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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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(Mark One) |
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þ
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended December 31, 2004 |
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Or |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period
from to |
Commission File Number 0-10436
L. B. FOSTER COMPANY
(Exact name of registrant as specified in its charter)
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Pennsylvania
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25-1324733 |
(State of Incorporation) |
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(I.R.S. Employer Identification No.) |
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415 Holiday Drive,
Pittsburgh, Pennsylvania
(Address of principal executive offices) |
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15220
(Zip Code) |
Registrants telephone number, including area code:
(412) 928-3417
Securities registered pursuant to Section 12(b) of the
Act:
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Title of Each Class |
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Name of Each Exchange on Which Registered |
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None
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Securities registered pursuant to Section 12(g) of the
Act:
Common Stock, Par Value $0.01.
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or
15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the
registrant was required to file such reports) and (2) has
been subject to such filing requirements for the past
90 days. þ Yes o No
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
registrants knowledge in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
form 10-K. o
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Rule 12b-2 of the
Act). þ Yes o No
The aggregate market value of the voting and non-voting common
equity held by non-affiliates computed by reference to the price
at which the common equity was last sold, as of the last
business day of the registrants most recently completed
second fiscal quarter was $76,584,384.
Indicate the number of shares outstanding of each one of the
registrants classes of common stock as of the latest
practicable date.
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Class |
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Outstanding at February 28, 2005 |
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Common Stock, Par Value $0.01
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10,070,520 shares |
Documents Incorporated by Reference:
Portions of the Proxy Statement prepared for the 2005 annual
meeting of stockholders are incorporated by reference in
Items 10, 11, 12 and 14 of Part III.
TABLE OF CONTENTS
2
PART I
Summary Description of Businesses
L. B. Foster Company is engaged in the manufacture,
fabrication and distribution of products that serve the
nations surface transportation infrastructure. As used
herein, Foster or the Company means L.
B. Foster Company and its divisions and subsidiaries, unless the
context otherwise requires.
For rail markets, Foster provides a full line of new and used
rail, trackwork, and accessories to railroads, mines and
industry. The Company also designs and produces concrete
railroad ties, insulated rail joints, power rail, track
fasteners, coverboards and special accessories for mass transit
and other rail systems worldwide.
For the construction industry, the Company sells steel sheet,
H-bearing and pipe piling and rents steel sheet piling for
foundation and earth retention requirements. In addition, Foster
supplies fabricated structural steel, bridge decking, bridge
railing, expansion joints, mechanically stabilized earth wall
systems, precast concrete buildings and other products for
highway construction and repair.
For tubular markets, the Company supplies pipe coatings for
natural gas pipelines and utilities. The Company also produces
threaded pipe products for industrial water well and irrigation
markets.
The Company classifies its activities into three business
segments: Rail products, Construction products, and Tubular
products. Financial information concerning the segments is set
forth in Item 8, Note 19. The following table shows
for the last three fiscal years the net sales generated by each
of the current business segments as a percentage of total net
sales.
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Percentage of | |
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Net Sales | |
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2004 | |
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2003 | |
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2002 | |
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Rail Products
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48 |
% |
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48 |
% |
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50 |
% |
Construction Products
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46 |
% |
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46 |
% |
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45 |
% |
Tubular Products
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6 |
% |
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6 |
% |
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5 |
% |
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100 |
% |
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100 |
% |
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100 |
% |
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RAIL PRODUCTS
L. B. Foster Companys rail products include heavy and
light rail, relay rail, concrete ties, insulated rail joints,
rail accessories and transit products. The Company is a major
rail products supplier to industrial plants, contractors,
railroads, mines and mass transit systems.
The Company sells heavy rail mainly to transit authorities,
industrial companies, and rail contractors for railroad sidings,
plant trackage, and other carrier and material handling
applications. Additionally, the Company makes some sales of
heavy rail to railroad companies and to foreign buyers. The
Company sells light rail for mining and material handling
applications.
Rail accessories include trackwork, ties, track spikes, bolts,
angle bars and other products required to install or maintain
rail lines. These products are sold to railroads, rail
contractors and industrial customers and are manufactured within
the Company or purchased from other manufacturers.
The Companys Allegheny Rail Products (ARP) division
engineers and markets insulated rail joints and related
accessories for the railroad and mass transit industries.
Insulated joints are made in-house and subcontracted.
The Companys Transit Products division supplies power
rail, direct fixation fasteners, coverboards and special
accessories primarily for mass transit systems. Most of these
products are manufactured by subcontractors and are usually sold
by sealed bid to transit authorities or to rail contractors,
worldwide.
3
The Companys Trackwork division sells new and used rail,
rail accessories, and produces trackwork for industrial markets.
The Companys CXT subsidiary manufactures engineered
concrete railroad ties for the railroad and transit industries.
The Companys Rail Technologies subsidiary developed rail
signaling and communications devices for North American
railroads. On December 31, 2002, this business was
reclassified as a discontinued operation and was sold in
February 2003.
CONSTRUCTION PRODUCTS
L. B. Foster Companys construction products consist
of sheet, pipe and bearing piling, fabricated highway products,
and precast concrete buildings.
Sheet piling products are interlocking structural steel sections
that are generally used to provide lateral support at
construction sites. Bearing piling products are steel H-beam
sections which, in their principal use, are driven into the
ground for support of structures such as bridge piers and
high-rise buildings. Sheet piling is sold or leased and bearing
piling is sold principally to contractors and construction
companies.
Other construction products consist of precast concrete
buildings, sold principally to national and state parks, and
fabricated highway products. Fabricated highway products consist
principally of fabricated structural steel, bridge decking,
aluminum and steel bridge rail and other steel products, which
are fabricated by the Company, as well as mechanically
stabilized earth wall systems. The major purchasers of these
products are contractors for state, municipal and other
governmental projects.
Sales of the Companys construction products are partly
dependent upon the level of activity in the construction
industry. Accordingly, sales of these products have
traditionally been somewhat higher during the second and third
quarters than during the first and fourth quarters of each year.
TUBULAR PRODUCTS
The Company provides fusion bond epoxy and other coatings for
corrosion protection on oil, gas and other pipelines. The
Company also supplies special pipe products such as water well
casing, column pipe, couplings, and related products for
agricultural, municipal and industrial water wells, as well as
micropiles for construction foundation repair and slope
stabilization.
MARKETING AND COMPETITION
L. B. Foster Company generally markets its rail,
construction and tubular products directly in all major
industrial areas of the United States through a national sales
force of 72 employees, including outside sales, inside sales,
and customer service representatives. The Company maintains 17
sales offices and 14 warehouse, plant and yard facilities
throughout the country. During 2004, approximately 5% of the
Companys total sales were for export.
The major markets for the Companys products are highly
competitive. Product availability, quality, service and price
are principal factors of competition within each of these
markets. No other company provides the same product mix to the
various markets the Company serves. The Company faces
significant competition from different groups of companies in
each product line.
RAW MATERIALS AND SUPPLIES
Most of the Companys inventory is purchased in the form of
finished or semi-finished product. With the exception of relay
rail which is purchased from railroads or rail take-up
contractors, the Company purchases most of its inventory from
domestic and foreign steel producers. There are few domestic
suppliers of new rail products and the Company could be
adversely affected if a domestic supplier ceased making such
material available to the Company. Additionally, the Company has
an agreement with a steel mill to distribute steel
4
sheet piling and H-bearing pile in North America. See
Note 18 to the consolidated financial statements for
additional information on this matter.
The Companys purchases from foreign suppliers are subject
to the usual risks associated with changes in international
conditions and to United States laws which could impose import
restrictions on selected classes of products and anti-dumping
duties if products are sold in the United States below certain
prices.
BACKLOG
The dollar amount of firm, unfilled customer orders at
December 31, 2004 and 2003 by segment follows:
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December 31, | |
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2004 | |
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2003 | |
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In thousands | |
Rail Products
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$ |
29,079 |
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$ |
37,529 |
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Construction Products
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67,736 |
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67,100 |
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Tubular Products
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3,249 |
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1,035 |
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$ |
100,064 |
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$ |
105,664 |
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Approximately 11% of the December 31, 2004 backlog is
related to projects that will extend beyond 2005.
RESEARCH AND DEVELOPMENT
The Companys expenditures for research and development are
not material.
ENVIRONMENTAL DISCLOSURES
While it is not possible to quantify with certainty the
potential impact of actions regarding environmental matters,
particularly for future remediation and other compliance
efforts, in the opinion of management, compliance with
environmental protection laws will not have a material adverse
effect on the financial condition, competitive position, or
capital expenditures of the Company. However, the Companys
efforts to comply with stringent environmental regulations may
have an adverse effect on the Companys future earnings.
EMPLOYEES AND EMPLOYEE RELATIONS
The Company has 621 employees, of whom 365 are hourly production
workers and 256 are salaried employees. Approximately 150 of the
hourly paid employees are represented by unions. The union
contract at the Companys Bedford, PA fabricated products
facility expired on March 10, 2005. The employees are
continuing to work under the terms of the expired contract while
negotiations continue. The Company believes it can successfully
negotiate an extension to the contract without a work stoppage.
The Company has not suffered any major work stoppages during the
past five years and considers its relations with its employees
to be satisfactory.
Substantially all of the Companys hourly paid employees
are covered by one of the Companys noncontributory,
defined benefit plans or defined contribution plan.
Substantially all of the Companys salaried employees are
covered by a defined contribution plan.
5
The location and general description of the principal properties
which are owned or leased by L. B. Foster Company, together with
the segment of the Companys business using the properties,
are set forth in the following table:
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Business |
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Lease |
Location |
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Function |
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Acres | |
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Segment |
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Expires |
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Birmingham, AL
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Pipe coating facility. |
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32 |
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Tubular |
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2007 |
Doraville, GA
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Transit products facility. Yard storage. |
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28 |
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Rail |
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Owned |
Niles, OH
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Rail fabrication. Trackwork manufacturing. Yard storage. |
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35 |
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Rail |
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Owned |
Houston, TX
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Casing, upset tubing, threading, heat treating and painting.
Yard storage. |
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65 |
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Tubular, Rail and Construction |
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Owned |
Bedford, PA
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Bridge component fabricating plant. |
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10 |
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Construction |
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Owned |
Georgetown, MA
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Bridge component fabricating plant. |
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11 |
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Construction |
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Owned |
Spokane, WA
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CXT concrete tie and crossings plant. Yard storage. |
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13 |
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Rail |
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2006 |
Spokane, WA
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Precast concrete facility. Yard storage. |
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5 |
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Construction |
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2007 |
Grand Island, NE
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CXT concrete tie plant. |
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9 |
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Rail |
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Month to month |
Hillsboro, TX
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Precast concrete facility. |
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9 |
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Construction |
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2012 |
Petersburg, VA
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Piling storage facility. |
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48 |
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Construction |
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Owned |
Suwanee, GA
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Office, warehouse and product testing. |
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4 |
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Rail |
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2014 |
Including the properties listed above, the Company has 17 sales
offices and 14 warehouse, plant and yard facilities located
throughout the country. The Companys facilities are in
good condition. During 2005, the Company plans to build a new
concrete tie facility in Tucson, AZ in order to maintain
adequate production facilities for its present and foreseeable
future.
In 2004, the operations at the Doraville, GA location which
consisted of transit products operations and yard storage moved
to a leased facility in Suwanee, GA. The Doraville, GA location
is currently being rented and the Company is preparing the
property for sale. At December 31, 2004, the property did
not meet the criteria to be classified as held for
resale under Statement of Financial Accounting Standard
No. 144, Accounting for the Impairment or Disposal of
Long-Lived Assets and thus, continues to be classified as
held and used.
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ITEM 3. |
LEGAL PROCEEDINGS |
In 2000, the Companys subsidiary sold concrete railroad
crossing panels to a general contractor on a Texas transit
project. Due to a variety of factors, including deficiencies in
the owners project specifications, the panels have
deteriorated and the owner either has replaced or is in the
process of replacing these panels. The general contractor and
the owner are currently engaged in dispute resolution
procedures, which probably will continue through the second
quarter of 2005. The general contractor has notified the Company
that, depending on the outcome of these proceedings, it may file
a suit against the Companys subsidiary. Although no
assurances can be given, the Company believes that it has
meritorious defenses to such claims and will vigorously defend
against such a suit.
6
In the second quarter of 2004, a gas company filed a complaint
against the Company in Allegheny County, PA, alleging that in
1989 the Company had applied epoxy coating on 25,000 feet
of pipe and that, as a result of inadequate surface preparation
of the pipe, the coating had blistered and deteriorated. The
Company does not believe that the gas companys alleged
problems are the Companys responsibility. Although no
assurances can be given, the Company believes that it has
meritorious defenses to such claims and will vigorously defend
against such a suit.
Another gas company filed suit against the Company in August,
2004, in Erie County, NY, alleging that pipe coating which the
Company furnished in 1989 had deteriorated and that the gas
supply company had incurred $1,000,000 in damages. The Company
does not, however, believe that the gas supply companys
alleged problem is the Companys responsibility. Although
no assurances can be given, the Company believes that it has
meritorious defenses to such claims and will vigorously defend
against such a suit.
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ITEM 4. |
SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS |
None.
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ITEM 4A. |
EXECUTIVE OFFICERS OF THE REGISTRANT |
Information concerning the executive officers of the Company is
set forth below. With respect to the period prior to
August 18, 1977, references to the Company are to the
Companys predecessor, Foster Industries, Inc.
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Name |
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Age | |
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Position |
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Lee B. Foster II
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58 |
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Chairman of the Board |
Stan L. Hasselbusch
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57 |
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President and Chief Executive Officer |
Alec C. Bloem
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54 |
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Senior Vice President Concrete Products |
Merry L. Brumbaugh
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47 |
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Vice President Tubular Products |
Samuel K. Fisher
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52 |
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Senior Vice President Rail |
Donald L. Foster
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49 |
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Senior Vice President Construction Products |
Robert J. Howard
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49 |
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Vice President Human Resources |
John F. Kasel
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40 |
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Vice President Operations and Manufacturing |
Gregory W. Lippard
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36 |
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Vice President Rail Product Sales |
Linda K. Patterson
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55 |
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Controller |
David J. Russo
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46 |
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Senior Vice President, Chief Financial Officer and Treasurer |
David L. Voltz
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52 |
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Vice President, General Counsel and Secretary |
David J.A. Walsh
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52 |
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Vice President Fabricated Products |
Mr. Lee Foster has been a director of the Company
since 1990 and he has been Chairman of the Board since 1998. He
was the Chief Executive Officer of the Company from May 1990
until January 2002.
Mr. Hasselbusch has been Chief Executive Officer and
a director of the Company since January 2002, and President of
the Company since March 2000. He served as Vice
President Construction and Tubular Products from
December 1996 to December 1998 and as Chief Operating Officer
from January 1999 until he was named Chief Executive Officer in
January 2002.
Mr. Bloem was elected Senior Vice
President Concrete Products in March 2000, having
previously served as Vice President Geotechnical and
Precast Division from October 1999, and President
Geotechnical Division from August 1998. Prior to joining the
Company in August 1998, Mr. Bloem served as Vice
President VSL Corporation.
Ms. Brumbaugh was elected Vice President
Tubular Products in November 2004, having previously served as
General Manager, Coated Products since 1996. Ms. Brumbaugh
has served in various capacities with the Company since her
initial employment in 1980.
7
Mr. Fisher was elected Senior Vice
President Rail in October 2002, having previously
served as Senior Vice President Product Management
since June 2000. From October 1997 until June 2000,
Mr. Fisher served as Vice President Rail
Procurement. Prior to October 1997, Mr. Fisher served in
various other capacities with the Company since his employment
in 1977.
Mr. Donald Foster was elected Senior Vice
President Construction Products in February 2005,
having served as Vice President Piling Products
since November 2004, and General Manager of Piling since
September, 2004. Prior to joining the Company, Mr. Foster
was President of Metalsbridge, a financed supply chain logistics
entity. He served U.S. Steel Corporation as an Officer from
1999 to 2003. During that time, Mr. Foster functioned as
Vice President International, President of UEC Technologies and
President, United States Steel International, Inc. Joining
U.S. Steel Corporation in 1979, he served in a number of
general management roles in the distribution and construction
markets.
Mr. Howard was elected Vice President
Human Resources in June 2002. Mr. Howard was Vice
President Human Resources of Bombardier
Transportation, the former Daimler Chrysler Rail Systems, a
supplier of rail vehicles, transportation systems and services,
worldwide, from January 1992 until June 2002. Mr. Howard
also served as Director of Employee Relations with US Airways
from 1981 until 1992.
Mr. Kasel was elected Vice President
Operations and Manufacturing in April 2003. Mr. Kasel
served as Vice President of Operations for Mammoth, Inc., a
Nortek company from 2000 to 2003. His career also included
General Manager of Robertshaw Controls and Operations Manager of
Shizuki America prior to 2000.
Mr. Lippard was elected Vice President
Rail Product Sales in June 2000. Prior to re-joining the Company
in 2000, Mr. Lippard served as Vice President
International Trading for Tube City, Inc. from June 1998.
Mr. Lippard served in various other capacities with the
Company since his initial employment in 1991.
Ms. Patterson was elected Controller in February
1999, having previously served as Assistant Controller since May
1997 and Manager of Accounting since March 1988. Prior to March
1988, Ms. Patterson served in various other capacities with
the Company since her employment in 1977.
Mr. Russo was elected Senior Vice President, Chief
Financial Officer and Treasurer in December 2002, having
previously served as Vice President and Chief Financial Officer
since July 2002. Mr. Russo was Corporate Controller of
WESCO International Inc., a distributor of electrical
construction products, electrical and industrial MRO supplies
and integrated supply services, from 1999 until joining the
Company in 2002. Mr. Russo also served as Corporate
Controller of Life Fitness Inc., an international designer,
manufacturer and distributor of aerobic and strength training
fitness equipment, primarily to the commercial marketplace
(health clubs), from 1991 until 1998.
Mr. Voltz was elected Vice President, General
Counsel and Secretary in December 1987. Mr. Voltz joined
the Company in 1981.
Mr. Walsh was elected Vice President
Fabricated Products in February 2001. Prior to joining the
Company in February 2001, Mr. Walsh served as General
Manager of IKG-Greulich, a business unit of Harsco Corp., from
February 1998, and as Vice President of Harris Specialty
Chemicals Inc. from January 1995.
Officers are elected annually at the organizational meeting of
the Board of Directors following the annual meeting of
stockholders.
Code of Ethics
L. B. Foster Company maintains a code of ethics applicable
to all directors and employees, including its Chief Executive
Officer, Chief Financial Officer and Controller. The code of
ethics is posted on the Companys website,
www.lbfoster.com. The Company intends to satisfy
the disclosure requirement regarding certain amendments to, or
waivers from, provisions of its code of ethics by posting such
information on the Companys website.
8
PART II
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ITEM 5. |
MARKET FOR THE REGISTRANTS COMMON EQUITY AND RELATED
STOCKHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY
SECURITIES |
Stock Market Information
The Company had 695 common shareholders of record on
January 31, 2005. Common stock prices are quoted daily
through the National Association of Security Dealers, Inc. in
its over-the-counter NASDAQ quotation service (Symbol FSTR). The
quarterly high and low bid price quotations for common shares
(which represent prices between broker-dealers and do not
include markup, markdown or commission and may not necessarily
represent actual transactions) follow:
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2004 | |
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2003 | |
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Quarter |
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High | |
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Low | |
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High | |
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Low | |
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First
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$ |
8.97 |
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$ |
6.50 |
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$ |
4.64 |
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$ |
3.85 |
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Second
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8.25 |
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7.50 |
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5.75 |
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4.03 |
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Third
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9.08 |
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6.90 |
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6.05 |
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4.90 |
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Fourth
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9.60 |
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7.75 |
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6.94 |
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5.80 |
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Dividends
No cash dividends were paid on the Companys Common stock
during 2004 and 2003, and the Company has no plan to pay
dividends in the foreseeable future. The Companys ability
to pay cash dividends is limited by its revolving credit
agreement.
Securities Authorized for Issuance Under Equity Compensation
Plans
The following table sets forth information as of
December 31, 2004 with respect to compensation plans under
which equity securities of the Company are authorized for
issuance.
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Number of Securities | |
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Number of Securities Remaining | |
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to be Issued upon | |
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Weighted-Average | |
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Available for Future Issuance | |
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Exercise of | |
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Exercise Price of | |
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under Equity Compensation | |
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Outstanding Options, | |
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Outstanding Options, | |
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Plans (Excluding Securities | |
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Warrants and Rights | |
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Warrants and Rights | |
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Reflected in Column (a)) | |
Plan Category |
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( a ) | |
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( b ) | |
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( c ) | |
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Equity compensation plans approved by shareholders
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1,134,675 |
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$ |
4.67 |
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85,125 |
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Equity compensation plans not approved by shareholders
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Total
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1,134,675 |
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$ |
4.67 |
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85,125 |
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The Company awarded shares of its common stock to its outside
directors on a biannual basis from June 2000 through January
2003 under an arrangement not approved by the Companys
shareholders. A total of 22,984 shares of common stock was
so awarded and this program has been terminated. At the
Companys 2003 Annual Shareholders Meeting, a new
plan was approved by the Companys shareholders under which
outside directors receive 2,500 shares of the
Companys common stock at each annual shareholder meeting
at which such outside director is elected or re-elected,
commencing with the Companys 2003 Annual
Shareholders Meeting. Through 2004, there have been
20,000 shares issued under this plan.
The Companys Board of Directors has authorized the
purchase of up to 1,500,000 shares of its Common stock at
prevailing market prices. No purchases have been made since the
first quarter of 2001. From August 1997 through March 2001, the
Company repurchased 973,398 shares at a cost of
approximately $5.0 million.
