of the property is made. Independent registered surveyors perform surveys when, in the opinion of JWH, additional information beyond examination of the title record is needed. Such additional information is primarily concerned with verification of legal description, ownership of land and existence of any encroachments.
JWH does not obtain appraisals or title insurance. Although consideration is given to the ratio of the amount financed to the estimated value of the home and land securing such amount, there is no explicit appraisal-based loan-to-value test. However, there is a requirement that the value of the lot on which the home is to be built, as estimated primarily on the basis of JWH's mortgage servicing employees' experience and knowledge, be at least equal to 10% of the cash selling price of the home, resulting in a maximum initial loan-to-value ratio of approximately 90%. Prior to occupancy of the new
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home, the buyer must complete utility hook-ups and any other components not purchased from JWH, arrange for the final building inspection and, if required, obtain a certificate of occupancy. The cost incurred by customers to complete a new home depends on the stage of completion of the home purchased and whether public water and sewer systems are available or wells and septic tanks must be installed. Such costs to complete the home could range from 5% to 20% of the sales price (based upon a 90% complete home), thereby further reducing the initial loan-to-value ratio.
Upon completion of construction of a new home to the agreed-upon percentage of completion, in the ordinary course of business, JWH sells the building and instalment sale contract, the note and the related mortgage, deed of trust or other security instrument to Mid-State Homes, Inc. ("MSH") pursuant to an agreement between JWH and MSH. Pursuant to the agreement with MSH, JWH performs loss mitigation services for MSH by administering the collection of delinquent payments, as well as managing foreclosures and the resale of foreclosed properties.
The single-family residential housing industry is highly competitive. JWH competes in each of its market areas with numerous homebuilders, ranging from regional and national firms to small local companies, on the basis of price, quality, design, finishing options and accessibility to financing. JWH also competes with manufactured and modular housing builders. JWH's strategy is to compete in a specific segment of the housing market by offering customers quality traditionally-built homes, at affordable prices, with favorable financing and no closing costs. Based on the most recent data available, Jim Walter Homes was the seventeenth largest builder of detached single-family homes in the United States.
Financing
Within the Financing Segment, both Mid-State Homes, Inc. and Walter Mortgage Company offer financing to homebuyers that is secured by mortgages and liens. The financing revenue generated by both MSH and WMC is recognized using the interest method, however, the legal instruments used by each company allow for different amounts to be charged to the customer and ultimately recognized as revenue. MSH services instalment notes originated by JWH, which state a maximum amount to be charged to the customer, and ultimately recognized as revenue, based on the contractual number of payments and dollar value of monthly payments, excluding late charges that may by levied. WMC offers mortgage loans that have fixed monthly payments and repayment terms similar to instalment notes, yet under laws governing mortgage loans, WMC has the ability to levy costs to protect WMC's collateral position upon default, such as attorney fees, inspections and late charges as allowed by state law. References to instalment notes or mortgage instalment notes include mortgage loans offered by WMC. Mortgage loans in the WMC portfolio, before allowances, were approximately $15.2 million and $0.6 million at December 31, 2002 and 2001, respectively.
Mid-State Homes, Inc.
MSH, headquartered in Tampa, Florida, was established in 1958 to purchase and service mortgage instalment notes generated by JWH. Currently, MSH funds its purchase of these mortgage instalment notes using various business trusts organized by it for that purpose. These business trusts acquire the mortgage instalment notes using the proceeds from borrowings secured by the notes. MSH owns, directly or indirectly, all of the beneficial interests in these trusts. Only the notes and MSH's beneficial interests in Trust IV and Trust VIII secure the borrowings of these trusts. These borrowings are non-recourse to the Company. (For additional information on the trusts and their related borrowings, see Notes 5 and 11 of "Notes to Consolidated Financial Statements.")
At December 31, 2002, MSH's portfolio was geographically distributed as follows: Texas (25.6%), Mississippi (14.3%), Alabama (9.1%) and Florida (8.4%). The remaining portfolio was spread primarily in other southeastern states.
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Walter Mortgage Company
Walter Mortgage Company ("WMC") was established in 2001 to provide home financing to customers of Jim Walter Homes and its affiliated homebuilding companies. Through WMC, homebuyers have the option of financing land along with their home purchase, including a traditional cash down payment in lieu of land equity. Existing homeowners also have the option of refinancing their mortgage with WMC. The Company believes WMC will be a key component in achieving the growth plans of the Homebuilding and Financing Segments. Since inception and as of December 31, 2002, 192 mortgages totaling approximately $15.6 million have been originated and funded through WMC. WMC recently initiated a program to buy seasoned mortgage loans in 2003 that meet the Company's strict underwriting criteria.
Other
Best Insurors, Inc. ("Best"), located in Tampa, Florida, is an agency that primarily places fire and extended insurance coverage soley for homeowners who finance through JWH or WMC. Cardem Insurance Company Ltd. ("Cardem"), located in Bermuda, primarily provides reinsurance of such insurance placed through Best and provides captive coverage for various company insurances, including workers' compensation for all significant subsidiaries except U.S. Pipe and Jim Walter Resources.
Industrial Products
United States Pipe and Foundry Company, Inc.
United States Pipe and Foundry Company, Inc. ("U.S. Pipe") manufactures and sells a broad line of ductile iron pressure pipe, fittings, valves and hydrants, and a wide variety of gray and ductile iron castings. Founded in 1899 and headquartered in Birmingham, Alabama, it is one of the nation's largest producers of ductile iron pressure pipe. In the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000, and the year ended May 31, 2000, net sales and revenues amounted to $457.2 million, $492.7 million, $310.9 million and $480.2 million, respectively.
U.S. Pipe manufactures and markets a complete line of ductile iron pipe ranging from 4" to 64" in diameter as well as equivalent metric sizes, in lengths up to 20 feet. In addition, U.S. Pipe produces and sells a full line of fittings, valves and hydrants of various configurations to meet municipal specifications.
Ductile iron pressure pipe is used primarily for drinking (potable) water distribution systems, small water system grids, reinforcing distribution systems (including looping grids and supply lines) and is used for major water and waste water transmission and collection systems.
The ductile iron pressure pipe industry is highly competitive, with a small number of manufacturers of ductile iron pressure pipe, fittings, valves and hydrants. Major competitors of U.S. Pipe include McWane, Inc., Griffin Ductile Iron Pipe Company and American Cast Iron Pipe Company.
Additional competition for ductile iron pressure pipe comes from pipe composed of other materials, such as polyvinylchloride (PVC), high density polyethylene (HDPE), concrete, fiberglass, reinforced plastic and steel. Although ductile iron pressure pipe is typically more expensive than competing forms of pipe, customers choose ductile iron for its quality, longevity, strength, ease of installation and lack of maintenance problems.
U.S. Pipe has a sales force that sells pipe products throughout the United States. The organization is divided into four geographic territories each managed by a regional sales manager. International orders are sold directly by U.S. Pipe sales personnel as well as an extensive number of representatives principally in Central and South America and the Middle East.
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U.S. Pipe products are sold primarily to contractors, water works distributors, municipalities, private utilities and other governmental agencies. A substantial percentage of ductile iron pressure pipe orders result from contracts that are bid by contractors or directly issued by municipalities or private utilities. An increasing portion of ductile iron pressure pipe sales is made through independent water works distributors. U.S. Pipe maintains numerous supply depots in leased space throughout the country, which are used as a source of pipe for start-up projects, to support ongoing projects and to aid in completing projects.
During 2002, U.S. Pipe implemented a new ERP System, revising the method of calculating order backlog. The estimated order backlog consists of pressure pipe, valves and hydrants, fittings and castings. Backlog calculated under the revised method at December 31, 2002 was $66 million, compared to $75 million at December 31, 2001. The ductile iron pipe business is generally sensitive to economic recession because of its partial dependence on the level of new construction activity and state, municipal and federal tax revenues to fund water projects. However, certain aspects of U.S. Pipe's operations have in the past helped to reduce the impact of downturns in new construction. First, U.S. Pipe's products have experienced a strong level of demand in the replacement market, in part driven by mandates from the Safe Drinking Water Act. U.S. Pipe believes that growth of the replacement market will accelerate as a result of anticipated major expenditures by government entities, such as the New York, Boston, Washington, D.C., Atlanta and Philadelphia municipalities, to rehabilitate aging or inadequate water transmission systems. U.S. Pipe believes that this represents a significant growth opportunity and that it is well positioned to take advantage of this opportunity. Second, U.S. Pipe's Burlington, New Jersey plant is adjacent to the northeastern market with its significant replacement potential and its operations in the south are located in areas of steady economic growth. The west coast, served by the Union City, California plant, has a critical shortage of water for many of the large metropolitan areas that will require major transmission pipelines in the future. Because freight costs for pipe are high, locations close to important markets lower transportation costs, thereby making U.S. Pipe's products more competitive. During 2002, approximately 20% of U.S. Pipe's sales were to one customer. Foreign sales accounted for approximately 4% of sales during the year.
JW Aluminum Company
Founded in 1980, JW Aluminum Company ("JW Aluminum") is headquartered in Mt. Holly, South Carolina and is a leading producer of fin stock (used in heating and air conditioning applications) and building sheet products. JW Aluminum's other foil and sheet products are used in a variety of applications such as lithoplate for newspapers and as a facer on foam insulation products. Aluminum sheet products are primarily used for general building applications such as siding, gutters, downspouts, roofing, mobile home siding and skirting, residential siding and window components. Products are marketed to original equipment manufacturers by a direct sales force. In the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000 and the year ended May 31, 2000, net sales and revenues amounted to $202.1 million, $193.0 million, $128.1 million and $221.6 million, respectively. Approximately 209 million pounds of aluminum products were sold during 2002: 52% foil products and 48% sheet products.
Other
The Industrial Products segment also includes foundry patterns and resin-coated sand products for the iron industry, tooling molds, custom machined components and cast iron products, principally municipal castings and fireplace tools and accessories.
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The Carbon and Metals segment consists of Applied Industrial Materials Corporation ("AIMCOR") and Sloss Industries Corporation ("Sloss"). AIMCOR consists of two divisions: the Carbon Group and the Metals Group. Through its Carbon Group, AIMCOR is a leading international provider of carbon products and value-added outsourcing services to the petroleum, steel, foundry, cement and aluminum industries. Through its Metals Group, AIMCOR is also a leading supplier of ferrosilicon in the southeastern United States. Sloss supplies carbon products to ductile iron pipe foundries, as well as to the domestic steel industry.
AIMCOR Carbon
In the years ended December 31, 2002 and 2001, the seven-month transition period ended December 31, 2000 and the year ended May 31, 2000, net sales and revenues for AIMCOR Carbon amounted to $347.3 million, $344.8 million, $190.8 million and $276.8 million, respectively.
AIMCOR Carbon markets petroleum coke ("petcoke") in three different quality types. Petcoke with a general specification for sulfur of less than 4% is used in the steel/foundry, chemical, cement, metallurgical or special fuel applications. AIMCOR Carbon personnel are responsible for the procurement, marketing and sale of this type of petcoke in addition to processing, storage, screening, blending and customized delivery. Petcoke with a general specification for sulfur of above 4% is sold primarily as a fuel to the cement industry and for utilities in the U.S. and worldwide market. AIMCOR Carbon personnel are also responsible for the procurement, marketing and sale of this type of petcoke. The third type, calcined petroleum coke is created through a heat-treating process, which drives moisture and gaseous materials from raw petroleum coke. Calcined petroleum coke is used as the main carbon source for anodes in aluminum smelting, and is also used in the titanium pigment, steel and foundry industries. AIMCOR markets and distributes raw petcoke for calcination and also markets and distributes the calcined petcoke supplied from calciners. The Carbon Group also performs (on a service contract basis) value-added services such as cutting, blending, inventory management, stock piling and removal of petcoke in the refinery, as well as handling, warehousing and distribution and shipping of petcoke from the refinery to a bulk terminal and ultimately to the end user.
The Carbon Group purchases petcoke primarily from oil refiners. Petcoke is a coal-like, high carbon by-product of the refining process. By combining and processing the petcoke produced by several refineries, AIMCOR is able to custom blend and market large quantities of consistent quality petcoke, thereby creating a more marketable product than an individual refiner could produce on its own. Petcoke is used in industrial furnaces, cement kilns, steel plants, foundries, paper mills, co-generation plants and home heating. AIMCOR is one of the largest suppliers to the worldwide petcoke market, shipping approximately 4.0 million metric tons of petcoke annually.
AIMCOR maintains relationships with all major United States oil refiners and has an in-depth knowledge of the end-user markets. In addition, through a joint venture relationship, AIMCOR also has established a relationship as sole supplier of raw petcoke and purchaser of refined calcined petcoke with a major Indian calciner, Rain Calcining Ltd. ("Rain") in which AIMCOR has a 5% equity interest. See Note 20 of "Notes to Consolidated Financial Statements."
AIMCOR markets petcoke through a combination of its internal sales force and its strategically located shipping terminals throughout the world. AIMCOR's principal shipping locations are located in Long Beach, California; Texas City, Texas; Rotterdam, the Netherlands; Ghent, Belgium; and Red Car, United Kingdom. AIMCOR's sales offices market petcoke through an international network of 13 offices located in ten countries, including the Netherlands, Germany, England, Japan, Mexico, Brazil, Belgium, Egypt, Australia, and the U.S. AIMCOR maintains direct relationships with end-users through its 22 person sales force (6 domestic, 16 international). This approach allows AIMCOR to evaluate the customer's needs and enables AIMCOR to develop the optimum petcoke quality that meets the customer's specifications. For the period ended December 31, 2002, approximately 38% of AIMCOR
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Carbon revenues represented sales by AIMCOR Carbon's foreign operations to foreign customers and approximately 42% of AIMCOR Carbon revenues represented sales from the U.S. to foreign customers.
AIMCOR Metals
AIMCOR's Metals Group is a leading manufacturer and marketer of ferrosilicon in the southeastern United States and is a producer and distributor of a variety of ferroalloys, metals, minerals and specialty materials used primarily as alloying agents, fluxing agents and/or performance improvement additives in steelmaking and metal casting production processes in North American foundry and steel industries. A ferroalloy is a refined combination of iron and one key element.
The Metals Group manufactures and markets ferrosilicon, ferrovanadium, ferromolybdenum, metallurgical process materials, fluorspar and various other ferroalloys on both an agency and trading basis. AIMCOR's ferrosilicon business is conducted through Tennessee Alloys Company, a joint venture between AIMCOR (75%) and Allegheny Technologies, Inc. (25%), a major specialty steel producer.
Sloss Industries
Sloss is a manufacturing operation, founded in 1918 and headquartered in Birmingham, Alabama, which has four major product lines: foundry coke, furnace coke, slag fiber and specialty chemicals. Foundry coke is marketed to ductile iron pipe plants and foundries producing castings, such as for the automotive and agricultural equipment industries. For the year ended December 31, 2002, approximately 60% of the foundry coke produced by Sloss was sold to U.S. Pipe. Furnace coke is sold primarily to the domestic steel industry for producing steel in blast furnaces. Slag fiber is an insulating fiber utilized principally as a raw material by acoustical ceiling tile manufacturers. Specialty chemical products are composed primarily of rubber additives, plastics additives, pharmaceutical raw materials, and nutraceutical components, as well as other custom manufactured products.
Natural Resources
Jim Walter Resources, Inc.
The operations of Jim Walter Resources, Inc. ("JWR") are conducted through its Mining Division, which mines and sells coal from three mines in Alabama, and its De-Gas Division, which extracts and sells methane gas from the coal seams owned or leased by JWR.
Mining Division
In the years ended December 31, 2002 and 2001 and the transition period ended December 31, 2000, Mining Division's net sales and revenues totaled $221.0 million, $197.8 million and $139.5 million, respectively. In the year ended May 31, 2000, Mining Division's net sales and revenues totaled $207.1 million.
The Mining Division, headquartered in Brookwood, Alabama, has approximately 7.0 million tons of rated annual coal production capacity from three mines located in west central Alabama between the cities of Birmingham and Tuscaloosa. The Mining Division extracts coal primarily from Alabama's Blue Creek and Mary Lee seams, which contain high-quality bituminous coal. Blue Creek coal offers high coking strength with low coking pressure, low sulfur and low-to-medium ash content with high BTU values and can be sold either as metallurgical coal, used to produce coke, or as compliance steam coal, used by electric utilities because it meets current environmental compliance specifications.
The majority of coal is mined using longwall extraction technology with development support from continuous miners. By replacing more traditional methods of underground mining with longwall technology, the Mining Division has achieved greater production efficiency, improved safety, higher coal recovery and lower production costs. The Mining Division currently operates three longwall mining
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systems for primary production and nine continuous miner sections for the development of mains and longwall panel entries. The Mining Division's normal operating plan is a longwall/continuous miner production ratio of approximately 80% / 20%.
Environmental expenditures imposed by laws relating to mining have been insignificant to date and no substantial expenditures are expected in the future. The Mining Division does not engage in any surface mining.
The Mining Division's coal is sold to a diversified base of domestic and foreign customers. In the United States, Alabama Power Company ("Alabama Power") is one of the division's major customers for low-sulfur steam coal. In January 1998, JWR entered into an agreement to supply coal to Alabama Power from January 1, 2000 to December 31, 2005. Under the agreement, Alabama Power agreed to purchase approximately 1.5 million tons of coal per year from JWR. In June 2001, the contract was amended to increase this tonnage to 1.8 million tons per year. The division's metallurgical coal is sold to customers in numerous markets throughout Europe, Latin America and the Middle East. Most metallurgical coal sales are made under supply contracts, negotiated in March through June of each year, for fixed prices that are typically one year in length. However, some sales, of both metallurgical and steam coal, are conducted in the spot market as dictated by available JWR supply and market demand.
De-Gas Division
The De-Gas Division, headquartered in Brookwood, Alabama, extracts and sells methane gas from the coal seams owned or leased by JWR, primarily through Black Warrior Methane Corp., an equal joint venture with El Paso Production Co., a subsidiary of El Paso Corp. ("El Paso").
The original motivation for the joint venture was to increase safety in JWR's Blue Creek mines by reducing methane gas concentrations with wells drilled in conjunction with the mining operations. There were 384 wells producing approximately 20 billion cubic feet per year (JWR's 50% interest is 10 billion cubic feet per year) as of December 2002. Approximately 35 additional wells are planned for development in 2003. The degasification operation, as originally expected, has improved mining operations and safety by reducing methane gas levels in the mines, and has developed into a profitable operation.
Seasonality
Certain of the businesses of the Company are subject to seasonal fluctuations to varying degrees. Sales for U.S. Pipe and JWH are usually their lowest in the winter months due to weather and the level of construction activity. Sales for JW Aluminum usually peak in the spring and early summer associated with the level of sales of fin stock product to heating and air conditioning manufacturers. The businesses of the Company may also be significantly influenced by the general economy and, in particular, interest rates, levels of construction activity and commodity prices.
Trade Names, Trademarks and Patents
The names of each of the Company's subsidiaries are well established in the respective markets served by them. Management believes that customer recognition of such trade names is of significant importance. The Company's subsidiaries have numerous patents and trademarks. Management does not believe, however, that any one such patent or trademark is material to the Company's individual segments or to the business as a whole.
Research and Development
Research activities conducted by each business are directed toward new products, improvement of existing products, development of new uses for existing products, process and systems development, and
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cost reduction efforts. Total research and development expenditures for all of the businesses in the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000 and the fiscal year ended May 31, 2000 were less than 1% of the Company's consolidated net sales and revenues.
Raw Materials
Substantially all of the raw materials needed for the operations of the Company and its subsidiaries are either purchased from domestic sources or produced by the Company and its subsidiaries. All materials used by the various businesses of the Company are available in quantities required to support their respective operations. Availability and the cost of raw materials may have a significant influence over the revenues and costs of the Company. Costs potentially having a significant influence on the Company include costs for building materials, scrap iron, scrap aluminum and petroleum coke. Changes in prices for petroleum coke (which generally fluctuate with solid fuel prices) and primary aluminum have a direct impact on the reported sales and costs of goods sold of AIMCOR Carbon and JW Aluminum, respectively. However, AIMCOR Carbon's gross profit and operating margins are generally more impacted by volumes sold, supply and demand, competition, how quickly sales prices can be adjusted for commodity cost changes, and other factors, than by the actual changes in the underlying commodity prices themselves. JW Aluminum's gross profit is not typically affected by changes in the purchase price of primary aluminum, which are passed-through directly to customer, which negates the impact of aluminum price fluctuations. While these factors also impact the other businesses of the Company, the affect on these subsidiaries is more pronounced because of the larger relative amount of their costs comprised of the underlying commodity cost.
Environmental
The Company and its subsidiaries are subject to a wide variety of laws and regulations concerning the protection of the environment, both with respect to the construction and operation of many of its plants, mines and other facilities, and with respect to remediating environmental conditions that may exist at its own and other properties. The Company believes that it and its subsidiaries are in substantial compliance with federal, state and local environmental laws and regulations. Expenditures charged to the statement of operations for compliance of ongoing operations and for remediation of environmental conditions arising from past operations in the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000 and for the fiscal year ended May 31, 2000 were approximately $5.8 million, $7.8 million, $3.9 million and $7.8 million, respectively. Because environmental laws and regulations continue to evolve, and because conditions giving rise to obligations and liabilities under environmental laws are in some circumstances not readily identifiable, it is difficult to forecast the amount of such future environmental expenditures or the effects of changing standards on future business operations. Consequently, the Company can give no assurance that such expenditures will not be material in the future. Capital expenditures for environmental requirements are anticipated to average approximately $3.0 million per year in the next five years.
U.S. Pipe has implemented an Administrative Consent Order ("ACO") for its Burlington, New Jersey plant that was required under the New Jersey Environmental Cleanup Responsibility Act (now known as the Industrial Site Recovery Act). The ACO required soil and ground water cleanup. U.S. Pipe has completed, and has received final approval on the soil cleanup required by the ACO. U.S. Pipe is continuing to address ground water issues at this site. Further remediation could be required. These remediation costs are expected to be minimal. Long term ground water monitoring will be required to verify natural attenuation. It is not known how long ground water monitoring will be required. Management does not believe any further cleanup costs will have a material adverse effect on the financial condition or results of operations of the Company and its subsidiaries.
11
The Federal Comprehensive Environmental Response, Compensation and Liability Act ("CERCLA"), generally imposes liability, which may be joint and several and is without regard to fault or the legality of waste generation or disposal, on certain classes of persons, including owners and operators of sites at which hazardous substances are released into the environment (or pose a threat of such release), persons that disposed or arranged for the disposal of hazardous substances at such sites, and persons who owned or operated such sites at the time of such disposal. CERCLA authorizes the Environmental Protection Agency ("EPA"), the States and, in some circumstances, private entities to take actions in response to public health or environmental threats and to seek to recover the costs they incur from the same classes of persons. Certain governmental authorities can also seek recovery for damages to natural resources. Currently, U.S. Pipe has been identified as a potentially responsible party ("PRP") by the EPA under CERCLA with respect to cleanup of hazardous substances at two sites to which wastes allegedly were transported or deposited. U.S. Pipe is among many PRPs at such sites and management believes the extent of U.S. Pipe's involvement, if any, to be minor in relation to that of other named PRPs, a significant number of which are substantial companies. An agreement has been reached with the EPA and a Consent Order, signed by U.S. Pipe and the EPA, has been submitted to a California federal court respecting one of the sites. Claims respecting that same site have now also been made by the State of California, but U.S. Pipe as a member of the same group of PRPs believes it has adequate first dollar insurance coverage covering the State's claims. With respect to the other site, U.S. Pipe has advised the EPA that, according to its records, U.S. Pipe does not believe it ever transported hazardous substances to the site in question, and no response has been received from the EPA.
Sloss Industries entered into a consent order in 1989 relative to a RCRA (Resource Conservation Recovery Act) compliance program mandated by EPA. An RFI (RCRA Facility Investigation) Work Plan was prepared which proposed investigative tasks to assess the presence/absence of contamination at the Sloss facility. The Work Plan was approved in 1994 and the Phase I investigations were conducted and completed between 1995 and 1999. Phase II investigations for the Chemical Plant/Coke Plant and Biological Treatment Facility and Sewers/Land Disposal Areas were performed in 2000 and 2001 and are substantively complete. An Interim Remedial Measure (IRM) Work Plan for the Chemical Plant groundwater, which has been presented to the EPA, will be implemented during 2003 and is expected to be completed in 2004. The RFI program, relative to monitoring requirements, will continue on a long-term basis, with remedial requirements declining annually because of the significant progress made by Sloss in the fourteen years since the Consent Order was signed. The United States Environmental Protection Agency, the Alabama Department of Environmental Management, and the Jefferson County Department of Health have alleged that Sloss has allowed discharges in excess of permitted limits and violated certain reporting requirements. These matters are currently under negotiation.
Although no assurances can be given that the Company's subsidiaries will not be required in the future to make material expenditures relating to these or other sites, management does not believe at this time that the cleanup costs, if any, associated with these or other sites will have a material adverse effect on the financial condition or results of operations of the Company and its subsidiaries.
Employees
As of December 31, 2002, the Company and its subsidiaries employed approximately 6,326 people, of whom 3,824 were hourly workers and 2,502 were salaried employees. Unions represented approximately 2,903 employees under collective bargaining agreements, of which approximately 1,022 were covered by one contract with the United Mine Workers of America, which expires on December 31, 2006.
On December 7, 2001, Sloss union employees initiated a work stoppage after joint efforts to establish a new labor agreement were unsuccessful. Sloss continued to operate the Coke plant at reduced levels until August 9, 2002, when a union agreement was reached. The work stoppage had no material impact on the financial performance of Sloss.
12
Item 2. Description of Property
The administrative headquarters and manufacturing facilities of the Company and its subsidiaries are summarized as follows:
|
|
|
Square Footage |
||||||
---|---|---|---|---|---|---|---|---|---|
Facility/Location |
Principal Products/Operations |
Land Acreage |
|||||||
Leased |
Owned |
||||||||
Corporate | |||||||||
Tampa, FL | Corporate headquarters | 60,200 | |||||||
Tampa, FL | Prior corporate headquarters, held for sale | 14 | 208,000 | ||||||
Homebuilding | |||||||||
Tampa, FL | Administrative headquarters | 27,200 | |||||||
Laurinburg, NC | Modular homes | 26 | 245,000 | ||||||
Financing | |||||||||
Tampa, FL | Administrative headquarters | 12,200 | |||||||
Richland Hills, TX | Administrative headquarters for Walter Mortgage Company | 6,000 | |||||||
Industrial Products | |||||||||
U. S. Pipe | |||||||||
Birmingham, AL | Administrative headquarters | 6 | 122,000 | ||||||
Bessemer, AL | Ductile iron pipe | 169 | 648,000 | ||||||
N. Birmingham, AL | Ductile iron pipe | 77 | 360,000 | ||||||
Union City, CA | Ductile iron pipe | 70 | 122,000 | ||||||
Burlington, NJ | Ductile iron pipe | 109 | 329,000 | ||||||
Chattanooga, TN | Fittings, valves & hydrants | 91 | 659,000 | ||||||
Anniston, AL | Gray & ductile iron castings | 21 | 240,000 | ||||||
JW Aluminum | |||||||||
Mt. Holly, SC | Rolled aluminum sheet & foil | 44 | 425,000 | ||||||
Vestal | |||||||||
Sweetwater, TN | Castings and fabricated steel | 50 | 219,000 | ||||||
Southern Precision | |||||||||
Irondale, AL | Patterns and molds | 20 | 124,000 | ||||||
Carbon and Metals | |||||||||
AIMCOR | |||||||||
Stamford, Connecticut | CarbonAdministrative headquarters | 13,250 | |||||||
Gulf Coast (Texas) | Petcoke | 153 | 5,800 | 67,000 | |||||
West Coast (California) | Petcoke | 31 | 71,000 | 386,000 | |||||
Aurora, IN | MPM blends and acid grade Fluorspar | 4 | 46,000 | ||||||
Bridgeport, AL | Ferrosilicon special, FeSi and High purity FeSi | 49 | 177,000 | ||||||
Pittsburgh, PA | MetalsAdministrative headquarters | 8,000 | |||||||
Billings, Montana | Petcoke sales | 10 | | | |||||
Manheim, Germany | Petcoke sales | | 400 | | |||||
London, England | Petcoke sales | | 3,400 | | |||||
Luxembourg | Closed facility | | 300 | | |||||
Rotterdam, Holland | Service Fees | 9 | 8,100 | | |||||
Mexico | Petcoke, Fluorspar | 5 | 53,400 | | |||||
Gent, Holland | Service Fees | 17 | | | |||||
Ottawa, Ontario, Canada | Ferrovanadium and Ferromolybdenum | 9 | | 29,700 |
13
Tuscaloosa, Alabama | Petcoke | 6 | | | |||||
Sloss | |||||||||
Birmingham, AL | Administrative headquarters | 12,000 | |||||||
Birmingham, AL | Furnace & foundry coke battery | 511 | 148,000 | ||||||
Birmingham, AL | Slag fiber | 5 | 63,000 | ||||||
Birmingham, AL | Closed facility | 3 | 53,000 | ||||||
Birmingham, AL | Chemical Pilot Plant | 2 | 10,000 | ||||||
Alexandria, IN | Closed facility | 33 | 112,000 | ||||||
Ariton, AL | Specialty chemicals | 53 | 7,000 | ||||||
Natural Resources | |||||||||
Brookwood, AL | Administrative headquarters | 42,000 | |||||||
Brookwood, AL | Central shop, supply center and training center | 128,000 | |||||||
Brookwood, AL | Real estate | 7,000 | |||||||
Brookwood, AL | Coal mines | 45,000 | 548,000 |
Recoverable coal reserves assigned to currently operating mines were estimated to be approximately 164 million tons as of December 31, 2002.
