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UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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(X) |
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For The Year Ended December 31, 2004
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( ) |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 0-23320
OLYMPIC STEEL, INC.
(Exact name of registrant as specified in its charter)
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Ohio
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34-1245650 |
(State or other jurisdiction of
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(I.R.S. Employer |
incorporation or organization)
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Identification Number) |
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5096 Richmond Road, Bedford Heights, Ohio |
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44146 |
(Address of principal executive offices) |
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(Zip Code) |
Registrants telephone number, including area code
(216) 292-3800
Securities registered pursuant to Section 12(b) of the
Act:
None
Securities registered pursuant to Section 12(g) of the
Act:
Common Stock, without par value
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes (X) No ( )
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K. ( )
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Exchange Act
Rule 12b-2). Yes (X) No ( )
As of June 30, 2004, the aggregate market value of voting
stock held by nonaffiliates of the registrant based on the
closing price at which such stock was sold on the Nasdaq
National Market on such date approximated $159,117,030. The
number of shares of Common Stock outstanding as of
March 10, 2005 was 10,141,915.
DOCUMENTS INCORPORATED BY REFERENCE
Registrant intends to file with the Securities and Exchange
Commission a definitive Proxy Statement pursuant to
Regulation 14A of the Securities Exchange Act of 1934
within 120 days of the close of its fiscal year ended
December 31, 2004, portions of which document shall be
deemed to be incorporated by reference in Part I and
Part III of this Annual Report on Form 10-K from the
date such document is filed.
TABLE OF CONTENTS
PART I
ITEM 1. BUSINESS
The Company
We are a leading U.S. steel service center with 50 years of
experience. Our primary focus is on the direct sale and
distribution of large volumes of processed carbon, coated and
stainless flat-rolled sheet, coil and plate steel products. We
operate as an intermediary between steel producers and
manufacturers that require processed steel for their operations.
We provide services and functions that form an integral
component of our customers supply chain management,
reducing inventory levels and increasing efficiency, thereby
lowering their overall cost of production. Our processing
services include both traditional service center processes of
cutting-to-length, slitting, and shearing and higher value-added
processes of blanking, tempering, plate burning, laser welding,
and precision machining of steel parts.
We operate as a single business segment with 12
strategically-located processing and distribution facilities in
Connecticut, Georgia, Illinois, Iowa, Michigan, Minnesota, Ohio,
and Pennsylvania. We also participate in two joint ventures in
Michigan that primarily service the automotive market in the
Detroit area. This broad geographic footprint allows us to focus
on regional customers and larger national and multi-location
accounts, primarily located throughout the midwestern, eastern
and southern United States.
We are incorporated under the laws of the State of Ohio. Our
executive offices are located at 5096 Richmond Road, Cleveland,
OH 44146. Our telephone number is (216) 292-3800, and our
website address is www.olysteel.com.
Industry Overview
The steel industry is comprised of three types of entities:
steel producers, intermediate steel processors and steel service
centers. Steel producers have historically emphasized the sale
of steel to volume purchasers and have generally viewed
intermediate steel processors and steel service centers as part
of their customer base. However, all three entities can compete
for certain customers who purchase large quantities of steel.
Intermediate steel processors tend to serve as processors in
large quantities for steel producers and major industrial
consumers of processed steel, including automobile and appliance
manufacturers.
Services provided by steel service centers can range from
storage and distribution of unprocessed metal products to
complex, precision value-added steel processing. Steel service
centers respond directly to customer needs and emphasize
value-added processing of steel pursuant to specific customer
demands, such as cutting-to-length, slitting, shearing, roll
forming, shape correction and surface improvement, blanking,
tempering, plate burning and stamping. These processes produce
steel to specified lengths, widths, shapes and surface
characteristics through the use of specialized equipment. Steel
service centers typically have lower cost structures than, and
provide services and value-added processing not otherwise
available from, steel producers.
End product manufacturers and other steel users have
increasingly sought to purchase steel on shorter lead times and
with more frequent and reliable deliveries than can normally be
provided by steel producers. Steel service centers generally
have lower labor costs than steel producers and consequently
process steel on a more cost-effective basis. In addition, due
to this lower cost structure, steel service centers are able to
handle orders in quantities smaller than would be economical for
steel producers. The benefits to customers purchasing products
from steel service centers include lower inventory levels, lower
overall cost of raw materials, more timely response and
decreased manufacturing time and operating expense. We believe
that the increasing prevalence of just-in-time delivery
requirements has made the value-added inventory, processing and
delivery functions performed by steel service centers
increasingly important.
Corporate History
Our company was founded in 1954 by the Siegal family as a
general steel service center. Michael Siegal, the son of one of
the founders, began his career with us in the early 1970s
and became our Chief Executive Officer at
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the end of 1983. David Wolfort, our President and Chief
Operating Officer, joined us as General Manager in 1984. In the
late 1980s, our business strategy changed from a focus on
warehousing and distributing steel from a single facility with
no major processing equipment to a focus on growth, geographic
and customer diversity and value-added processing. An integral
part of our growth has been the acquisition and start-up of
several processing and sales operations, and the investment in
processing equipment. In 1994, we completed an initial public
offering, and in 1996, completed a follow-on offering of our
common stock.
Business Strategy and Objectives
We believe that the steel service center and processing industry
is driven by four primary trends: (i) increased outsourcing
of manufacturing processes by domestic manufacturers;
(ii) shift by customers to fewer and larger suppliers;
(iii) increased customer demand for higher quality products
and services; and (iv) consolidation of industry
participants.
In recognition of these industry dynamics, our focus has been on
achieving profitable growth through the start-up, acquisition,
or participation as a joint venture partner of service centers,
processors, and related businesses, and investments in higher
value-added processing equipment and services, while continuing
our commitment to expanding and improving our sales and
servicing efforts.
We have focused on specific operating objectives including:
(i) increasing tons sold; (ii) controlling operating
expenses in relation to sales volumes; (iii) generating
positive cash flow to reduce debt; (iv) improving safety
awareness; (v) achieving specified on-time delivery and
quality directives; and (vi) maintaining inventory turnover
of approximately five times per year. These operating objectives
are supported by:
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Our flawless execution program (Fe), which is an
internal program that empowers employees to achieve profitable
growth by delivering superior customer service and exceeding
customer expectations. |
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A set of core values which is communicated and practiced
throughout the company. |
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On-going business process enhancements and redesigns to improve
efficiencies and reduce costs. |
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Continued evolution of information and key metric reporting to
focus managers on achieving the specific operating objectives
mentioned above. |
We believe our depth of management, facilities, locations,
processing capabilities, information systems, focus on quality
and customer service, extensive and experienced sales force, and
supplier relationships provide a strong foundation for
implementation of our strategy and achievement of our
objectives. Certain elements of our strategy are set forth in
more detail below.
Investment In Value-Added Processing Equipment. We
have invested in processing equipment to support customer demand
and to respond to the growing trend among capital equipment
manufacturers (our customers) to outsource non-core production
processes, such as plate processing, and to concentrate on
engineering, design and assembly. When the results of sales and
marketing efforts indicate that there is sufficient customer
demand for a particular product or service, we will purchase
equipment to satisfy that demand. We also evaluate our existing
equipment to ensure that it remains productive, and we upgrade,
replace, redeploy, or dispose of equipment when necessary.
Investments in laser welding lines, precision machining
equipment, blankers, plate processing equipment and two
customized temper mills with heavy gauge cut to length lines
have allowed us to further increase our higher value-added
processing services. During 2004, we added four new pieces of
laser processing equipment at various locations and we expect to
add several more pieces in 2005. As part of our continuous
evaluation of non-productive equipment, new equipment has often
replaced multiple pieces of older, less efficient equipment.
Sales And Marketing. We believe that our
commitment to quality, service, just-in-time delivery and field
sales personnel has enabled us to build and maintain strong
customer relationships. We continuously analyze our customer
base to ensure that strategic customers are properly targeted
and serviced, while focusing our efforts to supply and service
our larger customers on a national account basis. The national
account program has successfully resulted in servicing
multi-location customers from multi-location Olympic facilities.
In addition, we
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offer business solutions to our customers through value-added
and value-engineered services. We also provide inventory
stocking programs and in-plant employees located at certain
customer locations to help reduce customers costs.
Our Fe program is a commitment to provide superior customer
service while striving to exceed customer expectations. This
program includes tracking actual on-time delivery and quality
performance against objectives, and initiatives to improve
efficiencies and streamline processes at each operation.
We believe our sales force is among the largest and most
experienced in the industry. The sales force makes direct daily
sales calls to customers throughout the continental United
States. The continuous interaction between our sales force and
active and prospective customers provides us with valuable
market information and sales opportunities, including
opportunities for outsourcing and increased sales.
Our sales efforts are further supported by metallurgical
engineers, technical service personnel, and product specialists
who have specific expertise in carbon and stainless steel, alloy
plate and steel fabrication. Our e-commerce initiatives include
extranet pages for specific customers and are integrated with
our internal business systems to provide cost efficiencies for
both us and our customers.
Acquisitions. Over the last several years, we have
focused on our internal operations. We have previously made
acquisitions of other steel service centers or processors, the
most recent of which was the 1998 acquisition of JNT Precision
Machining (JNT), a machining center now integrated into our
Chambersburg, Pennsylvania operation. We believe the service
center industry will experience consolidation, and we will
consider participation in such consolidation.
Investments in Joint Ventures. We have expanded
our selling and processing capabilities for our customers by
participating in the following two joint venture relationships:
Olympic Laser Processing (OLP), a 50% owned joint venture, was
formed in 1997 with the United States Steel Corporation
(USS) to produce laser welded sheet steel blanks for the
automotive industry. OLPs Michigan facility is equipped
with three automated and two manual-feed laser-welding lines.
Laser-welded parts provide cost benefits and reduced scrap and
auto body weight for automobile manufacturers.
G.S.P., LLC (GSP) is a 49% owned joint venture in eastern
Michigan supporting the flat-rolled steel requirements of the
automotive industry. GSP operates as a Minority Business
Enterprise and is a certified member of the Michigan Minority
Business Development Council.
Management. We believe one of our strengths is the
depth of our management. In addition to our principal executive
officers, our management team includes three Regional Vice
Presidents, our Vice-Presidents of Sales and Marketing, New
Business Development, Operations Management, and Human
Resources, nine General Managers, our Directors of Materials
Management and Strategic Initiatives, and our corporate Credit
Manager. Members of the management team have a diversity of
backgrounds within the steel industry, including management
positions at steel producers and other steel service centers.
They average 24 years of experience in the steel industry
and 11 years with our company.
Products, Processing Services, and Quality Standards
We maintain a substantial inventory of coil and plate steel.
Coil is in the form of a continuous sheet, typically 36 to 96
inches wide, between 0.015 and 0.625 inches thick, and rolled
into 10 to 30 ton coils. Because of the size and weight of these
coils and the equipment required to move and process them into
smaller sizes, such coils do not meet the requirements, without
further processing, of most customers. Plate is typically
thicker than coil and is processed by laser, plasma or oxygen
burning.
Customer orders are entered or electronically transmitted into
computerized order entry systems, and appropriate inventory is
then selected and scheduled for processing in accordance with
the customers specified delivery date. We attempt to
maximize yield by combining customer orders for processing each
coil or plate to the fullest extent practicable.
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Our services include both traditional service center processes
of cutting-to-length, slitting, and shearing and higher
value-added processes of blanking, tempering, plate burning,
precision machining and laser welding to process steel to
specified lengths, widths and shapes pursuant to specific
customer orders. Cutting-to-length involves cutting steel along
the width of the coil. Slitting involves cutting steel to
specified widths along the length of the coil. Shearing is the
process of cutting sheet steel. Blanking cuts the steel into
specific shapes with close tolerances. Tempering improves the
uniformity of the thickness and flatness of the steel through a
cold rolling process. Plate burning is the process of cutting
steel into specific shapes and sizes. Our machining activities
include drilling, bending, milling, tapping, boring and sawing.
Laser welding of processed steel blanks is performed by our OLP
joint venture.
The following table sets forth as of December 31, 2004, the
major pieces of processing equipment by geographic region:
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(a) | |
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(b) | |
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(d) | |
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Processing |
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Eastern | |
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Central | |
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Equipment |
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Detroit | |
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Ventures | |
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Cutting-to-length
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8 |
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5 |
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2 |
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15 |
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Blanking
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4 |
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4 |
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Tempering (e)
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3 |
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1 |
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4 |
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Plate processing
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7 |
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19 |
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26 |
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Slitting
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4 |
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2 |
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2 |
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1 |
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9 |
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Shearing
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1 |
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5 |
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4 |
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10 |
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Machining
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16 |
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16 |
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Shot blasting/grinding
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1 |
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2 |
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3 |
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Laser welding
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5 |
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5 |
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Total
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40 |
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34 |
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8 |
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10 |
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92 |
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(a) |
Consists of seven facilities located in Cleveland, Connecticut,
Pennsylvania and Georgia. |
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(b) |
Consists of four facilities located in Illinois, Minnesota and
Iowa. |
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(c) |
Consists of one facility located in Michigan, primarily serving
the automotive industry. |
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(d) |
Consists of two facilities located in Michigan, primarily
serving the automotive industry. |
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(e) |
In addition to the temper mills located in Cleveland and Iowa,
tempering includes press brake equipment. |
Our quality control system establishes controls and procedures
covering all aspects of our products from the time the material
is ordered through receipt, processing and shipment to the
customer. These controls and procedures encompass periodic
supplier audits, meetings with customer advisory boards,
inspection criteria, traceability and certification. In
addition, all of our facilities are quality certified, with our
Pennsylvania, Georgia, Detroit, and both Minneapolis operations
being ISO 9002 certified. The Detroit operation has earned
Fords Q1 quality rating, and is also QS-9000 and ISO 14001
certified. The GSP and OLP joint ventures are QS-9000 and ISO
9002 certified and OLP is ISO 14001 and TS-16949 certified. The
Cleveland and Corporate operations have earned ISO 9000-2000
certifications. The Iowa and Chicago operations have earned ISO
9001-2000 certifications. We have a quality testing lab adjacent
to our temper mill facility in Cleveland.
Customers and Distribution
We have a diversified customer and geographic base, which
reduces the inherent risk and cyclicality of our business. Net
sales to our top three customers approximated 15% and 14% in
2004 and 2003, respectively. In addition, our largest customer
accounted for approximately 8% and 5% of net sales in 2004 and
2003, respectively. We serve customers in most carbon steel
consuming industries, including manufacturers and fabricators of
transportation and material handling equipment, automobiles,
construction and farm machinery, storage tanks, environmental
and energy generation equipment, appliances, food service and
electrical equipment, as well as general and plate fabricators,
and steel service centers. Sales to the three largest U.S.
automobile
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manufacturers and their suppliers, made principally by our
Detroit operation, and sales to other steel service centers,
accounted for approximately 12% and 11%, respectively, of our
net sales in 2004, and 14% and 11% of net sales in the 2003.
While we ship products throughout the United States, most of our
customers are located in the midwestern, eastern and southern
regions of the United States. Most domestic customers are
located within a 250-mile radius of one of our processing
facilities, thus enabling an efficient delivery system capable
of handling a high frequency of short lead-time orders. We
transport most of our products directly to customers via
third-party trucking firms. Products sold to foreign customers
are shipped either directly from the steel producers to the
customer or to an intermediate processor, and then to the
customer by rail, truck or ocean carrier.
We process our steel to specific customer orders as well as for
stock. Many of our larger customers commit to purchase on a
regular basis at agreed upon prices ranging from three to twelve
months. To mitigate price volatility risks, these fixed price
commitments are generally matched with corresponding supply
arrangements. Customers notify us of specific release dates as
the processed products are required. Customers typically notify
us of release dates anywhere from a just-in-time basis up to
three weeks before the release date. Therefore, we are required
to carry sufficient inventory to meet the short lead time and
just-in-time delivery requirements of our customers.
Suppliers
We concentrate on developing supply relationships with
high-quality steel producers, using a coordinated effort to be
the customer of choice for business critical suppliers. We
employ sourcing strategies maximizing the quality, production
and transportation economies of a global supply base. We are an
important customer of flat-rolled coil and plate for many of our
principal suppliers, but we are not dependent on any one
supplier. We purchase in bulk from steel producers in quantities
that are efficient for such producers. This enables us to
maintain a continued source of supply at what we believe to be
competitive prices. We believe the accessibility and proximity
of our facilities to major domestic steel producers, combined
with our long-standing and continuous prompt pay practices, will
continue to be an important factor in maintaining strong
relationships with steel suppliers. We purchase flat-rolled
steel at regular intervals from a number of domestic and foreign
producers of primary steel.
