WASHINGTON, D.C. 20549
FORM 10-K
(Mark One)
x
For the fiscal year ended December 31, 2003
OR
o
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE |
For the transition period from to
Commission file number 0-3134
PARK-OHIO INDUSTRIES, INC.
Ohio | 34-6520107 | |
(State or other jurisdiction of
incorporation or organization) |
(I.R.S. Employer Identification No.) | |
23000 Euclid Avenue | ||
Cleveland, Ohio
|
44117 | |
(Address of principal executive
offices)
|
(Zip Code) |
Registrants telephone number, including area code: (216) 692-7200
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
None
Pursuant to a corporate reorganization effective June 15, 1998, Park-Ohio Industries, Inc. became a wholly-owned subsidiary of Park-Ohio Holdings Corp.
The registrant meets the conditions set forth in General Instructions I 1(a) and (b) of Form 10-K and is therefore filing this form with the reduced disclosure format.
Indicate by check mark whether the registrant (1) has filed reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. x
Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes o No x
All of the outstanding stock of the registrant is held by Park-Ohio Holdings Corp. As of March 25, 2004, 100 shares of the registrants common stock $1 par value, were outstanding.
DOCUMENTS INCORPORATED BY REFERENCE:
None
Part I
Item 1. Business
The Company
Park-Ohio Industries, Inc. (Park-Ohio) a wholly-owned subsidiary of Park-Ohio Holdings Corp. (Holdings) was incorporated as an Ohio corporation in 1998. Park-Ohio primarily through the subsidiaries is a leading provider of supply chain logistics services and a manufacturer of highly engineered products. Reference herein to the Company includes, where applicable, Holdings, Park-Ohio and its direct and indirect subsidiaries.
The Company operates through three segments, Integrated Logistics Solutions (ILS), Aluminum Products and Manufactured Products. ILS is a leading supply chain logistics provider of production components to large, multinational manufacturers. In connection with the supply of such production components, ILS provides a variety of value-added, cost-effective supply chain management services. The principal customers of ILS are in the heavy-duty truck, semiconductor equipment, industrial equipment, aerospace and defense, electrical controls, heating, ventilating and air-conditioning (HVAC), vehicle parts and accessories, appliances and lawn and garden equipment industries. Aluminum Products manufactures cast aluminum components for automotive, agricultural equipment, heavy-duty truck and construction equipment manufacturers. Aluminum Products also provides value-added services such as design and engineering, machining and assembly. Manufactured Products operates a diverse group of niche manufacturing businesses that design and manufacture a broad range of high quality products engineered for specific customer applications. The principal customers of Manufactured Products are original equipment manufacturers (OEMs) and end-users in the aerospace, automotive, steel, forging, railroad, truck, oil, food processing and consumer appliance industries. As of December 31, 2003, the Company employed approximately 2,500 persons.
Operations
The following chart highlights the Companys three business segments, the primary industries they serve and the key products they sell.
Net Sales | ||||||||
for the | ||||||||
Year Ended | ||||||||
Dec. 31, | ||||||||
Segment | Primary Industries Served | Selected Products/Services | 2003 | |||||
(millions) | ||||||||
INTEGRATED LOGISTICS SOLUTIONS
|
Heavy-duty truck, semiconductor equipment, industrial equipment, aerospace and defense, electrical controls, HVAC, vehicle parts and accessories, appliances, lawn and garden equipment and automotive | Cross-industry supply chain management services; planning, implementing and managing the physical flow of production components to the plant floor point of use for large multi-national manufacturing companies | $ | 377.6 | ||||
ALUMINUM PRODUCTS
|
Automotive, agricultural equipment, heavy-duty truck and construction equipment | Engineering, casting and machining of aluminum components | $ | 90.1 |
1
Net Sales | ||||||||
for the | ||||||||
Year Ended | ||||||||
Dec. 31, | ||||||||
Segment | Primary Industries Served | Selected Products/Services | 2003 | |||||
(millions) | ||||||||
MANUFACTURED PRODUCTS
|
Aerospace, automotive, steel, forging, foundry, railroad, construction equipment, truck, oil, coatings, food processing, and consumer appliance | Engineering and manufacturing of the following: forged and machined products such as aircraft landing gears, locomotive crankshafts and camshafts; induction heating and melting systems; industrial rubber products; oil pipe threading systems; and industrial ovens | $ | 156.6 |
Integrated Logistics Solutions
ILS is a leading provider of cross-industry supply chain management services and specializes in the process of planning, implementing, and managing the physical flow of production components to large multinational manufacturing companies from the point of manufacturing to the point of use. ILS generated net sales of $377.6 million, or 61% of the Companys net sales, for the year ended December 31, 2003. ILS operates facilities, throughout the United States, Asia, Canada, Puerto Rico, Mexico and Europe. ILS continues to consolidate its network of branches to reduce costs and serve its customers more efficiently.
Large, multinational manufacturing companies continue to make it a priority to reduce their total cost of production components. Administrative and overhead costs to source, plan, purchase, quality-assure, inventory and handle production components comprise a large portion of total cost. ILS has the size, experience, highly-customized computer system and focus to reduce these costs substantially while providing reliable just-in-time delivery directly to the point of use.
Products and Services. Supply chain management services, which is ILS primary focus for future growth, involves offering customers comprehensive, on-site management for most of their production component needs. Some production components are characterized by low per unit supplier prices relative to the indirect costs of supplier management, quality assurance, inventory management and delivery to the production line. In addition, ILS delivers an increasingly broad range of higher cost production components including valves, fittings, steering components and many others. Supply chain management customers receive various value-added services, such as part usage and cost analysis, supplier selection, quality assurance, bar coding, product packaging and tracking, just-in-time delivery, electronic billing services and ongoing technical support. ILS also provides engineering and design services to its customers. Applications-engineering specialists and the direct sales force work closely with the engineering staff of OEM customers to recommend the appropriate production components for a new product or to suggest alternative components that reduce overall production costs, streamline assembly or enhance the appearance or performance of the end product. Recently, ILS also provides as an additional service, spare parts and aftermarket products to the final end user of its customers products.
Supply chain management services are typically provided to customers pursuant to sole-source supply chain services contracts. These agreements enable ILS customers to both reduce procurement costs and better focus on their core manufacturing competencies by: (i) significantly reducing the cost of production component procurement by outsourcing many internal purchasing, quality assurance and inventory fulfillment responsibilities; (ii) reducing the amount of working capital invested in inventory; (iii) achieving purchasing efficiencies and cost reductions as a result of supplier consolidation; and
2
ILS also engineers and manufactures precision cold formed and cold extruded products including locknuts, SPAC® nuts and wheel hardware, which are principally used in applications where controlled tightening is required due to high vibration. ILS produces both standard items and specialty products to customer specifications, which are used in large volumes by customers in the automotive, truck and railroad industries.
Markets and Customers. In 2003, approximately 88% of ILS net sales were to domestic customers. Remaining sales were primarily to manufacturing facilities of large, multinational customers located in Asia, Canada, Mexico and Europe. Supply chain management services and production components are used extensively in a variety of industries, and demand is generally related to the state of the economy and to the overall level of manufacturing activity.
ILS markets and sells its services to over 7,500 customers domestically and internationally. The principal markets served by ILS are heavy-duty truck, semiconductor equipment, industrial equipment, aerospace and defense, electrical controls, HVAC, vehicle parts and accessories, appliances, and lawn and garden equipment industries. The five largest customers, within which ILS sells through sole-source contracts to multiple operating divisions or locations, accounted for approximately 32% of sales of ILS in 2003, with Navistar International Corp. (Navistar) representing 15% of segment sales. Two of the five largest customers are in the heavy-duty truck industry. The loss of the Navistar account or any two of the remaining top five customers could have a material adverse effect on this segment.
Competition. There are a limited number of companies who compete with ILS for supply chain service contracts. ILS competes primarily on the basis of its value-added services, which includes sourcing, engineering and delivery capabilities, geographic reach, extensive product selection, price and reputation for high service levels with primarily domestic competitors who are capable of providing supply chain logistics services.
Aluminum Products
The Aluminum Products segment generated net sales of $90.1 million, or 14% of the Companys net sales, for the year ended December 31, 2003. Management believes Aluminum Products is one of the few part suppliers that has the capability to provide a wide range of high volume, high quality permanent mold, sand-cast, die-cast and lost-foam products. Aluminum Products casts and machines these products at three plants in two states. During the past two years, Aluminum Products substantially improved its operating efficiency by consolidating manufacturing facilities.
Aluminum Products cast aluminum parts are manufactured for automotive, agricultural equipment, heavy-duty truck and construction equipment OEMs primarily located in North America. Aluminum Products principal products include: transmission pump housings, intake manifolds, planetary pinion carriers, oil filter adapters, clutch retainers, bearing cups, brackets, oil pans and flywheel spacers. Aluminum Products also provides value-added services such as machining, drilling, tapping and part assembly. Although these parts are lightweight, they possess high durability and integrity characteristics even under extreme pressure and temperature conditions. Demand by OEMs for aluminum castings has increased in recent years as OEMs have sought lighter alternatives to heavier steel and iron components. Lighter aluminum cast components increase an automobiles fuel efficiency without decreasing structural integrity. Management believes this replacement trend will continue as end-users and government standards regarding automotive fuel efficiency become increasingly stringent. The five largest customers, of which Aluminum Products sells to multiple operating divisions through sole source
3
Manufactured Products
The Manufactured Products segment includes businesses involved in the manufacturing of induction systems and other capital equipment, rubber products, and forged and machined products. Manufactured Products generated net sales of $156.6 million, or 25% of the Companys net sales, for the year ended December 31, 2003. The five largest customers, within which Manufactured Products sells primarily through sole-source contracts to multiple operating divisions, accounted for approximately 17% of Manufactured Products sales in 2003. The loss of business from any one of these customers would not have a material adverse effect on this segment.
The Companys induction heating and melting business, Ajax Tocco Magnethermic (Ajax Tocco), specializes in the engineering, construction, service, and repair of induction systems primarily for the steel, coatings, forging, foundry, automotive and construction equipment industries. Ajax Toccos induction systems are engineered and built to customer specifications and are used primarily for melting, heating, and surface hardening of metals and curing of coatings. Approximately half of Ajax Toccos revenue is derived from the sale of replacement parts and provision of field service, primarily for the installed base of its own products. The Company also produces other capital equipment including pipe threading equipment and related parts for the oil drilling industry, and complete oven systems that combine heat processing and curing technologies with material handling and conveying methods. The Company also engineers and installs mechanical forging presses for the automotive and truck manufacturing industries, and sells spare parts and provides field service for the large existing base of mechanical forging presses and hammers in North America. These capital equipment units compete with small to medium-sized domestic and international equipment manufacturers on the basis of service capability, ability to meet customer specifications, delivery performance and engineering expertise.
The Company manufactures injection molded rubber and silicone products for use in automotive and industrial applications. The rubber products facilities manufacture products for customers in the automotive, food processing and consumer appliance industries. Their products include wire harnesses, shock and vibration mounts, spark plug boots and nipples and general sealing gaskets. During 2002, the Company reduced rubber products costs and discontinued underperforming products by selling one business unit and closing one other manufacturing plant. The rubber products operating units compete primarily on the basis of price and product quality with other domestic small- to medium-sized manufacturers of injection molded rubber and silicone products.
The Company manufactures forged and machined products produced from closed-die metal forgings of up to 6,000 pounds. These products include crankshafts, aircraft structural components such as landing gears and rail products such as railcar center plates. Aerospace forgings are sold primarily to machining companies, and sub-assemblers who finish the products for sale to OEMs. The Company also machines, induction hardens and surface finishes crankshafts and camshafts used primarily in locomotives. In fourth quarter 2003, the Company decided to shut down its locomotive crankshaft forging plant, and entered into a long-term supply contract to purchase these forgings at a more favorable price from a third-party supplier. The 2003 restructuring is expected to increase both profitability and cash flow by approximately $15.0 million over the next five years. Forged rail products are sold primarily to railcar builders and maintenance providers. Forged and machined products are sold to a wide variety of
4
Sales and Marketing
ILS markets its products and services in the United States, Mexico, Canada and Europe, primarily through its direct sales force, which is assisted by applications engineers who provide the technical expertise necessary to assist the engineering staff of OEM customers in designing new products and improving existing products. Aluminum Products primarily markets and sells its products in North America through internal sales personnel. Manufactured Products primarily markets and sells its products in North America through both internal sales personnel and independent sales representatives. Induction heating and pipe threading equipment is also marketed and sold in Asia, Latin America and North Africa through both internal sales personnel and independent sales representatives. In some instances, the internal engineering staff assists in the sales and marketing effort through joint design and applications-engineering efforts with major customers.
Raw Materials and Suppliers
ILS purchases substantially all of its production components from third-party suppliers. Aluminum Products and Manufactured Products purchase substantially all of their raw materials, principally metals and certain component parts incorporated into their products, from third-party suppliers and manufacturers. Management believes that raw materials and component parts other than certain specialty products are available from alternative sources. ILS has multiple sources of supply for its products. Approximately 25% of ILS delivered components are purchased from suppliers in foreign countries, primarily Taiwan, South Korea and China. The Company is dependent upon the ability of such suppliers to meet stringent quality and performance standards and to conform to delivery schedules. Most raw materials required by Aluminum Products and Manufactured Products are commodity products available from several domestic suppliers.
