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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549

FORM 10-Q

     
(Mark One)
   
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the quarterly period ended March 31, 2005
or
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
    For the transition period from           to

Commission file number 333-43005

Park-Ohio Industries, Inc.

(Exact name of registrant as specified in its charter)
     
Ohio
  34-6520107
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)
 
23000 Euclid Avenue, Cleveland, Ohio
(Address of principal executive offices)
  44117
(Zip Code)

216/692-7200

(Registrant’s telephone number, including area code)

Pursuant to a corporate reorganization effective June 15, 1998,

Park-Ohio Industries, Inc. became a wholly-owned subsidiary of Park-Ohio Holdings Corp.

The registrant meets the conditions set forth in general instruction H(1)(a) and (b) of the Form 10-Q and is therefore filing this form in reduced disclosure format.

Indicate by check mark whether the registrant:

(1)  Has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding twelve months (or for such shorter period that the registrant was required to file such reports) and
 
(2)  Has been subject to such filing requirements for the past 90 days.

      Yes þ   No o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act
Rule 12b-2).

      Yes o  No þ

All of the outstanding capital stock of the registrant is held by Park-Ohio Holdings Corp. As of April 30, 2005, 100 shares of the registrant’s common stock, $1 par value, were outstanding.

The Exhibit Index is located on page 24.




PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

INDEX

             
Page

 PART I. FINANCIAL INFORMATION
  Financial Statements     3  
     Consolidated balance sheets — March 31, 2005 and December 31, 2004     3  
     Consolidated statements of income — Three months ended March 31, 2005 and 2004     4  
     Consolidated statement of shareholder’s equity —
Three months ended March 31, 2005
    5  
     Consolidated statements of cash flows —
Three months ended March 31, 2005 and 2004
    6  
     Notes to consolidated financial statements — March 31, 2005     7  
     Report of independent registered public accounting firm     17  
  Management’s Discussion and Analysis of Financial Condition and
Results of Operations
    18  
  Quantitative and Qualitative Disclosure About Market Risk     21  
  Controls and Procedures     21  
 PART II. OTHER INFORMATION
  Exhibits     22  
 SIGNATURE     23  
 EXHIBIT INDEX     24  
 EX-10.1 Summary of Annual Cash Bonus Plan
 EX-31.1 302 Certification
 EX-31.2 302 Certification
 EX-32 906 Certification

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PART I. Financial Information

Item 1. Financial Statements

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

                     
(Unaudited)
March 31, December 31,
2005 2004


(Dollars in thousands)
ASSETS
               
Current Assets
               
 
Cash and cash equivalents
  $ 1,925     $ 6,407  
 
Accounts receivable, less allowances for doubtful accounts of $4,071 at March 31, 2005 and $3,976 at December 31, 2004
    167,523       145,475  
 
Inventories
    185,733       177,294  
 
Other current assets
    21,725       20,655  
     
     
 
   
Total Current Assets
    376,906       349,831  
Property, Plant and Equipment
    231,783       228,494  
 
Less accumulated depreciation
    122,298       118,613  
     
     
 
      109,485       109,881  
Other Assets
               
 
Goodwill
    82,530       82,565  
 
Net assets held for sale
    -0-       1,035  
 
Other
    68,461       68,535  
     
     
 
    $ 637,382     $ 611,847  
     
     
 
LIABILITIES AND SHAREHOLDER’S EQUITY
               
Current Liabilities
               
 
Trade accounts payable
  $ 99,667     $ 108,862  
 
Accrued expenses
    69,554       59,745  
 
Current portion of long-term liabilities
    6,357       5,812  
     
     
 
   
Total Current Liabilities
    175,578       174,419  
Long-Term Liabilities, less current portion
8.375% Senior Subordinated Notes due 2014
    210,000       210,000  
 
Revolving credit
    139,400       120,600  
 
Other long-term debt
    4,626       4,776  
 
Other postretirement benefits and other long-term liabilities
    26,688       27,570  
     
     
 
      380,714       362,946  
Shareholder’s Equity
               
 
Common Stock
    -0-       -0-  
 
Additional paid-in capital
    64,844       64,844  
 
Retained earnings
    17,593       11,314  
 
Accumulated other comprehensive loss
    (1,347 )     (1,676 )
     
     
 
      81,090       74,482  
     
     
 
    $ 637,382     $ 611,847  
     
     
 

Note:  The balance sheet at December 31, 2004 has been derived from the audited financial statements at that date, but does not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements.

See notes to consolidated financial statements.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF INCOME (UNAUDITED)
                   
Three Months Ended
March 31,

2005 2004


(Amounts in thousands
except per share data)
Net sales
  $ 228,883     $ 192,370  
Cost of products sold
    193,787       162,133  
     
     
 
 
Gross profit
    35,096       30,237  
Selling, general and administrative expenses
    21,559       17,642  
     
     
 
 
Operating income
    13,537       12,595  
Interest expense
    6,459       6,136  
     
     
 
 
Income before income taxes
    7,078       6,459  
Income taxes
    799       591  
     
     
 
 
Net income
  $ 6,279     $ 5,868  
     
     
 

See notes to consolidated financial statements.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENT OF SHAREHOLDER’S EQUITY

                                           
Accumulated
Additional Other
Common Paid-In Retained Comprehensive
Stock Capital Earnings Income (Loss) Total





(Dollars in thousands)
Balance at January 1, 2005
  $ -0-     $ 64,844     $ 11,314     $ (1,676 )   $ 74,482  
Comprehensive income:
                                       
 
Net income
                    6,279               6,279  
 
Foreign currency translation adjustment
                            329       329  
                                     