Recently, the steel producing supply base has experienced
significant consolidation with the three largest domestic
producers, International Steel Group, Nucor and US Steel,
accounting for a majority of the domestic steel market. We
purchased approximately 48.3% and 54.5% of our total steel
requirements from these suppliers in 2004 and 2003,
respectively. Although we have no long-term supply commitments,
we believe we have good relationships with each of our steel
suppliers. If, in the future, we are unable to obtain sufficient
amounts of steel on a timely basis, we may not be able to obtain
steel from alternate sources at competitive prices. In addition,
interruptions or reductions in our supply of steel could make it
difficult to satisfy our customers just-in-time delivery
requirements, which could have a material adverse effect on our
business, financial condition, results of operations and cash
flows.
Competition
Our principal markets are highly competitive. We compete with
other regional and national steel service centers, single
location service centers and, to a certain degree, steel
producers and intermediate steel processors on a regional basis.
We have different competitors for each of our products and
within each region. We compete on the basis of price, product
selection and availability, customer service, quality and
geographic proximity. Certain of our competitors have greater
financial and operating resources than we have.
With the exception of certain Canadian operations,
foreign-located steel service centers are generally not a
material competitive factor in our principal domestic markets.
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Management Information Systems
Information systems are a critical component of our strategy. We
have invested in technologies and human resources required in
this area. We believe that our information systems provide us
with an advantage over many of our competitors. Our information
systems focus on the following core application areas:
Inventory Management. Our information systems
track the status of inventories in all locations on a daily
basis. This information is essential in allowing us to closely
monitor and manage our inventory.
Differentiated Services To Customers. Our
information systems allow us to provide value-added services to
customers, including quality control and on-time delivery
monitoring and reporting, just-in-time inventory management and
shipping services, and EDI communications.
Internal Communications. We believe that our
ability to quickly and efficiently share information across our
operations is critical to our success. We have invested in
various communications and workgroup technologies which enable
employees to remain effective and responsive.
E-Commerce and Advanced Customer Interaction. We
are actively involved in electronic commerce initiatives,
including both our own sponsored initiatives and participation
in customer e-procurement initiatives. We have implemented
extranet sites for specific customers, which are integrated with
our internal business systems to streamline the costs and time
associated with processing electronic transactions.
We continue to actively seek opportunities to utilize
information technologies to reduce costs and improve services
within our organization and across the steel supply chain. This
includes working with individual steel producers and customers,
and participating in industry sponsored groups to develop
information processing standards to benefit those in the supply
chain.
We also continue to pursue business process improvements to
standardize and streamline order fulfillment, improve efficiency
and reduce costs. Our business systems analysts work with our
ISO quality team to evaluate all opportunities that may yield
savings and better service to our customers.
Employees
At December 31, 2004, we employed 825 people. Approximately
215 of the hourly plant personnel at our Minneapolis and Detroit
facilities are represented by four separate collective
bargaining units.
The collective bargaining agreement covering hourly plant
employees at our Detroit facility expires June 30, 2009. A
collective bargaining agreement for employees at our Minneapolis
coil facility expires on September 30, 2005, whereas
agreements covering other Detroit and Minneapolis employees
expire in 2006 and subsequent years. We believe that we have
good working relationships with our employees. While we have
never experienced a work stoppage by our personnel, any
prolonged disruption in business arising from work stoppages by
personnel represented by collective bargaining units could have
a material adverse effect on our results of operations.
Service Marks, Trade Names and Patents
We conduct our business under the name Olympic
Steel. A provision of federal law grants exclusive rights
to the word Olympic to the U.S. Olympic Committee.
The U.S. Supreme Court has recognized, however, that certain
users may be able to continue to use the word based on long-term
and continuous use. We have used the name Olympic Steel since
1954, but are prevented from registering the name
Olympic and from being qualified to do business as a
foreign corporation under that name in certain states. In such
states, we have registered under different names, including
Oly Steel and Olympia Steel. Our
wholly-owned subsidiary, Olympic Steel Lafayette, Inc., does
business in certain states under the names Lafayette Steel
and Processing and Lafayette Steel, and our
operation in Georgia does business under the name
Southeastern Metal Processing.
In January 2004, we filed a trademark application for our
stainless steel sheet and plate product
OLY-FLATBRITE, which has a unique combination of
surface finish and flatness.
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Government Regulation
Our operations are governed by many laws and regulations,
including those relating to workplace safety and worker health,
principally the Occupational Safety and Health Act and
regulations thereunder. We believe that we are in material
compliance with these laws and regulations and do not believe
that future compliance with such laws and regulations will have
a material adverse effect on our results of operations or
financial condition.
Environmental
Our facilities are subject to certain federal, state and local
requirements relating to the protection of the environment. We
believe that we are in material compliance with all
environmental laws, do not anticipate any material expenditures
to meet environmental requirements and do not believe that
compliance with such laws and regulations will have a material
adverse effect on our results of operations or financial
condition.
Cyclicality in the Steel Industry; Impact of Changing Steel
Prices
Our principal raw material is flat-rolled carbon, coated and
stainless steel that we typically purchase from multiple primary
steel producers. The steel industry as a whole is cyclical and
at times pricing and availability of steel can be volatile due
to numerous factors beyond our control, including general
domestic and international economic conditions, labor costs,
sales levels, competition, import duties and tariffs and
currency exchange rates. This volatility can significantly
affect the availability and cost of raw materials for us.
We, like many other steel service centers, maintain substantial
inventories of steel to accommodate the short lead times and
just-in-time delivery requirements of our customers.
Accordingly, we purchase steel in an effort to maintain our
inventory at levels that we believe to be appropriate to satisfy
the anticipated needs of our customers based upon historic
buying practices, contracts with customers and market
conditions. Our commitments to purchase steel are generally at
prevailing market prices in effect at the time we place our
orders. We have no long-term, fixed-price steel purchase
contracts. When steel prices increase, competitive conditions
will influence how much of the price increase we can pass on to
our customers. When steel prices decline, customer demands for
lower prices and our competitors responses to those
demands could result in lower sale prices and, consequently,
lower margins as we use existing steel inventory. Changing steel
prices therefore could significantly impact our net sales, gross
margins, operating income and net income.
During 2004, steel producers were significantly impacted by a
shortage of raw materials, rising raw material prices, increased
product demand, producer consolidation and longer production
lead times. These conditions contributed to unprecedented cost
increases. As a result, domestic steel producers implemented
price increases and raw material surcharges to offset these
costs which peaked in September 2004. During 2004, we generally
were able to pass these increased prices and surcharges on to
our customers. However, in the future it may be more difficult
to pass on material price increases. If we are unable to do so,
our operating income and profitability could decrease.
Cyclicality of Demand; Sales to the Automotive Industry
We sell our products to customers in a variety of industries,
including capital equipment for industrial, agricultural and
construction use, the automotive industry, and manufacturers of
fabricated metal products. Our diversified customer and
geographic base reduce the risk of cyclicality; however, no
assurance can be given that we will be able to increase or
maintain our sales levels during periods of economic stagnation
or downturn.
Approximately 12% of our net sales in 2004 and 14% of our net
sales in 2003 were directly to automotive manufacturers or
manufacturers of automotive components and parts. The automotive
industry experiences significant fluctuations in demand based on
numerous factors such as general economic conditions and
consumer confidence. The automotive industry is also subject,
from time to time, to labor work stoppages. Any prolonged
disruption in business arising from work stoppages by automotive
manufacturers or by steel manufacturers could have a material
adverse effect on our results of operations. Due to the
concentration of customers in this industry, our gross margins
on these sales are generally less than our margins on sales to
other industries. Further pressure by the automotive
manufacturers to reduce their costs could result in even lower
margins. Customers in this
8
industry also represent an increasing credit risk in 2005 which
could cause decreased sales or cause us to recognize additional
bad debt expense.
Effects of Inflation
Inflation generally affects us by increasing the cost of
employee wages and benefits, transportation services, processing
equipment, purchased steel, energy and borrowings under our
credit facility. General inflation has not had a material effect
on our financial results during the past three years.
Forward-Looking Information
This document contains various forward-looking statements and
information that are based on managements beliefs as well
as assumptions made by and information currently available to
management. When used in this document, the words
anticipate, expect, believe,
estimate, project, plan and
similar expressions are intended to identify forward-looking
statements, which are made pursuant to the safe harbor
provisions of the Private Securities Litigation Reform Act of
1995. Such statements are subject to certain risks,
uncertainties and assumptions including, but not limited to:
|
|
|
|
|
general and global business, economic and political conditions; |
|
|
|
competitive factors such as the availability and pricing of
steel and fluctuations in customer demand; |
|
|
|
our ability to pass steel price increases to our customers; |
|
|
|
the ability of our customers (especially in the automotive
industry) to maintain their credit availability in periods of
escalating steel prices; |
|
|
|
layoffs or work stoppages by our own or our suppliers or
customers personnel; |
|
|
|
equipment malfunctions or installation delays; |
|
|
|
the adequacy of our information technology and business system
software; |
|
|
|
the successes of our joint ventures; |
|
|
|
the successes of our strategic efforts and initiatives to
increase sales volumes, improve cash flows and reduce debt,
maintain, or improve inventory turns and reduce our costs; and |
|
|
|
customer, supplier, and competitor consolidation or insolvency. |
Should one or more of these or other risks or uncertainties
materialize, or should underlying assumptions prove incorrect,
actual results may vary materially from those anticipated,
expected, believed, estimated, projected or planned. You are
cautioned not to place undue reliance on these forward-looking
statements, which speak only as of the date hereof. We undertake
no obligation to republish revised forward-looking statements to
reflect the occurrence of unanticipated events or circumstances
after the date hereof.
9
ITEM 2. PROPERTIES
We believe that our properties are strategically situated
relative to our domestic suppliers, our customers and each
other, allowing us to support customers from multiple locations.
This permits us to provide inventory and processing services,
which are available at one operation but not another. Steel is
shipped from the most advantageous facility, regardless of where
the order is taken. The facilities are located in the hubs of
major steel consumption markets, and within a 250-mile radius of
most of our customers, a distance approximating the one-day
driving and delivery limit for truck shipments. The following
table sets forth certain information concerning our principal
properties:
|
|
|
|
|
|
|
|
|
|
|
|
|
Square |
|
|
|
Owned or |
Operation |
|
Location |
|
Feet |
|
Function |
|
Leased |
|
|
|
|
|
|
|
|
|
Cleveland
|
|
Bedford Heights, Ohio
(1) |
|
127,000 |
|
Corporate headquarters and coil processing and distribution
center |
|
Owned |
|
|
Bedford Heights, Ohio
(1) |
|
121,500 |
|
Coil and plate processing, distribution center and office |
|
Owned |
|
|
Bedford Heights, Ohio
(1) |
|
59,500 |
|
Plate processing, distribution center and offices |
|
Leased
(2) |
Minneapolis
|
|
Plymouth, Minnesota |
|
196,800 |
|
Coil and plate processing, distribution center and offices |
|
Owned |
|
|
Plymouth, Minnesota |
|
112,200 |
|
Plate processing, distribution center and offices |
|
Owned |
Detroit
|
|
Detroit, Michigan |
|
256,000 |
|
Coil processing, distribution center and offices |
|
Owned |
South
|
|
Winder, Georgia |
|
240,000 |
|
Coil processing, distribution center and offices |
|
Owned |
Iowa
|
|
Bettendorf, Iowa |
|
190,000 |
|
Coil and plate processing, distribution center and offices |
|
Owned |
Connecticut
|
|
Milford, Connecticut |
|
134,000 |
|
Coil processing, distribution center and offices |
|
Owned |
Philadelphia
|
|
Lester, Pennsylvania |
|
92,500 |
|
Plate processing, distribution center and offices |
|
Leased
(3) |
Chambersburg
|
|
Chambersburg, Pennsylvania |
|
87,000 |
|
Plate processing and machining, distribution center and offices |
|
Owned |
Chicago
|
|
Schaumburg, Illinois |
|
80,500 |
|
Coil processing, distribution center and offices |
|
Owned |
|
|
(1) |
The Bedford Heights facilities are all adjacent properties. |
|
(2) |
This facility is leased from a related party pursuant to the
terms of a triple net lease for $195,300 per year. The lease
expires in June 2010, with one renewal option for an additional
10 years. |
|
(3) |
The lease on this facility expires on December 31, 2005. |
Our international sales office is located in Jacksonville,
Florida. We also participate in two joint ventures which each
own a facility in Michigan. All of the properties listed in the
table as owned are subject to mortgages securing our debt
agreements. Management believes we will be able to accommodate
our capacity needs for the immediate future at our existing
facilities.
ITEM 3. LEGAL PROCEEDINGS
We are party to various legal actions that we believe are
ordinary in nature and incidental to the operation of our
business. In the opinion of management, the outcome of the
proceedings to which we are currently a party will not have a
material adverse effect upon our operations or our financial
condition.
10
ITEM 4. SUBMISSION OF MATTERS TO
A VOTE OF SECURITY HOLDERS
None.
EXECUTIVE OFFICERS OF THE REGISTRANT
This information is included in this Report pursuant to
Instruction 3 of Item 401(b) of Regulation S-K. The
following is a list of our executive officers and a brief
description of their business experience. Each executive officer
will hold office until his successor is chosen and qualified.
Michael D. Siegal, age 52, has served as our Chief Executive
Officer since 1984, and as Chairman of the Board of Directors
since 1994. From 1984 until January 2001, he also served as
President. He has been employed by us in a variety of capacities
since 1974. Mr. Siegal is a member of the Board of
Directors and Executive Committee of the Metals Service Center
Institute (MSCI). He previously served as National Chairman of
Israel Bonds and presently serves as Vice Chairman of the
Development Corporation for Israel and as an officer for the
Cleveland Jewish Community Federation. He is also a member of
the Board of Directors of American National Bank (Cleveland,
Ohio).
David A. Wolfort, age 52, has served as our President since
January 2001 and Chief Operating Officer since 1995. He has been
a director since 1987. He previously served as Vice President
Commercial from 1987 to 1995, after having joined us in 1984 as
General Manager. Prior thereto, he spent eight years with a
primary steel producer in a variety of sales assignments.
Mr. Wolfort is a director of the MSCI and previously served
as Chairman of MSCIs Political Action Committee and
Governmental Affairs Committee. He is also a member of the
Northern Ohio Regional Board of the Anti-Defamation League.
Richard T. Marabito, age 41, serves as our Chief Financial
Officer (CFO). He joined us in 1994 as Corporate Controller and
served in this capacity until being named CFO in March 2000. He
also served as Treasurer from 1994 through 2002. Prior to
joining us, Mr. Marabito served as Corporate Controller for
Waxman Industries, Inc., a publicly traded wholesale
distribution company. Mr. Marabito was employed from 1985 to
1990 by a national accounting firm in its audit department.
Mr. Marabito is a member of MSCIs Management
Information Committee.
Heber MacWilliams, age 61, serves as our Chief Information
Officer, and has been employed by us since 1994. Prior to
joining us, Mr. MacWilliams spent 14 years as partner
in charge of management consulting at Walthall & Drake, a
public accounting firm in Cleveland, Ohio. He is a member of the
MSCI Information Technology Committee, and is a member and past
president of the Northeast Ohio Chapter of the Society for
Information Management.
Richard A. Manson, age 36, has served as our Treasurer since
January 2003, and has been employed by us since 1996. From 1996
through 2002, he served as Director of Taxes and Risk
Management. Prior to joining us, Mr. Manson was employed
for seven years by a national accounting firm in its tax
department. Mr. Manson is a certified public accountant and
is a member of the Ohio Society of Certified Public Accountants
and the American Institute of Certified Public Accountants.
11
PART II
|
|
ITEM 5. |
MARKET FOR REGISTRANTS COMMON EQUITY, RELATED
SHAREHOLDER MATTERS AND ISSUER PURCHASES OF EQUITY SECURITIES |
Price Range of Common Stock
Our Common Stock trades on the Nasdaq National Market under the
symbol ZEUS. The following table sets forth, for
each quarter in the two year period ended December 31,
2004, the high and low closing prices of the our Common Stock as
reported by the Nasdaq National Market:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
High | |
|
Low | |
|
High | |
|
Low | |
|
|
| |
|
| |
|
| |
|
| |
First quarter
|
|
$ |
14.00 |
|
|
$ |
7.24 |
|
|
$ |
4.10 |
|
|
$ |
2.79 |
|
Second quarter
|
|
|
20.42 |
|
|
|
10.89 |
|
|
|
4.25 |
|
|
|
3.35 |
|
Third quarter
|
|
|
24.69 |
|
|
|
16.95 |
|
|
|
4.91 |
|
|
|
3.71 |
|
Fourth quarter
|
|
|
29.90 |
|
|
|
16.93 |
|
|
|
8.50 |
|
|
|
4.25 |
|
Holders of Record
On March 1, 2005, we estimate there were approximately
2,500 beneficial holders of our Common Stock.
