SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) | |||||
þ | OF THE SECURITIES EXCHANGE ACT OF 1934 | o | OF THE SECURITIES EXCHANGE ACT OF 1934 | |||
For the Fiscal Year Ended September 28, 2003 | For the transition period from __________ to __________ |
Commission File No. 000-50025
GUILFORD MILLS, INC.
Delaware | 13-1995928 | |
(State or other jurisdiction of incorporation or organization) |
(I.R.S. Employer Identification No.) | |
6001 West Market Street Greensboro, North Carolina |
27409 (Zip Code) |
|
(Address of principal executive offices) |
Registrants telephone number, including area code: (336) 316-4000
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, $.01 par value
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding twelve (12) months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).
Aggregate market value of the voting and non-voting common equity held by non-affiliates of the registrant at March 29, 2003, computed by the last reported trading price on the Over-the-Counter Bulletin Board ($4.00) of the Registrants Common Stock on such date: $14,059,200. (Solely for the purposes of the foregoing calculation, affiliates are considered to be Directors, Officers and greater than 10% beneficial owners of the Registrants common equity.)
Indicate by check mark whether the registrant has filed all documents and reports required to be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the distribution of securities under a plan confirmed by a court.
Number of shares of the Registrants New Common Stock, par value $.01 per share, outstanding as of December 22, 2003: 5,501,053.
IMPORTANT INFORMATION REGARDING THIS FORM 10-K
Readers should consider the following information as they review this Form 10-K:
Fresh Start Accounting
In connection with the Companys bankruptcy reorganization in 2002, the Company has applied Fresh Start Reporting (as defined herein) to its consolidated balance sheet as of September 29, 2002 in accordance with Statement of Position No. 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code as promulgated by the AICPA. (Reference Item 1 in the Business section for information regarding the Companys bankruptcy reorganization). Under Fresh Start Reporting, a new reporting entity is considered to be created and the recorded amounts of assets and liabilities are adjusted to reflect their estimated fair values at the date Fresh Start Reporting is applied. On October 4, 2002, the Debtors (as defined herein) emerged from bankruptcy. For financial reporting purposes, September 29, 2002 was considered the emergence date and the effects of the reorganization have been reflected in the accompanying financial statements as if the emergence occurred on that date. As a result of the application of Fresh Start Reporting, the financial statements of the Successor Company (as defined herein) are not comparable to the Predecessor Companys (as defined herein) financial statements.
Safe Harbor-Forward-Looking Statements
From time to time, the Company may publish forward-looking statements relative to such matters, including, without limitation, anticipated financial performance, business prospects, technological developments, new products, research and development activities and similar matters. The Private Securities Litigation Reform Act of 1995 provides a safe harbor for forward-looking statements. Forward-looking statements are generally accompanied by words such as estimate, project, predict, believe, expect, anticipate, plan, forecast, budget, goal or other words that convey the uncertainty of future events or outcomes.
Various statements contained in this report, including those that express a belief, expectation or intention, as well as those that are not statements of historical fact, are, or may be deemed to be, forward-looking statements within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. These forward-looking statements speak only as of the date of this report; the Company disclaims any obligation to update these statements and cautions against any undue reliance on them. These forward-looking statements are based on current expectations and assumptions about future events. While management considers these expectations and assumptions to be reasonable, they are inherently subject to significant business, economic, competitive, regulatory and other risks, contingencies and uncertainties, most of which are difficult to predict and many of which are beyond the Companys control.
Important factors that could cause actual results to differ materially from those discussed in such forward-looking statements include:
| general economic factors including, but not limited to, changes in interest rates, foreign currency translation rates, consumer confidence, trends in disposable income, changes in consumer demand for goods produced, and cyclical or other downturns |
| the overall level of automotive production and the production of specific car models |
| information and technological advances |
| cost and availability of raw materials, labor and natural and other resources |
| domestic and foreign competition |
| changes in purchasing practices of automotive customers, including price pressures and sourcing of products in Asia |
| domestic and foreign governmental regulations and trade policies |
| reliance on major customers and suppliers |
| inability to successfully effect any necessary restructuring while preserving customer relationships |
| inability to maintain sufficient liquidity to finance the Companys operations |
Fiscal Year End
The Companys fiscal year ends on the Sunday nearest to September 30. Fiscal year 2003 ended September 28, 2003, fiscal year 2002 ended September 29, 2002 and fiscal year 2001 ended September 30, 2001. Each year includes the results of operations for 52 weeks.
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PART I
Item 1. | Business |
General
Guilford Mills, Inc. was incorporated under the laws of Delaware in August 1971, and is the successor by merger to businesses previously conducted since 1946. Guilford Mills, Inc. and its subsidiaries are referred to as the Company or Guilford, unless the context indicates otherwise.
Historically, Guilford operated as a diversified textile manufacturer and participated in a broad range of markets and segments. During 2001 and 2002, the Company restructured and reorganized its operations, exiting many markets and concentrating its resources and energies in areas which it believes are stable and provide opportunities for profitable growth. As a result, Guilford is now primarily a supplier of automotive textile products. The Company currently participates in the following segments: Automotive, Industrial and Apparel.
Fabrics produced in the Automotive segment are sold to suppliers of original equipment manufacturers (OEMs). These fabrics are then used in the production of seats and headliners and other interior components of passenger cars, sports utility vehicles, conversion vans and light and heavy trucks. Guilford is a major producer and supplier of bodycloth and headliner fabric in the United States and Europe and continues to be the leading headliner fabric manufacturer in both markets.
Fabrics produced in the Industrial segment are sold for use in window fashions and in a broad range of specialty applications, including geotextiles, medical and water filtration systems. The Companys fiber operation, which manufactures and supplies fibers internally and to other external textile manufacturers, is included in this segment.
The Apparel segment fabrics have historically been used predominantly in womens intimate apparel, ready-to-wear, swimwear garments, team sportswear and linings. Since the fourth quarter of fiscal 2000, the Company has effected the strategic realignment of its apparel operations resulting in the closing of facilities and a substantial decrease in manufacturing capacity. The current focus of this segment is on team sportswear, cap and gown and performance activewear.
The Company previously participated in the Direct-to-Retail Home Fashions market and produced window curtains, knit and/or lace comforters, sheets, shower curtains, pillowcases and bedskirts sold directly to department stores, discount retailers and catalog houses. The Company also produced upholstery fabrics for use in office and residential furniture. The Company no longer manufactures or distributes products in this line of business.
Until the first quarter of the 2004 fiscal year, the Company maintained Automotive and Apparel segment operations in Mexico City, Mexico through certain majority owned Mexican subsidiaries (such companies collectively, the American Textil Group). In December 2003, the Company sold all of its capital stock in the American Textil Group to a company (AT Acquisition) controlled by the general manager of the American Textil Group (the General Manager) and by a person who had been a minority stockholder of a certain American Textil Group company (the Minority Stockholder) (the General Manager and the Minority Stockholder collectively referred to as the Principals). The terms of such transaction were determined through extensive arms length negotiations among the parties. The consideration for the sale of the American Textil Group capital stock consisted of the execution and delivery of certain agreements among the parties, including supply and non-competition agreements as described below, and the release by the Principals of certain claims each had against the Company, including a release (i) by the Minority Stockholder of a claim against the Company arising from his fiscal 2003 exercise of a put right relating to his previously held minority interest in a predecessor to one of the American Textil Group companies and (ii) by the General Manager of claims to certain benefits under Company sponsored employee benefit plans. As part of the American Textil Group sale, the Company purchased from an American Textil Group company certain Automotive segment accounts receivable, with full recourse against the American Textil Group, and certain Automotive segment inventory. Simultaneously with the closing of the sale of the American Textil Group, the Company entered into a supply agreement with the American Textil Group, pursuant to which (i) the Company or one of its subsidiaries will become the vendor of record for virtually all Mexican Automotive segment programs which the American Textil Group had supplied prior to the sale of the American Textil Group and (ii) an American Textil Group company will supply the Company or one of its subsidiaries with certain fabrics to service such programs. Also in connection with the closing of the sale of the American Textil Group, the parties entered into a non-competition agreement pursuant to which the American Textil Group, AT Acquisition and the Principals, on the one hand, and the Company, on the other hand, agreed to refrain from competing with one another in certain Apparel markets for a period of up to two years; the non-competition agreement also prohibits the American Textil Group, AT Acquisition and the Principals from competing with the Company in the Automotive segment anywhere in the world for at least a one year period.
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In October 2003, the Company announced that it retained Goldman, Sachs & Co. as its financial advisor to assist with the exploration of, among other things, a possible sale of Guilford. As of December 22, 2003, the Company has received preliminary indications of interest from several third parties who are currently conducting due diligence reviews of the Company. There is no assurance as to whether this process will result in a sale of the Company or as to the timing of any sale.
Reference is made to Notes 22 and 23 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this Report, for certain financial information regarding the Companys segments and the geographic areas in which the Company conducts business.
Bankruptcy Reorganization
On March 5, 2002, the Company reached an agreement in principle with its senior lenders on a restructuring of the Companys approximately $274 million senior indebtedness. To conclude the restructuring as quickly as possible, the Company and its domestic subsidiaries (collectively, the Debtors) filed voluntary petitions under Chapter 11 of the U.S. Bankruptcy Code (the Bankruptcy Code) with the United States Bankruptcy Court for the Southern District of New York (the Bankruptcy Court) on March 13, 2002 (the Filing Date). The Chapter 11 cases were jointly administered under case no. 02-40667 (BRL) and, pursuant to the Bankruptcy Courts approval of the Plan as defined below, were substantively consolidated for the purpose of consummating the Plan. During the period from the Filing Date until October 4, 2002 (the Effective Date), the Debtors operated their business as debtors-in-possession under Chapter 11 of the Bankruptcy Code. The Companys non-U.S. subsidiaries did not file voluntary petitions and were, therefore, not Debtors.
As a result of these Chapter 11 filings, actions to collect pre-petition indebtedness were stayed. In addition, under the Bankruptcy Code, the Debtors had the right to assume or reject executory contracts, including real estate leases, employment contracts, personal property leases, service contracts and other unexpired, executory pre-petition contracts, subject to Bankruptcy Court approval. Parties affected by these rejections were permitted to file claims with the Bankruptcy Court in accordance with the Bankruptcy Code. The Company estimated the aggregate amount of the liability that may result from the filing of claims for certain contracts that were rejected and reflected such amount in its fiscal 2002 financial statements.
The Companys amended joint plan of reorganization dated August 15, 2002, (the Plan), was confirmed by the Bankruptcy Court on September 20, 2002, and on October 4, 2002, the Debtors emerged from their bankruptcy proceedings.
On or about the Effective Date, the following transactions or events occurred:
1. | The Companys senior secured debt of approximately $274 million was discharged, and was replaced with new senior secured notes, due October 4, 2005, totaling $135 million. |
2. | All of the Companys old common stock was cancelled and replaced with 5,501,053 shares of new common stock. Of these new shares, approximately 90% (4,950,000 shares) were issued to the Companys senior lenders as partial consideration for the debt reduction described above. The remaining shares were issued to the holders of the Companys old common stock in a ratio of one new share for every 34.776338 old shares, subject to rounding. |
3. | The Company transferred approximately $70 million in cash and property to trusts and its senior lenders, as partial consideration for the debt reduction described above. |
4. | The Companys $30 million Debtor-In-Possession Credit Agreement, dated as of March 13, 2002, with Wachovia Bank was cancelled and the Company entered into a $25 million revolving credit facility. |
5. | The Company began paying in cash approximately $15.6 million in pre-petition liabilities to its vendors, payment of which had been stayed during the bankruptcy proceedings. |
6. | The new members of the board of directors began serving as directors. |
Fresh Start Reporting
The Company has applied Fresh Start Reporting to its consolidated balance sheet as of September 29, 2002 in accordance with Statement of Position No. 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code (Fresh Start Reporting or SOP 90-7) as promulgated by the AICPA. Under Fresh Start Reporting, a new reporting entity is considered to be created and the recorded amounts of assets and liabilities are adjusted to reflect their estimated fair values at the date Fresh Start Reporting is applied. On October 4, 2002, the Debtors emerged from bankruptcy. For financial reporting purposes, September 29, 2002 was considered the emergence date and the effects of the reorganization have been reflected in the accompanying financial statements as if the emergence occurred on that date.
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Product Development
Working closely with its customers, the Company conducts research and development in the U.S. and U.K. Such activities involve approximately 75 associates who are primarily responsible for the creation of new fabrics and styles. Sample machinery and equipment are used to develop new fabrics which can be placed into production after customer acceptance. Total expenditures for research and development for fiscal years 2003, 2002 and 2001 were approximately $11.7 million, $9.9 million and $11.5 million, or 2.6%, 1.9% and 1.8% of sales, respectively.
The Company has numerous trademarks, trade names and patents that it uses in connection with the advertising and promotion of its products across segments. Management believes that the loss or expiration of such patents, trademarks and trade names would not have a material adverse effect on the Companys operations.
Working Capital Practices
The Company generally knits, dyes and finishes fabric based on customer orders and, therefore, significant amounts of finished goods inventory are not needed to meet rapid delivery to the Companys customers or to assure a continuous allotment of goods from suppliers. Customers are permitted to return or request allowances for goods that are off-quality. To minimize the credit risk on such accounts and to obtain larger credit lines for many customers, the Company maintains credit insurance covering $35.6 million of certain outstanding accounts receivable as of September 28, 2003. In addition, as of that date, approximately 6% of accounts receivable were factored without recourse. The Company has the ability to borrow against such factored receivables (subject to certain limitations), and did not borrow against them during fiscal 2003 but did borrow against them during fiscal 2002. The Company generally takes advantage of discounts offered by vendors.
The Company has a large number of customers. During fiscal 2003, two of the Companys automotive customers, Johnson Controls, Inc. and Lear Corporation, each of which are suppliers to OEMs, accounted for 20.0% and 10.8% of the Companys sales, respectively. During fiscal 2002, Johnson Controls, Inc. and Lear Corporation accounted for 14.1% and 10.3% of the Companys sales, respectively. No customer accounted for 10% or more of total net sales during fiscal 2001. The Companys net sales reflect substantial indirect sales to certain OEMs. In the Automotive segment, the Companys direct and indirect customers generally provide regular release information which the Company uses to purchase raw materials and plan its manufacturing process.
The following data summarizes the Companys fiscal 2002 and 2003 net direct and indirect sales to OEMs (amounts in thousands of dollars):
Manufacturer | 2002 Sales | 2003 Sales | ||||||
Ford |
$ | 108,797 | $ | 90,628 | ||||
General Motors |
65,724 | 66,940 | ||||||
Honda |
32,207 | 56,219 | ||||||
Toyota |
29,980 | 27,153 | ||||||
Nissan |
26,760 | 25,586 | ||||||
Daimler Chrysler |
14,065 | 21,631 | ||||||
All Other |
60,552 | 63,759 | ||||||
Total |
$ | 338,085 | $ | 351,916 | ||||
The backlog of orders believed to be firm as of the end of the current and preceding fiscal years is not considered by management to be material for an understanding of the Companys business as most orders are deliverable within a few weeks.
Export Sales
U.S. export sales, as a percentage of total worldwide sales of the Company, were approximately 4.7% in fiscal 2003, 1.9% in fiscal 2002 and 4.4% in fiscal 2001.
Raw Materials
Fabrics in all of the Companys segments are constructed primarily of synthetic yarns: nylon and polyester, the prices of which are generally sensitive to changes in petroleum prices. In fiscal 2003, the Company internally produced approximately 15% to 20% of all yarns used. The Company purchases its remaining yarns from several fiber producers. In fiscal 2003 all yarns were readily available throughout the year and either were or could be purchased from numerous sources. Management believes that an adequate supply of yarns is available to meet the Companys requirements.
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The chemicals and dyes used in the dyeing and finishing processes in all segments are available in large quantities from various suppliers. The foam backing used in the automotive fabric lamination process is purchased from three suppliers in the United States and three suppliers in Europe. During fiscal 2003, there was an adequate supply of foam. Management believes that an adequate supply of chemicals and dyes and foam are available to meet the Companys requirements.
Environmental Matters
The production processes, particularly dyeing and finishing operations, involve the use and discharge of certain chemicals and dyes into the air and sewage disposal systems. The Company installs pollution control devices as necessary to meet existing and anticipated national, state and local pollution control regulations. The Company, including its non-U.S. subsidiaries, does not anticipate that compliance with national, state, local and other provisions which have been enacted or adopted regulating the discharge of materials into the environment, or otherwise relating to the protection of the environment, will have a material adverse effect upon its future results of operations and financial position.
Reference is made to Note 16 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document, for information regarding certain other environmental matters.
Competition
In all of the Companys segments, the principal methods of competition are pricing, styling and design, customer service and quality. In the Automotive segment, the Company has four major competitors in the North American market and certain other smaller competitors. Guilfords automotive subsidiary in Europe competes with seven warp knitters in Europe. It also competes with many producers of circular knit and flat woven fabrics. The Industrial fabrics market is highly fragmented, with many textile manufacturers selling products to meet individual customer specifications. None of the Companys competitors is deemed to be dominant with respect to its markets. In the past few years, the Apparel segment has been significantly impacted by imports of garments.
Employees
As of December 19, 2003, the Company employed approximately 2,600 full-time employees worldwide. Approximately 545 employees (including 203 in the U.S. and 342 in Europe) are represented by collective bargaining agreements.
Item 2. | Properties |
Set forth below is a listing of facilities owned and leased by the Company as of December 15, 2003:
Facility | Location | Segment(s) | Leased/Owned (A) | ||||
Sales and Administrative Offices | Michigan (1) | Automotive | Leased | ||||
North Carolina (2) | Apparel, Automotive, Industrial | Owned (1), Leased (1) | |||||
Germany (1) | Automotive | Leased | |||||
France (1) | Automotive | Leased | |||||
Spain (1) | Automotive | Leased | |||||
Mexico (1) | Automotive | Leased | |||||
Manufacturing | North Carolina (5) | Automotive, Industrial | Owned (3), Leased (2) | ||||
Pennsylvania (2) | Apparel, Automotive, Industrial | Owned | |||||
United Kingdom (3) | Automotive | Owned |
Management believes the facilities and manufacturing equipment are in generally good condition, well maintained, suitable and adequate for present production, based on the Companys previously announced restructuring actions. Reference is made to Note 5 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document for information regarding the restructuring actions. Some of the Companys manufacturing facilities are utilized by more than one segment. Utilization of the facilities fluctuates from time to time due to the seasonal nature of operations and market conditions. The Company defines full utilization primarily as seven-day, three-shift production. On that basis, the manufacturing facilities are generally utilized approximately 80%.
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Item 3. | Legal Proceedings |
From time to time and currently, the Company is involved in litigation relating to claims arising out of its operations in the normal course of business. The Company maintains insurance coverage against certain potential third-party claims in amounts that the Company believes to be adequate. As a result of the bankruptcy proceedings described above, holders of claims that were asserted or could be asserted in any action commenced prior to March 13, 2002 retain all rights to proceed against the Company, but only to the extent and limit of applicable insurance coverage. Such claim holders have no direct claim against the Company post-confirmation of bankruptcy including any deductible under an insurance policy or any excess over the policy coverage limits. Although the final outcome of these legal and environmental matters cannot be determined, and therefore no assurances can be given, based on the facts presently known, it is managements opinion that the final resolution of these matters will not have a material adverse effect on the Companys financial position or future results of operations. Reference is made to Note 16 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document for information regarding contingencies including environmental matters.
Item 4. | Submission of Matters to a Vote of Security Holders |
No matters were submitted to a vote of security holders during the fourth quarter for the fiscal year ended September 28, 2003.
PART II
Item 5. | Market for the Registrants Common Equity and Related Stockholder Matters |
On December 21, 2001, the Company announced that the New York Stock Exchange (the NYSE), which was the principal market for the Companys old common stock, par value $.02 per share (the Old Common Stock), which was cancelled upon the Effective Date, had informed the Company that the Company was not in compliance with certain NYSE continued listing standards. Specifically, the average closing price of the Companys Old Common Stock, which was traded under the ticker symbol GFD, had fallen below $1.00 per share, and the Companys market capitalization had fallen below $15 million, over a consecutive 30-trading day period.
On February 11, 2002, as a result of the continuation of such non-compliance, the NYSE suspended trading of the Companys Old Common Stock. Prices for the Companys Old Common Stock commenced quotation on February 14, 2002 on the Over-the-Counter Bulletin Board (OTCBB), under the ticker symbol GFDM. Such over the counter market quotations reflect inter-dealer prices, without retail mark-up, mark-down or commission and may not necessarily reflect actual transactions.
On September 20, 2002, the Bankruptcy Court confirmed the Plan. On September 24, 2002 the Companys ticker symbol was temporarily changed to GFDMQ. On October 4, 2002, the Company emerged from bankruptcy and issued new common stock, par value $.01 per share (the New Common Stock). The ticker symbol for the New Common Stock, the prices for which are quoted on the OCTBB, is GMIL.
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The following table contains information about the (i) high and low per share bid price of the New Common Stock which was issued on October 4, 2002 and (ii) high and low per share sales price of the Old Common Stock (during the period that the stock was listed on the NYSE) or per share bid price (during the time the Old Common Stock was listed on the OTCBB) before the Old Common Stock was cancelled effective October 4, 2002. On September 28, 2003 there were 549 record holders of New Common Stock.
New Common Stock | Fiscal 2003 | |||||||
Quarter | High | Low | ||||||
First |
$ | 8.00 | $ | 2.50 | ||||
Second |
4.60 | 3.50 | ||||||
Third |
10.00 | 2.25 | ||||||
Fourth |
12.00 | 6.95 | ||||||
Year |
$ | 12.00 | $ | 2.25 |
Old Common Stock | Fiscal 2002 | |||||||
Quarter | High | Low | ||||||
First |
$ | 0.80 | $ | 0.32 | ||||
Second |
0.68 | 0.10 | ||||||
Third |
0.28 | 0.16 | ||||||
Fourth |
0.35 | 0.14 | ||||||
Year |
$ | 0.80 | $ | 0.10 |
Dividend Policy
The Company currently does not anticipate paying dividends on its New Common Stock. The covenants in its senior debt agreements prohibit, without the consent of the lenders, the payment of dividends on the Companys New Common Stock. Unless the Company prepays borrowings under its senior debt, it will have borrowings outstanding under such debt instruments until October 4, 2005. Any determination to declare or pay dividends out of funds legally available for that purpose after termination, expiration or modification of the senior secured debt will be at the discretion of the board of directors and will depend on future earnings, results of operations, financial condition, capital requirements, future contractual restrictions and other factors the board of directors deems relevant. No cash dividends have been declared or paid during the three most recent fiscal years.
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Item 6. | Selected Financial Data |
The following selected consolidated financial information is derived from the Companys Consolidated Financial Statements for periods both before and after emerging from bankruptcy protection on October 4, 2002. For accounting purposes, the financial statements reflect the reorganization as if it was consummated on September 29, 2002. Therefore, the consolidated balance sheet data and related information at September 28, 2003 and September 29, 2002 and results of operations for the fiscal year ended September 28, 2003 are referred to as Successor Company and reflect the effects of the reorganization and the principles of Fresh Start Reporting. Periods presented prior to September 29, 2002 have been designated Predecessor Company. Note 3 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document, provides a reconciliation of the Predecessor Companys consolidated balance sheet as of September 29, 2002 to that of the Successor Company which presents the adjustments that give effect to the reorganization and Fresh Start Reporting. The data should be read in conjunction with Managements Discussion and Analysis of Financial Condition and Results of Operations and the Companys Consolidated Financial Statements and Notes thereto. Certain amounts have been reclassified in prior years to conform to the current year presentation.
The consolidated balance sheet information at September 29, 2002 reflects the financial position after the effect of the Plan and the application of the principles of Fresh Start Reporting in accordance with the provisions of SOP 90-7. Accordingly, such financial information at September 29, 2002 and subsequent fiscal year is not comparable to the historical financial information before September 29, 2002.
Successor | ||||||||||||||||||||||
Company | Predecessor Company | |||||||||||||||||||||
Fiscal | Fiscal | Fiscal | Fiscal | Fiscal | ||||||||||||||||||
(In thousands except per share data) | 2003 | 2002 | 2001 | 2000 | 1999 | |||||||||||||||||
Results of Operations |
||||||||||||||||||||||
Net sales |
$ | 445,971 | $ | 513,173 | $ | 643,519 | $ | 814,226 | $ | 856,838 | ||||||||||||
Net (loss) income |
(8,606 | ) | (123,313 | ) | (160,757 | ) | (20,974 | ) | 10,230 | |||||||||||||
Per Share Data |
||||||||||||||||||||||
Net (loss) income |
||||||||||||||||||||||
Basic |
(1.56 | ) | (6.66 | ) | (8.48 | ) | (1.11 | ) | 0.47 | |||||||||||||
Diluted |
(1.56 | ) | (6.66 | ) | (8.48 | ) | (1.11 | ) | 0.47 | |||||||||||||
Cash dividends |
0.00 | 0.00 | 0.00 | 0.33 | 0.44 |
Successor Company | Predecessor Company | ||||||||||||||||||||
Fiscal | Fiscal | Fiscal | Fiscal | Fiscal | |||||||||||||||||
2003 | 2002 | 2001 | 2000 | 1999 | |||||||||||||||||
Balance Sheet Data |
|||||||||||||||||||||
Working capital |
114,983 | $ | 112,805 | $ | (150,451 | )(1) | $ | 213,110 | $ | 127,660 | |||||||||||
Total assets |
303,688 | 339,497 | 541,849 | 724,212 | 753,431 | ||||||||||||||||
Long-term debt |
135,000 | 136,939 | 1,542 | (1) | 262,845 | 146,137 | |||||||||||||||
Stockholders investment |
49,615 | 55,000 | 141,509 | 309,772 | 340,945 |
(1) | Long-term debt of $239,842 was classified as current liabilities in fiscal 2001. |
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Item 7. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A) should be read in conjunction with the Consolidated Financial Statements of the Company for the years ended September 28, 2003, September 29, 2002 and September 30, 2001 and the related Notes to Consolidated Financial Statements herein.
Bankruptcy Reorganization
On March 5, 2002, the Company reached an agreement in principle with its senior lenders on a restructuring of the Companys approximately $274 million senior indebtedness. To conclude the restructuring as quickly as possible, the Debtors filed voluntary petitions under the Bankruptcy Code with the Bankruptcy Court on the Filing Date. The Chapter 11 cases were jointly administered under case no. 02-40667 (BRL) and, pursuant to the Bankruptcy Courts approval of the Plan, were substantively consolidated for the purpose of consummating the Plan. During the period from the Filing Date until the Effective Date, the Debtors operated their business as debtors-in-possession under Chapter 11 of the Bankruptcy Code. The Companys non-U.S. subsidiaries did not file voluntary petitions and were, therefore, not Debtors.
As a result of these Chapter 11 filings, actions to collect pre-petition indebtedness were stayed. In addition, under the Bankruptcy Code, the Debtors had the right to assume or reject executory contracts, including real estate leases, employment contracts, personal property leases, service contracts and other unexpired, executory pre-petition contracts, subject to Bankruptcy Court approval. Parties affected by these rejections were permitted to file claims with the Bankruptcy Court in accordance with the Bankruptcy Code. The Company estimated the aggregate amount of the liability that may result from the filing of claims for certain contracts that were rejected and reflected such amount in its fiscal 2002 financial statements.
The Plan was confirmed by the Bankruptcy Court on September 20, 2002, and on October 4, 2002, the Debtors emerged from their bankruptcy proceedings.
On or about the Effective Date, the following transactions or events occurred:
1. | The Companys senior secured debt of approximately $274 million was discharged, and was replaced with new senior secured notes, due October 4, 2005, totaling $135 million. |
2. | All of the Companys old common stock was cancelled and replaced with 5,501,053 shares of new common stock. Of these new shares, approximately 90% (4,950,000 shares) were issued to the Companys senior lenders as partial consideration for the debt reduction described above. The remaining shares were issued to the holders of the Companys old common stock in a ratio of one new share for every 34.776338 old shares, subject to rounding. |
3. | The Company transferred approximately $70 million in cash and property to trusts and its senior lenders, as partial consideration for the debt reduction described above. |
4. | The Companys $30 million Debtor-In-Possession Credit Agreement, dated as of March 13, 2002, with Wachovia Bank was cancelled and the Company entered into a $25 million revolving credit facility. |
5. | The Company began paying in cash approximately $15.6 million in pre-petition liabilities to its vendors, payment of which had been stayed during the bankruptcy proceedings. |
6. | The new members of the board of directors began serving as directors. |
Fresh Start Reporting
The Company has applied Fresh Start Reporting to its consolidated balance sheet as of September 29, 2002 in accordance with SOP 90-7. Under Fresh Start Reporting, a new reporting entity is considered to be created and the recorded amounts of assets and liabilities are adjusted to reflect their estimated fair values at the date Fresh Start Reporting is applied. On October 4, 2002, the Debtors emerged from bankruptcy. For financial reporting purposes, September 29, 2002 was considered the emergence date and the effects of the reorganization have been reflected in the accompanying financial statements as if it occurred on that date.
