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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549


FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15 (D) OF THE SECURITIES EXCHANGE ACT OF 1934

For the Quarterly Period ended March 31, 2005

Commission File No. 33-93644

DAY INTERNATIONAL GROUP, INC.

130 West Second Street
Dayton, Ohio 45402
(937) 224-4000

State of Incorporation: Delaware

IRS Employer Identification No.: 31-1436349

Securities Registered Pursuant to Section 12 (b) of the Act: None

Securities Registered Pursuant to Section 12 (g) of the Act: None

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes o No þ

There were 23,323 Common Shares of the Company, $0.01 per share par value, outstanding as of May 1, 2005.

 
 

 


DAY INTERNATIONAL GROUP, INC.
INDEX

         
    Page  
       
 
       
       
 
       
    3  
 
       
    4  
 
       
    5  
 
       
    6  
 
       
    17  
 
       
    20  
 
       
    21  
 
       
       
 
       
    21  
 
       
    22  
 EX-31.1 Certification
 EX-31.2 Certification
 EX-32.1 Certification
 EX-32.2 Certification

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PART I FINANCIAL INFORMATION

ITEM 1. FINANCIAL STATEMENTS

DAY INTERNATIONAL GROUP, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS
MARCH 31, 2005 AND DECEMBER 31, 2004
(In thousands)
                 
    2005     2004  
    (Unaudited)        
ASSETS
               
 
               
Cash and cash equivalents
  $ 1,111     $ 843  
Accounts receivable (less allowance for doubtful accounts of $3,480 and $3,694)
    53,656       51,967  
Inventories (Note B)
    51,115       50,334  
Other current assets
    17,663       17,812  
 
           
Total current assets
    123,545       120,956  
 
               
Property, plant and equipment, net of accumulated depreciation of $63,856 and $61,592
    72,928       74,735  
Goodwill
    142,895       143,444  
Intangible assets (net of accumulated amortization of $41,440 and $40,203)
    17,607       18,842  
Other assets
    10,284       12,258  
 
           
TOTAL ASSETS
  $ 367,259     $ 370,235  
 
           
 
               
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
               
Accounts payable
  $ 9,060     $ 11,020  
Current maturities of long-term debt
    4,790       4,576  
Other current liabilities
    24,277       33,466  
 
           
Total current liabilities
    38,127       49,062  
 
               
Long-term and subordinated long-term debt
    251,119       247,814  
Other long-term liabilities
    40,719       39,572  
Redeemable preferred stock (Note C)
    176,248       169,805  
 
               
STOCKHOLDERS’ EQUITY (DEFICIT):
               
Common shares
    1       1  
Contra-equity associated with the assumption of majority shareholder’s bridge loan
    (68,673 )     (68,673 )
Retained earnings (deficit)
    (77,769 )     (75,201 )
Accumulated other comprehensive loss
    7,487       7,855  
 
           
Total stockholders’ equity (deficit)
    (138,954 )     (136,018 )
 
           
TOTAL LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
  $ 367,259     $ 370,235  
 
           

See notes to condensed consolidated financial statements.

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DAY INTERNATIONAL GROUP, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
THREE MONTHS ENDED MARCH 31, 2005 AND 2004
(In thousands)
                 
    2005     2004  
    (Unaudited)
NET SALES
  $ 89,919     $ 89,713  
 
               
COST OF GOODS SOLD
    56,878       56,382  
 
           
 
               
GROSS PROFIT
    33,041       33,331  
 
SELLING, GENERAL AND ADMINISTRATIVE
    20,522       20,100  
AMORTIZATION OF INTANGIBLES
    9       9  
MANAGEMENT FEES
    250       250  
 
           
 
               
OPERATING PROFIT
    12,260       12,972  
 
               
OTHER EXPENSES:
               
Interest expense:
               
Long-term debt (including amortization of deferred financing costs and discount of $456 and $426)
    5,467       5,636  
Redeemable preferred stock dividends (including amortization of discount and issuance costs of $47 and $47)
    6,428       5,562  
Other (income) expense—net
    310       (878 )
 
           
 
               
INCOME (LOSS) BEFORE INCOME TAXES
    55     2,652  
 
               
INCOME TAX EXPENSE
    2,624       4,667  
 
           
 
               
NET INCOME (LOSS)
  $ (2,569 )   $ (2,015 )
 
           

See notes to condensed consolidated financial statements.