Dividends
We presently retain all of our earnings, and anticipate that all
of our future earnings will be retained to finance the expansion
or upgrading of our business. We do not anticipate paying cash
dividends on our Common Stock in the immediate future. Any
determination to pay cash dividends in the future will be at the
discretion of our Board of Directors after taking into account
various factors, including our financial condition, results of
operations, current and anticipated cash needs, plans for
expansion and current restrictions under our credit agreement.
Equity Compensation Plan Information
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Number of securities | |
|
|
|
|
|
|
to be issued | |
|
Weighted-average | |
|
Number of securities | |
|
|
upon exercise of | |
|
exercise price of | |
|
remaining available | |
Plan Category |
|
outstanding options | |
|
outstanding options | |
|
for future issuance | |
|
|
| |
|
| |
|
| |
Equity compensation plans approved by security holders
|
|
|
887,504 |
|
|
$ |
6.33 |
|
|
|
3,168 |
|
Equity compensation plans not approved by security holders
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals
|
|
|
887,504 |
|
|
$ |
6.33 |
|
|
|
3,168 |
|
|
|
|
|
|
|
|
|
|
|
12
|
|
ITEM 6. |
SELECTED FINANCIAL DATA |
The following table sets forth selected data of the Company for
each of the five years in the period ended December 31,
2004. The data presented should be read in conjunction with
Managements Discussion and Analysis of Financial
Condition and Results of Operations and the consolidated
financial statements and notes thereto included elsewhere in
this report.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
2000 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(in thousands, except per share data) | |
Tons Sold Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Direct
|
|
|
1,171 |
|
|
|
996 |
|
|
|
1,004 |
|
|
|
936 |
|
|
|
1,008 |
|
|
Toll (a)
|
|
|
184 |
|
|
|
185 |
|
|
|
154 |
|
|
|
131 |
|
|
|
165 |
|
|
|
Total
|
|
|
1,355 |
|
|
|
1,181 |
|
|
|
1,158 |
|
|
|
1,067 |
|
|
|
1,173 |
|
Income Statement Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales (a)
|
|
$ |
894,157 |
|
|
$ |
472,548 |
|
|
$ |
459,384 |
|
|
$ |
404,803 |
|
|
$ |
505,522 |
|
Gross profit
|
|
|
242,370 |
|
|
|
99,856 |
|
|
|
109,776 |
|
|
|
102,740 |
|
|
|
113,153 |
|
Operating expenses
|
|
|
139,563 |
|
|
|
99,690 |
|
|
|
103,938 |
|
|
|
99,869 |
|
|
|
113,854 |
|
Operating income (loss)
|
|
|
102,807 |
|
|
|
166 |
|
|
|
5,838 |
|
|
|
2,871 |
|
|
|
(701 |
) |
Income (loss) from joint ventures
|
|
|
741 |
|
|
|
(1,012 |
) |
|
|
606 |
|
|
|
(160 |
) |
|
|
(1,425 |
) |
Interest and other financing costs
|
|
|
4,655 |
|
|
|
4,155 |
|
|
|
8,071 |
|
|
|
7,733 |
|
|
|
9,347 |
|
Income (loss) from continuing operations before income
taxes and cumulative effect of a change in accounting principle
|
|
|
98,893 |
|
|
|
(5,001 |
) |
|
|
(1,627 |
) |
|
|
(5,022 |
) |
|
|
(11,473 |
) |
Net income (loss)
|
|
$ |
60,078 |
|
|
$ |
(3,260 |
) |
|
$ |
(5,759 |
) |
|
$ |
(3,648 |
) |
|
$ |
(8,721 |
) |
Earnings Per Share Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic (b)
|
|
$ |
6.12 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
$ |
(0.38 |
) |
|
$ |
(0.90 |
) |
Diluted
|
|
$ |
5.88 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
$ |
(0.38 |
) |
|
$ |
(0.90 |
) |
Weighted average shares basic
|
|
|
9,816 |
|
|
|
9,646 |
|
|
|
9,637 |
|
|
|
9,588 |
|
|
|
9,677 |
|
Weighted average shares diluted
|
|
|
10,222 |
|
|
|
9,646 |
|
|
|
9,637 |
|
|
|
9,588 |
|
|
|
9,677 |
|
Balance Sheet Data (end of period):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets (c)
|
|
$ |
287,307 |
|
|
$ |
155,794 |
|
|
$ |
162,686 |
|
|
$ |
117,240 |
|
|
$ |
103,837 |
|
Current liabilities
|
|
|
95,688 |
|
|
|
42,574 |
|
|
|
43,962 |
|
|
|
32,455 |
|
|
|
32,672 |
|
Working capital (c)
|
|
|
191,619 |
|
|
|
113,220 |
|
|
|
118,724 |
|
|
|
84,785 |
|
|
|
71,165 |
|
Total assets (c)
|
|
|
374,146 |
|
|
|
249,002 |
|
|
|
262,911 |
|
|
|
235,386 |
|
|
|
224,929 |
|
Total debt (c)
|
|
|
96,022 |
|
|
|
97,797 |
|
|
|
106,793 |
|
|
|
84,499 |
|
|
|
68,009 |
|
Shareholders equity
|
|
|
176,525 |
|
|
|
112,236 |
|
|
|
115,495 |
|
|
|
121,243 |
|
|
|
124,920 |
|
|
|
(a) |
Net sales generated from toll tons sold represented less than 3%
of consolidated net sales for all years presented. |
|
|
(b) |
Calculated by dividing net income (loss) by weighted
average shares outstanding. There was no dilution for any
periods prior to 2004. |
|
|
(c) |
2000 reflects the sale of $48,000 of accounts receivable under
the Companys former accounts receivable securitization
program which was terminated in June 2001. |
13
|
|
ITEM 7. |
MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL
CONDITION AND RESULTS OF OPERATIONS |
Overview
Our results of operations are affected by numerous external
factors, such as general and global business, economic and
political conditions, competition, steel pricing and
availability, energy prices, pricing and availability of raw
materials used in the production of steel, customer demand for
steel and customers ability to manage their credit line
availability in an escalated price market and layoffs or work
stoppages by suppliers or customers personnel.
We sell a broad range of steel products, many of which have
different gross profits and margins. Products that have more
value-added processing generally have a greater gross profit and
higher margins. Accordingly, our overall gross profit is
affected by product mix, the amount of processing performed, the
availability of steel, volatility in selling prices and material
purchase costs. We also perform toll processing of
customer-owned steel, the majority of which is performed by our
Detroit and Georgia operations.
Our two joint ventures are Olympic Laser Processing, LLC (OLP),
a company that processes laser welded sheet steel blanks for the
automotive industry, and G.S.P., LLC (GSP), a certified Minority
Business Enterprise company supporting the flat-rolled steel
requirements of the automotive industry. Our 50% interest in OLP
and 49% interest in GSP are accounted for under the equity
method.
Financing costs include interest expense on debt and deferred
financing and bank amendment fees amortized to expense.
We sell certain products internationally, primarily in Puerto
Rico and Mexico. All international sales and payments are made
in United States dollars. Recent international sales have been
immaterial to our consolidated financial results.
In 2002, we closed our unprofitable tube processing operation
(Tubing) in Cleveland, Ohio. In accordance with Statement of
Financial Accounting Standards No. 144 (SFAS No. 144),
Accounting for the Impairment or Disposal of Long-Lived
Assets, Tubing has been accounted for as a discontinued
operation and its assets were written down to their estimated
fair value less costs to sell. The carrying value of the Tubing
real estate was recorded as Assets Held for Sale on
the accompanying balance sheets and the carrying value of
$637,000 was reduced to a balance of $150,000 to reflect the
contractual sales price of the property. The sale was completed
in the third quarter of 2004. The $487,000 reduction in carrying
value is recorded as an Asset Impairment Charge on
the accompanying Consolidated Statements of Operations.
The collective bargaining agreement covering hourly plant
employees at our Detroit facility expires June 30, 2009. A
collective bargaining agreement for employees at our Minneapolis
coil facility expires on September 30, 2005, whereas
agreements covering other Detroit and Minneapolis employees
expire in 2006 and subsequent years. We have never experienced a
work stoppage and we believe that our relationship with
employees is good. However, any prolonged work stoppages by our
personnel represented by collective bargaining units could have
a material adverse effect on our business, financial condition,
results of operations and cash flows.
Critical Accounting Policies
We believe the following critical accounting policies affect our
more significant judgments and estimates used in preparation of
our consolidated financial statements:
Allowance for Doubtful Accounts Receivable
We maintain an allowance for doubtful accounts for estimated
losses resulting from the inability of our customers to make
required payments. The allowance is maintained at a level
considered appropriate based on historical experience and
specific customer collection issues that we have identified.
Estimations are based upon a calculated percentage of accounts
receivable, which remains fairly level from year to year, and
judgments about the probable effects of economic conditions on
certain customers, which can fluctuate significantly from year to
14
year. We can not be certain that the rate of future credit
losses will be similar to past experience. We consider all
available information when assessing the adequacy of our
allowance for doubtful accounts each quarter.
Inventory Valuation
Our inventories are stated at the lower of cost or market and
include the costs of the purchased steel, internal and external
processing, and inbound freight. Cost is determined using the
specific identification method. We regularly review our
inventory on hand and record provisions for obsolete and
slow-moving inventory based on historical and current sales
trends. Changes in product demand and our customer base may
affect the value of inventory on hand, which may require higher
provisions for obsolete or slow-moving inventory.
Impairment of Long-Lived Assets
We evaluate the recoverability of long-lived assets and the
related estimated remaining lives whenever events or changes in
circumstances indicate that the carrying value may not be
recoverable. Events or changes in circumstances which could
trigger an impairment review include significant
underperformance relative to the historical or projected future
operating results, significant changes in the manner or the use
of the assets or the strategy for the overall business, or
significant negative industry or economic trends. We record an
impairment or change in useful life whenever events or changes
in circumstances indicate that the carrying amount may not be
recoverable or the useful life has changed.
Income Taxes
Deferred income taxes on the consolidated balance sheet include,
as an offset to the estimated temporary differences between the
tax basis of assets and liabilities and the reported amounts on
the consolidated balance sheets, the tax effect of operating
loss and tax credit carryforwards. If we determine that we will
not be able to fully realize a deferred tax asset, we will
record a valuation allowance to reduce such deferred tax asset
to its net realizable value. During 2004, we generated
sufficient income to utilize substantially all of the operating
loss and tax credit carryforwards.
Revenue Recognition
Revenue is recognized in accordance with the Securities and
Exchange Commissions Staff Accounting Bulletin
No. 104, Revenue Recognition. For both direct
and toll shipments, revenue is recognized when steel is shipped
to the customer and title and risk of loss is transferred which
generally occurs upon delivery to our customers. Given the
proximity of our customers to our facilities, virtually all of
our sales are shipped and received within one day. Sales returns
and allowances are treated as reductions to sales and are
provided for based on historical experience and current
estimates and are immaterial to the consolidated financial
statements.
15
Results of Operations
The following table sets forth certain income statement data
expressed as a percentage of net sales:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net sales
|
|
|
100.00 |
|
|
|
100.00 |
|
|
|
100.00 |
|
Cost of materials sold
|
|
|
72.89 |
|
|
|
78.87 |
|
|
|
76.10 |
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
27.11 |
|
|
|
21.13 |
|
|
|
23.90 |
|
Operating expenses
|
|
|
15.61 |
|
|
|
21.10 |
|
|
|
22.63 |
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
11.50 |
|
|
|
0.03 |
|
|
|
1.27 |
|
Income (loss) from joint ventures
|
|
|
0.08 |
|
|
|
(0.21 |
) |
|
|
0.13 |
|
Financing costs
|
|
|
0.52 |
|
|
|
0.88 |
|
|
|
1.76 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income
taxes and cumulative effect of a change in accounting principle
|
|
|
11.06 |
|
|
|
(1.06 |
) |
|
|
(0.36 |
) |
Income tax (provision) benefit
|
|
|
(4.34 |
) |
|
|
0.37 |
|
|
|
0.14 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before cumulative
effect of a change in accounting principle
|
|
|
6.72 |
|
|
|
(0.69 |
) |
|
|
(0.22 |
) |
Discontinued operations
|
|
|
|
|
|
|
|
|
|
|
(0.57 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before cumulative effect of a change in
accounting principle
|
|
|
6.72 |
|
|
|
(0.69 |
) |
|
|
(0.79 |
) |
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.46 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
6.72 |
|
|
|
(0.69 |
) |
|
|
(1.25 |
) |
|
|
|
|
|
|
|
|
|
|
2004 Compared to 2003
Tons sold in 2004 increased 14.7% to 1.36 million from
1.18 million last year. Tons sold in 2004 included
1.17 million from direct sales and 184 thousand from toll
processing, compared with 997 thousand direct tons and 185
thousand toll tons in 2003. The increase in tons sold was
attributable to increased customer demand across substantially
all steel consuming markets. While we expect strong end-use
customer demand to continue in 2005, our tons sold in the fourth
quarter of 2004 were lower, particularly sales to other service
centers, as a result of higher inventories at service centers.
We expect the service center inventory overhang to continue
through the first quarter of 2005 and to adversely impact sales
volumes.
Net sales in 2004 increased 89.2% to $894.2 million from
$472.5 million. Strong customer demand, combined with tight
supply and rising raw material costs for steel production,
resulted in a dramatic increase in steel pricing. Average
selling prices for 2004 increased 64.9% from 2003. Market prices
for steel declined in the seasonally slower fourth quarter.
Despite the recent decline in prices, we anticipate prices to
remain at historically elevated levels for the immediate future.
In 2004 gross profit increased to 27.1% from 21.1% in 2003. The
gross profit increase is primarily the result of strong customer
demand for steel coupled with tight supply conditions. During
2004 we were able to pass on to our customers steel
producers price increases and surcharges. However, the
recent decline in steel prices is expected to decrease our gross
margins in 2005.
As a percentage of net sales, operating expenses for 2004
decreased to 15.6% from 21.1% in 2003. Operating expenses for
2004 increased 40.0% to $139.6 million from
$99.7 million in 2003. Operating expenses increased
primarily from increased variable costs, including payroll,
performance-based incentive compensation, retirement plan
expenses and distribution expenses associated with increased
sales volume and income during 2004. We expect our operating
expenses, as a percentage of net sales, to decrease in the first
quarter of 2005.
In 2004, income from joint ventures totaled $741 thousand
compared with losses of $1.0 million in 2003.
Financing costs for 2004 increased to $4.6 million from
$4.2 million in 2003. Our effective borrowing rate
inclusive of deferred financing fees for 2004 was 5.6% compared
to 4.6% in 2003. We have the option to borrow
16
based on the agent banks base rate or Eurodollar Rate
(EURO) plus a premium. Effective borrowing rates primarily
increased as a result of the amortization of loan fees charged
by our bank group for the period ended December 31, 2003.
We expect interest rates to increase in 2005.
In 2004, we reported income before income taxes of
$98.9 million compared to the 2003 loss before income taxes
of $5.0 million. An income tax provision of 39.2% was
recorded during 2004 compared to a 34.8% benefit recorded during
2003. We expect our effective tax rate to remain comparable to
2004 for the immediate future. Taxes paid in 2004 totaled
$25.7 million. There were no taxes paid during 2003.
Net income for 2004 totaled $60.1 million or $5.88 per
diluted share, compared to a net loss of $3.3 million or
$0.34 per diluted share in 2003.
2003 Compared to 2002
Tons sold increased 2.0% to 1.18 million in 2003 from
1.16 million in 2002. Tons sold in 2003 included 996
thousand from direct sales and 185 thousand from toll
processing, compared with 1.0 million from direct sales and
154 thousand from toll processing in 2002. We experienced a
significant increase in customer demand in the fourth quarter of
2003, which continued into 2004.
Net sales increased $13.2 million, or 2.9%, to
$472.5 million in 2003 from $459.4 million in 2002.