The effect of the reorganization and the implementation of Fresh Start Reporting on the Companys consolidated balance sheet as of September 29, 2002 are discussed in detail in Item 8 Financial Statements and Supplementary Data. As a result of the implementation of Fresh Start Reporting, the financial statements of the Successor Company are not comparable to the Predecessor Company financial statements.
10
Critical Accounting Policies
The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires the appropriate application of certain accounting policies, many of which require the Company to make estimates and assumptions about future events and their impact on amounts reported in the financial statements and related notes. Since future events and their impact cannot be determined with certainty, the actual results will inevitably differ from the estimates. Such differences could be material to the financial statements. A critical accounting policy is one which is both important to the portrayal of the Companys financial condition and results of operations and requires managements most difficult, subjective or complex judgments, often as a result of the need to make estimates about the effect of matters that are inherently uncertain. The Company believes that the following accounting policies fit this definition:
Fresh Start Reporting - Upon emerging from Chapter 11 proceedings, the Company adopted Fresh Start Reporting in accordance with SOP 90-7. In adopting the requirements of Fresh Start Reporting as of September 29, 2002, the Company was required to value its assets and liabilities at fair value as of September 29, 2002. The reorganization value of the Companys new common equity of approximately $55 million was determined based on an independent valuation by financial specialists after consideration of several factors and by using various valuation methods including appraisals, cash flow multiples, price/earnings ratios and other relevant industry information. The reorganization value of the Company has been allocated to various asset categories pursuant to Fresh Start Reporting principles.
The Companys reorganization value of its new equity of $55 million was approximately $16 million less than the fair value of the net assets. In accordance with the purchase method of accounting, the excess of the revalued net assets over the reorganization value was allocated to reduce proportionately the value assigned to applicable noncurrent assets. The calculated reorganization value of the Company was based on a variety of estimates and assumptions about future circumstances and events. Such estimates and assumptions are inherently subject to significant economic and competitive uncertainties beyond the Companys control.
The determination of fair value of assets and liabilities required significant estimates and judgments made by management, particularly as it related to the fair market value of inventory and property. The fair value of inventory was estimated based on selling price less costs to complete, cost of disposal and a reasonable profit margin. The fair value of property was determined based on current market rates and building values with the assistance of outside valuation experts. Results may differ under different assumptions or conditions.
Revenue Recognition - Revenue is recognized at the time goods are shipped in accordance with Securities and Exchange Commission (SEC) Staff Accounting Bulletin No. 101, Revenue Recognition in Financial Statements. Sales returns and allowances, a component of net sales, are recorded in the period in which the related sales are recorded. A reserve of $1.8 million has been recorded as of September 28, 2003 for such returns and allowances.
Benefit Plans - The Company has pension costs and obligations which are dependent on assumptions used by actuaries in calculating such amounts. These assumptions include discount rates, inflation, salary growth, long-term return on plan assets, retirement rates, mortality rates and other factors. While the Company believes that the assumptions used are appropriate, significant differences in actual experience or significant changes in assumptions would affect its pension costs and obligations.
Income Taxes - The Company is subject to the tax laws of many jurisdictions. The Company is subject to tax audits in each of these jurisdictions, which could result in changes in income taxes. For financial statement purposes, the income tax benefit of net operating loss and credit carryforwards is recognized as a deferred tax asset, subject to appropriate valuation allowances when it is determined that recovery of the deferred tax asset does not meet a more likely than not criteria. The Company evaluates the tax benefits of net operating loss and credit carryforwards on an ongoing basis. These assumptions could be affected by changes in future taxable income and its sources and changes in U.S. and non-U.S. tax laws and rates. The effective tax rate of the Company could be impacted by changes in these assumptions.
Inventory Reserves - The Company maintains reserves for inventories valued using the first in, first out (FIFO) method. Such reserves for inventories can be specific to certain inventory or general based on judgements about the overall condition of the inventory. General reserves are established based on percentage markdowns applied to inventories aged for certain time periods. Specific reserves are established based on a determination of the obsolescence of the inventory and whether the inventory value exceeds amounts to be recovered through expected sales prices, less selling costs. Estimating sales prices, establishing markdown percentages and evaluating the condition of the inventories require judgements and estimates, which may impact the ending inventory valuation and gross margins.
11
The above listing is not intended to be a comprehensive list of all of the Companys accounting policies. In many cases, the accounting treatment of a particular transaction is specifically dictated by generally accepted accounting principles, with no need for managements judgment in their application. There are also areas in which managements judgment in selecting any available alternative would not produce a materially different result. Reference is made to Item 8 Financial Statements and Supplementary Data of this Report which contain accounting policies and other disclosures required by generally accepted accounting principles.
GENERAL
Historically, Guilford operated as a diversified textile manufacturer and participated in a broad range of markets and segments. Commencing in July 2000 the Company restructured and reorganized its operations, exiting many markets and concentrating its resources and energies in areas which it believes are stable and provide opportunities for profitable growth. As a result, Guilford is now primarily a supplier of automotive textile products. The Company currently participates in the following segments: Automotive, Industrial and Apparel.
Fabrics produced in the Automotive segment are sold to suppliers of original equipment manufacturers (OEMs). These fabrics are then used in the production of seats and headliners and other interior components of passenger cars, sports utility vehicles, conversion vans and light and heavy trucks. Guilford is a major producer and supplier of bodycloth and headliner fabric in the United States and Europe and continues to be the leading headliner fabric manufacturer in both markets.
Fabrics produced in the Industrial segment are sold for use in window fashions and in a broad range of specialty applications, including geotextiles, medical and water filtration systems. The Companys fiber operation, which manufactures and supplies fibers internally and to other external textile manufacturers, is included in this segment.
The Apparel segment fabrics have historically been used predominantly in womens intimate apparel, ready-to-wear, swimwear garments, team sportswear and linings. Since the fourth quarter of fiscal 2000, the Company has effected the strategic realignment of its apparel operations resulting in the closing of facilities and a substantial decrease in manufacturing capacity. The current focus of this segment is on team sportswear, cap and gown and performance activewear.
The Company previously participated in the Direct-to-Retail Home Fashions market and produced window curtains, knit and/or lace comforters, sheets, shower curtains, pillowcases and bedskirts sold directly to department stores, discount retailers and catalog houses. The Company also produced upholstery fabrics for use in office and residential furniture. The Company no longer manufactures or distributes products in this line of business.
Guilfords business has undergone significant changes over the last decade and, in particular, over the last five years. Guilford had for many years been known primarily as a producer of fabrics for apparel applications. While Guilford had diversified into automotive fabrics in the 1970s, sales of apparel fabrics remained dominant through most of the 1990s. Guilford, along with substantially all other domestic textile manufacturers, was dramatically impacted by staggering increases in imported apparel fabrics and garments during the late 1990s.
In July 2000, the Company announced a strategic realignment of its apparel operations designed to improve the Companys cost structure and increase profitability. As conditions worsened, the Company expanded and accelerated its apparel realignment plan in fiscal 2001. By the end of fiscal 2001, the Company had closed or committed to close all but one of its domestic apparel dyeing and finishing facilities. The Company further de-emphasized its apparel business in 2002, closing its Altamira manufacturing facility in Mexico and another in the U.S. The Company has continued to participate in the apparel segment, but on a much smaller scale.
Early in 2002, it became necessary for the Company to exit the Direct-to-Retail Home Fashions business as a result of continued weakness in sales and declining margins and the Company announced its intent to sell certain of its assets and its business. As the impact of all these factors accumulated, it became clear that the Company needed to undergo a significant financial restructuring, and on March 13, 2002, the Company and its domestic subsidiaries filed voluntary petitions under Chapter 11 of the U.S. Bankruptcy Code and emerged therefrom on October 4, 2002. The bankruptcy proceedings are discussed in greater detail elsewhere herein.
12
Until the first quarter of the 2004 fiscal year, the Company maintained Automotive and Apparel segment operations in Mexico City, Mexico through certain majority owned Mexican subsidiaries (such companies collectively, the American Textil Group). In December 2003, the Company sold all of its capital stock in the American Textil Group to a company (AT Acquisition) controlled by the general manager of the American Textil Group (the General Manager) and by a person who had been a minority stockholder of a certain American Textil Group company (the Minority Stockholder) (the General Manager and the Minority Stockholder collectively referred to as the Principals). The terms of such transaction were determined through extensive arms length negotiations among the parties. The consideration for the sale of the American Textil Group capital stock consisted of the execution and delivery of certain agreements among the parties, including supply and non-competition agreements as described below, and the release by the Principals of certain claims each had against the Company, including a release (i) by the Minority Stockholder of a claim against the Company arising from his fiscal 2003 exercise of a put right relating to his previously held minority interest in a predecessor to one of the American Textil Group companies and (ii) by the General Manager of claims to certain benefits under Company sponsored employee benefit plans. As part of the American Textil Group sale, the Company purchased from an American Textil Group company certain Automotive segment accounts receivable, with full recourse against the American Textil Group, and certain Automotive segment inventory. Simultaneously with the closing of the sale of the American Textil Group, the Company entered into a supply agreement with the American Textil Group, pursuant to which (i) the Company or one of its subsidiaries will become the vendor of record for virtually all Mexican Automotive segment programs which the American Textil Group had supplied prior to the sale of the American Textil Group and (ii) an American Textil Group company will supply the Company or one of its subsidiaries with certain fabrics to service such programs. Also in connection with the closing of the sale of the American Textil Group, the parties entered into a non-competition agreement pursuant to which the American Textil Group, AT Acquisition and the Principals, on the one hand, and the Company, on the other hand, agreed to refrain from competing with one another in certain Apparel markets for a period of up to two years; the non-competition agreement also prohibits the American Textil Group, AT Acquisition and the Principals from competing with the Company in the Automotive segment anywhere in the world for at least a one year period.
In October 2003, the Company announced that it retained Goldman, Sachs & Co. as its financial advisor to assist with the exploration of, among other things, a possible sale of Guilford. As of December 22, 2003, the Company has received preliminary indications of interest from several third parties who are currently conducting due diligence reviews of the Company. There is no assurance as to whether this process will result in a sale of the Company or as to the timing of any sale.
For fiscal 2003, approximately 68%, 23% and 9% of the Companys net sales originated from the United States, Europe and Mexico, respectively. Guilfords non-U.S. operations are subject to fluctuations in foreign exchange rates that affect the Companys operating results and financial position due to translation gains and losses recognized in converting such activity to local currency and to U.S. dollars.
The Successor Company expects to continue to allocate its resources primarily to its Automotive business. This business, because of its highly technical specifications, research and development requirements and critical logistics, is believed by management to be less susceptible to competition from foreign imports than apparel and home fashions fabrics, although there can be no assurance that such business segment will not be negatively impacted from such imports in the future.
RESULTS OF OPERATIONS
2003 Compared to 2002
As a result of the application of Fresh Start Reporting, the financial statements of the Successor Company are not comparable to the financial statements of the Predecessor Company.
13
The following table sets forth the results of operations for the fiscal year ended September 29, 2002 compared to September 28, 2003 (dollars in thousands):
Predecessor | Successor | Percentage | |||||||||||||||||
Company | Company | Increase | Increase | ||||||||||||||||
2002 | 2003 | (Decrease) | (Decrease) | ||||||||||||||||
Net Sales |
$ | 513,173 | $ | 445,971 | $ | (67,202 | ) | (13.1 | )% | ||||||||||
Cost of goods sold |
487,114 | 378,665 | (108,449 | ) | (22.3 | ) | |||||||||||||
Gross profit |
26,059 | 67,306 | 41,247 | 158.3 | |||||||||||||||
Selling and administrative
expenses |
65,380 | 43,665 | (21,715 | ) | (33.2 | ) | |||||||||||||
Restructuring charges |
71,050 | 16,599 | (54,451 | ) | (76.6 | ) | |||||||||||||
Reorganization costs |
14,350 | 1,326 | (13,024 | ) | (90.8 | ) | |||||||||||||
Operating income (loss) |
(124,721 | ) | 5,716 | 130,437 | 104.6 | ||||||||||||||
Interest expense |
14,080 | 15,612 | 1,532 | 10.9 | |||||||||||||||
Fresh start adjustments |
16,393 | | (16,393 | ) | N/A | ||||||||||||||
Gain on debt restructuring |
(20,588 | ) | | 20,588 | N/A | ||||||||||||||
Impaired investments |
8,063 | | (8,063 | ) | N/A | ||||||||||||||
Other expense (income), net |
(2,963 | ) | (120 | ) | 2,843 | 96.0 | |||||||||||||
Loss before income taxes |
(139,706 | ) | (9,776 | ) | 129,930 | 93.0 | |||||||||||||
Income taxes |
(16,393 | ) | (1,170 | ) | 15,223 | 92.9 | |||||||||||||
Net loss |
$ | (123,313 | ) | $ | (8,606 | ) | 114,707 | 93.0 | |||||||||||
Net sales for fiscal 2003 were $446.0 million, a decrease of $67.2 million, or 13.1% from net sales of $513.2 million for fiscal 2002. Sales decline in the apparel and direct-to-retail home fashion segments accounted for the majority of this decline as the Company chose to exit a significant portion of these businesses during fiscal 2002. Sales from exited businesses represented $72.9 million of the $513.2 million in sales for fiscal 2002.
Automotive segment sales, which comprised 81.8% of consolidated sales, increased 2.9% in fiscal 2003 to $364.8 million as compared to $354.7 million in fiscal 2002. The increase was primarily related to increased headliner market share in Europe associated with new business awards from BMW, Volkswagen and NissanRenault. Sales of headliner fabric in the U.S. declined due mostly to a 2.9% reduction in the North American car build rates while sales of bodycloth fabric increased as a result of new business awards from Honda. North American car build decreased approximately 2.5% during fiscal 2003 to approximately 15.9 million units compared to the car build during fiscal 2002 of approximately 16.3 million units. Automotive fabric sales in Mexico City operations declined due to program losses and an overall reduction in Mexican car build rates.
Fiscal 2003 sales in the Industrial segment, which comprised 11.9% of consolidated sales, increased 1.2% to $53.0 million as compared to $52.4 million in fiscal 2002. Sales of industrial fabric products declined 5.3% from the prior fiscal year due to the adverse effects of the general economy on the particular markets, primarily window fashions. External fiber sales and commission processing increased approximately 24% due to focused marketing efforts aimed at utilizing available capacity.
Sales in the Apparel segment for fiscal 2003 which comprised 6.3% of consolidated sales, declined 61.3% to $28.2 million from $72.8 million in fiscal 2002. The decrease is attributed to the Companys reduced participation in this segment in connection with its apparel restructuring plan and lower sales volumes in the Mexico City operations.
During fiscal 2002, the Company recorded $33.3 million of sales in its Direct-to-Retail Home Fashions segment. As described elsewhere herein, the Company exited this business during fiscal 2002, and the Company had no sales in this business during fiscal 2003.
Gross profit for fiscal 2003 increased to $67.3 million or 15.1% of net sales, from $26.1 million or 5.1% of net sales for fiscal 2002. The impact of higher sales revenue in Europe and operating improvements in the U.S. operations favorably impacted results. The Companys Mexico City operations performed poorly throughout the year in all areas and offset some of the improvements achieved elsewhere in the Company. In fiscal 2003, gross profit increased from fiscal 2002 as a result of a reduction in depreciation expense of approximately $18.6 million as a result of Fresh Start Reporting. In addition, fiscal 2002 results were affected by $21.2 million in inventory impairment charges and other costs related to plant closings.
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For fiscal 2003, selling and administrative expenses were $43.7 million or 9.8% of net sales, compared to $65.4 million or 12.7% of net sales, for fiscal 2002. The decrease from the prior year was due primarily to reduced selling and administrative staffing levels, as a result of the Companys exit from the Direct-to-Retail Home Fashions business and its significant decrease in participation in the Apparel segment. In addition, the Company also reduced its professional fee expenses, as the fiscal 2002 amount included fees for financial advisors and other professionals retained to assist the Company in restructuring its debt. In fiscal 2003, the Company benefited from lower bad debt expense as a result of improved collection experience as compared to the prior year that included $5.0 million of bad debt expense mostly related to the planned shutdown of the Companys plant in Altamira, Mexico.
Restructuring and impaired asset charges for fiscal 2003 were approximately $16.6 million compared to $71.0 million for fiscal 2002. The fiscal 2003 charges consisted primarily of fixed asset impairments and other costs related to the planned sale of the Mexico City operations in early fiscal 2004. The fiscal 2002 charges consisted primarily of fixed asset impairments and severance costs related to the shutdown of the apparel plant in Altamira, Mexico and its associated knitting plant in Lumberton, North Carolina, and the exit of the Direct-to-Retail Home Fashions business in Herkimer, New York.
During fiscal 2003, the Company incurred reorganization costs of $1.3 million, consisting primarily of professional fees related to the Companys emergence from bankruptcy. During fiscal 2002, the Company recognized reorganization costs of $14.4 million.
Operating income in fiscal 2003 improved $130.4 million to $5.7 million compared to an operating loss of $124.7 million in fiscal 2002. Fiscal 2003 depreciation expense declined $20.8 million from fiscal 2002 as a result of Fresh Start Reporting. In the Automotive segment, fiscal 2003 operating income improved $16.3 million to $22.4 million compared to $6.1 million in fiscal 2002. In fiscal 2003, the Companys U.S. automotive operations improved manufacturing and operating efficiencies, whereas in Europe, higher sales volume contributed to the improvement. The Mexico City automotive business results, which included lost programs and reserves for inventory impairments, offset some of this improvement. Fiscal 2002 also included the losses reported in Brazil because of the plant shutdown. Operating income in the Industrial segment increased $3.3 million to $1.3 million in fiscal 2003 compared to a $2.0 million loss in fiscal 2002. The Industrial segment benefited from lower depreciation expense in fiscal 2003 of $5.5 million and improved capacity utilization at its fiber operations that was partially offset by lower fabric sales in window fashions. Operating income in the Apparel segment improved $49.7 million to a loss of $16.6 million in fiscal 2003 from a loss of $66.3 million in fiscal 2002. Fiscal 2002 included restructuring charges of $44.2 million compared to $9.7 million in fiscal 2003. In addition, fiscal 2002 included significant shutdown costs related to the closure of the Altamira, Mexico plant and other apparel businesses. The Mexico City operations also negatively impacted fiscal 2003 results. The Direct-to-Retail Home Fashions operating loss was $48.2 million in fiscal 2002. The Company did not participate in this segment in fiscal 2003. See Note 22 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document for a reconciliation of segment measures to consolidated amounts.
Interest expense in fiscal 2003 was $15.6 million compared to $14.1 million for fiscal 2002. The change in interest expense in fiscal 2003 compared with fiscal 2002 is attributable to significantly decreased debt levels, as the Predecessor Companys senior secured debt of approximately $274 million was replaced with $135 million of new debt upon the Companys emergence from bankruptcy, offset by the Predecessor Company not incurring interest expense during fiscal 2002 on the senior secured debt after its March 2002 bankruptcy filing.
Other income in fiscal 2003 was $0.1 million compared to $3.0 million in fiscal 2002. Other income in fiscal 2002 included $3.8 million of income related to death benefits from life insurance polices that the Company received covering certain key associates who died during the year, partially offset by other losses of $0.8 million.
The effective tax rate for fiscal 2003 was 12.0% or a $1.2 million benefit compared to 11.7% or a $16.4 million benefit for fiscal 2002. The low effective rates are the result of recording valuation allowances that were necessary because the Company has net operating loss and tax credit carryforwards that, due to restructuring actions and other factors, could expire unused. For fiscal 2003, the Company recorded a $2.4 million income tax benefit to reverse deferred tax liabilities as a result of restructuring Mexico City operations. In fiscal 2002, as a result of a change in the U.S. tax laws, the Company carried back net operating losses to prior years, generating refunds of approximately $15.8 million.
For fiscal 2003, net loss was $8.6 million, or $1.56 per diluted share, compared to a net loss of $123.3 million, or $6.66 per diluted share, for fiscal 2002.
15
2002 Compared to 2001
The following table sets forth the results of operations for the fiscal year ended September 30, 2001 compared to September 29, 2002 (dollars in thousands):
Predecessor | Predecessor | Percentage | ||||||||||||||||
Company | Company | Increase | Increase | |||||||||||||||
2001 | 2002 | (Decrease) | (Decrease) | |||||||||||||||
Net Sales |
$ | 643,519 | $ | 513,173 | $ | (130,346 | ) | (20.3 | )% | |||||||||
Cost of goods sold |
612,707 | 487,114 | (125,593 | ) | (20.5 | ) | ||||||||||||
Gross profit |
30,812 | 26,059 | (4,753 | ) | (15.4 | ) | ||||||||||||
Selling and administrative
expenses |
82,274 | 65,380 | (16,894 | ) | (20.5 | ) | ||||||||||||
Restructuring charges |
71,375 | 71,050 | (325 | ) | (0.5 | ) | ||||||||||||
Reorganization costs |
| 14,350 | 14,350 | N/A | ||||||||||||||
Operating loss |
(122,837 | ) | (124,721 | ) | (1,884 | ) | (1.5 | ) | ||||||||||
Interest expense |
25,292 | 14,080 | (11,212 | ) | (44.3 | ) | ||||||||||||
Fresh start adjustments |
| 16,393 | 16,393 | N/A | ||||||||||||||
Gain on debt restructuring |
4,725 | (20,588 | ) | (25,313 | ) | (535.7 | ) | |||||||||||
Impaired investments |
11,451 | 8,063 | (3,388 | ) | (29.6 | ) | ||||||||||||
Other expense (income), net |
911 | (2,963 | ) | (3,874 | ) | (425.3 | ) | |||||||||||
Loss before income taxes |
(165,216 | ) | (139,706 | ) | 25,510 | 15.4 | ||||||||||||
Income taxes |
(4,459 | ) | (16,393 | ) | (11,934 | ) | (267.6 | ) | ||||||||||
Net loss |
$ | (160,757 | ) | $ | (123,313 | ) | 37,444 | 23.3 | ||||||||||
Consolidated net sales for fiscal 2002 were $513.2 million, a decrease of 20.2% from net sales in fiscal 2001 of $643.5 million. Sales declines in the Apparel and Direct-to-Retail Home Fashions segments accounted for the largest amount of the decrease.
The Automotive segment represented 69.1% of consolidated net sales in fiscal 2002, an increase from 51.8% in fiscal 2001. Automotive segment sales were $354.7 million in fiscal 2002 and increased 6.4% from $333.5 million in fiscal 2001. This primarily resulted from a 10.0% increase in sales by the Companys U.S. automotive operation. North American car build increased approximately 3.8% during fiscal 2002 to approximately 16.3 million units compared to car build during fiscal 2001 of approximately 15.7 million units. The Company also improved its market share of both headliner and bodycloth fabric. Sales volume in Europe grew 7.0% in fiscal 2002 compared to fiscal 2001 due to new program rollouts at two major auto manufacturers. Automotive fabric sales in Mexico decreased by approximately $3.6 million primarily due to the loss of certain programs during fiscal 2002. Sales in Brazil comprised only 1.3% of Guilfords Automotive segment sales in fiscal 2002 and declined over 40% compared to 2001, as a result of the Companys decision to cease production in Brazil.
Sales in the Apparel segment decreased 61.8% to $72.8 million in fiscal 2002 from $190.6 million in fiscal 2001 and accounted for 14.2% of consolidated net sales in fiscal 2002. As a result of the continued declines in this segment and the Predecessor Companys financial difficulties, the Company has substantially exited the production of apparel fabrics in the United States. The Company has closed all but one of its apparel facilities in the U.S., and has also closed its dyeing and finishing plant in Altamira, Mexico.
Sales in the Industrial segment fell 13.1% to $52.4 million in fiscal 2002 from $60.3 million in fiscal 2001. The Industrial segment represented 10.2% of consolidated net sales in fiscal 2002. Higher sales of the Companys industrial fabrics used in air and water filtration processes were more than offset by declines in other industrial products sales, which were negatively impacted by the slowing economy.
The Direct-to-Retail Home Fashions segment accounted for 6.5% of consolidated net sales in fiscal 2002 and sales decreased 43.7% from fiscal 2001. Sales for fiscal 2002 were $33.3 million versus $59.1 million in fiscal 2001. During fiscal 2002, the Company decided to exit this business and sold all of its direct-to-retail operations.
16
Gross profit decreased by $4.7 million to $26.1 million or 5.1% of net sales in fiscal 2002, from $30.8 million, or 4.8% of net sales in fiscal 2001. The Company has exited the Direct-to-Retail Home Fashions segment and significantly decreased its participation in the Apparel segment, incurring approximately $21.2 million for inventory impairment and other charges related to plant closings. These declines were partially offset by improved margins in both the U.S. and European automotive businesses, primarily as a result of increased sales. The industrial fabrics business also improved its margin in fiscal 2002 with increased capacity utilization.
Selling and administrative expenses decreased 20.5% to $65.4 million, or 12.7% of sales, in fiscal 2002 from $82.3 million, or 12.8% of sales, in fiscal 2001. The decrease from fiscal 2001 was due primarily to headcount reductions in apparel and at corporate. The Company further reduced the number of selling and administrative employees by more than 70 during fiscal 2002.
As described in greater detail in Note 5 to the Consolidated Financial Statements, the Company closed its manufacturing facilities in Altamira, Mexico and in Brazil, and sold its operations in Herkimer, New York and Portugal. The Company recorded $71.0 million in restructuring costs, consisting primarily of asset impairments. In addition, the Company recorded $15.5 million of inventory impairments related to these actions in fiscal 2002. The Company filed for and subsequently emerged from Chapter 11 bankruptcy protection during fiscal 2002, as described in greater detail elsewhere herein. The Company retained the services of attorneys, financial advisers and other professionals to assist with the bankruptcy process. The Company incurred $14.4 million, primarily related to fees for those professionals, as reorganization costs during fiscal 2002.
The Companys operating loss was $124.7 million in fiscal 2002 compared to $122.8 million in fiscal 2001. The change of $1.9 million consisted of selling and administrative expense decreases of $16.9 million, partially offset by lower gross margin of $4.7 million in fiscal 2002 and the inclusion in fiscal 2002 of $14.4 million of reorganization costs. Operating income in the Automotive segment declined to $6.1 million in fiscal 2002 from $13.2 million in fiscal 2001 as a result of a $4.8 million increase in restructuring expenses in fiscal 2002. Included in such restructuring expenses in fiscal 2002 were losses and asset impairments associated with the closure and sale of the Companys automotive operations in Brazil and Portugal, respectively. Operating profit declined as a result of price reductions granted to automotive customers and excess freight costs, offset by margin on the increased level of sales. The Apparel segment experienced an operating loss of $66.3 million in fiscal 2002 compared to a loss of $119.6 million in fiscal 2001. The majority of fiscal 2002 loss was the result of the Companys restructuring actions, as well as decreased sales and soft pricing. Operating loss in the Direct-to-Retail Home Fashions segment rose to a loss of $48.2 million in fiscal 2002, compared with a fiscal 2001 loss of $7.9 million due primarily to $18.8 million of restructuring charges in fiscal 2002. This decline was due to the lower fabric sales volume, weak pricing, and the effect of the decision to exit this business. The Industrial segments operating loss was $2.0 million in fiscal 2002, compared to the $8.5 million loss in the previous year. This improvement is the result of the reorganization and downsizing of the Pine Grove facility, and improved efficiencies in the Companys fiber operations. See Note 22 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document for a reconciliation of segment measures to consolidated amounts.
Interest expense decreased $11.2 million to $14.1 million in fiscal 2002 from $25.3 million in fiscal 2001. In connection with the Companys bankruptcy reorganization, the Company was not required to pay the interest on the senior debt during the period that the Company was under Chapter 11 protection. The average per annum short-term interest rate was approximately 8% in fiscal 2002 and 9% in fiscal 2001. In addition, the average debt outstanding decreased to $281.3 million in fiscal 2002 from $283.3 million in fiscal 2001.
Other income was $3.0 million in fiscal 2002 compared to $0.9 million of expense in fiscal 2001. Fiscal 2002 included $3.8 million of income related to death benefits from life insurance policies that the Company received covering associates who died during the year, partially offset by other losses of $0.8 million. Fiscal 2001 included $2.8 million in equity investee losses, partially offset by a $1.2 million gain from shares returned to the Company related to a 1996 acquisition of a business and $0.7 million of casualty insurance proceeds.
The effective income tax rate for fiscal 2002 was 11.7% compared to 2.7% for fiscal 2001. These low effective rates are the result of valuation allowances recorded in fiscal 2001 and fiscal 2002. These valuation allowances were necessary because the Company has net operating loss and tax credit carryforwards that, due to restructuring actions and other factors, could expire unused. Managements assessment is that the character and nature of future taxable income may not allow the Company to realize certain tax benefits of net operating losses and tax credits within the prescribed carryforward period. In addition, as a result of a change in the tax laws during 2002, the Company carried back net operating losses to prior years, generating refunds of approximately $15.8 million in fiscal 2002.
