SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the Fiscal Year Ended
|
Commission File Number | |
December 31, 2001
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1-8485 |
MILACRON INC.
Incorporated in Delaware
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I.R.S No. 31-1062125 |
Securities Registered Pursuant to Section 12(b) of the Act:
Title of Each Class:
Common Shares Par Value $1.00 |
Name of Each Exchange on Which Registered: New York Stock Exchange, Inc. |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15 (d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes x No o |
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. o
The aggregate market value of voting stock held by non-affiliates of the registrant is $335,858,798 at February 28, 2002*
*Voting stock held by officers, directors and principal holders is not included in the computation. The company, however, has not made a determination that such individuals are affiliates within the meaning of Rule 405 under the Securities Act of 1933.
Number of shares of Common Stock, $1.00 par value, outstanding as of February 28, 2002: 33,630,217
Documents Incorporated by
Reference:
PART III Proxy statement, dated March 29, 2002
Milacron Inc.
Page | ||||||
PART I | ||||||
Item 1.
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Business
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3 | ||||
Executive Officers of the Registrant
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9 | |||||
Item 2.
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Properties
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10 | ||||
Item 3.
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Legal Proceedings
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10 | ||||
Item 4.
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Submission of Matters to a Vote of Security
Holders
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10 | ||||
PART II | ||||||
Item 5.
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Market for the Registrants Common Equity
and Related Stockholder Matters
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10 | ||||
Item 6.
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Selected Financial Data
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11 | ||||
Item 7.
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Managements Discussion and Analysis of
Financial Condition and Results of Operations
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12 | ||||
Item 7A.
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Quantitative and Qualitative Disclosures About
Market Risk
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24 | ||||
Item 8.
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Financial Statements and Supplementary Data
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24 | ||||
Item 9.
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Changes in and Disagreements with Accountants on
Accounting and Financial Disclosure
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49 | ||||
PART III | ||||||
Item 10.
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Directors and Executive Officers of the Registrant
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49 | ||||
Item 11.
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Executive Compensation
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49 | ||||
Item 12.
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Security Ownership of Certain Beneficial Owners
and Management
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49 | ||||
Item 13.
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Certain Relationships and Related Transactions
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49 | ||||
PART IV | ||||||
Item 14.
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Exhibits, Financial Statement Schedules and
Reports on Form 8-K
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49 | ||||
Schedule II Valuation and Qualifying
Accounts and Reserves
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53 | |||||
Signatures
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54 | |||||
Index to Certain Exhibits and Financial Statement
Schedules
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55 |
2
PART I
Item 1. Business
General
Starting out in the 1860s as a screw and tap maker in a small shop in downtown Cincinnati, the company was first incorporated in 1884. As a successor to that business, Milacron was most recently incorporated in Delaware in 1983. Known throughout most of our history as a leading maker of machine tools serving metalworking industries, in 1998 we divested this business in order to focus exclusively on our two more rapidly growing businesses.
Milacrons plastics technologies group, which accounted for 52% of consolidated sales in 2001, sells equipment and turnkey systems for the three most common methods of processing plastic: injection molding, extrusion and blow molding, as well as related mold tooling, components and MRO (maintenance, repair and operating) supplies to these same customers. Major global markets for plastics technologies include the following industries: packaging, building and construction, components, automotive, consumer goods, medical, electrical and electronics, housewares and appliances.
Milacrons metalworking technologies group, at 48% of consolidated sales, sells carbide inserts and related tool holders, carbide and high-speed steel round tools, coolants, lubricants, cleaning fluids and grinding wheels to many large manufacturing industries worldwide. These include: automotive, machinery, components, aerospace, consumer goods, oil and gas drilling and mining, construction, off-road equipment, housewares and appliances.
Milacron pursues an active acquisition and divestiture strategy to expand our core businesses on a global basis and to improve profitability. Since 1993, we have made fourteen acquisitions in plastics technologies and eight in metalworking technologies while divesting six businesses.
During the eight year period from 1993 through 2000, with the help of several acquisitions, plastics technologies sales grew at a compounded annual rate of 14%, while metalworking technologies sales, starting from a lower base, grew 27%. In both segments, operating earnings before nonrecurring items (primarily gains and losses on divestitures and restructuring charges) rose 18% compounded annually. Reported growth in the latter part of the eight year period was slower for several reasons including softness in many key industrial markets worldwide and the effects of currency translation.
On a consolidated basis in the eight year period from 1993 through 2000, Milacrons sales from continuing operations grew from $674 million to $1,584 million, or 18% compounded annually. Competing effectively in international markets, our sales to customers outside the U.S. rose from $155 million in 1992 to $613 million, representing 39% of total sales, in 2000. From 1992 through 2000, excluding nonrecurring items, Milacrons earnings improved 34% compounded annually and earnings per share increased 31%. Including nonrecurring items, earnings from continuing operations grew 16% compounded annually and 13% on a per-share basis.
In 2001, Milacron endured the deepest and longest recession in the North American manufacturing sector in over 50 years. Demand for consumable and durable products for both plastics processing and metalworking was down 15% to 20%, while markets for plastics processing machinery fell 50% to 60%. As a result, our consolidated 2001 sales decreased to $1,263 million. Excluding the effects of acquisitions, divestitures and currency translation, sales declined 19% from 2000. Despite aggressive cost reduction actions, we recorded a net loss of $35.7 million, or $1.08 per share, of which $19.1 million, or $.57 per share, represented restructuring charges.
Strategic Acquisitions and Divestitures
3
Acquisition | Date | Product Lines | ||
Valenite
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1993 |
Carbide inserts, tool holders
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Ferromatik
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1993 |
Injection molding machines
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Widia
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1995 |
Carbide inserts, tool holders
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Talbot Holdings
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1995 |
Drills, end mills, taps
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D-M-E
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1996 |
Mold bases, mold tooling
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Data Flute CNC
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1997 |
Solid carbide end mills
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Minnesota Twist
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1997 |
High-speed steel drills
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Northern Supply
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1998 |
Plastics processing supplies
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Wear Technology
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1998 |
Extruder barrels and screws
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Autojectors
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1998 |
Vertical injection machines
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Uniloy
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1998 |
Blow molding systems
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Master Unit Die
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1998 |
Mold bases, tooling
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Werkö
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1998 |
High-speed steel drills
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Nickerson
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1999 |
Plastics tooling and supplies
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Producto Chemicals
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1999 |
Metalworking cleaning fluids
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Oak International
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1999 |
Metalforming fluids
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Akron Extruders
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2000 |
Single-screw extruders
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Rite-Tek Canada
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2000 |
Plastics MRO supplies
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Ontario Heater and Supply
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2000 |
Plastics MRO supplies
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Progress Precision
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2001 |
Extruder barrels and screws
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Reform Flachstahl
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2001 |
Mold bases and components
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EOC Normalien
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2001 |
Mold bases and components
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||
To further expand our presence in all phases of plastics processing, in 2001 we bought two European plastics injection mold base and tooling manufacturers, EOC Normalien and Reform Flachstahl, both located in Germany. These companies will help improve our competitive position as a growing supplier of mold bases and related tooling for plastics injection molding in Europe. The consolidation of their operations with our existing mold components business is included in the 2001 restructuring actions that are discussed below. Also in 2001, we purchased Progress Precision of Mississauga, Ontario, Canada, a provider of barrels and screws and related value-added services for plastics extrusion, injection and blow molding, thereby enhancing our presence in these markets in the northeast United States and Canada. In mid-2001, we scaled back our acquisition program in response to weakening business conditions.
Milacron is committed to growing sales and profitability in each of our businesses and we seek to divest any operation or product line that is not critical to our core businesses or not likely to meet our growth targets. Since 1994, we have sold six such businesses:
Divestiture | Date | Product Lines | ||||||
Sano
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1994 | Plastic blown film systems | ||||||
American Mine Tool
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1995 | Carbide mining tools | ||||||
Electronic Systems
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1995 | Machine controls | ||||||
Machine Tools
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1998 | Metalworking machinery | ||||||
European Extrusion
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1999 | Plastics extrusion systems | ||||||
Widia Magnet Engineering
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2000 | Industrial magnets | ||||||
Cost Cutting and Efficiency Initiatives
The 2000 efficiency improvement program, carried out in both segments in North America and in Europe, entailed closing four small manufacturing facilities and five administrative offices, and the elimination of more than 300 administrative and manufacturing positions worldwide. Initiated in 1999 and substantially completed in 2000, the plan cost approximately $18 million and yielded $19 million in savings in 2000. The annualized savings from the plan exceeded $20 million and were realized in 2001.
The consolidation of European blow molding operations consisted of closing plants in Florence, Milan, and Berlin and the transfer of their manufacturing and assembly operations to an existing plant located in the Czech Republic and to a new facility near Milan upon its completion in the first half of 2001. The consolidation, which cost approximately $6 million, is generating annual savings of approximately $3 million.
All told, the 2000 efficiency improvement program, the consolidation of European blow molding operations and other cost-cutting efforts in 2000 led to the elimination of more than 400 positions and annualized savings of around $25 million.
In the first half of 2001, in response to a major falloff in demand, Milacron eliminated 750 positions in North America. In the second half of 2001, we took $19.1 million, or $.57 per share, in after-tax restructuring charges associated with more than a dozen plant closures and the elimination of approximately 480 additional positions. Cash costs
4
Research and Development, New Product
Development and Capital Expenditures
Because of depressed economic conditions, we reduced our investment in capital spending from $47 million in 2000 to $32 million in 2001. For 2002, we are currently estimating $30 million for capital additions.
Patents
Employees
Backlog
Segment Information
Plastics Technologies Business
Plastics Technologies Markets. The markets for plastics machinery and supplies have grown steadily over the past five decades, as plastics continue to replace traditional materials such as metal, wood, glass and paper in manufactured products. Plastics are increasingly the material of choice for packaging, cars, buildings and infrastructure, consumer goods, electronics, medical devices, housewares and appliances.
Advancements in the development of materials and in the capabilities of the processing equipment continue to make plastic products more functional and less expensive, thus spurring secular growth. Thanks to superior strength-to-weight ratios, plastics are increasingly used in transportation-related industries. And consumer demand for safer, more convenient products has also driven the general demand for plastic products.
The plastics technologies areas where Milacron competes comprise a $15 billion global market. About two-thirds of the market consists of capital equipment, which is subject to general economic cycles and capital spending patterns. Demand is often shaped by other, more specific factors as well, such as fluctuations in resin pricing and availability, oil, gas and electricity prices, the impact of interest rates on new housing starts and auto sales, the introduction of new model cars and consumer spending. Changes in currency exchange rates may also affect our customers businesses and, in turn, the demand for processing equipment.
While concerns about energy conservation and the environment could theoretically deter the growth of the plastics industry, in practice this does not appear to have happened. Factually, it has been known for many decades that the use of plastics actually conserves energy and is environmentally friendly when compared to making the same products out of metal, wood, glass or paper. To further address environmental issues, many polymer suppliers, machinery makers and processors are actively developing and improving methods of recycling. Through membership in the trade association, Society of Plastics Industry, Milacron continues to work with other leading companies to position plastics as a part of the solution to the challenges of energy and environmental conservation.
5
Plastics Technologies Products. We believe Milacron is the broadest-line producer of machinery, mold bases, related tooling and supplies for plastics processing in the world. With 2001 sales of $662 million, our plastics technologies segment is organized around five major businesses:
Business | Product Lines | |
Ferromatik Milacron
|
Injection molding systems | |
Uniloy Milacron
|
Blow molding systems and molds | |
ExtrusionTek Milacron
|
Extrusion systems | |
D-M-E
|
Mold bases and related tooling | |
MRO
|
Aftermarket parts and supplies | |
We offer full lines of equipment and systems for the three major methods of processing plastic: injection molding, extrusion and blow molding. Milacron is also a leading maker and supplier of durable goods such as mold bases and related tooling, components and supplies for the injection moldmaking industry, and we make complete molds for blow molding. We sell specialty auxiliary equipment for all types of plastics processing and we rebuild and retrofit older equipment manufactured by Milacron or others. We also have a growing presence as a provider of services and supplier of aftermarket MRO items for plastics processing.
In each of our businesses, Milacron has a global leadership position with certain product lines. We are a world leader, for example, in all-electric injection molding systems, which we believe will become the industry standard within the next several years. Compared to traditional hydraulic powered machines, all-electric systems are faster, quieter, cleaner, more accurate and consume less than half the energy. In blow molding, we believe we are the number-one maker of systems to produce HDPE (high density polyethylene) containers. Our twin-screw extruders are the system of choice in North America to produce a wide variety of PVC products used in construction and remodeling. And our D-M-E pre-engineered mold bases are the best-selling products in their categories in North America and very popular in Europe as well.
Plastics Technologies Geographic Sales. About 69% of our plastics technologies sales in 2001 went to customers in North America. European sales made up about 23% of the groups total, with the remainder coming from Asia and the rest of the world. Prior to 2001, a trend toward an increasingly high percentage of sales in North America was exacerbated by weak or depressed overseas markets, the strong dollar and the resulting currency translation effects, the divestiture of our European extrusion systems business at the end of 1999 and increased sales associated with recent acquisitions of companies based in North America. From a transactional point of view, fluctuating currency exchange rates and the introduction of the euro have not caused any material changes in Milacrons competitive position in the industry or in the operation of this groups businesses.
Plastics Technologies Distribution. We distribute our plastics machinery and systems through a combination of a direct sales force and independent agents, who are spread geographically throughout our key markets. We sell our mold bases, supplies and components through a direct distribution network in North America and Europe and through a large network of joint venture sales and service offices in Asia. We market our MRO supplies in traditional printed catalogs as well as through electronic catalogs and over the Internet.
Our plastics technologies group maintains sales, marketing and customer service facilities in major cities across North America and Europe. In Asia, we have offices in India, Singapore, China and Malaysia and we also sell through a large network of joint venture sales and service offices in all major countries. A great number of D-M-Es products are sold through catalogs and telemarketing. We are rapidly developing full e-business capabilities for Internet sales and distribution.
Our service and parts organization, ServTek, provides a steady revenue stream and continues to grow worldwide. Through ServTek, we supplement our own service technicians with a network of independent providers for 24-hour response across North and South America and in a number of European countries.
Plastics Technologies Customers. Our plastics technologies customers are involved in making a wide range of everyday products: from food and beverage containers to refrigerator liners; from electronic and medical components to digital cameras, cell phones, toothbrushes and razors; from milk bottles to outdoor furniture and toys. Discrete end-markets in order of 2001 sales were packaging, industrial components, construction, automotive and transport, custom molders, consumer goods and toys.
6
Plastics Technologies Production Facilities. For the plastics technologies segment, Milacron maintains the following principal production facilities:
Facility Location | Products | |
Ahmedabad, India
|
Injection molding machines
|
|
Batavia, Ohio
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Injection machines, all-electric injection
molding machines, blow molding machines, extrusion systems
|
|
Charlevoix, Michigan
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Mold components
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|
Corby, England
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Injection molding components
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|
Fulda, Germany
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Mold components
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Greenville, Michigan*
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Mold base manufacturing
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|
Lewistown, Pennsylvania
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Mold components
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Madison Heights, Michigan
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Mold base components
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Magenta, Italy*
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Blow molding machines
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Mahlberg, Germany
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Mold components
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Malterdingen, Germany
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Injection molding machines
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Manchester, Michigan
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Blow molding machines
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McPherson, Kansas*
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Extrusion screws and barrels
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Mechelen, Belgium
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Mold components
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Melrose Park, Illinois
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Special mold base components
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Mississauga, Ontario, Canada
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Extrusion screws
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Monterey Park, California
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Special mold base components
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Mt. Orab, Ohio
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Plastics machinery parts
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Neuenstadt am Kocher, Germany (1)
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Special mold base components
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Policka, Czech Republic
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Blow molding machines
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Windsor, Ontario, Canada
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Machinery for mold bases
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Youngwood, Pennsylvania
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Mold bases and components
|
|
(1) | Closing in Quarter 1, 2002 |
* | Leased |
Plastics Technologies Competition. The markets for plastics technologies are global and highly competitive and include North American, European and Asian companies. We believe Milacron has the number-one share of the North American market and the number-two share worldwide. Our competitors vary in size: some are larger than us, most are smaller, and only a few compete in more than one product category. Principal competitive factors in the plastics technologies industry are: product features, technology, performance, reliability, quality, delivery, price and customer service.
Metalworking Technologies Business
Metalworking Technologies Markets. Key markets for our tools and related supplies include the whole spectrum of metalworking industries, from auto, aircraft and machinery makers and job shops, to manufacturers of electronic and consumer goods and the construction and energy extraction businesses.
During the past several decades, overall demand for metalworking products has grown at a rate approximating the growth of industrial production in both developing and mature economies around the world. Higher growth areas within the metalworking industries include the machining of special alloys and lightweight metals such as aluminum as well as components to build equipment to process silicon wafers, circuit boards and other materials used in the electronic and computer-related industries.
Milacrons metalworking technologies business participates in a $14 to $15 billion world market and consists almost entirely of consumables, durables and services. As such, demand for our products is generally directly proportional to levels of industrial production, although we specifically target higher-growth areas with each of our product lines. Factors affecting our customers production rates, and ultimately demand for our own products, include auto sales, consumer spending and confidence, interest rates, energy prices and currency exchange rates.
Metalworking Technologies Products. We believe Milacron is the worlds broadest-line maker of tools and supplies for the metalworking industries. The group, whose sales in 2001 were $600 million, is organized around four basic businesses:
Business | Product Lines | |
Widia, Valenite
|
Carbide inserts, tool holders, die and wear
parts, carbide rods
|
|
Round tools
(many brands) |
Carbide and high-speed steel drills, taps and end
mills
|
|
Metalworking fluids (many brands)
|
Oil-based, water-soluble and synthetic
metalcutting fluids, cleaning and forming fluids
|
|
Abrasives
(many brands) |
Resinoid, vitrified, super abrasive and synthetic
grinding wheels
|
|
The lines listed above represent over 150,000 different products. Milacron has established a leadership position in many new product technologies including synthetic lubri-
7
Metalworking Technologies Geographic Sales. About 53% of our metalworking technologies sales were to customers in North America in 2001, while another 34% were sold in Europe. The remaining sales were to Asia, primarily India, where we have the leading share of the carbide insert market. Over the past several years, the group has achieved substantial growth in European markets in local currencies but adverse currency translation effects the result of a strong U.S. dollar have reduced reported sales considerably. From a transactional point of view, fluctuating exchange rates and the introduction of the euro have not caused any material changes in Milacrons competitive position in the industry or in the operation of this groups businesses.
Metalworking Technologies Distribution. Our metalworking technologies business sells products under multiple brands through parallel market channels, using direct sales, industrial distributors, agents and manufacturers representatives, and in traditional printed catalogs as well as through electronic catalogs and over the Internet. We manufacture most of what we sell, and most of what we make is sold under company-owned brands. In addition, our products are sold under the brand names of other companies through their own market channels, and we also use Milacron brand names to sell products that are made by other companies.