Customer Dependence
The Company has thousands of customers who demand quality, delivery and service. Numerous customers have recognized our performance by awarding the Company with supplier quality awards. Navistar is the only customer accounting for more than 10% of consolidated sales within the past three years (only in the year 2003).
Backlog
Management believes that backlog is not a meaningful measure for ILS, as a majority of ILS customers require just-in-time delivery of production components. Management believes that Aluminum Products and Manufactured Products backlog as of any particular date is not a meaningful measure of sales for any future period as a significant portion of sales are on a release or firm order basis.
Environmental Regulations
The Company is subject to numerous federal, state and local laws and regulations designed to protect public health and the environment (Environmental Laws), particularly with regard to discharges and emissions, as well as handling, storage, treatment and disposal, of various substances and wastes. Pursuant to certain Environmental Laws, owners or operators of facilities may be liable for the costs of response or other corrective actions for contamination identified at or emanating from current or former locations, without regard to whether the owner or operator knew of, or was responsible for, the presence of any such contamination, and for related damages to natural resources. Additionally, persons who arrange for the disposal or treatment of hazardous substances or materials may be liable
5
In general, the Company has not experienced difficulty in complying with Environmental Laws in the past, and compliance with Environmental Laws has not had a material adverse effect on the Companys financial condition, liquidity and results of operations. The Companys capital expenditures on environmental control facilities were not material during the past five years and such expenditures are not expected to be material to the Company in the foreseeable future.
The Company has been identified as a potentially responsible party at third-party sites under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended, or comparable state laws, which provide for strict and, under certain circumstances, joint and several liability. The Company is participating in the cost of certain clean-up efforts at several of these sites. The availability of third-party payments or insurance for environmental remediation activities is subject to risks associated with the willingness and ability of the third party to make payments. However, the Companys share of such costs has not been material and, based on available information, the Company does not expect its exposure at any of these locations to have a material adverse effect on its results of operations, liquidity or financial condition.
Information as to Industry Segment Reporting and Geographic Areas
The information contained under the heading of Note LIndustry Segments of notes to consolidated financial statements included herein, relating to (i) net sales, income (loss) before income taxes and change in accounting principles, identifiable assets and other information by industry segment and (ii) net sales and assets by geographic region for the years ended December 31, 2003, 2002, and 2001 is incorporated herein by reference.
Recent Developments
The information contained under the heading of Note DAcquisitions and Dispositions and Note NRestructuring and Unusual Charges of notes to consolidated financial statements included herein, is incorporated by reference.
Available Information
The Company files annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and other information with the Securities and Exchange Commission (SEC). The public can obtain copies of these materials by visiting the SECs Public Reference Room at 450 Fifth Street, NW, Washington, D.C. 20549, by calling the SEC at 1-800-SEC-0330, or by accessing the SECs website at http://www.sec.gov. In addition, as soon as reasonably practicable after such materials are filed with or furnished to the SEC, the Company makes copies available to the public, free of charge.
Item 2. Properties
The Companys operations include numerous manufacturing and supply chain logistics services facilities located in twenty-three states in the United States, and in Puerto Rico, as well as in Asia, Canada, Europe and Mexico. Approximately 91% of the available square footage is located in the United States. Approximately 49% of the available square footage is owned. In 2003, approximately 32% of the available domestic square footage was used by the ILS segment, 51% was used by the Manufactured Products segment and 17% by the Aluminum Products segment. Approximately 33% of the available foreign square footage was used by the ILS segment and 67% was used by the Manufactured Products segment. In the opinion of management, Park-Ohios facilities are generally well maintained and are suitable and adequate for their intended uses.
6
The following table provides information relative to the principal facilities of Park-Ohio and its subsidiaries.
Related Industry | Owned or | Approximate | ||||||||||
Segment | Location | Leased | Square Footage | Use | ||||||||
ILS SEGMENT
|
Cleveland, OH | Leased | 41,000 | * |
ILS Corporate Office
|
|||||||
Dayton, OH | Leased | 84,700 |
Logistics
|
|||||||||
Lawrence, PA | Leased | 116,000 |
Logistics and Manufacturing
|
|||||||||
St. Paul, MN | Leased | 74,425 |
Logistics
|
|||||||||
Atlanta, GA | Leased | 56,000 |
Logistics
|
|||||||||
Dallas, TX | Leased | 49,985 |
Logistics
|
|||||||||
Nashville, TN | Leased | 44,900 |
Logistics
|
|||||||||
Charlotte, NC | Leased | 36,800 |
Logistics
|
|||||||||
Kent, OH | Leased | 225,000 |
Manufacturing
|
|||||||||
Mississauga, Ontario, Canada | Leased | 56,000 |
Manufacturing
|
|||||||||
Solon, OH | Leased | 42,600 |
Logistics
|
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Cleveland, OH | Leased | 40,000 |
Manufacturing
|
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Delaware, OH | Owned | 45,000 |
Manufacturing
|
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The ILS Segment has thirty-one other facilities, none of which is deemed to be a principal facility of the Company. | ||||||||||||
ALUMINUM
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Conneaut, OH | Leased | 82,300 |
Manufacturing
|
||||||||
PRODUCTS
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Conneaut, OH | Leased | 64,000 |
Manufacturing
|
||||||||
SEGMENT
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Conneaut, OH | Leased | 45,700 |
Manufacturing
|
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Conneaut, OH | Owned | 91,800 |
Manufacturing
|
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Huntington, IN | Leased | 132,000 |
Manufacturing
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Fremont, IN | Owned | 108,000 |
Manufacturing
|
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MANUFACTURED
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Cuyahoga Hts, OH | Owned | 427,000 |
Manufacturing
|
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PRODUCTS
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Le Roeulx, Belgium | Owned | 120,000 |
Manufacturing
|
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SEGMENT
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Euclid, OH | Owned | 154,000 |
Manufacturing
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Wickliffe, OH | Owned | 110,000 |
Manufacturing
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Boaz, AL | Owned | 100,000 |
Manufacturing
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Warren, OH | Owned | 195,000 |
Manufacturing
|
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Oxted, England | Owned | 135,000 |
Manufacturing
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Cicero, IL | Owned | 450,000 |
Manufacturing
|
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Cleveland, OH | Leased | 150,000 |
Manufacturing
|
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Shanghai, China | Leased | 40,000 |
Manufacturing
|
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The Manufactured Products Segment has sixteen other owned and leased facilities, none of which is deemed to be a principal facility of the Company. | ||||||||||||
*
|
Includes 10,000 square feet used by Park-Ohio Corporate Office. |
Item 3. Legal Proceedings
The Company is subject to various pending and threatened lawsuits in which claims for monetary damages are asserted in the ordinary course of business. While any litigation involves an element of uncertainty, in the opinion of management, liabilities, if any, arising from currently pending or threatened litigation will not have a material adverse effect on the Companys financial condition, liquidity or results of operations. The Company has been named as one of many defendants in asbestos-related personal injury lawsuits. The Companys cost of defending such lawsuits has not been material to date and based upon available information, management of the Company does not expect the Companys future costs for asbestos-related lawsuits to have a material adverse effect on its results of operations, liquidity or financial condition.
Item 4. Submission of Matters to a Vote of Security Holders
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
7
Part II
Item 5. | Market for the Registrants Common Stock and Related Security Holder Matters |
The registrant is a wholly-owned subsidiary of Park-Ohio Holdings Corp. and has no equity securities that trade.
Item 6. | Selected Consolidated Financial Data |
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
Item 7. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
The consolidated financial statements of the Company include the accounts of Park-Ohio Industries, Inc. and its subsidiaries. All significant intercompany transactions have been eliminated in consolidation. The historical financial information is not directly comparable on a year-to-year basis, primarily due to restructuring and unusual charges in all three years, a goodwill impairment charge in 2002 to reflect the cumulative effect of an accounting change, the elimination of goodwill amortization starting in 2002, divestitures and acquisitions.
Executive Overview
The Company operates through three segments, ILS, Aluminum Products and Manufactured Products. ILS is a leading supply chain logistics provider of production components to large, multinational manufacturers. In connection with the supply of such production components, ILS provides a variety of value-added, cost-effective supply chain management services. The principal customers of ILS are in the heavy-duty truck, semiconductor equipment, industrial equipment, aerospace and defense, electrical controls, HVAC, vehicle parts and accessories, appliances, and lawn and garden equipment industries. Aluminum Products manufactures cast aluminum components primarily for automotive manufactures, and also provides value-added services such as design and engineering, machining and assembly. Manufactured Products operates a diverse group of niche manufacturing businesses that design and manufacture a broad range of high quality products engineered for specific customer applications. The principal customers of Manufactured Products are OEMs and end-users in the aerospace, automotive, steel, forging, railroad, truck, oil, food processing and consumer appliance industries. Sales, earnings and other relevant financial data for these three segments are provided in Note L to the consolidated financial statements.
The Company is positioned for increased sales and profitability in 2004 and beyond, as the manufacturing economy stabilizes and returns to growth, particularly in two of the Companys significant customer segments, heavy-duty truck and semiconductor equipment. The Company grew strongly from 1993 through the first half of 2000 (see table below), through both internal growth and acquisition. Starting in the second half of 2000, both sales and profitability declined due to overall weakness in the manufacturing economy, and particularly to contraction in the heavy-duty truck and automotive industries. Despite these sales declines, the Company retained or gained market share in most major markets served. The Companys sales stabilized in 2002 and declined only slightly in 2003, and pretax income began to recover.
1993 | 1999 | 2000 | 2001 | 2002 | 2003 | |||||||||||||||||||
Net sales
|
$ | 94.5 | $ | 717.2 | $ | 754.7 | $ | 636.4 | $ | 634.5 | $ | 624.3 | ||||||||||||
Restructuring and impairment charges
|
28.5 | 19.2 | 19.4 | |||||||||||||||||||||
Non-recurring gains / losses (pretax)
|
10.1 | 1.8 | ||||||||||||||||||||||
Income (loss) before income taxes and
cumulative effect of accounting change
|
$ | 3.9 | $ | 28.4 | $ | 7.7 | $ | (37.4 | ) | $ | (11.5 | ) | $ | (10.9 | ) |
8
The Company responded to the economic downturn by reducing costs, increasing prices on targeted products, restructuring many of its businesses and selling non-core manufacturing assets. During 2001 through 2003, the Company consolidated 28 supply chain logistics facilities, and closed or sold 11 manufacturing plants. With regard to these actions, the Company recorded restructuring and impairment charges in 2001, 2002 and 2003 (see table above and Note N to the consolidated financial statements). Managements actions aimed to increase operational earnings during the economic downturn and position the Company for increased profitability when the manufacturing economy stabilizes and returns to growth. These actions resulted in increased income (as adjusted) in 2002 and 2003 despite flat to declining sales.
The Companys 2003 non-cash restructuring and impairment charges totaled $19.4 million, of which 90% related to restructuring of the Forge Group, primarily impairment of property and equipment idled when the Company began purchasing crankshaft forgings instead of manufacturing them internally. Charges outside the Forge Group, totaling $1.9 million, consisted primarily of pension withdrawal charges for manufacturing units executing previously announced restructuring. The 2003 restructuring is expected to increase both profitability and cash flow by approximately $15.0 million over the next five years.
In July 2003, the Company entered into a four-year bank revolving credit agreement under which it may borrow up to $165.0 million subject to an asset based formula. The credit agreement is secured by substantially all the assets of the Company. The Company has paid down its revolving bank borrowings by $53.0 million, or 34%, from $154.0 million at June 30, 2001 to $101.0 million at December 31, 2003, when it had approximately $47.0 million of excess borrowing availability. The Companys $199.9 million of outstanding Senior Subordinated Notes mature in November, 2007. Funds provided by operations plus available borrowings under the bank credit facility are expected to be adequate to meet the Companys cash requirements until 2007, by which time management expects to have entered into replacement financing agreements.
The Company sold substantially all the assets of St. Louis Screw and Green Bearing in first quarter 2003, for cash totaling approximately $7.3 million, and Castle Rubber Company in second quarter 2002, for cash of approximately $2.5 million. The Company purchased substantially all the assets of Ajax Magnethermic Corp. in third quarter 2002, for cash of approximately $5.5 million. The Company sold substantially all the assets of Cleveland City Forge in fourth quarter 2001, for cash of approximately $6.1 million. During 2001, the Company expensed $1.9 million of non-recurring business interruption costs, caused by the June 2000 fire that destroyed the Cicero Flexible Products plant, which were not covered by insurance.
Accounting Changes and Goodwill
On January 1, 2002, the Company adopted Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets (FAS 142). Under FAS 142, the Company reviewed its goodwill and other intangible assets and recorded a non-cash goodwill impairment charge of $48.8 million, which was recorded as the cumulative effect of a change in accounting principle effective January 1, 2002. Circumstances which led to this goodwill impairment included reduced sales, profitability and growth rates of the units with goodwill (see Note C to the consolidated financial statements), and reduced transaction prices for comparable businesses, which were themselves results of the downturn in the manufacturing economy. The effects of these circumstances on the Companys operations, financial condition and liquidity are reflected in 2002 and 2003 results. The goodwill impairment itself did not have any effect on operations. Under FAS 142, goodwill was not amortized in 2003 or 2002, compared to $3.7 million in 2001.