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DAY INTERNATIONAL GROUP, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
THREE MONTHS ENDED MARCH 31, 2005 AND 2004
(In thousands)
                 
    2005     2004  
    (Unaudited)
CASH FLOWS FROM OPERATING ACTIVITIES:
               
Net income (loss)
  $ (2,569 )   $ (2,015 )
Adjustments to reconcile net income (loss) to net cash provided by operating activities:
               
Depreciation and amortization
    4,089       3,720  
Interest expense—redeemable preferred stock dividends
    6,428       5,562  
Deferred income taxes
    2,155       2,421  
Equity in earnings of investees
    (59 )     (23 )
Foreign currency (gain) loss
    (633 )     (412 )
(Gain) on disposal of fixed assets
            (360 )
Change in operating assets and liabilities
    (12,021 )     (5,303 )
 
           
Net cash (used in) provided by operating activities
    (2,610 )     3,590  
 
               
CASH FLOWS FROM INVESTING ACTIVITIES:
               
Cash paid for acquisitions
            (1,254 )
Capital expenditures
    (1,821 )     (995 )
Proceeds from sale of property
            360  
 
           
Net cash used in investing activities
    (1,821 )     (1,889 )
 
               
CASH FLOWS FROM FINANCING ACTIVITIES:
               
Proceeds from exercise of stock options
            25  
Payments on term loans
    (1,022 )     (3,454 )
Net proceeds from revolving credit facility
    5,675       3,500  
 
           
Net cash provided by financing activities
    4,653       71  
 
               
EFFECT OF EXCHANGE RATE CHANGES ON CASH
    46       15  
 
           
 
               
Net increase in cash and cash equivalents
    268       1,787  
Cash and cash equivalents at beginning of period
    843       726  
 
           
 
               
Cash and cash equivalents at end of period
  $ 1,111     $ 2,513  
 
           

See notes to condensed consolidated financial statements.

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DAY INTERNATIONAL GROUP, INC.

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — UNAUDITED
(In thousands)

A. BASIS OF PRESENTATION

The balance sheet as of December 31, 2004, is condensed financial information derived from the audited balance sheet. The interim financial statements are unaudited. The financial statements of Day International Group, Inc. have been prepared in accordance with accounting principles generally accepted in the United States and, in the opinion of management, reflect all adjustments (consisting of normal recurring accruals) necessary for a fair presentation in accordance with accounting principles generally accepted in the United States for the periods presented. The results of operations and cash flows for the interim periods presented are not necessarily indicative of the results for the full year.

B. INVENTORIES

Inventories as of March 31, 2005 and December 31, 2004, consist of:

                 
    2005     2004  
          (audited)  
Finished goods
  $ 24,760     $ 24,384  
Work in process
    4,425       5,193  
Raw materials
    21,930       20,757  
 
           
 
  $ 51,115     $ 50,334  
 
           

C. REDEEMABLE PREFERRED STOCK

The Company’s 12 1/4% Senior Exchangeable Preferred Stock require that dividends must be paid in cash after March 15, 2003. The Company has not paid cash dividends after March 15, 2003, because of certain restrictions in the Company’s Senior Secured Credit Agreement and Notes Indentures limiting the ability to pay cash dividends. If not paid for four consecutive quarters, the holders of the Exchangeable Preferred Stock have the right to elect two directors to the Board of Directors until the dividends in arrears have been paid. All dividends through March 15, 2003, have been in the form of additional fully-paid and non-assessable shares of Exchangeable Preferred Stock. Dividends-in-arrears are $17,464 and $15,043 as of March 31, 2005 and December 31, 2004 which are included in the redeemable preferred stock balance.

D. INCOME TAXES

The Company’s effective income tax rate for 2005 and 2004 is different from the statutory rates in effect as a result of the inclusion of the dividends on the redeemable preferred stock in income  before income taxes. The non-deductible preferred stock dividends cause a significant difference between book income and taxable income. In addition, the effective rate for 2004 is affected by dividends from non-U.S. subsidiaries taxable in the United States.

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E. BUSINESS SEGMENTS

The Company produces precision-engineered products, specializing in the design and customization of consumable image-transfer products for the graphic arts (printing) industry and consumable fiber handling products for the textile industry. The Image Transfer segment designs, manufactures and markets high-quality printing blankets and sleeves, pressroom chemicals and automatic dampening systems used primarily in the offset, flexographic and digital printing industries. The Textile Products segment manufactures and markets precision engineered rubber cots and aprons sold to textile yarn spinners and other engineered rubber products sold to diverse markets.

Segment performance is evaluated based on operating profit results compared to the annual operating plan. Intersegment sales and transfers are not material.

The Company manages the two segments as separate strategic business units. They are managed separately because each business unit requires different manufacturing processes, technology and marketing strategies.

