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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549


FORM 10-Q

(Mark One)

     
x   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934
     
    For the quarterly period ended June 30, 2002
     
    OR
     
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF
THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]
     
    For the transition period from                         to                        

Commission File Number 0-20646


Caraustar Industries, Inc.
(Exact name of registrant as specified in its charter)

     
North Carolina
(State or other jurisdiction of
incorporation or organization)
  58-1388387
(I.R.S. Employer
Identification Number)
     
3100 Joe Jerkins Blvd., Austell, Georgia
(Address of principal executive offices)
  30106
(Zip Code)

(770) 948-3101
(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes x        No o

Indicate the number of shares outstanding of each of issuer’s classes of common stock, as of the latest practicable date, August 1, 2002.

     
Common Stock, $.10 par value   27,860,869

 
(Class)   (Outstanding)



 


TABLE OF CONTENTS

CONDENSED CONSOLIDATED BALANCE SHEETS
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
PART II. OTHER INFORMATION
ITEM 1. LEGAL PROCEEDINGS
ITEM 2. CHANGES IN SECURITIES
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K
SIGNATURES
EXHIBIT INDEX
Amendment No. 4 to Credit Agreement
Fifth Amendment to Guaranty Agreement
Fifth Amendment to Parent Guaranty
Asset Purchase Agreement
Earnings Per Share


Table of Contents

FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2002

CARAUSTAR INDUSTRIES, INC.

TABLE OF CONTENTS

         
        Page
       
PART I   FINANCIAL INFORMATION    
         
Item 1.   Condensed Consolidated Financial Statements:    
         
    Condensed Consolidated Balance Sheets as of June 30, 2002 and December 31, 2001.   3
         
    Condensed Consolidated Statements of Operations for the three-month and six-month periods ended June 30, 2002 and June 30, 2001.   4
         
    Condensed Consolidated Statements of Cash Flows for the six-month periods ended June 30, 2002 and June 30, 2001.   5
         
    Notes to Condensed Consolidated Financial Statements   6
         
Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations   22
         
Item 3.   Quantitative and Qualitative Disclosures About Market Risk   37
         
PART II   OTHER INFORMATION    
         
Item 1.   Legal Proceedings   38
         
Item 2.   Changes in Securities   38
         
Item 4.   Submission of Matters to a Vote of Security Holders   38
         
Item 6.   Exhibits and Reports on Form 8-K   39
         
Signatures       40
         
Exhibit Index       41

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED)
(In thousands, except share data)

                         
            June 30,   December 31,
            2002   2001
           
 
ASSETS                
CURRENT ASSETS:
               
   
Cash and cash equivalents
  $ 86,502     $ 64,244  
   
Receivables, net of allowances
    106,177       86,297  
   
Inventories
    100,349       101,823  
   
Refundable income taxes
    1,310       17,949  
   
Other current assets
    20,083       16,456  
 
   
     
 
     
Total current assets
    314,421       286,769  
 
   
     
 
PROPERTY, PLANT AND EQUIPMENT:
               
   
Land
    12,620       12,620  
   
Buildings and improvements
    138,156       135,727  
   
Machinery and equipment
    632,452       625,691  
   
Furniture and fixtures
    14,292       14,326  
 
   
     
 
 
    797,520       788,364  
   
Less accumulated depreciation
    (366,989 )     (337,988 )
 
   
     
 
   
Property, plant and equipment, net
    430,531       450,376  
 
   
     
 
GOODWILL, net
    148,577       146,465  
 
   
     
 
INVESTMENT IN UNCONSOLIDATED AFFILIATES
    58,877       62,285  
 
   
     
 
OTHER ASSETS
    16,818       15,086  
 
   
     
 
 
  $ 969,224     $ 960,981  
 
   
     
 
 
               
LIABILITIES AND SHAREHOLDERS’ EQUITY                
 
               
CURRENT LIABILITIES:
               
   
Current maturities of debt
  $ 48     $ 48  
   
Accounts payable
    62,505       52,133  
   
Accrued liabilities
    39,473       37,749  
   
Dividends payable
          833  
 
   
     
 
     
Total current liabilities
    102,026       90,763  
 
   
     
 
LONG-TERM DEBT, less current maturities
    512,140       508,691  
 
   
     
 
DEFERRED INCOME TAXES
    66,619       66,760  
 
   
     
 
DEFERRED COMPENSATION
    1,598       1,741  
 
   
     
 
OTHER LIABILITIES
    4,679       12,512  
 
   
     
 
MINORITY INTEREST
    857       935  
 
   
     
 
COMMITMENTS AND CONTINGENCIES (NOTE 10)
               
 
               
SHAREHOLDERS’ EQUITY:
               
   
Preferred stock, $.10 par value; 5,000,000 shares authorized; none issued
           
   
Common stock, $.10 par value; 60,000,000 shares authorized, 27,857,768 and 27,853,897 shares issued and outstanding at June 30, 2002 and December 31, 2001, respectively
    2,786       2,785  
   
Additional paid-in capital
    181,689       180,116  
   
Retained earnings
    97,404       97,488  
   
Accumulated other comprehensive loss
    (574 )     (810 )
 
   
     
 
 
    281,305       279,579  
 
   
     
 
 
  $ 969,224     $ 960,981  
 
   
     
 

The accompanying notes are an integral part of these financial statements.

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)
(In thousands, except per share data)

                                   
      For The Three Months Ended   For The Six Months Ended
      June 30,   June 30,
     
 
      2002   2001   2002   2001
     
 
 
 
SALES
  $ 233,220     $ 229,759     $ 455,383     $ 462,847  
COST OF SALES
    174,202       165,615       339,682       344,022  
 
   
     
     
     
 
 
Gross profit
    59,018       64,144       115,701       118,825  
FREIGHT COSTS
    14,709       13,444       27,730       26,430  
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    36,396       36,312       70,391       73,029  
RESTRUCTURING COSTS
    985             985       7,083  
 
   
     
     
     
 
 
Operating income
    6,928       14,388       16,595       12,283  
OTHER (EXPENSE) INCOME:
                               
Interest expense
    (9,377 )     (11,556 )     (18,679 )     (20,766 )
Interest income
    492       217       868       305  
Equity in income (loss) of unconsolidated affiliates
    1,032       (1,150 )     1,035       (2,735 )
Other, net
    (79 )     (791 )     (111 )     (513 )
 
   
     
     
     
 
 
    (7,932 )     (13,280 )     (16,887 )     (23,709 )
 
   
     
     
     
 
(LOSS) INCOME BEFORE MINORITY INTEREST, INCOME TAXES AND EXTRAORDINARY LOSS
    (1,004 )     1,108       (292 )     (11,426 )
MINORITY INTEREST
    55       65       78       37  
(BENEFIT) PROVISION FOR INCOME TAXES
    (368 )     797       (132 )     (3,634 )
 
   
     
     
     
 
(LOSS) INCOME BEFORE EXTRAORDINARY LOSS
    (581 )     376       (82 )     (7,755 )
EXTRAORDINARY LOSS FROM EARLY EXTINGUISHMENT OF DEBT, NET OF TAX BENEFIT
                      (2,695 )
 
   
     
     
     
 
NET (LOSS) INCOME
  $ (581 )   $ 376     $ (82 )   $ (10,450 )
 
   
     
     
     
 
BASIC
                               
(LOSS) INCOME PER COMMON SHARE BEFORE EXTRAORDINARY LOSS
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.28 )
 
   
     
     
     
 
EXTRAORDINARY LOSS PER COMMON SHARE
  $ 0.00     $ 0.00     $ 0.00     $ (0.10 )
 
   
     
     
     
 
NET (LOSS) INCOME PER COMMON SHARE
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.38 )
 
   
     
     
     
 
Weighted average number of shares outstanding
    27,857       27,852       27,857       27,834  
 
   
     
     
     
 
DILUTED
                               
(LOSS) INCOME PER COMMON SHARE BEFORE EXTRAORDINARY LOSS
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.28 )
 
   
     
     
     
 
EXTRAORDINARY LOSS PER COMMON SHARE
  $ 0.00     $ 0.00     $ 0.00     $ (0.10 )
 
   
     
     
     
 
NET (LOSS) INCOME PER COMMON SHARE
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.38 )
 
   
     
     
     
 
Diluted weighted average number of shares outstanding
    27,857       27,865       27,857       27,834  
 
   
     
     
     
 

     The accompanying notes are an integral part of these financial statements.

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)
(In thousands)

                     
        For the Six Months Ended
        June 30,
       
        2002   2001
       
 
Cash provided by (used in)
               
 
Operating activities:
               
   
Net loss
  $ (82 )   $ (10,450 )
   
Extraordinary loss from early extinguishment of debt
          4,305  
   
Depreciation and amortization
    30,896       31,011  
   
Restructuring costs
    985       3,987  
   
Other noncash adjustments
    (347 )     (5,867 )
   
Equity in income or loss of unconsolidated affiliates, net of distributions
    1,920       2,735  
   
Changes in current assets and liabilities, net of businesses acquired
    7,312       (9,430 )
 
   
     
 
   
Net cash provided by operating activities
    40,684       16,291  
 
   
     
 
 
               
 
Investing activities:
               
   
Purchases of property, plant and equipment
    (10,701 )     (17,868 )
   
Acquisitions of businesses, net of cash acquired
    (115 )     (34 )
   
Other
    875       89  
 
   
     
 
   
Net cash used in investing activities
    (9,941 )     (17,813 )
 
   
     
 
 
               
 
Financing activities:
               
   
Proceeds from senior credit facility
          18,000  
   
Repayments of senior credit facility
          (212,000 )
   
Proceeds from the issuance of the 7 1/4% and 9 7/8% notes
          291,200  
   
Repayments of other long and short-term debt
    (6,581 )     (67,109 )
   
7.74% senior notes prepayment penalty
          (3,565 )
   
Dividends paid
    (833 )     (7,202 )
   
Other
    (1,071 )     (1,525 )
 
   
     
 
   
Net cash (used in) provided by financing activities
    (8,485 )     17,799  
 
   
     
 
 
               
 
Net change in cash and cash equivalents
    22,258       16,277  
 
Cash and cash equivalents at beginning of period
    64,244       8,900  
 
   
     
 
 
Cash and cash equivalents at end of period
  $ 86,502     $ 25,177  
 
   
     
 
 
               
 
Supplemental Disclosures:
               
   
Cash payments for interest
  $ 18,244     $ 14,504  
 
   
     
 
   
Cash payments for income taxes
  $ 247     $ 1,113  
 
   
     
 
   
Stock issued for acquisitions
  $     $ 18,799  
 
   
     
 

The accompanying notes are an integral part of these financial statements.

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NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
JUNE 30, 2002
(UNAUDITED)

Note 1. Basis of Presentation

  The financial information included herein is unaudited; however, such information reflects all adjustments (consisting of normal recurring adjustments) which are, in the opinion of management, necessary for a fair statement of results for the interim periods. Certain notes and other information have been condensed or omitted from the interim financial statements; therefore, these financial statements should be read in conjunction with the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001. The results of operations for the six months ended June 30, 2002 are not necessarily indicative of the results to be expected for the full year.

Note 2. Acquisition

  In April 2002, the Company acquired the remaining 51 percent of the outstanding stock of Design Tubes Company Limited (“Design Tubes”), Toronto, Ontario, Canada in exchange for shares of a subsidiary of the Company convertible at the holder’s option (for no additional consideration) into approximately 141,000 shares of the Company’s common stock, valued at $1,472,000. The Company originally acquired its minority interest in Design Tubes in November 1998 and accounted for its 49 percent ownership using the equity method. Design Tubes manufactures paperboard tubes and also produces paper tube manufacturing equipment for companies throughout North America. Goodwill in the amount of $1,000,000 was recorded in the connection with the Design Tubes acquisition.

  The acquisition was accounted for under the purchase method of accounting, applying the provisions of Statements of Financial Accounting Standards No. 141 and, as a result, the Company recorded the assets and liabilities of the acquired company at their estimated fair values with the excess of the purchase price over these amounts being recorded as goodwill. Final allocations of the purchase price will be completed by December 31, 2002. The acquisition is not expected to have a material impact on the operations of the Company.

Note 3. Inventory

  During the second quarter of 2001, the Company completed a restructuring within the carton and custom packaging segment whereby certain subsidiaries were merged into an existing subsidiary in that segment. The restructuring was completed to simplify reporting and facilitate the management of segment operations. In connection with this restructuring, the Company changed, effective June 30, 2001, its inventory costing method of accounting for one of the merged subsidiaries from LIFO to FIFO in order to conform with the methodologies of the surviving subsidiary and all other Company-owned subsidiaries. The accompanying financial statements were restated in 2001 for this change. The effect of the change was to increase net assets as of June 30, 2001 by $794,000. The effect on the six month period ended June 30, 2001 net loss was a decrease of $36,000.

  Inventories are carried at the lower of cost or market. Cost includes materials, labor and overhead. Market, with respect to all inventories, is replacement cost or net realizable value. As described above, all inventories are valued using the first-in, first-out method.

  Inventories at June 30, 2002 and December 31, 2001 were as follows (in thousands):

                 
    June 30,   December 31,
    2002   2001
   
 
Raw materials and supplies
  $ 39,462     $ 40,357  
Finished goods and work in process
    60,887       61,466  
 
   
     
 
Total inventory
  $ 100,349     $ 101,823  
 
   
     
 

Note 4. Comprehensive Income or Loss

  Total comprehensive income or loss, consisting of net income or loss plus changes in foreign currency translation adjustment for the three months ended June 30, 2002 and 2001 was a loss of $290,000 and income of $390,000, respectively. For the six months ended June 30, 2002 and 2001 total comprehensive income or loss was income of $154,000 and a loss of $10,574,000, respectively.

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Note 5. Senior Credit Facility and Other Long-Term Debt

  At June 30, 2002 and December 31, 2001, total long-term debt consisted of the following (in thousands):

                 
    June 30,   December 31,
    2002   2001
   
 
Senior credit facility
  $     $  
7 1/4 percent senior notes
    25,594       25,449  
7 3/8 percent senior notes
    194,387       197,716  
9 7/8 percent senior subordinated notes
    283,959       277,326  
Other notes payable
    8,248       8,248  
 
   
     
 
Total debt
    512,188       508,739  
Less current maturities
    (48 )     (48 )
 
   
     
 
Total long-term debt
  $ 512,140     $ 508,691  
 
   
     
 

  On March 29, 2001, the Company obtained a credit facility that provides for a revolving line of credit in the aggregate principal amount of $75,000,000 for a term of three years, including subfacilities of $10,000,000 for swingline loans and $15,000,000 for letters of credit, usage of which reduces availability under the facility. No borrowings were outstanding under the facility as of June 30, 2002, although an aggregate of $10,000,000 in letter of credit obligations were outstanding. The Company intends to use the facility for working capital, capital expenditures and other general corporate purposes. Although the facility is currently unsecured, the Company’s obligations under the facility are unconditionally guaranteed, on a joint and several basis, by all of its existing and subsequently acquired wholly-owned domestic subsidiaries. In addition, the Company expects that it and its subsidiary guarantors under the senior credit facility will likely be required to provide security to its senior lenders in exchange for proposed modifications to certain compliance covenants as discussed below.
 
  Borrowings under the facility bear interest at a rate equal to, at the Company’s option, either (1) the base rate (which is equal to the greater of the prime rate most recently announced by Bank of America, N.A., the administrative agent under the facility, or the federal funds rate plus one-half of 1 percent) or (2) the adjusted Eurodollar Interbank Offered Rate, in each case plus an applicable margin determined by reference to the Company’s leverage ratio (which is defined under the facility as the ratio of the Company’s total debt to its total capitalization). Based on the Company’s leverage ratio at June 30, 2002, the current margins are 2.0 percent for Eurodollar rate loans and 0.75 percent for base rate loans. Additionally, the undrawn portion of the facility is subject to a facility fee at an annual rate that is currently set at 0.5 percent based on the Company’s leverage ratio at June 30, 2002.
 
  The facility contains covenants that restrict, among other things, the Company’s ability and its subsidiaries’ ability to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness, make certain investments or acquisitions, enter into certain transactions with affiliates, make capital expenditures or change the nature of the Company’s business. The facility also contains several financial maintenance covenants, including covenants establishing a maximum leverage ratio (as described above), minimum tangible net worth and a minimum interest coverage ratio.
 
  The facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, incorrectness of representations and warranties, cross-default to other indebtedness, bankruptcy and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation and certain changes of control of the Company.
 
  During the third and fourth quarters of 2001 and the first and second quarters of 2002, the Company completed four amendments to its senior credit facility agreement. The first amendment, dated September 10, 2001, allows the Company to acquire up to $30,000,000 of its senior subordinated notes so long as no default or event of default exists on the date of the transaction, or will result from the transaction.
 
  The second amendment, dated November 30, 2001, provides for the issuance of letters of credit under the senior credit facility having an original expiration date more than one year from the date of issuance, if required under related industrial revenue bond documents and agreed to by the issuing lender.
 
  The third amendment was completed on January 22, 2002 with an effective date of September 30, 2001. The Company obtained this amendment in order to avoid the occurrence of an event of default under its senior credit facility agreement resulting from a violation of the interest coverage ratio covenant contained in this agreement. This amendment modified the definitions of “Interest Expense,” “Premier Boxboard Interest Expense” and “Standard Gypsum Interest Expense” to include interest income and the

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  benefit or expense derived from interest rate swap agreements or other interest hedge agreements. Additionally, the amendment lowered the minimum allowable interest coverage ratio for the fourth quarter of 2001 from 2.5:1.0 to 2.25:1.0, the first quarter of 2002 from 2.75:1.0 to 2.25:1.0, and the second quarter of 2002 from 2.75:1.0 to 2.50:1.0.
 
