Back to GetFilings.com



Table of Contents

 
 

SECURITIES AND EXCHANGE COMMISSION
Washington, D. C. 20549

FORM 10-K

     
þ
  ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the fiscal year ended December 31, 2004

Commission file number 000-20557

THE ANDERSONS, INC.

(Exact name of registrant as specified in its charter)
     
OHIO   34-1562374
(State or other jurisdiction of   (I.R.S. Employer
incorporation or organization)   Identification No.)
     
480 W. Dussel Drive, Maumee, Ohio   43537
(Address of principal executive offices)   (Zip Code)

Registrant’s telephone number, including area code (419) 893-5050

Securities registered pursuant to Section 12(b) of the Act: None

Securities registered pursuant to Section 12(g) of the Act: Common Shares

     Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YES  þ  NO o

     Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained to the best of the registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o

     Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). YES  þ  NO o

     The aggregate market value of the registrant’s voting stock which may be voted by persons other than affiliates of the registrant was $100.7 million on June 30, 2004, computed by reference to the last sales price for such stock on that date as reported on the Nasdaq National Market.

     The registrant had 7.4 million Common shares outstanding, no par value, at February 28, 2005.

DOCUMENTS INCORPORATED BY REFERENCE

     Portions of the Proxy Statement for the Annual Meeting of Shareholders to be held on May 6, 2005, are incorporated by reference into Part III (Items 10, 11 and 12) of this Annual Report on Form 10-K. The Proxy Statement will be filed with the Commission on or about March 15, 2005.

 
 


TABLE OF CONTENTS

PART I
Item 2. Properties
Item 3. Legal Proceedings
Item 4. Submission of Matters to a Vote of Security Holders
Item 4a. Executive Officers of the Registrant
PART II
Item 5. Market for the Registrant’s Common Equity and Related Stockholder Matters
Item 6. Selected Financial Data
Item 7.      Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 7a.      Quantitative and Qualitative Disclosures about Market Risk
Item 8.      Financial Statements and Supplementary Data
Item 9.Changes in and Disagreements With Accountants on Accounting and Financial Disclosure
Item 9A. Controls and Procedures
PART III
Item 10. Directors and Executive Officers of the Registrant
Item 11. Executive Compensation
Item 12. Security Ownership of Certain Beneficial Owners and Management
Item 13. Certain Relationships and Related Transactions
Item 14. Principal Accountant Fees and Services
PART IV
Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K
SIGNATURES
EXHIBIT INDEX
EX-4.5 Loan Agreement - 10/20/2002
EX-21 Subsidiaries
EX-23 Consent
EX-31.1 Certification 302 - CEO
EX-31.2 Certification 302 - Controller
EX-31.3 Certification 302 - CFO
EX-32.1 Certification 906 - CEO, CFO and Controller


Table of Contents

PART I

Item 1. Business

(a)   General development of business

The Andersons, Inc. (the “Company”) is a diversified corporation that began operations as a partnership in 1947. The Company is organized into four operating groups. The Agriculture Group purchases and merchandises grain, operates grain elevator facilities located in Ohio, Michigan, Indiana and Illinois, manufactures and sells dry and liquid agricultural nutrients, distributes agricultural inputs (nutrients, chemicals, seed and supplies) to dealers and farmers and formulates anti-icers for road and runway use. The Rail Group sells, repairs, reconfigures, manages and leases railcars and locomotives. The Processing Group manufactures turf and ornamental plant fertilizer and control products for lawn and garden use, professional golf and landscaping industries and corncob-based products for use in various industries. The Retail Group operates six large retail stores, and a distribution center in Ohio.

(b)   Financial information about industry segments

See Note 13 to the consolidated financial statements in Item 8 for information regarding business segments.

(c)   Narrative description of business

Agriculture Group

The Agriculture Group operates grain elevators, plant nutrient formulation and distribution facilities, and farm centers.

The Company’s grain operations involve merchandising grain and operating terminal grain elevator facilities. This includes purchasing, handling, processing and conditioning grain, storing grain purchased by the Company as well as grain owned by others, and selling grain. The principal grains sold by the Company are yellow corn, yellow soybeans and soft red and white wheat. The Company’s grain storage practical capacity was approximately 82.2 million bushels at December 31, 2004.

Grain merchandised by the Company is grown in the Midwestern portion of the United States (the eastern corn belt) and is acquired from country elevators (grain elevators located in a rural area, served primarily by trucks (inbound and outbound) and possibly rail (outbound)), dealers and producers. The Company makes grain purchases at prices referenced to Chicago Board of Trade (“CBOT”) quotations. The Company competes for the purchase of grain with grain processors, regional cooperatives and animal feed operations, as well as with other grain merchandisers. Because the Company generally buys in smaller lots, its competition is generally local or regional in scope, although there

2


Table of Contents

are some large, national and international companies that maintain regional grain purchase and storage facilities. Some of these competitors are significantly larger than the Company.

In 1998, the Company signed a five-year lease agreement (“Lease Agreement”) and a five-year marketing agreement (“Marketing Agreement”) with Cargill, Incorporated (“Cargill”) for Cargill’s Maumee and Toledo, Ohio grain handling and storage facilities. As part of the agreement, Cargill was given the marketing rights to grain in the Cargill-owned facilities as well as the adjacent Company-owned facilities in Maumee and Toledo. These agreements cover 41%, or approximately 33.9 million bushels, of the Company’s total storage space and became effective on June 1, 1998. These agreements were renewed with amendments in 2003 for an additional five years. Grain sales to Cargill totaled $144 million in 2004, and include grain covered by the Marketing Agreement as well as grain sold to Cargill via normal forward sales from locations not covered by the Marketing Agreement. If the Marketing Agreement were not in place for the Maumee and Toledo locations, it is likely that Cargill would still purchase grain from us at these locations either for consumption in their processing facilities or to market to other end users. There were no sales to any other customer in excess of 10% of consolidated net sales.

Approximately 67% of the grain bushels sold by the Company in 2004 were purchased by U.S. grain processors and feeders, and approximately 33% were exported. Exporters purchased most of the exported grain for shipment to foreign markets, while some grain is shipped directly to foreign countries, mainly Canada. Almost all grain shipments are by rail or boat. Rail shipments are made primarily to grain processors and feeders, with some rail shipments made to exporters on the Gulf of Mexico or east coast. Boat shipments are from the Port of Toledo. Grain sales are made on a negotiated basis by the Company’s merchandising staff, except for grain sales subject to the Marketing Agreement with Cargill which are made on a negotiated basis with Cargill’s merchandising staff.

The Company’s grain business may be adversely affected by the grain supply (both crop quality and quantity) in its principal growing area, government regulations and policies, conditions in the shipping and rail industries and commodity price levels. See “Government Regulation” on page 11. The grain business is seasonal, coinciding with the harvest of the principal grains purchased and sold by the Company.

Fixed price purchase and sale commitments for grain and grain held in inventory expose the Company to risks related to adverse changes in price. The Company attempts to manage these risks by hedging fixed price purchase and sale contracts and inventory through the use of futures and option contracts with the CBOT. The CBOT is a regulated commodity futures exchange that maintains futures markets for the grains merchandised by the Company. Futures prices are determined by worldwide supply and demand.

3


Table of Contents

The Company’s hedging program is designed to reduce the risk of changing commodity prices. In that regard, hedging transactions also limit potential gains from further changes in market prices. The Grain division’s profitability is primarily derived from margins on grain sold, and revenues generated from other merchandising activities with its customers (including storage income), not from hedging transactions. The Company has policies that specify the key controls over its hedging program. These policies include description of the hedging programs, mandatory review of positions by key management outside of the trading function on a biweekly basis, daily position limits, daily review and reconciliation, modeling of positions for changes in market conditions and other internal controls.

Purchases of grain can be made the day the grain is delivered to a terminal or via a forward contract made prior to actual delivery. Sales of grain generally are made by contract for delivery in a future period. When the Company purchases grain at a fixed price, the purchase is hedged with the sale of a futures contract on the CBOT. Similarly, when the Company sells grain at a fixed price, the sale is hedged with the purchase of a futures contract on the CBOT. At the close of business each day, the open inventory ownership positions as well as open futures and option positions are marked-to-market. Gains and losses in the value of the Company’s inventory positions due to changing market prices are netted with and generally offset by losses and gains in the value of the Company’s futures positions.

When a futures contract is entered into, an initial margin deposit must be sent to the CBOT. The amount of the margin deposit is set by the CBOT and varies by commodity. If the market price of a futures contract moves in a direction that is adverse to the Company’s position, an additional margin deposit, called a maintenance margin, is required by the CBOT. Subsequent price changes could require additional maintenance margin deposits or result in the return of maintenance margin deposits by the CBOT. Significant increases in market prices, such as those that occur when weather conditions are unfavorable for extended periods, can have an effect on the Company’s liquidity and, as a result, require it to maintain appropriate short-term lines of credit. The Company may utilize CBOT option contracts to limit its exposure to potential required margin deposits in the event of a rapidly rising market.

The Company’s grain operations rely on forward purchase contracts with producers, dealers and country elevators to ensure an adequate supply of grain to the Company’s facilities throughout the year. Bushels contracted for future delivery at January 31, 2005 approximated 50.5 million, the majority of which is scheduled to be delivered to the Company for the 2004 and 2005 crop years (i.e., through September 2006). The Company relies heavily on its hedging program as the method for minimizing price risk in its grain inventories and contracts. The Company monitors current market conditions and may expand or reduce the purchasing program in response to changes in those conditions. In addition, the Company reviews its purchase contracts and the parties to those contracts on a regular basis for credit worthiness, defaults and non-delivery. The

4


Table of Contents

Company’s loan agreements also require it to be substantially hedged in its grain transactions.

The Company has also developed the Crop Revenue Profiler® software program to assist producers in making complex risk management decisions. This software program integrates the variables of crop insurance and government programs with grain marketing alternatives to help producers achieve a more predictable result, reducing the impact of volatile crop prices. By helping producers achieve more stable earnings, the Company helps to ensure a consistent supply of grain to its facilities.

In January 2003, the Company became a minority investor in Lansing Grain Company LLC, which was formed in late 2002 with the contribution of substantially all the assets of Lansing Grain Company, a 73-year old grain trading business with offices in Michigan, Minnesota and Kansas. This investment provides the Company a further opportunity to expand outside of its traditional geographic regions. The Company holds an option to increase its investment in each of 2004 through 2008 with the potential of becoming the majority holder in 2008. In February 2004, the Company made an additional investment to increase its ownership from 15.1% to 21.9% and will make an additional investment in March 2005 to reach an ownership percentage of approximately 29%.

In October 2003, the Company began leasing and managing a grain elevator in Oakville, Indiana with a capacity of 3.5 million bushels. In January 2004, the Company completed the purchase of the inventories and grain contracts and subsequently, the purchase of the facility was completed in late January 2004.

The Company competes in the sale of grain with other grain merchants, other elevator operators and farmer cooperatives that operate elevator facilities. Competition is based primarily on price, service and reliability. Some of the Company’s competitors are also its customers and many of its competitors have substantially greater financial resources than the Company.

Recently, the Company announced its consideration of investment opportunities in the ethanol industry. Approximately 70% of the cost of manufacturing ethanol is its primary raw material – corn. The Company believes that it can successfully compete in this industry due to our long history of purchasing grain, managing grain contracts and inventories and ownership of some specific grain elevators that could be incorporated into ethanol production facilities. Several sites are under consideration at this time, including the possibility of constructing a 50 million gallon production facility on land we own adjacent to our Albion, Michigan elevator. We anticipate construction costs for this size facility of approximately $80 million and the Company expects that there would be investments made by one or more minority investors. Any construction project is subject to Board of Director approval.

5


Table of Contents

The Board of Directors has already approved a 2005 investment of up to $1 million in Iroquois Bio-Energy Company, LLC, an ethanol plant beginning construction in 2005 near Rensselaer, Indiana. The Company will also act as the corn origination and provide risk management information to this facility and is actively pursuing similare opportunities at other facilities.

The Company is continuing its investigation into possible opportunities in the ethanol industry and may increase its involvement in 2005 through additional investments in stand-alone facilities, investments in holding companies or contracts to provide services to new or existing facilities.

If the proposed growth of the ethanol industry occurs, it could impact the Company’s grain business in potentially significant ways. It is expected to increase demand for corn, with resulting higher prices and increased competition for corn. In certain situations, our grain business could be negatively impacted if there are new nearby ethanol plants constructed to compete for locally available corn. Conversely, providing grain origination services and distillers dried grain marketing services to the ethanol industry is a potential growth opportunitiy for our grain trading operations.

Grain sales make up approximately 70-80% of the total sales in the Agriculture Group. Approximately 50% of grain bushels purchased are done so using forward contracts. On the sell-side, approximately 90% of grain bushels sold are done so under forward contracts.

The Company’s plant nutrient operations involve purchasing, storing, formulating and selling dry and liquid fertilizer to dealers and farmers; providing warehousing and services to manufacturers and customers; formulating liquid anti-icers and deicers for use on roads and runways; and distributing seeds and various farm supplies. Finally, the division has developed several other products for use in industrial applications within the coal and paper industries. The major fertilizer ingredients sold by the Company are nitrogen, phosphate and potash, all of which are readily available.

The Company’s market area for its plant nutrient wholesale business includes major agricultural states in the Midwest, North Atlantic and South. States with the highest concentration of sales are also the states where the Company’s facilities are located — Illinois, Indiana, Michigan and Ohio. Customers for the Company’s fertilizer products are principally retail dealers. Sales of agricultural fertilizer products are heaviest in the spring and fall. The Plant Nutrient division’s seven farm centers, located throughout Michigan, Indiana and Ohio, are located within the same regions as the Company’s other agricultural facilities. These farm centers offer agricultural fertilizer, custom application of fertilizer, and chemicals, seeds and supplies to the farmer.

Storage capacity at the Company’s fertilizer facilities, including its seven farm centers, was approximately 13.6 million cubic feet for dry fertilizers and approximately 35.3

6


Table of Contents

million gallons for liquid fertilizers at December 31, 2004. The Company reserves 6.2 million cubic feet of its dry storage capacity for various fertilizer manufacturers and customers and 14.8 million gallons of its liquid fertilizer capacity is reserved for manufacturers and customers. The agreements for reserved space provide the Company storage and handling fees and are generally for an initial term of one year, renewable at the end of each term. The Company also leases 0.8 million gallons of liquid fertilizer capacity under arrangements with various fertilizer dealers and warehouses in locations where the Company does not have facilities.

In its plant nutrient businesses, the Company competes with regional and local cooperatives, fertilizer manufacturers, multi-state retail/wholesale chain store organizations and other independent wholesalers of agricultural products. Many of these competitors have considerably larger resources than the Company. Competition in the agricultural products business of the Company is based principally on price, location and service.

Sales of grain (corn, soybeans, wheat and oats) and merchandising revenues totaled $672.9 million, $704.6 million and $583.9 million in 2004, 2003 and 2002, respectively. Sales of dry and liquid fertilizers (primarily nitrogen, phosphate and potash) to dealers and related merchandising revenues totaled $198.7 million, $157.8 million and $138.8 million in 2004, 2003 and 2002, respectively. Sales of fertilizer, chemicals, seeds and supplies to farmers and related merchandising revenues totaled $37.9 million, $36.8 million and $39.6 million in 2004, 2003 and 2002, respectively.

Rail Group

The Company’s Rail Group buys, sells, leases, rebuilds and repairs various types of used railcars and rail equipment. The Group also provides fleet management services to fleet owners and operates a custom steel fabrication business. A portion of the railcar fleet is leased from financial lessors and sub-leased to end-users, generally under operating leases which do not appear on the balance sheet. In addition, the Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to a financial intermediary and assigns the related operating lease to the financial intermediary on a non-recourse basis. In such transactions, the Company generally provides ongoing railcar maintenance and management services for the financial intermediary, receiving a fee for these services. The Company generally holds purchase options on most railcars owned by financial intermediaries.

On February 12, 2004, the Company completed the acquisition of certain railroad rolling stock and leasing assets from Railcar Ltd. and Progress Rail Services Corporation, both of which are part of Progress Energy, Inc. These assets consisted of 6,700 railcars, 48 locomotives and contracts to manage an additional 2,400 railcars for third party investors, all of which are managed by the Company’s Rail Group. The assets are owned primarily by several subsidiaries of TOP CAT Holding Co, a newly formed Limited Liability

7


Table of Contents

Company (LLC) which is a wholly-owned subsidiary of the Company. Financing for the acquisition was provided by $86.4 million in non-recourse notes.

Of the 14,649 railcars and 118 locomotives that the Company managed at December 31, 2004, 9,225 units or 62%, were included on the balance sheet, primarily as long-lived assets. The remaining 5,468 railcars and 74 locomotives are either in off-balance sheet operating leases or non-recourse arrangements. The Company also managed approximately 1,600 railcars for third party investors or consumers at December 31, 2004.

The risk management philosophy of the Company includes match-funding of lease commitments and detailed review of lessee credit quality. Match-funding (in relation to rail lease transactions) means matching the terms between the lease with the customer and the funding arrangement with the financial intermediary. The TOP CAT Holding Company investment was not match-funded. Generally, the Company completes non-recourse transactions whenever possible to minimize credit risk. The Company strives to be the Total Rail SolutionsSM provider for its railcar customers. This service mark depicts our willingness to serve the customers’ total railcar needs — including maintenance, car management, repairs, leasing, and all other railcar needs.

Competition for railcar marketing and fleet maintenance services is based primarily on service ability, and access to both used rail equipment and third party financing. Repair and fabrication shop competition is based primarily on price, quality and location.

Although the Company first managed a fleet of covered hopper cars used in the grain industry, it has diversified into other car types (boxcars, gondolas, open top hoppers and tank cars) and the markets in which they serve. In 2000, the Company added locomotives to the managed fleet. The Company plans to continue to diversify its fleet both in car types and industries and to build its fleet in 2005, which could include both owned and managed railcars and locomotives.

The construction of new railcars has been hampered by the high price of steel. The Company operates in the used car market – purchasing used cars and repairing and refurbishing them for specific markets and customers. The recent increase in demand for railcars has allowed the Company to place new leases or renew existing leases at higher rates and for longer terms. Additionally, the Company’s two railcar repair shops located in Maumee, Ohio and Spartanburg, South Carolina, have been operating at high capacity doing both repair and reconfiguration work. The Company outsources all of its locomotive and a large part of its railcar maintenance needs.

Lease revenues and railcar sales in the Company’s railcar marketing business were $53.9 million, $30.5 million and $14.3 million for 2004, 2003 and 2002, respectively. Sales in the railcar repair and fabrications shops were $5.4 million, $4.7 million and $4.4 million for 2004, 2003 and 2002, respectively.

8


Table of Contents

Processing Group

The Processing Group produces and markets turf and ornamental plant fertilizer and control products. It also produces and distributes corncob-based products to the chemical carrier, pet and industrial markets.

The Company sells consumer fertilizer and control products, for “do-it-yourself” application, to mass merchandisers, small independent retailers and other lawn fertilizer manufacturers. The Company also performs contract manufacturing of fertilizer and control products in its industrial line of business. In an industrial arrangement, the Company is not responsible for direct marketing support of the mass merchandiser. Margins on industrial tons are, therefore, lower than margins on consumer tons. Professional lawn products are sold both directly and through distributors to golf courses under The Andersons Golf ProductsTM label and lawn service applicators.

The turf products industry is highly seasonal, with the majority of sales occurring from early spring to early summer. During the off-season, the Company sells ice melt products to many of the same customers that purchase consumer turf products. The Company holds a large share of the golf course tees and greens market in the United States and hopes to expand this market share through development of high-value proprietary products. Principal raw materials for the turf care products are nitrogen, phosphate and potash, which are purchased primarily from the Company’s Plant Nutrient division. Competition is based principally on merchandising ability, logistics, service and quality. The Company attempts to minimize the amount of finished goods inventory it must maintain for customers, however, because demand is highly seasonal and influenced by local weather conditions, it may be required to carry inventory that it has produced into the next season. Also, because a majority of the consumer and industrial businesses use private label packaging, the Company closely manages production to anticipated orders by product and customer. This is consistent with industry practices.

Sales of turf and ornamental plant fertilizer and control products totaled $116.9 million, $123.5 million and $104.4 million in 2004, 2003 and 2002, respectively.

The Company is one of a limited number of processors of corncob-based products in the United States. These products serve the chemical and feed ingredient carrier, animal litter and industrial markets, and are distributed throughout the United States and Canada and into Europe and Asia. The principal sources for the corncobs are seed corn producers.

Sales of corncob and related products totaled $10.9 million, $10.5 million and $9.9 million in 2004, 2003 and 2002, respectively.