In accordance with FAS 142, goodwill is now reviewed annually for potential impairment. This review was performed as of October 1, 2003 and 2002, using forecasted discounted cash flows, and it was determined that no further impairment is required. At December 31, 2003, the balance sheet reflected $82.3 million of goodwill in the ILS and Aluminum Products segments. In 2003, discount rates
9
The Company changed its method of accounting for the 15% of its inventories utilizing the LIFO method to the FIFO method. As required by accounting principles generally accepted in the United States, the Company has restated its balance sheet as of December 31, 2002 to increase inventories by the recorded LIFO reserve ($4.4 million), increase deferred tax liabilities ($1.7 million), and increase shareholders equity ($2.7 million). Previously reported results of operations have not been restated because the impact of utilizing the LIFO method had an insignificant impact on the Companys reported amounts for consolidated net income (loss). See also Note B to the consolidated financial statements.
Results of Operations
2003 versus 2002
Net Sales by Segment: |
Percent | ||||||||||||||||
2003 | 2002 | Change | Change | |||||||||||||
ILS
|
$ | 377.6 | $ | 398.1 | $ | (20.5 | ) | -5 | % | |||||||
Aluminum products
|
90.1 | 106.1 | (16.0 | ) | -15 | % | ||||||||||
Manufactured products
|
156.6 | 130.2 | 26.4 | 20 | % | |||||||||||
Consolidated Net Sales
|
$ | 624.3 | $ | 634.4 | $ | (10.1 | ) | -2 | % | |||||||
Net sales declined by 2% in 2003. $10.4 million of the ILS sales decline related to the sale of Green Bearing and the termination of the pharmaceutical contract, while the remainder reflected general economic weakness. Aluminum Products net sales were lower primarily due to the ending of $10.0 million of sales contracts, the majority of which relate to the closure of the Tupelo and Hudson plants. Manufactured Products net sales increased $26.4 million primarily in the induction business. The acquisition of Ajax Magnethermic increased 2003 net sales by $29.6 million and the divestiture of Castle Rubber and St. Louis Screw decreased 2003 net sales by $6.8 million.
Cost of Products Sold & Gross Profit:
2003 | 2002 | |||||||||||||||||||||||
Percent | Gross | Gross | ||||||||||||||||||||||
2003 | 2002 | Change | Change | Margin | Margin | |||||||||||||||||||
Consolidated cost of products sold
|
$ | 527.6 | $ | 546.9 | $ | (19.3 | ) | -4 | % | |||||||||||||||
Inventory writedowns from restructuring included
in Cost of Products Sold
|
0.6 | 5.6 | (5.0 | ) | ||||||||||||||||||||
Net gross profit impact of acquisition &
divestitures
|
(4.4 | ) | (4.4 | ) | ||||||||||||||||||||
Consolidated gross profit
|
$ | 96.7 | $ | 87.6 | $ | 9.1 | 10 | % | 15.5 | % | 13.8 | % |
Note: 25% of increase in Induction gross profit attributed to non-acquisition actions.
Cost of products sold declined 4% in 2003, and gross profit increased 10%, while gross margin increased to 15.5% in 2003, from 13.8% in 2002. ILS gross margin decreased primarily due to reduced absorption of fixed overhead over a smaller sales base and the positive effect on 2002 of the early termination of a high margin pharmaceutical sales contract, partially offset by lower inventory costs, facility costs and other cost reductions. Aluminum Products gross margin increased significantly, primarily as a result of restructuring and cost reductions and higher margins on new contracts. Gross margin in the Manufactured Products segment increased, primarily as a result of increased sales and overhead efficiencies achieved in the induction business.
10
Selling, General & Administrative (SG&A) Expenses:
2003 | 2002 | |||||||||||||||||||||||
Percent | SG&A | SG&A | ||||||||||||||||||||||
2003 | 2002 | Change | Change | Percent | Percent | |||||||||||||||||||
Consolidated SG&A expenses
|
$ | 62.4 | $ | 57.4 | $ | 5.0 | 9 | % | 10.0 | % | 9.1 | % | ||||||||||||
Net SG&A expense impact of acquisition &
divestitures
|
(3.9 | ) | (3.9 | ) |
Consolidated SG&A expenses increased by 9% in 2003, while SG&A expenses as a percentage of net sales increased to 10.0% for 2003 compared to 9.1% for 2002. This increase was due primarily to the net impact of acquisitions and divestitures, and the $2.6 million reduction of net pension credits reflecting less favorable returns on pension plan assets, partially offset by reductions in other SG&A costs in all three segments.
Interest Expense:
2003 | 2002 | Change | Percent | |||||||||||||
Interest expense
|
$ | 26.2 | $ | 27.6 | $ (1.4 | ) | -5% | |||||||||
Average outstanding borrowings
|
$ | 320.8 | $ | 333.6 | $(12.8 | ) | -4% | |||||||||
Average borrowing rate
|
8.15 | % | 8.28 | % | (13) basis points |
Interest expense decreased by 5% due to lower average debt outstanding and lower average interest rates during 2003. The decrease in average borrowings resulted primarily from the sale of two manufacturing units and lower working capital requirements. The lower average borrowing rate in 2003 was due primarily to decreased rates on the Companys new revolving credit facility, beginning in August, 2003.
In accordance with the provision of Statement of Financial Accounting Standards No. 109 (FAS 109), Accounting for Income Taxes, the Company recorded no tax benefit for the 2003 or 2002 net losses, because in both years it had incurred three years of cumulative losses. Income taxes of $.9 million were provided in 2003 and 2002, primarily for state and foreign taxes on profitable operations. At December 31, 2003, subsidiaries of the Company had $35.7 million of net operating loss carryforwards for federal tax purposes. The Company has not recognized any tax benefit for these loss carryforwards.
2002 versus 2001
Net Sales by Segment:
Percent | ||||||||||||||||
2002 | 2001 | Change | Change | |||||||||||||
ILS
|
$ | 398.1 | $ | 416.9 | $ | (18.8 | ) | -5 | % | |||||||
Aluminum products
|
106.1 | 84.9 | 21.2 | 25 | % | |||||||||||
Manufactured products
|
130.2 | 134.6 | (4.4 | ) | -3 | % | ||||||||||
Consolidated Net Sales
|
$ | 634.4 | $ | 636.4 | $ | (2.0 | ) | 0 | % | |||||||
Net sales declined less than 1% in 2002. The ILS net sales decline of 5% was due primarily to the sales volume reductions in heavy truck and other customer industries. The Aluminum Products net sales increase of 25% was due primarily to the initiation or ramp-up of new production contracts. The Manufactured Products net sales decline of 3% or $4.4 million was due primarily to divestitures. The divestitures of Castle Rubber and Cleveland City Forge decreased 2002 net sales by $13.0 million and the acquisition of Ajax Magnethermic increased 2002 net sales by $6.1 million.
11
Cost of Products Sold & Gross Profit:
2002 | 2001 | |||||||||||||||||||||||
Percent | Gross | Gross | ||||||||||||||||||||||
2002 | 2001 | Change | Change | Margin | Margin | |||||||||||||||||||
Consolidated cost of products sold
|
$ | 546.9 | $ | 552.3 | $ | (5.4 | ) | -1 | % | |||||||||||||||
Inventory writedowns from restructuring included
in Cost of Products Sold
|
5.6 | 10.3 | (4.7 | ) | ||||||||||||||||||||
Net gross profit impact of acquisition &
divestitures
|
1.7 | 1.7 | ||||||||||||||||||||||
Consolidated gross profit
|
$ | 87.6 | $ | 84.1 | $ | 3.5 | 4 | % | 13.8 | % | 13.2 | % |
Cost of products sold declined 1% in 2002. Inventory write-downs included in cost of products sold primarily related to discontinued product lines. Gross profit increased 4% in 2002, while gross margin increased to 13.8% in 2002, from 13.2% in 2001. This increase reflected increased margins in Aluminum Products, partially offset by decreased margins in the ILS and Manufactured Products segments. Declines in ILS and Manufactured Products gross margins related primarily to reduced volumes resulting in the absorption of fixed operational overheads over a smaller sales or production base. The increase in Aluminum Products gross margin related to new, higher-margin contracts, discontinuation of low margin contracts, cost reductions, plant closures and the absorption of fixed manufacturing overheads over a larger production base.
Selling, General & Administrative (SG&A) Expenses:
2002 | 2001 | |||||||||||||||||||||||
Percent | SG&A | SG&A | ||||||||||||||||||||||
2002 | 2001 | Change | Change | Percent | Percent | |||||||||||||||||||
Consolidated SG&A expenses
|
$ | 57.4 | $ | 66.1 | $ | (8.7 | ) | -13 | % | 9.1 | % | 10.4 | % |
Consolidated SG&A expenses decreased by 13% in 2002, while SG&A expenses as a percentage of net sales decreased to 9.1% during 2002 as compared to 10.4% for 2001. This decrease was primarily due to cost reductions in all three segments resulting from business restructuring initiatives implemented by the Company. During 2003, SG&A expenses were negatively affected by a decrease in net pension credits of $.8 million, reflecting less favorable investment returns on pension plan assets.
Interest Expense:
2002 | 2001 | Change | Percent | |||||||||||||
Interest expense
|
$ | 27.6 | $ | 31.1 | $ (3.5 | ) | -11 | % | ||||||||
Average outstanding borrowings
|
$ | 333.6 | $ | 353.4 | $(19.8 | ) | -6 | % | ||||||||
Average borrowing rate
|
8.28 | % | 8.80 | % | (52) basis points |
Interest expense decreased by 11% in 2002 due to lower average debt outstanding and lower average interest rates. The decrease in borrowings related primarily to working capital reductions in the course of 2001, which were retained in 2002. The lower average borrowing rate in 2002 was due primarily to decreased rates on the Companys revolving credit facility.
In accordance with the provision of Statement of Financial Accounting Standards No. 109 (FAS 109), Accounting for Income Taxes, the Company recorded no tax benefit for the 2003 net loss, because it had incurred three years of cumulative losses. Income taxes of $.9 million were provided in 2003, primarily for state and foreign taxes on profitable operations. The effective tax rate for 2001 was 30.5%, which was less than the statutory rate due to the amortization of non-deductible goodwill and other non-deductible items. At December 31, 2003, subsidiaries of the Company had $25.6 million of net operating loss carryforwards for federal tax purposes. The Company has not recognized any tax benefit for these loss carryforwards.
12
Critical Accounting Policies
Preparation of financial statements in conformity with accounting principles generally accepted in the United States (GAAP) requires management to make certain estimates and assumptions which affect amounts reported in the Companys consolidated financial statements. Management has made their best estimates and judgments of certain amounts included in the financial statements, giving due consideration to materiality. The Company does not believe that there is great likelihood that materially different amounts would be reported under different conditions or using different assumptions related to the accounting policies described below. However, application of these accounting policies involves the exercise of judgment and use of assumptions as to future uncertainties and, as a result, actual results could differ from these estimates.
Revenue Recognition: The Company recognizes more than 95% of its revenue when title is transferred to unaffiliated customers, typically upon shipment. The Companys remaining revenue, from long-term contracts, is recognized using the percentage of completion method of accounting. Selling prices are fixed based on purchase orders or contractual arrangements. The Companys revenue recognition policies are in accordance with the SECs Staff Accounting Bulletin (SAB) No. 101, Revenue Recognition.
Allowance for Uncollectible Accounts Receivable: Accounts receivable have been reduced by an allowance for amounts that may become uncollectible in the future. Allowances are developed by the individual operating units based on historical losses, adjusting for economic conditions. The Companys policy is to identify and reserve for specific collectibility concerns based on customers financial condition and payment history. The establishment of reserves requires the use of judgment and assumptions regarding the potential for losses on receivable balances. Writeoffs of accounts receivable have historically been low.
Allowance for Obsolete and Slow Moving Inventory: Inventories are stated at the lower of cost or market value and have been reduced by an allowance for obsolete and slow-moving inventories. The estimated allowance is based on managements review of inventories on hand with minimal sales activity over the past twelve months, which is compared to estimated future usage and sales. Inventories identified by management as slow-moving or obsolete are reserved for based on estimated selling prices less disposal costs. Though the Company considers these allowances adequate and proper, changes in economic conditions in specific markets in which the Company operates could have a material effect on reserve allowances required.
Impairment of Long-Lived Assets: Long-lived assets are reviewed by management for impairment whenever events or changes in circumstances indicate the carrying amount may not be recoverable. During 2003, 2002 and 2001, the Company decided to exit certain under-performing product lines and to close or consolidate certain operating facilities and, accordingly, recorded restructuring and impairment charges as discussed above and in Note N to the consolidated financial statements.
Restructuring: The Company recognizes costs in accordance with Emerging Issues Task Force Issue No. 94-3 Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs incurred in a Restructuring) (EITF 94-3) and the SEC Staff Accounting Bulletin No. 100, Restructuring and Impairment Charges for charges prior to 2003. Detailed contemporaneous documentation is maintained and updated on a quarterly basis to ensure that accruals are properly supported. If management determines that there is a change in the estimate, the accruals are adjusted to reflect the changes.