A summary of mineral reserves, as calculated by Natural Resources' Mine Planning and Engineering department, is as follows:
ESTIMATED RECOVERABLE(1) COAL RESERVES AS OF DECEMBER 31, 2002
(In Thousands of Tons)
|
|
|
|
|
|
Type (4) |
|
|
|
|
|
|
|
|
|
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Reserves(2) |
Classifications(3) |
Steam (S) or Metallur- gical (M) |
JWR's Interest |
Quality |
Production(6) |
||||||||||||||||||||||||
Mining Property |
||||||||||||||||||||||||||||||
Total (9) |
Assigned |
Unassigned |
Measured |
Indicated |
Owned |
Leased (5) |
Ash |
Sulf. |
BTU/lb |
2002 |
2001 |
2000T |
2000 |
|||||||||||||||||
No. 3 Mine (7) | | | | | | | | | | | | | | 131 | ||||||||||||||||
No. 4 Mine | 59,020 | 59,020 | | 54,236 | 4,784 | S/M | 6,150 | 52,870 | 10 | .83 | 14,000 | 2,817 | 2,537 | 1,245 | 2,255 | |||||||||||||||
No. 5 Mine | 6,369 | 6,369 | | 6,360 | 9 | S/M | 5,653 | 716 | 10 | .72 | 14,000 | 664 | 1,467 | 1,054 | 1,956 | |||||||||||||||
No. 7 Mine (7) | 98,921 | 98,921 | | 76,996 | 21,925 | S/M | 10,992 | 87,929 | 10 | .74 | 14,000 | 1,982 | 1,828 | 1,146 | 2,217 | |||||||||||||||
164,310 | 164,310 | | 137,592 | 26,718 | 22,795 | 141,515 | ||||||||||||||||||||||||
Bessie (8) | 658 | | 658 | 658 | | S/M | 658 | | | | | | ||||||||||||||||||
TOTAL | 164,968 | 164,310 | 658 | 138,250 | 26,718 | 23,453 | 141,515 | 5,463 | 5,832 | 3,445 | 6,559 | |||||||||||||||||||
14
Item 3. Legal Proceedings
See the section entitled "Environmental" in Management's Discussion and Analysis and Notes 10 and 16 of "Notes to Consolidated Financial Statements" included herein.
Item 4. Submission of Matters to a Vote of Security Holders
None.
Executive Officers of the Registrant
Set forth below is a list showing the names, ages and positions of the executive officers of the Company.
Name |
Age |
Office |
||
---|---|---|---|---|
Don DeFosset |
54 |
Chairman, President, Chief Executive Officer |
||
William F. Ohrt |
54 |
Executive Vice President, Chief Financial Officer |
||
Charles E. Cauthen |
44 |
Senior Vice President, Controller |
||
Victor Patrick |
45 |
Senior Vice President, General Counsel and Secretary |
||
Joseph J. Troy |
39 |
Senior Vice President; President of Mid-State Homes |
||
Larry E. Williams |
55 |
Senior Vice President, Human Resources |
||
Miles C. Dearden |
43 |
Vice President, Treasurer |
||
George R. Richmond |
52 |
President and Chief Operating Officer of Jim Walter Resources |
||
Gerard M. Sweeney |
40 |
President and Chief Executive Officer of AIMCOR |
||
Michael Roberts |
55 |
President of Jim Walter Homes |
||
Brad Kitterman |
43 |
President of U.S. Pipe |
Don DeFosset was appointed President and Chief Executive Officer on November 2, 2000 and elected a Director on November 6, 2000. He was appointed to the additional position as Chairman of the Board of Directors on March 1, 2002. He served as Executive Vice President and Chief Operating Officer of Dura Automotive Systems, Inc. from 1999 through October 2000. From 1996 to 1999, he was Executive Vice President and PresidentTruck Group of Navistar International Transportation Corporation. From 1993 to 1996, he was PresidentSafety Restraint Systems division of AlliedSignal, Inc. He is also a Director of Terex Corporation and Safelite Glass Corp.
William F. Ohrt was appointed Executive Vice President and Chief Financial Officer of the Company in January 2001. Prior thereto, he was Vice President and Chief Financial Officer of Dura Automotive Systems, Inc. from December 1999 through January 2001. From April 1998 to December 1999, he was Vice President and Chief Financial OfficerTruck Group of Navistar International Transportation Corporation. From May 1997 to April 1998, he was Vice President-Finance of ITT Automotive Electrical Systems. From February 1979 to May 1997, he held various financial positions within AlliedSignal, Inc., culminating with the position of Vice President-Finance of AlliedSignal Turbocharging Systems (December 1995 to May 1997).
Charles E. Cauthen was appointed Senior Vice President and Controller in November 2000. Prior thereto, he was Senior Vice President and Chief Financial OfficerConsumer Products Group, Bank of America, from October 1999 to November 2000. From October 1997 to October 1999, he was Senior Vice President and Chief Financial OfficerConsumer Finance Group, Bank of America. From
15
October 1992 to October 1997, he was Director-Strategic Planning and Corporate Development, Barnett Banks, Inc.
Victor Patrick was appointed Senior Vice President, General Counsel and Secretary of the Company in August 2002. Prior to joining the Company, he worked for Honeywell International from November 1994 to July 2002, most recently as Vice President, Secretary and Deputy General Counsel.
Joseph J. Troy was appointed President of Mid-State Homes in August 2001. Prior thereto, he was Senior Vice President and Treasurer of the Company in November 2000. He was Executive Vice President and Chief Financial Officer of Gold Standard Multimedia from February 2000 to November 2000. From March 1998 through February 2000, he was Vice President and Treasurer of the Company. Previously, he was employed by NationsBank as Senior Vice PresidentCorporate Finance (1993-1998).
Larry E. Williams was appointed Senior Vice President, Human Resources in November 2001. Previously, he was Senior Vice President/Human Resources for CoBank from 1989 to 2001.
Miles C. Dearden was appointed Vice President, Treasurer in April 2002. Previously, he was Assistant Treasurer in 2001. Prior to joining the Company, he worked for Bank of America from 1987 until 2001, most recently as a managing director for the bank's Healthcare Finance Group.
George R. Richmond was appointed President and Chief Operating Officer of Jim Walter Resources in June 1997. Previously, he served as Senior Vice President of Operations (since 1993) of Jim Walter Resources.
Gerard M. Sweeney was appointed President and Chief Executive Officer of AIMCOR in July 2000. Previously, he was President of AIMCOR's Carbon Group (June 2000), Vice President and General Manager of the Carbon Specialties Group (January 1998 to June 2000), Director and General Manager of the Calcined Specialties Group (January 1996 to January 1998).
Michael Roberts was appointed President of Jim Walter Homes in August 2001. From February 2001 to August 2001 he was Executive Vice President and Chief Operating Officer of Jim Walter Homes. From September 2000 to February 2001 he served as Executive Vice President. Previously, he was Senior Vice President of Field Operations with Jim Walter Homes (April 1998 to September 2000), Senior Vice President of Construction-Jim Walter Homes (August 1992 to April 1998), and Vice President of Construction since 1975.
Brad Kitterman was appointed President of U.S. Pipe in January 2003. Prior to joining the Company, from 1998 to 2002, he was President of the North American Utilities Division for Schlumberger Ltd., which specializes in providing oil and gas services. Prior thereto, he held various positions at Schlumberger since 1989.
16
Item 5. Market for the Registrant's Common Stock and Related Stockholder Matters
The Company's common stock (the "Common Stock") has been listed on the New York Stock Exchange under the trading symbol "WLT" since December 18, 1997. Previously, the Common Stock had been listed on the Nasdaq National Market ("WLTR") since October 11, 1995. The table below sets forth, for the fiscal periods indicated, the range of high and low closing sales prices of the Common Stock.
|
Year ended December 31, 2002 |
|||||
---|---|---|---|---|---|---|
|
High |
Low |
||||
1st Fiscal quarter | $ | 13.47 | $ | 8.80 | ||
2nd Fiscal quarter | 14.68 | 12.19 | ||||
3rd Fiscal quarter | 13.36 | 10.31 | ||||
4th Fiscal quarter | 12.17 | 9.24 |
|
Year ended December 31, 2001 |
|||||
---|---|---|---|---|---|---|
|
High |
Low |
||||
1st Fiscal quarter | $ | 9.53 | $ | 7.06 | ||
2nd Fiscal quarter | 13.08 | 8.75 | ||||
3rd Fiscal quarter | 14.30 | 7.70 | ||||
4th Fiscal quarter | 11.80 | 9.45 |
During the year ended December 31, 2002, the Company declared and paid to shareholders of record on February 20, May 15, August 15 and November 21 a dividend of $.03 per share on each of these dates. During the year ended December 31, 2001, the Company declared and paid to shareholders of record on May 16, August 15, and November 17, 2001, a dividend of $.03 per share on each of these dates. Additionally, the Company declared and paid a $.04 per share dividend to shareholders of record on February 15, 2001. The $.04 per share dividend reflected a one-time, non-recurring adjustment to the Company's regular dividend rate of $.03 per share because of a one-time dividend period of four months due to the change in fiscal year end. Covenants contained in certain of the debt instruments referred to in Note 11 of "Notes to Consolidated Financial Statements" may restrict the amount the Company can pay in cash dividends.
As of February 1, 2003, there were 229 shareholders of record of the Common Stock.
The following table sets forth certain information relating to our equity compensation plans as of December 31, 2002:
|
Number of Securities to be Issued upon Exercise of Outstanding Options, Warrants and Rights |
Weighted Average Exercise Price of Outstanding Options Warrants and Rights |
Number of Securities Remaining Available for Future Issuance |
|||||
---|---|---|---|---|---|---|---|---|
Equity compensation plans approved by Security holders: | ||||||||
2002 Long-term Incentive Award Plan | 32,000 | $ | 13.10 | 2,968,000 | ||||
1995 Long-term Incentive Stock Plan | 4,790,594 | $ | 11.79 | 663,086 | ||||
Equity compensation plans not approved by Security holders: | ||||||||
1996 Employee Stock Purchase Plan | | | 400,354 |
17
Item 6. Selected Financial Data
The following data, insofar as it relates to each of the fiscal years ended May 31, 1998 through 2000, the transition period ended December 31, 2000 and the years ended December 31, 2002 and 2001, has been derived from annual consolidated financial statements, including the consolidated balance sheets and the related consolidated statements of operations, changes in stockholders' equity and cash flows and the notes thereto. All of the information presented below should be read in conjunction with the Company's consolidated financial statements and the notes thereto, and the other information contained elsewhere in this report.
|
Year ended December 31, 2002 |
Year ended December 31, 2001 |
Transition period ended December 31, 2000 |
Years ended May 31, |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
2000 |
1999 |
1998 |
||||||||||||||||
|
(in thousands, except per share data) |
||||||||||||||||||
Net sales and revenues | $ | 1,943,233 | $ | 1,919,906 | $ | 1,187,915 | $ | 1,904,908 | $ | 1,900,107 | $ | 1,830,272 | |||||||
Income (loss) before extraordinary item and and cumulative effect of change in accounting principle | 73,425 | 43,250 | 3,186 | (111,003 | ) | 22,224 | 50,318 | ||||||||||||
Net income (loss) | (52,522 | ) | 43,250 | 3,186 | (111,003 | ) | 22,224 | 47,655 | |||||||||||
Basic income (loss) per share: | |||||||||||||||||||
Income (loss) before extraordinary item and cumulative effect of change in accounting principle | 1.66 | .96 | .07 | (2.28 | ) | .43 | .93 | ||||||||||||
Net income (loss) | (1.19 | ) | .96 | .07 | (2.28 | ) | .43 | .88 | |||||||||||
Number of shares used in calculation of basic income (loss) per share | 44,318 | 44,998 | 46,389 | 48,744 | 51,628 | 53,846 | |||||||||||||
Diluted income (loss) per share: | |||||||||||||||||||
Income (loss) before extraordinary item and cumulative effect of change in accounting principle | 1.64 | .95 | .07 | (2.28 | ) | .43 | .93 | ||||||||||||
Net income (loss) | (1.17 | ) | .95 | .07 | (2.28 | ) | .43 | .88 | |||||||||||
Number of shares used in calculation of diluted income (loss) per share | 44,726 | 45,293 | 46,454 | 48,744 | 51,745 | 54,383 | |||||||||||||
Gross capital expenditures | 79,028 | 76,874 | 49,555 | 81,995 | 83,057 | 107,553 | |||||||||||||
Net property, plant and equipment | 490,216 | 485,711 | 480,361 | 474,189 | 640,533 | 672,348 | |||||||||||||
Total assets | 3,205,224 | 3,334,096 | 3,359,479 | 3,467,620 | 3,655,205 | 3,861,966 | |||||||||||||
Senior debt: | |||||||||||||||||||
Mortgage-backed/asset-backed notes | 1,776,020 | 1,833,442 | 1,769,833 | 1,783,712 | 1,758,151 | 1,886,167 | |||||||||||||
Other senior debt | 308,900 | 308,500 | 411,500 | 495,400 | 555,200 | 595,250 | |||||||||||||
Quarterly cash dividend per common share | .03 | .03 | * | .03 | .03 | | |
18
Item 7. Management's Discussion and Analysis of Results of Operations and Financial Condition and
Item 7A. Quantitative and Qualitative Disclosures About Market Risk
CRITICAL ACCOUNTING POLICIES AND ESTIMATES
Management's discussion and analysis is based on, and should be read in conjunction with, the consolidated financial statements and notes thereto, particularly Note 18 of "Notes to Consolidated Financial Statements" which presents net sales and revenues and operating income by operating segment. The preparation of financial statements in accordance with generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported in these financial statements or disclosed in the related notes thereto. Management evaluates these estimates and assumptions on an ongoing basis, utilizing historical experience, consultation with experts and other methods considered reasonable in the particular circumstances. Nevertheless, actual results may differ significantly from management's estimates under different assumptions and conditions.
Management believes the following discussion addresses the Company's most critical accounting policies, which are those that are most important to the portrayal of the Company's financial condition and results and require management's most difficult, subjective and complex judgments, often as a result of the need to make estimates about the effect of matters that are inherently uncertain.
Revenue is generally recognized when products are shipped or services are provided to customers. Revenue from the construction and sale of a home is included in income upon completion of construction and legal transfer of ownership to the customer. Time charges are recognized using the interest method. Instalment note payoffs received in advance of scheduled maturity (prepayments) cause time charge income to increase due to the recognition of remaining unamortized discounts arising from the application of ABP 21 at the note's inception. Instalment notes are placed on non-accrual status when any portion of the principal or time charges is ninety days past due. When placed on non-accrual status, the related time charges receivable is reversed against time charges of the current period. Instalment notes are removed from non-accrual status when principal and time charges become current. Recoveries of advanced taxes and insurance related to instalment notes are recognized as income when collected. For the Company's methane gas operations, revenues are recognized when the gas has been transferred to the customers' pipeline, at which time transfer of title occurs. Revenue earned by shipping cargo by ocean vessel is recognized under international shipping standards as defined by Incoterms 2000, when title and risk of loss transfer to the customer. Given the diversity of the Company's businesses, many transactions have unique characteristics, which have to be analyzed on a case-by-case basis. This diversity of products and contracts can lead to variations in the timing of income recognition. However, most transactions are not individually significant, nor could they materially impact earnings.
Allowances for losses on instalment notes and trade and other accounts receivables are based, in large part, upon judgments and estimates of expected default rates on the pool of homogeneous instalment notes and specific identification of problem trade accounts and other receivables. Significantly weaker than anticipated economic conditions could impact customers' ability to pay or could impact the value of underlying collateral such that actual losses are greater than the amounts provided for in these allowances. See Notes 5 and 6 of "Notes to Consolidated Financial Statements."
The Company provides a range of benefits to its employees and retired employees, including pensions and postretirement healthcare. The Company records annual amounts relating to these plans based on calculations specified by generally accepted accounting principles, which include various actuarial assumptions such as discount rates (7.25%), assumed rates of return (9.25%), compensation increases (3.5%), turnover rates and healthcare cost trend rates (11.5% annual rate of increase in the per capita cost of covered healthcare benefits, decreasing gradually to 5% in 2008 and remaining level thereafter). The discount rate is based on a model portfolio of AA rated bonds with a maturity
19
matched to the estimated payouts of future pension benefits. The expected return on plan assets is based on the Company's expectation of the long-term average rate of return on assets in the pension funds, which was modeled based on the current and projected asset mix of the funds and considering the historical returns earned on the type of assets in the funds. The Company reviews its actuarial assumptions on an annual basis and makes modifications to the assumptions based on current rates and trends when appropriate. As required by U.S. GAAP, the effects of the modifications are amortized over future periods. Based on information provided by its independent actuaries and other relevant sources, the Company believes that the assumptions used are reasonable.
Assumed health care cost trend rates, discount rates, expected return on plan assets and salary increases have a significant effect on the amounts reported for the pension and health care plans. A one-percentage-point change in the trend rate for these assumptions would have the following effects (in thousands):
|
1-Percentage Point Increase |
1-Percentage Point Decrease |
||||||
---|---|---|---|---|---|---|---|---|
Health care cost trend: | ||||||||
Effect on total of service and interest cost components | $ | 3,829 | $ | (3,105 | ) | |||
Effect on postretirement benefit obligation | 25,184 | (20,535 | ) | |||||
Discount rate: | ||||||||
Effect on postretirement service and interest cost components | (148 | ) | 89 | |||||
Effect on postretirement benefit obligation | (24,023 | ) | 29,650 | |||||
Effect on current year postretirement expense | (814 | ) | 2,242 | |||||
Effect on pension service and interest cost components | (705 | ) | 851 | |||||
Effect on pension benefit obligation | (33,107 | ) | 40,763 | |||||
Effect on current year pension expense | (3,046 | ) | 3,744 | |||||
Expected return on plan assets: | ||||||||
Effect on current year pension expense | (2,161 | ) | 2,161 | |||||
Rate of compensation increase: | ||||||||
Effect on pension service and interest cost components | 1,440 | (1,177 | ) | |||||
Effect on pension benefit obligation | 10,490 | (8,640 | ) | |||||
Effect on current year pension expense | 2,201 | (1,802 | ) |
The Company also has significant liabilities for uninsured or partially insured employee-related liabilities, including workers compensation liabilities, miners' Black Lung benefit liabilities and liabilities for various life and health benefits. The recorded amounts of these liabilities are based on estimates of loss from individual claims and on estimates determined on an actuarial basis from historical experience. Workers compensation and Black Lung benefit liabilities are also affected by discount rates used. Changes in the frequency or severity of losses from historical experience, changes in discount rates or actual losses on individual claims that differ materially from estimated amounts could affect the recorded amount of these liabilities. A one-percentage-point increase in the discount rate on the discounted workers' compensation liability would decrease the liability by $2.4 million, while a one-percentage-point decrease in the discount rate would increase the liability by $0.8 million. A one-percentage-point increase in the discount rate on the discounted Black Lung liability would decrease the liability by $1.5 million, while a one-percentage-point decrease in the discount rate would increase the liability by $2.0 million.
Indefinite lived assets are reviewed annually for impairment. The fair value of each of the Company's reporting units was individually determined using valuation models reflecting the expected future cash flow projections related to each reporting unit, which were discounted using a risk-adjusted discount rate and adjusted for comparable industry earnings multiples. The Company's reporting units are similar, although not identical, to its reporting segments. This analysis indicated that the AIMCOR reporting units' carrying value, including its tax deductible goodwill, exceeded its fair value. The
20
Company then determined that the carrying value of the AIMCOR reporting units' goodwill exceeded the fair value of its goodwill by $201 million. This goodwill impairment resulted from a change in the profitability of the business since its acquisition due to increased competition and eroding industry margins.
The Company is involved in litigation, investigations, and claims arising out of the normal conduct of its business, including those relating to commercial transactions, as well as to environmental, health and safety matters. The Company estimates and accrues its liabilities resulting from such matters based on a variety of factors, including outstanding legal claims and proposed settlements; assessments by internal and external counsel of pending or threatened litigation; and assessments by environmental engineers and consultants of potential environmental liabilities and remediation costs. The Company believes it has adequately accrued for these potential liabilities; however facts and circumstances may change that could cause the actual liability to exceed the estimates, or that may require adjustments to the recorded liability balances in the future.
As discussed in Note 10 of "Notes to Consolidated Financial Statements," the Company is in dispute with the Internal Revenue Service (the "IRS") on a number of federal income tax issues. The Company believes that its tax filing positions have substantial merit and it intends to vigorously defend these positions. The Company has established reserves that it feels are sufficient to address claims, including related interest and penalties, where its defense may be unsuccessful or where a settlement of issues may be warranted. The amount of the reserve is based on an assessment by management of both the probability and extent of loss, in consultation with outside advisors, for each of the disputed issues involved. Since the issues involved are highly complex, are subject to the uncertainties of extensive litigation and/or administrative processes and may require an extended period of time to reach ultimate resolution, it is possible that management's estimate of this liability could change.
Installment notes receivable from the sale of JWH's homes are initially recorded at the discounted value of the future instalment note payments using an imputed interest rate in accordance with APB Opinion No. 21, "Interest on Receivables and Payables." The imputed interest rate used represents the estimated prevailing market rate of interest for credit of similar terms issued to customers with similar credit ratings to JWH's customers. The Company estimates this rate by adding a credit spread and a margin to cover costs and expected losses to a benchmark funding rate. This rate is periodically compared to rates charged by competitors and other lenders to customers of similar credit quality to validate that the methodology results in a market rate of interest. These estimates affect revenue recognition by impacting the allocation of income between the amount recognized from the construction of the home and the amount recognized over the life of the instalment note as time charge income. Variations in the estimated market rate of interest used to initially record instalment notes receivable could affect the timing of income recognition.
RESULTS OF OPERATIONS
Year Ended December 31, 2002 and 2001
Net sales and revenues for the year ended December 31, 2002 were $1.943 billion, an increase of $23.3 million from the year ended December 31, 2001. Revenue increases within the Homebuilding, Carbon and Metals, and Financing segments were partially offset by decreases in the Industrial Products and Natural Resources segments. Homebuilding revenues improved on increased unit completions and a higher average selling price. Carbon and Metals revenues increased due to increased volumes and pricing in specialty metals and furnace coke. Financing revenues increased primarily due to higher prepayment speeds. Industrial Products revenue decreased due to a decrease in shipments of ductile iron pipe during 2002, reflecting the impact the national recession had on demand for these products, combined with lower pricing due to intense pricing competition within the industry. Revenues were lower in Natural Resources due to a decline in natural gas prices, a $12.2 million federal excise
21
tax refund claim related to coal export sales recognized in the prior year, and the impact of the 2001 Mine No. 5 accident.
Cost of sales, exclusive of depreciation, of $1.395 billion was 82.0% of net sales in the 2002 period versus $1.334 billion and 80.1% of net sales in the comparable period of 2001. The increase of $61.4 million is primarily due to an increase in completed homes within the Homebuilding segment, higher petroleum coke costs in Carbon and Metals, higher production costs and higher scrap iron prices in Industrial Products, partially offset by reduced volumes in the Industrial Products segment and productivity improvements of $60 million in 2002, compared to $49 million in 2001 (reflected in both cost of sales and selling, general and administrative expenses). The cost reductions and productivity improvements realized in 2001 and 2002 came from the elimination of manufacturing waste, improvements in yield, process improvements and simplifications, restructuring efforts in 2001 and other workforce reductions. In 2001, cost of sales reflects a $5.1 million reduction in the liability for Black Lung benefits in the Natural Resources segment.
Depreciation for the year ended December 31, 2002 was $65.7 million, an increase of $4.3 million from the same period in 2001 due primarily to increases at Industrial Products related to the implementation of new software ($1.1 million) and at Natural Resources for new equipment purchased following the accident at Mine No. 5.
Selling, general and administrative expenses were $189.6 million in 2002, compared to $188.9 million in 2001. The slight increase in expenses for 2002 was primarily due to a $2.6 million charge to bad debt expense related to a Carbon and Metal's customer that filed for bankruptcy protection, an increase in professional fees related to converting time charge income to the interest method early in the year, continued expansion into new homebuilding markets and higher legal and other professional expenses in Industrial Products and in Corporate functions. These increases were substantially offset by decreases related to various productivity and cost reduction projects in place throughout the Company including a 27% reduction in corporate headquarters staff in 2001. The 2001 expense reflects a $1.7 million charge to provide a legal reserve for an adverse verdict against one of the Company's subsidiaries in a contract dispute, offset by a $3.0 million reduction in the allowance for losses on trade receivables for the Natural Resources segment.
Provision for losses on instalment notes increased to $12.4 million in the 2002 period, compared to $11.0 million in 2001 due to slightly higher levels of losses on resales of repossessed homes.
Interest and amortization of debt expense was $154.0 million in the 2002 period, a decrease of $17.6 million from the same period in 2001 primarily due to lower interest rates and reduced borrowings. The average rate of interest for the year ended December 31, 2002, was 7.0% as compared to 7.5% for the year ended December 31, 2001.
Amortization expense for goodwill and other intangibles was $7.2 million in the 2002 period, compared to $37.0 million from the same period in 2001. The decrease of $29.8 million was due to the adoption of FAS No. 142 "Goodwill and Other Intangible Assets" as of January 1, 2002 which requires the discontinuance of amortization for all goodwill and indefinite-lived intangible assets.
The Company's effective tax rate for the year ended December 31, 2002 of 28% differed from the federal statutory tax rate primarily due to a $2.8 million tax benefit related to the November 1998 sale of JW Window Components, the utilization of certain federal tax credits principally related to the Company's mining operations, and the effect of state and foreign income taxes. The $2.8 million tax benefit was from an increased capital loss carryforward due to a change in the consolidated return loss disallowance rules, which favorably affected the Company's previous treatment of the November 1998 sale of JW Window Components. The effective tax rate for the year ended December 31, 2001 of 46% differed from the federal statutory tax rate primarily due to amortization of goodwill, the utilization of certain federal tax credits, and the effect of state and foreign income taxes.
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Results for 2002 include a $1.7 million pre-tax impairment charge to write-off certain petroleum coke handling assets at Carbon and Metals. Restructuring and impairment charges totaling $6.9 million in 2001 include a $5.5 million charge associated with the planned shutdown of certain chemical operations at Sloss and a $1.4 million charge for severance related to headcount reductions from restructurings, principally at the corporate headquarters and in the Carbon and Metals segment.
The 2001 period included an $12.2 million federal excise tax refund credit and a $10.8 million pre-tax charge related to the coal mining accident at Natural Resources. This charge principally included costs and expenses associated with the accident and the idling of Mine No. 5 that were not covered by insurance.