9


Table of Contents

Retail Group

The Company’s Retail Group consists of six stores operated as “The Andersons,” which are located in the Columbus, Lima and Toledo, Ohio markets and serve urban, suburban and rural customers. The retail concept is “MORE FOR YOUR HOME”® and includes a full line of home center products plus a wide array of other items not available at the more traditional home center stores. In addition to hardware, home remodeling and lawn and garden products, The Andersons stores offer housewares, automotive products, sporting goods, pet products, bath soft goods and food (bakery, deli, produce, wine and specialty groceries). In 2005, the Company will open a meat market in its fifth store. These meat markets are operated by a third party and the Company earns a percentage commission on each sale. Each store carries more than 80,000 different items, has 100,000 square feet or more of in-store display space plus 40,000 or more square feet of outdoor garden center space, and features do-it-yourself clinics, special promotions and varying merchandise displays. The majority of the Company’s non-perishable merchandise is received at a distribution center located in Maumee, Ohio.

The retail merchandising business is highly competitive. The Company competes with a variety of retail merchandisers, including home centers, department and hardware stores. Many of these competitors have substantially greater financial resources than the Company. The principal competitive factors are location, quality of product, price, service, reputation and breadth of selection. The Company’s retail business is affected by seasonal factors with significant sales occurring in the spring and during the Christmas season.

The Company also operates a sales and service facility for outdoor power equipment near one of its conventional retail stores.

Sales of retail merchandise including commissions on third party sales totaled $178.7 million, $178.6 million and $181.2 million in 2004, 2003 and 2002, respectively.

Research and Development

The Company’s research and development program is mainly involved with the development of improved products and processes, primarily for the Processing and Agriculture Groups. The Company expended approximately $650,000, $649,000, and $517,000 on research and development activities during 2004, 2003 and 2002, respectively.

Employees

At December 31, 2004 the Company had 1,224 full-time and 1,619 part-time or seasonal employees. The Company believes its relations with its employees are good.

10


Table of Contents

Available Information

We make available free of charge on or through our Internet website our Annual Report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities and Exchange Act of 1934 as soon as reasonably practicable after we electronically file such material with, or furnish it to, the Securities and Exchange Commission. Our Company website is http://www.andersonsinc.com. These reports are also available at the SEC’s website http://www.sec.gov.

Government Regulation

Grain sold by the Company must conform to official grade standards imposed under a federal system of grain grading and inspection administered by the United States Department of Agriculture (“USDA”).

The production levels, markets and prices of the grains that the Company merchandises are materially affected by United States government programs, which include acreage control and price support programs of the USDA. Also, under federal law, the President may prohibit the export of any product, the scarcity of which is deemed detrimental to the domestic economy, or under circumstances relating to national security. Because a portion of the Company’s grain sales is to exporters, the imposition of such restrictions could have an adverse effect upon the Company’s operations.

The Company, like other companies engaged in similar businesses, is subject to a multitude of federal, state and local environmental protection laws and regulations including, but not limited to, laws and regulations relating to air quality, water quality, pesticides and hazardous materials. The provisions of these various regulations could require modifications of certain of the Company’s existing plant and processing facilities and could restrict the expansion of future facilities or significantly increase the cost of their operations. The Company made capital expenditures of approximately $1,508,000, $1,440,000 and $690,000 in order to comply with these regulations in 2004, 2003 and 2002, respectively.

Item 2. Properties

The Company’s principal agriculture, retail and other properties are described below. Except as otherwise indicated, the Company owns all properties.

11


Table of Contents

Agriculture Facilities

                         
            Agricultural Fertilizer  
(in thousands)   Grain Storage     Dry Storage     Liquid Storage  
Location   (bushels)     (cubic feet)     (gallons)  
 
Maumee, OH (3)
    21,940       4,500       2,878  
Toledo, OH Port (4)
    11,950       1,800       5,623  
Metamora, OH
    5,775              
Toledo, OH (1)
    980              
Lyons, OH
    350              
Lordstown, OH
          530        
Gibsonburg, OH (2)
          37       349  
Fremont, OH (2)
          40       271  
Fostoria, OH (2)
          40       210  
Champaign, IL
    12,730       833        
Dunkirk, IN
    7,800       833        
Delphi, IN
    7,060       923        
Clymers, IN
    4,720              
Oakville, IN
    3,450              
Walton, IN (2)
          435       8,690  
Poneto, IN
          10       5,284  
Logansport, IN
          83       3,652  
Waterloo, IN (2)
          992       1,656  
Seymour, IN
          720       943  
North Manchester, IN (2)
          25       211  
Albion, MI
    2,780              
White Pigeon, MI
    2,700              
Webberville, MI
          1,747       5,060  
Litchfield, MI (2)
          30       438  
     
 
    82,235       13,578       35,265  
     


(1)   Facility leased.
 
(2)   Facility is or includes a farm center.
 
(3)   Includes leased facilities with a 3,800-bushel capacity.
 
(4)   Includes leased facilities with a 5,400-bushel capacity.

The grain facilities are mostly concrete and steel tanks, with some flat storage, which is primarily cover-on-first temporary storage. The Company also owns grain inspection buildings and dryers, maintenance buildings and truck scales and dumps.

The Plant Nutrient Division’s wholesale fertilizer and farm center properties consist mainly of fertilizer warehouse and distribution facilities for dry and liquid fertilizers. The Maumee, Ohio; Seymour, Indiana; and Walton, Indiana locations have fertilizer mixing, bagging and bag storage facilities. The Maumee, Ohio; Webberville, Michigan;

12


Table of Contents

Logansport, Indiana; Walton, Indiana and Poneto, Indiana locations also include liquid manufacturing facilities.

Retail Store Properties

         
Name   Location   Square Feet
 
Maumee Store
  Maumee, OH   131,000
Toledo Store
  Toledo, OH   130,000
Woodville Store (1)
  Northwood, OH   100,000
Lima Store (1)
  Lima, OH   117,000
Sawmill Store
  Columbus, OH   134,000
Brice Store
  Columbus, OH   128,000
Distribution Center (1)
  Maumee, OH   245,000


(1)   Facility leased.

The leases for the two stores and the distribution center are long-term operating leases with several renewal options and provide for minimum aggregate annual lease payments approximating $1.0 million. The two store leases provide for contingent lease payments based on achieved sales volume. One store had sales triggering payments of contingent rental each of the last three years. In addition, the Company owns a service and sales facility for outdoor power equipment adjacent to its Maumee, Ohio retail store.

Other Properties

In its railcar business, the Company owns, leases or manages for financial institutions 118 locomotives and 14,649 railcars (primarily covered or open hoppers with some boxcars, tank cars and gondolas). Future minimum lease payments for the railcars and locomotives are $56.7 million with future minimum contractual lease and service income of approximately $92.3 million for all railcars, regardless of ownership. Lease terms range from one to eight years. The Company also operates railcar repair facilities in Maumee, Ohio and Spartanburg, South Carolina, a steel fabrication facility in Maumee, Ohio, and owns or leases a number of switch engines, mobile repair units, cranes and other equipment.

The Company owns lawn fertilizer production facilities in Maumee, Ohio; Bowling Green, Ohio; and Montgomery, Alabama. It also owns corncob processing and storage facilities in Maumee, Ohio and Delphi, Indiana. The Company leases lawn fertilizer warehouse facilities in Toledo, Ohio; Montgomery, Alabama; and Pottstown, Pennsylvania.

The Company also owns an auto service center that is leased to its former venture partner. The Company’s administrative office building is leased under a net lease expiring in 2015. The Company owns approximately 1,129 acres of land on which the above

13


Table of Contents

properties and facilities are located and approximately 345 acres of farmland and land held for sale or future use.

Real properties, machinery and equipment of the Company were subject to aggregate encumbrances of approximately $60.1 million at December 31, 2004. Additionally, 6,367 railcars and 44 locomotives, purchased as part of the February 12, 2004 acquisition, are held in bankruptcy-remote entities collateralizing $74.4 million of non-recourse debt at December 31, 2004. Additions to property, including intangible assets but excluding railcar assets, for the years ended December 31, 2004, 2003 and 2002 amounted to $16.8 million, $11.7 million and $9.8 million, respectively. Additions to the Company’s railcar assets (including railcars acquired as part of the 2004 business acquisition) totaled $127.7 million, $20.5 million and $8.2 million for the years ended December 31, 2004, 2003 and 2002, respectively. These additions were offset by sales and financings of railcars of $45.6 million, $16.7 million and $16.0 million for the same periods. See Note 10 to the Company’s consolidated financial statements in Item 8 for information as to the Company’s leases.

The Company believes that its properties, including its machinery, equipment and vehicles, are adequate for its business, well maintained and utilized, suitable for their intended uses and adequately insured.

Item 3. Legal Proceedings

Investigators from the U.S. and Ohio Environmental Protection Agencies and the U.S. District Attorney’s office are looking into the purported possibility of an unauthorized discharge and / or a purported incident of failure to keep a record in connection with the purported discharge at the Company’s Maumee, Ohio, fertilizer plant. Management is cooperating with the investigation and, although the investigation could lead to formal proceedings, has no reason to believe that any outcome should materially affect the Company’s operations.

The Company is also cooperating with the City of Toledo, Ohio, Department of Public Utilities, Division of Environmental Services, which has issued a notice of alleged violation of certain City of Toledo Municipal code environmental regulations in connection with stormwater drainage from potentially contaminated soil at the Company’s Toledo, Ohio, port facility. The Company has proposed a surface water drainage plan which, at the request of regulatory authorities, is being reviewed by outside consultants. Although this investigation could lead to additional proceedings, management has no reason to believe that the Company’s proposed surface water drainage plan, if accepted, should materially affect the Company’s operations.

Item 4. Submission of Matters to a Vote of Security Holders

No matters were voted upon during the fourth quarter of fiscal 2004.

14


Table of Contents

Item 4a. Executive Officers of the Registrant

The information under this Item 4A is furnished pursuant to Instruction 3 to Item 401(b) of Regulation S-K. The executive officers of The Andersons, Inc., their positions and age (as of February 28, 2005) are presented below.

             
            Year
Name   Position   Age   Assumed
 
Dennis J. Addis
  President, Plant Nutrient Division, Agriculture Group   52   2000
 
  Vice President and General Manager, Plant Nutrient       1999
 
       Division, Agriculture Group        
 
           
Daniel T. Anderson
  President, Retail Group   49   1996
 
           
Michael J. Anderson
  President and Chief Executive Officer   53   1999
 
  President and Chief Operating Officer       1996
 
           
Richard M. Anderson
  President, Processing Group   48   1999
 
           
Richard P. Anderson
  Chairman of the Board   75   1999
 
  Chairman of the Board and Chief Executive Officer       1996
 
           
Naran U. Burchinow
  Vice President, General Counsel and Secretary   51   2005
 
  Formerly Operations Counsel, GE Commercial       2003
 
       Distribution Finance Corporate       1993
 
  Formerly General Counsel, ITT Commercial Finance        
 
       Corporation and Deutsche Financial Services        
 
           
Dale W. Fallat
  Vice President, Corporate Services   60   1992
 
           
Philip C. Fox
  Vice President, Corporate Planning   62   1996
 
           
Charles E. Gallagher
  Vice President, Human Resources   63   1996
 
           
Richard R. George
  Vice President, Controller and CIO   55   2002
 
  Vice President and Controller       1996
 
           
Harold M. Reed
  President, Grain Division   48   2000
 
  Vice President and General Manager, Grain Division,       1999
 
       Agriculture Group        
 
           
Rasesh H. Shah
  President, Rail Group   50   1999
 
           
Gary L. Smith
  Vice President, Finance and Treasurer   59   1996

15


Table of Contents

PART II

Item 5.  Market for the Registrant’s Common Equity and Related Stockholder Matters

The Common Shares of The Andersons, Inc. trade on the Nasdaq National Market under the symbol “ANDE.” On February 28, 2005, the closing price for the Company’s Common Shares was $31.6 per share. The following table sets forth the high and low bid prices for the Company’s Common Shares for its four quarters in each of 2004 and 2003.

                                 
    2004     2003  
    High     Low     High     Low  
Quarter Ended
                               
March 31
  $ 20.00     $ 15.50     $ 13.00     $ 12.25  
June 30
    19.75       16.08       13.40       11.52  
September 30
    21.30       16.45       15.35       12.25  
December 31
    26.29       20.01       17.70       14.80  

The Company’s transfer agent and registrar is Computershare Investor Services, LLC, 2 North LaSalle Street, Chicago, IL 60602. Telephone 312-588-4991.

Shareholders

At February 28, 2005, there were 7.4 million common shares outstanding: 911 shareholders of record and approximately 2,700 shareholders for whom security firms acted as nominees.

Dividends

The Company has declared and paid 33 consecutive quarterly dividends since the end of 1996, its first year of trading. The Company paid $0.07 per common share in 2003 and $0.075 per common share for the dividends paid in January, April and July, 2004. In October 2004, the Company paid $0.08 per common share. On December 29, 2004, the Company announced a dividend of $0.08 per common share to be paid on January 24, 2005 to shareholders of record on January 1, 2005.

The Company’s objective is to pay a quarterly cash dividend, however, dividends are subject to Board of Director approval and loan covenant restrictions.

16


Table of Contents

Equity Plans

The following table gives information as of December 31, 2004 about the Corporation’s Common Shares that may be issued upon the exercise of options under all of our existing equity compensation plans.

                         
    Equity Compensation Plan Information  
                    Number of securities  
                    remaining available  
    (a)             for future issuance  
    Number of securities     Weighted-average     under equity  
    to be issued upon     exercise price of     compensation plans  
    exercise of     outstanding     (excluding  
    outstanding options,     options, warrants     securities reflected  
Plan category   warrants and rights     and rights     in column (a))  
Equity compensation plans approved by security holders
    778,575(1)       $  11.90       728,049(2)  


(1)   This number includes options (754,424) and restricted shares (24,151) outstanding under the Corporation’s Amended and Restated Long-Term Performance Compensation Plan dated December 14, 2001. This number does not include any shares related to the Employee Share Purchase Plan. The Employee Share Purchase Plan allows employees to purchase common shares at the lower of the market value on the beginning or end of the calendar year through payroll withholdings. These purchases are completed as of December 31.
 
(2)   This number includes 291,480 Common Shares available to be purchased under the Employee Share Purchase Plan.

Purchases of Equity Securities by the Issuer and Affiliated Purchasers

There were no repurchases of common stock during 2004. The Company’s Board of Directors approved the repurchase of 2.8 million shares for use in employee, officer and director stock purchase and stock compensation plans. Since the beginning of this repurchase program in 1996, the Company has purchased 2.1 million shares in the open market.

Item 6. Selected Financial Data

The following table sets forth selected consolidated financial data of the Company. The data for each of the five years in the period ended December 31, 2004 are derived from the consolidated financial statements of the Company. The data presented below should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and the Consolidated Financial Statements and notes thereto included in Item 8.

17


Table of Contents

                                         
(in thousands, except for per share and ratios and other data)                          
            For the years ended December 31              
    2004     2003     2002     2001     2000  
     
Operating results
                                       
Grain sales and revenues
  $ 672,906     $ 704,574     $ 583,947     $ 475,953     $ 488,204  
Fertilizer, retail & other sales
    602,367       542,390       492,580       504,408       470,301  
     
Total sales & revenues
    1,275,273       1,246,964       1,076,527       980,361       958,505  
Gross profit – grain
    52,680       41,783       47,348       52,029       46,789  
Gross profit – fertilizer, retail & other
    136,419       122,311       115,753       108,722       111,393  
     
Total gross profit
    189,099       164,094       163,101       160,751       158,182  
Other income / gains (a)
    4,973       4,701       3,728       3,846       7,060  
Equity in earnings (losses) of affiliates
    1,471       347       13       (5 )     9  
Pretax income
    30,103       17,965       16,002       11,931       14,364  
Income before cumulative effect of change in accounting principle
    19,144       11,701       10,764       9,042       10,078  
Cumulative effect of change in accounting principle (net of tax)
                3,480       (185 )      
Net income
    19,144       11,701       14,244       8,857       10,078  
 
                                       
Financial position
                                       
Total assets
    572,789       492,619       469,218       458,324       442,965  
Working capital
    105,746       89,532       81,755       75,228       55,260  
Long-term debt (b)
    89,803       82,127       84,272       91,316       80,159  
Long-term debt, non-recourse (b)
    64,343                          
Shareholders’ equity
    133,876       115,791       105,765       94,934       89,836  
 
                                       
Cash flows / liquidity
                                       
Cash flows from operations
    62,492       44,093       23,249       (6,108 )     (18,303 )
Depreciation and amortization
    21,435       15,139       14,314       14,264       13,119  
Cash invested in acquisitions / investments in affiliates
    85,753       1,182                   16,311  
Investments in property, plant & equipment
    13,201       11,749       9,834       9,155       16,189  
Net investment in (sale of) railcars (c)
    (90 )     3,788       (7,782 )     6,414       12,424  
EBITDA (e)
    62,083       41,152       40,128       37,765       39,312  
 
                                       
Per share data:
                                       
Net income – basic
    2.64       1.64       1.96       1.22       1.34  
Net income – diluted
    2.55       1.59       1.92       1.21       1.34  
Dividends paid
    0.305       0.28       0.26       0.26       0.24  
Year-end market value
    25.50       15.97       12.70       10.00       8.62  
 
                                       
Ratios and other data
                                       
Pretax return on beginning equity
    26.0 %     17.0 %     16.9 %     13.3 %     16.9 %
Net income return on beginning equity
    16.5 %     11.1 %     15.0 %     9.9 %     11.9 %
Funded long-term debt to equity ratio (d)
    0.7-to-1       0.7-to-1      0.8-to-1   1.0-to-1   0.9-to-1
Weighted average shares outstanding (000’s)
    7,246       7,141       7,283       7,281       7,507  
Effective tax rate
    36.4 %     34.9 %     32.7 %     24.2 %     29.8 %


Note:   Prior years have been revised to conform to the 2004 presentation; these changes did not impact net income.
 
  (a)   Includes gains of $0.3 million in each of 2002 and 2001, and $2.1 million in 2000 for insurance settlements received. Also in 2000, a $1.0 million gain was recognized on the sale of a business.
 
  (b)   Excludes current portion of long-term debt.
 
  (c)   Represents the net of purchases of railcars offset by proceeds on sales of railcars.

18


Table of Contents

    In 2002, proceeds exceeded purchases. In 2004, cars acquired as described in Note 3 to the consolidated financial statements have been excluded from this number.

(d) Calculated by dividing long-term debt by total year-end equity as stated under “Financial position.” Does not include non-recourse debt.

(e) Earnings before interest, taxes, depreciation and amortization, or EBITDA, is a non-GAAP measure. We believe that EBITDA provides additional information for investors and others in determining our ability to meet debt service obligations. EBITDA does not represent and should not be considered as an alternative to net income or cash flow from operations as determined by generally accepted accounting principles, and EBITDA does not necessarily indicate whether cash flow will be sufficient to meet cash requirements. Because EBITDA, as determined by us, excludes some, but not all, items that affect net income, it may not be comparable to EBITDA or similarly titled measures used by other companies.

      The following table sets forth (1) our calculation of EBITDA and (2) a reconciliation of EBITDA to our cash flow provided by operating activities.

                                         
 
(in thousands)           For the years ended December 31              
    2004     2003     2002     2001     2000  
     
Income before cumulative effect of change in accounting principle
  $ 19,144     $ 11,701     $ 10,764     $ 9,042     $ 10,078  
Add:
                                       
Provision for income taxes
    10,959       6,264       5,238       2,889       4,286  
Interest expense
    10,545       8,048       9,812       11,570       11,829  
Depreciation and amortization
    21,435       15,139       14,314       14,264       13,119  
     
EBITDA
    62,083       41,152       40,128       37,765       39,312  
     
Add/(subtract):
                                       
Provision for income taxes
    (10,959 )     (6,264 )     (5,238 )     (2,889 )     (4,286 )
Interest expense
    (10,545 )     (8,048 )     (9,812 )     (11,570 )     (11,829 )
Gain on insurance settlements
                (302 )     (338 )     (2,088 )
Gain on disposal of property, plant & equipment and business
    (431 )     (273 )     (406 )     (336 )     (1,027 )
Realized & unrealized gains (losses) on railcars & related leases
    (2,855 )     (2,146 )     (179 )     1,172       (110 )
Deferred income taxes
    3,184       382       1,432       (539 )     2,242  
Changes in working capital, unremitted earnings of affiliates & other
    22,287       19,290       (2,374 )     (29,373 )     (40,517 )
     
Net cash provided by / (used in) operations
  $ 62,764     $ 44,093     $ 23,249     $ (6,108 )   $ (18,303 )
     

Item 7.      Management’s Discussion and Analysis of Financial Condition and Results of Operations

Forward Looking Statements

The following Management’s Discussion and Analysis contains various “forward-looking statements” which reflect the Company’s current views with respect to future events and financial performance. These forward-looking statements are subject to certain risks and uncertainties, including but not limited to those identified below, which could cause actual results to differ materially from historical results or those anticipated. The words “believe,” “expect,” “anticipate,” “will” and similar expressions identify forward-looking statements. Readers are cautioned not to place undue reliance on these forward-looking

19


Table of Contents

statements, which speak only as of their dates. The Company undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise. The following factors could cause actual results to differ materially from historical results or those anticipated: weather; supply and demand of commodities including grains, fertilizer and other basic raw materials; market prices for grains and the potential for increased margin requirements; environmental and governmental policies; competition; economic conditions; risks associated with acquisitions; interest rates; and income taxes.