9
The timing and extent of future purchases will depend on market
conditions and options available to the Company for alternate
financing sources.
|
|
ITEM 6. |
SELECTED FINANCIAL DATA |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
Income Statement Data |
|
2004(1) | |
|
2003(2) | |
|
2002(3) | |
|
2001(4)(5) | |
|
2000(5)(6) | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(All amounts are in thousands, except per share data) | |
Net sales
|
|
$ |
297,866 |
|
|
$ |
264,266 |
|
|
$ |
257,950 |
|
|
$ |
282,119 |
|
|
$ |
264,614 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
2,734 |
|
|
|
4,796 |
|
|
|
2,992 |
|
|
|
5,098 |
|
|
|
7,960 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
|
1,480 |
|
|
|
2,163 |
|
|
|
(5,029 |
) |
|
|
1,303 |
|
|
|
3,743 |
|
Income (loss) from discontinued operations, net of tax
|
|
|
|
|
|
|
1,277 |
|
|
|
(2,005 |
) |
|
|
(666 |
) |
|
|
(253 |
) |
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(4,390 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
1,480 |
|
|
|
3,440 |
|
|
|
(11,424 |
) |
|
|
637 |
|
|
|
3,490 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
|
0.15 |
|
|
|
0.23 |
|
|
|
(0.53 |
) |
|
|
0.14 |
|
|
|
0.39 |
|
|
Discontinued operations
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
|
(0.07 |
) |
|
|
(0.03 |
) |
|
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per common share
|
|
|
0.15 |
|
|
|
0.36 |
|
|
|
(1.20 |
) |
|
|
0.07 |
|
|
|
0.37 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
|
0.14 |
|
|
|
0.22 |
|
|
|
(0.53 |
) |
|
|
0.14 |
|
|
|
0.39 |
|
|
Discontinued operations
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
|
(0.07 |
) |
|
|
(0.03 |
) |
|
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per common share
|
|
|
0.14 |
|
|
|
0.35 |
|
|
|
(1.20 |
) |
|
|
0.07 |
|
|
|
0.37 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
Balance Sheet Data |
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
2000 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Total assets
|
|
$ |
134,095 |
|
|
$ |
131,159 |
|
|
$ |
133,984 |
|
|
$ |
160,042 |
|
|
$ |
177,147 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital
|
|
|
46,831 |
|
|
|
46,844 |
|
|
|
46,694 |
|
|
|
62,011 |
|
|
|
71,477 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
17,395 |
|
|
|
20,858 |
|
|
|
26,991 |
|
|
|
32,758 |
|
|
|
43,484 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stockholders equity
|
|
|
73,743 |
|
|
|
70,544 |
|
|
|
66,013 |
|
|
|
77,145 |
|
|
|
77,359 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
2004 includes a $493,000 gain from the sale of the
Companys former Newport, KY pipe coating machinery and
equipment which had been classified as held for
resale. |
|
(2) |
The 2003 results from discontinued operations include the
release of a $1,594,000 valuation allowance against foreign net
operating losses that was utilized as a result of the
dissolution of the Foster Technologies subsidiary. |
|
(3) |
2002 includes the following non-cash charges: a $5,050,000
write-off of advances made to a specialty trackwork supplier
which were not expected to be recovered; a $1,893,000 charge
related to an other than temporary impairment of the
Companys equity investment in that trackwork supplier; a
$765,000 charge for depreciation expense from assets that had
been classified as held for resale, but the sale did not
materialize; a $660,000 impairment charge to adjust assets
related to the Companys rail signaling business,
classified as a discontinued operation, to their expected fair
value; a $4,390,000, net of tax, |
10
|
|
|
charge from the cumulative effect of a change in accounting
principle as a result of the adoption of Financial Accounting
Standards No. 142, Goodwill and Other Intangible
Assets; and a $2,232,000 charge related to mark-to-market
accounting for derivative instruments. Goodwill amortization,
net of tax, was $423,000 and $372,000 in 2001 and 2000,
respectively. |
|
(4) |
2001 includes pretax charges of approximately $1,879,000
related to the Companys plan to consolidate sales and
administrative functions and plant operations. |
|
(5) |
2001 and 2000 were restated to reflect the classification of
the Companys rail signaling business as a discontinued
operation. |
|
(6) |
2000 includes pretax charges of approximately $1,349,000
related to the Companys plan to consolidate sales and
administrative functions and plant operations; a pretax gain of
approximately $800,000 on the sale of an undeveloped 62-acre
property located in Houston, TX; and an after-tax gain on the
sale of the Monitor Group, classified as a discontinued
operation, of $900,000. |
|
|
ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS |
Overview
General
L.B. Foster Company is a manufacturer, fabricator and
distributor of products utilized in the transportation
infrastructure, construction and utility markets. The Company is
comprised of three business segments: Rail products,
Construction products and Tubular products.
The Company makes certain filings with the Securities and
Exchange Commission (SEC), including its annual report on
Form 10-K, quarterly reports on Form 10-Q,
current reports on Form 8-K, and all amendments and
exhibits to those reports, available free of charge through its
website, www.lbfoster.com, as soon as reasonably
practicable after they are filed with the SEC. These filings are
also available through the SEC at the SECs Public
Reference Room at 450 Fifth Street N.W.
Washington, D.C. 20549 or by calling 1-800-SEC-0330. Also,
these filings are available on the internet at
www.sec.gov. The Companys press releases are
also available on its website.
Rail Products
The Rail segment is comprised of several manufacturing and
distribution businesses that provide a variety of products
utilized by railroads, transit authorities, industrial companies
and mining applications throughout the Americas. Rail Products
has sales offices throughout the United States and frequently
bids on rail projects where it can offer products manufactured
by L.B. Foster Company as well as products sourced from numerous
suppliers. These products are provided as a package to rail
lines, transit authorities and construction contractors which
decreases the procurement effort required by customers and
provides value added, just in time delivery.
The Rail segment designs and manufactures bonded insulated rail
joints and a variety of specialty trackwork, cuts and drills
rail, panelizes track for quick construction use, and
manufactures standard concrete railroad ties and turnout ties.
The Company has concrete tie manufacturing facilities in both
Spokane, WA and Grand Island, NE, and is planning to construct a
new facility in Tucson, AZ where we expect to commence tie
manufacturing in the fourth quarter of 2005. The Company also
has two facilities that design, test and fabricate rail products
in Atlanta, GA and Niles, OH.
The Rail distribution business provides our customers with
access to numerous different products including stick rail,
continuous welded rail, specialty trackwork, power rail and
various rail accessories. This is a highly competitive business
that, once specifications are met, depends heavily on pricing.
The Company maintains relationships with several rail
manufacturers but procures the majority of the rail it
distributes from one supplier. Rail accessories are sourced from
a wide variety of suppliers.
11
Construction Products
The Construction segment is comprised of the following business
units: Piling, Fabricated Products, Precast concrete wall
retention systems (Geotechnical Division) and
Precast Concrete Buildings.
The Piling division, via a sales force deployed throughout the
United States, markets and sells piling worldwide. This division
offers its customers various types and dimensions of structural
beam piling, sheet piling, pipe piling and micropiles. These
piling products are sourced from various suppliers; however, the
Company has a distribution agreement with its primary beam and
sheet piling supplier.
The Fabricated Products unit manufactures a number of fabricated
steel and aluminum products primarily for the highway, bridge
and transit industries including grid reinforced concrete deck
and open steel grid flooring systems, guardrails, and expansion
joints and heavy structural steel fabrications.
The concrete wall business engineers and supplies large
mechanically stabilized earth retention projects (MSE
Wall) and concrete soundwall systems primarily for highway
construction projects. Although precasting of this product is
usually outsourced to a qualified third party, the Company does
manufacture MSE Walls at its facilities in Hillsboro, TX,
Spokane, WA and Grand Island, NE.
The Building unit manufactures concrete buildings primarily for
national parks as well as numerous state park and municipal
authorities. This unit manufactures restrooms, concession stands
and other protective storage buildings available in multiple
designs, textures and colors. The Company believes it is the
leading high-end supplier in terms of volume, product options
and capabilities. The buildings are manufactured in Spokane, WA
and Hillsboro, TX.
Tubular Products
The Tubular segment is comprised of two discrete business units;
Coated Pipe and Threaded Products. The Coated Pipe unit, located
in Birmingham, AL, coats the outer dimension and, to a lesser
extent, the inner dimension of pipe primarily for the gas
transmission industry. Coated Pipe partners with its primary
customer, a pipe manufacturer, to market a fusion bonded epoxy
coating, abrasion resistant coatings and internal linings for a
wide variety of pipe dimensions for pipeline projects that
typically extend for several miles.
The Threaded Products unit, located in Houston, TX, cuts,
threads and paints pipe primarily for water well products for
the agriculture industry and municipal water authorities.
Threaded Products has also entered the micro-pile business and
threads pipe used in earth and other structural stabilization.
2004 Developments
The Company had reached an agreement in 2003 to sell, modify and
install its former Newport pipe coating machinery and equipment.
During the first quarter of 2004, the Company completed the
installation of these assets and, as a result, recognized a
$0.5 million gain on net proceeds of $0.9 million.
The Company experienced unprecedented increases in steel prices
in 2004, affecting most of the Companys businesses. Due
primarily to these higher steel prices, the Companys 2004
results included a $3.5 million LIFO charge, as compared to
no LIFO charge in 2003. This charge had no impact on the
Companys cash flow from operations, although the Company
will benefit by deducting LIFO expenses for income tax purposes.
Recent Developments
The Companys CXT subsidiary was awarded a long-term
contract for the supply of prestressed concrete railroad ties to
the Union Pacific Railroad (UPRR). CXT will upgrade its
manufacturing equipment at its Grand Island, NE plant and build
a new facility in Tucson, AZ to accommodate the contracts
requirements. The UPRR has agreed to purchase ties from the
Grand Island, NE facility through December 2009, and the Tucson,
AZ facility through December 2012.
12
In January 2005, the Company amended its revolving credit
agreement to extend its maturity to April 2006. The Company is
also working on a new long-term credit and security agreement
with its bank group.
Critical Accounting Policies and Estimates
The Companys significant accounting policies are described
in Note 1 to the consolidated financial statements. The
accompanying consolidated financial statements have been
prepared in conformity with U.S. generally accepted
accounting principles. When more than one accounting principle,
or the method of its application, is generally accepted,
management selects the principle or method that is appropriate
in the Companys specific circumstance. Application of
these accounting principles requires management to make
estimates that affect the reported amount of assets,
liabilities, revenues, and expenses, and the related disclosure
of contingent assets and liabilities. The following critical
accounting policies relate to the Companys more
significant judgments and estimates used in the preparation of
its consolidated financial statements. There can be no assurance
that actual results will not differ from those estimates.
Asset impairment The Company is required to
test for asset impairment whenever events or changes in
circumstances indicate that the carrying value of an asset might
not be recoverable. The Company applies Statement of Financial
Accounting Standards No. 144, Accounting for the
Impairment or Disposal of Long-Lived Assets
(SFAS 144) in order to determine whether or not an asset is
impaired. This statement indicates that if the sum of the future
expected cash flows associated with an asset, undiscounted and
without interest charges, is less than the carrying value, an
asset impairment must be recognized in the financial statements.
The amount of the impairment is the difference between the fair
value of the asset and the carrying value of the asset. The
Company believes that the accounting estimate related to an
asset impairment is a critical accounting estimate
as it is highly susceptible to change from period to period,
because it requires management to make assumptions about the
existence of impairment indicators and cash flows over future
years. These assumptions impact the amount of an impairment,
which would have an impact on the income statement.
Goodwill and other intangible assets The
Company follows Statement of Financial Accounting Standards
No. 142, Goodwill and Other Intangible Assets
whereby goodwill and intangible assets deemed to have an
indefinite life are subject to annual impairment tests. The
impairment testing is a two step process. The first step, which
is used to identify potential impairment only, compares the fair
value of each reporting unit that has goodwill with its carrying
value. Since quoted market prices are not readily available for
the Companys reporting units, the Company estimates fair
value of the reporting unit based on the present value of
estimated future cash flows. If the fair value of the reporting
unit exceeds it carrying amount, goodwill is not considered to
be impaired and the second step of the process is not necessary.
If the carrying amount of a reporting unit exceeds its fair
value, the second step of the impairment testing must be
performed to measure the amount of the impairment loss, if any.
Step two requires a hypothetical purchase price allocation be
done to determine the implied fair value of goodwill. The
resulting fair value is then compared to the carrying value of
goodwill. If the implied fair value of the goodwill is lower
than the carrying value of goodwill, impairment must be recorded.
The Company believes that the accounting estimates used in this
testing are critical accounting estimates because
the underlying assumptions used for the discounted cash flow can
change from period to period affecting the fair value
calculation which may have a material impact to the income
statement. Managements assumptions require significant
judgments related to anticipated revenues, and other internal
and external economic conditions such as growth rate, discount
rate and inflation. At December 31, 2004 and 2003, the
goodwill on the Companys balance sheet was
$0.4 million.
Allowance for Bad Debts The Companys
operating segments encounter risks associated with the
collection of accounts receivable. As such, the Company records
a monthly provision for accounts receivable that are deemed
uncollectible. In order to calculate the appropriate monthly
provision, the Company reviews its accounts receivable aging and
calculates an allowance through application of historic reserve
factors to overdue receivables. This calculation is supplemented
by specific account reviews performed by the Companys
credit department. As necessary, the application of the
Companys allowance rates to specific
13
customers is reviewed and adjusted to more accurately reflect
the credit risk inherent within that customer relationship. The
reserve is reviewed on a monthly basis. An account receivable is
written off against the allowance when management determines it
is uncollectible.
The Company believes that the accounting estimate related to the
allowance for bad debts is a critical accounting
estimate because the underlying assumptions used for the
allowance can change from period to period and the allowance
could potentially cause a material impact to the income
statement. Specific customer circumstances and general economic
conditions may vary significantly from managements
assumptions and may impact expected earnings. At
December 31, 2004 and 2003, the Company maintained an
allowance for bad debts of $1.0 million and
$0.8 million, respectively.
Product Liability The Company maintains a
current liability for the repair or replacement of defective
products. For certain manufactured products, a nominal accrual
is made on a monthly basis as a percentage of cost of sales. For
long-term construction products, a liability is established when
the claim is known and quantifiable. The Company believes that
this is a critical accounting estimate because the
underlying assumptions used to calculate the liability can
change from period to period. At December 31, 2004 and
2003, the product liability was $0.6 million and
$1.2 million, respectively.
Slow-Moving Inventory The Company maintains
reserves for slow-moving inventory. These reserves, which are
reviewed and adjusted routinely, take into account numerous
factors such as quantities-on-hand versus turnover, product
knowledge, and physical inventory observations. The Company
believes this is a critical accounting estimate
because the underlying assumptions used in calculating the
reserve can change from period to period and could have a
material impact on the income statement. At December 31,
2004 and 2003, the reserve for slow-moving inventory was
$1.4 million.
Revenue Recognition on Long-Term Contracts
Revenues from long-term contracts are recognized using the
percentage of completion method based upon the proportion of
actual costs incurred to estimated total costs. For certain
products, the percentage of completion is based upon the ratio
of actual direct labor costs to estimated total direct labor
costs.
As certain contracts extend over one or more years, revisions to
estimates of costs and profits are reflected in the accounting
period in which the facts that require the revisions become
known. Historically, the Companys estimates of total costs
and costs to complete have reasonably approximated actual costs
incurred to complete contracts. At the time a loss on a contract
becomes known, the entire amount of the estimated loss is
recognized in the financial statements. The Company estimates
the extent of progress towards completion, contract revenues and
contract costs on its long-term contracts. The Company believes
these estimates are critical accounting estimates
because they require the use of judgments due to uncertainties
inherent in the estimation process. As a result, actual revenues
and profits could differ materially from estimates.
Pension Plans The calculation of the
Companys net periodic benefit cost (pension expense) and
benefit obligation (pension liability) associated with its
defined benefit pension plans (pension plans) requires the use
of a number of assumptions that the Company deems to be
critical accounting estimates. Changes in these
assumptions can result in a different pension expense and
liability amounts, and future actual experience can differ
significantly from the assumptions. The Company believes that
the two most critical assumptions are the expected long-term
rate of return on plan assets and the assumed discount rate.
The expected long-term rate of return reflects the average rate
of earnings expected on funds invested or to be invested in the
pension plans to provide for the benefits included in the
pension liability. The Company establishes the expected
long-term rate of return at the beginning of each fiscal year
based upon information available to the Company at that time,
including the plans investment mix and the forecasted
rates of return on these types of securities. Any differences
between actual experience and assumed experience are deferred as
an unrecognized actuarial gain or loss. The unrecognized
actuarial gains or losses are amortized in accordance with
Statement of Financial Accounting Standards No. 87,
Employers Accounting for Pensions (Statement
No. 87). The expected long-term rate of return determined
by the Company for 2004 and 2003 was 7.75%. Pension expense
increases as the expected long-term rate of return decreases.
14
The assumed discount rate reflects the current rate at which the
pension benefits could effectively be settled. In estimating
that rate, Statement No. 87 requires that the Company look
to rates of return on high quality, fixed income investments.
The Companys pension liability increases as the discount
rate is reduced. Therefore, the decline in the assumed discount
rate has the effect of increasing the Companys pension
obligation and future pension expense. The assumed discount rate
used by the Company was 6.00% and 6.25% for 2004 and 2003,
respectively.
Deferred Tax Assets The recognition of
deferred tax assets requires management to make judgments
regarding the future realization of these assets. As prescribed
by Statement of Financial Accounting Standards No. 109,
Accounting for Income Taxes (SFAS 109),
valuation allowances must be provided for those deferred tax
assets for which it is more likely than not (a likelihood more
than 50%) that some portion or all of the deferred tax assets
will not be realized. SFAS 109 requires management to
evaluate positive and negative evidence regarding the
recoverability of deferred tax assets. Determination of whether
the positive evidence outweighs the negative and quantification
of the valuation allowance requires management to make estimates
and judgments of future financial results. The Company believes
that these estimates and judgments are critical accounting
estimates.
See Note 14, Income Taxes. The Companys
ability to realize these tax benefits may affect the
Companys reported income tax expense (benefit) and net
income (loss).
New Accounting Pronouncements
In December 2004, the Financial Accounting Standards Board
issued Statement of Financial Accounting Standard
No. 123(R), Share-Based Payment, which is a
revision of SFAS No. 123 and supersedes APB Opinion
No. 25. SFAS 123(R) requires all share-based payments
to employees, including grants of employee stock options, to be
valued at fair value on the date of grant, and to be expensed
over the applicable vesting period. Pro forma disclosure of the
income statement effects of share-based payments is no longer an
alternative. SFAS 123(R) is effective for all stock-based
awards granted on or after July 1, 2005. In addition,
companies must also recognize compensation expense related to
any awards that are not fully vested as of the effective date.
Compensation expense for the unvested awards will be measured
based on the fair value of the awards previously calculated in
developing the pro forma disclosures in accordance with
SFAS 123. The Company will begin recording compensation
expense utilizing modified prospective application in its 2005
first quarter financial statements. Based on unvested awards at
December 31, 2004, the Company projects 2005 compensation
expense will be approximately $0.2 million, net of tax.
In October 2004, the Tax Deduction on Qualified Production
Activities Provided by the American Jobs Creation Act of 2004
(the Act) was signed into law. This Act includes a tax deduction
of up to 9 percent (when fully phased-in) of the lesser of
(a) qualified production activities income, as
defined in the Act, or (b) taxable income (after the
deduction for the utilization of any net operating loss
carryforwards). This tax deduction is limited to 50 percent
of W-2 wages paid by the taxpayer. As a result of the Act, an
issue arose as to whether that deduction should be accounted for
as a special deduction or a tax rate reduction under Statement
of Financial Accounting Standards No. 109, Accounting
for Income Taxes (SFAS 109).
In December 2004, the FASB issued FSP 109-1, Application
of FASB Statement No. 109, Accounting for Income Taxes, to
the Tax Deduction on Qualified Production Activities Provided by
the American Jobs Creation Act of 2004 (FSP 109-1). In FSP
109-1, the FASB stated that the qualified production activities
deductions characteristics are similar to special
deductions illustrated in SFAS 109 because the qualified
production activities deduction is contingent upon the future
performance of specific activities, including level of wages.
Accordingly, the FASB staff believes that the deduction should
be accounted for as a special deduction in accordance with
SFAS 109. The FASB staff also observes that the special
deduction should be considered by an enterprise in
(a) measuring deferred taxes when graduated tax rates are a
significant factor and (b) assessing whether a valuation
allowance is necessary. The Company is currently assessing the
impact this special deduction will have on its 2005 deferred
taxes.
15
Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended | |
|
Twelve Months Ended | |
|
|
December 31, | |
|
December 31, | |
|
|
| |
|
| |
|
|
2004 | |
|
2003 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
Dollars in thousands | |
Net Sales:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rail Products
|
|
$ |
28,822 |
|
|
$ |
21,656 |
|
|
$ |
144,504 |
|
|
$ |
126,781 |
|
|
$ |
128,249 |
|
|
Construction Products
|
|
|
36,748 |
|
|
|
28,910 |
|
|
|
136,479 |
|
|
|
121,571 |
|
|
|
116,748 |
|
|
Tubular Products
|
|
|
4,159 |
|
|
|
2,583 |
|
|
|
16,883 |
|
|
|
15,914 |
|
|
|
12,953 |
|
|
Other
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Net Sales
|
|
$ |
69,729 |
|
|
$ |
53,149 |
|
|
$ |
297,866 |
|
|
$ |
264,266 |
|
|
$ |
257,950 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross Profit:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rail Products
|
|
$ |
3,218 |
|
|
$ |
2,381 |
|
|
$ |
15,660 |
|
|
$ |
14,116 |
|
|
$ |
12,643 |
|
|
Construction Products
|
|
|
4,470 |
|
|
|
3,245 |
|
|
|
16,378 |
|
|
|
15,552 |
|
|
|
16,296 |
|
|
Tubular Products
|
|
|
855 |
|
|
|
652 |
|
|
|
3,416 |
|
|
|
3,728 |
|
|
|
2,389 |
|
|
Other
|
|
|
(2,571 |
) |
|
|
(216 |
) |
|
|
(4,843 |
) |
|
|
(1,664 |
) |
|
|
(1,861 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Gross Profit
|
|
|
5,972 |
|
|
|
6,062 |
|
|
|
30,611 |
|
|
|
31,732 |
|
|
|
29,467 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expenses:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and Administrative Expenses
|
|
|
7,429 |
|
|
|
6,443 |
|
|
|
27,877 |
|
|
|
26,936 |
|
|
|
26,475 |
|
|
Interest Expense
|
|
|
417 |
|
|
|
517 |
|
|
|
1,801 |
|
|
|
2,250 |
|
|
|
2,592 |
|
|
Other (Income) Expense:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Impairment of Equity Investment and Advances
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,943 |
|
|
|
Other
|
|
|
(205 |
) |
|
|
(560 |
) |
|
|
(1,471 |
) |
|
|
(1,315 |
) |
|
|
1,097 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Expenses
|
|
|
7,641 |
|
|
|
6,400 |
|
|
|
28,207 |
|
|
|
27,871 |
|
|
|
37,107 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) Income from Continuing Operations, Before Income Taxes
|
|
|
(1,669 |
) |
|
|
(338 |
) |
|
|
2,404 |
|
|
|
3,861 |
|
|
|
(7,640 |
) |
Income Tax (Benefit) Expense
|
|
|
(625 |
) |
|
|
65 |
|
|
|
924 |
|
|
|
1,698 |
|
|
|
(2,611 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Loss) Income From Continuing Operations
|
|
|
(1,044 |
) |
|
|
(403 |
) |
|
|
1,480 |
|
|
|
2,163 |
|
|
|
(5,029 |
) |
(Loss) Income from Discontinued Operations, Net of Tax
|
|
|
|
|
|
|
(2 |
) |
|
|
|
|
|
|
1,277 |
|
|
|
(2,005 |
) |
Cumulative Effect of Change in Accounting Principle, Net of Tax
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,390 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (Loss) Income
|
|
$ |
(1,044 |
) |
|
$ |
(405 |
) |
|
$ |
1,480 |
|
|
$ |
3,440 |
|
|
$ |
(11,424 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross Profit %:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rail Products
|
|
|
11.2 |
% |
|
|
11.0 |
% |
|
|
10.8 |
% |
|
|
11.1 |
% |
|
|
9.9 |
% |
|
Construction Products
|
|
|
12.2 |
% |
|
|
11.2 |
% |
|
|
12.0 |
% |
|
|
12.8 |
% |
|
|
14.0 |
% |
|
Tubular Products
|
|
|
20.6 |
% |
|
|
25.2 |
% |
|
|
20.2 |
% |
|
|
23.4 |
% |
|
|
18.4 |
% |
Total Gross Profit %
|
|
|
8.6 |
% |
|
|
11.4 |
% |
|
|
10.3 |
% |
|
|
12.0 |
% |
|
|
11.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fourth Quarter of 2004 vs. Fourth Quarter of 2003
The Company had a loss from continuing operations of
$1.0 million, or $0.10 per share for the fourth
quarter of 2004 on net sales of $69.7 million. The loss
from continuing operations for the fourth quarter of 2003 was
$0.4 million, or $0.04 per share on net sales of
$53.1 million. Due to higher steel prices, the 2004
16
fourth quarter results include a $2.4 million LIFO charge,
as compared to no charge in the fourth quarter of 2003.