 
 
Comprehensive income
                                    6,608  
     
     
     
     
     
 
Balance at March 31, 2005
  $ -0-     $ 64,844     $ 17,593     $ (1,347 )   $ 81,090  
     
     
     
     
     
 

See notes to consolidated financial statements.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

                       
Three Months Ended
March 31,

2005 2004


(Dollars in thousands)
OPERATING ACTIVITIES
               
 
Net income
  $ 6,279     $ 5,868  
 
Adjustments to reconcile net income to net cash used by operating activities:
               
   
Depreciation and amortization
    4,447       3,947  
 
Changes in operating assets and liabilities:
               
   
Accounts receivable
    (22,049 )     (29,056 )
   
Inventories and other current assets
    (9,509 )     (2,259 )
   
Accounts payable and accrued expenses
    613       20,367  
   
Other
    (1,000 )     (2,200 )
     
     
 
     
Net Cash Used by Operating Activities
    (21,219 )     (3,333 )
 
INVESTING ACTIVITIES
               
 
Purchases of property, plant and equipment, net
    (3,559 )     (2,203 )
 
Proceeds from sale of assets held for sale
    1,100       -0-  
     
     
 
   
Net Cash Used by Investing Activities
    (2,459 )     (2,203 )
 
FINANCING ACTIVITIES
               
 
Proceeds from debt, net
    19,196       3,539  
     
     
 
   
Net Cash Provided by Financing Activities
    19,196       3,539  
     
     
 
Decrease in Cash and Cash Equivalents
    (4,482 )     (1,997 )
Cash and Cash Equivalents at Beginning of Period
    6,407       2,191  
     
     
 
Cash and Cash Equivalents at End of Period
  $ 1,925     $ 194  
     
     
 
Taxes paid
  $ 744     $ 534  
Interest paid
    1,431       1,628  

See notes to consolidated financial statements.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)

March 31, 2005

(Amounts in thousands)

NOTE A — Basis of Presentation

      The consolidated financial statements include the accounts of Park-Ohio Industries, Inc. and its subsidiaries (“Park-Ohio” or the “Company”). Park-Ohio is a wholly-owned subsidiary of Park-Ohio Holdings Corp. All significant intercompany transactions have been eliminated in consolidation.

      The accompanying unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three-month period ended March 31, 2005 are not necessarily indicative of the results that may be expected for the year ending December 31, 2005. For further information, refer to the consolidated financial statements and footnotes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.

NOTE B — Recent Accounting Pronouncements

      In the fourth quarter of 2004, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 151, “Inventory Costs”, an amendment of Accounting Research Bulletin No. 43, Chapter 4. The amendments made by SFAS No. 151 clarify that abnormal amounts of idle facility expense, freight, handling costs and wasted materials (spoilage) are to be recognized as current-period charges and will require the allocation of fixed production overheads to inventory based on the normal capacity of the production facilities. The guidance is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. Earlier application is permitted for inventory costs incurred during fiscal years beginning after November 23, 2004. The Company expects the adoption to have an insignificant impact on its consolidated financial position, results of operations, or cash flows.

      The American Jobs Creation Act of 2004 (the “Jobs Act”) was signed into law in October 2004. The Jobs Act provides, among other things, for a tax deduction on qualified domestic production activities and introduced a special one-time dividends received deduction on the repatriation of certain foreign earnings to a U.S. taxpayer, provided certain criteria are met. The FASB issued FASB Staff Position 109-1 to provide guidance on the application of FAS 109 and FASB Staff Position 109-2 to provide accounting and disclosure guidance for the repatriation provision. The Company is reviewing the implication of the Jobs Act, recently released treasury guidance and the FASB staff positions and does not expect the Jobs Act will have a material impact on the Company’s financial position, results of operations or cash flows.

      In December 2004, the FASB issued SFAS No. 153, “Exchanges of Nonmonetary Assets, an amendment of APB Opinion No. 29”. SFAS No. 153 is based on the principle that exchanges of nonmonetary assets should be measured on the fair value of the assets exchanged. APB Opinion No. 29, “Accounting for Nonmonetary Transactions”, provided an exception to its basic principle (fair value) for exchanges of similar productive assets. Under APB Opinion No. 29, an exchange of a productive asset for a similar productive asset was based on the recorded amount of the asset relinquished. SFAS No. 153 eliminates this exception and replaces it with an exception of exchanges of nonmonetary assets that do not have commercial substance. SFAS No. 153 is effective for the Company as of July 1, 2005. The Company will apply the requirements of SFAS No. 153 prospectively.

      In March 2005, the FASB issued FASB Interpretation No. 47, “Accounting for Conditional Asset Retirement Obligations”. This interpretation requires companies to recognize a liability for the fair value of a legal obligation to perform asset retirement activities that are conditional on a future event if the amount can be

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

reasonably estimated. This interpretation is effective for year end December 31, 2005. The Company is currently evaluating the impact of this interpretation.

NOTE C — Acquisitions

      On August 23, 2004, the Company acquired substantially all of the assets of the Automotive Components Group (the “Amcast Components Group”) of Amcast Industrial Corporation. The purchase price was approximately $10.0 million in cash and the assumption of approximately $9.0 million of operating liabilities. The acquisition was funded with borrowings under the Company’s revolving credit facility. The purchase price and the results of operations of Amcast Components Group prior to its date of acquisition were not deemed significant as defined in Regulation S-X. The results of operations for Amcast Components Group have been included in the Company’s consolidated results since August 23, 2004.

      The tentative allocation of the purchase price has been performed based on the assignment of fair values to assets acquired and liabilities assumed.