The net loss for the year ended December 31, 2002 was $52.5 million, or $1.17 per diluted share, which included a charge of $125.9 million, net of tax, or $2.81 per diluted share, from the cumulative effect of a change in accounting principle related to the transitional goodwill impairment charge associated with the initial adoption of FAS No. 142. In 2001, net income was $43.3 million, or $0.95 per diluted share, which included approximately $25.7 million, or $0.57 per diluted share, of after-tax goodwill amortization, which is no longer being expensed under FAS No. 142. On a comparable basis, before the cumulative effect of the change in accounting principle, net income for the year ended December 31, 2002 was $1.64 per diluted share, up 7.9% or $0.12 per diluted share, versus a comparable $1.52 per diluted share in the 2001 period. The current and prior period results also include the impact of the factors discussed in the following segment analysis.
Segment Analysis:
Homebuilding
Net sales and revenues were $270.2 million for the year ended December 31, 2002, an increase of $32.6 million from the prior period. As compared to the prior year, the Company completed more homes in 2002 and had an increase in average net selling price. Average net selling price increased as a result of the Company's ongoing strategy to market and sell new product options, amenity upgrades and larger, more upscale models.
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For the year ended December 31, |
|||||
---|---|---|---|---|---|---|
|
2002 |
2001 |
||||
Homes Completed | 4,267 | 4,021 | ||||
Average Net Selling Price | $ | 63,000 | $ | 59,100 |
Sales of stick built homes increased by 311 units, or 9.5% in 2002, while modular homes sales fell to 671 units in 2002, compared to 736 in the prior year.
Operating income was $17.1 million for the year ended December 31, 2002 compared to $2.8 million in the prior year period. The $14.3 million increase was principally caused by a $9.0 million decrease in goodwill amortization, higher average selling prices and increased unit completions. Margins increased principally from cost reductions and productivity improvements.
Financing
Net sales and revenues were $241.0 million in the 2002 period, an increase of $2.9 million from $238.0 million for the prior year period. The increase reflects a $6.3 million increase in time charge income principally resulting from increased recognition of unamortized discounts which occurs when payoffs are received in advance of maturity offset by lower portfolio yields. Operating income (net of interest expense associated with Mid-State mortgage backed debt) was $55.0 million in the 2002 period, up significantly from $48.2 million in the prior year, primarily as the result of faster prepayment speeds of 6.9% in the 2002 period compared to 6.1% in the prior year period and $2.5 million lower interest
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expense, offset by a $1.4 million increase in the provision for losses on installment notes. Delinquencies (the percentage of amounts outstanding over 30 days past due) were 7.6% at December 31, 2002, unchanged from December 31, 2001.
Repossession inventory units at December 31, 2002 increased to 255 units ($10.3 million), compared to 195 units ($5.8 million) at December 31, 2001.
Industrial Products
Net sales and revenues were $691.3 million for the year ended December 31, 2002, a decrease of $25.1 million from $716.4 million for the year ended December 31, 2001. The decrease is due to a decrease in average price per ton for pipe products attributable to pricing competition within the industry, fewer ductile iron pipe shipments, and a decrease in pass-through prime metal costs for aluminum products, which were partially offset by higher aluminum shipments. The economic downturn at the beginning of the year negatively impacted sales in the first half of the year as U.S. Pipe customers deferred and delayed construction and water projects. Volumes increased during the second half of 2002 as previously delayed projects were re-started. Third and fourth quarter 2002 shipments were 7.2% and 13% higher than the comparable periods in 2001, which partially offset lower shipments during the first half of 2002. Compared to the year ended December 31, 2001, U.S. Pipe revenues were down 7.3%, average price per ton for pipe products decreased 8.3%, and pipe shipments decreased 1.5%, while aluminum shipments for the 2002 period were 12.7% higher than the 2001 period. Overall, U.S. Pipe product price reductions reduced 2002 sales compared to 2001 by $33.5 million. JW Aluminum has increased aluminum shipments by expanding their building products customer base.
Operating income of $41.9 million for the year ended December 31, 2002 was down $13.2 million from $55.0 million for the year ended December 31, 2001. Operating income for JW Aluminum was up $8.5 million compared to 2001, primarily due to higher volumes and improved productivity. Operating income for U.S. Pipe was down $33.6 million compared to 2001. Operating income decreased due to the lower volumes and decreases of $33.5 million in prices for U.S. Pipe products, $5.8 million of higher scrap iron costs, $1.5 million of increased legal expenses and $0.9 million of severance expenses related to a 19% workforce reduction at U.S. Pipe. This was partially offset by a $10.4 million reduction in goodwill amortization, increased aluminum shipments, and improved productivity at U.S Pipe and JW Aluminum from implementation of productivity initiatives such as the Six Sigma program.
Carbon and Metals
Net sales and revenues were $499.2 million for the year ended December 31, 2002, an increase of $13.0 million from the prior year. AIMCOR Metals revenues increased $5.8 million due to higher volumes compared to the prior year, which included the temporary shut down of a significant production plant, and a short-term market price spike in ferro molybdenum that increased revenues by $1.4 million. Sloss revenues were $3.6 million higher than 2001 as a result of higher volumes and pricing in furnace coke, which were partially offset by the closure of the Birmingham Chemical Plant and lower fiber sales in 2002. AIMCOR Carbon revenues were $2.5 million higher than prior year due to higher calcined coke pricing, which reflects a pass-through of higher product costs, and additional revenues from in-refinery services at Gulf Coast refineries, partially offset by lower volumes from renegotiated supplier contracts.
Operating income of $12.7 million was $2.2 million below the prior year. Operating income includes a $2.6 million charge to selling, general and administrative expense as a result of a customer bankruptcy at Sloss and a pre-tax impairment charge of $1.7 million to write-off certain petroleum coke handling assets located in the Gulf Coast region. These were partially offset by an $8.6 million reduction in goodwill amortization, furnace coke volume increases and productivity improvements. Consolidation of major oil refiners and intense competition continued to put significant volume and
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margin pressures on the Carbon businesses, further reducing its operating income. A contract with a major domestic refinery expired in March 2002. Although a revised contract was negotiated, the negative impact on margins in 2002 was approximately $12.0 million associated primarily with increased costs to purchase petcoke under this revised contract. To offset these impacts, the business has been aggressively reducing costs as well as pursuing new contracts for additional volumes and new services. Prior year operating income included a $5.5 million charge associated with the shutdown of certain of the chemical operations at Sloss.
Natural Resources
Net sales and revenues were $249.8 million for the year ended December 31, 2002, a decrease of $3.9 million from the $253.7 million in the prior year period. The decrease in net sales and revenues in the current period is attributable to a $12.2 million excise tax refund in the prior year and a decrease in methane gas selling prices, which was partially offset by an increase in coal selling prices. Although Mine No. 5 was shutdown until June 2002, longwall efficiency in Mines No. 4 and 7 increased the tons available for sale.
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For the year ended December 31, |
|||||
---|---|---|---|---|---|---|
|
2002 |
2001 |
||||
Average Natural Gas Selling Price (per MCF) | $ | 3.04 | $ | 4.90 | ||
Billion Cubic Feet of Natural Gas Sold | 9.5 | 9.7 | ||||
Number of Natural Gas Wells | 384 | 369 | ||||
Average Coal Selling Price (per ton) | $ | 36.17 | $ | 31.26 | ||
Tons of Coal Sold | 6.0 million | 5.9 million |
The average natural gas selling prices shown reflect the impact in 2001 of approximately $8.1 million of income recognized from gains on hedges of natural gas prices placed on anticipated production and sales in early 2001.
For the year ended December 31, 2002, Natural Resources had operating income of $22.4 million, compared to $27.3 million for the year ended December 31, 2001. Prior year operating income included a $12.2 million excise tax refund claim, a $10.8 million pre-tax charge related to the accident at Mine No. 5, a $5.1 million reduction in the liability for Black Lung benefits, and a $3.0 million reduction in the allowance for losses on trade receivables. Operating income for 2001 also included $8.1 million paid to the Company by SONAT for a natural gas reservation fee. Under the terms of the agreement, this fee was no longer paid after December 31, 2001. Excluding these items, operating income for the segment increased by approximately $12.7 million. Operating income for 2002 improved due to a 16% increase in coal selling prices, partially offset by a 4% increase in average cost per ton of coal produced resulting from inefficiencies associated with the start-up of Mine No. 5. Results also reflect a decrease in the selling price of natural gas as compared to the prior year. During the third quarter of 2002, Natural Resources returned to full production following the 2001 Mine No. 5 accident. Business interruption and property insurance covered the impact on operating results of reduced production and shipments and higher costs during the recovery period. Natural Resources recognized $36.1 million and $16.7 million of business interruption insurance proceeds as a reduction to cost of sales in 2002 and 2001, respectively. The Company's claims under the insurance policies have been substantially completed and approximately $45 million of insurance proceeds have been collected through January 2003.
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General Corporate Expenses
General corporate expenses were $24.4 million during the year ended December 31, 2002 compared to $30.3 million for the year ended December 31, 2001. The decrease was principally due to reduced headcount and workforce savings ($3.6 million) and other cost reduction efforts.
Year Ended December 31, 2001 and 2000
Net sales and revenues for the year ended December 31, 2001 were $1.9 billion, a decrease of $82.8 million, or 4.1%, from the amount for the year ended December 31, 2000. The decrease was primarily attributable to declines in unit sales of homes, fewer shipped tons of coal and lower demand for furnace coke, ductile iron pipe products and aluminum products. The decrease in shipped tons of coal reflected large spot sales of excess coal inventories in the previous year at approximately our cost. The decrease also reflects approximately $8.8 million of non-recurring miscellaneous income from life insurance policies recognized in the previous year. These declines were partially offset by federal excise tax refund credits of $12.2 million recognized in 2001 related to coal export sales in prior years and higher selling prices for homes, coal and gas.
Cost of sales, exclusive of depreciation, of $1.3 billion, was 80.1% of net sales in 2001 versus $1.4 billion and 81.0% of net sales in the year ended December 2000. The 2000 cost of sales included approximately $10.0 million of charges, primarily for inventory obsolescence and valuation reserves and environmental liabilities in the Industrial Products, Carbon and Metal and Natural Resources segments. The 2001 cost of sales reflected a $5.1 million reduction in the liability for Black Lung benefits in the Natural Resources segment. The remaining decrease in cost of sales was primarily from reduced volumes. The decrease in cost of sales as a percentage of net sales was attributable to improved margins from the higher home, coal and gas prices, as well as approximately $49 million in productivity improvements (reflected in both cost of sales and selling, general and administrative expenses) across all the businesses during the year. This was partially offset by lower margins from the product mix at JW Aluminum, higher petroleum coke costs, higher material costs at Sloss, higher energy costs and lost fixed cost absorption in some of the Industrial Products and Carbon and Metals businesses. The cost reductions and productivity improvements realized in 2001 came from the elimination of manufacturing waste, improvements in yields, process improvements and simplifications, restructuring efforts in 2001 and 2000 and other workforce reductions. These efforts include a company-wide headcount reduction of 8.2% during 2001.
Depreciation for the year ended December 31, 2001 was $61.4 million, a decrease of $9.2 million from the previous year. This decrease was primarily attributable to a lower depreciable asset base as a result of a $166.7 million pretax asset impairment charge to the Company's coal mining assets taken in May 2000, as well as $1.5 million of accelerated depreciation taken on certain assets held for sale at JW Aluminum in 2000.
Selling, general and administrative expenses were $193.1 million during the year ended December 31, 2001, compared to $216.4 million in the prior year. The previous year's selling, general and administrative expenses included approximately $14.8 million of charges, primarily for increased workers compensation expense ($6.5 million), an increase in the provision for losses on trade receivable in the Carbon and Metals segment ($3.9 million) and for certain non-restructuring-related severance and environmental costs. The 2001 expense reflected a $1.7 million charge to provide a legal reserve for an adverse verdict against one of the Company's subsidiaries in a contract dispute, offset by a $3.0 million reduction in the allowance for losses on trade receivables for the Natural Resources segment. The remaining decrease in expense from the previous year was attributable to the cost reductions referred to in the discussion of cost of sales above, including a 27% reduction in corporate headquarters staff.
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Provision for losses on instalment notes was $11.0 million during 2001, compared to $9.8 million during 2000. The increase in provision for losses was due to higher losses on the sales of repossessed properties resulting from management's effort to reduce houses held inventory and to provide a slightly higher level of allowance for losses in light of an overall weakening of the economy in the later part of 2001.
Interest and amortization of debt expense was $171.6 million during the year ended December 31, 2001 compared to $190.7 million during 2000. The average rate of interest in the 2001 period was 7.5% compared to 8.1% during 2000. Lower interest expense resulted from the lower interest rates as well as decreased average borrowings, principally from paying down senior debt.
Results for 2001 included a $10.8 million charge related to a coal mining accident at Jim Walter Resources in September 2001. This accident resulted in the death of thirteen miners and significant damage to Mine No. 5. The mine was reopened in the second quarter of 2002. The charge principally included costs and expenses associated with the accident and the idling of the mine that were not covered by insurance.
Restructuring and impairment charges totaling $6.9 million in 2001 included a $5.5 million charge associated with the shutdown of certain chemical operations at Sloss and a $1.4 million charge for severance related to headcount reductions from restructurings, principally at the corporate headquarters and in the Carbon and Metals segment. The $190.9 million charge in 2000 consisted principally of a $166.7 million impairment charge at Jim Walter Resources, a $6.2 million charge relating to the restructuring of AIMCOR's European operations, a $5.5 million charge for the closure of Sloss' Alexandria, Indiana fiber plant and $12.5 million associated with executive and other severance arrangements.
The Company's effective tax rate in 2001 and 2000 differed from the statutory rate primarily due to the amortization of goodwill, which is not deductible for tax purposes (excluding amounts related to the AIMCOR acquisition), and nonconventional fuel tax credits. Taxes for the 2000 period also reflected recording of a valuation allowance associated with certain tax benefits which are not likely to be realized and the recognition of a tax reserve for the loss of certain tax litigation relating to leveraged buyout costs.
Net income for the year ended December 31, 2001 was $43.3 million compared to a net loss of $124.5 million in the prior year. The Company's diluted net income per share in 2001 was $0.95 compared to a diluted net loss per share of $2.66 during 2000. The 2001 and 2000 results also reflect the factors discussed in the following Segment Analysis.
Segment Analysis
Homebuilding net sales and revenues were $237.6 million during 2001, a decrease of $8.8 million, or 3.6%, from the prior year. This decrease reflects 250 fewer completed homes than in the prior year. The decrease in homes completed was partially offset by an increase in average net selling price. The average net selling price increased as a result of new product options, amenity upgrades and consumer preference for more upscale models.
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For the year ended December 31, |
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---|---|---|---|---|---|---|
|
2001 |
2000 |
||||
Homes completed | 4,021 | 4,271 | ||||
Average net selling price | $ | 59,100 | $ | 57,600 |
Operating income increased by $5.2 million from the prior year period to $2.8 million. This increase is primarily due to higher average net selling prices and improved operating margins attributable to lower material costs and productivity improvements, partially offset by lower revenues
27
from fewer unit completions. In addition, the prior year included approximately $1.0 million of severance expenses.
Financing net sales and revenues in 2001 were $238.0 million, up $2.4 million, or 1.0% above the prior year. This increase reflects a $2.3 million increase in time charge income principally resulting from recognition of unamortized discounts from an increase in payoffs received in advance of maturity. Prepayment speeds for 2001 were 6.1% compared to 4.8% in the prior year. Operating income (net of interest expense associated with Mid-State's mortgage-backed debt) was $48.2 million during 2001, $4.9 million higher than in the prior year. This increase is primarily the result of the increased time charge income, reduced interest expense due to lower interest rates and lower insurance reserves in the Company's captive insurance business.
Industrial Products net sales and revenues in 2001 were $716.4 million, down $60.6 million from the prior year, reflecting decreased demand for the segment's products resulting from a weakened economy. The economic downturn resulted in decreased and delayed shipments at U.S. Pipe as customers deferred and delayed construction and water projects. Shipments of pipe products declined by 47,244 tons, or 6.8%, in 2001 as compared to the prior year. Revenues at U.S. Pipe declined by $16.9 million compared to 2000. JW Aluminum's revenues also declined $41.2 million from the prior year on a 12.8% decline in pounds shipped, resulting principally from reduced demand for its fin stock products used in air conditioners. Reflecting these significant volume declines, operating income for the segment of $55.0 for the year ended December 31, 2001 was $14.1 million lower than in 2000. Operating income at U.S. Pipe declined by $2.0 million as lower scrap iron costs, other cost reductions and productivity improvements offset much of the impact of declining volume. Most of the remaining decline in operating income occurred at JW Aluminum and was attributable to lower volume in specialty products, lower prices and a shift in product mix to lower margin building products.
Carbon and Metals net sales and revenues decreased $11.0 million in 2001, or 2.2%, from the prior year. Weakness in the domestic steel industry, caused by competition from foreign suppliers and a weakening economy, significantly impacted sales at Sloss and AIMCOR Metals. Sloss' revenues decreased by $18.0 million from 2000, principally due to reduced sales of furnace coke. AIMCOR Metals revenues were $7.3 million lower on reduced demand from steelmakers for its ferroalloys. Operating income for the segment for the year ended December 31, 2001 was $15.0 million, a decrease of $1.7 million from 2000. Included in operating income in 2001 is a $5.5 million charge associated with the shutdown of certain of the chemical operations at Sloss. Operating income for 2000 included charges totaling $24.3 million, including $6.2 million related to the restructuring of AIMCOR's European operations, $5.5 million for the closure of Sloss' Alexandria fiber plant, a $3.9 million increase in the allowance for losses on accounts receivable and additional charges totaling $8.7 million for various inventory and environmental reserves. Excluding these items, Sloss had operating income $10.3 lower than 2000 due to weakness in the furnace coke market ($5.9 million), higher coal and other materials costs ($2.2 million), lost fixed cost absorption ($4.9 million) and lower chemical volumes ($1.2 million). These negatives were offset by significant headcount and other cost reductions and productivity improvements at Sloss. Operating income was also $3.7 million lower at AIMCOR Metals as the result of weak volumes in the metals additive business. Consolidation of the refiners and intense competition put significant volume and margin pressures on the Carbon businesses, further reducing its operating income. Several significant contracts expired in 2001 and were not renewed.
Natural Resources net sales and revenues were $253.7 million in 2001, up $2.4 million, or 1.0%, over the prior year. Revenues in 2001 included federal excise tax refund credits of $12.2 million related to coal export sales in prior years. Revenues reflected a significant decrease in the tons of coal sold in 2001 as compared to 2000, principally due to large spot sales of excess coal inventories in the prior year at approximately cost, as well a reduced sales resulting from lower production due to the accident in Mine No. 5. Mine No. 5 shut down after the accident in September 2001 and remained closed through
28
the end of the year. The decrease in revenues from lower shipments was more than offset by higher average prices received for both coal and natural gas.
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For the year ended December 31, |
|||||
---|---|---|---|---|---|---|
|
2001 |
2000 |
||||
Average natural gas selling price (per MCF) | $ | 4.90 | $ | 3.77 | ||
Billion cubic feet of natural gas sold | 9.7 | 9.9 | ||||
Number of natural gas wells | 369 | 332 | ||||
Average coal selling price (per ton) | $ | 31.26 | $ | 30.27 | ||
Tons of coal sold | 5.9 million | 7.1 million |
The average natural gas selling prices shown reflect the impact in 2001 of approximately $8.1 million of income recognized from gains on hedges of natural gas prices placed on anticipated production and sales in early 2001.
Operating income during 2001 was $27.3 million, compared to an operating loss of $198.4 million in 2000. Included in the operating income in 2001 is the $10.8 million pre-tax charge related to the accident at Mine No. 5, the $12.2 million of income from excise tax refund claims, a $5.1 million reduction in the liability for Black Lung benefits and a $3.0 million reduction in the allowance for losses on trade receivables. The operating loss for 2000 included a $166.7 million impairment charge related to two of the mines and other inventory and impairment charges totaling approximately $13.5 million. Excluding these items, operating income for the segment increased by approximately $37.0 million from 2000 to 2001. This is primarily due to the improvements in coal and gas prices and a 7.5% decline in production costs from productivity enhancements and successful cost reduction efforts in the mining operations. Profitability remained strong despite lower shipments due to the mining accident as business interruption insurance offset the impact. For the year, the Company recognized $16.6 million of business interruption insurance proceeds in income, of which $2.9 had been collected as of December 31, 2001. Operating income in both 2001 and 2000 included natural gas reservation fees of approximately $8.1 million paid to the Company by SONAT.
Seven Months Ended December 31, 2000 and 1999
Net sales and revenues for the seven months ended December 31, 2000 were $1.2 billion, an increase of $102.6 million, or 9.5%, above the comparable seven-month period in 1999. The increase was primarily attributable to strong volume growth in the Industrial Products, Carbon and Metals, and Natural Resources segments, offset by lower period-over-period coal prices and a decline in time charges (revenues received from Mid-State's instalment note portfolio).
Cost of sales, exclusive of depreciation, of $853.6 million was 81.3% of net sales in the 2000 period versus $753.4 million and 79.2% of net sales in the comparable period of 1999. The increase in cost of sales was principally the result of higher volumes and higher energy costs. The increase in cost of sales as a percent of net sales reflects lower gross profit margins realized on coal sales due to declining coal prices, despite significant productivity improvements in mining operations. This increase was partially offset by cost reductions and productivity improvements in other business segments, lower lumber and materials cost for homebuilding and higher gross profit margins in the Carbon and Metals segment.
Depreciation for the seven-month transition period in 2000 was $38.4 million, a decrease of $7.0 million from the same period in 1999. This decrease was primarily attributable to lower depreciation expense resulting from the $166.7 million pretax asset impairment charge to the Company's coal mining assets taken in May 2000.
Selling, general and administrative expenses of $112.2 million were 9.4% of net sales and revenues in the 2000 period, compared to $110.8 million and 10.2% in 1999. The increase in expenses was due to
29
higher selling expenses from increased sales volumes, increased expenditures associated with upgrading information technology and increased professional fees, partially offset by lower expenses from cost reduction programs.
Provision for losses on instalment notes of $5.3 million were 4.3% of time charges in the 2000 period, compared to $1.2 million and 1.0% in 1999. The increase in provision for losses was due to higher losses on the sale of repossessed properties in the 2000 period resulting from management's effort to reduce houses held in inventory at the end of the period.
Interest and amortization of debt expense was $112.2 million in the 2000 transition period versus $108.1 million in the comparable 1999 period. The average rate of interest in the 2000 period was 8.0% as compared to 7.5% in 1999. Higher interest expense from higher interest rates and increased borrowings in the non-recourse mortgage-backed/asset backed notes was partially offset by lower other senior debt borrowings.
Restructuring and impairment charges were $23.0 million in the 2000 transition period compared to a $3.5 million credit in the comparable 1999 period. Restructuring charges in the 2000 transition period included: (1) $10.2 million of severance charges for executives and other corporate personnel, (2) $6.2 million attributable to the restructuring of AIMCOR's European operations, including the closure of AIMCOR's Luxembourg office and reductions in personnel at AIMCOR's headquarters and (3) $5.5 million for the closure of an underperforming Sloss slag fiber manufacturing plant in Alexandria, Indiana. The credit in 1999 was for the reversal of Mine No. 3 shutdown costs previously recorded in the fiscal year ended May 31, 1999.
The Company's effective tax rate in the 2000 and 1999 periods differed from the statutory tax rate primarily due to amortization of goodwill, which is not deductible for tax purposes (excluding amounts related to the AIMCOR acquisition), and nonconventional fuel tax credits (in the 2000 transition period).
Net income for the seven months ended December 31, 2000 was $3.2 million compared to $16.7 million in the comparable 1999 period. The Company's diluted earnings per share in the 2000 period was $.07 compared to $.36 in the 1999 period. The current and prior period results also reflect the factors discussed in the following Segment Analysis.
Segment Analysis
Homebuilding net sales and revenues were $144.5 million in the 2000 transition period, an increase of $1.7 million, or 1.2%, from the 1999 seven-month period. Net sales and revenues increased due to an increase in average net selling price per home sold, from $54,700 in the 1999 period to $57,900 in 2000. This price increase was itself offset by a decrease in the number of homes sold, from 2,613 units in the 1999 period to 2,488 units in 2000. The higher average net selling price resulted from new product options, amenity upgrades and consumer preference for more upscale models being offered by JWH, as well as from price increases instituted in the prior year. Operating income was $0.2 million in the 2000 transition period, $10.0 million above the prior year period. This increase was primarily due to a 4% decline in raw material costs (primarily lumber), other cost reductions and productivity improvements and lower goodwill amortization in the 2000 period compared to 1999.
Financing net sales and revenues were $136.2 million in the 2000 transition period, a decrease of $1.6 million, or 1.2%, from the 1999 seven-month period. This decrease reflects a $0.4 million decline in time charge income from $122.7 million in the 1999 period, to $122.3 million in the 2000 transition period. The decrease in time charges resulted from a reduction in payoffs received in advance of maturity and a reduction in the total number of instalment note accounts, partially offset by an increase in the average balance per account in the portfolio. Operating income (net of interest expense associated with Mid-State's mortgage-backed notes) was $23.1 million in the 2000 transition period, $6.6 million below the prior year
30
period. The decrease was primarily attributable to $2.7 million higher interest expense due to higher interest rates and increased borrowings, $1.0 million of restructuring charges, and the previously mentioned decline in time charges as well as the increase in provision for losses.
Industrial Products net sales and revenues were $458.9 million, up $39.2 million, or 9.3%, above the same period in 1999. Strong volume growth and modestly higher average selling prices at U.S. Pipe principally drove the increase. Total ductile iron pipe shipments in the seven-month 2000 period were up approximately 8% from the same period in 1999. Average selling prices at U.S. Pipe were up approximately 2.4%, with a slightly more favorable product mix. Sales were also up at JW Aluminum on a 2% increase in pounds shipped and higher aluminum prices. Operating income of $45.6 million for the Industrial Products segment for the 2000 transition period was $2.7 million higher than the prior year's seven-month period. These increases were due to higher volumes and prices discussed above and reductions in other operating costs and productivity improvements, partially offset by higher natural gas and other energy costs.
Carbon and Metals net sales and revenues increased $49.2 million, or 20.9%, to $284.1 million for the seven months ended December 31, 2000 as compared to $234.9 million in the prior seven-month period. This increase in sales was driven by higher trading/commodity prices for petroleum coke, and a change in mix toward more calcined coke, on 8% lower trading volumes. Sales at Sloss were significantly impacted by weakness in demand for furnace coke by the domestic steel industry, which was affected by low capacity utilization and competition from foreign steel makers. Operating income for the seven month period of 2000 was $10.6 million, $10.1 million lower than in the comparable prior year period. Operating income for the current period was reduced by the $6.2 million restructuring charge associated with the restructuring of AIMCOR's European operations and headquarters' personnel reductions and the $5.5 million of restructuring charges for the closure of Sloss' Alexandria, Indiana slag fiber manufacturing plant, a $1.3 million operating loss incurred at this plant prior to its closure, the weak market for furnace coke at Sloss and higher natural gas and other energy costs. The offsetting improvement in other operating income resulted from overall strong energy market demand and an improved product mix.
Natural Resources net sales and revenues rose by $11.6 million, or 7.3%, from the prior year period to $170.6 million. This increase reflects 33% higher coal shipments, representing 1.2 million tons, in the 2000 period, as significant amounts of coal were sold out of existing inventories. This higher level of shipments was offset by 28% lower average coal selling prices in the 2000 transition period, reflecting overall coal market conditions as well as 1.6 million tons of coal sold to Alabama Power at higher contract rates than in the prior period. Comparing the seven month periods of 2000 and 1999, a total of 4.9 million tons of coal was sold at an average selling price per ton of $27.81 in 2000, compared with 3.7 million tons at $38.46 in 1999. Natural Resources also benefited from increases in methane gas sales volumes and price during the later portion of the 2000 period. Methane gas sales volumes were 5.8 billion cubic feet in the 2000 period versus 5.1 billion cubic feet in 1999. The average selling price per thousand cubic feet was $4.55 in the 2000 period versus $2.39 in 1999. Both periods included a monthly reservation fee of $0.7 million. The segment's operating loss for the seven months of 2000 was $14.4 million, compared to $5.9 million in the 1999 period. The operating loss for 1999 included a $3.5 million credit for the reversal of mine shutdown costs originally recorded in a prior fiscal period (year ended May 31, 1999). The 2000 transition period reflected a $6.6 million reduction in period-over-period depreciation expense primarily reflecting mining's asset impairment charge recorded in May 2000. In addition to the impact of changes in coal and gas prices and volumes, the 2000 period also benefited from a 14% reduction in average production costs, generating cost savings of approximately $14 million.