In 2003, the Company adopted Statement of Financial Accounting Standards No. 146, Accounting for Costs Associated with Exit or Disposal Activities (FAS 146), which nullified EITF 94-3 and requires that a liability for a cost associated with an exit or disposal activity be recognized and measured initially at the fair value only when the liability is incurred. FAS 146 has no effect on charges recorded for exit activities begun prior to 2002.
13
Goodwill: Through December 31, 2001, the Company amortized goodwill primarily over forty years using the straight-line method. The Company adopted Financial Accounting Standard (FAS) No. 142 Goodwill and Other Intangible Assets as of January 1, 2002. Under FAS 142, the Company no longer amortizes goodwill, but is required to review goodwill for impairment annually, or more frequently if impairment indicators arise.
The Company, with assistance of an outside consultant, completed the transitional impairment review of goodwill during the fourth quarter of 2002 and recorded a non-cash charge of $48.8 million. The charge has been reported as a cumulative effect of a change in accounting principle. The Company has also completed the annual impairment test as of October 1, 2003 and 2002, and has determined that no additional goodwill impairment existed as of those dates.
Deferred Income Tax Assets and Liabilities: The Company accounts for income taxes under the liability method, whereby deferred tax assets and liabilities are determined based on temporary differences between the financial reporting and the tax bases of assets and liabilities and are measured using the currently enacted tax rates. In determining these amounts, management determined the probability of realizing deferred tax assets, taking into consideration factors including historical operating results, expectations of future earnings and taxable income and the extended period of time over which the postretirement benefits will be paid.
At December 31, 2003, the Company has net operating loss carryforwards for income tax purposes of approximately $35.7 million, which will expire in 2021 or 2023 In accordance with the provisions of FAS 109 Accounting for Income Taxes, the tax benefits related to these carryforwards have been fully reserved as of December 31, 2003 since the Company is in a three year cumulative loss position.
Pension and Other Postretirement Benefit Plans: The Company and its subsidiaries have pension plans, principally noncontributory defined benefit or noncontributory defined contribution plans and postretirement benefit plans, covering substantially all employees. The measurement of liabilities related to these plans is based on managements assumptions related to future events, including interest rates, return on pension plan assets, rate of compensation increases, and health care cost trends. Pension plan asset performance in the future will directly impact net income of the Company. The Company has evaluated its pension and other postretirement benefit assumptions, considering current trends in interest rates and market conditions and believes its assumptions are appropriate.
Seasonality; Variability of Operating Results
The Companys results of operations are typically stronger in the first six months rather than the last six months of each calendar year due to scheduled plant maintenance in the third quarter to coincide with customer plant shutdowns and to holidays in the fourth quarter.
The timing of orders placed by the Companys customers has varied with, among other factors, orders for customers finished goods, customer production schedules, competitive conditions and general economic conditions. The variability of the level and timing of orders has, from time to time, resulted in significant periodic and quarterly fluctuations in the operations of the Companys business units. Such variability is particularly evident at the capital equipment businesses, included in the Manufactured Products segment, which typically ship a few large systems per year.
Forward-Looking Statements
This Annual Report on Form 10-K contains certain statements that are forward-looking statements within the meaning of Section 27A of the Securities Act and Section 21E of the Exchange Act. Certain statements in this Managements Discussion and Analysis of Financial Condition and Results of Operations contain forward-looking statements, including without limitation, discussion regarding the Companys anticipated amounts of restructuring charges and its expected impact on profitability and cash flow, credit availability, levels and funding of capital expenditures and trends for 2004. Forward-looking statements are necessarily subject to risks, uncertainties and other factors, many of which are
14
15
Item 8. | Financial Statements and Supplementary Data |
Index to Consolidated Financial Statements and Supplementary Financial Data
Page | ||||
Report of Ernst & Young LLP, Independent
Auditors
|
17 | |||
Consolidated Balance Sheets
December 31, 2003 and 2002.
|
18 | |||
Consolidated Statements of Operations
Years Ended December 31, 2003, 2002 and 2001
|
19 | |||
Consolidated Statements of Shareholders
Equity Years Ended December 31, 2003, 2002 and
2001.
|
20 | |||
Consolidated Statements of Cash Flows
Years Ended December 31, 2003, 2002 and 2001
|
21 | |||
Notes to Consolidated Financial Statements
|
22 |
16
REPORT OF ERNST & YOUNG LLP, INDEPENDENT AUDITORS
Board of Directors and Shareholder
We have audited the accompanying consolidated balance sheets of Park-Ohio Industries, Inc. and subsidiaries (a wholly-owned subsidiary of Park-Ohio Holdings Corp.) as of December 31, 2003 and 2002, and the related consolidated statements of operations, shareholders equity and cash flows for each of the three years in the period ended December 31, 2003. These financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Park-Ohio Industries, Inc. and subsidiaries at December 31, 2003 and 2002 and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2003 in conformity with accounting principles generally accepted in the United States.
As discussed in Note B to the consolidated financial statements, effective June 30, 2003, the Company changed its method of accounting for inventories at certain subsidiaries. As discussed in Note C to the consolidated financial statements, in 2002 the Company changed its method of accounting for goodwill.
Cleveland, Ohio
17
Park-Ohio Industries, Inc. and Subsidiaries
Consolidated Balance Sheets
December 31 | ||||||||||
2003 | 2002 | |||||||||
(Dollars in thousands) | ||||||||||
ASSETS
|
||||||||||
Current Assets
|
||||||||||
Cash and cash equivalents
|
$ | 2,191 | $ | 8,800 | ||||||
Accounts receivable, less allowances for doubtful
accounts of $3,271 in 2003 and $3,313 in 2002.
|
100,938 | 101,477 | ||||||||
Inventories
|
149,075 | 156,067 | ||||||||
Other current assets
|
16,155 | 12,181 | ||||||||
Total Current Assets
|
268,359 | 278,525 | ||||||||
Property, Plant and Equipment
|
||||||||||
Land and land improvements
|
2,891 | 2,416 | ||||||||
Buildings
|
40,774 | 36,809 | ||||||||
Machinery and equipment
|
181,045 | 187,201 | ||||||||
224,710 | 226,426 | |||||||||
Less accumulated depreciation
|
129,434 | 114,260 | ||||||||
95,276 | 112,166 | |||||||||
Other Assets
|
||||||||||
Goodwill
|
82,278 | 81,464 | ||||||||
Net assets held for sale
|
2,321 | 19,205 | ||||||||
Other
|
61,310 | 51,583 | ||||||||
$ | 509,544 | $ | 542,943 | |||||||
LIABILITIES and SHAREHOLDERS
EQUITY
|
||||||||||
Current Liabilities
|
||||||||||
Trade accounts payable
|
$ | 66,153 | $ | 74,868 | ||||||
Accrued expenses
|
46,384 | 48,839 | ||||||||
Current portion of long-term liabilities
|
2,811 | 3,056 | ||||||||
Total Current Liabilities
|
115,348 | 126,763 | ||||||||
Long-Term Liabilities, less current portion
|
||||||||||
9.25% Senior Subordinated Notes due 2007.
|
199,930 | 199,930 | ||||||||
Revolving credit
|
101,000 | 114,000 | ||||||||
Other long-term debt
|
8,234 | 9,886 | ||||||||
Other postretirement benefits and other long-term
liabilities
|
26,671 | 27,312 | ||||||||
335,835 | 351,128 | |||||||||
Shareholders Equity
|
||||||||||
Common stock, par value $1 a share
|
-0- | -0- | ||||||||
Additional paid-in capital
|
64,844 | 64,844 | ||||||||
Retained earnings
|
(3,219 | ) | 8,304 | |||||||
Accumulated other comprehensive loss
|
(3,264 | ) | (8,096 | ) | ||||||
58,361 | 65,052 | |||||||||
$ | 509,544 | $ | 542,943 | |||||||
See notes to consolidated financial statements.
18
Park-Ohio Industries, Inc. and Subsidiaries
Consolidated Statements of Operations
Year Ended December 31 | ||||||||||||||
2003 | 2002 | 2001 | ||||||||||||
(Dollars in thousands) | ||||||||||||||
Net sales
|
$ | 624,295 | $ | 634,455 | $ | 636,417 | ||||||||
Cost of products sold
|
527,586 | 546,857 | 552,293 | |||||||||||
Gross profit
|
96,709 | 87,598 | 84,124 | |||||||||||
Selling, general and administrative expenses
|
62,369 | 57,418 | 66,114 | |||||||||||
Amortization of goodwill
|
-0- | -0- | 3,733 | |||||||||||
Restructuring and impairment charges
|
18,808 | 13,601 | 18,163 | |||||||||||
Operating income (loss)
|
15,532 | 16,579 | (3,886 | ) | ||||||||||
Non-operating items, net
|
-0- | -0- | 1,850 | |||||||||||
Interest expense
|
26,151 | 27,623 | 31,108 | |||||||||||
Loss before income taxes and cumulative effect of
accounting change
|
(10,619 | ) | (11,044 | ) | (36,844 | ) | ||||||||
Income taxes (benefit)
|
904 | 897 | (11,400 | ) | ||||||||||
Loss before cumulative effect of accounting change
|
(11,523 | ) | (11,941 | ) | (25,444 | ) | ||||||||
Cumulative effect of accounting change
|
-0- | (48,799 | ) | -0- | ||||||||||
Net loss
|
$ | (11,523 | ) | $ | (60,740 | ) | $ | (25,444 | ) | |||||
See notes to consolidated financial statements.
19
Park-Ohio Industries, Inc. and Subsidiaries
Consolidated Statements of Shareholders Equity
Accumulated | |||||||||||||||||||||
Additional | Other | ||||||||||||||||||||
Common | Paid-In | Retained | Comprehensive | ||||||||||||||||||
Stock | Capital | Earnings | Income (Loss) | Total | |||||||||||||||||
(Dollars in thousands) | |||||||||||||||||||||
Balance at January 1, 2001, as previously
stated
|
$ | -0- | $ | 64,844 | $ | 91,747 | $ | (2,858 | ) | $ | 153,733 | ||||||||||
Adjustment for the cumulative effect on the prior
years of applying retroactively the change in the method of
accounting for inventories (see Note B)
|
2,741 | 2,741 | |||||||||||||||||||
Balance January 1, 2001, as restated
|
-0- | 64,844 | 94,488 | (2,858 | ) | 156,474 | |||||||||||||||
Comprehensive (loss):
|
|||||||||||||||||||||
Net loss
|
(25,444 | ) | (25,444 | ) | |||||||||||||||||
Foreign currency translation adjustment
|
(1,394 | ) | (1,394 | ) | |||||||||||||||||
Comprehensive (loss)
|
(26,838 | ) | |||||||||||||||||||
Balance at December 31, 2001
|
-0- | 64,844 | 69,044 | (4,252 | ) | 129,636 | |||||||||||||||
Comprehensive (loss):
|
|||||||||||||||||||||
Net loss
|
(60,740 | ) | (60,740 | ) | |||||||||||||||||
Foreign currency translation adjustment
|
1,711 | 1,711 | |||||||||||||||||||
Minimum pension liability
|
(5,555 | ) | (5,555 | ) | |||||||||||||||||
Comprehensive (loss)
|
(64,584 | ) | |||||||||||||||||||
Balance at December 31, 2002
|
$ | -0- | $ | 64,844 | $ | 8,304 | $ | (8,096 | ) | $ | 65,052 | ||||||||||
Comprehensive (loss):
|
|||||||||||||||||||||
Net Loss
|
(11,523 | ) | (11,523 | ) | |||||||||||||||||
Foreign currency translation adjustment
|
3,632 | 3,632 | |||||||||||||||||||
Minimum pension liability
|
1,200 | 1,200 | |||||||||||||||||||
Comprehensive (loss)
|
(6,691 | ) | |||||||||||||||||||
Balance at December 31, 2003
|
$ | -0- | $ | 64,844 | $ | (3,219 | ) | $ | (3,264 | ) | $ | 58,361 | |||||||||
See notes to consolidated financial statements.
