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SECURITIES AND EXCHANGE COMMISSION
Washington, DC 20549

FORM 10-Q

     
(Mark One)    
     
X Box   Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the quarterly period ended     June 30, 2002                 or 
     
 Box   Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 For the transition period from              to              
     
    Commission file number                 1-12410                

Simula, Inc.


(Exact Name of Registrant as Specified in Its Charter)
     
Arizona   86-0320129

 
(State or Other Jurisdiction of
Incorporation or Organization)
  (I.R.S. Employer
Identification No.)
     
2625 S. Plaza Drive, Suite 100, Tempe, Arizona   85282

 
(Address of Principal Executive Offices)   (Zip Code)

(602) 631-4005


(Registrant’s Telephone Number, Including Area Code)


(Former Name, Former Address and Former Fiscal Year, if Changed Since Last Report)

Indicate by check mark whether the registrant:

     
(1)   has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports)
    Yes         X         No                  
(2)   has been subject to such filing requirements for the past 90 days.
    Yes         X         No                  

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date:

         
Class   Outstanding at June 30, 2002

 
Common Stock, $.01 par value     12,938,888  

 


TABLE OF CONTENTS

Consolidated Balance Sheets
Consolidated Statements of Operation
Consolidated Statements of Shareholders’ Deficit
Unaudited Consolidated Statements of Cash Flows
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
Item 2.     Management’s Discussion and Analysis of Results of Operations and Financial Condition.
Item 3.      Quantitative and Qualitative Disclosure about Market Risk
PART II – OTHER INFORMATION
Item 4.     Submission of Matters to a Vote of Security Holders
Item 6.      Exhibits and Reports
SIGNATURES
EX-99.1
EX-99.2


Table of Contents

SIMULA, INC.

TABLE OF CONTENTS

         
    Page
   
PART I – FINANCIAL INFORMATION
       
 
       
Item 1 – Interim Consolidated Financial Statements
       
 
       
Consolidated Balance Sheets as of
June 30, 2002 and December 31, 2001
    2  
 
       
Consolidated Statements of Operations for the Three and Six Month
Periods Ended June 30, 2002 and 2001
    3  
 
       
Consolidated Statement of Shareholders’ Deficit for the
Six Month Period Ended June 30, 2002
    4  
 
       
Consolidated Statements of Cash Flows for the
Six Month Periods Ended June 30, 2002 and 2001
    5  
 
       
Notes to Interim Consolidated Financial Statements
    6–10  
 
       
Item 2 – Management’s Discussion and Analysis of
Results of Operations and Financial Condition
    11–15  
 
       
Item 3 – Quantitative and Qualitative Disclosure about Market Risk
    15  
 
       
PART II — OTHER INFORMATION
       
 
       
Item 4 – Submissions of Matters to a Vote of Security Holders
    16  
 
       
Item 6 – Exhibits and Reports
    17  
 
       
SIGNATURES
    18  

 


Table of Contents

SIMULA, INC. AND SUBSIDIARIES

Consolidated Balance Sheets
June 30, 2002 and December 31, 2001


                     
        2002   2001
       
 
        (unaudited)        
ASSETS
               
CURRENT ASSETS
               
 
Cash and cash equivalents
  $ 459,951     $ 362,319  
 
Contract and trade receivables – Net
    28,109,752       26,441,295  
 
Inventories
    7,116,906       7,384,222  
 
Deferred income taxes
    1,898,655       2,596,000  
 
Prepaid expenses and other
    793,608       915,547  
 
   
     
 
   
Total current assets
    38,378,872       37,699,383  
PROPERTY, EQUIPMENT, and LEASEHOLD IMPROVEMENTS – Net
    10,998,005       10,545,449  
DEFERRED INCOME TAXES
    35,188,519       34,985,000  
DEFERRED FINANCING COSTS
    3,130,555       4,059,630  
INTANGIBLES – Net
    3,376,728       3,333,896  
OTHER ASSETS
    2,015,351       2,029,933  
 
   
     
 
TOTAL
  $ 93,088,030     $ 92,653,291  
 
   
     
 
LIABILITIES AND SHAREHOLDERS’ DEFICIT
               
CURRENT LIABILITIES
               
 
Revolving line of credit
  $ 11,631,734     $ 11,488,639  
 
Trade accounts payable
    6,757,641       6,972,576  
 
Other accrued liabilities
    7,994,554       8,394,234  
 
Deferred revenue
    1,162,670       1,540,247  
 
Accrued restructuring costs
    979,056       1,313,931  
 
Advances on contracts
    3,197,606       2,049,645  
 
Current portion of long-term debt
    417,011       993,682  
 
   
     
 
   
Total current liabilities
    32,140,272       32,752,954  
DEFERRED REVENUE
    785,669       1,367,002  
DEFERRED LEASE COST
    611,160       400,914  
LONG-TERM DEBT – Less current portion
    61,418,768       60,772,414  
 
   
     
 
   
Total liabilities
    94,955,869       95,293,284  
 
   
     
 
SHAREHOLDERS’ DEFICIT
               
 
Preferred stock, $.05 par value– authorized 50,000,000 shares; none outstanding
               
 
Common stock, $.01 par value– authorized 50,000,000 shares; issued 12,938,888 in 2002 and 12,892,858 in 2001
    129,389       128,929  
 
 
Additional paid-in-capital
    62,588,070       62,412,546  
 
Accumulated deficit
    (62,494,503 )     (63,377,118 )
 
Accumulated other comprehensive income
    (2,090,795 )     (1,804,350 )
 
   
     
 
   
Total shareholders’ deficit
    (1,867,839 )     (2,639,993 )
 
   
     
 
TOTAL
  $ 93,088,030     $ 92,653,291  
 
   
     
 

See notes to consolidated financial statements.