Sales for the fourth quarter of 2004 increased 31.2% from the
same period last year primarily due to the effect of increased
steel prices in all of our business segments. Rail
products net sales increased 33.1% primarily as a result
of a $6.6 million increase in new rail distribution sales
due to increased demand, as well as increased prices.
Construction products sales increased 27.1% in comparison
to the fourth quarter of 2003. The increase resulted primarily
from an increase of over $6.0 million for piling products
due to a significant increase in H-bearing piling sales over
last years fourth quarter. Sales of tubular products
increased 61.0% compared to the prior year. The increase in
sales was the result of an increase in threaded product raw
material costs that were passed on to customers, as well as an
increase in volume.
The 2004 fourth quarter gross margin percentage for the Company
declined almost 25% to 8.6%, compared to the same prior year
period. This decline in gross margin was primarily due to the
effects of escalating steel prices, which include the previously
mentioned LIFO charge. Rail products gross margin
percentage remained steady at approximately 11%. Construction
products gross margin percentage improved more than 8%
from the year earlier period. This increase primarily resulted
from improved margins for most piling products. Tubular
products gross margin percentage declined almost 19% as a
result of low pipe coating volumes.
Selling and administrative expense increased 15.3% over the same
prior year period, primarily due to increased costs of employee
benefits, as well as increased auditing and consulting fees
associated with the implementation of Section 404 of the
Sarbanes-Oxley Act. Interest expense declined 19.3% from the
prior year period, due principally to the retirement of a
$10.0 million LIBOR based interest rate collar agreement in
April 2004 that had a minimum annual interest rate. Other income
declined over 63% as a result of a decrease in mark-to-market
income recorded by the Company in the fourth quarter of 2004,
related to derivative instruments, as compared to the prior year
fourth quarter.
The Year 2004 Compared to the Year 2003
For the year ended December 31, 2004, income from
continuing operations was $1.5 million, or $0.14 per
diluted share on net sales of $297.9 million. This compares
to income from continuing operations of $2.2 million, or
$0.22 per diluted share for 2003 on net sales of
$264.3 million. Due to higher steel prices, the 2004
results include a $3.5 million LIFO charge, as compared to
no LIFO charge in the 2003 results. Net income in 2004 was
$1.5 million, or $0.14 per diluted share, compared to
net income of $3.4 million, or $0.35 per diluted share
in 2003. The 2003 results included income from discontinued
operations of $1.3 million, or $0.13 per diluted
share, related primarily to tax benefits realized from the
dissolution of the Companys Foster Technologies subsidiary.
Net sales for the year ended December 31, 2004 increased
almost 13% from the prior year. Sales related to each of the
Companys segments improved over 2003; however, the largest
improvements came from our Rail and Construction segments. Rail
segment sales increased 14%, or almost $18.0 million from
the prior year as a result of increased sales of new rail
distribution products. Construction segment sales increased more
than 12%, or almost $15.0 million from the prior year due
primarily to increases in sales of H-bearing piling. Tubular
segment sales increased approximately 6% over the prior year. As
mentioned in the fourth quarter comparisons, the sales increase
was primarily the result of increases for threaded products.
The Companys 2004 gross margin percentage declined more
than 14% from last year. The decline is primarily attributable
to the effects of escalating steel prices, which resulted in the
previously mentioned LIFO charge. Rail products gross
margin percentage declined 2.7% which included the write-down of
slow-moving inventory for trackwork and transit products.
Construction products gross margin percentage declined
over 6% from the year earlier period, due principally to the
decline in margins for fabricated bridge and highway products.
The competitive environment which resulted from reduced
government spending for infrastructure projects continues to
have an unfavorable impact on the results of the Fabricated
Products division. Tubular products gross margin
percentage declined almost 14% as reduced volumes of coated pipe
products had a negative impact on results.
17
Selling and administrative expenses increased approximately 3%
compared to the prior year as a result of increases in selling
related expenses and employee benefit costs, as well as auditing
and consulting fees associated with the implementation of
Section 404 of the Sarbanes-Oxley Act. Interest expense
declined 20% in 2004 as a result of the previously mentioned
collar retirement and a reduction in average borrowing levels
during 2004. Other (income) expense increased almost 12%, or
$0.2 million from the prior year period primarily as a
result of the 2004 sale of the Companys former Newport, KY
pipe coating machinery and equipment which had been classified
as held for resale, offset by reduced mark-to-market
income recorded by the Company related to derivative
instruments. Approximately $1.0 million of dividend income
on DM&E Preferred stock was included in other (income)
expense in both 2004 and 2003. The 2004 income tax provision for
continuing operations was 38.4% compared to 44.0% for 2003. The
2003 effective tax rate included the impact of additional income
tax expense of approximately $0.3 million related to the
increased valuation allowance placed on certain deferred tax
assets previously recorded. This additional expense increased
the 2003 effective tax rate by approximately 22%. See
Note 14 Income Taxes for more information.
The Year 2003 Compared to the Year 2002
For the year ended December 31, 2003, the Company had net
income from continuing operations of $2.2 million, or
$0.22 per diluted share on net sales of
$264.3 million. This compares to a net loss from continuing
operations of $5.0 million, or $0.53 per diluted share
on net sales of $258.0 million for 2002. In 2003, net
income from discontinued operations was $1.3 million, or
$0.13 per diluted share, and resulted primarily from the
release of a $1.6 million valuation allowance against
foreign net operating losses that was utilized as a result of
the dissolution of the Companys Foster Technologies
subsidiary. Results for 2002 included a net loss from
discontinued operations of $2.0 million, or $0.21 per
diluted share. See Note 5 Discontinued
Operations for more details.
The 2002 twelve month results included non-cash charges of
$6.9 million related to an other than temporary
impairment of the Companys equity investment in a
specialty trackwork supplier and write-downs of advances to this
supplier; $2.2 million related to mark-to-market accounting
for derivative instruments as a result of the Company entering
into a new credit agreement; and $0.8 million of
depreciation expense that had been suspended while the
Companys Newport pipe-coating assets were classified as
held for resale. Results for 2002 also included a
$4.4 million, net of tax, non-cash charge from the
cumulative effect of a change in accounting principle.
Sales for 2003 increased 2.4% over the prior year. Rail
products net sales declined 1.1% as a result of a
reduction in concrete tie sales, due to the expiration of a
long-term contract. Construction products net sales
improved over 4% due to an increase in sheet piling sales as a
result of increased availability from the prior year, and an
increase in mechanically stabilized earth retention systems.
Tubular products sales improved almost 23% over a weak
2002. An increase in demand for pipe coating services, as a
result of a stronger energy market, was the primary factor for
the sales increase.
The Companys gross margin percentage improved over 5%
compared to 2002. Excluding a prior year charge for additional
depreciation of $0.8 million related to the Companys
Newport, KY pipe coating assets, the gross margin percentage for
the Company improved almost 3%. Rail products gross margin
percentage improved almost 13% due primarily to an improvement
in relay rail and transit products margins. Construction
products gross margin percentage declined over 8% from the
year earlier period. The competitive environment which resulted
from reduced government spending for infrastructure projects has
had an unfavorable impact on 2003 margins for bridge products
and mechanically stabilized earth wall systems in the
Construction segment. Tubular products gross margin
percentage improved 27% as a result of higher volumes due to the
stronger energy market mentioned above.
Selling and administrative expenses increased almost 2% compared
to the prior year. Interest expense declined over 13% in 2003 as
a result of a $6.3 million reduction in debt. Other
(income) expense in 2003 was comprised primarily of
$1.0 million accrued dividend income on DM&E Preferred
stock and $0.5 million income related to mark-to-market
accounting for derivative instruments. For the 2002 twelve month
period,
18
other (income) expense consisted primarily of an impairment loss
of $6.9 million on its investment in and advances to a
specialty trackwork supplier, a $2.2 million charge related
to mark-to-market accounting for derivative instruments, and
$1.1 million dividend income on DM&E Preferred stock.
The income tax provision from continuing operations was 44% in
2003 compared to 34.2% in the prior year. The 2003 effective tax
rate included the impact of additional income tax expense of
approximately $0.3 million related to the increased
valuation allowance placed on certain deferred tax assets
previously recorded. This additional expense increased the 2003
effective tax rate by approximately 22%. See Note 14,
Income Taxes for more information.
Liquidity and Capital Resources
The following table sets forth L.B. Fosters capitalization:
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In millions | |
Debt:
|
|
|
|
|
|
|
|
|
Revolving Credit Facility
|
|
$ |
14.1 |
|
|
$ |
17.0 |
|
Capital Leases
|
|
|
1.1 |
|
|
|
1.6 |
|
Other (primarily revenue bonds)
|
|
|
2.8 |
|
|
|
2.9 |
|
|
|
|
|
|
|
|
|
Total Debt
|
|
|
18.0 |
|
|
|
21.5 |
|
|
|
|
|
|
|
|
Equity
|
|
|
73.7 |
|
|
|
70.5 |
|
|
|
|
|
|
|
|
Total Capitalization
|
|
$ |
91.7 |
|
|
$ |
92.0 |
|
|
|
|
|
|
|
|
Debt as a percentage of capitalization (debt plus equity) was
reduced to 20% in 2004 from 23% in 2003. Working Capital was
$46.8 million in 2004 and 2003.
The Companys liquidity needs arise from seasonal working
capital requirements, capital expenditures, acquisitions and
debt service obligations.
The following table summarizes the impact of these items during
the past three years:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In millions | |
Liquidity needs:
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital and other assets and liabilities
|
|
$ |
(7.6 |
) |
|
$ |
1.6 |
|
|
$ |
12.6 |
|
Capital expenditures, net of asset sales
|
|
|
(1.6 |
) |
|
|
(2.5 |
) |
|
|
(4.2 |
) |
Acquisition of businesses and other investments
|
|
|
|
|
|
|
|
|
|
|
(2.7 |
) |
Scheduled debt service obligations net
|
|
|
(0.6 |
) |
|
|
(0.9 |
) |
|
|
(0.1 |
) |
Cash interest
|
|
|
(1.6 |
) |
|
|
(2.1 |
) |
|
|
(2.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net liquidity (requirements) surplus
|
|
|
(11.4 |
) |
|
|
(3.9 |
) |
|
|
2.8 |
|
|
|
|
|
|
|
|
|
|
|
Liquidity sources:
|
|
|
|
|
|
|
|
|
|
|
|
|
Internally generated cash flows before interest
|
|
|
8.6 |
|
|
|
9.6 |
|
|
|
9.5 |
|
Credit facility activity
|
|
|
(2.9 |
) |
|
|
(6.0 |
) |
|
|
(12.0 |
) |
Equity transactions
|
|
|
1.8 |
|
|
|
1.0 |
|
|
|
0.2 |
|
Other
|
|
|
|
|
|
|
(0.2 |
) |
|
|
(1.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net liquidity sources (uses)
|
|
|
7.5 |
|
|
|
4.4 |
|
|
|
(3.4 |
) |
|
|
|
|
|
|
|
|
|
|
Net Change in Cash
|
|
$ |
(3.9 |
) |
|
$ |
0.5 |
|
|
$ |
(0.6 |
) |
|
|
|
|
|
|
|
|
|
|
Capital expenditures including acquisitions of businesses and
other investments in 2004 were $2.6 million compared to
$2.6 million in 2003 and $7.4 million in 2002.
Spending in 2003 and 2004 represents maintenance capital plus a
small amount of facility improvement spending. A sharp increase
in capital spending is anticipated in 2005 for new facilities to
accommodate new or revised supply agreements with certain
customers as well as facility improvements to add capabilities
or capacity. The expenditures will be funded from cash flow from
operations and available external financing sources. The new or
improved facilities are
19
expected to be completed late in the third quarter and into the
fourth quarter of 2005; therefore most volume or productivity
improvements will not be realized until 2006. While the Company
reviews potential acquisitions from time to time, none are
currently being contemplated.
The Companys Board of Directors has authorized the
purchase of up to 1,500,000 shares of its Common stock at
prevailing market prices. No purchases have been made since the
first quarter of 2001. From August 1997 through March 2001, the
Company repurchased 973,398 shares at a cost of
approximately $5.0 million. The timing and extent of future
purchases will depend on market conditions and options available
to the Company for alternate financing sources.
The Company has an agreement that provides for a revolving
credit facility of up to $60.0 million in borrowings to
support the Companys working capital and other liquidity
requirements. In January 2005, the agreement was amended to
extend the maturity date from September 2005 to April 2006. The
revolving credit facility is secured by substantially all of the
Companys inventory and trade receivables. Availability
under this agreement is limited by the amount of eligible
inventory and accounts receivable applied against certain
advance rates. Borrowings under the credit facility bear
interest at either the base rate or the LIBOR plus an applicable
spread based on the fixed charge coverage ratio. The base rate
is equal to the higher of (a) PNC Banks base
commercial lending rate or (b) the Federal Funds Rate plus
..50%. The base rate spread ranges from 0% to .50%, and the LIBOR
spread ranges from 1.75% to 2.50%. Base-rate loans are
structured as revolving borrowings, whereby the Companys
lockbox receipts are immediately applied against any outstanding
borrowings. The Company classifies base-rate borrowings as
short-term obligations, in accordance with current accounting
requirements. At December 31, 2004, $0.1 million in
base-rate loans were outstanding. At December 31, 2003, no
base-rate loans were outstanding.
Long-term revolving credit agreement borrowings at
December 31, 2004 were $14.0 million, a decrease of
$3.0 million from the end of the prior year. At
December 31, 2004, remaining available borrowings under
this facility were approximately $29.6 million. Outstanding
letters of credit at December 31, 2004 were approximately
$3.0 million. The letters of credit expire annually and are
subject to renewal. Management believes its internal and
external sources of funds are adequate to meet anticipated needs
for the foreseeable future.
The credit agreement includes financial covenants requiring a
minimum net worth and a minimum level for the fixed charge
coverage ratio. The primary restrictions to this agreement
include investments, indebtedness, and the sale of certain
assets. As of December 31, 2004, the Company was in
compliance with all of the agreements covenants.
Tabular Disclosure of Contractual Obligations
A summary of the Companys required payments under
financial instruments and other commitments are presented in the
following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Less than | |
|
1-3 | |
|
4-5 | |
|
More than | |
|
|
Total | |
|
1 Year | |
|
Years | |
|
Years | |
|
5 Years | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Contractual Cash Obligations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term borrowings
|
|
$ |
16,787 |
|
|
$ |
94 |
|
|
$ |
14,197 |
|
|
$ |
175 |
|
|
$ |
2,321 |
|
Short-term borrowings
|
|
|
112 |
|
|
|
112 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital leases
|
|
|
1,085 |
|
|
|
383 |
|
|
|
431 |
|
|
|
133 |
|
|
|
138 |
|
Operating Leases
|
|
|
5,110 |
|
|
|
2,092 |
|
|
|
2,338 |
|
|
|
230 |
|
|
|
450 |
|
Purchase obligations not reflected in the financial statements
|
|
|
10,845 |
|
|
|
10,845 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual cash obligations
|
|
$ |
33,939 |
|
|
$ |
13,526 |
|
|
$ |
16,966 |
|
|
$ |
538 |
|
|
$ |
2,909 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other Financial Commitments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Standby letters of credit
|
|
$ |
3,014 |
|
|
$ |
3,014 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20
Off-Balance Sheet Arrangements
The Companys off-balance sheet arrangements include the
operating leases, purchase obligations and standby letters of
credit disclosed in the Liquidity and Capital
Resources section in the contractual obligations table.
These arrangements provide the Company with increased
flexibility relative to the utilization and investment of cash
resources.
Dakota, Minnesota & Eastern Railroad
The Company maintains a significant investment in the Dakota,
Minnesota & Eastern Railroad Corporation (DM&E), a
privately held, regional railroad, which controls over
2,500 miles of track in eight states.
At December 31, 2004, the Companys investment was
comprised of $0.2 million of DM&E common stock,
$1.5 million of Series B Preferred Stock and warrants,
$6.0 million of Series C Preferred Stock and warrants,
$0.8 million of Preferred Series C-1 Stock and
warrants, and $0.5 million of Series D Preferred Stock
and warrants. In addition, the Company has a receivable for
accrued dividend income on Preferred Stock of approximately
$5.7 million. The Company owns approximately 13.6% of the
DM&E.
In December 1998, in conjunction with the issuance of
Series C Preferred Stock and warrants, the DM&E ceased
paying dividends on the Series B shares. The terms of the
Series B Preferred Stock state in the event that regular
dividends are not paid timely, dividends accrue at an
accelerated rate until those dividends are paid. In addition,
penalty interest accrues and compounds annually until such
dividends are paid. Subsequent issuances of Series C, C-1,
and D Preferred Stock have all assumed distribution priority
over the previous series, with Series D not redeemable
until 2008. As subsequent preferred series were issued, the
Company, based on its own valuation estimate, stopped recording
the full amount due on all preferred series given the delay in
anticipated realization of the asset and the priority of
redemption of the various issuances. The amount of dividend
income not recorded was approximately $3.8 million at
December 31, 2004. The Company will only recognize this
income upon redemption of the respective issuances or payment of
the dividends.
In June 1997, the DM&E announced its plan to build an
extension from the DM&Es existing line into the low
sulfur coal market of the Powder River Basin in Wyoming and to
rebuild approximately 600 miles of its existing track (the
Project). The estimated cost of this project is expected to be
in excess of $2.0 billion. The Surface Transportation Board
(STB) approved the Project in January 2002. In October
2003, however, the 8th U.S. Circuit Court of Appeals
remanded the matter to the STB and instructed the STB to
address, in its environmental impact statement, the
Projects effects on air quality, noise and vibration, and
preservation of historic sites. On January 30, 2004, the
8th U.S. Circuit Court of Appeals denied petitions seeking
a rehearing of the case.
If the Project proves to be viable, management believes that the
value of the Companys investment in the DM&E could
increase significantly. If the Project does not come to
fruition, management believes that the value of the
Companys investment is supported by the DM&Es
existing business.
In December 2003, the DM&E received a Railroad
Rehabilitation and Improvement Financing (RRIF) Loan in the
amount of $233.0 million from the Federal Railroad
Administration. Funding provided by the 25-year loan was used to
refinance debt and upgrade infrastructure along parts of its
existing route.
Other Matters
Specialty trackwork sales of the Companys Rail segment
have declined since a decision was made in 2002 to terminate our
relationship with a principal trackwork supplier. In the third
quarter of 2003, we exchanged our minority interest and advances
to this supplier for a $5.5 million promissory note from
the suppliers owner, with principal and accrued interest
to be repaid beginning in January 2008. The value of this note
was fully reserved and no gain or loss was recorded on this
transaction. In 2004, it was determined that the note was not
collectible and the note and related reserve were removed from
the Companys accounts. The Companys proportionate
share of the unaudited financial results for this investment was
immaterial for the
21
years ended December 31, 2004, 2003 and 2002. During 2004,
2003 and 2002, the volume of business conducted with this
supplier was $1.5 million, $8.4 million and
$13.4 million, respectively. Substantially all of the order
backlog related to this supplier has been completed.
The union contract at our Bedford, PA fabricated products
facility expired on March 10, 2005. The employees are
continuing to work under the terms of the expired contract while
negotiations continue. We believe we can successfully negotiate
an extension to the contract without a work stoppage.
We continue to evaluate the overall performance of our
operations. A decision to down-size or terminate an existing
operation could have a material adverse effect on near-term
earnings but would not be expected to have a material adverse
effect on the financial condition of the Company.
Outlook
Our CXT Rail operation and Allegheny Rail Products division are
dependent on a Class I railroad for a significant portion
of their business. In January 2005, the CXT Rail operation was
awarded a long-term contract from this Class I railroad for
the supply of prestressed concrete railroad ties. CXT will
upgrade its manufacturing equipment at its Grand Island, NE
plant and build a new facility in Tucson, AZ to accommodate the
contracts requirements. The Class I railroad has agreed to
purchase ties from the Grand Island facility through December
2009, and the Tucson, AZ facility through December 2012.
Steel is a key component in the products that we sell. During
most of 2004, producers and other suppliers quoted continually
increasing product prices and some of our suppliers experienced
supply shortages. Since many of the Companys projects can
be six months to twenty-four months in duration, we have, on
occasion, found ourselves caught in the middle of some of these
pricing and availability issues. The high price of steel
continues to impact our business, although the pricing
volatility that we experienced in 2004 has moderated recently
and we expect significantly less volatility in 2005. However, if
this situation were to resurface, it could have a negative
impact on the Companys results of operations and cash
flows.
In the second half of 2004, our primary supplier of sheet piling
improved its capability to provide a significantly larger amount
of sheet piling than in previous years. This supplier also
increased the number of sections it provides to us, although
there are still sections that remain unavailable. While
managements outlook is positive considering the
developments in 2004, additional sections are important for us
to compete effectively in the structural steel market.
A substantial portion of the Companys operations is
heavily dependent on governmental funding of infrastructure
projects. Significant changes in the level of government funding
of these projects could have a favorable or unfavorable impact
on the operating results of the Company. The most recent
extension of the federal highway and transit bill (TEA-21) is to
expire May 31, 2005, as reauthorization of a successor bill
continues to be delayed. A new highway and transit bill is
important to the future growth and profitability of many of our
businesses. Our fabricated products and rail transit businesses
continue to suffer from low volumes and are experiencing more
competitive pressure due to the lack of new legislation.