      The tentative allocation of the purchase price is as follows:

           
Cash acquisition price
  $ 10,000  
Assets
       
 
Accounts receivable
    (8,931 )
 
Inventories
    (1,677 )
 
Property and equipment
    (16,964 )
 
Other
    (115 )
 
Liabilities
       
 
Accounts payable
    4,041  
 
Compensation accruals
    5,504  
 
Other accruals
    8,142  
     
 
Goodwill
  $ -0-  
     
 

      The Company has a plan for integration activities and plant rationalization. In accordance with FASB EITF Issue No. 95-3, “Recognition of Liabilities in Connection with a Purchase Business Combination”, the Company recorded accruals for severance, exit and relocation costs in the purchase price allocation. A reconciliation of the beginning and ending accrual balances is as follows:

                                 
Severance Exit Relocation Total




Balance at June 30, 2004
  $ -0-     $ -0-     $ -0-     $ -0-  
Add: Accruals
    1,916       100       265       2,281  
Less: Payments
    295       -0-       2       297  
     
     
     
     
 
Balance at December 31, 2004
    1,621       100       263       1,984  
Less: Payments
    251       8       39       298  
     
     
     
     
 
Balance at March 31, 2005
  $ 1,370     $ 92     $ 224     $ 1,686  
     
     
     
     
 

      On April 1, 2004, the Company acquired the remaining 66% of the common stock of Japan Ajax Magnethermic Company (“Jamco”) for cash existing on the balance sheet of Jamco at that date. No additional purchase price was paid by the Company. The purchase price and the results of operations of Jamco prior to its date of acquisition were not deemed significant as defined in Regulation S-X.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

NOTE D — Inventories

      The components of inventory consist of the following:

                 
March 31, December 31,
2005 2004


Finished goods
  $ 126,925     $ 121,832  
Work in process
    30,350       27,959  
Raw materials and supplies
    28,458       27,503  
     
     
 
    $ 185,733     $ 177,294  
     
     
 

NOTE E — Pension Plans and Other Postretirement Benefits

      Effective December 31, 2003, the Company adopted SFAS No. 132 (revised 2003), “Employers’ Disclosures about Pensions and Other Postretirement Benefits”. This standard requires the disclosure of the components of net periodic benefit cost recognized during interim periods.

                                 
Postretirement
Pension Benefits Benefits


2005 2004 2005 2004




Service costs
  $ 97     $ 78     $ 35     $ 40  
Interest costs
    796       834       348       421  
Expected return on plan assets
    (2,211 )     (2,093 )     -0-       -0-  
Transition obligation
    (12 )     (12 )     -0-       -0-  
Amortization of prior service cost
    41       32       (17 )     (20 )
Recognized net actuarial (gain) loss
    (60 )     (81 )     50       59  
     
     
     
     
 
Benefit (income) costs
  $ (1,349 )   $ (1,242 )   $ 416     $ 500  
     
     
     
     
 

NOTE F — Segments

      The Company operates through three segments: Integrated Logistics Solutions (“ILS”), Aluminum Products and Manufactured Products. ILS is a leading supply chain logistics provider of production components to large, multinational manufacturing companies, other manufacturers and distributors. In connection with the supply of such production components, ILS provides a variety of value-added, cost-effective supply chain management services. Aluminum Products manufactures cast aluminum components for automotive, agricultural equipment, heavy-duty truck and construction equipment. Aluminum Products also provides value-added services such as design and engineering, machining and assembly. Manufactured Products operates a diverse group of niche manufacturing businesses that design and manufacture a broad range of high quality products engineered for specific customer applications.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

      Results by business segment were as follows:

                   
Three Months Ended
March 31,

2005 2004


Net sales:
               
 
ILS
  $ 126,887     $ 116,265  
 
Aluminum products
    42,890       27,581  
 
Manufactured products
    59,106       48,524  
     
     
 
    $ 228,883     $ 192,370  
     
     
 
Income before income taxes:
               
 
ILS
  $ 8,204     $ 9,209  
 
Aluminum products
    2,423       1,587  
 
Manufactured products
    5,813       3,292  
     
     
 
      16,440       14,088  
Corporate costs
    (2,903 )     (1,493 )
Interest expense
    (6,459 )     (6,136 )
     
     
 
    $ 7,078     $ 6,459  
     
     
 
                   
March 31, December
2005 31, 2004


Identifiable assets were as follows:
               
 
ILS
  $ 319,231     $ 297,002  
 
Aluminum products
    109,437       105,535  
 
Manufactured products
    171,364       163,230  
 
General corporate
    37,350       46,080  
     
     
 
    $ 637,382     $ 611,847  
     
     
 

NOTE G — Comprehensive Income

      Total comprehensive income was as follows:

                 
Three Months
Ended March 31,

2005 2004


Net income
  $ 6,279     $ 5,868  
Foreign currency translation
    329       814  
     
     
 
Total comprehensive income
  $ 6,608     $ 6,682  
     
     
 

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

      The components of accumulated comprehensive loss at March 31, 2005 and December 31, 2004 are as follows:

                 
March 31, December 31,
2005 2004


Foreign currency translation adjustment
  $ (3,491 )   $ (3,162 )
Minimum pension liability
    4,838       4,838  
     
     
 
    $ 1,347     $ 1,676  
     
     
 

NOTE H — Restructuring Activities

      Since 2001, the Company has responded to the economic downturn by reducing costs in a variety of ways, including restructuring businesses and selling non-core manufacturing assets. These activities generated restructuring and asset impairment charges in 2001, 2002 and 2003, as the Company’s restructuring efforts continued and evolved. For further details on the restructuring activities, see Note N to the audited financial statements contained in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.