17
Net loss in fiscal 2002 was $123.3 million or 24.0% of sales, compared to fiscal 2001s net loss of $160.8 million or 25.0% of sales. Loss per share was $6.66 and $8.48 per basic and diluted share for fiscal years 2002 and 2001, respectively. Average shares outstanding remained essentially unchanged from fiscal 2001 to fiscal 2002.
Liquidity and Capital Resources
The Companys principal sources of liquidity for operations and expansion are funds generated internally and borrowings under its Revolving Credit Facility, as defined herein. In connection with the reorganization, on October 4, 2002, the Company entered into a new Credit, Security, Guaranty and Pledge Agreement, which expires October 4, 2005, with a group of lenders. The new facility provides for a revolving credit loan facility and letters of credit (the Revolving Credit Facility) in a maximum principal amount equal to the lesser of (a) $25 million or (b) a specified borrowing base, which is based upon eligible receivables and eligible inventory. The Revolving Credit Facility restricts investments (including investments in non-U.S. subsidiaries), capital expenditures, acquisitions, dividends and the incurrence of additional debt. The Revolving Credit Facility contains customary financial covenants relating to minimum levels of EBITDA, minimum net worth, minimum fixed charge coverage ratios and a maximum leverage ratio, all as defined therein. The Revolving Credit Facility is secured by a first lien on substantially all of the assets of the Company and its domestic subsidiaries, as well as on the stock of all of the Companys subsidiaries (with the latter, in the case of the Companys non-U.S. subsidiaries, being limited to 65% of the capital stock) (collectively, the Collateral). Upon the Companys receipt of proceeds from certain transactions, such as certain asset sales (including net cash proceeds arising from the Companys beneficial interest in the Altamira Trust), the Company is required to prepay with such proceeds any loans then outstanding under the Revolving Credit Facility. The Company is currently in compliance with all of the restrictions and covenants of its new Revolving Credit Facility, as amended. All loans outstanding under the Revolving Credit Facility bear interest at the Base Rate plus applicable interest margin or the LIBOR rate plus an applicable interest margin based upon the Companys debt to EBITDA ratio. As of September 28, 2003, the Company had no outstanding borrowings and had approximately $18.8 million available for borrowing under the Revolving Credit Facility.
The Companys U.K. operation has a separate secured bank and credit arrangement which is available to finance operations at that location. This agreement, which expires on December 31, 2004, generally provides for the borrowing of up to approximately $5.1 million in local currencies at variable interest rates that, for fiscal 2003, averaged 7.75%. As of September 28, 2003, the Company had no outstanding borrowings under that facility. The credit facility is considered by management to be adequate.
Cash provided by operations totaled $11.3 million in fiscal 2003, compared to $41.7 million in fiscal 2002. Fiscal 2003 was negatively affected by the payments of pre-petition liabilities pursuant to the Plan. In fiscal 2002, cash was generated through reductions of receivables and inventory, although the Company sustained significant losses.
Working capital was $115.0 million at September 28, 2003 compared to working capital of $112.8 million at September 29, 2002. The increase in working capital in fiscal 2003 was the result of an overall reduction in accounts payable offset by the writedown of the Mexico City net assets. In addition, the Company increased cash and cash equivalents by $14.1 million during fiscal 2003.
Cash provided by investing activities totaled $6.1 million in fiscal 2003, compared to cash provided by investing activities of $36.0 million in fiscal 2002. Capital expenditures increased to $10.8 million in fiscal 2003 from $7.3 million in fiscal 2002. Proceeds from dispositions of assets totaled $0.6 million during fiscal 2003, compared to $29.0 million in fiscal 2002. Fiscal 2002 included dispositions primarily from the sale of idle plant and machinery from closed facilities. Fiscal 2003 also included proceeds from the surrender of life insurance policies of $18.1 million compared to $12.0 million in fiscal 2002.
Cash used in financing activities totaled $3.4 million in fiscal 2003, compared to cash used in financing activities of $58.1 million in fiscal 2002. During fiscal 2003, the Company paid $2.5 million on long term debt. In fiscal 2003, the Mexico City operations converted approximately $6.2 million of its short-term debt to long term. The Company repaid short-term borrowings of $27.3 million during fiscal 2002 and, in connection with the bankruptcy reorganization, paid $32.3 million in cash to the Companys senior lenders.
Based upon the ability to generate working capital through its operations, cash on hand and its Revolving Credit Facility, the Company believes that it has the financial resources necessary to implement its business plan, make all necessary contributions to its defined benefit retirement plans, which contributions are expected to be approximately $4.2 million in fiscal 2004, and fund its capital expenditures, which are primarily for process improvement, cost reduction and maintenance and are expected to be approximately $12.0 million in fiscal 2004.
18
Inflation
The Company believes that the relatively moderate inflation rate of the past decade has not significantly impacted its operations. Monetary assets (such as cash and cash equivalents) lose purchasing power as a result of inflation, while monetary liabilities (such as accounts payable and indebtedness) can be settled with dollars of diminished purchasing power. The Companys monetary liabilities exceed its monetary assets, which provides a hedge against the effects of future inflation. While the Company is exposed to future inflation, the degree of impact, if any, cannot be predicted.
Recent Accounting Pronouncements
In July 2001, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 141, Business Combinations, which was effective for business combinations initiated after June 30, 2001. The Company did not acquire any entity subsequent to June 2001, however, the principles of SFAS No. 141 were applied in accordance with Fresh Start Reporting.
In July 2001, the FASB issued SFAS No. 142, Goodwill and Other Intangible Assets. SFAS No. 142 provides for cessation of amortization of goodwill and other intangibles considered to have indefinite lives and includes requirements for periodic tests of goodwill and indefinitely lived intangible assets for impairment. The Company adopted SFAS 142 as part of its Fresh Start Reporting. The impact of adopting this pronouncement was not material to the Companys financial statements.
In August 2001, the FASB issued SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets. SFAS No. 144 requires that one accounting model be used for impairments of long-lived assets which are to be either used in a business or disposed of by sale, and broadens the presentation of discontinued operations to encompass more discrete components of a business enterprise than were included under previous standards. The Company adopted SFAS No.144 as part of its Fresh Start Reporting. The impact of adopting this pronouncement was not material to the Companys financial statements.
In April 2002, the FASB issued SFAS 145, Rescission of FASB Statements 4, 44 and 64, Amendment to FASB Statement 13, and Technical Corrections. One of the major changes of this statement is to change the accounting for the classification of gains and losses from the extinguishment of debt. Accordingly, the Company will follow APB 30, Reporting the Results of Operations-Reporting the Effects of Disposal of a Segment of a Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions in determining whether such extinguishment of debt may be classified as extraordinary. The Company adopted SFAS No. 145 as part of its Fresh Start Reporting. As a result, the Company has classified gains and losses from debt restructuring as a component of other expense. Reference is made to Item 8 - Financial Statements and Supplementary Data Consolidated Statements of Operations.
In June 2002, the FASB issued SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities, effective for exit or disposal activities that are initiated after December 31, 2002, with early adoption encouraged. SFAS No. 146 addresses significant issues regarding the recognition, measurement, and reporting of costs that are associated with exit and disposal activities, including restructuring activities that were previously accounted for pursuant to the guidance that the Emerging Issues Task Force (EITF) has set forth in EITF Issue No. 94-3, Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs incurred in a Restructuring). A fundamental conclusion reached by the Board in this Statement is that an entitys commitment to a plan, by itself, does not create a present obligation to others that meets the definition of a liability. Therefore, this SFAS eliminates the definition and requirements for recognition of exit costs in EITF Issue No. 94-3. This statement also establishes that fair value is the objective for initial measurement of the liability. The scope of SFAS No. 146 also includes (1) costs related to terminating a contract that is not a capital lease and (2) termination benefits that employees who are involuntarily terminated receive under the terms of a one-time benefit arrangement or an individual deferred-compensation contract. The Company implemented the provisions of this accounting pronouncement connected with the restructuring of its operations in fiscal 2003, as described in Note 5 to the Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data of this document.
In December 2002, the FASB issued SFAS No. 148, Accounting for Stock-Based Compensation Transition and Disclosure. This Statement, which is effective for fiscal years ending after December 15, 2002, amends SFAS No. 123, Accounting for Stock-Based Compensation, and provides alternative methods of transition for a voluntary change to the fair value based method of accounting for stock-based compensation. In addition, SFAS No. 148 amends the disclosure requirements of SFAS No. 123 regardless of the accounting method used to account for stock-based compensation. The Company has chosen to continue to account for stock-based compensation using the intrinsic value method prescribed in Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations. The Company implemented the enhanced disclosure provisions as defined by Statement No. 148 during the second quarter of fiscal 2003.
19
In April 2003, the FASB issued SFAS No. 149, Amendment of Statement No. 133 on Derivative Instruments and Hedging Activities. The Statement is primarily effective for transactions occurring after June 30, 2003. The Company adopted this Statement in the fourth quarter of fiscal 2003, and such adoption did not have a material effect on the Companys results of operations and financial position.
In May 2003, the FASB issued SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity. This Statement establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within its scope as a liability (or an asset in some circumstances). This Statement is effective for financial instruments entered into or modified after May 31, 2003, and otherwise is effective at the beginning of the first interim period beginning after June 15, 2003. The Company adopted this Statement in its fourth quarter of fiscal 2003, and such adoption did not have an effect on the Companys financial position or results of operations.
In November 2002, the FASBs EITF reached consensus on EITF No. 00-21, Accounting for Revenue Arrangements with Multiple Deliverables. EITF No. 00-21 addresses the accounting treatment for arrangements that provide the delivery or performance of multiple products or services where the delivery of a product, system or performance of services may occur at different points in time or over different periods of time. EITF No. 00-21 is applicable to revenue arrangements entered into in fiscal periods beginning after June 15, 2003. The Company adopted this Statement in its fourth quarter of fiscal 2003, and such adoption did not have an effect on the Companys financial position or results of operations.
In November 2002, the FASB issued FASB Interpretation (FIN) No. 45, Guarantors Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others, an interpretation of FASB Statements No. 5, 57, and 107 and Rescission of FASB Interpretation No. 34. FIN No. 45 clarifies the requirements of FASB Statement No. 5, Accounting for Contingencies relating to the guarantors accounting for, and disclosure of, the issuance of certain types of guarantees. For guarantees that fall within the scope of FIN No. 45, the Interpretation requires that guarantors recognize a liability equal to the fair value of the guarantee upon its issuance. The disclosure provisions of the Interpretation are effective for financial statements of interim or annual periods that end after December 15, 2002. However, the provisions for initial recognition and measurement are effective on a prospective basis for guarantees that are issued or modified after December 31, 2002, irrespective of a guarantors year-end. The Company is not a party to any guarantees that fall within the scope of FIN No. 45.
In January 2003, the FASB issued FIN No. 46, Consolidation of Variable Interest Entities, to expand upon and strengthen existing accounting guidance that addresses when a company should include in its financial statements the assets, liabilities and activities of another entity. Until now, one company generally has included another entity in its consolidated financial statements only if it controlled the entity through voting interests. FIN No. 46 changes that by requiring a variable interest entity, as defined, to be consolidated by a company if that company is subject to a majority of the risk of loss from the variable interest entitys activities or entitled to receive a majority of the entitys residual returns or both. FIN No. 46 also requires disclosures about variable interest entities that the company is not required to consolidate but in which it has a significant variable interest. In October 2003, the FASB issued Proposed Interpretation of FIN No. 46, which would require consolidation of variable interest entities created before February 1, 2003 for financial statements issued for the first reporting period ending after December 15, 2003. Certain of the disclosure requirements apply in all financial statements issued after January 31, 2003, regardless of when the variable interest entity was established. The Company does not currently believe that the implementation of FIN No. 46 will have a material effect on its future results of operations or its financial position.
Contingencies
The Company is involved in various litigation and environmental matters arising in the ordinary course of business. These are discussed in Note 16 to the Consolidated Financial Statements which are included herein under Item 8 Financial Statements and Supplementary Data of this document. The Company maintains insurance coverage against certain potential claims in amounts that the Company believes to be adequate. As a result of the bankruptcy proceedings described above, holders of claims that were asserted or could be asserted in any action commenced prior to March 13, 2002 retain all rights to proceed against the Company, but only to the extent and limit of applicable insurance coverage. Such claim holders have no direct claim against the Company post-confirmation of bankruptcy including any deductible under an insurance policy or any excess over the policy coverage limits. Although the final outcome of these legal and environmental matters cannot be determined, based on the facts presently known, it is managements opinion that the final resolution of these matters will not have a material adverse effect on the Companys financial position or future results of operations.
20
Outlook
Readers should review the Important Information Regarding this Form 10-K - Safe Harbor-Forward Looking Statements at the beginning of this document.
The Company has undergone substantial changes over the last two years, exiting or downsizing its unprofitable lines of business, including Direct-to-Retail Home Fashions and Apparel, culminating in the financial reorganization in bankruptcy which resulted in a more viable capital structure.
Guilford is, and plans to continue to be, a company focused on serving its primary customer base, the automotive industry. While participation in the industrial and apparel markets is important to balance manufacturing capacity and to generate positive earnings, the Company plans to dedicate substantially all of its efforts and resources towards its Automotive segment.
A key component in the continued profitability of the Automotive segment will be the number of vehicles built by auto manufacturers in Guilfords markets (North America and Europe). Many analysts project North American and Western Europe car build rates to increase slightly in 2004 and 2005 compared with 2003. The Company expects continued sales growth in headliner fabric in Europe based upon booked business with BMW and Volkswagen while sales of headliner fabric in North America are expected to increase based on higher value added products and slight increases in build rates. The Company expects that it will continue to experience pressure from its customers for reductions in selling prices. The Company has generally been successful in protecting its margins through cost reduction efforts and anticipates it will be able to do so in the foreseeable future.
The Companys Automotive segment has historically not seen significant competitive threats from foreign textile manufacturers. Auto manufacturers and their suppliers have typically desired that their sources of supply be locally situated in order to have greater confidence in the supply chain and to avoid the complexities and issues associated with importing fabrics or components from foreign countries. However, during 2003, one major auto manufacturer chose to import fabric from Asia for one of its programs previously supplied by Guilford. There is indication that this manufacturer and others are evaluating Asian sourcing in an effort to reduce costs. The Company has maintained and protected its position on other fabric programs with these auto manufacturers, although at lower initial margins, and has not lost additional programs to Asian suppliers. The impact of the actions to date is not expected to have a material impact on the financial position or future results of operations. It is currently unclear whether the significant logistical problems associated with sourcing fabric in Asia can be economically resolved by the auto manufacturers. If, however, importation of fabric or components were to become a trend among auto manufacturers, such a trend could materially adversely impact the Companys business, and the Company would need to determine how to respond to this new competitive threat.
Because the Companys reorganization in bankruptcy was completed relatively quickly, Guilford believes it was generally able to preserve its strong customer and supplier relationships. Guilford is a well-established, key supplier to the automotive industry with substantial market share, and expects to continue to grow and improve its profitability in the future.
In October 2003, the Company announced that it retained Goldman, Sachs & Co. as its financial advisor to assist with the exploration of, among other things, a possible sale of Guilford. As of December 22, 2003, the Company has received preliminary indications of interest from several third parties who are currently conducting due diligence reviews of the Company. There is no assurance as to whether this process will result in a sale of the Company or as to the timing of any sale.
Item 7A. | Quantitative and Qualitative Disclosures About Market Risk |
The Company is exposed to market risk for changes in interest rates and foreign currency exchange rates and has exposure to commodity price risk, including prices of primary raw materials, fiber and foam. The Company does not hold or issue any financial instruments for trading or other speculative purposes.
Interest Rate Risk: The Companys obligations under the Revolving Credit Facility bear interest at floating rates and therefore, the Company is impacted by changes in prevailing interest rates. However, the senior notes bear fixed interest coupons and therefore are not subject to the risk of interest rate fluctuations. A 10% change in market interest rates that affect the Companys financial instruments would impact earnings during fiscal 2004 by less than $0.1 million before taxes.
21
Foreign Currency Risk: The Company is subject to foreign currency risk primarily related to sales and expenditures and other transactions denominated in foreign currencies and investments in non-U.S. subsidiaries. The Company manages the exposure related to certain of these risks through forward foreign exchange contracts with durations generally less than 12 months. The changes in the market value of such contracts have a high correlation to the price changes in the currency of the related hedged transactions. The Company enters into forward foreign currency exchange contracts in the normal course of business to manage exposure related to anticipated sales denominated in foreign currencies and against fluctuations in the purchase price of capital equipment and other transactions having firm commitments. On September 28, 2003, the Company held foreign currency forward contracts with a fair value of $45.9 million and a notional value of $45.4 million that expire in less than one year. The Company did not enter into any forward exchange contracts in fiscal 2001 and 2002.
22
Item 8. | Financial Statements and Supplementary Data |
GUILFORD MILLS, INC.
CONSOLIDATED FINANCIAL STATEMENTS AND SCHEDULES
As of September 28, 2003 and September 29, 2002 and for the
fiscal years ended
September 28, 2003, September 29, 2002 and September 30, 2001.
Page | ||||
Statement of Managements Responsibility |
24 | |||
Reports of Independent Public Accountants |
25 | |||
Consolidated Balance Sheets |
28 | |||
Consolidated Statements of Operations |
29 | |||
Consolidated Statements of Stockholders Investment |
30 | |||
Consolidated Statements of Cash Flows |
31 | |||
Notes to the Consolidated Financial Statements |
32 | |||
Quarterly Information (Unaudited) |
60 | |||
Schedule II Analysis of Valuation and Qualifying Accounts |
61 |
23
STATEMENT OF MANAGEMENTS RESPONSIBILITY
The management of Guilford Mills, Inc. has the responsibility for the preparation and integrity of all information contained in the Annual Report. The accompanying financial statements, including footnotes, have been prepared in accordance with accounting principles generally accepted in the United States of America and include amounts that are based on managements best estimates and judgments.
The Company maintains an internal accounting control system designed to provide reasonable assurance of the safeguarding and accountability of Company assets, and to ensure that its financial records provide a reliable basis for the preparation of financial statements and other data. The system includes an appropriate division of responsibility and is documented by written policies and procedures that are communicated to employees with significant roles in the financial reporting process and updated as necessary. In addition, the achievement of effective operations is promoted by this system. There are limits inherent in all systems of internal control based on the recognition that the cost of such systems should not exceed the benefits derived and the likelihood of achievement of objectives can be affected by human judgment, failure or circumvention. Management believes the Companys system of internal controls provides an appropriate balance.
The control environment is complemented by an internal auditing program, comprised of internal and external business advisors who independently assess the effectiveness of the internal controls and report findings to management throughout the year. The group delivers increased value by aligning with the business objectives to reduce risk and create cost efficiencies. The Companys accompanying financial statements have been audited by independent public accountants who have expressed their opinion with respect to the fairness of the presentation of these statements in conformity with accounting principles generally accepted in the United States of America. They objectively and independently review the performance of management in carrying out its responsibility for reporting operating results and financial condition. Their opinion is based on procedures which they believe to be sufficient to provide reasonable assurances that the financial statements contain no material errors. Management has made available to the independent public accountants all of the Companys financial records and related data, as well as the minutes of the stockholders and directors meetings. Recommendations by both internal and external auditors concerning internal control deficiencies are considered and are implemented with an appropriate urgency by management.
The Audit Committee of the Board of Directors, which is formally chartered, is comprised solely of non-employee directors who meet periodically with the independent auditors, management and the Companys internal auditors to review the work of each and to evaluate the accounting, auditing, internal controls and financial reporting matters. The independent auditors and the Companys internal auditors have free access to the Audit Committee, without the presence of management.
/s/ David H. Taylor
David H. Taylor
Chief Financial Officer
24
REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS
Stockholders and Board of Directors
Guilford Mills, Inc.:
We have audited the accompanying consolidated balance sheets of Guilford Mills, Inc. (a Delaware corporation) and subsidiaries as of September 28, 2003 (Successor Company) and September 29, 2002 (Successor Company) and the related consolidated statements of operations, stockholders investment and cash flows for the years ended September 28, 2003 (Successor Company) and September 29, 2002 (Predecessor Company). These financial statements and the schedule referred to below are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits. The consolidated financial statements of Guilford Mills, Inc. and subsidiaries for the year ended September 30, 2001 (Predecessor Company) were audited by other auditors who have ceased operations. Those auditors expressed an unqualified opinion on those Predecessor Company financial statements in their report dated January 14, 2002. Their report also included an explanatory paragraph that the Predecessor Companys substantial losses from operations in fiscal 2001 and debt covenant violations raised substantial doubt about the Predecessor Companys ability to continue as a going concern.
We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
As discussed in Notes 1 and 3 to the Consolidated Financial Statements, on March 13, 2002, Guilford Mills, Inc. and its domestic subsidiaries filed voluntary petitions under Chapter 11 of the U.S. Bankruptcy Code in New York. On September 20, 2002, the Bankruptcy Court entered an order confirming the plan of reorganization, which became effective on October 4, 2002. The plan was deemed to be effective as of September 29, 2002 for financial reporting purposes. Accordingly, the Company changed its basis of financial statement presentation to reflect the adoption of fresh start reporting in accordance with American Institute of Certified Public Accountants Statement of Position 90-7, Financial Reporting for Entities in Reorganization Under the Bankruptcy Code. As a result, the consolidated financial statements for periods subsequent to the reorganization (Successor Company financial statements) are not comparable to the consolidated financial statements for the prior periods (Predecessor Company financial statements).
In our opinion, the consolidated balance sheets present fairly, in all material respects, the financial position of Guilford Mills, Inc. and subsidiaries as of September 28, 2003 (Successor Company) and September 29, 2002 (Successor Company) in conformity with accounting principles generally accepted in the United States of America. Further, in our opinion, the consolidated financial statements for the years ended September 28, 2003 (Successor Company) and September 29, 2002 (Predecessor Company) present fairly, in all material respects, the results of the Successor Companys operations and its cash flows for the year ended September 29, 2003 and Predecessor Companys operations and its cash flows for the year ended September 29, 2002, in conformity with accounting principles generally accepted in the United States of America.
As discussed above, the consolidated financial statements of Guilford Mills, Inc. and subsidiaries for the year ended September 30, 2001 were audited by other auditors who have ceased operations. As described in Note 2, the loss from debt restructuring originally presented as an Extraordinary Item has been presented as a component of Other Expense in the fiscal 2001 Predecessor Company consolidated financial statements in connection with the Companys adoption of Statement of Financial Accounting Standards (SFAS) No. 145, Rescission of FASB Statements 4, 44, and 64, Amendment of FASB Statement No. 13, and Technical Corrections. Also, as described in Note 2, the Company changed the composition of its reportable segments in fiscal 2002, and the amounts in the fiscal 2001 (Predecessor Company) consolidated financial statements relating to reportable segments have been restated to conform to the fiscal 2003 and 2002 composition of reportable segments. We audited the adjustments described in Note 2 that were applied to reclassify the loss from debt restructuring in the fiscal 2001 Predecessor Company consolidated financial statements, and we audited the adjustments described in Note 2 that were applied to restate the disclosures for reportable segments reflected in the fiscal 2001 Predecessor Company consolidated financial statements. In our opinion, such adjustments are appropriate and have been properly applied. However, we were not engaged to audit, review, or apply any procedures to the fiscal 2001 Predecessor Company consolidated financial statements of the Company other than with respect to such adjustments and, accordingly, we do not express an opinion or any other form of assurance on the fiscal 2001 Predecessor Company consolidated financial statements taken as a whole.
25
Our audit was made for the purpose of forming an opinion on the fiscal 2003 and fiscal 2002 consolidated financial statements taken as a whole. The schedule listed in Item 15(a)(2) of this form 10-K is the responsibility of the Companys management and is presented for the purposes of complying with the Securities and Exchange Commissions rules and is not part of the basic financial statements. The information included in this schedule for the years ended September 28, 2003 and September 29, 2002 has been subjected to the auditing procedures applied in the audit of the basic financial statements and, in our opinion, fairly states in all material respects the financial data required to be set forth therein in relation to the basic financial statements taken as a whole. The financial statement schedule for the year ended September 30, 2001 was audited by other auditors who have ceased operations. Those auditors expressed an unqualified opinion on the financial statement schedule in their report dated January 14, 2002.
/s/ GRANT THORNTON LLP |
Greensboro, North Carolina
December 5, 2003
26
THE FOLLOWING IS A COPY OF A REPORT PREVIOUSLY ISSUED BY ARTHUR ANDERSEN LLP AND HAS NOT BEEN REISSUED BY ARTHUR ANDERSEN LLP. See Exhibit 23(b) for further discussion.
REPORT OF INDEPENDENT PUBLIC ACCOUNTANTS
To the Stockholders and Board of Directors of Guilford Mills, Inc.:
We have audited the accompanying consolidated balance sheets of Guilford Mills, Inc. (a Delaware corporation) and subsidiaries as of September 30, 2001 and October 1, 2000, and the related consolidated statements of operations, stockholders investment and cash flows for each of the three years in the period ended September 30, 2001. These financial statements and the schedule referred to below are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of Guilford Mills, Inc. and subsidiaries as of September 30, 2001 and October 1, 2000 and the results of their operations and their cash flows for each of the three years in the period ended September 30, 2001, in conformity with accounting principles generally accepted in the United States.
The accompanying financial statements have been prepared assuming that the Company will continue as a going concern. As discussed in Note 2 to the financial statements, the Company has suffered substantial losses from operations, its lenders have waived covenant violations only through January 18, 2002 and it is uncertain if they will continue to waive their right to accelerate the due date of the debt or enter into a new long-term debt agreement. These facts raise substantial doubt about the Companys ability to continue as a going concern. Managements plans in regard to these matters are also described in Note 2. The financial statements do not include any adjustments that might result from the outcome of this uncertainty.
Our audit was made for the purpose of forming an opinion on the basic financial statements taken as a whole. The schedule titled Schedule II - Analysis of Valuation and Qualifying Accounts in Item 8 is presented for purposes of complying with the Securities and Exchange Commissions rules and is not part of the basic financial statements. This schedule has been subjected to the auditing procedures applied in the audits of the basic financial statements and, in our opinion, fairly states in all material respects the financial data required to be set forth therein in relation to the basic financial statements taken as a whole.
/s/ ARTHUR ANDERSEN LLP |
Arthur Andersen LLP
Greensboro, North Carolina
January 14, 2002
27
GUILFORD MILLS, INC.
CONSOLIDATED BALANCE SHEETS
September 29, 2002 and September 28, 2003
(In thousands)
Successor | Successor | ||||||||
Company | Company | ||||||||
2002 | 2003 | ||||||||
Assets |
|||||||||
Cash and cash equivalents |
$ | 25,074 | $ | 39,151 | |||||
Receivables, net |
91,614 | 59,083 | |||||||
Inventories |
62,341 | 51,353 | |||||||
Assets held for sale |
| 18,620 | |||||||
Other current assets |
13,169 | 5,473 | |||||||
Total current assets |
192,198 | 173,680 | |||||||
Property, net |
114,981 | 98,203 | |||||||
Altamira trust assets |
22,000 | 20,800 | |||||||
Other assets |
10,318 | 11,005 | |||||||
Total assets |
$ | 339,497 | $ | 303,688 | |||||
Liabilities |
|||||||||
Short-term borrowings |
$ | 6,199 | $ | | |||||
Current maturities of long-term debt |
417 | 319 | |||||||
Accounts payable |
41,952 | 21,190 | |||||||
Accrued payroll and related benefits |
14,701 | 11,471 | |||||||
Deferred income taxes |
1,210 | 139 | |||||||
Liabilities held for sale |
| 18,620 | |||||||
Other current liabilities |
14,914 | 6,958 | |||||||
Total current liabilities |
79,393 | 58,697 | |||||||
Long-term debt to related parties |
135,000 | 135,000 | |||||||
Other long-term debt |
1,939 | | |||||||
Altamira trust notes |
22,000 | 20,800 | |||||||
Deferred income taxes |
1,247 | 33 | |||||||
Other liabilities |
44,918 | 39,543 | |||||||
Total long-term liabilities |
205,104 | 195,376 | |||||||
Commitments and Contingencies (Notes 16 & 18) |
|||||||||
Stockholders Investment |
|||||||||
Common stock, including capital in excess of par
(5,501,053 shares issued and outstanding at
September 29, 2002 and September 28, 2003) |
55,000 | 56,381 | |||||||
Accumulated deficit |
| (8,606 | ) | ||||||
Unamortized stock compensation |
| (430 | ) | ||||||
Accumulated other comprehensive income |
| 2,270 | |||||||
Total stockholders investment |
55,000 | 49,615 | |||||||
Total liabilities and stockholders investment |
$ | 339,497 | $ | 303,688 | |||||
The accompanying notes to consolidated financial statements are an integral part of these balance sheets.