Additionally, government actions concerning taxation, tariffs,
the environment, or other matters could impact the operating
results of the Company. The Companys operating results may
also be affected negatively by adverse weather conditions.
22
Although backlog is not necessarily indicative of future
operating results, total Company backlog at December 31,
2004 was approximately $100.1 million. The following table
provides the backlog by business segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
Backlog:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rail Products
|
|
$ |
29,079 |
|
|
$ |
37,529 |
|
|
$ |
45,371 |
|
|
Construction Products
|
|
|
67,736 |
|
|
|
67,100 |
|
|
|
59,774 |
|
|
Tubular Products
|
|
|
3,249 |
|
|
|
1,035 |
|
|
|
3,995 |
|
|
|
|
|
|
|
|
|
|
|
Total Backlog
|
|
$ |
100,064 |
|
|
$ |
105,664 |
|
|
$ |
109,140 |
|
|
|
|
|
|
|
|
|
|
|
Forward-Looking Statements
Statements relating to the potential value or viability of the
DM&E or the Project, or managements belief as to such
matters are forward-looking statements and are subject to
numerous contingencies and risk factors. The Company has based
its assessment on information provided by the DM&E and has
not independently verified such information. In addition to
matters mentioned above, factors which can adversely affect the
value of the DM&E, its ability to complete the Project or
the viability of the Project include the following: labor
disputes, the outcome of certain litigation, any inability to
obtain necessary environmental or government approvals for the
Project in a timely fashion, the DM&Es ability to
continue to obtain interim funding to finance the Project, the
expense of environmental mitigation measures required by the
Surface Transportation Board, an inability to obtain financing
for the Project, competitors response to the Project,
market demand for coal or electricity and changes in
environmental laws and regulations.
The Company cautions readers that various factors could cause
the actual results of the Company to differ materially from
those indicated by forward-looking statements made from time to
time in news releases, proxy statements, registration statements
and other written communication (including the preceding
sections of this Managements Discussion and Analysis), as
well as oral statements, such as references made to the future
profitability, made from time to time by representatives of the
Company. An inability to produce a full complement of piling
products by a Virginia steel mill could adversely impact the
growth of the Piling division. Delays or problems encountered at
our concrete tie facilities during construction or
implementation could have a material, negative impact on the
Companys operating results. The Companys businesses
could be affected adversely by continued price increases in the
steel scrap market. Except for historical information, matters
discussed in such oral and written communications are
forward-looking statements that involve risks and uncertainties,
including but not limited to general business conditions, the
availability of material from major suppliers, labor disputes,
the impact of competition, the seasonality of the Companys
business, the adequacy of internal and external funds to meet
financing needs, taxes, inflation and governmental regulation.
Sentences containing such words as believes,
intends, anticipates,
expects, or will generally should be
considered forward-looking statements.
|
|
|
/s/ David J. Russo |
|
|
|
David J. Russo |
|
Senior Vice President, Chief Financial Officer, and
Treasurer |
|
|
/s/ Linda K. Patterson |
|
|
|
|
|
Linda K. Patterson |
|
Controller |
23
|
|
ITEM 7A. |
QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET
RISK |
The Company does not purchase or hold any derivative financial
instruments for trading purposes. The Company uses derivative
financial instruments to manage interest rate exposure on
variable-rate debt, primarily by using interest rate collars and
variable interest rate swaps. The Companys primary source
of variable-rate debt comes from its revolving credit agreement.
In conjunction with the Companys debt refinancing in the
third quarter of 2002, the Company discontinued cash flow hedge
accounting treatment for its interest rate collars and has
applied mark-to-market accounting prospectively. The Company has
a LIBOR-based interest rate collar agreement, which became
effective in March 2001 and expires in March 2006, with a
notional value of $15 million, a maximum annual interest
rate of 5.60% and a minimum annual interest rate of 5.00%. The
counter-party to the collar agreement had the option, on
March 6, 2005, to convert the $15 million collar to a
one-year, fixed-rate instrument with interest payable at an
annual rate of 5.49%. The counter-party has exercised this
option in 2005. The fair value of this collar agreement was a
liability of $0.4 million as of December 31, 2004 and
is recorded in Other Long-Term Liabilities. The
Company also had a LIBOR-based interest rate collar agreement,
which became effective in April 2001 and expires in April 2006,
with a notional value of $10 million, a maximum annual
interest rate of 5.14%, and a minimum annual interest rate of
4.97%. The counter-party to the collar agreement had the option,
on April 18, 2004, to convert the $10 million collar
to a two-year fixed-rate instrument with interest payable at an
annual rate of 5.48%. In April 2004, prior to the counter-party
option, the Company terminated this interest rate collar
agreement by purchasing it for its fair value of
$0.7 million.
Although these derivatives are not deemed to be effective hedges
of the new credit facility in accordance with the provisions of
SFAS 133, the Company retained these instruments as
protection against interest rate risk associated with the new
credit agreement and the Company records the mark-to-market
adjustments on these interest rate collars in its consolidated
statements of operations. During the fourth quarter of 2004 and
2003, the Company recognized $0.2 million of income and
$0.3 million of income, respectively, to adjust these
instruments to fair value. For the year ended December 31,
2004 and 2003, the Company recognized $0.6 million of
income and $0.5 million of income, respectively, to adjust
these instruments to fair value.
The Company recognizes all derivative instruments on the balance
sheet at fair value. Fluctuations in the fair values of
derivative instruments designated as cash flow hedges are
recorded in accumulated other comprehensive income, and
reclassified into earnings as the underlying hedged items affect
earnings. To the extent that a change in interest rate
derivative does not perfectly offset the change in value of the
interest rate being hedged, the ineffective portion is
recognized in earnings immediately.
The remaining interest rate collar agreement has a minimum
annual interest rate of 5.00% to a maximum annual interest rate
of 5.60%. Since the interest rate on the revolving credit
agreement floats with the short-term market rate of interest,
the Company is exposed to the risk that these interest rates may
decrease below the minimum annual interest rate on the interest
rate collar agreement. The effect of a 1% decrease in rate of
interest below the 5.00% minimum annual interest rate on
$14 million of outstanding floating rate debt would result
in increased annual interest costs of approximately
$0.1 million.
The Company is not subject to significant exposures to changes
in foreign currency exchange rates. The Company will, however,
manage its exposure to changes in foreign currency exchange
rates on firm sale and purchase commitments by entering into
foreign currency forward contracts. The Companys risk
management objective is to reduce its exposure to the effects of
changes in exchange rates on these transactions over the
duration of the transactions. During 2004, the Company entered
into commitments to sell Canadian funds based on the anticipated
receipt of Canadian funds from the sale of certain rail. During
the fourth quarter of 2004, circumstances indicated that the
timing of the anticipated receipt of Canadian funds was not
expected to coincide with the sale commitments and the Company
recorded a $0.2 million loss to record these commitments at
market.
24
|
|
ITEM 8. |
FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA |
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Stockholders
L. B. Foster Company
We have audited the accompanying consolidated balance sheets of
L. B. Foster Company and Subsidiaries as of December 31,
2004 and 2003, and the related consolidated statements of
operations, stockholders equity and cash flows for each of
the three years in the period ended December 31, 2004. Our
audits also included the financial statement schedule listed in
the Index at Item 15(a). These financial statements and
schedule are the responsibility of the Companys
management. Our responsibility is to express an opinion on these
financial statements and schedule based on our audits.
We conducted our audits in accordance with auditing standards of
the Public Company Accounting Oversight Board (United States).
Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial
statements are free of material misstatement. An audit includes
examining, on a test basis, evidence supporting the amounts and
disclosures in the financial statements. An audit also includes
assessing the accounting principles used and significant
estimates made by management, as well as evaluating the overall
financial statement presentation. We believe that our audits
provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above
present fairly, in all material respects, the consolidated
financial position of L. B. Foster Company and Subsidiaries at
December 31, 2004 and 2003, and the consolidated results of
their operations and their cash flows for each of the three
years in the period ended December 31, 2004 in conformity
with U.S. generally accepted accounting principles. Also,
in our opinion, the related financial statement schedule, when
considered in relation to the basic financial statements taken
as a whole, presents fairly in all material respects the
information set forth therein.
As discussed in Note 1 to the consolidated financial
statements, in 2002, the Company adopted the provisions of
Statement of Financial Accounting Standards No. 142,
Goodwill and Other Intangibles.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
effectiveness of the L. B. Foster Companys internal
control over financial reporting as of December 31, 2004,
based on criteria established in Internal Control
Integrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission and our report dated
March 4, 2005, expressed an unqualified opinion thereon.
|
|
|
/s/ Ernst & Young LLP |
|
|
|
Ernst & Young LLP |
Pittsburgh, Pennsylvania
March 4, 2005
25
REPORT OF INDEPENDENT REGISTERED ACCOUNTING FIRM
Board of Directors and Stockholders
L. B. Foster Company
We have audited managements assessment, included in
Managements Report on Internal Control Over Financial
Reporting and appearing in the accompanying Item 9A
Controls and Procedures, that L. B. Foster Company maintained
effective internal control over financial reporting as of
December 31, 2004, based on criteria established in
Internal Control Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission
(the COSO criteria). L. B. Foster Companys management is
responsible for maintaining effective internal control over
financial reporting and for its assessment of the effectiveness
of internal control over financial reporting. Our responsibility
is to express an opinion on managements assessment and an
opinion on the effectiveness of the companys internal
control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control, and performing
such other procedures as we consider necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinion.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that L. B. Foster
Company maintained effective internal control over financial
reporting as of December 31, 2004, is fairly stated, in all
material respects, based on the COSO criteria. Also, in our
opinion, L. B. Foster Company maintained, in all material
respects, effective internal control over financial reporting as
of December 31, 2004, based on the COSO criteria.
We have audited, in accordance with the standards of the Public
Company Accounting Oversight Board (United States), the
consolidated balance sheets of L. B. Foster Company and
Subsidiaries as of December 31, 2004 and 2003 and the
related consolidated statements of operations,
stockholders equity and cash flows for each of the three
years in the period ended December 31, 2004 and our report
dated March 4, 2005 expressed an unqualified opinion
thereon.
|
|
|
/s/ Ernst & Young LLP |
|
|
|
Ernst & Young LLP |
Pittsburgh, Pennsylvania
March 4, 2005
26
L. B. FOSTER COMPANY AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
DECEMBER 31, 2004 AND 2003
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
ASSETS |
CURRENT ASSETS:
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
280 |
|
|
$ |
4,134 |
|
Accounts receivable net
|
|
|
39,929 |
|
|
|
34,773 |
|
Inventories net
|
|
|
42,014 |
|
|
|
36,894 |
|
Current deferred tax assets
|
|
|
1,289 |
|
|
|
1,413 |
|
Other current assets
|
|
|
786 |
|
|
|
877 |
|
Property held for resale
|
|
|
|
|
|
|
446 |
|
|
|
|
|
|
|
|
Total Current Assets
|
|
|
84,298 |
|
|
|
78,537 |
|
|
|
|
|
|
|
|
PROPERTY, PLANT AND EQUIPMENT NET
|
|
|
30,378 |
|
|
|
33,135 |
|
|
|
|
|
|
|
|
OTHER ASSETS:
|
|
|
|
|
|
|
|
|
Goodwill and other intangibles net
|
|
|
780 |
|
|
|
935 |
|
Investments
|
|
|
14,697 |
|
|
|
13,707 |
|
Deferred tax assets
|
|
|
3,877 |
|
|
|
4,095 |
|
Other assets
|
|
|
65 |
|
|
|
750 |
|
|
|
|
|
|
|
|
Total Other Assets
|
|
|
19,419 |
|
|
|
19,487 |
|
|
|
|
|
|
|
|
TOTAL ASSETS
|
|
$ |
134,095 |
|
|
$ |
131,159 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
LIABILITIES AND STOCKHOLDERS EQUITY |
CURRENT LIABILITIES:
|
|
|
|
|
|
|
|
|
Current maturities of long-term debt
|
|
$ |
477 |
|
|
$ |
611 |
|
Short-term borrowings
|
|
|
112 |
|
|
|
|
|
Accounts payable trade
|
|
|
27,736 |
|
|
|
23,874 |
|
Accrued payroll and employee benefits
|
|
|
3,308 |
|
|
|
2,909 |
|
Current deferred tax liabilities
|
|
|
3,942 |
|
|
|
1,749 |
|
Other accrued liabilities
|
|
|
1,892 |
|
|
|
2,550 |
|
|
|
|
|
|
|
|
Total Current Liabilities
|
|
|
37,467 |
|
|
|
31,693 |
|
|
|
|
|
|
|
|
LONG-TERM DEBT
|
|
|
17,395 |
|
|
|
20,858 |
|
|
|
|
|
|
|
|
DEFERRED TAX LIABILITIES
|
|
|
2,898 |
|
|
|
3,653 |
|
|
|
|
|
|
|
|
OTHER LONG-TERM LIABILITIES
|
|
|
2,592 |
|
|
|
4,411 |
|
|
|
|
|
|
|
|
COMMITMENTS AND CONTINGENT LIABILITIES (Note 17)
|
|
|
|
|
|
|
|
|
STOCKHOLDERS EQUITY:
|
|
|
|
|
|
|
|
|
Common stock, issued 10,228,739 shares in 2004 and 2003
|
|
|
102 |
|
|
|
102 |
|
Paid-in capital
|
|
|
35,131 |
|
|
|
35,018 |
|
Retained earnings
|
|
|
39,879 |
|
|
|
38,399 |
|
Treasury stock at cost, Common stock,
183,719 shares in 2004 and 490,809 shares in 2003
|
|
|
(654 |
) |
|
|
(2,304 |
) |
Accumulated other comprehensive loss
|
|
|
(715 |
) |
|
|
(671 |
) |
|
|
|
|
|
|
|
Total Stockholders Equity
|
|
|
73,743 |
|
|
|
70,544 |
|
|
|
|
|
|
|
|
TOTAL LIABILITIES AND STOCKHOLDERS EQUITY
|
|
$ |
134,095 |
|
|
$ |
131,159 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
27
L. B. FOSTER COMPANY AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS FOR
THE THREE YEARS ENDED DECEMBER 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands, except per share data | |
NET SALES
|
|
$ |
297,866 |
|
|
$ |
264,266 |
|
|
$ |
257,950 |
|
|
|
|
|
|
|
|
|
|
|
COSTS AND EXPENSES:
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of goods sold
|
|
|
267,255 |
|
|
|
232,534 |
|
|
|
228,483 |
|
Selling and administrative expenses
|
|
|
27,877 |
|
|
|
26,936 |
|
|
|
26,475 |
|
Interest expense
|
|
|
1,801 |
|
|
|
2,250 |
|
|
|
2,592 |
|
Other (income) expense:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Impairment of equity investment and advances
|
|
|
|
|
|
|
|
|
|
|
6,943 |
|
|
Other
|
|
|
(1,471 |
) |
|
|
(1,315 |
) |
|
|
1,097 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
295,462 |
|
|
|
260,405 |
|
|
|
265,590 |
|
|
|
|
|
|
|
|
|
|
|
INCOME (LOSS) FROM CONTINUING OPERATIONS, BEFORE INCOME
TAXES AND CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE
|
|
|
2,404 |
|
|
|
3,861 |
|
|
|
(7,640 |
) |
INCOME TAX EXPENSE (BENEFIT)
|
|
|
924 |
|
|
|
1,698 |
|
|
|
(2,611 |
) |
|
|
|
|
|
|
|
|
|
|
INCOME (LOSS) FROM CONTINUING OPERATIONS, BEFORE
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE
|
|
|
1,480 |
|
|
|
2,163 |
|
|
|
(5,029 |
) |
DISCONTINUED OPERATIONS (SEE NOTE 5):
|
|
|
|
|
|
|
|
|
|
|
|
|
LOSS FROM DISCONTINUED OPERATIONS
|
|
|
|
|
|
|
(513 |
) |
|
|
(2,005 |
) |
INCOME TAX BENEFIT
|
|
|
|
|
|
|
(1,790 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
INCOME (LOSS) FROM DISCONTINUED OPERATIONS, NET OF
TAX
|
|
|
|
|
|
|
1,277 |
|
|
|
(2,005 |
) |
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE, NET OF
TAX
|
|
|
|
|
|
|
|
|
|
|
(4,390 |
) |
|
|
|
|
|
|
|
|
|
|
NET INCOME (LOSS)
|
|
$ |
1,480 |
|
|
$ |
3,440 |
|
|
$ |
(11,424 |
) |
|
|
|
|
|
|
|
|
|
|
BASIC EARNINGS (LOSS) PER COMMON SHARE:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FROM CONTINUING OPERATIONS BEFORE CUMULATIVE EFFECT OF CHANGE
IN ACCOUNTING PRINCIPLE
|
|
$ |
0.15 |
|
|
$ |
0.23 |
|
|
$ |
(0.53 |
) |
|
FROM DISCONTINUED OPERATIONS, NET OF TAX
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE, NET OF
TAX
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
BASIC EARNINGS (LOSS) PER COMMON SHARE
|
|
$ |
0.15 |
|
|
$ |
0.36 |
|
|
$ |
(1.20 |
) |
|
|
|
|
|
|
|
|
|
|
DILUTED EARNINGS (LOSS) PER COMMON SHARE:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
FROM CONTINUING OPERATIONS BEFORE CUMULATIVE EFFECT OF CHANGE
IN ACCOUNTING PRINCIPLE
|
|
$ |
0.14 |
|
|
$ |
0.22 |
|
|
$ |
(0.53 |
) |
|
FROM DISCONTINUED OPERATIONS, NET OF TAX
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE, NET OF
TAX
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
DILUTED EARNINGS (LOSS) PER COMMON SHARE
|
|
$ |
0.14 |
|
|
$ |
0.35 |
|
|
$ |
(1.20 |
) |
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
28
L. B. FOSTER COMPANY AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS FOR
THE THREE YEARS ENDED DECEMBER 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
CASH FLOWS FROM OPERATING ACTIVITIES:
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
$ |
1,480 |
|
|
$ |
2,163 |
|
|
$ |
(5,029 |
) |
Adjustments to reconcile net income (loss) to net cash
(used) provided by operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred income taxes
|
|
|
924 |
|
|
|
171 |
|
|
|
(3,290 |
) |
|
Depreciation and amortization
|
|
|
5,276 |
|
|
|
5,208 |
|
|
|
5,851 |
|
|
(Gain) loss on sale of property, plant and equipment
|
|
|
(267 |
) |
|
|
506 |
|
|
|
42 |
|
|
Impairment of equity investment and advances
|
|
|
|
|
|
|
|
|
|
|
6,943 |
|
|
Unrealized (gain) loss on derivative mark-to-market
|
|
|
(377 |
) |
|
|
(540 |
) |
|
|
2,232 |
|
Change in operating assets and liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable
|
|
|
(5,156 |
) |
|
|
4,590 |
|
|
|
13,646 |
|
|
Inventories
|
|
|
(5,120 |
) |
|
|
(3,758 |
) |
|
|
8,531 |
|
|
Other current assets
|
|
|
91 |
|
|
|
(181 |
) |
|
|
110 |
|
|
Other noncurrent assets
|
|
|
(314 |
) |
|
|
(573 |
) |
|
|
(3,689 |
) |
|
Accounts payable trade
|
|
|
3,862 |
|
|
|
(220 |
) |
|
|
(5,370 |
) |
|
Accrued payroll and employee benefits
|
|
|
399 |
|
|
|
496 |
|
|
|
(132 |
) |
|
Other current liabilities
|
|
|
124 |
|
|
|
1,974 |
|
|
|
(829 |
) |
|
Other liabilities
|
|
|
(1,403 |
) |
|
|
(704 |
) |
|
|
324 |
|
|
|
|
|
|
|
|
|
|
|
|
Net Cash (Used) Provided by Continuing Operations
|
|
|
(481 |
) |
|
|
9,132 |
|
|
|
19,340 |
|
|
Net Cash Used by Discontinued Operations
|
|
|
|
|
|
|
(197 |
) |
|
|
(1,126 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net Cash (Used) Provided by Operating Activities
|
|
|
(481 |
) |
|
|
8,935 |
|
|
|
18,214 |
|
|
|
|
|
|
|
|
|
|
|
CASH FLOWS FROM INVESTING ACTIVITIES:
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from the sale of property, plant and equipment
|
|
|
981 |
|
|
|
56 |
|
|
|
483 |
|
Capital expenditures on property, plant and equipment
|
|
|
(2,617 |
) |
|
|
(2,593 |
) |
|
|
(4,724 |
) |
Purchase of DM&E stock
|
|
|
|
|
|
|
|
|
|
|
(500 |
) |
Acquisition of business
|
|
|
|
|
|
|
|
|
|
|
(2,214 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net Cash Used by Investing Activities
|
|
|
(1,636 |
) |
|
|
(2,537 |
) |
|
|
(6,955 |
) |
|
|
|
|
|
|
|
|
|
|
CASH FLOWS FROM FINANCING ACTIVITIES:
|
|
|
|
|
|
|
|
|
|
|
|
|
Repayments of revolving credit agreement borrowings
|
|
|
(2,888 |
) |
|
|
(6,000 |
) |
|
|
(12,000 |
) |
Exercise of stock options and stock awards, including tax benefit
|
|
|
1,763 |
|
|
|
951 |
|
|
|
207 |
|
Repayments of long-term debt
|
|
|
(612 |
) |
|
|
(868 |
) |
|
|
(54 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net Cash Used by Financing Activities
|
|
|
(1,737 |
) |
|
|
(5,917 |
) |
|
|
(11,847 |
) |
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash
|
|
|
|
|
|
|
|
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
|
Net (Decrease) Increase in Cash and Cash Equivalents
|
|
|
(3,854 |
) |
|
|
481 |
|
|
|
(569 |
) |
Cash and Cash Equivalents at Beginning of Year
|
|
|
4,134 |
|
|
|
3,653 |
|
|
|
4,222 |
|
|
|
|
|
|
|
|
|
|
|
Cash and Cash Equivalents at End of Year
|
|
$ |
280 |
|
|
$ |
4,134 |
|
|
$ |
3,653 |
|
|
|
|
|
|
|
|
|
|
|
SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION:
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest Paid
|
|
$ |
1,592 |
|
|
$ |
2,087 |
|
|
$ |
2,791 |
|
|
|
|
|
|
|
|
|
|
|
Income Taxes Paid
|
|
$ |
196 |
|
|
$ |
773 |
|
|
$ |
749 |
|
|
|
|
|
|
|
|
|
|
|
During 2004, 2003 and 2002, the Company financed certain capital
expenditures totaling $15,000, $521,000 and $1,303,000,
respectively, through the execution of capital leases.