      The accrued liability balance for severance and exit costs and related cash payments during the three months ended March 31, 2005 and 2004 consisted of:

                 
2005 2004


Balance at January 1
  $ 462     $ 2,535  
Cash payments
    (53 )     (234 )
     
     
 
Balance at March 31
  $ 409     $ 2,301  
     
     
 

NOTE I — Accrued Warranty Costs

      The Company estimates the amount of warranty claims on sold products that may be incurred based on current and historical data. The actual warranty expense could differ from the estimates made by the Company based on product performance. The following table presents the changes in the Company’s product warranty liability:

           
Balance at January 1, 2005
  $ 4,281  
 
Claims paid during the quarter
    (681 )
 
Additional warranties issued during the quarter
    432  
     
 
Balance at March 31, 2005
  $ 4,032  
     
 

NOTE J — Income Taxes

      The effective income tax rate for the three-month period ended March 31, 2005 was 11%, compared to 9% for the corresponding period in 2004. Only foreign and state income taxes were provided for in both periods, because federal income taxes were offset by net operating loss carryforwards that were not recognized previously. At December 31, 2004, the Company had net operating loss carryforwards of approximately $47.7 million. In accordance with the provisions of SFAS No. 109 “Accounting for Income Taxes” (“FAS 109”), the tax benefits related to these carryforwards and other deferred tax assets have been reserved as of December 31, 2004. The Company believes, based on the weight of available evidence, it is more likely than not that all of the Company’s deferred tax assets will not be realized as required by FAS 109.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

NOTE K — Supplemental Guarantor Information

      Each of the material domestic direct and indirect wholly-owned subsidiaries of the Company (the “Guarantor Subsidiaries”) has fully and unconditionally guaranteed, on a joint and several basis, to pay principal, premium and interest with respect to the Company’s 8.375% Senior Subordinated Notes due 2014. Each of the Guarantor Subsidiaries is “100% owned” as defined by Rule 3-10(h)(1) of Regulation S-X.

      The following supplemental consolidating condensed financial statements present consolidating condensed balance sheets as of March 31, 2005 and December 31, 2004, consolidating condensed statements of income for the three months ended March 31, 2005 and 2004, consolidating condensed statements of cash flows for the three months ended March 31, 2005 and 2004 and reclassification and elimination entries necessary to consolidate the Parent and all of its subsidiaries. The “Parent” reflected in the accompanying supplemental guarantor information is Park-Ohio Industries.

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATING BALANCE SHEET
March 31, 2005
                                             
Combined Combined
Guarantor Non-Guarantor Reclassifications/
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
ASSETS
Current assets:
                                       
 
Cash and cash equivalents
  $ (8,479 )   $ 4,761     $ 5,643     $ -0-     $ 1,925  
 
Accounts receivable, net
    -0-       138,249       28,381       893       167,523  
 
Inventories
    -0-       159,102       26,631       -0-       185,733  
 
Other current assets
    1,232       10,686       3,752       6,055       21,725  
     
     
     
     
     
 
   
Total Current Assets
    (7,247 )     312,798       64,407       6,948       376,906  
Investment in subsidiaries
    337,394       -0-       -0-       (337,394 )     -0-  
Inter-company advances
    260,224       248,190       5,963       (514,377 )     -0-  
Property, Plant and Equipment, net
    2,270       95,221       11,994       -0-       109,485  
Other Assets:
                                       
 
Goodwill
    -0-       78,424       4,106       -0-       82,530  
 
Other
    43,977       37,642       1,333       (14,491 )     68,461  
     
     
     
     
     
 
   
Total Other Assets
    43,977       116,066       5,439       (14,491 )     150,991  
     
     
     
     
     
 
   
Total Assets
  $ 636,618     $ 772,275     $ 87,803     $ (859,314 )   $ 637,382  
     
     
     
     
     
 
 
LIABILITIES AND SHAREHOLDER’S EQUITY
Current Liabilities:
                                       
 
Trade accounts payable
  $ 769     $ 100,646     $ 9,525     $ (11,273 )   $ 99,667  
 
Accrued expenses
    13,385       45,205       11,029       (65 )     69,554  
 
Current portion of long-term liabilities
    -0-       531       2,945       2,881       6,357  
     
     
     
     
     
 
   
Total Current Liabilities
    14,154       146,382       23,499       (8,457 )     175,578  
Long-Term Liabilities, less current portion
                                       
 
8.375% Senior Subordinated Notes due 2014
    210,000       -0-       -0-       -0-       210,000  
 
Revolving credit maturing on December 31, 2010
    139,400       -0-       -0-       -0-       139,400  
 
Other long-term debt
    -0-       34,921       673       (30,968 )     4,626  
 
Other postretirement benefits and other long-term liabilities
    3,907       21,520       4,142       (2,881 )     26,688  
     
     
     
     
     
 
   
Total Long-Term Liabilities
    353,307       56,441       4,815       (33,849 )     380,714  
Inter-company advances
    191,691       282,291       18,216       (492,198 )     -0-  
Shareholder’s Equity
    77,466       287,161       41,273       (324,810 )     81,090  
     
     
     
     
     
 
   
Total Liabilities and Shareholder’s Equity
  $ 636,618     $ 772,275     $ 87,803     $ (859,314 )   $ 637,382  
     
     
     
     
     
 

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATING BALANCE SHEET
December 31, 2004
                                             
Combined Combined
Guarantor Non-Guarantor Reclassifications/
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
ASSETS
Current assets:
                                       