20
Park-Ohio Industries, Inc. and Subsidiaries
Consolidated Statements of Cash Flows
Year Ended December 31 | |||||||||||||
2003 | 2002 | 2001 | |||||||||||
(Dollars in thousands) | |||||||||||||
OPERATING ACTIVITIES
|
|||||||||||||
Net income (loss)
|
$ | (11,523 | ) | $ | (60,740 | ) | $ | (25,444 | ) | ||||
Adjustments to reconcile net income
(loss) to net cash provided by operations:
|
|||||||||||||
Cumulative effect of accounting change
|
-0- | 48,799 | -0- | ||||||||||
Depreciation and amortization
|
15,479 | 16,265 | 19,911 | ||||||||||
Restructuring and impairment charges
|
18,641 | 10,399 | 16,362 | ||||||||||
Deferred income taxes
|
-0- | 1,951 | (6,473 | ) | |||||||||
Changes in operating assets and liabilities
excluding acquisitions of businesses:
|
|||||||||||||
Accounts receivable
|
539 | 4,652 | 16,257 | ||||||||||
Inventories
|
6,991 | 4,682 | 34,327 | ||||||||||
Accounts payable and accrued expenses
|
(12,160 | ) | 15,856 | (23,911 | ) | ||||||||
Other
|
(6,149 | ) | (12,770 | ) | (8,731 | ) | |||||||
Net Cash Provided by Operating Activities
|
11,818 | 29,094 | 22,298 | ||||||||||
INVESTING ACTIVITIES
|
|||||||||||||
Purchases of property, plant and equipment, net
|
(10,869 | ) | (13,731 | ) | (13,923 | ) | |||||||
Costs of acquisitions, net of cash acquired
|
-0- | (5,748 | ) | -0- | |||||||||
Proceeds from the sale of business units
|
7,340 | 2,486 | 6,051 | ||||||||||
Net Cash Used by Investing Activities
|
(3,529 | ) | (16,993 | ) | (7,872 | ) | |||||||
FINANCING ACTIVITIES
|
|||||||||||||
Proceeds from financing arrangements
|
112,000 | 6,749 | 19,000 | ||||||||||
Payments on long-term debt
|
(126,898 | ) | (12,394 | ) | (33,634 | ) | |||||||
Net Cash Used by Financing Activities
|
(14,898 | ) | (5,645 | ) | (14,634 | ) | |||||||
Increase (Decrease) in Cash and Cash Equivalents
|
(6,609 | ) | 6,456 | (208 | ) | ||||||||
Cash and Cash Equivalents at Beginning of Year
|
8,800 | 2,344 | 2,552 | ||||||||||
Cash and Cash Equivalents at End of Year
|
$ | 2,191 | $ | 8,800 | $ | 2,344 | |||||||
Taxes paid (refunded)
|
$ | (1,038 | ) | $ | (4,817 | ) | $ | (3,346 | ) | ||||
Interest paid
|
25,213 | 25,880 | 28,554 |
See notes to consolidated financial statements.
21
PARK-OHIO INDUSTRIES, INC. AND SUBSIDIARIES
December 31, 2003, 2002 and 2001
NOTE A Summary of Significant Accounting Policies
Consolidation: The consolidated financial statements include the accounts of the Company and all of its subsidiaries. All significant intercompany accounts and transactions have been eliminated upon consolidation.
Accounting Estimates: The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.
Cash Equivalents: The Company considers all highly liquid investments with a maturity of three months or less when purchased to be cash equivalents.
Inventories: Inventories are stated at the lower of first-in, first-out (FIFO) cost or market value (See Note B). Inventory reserves were $18,817 and $23,385 at December 31, 2003 and 2002, respectively.
Major Classes of Inventories
December 31 | ||||||||
2003 | 2002 | |||||||
In-process and finished goods
|
$ | 121,154 | $ | 136,430 | ||||
Raw materials and supplies
|
27,921 | 19,637 | ||||||
$ | 149,075 | $ | 156,067 | |||||
Property, Plant and Equipment: Property, plant and equipment are carried at cost. Major additions and associated interest costs are capitalized and betterments are charged to accumulated depreciation; expenditures for repairs and maintenance are charged to operations. Depreciation of fixed assets is computed principally by the straight-line method based on the estimated useful lives of the assets ranging from 25-60 years for buildings, and 3-18 years for machinery and equipment. The Company reviews long-lived assets for impairment when events or changes in business conditions indicate that their full carrying value may not be recoverable (See Note P).
Goodwill: As discussed in Note C, the Company adopted Statement of Financial Accounting Standards No. 142 (FAS 142) Goodwill and Other Intangible Assets, as of January 1, 2002. Under FAS 142, goodwill is no longer amortized but is subject to impairment testing at least annually on October 1. Prior to 2002, goodwill was amortized primarily over forty years using the straight-line method.
Pensions and Other Postretirement Benefits: The Company and its subsidiaries have pension plans, principally noncontributory defined benefit or noncontributory defined contribution plans, covering substantially all employees. In addition, the Company has two unfunded postretirement benefit plans. For the defined benefit plans, benefits are based on the employees years of service and the Companys policy is to fund that amount recommended by its independent actuaries. For the defined contribution plans, the costs charged to operations and the amount funded are based upon a percentage of the covered employees compensation.
Income Taxes: The Company accounts for income taxes under the liability method, whereby deferred tax assets and liabilities are determined based on temporary differences between the financial reporting and the tax bases of assets and liabilities and are measured using the current enacted tax
22
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
rates. In determining these amounts, management determined the probability of realizing deferred tax assets, taking into consideration factors including historical operating results, expectations of future earnings and taxable income and the extended period of time over which the postretirement benefits will be paid and accordingly records valuation allowances when necessary (See Note H).
Revenue Recognition: The Company recognizes revenue, other than from long-term contracts, when title is transferred to the customer, typically upon shipment. Revenue from long-term contracts (less than 5% of consolidated revenue) is accounted for under the percentage of completion method, and recognized on the basis of the percentage each contracts cost to date bears to the total estimated contract cost. Revenue earned on contracts in process in excess of billings is classified in other current assets in the accompanying consolidated balance sheet. The Companys revenue recognition policies are in accordance with the SECs Staff Accounting Bulletin (SAB) No. 101, Revenue Recognition.
Accounts Receivable: Accounts receivable are recorded at selling price which is fixed based on a purchase order or contractual arrangement. Accounts receivable are reduced by an allowance for amounts that may become uncollectible in the future. The Companys policy is to identify and reserve for specific collectibility concerns based on customers financial condition and payment history.
Concentration of Credit Risk: The Company sells its products to customers in diversified industries. The Company performs ongoing credit evaluations of its customers financial condition but does not require collateral to support customer receivables. The Company establishes an allowance for doubtful accounts based upon factors surrounding the credit risk of specific customers, historical trends and other information. Write-offs of accounts receivable have historically been low. As of December 31, 2003, the Company had uncollateralized receivables with seven customers in the automotive and heavy-duty truck industries, each with several locations, aggregating $28,365, which represented approximately 27% of the Companys trade accounts receivable. During 2003, sales to these customers amounted to approximately $185,248, which represented 30% of the Companys net sales.
Shipping and Handling Costs: All shipping and handling costs are included in cost of products sold in the Consolidated Statements of Operations.
Environmental: The Company accrues environmental costs related to existing conditions resulting from past or current operations and from which no current or future benefit is discernible. Costs which extend the life of the related property or mitigate or prevent future environmental contamination are capitalized. The Company records a liability when environmental assessments and/or remedial efforts are probable and can be reasonably estimated. The estimated liability of the Company is not discounted or reduced for possible recoveries from insurance carriers.
Foreign Currency Translation: The functional currency for all subsidiaries outside the United States is the local currency. Financial statements for these subsidiaries are translated into United States dollars at year-end exchange rates as to assets and liabilities and weighted-average exchange rates as to revenues and expenses. The resulting translation adjustments are recorded in shareholders equity.
Impact of Other Recently Issued Accounting Pronouncements: In June 2002, the FASB issued Statement of Financial Accounting Standards No. 146, Accounting for Costs Associated with Exit or Disposal Activities, (FAS 146), which addresses financial accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force (EITF) Issue No. 94-3, Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring). FAS 146 requires that a liability for a cost associated with an exit or disposal activity be recognized and measured initially at the fair value only when the liability is incurred. Under EITF Issue 94-3, a liability for an exit cost was recognized at the date of an entitys commitment to an exit plan. FAS 146 is effective for exit and disposal activities that are initiated after December 31, 2002. FAS 146 has no effect on charges recorded for exit activities
23
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
begun prior to 2003. The adoption of this statement did not have a material effect on the Companys financial position or results of operation.
In November 2002, the FASB issued Interpretation No. 45 (FIN 45), Guarantors Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others. FIN 45 elaborates on required disclosures by a guarantor in its financial statements about obligations under certain guarantees that it has issued and requires a guarantor to recognize, at the inception of certain guarantees, a liability for the fair value of the obligation undertaken in issuing the guarantee. The Company has adopted the provisions of FIN 45 relating to initial recognition and measurements of guarantor liabilities, which are effective for qualifying guarantees entered into or modified after December 15, 2002. The adoption did not have a material impact on the consolidated financial statements.
In January 2003, the FASB issued Interpretation No. 46 (FIN 46), Consolidation of Variable Interest Entities, which clarifies the application of Accounting Research Bulletin (ARB) No. 51, Consolidated Financial Statements, relating to consolidation of certain entities. First, FIN 46 will require identification of the Companys participation in variable interest entities (VIEs), which are defined as entities with a level of invested equity that is not sufficient to fund future activities to permit them to operate on a stand alone basis, or whose equity holders lack certain characteristics of a controlling financial interest. Then, for entities identified as VIEs, FIN 46 sets forth a model to evaluate potential consolidation based on an assessment of which party to the VIE, if any, bears a majority of the exposure to its expected losses, or stands to gain from a majority of its expected returns. FIN 46 also sets forth certain disclosures regarding interests in VIEs that are deemed significant, even if consolidation is not required. The Companys adoption of FIN 46 had no effect on its financial position, results of operations and cash flows.
In April 2003, the FASB issued Statement of Financial Accounting Standards No. 149, Amendment of Statement 133 on Derivative Instruments and Hedging Activities (FAS 149). FAS 149 amends and clarifies the accounting for derivative instruments, including certain derivative instruments embedded in other contracts, and for hedging activities under FAS 133, Accounting for Derivative Instruments and Hedging Activities. FAS 149 is generally effective for contracts entered into or modified after June 30, 2003 and for hedging relationships designated after June 30, 2003. The Companys adoption of FAS 149 had no effect on its financial position, results of operations and cash flows.
In May 2003, the FASB issued Statement of Financial Accounting Standards No. 150, Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity (FAS 150). FAS 150 requires that certain financial instruments, which under previous guidance were accounted for as equity, must now be accounted for as liabilities. The financial instruments affected include mandatorily redeemable stock, certain financial instruments that require or may require the issuer to buy back some of its shares in exchange for cash or other assets and certain obligations that can be settled with shares of stock. FAS 150 is effective for all financial instruments entered into or modified after May 31, 2003 and must be applied to the Companys existing financial instruments effective July 1, 2003, the beginning of the first fiscal period after June 15, 2003. The Company adopted FAS 150 on June 1, 2003. The adoption of this statement had no effect on the Companys financial position, results of operations or cash flows.
In January 2004, the FASB issued FASB Staff Position (FSP) 106-1, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act). The FSP permits a sponsor of a postretirement health care plan that provides a prescription drug benefit to make a one-time election to defer accounting for the effects of the Act. Regardless of whether a sponsor elects that deferral, the FSP requires certain disclosures pending further consideration of the underlying accounting issues. The Company has elected to defer accounting for the effects of
24
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
the Act. The Company is currently evaluating the impact of the Act on its financial position and results of operations.
Reclassification: Certain amounts in the prior years financial statements have been reclassified to conform to the current year presentation.
NOTE B Accounting Change
Effective June 30, 2003, the Company changed the method of accounting for the 15% of its inventories utilizing the LIFO method to the FIFO method. The Company believes that this change is preferable for the following reasons: 1) the change conforms all of its inventories to one method of determining cost, which is the FIFO method; 2) the costs of the Companys inventories have remained fairly level during the past several years, which has substantially negated the benefits of the LIFO method (a better matching of current costs with current revenue in periods of rising costs); 3) the impact of utilizing the LIFO method has had an insignificant impact on the Companys consolidated net income (loss) during the past several years; and 4) the FIFO method results in the valuation of inventories at current costs on the consolidated balance sheet, which provides a more meaningful presentation for investors and financial institutions.
As required under accounting principles generally accepted in the United States, the Company has restated the consolidated balance sheet as of December 31, 2002 to increase inventories by the recorded LIFO reserve ($4.4 million), increase deferred tax liabilities ($1.7 million), and increase shareholders equity ($2.7 million). Previously reported results of operations have not been restated because the impact of utilizing the LIFO method had an insignificant impact on the Companys reported amounts for consolidated net income (loss).
NOTE C Adoption of FAS 142, Goodwill and Other Intangible Assets
Effective January 1, 2002, the Company adopted FAS 142, Goodwill and Other Intangible Assets. Under this standard, goodwill is no longer amortized, but is subject to an impairment test at least annually. The Company has selected October 1 as its annual testing date. In the year of adoption, FAS 142 also requires the Company to perform a transitional test to determine whether goodwill was impaired as of the beginning of the year. Under FAS 142, the initial step in testing for goodwill impairment is to compare the fair value of each reporting unit to its book value. To the extent the fair value of any reporting unit is less than its book value, which would indicate that potential impairment of goodwill exists, a second test is required to determine the amount of impairment.
The Company, with assistance of an outside consultant, completed the transitional impairment review of goodwill using a discounted cash flow approach to determine the fair value of each reporting unit. Based upon the results of these calculations, the Company recorded a non-cash charge for goodwill impairment which aggregated $48,799. In accordance with the provisions of FAS 142, the charge has been accounted for as a cumulative effect of a change in accounting principle, effective January 1, 2002. The Company also completed the annual impairment tests as of October 1, 2003 and 2002, and has determined that no additional impairment of goodwill existed as of those dates.
25
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
The following table summarizes the transitional goodwill impairment charge by reporting segment as well as the carrying amount of goodwill for the years ended December 31, 2002 and December 31, 2003.