                 
    2005     2004  
Third party sales:
               
Image Transfer
  $ 77,813     $ 77,003  
Textile Products
    12,106       12,710  
 
           
Total
  $ 89,919     $ 89,713  
 
           
 
               
Segment operating profit:
               
Image Transfer
  $ 12,496     $ 12,558  
Textile Products
    1,308       1,802  
 
           
Total
  $ 13,804     $ 14,360  
 
           

The following is a reconciliation of the segment operating profit reported above to the amount reported in the consolidated financial statements:

                 
    2005     2004  
Segment operating profit
  $ 13,804     $ 14,360  
APB #16 depreciation and amortization
    (1,119 )     (999 )
Non-allocated corporate expenses
    (166 )     (130 )
Amortization of intangibles
    (9 )     (9 )
Management fees
    (250 )     (250 )
 
           
Total operating profit
  $ 12,260     $ 12,972  
 
           

F. COMPREHENSIVE INCOME (LOSS)

Total comprehensive income (loss) is comprised of net income (loss), net currency translation gains and losses and net unrealized gains and losses on cash flow hedges. Total comprehensive income (loss) for the three months ended March 31, 2005 and 2004 was $(2,937) and $(2,279).

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G. CONTINGENCIES

The Company is involved in various litigation occurring incidental to normal operations. In the opinion of management, after consultation with legal counsel, the resolution of pending litigation and proceedings is not expected to have a material effect on the consolidated results of operations, financial position or cash flows of the Company.

H. STOCK-BASED COMPENSATION

As permitted by SFAS No. 123, the Company applied the intrinsic value method of recognition and measurement under Accounting Principles Board Opinion No. 25 to its stock options and warrants. No compensation expense related to employee stock options or warrants issued to directors was reflected in net (loss). The following table illustrates the effect on net income (loss) if compensation cost for all outstanding and unvested stock option and warrants had been determined based on their fair values at the grant date, consistent with the method prescribed by SFAS No. 123:

                 
    2005     2004  
Net (loss)–as reported
  $ (2,569 )   $ (2,015 )
Less–stock-based compensation expense determined using fair value based method in SFAS No. 123
    (186 )     (195 )
 
           
Pro forma net (loss)
  $ (2,755 )   $ (2,210 )
 
           

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I. RETIREMENT AND OTHER POSTRETIREMENT BENEFITS

A summary of the components of net periodic pension cost for the defined benefit retirement plans is as follows:

                 
    2005     2004  
Service cost
  $ 108     $ 95  
Interest cost
    105       197  
Expected return on plan assets
            (86 )
Actuarial loss recognized
    13       10  
Settlement loss
    703          
 
           
Net periodic pension costs
  $ 929     $ 216  
 
           

During the first quarter of 2005, the Company purchased annuity contracts to settle the remaining U.K. pension obligation and recognized a loss on the settlement.

A summary of the components of net periodic postretirement cost for the postretirement health care and life insurance benefits plans is as follows:

                 
    2005     2004  
Service cost
  $ 330     $ 275  
Interest cost
    253       212  
Amortization of prior service cost
    (208 )     (160 )
Actuarial loss recognized
    112       59  
 
           
Net periodic postretirement benefit costs
  $ 487     $ 386  
 
           

J. SUPPLEMENTAL CONSOLIDATING INFORMATION

The Company has outstanding $115,000, 9 1/2% Senior Subordinated Notes (the “Notes”). The Company has no assets or operations other than its wholly-owned investment in Day International, Inc. (“Day International” or “Guarantor”). Day International has provided a full and unconditional guarantee of the Notes. The wholly-owned foreign subsidiaries of Day International are not guarantors with respect to the Notes and do not have any credit arrangements senior to the Notes. The only intercompany eliminations are the normal intercompany eliminations with regard to intercompany sales and the Company’s investment in the wholly-owned non-guarantor subsidiaries. Intercompany notes are in place, which effectively transfers the interest expense from the Company to Day International. The following are the supplemental combining condensed balance sheets as of March 31, 2005 and December 31, 2004, and the supplemental combining condensed statements of operations and cash flows for the three months ended March 31, 2005 and 2004, with the investments in the subsidiaries accounted for using the equity method. Separate complete financial statements of the Guarantor are not presented because management has determined that they are not material to the investors.