 
Cash and cash equivalents
  $ (14,387 )   $ 199     $ 6,851     $ 13,744     $ 6,407  
 
Accounts receivable, net
    114       117,097       30,208       (1,944 )     145,475  
 
Inventories
    (81 )     151,187       26,188       -0-       177,294  
 
Other current assets
    499       12,215       1,799       6,142       20,655  
     
     
     
     
     
 
   
Total Current Assets
    (13,855 )     280,698       65,046       17,942       349,831  
Investment in subsidiaries
    341,088       -0-       -0-       (341,088 )     -0-  
Inter-company advances
    251,357       224,918       5,145       (481,420 )     -0-  
Property, Plant and Equipment, net
    2,266       95,494       12,121       -0-       109,881  
Other Assets:
                                       
 
Goodwill
    -0-       78,424       4,141       -0-       82,565  
 
Net assets held for sale
    -0-       1,035       -0-       -0-       1,035  
 
Other
    43,908       37,316       1,490       (14,179 )     68,535  
     
     
     
     
     
 
   
Total Other Assets
    43,908       116,775       5,631       (14,179 )     152,135  
     
     
     
     
     
 
   
Total Assets
  $ 624,764     $ 717,885     $ 87,943     $ (818,745 )   $ 611,847  
     
     
     
     
     
 
 
LIABILITIES AND SHAREHOLDER’S EQUITY
Current Liabilities:
                                       
 
Trade accounts payable
  $ 4,347     $ 87,291     $ 16,130     $ 1,094     $ 108,862  
 
Accrued expenses
    6,291       44,529       8,925       -0-       59,745  
 
Current portion of long-term liabilities
    -0-       587       2,344       2,881       5,812  
     
     
     
     
     
 
   
Total Current Liabilities
    10,638       132,407       27,399       3,975       174,419  
Long-Term Liabilities, less current portion
                                       
 
8.375% Senior Subordinated Notes due 2014
    210,000       -0-       -0-       -0-       210,000  
 
9.25% Senior Subordinated Notes due 2007
    -0-       -0-       -0-       -0-       -0-  
 
Revolving credit maturing on December 31, 2010
    120,600       -0-       -0-       -0-       120,600  
 
Other long-term debt
    -0-       35,037       707       (30,968 )     4,776  
 
Other postretirement benefits and other long-term liabilities
    5,315       21,875       3,261       (2,881 )     27,570  
     
     
     
     
     
 
   
Total Long-Term Liabilities
    335,915       56,912       3,968       (33,849 )     362,946  
Inter-company advances
    206,503       242,202       17,425       (466,130 )     -0-  
Shareholder’s Equity
    71,708       286,364       39,151       (322,741 )     74,482  
     
     
     
     
     
 
   
Total Liabilities and Shareholder’s Equity
  $ 624,764     $ 717,885     $ 87,943     $ (818,745 )   $ 611,847  
     
     
     
     
     
 

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATING STATEMENT OF OPERATIONS
For the Three Months Ended March 31, 2005
                                           
Combined Combined
Guarantor Non-Guarantor
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
Net sales
  $ -0-     $ 202,648     $ 28,652     $ (2,417 )   $ 228,883  
Cost of sales
    -0-       173,497       22,707       (2,417 )     193,787  
     
     
     
     
     
 
Gross profit
    -0-       29,151       5,945       -0-       35,096  
Operating Expenses:
                                       
 
Selling, general and administrative expenses
    2,120       16,132       3,157       150       21,559  
     
     
     
     
     
 
Operating Income (loss)
    (2,120 )     13,019       2,788       (150 )     13,537  
Interest expense
    (1,423 )     7,497       535       (150 )     6,459  
     
     
     
     
     
 
Income (loss) before income taxes
    (697 )     5,522       2,253       -0-       7,078  
Income taxes
    (661 )     -0-       1,460       -0-       799  
     
     
     
     
     
 
 
Net income (loss)
  $ (36 )   $ 5,522     $ 793     $ -0-     $ 6,279  
     
     
     
     
     
 

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONSOLIDATING STATEMENT OF OPERATIONS
For the Three Months Ended March 31, 2004
                                           
Combined Combined
Guarantor Non-Guarantor
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
Net sales
  $ -0-     $ 167,749     $ 27,240     $ (2,619 )   $ 192,370  
Cost of sales
    -0-       142,536       22,216       (2,619 )     162,133  
     
     
     
     
     
 
Gross profit
    -0-       25,213       5,024       -0-       30,237  
Operating Expenses:
                                       
 
Selling, general and administrative expenses
    660       14,442       2,540       -0-       17,642  
     
     
     
     
     
 
Operating Income (loss)
    (660 )     10,771       2,484       -0-       12,595  
Interest expense
    (230 )     5,411       955       -0-       6,136  
     
     
     
     
     
 
Income (loss) before income taxes
    (430 )     5,360       1,529       -0-       6,459  
Income taxes
    250       -0-       341       -0-       591  
     
     
     
     
     
 
 
Net income (loss)
  $ (680 )   $ 5,360     $ 1,188     $ -0-     $ 5,868  
     
     
     
     
     
 

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PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Three Months Ended March 31, 2005
                                           
Combined Combined
Guarantor Non-Guarantor
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
Net cash provided (used ) by operations
  $ (26,588 )   $ 6,899     $ (1,530 )   $ -0-     $ (21,219 )
Cash flows from investing activities:
                                       
 
Purchases of property, plant and equipment, net
    (48 )     (3,265 )     (246 )     -0-       (3,559 )
 
Proceeds from sale of assets held for sale
    -0-       1,100       -0-       -0-       1,100  
     
     
     