Metalworking Technologies Customers. Our metalworking tools, abrasives and fluids are involved in making all kinds of products: from automotive power train parts to aluminum soft drink cans, from air conditioners and hair dryers to jet engines and bicycles, not to mention a variety of industrial components such as gaskets, seals, pumps and valves.
Discrete end-markets for our metalworking technologies group in order of importance based on 2001 sales were: automotive and transportation, job shops, industrial machinery, industrial components, aerospace, consumer goods and toys, oil and primary metals and off-road equipment. The largest customer category, automotive and transportation, accounted for 34% of the groups sales in 2001.
Metalworking Technologies Production Facilities. For our metalworking technologies segment, Milacron maintains the following principal production facilities:
Facility Location | Products | |
Altenburg, Germany *
|
Taps
|
|
Andrezieux, France
|
Carbide inserts
|
|
Bangalore, India
|
Carbide inserts, tool holders, carbide wear
parts, special machine tools
|
|
Chisholm, Minnesota
|
High-speed steel drills
|
|
Cincinnati, Ohio
|
Metalworking fluids, precision grinding wheels
|
|
Corby, England *
|
Metalforming fluids
|
|
Detroit, Michigan
(5 plants in metro area, of which 3*) |
Carbide inserts, special steel products, gaging
systems
|
|
Essen, Germany
(2 plants) |
Carbide inserts, metallurgical powders, carbide
rods
|
|
Gainesville, Texas *
|
Tool holding systems for turning, milling and
boring
|
|
Grenada, Mississippi *
|
Metalforming fluids
|
|
Hardenberg, The Netherlands
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Carbide wear parts
|
|
Königsee, Germany *
|
High-speed steel drills and taps
|
|
Lichtenau, Germany
|
Tool holders
|
|
Livonia, Michigan *
|
Process cleaners, corrosion inhibitors, specialty
products
|
|
Millersburg, Pennsylvania
(2 plants) |
End mills, taps, counterbores
|
|
Nogales, Mexico *
|
Resin grinding wheels
|
|
Patancheru, India
|
Mine tools
|
|
Pittsfield, Massachusetts
(2 plants) |
Carbide end mills
|
|
Sinsheim, Germany *
|
Special steel tooling
|
|
Sturgis, Michigan
|
Metalforming fluids
|
|
Ulsan, South Korea
|
Metalworking fluids
|
|
Vitoria, Spain
|
Brazed and insert carbide tooling
|
|
Vlaardingen, The Netherlands
|
Metalworking fluids
|
8
Facility Location | Products | |
West Branch, Michigan
(2 plants) |
Metallurgical powders, carbide rods, carbide wear
parts
|
|
Westminster and Seneca, South Carolina
(6 plants) (1) |
Carbide and diamond inserts
|
|
(1) | Five of these plants will be consolidated into a new leased facility during 2002 |
* | Leased |
Metalworking Technologies Competition. While we have many competitors in metalcutting tools, we believe Milacron has the number-three share of the North American market and ranks third overall globally. Our competitors in metalworking fluids are large petrochemical companies and smaller companies specializing in similar fluids. There are a few large competitors in the North American grinding wheel market, one of which is significantly larger than Milacron. Principal competitive factors in these markets include market coverage, technology, performance, delivery, price and customer service.
Executive Officers of the Registrant
The following information is included in accordance with the provisions for Part III, Item 10:
Positions Held During | ||||
Name and Age | Position | Last Five Years | ||
Ronald D. Brown
(48) |
Chairman, President and Chief Executive Officer, Director | Elected Chairman, President and Chief Executive Officer in 2001. Prior thereto was President and Chief Operating Officer from 1999, Vice President Finance and Administration and Chief Financial Officer from 1997 and Vice President Finance and Chief Financial Officer from 1993. Has served as Director since 1999. | ||
James R. Christie
(56) |
Group Vice President Metalworking Technologies | Elected Group Vice President Metalworking Technologies in February, 2000. Prior thereto was Vice President Metalworking Technologies from 1997 and President of Valenite from 1993. | ||
Harold J. Faig
(53) |
Group Vice President Plastics Technologies | Elected Group Vice President Plastics Technologies in 1994. | ||
Barbara G. Kasting
(49) |
Vice President Human Resources | Elected Vice President Human Resources in 1997. Prior thereto was Assistant Treasurer from 1995 and Director of Treasury Operations from 1994. | ||
Robert P. Lienesch
(56) |
Vice President Finance and Chief Financial Officer | Elected Vice President Finance and Chief Financial Officer in 1999. Also served as Treasurer until 2001. Elected Vice President and Treasurer in 1998. Prior thereto was Controller from 1989. | ||
Hugh C. ODonnell
(50) |
Vice President, General Counsel and Secretary | Elected Vice President, General Counsel and Secretary in 1999. Prior thereto was Corporate Counsel from 1992. | ||
Jerome L. Fedders
(58) |
Controller | Elected Controller in 1998. Prior thereto was Group Controller, Plastics Technologies from 1994. | ||
John C. Francy
(37) |
Treasurer | Elected Treasurer in 2001. Prior thereto was Assistant Treasurer from 1998, Director of Treasury Operations from 1997 and Controller of Machine Tool Marketing Worldwide from 1995. | ||
Parenthetical figure below name of individual indicates age at most recent birthday prior to December 31, 2001.
There are no family relationships among the executive officers of the Registrant.
Officers of the company are elected each year by the Board of Directors.
9
Item 2. Properties
The remaining information required by Item 2 is included in Part I on pages 7 through 9 of this Form 10-K.
Item 3. Legal Proceedings
Item 4. | Submission of Matters to a Vote of Security Holders |
Item 5. | Market for the Registrants Common Equity and Related Stockholder Matters |
The following table shows the price range of the common shares for 2000 and 2001, as reported by the New York Stock Exchange. Cash dividends of $.12 per common share were paid in each quarter of 2000 and the first three quarters of 2001. Cash dividends of $.01 per common share were paid in the fourth quarter of 2001. Our revolving credit facility (discussed on page 41 of this Form 10-K) currently limits the payment of cash dividends to $.01 per share beginning in the fourth quarter of 2001.
Common Stock Price Range | |||||||||
High | Low | ||||||||
2000, quarter ended
March 31 |
$ | 15.78 | $ | 12.06 | |||||
June 30
|
18.25 | 13.50 | |||||||
September 30
|
17.25 | 13.31 | |||||||
December 31
|
16.56 | 13.44 | |||||||
2001, quarter ended
March 31 |
$ | 22.94 | $ | 15.25 | |||||
June 30
|
19.35 | 15.67 | |||||||
September 30
|
19.00 | 11.75 | |||||||
December 31
|
16.85 | 10.82 | |||||||
10
Item 6. Selected Financial Data
(Dollars in millions, | ||||||||||||||||||||||||||||||||||||||||||
except per-share amounts) | 2001 | 2000 | 1999 | 1998 | 1997 | 1996 | 1995 | 1994 | 1993 | 1992 | ||||||||||||||||||||||||||||||||
Summary of Operations
|
||||||||||||||||||||||||||||||||||||||||||
Sales
|
$ | 1,262.7 | $ | 1,584.2 | $ | 1,624.7 | $ | 1,514.7 | $ | 1,438.7 | $ | 1,357.9 | $ | 1,240.3 | $ | 858.6 | $ | 674.4 | $ | 409.5 | ||||||||||||||||||||||
Earnings (loss) from continuing operations before
nonrecurring items
|
(16.6 | ) | 73.4 | 70.9 | 75.4 | 69.1 | 53.8 | 49.2 | 31.2 | 16.7 | 6.9 | |||||||||||||||||||||||||||||||
Percent of sales
|
-1.3 | % | 4.6 | % | 4.4 | % | 5.0 | % | 4.8 | % | 4.0 | % | 4.0 | % | 3.6 | % | 2.5 | % | 1.7 | % | ||||||||||||||||||||||
Percent of average shareholders equity
|
-3.6 | % | 15.1 | % | 14.7 | % | 15.9 | % | 15.1 | % | 15.0 | % | 23.0 | % | 22.1 | % | 12.9 | % | 5.2 | % | ||||||||||||||||||||||
Nonrecurring items after tax
|
(19.1 | )(a) | (1.1 | )(b) | (.8 | )(c) | | | | (3.8 | )(d) | | (22.8 | )(e) | | |||||||||||||||||||||||||||
Earnings (loss) from continuing operations
|
(35.7 | ) | 72.3 | 70.1 | 75.4 | 69.1 | 53.8 | 45.4 | 31.2 | (6.1 | ) | 6.9 | ||||||||||||||||||||||||||||||
Per common share
|
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Basic
|
(1.08 | ) | 2.06 | 1.90 | 1.93 | 1.74 | 1.42 | 1.33 | .93 | (.20 | ) | .24 | ||||||||||||||||||||||||||||||
Diluted
|
(1.08 | )(f) | 2.06 | 1.89 | 1.91 | 1.72 | 1.41 | 1.32 | .92 | (.20 | )(f) | .24 | ||||||||||||||||||||||||||||||
Earnings (loss) from discontinued operations
|
| | | (33.9 | )(g) | 11.5 | 12.5 | 60.2 | (g) | 6.5 | (39.3 | )(g) | 9.2 | |||||||||||||||||||||||||||||
Per common share
|
||||||||||||||||||||||||||||||||||||||||||
Basic
|
| | | (.87 | ) | .29 | .33 | 1.78 | .19 | (1.26 | ) | .34 | ||||||||||||||||||||||||||||||
Diluted
|
| | | (.86 | ) | .29 | .33 | 1.75 | .19 | (1.26 | )(f) | .33 | ||||||||||||||||||||||||||||||
Net earnings (loss)
|
(35.7 | ) | 72.3 | 70.1 | 41.5 | 80.6 | 66.3 | 105.6 | 37.7 | (101.9 | )(h) | 21.5 | (h) | |||||||||||||||||||||||||||||
Per common share
|
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Basic
|
(1.08 | ) | 2.06 | 1.90 | 1.06 | 2.03 | 1.75 | 3.11 | 1.12 | (3.26 | ) | .78 | ||||||||||||||||||||||||||||||
Diluted
|
(1.08 | )(f) | 2.06 | 1.89 | 1.05 | 2.01 | 1.74 | 3.07 | 1.11 | (3.26 | )(f) | .77 | ||||||||||||||||||||||||||||||
Financial Position at Year-End
|
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Working capital
|
306.2 | 249.9 | 160.7 | 179.6 | 325.7 | 318.3 | 392.7 | 151.4 | 114.3 | 191.8 | ||||||||||||||||||||||||||||||||
Property, plant and equipment-net
|
295.5 | 305.5 | 323.2 | 350.9 | 343.1 | 319.1 | 265.5 | 198.8 | 184.0 | 121.1 | ||||||||||||||||||||||||||||||||
Total assets
|
1,512.3 | 1,464.9 | 1,536.7 | 1,557.1 | 1,392.5 | 1,336.3 | 1,173.7 | 787.6 | 729.6 | 578.9 | ||||||||||||||||||||||||||||||||
Long-term debt
|
513.3 | 382.6 | 298.1 | 335.7 | 304.2 | 301.9 | 332.2 | 143.0 | 107.6 | 154.4 | ||||||||||||||||||||||||||||||||
Total debt
|
603.6 | 476.6 | 522.8 | 520.9 | 371.7 | 372.8 | 355.8 | 226.9 | 185.2 | 175.6 | ||||||||||||||||||||||||||||||||
Shareholders equity
|
434.9 | 484.4 | 490.9 | 476.6 | 471.9 | 446.2 | 270.7 | 157.8 | 124.1 | 134.4 | ||||||||||||||||||||||||||||||||
Per common share
|
12.80 | 14.37 | 13.18 | 12.45 | 11.77 | 11.06 | 7.72 | 4.50 | 3.53 | 4.67 | ||||||||||||||||||||||||||||||||
Other Data
|
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Dividends paid to common shareholders
|
12.4 | 16.8 | 17.9 | 18.8 | 16.8 | 13.4 | 12.3 | 12.2 | 11.6 | 10.0 | ||||||||||||||||||||||||||||||||
Per common share
|
.37 | .48 | .48 | .48 | .42 | .36 | .36 | .36 | .36 | .36 | ||||||||||||||||||||||||||||||||
Capital expenditures
|
31.6 | 47.0 | 47.3 | 81.4 | 79.5 | 65.2 | 52.3 | 43.0 | 23.4 | 17.6 | ||||||||||||||||||||||||||||||||
Depreciation and amortization
|
59.2 | 58.4 | 58.3 | 57.4 | 53.7 | 50.9 | 43.6 | 28.6 | 26.1 | 20.9 | ||||||||||||||||||||||||||||||||
Backlog of unfilled orders at year-end
|
129.8 | 181.3 | 242.9 | 246.5 | 195.6 | 212.2 | 226.7 | 169.7 | 118.7 | 69.7 | ||||||||||||||||||||||||||||||||
Employees (average)
|
10,416 | 10,922 | 11,758 | 10,993 | 10,450 | 10,466 | 8,840 | 5,812 | 4,427 | 3,042 | ||||||||||||||||||||||||||||||||
(a) | Represents restructuring costs of $30.4 million ($19.1 million after tax). |
(b) | Represents a gain of $1.5 million ($.8 million after tax) on the sale of the companys industrial magnets business and restructuring costs of $2.7 million ($1.9 million after tax). |
(c) | Represents a gain of $13.1 million ($10.1 million after tax) on the sale of the companys European plastics extrusion systems business and restructuring costs of $16.2 million ($10.9 million after tax). |
(d) | Represents a gain of $5.0 million ($4.0 million after tax) on the sale of the companys American Mine Tool business and a charge of $9.8 million ($7.8 million after tax) for the integration of certain Widia and Valenite operations. |
(e) | Represents a charge of $22.8 million (with no current tax effect) for the disposition of the companys Sano business. |
(f) | For 2001 and 1993, diluted earnings per common share is equal to basic earnings per share because the inclusion of potentially dilutive securities would result in a smaller loss per common share. |
(g) | In 1998, includes a loss of $45.9 million ($35.2 million after tax) on the sale of the companys machine tools segment. In 1995, includes a gain of $66.0 million ($52.4 million after tax) on the sale of the companys Electronic Systems Division. In 1993, includes a charge of $47.1 million (with no current tax effect) for the consolidation of U.S. machine tool manufacturing operations. |
(h) | In 1993, includes an after-tax extraordinary charge of $4.4 million, or $.14 per common share, for loss on early extinguishment of debt and an after-tax charge of $52.1 million, or $1.66 per common share, for the cumulative effect of changes in methods of accounting. In 1992, includes an extraordinary tax benefit from loss carryforward of $5.4 million, or $.20 per common share. |
11
Item 7. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
Results of Operations
Acquisitions
In August, 1999, we acquired Producto Chemical, Inc. (Producto), which manufactures process cleaners, washers, corrosion inhibitors and specialty products for metalworking. Producto had annual sales approaching $5 million as of the acquisition date.
In September, 1999, we acquired Oak International, Inc. (Oak), a supplier of lubricants and process cleaners used in metalforming and metalworking. Oak has three manufacturing plants, including two in the U.S. and one in the U.K., and had annual sales approaching $12 million as of the acquisition date.
In September, 1999, we acquired the Micro Carbide product line, which includes solid carbide reamers, step drills and miniature tools. These products are now being manufactured by our Data Flute facility.
In May, 2000, we acquired Akron Extruders, Inc., a single-screw plastics extrusion manufacturer which had annual sales of approximately $5 million as of the acquisition date. The manufacture of Akron Extruders lines of single-screw extruders and replacement barrels and screws has been moved to our principal U.S. plastics machinery facility near Cincinnati, Ohio.
In October, 2000, we acquired Ontario Heater and Supply Company and Rite-Tek Canada (Rite-Tek), two Canadian companies that specialize in the distribution of maintenance, repair and operating supplies for the plastics processing industry. Rite-Tek also manufactures heater bands used in plastics processing. The combined sales of the two companies were approximately $5 million per year as of the date of the acquisitions.
In April, 2001, we acquired Progress Precision, a Canadian manufacturer of barrels and screws and provider of related services for plastics extrusion, injection molding and blow molding. Progress Precision has annual sales of approximately $2 million.
Also in April, 2001, we acquired Reform Flachstahl (Reform), a manufacturer of mold bases and plates for plastics injection molding headquartered in Germany. With annual sales of approximately $16 million, Reform also provides components, cooling products and tools for molds and mold making.
In May, 2001, we completed the acquisition of EOC Normalien (EOC), a German manufacturer of mold bases, components and die sets for plastics injection molding. EOC has annual sales of approximately $35 million.
With the exception of Producto, Oak and the Micro Carbide product line, all of the acquisitions that took place in 1999 through 2001 are included in the plastics technologies segment. All of the acquisitions were financed through available cash and bank borrowings and have been accounted for under the purchase method of accounting.
Divestitures of Businesses
In September, 2000, we completed the sale of our German-based industrial magnets business, Widia Magnet Engineering, for approximately $14 million and recorded a pretax gain of $1.5 million ($.8 million after tax). For the first nine months of 2000, Widia Magnet Engineering, which manufactures and sells both soft and permanent magnets, had new orders and sales of $25 million and $26 million, respectively. The business was included in the acquisition of Widia GmbH in 1995 and was sold to redeploy assets to other businesses.
Presence Outside the U.S.
12
Between December 31, 2000 and December 31, 2001, the euro weakened slightly against the dollar which resulted in a $1 million reduction in consolidated shareholders equity due to unfavorable foreign currency translation adjustments.
If the euro should weaken further against the U.S. dollar in future periods, we will once again experience a negative effect in translating our European new orders, sales and earnings when compared to historical results.
Significant Accounting Policies and Judgments
The consolidated financial statements discussed herein have been prepared in accordance with generally accepted accounting principles in the United States, which require management to make estimates and assumptions that affect the amounts that are included therein. The following is a summary of certain accounting policies, estimates and judgmental matters that management believes are significant to Milacrons reported financial position and results of operations. Additional accounting policies are described in the note captioned Summary of Significant Accounting Policies on pages 30 through 32 of this Form 10-K, which should be read in connection with the discussion that follows. Management regularly reviews its estimates and judgments and the assumptions regarding future events and economic conditions that serve as their basis. While management believes the estimates used in the preparation of the consolidated financial statements to be reasonable in the circumstances, the recorded amounts could vary under different conditions or assumptions.
Deferred Tax Assets and Valuation Allowances
At December 31, 2001, Milacron had a U.S. net operating loss carryforward of $23.8 million, which expires in 2021, and related federal, state and local deferred tax assets of $11.9 million. No valuation allowances have been provided with respect to these assets because management believes the net operating loss carryforwards will be fully utilized prior to their expiration. This judgment is based on the expectation of increased U.S. industrial production and capital spending in the latter part of 2002 and on the significant reductions in Milacrons cost structure that have been achieved in recent years and that will be achieved through the restructuring programs that began in 2001 (see Restructuring Costs).
At December 31, 2001, Milacron had non-U.S. operating loss carryforwards principally in Germany totaling $169.7 million and related deferred tax assets of $56.6 million. Valuation allowances totaling $18.6 million have been provided with respect to these assets. Management believes that it is more likely than not that portions of the net operating loss carryforwards in Germany and other jurisdictions will be utilized. However, the magnitude of the carryforwards in those countries makes it impossible to conclude at this time that no valuation allowances are required.
