UNITED STATES SECURITIES AND EXCHANGE COMMISSION
FORM 10-K
þ ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
OR
o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
COMMISSION FILE NUMBER: 0-5485
VISKASE COMPANIES, INC.
Delaware (State or other jurisdiction of incorporation or organization) |
95-2677354 (I.R.S. Employer Identification No.) |
|
625 Willowbrook Centre Parkway Willowbrook, Illinois 60527 (Address of Principal Executive Offices, including Zip Code) |
(630) 789-4900 (Registrants Telephone Number, Including Area Code) |
Securities Registered Pursuant to Section 12(b) of the Act:
None
Securities Registered Pursuant to Section 12(g) of the Act:
None
Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that it was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes o No þ
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of the Registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes o No þ
Based on the closing price on the National Quotation Bureau pink sheet service on June 30, 2004 of $1.15, the aggregate market value of our voting stock held by non-affiliates on such date was approximately $11,076,825. Shares of common stock held by directors and certain executive officers and by each person who owns or may be deemed to own 10% or more of our outstanding common stock have been excluded, since such persons may be deemed to be affiliates. This determination of affiliate status is not necessarily a conclusive determination for other purposes.
The Registrant is filing this report on Form 10-K as a special report pursuant to Rule 15d-2 under the Securities Exchange Act
of 1934, as amended. The Registrants previously filed registration statement on Form S-4 (Registration No. 333-120002) was
declared effective by the Securities and Exchange Commission on January 25, 2005 and did not contain certified financial
statements for the Registrants fiscal year ended December 31, 2004. In accordance with Rule 15d-2, this special report is
filed under cover of Form 10-K and contains only financial
statements for the Registrants fiscal year ended
December 31, 2004.
APPLICABLE ONLY TO REGISTRANTS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS: Indicate by check mark
whether the Registrant has filed all documents and reports required to be filed by Section 12, 13 or 15(d) of the Securities
Exchange Act of 1934 subsequent to the distribution of securities
under a plan confirmed by a court. Yes þ No o
As of March 31, 2005, the Registrant had 9,665,493 shares of common stock issued and outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
None
PART II
ITEM 7. | MANAGEMENTS DISCUSSION & ANALYSIS OF FINANCIAL CONDITION & RESULTS OF OPERATIONS |
In this filing, unless indicated otherwise, Viskase or the Company refers to Viskase Companies, Inc., and we, us and our refer to Viskase and its subsidiaries.
Results of Operations
Overview
Viskase Companies, Inc., a Delaware Corporation, is a worldwide leader in the manufacture and sale of cellulosic, fibrous and plastic casings for the processed meat industry. We currently operate seven manufacturing facilities and eight distribution centers throughout North America, Europe and South America and we derive approximately 60% of total net sales from customers located outside the United States. We believe we are one of the two largest manufacturers of non-edible cellulose casings for small-diameter processed meats and one of the three largest manufacturers of non-edible fibrous casings. Our management believes that the factors most critical to the success of our business are:
| maintaining and building upon our reputation for providing a high level of customer and technical services; | |||
| maintaining and building upon our long-standing customer relationships, many of which have continued for decades; | |||
| developing additional sources of revenue through new products and services; | |||
| penetrating new regional markets; and | |||
| continuing to streamline our cost structure. |
Our net sales are driven by consumer demand for meat products and the level of demand for casings by processed meat manufacturers, as well as the average selling prices of our casings. Specifically, demand for our casings is dependent on population growth, overall consumption of processed meats and the types of meat products purchased by consumers. Average selling prices are dependent on overall supply and demand for casings and our product mix.
Our cellulose and fibrous casing extrusion operations are capital-intensive and are characterized by high fixed costs. Our plastic casing extrusion and finishing operations are characterized by dominant labor costs. The industrys operating results have historically been sensitive to the global balance of capacity and demand. The industrys extrusion facilities produce casings under a timed chemical process and operate continuously. We believe that the industrys current output is in balance with global demand and the recent downward trend in casing prices has stabilized. Recently, some competitors have announced plans to expand extrusion capacity at their existing facilities. The projected increase in global capacity from these expansion projects (and idled capacity) is approximately 5%.
Our contribution margin varies with changes in selling price, input material costs, labor costs and manufacturing efficiencies. Subject to the limits of our capacity discussed below, the total contribution margin increases as demand for our casings increases. Our financial results benefit from increased volume because we do not have to increase our fixed cost structure in proportion to increases in demand. For certain products, we operate at near capacity in our existing facilities. We continue to seek ways to increase our throughput at these facilities; however, should demand for those products increase substantially, we would not be able to meet that increased demand in the short term. We regularly evaluate our capacity limitations and compare those limitations to projected market demand.
We operate in a competitive environment. During the mid-1990s, we experienced significant pricing pressure and volume loss with the entrance of a foreign competitor into the United States market. The market for cellulosic casings experienced declines in selling price over the last ten years, which we believe only recently has stabilized. While the overall market volume has expanded during this period, the industry continued to experience pressure on pricing. Our financial performance moves in direct relation to our average selling price.
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We have continued to reduce our fixed cost structure in response to market and economic conditions. Since 1998, we have reduced annual fixed costs by approximately $35.0 million by:
| closing our Chicago, Illinois plant and selling the facility; | |||
| reconfiguring our Loudon, Tennessee and Beauvais, France plants; | |||
| closing our Thâon-les-Vosges, France extrusion operations; | |||
| discontinuing our Nucel® operations; | |||
| closing our Lindsay, Ontario, Canada facility; and | |||
| reducing the number of employees at our headquarters and most of our facilities by approximately 30%. |
Despite these restructuring efforts, the significance of our debt load caused us to be unable to continue meeting our debt service obligations in 2002. As a result, we filed a voluntary petition for relief under Chapter 11 of the United States Bankruptcy Code on November 13, 2002. The bankruptcy court confirmed the plan of reorganization and we emerged from bankruptcy on April 3, 2003. We adopted fresh-start accounting in accordance with SOP 90-7, and reflected the effects of the adoption in the consolidated financial statements in 2003.
As a result of our adoption of fresh-start accounting, the results of operations for periods ended after April 2, 2003 are prepared on a different basis of accounting. Therefore, the results of operations prior to April 3, 2003 are not comparable to the periods after April 3, 2003.
Comparison of Results of Operations for Fiscal Years Ended December 31, 2002, 2003 and 2004. The following discussion compares the results of operations for the fiscal year ended December 31, 2002 to the results of operations for the fiscal year ended December 31, 2003, and compares the results of operations for the fiscal year ended December 31, 2003 to the results of operations for the fiscal year ended December 31, 2004. We have provided the table below in order to facilitate an understanding of this discussion. The table shows our results of operations for the 2002, 2003 and 2004 fiscal years. Results of operations for 2003 include the combined income statement activity of the Reorganized Company (referring to the Company for the periods subsequent to the effective date of Viskases plan of reorganization in the bankruptcy proceeding) and the Predecessor Company (referring to the Company for the periods prior to that date), and are not intended to be a presentation in accordance with accounting principles generally accepted in the United States. The table (dollars in millions) is as follows:
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% Change | % Change | |||||||||||||||||||
Over | over | |||||||||||||||||||
2004 | 2003 | 2003 | 2002 | 2002 | ||||||||||||||||
NET SALES |
$ | 207.1 | 4.7 | % | $ | 197.8 | 7.8 | % | $ | 183.5 | ||||||||||
COST AND EXPENSES
|
||||||||||||||||||||
Cost of sales |
164.5 | 4.1 | % | 158.0 | 7.6 | % | 146.8 | |||||||||||||
Selling, general and administrative |
29.2 | -12.9 | % | 33.5 | -12.9 | % | 38.5 | |||||||||||||
Amortization of intangibles |
1.1 | -17.6 | % | 1.3 | -34.6 | % | 2.0 | |||||||||||||
Restructuring expense (income) |
0.7 | -30.0 | % | 1.0 | NM | (6.1 | ) | |||||||||||||
Asset writedown |
NM | 46.8 | NM | |||||||||||||||||
OPERATING INCOME (LOSS) |
11.6 | NM | (42.8 | ) | NM | 2.3 | ||||||||||||||
Interest income |
(0.6 | ) | -31.1 | % | (0.8 | ) | -27.6 | % | (1.2 | ) | ||||||||||
Interest expense |
13.2 | 14.1 | % | 11.6 | -48.0 | % | 22.2 | |||||||||||||
Post-retirement benefits curtailment gain |
(34.1 | ) | NM | |||||||||||||||||
Loss (gain) on early extinguishment of debt |
13.1 | NM | (153.9 | ) | NM | |||||||||||||||
Other income, net |
(0.7 | ) | -86.9 | % | (5.4 | ) | 258.3 | % | (1.5 | ) | ||||||||||
Reorganization expense |
NM | 0.8 | -76.5 | % | 3.4 | |||||||||||||||
Income tax benefit |
(4.6 | ) | 1379.1 | % | (0.3 | ) | -76.0 | % | (1.3 | ) | ||||||||||
NET INCOME (LOSS) |
$ | 25.3 | -76.0 | % | $ | 105.2 | NM | $ | (19.3 | ) | ||||||||||
NM = Not meaningful when comparing positive to negative numbers or to zero.
2004 Versus 2003
Net Sales. Our net sales for 2004 were $207.1 million, which represents an increase of $9.3 million or 4.7% from the predecessor period January 1 through April 2, 2003 and reorganized period April 3, 2003 through December 31, 2003. Net sales benefited $1.7 million from volumes in the casings market and $10.3 million due to translation, offset by a $2.7 million decrease due to price and mix.