28
GUILFORD MILLS, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
For the Fiscal Years ended September 30, 2001, September 29, 2002 and September 28, 2003
(In thousands except per share data)
Successor | |||||||||||||||
Predecessor Company | Company | ||||||||||||||
2001 | 2002 | 2003 | |||||||||||||
Net Sales |
$ | 643,519 | $ | 513,173 | $ | 445,971 | |||||||||
Cost of goods sold |
612,707 | 487,114 | 378,665 | ||||||||||||
Gross Profit |
30,812 | 26,059 | 67,306 | ||||||||||||
Selling and administrative |
82,274 | 65,380 | 43,665 | ||||||||||||
Reorganization costs |
| 14,350 | 1,326 | ||||||||||||
Restructuring and impaired asset charges |
71,375 | 71,050 | 16,599 | ||||||||||||
Operating income (loss) |
(122,837 | ) | (124,721 | ) | 5,716 | ||||||||||
Interest expense |
25,292 | 14,080 | 15,612 | ||||||||||||
Fresh start adjustments |
| 16,393 | | ||||||||||||
(Gain) loss on debt restructuring |
4,725 | (20,588 | ) | | |||||||||||
Impaired investments |
11,451 | 8,063 | | ||||||||||||
Other expense (income), net |
911 | (2,963 | ) | (120 | ) | ||||||||||
Loss Before Income Tax Benefit |
(165,216 | ) | (139,706 | ) | (9,776 | ) | |||||||||
Income Tax Benefit |
(4,459 | ) | (16,393 | ) | (1,170 | ) | |||||||||
Net Loss |
$ | (160,757 | ) | $ | (123,313 | ) | $ | (8,606 | ) | ||||||
Net Loss Per Share: |
|||||||||||||||
Basic |
$ | (8.48 | ) | $ | (6.66 | ) | $ | (1.56 | ) | ||||||
Diluted |
(8.48 | ) | (6.66 | ) | (1.56 | ) | |||||||||
The accompanying notes to consolidated financial statements are an integral part of these statements
29
GUILFORD MILLS, INC.
CONSOLIDATED STATEMENTS OF STOCKHOLDERS INVESTMENT
For the Fiscal Years ended September 30, 2001, September 29, 2002 and September 28, 2003
(in thousands)
Retained | Accumulated | |||||||||||||||||||||||||||||||||||||||||||
Current Year | Common Stock | Capital in | Earnings | Other | Unamortized | Treasury Stock | Total | |||||||||||||||||||||||||||||||||||||
Comprehensive | Excess of | (Accumulated | Comprehensive | Stock | Stockholders' | |||||||||||||||||||||||||||||||||||||||
Income (Loss) | Shares | $ Amount | Par | Deficit) | Income (Loss) | Compensation | Shares | $ Amount | Investment | |||||||||||||||||||||||||||||||||||
Predecessor Company Balance, October 1, 2000 |
32,750 | $ | 655 | $ | 120,371 | $ | 336,505 | $ | (17,164 | ) | $ | (2,084 | ) | 13,556 | $ | (128,511 | ) | $ | 309,772 | |||||||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||||||
Net Loss |
$ | (160,757 | ) | (160,757 | ) | (160,757 | ) | |||||||||||||||||||||||||||||||||||||
Other comprehensive loss, net of tax: |
||||||||||||||||||||||||||||||||||||||||||||
Foreign currency translation loss |
(2,251 | ) | (2,251 | ) | (2,251 | ) | ||||||||||||||||||||||||||||||||||||||
Pension equity adjustment |
(5,133 | ) | (5,133 | ) | (5,133 | ) | ||||||||||||||||||||||||||||||||||||||
Total comprehensive loss |
$ | (168,141 | ) | |||||||||||||||||||||||||||||||||||||||||
Vesting of shares under the restricted stock
plan, less return of shares to treasury stock
to satisfy recipients individual tax obligations |
11 | (25 | ) | (25 | ) | |||||||||||||||||||||||||||||||||||||||
Compensation under restricted stock plan |
1,136 | 1,136 | ||||||||||||||||||||||||||||||||||||||||||
Cancellation of grants of shares under the
Restricted stock plan |
(35 | ) | 143 | 20 | (108 | ) | | |||||||||||||||||||||||||||||||||||||
U.S. income tax expense from restricted stock |
(123 | ) | (123 | ) | ||||||||||||||||||||||||||||||||||||||||
Return of shares by former owner
of Hofmann Laces |
573 | (1,232 | ) | (1,232 | ) | |||||||||||||||||||||||||||||||||||||||
Issuance of treasury stock to retiring members of
the Board of Directors under phantom stock plan |
(229 | ) | (37 | ) | 351 | 122 | ||||||||||||||||||||||||||||||||||||||
Predecessor Company Balance, September 30, 2001 |
32,750 | 655 | 119,984 | 175,748 | (24,548 | ) | (805 | ) | 14,123 | (129,525 | ) | 141,509 | ||||||||||||||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||||||
Net Loss |
$ | (123,313 | ) | (123,313 | ) | (123,313 | ) | |||||||||||||||||||||||||||||||||||||
Other comprehensive loss, net of tax: |
||||||||||||||||||||||||||||||||||||||||||||
Foreign currency translation gain |
3,451 | 3,451 | 3,451 | |||||||||||||||||||||||||||||||||||||||||
Pension equity adjustment |
(16,657 | ) | (16,657 | ) | (16,657 | ) | ||||||||||||||||||||||||||||||||||||||
Total comprehensive loss |
$ | (136,519 | ) | |||||||||||||||||||||||||||||||||||||||||
Cancellation of grants of shares under the
Restricted stock plan |
33 | 6 | (125 | ) | (92 | ) | ||||||||||||||||||||||||||||||||||||||
Compensation under restricted stock plan |
604 | 604 | ||||||||||||||||||||||||||||||||||||||||||
Effect of Reorganization: |
||||||||||||||||||||||||||||||||||||||||||||
Cancellation of old common stock |
(32,750 | ) | (655 | ) | (14,129 | ) | 129,650 | 128,995 | ||||||||||||||||||||||||||||||||||||
Fresh start adjustments |
(119,984 | ) | (52,435 | ) | 37,754 | 168 | (134,497 | ) | ||||||||||||||||||||||||||||||||||||
New common stock issued in reorganization |
5,501 | 55 | 54,945 | 55,000 | ||||||||||||||||||||||||||||||||||||||||
Successor Company Balance, September 29, 2002 |
5,501 | 55 | 54,945 | | | | | | 55,000 | |||||||||||||||||||||||||||||||||||
Comprehensive income: |
||||||||||||||||||||||||||||||||||||||||||||
Net Loss |
$ | (8,606 | ) | (8,606 | ) | (8,606 | ) | |||||||||||||||||||||||||||||||||||||
Other comprehensive loss, net of tax: |
||||||||||||||||||||||||||||||||||||||||||||
Foreign currency translation gain |
2,066 | 2,066 | 2,066 | |||||||||||||||||||||||||||||||||||||||||
Pension equity adjustment |
(120 | ) | (120 | ) | (120 | ) | ||||||||||||||||||||||||||||||||||||||
Forward foreign currency exchange contracts |
324 | 324 | 324 | |||||||||||||||||||||||||||||||||||||||||
Total comprehensive loss |
$ | (6,336 | ) | |||||||||||||||||||||||||||||||||||||||||
Issuance of employee stock options |
510 | (510 | ) | | ||||||||||||||||||||||||||||||||||||||||
Compensation under stock option plan |
80 | 80 | ||||||||||||||||||||||||||||||||||||||||||
Reversal of tax valuation allowances |
871 | 871 | ||||||||||||||||||||||||||||||||||||||||||
Successor Company Balance, September 28, 2003 |
5,501 | $ | 55 | $ | 56,326 | $ | (8,606 | ) | $ | 2,270 | $ | (430 | ) | | $ | | $ | 49,615 | ||||||||||||||||||||||||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
30
GUILFORD MILLS, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
For the Fiscal Years ended September 30, 2001, September 29, 2002, and September 28, 2003
(in thousands)
Predecessor | Successor | ||||||||||||||||||||
Company | Company | ||||||||||||||||||||
2001 | 2002 | 2003 | |||||||||||||||||||
OPERATING ACTIVITIES |
|||||||||||||||||||||
Net loss |
$ | (160,757 | ) | $ | (123,313 | ) | $ | (8,606 | ) | ||||||||||||
Adjustments required to reconcile net loss to net cash
provided by operating activities: |
|||||||||||||||||||||
Depreciation and amortization |
56,636 | 38,129 | 15,452 | ||||||||||||||||||
Unexpended restructuring costs |
57,947 | 65,725 | 15,883 | ||||||||||||||||||
Fresh start adjustments |
| 16,393 | | ||||||||||||||||||
Non-cash reorganization items |
| 3,351 | | ||||||||||||||||||
Gain on sale of investments |
| (776 | ) | | |||||||||||||||||
Loss on equity method investments |
14,286 | 9,595 | 73 | ||||||||||||||||||
Gain on return of shares |
(1,232 | ) | | | |||||||||||||||||
Gain (loss) on debt extinguishments |
4,725 | (20,588 | ) | | |||||||||||||||||
Gain (loss) on disposition of property |
(2,144 | ) | (9,027 | ) | 56 | ||||||||||||||||
Provision for bad debts |
1,299 | 5,848 | (1,378 | ) | |||||||||||||||||
Minority interest in net loss |
(172 | ) | 96 | (143 | ) | ||||||||||||||||
Deferred income taxes |
(1,149 | ) | (1,209 | ) | (1,580 | ) | |||||||||||||||
Increase in cash surrender value of life insurance |
(2,810 | ) | (1,602 | ) | (294 | ) | |||||||||||||||
Compensation earned under equity stock plan |
1,279 | 637 | 80 | ||||||||||||||||||
Changes in assets and liabilities: |
|||||||||||||||||||||
Receivables |
38,246 | 17,028 | 6,389 | ||||||||||||||||||
Inventories |
35,645 | 42,260 | 2,570 | ||||||||||||||||||
Other current assets |
193 | 431 | 8,252 | ||||||||||||||||||
Accounts payable |
(12,670 | ) | (345 | ) | (12,792 | ) | |||||||||||||||
Accrued liabilities |
(17,072 | ) | 9,052 | (10,014 | ) | ||||||||||||||||
Other assets and liabilities |
(5,010 | ) | (10,026 | ) | (2,635 | ) | |||||||||||||||
Net cash provided by operating activities |
7,240 | 41,659 | 11,313 | ||||||||||||||||||
INVESTING ACTIVITIES |
|||||||||||||||||||||
Additions to property |
(53,163 | ) | (7,271 | ) | (10,760 | ) | |||||||||||||||
Proceeds from dispositions of property and other assets |
2,666 | 29,046 | 600 | ||||||||||||||||||
Proceeds from life insurance policies |
11,652 | 11,957 | 18,136 | ||||||||||||||||||
Proceeds from sale of investments |
| 2,680 | | ||||||||||||||||||
Investment in equity investee |
(4,874 | ) | (397 | ) | (1,855 | ) | |||||||||||||||
Net cash (used in) provided by investing activities |
(43,719 | ) | 36,015 | 6,121 | |||||||||||||||||
FINANCING ACTIVITIES |
|||||||||||||||||||||
Short-term borrowings (repayments), net |
22,134 | (27,297 | ) | (7,869 | ) | ||||||||||||||||
Payments of long-term debt |
(113,751 | ) | (36,576 | ) | (2,543 | ) | |||||||||||||||
Proceeds from issuance of long-term debt, net of deferred financing costs paid |
110,029 | 38,000 | 7,024 | ||||||||||||||||||
Payment to senior secured lenders in reorganization |
| (32,273 | ) | | |||||||||||||||||
Net cash provided by (used in) financing activities |
18,412 | (58,146 | ) | (3,388 | ) | ||||||||||||||||
Effect of Exchange Rate Changes on Cash and Cash Equivalents |
(162 | ) | (99 | ) | 31 | ||||||||||||||||
Net (Decrease) Increase in Cash and Cash Equivalents |
(18,229 | ) | 19,429 | 14,077 | |||||||||||||||||
Beginning Cash and Cash Equivalents |
23,874 | 5,645 | 25,074 | ||||||||||||||||||
Ending Cash and Cash Equivalents |
$ | 5,645 | $ | 25,074 | $ | 39,151 | |||||||||||||||
Supplemental disclosure of cash flow information: |
|||||||||||||||||||||
Cash paid for interest |
$ | 26,550 | $ | 4,100 | $ | 10,888 | |||||||||||||||
Cash received for income taxes, net |
(3,209 | ) | (14,799 | ) | (3,682 | ) | |||||||||||||||
The accompanying notes to consolidated financial statements are an integral part of these statements.
31
Notes to Consolidated Financial Statements
(In thousands except share and per share data)
1. Description of Business and Basis of Presentation:
Description of Business - Historically, Guilford Mills, Inc. (Guilford or the Company) operated as a diversified textile manufacturer and participated in a broad range of markets and segments. During 2001 and 2002, the Company restructured and reorganized its operations, exiting many markets and concentrating its resources and energies in areas which it believes are stable and provide opportunities for profitable growth. As a result, Guilford is now primarily a supplier of automotive textile products. The Company currently participates in the following segments: Automotive, Industrial and Apparel.
Basis of Presentation - On March 5, 2002, the Company reached an agreement in principle with its senior lenders on a restructuring of the Companys approximately $274,000 senior indebtedness. To conclude the restructuring as quickly as possible, the Company and its domestic subsidiaries (collectively, the Debtors) filed voluntary petitions under Chapter 11 of the U.S. Bankruptcy Code (the Bankruptcy Code) with the United States Bankruptcy Court for the Southern District of New York (the Bankruptcy Court) on March 13, 2002 (the Filing Date). The Chapter 11 cases were jointly administered under case no. 02-40667 (BRL) and, pursuant to the Bankruptcy Courts approval of the Plan as defined below, were substantively consolidated for the purpose of consummating the Plan. During the period from the Filing Date until October 4, 2002 (the Effective Date), the Debtors operated their business as debtors-in-possession under Chapter 11 of the Bankruptcy Code. The Companys non-U.S. subsidiaries did not file voluntary petitions and were, therefore, not Debtors.
As a result of these Chapter 11 filings, actions to collect pre-petition indebtedness were stayed. In addition, under the Bankruptcy Code, the Debtors had the right to assume or reject executory contracts, including real estate leases, employment contracts, personal property leases, service contracts and other unexpired, executory pre-petition contracts, subject to Bankruptcy Court approval. Parties affected by these rejections were permitted to file claims with the Bankruptcy Court in accordance with the Bankruptcy Code. The Company estimated the aggregate amount of the liability that may result from the filing of claims for certain contracts that were rejected and reflected such amount in its fiscal 2002 financial statements.
The Companys amended joint plan of reorganization dated August 15, 2002 (the Plan), was confirmed by the Bankruptcy Court on September 20, 2002, and on October 4, 2002, the Debtors emerged from their bankruptcy proceedings.
On or about the Effective Date, the following transactions or events occurred:
1. | The Companys senior secured debt of approximately $274,000 was discharged, and was replaced with new senior secured notes, due October 4, 2005, totaling $135,000. |
2. | All of the Companys old common stock was cancelled and replaced with 5,501,053 shares of new common stock. Of these new shares, approximately 90% (4,950,000 shares) were issued to the Companys senior lenders as partial consideration for the debt reduction described above. The remaining shares were issued to the holders of the Companys old common stock in a ratio of one new share for every 34.776338 old shares, subject to rounding. |
3. | The Company transferred approximately $70,000 in cash and property to trusts and its senior lenders, as partial consideration for the debt reduction described above. |
4. | The Companys $30,000 Debtor-In-Possession Credit Agreement, dated as of March 13, 2002, with Wachovia Bank was cancelled and the Company entered into a $25,000 revolving credit facility. |
5. | The Company began paying in cash approximately $15,600 in pre-petition liabilities to its vendors, payment of which had been stayed during the bankruptcy proceedings. |
6. | The new members of the board of directors began serving as directors. |
Upon emergence from Chapter 11, the Company adopted the provisions of Statement
of Position No. 90-7, Financial Reporting by Entities in Reorganization Under
the Bankruptcy Code (Fresh Start Reporting or SOP 90-7) as promulgated by
the AICPA. Accordingly, all assets and liabilities have been restated to
reflect their reorganization value, which approximates their fair value at the
Effective Date. The Company recorded the effects of the Plan and Fresh Start
Reporting as of September 29, 2002. The consolidated balance sheet and related
information at September 29, 2002 and financial statements as of September 28,
2003 and for the fiscal year then ended are referred to as Successor Company,
and reflect the effects of the reorganization and the principles of Fresh Start
Reporting. Financial statement amounts prior to September 29, 2002, including
the results of operations and cash flows for the year ended September 29, 2002,
reflect operations prior to the Companys emergence from Chapter 11
proceedings, and are referred to as Predecessor
32
Table of Contents
Notes to Consolidated Financial Statements (continued)
(In thousands except share and per share data)
Company. As a result of the application of Fresh Start Reporting, the financial statements of the Successor Company (as defined herein) are not comparable to the Predecessor Companys (as defined herein) financial statements.
The reorganization value of the Companys new common equity of $55,000 was determined based on an independent valuation by financial specialists after consideration of several factors and by using various valuation methods including appraisals, cash flow multiples, price/earnings ratios and other relevant industry information. The reorganization value of the Company has been allocated to various asset categories pursuant to Fresh Start Reporting principles.
The fiscal 2002 and 2003 consolidated statements of operations reflect certain restructuring fees and expenses including professional fees and expenses directly related to the reorganization. Interest expense in fiscal 2002 on the Companys senior secured debt has been reported to the Filing Date. Such interest expense was not reported subsequent to the Filing Date through the Effective Date because it was not required to be paid. The difference between reported interest expense and stated contractual interest expense of the Predecessor Company was approximately $12,600 during the period March 13, 2002 to September 29, 2002.
In fiscal 2002, as a result of the consummation of the Plan, the Company recognized a gain on reorganization of $20,588. This gain reflects the forgiveness of debt and interest of $273,870, in consideration of new senior secured notes of $135,000, new common stock valued at $49,500, cash of $32,273 and other assets of $36,509 conveyed into two trusts as described below.
Pursuant to the Plan, on the Effective Date, the Company transferred to a newly created trust certain assets relating to the Companys discontinued operations located in Altamira, Mexico (the Altamira Trust). Such assets, which had an estimated fair market value of $22,000 at the time the Altamira Trust was established, include (among other items) the Companys 50% equity interest in a joint venture which owns certain infrastructure assets in an Altamira industrial park as well as stock of the Companys wholly-owned Mexican subsidiaries which (until the fourth quarter of the Companys 2002 fiscal year) had operated in such park. The Altamira Trust issued notes to the secured lenders in the aggregate principal amount of $22,000 (the Altamira Trust Notes) in connection with the implementation of the Plan and in partial satisfaction of such lenders pre-petition claim against the Company. The Altamira Trust Notes are secured by liens on all of the Altamira Trust assets, bear interest at the annual rate of 10%, are payable on October 4, 2005, and are payable only from the Altamira Trust assets. The trustee of the Altamira Trust is required to pay all liabilities and obligations of the Altamira Trust from the Altamira Trust assets. The Company is not a guarantor of, nor otherwise responsible for, the payment of the Altamira Trust Notes or other liabilities of the Altamira Trust. The Company is, however, the sole beneficiary of the Altamira Trust and, therefore, is entitled to receive the Altamira Trust assets remaining, if any, after the payment in full of the Altamira Trust Notes and of all other liabilities and obligations of the Altamira Trust. Under the provisions of SFAS No. 140 Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities A Restatement of FASB Statement No. 125 (SFAS No. 140), the Company has recognized the assets and liabilities of the Altamira Trust in its consolidated financial statements.
During fiscal 2003, the Altamira Trust paid $1,200 in partial satisfaction of the Altamira Trust Notes. The trustee of the Altamira Trust continues to liquidate assets to satisfy the Altamira Trust Notes and other liabilities and obligations of the Altamira Trust. While the Company is sole beneficiary of the Altamira Trust, all Altamira Trust Notes and other liabilities and obligations of the Altamira Trust must be paid in full before the Company can receive any benefit. The Company has recorded no benefit as of September 28, 2003 related to the Altamira Trust as none is currently anticipated. The Companys receipt of any net cash proceeds relating to the Companys beneficial interest in the Altamira Trust will trigger prepayment obligations under the Companys senior loan agreements.
On the Effective Date, the Company also transferred pursuant to the Plan
certain assets relating to certain domestic operations to a separate, newly
created trust, the sole beneficiaries of which are the secured lenders (the
Discontinued Operations Trust). Such assets include real and personal
property which had an estimated fair value of $16,300 at that time. The
Discontinued Operations Trust issued notes to the secured lenders in the
aggregate principal amount of approximately $16,300 (the Discontinued
Operations Trust Notes) in connection with the implementation of the Plan and
in partial satisfaction of such lenders pre-petition claim against the
Company. (The Company also distributed to the secured lenders on the Effective
Date cash in the aggregate amount of $32,207, an amount representing proceeds
from the sale of certain other discontinued assets consummated prior to the
Effective Date.) The Discontinued Operations Trust Notes are secured by liens
on all of the Discontinued Operations Trust assets, bear interest at the annual
rate of 10%, are payable on October 4, 2005, and are payable only from the
Discontinued Operations Trust assets. The trustee
33
Table of Contents
Notes to Consolidated Financial Statements (continued)
(In thousands except share and per share data)
of the Discontinued Operations Trust is required to pay all liabilities and obligations of the Discontinued Operations Trust from Discontinued Operations Trust assets. The Company is not a guarantor of, nor otherwise responsible for, the payment of the Discontinued Operations Trust Notes or other liabilities of the Discontinued Operations Trust. The Company retains no beneficial interest in the Discontinued Operations Trust or in any assets held by the Discontinued Operations Trust.
2. Summary of Significant Accounting Policies
Principles of Consolidation - The Consolidated Financial Statements include the accounts of Guilford Mills, Inc. and its majority-owned and controlled subsidiaries and, as described in Note 1, the assets and liabilities of the Altamira Trust. All significant intercompany accounts and transactions have been eliminated in consolidation.
Fiscal Year End - The Companys fiscal year ends on the Sunday nearest to September 30. Fiscal year 2003 ended September 28, 2003, fiscal year 2002 ended September 29, 2002 and fiscal year 2001 ended September 30, 2001. Each year includes the results of operations for 52 weeks.
Use of Estimates - The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and the reported amounts of revenues and expenses. Actual results may differ from those estimates.
Reclassifications - For comparative purposes, certain amounts in the 2002 and 2001 financial statements have been reclassified to conform to the 2003 presentation. Certain amounts were reclassified in fiscal 2002 relating to the loss from debt restructuring in fiscal 2001 and certain segment reporting information due to changes in the composition of reportable segments.
Cash Equivalents - All highly liquid investments with an original maturity of three months or less are considered to be cash equivalents.
Accounts Receivable and Concentration of Credit Risk - The Company performs ongoing credit evaluations of the financial condition of all its customers that are provided credit on open account. Allowances for doubtful accounts are provided based on historical experience and past due amounts as well as overall economic conditions. The Company evaluates delinquency of accounts on a specific review basis and charges off trade receivables when deemed uncollectible. The Company maintains credit insurance and uses factors as a means to reduce credit risk. As of September 28, 2003, credit insurance covering $35,600 of certain outstanding accounts receivable was maintained. The Company factors a portion of its trade accounts receivable to a factor, which provides credit approval on a non-recourse basis. As of September 28, 2003 and September 29, 2002, approximately 6% and 20%, respectively, of the Companys trade accounts receivable were factored. The factoring agreement allows the Company to borrow against the factored receivables using negotiated interest rates. The Successor Company had borrowing availability of $2,995 as of September 28, 2003, but had no borrowings outstanding as of that date. The Successor Companys new credit agreement restricts levels of factored receivables to $10,000 at all times after the Effective Date.
The Company has a large number of customers. During fiscal 2003, two of the Companys automotive customers, Johnson Controls, Inc. and Lear Corporation, each of which are suppliers to original equipment manufacturers (OEMs), accounted for 20.0% and 10.8% of the Companys sales, respectively. During fiscal 2002, Johnson Controls, Inc. and Lear Corporation, accounted for 14.1% and 10.3% of the Companys sales, respectively. No customer accounted for 10% or more of total net sales during fiscal 2001. The Companys net sales reflect substantial indirect sales to certain OEMs.
Receivables allowances were $2,993 and $7,842 at September 28, 2003 and September 29, 2002, respectively. The Company maintains fully reserved receivables for accounts which are either in bankruptcy or have been turned over to a collection agency and also reserves for sales returns and allowances and customer chargebacks. Net receivables at September 29, 2002 approximated fair value for purposes of Fresh Start Reporting (See Note 3).
Minority Interest - Minority interest represents the minority stockholders proportionate share of the equity of a certain American Textil Group company (as defined in Note 5) based in Mexico City. In fiscal 2002, this amount was included in other long-term liabilities in the accompanying consolidated balance sheets. In fiscal 2003, minority interest is included in liabilities held for sale in the accompanying consolidated balance sheets (see Note 5).
34
Notes to Consolidated Financial Statements (continued)
(In thousands except share and per share data)
Inventories - Inventories of the Company are carried at the lower of cost or market. Cost is determined using the first-in, first-out (FIFO) method for all inventories in fiscal 2003. Inventory at September 29, 2002 was revalued pursuant to Fresh Start Reporting (See Note 3). The Predecessor Company valued its inventories utilizing the last in, first out (LIFO) method for certain inventories in fiscal 2002 and 2001.
Property, Plant and Equipment - Property is carried at cost, and depreciation is provided for financial reporting purposes primarily on the straight-line method. Accelerated methods are used for income tax reporting purposes. Depreciation rates are reviewed annually and revised, if necessary, to reflect estimated remaining useful lives, which range from three to thirty-five years. Labor and interest costs for the purchase and construction of qualifying fixed assets are capitalized and are amortized over the related assets estimated useful lives. Certain property whose value has been determined to be impaired has been written down to fair market value (See Note 5). Property, plant and equipment at September 29, 2002 was revalued pursuant to Fresh Start Reporting (See Note 3).
Investment in Affiliated Companies - The equity method of accounting is used for investments in which the Company has significant influence. Generally this represents common stock ownership or partnership equity of at least 20% and not more than 50%. For equity method investments that have been reduced to $0 through equity method losses, additional equity losses incurred have been used to reduce loans to and investment in other securities or assets of the investees. The cost method of accounting is used for investments in which the Company does not have significant influence. Generally this represents common stock ownership or partnership equity of less than 20%. These investments were revalued at September 29, 2002 pursuant to Fresh Start Reporting (See Note 3).
Goodwill and Intangible Assets - Prior to the Companys emergence from bankruptcy and application of Fresh Start Reporting, goodwill had been amortized using the straight-line method over periods ranging from twenty to forty years. Goodwill amortization was $0, $584 and $1,916 in fiscal 2003, 2002 and 2001, respectively. Under the terms of Statement of Financial Accounting Standards (SFAS) No. 121, Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of, the Company recognized goodwill impairments totaling $9,012 in fiscal 2002, as a result of closures or exits from certain of the Companys acquired businesses. Upon emergence from bankruptcy, the Company wrote off all remaining goodwill pursuant to Fresh Start Reporting (See Note 3).
Restricted Cash - As a part of the Plan, the Company established a segregated account with $3,022 in cash to be utilized only to make payments to certain participants in certain non-qualified benefit plans. Restricted cash is included in Other Assets.
Long-lived Assets - Long-lived assets are reviewed for impairment whenever events or changes in circumstances indicate that the carrying amount of such assets may not be recoverable. Determination of recoverability is based on an estimate of undiscounted future cash flows resulting from the use of the asset or its disposition. Measurement of an impairment loss for long-lived assets that management expects to hold and use are based on the fair value of the asset. Long-lived assets to be disposed of are reported at the lower of carrying amount or net realizable value. See Note 5 for discussion of asset impairment charges recorded in fiscal 2003, fiscal 2002 and fiscal 2001.
Income Taxes - Deferred or prepaid income taxes are provided for differences in timing of expense and income recognition between income tax and financial reporting in accordance with SFAS No. 109, Accounting for Income Taxes. United States income taxes are not provided on the earnings of non-U.S. operations as those are intended to be permanently reinvested. In the event earnings are repatriated, credits received in the United States for non-U.S. income taxes previously paid will be available to substantially reduce the United States tax liability. Undistributed earnings of non-U.S. operations were $1,980 at September 28, 2003 and $0 at September 29, 2002.
Foreign Currency Translation - The financial statements of certain majority-owned non-U.S. subsidiaries are translated into U.S. dollars at the year-end rate of exchange for asset and liability accounts and the average rate of exchange for income statement accounts. The effects of translating the Companys non-U.S. subsidiaries financial statements are recorded as a component of other accumulated comprehensive income (loss) in stockholders investment.