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SIMULA, INC. AND SUBSIDIARIES

Unaudited Consolidated Statements of Operation


                                 
    Three Month Period Ended   Six Month Period Ended
    June 30,   June 30,
   
 
    2002   2001   2002   2001
   
 
 
 
REVENUE
  $ 30,181,492     $ 25,956,898     $ 59,283,780     $ 51,492,665  
COST OF REVENUE
    20,645,901       16,204,171       40,137,498       32,587,769  
 
   
     
     
     
 
GROSS MARGIN
    9,535,591       9,752,727       19,146,282       18,904,896  
ADMINISTRATIVE EXPENSES
    4,652,772       5,560,735       9,591,077       11,222,489  
RESEARCH AND DEVELOPMENT
    1,396,239       0       2,916,972       0  
WRITE-DOWN NET ASSETS HELD FOR SALE
    0       600,000       0       600,000  
RESTRUCTURING CHARGES
    0       0       0       479,000  
 
   
     
     
     
 
OPERATING INCOME
    3,486,580       3,591,992       6,638,233       6,603,407  
INTEREST EXPENSE
    (2,577,324 )     (2,651,567 )     (5,135,618 )     (5,168,521 )
 
   
     
     
     
 
INCOME BEFORE TAXES
    909,256       940,425       1,502,615       1,434,886  
INCOME TAX EXPENSE
    (400,000 )     (363,000 )     (620,000 )     (535,000 )
 
   
     
     
     
 
NET INCOME
  $ 509,256     $ 577,425     $ 882,615     $ 899,886  
 
   
     
     
     
 
INCOME PER COMMON SHARE — Basic
  $ 0.04     $ 0.05     $ 0.07     $ 0.07  
 
   
     
     
     
 
INCOME PER COMMON SHARE — Diluted
  $ 0.04     $ 0.05     $ 0.07     $ 0.07  
 
   
     
     
     
 

See notes to consolidated financial statements.

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SIMULA, INC. AND SUBSIDIARIES

Unaudited Consolidated Statements of Shareholders’ Deficit
Six Month Period Ended June 30, 2002


                                                         
                                    Accumulated                
    Common Stock   Additional           Other   Total        
   
  Paid-in   Accumulated   Comprehensive   Shareholders'   Comprehensive
    Shares   Amount   Capital   Deficit   Income   Deficit   Income
   
 
 
 
 
 
 
BALANCE, JANUARY 1, 2002
    12,892,858     $ 128,929     $ 62,412,546     $ (63,377,118 )   $ (1,804,350 )   $ (2,639,993 )    
Net Income
                            882,615               882,615     $ 882,615  
Issuance of stock
    46,030       460       175,524                       175,984          
Loss on cash flow hedge
                                    (143,388 )     (143,388 )     (143,388 )
Foreign currency translation adjustment
                                    (143,057 )     (143,057 )     (143,057 )
 
                                                 
 
   
     
     
     
     
     
     
 
BALANCE, JUNE 30, 2002
    12,938,888     $ 129,389     $ 62,588,070     $ (62,494,503 )   $ (2,090,795 )   $ (1,867,839 )   $ 596,170  
 
   
     
     
     
     
     
     
 

See notes to consolidated financial statements.

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SIMULA, INC. AND SUBSIDIARIES

Unaudited Consolidated Statements of Cash Flows
Six Month Periods Ended June 30, 2002 and 2001


                         
            2002   2001
           
 
CASH FLOWS FROM OPERATING ACTIVITIES:
               
   
Net income
  $ 882,615     $ 899,886  
 
Adjustment to reconcile net income to net cash provided by operating activities:
               
   
Depreciation and amortization
    2,121,917       2,203,382  
   
Deferred income taxes
    574,481       487,000  
   
Capitalized interest
    749,860       234,718  
   
Non-cash equity compensation
    74,779        
   
Restructuring charge
          479,000  
   
Write down net assets held for sale
          600,000  
   
Currency translation adjustment
    (143,057 )     65,336  
   
Bad debt expense
    356,400        
 
Changes in net assets and liabilities:
               
   
Contract and trade receivables – net of advances
    (876,896 )     1,818,113  
   
Inventories
    267,316       (689,316 )
   
Prepaid expenses and other
    213,604       (117,596 )
   
Other assets
    14,582       (633,169 )
   
Trade accounts payable
    (214,935 )     (319,844 )
   
Deferred revenue
    (958,910 )     (1,280,436 )
   
Deferred lease costs
    210,246       (47,666 )
   
Restructuring reserve
    (334,875 )     (653,423 )
   
Other accrued liabilities
    (715,388 )     (2,054,396 )
 
   
     
 
       
Net cash provided by operating activities
    2,221,739       991,589  
 
   
     
 
CASH FLOWS FROM INVESTING ACTIVITIES:
               
   
Purchase of property and equipment
    (1,430,772 )     (2,842,263 )
   
Costs incurred to obtain intangibles
    (257,458 )     (472,251 )
 
   
     
 
       
Net cash used in investing activities
    (1,688,230 )     (3,314,514 )
 
   
     
 
CASH FLOWS FROM FINANCING ACTIVITIES:
               
   
Net borrowings under line of credit
    143,095       2,446,181  
   
Principal payments under other debt arrangements
    (680,177 )     (709,671 )
   
Repurchase stock options
          (19,000 )
   
Issuance of common shares
    101,205       85,482  
 
   
     
 
       
Net cash (used in) provided by financing activities
    (435,877 )     1,802,992  
 
   
     
 
NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS
    97,632       (519,933 )
CASH AND CASH EQUIVALENTS, BEGINNING OF PERIOD
    362,319       746,078  
 
   
     
 
CASH AND CASH EQUIVALENTS, END OF PERIOD
  $ 459,951     $ 226,145  
 
   
     
 
SUPPLEMENTAL DISCLOSURE OF CASH FLOW INFORMATION:
               
     
Interest Paid
  $ 3,785,769     $ 3,811,992  
 
   
     
 
     
Taxes Paid
  $ 135,000     $ 44,200  
 
   
     
 

See notes to consolidated financial statements.