Accounts Receivable and Inventory Reserves
13
Allowances for doubtful accounts are generally established using specific percentages of the gross receivables amounts based on their age as of a particular balance sheet date. The amounts calculated through this process are then adjusted for known credit risks and collection problems. Write-offs of accounts receivable have averaged $3.1 million during the last three years. While management believes that the companys reserves for doubtful accounts are reasonable in the circumstances, adverse changes in general economic conditions or in the financial condition of Milacrons major customers could result in the need for additional reserves in the future.
Reserves for inventory obsolescence are generally calculated by applying specific percentages to inventory carrying values based on the level of usage and sales in recent years. These calculations are then adjusted based on current economic trends, expected product line changes, changes in customer requirements and other factors. In 2001, Milacron recorded new inventory obsolescence reserves totaling $12.9 million and utilized $5.0 million of such reserves in connection with the disposal of obsolete inventory. Management believes that Milacrons reserves are appropriate in light of its historical results and its assumptions regarding the future. However, adverse economic changes or changes in customer requirements could necessitate the recording of additional reserves through charges to earnings in the future.
Impairment of Property, Plant and Equipment and Goodwill
In 2001, Milacron reviewed the aggregate carrying values of selected groups of its long-lived assets under the provisions of Statement of Financial Accounting Standards No. 121, Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed of. The assets included in these reviews consisted principally of property, plant and equipment and, where applicable, goodwill. Based on these reviews, it was determined that the maximum period of time to recover the carrying values of the tested groups of assets through undiscounted cash flows is approximately 14 years and that the weighted-average recovery period is approximately 28% of the remaining average lives of the assets. Based on the results of the reviews, no impairment charges were recorded in 2001.
The 2001 review for goodwill impairment was conducted as of September 30, 2001, using recorded balances and cash flow projections as of that date. This review did not reveal any instances in which an impairment charge was required based on the methodology described above. The maximum period of time to recover the carrying value of recorded goodwill through undiscounted cash flows was determined to be approximately 12 years and the weighted-average recovery period was approximately 18% of the average remaining amortization period. However, effective January 1, 2002, Milacron will adopt Statement of Financial Accounting Standards No. 142, Goodwill and Other Intangible Assets. This recently issued standard requires that goodwill be tested for impairment annually using probability-weighted cash flows discounted at market interest rates. As described more fully in the notes to the consolidated financial statements and in the section of this Managements Discussion and Analysis captioned Future Change in Method of Accounting, the change from the undiscounted cash flow methodology described above to the use of discounted future cash flows will result in a significant non-cash charge for goodwill impairment that will be recorded as the cumulative effect of a change in method of accounting. It is expected that this charge will be recorded when the actual amount is determined around the middle of 2002, retroactive to January 1, 2002.
Insurance Reserves
MALs reserves are established based on known claims and managements best estimates of the ultimate exposures thereunder and on estimates of the cost of
14
Pensions
The most significant factor in determining the amount of income recorded for the funded U.S. plan is the expected long-term rate of return on plan assets. In 2001 and in several preceding years, Milacron has used an expected long-term rate of return of 9 1/2% and expects to use this rate again in 2002. Despite the loss incurred in 2001, over the last ten years the assets of the funded U.S. plan have earned in excess of 9 1/2% and management therefore believes that this rate continues to be appropriate.
In determining the amount of pension income to be recognized, the expected long-term rate of return that is discussed above is applied to a calculated value of plan assets which recognizes changes in fair value over a three year period. This practice has the effect of reducing year-to-year volatility in recorded pension income. However, recognition of the remainder of the 2001 loss will have the effect of reducing the return on plan assets component of Milacrons pension income in 2002 and 2003, in both cases in relation to 2001. Moreover, additional asset-related losses in 2002 and beyond would possibly require management to reduce the expected long-term rate of return from the current 9 1/2% to a lower amount, a change that would also reduce the amount of income in the future. Conversely, asset returns in excess of 9 1/2% in future years could conceivably result in the use of a higher rate which would have the effect of increasing pension income.
2001 Compared to 2000
New Orders and Backlog
Orders for plastics technologies products totaled $629 million for 2001, a decrease of $206 million, or 25%, in relation to 2000. In North America, orders for injection molding machines and extrusion systems decreased by approximately 40% due to low levels of industrial production and significantly reduced capital spending. Orders for injection molding machines also decreased in Europe but to a lesser degree. European orders for Uniloy blow molding systems approximated the level achieved in 2000 but remained at depressed levels, while in North America, orders for Uniloy systems decreased by more than 25%. Orders for D-M-E mold bases and components increased in Europe due to the acquisitions of EOC and Reform (see Acquisitions). However, orders for D-M-E products in North America decreased by more than 20% due to low levels of industrial production and capacity utilization in the plastics processing industry.
In the metalworking technologies segment, orders for 2001 totaled $594 million compared to $717 million in 2000. This represents a decrease of $123 million, or 17%, that was due in part to the sale of the industrial magnets business, which had contributed $25 million of orders in 2000, and to the strength of the U.S. dollar in relation to the euro and other currencies. Excluding the divestiture and currency effects, orders decreased by 12% in relation to 2000. All of the segments businesses experienced reduced order levels in North America due to low production levels in the metalworking industry. The most significant decreases occurred in the Valenite metalcutting tools business due in part to lower levels of automotive production and in the round metalcutting tools business due to lower demand from the aerospace industry. In Europe, orders for Widia metalcutting tools increased both in local currencies and as measured in U.S. dollars despite adverse currency effects.
15
Consolidated U.S. export orders totaled $101 million in 2001 compared to $124 million in 2000. The decrease resulted principally from lower export orders for Valenite products and Uniloy blow molding machinery.
Milacrons backlog of unfilled orders totaled $130 million at December 31, 2001, compared to $181 million at December 31, 2000. The decrease is due primarily to lower order levels for all types of plastics machinery in North America.
Sales
Sales of the plastics technologies segment were $662 million in 2001 compared to $874 million in 2000, a decrease of $212 million, or 24%. The most significant decreases occurred in the segments North American injection molding machine and extrusion systems businesses, where sales decreased by more than 40%. Sales of Uniloy blow molding systems also decreased in North America but to a somewhat lesser degree, as did shipments of injection molding machines in Europe. As was the case for new orders, European sales of blow molding equipment held steady in relation to 2000 but remained at low levels due to the restructuring and reorganization of Uniloys Italian operations (see Margins, Costs and Expenses). In the aggregate, worldwide sales of plastics processing machinery in 2001 decreased by 50% to 60% in relation to 2000 due to lower production levels and reduced capital spending. Order levels and shipments of Milacrons machinery products can be expected to remain at low levels until the overall economy begins to recover, possibly later in 2002. We expect that increases in demand for our capital goods, however, will probably trail the general improvement in business conditions by a quarter or two. In the segments non-machinery businesses, sales of D-M-E products decreased in North America due to low levels of capacity utilization and industrial production. Shipments of D-M-E products increased in Europe due to the contributions of EOC and Reform while worldwide sales of MRO (maintenance, repair and operating) supplies approximated the level achieved in 2000.
Sales of the metalworking technologies segment were $600 million in 2001, a decrease of $110 million in relation to $710 million in 2000. The absence of the industrial magnets business and adverse currency effects accounted for more than one third of the decrease. Excluding these factors, sales decreased by 10% in relation to 2000. In North America, sales of the segments metalcutting products carbide inserts and tool holders, round tools and grinding wheels all decreased in relation to 2000 due to significantly lower levels of industrial production. The largest decrease occurred in the Valenite metalcutting tools business due in part to reduced automotive production. U.S. dollar shipments of Widia products in Europe increased by almost 7% despite $6 million of adverse currency effects that resulted from the comparative weakness of the euro. Shipments of metalworking fluids decreased in North America but held steady in relation to 2000 in Europe.
Consolidated U.S. export sales were $109 million in 2001 compared to $133 million in 2000. Reduced export shipments of injection molding machines, Uniloy blow molding systems and Valenite products were the principal reason for the $24 million decrease.
Sales of both segments to non-U.S. markets, including exports, totaled $583 million in 2001, compared to $613 million in 2000. The decrease was caused principally by adverse currency effects, the sale of the industrial magnets business and reduced export shipments. For 2001 and 2000, products manufactured outside the U.S. approximated 42% and 36% of sales, respectively, while products sold outside the U.S. approximated 46% and 39% of sales, respectively.
Margins, Costs and Expenses
In response to the general economic slowdown, we have continued to reduce production to meet lower levels of
16
As discussed more fully in the section of this Managements Discussion and Analysis captioned Restructuring Costs, during 2001 the company completed an eighteen month long reorganization and restructuring of Uniloy Europe at a total cost of $5.5 million. Due to the complexities of closing two manufacturing plants, including the relocation of employees, inventory and productive assets, we recorded an additional nonrecurring, non-cash charge of $4.6 million related to the writedown of certain assets in the fourth quarter of 2001.
For 2001, total selling and administrative expense decreased in amount in relation to 2000 due to a decrease in variable selling expenses that resulted from lower sales volume and from the aggressive cost reduction measures implemented in recent years. As a percentage of sales, however, selling expense increased from 14.2% to 17.0% due in part to increased expense for bad debts. Administrative expense decreased by almost 15% due principally to the benefits derived from the aforementioned cost reduction programs.
Other expense-net totaled $10.8 million in 2001 compared to $5.8 million in 2000. The amount for 2001 includes a pretax gain of $2.6 million ($1.6 million after tax) on the sale of surplus real estate, while the amount for 2000 includes $8.3 million of revenue from the licensing of patented plastics processing technology.
For 2001, net interest expense increased modestly as the beneficial effects of lower short-term interest rates were offset by higher average debt levels.
Restructuring Costs
In September, 1999, we announced a formal plan to consolidate Uniloys European blow molding operations in a new manufacturing facility located near Milan, Italy at a cost of $5.5 million including a reserve for employee termination benefits and facility exit costs that was established in the allocation of the Uniloy acquisition cost. The remainder of the cost of the consolidation was charged to expense as incurred, including $.5 million in 2000.
In December, 1999, we initiated a second plan to improve operating efficiency and reduce costs at additional businesses. The cost of implementing the plan was originally expected to be $20.8 million, of which $16.0 million was charged to earnings in the fourth quarter of 1999. However, lower than anticipated costs for employee, inventory and equipment relocation and for severance and other termination benefits reduced the actual cost to $18.2 million. The remainder of the total cost of the plan of $2.2 million was charged to expense as incurred in 2000.
As discussed more fully in the notes to the consolidated financial statements, in the third and fourth quarters of 2001, Milacrons management formally approved plans to consolidate additional operations and further reduce the companys cost structure. Implementation of these plans is expected to result in pretax charges to earnings of approximately $33.2 million. Of the total expected cost of the plans, $27.0 million was recorded in 2001, including reserves totaling $18.2 million for employee termination benefits and facility exit costs. The amount for 2001 also includes $.5 million for supplemental early retirement benefits that will be funded through the companys principal U.S. pension plan and $3.6 million for product line discontinuation and certain other inventory write downs in both segments. The remaining $10.9 million of the expected total cost of the plans is being charged to expense as incurred, including $4.7 million in 2001 and $6.2 million in 2002.
As approved by management, the 2001 plans involve the closure of twelve manufacturing facilities in North America, including five smaller South Carolina facilities that will be consolidated in a new leased facility. The plans also entail the elimination of several warehousing, sales and administrative locations worldwide. The consolidation and overhead reductions will result in the elimination of approximately 1,000 manufacturing and administrative positions, principally in the U.S. and Europe. The net cash cost of implementing the plans is expected to be approximately $25.5 million, of which $9.4 million was spent in 2001. Substantially all of the remainder is expected to be spent in the first half of 2002.
17
Completion of the plans is expected to result in annual cost savings of more than $40 million which began to phase-in during the fourth quarter of 2001 and which are expected to be fully realized in 2003.
During 2001, the companys management also approved a plan to integrate the operations of EOC and Reform with D-M-Es existing European mold base and components business at a total cost of approximately $6.6 million. Of this amount, $2.1 million relates to reserves for employee termination benefits and facility exit costs that are being recorded in the allocation of the EOC and Reform acquisition costs. The remaining $4.5 million is being charged to expense, including $3.4 million in 2001. The plan involves the consolidation of the manufacturing operations of five existing facilities located in Germany and Belgium into three facilities, the reorganization of warehousing and distribution activities in Europe, and the elimination of approximately 160 manufacturing and administrative positions. Of the total cost of the plan, $3.2 million relates to the newly-acquired EOC and Reform businesses, including the $2.1 million of reserves that are discussed above. An additional $1.1 million related to EOC and Reform is being charged to expense as incurred, including $.6 million in 2001. As it relates to D-M-E, the total cost of the plan is expected to be $3.4 million, including reserves of $2.5 million for termination benefits and facility exit costs that were charged to expense in 2001. Additional costs related to D-M-E totaling $.9 million are being expensed as incurred, including $.3 million in 2001 and $.6 million in 2002.
The total cash cost of the consolidation plan is expected to be approximately $6.5 million, of which $1.0 million was spent in 2001.
In total, Milacron recorded restructuring charges of $30.4 million in 2001, including $3.4 million for the EOC and Reform integration and $27.0 million for the other actions that are discussed above. An additional $7.3 million will be expensed in 2002. The total cash cost of the restructuring actions in 2001 was $10.4 million. Additional spending in 2002 will total approximately $20 million.
Earnings (Loss) Before Income Taxes and Minority Shareholders Interests
Income Taxes
Milacron entered both 2001 and 2000 with significant net operating loss carryforwards in certain jurisdictions, along with valuation allowances against the carryforwards and other deferred tax assets. Valuation allowances are evaluated periodically and revised based on a more likely than not assessment of whether the related deferred tax assets will be realized. Increases or decreases in these valuation allowances serve to unfavorably or favorably affect our effective tax rate. Milacrons effective tax rate for 2000 was less than the federal statutory rate due principally to such adjustments of valuation allowances and to favorable rulings from various taxing authorities.
Net Earnings (Loss)
Future Change in Method of Accounting
18
During 2002, Milacron will complete the transitional reviews of the recorded balances of goodwill and certain other intangible assets as of January 1, 2002 that are required by SFAS No. 142. Based on our preliminary evaluations, these reviews are expected to result in a non-cash pretax goodwill impairment charge of between $180 million and $210 million ($140 million and $165 million after tax). This charge will be recorded as the cumulative effect of a change in method of accounting when the actual amount is determined around the middle of 2002, retroactive to January 1, 2002.
2000 Compared to 1999
New Orders and Backlog
In the plastics technologies segment, new orders totaled $835 million, a decrease of $62 million in relation to 1999 that was due principally to the absence of the European extrusion systems business and unfavorable foreign currency effects that reduced orders by $25 million. Excluding the divestiture and the contribution of the acquisitions made in 1999 and 2000, the segments orders decreased by 1%. Excluding the aforementioned adverse currency effects in addition to acquisitions and divestitures, orders increased by more than 2%. Orders for injection molding machines increased in both North America and Europe. Orders for U.S.-built extrusion systems decreased modestly but remained at good levels. Orders for Uniloy blow molding systems also decreased due in part to the ongoing consolidation of the dairy industry in North America.
Orders for metalworking technologies products totaled $717 million in 2000, representing only a modest decrease in relation to 1999 despite unfavorable currency effects of $35 million. Excluding the effects of currency, the sale of the industrial magnets business and the segments 1999 acquisitions, orders for the year increased by 5%. Orders for metalworking fluids increased worldwide but especially in North America due to the expanded product offerings that resulted from the 1999 acquisitions. Orders for Valenite metalcutting tools increased in North America, as did orders for Widia products in Europe as measured in local currencies. Orders for round tools decreased slightly due in part to currency effects.
U.S. export orders totaled $124 million in 2000 compared to $149 million in 1999. The decrease resulted principally from lower export orders for injection molding machines and Uniloy products.
The companys backlog of unfilled orders was $181 million at December 31, 2000, compared to $243 million at December 31, 1999. The decrease is due principally to continuing low order levels for Uniloy blow molding systems and lower fourth quarter, 2000, demand for injection molding machines and U.S.-built extrusion systems.
Sales
Sales of the plastics technologies segment were $874 million in 2000 compared to $904 million in 1999. The absence of the European extrusion systems business more than accounted for the decrease. Excluding the effects of the divestiture and the contribution of the segments recent acquisitions, sales increased by 3%. Unfavorable foreign currency exchange rate effects reduced sales by $32 million in relation to 1999. Adjusting for currency effects and for acquisitions and the divestiture, sales for the year increased by more than 6%. Sales of injection molding machines increased in both North America and Europe, the latter despite adverse currency effects. Sales of U.S.-built extrusion systems also increased for the year despite a modest decrease in the fourth quarter, but sales of Uniloy blow molding systems decreased worldwide due to the dairy industry consolidation in North America and lower shipments to European and Asian markets.
Sales of metalworking technologies products were $710 million in 2000, representing only a modest decrease of $11 million in relation to $721 million in 1999 despite unfavorable currency effects of $43 million and the sale of
19
Consolidated export sales were $133 million in 2000, compared to $148 million in 1999. The decrease resulted principally from lower export shipments of Uniloy products and, to a lesser degree, injection molding machines.
Sales of both segments to non-U.S. markets totaled $613 million in 2000, a decrease of $102 million that was due principally to currency effects and the aforementioned divestitures. In 2000 and 1999, products manufactured outside the U.S. approximated 36% and 40% of sales, respectively, while products sold outside the U.S. approximated 39% of sales in 2000 and 44% in 1999.
Margins, Costs and Expenses
Total selling and administrative expense decreased in amount and as a percentage of sales in 2000 due in part to our aggressive cost reduction efforts that began in 1999 and continued in 2000. Selling expense decreased by $8.2 million from 14.4% of sales to 14.2% of sales. Administrative expenses for the year decreased by $1.8 million.
Other expense-net decreased from $10.0 million in 1999 to $5.8 million in 2000 due to increased royalty income from the licensing of patented plastics processing technology and higher gains on the disposal of surplus property and equipment. These benefits were partially offset by higher goodwill amortization expense and increased costs related to the sale of receivables.
Interest expense-net increased in 2000 due primarily to higher short-term interest rates despite lower average debt levels.
Restructuring Costs
In September, 1999, we announced a formal plan to consolidate Uniloys European blow molding operations in a new manufacturing facility located near Milan, Italy. At the time Uniloy was acquired in September, 1998, we recognized the need for improved efficiency within Uniloys European operations and immediately thereafter began to evaluate various options for the purpose of identifying the optimal long-term solution. Through that process, it was determined that certain of the manufacturing and assembly operations at the plants located in Florence and Milan, Italy and Berlin, Germany would be consolidated into a more modern plant near Milan and that other operations would be transferred to another plant located in the Czech Republic. In the second quarter of 1999, we began to develop a detailed plan for the consolidation, which was formally approved by management in August, 1999.