Average selling prices increased 0.9% in 2003 from 2002.
As a percentage of net sales, gross profit decreased to 21.1% in
2003 from 23.9% in 2002. The gross profit decline was primarily
the result of competitive pressures attributable to weak demand
for steel during most of 2003 coupled with selling higher-priced
steel purchased during tight supply conditions experienced in
2002.
Operating expenses decreased $4.2 million, or 4.1%, to
$99.7 million in 2003 from $103.9 million in 2002. As
a percentage of net sales, operating expenses in 2003 decreased
to 21.1% from 22.6% in 2002. On a per ton sold basis, operating
expenses in 2003 decreased to $84.39 from $89.73 in 2002.
Operating expenses in 2003 included $4.0 million of bad
debt expense (recorded as a component of Selling
expense on the Consolidated Statements of Operations) compared
to $1.1 million of bad debt expense in 2002. The increase
in bad debt expense primarily related to a receivable from a
customer that unexpectedly filed for bankruptcy protection in
December 2003, which was deemed uncollectible. Operating
expenses in 2002 included a $1.7 million accelerated
depreciation charge for previously capitalized software
development costs associated with suspension of our internal
business system development project.
Our share of losses from our OLP and GSP joint ventures totaled
$1.0 million in 2003, compared to income of $606 thousand in
2002. Our share of OLPs loss totaled $863 thousand in
2003, compared to income of $721 thousand in 2002. OLPs
earnings declined in 2003 as a result of lower than expected
program sales, a decline in higher margin prototype sales, laser
equipment downtime and related additional labor costs. Our share
of GSPs loss totaled $149 thousand in 2003, compared to
$115 thousand in 2002. GSPs loss increased as a result of
higher priced inventory which was not fully offset by price
increases to customers.
Financing costs decreased $3.9 million, or 48.5%, to
$4.2 million in 2003 from $8.1 million in 2002. The
decrease is primarily the result of a $2.1 million charge
recorded in 2002 to write-off deferred financing fees related to
our refinancing. Our new credit facility, as well as a decline
in the federal funds rate, also contributed to the decreased
financing costs. Our average borrowing rate decreased to 4.6% in
2003 from 5.7% in 2002. Average borrowing levels increased
approximately $4.5 million between years.
Loss from continuing operations before income taxes and
cumulative effect of a change in accounting principle totaled
$5.0 million in 2003 compared to $1.6 million in 2002.
An income tax benefit of 34.8% and 38.5% was recorded in 2003
and 2002, respectively. The decline in the effective income tax
rate was primarily attributable to a lower federal statutory
rate, expiration of certain state tax credits, and the impact of
non-deductible expenses on a lower taxable loss base.
Loss from the discontinued Tubing operation, net of a 38.5%
income tax benefit, totaled $1.0 million in 2002. Loss on
disposition of the discontinued Tubing operation, net of a 38.5%
income tax benefit, totaled
17
$1.6 million in 2002. This non-cash charge primarily
related to the write down of Tubings property and
equipment to estimated fair value less costs to sell.
Included in our 2002 net loss is an after-tax charge of
$2.1 million from our adoption of Financial Accounting
Standards Board Statement No. 142 (SFAS No. 142),
Goodwill and Other Intangible Assets.
Net loss totaled $3.3 million, or $0.34 per share in 2003,
compared to a net loss of $5.8 million, or $0.60 per share
in 2002.
The 2002 net loss included the non-cash, after-tax effects of
$1.0 million for accelerated depreciation,
$1.3 million for accelerated deferred financing fee
amortization, $1.6 million to write-down Tubings
property and equipment, and $2.1 million to write-off
goodwill.
Basic weighted average shares outstanding totaled
9.6 million in both 2003 and 2002.
Liquidity and Capital Resources
Our principal capital requirements are to fund working capital
needs, the purchase and upgrading of processing equipment and
facilities, investments in joint ventures and potential
acquisitions. We use cash generated from operations, leasing
transactions, and our credit facility to fund these requirements.
Working capital at December 31, 2004 increased
$78.4 million from the end of the prior year. The increase
was primarily attributable to a $36.8 million increase in
accounts receivables and a $93.3 million increase in
inventories, offset in part by a $32.3 million increase in
accounts payable and a $20.7 million increase in accrued payroll
and accrued liabilities from December 31, 2003. The
increase in accounts receivable and inventories are primarily
attributable to higher steel prices. We diligently managed our
accounts receivable and inventories. Since the beginning of
2004, days sales outstanding decreased by almost 7 days and
the number of shipping days held in inventory decreased by
6 days.
Net cash provided by operating activities totaled
$3.5 million for 2004. Cash generated from earnings before
the change in working capital totaled $80.8 million, while cash
used for working capital components totaled $77.3 million.
Increases in steel pricing and sales volume resulted in higher
levels of inventory and accounts receivable, causing a
significant usage of working capital.
During 2004, net cash used for investing activities totaled
$1.9 million, primarily consisting of capital spending. We
do not expect to make significant capital expenditures in 2005;
however, we anticipate acquiring $3-$4 million of new laser
processing equipment which we expect to finance through
operating leases.
Net cash from financing activities primarily consisted of net
borrowings on our revolving credit line and proceeds from the
exercise of stock options offset by repayments under our debt
agreement.
During the third quarter of 2004, our President/ Chief Operating
Officer repaid his outstanding note receivable of $675 thousand
and accrued interest on the note of $97 thousand.
In December 2002, we entered into a 3-year, $132 million
secured bank-financing agreement which significantly reduced our
financing costs. The credit facility is comprised of a revolver
and two term loan components. The credit facility is
collateralized by our accounts receivable, inventories, and
substantially all property and equipment. Revolver borrowings
are limited to the lesser of a borrowing base, comprised of
eligible receivables and inventories or, effective with an
August 2004 amendment to the credit facility, $110 million
in the aggregate. We incurred $2.2 million of closing fees
and expenses in connection with the credit facility and also
incurred $1 million of subsequent bank amendment and waiver
fees, all of which have been capitalized and included in
Deferred Financing Fees, Net on the accompanying
balance sheets. These fees and expenses are being amortized to
interest and other expense. Monthly principal payments of $367
thousand commenced on February 1, 2003 for the term loan
components of the credit facility. In May 2004, the credit
facility was extended through December 15, 2006.
The credit facility requires us to comply with various
covenants, the most significant of which include:
(i) minimum availability of $10 million, tested
monthly, (ii) a minimum fixed charge coverage ratio of
1.25, and a maximum leverage ratio of 1.75, which are tested
quarterly, (iii) restrictions on additional indebtedness,
and
18
(iv) limitations on capital expenditures. As of
March 9, 2005 availability under our credit facility is
approximately $24 million and we are in compliance with our
covenants.
We believe that funds available under our credit facility,
together with funds generated from operations, will be
sufficient to provide us with the liquidity necessary to fund
anticipated working capital requirements, capital expenditure
requirements, and scheduled debt maturities over the next
12 months. Capital requirements are subject to change as
business conditions warrant and opportunities, such as
acquisitions arise.
Contractual Obligations
The following table reflects our contractual obligations as of
December 31, 2004. Open purchase orders for raw materials
and supplies used in the normal course of business have been
excluded from the following table.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contractual Obligations |
|
|
|
Less than | |
|
|
|
|
|
More Than | |
(amounts in thousands) |
|
Total | |
|
1 Year | |
|
1-3 Years | |
|
3-5 Years | |
|
5 Years | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Long-term debt obligations
|
|
$ |
96,022 |
|
|
$ |
4,892 |
|
|
$ |
88,858 |
|
|
$ |
1,056 |
|
|
$ |
1,216 |
|
Operating leases
|
|
|
6,362 |
|
|
|
1,756 |
|
|
|
2,302 |
|
|
|
1,938 |
|
|
|
366 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual obligations
|
|
$ |
102,384 |
|
|
$ |
6,648 |
|
|
$ |
91,160 |
|
|
$ |
2,994 |
|
|
$ |
1,582 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Off Balance Sheet Arrangements
As of December 31, 2004, we guaranteed 50% of OLPs
$16.6 million and 49% of GSPs $4.1 million of
outstanding debt on a several basis. These guarantees were a
requirement of the joint venture companies financing
agreements.
Impact of Recently Issued Accounting Pronouncements
In November 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting Standards
No. 151 (SFAS No. 151), Inventory
Costs an amendment of ARB No. 43,
Chapter 4 which clarifies that abnormal amounts of
idle facility expenses, freight, handling costs and wasted
materials (spoilage) should be recognized as current period
charges. In addition, SFAS No. 151 requires that allocation
of fixed production overheads to the costs of conversion be
based on the normal capacity of the production facilities. The
provisions of SFAS No. 151 are effective for inventory
costs incurred during fiscal years beginning after June 15,
2005. The adoption of SFAS No. 151 is not expected to have
a material impact on our financial statements.
In December 2004, the FASB issued Statement of Financial
Accounting Standards No. 123-R (SFAS No. 123-R).
SFAS 123-R establishes standards for accounting for
transactions in which an entity exchanges its equity instruments
for goods or services. It also addresses transactions in which
an entity incurs liabilities in exchange for goods or services
that are based on the fair value of the entitys equity
instruments or that may be settled by the issuance of those
securities. SFAS 123-R also requires an entity to recognize the
cost of employee services received in share-based payment
transactions, thereby reflecting the economic consequences of
those transactions in the financial statements. SFAS 123-R
applies to all awards granted on or after July 1, 2005, and
to awards modified, vested, repurchased, or canceled after that
date. Due to the relatively few number of stock options vesting
after the effective date, SFAS 123-R is not expected to
have a material impact on our financial statements.
ITEM
7A. QUALITATIVE
AND QUANTITATIVE DISCLOSURE ABOUT MARKET RISK
Our business was impacted by decreasing volumes and fluctuating
prices starting in the second half of 2000 and continuing
through the third quarter of 2003, due to softening demand from
customers in the manufacturing sector of the U.S. economy and
domestic steel mill consolidation. Beginning with the fourth
quarter of 2003, we experienced an increase in demand and prices
for our products. During 2004, steel producers were
significantly impacted by a shortage of raw materials, rising
raw material prices, increased product demand, producer
consolidation and longer lead time requirements. These
conditions resulted in unprecedented cost increases and
19
translated into higher gross profit dollars and margins. While
market prices declined in the fourth quarter of 2004 and into
the first quarter of 2005, we anticipate prices to remain higher
than historical levels in 2005. During 2004, we were able to
pass on to our customers producers price increases and
surcharges. The recent decline in steel prices has reduced our
gross profit margin percentages to levels which are lower than
our historical levels; however, the gross margin dollars
generated per ton remains at historically high levels. We are
unable to predict the duration of the current upturn in the
economic cycle beyond the immediate future.
We are exposed to the impact of interest rate changes and
fluctuating steel prices. We have not entered into any interest
rate or steel commodity hedge transactions for speculative
purposes or otherwise.
Inflation generally affects us by increasing the cost of
employee wages and benefits, transportation services, processing
equipment, purchased steel, energy, and borrowings under our
credit facility. General inflation has not had a material effect
on our financial results during the past three years. When raw
material prices increase, competitive conditions will influence
how much of the steel price increases can be passed on to our
customers. When raw material prices decline, customer demands
for lower costed product result in lower selling prices.
Declining steel prices have generally adversely affected our net
sales and net income over the two years prior to 2004 while
increasing steel prices favorably affected net sales and net
income in 2004.
Our primary interest rate risk exposure results from variable
rate debt. If interest rates in the future were to increase 100
basis points (1.0%) from December 31, 2004 rates, and
assuming no changes in total debt from December 31, 2004 levels,
the additional annual interest expense to us would be
approximately $922 thousand. We currently do not hedge our
exposure to variable interest rate risk. However, we have the
option to enter into 30 to 180 day fixed base rate EURO
loans under the credit facility.
20
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Shareholders and
Board of Directors of
Olympic Steel, Inc.:
We have completed an integrated audit of Olympic Steel,
Inc.s 2004 consolidated financial statements and of its
internal control over financial reporting as of
December 31, 2004 and audits of its 2003 and 2002
consolidated financial statements in accordance with the
standards of the Public Company Accounting Oversight Board
(United States). Our opinions, based on our audits, are
presented below.
Consolidated financial statements
In our opinion, the accompanying consolidated balance sheets and
the related consolidated statements of operations,
shareholders equity and cash flows present fairly, in all
material respects, the financial position of Olympic Steel, Inc.
and its subsidiaries at December 31, 2004 and 2003, and the
results of their operations and their cash flows for each of the
three years in the period ended December 31, 2004, in
conformity with accounting principles generally accepted in the
United States of America. These financial statements are the
responsibility of the Companys management. Our
responsibility is to express an opinion on these financial
statements based on our audits. We conducted our audits of these
statements in accordance with the standards of the Public
Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit of financial statements
includes examining, on a test basis, evidence supporting the
amounts and disclosures in the financial statements, assessing
the accounting principles used and significant estimates made by
management, and evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable
basis for our opinion.
As discussed in Note 1 of the consolidated financial
statements, the Company changed its method of accounting for
goodwill and the impairment and disposal of long-lived assets
effective January 1, 2002.
Internal control over financial reporting
Also, in our opinion, managements assessment, included in
Managements Report on Internal Control over Financial
Reporting appearing within Item 9A of the 2004 Annual
Report to Shareholders, that the Company maintained effective
internal control over financial reporting as of
December 31, 2004, based on criteria established in
Internal Control Integrated Framework issued
by the Committee of Sponsoring Organizations of the Treadway
Commission (COSO), is fairly stated, in all material respects,
based on those criteria. Furthermore, in our opinion, the
Company maintained, in all material respects, effective internal
control over financial reporting as of December 31, 2004,
based on criteria established in Internal Control
Integrated Framework issued by the COSO. The Companys
management is responsible for maintaining effective internal
control over financial reporting and for its assessment of the
effectiveness of internal control over financial reporting. Our
responsibility is to express opinions on managements
assessment and on the effectiveness of the Companys
internal control over financial reporting based on our audit. We
conducted our audit of internal control over financial reporting
in accordance with the standards of the Public Company
Accounting Oversight Board (United States). Those standards
require that we plan and perform the audit to obtain reasonable
assurance about whether effective internal control over
financial reporting was maintained in all material respects. An
audit of internal control over financial reporting includes
obtaining an understanding of internal control over financial
reporting, evaluating managements assessment, testing and
evaluating the design and operating effectiveness of internal
control, and performing such other procedures as we consider
necessary in the circumstances. We believe that our audit
provides a reasonable basis for our opinions.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (i) pertain to the maintenance
of records that, in reasonable detail,
21
accurately and fairly reflect the transactions and dispositions
of the assets of the company; (ii) provide reasonable
assurance that transactions are recorded as necessary to permit
preparation of financial statements in accordance with generally
accepted accounting principles, and that receipts and
expenditures of the company are being made only in accordance
with authorizations of management and directors of the company;
and (iii) provide reasonable assurance regarding prevention
or timely detection of unauthorized acquisition, use, or
disposition of the companys assets that could have a
material effect on the financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
|
|
|
PricewaterhouseCoopers LLP |
Cleveland, Ohio
March 14, 2005
22
|
|
ITEM 8. |
FINANCIAL STATEMENTS |
Olympic Steel, Inc.