Revenue Recognition - The Company recognizes a sale when goods are shipped in
accordance with Securities and Exchange Commission (SEC) Staff Accounting
Bulletin No. 101, Revenue Recognition in Financial Statements. The
35
Notes to Consolidated Financial Statements (continued) Company estimates and records provisions for sales returns and allowances in
the period that the sale is reported based on its historical experience or
contractual agreements.
Shipping and Handling Costs - The Company includes a majority of its costs
associated with shipping and handling products within selling, general and
administrative. Such costs were $2,877, $4,009 and $1,904 in fiscal 2003, 2002
and 2001, respectively.
Research and Development - The Company expenses research and development costs
as incurred. Such costs were $11,746, $9,931 and $11,499 in fiscal 2003, 2002
and 2001, respectively.
Per Share Information - Basic loss per share information has been determined by
dividing the respective net loss amounts by the weighted average number of
shares of common stock outstanding during the periods. Diluted loss per share
information also considers an additional dilutive effect of stock options and
shares issued under the restricted stock plan, when applicable. All of the
common stock of the Predecessor Company was cancelled upon emergence from
bankruptcy.
Financial Instruments and Derivatives - The Company periodically uses
derivative financial instruments for the purposes of reducing its exposure to
fluctuations in interest rates and foreign currency exchange rates. Gains and
losses on hedges of existing assets and liabilities are included in the
carrying amounts of those assets or liabilities and are ultimately recognized
in income. Gains and losses related to qualifying hedges of firm commitments
or anticipated transactions are deferred and are recognized in income or as
adjustments to carrying amounts when the hedged transaction occurs.
The Company does not currently hold or issue any financial instruments for
trading or other speculative purposes. The Company enters into forward foreign
currency exchange contracts in the normal course of business to manage exposure
related to anticipated sales denominated in foreign currencies and against
fluctuations in the purchase price of capital equipment and other transactions
having firm commitments. On September 28, 2003, the Company held foreign
currency forward contracts with a fair value of $45,900 and a notional value of
$45,400 that expire in less than one year. For fiscal 2002 and fiscal 2001,
the Company determined that its anticipated sales in the Euro were naturally
hedged by anticipated Euro payables and therefore, no forward foreign currency
exchange contracts were purchased.
Stock-Based Compensation - The Company measured compensation expense for its
stock-based employee compensation plans in accordance with SFAS No. 123,
Stock-Based Compensation, using the intrinsic value method prescribed by
Accounting Principles Board (APB) Opinion No. 25 Accounting for Stock Issued
to Employees.
The following table illustrates the effect on net loss and net loss per share
if the Company had applied the fair value recognition provisions of SFAS No.
123, Accounting for Stock-Based Compensation, to stock-based compensation
expense (dollars in thousands except per share data):
For the above information, the fair value of each option grant for the
Predecessor Company was estimated on the date of grant using the Black-Scholes
option pricing model with the following assumptions used for grants in fiscal
2001: (i) expected volatility ranging from 20% to 48%, (ii) expected lives
ranging from 4 to 7 years, (iii) risk free interest rates ranging from 4.3% to
6.6% and (iv) an expected dividend yield of 0.0% to 5.0%. The weighted average
calculated value in excess of the grant value of an option granted during
fiscal 2001 under the Black-Scholes model was $0.72. There were no options
granted during fiscal 2002. For the above information, the fair value of each
option grant for the Successor Company in fiscal 2003 was estimated on the date
of grant also using the Black-Scholes option pricing model
36
Notes to Consolidated Financial Statements (continued) with the following assumptions: (i) expected volatility ranging from 30% to
40%, (ii) expected lives ranging from 1 to 5 years, (iii) risk free interest
rate of 3.0% and (iv) an expected dividend yield of 0.0%. The weighted average
grant date fair value of options granted in fiscal 2003 based upon the
Black-Scholes model was $4.04.
Recent Accounting Pronouncements - In July 2001, the Financial Accounting
Standards Board (FASB) issued Statement of Financial Accounting Standards
(SFAS) No. 141, Business Combinations, which was effective for business
combinations initiated after June 30, 2001. The Company did not acquire any
entity subsequent to June 2001, however, the principles of SFAS No. 141 were
applied in accordance with Fresh Start Reporting (See Note 3).
In July 2001, the FASB issued SFAS No. 142, Goodwill and Other Intangible
Assets. SFAS No. 142 provides for cessation of amortization of goodwill and
other intangibles considered to have indefinite lives and includes requirements
for periodic tests of goodwill and indefinitely lived intangible assets for
impairment. The Company adopted SFAS 142 as part of its Fresh Start Reporting
(See Note 3). The impact of adopting this pronouncement was not material to the
Companys financial statements.
In August 2001, the FASB issued SFAS No. 144, Accounting for the Impairment or
Disposal of Long-Lived Assets. SFAS No. 144 requires that one accounting model
be used for impairments of long-lived assets which are to be either used in a
business or disposed of by sale, and broadens the presentation of discontinued
operations to encompass more discrete components of a business enterprise than
were included under previous standards. The Company adopted SFAS No.144 as part
of its Fresh Start Reporting (See Note 3). The impact of adopting this
pronouncement was not material to the Companys financial statements.
In April 2002, the FASB issued SFAS 145, Rescission of FASB Statements 4, 44
and 64, Amendment to FASB Statement 13, and Technical Corrections. One of the
major changes of this statement is to change the accounting for the
classification of gains and losses from the extinguishment of debt.
Accordingly, the Company will follow APB 30, Reporting the Results of
Operations-Reporting the Effects of Disposal of a Segment of a Business, and
Extraordinary, Unusual and Infrequently Occurring Events and Transactions in
determining whether such extinguishment of debt may be classified as
extraordinary. The provisions of this statement related to the rescission of
FASB Statement 4 shall be applied in fiscal years beginning after May 15, 2002
with early application encouraged. The Company adopted SFAS No. 145 as part of
its Fresh Start Reporting (See Note 3). As a result, the Company has classified
gains and losses from debt restructuring as a component of other expense in the
accompanying consolidated statements of operations.
In June 2002, the FASB issued SFAS No. 146, Accounting for Costs Associated
with Exit or Disposal Activities, effective for exit or disposal activities
that are initiated after December 31, 2002, with early adoption encouraged.
SFAS No. 146 addresses significant issues regarding the recognition,
measurement, and reporting of costs that are associated with exit and disposal
activities, including restructuring activities that were previously accounted
for pursuant to the guidance that the Emerging Issues Task Force (EITF) has
set forth in EITF Issue No. 94-3, Liability Recognition for Certain Employee
Termination Benefits and Other Costs to Exit an Activity (including Certain
Costs incurred in a Restructuring). A fundamental conclusion reached by the
Board in this Statement is that an entitys commitment to a plan, by itself,
does not create a present obligation to others that meets the definition of a
liability. Therefore, this SFAS eliminates the definition and requirements for
recognition of exit costs in EITF Issue No. 94-3. This statement also
establishes that fair value is the objective for initial measurement of the
liability. The scope of SFAS No. 146 also includes (1) costs related to
terminating a contract that is not a capital lease and (2) termination benefits
that employees who are involuntarily terminated receive under the terms of a
one-time benefit arrangement or an individual deferred-compensation contract.
The Company implemented the provisions of this accounting pronouncement
connected with the restructuring of its operations in fiscal 2003, as described
in Note 5.
In December 2002, the FASB issued SFAS No. 148, Accounting for Stock-Based
Compensation Transition and Disclosure. This Statement, which is effective
for fiscal years ending after December 15, 2002, amends SFAS No. 123,
Accounting for Stock-Based Compensation, and provides alternative methods of
transition for a voluntary change to the fair value based method of accounting
for stock-based compensation. In addition, SFAS No. 148 amends the disclosure
requirements of SFAS No. 123 regardless of the accounting method used to
account for stock-based compensation. The Company has chosen to continue to
account for stock-based compensation using the intrinsic value method
prescribed in Accounting Principles Board Opinion No. 25, Accounting for Stock
Issued to Employees, and related interpretations. The Company implemented the
enhanced disclosure provisions as defined by Statement No. 148 during the
second quarter of fiscal 2003.
37
Notes to Consolidated Financial Statements (continued) In April 2003, the FASB issued SFAS No. 149, Amendment of Statement No. 133 on
Derivative Instruments and Hedging Activities. The Statement is primarily
effective for transactions occurring after June 30, 2003. The Company adopted
this Statement in the fourth quarter of fiscal 2003, and such adoption did not
have a material effect on the Companys results of operations and financial
position.
In May 2003, the FASB issued SFAS No. 150, Accounting for Certain Financial
Instruments with Characteristics of Both Liabilities and Equity. This Statement
establishes standards for how an issuer classifies and measures certain
financial instruments with characteristics of both liabilities and equity. It
requires that an issuer classify a financial instrument that is within its
scope as a liability (or an asset in some circumstances). This Statement is
effective for financial instruments entered into or modified after May 31,
2003, and otherwise is effective at the beginning of the first interim period
beginning after June 15, 2003. The Company adopted this Statement in its fourth
quarter of fiscal 2003, and such adoption did not have an effect on the
Companys financial position or results of operations.
In November 2002, the FASBs EITF reached consensus on EITF No. 00-21,
Accounting for Revenue Arrangements with Multiple Deliverables. EITF No. 00-21
addresses the accounting treatment for arrangements that provide the delivery
or performance of multiple products or services where the delivery of a
product, system or performance of services may occur at different points in
time or over different periods of time. EITF No. 00-21 is applicable to revenue
arrangements entered into in fiscal periods beginning after June 15, 2003. The
Company adopted this Statement in its fourth quarter of fiscal 2003, and such
adoption did not have an effect on the Companys financial position or results
of operations.
In November 2002, the FASB issued FASB Interpretation (FIN) No. 45, Guarantors
Accounting and Disclosure Requirements for Guarantees, Including Indirect
Guarantees of Indebtedness of Others, an interpretation of FASB Statements No.
5, 57, and 107 and Rescission of FASB Interpretation No. 34. FIN No. 45
clarifies the requirements of FASB Statement No. 5, Accounting for
Contingencies relating to the guarantors accounting for, and disclosure of,
the issuance of certain types of guarantees. For guarantees that fall within
the scope of FIN No. 45, the Interpretation requires that guarantors recognize
a liability equal to the fair value of the guarantee upon its issuance. The
disclosure provisions of the Interpretation are effective for financial
statements of interim or annual periods that end after December 15, 2002.
However, the provisions for initial recognition and measurement are effective
on a prospective basis for guarantees that are issued or modified after
December 31, 2002, irrespective of a guarantors year-end. The Company is not a
party to any guarantees that fall within the scope of FIN No. 45.
In January 2003, the FASB issued FIN No. 46, Consolidation of Variable Interest
Entities, to expand upon and strengthen existing accounting guidance that
addresses when a company should include in its financial statements the assets,
liabilities and activities of another entity. Until now, one company generally
has included another entity in its consolidated financial statements only if it
controlled the entity through voting interests. FIN No. 46 changes that by
requiring a variable interest entity, as defined, to be consolidated by a
company if that company is subject to a majority of the risk of loss from the
variable interest entitys activities or entitled to receive a majority of the
entitys residual returns or both. FIN No. 46 also requires disclosures about
variable interest entities that the company is not required to consolidate but
in which it has a significant variable interest. In October 2003, the FASB
issued Proposed Interpretation of FIN No. 46, which would require
consolidation of variable interest entities created before February 1, 2003 for
financial statements issued for the first reporting period ending after
December 15, 2003. Certain of the disclosure requirements apply in all
financial statements issued after January 31, 2003, regardless of when the
variable interest entity was established. The Company does not currently
believe that the implementation of FIN No. 46 will have a material effect on
its future results of operations or its financial position.
3. Bankruptcy Reorganization and Fresh Start Reporting:
As discussed above, the Companys Plan was confirmed on September 20, 2002 and
the Company emerged from Chapter 11 on October 4, 2002. Pursuant to SOP 90-7,
the Company adopted Fresh Start Reporting in the accompanying consolidated
balance sheet as of September 29, 2002 to give effect to the reorganization as
of such date. Under Fresh Start Reporting, a new reporting entity is
considered to be created and the recorded amounts of assets and liabilities are
adjusted to reflect their estimated fair values at the date Fresh Start
Reporting is applied similar to the procedures specified in accordance with
SFAS No. 141. Each liability existing on the emergence date, other than
deferred taxes, is stated at the present value of the amounts to be paid. The
Companys reorganization value of its new equity of $55,000 was less than the
fair value of net assets. In accordance with the terms of SOP 90-7, the excess
of the revalued net assets over the reorganization value of $16,461 was
allocated to reduce proportionately the value assigned to applicable noncurrent
assets.
38
Notes to Consolidated Financial Statements (continued) The calculated reorganization value was based on a variety of estimates and
assumptions about future circumstances and events. Such estimates and
assumptions are inherently subject to significant economic and competitive
uncertainties beyond the control of management. Net deferred tax assets were
not recorded in the accompanying financial statements due to the uncertainty
regarding future operating results. Finally, all accounting principle changes
required to be adopted in the financial statements within the twelve months
following the adoption of Fresh Start Reporting were adopted at the time Fresh
Start Reporting was adopted. Adjustments to the Predecessor Companys
consolidated balance sheet as of September 29, 2002 to reflect the forgiveness
of debt, change in equity structure and Fresh Start Reporting adjustments are
presented in the following table (dollars in thousands):
39
Notes to Consolidated Financial Statements (continued) Reorganization Items The Company incurred the following items directly
associated with the Chapter 11 reorganization proceedings (dollars in
thousands):
4. Acquisitions:
In 1996, the Company acquired Hofmann Laces, Ltd. and affiliates (collectively,
Hofmann). As part of the original 1996 purchase agreement between the
Company and the former owner of Hofmann, the Company agreed to pay additional
consideration based upon the Companys price-earnings multiple and Hofmanns
performance through the end of calendar year 2000. The purchase agreement was
amended in fiscal year 1998 to fix the amount of the additional payment. A
$17,000 payment of the acquisition price was made during fiscal 1998 and a
final cash payment of $17,283 was made during fiscal 1999 in lieu of the
originally agreed upon contingent payment formula. During fiscal 2001, the
former owner of Hofmann transferred 573,150 shares of Old Common Stock, valued
at $1,232, to the Company. Of the 573,150 shares of the Old Common Stock that
were transferred, 300,000 were originally acquired as part of the 1996 purchase
agreement, while the remaining 273,150 had been acquired in open market
transactions. The return of shares was recorded as other income in the
accompanying fiscal 2001 consolidated statement of operations.
40
Notes to Consolidated Financial Statements (continued) 5. Restructuring and Impaired Asset Charges:
The Company announced several restructuring actions during fiscal 2001, 2002
and 2003.
Fiscal 2001
Throughout fiscal 2001, the Company recorded additional restructuring charges
related to the fiscal 2000-announced closings of two apparel facilities in
North Carolina. These charges consisted primarily of equipment relocation
charges, severance costs, and additional impairment of fixed assets, as
business conditions further impacted the realizable value of certain assets.
The Company recorded total restructuring charges of $19,768 during fiscal 2001
relating to the fiscal 2000 realignment activities.
On August 15, 2001, the Company announced that it would cease production of
apparel and home fashions fabrics in its Pine Grove, Pennsylvania operation.
The facility was downsized and was retained as an industrial fabrics operation.
These actions resulted in a headcount reduction of approximately 275 associates
from both manufacturing and selling and administrative areas. Restructuring
costs of $927, which relate to the write-down of knitting equipment to the
lower of carrying value or fair value, were recorded in the fourth quarter of
fiscal 2001. The Company currently uses excess capacity in the Pine Grove
plant for automotive and apparel production.
On September 10, 2001, the Company announced its intention to exit the
production of stretch knit intimate apparel and swimwear fabrics and lace as
well as home fashions lace in the Cobleskill, New York operation. The Company
operated the facility through December 21, 2001 to service remaining orders and
assist in transitioning its customers to new suppliers. The Cobleskill
facility employed approximately 500 associates. The Company recorded a fiscal
2001 fourth quarter pretax restructuring charge of $50,680 associated with the
action, which primarily relates to fixed asset and goodwill impairment charges.
During the fourth quarter of fiscal 2001, the Company determined that its
investment in certain equity method investees was impaired, as deteriorating
business conditions impacted these investees operations and the overall
sustainability of these parties was uncertain. One of these businesses was
based in the U.S. (which investment was sold in fiscal 2002) and one was based
in Europe. As a result, the Company recorded related investment and receivable
impairment charges of $11,451 during the fourth quarter as other expense in the
accompanying consolidated statement of operations for fiscal 2001.
The following summarizes the fiscal 2001 restructuring and asset and investment
impairment actions (dollars in thousands):
As a result of the fiscal 2001 restructuring actions, the Company also incurred
run-out inefficiencies of $3,391 and impairments of obsolete inventory of
$8,960. These amounts are included in cost of goods sold.
41
Notes to Consolidated Financial Statements (continued) Fiscal 2002
During fiscal 2002, the Company undertook additional restructuring actions and
substantially completed its previous restructuring actions. The Company
recorded additional restructuring charges and impaired asset charges of $71,050
and impaired investment charges of $8,063 during fiscal 2002.
On February 18, 2002, the Company announced an agreement in principle to sell
certain assets of its Direct-to-Retail Home Fashions segment to a third party.
As a result of the sale, the Company recorded goodwill and fixed asset
impairments and severance costs totaling $18,748. Fixed assets, consisting
primarily of buildings and machinery and equipment used to cut and sew fabric,
were written down to the lower of carrying value or fair market value, as
determined by outside appraisers.
During the second quarter of fiscal 2002, the Company decided to exit the
production of Automotive fabrics in its plant in Pouso Alegre, Brazil. As a
result of this action the Company recorded fixed asset impairments, severance
costs, currency translation losses and other expenses totaling $3,900.
On April 22, 2002, the Company announced that it would close its apparel plant
in Altamira, Mexico, and its associated knitting plant in Lumberton, North
Carolina. The Company operated the facilities until the fourth fiscal quarter
of 2002, and worked with its customers to identify alternative supply sources.
Approximately 180 associates in Mexico and 100 in North Carolina were affected
by the plant closures. As a result of these closures, the Company recorded
fixed asset impairments and other expense of $35,549 and investment impairments
of $9,327. Fixed assets, consisting primarily of buildings and machinery and
equipment used in knitting, dyeing and finishing, were valued at the lower of
carrying value or fair market value, as determined by outside appraisers.
On May 10, 2002, the Company sold the business and certain assets of Twin
Rivers Textile Printing and Finishing (located in Schenectady, New York) to a
third party which assumed operations at that printing facility. As a result of
the sale, the Company recorded fixed asset and goodwill impairments of $3,732.
During the third quarter of fiscal 2002, the Company determined that further
impairment to the value of its closed facility in Cobleskill, New York had
occurred. As a result, the Company recorded a restructuring charge of $2,106
for fixed asset impairments at this facility.
During the fourth quarter of fiscal 2002, the Company sold its operations and
its facility located in Portugal. Fixed asset impairments and other expenses
totaling $3,596 were recorded as a result of this action. In addition, the
Company incurred additional impaired investment charges of $314 related to an
investment carried at cost and also recognized income of $1,578 on the sale of
an investment that was previously impaired in a prior year.
The Company recorded further fixed asset impairment severance charges and other
restructuring costs for plants which had been closed in prior quarters,
totaling $3,419.
In all of the impaired fixed asset charges discussed above, determination of
fair market value was based upon: (1) external appraisals, (2) in-house
engineering estimates utilizing prices for currently available new and used
equipment, (3) real property tax values, (4) contract selling price, and/or (5)
zero where intent was to scrap.
42
Notes to Consolidated Financial Statements (continued) The following summarizes the fiscal 2002 restructuring and asset and investment
impairment actions (dollars in thousands):
Fiscal 2003
In fiscal 2003, the Company implemented a plan to realign its domestic
automotive and Mexican operations. As a result, the Company recorded severance
and related employee benefit costs of $662.
Until the first quarter of the 2004 fiscal year, the Company maintained
Automotive and Apparel segment operations in Mexico City, Mexico through
certain majority owned Mexican subsidiaries (such companies collectively, the
American Textil Group). In December 2003, the Company sold all of its
capital stock in the American Textil Group to a company (AT Acquisition)
controlled by the general manager of the American Textil Group (the General
Manager) and by a person who had been a minority stockholder of a certain
American Textil Group company (the Minority Stockholder) (the General Manager
and the Minority Stockholder collectively referred to as the Principals).
The terms of such transaction were determined through extensive arms length
negotiations among the parties. The consideration for the sale of the American
Textil Group capital stock consisted of the execution and delivery of certain
agreements among the parties, including supply and non-competition agreements
as described below, and the release by the Principals of certain claims each
had against the Company, including a release (i) by the Minority Stockholder of
a claim against the Company arising from his fiscal 2003 exercise of a put
right relating to his previously held minority interest in a predecessor to one
of the American Textil Group companies and (ii) by the General Manager of
claims to certain benefits under Company sponsored employee benefit plans. As
part of the American Textil Group sale, the Company purchased from an American
Textil Group company certain Automotive segment accounts receivable, with full
recourse against the American Textil Group, and certain Automotive segment
inventory. Simultaneously with the closing of the sale of the American Textil
Group, the Company entered into a supply agreement with the American Textil
Group, pursuant to which (i) the Company or one of its subsidiaries will become
the vendor of record for virtually all Mexican Automotive segment programs
which the American Textil Group had supplied prior to the sale of the American
Textil Group and (ii) an American Textil Group company will supply the Company
or one of its subsidiaries with certain fabrics to service such programs. Also
in connection with the closing of the sale of the American Textil Group, the
parties entered into a non-competition agreement pursuant to which the American
Textil Group, AT Acquisition and the Principals, on the one hand, and the
Company, on the other hand, agreed to refrain from competing with one another
in certain Apparel markets for a period of up to two years; the non-competition
agreement also prohibits the American Textil Group, AT Acquisition and the
Principals from competing with the Company in the Automotive segment anywhere
in the world for at least a one year period.
In accordance with the provisions of SFAS No. 144, the Company evaluated the
net realizable value of its long-term assets to be disposed of by sale. The
Company has determined the fair value of the American Textil Group based upon
the terms of the sale and accordingly has recorded an impairment charge of
$15,937, inclusive of the foreign currency translation loss amount of
approximately $1,800. Because the Company anticipates having continued
significant involvement with customers historically served by the American
Textil Group, the Company determined that discontinued operations treatment
would not be appropriate under SFAS No. 144.
43
Notes to Consolidated Financial Statements (continued) The table below summarizes the restructuring accrual as of September 28, 2003
(dollars in thousands):
6. Receivables:
Receivables at September 29, 2002 and September 28, 2003 consisted of the
following (dollars in thousands):
Insurance receivables at September 28, 2003 consisted of cash surrender value
proceeds. At September 29, 2002 insurance receivables also included death
benefits from life insurance policies in addition to cash surrender value
proceeds receivable. Receivables, net at September 29, 2002 approximated fair
value for purposes of Fresh Start Reporting.
7. Inventories:
Inventories at September 29, 2002 and September 28, 2003 consisted of the
following (dollars in thousands) :
During fiscal 2002, the Predecessor Company liquidated certain LIFO inventories
that were carried at costs lower than the applicable then current costs. The
effect of these inventory decreases was to lower cost of goods sold from
current costs by approximately $1,526 in fiscal 2002.
In connection with the application of Fresh Start Reporting, the Company
revalued its inventories as of September 29, 2002 to their fair values
(estimated selling prices less costs to complete, cost of disposal and a
reasonable profit margin), resulting in an increase in carrying value of
$14,185.
44
Notes to Consolidated Financial Statements (continued) 8. Property:
As of September 29, 2002 and September 28, 2003, property and equipment
consisted of the following (dollars in thousands):
As of the Effective Date, the Successor Company adjusted its property, plant
and equipment to estimated fair value in conjunction with the implementation of
Fresh Start Reporting. Depreciation expense was $52,620, $35,732 and $14,899
in fiscal 2001, 2002 and 2003, respectively. The Company has entered into
commitments with third party vendors to purchase approximately $2,900 in
machinery and equipment.
9. Other Assets:
Other assets at September 29, 2002 and September 28, 2003 consisted of the
following (dollars in thousands)
During fiscal 2002 and 2003, the Company surrendered certain life insurance
policies. Proceeds from the policies surrendered totaled $11,652, $29,844 and
$249 during fiscal 2001, 2002 and 2003, respectively.
10. Other Current Liabilities:
Other current liabilities at September 29, 2002 and September 28, 2003
consisted of the following (dollars in thousands):
11. Short-Term Borrowings:
The Company has used short-term bank borrowings with terms of six months or
less to meet seasonal working capital needs. The maximum short-term borrowings
during fiscal 2001, 2002 and 2003 were $163,285, $153,649 and $7,837
respectively; the average borrowings were $138,476, $136,444 and $3,344
respectively; and the weighted average interest rates were 9%, 8% and 9% (9%,
8% and 7% for U.S. borrowings), respectively.
45
Notes to Consolidated Financial Statements (continued) 12. Long-Term Debt:
Long-term debt at September 29, 2002 and September 28, 2003 consisted of the
following (dollars in thousands):
Successor Company
In connection with the bankruptcy reorganization, on October 4, 2002, the
Company entered into a new Credit, Security, Guaranty and Pledge Agreement,
which expires October 4, 2005, with a group of lenders. The new facility
provides for a revolving credit loan facility and letters of credit (as
amended, the Revolving Credit Facility) in a maximum principal amount equal
to the lesser of (a) $25,000 or (b) a specified borrowing base, which is based
upon eligible receivables and eligible inventory. The Revolving Credit Facility
restricts investments (including investments in non-U.S. subsidiaries), capital
expenditures, acquisitions, dividends and the incurrence of additional debt.
The Revolving Credit Facility contains customary financial covenants relating
to minimum levels of EBITDA, minimum net worth, minimum fixed charge coverage
ratios and a maximum leverage ratio, all as defined therein. The Revolving
Credit Facility is secured by a first lien on substantially all of the assets
of the Company and its domestic subsidiaries, as well as on the stock of all of
the Companys subsidiaries (with the latter, in the case of the Companys
non-U.S. subsidiaries, being limited to 65% of the capital stock)
(collectively, the Collateral). Upon the Companys receipt of proceeds from
certain transactions, such as certain asset sales (including net cash proceeds,
if any, arising from the Companys beneficial interest in the Altamira Trust),
the Company is required to prepay with such proceeds any loans then outstanding
under the Revolving Credit Facility. The Company is currently in compliance
with all of the financial restrictions and financial covenants of its new
Revolving Credit Facility. All loans outstanding under the Revolving Credit
Facility bear interest at the Base Rate plus an applicable interest margin or
the LIBOR rate plus an applicable interest margin based upon the Companys debt
to EBITDA ratio, and the Company pays a commitment fee of 0.50% on unused
amounts thereunder. As of September 28, 2003, the Company had no outstanding
loans, outstanding letters of credit of $6,202 and had approximately $18,800
available for borrowing under the Revolving Credit Facility.
Pursuant to the Plan, the Company issued to the secured lenders on the
Effective Date term notes in the aggregate principal amount of $135,000 (the
Notes) in partial satisfaction of the lenders pre-petition claim against the
Company. The Notes bear interest at the annual rate of 9.89% and mature on
October 4, 2005. The Notes are secured by a second lien on the Collateral.
The Company has the option of prepaying the Notes in whole or in part prior to
their maturity date, subject to the additional payment to the Note holders of a
yield-maintenance amount and subject otherwise to the terms and provisions of
the Note agreement. Upon the Companys receipt of proceeds from certain
transactions, such as certain asset sales (including net cash proceeds, if any,
arising from the Companys beneficial interest in the Altamira Trust), the
Company is required to prepay the Notes with such proceeds (to the extent not
used to make prepayments under the Revolving Credit Facility) and to make a
yield-maintenance payment to the Note holders. Upon the occurrence of a change
in control and certain other conditions, all as defined in the Note agreement,
the Company is required to make an offer to the Note holders to prepay the
Notes, with any such prepayment to include payment of a yield-maintenance
amount. Like the Revolving Credit Facility, the Note agreement contains
customary financial covenants relating to minimum EBITDA, minimum net worth,
minimum fixed charge coverage ratios and maximum leverage ratios. The Note
agreement also restricts investments, capital expenditures, acquisitions,
dividends and the incurrence of additional debt. The Company is currently in
compliance with all of the financial covenants set forth in the Note agreement,
as amended.
46
Notes to Consolidated Financial Statements (continued) Annual scheduled maturities of long-term debt for the next five fiscal years
are as follows (dollars in thousands):
Predecessor Company
On May 26, 2000, the Company entered into a new $130,000 revolving credit
facility, replacing a $150,000 revolving credit facility. The new revolving
credit facility was secured by substantially all of the Companys assets and
was scheduled to mature on May 26, 2003. The interest rate on the revolving
credit facility was variable, based on prime plus 1.25%, or based on LIBOR plus
1.25% to 4.25%, depending on the Companys leverage ratio, plus as of May 16,
2001, an additional 1.75% payment in kind if the Company failed to meet certain
financial ratios. At the same time the Company entered into the new revolving
credit facility, its Senior Notes due 2008 became ratably secured with the bank
facility. Proceeds from this revolving credit facility were used to repay
borrowings on uncommitted lines of credit and the previous credit facility.