The total cost of the plan, which was initiated in the fourth quarter of 1999 and which was completed in 2001, was originally expected to be approximately $6.7 million. However, foreign currency exchange rate fluctuations since the acquisition date and lower than expected costs to relocate inventory and equipment had the effect of reducing the total cost as measured in U.S. dollars to approximately $5.5 million, including $.7 million that was charged to expense as incurred. Of the latter amount, $.5 million was expensed in 2000. The remainder of the total cost of the consolidation was included in a reserve for employee termination benefits and facility exit costs that was established in the allocation of the Uniloy acquisition cost. The original amount of the reserve was $5.7 million but foreign currency exchange rate fluctuations had the effect of reducing it by $.9 million, including $.2 million in 2000. Charges against the reserve in 2000 were $2.5 million.
The total cash cost of the consolidation is ultimately expected to be approximately $3 million, which is net of the expected proceeds from the sale of two facilities in Italy, one of which was sold in 2000. The consolidation reduced revenues in 2000 but did not adversely affect revenues by the second half of 2001. Completion of the consolidation has resulted in annual pretax cost savings of approximately $3 million, which began to phase-in during the second quarter of 2000.
In December, 1999, we initiated a second plan to improve operating efficiency and reduce costs at additional businesses. The actions included in the plan involved both segments operations in North America and Europe. The
20
The total cash cost of the plan, including capital expenditures of $3.6 million, was approximately $15.3 million, most of which was expended in 2000. Completion of the plan has resulted in annual pretax cost savings of more than $20 million, which phased-in during 2000 and which were fully realized in 2001.
Earnings From Continuing Operations Before Income Taxes and Minority Shareholders Interests
Income Taxes
Milacron entered both 2000 and 1999 with sizable net operating loss carryforwards in certain non-U.S. jurisdictions, along with valuation allowances against the carryforwards and other deferred tax assets. We review valuation allowances periodically based on the relative amount of positive and negative evidence available at the time. This is done for the purpose of reaching conclusions regarding the future realization of deferred tax assets. Valuation allowances are then adjusted accordingly. The resulting decreases or increases in valuation allowances serve to favorably or unfavorably affect our effective tax rate.
Our effective tax rate for 2000 was 25% compared to 27% in 1999. The rate for 2000 is lower than the U.S. federal statutory rate due principally to the reversal of valuation allowances in certain jurisdictions and the adjustment of income tax reserves to more accurately reflect actual expected liabilities as a result of favorable rulings and resolutions from various taxing authorities. These benefits were partially offset by the downward adjustment of the carrying value of our net deferred tax assets in Germany to a lower rate as a result of a tax law change in that country. Adjustments of valuation allowances did not have a material effect on the effective tax rate for 1999. However, the effective rate was lower than the U.S. federal statutory rate primarily as a result of tax reserve adjustments.
Net Earnings
Market Risk
Foreign Currency Exchange Rate Risk
21
Interest Rate Risk
Liquidity and Sources of Capital
In 2001, operating activities provided $13 million of cash compared to $96 million of cash provided in 2000. The amount for 2001 includes the negative effects of a $25 million reduction in the amount of accounts receivable sold under our receivables purchase agreement whereas sales of additional receivables provided $10 million of cash in 2000. In 2001, cash flow from operations benefited from reductions in accounts receivable that resulted from lower sales volume and significant reductions in inventories that were achieved through our working capital reduction plan. These effects were partially offset by reductions in trade payables and other current liabilities that were related to lower production volumes.
In 2001, investing activities resulted in a $54 million use of cash, including $29 million for acquisitions and $32 million for capital expenditures. Investing activities used $33 million of cash in 2000, including $47 million for capital additions and $7 million for acquisitions. Together, the proceeds from the sale of the industrial magnets business and the disposal of surplus property, plant and equipment provided $21 million of cash in 2000.
During 2001, financing activities provided $111 million of cash compared to $101 million of cash used in 2000. In 2001, net additional borrowings provided $128 million of cash which was partially offset by net common share repurchases of $8 million. The amount for 2000 includes $48 million for common shares repurchases and $151 million for repayments of debt, including $100 million for the repayment of 7 7/8% Notes due May 15, 2000 using the proceeds from a 115 million ($110 million) Eurobond debt offering that was completed on April 6, 2000. Dividends of $13 million and $17 million were paid in 2001 and 2000, respectively.
In the first quarter of 2000, Milacrons Board of Directors authorized the repurchase of up to four million common shares on the open market. During 2000, we repurchased 3.3 million shares under this authorization. An additional .2 million shares were repurchased during 2001 bringing the total to 3.5 million. No additional repurchases are planned at this time.
As of December 31, 2001, Milacrons current ratio was 1.9, compared to 1.6 at December 31, 2000.
Total shareholders equity was $435 million at December 31, 2001, a decrease of $49 million from December 31, 2000. The decrease resulted principally from the net loss incurred during the year. The ratio of total debt to total capital (debt plus equity) was 58% at December 31, 2001 compared to 50% at December 31, 2000.
The companys debt and lease obligations for 2002 and beyond are shown in the table that follows.
After | ||||||||||||||||||||
(In millions) | 2002 | 2003 | 2004 | 2005 | 2005 | |||||||||||||||
Long-term debt
|
$ | 4.8 | $ | 3.3 | $ | 116.5 | $ | 104.7 | $ | 14.5 | ||||||||||
Revolving credit facility
|
23.2 | | | 303.1 | | |||||||||||||||
Other lines of credit
|
17.0 | | | | | |||||||||||||||
Total debt obligations
|
45.0 | 3.3 | 116.5 | 407.8 | 14.5 | |||||||||||||||
Operating leases
|
18.6 | 14.7 | 12.5 | 7.9 | 33.3 | |||||||||||||||
Total debt and lease obligations
|
$ | 63.6 | $ | 18.0 | $ | 129.0 | $ | 415.7 | $ | 47.8 | ||||||||||
Note: For 2002, the above table excludes $28.8 million of borrowings under the revolving credit facility and $16.5 million of borrowings under other lines of credit that the company may, but is not currently obligated to, repay in
22
Our ability to satisfy our 2002 obligations and our other liquidity needs is a function of a number of factors, the most important of which include: our available cash and cash equivalents, our continued ability to borrow under our revolving credit facility and other lines of credit, our ability to continue to utilize our receivables purchase agreement, the cash cost of our restructuring program and our cash flow from operating activities.
We began 2002 with cash and cash equivalents of approximately $110 million.
At December 31, 2001, Milacron had lines of credit with various U.S. and non-U.S. banks totaling approximately $476 million, including a $335 million committed revolving credit facility. At December 31, 2001, $333 million was drawn against the facility, including outstanding letters of credit of $7 million. The facility matures in June, 2005. The facility limits the payment of cash dividends and imposes certain restrictions on, among other things, share repurchases, capital expenditures and cash acquisitions. The facility also includes a number of financial covenants. At December 31, 2001, Milacron was in compliance with these covenants.
Effective March 14, 2002, the revolving credit facility was amended to, among other things, adjust certain financial covenants including suspension of the leverage test (ratio of net debt to EBITDA, in both cases as defined below) for the first two quarters of 2002. Under the terms of the amended agreement, the maximum borrowing under the facility reduces from $335 million to $325 million at June 15, 2002 and $310 million at December 31, 2002. The amended agreement includes a number of financial and other covenants, including those which require Milacron to achieve specified minimum levels of quarterly EBITDA (earnings before interest, taxes, depreciation and amortization) and maintain certain ratios of net debt (debt less cash and cash equivalents) to EBITDA and limit the incurrence of new debt. If the amended facility had been in effect as of January 1, 2002, in addition to the $110 million of cash and cash equivalents, the company would have been able to borrow approximately $2 million in additional funds under the facility and up to $68 million from other lines of credit. The facility also allows for over $40 million of additional indebtedness from other sources.
For 2002, the companys significant cost cutting actions coupled with an expected modest, gradual improvement in business conditions cause the company to believe that operating earnings will increase, which should allow us to continue to meet the covenants. However, if unforeseen market conditions develop or the company is otherwise unable to meet the covenants, it is possible that it would not be in compliance. In that event, we would attempt to renegotiate the covenants with the bank group to assure compliance. However, our lenders actions are not controllable by us and if the renegotiations were not successful, the company could be placed in default under the agreement, which would allow the lenders to declare the outstanding borrowings currently due and collectible. In addition, due to cross-default provisions in Milacrons other agreements, over 90% of our other debt could become payable in full and our receivables purchase program (as discussed below) could be terminated if we were in default under the credit facility. Were these events to occur, we would experience a material adverse impact on our reported liquidity, financial position and results of operations.
In addition to the revolving credit facility, as of December 31, 2001, we had a number of other credit lines totaling $141 million, of which $73 million was used and $68 million was unused. During the first half of 2002, we expect to repay approximately $17 million of borrowings that were outstanding at December 31, 2001. Under the terms of the revolving credit facility as amended, increases in debt are primarily limited to current lines of credit and certain other indebtedness from other sources. Subsequent to June 30, 2002, the companys borrowing capacity is also limited by a leverage test based on future levels of EBITDA. The company expects to be in compliance with this covenant when it becomes effective, and based on current expectations, this test would not limit access to the additional borrowings described above.
Another important source of liquidity is our accounts receivable purchase program. Although the agreement could be terminated upon the occurrence of certain events, some of which may be beyond our control, we expect to continue to be able to use the program for the foreseeable future. At December 31, 2001, only $60 million of the $75 million facility was utilized due to the low level of accounts receivable that resulted from lower sales volume. As the amount of eligible accounts receivable increases due to improved business conditions, we expect to utilize the remaining availability under the facility.
Milacron expects to generate positive cash flow from operating activities in 2002 despite the use of approximately $20 million of cash to complete the restructuring program that was initiated in the third quarter of 2001. We also expect to use $30 million of cash for capital expenditures.
Assuming there is no further significant deterioration in the markets we serve, we believe that Milacrons current cash position, cash flow from operations, available credit lines and capacity to sell receivables will be sufficient to
23
Cautionary Statement
| global and regional economic conditions, consumer spending and industrial production, particularly in segments related to the level of automotive production and spending in the construction industry; |
| fluctuations in currency exchange rates of U.S. and foreign countries, including countries in Europe and Asia where Milacron has several principal manufacturing facilities and where many of our competitors and suppliers are based; |
| Milacrons continued ability to borrow under its lines of credit and sell accounts receivable under its receivables purchase agreement; |
| fluctuations in interest rates which affect the cost of borrowing under Milacrons lines of credit and financing costs related to the sale of domestic accounts receivable; |
| production and pricing levels of important raw materials, including plastic resins, which are a key material used by purchasers of Milacrons plastics technologies products, steel, oil, cobalt, tungsten, tantalum carbide and industrial grains used in the production of metalworking products; |
| lower than anticipated levels of plant utilization resulting in production inefficiencies and higher costs, whether related to the delay of new product introductions, improved production processes or equipment, or labor relations issues; |
| customer acceptance of new products introduced during 2001 and additional new products that will be introduced in 2002; |
| any major disruption in production at key customer or supplier facilities or at Milacrons facilities; |
| disruptions in global or regional commerce due to social, civil or political unrest in the non-U.S. countries in which Milacron operates; |
| alterations in trade conditions in and between the U.S. and non-U.S. countries where Milacron does business, including export duties, import controls, quotas and other trade barriers; |
| disruptions in global and regional commerce due to acts of terrorism, continued threats of terrorism and military, political and economic responses (including heightened security measures) to terrorism; |
| changes in tax, environmental and other laws and regulations in the U.S. and non-U.S. countries where Milacron does business; |
| unanticipated litigation, claims or assessments, including but not limited to claims or problems related to product liability, warranty or environmental issues. |
Item 7A. | Quantitative and Qualitative Disclosures about Market Risk |
Item 8. | Financial Statements and Supplementary Data |
24
Responsibility for Financial Reporting
Financial Statements
Internal Control System
The company assessed its internal control system as of December 31, 2001 in relation to criteria for effective internal control over the preparation of its published annual and quarterly financial statements described in Internal Control Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission. Based on this assessment, the company believes that, as of December 31, 2001, its system of internal control over the preparation of its published annual and quarterly financial statements and over the safeguarding of assets against unauthorized acquisition, use or disposition met those criteria.
Ronald D. Brown
|
Robert P. Lienesch | |||
Chairman, President
|
Vice President - Finance | |||
and Chief Executive
|
and Chief Financial Officer | |||
Officer
|
March 14, 2002
25
Consolidated Statements of Earnings
(In millions, except per-share amounts) | 2001 | 2000 | 1999 | ||||||||||||
Sales
|
$ | 1,262.7 | $ | 1,584.2 | $ | 1,624.7 | |||||||||
Cost of products sold
|
1,014.8 | 1,174.1 | 1,201.6 | ||||||||||||
Cost of products sold related to restructuring
|
3.6 | | | ||||||||||||
Total cost of products sold
|
1,018.4 | 1,174.1 | 1,201.6 | ||||||||||||
Manufacturing margins
|
244.3 | 410.1 | 423.1 | ||||||||||||
Other costs and expenses
|
|||||||||||||||
Selling and administrative
|
247.7 | 262.9 | 272.9 | ||||||||||||
Restructuring costs
|
26.8 | 2.7 | 16.2 | ||||||||||||
Gains on divestitures of businesses
|
| (1.5 | ) | (13.1 | ) | ||||||||||
Other-net
|
10.8 | 5.8 | 10.0 | ||||||||||||
Total other costs and expenses
|
285.3 | 269.9 | 286.0 | ||||||||||||
Operating earnings (loss)
|
(41.0 | ) | 140.2 | 137.1 | |||||||||||
Interest
|
|||||||||||||||
Income
|
1.9 | 1.8 | 1.6 | ||||||||||||
Expense
|
(41.2 | ) | (41.3 | ) | (39.8 | ) | |||||||||
Interest-net
|
(39.3 | ) | (39.5 | ) | (38.2 | ) | |||||||||
Earnings (loss) before income taxes and
minority shareholders interests
|
(80.3 | ) | 100.7 | 98.9 | |||||||||||
Provision (benefit) for income taxes
|
(46.1 | ) | 25.4 | 26.4 | |||||||||||
Earnings (loss) before minority
shareholders interests
|
(34.2 | ) | 75.3 | 72.5 | |||||||||||
Minority shareholders interests in earnings
of subsidiaries
|
1.5 | 3.0 | 2.4 | ||||||||||||
Net earnings (loss)
|
$ | (35.7 | ) | $ | 72.3 | $ | 70.1 | ||||||||
Earnings (loss) per common share
|
|||||||||||||||
Basic
|
$ | (1.08 | ) | $ | 2.06 | $ | 1.90 | ||||||||
Diluted
|
$ | (1.08 | ) | $ | 2.06 | $ | 1.89 | ||||||||
26
Consolidated Balance Sheets
(In millions, except par value) | 2001 | 2000 | |||||||||
Assets
|
|||||||||||
Current assets
|
|||||||||||
Cash and cash equivalents
|
$ | 110.4 | $ | 41.2 | |||||||
Notes and accounts receivable (less allowances of
$14.1 in 2001 and $12.9 in 2000)
|
155.1 | 199.5 | |||||||||
Inventories
|
|||||||||||
Raw materials
|
40.2 | 42.9 | |||||||||
Work-in-process and finished parts
|
141.3 | 192.0 | |||||||||
Finished products
|
137.0 | 132.2 | |||||||||
Total inventories
|
318.5 | 367.1 | |||||||||
Other current assets
|
76.0 | 48.2 | |||||||||
Total current assets
|
660.0 | 656.0 | |||||||||
Property, plant and equipment-net
|
295.5 | 305.5 | |||||||||
Goodwill
|
410.8 | 413.7 | |||||||||
Other noncurrent assets
|
146.0 | 89.7 | |||||||||
Total assets
|
$ | 1,512.3 | $ | 1,464.9 | |||||||
Liabilities and Shareholders
Equity
|
|||||||||||
Current liabilities
|
|||||||||||
Borrowings under lines of credit
|
$ | 85.5 | $ | 85.6 | |||||||
Long-term debt due within one year
|
4.8 | 8.4 | |||||||||
Trade accounts payable
|
92.7 | 127.3 | |||||||||
Advance billings and deposits
|
17.4 | 25.9 | |||||||||
Accrued and other current liabilities
|
153.4 | 158.9 | |||||||||
Total current liabilities
|
353.8 | 406.1 | |||||||||
Long-term accrued liabilities
|
210.3 | 191.8 | |||||||||
Long-term debt
|
513.3 | 382.6 | |||||||||
Total liabilities
|
1,077.4 | 980.5 | |||||||||
Commitments and contingencies
|
| | |||||||||
Shareholders equity
|
|||||||||||
4% Cumulative Preferred shares
|
6.0 | 6.0 | |||||||||
Common shares, $1 par value (outstanding: 33.5 in
2001 and 33.3 in 2000)
|
33.5 | 33.3 | |||||||||
Capital in excess of par value
|
281.4 | 281.5 | |||||||||
Reinvested earnings
|
165.0 | 213.3 | |||||||||
Accumulated other comprehensive loss
|
(51.0 | ) | (49.7 | ) | |||||||
Total shareholders equity
|
434.9 | 484.4 | |||||||||
Total liabilities and shareholders equity | $ | 1,512.3 | $ | 1,464.9 | |||||||
27
Consolidated Statements of Comprehensive Income and Shareholders Equity
Other | 4% | ||||||||||||||||||||||||||||
Compre- | Compre- | Cumu- | Common | Total | |||||||||||||||||||||||||
hensive | hensive | lative | Shares | Capital in | Rein- | Share- | |||||||||||||||||||||||
Income | Income | Preferred | $1 Par | Excess of | vested | holders | |||||||||||||||||||||||
(In millions, except per-share amounts) | (Loss) | (Loss) | Shares | Value | Par Value | Earnings | Equity | ||||||||||||||||||||||
Balance at year-end 1998
|
$ | (14.4 | ) | $ | 6.0 | $ | 37.8 | $ | 341.2 | $ | 106.0 | $ | 476.6 | ||||||||||||||||
Stock options exercised and net restricted stock
activity
|
.1 | 1.5 | 1.6 | ||||||||||||||||||||||||||
Purchases of treasury and other common shares
|
(1.1 | ) | (17.2 | ) | (18.3 | ) | |||||||||||||||||||||||
Net earnings for the year
|
$ | 70.1 | 70.1 | 70.1 | |||||||||||||||||||||||||
Other comprehensive loss
|
(21.0 | ) | (21.0 | ) | (21.0 | ) | |||||||||||||||||||||||