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL COMBINING CONDENSED BALANCE SHEET
MARCH 31, 2005

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
ASSETS
                                       
Cash and cash equivalents
  $ 414     $ 15     $ 682     $       $ 1,111  
Accounts receivable–net
            21,402       32,254               53,656  
Inventories
            27,815       23,300               51,115  
Other current assets
            11,569       6,094               17,663  
 
                             
 
                                       
TOTAL CURRENT ASSETS
    414       60,801       62,330               123,545  
Intercompany
    241,119       (7,762 )     8,714       (242,071 )        
Property, plant and equipment, net
            41,764       31,164               72,928  
Investment in subsidiaries
    (18,316 )     69,119       (12,535 )     (38,268 )        
Intangible and other assets
            153,450       17,336               170,786  
 
                             
 
                                       
TOTAL ASSETS
  $ 223,217     $ 317,372     $ 107,009     $ (280,339 )   $ 367,259  
 
                             
 
                                       
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
                                       
Accounts payable
  $       $ 4,189     $ 14,054     $ (9,183 )   $ 9,060  
Current maturities of long-term debt
    4,671               119               4,790  
Other current liabilities
    479       9,107       14,691               24,277  
 
                             
 
                                       
TOTAL CURRENT LIABILITIES
    5,150       13,296       28,864       (9,183 )     38,127  
Intercompany
    (63,725 )     297,457       (6,481 )     (227,251 )        
Long-term and subordinated long-term debt
    249,928               1,191               251,119  
Other long-term liabilities
            29,772       10,947               40,719  
Redeemable preferred stock
    176,248                               176,248  
Total stockholders’ equity (deficit)
    (144,384 )     (23,153 )     72,488       (43,905 )     (138,954 )
 
                             
 
                                       
TOTAL LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
  $ 223,217     $ 317,372     $ 107,009     $ (280,339 )   $ 367,259  
 
                             

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL CONSOLIDATING CONDENSED BALANCE SHEET—AUDITED
DECEMBER 31, 2004

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
ASSETS
                                       
Cash and cash equivalents
  $ (130 )   $ 130     $ 843     $       $ 843  
Accounts receivable—net
            22,771       29,196               51,967  
Inventories
            29,264       21,070               50,334  
Other assets
            11,815       5,997               17,812  
 
                             
 
                                       
TOTAL CURRENT ASSETS
    (130 )     63,980       57,106               120,956  
Intercompany
    250,993       3,997       555       (255,545 )        
Property, plant and equipment—net
            42,674       32,061               74,735  
Investment in subsidiaries
    (22,174 )     66,005       (12,535 )     (31,296 )        
Intangible and other assets
            154,984       19,560               174,544  
 
                             
 
                                       
TOTAL ASSETS
  $ 228,689     $ 331,640     $ 96,747     $ (286,841 )   $ 370,235  
 
                             
 
                                       
LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
                                       
Accounts payable
  $       $ 3,814     $ 7,206     $       $ 11,020  
Current maturities of long-term debt
    4,452               124               4,576  
Other current liabilities
    3,209       13,096       17,161               33,466  
 
                             
 
                                       
TOTAL CURRENT LIABILITIES
    7,661       16,910       24,491               49,062  
Intercompany
    (59,301 )     300,853       (10,119 )     (231,433 )        
Long-term and subordinated long-term debt
    246,542               1,272               247,814  
Other long-term liabilities
            28,354       11,218               39,572  
Redeemable preferred stock
    169,805                               169,805  
Total stockholders’ equity (deficit)
    (136,018 )     (14,477 )     69,885       (55,408 )     (136,018 )
 
                             
 
                                       
TOTAL LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)
  $ 228,689     $ 331,640     $ 96,747     $ (286,841 )   $ 370,235  
 
                             

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL COMBINING CONDENSED STATEMENT OF OPERATIONS
THREE MONTHS ENDED MARCH 31, 2005

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $       $ 50,797     $ 39,122     $       $ 89,919  
Cost of goods sold
            32,175       24,703               56,878  
 
                             
 
                                       
Gross profit
            18,622       14,419               33,041  
Selling, general and administrative
            11,989       8,533               20,522  
Amortization of intangibles
            9                       9  
Management fees
            250                       250  
 
                             
 
                                       
Operating profit
            6,374       5,886               12,260  
Other expenses (income):
                                       
Equity in (earnings) loss of subsidiaries
    (3,857 )     (3,114 )             6,971          
Interest expense
    6,425       5,425       45               11,895  
Other (income) expense
            (676 )     986               310  
 
                             
 
                                       
Income (loss) before income taxes
    (2,568 )     4,739       4,855       (6,971 )     55
Income tax expense (benefit)
    1       882       1,741               2,624  
 
                             
 
                                       
Net income (loss)
  $ (2,569 )   $ 3,857     $ 3,114     $ (6,971 )   $ (2,569 )
 