     
     
 
Net cash provided (used ) in investing activities
    (48 )     (2,165 )     (246 )     -0-       (2,459 )
Cash flows from financing activities:
                                       
 
Proceeds from revolving credit arrangements
    18,800       -0-       568       -0-       19,368  
 
Principal payments on long-term debt
    -0-       (172 )     -0-       -0-       (172 )
     
     
     
     
     
 
Net cash provided (used ) by financing activities
    18,800       (172 )     568       -0-       19,196  
     
     
     
     
     
 
Increase (decrease) in cash and cash equivalents
    (7,836 )     4,562       (1,208 )     -0-       (4,482 )
Cash and cash equivalents at beginning of period
    (643 )     199       6,851       -0-       6,407  
     
     
     
     
     
 
Cash and cash equivalents at end of period
  $ (8,479 )   $ 4,761     $ 5,643     $ -0-     $ 1,925  
     
     
     
     
     
 

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Three Months Ended March 31, 2004
                                           
Combined Combined
Guarantor Non-Guarantor
Parent Subsidiaries Subsidiaries Eliminations Consolidated





(In thousands)
Net cash provided (used) by operations
  $ (8,583 )   $ 3,587     $ 1,663     $ -0-     $ (3,333 )
Cash flows from investing activities:
                                       
 
Purchases of property, plant and equipment, net
    9       (1,055 )     (1,157 )     -0-       (2,203 )
     
     
     
     
     
 
Net cash provided (used) in investing activities
    9       (1,055 )     (1,157 )     -0-       (2,203 )
Cash flows from financing activities:
                                       
 
Proceeds from bank arrangements
    3,400       -0-       254       -0-       3,654  
 
Principal payments on revolving credit and long-term debt
    -0-       (115 )     -0-       -0-       (115 )
     
     
     
     
     
 
Net cash provided (used ) by financing activities
    3,400       (115 )     254       -0-       3,539  
     
     
     
     
     
 
Increase (decrease) in cash and cash equivalents
    (5,174 )     2,417       760       -0-       (1,997 )
Cash and cash equivalents at beginning of period
    (1,392 )     881       2,702       -0-       2,191  
     
     
     
     
     
 
Cash and cash equivalents at end of period
  $ (6,566 )   $ 3,298     $ 3,462     $ -0-     $ 194  
     
     
     
     
     
 

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REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

Board of Directors and Shareholder

Park-Ohio Industries, Inc.

      We have reviewed the accompanying consolidated balance sheet of Park-Ohio Industries, Inc. and subsidiaries as of March 31, 2005 and the related consolidated statements of income and cash flows for the three-month periods ended March 31, 2005 and 2004 and the consolidated statement of shareholder’s equity for the three-month period ended March 31, 2005. These financial statements are the responsibility of the Company’s management.

      We conducted our review in accordance with the standards of the Public Company Accounting Oversight Board (United States). A review of interim financial information consists principally of applying analytical procedures, and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with the standards of the Public Company Accounting Oversight Board, the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.

      Based upon our reviews, we are not aware of any material modifications that should be made to the consolidated financial statements referred to above for them to be in conformity with U.S. generally accepted accounting principles.

      We have previously audited, in accordance with standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheet of Park-Ohio Industries, Inc. and subsidiaries as of December 31, 2004 and the related consolidated statements of operations, shareholder’s equity, and cash flows for the year then ended, and in our report dated March 10, 2005, we expressed an unqualified opinion on those consolidated financial statements. In our opinion, the information set forth in the accompanying consolidated balance sheet as of December 31, 2004, is fairly stated, in all material respects, in relation to the consolidated balance sheet from which it has been derived.

  /s/ Ernst & Young LLP

Cleveland, Ohio

May 9, 2005

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

      Our consolidated financial statements include the accounts of Park-Ohio Industries, Inc. and its subsidiaries. All significant intercompany transactions have been eliminated in consolidation. Financial information for the three-month period ended March 31, 2005 is not directly comparable to the financial information for the same period in 2004 primarily due to acquisitions.

Executive Overview

      We are an industrial supply chain logistics and diversified manufacturing business, operating in three segments: ILS, Aluminum Products and Manufactured Products. ILS provides customers with integrated supply chain management services for a broad range of high-volume, specialty production components. ILS customers receive various value-added services, such as engineering and design services, part usage and cost analysis, supplier selection, quality assurance, bar coding, product packaging and tracking, just-in-time and point-of use delivery, electronic billing and ongoing technical support. The principal customers of ILS are in the heavy-duty truck, electrical controls, automotive and other vehicle, industrial equipment, power sports equipment, lawn and garden equipment, and semiconductor equipment industries. Aluminum Products casts and machines aluminum engine, transmission, brake, suspension and other components for automotive, agricultural equipment, construction equipment and heavy-duty truck original equipment manufacturers (OEMs), primarily on a sole-source basis. Aluminum Products also provides value-added services such as design and engineering and assembly. Manufactured Products operates a diverse group of niche manufacturing businesses that design and manufacture a broad range of highly-engineered products including induction heating and melting systems, pipe threading systems, industrial oven systems, rubber products, and forged and machined products. Manufactured Products also produces and provides services and spare parts for the equipment it manufactures. The principal customers of Manufactured Products are OEMs and end-users in the steel, automotive, oil and gas, rail, and aerospace and defense industries. Sales, earnings and other relevant financial data for these three segments are provided in Note F to the consolidated financial statements.