Total comprehensive income
|
$ | 49.1 | |||||||||||||||||||||||||||
Cash dividends
|
|||||||||||||||||||||||||||||
Preferred shares ($4.00 per share)
|
(.2 | ) | (.2 | ) | |||||||||||||||||||||||||
Common shares ($.48 per share)
|
(17.9 | ) | (17.9 | ) | |||||||||||||||||||||||||
Balance at year-end 1999
|
(35.4 | ) | 6.0 | 36.8 | 325.5 | 158.0 | 490.9 | ||||||||||||||||||||||
Stock options exercised and net restricted stock
activity
|
(.1 | ) | 2.0 | 1.9 | |||||||||||||||||||||||||
Purchases of treasury and other common shares
|
(3.4 | ) | (46.0 | ) | (49.4 | ) | |||||||||||||||||||||||
Net earnings for the year
|
$ | 72.3 | 72.3 | 72.3 | |||||||||||||||||||||||||
Other comprehensive loss
|
(14.3 | ) | (14.3 | ) | (14.3 | ) | |||||||||||||||||||||||
Total comprehensive income
|
$ | 58.0 | |||||||||||||||||||||||||||
Cash dividends
|
|||||||||||||||||||||||||||||
Preferred shares ($4.00 per share)
|
(.2 | ) | (.2 | ) | |||||||||||||||||||||||||
Common shares ($.48 per share)
|
(16.8 | ) | (16.8 | ) | |||||||||||||||||||||||||
Balance at year-end 2000
|
(49.7 | ) | 6.0 | 33.3 | 281.5 | 213.3 | 484.4 | ||||||||||||||||||||||
Stock options exercised and net restricted stock
activity
|
.5 | 6.7 | 7.2 | ||||||||||||||||||||||||||
Purchases of treasury and other common shares
|
(.3 | ) | (6.8 | ) | (7.1 | ) | |||||||||||||||||||||||
Net loss for the year
|
$ | (35.7 | ) | (35.7 | ) | (35.7 | ) | ||||||||||||||||||||||
Other comprehensive loss
|
(1.3 | ) | (1.3 | ) | (1.3 | ) | |||||||||||||||||||||||
Total comprehensive loss
|
$ | (37.0 | ) | ||||||||||||||||||||||||||
Cash dividends
|
|||||||||||||||||||||||||||||
Preferred shares ($4.00 per share)
|
(.2 | ) | (.2 | ) | |||||||||||||||||||||||||
Common shares ($.37 per share)
|
(12.4 | ) | (12.4 | ) | |||||||||||||||||||||||||
Balance at year-end 2001
|
$ | (51.0 | ) | $ | 6.0 | $ | 33.5 | $ | 281.4 | $ | 165.0 | $ | 434.9 | ||||||||||||||||
28
Consolidated Statements of Cash Flows
(In millions) | 2001 | 2000 | 1999 | |||||||||||||
Increase (decrease) in cash and cash
equivalents
|
||||||||||||||||
Operating activities cash flows
|
||||||||||||||||
Net earnings (loss)
|
$ | (35.7 | ) | $ | 72.3 | $ | 70.1 | |||||||||
Operating activities providing (using) cash
|
||||||||||||||||
Depreciation and amortization
|
59.2 | 58.4 | 58.3 | |||||||||||||
Restructuring costs
|
30.4 | | 16.2 | |||||||||||||
Gains on divestitures of businesses
|
| (1.5 | ) | (13.1 | ) | |||||||||||
Deferred income taxes
|
(33.6 | ) | 9.1 | 10.1 | ||||||||||||
Working capital changes
|
||||||||||||||||
Notes and accounts receivable
|
51.3 | 6.3 | (19.0 | ) | ||||||||||||
Inventories
|
54.7 | (14.5 | ) | (9.9 | ) | |||||||||||
Other current assets
|
.7 | (7.9 | ) | (2.6 | ) | |||||||||||
Trade accounts payable
|
(39.4 | ) | 1.6 | (9.2 | ) | |||||||||||
Other current liabilities
|
(58.8 | ) | (11.2 | ) | (4.7 | ) | ||||||||||
Decrease (increase) in other noncurrent
assets
|
(19.6 | ) | (13.1 | ) | 1.7 | |||||||||||
Decrease in long-term accrued liabilities
|
(1.7 | ) | (.1 | ) | (6.0 | ) | ||||||||||
Other-net
|
5.3 | (3.6 | ) | (2.5 | ) | |||||||||||
Net cash provided by operating activities
|
12.8 | 95.8 | 89.4 | |||||||||||||
Investing activities cash flows
|
||||||||||||||||
Capital expenditures
|
(31.6 | ) | (47.0 | ) | (47.3 | ) | ||||||||||
Net disposals of property, plant and equipment
|
5.9 | 10.0 | 5.9 | |||||||||||||
Acquisitions
|
(28.6 | ) | (7.0 | ) | (47.0 | ) | ||||||||||
Divestitures
|
| 11.2 | 49.2 | |||||||||||||
Net cash used by investing activities
|
(54.3 | ) | (32.8 | ) | (39.2 | ) | ||||||||||
Financing activities cash flows
|
||||||||||||||||
Dividends paid
|
(12.6 | ) | (17.0 | ) | (18.1 | ) | ||||||||||
Issuance of long-term debt
|
7.1 | 115.4 | 2.0 | |||||||||||||
Repayments of long-term debt
|
(10.2 | ) | (146.1 | ) | (6.3 | ) | ||||||||||
Increase (decrease) in borrowings under
lines of credit
|
130.6 | (5.2 | ) | 28.3 | ||||||||||||
Issuance of common shares
|
4.0 | | .1 | |||||||||||||
Purchase of treasury and other common shares
|
(7.7 | ) | (48.4 | ) | (22.0 | ) | ||||||||||
Net cash provided (used) by financing
activities
|
111.2 | (101.3 | ) | (16.0 | ) | |||||||||||
Effect of exchange rate fluctuations on cash
and cash equivalents
|
(.5 | ) | (1.8 | ) | (1.8 | ) | ||||||||||
Increase (decrease) in cash and cash
equivalents
|
69.2 | (40.1 | ) | 32.4 | ||||||||||||
Cash and cash equivalents at beginning of year
|
41.2 | 81.3 | 48.9 | |||||||||||||
Cash and cash equivalents at end of
year
|
$ | 110.4 | $ | 41.2 | $ | 81.3 | ||||||||||
29
Notes to Consolidated Financial Statements
Summary of Significant Accounting Policies
Use of Estimates
Consolidation
Foreign Currency Translation
Revenue Recognition
Income Taxes
Earnings Per Common Share
Cash and Cash Equivalents
Inventory Valuation
Property, Plant and Equipment
Property, plant and equipment that are idle and held for sale are valued at the lower of historical cost less accumulated depreciation or fair value less cost to sell. Carrying costs through the expected disposal dates of such assets are accrued at the time expected losses are recognized or, in the case of assets to be sold at a gain, charged to expense as incurred.
Goodwill
Under the companys current policy, the carrying amount of goodwill is reviewed periodically using estimated undiscounted cash flows for the businesses acquired over the remaining amortization periods. If, based on these
30
analyses, the goodwill arising from a particular acquisition were found to be not recoverable, its carrying value would be reduced by the amount of the discounted cash flow deficit through a charge to earnings. The company also evaluates long-lived assets for impairment when facts and circumstances suggest that the carrying amounts of these assets may not be recoverable. Through 2001, goodwill associated with assets acquired in business combinations has been included in these impairment evaluations when appropriate. Beginning in 2002, goodwill will no longer be included but rather will be reviewed on a stand-alone basis (see Recently Issued Pronouncements).
Retirement Benefit Plans
Stock-Based Compensation
Derivative Financial Instruments
The company enters into foreign currency forward exchange contracts, which are a form of derivative financial instrument, on an ongoing basis commensurate with known or expected exposures. The purpose of this practice is to minimize the potentially adverse effect of foreign currency exchange rate fluctuations on the companys operating results. The company does not currently hold other types of derivative financial instruments and does not engage in speculation. Because of the companys limited use of derivatives, the adoption of SFAS No. 133 did not have a significant effect on its financial position or results of operations during the year 2001.
Recently Issued Pronouncements
The company will apply the new accounting rules for goodwill and other intangible assets beginning in the first quarter of 2002. Application of the nonamortization provisions of SFAS No. 142 is expected to result in an increase in annual pretax earnings of approximately $13 million ($9 million after tax). During 2002, the company will also complete the transitional impairment reviews of goodwill and indefinite-lived intangible assets that are required by SFAS No. 142. These transitional reviews will be made based on recorded balances as of January 1, 2002 and must be completed by June 30, 2002. If, based on these reviews, the assets are found to be impaired, it will be necessary to calculate the amount of the required adjustments of their carrying values. That process must be completed no later than December 31, 2002. Any adjustments that are identified through the transitional reviews will be recorded as the cumulative effect of a change in method of accounting. The company will also conduct the first of the required annual reviews of goodwill and other indefinite-lived intangibles as of a later date in 2002. Any additional adjustments identified through these reviews will be recorded as charges to operating earnings.
The company is in the process of evaluating the possible effects of the required transitional reviews as they relate to goodwill. Based on its preliminary evaluation, the company currently expects to record a pretax goodwill impairment charge of between $180 million and $210 million ($140 million to $165 million after tax). This charge will be recorded as the cumulative effect of a change in method of
31
accounting when the actual amount is determined around the middle of 2002, retroactive to January 1, 2002.
In August, 2001, the Financial Accounting Standards Board issued Statement of Financial Accounting Standards No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets (SFAS No. 144), which provides revised guidelines for testing long-lived assets other than intangibles for impairment. SFAS No. 144 also includes revised accounting and reporting requirements for assets and groups of assets that are determined to be held for sale, including their classification in the balance sheet and the reporting of their results of operations and gains and losses on their disposal in the statement of earnings. The company will adopt SFAS No. 144 effective January 1, 2002 but does not expect any immediate effect on its financial position or results of operations.
Restructuring Costs
In September, 1999, the company announced a formal plan to consolidate Uniloys European blow molding operations in a new manufacturing facility located near Milan, Italy. The total cost of the plan, which was initiated in the fourth quarter of 1999 and which was completed in 2001, was originally expected to be approximately $6.7 million. However, foreign currency exchange rate fluctuations subsequent to acquisition date and lower than expected costs to relocate inventory and equipment had the effect of reducing the total cost as measured in U.S. dollars to approximately $5.5 million, including $.7 million that was charged to expense as incurred. The remainder of the total cost of the consolidation was included in a reserve for employee termination benefits and facility exit costs that was established in the allocation of the Uniloy acquisition cost. The original amount of the reserve was $5.7 million but foreign currency exchange rate fluctuations had the effect of reducing it by $.9 million. Charges against the reserve in 2000 and 2001 were $2.5 million and $.8 million, respectively. The total cash cost of the consolidation is ultimately expected to be approximately $3 million, which is net of the proceeds from the sale of two facilities in Italy, one of which was sold in 2000.
In December, 1999, the company initiated a second plan to improve operating efficiency and reduce costs at additional businesses. The actions included in the plan involve both segments operations in North America and Europe. The plan involved the closure of four smaller manufacturing facilities, the operations of which were transferred to other locations, and the elimination of approximately 310 manufacturing and administrative positions worldwide. The total cost of implementing the plan was $18.2 million, including $16.0 million in 1999 and $2.2 million in 2000. Of the 1999 amount, $14.1 million was included in a reserve for employee termination benefits and facility exit costs that was recorded in the fourth quarter. The total cost of the plan also included 1999 charges of $1.7 million for supplemental early retirement benefits for certain employees that are being funded through pension plans and $2.7 million for additional costs that were charged to expense as incurred. The total cash cost of the plan, including capital expenditures of $3.6 million, was approximately $15.3 million, most of which was expended in 2000.
In the third and fourth quarters of 2001, the companys management formally approved plans to consolidate additional operations and further reduce the companys cost structure. Implementation of these plans is expected to result in pretax charges to earnings of approximately $33.2 million. Of the total expected cost of the plans, $27.0 million was recorded in 2001, including reserves of $16.3 million for employee termination benefits and $2.4 million for facility exit costs. The amount for 2001 also includes $.5 million for supplemental early retirement benefits that will be funded through the companys principal U.S. pension plan. Charges against the reserves established in connection with the 2001 consolidation and cost reduction plans have totaled $3.7 million and excess reserves totaling $.5 million have been reversed. The total cost of the plans also includes amounts for the discontinuation of a number of product lines and certain other inventory write-downs in both segments, of which $3.6 million was recorded in 2001. This amount is presented as a component of cost of products sold in the Consolidated Statement of Earnings for that year. The remaining $10.9 million of the expected total cost of the plans is being charged to expense as incurred, including $4.7 million in 2001.
As approved by management, the 2001 plans involve the closure of twelve manufacturing facilities in North America, including five smaller South Carolina facilities that will be consolidated in a new leased facility. The plans also entail the elimination of several warehousing, sales and administrative locations worldwide. The consolidations and overhead reductions will result in the elimination of approximately 1,000 manufacturing and administrative positions, principally in the U.S. and Europe. As of December 31, 2001, approximately 460 positions had been eliminated. The net cash cost of implementing the plans, including capital
32
expenditures of $4.6 million, will be approximately $25.5 million, of which $9.4 million was spent in 2001. Substantially all of the remainder will be spent in the first half of 2002.
During 2001, the companys management also approved a plan to integrate the operations of EOC and Reform (see Acquisitions) with D-M-Es existing European mold base and components business at a total cost of approximately $6.6 million. Of this amount, $3.2 million relates to EOC and Reform and $3.4 million relates to D-M-E. The plan involves the consolidation of the manufacturing operations of five facilities located in Germany and Belgium into three facilities, the reorganization of warehousing and distribution activities in Europe, and the elimination of approximately 160 manufacturing and administrative positions, of which approximately 25 have been eliminated through December 31, 2001. Of the $3.2 million total cost related to EOC and Reform, $1.2 million is included in reserves for employee termination benefits and facility exit costs that were established in the preliminary allocations of the respective acquisition costs. Additional reserves of $.9 million will be recorded early in 2002 when the affected employees have been formally notified. The remainder is being charged to expense as incurred, including $.6 million in 2001. As it relates to D-M-E, the cost of the plan includes $2.5 million for reserves for termination benefits and facility exit costs that were recorded in 2001. Additional D-M-E related costs totaled $.3 million in 2001. Charges against the D-M-E reserves in 2001 totaled $.1 million.
The total cash cost of the consolidation plan is expected to be approximately $6.5 million, of which $1.0 million was spent in 2001.
In total, the company recorded restructuring charges of $30.4 million in 2001, including $3.4 million for the EOC and Reform integration and $27.0 million for the other actions that are discussed above. An additional $7.3 million will be expensed in 2002. The total cash cost of the restructuring actions in 2001 was $10.4 million. Additional spending in 2002 will total approximately $20 million.
As presented in the Consolidated Statements of Earnings for 2001, 2000 and 1999, the line captioned Restructuring costs includes the following components:
(In millions) | 2001 | 2000 | 1999 | ||||||||||
Accruals for termination benefits and facility
exit costs
|
$ | 18.7 | $ | | $ | 14.1 | |||||||
Supplemental retirement benefits
|
.5 | | 1.7 | ||||||||||
Other restructuring costs
|
|||||||||||||
Costs charged to expense as incurred
|
8.3 | 2.5 | .2 | ||||||||||
Reserve adjustments
|
(.5 | ) | (.3 | ) | | ||||||||
27.0 | 2.2 | 16.0 | |||||||||||
Costs related to the Uniloy, EOC and Reform
consolidations
|
3.4 | .5 | .2 | ||||||||||
$ | 30.4 | $ | 2.7 | $ | 16.2 | ||||||||
The status of the reserves for the initiatives discussed above is summarized in the following tables. To the extent that any unused reserves that were established in the allocation of acquisition cost remain after the completion of the Uniloy, EOC and Reform consolidations, those amounts will be applied as reductions of the goodwill arising from the respective acquisitions.
2001 | |||||||||||||||||
Beginning | Usage | Ending | |||||||||||||||
(In millions) | Balance | Additions | and other | Balance | |||||||||||||
Uniloy, EOC and Reform consolidations
|
|||||||||||||||||
Termination benefits
|
$ | 1.4 | $ | 3.7 | $ | (.9 | ) | $ | 4.2 | ||||||||
Facility exit costs
|
.2 | | | .2 | |||||||||||||
1.6 | 3.7 | (.9 | ) | 4.4 | |||||||||||||
Restructuring costs
|
|||||||||||||||||
Termination benefits
|
.3 | 16.0 | (3.0 | ) | 13.3 | ||||||||||||
Facility exit costs
|
.4 | 2.7 | (1.6 | ) | 1.5 | ||||||||||||
.7 | 18.7 | (4.6 | ) | 14.8 | |||||||||||||
Total reserves
|
$ | 2.3 | $ | 22.4 | $ | (5.5 | ) | $ | 19.2 | ||||||||
33
2000 | |||||||||||||||||
Beginning | Usage | Ending | |||||||||||||||
(In millions) | Balance | Additions | and other | Balance | |||||||||||||
Uniloy, EOC and Reform consolidations
|
|||||||||||||||||
Termination benefits
|
$ | 3.6 | $ | | $ | (2.2 | ) | $ | 1.4 | ||||||||
Facility exit costs
|
.7 | | (.5 | ) | .2 | ||||||||||||
4.3 | | (2.7 | ) | 1.6 | |||||||||||||
Restructuring costs
|
|||||||||||||||||
Termination benefits
|
9.4 | | (9.1 | ) | .3 | ||||||||||||
Facility exit costs
|
3.8 | | (3.4 | ) | .4 | ||||||||||||
13.2 | | (12.5 | ) | .7 | |||||||||||||
Total reserves
|
$ | 17.5 | $ | | $ | (15.2 | ) | $ | 2.3 | ||||||||
Divestitures of Businesses
In December, 1999, the company sold its European plastics extrusion systems business for approximately $44 million including post-closing adjustments and recorded a pretax gain of $13.1 million ($10.1 million after tax). Headquartered in Vienna, Austria, the business had 1999 sales to unaffiliated customers of $62 million, principally to markets in Europe, Asia and South America, and employed approximately 325 people. The business was sold to redeploy assets to other businesses.
Acquisitions
In August, 1999, the company acquired Producto Chemical, Inc. (Producto), which manufactures process cleaners, washers, corrosion inhibitors and specialty products for metalworking. Producto had annual sales approaching $5 million as of the acquisition date.
In September, 1999, the company acquired Oak International, Inc. (Oak), a supplier of lubricants and process cleaners used in metalforming and metalworking. Oak has three manufacturing plants, including two in the U.S. and one in the U.K., and had annual sales approaching $12 million as of the acquisition date.
In September, 1999, the company acquired the Micro Carbide product line, which includes solid carbide reamers, step drills and miniature tools. These products are now being manufactured by our Data Flute facility.
In May, 2000, the company acquired Akron Extruders, Inc., a single-screw plastics extrusion manufacturer having annual sales of approximately $5 million. The manufacture of Akron Extruders lines of single-screw extruders and replacement barrels and screws has been moved to our principal U.S. plastics machinery facility near Cincinnati, Ohio.
In October, 2000, the company acquired Ontario Heater and Supply Company and Rite-Tek Canada (Rite-Tek), two Canadian companies that specialize in the distribution of maintenance, repair and operating supplies for the plastics processing industry. Rite-Tek also manufactures heater bands used in plastics processing. The combined sales of the two companies are approximately $5 million per year.
In April, 2001, the company acquired Progress Precision, a Canadian manufacturer of barrels and screws and provider of related services for plastics extrusion, injection molding and blow molding. Progress Precision has annual sales of approximately $2 million.