31
Years Ended May 31, 2000 and 1999
Net sales and revenues for the year ended May 31, 2000 were $1.9 billion, relatively consistent with the prior year period. The prior year results included revenues of $18.8 million from JW Window Components, Inc. ("JWWC") which was sold in the fiscal 1999 second quarter. Fiscal 2000 revenues includes a $2.4 million non-taxable gain from an executive life insurance policy.
Cost of sales, exclusive of depreciation, of $1.3 billion was 79.7% of net sales in the 2000 period versus $1.3 billion and 80.0% of net sales in 1999. The improvement principally resulted from higher gross profit margins realized on pipe products, petroleum coke products, chemicals and aluminum foil and sheet products, partially offset by lower gross profit margins realized on coal.
Selling, general and administrative expenses of $212.8 million were 11.2% of net sales and revenues in the 2000 period compared to $177.2 million and 9.3% in 1999. The increase was primarily attributable to the acquisitions of Dream Homes, Inc. ("Dream") in October 1998 and Crestline Homes, Inc. ("CHI") in February 1999, expenditures associated with upgrading information technology capabilities, addressing Year 2000 issues, and outside consultants who were assisting the Company in identifying cost reduction opportunities.
Provision for losses on instalment notes of $10.7 million were 4.9% of time charges in the 2000 period, compared to $9.6 million and 4.2% in 1999.
Interest and amortization of debt expense was $186.6 million in the 2000 period versus $185.1 million in 1999. The average rate of interest in the 2000 period was 7.8% as compared to 7.6% in 1999.
Restructuring and impairment charges were $164.4 million in the 2000 period versus $27.5 million in 1999. In fiscal 2000, following the Company's unsuccessful efforts to dispose of its mining operations and the continued decline in the market price for coal, the Company recognized a $166.7 million non-cash pre-tax asset impairment charge related to two of JWR's three remaining coal mines, a $7.3 million pre-tax reversal of Mine No. 3 shutdown costs previously recorded in the fiscal 1999 third quarter, and a $5.0 million pre-tax severance charge. Prior year results included a $27.5 million pre-tax charge to shutdown Mine No. 3.
The Company's effective tax rate in the 2000 and 1999 periods differed from the statutory tax rate primarily due to amortization of goodwill which is not deductible for tax purposes (excluding amounts related to the AIMCOR acquisition). Additionally, in the 2000 period, the Company's recognized a $2.4 million non-taxable gain from an executive life insurance policy, recorded a provision for additional income taxes relating to the Bankruptcy Court's unfavorable ruling regarding the deductibility of certain costs, and recorded a valuation allowance relating to certain state income tax benefits and net operating loss carryforwards of JWR which are unlikely to be utilized. In the 1999 period, the Company recognized a $9.8 million non-recurring tax benefit on the sale of JWWC.
Net income (loss) in the 2000 period was $(111.0) million compared to $22.2 million in 1999. Fiscal 2000 results included the $166.7 million non-cash pre-tax ($108.3 million after-tax) asset impairment charge and recognition of the fiscal 2000 first quarter loss incurred by JWR of $3.0 million pre-tax ($1.6 million after-tax) which had been deferred pending its disposition. Prior year results included an after-tax gain of $4.9 million from the sale of JWWC. The Company's diluted earnings (loss) per share in the 2000 period was ($2.28) compared to $.43 in the 1999 period. The fiscal 2000 and 1999 results reflect all of the factors discussed in the following segment analysis.
Segment Analysis
Homebuilding sales and revenues were $244.6 million, or $49.9 million, above the prior year period. The increase reflects an increase in the number of homes sold, from 3,737 units in the 1999
32
period to 4,396 units in 2000, combined with a higher average net selling price per home sold, from $52,000 in the 1999 period to $55,800 in 2000. The increase in unit sales principally resulted from a full year contribution from Dream and CHI. The higher average net selling price resulted from new product options, amenity upgrades and consumer preference for more upscale models being offered by JWH as well as from price increases instituted to compensate for higher building materials and labor costs. The operating loss of $11.9 million was $3.3 million below the prior year period, reflecting a decline in homebuilding gross profit margins due to increases in building materials and labor costs in excess of price increases realized and higher general and administrative expenses, partially offset by the increase in units sold and the average net selling price and lower goodwill amortization in the 2000 period ($19.7 million) compared to 1999 ($23.3 million).
Financing sales and revenues were $242.1 million, or $17.6 million below the prior year period. The decrease reflects a $14.4 million decline in time charges (revenues received from Mid-State's instalment note portfolio) from $230.9 million in 1999 to $216.5 million in 2000. The decrease in time charges resulted from a reduction in payoffs received in advance of maturity and a reduction in the total number of accounts, partially offset by an increase in the average balance per account in the portfolio. Operating income of $49.9 million (net of interest expense) was $13.5 million below the prior year period, reflecting the lower time charges and higher general and administrative expenses, partially offset by lower interest expense in the 2000 period ($142.4 million) as compared to the prior year period ($144.2 million), and lower goodwill amortization in the 2000 period ($19.7 million) compared to 1999 ($23.3 million). Goodwill amortization decreased as the result of lower prepayments.
Industrial Products sales and revenues were $42.0 million or 6.1%, above the prior year period. The increase was the result of higher ductile iron pipe shipments and increased sales of aluminum foil and sheet products, partially offset by a decline in ductile iron pressure pipe selling prices. Total ductile iron pipe shipments in the 2000 period were 618,600 tons compared to 615,800 tons in 1999. Operating income of $66.0 million exceeded the prior year period by $15.8 million. This performance was the result of improved gross profit margins reflecting lower raw material costs (primarily scrap iron) and improved operating efficiencies, combined with the previously mentioned increase in sales and revenues, partially offset by an increase in general and administrative expenses.
Carbon and Metals sales and revenues decreased $15.6 million, or 3.4%, reflecting a year to year decline in world-wide market prices for petroleum coke and ferroalloys, partially offset by increased sales of slag fiber and specialty chemicals. Operating income of $26.6 million, was $6.2 million lower than the prior year period reflecting lower profit margins at Sloss.
Natural Resources sales and revenues decreased $61.7 million, or 20.5%, from the prior year period. The decrease was the result of reduced coal and methane gas shipments coupled with lower average selling prices for coal. A total of 5.9 million tons of coal was sold at an average selling price per ton of $35.02 compared with 6.5 million tons at $41.80 in 1999. The decrease in shipments principally reflects lower production levels due to the shutdown of Mine No. 3 in fiscal 1999. Methane gas sales volumes were 9.0 billion cubic feet in the 2000 period versus 9.3 billion cubic feet in 1999. The average selling price per million cubic feet was $3.77 in the 2000 period versus $2.91 in 1999. Both periods included a monthly reservation fee of $0.7 million. The segment's operating loss was $182.4 million in the 2000 period which included the $166.7 million pre-tax impairment charge related to assets of two of the segment's three remaining coal mines, partially offset by the reversal of $7.3 million in Mine No. 3 shutdown costs previously recorded in the fiscal 1999 third quarter. The segment incurred an operating loss of $37.1 million in the 1999 period which included the $27.5 million charge for Mine No. 3 shutdown costs.
33
FINANCIAL CONDITION
Restricted short-term investments of $97.9 million at December 31, 2002 decreased $28.9 million compared to December 31, 2001 as funds were set aside during the fourth quarter of 2001 under a pre-funding agreement related to the creation of Mid-State Trust X which were used to fund additional notes securitized in 2002.
Net receivables, consisting principally of trade receivables, were $273.6 million at December 31, 2002, an increase of $50.0 million from December 31, 2001. Net receivables for Carbon and Metals increased $28.3 million due to the timing of foreign shipments of petroleum coke and calcined coke. Natural Resources receivables increased $19.3 million principally due to an increase in insurance claims receivable of $10.5 million related to the accident at one of the Company's mines and also due to a $13.5 million sales increase in December 2002 compared to December 2001.
Other long-term assets were $38.6 million at December 31, 2002, a decrease of $5.9 million from December 31, 2001. Other long-term assets decreased due to the liquidation of certain assets related to deferred compensation and other employee related benefits.
Goodwill and other intangibles of $215.5 million at December 31, 2002 decreased $208.2 million compared to December 31, 2001 due to the $201.0 million AIMCOR transitional goodwill impairment charge as a result of adopting FAS 142 and continued amortization of intangibles. In conjunction with the impairment charge, a deferred tax asset of $75.1 million was established, changing the December 31, 2001 net deferred tax liability of $49.9 million to a net deferred tax asset of $32.9 million after adjustments for changes in normal temporary differences.
Accounts payable of $158.9 million at December 31, 2002 increased $43.6 million compared to December 31, 2001 primarily as a result of timing of vendor payments and efforts by the Company to improve management of accounts payable.
Accrued expenses of $119.2 million at December 31, 2002 decreased $23.4 million compared to December 31, 2001 due primarily to a decrease in the restructuring reserves of $8.2 million and lower employee benefit related expenses.
Other long-term liabilities of $121.5 million at December 31, 2002 increased $72.9 million compared to December 31, 2001 primarily due to an increase in the pension plan liability resulting from a decline in the value of pension plan assets during 2002 and changes in actuarial assumptions. As a result of the change in value in the pension plan assets, the pension liability increased, of which $43.7 million, net of tax, was recorded as a comprehensive loss in the consolidated statement of changes in shareholders equity.
Net instalment note receivables, generated from the financing of homes constructed by the Homebuilding segment, were $1.718 billion at December 31, 2002, an increase of $28.0 million from December 31, 2001. The increase is due to higher volumes and higher average note balances financed, which was partially offset by customer repayments. The allowance for losses on instalment notes receivable was $11.3 million at December 31, 2002 compared to $11.0 million at December 31, 2001. See Note 5 of "Notes to the Consolidated Financial Statements." The following table shows information about the balance of the allowance and losses charged to the allowance for the periods presented.
($ in thousands) |
Allowance for Losses |
As a % of Instalment Notes Receivable |
Net Losses and Charge Offs Deducted from the Allowance |
As a % of Instalment Notes Receivable |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|
May 31, 2000 | $ | 10,700 | 0.64 | % | $ | 9,560 | 0.57 | % | |||
December 31, 2000 (7 months) | 10,300 | 0.61 | 5,710 | 0.58 | (1) | ||||||
December 31, 2001 | 11,000 | 0.65 | 10,326 | 0.61 | |||||||
December 31, 2002 | 11,274 | 0.65 | 12,125 | 0.70 |
34
The following table presents information about delinquencies in the instalment notes receivable portfolio.
|
December 31, 2002 |
December 31, 2001 |
December 31, 2000 |
May 31, 2000 |
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Total No. of Accounts Outstanding | 53,879 | 56,880 | 59,394 | 60,589 | ||||||||||
Delinquencies as a Percent of No. of Accounts Outstanding |
||||||||||||||
31-60 Days | 1.81 | % | 2.06 | % | 2.79 | % | 1.42 | % | ||||||
61-90 Days | 0.74 | % | 0.83 | % | 0.91 | % | 0.68 | % | ||||||
91-Days or more | 4.06 | % | 3.99 | % | 4.37 | % | 3.67 | % | ||||||
6.61 | % | 6.88 | % | 8.07 | % | 5.77 | % | |||||||
Instalment Notes Receivable Outstanding ($ in millions) |
$ |
1,729 |
$ |
1,701 |
$ |
1,697 |
$ |
1,678 |
||||||
Delinquencies as a Percent of Amounts Outstanding(2) |
||||||||||||||
31-60 Days | 2.01 | % | 2.36 | % | 2.81 | % | 1.34 | % | ||||||
61-90 Days | 0.93 | % | 1.04 | % | 0.91 | % | 0.72 | % | ||||||
91-Days or more | 4.70 | % | 4.21 | % | 4.39 | % | 3.52 | % | ||||||
7.64 | % | 7.61 | % | 8.11 | % | 5.58 | % |
LIQUIDITY AND CAPITAL RESOURCES
The Company's principal sources of short-term funding are operating cash flows, borrowings under the Revolving Credit Facility and the Trust IX Variable Funding Loan Agreement. The Company's principal sources of long-term funding are the Term Debt portion of its Credit Facilities and its permanent financings under mortgage-backed/asset-backed notes.
The Company believes that, based on current forecasts and anticipated market conditions, sufficient operating cash flow will be generated to meet substantially all operating needs to make planned capital expenditures and to make all required interest payments on indebtedness. However, the Company's operating cash flows and liquidity are significantly influenced by the general economy and, in particular, levels of construction activity, levels of government spending on water projects, costs of raw materials, prices of gas and coal, and interest rates.
Borrowings outstanding under the Credit Facilities totaled $308.9 million at December 31, 2002. This consisted of a $125.0 million Term Loan, and $183.9 million borrowed under the Revolving Credit Facility. The Revolving Credit Facility includes a sub-facility for trade and other standby letters of credit in an amount up to $75 million at any time outstanding. There were $56.2 million in face amount of letters of credit outstanding thereunder at December 31, 2002. There was $109.9 million available under the Revolving Credit Facility at that date. It is expected that amounts available under the Revolving Credit Facility will be sufficient to meet peak operating needs of the Company. The Term Loan and the Revolving Credit Facility mature on October 15, 2003. The Company is dependent on obtaining new financing to meet this obligation and has engaged Banc of America Securities LLC as the lead arranger to arrange and syndicate a $500 million Senior Secured Credit Facility that will replace the existing Term Loan and Revolving Credit Facility. The Senior Secured Credit Facility is expected to consist of (i) a five-year, $250 million revolving credit facility and (ii) a seven-year, $250 million term loan. Proceeds from the Senior Secured Credit Facility will be used to: (i) repay borrowings under the existing Credit Facilities (ii) pay fees and expenses and (iii) provide for working capital and other general corporate purposes. It is likely the cost of funds under this facility will increase compared to the current bank facility. The Company expects to consummate the refinancing
35
by the end of the second quarter of 2003, however, no assurances can be made that such financing will be completed. In the event the Company is unable to complete the $309 million refinancing described above prior to the October 2003 due date, the Company may have to obtain debt on less favorable terms than currently anticipated by management.
In March 2003, the Company's long-term debt was rated BB by Standard & Poors and Ba2 by Moody's Investor Services, both with a stable outlook.
At December 31, 2002, the mortgage-backed/asset-backed notes outstanding totaled $1.8 billion and consisted of six issues of public debt, providing permanent financing for instalment notes receivable purchased by Mid-State. These borrowings also include a $400 million warehouse facility (the "Mid-State Trust IX Variable Funding Loan Agreement"), providing temporary financing to Mid-State for its current purchases of instalment notes from JWH. At December 31, 2002, there was $177.0 million outstanding under this facility and $223.0 million available under the facility.
In November 2001, Trust X issued Asset Backed Notes in the amount of $394.0 million. Approximately $77.7 million of the proceeds were set aside in a restricted cash account until additional instalment notes related to Trust X were purchased and securitized. As notes were added to Trust X, restricted cash was released. The remaining proceeds, net of underwriting fees, from this issuance were used to repay $266.0 million of outstanding borrowings under the Mid-State Trust IX Variable Funding Loan Agreement, with the remaining proceeds used to reduce borrowings under the Revolving Credit Facility.
On October 1, 2002, all outstanding indebtedness under the Trust II Indenture was retired under provisions that allowed the trust's indebtedness to be called prior to its scheduled maturity. The Company used proceeds from the Mid-State Trust IX Variable Funding Loan Agreement to pay down all the remaining debt under Trust II. Trust IV owns the beneficial interest in Trust II and as a result, all collections on Trust II accounts are being used to pay interest, expenses and principal of Trust IV.
The Company believes that the Mid-State Trust IX Variable Funding Loan Agreement will provide Mid-State with the funds needed to purchase the instalment notes and mortgages generated by JWH. It is anticipated that one or more permanent financings similar to the Trust X Asset Backed Notes and other previous Mid-State asset-backed financings will be required over the next several years to repay future borrowings under the Trust IX Variable Funding Loan Agreement. The Company currently anticipates such a financing to occur in the second quarter of 2003.
The Credit Facilities contain a number of significant covenants that, among other things, restrict the ability of the Company and certain subsidiaries to dispose of assets, incur additional indebtedness, pay dividends, create liens on assets, enter into capital leases, make investments or acquisitions, engage in mergers or consolidations, or engage in certain transactions with subsidiaries and affiliates and otherwise restrict corporate activities (including change of control). In addition, under the Credit Facilities, the Company and its Restricted Subsidiaries (as defined in the Credit Facilities) are required to maintain specified financial ratios and comply with certain other financial tests. The most restrictive of these limitations are requirements to maintain (a) a minimum interest coverage ratio (the ratio of EBITDA to interest expense for the Company and its Restricted Subsidiaries as defined in the Credit Facilities) of at least 2.50-to-1 and (b) a maximum leverage ratio (the ratio of indebtedness to EBITDA for the Company and its Restricted Subsidiaries as defined in the Credit Facilities) of not more than 3.75-to-1. The Company was in compliance with these and all other covenants at December 31, 2002.
The Trust IX Variable Funding Loan Agreement covenants, among other things, restrict the ability of Mid-State to dispose of assets, create liens and engage in mergers or consolidations. Mid-State was in compliance with these covenants at December 31, 2002.
The Trust IX Variable Funding Loan Agreement, as amended, expired February 3, 2003, but was renewed to February 2, 2004.
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For descriptions of, and additional information about, the Company's debt, see Note 11 of "Notes to Consolidated Financial Statements."
Statement of Cash Flows
Cash and cash equivalents were approximately $13.4 million at December 31, 2002. Cash flow from operating activities for the year ended December 31, 2002, was primarily used for reductions of borrowings under the mortgage-backed notes, capital expenditures and to purchase shares of treasury stock and pay dividends.
Cash flow from operating activities for the year ended December 31, 2002, were $129.0 million, principally representing the net loss for the year and non-cash charges for depreciation, amortization, deferred taxes, the cumulative effect of change in accounting principle related to the transitional goodwill impairment charge and impairment charges, offset by an increase in working capital. The increase in working capital reflected an increase in instalment notes receivable, higher receivables due to increased December 2002 sales in both Industrial Products and Carbon and Metals segments, higher insurance receivables related to the property and business interruption insurance claim at Natural Resources and lower accrued expenses and income taxes payable. Partially offsetting these increases were higher accounts payable.
Capital expenditures totaled $79.0 million in the year ended December 31, 2002. These capital expenditures reflect the Company's ongoing commitment to maintain safe, efficient plants and continually increase productivity. Commitments for capital expenditures at December 31, 2002 were not significant; however, it is estimated that gross capital expenditures for the year ending December 31, 2003 will approximate $75 to $85 million. Actual expenditures in 2003 may be more or less than this amount, depending upon the level of earnings and cash flow, or expansion opportunities in certain markets.
The Company spent $1.9 million during 2002 to repurchase shares of its common stock. At December 31, 2002, the Company had approximately $23.9 million remaining under its repurchase authorization.
During the year ended December 31, 2002, the Board of Directors announced and paid to shareholders of record on February 20, May 15, September 12, and November 21, 2002, a dividend of $.03 per share on each of these dates. Dividends for the year ended December 31, 2002 aggregated $5.3 million.
During the year ended December 31, 2002, total debt decreased by $57.0 million. During the year, net borrowings under the Mid-State Trust IX Variable Funding Loan Agreement increased by $177.0 million, while scheduled payments on the mortgage-backed/asset-backed notes amounted to $234.4 million. Other senior debt increased by $0.4 million during the year.
Contractual Obligations and Commercial Commitments
The Company has certain contractual obligations and commercial commitments. Contractual obligations are those that will require cash payments in accordance with the terms of a contract, such as a borrowing or lease agreement. Commercial commitments represent potential obligations for performance in the event of demands by third parties or other contingent events, such as lines of credit or guarantees of debt. The following tables summarize the Company's contractual obligations and commercial commitments as of December 31, 2002. The unconditional purchase obligations primarily represent commitments to purchase raw materials as well as certain property, plant and equipment.
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Contractual obligations:
|
Payments Due by Period (in Thousands) |
|||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Total |
2003 |
2004 |
2005 |
2006 |
2007 and Thereafter |
||||||||||||
Mortgage-backed/asset-backed debt(1) | $ | 1,776,020 | $ | 350,058 | $ | 149,384 | $ | 130,056 | $ | 150,828 | $ | 995,694 | ||||||
Long-term debt(2) | 125,000 | 125,000 | ||||||||||||||||
Revolving Credit Facility(2) | 183,900 | 183,900 | ||||||||||||||||
Operating Leases | 52,733 | 14,534 | 10,772 | 6,840 | 7,169 | 13,418 | ||||||||||||
Unconditional purchase obligations | 57,390 | 24,910 | 24,594 | 6,558 | 332 | 996 | ||||||||||||
Total contractual cash obligations | $ | 2,195,043 | $ | 698,402 | $ | 184,750 | $ | 143,454 | $ | 158,329 | $ | 1,010,108 | ||||||
Other commercial commitments:
|
Amounts of Commitment Expiration per Year (in thousands) |
||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Total Amounts Committed |
Less than 1 Year |
1-3 Years |
4-5 Years |
Over 5 Years |
||||||||||
Lines of Credit(1) | $ | 350,000 | $ | 350,000 | $ | | $ | | $ | | |||||
Total commercial commitments | $ | 350,000 | $ | 350,000 | $ | | $ | | $ | | |||||
MARKET RISK
The Company is exposed to certain market risks inherent in the Company's financial instruments. These instruments generally arise from transactions entered into in the normal course of business. The Company's primary market risk exposures relate to (i) interest rate risk on the instalment notes receivable portfolio and (ii) interest rate risk on short- and long-term borrowings. In the past, the Company has periodically used derivative financial instruments to manage interest rate risk. At December 31, 2002 there were no such instruments outstanding.
As shown in Note 5 of "Notes to Consolidated Financial Statements," the Company's fixed-rate installment notes receivable portfolio had an estimated fair value as of December 31, 2002 of approximately $2.0 billion. Similarly, the Company's fixed-rate mortgage-backed/asset-backed notes have an estimated fair value as of December 31, 2002 of approximately $1.9 billion. Changes in interest rates are substantially offset by the fixed rate nature of these assets and liabilities. A 1% increase in interest rates would result in approximately a $7.8 million decrease in the net difference in value between the instalment notes receivable portfolio and the mortgage-backed notes. All of the Company's other borrowings are at variable interest rates.
In the ordinary course of business, the Company is also exposed to commodity price risks. These exposures primarily relate to the acquisition of raw materials and anticipated purchases and sales of natural gas. The Company occasionally utilizes derivative commodity instruments to manage certain of these exposures where considered practical to do so. During 2002 and 2001, the Company hedged approximately 23% and 44%, respectively of its natural gas production with swap contracts. These swap contracts effectively converted a portion of forecasted sales at floating-rate natural gas prices to a fixed-rate basis. As a result of increases in natural gas prices during 2002, these swap contracts resulted in cash outflows of $0.5 million decreasing net sales and revenues. During 2001, natural gas prices
38
declined and these swap contracts resulted in payments to the Company of approximately $8.1 million that were recognized and included in net sales in the statement of operations.
During 2002, the Company hedged approximately 57% of it natural gas purchases with swap contracts. These swap contracts effectively converted a portion of forecasted natural gas purchases at floating-rate natural gas prices to a fixed-rate basis. As a result of increases in natural gas prices during 2002, these swap contracts resulted in cash inflows of $0.3 million decreasing cost of sales.
As of December 31, 2002, swap contracts to hedge anticipated sales in 2003 of natural gas totaling 4.8 million mmbtu were outstanding at prices ranging from $4.30 to $4.44 per mmbtu. At December 31, 2002 the net loss from these hedging instruments, which was $1.1 million, was recorded in other liabilities and accumulated comprehensive income (loss). Also, at December 31, 2002, swap contracts to hedge anticipated purchases in 2003 of natural gas totaling 0.2 million mmbtu were outstanding at a price of $3.47 per mmbtu.
The Company is also subject to a limited amount of foreign currency risk, but does not currently utilize any significant derivative foreign currency instruments to manage exposures for transactions denominated in currencies other than the U.S. dollar.
NEW ACCOUNTING PRONOUNCEMENTS
Accounting for Asset Retirement Obligations
In June 2001, the Financial Accounting Standards Board (FASB) issued FAS 143, "Accounting for Asset Retirement Obligations", which requires the recognition of a liability at fair value for an asset retirement obligation in the period in which it is incurred. Retirement obligations associated with long-lived assets included within the scope of FAS 143 are those for which there is a legal obligation to settle under existing or enacted law, statute, written or oral contract, or by legal construction under the doctrine of promissory estoppel. Retirement obligations are included in the scope of the standard only if the legal obligation exists in connection with or as a result of the permanent retirement, abandonment or sale of a long-lived asset. When the liability is initially recorded, the carrying amount of the related long-lived asset is correspondingly increased. Over time, the liability is accreted to its future value. The corresponding amount capitalized at inception is depreciated over the useful life of the asset. The liability must be revalued each period based on current market prices. FAS 143 is effective for fiscal years beginning after June 15, 2002.
The Company estimates that the adoption of FAS 143 will result in a non-cash increase to net property, plant and equipment of approximately $0.8 million, a non-cash net increase to asset retirement obligation of approximately $0.4 million, and as a cumulative effect of change in accounting principle, a non-cash pretax charge of approximately $0.4 million.
Other Pronouncements
In April 2002, the FASB issued FAS No. 145, "Rescission of FASB Statements No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections." FAS 145 eliminates the requirement that gains and losses from the extinguishment of debt be aggregated and, if material, be classified as an extraordinary item, net of the related income tax effect and eliminates an inconsistency between the accounting for sale-leaseback transactions and certain lease modifications that have economic effects that are similar to sale-leaseback transactions. Generally, FAS 145 is effective for transactions occurring after May 15, 2002. As the Company refinances its senior debt in 2003, the Company expects a $0.6 million loss associated with the extinguishment of the Company's existing debt
39
that will be recorded as an operating expense and not as an extraordinary item in the statement of operations.
In June 2002, the FASB issued FAS No. 146, "Accounting for Exit or Disposal Activities." FAS 146 addresses significant issues regarding the recognition, measurement, and reporting of costs that are associated with exit and disposal activities, including restructuring activities that are currently accounted for pursuant to the guidance that the Emerging Issues Task Force (EITF) has set forth in EITF Issue No. 94-3, "Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring". The scope of FAS 146 also includes: (1) costs related to terminating a contract that is not a capital lease and (2) termination benefits that employees who are involuntarily terminated receive under the terms of a one-time benefit arrangement that is not an ongoing benefit arrangement or an individual deferred-compensation contract. Under the new standard, exit and disposal activities are generally expensed as incurred. FAS 146 will be effective for exit or disposal activities that are initiated after December 31, 2002. Early application is encouraged.
In December 2002, the FASB issued FAS No. 148, "Accounting for Stock-Based CompensationTransition and Disclosurean amendment of FASB Statement No. 123." This Statement amends FAS No. 123, "Accounting for Stock-Based Compensation" to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, this Statement amends the disclosure requirements of Statement 123 to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. FAS No. 148 provides for voluntary adoption of the fair value method for entities with fiscal years ending after December 15, 2002. The Company has elected to continue the use of the intrinsic value method for the fiscal year ending December 31, 2002 but has adopted the prominent disclosure provisions.
PRIVATE SECURITIES LITIGATION REFORM ACT SAFE HARBOR STATEMENT
This Form 10-K contains certain forward-looking statements (as such term is defined in the Private Securities Litigation Reform Act of 1995) and information relating to the Company that is based on the beliefs of the management of the Company, as well as assumptions made by and information currently available to the management of the Company. When used in this Form 10-K, the words "estimate," "project," "believe," "anticipate," "intend," "expect," and similar expressions are intended to identify forward-looking statements. Such statements reflect the current views of the Company with respect to future events and are subject to risks and uncertainties that could cause actual results to differ materially from those contemplated in such forward-looking statements. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of the date hereof. The Company does not undertake any obligation to publicly release any revisions to these forward looking statements to reflect events or circumstances after the date hereof or to reflect the occurrence of unanticipated events.