Cost of Sales. Cost of sales increased 4.1% over the prior year due to the increased sales level for the same period, and decreased as a percent of sales (from 79.9% in 2003 to 79.4% in 2004). The decrease as a percent of sales can be attributed to favorable plant absorption offset by slightly higher expenditures.
Selling, General and Administrative Expenses. We were able to reduce selling, general and administrative expenses from 17.0% of sales in 2003 to 14.1% in 2004. This can be attributed to reductions in overall spending and internal reorganizations that occurred in July 2003 and March 2004, which reduced employee costs. Additionally, in the first quarter of 2004 there was an unusual income charge of $0.4 million consisting of a reversal of a legal liability recorded in fresh-start accounting that has been settled.
Operating Income. The operating income for 2004 was $11.6 million, representing an improvement of $54.4 million from the prior year period. The improvement in the operating income resulted primarily the absence of the $46.8 million charge for asset write-down and goodwill impairment incurred in 2003, a $4.1 million decrease in depreciation during 2004 versus 2003 and lower employee costs, reduced selling, general and administrative expenses. Operating income in 2004 includes a restructuring charge of $0.8 million, offset by a reversal of $0.1 million for the 2003 restructuring, in keeping with our strategy to streamline our cost structure. Also included in the 2004 operating income is an unusual income charge of $0.4 million consisting of a reversal of a legal liability recorded in fresh-start accounting that has been settled.
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Interest Expense. Interest expense, net of interest income, for 2004 totaled $12.6 million, which represented an increase of $1.8 million from the $10.8 million for the comparable period of the prior year predecessor and reorganized periods. The increase is principally due to the interest expense of $1.8 million on the 8% Notes during the first quarter of 2004 which was absent in the prior predecessor period ended April 2, 2003.
Other Income (Expense). Other income of approximately $0.7 million for 2004 consists principally of a $1.4 million gain for foreign exchange gains and losses, and a $0.5 million loss on the disposal of property held for sale. Other income in 2003 of $5.4 million for the prior year predecessor and reorganized periods consists principally of a $4.8 million gain for foreign currency gains and losses and a $0.5 million gain associated with the disposal of property held for sale in 2003.
Gain on Curtailment. We terminated postretirement health care medical benefits as of December 31, 2004 for all active employees and retirees in the United States who were not covered by a collective bargaining agreement. We recognized a $34.1 million gain on the curtailment of these postretirement health care benefits.
Loss on Early Retirement of Debt. The loss on debt extinguishment for 2004 of $13.1 million consists of the losses from the early retirement of $55.5 million of the 8% Notes and of the early termination of the GECC capital lease. The 8% Notes were purchased at a discount to the principal amount, however, the purchase price exceeded the carrying value of the 8% Notes as established in fresh-start accounting. The gain on debt extinguishment for the period from January 1 through April 2, 2003 of $153.9 million consisted of the elimination of the old senior debt of $163.1 million, a gain on the elimination of the accrued interest on the debt of $25.1 million, a loss on the establishment at fair market value of the 8% Notes of $33.2 million and a loss on the fair market value of the new equity at $1.0 million.
Reorganization Expense. The 2003 reorganization expenses of $0.8 million consist principally of fees for legal, financial advisory and professional services incurred due to the Chapter 11 proceeding.
Income Tax Benefit. During 2004, a tax benefit of $4.6 million was recognized on the income before income taxes of $20.8 million resulting principally from the recalculation of deferred tax liabilities and a provision for results of operations of foreign subsidiaries.
Primarily as a result of the factors discussed above, income for 2004 was $25.3 million compared to net income of $105.2 million for the predecessor and reorganized periods of 2003.
2003 Versus 2002
Net Sales. Our net sales for 2003 were $197.8 million, which represents an increase of $14.2 million from 2002. The increase in sales benefited $6.2 million from volume, $10.4 million due to translation, offset by $2.4 million due to reduced selling prices in the casing industry.
Cost of Sales. Our cost of sales increased proportionately with net sales in 2003 (from 80.0% of net sales in 2002 to 79.9% of net sales in 2003), with the benefit of various cost reduction programs and lower depreciation of $5.9 million due to fresh-start accounting offset, for the most part, by increases in the costs of labor and materials.
Selling, General and Administration Expense. We were able to reduce our selling, general and administrative expenses in 2003 by $5.0 million compared to 2002, and from 21.0% to 17.0% of net sales in the same period. This reduction reflected decreases in depreciation of certain assets that reached the end of their depreciable lives, employee expenses and other costs associated with our headquarters facility.
Operating Income (Loss). Our operating loss during 2003 was $42.8 million. This operating loss included net restructuring expense of $1.0 million and an asset write-down of $46.8 million. The asset write-down occurred during our annual impairment review in the fourth quarter of the year and resulted in a complete write-off of the goodwill created under fresh-start accounting after consummation of our bankruptcy reorganization plan. The restructuring expense was the result of a year 2003 charge of $2.6 million to reduce employees and employee-related costs to offset the effects of the industrys competitive environment. This expense was offset by a reversal of $1.2 million from our year 2002 restructuring accrual due to a revised estimate of employee costs, and by a reversal of $0.3 million from our year 2000 restructuring accrual due to the renegotiated Nucel® license fee.
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Debt Extinguishment. We recognized a gain on the early extinguishment of debt in the amount of $153.9 million in the period January 1 through April 2, 2003. We did not recognize income tax expense on that gain. Internal Revenue Code Section 108 prescribes that we will not recognize any taxable income for calendar year 2003 but that we must reduce tax attributes up to the extent of the cancellation of debt income (COD). In 2003, the tax benefit recognized of $0.3 million resulted from the benefit related to sales to customers outside the U.S.
Interest Expense. Interest expense, net of interest income, during 2003 totaled $10.8 million, which represented a decrease of $10.2 million from 2002. The decrease was due to the emergence from bankruptcy and the establishment of 8% Notes with a fair market value of $33.3 million, which replaced $163.1 million of 10.25% Senior Notes. The principal components of the 2003 interest expense were approximately $4.2 million on the GECC lease and $6.6 million on the 8% Notes issued upon emergence from bankruptcy in April 2003. The principal components of the 2002 interest expense were approximately $15.2 million on the 10.25% Senior Notes due 2001 (10.25% Senior Notes) that were cancelled upon emergence bankruptcy in April 2003 and $6.0 million on the GECC lease. Cash interest paid was $4.4 million in 2003, which compared to $3.2 million in 2002. This increase was primarily associated with the timing of payments under the GECC capital lease.
Other Income (Expense). Other income (expense) of approximately $5.4 million and $1.5 million in 2003 and 2002, respectively, consisted principally of foreign exchange gains.
Reorganization Expense. The reorganization expenses in 2003 of $0.8 million consisted principally of fees for legal, financial advisory and professional services incurred due to the Chapter 11 proceeding, which compared to $3.4 million in 2002.
Income Tax Benefit. Net domestic cash income taxes paid (refunded) in 2003 and 2002 were $0 and $(2.1) million, respectively. In 2002, we received a refund of a 2001 alternative minimum tax payment, resulting from passage of the 2002 Job Creation Act which retroactively changed the law under which we made the 2001 payment. Net foreign cash income taxes paid during the same periods were $3.0 million and $0.9 million, respectively. The increase in 2003 compared to 2002 was due to improved profits reported for tax purposes in our foreign subsidiaries.
Effect of Changes in Exchange Rates
In general, our results of operations are affected by changes in foreign exchange rates. Subject to market conditions, we price our products in our foreign operations in local currencies, with the exception of the Brazilian export market and the U.S. export markets, which are priced in U.S. dollars. As a result, a decline in the value of the U.S. dollar relative to the local currencies of profitable foreign subsidiaries can have a favorable effect on our profitability, and an increase in the value of the U.S. dollar relative to the local currencies of profitable foreign subsidiaries can have a negative effect on our profitability. Exchange rate fluctuations increased comprehensive income by $3.1 million for 2004 and $3.7 million for the comparable predecessor and reorganized periods of 2003.
Liquidity and Capital Resources
Cash and cash equivalents increased by $7.1 million during 2004. Cash flows provided by operating activities were $20.4 million, provided by investing activities were $4.5 million, and used in financing activities were $18.4 million. Cash flows provided by operating activities were principally attributable to net income, depreciation, amortization, the loss on debt extinguishment, the non-cash accrued interest on the debt offset by the post-retirement curtailment gain, the change in deferred taxes and an increase in working capital usage. Cash flows provided by investing activities were principally attributable to the release of restricted cash, which was used to pay the GECC capital lease obligation, capital expenditures, and the reacquisition of the leased assets. Cash flows used in financing activities principally consisted of the proceeds from the issuance of 11.5% Senior Secured Notes offset by the repurchase of $55.5 million of the 8% Notes at a discount, the payment of the renegotiated GECC lease and the incurrence of financing fees associated with the issuance of 11.5% Senior Secured Notes.
As of December 31, 2004, the Company had positive working capital of approximately $61.3 million and unrestricted cash of $30.3 million, with additional amounts available under its revolving credit facility. While the Company could decide to raise additional amounts through the issuance of new debt or equity, management believes that the existing resources available to it will be adequate to satisfy current and planned operations for at least the next twelve months.
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On June 29, 2004, we issued $90.0 million of new 11.5% Senior Secured Notes and 90,000 warrants (New Warrants) to purchase an aggregate of 805,230 shares of common stock of the Company. The proceeds of the 11.5% Senior Secured Notes and the 90,000 New Warrants totaled $90.0 million. The 11.5% Senior Secured Notes have a maturity date of, and the New Warrants expire on June 15, 2011. The $90.0 million proceeds were used for the (i) repurchase $55.527 million principal amount of the 8% Notes at a price of 90% of the aggregate principal amount thereof, plus accrued and unpaid interest thereon; (ii) early termination of the GECC capital lease and repurchase of the operating assets subject thereto for a purchase price of $33.0 million; and (iii) payment of fees and expenses associated with the refinancing and repurchase of existing debt. In addition, we entered into a $20.0 million secured revolving credit facility (New Revolving Credit Facility) with a financial institution. The New Revolving Credit Facility is a five-year facility with a June 29, 2009 maturity date.