Critical Accounting Policies and Estimates

The process of preparing financial statements requires management to make estimates and judgments that affect the carrying values of the Company’s assets and liabilities as well as the recognition of revenues and expenses. These estimates and judgments are based on the Company’s historical experience and management’s knowledge and understanding of current facts and circumstances. Certain of the Company’s accounting policies are considered critical, as these policies are important to the depiction of the Company’s financial statements and/or require significant or complex judgment by management. Note 2 of the consolidated financial statements in Item 8 more fully describes our significant accounting policies, however, following are those accounting policies that management considers most critical to the Company’s financial statements.

Grain Inventories The Company marks to market all grain inventory, forward purchase and sale contracts for grain, and exchange-traded futures and options contracts. The grain inventories are freely traded, have quoted market prices, and may be sold without significant additional processing. Management estimates market value based on exchange-quoted prices, adjusted for differences in local markets. Changes in market value are recorded as merchandising revenues in the statement of income. If management used different methods or factors to estimate market value, amounts reported as inventories and merchandising revenues could differ. Additionally, if market conditions change subsequent to year-end, amounts reported in future periods as inventories and merchandising revenues could differ.

Because the Company marks to market inventories and sales commitments, gross profit on a grain sale transaction is recognized when a contract for sale of the grain is executed. The related revenue is recognized upon shipment of the grain, at which time title transfers and customer acceptance occurs.

Grain inventories contain valuation reserves established to recognize the difference in quality and value between contractual grades and actual quality grades of inventory held by the Company. These quality reserves also require management to exercise judgment.

Marketing Agreement The Company has negotiated a marketing agreement that covers certain of its grain facilities (certain of which are leased from Cargill). Under this five

20


Table of Contents

year amended and restated agreement (ending in May 2008), the Company sells grain from these facilities to Cargill at market prices. Income earned from operating the facilities (including buying, storing and selling grain and providing grain marketing services to its producer customers) over a specified threshold is shared 50/50 with Cargill. Measurement of this threshold is made on a cumulative basis and cash is paid to Cargill (if required) at each contract year end. The Company recognizes its share of income to date at each month-end and accrues for any payment to Cargill in accordance with Emerging Issues Task Force Topic D-96, “Accounting for Management Fees Based on a Formula.” The adoption of this standard, effective for periods beginning after January 1, 2002, resulted in a cumulative effect adjustment increase of $3.5 million after tax in 2002.

Derivatives — Commodity Contracts The Company utilizes regulated commodity futures and options contracts to hedge its market price exposure on the grain it owns and related forward purchase and sale contracts. These contracts are included in the balance sheet in inventory at their current market value. Realized and unrealized gains and losses in the market value of these futures and option contracts are included in the income statement as a component of sales and merchandising revenues. While the Company considers all of its commodity contracts to be effective economic hedges, the Company does not designate its commodity futures and options contracts as hedges. Therefore, the Company does not defer gains and losses on these same contracts as would occur for designated hedges under FASB Statement No. 133, “Accounting for Derivative Instruments and Hedging Activities.” Both the underlying inventory and forward purchase and sale contracts and the related futures and options contracts are marked to market on a daily basis.

Impairment of Long-Lived Assets The Company’s various business segments are each highly capital intensive and require significant investment in facilities and / or rolling stock. In addition, the Company has a limited amount of intangible assets and goodwill (described more fully in Note 4 to the Company’s consolidated financial statements in Item 8) that it acquired in various business combinations. Whenever changing conditions warrant, we review the fair value of the tangible and intangible assets that may be impacted. We also annually review the balance of goodwill for impairment in the fourth quarter. These reviews for impairment take into account estimates of future undiscounted cash flows. Our estimates of future cash flows are based upon a number of assumptions including lease rates, lease terms, operating costs, life of the assets, potential disposition proceeds, budgets and long-range plans. While we believe the assumptions we use to estimate future cash flows are reasonable, there can be no assurance that the expected future cash flows will be realized. If management used different estimates and assumptions in its evaluation of these cash flows, the Company could recognize different amounts of expense in future periods.

Employee Benefit Plans The Company provides substantially all full-time employees with pension benefits and postretirement health care benefits. In order to measure the

21


Table of Contents

expense and funded status of these employee benefit plans, management makes several estimates and assumptions, including interest rates used to discount certain liabilities, rates of return on assets set aside to fund these plans, rates of compensation increases, employee turnover rates, anticipated mortality rates and anticipated future healthcare cost trends. These estimates and assumptions are based on the Company’s historical experience combined with management’s knowledge and understanding of current facts and circumstances. The Company uses third-party specialists to assist management in measuring the expense and funded status of these employee benefit plans. If management used different estimates and assumptions regarding these plans, the funded status of the plans could vary significantly and then the Company could recognize different amounts of expense over future periods.

Certain accounting guidance, including the guidance applicable to pensions and postretirement benefits, does not require immediate recognition of the effects of a deviation between actual and assumed experience or the revision of an estimate. This approach allows the favorable and unfavorable effects that fall within an acceptable range to be netted. Although this netting occurs outside the basic financial statements, the net amount is disclosed as an unrecognized gain or loss in Note 11 to the Company’s consolidated financial statements in Item 8. At December 31, 2004, we had an unrecognized loss related to our pension plans of $16.7 million compared to an unrecognized loss of $14.6 million at December 31, 2003. For the postretirement benefit plans, our December 31, 2004 unrecognized loss was $17.0 million as compared to an unrecognized loss of $16.8 million at December 31, 2003. A portion of the December 31, 2004 unrecognized loss for both pension and postretirement benefits will be amortized into earnings in 2005. The effect on years after 2005 will depend in large part on the actual experience of the plans in 2005 and beyond. In 2004, benefits expense included $1.0 million and $0.9 million of amortization of the unrecognized loss existing at December 31, 2003 for the pension and postretirement plans, respectively.

Revenue Recognition The Company recognizes revenue for the sales of its products at the time of shipment. Gross profit on sales of grain is recognized when sales contracts are entered into as the Company marks its contracts to the market on a daily basis. Revenues from other merchandising activities are recognized as open grain contracts are marked-to-market or as related services are provided. Rental revenues on operating leases are recognized on a straight-line basis over the term of the lease. Sales returns and allowances, if required, are provided for at the time sales are recorded. Shipping and handling costs are included in cost of sales.

The Company sells railcars to financial intermediaries and other customers. Proceeds from railcar sales, including railcars sold in non-recourse transactions, are recognized as revenue at the time of sale if there is no leaseback or the operating lease is assigned to the buyer, non-recourse to the Company. Revenue on operating leases (where the Company is the lessor) and on servicing and maintenance contracts in non-recourse transactions is recognized over the term of the lease or service contract.

22


Table of Contents

Leasing activities The Company accounts for its leasing activity in accordance with FASB Statement No. 13, as amended, and related pronouncements. The Company’s Rail segment leases and manages railcars for third parties and leases railcars for internal use. Most leases to Rail segment customers are structured as operating leases. Railcars leased by the Company to its customers are either owned by the Company, leased from financial intermediaries under operating leases or leased from financial intermediaries under capital leases. The leases from financial intermediaries are generally structured as sale-leaseback transactions. Lease income and lease expense are recognized on a straight-line basis over the term of the lease for most leases.

As part of its acquisition of railroad rolling stock and leasing assets from Progress Energy and subsidiaries, the Company acquired some existing leases where the monthly lease fee is contingent upon some measure of usage (“per diem” leases). This monthly usage is tracked, billed and collected by third party service providers and funds are generally remitted to the company along with usage data three months after they are earned. The Company records lease revenue for these per diem arrangements based on recent historical usage patterns and records a true up adjustment when the actual data is received. Revenues recognized under per diem arrangements totaled $8.4 million in 2004. There were no per diem arrangements prior to 2004.

The Company periodically finances some of its railcars through leases with a financial intermediary, the terms of which require the Company to capitalize the assets and record the net present value of the lease obligation on its balance sheet as a long-term borrowing. There are no gains or losses on these financing transactions. The obligation is included with the Company’s long-term debt as described in Note 7 to the consolidated annual financial statements in Item 8. Railcars under these leases are being depreciated to their residual value over the term of the lease.

The Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to financial intermediaries and assigns the related operating lease on a non-recourse basis. The Company generally provides ongoing railcar maintenance and management services for the financial intermediaries, and receives a fee for such services when earned. On the date of sale, the Company recognizes the proceeds from sales of railcars in non-recourse lease transactions as revenue. Management and service fees are recognized as revenue as the underlying services are provided, which is generally spread evenly over the lease term.

Taxes Our annual tax rate is based on our income, statutory tax rates and tax planning opportunities available to us in the various jurisdictions in which we operate. Significant judgment is required in determining our annual tax rate and in evaluating our tax positions. We establish reserves when, despite our belief that our tax return positions are fully supportable, we believe that certain positions are likely to be challenged and that we may not prevail. We adjust these reserves in light of changing

23


Table of Contents

facts and circumstances, such as the progress of a tax audit. An estimated effective tax rate for a year is applied to our quarterly operating results. In the event there is a significant or unusual item recognized in our quarterly operating results, the tax attributable to that item is separately calculated and recorded at the same time as that item.

New Accounting Standard In December 2004, the Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (“SFAS”) No. 123 (Revised 2004), ''Share-Based Payment.”. This standard requires expensing of stock options and other share-based payments and supersedes SFAS No. 123, which had allowed companies to choose between expensing stock options or showing pro forma disclosure only. The standard is effective for the Company as of July 1, 2005 and will apply to all awards granted, modified, cancelled or repurchased after that date as well as the unvested portion of prior awards. The Company is currently evaluating the provisions of this standard and will begin expensing stock options in the third quarter of 2005. For 2004, pro forma disclosure in Note 2 to the consolidated financial statements in Item 8 showed a decrease in diluted earnings per share of $0.04 which was calculated using the Black-Scholes option valuation model. While this may approximate the full year impact of adoption of this standard, the Company has not finalized its decision on the valuation model and has proposed a new long-term compensation plan to its shareholders which could result in a different annual impact upon adoption.

In November 2004, FASB issued SFAS No. 151, ''Inventory Costs – an Amendment of ARB No. 43, Chapter 4.’’ This standard provides clarification that abnormal amounts of idle facility expense, freight, handling costs, and spoilage should be recognized as current-period charges. Additionally, this standard requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. The provisions of this standard are effective for inventory costs incurred during fiscal years beginning after June 15, 2005. This standard does not have a material impact to the Company’s financial statements.

Operating Results

The following discussion focuses on the operating results as shown in the consolidated statements of income. Following are tables (in thousands) highlighting sales and merchandising revenues, gross profit and operating income by segment. Additional segment information is included in Note 13 to the Company’s consolidated financial statements in Item 8.

24


Table of Contents

                         
Sales and merchandising revenues   2004     2003     2002  
     
Agriculture
  $ 909,480     $ 899,174     $ 762,268  
Rail
    59,283       35,200       18,747  
Processing
    127,814       134,017       114,315  
Retail
    178,696       178,573       181,197  
     
Total
  $ 1,275,273     $ 1,246,964     $ 1,076,527  
     
                         
Gross profit   2004     2003     2002  
     
Agriculture
  $ 87,372     $ 76,706     $ 80,632  
Rail
    28,793       13,626       8,718  
Processing
    21,503       23,367       22,876  
Retail
    51,431       50,395       50,875  
     
Total
  $ 189,099     $ 164,094     $ 163,101  
     
                         
Operating income (loss)   2004     2003     2002  
     
Agriculture
  $ 21,302     $ 13,868     $ 15,154  
Rail
    10,986       4,062       1,563  
Processing
    (144 )     1,022       (1,322 )
Retail
    2,108       3,413       4,003  
Other
    (4,149 )     (4,400 )     (3,396 )
     
Total
  $ 30,103     $ 17,965     $ 16,002  
     

Comparison of 2004 with 2003

Sales and merchandising revenues for 2004 totaled $1.3 billion, an increase of $28.3 million, or 2%, from 2003. Sales in the Agriculture Group were up $1.5 million, or less than 1%. Grain sales decreased $41.0 million resulted from a 7% decrease in the average price of bushels sold partially offset by a 1% volume increase. Corn volume and price per bushel increased but volume in soybeans, wheat and oats declined. In both 2004 and 2003, grain expected to ship in the following calendar year was shipped in the fourth quarter. This occurred because of increased demand and / or market prices favoring sales rather than storage of grain. Fertilizer sales were up $42.5 million, or 23%, due to an 11% increase in the average price per ton sold and an 11% increase in volume. Much of the price increase relates to escalation in prices of the basic raw materials, primarily potassium and nitrogen. Generally, these increases can be passed through to customers although a price increase may also reduce consumer demand at the producer level. Revenues in both grain and fertilizer businesses are significantly impacted by the market price of the commodities being sold.

Merchandising revenues in the Agriculture Group were up $8.8 million, or 29%, due primarily to increased space income (before interest charges) in the Grain division. Space income is income earned on grain held for our account or for our customers and includes storage fees earned and appreciation or depreciation in the value of grain owned. Grain

25


Table of Contents

on hand at December 31, 2004 was 67.1 million bushels, of which 14.5 million bushels were stored for others. This compares to 56.1 million bushels on hand at December 31, 2003, of which 17.3 million bushels were stored for others.

The 2004 harvest results were strong in the Company’s market area for both corn and soybeans. Corn production in Ohio, Indiana, Illinois and Michigan exceeded the 2003 production by 13% and soybean production in the same states exceeded 2003 production by 33%. Although the wheat production for 2004 was down 10% as compared to 2003, it exceeded the Company’s initial expectations. The Company received more grain in 2004 than 2003 for all grain types. Despite this strong harvest, demand continued and the Company was able to sell grain throughout the fourth quarter, some of which was expected to be sold in the first quarter of 2005. Winter wheat acres planted in 2004 for harvest in 2005 are down 15%. The Company doesn’t expect the 2004 crop volume to be repeated in 2005, however, with good weather during the spring planting season, it could still be a very good year.

The Company has also announced that it is considering construction of a 50 million gallon-per-year ethanol production facility. One of the possible sites is adjacent to its Albion, Michigan grain facility. Cost to construct this facility could approximate $80 million and the Company expects investment by one or more minority investors. Any project is subject to Board approval. The Company is looking at several other possibilities to gain entry into the ethanol industry and has Board of Director approval to invest up to $1 million in Iroquois Bio-Energy LLC, which expects to begin construction on an ethanol production facility in the Spring of 2005. The Company also holds a contract for corn origination and risk management services for this proposed facility.

The Company is continuing its investigation into possible opportunities in the ethanol industry and may increase its involvement in 2005 through additional investments in stand-alone facilities, investments in holding companies or contracts to provide services to new or existing facilities.

If the proposed growth of the ethanol industry occurs, it could impact the Company’s grain business in potentially significant ways. It is expected to increase demand for corn, with resulting higher prices and increased competition for corn. In certain situations, our grain business could be negatively impacted if there are new nearby ethanol plants constructed to compete for locally available corn. Conversely, providing grain origination services and distillers dried grain marketing services to the ethanol industry is a potential growth opportunitiy for our grain trading operations.

The Rail Group had a $24.1 million, or 68% increase in sales. Lease fleet income increased $30.2 million, $21.6 million of which was from the large railcar acquisition completed in February 2004. Sales of railcars and related leases decreased $6.8 million and the remainder of the increase resulted from a $0.7 million increase in revenue in the repair and fabrication shops. Railcars under management at December 31, 2004 were

26


Table of Contents

14,649 compared to 6,291 under management at December 31, 2003. Locomotives under management were 118 at December 31, 2004 and 74 at December 31, 2003. The railcar utilization (railcars in lease service) rate was 92% at both December 31, 2004 and December 31, 2003 in spite of the significant increase in railcars and locomotives.

Demand for railcars continued to strengthen in 2004 and high steel prices have limited new car construction. Continual lease renewals for higher monthly rates and longer terms position this segment well for continued growth. The Company plans to continue its investment in railcars and fleet management services in 2005.

The Processing Group had a $6.2 million, or 5%, decrease in sales and merchandising revenues resulting primarily from an overall 8% decrease in volume partially offset by a 4% increase in the average price per ton sold. In the professional lawn business, serving the golf course and lawn care operator markets, volume was down 6% and sales were down 5%, primarily due to reduced demand in the golf course market. Pressure on golf course profitability, coupled with some low-price competition has reduced demand for premium golf course fertilizers. In the consumer and industrial lawn businesses, where we serve as contract manufacturer for several large “brand” companies, a manufacturer of private label products and also manufacture our own brands, volume was down 15% and sales down 5%.

This industry continues to operate with excess manufacturing capacity and some of the Company’s customers have struggled with their own programs. Because of this excess capacity, the Company decided in the fourth quarter of 2004 to close-down a small (five employee) manufacturing operation in a leased facility in Pennsylvania. The facility will continue to be used for warehousing and distribution through the current lease term which ends in the fourth quarter of 2005. The cob business, a much smaller component of the Processing Group, had a 3% increase in sales primarily due to an 11% increase in volume.

Same-store sales and revenues in the Retail Group were flat in 2004 as compared to 2003. Individual store results were mixed; however, the Columbus market again showed improvement. As expected, sales in the Toledo market were down due to significant new competition from national “Big Box” retailers. January 2005 results were positive and showed increased sales, however, this business continues to be faced with continued competition in its primary markets by competitors of significant size.

Gross profit for 2004 totaled $189.1 million, an increase of $25.0 million, or 15%, from 2003. The Agriculture Group had a $10.7 million, or 14%, increase in gross profit. Gross profit in the Grain division totaled $52.7 million, an increase of $10.9 million, or 26% resulting primarily from the increased merchandising revenues mentioned previously along with a $1.6 million increase in gross profit on grain sales. The Plant Nutrient division recognized a decrease in gross profit of $0.2 million, primarily due to a

27


Table of Contents

significant increase in cost per ton that couldn’t be fully recouped through increased prices.

Gross profit in the Rail Group increased $15.2 million, or 111%. This increase included $15.3 million in increased lease fleet income ($12.4 million on the newly acquired fleet), a $0.6 million increase in gross profit on car sales, and a $0.7 million reduction in gross profit in the railcar repair and fabrication shops. Lease fleet income is gross lease (rent) and fleet management income less direct costs of cars leased to customers (rental expense or depreciation, property taxes and maintenance).

Gross profit for the Processing Group in 2004 decreased $1.9 million, or 8%, when compared to 2003. Although there was a slight increase in gross profit per ton, the significant decrease in volume in the lawn businesses resulted in the overall decrease. The majority of the decreased gross profit occurred in the consumer / industrial lawn business. Gross profit in the cob business was flat from 2003 to 2004.

Gross profit in the Retail Group increased $1.0 million, or 2%, from 2003. This was due to a modest increase in margins, as a result of changes in the mix of products sold on flat sales.

In 2004, the Company recognized $1.5 million of equity in earnings of unconsolidated subsidiaries, most notably Lansing Grain LLC. This was a significant increase from the 2003 amount of $0.3 million and resulted both from increased performance of unconsolidated subsidiaries as well as an increase in the percentage owned by the Company from 15.1% to 21.9%.

Operating, administrative and general expenses for 2004 totaled $154.9 million, an $11.8 million increase from 2003. Included in this increase is $4.5 million related to growth in the Rail and Agriculture Groups. The remaining $7.3 million increase is 5% higher than 2003 and represents a variety of cost increases, most notably $1.9 million in increased retirement and health care benefits expense, $1.4 million in professional services costs relating to compliance with the Sarbanes-Oxley Act, and $2.8 million in additional labor and performance incentives. A portion of the additional labor was related to additional staffing to support the ongoing requirements of the Sarbanes-Oxley act.

The Company expects continued increases in retirement and health care benefits expense into 2005 based on known changes in actuarial assumptions and health care claims inflation. The Company is continuing to evaluate its benefit programs and look for opportunities to provide competitive benefits at a reasonable cost.

Interest expense for 2004 was $10.5 million, a $2.5 million, or 31%, increase from 2003. Average daily short-term borrowings for 2004 were down 17.5% when compared to 2003 while the average short-term interest rate decreased from 2.1% for 2003 to 1.9% for 2004.

28


Table of Contents

Long-term interest expense increased 53% for the same period and relates primarily to the significant increase in long-term debt incurred to complete the railcar acquisition.

As a result of the above, pretax income of $30.1 million for 2004 was 68% higher than the pretax income of $18.0 million in 2003. Income tax expense of $11.0 million was recorded in 2004 at an effective rate of 36.4%. In 2003, income tax expense of $6.3 million was recorded at an effective rate of 34.9%. The increase in effective tax rates between 2003 and 2004 resulted primarily from an increase in state income taxes and a slight reduction in the Extraterritorial Income (“ETI”) exclusion.

In October 2004, the American Jobs Creation Act was enacted. Two provisions of this Act will impact the Company’s 2005 effective tax rate. The Act repealed the Extraterritorial Income regime for transactions entered into after December 31, 2004, subject to a phase-out that allows the Company to claim 80% of the normal ETI benefit in 2005. In addition, the Act provides for a tax deduction for certain domestic production activities. The deduction for 2005 is equal to 3% of the lesser of: (a) taxable income derived from qualified production activities or (b) total taxable income for the year. The impact of these provisions will be reflected in the 2005 first quarter effective tax rate.