40
UNAUDITED INTERIM FINANCIAL INFORMATION:
(in thousands, except per share amounts)
|
Quarter ended |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Fiscal Year 2002 |
||||||||||||
March 31 |
June 30 |
September 30 |
December 31 |
|||||||||
Net sales and revenues | $ | 447,111 | $ | 503,229 | $ | 500,382 | $ | 492,511 | ||||
Gross profit | 74,915 | 89,531 | 78,946 | 62,355 | ||||||||
Net income (loss) before cumulative change in accounting principle | 13,483 | 24,214 | 21,127 | 14,600 | ||||||||
Change in accounting principle | (125,947 | ) | | | | |||||||
Net income (loss) after cumulative change in accounting principle | $ | (112,464 | ) | $ | 24,214 | $ | 21,127 | $ | 14,600 | |||
Diluted income per share before cumulative change in accounting principle | $ | .30 | $ | .54 | $ | .47 | $ | .33 | ||||
Change in accounting principle | (2.81 | ) | | | | |||||||
Diluted income per share after cumulative change in accounting principle | $ | (2.51 | ) | $ | .54 | $ | .47 | $ | .33 | |||
Reclassifications for the quarters ended March 31, 2002, June 30, 2002 and September 30, 2002 have been made that increased time charge income and provision for loan losses by $1.687 million, $1.789 million, and $1.110 million, respectively, to properly reflect the recording of sales and related cost of sales for repossessed homes. There is no net impact on gross margins, net income or diluted income per share.
|
Quarter ended |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Fiscal Year 2001 |
||||||||||||
March 31 |
June 30 |
September 30 |
December 31 |
|||||||||
Net sales and revenues | $ | 464,081 | $ | 516,843 | $ | 494,815 | $ | 444,167 | ||||
Gross profit | 79,405 | 87,104 | 82,886 | 81,096 | ||||||||
Net income | 5,427 | 14,331 | 11,193 | 12,299 | ||||||||
Diluted income per share | .12 | .32 | .25 | .28 |
Diluted earnings per share was $.95 for 2001, which was lower than the sum of the quarterly EPS reported above as a result of purchases of treasury stock during the year.
Reclassifications for the quarter ended March 31, 2001 have been made that reduced time charge income and provision for loan losses by $907 to properly reflect the recording of sales and related cost of sales for repossessed homes. There is no net impact on gross margins, net income or diluted income per share.
Item 8. Financial Statements and Supplementary Data
Financial Statements and Supplementary Data consist of the financial statements as indexed on page F-1 and unaudited financial information presented in Part II, Item 7, "Management's Discussion and Analysis of Results of Operations and Financial Condition".
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
None.
41
Part III
Item 10. Directors and Executive Officers of the Registrant
Incorporated by reference to the Proxy Statement (the "Proxy Statement") included in the Schedule 14A to be filed by the Company with the Securities and Exchange Commission (the "Commission") under the Securities Exchange Act of 1934, as amended. Certain information with respect to executive officers is included in Part I, Item 4.
Item 11. Executive Compensation
Incorporated by reference to the Proxy Statement.
Item 12. Security Ownership of Certain Beneficial Owners and Management
Incorporated by reference to the Proxy Statement.
Item 13. Certain Relationships and Related Transactions
Incorporated by reference to the Proxy Statement.
Item 14. Controls and Procedures
As of March 21, 2003, under the supervision and with the participation of the Company's Chief Executive Officer ("CEO") and the Chief Financial Officer ("CFO"), management has evaluated the effectiveness of the design and operation of the Company's disclosure controls and procedures. Based on that evaluation, the CEO and CFO, concluded that the Company's disclosure controls and procedures were effective as of March 21, 2003. There were no significant changes in the Company's internal controls or in the other factors that could significantly affect those controls subsequent to the date of the evaluation.
Part IV
Item 15. Exhibits, Financial Statement Schedules and Reports on Form 8-K
42
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
WALTER INDUSTRIES, INC. | ||
March 21, 2003 |
/s/ WILLIAM F. OHRT William F. Ohrt, Executive Vice President and Principal Financial Officer |
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
March 21, 2003 | /s/ DON DEFOSSET Don DeFosset, Chairman, President and Chief Executive Officer |
|
March 21, 2003 |
/s/ DONALD N. BOYCE * Donald N. Boyce, Director |
|
March 21, 2003 |
/s/ HOWARD L. CLARK, JR. * Howard L. Clark, Jr., Director |
|
March 21, 2003 |
/s/ PERRY GOLKIN * Perry Golkin, Director |
|
March 21, 2003 |
/s/ BERNARD G. RETHORE * Bernard G. Rethore, Director |
|
March 21, 2003 |
/s/ SCOTT C. NUTTALL * Scott C. Nuttall, Director |
|
March 21, 2003 |
/s/ WAYNE W. ROBINSON * Wayne W. Robinson, Director |
|
March 21, 2003 |
/s/ NEIL A. SPRINGER * Neil A. Springer, Director |
|
43
March 21, 2003 |
/s/ MICHAEL T. TOKARZ * Michael T. Tokarz, Director |
|
March 21, 2003 |
/s/ WILLIAM F. OHRT William F. Ohrt, Executive Vice President and Principal Financial Officer |
|
March 21, 2003 |
/s/ CHARLES E. CAUTHEN Charles E. Cauthen, Senior Vice President, Controller and Principal Accounting Officer |
* By: /s/ CHARLES E. CAUTHEN
Charles E. Cauthen
Attorney-in-Fact
44
Walter Industries, Inc.
Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
I, Don DeFosset, Chief Executive Officer, certify that:
Date: March 21, 2003
/s/
Don DeFosset
Don DeFosset
Chief Executive Officer
45
Walter Industries, Inc.
Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
I, William F. Ohrt, Chief Financial Officer, certify that:
Date: March 21, 2003
/s/
William F. Ohrt
William F. Ohrt
Chief Financial Officer
46
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
Walter Industries, Inc. and Subsidiaries | |||
Report of Independent Certified Public Accountants |
F-2 |
||
Consolidated Balance SheetsDecember 31, 2002 and December 31, 2001 |
F-3 |
||
Consolidated Statements of Operations for the Two Years Ended December 31, 2002, the Seven Months Ended December 31, 2000 and the Year Ended May 31, 2000 |
F-4 |
||
Consolidated Statements of Changes in Stockholders' Equity for the Two Years Ended December 31, 2002, the Seven Months Ended December 31, 2000 and the Year Ended May 31, 2000 |
F-5 |
||
Consolidated Statements of Cash Flows for the Two Years Ended December 31, 2002, the Seven Months Ended December 31, 2000 and the Year Ended May 31, 2000 |
F-6 |
||
Notes to Consolidated Financial Statements |
F-8 |
F-1
REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS
To
the Board of Directors and Stockholders of
Walter Industries, Inc.
In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of operations, of changes in stockholders' equity and of cash flows present fairly, in all material respects, the financial position of Walter Industries, Inc. and its subsidiaries at December 31, 2002 and December 31, 2001, and the results of their operations and their cash flows for each of the two years ended December 31, 2002 and December 31, 2001, the seven months ended December 31, 2000, and the year ended May 31, 2000, in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company's management; our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with auditing standards generally accepted in the United States of America, which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
As discussed in Note 9, the Company changed its method of accounting for amortization of goodwill in accordance with Statement of Financial Accounting Standards No.142, "Goodwill and Other Intangible Assets" effective January 1, 2002.
PricewaterhouseCoopers LLP
Tampa,
Florida
February 12, 2003
F-2
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(in thousands, except share amounts)
|
December 31, 2002 |
December 31, 2001 |
|||||||
---|---|---|---|---|---|---|---|---|---|
ASSETS | |||||||||
Cash and cash equivalents | $ | 13,361 | $ | 11,536 | |||||
Short-term investments, restricted | 97,886 | 126,751 | |||||||
Marketable securities | 1,610 | 1,499 | |||||||
Instalment notes receivable, net | 1,717,723 | 1,689,773 | |||||||
Receivables, net | 273,615 | 223,630 | |||||||
Inventories | 250,507 | 252,781 | |||||||
Prepaid expenses | 12,208 | 8,778 | |||||||
Property, plant and equipment, net | 490,216 | 485,711 | |||||||
Assets held for sale | 12,171 | 12,333 | |||||||
Investments | 13,672 | 13,116 | |||||||
Deferred income taxes | 32,904 | | |||||||
Unamortized debt expense | 35,253 | 39,918 | |||||||
Other long-term assets, net | 38,604 | 44,550 | |||||||
Goodwill and other intangibles, net | 215,494 | 423,720 | |||||||
$ | 3,205,224 | $ | 3,334,096 | ||||||
LIABILITIES AND STOCKHOLDERS' EQUITY |
|||||||||
Accounts payable | $ | 158,882 | $ | 115,293 | |||||
Accrued expenses | 119,161 | 142,565 | |||||||
Income taxes payable | 52,223 | 68,536 | |||||||
Debt | |||||||||
Mortgage-backed/asset-backed notes | 1,776,020 | 1,833,442 | |||||||
Other senior debt | 308,900 | 308,500 | |||||||
Accrued interest | 33,162 | 30,512 | |||||||
Deferred income taxes | | 49,873 | |||||||
Accumulated postretirement benefits obligation | 296,402 | 296,178 | |||||||
Other long-term liabilities | 121,480 | 48,546 | |||||||
Commitments and Contingencies (Note 16) |
|||||||||
Stockholders' equity |
|||||||||
Common stock, $.01 par value per share: | |||||||||
Authorized200,000,000 shares | |||||||||
Issued55,596,665 and 55,379,270 shares | 556 | 554 | |||||||
Capital in excess of par value | 1,154,608 | 1,157,202 | |||||||
Accumulated deficit | (629,960 | ) | (577,438 | ) | |||||
Treasury stock11,284,492 and 11,103,292 shares, at cost | (136,452 | ) | (134,565 | ) | |||||
Accumulated other comprehensive loss | (49,758 | ) | (5,102 | ) | |||||
Total stockholders' equity | 338,994 | 440,651 | |||||||
$ | 3,205,224 | $ | 3,334,096 | ||||||
See accompanying "Notes to Consolidated Financial Statements"
F-3
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(in thousands, except per share amounts)
|
For the years ended December 31, |
|
|
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||||
|
2002 |
2001 |
||||||||||||
Sales and revenues: | ||||||||||||||
Net sales | $ | 1,700,707 | $ | 1,664,019 | $ | 1,050,353 | $ | 1,661,947 | ||||||
Time charges | 220,499 | 214,152 | 122,316 | 216,545 | ||||||||||
Miscellaneous | 22,027 | 29,538 | 15,246 | 26,416 | ||||||||||
Excise tax refund claim | | 12,197 | | | ||||||||||
1,943,233 | 1,919,906 | 1,187,915 | 1,904,908 | |||||||||||
Cost and expenses: | ||||||||||||||
Cost of sales (exclusive of depreciation shown below) | 1,394,960 | 1,333,528 | 853,647 | 1,325,003 | ||||||||||
Depreciation | 65,660 | 61,372 | 38,446 | 79,607 | ||||||||||
Selling, general and administrative | 189,592 | 188,854 | 112,239 | 212,771 | ||||||||||
Provision for losses on instalment notes | 12,399 | 11,026 | 5,310 | 10,660 | ||||||||||
Postretirement benefits | 15,965 | 19,348 | 12,608 | 21,834 | ||||||||||
Interest and amortization of debt expense | 154,017 | 171,624 | 112,211 | 186,635 | ||||||||||
Amortization of goodwill and other intangibles | 7,225 | 36,981 | 21,772 | 37,664 | ||||||||||
Restructuring and impairment charges | 1,692 | 6,912 | 23,016 | 164,366 | ||||||||||
Loss due to mining accident | | 10,834 | | | ||||||||||
1,841,510 | 1,840,479 | 1,179,249 | 2,038,540 | |||||||||||
Income (loss) before income tax expense | 101,723 | 79,427 | 8,666 | (133,632 | ) | |||||||||
Income tax (expense) benefit | (28,298 | ) | (36,177 | ) | (5,480 | ) | 22,629 | |||||||
Income (loss) before cumulative effect of change in accounting principle | 73,425 | 43,250 | 3,186 | (111,003 | ) | |||||||||
Cumulative effect of change in accounting principle (net of income tax of $75,053) | (125,947 | ) | | | | |||||||||
Net income (loss) | $ | (52,522 | ) | $ | 43,250 | $ | 3,186 | $ | (111,003 | ) | ||||
Basic net income (loss) per share: | ||||||||||||||
Net income (loss) before accounting change | $ | 1.66 | $ | .96 | $ | .07 | $ | (2.28 | ) | |||||
Cumulative effect of change in accounting principle, net of tax | (2.85 | ) | | | | |||||||||
Net income (loss) | $ | (1.19 | ) | $ | .96 | $ | .07 | $ | (2.28 | ) | ||||
Diluted net income (loss) per share: | ||||||||||||||
Net income (loss) before accounting change | $ | 1.64 | $ | .95 | $ | .07 | $ | (2.28 | ) | |||||
Cumulative effect of change in accounting principle, net of tax | (2.81 | ) | | | | |||||||||
Net income (loss) | $ | (1.17 | ) | $ | .95 | $ | .07 | $ | (2.28 | ) | ||||
See accompanying "Notes to Consolidated Financial Statements"
F-4
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS' EQUITY
(in thousands)
|
Total |
Comprehensive Income (Loss) |
Accumulated Deficit |
Accumulated Other Comprehensive Income (Loss) |
Common Stock |
Capital in Excess |
Treasury Stock |
||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Balance at May 31, 1999 | $ | 578,953 | $ | (512,871 | ) | $ | (6,028 | ) | $ | 553 | $ | 1,169,377 | $ | (72,078 | ) | ||||||||||
Comprehensive loss: | |||||||||||||||||||||||||
Net loss | (111,003 | ) | $ | (111,003 | ) | (111,003 | ) | ||||||||||||||||||
Other comprehensive income, net of tax: | |||||||||||||||||||||||||
Net unrealized gains in marketable securities | 10 | 10 | 10 | ||||||||||||||||||||||
Foreign currency translation adjustment | (754 | ) | (754 | ) | (754 | ) | |||||||||||||||||||
Reduction in additional pension liability | 5,621 | 5,621 | 5,621 | ||||||||||||||||||||||
Comprehensive loss | $ | (106,126 | ) | ||||||||||||||||||||||
Stock issued from option exercises | 115 | 115 | |||||||||||||||||||||||
Dividends paid, $.03 per share quarterly | (4,361 | ) | (4,361 | ) | |||||||||||||||||||||
Purchases of treasury stock, net of reissuances | (31,954 | ) | (31,954 | ) | |||||||||||||||||||||
Balance at May 31, 2000 | 436,627 | (623,874 | ) | (1,151 | ) | 553 | 1,165,131 | (104,032 | ) | ||||||||||||||||
Comprehensive income: | |||||||||||||||||||||||||
Net income | 3,186 | $ | 3,186 | 3,186 | |||||||||||||||||||||
Other comprehensive income, net of tax: | |||||||||||||||||||||||||
Net unrealized gains in marketable securities | 56 | 56 | 56 | ||||||||||||||||||||||
Foreign currency translation adjustment | 26 | 26 | 26 | ||||||||||||||||||||||
Comprehensive income | $ | 3,268 | |||||||||||||||||||||||
Stock issued from option exercises | 426 | 1 | 425 | ||||||||||||||||||||||
Dividends paid, $.03 per share quarterly | (2,789 | ) | (2,789 | ) | |||||||||||||||||||||
Purchases of treasury stock | (12,081 | ) | (12,081 | ) | |||||||||||||||||||||
Balance at December 31, 2000 | 425,451 | (620,688 | ) | (1,069 | ) | 554 | 1,162,767 | (116,113 | ) | ||||||||||||||||
Comprehensive income: | |||||||||||||||||||||||||
Net income | 43,250 | $ | 43,250 | 43,250 | |||||||||||||||||||||
Other comprehensive income, net of tax: | |||||||||||||||||||||||||
Foreign currency translation adjustment | (101 | ) | (101 | ) | (101 | ) | |||||||||||||||||||
Increase in additional pension liability | (3,845 | ) | (3,845 | ) | (3,845 | ) | |||||||||||||||||||
Net unrealized loss on hedge | (87 | ) | (87 | ) | (87 | ) | |||||||||||||||||||
Comprehensive income | $ | 39,217 | |||||||||||||||||||||||
Stock issued from option exercises | 289 | 289 | |||||||||||||||||||||||
Purchases of treasury stock | (18,452 | ) | (18,452 | ) | |||||||||||||||||||||
Dividends paid, $.03 and $.04 per share quarterly | (5,854 | ) | (5,854 | ) | |||||||||||||||||||||
Balance at December 31, 2001 | 440,651 | (577,438 | ) | (5,102 | ) | 554 | 1,157,202 | (134,565 | ) | ||||||||||||||||
Comprehensive income: | |||||||||||||||||||||||||
Net loss | (52,522 | ) | $ | (52,522 | ) | (52,522 | ) | ||||||||||||||||||
Other comprehensive income, net of tax: | |||||||||||||||||||||||||
Foreign currency translation adjustment | 20 | 20 | 20 | ||||||||||||||||||||||
Increase in additional pension liability | (43,718 | ) | (43,718 | ) | (43,718 | ) | |||||||||||||||||||
Net unrealized loss on hedge | (958 | ) | (958 | ) | (958 | ) | |||||||||||||||||||
Comprehensive loss | $ | (97,178 | ) | ||||||||||||||||||||||
Stock issued from option exercises | 2,722 | 2 | 2,720 | ||||||||||||||||||||||
Purchases of treasury stock | (1,887 | ) | (1,887 | ) | |||||||||||||||||||||
Dividends paid, $.03 per share quarterly | (5,314 | ) | (5,314 | ) | |||||||||||||||||||||
Balance at December 31, 2002 | $ | 338,994 | $ | (629,960 | ) | $ | (49,758 | ) | $ | 556 | $ | 1,154,608 | $ | (136,452 | ) | ||||||||||
See accompanying "Notes to Consolidated Financial Statements"
F-5
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(in thousands)
|
For the years ended December 31, |
|
|
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||||||
|
2002 |
2001 |
||||||||||||||
OPERATING ACTIVITIES | ||||||||||||||||
Net income (loss) | $ | (52,522 | ) | $ | 43,250 | $ | 3,186 | $ | (111,003 | ) | ||||||
Charges to income (loss) not affecting cash: | ||||||||||||||||
Depreciation | 65,660 | 61,372 | 38,446 | 79,607 | ||||||||||||
Cumulative effect of change in accounting principle, net of tax | 125,947 | | | | ||||||||||||
Provision (benefit) for deferred income taxes | 20,807 | 21,680 | 1,250 | (46,419 | ) | |||||||||||
Accumulated postretirement benefits obligation | 224 | 9,275 | 5,130 | 11,364 | ||||||||||||
Provision (benefit) for other long-term liabilities | 687 | (15,566 | ) | (1,491 | ) | 529 | ||||||||||
Amortization of goodwill and other intangibles | 7,225 | 36,981 | 21,772 | 37,664 | ||||||||||||
Amortization of debt expense | 4,758 | 5,328 | 3,642 | 7,705 | ||||||||||||
Restructuring and impairment charges (a) | 1,316 | 4,415 | 3,461 | 159,360 | ||||||||||||
174,102 | 166,735 | 75,396 | 138,807 | |||||||||||||
Decrease (increase) in assets | ||||||||||||||||
Short-term investments, restricted | 28,865 | (25,850 | ) | 40,625 | 7,623 | |||||||||||
Marketable securities | (111 | ) | 481 | (400 | ) | 3,290 | ||||||||||
Instalment notes receivable, net (b) | (27,950 | ) | (3,496 | ) | (19,102 | ) | (13,046 | ) | ||||||||
Receivables, net | (49,985 | ) | 15,990 | 9,743 | (12,494 | ) | ||||||||||
Inventories | 2,274 | 8,660 | 49,936 | (11,488 | ) | |||||||||||
Prepaid expenses | (3,430 | ) | 4,301 | (4,177 | ) | 10,424 | ||||||||||
Increase (decrease) in liabilities | ||||||||||||||||
Accounts payable | 43,589 | (38,974 | ) | (3,725 | ) | 16,249 | ||||||||||
Accrued expenses (a) | (24,720 | ) | 11,712 | (9,759 | ) | (3,717 | ) | |||||||||
Income taxes payable | (16,314 | ) | 7,509 | 1,198 | 6,797 | |||||||||||
Accrued interest | 2,650 | 2,281 | 4,750 | (2,189 | ) | |||||||||||
Cash flows from operating activities | 128,970 | 149,349 | 144,485 | 140,256 | ||||||||||||
INVESTING ACTIVITIES | ||||||||||||||||
Additions to property, plant and equipment, net of retirements | (70,003 | ) | (74,619 | ) | (44,618 | ) | (79,923 | ) | ||||||||
Decrease (increase) in investments and other assets | 5,390 | (8,297 | ) | (2,643 | ) | (339 | ) | |||||||||
Cash flows used in investing activities | (64,613 | ) | (82,916 | ) | (47,261 | ) | (80,262 | ) | ||||||||
FINANCING ACTIVITIES | ||||||||||||||||
Issuance of debt | 693,714 | 1,126,328 | 419,900 | 1,100,464 | ||||||||||||
Retirement of debt | (750,736 | ) | (1,165,719 | ) | (517,679 | ) | (1,134,703 | ) | ||||||||
Additions to unamortized debt expense | (93 | ) | (2,814 | ) | (795 | ) | (2,361 | ) | ||||||||
Purchases of treasury stock, net of reissuances | (1,887 | ) | (18,452 | ) | (12,081 | ) | (31,954 | ) | ||||||||
Dividends paid | (5,314 | ) | (5,854 | ) | (2,789 | ) | (4,361 | ) | ||||||||
Exercise of employee stock options | 2,722 | 289 | 426 | 115 | ||||||||||||
Net unrealized loss on hedge | (958 | ) | (87 | ) | | | ||||||||||
Cash flows used in financing activities | (62,552 | ) | (66,309 | ) | (113,018 | ) | (72,800 | ) | ||||||||
EFFECT OF EXCHANGE RATE ON CASH | 20 | (101 | ) | 26 | (754 | ) | ||||||||||
Net increase (decrease) in cash and cash equivalents | 1,825 | 23 | (15,768 | ) | (13,560 | ) | ||||||||||
Cash and cash equivalents at beginning of period | 11,536 | 11,513 | 27,281 | 40,841 | ||||||||||||
Cash and cash equivalents at end of period | $ | 13,361 | $ | 11,536 | $ | 11,513 | $ | 27,281 | ||||||||
F-6
|
December 31, 2002 |
December 31, 2001 |
December 31, 2000 |
May 31, 2000 |
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Accrued expenses | $ | 376 | $ | 2,497 | $ | 19,555 | $ | 5,006 | |||||
Non-cash | 1,316 | 4,415 | 3,461 | 159,360 | |||||||||
Total restructuring and impairment charges | $ | 1,692 | $ | 6,912 | $ | 23,016 | $ | 164,366 | |||||
SUPPLEMENTAL DISCLOSURES: | ||||||||||||||
Interest paid | $ | 146,689 | $ | 164,207 | $ | 104,072 | $ | 181,564 | ||||||
Income taxes paid | $ | 20,221 | $ | 6,496 | $ | 2,684 | $ | 16,607 |
See accompanying "Notes to Consolidated Financial Statements"
F-7
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
NOTE 1Organization
Walter Industries, Inc. ("the Company") is a diversified company which operates in five reportable segments: Homebuilding, Financing, Industrial Products, Carbon and Metals, and Natural Resources (See Note 18). Through these operating segments, the Company offers a diversified line of products and services including home construction and financing, ductile iron pressure pipe, aluminum foil and sheet products, furnace and foundry coke, chemicals and slag fiber, alloys and metals, petroleum coke distribution, refinery outsourcing services and coal and methane gas production and distribution.
The Company was organized in 1987 for the purpose of acquiring Jim Walter Corporation ("Original Jim Walter"). The Company's financial statements reflect the allocation of the purchase price of Original Jim Walter based upon the fair value of the assets acquired and the liabilities assumed.
On December 27, 1989, the Company and most of its subsidiaries each filed a voluntary petition for reorganization under Chapter 11 of Title 11 of the United States Code (the "Bankruptcy Proceedings") in the United States Bankruptcy Court for the Middle District of Florida, Tampa Division (the "Bankruptcy Court"). The Company emerged from bankruptcy on March 17, 1995 (the "Effective Date") pursuant to the Amended Joint Plan of Reorganization Dated as of December 9, 1994, as modified on March 1, 1995 (as so modified the "Consensual Plan"). Despite the confirmation and effectiveness of the Consensual Plan, the Bankruptcy Court continues to have jurisdiction over, among other things, the resolution of disputed prepetition claims against the Company and other matters that may arise in connection with or related to the Consensual Plan.
NOTE 2Summary of Significant Accounting Policies
Principles of Consolidation
The consolidated financial statements include the accounts of the Company and all of its subsidiaries. Preparation of financial statements in accordance with generally accepted accounting principles requires management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements. Actual results could differ from those estimates. All significant intercompany balances and transactions have been eliminated.
Foreign Currency Translation
For the foreign subsidiaries included in the Carbon and Metals segment that prepare financial statements in currencies other than the U.S. dollar, the Company translates revenues and expenses at average rates prevailing during the year and assets and liabilities at year end exchange rates. Translation adjustments are reported as a component of stockholders' equity. Gains and losses from foreign currency transactions are insignificant and are included in selling, general and administrative expenses.
Concentrations of Credit Risk
Financial instruments, which potentially subject the Company to significant concentrations of credit risk, consist principally of cash and cash equivalents, marketable securities, instalment notes receivable, trade and other receivables and derivative-related receivables.
The Company maintains cash and cash equivalents and marketable securities in high quality securities with various financial institutions. Concentrations of credit risk with respect to instalment notes receivable and trade and other receivables are limited due to the large number of customers and their dispersion across many geographic areas. However, of the gross amount of instalment notes
F-8
receivable at December 31, 2002, 26%, 14%, 9%, and 8% (December 31, 2001, 24%, 14%, 9%, and 9%) are secured by homes located in the states of Texas, Mississippi, Alabama and Florida, respectively. The Company believes the potential for incurring material losses related to the concentration of these credit risks is remote. Derivatives are entered into only with what management considers to be highly credit-worthy counterparties.
Revenue Recognition
Revenue is generally recognized when products are shipped or services are provided to customers. Revenue from the construction and sale of a home is included in income upon completion of construction and legal transfer of ownership to the customer. Time charges are recognized using the interest method. Instalment note payoffs received in advance of scheduled maturity (prepayments) cause time charge income to increase due to the recognition of remaining unamortized discounts arising from the application of ABP 21 at the note's inception. Instalment notes are placed on non-accrual status when any portion of the principal or time charges is ninety days past due. When placed on non-accrual status, the related time charges receivable is reversed against time charges of the current period. Instalment notes are removed from non-accrual status when principal and time charges become current. Recoveries of advanced taxes and insurance related to instalment notes are recognized as income when collected. For the Company's methane gas operations, revenues are recognized when the gas has been transferred to the customers' pipeline, at which time transfer of title occurs. Revenue earned by shipping cargo by ocean vessel is recognized under international shipping standards as defined by Incoterms 2000, when title and risk of loss transfer to the customer. Given the diversity of the Company's businesses, many transactions have unique characteristics, which have to be analyzed on a case-by-case basis. This diversity of products and contracts can lead to variations in the timing of income recognition. However, most transactions are not individually significant, nor could they materially impact earnings.
Within the Carbon and Metals segment, the Company follows gross reporting for all transactions, including those with Rain Calcining Ltd. ("Rain"). See Note 21 "Related Party Transactions."