The 11.5% Senior Secured Notes require that we maintain a minimum annual level of EBITDA calculated at the end of each fiscal quarter as follows:
Fiscal quarter ending | Amount | |||
September 30, 2004 through September 30, 2006 |
$16.0 million | |||
December 31, 2006 through September 30, 2008 |
$18.0 million | |||
December 31, 2008 and thereafter |
$20.0 million |
unless the sum of (i) unrestricted cash as of such day and (ii) the aggregate amount of advances that we are actually able to borrow under the New Revolving Credit Facility on such day (after giving effect to any borrowings thereunder on such day) is at least $15.0 million.
The 11.5% Senior Secured Notes limit our ability and the ability of our subsidiaries to (i) incur additional indebtedness; (ii) pay dividends, redeem subordinated debt, or make other restricted payments; (iii) make certain investments or acquisitions; (iv) issue stock of subsidiaries; (v) grant or permit to exist certain liens; (vi) enter into certain transactions with affiliates; (vii) merge, consolidate, or transfer substantially all of our assets; (viii) incur dividend or other payment restrictions affecting certain subsidiaries; (ix) transfer, sell or acquire assets, including capital stock of subsidiaries; and (x) change the nature of our business.
The New Revolving Credit Facility contains various covenants which will restrict our ability to, among other things, incur indebtedness, enter into mergers or consolidation transactions, dispose of assets (other than in the ordinary course of business), acquire assets, make certain restricted payments, prepay any of the 8% Notes at a purchase price in excess of 90% of the aggregate principal amount thereof (together with accrued and unpaid interest to the date of such prepayment), create liens on our assets, make investments, create guarantee obligations and enter into sale and leaseback transactions and transactions with affiliates, in each case subject to permitted exceptions. If our usage of the revolving credit facility exceeds 30%, the revolving credit facility requires that we comply with various financial covenants, including meeting a minimum four-quarter EBITDA (calculated each calendar quarter) of $19.4 million through September 30, 2006 and $21.0 million thereafter and an annual limitation on capital expenditures of $9.7 million in 2004, $5.5 million in 2005 and $6.0 million in 2006 and thereafter (with any unused amount being carried over to the immediately following fiscal year). The minimum level of EBITDA and annual limitations on capital expenditures are not currently in effect because we have no borrowings outstanding, and as such, our usage is below the 30% threshold applicable to the covenant. The New Revolving Credit Facility also requires payment of a prepayment premium in the event that it is terminated prior to maturity. The prepayment premium, as a percentage of the $20.0 million facility amount, is 3% through June 29, 2005, 2% through June 29, 2006, and 1% through June 29, 2007.
In April 2004, we renegotiated and amended our lease arrangement with GECC. Under terms of the amended lease, six payments of approximately $6.1 million were due semi-annually on February 28 and August 28 beginning in February 2005. We and GECC mutually agreed to a $9.5 million fair market sales value for the leased equipment, which amount was used to value the equipment in fresh-start accounting. We had the option to terminate the lease early upon payment of $33.0 million through February 28, 2005, thereafter the amount of the early termination payment would decrease upon payment of each semi-annual capital lease payment. The equipment would transfer to us free and clear of all liens on the earlier of (i) the payment of the early termination amount, plus any accrued interest due and payable at 6% per annum or (ii) the payment of the final installment due August 28, 2007.
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On June 29, 2004, we exercised our $33.0 million early termination payment option, terminated the lease and acquired title to the leased equipment. The leased equipment was transferred to us free and clear of all liens.
Capital expenditures (excluding the repurchase of the leased equipment under the GECC capital lease) for 2004 and 2003 totaled $9.7 million and $4.3 million, respectively. In June 2004, we repurchased the leased assets under the GECC capital lease for $9.5 million. Significant 2004 capital expenditures, other than the repurchase of the leased equipment, are related to the installation of environmental equipment to conform to MACT standards for casing manufacturers. Significant 2003 capital expenditures included costs associated with the Viskase Food Science Quality Institute (FSQI) plastic casing line. Significant 2002 capital expenditures included costs associated with FSQI and numerous smaller projects throughout our manufacturing facilities worldwide. Capital expenditures for 2005 are expected to be approximately $14 million and $7 million to $8 million thereafter.
In 2004, we spent approximately $2.7 million on research and development programs, including product and process development, and on new technology development. The 2005 research and development and product introduction expenses are expected to be in the $3.0 million range. Among the projects included in the current research and development efforts are SmokeMaster® small diameter and fibrous casings, Visflex® casings and the application of certain patents and technology for license by Viskase.
Letter of Credit Facility
Letters of credit in the amount of $2.6 million were outstanding under letter of credit facilities with commercial banks, and were cash collateralized at December 31, 2004.
We finance our working capital needs through a combination of internally generated cash from operations, cash on hand and our revolving credit facility.
Revolving Credit Facility
On June 29, 2004, we terminated our existing revolving credit facility with Arnos Corp., an affiliate of Carl C. Icahn, and entered into a credit facility for up to $20.0 million with Wells Fargo Foothill. This revolving credit facility will be used for working capital and other general corporate purposes.
Borrowings under the loan and security agreement governing this revolving credit facility (the Credit Agreement) are subject to a borrowing base formula based on percentages of eligible domestic receivables and eligible domestic inventory. Under the Credit Agreement, we are able to choose between two per annum interest rate options: (x) the lenders prime rate and (y) (1) LIBOR plus (2) a margin of 2.25% (which margin will be subject to performance based increases up to 2.50% and decreases down to 2.00%); provided that LIBOR shall be at least equal to 1.00%. Letter of credit fees will be charged a per annum rate equal to the then applicable margin described in clause (y)(2) of the immediately preceding sentence less 50 basis points. The Credit Agreement also provides for an unused line fee of 0.375% per annum and a monthly servicing fee. The Credit Agreement has a term of five years from the date of the closing thereof.
Indebtedness under the Credit Agreement is secured by liens on substantially all of our and our domestic subsidiaries assets, which liens (i) on inventory, account receivables, lockboxes, deposit accounts into which payments therefore are deposited and proceeds thereof, are contractually senior to the liens securing the Notes and the related guarantees pursuant to an intercreditor agreement, (ii) on real property, fixtures and improvements thereon, equipment and proceeds thereof, are contractually subordinate to the liens securing the Notes and such guarantees pursuant to such intercreditor agreement, (iii) on all other assets, are contractually pari passu with the liens securing the Notes and such guarantees pursuant to such intercreditor agreement.
The Credit Agreement also contains various covenants that restrict our and our subsidiaries ability to, among other things, incur indebtedness, enter into mergers or consolidation transactions, dispose of assets (other than in the ordinary course of business), acquire assets (with permitted exceptions), make certain restricted payments, prepay any of the 8% Notes at a purchase price in excess of 90% of the aggregate principal amount thereof, together with accrued and unpaid interest to the date of such prepayment, create liens on our assets, make investments, create
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guarantee obligations and enter into sale and leaseback transactions and transactions with affiliates. The Credit Agreement also requires that we comply with various financial covenants, including meeting a minimum EBITDA requirement and limitations on capital expenditures, in the event our usage of the Credit Agreement exceeds 30%. The Credit Agreement provides for certain events of default, including default upon the nonpayment of principal, interest, fees or other amounts, a cross default with respect to other obligations of ours and our subsidiaries, failure to comply with certain covenants, conditions or provisions under the Credit Agreement, the existence of certain unstayed or undischarged judgments, the invalidity or unenforceability of the relevant security documents, the making of materially false or misleading representations or warranties, commencement of reorganization, bankruptcy, insolvency or similar proceedings and the occurrence of certain ERISA events. Upon the occurrence of an event of default under the Credit Agreement, the lender will be entitled to declare all obligations thereunder to be immediately due and payable. The Credit Agreement requires us to pay a prepayment premium in the event that it is prepaid prior to maturity.
8% Notes
The 8% Notes are unsecured, bear interest at a rate of 8% per year, and will accrue interest from December 1, 2001, payable semi-annually (except annually with respect to year four and quarterly with respect to year five), with interest payable in the form of 8% Notes (paid-in-kind) for the first three years. Interest for years four and five will be payable in cash to the extent of available cash flow, as defined, and the balance in the form of 8% Notes (paid-in-kind). Thereafter, interest will be payable in cash. The 8% Notes will mature on December 1, 2008 with a principal value of approximately $18.7 million, assuming interest in the first five years is paid-in-kind.
The 8% Notes were valued at market under fresh-start accounting. The 8% Notes were recorded on the books at April 3, 2003 at their discounted value of $33.2 million. The discount to face value is being amortized using the effective-interest rate methodology through maturity with an effective interest rate of 10.46%.
On June 29, 2004, we purchased $55.527 million aggregate principal amount of the outstanding 8% Notes. In connection therewith and in accordance with the indenture for the 8% Notes, the holders thereof agreed to, among other things, release the liens on the collateral that had been securing the 8% Notes and eliminate substantially all of the restrictive covenants contained in such indentures governing the 8% Notes. From time to time, we may offer to purchase at a substantial discount any or all of the remaining 8% Notes through privately negotiated transactions, purchases in the public marketplace or otherwise. The following table summarizes the carrying value of the 8% Notes at December 31 (in millions):
2004 | 2005 | 2006 | 2007 | |||||||||||||
8% Notes Principal amount outstanding |
$ | 16.0 | $ | 17.3 | $ | 18.7 | $ | 18.7 | ||||||||
Discount |
(4.2 | ) | (3.3 | ) | (2.3 | ) | (1.2 | ) | ||||||||
Carrying value |
$ | 11.8 | $ | 14.0 | $ | 16.4 | $ | 17.5 | ||||||||
As a result of the purchase of 8% Notes and the termination of the GECC lease on June 29, 2004, we have recorded a net loss of approximately $13.1 million during the second quarter of 2004, which reduced our operating income and net income, and we expect interest expense to be $13.2 million for 2004.