                             

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL COMBINING CONDENSED STATEMENT OF OPERATIONS
THREE MONTHS ENDED MARCH 31, 2004

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Net sales
  $       $ 52,949     $ 36,764     $       $ 89,713  
Cost of goods sold
            33,476       22,906               56,382  
 
                             
 
                                       
Gross profit
            19,473       13,858               33,331  
Selling, general and administrative
    1       12,729       7,370               20,100  
Amortization of intangibles
            9                       9  
Management fees
            250                       250  
 
                             
 
                                       
Operating profit
    (1 )     6,485       6,488               12,972  
Other expenses (income):
                                       
Equity in (earnings) loss of subsidiaries
    (3,546 )     (3,344 )             6,890          
Interest expense
    5,562       5,631       5               11,198  
Other (income) expense
    (3 )     (2,131 )     1,256               (878 )
 
                             
 
                                       
Income (loss) before income taxes
    (2,014 )     6,329       5,227       (6,890 )     2,652  
Income tax expense (benefit)
    1       2,783       1,883               4,667  
 
                             
 
                                       
Net income (loss)
  $ (2,015 )   $ 3,546     $ 3,344     $ (6,890 )   $ (2,015 )
 
                             

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL COMBINING CONDENSED STATEMENT OF CASH FLOWS
THREE MONTHS ENDED MARCH 31, 2005

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Cash Flows From Operating Activities:
                                       
Net income (loss)
  $ (2,569 )   $ 3,857     $ 3,114     $ (6,971 )   $ (2,569 )
Adjustments to reconcile net income (loss) to net cash (used in) provided by operating activities:
                                       
Depreciation and amortization
            2,974       1,115               4,089  
Interest expense—redeemable preferred stock
    6,428                               6,428  
Equity in (earnings) loss of subsidiaries
    (3,857 )     (3,114 )             6,971          
Deferred income taxes and other
            2,340       (185 )             2,155  
Equity in earnings of investees
            (59 )                     (59 )
Foreign currency (gain) loss
            201       (834 )             (633 )
Changes in operating assets and liabilities
    (2,731 )     (6,133 )     (3,157 )             (12,021 )
 
                             
Net cash (used in) provided by operating activities
    (2,729 )     66       53               (2,610 )
 
                                       
Cash Flows From Investing Activities:
                                       
Capital expenditures
            (807 )     (1,014 )             (1,821 )
 
                             
Net cash used in investing activities
            (807 )     (1,014 )             (1,821 )
 
                                       
Cash Flows From Financing Activities:
                                       
Payments on term loans
    (993 )             (29 )             (1,022 )
Net proceeds from credit facilities
    5,675                               5,675  
 
                             
Net cash provided by (used in) financing activities
    4,682               (29 )             4,653  
 
                                       
Intercompany transfers and dividends
    (1,409 )     626       783                  
Effects of exchange rates on cash
                    46               46  
 
                             
Net increase (decrease) in cash and cash equivalents
    544       (115 )     (161 )             268  
Cash and cash equivalents at beginning of period
    (130 )     130       843               843  
 
                             
Cash and cash equivalents at end of period
  $ 414     $ 15     $ 682     $       $ 1,111  
 
                             

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DAY INTERNATIONAL GROUP, INC.
SUPPLEMENTAL COMBINING CONDENSED STATEMENT OF CASH FLOWS
THREE MONTHS ENDED MARCH 31, 2004

                                         
    DAY                            
    Inter-             Non-              
    national     Guarantor     Guarantor              
    Group, Inc.     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
Cash Flows From Operating Activities:
                                       
Net income (loss)
  $ (2,015 )   $ 3,546     $ 3,344     $ (6,890 )   $ (2,015 )
Adjustments to reconcile net income (loss) to net cash provided by operating activities:
                                       
Depreciation and amortization
            2,607       1,113               3,720  
Interest expense—redeemable preferred stock
    5,562                               5,562  
Equity in (earnings) loss of subsidiaries
    (3,546 )     (3,344 )             6,890          
Deferred income taxes and other
            3,253       (832 )             2,421  
Equity in earnings of investees
            (23 )                     (23 )
Foreign currency (gain) loss
            (1,398 )     986               (412 )
(Gain) on disposal of fixed assets
                    (360 )             (360 )
Changes in operating assets and liabilities
    (2,775 )     688       (3,216 )             (5,303 )
 
                             
Net cash provided by operating activities
    (2,774 )     5,329       1,035               3,590  
 
                                       
Cash Flows From Investing Activities:
                                       