Instalment Notes and Related Allowance for Losses
Within the Financing Segment, both Mid-State Homes, Inc. ("MSH") and Walter Mortgage Company ("WMC") offer financing to homebuyers that is secured by mortgages and liens on the real and personal property. The financing revenue generated by both MSH and WMC is recognized using the interest method, however, the legal instruments used in each company allow for different amounts to be charged to the customer and ultimately recognized as revenue. MSH offers instalment notes, which state the maximum amount to be charged to the customer, and ultimately recognized as revenue, based on the contractual number of payments and dollar value of monthly payments, excluding late charges that may by levied. WMC offers mortgage loans that have fixed monthly payments and repayment terms similar to instalment notes, yet under the laws governing these loans, WMC has the ability to levy costs to protect WMC's collateral position upon default, such as attorney fees, inspections and late charges as allowed by state law. References to instalment notes or mortgage instalment notes include mortgage loans offered by WMC. Mortgage loans in the WMC portfolio, before allowances, were approximately $15.2 million and $0.6 million at December 31, 2002 and 2001, respectively.
Management's periodic evaluation of the adequacy of the allowance for losses on instalment notes is based on the Company's past loss experience, known and inherent risks in the portfolio,
F-9
delinquencies, the estimated value of the underlying real estate collateral and current economic and market conditions within the geographic areas surrounding the underlying real estate. The allowance for losses on instalment notes is increased by provisions for losses charged to income and is reduced by charge-offs net of recoveries.
Repossessed Property
Gains on sales of repossessed land and homes are recorded into income under the instalment method based on the buyer's equity in the property. Deferred gains are recorded into income on a pro-rata basis based on the buyer's equity in the property. Once the buyer has 5% equity, the remaining deferred gain is immediately recorded into income.
Cash and Cash Equivalents
Cash and cash equivalents include short-term deposits and highly liquid investments which have original maturities of three months or less and are stated at cost which approximates market. The Company's cash management system provides for the reimbursement of all major bank disbursement accounts on a daily basis. Checks issued but not yet presented to the banks for payment are classified as book overdrafts and included in accounts payable.
Marketable Securities
Investments with original maturities greater than three months are classified as marketable securities. The Company's marketable securities are classified as available for sale and are carried at estimated fair values which approximate cost. Unrealized gains and losses are reflected in stockholders' equity, net of tax.
Inventories
Inventories are valued at the lower of cost or market using either the first-in, first-out ("FIFO") or average cost method of accounting.
Accounting for the Impairment of Long-Lived Assets
Long-lived assets are reviewed for impairment whenever events or changes in circumstances indicate that the book value of the asset may not be recoverable. The Company periodically evaluates whether events and circumstances have occurred that indicate possible impairment. The Company uses an estimate of the future undiscounted net cash flows of the related asset or asset grouping over the remaining life in measuring whether the assets are recoverable. See Note 3 "Restructuring, Impairment and Other Charges."
Investments
The Company consolidates all majority owned and controlled subsidiaries, applies the equity method of accounting for investments of between 20% and 50%, and accounts for investments below the 20% level under the cost method.
Goodwill and Other Intangible AssetsAdoption of FAS Statement 142
The Company adopted FAS No. 142, "Goodwill and Other Intangible Assets" effective on January 1, 2002. Under FAS 142, goodwill and intangible assets that have an indefinite useful life are no longer subject to amortization. Instead, FAS 142 requires goodwill and intangible assets that have an
F-10
indefinite life to be reviewed for impairment on an annual basis, or more frequently if events or circumstances indicate possible impairment. Intangible assets that have a definite life are amortized over their useful life. Definitive lived intangible assets consist primarily of premiums on the Trust II instalment note receivable portfolio and certain mineral and timber rights. The premiums are amortized to expense over the life of the notes based on the collections on the outstanding balances. The mineral and timber rights are amortized to expense over the estimated life of the mineral and timber production and related sales.
Property, Plant and Equipment
Property, plant and equipment is recorded at cost. Depreciation is recorded principally on the straight-line method over the estimated useful lives of the assets. Assets (primarily mine development costs) extending for the full life of a coal mine are depreciated on the unit of production basis. Leasehold improvements are amortized on the straight-line method over the lesser of the useful life of the improvement or the remaining lease term. Estimated useful lives used in computing depreciation expense are 3 to 20 years for machinery and equipment, 3 to 50 years for land improvements and buildings, and mine life for mine development costs. Depletion of minerals is provided based on estimated recoverable quantities. Gains and losses upon disposition are reflected in the statement of operations in the period of disposition.
Direct internal and external costs to implement computer systems and software are capitalized as incurred. Capitalized costs are amortized over the estimated useful life of the system or software beginning when site installations or module development is complete and ready for its intended use which is generally 3 to 5 years.
Workers' Compensation and Pneumoconiosis ("Black Lung")
The Company is self-insured for workers' compensation benefits for work related injuries. Liabilities are recorded principally using annual valuations performed by outside actuaries based on discounted future expected payments using historical data of the division or combined insurance industry data when historical data is limited. Workers' compensation liabilities were as follows (in thousands):
|
December 31, |
||||||
---|---|---|---|---|---|---|---|
|
2002 |
2001 |
|||||
Undiscounted claims | $ | 53,706 | $ | 54,178 | |||
Discount rate | 7.25 | % | 7.75 | % | |||
Discounted claims | $ | 37,495 | $ | 37,245 |
A one-percentage-point increase in the discount rate on the discounted claims liability would decrease the liability by $2.4 million, while a one-percentage-point decrease in the discount rate would increase the liability by $0.8 million.
Jim Walter Resources is responsible for medical and disability benefits for black lung disease under the Federal Coal Mine Health and Safety Act of 1969, as amended and is self-insured against black lung related claims. The Company engages an outside actuary to perform an annual evaluation of the overall black lung liabilities at the balance sheet date. The calculation is performed using assumptions regarding rates of successful claims, discount factors, benefit increases and mortality rates, among others. Based on the actuarial determined present value of the obligation using a discount factor of 7.25% and 7.5% for 2002 and 2001, respectively, the Company has recorded liabilities of $7.2 million
F-11
and $7.7 million in other long-term liabilities as of December 31, 2002 and 2001, respectively. A one-percentage-point increase in the discount rate on the discounted claims liability would decrease the liability by $1.5 million, while a one-percentage-point decrease in the discount rate would increase the liability by $2.0 million.
Environmental Expenditures
The Company capitalizes environmental expenditures that increase the life or efficiency of property or that reduces or prevents environmental contamination. The Company accrues for environmental expenses resulting from existing conditions that relate to past operations when the costs are probable and reasonably estimable. For the years ended December 31, 2002 and 2001, the transition period ended December 31, 2000, and for the fiscal year ended May 31, 2000, environmental expenses were approximately $5.8 million, $7.8 million, $3.9 million, and $7.8 million, respectively.
Stock Options
The Company applies Accounting Principles Board Opinion No. 25 and related interpretations in accounting for stock options. Accordingly, no compensation costs at the grant dates are recorded. Had compensation cost for the Company's option plans been determined based on the fair value at the grant dates as prescribed by Statement of Financial Accounting Standards No. 123, "Accounting for Stock Based Compensation," the Company's net income (loss) and net income (loss) per share on a pro forma basis would have been (in thousands, except per share data):
|
For the years ended December 31, |
|
|
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
|
||||||||||||
|
For the year ended May 31, 2000 |
|||||||||||||
|
2002 |
2001 |
||||||||||||
Net income (loss), as reported | $ | (52,522 | ) | $ | 43,250 | $ | 3,186 | $ | (111,003 | ) | ||||
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects | 4,485 | 5,326 | 5,546 | 3,267 | ||||||||||
Pro forma net income | $ | (57,007 | ) | $ | 37,924 | $ | (2,360 | ) | $ | (114,270 | ) | |||
Net income (loss) per share: | ||||||||||||||
Basicas reported | $ | (1.19 | ) | $ | .96 | $ | .07 | $ | (2.28 | ) | ||||
Basicpro forma | (1.29 | ) | .84 | (.05 | ) | (2.34 | ) | |||||||
Dilutedas reported | (1.17 | ) | .95 | .07 | (2.28 | ) | ||||||||
Dilutedpro forma | (1.27 | ) | .84 | (.05 | ) | (2.34 | ) |
F-12
The preceding pro forma results were calculated with the use of the Black Scholes option-pricing model. Assumptions used for the following periods were:
|
|
|
For the seven months ended December 31, 2000 |
|
|||||
---|---|---|---|---|---|---|---|---|---|
|
For the years ended December 31, |
For the year ended May 31, 2000 |
|||||||
|
2002 |
2001 |
|||||||
Risk free interest rate | 4.70 | % | 4.67 | % | 5.61 | % | 5.56 | % | |
Dividend yield | 1.00 | % | 1.00 | % | 1.00 | % | 1.00 | % | |
Expected life (years) | 7.5 | 5.0 | 5.0 | 5.0 | |||||
Volatility | 40.55 | % | 55.22 | % | 40.41 | % | 37.36 | % |
Net Income (Loss) per Share
The Company calculates basic net income (loss) per share based on the weighted average common shares outstanding during each period and diluted net income (loss) per share based on weighted average and dilutive common equivalent shares outstanding during each period.
Reclassifications
Certain reclassifications have been made to prior years' amounts to conform with the current period presentation.
Change in Year-end
In November 2000, the Company changed its fiscal year-end from May 31 to December 31. The change in year-end resulted in a short fiscal year covering the seven month transition period from June 1, 2000 to December 31, 2000. References to fiscal 2002 and 2001, the transition period, and fiscal 2000 throughout these consolidated financial statements are for the years ended December 31, 2002 and December 31, 2001, the seven months ended December 31, 2000, and the year ended May 31, 2000, respectively.
Comparable Transition Period Financial Data (unaudited)
In connection with the Company's change in fiscal year, presented below is financial data for comparable prior periods (amounts in thousands, except per share amounts):
|
For the year ended December 31, 2000 |
For the seven months ended December 31, 1999 |
|||||
---|---|---|---|---|---|---|---|
Net sales and revenues | $ | 2,004,723 | $ | 1,089,805 | |||
Cost of sales | 1,427,278 | 753,350 | |||||
Depreciation | 70,600 | 45,477 | |||||
Selling, general and administrative | 216,436 | 110,809 | |||||
Provision for losses on instalment notes | 9,756 | 5,685 | |||||
Postretirement benefits | 21,712 | 12,730 | |||||
Amortization of goodwill and other intangibles | 36,918 | 22,518 | |||||
Interest and amortization of debt expense | 190,744 | 108,102 | |||||
Restructuring and impairment charges | 190,882 | (3,500 | ) | ||||
Income (loss) before income tax expense | (159,603 | ) | 34,634 | ||||
Income tax (expense) benefit | 35,121 | (17,970 | ) | ||||
Net income (loss) | $ | (124,482 | ) | $ | 16,664 | ||
Basic and diluted net income (loss) per share | $ | (2.66 | ) | $ | .36 | ||
F-13
NOTE 3Restructuring, Impairment and Other Charges
In September 2001, an explosion and fire occurred at one of Jim Walter Resources' mines in Alabama. The accident caused extensive damage to the mine and resulted in the deaths of thirteen employees. Included in the statement of operations for 2001 is a charge of $10.8 million related to this accident. For the years ended December 31, 2002 and 2001, approximately $25.4 million and $9.0 million, respectively, that was expected to be recovered from business interruption insurance was recorded as a reduction to cost of sales in the statement of operations. In addition, for the years ended December 31, 2002 and 2001, approximately $16.1 million and $4.6 million, respectively, have been incurred for re-entry costs. These expenses have been fully offset by amounts expected to be recovered through property and casualty insurance. Approximately $2.2 million of expected insurance proceeds have been recorded as miscellaneous income, representing the gain on reimbursement of fully depreciated equipment, the replacement cost which was capitalized during the year ended December 31, 2002. Approximately $16.3 million and $8.2 million of business interruption and property and casualty insurance receivables were included in the consolidated balance sheet at December 31, 2002 and 2001, respectively. During the years ended December 31, 2002 and 2001, approximately $33.4 million and $2.9 million, respectively, of insurance proceeds had been received. In January 2003, an additional $8.5 million of insurance proceeds was received.
In 2002, a $1.7 million pre-tax impairment charge was taken to write-off certain AIMCOR Carbon petroleum coke handling assets in a Gulf Coast facility that has been closed.
In February 1999, a decision was made to shut down the Blue Creek Mine No. 3 resulting in a restructuring and asset impairment charge of $27.5 million. In fiscal 2000, the Company reversed $7.3 million of these restructuring expenses primarily as a result of a downward revision of the Mine No. 3 reclamation cost estimates and elimination of future royalties.
In the fourth quarter of fiscal 2000 following the Company's unsuccessful efforts to dispose of its mining operations and the continued decline in the market price for coal, the Company recognized a $166.7 million non-cash pre-tax asset impairment charge related to two of its three remaining coal mines. This write-down of mine assets reflects their estimated impairment based on discounted cash flows. Additionally, in fiscal 2000, the Company recorded approximately $5.0 million of restructuring charges related to severance pay for certain terminated officers.
During the seven months ended December 31, 2000, the Company identified the need to change strategic direction and made several management changes, primarily at the Corporate level. The Company accepted the resignation of its then Chairman, President and Chief Executive Officer and also had numerous other across-the-board personnel reductions. As of December 31, 2000, all employees identified had been terminated. In connection with these terminations, $11.3 million was charged to restructuring expense during the seven months ended December 31, 2000, for severance benefits. During 2001, an additional $0.7 million was recorded as a result of further staff reductions at the corporate level.
During the seven months ended December 31, 2000, the Company also committed to a plan to restructure the foreign sales operations of AIMCOR and eliminate certain jobs at other AIMCOR facilities. The restructuring plan for the foreign sales operations primarily involved the elimination of AIMCOR's Luxembourg sales office in order to transfer the Luxembourg sales responsibilities to the United Kingdom office, which had additional capacity to perform those sales office functions.
As a result of the foreign sales operations restructuring, all employees in the Luxembourg office were terminated and the office closed. No additional personnel or overhead costs were incurred at the United Kingdom office as a result of the Luxembourg closure. Approximately 30 other positions were
F-14
eliminated in the course of the AIMCOR restructuring. Total severance payments related to the foreign sales operations and other AIMCOR facilities were estimated to be $6.3 million. Other costs related to the AIMCOR restructurings which include legal fees, lease commitments and other costs were $0.9 million. During 2001, an additional $1.0 million was recorded as a result of further restructuring that resulted in approximately 30 employees being terminated in the U.K., Mexico and domestic Carbon and Metals divisions.
During the seven months ended December 31, 2000, the Company announced the closure of a slag fiber manufacturing facility owned by Sloss in Alexandria, Indiana. In connection with the closure, $5.5 million was charged to restructuring expense, of which $3.5 million related to asset impairments. Additionally, during the year ended December 31, 2001, the Company announced the shutdown of certain chemical operations at its Sloss subsidiary. In connection with the shutdown, $5.5 million was charged to restructuring expense, of which $4.4 million related to asset impairments.
A summary of impairment and restructuring charges included the following (in thousands):
|
For the years ended December 31, |
|
|
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
|
||||||||||||
|
For the year ended May 31, 2000 |
|||||||||||||
|
2002 |
2001 |
||||||||||||
Impairment of long-lived assets: | ||||||||||||||
Natural Resources assets | $ | | $ | | $ | | $ | 166,660 | ||||||
Carbon and Metals assets | 1,692 | 4,415 | 3,500 | | ||||||||||
Restructuring charges: | ||||||||||||||
Severance and payroll related | | 2,497 | 16,915 | 5,006 | ||||||||||
Other charges (credits) | | | 2,601 | (7,300 | ) | |||||||||
$ | 1,692 | $ | 6,912 | $ | 23,016 | $ | 164,366 | |||||||
At December 31, 2002, approximately $1.2 million of restructuring charges remain accrued and unpaid.
NOTE 4Restricted Short-Term Investments
Restricted short-term investments at December 31, 2002 and December 31, 2001 include (i) temporary investment of reserve funds and collections on instalment notes receivable owned by Mid-State Trusts II, IV, V, VI, VII, VIII, IX and X (the "Trusts") ($91.1 million and $120.5 million, respectively) which are available only to pay expenses of the Trusts and principal and interest on indebtedness of the Trusts, (ii) miscellaneous other segregated accounts restricted to specific uses ($6.8 million and $6.2 million at December 31, 2002 and December 31, 2001, respectively).
F-15
NOTE 5Instalment Notes Receivable
Instalment notes receivable arise from sales of detached, single-family homes to customers. These receivables require periodic payments, over periods of 12 to 30 years, and are secured by first mortgages or similar security instruments. The credit terms offered by Jim Walter Homes and its affiliates are usually for 100% of the purchase price of the home. The buyer's ownership of the land and improvements necessary to complete the home constitute a significant equity investment to which the Company has access should the buyer default on payment of the instalment note obligation. The Company currently holds fixed-rate instalment notes ranging from 7.5% to 11.25% annual percentage rate, without points or closing costs. Origination costs are deferred and amortized over the average life of the note portfolio. The aggregate amount of instalment notes receivable having at least one payment 91 or more days delinquent was 4.70%, and 4.21% of total instalment notes receivable at December 31, 2002 and 2001, respectively. The Company's recognizes time charge income using the interest method.
|
December 31, |
||||||
---|---|---|---|---|---|---|---|
|
2002 |
2001 |
|||||
Instalment notes receivable | $ | 1,728,997 | $ | 1,700,773 | |||
Less: Allowance for losses | (11,274 | ) | (11,000 | ) | |||
Net | $ | 1,717,723 | $ | 1,689,773 | |||
Activity in the allowance for losses is summarized as follows (in thousands):
|
December 31, |
||||||
---|---|---|---|---|---|---|---|
|
2002 |
2001 |
|||||
Balance at beginning of year | $ | 11,000 | $ | 10,300 | |||
Provisions charged to income | 12,399 | 11,026 | |||||
Charge-offs, net of recoveries | (12,125 | ) | (10,326 | ) | |||
Balance at end of year | $ | 11,274 | $ | 11,000 | |||
Charge-offs on instalment notes occur when management believes it will be unable to collect all amounts contractually due and begins the foreclosure process. The charge-off is measured based upon the excess of the recorded investment amount over the fair value of the collateral as reduced by selling costs. Recoveries on charge-offs are immaterial to aggregate charge-offs.
MSH purchases and services instalment notes from Jim Walter Homes and its affiliates on homes constructed and sold by Jim Walter Homes and its affiliates. Mid-State Trust II ("Trust II"), Mid-State Trust IV ("Trust IV"), Mid-State Trust VI ("Trust VI"), Mid-State Trust VII ("Trust VII"), Mid-State Trust VIII ("Trust VIII") and Mid-State Trust X ("Trust X") are business trusts organized by MSH, which owns all of the beneficial interest in Trust IV, Trust VI, Trust VII, Trust VIII and Trust X. Trust IV owns all of the beneficial interest in Trust II. The Trusts were organized for the purpose of purchasing instalment notes receivable from MSH with the net proceeds from the issuance of mortgage-backed or asset-backed notes. The assets of Trust II, Trust IV, Trust VI, Trust VII, Trust VIII and Trust X, including the instalment notes receivable, are not available to satisfy claims of general creditors of the Company and its subsidiaries. The liabilities of Trusts II, IV, VI, VII, VIII and X for
F-16
their publicly issued debt are to be satisfied solely from the proceeds of the underlying instalment notes and are non-recourse to the Company and its subsidiaries. The Trust II Asset Backed Notes were redeemed on October 1, 2002. Mid-State Trust IX ("Trust IX"), a business trust in which MSH holds all the beneficial interest, was organized as a warehouse facility to hold instalment notes receivable as collateral for borrowings to provide temporary financing to MSH for its current purchases of instalment notes and mortgages from Jim Walter Homes and its affiliates.
NOTE 6Receivables
Receivables are summarized as follows (in thousands):
|
December 31, |
|||||||
---|---|---|---|---|---|---|---|---|
|
2002 |
2001 |
||||||
Trade receivables | $ | 231,514 | $ | 192,247 | ||||
Other receivables | 49,478 | 39,213 | ||||||
Less: Allowance for losses | (7,377 | ) | (7,830 | ) | ||||
Total receivables, net | $ | 273,615 | $ | 223,630 | ||||
Other receivables include $20.7 million and $13.8 million for insurance receivables and $8.9 million for excise tax refunds at December 31, 2002 and 2001.
NOTE 7Inventories
Inventories are summarized as follows (in thousands):
|
December 31, |
||||||
---|---|---|---|---|---|---|---|
|
2002 |
2001 |
|||||
Finished goods | $ | 145,739 | $ | 155,898 | |||
Goods in process | 41,953 | 34,630 | |||||
Raw materials and supplies | 52,556 | 56,425 | |||||
Houses held for resale | 10,259 | 5,828 | |||||
Total inventories | $ | 250,507 | $ | 252,781 | |||
F-17
NOTE 8Property, Plant and Equipment
Property, plant and equipment are summarized as follows (in thousands):
|
December 31, |
|||||||
---|---|---|---|---|---|---|---|---|
|
2002 |
2001 |
||||||
Land and minerals | $ | 84,975 | $ | 84,738 | ||||
Land improvements | 21,729 | 12,668 | ||||||
Buildings and leasehold improvements | 182,861 | 150,520 | ||||||
Mine development costs | 5,770 | 5,770 | ||||||
Machinery and equipment | 727,675 | 731,593 | ||||||
Construction in progress | 55,556 | 50,371 | ||||||
Gross | 1,078,566 | 1,035,660 | ||||||
Less: Accumulated depreciation | (588,350 | ) | (549,949 | ) | ||||
Net | $ | 490,216 | $ | 485,711 | ||||
Assets held for sale at December 31, 2002 and 2001 consisted of the Company's former headquarters facilities. These facilities are under contract for sale to a buyer with closing expected in 2003. The Company does not expect to recognize a significant gain or loss associated with the sale of this asset.
NOTE 9Goodwill and Other Intangible Assets
Goodwill
As of December 31, 2001, the Company had $423.7 million of goodwill, net of accumulated amortization of $711.3 million related to the 1987 acquisition of Jim Walter Corporation and related subsidiaries, and subsequent acquisitions of AIMCOR and three home building companies.
The fair value of each of the Company's reporting units was individually determined using valuation models reflecting the expected future cash flow projections related to each reporting unit, which were discounted using a risk-adjusted discount rate and adjusted for comparable industry earnings multiples. The Company's reporting units are similar, although not identical, to its reporting segments. This analysis indicated that the AIMCOR reporting units' carrying value, including its tax deductible goodwill, exceeded its fair value. The Company then determined that the carrying value of the AIMCOR reporting units' goodwill exceeded the fair value of its goodwill.
As a result of implementing the new goodwill impairment testing standard (see Note 2 "Summary of Significant Accounting Policies"), the Company recorded a goodwill impairment loss of $125.9 million, net of taxes of $75.1 million related to the AIMCOR reporting units which was accounted for as a cumulative effect of a change in accounting principle. This goodwill impairment resulted from a change in the profitability of the business since its acquisition due to increased competition and eroding industry margins.
F-18
The following represents pro-forma net income and related per share amounts as if the new method of accounting for goodwill was applied retroactively:
|
For the years ended December 31, |
|
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
|||||||||||
|
2002 |
2001 |
|||||||||||
Reported net income | $ | 73,425 | $ | 43,250 | $ | 3,186 | $ | (111,003 | ) | ||||
Goodwill amortization (net of tax) | | 25,700 | 14,841 | 23,143 | |||||||||
Adjusted net income (loss) | $ | 73,425 | $ | 68,950 | $ | 18,027 | $ | (87,860 | ) | ||||
Reported basic net income per share | $ | 1.66 | $ | .96 | $ | .07 | $ | (2.28 | ) | ||||
Goodwill amortization (net of tax) | | .57 | .32 | .48 | |||||||||
Adjusted basic net income (loss) per share | $ | 1.66 | $ | 1.53 | $ | .39 | $ | (1.80 | ) | ||||
Reported diluted net income (loss) per share | $ | 1.64 | $ | .95 | $ | .07 | $ | (2.28 | ) | ||||
Goodwill amortization (net of tax) | | .57 | .32 | .48 | |||||||||
Adjusted diluted net income (loss) per share | $ | 1.64 | $ | 1.52 | $ | .39 | $ | (1.80 | ) | ||||
Definite Lived Intangibles
The Company identified and reclassified definite lived intangible assets, which met recognition criteria under FAS No. 141, "Business Combinations," from goodwill to definite lived intangibles. These intangible assets have historically been amortized by the Company and will continue to be amortized over their useful lives.
Definite lived intangible assets at January 1, 2002 and December 31, 2002 consisted of intangibles principally associated with the instalment notes receivable portfolio of $30.8 million and $23.6 million, net of accumulated amortization, respectively. Definite lived intangible assets amortization expense was $7.2 million and $8.6 million for the years ended December 31, 2002 and 2001, respectively. Estimated amortization over the next five years is approximately $4.4 million, $3.9 million, $3.2 million, $2.5 million and $1.8 million for 2003, 2004, 2005, 2006 and 2007, respectively.
Changes in Carrying Amount
The changes in the carrying amount of goodwill and intangibles by reportable segment for the year ended December 31, 2002 are as follows (in thousands):
|
Goodwill |
Intangibles |
|
||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Homebuilding |
Financing |
Industrial Products |
Carbon & Metals |
Financing & Other |
Totals |
|||||||||||||
Net balance as of January 1, 2002 | $ | 63,210 | $ | 41,698 | $ | 60,868 | $ | 257,943 | | $ | 423,719 | ||||||||
Reclasses | | (30,803 | ) | | | $ | 30,803 | | |||||||||||
Impairment Loss | | | | (201,000 | ) | | (201,000 | ) | |||||||||||
Amortization | | | | | (7,225 | ) | (7,225 | ) | |||||||||||
Net balance as of December 31, 2002 | $ | 63,210 | $ | 10,895 | $ | 60,868 | $ | 56,943 | $ | 23,578 | $ | 215,494 | |||||||
F-19
Goodwill and definite lived intangible assets will be reviewed for impairment on an annual basis, or more frequently if significant events occur that indicate that an impairment could exist. The Company has performed its annual impairment review as of January 1, 2003.
NOTE 10Income Taxes
Income tax expense (benefit) consists of the following components (in thousands):
|
For the years ended December 31, |
For the seven months ended December 31, 2000 |
|
|
||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the year ended May 31, 2000 |
|||||||||||||||||||||||||
|
2002 |
2001 |
||||||||||||||||||||||||
|
Current |
Deferred |
Current |
Deferred |
Current |
Deferred |
Current |
Deferred |
||||||||||||||||||
Federal | $ | 5,608 | $ | 20,552 | $ | 11,287 | $ | 21,528 | $ | 2,159 | $ | 2,129 | $ | 20,811 | $ | (51,462 | ) | |||||||||
State and local | 263 | 255 | 2,542 | 152 | 1,039 | (879 | ) | 1,569 | 5,043 | |||||||||||||||||
Foreign | 1,620 | | 668 | | 1,032 | | 1,410 | | ||||||||||||||||||
Total | $ | 7,491 | $ | 20,807 | $ | 14,497 | $ | 21,680 | $ | 4,230 | $ | 1,250 | $ | 23,790 | $ | (46,419 | ) | |||||||||
The income tax expense (benefit) at the Company's effective tax rate differed from the statutory rate as follows:
|
For the years ended December 31, |
|
|
|||||||
---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||
|
2002 |
2001 |
||||||||
Statutory tax rate | 35.0 | % | 35.0 | % | 35.0 | % | (35.0 | )% | ||
Effect of: | ||||||||||
State and local income tax | .3 | 2.8 | 1.2 | .6 | ||||||
Amortization of goodwill | | 12.5 | 47.1 | 7.6 | ||||||
Nonconventional fuel credit | (1.7 | ) | (2.5 | ) | (14.7 | ) | (1.2 | ) | ||
Leveraged buyout costs | | | | 7.5 | ||||||
Depletion | (3.4 | ) | (1.4 | ) | (2.1 | ) | (.2 | ) | ||
Capital loss on sale of subsidiary | (2.8 | ) | | | | |||||
Valuation allowance | | | | 5.4 | ||||||
Statenet operating loss | | | | (1.4 | ) | |||||
Other, net | .4 | (.9 | ) | (3.3 | ) | (.2 | ) | |||
Effective tax rate | 27.8 | % | 45.5 | % | 63.2 | % | (16.9 | )% | ||
During the fiscal year ended May 31, 2000, the Bankruptcy Court ruled against the Company as to the deductibility of certain costs associated with the leveraged buyout in fiscal years 1987 and 1988 and the Company recorded additional income taxes related to this item in fiscal 2000.