  In connection with the Company’s proposed acquisition of the Smurfit Industrial Packaging Group, the Company entered into a fourth amendment to its senior credit facility in July 2002. The purpose of this amendment was to obtain the lenders' required consent to the consummation of the acquisition, including the incurrence of no less than $50,000,000, but up to $60,000,000 in subordinated financing to fund a portion of the acquisition price, and to lower the minimum allowable tangible net worth for all periods after the effective date of the amendment. Additionally, this amendment increased the applicable margin component of the interest rates applicable to borrowings under the facility and the facility fee rate applicable to the undrawn portion of the facility. The provisions of the amendment permitting the partial subordinated debt financing for the acquisition are currently effective, and the remainder of the amendment will become effective upon (and only upon) the closing of the acquisition. Under the existing terms of the fourth amendment, and assuming the Company utilizes the financing contemplated by those terms, the Company expects, based on its leverage ratio after giving effect to the acquisition, that the new margins would be 2.75 percent for Eurodollar loans and 1.50 percent for base rate loans and that the new facility fee rate would be 0.55 percent.
 
  In addition, under the existing terms of the fourth amendment, the Company will be required upon the closing of its acquisition of the Smurfit Industrial Packaging Group, to enter into a security agreement under which the Company and its subsidiary guarantors under the senior credit facility will grant a first priority security interest in the Company’s respective accounts receivable and inventory to secure its obligations under the credit facility and its obligations under the Company’s 50% guarantees of the credit facilities of Standard Gypsum and Premier Boxboard. As provided under the existing terms of the fourth amendment, this security interest does not become effective until the first date on which the Company’s utilization of the credit facility (including the issuance of letters of credit) equals or exceeds 50% of the aggregate commitments and the ratio of the Company’s total debt to EBITDA, measured as of the fiscal quarter then most recently ended, is greater than 4.25 to 1.0. The Company is currently in discussions with the lenders under its senior credit agreement to further modify the terms of the fourth amendment to expand its potential financing options for the acquisition, to modify the maximum permitted leverage ratio covenant beginning with the third quarter of 2002 and to replace the minium interest coverage ratio covenant with a minimum fixed charge ratio covenant beginning with the third quarter of 2002. The company believes these further modifications may, in addition to increasing its flexibility to finance the acquisition, be necessary to enable it to avoid violations of the leverage ratio and interest coverage ratio covenants for the third quarter of 2002. The Company expects that in exchange for these proposed modifications, the Company’s lenders may require increased pricing and immediate effectiveness of the collateral requirement described above. Although the Company expects to be able to obtain these modifications on acceptable terms, it can give no assurance that it will be able to do so. See “Management's Discussion and Analysis of Financial Condition and Results of Operations —Liquidity Sources and Risks.”
 
  On March 22, 2001, the Company obtained commitments and executed an agreement for the issuance of $285,000,000 of 9 7/8 percent senior subordinated notes due April 1, 2011 and $29,000,000 of 7 1/4 percent senior notes due May 1, 2010. These senior subordinated notes and senior notes were issued at a discount to yield effective interest rates of 10.5 percent and 9.4 percent, respectively. Under the terms of the agreement, the Company received aggregate proceeds, net of issuance costs, of approximately $291,200,000 on March 29, 2001. These proceeds were used to repay borrowings outstanding under the Company’s former senior credit facility and its 7.74 percent senior notes. In connection with the repayment of the 7.74 percent senior notes, the Company incurred a prepayment penalty of approximately $3,600,000. The Company recorded an extraordinary loss of $2,695,000, which included the prepayment penalty and unamortized issuance costs of $705,000, net of tax benefit of $1,610,000. The difference between issue price and principal amount at maturity of the Company’s 7 1/4 percent senior and 9 7/8 percent senior subordinated notes will be accreted each year as interest expense in its financial statements. These notes are unsecured, but are guaranteed, on a joint and several basis, by all of the Company’s domestic subsidiaries, other than two that are not wholly-owned.
 
  During 1998, the Company registered with the Securities and Exchange Commission a total of $300,000,000 in public debt securities for issuance in one or more series and with such specific terms as to be determined from time to time. On June 1, 1999, the Company issued $200,000,000 in aggregate principal amount of its 7 3/8 percent notes due June 1, 2009. The 7 3/8 percent notes were issued at a discount to yield an effective interest rate of 7.473 percent and pay interest semiannually. The 7 3/8 percent notes are unsecured obligations of the Company.
 
  During the second and third quarters of 2001, the Company entered into four interest rate swap agreements in notional amounts totaling $285,000,000. The agreements, which have payment and expiration dates that correspond to the terms of the note obligations they cover, effectively converted $185,000,000 of the Company’s fixed rate 9 7/8 percent senior subordinated notes and $100,000,000 of the Company’s fixed rate 7 3/8 percent senior notes into variable rate obligations. The variable rates are based on the three-month LIBOR plus a fixed spread.
 
  The following table identifies the debt instrument hedged, the notional amount, the fixed spread and the three-month LIBOR at June 30, 2002 for each of the Company’s interest rate swaps. The June 30, 2002 three-month LIBOR is presented for informational purposes only and does not represent the Company’s actual effective rates in place at June 30, 2002.

                                 
                    Three-Month        
    Notional           LIBOR at        
    Amount   Fixed   June 30,   Total
Debt Instrument   (000's)   Spread   2002   Variable Rate

 
 
 
 
7 3/8 percent senior notes
  $ 50,000       2.365 %     1.86 %     4.225 %
7 3/8 percent senior notes
    25,000       1.445       1.86       3.305  
7 3/8 percent senior notes
    25,000       1.775       1.86       3.635  
9 7/8 percent senior subordinated notes
    185,000       4.400       1.86       6.260  
 
  In October 2001, the Company unwound its $185,000,000 interest rate swap agreement related to the 9 7/8 percent senior subordinated notes and received $9,093,000 from the bank counter-party. Simultaneously, the Company executed a new swap agreement with a fixed spread that was 85 basis points higher than the original swap agreement. The new swap agreement is the same notional amount, has the same terms and covers the same notes as the original agreement. The $9,093,000 gain, which was classified as a component of debt, is accreted to interest expense over the life of the notes and partially offsets the increase in interest expense. The Company executed these transactions in order to take advantage of market conditions. See “Note 13. Subsequent Events” regarding the subsequent August 2002 unwinding of the $185,000,000 interest rate swap agreement related to the 9 7/8 percent senior subordinated notes.

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  Under the provisions of SFAS No. 133, the Company has designated and accounted for its interest rate swap agreements as fair value hedges. The Company has assumed no ineffectiveness with regard to these agreements as they qualify for the short-cut method of accounting for fair value hedges of debt obligations, as prescribed by SFAS No. 133. At June 30, 2002 the aggregate fair value of the swap agreements is approximately $2,498,000 and is classified as a component of long-term assets and long-term debt in the accompanying balance sheet. The December 31, 2001 aggregate fair value of the swaps was $7,418,000 and is classified as a component of other long-term liabilities and long-term debt.
 
Note 6. New Accounting Pronouncements
 
  SFAS No. 142 supercedes APB Opinion No. 17, “Intangible Assets.” This pronouncement prescribes the accounting practices for goodwill and other intangible assets. Under this pronouncement, goodwill will no longer be amortized to earnings, but instead will be reviewed periodically (at least annually) for impairment. The Company adopted this pronouncement effective January 1, 2002. The Company is required to complete the initial impairment test within six months of adoption of SFAS 142. The Company has completed its initial impairment test and has determined that no impairment of goodwill exists.
 
  In July 2001, the FASB issued SFAS No. 143, “Accounting for Asset Retirement Obligations” (“SFAS No. 143”). This pronouncement requires entities to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred. When the liability is initially recorded, the entity capitalizes the cost by increasing the carrying amount of the related long-lived asset. Over time, the liability is accreted to its present value each period and the capitalized cost is depreciated over the useful life of the related asset. Upon settlement of the liability, the entity either settles the obligation for the amount recorded or incurs a gain or loss. SFAS No. 143 is effective for fiscal years beginning after June 15, 2002. The Company is currently assessing the impact of SFAS No. 143 on its financial position and results of operations.
 
  In August 2001, the FASB issued SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets” (“SFAS No. 144”). This pronouncement addresses financial accounting and reporting for the impairment or disposal of long-lived assets and supercedes SFAS No. 121. SFAS No. 144 is effective for fiscal years beginning after December 15, 2001. The Company adopted SFAS No. 144 as of January 1, 2002. This pronouncement did not have a material impact on the Company’s consolidated financial statements upon adoption.
 
  In June 2002, the FASB issued SFAS No. 146 “Accounting for Costs Associated with Exit or Disposal Activities” (“SFAS No. 146”). This pronouncement addresses accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging issues Task Force Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” SFAS No. 146 becomes effective for exit or disposal activities that are initiated after December 31, 2002. The Company does not expect the adoption of this pronouncement to have a material impact on its consolidated financial statements.

Note 7. Segment Information

  The Company operates principally in three business segments based on its products. The paperboard segment consists of facilities that manufacture 100 percent recycled uncoated and clay-coated paperboard and facilities that collect recycled paper and broker recycled paper and other paper rolls. The tube, core, and composite container segment is principally made up of facilities that produce spiral and convolute-wound tubes, cores, and cans. The carton and custom packaging segment consists of facilities that produce printed and unprinted folding carton and set-up boxes and facilities that provide contract manufacturing and contract packaging services. Intersegment sales are recorded at prices which approximate market prices.
 
  Operating income includes all costs and expenses directly related to the segment involved. Corporate expenses include corporate, general, administrative, and unallocated information systems expenses.

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  The following table presents certain business segment information for the periods indicated (in thousands):

                                     
        Three Months   Six Months
        Ended June 30,   Ended June 30,
       
 
        2002   2001   2002   2001
       
 
 
 
Sales (external customers):
                               
 
Paperboard
  $ 81,299     $ 81,993     $ 159,128     $ 164,791  
 
Tube, core and composite container
    68,942       66,691       133,800       134,837  
 
Carton and custom packaging
    82,979       81,075       162,455       163,219  
 
   
     
     
     
 
   
Total
  $ 233,220     $ 229,759     $ 455,383     $ 462,847  
 
 
   
     
     
     
 
Sales (intersegment):
                               
 
Paperboard
  $ 36,317     $ 27,849     $ 68,575     $ 63,492  
 
Tube, core and composite container
    956       953       1,835       1,955  
 
Carton and custom packaging
    214       166       371       301  
 
   
     
     
     
 
   
Total
  $ 37,487     $ 28,968     $ 70,781     $ 65,748  
 
 
   
     
     
     
 
Operating income:
                               
 
Paperboard(A)
  $ 4,621     $ 13,365     $ 13,912     $ 13,153  
 
Tube, core and composite container
    3,128       2,193       6,401       5,221  
 
Carton and custom packaging(B)
    2,744       1,619       3,836       641  
 
   
     
     
     
 
   
Total
    10,493       17,177       24,149       19,015  
Corporate expense
    (3,565 )     (2,789 )     (7,554 )     (6,732 )
 
   
     
     
     
 
Operating income
    6,928       14,388       16,595       12,283  
 
Interest expense
    (9,377 )     (11,556 )     (18,679 )     (20,766 )
 
Interest income
    492       217       868       305  
 
Equity in income (loss) of unconsolidated affiliates
    1,032       (1,150 )     1,035       (2,735 )
 
Other, net
    (79 )     (791 )     (111 )     (513 )
 
   
     
     
     
 
(Loss) Income before income taxes, minority interest and
extraordinary loss
  $ (1,004 )   $ 1,108     $ (292 )   $ (11,426 )
 
 
   
     
     
     
 


  (A)   Results include a second quarter 2002 charge to operations of $985,000 related to the revised estimate of fixed asset disposals at the Camden and Chicago paperboard mills. Results include first quarter 2001 charges to operations of $4,447,000 for restructuring costs related to the closing of the Chicago, Illinois paperboard mill. (See Note 9). Results also include a $3,800,000 reduction in reserves in the second quarter of 2001 related to expiring unfavorable supply contracts at the Sprague paperboard mill. These are related to the paperboard segment and are reflected in the segment’s operating income.
 
  (B)   Results include 2001 charges to operations of $2,636,000 related to the consolidation of the operations of the Salt Lake City, Utah carton plant into the Denver, Colorado carton plant. These costs are related to the carton and custom packaging segment and are reflected in the segment’s operating income (See Note 9).

Note 8. Goodwill Accounting

  Effective January 1, 2002, the Company adopted SFAS No. 142, “Goodwill and Other Intangible Assets.” SFAS No. 142 requires that goodwill no longer be amortized, but instead tested for impairment at least annually. The Company has completed the required transitional impairment test as of January 1, 2002 and found no impairment of goodwill. On an ongoing basis (absent any impairment indicators), the Company expects to perform its impairment tests during the fourth quarter.

  Income (loss) before extraordinary item, net income (loss) and related income (loss) per share for the second quarter and first six months of 2001 adjusted to exclude goodwill amortization expense are as follows (in thousands, except per share information):

                             
        Three Months   Income Per Share
        Ended  
        June 30, 2001   Basic (1)   Diluted (1)
       
 
 
Income before extraordinary item:
                       
 
Reported income before extraordinary item
  $ 376     $ 0.01     $ 0.01  
 
Goodwill amortization
    670       0.02       0.02  
 
   
     
     
 
   
Adjusted income before extraordinary item
  $ 1,046     $ 0.04     $ 0.04  
 
 
   
     
     
 
Net income:
                       
 
Reported net income
  $ 376     $ 0.01     $ 0.01  
 
Goodwill amortization
    670       0.02       0.02  
 
   
     
     
 
   
Adjusted net income
  $ 1,046     $ 0.04     $ 0.04  
 
 
   
     
     
 

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        Six Months   Loss Per Share
        Ended  
        June 30, 2001   Basic   Diluted
       
 
 
Loss before extraordinary item:
                       
 
Reported loss before extraordinary item
  $ (7,755 )   $ (0.28 )   $ (0.28 )
 
Goodwill amortization
    1,372       0.05       0.05  
 
   
     
     
 
   
Adjusted loss before extraordinary item
  $ (6,383 )   $ (0.23 )   $ (0.23 )
 
 
   
     
     
 
Net loss:
                       
 
Reported net loss
  $ (10,450 )   $ (0.38 )   $ (0.38 )
 
Goodwill amortization
    1,372       0.05       0.05  
 
   
     
     
 
   
Adjusted net loss
  $ (9,078 )   $ (0.33 )   $ (0.33 )
 
 
   
     
     
 


       (1)      Individual per share components do not sum to the total due to rounding.

  As of June 30, 2002, goodwill of $148,577,000 (net of $20,500,000 of amortization) was attributable to the Company’s segments as follows: $77,648,000 for Paperboard, $27,759,000 for Tube, Core and Composite Container and $43,170,000 for Carton and Custom Packaging. During the first six months of 2002, $1,000,000 of goodwill was acquired by the Company and no goodwill was impaired or written off.

Note 9. Restructuring Costs

  In January 2001, the Company initiated a plan to close its paperboard mill located in Chicago, Illinois and recorded a pretax charge to operations of approximately $4,447,000. The mill was profitable through 1998, but declining sales resulted in losses of approximately $2,600,000 and $1,500,000 in 1999 and 2000, respectively. The $4,447,000 charge included a $2,237,000 noncash asset impairment write down of fixed assets to estimated net realizable value and a $1,221,000 accrual for severance and termination benefits for 16 salaried and 59 hourly employees terminated in connection with this plan as well as a $989,000 accrual for other exit costs. The remaining other exit costs will be paid by December 31, 2002. As of June 30, 2002, one employee remained to assist in the closing of the mill. The Company is marketing the property and will complete the exit plan upon the sale of the property, which it anticipates will occur prior to December 31, 2003.

  The following is a summary of the Camden and Chicago mills' restructuring activity from January 1, 2001 to June 30, 2002 (in thousands):

                                           
Camden Chicago


Severance and
  Other
Asset Asset Termination Other Exit
Impairment Impairment Benefits Costs Total





2001 provision
        $ 2,237     $ 1,221     $ 989     $ 4,447  
 
Noncash
          (2,237 )                 (2,237 )
     
     
     
     
     
 
 
Cash
                1,221       989       2,210  
2001 cash activity
                (1,221 )     (597 )     (1,818 )
     
     
     
     
     
 
Balance as of December 31, 2001
                      392       392  
First quarter 2002 cash activity
                      (177 )     (177 )
     
     
     
     
     
 
Balance as of March 31, 2002
                      215       215  
2002 noncash (benefit) provision
  $ (500 )     1,485                   985  
     
     
     
     
     
 
Second quarter 2002 noncash activity
    500       (1,485 )                 (985 )
Second quarter 2002 cash activity
                      (4 )     (4 )
     
     
     
     
     
 
Balance as of June 30, 2002
  $     $     $     $ 211     $ 211  
     
     
     
     
     
 

  In March 2001, the Company initiated a plan to consolidate the operations of the Salt Lake City, Utah carton plant into the Denver, Colorado carton plant and recorded a pretax charge to operations of approximately $2,636,000. The $2,636,000 charge included a $1,750,000 noncash asset impairment write down of fixed assets to estimated net realizable value and a $464,000 accrual for severance and termination benefits for 5 salaried and 31 hourly employees terminated in connection with this plan as well as a $422,000 accrual for other exit costs. All exit costs were paid as of December 31, 2001, and the exit plan was completed.