Also in April, 2001, the company acquired Reform Flachstahl (Reform), a manufacturer of mold bases and plates for plastics injection molding headquartered in Germany. With annual sales of approximately $16 million, Reform also provides components, cooling products and tools for molds and mold making.
In May, 2001, the company completed the acquisition of EOC Normalien (EOC), a German manufacturer of mold bases, components and die sets for plastics injection molding. EOC has annual sales of approximately $35 million.
All of the acquisitions were accounted for under the purchase method and were financed through the use of available cash and bank borrowings. The aggregate cost of the acquisitions, including professional fees and other related costs, is expected to total $32.4 million for 2001 and
34
was $4.7 million for 2000 and $33.2 million for 1999. The allocation of the aggregate cost of the acquisitions to the assets acquired and liabilities assumed is presented in the table that follows.
(In millions) | 2001 | 2000 | 1999 | |||||||||
Cash and cash equivalents
|
$ | 1.9 | $ | .2 | $ | .7 | ||||||
Accounts receivable
|
6.9 | .8 | 4.0 | |||||||||
Inventories
|
10.3 | 1.0 | 5.0 | |||||||||
Other current assets
|
.5 | .1 | .3 | |||||||||
Property, plant and equipment
|
14.7 | .1 | 4.5 | |||||||||
Goodwill
|
10.0 | 3.5 | 21.6 | |||||||||
Other noncurrent assets
|
| | .5 | |||||||||
Total assets
|
44.3 | 5.7 | 36.6 | |||||||||
Short term borrowings and long-term debt due
within one year
|
| | 1.0 | |||||||||
Other current liabilities
|
11.9 | 1.0 | 1.6 | |||||||||
Long-term debt
|
| | .8 | |||||||||
Total liabilities
|
11.9 | 1.0 | 3.4 | |||||||||
Total acquisition cost
|
$ | 32.4 | $ | 4.7 | $ | 33.2 | ||||||
In the 2001 allocation of acquisition cost, other current liabilities includes $2.1 million for the integration of EOC and Reform with the companys existing D-M-E mold components business in Europe (see Restructuring Costs).
Unaudited pro forma sales and earnings information for 2001, 2000 and 1999 is not presented because the amounts would not vary materially from the comparable amounts reflected in the companys historical Consolidated Statements of Earnings.
Research and Development
(In millions) | 2001 | 2000 | 1999 | |||||||||
Research and development
|
$ | 30.8 | $ | 34.4 | $ | 34.5 | ||||||
Retirement Benefit Plans
(In millions) | 2001 | 2000 | 1999 | |||||||||
Service cost (benefits earned during the period)
|
$ | 4.7 | $ | 5.3 | $ | 6.4 | ||||||
Interest cost on projected benefit obligation
|
35.9 | 35.1 | 33.5 | |||||||||
Expected return on plan assets
|
(45.1 | ) | (43.5 | ) | (40.1 | ) | ||||||
Supplemental retirement benefits
|
.8 | | 1.5 | |||||||||
Amortization of unrecognized prior service cost
|
.5 | .5 | .5 | |||||||||
Amortization of unrecognized gains and losses
|
(.2 | ) | .3 | 1.0 | ||||||||
Amortization of unrecognized transition
(asset) liability
|
| .1 | (1.5 | ) | ||||||||
Pension (income) expense
|
$ | (3.4 | ) | $ | (2.2 | ) | $ | 1.3 | ||||
The following table summarizes changes in the projected benefit obligation for all defined benefit plans.
(In millions) | 2001 | 2000 | |||||||
Balance at beginning of year
|
$ | (464.0 | ) | $ | (455.3 | ) | |||
Service cost
|
(4.7 | ) | (5.3 | ) | |||||
Interest cost
|
(35.9 | ) | (35.1 | ) | |||||
Benefits paid
|
37.5 | 37.4 | |||||||
Actuarial loss
|
(6.4 | ) | (11.1 | ) | |||||
Plan amendment
|
(3.6 | ) | | ||||||
Supplemental retirement benefits
|
(.8 | ) | | ||||||
Change in discount rate
|
(24.3 | ) | | ||||||
Sale of industrial magnets business
|
| 1.5 | |||||||
Foreign currency translation adjustments
|
.4 | 3.9 | |||||||
Balance at end of year
|
$ | (501.8 | ) | $ | (464.0 | ) | |||
The following table summarizes the changes in plan assets for the U.S. plans. Consistent with customary practice in Germany, the plans for employees in that country have not been funded.
35
(In millions) | 2001 | 2000 | ||||||
Balance at beginning of year
|
$ | 482.3 | $ | 501.5 | ||||
Actual investment return (loss)
|
(16.1 | ) | 15.0 | |||||
Benefits paid
|
(34.2 | ) | (34.2 | ) | ||||
Balance at end of year
|
$ | 432.0 | $ | 482.3 | ||||
The following table sets forth the funded status of the plans for U.S. employees at year-end 2001 and 2000.
(In millions) | 2001 | 2000 | ||||||
Vested benefit obligation
|
$ | (419.3 | ) | $ | (373.0 | ) | ||
Accumulated benefit obligation
|
$ | (431.5 | ) | $ | (390.1 | ) | ||
Projected benefit obligation
|
$ | (463.7 | ) | $ | (426.9 | ) | ||
Plan assets at fair value
|
432.0 | 482.3 | ||||||
Excess (deficiency) of plan assets in
relation to projected benefit obligation
|
(31.7 | ) | 55.4 | |||||
Unrecognized net loss (gain)
|
40.4 | (51.5 | ) | |||||
Unrecognized prior service cost
|
5.7 | 2.7 | ||||||
Prepaid pension cost
|
$ | 14.4 | $ | 6.6 | ||||
The assets of the principal U.S. plan consist primarily of stocks, debt securities and mutual funds. The plan also includes common shares of the company with a market value of $38.3 million in 2001 and $37.2 million in 2000.
The following table sets forth the status of the companys defined benefit pension plans for certain employees in Germany.
(In millions) | 2001 | 2000 | ||||||
Vested benefit obligation
|
$ | (32.8 | ) | $ | (32.3 | ) | ||
Accumulated benefit obligation
|
$ | (35.1 | ) | $ | (34.5 | ) | ||
Projected benefit obligation
|
$ | (38.1 | ) | $ | (37.1 | ) | ||
Unrecognized net loss
|
1.6 | 1.3 | ||||||
Accrued pension cost
|
$ | (36.5 | ) | $ | (35.8 | ) | ||
The following table presents the weighted-average actuarial assumptions used for all defined benefit plans in 2001, 2000 and 1999.
2001 | 2000 | 1999 | ||||||||||
Discount rate
|
7.2 | % | 7.6 | % | 7.6 | % | ||||||
Expected long-term rate of return on plan assets
|
9.5 | % | 9.5 | % | 9.5 | % | ||||||
Rate of increase in future compensation levels
|
4.1 | % | 5.0 | % | 5.0 | % | ||||||
The company also maintains certain defined contribution and 401(k) plans. Participation in these plans is available to certain U.S. employees. Costs for these plans were $5.3 million, $9.9 million and $10.0 million in 2001, 2000 and 1999, respectively.
In addition to pension benefits, the company also provides varying levels of postretirement health care benefits to certain U.S. employees. Substantially all such employees are covered by the companys principal plan, under which benefits are provided to employees who retire from active service after having attained age 55 and ten years of service. The plan is contributory in nature. For employees retiring prior to 1980, such contributions are based on varying percentages of the current per-contract cost of benefits, with the company funding any excess over these amounts. For employees retiring after 1979, the dollar amount of the companys current and future contributions is frozen.
The following table presents the components of the companys postretirement health care cost under the principal U.S. plan.
(In millions) | 2001 | 2000 | 1999 | |||||||||
Service cost (benefits earned during the period)
|
$ | .1 | $ | .1 | $ | .2 | ||||||
Interest cost on accumulated postretirement
benefit obligation
|
1.9 | 2.0 | 1.9 | |||||||||
Amortization of unrecognized gains
|
(.5 | ) | (.5 | ) | (.4 | ) | ||||||
Postretirement health care cost
|
$ | 1.5 | $ | 1.6 | $ | 1.7 | ||||||
36
The following table summarizes changes in the accumulated postretirement benefit obligation for the principal U.S. plan.
(In millions) | 2001 | 2000 | ||||||
Balance at beginning of year
|
$ | (25.6 | ) | $ | (25.9 | ) | ||
Service cost
|
(.1 | ) | (.1 | ) | ||||
Interest cost
|
(1.9 | ) | (2.0 | ) | ||||
Benefits paid net of contributions
|
3.3 | 3.3 | ||||||
Actuarial loss
|
(.4 | ) | (.9 | ) | ||||
Change in discount rate
|
(1.8 | ) | | |||||
Balance at end of year
|
$ | (26.5 | ) | $ | (25.6 | ) | ||
The following table presents the components of the companys liability for postretirement health care benefits under the principal U.S. plan.
(In millions) | 2001 | 2000 | |||||||
Accumulated postretirement benefit obligation
|
|||||||||
Retirees
|
$ | (20.5 | ) | $ | (20.2 | ) | |||
Fully eligible active participants
|
(2.4 | ) | (2.3 | ) | |||||
Other active participants
|
(3.6 | ) | (3.1 | ) | |||||
(26.5 | ) | (25.6 | ) | ||||||
Unrecognized net gain
|
(5.5 | ) | (8.1 | ) | |||||
Accrued postretirement health care benefits
|
$ | (32.0 | ) | $ | (33.7 | ) | |||
The discount rate used in calculating the accumulated postretirement benefit obligation was 7.25% for 2001 and 7.75% for 2000. For 2002, the assumed rate of increase in health care costs used to calculate the accumulated postretirement benefit obligation is 6.7%. This rate is assumed to decrease to varying degrees annually to 5.0% for years after 2005. Because the dollar amount of the companys contributions for most employees is frozen, a one percent change in each year in relation to the above assumptions would not significantly change the accumulated postretirement benefit obligation or the total cost of the plan.
Income Taxes
(In millions) | 2001 | 2000 | ||||||||
Deferred tax assets
|
||||||||||
Net operating loss carryforwards
|
$ | 68.5 | $ | 41.9 | ||||||
Tax credit carryforwards
|
6.4 | | ||||||||
Accrued postretirement health care benefits
|
12.0 | 11.3 | ||||||||
Inventories, principally due to obsolescence
reserves and additional costs inventoried for tax purposes
|
10.6 | 6.2 | ||||||||
Accrued employee benefits other than pensions and
retiree health care benefits
|
7.5 | 9.5 | ||||||||
Accrued pension cost
|
10.5 | 10.3 | ||||||||
Accrued warranty cost
|
2.6 | 2.7 | ||||||||
Accrued taxes
|
2.9 | 3.3 | ||||||||
Accounts receivable, principally due to
allowances for doubtful accounts
|
2.9 | 3.8 | ||||||||
Accrued liabilities and other
|
25.2 | 23.8 | ||||||||
Total deferred tax assets
|
149.1 | 112.8 | ||||||||
Less valuation allowances
|
(18.6 | ) | (23.7 | ) | ||||||
Deferred tax assets net of valuation allowances
|
130.5 | 89.1 | ||||||||
Deferred tax liabilities
|
||||||||||
Property, plant and equipment, principally due to
differences in depreciation methods
|
24.3 | 23.4 | ||||||||
Inventories
|
9.0 | 11.7 | ||||||||
Goodwill
|
21.4 | 15.0 | ||||||||
Prepaid pension costs
|
9.7 | 6.6 | ||||||||
Total deferred tax liabilities
|
64.4 | 56.7 | ||||||||
Net deferred tax assets
|
$ | 66.1 | $ | 32.4 | ||||||
Summarized in the following tables are the companys earnings before income taxes, its provision for income taxes, the components of the provision for deferred income taxes and a reconciliation of the U.S. statutory rate to the tax provision rate.
37
(In millions) | 2001 | 2000 | 1999 | |||||||||
United States
|
$ | (64.5 | ) | $ | 63.2 | $ | 61.9 | |||||
Non-U.S
|
(15.8 | ) | 37.5 | 37.0 | ||||||||
$ | (80.3 | ) | $ | 100.7 | $ | 98.9 | ||||||
As presented in the above table, earnings (loss) from U.S. operations in 2001 includes restructuring costs of $15.1 million, while earnings from non-U.S. operations includes $15.3 million of such costs. Earnings from U.S. and non-U.S. operations in 2000 include restructuring costs $1.5 million and $1.2 million, respectively. Non-U.S. operations for 2000 also includes a gain of $1.5 million on the sale of the companys industrial magnets business. In 1999, earnings from U.S. operations includes restructuring costs of $5.2 million. Earnings from non-U.S. operations in 1999 includes restructuring costs of $11.0 million and the gain on the sale of the companys European extrusion systems business of $13.1 million.
(In millions) | 2001 | 2000 | 1999 | ||||||||||
Current provision (benefit)
|
|||||||||||||
United States
|
$ | (16.7 | ) | $ | 12.1 | $ | 2.0 | ||||||
State and local
|
(.2 | ) | (4.6 | ) | 2.3 | ||||||||
Non-U.S
|
4.4 | 8.8 | 12.0 | ||||||||||
(12.5 | ) | 16.3 | 16.3 | ||||||||||
Deferred provision (benefit)
|
|||||||||||||
United States
|
(13.7 | ) | 10.7 | 10.6 | |||||||||
Non-U.S
|
(19.9 | ) | (1.6 | ) | (.5 | ) | |||||||
(33.6 | ) | 9.1 | 10.1 | ||||||||||
$ | (46.1 | ) | $ | 25.4 | $ | 26.4 | |||||||
(In millions) | 2001 | 2000 | 1999 | |||||||||
Change in valuation allowances
|
$ | (5.1 | ) | $ | (11.6 | ) | $ | (1.7 | ) | |||
Change in deferred taxes related to operating
loss and tax credit carryforwards
|
(33.0 | ) | 10.6 | 13.2 | ||||||||
Depreciation and amortization
|
7.3 | 4.7 | 4.0 | |||||||||
Inventories and accounts receivable
|
(6.2 | ) | (1.6 | ) | (0.5 | ) | ||||||
Accrued pension and other employee costs
|
4.2 | 2.4 | 0.5 | |||||||||
Other
|
(.8 | ) | 4.6 | (5.4 | ) | |||||||
$ | (33.6 | ) | $ | 9.1 | $ | 10.1 | ||||||
2001 | 2000 | 1999 | |||||||||||
U.S. statutory tax rate
|
(35.0 | )% | 35.0 | % | 35.0 | % | |||||||
Increase (decrease) resulting from
|
|||||||||||||
Tax benefits from net reversal of valuation
allowances
|
(14.2 | ) | (15.6 | ) | (1.2 | ) | |||||||
Losses without current tax benefits
|
7.8 | 4.0 | 1.7 | ||||||||||
Adjustment of tax reserves
|
(11.0 | ) | (5.8 | ) | (7.1 | ) | |||||||
Statutory tax rate changes
|
1.2 | 4.3 | 5.3 | ||||||||||
U.S. federal income tax credits
|
| (.7 | ) | (3.0 | ) | ||||||||
Effect of operations outside the U.S
|
(1.0 | ) | 1.3 | (4.2 | ) | ||||||||
State and local income taxes, net of federal
benefit
|
(3.1 | ) | 3.1 | 1.5 | |||||||||
Other
|
(2.1 | ) | (.4 | ) | (1.3 | ) | |||||||
(57.4 | )% | 25.2 | % | 26.7 | % | ||||||||
At year-end 2001 the company had a U.S. net operating loss carryforward of approximately $23.8 million that expires in 2021. In addition, certain of the companys non-U.S. subsidiaries had net operating loss carryforwards aggregating approximately $169.7 million, substantially all of which have no expiration dates. Approximately 36% of these loss carryforwards are subject to restrictive covenants under a five year contractual agreement through 2004 with the tax authorities in Germany.
38
Undistributed earnings of foreign subsidiaries which are intended to be indefinitely reinvested aggregated $126.4 million at the end of 2001. No deferred income taxes have been recorded with respect to this amount.
Income taxes of $11.1 million, $14.7 million and $3.0 million were paid in 2001, 2000 and 1999, respectively.
Earnings Per Common Share
(In millions) | 2001 | 2000 | 1999 | |||||||||
Net earnings (loss)
|
$ | (35.7 | ) | $ | 72.3 | $ | 70.1 | |||||
Dividends on Preferred shares
|
(.2 | ) | (.2 | ) | (.2 | ) | ||||||
Earnings (loss) applicable to common
shareholders
|
$ | (35.9 | ) | $ | 72.1 | $ | 69.9 | |||||
(In thousands) | 2001 | 2000 | 1999 | |||||||||
Weighted-average common shares outstanding
|
33,222 | 34,935 | 36,847 | |||||||||
Effect of dilutive stock options and restricted
shares
|
| 111 | 202 | |||||||||
Weighted-average common shares assuming dilution
|
33,222 | 35,046 | 37,049 | |||||||||
In 2001, weighted-average shares assuming dilution excludes the effect of potentially dilutive stock options and restricted shares because their inclusion would result in a smaller loss per common share. Had they been included, weighted-average shares assuming dilution would have been 33,340 thousand. The weighted-average shares assuming dilution amounts presented and discussed above exclude restricted shares subject to contingent vesting based on the attainment of specified earnings objectives (see Stock-Based Compensation).
Receivables
The current agreement allows the company to receive up to $75 million at a cost of funds linked to commercial paper rates. The receivables purchase agreement expires in 2004; the related liquidity facility backed by the financial institution and three other commercial banks currently requires annual renewals, at their option.
At December 31, 2001, 2000 and 1999, the undivided interest in the companys gross accounts receivable that had been sold to the purchaser aggregated $59.8 million, $85.0 million, and $75.0 million, respectively. The amounts sold are reflected as reductions of accounts receivable in the Consolidated Balance Sheets as of the respective dates. Increases and decreases in the amount sold are reported as operating cash flows in the consolidated Statements of Cash Flows. Costs related to the sales were $3.5 million in 2001, $5.6 million in 2000 and $4.1 million in 1999. These amounts are included in other costs and expenses-net in the Consolidated Statements of Earnings.
Certain of the companys operations also sell accounts receivable on an ongoing basis. In some cases, these sales are made with recourse, in which case appropriate reserves for potential losses are recorded at the sale date. At December 31, 2001 and December 31, 2000, the gross amount of accounts receivable that had been sold under these arrangements totaled $11.1 million and $15.2 million, respectively.
The company also periodically sells with recourse notes receivable arising from customer purchases of plastics processing machinery and, in a limited number of cases, guarantees the repayment of notes from its customers to third party lenders. At December 31, 2001, the companys maximum exposure under these arrangements totaled $14.8 million. In the event a customer were to fail to repay a note, the company would generally regain title to the machinery for later resale as used equipment. Costs related to sales of notes and guarantees have not been material in the past.
Inventories
39
FIFO cost, such inventories would be greater by approximately $16.4 million in 2001 and $16.5 million in 2000.
As presented in the Consolidated Balance Sheets, inventories are net of reserves for obsolescence of $44.0 million and $36.2 million in 2001 and 2000, respectively.