Due to a tax law change in the consolidated return loss disallowance rules during the year ending December 31, 2002, which favorably affected the Company's previous treatment of the November 1998 sale of JW Window Components, Inc., an additional capital loss of $8.1 million was allowed, resulting in a reduction of income tax expense of $2.8 million for the year ending December 31, 2002.
F-20
Deferred tax liabilities (assets) are comprised of the following (in thousands):
|
December 31, |
|||||||
---|---|---|---|---|---|---|---|---|
|
2002 |
2001 |
||||||
Bad debts | $ | (11,896 | ) | $ | (11,676 | ) | ||
Time charge income | 119,703 | 120,788 | ||||||
Instalment sales method for instalment notes receivable in prior years | 16,180 | 7,251 | ||||||
Depreciation and amortization | 10,425 | 90,207 | ||||||
Net operating loss/capital loss/credit carryforwards | (4,333 | ) | (8,187 | ) | ||||
Accrued expenses | (36,300 | ) | (50,122 | ) | ||||
Postretirement benefits other than pensions | (118,824 | ) | (113,439 | ) | ||||
Pensions | (21,057 | ) | 6,700 | |||||
Valuation allowance | 13,198 | 8,351 | ||||||
Total deferred tax liability (asset) | $ | (32,904 | ) | $ | 49,873 | |||
The Revenue Act of 1987 eliminated the instalment sales method of tax reporting for sales after December 31, 1987. The valuation allowance relates to certain state income tax benefits of Natural Resources for which the Company believes it is likely there is no future benefit and for various state net operating loss carryforwards for Natural Resources and Homebuilding which will expire before their expected utilization.
A controversy exists with regard to federal income taxes allegedly owed by the Company for fiscal years 1980 through 1994. In connection with the bankruptcy proceedings, the Internal Revenue Service (the "IRS") filed a proof of claim in the Bankruptcy Court (the "Proof of Claim") for a substantial amount of taxes, interest and penalties with respect to fiscal years ended August 31, 1980 and August 31, 1983 through May 31, 1994. The Company filed an adversary proceeding in the Bankruptcy Court disputing the Proof of Claim (the "Adversary Proceeding") and the various issues have been and are being litigated in the Bankruptcy Court.
The amounts initially asserted by the Proof of Claim do not reflect the subsequent resolution of various issues through settlements or concessions by the parties. After adjustment for these items, the Company estimates that the amount of tax presently claimed by the IRS is approximately $34 million for issues currently in dispute in the Adversary Proceeding. This amount is subject to interest and penalties. Of the $34 million in claimed tax, $21 million represents issues in which the IRS is not challenging the deductibility of the particular expense but only whether such expense is deductible in a particular year. Consequently, the Company believes that should the IRS prevail on any such issues, the Company's financial exposure is limited to interest and possible penalties and the amount of tax claimed will be offset by deductions in other years. Substantially all of the issues in the Proof of Claim, which have not been settled or conceded, have been litigated before the Bankruptcy Court and are subject to appeal but only at the conclusion of the entire Adversary Proceeding.
The Company believes that those portions of the Proof of Claim which remain in dispute or are subject to appeal substantially overstate the amount of taxes allegedly owing. However, because of the complexity of the issues presented and the uncertainties associated with litigation, the Company is unable to predict the ultimate outcome of the Adversary Proceeding.
F-21
The IRS audited the Company's federal income tax returns for fiscal years ended May 31, 1995 and 1996 and issued a notice of proposed deficiency in December 2001. The Company and the IRS reached agreement on most of the issues included in this notice, resulting in a net reduction in taxable income of $7.3 million to the Company, on which a partial agreement was executed. The Company filed an appeal with the IRS in January 2002 protesting the remaining unagreed issues in the notice. The remaining protested issues are comprised primarily of disallowances of deductions in 1995 and 1996 of $391 million and related legal fees of $15 million associated with the settlement of veil piercing litigation in the Bankruptcy Proceedings in accordance with the terms of the Consensual Plan (see Note 1 "Organization"). Management believes the IRS position is without merit and that the ultimate outcome of the IRS audit will not have a material adverse impact on the Company's financial position or results of operations.
The Company believes that its tax filing positions have substantial merit and intends to defend vigorously any tax claims asserted. The Company believes that it has sufficient reserves to address any claims, including interest and penalties.
NOTE 11Debt
Debt, in accordance with its contractual terms, consisted of the following at each year end (in thousands):
|
December 31, |
|||||||
---|---|---|---|---|---|---|---|---|
|
2002 |
2001 |
||||||
Mortgage-Backed/Asset Backed Notes: | ||||||||
Trust II Mortgage-Backed Notes | $ | | $ | 96,900 | ||||
Trust IV Asset Backed Notes | 456,771 | 477,803 | ||||||
Trust VI Asset Backed Notes | 257,107 | 286,131 | ||||||
Trust VII Asset Backed Notes | 225,543 | 250,558 | ||||||
Trust VIII Asset Backed Notes | 295,537 | 330,797 | ||||||
Trust IX Variable Funding Loan | 177,014 | | ||||||
Trust X Asset Backed Notes | 364,048 | 391,253 | ||||||
1,776,020 | 1,833,442 | |||||||
Other senior debt: | ||||||||
Revolving Credit Facility | 183,900 | 83,500 | ||||||
Term Loan | 125,000 | 225,000 | ||||||
308,900 | 308,500 | |||||||
Total | $ | 2,084,920 | $ | 2,141,942 | ||||
The Company's debt repayment schedule as of December 31, 2002 is as follows:
|
Payment Due |
||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
2003 |
2004 |
2005 |
2006 |
2007 and Thereafter |
||||||||||
Mortgage-backed/asset-backed debt(1) | $ | 350,058 | $ | 149,384 | $ | 130,056 | $ | 150,828 | $ | 995,694 | |||||
Other senior debt | 308,900 | | | | | ||||||||||
$ | 658,958 | $ | 149,384 | $ | 130,056 | $ | 150,828 | $ | 995,694 | ||||||
F-22
In conjunction with the closing of the AIMCOR acquisition on October 15, 1997, the Company completed an $800.0 million financing with Bank of America (as successor to NationsBank, National Association) and other lenders. The financing consisted of a six-year, $350.0 million revolving credit facility ("Revolving Credit Facility") and a six-year $450.0 million term loan (the "Term Loan") (collectively, the "Credit Facilities"). Proceeds from the financing were used to (a) finance the acquisition of AIMCOR, (b) pay transaction costs, (c) provide ongoing working capital, and (d) repay outstanding indebtedness under a previous $550.0 million credit facility.
The Credit Facilities are collateralized by guarantees and pledges of the capital stock of all domestic subsidiaries of the Company other than Mid-State Holdings Corporation, and its sole subsidiary Mid- State, and Cardem Insurance Company Ltd. Net cash proceeds from (a) asset sales where the aggregate consideration received (on a cumulative basis from October 15, 1997) exceeds $20.0 million and the cumulative amount of proceeds from such sales since the most recent preceding prepayment equals or exceeds $5.0 million, (b) each Permitted Receivables Securitization (as defined in the Credit Facilities) or (c) the issuance of Consolidated Indebtedness (as defined in the Credit Facilities) permitted thereunder must be applied to permanently reduce the Credit Facilities. There have been no such reductions to date. Interest, at the option of the Company, is at (i) the greater of (a) the prime rate, or (b) the federal funds effective rate plus .50% or (ii) a LIBOR rate plus an Applicable Margin (as defined in the Credit Facilities) of .625% to 2.25 % (based upon a leverage ratio pricing grid). At December 31, 2002 and December 31, 2001 the weighted average interest rates were 2.3% and 3.0%, respectively.
The Revolving Credit Facility includes a sub-facility for trade and other standby letters of credit in an amount up to $75.0 million at any time outstanding and a sub-facility for swingline advances in an amount not in excess of $25.0 million at any time outstanding. A fee ranging from .20% to .40% per annum (based upon a leverage ratio pricing grid) is payable on the daily average unutilized commitment. The Company paid $0.4 million in fees for the year ended December 31, 2002. The fee for outstanding letters of credit is priced at the Applicable Margin less .125%. At December 31, 2002, letters of credit in the aggregate face amount of $56.2 million have been issued and $8.9 million was outstanding on the swingline facility. The Revolving Credit Facility is due October 15, 2003. Additionally, the remaining scheduled principal payment on the Term Loan of $125.0 million is due October 15, 2003.
The Company has engaged Banc of America Securities LLC as the lead arranger to arrange and syndicate a $500 million Senior Secured Credit Facility that is expected to replace the existing Revolving Credit Facility and Term Loan. The Senior Secured Credit Facility is expected to consist of (i) a five-year, $250 million revolving credit facility and (ii) a seven-year, $250 million term loan. Proceeds from the Senior Secured Credit Facility will be used to: (i) repay borrowings under the existing Credit Facility (ii) pay fees and expenses and (iii) provide working capital and other general corporate purposes. The Company expects to consummate the refinancing by the end of the second quarter of 2003, however, no assurances can be made that such financing will be completed. In the event the Company is unable to complete the $309 million refinancing described above prior to the October 2003 due date, the Company may have to obtain debt on less favorable terms than currently anticipated by management.
F-23
On October 1, 2002, all outstanding indebtedness under the Trust II Indenture was retired under provisions that allowed the trust's indebtedness to be called prior to its scheduled maturity.
The Trust IV Asset Backed Notes bear interest at 8.33% and have an estimated final maturity of April 1, 2030. Payments are made quarterly on January 1, April 1, July 1 and October 1 based on collections on the underlying collateral and distributions from Trust II notes, less amounts paid for interest on the notes and Trust IV expenses.
The Trust VI Asset Backed Notes, issued in four classes, bear interest at rates ranging from 7.34% to 7.79% and have an estimated final maturity on July 1, 2035. Payments are made quarterly on January 1, April 1, July 1, and October 1 based on collections on the underlying collateral, less amounts paid for interest on the notes and Trust VI expenses.
The Trust VII Asset Backed Notes bear interest at a rate of 6.34% and have an estimated final maturity of December 1, 2036. Payments are made quarterly on March 15, June 15, September 15, and December 15 based on collections on the underlying collateral less amounts paid for interest on the notes and Trust VII expenses. Lehman Brothers, Inc., an affiliate of Lehman Brothers Holdings, Inc., which owned 2.8 million shares of the Company's common stock at December 31, 2002 and December 31, 2001 and has a representative who serves on the Company's board of directors, served as an underwriter in connection with the public issuance of the Trust VII Asset Backed Notes and received underwriting commissions and fees of $0.8 million.
The Trust VIII Asset Backed Notes, issued in May 2000, bear interest at 7.79% payable monthly and have an estimated final maturity of March 15, 2027. Lehman Brothers, Inc. served as an underwriter in connection with the public issuance of the Trust VIII Asset Backed Notes and received underwriting commissions and fees of $0.4 million.
The Mid-State Trust IX Variable Funding Loan is a $400.0 million warehouse facility with Bank of America as lender and as Administrative Agent. Interest is based on the cost of A-1 and P-1 rated commercial paper plus .35% and the facility fee on the maximum net investment is .35%. The weighted average interest rate was 2.13% as of December 31, 2002. Trust IX was renewed on February 3, 2003 and matures on February 2, 2004.
The Trust X Asset Backed Notes, issued in November 2001, bears interest at rates ranging from 5.94% to 7.54% and have an estimated final maturity in February 2036. Payments are made monthly based on collections on the underlying collateral, less amounts paid for interest on the notes and Trust X expenses. Lehman Brothers, Inc. served as an underwriter of the Trust X Asset Backed Notes and received commissions and fees of $0.3 million in connection with this transaction.
The Company periodically uses interest rate lock agreements as hedge instruments to manage interest rate risks. The Company has two types of interest rate risks: (i) current risk on interest rates related to debt which has floating rates and (ii) risk of interest rate fluctuations from indebtedness secured by fixed-rate instalment notes receivable generated by its homebuilding business. During fiscal 1998, the Company entered into forward-interest rate lock agreements in order to fix the interest rate on a portion of asset-backed long-term debt which was anticipated to be issued in the second quarter of fiscal 1999. The lock agreements had a total notional amount of $250.0 million and had a weighted-
F-24
average interest rate of 5.57%. Approximately $100.0 million notional amount of interest rate lock agreements were held by Lehman Brothers, Inc. These agreements were terminated on October 9, 1998. The losses incurred ($24.0 million) have been deferred and are being amortized to interest expense over the life of Trust VII Asset Backed Notes. There were no interest rate lock agreements at December 31, 2002 or December 31, 2001.
The Credit Facilities contain a number of significant covenants that, among other things, restrict the ability of the Company and its restricted subsidiaries (as defined in the Credit Facilities) to dispose of assets, incur additional indebtedness, pay dividends, create liens on assets, enter into capital leases, make investments or acquisitions, engage in mergers or consolidations, or engage in certain transactions with subsidiaries and affiliates and otherwise restrict corporate activities (including change of control and asset sale transactions). In addition, under the Credit Facilities, the Company is required to maintain specified financial ratios and comply with certain financial tests, including a minimum fixed charge coverage ratio and a maximum leverage ratio. The Company was in compliance with these and other covenants at December 31, 2002.
The Trust IX Variable Funding Loan Agreement's covenants, among other things, restrict the ability of Trust IX to dispose of assets, create liens and engage in mergers or consolidations. The Company was in compliance with these covenants at December 31, 2002.
NOTE 12Pension and Other Employee Benefits
The Company has various pension and profit sharing plans covering substantially all employees. In addition to its own pension plans, the Company contributes to certain multi-employer plans. Combined total pension expense (income) for the years ended December 31, 2002 and December 31, 2001 was $5.4 million and ($1.6) million respectively. The funding of retirement and employee benefit plans is in accordance with the requirements of the plans and, where applicable, in sufficient amounts to satisfy the "Minimum Funding Standards" of the Employee Retirement Income Security Act of 1974 ("ERISA"). The plans provide benefits based on years of service and compensation or at stated amounts for each year of service.
The Company also provides certain postretirement benefits other than pensions, primarily health care, to eligible retirees. The Company's postretirement benefit plans are not funded. No new participants have been eligible for salary postretirement healthcare benefits since May 2000. Effective January 1, 2003, the Company placed a monthly cap on Company contributions for salary postretirement healthcare coverage of $350 per participant.
F-25
NOTE 12Pension and Other Employee Benefits (Continued)
|
Pension Benefits |
Other Benefits |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
December 31, 2002 |
December 31, 2001 |
December 31, 2002 |
December 31, 2001 |
|||||||||
|
(in thousands) |
(in thousands) |
|||||||||||
Change in benefit obligation: | |||||||||||||
Benefit obligation at beginning of period | $ | 299,195 | $ | 286,520 | $ | 278,505 | $ | 284,680 | |||||
Service cost | 7,145 | 6,499 | 3,812 | 4,910 | |||||||||
Interest cost | 22,450 | 21,461 | 18,084 | 19,527 | |||||||||
Amendments | 3,142 | 553 | (33,577 | ) | (14,887 | ) | |||||||
Actuarial (gain) loss | 10,804 | 2,678 | (32,460 | ) | (4,987 | ) | |||||||
Benefits paid | (19,593 | ) | (18,516 | ) | (17,767 | ) | (10,738 | ) | |||||
Other | | | (383 | ) | | ||||||||
Benefit obligation at end of period | $ | 323,143 | $ | 299,195 | $ | 216,214 | $ | 278,505 | |||||
Change in plan assets: | |||||||||||||
Fair value of plan assets at beginning of period | $ | 269,459 | $ | 340,896 | $ | | $ | | |||||
Actual loss on plan assets | (27,938 | ) | (59,362 | ) | | | |||||||
Employer contribution | 4,732 | 6,441 | | | |||||||||
Benefits paid | (19,593 | ) | (18,516 | ) | | | |||||||
Fair value of plan assets at end of period | $ | 226,660 | $ | 269,459 | $ | | $ | | |||||
Funded (unfunded) status: | $ | (96,483 | ) | $ | (29,736 | ) | $ | (216,214 | ) | $ | (278,505 | ) | |
Unrecognized net actuarial (gain) loss | 107,524 | 44,421 | (25,485 | ) | 6,739 | ||||||||
Unrecognized prior service cost | 7,798 | 5,441 | (55,255 | ) | (24,412 | ) | |||||||
Unamortized transition amount | (697 | ) | (1,848 | ) | | | |||||||
Contribution after measurement date | 76 | | 552 | | |||||||||
Prepaid (accrued) benefit cost | $ | 18,218 | $ | 18,278 | $ | (296,402 | ) | $ | (296,178 | ) | |||
Change in benefit obligation: | |||||||||||||
Amounts recognized in the balance sheet: | |||||||||||||
Prepaid benefit cost | $ | 19,783 | $ | 14,644 | $ | | $ | | |||||
Accrued benefit cost | (84,805 | ) | (3,265 | ) | (296,402 | ) | (296,178 | ) | |||||
Intangible asset | 7,801 | 3,054 | | | |||||||||
Accumulated other comprehensive income | 75,439 | 3,845 | | | |||||||||
Net amount recognized | $ | 18,218 | $ | 18,278 | $ | (296,402 | ) | $ | (296,178 | ) | |||
Certain pension plans have benefit obligations in excess of fair value of plan assets. At December 31, 2002 and 2001, these plans had total obligations of $323.1 million and $28.4 million, respectively and had total assets of $226.7 million and $25.1 million, respectively. During 2002, the Company recorded an additional minimum pension liability of $76.3 million due to the unfunded status
F-26
of the plan. This amount, net of an increase in pension assets of $4.7 million and deferred taxes of $27.9 million was recorded as an adjustment to Other Comprehensive Income.
|
Pension Benefits |
Other Benefits |
|||||||
---|---|---|---|---|---|---|---|---|---|
|
December 31, 2002 |
December 31, 2001 |
December 31, 2002 |
December 31, 2001 |
|||||
Weighted average assumptions: | |||||||||
Discount rate | 7.25 | % | 7.75 | % | 7.25 | % | 7.75 | % | |
Expected return on plan assets | 9.25 | % | 10.00 | % | | | |||
Rate of compensation increase | 3.50 | % | 4.50 | % | | |
For measurement purposes, a 11.5% annual rate of increase in the per capita cost of covered health care benefits was assumed for the period ended December 31, 2002. The rate was assumed to decrease gradually to 5% in 2008 and remain at that level thereafter.
|
Pension Benefits |
Other Benefits |
|||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
December 31, 2002 |
December 31, 2001 |
December 31, 2002 |
December 31, 2001 |
|||||||||
Components of net periodic benefit cost: | |||||||||||||
Service cost | $ | 7,542 | $ | 6,980 | $ | 3,812 | $ | 4,910 | |||||
Interest cost | 22,450 | 21,461 | 18,084 | 19,527 | |||||||||
Expected return on plan assets | (25,958 | ) | (29,895 | ) | | | |||||||
Amortization of prior service cost | 785 | (32 | ) | (2,735 | ) | (2,256 | ) | ||||||
Recognized net actuarial (gain) loss | 50 | (1,160 | ) | (1,653 | ) | (294 | ) | ||||||
Net periodic benefit cost (credit) | $ | 4,869 | $ | (2,646 | ) | $ | 17,508 | $ | 21,887 | ||||
The discount rate is based on a model portfolio of AA rated bonds with a maturity matched to the estimated payouts of future pension benefits. The expected return on plan assets is based on the Company's expectation of the long-term average rate of return on assets in the pension funds, which was modeled based on the current and projected asset mix of the funds and considering the historical returns earned on the type of assets in the funds.
Assumed health care cost trend rates, discount rates, expected return on plan assets and salary increases have a significant effect on the amounts reported for the pension and health care plans. A
F-27
one-percentage-point change in the trend rate for these assumptions would have the following effects (in thousands):
|
1-Percentage Point Increase |
1-Percentage Point Decrease |
||||||
---|---|---|---|---|---|---|---|---|
Health care cost trend: | ||||||||
Effect on total of service and interest cost components | $ | 3,829 | $ | (3,105 | ) | |||
Effect on postretirement benefit obligation | 25,184 | (20,535 | ) | |||||
Discount rate: | ||||||||
Effect on postretirement service and interest cost components | (148 | ) | 89 | |||||
Effect on postretirement benefit obligation | (24,023 | ) | 29,650 | |||||
Effect on current year postretirement expense | (814 | ) | 2,242 | |||||
Effect on pension service and interest cost components | (705 | ) | 851 | |||||
Effect on pension benefit obligation | (33,107 | ) | 40,763 | |||||
Effect on current year pension expense | (3,046 | ) | 3,744 | |||||
Expected return on plan assets: | ||||||||
Effect on current year pension expense | (2,161 | ) | 2,161 | |||||
Rate of compensation increase: | ||||||||
Effect on pension service and interest cost components | 1,440 | (1,177 | ) | |||||
Effect on pension benefit obligation | 10,490 | (8,640 | ) | |||||
Effect on current year pension expense | 2,201 | (1,802 | ) |
The Company and certain of its subsidiaries maintain profit sharing plans. The total cost of these plans for the years ended December 31, 2002 and 2001 was $2.2 million and $2.1 million, respectively.
Under the labor contract with the United Mine Workers of America, JWR makes payments into multi-employer pension plan trusts established for union employees. Under ERISA, as amended by the Multiemployer Pension Plan Amendments Act of 1980, an employer is liable for a proportionate part of the plans' unfunded vested benefits liabilities upon its withdrawal from the plan. At December 31, 2002, the Company estimates there is no allocated portion of unfunded vested benefit liabilities. However, although the allocated portion of the unfunded liability can be estimated, its components, the relative position of each employer with respect to the actuarial present value of accumulated benefits and net assets available for benefits, are not available to the Company. The Employee Retirement Income Security Act of 1974 (ERISA) as amended in 1980, imposes certain liabilities on contributors to multi-employer pension plans in the event of a contributor's withdrawal from the plan. The withdrawal liability would be calculated based on the contributor's proportionate share of the plan's unfunded vested liabilities.
NOTE 13Stockholders' Equity
As of December 31, 2002 and 2001, 44,312,173 and 44,275,978, shares of common stock were issued and outstanding, respectively. On February 6, 2002, the Board of Directors increased the authorized amount to $25.0 million for repurchase of the Company's common stock for general
F-28
corporate purposes. Information relating to the Company's share repurchases is set forth in the following table (in thousands):
|
For the years ended December 31, |
|
|
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||
|
2002 |
2001 |
||||||||||
Shares repurchased | 181 | 1,807 | 1,264 | 3,041 | ||||||||
Amount | $ | 1,887 | $ | 18,452 | $ | 12,081 | $ | 31,954 |
On September 13, 1995, pursuant to the Consensual Plan, 3,880,140 shares of common stock were issued to an escrow account. To the extent that certain federal income tax matters of the Company are resolved satisfactorily, up to a maximum of 3,880,140 of such escrowed shares will be distributed to former stockholders of the Company who were also shareholders of the Company as of the Effective Date. To the extent such matters are not resolved satisfactorily, the escrowed shares will be returned to the Company and canceled.
NOTE 14Net Income (Loss) Per Share
A reconciliation of the basic and diluted net income (loss) per share computations for the years ended December 31, 2002 and 2001, for the seven months ended December 31, 2000 and for the year ended May 31, 2000 are as follows (in thousands, except per share data):
|
For the years ended December 31, |
|
|
|
|
|||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||||||||||||||||
|
2002 |
2001 |
||||||||||||||||||||||||
|
Basic |
Diluted |
Basic |
Diluted |
Basic |
Diluted |
Basic |
Diluted |
||||||||||||||||||
Net income (loss) | $ | (52,522 | ) | $ | (52,522 | ) | $ | 43,250 | $ | 43,250 | $ | 3,186 | $ | 3,186 | $ | (111,003 | ) | $ | (111,003 | ) | ||||||
Shares of common stock outstanding: | ||||||||||||||||||||||||||
Average number of common shares(a) | 44,318 | 44,318 | 44,998 | 44,998 | 46,389 | 46,389 | 48,744 | 48,744 | ||||||||||||||||||
Effect of diluted securities: | ||||||||||||||||||||||||||
Stock options(b) | | 408 | | 295 | | 65 | | | ||||||||||||||||||
44,318 | 44,726 | 44,998 | 45,293 | 46,389 | 46,454 | 48,744 | 48,744 | |||||||||||||||||||
Net income (loss) per share | $ | (1.19 | ) | $ | (1.17 | ) | $ | .96 | $ | .95 | $ | .07 | $ | .07 | $ | (2.28 | ) | $ | (2.28 | ) | ||||||
F-29
NOTE 15Stock Options
The stockholders of the Company approved the 2002 Long-Term Incentive Award Plan (the "2002 Plan") of Walter Industries effective February 21, 2002. Under the 2002 Plan, an aggregate of 3,000,000 shares of the Company's common stock have been reserved for grant and issuance of incentive and non-qualified stock options, stock appreciation rights ("SARs") and stock awards. The maximum number of such shares with respect to which stock options or SARs may be granted to any employee while the 2002 plan is in effect is 1,000,000 shares.
Under the Walter Industries, Inc. Long-Term Incentive Stock Plan approved by stockholders in October 1995 and amended in September 1997, an aggregate of 6,000,000 shares of the Company's common stock have been reserved for the grant and issuance of incentive and non-qualified stock options, stock appreciation rights and stock awards. The maximum number of such shares with respect to which stock options or SARs may be granted to any employee while the Plan is in effect is 1,000,000 shares, and the aggregate number of such shares that may be used in settlement of stock awards is 3,000,000 shares.
Under both plans, an option becomes exercisable at such times and in such installments as set by the Compensation Committee of the Board of Directors (generally, vesting occurs over three or five years in equal annual increments), but no option will be exercisable after the tenth anniversary of the date on which it is granted. The option price per share may not be less than the fair market value per share on the date the option is granted.
Information on stock options is summarized as follows:
|
For the years ended |
|
|
|
|
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
December 31, 2002 |
December 31, 2001 |
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||||||||
|
Shares |
Weighted Average Exercise Price |
Shares |
Weighted Average Exercise Price |
Shares |
Weighted Average Exercise Price |
Shares |
Weighted Average Exercise Price |
||||||||||||
Outstanding at beginning of period | 4,848,227 | $ | 12.118 | 4,946,963 | $ | 12.287 | 5,385,498 | $ | 13.105 | 3,877,998 | $ | 14.626 | ||||||||
Granted | 866,795 | 11.204 | 230,300 | 9.272 | 1,747,930 | 7.790 | 1,713,833 | 9.860 | ||||||||||||
Exercised | (215,945 | ) | 11.525 | (22,286 | ) | 11.872 | (40,000 | ) | 7.813 | (11,000 | ) | 2.985 | ||||||||
Canceled | (680,483 | ) | 13.411 | (316,750 | ) | 12.763 | (2,146,465 | ) | 10.762 | (195,333 | ) | 15.435 | ||||||||
Outstanding at end of period | 4,818,594 | 11.798 | 4,838,227 | 12.114 | 4,946,963 | 12.287 | 5,385,498 | 13.105 | ||||||||||||
Exercisable at end of period | 3,194,265 | 13.016 | 3,556,515 | 13.653 | 2,944,214 | 13.753 | 2,945,694 | 13.560 | ||||||||||||
F-30
|
|
|
Options Exercisable |
||||||
---|---|---|---|---|---|---|---|---|---|
|
Options Outstanding |
||||||||
|
|
Weighted Average Exercise Price |
|||||||
Range of Exercise Prices |
Number Outstanding at December 31, 2002 |
Weighted Average Remaining Contractual Life (years) |
Number Exercisable at December 31, 2002 |
||||||
$ 6.328 8.438 | 1,291,506 | 7.8 | 540,506 | 7.324 | |||||
8.43810.547 | 299,166 | 6.5 | 283,166 | 10.401 | |||||
10.54712.656 | 1,452,108 | 6.5 | 625,757 | 12.286 | |||||
12.65614.766 | 877,312 | 1.9 | 846,334 | 14.114 | |||||
14.76616.875 | 341,002 | 5.0 | 341,002 | 14.844 | |||||
16.87518.984 | 557,500 | 4.7 | 557,500 | 17.899 | |||||
4,818,594 | 5.7 | 3,194,265 | $ | 13.016 | |||||
The Walter Industries, Inc. Employee Stock Purchase Plan was adopted in January 1996. All full-time employees of the Company who have attained the age of majority in the state in which they reside are eligible to participate. The Company contributes a sum equal to 15% of each participant's actual payroll deduction as authorized (20% after five years of continuous participation), and remits such funds to a designated brokerage firm which purchases in the open market, as agent for the Company, as many shares of common stock as such funds will permit for the accounts of the participants. The amount of stock purchased depends upon the market prices of the common stock at the time the purchases are made. The total number of shares that may be purchased under the plan is 2,000,000. Total shares purchased under the plan during the years ended December 31, 2002 and 2001, the transition period and the fiscal year ended 2000 were approximately 307,000, 244,000, 188,000, and 266,000, respectively, and the Company's contribution was approximately $0.4 million in each of the years ended December 31, 2002 and 2001, $0.2 million during the transition period and $0.4 million in the fiscal year ended May 31, 2000.