Pension and Post-Retirement Benefits
Our long-term pension and post-retirement benefit liabilities totaled $66.7 million at December 31, 2004. Expected cash contributions for pension and post-retirement benefit liabilities are expected to be (in millions):
2005 | 2006 | 2006 | 2007 | 2008 | ||||||||||||||||
Pension |
$ | 3.8 | $ | 13.1 | $ | 8.7 | $ | 7.6 | $ | 3.0 | ||||||||||
Postretirement Benefit |
1.0 | 1.0 | 1.1 | 1.2 | 1.2 | |||||||||||||||
Total |
$ | 4.8 | $ | 14.1 | $ | 9.8 | $ | 8.8 | $ | 4.2 | ||||||||||
Other
8
The fair value of our debt obligations (excluding capital lease obligations) is estimated based upon the quoted market prices for the same or similar issues or on the current rates offered to us for the debt of the same remaining maturities. At December 31, 2004, the carrying amount and estimated fair value of our debt obligations (excluding capital lease obligations) were $100.7 million and $103.8 million, respectively.
As of December 31, 2004, aggregate maturities of debt for each of the next five years are (in thousands):
2005 | 2006 | 2007 | 2008 | 2009 | Thereafter | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
11.5% Senior
Secured Notes |
$ | 90,000 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
8% Notes |
$ | 18,684 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Other |
$ | 3 | 1 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
$ | 3 | $ | 18,684 | $ | 90,001 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Critical Accounting Policies
The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires management to make estimates and assumptions in certain circumstances that affect amounts reported in the accompanying financial statements. In preparing these financial statements, management bases our estimates on historical experience and other assumptions that they believe are reasonable. We do not believe there is a great likelihood that materially different amounts would be reported under different conditions or using different assumptions related to the accounting policies described below. However, application of these accounting policies involves the exercise of judgment and the use of assumptions as to uncertainties and, as a result, actual results could differ from these estimates. If actual amounts are ultimately different from previous estimates, the revisions are included in our results for the period in which the actual amounts become known. Historically, the aggregate differences, if any, between our estimates and actual amounts in any year have not had a significant impact on our consolidated financial statements. We are not aware of any trend, event or uncertainty that would materially affect the methodology or assumptions used within our critical accounting policies. We have not made any material changes to accounting estimates in the past three years, and at this time we do not intend to make any changes in the underlying assumptions to our accounting estimates.
Revenue Recognition
Our revenues are recognized at the time the products are shipped to the customer, under F.O.B. Shipping Point terms or under F.O.B. Port terms. Revenues are net of any discounts, rebates and allowances. We record all labor, raw materials, in-bound freight, plant receiving and purchasing, warehousing, handling and distribution costs as a component of cost of goods sold.
9
Allowance for Doubtful Accounts Receivable
Accounts receivable have been reduced by an allowance for amounts that may become uncollectible in the future. This estimated allowance is primarily based upon our evaluation of the financial condition of each customer, each customers ability to pay and historical write-offs.
Allowance for Obsolete and Slow Moving Inventories
Inventories are valued at the lower of cost or market. The inventories have been reduced by an allowance for slow moving and obsolete inventories. The estimated allowance is based upon managements estimate of specifically identified items, the age of the inventory and historical write-offs of obsolete and excess inventories.
Deferred Income Taxes
Deferred tax assets and liabilities are measured using enacted tax laws and tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled. The effect on deferred tax assets and liabilities due to a change in tax rates is recognized in income in the period that includes the enactment date. In addition, the amounts of any future tax benefits are reduced by a valuation allowance to the extent such benefits are not expected to be realized on a more likely than not basis.
Pension Plans and Other Post-Retirement Benefit Plans
Our North American operations have a defined benefit retirement plan that covers substantially all salaried and full-time hourly employees who were hired prior to April 1, 2003 and a fixed defined contribution plan and a discretionary profit sharing plan that covers substantially all salaried and full-time hourly employees who were hired on or after April 1, 2003. Our operations in Germany have a defined benefit retirement plan that covers substantially all salaried and full-time hourly employees. Pension cost is computed using the projected unit credit method. The discount rate used approximates the average yield for high quality corporate bonds as of the valuation date. Our funding policy is consistent with funding requirements of the applicable federal and foreign laws and regulations. Our North American operations have postretirement health care and life insurance benefits. We accrue for the accumulated postretirement benefit obligation that represents the actuarial present value of the anticipated benefits. Measurement is based on assumptions regarding such items as the expected cost of providing future benefits and any cost sharing provisions. We terminated postretirement medical benefits as of December 31, 2004 for all active employees and retirees in the U.S. who were not covered by a collective bargaining agreement. It is estimated that said termination resulted in a $34.1 million reduction in our unfunded post-retirement liability.
The weighted average plan asset allocation at December 31, 2004 and 2003, and target allocation (not weighted) for 2005, are as follows:
Percentage of Plan | 2005 | |||||||||||
Assets | Target | |||||||||||
Asset Category | 2004 | 2003 | Allocation | |||||||||
Equity Securities |
62.5 | % | 58.5 | % | 60 | % | ||||||
Debt Securities |
35.2 | % | 37.1 | % | 40 | % | ||||||
Other |
2.3 | % | 4.4 | % | 0 | % | ||||||
Total |
100.0 | % | 100.0 | % | 100 | % |
Fresh-Start Accounting
As previously discussed, the accompanying consolidated financial statements reflect the use of fresh-start accounting as required by SOP 90-7. Under fresh-start accounting, our assets and liabilities were adjusted to fair values and a reorganization value for the entity was determined based upon the estimated fair value of the enterprise before considering values allocated to debt. The portion of the reorganization value that could not be attributed to specific tangible or identified intangible assets of the Reorganized Company totaled $44.4 million. In accordance with Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and Other Intangible Assets, this
10
amount was reported as goodwill in the consolidated financial statements. Fresh-start accounting results in the creation of a new reporting entity with no accumulated deficit as of April 3, 2003. Our reorganization value was based on the consideration of many factors and various valuation methods, including discounted cash flow analysis using projected financial information, selected publicly traded company market multiples of certain companies operating businesses viewed to be similar to us, and other applicable ratios and valuation techniques believed by us to be representative of our business and industry.
The valuation was based upon a number of estimates and assumptions, which are inherently subject to significant uncertainties and contingencies beyond our control.
Upon the adoption of fresh-start accounting, as of April 3, 2003, we recorded goodwill of $44.4 million, which equals the reorganization value in excess of amounts allocable to identifiable net assets recorded in accordance with SOP 90-7. In the fourth quarter of 2003, we performed our first annual goodwill impairment analysis under SFAS No. 142. Due to the fact the fair value of our single reporting unit, as estimated by our market capitalization, was significantly less than the net book value at December 31, 2003, we wrote off the entire $44.4 million goodwill balance in the fourth quarter of 2003.
Goodwill and Intangible Assets
Goodwill and intangible assets that have an indefinite useful life are not amortized and are tested at least annually for impairment. Due to the prepackaged nature of our bankruptcy plan, goodwill was tested for impairment by comparing the fair value with our recorded amount. As a result of adopting SFAS No. 142, we used a discounted cash flow methodology for determining fair value. This methodology identified an impairment of goodwill and intangible assets in the amount of $49.4 million which was written off in the fourth quarter of 2003. As part of fresh-start accounting, we recognized intangible assets that are being amortized. Non-compete agreements in the amount of $1.2 million are being amortized over two years. The intangible backlog in the amount of $2.4 million was written-off in its entirety during 2003.
Property, Plant and Equipment
We carry property, plant and equipment at cost less accumulated depreciation. Property and equipment additions include acquisition of property and equipment and costs incurred for computer software purchased for internal use including related external direct costs of materials and services and payroll costs for employees directly associated with the project. Depreciation is computed on the straight-line method over the estimated useful lives of the assets ranging from 2 to 32 years. Upon retirement or other disposition, cost and related accumulated depreciation are removed from the accounts, and any gain or loss is included in results of operations.
Long-Lived Assets
We continue to evaluate the recoverability of long-lived assets including property, plant and equipment, patents and other intangible assets. Impairments are recognized when the expected undiscounted future operating cash flows derived from long-lived assets are less than their carrying value. If impairment is identified, valuation techniques deemed appropriate under the particular circumstances will be used to determine the assets fair value. The loss will be measured based on the excess of carrying value over the determined fair value. The review for impairment is performed at least once a year or when circumstances warrant.
Other Matters
We do not have off-balance sheet arrangements (sometimes referred to as special purpose entities), financing or other relations with unconsolidated entities or other persons. In the ordinary course of business, we lease certain casing manufacturing and finishing equipment, and certain real property, consisting of manufacturing and distribution facilities and office facilities. Substantially all such leases as of December 31, 2004 were operating leases, with the majority of those leases requiring us to pay maintenance, insurance and real estate taxes.