Impairment Charge | ||||||||||||
Reporting | recorded effective | Goodwill at | Goodwill at | |||||||||
Segment | January 1, 2002 | December 31, 2002 | December 31, 2003 | |||||||||
ILS
|
$ | 32,239 | $ | 64,949 | $ | 65,763 | ||||||
Aluminum Products
|
9,700 | 16,515 | 16,515 | |||||||||
Manufactured Products
|
6,860 | -0- | -0- | |||||||||
$ | 48,799 | $ | 81,464 | $ | 82,278 | |||||||
The increase in the goodwill in the ILS segment during 2003 results from foreign currency fluctuations.
In accordance with FAS 142, prior period amounts have not been restated. The following table summarizes the reported results for 2001, and the results that would have been reported had the non-amortization provisions of FAS 142 been in effect for that year.
December 31 | ||||
2001 | ||||
Reported net loss
|
$ | (25,444 | ) | |
Amortization of goodwill adjustment, net of tax
|
3,315 | |||
Adjusted net loss
|
$ | (22,129 | ) | |
NOTE D Acquisitions and Dispositions
During the first quarter of 2003, the Company completed the sale of substantially all of the assets of Green Bearing (Green) and St. Louis Screw and Bolt (St. Louis Screw) for cash of approximately $7,300. No gain or loss was recorded on the sale. Green and St. Louis Screw were non-core businesses in the ILS Segment and Manufactured Products Segment, respectively, and had been identified as businesses the Company was selling as part of its restructuring activities during 2002 and 2001.
On September 10, 2002, the Company acquired substantially all of the assets of Ajax Magnethermic Corporation (Ajax), a manufacturer of induction heating and melting equipment. The purchase price of approximately $5,500 and the results of operations of Ajax prior to its date of acquisition were not deemed significant as defined in Regulation S-X.
On April 26, 2002, the Company completed the sale of substantially all of the assets of Castle Rubber Company for cash of approximately $2,500. Castle Rubber, a non-core business in the Manufactured Products Segment, had been identified as a business the Company was discontinuing as part of its restructuring activities during 2001. No gain or loss was recorded on the sale.
On December 21, 2001, the Company completed the sale of substantially all of the assets of Cleveland City Forge for cash of approximately $6,100 and recorded a gain of approximately $100. Cleveland City Forge was a non-core business in the Manufactured Products Segment, producing clevises and turnbuckles for the construction industry.
26
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
NOTE E Other Assets
Other assets consists of the following:
December 31 | |||||||||
2003 | 2002 | ||||||||
Pension assets
|
$ | 36,186 | $ | 32,816 | |||||
Idle assets
|
6,516 | -0- | |||||||
Deferred financing costs
|
5,774 | 4,636 | |||||||
Tooling
|
4,222 | 4,213 | |||||||
Software development costs
|
3,947 | 4,118 | |||||||
Other
|
4,665 | 5,800 | |||||||
Totals
|
$ | 61,310 | $ | 51,583 | |||||
NOTE F Accrued Expenses
Accrued expenses include the following:
December 31 | |||||||||
2003 | 2002 | ||||||||
Accrued salaries, wages and benefits
|
$ | 9,484 | $ | 10,583 | |||||
Advance billings
|
8,496 | 6,594 | |||||||
Warranty and installation accruals
|
6,762 | 8,990 | |||||||
Severance and exit costs
|
2,535 | 4,045 | |||||||
Interest payable
|
2,055 | 3,529 | |||||||
State and local taxes
|
3,809 | 3,206 | |||||||
Sundry
|
13,243 | 11,892 | |||||||
Totals
|
$ | 46,384 | $ | 48,839 | |||||
Substantially all advance billings and warranty and installation accruals relate to the Companys capital equipment businesses.
The changes in the aggregate product warranty liability are as follows for the year ended December 31, 2003 and 2002:
December 31 | ||||||||
2003 | 2002 | |||||||
Balance at beginning of year
|
$ | 6,506 | $ | 997 | ||||
Claims paid during the year
|
(2,399 | ) | (1,430 | ) | ||||
Additional warranties issued during year
|
1,139 | 1,858 | ||||||
Acquired warranty liabilities
|
-0- | 5,081 | ||||||
Other
|
368 | -0- | ||||||
Balance at end of year
|
$ | 5,614 | $ | 6,506 | ||||
The acquired warranty liability during 2002 reflects the warranty liability of Ajax, which was acquired in September, 2002.
27
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
NOTE G Financing Arrangements
Long-term debt consists of the following:
December 31 | |||||||||
2003 | 2002 | ||||||||
9.25% Senior Subordinated Notes due 2007.
|
$ | 199,930 | $ | 199,930 | |||||
Revolving credit maturing on June 30, 2004.
|
-0- | 114,000 | |||||||
Revolving credit maturing on July 30, 2007.
|
101,000 | -0- | |||||||
Industrial Development Revenue Bonds maturing in
2012 at interest rates from 2.00% to 4.15%
|
4,478 | 4,863 | |||||||
Other
|
4,817 | 6,329 | |||||||
310,225 | 325,122 | ||||||||
Less current maturities
|
1,061 | 1,306 | |||||||
Total
|
$ | 309,164 | $ | 323,816 | |||||
Maturities of long-term debt during each of the five years following December 31, 2003 are approximately $1,061 in 2004, $1,011 in 2005, $1,016 in 2006, $301,969 in 2007 and $804 in 2008.
The Company is a party to a credit and security agreement dated November 5, 2003, as amended (Credit Agreement), with a group of banks, under which it may borrow or issue standby letters of credit or commercial letters of credit up to $165,000. The Credit Agreement currently contains a detailed borrowing base formula which provides borrowing capacity to the Company based on negotiated percentages of eligible accounts receivable, inventory and fixed assets. At December 31, 2003, the Company had approximately $47,500 of unused borrowing capacity available under the Credit Agreement. Interest is payable quarterly at either the banks prime lending rate (4.00% at December 31, 2003) or, at Park-Ohios election, at LIBOR plus 1.75%-2.50%. The Companys ability to elect LIBOR-based interest as well as the overall interest rate are dependent on the Companys Debt Service Coverage Ratio, as defined in the Credit Agreement. Up to $20,000 in standby letters of credit and commercial letters of credit may be issued under the Credit Agreement. As of December 31, 2003, in addition to amounts borrowed under the Credit Agreement, there is $7,900 outstanding primarily for standby letters of credit. A fee of .25% is imposed by the bank on the unused portion of available borrowings. The Credit Agreement expires on July 30, 2007 and borrowings are secured by substantially all of the Companys assets.
Provisions of the indenture governing the Senior Subordinated Notes and the revolving credit agreement contain restrictions on the Companys ability to incur additional indebtedness, to create liens or other encumbrances, to make certain payments, investments, loans and guarantees and to sell or otherwise dispose of a substantial portion of assets or to merge or consolidate with an unaffiliated entity. At December 31, 2003, the Company was in compliance with all financial covenants of the Credit Agreement.
The weighted average interest rate on all debt was 7.26% at December 31, 2003.
The fair market value of the Senior Subordinated Notes based on published market prices was approximately $201,429 and $129,955 at December 31, 2003 and 2002, respectively. The carrying value of cash and cash equivalents, accounts receivable, accounts payable, and borrowings under the credit agreement approximate fair value at December 31, 2003 and 2002.
28
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
NOTE H Income Taxes
Income taxes consisted of the following:
Year Ended December 31 | |||||||||||||
2003 | 2002 | 2001 | |||||||||||
Current (refundable):
|
|||||||||||||
Federal
|
$ | -0- | $ | (2,210 | ) | $ | (5,828 | ) | |||||
State
|
16 | 387 | 369 | ||||||||||
Foreign
|
888 | 769 | 532 | ||||||||||
904 | (1,054 | ) | (4,927 | ) | |||||||||
Deferred:
|
|||||||||||||
Federal
|
-0- | 1,951 | (6,135 | ) | |||||||||
State
|
-0- | -0- | (338 | ) | |||||||||
-0- | 1,951 | (6,473 | ) | ||||||||||
Income taxes
|
$ | 904 | $ | 897 | $ | (11,400 | ) | ||||||
The reasons for the difference between income tax expense and the amount computed by applying the statutory Federal income tax rate to income before income taxes are as follows:
Year Ended December 31 | ||||||||||||
2003 | 2002 | 2001 | ||||||||||
Computed statutory amount
|
$ | (3,712 | ) | $ | (3,895 | ) | $ | (12,700 | ) | |||
Effect of state income taxes
|
11 | 411 | 20 | |||||||||
Goodwill
|
-0- | -0- | 668 | |||||||||
Foreign rate differences
|
815 | 599 | 275 | |||||||||
Valuation allowance
|
3,695 | 3,475 | -0- | |||||||||
Other, net
|
95 | 307 | 337 | |||||||||
Income taxes (benefit)
|
$ | 904 | $ | 897 | $ | (11,400 | ) | |||||
29
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
Significant components of the Companys net deferred tax assets and liabilities are as follows:
December 31 | ||||||||||
2003 | 2002 | |||||||||
Deferred tax assets:
|
||||||||||
Postretirement benefit obligation
|
$ | 7,600 | $ | 8,100 | ||||||
Inventory
|
8,400 | 7,200 | ||||||||
Net operating loss and tax credit carryforwards
|
14,300 | 10,900 | ||||||||
Goodwill
|
6,800 | 6,800 | ||||||||
Othernet
|
8,400 | 2,600 | ||||||||
Total deferred tax assets
|
45,500 | 35,600 | ||||||||
Deferred tax liabilities:
|
||||||||||
Tax over book depreciation
|
13,900 | 12,800 | ||||||||
Pension
|
11,400 | 10,500 | ||||||||
Total deferred tax liabilities
|
25,300 | 23,300 | ||||||||
20,200 | 12,300 | |||||||||
Valuation reserves
|
(20,200 | ) | (12,300 | ) | ||||||
Net deferred tax assets
|
$ | -0- | $ | -0- | ||||||
At December 31, 2003, the Company has net operating loss carryforwards for income tax purposes of approximately $35,700, which will expire between 2021 and 2023. In accordance with the provisions of FAS 109 Accounting for Income Taxes, the tax benefits related to these carryforwards have been fully reserved as of December 31, 2003 since the Company is in a three year cumulative loss position.
NOTE I Legal Proceedings
The Company is subject to various pending and threatened lawsuits in which claims for monetary damages are asserted in the ordinary course of business. While any litigation involves an element of uncertainty, in the opinion of management, liabilities, if any, arising from currently pending or threatened litigation will not have a material adverse effect on the Companys financial condition, liquidity and results of operations.
30
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
NOTE J Pensions and Postretirement Benefits
The following tables set forth the change in benefit obligation, plan assets, funded status and amounts recognized in the consolidated balance sheet for the defined benefit pension and postretirement benefit plans as of December 31, 2003 and 2002:
Postretirement | ||||||||||||||||
Pension | Benefits | |||||||||||||||
2003 | 2002 | 2003 | 2002 | |||||||||||||
Change in benefit obligation
|
||||||||||||||||
Benefit obligation at beginning of year
|
$ | 52,481 | $ | 50,564 | $ | 24,869 | $ | 23,403 | ||||||||
Service cost
|
545 | 399 | 147 | 204 | ||||||||||||
Curtailment and settlement
|
(208 | ) | 2,053 | -0- | -0- | |||||||||||
Interest cost
|
3,498 | 3,556 | 1,701 | 1,712 | ||||||||||||
Plan participants contributions
|
-0- | -0- | 247 | 135 | ||||||||||||
Actuarial losses (gains)
|
1,800 | 1,132 | 3,758 | 1,570 | ||||||||||||
Benefits and expenses paid
|
(5,041 | ) | (5,223 | ) | (3,356 | ) | (2,155 | ) | ||||||||
Benefit obligation at end of year
|
$ | 53,075 | $ | 52,481 | $ | 27,366 | $ | 24,869 | ||||||||
Change in plan assets
|
||||||||||||||||
Fair value of plan assets at beginning of year
|
$ | 85,401 | $ | 100,498 | $ | -0- | $ | -0- | ||||||||
Actual return on plan assets
|
17,243 | (8,811 | ) | -0- | -0- | |||||||||||
Settlement accounting
|
-0- | (1,063 | ) | -0- | -0- | |||||||||||
Company contributions
|
-0- | -0- | 3,109 | 2,020 | ||||||||||||
Plan participants contributions
|
-0- | -0- | 247 | 135 | ||||||||||||
Benefits and expense paid
|
(5,041 | ) | (5,223 | ) | (3,356 | ) | (2,155 | ) | ||||||||
Fair value of plan assets at end of year
|
$ | 97,603 | $ | 85,401 | $ | -0- | $ | -0- | ||||||||
Funded (underfunded) status of the plan
|
$ | 44,528 | $ | 32,920 | $ | (27,366 | ) | $ | (24,869 | ) | ||||||
Unrecognized net transition obligation
|
(487 | ) | (536 | ) | -0- | -0- | ||||||||||
Unrecognized net actuarial (gain) loss
|
(7,235 | ) | 1,547 | 5,375 | (303 | ) | ||||||||||
Unrecognized prior service cost (benefit)
|
773 | 1,198 | (327 | ) | (407 | ) | ||||||||||
Net amount recognized at year end
|
$ | 37,579 | $ | 35,129 | $ | (22,318 | ) | $ | (25,579 | ) | ||||||
Amounts recognized in the consolidated balance sheets consists of:
2003 | 2002 | ||||||||
Prepaid pension cost
|
$ | 36,186 | $ | 32,816 | |||||
Accrued pension cost
|
(2,962 | ) | (3,526 | ) | |||||
Intangible asset
|
-0- | 284 | |||||||
Accumulated other comprehensive loss
|
4,355 | 5,555 | |||||||
Net amount recognized at the end of year
|
$ | 37,579 | $ | 35,129 | |||||
31
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
The pension plan weighted-average asset allocation at year ended 2003 and 2002 and target allocation for 2004 are as follows:
Plan Assets | ||||||||||||
Target 2004 | 2003 | 2002 | ||||||||||
Asset Category
|
||||||||||||
Equity securities
|
60-70 | % | 64.8 | % | 62.7 | % | ||||||
Debt securities
|
25-30 | 26.0 | 28.7 | |||||||||
Other
|
5-10 | 9.2 | 8.6 | |||||||||
100 | % | 100 | % | 100 | % | |||||||
The Company recorded a minimum pension liability of $4,355 at December 31, 2003 and $5,555 at December 31, 2002, as required by Financial Accounting Standards Board Statement No. 87. The adjustment is reflected in other comprehensive income and long-term liabilities. The adjustment relates to two of the Companys defined benefit plans, for which the accumulated benefit obligations of $16,336 at December 31, 2003 ($15,573 at December 31, 2002), exceed the fair value of the underlying pension assets of $13,374 at December 31, 2003 ($12,047 at December 31, 2002). Amounts were as follows:
2003 | 2002 | |||||||
Projected benefit obligation
|
$ | 16,336 | $ | 15,573 | ||||
Accumulated benefit obligation
|
$ | 16,336 | $ | 15,573 | ||||
Fair value of plan assets
|
$ | 13,374 | $ | 12,047 | ||||
The following tables summarize the assumptions used by the consulting actuary and the related cost information.