Cash paid for acquisitions
            (1,254 )                     (1,254 )
Capital expenditures
            (688 )     (307 )             (995 )
Proceeds from sale of property
                    360               360  
 
                             
Net cash used in investing activities
            (1,942 )     53               (1,889 )
 
                                       
Cash Flows From Financing Activities:
                                       
Proceeds from exercise of stock options
    25                               25  
Payments on term loans
    (3,453 )     (1 )                     (3,454 )
Net proceeds from credit facilities
    3,500                               3,500  
 
                             
Net cash provided by (used in) financing activities
    72       (1 )                     71  
 
                                       
Intercompany transfers and dividends
    2,658       (2,223 )     (435 )                
Effects of exchange rates on cash
                    15               15  
 
                             
Net increase (decrease) in cash and cash equivalents
    (44 )     1,163       668               1,787  
Cash and cash equivalents at beginning of period
    742       (742 )     726               726  
 
                             
Cash and cash equivalents at end of period
  $ 698     $ 421     $ 1,394     $       $ 2,513  
 
                             

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K. RECENTLY ISSUED ACCOUNTING STANDARDS

In December 2004, the Financial Accounting Standards Board issued SFAS No. 123 (Revised), Share-based Payment. In April 2005, the Financial Accounting Standards Board deferred the effective date of this standard. Previously, the Company had announced its intention to adopt this Statement effective January 1, 2005. As a result of the deferred effective date, the Company has elected to continue accounting for its Share-based Payments under SFAS 123.

This Statement establishes standards for the accounting for transactions in which an entity exchanges its equity instruments for goods or services. This Statement focuses primarily on accounting for transactions in which an entity obtains employee services in share-based payment transactions. This Statement eliminates the alternative to use APB Opinion 25’s intrinsic value method of accounting that was provided in Statement 123 as originally issued. Under APB Opinion 25, issuing stock options to employees generally resulted in recognition of no compensation cost. This Statement requires entities to recognize the cost of employee services received in exchange for awards of equity instruments based on the grant-date fair value of those awards. This statement will have no effect on the cash flows of the Company, or the Company’s compliance with its debt covenants. Net income (loss) after the adoption will be affected by the stock option expense that was previously only disclosed.

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Safe Harbor Statement

This Quarterly Report contains forward-looking statements within the meaning of the Securities Act of 1933. These are subject to certain risks and uncertainties, including those identified below, which could affect the Company’s actual results and cause such results to differ materially from those expressed in forward-looking statements. The words “believe,” “anticipate,” “expect,” “intend,” “will likely result,” “will continue,” and similar expressions identify forward-looking statements.

Factors that could cause actual results to differ materially from the forward-looking statements include but are not limited to (i) the effect of leverage, including the limitations imposed by the Company’s various debt instruments; (ii) risks related to significant operations in foreign countries, including the translation of operating results to the U.S. dollar; (iii) the timely development and market acceptance of new products; (iv) the impact of competitive products and pricing; (v) the effect of changing general and industry specific economic conditions; (vi) the impact of environmental regulations; and (vii) the potential for technology obsolescence.

While made in good faith and with a reasonable basis based on information currently available to the Company’s management, there is no assurance that any such forward-looking statements will be achieved or accomplished. The Company is under no obligation to update any forward-looking statements to the extent it becomes aware that they are not achieved or likely to be achieved for any reason.

Basis of Presentation

The following table sets forth selected financial information in millions of dollars and as a percentage of net sales:

                                 
    Three Months Ended March 31,  
    2005     2004  
 
    $       %       $       %  
Net sales
    89.9       100.0       89.7       100.0  
Costs of goods sold
    56.9       63.3       56.4       62.8  
 
                       
Gross profit
    33.0       36.7       33.3       37.2  
Selling, general and administrative expense
    20.5       22.8       20.1       22.4  
Stock option expense
    0.3       0.3                  
Amortization of intangibles
    0.0       0.0       0.0       0.0  
Management fees
    0.2       0.2       0.2       0.3  
 
                       
Operating profit
    12.0       13.4       13.0       14.5  
 
                       

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Comparison of Results of Operations