Contractual Obligations Related to Debt, Leases and Related Risk Disclosure
11
The following table reflects our future contractual cash obligations and commercial commitments as of December 31, 2004, determined on a historical basis (in millions):
Payments Due by Pay Period | ||||||||||||||||||||
Less than | Years | Years | More than | |||||||||||||||||
Contractual Obligations | Total | 1 Year | 2 & 3 | 4 & 5 | 5 Years | |||||||||||||||
Long-term debt |
$ | 109.2 | $ | 0.4 | $ | 18.7 | $ | 90.1 | ||||||||||||
Cash interest obligations |
70.4 | 10.4 | 22.4 | 22.2 | 15.4 | |||||||||||||||
Pension |
47.8 | 3.8 | 21.8 | 10.6 | 11.6 | |||||||||||||||
Post-retirement benefits |
22.6 | 1.7 | 3.0 | 3.2 | 14.7 | |||||||||||||||
Operating leases |
7.1 | 1.4 | 2.5 | 2.0 | 1.2 | |||||||||||||||
Capital expenditures |
4.7 | 4.7 | ||||||||||||||||||
Third-party license fees |
0.2 | 0.2 | ||||||||||||||||||
Total |
$ | 262.0 | $ | 22.6 | $ | 49.7 | $ | 56.7 | $ | 133.0 | ||||||||||
Recent Accounting Pronouncements
In January 2003, the FASB issued FASB Interpretation No. 46 (FIN 46), Consolidation of Variable Interest Entities an Interpretation of ARB No. 51. FIN 46 clarified the application of Accounting Research Bulletin Number 51, Consolidated Financial Statements, to certain entities in which equity investors do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. Qualifying special-purpose entities as defined by FASB Statement No. 140, Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities, are excluded from the scope of FIN 46. FIN 46 applied immediately to all variable interest entities created after January 31, 2003, and was originally effective for fiscal periods beginning after July 1, 2003, for existing variable interest entities. In October 2003, the FASB postponed the effective date of FIN 46 to December 31, 2003. The Company does not have any variable interest entities and, therefore, the adoption of the provisions of FIN 46 did not have a material impact on the Companys results of operations or financial position.
In December 2003, a revised version of FIN 46 (Revised FIN 46) was issued by the FASB. The revisions clarify some requirements, ease some implementation problems, add new scope exceptions, and add applicability judgments. Revised FIN 46 is required to be adopted by most public companies no later than March 31, 2004. The adoption of Revised FIN 46 did not have a material impact on the Companys results of operations or financial position.
In November 2004, the FASB issued SFAS No. 151 (SFAS 151), Inventory Costs an Amendment of ARB No. 43 Chapter 4. SFAS 151 requires that items such as idle facility expense, excessive spoilage, double freight, and rehandling be recognized as current-period charges rather than being included in inventory regardless of whether the costs meet the criterion of abnormal as defined in ARB 43. SFAS 151 is applicable for inventory costs incurred during fiscal years beginning after June 15, 2005. The Company plans to adopt this standard beginning the first quarter of fiscal year 2006 and does not believe the adoption will have a material impact on its financial statements as such costs have historically been expensed as incurred.
In December 2004, the FASB issued SFAS No. 153 (SFAS 153), Exchanges of Nonmonetary Assets an Amendment of APB Opinion No. 29, which addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value accounting for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. SFAS 153 specifies that a nonmonetary exchange has commercial substance if the future cash flows of an entity are expected to change significantly as a result of the exchange. This statement is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005 and is not expected to have a significant impact on the Companys financial statements.
12
In December 2004, the FASB issued SFAS No. 123 (revised 2004) (SFAS 123R), Share-Based Payment. SFAS 123R sets accounting requirements for share-based compensation to employees, requires companies to recognize in the income statement the grant-date fair value of stock options and other equity-based compensation issues to employees and disallows the use of the intrinsic value method of accounting for stock compensation. SFAS 123R is applicable for all interim and fiscal periods beginning after June 15, 2005. The Company is currently evaluating the impact this statement will have on the financial statements.
Quantitative and Qualitative Disclosure About Market Risk
We are exposed to certain market risks related to foreign currency exchange rates. In order to manage the risk associated with this exposure to such fluctuations, we occasionally use derivative financial instruments. We do not enter into derivatives for trading purposes.
We have prepared sensitivity analyses to determine the impact of a hypothetical 10% devaluation of the U.S. dollar relative to our European receivables, payables, sales and purchases denominated in U.S. dollars. Based on our sensitivity analyses at December 31, 2004, a 10% devaluation of the U.S. dollar would affect our consolidated financial position by $47,000.
Forward-looking Statements
Forward-looking statements in this report are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995. Such forward-looking statements are not guarantees of future performance and are subject to risks and uncertainties that could cause actual results and our plans and objectives to differ materially from those projected. Such risks and uncertainties include, but are not limited to, general business and economic conditions; competitive pricing pressures for our products; changes in other costs; opportunities that may be presented to and pursued by us; determinations by regulatory and governmental authorities, and the ability to achieve other cost reductions and efficiencies.
Related Party Transactions (Dollars in Thousands)
During the year ended December 31, 2004, we purchased $98 in telecommunication services from XO Communications, Inc., an affiliate of Carl C. Icahn, a beneficial owner whom may be deemed to be a beneficial owner of approximately 29.1% of the common stock. We believe that the purchase of the telecommunication services was on terms at least as favorable as we would expect to negotiate with an unaffiliated party.
Arnos Corp., an affiliate of Carl C. Icahn, was the lender under our secured revolving credit facility (Old Revolving Credit Facility) with an initial availability of $10,000. We paid Arnos Corp. origination fees, interest and unused commitment fees of $144 during 2004 and $175 during the period April 3, 2003 through December 31, 2003. We believe the terms of the Old Revolving Credit Facility were at least as favorable as those that we would have expected to negotiate with an unaffiliated party.
On June 29, 2004 we repurchased 805,270 shares of common stock (representing approximately 7.34% of the issued and outstanding common stock on a fully diluted basis as of June 17, 2004) held by Jefferies & Company, Inc., the initial purchaser of the 11.5% Senior Secured Notes, or our affiliates for total consideration of $298.
Predecessor Company
Gregory R. Page, the President and Chief Operating Officer of Cargill, Inc., resigned as a director of the Company as of the date we emerged from bankruptcy in April 2003. During 2003, we had sales in the ordinary course of business of $613 to Cargill, Inc. and our affiliates, $200 of which occurred prior to Mr. Pages resignation in April 2003.
Contingencies
13
In 1988, Viskase Canada Inc. (Viskase Canada), a subsidiary of the Company commenced a lawsuit against Union Carbide Canada Limited and Union Carbide Corporation (Union Carbide) in the Ontario Superior Court of Justice, Court File No.: 292270188 seeking damages resulting from Union Carbides breach of environmental representations and warranties under the Amended and Restated Purchase and Sale Agreement, dated January 31, 1986 (Agreement). Pursuant to the Agreement, Viskase Corporation and various affiliates (including Viskase Canada) purchased from Union Carbide and Union Carbide Films Packaging, Inc., our cellulosic casings business and plastic barrier films business (Business), which purchase included a facility in Lindsay, Ontario, Canada (Site). Viskase Canada is claiming that Union Carbide breached several representations and warranties and deliberately and/or negligently failed to disclose to Viskase Canada the existence of contamination on the Site.
In November 2000, the Ontario Ministry of the Environment (MOE) notified Viskase Canada that it had evidence to suggest that the Site was a source of polychlorinated biphenyl (PCB) contamination. Viskase Canada and The Dow Chemical Company, corporate successor to Union Carbide (Dow), have been working with the MOE in investigating the PCB contamination and developing and implementing, if appropriate, a remedial plan for the Site and the affected area.
We and Dow have reached an agreement in principle whereby Dow would repurchase the site for $1.375 million (Canadian), would be responsible for, and assume the cost of remediation of the site, and would indemnify Viskase Canada and our affiliates, including the Company, for all claims. As of December 31, 2004, we had a reserve of $0.5 million (U.S.) for property remediation and cost.
In 1993, the Illinois Department of Revenue (IDR) submitted a proof of claim against Envirodyne Industries, Inc. (now known as Viskase Companies, Inc.) and our subsidiaries in Bankruptcy Court, Bankruptcy Case Number 93 B 319 for alleged liability with respect to the IDRs denial of our allegedly incorrect utilization of certain loss carry-forwards of certain of our subsidiaries. In September 2001, the Bankruptcy Court denied the IDRs claim and determined the debtors were not responsible for 1998 and 1999 tax liabilities, interest and penalties. The IDR appealed the Bankruptcy Courts decision to the United States District Court, Northern District of Illinois, Case Number 01 C 7861; and in February 2002 the district court affirmed the Bankruptcy Courts order. IDR appealed the district courts order to United States Court of Appeals for the Seventh Circuit, Case Number 02-1632. On January 6, 2004, the appeals court reversed the judgment of the district court and remanded the case for further proceedings. The matter is now before the Bankruptcy Court for further determination. As of December 31, 2004, the tax liabilities, interest and penalties claimed totaled approximately $2,860.
In August 2001, the Department of Revenue of the Province of Quebec, Canada issued an assessment against Viskase Canada in the amount of $2.7 million (Canadian) plus interest and possible penalties. This assessment is based upon Viskase Canadas failure to collect and remit sales tax during the period July 1, 1997 to May 31, 2001. During this period, Viskase Canada did not collect and remit sales tax in Quebec on reliance of the written advice of our outside accounting firm. Viskase Canada filed a Notice of Objection in November 2001 with supplementary submission in October 2002. The Notice of Objection found in favor of the Department of Revenue. We have appealed the decision. The ultimate liability for the Quebec sales tax lies with the customers of Viskase Canada during the relevant period. Viskase Canada could be required to pay the amount of the underlying sales tax prior to receiving reimbursement for such tax from our customers. We have, however, provided for a reserve of $0.3 million (U.S.) for interest and penalties, if any, but have not provided for a reserve for the underlying sales tax. Viskase Canada is negotiating with the Quebec Department of Ministry to avoid having to collect the sales tax from customers who will then be entitled to credit for such sales tax collected. Those negotiations have resulted in Viskase Canada making a settlement offer, whereby Viskase Canada would pay $0.3 million (Canadian) and there would be no collection of the underlying sales tax from the customers of Viskase Canada. The settlement offer has been recommended internally for approval by the ultimate decision making authority within the Quebec Department of Revenue.