Consolidated Statements of Operations
For The Years Ended December 31, 2004, 2003, and 2002
(in thousands, except per share data)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net sales
|
|
$ |
894,157 |
|
|
$ |
472,548 |
|
|
$ |
459,384 |
|
Cost of materials sold, exclusive of depreciation
|
|
|
651,787 |
|
|
|
372,692 |
|
|
|
349,608 |
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
242,370 |
|
|
|
99,856 |
|
|
|
109,776 |
|
Operating expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Warehouse and processing
|
|
|
42,582 |
|
|
|
33,127 |
|
|
|
35,686 |
|
|
Administrative and general
|
|
|
44,820 |
|
|
|
22,901 |
|
|
|
24,008 |
|
|
Distribution
|
|
|
18,775 |
|
|
|
16,538 |
|
|
|
17,319 |
|
|
Selling
|
|
|
19,792 |
|
|
|
14,867 |
|
|
|
12,884 |
|
|
Occupancy
|
|
|
4,898 |
|
|
|
3,936 |
|
|
|
3,944 |
|
|
Depreciation
|
|
|
8,209 |
|
|
|
8,321 |
|
|
|
10,097 |
|
|
Asset impairment charge
|
|
|
487 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating expenses
|
|
|
139,563 |
|
|
|
99,690 |
|
|
|
103,938 |
|
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
102,807 |
|
|
|
166 |
|
|
|
5,838 |
|
Income (loss) from joint ventures
|
|
|
741 |
|
|
|
(1,012 |
) |
|
|
606 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before financing costs and income taxes
|
|
|
103,548 |
|
|
|
(846 |
) |
|
|
6,444 |
|
Interest and other expense on debt
|
|
|
4,655 |
|
|
|
4,155 |
|
|
|
8,071 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income
taxes and cumulative effect of a change in
accounting principle
|
|
|
98,893 |
|
|
|
(5,001 |
) |
|
|
(1,627 |
) |
Income tax provision (benefit)
|
|
|
38,815 |
|
|
|
(1,741 |
) |
|
|
(626 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before cumulative
effect of a change in accounting principle
|
|
|
60,078 |
|
|
|
(3,260 |
) |
|
|
(1,001 |
) |
Discontinued operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss from discontinued tube operation, net of income tax benefit
of $653 in 2002
|
|
|
|
|
|
|
|
|
|
|
(1,042 |
) |
|
Loss on disposition of discontinued tube operation, net of
income tax benefit of $1,001
|
|
|
|
|
|
|
|
|
|
|
(1,599 |
) |
|
|
|
|
|
|
|
|
|
|
Income (loss) before cumulative effect of a change in
accounting principle
|
|
|
60,078 |
|
|
|
(3,260 |
) |
|
|
(3,642 |
) |
|
Cumulative effect of a change in accounting principle, net of
income tax benefit of $1,298
|
|
|
|
|
|
|
|
|
|
|
(2,117 |
) |
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
60,078 |
|
|
$ |
(3,260 |
) |
|
$ |
(5,759 |
) |
|
|
|
|
|
|
|
|
|
|
Basic net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
$ |
6.12 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.10 |
) |
|
Loss from discontinued operations
|
|
|
|
|
|
|
|
|
|
|
(0.28 |
) |
|
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.22 |
) |
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share
|
|
$ |
6.12 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding basic
|
|
|
9,816 |
|
|
|
9,646 |
|
|
|
9,637 |
|
Diluted net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
$ |
5.88 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.10 |
) |
|
Loss from discontinued operations
|
|
|
|
|
|
|
|
|
|
|
(0.28 |
) |
|
Cumulative effect of a change in accounting principle
|
|
|
|
|
|
|
|
|
|
|
(0.22 |
) |
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share
|
|
$ |
5.88 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding diluted
|
|
|
10,222 |
|
|
|
9,646 |
|
|
|
9,637 |
|
The accompanying notes are an integral part of these
statements.
23
Olympic Steel, Inc.
Consolidated Balance Sheets
As of December 31, 2004 and 2003
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Assets
|
|
|
|
|
|
|
|
|
Cash
|
|
$ |
4,684 |
|
|
$ |
3,087 |
|
Accounts receivable, net
|
|
|
93,336 |
|
|
|
56,501 |
|
Inventories
|
|
|
186,124 |
|
|
|
92,775 |
|
Prepaid expenses and other
|
|
|
3,163 |
|
|
|
2,794 |
|
Assets held for sale
|
|
|
|
|
|
|
637 |
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
287,307 |
|
|
|
155,794 |
|
|
|
|
|
|
|
|
Property and equipment, at cost
|
|
|
153,235 |
|
|
|
152,085 |
|
Accumulated depreciation
|
|
|
(69,664 |
) |
|
|
(62,303 |
) |
|
|
|
|
|
|
|
|
Net property and equipment
|
|
|
83,571 |
|
|
|
89,782 |
|
|
|
|
|
|
|
|
Investments in joint ventures
|
|
|
2,311 |
|
|
|
1,625 |
|
Deferred financing fees, net
|
|
|
957 |
|
|
|
1,801 |
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
374,146 |
|
|
$ |
249,002 |
|
|
|
|
|
|
|
|
Liabilities
|
|
|
|
|
|
|
|
|
Current portion of long-term debt
|
|
$ |
4,892 |
|
|
$ |
4,877 |
|
Accounts payable
|
|
|
63,680 |
|
|
|
31,345 |
|
Accrued payroll
|
|
|
16,778 |
|
|
|
2,772 |
|
Other accrued liabilities
|
|
|
10,338 |
|
|
|
3,580 |
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
95,688 |
|
|
|
42,574 |
|
|
|
|
|
|
|
|
Credit facility revolver
|
|
|
58,638 |
|
|
|
55,537 |
|
Term loans
|
|
|
29,212 |
|
|
|
33,629 |
|
Industrial revenue bonds
|
|
|
3,280 |
|
|
|
3,754 |
|
|
|
|
|
|
|
|
|
Total long-term debt
|
|
|
91,130 |
|
|
|
92,920 |
|
|
|
|
|
|
|
|
Deferred income taxes
|
|
|
10,803 |
|
|
|
1,272 |
|
|
|
|
|
|
|
|
|
Total liabilities
|
|
|
197,621 |
|
|
|
136,766 |
|
|
|
|
|
|
|
|
Shareholders Equity
|
|
|
|
|
|
|
|
|
Preferred stock, without par value, 5,000 shares authorized, no
shares issued or outstanding
|
|
|
|
|
|
|
|
|
Common stock, without par value, 20,000 shares authorized,
10,039 and 9,650 issued and outstanding after deducting 653 and
1,042 shares in treasury at December 31, 2004 and
2003, respectively
|
|
|
103,252 |
|
|
|
99,790 |
|
Officer note receivable
|
|
|
|
|
|
|
(749 |
) |
Retained earnings
|
|
|
73,273 |
|
|
|
13,195 |
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
176,525 |
|
|
|
112,236 |
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
$ |
374,146 |
|
|
$ |
249,002 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these balance
sheets.
24
Olympic Steel, Inc.
Consolidated Statements of Cash Flows
For The Years Ended December 31, 2004, 2003 and 2002
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Cash flows from operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
60,078 |
|
|
$ |
(3,260 |
) |
|
$ |
(5,759 |
) |
|
Adjustments to reconcile net income (loss) to net cash from
operating activities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
9,753 |
|
|
|
9,060 |
|
|
|
13,852 |
|
|
|
Loss on disposition of discontinued tube operation, net of tax
|
|
|
|
|
|
|
|
|
|
|
1,599 |
|
|
|
Loss (income) from joint ventures, net of distributions
|
|
|
(686 |
) |
|
|
1,012 |
|
|
|
(606 |
) |
|
|
Asset impairment charge
|
|
|
487 |
|
|
|
|
|
|
|
|
|
|
|
Loss on disposition of property and equipment
|
|
|
58 |
|
|
|
38 |
|
|
|
185 |
|
|
|
Cumulative effect of a change in accounting principle, net of tax
|
|
|
|
|
|
|
|
|
|
|
2,117 |
|
|
|
Tax benefit from exercise of stock options
|
|
|
1,622 |
|
|
|
|
|
|
|
|
|
|
|
Long-term deferred income taxes
|
|
|
9,531 |
|
|
|
(2,362 |
) |
|
|
3,958 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80,843 |
|
|
|
4,488 |
|
|
|
15,346 |
|
Changes in working capital:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable
|
|
|
(36,761 |
) |
|
|
(8,922 |
) |
|
|
(8,899 |
) |
|
Inventories
|
|
|
(93,349 |
) |
|
|
9,062 |
|
|
|
(29,550 |
) |
|
Prepaid expenses and other
|
|
|
(369 |
) |
|
|
4,015 |
|
|
|
(3,295 |
) |
|
Accounts payable
|
|
|
32,335 |
|
|
|
2,680 |
|
|
|
8,522 |
|
|
Accrued payroll and other accrued liabilities
|
|
|
20,764 |
|
|
|
(1,771 |
) |
|
|
921 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(77,380 |
) |
|
|
5,064 |
|
|
|
(32,301 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from (used for) operating activities
|
|
|
3,463 |
|
|
|
9,552 |
|
|
|
(16,955 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures
|
|
|
(2,029 |
) |
|
|
(836 |
) |
|
|
(1,490 |
) |
|
Proceeds from disposition of property and equipment
|
|
|
123 |
|
|
|
1,292 |
|
|
|
1,615 |
|
|
Investments in joint ventures
|
|
|
|
|
|
|
(2,000 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from (used for) investing activities
|
|
|
(1,906 |
) |
|
|
(1,544 |
) |
|
|
125 |
|
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Credit facility revolver borrowings (payments), net
|
|
|
3,101 |
|
|
|
(2,023 |
) |
|
|
33,201 |
|
|
Scheduled repayments of long-term debt
|
|
|
(4,876 |
) |
|
|
(6,973 |
) |
|
|
(4,786 |
) |
|
Credit facility closing fees and expenses
|
|
|
(700 |
) |
|
|
(275 |
) |
|
|
(2,225 |
) |
|
Repayment of officer note receivable
|
|
|
675 |
|
|
|
|
|
|
|
|
|
|
Proceeds from exercise of stock options and employee stock
purchases
|
|
|
1,840 |
|
|
|
24 |
|
|
|
33 |
|
|
Repayments of refinanced debt
|
|
|
|
|
|
|
|
|
|
|
(48,121 |
) |
|
Proceeds from debt refinancings
|
|
|
|
|
|
|
|
|
|
|
42,000 |
|
|
Escrowed cash restricted for payment of debt
|
|
|
|
|
|
|
2,590 |
|
|
|
(2,590 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Net cash from (used for) financing activities
|
|
|
40 |
|
|
|
(6,657 |
) |
|
|
17,512 |
|
|
|
|
|
|
|
|
|
|
|
Cash:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase
|
|
|
1,597 |
|
|
|
1,351 |
|
|
|
682 |
|
|
Beginning balance
|
|
|
3,087 |
|
|
|
1,736 |
|
|
|
1,054 |
|
|
|
|
|
|
|
|
|
|
|
|
Ending balance
|
|
$ |
4,684 |
|
|
$ |
3,087 |
|
|
$ |
1,736 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
statements.
25
Olympic Steel, Inc.
Consolidated Statements of Shareholders Equity
For The Years Ended December 31, 2004, 2003 and 2002
(in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Officer | |
|
|
|
|
Common | |
|
Note | |
|
Retained | |
|
|
Stock | |
|
Receivable | |
|
Earnings | |
|
|
| |
|
| |
|
| |
Balance at December 31, 2001
|
|
$ |
99,733 |
|
|
$ |
(704 |
) |
|
$ |
22,214 |
|
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
(5,759 |
) |
|
Interest on officer note
|
|
|
|
|
|
|
(34 |
) |
|
|
|
|
|
Payment of interest on officer note
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Exercise of stock options and employee stock purchases (12
shares)
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2002
|
|
|
99,766 |
|
|
|
(726 |
) |
|
|
16,455 |
|
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
(3,260 |
) |
|
Interest on officer note
|
|
|
|
|
|
|
(35 |
) |
|
|
|
|
|
Payment of interest on officer note
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
Exercise of stock options and employee stock purchases (7 shares)
|
|
|
24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2003
|
|
|
99,790 |
|
|
|
(749 |
) |
|
|
13,195 |
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
60,078 |
|
|
Interest on officer note
|
|
|
|
|
|
|
(23 |
) |
|
|
|
|
|
Payment of interest on officer note
|
|
|
|
|
|
|
97 |
|
|
|
|
|
|
Repayment of officer note principal
|
|
|
|
|
|
|
675 |
|
|
|
|
|
|
Exercise of stock options and employee stock purchases (389
shares)
|
|
|
3,462 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004
|
|
$ |
103,252 |
|
|
$ |
|
|
|
$ |
73,273 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
statements.
26
Olympic Steel, Inc.
Notes to Consolidated Financial Statements
For The Years Ended December 31, 2004, 2003, and 2002
(dollars in thousands, except per share amounts)
1. Summary of Significant
Accounting Policies:
Principles of Consolidation
The accompanying consolidated financial statements include the
accounts of Olympic Steel, Inc. and its wholly-owned
subsidiaries (collectively the Company or Olympic), after
elimination of intercompany accounts and transactions.
Investments in the Companys joint ventures are accounted
for under the equity method.
Nature of Business
The Company is a U.S. steel service center with 50 years of
experience in specialized processing and distribution of large
volumes of carbon, coated carbon and stainless steel,
flat-rolled sheet, and coil and plate products from 12
facilities in eight midwestern and eastern states. The Company
operates as one business segment.
Accounting Estimates
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States of
America requires management to make estimates and assumptions
that affect the reported amounts of assets and liabilities and
disclosure of contingent assets and liabilities at the date of
the financial statements and the reported amounts of revenues
and expenses during the reporting period. Actual results could
differ from those estimates.
Concentration Risks
The Company is a major customer of flat-rolled coil and plate
steel for many of its principal suppliers, but is not dependent
on any one supplier. The Company purchased approximately 48.3%
and 54.5% of its total steel requirements from its three largest
suppliers in 2004 and 2003, respectively.
The Company has a diversified customer and geographic base,
which reduces the inherent risk and cyclicality of its business.
The concentration of net sales to the Companys top 20
customers approximated 34% of net sales in 2004 compared to 32%
in 2003. In addition, the Companys largest customer
accounted for approximately 8% of net sales in 2004 and 5% in
2003. Sales to the three largest U.S. automobile manufacturers
and their suppliers, made principally by the Companys
Detroit operation, and sales to other steel service centers,
accounted for approximately 12% and 11%, respectively, of the
Companys net sales in 2004, and 14% and 11% of net sales
in 2003.
Accounts Receivable
Accounts receivable are presented net of allowances for doubtful
accounts of $2,201 and $4,428 as of December 31, 2004 and
2003, respectively. Bad debt expense totaled $2,384 in 2004,
$3,963 in 2003, and $1,074 in 2002. The higher level of bad debt
expense in 2003 related to uncollectible receivables primarily
from a customer that unexpectedly filed for bankruptcy
protection in December 2003.
The Companys allowance for doubtful accounts is maintained
at a level considered appropriate based on historical experience
and specific customer collection issues that the Company has
identified. Estimations are based upon a calculated percentage
of accounts receivable, which remains fairly level from year to
year, and judgments about the probable effects of economic
conditions on certain customers, which can fluctuate
significantly from year to year.
27
Inventories
Inventories are stated at the lower of cost or market and
include the costs of purchased steel, inbound freight, external
processing, and applicable labor and overhead costs related to
internal processing. Cost is determined using the specific
identification method.
Property and Equipment, and Depreciation
Property and equipment are stated at cost. Depreciation is
provided using the straight-line method over the estimated
useful lives of the assets ranging from 3 to 30 years
(30 years for buildings and 10-15 years for machinery
and equipment).
Income Taxes
The Company, on its consolidated balance sheets, records as an
offset to the estimated effect of temporary differences between
the tax basis of assets and liabilities and the reported amounts
in its consolidated balance sheets, the tax effect of operating
loss and tax credit carryforwards. If the Company determines
that it will not be able to fully realized a deferred tax asset,
it will record a valuation allowance to reduce such deferred tax
asset to its realizable value. During 2004, the Company
generated sufficient income to utilize substantially all of its
operating loss and tax credit carryforwards.
Goodwill
On January 1, 2002, the Company adopted Statement of
Financial Accounting Standards No. 142 (SFAS No. 142),
Goodwill and Other Intangible Assets, which requires
that the Company cease amortization of goodwill and conduct
periodic impairment tests of goodwill. The Company estimated the
fair value of its reporting units using a present value method
that discounted future cash flows. The cash flow estimates
incorporate assumptions on future cash flow growth, terminal
values and discount rates. Any such valuation is sensitive to
these assumptions. Because the fair value of each reporting unit
was below its carrying value (including goodwill), application
of SFAS No. 142 required the Company to complete the second
step of the goodwill impairment test and compare the implied
fair value of each reporting units goodwill with the
carrying value of that goodwill. As a result of this assessment,
the Company in 2002 recorded a non-cash, before tax impairment
charge of $3,415 ($2,117 after-tax) to write-off the entire
goodwill amount as a cumulative effect of a change in accounting
principle.
Revenue Recognition
Revenue is recognized in accordance with the Securities and
Exchange Commissions Staff Accounting Bulletin
No. 104, Revenue Recognition. For both direct
and toll shipments, revenue is recognized when steel is shipped
to the customer and title and risk of loss is transferred which
generally occurs upon delivery to our customers. Given the
proximity of our customers to our facilities, virtually all of
the Companys sales are shipped and received within one
day. Sales returns and allowances are treated as reductions to
sales and are provided for based on historical experience and
current estimates and are immaterial to the consolidated
financial statements.