See Notes to Consolidated Financial Statements.
29
L. B. FOSTER COMPANY AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
FOR THE THREE YEARS ENDED DECEMBER 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated | |
|
|
|
|
|
|
|
|
|
|
|
|
Other | |
|
|
|
|
Common | |
|
Paid-in | |
|
Retained | |
|
Treasury | |
|
Comprehensive | |
|
|
|
|
Stock | |
|
Capital | |
|
Earnings | |
|
Stock | |
|
(Loss) Income | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Balance, January 1, 2002
|
|
$ |
102 |
|
|
$ |
35,233 |
|
|
$ |
46,632 |
|
|
$ |
(3,926 |
) |
|
$ |
(896 |
) |
|
$ |
77,145 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
(11,424 |
) |
|
|
|
|
|
|
|
|
|
|
(11,424 |
) |
Other comprehensive loss net of tax:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(17 |
) |
|
|
(17 |
) |
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(434 |
) |
|
|
(434 |
) |
|
Unrealized derivative losses on cash flow hedges
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(686 |
) |
|
|
(686 |
) |
|
Reclassification adjustment for derivative losses included in
net losses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,222 |
|
|
|
1,222 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(11,339 |
) |
Issuance of 58,791 Common shares, net of forfeitures
|
|
|
|
|
|
|
(90 |
) |
|
|
|
|
|
|
297 |
|
|
|
|
|
|
|
207 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2002
|
|
|
102 |
|
|
|
35,143 |
|
|
|
35,208 |
|
|
|
(3,629 |
) |
|
|
(811 |
) |
|
|
66,013 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
3,440 |
|
|
|
|
|
|
|
|
|
|
|
3,440 |
|
Other comprehensive income net of tax:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
56 |
|
|
|
56 |
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28 |
|
|
|
28 |
|
|
Unrealized derivative gain on cash flow hedges
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
56 |
|
|
|
56 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,580 |
|
Issuance of 213,013 Common shares, net of forfeitures
|
|
|
|
|
|
|
(125 |
) |
|
|
(249 |
) |
|
|
1,325 |
|
|
|
|
|
|
|
951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2003
|
|
|
102 |
|
|
|
35,018 |
|
|
|
38,399 |
|
|
|
(2,304 |
) |
|
|
(671 |
) |
|
|
70,544 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
1,480 |
|
|
|
|
|
|
|
|
|
|
|
1,480 |
|
Other comprehensive (loss) income net of tax:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(89 |
) |
|
|
(89 |
) |
|
Unrealized derivative gain on cash flow hedges
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
45 |
|
|
|
45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,436 |
|
Issuance of 307,090 Common shares, net of forfeitures
|
|
|
|
|
|
|
113 |
|
|
|
|
|
|
|
1,650 |
|
|
|
|
|
|
|
1,763 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2004
|
|
$ |
102 |
|
|
$ |
35,131 |
|
|
$ |
39,879 |
|
|
$ |
(654 |
) |
|
$ |
(715 |
) |
|
$ |
73,743 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
30
Note 1.
Summary of Significant Accounting Policies
Basis of financial statement presentation
The consolidated financial statements include the accounts of
the Company and its wholly owned subsidiaries. All significant
inter-company transactions have been eliminated. The term
Company refers to L. B. Foster Company and its
subsidiaries, as the context requires.
Cash equivalents
The Company considers securities with maturities of three months
or less, when purchased, to be cash equivalents.
Inventories
Inventories are generally valued at the lower of the last-in,
first-out (LIFO) cost or market. Approximately 29% in 2004
and 30% in 2003, of the Companys inventory is valued at
average cost or market, whichever is lower. The reserve for
slow-moving inventory is reviewed and adjusted regularly, based
upon product knowledge, physical inventory observation, and the
age of the inventory.
Property, plant and equipment
Maintenance, repairs and minor renewals are charged to
operations as incurred. Major renewals and betterments which
substantially extend the useful life of the property are
capitalized at cost. Upon sale or other disposition of assets,
the costs and related accumulated depreciation and amortization
are removed from the accounts and the resulting gain or loss, if
any, is reflected in income.
Depreciation and amortization are provided on a straight-line
basis over the estimated useful lives of 30 to 40 years for
buildings and 3 to 10 years for machinery and equipment.
Leasehold improvements are amortized over 2 to 7 years
which represent the lives of the respective leases or the lives
of the improvements, whichever is shorter. The Company reviews
long-lived assets for impairment whenever events or changes in
circumstances indicate that the carrying amount of an asset may
not be recoverable.
Allowance for doubtful accounts
The allowance for doubtful accounts is recorded to reflect the
ultimate realization of the Companys accounts receivable
and includes assessment of the probability of collection and the
credit-worthiness of certain customers. Reserves for
uncollectible accounts are recorded as part of selling and
administrative expenses on the Consolidated Statements of
Operations. The Company records a monthly provision for accounts
receivable that are considered to be uncollectible. In order to
calculate the appropriate monthly provision, the Company reviews
its accounts receivable aging and calculates an allowance
through application of historic reserve factors to overdue
receivables. This calculation is supplemented by specific
account reviews performed by the Companys credit
department. As necessary, the application of the Companys
allowance rates to specific customers are reviewed and adjusted
to more accurately reflect the credit risk inherent within that
customer relationship.
Goodwill and other intangible assets
In 2001, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting Standards
No. 142, Goodwill and Other Intangible Assets
(SFAS 142). SFAS 142 established new accounting and
reporting requirements for goodwill and intangible assets,
including new measurement techniques for evaluating the
recoverability of such assets. Under SFAS 142, all goodwill
amortization ceased as of January 1, 2002. Goodwill
attributable to each of the Companys reporting units was
tested for impairment by comparing the fair value of each
reporting unit with its carrying value. As a result of the
adoption of SFAS 142, the Company recognized a total
pre-tax charge of $4,931,000, of which $3,664,000
31
related to the Rail products segment (primarily from the 1999
acquisition of CXT Incorporated), and $1,267,000 related to the
Construction products segment (from the 1997 acquisition of the
Precise Fabricating Corporation). The fair values of these
reporting units were determined using discounted cash flows
based on the projected financial information of the reporting
units. On an ongoing basis (absent any impairment indicators),
the Company performs its impairment tests during the fourth
quarter. The Company has performed its impairment testing in the
fourth quarter of 2004, 2003 and 2002 and determined that
remaining goodwill was not impaired.
Under SFAS 142, the impairment charge recognized at
adoption is reflected as a cumulative effect of a change in
accounting principle, effective January 1, 2002. Impairment
adjustments recognized on an ongoing basis are recognized as a
component of continuing operations.
The carrying amount of goodwill attributable to each segment,
after the non-cash charges for the adoption of SFAS 142 at
January 1, 2002, is detailed as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Rail | |
|
Construction | |
|
Tubular |
|
|
|
|
Products | |
|
Products | |
|
Products |
|
|
|
|
Segment | |
|
Segment | |
|
Segment |
|
Total | |
|
|
| |
|
| |
|
|
|
| |
|
|
In thousands | |
Balance as of December 31, 2001
|
|
$ |
3,664 |
|
|
$ |
1,467 |
|
|
$ |
|
|
|
$ |
5,131 |
|
Goodwill Impairment-January 1, 2002
|
|
|
(3,664 |
) |
|
|
(1,267 |
) |
|
|
|
|
|
|
(4,931 |
) |
Goodwill Acquired-Greulich Bridge
|
|
|
|
|
|
|
150 |
|
|
|
|
|
|
|
150 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2002
|
|
|
|
|
|
|
350 |
|
|
|
|
|
|
|
350 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill Acquired/ Impairment-2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2003
|
|
|
|
|
|
|
350 |
|
|
|
|
|
|
|
350 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill Acquired/ Impairment-2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance as of December 31, 2004
|
|
$ |
|
|
|
$ |
350 |
|
|
$ |
|
|
|
$ |
350 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As required by SFAS 142, the Company reassessed the useful
lives of its identifiable intangible assets and determined that
no changes were required. As the Company has no indefinite lived
intangible assets, all intangible assets will continue to be
amortized over their useful lives ranging from 5 to
10 years, with a total weighted average amortization period
of less than seven years. The components of the Companys
intangible assets are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004 | |
|
December 31, 2003 | |
|
|
| |
|
| |
|
|
Gross | |
|
|
|
Gross | |
|
|
|
|
Carrying | |
|
Accumulated | |
|
Carrying | |
|
Accumulated | |
|
|
Amount | |
|
Amortization | |
|
Amount | |
|
Amortization | |
|
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Licensing agreements
|
|
$ |
400 |
|
|
$ |
(216 |
) |
|
$ |
400 |
|
|
$ |
(151 |
) |
Non-compete agreements
|
|
|
350 |
|
|
|
(210 |
) |
|
|
350 |
|
|
|
(140 |
) |
Patents
|
|
|
200 |
|
|
|
(94 |
) |
|
|
200 |
|
|
|
(74 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
950 |
|
|
$ |
(520 |
) |
|
$ |
950 |
|
|
$ |
(365 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization expense for each year ended December 31, 2004,
2003 and 2002 was approximately $155,000. Future estimated
amortization expense is as follows:
For the year ended December 31,
|
|
|
|
|
2005
|
|
$ |
155 |
|
2006
|
|
|
155 |
|
2007
|
|
|
64 |
|
2008
|
|
|
19 |
|
Thereafter
|
|
|
37 |
|
32
Environmental remediation and compliance
Environmental remediation costs are accrued when the liability
is probable and costs are estimable. Environmental compliance
costs, which principally include the disposal of waste generated
by routine operations, are expensed as incurred. Capitalized
environmental costs are depreciated, when appropriate, over
their useful life.
Earnings per share
Basic earnings per share is calculated by dividing net income
(loss) by the weighted average of common shares outstanding
during the year. Diluted earnings per share is calculated by
using the weighted average of common shares outstanding adjusted
to include the potentially dilutive effect of outstanding stock
options utilizing the treasury stock method.
Revenue recognition
The Companys revenues are composed of product sales and
products and services provided under long-term contracts. The
Company recognizes revenue upon shipment of material from stock
inventory or upon billing of material shipped directly to the
customer from a Company vendor. Title passes to the customer
upon shipment. Revenue is reported net of freight for sales from
stock inventory and direct shipments. Freight recorded for the
years ended December 31, 2004, 2003 and 2002 amounted to
$11,565,000, $11,674,000 and $11,340,000, respectively. Revenues
from long-term contracts are generally recognized using the
percentage-of-completion method based upon the proportion of
actual costs incurred to estimated total costs. For certain
products, the percentage of completion is based upon the ratio
of actual direct labor costs to estimated total direct labor
costs.
As certain long-term contracts extend over one or more years,
revisions to estimates of costs and profits are reflected in the
accounting period in which the facts that require the revisions
become known. At the time a loss on a contract becomes known,
the entire amount of the estimated loss is recognized
immediately in the financial statements. The Company has
historically made reasonable accurate estimates of the extent of
progress towards completion, contract revenues, and contract
costs on its long-term contracts. However, due to uncertainties
inherent in the estimation process, actual results could differ
materially from those estimates.
Revenues from contract change orders and claims are recognized
when the settlement is probable and the amount can be reasonably
estimated. Contract costs include all direct material, labor,
subcontract costs and those indirect costs related to contract
performance. Costs in excess of billings, and billings in excess
of costs are classified as a current asset.
Fair value of financial instruments
The Companys financial instruments consist of accounts
receivable, accounts payable, short-term and long-term debt, and
interest rate agreements.
The carrying amounts of the Companys financial instruments
at December 31, 2004 and 2003 approximate fair value.
Use of estimates
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States
requires management to make estimates and assumptions that
affect the amounts reported in the financial statements and
accompanying notes. Actual results could differ from those
estimates.
Stock-based compensation
The Company has adopted the disclosure provisions of Statement
of Financial Accounting Standard No. 123, Accounting
for Stock-Based Compensation (SFAS 123) and applies
the intrinsic value method of Accounting Principles Board
Opinion No. 25, Accounting for Stock Issued to
Employees (APB 25) and
33
related interpretations in accounting for its stock option
plans. Accordingly, no compensation expense has been recognized.
The following table illustrates the effect on the Companys
income from continuing operations and earnings per share had
compensation expense for the Companys stock option plans
been applied using the method required by SFAS 123.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands, except per share | |
|
|
amounts | |
Net income (loss) from continuing operations, as reported
|
|
$ |
1,480 |
|
|
$ |
2,163 |
|
|
$ |
(5,029 |
) |
Deduct: Total stock-based employee compensation expense
determined under fair value method for all awards, net of
related tax effects
|
|
|
224 |
|
|
|
256 |
|
|
|
270 |
|
|
|
|
|
|
|
|
|
|
|
Pro forma income (loss) from continuing operations
|
|
$ |
1,256 |
|
|
$ |
1,907 |
|
|
$ |
(5,299 |
) |
|
|
|
|
|
|
|
|
|
|
Earnings (loss) per share from continuing operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic, as reported
|
|
$ |
0.15 |
|
|
$ |
0.23 |
|
|
$ |
(0.53 |
) |
|
Basic, pro forma
|
|
$ |
0.13 |
|
|
$ |
0.20 |
|
|
$ |
(0.56 |
) |
|
Diluted, as reported
|
|
$ |
0.14 |
|
|
$ |
0.22 |
|
|
$ |
(0.53 |
) |
|
Diluted, pro forma
|
|
$ |
0.12 |
|
|
$ |
0.20 |
|
|
$ |
(0.56 |
) |
Pro forma information regarding net income and earnings per
share for options granted has been determined as if the Company
had accounted for its employees stock options under the fair
value method of Statement No. 123. The fair value of stock
options used to compute pro forma net income and earnings per
share disclosures is the estimated present value at grant date
using the Black-Scholes option-pricing model with the following
weighted-average assumptions used for grants in 2004, 2003 and
2002, respectively: risk-free interest rates of 4.25%, 3.56% and
4.94%; dividend yield of 0.0% for all three years; volatility
factors of the expected market price of the Companys
Common stock of .28, .32 and .32; and a weighted-average
expected life of the option of ten years. The weighted average
fair value of the options granted at December 31, 2004,
2003, and 2002 was $3.91, $2.11 and $2.75, respectively.
Derivative financial instruments and hedging activities
The Company uses derivative financial instruments to manage
interest rate exposure on variable-rate debt, primarily by using
interest rate collars and variable interest rate swaps.
Effective September 26, 2002, in conjunction with the
Companys debt refinancing, the Company discontinued cash
flow hedge accounting treatment for its interest rate collars
and has applied mark-to-market accounting prospectively.
Adjustments in the fair value of these instruments are recorded
as Other (income) expense. The Company continued to
apply cash flow hedge accounting to the interest rate swap
through its expiration on December 31, 2004.
At contract inception, the Company designates its derivative
instruments as hedges. The Company recognizes all derivative
instruments on the balance sheet at fair value. At
December 31, 2004, the gross liabilities for derivative
instruments were classified in Other Long-Term
Liabilities. Fluctuations in the fair values of derivative
instruments designated as cash flow hedges are recorded in
accumulated other comprehensive income, and reclassified, as
adjustments to interest expense, as the underlying hedged items
affect earnings. To the extent that a change in interest rate
derivative does not perfectly offset the change in value of the
interest rate being hedged, the ineffective portion is
recognized in earnings immediately.
The Company is not subject to significant exposures to changes
in foreign currency exchange rates. The Company will, however,
manage its exposure to changes in foreign currency exchange
rates on firm sale and purchase commitments by entering into
foreign currency forward contracts. The Companys risk
management objective is to reduce its exposure to the effects of
changes in exchange rates on these transactions over the
duration of the transactions. During 2004, the Company entered
into commitments to sell Canadian funds based on the anticipated
receipt of Canadian funds from the sale of certain rail through
March 2006. During
34
the fourth quarter of 2004, circumstances indicated that the
timing of the anticipated receipt of Canadian funds was not
expected to coincide with the sale commitments and the Company
recorded a $202,000 loss to record these commitments at market.
Reclassification
Certain items previously reported in specific financial
statement captions have been reclassified to conform to the 2004
presentation. The reclassifications did not affect the net
income or cash flows of the Company.
New accounting pronouncements
In December 2004, the Financial Accounting Standards Board
(FASB) issued FASB Statement No. 123(R),
Share-Based Payment. Statement 123(R) replaces
FASB Statement No. 123, Accounting for Stock Based
Compensation, supersedes APB 25, Accounting for
Stock Issued to Employees, and amends FASB Statement
No. 95, Statement of Cash Flows. Generally, the
approach in Statement 123(R) is similar to the approach
described in Statement 123. However, Statement 123(R)
requires all share-based payments to employees, including grants
of employee stock options, to be recognized in the financial
statements based on their fair values (i.e. pro forma disclosure
is no longer an alternative to financial statement recognition).
Statement 123(R) is effective for public companies at the
beginning of the first interim or annual period beginning after
June 15, 2005. Public companies must provide the
disclosures required by SEC Staff Accounting
Bulletin No. 74 (Topic 11-M), Disclosure of the
Impact that Recently Issued Accounting Standards Will Have on
Financial Statements of a Registrant When Adopted in a Future
Period, in any financial statements filed with the SEC
after December 16, 2004. The Company will begin recording
compensation expense utilizing modified prospective application
in its 2005 first quarter financial statements. Based on
unvested awards at December 31, 2004, the Company projects
2005 compensation expense will be approximately
$154,000 net of tax.
In October 2004, the Tax Deduction on Qualified Production
Activities Provided by the American Jobs Creation Act of 2004
(the Act) was signed into law. This Act includes a tax deduction
of up to 9 percent (when fully phased-in) of the lesser of
(a) qualified production activities income, as
defined in the Act, or (b) taxable income (after the
deduction for the utilization of any net operating loss
carryforwards). This tax deduction is limited to 50 percent
of W-2 wages paid by the taxpayer. As a result of the Act, an
issue arose as to whether that deduction should be accounted for
as a special deduction or a tax rate reduction under Statement
of Financial Accounting Standards No. 109, Accounting
for Income Taxes (SFAS 109).
In December 2004, the FASB issued FSP 109-1, Application
of FASB Statement No. 109, Accounting for Income Taxes, to
the Tax Deduction on Qualified Production Activities Provided by
the American Jobs Creation Act of 2004 (FSP 109-1). In FSP
109-1, the FASB stated that the qualified production activities
deductions characteristics are similar to special
deductions illustrated in SFAS 109 because the qualified
production activities deduction is contingent upon the future
performance of specific activities, including level of wages.
Accordingly, the FASB staff believes that the deduction should
be accounted for as a special deduction in accordance with
SFAS 109. The FASB staff also observes that the special
deduction should be considered by an enterprise in
(a) measuring deferred taxes when graduated tax rates are a
significant factor and (b) assessing whether a valuation
allowance is necessary. The Company is currently assessing the
impact this special deduction will have on its 2005 deferred
taxes.
35
Note 2.
Accounts Receivable
Accounts Receivable at December 31, 2004 and 2003 are
summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Trade
|
|
$ |
40,778 |
|
|
$ |
35,495 |
|
Allowance for doubtful accounts
|
|
|
(1,019 |
) |
|
|
(827 |
) |
Other
|
|
|
170 |
|
|
|
105 |
|
|
|
|
|
|
|
|
|
|
$ |
39,929 |
|
|
$ |
34,773 |
|
|
|
|
|
|
|
|
Bad debt expense was $294,000, $233,000 and $256,000 in 2004,
2003 and 2002, respectively.
The Companys customers are principally in the Rail,
Construction and Tubular segments of the economy. As of
December 31, 2004 and 2003, trade receivables, net of
allowance for doubtful accounts, from customers in these markets
were as follows:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Rail
|
|
$ |
16,343 |
|
|
$ |
11,887 |
|
Construction
|
|
|
21,794 |
|
|
|
21,714 |
|
Tubular
|
|
|
1,832 |
|
|
|
1,261 |
|
|
|
|
|
|
|
|
|
|
$ |
39,969 |
|
|
$ |
34,862 |
|
|
|
|
|
|
|
|
Credit is extended on an evaluation of the customers
financial condition and generally collateral is not required.
Note 3.
Inventories
Inventories at December 31, 2004 and 2003 are summarized as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Finished goods
|
|
$ |
27,929 |
|
|
$ |
21,003 |
|
Work-in-process
|
|
|
8,452 |
|
|
|
7,379 |
|
Raw materials
|
|
|
11,751 |
|
|
|
11,133 |
|
|
|
|
|
|
|
|
Total inventories at current costs
|
|
|
48,132 |
|
|
|
39,515 |
|
|
|
|
|
|
|
|
Less:
|
|
|
|
|
|
|
|
|
|
Current cost over LIFO stated values
|
|
|
(4,702 |
) |
|
|
(1,234 |
) |
|
Inventory valuation reserve
|
|
|
(1,416 |
) |
|
|
(1,387 |
) |
|
|
|
|
|
|
|
|
|
$ |
42,014 |
|
|
$ |
36,894 |
|
|
|
|
|
|
|
|
At December 31, 2004 and 2003, the LIFO carrying value of
inventories for book purposes exceeded the LIFO value for tax
purposes by approximately $12,390,000 and $6,812,000,
respectively. During 2004, liquidation of LIFO layers carried at
costs that were lower than current purchases resulted in a
decrease to cost of goods sold of $398,000. During 2003 and
2002, inventory quantities were reduced resulting in a
liquidation of certain LIFO inventory layers carried at costs
which were higher than the costs of current purchases. The
effect of these reductions in 2003 and 2002 was to increase cost
of goods sold by $379,000 and $714,000, respectively.
36
Note 4.
Property Held for Resale
In August 2003, the Company reached an agreement to sell,
modify, and install the Companys former Newport, KY pipe
coating machinery and equipment and reclassified these assets as
held for resale. During the first quarter of 2004,
the Company recognized a $493,000 gain on net proceeds of
$939,000 from the sale of these assets.
Note 5.
Discontinued Operations
In February 2003, substantially all of the assets of the Rail
segments rail signaling and communication device business
were sold for $300,000. The operations of the rail signaling and
communication device business qualified as a component of
an entity under Statement of Financial Accounting
Standards No. 144, Accounting for the Impairment or
Disposal of Long-Lived Assets and thus, the operations
were classified as discontinued and prior periods were restated.
During the third quarter of 2003, the Company recognized a
$1,594,000 income tax benefit from the release of a valuation
allowance against foreign net operating losses that were
utilized as a result of the dissolution of this subsidiary.