Postretirement | ||||||||||||||||
Pension | Benefits | |||||||||||||||
2003 | 2002 | 2003 | 2002 | |||||||||||||
Weighted-Average assumptions as of
December 31
|
||||||||||||||||
Discount rate
|
6.50 | % | 7.00 | % | 6.50 | % | 7.00 | % | ||||||||
Expected return on plan assets
|
8.75 | % | 8.75 | % | N/A | N/A | ||||||||||
Rate of compensation increase
|
2.00 | % | 2.00 | % | N/A | N/A |
In determining its expected return on plan assets assumption for the year ended December 31, 2003, the Company considered historical experience, its asset allocation, expected future long-term rates of return for each major asset class, and an assumed long-term inflation rate. Based on these factors, the Company derived an expected return on plan assets for the year ended December 31, 2003 of 8.75%. This assumption was supported by the asset return generation model used by the Companys independent actuaries, which projected future asset returns using simulation and asset class correlation.
The Company has elected to defer recognition of the potential effect of the Medicare Prescription Drug, Improvement and Modernization Act of 2003 until authoritative guidance on the accounting for the federal subsidy is issued.
For measurement purposes, a 10% percent annual rate of increase in the per capita cost of covered health care benefits was assumed for 2003. The rate was assumed to decrease gradually to 5% for 2009 and remain at that level thereafter.
32
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
Pension Benefits | Other Benefits | |||||||||||||||||||||||
2003 | 2002 | 2001 | 2003 | 2002 | 2001 | |||||||||||||||||||
Components of net periodic benefit
cost
|
||||||||||||||||||||||||
Service costs
|
$ | 545 | $ | 399 | $ | 590 | $ | 147 | $ | 204 | $ | 179 | ||||||||||||
Interest costs
|
3,498 | 3,556 | 3,506 | 1,701 | 1,712 | 1,663 | ||||||||||||||||||
Expected return on plan assets
|
(7,229 | ) | (8,394 | ) | (8,658 | ) | -0- | -0- | -0- | |||||||||||||||
Transition obligation
|
(49 | ) | (49 | ) | (56 | ) | -0- | -0- | -0- | |||||||||||||||
Amortization of prior service cost
|
257 | 319 | 363 | (80 | ) | (79 | ) | (79 | ) | |||||||||||||||
Recognized net actuarial (gain) loss
|
361 | (1,055 | ) | (1,720 | ) | 43 | 11 | (28 | ) | |||||||||||||||
Benefit (income) costs
|
$ | (2,617 | ) | $ | (5,224 | ) | $ | (5,975 | ) | $ | 1,811 | $ | 1,848 | $ | 1,735 | |||||||||
The Company recorded $167 of non-cash pension curtailment charges in 2003, $2,700 in 2002 and $200 in 2001 related to the disposal or closure of three manufacturing facilities. These were classified as restructuring charges in each year.
The Company has two postretirement benefit plans. Under both of these plans, health care benefits are provided on both a contributory and noncontributory basis. The assumed health care cost trend rate has a significant effect on the amounts reported. A one-percentage-point change in the assumed health care cost trend rate would have the following effects:
1-Percentage | 1-Percentage | |||||||
Point | Point | |||||||
Increase | Decrease | |||||||
Effect on total of service and interest cost
components in 2003
|
$ | 138 | $ | 104 | ||||
Effect on post retirement benefit obligation as
of December 31, 2003
|
$ | 1,767 | $ | 1,545 |
The total contribution charged to pension expense for the Companys defined contribution plans was $1,331 in 2003, $1,273 in 2002 and $1,382 in 2001. The Company expects to have no contribution to its defined benefit plans in 2004.
NOTE K Leases
Rental expense for 2003, 2002 and 2001 was $10,263, $10,749 and $12,638, respectively. Future minimum lease commitments during each of the five years following December 31, 2003 are as follows: $7,178 in 2004, $5,259 in 2005, $3,273 in 2006, $1,600 in 2007, $1,329 in 2008 and $1,856 thereafter.
NOTE L Industry Segments
The Company operates through three segments: Integrated Logistics Solutions (ILS), Aluminum Products and Manufactured Products. ILS is a leading supply chain logistics provider of production components to large, multinational manufacturing companies, other manufacturers and distributors. In connection with the supply of such production components, ILS provides a variety of value-added, cost-effective supply chain management services. The principal customers of ILS are in the semiconductor equipment, heavy-duty truck, industrial equipment, aerospace and defense, electrical controls, HVAC, vehicle parts and accessories, appliances, and lawn and garden equipment industries. Aluminum Products manufactures cast aluminum components for automotive, agricultural equipment, heavy-duty truck and construction equipment. Aluminum Products also provides value-added services such as design and engineering, machining and assembly. Manufactured Products operates a diverse group of niche manu-
33
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
facturing businesses that design and manufacture a broad range of high quality products engineered for specific customer applications. The principal customers of Manufactured Products are original equipment manufacturers and end-users in the aerospace, automotive, railroad, truck and oil industries.
The Companys sales are made through its own sales organization, distributors and representatives. Intersegment sales are immaterial and eliminated in consolidation and are not included in the figures presented. Intersegment sales are accounted for at values based on market prices. Income allocated to segments excludes certain corporate expenses and interest expense. Identifiable assets by industry segment include assets directly identified with those operations.
Corporate assets generally consist of cash and cash equivalents, deferred tax assets, property and equipment, and other assets.
Year Ended December 31 | |||||||||||||
2003 | 2002 | 2001 | |||||||||||
Net sales:
|
|||||||||||||
ILS
|
$ | 377,645 | $ | 398,141 | $ | 416,962 | |||||||
Aluminum products
|
90,080 | 106,148 | 84,846 | ||||||||||
Manufactured products
|
156,570 | 130,166 | 134,609 | ||||||||||
$ | 624,295 | $ | 634,455 | $ | 636,417 | ||||||||
Income (loss) before income taxes and
amortization of goodwill:
|
|||||||||||||
ILS
|
$ | 24,893 | $ | 17,467 | $ | 22,944 | |||||||
Aluminum products
|
10,201 | 4,739 | (2,327 | ) | |||||||||
Manufactured products
|
(13,759 | ) | (1,342 | ) | (14,287 | ) | |||||||
$ | 21,335 | $ | 20,864 | $ | 6,330 | ||||||||
Amortization of goodwill:
|
|||||||||||||
ILS
|
$ | -0- | $ | -0- | $ | 2,702 | |||||||
Aluminum products
|
-0- | -0- | 745 | ||||||||||
Manufactured products
|
-0- | -0- | 286 | ||||||||||
$ | -0- | $ | -0- | $ | 3,733 | ||||||||
Income (loss) before income taxes and change
in accounting principle:
|
|||||||||||||
ILS
|
$ | 24,893 | $ | 17,467 | $ | 20,242 | |||||||
Aluminum products
|
10,201 | 4,739 | (3,072 | ) | |||||||||
Manufactured products
|
(13,759 | ) | (1,342 | ) | (14,573 | ) | |||||||
21,335 | 20,864 | 2,597 | |||||||||||
Corporate costs
|
(5,803 | ) | (4,285 | ) | (6,483 | ) | |||||||
Interest expense
|
(26,151 | ) | (27,623 | ) | (31,108 | ) | |||||||
Non-operating items, net
|
-0- | -0- | (1,850 | ) | |||||||||
$ | (10,619 | ) | $ | (11,044 | ) | $ | (36,844 | ) | |||||
34
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
Year Ended December 31 | |||||||||||||
2003 | 2002 | 2001 | |||||||||||
Identifiable assets:
|
|||||||||||||
ILS
|
$ | 267,361 | $ | 273,442 | $ | 312,288 | |||||||
Aluminum products
|
88,031 | 79,797 | 95,033 | ||||||||||
Manufactured products
|
121,331 | 151,880 | 141,774 | ||||||||||
General corporate
|
32,821 | 37,824 | 45,813 | ||||||||||
$ | 509,544 | $ | 542,943 | $ | 594,908 | ||||||||
Depreciation and amortization expense:
|
|||||||||||||
ILS
|
$ | 4,868 | $ | 5,206 | $ | 8,441 | |||||||
Aluminum products
|
5,342 | 6,432 | 5,532 | ||||||||||
Manufactured products
|
5,050 | 4,307 | 5,632 | ||||||||||
General corporate
|
219 | 320 | 306 | ||||||||||
$ | 15,479 | $ | 16,265 | $ | 19,911 | ||||||||
Capital expenditures:
|
|||||||||||||
ILS
|
$ | 3,017 | $ | 1,603 | $ | 1,972 | |||||||
Aluminum products
|
1,878 | 5,927 | 3,160 | ||||||||||
Manufactured products
|
5,867 | 6,201 | 8,352 | ||||||||||
General corporate
|
107 | -0- | 439 | ||||||||||
$ | 10,869 | $ | 13,731 | $ | 13,923 | ||||||||
The Company had sales of $68,238 in 2003 to Navistar which represented approximately 11% of consolidated net sales. For 2002 and 2001, sales to no single customer were greater than 10% of consolidated net sales.
The Companys approximate percentage of net sales by geographic region were as follows:
Year Ended | ||||||||||||
December 31 | ||||||||||||
2003 | 2002 | 2001 | ||||||||||
United States
|
83 | % | 80 | % | 88 | % | ||||||
Canada
|
8 | % | 13 | % | 7 | % | ||||||
Other
|
9 | % | 7 | % | 5 | % | ||||||
100 | % | 100 | % | 100 | % | |||||||
At December 31, 2003, approximately 88% of the Companys assets are maintained in the United States.
35
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
NOTE M Accumulated Comprehensive Loss
The components of accumulated comprehensive loss at December 31, 2003 and 2002 are as follows:
December 31 | |||||||||
2003 | 2002 | ||||||||
Foreign currency translation adjustment
|
$ | (1,091 | ) | $ | 2,541 | ||||
Minimum pension liability
|
4,355 | 5,555 | |||||||
Total
|
$ | 3,264 | $ | 8,096 | |||||
NOTE N Restructuring and Unusual Charges
Since 2001, the Company has responded to the economic downturn by reducing costs in a variety of ways, including restructuring businesses and selling non-core manufacturing assets. These activities generated restructuring and asset impairment charges in 2001, 2002 and 2003, as the Companys restructuring efforts continued and evolved.
During 2001, the Company recorded restructuring and asset impairment charges aggregating $28,462, primarily related to managements decision to exit certain under-performing product lines and to close or consolidate certain operating facilities in 2002. The Companys actions included 1) selling or discontinuing the businesses of Castle Rubber and Ajax Manufacturing, 2) closing the Cicero Flexible Products manufacturing facility and discontinue certain product lines, 3) inventory write-downs and other restructuring activities at St. Louis Screw and Bolt and Tocco, 4) closing twenty ILS supply chain logistics facilities and two ILS manufacturing plants, 5) closing an Aluminum Products machining facility, and 6) write-down of certain Corporate assets to current value. The charges were composed of $11,280 for the impairment of property and equipment and other long-term assets; $10,299 million of cost of goods sold, primarily to write down inventory of discontinued businesses and product lines to current market value; and $6,883 for severance (525 employees) and exit costs. Below is a summary of these charges by segment.