During 1999 and 2000, we and certain of our subsidiaries and one other sausage casings manufacturer were named in ten virtually identical civil complaints filed in the United States District Court for the District of New Jersey. The District Circuit ordered all of these cases consolidated in Civil Action No. 99-5195-MLC (D.N.J.). Each complaint brought on behalf of a purported class of sausage casings customers alleges that the defendants unlawfully conspired to fix prices and allocate business in the sausage casings industry. In 2001, all of the consolidated cases were
14
transferred to the United States District Court for the Northern District of Illinois, Eastern Division. We strongly deny the allegations set forth in these complaints.
In May 2004, we entered into settlement agreement, without the admission of any liability (Settlement Agreement) with the plaintiffs. Under terms of the Settlement Agreement, the plaintiffs fully released us and our subsidiaries from all liabilities and claims arising from the civil action in exchange for the payment of a $0.3 million settlement amount, which amount was reserved in the December 31, 2003 financial statements.
Under the Clean Air Act Amendments of 1990, various industries, including casings manufacturers, will be required to meet maximum achievable control technology (MACT) air emissions standards for certain chemicals. MACT standards applicable to all U.S. cellulosic casing manufacturers were promulgated June 11, 2002. We submitted extensive comments to the EPA during the public comment period. Compliance with these new rules is required by June 13, 2005, although we have obtained a one-year extension for both of our facilities. To date, we have spent approximately $5.8 million in capital expenditures for MACT, and expect to spend an additional $4.5 million over the next 12 months, to become compliant with MACT rules at our two U.S. extrusion facilities. Although we are in the process of installing the technology necessary to meet these emissions standards at our two extrusion facilities, our inability to do so, or our inability to receive any further compliance extensions from the necessary regulatory agencies, if required, could result in substantial penalties, including civil fines of up to $65 thousand per facility per day or a shutdown of our U.S. extrusion operations.
We are involved in these and various other legal proceedings arising out of our business and other environmental matters, none of which are expected to have a material adverse effect upon results of operations, cash flows or financial condition.
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
This annual report on From 10-K for the fiscal year ended December 31, 2004, is being filed pursuant to Rule 15d-2 under the Securities Exchange Act of 1934, as amended, and contains only certified financial statements as required by Rule 15d-2. Rule 15d-2 provides generally that, if a registrant files a registration statement under the Securities Act of 1933, as amended, which does not contain certified financial statements for the registrants last full fiscal year preceding the fiscal year in which the registration statement becomes effective, then the registrant shall, within 90 days of the effective date of the registration statement, file a special report furnishing certified financial statements for such last fiscal year or other period, as the case may be, meeting the requirements of the form appropriate for annual reports of the registrant. Rule 15d-2 further provides that such special financial report is to be filed under cover of the facing sheet of the form appropriate for annual reports of the registrant. Viskases Registration Statement on Form S-4 (Registration No. 333-120002) was declared effective on January 25, 2005 and did not contain certified financial statements for the fiscal year ended December 31, 2004, the registrants last full fiscal year preceding the fiscal year in which the Registration Statement became effective. Therefore, as required by Rule 15d-2, certified financial statements for the registrants fiscal year ended December 31, 2004, are filed herewith under cover of the facing page of an Annual Report on Form 10-K.
ITEM 9A. CONTROLS AND PROCEDURES
We maintain a system of disclosure controls and procedures designed to provide reasonable assurance that information we are required to disclose in the reports that we file or submit under the Securities Exchange Act of 1934, as amended, is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms. Our management, with the participation of our chief executive officer and our chief financial officer, evaluated the effectiveness of out disclosure controls and procedures as of December 31, 2004. Based on that evaluation, our chief executive officer and chief financial officer have concluded that, as of such date, our disclosure controls and procedures were effective at the reasonable assurance level.
There have been no significant changes in our internal control over financial reporting that occurred during the quarter ended December 31, 2004 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
15
PART IV
ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES
(a) Documents filed as part of this report.
(1) Financial Statements. The following financial statements are filed as part of this report:
Report of PricewaterhouseCoopers LLP, Independent Registered Public Accounting Firm
Report of Grant Thornton LLP, Independent Registered Public Accounting Firm
Consolidated Financial Statements
Consolidated Balance Sheets
Consolidated Statements of Operations
Consolidated Statements of Stockholders Deficit
Consolidated Statements of Cash Flows
Notes to Consolidated Financial Statements
(2) Financial Statement Schedules.
Schedule II Valuation And Qualifying Accounts
(3) Exhibits. The following exhibits are filed as part of this report:
Certification by CEO Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
Certification by CFO Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
Certification by CEO Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
Certification by CFO Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
16
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
VISKASE
COMPANIES, INC. /s/ GORDON S. DONOVAN |
||
Gordon S. Donovan | ||
Vice President and Chief Financial Officer |
Date: April 6, 2005
According to the requirements of the Securities Exchange Act of 1934, this report has been signed by the following persons in the capacities indicated on April 6, 2005.
Signatures | Capacity | ||
/s/ ROBERT L. WEISMAN
|
President and Chief Executive Officer | ||
Robert L. Weisman
|
(Principal Executive Officer) | ||
/s/ GORDON S. DONOVAN
|
Vice President and Chief Financial Officer | ||
Gordon S. Donovan
|
(Principal Financial and Accounting Officer) | ||
/s/ VINCENT J. INTRIERI |
Director | ||
Vincent J. Intrieri
|
|||
/s/ EUGENE I. DAVIS |
Director | ||
Eugene I. Davis
|
|||
/s/ THOMAS S. HYLAND |
Director | ||
Thomas S. Hyland
|
|||
/s/ JAMES L. NELSON |
Director | ||
James L. Nelson
|
|||
/s/ JON F. WEBER |
Director | ||
Jon F. Weber
|
17
Consolidated Financial Statements
and Report of Independent
Registered Public Accounting Firm
Viskase Companies, Inc.
and Subsidiaries
December 31, 2004, 2003, and 2002
F-1
Index to Financial Statements
Page | ||
Report of PricewaterhouseCoopers LLP, Independent Registered Public Accounting Firm |
F-3 | |
Report of Grant Thornton LLP, Independent Registered Public Accounting Firm |
F-4 | |
Consolidated Financial Statements |
||
Consolidated Balance Sheets as of December 31, 2004 and 2003 |
F-5 | |
Consolidated Statements of Operations for the Year Ended December 31, 2004,
the Period April 3 through December 31, 2003, the Period January 1
through April 2, 2003, and the Year Ended December 31, 2002 |
F-6 | |
Consolidated Statements of Stockholders Deficit as of December 31, 2004,
December 31, 2003, April 2, 2003, and December 31, 2002 |
F-7 | |
Consolidated Statements of Cash Flows for the Year Ended December 31, 2004,
the Period April 3 through December 31, 2003, the Period January 1
through April 2, 2003, and the Year Ended December 31, 2002 |
F-8 | |
Notes To Consolidated Financial Statements |
F-9 | |
Supplementary Information |
||
Schedule II Valuation And Qualifying Accounts |
F-49 | |
F-2
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors of
Viskase Companies, Inc.:
In our opinion, the consolidated statements of operations and comprehensive income (loss), stockholders deficit and of cash flows for the year ended December 31, 2002 listed in the index appearing under Item 15(a)(1) present fairly, in all material respects, the results of operations and cash flows of Viskase Companies, Inc. and its subsidiaries for the year ended December 31, 2002, in conformity with accounting principles generally accepted in the United States of America. In addition, in our opinion, the financial statement schedule listed in the index appearing under Item 15(a)(2) presents fairly, in all material respects, the information set forth therein when read in conjunction with the related financial statements. These financial statements and financial statement schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audit. We conducted our audit of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
The accompanying consolidated financial statements have been prepared assuming that Viskase Companies, Inc. and its subsidiaries will continue as a going concern. As more fully described in Note 2 to the consolidated financial statements, on November 13, 2002, Viskase Companies, Inc. filed a voluntary petition for reorganization under Chapter 11 of the United States Bankruptcy Code, which raises substantial doubt about the Companys ability to continue as a going concern. Managements intentions with respect to this matter are also described in Note 2. The consolidated financial statements do not include any adjustments that might result from the outcome of this uncertainty.
PricewaterhouseCoopers LLP
Chicago, Illinois
March 14, 2003
F-3
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
Board of Directors
Viskase Companies, Inc.
We have audited the accompanying consolidated balance sheets of Viskase Companies, Inc. (a Delaware corporation) and Subsidiaries as of December 31, 2004 and December 31, 2003, and the related consolidated statements of income, stockholders deficit and cash flows for the year ended December 31, 2004, the period April 3, 2003 through December 31, 2003, and the period from January 1, 2003 through April 2, 2003. In connection with our audits, we have also audited the Schedule of Valuation and qualifying accounts (the Schedule). These financial statements and schedule are the responsibility of the Companys management. Our responsibility is to express an opinion on these financial statements and schedule based on our audit. The financial statements and schedule of Viskase Companies, Inc. and Subsidiaries as of and for the year ended December 31, 2002 and for the year then ended, were audited by other auditors, whose report thereon, dated March 14, 2003, included an explanatory paragraph that described the Companys filing of its voluntary petition for reorganization under Chapter 11 of the United States Bankruptcy Code, which raised substantial doubt about the Companys ability to continue as a going concern and that the financial statements were prepared assuming the Company and its subsidiaries will continue as a going concern.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. The Company is not required to have, nor were we engaged to perform, an audit of its internal control over financial reporting. Our audit included consideration of internal control over financial reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on the effectiveness of the Companys internal control over financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
As discussed in Note 2 to the consolidated financial statements, the Companys plan of reorganization under Chapter 11 of the United States Bankruptcy Code became effective on April 3, 2003. As a result of the adoption of fresh-start reporting in accordance with Statement of Position 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code, the consolidated financial statements as of and for the year ended December 31, 2003 and for the period from April 3, 2003 to December 31, 2003 are presented on a different basis than the periods before the emergence from bankruptcy, and are therefore not comparable.