Net sales and results from discontinued operations were as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
2003 | |
|
2002 | |
|
|
|
|
| |
|
| |
|
|
In thousands | |
Net sales
|
|
$ |
|
|
|
$ |
1 |
|
|
$ |
105 |
|
|
|
|
|
|
|
|
|
|
|
Pretax operating loss
|
|
$ |
|
|
|
$ |
(443 |
) |
|
$ |
(1,345 |
) |
Pretax provision for the disposal of assets
|
|
|
|
|
|
|
|
|
|
|
(660 |
) |
Pretax loss on disposal
|
|
|
|
|
|
|
(70 |
) |
|
|
|
|
Income tax benefit
|
|
|
|
|
|
|
1,790 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from discontinued operations
|
|
$ |
|
|
|
$ |
1,277 |
|
|
$ |
(2,005 |
) |
|
|
|
|
|
|
|
|
|
|
Note 6.
Property, Plant and Equipment
Property, plant and equipment at December 31, 2004 and 2003
consists of the following:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Land
|
|
$ |
7,182 |
|
|
$ |
6,531 |
|
Improvements to land and leaseholds
|
|
|
7,455 |
|
|
|
7,470 |
|
Buildings
|
|
|
7,765 |
|
|
|
7,582 |
|
Machinery and equipment, including equipment under capitalized
leases
|
|
|
47,824 |
|
|
|
48,947 |
|
Construction in progress
|
|
|
241 |
|
|
|
284 |
|
|
|
|
|
|
|
|
|
|
|
70,467 |
|
|
|
70,814 |
|
|
|
|
|
|
|
|
Less accumulated depreciation and amortization, including
accumulated amortization of capitalized leases
|
|
|
40,089 |
|
|
|
37,679 |
|
|
|
|
|
|
|
|
|
|
$ |
30,378 |
|
|
$ |
33,135 |
|
|
|
|
|
|
|
|
Depreciation expense for the years ended December 31, 2004,
2003 and 2002 amounted to $5,121,000, $5,054,000 and $5,696,000,
respectively.
37
Note 7.
Other Assets and Investments
The Company holds investments in the stock of the Dakota,
Minnesota & Eastern Railroad Corporation (DM&E),
which is recorded at its historical cost at December 31,
2004 and 2003 of $8,993,000. This investment is comprised of
$193,000 of DM&E Common stock, $1,500,000 of DM&E
Series B Preferred Stock and Common stock warrants,
$6,000,000 in DM&E Series C Preferred Stock and Common
stock warrants, $800,000 in DM&E Series C1 Preferred
Stock and Common stock warrants, and $500,000 in DM&E
Series D Preferred Stock and Common stock warrants. The
Company accrued dividend income on these issuances of $990,000,
$990,000 and $1,114,000 in 2004, 2003 and 2002, respectively.
The Company had a receivable for accrued dividend income on
these issuances of $5,704,000 and $4,715,000 in 2004 and 2003,
respectively. The Company owns approximately 13.6% of the
DM&E. During 2004, 2003 and 2002, the Company sold rail
products to the DM&E in the amount of $12,188,000,
$1,341,000 and $406,000, respectively.
In December 1998, in conjunction with the issuance of
Series C Preferred Stock and warrants, the DM&E ceased
paying dividends on the Series B shares. The terms of the
Series B Preferred Stock state in the event that regular
dividends are not paid timely, dividends accrue at an
accelerated rate until those dividends are paid. In addition,
penalty interest accrues and compounds annually until such
dividends are paid. Subsequent issuances of Series C, C-1,
and D Preferred Stock have all assumed distribution priority
over the previous series, with series D not redeemable
until 2008. As subsequent preferred series were issued, the
Company, based on its own valuation estimate, stopped recording
the full amount due on all preferred series given the delay in
anticipated realization of the asset and the priority of
redemption of the various issuances. At December 31, 2004
and 2003, the unrecorded dividends were approximately $3,782,000
and $2,610,000, respectively. The Company will only recognize
this income upon redemption of the respective issuances or
payment of the dividends.
Although the market value of the investments in DM&E stock
are not readily determinable, management believes the fair value
of this investment exceeds its carrying amount.
In 2002, the Company recognized an impairment loss of $6,943,000
on its investment in and advances to a specialty trackwork
supplier. In the third quarter of 2003, the Company exchanged
its ownership interest and advances to this supplier for a
$5,500,000 promissory note from the suppliers owner, with
principal and accrued interest to be repaid beginning in January
2008. The value of this note and the accrued interest was fully
reserved and no gain or loss was recorded on this transaction.
In 2004, it was determined that the note was not collectible and
the note and related reserve were removed from the
Companys accounts. The Companys proportionate share
of the unaudited financial results for this investment was
immaterial for the years ended December 31, 2004, 2003 and
2002.
Note 8.
Borrowings
On September 26, 2002, the Company entered into a credit
agreement with a syndicate of three banks led by PNC Bank, N.A.
The agreement provides for a revolving credit facility of up to
$60,000,000 in borrowings to support the Companys working
capital and other liquidity requirements. In January 2005, the
agreement was amended to extend the maturity date from September
2005 to April 2006. The revolving credit facility is secured by
substantially all of the inventory and trade receivables owned
by the Company. Availability under the agreement is limited by
the amount of eligible inventory and accounts receivable,
applied against certain advance rates. Borrowings under the
credit facility bear interest at either the base rate or the
LIBOR rate plus an applicable spread based on the fixed charge
coverage ratio. The base rate is equal to the higher of
(a) PNC Banks base commercial lending rate or
(b) the Federal Funds Rate plus .50%. The base rate spread
ranges from 0 to .50%, and the LIBOR spread ranges from 1.75% to
2.50%. Base-rate loans are structured as revolving borrowings,
whereby the Companys lockbox receipts are immediately
applied against any outstanding borrowings. The Company
classifies base-rate borrowings as short-term obligations, in
accordance with
38
current accounting requirements. At December 31, 2004,
$112,000 in base-rate loans were outstanding. At
December 31, 2003, no base-rate loans were outstanding.
The agreement includes financial covenants requiring a minimum
net worth, a minimum level for the fixed charge coverage ratio
and a maximum level for the consolidated capital expenditures.
The agreement also restricts investments, indebtedness, and sale
of certain assets. As of December 31, 2004 and 2003, the
Company was in compliance with all the agreements
covenants.
At December 31, 2004, 2003 and 2002, the weighted average
interest rate on short-term borrowings was 3.95%, 2.92% and
3.84%, respectively. At December 31, 2004 the Company had
borrowed $14,000,000 under the agreement, which was classified
as long-term (See Note 9). Under the agreement, the Company
had approximately $29,618,000 in unused borrowing commitment at
December 31, 2004.
Note 9.
Long-Term Debt and Related Matters
Long-term debt at December 31, 2004 and 2003 consists of
the following:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Revolving credit agreement with weighted average interest rate
of 3.95% at December 31, 2004 and 2.92% at
December 31, 2003, expiring April 8, 2006
|
|
$ |
14,000 |
|
|
$ |
17,000 |
|
Lease obligations payable in installments through 2012 with a
weighted average interest rate of 6.54% at December 31,
2004 and 6.56% at December 31, 2003
|
|
|
1,085 |
|
|
|
1,615 |
|
Massachusetts Industrial Revenue Bond with an interest rate of
2.08% at December 31, 2004 and 1.20% at December 31,
2003, payable March 1, 2013
|
|
|
2,045 |
|
|
|
2,045 |
|
Pennsylvania Economic Development Financing Authority Tax Exempt
Pooled Bond payable in installments from 2005 through 2021 with
an interest rate of 2.08% at December 31, 2004 and 1.20% at
December 31, 2003
|
|
|
400 |
|
|
|
400 |
|
Pennsylvania Department of Community and Economic Development
Machinery and Equipment Loan Fund Payable in
installments through 2009 with a fixed interest rate of 3.75%
|
|
|
342 |
|
|
|
409 |
|
|
|
|
|
|
|
|
|
|
|
17,872 |
|
|
|
21,469 |
|
Less current maturities
|
|
|
477 |
|
|
|
611 |
|
|
|
|
|
|
|
|
|
|
$ |
17,395 |
|
|
$ |
20,858 |
|
|
|
|
|
|
|
|
The $14,000,000 LIBOR rate revolving credit borrowings included
in long-term debt were obtained under the revolving loan
agreement discussed in Note 8 and are subject to the same
terms and conditions. The borrowings are classified as long-term
because the Company does not anticipate reducing the borrowings
below $14,000,000 during 2005.
The Massachusetts Industrial Revenue Bond is secured by a
$2,085,000 standby letter of credit.
The Pennsylvania Economic Development Financing Authority
Tax-Exempt Pooled Bond is secured by a $410,000 standby letter
of credit.
The Company uses interest rate collars to manage interest rate
exposure on variable rate debt. The Company has a LIBOR-based
interest rate collar agreement, which became effective in March
2001 and expires in March 2006, with a notional value of
$15,000,000, a maximum annual interest rate of 5.60% and a
minimum annual interest rate of 5.00%. The counter-party to the
collar agreement had the option, on March 6, 2005, to
convert the $15,000,000 collar to a one-year, fixed-rate
instrument with interest payable at
39
an annual rate of 5.49%. The counter-party has exercised this
option in 2005. The Company also had a LIBOR-based interest rate
collar agreement, which became effective in April 2001 and would
have expired in April 2006, with a notional value of
$10,000,000, a maximum annual interest rate of 5.14%, and a
minimum annual interest rate of 4.97%. The counter-party to the
collar agreement had the option, on April 18, 2004, to
convert the $10,000,000 collar to a two-year fixed-rate
instrument with interest payable at an annual rate of 5.48%. In
April 2004, prior to the counter-party option, the Company
terminated this interest rate collar agreement by purchasing it
for its fair value of $707,000. Other income (loss) for 2004,
2003 and 2002 includes $579,000, $540,000 and ($2,232,000),
respectively related to the mark-to-market accounting for these
derivative instruments. The execution of the Companys
current credit agreement, as discussed in Note 8,
discontinued the hedging relationship of the Companys
interest rate collars with the underlying debt instrument.
Although these derivatives are not deemed to be effective hedges
of the credit facility, in accordance with the provisions of
SFAS 133, the Company has retained these instruments as
protection against interest rate risk associated with the credit
agreement and the Company will continue to record the
mark-to-market adjustments on the interest rate collar, through
2006, in its consolidated income statement.
The maturities of long-term debt for each of the succeeding five
years subsequent to December 31, 2004 are as follows:
2005-$477,000; 2006-$14,448,000; 2007-$180,000; 2008-$180,000;
2009 and after-$2,587,000.
Note 10.
Stockholders Equity
At December 31, 2004 and 2003, the Company had authorized
shares of 20,000,000 in Common stock and 5,000,000 in Preferred
stock. No Preferred stock has been issued. The Common stock has
a par value of $.01 per share. No par value has been
assigned to the Preferred stock.
The Companys Board of Directors has authorized the
purchase of up to 1,500,000 shares of its Common stock at
prevailing market prices. As of December 31, 2004, the
Company had repurchased 973,398 shares at a total cost of
approximately $5,016,800. No purchases were made in 2004 or
2003. The timing and extent of future purchases will depend on
market conditions and options available to the Company for
alternative uses of its resources.
No cash dividends on Common stock were paid in 2004, 2003 or
2002.
Note 11.
Accumulated Other Comprehensive Loss
The components of accumulated other comprehensive loss, net of
tax, for the years ended December 31, 2004 and 2003, are as
follows:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Unrealized derivative losses on cash flow hedges
|
|
$ |
|
|
|
$ |
(45 |
) |
Minimum pension liability adjustment
|
|
|
(715 |
) |
|
|
(626 |
) |
|
|
|
|
|
|
|
|
|
$ |
(715 |
) |
|
$ |
(671 |
) |
|
|
|
|
|
|
|
Note 12.
Stock Options
Through December 31, 2004, the Company had two stock option
plans in effect under which future grants could be issued: The
1985 Long-Term Incentive Plan (1985 Plan) and the 1998 Long-Term
Incentive Plan for Officers and Directors (1998 Plan). The 1985
Plan expired on January 1, 2005. Although no further awards
may be made under the 1985 Plan, prior awards are not affected
by the termination of the Plan.
40
The 1985 Plan, as amended and restated in March 1994, provided
for the award of options to key employees and directors to
purchase up to 1,500,000 shares of Common stock at no less
than 100% of fair market value on the date of the grant. The
1985 Plan provided for the granting of nonqualified
options and incentive stock options with a
duration of not more than ten years from the date of grant. The
Plan also provided that, unless otherwise set forth in the
option agreement, options are exercisable in installments of up
to 25% annually beginning one year from date of grant. Stock
offered under the Plan was authorized from unissued Common stock
or previously issued shares which have been reacquired by the
Company and held as Treasury shares.
The 1998 Plan amended and restated in May 2001, provides for the
award of options to key employees and directors to purchase up
to 900,000 shares of Common stock at no less than 100% of
fair market value on the date of the grant. The 1998 Plan
provides for the granting of nonqualified options
and incentive stock options with a duration of not
more than ten years from the date of grant. The Plan also
provides that, unless otherwise set forth in the option
agreement, options are exercisable in installments of up to 25%
annually beginning one year from date of grant. An outside
director is automatically awarded fully vested, nonqualified
stock options to acquire 5,000 shares of the Companys
Common stock on each date the outside director is elected at an
annual shareholders meeting to serve as a director. Stock
to be offered under the Plan may be authorized from unissued
Common stock or previously issued shares which have been
reacquired by the Company and held as Treasury shares.
At December 31, 2004, 2003 and 2002, Common stock options
outstanding under the Plans had option prices ranging from $2.75
to $9.30, with a weighted average price of $4.67, $4.35 and
$4.27 per share, respectively.
The weighted average remaining contractual life of the stock
options outstanding for the three years ended December 31,
2004 are: 2004-5.9 years; 2003-6.2 years; and
2002-6.4 years.
Options exercised during 2004, 2003 and 2002 totaled 297,090,
201,160 and 55,500 shares, respectively. The weighted
average exercise price per share of the options in 2004, 2003
and 2002 was $4.18, $3.66 and $3.45, respectively.
Certain information for the three years ended December 31,
2004 relative to employee stock options is summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Number of shares under Incentive Plan:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at beginning of year
|
|
|
1,360,715 |
|
|
|
1,535,500 |
|
|
|
1,402,750 |
|
|
Granted
|
|
|
78,800 |
|
|
|
45,000 |
|
|
|
251,500 |
|
|
Canceled
|
|
|
(7,750 |
) |
|
|
(18,625 |
) |
|
|
(63,250 |
) |
|
Exercised
|
|
|
(297,090 |
) |
|
|
(201,160 |
) |
|
|
(55,500 |
) |
|
|
|
|
|
|
|
|
|
|
Outstanding at end of year
|
|
|
1,134,675 |
|
|
|
1,360,715 |
|
|
|
1,535,500 |
|
|
|
|
|
|
|
|
|
|
|
Exercisable at end of year
|
|
|
897,625 |
|
|
|
1,026,715 |
|
|
|
1,040,500 |
|
|
|
|
|
|
|
|
|
|
|
Number of shares available for future grant:
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning of year
|
|
|
156,175 |
|
|
|
182,550 |
|
|
|
370,800 |
|
|
|
|
|
|
|
|
|
|
|
End of year
|
|
|
85,125 |
|
|
|
156,175 |
|
|
|
182,550 |
|
|
|
|
|
|
|
|
|
|
|
41
Note 13.
Earnings (Loss) Per Common Share
The following table sets forth the computation of basic and
diluted earnings (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands, except per share | |
|
|
amounts | |
Numerator for basic and diluted earnings per common share-net
income (loss) available to common stockholders:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
$ |
1,480 |
|
|
$ |
2,163 |
|
|
$ |
(5,029 |
) |
|
|
Income (loss) from discontinued operations
|
|
|
|
|
|
|
1,277 |
|
|
|
(2,005 |
) |
|
|
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(4,390 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
1,480 |
|
|
$ |
3,440 |
|
|
$ |
(11,424 |
) |
|
|
|
|
|
|
|
|
|
|
Denominator:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares
|
|
|
9,952 |
|
|
|
9,588 |
|
|
|
9,494 |
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic earnings per common share
|
|
|
9,952 |
|
|
|
9,588 |
|
|
|
9,494 |
|
Effect of dilutive securities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contingent issuable shares
|
|
|
|
|
|
|
1 |
|
|
|
13 |
|
|
Employee stock options
|
|
|
316 |
|
|
|
159 |
|
|
|
140 |
|
|
|
|
|
|
|
|
|
|
|
Dilutive potential common shares
|
|
|
316 |
|
|
|
160 |
|
|
|
153 |
|
Denominator for diluted earnings per common share-adjusted
weighted average shares and assumed conversions
|
|
|
10,268 |
|
|
|
9,748 |
|
|
|
9,647 |
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
$ |
0.15 |
|
|
$ |
0.23 |
|
|
$ |
(0.53 |
) |
|
Discontinued operations
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) per common share
|
|
$ |
0.15 |
|
|
$ |
0.36 |
|
|
$ |
(1.20 |
) |
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
$ |
0.14 |
|
|
$ |
0.22 |
|
|
$ |
(0.53 |
) |
|
Discontinued operations
|
|
|
|
|
|
|
0.13 |
|
|
|
(0.21 |
) |
|
Cumulative effect of change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per common share
|
|
$ |
0.14 |
|
|
$ |
0.35 |
|
|
$ |
(1.20 |
) |
|
|
|
|
|
|
|
|
|
|
In 2002, the Company did not include dilutive securities in the
calculation of weighted average common shares because of their
anti-dilutive effect due to the net loss incurred.
Weighted average shares issuable upon the exercise of stock
options which were antidilutive and were not included in the
calculation were 1,000, 324,000 and 352,000 in 2004, 2003 and
2002, respectively.
42
Note 14.
Income Taxes
At December 31, 2004 and 2003, the tax benefit of net
operating loss carryforwards available for federal and state
income tax purposes was approximately $6,005,000 and $2,599,000,
respectively. During 2004, the valuation allowance related to
these net operating loss carryforwards was adjusted from
$1,497,000 to $2,564,000. The valuation allowance was increased
to reflect the uncertainty regarding the Companys ability
to utilize certain state net operating loss carryforwards prior
to their expiration. While certain state net operating losses
begin to expire in 2005, the majority of these net operating
loss carryforwards begin to expire in the year 2014 and later.
In 2003, the Company realized a capital loss on the disposal of
its investment in a trackwork supplier. Due to the uncertainty
of the Companys ability to generate capital gains to
utilize this loss prior to expiration in 2008, the Company
maintains a full valuation allowance related to this asset in
the amount of $939,000. The valuation allowance in 2003 related
to the capital loss was $960,000. It was adjusted to $939,000 to
compensate for return to provision adjustments and state
effective tax rate changes. In 2004, the Company recorded a
valuation allowance of $114,000 to fully reserve the deferred
tax asset related to state tax incentives that may not be
realized prior to their expiration. The change in the net
deferred tax asset reflects the change in the minimum pension
liability and the change in derivative instruments, which are
recorded, net of tax, in accumulated other comprehensive loss.
For the year ended December 31, 2004, the Company
recognized a deferred tax benefit of $441,000 related to a
deduction that the Company will receive related to the exercise
of non-qualified stock options during the year. The Company
recorded this benefit as an increase to additional
paid-in-capital. Significant components of the Companys
deferred tax liabilities and assets as of December 31, 2004
and 2003 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Deferred tax liabilities:
|
|
|
|
|
|
|
|
|
|
Depreciation
|
|
$ |
2,898 |
|
|
$ |
3,653 |
|
|
Inventories
|
|
|
3,942 |
|
|
|
1,749 |
|
|
|
|
|
|
|
|
Total deferred tax liabilities
|
|
|
6,840 |
|
|
|
5,402 |
|
|
|
|
|
|
|
|
Deferred tax assets:
|
|
|
|
|
|
|
|
|
|
Accounts receivable
|
|
|
399 |
|
|
|
320 |
|
|
Charitable contribution carryforwards
|
|
|
178 |
|
|
|
158 |
|
|
Net operating loss carryforwards
|
|
|
6,005 |
|
|
|
2,599 |
|
|
Minimum pension liability
|
|
|
446 |
|
|
|
491 |
|
|
Derivative instruments
|
|
|
|
|
|
|
29 |
|
|
Loss on investment
|
|
|
939 |
|
|
|
984 |
|
|
Writedown of advances
|
|
|
|
|
|
|
1,824 |
|
|
Goodwill
|
|
|
431 |
|
|
|
485 |
|
|
Other-net
|
|
|
385 |
|
|
|
1,075 |
|
|
|
|
|
|
|
|
|
Total deferred tax assets
|
|
|
8,783 |
|
|
|
7,965 |
|
|
Valuation allowance for deferred tax assets
|
|
|
3,617 |
|
|
|
2,457 |
|
|
|
|
|
|
|
|
|
Deferred tax assets
|
|
|
5,166 |
|
|
|
5,508 |
|
|
|
|
|
|
|
|
Net deferred tax (liability) asset
|
|
$ |
(1,674 |
) |
|
$ |
106 |
|
|
|
|
|
|
|
|
43
Significant components of the provision for income taxes are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
Current:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
$ |
|
|
|
$ |
1,511 |
|
|
$ |
615 |
|
|
State
|
|
|
|
|
|
|
16 |
|
|
|
64 |
|
|
|
|
|
|
|
|
|
|
|
Total current
|
|
|
|
|
|
|
1,527 |
|
|
|
679 |
|
|
|
|
|
|
|
|
|
|
|
Deferred:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
|
643 |
|
|
|
104 |
|
|
|
(2,904 |
) |
|
State
|
|
|
281 |
|
|
|
67 |
|
|
|
(386 |
) |
|
|
|
|
|
|
|
|
|
|
Total deferred
|
|
|
924 |
|
|
|
171 |
|
|
|
(3,290 |
) |
|
|
|
|
|
|
|
|
|
|
Total income tax expense (benefit)
|
|
$ |
924 |
|
|
$ |
1,698 |
|
|
$ |
(2,611 |
) |
|
|
|
|
|
|
|
|
|
|
The reconciliation of income tax computed at statutory rates to
income tax expense (benefit) is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Statutory rate
|
|
|
34.0 |
% |
|
|
34.0 |
% |
|
|
(34.0 |
)% |
State income tax
|
|
|
11.7 |
|
|
|
2.1 |
|
|
|
(2.6 |
) |
Nondeductible expenses
|
|
|
(8.0 |
) |
|
|
2.8 |
|
|
|
(1.9 |
) |
Other
|
|
|
0.7 |
|
|
|
5.1 |
|
|
|
4.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
38.4 |
% |
|
|
44.0 |
% |
|
|
(34.2 |
)% |
|
|
|
|
|
|
|
|
|
|
Note 15.
Rental and Lease Information
The Company has capital and operating leases for certain plant
facilities, office facilities, and equipment. Rental expense for
the years ended December 31, 2004, 2003, and 2002 amounted
to $3,806,000, $3,783,000 and $4,008,000, respectively.