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  The second quarter 2002 results include a $985,000 noncash, pre-tax restructuring charge related to the permanent closure of our Camden and Chicago paperboard mills, which were shut down in 2000 and 2001, respectively. The $985,000 charge represents a revised estimate of fixed asset disposals at these mills. The Chicago mill recorded a $1,485,000 additional provision while the Camden mill overestimated the fixed asset write-off and recorded a credit of $500,000.

Note 10. Litigation

  On March 26, 2002, the Company reached a final settlement with Georgia-Pacific Corporation concerning the dispute regarding the terms of the long-term supply agreement that had been the subject of the Company’s previously reported litigation with Georgia-Pacific. The Company and G-P Gypsum Corporation, a wholly-owned subsidiary of Georgia-Pacific, have resolved the dispute by entering into a new five-year paperboard supply agreement that provides that the Company will produce and sell to G-P Gypsum between 0.378 and 0.756 billion square feet (10,000 to 20,000 tons) of paper per year to be used in their ToughRock wallboard. This new paperboard supply agreement supersedes the terms of the tentative settlement previously announced on May 9, 2001 and the agreement and transition period that had been a part of that tentative settlement. As a result of the final settlement, the Company’s previously filed suit against Georgia-Pacific in the General Court of Justice, Superior Court Division of Mecklenburg County, North Carolina (Case No. 00-CVS-12302), and Georgia-Pacific’s previously reported separate action filed in the Superior Court of Fulton County, Georgia (Case No. 2000-CV-27684), were each dismissed with prejudice on April 1 and 2, 2002, respectively.

Note 11. Income (Loss) Per Share

  The following is a reconciliation of the numerators and denominators of the basic and diluted (loss) income per share computations for (loss) income before extraordinary item (in thousands, except per share information):

                                 
    Three Months   Six Months
    Ended June 30,   Ended June 30,
   
 
    2002   2001   2002   2001
   
 
 
 
Calculation of Basic (Loss) Income Per Share:
                               
(Loss) income before extraordinary item
  $ (581 )   $ 376     $ (82 )   $ (7,755 )
Weighted average number of common shares outstanding
    27,857       27,852       27,857       27,834  
 
   
     
     
     
 
Basic (loss) income per share
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.28 )
 
   
     
     
     
 
Calculation of Diluted (Loss) Income Per Share:
                               
(Loss) income before extraordinary item
  $ (581 )   $ 376     $ (82 )   $ (7,755 )
Weighted average number of common shares outstanding
    27,857       27,852       27,857       27,834  
Effect of dilutive stock options
          13              
 
   
     
     
     
 
Weighted average number of common shares outstanding assuming dilution
    27,857       27,865       27,857       27,834  
 
   
     
     
     
 
Diluted (loss) income per share
  $ (0.02 )   $ 0.01     $ (0.00 )   $ (0.28 )
 
   
     
     
     
 

  Approximately 1,484,000 and 1,856,000 common stock equivalents are excluded from the three month periods ended June 30, 2002 and 2001, respectively, and approximately 1,620,000 and 1,813,000 common stock equivalents are excluded from the first half of 2002 and 2001, respectively. These common stock equivalents are excluded because they are anti-dilutive.

Note 12. Guarantor Condensed Consolidating Financial Statements

  These condensed consolidating financial statements reflect Caraustar Industries Inc. and Subsidiary Guarantors, which consist of all of the Company’s wholly-owned subsidiaries other than foreign subsidiaries and two domestic subsidiaries that are not wholly-owned. These nonguarantor subsidiaries are herein referred to as “Nonguarantor Subsidiaries.” Separate financial statements of the Subsidiary Guarantors are not presented because the subsidiary guarantees are joint and several and full and unconditional and the Company believes the condensed consolidating financial statements presented are more meaningful in understanding the financial position of the Subsidiary Guarantors and the separate financial statements are deemed not material to investors.

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING BALANCE SHEET
(In thousands)

                                             
        As of June 30, 2002
       
                Guarantor   Nonguarantor                
        Parent   Subsidiaries   Subsidiaries   Eliminations   Total
       
 
 
 
 
       
ASSETS
CURRENT ASSETS:
                                       
 
Cash and cash equivalents
  $ 85,773     $ 199     $ 530             $ 86,502  
 
Intercompany funding
    285,536       (275,958 )     (9,578 )              
 
Receivables, net of allowances
    2,703       99,467       4,007               106,177  
 
Intercompany accounts receivable
          455       131     $ (586 )      
 
Inventories
          96,203       4,146               100,349  
 
Refundable income taxes
    1,005       139       166               1,310  
 
Other current assets
    13,111       6,447       525               20,083  
 
 
   
     
     
     
     
 
   
Total current assets
    388,128       (73,048 )     (73 )     (586 )     314,421  
 
 
   
     
     
     
     
 
PROPERTY, PLANT AND EQUIPMENT
    10,618       760,202       26,700               797,520  
 
Less accumulated depreciation
    (5,463 )     (345,390 )     (16,136 )             (366,989 )
 
 
   
     
     
     
     
 
 
Property, plant and equipment, net
    5,155       414,812       10,564               430,531  
 
 
   
     
     
     
     
 
INVESTMENT IN CONSOLIDATED SUBSIDIARIES
    522,958       129,849             (652,807 )      
 
 
   
     
     
     
     
 
GOODWILL, net
          145,515       3,062               148,577  
 
 
   
     
     
     
     
 
INVESTMENT IN UNCONSOLIDATED AFFILIATES
    58,295       582                     58,877  
 
 
   
     
     
     
     
 
OTHER ASSETS
    14,098       2,230       490               16,818  
 
 
   
     
     
     
     
 
 
  $ 988,634     $ 619,940     $ 14,043     $ (653,393 )   $ 969,224  
 
 
   
     
     
     
     
 
       
LIABILITIES AND SHAREHOLDERS’ EQUITY
CURRENT LIABILITIES:
                                       
 
Current maturities of debt
  $     $ 48     $             $ 48  
 
Accounts payable
  14,133       45,401     2,971               62,505  
 
Intercompany accounts payable
          131       455     $ (586 )      
 
Accrued liabilities
    7,002       31,412       1,059               39,473  
 
 
   
     
     
     
     
 
   
Total current liabilities
    21,135       76,992       4,485       (586 )     102,026  
 
 
   
     
     
     
     
 
LONG-TERM DEBT, less current maturities
    503,940       8,200                     512,140  
 
 
   
     
     
     
     
 
DEFERRED INCOME TAXES
    52,985       12,241       1,393               66,619  
 
 
   
     
     
     
     
 
DEFERRED COMPENSATION
    1,544       54                     1,598  
 
 
   
     
     
     
     
 
OTHER LIABILITIES
          4,679                     4,679  
 
 
   
     
     
     
     
 
MINORITY INTEREST
                      857       857  
 
 
   
     
     
     
     
 
SHAREHOLDERS’ EQUITY:
                                       
 
Common stock
    2,739       884       523       (1,360 )     2,786  
 
Additional paid-in capital
    207,341       600,030       7,961       (633,643 )     181,689  
 
Retained earnings
    198,950       (83,140 )     255       (18,661 )     97,404  
 
Accumulated other comprehensive loss
                (574 )             (574 )
 
 
   
     
     
     
     
 
 
    409,030       517,774       8,165       (653,664 )     281,305  
 
 
   
     
     
     
     
 
 
  $ 988,634     $ 619,940     $ 14,043     $ (653,393 )   $ 969,224  
 
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING BALANCE SHEET
(In thousands)

                                             
        As of December 31, 2001
       
                Guarantor   Nonguarantor                
        Parent   Subsidiaries   Subsidiaries   Eliminations   Total
       
 
 
 
 
       
ASSETS
CURRENT ASSETS:
                                       
 
Cash and cash equivalents
  $ 63,277     $ 432     $ 535             $ 64,244  
 
Intercompany funding
    324,844       (315,985 )     (8,859 )              
 
Receivables, net of allowances
    1,817       81,669       2,811               86,297  
 
Intercompany accounts receivable
          270       288     $ (558 )      
 
Inventories
          98,063       3,760               101,823  
 
Refundable income taxes
    17,689       140       120               17,949  
 
Other current assets
    12,168       3,648       640               16,456  
 
 
   
     
     
     
     
 
   
Total current assets
    419,795       (131,763 )     (705 )     (558 )     286,769  
 
 
   
     
     
     
     
 
PROPERTY, PLANT AND EQUIPMENT
    9,830       753,133       25,401               788,364  
 
Less accumulated depreciation
    (4,523 )     (318,010 )     (15,455 )             (337,988 )
 
 
   
     
     
     
     
 
 
Property, plant and equipment, net
    5,307       435,123       9,946             450,376  
 
 
   
     
     
     
     
 
INVESTMENT IN CONSOLIDATED SUBSIDIARIES
    522,958       126,774             (649,732 )      
 
 
   
     
     
     
     
 
GOODWILL, net
          145,515       950               146,465  
 
 
   
     
     
     
     
 
INVESTMENT IN UNCONSOLIDATED AFFILIATES
    60,134       2,151                     62,285  
 
 
   
     
     
     
     
 
OTHER ASSETS
    12,289       2,754       43               15,086  
 
 
   
     
     
     
     
 
 
    $1,020,483     $ 580,554       $10,234       $(650,290 )     $960,981  
 
 
   
     
     
     
     
 
       
LIABILITIES AND SHAREHOLDERS’ EQUITY
CURRENT LIABILITIES:
                                       
 
Current maturities of debt
  $     $ 48     $             $ 48  
 
Accounts payable
    16,862       32,866       2,405               52,133  
 
Intercompany accounts payable
          288       270     $ (558 )      
 
Accrued liabilities
    7,538       29,428       783               37,749  
 
Dividends payable
    833                           833  
 
 
   
     
     
     
     
 
   
Total current liabilities
    25,233       62,630       3,458       (558 )     90,763  
 
 
   
     
     
     
     
 
LONG-TERM DEBT, less current maturities
    499,708       8,983                     508,691  
 
 
   
     
     
     
     
 
DEFERRED INCOME TAXES
    53,367       12,243       1,150               66,760  
 
 
   
     
     
     
     
 
DEFERRED COMPENSATION
    1,687       54                     1,741  
 
 
   
     
     
     
     
 
OTHER LIABILITIES
    8,475       4,037                     12,512  
 
 
   
     
     
     
     
 
MINORITY INTEREST
                      935       935  
 
 
   
     
     
     
     
 
SHAREHOLDERS’ EQUITY:
                                       
 
Common stock
    2,738       884       142       (979 )     2,785  
 
Additional paid-in capital
    207,240       598,597       5,228       (630,949 )     180,116  
 
Retained earnings
    222,035       (106,874 )     1,066       (18,739 )     97,488  
 
Accumulated other comprehensive loss
                (810 )             (810 )
 
 
   
     
     
     
     
 
 
    432,013       492,607       5,626       (650,667 )     279,579  
 
 
   
     
     
     
     
 
 
    $1,020,483       $580,554       $10,234       $(650,290 )     $960,981  
 
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS
(In thousands)

                                           
      For The Three Months Ended June 30, 2002
     
              Guarantor   Nonguarantor                
      Parent   Subsidiaries   Subsidiaries   Eliminations   Total
     
 
 
 
 
SALES
  $     $ 270,555     $ 6,521     $ (43,856 )   $ 233,220  
COST OF SALES
    (94 )     213,073       5,079       (43,856 )     174,202  
 
   
     
     
     
     
 
 
Gross profit
    94       57,482       1,442             59,018  
FREIGHT COSTS
          14,444       265               14,709  
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    3,637       31,463       1,296               36,396  
RESTRUCTURING COSTS
          985                     985  
 
   
     
     
     
     
 
 
Operating (loss) income
    (3,543 )     10,590       (119 )           6,928  
OTHER (EXPENSE) INCOME:
                                       
Interest expense
    (9,288 )     (88 )     (102 )     101       (9,377 )
Interest income
    495       97       1       (101 )     492  
Equity in income (loss) of unconsolidated affiliates
    1,037       (5 )                   1,032  
Other, net
          51       (130 )             (79 )
 
   
     
     
     
     
 
 
    (7,756 )     55       (231 )           (7,932 )
 
   
     
     
     
     
 
(LOSS) INCOME BEFORE MINORITY INTEREST AND INCOME TAXES
    (11,299 )     10,645       (350 )           (1,004 )
MINORITY INTEREST
                      55       55  
BENEFIT FOR INCOME TAXES
    (368 )                         (368 )
 
   
     
     
     
     
 
NET (LOSS) INCOME
  $ (10,931 )   $ 10,645     $ (350 )   $ 55     $ (581 )
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS
(In thousands)

                                           
      For The Three Months Ended June 30, 2001
     
              Guarantor   Nonguarantor                
      Parent   Subsidiaries   Subsidiaries   Eliminations   Total
     
 
 
 
 
SALES
  $     $ 261,116     $ 6,123     $ (37,480 )   $ 229,759  
COST OF SALES
    6       198,125       4,964       (37,480 )     165,615  
 
   
     
     
     
     
 
 
Gross profit
    (6 )     62,991       1,159             64,144  
FREIGHT COSTS
            13,237       207               13,444  
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    3,977       30,223       2,112               36,312  
 
   
     
     
     
     
 
 
Operating (loss) income
    (3,983 )     19,531       (1,160 )           14,388  
OTHER (EXPENSE) INCOME:
                                       
Interest expense
    (11,448 )     (314 )     (4 )     210       (11,556 )
Interest income
    418       6       3       (210 )     217  
Equity in loss of unconsolidated affiliates
    (1,138 )     (12 )                   (1,150 )
Other, net
          (799 )     8               (791 )
 
   
     
     
     
     
 
 
    (12,168 )     (1,119 )     7             (13,280 )
 
   
     
     
     
     
 
(LOSS) INCOME BEFORE MINORITY INTEREST AND INCOME TAXES
    (16,151 )     18,412       (1,153 )           1,108  
MINORITY INTEREST
                      65       65  
PROVISION FOR INCOME TAXES
    797                         797  
 
   
     
     
     
     
 
NET (LOSS) INCOME
  $ (16,948 )   $ 18,412     $ (1,153 )   $ 65     $ 376  
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS
(In thousands)

                                           
      For The Six Months Ended June 30, 2002
     
              Guarantor   Nonguarantor                
      Parent   Subsidiaries   Subsidiaries   Eliminations   Total
     
 
 
 
 
SALES
  $     $ 525,653     $ 11,775     $ (82,045 )   $ 455,383  
COST OF SALES
    (94 )     412,557       9,264       (82,045 )     339,682  
 
   
     
     
     
     
 
 
Gross profit
    94       113,096       2,511             115,701  
FREIGHT COSTS
          27,250       480               27,730  
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    7,053       60,819       2,519               70,391  
RESTRUCTURING COSTS
          985                     985  
 
   
     
     
     
     
 
 
Operating (loss) income
    (6,959 )     24,042       (488 )           16,595  
OTHER (EXPENSE) INCOME:
                                       
Interest expense
    (18,508 )     (167 )     (201 )     197       (18,679 )
Interest income
    1,048       14       3       (197 )     868  
Equity in income (loss) of unconsolidated affiliates
    1,117       (82 )                   1,035  
Other, net
    87       (73 )     (125 )             (111 )
 
   
     
     
     
     
 
 
    (16,256 )     (308 )     (323 )           (16,887 )
 
   
     
     
     
     
 
(LOSS) INCOME BEFORE MINORITY INTEREST AND INCOME TAXES
    (23,215 )     23,734       (811 )           (292 )
MINORITY INTEREST
                      78       78  
BENEFIT FOR INCOME TAXES
    (132 )                         (132 )
 
   
     
     
     
     
 
NET (LOSS) INCOME
  $ (23,083 )   $ 23,734     $ (811 )   $ 78     $ $(82 )
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF OPERATIONS
(In thousands)

                                           
      For The Six Months Ended June 30, 2001
     
              Guarantor   Nonguarantor                
      Parent   Subsidiaries   Subsidiaries   Eliminations   Total
     
 
 
 
 
SALES
  $     $ 526,096     $ 12,204     $ (75,453 )   $ 462,847  
COST OF SALES
    28       409,921       9,526       (75,453 )     344,022  
 
   
     
     
     
     
 
 
Gross profit
    (28 )     116,175       2,678             118,825  
FREIGHT COSTS
          26,022       408               26,430  
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
    7,920       61,736       3,373               73,029  
RESTRUCTURING COSTS
          7,083                     7,083  
 
   
     
     
     
     
 
 
Operating (loss) income
    (7,948 )     21,334       (1,103 )           12,283  
OTHER (EXPENSE) INCOME:
                                       
Interest expense
    (20,546 )     (635 )     (9 )     424       (20,766 )
Interest income
    691       27       11       (424 )     305  
Equity in loss of unconsolidated affiliates
    (2,711 )     (24 )                   (2,735 )
Other, net
          (501 )     (12 )         (513 )
 
   
     
     
     
     
 