Shipping and Handling Fees and Costs
The Company classifies all amounts billed to a customer in a
sales transaction related to shipping and handling as revenue.
Additionally, the Company classifies costs incurred for shipping
and handling to the customer as Distribution expense
in its consolidated statements of operations.
Impairment
The Company evaluates the recoverability of long-lived assets,
other than goodwill, and the related estimated remaining lives
whenever events or changes in circumstances indicate that the
carrying value may not be recoverable. Events or changes in
circumstances which could trigger an impairment review include
significant underperformance relative to the expected historical
or projected future operating results, significant changes in
28
the manner of the use of the acquired assets or the strategy for
the overall business or significant negative industry or
economic trends. The Company records an impairment or change in
useful life whenever events or changes in circumstances indicate
that the carrying amount may not be recoverable or the useful
life has changed in accordance with Statement of Financial
Accounting Standards No. 144 (SFAS No. 144),
Accounting for the Impairment or Disposal of Long-Lived
Assets.
Stock-Based Compensation
Statement of Financial Accounting Standards No. 123 (SFAS
No. 123), Accounting for Stock-Based
Compensation, encourages, but does not require companies
to record compensation cost for stock-based employee
compensation plans at fair value. The Company has chosen to
continue to account for stock-based compensation using the
intrinsic value method prescribed in Accounting Principles Board
Opinion No. 25, Accounting for Stock Issued to
Employees, and related Interpretations. Accordingly,
compensation cost for stock options is measured as the excess,
if any, of the quoted market price of the Companys stock
at the date of the grant over the amount an employee must pay to
acquire the stock. The Companys stock-based employee
compensation plans are described more fully in Note 9.
If the Company had elected to recognize compensation cost based
on the fair value of the options granted at the grant date under
SFAS No. 123, net income (loss) and net income (loss) per
share would have changed by the amounts shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(in thousands, except per share data) | |
Net income (loss), as reported
|
|
$ |
60,078 |
|
|
$ |
(3,260 |
) |
|
$ |
(5,759 |
) |
Pro forma expense, net of tax
|
|
|
(2,068 |
) |
|
|
(239 |
) |
|
|
(134 |
) |
|
|
|
|
|
|
|
|
|
|
Pro forma net income (loss)
|
|
$ |
58,010 |
|
|
$ |
(3,499 |
) |
|
$ |
(5,893 |
) |
|
|
|
|
|
|
|
|
|
|
Basic net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
$ |
6.12 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
$ |
5.91 |
|
|
$ |
(0.36 |
) |
|
$ |
(0.61 |
) |
|
|
|
|
|
|
|
|
|
|
Diluted net income (loss) per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As reported
|
|
$ |
5.88 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
|
Pro forma
|
|
$ |
5.68 |
|
|
$ |
(0.36 |
) |
|
$ |
(0.61 |
) |
|
|
|
|
|
|
|
|
|
|
Shares Outstanding and Earnings Per Share
Earnings per share for all periods presented have been
calculated and presented in accordance with Statement of
Financial Accounting Standards No. 128, Earnings Per
Share. Basic earnings per share excludes any dilutive
effects of stock options and is calculated by dividing income
available to common shareholders by the weighted average number
of shares outstanding for the period. Diluted earnings per share
is calculated
29
including the dilutive effects of stock options. Earnings per
share have been calculated based on the weighted average number
of shares outstanding as set forth below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(in thousands, except per share data) | |
Weighted average shares outstanding
|
|
|
9,816 |
|
|
|
9,646 |
|
|
|
9,637 |
|
Assumed exercise of stock options
|
|
|
406 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average diluted shares
|
|
|
10,222 |
|
|
|
9,646 |
|
|
|
9,637 |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
60,078 |
|
|
$ |
(3,260 |
) |
|
$ |
(5,759 |
) |
Basic earnings (loss) per share
|
|
$ |
6.12 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
Diluted earnings (loss) per share
|
|
$ |
5.88 |
|
|
$ |
(0.34 |
) |
|
$ |
(0.60 |
) |
|
|
|
|
|
|
|
|
|
|
As of December 31, 2004 no stock options were
anti-dilutive. Due to the net loss, all stock options were
anti-dilutive as of December 31, 2003 and December 31,
2002.
Impact of Recently Issued Accounting Pronouncements
In November 2004, the Financial Accounting Standards Board
(FASB) issued Statement of Financial Accounting Standards
No. 151 (SFAS No. 151), Inventory
Costs an amendment of ARB No. 43,
Chapter 4 which clarifies that abnormal amounts of
idle facility expenses, freight, handling costs and wasted
materials (spoilage) should be recognized as current period
charges. In addition, SFAS No. 151 requires that allocation
of fixed production overheads to the costs of conversion be
based on the normal capacity of the production facilities. The
provisions of SFAS No. 151 are effective for inventory
costs incurred during fiscal years beginning after June 15,
2005. The adoption of SFAS No. 151 is not expected to have
a material impact on our financial statements.
In December 2004, the FASB issued Statement of Financial
Accounting Standards No. 123-R (SFAS No. 123-R). SFAS
123-R establishes standards for accounting for transactions in
which an entity exchanges its equity instruments for goods or
services. It also addresses transactions in which an entity
incurs liabilities in exchange for goods or services that are
based on the fair value of the entitys equity instruments
or that may be settled by the issuance of those securities. SFAS
123-R also requires an entity to recognize the cost of employee
services received in share-based payment transactions, thereby
reflecting the economic consequences of those transactions in
the financial statements. SFAS 123-R applies to all awards
granted on or after July 1, 2005, and to awards modified,
vested, repurchased, or canceled after that date. Due to the
relatively few number of stock options vesting after the
effective date, SFAS 123-R is not expected to have a material
impact on our financial statements.
2. Discontinued
Operations:
In 2002, the Company closed its unprofitable tube processing
operation (Tubing) in Cleveland, Ohio. In accordance with SFAS
No. 144, Tubing has been accounted for as a discontinued
operation. As a result, Tubings after-tax operating loss
of $1,042 in 2002 is shown separate from the Companys
results from continuing operations. In addition, a $1,599
after-tax charge for the costs of the Tubing closure is included
in the 2002 consolidated statement of operations. This non-cash
charge primarily relates to the write down of Tubings
property and equipment to estimated fair value less costs to
sell in accordance with SFAS No. 144. The fair value of the
Tubing property and equipment was determined by independent
appraisal. In December 2002, the Company sold the Tubing
equipment for $1,275 (its approximate appraised and net book
value) and used the proceeds from the sale to reduce debt. The
carrying value of the Tubing real estate was recorded as
Assets Held for Sale on the accompanying balance
sheets and the $637 carrying value was reduced to $150 as of
June 30, 2004 to reflect the contractual sales price of the
property. The sale was completed in the third quarter of 2004.
The $487 reduction in carrying value was recorded as an
Asset Impairment Charge on the accompanying
consolidated statement of operations.
30
Included in Tubings 2002 operating loss is a before tax
$700 charge ($431 after-tax) for liabilities primarily related
to post-closure employee and tenancy costs. Tubing had
approximately 30 salaried and hourly employees. The charge was
recorded in accordance with EITF 94-3, Liability
Recognition for Certain Employee Termination Benefits and Other
Costs to Exit an Activity. The reserve was fully utilized
and all employees were severed prior to December 31, 2003.
Substantially all of Tubings working capital was
liquidated prior to December 31, 2002.
Operating results of discontinued operations were as follows:
|
|
|
|
|
|
|
Year Ended 2002 |
|
|
|
|
|
(in thousands, except |
|
|
per share data) |
Net sales
|
|
$ |
3,766 |
|
Loss before income taxes
|
|
|
(1,695 |
) |
Loss from operations of discontinued tube operation, net of
income tax benefit of $653
|
|
|
(1,042 |
) |
Loss on disposition of discontinued tube operation, net of
income tax benefit of $1,001
|
|
|
(1,599 |
) |
|
|
|
|
|
Loss from discontinued operations
|
|
$ |
(2,641 |
) |
|
|
|
|
|
Basic and diluted net loss per share from discontinued operations
|
|
$ |
(0.28 |
) |
|
|
|
|
|
3. Investments in Joint
Ventures:
The Company and the United States Steel Corporation
(USS) each own 50% of Olympic Laser Processing (OLP), a
company that processes laser welded sheet steel blanks for the
automotive industry. OLPs Michigan facility is equipped
with three automated and two manual-feed laser-welding lines.
The Company and USS have each contributed $5,300 in cash to
capitalize OLP, and each guarantees, on a several basis, 50% of
OLPs outstanding debt. OLPs credit facility is also
supported by a $3,000 letter of credit by USS. OLP bank debt
outstanding at December 31, 2004 totaled $16,589.
The Company has a 49% ownership interest in G.S.P., LLC (GSP), a
joint venture to support the flat-rolled steel requirements of
the automotive industry as a Minority Business Enterprise. The
Company has contributed $603 in cash to capitalize GSP. On
April 1, 2002, Thomas A. Goss and Gregory F. Goss,
executive officers of the Goss Group, Inc., an insurance
enterprise, assumed 51% majority ownership interest from the
ventures previous majority owners. GSP is a certified
member of the Michigan Minority Business Development Council.
The Company guarantees 49% of the outstanding debt under
GSPs demand note bank loan agreement. GSP bank debt
outstanding at December 31, 2004 totaled $4,062.
The following table sets forth selected data for the
Companys OLP and GSP joint ventures:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
Income Statement Data: |
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Net sales
|
|
$ |
46,947 |
|
|
$ |
36,268 |
|
|
$ |
31,067 |
|
Gross profit
|
|
|
15,446 |
|
|
|
11,553 |
|
|
|
11,392 |
|
Operating income (loss)
|
|
|
2,281 |
|
|
|
(1,294 |
) |
|
|
2,022 |
|
Net income (loss)
|
|
$ |
1,514 |
|
|
$ |
(2,031 |
) |
|
$ |
1,208 |
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, | |
|
|
| |
Balance Sheet Data: |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Current assets
|
|
$ |
15,129 |
|
|
$ |
6,918 |
|
Net property and equipment
|
|
|
18,678 |
|
|
|
20,151 |
|
Current liabilities
|
|
|
19,064 |
|
|
|
9,380 |
|
Long-term liabilities
|
|
$ |
10,453 |
|
|
$ |
15,370 |
|
31
The Companys investments in joint ventures, accounted for
under the equity method, totaled $2,311 and $1,625 at
December 31, 2004 and 2003, respectively.
4. Property and
Equipment:
Property and equipment consists of the following:
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Land and land improvements
|
|
$ |
9,994 |
|
|
$ |
9,833 |
|
Buildings and improvements
|
|
|
54,664 |
|
|
|
54,603 |
|
Machinery and equipment
|
|
|
77,313 |
|
|
|
75,983 |
|
Furniture and fixtures
|
|
|
4,540 |
|
|
|
4,640 |
|
Computer equipment
|
|
|
6,497 |
|
|
|
6,789 |
|
Vehicles
|
|
|
62 |
|
|
|
63 |
|
Construction in progress
|
|
|
165 |
|
|
|
174 |
|
|
|
|
|
|
|
|
|
|
$ |
153,235 |
|
|
$ |
152,085 |
|
Less accumulated depreciation
|
|
|
(69,664 |
) |
|
|
(62,303 |
) |
|
|
|
|
|
|
|
|
Net property and equipment
|
|
$ |
83,571 |
|
|
$ |
89,782 |
|
|
|
|
|
|
|
|
Construction in progress at December 31, 2004 and
December 31, 2003 primarily consisted of equipment upgrades.
5. Inventories:
Steel inventories consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
As of December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Unprocessed
|
|
$ |
141,578 |
|
|
$ |
65,709 |
|
Processed and finished
|
|
|
44,546 |
|
|
|
27,066 |
|
|
|
|
|
|
|
|
|
Totals
|
|
$ |
186,124 |
|
|
$ |
92,775 |
|
|
|
|
|
|
|
|
6. Debt:
Credit Facility
On December 30, 2002, the Company refinanced its $125,000
secured financing agreement (the Refinanced Credit Facility)
with a new 3-year, $132,000 secured bank-financing agreement
(the New Credit Facility). Funding under the New Credit Facility
occurred on January 2, 2003, and proceeds were used to pay
off outstanding borrowings under the Refinanced Credit Facility,
certain industrial revenue bonds and term debt.
In connection with the refinancing, the prior agent bank waived
$861 of deferred term loan interest, which the Company
previously expensed. Fourth quarter 2002 earnings results
reflect the waived amount as a reduction to interest expense,
offset by $2,082 of accelerated non-cash deferred financing fee
amortization related to the early termination of the Refinanced
Credit Facility. Deferred financing fees were being amortized to
expense over the term of the Refinanced Credit Facility, and
amortization of these costs amounted to $1,388 in 2002.
The New Credit Facility is collateralized by the Companys
accounts receivable, inventories, and substantially all property
and equipment. The New Credit Facility, which originally expired
on December 15, 2005, was extended to December 15,
2006 effective with an May 2004 amendment, with one additional
annual extensions at the banks option. Revolver borrowings
are limited to the lesser of a borrowing base, comprised of
eligible receivables and inventories or, effective with an
August 2004 amendment, $110,000 in the aggregate. The Company
has the option to borrow based on the agent banks base
rate or Eurodollar Rates (EURO) plus a
32
Premium. Components and interest rate options for the New Credit
Facility were as follows at December 31, 2004:
|
|
|
|
|
Component |
|
Amortization |
|
Premium Over Base |
|
|
|
|
|
$110,000 Revolver
|
|
Not applicable |
|
(0.75%) on Prime Borrowings |
|
|
|
|
1.25% on EURO Borrowings |
$12,000 Equipment Term Loan
|
|
$200 per month, commencing February 2003 |
|
(0.25%) on Prime Borrowings
1.75% on EURO Borrowings |
$30,000 Real Estate Term Loan
|
|
$167 per month, commencing February 2003 |
|
(0.25%) on Prime Borrowings
1.75% on EURO Borrowings |
A commitment fee is paid monthly on any unused portion of the
New Credit Facility. Each quarter, the commitment fee and
Premiums may increase or decrease based on the Companys
debt service coverage performance. Interest on all borrowing
options is paid monthly. The revolver interest rate approximated
3.8% on December 31, 2004.
The New Credit Facility requires the Company to comply with
various covenants, the most significant of which include:
(i) minimum excess availability of $10,000, tested monthly,
(ii) a minimum fixed charge coverage ratio of 1.25, and
maximum leverage ratio of 1.75, which are tested quarterly,
(iii) restrictions on additional indebtedness, and
(iv) limitations on capital expenditures. The Company
obtained a waiver for non-compliance with its fixed charge
coverage ratio at December 31, 2003. The failure to comply
was primarily the result of a bad debt charge related to a
receivable from a customer that unexpectedly filed for
bankruptcy protection in December 2003, which was deemed
uncollectible. The waiver allowed the Company to exclude the bad
debt charge from all future fixed charge coverage tests. At
December 31, 2004 availability under the New Credit
Facility totaled $42,972.
The Company incurred $2,225 of New Credit Facility closing fees
and expenses, which have been capitalized and included in
Deferred Financing Fees, Net on the accompanying
consolidated balance sheets. These costs are amortized to
interest and other expense on debt over the 3-year term of the
agreement.
The credit facility revolver balance on the accompanying
consolidated balance sheets includes $9,121 and $1,716 of checks
issued that have not cleared the bank as of December 31,
2004 and 2003, respectively.
Term Loans
The long-term portion of term loans at December 31, 2004
and 2003, consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Opening Rate | |
|
Rate at | |
|
|
|
|
Description |
|
at 1/2/04 | |
|
12/31/04 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
Equipment Term Loan
|
|
|
3.9% |
|
|
|
4.1% |
|
|
$ |
5,000 |
|
|
$ |
7,400 |
|
Real Estate Term Loan
|
|
|
3.9% |
|
|
|
4.1% |
|
|
|
24,167 |
|
|
|
26,167 |
|
Other
|
|
|
4.0% |
|
|
|
4.0% |
|
|
|
45 |
|
|
|
62 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
29,212 |
|
|
$ |
33,629 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Industrial Revenue Bonds
The long-term portion of industrial revenue bonds at
December 31, 2004 and 2003, consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest | |
|
|
|
|
Description of Bonds |
|
Rate at 12/31/04 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
$6,000 fixed rate bonds due 1999 through 2014
|
|
|
5.1% |
|
|
$ |
3,280 |
|
|
$ |
3,754 |
|
Scheduled Debt Maturities, Interest, Debt Carrying
Values
Scheduled maturities of all long-term debt for the years
succeeding December 31, 2004 are $4,892 in 2005, $88,318 in
2006, $539 in 2007, $567 in 2008, and $1,706 thereafter. The
overall effective interest rate for all debt
33
amounted to 5.6% in 2004, 4.6% in 2003 and 5.7% in 2002.