The 2004 net income of $19.1 million was $7.4 million higher than the 2003 net income of $11.7 million. Basic earnings per share of $2.64 increased $1.00 from 2003 and diluted earnings per share of $2.55 increased $0.96 from 2003.

Comparison of 2003 with 2002

Sales and merchandising revenues for 2003 totaled $1.2 billion, an increase of $170.4 million, or 16%, from 2002. Sales in the Agriculture Group were up $143.1 million, or 20%. Increased grain sales of $126.9 million included both a 4% volume increase and an 18% increase in the average price of bushels sold. All grains, except oats, showed price per bushel increases and bushel volume was up for all grains except wheat. In both 2003 and 2002, grain expected to ship in the following calendar year was shipped in the fourth quarter. This occurred because of increased demand and / or market prices favoring sales rather than storage of grain. Fertilizer sales were up $16.2 million, or 9%, due to a 9% increase in the average price per ton sold on flat volumes. A portion of the price increase relates to increases in natural gas prices, a basic raw material in the manufacture of nitrogen and urea which are key products used by the Plant Nutrient division. Generally, this increase can be passed through to customers although a price increase may also reduce consumer demand at the producer level. Revenues in both grain and fertilizer businesses are significantly impacted by the market price of the commodities being sold.

Merchandising revenues in the Agriculture Group were down $6.2 million, or 17%, due to decreases in space income (before interest charges) in the Grain division. Space income is income earned on grain held for our account or for our customers and includes storage fees earned and appreciation or depreciation in the value of grain owned.

29


Table of Contents

Grain on hand at December 31, 2003 was 56.1 million bushels, of which 17.3 million bushels were stored for others. Total grain bushels on hand throughout 2003 averaged approximately 46.0 million bushels due to the reduced harvest in 2002. This compares to 56.3 million bushels on hand at December 31, 2002, of which 13.4 million bushels were stored for others.

The results of the 2003 harvest were strong in the Company’s market area. Due to the strong demand, however, bushels shipped nearly matched the bushels received and resulted in no net increase in bushels. Wheat acres planted in 2003 for harvest in 2004 are down slightly from last year due to the wet and delayed 2003 harvest. Corn acres are expected to increase in 2004 due to the current higher corn prices. This increase will come at the expense of bean acres. The higher grain prices may favorably impact the fertilizer demand for the same period. However, poor weather during the spring planting season may unfavorably impact the amount of corn and soybean acreage planted during that time.

The Rail Group had a $16.5 million, or 88% increase in sales. Sales of railcars and related leases made up $15.4 million of this increase and the remainder of the increase resulted from a $0.9 million increase in revenue generated by the leased fleet and a $0.2 million increase from increased activity in the repair and fabrication shops. There were no significant sales of railcars in 2002. Railcars under management at December 31, 2003 were 6,291 compared to 5,699 under management at December 31, 2002. Locomotives under management were 74 at December 31, 2003 and 51 at December 31, 2002. The railcar utilization (railcars in lease service) rate increased from 85% at December 31, 2002 to 92% at the end of December 2003.

The Processing Group had a $19.7 million, or 17%, increase in sales and merchandising revenues resulting primarily from an overall 13% increase in volume plus a 6% increase in the average price per ton sold. In the professional lawn business, serving the golf course and lawn care operator markets, volume was up 15% and sales up 16%, primarily due to increased market share. In the consumer and industrial lawn businesses, where we serve as contract manufacturer for several large “brand” companies, a manufacturer of private label products and also manufacture our own brands, volume was up 13% and sales up 22%. A portion of this increase relates to a new line of products that we began manufacturing for a major marketer in late 2002. The cob business, a much smaller component of the Processing Group, had a 7% increase in sales primarily due to a 6% increase in volume.

The Retail Group had a 1.4% decrease in same-store sales and revenues in 2003 as compared to 2002. Individual store results were mixed, however, the Columbus markets showed increases for the third straight year. As expected, sales in the Toledo market were down due to significant new competition as well as disruption in one of the three Toledo-area stores created when the store was completely redesigned. Four of the six stores now have a fresh meat counter. This business is managed by a third party and the

30


Table of Contents

Company earns commissions on sales of fresh meat; these commissions have been included in merchandising revenues.

Gross profit for 2003 totaled $164.1 million, an increase of $1.0 million, or less than 1%, from 2002. The Agriculture Group had a $3.9 million, or 5%, decrease in gross profit, in spite of the significant increase in revenues mentioned previously. Gross profit in the Grain division totaled $41.8 million, a decrease of $5.5 million, or 12%, resulting primarily from the $6.2 million decrease in merchandising revenues mentioned previously, partially offset by a $0.7 million increase in gross profit on grain sales. The Plant Nutrient division recognized an increase in gross profit of $1.6 million, primarily due to a 5% increase in gross profit per ton.

Gross profit in the Rail Group increased $4.9 million, or 56%. A portion of this increase, $2.1 million, was gross profit related to the sale of cars and lease receivables. The railcar and fabrication shops had increased gross profit of $2.9 million related to the manufacture and / or installation of railcar components. The lease fleet income was down $0.1 million in spite of the increased fleet size and utilization percentage. Railcars that are coming off long-term leases are renewing at market rates which may be lower than the previous lease rates. The multi-year low lease rate environment has continued in the rail industry, although certain car types have seen improvements in 2003. In 2002, the Company recorded an impairment charge of $0.3 million on railcars assets leased to others. There was no impairment charge in 2003.

Gross profit for the Processing Group in 2003 increased $0.5 million, or 2%, when compared to 2002. In spite of a 13% increase in volume, increased costs reduced the gross profit per ton by 9%. The consumer and industrial lawn businesses had increased gross profit, but the professional lawn business and cob business both realized decreases. A portion of this increased cost represents the increasing cost of nitrogen and other raw materials that aren’t easily passed on to customers during an annual program.

Gross profit in the Retail Group decreased $0.5 million, or 1%, from 2002. This was due to the decrease in sales discussed previously, partially offset by a modest increase in margins, as a result of changes in the mix of products sold.

The Company recorded a gain of $0.3 million in 2002 related to an insurance recovery.

Operating, administrative and general expenses for 2003 totaled $143.1 million, a $2.1 million increase from 2002. Full-time employees were approximately equal to 2002, however, labor expense increased $1.0 million, or 1%. Benefit costs rose 3% due to the increased cost of providing pension and health care benefits to current and former employees. Other significant increases were realized in utilities, reflecting the high cost of natural gas, and the need to dry a wet 2003 corn crop and professional and contract services, reflecting additional expense relating to external legal fees, accounting and audit

31


Table of Contents

services and corporate governance expenses. Some of the professional and contract services increase was related to acquisition activity.

Interest expense for 2003 was $8.0 million, a $1.8 million, or 18%, decrease from 2002. Average daily short-term borrowings for 2003 were up 1% when compared to 2002 while the average short-term interest rate decreased from 3.2% for 2002 to 2.1% for 2003. Long-term interest expense decreased 11% for the same period.

As a result of the above, pretax income of $18.0 million for 2003 was 12% higher than the pretax income of $16.0 million in 2002. Income tax expense of $6.3 million was recorded in 2003 at an effective rate of 34.9%. In 2002, income tax expense of $5.2 million was recorded at an effective rate of 32.7%. The increase in effective tax rates between 2002 and 2003 resulted primarily from an increase in state income taxes.

In 2002, the Company recorded a cumulative effect adjustment upon the adoption of EITF Topic D-96 ($3.5 million after tax). This cumulative effect adjustment reversed the December 31, 2001 balance of $5.4 million of deferred income that, under EITF Topic D-96, the Company earned as of January 1, 2002.

The 2003 net income of $11.7 million was $2.5 million lower than the 2002 net income of $14.2 million. Basic earnings per share of $1.64 decreased $0.32 from 2002 and diluted earnings per share of $1.59 decreased $0.33 from 2002.

Liquidity and Capital Resources

The Company’s operations provided cash of $62.5 million in 2004, an increase of $18.4 million from 2003. Short-term borrowings used to fund these operations decreased $35.9 million from December 31, 2003. Net working capital at December 31, 2004 was $105.7 million, an increase of $16.2 million from December 31, 2003.

The Company has significant short-term lines of credit available to finance working capital, primarily inventories and accounts receivable. In November 2002, the Company entered into a borrowing arrangement with a syndicate of banks. This borrowing arrangement was amended and renewed in the third quarter of 2004. The agreement provides the Company with $100 million in short-term lines of credit and an additional $100 million in a three-year line of credit. In addition, the amended agreements include a flex line allowing the Company to increase the available short-term line by $50 million. The short-term line was temporarily increased to $240 million in the second quarter in response to business needs. At July 1, 2004, the available credit lines were reduced back to $200 million. Prior to the syndication agreement, the Company managed several separate short-term lines of credit. The Company had drawn $12.1 million on its short-term line of credit at December 31, 2004. Peak short-term borrowing during 2004 was $188.5 million on April 8, 2004. There were also periods in 2004 when the Company had no short-term lines of credit outstanding. Typically, the Company’s highest borrowing occurs in the spring due to seasonal inventory requirements in the fertilizer and

32


Table of Contents

retail businesses, credit sales of fertilizer and a customary reduction in grain payables due to the cash needs and market strategies of grain customers.

The Company utilizes interest rate contracts to manage a portion of its interest rate risk on both its short and long-term debt and lease commitments. At December 31, 2004, the fair value of these derivative financial instruments recorded in the balance sheet (primarily interest rate swaps and interest rate caps) was a net asset of $0.1 million.

Quarterly cash dividends of $0.075 and $0.07 per common share were paid in 2004 and 2003, respectively except for the fourth quarter of 2004 where a dividend of $0.08 was paid. A cash dividend of $0.08 per common share was paid on January 24, 2005. The Company made income tax payments of $7.1 million in 2004. During 2004, the Company issued approximately 151 thousand shares to employees and directors under its share compensation plans.

Total capital spending for 2004 on property, plant and equipment was $13.2 million and only the acquisition of the Oakville, Indiana grain facility completed in the first quarter of 2004 and an upgrade of information systems exceeded $0.5 million each. The remaining amount was spent on numerous assets and projects with no single project costing more than $0.5 million.

In addition to the spending on conventional property, plant and equipment, the Company spent $45.8 million in 2004 for the purchase of railcars and capitalized modifications on railcars for use in its Rail Group and sold or financed $45.6 million of railcars during 2004. The $45.8 million of railcars purchased is in addition to the significant railcar purchase described in Note 3 to the consolidated financial statements in Item 8 where the Company purchased approximately 6,700 railcars and 48 locomotives in a fleet acquisition completed in February 2004 for $83.7 million plus $1.4 million in transaction costs. As part of this acquisition, the Company also acquired management contracts for an additional 2,400 railcars owned by third-party investors. The majority of the acquired railcars are in lease service. To finance the transaction, $86.4 million of securitized debt was issued by the special purpose entities which are subsidiaries. This debt is recourse only to the special purpose entities and is not guaranteed by the Company. Subsequent to its February issuance, the Company repaid $12 million of this non-recourse debt.

The Company increased its investment in Lansing Grain Company, LLC (“LGC”) in February 2004 by $0.7 million. The Company now owns approximately 21.9% of the equity and accounts for it using the equity method. The Company also holds an option to increase its investment in each of 2005-2008 with the potential of attaining majority ownership in 2008. In early March 2005, the Company invested approximately $0.9 million for an additional 7% of the equity of LGC for a total ownership of approximately 29.1%.

33


Table of Contents

Certain of the Company’s long-term borrowings include provisions that impose minimum levels of working capital and equity, impose limitations on additional debt and require that grain inventory positions be substantially hedged. The Company was in compliance with all of these provisions at December 31, 2004. In addition, certain of the Company’s long-term borrowings are secured by first mortgages on various facilities or are collateralized by railcar assets. Additional long-term debt financing of $7.5 million was obtained in the second quarter and the Company pledged, as collateral, the grain facility that it acquired in Oakville, Indiana in the first quarter of 2004 along with other grain facilities. The new long-term debt obtained as part of the railcar acquisition described earlier is securitized by the assets held by three wholly-owned bankruptcy-remote entities.

Because the Company is a significant consumer of short-term debt in peak seasons and the majority of this is variable rate debt, increases in interest rates could have a significant impact on the profitability of the Company. In addition, periods of high grain prices and / or unfavorable market conditions could require the Company to make additional margin deposits on its CBOT futures contracts. Conversely, in periods of declining prices, the Company receives a return of cash. The marketability of the Company’s grain inventories and the availability of short-term lines of credit enhance the Company’s liquidity. In the opinion of management, the Company’s liquidity is adequate to meet short-term and long-term needs.

34


Table of Contents

Contractual Obligations

Future payments due under contractual obligations at December 31, 2004 are as follows:

                                         
            Payments Due by Period        
                               
Contractual Obligations
(in thousands)
  Less than
1 year
    1-3 years     3-5 years     After
5 years
    Total  
     
Long-term debt
  $ 5,607     $ 19,425     $ 33,526     $ 33,778     $ 92,336  
Long-term debt non-recourse
    10,063       19,250       18,000       27,093       74,406  
Capital lease obligations
    398       2,902       172             3,472  
Operating leases
    13,890       23,303       18,294       20,057       75,544  
Purchase commitments (a)
    144,738       9,664       140             154,542  
Other long-term liabilities (b)
    3,874       2,584       2,490             8,948  
     
Total contractual cash obligations
  $ 178,570     $ 77,128     $ 72,622     $ 80,928     $ 409,248  
     


(a)   Includes the value of purchase obligations in the Company’s operating units, including $134.1 million for the purchase of grain from producers. There are also forward grain sales contracts to consumers and traders and the net of these forward contracts are offset by exchange-traded futures and options contracts. See narrative description of business for the Agriculture Group in Item 1 for further discussion.
 
(b)   Other long-term liabilities include estimated obligations under our retiree healthcare programs and the estimated 2005 contribution to our defined benefit pension plan. Obligations under the retiree healthcare programs are not fixed commitments and will vary depending on various factors, including the level of participant utilization and inflation. Our estimates of postretirement payments through 2009 have considered recent payment trends and actuarial assumptions. We have not estimated pension contributions beyond 2005 due to the significant impact that return on plan assets and changes in discount rates might have on such amounts.

Included in long-term debt are acquisition liabilities that include minimum royalty payments. There are additional contingent sales-based royalty payments that have not triggered to date and which are not expected to be material to the Company if they trigger in the future. The royalty period ends May 2005.

The Company had standby letters of credit outstanding of $20.3 million at December 31, 2004, of which $8.3 million are credit enhancements for industrial revenue bonds included in the contractual obligations table above.

Approximately 75% of the operating lease commitments above relate to 4,288 railcars and 30 locomotives that the Company leases from financial intermediaries. See the following section on Off-Balance Sheet Transactions.

35


Table of Contents

The Company is subject to various loan covenants as highlighted previously. Although the Company is and has been in compliance with its covenants, noncompliance could result in default and acceleration of long-term debt payments. The Company does not anticipate noncompliance with its covenants.

Off-Balance Sheet Transactions

The Company’s Rail Group utilizes leasing arrangements that provide off-balance sheet financing for its activities. The Company leases railcars from financial intermediaries through sale-leaseback transactions, the majority of which involve operating leasebacks. Railcars owned by the Company, or leased by the Company from a financial intermediary, are generally leased to a customer under an operating lease. The Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to a financial intermediary, and assigns the related operating lease to the financial intermediary on a non-recourse basis. In such arrangements, the Company generally provides ongoing railcar maintenance and management services for the financial intermediary, and receives a fee for such services. On most of the railcars and locomotives, the Company holds an option to purchase these assets at the end of the lease.

The following table describes the railcar and locomotive positions at December 31, 2004.

                 
Method of Control   Financial Statement     Number  
 
Owned-railcars available for sale
  On balance sheet — current     769  
Owned-railcar assets leased to others
  On balance sheet — non-current     8,412  
Railcars leased from financial intermediaries
  Off balance sheet     4,288  
Railcars – non-recourse arrangements
  Off balance sheet     1,180  
 
             
Total Railcars
            14,649  
 
             
 
               
Locomotive assets leased to others
  On balance sheet — non-current     44  
Locomotives – leased from financial intermediaries under limited recourse arrangements
  Off balance sheet     30  
Locomotives – non-recourse arrangements
  Off balance sheet     44  
 
             
Total Locomotives
            118  
 
             

In addition, the Company manages approximately 1,600 railcars for third-party customers or owners for which it receives a fee.

The Company has future lease payment commitments aggregating $56.7 million for the railcars leased by the Company from financial intermediaries under various operating leases. Remaining lease terms vary with none exceeding 8 years. The majority of these railcars have been leased to customers at December 31, 2004 over similar terms. This segment manages risk by match funding (which means matching terms between the lease to the customer and the funding arrangement with the financial intermediary), where

36


Table of Contents

possible, and ongoing evaluation of lessee credit worthiness. In addition, the Company prefers non-recourse lease transactions, whenever possible, in order to minimize its credit risk.

As described in Note 3 to the consolidated financial statements in Item 8, the above car counts include railcars and locomotives that were purchased in February 2004. Nearly all of the purchased assets are owned outright by subsidiaries of TOP CAT Holding Company LLC, a wholly-owned subsidiary of The Andersons, Inc., and are included in the balance sheet. These assets are included in bankruptcy-remote entities whose debt is non-recourse to the Company and looks solely to the railcar and locomotive assets for collateral.

Item 7a.      Quantitative and Qualitative Disclosures about Market Risk

The market risk inherent in the Company’s market risk-sensitive instruments and positions is the potential loss arising from adverse changes in commodity prices and interest rates as discussed below.

Commodity Prices

The availability and price of agricultural commodities are subject to wide fluctuations due to unpredictable factors such as weather, plantings, government (domestic and foreign) farm programs and policies, changes in global demand created by population growth and higher standards of living, and global production of similar and competitive crops. To reduce price risk caused by market fluctuations, the Company follows a policy of hedging its inventories and related purchase and sale contracts. The instruments used are exchange-traded futures and options contracts that function as hedges. The market value of exchange-traded futures and options used for hedging has a high, but not perfect correlation, to the underlying market value of grain inventories and related purchase and sale contracts. The less correlated portion of inventory and purchase and sale contract market value (known as basis) is much less volatile than the overall market value of exchange-traded futures and tends to follow historical patterns. The Company manages this less volatile risk using its daily grain position report to constantly monitor its position relative to the price changes in the market. The Company’s accounting policy for its futures and options hedges, as well as the underlying inventory positions and purchase and sale contracts, is to mark them to the market price daily and include gains and losses in the statement of income in sales and merchandising revenues.

A sensitivity analysis has been prepared to estimate the Company’s exposure to market risk of its commodity position (exclusive of basis risk). The Company’s daily net commodity position consists of inventories, related purchase and sale contracts and exchange-traded contracts. The fair value of the position is a summation of the fair values calculated for each commodity by valuing each net position at quoted futures market prices. Market risk is estimated as the potential loss in fair value resulting from a

37


Table of Contents

hypothetical 10% adverse change in such prices. The result of this analysis, which may differ from actual results, is as follows:

                 
    December 31  
     (in thousands)   2004     2003  
Net long position
  $ 2,869     $ 675  
Market risk
    287       68  

Interest Rates

The fair value of the Company’s long-term debt is estimated using quoted market prices or discounted future cash flows based on the Company’s current incremental borrowing rates for similar types of borrowing arrangements. In addition, the Company has derivative interest rate contracts recorded in its balance sheet at their fair value. The fair value of these contracts is estimated based on quoted market termination values. Market risk, which is estimated as the potential increase in fair value resulting from a hypothetical one-half percent decrease in interest rates, is summarized below:

                 
    December 31  
(in thousands)   2004     2003  
Fair value of long-term debt and interest rate contracts
  $ 168,668     $ 88,711  
Fair value in excess of (less than) carrying value
    (1,443 )     1,206  
Market risk
    1,508       1,005  

38


Table of Contents

Item 8.      Financial Statements and Supplementary Data

The Andersons, Inc.
Index to Financial Statements

         
Management’s Report on Internal Controls Over Financial Reporting
    40  
 
Report of Independent Registered Public Accounting Firm
    41  
 
Consolidated Statements of Income for the years ended December 31, 2004, 2003 and 2002
    43  
 
Consolidated Balance Sheets as of December 31, 2004 and 2003
    44  
 
Consolidated Statements of Cash Flows for the years ended December 31, 2004, 2003 and 2002
    45  
 
Consolidated Statements of Shareholders’ Equity for the years ended December 31, 2004, 2003 and 2002
    46  
 
Notes to Consolidated Financial Statements
    47  
 
Schedule II – Consolidated Valuation and Qualifying Accounts for the years ended December 31, 2004, 2003 and 2002
    83  

39


Table of Contents

Management’s Report on Internal Control Over Financial Reporting

The management of The Andersons, Inc. (the “Company”) is responsible for establishing and maintaining adequate internal control over financial reporting. The Company’s internal control over financial reporting was designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of the Company’s financial statements for external reporting purposes in accordance with generally accepted accounting principles.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

Management assessed the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004. In making this assessment, it used the criteria set forth by the Committee of Sponsoring Organizations of the Treadway Commission (COSO) in “Internal Control – Integrated Framework.” Based on our assessment under this framework, we concluded that, as of December 31, 2004, the Company’s internal control over financial reporting was effective.