 
    (22,566 )     (1,133 )     (10 )           (23,709 )
 
   
     
     
     
     
 
(LOSS) INCOME BEFORE MINORITY INTEREST, INCOME TAXES AND EXTRAORDINARY LOSS
    (30,514 )     20,201       (1,113 )           (11,426 )
MINORITY INTEREST
                      37       37  
BENEFIT FOR INCOME TAXES
    (3,634 )                         (3,634 )
 
   
     
     
     
     
 
(LOSS) INCOME BEFORE EXTRAORDINARY LOSS
    (26,880 )     20,201       (1,113 )     37       (7,755 )
EXTRAORDINARY LOSS FROM EARLY EXTINGUISHMENT OF DEBT, NET OF TAX BENEFIT
    (2,695 )                         (2,695 )
 
   
     
     
     
     
 
NET (LOSS) INCOME
  $ (29,575 )   $ 20,201     $ (1,113 )   $ 37     $ (10,450 )
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
(In thousands)

                                             
        For The Six Months Ended June 30, 2002
       
                Guarantor   Nonguarantor                
        Parent   Subsidiaries   Subsidiaries   Eliminations   Total
       
 
 
 
 
Net cash provided by operating activities
    $31,274       $8,876       $534       $—       $40,684  
 
 
   
     
     
     
     
 
Investing activities:
                                       
 
Purchases of property, plant and equipment
    (787 )     (9,503 )     (411 )             (10,701 )
 
Acquisitions of businesses, net of cash acquired
                (115 )             (115 )
 
Other
    494       394       (13 )           875  
 
 
   
     
     
     
     
 
 
Net cash used in investing activities
    (293 )     (9,109 )     (539 )           (9,941 )
 
 
   
     
     
     
     
 
Financing activities:
                                       
 
Repayments of other long and short-term debt
    (6,581 )                         (6,581 )
 
Dividends paid
    (833 )                         (833 )
 
Other
    (1,071 )                       (1,071 )
 
 
   
     
     
     
     
 
 
Net cash used in financing activities
    (8,485 )                       (8,485 )
 
 
   
     
     
     
     
 
Net change in cash and cash equivalents
    22,496       (233 )     (5 )             22,258  
Cash and cash equivalents at beginning of period
    63,277       432       535               64,244  
 
 
   
     
     
     
     
 
Cash and cash equivalents at end of period
    $85,773     $ 199       $530       $—       $86,502  
 
 
   
     
     
     
     
 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)

CONDENSED CONSOLIDATING STATEMENTS OF CASH FLOWS
(In thousands)

                                             
        For The Six Months Ended June 30, 2001
       
                Guarantor   Nonguarantor                
        Parent   Subsidiaries   Subsidiaries   Eliminations   Total
       
 
 
 
 
Net cash (used in) provided by operating activities
  $ (815 )   $ 16,621     $ 485       $—     $ 16,291  
 
 
   
     
     
     
     
 
Investing activities:
                                       
 
Purchases of property, plant and equipment
    (671 )     (16,498 )     (699 )             (17,868 )
 
Acquisitions of businesses, net of cash acquired
          (34 )                   (34 )
 
Other
    (375 )     710       (246 )             89  
 
 
   
     
     
     
     
 
 
Net cash used in investing activities
    (1,046 )     (15,822 )     (945 )           (17,813 )
 
 
   
     
     
     
     
 
Financing activities:
                                       
 
Proceeds from senior credit facility
    18,000                           18,000  
 
Repayments of senior credit facility
    (212,000 )                         (212,000 )
 
Proceeds from the issuance of the 7 1/4% and 9 7/8% notes
    291,200                           291,200  
 
Repayments of other long and short-term debt
    (66,200 )     (909 )                   (67,109 )
 
7.74% senior notes prepayment penalty
    (3,565 )                         (3,565 )
 
Dividends paid
    (7,202 )                         (7,202 )
 
Other
    (1,525 )                         (1,525 )
 
 
   
     
     
     
     
 
 
Net cash (used in) provided by financing activities
    18,708       (909 )                 17,799  
 
 
   
     
     
     
     
 
Net change in cash and cash equivalents
    16,847       (110 )     (460 )             16,277  
Cash and cash equivalents at beginning of period
    7,338       536       1,026               8,900  
 
 
   
     
     
     
     
 
Cash and cash equivalents at end of period
  $ 24,185     $ 426     $ 566     $     $ 25,177  
 
 
   
     
     
     
     
 

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Note 13. Subsequent Events

  On July 22, 2002, the Company entered into a definitive agreement with a subsidiary of Smurfit-Stone Container Corporation to acquire substantially all the assets (excluding accounts receivable) of Smurfit’s Industrial Packaging Group business. The Smurfit business consists of 17 paper tube and core plants, 3 uncoated recycled paperboard mills and 3 partition manufacturing plants located in 16 states across the U.S. and in Canada. The purchase price is approximately $79,800,000, as adjusted to account for any difference in the working capital of the acquired business between December 31, 2001 and the closing date and reduced by the assumption of $1,700,000 of indebtedness outstanding under certain industrial development revenue bonds. The Company will record an acquisition liability of approximately $5,000,000 in expected costs associated with the anticipated closing of several facilities. In accordance with the terms of long-term supply agreements (with initial terms of seven years, subject to renewal), the Company will supply Smurfit with tubes and cores and uncoated recycled boxboard that are currently supplied internally and Smurfit will supply the Company with all requirements of trim rolls for the purchased facilities. The acquisition is subject to various conditions, including expiration or early termination of the pre-merger notification period under the Hart-Scott-Rodino Act, and may be abandoned by mutual consent of the parties, by one party in the event of a material misrepresentation, breach or inability to timely satisfy a closing condition by the other, or by either party if the acquisition is not consummated by September 15, 2002. The acquisition is currently expected to close on or before September 12, 2002, subject to expiration of the waiting period under the Hart-Scott-Rodino Act. The Company has received an inquiry from the United States Department of Justice regarding the acquisition, and has submitted additional documentation to supplement its pre-merger notification filing. The Department of Justice recently has confirmed that the submission of this additional documentation will extend the expiration of the waiting period to September 11, 2002. Although the Company currently believes that it will be able to satisfy the inquiry without incurring significant additional delays in, or a challenge to, its ability to consummate the acquisition, the Company can give no assurance that this will be the case.

  In August 2002, the Company unwound its $185,000,000 interest rate swap agreement related to the 9 7/8% senior subordinated notes, which was previously unwound in October 2001, and received $5,500,000 from the bank counter-party. Simultaneously, the Company executed a new swap agreement with a fixed margin that was 17 basis points higher than the original swap agreement. The new swap agreement is the same notional amount, has the same terms and covers the same notes as the original agreement. The $5,500,000 gain will be accreted to interest expense over the life of the notes and will partially offset the increase in interest expense. The Company executed these transactions in order to take advantage of market conditions.

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CARAUSTAR INDUSTRIES, INC.

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION
AND RESULTS OF OPERATIONS

The following is management’s discussion and analysis of certain significant factors that have affected our financial condition and operating results during the periods included in the accompanying condensed consolidated financial statements.

General

We are a major manufacturer of recycled paperboard and converted paperboard products. We operate in three business segments. The paperboard segment manufactures 100% recycled uncoated and clay-coated paperboard and collects recycled paper and brokers recycled paper and other paper rolls. The tube, core and composite container segment produces spiral and convolute-wound tubes, cores and cans. The carton and custom packaging segment produces printed and unprinted folding carton and set-up boxes and provides contract manufacturing and packaging services.

Our business is vertically integrated to a large extent. This means that our converting operations consume a large portion of our own paperboard production, approximately 38% in the first six months of 2002. The remaining 62% of our paperboard production is sold to external customers in any of the four recycled paperboard end-use markets: tube, core and composite containers; folding cartons; gypsum wallboard facing paper and other specialty products. We are the only major manufacturer to serve all four end-use markets. As part of our strategy to maintain optimum levels of production capacity, we regularly purchase paperboard from other manufacturers in an effort to minimize the potential impact of demand declines on our own mill system. Additionally, each of our mills can produce recycled paperboard for more than one end-use market. This allows us to shift production between mills in response to customer or market demands.

Recovered fiber, which is derived from recycled paper stock, is our most significant raw material. Historically, the cost of recovered fiber has fluctuated significantly due to market and industry conditions. For example, our average recovered fiber cost per ton of paperboard produced increased from $43 per ton in 1993 to $144 per ton in 1995, an increase of 235%, before dropping to $66 per ton in 1996. Same-mill recovered fiber cost per ton averaged $65 during 2001 and $70 during the first half of 2002.

We raise our selling prices in response to increases in raw material costs. However, we often are unable to pass the full amount of these costs through to our customers on a timely basis, and as a result often cannot maintain our operating margins in the face of dramatic cost increases. We experience margin shrinkage during all periods of price increases due to customary time lags in implementing our price increases. We cannot assure you that we will be able to recover any future increases in the cost of recovered fiber by raising the prices of our products. Even if we are able to recover future cost increases, our operating margins and results of operations may still be materially and adversely affected by time delays in the implementation of price increases.

Excluding labor, energy is our most significant manufacturing cost. Energy consists of electrical purchases and fuel used to generate steam used in the paper making process and to operate our paperboard machines and all of our other converting machinery. Our energy costs increased steadily throughout 2000 and the first quarter of 2001 before showing some improvement by the end of 2001. In 2001, the average energy cost in our mill system was approximately $57 per ton. During the first six months of 2002, energy costs decreased 14.0% to approximately $49 per ton. The decrease was due primarily to decreases in natural gas and fuel oil costs. Until recently, our business had not been significantly affected by energy costs, and we historically have not passed increases in energy costs through to our customers. Consequently, we were not able to pass through to our customers all of the energy cost increases we incurred in 2000 and 2001. As a result, our operating margins were adversely affected. We continue to evaluate our energy costs and consider ways to factor energy costs into our pricing. However, we cannot assure you that our operating margins and results of operations will not continue to be adversely affected by rising energy costs.

Historically, we have grown our business, revenues and production capacity to a significant degree through acquisitions. Based on the difficult operating climate for our industry and our financial position over the last two years, the pace of our acquisition activity, and accordingly, our revenue growth, has slowed as we have focused on maximizing the productivity of our existing facilities. Other than the purchase of our joint venture partner’s interest in our Design Tubes Company Limited Canadian joint venture, see “Liquidity and Capital Resources —Acquisition,” we made no acquisitions during the first six months of 2002. As discussed below under “Subsequent Events,” however, we recently signed a definitive agreement to acquire substantially all of the assets of Smurfit-Stone’s Industrial Packaging Group.

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We are a holding company that currently operates our business through 22 subsidiaries. We also own a 50% interest in two joint ventures with Temple-Inland, Inc. We have an additional joint venture with an unrelated entity in which our investment and share of earnings of this venture is immaterial. We account for these interests in our joint ventures under the equity method of accounting. See “— Liquidity and Capital Resources” below.

Critical Accounting Policies

Our accompanying consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America, which require management to make estimates that affect the amounts of revenues, expenses, assets and liabilities reported. The following are critical accounting matters which are both very important to the portrayal of our financial condition and results and which require some of management’s most difficult, subjective and complex judgments. The accounting for these matters involves the making of estimates based on current facts, circumstances and assumptions which, in management’s judgment, could change in a manner that would materially affect management’s future estimates with respect to such matters and, accordingly, could cause future reported financial condition and results to differ materially from financial condition and results reported based on management’s current estimates.

Revenue Recognition. We recognize revenue in accordance with SEC Staff Accounting Bulletin No. 101, “Revenue Recognition in Financial Statements,” (“SAB 101”). SAB 101 requires that four basic criteria must be met before revenue can be recognized: (1) persuasive evidence of an arrangement exists; (2) delivery has occurred; (3) the selling price is fixed and determinable; and (4) collectibility is reasonably assured. Determination of criterion (4) is based on management’s judgments regarding the collectibility of our accounts receivable. Generally, we recognize revenue when we ship our manufactured products or when we complete a service.

Accounts Receivable. We perform ongoing credit evaluations of our customers and adjust credit limits based upon payment history and the customer’s current credit worthiness, as determined by our review of their current credit information. We continuously monitor collections from our customers and maintain a provision for estimated credit losses based upon our historical experience and any specific customer collection issues that we have identified. While such credit losses have historically been within our expectations and the provisions established, we cannot guarantee that we will continue to experience the same credit loss rates that we have in the past.

Inventory. Inventories are carried at the lower of cost or market. Cost includes materials, labor and overhead. Market, with respect to all inventories, is replacement cost or net realizable value. Management frequently reviews inventory to determine the necessity of reserves for excess, obsolete or unsaleable inventory. These reviews require management to assess customer and market demand. These estimates may prove to be inaccurate, in which case we may have understated the reserve required for excess, obsolete or unsaleable inventory.

Impairment of Long-Lived Assets and Goodwill. We periodically evaluate acquired businesses for potential impairment indicators. Effective January 1, 2002 we adopted SFAS No. 142, “Goodwill and Other Intangible Assets.” This pronouncement requires us to perform a goodwill impairment test at least annually. See Note 8 of “Notes to Condensed Consolidated Financial Statements” for additional information regarding our goodwill accounting. Our judgments regarding the existence of impairment indicators are based on legal factors, market conditions and operational performance of our acquired businesses. Future events could cause us to conclude that impairment indicators exist and that goodwill associated with our acquired businesses is impaired. Evaluating the impairment of goodwill also requires us to estimate future operating results and cash flows, which also require judgment by management. Any resulting impairment loss could have a material adverse impact on our net income and our balance sheet.

Self-Insurance. We are self-insured for the majority of our workers’ compensation costs and group health insurance costs, subject to specific retention levels. Consulting actuaries and administrators assist us in determining our liability for self-insured claims. While we believe that our assumptions are appropriate, significant differences in our actual experience or significant changes in our assumptions may materially affect our workers’ compensation costs and group health insurance costs.

Accounting for Income Taxes. As part of the process of preparing our consolidated financial statements we are required to estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our actual current tax exposure, together with assessing temporary differences resulting from differing treatment of items for tax and accounting purposes. These differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheet. We must then assess the likelihood that our deferred tax assets will be recovered from future taxable income and to the extent we believe that recovery is not likely, we must establish a valuation allowance. To the extent we establish a valuation allowance or increase this allowance in a period, we must include an expense within the tax provision in the statement of operations.

Significant management judgment is required in determining our provision for income taxes, our deferred tax assets and liabilities and any valuation allowance recorded against our deferred tax assets. We record valuation allowances due to uncertainties related to our ability to utilize some of our deferred tax assets, primarily consisting of certain state net operating losses carried forward and state tax credits, before they expire. The valuation allowance is based on our estimates of taxable income by jurisdiction in which we operate and the period over which our deferred tax assets will be recoverable. In the event that actual results differ from these estimates or we adjust these estimates in future periods we may need to establish an additional valuation allowance which could have a material negative impact on our net income and our balance sheet.

Pension and Other Postretirement Benefits. The determination of our obligation and expense for pension and other postretirement benefits is dependent on our selection of certain assumptions used by actuaries in calculating such amounts. Those assumptions include, among others, the discount rate, expected long-term rate of return on plan assets and rates of increase in compensation and healthcare costs. In accordance with generally accepted accounting principles, actual results that differ from our assumptions are accumulated and amortized over future periods and therefore, generally affect our recognized expense, recorded obligation and funding requirements in future periods. While we believe that our assumptions are appropriate, significant differences in our actual experience or significant changes in our assumptions may materially affect our pension and other postretirement benefit obligations and our future expense. Additionally, a significant decline in the value of pension plan assets could potentially result in eliminating our prepaid position and reduce our retained earnings (other comprehensive loss) significantly.

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Three Months Ended June 30, 2002 and 2001

The following table shows volume, gross paper margins and related data for the periods indicated. The volume information shown below includes shipments of unconverted paperboard and converted paperboard products. Tonnage volumes from our business segments, excluding tonnage produced or converted by our unconsolidated joint ventures, are combined and presented along end-use market lines. Additional financial information is reported by segment in Note 7 to the consolidated financial statements.