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SIMULA, INC.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS

Note 1 – Basis of Presentation

         The consolidated financial statements include the accounts of Simula, Inc. and its subsidiaries (collectively “we” and “our”). All of the subsidiaries are wholly owned. All intercompany transactions are eliminated in consolidation.

         We have prepared the accompanying interim consolidated financial statements in accordance with Generally Accepted Accounting Principles (“GAAP”) for interim financial information and with the instructions to Form 10-Q. Accordingly, they do not include all of the information and notes required by GAAP for complete financial statements. In the opinion of management, all adjustments and reclassifications considered necessary for a fair and comparable presentation have been included and are of a normal recurring nature. Operating results for the three and six months ended June 30, 2002 are not necessarily indicative of the results that may be expected for the year ending December 31, 2002. Such interim financial statements should be read in conjunction with our consolidated financial statements and notes thereto included in our 2001 Form 10-K.

Note 2 – Inventories

         At June 30, 2002 and December 31, 2001, inventories consisted of the following:

                   
      2002   2001
     
 
Raw Materials
  $ 5,121,631     $ 5,308,956  
Work in Progress
    1,492,488       1,717,528  
Finished Goods
    502,787       357,738  
 
   
     
 
 
Total Inventories
  $ 7,116,906     $ 7,384,222  
 
   
     
 

Note 3 – Debt

         On June 30, 2002, we were not in compliance with certain non-monetary financial covenants under our Revolving Line of Credit (the “RLC”) and Senior Secured Note. On August 19, 2002, we received waivers of the non-compliance at June 30, 2002 and entered into amendments under our RLC and Senior Secured Note. The amendments modified future financial covenant requirements effective September 30, 2002. In addition to other remedies, the amendment under our Senior Secured Note provides for a significant fee if we are unable to meet our debt leverage ratio requirement at June 30, 2003.

Note 4 – Other Intangible Assets

         In January 2002, we adopted Statement of Financial Accounting Standards (SFAS) No. 142 “Goodwill and Other Intangible Assets.” SFAS No. 142 specifies that goodwill and certain intangible assets with indefinite lives no longer be amortized but instead be subject to periodic impairment testing. Intangible assets with finite lives will continue to be amortized over their respective useful lives and will be tested for impairment in accordance with SFAS No. 144 “Accounting for the Impairment or Disposal of Long-Lived Assets.” This statement, adopted January 1, 2002, supersedes SFAS No. 121, “Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to Be Disposed Of,” and the accounting and reporting provisions of Accounting Principles Board (APB) Opinion No. 30, “Reporting the Results of Operations — Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions.”

At June 30, 2002, all of our intangible assets with finite lives were principally comprised of technology patents with a total cost of $4,460,923 and accumulated amortization of $1,084,195. Intangible asset amortization expense for

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SIMULA, INC.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS

the three months and six months ended June 30, 2002 was approximately $74,000 and $148,000, respectively. Estimated amortization expense for the five succeeding fiscal years is as follows:

         
2002
  $ 292,000  
2003
    232,000  
2004
    232,000  
2005
    232,000  
2006
    232,000  

Note 5 – Research and Development

         Our research and development efforts arise from funded development contracts and proprietary research and development. The Company previously tracked such costs excluding intercompany research and development activity on an annual basis only and included them in total selling, general and administrative expenses. As of fiscal year 2002, research and development costs are segregated and intercompany research and development activity is eliminated. Accordingly, comparative quarterly information is not available. Amounts arising from such efforts were as follows:

                   
      Three Months Ended   Six Months Ended
      June 30, 2002   June 30, 2002
     
 
Research and development expenses
  $ 1,396,239     $ 2,916,972  
 
   
     
 
Funded contracts:
               
 
Revenue funded by customers
  $ (771,092 )     (1,829,104 )
 
Research and development expenses classified as cost of such revenue
    462,105       1,236,402  
 
   
     
 
Funded contract contribution
  $ (308,987 )     (592,702 )
 
   
     
 

Note 6 – Restructuring

         In December 1999, we adopted a plan of restructuring that included the divestiture of our commercial airline seat manufacturing operation. At June 30, 2002, there was $979,056 of remaining liability, which principally relates to lease obligations associated with the closed facility and other contracts as a part of that restructuring. A summary of the change in accrued restructuring is as follows:

                         
    Facility Closure   Other Contracts   Total
   
 
 
Balance at December 31, 2001
  $ 833,931     $ 480,000     $ 1,313,931  
Cash payments
    (209,151 )     (125,724 )     (334,875 )
 
   
     
     
 
Balance at June 30, 2002
  $ 624,780     $ 354,276     $ 979,056  
 
   
     
     
 

Note 7 – Contingencies

         On April 25, 2002, the purchaser of our rail and mass transit seating business filed for Chapter 7 Bankruptcy. Although the purchaser assumed all obligations at the time of the sale in August 1999, we remain liable as guarantor under the facility lease and certain equipment operating leases. Because of the bankruptcy proceedings, their proximity, ongoing liquidation activities and certain mitigation defenses available to us, we are not yet able to reasonably estimate our liability, if any, under these guarantees at this time. Therefore, we have not

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SIMULA, INC.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS

recorded a loss provision for any settlement that may be required under our guarantees in our financial statements as of June 30, 2002.