Our management’s assessment of the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004 has been audited by PricewaterhouseCoopers LLP, an independent registered public accounting firm, as stated in their report which appears herein.

40


Table of Contents

Report of Independent Registered Public Accounting Firm

To the Board of Directors and Shareholders of
The Andersons, Inc.:

We have completed an integrated audit of The Andersons, Inc.’s 2004 consolidated financial statements and of its internal control over financial reporting as of December 31, 2004 and audits of its 2003 and 2002 consolidated financial statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Our opinions, based on our audits, are presented below.

Consolidated financial statements and financial statement schedule

In our opinion, the consolidated financial statements listed in the accompanying index, present fairly, in all material respects, the financial position of The Andersons, Inc. and its subsidiaries at December 31, 2004 and 2003, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2004 in conformity with accounting principles generally accepted in the United States of America. In addition, in our opinion, the financial statement schedule listed in the accompanying index presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements. These financial statements and financial statement schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit of financial statements includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

As described in Note 2, during 2002, the Company adopted EITF Topic D-96, Accounting for Management Fees Based on a Formula.

Internal control over financial reporting

Also, in our opinion, management’s assessment, included in the accompanying Management’s Report on Internal Control Over Financial Reporting, that the Company maintained effective internal control over financial reporting as of December 31, 2004 based on criteria established in Internal Control – Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO), is fairly stated, in all material respects, based on those criteria. Furthermore, in our opinion, the

41


Table of Contents

Company maintained in all material respects, effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control – Integrated Framework issued by the COSO. The Company’s management is responsible for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express opinions on management’s assessment and on the effectiveness of the Company’s internal control over financial reporting based on our audit. We conducted our audit of internal control over financial reporting in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. An audit of internal control over financial reporting includes obtaining an understanding of internal control over financial reporting, evaluating management’s assessment, testing and evaluating the design and operating effectiveness of internal control, and performing such other procedures as we consider necessary in the circumstances. We believe that our audit provides a reasonable basis for our opinions.

A company’s internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company’s internal control over financial reporting includes those policies and procedures that (i) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (ii) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (iii) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company’s assets that could have a material effect on the financial statements.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

/s/PricewaterhouseCoopers LLP

Toledo, Ohio
March 14, 2005

42


Table of Contents

The Andersons, Inc.
Consolidated Statements of Income

                         
    Year ended December 31  
(in thousands, except per common share data)   2004     2003     2002  
Sales and merchandising revenues
  $ 1,275,273     $ 1,246,964     $ 1,076,527  
Cost of sales and merchandising revenues
    1,086,174       1,082,870       913,426  
     
Gross profit
    189,099       164,094       163,101  
 
                       
Operating, administrative and general expenses
    154,895       143,129       141,028  
Interest expense
    10,545       8,048       9,812  
Other income / gains:
                       
Other income, net
    4,973       4,701       3,426  
Equity in earnings of affiliates
    1,471       347       13  
Gain on insurance settlements
                302  
     
Income before income taxes and cumulative effect of accounting change
    30,103       17,965       16,002  
Income tax provision
    10,959       6,264       5,238  
     
Income before cumulative effect of accounting change
    19,144       11,701       10,764  
Cumulative effect of change in accounting principle, net of income tax effect
                3,480  
     
Net income
  $ 19,144     $ 11,701     $ 14,244  
     
 
                       
Per common share:
                       
Basic earnings per share:
                       
Income before cumulative effect of accounting change
  $ 2.64     $ 1.64     $ 1.48  
Cumulative effect of change in accounting principle, net of income tax effect
                0.48  
     
Net income
  $ 2.64     $ 1.64     $ 1.96  
     
 
                       
Diluted earnings per share:
                       
Income before cumulative effect of accounting change
  $ 2.55     $ 1.59     $ 1.45  
Cumulative effect of change in accounting principle, net of income tax effect
                0.47  
     
Diluted earnings
  $ 2.55     $ 1.59     $ 1.92  
     
 
                       
Dividends paid
  $ 0.305     $ 0.28     $ 0.26  
     

The Notes to Consolidated Financial Statements are an integral part of these statements.

43


Table of Contents

The Andersons, Inc.
Consolidated Balance Sheets

                 
    December 31  
(in thousands)   2004     2003  
Assets
               
Current assets:
               
Cash and cash equivalents
  $ 8,439     $ 6,444  
Restricted cash
    1,532        
Accounts and notes receivable:
               
Trade receivables, less allowance for doubtful accounts of $2,136 in 2004; $2,274 in 2003
    64,458       67,375  
Margin deposits
    1,777       1,171  
     
 
    66,235       68,546  
Inventories
    251,428       259,755  
Railcars available for sale
    6,937       1,448  
Deferred income taxes
    2,650       3,563  
Prepaid expenses and other current assets
    21,072       17,223  
     
Total current assets
    358,293       356,979  
Other assets:
               
Pension asset
    6,127       6,434  
Other assets and notes receivable, less allowance for doubtful notes receivable of $173 in 2004; $259 in 2003
    10,464       4,806  
Investments in and advances to affiliates
    4,037       2,462  
     
 
    20,628       13,702  
Railcar assets leased to others, net
    101,358       29,489  
Property, plant and equipment, net
    92,510       92,449  
     
 
  $ 572,789     $ 492,619  
     
Liabilities and Shareholders’ equity
               
Current liabilities:
               
Short-term borrowings
  $ 12,100     $ 48,000  
Accounts payable for grain
    87,322       88,314  
Other accounts payable
    66,208       72,291  
Customer prepayments and deferred revenue
    50,105       34,366  
Accrued expenses
    20,744       19,024  
Current maturities of long-term debt – non-recourse
    10,063        
Current maturities of long-term debt
    6,005       5,452  
     
Total current liabilities
    252,547       267,447  
Deferred income and other long-term liabilities
    1,213       1,359  
Employee benefit plan obligations
    16,890       14,493  
Long-term debt – non-recourse, less current maturities
    64,343        
Long-term debt, less current maturities
    89,803       82,127  
Deferred income taxes
    14,117       11,402  
     
Total liabilities
    438,913       376,828  
Shareholders’ equity:
               
Common shares, without par value, 25,000 shares authorized Issued – 8,430 shares at stated value of $0.01 per share
    84       84  
Additional paid-in capital
    67,960       67,179  
Treasury shares, at cost (1,077 in 2004; 1,229 in 2003)
    (12,654 )     (13,118 )
 
               
Accumulated other comprehensive loss
    (397 )     (355 )
Unearned compensation
    (119 )     (120 )
Retained earnings
    79,002       62,121  
     
 
    133,876       115,791  
     
 
  $ 572,789     $ 492,619  
     

The Notes to Consolidated Financial Statements are an integral part of these statements.

44


Table of Contents

The Andersons, Inc.
Consolidated Statements of Cash Flows

                         
    Year ended December 31  
(in thousands)   2004     2003     2002  
Operating activities
                       
Net income
  $ 19,144     $ 11,701     $ 14,244  
Adjustments to reconcile net income to net cash provided by operating activities:
                       
Depreciation and amortization
    21,435       15,139       14,314  
Cumulative effect of accounting change, net of income tax effect
                (3,480 )
Unremitted earnings of affiliates
    (854 )     (353 )     (41 )
Gain on disposal of property, plant and equipment
    (431 )     (273 )     (708 )
Realized gains on sales of railcars and related leases
    (3,127 )     (2,146 )     (179 )
Deferred income taxes
    3,184       382       1,432  
Other
    739       446       91  
     
Cash provided by operations before changes in operating assets and liabilities
    40,090       24,896       25,673  
Changes in operating assets and liabilities:
                       
Accounts and notes receivable
    2,311       (8,814 )     (4,896 )
Inventories
    8,327       (3,480 )     (17,984 )
Prepaid expenses and other assets
    (2,731 )     (6,266 )     (433 )
Accounts payable for grain
    (992 )     12,893       8,454  
Other accounts payable and accrued expenses
    15,487       24,864       12,435  
     
Net cash provided by operating activities
    62,492       44,093       23,249  
 
                       
Investing activities
                       
Acquisition of business
    (85,078 )            
Purchases of railcars
    (45,550 )     (20,498 )     (8,203 )
Proceeds from sale or financing of railcars and related leases
    45,640       16,710       15,985  
Purchases of property, plant and equipment
    (13,201 )     (11,749 )     (9,834 )
Proceeds from disposals of property, plant and equipment
    1,386       607       900  
Investment in affiliate
    (675 )     (1,182 )      
Restricted cash
    (1,532 )            
     
Net cash used in investing activities
    (99,010 )     (16,112 )     (1,152 )
 
                       
Financing activities
                       
Net decrease in short-term borrowings
    (35,900 )     (22,000 )     (12,600 )
Proceeds from issuance of long-term debt
    14,678       2,916       22,333  
Proceeds from issuance of non-recourse, securitized long-term debt
    86,400              
Payments of long-term debt
    (6,449 )     (9,385 )     (29,976 )
Payments of non-recourse, securitized long-term debt
    (11,994 )            
Change in overdrafts
    (2,307 )     3,126       2,866  
Payment of debt issuance costs
    (4,704 )           (634 )
Proceeds from sale of treasury shares under stock compensation plans
    1,004       964       840  
Dividends paid
    (2,215 )     (2,009 )     (1,903 )
Purchase of treasury shares
          (1,244 )     (2,625 )
     
Net cash provided by (used in) financing activities
    38,513       (27,632 )     (21,699 )
     
 
                       
Increase in cash and cash equivalents
    1,995       349       398  
Cash and cash equivalents at beginning of year
    6,444       6,095       5,697  
     
Cash and cash equivalents at end of year
  $ 8,439     $ 6,444     $ 6,095  
     

The Notes to Consolidated Financial Statements are an integral part of these statements.

45


Table of Contents

The Andersons, Inc.
Consolidated Statements of Shareholders’ Equity

                                                         
                            Accumulated                    
            Additional             Other                    
    Common     Paid-in     Treasury     Comprehensive     Unearned     Retained        
(in thousands, except per share data)   Shares     Capital     Shares     Loss     Compensation     Earnings     Total  
Balances at January 1, 2002
  $ 84     $ 66,431     $ (10,687 )   $ (964 )   $ (83 )   $ 40,153     $ 94,934  
 
                                                     
Net income
                                            14,244       14,244  
Other comprehensive income :
                                                       
Cash flow hedge activity
                            149                       149  
 
                                                     
Comprehensive income
                                                    14,393  
Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $303 (132 shares)
            231       754               (145 )             840  
Amortization of unearned compensation
                                    155               155  
Purchase of treasury shares (216 shares)
                    (2,625 )                             (2,625 )
Dividends declared ($0.265 per common share)
                                            (1,932 )     (1,932 )
     
Balances at December 31, 2002
    84       66,662       (12,558 )     (815 )     (73 )     52,465       105,765  
 
                                                     
Net income
                                            11,701       11,701  
Other comprehensive income:
                                                       
Cash flow hedge activity
                            460                       460  
 
                                                     
Comprehensive income
                                                    12,161  
Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $387 (129 shares)
            517       684               (237 )             964  
Amortization of unearned compensation
                                    190               190  
Purchase of treasury shares (100 shares)
                    (1,244 )                             (1,244 )
Dividends declared ($0.285 per common share)
                                            (2,045 )     (2,045 )
     
Balances at December 31, 2003
    84       67,179       (13,118 )     (355 )     (120 )     62,121       115,791  
 
                                                     
Net income
                                            19,144       19,144  
Other comprehensive income:
                                                       
Cash flow hedge activity
                            (42 )                     (42 )
 
                                                     
Comprehensive income
                                                    19,102  
Stock awards, stock option exercises, and other shares issued to employees and directors, net of income tax of $1,147 (151 shares)
            781       464               (241 )             1,004  
Amortization of unearned compensation
                                    242               242  
Dividends declared ($0.31 per common share)
                                            (2,263 )     (2,263 )
     
Balances at December 31, 2004
  $ 84     $ 67,960     $ (12,654 )   $ (397 )   $ (119 )   $ 79,002     $ 133,876  
     

The Notes to Consolidated Financial Statements are an integral part of these statements.

46


Table of Contents

The Andersons, Inc.
Notes to Consolidated Financial Statements

1. Basis of Financial Presentation

These consolidated financial statements include the accounts of The Andersons, Inc. and its wholly-owned subsidiaries (the “Company”). All significant intercompany accounts and transactions are eliminated in consolidation.

2. Summary of Significant Accounting Policies

Use of Estimates and Assumptions

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.

Cash and Cash Equivalents

Cash and cash equivalents include cash and all highly liquid debt instruments purchased with an initial maturity of three months or less. The carrying values of these assets approximate their fair values.

Restricted cash is held by an Indenture Trustee as collateral for the non-recourse debt issued in 2004 as described further in Note 7.

Accounts Receivable and Allowance for Doubtful Accounts

Trade accounts receivable are recorded at the invoiced amount and may bear interest if past due. The allowance for doubtful accounts is our best estimate of the amount of probable credit losses in our existing accounts receivable. We determine the allowance based on historical write-off experience by industry. We review our allowance for doubtful accounts quarterly. Past due balances over 90 days and greater than a specified amount are reviewed individually for collectibility. All other balances are reviewed on a pooled basis.

Account balances are charged off against the allowance when we feel it is probable the receivable will not be recovered. We do not have any off-balance sheet credit exposure related to our customers.

Inventories and Inventory Commitments

Grain inventories include owned bushels of grain, the value of forward contracts to buy and sell grain, and exchange traded futures and option contracts used to hedge the value of both owned

47


Table of Contents

grain and forward contracts. Each of these grain inventory components is marked to the market price. The forward contracts require performance in future periods. Contracts to purchase grain from producers generally relate to the current or future crop years for delivery periods quoted by regulated commodity exchanges. Contracts for the sale of grain to processors or other consumers generally do not extend beyond one year. The terms of contracts for the purchase and sale of grain are consistent with industry standards.

All other inventories are stated at the lower of cost or market. Cost is determined by the average cost method.

Investments In and Advances to Affiliates

The Company holds investments in three limited liability companies that are accounted for under the equity method. The Company’s equity in these entities is presented at cost plus its accumulated proportional share of income / loss less any distributions it has received. The Company’s share of income on its investment in these entities aggregated $1.5 million in 2004, $0.3 million in 2003 and was negligible in 2002.

In January 2003, the Company invested $1.2 million in Lansing Grain Company, LLC (“LGC”) for a 15.1% interest. Lansing Grain Company, LLC was formed in late 2002 and includes the majority of the assets of the Lansing Grain Company. The terms of the Company’s investment include options to increase its investment in each of the next four years with the potential of attaining majority ownership in 2008. Under this option agreement, the Company contributed an additional $0.7 million in the first quarter of 2004, bringing its ownership up to 21.9%.

Derivatives – Commodity and Interest Rate Contracts

For the purpose of hedging its market price risk exposure on grain owned and related forward grain purchase and sale contracts, the Company holds regulated commodity futures and options contracts for corn, soybeans, wheat and oats. The Company accounts for all commodity contracts using a daily mark-to-market method, the same method it uses to value grain inventory and forward purchase and sale contracts. Company policy limits the Company’s unhedged grain position. While the Company considers its commodity contracts to be effective economic hedges, the Company does not designate or account for its commodity contracts as hedges. Realized and unrealized gains and losses in the value of commodity contracts (whether due to changes in commodity prices or due to sale, maturity or extinguishment of the commodity contract), grain inventories and related forward grain contracts are included in sales and merchandising revenues in the statements of income.

The Company also periodically enters into interest rate contracts to manage interest rate risk on borrowing or financing activities. The Company accounts for long-term interest rate swaps, treasury rate locks and interest rate corridor contracts as cash flow hedges; accordingly, changes in the fair value of the instruments are recognized in other comprehensive income. While the Company considers all of its derivative positions to be effective economic hedges of specified risks, the Company does not designate or account for other open interest rate contracts as hedges.

48


Table of Contents

Changes in the market value of all other interest rate contracts are recognized currently in income. Upon termination of a derivative instrument or a change in the hedged item, any remaining fair value recorded on the balance sheet is immediately recorded as interest expense. The deferred derivative gains and losses on closed treasury rate locks and the changes in fair value of the interest rate corridors are reclassified into income over the term of the underlying hedged items, which are either long-term debt or lease contracts.

In 2004, the Company reclassified $0.3 million of other comprehensive income into the Rail Group’s lease cost of sales under the reclassification policy noted above for amortization of the closed treasury rate locks. In each of 2003 and 2002, the reclassification was $0.2 million. Less than $0.1 million in each of 2004, 2003 and 2002 was reclassified to interest expense as a result of amortization of other comprehensive income from the change in fair value of the interest rate corridors.

In 2003, the Company entered into Canadian currency forward contracts totaling $13.8 million in anticipation of acquiring a Canadian company. The value of these contracts was included on the balance sheet and marked-to-market and the resulting unrealized gains and losses were included in the statement of income. When the acquisition failed to be consummated, these positions were liquidated and the resulting realized gain of $0.4 million was included in other income.

Railcars Available for Sale

The Company’s Rail Group purchases, leases, markets and manages railcars for third parties and for internal use. Railcars to which the Company holds title are shown on the balance sheet in one of two categories – railcars available for sale or railcar assets leased to others. Railcars that have been acquired but have not been placed in service are classified as current assets and are stated at the lower of cost or market. Railcars leased to others, both on short- and long-term leases, are classified as long-term assets and are depreciated over their estimated useful lives.

Railcars have economic useful lives of either 40 or 50 years (measured from the date built) depending on type and year built. Railcars leased to others are depreciated over the shorter of their remaining useful lives or 15 years. Additional information about the Rail Group’s leasing activities is presented in Note 10 to the consolidated financial statements.

Property, Plant and Equipment

Property, plant and equipment is carried at cost. Repairs and maintenance are charged to expense as incurred, while betterments that extend useful lives are capitalized. Depreciation is provided over the estimated useful lives of the individual assets, principally by the straight-line method. Estimated useful lives are generally as follows: land improvements and leasehold improvements – 10 to 16 years; buildings and storage facilities – 20 to 30 years; machinery and equipment – 3 to 20 years; and software – 3 to 10 years. The cost of assets retired or otherwise disposed of and the accumulated depreciation thereon are removed from the accounts, with any gain or loss realized upon sale or disposal credited or charged to operations.

49


Table of Contents

Deferred Debt Issue Costs

Costs associated with the issuance of long-term debt are capitalized. These costs are amortized on a straight-line basis over the earlier of the stated term of the debt or the period from the issue date through the first early payoff date without penalty, if any. Capitalized costs associated with the short-term syndication agreement are amortized over the term of the syndication.

Intangible Assets and Goodwill

Intangible assets are recorded at cost, less accumulated amortization. Amortization of intangible assets is provided over their estimated useful lives (generally 5 to 10 years; patents 17 years) on the straight-line method. Goodwill is recorded net of accumulated amortization recognized through December 31, 2001. In accordance with Financial Accounting Standards Board (“FASB”) Statement No. 142, “Goodwill and Other Intangible Assets,” effective January 1, 2002, goodwill is no longer amortized, but is subject to periodic impairment tests.

Impairment of Long-lived Assets

Long-lived assets, including intangible assets, are reviewed for impairment whenever events or changes in circumstances indicate that the carrying value of an asset may not be recoverable. Recoverability of assets to be held and used is measured by comparing the carrying amount of the assets to the undiscounted future net cash flows the Company expects to generate with the asset. If such assets are considered to be impaired, the Company recognizes impairment expense for the amount by which the carrying amount of the assets exceeds the fair value of the assets.

The Company recognized impairment losses on long-term railcars of $0.3 million in 2002 in cost of sales of the Rail Group. The railcar impairments were recognized on cars nearing the end of their useful life, which carried low lease rates. Fair value was determined by calculating the net present value of the lease stream of the railcars and their salvage value. The railcar impairments were determined during the annual impairment review of long-term railcar assets. The Company also recognized a $0.2 million impairment on an agricultural facility in 2002, which was included in operating, administrative and general expenses. The agricultural facility impairment was triggered by, and based on, the receipt of a bona fide offer from a third-party for an idle facility, and was recorded by the Agriculture Group, and was based on the amount of the third-party offer.

Accounts Payable for Grain

Accounts payable for grain includes the liability for grain purchases on which price has not been established (delayed price). This amount has been computed on the basis of market prices at the balance sheet date, adjusted for the applicable premium or discount.