                                         
            Three Months Ended                
            June 30,                
           
               
                                    %
            2002   2001   Change   Change
           
 
 
 
Production source of paperboard tons sold (in thousands):
                               
 
From paperboard mill production
    237.7       223.7       14.0       6.3 %
 
Outside purchases
    35.6       32.6       3.0       9.2 %
 
   
     
     
     
 
       
Total paperboard tonnage
    273.3       256.3       17.0       6.6 %
 
   
     
     
     
 
 
Tons sold by market (in thousands):
                               
Tube, core and composite container volume
                               
   
Paperboard (internal)
    48.5       48.1       0.4       0.8 %
   
Outside purchases
    8.9       6.6       2.3       34.8 %
 
   
     
     
     
 
 
Tube, core and composite container converted products
    57.4       54.7       2.7       4.9 %
 
Unconverted paperboard
    9.2       8.6       0.6       7.0 %
 
   
     
     
     
 
       
Tube, core and composite container volume
    66.6       63.3       3.3       5.2 %
Folding carton volume
                               
   
Paperboard (internal)
    27.0       18.7       8.3       44.4 %
   
Outside purchases
    25.3       24.6       0.7       2.8 %
 
   
     
     
     
 
 
Folding carton converted products
    52.3       43.3       9.0       20.8 %
 
Unconverted paperboard
    60.4       56.0       4.4       7.9 %
 
   
     
     
     
 
       
Folding carton volume
    112.7       99.3       13.4       13.5 %
Gypsum wallboard facing paper volume
                               
   
Unconverted paperboard
    34.4       39.8       (5.4 )   - 13.6 %
   
Outside purchases (for resale)
                       
 
   
     
     
     
 
       
Gypsum wallboard facing paper volume
    34.4       39.8       (5.4 )   - 13.6 %
Other specialty products volume
                               
   
Paperboard (internal)
    17.2       17.3       (0.1 )     -0.6 %
   
Outside purchases
    1.4       1.4              
 
   
     
     
     
 
 
Other specialty converted products
    18.6       18.7       (0.1 )     -0.5 %
 
Unconverted paperboard
    41.0       35.2       5.8       16.5 %
 
   
     
     
     
 
       
Other specialty products volume
    59.6       53.9       5.7       10.6 %
 
   
     
     
     
 
       
Total paperboard tonnage
    273.3       256.3       17.0       6.6 %
 
   
     
     
     
 
Gross paper margins ($/ton):
                               
   
Paperboard mill:
                               
     
Average same-mill net selling price
  $ 388     $ 415     $ (27 )     -6.5 %
     
Average same-mill recovered fiber cost
    80       61       19       31.1 %
 
   
     
     
     
 
       
Paperboard mill gross paper margin
  $ 308     $ 354     $ (46 )   - 13.0 %
 
   
     
     
     
 
   
Tube and core:
                               
     
Average net selling price
  $ 776     $ 797     $ (21 )     -2.6 %
     
Average paperboard cost
    428       450       (22 )     -4.9 %
 
   
     
     
     
 
       
Tube and core gross paper margin
  $ 348     $ 347     $ 1       0.3 %
 
   
     
     
     
 

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Sales. Our consolidated sales for the second quarter of 2002 were $233.2 million, an increase of 1.5% from $229.8 million in the same period of 2001. This increase was due primarily to increased volume in all segments, despite a decrease in volume in the gypsum wallboard facing paper market. The increase in sales was partially offset by decreased selling prices in the paperboard and tube, core and composite container segments.

Total paperboard tonnage for the second quarter of 2002 increased 6.6% to 273.3 thousand tons compared to 256.3 thousand tons in the second quarter of 2001. This increase was primarily due to higher internal conversion by our converting operations in the carton and custom packaging and tube, core and composite container segments combined with higher shipments of unconverted paperboard to external customers in the other specialty products and the carton and custom packaging markets. These improvements were partially offset by a 13.6% decrease in gypsum wallboard facing paper volume. However, 60% of this decrease was the result of transferring gypsum volume to our 50% owned, unconsolidated Premier Boxboard Limited LLC paper mill joint venture. Second quarter 2002 outside purchases increased 9.2% to 35.6 thousand tons. Tons sold from paperboard mill production increased 6.3% for the second quarter of 2002 to 237.7 thousand tons, compared with 223.7 thousand tons for the same period last year. Total tonnage converted increased 9.9% for the second quarter of 2002 to 128.3 thousand tons compared to 116.7 thousand tons in the second quarter of 2001.

Gross Profit Margin. Gross profit margin for the second quarter of 2002 decreased to 25.3% of sales from 27.9% in the same period in 2001. The margin decrease was due primarily to the $3.8 million pretax reduction in reserves related to expiring unfavorable supply contracts at the Sprague paperboard mill recorded in the second quarter of 2001. Excluding this reduction in reserves, gross profit margin was 26.3% in the second quarter of 2001. This margin decrease was due primarily to increased recovered fiber costs in the paperboard segment, partially offset by increased volume in all segments and lower energy costs.

Restructuring and Other Nonrecurring Costs. In June 2002, we recorded a $985 thousand noncash, pretax restructuring charge related to the permanent closure of our Camden and Chicago paperboard mills, which were shut down in 2000 and 2001, respectively. The $985 thousand charge represents a revised estimate of fixed asset disposals at these mills.

Operating Income. Operating income for the second quarter of 2002 was $6.9 million, a decrease of $7.5 million from $14.4 million for the same period last year. Included in the second quarter 2002 operating income was a $985 thousand noncash, pretax restructuring charge related to the permanent closure of our Camden and Chicago paperboard mills. Excluding the restructuring charge, second quarter 2002 operating income was $7.9 million. We adopted SFAS No. 142 effective January 1, 2002. This new accounting standard discontinues the amortization of acquisition-related goodwill and other intangible assets with indefinite lives and establishes new methods for testing the impairment of such assets. Excluding goodwill amortization expense of $1.1 million and the Sprague reserve reduction of $3.8 million, second quarter 2001 operating income was $11.7 million. The decrease in operating income in the second quarter of 2002 from the same period last year was primarily due to lower margins in the paperboard segment, partially offset by higher margins in the carton and custom packaging and tube, core and composite container segments. The lower margins in the paperboard segment were due to higher recovered fiber costs and lower selling prices. The higher margins in the carton and custom packaging and tube, core and composite container segments were due primarily to increased volume.

Selling, general and administrative expenses remained essentially unchanged at $36.4 million in the second quarter of 2002 compared to the second quarter of 2001.

In April 1999, we purchased International Paper Company’s Sprague boxboard mill located in Versailles, Connecticut. This acquisition has had a significant impact on our earnings since that time. Sprague incurred an operating loss of $2.6 million in the three months ended June 30, 2002, which is an improvement of $0.4 million over the operating loss incurred for the three months ended June 30, 2001 of $3.0 million. Our primary objectives at Sprague have been to improve quality, reduce costs and increase sales volume. We have made significant progress in quality and cost and are beginning to realize the benefits. Based on improvements we have made since the acquisition, we now believe Sprague is competitive in terms of cost and quality, and we expect Sprague’s financial performance to improve with increases in sales volume. Although we expect losses at Sprague to continue to decline, in light of current difficult industry conditions, we do not expect Sprague to be profitable until at least the fourth quarter of 2002 provided that recovered fiber costs decrease to more normalized levels.

Other Income (Expense). Interest expense for the second quarter of 2002 was $9.4 million versus $11.6 million in the same period of 2001. This decrease was due to savings from interest rate swap agreements which effectively converted portions of our fixed rate notes into variable rate obligations. See “Liquidity and Capital Resources” for additional information regarding our debt, interest expense and interest rate swap agreements.

Equity in income from unconsolidated affiliates was $1.0 million in the second quarter of 2002, an improvement of $2.2 million from equity in loss of $1.2 million in the second quarter of 2001. This increase was primarily due to improved operating results for Standard Gypsum, L.P., our gypsum wallboard joint venture, partially offset by lower operating results for our Premier Boxboard paper mill joint venture. Standard Gypsum’s operating results improved primarily due to increased selling prices and volume, while Premier Boxboard Limited’s operating results declined due to lower selling prices, lower volume and increased recovered fiber costs. Both of these joint ventures are with Temple-Inland.

Net (Loss) Income. Net loss for the second quarter of 2002 was $581 thousand, or $0.02 net loss per common share on a diluted basis, compared to net income of $376 thousand, or $0.01 net income per common share on a diluted basis, for the same period last year. As discussed above, our results for the second quarter of 2002 included a noncash, pretax restructuring charge of $985 thousand ($618 thousand, net of tax benefit, or $0.02 per common share on a diluted basis). The results for the second quarter of 2001 included the Sprague reserve reduction of $3.8 million ($2.4 million, net of tax provision, or $0.08 per common share on a diluted basis). Excluding the restructuring charge, net income for the second quarter of 2002 was $37 thousand, or $0.00 earnings per common share on a diluted basis. Net loss excluding the Sprague reserve reduction for the second quarter of 2001 was $2.0 million, or $0.07 net loss per common share on a diluted basis, and, after further excluding amortization of goodwill of $670 thousand for the second quarter of 2001, net loss was $1.3 million, or $0.05 net loss per common share on a diluted basis.

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Six Months Ended June 30, 2002 and 2001

The following table shows volume, gross paper margins and related data for the periods indicated. The volume information shown below includes shipments of unconverted paperboard and converted paperboard products. Tonnage volumes from our business segments, excluding tonnage produced or converted by our unconsolidated joint ventures, are combined and presented along end-use market lines. Additional financial information is reported by segment in Note 7 of the consolidated financial statements.

                                         
            Six Months Ended                
            June 30,                
           
          %
            2002   2001   Change   Change
           
 
 
 
Production source of paperboard tons sold (in thousands):
                               
 
From paperboard mill production
    464.7       441.6       23.1       5.2 %
 
Outside purchases
    67.6       64.4       3.2       5.0 %
 
   
     
     
     
 
       
Total paperboard tonnage
    532.3       506.0       26.3       5.2 %
 
   
     
     
     
 
 
Tons sold by market (in thousands):
                               
Tube, core and composite container volume
                               
   
Paperboard (internal)
    92.9       94.7       (1.8 )     -1.9 %
   
Outside purchases
    14.5       13.4       1.1       8.2 %
 
   
     
     
     
 
 
Tube, core and composite container converted products
    107.4       108.1       (0.7 )     -0.6 %
 
Unconverted paperboard
    17.6       16.2       1.4       8.6 %
 
   
     
     
     
 
       
Tube, core and composite container volume
    125.0       124.3       0.7       0.6 %
Folding carton volume
                               
   
Paperboard (internal)
    49.9       38.7       11.2       28.9 %
   
Outside purchases
    50.3       48.0       2.3       4.8 %
 
   
     
     
     
 
 
Folding carton converted products
    100.2       86.7       13.5         15.6 %
 
Unconverted paperboard
    119.1       110.9       8.2       7.4 %
 
   
     
     
     
 
       
Folding carton volume
    219.3       197.6       21.7       11.0 %
Gypsum wallboard facing paper volume
                               
   
Unconverted paperboard
    74.1       74.9       (0.8 )     -1.1 %
   
Outside purchases (for resale)
                       
 
   
     
     
     
 
       
Gypsum wallboard facing paper volume
    74.1       74.9       (0.8 )     -1.1 %
Other specialty products volume
                               
   
Paperboard (internal)
    33.6       36.0       (2.4 )     -6.7 %
   
Outside purchases
    2.8       3.0       (0.2 )     -6.7 %
 
   
     
     
     
 
 
Other specialty converted products
    36.4       39.0       (2.6 )     -6.7 %
 
Unconverted paperboard
    77.5       70.2       7.3       10.4 %
 
   
     
     
     
 
       
Other specialty products volume
    113.9       109.2       4.7       4.3 %
 
   
     
     
     
 
       
Total paperboard tonnage
    532.3       506.0       26.3       5.2 %
 
   
     
     
     
 
Gross paper margins ($/ton):
                               
   
Paperboard mill:
                               
     
Average same-mill net selling price
  $ 391     $ 418     $ (27 )     -6.5 %
     
Average same-mill recovered fiber cost
    70       65       5       7.7 %
 
   
     
     
     
 
       
Paperboard mill gross paper margin
  $ 321     $ 353     $ (32 )     -9.1 %
 
   
     
     
     
 
   
Tube and core:
                               
     
Average net selling price
  $ 774     $ 796     $ (22 )     -2.8 %
     
Average paperboard cost
    431       451       (20 )     -4.4 %
 
   
     
     
     
 
       
Tube and core gross paper margin
  $ 343     $ 345     $ (2 )     -0.6 %
 
   
     
     
     
 

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Sales. Our consolidated sales for the six months ended June 30, 2002 were $455.4 million, a decrease of 1.6% from $462.8 million in the same period of 2001. This decline was due primarily to a decrease in selling prices in the paperboard and tube, core and composite container segments, partially offset by higher volume in all segments.

Total paperboard tonnage for the first six months of 2002 increased 5.2% to 532.3 thousand tons compared to 506.0 thousand tons in the first half of 2001. This increase was primarily due to higher shipments of unconverted paperboard to external customers in the carton and custom packaging, other specialty products and tube, core and composite container markets combined with higher internal conversion by our carton and custom packaging segment. These improvements were partially offset by declines in converted volumes in our other specialty products business (paperboard segment) and our tube, core and composite container segment. Our gypsum facing paper volume declined 1.1%. However, including gypsum facing paper volume transferred to our 50% owned, unconsolidated Premier Boxboard joint venture, gypsum volume increased by 3.8%. Outside purchases increased 5.0% to 67.6 thousand tons compared to the prior year period. Tons sold from paperboard mill production increased 5.2% for the first six months of 2002 to 464.7 thousand tons, compared with 441.6 thousand tons for the same period last year. Total tonnage converted increased 4.4% for the first half of 2002 to 244.0 thousand tons compared to 233.8 thousand tons in the second half of 2001.

Gross Profit Margin. Gross profit margin for the first six months of 2002 decreased to 25.4% of sales from 25.7% in the same period in 2001. Included in the gross profit margin for the first half of 2001 was the $3.8 million pretax reduction in reserves related to expiring unfavorable supply contracts at the Sprague paperboard mill. Excluding this reduction in reserves, gross profit margin was 24.8% in the first six months of 2001. The margin increase was due primarily to improved margins in the paperboard and tube, core and composite container segments. Despite lower selling prices in these segments and increased raw material costs in the paperboard segment, margins increased due to higher volume and lower energy costs in the paperboard segment.

Restructuring and Other Nonrecurring Costs. In June 2002, we recorded a $985 thousand noncash, pretax restructuring charge related to the permanent closure of our Camden and Chicago paperboard mills, which were shut down in 2000 and 2001, respectively. The $985 thousand charge represents a revised estimate of fixed asset disposals at these mills.

In January 2001, we initiated a plan to close our paperboard mill located in Chicago, Illinois and recorded a pretax charge to operations of approximately $4.4 million. The mill was profitable through 1998, but declining sales resulted in losses of approximately $2.6 million and $1.5 million in 1999 and 2000, respectively. We expect the proceeds from the sale of the real estate to more than offset the pretax charge. The $4.4 million charge included a $2.2 million noncash asset impairment write down of fixed assets to estimated net realizable value, a $1.2 million accrual for severance and termination benefits for 16 salaried and 59 hourly employees terminated in connection with this plan and a $989 thousand accrual for other exit costs. During 2001 and the first half of 2002, we paid $1.2 million in severance and termination benefits and $778 thousand in other exit costs. The remaining other exit costs will be paid by December 31, 2002. As of June 30, 2002, one employee remained to assist in the closing of the mill. We are marketing the property and will complete the exit plan upon the sale of the property, which we anticipate will occur prior to December 31, 2003.

In March 2001, we initiated a plan to consolidate the operations of our Salt Lake City, Utah carton plant into our Denver, Colorado carton plant and recorded a pretax charge to operations of approximately $2.6 million. The $2.6 million charge included a $1.8 million noncash asset impairment write down of fixed assets to estimated net realizable value, a $464 thousand accrual for severance and termination benefits for 5 salaried and 31 hourly employees terminated in connection with this plan and a $422 thousand accrual for other exit costs. All exit costs were paid as of December 31, 2001, and the exit plan was completed.

Operating Income. Operating income for the first six months of 2002 was $16.6 million, an improvement of $4.3 million over $12.3 million for the same period last year. Included in the first half of 2002 operating income was a $985 thousand noncash pretax restructuring charge related to the permanent closure of our Camden and Chicago paperboard mills. Excluding the restructuring charge, operating income for the first half of 2002 was $17.6 million. We adopted SFAS No. 142 effective January 1, 2002. This new accounting standard discontinues the amortization of acquisition-related goodwill and other intangible assets with indefinite lives and establishes new methods for testing the impairment of such assets. Excluding goodwill amortization expense of $2.2 million, restructuring charges and the Sprague reserve reduction of $3.8 million, operating income for the first half of 2001 was $17.7 million.

Selling, general and administrative expenses decreased by $2.6 million, or 3.6%, in the first six months of 2002 compared to the same period last year. This decrease was attributable primarily to the discontinuation of goodwill amortization expense in 2002, as described above, combined with cost-cutting efforts in all of our business segments.

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Our Sprague boxboard mill incurred an operating loss of $4.0 million in the first six months of 2002, which is an improvement of $4.1 million over the operating loss incurred in the first six months of 2001 of $8.1 million.

Other Income (Expense). Interest expense for the first six months of 2002 was $18.7 million versus $20.8 million in the same period of 2001. This decrease was due to savings from interest rate swap agreements which effectively converted portions of our fixed rate notes into variable rate obligations, partially offset by higher outstanding debt balances at higher interest rates (see “Liquidity and Capital Resources” for additional information regarding our debt, interest expense and interest rate swap agreements).

Equity in income from unconsolidated affiliates was $1.0 million in the first half of 2002, an improvement of $3.7 million from equity in loss of $2.7 million in the first six months of 2001. This increase was primarily due to improved operating results for Standard Gypsum, L.P., our gypsum wallboard joint venture, partially offset by lower operating results for Premier Boxboard Limited LLC, our paper mill joint venture. Standard Gypsum’s operating results improved primarily due to increased selling prices and volume, while Premier Boxboard Limited’s operating results declined due to lower selling prices, higher recovered fiber costs and lower volume.