Generally, land and building leases include escalation clauses.
The following is a schedule, by year, of the future minimum
payments under capital and operating leases, together with the
present value of the net minimum payments as of
December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
Capital | |
|
Operating | |
|
|
Leases | |
|
Leases | |
|
|
| |
|
| |
|
|
In thousands | |
Year ending December 31,
|
|
|
|
|
|
|
|
|
|
2005
|
|
$ |
443 |
|
|
$ |
2,092 |
|
|
2006
|
|
|
389 |
|
|
|
1,815 |
|
|
2007
|
|
|
106 |
|
|
|
523 |
|
|
2008
|
|
|
97 |
|
|
|
143 |
|
|
2009 and thereafter
|
|
|
221 |
|
|
|
537 |
|
|
|
|
|
|
|
|
Total minimum lease payments
|
|
|
1,256 |
|
|
$ |
5,110 |
|
|
|
|
|
|
|
|
Less amount representing interest
|
|
|
171 |
|
|
|
|
|
|
|
|
|
|
|
|
Total present value of minimum payments
|
|
|
1,085 |
|
|
|
|
|
Less current portion of such obligations
|
|
|
383 |
|
|
|
|
|
|
|
|
|
|
|
|
Long-term obligations with interest rates ranging from 5.19% to
11.42%
|
|
$ |
702 |
|
|
|
|
|
|
|
|
|
|
|
|
44
Assets recorded under capital leases are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Machinery and equipment at cost
|
|
$ |
1,236 |
|
|
$ |
2,686 |
|
Buildings
|
|
|
399 |
|
|
|
399 |
|
Land
|
|
|
219 |
|
|
|
219 |
|
|
|
|
|
|
|
|
|
|
|
1,854 |
|
|
|
3,304 |
|
Less accumulated amortization
|
|
|
377 |
|
|
|
997 |
|
|
|
|
|
|
|
|
|
Net property, plant and equipment
|
|
|
1,477 |
|
|
|
2,307 |
|
|
|
|
|
|
|
|
|
Net prepaid expenses
|
|
|
|
|
|
|
68 |
|
|
|
|
|
|
|
|
Net capital lease assets
|
|
$ |
1,477 |
|
|
$ |
2,375 |
|
|
|
|
|
|
|
|
Note 16.
Retirement Plans
Substantially all of the Companys hourly paid employees
are covered by one of the Companys noncontributory,
defined benefit plans and a defined contribution plan.
Substantially all of the Companys salaried employees are
covered by a defined contribution plan established by the
Company.
The following tables present a reconciliation of the changes in
the benefit obligation, the fair market value of the assets and
the funded status of the plans, with the accrued pension cost in
other non-current liabilities in the Companys balance
sheets:
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
In thousands | |
Changes in benefit obligation:
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year
|
|
$ |
3,309 |
|
|
$ |
2,955 |
|
Service cost
|
|
|
56 |
|
|
|
59 |
|
Interest cost
|
|
|
203 |
|
|
|
196 |
|
Actuarial losses
|
|
|
126 |
|
|
|
216 |
|
Benefits paid
|
|
|
(121 |
) |
|
|
(117 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
$ |
3,573 |
|
|
$ |
3,309 |
|
|
|
|
|
|
|
|
Change to plan assets:
|
|
|
|
|
|
|
|
|
Fair value of assets at beginning of year
|
|
$ |
2,157 |
|
|
$ |
1,640 |
|
Actual gain on plan assets
|
|
|
206 |
|
|
|
288 |
|
Employer contribution
|
|
|
360 |
|
|
|
346 |
|
Benefits paid
|
|
|
(121 |
) |
|
|
(117 |
) |
|
|
|
|
|
|
|
Fair value of assets at end of year
|
|
$ |
2,602 |
|
|
$ |
2,157 |
|
|
|
|
|
|
|
|
Funded status
|
|
$ |
(971 |
) |
|
$ |
(1,152 |
) |
Unrecognized actuarial loss
|
|
|
1,186 |
|
|
|
1,152 |
|
Unrecognized net transition asset
|
|
|
(26 |
) |
|
|
(35 |
) |
Unrecognized prior service cost
|
|
|
36 |
|
|
|
44 |
|
|
|
|
|
|
|
|
Accrued benefit cost
|
|
$ |
225 |
|
|
$ |
9 |
|
|
|
|
|
|
|
|
Amounts recognized in the statement of financial position
consist of:
|
|
|
|
|
|
|
|
|
Accrued benefit liability
|
|
$ |
(971 |
) |
|
$ |
(1,152 |
) |
Intangible asset
|
|
|
36 |
|
|
|
44 |
|
Accumulated other comprehensive loss
|
|
|
1,160 |
|
|
|
1,117 |
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
225 |
|
|
$ |
9 |
|
|
|
|
|
|
|
|
45
The Companys funding policy for defined benefit plans is
to contribute the minimum required by the Employee Retirement
Income Security Act of 1974. Net periodic pension costs for the
three years ended December 31, 2004 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
Components of net periodic benefit cost:
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$ |
56 |
|
|
$ |
59 |
|
|
$ |
54 |
|
Interest cost
|
|
|
203 |
|
|
|
196 |
|
|
|
183 |
|
Actual (gain)/loss on plan assets
|
|
|
(206 |
) |
|
|
(288 |
) |
|
|
380 |
|
Amortization of prior service cost
|
|
|
9 |
|
|
|
8 |
|
|
|
(9 |
) |
Recognized net actuarial gain/(loss)
|
|
|
81 |
|
|
|
206 |
|
|
|
(519 |
) |
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$ |
143 |
|
|
$ |
181 |
|
|
$ |
89 |
|
|
|
|
|
|
|
|
|
|
|
Assumptions used to measure the projected benefit obligation and
develop net periodic pension costs for the three years ended
December 31, 2004 were:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Assumed discount rate
|
|
|
6.00 |
% |
|
|
6.25 |
% |
|
|
6.75 |
% |
Expected rate of return on plan assets
|
|
|
7.75 |
% |
|
|
7.75 |
% |
|
|
7.75 |
% |
The expected long-term rate of return is based on numerous
factors including the target asset allocation for plan assets,
historical rate of return, long-term inflation assumptions, and
current and projected market conditions.
Amounts applicable to the Companys pension plans with
accumulated benefit obligations in excess of plan assets are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
Projected benefit obligation
|
|
$ |
3,573 |
|
|
$ |
3,309 |
|
|
$ |
2,955 |
|
Accumulated benefit obligation
|
|
|
3,573 |
|
|
|
3,309 |
|
|
|
2,955 |
|
Fair value of plan assets
|
|
|
2,602 |
|
|
|
2,157 |
|
|
|
1,640 |
|
The assets of the hourly plans consist primarily of various
fixed income and equity investments. The Companys primary
investment objective is to provide long-term growth of capital
while accepting a moderate level of risk. The investments are
limited to cash and equivalents, bonds, preferred stocks and
common stocks. The investment target ranges and actual
allocation of pension plan assets by major category at
December 31, 2004 and 2003, are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Target | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Asset Category:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
|
0-10 |
% |
|
|
11 |
% |
|
|
15 |
% |
|
Fixed income funds
|
|
|
30-50 |
% |
|
|
26 |
|
|
|
34 |
|
|
Equities
|
|
|
50-70 |
% |
|
|
63 |
|
|
|
51 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
|
|
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
|
The Company expects to contribute $254,000 to its defined
benefit plans in 2005.
46
The following benefit payments are expected to be paid:
|
|
|
|
|
|
|
Pension | |
|
|
Benefits | |
|
|
| |
|
|
In thousands | |
2005
|
|
$ |
136 |
|
2006
|
|
|
135 |
|
2007
|
|
|
137 |
|
2008
|
|
|
141 |
|
2009
|
|
|
148 |
|
Years 2010-2014
|
|
|
866 |
|
The Companys defined contribution plan, available to
substantially all salaried employees, contains a matched savings
provision that permits both pretax and after-tax employee
contributions. Participants can contribute up to 41% of their
annual compensation and receive a matching employer contribution
up to 3% of their annual compensation.
Further, the plan requires an additional matching employer
contribution, based on the ratio of the Companys pretax
income to equity, up to 3% of the employees annual
compensation. Additionally, the Company contributes 1% of all
salaried employees annual compensation to the plan without
regard for employee contribution. The Company may also make
discretionary contributions to the plan. The defined
contribution plan expense was $684,000 in 2004, $691,000 in
2003, and $373,000 in 2002.
Note 17.
Commitments and Contingent Liabilities
The Company is subject to laws and regulations relating to the
protection of the environment, and the Companys efforts to
comply with increasingly stringent environmental regulations may
have an adverse effect on the Companys future earnings. In
the opinion of management, compliance with the present
environmental protection laws will not have a material adverse
effect on the financial condition, results of operations,
competitive position, or capital expenditures of the Company.
The Company is subject to legal proceedings and claims that
arise in the ordinary course of its business. In the opinion of
management, the amount of ultimate liability with respect to
these actions will not materially affect the financial condition
or liquidity of the Company. Although the resolution, in any
reporting period, of one or more of these matters, could have a
material effect on the Companys results of operations for
that period.
In 2000, the Companys subsidiary sold concrete railroad
crossing panels to a general contractor on a Texas transit
project. Due to a variety of factors, including deficiencies in
the owners project specifications, the panels have
deteriorated and the owner either has replaced or is in the
process of replacing these panels. The general contractor and
the owner are currently engaged in dispute resolution
procedures, which probably will continue through the second
quarter of 2005. The general contractor has notified the Company
that, depending on the outcome of these proceedings, it may file
a suit against the Companys subsidiary. Although no
assurances can be given, the Company believes that it has
meritorious defenses to such claims and will vigorously defend
against such a suit.
In the second quarter of 2004, a gas company filed a complaint
against the Company in Allegheny County, PA, alleging that in
1989 the Company had applied epoxy coating on 25,000 feet
of pipe and that, as a result of inadequate surface preparation
of the pipe, the coating had blistered and deteriorated. The
Company does not believe that the gas companys alleged
problems are the Companys responsibility. Although no
assurances can be given, the Company believes that it has
meritorious defenses to such claims and will vigorously defend
against such a suit.
Another gas company filed suit against the Company in August,
2004, in Erie County, NY, alleging that pipe coating which the
Company furnished in 1989 had deteriorated and that the gas
supply company had
47
incurred $1,000,000 in damages. The Company does not, however,
believe that the gas supply companys alleged problem is
the Companys responsibility. Although no assurances can be
given, the Company believes that it has meritorious defenses to
such claims and will vigorously defend against such a suit.
At December 31, 2004, the Company had outstanding letters
of credit of approximately $3,014,000.
Note 18.
Risks and Uncertainties
The Companys future operating results may be affected by a
number of factors. Deteriorating market conditions could have a
material adverse impact on any of the Companys operating
segments. The Company is dependent upon a number of major
suppliers. If a supplier had operational problems or ceased
making material available to the Company, operations could be
adversely affected.
The Companys CXT Rail operation and Allegheny Rail
Products division are dependent on a Class I railroad for a
significant portion of their business. The CXT Rail operation
was awarded a long-term contract, from this Class I
railroad, for the supply of prestressed concrete railroad ties.
CXT will expand and modernize its Grand Island, NE plant and
build a new facility in Tucson, AZ to accommodate the
contracts requirements. The Class I railroad has
agreed to purchase ties from the Grand Island, NE facility
through December 2009, and the Tucson, AZ facility through
December 2012. Delays or problems encountered at these
facilities during construction or implementation could have a
material, negative impact on the Companys operating
results.
Steel is a key component in the products that we sell. During
most of 2004, producers and other suppliers quoted continually
increasing product prices and some of our suppliers experienced
supply shortages. Since many of the Companys projects can
be six months to twenty-four months in duration, we have, on
occasion, found ourselves caught in the middle of some of these
pricing and availability issues. The high price of steel
continues to impact our business, although the pricing
volatility that we experienced in 2004 has moderated recently
and we expect significantly less volatility in 2005. However, if
this situation were to resurface, it could have a negative
impact on the Companys results of operations and cash
flows.
In the second half of 2004, our primary supplier of sheet piling
improved its capability to provide a significantly larger amount
of sheet piling than in previous years. This supplier also
increased the number of sections it provides to us, although
there are still sections that remain unavailable. While
managements outlook is positive considering the
developments in 2004, additional sections are important for us
to compete effectively in the structural steel market.
A substantial portion of the Companys operations is
heavily dependent on governmental funding of infrastructure
projects. Significant changes in the level of government funding
of these projects could have a favorable or unfavorable impact
on the operating results of the Company. The most recent
extension of the federal highway and transit bill (TEA-21) is to
expire May 31, 2005, as reauthorization of a successor bill
continues to be delayed. A new highway and transit bill is
important to the future growth and profitability of many of the
Companys businesses. The Companys fabricated
products and rail transit businesses continue to suffer from low
volume and are experiencing more competitive pressure due to the
lack of new legislation.
Specialty trackwork sales of the Companys Rail segment
have declined since a decision was made during 2002 to terminate
our relationship with a principal trackwork supplier. In the
third quarter of 2003, we exchanged our minority ownership
interest and advances to this supplier for a $5,500,000
promissory note from the suppliers owner, with principal
and accrued interest to be repaid beginning in January 2008. The
value of this note was fully reserved and no gain or loss was
recorded on this transaction. In 2004, it was determined that
the note was not collectible and the note and related reserve
were removed from the Companys accounts. The
Companys proportionate share of the unaudited financial
results for this investment was immaterial for the years ended
December 31, 2004, 2003 and 2002. During 2004, 2003 and
2002, the volume of business conducted with this supplier was
approximately $1,517,000, $8,357,000, and $13,432,000,
respectively. Substantially all of the order backlog has been
completed.
48
Governmental actions concerning taxation, tariffs, the
environment or other matters could impact the operating results
of the Company. The Companys operating results may also be
affected by adverse weather conditions.
Note 19.
Business Segments
L.B. Foster Company is organized and evaluated by product group,
which is the basis for identifying reportable segments.
The Company is engaged in the manufacture, fabrication and
distribution of rail, construction and tubular products.
The Companys Rail segment provides a full line of new and
used rail, trackwork and accessories to railroads, mines and
industry. The Rail segment also designs and produces concrete
ties, insulated rail joints, power rail, track fasteners,
coverboards and special accessories for mass transit and other
rail systems. The Companys former rail signaling and
communication business, Foster Technologies, was classified as a
discontinued operation on December 31, 2002. See
Note 5, Discontinued Operations.
The Companys Construction segment sells and rents steel
sheet piling, H-bearing pile, and other piling products for
foundation and earth retention requirements. In addition, the
Companys Fabricated Products division sells bridge
decking, heavy steel fabrications, expansion joints and other
products for highway construction and repair. The Geotechnical
division designs and supplies mechanically-stabilized earth wall
systems while the Buildings division produces precast concrete
buildings.
The Companys Tubular segment supplies pipe coatings for
pipelines and utilities. Additionally, this segment produces
pipe-related products for special markets, including water wells
and irrigation.
The Company markets its products directly in all major
industrial areas of the United States, primarily through a
national sales force.
49
The following table illustrates revenues, profits/losses,
assets, depreciation/amortization and capital expenditures of
the Company by segment. Segment profit is the earnings before
income taxes and includes internal cost of capital charges for
assets used in the segment at a rate of, generally, 1% per
month. The accounting policies of the reportable segments are
the same as those described in the summary of significant
accounting policies except that the Company accounts for
inventory on a First-In, First-Out (FIFO) basis at the
segment level compared to a Last-In, First-Out (LIFO) basis
at the consolidated level.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
|
| |
|
|
|
|
Expenditures | |
|
|
|
|
Segment | |
|
Segment | |
|
Depreciation/ | |
|
for Long-Lived | |
|
|
Net Sales | |
|
Profit | |
|
Assets | |
|
Amortization | |
|
Assets | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Rail Products
|
|
$ |
144,504 |
|
|
$ |
3,413 |
|
|
$ |
47,992 |
|
|
$ |
2,671 |
|
|
$ |
409 |
|
Construction Products
|
|
|
136,479 |
|
|
|
986 |
|
|
|
55,227 |
|
|
|
1,831 |
|
|
|
1,859 |
|
Tubular Products
|
|
|
16,883 |
|
|
|
1,705 |
|
|
|
6,614 |
|
|
|
365 |
|
|
|
60 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
297,866 |
|
|
$ |
6,104 |
|
|
$ |
109,833 |
|
|
$ |
4,867 |
|
|
$ |
2,328 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 | |
|
|
| |
|
|
|
|
Expenditures | |
|
|
|
|
Segment | |
|
Segment | |
|
Depreciation/ | |
|
for Long-Lived | |
|
|
Net Sales | |
|
Profit | |
|
Assets | |
|
Amortization | |
|
Assets | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Rail Products
|
|
$ |
126,781 |
|
|
$ |
1,844 |
|
|
$ |
43,341 |
|
|
$ |
2,489 |
|
|
$ |
550 |
|
Construction Products
|
|
|
121,571 |
|
|
|
1,466 |
|
|
|
49,093 |
|
|
|
1,850 |
|
|
|
1,683 |
|
Tubular Products
|
|
|
15,914 |
|
|
|
1,999 |
|
|
|
7,199 |
|
|
|
309 |
|
|
|
460 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
264,266 |
|
|
$ |
5,309 |
|
|
$ |
99,633 |
|
|
$ |
4,648 |
|
|
$ |
2,693 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2002 | |
|
|
| |
|
|
|
|
Expenditures | |
|
|
|
|
Segment | |
|
Segment | |
|
Depreciation/ | |
|
for Long-Lived | |
|
|
Net Sales | |
|
Profit/(Loss) | |
|
Assets | |
|
Amortization | |
|
Assets | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands | |
Rail Products
|
|
$ |
128,249 |
|
|
$ |
(1,511 |
) |
|
$ |
57,475 |
|
|
$ |
2,429 |
|
|
$ |
909 |
|
Construction Products
|
|
|
116,748 |
|
|
|
1,007 |
|
|
|
44,385 |
|
|
|
1,719 |
|
|
|
4,705 |
|
Tubular Products
|
|
|
12,953 |
|
|
|
714 |
|
|
|
6,243 |
|
|
|
350 |
|
|
|
1,149 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
257,950 |
|
|
$ |
210 |
|
|
$ |
108,103 |
|
|
$ |
4,498 |
|
|
$ |
6,763 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During 2004 and 2002, one customer accounted for 10.4% and
11.4%, respectively, of the Companys consolidated net
sales. Sales to this customer were recorded in the Rail and
Construction segments. In 2003, no single customer accounted for
more than 10% of consolidated net sales. Sales between segments
are immaterial.
50
Reconciliations of reportable segment net sales, profit, assets,
depreciation and amortization, and expenditures for long-lived
assets to the Companys consolidated totals are illustrated
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
In thousands | |
Net Sales from Continuing Operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
Total for reportable segments
|
|
$ |
297,866 |
|
|
$ |
264,266 |
|
|
$ |
257,950 |
|
Other net sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
297,866 |
|
|
$ |
264,266 |
|
|
$ |
257,950 |
|
|
|
|
|
|
|
|
|
|
|
Income (Loss) from Continuing Operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
Total for reportable segments
|
|
$ |
6,104 |
|
|
$ |
5,309 |
|
|
$ |
210 |
|
Adjustment of inventory to LIFO
|
|
|
(3,468 |
) |
|
|
15 |
|
|
|
84 |
|
Unallocated other income (expense)
|
|
|
1,471 |
|
|
|
1,315 |
|
|
|
(8,040 |
) |
Other unallocated amounts
|
|
|
(1,703 |
) |
|
|
(2,778 |
) |
|
|
106 |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes and
cumulative effect of change in accounting principle
|
|
$ |
2,404 |
|
|
$ |
3,861 |
|
|
$ |
(7,640 |
) |
|
|
|
|
|
|
|
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
Total for reportable segments
|
|
$ |
109,833 |
|
|
$ |
99,633 |
|
|
$ |
108,103 |
|
Unallocated corporate assets
|
|
|
21,870 |
|
|
|
25,156 |
|
|
|
20,429 |
|
LIFO and corporate inventory reserves
|
|
|
(5,302 |
) |
|
|
(1,834 |
) |
|
|
(1,849 |
) |
Unallocated property, plant and equipment
|
|
|
7,694 |
|
|
|
8,204 |
|
|
|
6,967 |
|
Net assets of discontinued operations
|
|
|
|
|
|
|
|
|
|
|
334 |
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
134,095 |
|
|
$ |
131,159 |
|
|
$ |
133,984 |
|
|
|
|
|
|
|
|
|
|
|
Depreciation/ Amortization:
|
|
|
|
|
|
|
|
|
|
|
|
|
Total reportable for segments
|
|
$ |
4,867 |
|
|
$ |
4,648 |
|
|
$ |
4,498 |
|
Other
|
|
|
409 |
|
|
|
560 |
|
|
|
1,353 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
5,276 |
|
|
$ |
5,208 |
|
|
$ |
5,851 |
|
|
|
|
|
|
|
|
|
|
|
Expenditures for Long-Lived Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
Total for reportable segments
|
|
$ |
2,328 |
|
|
$ |
2,693 |
|
|
$ |
6,763 |
|
Expenditures included in acquisition of business
|
|
|
|
|
|
|
|
|
|
|
(1,025 |
) |
Expenditures financed under capital leases
|
|
|
(15 |
) |
|
|
(521 |
) |
|
|
(1,303 |
) |
Other expenditures
|
|
|
304 |
|
|
|
421 |
|
|
|
289 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
2,617 |
|
|
$ |
2,593 |
|
|
$ |
4,724 |
|
|
|
|
|
|
|
|
|
|
|
Approximately 95% of the Companys total net sales during
2004 were to customers in the United States, and a majority of
the remaining sales were to other North American countries.
At December 31, 2004, all of the Companys long-lived
assets were located in the United States.
51
Note 20.
Restructuring, Impairment, and Other Non-Recurring Charges
No restructuring, impairment, or other non-recurring charges
were recorded in 2004 or 2003.
A 2002 sale of the Companys Newport, KY pipe coating
assets did not materialize and resulted in a fourth quarter 2002
non-cash charge of $765,000. The charge represented depreciation
expense that had been suspended while these assets were
classified as held for resale.
Also during the fourth quarter of 2002, the Company started
negotiations and committed to a plan to sell the assets related
to its rail signaling business. The Company recorded a $660,000
non-cash impairment loss to adjust these assets to their fair
value. The operations of the rail signaling business qualified
as a component of an entity and thus, were
classified as discontinued operations in 2002. See Note 5,
Discontinued Operations.
Both of these transactions were recorded in accordance with the
provisions of Statement of Financial Accounting Standards
No. 144, Accounting for the Impairment or Disposal of
Long-Lived Assets.