Note 8 – Derivative Instruments

         We have foreign currency exposure related to buying and selling in currencies other than the local currencies of our operating units. Our most significant foreign currency exchange exposure relates to the Euro. The magnitude of the exposure varies over time and we enter into agreements by which we seek to manage certain foreign exchange exposure in accordance with established policy guidelines. These arrangements primarily hedge cash flows for forecasted transactions involving receivables and payables. We have hedged transactions through September 16, 2002 and currently do not anticipate any existing gains or losses currently classified in Other Comprehensive Income to be reclassified into earnings.

         The derivative instruments previously discussed contain an element of risk that counterparties may be unable to meet the terms of the agreements. However, limiting the counterparties to major banks that meet established credit guidelines minimizes such risk. We may place collateral for these financial instruments primarily dependent upon the instruments time to maturity. Management does not expect to incur any losses as a result of counterparty default.

Note 9 – Income Taxes

         SFAS No. 109 “Accounting for Income Taxes” requires the recording of a deferred tax asset valuation allowance if the weight of available evidence indicates that some or all of the deferred tax asset will not be realized. Such evidence includes our historical operating performance including our ability to continue as a going concern and tax planning strategies.

         We increased our deferred tax valuation allowance $0.8 million in 2001, $0.7 million in 2000, $0.1 million in 1999 because certain tax credits and operating loss carry forwards, primarily related to states in which we no longer have operations, are unlikely to be utilized. At December 31, 2001, we had approximately $93.0 million of net operating loss carry forwards, which expire through 2021.

         We have incurred losses for each of the past six years. These losses were primarily related to certain unprofitable businesses and charges and write-offs related to the disposition of those businesses and debt refinancings. Our operating plan, which has been adopted by the Board of Directors, supports our ability to generate sufficient taxable income to utilize the available net operating losses prior to their expiration. This plan is based on programs and contracts currently in hand. In addition, should we be required to sell assets or liquidate certain business operations, management believes estimated gains would be sufficient to utilize our existing deferred tax assets.

         Accordingly, although realization of the net deferred tax assets is not assured, management believes that it is more likely than not that all of the net deferred tax assets related primarily to federal operating loss carry forwards will be realized. Because of our federal and certain state net operating loss carryforwards, we are not a significant cash taxpayer. The amount of net deferred tax assets considered realizable, however, could be reduced in the near term based on changing conditions.

Note 10 – Segment Reporting

         We are a holding company for wholly owned subsidiaries, which operate in two primary business segments. Our Aerospace and Defense segment includes operations that design and manufacture crash resistant components, energy absorbing devices, and ballistic armor principally for branches of the United States armed forces. Our Commercial Products segment includes operations encompassing inflatable restraints and related technology for automobiles and polymer materials. Our remaining segment, entitled Other, represents general corporate operations and technology licensing.

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SIMULA, INC.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS

         For the three-month periods ended June 30, 2002 and 2001, inter-segment sales were insignificant, and total intercompany sales of $20,685 and $221,190, respectively, have been eliminated.

                                     
        2002
       
        Aerospace and                        
        Defense   Commercial Products   Other   Total
       
 
 
 
Revenue:
                               
 
Contract revenue
  $ 21,083,449     $       $       $ 21,083,449  
 
Product sales:
                               
   
Automotive safety systems
            8,301,202               8,301,202  
   
Other
            81,607               81,607  
 
Technology sales and royalties
            250,672       464,562       715,234  
 
   
     
     
     
 
Total revenue
  $ 21,083,449     $ 8,633,481     $ 464,562     $ 30,181,492  
 
   
     
     
     
 
Operating income (loss)
  $ 3,871,549     $ (491,390 )   $ 106,421     $ 3,486,580  
                                     
        2001
       
        Aerospace and                        
        Defense   Commercial Products   Other   Total
       
 
 
 
Revenue:
                               
 
Contract revenue
  $ 15,649,067     $       $       $ 15,649,067  
 
Product sales:
                               
   
Automotive safety systems
            8,095,735               8,095,735  
   
Other
            1,882,126               1,882,126  
 
Technology sales and royalties
    43,019       286,951               329,970  
 
   
     
     
     
 
Total revenue
  $ 15,692,086     $ 10,264,812     $     $ 25,956,898  
 
   
     
     
     
 
Operating income (loss)
  $ 3,639,319     $ 772,266     $ (819,593 )   $ 3,591,992  

         For the six-month periods ended June 30, 2002 and 2001, inter-segment sales were insignificant, and total intercompany sales of $47,478 and $1,164,377, respectively, have been eliminated.

                                     
        2002
       
        Aerospace and                        
        Defense   Commercial Products   Other   Total
       
 
 
 
Revenue:
                               
 
Contract revenue
  $ 40,373,195     $       $       $ 40,373,195  
 
Product sales:
                               
   
Automotive safety systems
            17,329,365               17,329,365  
   
Other
            184,372               184,372  
 
Technology sales and royalties
            544,658       852,190       1,396,848  
 
   
     
     
     
 
Total revenue
  $ 40,373,195     $ 18,058,395     $ 852,190     $ 59,283,780  
 
   
     
     
     
 
Operating income (loss)
  $ 7,385,624     $ (781,588 )   $ 34,197     $ 6,638,233  

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SIMULA, INC.
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS

                                     
        2001
       
        Aerospace and                        
        Defense   Commercial Products   Other   Total
       
 
 
 
Revenue:
                               
 
Contract revenue
  $ 29,215,489     $       $       $ 29,215,489  
 
Product sales:
                               
   
Automotive safety systems
            18,288,978               18,288,978  
   
Other
            3,323,900               3,323,900  
 
Technology sales and royalties
    95,019       569,279               664,298  
 
   
     
     
     
 
Total revenue
  $ 29,310,508     $ 22,182,157     $     $ 51,492,665  
 
   
     
     
     
 
Operating income (loss)
  $ 5,191,247     $ 3,010,999     $ (1,598,839 )   $ 6,603,407  

Note 11 – Earnings per share

         The following is a reconciliation of the numerators and denominators of basic and diluted per share computations. For the three month and six month periods ended June 30, 2002 and 2001, the effect of 1,774,074 shares to be issued upon conversion of the 8% Notes was not used in determining dilutive earnings per share because the result would have been anti-dilutive.