Net (Loss) Income. Net loss for the first six months of 2002 was $82 thousand, or $0.00 per common share on a diluted basis, compared to a net loss of $10.5 million, or $0.38 net loss per common share on a diluted basis, for the same period last year. As discussed above, our results for the first half of 2002 included a restructuring charge of $985 thousand ($618 thousand, net of tax benefit, or $0.02 per common share on a diluted basis). The results for the same period last year included restructuring charges recorded in conjunction with the closing of our Chicago, Illinois paperboard mill and the consolidation of operations of our Salt Lake City, Utah carton plant into our Denver, Colorado carton plant. These charges were $7.1 million in the aggregate ($4.4 million, net of tax benefit, or $0.16 per common share on a diluted basis). Also included in the results for 2001 was an extraordinary loss of $4.3 million related to the early extinguishment of debt ($2.7 million, net of tax benefit, or $0.10 per common share on a diluted basis). Partially offsetting the charges in 2001 was the $3.8 million reduction in reserves related to expiring unfavorable supply contracts at the Sprague paperboard mill ($2.4 million, net of tax provision, or $0.08 per common share on a diluted basis). Net income excluding the restructuring charge for the first half of 2002 was $536 thousand, or $0.02 net income per common share on a diluted basis. Net loss before extraordinary loss and excluding restructuring charges and the Sprague reserve reduction for the first half of 2001 was $5.7 million, or $0.20 net loss per common share on a diluted basis. After further excluding amortization of goodwill of $1.4 million (net of tax benefit) for the first six months of 2001, net loss was $4.3 million, or $0.16 net loss per common share on a diluted basis.

Liquidity and Capital Resources

Liquidity Sources and Risks. Our primary sources of liquidity are cash from operations and borrowings under the various debt facilities described below. Downturns in operations can significantly affect our ability to generate cash. Factors that can affect our operating results are discussed further in this Report under “Risk Factors.” We generated $40.7 million in cash from operations in the first six months of 2002 and increased our cash balance by $22.3 million. We believe that our existing cash and liquidity position will be improved through the sale of the real estate at our Baltimore, Maryland, Camden, New Jersey and Chicago, Illinois paperboard mills, which we anticipate will occur prior to December 31, 2003. Additionally, we received a federal tax refund of approximately $16.0 million in April 2002 from the carryback of the 2001 net operating loss.

On July 22, 2002, we entered into a definitive agreement to acquire substantially all the assets of the Smurfit Industrial Packaging Group for a purchase price of approximately $79.8 million (subject to adjustment), minus approximately $1.7 million in assumed indebtedness. See “—Subsequent Events.” In addition, because we are not purchasing any trade accounts receivable as part of the acquisition, we expect to contribute working capital to the acquired business of approximately $10.2 million after closing the acquisition. Although we currently have sufficient cash on hand to finance the acquisition, we may fund a portion of these costs by accessing one or more of a combination of financing sources, such as our undrawn $75.0 million senior credit facility, the long-term debt markets or other alternatives. If, in addition to the financing related to the acquisition, we were to face unexpected liquidity needs, we could require additional funds from external sources such as our senior credit facility.

The availability of liquidity from borrowings is primarily affected by our continued compliance with the terms of the debt agreements governing these facilities, including the payment of interest and compliance with various covenants and financial maintenance tests. In addition, as described below under “— Joint Venture Financings,” to the extent we are unable to comply with financial maintenance tests under our senior credit facility, we will fail to comply with identical financial maintenance covenant tests under our guarantees of the credit facilities of our joint ventures, which could potentially materially and adversely affect us through a series of cross-defaults under both our joint ventures’ and our own obligations if we were unable to obtain appropriate waivers or amendments with respect to the underlying violations and any related cross-defaults.

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At June 30, 2002, we were in compliance with our various financial tests under both our senior credit facility and our joint venture guarantees. However, in connection with our continuing discussions with the lenders under our senior credit facility regarding the amendment of that facility to permit various alternatives for financing the acquisition of the Smurfit Industrial Packaging Group, we have requested amendments to replace our current leverage ratio and interest coverage ratio compliance tests with covenants that will allow us more flexibility based on our belief that we may be unable to comply with these current covenants for the third quarter of 2002. See “—Subsequent Events.” We expect that the lenders will grant these requested modifications to the senior credit facility to permit the financing of the acquisition and to relax these compliance covenants on terms acceptable to us, but can give no assurance that they will do so. Assuming we are able to secure these amendments, and absent further material deterioration of the U.S. economy as a whole or the specific sectors on which our business depends (see “Risk Factors — Our business and financial performance may be adversely affected by downturns in industrial production, housing and construction and the consumption of durable and nondurable goods”), we believe it is unlikely that we will breach our covenants under our debt agreements or joint venture guarantees during the balance of 2002. We also believe that in the event of such a breach due to a further deterioration in economic or industry conditions, our lenders would provide us with the necessary waivers and amendments. However, we cannot assure you that we will achieve our expected future operating results or continued compliance with our debt covenants, or that, in such event, necessary waivers and amendments would be available at all or on acceptable terms. If our debt or that of our joint ventures were placed in default, or if we were called upon to satisfy our joint venture guarantees, our liquidity and financial condition would be materially and adversely affected.

Borrowings. At June 30, 2002, and December 31, 2001, total debt (consisting of current maturities of debt, senior credit facility, and other long-term debt, as reported on our consolidated balance sheets) was as follows (in thousands):

                 
    June 30,   December 31,
    2002   2001
   
 
Senior credit facility
  $     $  
7 1/4% senior notes
    25,594       25,449  
7 3/8% senior notes
    194,387       197,716  
9 7/8% senior subordinated notes
    283,959       277,326  
Other notes payable
    8,248       8,248  
 
   
     
 
Total debt
  $ 512,188     $ 508,739  

On March 29, 2001, we completed a series of financing transactions pursuant to which we (i) issued $29.0 million in aggregate principal amount of 7 1/4% senior notes due May 1, 2010 and $285.0 million in aggregate principal amount of 9 7/8% senior subordinated notes due April 1, 2011, (ii) used the proceeds from these notes to repay in full our former senior credit facility and 7.74% senior notes, and (iii) obtained a new $75.0 million senior credit facility. The 7 1/4% senior notes and 9 7/8% senior subordinated notes were issued at a discount to yield effective interest rates of 9.4% and 10.5%, respectively. Aggregate proceeds from the sale of these notes, net of issuance costs, was approximately $291.2 million. In connection with the repayment of the 7.74% senior notes, we incurred a prepayment penalty of approximately $3.6 million. We recorded an extraordinary loss of $2.7 million, which included the prepayment penalty and unamortized issuance costs of $705 thousand, net of tax benefit of $1.6 million. The difference between issue price and principal amount at maturity of our 7 1/4% senior notes and 9 7/8% senior subordinated notes will be accreted each year as interest expense in our financial statements. These notes are unsecured, but are guaranteed, on a joint and several basis, by all of our domestic subsidiaries, other than two that are not wholly-owned.

Our credit facility provides for a revolving line of credit in the aggregate principal amount of $75.0 million for a term of three years, including subfacilities of $10.0 million for swingline loans and $15.0 million for letters of credit, usage of which reduces availability under the facility. No borrowings were outstanding under the facility as of June 30, 2002 or June 30, 2001; however, an aggregate of $10.0 million in letter of credit obligations were outstanding on June 30, 2002. We intend to use the facility for working capital, capital expenditures and other general corporate purposes and, as described above, as a possible source of partial funding of our acquisition of the Smurfit Industrial Packaging Group. Although the facility is currently unsecured, our obligations under the facility are unconditionally guaranteed, on a joint and several basis, by all of our existing and subsequently acquired wholly-owned domestic subsidiaries. In addition, we expect that we and our subsidiary guarantors under the senior credit facility will likely be required to provide security to our senior lenders in exchange for proposed modifications to certain compliance covenants as discussed below.

Borrowings under the facility bear interest at a rate equal to, at our option, either (1) the base rate (which is equal to the greater of the prime rate most recently announced by Bank of America, N.A., the administrative agent under the facility, or the federal funds rate plus one-half of 1%) or (2) the adjusted Eurodollar Interbank Offered Rate, in each case plus an applicable margin determined by reference to our leverage ratio (which is defined under the facility as the ratio of our total debt to our total capitalization). Based on our leverage ratio at June 30, 2002, the current margins are 2.0% for Eurodollar rate loans and 0.75% for base rate loans. Additionally, the undrawn portion of the facility is subject to a facility fee at an annual rate that is currently set at 0.5% based on our leverage ratio at June 30, 2002.

The facility contains covenants that restrict, among other things, our ability and our subsidiaries’ ability to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness,

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make certain investments or acquisitions, enter into certain transactions with affiliates, make capital expenditures or change the nature of our business. The facility also contains several financial maintenance covenants, including covenants establishing a maximum leverage ratio (as described above), minimum tangible net worth and a minimum interest coverage ratio.

The facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, incorrectness of representations and warranties, cross-default to other indebtedness, bankruptcy and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation and certain changes of control of our company.

During the third and fourth quarters of 2001 and the first and second quarters of 2002, we completed four amendments to our senior credit facility agreement. The first amendment, dated September 10, 2001, allows us to acquire up to $30.0 million of our senior subordinated notes so long as no default or event of default exists on the date of the transaction or will result from the transaction.

The second amendment, dated November 30, 2001, provides for the issuance of letters of credit under the senior credit facility having an original expiration date more than one year from the date of issuance, if required under related industrial revenue bond documents and agreed to by the issuing lender.

The third amendment was completed on January 22, 2002 with an effective date of September 30, 2001. We obtained this amendment in order to avoid the occurrence of an event of default under our senior credit facility agreement resulting from a violation of the interest coverage ratio covenant contained in the agreement. This amendment modified the definitions of “Interest Expense,” “Premier Boxboard Interest Expense” and “Standard Gypsum Interest Expense” to include interest income and the benefit or expense derived from interest rate swap agreements or other interest hedge agreements. Additionally, the amendment lowered the minimum allowable interest coverage ratio for the fourth quarter of 2001 from 2.5:1.0 to 2.25:1.0, the first quarter of 2002 from 2.75:1.0 to 2.25:1.0, and the second quarter of 2002 from 2.75:1.0 to 2.50:1.0.

In connection with our proposed acquisition of the Smurfit Industrial Packaging Group, we entered into a fourth amendment to our senior credit facility in July 2002. The purpose of this amendment was to obtain the lenders’ required consent to the consummation of the acquisition, including the incurrence of no less than $50.0 million, but up to $60.0 million in subordinated financing to fund a portion of the acquisition price, and to lower the minimum allowable tangible net worth for all periods after the effective date of the amendment. Additionally, this amendment increased the applicable margin component of the interest rates applicable to borrowings under the facility and the facility fee rate applicable to the undrawn portion of the facility. The provisions of the amendment permitting the partial subordinated debt financing for the acquisition are currently effective, and the remainder of the amendment will become effective upon (and only upon) the closing of the acquisition. Under the existing terms of the fourth amendment, and assuming we utilize the financing contemplated by those terms, we expect, based on our leverage ratio after giving effect to the acquisition, that the new margins would be 2.75% for Eurodollar loans and 1.50% for base rate loans and that the new facility fee rate would be 0.55%.

In addition, under the existing terms of the fourth amendment, we will be required, upon the closing of our acquisition of the Smurfit Industrial Packaging Group, to enter into a security agreement under which we and our subsidiary guarantors under the senior credit facility will grant a first priority security interest in our respective accounts receivable and inventory to secure our obligations under the credit facility and our obligations under our 50% guarantees of the credit facilities of Standard Gypsum and Premier Foxboard. As provided under the existing terms of the fourth amendment, this security interest does not become effective until the first date on which our utilization of the credit facility (including the issuance of letters of credit) equals or exceeds 50% of the aggregate commitments and the ratio of our total debt to EBITDA, measured as of the fiscal quarter then most recently ended, is greater than 4.25 to 1.0. We are currently in discussions with the lenders under our senior credit agreement to further modify the terms of the fourth amendment to expand our potential financing options for the acquisition, to modify the maximum permitted leverage ratio covenant beginning with the third quarter of 2002 and to replace the minimum interest coverage ratio covenant with a minimum fixed charge ratio covenant beginning with the third quarter of 2002. We believe these further modifications may, in addition to increasing our flexibility to finance the acquisition, be necessary to enable us to avoid violations of the leverage ratio and interest coverage ratio covenants for the third quarter of 2002. We expect that in exchange for these proposed modifications, our lenders may require increased pricing and immediate effectiveness of the collateral requirement described above. Although we expect to be able to obtain these modifications on acceptable terms, we can give no assurance that we will be able to do so. See “—Liquidity Sources and Risks” above.

In 1998, we registered with the SEC a total of $300.0 million in public debt securities for issuance in one or more series and with such specific terms as determined from time to time. On June 1, 1999, we issued $200.0 million in aggregate principal amount of our 7 3/8% senior notes due June 1, 2009. Our 7 3/8% senior notes were issued at a discount to yield an effective interest rate of 7.473%, are unsecured obligations of our company and pay interest semiannually. In connection with the offering of our 7 1/4% senior notes and 9 7/8% senior subordinated notes, our subsidiary guarantors also guaranteed our 7 3/8% senior notes. In February 2002, we purchased $6.75 million in principal amount of our 7 3/8% senior notes in the open market. This purchase will lower our interest expense by approximately $500 thousand annually.

Interest Rate Swaps. During the second and third quarters of 2001, we entered into four interest rate swap agreements in notional amounts totaling $285.0 million. The agreements, which have payment and expiration dates that correspond to the terms of the note obligations they cover, effectively converted $185.0 million of our fixed rate 9 7/8% senior subordinated notes and $100.0 million of our fixed rate 7 3/8% senior notes into variable rate obligations. The variable rates are based on the three-month LIBOR plus a fixed spread. These swap agreements decreased interest expense by $4.9 million in the first six months of 2002. We expect our swap agreements to continue to lower our interest expense; however, if the three-month LIBOR increases significantly, our interest expense could be adversely affected. Based on the three-month LIBOR at June 30, 2002, our swaps would reduce our interest expense by approximately $9.9 million for 2002 compared with $3.8 million in 2001. If the three-month LIBOR increases 100 basis points, our savings on interest expense would be reduced by approximately $2.85 million annually.

The following table identifies the debt instrument hedged, the notional amount, the fixed spread and the three-month LIBOR at June 30, 2002 for each of our interest rate swaps. The June 30, 2002 three-month LIBOR is presented for informational purposes only and does not represent our actual effective rates in place at June 30, 2002.

                                 
                    Three-Month        
    Notional           LIBOR at   Total
    Amount   Fixed   June 30,   Variable
Debt Instrument   (000's)   Spread   2002   Rate

 
 
 
 
7 3/8% senior notes
  $ 50,000       2.365 %     1.860 %     4.225 %
7 3/8% senior notes
    25,000       1.445       1.860       3.305  
7 3/8% senior notes
    25,000       1.775       1.860       3.635  
9 7/8% senior subordinated notes
    185,000       4.400       1.860       6.260  

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In October 2001, we unwound our $185.0 million interest rate swap agreement related to the 9 7/8% senior subordinated notes and received $9.1 million from the bank counter-party. Simultaneously, we executed a new swap agreement with a fixed spread that was 85 basis points higher than the original swap agreement. The new swap agreement is the same notional amount, has the same terms and covers the same notes as the original agreement. The $9.1 million gain will be accreted to interest expense over the life of the notes and will partially offset the increase in interest expense. We executed these transactions in order to take advantage of market conditions. See “Subsequent Events” below regarding the August 2002 unwinding of the $185.0 million interest rate swap agreement related to the 9 7/8% senior subordinated notes.

Joint Venture Financings. As noted above, we own a 50% interest in two joint ventures with Temple-Inland, Inc.: Standard Gypsum, L.P. and Premier Boxboard Limited LLC. Because we account for these interests in our joint ventures under the equity method of accounting, the indebtedness of these joint ventures is not reflected in the liabilities included on our consolidated balance sheets. As described below, we have guaranteed certain obligations of these joint ventures. A default under these guarantees also constitutes a default under the credit facilities of these joint ventures and our senior credit facility. The guarantees also contain independent financial maintenance covenants that are identical to the covenants under our senior credit facility. Accordingly, our default under one or more of these covenants would technically permit the lenders under the joint venture credit facilities and our joint venture partner’s respective guarantees of those facilities, as well as the lenders under our senior credit facility, if they so elected, to prohibit any future borrowings under these facilities and to accelerate all such outstanding obligations under these facilities. The resulting acceleration of our obligations could also cause further defaults and accelerations under our 9 7/8% senior subordinated notes, our 7 1/4% senior notes and our 7 3/8% senior notes. In January 2002, we entered into agreements with the Premier Boxboard Limited and Standard Gypsum lenders that correspond to the amendments made in the third amendment to the senior credit facility, as described above. At June 30, 2002, we were in compliance with all covenants under these guarantees. However, to the extent that we are unable to comply with, or are required to seek waivers under, or modifications of, the financial maintenance covenants under our senior credit facility in order to avoid possible events of noncompliance, as described above, we will need similar waivers or modifications under the joint venture guarantees.

Standard Gypsum is the obligor under reimbursement agreements pursuant to which direct-pay letters of credit in the aggregate original amount of approximately $56.2 million have been issued for its account in support of industrial development bond obligations. We have severally and unconditionally guaranteed 50% of Standard Gypsum’s obligations for reimbursement of letter of credit drawings, interest, fees and other amounts. The other Standard Gypsum partner, Temple-Inland, has similarly guaranteed 50% of Standard Gypsum’s obligations. As of June 30, 2002, the outstanding letters of credit totaled approximately $56.2 million, of which one-half (approximately $28.1 million) is guaranteed by us.