Cumulative Effect of Change in Accounting Principle

The Company has negotiated a marketing agreement with Cargill, Incorporated (“Cargill”) that covers certain of its grain facilities (some of which are leased from Cargill). Under the current

50


Table of Contents

provisions of this five-year amended and restated agreement (which began in June 1998, was renewed and amended in June 2003 and expires in May 2008), the Company sells grain from these facilities to Cargill at market prices. Income earned from operating the facilities (including buying, storing and selling grain and providing grain marketing services to its producer customers) is shared equally with Cargill once it exceeds a threshold amount. Measurement of this threshold is made on a cumulative basis and cash is paid to Cargill at each contract year end. The Company recognizes its pro-rata share of income to date at each month-end and accrues for any payment to Cargill in accordance with Emerging Issues Task Force Topic D-96, “Accounting for Management Fees Based on a Formula” (“Topic D-96”).

The original 1998 agreement provided a guarantee of income to the Company up to the threshold amount, measured on a cumulative basis. Any cumulative excess over the threshold was shared equally by the parties. Prior to 2002, the Company accounted for the 1998 marketing agreement by recognizing the proportionate share of income for the guarantee and deferring any excess income until the end of a contract year. The cumulative deferral was then amortized over the remaining months of the contract. On January 1, 2002, the Company changed its method of accounting to adopt Topic D-96 and recognized a cumulative effect adjustment of $5.4 million ($3.5 million after tax).

Stock-Based Compensation

The Company accounts for its stock-based compensation plans under the recognition and measurement principles of APB Opinion No. 25, “Accounting for Stock Issued to Employees,” and related interpretations. The Company has adopted the disclosure only provisions of FASB Statement No. 123, “Accounting for Stock-Based Compensation” as amended by SFAS 148. Accordingly, the Company provides pro forma disclosures assuming that the Company had accounted for its stock-based compensation programs using the fair value method promulgated by Statement No. 123.

                         
    Year Ended December 31  
(in thousands, except for per share data)   2004     2003     2002  
Net income reported
  $ 19,144     $ 11,701     $ 14,244  
Add: Stock-based compensation expense included in reported net income, net of related tax effects
    151       124       105  
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects
    (677 )     (557 )     (421 )
     
Pro forma net income
  $ 18,618     $ 11,268     $ 13,928  
     
 
                       
Earnings per share:
                       
Basic – as reported
  $ 2.64     $ 1.64     $ 1.96  
     
Basic – pro forma
  $ 2.57     $ 1.58     $ 1.91  
     
Diluted – as reported
  $ 2.55     $ 1.59     $ 1.92  
     
Diluted – pro forma
  $ 2.51     $ 1.54     $ 1.87  
     

51


Table of Contents

Revenue Recognition

Sales of products are recognized at the time title transfers to the customer, which is generally at the time of shipment or when the customer takes possession of goods in the retail stores. Under the Company’s mark-to-market method for its grain operations, gross profit on grain sales is recognized when sales contracts are executed. Sales of grain are then recognized at the time of shipment when title to the grain transfers to the customer. Revenues from other grain merchandising activities are recognized as open grain contracts are marked-to-market or as services are provided. Revenues for all other services are recognized as the service is provided. Rental revenues on operating leases are recognized on a straight-line basis over the term of the lease. Sales of railcars to financial intermediaries on a non-recourse basis are recognized as revenue on the date of sale. Sales for these transactions totaled $3.7 million and $11.9 million in 2004 and, 2003, respectively. There were no non-recourse sales in 2002.

Certain of the Company’s operations provide for customer billings, deposits or prepayments for product that is stored at the Company’s facilities. The sales and gross profit related to these transactions is not recognized until the product is shipped in accordance with the previously stated revenue recognition policy and these amounts are classified as a current liability titled customer prepayments and deferred income.

Sales returns and allowances are provided for at the time sales are recorded. Shipping and handling costs are included in cost of sales. In all cases, revenues are recognized only if collectibility is reasonably assured.

Lease Accounting

The Company accounts for its leases under FASB Statement No. 13, as amended, and related pronouncements.

The Company’s Rail Group leases railcars and locomotives to customers, manages railcars for third parties, and leases railcars for internal use. The Company is an operating lessor of railcars that are owned by the Company, or leased by the Company from financial intermediaries. The Company records lease income for its activities as an operating lessor as earned, which is generally spread evenly over the lease term. The Company acquired some leases where the monthly lease fee is contingent upon some measure of usage (“per diem” leases). This monthly usage is tracked, billed and collected by third party service providers and funds are generally remitted to the Company along with usage data three months after they are earned. The Company records lease revenue for these per diem arrangements based on recent historical usage patterns and records a true up adjustment when the actual data is received. Revenues recognized under per diem arrangements totaled $8.4 million in 2004. There were no per diem arrangements prior to 2004. The Company expenses operating lease payments made to financial intermediaries on a straight-line basis over the lease term.

52


Table of Contents

The Company periodically enters into leases with Rail Group customers that are classified as direct financing capital leases. Although lease terms are not significantly different from other operating leases that the Company maintains with its railcar customers, they qualify as capital leases. For these leases, the net minimum lease payments, net of unearned income is included in prepaid expenses and other current assets for the amount to be received within one year and the remainder in other assets. In 2003, the Company sold all of its direct financing lease receivables to a financial intermediary for $3.1 million and recognized a gain of $1.6 million.

The Company also arranges non-recourse lease transactions under which it sells railcars or locomotives to financial intermediaries and assigns the related operating lease on a non-recourse basis. The Company generally provides ongoing railcar maintenance and management services for the financial intermediaries, and receives a fee for such services when earned. On the date of sale, the Company recognizes the proceeds from sales of railcars in non-recourse lease transactions as revenue. Management and service fees are recognized as revenue as the underlying services are provided, which is generally spread evenly over the lease term.

The Company has financed the cost of certain railcar assets through leases with financial intermediaries. The terms of these leases required the Company to capitalize the assets and record the net present value of the lease obligations on its balance sheet as long-term borrowings. There was no gain or loss on these financing transactions. These obligations are included with the Company’s long-term debt as described in Note 7 to the consolidated financial statements. The railcars under these leases are being depreciated to their residual value over the term of the leases. Details of the book value of the railcars are included in Note 4 to the consolidated financial statements.

Income Taxes

Income tax expense for each period includes taxes currently payable plus the change in deferred income tax assets and liabilities. Deferred income taxes are provided for temporary differences between financial reporting and tax bases of assets and liabilities and are measured using enacted tax rates and laws governing periods in which the differences are expected to reverse. The Company evaluates the realizability of deferred tax assets and provides a valuation allowance for amounts that management does not believe are more likely than not to be recoverable, as applicable.

Advertising

Advertising costs are expensed as incurred. Advertising expense of $4.3 million, $3.6 million and $3.8 million in 2004, 2003, and 2002, respectively, is included in operating, administrative and general expenses.

53


Table of Contents

Earnings per Share

Basic earnings per share is equal to net income divided by weighted average shares outstanding. Diluted earnings per share is equal to basic earnings per share plus the incremental per share effect of dilutive options and unvested restricted shares. Restricted shares that are fully vested are included in basic shares outstanding.

                         
    Year ended December 31  
(in thousands)   2004     2003     2002  
Weighted average shares outstanding – basic
    7,246       7,141       7,283  
Unvested restricted shares and shares contingently issuable upon exercise of options
    252       199       146  
 
                 
Weighted average shares outstanding – diluted
    7,498       7,340       7,429  
 
                 

Diluted earnings per common share excludes the impact of one thousand employee stock options for 2002, as such options were antidilutive. There were no such antidilutive options in 2004 and 2003.

New Accounting Standards

In December 2004, the FASB issued Statement of Financial Accounting Standards (“SFAS”) No. 123R (Revised 2004), “Share-Based Payment”. This standard requires expensing of stock options and other share-based payments and supersedes SFAS No. 123, which had allowed companies to choose between expensing stock options or showing pro forma disclosure only. The standard is effective for the Company as of July 1, 2005 and will apply to all awards granted, modified, cancelled or repurchased after that date as well as the unvested portion of prior awards. The Company is currently evaluating the provisions of this standard and will begin expensing stock options in the third quarter of 2005. The Company is evaluating the impact that this standard will have on it. The previous Stock Based Compensation section provides some indication of what the potential impact could be to the Company, however, the Company has not finalized its selection of the valuation model and anticipates some changes in its stock based compensation programs in 2005.

In November 2004, FASB issued SFAS No. 151, “Inventory Costs – an Amendment of ARB No. 43, Chapter 4.” This standard provides clarification that abnormal amounts of idle facility expense, freight, handling costs, and spoilage should be recognized as current-period charges. Additionally, this standard requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. The provisions of this standard are effective for inventory costs incurred during fiscal years beginning after June 15, 2005. This standard does not have a material impact to the Company’s financial statements.

54


Table of Contents

Reclassifications

Certain amounts in the 2003 and 2002 financial statements have been reclassified to conform to the 2004 presentation. These reclassifications had no effect on net income or shareholders’ equity as previously presented.

3. Business Combinations

In February 2004, the Company acquired used railcar rolling stock and leasing assets (railcars and a limited number of locomotives) from Railcar Ltd. and Progress Rail Services Corporation, both of which are part of Progress Energy, Inc., for $82.1 million plus $1.6 million directly to a financial institution for the exercise of a purchase option assigned to the Company by the sellers and $1.4 million in acquisition costs. The acquisition was financed primarily with long-term borrowings secured solely by the railcar rolling stock and current and future leases. The acquisition was accounted for under the purchase method of accounting, and the results of operations have been included in the consolidated statements of income from February 12, 2004. The allocation of cost to the acquired assets (in thousands) is as follows:

         
Railcar assets leased to others
  $ 75,405  
Railcars available for sale
    6,497  
Intangible assets (primarily customer lists)
    3,620  
Residual value guarantee liabilities assumed
    (444 )
 
     
Total cost of acquired assets
  $ 85,078  
 
     

The acquisition costs have been allocated to intangible assets and railcars on the basis of appraised value. Intangible assets will be amortized over 5 years. Railcar assets leased to others are depreciated over the shorter of their remaining useful life, which is limited by an economic life of 40 or 50 years (measured from the date built) depending on car type and when built, or 15 years. Railcars available for sale are not depreciated as they are not productive assets but they are stated at the lower of cost or market value. The assets acquired are located in the United States, Canada and Mexico.

All of the debt and most of the assets are held by three bankruptcy-remote entities that are wholly-owned by TOP CAT Holding Company LLC, a wholly-owned subsidiary of the Company. The debt holders have recourse only to the assets of those bankruptcy remote entities. These entities are also governed by an indenture agreement. Wells Fargo Bank, N.A. serves as Indenture Trustee. The Company serves as manager of the railcar assets and servicer of the leases for the bankruptcy-remote entities. The Indenture Trustee ensures that the bankruptcy remote entities are managed in accordance with the Indenture and all payees (both service providers and creditors) of the bankruptcy-remote entities are paid in accordance to the payment priority specified within the Indenture.

If the acquisition had taken place on January 1, 2003, pro forma revenues (unaudited) would have been $1,277.9 million and $1,270.6 million for 2004 and 2003, respectively. The business has been integrated into the Company’s Rail segment and has resulted in significantly different

55


Table of Contents

cost and expense structures. Therefore, pro forma operating income, net earnings and earnings per common share are not presented as they are not meaningful.

4. Details of Certain Financial Statement Accounts

Major classes of inventories are as follows:

                 
    December 31  
(in thousands)   2004     2003  
     
Grain
  $ 146,912     $ 152,703  
Agricultural fertilizer and supplies
    37,604       33,665  
Lawn and garden fertilizer and corncob products
    36,885       42,631  
Retail merchandise
    28,099       28,898  
Railcar repair parts
    1,653       1,572  
Other
    275       286  
     
 
  $ 251,428     $ 259,755  
     

The Company’s amortizable intangible assets are included in Other assets and notes receivable and are as follows:

                             
        Original     Accumulated     Net Book  
(in thousands)   Group   Cost     Amortization     Value  
December 31, 2004
                           
Trademarks / noncompete agreements / customer lists and other acquired intangibles
  Processing   $ 3,988     $ 3,656     $ 332  
Acquired customer list
  Rail     3,462       575       2,887  
Patents and other
  Various     267       97       170  
         
 
      $ 7,717     $ 4,328     $ 3,389  
         
December 31, 2003
                           
Trademarks / noncompete agreements / customer lists and other acquired intangibles
  Processing   $ 3,988     $ 2,858     $ 1,130  
Patents and other
  Various     199       89       110  
         
 
      $ 4,187     $ 2,947     $ 1,240  
         

Amortization expense for intangible assets for 2004 was $1.4 million and for each of 2003 and 2002 was $0.8 million. Expected aggregate annual amortization is as follows: 2005 — $1.1 million; 2006 through 2008 — $0.7 million each; and $0.1 million for 2009.

56


Table of Contents

The Company’s also has goodwill of $1.3 million included in Other assets and notes receivable. There has been no change in goodwill for in any of the years presented. Goodwill includes $0.6 million in the Agriculture Group and $0.7 million in the Processing Group.

The components of property, plant and equipment are as follows:

                 
    December 31  
(in thousands)   2004     2003  
     
Land
  $ 11,961     $ 11,845  
Land improvements and leasehold improvements
    30,967       30,086  
Buildings and storage facilities
    102,681       99,120  
Machinery and equipment
    126,510       124,753  
Software
    6,211       5,470  
Construction in progress
    1,305       1,293  
     
 
    279,635       272,567  
Less accumulated depreciation and amortization
    187,125       180,118  
     
 
  $ 92,510     $ 92,449  
     

The components of Railcar assets leased to others are as follows:

                 
    December 31  
(in thousands)   2004     2003  
Railcar assets leased to others
  $ 115,285     $ 37,174  
Less accumulated depreciation
    13,927       7,685  
     
 
  $ 101,358     $ 29,489  
     

The Company enters into sale-leaseback transactions with financial institutions which are generally structured as operating leases. Two of the Company’s sale-leaseback transactions, however, require accounting as a capital lease due to terms of the arrangements. These assets have a cost of $4.2 million and are included with railcar assets leased to others for both 2004 and 2003. Accumulated amortization for these assets was $0.7 and $0.5 million at December 31, 2004 and 2003, respectively.

57


Table of Contents

5. Nonoperating Gains

During 2002, a conference facility owned by the Company was damaged by fire. This facility was insured for replacement value and the Company received insurance funds to repair the damaged assets. The 2002 gain of $0.3 million represents the insurance proceeds received in 2002 in excess of the net book value of the destroyed assets.

6. Short-Term Borrowing Arrangements

The Company maintains a borrowing arrangement with a syndicate of banks. The current arrangement, which was initially entered into in 2002 and renewed in September 2004 provides the Company with $100 million in short-term lines of credit and an additional $100 million in a three-year line of credit. In addition, the amended agreements include a flex line allowing the Company to increase the available short-term line by $50 million. Short-term borrowings under this arrangement totaled $12.1 and $48.0 million at December 31, 2004 and 2003, respectively. The borrowing arrangement terminates on September 30, 2005 but allows for indefinite renewals at the Company’s option and as long as certain covenants are met. Management expects to renew the arrangement prior to its termination date. Borrowings under the lines of credit bear interest at variable interest rates, which are based on LIBOR, the prime rate or the federal funds rate, plus a spread. The terms of the borrowing agreement provide for annual commitment fees. The following information relates to short-term borrowings:

                         
    December 31  
(in thousands, except percentages)   2004     2003     2002  
     
Maximum amount borrowed
  $ 188,500     $ 127,200     $ 139,200  
Average daily amount borrowed
    77,103       93,453       92,534  
Weighted average interest rate
    1.91 %     2.07 %     3.24 %

58


Table of Contents

7. Long-Term Debt and Interest Rate Contracts

Recourse Debt

Long-term debt consists of the following:

                 
    December 31  
(in thousands, except percentages)   2004     2003  
     
Note payable, 5.55%, payable $143 monthly, remainder due 2012
  $ 16,185     $ 16,971  
Note payable, 6.95%, payable $317 quarterly, remainder due 2010
    13,611       14,879  
Note payable, 5.55%, payable $291 quarterly beginning in 2004, due 2016
    9,959       10,541  
Note payable, 4.64%, payable $79 monthly, due 2009
    5,385       6,291  
Note payable, 4.60%, payable $235 quarter, due 2010
    7,202        
Industrial development revenue bonds:
               
Variable rate (2.07% at December 31, 2004), due 2019
    4,650       4,650  
Variable rate (2.12% at December 31, 2004), due 2025
    3,100       3,100  
Liabilities related to acquisition, discounted at 8.25%, due in variable quarterly installments through 2005
    1,414       2,059  
Debenture bonds, 5.00% to 8.00%, due 2005 through 2014
    30,466       25,083  
Obligations under capital leases
    3,472       3,563  
Other notes payable and bonds
    364       442  
     
 
    95,808       87,579  
Less current maturities
    6,005       5,452  
     
 
  $ 89,803     $ 82,127  
     

In connection with its short-term borrowing agreement with a syndicate of banks, the Company obtained an unsecured $100.0 million long-term line of credit. Borrowings under this line of credit will bear interest based on LIBOR, plus a spread. The long-term line of credit expires on September 30, 2007, but may be renewed by the Company for an additional three years as long as covenants are met. After considering its standby letters of credit totaling $20.3 million at December 31, 2004, the Company had available borrowing capacity under this facility of $79.7 million.

The notes payable due 2010, 2012 and 2016 and the industrial development revenue bonds are collateralized by first mortgages on certain facilities and related equipment with a book value of $29.2 million. The note payable due 2009 is collateralized by railcars with a book value of $3.6 million.

The Company has $6.8 million of five year term debenture bonds bearing interest at 5.0% and $6.2 million of ten year term debenture bonds bearing interest at 6.0% available for sale under an existing registration statement.

59


Table of Contents

The Company’s short-term and long-term borrowing agreements include both financial and non-financial covenants that require the Company, among other things, to:

  •   maintain minimum working capital of $55.0 million and net equity (as defined) of $80.0 million;
 
  •   limit the addition of new long-term recourse debt;
 
  •   limit its unhedged grain position to 2.0 million bushels; and
 
  •   restrict the amount of dividends paid.

The Company was in compliance with all covenants at December 31, 2004 and 2003.

The aggregate annual maturities of long-term debt, including capital lease obligations, are as follows: 2005 — $6.0 million; 2006 — $12.7 million; 2007 — $9.6 million; 2008 — $9.6 million; 2009 — $24.1 million; and $33.8 million thereafter.

Non-Recourse Debt

In connection with the acquisition discussed in Note 3, the Company formed three bankruptcy-remote entities that are wholly-owned by TOP CAT Holding Company LLC, which is a wholly-owned subsidiary of the Company. These bankruptcy-remote entities issued $86.4 million of debt. The debt holders have recourse only to the assets including any related leases of those bankruptcy remote entities. These entities are also governed by an indenture agreement. Wells Fargo Bank, N.A. serves as Indenture Trustee. The Company serves as manager of the railcar assets and servicer of the leases for the bankruptcy-remote entities. The Indenture Trustee ensures that the bankruptcy remote entities are managed in accordance with the Indenture and all payees (both service providers and creditors) of the bankruptcy-remote entities are paid in accordance to the payment priority specified within the Indenture.

The Class A debt is insured by Municipal Bond Insurance Association. Financing costs of $4.7 million were incurred to issue the debt. These costs are being amortized over the expected debt repayment period, as described below. The book value of the railcar rolling stock at December 31, 2004 was $75.2 million.

60


Table of Contents

                 
    December 31  
(in thousands, except percentages)   2004     2003  
     
Class A-1 Railcar Notes due 2019, 2.79%, payable $600,000 monthly
  $ 24,200     $  
Class A-2 Railcar Notes due 2019, 4.57%, payable $600,000 monthly beginning after Class A-1 notes have been retired
    21,000        
Class A-3 Railcar Notes due 2019, 5.13%, payable $183,333 monthly
    24,456        
Class B Railcar Notes due 2019, 14.00% payable $50,000 beginning August 2004
    4,750        
     
 
    74,406        
Less current maturities
    10,063        
     
 
  $ 64,343     $  
     

All of the debt issued has a final stated maturity date of 2019, however, it is anticipated that repayment will occur between 2012 and 2016 based on debt amortization requirements of the Indenture. The Company also has the ability to redeem the debt, at its option, beginning in 2011. This financing structure places a limited life on the created entities, limits the amount of assets that can be sold by the Company, requires variable debt repayment on asset sales and does not allow for new asset purchases within the existing bankruptcy remote entities.

The Company’s non-recourse debt carries separate financial covenants relating solely to the collateralized assets. Triggering one or more of these covenants for a specified period of time, could require a faster amortization of the outstanding debt. These covenants include, but aren’t limited to, the following:

  •   Monthly average lease rate greater than or equal to $200
 
  •   Monthly railcar utilization rate greater than or equal to 80%
 
  •   Coverage ratio greater than or equal to 1.15
 
  •   Class A notes balance less than or equal to 90% of the stated value (as assigned in the debt documents) of railcars.

The Company was in compliance with these covenants at December 31, 2004.

The aggregate annual maturities of long-term debt, non-recourse are as follows: 2005 — $10.1 million; 2006 — $10.0 million; 2007 — $9.2 million; 2008 — $9.0 million; 2009 — $9.0 million; and $27.1 million thereafter.