The revolving credit facility and the notes were amended several times
beginning in November 2000 due to covenant non-compliance. The amendments,
among other things, increased the interest rates on the notes to 11.0%, added
the 1.75% payment in kind provision to the revolving credit facility as noted
above, established mandatory reductions to the amounts available under the
revolving credit facility and revised restrictive covenants. The May 16, 2001
amendment represented a significant modification as defined in Emerging
Issues Task Force Issue No. 96-19, and as a result, the modification was
treated as an extinguishment of the existing notes and issuance of new notes
for financial reporting purposes. This extinguishment resulted in no change to
the outstanding principal amount of the notes, but required the write-off of
previously unamortized deferred loan costs. Accordingly, a loss from the debt
restructuring of $4,725 has been recorded in the accompanying 2001 consolidated
statement of operations. In previously filed reports, this loss from debt
restructuring was classified as an Extraordinary Item in accordance with FASB
Statement 4. As part of Fresh Start Reporting, the Company adopted SFAS No.
145 and in connection therewith has reclassified this loss from debt
restructuring to Other Expense in the fiscal 2001 financial statement presented
herein.
From the second quarter of fiscal 2001 through the Companys bankruptcy filing
on March 13, 2002, the Company was not in compliance with certain terms of its
senior debt agreements on several occasions. In each instance, the Companys
senior lenders issued waivers for such non-compliance.
Interest costs of $2,773, $697 and $0 for fiscal 2001, 2002 and 2003,
respectively, were capitalized to property, plant and equipment.
13. Financial Instruments:
The Companys financial instruments include cash, accounts receivable, accounts
payable, short-term borrowings, and foreign currency exchange contracts.
Because of their short maturity, the carrying amount of cash, accounts
receivable and accounts payable approximates fair value. Fair value of
short-term borrowings is estimated based on current rates offered for similar
debt. At September 28, 2003, the carrying amount of short-term borrowings
approximates fair value. On September 28, 2003, the Company held foreign
currency forward contracts with a fair value of $45,900 and a notional value of
$45,400 that expire in less than one year. The Company had no foreign currency
forward agreements at September 29, 2002.
47
Notes to Consolidated Financial Statements (continued) 14. Income Taxes:
The net deferred income tax liability at September 29, 2002 and September 28,
2003 was comprised of the following (dollars in thousands):
Temporary differences and carryforwards which gave rise to significant deferred
income tax assets (liabilities) as of September 29, 2002 and September 28, 2003
were as follows (dollars in thousands):
The domestic and non-U.S. components of loss before income taxes were as
follows (dollars in thousands):
48
Notes to Consolidated Financial Statements (continued) The income tax (benefit) provision consisted of the following elements (dollars
in thousands):
The income tax benefit as a percentage of pre-tax income differs from the
statutory U.S. Federal rate for the following reasons:
Realization of the tax loss and credit carryforwards is contingent on future
taxable earnings in the appropriate jurisdictions. Valuation allowances have
been recorded for items which may not be realized. Each carryforward item is
reviewed for expected utilization, using a more likely than not approach,
based on the character of the carryforward item (credit, loss, etc.), the
associated taxing jurisdiction (U.S., state and local, non-U.S.), the relevant
history for the particular item, the applicable expiration dates, operating
projects that would impact utilization, and identified actions under the
control of the Company in realizing the associated carryforward benefits.
Additionally, the Companys utilization of U.S. and non-U.S. tax credit and
state investment credit carryforwards is critically dependent on related
statutory limitations that involve numerous factors beyond overall positive
earnings, all of which must be taken into account by the Company in its
evaluation. The Company assesses the available positive and negative evidence
surrounding the recoverability of the deferred tax assets and applies its
judgement in estimating the amount of valuation allowance necessary under the
circumstances. The Company continues to assess and evaluate strategies that
may enable the carryforwards, or portions thereof, to be utilized, and will
reduce the valuation allowance appropriately for each item at such time when it
is determined the more likely than not approach is satisfied.
The change in valuation allowance in 2003 primarily relates to net operating
loss and tax credit carryforwards that, due to restructuring actions taken
during the current and prior years, and other factors, could expire unused.
Managements assessment is that the character and nature of future taxable
income as well as potential limitations on their use due to the change in
ownership that occurred in connection with the bankruptcy reorganization, may
not allow the Company to realize certain tax benefits of net operating losses
and tax credits within the prescribed carryforward period. Accordingly, an
appropriate valuation allowance has been made.
In fiscal 2003, an income tax benefit of $871 was realized with respect to
certain non-U.S. net operating loss carryforwards that existed as of the
Effective Date. Pursuant to SOP 90-7, this benefit was reported as a direct
addition to capital in excess of par, as will the income tax benefit, if any, of future
realization of remaining net operating loss carryforwards, tax credit
carryforwards and other deductible temporary differences that existed as of the
Effective Date.
49
Notes to Consolidated Financial Statements (continued) 15. Benefit Plans:
Guilford Mills, Inc. has a non-contributory defined benefit plan for the
majority of its hourly employees (the Guilford Plan). Gold Mills, Inc., a
wholly-owned subsidiary, also has a non-contributory defined benefit plan (the
Gold Plan) and a multi-employer pension plan, which plans together cover the
majority of its employees. Guilford Europe Limited, a wholly-owned subsidiary,
has a defined benefit pension plan covering the majority of its salaried
employees (the Guilford Europe Plan). The funded status of defined benefit
plans at the measurement dates for fiscal 2002 and fiscal 2003 were (dollars in
thousands):
The effect of assumption changes is primarily comprised of changes in the
discount rate used to calculate the projected benefit obligation.
50
Notes to Consolidated Financial Statements (continued) The Guilford Mills, Inc. Plan, the Gold Mills Plan and the Guilford Europe Plan
were under-funded as of September 29, 2002 and September 28, 2003. The
following relates to those plans as of September 29, 2002 and September 28,
2003 (dollars in thousands):
Funded status is determined using assumptions as of the end of each year. Net
pension expense is determined using assumptions as of the beginning of each
year. The weighted average assumptions at the respective measurement dates
were:
The components of the defined benefit plan expenses were (dollars in
thousands):
The Company maintains defined contribution plans for certain officers and
salaried employees. The Board of Directors determines contributions under
these plans. The Company also maintains a 401(k) plan for its domestic
associates. For fiscal 2001, 2002 and 2003, the provisions under these plans
were $2,356, $(48) and $1,784 respectively. Fiscal 2002 expense was reduced by
changes in estimated contributions from the prior fiscal year.
The Company also maintains deferred compensation plans for certain officers and
salaried employees which provide post-retirement cash payments for various
specified periods and amounts. During fiscal 2001, 2002 and 2003, the
provisions under these plans were $1,773, $1,083 and $1,327, respectively. The
liability for deferred compensation was $16,500 at September 29, 2002 and
$15,857 at September 28, 2003 and is included in other long-term liabilities in
the accompanying consolidated balance sheets. The Company adjusted its
liability as of September 29, 2002 to estimated fair value in conjunction with
the implementation of Fresh Start Reporting.
51
Notes to Consolidated Financial Statements (continued) 16. Commitments and Contingencies:
The Company leases certain of its manufacturing and office facilities and
equipment under non-cancelable operating leases with remaining terms of up to
16 years. Rent expense under these leases was $5,358 in 2001, $5,027 in 2002
and, $3,973 in 2003. At September 28, 2003, future minimum rental payments
applicable to these leases are $2,388 in 2004, $2,361 in 2005, $2,300 in 2006,
$1,978 in 2007, $1,227 in 2008, and $9,956 thereafter.
Since January 1992, the Company has been involved in discussions with the
United States Environmental Protection Agency (EPA) regarding remedial
actions at its Gold Mills, Inc. (Gold) facility in Pine Grove, Pennsylvania
which was acquired in October 1986. Between 1988 and 1990, the Company
implemented a number of corrective measures at the facility in conjunction with
the Pennsylvania Department of Environmental Resource. Subsequently, through
negotiations with the EPA, Gold entered into a Final Administrative Consent
Order with the EPA, effective October 14, 1992. Pursuant to such order, Gold
has performed (i) certain measures designed to prevent any potential threats to
the environment at the facility, (ii) an investigation to fully determine
the nature of any release of hazardous substances at the facility and
(iii) a study to determine the appropriate corrective measures
to be taken to address the existing contamination (the
Corrective Measures Study Report). On August
21, 2003, the EPA approved Golds Corrective Measures Study Report. Gold is
currently in the process of implementing the corrective action measures set
forth in such report. This work will effectively satisfy the requirements of
the consent order. The failure of Gold to comply with the terms of the consent
order may result in the imposition of monetary penalties against the Company.
In September 2001 the North Carolina Department of Environmental and Natural
Resources (DENR) notified the Company that its facility in Fuquay-Varina,
North Carolina had been placed on the state list of Inactive Hazardous Waste
Sites. That State notice raised concerns about past waste handling practices
at the facility. In response to the listing, the Company conducted certain
investigations and assessments, the results of which revealed groundwater
contamination on and off the Fuquay-Varina facility site (such areas of
contamination, collectively the Site). The Company submitted the report of
its investigations and assessments to the DENR in November 2003. DENR has
neither issued to the Company a Notice of Violation nor threatened any
enforcement action against the Company with respect to the contamination at the
Site. Future costs associated with Site contamination cannot be determined
with any certainty until DENR reviews the findings and determines what, if any,
further investigation or remediation it will require. For planning purposes,
the Company obtained an estimate of the potential costs from an independent
environmental consultant. The consultants report identified a range of
possible investigation and remediation scenarios, with costs ranging from $170
to $1,425, which could be incurred, depending on the remediation plan, over a
period of several years. Future costs may be higher or lower than the
estimated range because investigation and remediation actions ultimately
required by DENR may not be represented in the scenarios or cost estimates in
the consultants report. The Company also is not able to estimate at this time
whether any potential future costs would be recoverable from insurance or from
the prior owners of the facility, which the Company acquired in 1986. The
results of the preliminary investigation suggest that the contamination arose
from operations predating the Companys operations at the facility.
The Company is implementing operational and capital improvements to the
wastewater treatment plant at its facility in Kenansville, North Carolina,
begun under a Special Order by Consent (SOC) with the North Carolina Division
of Water Quality (DWQ), that expired on June 1, 2003. Prior to such date,
the Company applied to the DWQ for an extension of the SOC. The Company
expects such request to be approved by DWQ. The failure of the Company to
achieve compliance with National Pollution Discharge Elimination System permit
effluent limitations as specified in any extension of the SOC or, if the SOC
extension is not obtained, the limitations as specified in the applicable North
Carolina law, may result in the imposition of monetary penalties against the
Company.
At September 28, 2003, environmental accruals were $1,612 of which $1,168 is
non-current. At September 29, 2002, environmental accruals were $1,800 of
which $1,470 is non-current. The non-current environmental accrual amounts were
included in other long-term liabilities in the accompanying balance sheet.
In the ordinary course of its business, the Company imports into the United
States a variety of products in connection with its manufacturing operations.
During fiscal 2002, primarily in order to supplement its domestic production of
two automotive fabric styles, the Company imported into the United States from
its wholly-owned subsidiary in the United Kingdom, a limited amount of fabrics
which are identical to styles that are produced in the Companys U.S.
facilities. Upon importation of this merchandise, the Company paid all
applicable customs duties, taxes, and fees. After the end of the 2002 fiscal
year, however, Company management became aware that these U.K. imports had not
been properly marked and certified as to country of origin, as required by U.S.
customs laws. The Company has disclosed this matter to the U.S. Customs
Service, in accordance with applicable procedures, and paid approximately $150
in additional marking duties in
52
Notes to Consolidated Financial Statements (continued) March 2003. This amount was reflected in the consolidated statement of
operations for the fourth quarter of fiscal 2002. U.S. Customs could also seek
penalties from the Company as a result of the improper markings and
certifications; however, the Company believes that even if such penalties were
imposed, they would not have a material impact on the
Companys financial position or future results of operations. The Company may
be required to reimburse certain of its customers for the amount of customs
duties that may be assessed by non-U.S. customs authorities on the merchandise.
An estimated amount of reimbursements was reflected in the consolidated
statement of operations for the fourth quarter of fiscal 2002, and such amount
was adjusted in fiscal 2003. The Company does not believe that any such
reimbursements will have a material impact on the Companys financial position
or future results of operations.
The Company is also involved in various litigation, including the matters
described above, arising out of the ordinary course of business. As a result
of the bankruptcy proceedings described above, holders of claims
that were asserted or could be asserted in any action commenced prior to March 13, 2002 retain all rights to proceed against the
Company, but only to the extent and limit of applicable insurance coverage.
Such claim holders have no direct claim against the Company post-confirmation
of bankruptcy including any deductible under an insurance policy or any excess
over the policy coverage limits. Although the final outcome of these legal and
environmental matters cannot be determined, based on the facts presently known,
it is managements opinion that the final resolution of these matters will not
have a material adverse effect on the Companys financial position or future
results of operations.
17. Capital Stock:
The Predecessor Companys authorized capital stock at September 30, 2001
consisted of 1,000,000 shares of preferred stock, par value $1 per share, and
65,000,000 shares of common stock, par value $.02 per share (Old Common
Stock). No preferred stock was issued or outstanding, while 32,750,094 shares
of Old Common Stock were issued and 18,627,076 shares were outstanding. The
Company held 14,123,018 shares of treasury stock at September 30, 2001. The
Old Common Stock was cancelled as part of the Plan and replaced with common
stock, par value $.01 (New Common Stock). After the Plan, the Successor
Companys authorized New Common Stock is 11,000,000 shares, all with equal
voting rights. 5,501,053 shares of New Common Stock were issued and outstanding
at September 29, 2002 and September 28, 2003. The Successor Company has no
authorized preferred stock.
18. Stock Compensation:
The Predecessor Company had a stock option plan for key employees and
directors. Options granted were either incentive stock options or
non-qualified options. The Compensation Committee of the Predecessor Companys
Board of Directors determined the purchase price of shares subject to each
non-qualified option. Options granted to directors under the formula provision
of the plan vested or became exercisable in equal annual one-third increments
commencing on the grant date. Options granted to employee participants
(pursuant to individual agreements) vested according to various schedules. The
options had a life of either five or ten years from the grant date. The plan
and all outstanding options were cancelled on the Effective Date, in
conjunction with the Companys emergence from bankruptcy and cancellation of
all previously outstanding Old Common Stock. The Successor Company had no
outstanding options at September 29, 2002.
The Successor Company has a stock option plan for non-employee directors,
pursuant to which 60,000 shares of New Common Stock have been authorized, and a
stock option plan for certain employees, pursuant to which 550,000 shares of
New Common Stock have been authorized. In December 2002, the Successor Company
issued stock options covering 36,000 shares to non-employee directors of the
Company. Under the terms of the plan, the purchase price of shares subject to
the option granted was the fair market value at the date of grant. Options
granted to directors under the formula provision of the plan vest or become
exercisable in equal annual one-third increments commencing on the first
anniversary of the grant date and such options have a 10 year term.
Also, in June 2003, the Successor Company issued stock options covering 111,000
shares to certain employees of the Company. The purchase price of shares
subject to the employee options granted was $4.00, while the fair market value
of the stock at the date of grant was $8.60. Options granted to employees
under the plan vest or become exercisable in equal annual one-third increments
commencing on the first anniversary of the grant date and such options have a
10 year term. The Company is accordingly recognizing compensation expense over
the vesting period of the grant for the difference in the exercise price and
fair market price of the stock at the date of grant. Compensation
expense associated with stock based benefit plans in fiscal 2003 was approximately $80.
53
Notes to Consolidated Financial Statements (continued) Option activity under the plans was as follows:
Options exercisable were 933,237 at September 30, 2001 and 0 at September 29,
2002 and September 28, 2003. The weighted average exercise price of the
options exercisable was $17.67 on September 30, 2001. The weighted average fair
market value of the Companys common stock at the date of grant was $1.73 for
grants made in fiscal 2001 and $7.47 for grants made in fiscal 2003.
The weighted average remaining contractual life of the options
outstanding at the end of fiscal 2003 was approximately
9.6 years.
The Predecessor Company authorized 2,250,000 shares of Old Common Stock for the
1989 Restricted Stock Plan, which covered certain key salaried associates.
This plan expired in June 1999, but allowed the vesting of shares that were
outstanding (held in trust) under the plan at the time the plan expired by its
terms. As of September 30, 2001, there were 142,800 shares outstanding. These
shares carried voting and dividend rights; however, sale of the shares was
restricted prior to vesting. Of these shares, 6,300 were forfeited during
fiscal 2002, and the remainder vested either during fiscal 2002 or were
accelerated to vest on or about October 4, 2002, in connection with the
Companys emergence from bankruptcy. The accrual for shares issued under the
plan was recorded at fair market value on the date of grant with a
corresponding charge to stockholders investment representing the unearned
portion of the award. The unearned portion was amortized as compensation
expense on a straight-line basis over the related vesting period. Compensation
expense associated with stock based benefit plans in fiscal 2001 and 2002 was $1,279 and $637, respectively.
The Predecessor Company had an employee stock ownership plan, which covered the
majority of U.S. full-time associates who had completed one year of service.
There was no compensation expense for the plan for fiscal 2001, 2002 and 2003.
The Company merged this plan with and into a 401(k) defined contribution plan
in fiscal 2001. As of September 29, 2002, the 401(k) plan held 597,674 shares
of Old Common Stock. Following the reorganization, the plan held 17,186 shares
of New Common Stock. These shares are considered outstanding and are included
in the basic and diluted earnings per share calculations. The 401(k) plan does
not allow new contributions to be invested in Company stock.
54
Notes to Consolidated Financial Statements (continued) 19. Other Expense (Income), Net:
Other expense (income), net, for each of the fiscal years indicated was
comprised of the following (dollars in thousands):
20. Accumulated Other Comprehensive Loss:
The accumulated balances and activity for each component of Accumulated Other
Comprehensive Income (Loss) are as follows (dollars in thousands):
The income tax provision for the currency hedging agreements in fiscal 2003 was
$139. The income tax benefit for the pension equity adjustments in fiscal 2001
was $3,066. No income taxes have been provided for the foreign currency
translation adjustments.
55
Notes to Consolidated Financial Statements (continued) 21. Earnings Per Share:
The following table reconciles basic and diluted earnings per share (dollars in
thousands):
The number of outstanding stock options considered antidilutive for either part
or all of the fiscal year and not included in the calculation of diluted net
income per share for the fiscal years ended 2001, 2002 and 2003 were 1,664,142,
1,327,613, and 147,000 respectively. The stock options outstanding at the end
of fiscal year 2002 were cancelled as part of the Companys emergence from
bankruptcy on the Effective Date.
22. Segment Information:
For Fiscal 2003, the Company has identified three reportable segments based on
market sectors: Automotive, Industrial and Apparel. During fiscal 2002 and
2001, the Company also participated in the Direct-to-Retail Home Fashions
segment.
Fabrics produced in the Automotive segment are sold to suppliers of original
equipment manufacturers (OEMs). These fabrics are then used in the production
of seats and headliners and other interior components of passenger cars, sports
utility vehicles, conversion vans and light and heavy trucks. Guilford is a
major producer and supplier of bodycloth and headliner fabric in the United
States and Europe and continues to be the leading headliner fabric manufacturer
in both markets. Guilford also operated an automotive fabric operation in
Mexico which it sold subsequent to the fiscal 2003 year end.
Fabrics produced in the Industrial segment are sold for use in window fashions
and in a broad range of specialty applications, including geotextiles, medical
and water filtration systems. The Companys fiber operation, which
manufactures and supplies fibers internally and to other external textile
manufacturers, is also included in this segment.
The Apparel segment fabrics have historically been used predominantly in
womens intimate apparel, ready-to-wear, swimwear garments, team sportswear and
linings. Since the fourth quarter of fiscal 2000, the Company has effected the
strategic realignment of its apparel operations resulting in the closing of
facilities and a substantial decrease in manufacturing capacity. The current
focus of this segment is on team sportswear, cap and gown and performance
activewear.
The Company previously participated in the Direct-to-Retail Home Fashions
market and produced window curtains, knit and/or lace comforters, sheets,
shower curtains, pillowcases and bedskirts sold directly to department stores,
discount retailers and catalog houses. The Company also produced upholstery
fabrics for use in office and residential furniture. The Company no longer
manufactures or distributes products in this line of business.
56
Notes to Consolidated Financial Statements (continued) The accounting policies of the reportable segments are the same as those
described in Note 1 of Notes to Consolidated Financial Statements. The Company
accounts for intersegment sales and transfers as if the sales or transfers were
to third parties at current market prices. For comparative purposes, certain
amounts have been reclassified to conform with fiscal 2003 presentation. The
Company neither allocates to the segments nor bases segment decisions on the
following:
Some of the Companys assets are used by multiple segments. While certain
assets are identifiable by segment, an allocation of the substantial remaining
assets is not meaningful.
57
Notes to Consolidated Financial Statements (continued) 23. Geographic Information:
The accompanying financial statements include the following amounts related to
the operations of the Companys subsidiaries in United Kingdom, Brazil and
Mexico (dollars in thousands):
24. Condensed Combined Financial Statements of Entities in Bankruptcy
The following condensed combined financial statements of the Predecessor
Company are presented in accordance with SOP 90-7:
Condensed Combined Consolidating Statement of Operations 58
Notes to Consolidated Financial Statements (continued) Condensed Combined Consolidating Statement of Cash Flows 59
QUARTERLY INFORMATION (UNAUDITED) The following summarizes the unaudited quarterly results of operations for the
fiscal years ended September 29, 2002 and September 28, 2003 (dollars in
thousands):
60
Guilford Mills, Inc.
SCHEDULE II For the Years Ended September 30, 2001, September 29, 2002 and September 28, 2003
Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure
On August 5, 2002, the Company terminated the engagement of its independent
certified public accountants, Arthur Andersen LLP (Andersen), and engaged the
services of Grant Thornton LLP (Grant Thornton) as its new independent
auditors for 2002, effective immediately. The decision to terminate Andersen
and retain Grant Thornton was approved by the Companys Board of Directors upon
the recommendation of its Audit Committee.
61
Item 9A. Controls and Procedures
The Companys management evaluated, with the participation of the Companys
principal executive and principal financial officers (the Evaluation), the
effectiveness of the Companys disclosure controls and procedures (as defined
in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as
amended (the Exchange Act)), as of September 28, 2003.
The Companys management, including its Chief Executive Officer and Chief
Financial Officer, does not expect that the disclosure controls and procedures
will prevent all error and all fraud. A control system, no matter how well
designed and operated, can provide only reasonable, not absolute, assurance
that the control systems objectives will be met. Further, the design of a
control system must reflect the fact that there are resource constraints, and
the benefits of controls must be considered relative to their costs. Because
of the inherent limitations in all control systems, no evaluation of controls
can provide absolute assurance that all control issues and instances of fraud,
if any, within the Company have been detected. The inherent limitations
include the realities that judgments in decision-making can be faulty, and that
breakdowns can occur because of simple error or mistake. Controls can also be
circumvented by the individual acts of some persons, by collusion of two or
more people, or by management override of the controls. The design of any
system of controls is based in part upon certain assumptions about the
likelihood of future events, and there can be no assurance that any design will
succeed in achieving its stated goals under all potential future conditions.
Over time, controls may become inadequate because of changes in conditions or
deterioration in the degree of compliance with its policies or procedures.
Because of the inherent limitations in a cost-effective control system,
misstatements due to error or fraud may occur and not be detected.
Based on their Evaluation, the Companys principal executive and principal
financial officers concluded that the Companys disclosure controls and
procedures were effective as of September 28, 2003 to provide reasonable
assurance that material information relating to the Company and the Companys
consolidated subsidiaries would be made known to them by others within those
entities to allow timely decisions regarding required disclosures.
There has been no change in the Companys internal control over financial
reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act)
that occurred during the Companys fiscal quarter ended September 28, 2003,
that has materially affected, or is reasonably likely to materially affect, the
Companys internal control over financial reporting.
62
PART III
Item 10. Directors and Executive Officers of the Registrant
Directors of the Registrant (as of December 14, 2003)
The Companys Board of Directors (the Board) is currently comprised of seven
persons. The Companys By-Laws provide that the directors are elected at the
annual meeting of stockholders and hold office until their respective
successors are elected and qualified or until their earlier resignation or
removal. The By-Laws also generally provide that any vacancy on the Board may
be filled by the affirmative vote of a majority of the directors then in
office. Under the Plan, the initial Board after the Effective Date consists of
seven persons John A. Emrich, the Companys President and Chief Executive
Officer and a director prior to the Effective Date, and six persons designated
by the Companys senior secured lenders. The following table sets forth certain
information with respect to each director. Except as otherwise indicated, each
such person has held his present principal occupation for the past five years
and references to executive offices held are with the Company:
63
The Board has determined that Kevin M. McShea, the Chairman of the Boards
Audit Committee, is an audit committee financial expert, as such term is
defined pursuant to SEC rules. The Board has also determined that Mr. McShea
is independent of the Company, within the meaning of applicable SEC rules.
64
Executive Officers of the Registrant (as of December 14, 2003)
The following table sets forth certain information with regard to the executive
officers of the Company (other than John A. Emrich, who also serves as a
director of the Company and whose information is set forth above).
No family relationships exist between any executive officers of the Company.
Section 16(a) Beneficial Ownership Reporting Compliance
Section 16(a) of the Securities Exchange Act of 1934, as amended, requires the
Companys directors and executive officers, and any persons holding more than
10% of the Companys equity securities, to file with the Securities and
Exchange Commission (the SEC) reports disclosing their initial ownership of
the Companys equity securities, as well as subsequent reports disclosing
changes in such ownership. To the Companys knowledge, based solely on a review
of such reports furnished to it and written representations by certain
reporting persons that no other reports were required, during the 2003 fiscal
year, the Companys directors, executive officers and greater than 10%
beneficial owners complied with all Section 16(a) filing requirements.
Finance Code of Ethics
The Board has approved the adoption of a code of ethics (the Code of Ethics),
within the meaning of 17 CFR § 229.406, that applies to the Companys Chief
Executive Officer, Chief Financial Officer, Chief Accounting Officer,
Controller and Director of Internal Audit. Any person who desires a copy of
the Code of Ethics may obtain a copy without charge by addressing a request to
the Companys Secretary, Guilford Mills, Inc., P.O. Box 26969, Greensboro, NC
27419-6969. If the Company makes an amendment to the Code of Ethics, or grants
a waiver from a provision of the Code of Ethics to the Chief Executive Officer,
Chief Financial Officer, Chief Accounting Officer, Controller or Director of
Internal Audit, then the Company will make any required disclosure of such
amendment or waiver on the Companys website (www.guilfordmills.com) or in a current report
on Form 8-K filed with the SEC.
65
Item 11. Executive Compensation
Summary of Cash and Certain Other Compensation
The following table shows for the fiscal years ended September 28, 2003,
September 29, 2002 and September 30, 2001 the cash compensation paid by the
Company (and its subsidiaries), as well as certain other compensation paid or
accrued for those periods, to the Companys Chief Executive Officer, and to
the Companys four most highly compensated executive officers (other than the
Chief Executive Officer) (collectively, the Named Executive Officers).
SUMMARY COMPENSATION TABLE
(2) The components of the amounts shown in this column for the 2003 fiscal
year consist of the following:
(i) Contributions of $10,000, $7,500, $10,000 and $10,000 to the accounts
of Messrs. Emrich, Taylor, Nolan and Novak, respectively, pursuant to the
Companys qualified profit-sharing plan.
(ii) Contributions of $2,314 and $2,706 to the accounts of Messrs. Nolan
and Novak, respectively, pursuant to the Companys 401(k) plan.
(iii) Contributions of $47,734, $7,647 and $3,530 to the accounts of
Messrs. Emrich, Nolan and Novak, respectively, pursuant to the Companys excess
benefit plan which is designed to supplement the Companys qualified
profit-sharing plan.
66
(iv) With respect to Messrs. Emrich, Nolan and Novak, the value of
benefits under the Companys Senior Managers Life Insurance Plan, a split
dollar plan (the Insurance Plan). During the 2003 fiscal year, each of
Messrs. Emrich, Nolan and Novak paid the amount of the premium associated with the term life
component of his split dollar life insurance coverage. The Company expects to
recover the premiums it pays pursuant to the Insurance Plan. The following
amounts reflect the benefits related to the non-term portion of the premiums to
be paid by the Company under the insurance policies purchased on the lives of
the Named Executive Officers who participate in the Insurance Plan, in each
case with the non-term portion of the premium being treated as the present
value of an interest-free loan to age 65 in the case of Messrs. Emrich and
Novak, and to age 67 in the case of Mr. Nolan: Mr. Emrich $1,071; Mr. Nolan -
$3,641; and Mr. Novak $7,429.