                                 
    Three Months Ended   Six Month Ended
    June 30,   June 30,
   
 
    2002   2001   2002   2001
   
 
 
 
Net earnings available to common shareholders
  $ 509,256     $ 577,425     $ 882,615     $ 899,886  
 
   
     
     
     
 
Basis weighted average shares outstanding
    12,910,428       12,200,717       12,901,694       12,195,393  
Effect of dilutive securities
    360,011       484,583       321,852       442,586  
 
   
     
     
     
 
Diluted weighted average shares outstanding
    13,270,439       12,685,300       13,223,546       12,637,979  
 
   
     
     
     
 
Basic per share amounts
  $ 0.04     $ 0.05     $ 0.07     $ 0.07  
 
   
     
     
     
 
Diluted per share amounts
  $ 0.04     $ 0.05     $ 0.07     $ 0.07  
 
   
     
     
     
 

*******

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Item 2.     Management’s Discussion and Analysis of Results of Operations and Financial Condition.

Results of Operations

Three and Six-Month Periods Ended June 30, 2002 Compared to
Three and Six-Month Periods Ended June 30, 2001

CONSOLIDATED

                                                                 
            Three Months Ended                   Six Months Ended        
    June 30,     June 30,
   
 
                            Percent                           Percent
(In thousands)   2002   2001   Change   Inc (Dec)   2002   2001   Change   Inc (Dec)
   
 
 
 
 
 
 
 
Revenue
  $ 30,181     $ 25,957     $ 4,224       16 %   $ 59,284     $ 51,493     $ 7,791       15 %
Gross margin
    9,536       9,753       (217 )     (2 %)     19,146       18,905       241       1 %
Administrative and research and development expense
    6,049       5,561       488       9 %     12,508       11,222       1,286       11 %
Operating income
    3,487       3,592       (105 )     (3 %)     6,638       6,603       35       1 %
Interest expense, net
    2,577       2,652       (75 )     (3 %)     5,136       5,169       (33 )     (1 %)
Income before tax
    909       940       (31 )     (3 %)     1,503       1435       68       5 %
Tax expense
    400       363       37       10 %     620       535       85       16 %
Gross margin as a percentage of revenue
    32 %     38 %                     32 %     37 %                
Administrative and research and development expenses as a percentage of revenue
    20 %     21 %                     21 %     22 %                
Effective tax rate
    44 %     39 %                     41 %     37 %                

AEROSPACE & DEFENSE

                                                                 
            Three Months Ended                   Six Months Ended        
      June 30,   June 30,
   
 
                            Percent                           Percent
(In thousands)   2002   2001   Change   Inc (Dec)   2002   2001   Change   Inc (Dec)
   
 
 
 
 
 
 
 
Revenue
  $ 21,083     $ 15,692     $ 5,391       34 %   $ 40,373     $ 29,311     $ 11,062       38 %
Gross margin
    7,312       6,237       1,075       17 %     14,022       10,963       3,059       28 %
Gross margin as a percentage of revenue
    35 %     40 %                     35 %     37 %                

COMMERCIAL PRODUCTS

                                                                 
            Three Months Ended                   Six Months Ended        
    June 30,     June 30,
   
 
                            Percent                           Percent
(In thousands)   2002   2001   Change   Inc (Dec)   2002   2001   Change   Inc (Dec)
   
 
 
 
 
 
 
 
Revenue
  $ 8,633     $ 10,265     $ (1,632 )     (16 %)   $ 18,058     $ 22,182     $ (4,124 )     (19 %)
Gross margin
    1,759       3,516       (1,757 )     (50 %)     4,272       7,942       (3,670 )     (46 %)
Gross margin as a percentage of revenue
    20 %     34 %                     24 %     36 %                

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Results of Operations for the Three-Month Period Ended June 30, 2002

         Revenue for the three-month period ended June 30, 2002 increased 16% compared to revenue in the same period for 2001. Revenue for the period grew 34% in the Aerospace and Defense segment. This increase was primarily due to increased production and contract fulfillment with respect to our armor product lines offset partially by decreases in our parachute product lines. Revenue from the Commercial Products segment declined 16% primarily due to the disposal of our airline soft goods manufacturing operation in Atlanta, Georgia, which contributed revenue of $1.8 million during the three months ended June 30, 2001. Excluding this revenue, Commercial Products revenue increased 2% during the comparable period.

         Gross margin as a percent of sales decreased to 32% for the three-month period ended June 30, 2002 from 38% for the comparable period in 2001. Gross margin as a percent of sales in our Aerospace and Defense segment declined to 35% for the three months ended June 30, 2002 from 40% for the same period in 2001. This decrease was attributable primarily to the one time payment by the customer for development costs related to our Cockpit Air Bag System (“CABS”) of approximately $1.0 million with no associated cost of revenue in the 2001 period. In addition, contract production start up costs related to our new vehicle armor line created additional margin pressure in the 2002 period. Gross margin as a percent of sales in our Commercial Products segment declined to 20% for the three months ended June 30, 2002 from 34% for the same period in 2001. The decrease in gross margin in the Commercial Products segment was attributable to a shift in product mix to new automotive products where cost reduction activity has taken longer than anticipated to mitigate pricing pressure.