NOTE 16Commitments and Contingencies
Income Tax Litigation
The Company is currently engaged in litigation with regard to federal income tax disputes (see Note 10 for a more complete explanation).
Miscellaneous Litigation
The Company and its subsidiaries are parties to a number of other lawsuits arising in the ordinary course of their businesses. The Company provides for costs relating to these matters when a loss is probable and the amount is reasonably estimable. The effect of the outcome of these matters on the Company's future results of operations cannot be predicted with certainty as any such effect depends on future results of operations and the amount and timing of the resolution of such matters. While the results of litigation cannot be predicted with certainty, the Company believes that the final outcome of such other litigation will not have a materially adverse effect on the Company's consolidated financial statements.
F-31
Operating Leases
Rent expense was $15.2 million, $17.6 million, $9.1 million and $16.8 million for the years ended December 31, 2002 and 2001, the seven months ended December 31, 2000 and year ended May 31, 2000, respectively. Future minimum payments under non-cancelable operating leases, principally for equipment, at December 31, 2002 are: 2003, $14.5 million; 2004, $10.8 million; 2005, $6.8 million; 2006, $7.2 million 2007, $3.1 million and $10.3 million thereafter.
Purchase Obligations
At December 31, 2002, the Company had unconditional purchase obligations, principally representing agreements to purchase raw materials, totaling approximately $24.9 million, $24.6 million, $6.6 million, $0.3 million, $0.3 million, and $0.7 million for the years 2003, 2004, 2005, 2006, 2007 and 2008 and thereafter.
NOTE 17Financial Instruments
Fair Value of Financial Instruments
Statement of Financial Accounting Standards No. 107, "Disclosures about Fair Value of Financial Instruments" ("SFAS 107") requires disclosure of estimated fair values for all financial instruments for which it is practicable to estimate fair value. Considerable judgment is necessary in developing estimates of fair value and a variety of valuation techniques are permitted under SFAS 107. The derived fair value estimates resulting from the judgments and valuation techniques applied cannot be substantiated by comparison to independent materials or to disclosures by other companies with similar financial instruments. Management believes that the disclosures required by SFAS 107 have limited relevance to the Company and its operations.
The following methods and assumptions were used to estimate fair value disclosures:
Cash and cash equivalents, restricted short-term investments, marketable securities, trade receivables, other receivables and accounts payableThe carrying amounts reported in the balance sheet approximate fair value.
Instalment notes receivableThe estimated fair value of instalment notes was $2.0 billion at December 31, 2002 and $2.0 billion at December 31, 2001. The estimated fair value is based upon valuations prepared by an investment banking firm as of December 31, 2002 and 2001 and was determined by a comparison with the quoted market price of financial instruments believed to be comparable to and have similar characteristics as the Company's instalment notes receivable. The value of mortgage-backed assets such as instalment notes receivable are very sensitive to changes in interest rates.
DebtThe estimated fair value of debt approximated $2.2 billion at December 31, 2002 and $2.2 billion at December 31, 2001 based on current yields for comparable debt issues or prices for actual transactions. The value of mortgage-backed debt obligations are very sensitive to changes in interest rates.
F-32
Cash Flow Hedges
Financial Accounting Standards Board Statement No. 133, "Accounting for Derivative Instruments and Hedging Activities" (Statement 133), requires companies to recognize all of its derivative instruments as either assets or liabilities in the statement of financial position at fair value. The accounting for changes in the fair value (i.e., gains or losses) of a derivative instrument depends on whether it has been designated and qualifies as part of a hedging relationship and further, on the type of hedging relationship. For those derivative instruments that are designated and qualify as hedging instruments, a company must designate the hedging instrument based on the exposure being hedged, as either a fair value hedge, cash flow hedge or a hedge of a net investment in a foreign operation.
For derivative instruments that are designated and qualify as a cash flow hedge (i.e., hedging the exposure to variability in expected future cash flows that is attributable to a particular risk), the effective portion of the gain or loss on the derivative instrument is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. The remaining gain or loss on the derivative instrument in excess of the cumulative change in the present value of future cash flows of the hedged item, if any, is recognized in current earnings during the period of change.
The Company uses derivative instruments with maturities less than 12 months principally to manage exposures to natural gas price fluctuations. The Company's objective for holding derivatives is to minimize risk using the most effective methods to eliminate or reduce the impacts of exposures. The Company documents all relationships between hedging instruments and hedged items, and links all derivatives designated as fair value, cash flow or foreign currency hedges to specific assets and liabilities on the balance sheet or to specific firm commitments or forecasted transactions. The Company also assesses and documents, both at the hedge's inception and on an ongoing basis, whether the derivatives that are used in hedging transactions are highly effective in offsetting changes in fair values or cash flows associated with the hedged items.
To protect against the reduction in value of forecasted cash flows resulting from sales of natural gas, the Company periodically engages in a natural gas hedging program. The Company hedges portions of its forecasted revenues from sales of natural gas with swap contracts. The Company enters into natural gas swap agreements that effectively converted a portion of its forecasted sales at floating-rate natural gas prices to a fixed-rate basis, thus reducing the impact of natural gas price changes on sales revenues. When natural gas prices fall, the decline in value of future natural gas sales is offset by gains in the value of swap contracts designated as hedges. Conversely, when natural gas prices rise, the increase in the value of future cash flows from natural gas sales is offset by losses in the value of the swap contracts.
The Company also instituted a natural gas hedging program to protect against the reduction in value of forecasted cash flows resulting from purchases of natural gas, The Company hedges portions of its forecasted costs from purchases of natural gas with swap contracts. The Company enters into natural gas swap agreements that effectively converted a portion of its forecasted purchases at floating-rate natural gas prices to a fixed-rate basis, thus reducing the impact of natural gas price changes on cost of sales. When natural gas prices rise, the increase in cost of future natural gas purchases is offset by gains in the value of swap contracts designated as hedges. Conversely, when natural gas prices falls, the decline in the cost of future natural gas purchases is offset by losses in the value of the swap contracts.
F-33
During 2002 and 2001, the Company hedged approximately 23% and 44%, respectively of its natural gas production with swap contracts. These swap contracts effectively converted a portion of forecasted sales at floating-rate natural gas prices to a fixed-rate basis. As a result of increases in natural gas prices during 2002, these swap contracts resulted in cash outflows of $0.5 million decreasing net sales and revenues. During 2001, natural gas prices declined and these swap contracts resulted in payments to the Company of approximately $8.1 million that were recognized and included in net sales in the statement of operations.
During 2002, the Company hedged approximately 57% of it natural gas purchases with swap contracts. These swap contracts effectively converted a portion of forecasted natural gas purchases at floating-rate natural gas prices to a fixed-rate basis. As a result of increases in natural gas prices during 2002, these swap contracts resulted in cash inflows of $0.3 million decreasing cost of sales. The Company also recorded an unrealized loss net of tax of $(1.1) million and $0.1 million gain at December 31, 2002 and 2001, respectively, in Other Comprehensive Income.
NOTE 18Segment Analysis
The Company's reportable segments are strategic business units that offer different products and services and have separate management teams. The business units have been aggregated into five reportable segments since the long-term financial performance of these reportable segments is affected by similar economic conditions. The five reportable segments are: Homebuilding, Financing, Industrial Products, Carbon and Metals, and Natural Resources. The Company markets and supervises the construction of detached, single-family residential homes, primarily in the southern United States, through the Homebuilding segment. The Financing segment provides mortgage financing on such homes. Ductile iron pressure pipe, fittings, valves and hydrants are manufactured and marketed through the Industrial Products segment. This segment also includes specialty aluminum foil and sheet products, resin-coated sand, patterns and tooling businesses. The Carbon and Metals segment markets and distributes petroleum coke and a variety of ferroalloys as well as offering value-added services (such as inventory management, warehousing, shipping and removal of product from refineries) to its vendors and customers. This segment also includes foundry and furnace coke, slag fiber and specialty chemicals. The Natural Resources segment is comprised of coal mining and methane gas operations.
The accounting policies of the segments are the same as those described in the summary of significant accounting policies. The Company evaluates performance based on operating earnings of the respective business units.
F-34
NOTE 18Segment Analysis (Continued)
Summarized financial information concerning the Company's reportable segments is shown in the following tables (in thousands):
|
For the years ended December 31, |
|
|
||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
|||||||||||||
|
2002 |
2001 |
|||||||||||||
Sales and revenues: | |||||||||||||||
Homebuilding | $ | 270,166 | $ | 237,576 | $ | 144,473 | $ | 244,641 | |||||||
Financing | 240,955 | 238,031 | 136,240 | 242,063 | |||||||||||
Industrial Products | 691,294 | 716,434 | 458,900 | 737,852 | |||||||||||
Carbon and Metals | 499,216 | 486,250 | 284,127 | 447,700 | |||||||||||
Natural Resources | 249,823 | 253,701 | 170,633 | 239,658 | |||||||||||
Other | 12,900 | 13,132 | 6,104 | 16,148 | |||||||||||
Consolidating eliminations | (21,121 | ) | (25,218 | ) | (12,562 | ) | (23,154 | ) | |||||||
Sales and revenues (a)(b) | $ | 1,943,233 | $ | 1,919,906 | $ | 1,187,915 | $ | 1,904,908 | |||||||
Segment operating income (loss) (c)(d): | |||||||||||||||
Homebuilding | $ | 17,109 | $ | 2,793 | $ | 225 | $ | (11,860 | ) | ||||||
Financing | 54,957 | 48,234 | 23,141 | 49,908 | |||||||||||
Industrial Products | 41,890 | 55,043 | 45,644 | 66,048 | |||||||||||
Carbon and Metals | 12,771 | 14,977 | 10,619 | 26,599 | |||||||||||
Natural Resources | 22,444 | 27,331 | (14,419 | ) | (182,428 | ) | |||||||||
Consolidating eliminations | (4,085 | ) | (4,566 | ) | (3,082 | ) | (6,040 | ) | |||||||
Segment operating income (loss) | 145,086 | 143,812 | 62,128 | (57,773 | ) | ||||||||||
Less-corporate interest and other expenses | (43,363 | ) | (64,385 | ) | (53,462 | ) | (75,859 | ) | |||||||
Income (loss) before income tax benefit (expense) | 101,723 | 79,427 | 8,666 | (133,632 | ) | ||||||||||
Income tax benefit (expense) | (28,298 | ) | (36,177 | ) | (5,480 | ) | 22,629 | ||||||||
Net income (loss) before cumulative effect of change in accounting principle | $ | 73,425 | $ | 43,250 | $ | 3,186 | $ | (111,003 | ) | ||||||
Depreciation: | |||||||||||||||
Homebuilding | $ | 3,775 | $ | 3,901 | $ | 2,704 | $ | 4,709 | |||||||
Financing | 196 | 164 | 74 | 74 | |||||||||||
Industrial Products | 33,564 | 32,094 | 16,629 | 30,954 | |||||||||||
Carbon and Metals | 11,777 | 10,658 | 7,459 | 11,203 | |||||||||||
Natural Resources | 12,937 | 11,117 | 9,292 | 29,871 | |||||||||||
Other | 3,411 | 3,438 | 2,288 | 2,796 | |||||||||||
Total | $ | 65,660 | $ | 61,372 | $ | 38,446 | $ | 79,607 | |||||||
Gross capital expenditures: | |||||||||||||||
Homebuilding | $ | 9,424 | $ | 3,774 | $ | 2,581 | $ | 5,537 | |||||||
Financing | 2,633 | 293 | 210 | 115 | |||||||||||
Industrial Products | 32,893 | 40,037 | 30,696 | 41,290 | |||||||||||
Carbon and Metals | 8,594 | 9,441 | 6,675 | 8,893 | |||||||||||
Natural Resources | 24,778 | 20,511 | 9,201 | 23,240 | |||||||||||
Other | 706 | 2,818 | 192 | 2,920 | |||||||||||
Total | $ | 79,028 | $ | 76,874 | $ | 49,555 | $ | 81,995 | |||||||
Identifiable assets: | |||||||||||||||
Homebuilding | $ | 149,582 | $ | 146,798 | $ | 160,384 | $ | 170,212 | |||||||
Financing | 1,781,044 | 1,823,419 | 1,781,839 | 1,811,448 | |||||||||||
Industrial Products | 563,603 | 583,660 | 608,196 | 617,540 | |||||||||||
Carbon and Metals | 370,951 | 507,242 | 523,741 | 531,834 | |||||||||||
Natural Resources | 240,079 | 218,439 | 216,873 | 245,157 | |||||||||||
Other | 99,965 | 54,538 | 68,446 | 91,429 | |||||||||||
Total | $ | 3,205,224 | $ | 3,334,096 | $ | 3,359,479 | $ | 3,467,620 | |||||||
F-35
|
For the years ended December 31, |
|
|
||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
|||||||||||
|
2002 |
2001 |
|||||||||||
Homebuilding | $ | | $ | 9,011 | $ | 5,268 | $ | 8,990 | |||||
Financing | 6,846 | 7,850 | 4,736 | 10,758 | |||||||||
Industrial Products | | 10,428 | 6,111 | 10,459 | |||||||||
Carbon and Metals | | 8,631 | 5,036 | 8,630 | |||||||||
Natural Resources | | | | (9,336 | ) | ||||||||
Other | 379 | 1,061 | 621 | 8,163 | |||||||||
$ | 7,225 | $ | 36,981 | $ | 21,772 | $ | 37,664 | ||||||
|
For the years ended December 31, |
|
|
|||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
|
For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
||||||||||
|
2002 |
2001 |
||||||||||
Homebuilding | $ | 1,324 | $ | 1,679 | $ | 1,114 | $ | 1,980 | ||||
Financing | 158 | 181 | 126 | 220 | ||||||||
Industrial Products | 2,851 | 2,610 | 2,186 | 3,834 | ||||||||
Carbon and Metals | 210 | 1,523 | 1,112 | 2,299 | ||||||||
Natural Resources | 11,148 | 12,918 | 7,712 | 12,868 | ||||||||
Other | 274 | 437 | 358 | 633 | ||||||||
$ | 15,965 | $ | 19,348 | $ | 12,608 | $ | 21,834 | |||||
Note 19New Accounting Pronouncements
In June 2001, the Financial Accounting Standards Board (FASB) issued FAS 143, "Accounting for Asset Retirement Obligations," which requires the recognition of a liability at fair value for an asset retirement obligation in the period in which it is incurred. Retirement obligations associated with long-lived assets included within the scope of FAS 143 are those for which there is a legal obligation to settle under existing or enacted law, statute, written or oral contract, or by legal construction under the doctrine of promissory estoppel. Retirement obligations are included in the scope of the standard only if the legal obligation exists in connection with or as a result of the permanent retirement, abandonment or sale of a long-lived asset. When the liability is initially recorded, the carrying amount of the related long-lived asset is correspondingly increased. Over time, the liability is accreted to its future value. The corresponding amount capitalized at inception is depreciated over the useful life of the asset. The liability must be revalued each period based on current market prices. FAS 143 is effective for fiscal years beginning after June 15, 2002.
The Company estimates that the adoption of FAS 143 will result in a non-cash increase to net property, plant and equipment of approximately $0.8 million, a non-cash net increase to asset retirement obligation of approximately $0.4 million, and as a cumulative effect of change in accounting principle, a non-cash pretax increase in income of approximately $0.4 million.
F-36
In April 2002, the FASB issued FAS No. 145, "Rescission of FASB Statements No. 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections." FAS 145 eliminates the requirement that gains and losses from the extinguishment of debt be aggregated and, if material, be classified as an extraordinary item, net of the related income tax effect and eliminates an inconsistency between the accounting for sale-leaseback transactions and certain lease modifications that have economic effects that are similar to sale-leaseback transactions. Generally, FAS 145 is effective for transactions occurring after May 15, 2002. As the Company refinances its senior debt in 2003, the Company expects a $0.6 million loss associated with the extinguishment of the Company's existing debt that will be recorded as an operating expense and not as an extraordinary item in the statement of operations.
In June 2002, the FASB issued FAS No. 146, "Accounting for Exit or Disposal Activities." FAS 146 addresses significant issues regarding the recognition, measurement, and reporting of costs that are associated with exit and disposal activities, including restructuring activities that are currently accounted for pursuant to the guidance that the Emerging Issues Task Force (EITF) has set forth in EITF Issue No. 94-3, "Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring)." The scope of FAS 146 also includes: (1) costs related to terminating a contract that is not a capital lease and (2) termination benefits that employees who are involuntarily terminated receive under the terms of a one-time benefit arrangement that is not an ongoing benefit arrangement or an individual deferred-compensation contract. Under the new standards, exit and disposal activities are generally expensed as incurred. FAS 146 will be effective for exit or disposal activities that are initiated after December 31, 2002.
In December 2002, the FASB issued FAS No. 148, "Accounting for Stock-Based CompensationTransition and Disclosurean amendment of FASB Statement No. 123." This Statement amends FAS No. 123, "Accounting for Stock-Based Compensation" to provide alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based employee compensation. In addition, this Statement amends the disclosure requirements of Statement 123 to require prominent disclosures in both annual and interim financial statements about the method of accounting for stock-based employee compensation and the effect of the method used on reported results. FAS No. 148 provides for voluntary adoption of the fair value method for entities with fiscal years ending after December 15, 2002. The Company has elected to continue the use of the intrinsic value method for the fiscal year ending December 31, 2002 but has adopted the prominent disclosure provisions.
Note 20Related Party Transactions
AIMCOR has a 5% ownership interest in Rain Calcining Ltd ("Rain"), a petroleum coke calciner, based in India. AIMCOR has a Supply and Marketing Agreement with Rain, that provides for (1) the sale by AIMCOR and the purchase by Rain of green petroleum coke to be used as a raw material in Rain's Indian calcining facility and (2) provides for the sale and marketing by AIMCOR of the calcined petroleum coke produced by Rain from this calcining facility.
The Supply Agreement is a best-efforts supply agreement under which AIMCOR supplies all green coke needed by Rain for its Indian calcining facility. It is a standard, exclusive, single-source supply agreement. AIMCOR is the responsible obligor under the agreement to supply Rain with green petroleum coke. AIMCOR sells green petroleum coke to Rain at its cost plus a fixed dollar amount per ton.
F-37
The Marketing Agreement provides for AIMCOR to purchase from Rain and to sell to end-user customers all of Rain's calcined petroleum coke outside of India. Rain does not have any relationship, contractual or otherwise, with these end-user customers. AIMCOR's compensation for each sale is a fixed percentage of the selling price. Revenues under both the Supply and Marketing Agreement are recorded on a gross basis, except for commissions received by AIMCOR for calcined petroleum coke sold by Rain inside of India, which are recorded on a net basis.
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For the year ended December 31, |
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For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
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2002 |
2001 |
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($ in thousands) | ||||||||||||
Sales of green coke to Rain | $ | 34,900 | $ | 29,300 | $ | 9,200 | $ | 15,900 | ||||
Purchases of calcined coke from Rain | $ | 36,600 | $ | 31,300 | $ | 21,200 | $ | 7,900 |
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December 31, |
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2002 |
2001 |
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Accounts receivable from Rain | $ | 15,300 | $ | 12,300 | ||||||
Accounts payable to Rain | $ | 4,200 | $ | 2,800 |
The Company owns a 50% joint venture interest in Black Warrior Methane ("BWM") and 50% of the outstanding stock of Black Warrior Transmission ("BWT"). The Company has granted the rights to produce and sell methane gas from its coal mines to BWM, which transmits the gas through BWT. The Company also supplies labor and equipment to BWM and charges the joint venture for such costs on a monthly basis. Revenues, receivables and payables associated with BWM and BWT are as follows:
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For the year ended December 31, |
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For the seven months ended December 31, 2000 |
For the year ended May 31, 2000 |
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2002 |
2001 |
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($ in thousands) | ||||||||||||
Sales of methane gas recorded by the Company | $ | 29,354 | $ | 47,641 | $ | 31,036 | $ | 31,110 |
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December 31, |
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2002 |
2001 |
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Accounts receivable from BWM | $ | 2,905 | $ | 2,453 | ||||||
Accounts payable to BWM | $ | 1,393 | $ | 1,322 | ||||||
Other long-term liability to BWT | $ | 5,736 | $ | 5,627 |
Note 21Subsequent Events
On February 6, 2003, the Company declared a quarterly dividend of three cents per common share totaling approximately $1.3 million which was paid on March 20, 2003.
F-38
REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS
ON FINANCIAL STATEMENT SCHEDULES
To
the Board of Directors and Stockholders
of Walter Industries, Inc.
Our audits of the consolidated financial statements of Walter Industries, Inc. referred to in our report dated February 12, 2003 appearing on page F-2 of this Form 10-K also included an audit of the financial statement schedules listed in Item 14(a)(2) of this Form 10-K. In our opinion, these financial statement schedules present fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.
PricewaterhouseCoopers LLP
Tampa,
Florida
February 12, 2003
F-39
SCHEDULE II
WALTER INDUSTRIES, INC. AND SUBSIDIARIES
VALUATION AND QUALIFYING ACCOUNTS
Description |
Balance at Beginning of Period |
Additions Charged to Cost and Expenses |
Deductions from/ Adjustments to reserves |
Balance at end of Period |
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(in thousands) |
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For the year ended May 31, 2000 | ||||||||||||||
Reserve (allowance for losses) deducted from instalment notes receivable | $ | 9,600 | $ | 10,660 | $ | (9,560 | )(1) | $ | 10,700 | |||||
Reserve (allowance for losses) deducted from trade receivables | $ | 6,537 | $ | 1,625 | $ | (209 | )(1) | $ | 7,953 | |||||
Reserve (allowance for losses) deducted from other receivables | $ | 1,030 | $ | 3,394 | $ | (88 | )(1) | $ | 4,336 | |||||
FAS 109 valuation allowance | $ | | $ | 8,351 | (2) | $ | | $ | 8,351 | |||||
For the seven months ended December 31, 2000 |
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Reserve (allowance for losses) deducted from instalment notes receivables | $ | 10,700 | $ | 5,310 | $ | (5,710 | )(1) | $ | 10,300 | |||||
Reserve (allowance for losses) deducted from trade receivables | $ | 7,953 | $ | 412 | $ | (143 | )(1) | $ | 8,222 | |||||
Reserve (allowance for losses) deducted from other receivables | $ | 4,336 | $ | 141 | $ | (1,324 | )(1) | $ | 3,153 | |||||
FAS 109 valuation allowance | $ | 8,351 | $ | | $ | | $ | 8,351 | ||||||
For the year ended December 31, 2001 |
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Reserve (allowance for losses) deducted from instalment notes receivable | $ | 10,300 | $ | 11,026 | $ | (10,326 | )(1) | $ | 11,000 | |||||
Reserve (allowance for losses) deducted from trade receivables | $ | 8,222 | $ | 1,049 | $ | (5,142 | )(1) | $ | 4,129 | |||||
Reserve (allowance for losses) deducted from other receivables | $ | 3,153 | $ | 548 | $ | | $ | 3,701 | ||||||
FAS 109 valuation allowance | $ | 8,351 | $ | | $ | | $ | 8,351 | ||||||
For the year ended December 31, 2002 |
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Reserve (allowance for losses) deducted from instalment notes receivable | $ | 11,000 | $ | 12,399 | $ | (12,125 | )(1) | $ | 11,274 | |||||
Reserve (allowance for losses) deducted from trade receivables | $ | 4,129 | $ | 3,919 | $ | (4,378 | )(1) | $ | 3,670 | |||||
Reserve (allowance for losses) deducted from other receivables | $ | 3,701 | $ | 183 | $ | (177 | )(1) | $ | 3,707 | |||||
FAS 109 valuation allowance | $ | 8,351 | $ | | $ | 4,847 | $ | 13,198 | ||||||
F-40
Exhibit Number |
|
Description |
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2(a)(i) | | Amended Joint Plan of Reorganization of Walter Industries, Inc. and certain of its subsidiaries, dated as of December 9, 1994 (1) | ||
2(a)(ii) |
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Modification to the Amended Joint Plan of Reorganization of Walter Industries, Inc. and certain of its subsidiaries, as filed in the Bankruptcy Court on March 1, 1995 (2) |
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2(a)(iii) |
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Findings of Fact, Conclusions of Law and Order Confirming Amended Joint Plan of Reorganization of Walter Industries, Inc. and certain of its subsidiaries, as modified (3) |
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3(i) |
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Amended and Restated Certificate of Incorporation of the Company (13) |
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3(ii) |
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Amended and Restated By-Laws (10) |
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10.1 |
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Stockholder's Agreement (3) |
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10.2 |
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Form of Common Stock Registration Rights Agreement (3) |
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10.3 |
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Channel One Registration Rights Agreement (7) |
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10.4 |
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Second Amended and Restated Veil Piercing Settlement Agreement (included as Exhibit 3A to Exhibit 2(a)(i) (1) |
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10.5 |
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Director and Officer Indemnification Agreement, dated as of March 3, 1995, among the Company and the Indemnities parties thereto (5) |
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10.6 |
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New Alabama Power Contract (4)(5) |
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10.7 |
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Escrow Agreement, dated as of September 12, 1995, between the Company and Harris Trust and Savings Bank, as Escrow Agent (7) |
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10.8 |
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Walter Industries, Inc. Directors' Deferred Fee Plan (7) |
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10.9 |
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1995 Long-Term Incentive Stock Plan of Walter Industries, Inc. (6) |
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10.10 |
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Stock Purchase Agreement dated as of September 19, 1997 by and among the Stockholders of Applied Industrial Materials corporation, Certain Stockholders of AIMCOR Enterprises International, Inc. AIMCOR (Germany) Limited Partnership and AIMCOR (Luxembourg) Limited Partnership, as first parties, and Walter Industries, Inc. as second party. (8) |
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10.11 |
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$800 Million Credit Agreement by and among Walter Industries, Inc. as Borrower, NationsBank, National Association, as Administrative Agent, Documentation Agent and Syndication Agent and the Lenders Party hereto (8) |
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10.12 |
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Amendment Agreement No. 5 to Credit Agreement (11) |
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10.13 |
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Variable Funding Loan Agreement, dated as of March 3, 1995, among Mid-State Trust V Enterprise Funding Corporation and NationsBank N.A. and amendments thereto (9) |
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10.14 |
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Amendment No. 5 to Variable Funding Loan Agreement (11) |
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10.15 |
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Amendment No. 6 to Variable Funding Loan Agreement dated September 27, 2000 (12) |
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10.16 |
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Agreement, dated as of November 2, 2000, between the Company and Donald DeFosset (14) |
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10.17 |
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Agreement, dated as of October 31, 2000, between the Company and Joseph J. Troy |
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10.18 |
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Agreement, dated as of December 29, 2001, between the Company and William F. Ohrt (15) |
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10.19 |
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Agreement, dated as of December 29, 2001, between the Company and Anthony L. Hines (15) |
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10.20 |
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Agreement dated September 29, 2000 between the Company and George R. Richmond |
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10.21 |
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2002 Long-Term Incentive Award Plan of Walter Industries, Inc. (16) |
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21 |
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Subsidiaries of the Company |
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23 |
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Consent of PricewaterhouseCoopers LLP |
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24 |
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Power of Attorney |
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27 |
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Financial Data Schedule |
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99.1 |
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Certification of Periodic ReportChief Executive Officer |
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99.2 |
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Certification of Periodic ReportChief Financial Officer |
E-2