(v) With respect to Mr. Mackinnon (who does not participate in any of the
benefit plans identified in clauses (i)-(iv) above), the amount of
contributions paid, to Mr. Mackinnons participant directed investment account,
on certain compensation which is not subject to the Guilford Europe Pension
Scheme. See Other Benefit Plans and Agreements Pension Plan below.
(3) Mr. Taylor, who joined the Company in February, 2002 as interim Chief
Financial Officer, began serving the
Company as an independent contractor, receiving a monthly fee of $35,000, but
not participating in the Companys employee benefit plans other than in certain
cash bonus plans. Commencing February, 2003, Mr. Taylor shifted from an
independent contractor to an employee of the Company and, therefore, became
eligible to participate in certain other Company employee benefit plans.
(4) The dollar amounts reflected in the above table for Mr. Mackinnon
(other than the amounts shown in the Other Annual Compensation column, which
amounts were paid in U.S. Dollars) represent the value of Mr. Mackinnons
compensation converted from British Pounds Sterling into U.S. Dollars.
(5) Represents certain tax reimbursements made to Mr. Mackinnon.
Stock Option Grants
The table below provides information regarding stock options granted to the
Named Executive Officers during the Companys 2003 fiscal year.
OPTION GRANTS IN LAST FISCAL YEAR
(2) The values in this column represent the grant date present value of
the options based upon application of the Black-Scholes option pricing model.
The material assumptions and adjustments used in estimating the present value
pursuant to such model are: (i) a volatility factor of 40%; (ii) a dividend
yield of 0%; (iii) a risk-free rate of return of 3%;
and (iv) an expected option life of 1 to 3 years. The actual value an
executive officer receives from a stock option is dependent on future market
conditions, and there can be no assurance that the value ultimately realized by
the executive will not be more or less than the amount reflected in the Grant
Date Present Value column.
67
Stock Option Exercises and Fiscal Year-End Option Values
The table below shows the value of the options held by the Named Executive
Officers at the end of the 2003 fiscal year. None of such persons exercised
any stock options during the 2003 fiscal year.
AGGREGATED OPTION EXERCISES IN LAST Other Benefit Plans and Agreements
Pension Plan. Mr. Mackinnon, who does not participate in any of the Companys
benefit plans for U.S. based employees (other than in the annual cash bonus
plan), is the only Named Executive Officer who is a participant in the Guilford
Europe Pension Scheme, a pension plan offered to employees, such as Mr.
Mackinnon, of Guilford Europe Limited, the Companys wholly owned United
Kingdom subsidiary (the Pension Plan). Pursuant to the Pension Plan, a
participant is entitled to receive upon normal retirement age (age 65) an
annual pension benefit, payable in monthly installments, in an amount
determined in accordance with the following formula: 1/60 multiplied by Final
Pensionable Salary (as defined herein) multiplied by years of service. The
term Final Pensionable Salary means the average of the highest three
consecutive annual base salaries (after deducting the amount payable to a
participant pursuant to a government sponsored pension program) in the ten
years immediately before retirement. Each year, a participant contributes to
the Pension Plan an amount equal to 5.5% of his annual base salary (less the
amount payable to the participant pursuant to the government sponsored pension
program). The following table shows the annual retirement benefits that would
be payable, upon normal retirement age, for various rates of Final Pensionable
Salary (the benefits in the table below include the amounts attributable to
participant contributions):
As of December 15, 2003, Mr. Mackinnon has 9 years of credited services
for purposes of the Pension Plan.
68
Supplemental Retirement Plan. In 1992, the Company adopted the Senior Managers
Supplemental Retirement Plan (the Existing SERP) which provides for
retirement and death benefits to a select group of senior managers. The
Existing SERP provides that upon retirement from the Company after attaining
age 65, and after at least 60 months of service with the Company, participants
will be entitled to receive a specified dollar amount for a period of ten years
following retirement (Ten Year Payments). If the participant dies prior to
the termination of his or her employment or during the period while the Ten
Year Payments are being made, the full amount of the Ten Year Payments or the
unpaid portion thereof, as the case may be, will be paid according to the
installment schedule to the participants designated beneficiary.
The Existing SERP also provides that if the participants employment with the
Company is terminated for any reason other than his or her death or disability
(prior to the participant attaining age 65) and the participant has been
employed by the Company for at least 60 months, the participant will be
entitled to a reduced retirement benefit commencing at age 65. Such reduced
benefit will be based upon the participants total months of employment with
the Company as compared with the total months of employment the participant
would have had with the Company if he or she had remained in the employ of the
Company until age 65. If, at the time of his or her termination of employment
with the Company for any reason other than death or disability, the participant
has been employed by the Company for less than 60 months and if
the Company has not terminated the plan, he or she will not be entitled to any
retirement benefits and his or her beneficiaries will not be entitled to any
death benefits. If a participant becomes disabled prior to attaining age 65 and
such disability continues until age 65, the participant will be entitled to
receive the full amount of the Ten Year Payments commencing at age 65,
regardless of whether he or she has completed 60 months of service with the
Company.
The following table sets forth the Ten Year Payments for each of the Named
Executive Officers who participate in the Existing SERP.
During the first quarter of the 2004 fiscal year, the Board approved certain
amendments to the Existing SERP (the Existing SERP as so amended, the New
SERP). Each participant will have the option of remaining as a participant in
the Existing SERP or becoming a participant in the New SERP. Pursuant to the
New SERP, the terms of which have not yet been formally documented, a
participants Ten Year Payments will be equal to 60% of the product of (i) the
quotient (which will not be greater than one) arrived at by dividing (A) the
sum of a participants age and the greater of five and one plus the
participants years of service with the Company and its subsidiaries by (B) 75
and (ii) the participants current maximum Ten Year Payments under the Existing
SERP (the resulting amount, the New SERP Benefit). Depending upon the
individual, the New SERP Benefit will be either greater than or equal to the
current vested amount of a participants Ten Year Payments under the Existing
SERP. Unlike the Existing SERP benefit, the amount of the New SERP Benefit
will remain fixed and will not increase with a participants continued service
with the Company. The New SERP Benefit will be subject to forfeiture if a
participant violates the terms of a covenant prohibiting certain competitive
activity against the Company. The New SERP Benefits will be paid from a
welfare benefits trust to be established by the Company (the Benefits Trust).
After obtaining certain necessary third party consents, the Company intends to
initially fund the Benefits Trust primarily with certain life insurance
policies on the lives of participants. The Benefits Trust will also provide
Existing SERP participants with life insurance benefits in lieu of split-dollar
life insurance benefits the Company currently provides to such persons (such
split-dollar life insurance program described in greater detail in footnote 2
to the Summary Compensation Table above). After the initial funding of the
Benefits Trust, the Company will have no further obligation to fund or
otherwise make payments with respect to the New SERP or such life insurance
program.
Salary Continuation Agreements. The Company has entered into salary
continuation agreements with certain key managers, including the Named
Executive Officers. Each salary continuation agreement provides that after
certain terminations of a participants employment, the Company will pay, among
other benefits, a participants base salary (Base Salary Payments) for a
period of either one year or two years (depending upon the participant and,
with respect to certain participants, when the termination of employment
occurs). Any Base Salary Payments for Messrs. Emrich, Taylor
69
and Novak are payable for two years after an eligible termination of employment
and any Base Salary Payments for Messrs. Nolan and Mackinnon are payable for
one year after an eligible termination of employment. The Base Salary Payments
are payable in monthly installments and, after the payment of the first half of
such amounts, are subject to reduction to the extent the employee finds new
employment elsewhere. The term of each salary continuation agreement continues
until the Company provides at least six months notice of termination, which
notice cannot be furnished prior to November 12, 2004.
Director Compensation
A non-employee director serving as Chairman of the Board receives an annual
retainer of $45,000, and other non-employee directors receive an annual
retainer of $25,000. A non-employee director serving as Chairman of a standing
Board committee receives a supplemental annual retainer as follows: $10,000
for service as Audit Committee Chairman, $7,500 for service as Compensation
Committee Chairman and $5,000 for service as Nominating and Corporate
Governance Committee Chairman. All annual retainers are payable in equal,
quarterly installments. Members of the Companys ad hoc Special Committee,
established during the 2003 fiscal year for purposes of assisting in the
evaluation of the Companys strategic alternatives, are entitled to receive a
one time payment of $25,000, in the case of the Committee Chairman, and
$15,000, in the case of the other members of the Committee. Only non-employee
directors serve on Board committees. Each non-employee director receives $1,500
for each in-person Board meeting attended and $750 for each telephonic Board
meeting attended. Each non-employee director receives $1,000 for each in-person
Board committee meeting attended and $500 for each telephonic Board committee
meeting attended.
During the 2003 fiscal year, the Company paid consulting fees to a company with
which Charles M. Price, a director, is affiliated (see Item 13 Certain
Relationships and Related Transactions below).
The Board has adopted a stock option plan for non-employee directors (the
Director Plan). Pursuant to the Director Plan, each non-employee director
was granted during the 2003 fiscal year an option, having a ten year term, to
acquire 6,000 shares of New Common Stock. In addition, on October 4, 2003,
each non-employee director was granted a ten year option to acquire 4,000
shares of New Common Stock, with a non-employee directors receipt of such
grant having been contingent on his attending at least 75% of the meetings of
the Board and of the Board committees on which he serves. The purchase price of
the shares of New Common Stock covered by the options granted under the
Director Plan is the fair market value of the shares as of the date of grant.
The options vest, or become exercisable, in equal, annual one-third increments
commencing on the first anniversary of the grant date. Any exercisable portion
of an option that is not exercised will be carried forward through the term of
the grant. Notwithstanding the foregoing, in the event of a change in
control of the Company, as such term is defined in the Director Plan, all then
outstanding options will immediately become exercisable.
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
Under rules issued by the SEC, a beneficial owner of a security includes any
person who directly or indirectly has or shares voting power and/or investment
power with respect to such security or has the right to obtain such voting
power and/or investment power within 60 days. Except as otherwise noted, each
beneficial owner identified in the tables below has sole voting power and
investment power with respect to the shares beneficially owned by such person.
70
Security Ownership of Certain Beneficial Owners
The following table sets forth information with respect to each person who is
known by the management of the Company to be the beneficial owner of more than
5% of the New Common Stock:
(2) Based upon information as of December 5, 2003, furnished to the Company by
the beneficial owner.
(3) Based upon a Schedule 13G jointly filed in December, 2002 by Carl Marks
Strategic Investments, L.P. (CMSI), Carl Marks Management Company, L.P. , the
sole general partner of CMSI (CMMC), and the three individual general
partners of CMMC- Andrew M. Boas, Robert C. Ruocco and James F. Wilson (and
information furnished to the Company on behalf of CMMC on November 24, 2003),
and reflecting share ownership of the same shares of New Common Stock. CMMC
has sole voting and investment power over all of the shares shown above, CMSI
has sole voting and investment power over 518,052 shares shown above, and each
of the three individual general partners of CMMC has shared voting and
investment power over all of the shares shown above.
(4) Based upon information furnished to the Company by the beneficial owner on
November 14, 2003.
(5) Based upon information, as of September 28, 2003, furnished to the Company
by the beneficial owner.
(6) Based upon information, as of December 4, 2003, furnished to the Company by
the beneficial owner.
71
Security Ownership of Management
The following table sets forth certain information, as of December 14, 2003,
with respect to New Common Stock beneficially owned by each director of the
Company, each of the Named Executive Officers and all directors and executive
officers as a group:
(1) The shares beneficially owned by all directors, other than Mr. Emrich,
represent shares of New Common Stock subject
to options granted under the Director Plan.
Equity Compensation Plan Information
The following table sets forth certain information, as of September 28, 2003
(the last day of the Companys 2003 fiscal year), regarding the Employee Plan
and Director Plan, the Companys two compensation plans under which the New
Common Stock are authorized for issuance (1).
72
Item 13. Certain Relationships and Related Transactions
During the 2003 fiscal year, the Company paid $231,356 in consulting fees to
Horizon Management, Inc., of which Charles M. Price, a director of the Company, is the President, Chief Executive
Officer and controlling stockholder.
In connection with the implementation of the Plan, the Company entered into
several transactions with the institutions which are listed in the table in
Security Ownership of Certain Beneficial Owners above. Pursuant to the Plan,
each such institution or its affiliate acquired shares of New Common Stock,
Notes (as described in note 12 to the Consolidated Financial Statements
included elsewhere in this Report), Altamira Trust Notes and Discontinued
Operations Trust Notes (as described in note 1 to the Consolidated Financial
Statements), and distributions of cash (as described in note 3 to the
Consolidated Financial Statements). In addition, Guilfords Revolving Credit
Facility (described in note 12 to the Consolidated Financial Statements) is
provided by certain of the institutions listed in Security Ownership of
Certain Beneficial Owners (or affiliates of such institutions) as follows:
Wachovia Bank, National Association; Bank One, NA; General Electric Capital
Corporation (an affiliate of GE Capital CFE, Inc.); and The Prudential
Insurance Company of America (an affiliate of Prudential Financial, Inc.).
Item 14.
Principal Accounting Fees and Services
Not applicable to the report.
73
PART IV
Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K
(a) Documents filed as a part of this report:
EXHIBIT INDEX
74
75
* Items denoted with an asterisk represent management contracts or compensatory
plans or arrangements.
76
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange
Act of 1934, the registrant has duly caused this report to be signed on its
behalf by the undersigned, thereunto duly authorized.
Pursuant to the requirements of the Securities Exchange Act of 1934, this
report has been signed below by the following persons on behalf of the
registrant and in the capacities and on the dates indicated.
77
EXHIBIT INDEX
78
79
*Items denoted with an asterisk represent management contracts or compensatory
plans or arrangements.
80
Table of Contents
(In thousands except share and per share data)
Predecessor
Predecessor
Successor
Company
Company
Company
2001
2002
2003
$
(160,757
)
$
(123,313
)
$
(8,606
)
534
13
$
(161,291
)
$
(123,313
)
$
(8,619
)
$
(8.48
)
$
(6.66
)
$
(1.56
)
$
(8.51
)
$
(6.66
)
$
(1.57
)
Table of Contents
(In thousands except share and per share data)
Table of Contents
(In thousands except share and per share data)
Table of Contents
(In thousands except share and per share data)
Predecessor
Reorganization
Fresh Start
Successor
Company
Adjustments
A
Adjustments
Company
$
11,826
$
$
13,248
F
$
25,074
Restricted cash
48,821
(35,573
)
viii
(13,248
)
F
Accounts receivable, net
94,180
(2,816
)
iv
250
C
91,614
48,156
14,185
E
62,341
33,693
(33,693
)
v
13,169
13,169
249,845
(72,082
)
14,435
192,198
133,351
(18,370
)
B
114,981
7,943
(7,943
)
C
Altamira trust assets
22,000
ix
22,000
Other assets
7,290
3,300
vii
(272
)
C
10,318
$
398,429
$
(46,782
)
$
(12,150
)
$
339,497
$
246,041
$
(239,842
)
$
$
6,199
23,579
(23,162
)
417
41,952
41,952
41,441
(10,866
)
250
C
30,825
353,013
(273,870
)
i
250
79,393
Long-term debt
1,939
135,000
ii
136,939
Altamira trust notes
22,000
ix
22,000
1,247
1,247
40,925
3,993
C
44,918
44,111
157,000
3,993
205,104
655
(655
)
D
Common stock, new
55
iii
55
Capital in excess of par
119,984
49,445
iii
(114,484
)
D
54,945
Retained earnings
48,238
20,588
vi
(68,826
)
D
(37,754
)
37,754
D
(168
)
168
D
(129,650
)
129,650
D
1,305
70,088
(16,393
)
55,000
$
398,429
$
(46,782
)
$
(12,150
)
$
339,497
Table of Contents
(In thousands except share and per share data)
A.
As a result of the consummation of the Plan, the Company recognized a
gain on the reorganization as follows (dollars in thousands):
Amount
$
144,842
118,162
10,866
273,870
i
New senior secured notes
135,000
ii
Successor company common stock
49,500
iii
32,273
Accounts receivable
2,816
iv
33,693
v
Gain on debt restructuring
$
20,588
vi
$
32,273
Debt fees
300
vii
Restricted cash in segregated account
3,000
vii
$
35,573
viii
Assets transferred to Altamira Trust and Altamira Trust Notes
$
22,000
ix
B.
Reflects the revaluation of property to estimated fair value as of
September 29, 2002
C.
Reflects fair value adjustment as of September 29, 2002 in accordance with
Fresh Start Reporting
D.
Reflects the cancellation of the Old Common Stock and the elimination of
retained earnings
E.
Finished goods and work in process inventories have been valued based on
their estimated net selling price less cost
to complete, costs of disposal and reasonable profit margin
F.
Reclass restricted cash to cash
2002
2003
$
9,542
$
1,209
2,417
1,415
934
42
117
$
14,350
$
1,326
Table of Contents
(In thousands except share and per share data)
Predecessor Company
October 1,
Write-down of
September
2000
Fiscal
assets to net
30, 2001
reserve
2001
realizable
Reserves
reserve
balance
charges
value
utilized
balance
$
$
27,883
$
27,883
$
$
8,670
3,391
10,353
1,708
28,989
28,989
598
11,112
11,464
246
9,268
71,375
56,872
21,817
1,954
11,451
11,451
$
9,268
$
82,826
$
56,872
$
33,268
$
1,954
Table of Contents
(In thousands except share and per share data)
Table of Contents
(In thousands except share and per share data)
Successor
Predecessor Company
Company
September
Write-down of
September
30, 2001
Fiscal
assets to net
29, 2002
Reserve
2002
realizable
Reserves
reserve
balance
charges
value
utilized
balance
$
$
53,906
$
53,906
$
$
1,708
4,123
4,488
1,343
9,012
9,012
246
4,009
4,255
1,954
71,050
62,918
8,743
1,343
8,063
8,063
$
1,954
$
79,113
$
62,918
$
16,806
$
1,343
Table of Contents
(In thousands except share and per share data)
Successor Company
September
Write-down of
September
29, 2002
Fiscal
assets to net
28, 2003
reserve
2003
realizable
Reserves
reserve
balance
charges
value
utilized
balance
$
$
15,937
$
15,937
$
$
1,343
662
1,648
357
$
1,343
$
16,599
$
15,937
$
1,648
$
357
Successor
Successor
Company
Company
2002
2003
$
80,744
$
61,859
17,887
167
825
50
99,456
62,076
7,842
2,993
$
91,614
$
59,083
Successor
Successor
Company
Company
2002
2003
$
24,080
$
19,795
32,933
26,505
5,328
5,053
$
62,341
$
51,353
Table of Contents
(In thousands except share and per share data)
Successor
Successor
Company
Company
2002
2003
$
12,655
$
9,754
34,531
30,836
63,961
63,889
3,834
7,250
114,981
111,729
13,526
$
114,981
$
98,203
Successor
Successor
Company
Company
2002
2003
$
3,400
$
3,357
3,000
3,022
1,111
2,475
2,807
2,151
$
10,318
$
11,005
Successor
Successor
Company
Company
2002
2003
$
1,343
$
357
3,782
3,443
1,288
805
2,286
337
6,215
2,016
$
14,914
$
6,958
Table of Contents
(In thousands except share and per share data)
Successor
Successor
Company
Company
2002
2003
$
135,000
$
135,000
With various due dates and a variable interest rate
(Repaid October 2002)
2,084
272
319
137,356
135,319
417
319
$
136,939
$
135,000
Table of Contents
(In thousands except share and per share data)
Fiscal year
Amount
$
319
135,000
$
135,319
Table of Contents
(In thousands except share and per share data)
Successor
Successor
Company
Company
2002
2003
$
89,100
$
98,085
(91,557
)
(98,257
)
$
(2,457
)
$
(172
)
Successor
Successor
Company
Company
2002
2003
$
(3,835
)
$
4,408
1,661
209
6,991
3,959
170
61
277
(166
)
5,264
8,471
(6,474
)
(8,610
)
$
(1,210
)
$
(139
)
$
(13,121
)
$
(10,333
)
22,628
19,431
3,261
16,318
7,353
11,895
11,783
15,477
28,016
26,327
(4,580
)
(4,831
)
6,271
(1,064
)
60,547
74,284
(61,794
)
(74,317
)
$
(1,247
)
$
(33
)
Predecessor Company
Successor
Company
2001
2002
2003
$
(122,746
)
$
(75,560
)
$
13,280
(42,470
)
(64,146
)
(23,056
)
$
(165,216
)
$
(139,706
)
$
(9,776
)
Table of Contents
(In thousands except share and per share data)
Predecessor Company
Successor
Company
2001
2002
2003
$
(5,163
)
$
(15,295
)
$
(13
)
(16
)
111
391
32
(240
)
(577
)
(30
)
(75
)
990
(557
)
(1,580
)
$
(4,459
)
$
(16,393
)
$
(1,170
)
Predecessor Company
Successor
Company
2001
2002
2003
(35.0
)%
(35.0
)%
(35.0
)%
(2.2
)
0.1
2.6
0.5
(1.1
)
66.7
(0.3
)
(0.1
)
0.3
35.2
23.8
(47.1
)
(0.8
)
0.2
0.8
(2.7
)%
(11.7
)%
(12.0
)%
Table of Contents
(In thousands except share and per share data)
2002
2003
$
53,424
$
63,807
1,770
1,931
3,574
3,814
227
234
4,421
1,538
172
2,360
544
(3,769
)
(3,058
)
1,628
1,658
$
63,807
$
70,468
$
43,342
$
41,725
(2,625
)
5,325
3,076
3,051
227
234
(3,769
)
(3,058
)
1,474
1,267
$
41,725
$
48,544
$
(22,082
)
(21,924
)
(110
)
$
(22,082
)
$
(22,034
)
Successor
Successor
Company
Company
2002
2003
$
(2,703
)
$
(4,168
)
(19,379
)
(17,986
)
120
$
(22,082
)
$
(22,034
)
Table of Contents
(In thousands except share and per share data)
2002
2003
$
36,587
$
40,279
36,051
39,708
22,427
26,260
3,209
3,501
2,274
2,624
1,567
1,350
24,011
26,688
22,616
25,257
17,731
20,934
2002
2003
6.03
%
5.97
%
8.06
%
7.74
%
3.72
%
3.79
%
Predecessor
Predecessor
Successor
Company
Company
Company
2001
2002
2003
$
1,973
$
1,770
$
1,931
3,415
3,574
3,814
(4,181
)
(3,660
)
(3,235
)
(187
)
(187
)
(5
)
(6
)
42
663
1,057
2,154
2,510
60
285
139
202
$
1,342
$
2,293
$
2,772
Table of Contents
(In thousands except share and per share data)
Table of Contents
(In thousands except share and per share data)
Table of Contents
(In thousands except share and per share data)
Number of
Weighted Average
Shares
Exercise Price
Exercise Price
Under Option
Per Share
Per Share
Balance, October 1, 2000 (Predecessor Company)
1,676,308
$
2.03
to
$
27.59
$
17.19
Granted
681,000
1.72
to
1.80
1.73
Exercised
to
Forfeited
(693,166
)
1.72
to
23.70
14.40
Balance, September 30, 2001 (Predecessor Company)
1,664,142
1.72
to
27.59
11.90
Granted
to
Exercised
to
Forfeited
(351,279
)
1.72
to
27.59
7.40
Cancelled pursuant to Plan of Reorganization
(1,312,863
)
1.72
to
27.59
13.10
Balance, September 29, 2002 (Successor Company)
to
Granted
147,000
4.00
to
4.00
4.00
Exercised
to
Forfeited
to
Balance, September 28, 2003 (Successor Company)
147,000
4.00
to
4.00
4.00
Table of Contents
(In thousands except share and per share data)
Successor
Predecessor Company
Company
2001
2002
2003
$
(172
)
$
96
$
(143
)
573
826
111
(3,755
)
(72
)
2,835
268
73
(776
)
(700
)
(1,232
)
(393
)
378
(89
)
$
911
$
(2,963
)
$
(120
)
Forward Foreign
Accumulated
Foreign Currency
Currency
Other
Translation
Pension Equity
Exchange
Comprehensive
Adjustment
Adjustment
Contracts
Loss
$
(16,887
)
$
(277
)
$
$
(17,164
)
(2,251
)
(5,133
)
(7,384
)
(19,138
)
(5,410
)
(24,548
)
3,451
(16,657
)
(13,206
)
15,687
22,067
37,754
2,066
(120
)
324
2,270
$
2,066
$
(120
)
$
324
$
2,270
Table of Contents
(In thousands except share and per share data)
Net Loss
Shares
Net Loss
per share
18,961,000
$
(160,757
)
$
(8.48
)
18,961,000
$
(160,757
)
$
(8.48
)
18,512,000
$
(123,313
)
$
(6.66
)
18,512,000
$
(123,313
)
$
(6.66
)
5,501,000
$
(8,606
)
$
(1.56
)
5,501,000
$
(8,606
)
$
(1.56
)
Table of Contents
(In thousands except share and per share data)
Interest expense
Other income and expense
Income tax expense or benefit
Reorganization costs
Fresh start adjustments
Direct-to-Retail
Unallocated
(dollars in thousands)
Automotive
Apparel
Home Fashions
Industrial
Items
Total
$
333,481
$
190,636
$
59,071
$
60,331
$
$
643,519
69,196
69,196
(2,946
)
(68,286
)
(143
)
(71,375
)
13,158
(119,639
)
(7,863
)
(8,493
)
(122,837
)
25,292
25,292
911
911
(165,216
)
16,056
18,954
3,882
13,728
52,620
$
354,701
$
72,827
$
33,272
$
52,373
$
$
513,173
60,357
60,357
(7,698
)
(44,207
)
(18,747
)
(398
)
(71,050
)
(14,350
)
(14,350
)
6,108
(66,268
)
(48,245
)
(1,966
)
(14,350
)
(124,721
)
14,080
14,080
(2,963
)
(2,963
)
(139,706
)
15,080
6,568
2,257
11,827
35,732
$
364,815
$
28,178
$
$
52,978
$
$
445,971
52,597
52,597
(6,902
)
(9,691
)
(6
)
(16,599
)
(1,326
)
(1,326
)
22,356
(16,596
)
1,282
(1,326
)
5,716
15,612
15,612
(120
)
(120
)
(9,776
)
7,780
829
6,290
14,899
Table of Contents
(In thousands except share and per share data)
Successor
Predecessor Company
Company
2001
2002
2003
$
74,729
$
78,214
$
102,010
60,303
70,430
39,615
8,085
4,603
143,117
153,247
141,625
500,402
359,926
304,346
$
643,519
$
513,173
$
445,971
Successor Company
2002
2003
$
19,690
$
22,901
14,415
34,105
22,901
84,794
79,928
$
118,899
$
102,829
Fiscal Year Ended September 29, 2002 (dollars in thousands)
Entities in
Entities not in
Reorganization
Reorganization
Consolidated
Proceedings
Proceedings
Eliminations
Total
$
359,929
$
155,621
$
(2,377
)
$
513,173
430,541
209,559
(2,206
)
637,894
(70,612
)
(53,938
)
(171
)
(124,721
)
4,777
10,208
14,985
(75,389
)
(64,146
)
(171
)
(139,706
)
(15,838
)
(555
)
(16,393
)
$
(59,551
)
$
(63,591
)
$
(171
)
$
(123,313
)
Table of Contents
(In thousands except share and per share data)
Fiscal Year Ended September 29, 2002
(dollars in thousands)
Entities in
Entities not in
Reorganization
Reorganization
Consolidated
proceedings
Proceedings
Total
$
40,059
$
1,600
$
41,659
(4,689
)
(2,582
)
(7,271
)
27,544
1,502
29,046
11,957
11,957
2,680
(397
)
2,283
37,492
(1,477
)
36,015
(28,851
)
1,554
(27,297
)
(36,576
)
(36,576
)
37,331
669
38,000
(32,273
)
(32,273
)
(60,369
)
2,223
(58,146
)
(99
)
(99
)
17,182
2,247
19,429
3,821
1,824
5,645
$
21,003
$
4,071
$
25,074
Table of Contents
(in thousands except share and per share data)
Predecessor Company:
Fiscal 2002 Quarter:
First
Second
Third
Fourth
$
137,568
$
129,674
$
133,555
$
112,376
10,838
(14,544
)
13,887
15,878
(15,081
)
(99,344
)
(15,361
)
6,473
(.82
)
(5.37
)
(.83
)
.35
(.82
)
(5.37
)
(.83
)
.35
Successor Company:
Fiscal 2003 Quarter:
First
Second
Third
Fourth
$
111,241
$
114,671
$
113,494
$
106,565
17,233
15,559
16,923
17,591
101
784
1,467
(10,958
)
.02
.14
.27
(1.99
)
.02
.14
.27
(1.99
)
Table of Contents
Analysis of Valuation and Qualifying Accounts
(dollars in thousands)
Additions
Balance
Charged to
Balance
Beginning
Cost and
End
of Period
Expenses
Deductions
Other
of Period
(1)
(2)
Reserve deducted from assets to
which it applies -
Receivables allowances
$
11,080
$
18,261
$
(18,336
)
$
(38
)
$
10,967
$
9,268
$
14,503
$
(21,817
)
$
$
1,954
Reserve deducted from assets to
which it applies -
Receivables allowances
$
10,967
$
23,998
$
(27,106
)
$
(17
)
$
7,842
$
1,954
$
8,132
$
(8,743
)
$
$
1,343
Reserve deducted from assets to
which it applies -
Receivables allowances
$
7,842
$
11,188
$
(16,027
)
$
(10
)
$
2,993
$
1,343
$
662
$
(1,648
)
$
$
357
(1)
Deductions are for the purpose for which the reserve was created.