Premier Boxboard is the borrower under a credit facility providing for up to $30.0 million in revolving loans (with a subfacility for up to $1.0 million in letters of credit). The credit facility was originally entered into in July 1999 and matures in June 2005. We have severally and unconditionally guaranteed 50% of Premier Boxboard’s obligations under the credit facility for principal (including reimbursement of letter of credit drawings), interest, fees and other amounts. Temple-Inland has similarly guaranteed 50% of Premier Boxboard’s obligations. As of June 30, 2002, the outstanding principal amount of borrowings under the facility (including outstanding letters of credit) was approximately $20.2 million, which includes a $200 thousand, undrawn, letter of credit, of which one-half (approximately $10.1 million) is guaranteed by us.

In addition to the general default risks discussed above with respect to the joint ventures, a substantial portion of the assets of Premier Boxboard are pledged as security for $50.0 million in outstanding principal amount of senior notes under which Premier Boxboard is the obligor. These notes are guaranteed by Temple-Inland, but are not guaranteed by us. A default under the Premier Boxboard credit facility would also constitute an event of default under these notes. In the event of default under these notes, the holders would also have recourse to the assets of Premier Boxboard that are pledged to secure these notes. Thus, any resulting default under these notes could result in the assets of Premier Boxboard being utilized to satisfy creditor claims, which would have a material adverse effect on the financial condition and operations of Premier Boxboard and, accordingly, our interest in Premier Boxboard. Further, in such an event of default, these assets would not be available to satisfy obligations owing to unsecured creditors of Premier Boxboard, including the lender under the credit facility, which might make it more likely that our guarantee of the Premier Boxboard credit facility would be the primary source of repayment under the facility in the event Premier Boxboard cannot pay.

Additional contingencies relating to our joint ventures that could affect our liquidity include possible additional capital contributions and buy-sell triggers which, under certain circumstances, give us and our joint venture partner either the right, or the obligation, to purchase the other’s interest or to sell an interest to the other. In the case of both Standard Gypsum and Premier Boxboard, neither joint venture partner is obligated or required to make additional capital contributions without the consent of the other. With regard to buy-sell rights, under the Standard Gypsum joint venture, in general, either party may purchase the other’s interest upon the occurrence of certain purported unauthorized transfers or involuntary transfer events (such as bankruptcy). In addition, under the Standard Gypsum joint venture, either (i) in the event of an unresolved deadlock over a material matter or (ii) at any time after April 1,

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2001, either party may initiate a “Russian roulette” buyout procedure by which it names a price at which the other party must agree either to sell its interest to the initiating party or to purchase the initiating party’s interest. Under the Premier Boxboard joint venture, in general, mutual buy-sell rights are triggered upon the occurrence of certain purported unauthorized or involuntary transfers, but in the event of certain change of control or deadlock events, the buy-sell rights are structured such that we are always the party entitled, or obligated, as the case may be, to purchase.

We generally consider our relationship with Temple-Inland to be good with respect to both of our joint ventures and do not anticipate experiencing material liquidity events resulting from either additional capital contributions or buy-sell contingencies with respect to our joint ventures during 2002. We cannot assure you, however, that these assumptions will prove accurate or that such liquidity events will not arise.

Cash from Operations. Cash generated from operations was $40.7 million for the six month period ended June 30, 2002 compared with $16.3 million for the same period of 2001. The increase was due primarily to improved operating results combined with the $16.0 million tax refund received in April 2002.

Capital Expenditures. Capital expenditures were $10.7 million in the first half of 2002 versus $17.9 million in the first half of 2001. Aggregate capital expenditures of approximately $24.4 million are anticipated for 2002. To conserve cash, we intend to limit capital expenditures for 2002 to cost reduction, productivity improvement and replacement projects.

Acquisition. In April 2002, we acquired the remaining 51% of the outstanding stock of Design Tubes Company Limited, Toronto, Ontario, Canada in consideration for shares of a subsidiary exchangeable at the holder’s option (for no additional consideration) for approximately 141,000 shares of our common stock, valued at $1.5 million. We originally acquired our minority interest in Design Tubes in November 1998 and accounted for our 49% ownership using the equity method. Design Tubes manufactures paperboard tubes and also produces paper tube manufacturing equipment for companies throughout North America. Goodwill in the amount of $1.0 million was recorded in connection with the Design Tubes acquisition.

Dividends. We paid cash dividends of $833 thousand in the first half of 2002 versus $7.2 million in the same period last year. Since February 2001, we have reduced our dividend payments from $0.18 to $0.03 per issued and outstanding common share. Then, in February 2002, we announced that we would suspend future dividend payments on our common stock until our earnings performance exceeds the dividend limitation provision of our senior subordinated notes. We made these decisions to reduce the quarterly dividends to preserve our financial flexibility in light of difficult industry conditions and due to the limitations on dividend payments in our financial covenants. Although our former debt agreements contained no specific limitations on the payment of dividends, our current debt agreements contain certain limitations on the payment of future dividends. We intend to continue assessing our ability to pay quarterly dividends in light of difficult industry conditions, our need to preserve financial flexibility and the limitations on dividends included in our financial covenants.

Share Repurchases. We did not purchase any shares of our common stock during the first six months of 2002 under our common stock purchase plan. We have cumulatively purchased 3,169,000 shares since January 1996. Our board of directors has authorized purchases of up to 831,000 additional shares. However, our 9 7/8% senior subordinated notes and our senior credit facility limit our ability to purchase our common stock.

Subsequent Events

On July 22, 2002, we entered into a definitive agreement with a subsidiary of Smurfit-Stone Container Corporation to acquire substantially all the assets (excluding accounts receivable) of Smurfit’s Industrial Packaging Group business. The Smurfit business consists of 17 paper tube and core plants, 3 uncoated recycled paperboard mills and 3 partition manufacturing plants located in 16 states across the U.S. and in Canada. The purchase price is approximately $79.8 million, as adjusted to account for any difference in the working capital of the acquired business between December 31, 2001 and the closing date and reduced by the assumption of $1.7 million of indebtedness outstanding under certain industrial development revenue bonds. We will record an acquisition liability of approximately $5.0 million in expected costs associated with the anticipated closing of several facilities. In accordance with the terms of long-term supply agreements (with initial terms of seven years, subject to renewal), we will supply Smurfit with tubes and cores and uncoated recycled boxboard that are currently supplied internally and Smurfit will supply us with all requirements of trim rolls for the purchased facilities. The acquisition is subject to various conditions, including expiration or early termination of the pre-merger notification period under the Hart-Scott-Rodino Act, and may be abandoned by mutual consent of the parties, by one party in the event of a material misrepresentation, breach or inability to timely satisfy a closing condition by the other, or by either party if the acquisition is not consummated by September 15, 2002. The acquisition is currently expected to close on or before September 12, 2002, subject to expiration of the waiting period under the Hart-Scott-Rodino Act. We have received an inquiry from the United States Department of Justice regarding the acquisition, and have submitted additional documentation to supplement our pre merger notification filing. The Department of Justice recently has confirmed that the submission of this additional documentation will extend the expiration of the waiting period to September 11, 2002. Although we currently believe that we will be able to satisfy the inquiry without incurring significant additional delays in, or a challenge to, our ability to consummate the acquisition, we can give no assurance that this will be the case.

In August 2002, we unwound our $185.0 million interest rate swap agreement related to the 9 7/8% senior subordinated notes and received $5.5 million from the bank counter-party. Simultaneously, we executed a new swap agreement with a fixed spread that

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was 17 basis points higher than the original swap agreement. The new swap agreement is the same notional amount, has the same terms and covers the same notes as the original agreement. The $5.5 million gain will be accreted to interest expense over the life of the notes and will partially offset the increase in interest expense. We executed these transactions in order to take advantage of market conditions.

Georgia-Pacific Litigation

On March 26, 2002, we reached a final settlement with Georgia-Pacific Corporation concerning the dispute regarding the terms of the long-term supply agreement that had been the subject of our previously reported litigation with Georgia-Pacific. We and G-P Gypsum, a wholly-owned subsidiary of Georgia-Pacific, have resolved the dispute by entering into a new five-year paperboard supply agreement that provides that we will produce and sell to G-P Gypsum between 0.378 and 0.756 billion square feet (10 to 20 thousand tons) of paper per year to be used in G-P Gypsum’s ToughRock wallboard. This new paperboard supply agreement supersedes the terms of the tentative settlement previously announced on May 9, 2001 and the agreement and transition period that had been a part of that tentative settlement. As a result of the final settlement, our previously filed suit against Georgia-Pacific in the General Court of Justice, Superior Court Division of Mecklenburg County, North Carolina (Case No. 00-CVS-12302), and Georgia-Pacific’s previously reported separate action filed in the Superior Court of Fulton County, Georgia (Case No. 2000-CV-27684), were each dismissed with prejudice on April 1 and 2, 2002, respectively.

New Accounting Pronouncements

SFAS No. 142 supercedes APB Opinion No. 17, “Intangible Assets”. This pronouncement prescribes the accounting practices for goodwill and other intangible assets. Under this pronouncement, goodwill will no longer be amortized to earnings, but instead will be reviewed periodically (at least annually) for impairment. We adopted this pronouncement effective January 1, 2002. We have completed our initial impairment test, which was required to be completed by June 30, 2002, and have determined that no impairment of goodwill exists. See Note 8 of “Notes to Consolidated Financial Statements” for additional information regarding goodwill accounting.

In July 2001, the FASB issued SFAS No. 143, “Accounting for Asset Retirement Obligations” (“SFAS No. 143”). This pronouncement requires entities to record the fair value of a liability for an asset retirement obligation in the period in which it is incurred. When the liability is initially recorded, the entity capitalizes the cost by increasing the carrying amount of the related long-lived asset. Over time, the liability is accreted to its present value each period and the capitalized cost is depreciated over the useful life of the related asset. Upon settlement of the liability, the entity either settles the obligation for the amount recorded or incurs a gain or loss. SFAS No. 143 is effective for fiscal years beginning after June 15, 2002. We are currently assessing the impact of SFAS No. 143 on our financial position and results of operations.

In August 2001, the FASB issued SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets” (“SFAS No. 144”). This pronouncement addresses financial accounting and reporting for the impairment or disposal of long-lived assets and supercedes SFAS No. 121. SFAS No. 144 is effective for fiscal years beginning after December 15, 2001. We adopted SFAS No. 144 as of January 1, 2002. This pronouncement did not have a material impact on our consolidated financial statements upon adoption.

In June 2002, the FASB issued SFAS No. 146, “Accounting for Costs Associated with Exit or Disposal Activities” (“SFAS No. 146”). This pronouncement addresses accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” SFAS No. 146 becomes effective for exit or disposal activities that are initiated after December 31, 2002. We do not expect the adoption of this pronouncement to have a material impact on our consolidated financial statements.

Contractual Obligations

For a discussion of our contractual obligations, see Note 6 of “Notes to Consolidated Financial Statements” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2001. There have been no significant developments with respect to our contractual obligations.

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Forward-Looking Information

This Quarterly Report on Form 10-Q, including “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” may contain various “forward-looking statements,” within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934, that are based on our beliefs and assumptions, as well as information currently available to us. When used in this document, the words “believe,” “anticipate,” “estimate,” “expect,” “intend,” “should,” “would,” “could,” or “may” and similar expressions may identify forward-looking statements. These statements involve risks and uncertainties that could cause our actual results to differ materially depending on a variety of important factors, including, but not limited to, those identified below under “Risk Factors” and other factors discussed elsewhere in this Report and our other filings with the Securities and Exchange Commission. With respect to such forward-looking statements, we claim protection under the Private Securities Litigation Reform Act of 1995. The documents that we file with the Securities and Exchange Commission are available from us, and also may be examined at public reference facilities maintained by the Securities and Exchange Commission or, to the extent filed via EDGAR, accessed through the Web Site of the Securities and Exchange Commission (http://www.sec.gov). We do not undertake any obligation to update any forward-looking statements we make.

Risk Factors

     Investors should consider the following risk factors, in addition to the other information presented in this Report and the other reports and registration statements we file from time to time with the Securities and Exchange Commission, in evaluating us, our business and an investment in our securities. Any of the following risks, as well as other risks and uncertainties, could harm our business and financial results and cause the value of our securities to decline, which in turn could cause investors to lose all or part of their investment in our company. The risks below are not the only ones facing our company. Additional risks not currently known to us or that we currently deem immaterial also may impair our business.

      Our business and financial performance may be harmed by future increases in raw material costs.

      Our primary raw material is recycled paper, which is known in our industry as “recovered fiber.” The cost of recovered fiber has, at times, fluctuated greatly because of factors such as shortages or surpluses created by market or industry conditions. Although we have historically raised the selling prices of our products in response to raw material price increases, sometimes raw material prices have increased so quickly or to such levels that we have been unable to pass the price increases through to our customers on a timely basis, which has adversely affected our operating margins. We cannot assure you that we will be able to pass such price changes through to our customers on a timely basis and maintain our margins in the face of raw material cost fluctuations in the future.

      Our operating margins may be adversely affected by rising energy costs.

      Excluding labor, energy is our most significant manufacturing cost. We use energy to generate steam used in the paper making process and to operate our paperboard machines and all of our other converting machinery. Our energy costs increased steadily throughout 2000 and the first quarter of 2001 before showing some improvement by the end of 2001. In 2001, the average energy cost in our mill system was approximately $57 per ton. During the first six months of 2002, energy costs decreased to approximately $49 per ton. The decrease was due primarily to decreases in natural gas and fuel oil costs. Until recently, our business had not been significantly affected by energy costs, and we historically have not passed energy costs through to our customers. We were not able to pass through to our customers all of the energy cost increases we incurred in 2000 and 2001 and as a result, our operating margins were adversely affected. We continue to evaluate our energy costs and consider ways to factor energy costs into our pricing. However, we cannot assure you that our operating margins and results of operations will not continue to be adversely affected by rising energy costs.

      Our business and financial performance may be adversely affected by downturns in industrial production, housing and construction and the consumption of nondurable and durable goods.

      Demand for our products in our four principal end use markets is primarily driven by the following factors:

  Tube, core and composite container — industrial production, construction spending and consumer nondurable consumption;
 
  Folding cartons — consumer nondurable consumption and industrial production;
 
  Gypsum wallboard facing paper — single and multifamily construction, repair and remodeling construction and commercial construction; and
 
  Other specialty products — consumer nondurable consumption and consumer durable consumption.

      Downturns in any of these sectors will result in decreased demand for our products. In particular, our business has been adversely affected in recent periods by the general slow down in industrial demand and softness in the housing markets. These conditions are beyond our ability to control, but have had, and will continue to have, a significant impact on our sales and results of operations.

      In addition, the September 11, 2001 terrorist attacks and the uncertainties surrounding those events have contributed to the general slowdown in U.S. economic activity. If those events, other terrorist activities, the U.S. military response and the resulting uncertainties continue to adversely affect the United States economy in general, the sectors above may be negatively affected, which would cause our business to be adversely affected.

      We are adversely affected by the cycles, conditions and problems inherent in our industry.

      Our operating results tend to reflect the general cyclical nature of the business in which we operate. In addition, our industry has suffered from excess capacity. Our industry also is capital intensive, which leads to high fixed costs and generally results in continued production as long as prices are sufficient to cover marginal costs. These conditions have contributed to substantial price competition and volatility within our industry. In the event of a recession, demand and prices are likely to drop substantially. Our profitability historically has been more sensitive to price changes than to changes in volume. Future decreases in prices for our products would adversely affect our operating results. These factors, coupled with our substantially leveraged financial position, may adversely affect our ability to respond to competition and to other market conditions or to otherwise take advantage of business opportunities.

      Our business may suffer from risks associated with growth and acquisitions.

      Historically, we have grown our business, revenues and production capacity to a significant degree through acquisitions. In the current difficult operating climate facing our industry and our financial position, the pace of our acquisition activity (other than the acquisition described above under “—Subsequent Events”), and accordingly, our revenue growth, has slowed significantly as we have focused on conserving cash and maximizing the productivity of our existing facilities. We expect to continue evaluating and pursuing acquisition opportunities on a selective basis, subject to available funding and credit flexibility. Growth through acquisitions involves risks, many of which may continue to affect us based on acquisitions we have completed in the past. For example, we have suffered significant unexpected losses at our Sprague mill in Versailles, Connecticut, which we acquired from International Paper Company in 1999, resulting from unfavorable fixed price contracts, low capacity utilization, high energy costs and higher fiber costs that we were unable to pass through to our customers. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations.” We cannot assure you that any of our acquired businesses, including the Smurfit Industrial Packaging Group, will achieve the same levels of revenue, profit or productivity as our existing locations or otherwise perform as we expect.

      All acquisitions, including our recently announced acquisition of the Smurfit Industrial Packaging Group, also involve specific risks. Some of these risks include:

  assumption of unanticipated liabilities and contingencies;
 
  diversion of management’s attention; and
 
  possible reduction of our reported asset values and earnings because of:

  goodwill impairment;
 
  increased interest costs;
 
  issuances of additional securities or debt; and
 
  difficulties in integrating acquired businesses.

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      As we grow, we can give no assurance that we will be able to:

  use the increased production capacity of any new or improved facilities;
 
  identify suitable acquisition candidates;
 
  complete additional acquisitions; or
 
  integrate acquired businesses into our operations.