      In first quarter 2005, sales and profits increased compared to the same quarter in 2004, and to the immediately preceding quarter. During 2004, we experienced the increased sales and profitability previously forecast as the manufacturing economy returned to growth, particularly in three of our customer industries: heavy-duty truck; semiconductor equipment; and equipment for steel manufacturing. Net sales for 2004 increased 30% compared to 2003. Profitability increased more than proportionally to sales, based on cost reductions from our restructuring during the downturn in 2001, 2002 and 2003. During those years, we consolidated 28 supply chain logistics facilities and closed or sold 11 manufacturing plants.

      During 2004, we reinforced the long-term availability and attractive pricing of our liquidity, by refinancing both of our major sources of borrowed funds: our senior subordinated notes and revolving credit agreement. In November 2004, we sold $210.0 million of 8.375% Senior Subordinated Notes due 2014. We used the net proceeds to fund the tender and early redemption of $199.9 million of 9.25% Senior Subordinated Notes due 2007. We incurred debt extinguishment costs primarily related to premiums and other transaction costs associated with the tender and early redemption and wrote off deferred financing costs totaling $6.0 million associated with the senior subordinated notes. In December 2004, we amended our revolving credit agreement, extending its maturity to six years so that it now expires in December 2010, increasing the credit limit so that we may borrow up to $200.0 million subject to an asset based formula, and providing lower interest rate levels. Borrowings under the revolving credit agreement are secured by substantially all our assets. We had approximately $49.6 million of unused borrowing availability at March 31, 2005. Funds provided by operations plus available borrowings under the revolving credit agreement are expected to be adequate to meet our cash requirements.

      We acquired substantially all of the assets of the Amcast Components Group on August 23, 2004 for approximately $10.0 million cash and the assumption of approximately $9 million of operating liabilities. We acquired the remaining 66% of the common stock of Jamco on April 1, 2004 for cash existing on the balance sheet of Jamco at that date.

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Results of Operations

 
Three Months 2005 versus Three Months 2004
 
Net Sales by Segment:
                                         
Three Months
Ended March 31, Acquired/

Percent (Divested)
2005 2004 Change Change Sales





ILS
  $ 126.9     $ 116.3     $ 10.6       9 %   $ 0.0  
Aluminum products
    42.9       27.6       15.3       55 %     19.0  
Manufactured products
    59.1       48.5       10.6       22 %     3.5  
     
     
     
             
 
Consolidated net sales
  $ 228.9     $ 192.4     $ 36.5       19 %   $ 22.5  
     
     
     
             
 

      Net sales increased by 19% in first quarter 2005 compared to the same quarter of 2004. ILS sales increased due to general economic growth, the addition of new customers and increases in product range to existing customers. Aluminum Products sales increased in first quarter 2005 primarily due to $19.0 million of sales from the plants acquired in August 2004 from the Amcast Components Group. Manufactured Products sales increased 22% primarily in the induction equipment, pipe threading equipment and forging businesses. Of this increase, $3.5 million was due to the second quarter 2004 acquisition of the remaining 66% of the common stock of Jamco.

 
Cost of Products Sold & Gross Profit:
                                 
Three Months
Ended March 31,

Percent
2005 2004 Change Change




Consolidated cost of products sold
  $ 193.8     $ 162.1     $ 31.7       20 %
     
     
     
         
Consolidated gross profit
  $ 35.1     $ 30.2     $ 4.9       16 %
     
     
     
         
Gross margin
    15.3 %     15.7 %                

      Cost of products sold increased 20% in first quarter 2005 compared to the same quarter of 2004, while gross margin decreased to 15.3% from 15.7% in 2004. ILS gross margin decreased primarily due to steel price increases and mix changes. Aluminum Products gross margin decreased due to a combination of the addition of lower-margin Amcast plants, product mix and pricing changes. The $19.0 million of sales from the acquired Amcast business generated significantly lower margins than the existing Aluminum Products business. We expect margins at the acquired plants to increase over time as a result of post-acquisition cost reductions, price increases and new business. Gross margin in the Manufactured Products segment increased, primarily as a result of increased sales and overhead efficiencies achieved in the induction equipment, pipe threading equipment and forging businesses.

 
Selling, General & Administrative (“SG&A”) Expenses:
                                 
Three Months
Ended March 31,

Percent
2005 2004 Change Change




Consolidated SG&A expenses
  $ 21.6     $ 17.6     $ 4.0       23 %
SG&A percent
    9.4 %     9.1 %                

      Consolidated SG&A expenses increased 23% in first quarter 2005 compared to the same quarter in 2004. Approximately $1.6 million of the SG&A increase was due to the acquisitions of Jamco and Amcast Components Group, while bonus expenses of $0.8 million and Sarbanes-Oxley compliance costs of $.5 million increased SG&A further. The remainder of the increase was primarily due to increased sales and production volumes. SG&A expenses as a percent of sales increased by .3%. SG&A expenses were reduced in first quarter 2005

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compared to the first quarter 2004 by a $.1 million increase in net pension credits that reflected improved returns on pension plan assets.
 
Interest Expense:
                                 
Three Months
Ended March 31,

Percent
2005 2004 Change Change




Interest expense
  $ 6.5     $ 6.1     $ 0.4       7 %
Average outstanding borrowings
  $ 352.3     $ 312.9     $ 39.4       13 %
Average borrowing rate
    7.33 %     7.84 %       (51 )     basis points  

      Interest expense increased in first quarter 2005 compared to the same quarter in 2004, primarily due to higher average debt outstanding, partially offset by lower average interest rates during the first quarter of 2005. The increase in average borrowings resulted primarily from higher working capital requirements. The lower average borrowing rate in the first quarter of 2005 was due primarily to decreased rates under our revolving credit agreement.