Property, Plant and Equipment
(In millions) | 2001 | 2000 | ||||||
Land
|
$ | 13.1 | $ | 12.7 | ||||
Buildings
|
149.6 | 143.2 | ||||||
Machinery and equipment
|
478.9 | 443.7 | ||||||
641.6 | 599.6 | |||||||
Less accumulated depreciation
|
(346.1 | ) | (294.1 | ) | ||||
$ | 295.5 | $ | 305.5 | |||||
Liabilities
(In millions) | 2001 | 2000 | ||||||
Accrued salaries, wages and other compensation
|
$ | 45.7 | $ | 48.1 | ||||
Accrued and deferred income taxes
|
10.3 | 17.9 | ||||||
Other accrued expenses
|
97.4 | 92.9 | ||||||
$ | 153.4 | $ | 158.9 | |||||
(In millions) | 2001 | 2000 | ||||||
Accrued pensions and other compensation
|
$ | 61.6 | $ | 63.1 | ||||
Accrued postretirement health care benefits
|
35.1 | 37.3 | ||||||
Accrued and deferred income taxes
|
59.5 | 34.8 | ||||||
Minority shareholders interests
|
21.1 | 23.3 | ||||||
Other
|
33.0 | 33.3 | ||||||
$ | 210.3 | $ | 191.8 | |||||
Long-Term Debt
(In millions) | 2001 | 2000 | ||||||
8 3/8% Notes due 2004
|
$ | 115.0 | $ | 115.0 | ||||
7 5/8% Eurobonds due 2005
|
103.5 | 104.6 | ||||||
Revolving credit facility
|
274.3 | 146.1 | ||||||
Other
|
25.3 | 25.3 | ||||||
518.1 | 391.0 | |||||||
Less current maturities
|
(4.8 | ) | (8.4 | ) | ||||
$ | 513.3 | $ | 382.6 | |||||
As of December 31, 2001, borrowings under the companys revolving credit facility (see Lines of Credit) totaled $326.3 million, of which $274.3 million is included in long-term debt and $52.0 million is included in borrowings under lines of credit in the Consolidated Balance Sheet. At December 31, 2000, long-term debt included $146.1 million of the total of $204.1 million borrowed under the facility. The amounts included in long-term debt are based on the expectation that these borrowings will remain outstanding for more than one year. The borrowings are at variable interest rates, which had a weighted average of 5.3% per year at December 31, 2001 and 7.4% per year at December 31, 2000.
Except for the 8 3/8% Notes due 2004 and the 7 5/8% Eurobonds due 2005, the carrying amount of the companys long-term debt approximates fair value. At year-end 2001, the fair value of the 8 3/8% Notes due 2004 was approximately $90.8 million and the fair value of the 7 5/8% Eurobonds due 2005 was approximately $77.4 million.
40
These amounts are based on quoted prices as of December 31, 2001.
Certain of the above long-term debt obligations contain various restrictions and financial covenants. Amounts borrowed under the revolving credit facility are collateralized. Except for minor amounts borrowed under Industrial Revenue Development Bonds and similar financings and certain non-U.S. bank borrowings, none of the companys other indebtedness is secured.
Interest paid was $40.5 million in 2001, $33.1 million in 2000 and $38.1 million in 1999.
Maturities of long-term debt for the five years after 2001 are shown in the following table.
(In millions) | ||||
2002
|
$ | 4.8 | ||
2003
|
3.3 | |||
2004
|
116.5 | |||
2005
|
379.0 | |||
2006
|
1.4 | |||
The company leases certain equipment and facilities under operating leases, some of which include varying renewal and purchase options. Future minimum rental payments applicable to noncancellable operating leases during the next five years and in the aggregate thereafter are shown in the following table.
(In millions) | ||||
2002
|
$ | 18.6 | ||
2003
|
14.7 | |||
2004
|
12.5 | |||
2005
|
7.9 | |||
2006
|
5.9 | |||
After 2006
|
27.4 | |||
Rent expense was $21.2 million, $23.6 million and $22.3 million in 2001, 2000 and 1999, respectively.
Lines of Credit
The company uses a net debt capacity concept for internal liquidity management purposes and calculates it as the sum of (i) the additional amount that can be borrowed in compliance with its net debt to EBITDA (earnings before interest, taxes, depreciation and amortization) financial covenant in the revolving credit facility and (ii) the amount of cash and cash equivalents on hand. Increases in cash and cash equivalents serve to increase the amount of net debt capacity as of any given time whereas decreases in cash and cash equivalents serve to reduce the net debt capacity. As of December 31, 2001, the companys net debt capacity totaled approximately $116 million, which consisted of $110 million in cash and an additional $6 million in borrowing ability from all otherwise available lines of credit.
Effective March 14, 2002, the revolving credit facility was further amended to, among other things, adjust certain financial covenants including suspension of the leverage test (ratio of net debt to EBITDA) for the first two quarters of 2002. Under the terms of the amended agreement, the maximum borrowing under the facility reduces from $335 million to $325 million at June 15, 2002 and $310 million at December 31, 2002. The amended agreement includes a number of financial and other covenants, including those which require the company to achieve specified minimum levels of quarterly EBITDA and maintain certain ratios of net debt to EBITDA and limit the incurrence of new debt. If the amended facility had been in effect as of January 1, 2002, in addition to the $110 million of cash and cash equivalents, the company would have been able to borrow approximately $2 million in additional funds under the facility and up to $68 million from other lines of credit. The facility also allows for over $40 million of additional indebtedness from other sources.
The weighted-average interest rate on borrowings under lines of credit outstanding as of year-end was 5.4% for 2001 and 7.5% for 2000.
41
Shareholders Equity
On February 4, 2000, the companys Board of Directors approved an additional share repurchase program authorizing the repurchase of up to four million common shares on the open market, of which 3,271,800 were repurchased during 2000. An additional 200,000 shares were repurchased in the first quarter of 2001 in connection with this authorization. Under the terms of the amended revolving credit facility (see Lines of Credit) the company agreed that no additional repurchases will be made. In total, the company purchased 3,349,938 treasury shares in 2000 at a cost of $48.7 million. An additional 43,516 shares were purchased on the open market for management incentive and employee benefit programs. A total of 78,000 treasury shares were reissued in 2000 in connection with restricted share grants.
For all of 2001, the company repurchased a total of 260,000 treasury shares at a cost of $5.2 million. An additional 109,440 shares were repurchased on the open market in connection with stock option exercises, restricted stock grants and employee benefit programs. Stock option exercises also resulted in the issuance of 28,500 previously unissued shares. A total of 426,543 treasury shares were reissued in 2001 in connection with management incentive and employee benefit programs.
(In millions, except per-share | ||||||||
amounts) | 2001 | 2000 | ||||||
4% Cumulative Preferred shares authorized, issued
and outstanding, 60,000 shares at $100 par value, redeemable at
$105 a share
|
$6.0 | $6.0 | ||||||
Common shares, $1 par value, authorized
50,000,000 shares, issued and outstanding, 2001: 33,467,506
shares; 2000: 33,346,596 shares
|
33.5 | 33.3 | ||||||
As presented in the previous table, common shares outstanding are net of treasury shares of 6,140,582 in 2001 and 6,307,125 in 2000.
The company has authorized ten million serial preference shares with $1 par value. None of these shares have been issued.
Holders of company common shares have one vote per share until they have held their shares at least 36 consecutive months, after which they are entitled to ten votes per share.
The company has a stockholder rights plan which provides for the issuance of one nonvoting preferred stock right for each common share issued as of February 5, 1999 or issued subsequent thereto. Each right, if activated, will entitle the holder to purchase 1/1000 of a share of Series A Participating Cumulative Preferred Stock at an initial exercise price of $70.00. Each 1/1000 of a preferred share will be entitled to participate in dividends and vote on an equivalent basis with one whole common share. Initially, the rights are not exercisable. The rights will become exercisable if any person or group acquires, or makes a tender offer for, more than 15% of the companys outstanding common shares. In the event that any party should acquire more than 15% of the companys common shares without the approval of the Board of Directors, the rights entitle all other shareholders to purchase the preferred shares at a substantial discount. In addition, if a merger occurs with any potential acquirer owning more than 15% of the shares outstanding, holders of rights other than the potential acquirer will be able to purchase the acquirers common stock at a substantial discount. The rights plan expires in February, 2009.
Comprehensive Income (Loss)
42
sources other than transactions with shareholders and, as such, includes net earnings or loss for the period. For the company, the only other components of total comprehensive income are the change in cumulative foreign currency translation adjustments and, beginning in 2001, the change in the fair value of foreign currency exchange contracts accounted for as cash flow hedges. The components of total comprehensive income (loss) are as follows:
(In millions) | 2001 | 2000 | 1999 | |||||||||
Net earnings (loss)
|
$ | (35.7 | ) | $ | 72.3 | $ | 70.1 | |||||
Foreign currency translation adjustments
|
(1.3 | ) | (14.3 | ) | (21.0 | ) | ||||||
Cumulative effect of change in method of
accounting
|
(.3 | ) | | | ||||||||
Change in fair value of foreign currency exchange
contracts
|
.3 | | | |||||||||
Total comprehensive income (loss)
|
$ | (37.0 | ) | $ | 58.0 | $ | 49.1 | |||||
At December 31, 2001, the companys accumulated other comprehensive loss consisted almost entirely of foreign currency translation adjustments. The amount related to foreign currency exchange contracts was insignificant.
Contingencies
Various lawsuits arising during the normal course of business are pending against the company and its consolidated subsidiaries.
In the opinion of management, the ultimate liability, if any, resulting from these matters will have no significant effect on the companys consolidated financial position or results of operations.
Foreign Exchange Contracts
Stock-Based Compensation
Under the 1997 Plan, non-qualified and incentive stock options are granted at market value, vest in increments over a four or five year period, and expire ten years subsequent to the award. Of the 4,214,775 stock options outstanding at year-end 2001, 331,000 are incentive stock options.
Summaries of stock options granted under the 1997 Plan and prior plans are presented in the following tables.
Weighted- | |||||||||
Average | |||||||||
Exercise | |||||||||
Shares | Price | ||||||||
Outstanding at year-end 1998
|
3,409,403 | $ | 22.34 | ||||||
Granted
|
455,500 | 19.67 | |||||||
Exercised
|
(8,440 | ) | 15.21 | ||||||
Cancelled
|
(106,184 | ) | 22.78 | ||||||
Outstanding at year-end 1999
|
3,750,279 | 22.02 | |||||||
Granted
|
717,800 | 13.51 | |||||||
Exercised
|
(28,500 | ) | 9.50 | ||||||
Cancelled
|
(358,304 | ) | 20.71 | ||||||
Outstanding at year-end 2000
|
4,081,275 | 20.65 | |||||||
Granted
|
603,000 | 19.79 | |||||||
Exercised
|
(311,350 | ) | 13.26 | ||||||
Cancelled
|
(158,150 | ) | 20.91 | ||||||
Outstanding at year-end 2001
|
4,214,775 | 21.06 | |||||||
43
Stock | ||||
Options | ||||
1999
|
1,871,467 | |||
2000
|
2,134,700 | |||
2001
|
2,261,538 | |||
Shares | ||||
1999
|
141,552 | |||
2000
|
2,130,595 | |||
2001
|
1,658,721 | |||
The following tables summarize information about stock options outstanding at December 31, 2001.
Average | Weighted- | |||||||||||||
Range of | Remaining | Average | ||||||||||||
Exercise | Number | Contract | Exercise | |||||||||||
Prices | Outstanding | Life | Price | |||||||||||
$ | 13.00-19.56 | 961,950 | 6.7 | $ | 13.87 | |||||||||
20.00-27.91 | 3,252,825 | 5.3 | 23.19 | |||||||||||
14.50-27.91 | 4,214,775 | 5.7 | 21.06 | |||||||||||
Weighted- | ||||||||||
Range of | Average | |||||||||
Exercise | Number | Exercise | ||||||||
Prices | Exercisable | Price | ||||||||
$ | 14.50-19.56 | 186,750 | $ | 14.87 | ||||||
20.00-27.91 | 2,074,788 | 23.80 | ||||||||
14.50-27.91 | 2,261,538 | 23.06 | ||||||||
Because the company accounts for stock-based compensation in accordance with Accounting Principles Board Opinion No. 25 and because stock options outstanding under the 1997 Plan and prior plans have exercise prices equal to the market price of the companys common shares at the grant dates, no compensation expense is recognized. Pro forma earnings amounts prepared under the assumption that the stock options granted in years 1995 through 2001 had been accounted for based on their fair value as determined under Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based Compensation, are presented in the following table.
(In millions, except per-share amounts) | 2001 | 2000 | 1999 | ||||||||||
Net earnings (loss)
|
$ | (37.7 | ) | $ | 70.7 | $ | 67.1 | ||||||
Net earnings (loss) per common share
|
|||||||||||||
Basic
|
$ | (1.14 | ) | $ | 2.02 | $ | 1.81 | ||||||
Diluted
|
$ | (1.14 | ) | $ | 2.01 | $ | 1.81 | ||||||
The weighted-average per-share fair value of stock options granted during 2001, 2000 and 1999 was $7.61, $4.15 and $6.02, respectively. The fair values of the options were calculated as of the grant dates using the Black-Scholes option pricing model using the following assumptions:
2001 | 2000 | 1999 | ||||||||||
Dividend yield
|
.8-1.2 | % | 3.7 | % | 2.4 | % | ||||||
Expected volatility
|
39-50 | % | 38-48 | % | 35-41 | % | ||||||
Risk free interest rate at grant date
|
4.74- 5.15 | % | 6.61- 6.63 | % | 4.9- 5.6 | % | ||||||
Expected life in years
|
2-7 | 2-7 | 2-7 | |||||||||
Under the 1997 Plan, performance awards are granted in the form of restricted stock awards which vest based on the achievement of specified earnings objectives over a three year period. The 1997 Plan also permits the granting of other restricted stock awards, which also vest three years from the date of grant. During the restriction period, restricted stock awards entitle the holder to all the rights of a holder of common shares, including dividend and voting rights. Unvested shares are restricted as to disposition and subject to forfeiture under certain circumstances. In 2001, reversals of prior years accruals for performance grants of $.3 million offset charges to expense totaling $.3 million for other restricted stock awards. The amount of compensation expense recognized in 2000 for restricted stock, including performance awards, was $.5 million. In 1999, reversals of prior years accruals for performance grants resulted in a
44
net benefit from restricted stock of $5.8 million. Restricted stock award activity is as follows:
2001 | 2000 | 1999 | ||||||||||
Restricted stock granted
|
90,500 | 86,000 | 81,974 | |||||||||
Weighted-average market value on date of grant
|
$ | 19.21 | $ | 13.13 | $ | 20.09 | ||||||
Restricted shares awarded as performance awards subject to contingent vesting totaled 51,000 in 2001, 68,000 in 2000 and 68,174 in 1999. Outstanding restricted shares subject to contingent vesting totaled 159,493, 173,075 and 267,808 at year-end 2001, 2000 and 1999, respectively. The amount outstanding at year-end 2001 includes 52,806 shares that will be cancelled in February, 2002 because the basic earnings per common share objective for 2001 was not attained. In February, 2001 and 2000, restricted shares subject to contingent vesting of 42,345 and 153,488, respectively, were also cancelled.
Cancellations of restricted stock, including shares cancelled to pay employee withholding taxes at maturity, totaled 73,133 in 2001, 190,434 in 2000 and 38,262 in 1999.
Issuances of shares related to performance awards earned under a prior plan and to deferred directors fees totaled 18,525 in 2001, 7,016 in 2000 and 12,754 in 1999.
Organization
The companys business segments are determined based on the nature of the products produced and the markets served. The plastics technologies segment includes the production of injection molding machines, mold bases, systems for extrusion and blow molding and various other specialty equipment. The market is driven by the consumer economy and the automotive and construction industries. The metalworking technologies segment serves a variety of industries, including the automotive industry. It produces four basic types of industrial products: metalcutting tools (carbide inserts and round tools), metalworking fluids, precision grinding wheels and carbide wear parts. The markets for both business segments are highly competitive and can be cyclical in nature.
Financial data for the past three years for the companys business segments are shown in the following tables. The accounting policies followed by the segments are identical to those used in the preparation of the companys consolidated financial statements. The effects of intersegment transactions, which are not material in amount, have been eliminated. The company incurs costs and expenses and holds certain assets at the corporate level which relate to its business as a whole. Certain of these amounts have been allocated to the companys business segments by various methods, largely on the basis of usage. Management believes that all such allocations are reasonable.
45
(In millions) | 2001 | 2000 | 1999 | |||||||||
Plastics technologies
|
$ | 662.4 | $ | 873.8 | $ | 904.2 | ||||||
Metalworking technologies
|
600.3 | 710.4 | 720.5 | |||||||||
Total sales
|
$ | 1,262.7 | $ | 1,584.2 | $ | 1,624.7 | ||||||
(In millions) | 2001 | 2000 | 1999 | ||||||||||
Operating earnings (loss)
|
|||||||||||||
Plastics technologies
|
$ | (9.9 | ) | $ | 97.0 | $ | 89.3 | ||||||
Metalworking technologies
|
19.9 | 70.7 | 72.8 | ||||||||||
Restructuring costs (a)
|
(30.4 | ) | (2.7 | ) | (16.2 | ) | |||||||
Gains on divestitures of businesses (b)
|
| 1.5 | 13.1 | ||||||||||
Corporate expenses
|
(16.3 | ) | (18.7 | ) | (16.5 | ) | |||||||
Other unallocated expenses (c)
|
(4.3 | ) | (7.6 | ) | (5.4 | ) | |||||||
Operating earnings (loss)
|
(41.0 | ) | 140.2 | 137.1 | |||||||||
Interest expense-net
|
(39.3 | ) | (39.5 | ) | (38.2 | ) | |||||||
Earnings (loss) before income taxes and
minority shareholders interests
|
$ | (80.3 | ) | $ | 100.7 | $ | 98.9 | ||||||
Segment assets (d)
|
|||||||||||||
Plastics technologies
|
$ | 773.8 | $ | 850.5 | $ | 850.8 | |||||||
Metalworking technologies
|
464.1 | 517.7 | 552.8 | ||||||||||
1,237.9 | 1,368.2 | 1,403.6 | |||||||||||
Cash and cash equivalents
|
110.4 | 41.2 | 81.3 | ||||||||||
Receivables sold
|
(59.8 | ) | (85.0 | ) | (75.0 | ) | |||||||
Deferred income taxes
|
125.3 | 52.4 | 52.4 | ||||||||||
Unallocated corporate and other (e)
|
98.5 | 88.1 | 74.4 | ||||||||||
Total assets
|
$ | 1,512.3 | $ | 1,464.9 | $ | 1,536.7 | |||||||
(In millions) | 2001 | 2000 | 1999 | ||||||||||
Capital expenditures
|
|||||||||||||
Plastics technologies
|
$ | 12.4 | $ | 22.1 | $ | 18.9 | |||||||
Metalworking technologies
|
19.0 | 23.7 | 26.7 | ||||||||||
Unallocated corporate
|
.2 | 1.2 | 1.7 | ||||||||||
Total capital expenditures
|
$ | 31.6 | $ | 47.0 | $ | 47.3 | |||||||
Depreciation and amortization
Plastics technologies |
$ | 31.6 | $ | 30.8 | $ | 32.8 | |||||||
Metalworking technologies
|
26.8 | 26.9 | 24.9 | ||||||||||
Unallocated corporate
|
.8 | .7 | .6 | ||||||||||
Total depreciation and amortization
|
$ | 59.2 | $ | 58.4 | $ | 58.3 | |||||||
(a) | In 2001, $17.2 million relates to the plastics technologies segment and $13.2 million relates to the metalworking technologies segment. In 2000, $1.1 million relates to the plastics technologies segment and $1.6 million relates to the metalworking technologies segment. In 1999, $6.7 million relates to the plastics technologies segment and $9.5 million relates to the metalworking technologies segment. |
(b) | The 2000 amount relates to the metalworking technologies segment and the 1999 amount relates to the plastics technologies segment. |
(c) | Includes financing costs related to the sale of accounts receivable. |
(d) | Segment assets consist principally of accounts receivable, inventories, goodwill and property, plant and equipment which are considered controllable assets for management reporting purposes. |
(e) | Consists principally of corporate assets, nonconsolidated investments, certain intangible assets, cash surrender value of company-owned life insurance, prepaid expenses and deferred charges. |
46
(In millions) | 2001 | 2000 | 1999 | |||||||||||
Sales (a)
|
||||||||||||||
United States
|
$ | 737.2 | $ | 1,038.8 | $ | 1,002.9 | ||||||||
Non-U.S. operations Germany
|
205.4 | 217.5 | 234.5 | |||||||||||
Other western Europe
|
182.0 | 176.4 | 252.2 | |||||||||||
Asia
|
85.0 | 90.5 | 83.3 | |||||||||||
Other
|
53.1 | 61.0 | 51.8 | |||||||||||
Total sales
|
$ | 1,262.7 | $ | 1,584.2 | $ | 1,624.7 | ||||||||
Noncurrent assets
|
||||||||||||||
United States
|
$ | 554.1 | $ | 574.4 | $ | 579.3 | ||||||||
Non-U.S. operations Germany
|
122.3 | 102.7 | 112.6 | |||||||||||
Other western Europe
|
73.6 | 76.9 | 75.7 | |||||||||||
Asia
|
21.8 | 19.2 | 20.3 | |||||||||||
Other
|
7.9 | 7.4 | 6.2 | |||||||||||
Total noncurrent assets
|
$ | 779.7 | $ | 780.6 | $ | 794.1 | ||||||||
(a) | Sales are attributed to specific countries or geographic areas based on the origin of the shipment. |
Sales of U.S. operations include export sales of $108.7 million in 2001, $132.9 million in 2000 and $148.4 million in 1999.