      If we cannot raise the necessary capital for, or use our stock to finance acquisitions, expansion plans or other significant corporate opportunities, our growth may be impaired.

      Without additional capital, we may have to curtail any acquisition and expansion plans or forego other significant corporate opportunities that may be vital to our long-term success. Although we expect to be able to use borrowed funds to pursue these opportunities, we must continue to comply with financial and other covenants in order to do so. If our revenues and cash flow do not meet expectations, then we may lose our ability to borrow money or to do so on terms that we consider favorable. Conditions in the capital markets also will affect our ability to borrow, as well as the terms of those borrowings. Existing weaknesses in the U.S. capital markets have been, and may continue to be, aggravated by the September 11, 2001 terrorist attacks and their aftermath. In addition, our financial performance and the conditions of the capital markets will also affect the value of our common stock, which could make it a less attractive form of consideration in making acquisitions. All of these factors could also make it difficult or impossible for us to expand in the future.

      Our interest expense could be adversely affected by risks associated with our interest rate swap agreements.

      Interest rate swap agreements carry a certain inherent element of interest rate risk. During 2001 and the first six months of 2002, we entered into several interest rate swap agreements in order to take advantage of the current market conditions. These agreements converted a significant portion of our existing fixed rate 9 7/8% senior subordinated notes and our fixed rate 7 3/8% senior notes into variable rate obligations. The variable rates are based on the three-month LIBOR plus a fixed margin. These swap agreements have lowered our interest expense, and we expect these agreements to continue to positively affect our interest expense. If, however, the three-month LIBOR increases significantly, our interest expense could be adversely affected. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations” for additional information on our swap agreements.

      We are subject to many environmental laws and regulations that require significant expenditures for compliance and remediation efforts, and changes in the law could increase those expenses and adversely affect our operations.

      Compliance with the environmental requirements of international, federal, state and local governments significantly affects our business. Among other things, these requirements regulate the discharge of

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materials into the water, air and land and govern the use and disposal of hazardous substances. Under environmental laws, we can be held strictly liable if hazardous substances are found on real property we have ever owned, operated or used as a disposal site. In recent years, we have adopted a policy of assessing real property for environmental risks prior to purchase. We are aware of issues regarding hazardous substances at some facilities, and we have put into place a remedial plan at each site where we believe such a plan is necessary. We regularly make capital and operating expenditures to stay in compliance with environmental laws. Despite these compliance efforts, risk of environmental liability is part of the nature of our business. We cannot assure you that environmental liabilities, including compliance and remediation costs, will not have a material adverse effect on us in the future. In addition, future events may lead to additional compliance or other costs that could have a material adverse effect on our business. Such future events could include changes in, or new interpretations of, existing laws, regulations or enforcement policies or further investigation of the potential health hazards of certain products or business activities.

      The conviction of our former independent auditors, Arthur Andersen LLP, on federal obstruction of justice charges may adversely affect Arthur Andersen LLP’s ability to satisfy any claims arising from the provision of auditing services to us and may impede our access to the capital markets.

      Arthur Andersen LLP, which audited our financial statements for the years ended December 31, 1999, 2000 and 2001, was convicted on federal obstruction of justice charges arising from the government’s investigation of Enron Corporation. In light of the conviction and the underlying events, Arthur Andersen LLP has informed the SEC that it will stop practicing before the SEC by August 31, 2002, unless the SEC determines that another date is appropriate. The SEC has stated that, for the time being, it will continue accepting financial statements audited by Arthur Andersen LLP provided that we comply with the applicable rules and orders issued by the SEC in March 2002 for this purpose. It is possible that events arising out of the conviction may adversely affect the ability of Arthur Andersen LLP to satisfy any claims arising from its provision of auditing services to us, including claims that could arise out of Arthur Andersen LLP’s audit of our financial statements included in our periodic reports, prospectuses or registration statements filed with the SEC.

      In order for us to conduct a registered securities offering, in the event we seek to access the public capital markets, SEC rules will require us to include or incorporate by reference in any prospectus three years of audited financial statements. These rules would require us to present audited financial statements for one or more fiscal years audited by Arthur Andersen LLP and obtain their consent and representations until our audited financial statements for the fiscal year ending December 31, 2004 become available in the first quarter of 2005. We expect that we would not be able to obtain the necessary consent and representations from Arthur Andersen LLP. The audit partner and substantially all of the audit team who audited our financial statements are no longer with Arthur Andersen LLP, and that firm would likely not agree to issue a consent or make any representations in their absence. The SEC recently has provided regulatory relief designed to allow companies to dispense with the requirement to file a consent of Arthur Andersen LLP in certain circumstances. Although we currently believe we would meet the requirements to obtain this relief, if the SEC eliminates or modifies this relief or if we otherwise fail to qualify for it, we may not be able to satisfy the SEC requirements for a registration statement or for our periodic reports. Even if the SEC continues to accept financial statements previously audited by Arthur Andersen LLP, but without their current consent and representations, those financial statements would not provide us and any underwriters and purchasers of our securities with the same level of protection under the securities laws as would otherwise be the case. In addition, in the event we are required to make any technical modifications, reclassifications or restatements with respect to any of our prior financial statements that were audited by Arthur Andersen LLP, our ability to do so without obtaining a full re-audit of such financial statements by another independent accounting firm may be limited unless the SEC grants relief that would enable such revisions to be made without the need for a full re-audit.

      In any of the situations described above, our access to the capital markets, or our ability to timely comply with periodic reporting requirements, would be impaired unless Deloitte & Touche LLP, our current independent accounting firm, or another independent accounting firm, is able to audit the financial statements originally audited by Arthur Andersen LLP. Any delay or inability to access the public capital markets, or to comply with periodic reporting requirements, caused by these circumstances could have a material adverse effect on our business, profitability and growth prospects. In addition, some investors may choose not to hold or invest in securities of a company whose financial statements were audited by Arthur Andersen LLP. As a result, among other things, the price or marketability of our securities could be impaired.

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FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2002

PART I, ITEM 3.

CARAUSTAR INDUSTRIES, INC.

QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

For a discussion of certain market risks related to us, see Part II, Item 7A, “Quantitative and Qualitative Disclosures about Market Risk,” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2001. There have been no significant developments with respect to our exposure to interest rate market risk.

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FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2002

PART II, ITEM 1.

PART II. OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

On March 26, 2002, we reached a final settlement with Georgia-Pacific Corporation concerning the dispute regarding the terms of the long-term supply agreement that had been the subject of our previously reported litigation with Georgia-Pacific. We and G-P Gypsum, a wholly-owned subsidiary of Georgia-Pacific, have resolved the dispute by entering into a new five-year paperboard supply agreement that provides that we will produce and sell to G-P Gypsum between 0.378 and 0.756 billion square feet (10 to 20 thousand tons) of paper per year to be used in G-P Gypsum’s ToughRock wallboard. This new paperboard supply agreement supersedes the terms of the tentative settlement previously announced on May 9, 2001 and the agreement and transition period that had been a part of that tentative settlement. As a result of the final settlement, our previously filed suit against Georgia-Pacific in the General Court of Justice, Superior Court Division of Mecklenburg County, North Carolina (Case No. 00-CVS-12302), and Georgia-Pacific’s previously reported separate action filed in the Superior Court of Fulton County, Georgia (Case No. 2000-CV-27684), were each dismissed with prejudice on April 1 and 2, 2002, respectively.

ITEM 2. CHANGES IN SECURITIES

On April 12, 2002, we acquired the remaining 51% of the outstanding stock of Design Tubes Company Limited, Toronto, Ontario, Canada from its owner in consideration for shares of our subsidiary, Caraustar Design Tubes, Inc., that are exchangeable at the option of the holder (and for no additional consideration) into approximately 141,000 shares of our common stock, valued at $1.5 million. The exchangeable shares were issued in reliance on exemption from registration under Canadian securities laws and, to the extent applicable, the exemption from registration provided by Section 4(2) of the Securities Act of 1933 and Regulation D promulgated thereunder. The shares of our common stock issuable upon exchange of the exchangeable shares have been registered for issuance under the Securities Act of 1933.

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

Our annual shareholders’ meeting was held on May 08, 2002. The matters voted upon at the meeting were (1) a proposal to elect three Class I directors (Thomas V. Brown, Ralph M. Holt, Jr. and Dennis M. Love) and (2) a proposal to ratify the selection of Deloitte & Touche LLP as our independent public accountants for fiscal 2002. Proposals (1) and (2) were approved by the following margins:

                                   
              Votes Against or           Broker
Proposal   Votes For   Withheld   Abstentions   Nonvotes

 
 
 
 
Election of Directors
                               
 
Thomas V. Brown
    23,401,624       687,172       0       0  
 
Ralph M. Holt, Jr.
    23,023,524       1,065,272       0       0  
 
Dennis M. Love
    23,405,006       683,790       0       0  
Ratification of Selection of Independent Public Accountants
    23,573,822       512,937       2,037       0  

   

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ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

(a)  Exhibits

The Exhibits to this Report on Form 10-Q are listed in the accompanying Exhibit Index.

(b)  Reports on Form 8-K

We filed two current reports on Form 8-K during the quarter ended June 30, 2002. The first report, filed on April 2, 2002, gave notice that we terminated the engagement of Arthur Andersen LLP as our independent public accountants and engaged Deloitte & Touche to serve as our independent public accountants for the year ended December 31, 2002.

The second report, filed on June 19, 2002, incorporated by reference the contents of our press release announcing our expected financial results for the quarter ended June 30, 2002.

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FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2002

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

         
   

              CARAUSTAR INDUSTRIES, INC.

 
         
 
    By:   /s/ H. LEE THRASH, III

H. Lee Thrash, III
Vice President and Chief Financial Officer
(Principal Financial Officer)
 
         
 
Date: August 14, 2002        

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EXHIBIT INDEX

         
Exhibit        
No.       Description

     
3.01     Amended and Restated Articles of Incorporation of the Company (Incorporated by reference — Exhibit 3.01 to Annual Report for 1992 on Form 10-K [SEC File No. 0-20646])
         
3.02     Third Amended and Restated Bylaws of the Company (Incorporated by reference — Exhibit 3.02 to Annual Report for 2001 on Form 10-K [SEC File No. 0-20646])
         
4.01     Specimen Common Stock Certificate (Incorporated by reference — Exhibit 4.01 to Registration Statement on Form S-1 [SEC File No. 33-50582])
         
4.02     Articles 3 and 4 of the Company’s Amended and Restated Articles of Incorporation (included in Exhibit 3.01)
         
4.03     Article II of the Company’s Third Amended and Restated Bylaws (included in Exhibit 3.02)
         
4.04     Amended and Restated Rights Agreement, dated as of May 24, 1999, between Caraustar Industries, Inc. and The Bank of New York as Rights Agent (Incorporated by reference Exhibit 10.1 to current report on Form 8-K dated June 1, 1999 [SEC File No. 020646])
         
4.05     Indenture, dated as of June 1, 1999, between Caraustar Industries, Inc. and The Bank of New York, as Trustee, regarding The Company’s 7 3/8% Notes due 2009 (Incorporated by reference — Exhibit 4.05 to report on Form 10-Q for the quarter ended June 30, 1999 [SEC File No. 0-20646])
         
4.06     First Supplemental Indenture, dated as of June 1, 1999, between Caraustar Industries, Inc. and The Bank of New York, as Trustee (Incorporated by reference — Exhibit 4.06 to report on Form 10-Q for the quarter ended June 30, 1999 [SEC File No. 0-20646])
         
4.07     Second Supplemental Indenture, dated as of March 29, 2001, between the Company, the Subsidiary Guarantors and The Bank of New York, as Trustee, regarding the Company’s 7 3/8% Notes due 2009 (Incorporated by reference — Exhibit 4.07 to report on Form 10-K for the year ended December 31, 2000 [SEC File No. 0-20646])
         
10.01     Indenture, dated as of March 29, 2001, between the Company, the Guarantors and The Bank of New York, as Trustee, regarding the Company’s 7 1/4% Senior Notes due 2010 (Incorporated by reference — Exhibit 10.01 to report on Form 10-K for the year ended December 31, 2000 [SEC File No. 0-20646])
         
10.02     Indenture, dated as of March 29, 2001, between the Company, the Guarantors and The Bank of New York, as Trustee, regarding the Company’s 9 7/8% Senior Subordinated Notes due 2011 (Incorporated by reference — Exhibit 10.02 to report on Form 10-K for the year ended December 31, 2000 [SEC File No. 0-20646])
         
10.03     Credit Agreement, dated as of March 29, 2001, among the Company, certain subsidiaries of the Company, various lenders, Bank of America, N.A., as Administrative Agent, Banc of America Securities LLC and Deutsche Banc Alex. Brown Inc. as Joint Lead Arrangers and Joint Book Managers and Credit Suisse, First Boston and Credit Lyonnais New York Branch as Co-Documentation Agents (Incorporated by reference — Exhibit 10.03 to report on Form 10-K for the year ended December 31, 2000 [SEC File No. 0-20646])
         
10.04     Amendment No. 1 to Credit Agreement, dated as of September 10, 2001, by and among the Company, as borrower, certain subsidiaries of the Company identified as guarantors listed therein, the banks listed therein, and Bank of America, N.A., as Administrative Agent (Incorporated by Reference — Exhibit 10.04 to report on Form 10-Q for the quarter ended September 30, 2001 [SEC File No. 0-20646]

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Exhibit        
No.       Description

     
10.05     Amendment No. 2 to Credit Agreement, dated as of November 30, 2001, by and among the Company, as borrower, certain subsidiaries of the Company identified as guarantors listed therein, the banks listed therein, and Bank of America, N.A., as Administrative Agent (Incorporated by reference — Exhibit 10.05 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.06     Amendment No. 3 to Credit Agreement, dated as of January 22, 2002, by and among the Company, as borrower, certain subsidiaries of the Company identified as guarantors listed therein, the banks listed therein, and Bank of America, N.A., as Administrative Agent (Incorporated by reference — Exhibit 10.06 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.07†     Amendment No. 4 to Credit Agreement, dated as of June 3, 2002, by and among the Company, as borrower, certain subsidiaries of the Company identified as guarantors listed therein, the banks listed therein, and Bank of America, N.A., as Administrative Agent
         
         
10.08     Employment Agreement, dated December 31, 1990, between the Company and Thomas V. Brown (Incorporated by reference — Exhibit 10.06 to Registration Statement on Form S-1 [SEC File No. 33-50582])
         
10.09     Deferred Compensation Plan, together with copies of existing individual deferred compensation agreements (Incorporated by reference — Exhibit 10.08 to Registration Statement on Form S-1 [SEC File No. 33-50582])
         
10.10     1987 Executive Stock Option Plan (Incorporated by reference — Exhibit 10.09 to Registration Statement on Form S-1 [SEC File No. 33-50582])
         
10.11     1993 Key Employees’ Share Ownership Plan (Incorporated by reference — Exhibit 10.10 to Registration Statement on Form S-1 [SEC File No. 33-50582])
         
10.12     Incentive Bonus Plan of the Company (Incorporated by reference — Exhibit 10.10 to Annual Report for 1993 on Form 10-K [SEC File No. 0-20646])
         
10.13     1996 Director Equity Plan of the Company (Incorporated by reference — Exhibit 10.12 to report on Form 10-Q for the quarter ended March 31, 1996 [SEC File No. 0-20646])
         
10.14     Amendment No. 1 to the Company’s 1996 Director Equity Plan, dated July 16, 1998 (Incorporated by reference — Exhibit 10.2 to Current Report on Form 8-K dated June 1, 1999 [SEC File No. 0-20646])
         
10.15     Second Amended and Restated 1998 Key Employee Incentive Compensation Plan (Incorporated by reference — Exhibit 10.13 to report on Form 10-Q for the quarter ended March 31, 2001 [SEC File No. 0-20646])

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Table of Contents

         
Exhibit        
No.       Description

     
10.16     Asset Purchase Agreement between Caraustar Industries, Inc., Sprague Paperboard, Inc. and International Paper Company, dated as of March 4, 1999 (Incorporated by reference — Exhibit 10.17 to report on Form 10-Q for the quarter ended March 31, 1999 [SEC File No. 0-20646])
         
10.17     Guaranty Agreement, dated as of July 30, 1999, as amended of the Company in favor of SunTrust Bank Atlanta (Incorporated by reference — Exhibit 10.19 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.18†     Fifth Amendment to Guaranty Agreement, dated as of June 6, 2002, of the Company in favor of SunTrust Bank Atlanta
         
10.19     Second Amended and Restated Parent Guaranty, dated as of August 1, 1999, as amended, of the Company in favor of Toronto-Dominion (Texas), Inc., as Administrative Agent (Incorporated by reference — Exhibit 10.20 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.20†     Fifth Amendment to Parent Guaranty, dated as of June 6, 2002, of the Company in favor of Toronto-Dominion (Texas), Inc., as Administrative Agent
         
10.21     Partnership Agreement of Standard Gypsum L.P. (Incorporated by reference — Exhibit 10.21 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.22     Operating Agreement of Premier Boxboard Limited LLC (Incorporated by reference — Exhibit 10.22 to report on Form 10-K for the year ended December 31, 2001 [SEC File No. 0-20646])
         
10.23†     Asset Purchase Agreement between Caraustar Industries, Inc. and Smurfit-Stone Container Corporation, dated as of July 22, 2002
         
11.01†     Computation of Earnings Per Share


    † Filed herewith

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