Three Months Ended March 31, 2005, Compared to Three Months Ended March 31, 2004

Net sales increased $0.2 million (0.2%) to $89.9 million, primarily as a result of favorable changes in foreign currency rates and offset by lower sales volumes in the United States. Sales in 2005 were positively affected by increased sales volumes of $0.2 million in Europe and $1.6 million of favorable changes in foreign currency rates used to translate international sales into U.S. dollars offset by lower sales volumes in the United States. Image Transfer’s sales increased $0.8 million (1.1%) to $77.8 million. Image Transfer’s sales were positively affected by increased sales volumes of $1.5 million in Europe and $1.3 million as a result of the effect of changes in foreign currency rates offset by $2.0 million of lower sales volumes in the United States. The lower U.S. Image Transfer sales volume was primarily as a result of lower sales volumes in the US distribution business. Europe sales volume increased primarily from growth in both the blanket and chemical products lines in the United Kingdom and Germany along with growth in flexographic base sleeves. Textile Products’ sales decreased $0.6 million (5.0%) to $12.1 million, primarily as a result of lower sales volume in Europe of $1.0 million offset by favorable foreign currency rate changes of $0.3 million.

Gross profit decreased $0.3 million (0.9%) to $33.0 million. Foreign currency rate changes increased gross profit by $0.6 million. As a percentage of net sales, gross profit decreased to 36.7% for the three months ended March 31, 2005, compared to 37.2% for the three months ended March 31, 2004.

Selling, general and administrative expense (“SG&A”) increased $0.4 million (2.1%) to $20.5 million, primarily as a result of changes in foreign currency rates. As a percentage of net sales, SG&A increased to 22.8% from 22.4%. Changes in foreign currency rates increased SG&A costs by $0.3 million in the first quarter of 2005 compared to the first quarter of 2004. SG&A costs also increased as a result of higher insurance costs and higher selling and distribution costs from higher sales levels.

Operating profit decreased $1.0 million (8.5%) to $12.0 million. As a percentage of net sales, operating profit decreased to 13.4% for the three months ended March 31, 2005, from 14.5% for the comparable period in 2004. Image Transfer’s operating profit remained relatively constant at $12.5 million. As a percentage of net sales, Image Transfer’s operating profit decreased to 16.1% for the three months ended March 31, 2005, from 16.3% for the three months ended March 31, 2004, primarily as a result of higher sales volumes in Europe where operating profit margins are slightly lower and the decrease in the U.S. distribution business sales volumes. Textile Products’ operating profit decreased $0.5 million (27.6%) to $1.3 million. As a percentage of net sales, Textile Products’ operating profit decreased to 10.8% for the three months ended March 31, 2005, from 14.2% for the three months ended March 31, 2004. Textile Products’ operating profit was affected by the lower sales volumes in Europe and the unfavorable foreign currency impact related to the importing of product into the U.S. market manufactured in Europe.

Other (income) expense was $(0.3) million and $(0.9) million for the three months ended March 31, 2005 and 2004. The other (income) expense is primarily due to foreign currency transaction (gains) losses incurred in the normal course of international subsidiaries doing business in currencies other than their functional currency as well as a result of intercompany financing arrangements. Other (income) expense in

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2005 and 2004 includes a gain of $1.1 million and $0.7 million on the mark-to-market of the euro-denominated Tranche A Term Loan, a $1.0 million of expenses associated with a discontinued acquisition in 2005 and $0.4 million gain on the sale of fixed assets in 2004.

The effective tax rate was (997.6)% and 176.0% for the three months ended March 31, 2005 and 2004. The effective tax rate is affected by the non-deductible preferred stock dividends reflected as interest expense. The effective tax rate is further affected in the three months ended March 31, 2004 by foreign-sourced dividends and income taxable in the United States and non-deductible expenses.

In December 2004, the Financial Accounting Standards Board issued SFAS No. 123 (Revised), Share-based Payment. In April 2005, the Financial Accounting Standards Board deferred the effective date of this standard. Previously, the Company had announced its intention to adopt this Statement effective January 1, 2005. As a result of the deferred effective date, the Company has elected to continue accounting for its Share-based Payments under SFAS 123.

Liquidity and Capital Resources

The Company has historically generated sufficient funds from its operations to fund its working capital and capital expenditure requirements.

Capital expenditures were $1.8 million and $1.0 million for the quarters ended March 31, 2005 and 2004, respectively.

As of March 31, 2005, there was $6.7 million outstanding under the Revolving Credit Facility and the Company had $13.3 million available under the Revolving Credit Facility. The Company’s aggregate indebtedness at March 31, 2005, is $255.9 million and the aggregate liquidation preferences of the Exchangeable Preferred Stock is $81.9 million and the Convertible Preferred Stock is $95.3 million. The Company is highly leveraged. The Company’s ability to operate its business, service its debt requirements and reduce its total debt will depend upon its future operating performance, which will be affected by prevailing economic conditions and financial, business and other factors, certain of which are beyond its control, as well as the availability of revolving credit borrowings. See the Company’s Annual Report on Form 10-K for a more extensive discussion of liquidity and capital resources.