In our opinion, the 2004 and 2003 consolidated financial statements and schedule referred to above present fairly, in all material respects, the financial position of Viskase Companies, Inc. and Subsidiaries as of December 31, 2004 and December 31, 2003, and the results of their operations and their cash flows for the year ended December 31, 2004 , the period April 3, 2003 through December 31, 2003, and the period from January 1, 2003 through April 2, 2003, in conformity with accounting principles generally accepted in the United States of America.
Grant Thornton LLP
Chicago, Illinois
March 25, 2005
F-4
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(In Thousands, Except for Number of Shares and Per Share Amounts)
Reorganized Company | ||||||||
December 31, 2004 | December 31, 2003 | |||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 30,255 | $ | 23,160 | ||||
Restricted cash |
3,461 | 26,245 | ||||||
Receivables, net |
30,509 | 29,065 | ||||||
Inventories |
32,268 | 31,738 | ||||||
Other current assets |
10,469 | 8,309 | ||||||
Total current assets |
106,962 | 118,517 | ||||||
Property, plant and equipment,
including those under capital leases |
112,158 | 99,839 | ||||||
Less accumulated depreciation and amortization |
19,312 | 17,109 | ||||||
Property, plant and equipment, net |
92,846 | 82,730 | ||||||
Deferred financing costs, net |
4,060 | 222 | ||||||
Other assets |
9,564 | 10,624 | ||||||
Total Assets |
$ | 213,432 | $ | 212,093 | ||||
LIABILITIES AND STOCKHOLDERS DEFICIT |
||||||||
Current liabilities: |
||||||||
Short-term debt including current portion of long-term
debt and obligations under capital leases |
$ | 384 | $ | 21,303 | ||||
Accounts payable |
17,878 | 14,893 | ||||||
Accrued liabilities |
25,820 | 28,276 | ||||||
Current deferred income taxes |
1,481 | 1,844 | ||||||
Total current liabilities |
45,563 | 66,316 | ||||||
Long-term debt including obligations under capital leases |
100,962 | 69,850 | ||||||
Accrued employee benefits |
66,715 | 100,652 | ||||||
Noncurrent deferred income taxes |
12,205 | 16,375 | ||||||
Commitments and contingencies |
||||||||
Stockholders deficit: |
||||||||
Preferred stock, $.01 par value; none outstanding |
||||||||
Common stock, $.01 par value; 10,670,053 shares
issued and 9,632,022 shares outstanding at
December 31, 2004; and 10,670,053 shares issued
and 10,381,298 shares outstanding at December 31, 2003 |
106 | 106 | ||||||
Paid in capital |
1,895 | 894 | ||||||
Accumulated (deficit) |
(21,310 | ) | ||||||
Accumulated (deficit) from April 3 through December 31, 2003 |
(46,627 | ) | ||||||
Less 805,270 treasury shares, at cost |
(298 | ) | ||||||
Accumulated other comprehensive income |
7,608 | 4,547 | ||||||
Unearned restricted stock issued for future service |
(14 | ) | (20 | ) | ||||
Total stockholders (deficit) |
(12,013 | ) | (41,100 | ) | ||||
Total Liabilities and Stockholders Deficit |
$ | 213,432 | $ | 212,093 | ||||
The accompanying notes are an integral part of the consolidated financial statements.
F-5
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS AND COMPREHENSIVE INCOME (LOSS)
(In Thousands, Except for Number of Shares and Per Share Amounts)
Reorganized Company | Predecessor Company | ||||||||||||||||
Year | April 3 | January 1 | Year | ||||||||||||||
Ended | through | through | Ended | ||||||||||||||
December | December | April | December | ||||||||||||||
31, 2004 | 31, 2003 | 2, 2003 | 31, 2002 | ||||||||||||||
NET SALES |
$ | 207,106 | $ | 152,408 | $ | 45,402 | $ | 183,577 | |||||||||
COSTS AND EXPENSES |
|||||||||||||||||
Cost of sales |
164,490 | 119,989 | 38,031 | 146,841 | |||||||||||||
Selling, general and administrative |
29,312 | 24,664 | 8,890 | 38,526 | |||||||||||||
Amortization of intangibles |
1,078 | 809 | 500 | 2,000 | |||||||||||||
Restructuring expense (income) |
668 | 954 | (6,132 | ) | |||||||||||||
Asset write-down and charge for
goodwill impairment |
46,805 | ||||||||||||||||
OPERATING INCOME (LOSS) |
11,558 | (40,813 | ) | (2,019 | ) | 2,342 | |||||||||||
Interest income |
(579 | ) | (517 | ) | (323 | ) | (1,161 | ) | |||||||||
Interest expense |
13,192 | 10,362 | 1,204 | 22,222 | |||||||||||||
Other income, net |
(759 | ) | (3,844 | ) | (1,505 | ) | (1,493 | ) | |||||||||
Post-retirement benefits curtailment gain |
(34,055 | ) | |||||||||||||||
Loss (gain) on early extinguishment of debt,
net of income tax provision of $0 in 2004
and 2003 |
13,083 | (153,946 | ) | ||||||||||||||
INCOME (LOSS) BEFORE REORGANIZATION
EXPENSES AND INCOME TAXES |
20,676 | (46,814 | ) | 152,551 | (17,226 | ) | |||||||||||
Reorganization expense |
403 | 399 | 3,401 | ||||||||||||||
INCOME (LOSS) BEFORE INCOME TAXES |
20,676 | (47,217 | ) | 152,152 | (20,627 | ) | |||||||||||
Income tax (benefit) provision |
(4,641 | ) | (590 | ) | 279 | (1,297 | ) | ||||||||||
NET INCOME (LOSS) |
25,317 | (46,627 | ) | 151,873 | (19,330 | ) | |||||||||||
Other comprehensive income (loss): |
|||||||||||||||||
Foreign currency translation adjustments |
3,061 | 4,547 | (845 | ) | 3,711 | ||||||||||||
Minimum pension liability adjustments |
(21,573 | ) | |||||||||||||||
COMPREHENSIVE INCOME (LOSS) |
$ | 28,378 | ($ | 42,080 | ) | $ | 151,028 | ($ | 37,192 | ) | |||||||
WEIGHTED AVERAGE COMMON SHARES
- - BASIC |
10,013,828 | 10,381,298 | 15,314,553 | 15,316,183 | |||||||||||||
PER SHARE AMOUNTS: |
|||||||||||||||||
INCOME (LOSS) EARNINGS PER SHARE
- - basic |
|||||||||||||||||
Net income (loss) |
$ | 2.53 | ($ | 4.49 | ) | $ | 9.91 | ($ | 1.26 | ) | |||||||
WEIGHTED AVERAGE COMMON SHARES
- - DILUTED |
10,868,152 | 10,381,298 | 15,314,553 | 15,316,183 | |||||||||||||
PER SHARE AMOUNTS: |
|||||||||||||||||
INCOME (LOSS) EARNINGS PER SHARE
- - diluted |
|||||||||||||||||
Net income (loss) |
$ | 2.33 | ($ | 4.49 | ) | $ | 9.91 | ($ | 1.26 | ) | |||||||
The accompanying notes are an integral part of the consolidated financial statements.
F-6
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF STOCKHOLDERS DEFICIT
(In Thousands)
Accumulated other | ||||||||||||||||||||||||||||||||
comprehensive (loss) income | ||||||||||||||||||||||||||||||||
Foreign | Minimum | Restricted | ||||||||||||||||||||||||||||||
currency | pension | stock | Total | |||||||||||||||||||||||||||||
Common | Paid in | Treasury | Accumulated | translation | liability | issued for | stockholders | |||||||||||||||||||||||||
stock | capital | stock | deficit | adjustments | adjustments | future service | equity (deficit) | |||||||||||||||||||||||||
Predecessor Company |
||||||||||||||||||||||||||||||||
Balance December 31, 2001 |
$ | 153 | $ | 138,014 | $ | (272,574 | ) | $ | 1,711 | $ | (5,172 | ) | $ | (185 | ) | $ | (138,053 | ) | ||||||||||||||
Net (loss) |
(19,330 | ) | (19,330 | ) | ||||||||||||||||||||||||||||
Issuance of Common Stock |
(7 | ) | 106 | 99 | ||||||||||||||||||||||||||||
Other comprehensive income (loss) |
3,711 | (21,573 | ) | (17,862 | ) | |||||||||||||||||||||||||||
Balance December 31, 2002 |
153 | 138,007 | (291,904 | ) | 5,422 | (26,745 | ) | (79 | ) | (175,146 | ) | |||||||||||||||||||||
Net income |
151,873 | 151,873 | ||||||||||||||||||||||||||||||
Issuance of Common Stock |
(3 | ) | 26 | 23 | ||||||||||||||||||||||||||||
Other comprehensive (loss) |
(845 | ) | (845 | ) | ||||||||||||||||||||||||||||
Balance April 2, 2003 |
153 | 138,004 | (140,031 | ) | 4,577 | (26,745 | ) | (53 | ) | (24,095 | ) | |||||||||||||||||||||
Reorganization adjustments |
(153 | ) | (138,004 | ) | 140,031 | (4,577 | ) | 26,745 | 53 | 24,095 | ||||||||||||||||||||||
Reorganized Company |
0 | |||||||||||||||||||||||||||||||
Distribution of equity in
accordance with plan |
106 | 894 | (31 | ) | 969 | |||||||||||||||||||||||||||
Balance April 3, 2003 |
106 | 894 | 0 | 0 | 0 | (31 | ) | 969 | ||||||||||||||||||||||||
Net (loss) |
(46,627 | ) | (46,627 | ) | ||||||||||||||||||||||||||||
Issuance of Common Stock |
11 | 11 | ||||||||||||||||||||||||||||||
Other comprehensive income |
4,547 | 4,547 | ||||||||||||||||||||||||||||||
Balance December 31, 2003 |
106 | 894 | (46,627 | ) | 4,547 | 0 | (20 | ) | (41,100 | ) | ||||||||||||||||||||||
Net income |
25,317 | 25,317 | ||||||||||||||||||||||||||||||
Issuance of Common Stock |
6 | 6 | ||||||||||||||||||||||||||||||
Issuance of Warrants |
1,001 | 1,001 | ||||||||||||||||||||||||||||||
Purchase of Treasury Stock |
(298 | ) | (298 | ) | ||||||||||||||||||||||||||||
Other comprehensive income |
3,061 | 3,061 | ||||||||||||||||||||||||||||||
Balance December 31, 2004 |
$ | 106 | $ | 1,895 | $ | (298 | ) | $ | (21,310 | ) | $ | 7,608 | $ | 0 | $ | (14 | ) | $ | (12,013 | ) | ||||||||||||
The accompanying notes are an integral part of the consolidated financial statements.