Interest paid totaled $3,150, $3,155 and $6,067 for the years
ended December 31, 2004, 2003, and 2002, respectively.
Average total debt outstanding was $86,535, $95,943 and $91,480
in 2004, 2003, and 2002, respectively.
Management believes the carrying values of its long-term debt
approximate their fair values, as each of the Companys
variable rate debt arrangements bear interest at rates that
fluctuate based on a banks base rate, EURO, LIBOR, or the
short-term tax exempt revenue bond index.
The Company has not entered into interest rate transactions for
speculative purposes or otherwise. The Company does not hedge
its exposure to floating interest rate risk. However, the
Company has the option to enter into 30 to 180 day fixed
base rate EURO loans under the New Credit Facility.
7. Income Taxes:
The components of the Companys provision
(benefit) for income taxes from continuing operations were
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Current:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
$ |
25,355 |
|
|
$ |
|
|
|
$ |
|
|
|
State and local
|
|
|
3,766 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,121 |
|
|
|
|
|
|
|
|
|
Deferred
|
|
|
9,694 |
|
|
|
(1,741 |
) |
|
|
(626 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
38,815 |
|
|
$ |
(1,741 |
) |
|
$ |
(626 |
) |
|
|
|
|
|
|
|
|
|
|
The components of the Companys deferred income taxes at
December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Deferred tax assets:
|
|
|
|
|
|
|
|
|
|
Inventory
|
|
$ |
635 |
|
|
$ |
419 |
|
|
Tax credit and net operating loss carryforward
|
|
|
278 |
|
|
|
11,059 |
|
|
Intangibles
|
|
|
480 |
|
|
|
911 |
|
|
Allowance for doubtful accounts
|
|
|
830 |
|
|
|
315 |
|
|
Accrued expenses
|
|
|
1,214 |
|
|
|
258 |
|
|
|
|
|
|
|
|
Total deferred tax assets
|
|
|
3,437 |
|
|
|
12,962 |
|
|
|
|
|
|
|
|
Deferred tax liabilities:
|
|
|
|
|
|
|
|
|
|
Property and equipment
|
|
|
(10,210 |
) |
|
|
(10,260 |
) |
|
Partnership basis differences
|
|
|
(1,351 |
) |
|
|
(1,132 |
) |
|
|
|
|
|
|
|
Total deferred tax liabilities
|
|
|
(11,561 |
) |
|
|
(11,392 |
) |
|
|
|
|
|
|
|
Deferred tax assets (liabilities), net
|
|
$ |
(8,124 |
) |
|
$ |
1,570 |
|
|
|
|
|
|
|
|
The following table reconciles the U.S. federal statutory rate
(35.0% for 2004 and 2002, 34% for 2003) to the Companys
effective tax rate:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
U.S. federal statutory rate
|
|
|
35.0 |
% |
|
|
34.0 |
% |
|
|
35.0 |
% |
State and local taxes, net of federal benefit
|
|
|
3.1 |
|
|
|
4.7 |
|
|
|
2.6 |
|
All other, net
|
|
|
1.1 |
|
|
|
(3.9 |
) |
|
|
0.9 |
|
|
|
|
|
|
|
|
|
|
|
Effective income tax rate
|
|
|
39.2 |
% |
|
|
34.8 |
% |
|
|
38.5 |
% |
|
|
|
|
|
|
|
|
|
|
34
Taxes paid in 2004 totaled $25,707. Net refunds of income taxes
totaled $1,222 and $3,559 in 2003 and 2002, respectively. The
Company generated sufficient income in 2004 to utilize
substantially all of its net operating loss and tax credit
carryforwards.
The American Jobs Creation Act (The Act) was signed
into law in October 2004. The Act had no 2004 accounting
consequences. The Act contains provisions which provide tax
credits for certain manufacturing activities. The Company is
awaiting further guidance from the U.S. Treasury Department to
determine if the Company will be able to benefit from such
credits in 2005.
8. Retirement Plans:
The Companys retirement plans consist of a profit-sharing
plan and a 401(k) plan covering all non-union employees and two
separate 401(k) plans covering all union employees.
Company contributions to the non-union profit-sharing plan are
discretionary amounts as determined annually by the Board of
Directors. No profit sharing contributions were made in 2004,
2003, and 2002. The Company does plan to make a profit sharing
contribution in 2005 related to the 2004 fiscal year and the
2004 expense is included in the retirement plan expense shown
below. The 401(k) retirement plans allow eligible employees to
contribute up to the statutory maximum. The Company contribution
is determined annually by the Board of Directors and is based on
a percentage of eligible employees earnings and
contributions. For the non-union 401(k) retirement plan in 2004,
the Company matched one-half of each eligible employees
contribution, limited to the first 6% of earnings. The Company
did not contribute to the non-union 401(k) retirement plan in
2003. In 2002, the Company matched one half of each eligible
employees contribution, limited to the first 10% of
earnings.
Company contributions for each of the last three years for the
union plans were 3% of eligible W-2 wages plus one half of the
first 4% of each employees contribution.
Retirement plan expense amounted to $2,462, $314 and $1,132 for
the years ended December 31, 2004, 2003, and 2002,
respectively.
9. Stock Options:
In January 1994, the Stock Option Plan (Option Plan) was adopted
by the Board of Directors and approved by the shareholders of
the Company. Pursuant to the provisions of the Option Plan, key
employees of the Company, non-employee directors and consultants
may be offered the opportunity to acquire shares of Common Stock
by the grant of stock options, including both incentive stock
options (ISOs) and nonqualified stock options. ISOs are not
available to non-employee directors or consultants. A total of
1,300,000 shares of Common Stock are reserved under the Option
Plan. The purchase price of a share of Common Stock pursuant to
an ISO will not be less than the fair market value of a share of
Common Stock at the grant date. Options vest over periods
ranging from six months to five years and all expire
10 years after the grant date. The Option Plan terminates
on January 5, 2009. Termination of the Option Plan will not
affect outstanding options.
35
Transactions under the Option Plan are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted | |
|
|
|
|
Average | |
|
|
Shares | |
|
Exercise Price | |
|
|
| |
|
| |
Outstanding at December 31, 2001
|
|
|
885,833 |
|
|
$ |
5.09 |
|
|
Granted (at exercise price of $5.28)
|
|
|
147,000 |
|
|
|
5.28 |
|
|
Exercised
|
|
|
(10,500 |
) |
|
|
2.91 |
|
|
Forfeited
|
|
|
(39,500 |
) |
|
|
6.21 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2002
|
|
|
982,833 |
|
|
|
5.10 |
|
|
Granted (at exercise price of $3.50)
|
|
|
136,000 |
|
|
|
3.50 |
|
|
Exercised
|
|
|
(2,500 |
) |
|
|
2.63 |
|
|
Forfeited
|
|
|
(20,500 |
) |
|
|
5.97 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2003
|
|
|
1,095,833 |
|
|
|
4.89 |
|
|
Granted (at exercise prices of $7.97, $12.32 and $13.94)
|
|
|
244,000 |
|
|
|
12.49 |
|
|
Exercised
|
|
|
(388,329 |
) |
|
|
4.70 |
|
|
Forfeited
|
|
|
(64,000 |
) |
|
|
15.14 |
|
|
|
|
|
|
|
|
Outstanding at December 31, 2004
|
|
|
887,504 |
|
|
$ |
6.33 |
|
|
|
|
|
|
|
|
The following table summarizes information about fixed-price
stock options outstanding at December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options Outstanding | |
|
Options Exercisable | |
|
|
| |
|
| |
|
|
|
|
Weighted Average | |
|
|
|
|
Exercise | |
|
Number of | |
|
Remaining | |
|
Weighted Average | |
|
Number of | |
|
Weighted Average | |
Price | |
|
Shares | |
|
Contractual Life | |
|
Exercise Price | |
|
Shares | |
|
Exercise Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
$ |
15.50 |
|
|
|
10,000 |
|
|
|
1.3 years |
|
|
$ |
15.50 |
|
|
|
10,000 |
|
|
$ |
15.50 |
|
|
14.63 |
|
|
|
8,000 |
|
|
|
2.3 years |
|
|
|
14.63 |
|
|
|
8,000 |
|
|
|
14.63 |
|
|
8.75 |
|
|
|
77,333 |
|
|
|
4.3 years |
|
|
|
8.75 |
|
|
|
77,333 |
|
|
|
8.75 |
|
|
4.84 |
|
|
|
60,000 |
|
|
|
5.3 years |
|
|
|
4.84 |
|
|
|
60,000 |
|
|
|
4.84 |
|
|
1.97 |
|
|
|
220,000 |
|
|
|
6.0 years |
|
|
|
1.97 |
|
|
|
100,000 |
|
|
|
1.97 |
|
|
2.38 |
|
|
|
20,000 |
|
|
|
6.1 years |
|
|
|
2.38 |
|
|
|
|
|
|
|
2.38 |
|
|
2.63 |
|
|
|
63,166 |
|
|
|
6.3 years |
|
|
|
2.63 |
|
|
|
59,166 |
|
|
|
2.63 |
|
|
5.28 |
|
|
|
84,169 |
|
|
|
7.3 years |
|
|
|
5.28 |
|
|
|
39,669 |
|
|
|
5.28 |
|
|
3.50 |
|
|
|
113,501 |
|
|
|
8.4 years |
|
|
|
3.50 |
|
|
|
24,168 |
|
|
|
3.50 |
|
|
7.97 |
|
|
|
10,000 |
|
|
|
9.1 years |
|
|
|
7.97 |
|
|
|
|
|
|
|
7.97 |
|
|
12.32 |
|
|
|
171,001 |
|
|
|
9.3 years |
|
|
|
12.32 |
|
|
|
161,001 |
|
|
|
12.32 |
|
|
13.94 |
|
|
|
50,334 |
|
|
|
9.4 years |
|
|
|
13.94 |
|
|
|
50,334 |
|
|
|
13.94 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals |
|
|
|
887,504 |
|
|
|
|
|
|
|
|
|
|
|
589,671 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The weighted average fair value of options granted during 2004,
2003 and 2002 was $9.04, $2.44 and $3.83, respectively.
36
The fair value of each option grant was estimated on the date of
grant using the Black-Scholes option pricing model with the
following weighted average assumptions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Risk free interest rate
|
|
|
4.48 |
% |
|
|
3.77 |
% |
|
|
5.13 |
% |
Expected life in years
|
|
|
10 |
|
|
|
10 |
|
|
|
10 |
|
Expected volatility
|
|
|
.59 |
|
|
|
.57 |
|
|
|
.57 |
|
Expected dividend yield
|
|
|
0 |
% |
|
|
0 |
% |
|
|
0 |
% |
10. Commitments and
Contingencies:
The Company leases certain warehouses, sales offices and
machinery and equipment under long-term lease agreements. All
leases are classified as operating and expire at various dates
through 2010. In some cases the leases include options to
extend. Rent expense was $1,793, $1,527 and $1,512 for the years
ended December 31, 2004, 2003, and 2002, respectively.
Future minimum lease payments as of December 31, 2004 are
as follows:
|
|
|
|
|
2005
|
|
$ |
1,756 |
|
2006
|
|
|
1,211 |
|
2007
|
|
|
1,091 |
|
2008
|
|
|
974 |
|
2009
|
|
|
964 |
|
Thereafter
|
|
|
366 |
|
|
|
|
|
|
|
$ |
6,362 |
|
|
|
|
|
The Company is party to various legal actions that it believes
are ordinary in nature and incidental to the operation of its
business. In the opinion of management, the outcome of the
proceedings to which the Company is currently a party will not
have a material adverse effect upon its operations or financial
position.
In the normal course of business, the Company periodically
enters into agreements that incorporate indemnification
provisions. While the maximum amount to which the Company may be
exposed under such agreements can not be estimated, it is the
opinion of management that these indemnifications are not
expected to have a material adverse effect on the Companys
results of operations or financial position.
As of December 31, 2004, Olympic guaranteed 50% of
OLPs $16,589 and 49% of GSPs $4,062 outstanding debt
on a several basis. These guarantees were a requirement of the
joint venture companies financing agreements.
Approximately 215 of the Companys hourly plant personnel
at its Minneapolis and Detroit facilities are represented by
four separate collective bargaining units.
The collective bargaining agreement covering hourly employees at
the Companys Detroit expires on June 30, 2009. A
collective bargaining agreement for employees at the
Companys Minneapolis coil facility expires on
September 30, 2005.
11. Related Party
Transactions:
A related entity handles a portion of the freight activity for
the Companys Cleveland operation. Payments to this entity
totaled $1,006, $1,279 and $1,458 for the years ended
December 31, 2004, 2003, and 2002, respectively. There is
no common ownership or management of this entity with the
Company. Another related entity owns one of the Cleveland
warehouses and leases it to the Company at an annual rental of
$195. The lease was renewed in June 2000 for a 10-year term with
one remaining renewal option for an additional 10 years.
The Company purchased several insurance policies through an
insurance broker that employs one of the Companys
directors. Commissions paid to the insurance broker totaled $10
in 2004.
37
One of our Directors serves on the Board of Advisors for a firm
that provides psychological testing profiles for new hires to
the Company. Fees paid to the firm totaled $9 in 2004.
David A. Wolfort, President and Chief Operating Officer,
purchased 300,000 shares of the Companys Common Stock from
treasury on February 22, 2001. The shares were purchased
pursuant to a 5-year, full recourse promissory note with
principal and all accrued interest due and payable to the
Company on or before January 1, 2006. The principal balance
of $675 accrued interest at 5.07% per annum, and was
collateralized by a pledge of the underlying shares until the
note was paid in full. The note and all accrued interest were
repaid in the third quarter of 2004.
Michael D. Siegal, Chairman of the Board of Directors and Chief
Executive Officer, and David A. Wolfort, President and Chief
Operating Officer, were minority investors in a company that
provided online services to Olympics employees with
respect to their retirement plan accounts. Mr. Siegal also
served as an advisor for that company. Since December 2004, this
company no longer provides services to Olympics employees.
12. Shareholder Rights
Plan:
On January 31, 2000, the Companys Board of Directors
(the Directors) approved the adoption of a share purchase rights
plan. The terms and description of the plan are set forth in a
rights agreement, dated January 31, 2000, between the
Company and National City Bank, as rights agent (the Rights
Agreement). The Directors declared a dividend distribution of
one right for each share of Common Stock of the Company
outstanding as of the March 6, 2000 record date (the Record
Date). The Rights Agreement also provides, subject to specified
exceptions and limitations, that Common Stock issued or
delivered from the Companys treasury after the Record Date
will be accompanied by a right. Each right entitles the holder
to purchase one-one-hundredth of a share of Series A Junior
Participating Preferred stock, without par value at a price of
$20 per one one-hundredth of a preferred share (a Right). The
Rights expire on March 6, 2010, unless earlier redeemed,
exchanged or amended. Rights become exercisable to purchase
Preferred Shares following the commencement of certain tender
offer or exchange offer solicitations resulting in beneficial
ownership of 15% or more of the Companys outstanding
common shares as defined in the Rights Agreement.