         Administrative and research and development expenses for the three-month period ended June 30, 2002 increased $488,000 or 9% as compared to the same 2001 period. This increase was primarily due to development costs attributable to our DCI technology and increased sales and marketing expenses, offset by cost savings reductions related to the sale of the airline soft goods division and other cost reductions company wide. Administrative and research and development expenses as a percentage of sales for the three months ended June 30, 2002 and 2001 was 20% and 21%, respectively.

         Operating income for the three-month period ended June 30, 2002 was $3.5 million compared to $3.6 million for the same period in 2001. The 2001 operating income for the three-month period included a $600,000 write-down for our former Atlanta assets.

         Interest expense was $2.6 million compared to $2.7 million for the comparable 2001 period. Cash paid for interest for the three months ended June 30, 2002 and 2001 was $1.4 million and $1.3 million, respectively.

         Income Taxes – Our effective income tax rate for the three months ended June 2002 was 44% as compared to 39% in the comparable 2001 period. The increase in our tax rate reflects the impact of higher profits in less than favorable tax jurisdictions.

Results of Operations for the Six-Month Period Ended June 30, 2002

         Revenue for the six months ended June 30, 2002 increased 15% compared to revenue in the same period for 2001. Revenue for the period grew 38% in the Aerospace and Defense segment from $29.3 million to $40.4 million primarily due to increased production and contract fulfillment with respect to our armor product lines. Revenue from the Commercial Products segment declined 19% primarily due to the disposal of our airline soft goods manufacturing operation in Atlanta, Georgia, which contributed revenue of $3.1 million during the six months ended June, 2001. Excluding this revenue, Commercial Products revenue decreased 5% during the comparable period, which was attributable to continued pricing pressures in our automotive safety business.

         Gross margin as a percent of sales decreased to 32% for the six-month period ended June 30, 2002 from 37% for the comparable period in 2001. Gross margin in our Aerospace and Defense segment decreased slightly to 35% for the six-month period ended June 30, 2002 from 37% for the same period in 2001. The decrease was primarily due to the favorable impact of CABS revenue recorded in the second quarter of 2001 discussed above. Gross margin as a percent of sales in our Commercial Products segment decreased to 24% for the six-month period ended June 30, 2002 from 36% for the comparable 2001 period. This decrease was attributable to continued pricing pressure on existing platforms and certain inefficiencies incurred as several new platforms moved into production as described above.

         Administrative and research and development expenses for the six month period ended June 30, 2002 increased $1.3 million or 11% as compared to the same 2001 period. This increase was primarily due to increased development costs attributable to our DCI technology and increased sales and marketing expenses, offset by cost

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savings related to the sale of the airline soft goods division and other cost reductions company-wide. Administrative and research and development expenses as a percentage of revenue for the six months ended June 30, 2002 and 2001 was 21% and 22%, respectively.

         Operating income for both six-month periods ended June 30 was $6.6 million. The 2001 operating income includes a restructuring charge of $479,000 related to headcount reductions and facility shutdown costs and a $600,000 charge related to a write-down of our former Atlanta assets, offset by revenue recognized from the recovery of CABS development costs as described above.

         Interest expense for the six months ended June 30, 2002 was $5.1 million compared to $5.2 million for the comparable 2001 period. Cash paid for interest for both six-month periods ended June 30 was $3.8 million.

         Income Taxes – Our effective income tax rate for the six months ended June 2002 was 41% as compared to 37% in the comparable 2001 period. The increase in our tax rates reflects higher profits in less than favorable tax jurisdictions.

Liquidity and Capital Resources

         Our ability to fund debt service and working capital requirements during the next quarter and year is dependent upon improved cash flows generated from operations and increased borrowing availability under our revolving line of credit (“RLC”).

         We continually review our revenue and cost forecasts so that we can react to changes in our operations and liquidity position. The amount and timing of Department of Defense procurement and future constraints on certain raw materials could impact our ability to generate Aerospace and Defense revenue. Our sales contracts for our automotive products are based upon the estimated production of the next year’s requirements of the OEMs. Our ability to maintain Commercial Products revenue will be impacted by our ability to successfully compete in an increasingly price competitive market and to properly hedge our foreign currency transaction risk. See “Risks and Uncertainties in the Business and Forward-Looking Information” and “Quantitative and Qualitative Disclosure about Market Risk"

         Our ability to generate sufficient cash flow from operations is principally dependent upon our ability to continue to increase revenue and contain or reduce operating expenses. At June 30, 2002, we had cash and cash equivalents of $459,951 compared to $362,319 at December 31, 2001. Our RLC had outstanding borrowings of $11.6 million and remaining borrowing availability of $2.9 million at June 30, 2002 as compared to outstanding borrowings of $11.5 million and a remaining borrowing availability of $3.7 million at December 31, 2001. The decrease in availability was principally attributable to scheduled reductions of the RLC maximum advance limit through June 30, 2002.

         On June 30, 2002, we were not in compliance with certain non-monetary financial covenants under our Revolving Line of Credit (the “RLC”) and Senior Secured Note. On August 19, 2002, we received waivers of the non-compliance at June 30, 2002 and entered into amendments on our RLC and Senior Secured Note. The amendments modified future financial covenant requirements effective September 30, 2002. In addition to other remedies, the amendment under our Senior Secured Note provides for a significant fee if we are unable to meet our debt leverage ratio requirement at June 30, 2003. Additionally, we are in the final stages of approval for increased availability of $1.5 million under our RLC to provide working capital for our growing Aerospace and Defense business.