Interest Paid and Interest Rate Derivatives

Interest paid (including interest on short-term lines of credit) amounted to $10.1 million, $7.8 million and $10.1 million in 2004, 2003 and 2002, respectively.

61


Table of Contents

The Company has entered into derivative interest rate contracts to manage interest rate risk on short-term borrowings. The contracts convert variable interest rates to short-term fixed rates, consistent with projected borrowing needs. The Company had three open interest rate swaps with notional amounts of $10.0 million each at December 31, 2004. These swaps fixed interest at 2.39%, 2.13% and 2.06% and expire at various times in 2005. In addition, at December 31, 2004 the Company has entered into one forward starting short-term interest rate derivative with a notional amount of $10.0 million to hedge its short-term borrowings. This agreement fixes interest rates at 3.00% and is effective from October 2005 through March 2006 and may be extended to October 2006. The Company also has a forward starting cap with a notional amount of $10.0 million beginning October 2005 which caps interest rates at 3.00% through March 2006. Although these instruments are intended to hedge interest rate risk on short-term borrowings, the Company has elected not to account for them as hedges. Changes in their fair value are included in interest expense in the statement of income.

The Company has also entered into various derivative financial instruments to hedge the interest rate component of long-term debt and lease obligations. The following table displays the contracts open at December 31, 2004.

                             
            Initial            
            Notional            
Interest Rate           Amount            
Hedging   Year   Year of   (in         Interest
Instrument   Entered   Maturity   millions)     Hedged Item   Rate
 
Corridor
  2002   2006   $ 4.8     Interest rate component of a railcar debt financing     4.25% - 7.00 %
Corridor
  2002   2007   $ 4.3     Interest rate component of a railcar sale-leaseback transaction     4.25% - 7.00 %
Cap
  2003   2008   $ 1.4     Interest rate component of an operating lease – not accounted for as a hedge     3.95%

The initial notional amounts on the above instruments amortize monthly in the same manner as the underlying hedged item. Changes in the fair value of the cap are included in interest expense in the statements of income, as they are not accounted for as cash flow hedges. The interest rate corridors are designated as cash flow hedges with changes in their fair values included as a component of other comprehensive income or loss. Also included in accumulated other comprehensive income are closed treasury rate locks entered into to hedge the interest rate component of railcar lease transactions prior to their closing. The reclassification of these amounts from other comprehensive income into interest or cost of railcar sales occurs over the term of the hedged debt or lease, as applicable.

The fair values of all derivative instruments are included in prepaid expenses, other assets and notes receivable, other accounts payable or other long-term liabilities. The net fair value amount for 2004 and 2003 was $0.1 million. The mark-to-market effect of long-term and short-term interest rate contracts on interest expense was a $0.1 million additional interest expense in 2003

62


Table of Contents

and $0.1 million interest credit for 2004 and 2002. If there are no additional changes in fair value, the Company expects to reclassify $0.1 million from other comprehensive income into interest expense or cost of railcar sales in 2005. Counterparties to the short and long-term derivatives are large international financial institutions.

8. Income Taxes

The income tax provision applicable to continuing operations consists of the following:

                         
    Year ended December 31  
(in thousands)   2004     2003     2002  
     
Current:
                       
Federal
  $ 4,994     $ 5,124     $ 3,606  
State and local
    1,561       758       200  
Foreign
    1,220              
     
 
    7,775       5,882       3,806  
     
 
                       
Deferred:
                       
Federal
    2,473       206       1,288  
State and local
    570       176       144  
Foreign
    141              
     
 
    3,184       382       1,432  
     
 
                       
Total:
                       
Federal
    7,467       5,330       4,894  
State and local
    2,131       934       344  
Foreign
    1,361              
     
 
  $ 10,959     $ 6,264     $ 5,238  
     

Income before income taxes from continuing operations consists of the following:

                         
    Year ended December 31  
(in thousands)   2004     2003     2002  
     
U.S. income
  $ 27,070     $ 17,965     $ 16,002  
Foreign
    3,033              
     
 
  $ 30,103     $ 17,965     $ 16,002  
     

63


Table of Contents

     A reconciliation from the statutory U.S. federal tax rate to the effective tax rate follows:

                         
    Year ended December 31  
    2004     2003     2002  
     
Statutory U.S. federal tax rate
    35.0 %     35.0 %     35.0 %
Increase (decrease) in rate resulting from:
                       
Effect of extraterritorial income exclusion
    (3.1 )     (3.6 )     (3.2 )
State and local income taxes, net of related federal taxes
    4.6       3.4       1.4  
Other, net
    (0.1 )     0.1       (0.5 )
     
Effective tax rate
    36.4 %     34.9 %     32.7 %
     

Income taxes paid in 2004, 2003 and 2002 were $7.1 million, $5.2 million and $2.5 million, respectively.

Significant components of the Company’s deferred tax liabilities and assets are as follows:

                 
    December 31  
(in thousands)   2004     2003  
     
Deferred tax liabilities:
               
Property, plant and equipment and railcar assets leased to others
  $ (19,132 )   $ (15,465 )
Prepaid employee benefits
    (4,295 )     (4,277 )
Deferred income
    (566 )     (193 )
Other
    (422 )     (386 )
     
 
    (24,415 )     (20,321 )
     
 
               
Deferred tax assets:
               
Employee benefits
    8,290       7,160  
Accounts and notes receivable
    888       1,237  
Inventories
    3,228       2,721  
Investments
    190       1,043  
Other
    352       321  
     
 
    12,948       12,482  
     
Net deferred tax liabilities
  $ (11,467 )   $ (7,839 )
     

In 2002, the Company decreased a $1.9 million deferred tax asset related to its adoption of EITF Topic D-96 as discussed in Note 2. This amount was included in the statement of income as a component of the cumulative effect of a change in accounting principle.

In 2002, the Company recorded a deferred tax asset of $0.5 million, related to the accounting for derivatives under Statement 133. In 2004, this deferred tax asset was decreased by $0.4 million. The net amount is included in other comprehensive income in the statement of shareholders’ equity.

64


Table of Contents

We have recorded reserves for tax exposures based on our best estimate of probable and reasonably estimable tax matters. We do not believe that a material additional loss is reasonably possible for tax matters.

9. Stock Compensation Plans

The Company’s Amended and Restated Long-Term Performance Compensation Plan dated December 14, 2001 (the “LT Plan”) authorizes the Board of Directors to grant options and share awards to employees and outside directors for up to 2.1 million of the Company’s common shares. Options granted under the LT Plan have a maximum term of 10 years. Options granted to outside directors have a fixed term of five years and vest after one year. Options granted to management personnel under the LT Plan have a five-year term and vest 40% immediately, an additional 30% after one year and the remaining 30% after two years. Options granted under the LT Plan are structured as fixed grants with exercise price equal to the market value of the underlying stock on the date of the grant; accordingly, no compensation expense is recognized for these grants.

The LT Plan also permits awards of restricted stock. The Company issued 15 thousand, 24 thousand and 15 thousand restricted shares during 2004, 2003 and 2002, respectively; 24 thousand restricted shares remain outstanding at December 31, 2004. These shares carry voting and dividend rights; however, sale of the shares is restricted prior to vesting. Restricted shares vest 50% after one year and the remaining 50% after two years. Restricted shares issued under the LT Plan are recorded at their fair value on the grant date with a corresponding charge to shareholders’ equity representing the unearned portion of the award. The unearned portion is amortized as compensation expense on a straight-line basis over the related vesting period. Compensation expense related to restricted stock issued under the LT Plan amounted to $0.2 million in each of 2004, 2003 and 2002.

Certain Company executives and outside directors have elected to receive a portion of their cash compensation in stock options and/or restricted stock issued under the LT Plan. These options and restricted stock vest immediately. The options have a ten-year term. There were 4 thousand, 4 thousand and 3 thousand restricted shares issued in lieu of cash compensation in 2004, 2003 and 2002, respectively and 10 thousand options issued in 2002.

The Company’s 2004 Employee Share Purchase Plan (the “ESP Plan”) allows employees to purchase common shares through payroll withholdings. The Company has registered 300 thousand common shares plus 16 thousand common shares remaining unissued under the prior Employee Share Purchase Plan for issuance to and purchase by employees under this plan. The ESP Plan also contains an option component. The purchase price per share under the ESP Plan is the lower of the market price at the beginning or end of the year. Employees purchased 25 thousand, 23 thousand and 24 thousand shares under the ESP Plan in 2004, 2003 and 2002, respectively. The Company records a liability for withholdings not yet applied towards the purchase of common stock. No compensation expense is recognized for stock purchases or options under the ESP Plan.

65


Table of Contents

Pro forma information regarding net income and earnings per share required by SFAS No. 123, is included in Note 2 to the consolidated financial statements and is determined as if the Company accounted for its employee stock options under the fair value method. The fair value of each option grant is estimated at the date of grant using a Black-Scholes option pricing model with the following weighted average assumptions by year.

                         
    2004     2003     2002  
     
Long Term Performance Compensation Plan
                       
Risk free interest rate
    3.25 %     2.78 %     4.42 %
Dividend yield
    1.88 %     2.20 %     2.60 %
Volatility factor of the expected market price of the Company’s common shares
    .308       .298       .300  
Expected life for the options (in years)
    5.00       5.00       5.30  
 
Employee Share Purchase Plan
                       
Risk free interest rate
    1.29 %     1.32 %     2.17 %
Dividend yield
    1.88 %     2.20 %     2.60 %
Volatility factor of the expected market price of the Company’s common shares
    .308       .298       .300  
Expected life for the options (in years)
    1.00       1.00       1.00  

For purposes of pro forma disclosures, the estimated fair value of the options is amortized to expense over the options’ vesting period.

A summary of the Company’s stock option activity and related information for the years ended December 31 follows:

                                                 
    Long-Term Performance Compensation Plan  
    2004     2003     2002  
            Weighted             Weighted             Weighted  
            Average             Average             Average  
            Exercise             Exercise             Exercise  
(common shares in thousands)   Shares     Price     Shares     Price     Shares     Price  
     
Outstanding at beginning of year
    785     $ 9.94       808     $ 9.37       915     $ 9.18  
Granted
    192       15.97       205       12.70       171       10.00  
Exercised
    (216 )     8.76       (205 )     10.54       (239 )     9.14  
Expired/forfeited
    (7 )     10.27       (23 )     9.23       (39 )     9.12  
 
                                         
Outstanding at end of year
    754     $ 11.81       785     $ 9.94       808     $ 9.37  
 
                                         

66


Table of Contents

                         
    2004     2003     2002  
     
Weighted average fair value of options granted during year
  $ 4.26     $ 3.07     $ 2.62  
     
Options exercisable at end of year
    576       611       662  
     
Weighted average exercise price of options exercisable at end of year
  $ 10.84     $ 9.34     $ 9.35  
     
 
                       
Options available for grant at December 31, 2004
  437          
Price range of options at December 31, 2004   $8.625 to $15.97          
Weighted average remaining contractual life (in years)
  2.74          

The following table provides additional information about outstanding options categorized by exercise price.

                                         
                    Weighted             Weighted  
                    Average             Average  
            Weighted-     Remaining             Exercise Price  
Range of   Outstanding     Average     Contractual     Vested     of Vested  
Exercise Price   Options     Exercise Price     Life     Options     Options  
 
$8.625 - $9.99
    230     $ 8.74       1.70       230     $ 8.74  
$10.00 - $11.74
    142     $ 10.00       2.38       142     $ 10.00  
$11.75 - $12.70
    192     $ 12.70       3.01       136     $ 12.70  
$12.71 - $15.97
    190     $ 15.97       4.01       68     $ 15.97  
 
                                   
 
    754                       576          
 
                                   

10. Other Commitments and Contingencies

Railcar leasing activities:

The Company is a lessor of railcars. The majority of railcars are leased to customers under operating leases that may be either net leases or full service leases under which the Company provides maintenance and fleet management services. The Company also provides such services to financial intermediaries to whom it has sold railcars and locomotives in non-recourse lease transactions. Fleet management services generally include maintenance, escrow, tax filings and car tracking services.

Many of the Company’s leases provide for renewals. The Company also generally holds purchase options for railcars it has sold and leased-back from a financial intermediary, and railcars sold in non-recourse lease transactions.

67


Table of Contents

Lease income from operating leases to customers (including month to month and per diem leases) and rental expense for railcar leases were as follows:

                         
    Year ended December 31  
                              (in thousands)   2004     2003     2002  
     
Rental and service income – operating leases
  $ 43,306     $ 12,653     $ 11,521  
     
 
                       
Rental expense
  $ 12,150     $ 5,108     $ 5,007  
     

Future minimum rentals and service income for all noncancelable railcar operating leases greater than one year are as follows:

                 
    Future Rental and     Future  
    Service Income –     Minimum  
                              (in thousands)   Operating Leases     Rental Expense  
     
Year ended December 31
               
2005
  $ 28,596     $ 10,962  
2006
    21,903       8,996  
2007
    15,110       9,844  
2008
    9,478       7,486  
2009
    6,950       7,259  
Future years
    10,270       12,152  
     
 
  $ 92,307     $ 56,699  
     

Other Leasing Activities:

The Company, as a lessee, leases real property, vehicles and other equipment under operating leases. Certain of these agreements contain lease renewal and purchase options. The Company also leases excess property to third parties. Net rental expense under these agreements was $4.2 million, $4.9 million and $5.1 million in 2004, 2003 and 2002, respectively. Future minimum lease payments (net of sublease income commitments) under agreements in effect at December 31, 2004 are as follows: 2005 — $2.5 million; 2006 — $2.3 million; 2007 — $2.0 million; 2008 — $1.8 million; 2009 — $1.7 million; and $7.9 million thereafter.

Other Commitments:

The Company has agreed to fund a research and development effort at a rate of $0.2 million per year for five years, ending June 30, 2007. The commitment may be satisfied, in part, by qualifying internal costs or expenditures to third parties.

The Company has from time to time entered into agreements which resulted in indemnifying third parties against certain potential liabilities. Management believes that judgments, if any, related to such agreements would not have a material effect on the Company’s financial condition, results of operations or cash flow.

68


Table of Contents

11. Employee Benefit Plan Obligations

The Company provides retirement benefits for substantially all of its employees under several defined benefit and defined contribution plans. The Company’s expense for its defined contribution plans amounted to $1.4 million in each of 2004, 2003 and 2002. The Company also provides certain health insurance benefits to employees, including retirees.

Defined Benefit Plans:

The Company has both funded and unfunded noncontributory defined benefit pension plans that cover substantially all of its employees. The plans provide defined benefits based on years of service and average monthly compensation for the highest five consecutive years of employment within the final ten years of employment.

The Company also has postretirement health care benefit plans covering substantially all of its full time employees hired prior to January 1, 2003. These plans are generally contributory and include a limit on the Company’s share for most retirees. Effective October 1, 2002, the Company amended its retiree health care plan to eliminate all retiree health care benefits for new employees hired after January 1, 2003. In addition, the Company has limited its premium contribution for future years to the rates in effect at December 31, 2002 plus a 3% inflation factor per year after that date. Finally, the Company raised its employee and retiree co-payments for all prescription drugs. These changes resulted in an $8.7 million reduction in the benefit obligation as measured at December 31, 2002.

The measurement date for all plans is December 31.

69


Table of Contents

Obligation and Funded Status

Following are the details of the liability and funding status of the pension and postretirement benefit plans:

                                 
                    Postretirement  
    Pension Benefits     Benefits  
(in thousands)   2004     2003     2004     2003  
     
Change in benefit obligation
                               
Benefit obligation at beginning of year
  $ 41,288     $ 33,604     $ 21,428     $ 18,883  
Service cost
    3,124       2,684       623       532  
Interest cost
    2,488       2,148       1,296       1,266  
Actuarial (gains)/losses
    3,645       4,631       1,827       1,562  
Plan amendment
                (712 )      
Participant contributions
                187       132  
Benefits paid
    (1,006 )     (1,779 )     (1,013 )     (947 )
     
Benefit obligation at end of year
    49,539       41,288       23,636       21,428  
     
 
                               
Change in plan assets
                               
Fair value of plan assets at beginning of year
    32,520       24,125              
Actual gains (losses) on plan assets
    3,432       5,878              
Company contributions
    3,428       4,296       826       815  
Participant contributions
                187       132  
Benefits paid
    (1,006 )     (1,779 )     (1,013 )     (947 )
     
Fair value of plan assets at end of year
    38,374       32,520              
     
 
                               
Funded (underfunded) status of plans at end of year
    (11,165 )     (8,768 )     (23,636 )     (21,428 )
Unrecognized net actuarial loss
    16,706       14,591       16,985       16,773  
Unrecognized prior service cost
    37       63       (6,238 )     (6,727 )
     
Prepaid (accrued) benefit cost
  $ 5,578     $ 5,886     $ (12,889 )   $ (11,382 )
     

Amounts recognized in the consolidated balance sheets at December 31 consist of:

                                 
                    Postretirement  
    Pension Benefits     Benefits  
(in thousands)   2004     2003     2004     2003  
     
Accrued expenses
  $ (549 )   $ (548 )   $     $  
Pension asset
    6,127       6,434              
Employee benefit plan obligations
                (12,889 )     (11,382 )
     
Net amount recognized
  $ 5,578     $ 5,886     $ (12,889 )   $ (11,382 )
     

Included in employee and benefit plan obligations are $3.6 million and $2.7 million at December 31, 2004 and 2003, respectively, of deferred compensation for certain employees who, due to

70


Table of Contents

Internal Revenue Service guidelines, may not take full advantage of the Company’s primary defined contribution plan. Assets funding this plan are marked to market and in prepaid expenses and other current assets and are equal to the value of this liability. This plan has no impact on income.

Obligations and assets at December 31 for all Company defined benefit plans are as follows:

                 
(in thousands)   2004     2003  
       
Projected benefit obligation
  $ 49,539     $ 41,288  
 
     
Accumulated benefit obligation
  $ 34,585     $ 28,596  
 
     
Fair value of plan assets
  $ 38,374     $ 32,520  
 
     

The combined benefits expected to be paid for all Company defined benefit plans over the next ten years (in thousands) are as follows:

                 
    Expected Pension     Expected Postretirement  
Year   Benefit Payout     Benefit Payout  
     
2005
  $ 1,896     $ 974  
2006
    2,159       1,054  
2007
    2,360       1,130  
2008
    2,780       1,205  
2009
    3,207       1,285  
2010-2014
    24,591       7,715  

Amounts applicable to an unfunded Company defined benefit plan with accumulated benefit obligations in excess of plan assets are as follows:

                 
(in thousands)   2004     2003  
       
Projected benefit obligation
  $ 1,098     $ 858  
 
     
Accumulated benefit obligation
  $ 704     $ 451  
 
     

Following are components of the net periodic benefit cost for each year:

                                                 
    Pension Benefits     Postretirement Benefits  
(in thousands)   2004     2003     2002     2004     2003     2002  
     
Service cost
  $ 3,124     $ 2,684     $ 2,265     $ 624     $ 532     $ 721  
Interest cost
    2,488       2,148       1,891       1,296       1,266       1,601  
Expected return on plan assets
    (2,902 )     (2,182 )     (2,197 )                  
Amortization of prior service cost
    26       26       26       (489 )     (489 )     (122 )
Recognized net actuarial loss
    999       1,014       246       902       852       587  
Amortization of net transition obligation
                                  83  
     
Benefit cost
  $ 3,735     $ 3,690     $ 2,231     $ 2,333     $ 2,161     $ 2,870  
     

71


Table of Contents

Assumptions

                                                 
    Pension Benefits     Postretirement Benefits  
Weighted Average Assumptions   2004     2003     2002     2004     2003     2002  
     
Used to Determine Benefit Obligations at Measurement Date
                                               
Discount rate
    6.00 %     6.25 %     6.75 %     6.00 %     6.25 %     6.75 %
Rate of compensation increases
    4.00 %     4.00 %     4.00 %                  
Used to Determine Net Periodic Benefit Cost for Years ended December 31
                                               
Discount rate
    6.25 %     6.75 %     7.25 %     6.25 %     6.75 %     7.25 %
Expected long-term return on plan assets
    9.00 %     9.00 %     9.00 %                  
Rate of compensation increases
    4.00 %     4.00 %     4.00 %                  

The expected long-term return on plan assets was determined based on the current asset allocation and historical results from plan inception. Our expected long-term rate of return on plan assets is based on a target allocation of assets, which is based on our goal of earning the highest rate of return while maintaining risk at acceptable levels and is disclosed in the Plan Assets section of this Note. The plan strives to have assets sufficiently diversified so that adverse or unexpected results from one security class will not have an unduly detrimental impact on the entire portfolio.