38
SUPPLEMENTAL FINANCIAL INFORMATION
Unaudited Quarterly Results of Operations
(in thousands, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 |
|
1st | |
|
2nd | |
|
3rd | |
|
4th | |
|
Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Net sales
|
|
$ |
187,033 |
|
|
$ |
222,773 |
|
|
$ |
244,142 |
|
|
$ |
240,209 |
|
|
$ |
894,157 |
|
Gross profit
|
|
|
53,487 |
|
|
|
70,526 |
|
|
|
65,566 |
|
|
|
52,791 |
|
|
|
242,370 |
|
Operating income
|
|
|
18,835 |
|
|
|
31,747 |
|
|
|
31,581 |
|
|
|
20,644 |
|
|
|
102,807 |
|
Income from continuing operations before income taxes
|
|
|
17,495 |
|
|
|
30,814 |
|
|
|
30,570 |
|
|
|
20,014 |
|
|
|
98,893 |
|
Net income
|
|
$ |
10,847 |
|
|
$ |
18,500 |
|
|
$ |
18,572 |
|
|
$ |
12,159 |
|
|
$ |
60,078 |
|
|
Basic net income per share
|
|
$ |
1.12 |
|
|
$ |
1.89 |
|
|
$ |
1.88 |
|
|
$ |
1.22 |
|
|
$ |
6.12 |
|
|
Weighted average shares outstanding basic
|
|
|
9,675 |
|
|
|
9,794 |
|
|
|
9,904 |
|
|
|
9,997 |
|
|
|
9,816 |
|
|
Diluted net income per share
|
|
$ |
1.09 |
|
|
$ |
1.82 |
|
|
$ |
1.80 |
|
|
$ |
1.17 |
|
|
$ |
5.88 |
|
|
Weighted average shares outstanding diluted
|
|
|
9,959 |
|
|
|
10,182 |
|
|
|
10,341 |
|
|
|
10,394 |
|
|
|
10,222 |
|
Market price of common stock: (a)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
$ |
14.00 |
|
|
$ |
20.42 |
|
|
$ |
24.69 |
|
|
$ |
29.90 |
|
|
$ |
29.90 |
|
|
Low
|
|
|
7.24 |
|
|
|
10.89 |
|
|
|
16.95 |
|
|
|
16.93 |
|
|
|
7.24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003 |
|
1st | |
|
2nd | |
|
3rd | |
|
4th | |
|
Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
Net sales
|
|
$ |
114,880 |
|
|
$ |
113,401 |
|
|
$ |
115,850 |
|
|
$ |
128,417 |
|
|
$ |
472,548 |
|
Gross profit
|
|
|
23,893 |
|
|
|
23,971 |
|
|
|
25,005 |
|
|
|
26,987 |
|
|
|
99,856 |
|
Operating income (loss)
|
|
|
379 |
|
|
|
146 |
|
|
|
1,491 |
|
|
|
(1,850 |
) |
|
|
166 |
|
Loss from continuing operations before income taxes and
cumulative effect of a change in accounting principle
|
|
|
(798 |
) |
|
|
(816 |
) |
|
|
(146 |
) |
|
|
(3,241 |
) |
|
|
(5,001 |
) |
Net loss
|
|
$ |
(479 |
) |
|
$ |
(554 |
) |
|
$ |
(115 |
) |
|
$ |
(2,112 |
) |
|
$ |
(3,260 |
) |
|
Basic and diluted net loss per share
|
|
$ |
(0.05 |
) |
|
$ |
(0.06 |
) |
|
$ |
(0.01 |
) |
|
$ |
(0.22 |
) |
|
$ |
(0.34 |
) |
|
Weighted average shares outstanding basic and diluted
|
|
|
9,644 |
|
|
|
9,645 |
|
|
|
9,646 |
|
|
|
9,648 |
|
|
|
9,646 |
|
Market price of common stock: (a)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
$ |
4.10 |
|
|
$ |
4.25 |
|
|
$ |
4.91 |
|
|
$ |
8.50 |
|
|
$ |
8.50 |
|
|
Low
|
|
|
2.79 |
|
|
|
3.35 |
|
|
|
3.71 |
|
|
|
4.25 |
|
|
|
2.79 |
|
|
|
(a) |
Represents high and low closing quotations as reported by the
Nasdaq National Market. |
39
|
|
ITEM 9. |
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING
AND FINANCIAL DISCLOSURE |
None.
|
|
ITEM 9A. |
CONTROLS AND PROCEDURES |
Evaluations required by Rule 13a-15 of the Securities
Exchange Act of 1934 of the effectiveness of the Companys
disclosure controls and procedures (as defined in
Rule 13a-15(e) under the Securities Exchange Act of 1934)
as of the end of the period covered by this Report have been
carried out under the supervision and with the participation of
the Companys management, including its Chief Executive
Officer and Chief Financial Officer. Based upon such
evaluations, the Chief Executive Officer and Chief Financial
Officer concluded that the Companys disclosure controls
and procedures were effective. There have been no changes in the
Companys internal controls over financial reporting during
the period covered by this report that were identified in
connection with the evaluation referred to above that have
materially affected, or are reasonably likely to materially
affect, the Companys internal control over financial
reporting.
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL
REPORTING
Our management is responsible for establishing and maintaining
adequate internal control over financial reporting. Our internal
control over financial reporting is a process designed to
provide reasonable assurance regarding the reliability of our
financial reporting and the preparation of financial statements
for external purposes in accordance with generally accepted
accounting principles. Because of its inherent limitations,
internal control over financial reporting may not prevent or
detect misstatements.
Our management assessed the effectiveness of our internal
control over financial reporting as of December 31, 2004.
In making this assessment, our management used the criteria
established in Internal Control Integrated
Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission (COSO). Based on our
assessment we concluded that, as of December 31, 2004, our
internal control over financial reporting was effective based on
those criteria.
Our managements assessment of the effectiveness of our
internal control over financial reporting as of
December 31, 2004 has been audited by
PricewaterhouseCoopers LLP, an independent registered public
accounting firm, as stated in their report which appears on
pages 21-22 herein.
ITEM 9B. OTHER INFORMATION
None.
PART III
|
|
ITEM 10. |
DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT |
Information required by Item 10 as to the Directors of the
Registrant will be incorporated herein by reference to the
information set forth under the captions Election of
Directors and Section 16(a) Beneficial
Ownership Reporting Compliance in the Registrants
definitive proxy statement for our April 28, 2005 Annual
Meeting of Shareholders.
Information required by Item 10 as to the Audit Committee
Financial Expert will be incorporated herein by reference to the
information set forth under the caption Board of Directors
Meetings and Committees in the Registrants
definitive proxy statement for our April 28, 2005 Annual
Meeting of Shareholders.
40
ITEM 11. EXECUTIVE
COMPENSATION
Information required by Item 11 will be incorporated herein
by reference to the information set forth under the caption
Executive Officers Compensation in the
Registrants definitive proxy statement for our
April 28, 2005 Annual Meeting of Shareholders.
|
|
ITEM 12. |
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND
MANAGEMENT |
Information required by Item 12 will be incorporated herein
by reference to the information set forth under the captions
Security Ownership of Certain Beneficial Owners,
Security Ownership of Management, and Employee
Benefit Plans in the Registrants definitive proxy
statement for our April 28, 2005 Annual Meeting of
Shareholders.
|
|
ITEM 13. |
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS |
Information required by Item 13 will be incorporated herein
by reference to the information set forth under the caption
Related Party Transactions in the Registrants
definitive proxy statement for our April 28, 2005 Annual
Meeting of Shareholders.
ITEM 14. PRINCIPAL ACCOUNTANT
FEES AND SERVICES
Information required by Item 14 will be incorporated herein
by reference to the information set forth under the caption
Independent Auditors in the Registrants
definitive proxy statement for our April 28, 2005 Annual
Meeting of Shareholders.
PART IV
ITEM 15. EXHIBITS, FINANCIAL
STATEMENTS, SCHEDULES AND REPORTS ON FORM 8-K
|
|
|
(a)(1) The following financial statements are included
in Part II, Item 8: |
|
|
Report of Independent Registered Public Accounting Firm |
|
|
Consolidated Statements of Operations for the Years Ended
December 31, 2004, 2003, and 2002 |
|
|
Consolidated Balance Sheets as of December 31, 2004 and 2003 |
|
|
Consolidated Statements of Cash Flows for the Years Ended
December 31, 2004, 2003, and 2002 |
|
|
Consolidated Statements of Shareholders Equity for the
Years Ended December 31, 2004, 2003, and 2002 |
|
|
Notes to Consolidated Financial Statements for the Years Ended
December 31, 2004, 2003, and 2002 |
|
|
(a)(2) Financial Statement Schedules. All schedules
have been omitted since the required information is not present
or not present in amounts sufficient to require submission of
the schedule, or because the information required is included in
the financial statements including notes thereto. |
|
|
(a)(3) Exhibits. The Exhibits filed herewith are set
forth on the Index to Exhibits filed as part of this report. |
41
OLYMPIC STEEL, INC.
INDEX TO EXHIBITS
|
|
|
|
|
|
|
|
|
Exhibit | |
|
Description of Document |
|
|
| |
|
|
|
|
|
3.1(i) |
|
|
Amended and Restated Articles of Incorporation |
|
|
(a) |
|
|
3.1(ii) |
|
|
Amended and Restated Code of Regulations |
|
|
(a) |
|
|
4.1 |
|
|
Amended and Restated Credit Agreement dated December 30,
2002 by and among the Registrant, three banks and Comerica Bank,
as Administrative Agent |
|
|
(b) |
|
|
4.2 |
|
|
Amendment No. 1 to Amended and Restated Credit Agreement
dated February 6, 2003 by and among the Registrant, five
banks and Comerica Bank, as Administrative Agent |
|
|
(b) |
|
|
4.3 |
|
|
Amendment No. 2 to Amended and Restated Credit Agreement
dated March 15, 2003 by and among the Registrant, five
banks and Comerica Bank, as Administrative Agent |
|
|
(i) |
|
|
4.4 |
|
|
Amendment No. 3 to Amended and Restated Credit Agreement
dated June 30, 2003 by and among the Registrant, five banks
and Comerica Bank, as Administrative Agent |
|
|
(i) |
|
|
4.5 |
|
|
Amendment No. 4 to Amended and Restated Credit Agreement
dated December 26, 2003 by and among the Registrant, five
banks and Comerica Bank, as Administrative Agent |
|
|
(i) |
|
|
4.6 |
|
|
Amendment No. 5 to Amended and Restated Credit Agreement
and Waiver dated February 9, 2004 by and among the
Registrant, five banks and Comerica Bank, as Administrative Agent |
|
|
(i) |
|
|
4.7 |
|
|
Rights Agreement (Including Form of Certificate of Adoption of
Amendment to Amended Articles of Incorporation as Exhibit A
thereto, together with a Summary of Rights to Purchase Preferred
Stock) |
|
|
(c) |
|
|
4.8 |
|
|
Amendment No. 6 to Amended and Restated Credit Agreement
and Waiver dated May 21, 2004 by and among the Registrant,
five banks and Comerica Bank, as Administrative Agent |
|
|
(j) |
|
|
4.9 |
|
|
Amendment No. 7 to Amended and Restated Credit Agreement
and Waiver dated August 26, 2004 by and among the
Registrant, five banks and Comerica Bank, as Administrative Agent |
|
|
|
|
|
4.10 |
|
|
Amendment No. 8 to Amended and Restated Credit Agreement
and Waiver dated February 25, 2005 by and among the
Registrant, five banks and Comerica Bank, as Administrative Agent |
|
|
|
|
|
10.1 |
|
|
Olympic Steel, Inc. Stock Option Plan |
|
|
(a) |
|
|
10.2 |
|
|
Lease, dated as of July 1, 1980, as amended, between S.M.S.
Realty Co., a lessor, and the Registrant, as lessee, relating to
one of the Cleveland facilities |
|
|
(a) |
|
|
10.4 |
|
|
Lease, dated as of November 30, 1987, as amended, between
Tinicum Properties Associates L.P., as lessor, and the
Registrant, as lessee, relating to Registrants Lester,
Pennsylvania facility |
|
|
(a) |
|
|
10.5 |
|
|
Operating Agreement of Trumark Steel & Processing, LLC,
dated April 1, 2002, by and among The Goss Group, Inc., and
Oly Steel Welding, Inc. |
|
|
(d) |
|
|
10.6 |
|
|
Carrier Contract Agreement for Transportation Services, dated
August 1, 1998, between Lincoln Trucking Company and the
Registrant |
|
|
(e) |
|
|
10.7 |
|
|
Operating Agreement of OLP, LLC, dated April 4, 1997, by
and between the U.S. Steel Group of USX Corporation and Oly
Steel Welding, Inc. |
|
|
(f) |
|
42
|
|
|
|
|
|
|
|
|
Exhibit | |
|
Description of Document |
|
|
| |
|
|
|
|
|
10.8 |
|
|
Form of Management Retention Agreement for Senior Executive
Officers of the Company |
|
|
(g) |
|
|
10.9 |
|
|
Form of Management Retention Agreement for Other Officers of the
Company |
|
|
(g) |
|
|
10.10 |
|
|
David A. Wolfort Employment Agreement dated January 1, 2001 |
|
|
(h) |
|
|
10.12 |
|
|
Michael D. Siegal Employment Agreement dated July 1, 2004 |
|
|
(j) |
|
|
10.13 |
|
|
Richard T. Marabito Employment Agreement dated July 1, 2004 |
|
|
(j) |
|
|
10.14 |
|
|
Olympic Steel, Inc. Executive Deferred Compensation Plan dated
December 15, 2004 |
|
|
|
|
|
10.15 |
|
|
Non-Solicitation Agreements for Heber MacWilliams and Richard A.
Manson |
|
|
(k) |
|
|
21 |
|
|
List of Subsidiaries |
|
|
|
|
|
23 |
|
|
Consent of Independent Registered Public Accounting Firm |
|
|
|
|
|
24 |
|
|
Directors and Officers Powers of Attorney |
|
|
|
|
|
31.1 |
|
|
Certification of the Principal Executive Officer of the Company,
as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of
2002. |
|
|
|
|
|
31.2 |
|
|
Certification of the Principal Financial Officer of the Company,
as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of
2002. |
|
|
|
|
|
32.1 |
|
|
Written Statement of Michael D. Siegal, Chairman and Chief
Executive Officer of the Company pursuant to 18 U.S.C. Section
1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002 |
|
|
|
|
|
32.2 |
|
|
Written Statement of Richard T. Marabito, Chief Financial
Officer of the Company pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
|
|
|
|
|
|
(a) |
Incorporated by reference to the Exhibit with the same exhibit
number included in Registrants Registration Statement on
Form S-1 (No. 33-73992) filed with the Commission on
January 12, 1994. |
|
|
(b) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-K filed with the Commission on
March 28, 2003. |
|
|
(c) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-Q filed with the Commission on
August 13, 2001. |
|
|
(d) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-Q filed with the Commission on
May 13, 2002. |
|
|
(e) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-K filed with the Commission on
March 12, 1999. |
|
|
(f) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-Q filed with the Commission on
May 2, 1997. |
|
|
(g) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-Q filed with the Commission on
August 3, 2000. |
|
(h) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-K filed with the Commission on
March 28, 2001. |
|
|
(i) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-K filed with the Commission on
March 30, 2004. |
|
(j) |
Incorporated by reference to an Exhibit included in
Registrants Form 10-Q filed with the Commission on
August 16, 2004. |
|
|
(k) |
Incorporated by reference to an Exhibit included in
Registrants Form 8-K filed with the Commission on
March 4, 2005. |
43
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of
the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the
undersigned, thereunto duly authorized.
March 10, 2005
|
|
|
|
By: |
/s/ Richard T. Marabito,
|
|
|
|
|
|
Richard T. Marabito, |
|
Chief Financial Officer |
Pursuant to the requirements of the Securities Exchange Act
of 1934, this report has been signed below by the following
persons in the capacities indicated and on the 10th day of
March, 2005.
|
|
|
|
/s/ Michael D.
Siegal *
Michael D. Siegal
Chairman of the Board
and Chief Executive Officer |
|
March 10, 2005 |
|
/s/ David A.
Wolfort *
David A. Wolfort
President, Chief Operating Officer
and Director |
|
March 10, 2005 |
|
/s/ Richard T.
Marabito *
Richard T. Marabito
Chief Financial Officer
(Principal Accounting Officer) |
|
March 10, 2005 |
|
/s/ Ralph M. Della Ratta,
Jr. *
Ralph M. Della Ratta, Jr., Director |
|
March 10, 2005 |
|
/s/ Martin H.
Elrad *
Martin H. Elrad, Director |
|
March 10, 2005 |
|
/s/ Thomas M.
Forman *
Thomas M. Forman, Director |
|
March 10, 2005 |
|
/s/ James B.
Meathe *
James B. Meathe, Director |
|
March 10, 2005 |
|
/s/ Howard L.
Goldstein *
Howard L. Goldstein, Director |
|
March 10, 2005 |
|
|
* |
The undersigned, by signing his name hereto, does sign and
execute this Annual Report on Form 10-K pursuant to the
Powers of Attorney executed by the above-named officers and
Directors of the Company and filed with the Securities and
Exchange Commission on behalf of such officers and Directors. |
|
|
|
|
By: /s/ Richard T.
Marabito
Richard T. Marabito, Attorney-in-Fact |
|
March 10, 2005 |
44