         Management believes that future operating cash flow and the remaining availability under our RLC should be sufficient to fund our operating cash requirement and debt service. In addition, because of our federal and certain state net operating loss carryforwards, we are not a significant cash taxpayer. We may, however, encounter additional funding requirements to fund expansion, meet increased working capital needs, or satisfy outstanding guarantees.

         On April 25, 2002, the purchaser of our rail and mass transit seating business filed for Chapter 7 Bankruptcy. Although the purchaser assumed all obligations at the time of the sale in August 1999, we remain liable as guarantor under the facility lease and certain equipment operating leases. Because of the bankruptcy proceedings, their proximity, ongoing liquidation activities and certain mitigation defenses available to us, we are not yet able to reasonably estimate our liability under these guarantees at this time. Therefore we have not recorded a loss provision for any settlement that may be required under our guarantees in our financial statements as of June 30, 2002.

         Operating activities provided approximately $2.2 million of cash during the six months ended June 30, 2002 as compared to $1.0 million for the comparable period in 2001. The increase in cash provided by operations was attributable to less overall working capital required as compared to the prior 2001 period, which required heavier reductions in deferred revenue, restructuring reserves and other current liabilities.

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         Investing activities used $1.7 million during the six months ended June 30, 2002, principally attributable to the purchase of manufacturing equipment in both of our business segments and additional investment in our patent portfolio.

         Financing activities used net cash of $0.4 million for the six months ended June 30, 2002, compared to $1.8 million provided by financing activities for the same period in 2001. Cash used in financing activities during the six months ended June 30, 2002 primarily related to scheduled payments under debt arrangements. Cash provided from financing activities was due primarily to increased borrowing under our RLC in 2001.

         We believe we have sufficient manufacturing capacity, at June 30, 2002, to meet our anticipated future delivery requirements. We may, however, seek strategic partners for the joint development of capital intensive new technology development. We may also seek to obtain additional capital should demand for our products exceed current capacity. The raising of capital in public markets will depend primarily upon prevailing market conditions and the demand for our products and technologies.

Research and Development

         Historically, we have made significant investments in research and development. Our research and development expenditures have fluctuated based on available government-funded contracts and available company funding. We anticipate that future fluctuations will continue as a result of our efforts to expand product lines and enhance our existing technologies.

Risks and Uncertainties in the Business and Forward-Looking Information

         A wide variety of factors will affect our projected operating and financial results and could adversely impact our revenues, profitability and cash flows. Our liquidity and available working capital will largely depend upon our cash flow from operations and, potentially, upon proceeds from asset sales or licensing. Improved cash flow from operations will depend on our ability to continue to implement our cost cutting initiatives. Continued compliance with our debt covenants is a requirement for maintaining access to funds available under our RLC.

         Many of our products are subassemblies in final products. We act as subcontractor to defense industry prime contractors and as a component supplier to automotive original equipment manufacturers (“OEM”) and first tier systems suppliers. Accordingly, we are reliant on others to gain and retain market acceptance for our products, and we must continue to demonstrate that our products will provide advantages to the manufacturers of final products, including increasing product safety and providing such manufacturers with competitive cost advantages.

         Although we have long established relationships with a number of our Aerospace and Defense customers, we do not have significant long-term supply contracts with any of these customers. Our customers typically do not commit to long-term production schedules and, as a result, customer orders generally are subject to cancellation or delay. Reliance upon defense contracts involves certain risks, including dependence on congressional appropriations and changes in governmental policies that reflect military and political developments.

         In our Commercial Products segment, we operate in the highly competitive automotive safety industry. As most of our competitors have greater resources than we do and since products become commoditized over time, our success in this industry is largely dependent on our ability to innovate. Our ability to compete effectively in this industry also depends on our ability to remain competitive in pricing, service, and performance. In addition, automotive OEMs continually exert downward pressure on prices, forcing us cut costs and to innovate in order to maintain margins and projected volumes from year to year.

         Other factors pertinent to our ability to meet our current and future financial projections include:

  our relationship with our senior lenders and on-going compliance with loan terms and covenants;
 
  our relationship with significant customers and maintenance of preferred supplier relationships with them that are renegotiated frequently;
 
  our leveraged status and the level and cost of our debt;
 
  the continued reduction of our fixed expenses;
 
  our ability to monetize assets including through sales of certain assets or technologies at a favorable price;
 
  our ability to continue to provide design and manufacturing services, products and new product applications that compare favorably on the basis of time to introduction, cost, and performance with those of our competitors;
 
  the cyclical nature of the automobile industry and other markets addressed by our products;

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  the level and makeup of military expenditures;
 
  contract mix and shifting production and delivery schedules among our market segments;
 
  the amount of resources available for independent research and development;
 
  proof of concept and production validation of certain of our new technologies and proposed products, as well as our financial ability to establish manufacturing capacity for such products; and
 
  technological changes introduced by competitors and customers.

         As used throughout this report, the words “estimate,” “anticipate,” “expect,” “should,” “intend,” “project,” “target,” or other expressions that indicate future events identify forward-looking statements which are made pursuant to safe harbor provisions of the Private Securities Litigation Reform Act of 1995. We undertake no obligation to update any of these forward-looking statements to reflect events or circumstances after the date on which such statements were made or to reflect the occurrence of unanticipated events. Actual results and trends may differ materially. Risks include those described herein and in our registration statements and periodic reports filed with the U.S. Securities and Exchange Commission.