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ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

Risks Associated with International Operations

The Company conducts a significant amount of business and has operating and sales facilities in countries outside the United States. As a result, the Company is subject to business risks inherent in non-U.S. activities, including political uncertainty, import and export limitations, exchange controls and currency fluctuations. The Company believes risks related to its international operations are mitigated due to the political and economic stability of the countries in which its largest international operations are located, the stand-alone nature of the operations, the Company’s limited net asset exposure, forward foreign exchange contract practices and pricing flexibility. Thus, while changes in foreign currency values do affect earnings, the longer-term economic effect of these changes should not have a material adverse effect on the Company’s financial condition, results of operations or liquidity.

Certain of the Company’s international subsidiaries make purchases and sales in designated currencies other than their functional currency. As a result, they are subject to transaction exposures that arise from foreign exchange movements between the date that the foreign currency transaction is recorded and the date it is consummated. In addition, the Company has intercompany loans outstanding with certain international subsidiaries in their local currencies, exposing it to the effect of changes in exchange rates at loan issue and loan repayment dates. The Company periodically enters into forward foreign exchange contracts to protect it against such foreign exchange movements. The contract value of these foreign exchange contracts was $6.6 million at March 31, 2005 and $9.5 million at December 31, 2004. These contracts generally expire within three to twelve months. At March 31, 2005 and December 31, 2004, the Company had outstanding 19.9 million and 20.4 million of term loans issued under the Senior Secured Credit Facility. The Company has issued euro-denominated debt in order to protect the Company’s investments in Europe from fluctuations in the euro compared to the U.S. dollar. Foreign currency (gains) losses, included in other (income) expense—net, were $(0.6) million in 2005 and $(0.4) million in 2004.

Interest Rate Risks

The Company is subject to market risk from exposure to changes in the interest rates based on its financing activities. The Company utilizes a mix of debt maturities along with both fixed- and variable-rate debt to manage its exposure to changes in interest rates and to minimize interest expense. During 2003, the Company entered into a $25 million interest rate swap to swap a portion of the Company’s variable rate debt to fixed rates. The swap expires in September 2006. The fair value of the interest rate swap was a receivable of $0.4 million and $0.2 million at March 31, 2005 and December 31, 2004. The Company does not expect changes in interest rates to have a material effect on income or cash flows in 2004, although there can be no assurance that interest rates will not materially change.

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Commodity Risks

Rubber polymers and fabrics are key components in most of the Image Transfer and Textile products. The Company is exposed to changes in the costs of these components. Pressroom Chemicals is exposed to changes in the cost of certain petroleum-based components. The largest raw material component in Pressroom Chemicals’ products is petroleum distillates, such as aliphatics and aromatics. When commodity prices increase, the Company has historically passed on increases to its customers to maintain its profit margins. Conversely, when commodity prices decline, the Company generally lowers its sales prices to meet competitive pressures. Because the Company has historically been able to raise sales prices to offset higher costs, management believes that a 10% change in the cost of its components could have a short-term impact until sales price increases take effect, but overall would not have a material effect on income or cash flows for a fiscal year.

ITEM 4. CONTROLS AND PROCEDURES

The Company maintains a system of internal accounting controls designed to provide reasonable assurance that transactions are properly recorded and summarized so that reliable financial records and reports can be prepared and assets safeguarded. In addition, a system of disclosure controls is maintained to ensure that information required to be disclosed is recorded, processed, summarized and reported in a timely manner to management responsible for the preparation and reporting of the Company’s financial information.

Management, with the participation of the Company’s Chief Executive Officer and Chief Financial Officer, assesses the internal control and disclosure control systems as being effective as they encompass material matters for the three months ended March 31, 2005. To the best of management’s knowledge, there were no changes in the internal control and disclosure control systems during the quarter ended March 31, 2005, that would materially affect the control systems.

PART II            OTHER INFORMATION

ITEM 6. EXHIBITS

             
(31)   Rule 13a-14(a)/15d-14(a) Certifications
  31.1       Chief Executive Officer Certification
  31.2       Chief Financial Officer Certification
 
           
(32)   Section 1350 Certifications
  32.1       Chief Executive Officer Certification
  32.2       Chief Financial Officer Certification

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Signature

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

           
      Day International Group, Inc.
       
                   (Registrant)
 
       
  Date: May 13, 2005   /s/ Thomas J. Koenig
       
      Thomas J. Koenig
      Vice President and
      Chief Financial Officer
      (Principal Financial Officer)

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