 
Income Tax:

      Income taxes of $.8 million were provided in the first three months of 2005, an effective 11% income tax rate, compared to income taxes of $.6 million provided in the same period of 2004, a 9% effective income tax rate. In both periods these taxes consisted primarily of state and foreign taxes on profitable operations. In neither period did the income tax provision include federal income taxes. At December 31, 2004, the subsidiaries of the Company had $47.7 million of net operating loss carryforwards for federal tax purposes. We have recognized a tax benefit for these loss carryforwards only to the extent that they offset the Company’s first quarter 2005 federal tax provision.

Seasonality; Variability of Operating Results

      Our results of operations are typically stronger in the first six months than the last six months of each calendar year due to scheduled plant maintenance in the third quarter to coincide with customer plant shutdowns and due to holidays in the fourth quarter.

      The timing of orders placed by our customers has varied with, among other factors, orders for customers’ finished goods, customer production schedules, competitive conditions and general economic conditions. The variability of the level and timing of orders has, from time to time, resulted in significant periodic and quarterly fluctuations in the operations of our business units. Such variability is particularly evident at the capital equipment businesses, included in the Manufactured Products segment, which typically ship a few large systems per year.

Forward-Looking Statements

      This Form 10-Q contains certain statements that are “forward-looking statements” within the meaning of Section 27A of the Securities Act and Section 21E of the Exchange Act. The words “ believes”, “anticipates”, “plans”, “expects”, “intends”, “estimates” and similar expressions are intended to identify forward-looking statements. These forward-looking statements involve known and unknown risks, uncertainties and other factors that may cause our actual results, performance and achievements, or industry results, to be materially different from any future results, performance or achievements expressed or implied by such forward-looking statements. These uncertainties and other factors include such things as: general business conditions and competitive factors, including pricing pressures and product innovation; demand for our products and services; raw material availability and pricing; changes in our relationships with customers and suppliers; the financial condition of our customers, including the impact of any bankruptcies; our ability to successfully integrate recent and future acquisitions into existing operations; changes in general domestic economic conditions such as inflation rates, interest rates, tax rates and adverse impacts to us, our suppliers and customers from acts of terrorism or hostilities; our ability to meet various covenants, including financial covenants, contained in our revolving credit

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agreement and the indenture governing our senior subordinated notes; increasingly stringent domestic and foreign governmental regulations, including those affecting the environment; inherent uncertainties involved in assessing our potential liability for environmental remediation-related activities; the outcome of pending and future litigation and other claims; dependence on the automotive and heavy-duty truck industries, which are highly cyclical; dependence on key management; and dependence on information systems. Any forward-looking statement speaks only as of the date on which such statement is made, and we undertake no obligation to update any forward-looking statement, whether as a result of new information, future events or otherwise. In light of these and other uncertainties, the inclusion of a forward-looking statement herein should not be regarded as a representation by us that our plans and objectives will be achieved.

Review By Registered Public Accounting Firm

      The consolidated financial statements at March 31, 2005, and for the three-month periods ended March 31, 2005 and 2004, have been reviewed, prior to filing, by Ernst & Young LLP, our registered public accounting firm, and their report is included herein.

Item 3. Quantitative and Qualitative Disclosure About Market Risk

      We are exposed to market risk including changes in interest rates. We are subject to interest rate risk on borrowings under our floating rate revolving credit agreement, which consisted of borrowings of $139.4 million at March 31, 2005. A 100 basis point increase in the interest rate would have resulted in an increase in interest expense of approximately $.3 million during the period.

      Our foreign subsidiaries generally conduct business in local currencies. During the first quarter of 2005, we recorded a favorable foreign currency translation adjustment of $.3 million related to net assets located outside the United States. This foreign currency translation adjustment resulted primarily from the weakening of the United States dollar in relation to the Canadian dollar. Our foreign operations are also subject to other customary risks of operating in a global environment, such as unstable political situations, the effect of local laws and taxes, tariff increases and regulations and requirements for export licenses, the potential imposition of trade or foreign exchange restrictions and transportation delays.

Item 4. Controls and Procedures

      Under the supervision of and with the participation of our management, including our chief executive officer and chief financial officer, we evaluated the effectiveness of the design and operation of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15(d)-15(e) under the Securities Exchange Act of 1934) as of the end of the period covered by this quarterly report.

      Based on that evaluation, our chief executive officer and chief financial officer have concluded that, as of the end of the period covered by this report, our disclosure controls and procedures were effective.

      There have been no changes in our internal control over financial reporting that occurred during the first quarter of 2005 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

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PART II

OTHER INFORMATION

Item 6. Exhibits

      The following exhibits are included herein:

     
10.1
  Summary of Annual Cash Bonus Plan
 
31.1
  Principal Executive Officer’s Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
31.2
  Principal Financial Officer’s Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
32
  Certification requirement under Section 906 of the Sarbanes-Oxley Act of 2002

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SIGNATURE

      Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

  PARK-OHIO INDUSTRIES, INC.
 
  (Registrant)

  By  /s/ RICHARD P. ELLIOTT

  Name: Richard P. Elliott
  Title: Vice President and Chief Financial Officer
  (Principal Financial and Accounting Officer)

 
Date  May 13, 2005
 

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EXHIBIT INDEX

QUARTERLY REPORT ON FORM 10-Q

PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES

FOR THE QUARTER ENDED MARCH 31, 2005
         
Exhibit

  10.1     Summary of Annual Cash Bonus Plan
  31.1     Principal Executive Officer’s Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  31.2     Principal Executive Officer’s Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
  32     Certification requirement under Section 906 of the Sarbanes-Oxley Act of 2002

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