(2)
Other amounts represent the effect of exchange rate fluctuations.
Table of Contents
Table of Contents
Name
Age (1)
Principal Occupation and Business Experience
Director Since
David G. Elkins (2)
61
Director of The Houston Exploration
Company, a natural gas E&P company (since
1999); Director, President and Co-Chief
Executive Officer of Sterling Chemicals,
Inc., a manufacturer of petrochemicals
(from 2001 to 2003), and as its Executive
Vice President and General Counsel (from
1998 to 2001); senior partner at Andrews &
Kurth L.L.P., a law firm (from 1974 until
1998)
2002
John A. Emrich
59
President and Chief Executive Officer
(since 2000); President and Chief Operating
Officer (from 1995 to 1999); Senior Vice
President and President/Automotive Business
Unit (from 1993 to 1995); Vice
President/Planning and Vice
President/Operations for the Apparel and
Home Fashions Business Unit (from 1991 to
1993)
1995
Kevin M. McShea
49
Director of Magnatrax, Inc., a manufacturer
of prefabricated steel buildings (since
2003); Director of All Star Gas, Inc., a
distributor of propane gas (since 2003);
Director of IMS, Inc., a metal fabrication
and machinery company (since 2000);
President and Chief Executive Officer of
Xpectra, Inc., a plastic injection molding
manufacturer (from 2000 to 2003); President
and Chief Executive Officer of E-M
Solutions, Inc., a contract manufacturer
(from 1996 to 1999); Chief Financial
Officer of Budget Rent a Car, Inc., a
travel and transportation company
(1990-1995)
2002
Michael T. Monahan
64
President of Monahan Enterprises, LLC, a
consulting firm (since 1999); Chairman of
Munder Capital Management, an investment
Management firm (from 1999 to 2001), and as
its Chief Executive Officer (from 1999 to
2000); President of Comerica Bank, a
commercial banking firm (from 1992 to
1999), and Comerica Incorporated, a
financial services holding firm (from 1993
to 1999); Director of Munder Funds, Inc. a
mutual fund firm (since 1999), Director of
CMS Energy, Inc., an integrated energy
company (since 2002)
2002
Table of Contents
Name
Age (1)
Principal Occupation and Business Experience
Director Since
Charles M. Price
58
President and Chief Executive Officer of
Horizon Management, Inc., an interim
management turnaround firm (since May
2002); Chief Executive Officer of Johnson
Rubber Company (since 2003); President and
Chief Executive Officer of ELM Packaging
LLP (from 2001 to 2002); President and
Chief Executive Officer of Southland
Technologies, Inc., an OEM automotive parts
supplier (from 1999 to 2000); President of
Brazos Sportswear (from 1998 to 1999);
President and Chief Executive Officer of
Wembley Neckwear (from 1997 to 1998);
Director of Breed Technologies and Unique
Fabricating, both automotive parts
suppliers (from 2001 to 2003)
2002
Todd A. Robinson
56
President and Chief Executive Officer of
Southwood Group, LLC, a manufacturer of
commercial construction products (since
1984); Director of McKenzie Forest Products
LLC (since 1998), Steelox Building Systems,
LLC (since 2002) and Wilkinson Hi-Rise,
LLC (from 2002 to 2003), all manufacturers
of construction products; Director of All
Star Gas, Inc., a distributor of propane
gas (since 2003)
2002
Ronald M. Ruzic
64
Director of AG Kühnle, Kopp & Kausch, a
manufacturer of compressors, turbines and
fans (since 1997); Director of Magmeti
Marelli, a subsidiary of Fiat SpA. (since
2003); Executive Vice President of
Borg-Warner Corporation and Group President
of Morse Tec and Turbosystems, an OEM
automotive supplier of engine and
transmission components and systems (from
1991 to 2003); for more than five years
prior thereto, the holder of various
domestic and international management
positions with Borg Warner Corporation
2002
(1)
Age as of December 14, 2003
(2)
Sterling Chemicals, Inc. filed a voluntary petition for reorganization
under Chapter 11 of the Bankruptcy Code on July 16, 2001 and emerged from
bankruptcy proceedings on December 19, 2002.
Table of Contents
Name
Age (1)
Office or Business Experience
Robert A. Emken, Jr.
40
General Counsel and Secretary (since 1999);
Associate Counsel (from 1991 to 1999);
Associate, Womble Carlyle Sandridge & Rice,
PLLC (from 1988 to 1991)
Alan R. Mackinnon
62
Vice President, Sales/Automotive (since
2002); Automotive Business Unit Vice
President of European Sales and Marketing
(from 2001 to 2002); Automotive Business Unit
Vice President of Global Sales to Ford (from
1999 to 2001); Automotive Business Unit Vice
President of European Sales and Marketing
(from 1994 to 1999)
Robert W. Nolan
65
Executive Vice President/Operations (since
2002); Automotive Business Unit Executive
Vice President (from 1996 to 2002);
Automotive Business Unit Vice President of
Worldwide Marketing (from 1993 to 1996)
Richard E. Novak
60
Vice President/Human Resources (since 1996);
Principal of Nova Consulting Group (from 1994
to 1996); Senior Vice President/Human
Resources of Joseph Horne Company, Inc. (from
1987 to 1994)
David B. Schweibold (2)
53
Vice President/Information Systems (since
2000); Vice President and Chief Information
Officer, Celotex Corp. (from 1997 to 2000);
Director of Information Systems, Raytheon
Corp. (from 1995 to 1997)
David H. Taylor
48
Chief Financial Officer (since 2002); Senior
Vice President-Finance, Heafner Tire Group
(now known as American Tire Distributors)
(from 1999 to 2001); Chief Operating Officer,
CBoard USA (from 1998 to 1999); Executive
Vice President-Finance, Secretary and
Director, JPS Textile Group, Inc. (now known
as JPS Industries) (from 1988 to 1998)
(1)
Age as of December 14, 2003
(2)
Mr. Schweibold has resigned
from the Company, such resignation to become
effective in January 2004.
Table of Contents
Long-Term
Compensation
Annual Compensation
Awards
Securities
Underlying
All Other
Fiscal
Other Annual
Options
Compensation
Name and Principal Position
Year
Salary ($)
Bonus ($)
Compensation ($)
(#)(1)
($)(2)
2003
675,000
150,000
25,000
58,805
2002
675,000
604,693
0
41,367
2001
675,000
0
0
17,688
2003
340,000
93,323
15,000
7,500
2002
262,500
205,000
0
0
2003
241,250
60,038
15,000
23,602
2002
235,001
141,074
0
21,182
2001
217,750
0
0
11,429
2003
218,633
36,997
75,960
(5)
15,000
7,325
2002
193,987
106,364
0
14,678
2001
160,387
0
17,700
(5)
0
0
2003
195,000
31,649
4,000
23,665
2002
195,000
99,983
0
21,492
2001
185,250
0
30,000
13,536
Table of Contents
Number of
Percent of
Securities
Total Options
Underlying
Granted to
Exercise
Grant Date
Options
Employees in
or Base
Expiration
Present Value
Name
Granted (#)
Fiscal Year
Price ($)
Date (1)
($)(2)
25,000
22.5
4.00
6/24/13
123,500
15,000
13.5
4.00
6/24/13
74,100
15,000
13.5
4.00
6/24/13
74,100
15,000
13.5
4.00
6/24/13
74,100
4,000
3.6
4.00
6/24/13
19,760
Table of Contents
FISCAL YEAR AND FISCAL YEAR-END OPTION VALUES
Number of Securities Underlying Unexercised
Value of Unexercised In-the-Money
Name
Options at Fiscal Year-End (#)
Options at Fiscal Year-End ($)(1)
Exercisable/Unexercisable
Exercisable/Unexercisable
0/25,000
0/156,250
0/15,000
0/93,750
0/15,000
0/93,750
0/15,000
0/93,750
0/4,000
0/25,000
Years of Service
Remuneration
10
15
20
25
30
$
$
20,833
$
31,250
$
41,667
$
52,083
$
62,500
25,000
37,500
50,000
62,500
75,000
29,167
43,750
58,333
72,917
87,500
33,333
50,000
66,667
83,333
100,000
37,500
56,250
75,000
93,750
112,500
41,667
62,500
83,333
104,167
125,000
50,000
75,000
100,000
125,000
150,000
Table of Contents
Ten Year Payments
Name of Individual
(Per Annum) (1)
$
300,000
100,000
125,000
100,000
(1)
The amounts in this column represent the full annual amount of a
participants Ten Year Payments if he becomes fully vested in his Existing
SERP benefits.
Table of Contents
Table of Contents
Amount and Nature of
Name and Address of Beneficial Owner
Beneficial Ownership
Percent of Class
Prudential Financial, Inc.
2,066,002
(1)
37.5
751 Broad Street
Newark, New Jersey 07102-3777
Wachovia Bank, National Association
868,466
(2)
15.8
301 S. College Street
Charlotte, NC 28288
Carl Marks Management Company, L.P.
575,613
(3)
10.4
135 East 57th Street
New York, NY 10022
Bank One, NA
516,682
(4)
9.4
1717 Main Street, 4th Floor
Dallas, TX 75201
PW Willow Fund LLC
416,501
(5)
7.5
c/o Bond Street Capital
700 Palisade Avenue
Englewood Cliffs, New Jersey 07632
GE Capital CFE, Inc.
406,736
(6)
7.4
201 High Ridge Road
Stamford, CT 06927
Table of Contents
Amount and Nature of
Name of Beneficial Owner
Beneficial Ownership
Percent of Class
2,000
*
4,277
*
2,000
*
2,000
*
2,000
*
2,000
*
2,000
*
0
*
357
*
14
*
2
*
16,719
*
Plan category
Number of
Weighted-
Number of securities
securities to be
average
remaining available for
issued upon
exercise
future issuance under
exercise of
price of
equity compensation
outstanding
outstanding
plans (excluding
options,
options,
securities reflected in
warrants
warrants and
column (a))
and rights
rights
(a)
(b)
(c)
147,000
4.00
463,000
147,000
463,000
Table of Contents
Table of Contents
1.
Financial Statements
See Item 8 of Part II
2.
Financial Statement Schedules
See Item 8 of Part II
3.
Exhibits
Exhibit No.
Description of Exhibit
(2) (a)
Amended Joint Plan of Reorganization under Chapter 11 of the U.S. Bankruptcy Code, dated August 15, 2002,
as filed with the U.S. Bankruptcy Court for the Southern District of New York (incorporated by reference
to Exhibit 2.1 to the Companys Current Report on Form 8-K filed with the SEC on October 4, 2002 (the
10/4/02 8-K)).
(2) (b)
Amended Disclosure Statement to Amended Joint Plan of Reorganization dated August 15, 2002 (incorporated by
reference to Exhibit 2.2 to the 10/4/02 8-K).
(2) (c)
Bankruptcy Court Order, dated September 20, 2002, confirming the Amended Joint Plan of Reorganization under
Chapter 11 of the U.S. Bankruptcy Code (incorporated by
reference to Exhibit 2.3 to the 10/4/02 8-K).
(3) (a)
Restated Certificate of Incorporation of the Company (incorporated by reference to Exhibit 3.1 to the
Companys 10/4/02 8-K).
(3) (b)
Amended and Restated By-Laws of the Company (incorporated by reference to Exhibit 3.2 to the Companys
10/4//02 8-K).
(4) (a)
Note Agreement, dated October 1, 2002, entered into by and between the Company and each of the purchasers
named in the purchasers schedule thereto (the Note Agreement) (incorporated by reference to Exhibit
(4)(a) to the Companys Annual Report on Form 10-K for the fiscal year ended September 29, 2002 (the 2002
Annual Report)).
(4) (b)
Amendment No. 1 to Note Agreement, dated December 17, 2003.
(4) (c)
Registration Rights Agreement, dated October 1, 2002, by and among the Company and the Investors named
therein (incorporated by reference to Exhibit (4)(b) to the 2002
Annual Report).
(10) (a)*
Guilford Mills, Inc. Non-Qualified Profit Sharing Plan for Certain of its Executive Officers and Key
Employees, effective July 1, 1989 (incorporated by reference to Exhibit (10) (a) (7) to the Companys
Annual Report on Form 10-K for the fiscal year ended
July 1, 1990 (the 1990 Annual Report)).
(10) (b)*
First Amendment, dated September 1, 1993, to the Guilford Mills, Inc. Non-Qualified Profit-Sharing Plan
(incorporated by reference to Exhibit (10)(b) to the Companys Annual Report on Form 10-K for the fiscal
year ended September 28, 1997 (the 1997 Annual
Report)).
(10)(c)*
Second Amendment, dated November 1, 1996, to the
Guilford Mills, Inc. Non-Qualified Profit-Sharing
Plan (incorporated by reference to Exhibit (10)(c) to
the 1997 Annual Report).
Table of Contents
(10) (d)*
Guilford Mills, Inc. Excess Benefit Plan (incorporated by reference to Exhibit (10) (a) to the Companys
Quarterly Report on Form 10-Q for the fiscal quarter ended
December 29, 1996).
(10) (e)*
First Amendment to the Guilford Mills, Inc. Excess Benefit Plan (incorporated by reference to Exhibit (10)
(w) to the Companys Annual Report on Form 10-K for the fiscal year ended September 30, 2001 (the 2001
Annual Report)).
(10) (f)*
Guilford Mills, Inc. Amended and Restated Trust for Non-Qualified Plans, dated as of February 16, 2001
(incorporated by reference to Exhibit (10) (x) to the 2001
Annual Report).
(10) (g)*
Guilford Mills, Inc. Executive Deferred Compensation Plan, dated as of February 12, 2001 (incorporated by
reference to Exhibit (10) (y) to the 2001 Annual Report).
(10) (h)*
Guilford Mills, Inc. Senior Managers Life Insurance Plan and related Plan Agreement (incorporated by
reference to Exhibit (10) (r) to the Companys Annual Report on Form 10-K for the fiscal year ended June
28, 1992 (1992 Annual Report)).
(10) (i)*
Guilford Mills, Inc. Senior Managers Pre-Retirement Life Insurance Agreement (incorporated by reference to
Exhibit (10) (s) to the 1992 Annual Report).
(10) (j)*
Guilford Mills, Inc. Senior Managers Supplemental Retirement Plan and related Plan Agreement (incorporated
by reference to Exhibit (10) (t) to the 1992 Annual Report).
(10) (k)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and John A. Emrich
(incorporated by reference to Exhibit (10)(l) of the 2002 Annual
Report).
(10) (l)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Richard E. Novak
(incorporated by reference to Exhibit (10) (m) of the 2002
Annual Report).
(10) (m)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Robert W. Nolan.
(10) (n)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Alan R. Mackinnon.
(10) (o)*
Salary Continuation Agreement, dated January 31, 2003, between the Company and David H. Taylor
(incorporated by reference to the Companys Quarterly Report on Form 10-Q for the fiscal quarter ended
December 29, 2002 (the 12/29/02 10-Q)).
(10) (p)*
Management Compensation Trust Agreement between the Company and North Carolina Trust Company dated July 1,
1991 (incorporated by reference to Exhibit (10) (y) to the 1992
Annual Report).
(10)(q)*
Amendment to the Management Compensation Trust
Agreement between the Company and North Carolina
Trust Company dated April 1, 1992 (incorporated by
reference to Exhibit (10) (z) to the 1992 Annual
Report).
(10) (r)*
Guilford Mills, Inc. Stock Option Plan for Nonemployee Directors (incorporated by reference to Exhibit
(10)(b) to the 12/29/02 10-Q).
(10) (s)*
Form of Stock Option Contract pursuant to the Guilford Mills, Inc. Stock Option Plan for Nonemployee
Directors (incorporated by reference to Exhibit (10) (a) to the Companys Quarterly Report on Form 10-Q for
the fiscal quarter ended March 30, 2003).
(10) (t)*
Guilford Mills, Inc. 2003 Stock Option Plan.
(10) (u)*
Form of Stock Option Contract pursuant to the Guilford Mills, Inc. 2003 Stock Option Plan.
(10) (v)*
Summary of Key Manager Short-Term Incentive Plan.
Table of Contents
(10)(w)*
Form of Indemnification Agreement for Directors
and Certain Employees (incorporated by reference to
Exhibit 10 to the Companys Quarterly Report on Form
10-Q for the fiscal quarter ended June 29, 2003).
(10) (x)
Exclusive Supply Agreement, dated December 17, 2003, by and among the Company, Guilford Mexico, S.A. de
C.V., Textiles Zana, S.A. de C.V., American Textil Acquisition, LLC and American Textil, S.A. de C.V.
(10) (y)
Steam Purchase Contract, dated November 30, 1984, by and between the Company and Cogentrix Eastern
Carolina, LLC. (successor to Cogentrix Leasing Corporation) (incorporated by reference to Exhibit (10)(v)
to the 2002 Annual Report).
(10) (z)
First Amendment to Steam Purchase Agreement, dated August 1, 1991, by and between the Company and Cogentrix
Eastern Carolina, LLC (incorporated by reference to Exhibit (10)(w)
to the 2002 Annual Report).
(10)(a)(a)
Altamira Trust Agreement and Declaration of
Trust, dated October 1, 2002, by and between the
Company and Wilmington Trust Company (incorporated by
reference to Exhibit (10)(x) to the 2002 Annual
Report).
(10) (b)(b)
Credit, Security, Guaranty and Pledge Agreement, dated October 1, 2002, among the Company, the Guarantors
and Lenders referred to therein, and Wachovia Bank, National Association, as Administrative Agent,
Collateral Agent and Issuing Bank (the Credit Agreement) (incorporated by reference to Exhibit (10)(y) to
the 2002 Annual Report).
(10) (c)(c)
Amendment No. 1 to Credit Agreement, dated December 17, 2003.
(10) (d)(d)
Amended and Restated Factoring Agreement, dated October 1, 2002, by and between the Company and The CIT
Group/Commercial Services, Inc. (incorporated by reference to Exhibit
(10)(z) to the 2002 Annual Report).
(21)
Subsidiaries of the Registrant.
(23) (a)
Consent of Independent Public Accountants.
(23) (b)
Notice regarding consent of Arthur Andersen LLP.
(31) (a)
Certification of Chief Executive Officer required by
Rule 13a-14(a).
(31) (b)
Certification of Chief Financial Officer required by
Rule 13a-14(a).
(32) (a)
Certification of Chief Executive Officer required by Rule 13a-14(b) or Rule 15d-14(b) and 18 U.S.C. Section
1350 (furnished herewith).
(32) (b)
Certification of Chief Financial Officer required by Rule 13a-14(b) or Rule 15d-14(b) and 18 U.S.C. Section
1350 (furnished herewith).
(b)
Reports on Form 8-K
None
Table of Contents
GUILFORD MILLS, INC.
By:
/s/ David H. Taylor
David H. Taylor
Chief Financial Officer
Dated: December 22, 2003
SIGNATURE
TITLE
DATE
/s/ Michael T. Monahan
Michael T. Monahan
Chairman of the Board of Directors
December 22, 2003
/s/ John A. Emrich
John A. Emrich
Director; President and Chief Executive
Officer
(Principal Executive Officer)
December 22, 2003
/s/ David H. Taylor
David H. Taylor
Chief Financial Officer (Principal
Financial and Accounting Officer)
December 22, 2003
/s/ David G. Elkins
David G. Elkins
Director
December 22, 2003
/s/ Kevin M. McShea
Kevin M. McShea
Director
December 22, 2003
/s/ Charles M. Price
Charles M. Price
Director
December 22, 2003
/s/ Todd A. Robinson
Todd A. Robinson
Director
December 22, 2003
/s/ Ronald M. Ruzic
Ronald M. Ruzic
Director
December 22, 2003
Table of Contents
Exhibit No.
Description of Exhibit
(2) (a)
Amended Joint Plan of Reorganization under Chapter 11 of the U.S. Bankruptcy Code, dated August 15, 2002,
as filed with the U.S. Bankruptcy Court for the Southern District of New York (incorporated by reference
to Exhibit 2.1 to the Companys Current Report on Form 8-K filed with the SEC on October 4, 2002 (the
10/4/02 8-K)).
(2) (b)
Amended Disclosure Statement to Amended Joint Plan of Reorganization dated August 15, 2002 (incorporated by
reference to Exhibit 2.2 to the 10/4/02 8-K).
(2) (c)
Bankruptcy Court Order, dated September 20, 2002, confirming the Amended Joint Plan of Reorganization under
Chapter 11 of the U.S. Bankruptcy Code (incorporated by
reference to Exhibit 2.3 to the 10/4/02 8-K).
(3) (a)
Restated Certificate of Incorporation of the Company (incorporated by reference to Exhibit 3.1 to the
Companys 10/4/02 8-K).
(3) (b)
Amended and Restated By-Laws of the Company (incorporated by reference to Exhibit 3.2 to the Companys
10/4//02 8-K).
(4) (a)
Note Agreement, dated October 1, 2002, entered into by and between the Company and each of the purchasers
named in the purchasers schedule thereto (the Note Agreement) (incorporated by reference to Exhibit
(4)(a) to the Companys Annual Report on Form 10-K for the fiscal year ended September 29, 2002 (the 2002
Annual Report)).
(4) (b)
Amendment No. 1 to Note Agreement, dated December 17, 2003.
(4) (c)
Registration Rights Agreement, dated October 1, 2002, by and among the Company and the Investors named
therein (incorporated by reference to Exhibit (4)(b) to the 2002
Annual Report).
(10) (a)*
Guilford Mills, Inc. Non-Qualified Profit Sharing Plan for Certain of its Executive Officers and Key
Employees, effective July 1, 1989 (incorporated by reference to Exhibit (10) (a) (7) to the Companys
Annual Report on Form 10-K for the fiscal year ended
July 1, 1990 (the 1990 Annual Report)).
(10) (b)*
First Amendment, dated September 1, 1993, to the Guilford Mills, Inc. Non-Qualified Profit-Sharing Plan
(incorporated by reference to Exhibit (10)(b) to the Companys Annual Report on Form 10-K for the fiscal
year ended September 28, 1997 (the 1997 Annual
Report)).
(10)(c)*
Second Amendment, dated November 1, 1996, to the
Guilford Mills, Inc. Non-Qualified Profit-Sharing
Plan (incorporated by reference to Exhibit (10)(c) to
the 1997 Annual Report).
(10) (d)*
Guilford Mills, Inc. Excess Benefit Plan (incorporated by reference to Exhibit (10) (a) to the Companys
Quarterly Report on Form 10-Q for the fiscal quarter ended
December 29, 1996).
(10) (e)*
First Amendment to the Guilford Mills, Inc. Excess Benefit Plan (incorporated by reference to Exhibit (10)
(w) to the Companys Annual Report on Form 10-K for the fiscal year ended September 30, 2001 (the 2001
Annual Report)).
(10) (f)*
Guilford Mills, Inc. Amended and Restated Trust for Non-Qualified Plans, dated as of February 16, 2001
(incorporated by reference to Exhibit (10) (x) to the 2001
Annual Report).
(10) (g)*
Guilford Mills, Inc. Executive Deferred Compensation Plan, dated as of February 12, 2001 (incorporated by
reference to Exhibit (10) (y) to the 2001 Annual Report).
(10) (h)*
Guilford Mills, Inc. Senior Managers Life Insurance Plan and related Plan Agreement (incorporated by
reference to Exhibit (10) (r) to the Companys Annual Report on Form 10-K for the fiscal year ended June
28, 1992 (1992 Annual Report)).
Table of Contents
(10) (i)*
Guilford Mills, Inc. Senior Managers Pre-Retirement Life Insurance Agreement (incorporated by reference to
Exhibit (10) (s) to the 1992 Annual Report).
(10) (j)*
Guilford Mills, Inc. Senior Managers Supplemental Retirement Plan and related Plan Agreement (incorporated
by reference to Exhibit (10) (t) to the 1992 Annual Report).
(10) (k)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and John A. Emrich
(incorporated by reference to Exhibit (10)(l) of the 2002 Annual
Report).
(10) (l)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Richard E. Novak
(incorporated by reference to Exhibit (10) (m) of the 2002
Annual Report).
(10) (m)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Robert W. Nolan.
(10) (n)*
Salary Continuation Agreement, dated November 12, 2002, by and between the Company and Alan R. Mackinnon.
(10) (o)*
Salary Continuation Agreement, dated January 31, 2003, between the Company and David H. Taylor
(incorporated by reference to the Companys Quarterly Report on Form 10-Q for the fiscal quarter ended
December 29, 2002 (the 12/29/02 10-Q)).
(10) (p)*
Management Compensation Trust Agreement between the Company and North Carolina Trust Company dated July 1,
1991 (incorporated by reference to Exhibit (10) (y) to the 1992
Annual Report).
(10)(q)*
Amendment to the Management Compensation Trust
Agreement between the Company and North Carolina
Trust Company dated April 1, 1992 (incorporated by
reference to Exhibit (10) (z) to the 1992 Annual
Report).
(10) (r)*
Guilford Mills, Inc. Stock Option Plan for Nonemployee Directors (incorporated by reference to Exhibit
(10)(b) to the 12/29/02 10-Q).
(10) (s)*
Form of Stock Option Contract pursuant to the Guilford Mills, Inc. Stock Option Plan for Nonemployee
Directors (incorporated by reference to Exhibit (10) (a) to the Companys Quarterly Report on Form 10-Q for
the fiscal quarter ended March 30, 2003).
(10) (t)*
Guilford Mills, Inc. 2003 Stock Option Plan.
(10) (u)*
Form of Stock Option Contract pursuant to the Guilford Mills, Inc. 2003 Stock Option Plan.
(10) (v)*
Summary of Key Manager Short-Term Incentive Plan.
(10)(w)*
Form of Indemnification Agreement for Directors
and Certain Employees (incorporated by reference to
Exhibit 10 to the Companys Quarterly Report on Form
10-Q for the fiscal quarter ended June 29, 2003).
(10) (x)
Exclusive Supply Agreement, dated December 17, 2003, by and among the Company, Guilford Mexico, S.A. de
C.V., Textiles Zana, S.A. de C.V., American Textil Acquisition, LLC and American Textil, S.A. de C.V.
(10) (y)
Steam Purchase Contract, dated November 30, 1984, by and between the Company and Cogentrix Eastern
Carolina, LLC. (successor to Cogentrix Leasing Corporation) (incorporated by reference to Exhibit (10)(v)
to the 2002 Annual Report).
(10) (z)
First Amendment to Steam Purchase Agreement, dated August 1, 1991, by and between the Company and Cogentrix
Eastern Carolina, LLC (incorporated by reference to Exhibit (10)(w)
to the 2002 Annual Report).
Table of Contents
(10)(a)(a)
Altamira Trust Agreement and Declaration of
Trust, dated October 1, 2002, by and between the
Company and Wilmington Trust Company (incorporated by
reference to Exhibit (10)(x) to the 2002 Annual
Report).
(10) (b)(b)
Credit, Security, Guaranty and Pledge Agreement, dated October 1, 2002, among the Company, the Guarantors
and Lenders referred to therein, and Wachovia Bank, National Association, as Administrative Agent,
Collateral Agent and Issuing Bank (the Credit Agreement) (incorporated by reference to Exhibit (10)(y) to
the 2002 Annual Report).
(10) (c)(c)
Amendment No. 1 to Credit Agreement, dated December 17, 2003.
(10) (d)(d)
Amended and Restated Factoring Agreement, dated October 1, 2002, by and between the Company and The CIT
Group/Commercial Services, Inc. (incorporated by reference to Exhibit
(10)(z) to the 2002 Annual Report).
(21)
Subsidiaries of the Registrant.
(23) (a)
Consent of Independent Public Accountants.
(23) (b)
Notice regarding consent of Arthur Andersen LLP.
(31) (a)
Certification of Chief Executive Officer required by
Rule 13a-14(a).
(31) (b)
Certification of Chief Financial Officer required by
Rule 13a-14(a).
(32) (a)
Certification of Chief Executive Officer required by Rule 13a-14(b) or Rule 15d-14(b) and 18 U.S.C. Section
1350 (furnished herewith).
(32) (b)
Certification of Chief Financial Officer required by Rule 13a-14(b) or Rule 15d-14(b) and 18 U.S.C. Section
1350 (furnished herewith).