Item 3.      Quantitative and Qualitative Disclosure about Market Risk

         We have currency exposures related to buying and selling in currencies other than the local currency in which we operate. These exposures may impact future earnings and/or operating cash flows. Currently, our most significant exposure relates to the Euro and the British Pound. We have supply contracts for our ITS® that are Euro denominated. We also maintain a manufacturing facility in the United Kingdom for which we fund its operating expenses in British Pounds. During the second quarter of 2002, we entered into foreign currency hedge transactions to mitigate our associated risks. The magnitude of the exposure varies over time and we enter into agreements by which we seek to manage certain portions of our foreign exchange exposure in accordance with established policy guidelines. These arrangements primarily hedge cash flows for forecasted transactions involving receivables and payables. We have hedged transactions through September 16, 2002 and currently do not anticipate any existing gains or losses currently classified in Other Comprehensive Income to be reclassified into earnings.

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PART II – OTHER INFORMATION

Item 4.     Submission of Matters to a Vote of Security Holders

         We held our Annual Meeting of Shareholders on June 20, 2002. All four candidates nominated by the Board of Directors were elected as follows:

                         
Nominees   Votes in Favor   Votes Withheld   Term Ending
Jean E. Boyle
    11,487,824       823,307       2003  
S. Thomas Emerson
    11,425,786       825,345       2005  
Bradley P. Forst
    11,423,514       827,617       2005  
James C. Withers
    11,388,090       863,041       2005  

         The term of office of the following directors continued after the Annual Meeting:

         
Continuing Directors   Term Ending
Peter W. Schutz
    2003  
Robert D. Olliver
    2003  
John M. Leinonen
    2003  
Lon A. Offenbacher
    2004  
Stanley P. Desjardins
    2004  
Jack A. Henry
    2004  

         Shareholders also voted as follows to amend the Employee Stock Purchase Plan to authorize an additional 200,000 shares of Simula’s Common Stock for issuance under the Employee Stock Purchase Plan:

                 
Votes in Favor   Votes Opposed   Abstaining
10,904,123
    1,285,633       63,482  

         Lastly, Shareholders voted to ratify the selection of Deloitte & Touche LLP as the Company’s independent for the fiscal year 2002 as follows:

                 
Votes in Favor   Votes Opposed   Abstaining
12,118,408
    102,648       32,272  

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Item 6.      Exhibits and Reports

a)   The following Exhibits are included pursuant to Item 601 of Regulation S-K.

             
No.   Description   Reference
3.1   Articles of Incorporation of Simula, Inc., as amended and restated     (2 )
3.2   Bylaws of Simula, Inc., as amended and restated     (1 )
4.7   Indenture dated April 1, 1997, in connection with the Company’s issuance of the 8% Senior Subordinated Convertible Notes due May 1, 2004     (6 )
10.11   1992 Stock Option Plan, as amended effective September 15, 1998     (3 )
10.12   1992 Restricted Stock Plan     (1 )
10.21   1994 Stock Option Plan, as amended effective September 15, 1998     (3 )
10.26   Simula, Inc. Employee Stock Purchase Plan     (2 )
10.27   Outside Directors Equity Plan     (9 )
10.37   Simula, Inc. 1999 Incentive Stock Option Plan     (4 )
10.41   Financing Agreement with The CIT Group/Business Credit, Inc. dated December 30,1999     (5 )
10.41A   Amendment Number Three to Financing Agreement between the Company and The CIT Group/Business Credit, Inc. dated September 26, 2001     (7 )
10.45   Loan Agreement between the Company and Allied Capital Corporation dated September 26, 2001     (7 )
10.46   Employment Agreement between the Company and Bradley P. Forst dated November 12, 2001, effective October 1, 2000     (7 )
10.48   Employment Agreement between the Company and Joseph Coltman dated December 13, 2001, effective October 13, 2000     (8 )
10.49   Employment Agreement between the Company and John S. Hodgson dated February 1, 2002, effective February 11, 2002     (8 )
99.1   Certification by Chief Executive Officer pursuant to section 906 of Sarbanes-Oxley Act     *  
99.2   Certification by Chief Financial Officer pursuant to section 906 of Sarbanes-Oxley Act     *  


*   Filed herewith
(1)   Filed with Registration Statement on Form S-18, No. 33-46152-LA, under the Securities Act of 1933, effective April 13, 1992.
(2)   Filed with Definitive Proxy on May 15, 1996, for the Company’s Annual Meeting of Shareholders held on June 20, 1996.
(3)   Filed with report on Form 10-Q for the quarter ended September 30, 1998.
(4)   Filed with Definitive Proxy on May 14, 1999, for the Company’s Annual Meeting of Shareholders held on June 17, 1999.
(5)   Filed with report on Form 10-K for the year ended December 31, 1999.
(6)   Filed with report on Form 10-Q for the quarter ended March 31, 2000.
(7)   Filed with report on Form 10-Q for the quarter ended September 30, 2001.
(8)   Filed with report on Form 10-K for the year ended December 31, 2001.
(9)   Filed with Registration Statement on Form S-8, effective March 28, 2002.

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SIGNATURES

         Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report on Form 10-Q for the quarter ended June 30, 2002 to be signed on its behalf by the undersigned thereunto duly authorized.

     
    SIMULA, INC.
 
     
 
DATE: August 19, 2002   /s/ John S. Hodgson

JOHN S. HODGSON
Executive Vice President
Chief Financial Officer

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Exhibit Index

     
Exhibit    
Number   Description
99.1   Certification by Chief Executive Officer pursuant to section 906 of Sarbanes-Oxley Act
99.2   Certification by Chief Financial Officer pursuant to section 906 of Sarbanes-Oxley Act

19