Total sales of the companys U.S. and non-U.S. operations to unaffiliated customers outside the U.S. were $582.9 million, $612.7 million and $714.7 million in 2001, 2000 and 1999, respectively.
47
Report of Independent Auditors
Board of Directors
We have audited the accompanying Consolidated Balance Sheets of Milacron Inc. and subsidiaries as of December 31, 2001 and 2000, and the related Consolidated Statements of Earnings, Comprehensive Income and Shareholders Equity, and Cash Flows for each of the three years in the period ended December 31, 2001. Our audits also included the financial statement schedule listed in the Index at Item 14 (a). These financial statements and schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of Milacron Inc. and subsidiaries at December 31, 2001 and 2000, and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2001, in conformity with accounting principles generally accepted in the United States. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.
/s/ Ernst & Young LLP Cincinnati, Ohio |
|
March 14, 2002 |
Supplementary Financial Information
|
|
Operating Results by Quarter (Unaudited) | |
|
(In millions, except per-share amounts) 2001 | ||||||||||||||||||
Qtr 1 | Qtr 2 | Qtr 3 | Qtr 4 | |||||||||||||||
Sales
|
$ | 339.1 | $ | 323.2 | $ | 294.9 | $ | 305.5 | ||||||||||
Manufacturing margins
|
79.5 | 69.4 | 46.6 | 48.8 | ||||||||||||||
Percent of sales
|
23.4 | % | 21.5 | % | 15.8 | % | 16.0 | % | ||||||||||
Net earnings (loss) (a)
|
3.5 | 1.1 | (18.4 | ) | (21.9 | ) | ||||||||||||
Per common share
|
||||||||||||||||||
Basic
|
.10 | .03 | (.55 | ) | (.66 | ) | ||||||||||||
Diluted
|
.10 | .03 | (.55 | ) | (.66 | ) | ||||||||||||
2000 | ||||||||||||||||||
Sales
|
$ | 396.9 | $ | 404.5 | $ | 394.0 | $ | 388.8 | ||||||||||
Manufacturing margins
|
102.9 | 105.4 | 102.0 | 99.8 | ||||||||||||||
Percent of sales
|
25.9 | % | 26.1 | % | 25.9 | % | 25.7 | % | ||||||||||
Net earnings (b)
|
15.1 | 16.7 | 18.5 | 22.0 | ||||||||||||||
Per common share
|
||||||||||||||||||
Basic
|
.42 | .47 | .53 | .65 | ||||||||||||||
Diluted
|
.41 | .47 | .53 | .65 | ||||||||||||||
(a) | Includes restructuring costs of $12.6 million ($7.8 million after tax) in quarter 3 and $17.8 million ($11.3 million after tax) in quarter 4. |
(b) | Includes restructuring costs of $1.2 million ($.8 million after tax) in quarter 1, $.3 million ($.2 million after tax) in quarter 2, $.6 million ($.4 million after tax) in quarter 3, and $.6 million ($.5 million after tax) in quarter 4. In quarter 3, also includes a gain of $1.5 million ($.8 million after tax) on the sale of the companys industrial magnets business. |
48
Item 9. | Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
Not applicable.
PART III
Item 10. | Directors and Executive Officers of the Registrant |
The information required by the first part of Item 10 is (i) incorporated herein by reference to the Election of Directors section of the companys proxy statement dated March 29, 2002 and (ii) included in Part I Executive Officers of the Registrant, on page 9 of this Form 10-K.
The information required by the second part of Item 10 is incorporated herein by reference to the Section 16(a) Beneficial Ownership Reporting Compliance section of the companys proxy statement dated March 29, 2002.
The following sections of the companys proxy statement dated March 29, 2002 are incorporated herein by reference:
Board of Directors and Board Committees Compensation and Benefits, Retirement, Executive Severance Agreements, Personnel and Compensation Committee Report on Executive Compensation, Summary Compensation Table, Option Grants in Last Fiscal Year, Aggregated Option Exercises in Last Year and Fiscal Year-End Option Values, and Performance Graph. |
Item 12. | Security Ownership of Certain Beneficial Owners and Management |
The Principal Holders of Voting Securities section and the Share Ownership of Directors and Executive Officers section of the companys proxy statement dated March 29, 2002 is incorporated herein by reference.
Item 13. | Certain Relationships and Related Transactions |
The Certain Transactions and Stock Loan Programs sections of the companys proxy statement dated March 29, 2002 is incorporated herein by reference.
PART IV
Item 14. | Exhibits, Financial Statement Schedules and Reports on Form 8-K |
Item 14(a) (1) & (2) List of Financial Statements and Financial Statement Schedules.
The following consolidated financial statements of Milacron Inc. and subsidiaries are included in Item 8:
Page | ||||
Consolidated Statements of Earnings
2001, 2000 and 1999
|
26 | |||
Consolidated Balance Sheets 2001 and
2000
|
27 | |||
Consolidated Statements of Comprehensive Income
and Shareholders Equity 2001, 2000 and 1999
|
28 | |||
Consolidated Statements of Cash Flows
2001, 2000 and 1999
|
29 | |||
Notes to Consolidated Financial Statements
|
30 | |||
Report of Independent Auditors
|
48 | |||
Supplementary Financial Information
|
48 |
The following consolidated financial statement schedule of Milacron Inc. and subsidiaries for the years ended 2001, 2000 and 1999 is filed herewith pursuant to Item 14(d):
Page | ||||
Schedule II Valuation and
Qualifying Accounts and Reserves
|
53 |
49
All other schedules for which provision is made in the applicable accounting regulation of the Securities and Exchange Commission are not required under the related instructions or are inapplicable, and therefore have been omitted.
Item 14 (a) (3) List of Exhibits
2. | Plan of Acquisition, Reorganization, Arrangement, Liquidation, or Succession not applicable. |
3. | Articles of Incorporation and By-Laws. |
3.1 | Restated Certificate of Incorporation filed with the Secretary of State of the State of Delaware on November 17, 1998 |
| Incorporated herein by reference to the companys Registration Statement on Form S-8 (Registration No. 333-70733). |
3.2 | By-Laws, as amended |
| Incorporated herein by reference to the companys Registration Statement on Form S-8 (Registration No. 333-70733). |
4. | Instruments Defining the Rights of Security Holders, Including Indentures: |
4.1 | 8 3/8% Notes due 2004 |
| Incorporated herein by reference to the companys Amendment No. 3 to Form S-4 Registration Statement dated July 7, 1994 (File No. 33-53009). |
4.2 | Milacron Inc. hereby agrees to furnish to the Securities and Exchange Commission, upon its request, the instruments with respect to long-term debt for securities authorized thereunder which do not exceed 10% of the registrants total consolidated assets. |
9. | Voting Trust Agreement not applicable |
10. | Material Contracts: |
10.1 | Milacron 1991 Long-Term Incentive Plan |
| Incorporated herein by reference to the companys Proxy Statement dated March 22, 1991. |
10.2 | Milacron 1994 Long-Term Incentive Plan |
| Incorporated herein by reference to the companys Proxy Statement dated March 24, 1994. |
10.3 | Milacron 1997 Long-Term Incentive Plan, as amended |
| Incorporated herein by reference to the companys Form 10-Q for the quarter ended March 31, 2001. |
10.4 | Milacron 1996 Short-Term Management Incentive Plan |
| Incorporated herein by reference to the companys Form 10-K for the fiscal year ended December 28, 1996. |
10.5 | Milacron Supplemental Pension Plan, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.6 | Milacron Supplemental Retirement Plan, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.7 | Milacron Inc. Plan for the Deferral of Directors Compensation, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1998. |
10.8 | Milacron Inc. Retirement Plan for Non-Employee Directors, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1998. |
10.9 | Milacron Supplemental Executive Retirement Plan, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.10 | Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Cincinnati Milacron Kunststoffmaschinen Europe GmbH, the lenders listed therein and Bankers Trust Company, as agent. |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1998. |
10.11 | Milacron Compensation Deferral Plan, as amended |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
50
10.12 | Rights Agreement dated as of February 5, 1999, between Milacron Inc. and Chase Mellon Shareholder Services, L.L.C., as Rights Agent |
| Incorporated herein by reference to the companys Registration Statement on Form 8-A (File No. 001-08485). |
10.13 | Purchase and Sale Agreement between UNOVA, Inc., UNOVA Industrial Automation Systems, Inc., UNOVA U.K. Limited and Cincinnati Milacron Inc. dated August 20, 1998. |
| Incorporated herein by reference to the companys Form 8-K dated October 2, 1998. |
10.14 | Purchase and Sale Agreement between Johnson Controls, Inc., Hoover Universal, Inc. and Cincinnati Milacron Inc., dated August 3, 1998. |
| Incorporated herein by reference to the companys Form 8-K dated September 30, 1998. |
10.15 | Amendment Number One dated as of March 31, 1999 to the Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Cincinnati Milacron Kunststoffmaschinen Europe GmbH, the lenders listed therein and Bankers Trust Company, as agent. |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.16 | Milacron Supplemental Executive Pension Plan. |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.17 | Milacron Compensation Deferral Plan Trust Agreement by and between Milacron Inc. and Reliance Trust Company. |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.18 | Milacron Supplemental Retirement Plan Trust Agreement by and between Milacron Inc. and Reliance Trust Company. |
| Incorporated by reference to the companys Form 10-K for the fiscal year ended December 31, 1999. |
10.19 | Amendment Number Two dated as of January 31, 2000 to the Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Cincinnati Grundstucksverwaltung GmbH, Milacron Kunststoffmaschinen Europe GmbH, the lenders listed therein and Bankers Trust Company as Agent. |
| Incorporated by reference to the companys Form 10-Q for the quarter ended March 31, 2000. |
10.20 | Amendment Number Three dated as of July 13, 2000 to the Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Milacron Kunststoffmaschinen Europe GmbH, Milacron Metalworking Technologies Holding GmbH, Milacron B.V., the lenders listed therein and Bankers Trust Company as Agent. |
| Incorporated by reference to the companys Form 10-Q for the quarter ended June 30, 2000. |
10.21 | Amendment Number Four dated as of August 8, 2001 to the Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Milacron Kunststoffmaschinen Europe GmbH, Milacron Metalworking Technologies Holding GmbH, Milacron B.V., the lenders listed therein and Bankers Trust Company as Agent. |
| Incorporated by reference to the companys Form 10-Q for the quarter ended June 30, 2001. |
10.22 | Amendment Number Five dated as of September 30, 2001 to the Amended and Restated Revolving Credit Agreement dated as of November 30, 1998 among Milacron Inc., Milacron Kunststoffmaschinen Europe GmbH, Milacron Metalworking Technologies Holding GmbH, Milacron B.V., the lenders listed therein and Bankers Trust Company as Agent. |
| Incorporated by reference to the companys Form 8-K dated October 15, 2001. |
11. Statement Regarding Computation of Per-Share Earnings
12. Statement Regarding Computation of Ratios not applicable
13. Annual report to security holders, Form 10-Q or quarterly report to security holders not applicable
16. Letter regarding Change in Certifying Accountant not applicable
18. Letter regarding Change in Accounting Principles not applicable
21. Subsidiaries of the Registrant
22. Published Report Regarding Matters Submitted to Vote of Security Holders none
51
23. Consent of Experts and Counsel
24. Power of Attorney not applicable
99. Additional Exhibits not applicable
Item 14(b) Reports on Form 8-K
| A current report on Form 8-K, Items 7 and 9, dated September 27, 2001, was filed concerning the companys press release lowering its third and fourth quarter 2001 earnings guidance. | |
| A current report on Form 8-K, Items 5 and 7, dated October 15, 2001, was filed concerning the companys Amendment Number Five (the Amendment) to its Amended and Restated Revolving Credit Agreement. | |
| A current report on Form 8-K, items 7 and 9, dated October 16, 2001, was filed concerning the companys press release regarding the reduction in the Registrants quarterly dividend on common stock and the signing of an amended revolving credit agreement is incorporated by reference | |
| A current report on Form 8-K, Items 5,7 and 9, dated November 9, 2001 was filed concerning the companys press release regarding earnings for the third quarter 2001. |
Item 14 (c) & (d) Index to Certain Exhibits and Financial Statement Schedules
The responses to these portions of Item 14 are submitted as a separate section of this report.
52
Milacron Inc. and Subsidiaries
Col. A | Col. B | Col. C | Col. D | Col. E | |||||||||||||||||
Additions | |||||||||||||||||||||
Balance at | Charged to | Balance | |||||||||||||||||||
Beginning | Cost and | Other | Deductions | at End | |||||||||||||||||
Description | of Period | Expenses | Describe | Describe | of Period | ||||||||||||||||
Year ended 2001
|
|||||||||||||||||||||
Allowance for doubtful accounts
|
$12,875 | $ 5,359 | $ 324 | (a) | $ 4,422 | (b) | $14,071 | ||||||||||||||
65 | (c) | ||||||||||||||||||||
Restructuring and consolidation reserves
|
$ 2,570 | $21,227 | $1,133 | (a) | $ 5,119 | (b) | $19,442 | ||||||||||||||
132 | (c) | 501 | (e) | ||||||||||||||||||
Allowance for inventory obsolescence
|
$36,235 | $12,880 | $ | $ 4,945 | (b) | $43,968 | |||||||||||||||
202 | (c) | ||||||||||||||||||||
Year ended 2000
|
|||||||||||||||||||||
Allowance for doubtful accounts
|
$12,103 | $ 4,459 | $ | $ 2,981 | (b) | $12,875 | |||||||||||||||
490 | (c) | ||||||||||||||||||||
216 | (d) | ||||||||||||||||||||
Restructuring and consolidation reserves
|
$17,836 | $ | $ | $13,955 | (b) | $ 2,570 | |||||||||||||||
1,029 | (c) | ||||||||||||||||||||
282 | (e) | ||||||||||||||||||||
Allowance for inventory obsolescence
|
$37,645 | $ 6,263 | $ | $ 5,306 | (b) | $36,235 | |||||||||||||||
2,177 | (c) | ||||||||||||||||||||
190 | (d) | ||||||||||||||||||||
Year ended 1999
|
|||||||||||||||||||||
Allowance for doubtful accounts
|
$12,083 | $ 5,021 | $ 46 | (a) | $ 2,618 | (b) | $12,103 | ||||||||||||||
534 | (c) | ||||||||||||||||||||
1,895 | (d) | ||||||||||||||||||||
Restructuring and consolidation reserves
|
$ 521 | $14,137 | $5,722 | (a) | $ 1,852 | (b) | $17,836 | ||||||||||||||
692 | (c) | ||||||||||||||||||||
Allowance for inventory obsolescence
|
$37,350 | $ 9,920 | $ 271 | (a) | $ 6,791 | (b) | $37,645 | ||||||||||||||
2,512 | (c) | ||||||||||||||||||||
593 | (d) | ||||||||||||||||||||
(a) | Consists of reserves of subsidiaries purchased during the year. |
(b) | Represents amounts charged against the reserves during the year. |
(c) | Represents foreign currency translation adjustment during the year. |
(d) | Consists of reserves of the business sold during the year. |
(e) | Represents reversals of excess reserves. |
53
Signatures
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
Milacron Inc. |
By: | /s/ Ronald D. Brown |
|
|
Ronald D. Brown; Chairman, | |
President and Chief Executive Officer, | |
Director | |
(Chief Executive Officer) |
By: | /s/ Robert P. Lienesch |
|
|
Robert P. Lienesch; Vice President | |
Finance and Chief Financial Officer | |
(Chief Financial Officer) |
By: | /s/ Jerome L. Fedders |
|
|
Jerome L. Fedders; Controller | |
(Chief Accounting Officer) |
Date: March 20, 2002
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed by the following persons on behalf of the registrant and in capacities and on the dates indicated.
/s/ Harry A. Hammerly Harry A. Hammerly; March 20, 2002 (Director) |
/s/ Darryl F. Allen Darryl F. Allen; March 20, 2002 (Director) |
|
/s/ David L. Burner David L. Burner; March 20, 2002 (Director) |
/s/ Barbara Hackman Franklin Barbara Hackman Franklin; March 20, 2002 (Director) |
|
/s/ Daniel J. Meyer Daniel J. Meyer; March 20, 2002 (Director) |
54
Item 14 (c) and (d) Index to Certain Exhibits and Financial Statement Schedules
Exhibit 11
|
Computation of Per-Share Earnings | Bound Separately | ||
Exhibit 21
|
Subsidiaries of the Registrant | Bound Separately | ||
Exhibit 23
|
Consent of Experts and Counsel | Bound Separately |
55