Cost of | ||||||||||||||||
Products | Asset | Restructuring | ||||||||||||||
Sold | Impairment | & Severance | Total | |||||||||||||
Manufactured Products
|
$ | 8,599 | $ | 10,080 | $ | 2,030 | $ | 20,709 | ||||||||
ILS
|
1,700 | 600 | 4,070 | 6,370 | ||||||||||||
Aluminum Products
|
-0- | -0- | 783 | 783 | ||||||||||||
Corporate
|
-0- | 600 | -0- | 600 | ||||||||||||
$ | 10,299 | $ | 11,280 | $ | 6,883 | $ | 28,462 | |||||||||
During 2002, the Company recorded further restructuring and asset impairment charges aggregating $19,190, primarily related to management decisions to exit additional product lines and consolidate additional facilities. The Companys planned actions included 1) selling or discontinuing the businesses of St. Louis Screw and Bolt and Green Bearing, 2) closing five additional supply chain logistics facilities and 3) closing or selling two Aluminum Products manufacturing plants (one of which was closed as of December 31, 2002). The charges were composed of $5,599 for severance (490 employees) and exit costs, $2,700 for pension curtailment costs; $5,628 of costs of goods sold, primarily to write down inventory of discontinued businesses and product lines to current market value; and $5,263 for impairment of property and equipment and other long-term assets. Below is a summary of these charges by segment.
36
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
Cost of | ||||||||||||||||||||
Products | Asset | Restructuring | Pension | |||||||||||||||||
Sold | Impairment | & Severance | Curtailment | Total | ||||||||||||||||
ILS
|
$ | 4,500 | $ | -0- | $ | 2,534 | $ | 2,000 | $ | 9,034 | ||||||||||
Manufactured Products
|
1,128 | 2,103 | 2,628 | 700 | 6,559 | |||||||||||||||
Aluminum Products
|
-0- | 3,160 | 437 | -0- | 3,597 | |||||||||||||||
$ | 5,628 | $ | 5,263 | $ | 5,599 | $ | 2,700 | $ | 19,190 | |||||||||||
During the fourth quarter of 2003, the Company continued its multi-year efforts to position the Company for renewed, more profitable growth and recorded restructuring and asset impairment charges aggregating $19,446. The action primarily related to restructuring at the Companys Forge Group resulting from a decision to shut down its locomotive crankshaft forging plant after entering into a long-term supply contract to purchase these forgings from a third party. The charges were composed of $990 for exit costs; $638 of cost of goods sold primarily to write down inventory of discontinued product lines to current market value; $1,767 for pension curtailment and multi-employer pension plan withdrawal costs resulting primarily from the termination of union representation at the locomotive crankshaft forging plant and another Manufactured Products manufacturing facility and the closure of an Aluminum Products manufacturing plant; and $16,051 for impairment of property and equipment and other long-term assets. Below is a summary of these charges by segment.
Cost of | ||||||||||||||||||||
Products | Asset | Restructuring | Pension | |||||||||||||||||
Sold | Impairment | & Severance | Curtailment | Total | ||||||||||||||||
Manufactured Products
|
$ | 638 | $ | 16,051 | $ | 990 | $ | 1,600 | $ | 19,279 | ||||||||||
Aluminum Products
|
-0- | -0- | -0- | 167 | 167 | |||||||||||||||
$ | 638 | $ | 16,051 | $ | 990 | $ | 1,767 | $ | 19,446 | |||||||||||
The accrued liability for severance and exit costs and related cash payments consisted of:
Severance and exit charges recorded in 2001
|
$ | 6,883 | ||
Cash payments made in 2001
|
(2,731 | ) | ||
Balance at December 31, 2001
|
4,152 | |||
Severance and exit charges recorded in 2002
|
5,599 | |||
Cash payments made in 2002
|
(5,706 | ) | ||
Balance at December 31, 2002
|
4,045 | |||
Severance and exit charges recorded in 2003
|
990 | |||
Cash payments made in 2003
|
(2,500 | ) | ||
Balance at December 31, 2003
|
$ | 2,535 | ||
As of December 31, 2003, all of the 525 employees identified in 2001 and all but 5 of the 490 employees identified in 2002 had been terminated. The workforce reductions under the restructuring plan consisted of hourly and salary employees at various operating facilities due to either closure or consolidation. As of December 31, 2003, the Company had an accrued liability of $2,535 for future estimated employee severance and plant closing payments.
Idle fixed assets of $6,516 were included in other assets as of December 31, 2003. These consisted primarily of property, plant and equipment of two idled aluminum casting plants, for which the Com-
37
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Continued
pany is evaluating new products and technologies. These assets may either be reclassified to property, plant and equipment if placed in service, or sold. They are currently carried at estimated fair value.
At December 31, 2003, the Companys balance sheet reflected assets held for sale at their estimated current value of $2,321 for inventory, property, plant and equipment and other long-term assets. Net sales for the businesses that were included in net assets held for sale were $1,139 in 2003, $19,159 in 2002, and $25,356 in 2001. Operating income (loss), excluding restructuring and unusual charges for these entities were $(32) in 2003, $(334) in 2002, and $703 in 2001.
38
Item 9. | Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
There were no changes in nor disagreements with Park-Ohios independent auditors on accounting and financial disclosure matters within the two-year period ended December 31, 2003.
Item 9A. | Controls and Procedures |
As of December 31, 2003, management, including our chief executive officer and chief financial officer, evaluated the effectiveness of the design and operation of the Companys disclosure controls and procedures. Based upon, and as of the date of, that evaluation, our chief executive officer and chief financial officer concluded that the disclosure controls and procedures were effective, in all material respects, to ensure that information required to be disclosed in the reports we file and submit under the Securities Exchange Act of 1934, as amended, is recorded, processed, summarized and reported as and when required.
There have been no changes in the Companys internal control over financial reporting that occurred during the fourth quarter of 2003 that has materially affected, or is reasonably likely to materially affect, the Companys internal control over financial reporting.
Part III
Item 10. | Directors and Executive Officers of the Registrant |
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
Item 11. | Executive Compensation |
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
Item 12. | Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters |
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
Item 13. | Certain Relationships and Related Transactions |
Information required by this item has been omitted pursuant to General Instruction I of Form 10-K.
Item 14. | Principal Accountant Fees and Services |
The following table presents fees for professional audit services rendered by Ernst & Young LLP for the audit of the Companys and its parents annual financial statements for the years ended December 31, 2003 and 2002:
2003 | 2002 | |||||||
Audit fees
|
$ | 401,000 | $ | 427,000 | ||||
Tax fees
|
67,250 | 71,000 | ||||||
Audit-related fees
|
215,500 | 204,000 |
Fees for audit services include fees associated with the annual audit, the reviews of the Companys quarterly reports on Form 10-Q, and statutory audits required internationally. Audit-related fees principally included fees in connection with pension plan audits and accounting consultation. Tax fees included tax compliance, tax advice and tax planning. Park-Ohio is a wholly-owned subsidiary of Holdings and does not have a separate audit committee. Holdings audit committee has adopted a pre-approval policy for audit and non-audit related services. For a description of Holdings pre-approval policies for audit and non-audit related services, see Holdings proxy statement.
39
Part IV
Item 15. | Exhibits, Financial Statement Schedules and Reports on Form 8-K |
(a)(1) The following financial statements are included in Part II, Item 8:
Page | |||||
Report of Ernst & Young, LLP, Independent
Auditors
|
17 | ||||
Financial Statements
|
|||||
Consolidated balance
sheets December 31, 2003 and 2002
|
18 | ||||
Consolidated statements of
operations years ended December 31, 2003,
2002 and 2001
|
19 | ||||
Consolidated statements of shareholders
equity years ended December 31, 2003, 2002
and 2001
|
20 | ||||
Consolidated statements of cash
flows years ended December 31, 2003, 2002
and 2001
|
21 | ||||
Notes to consolidated financial statements
|
22 |
(2) Financial Statement Schedules
All Schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions or are not applicable and, therefore, have been omitted. |
(3) Exhibits:
The Exhibits filed as part of this Form 10-K are listed on the Exhibit Index immediately preceding such exhibits, incorporated herein by reference. |
(b) | Reports on Form 8-K filed in the fourth quarter of 2003: None |
Supplemental Information to be furnished with reports filed pursuant to Section 15(d) of the Act by registrants which have not registered securities pursuant to Section 12 of the Act.
No annual report or proxy statement covering the Companys last fiscal year has been or will be circulated to security holders.
40
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
PARK-OHIO INDUSTRIES, INC. (Registrant) |
By: |
/s/ RICHARD P. ELLIOTT |
Richard P. Elliott, Vice President and Chief Financial Officer |
Date: March 29, 2004
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed by the following persons in the capacities and on the dates indicated.
* Edward F. Crawford |
Chairman, Chief Executive Officer and Director | |||
* Richard P. Elliott |
Vice President and Chief Financial Officer (Principal Financial and Accounting Officer) | |||
* Matthew V. Crawford |
President and Director | |||
* Kevin R. Greene |
Director | |||
* Lewis E. Hatch, Jr. |
Director | March 29, 2004 | ||
* Daniel T. Moore |
Director | |||
* Lawrence O. Selhorst |
Director | |||
* Ronna Romney |
Director | |||
* James W. Wert |
Director |
* The undersigned, pursuant to a Power of Attorney executed by each of the Directors and officers identified above and filed with the Securities and Exchange Commission, by signing his name hereto, does hereby sign and execute this report on behalf of each of the persons noted above, in the capacities indicated.
March 29, 2004
By: |
/s/ ROBERT D. VILSACK |
Robert D. Vilsack, Attorney-in-Fact |
41
ANNUAL REPORT ON FORM 10-K
For the Year Ended December 31, 2003
EXHIBIT INDEX
Exhibit | ||||
3.1 | Amended and Restated Articles of Incorporation of Park-Ohio Holdings Corp. (filed as Exhibit 3.1 to the Form 10-K of Park-Ohio Holdings Corp. for the year ended December 31, 1998, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
3.2 | Code of Regulations of Park-Ohio Holdings Corp. (filed as Exhibit 3.2 to the Form 10-K of Park-Ohio Holdings Corp. for the year ended December 31, 1998, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.1 | Indenture, dated June 3, 1999 by and among Park-Ohio Industries, Inc. and Norwest Bank Minnesota, N.A., as trustee (filed as Exhibit 4.2 of the Companys Registration Statement on Form S-4, filed on July 23, 1999, SEC File No. 333-83117 and incorporated by reference and made a part hereof) | |||
4.2 | Credit and Security Agreement among Park-Ohio Industries, Inc., and various financial institutions dated December 22, 2000 (filed as Exhibit 4.2 to the Form 10-K of Park-Ohio Holdings Corp. for the year ended December 31, 2000, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.3 | First amendment, dated March 12, 2001, to the Credit and Security Agreement among Park-Ohio Industries, Inc. and various financial institutions (filed as Exhibit 4.2 to the Form 10-K of Park-Ohio Holdings Corp. for the year ended December 31, 2000, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.4 | Second amendment, dated June 30, 2001, to the Credit and Security Agreement among Park-Ohio Industries, Inc. and various financial institutions (filed as Exhibit 4 to the Form 10-Q of Park-Ohio Holdings Corp. for the quarter ended June 30, 2001, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.5 | Third amendment, dated November 14, 2001, to the Credit and Security Agreement among Park-Ohio Industries, Inc. and various financial institutions (filed as Exhibit 4 to the Form 8-K of Park-Ohio Holdings Corp. dated December 14, 2001, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.6 | Fourth amendment, dated as of December 31, 2001, to the Credit and Security Agreement among Park-Ohio Industries, Inc. and various financial institutions (filed as Exhibit 4.6 to the Form 10-K of Park-Ohio Holdings, Corp. for the year ended December 31, 2001, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
4.7 | Fifth amendment, dated as of September 30, 2002, to the Credit and Security Agreement among Park-Ohio Industries, Inc. and various financial institutions (filed as Exhibit 4 to the Form 10-Q of Park-Ohio Holdings Corp. for the quarter ended September 30, 2002, SEC File No. 000-03134 and incorporated by reference and made a part of hereof.) | |||
4.8 | Amended and Restated Credit Agreement, dated November 5, 2003, among Park-Ohio Industries, Inc., the other loan parties party thereto, the lenders party thereto, Bank One, NA and Banc One Capital Markets Inc. (filed as Exhibit 4 to the Form 10-Q of Park-Ohio Holdings Corp. for the quarter ended September 30, 2003, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
10.1 | Form of Indemnification Agreement entered into between Park-Ohio Holdings Corp. and each of its directors and certain officers (filed as Exhibit 10.1 to the Form 10-K of Park-Ohio Holdings Corp. for the year ended December 31, 1998, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
10.2* | Amended and Restated 1998 Long-Term Incentive Plan (filed as Appendix A to the Definitive Proxy Statement of Park-Ohio Holdings Corp., filed on April 23, 2001, SEC File No. 000-03134 and incorporated by reference and made a part hereof) | |||
12.1 | Computation of Ratios | |||
21.1 | List of Subsidiaries of Park-Ohio Industries, Inc. | |||
23.1 | Consent of Ernst & Young LLP | |||
24.1 | Power of Attorney |
Exhibit | ||||
31.1 | Principal Executive Officers Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
31.2 | Principal Financial Officers Certification Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
32 | Certification requirement under Section 906 of the Sarbanes-Oxley Act of 2002 |