Other non-cash charges that were recorded in 2002 included:
$6,943,000 impairment of the Companys investment in and
advances to its principal specialty trackwork supplier;
$4,390,000 (net of tax) from the cumulative effect of a change
in accounting principle, as a result of the adoption of
Statement of Financial Accounting Standards No. 142,
Goodwill and Other Intangible Assets; and $2,232,000
related to mark-to-market accounting for derivative instruments,
as a result of the Company entering into a new credit agreement,
which discontinued the hedging relationship of the
Companys interest rate collars with the underlying debt
instrument.
Note 21.
Quarterly Financial Information (Unaudited)
Quarterly financial information for the years ended
December 31, 2004 and 2003 is presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
|
| |
|
|
First | |
|
Second | |
|
Third | |
|
Fourth | |
|
|
|
|
Quarter(1) | |
|
Quarter | |
|
Quarter | |
|
Quarter | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands, except per share amounts | |
Net sales
|
|
$ |
65,452 |
|
|
$ |
76,827 |
|
|
$ |
85,858 |
|
|
$ |
69,729 |
|
|
$ |
297,866 |
|
Gross profit
|
|
$ |
5,982 |
|
|
$ |
9,333 |
|
|
$ |
9,324 |
|
|
$ |
5,972 |
|
|
$ |
30,611 |
|
Net (loss) income
|
|
$ |
(113 |
) |
|
$ |
1,295 |
|
|
$ |
1,342 |
|
|
$ |
(1,044 |
) |
|
$ |
1,480 |
|
Basic (loss) earnings per common share
|
|
$ |
(0.01 |
) |
|
$ |
0.13 |
|
|
$ |
0.13 |
|
|
$ |
(0.10 |
) |
|
$ |
0.15 |
|
Diluted (loss) earnings per common share
|
|
$ |
(0.01 |
) |
|
$ |
0.13 |
|
|
$ |
0.13 |
|
|
$ |
(0.10 |
) |
|
$ |
0.14 |
|
|
|
(1) |
Includes a $493,000 gain from the sale of the Companys
former Newport, KY pipe coating machinery and equipment which
had been classified as held for resale. |
52
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 | |
|
|
| |
|
|
First | |
|
Second | |
|
Third | |
|
Fourth | |
|
|
|
|
Quarter(1) | |
|
Quarter | |
|
Quarter(2) | |
|
Quarter | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
In thousands, except per share amounts | |
Net sales
|
|
$ |
59,519 |
|
|
$ |
75,796 |
|
|
$ |
75,802 |
|
|
$ |
53,149 |
|
|
$ |
264,266 |
|
Gross profit
|
|
|
6,933 |
|
|
|
9,196 |
|
|
|
9,541 |
|
|
|
6,062 |
|
|
|
31,732 |
|
Income (loss) from continuing operations
|
|
|
64 |
|
|
|
1,123 |
|
|
|
1,379 |
|
|
|
(403 |
) |
|
|
2,163 |
|
(Loss) income from discontinued operations
|
|
|
(230 |
) |
|
|
(37 |
) |
|
|
1,546 |
|
|
|
(2 |
) |
|
|
1,277 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (loss) income
|
|
$ |
(166 |
) |
|
$ |
1,086 |
|
|
$ |
2,925 |
|
|
$ |
(405 |
) |
|
$ |
3,440 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic (loss) earnings per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
From continuing operations
|
|
$ |
0.01 |
|
|
$ |
0.12 |
|
|
$ |
0.14 |
|
|
$ |
(0.04 |
) |
|
$ |
0.23 |
|
|
From discontinued operations
|
|
|
(0.02 |
) |
|
|
|
|
|
|
0.16 |
|
|
|
|
|
|
|
0.13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic (loss) earnings per common share
|
|
$ |
(0.02 |
) |
|
$ |
0.11 |
|
|
$ |
0.30 |
|
|
$ |
(0.04 |
) |
|
$ |
0.36 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted (loss) earnings per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
From continuing operations
|
|
$ |
0.01 |
|
|
$ |
0.12 |
|
|
$ |
0.14 |
|
|
$ |
(0.04 |
) |
|
$ |
0.22 |
|
|
From discontinued operations
|
|
|
(0.02 |
) |
|
|
|
|
|
|
0.16 |
|
|
|
|
|
|
|
0.13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted (loss) earnings per common share
|
|
$ |
(0.02 |
) |
|
$ |
0.11 |
|
|
$ |
0.30 |
|
|
$ |
(0.04 |
) |
|
$ |
0.35 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Discontinued operations results include the finalized sale of
certain assets and liabilities and charges taken primarily
related to severance and a lease termination of the Foster
Technologies subsidiary. |
|
(2) |
The results from discontinued operations include the release
of a $1,594,000 valuation allowance against foreign net
operating losses that will be utilized as a result of the
dissolution of the Foster Technologies subsidiary. |
53
|
|
ITEM 9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON
ACCOUNTING AND FINANCIAL DISCLOSURE |
None.
|
|
ITEM 9A. |
CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures
As of the end of the period covered by this report, L. B. Foster
Company (the Company) carried out an evaluation, under the
supervision and with the participation of the Companys
management, including the Chief Executive Officer and the Chief
Financial Officer, of the effectiveness of the design and
operation of the Companys disclosure controls and
procedures (as defined in Rules 13a 15(e) under
the Securities and Exchange Act of 1934, as amended (the
Exchange Act)) as of the end of the period covered by this
report. Based on that evaluation, the Chief Executive Officer
and Chief Financial Officer concluded that the Companys
disclosure controls and procedures were effective as of the end
of the period covered by this report. There were no significant
changes in internal control over financial reporting (as defined
in Rule 13a-15f under the Exchange Act) that occurred
during the fourth quarter of 2004 that have materially affected,
or are reasonably likely to materially affect, the
Companys internal control over financial reporting.
Managements Report on Internal Control Over Financial
Reporting
The management of L. B. Foster Company is responsible for
establishing and maintaining adequate internal control over
financial reporting, as such term is defined in Exchange Act
Rules 13a 15(f). L. B. Foster Companys
internal control system is designed to provide reasonable
assurance to the Companys management and Board of
Directors regarding the reliability of financial reporting and
the preparation of financial statements for external purposes in
accordance with U.S. generally accepted accounting
principles. All internal control systems, no matter how well
designed, have inherent limitations. Accordingly, even effective
controls can provide only reasonable assurance with respect to
financial statement preparation and presentation.
L. B. Foster Companys management assessed the
effectiveness of the Companys internal control over
financial reporting as of December 31, 2004. In making this
assessment, management used the criteria set forth by the
Committee of Sponsoring Organizations of the Treadway Commission
(COSO) in Internal Control-Integrated Framework.
Based on this assessment, management concluded that the Company
maintained effective internal control over financial reporting
as of December 31, 2004.
Managements assessment of the effectiveness of internal
control over financial reporting as of December 31, 2004
has been audited by Ernst & Young LLP, the independent
registered public accounting firm that also audited the
Companys consolidated financial statements.
Ernst & Youngs attestation report on
managements assessment of the Companys internal
control over financial reporting appears in Part II,
Item 8 of this Annual Report on Form 10-K and is
incorporated herein by reference.
ITEM 9B. OTHER INFORMATION
None.
PART III
|
|
ITEM 10. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT |
Pursuant to instruction G(3) to Form 10-K, the information
required by Item 10 with respect to the Directors of the
Company set forth under the heading Election of
Directors in the Companys definitive proxy statement
to be filed within 120 days following the end of the fiscal
year covered by this report is incorporated herein by reference.
54
The information required by Item 10 with respect to the
Executive Officers of the Company has been included in
Part I of this Form 10-K (as Item 4A) in reliance
on Instruction G(3) of Form 10-K and
Instruction 3 to Item 401(b) of Regulation S-K.
Pursuant to instruction G(3) to Form 10-K, information
concerning the independence of our Audit Committee and audit
committee financial expert disclosure set forth under the
heading Board and Committee Meetings in the
Companys definitive proxy statement to be filed within
120 days following the end of the fiscal year covered by
this report is incorporated herein by reference.
Pursuant to instruction G(3) to Form 10-K, the information
concerning compliance with Section 16(a) of the Securities
Act of 1933 by officers and directors of the Company set forth
under the heading entitled Beneficial Reporting
Compliance in the Companys definitive proxy
statement to be filed within 120 days following the end of
the fiscal year covered by this report is incorporated herein by
reference.
Information regarding our Code of Ethics set forth under the
caption Code of Ethics in Item 4A of
Part I of this Form 10-K is incorporated herein by
reference.
|
|
ITEM 11. |
EXECUTIVE COMPENSATION |
The information set forth under Executive
Compensation in the 2005 Proxy Statement is incorporated
herein by reference.
|
|
ITEM 12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT |
The information set forth under Stock Ownership in
the 2005 Proxy Statement is incorporated herein by reference.
|
|
ITEM 13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
None.
|
|
ITEM 14. |
PRINCIPAL ACCOUNTING FEES AND SERVICES |
The information set forth under Independent Auditors
in the 2005 Proxy Statement is incorporated herein by reference.
PART IV
|
|
ITEM 15. |
EXHIBITS, FINANCIAL STATEMENT SCHEDULES |
(a) The following documents are filed as a part of this
Report:
1. Financial Statements
|
|
|
The following Reports of Independent Registered Public
Accounting Firm, consolidated financial statements, and
accompanying notes are included in Item 8 of this Report: |
|
|
Reports of Independent Registered Public Accounting Firm. |
|
|
Consolidated Balance Sheets as of December 31, 2004 and
2003. |
|
|
Consolidated Statements of Operations for the Years Ended
December 31, 2004, 2003 and 2002. |
|
|
Consolidated Statements of Cash Flows for the Years Ended
December 31, 2004, 2003, and 2002. |
|
|
Consolidated Statements of Stockholders Equity for the
Years Ended December 2004, 2003 and 2002. |
|
|
Notes to Consolidated Financial Statements. |
55
2. Financial Statement Schedule
|
|
|
Schedules for the Three Years Ended December 31, 2004, 2003
and 2002: |
|
|
II Valuation and Qualifying Accounts. |
|
|
The remaining schedules are omitted because of the absence of
conditions upon which they are required. |
L. B. FOSTER COMPANY AND SUBSIDIARIES
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
FOR THE YEARS ENDED DECEMBER 31, 2004, 2003, AND 2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at | |
|
Charged to | |
|
|
|
|
|
Balance | |
|
|
Beginning | |
|
Costs and | |
|
|
|
|
|
at End | |
|
|
of Year | |
|
Expenses | |
|
Other |
|
Deductions | |
|
of Year | |
|
|
| |
|
| |
|
|
|
| |
|
| |
|
|
|
|
(In thousands) |
|
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deducted from assets to which they apply:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
827 |
|
|
$ |
294 |
|
|
$ |
|
|
|
$ |
102 |
(1) |
|
$ |
1,019 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventory valuation reserve
|
|
$ |
1,387 |
|
|
$ |
998 |
|
|
$ |
|
|
|
$ |
969 |
(2) |
|
$ |
1,416 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Not deducted from assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for special termination benefits
|
|
$ |
163 |
|
|
$ |
10 |
|
|
$ |
|
|
|
$ |
75 |
(3) |
|
$ |
98 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for environmental compliance & remediation
|
|
$ |
325 |
|
|
$ |
63 |
|
|
$ |
|
|
|
$ |
23 |
(4) |
|
$ |
365 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deducted from assets to which they apply:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
1,062 |
|
|
$ |
233 |
|
|
$ |
|
|
|
$ |
468 |
(1) |
|
$ |
827 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventory valuation reserve
|
|
$ |
1,228 |
|
|
$ |
505 |
|
|
$ |
|
|
|
$ |
346 |
(2) |
|
$ |
1,387 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Not deducted from assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for special termination benefits
|
|
$ |
229 |
|
|
$ |
14 |
|
|
$ |
|
|
|
$ |
80 |
(3) |
|
$ |
163 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for environmental compliance & remediation
|
|
$ |
325 |
|
|
$ |
52 |
|
|
$ |
|
|
|
$ |
52 |
(4) |
|
$ |
325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2002
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Deducted from assets to which they apply:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts
|
|
$ |
812 |
|
|
$ |
256 |
|
|
$ |
|
|
|
$ |
6 |
(1) |
|
$ |
1,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Inventory valuation reserve
|
|
$ |
1,171 |
|
|
$ |
644 |
|
|
$ |
|
|
|
$ |
587 |
(2) |
|
$ |
1,228 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Not deducted from assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for special termination benefits
|
|
$ |
388 |
|
|
$ |
169 |
|
|
$ |
|
|
|
$ |
328 |
(3) |
|
$ |
229 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for environmental compliance & remediation
|
|
$ |
340 |
|
|
$ |
47 |
|
|
$ |
|
|
|
$ |
62 |
(4) |
|
$ |
325 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Notes and accounts receivable written off as
uncollectible. |
|
(2) |
Reductions of inventory valuation reserve result from
physical inventory shrinkage and write-down of slow-moving
inventory to the lower of cost or market. |
|
(3) |
Reduction of special termination provisions result from
payments to severed employees and to revisions to severance
obligations. |
|
(4) |
Payments made on amounts accrued and reversals of
accruals. |
56
3. Exhibits
The Exhibits marked with an asterisk are filed herewith. All
exhibits are incorporated herein by reference:
|
|
|
|
|
|
3 |
.1 |
|
Restated Certificate of Incorporation, filed as Exhibit 3.1
to Form 10-Q for the quarter ended March 31, 2003. |
|
|
3 |
.2 |
|
Bylaws of the Registrant, as amended and filed as
Exhibit 3.2 to Form 10-K for the year ended
December 31, 2002. |
|
|
4 |
.0 |
|
Rights Amendment, dated as of May 15, 1997 between L. B.
Foster Company and American Stock Transfer &
Trust Company, including the form of Rights Certificate and
the Summary of Rights attached thereto, filed as
Exhibit 4.0 to Form 10-K for the year ended
December 31, 2002. |
|
|
4 |
.0.1 |
|
Amended Rights agreement dated as of May 14, 1998 between
L. B. Foster Company and American Stock Transfer &
Trust Company, filed as Exhibit 4.0.1 to
Form 10-Q for the quarter ended March 31, 2003. |
|
|
4 |
.0.2 |
|
Revolving Credit and Security Agreement dated as of
September 26, 2002, between L. B. Foster Company and
PNC Bank, N.A., filed as Exhibit 4.0.2 to Form 10-Q
for the quarter ended September 30, 2002. |
|
|
4 |
.0.3 |
|
First Amendment to Revolving Credit and Security Agreement dated
September 8, 2003, between the Registrant and PNC Bank,
N.A., filed as Exhibit 4.0.3 to Form 10-Q for the
quarter ended September 30, 2003. |
|
|
4 |
.0.4 |
|
Second Amendment to Revolving Credit and Security Agreement
dated January 28, 2005, between Registrant and PNC Bank,
N.A., filed as Exhibit to Form 8-K on February 2, 2005. |
|
|
4 |
.0.5 |
|
Third Amendment to Revolving Credit and Security Agreement dated
January 28, 2005, between Registrant and PNC Bank, N.A.,
filed as Exhibit 4.0.5 to Form 8-K on February 2,
2005. |
|
|
*10 |
.12 |
|
Lease between CXT Incorporated and Pentzer Development
Corporation, dated April 1, 1993, filed as
Exhibit 10.12 to Form 10-K for the year ended
December 31, 1999. |
|
|
*10 |
.12.1 |
|
First Amendment dated March 12, 1996 to lease between CXT
Incorporated and Crown West Realty, LLC, successor, filed as
Exhibit 10.12.1 to Form 10-K for the year ended
December 31, 1999. |
|
|
10 |
.12.2 |
|
Third Amendment dated November 7, 2002 to lease between CXT
Incorporated and Crown West Realty, LLC, filed as
Exhibit 10.12.2 to Form 10-K for the year ended
December 31, 2002. |
|
|
10 |
.12.3 |
|
Fourth Amendment dated December 15, 2003 to lease between
CXT Incorporated and Crown West Realty, LLC, filed as
Exhibit 10.12.3 to Form 10-K for the year ended
December 31, 2003. |
|
|
*10 |
.12.4 |
|
Fifth Amendment dated June 29, 2004 to lease between CXT
Incorporated and Park SPE, LLC. |
|
|
*10 |
.13 |
|
Lease between CXT Incorporated and Crown West Realty, LLC, dated
December 20, 1996, filed as Exhibit 10.13 to
Form 10-K for the year ended December 31, 1999. |
|
|
10 |
.13.1 |
|
Amendment dated June 29, 2001 between CXT Incorporated and
Crown West Realty, filed as Exhibit 10.13.1 to
Form 10-K for the year ended December 31, 2002. |
|
|
*10 |
.15 |
|
Lease between CXT Incorporated and Union Pacific Railroad
Company, dated February 13, 1998, and filed as
Exhibit 10.15 to Form 10-K for the year ended
December 31, 1999. |
|
|
10 |
.15.1 |
|
Renewal Rider for lease between CXT Incorporated, Union Pacific
Railroad Company and Nevada Railroad Materials, Inc., dated
December 17, 2003 and filed as Exhibit 10.15.1 to
Form 10-K for the year ended December 31, 2003. |
|
|
10 |
.15.2 |
|
Renewal Rider for lease between CXT Incorporated and Union
Pacific Railroad Company dated December 17, 2003 and filed
as Exhibit 10.15.2 to Form 10-K for the year ended
December 31, 2003. |
|
|
10 |
.16 |
|
Lease between Registrant and Suwanee Creek Business Center, LLC
dated February 13, 2004, and filed as Exhibit 10.16 to
Form 10-Q for the quarter ended June 30, 2004. |
|
|
10 |
.17 |
|
Lease between Registrant and the City of Hillsboro, TX dated
February 22, 2002, and filed as Exhibit 10.17 to
Form 10-K for the year ended December 31, 2002. |
57
|
|
|
|
|
|
|
10 |
.19 |
|
Lease between Registrant and American Cast Iron Pipe Company for
pipe-coating facility in Birmingham, AL, dated December 11,
1991, filed as Exhibit 10.19 to Form 10-K for the year
ended December 31, 2002. |
|
|
10 |
.19.1 |
|
Amendment to Lease between Registrant and American Cast Iron
Pipe Company for pipe-coating facility in Birmingham, AL dated
November 15, 2000, and filed as Exhibit 10.19.2
to Form 10-K for the year ended December 31, 2000. |
|
|
10 |
.20 |
|
Equipment Purchase and Service Agreement by and between the
Registrant and LaBarge Coating LLC, dated July 31, 2003,
and filed as Exhibit 10.20 to Form 10-Q for the
quarter ended September 30, 2003. |
|
|
*^10 |
.21 |
|
Agreement for Purchase and Sale of Concrete Railroad Ties
between CXT, Incorporated and the Union Pacific Railroad dated
January 24, 2005. |
|
|
*10 |
.22 |
|
Manufacturing Agreement between CXT, Incorporated and Grimbergen
Engineering & Projects, B.V. dated January 24,
2005. |
|
|
10 |
.33.2 |
|
Amended and Restated 1985 Long-Term Incentive Plan as of
February 26, 1997, filed as Exhibit 10.33.2 to
Form 10-Q for the quarter ended March 31, 2003.** |
|
|
10 |
.34 |
|
Amended and Restated 1998 Long-Term Incentive Plan as of
February 2, 2001, filed as Exhibit 10.34 to
Form 10-K for the year ended December 31, 2000.** |
|
|
10 |
.45 |
|
Medical Reimbursement Plan effective January 1, 2004, filed
as Exhibit 10.45 to Form 10-K for the year ended
December 31, 2003.** |
|
|
10 |
.46 |
|
Leased Vehicle Plan as amended and restated on June 9,
2004, filed as Exhibit 10.46 to Form 10-Q for the
quarter ended June 30, 2004.** |
|
|
10 |
.51 |
|
Supplemental Executive Retirement Plan, filed as
Exhibit 10.51 to Form 10-K for the year ended
December 31, 2002.** |
|
|
10 |
.52 |
|
Outside Directors Stock Award Plan, filed as
Exhibit 10.52 to Form 10-K for the year ended
December 31, 2002.** |
|
|
10 |
.53 |
|
Directors resolutions dated May 13, 2003, under which
directors compensation was established, filed as
Exhibit 10.53 to Form 10-Q for the quarter ended
June 30, 2003.** |
|
|
10 |
.55 |
|
Management Incentive Compensation Plan for 2005, filed as
Exhibit 10.55 to Form 8-K on February 22, 2005.** |
|
|
19 |
|
|
Exhibits marked with an asterisk are filed herewith. |
|
|
*23 |
|
|
Consent of Independent Auditors. |
|
|
*31 |
.1 |
|
Certification of Chief Executive Officer under Section 302
of the Sarbanes-Oxley Act of 2002. |
|
|
*31 |
.2 |
|
Certification of Chief Financial Officer under Section 302
of the Sarbanes-Oxley Act of 2002. |
|
|
*32 |
.0 |
|
Certification of Chief Executive Officer and Chief Financial
Officer under Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
** |
Identifies management contract or compensatory plan or
arrangement required to be filed as an Exhibit. |
|
|
^ |
Portions of this exhibit have been omitted pursuant to a
confidential treatment request. |
58
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the Registrant has duly caused
this report to be signed on its behalf by the undersigned,
thereunto duly authorized.
March 14, 2005
|
|
|
|
By: |
/s/ Stan L. Hasselbusch |
|
|
|
|
|
(Stan L. Hasselbusch, |
|
President and Chief Executive Officer) |
Pursuant to the requirements of the Securities Exchange Act of
1934, this report has been signed below by the following persons
on behalf of the Registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
|
|
Name |
|
Position |
|
Date |
|
|
|
|
|
|
By: /s/ Lee B. Foster II
(Lee
B. Foster II) |
|
Chairman of the Board and Director |
|
March 14, 2005 |
|
By: /s/ Stan L. Hasselbusch
(Stan
L. Hasselbusch) |
|
President, Chief Executive Officer and Director |
|
March 14, 2005 |
|
By: /s/ Henry J. Massman IV
(Henry
J. Massman IV) |
|
Director |
|
March 14, 2005 |
|
By: /s/ Diane B. Owen
(Diane
B. Owen) |
|
Director |
|
March 8, 2005 |
|
By: /s/ Linda K. Patterson
(Linda
K. Patterson) |
|
Controller |
|
March 14, 2005 |
|
By: /s/ John W. Puth
(John
W. Puth) |
|
Director |
|
March 14, 2005 |
|
By: /s/ William H. Rackoff
(William
H. Rackoff) |
|
Director |
|
March 8, 2005 |
|
By: /s/ David J. Russo
(David
J. Russo) |
|
Senior Vice President,
Chief Financial Officer and
Treasurer |
|
March 14, 2005 |
59