Assumed Health Care Cost Trend Rates at Beginning of Year

                 
    2004     2003  
     
Health care cost trend rate assumed for next year
    11.0 %     7.5 %
Rate to which the cost trend rate is assumed to decline (the ultimate trend rate)
    5.0 %     5.0 %
Year that the rate reaches the ultimate trend rate
    2017       2008  

The assumed health care cost trend rate has an effect on the amounts reported for postretirement benefits. A one-percentage-point change in the assumed health care cost trend rate would have the following effects:

                 
    One-Percentage-Point  
       (in thousands)
  Increase     Decrease  
     
Effect on total service and interest cost components in 2004
  $ 21     $ (19 )
Effect on postretirement benefit obligation as of December 31, 2004
    376       (342 )

To partially fund self-insured health care and other employee benefits, the Company makes payments to a trust. Assets of the trust amounted to $4.4 million and $4.1 million at December 31, 2004 and 2003, respectively, and are included in prepaid expenses and other current assets.

72


Table of Contents

In 2004, the FASB issued a Staff Position (“FSP”) No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug Improvement and Modernization Act of 2003 (the Act).” The Act was signed into law in December 2003 and expanded Medicare to include prescription drugs. We provide medical benefits to retirees and expect that this legislation will reduce our costs for some of these benefits. Beginning July 1, 2004, our net periodic postretirement benefit expense includes the effect of the Act for those benefits that are clearly actuarially equivalent to Medicare Part D (for certain covered retirees, we pay 100% of the prescription drug cost). There are other prescription drug benefits that we provide that haven’t been determined to be actuarially equivalent at this time. Additional specific authoritative guidance on the accounting for the federal subsidy could require us to make further cost adjustments when issued. The impact to our postretirement obligation at December 31, 2004 was a reduction of $0.7 million. The impact to 2004 net periodic postretirement expense for 2004 was not significant.

Plan Assets

The Company’s pension plan weighted average asset allocations at December 31 by asset category, are as follows:

                 
Asset Category   2004     2003  
Equity securities
    74 %     75 %
Debt securities
    23 %     19 %
Cash and equivalents
    3 %     6 %
     
 
    100 %     100 %
     

The investment policy and strategy for the assets of the Company’s funded defined benefit plan includes the following objectives:

  •   ensure superior long-term capital growth and capital preservation
 
  •   reduce the level of the unfunded accrued liability in the plan, and
 
  •   offset the impact of inflation

Risks of investing are managed through asset allocation and diversification and are monitored by the Company’s pension committee on a semi-annual basis. Available investment options include U.S. Government and agency bonds and instruments, equity and debt securities of public corporations listed on U.S. stock exchanges, exchange listed U.S. mutual funds investing in equity and debt securities of publicly traded domestic or international companies and cash or money market securities. In order to minimize risk, the Company has placed the following portfolio market value limits on its investments, to which the investments must be rebalanced after each quarterly cash contribution. Note that the single security restriction doesn’t apply to mutual funds.

73


Table of Contents

                         
    Percentage of Total Portfolio Market Value  
    Minimum   Maximum   Single Security
     
Equity based
    60 %     80 %     <10 %
Fixed income based
    20 %     35 %     <5 %
Cash and equivalents
    1 %     5 %     <5 %

There is no equity or debt of the Company included in the assets of the defined benefit plan. The December 31, 2003 balance was outside the portfolio market value limits as a result of end of year contributions made and held as a cash or cash equivalent on the measurement date.

Cash Flows

The Company expects to make a minimum contribution to the funded defined benefit pension plan of approximately $2.7 million in 2005. The Company reserves the right to contribute more than this amount.

12. Fair Values of Financial Instruments

The fair values of the Company’s cash equivalents, margin deposits, short-term borrowings and certain long-term borrowings approximate their carrying values since the instruments are close to maturity and/or carry variable interest rates based on market indices. The Company accounts for investments in affiliates on the equity method. The estimated fair value of these investments could not be obtained without incurring excessive costs as these investments have no quoted market price.

Certain long-term notes payable and the Company’s debenture bonds bear fixed rates of interest and terms of up to 12 years. Based upon current interest rates offered by the Company on similar bonds and rates currently available to the Company for long-term borrowings with similar terms and remaining maturities, the Company estimates the fair values of its long-term debt instruments outstanding at December 2004 and 2003, as follows:

                 
(in thousands)   Carrying Amount     Fair Value  
     
2004:
               
Long-term notes payable
  $ 53,756     $ 53,781  
Long-term notes payable non-recourse
    74,406       72,213  
Debenture bonds
    30,466       31,191  
     
 
  $ 158,628     $ 157,185  
     
2003:
               
Long-term notes payable
  $ 44,450     $ 44,900  
Debenture bonds
    25,083       25,919  
     
 
  $ 69,533     $ 70,819  
     

74


Table of Contents

13. Business Segments

The Company’s operations include four reportable business Groups that are distinguished primarily on the basis of products and services offered. The Agriculture Group includes grain merchandising, the operation of terminal grain elevator facilities and the manufacture and distribution of agricultural inputs, primarily fertilizer, to dealers and farmers. The Rail Group includes the leasing, marketing and fleet management of railcars and locomotives, railcar repair and metal fabrication. The Processing Group includes the production and distribution of lawn care and corncob-based products. The Retail Group includes the operation of six large retail stores, a distribution center and a lawn and garden equipment sales and service shop.

Included in Other are the corporate level amounts not attributable to an operating Group and the marketing of the Company’s excess real estate.

The segment information below (in thousands) includes the allocation of expenses shared by one or more Groups. Although management believes such allocations are reasonable, the operating information does not necessarily reflect how such data might appear if the segments were operated as separate businesses. Inter-segment sales are made at prices comparable to normal, unaffiliated customer sales. Operating income (loss) for each Group is based on net sales and merchandising revenues plus identifiable other income less all identifiable operating expenses, including interest expense for carrying working capital and long-term assets. Capital expenditures include additions to property, plant and equipment, software and intangible assets.

                                                 
2004   Agriculture     Rail     Processing     Retail     Other     Total  
             
Revenues from external customers
  $ 909,480     $ 59,283     $ 127,814     $ 178,696     $     $ 1,275,273  
Inter-segment sales
    9,504       495       1,363                   11,362  
Other income (net)
    2,073       962       596       756       586       4,973  
Equity in net income of investees – equity method
    1,471                               1,471  
Interest expense (income) (a)
    4,518       4,436       1,651       1,098       (1,158 )     10,545  
Operating income (loss)
    21,302       10,986       (144 )     2,108       (4,149 )     30,103  
Identifiable assets
    277,535       133,691       76,716       52,752       32,095       572,789  
Capital expenditures
    9,305       207       1,409       608       1,672       13,201  
Railcar expenditures
          127,724                         127,724  
Acquisition of intangibles related to railcars
          3,620                         3,620  
Investment in affiliate
    675                               675  
Depreciation and amortization
    6,244       9,115       2,282       2,398       1,396       21,435  

75


Table of Contents

                                                 
2003   Agriculture     Rail     Processing     Retail     Other     Total  
             
Revenues from external customers
  $ 899,174     $ 35,200     $ 134,017     $ 178,573     $     $ 1,246,964  
Inter-segment sales
    12,280       914       1,146                   14,340  
Other income (net)
    2,128       90       1,007       835       641       4,701  
Equity in net income of investees – equity method
    390             (43 )                 347  
Interest expense (income) (a)
    5,134       925       1,906       1,320       (1,237 )     8,048  
Operating income (loss)
    13,868       4,062       1,022       3,413       (4,400 )     17,965  
Identifiable assets
    272,229       50,263       83,577       55,526       31,024       492,619  
Capital expenditures
    7,507       558       1,262       1,397       1,025       11,749  
Railcar expenditures
          20,498                         20,498  
Investment in affiliate
    1,182                               1,182  
Depreciation and amortization
    5,986       3,064       2,272       2,470       1,347       15,139  
                                                 
2002   Agriculture     Rail     Processing     Retail     Other     Total  
             
Revenues from external customers
  $ 762,268     $ 18,747     $ 114,315     $ 181,197           $ 1,076,527  
Inter-segment sales
    8,330       877       1,216                   10,423  
Other income (net)
    1,299       41       529       685       872       3,426  
Equity in net income of investees – equity method
    41             (28 )                 13  
Gain on insurance settlement
                            302       302  
Interest expense (income) (a)
    5,772       1,068       2,333       1,546       (907 )     9,812  
Operating income (loss)
    15,154       1,563       (1,322 )     4,003       (3,396 )     16,002  
Cumulative effect of change in accounting principle, net of tax effect
    3,480                               3,480  
Identifiable assets
    263,651       35,378       85,140       57,046       28,003       469,218  
Capital expenditures
    5,760       199       832       1,694       1,349       9,834  
Railcar expenditures
          8,203                         8,203  
Depreciation and amortization
    5,950       2,525       2,263       2,415       1,161       14,314  


(a)   The interest income reported in the Other segment includes net interest income at the corporate level. These amounts result from a rate differential between the interest rate on which interest is allocated to the operating segments and the actual rate at which borrowings are made.

Grain sales for export to foreign markets amounted to approximately $213 million, $181 million and $149 million in 2004, 2003 and 2002, respectively. Revenues from leased railcars in Canada and Mexico totaled $8.0 million and $0.5 million, respectively, in 2004.

Grain sales of $144 million, $197 million and $154 million in 2004, 2003, and 2002, respectively, were made to Cargill, Inc.

76


Table of Contents

14. Quarterly Consolidated Financial Information (Unaudited)

The following is a summary of the unaudited quarterly results of operations for 2004 and 2003.

     (in thousands, except for per common share data)

                                 
                    Net Income (Loss)  
                            Per Share-  
Quarter Ended   Net Sales     Gross Profit     Amount     Basic  
     
2004
                               
March 31
  $ 275,050     $ 36,062     $ (246 )   $ (0.03 )
June 30
    375,899       56,068       10,062       1.39  
September 30
    250,682       40,740       1,048       0.14  
December 31
    373,642       56,229       8,280       1.14  
             
Year
  $ 1,275,273     $ 189,099     $ 19,144       2.64  
             
 
                               
2003
                               
March 31
  $ 238,651     $ 32,883     $ (481 )   $ (0.07 )
June 30
    312,150       47,729       7,793       1.09  
September 30
    253,027       30,238       (2,348 )     (0.33 )
December 31
    443,136       53,244       6,737       0.94  
             
Year
  $ 1,246,964     $ 164,094     $ 11,701       1.64  
             

Item 9.Changes in and Disagreements With Accountants on Accounting and Financial Disclosure

None

Item 9A. Controls and Procedures

The Company is not organized with one Chief Financial Officer. Our Vice President, Controller and CIO is responsible for all accounting and information technology decisions while our Vice President, Finance and Treasurer is responsible for all treasury functions and financing decisions. Each of them, along with the President and Chief Executive Officer (“Certifying Officers”), are responsible for evaluating our disclosure controls and procedures. These named Certifying Officers have evaluated our disclosure controls and procedures as defined in the rules of the Securities and Exchange Commission, as of December 31, 2004 and have determined that such controls and procedures were effective in ensuring that material information required to be disclosed by the Company in the reports filed under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time periods specified in the SEC’s rules and forms.

Management’s Report on Internal Control over Financial Reporting is included in Item 8 on page 40. Management’s assessment of the effectiveness of the Company’s internal control over financial reporting as of December 31, 2004 has been audited by PricewaterhouseCoopers LLP,

77


Table of Contents

an independent registered public accounting firm, as stated in their report which is also in Item 8 on page 41.

There were no significant changes in internal control over financial reporting that occurred during the fourth quarter of 2004, that have materially affected, or are reasonably likely to materially affect, the Company’s internal control over financial reporting.

PART III

Item 10. Directors and Executive Officers of the Registrant

For information with respect to the executive officers of the registrant, see “Executive Officers of the Registrant” included in Part I, Item 4a of this report. For information with respect to the Directors of the registrant, see “Election of Directors” in the Proxy Statement for the Annual Meeting of the Shareholders to be held on May 6, 2005 (the “Proxy Statement”), which is incorporated herein by reference; for information concerning 1934 Securities and Exchange Act Section 16(a) Compliance, see such section in the Proxy Statement, incorporated herein by reference.

Item 11. Executive Compensation

The information set forth under the caption “Executive Compensation” in the Proxy Statement is incorporated herein by reference.

Item 12. Security Ownership of Certain Beneficial Owners and Management

The information set forth under the caption “Share Ownership” and “Executive Compensation – Equity Compensation Plan Information” in the Proxy Statement is incorporated herein by reference.

Item 13. Certain Relationships and Related Transactions

None

Item 14. Principal Accountant Fees and Services

The information set forth under “Appointment of Independent Registered Public Accounting Firm” in the Proxy Statement is incorporated herein by reference.

PART IV

Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K

(a)(1) The consolidated financial statements of the Company are set forth under Item 8 of this report on Form 10-K

78


Table of Contents

(2)   The following consolidated financial statement schedule is included in Item 15(d):

             
        Page
II.
  Consolidated Valuation and Qualifying Accounts - years ended December 31, 2004, 2003 and 2002     83  

          All other schedules for which provisions are made in the applicable accounting regulation of the Securities and Exchange Commission are not required under the related instructions or are not applicable, and therefore have been omitted.

(3)   Exhibits:

  2.1   Agreement and Plan of Merger, dated April 28, 1995 and amended as of September 26, 1995, by and between The Andersons Management Corp. and The Andersons. (Incorporated by reference to Exhibit 2.1 to Registration Statement No. 33-58963).
 
  3.1   Articles of Incorporation. (Incorporated by reference to Exhibit 3(d) to Registration Statement No. 33-16936).
 
  3.4   Code of Regulations of The Andersons, Inc. (Incorporated by reference to Exhibit 3.4 to Registration Statement No. 33-58963).
 
  4.3   Specimen Common Share Certificate. (Incorporated by reference to Exhibit 4.1 to Registration Statement No. 33-58963).
 
  4.4   The Seventeenth Supplemental Indenture dated as of August 14, 1997, between The Andersons, Inc. and The Fifth Third Bank, successor Trustee to an Indenture between The Andersons and Ohio Citizens Bank, dated as of October 1, 1985. (Incorporated by reference to Exhibit 4.4 to The Andersons, Inc. the 1998 Annual Report on Form 10-K).
 
  4.5   Loan Agreement dated October 30, 2002 and amendments through the sixth amendment dated September 27, 2004 between The Andersons, Inc., the banks listed therein and U.S. Bank National Association as Administrative Agent.
 
  10.1   Management Performance Program. * (Incorporated by reference to Exhibit 10(a) to the Predecessor Partnership’s Form 10-K dated December 31, 1990, File No. 2-55070).
 
  10.2   The Andersons, Inc. Amended and Restated Long-Term Performance Compensation Plan * (Incorporated by reference to Appendix A to the Proxy Statement for the April 25, 2002 Annual Meeting).

79


Table of Contents

  10.3   The Andersons, Inc. 2004 Employee Share Purchase Plan * (Incorporated by reference to Appendix B to the Proxy Statement for the May 13, 2004 Annual Meeting).
 
  10.4   Marketing Agreement between The Andersons, Inc. and Cargill, Incorporated dated June 1, 1998 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003)
 
  10.5   Lease and Sublease between Cargill, Incorporated and The Andersons, Inc. dated June 1, 1998 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003)
 
  10.6   Amended and Restated Marketing Agreement between The Andersons, Inc.; The Andersons Agriculture Group LP; and Cargill, Incorporated dated June 1, 2003 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003)
 
  10.7   Amendment to Lease and Sublease between Cargill, Incorporated; the Andersons Agriculture Group LP; and The Andersons, Inc. dated July 10, 2003 (Incorporated by reference from Form 10-Q for the quarter ended June 30, 2003)
 
  10.8   Amended and Restated Asset Purchase agreement by and among Progress Rail Services and related entities and Cap Acquire LLC, Cap Acquire Canada ULC and Cap Acquire Mexico S. de R.L. de C.V. (Incorporated by reference from Form 8-K filed February 27, 2004)
 
  10.9   Indenture between NARCAT LLC, CARCAT ULC, and NARCAT Mexico S. de R.L. de C.V. (Issuers) and Wells Fargo Bank, National Association (Indenture Trustee) dated February 12, 2004. (Incorporated by reference from Form 10-K for the year ended December 31, 2003)
 
  10.10   Management Agreement between NARCAT LLC, CARCAT ULC, and NARCAT Mexico S. de R.L. de C.V. (the Companies), The Andersons, Inc. (the Manager) and Wells Fargo Bank, National Association (Indenture Trustee and Backup Manager) dated February 12, 2004. (Incorporated by reference from Form 10-K for the year ended December 31, 2003)
 
  10.11   Servicing Agreement between NARCAT LLC, CARCAT ULC, and NARCAT Mexico S. de R.L. de C.V. (the Companies), The Andersons, Inc. (the Servicer) and Wells Fargo Bank, National Association (Indenture Trustee and Backup Servicer) dated February 12, 2004. (Incorporated by reference from Form 10-K for the year ended December 31, 2003)
 
  21   Subsidiaries of The Andersons, Inc.
 
  23   Consent of Independent Registered Public Accounting Firm

80


Table of Contents

  31.1   Certification of President and Chief Executive Officer under Rule 13(a)-14(a)/15d-14(a)
 
  31.2   Certification of Vice President, Controller & CIO under Rule 13(a)-14(a)/15d-14(a)
 
  31.3   Certification of Vice President, Finance and Treasurer under Rule 13(a)-14(a)/15d-14(a)
 
  32.1   Section 1350 Certifications

* Management contract or compensatory plan.

          The Company agrees to furnish to the Securities and Exchange Commission a copy of any long-term debt instrument or loan agreement that it may request.

(b)   Reports on Form 8-K:
 
    A report on Form 8-K was filed on November 3, 2004 which contained the Company’s third quarter press release.
 
(c)   Exhibits:
 
    The exhibits listed in Item 15(a)(3) of this report, and not incorporated by reference, follow “Financial Statement Schedule” referred to in (d) below.
 
(d)   Financial Statement Schedule
 
    The financial statement schedule listed in 15(a)(2) follows “Signatures.”

81


Table of Contents

SIGNATURES

     Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

         
    THE ANDERSONS, INC. (Registrant)
 
       
  By   /s/Michael J. Anderson
       
      Michael J. Anderson
      President and Chief Executive Officer

     Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the Registrant and in the capacities and on the dates indicated.

                     
Signature   Title   Date   Signature   Title   Date
 
/s/Michael J. Anderson
  President and Chief Executive Officer   3/14/05   /s/Paul M. Kraus   Director   3/14/05
 
                   
Michael J. Anderson
  (Principal Executive Officer)       Paul M. Kraus        
 
                   
/s/Richard R. George
  Vice President, Controller & CIO   3/14/05   /s/Donald L. Mennel   Director   3/14/05
 
                   
Richard R. George
  (Principal Accounting Officer)       Donald L. Mennel        
 
                   
/s/Gary L. Smith
  Vice President, Finance & Treasurer   3/14/05   /s/David L. Nichols   Director   3/14/05
 
                   
Gary L. Smith
  (Principal Financial Officer)       David L. Nichols        
 
                   
/s/Richard P. Anderson
  Chairman of the Board Director   3/14/05   /s/Sidney A. Ribeau   Director   3/14/05
 
                   
Richard P. Anderson
          Sidney A. Ribeau        
 
                   
/s/Thomas H. Anderson
  Director   3/14/05   /s/Charles A. Sullivan   Director   3/14/05
 
                   
Thomas H. Anderson
          Charles A. Sullivan        
 
                   
/s/John F. Barrett
  Director   3/14/05   /s/Jacqueline F. Woods   Director   3/14/05
 
                   
John F. Barrett
          Jacqueline F. Woods        

82


Table of Contents

THE ANDERSONS, INC.
SCHEDULE II - CONSOLIDATED VALUATION AND QUALIFYING ACCOUNTS

                                         
(in thousands)           Additions                
    Balance at     Charged to     Charged to             Balance at  
    Beginning     Costs and     Other     (1)     End of  
Description   of Period     Expenses     Accounts –     Deductions     Period  
 
Allowance for Doubtful Accounts Receivable– Year ended December 31
2004
  $ 2,274     $ 240     $     $ 378     $ 2,136  
2003
    3,014       319             1,059       2,274  
2002
    2,701       514             201       3,014  
 
                                       
Allowance for Doubtful Notes Receivable – Year ended December 31
2004
  $ 259     $ (39 )   $     $ 47     $ 173  
2003
    222       37                   259  
2002
    472       (161 )           89       222  


(1)   Uncollectible accounts written off, net of recoveries and adjustments to estimates for the allowance for doubtful accounts.

83


Table of Contents

THE ANDERSONS, INC.

EXHIBIT INDEX

     
Exhibit    
Number    
 
4.5
  Loan Agreement dated October 30, 2002 and amendments through the sixth amendment dated September 27, 2004 between The Andersons, Inc., the banks listed therein and U.S. Bank National Association as Administrative Agent.
 
   
21
  Subsidiaries of The Andersons, Inc.
 
   
23
  Consent of Independent Registered Public Accounting Firm
 
   
31.1
  Certification of President and Chief Executive Officer under Rule 13(a)-14(a)/15d-14(a)
 
   
31.2
  Certification of Vice President, Controller & CIO under Rule 13(a)-14(a)/15d-14(a)
 
   
31.3
  Certification of Vice President, Finance and Treasurer under Rule 13(a)-14(a)/15d-14(a)
 
   
32.1
  Section 1350 Certifications