F-7
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In Thousands)
Reorganized Company | Predecessor Company | ||||||||||||||||
Year | April 3 | January 1 | Year | ||||||||||||||
Ended | through | through | Ended | ||||||||||||||
December | December | April | December 31, | ||||||||||||||
31, 2004 | 31, 2003 | 2, 2003 | 2002 | ||||||||||||||
(in thousands) | |||||||||||||||||
Cash flows from operating activities: |
|||||||||||||||||
Net income (loss) |
$ | 25,317 | $ | (46,627 | ) | $ | 151,873 | $ | (19,330 | ) | |||||||
Adjustments to reconcile net income (loss) to net cash
provided by (used in) operating activities: |
|||||||||||||||||
Depreciation and amortization under capital lease |
9,832 | 9,258 | 4,838 | 20,959 | |||||||||||||
Amortization of intangibles |
1,078 | 809 | 500 | 2,000 | |||||||||||||
Amortization of deferred financing fees |
381 | 68 | 3 | 18 | |||||||||||||
Repayment of 8% interest on 8% notes |
(2,196 | ) | |||||||||||||||
Reorganization item |
403 | 399 | 3401 | ||||||||||||||
(Decrease) increase in deferred income taxes |
(5,203 | ) | (1,052 | ) | (339 | ) | (718 | ) | |||||||||
Postretirement plan curtailment gain |
(34,055 | ) | |||||||||||||||
Foreign currency translation (gain) loss |
(679 | ) | (1,251 | ) | 311 | (920 | ) | ||||||||||
Loss (gain) in disposition of assets |
464 | (195 | ) | (330 | ) | (27 | ) | ||||||||||
Bad debt provision |
146 | 448 | 113 | 558 | |||||||||||||
Net property, plant and equipment write-off |
1,029 | ||||||||||||||||
Goodwill and intangibles write-off |
46,805 | ||||||||||||||||
Non-cash interest on 8% notes and 11.5% notes |
5,855 | ||||||||||||||||
Loss (gain) on debt extinguishment |
13,083 | (153,946 | ) | ||||||||||||||
Changes in operating assets and liabilities: |
|||||||||||||||||
(net of effects of dispositions) |
|||||||||||||||||
Receivables |
(179 | ) | (1,358 | ) | 2,746 | ||||||||||||
Inventories |
(230 | ) | 2,638 | (1,407 | ) | 507 | |||||||||||
Other current assets |
595 | 1,563 | (2,143 | ) | 2,860 | ||||||||||||
Accounts payable |
(1,774 | ) | (119 | ) | (1,429 | ) | 4,432 | ||||||||||
Accrued liabilities |
(34 | ) | |||||||||||||||
Other |
7,797 | 4,076 | (404 | ) | 749 | ||||||||||||
Total adjustments |
(4,940 | ) | 63,272 | (155,192 | ) | 37,594 | |||||||||||
Net cash provided by (used in) operating
activities before reorganization expense |
20,377 | 16,645 | (3,319 | ) | 18,264 | ||||||||||||
Net cash used for reorganization |
(403 | ) | (386 | ) | (1,259 | ) | |||||||||||
Cash flows from investing activities: |
|||||||||||||||||
Capital expenditures |
(9,789 | ) | (3,764 | ) | (527 | ) | (3,824 | ) | |||||||||
Reacquisition of leased assets |
(9,511 | ) | |||||||||||||||
Treasury stock purchase |
(298 | ) | |||||||||||||||
Proceeds from disposition of assets |
1,349 | 2,373 | 1,302 | 575 | |||||||||||||
Restricted cash |
22,784 | 2,106 | (4 | ) | (1,789 | ) | |||||||||||
Net cash provided by (used in) investing activities |
4,535 | 715 | 771 | (5,038 | ) | ||||||||||||
Cash flows from financing activities: |
|||||||||||||||||
Deferred financing costs |
(4,477 | ) | (253 | ) | |||||||||||||
Proceeds from issuance of long-term debt |
89,348 | ||||||||||||||||
Proceeds from issuance of warrants |
1,001 | ||||||||||||||||
Repayment of long-term borrowings
and capital obligation |
(104,273 | ) | (4,265 | ) | (15,242 | ) | (8,882 | ) | |||||||||
Net cash (used in) financing activities |
(18,401 | ) | (4,518 | ) | (15,242 | ) | (8,882 | ) | |||||||||
Effect of currency exchange rate changes on cash |
584 | 843 | 354 | (925 | ) | ||||||||||||
Net increase (decrease) in cash and equivalents |
7,095 | 13,282 | (17,822 | ) | 2,160 | ||||||||||||
Cash and equivalents at beginning of period |
23,160 | 9,878 | 27,700 | 25,540 | |||||||||||||
Cash and equivalents at end of period |
$ | 30,255 | $ | 23,160 | $ | 9,878 | $ | 27,700 | |||||||||
Supplemental cash flow information: |
|||||||||||||||||
Interest paid less capitalized interest |
$ | 8,449 | $ | 1,107 | $ | 3,311 | $ | 3,150 | |||||||||
Income taxes paid |
$ | 771 | $ | 2,212 | $ | 843 | $ | (1,210 | ) |
The accompanying notes are an integral part of the consolidated financial statements.
F-8
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
1. Summary of Significant Accounting Policies
General
Viskase Companies, Inc. (formerly Envirodyne Industries, Inc.) is a Delaware corporation organized in 1970. As used herein, the Company means Viskase Companies, Inc. and its subsidiaries.
Nature of Operations
The Company is a producer of non-edible cellulosic and plastic casings used to prepare and package processed meat products, and to provide value-added support services relating to these products, for some of the largest global consumer products companies. The Company operates seven manufacturing facilities and eight distribution centers in North America, Europe and Latin America and, as a result, is able to sell its products in most countries throughout the world.
Principles of Consolidation
The consolidated financial statements include the accounts of the Company. Intercompany accounts and transactions have been eliminated in consolidation.
Reclassification
Reclassifications have been made to the prior years financial statements to conform to the 2004 presentation.
Use of Estimates in the Preparation of Financial Statements
The preparation of financial statements includes the use of estimates and assumptions that affect a number of amounts included in the Companys financial statements, including, among other things, pensions and other post-retirement benefits and related disclosures, inventories valued under the last-in, first-out method, reserves for excess and obsolete inventory, allowance for doubtful accounts, restructuring charges and income taxes. Management bases its estimates on historical experience and other assumptions that they believe are reasonable. If actual amounts are ultimately different from previous estimates, the revisions are included in the Companys results for the period in which the actual amounts become known. Historically, the aggregate differences, if any, between the Companys estimates and actual amounts in any year have not had a significant effect on the Companys consolidated financial statements.
Cash Equivalents
For purposes of the statement of cash flows, the Company considers cash equivalents to consist of all highly liquid debt investments purchased with an initial maturity of approximately three months or less. Due to the short-term nature of these instruments, the carrying values approximate the fair market value. Cash equivalents and restricted cash include $28,272 and $44,172 of short-term investments at December 31, 2004 and 2003, respectively. Restricted cash is principally cash held as collateral for outstanding letters of credit with a commercial bank.
Inventories
Domestic inventories are valued primarily at the lower of last-in, first-out (LIFO) cost or market. Remaining inventories, primarily foreign, are valued at the lower of first-in, first-out (FIFO) cost or market.
F-9
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Property, Plant and Equipment
The Company carries property, plant and equipment at cost less accumulated depreciation. Property and equipment additions include acquisition of property and equipment and costs incurred for computer software purchased for internal use including related external direct costs of materials and services and payroll costs for employees directly associated with the project. Upon retirement or other disposition, cost and related accumulated depreciation are removed from the accounts, and any gain or loss is included in results of operations. Depreciation is computed on the straight-line method over the estimated useful lives of the assets ranging from (i) building and improvements 10 to 32 years, (ii) machinery and equipment 4 to 12 years, (iii) furniture and fixtures 3 to 12 years and (iv) auto and trucks 2 to 5 years.
Deferred Financing Costs
Deferred financing costs are amortized on a straight-line basis over the expected term of the related debt agreement. Amortization of deferred financing costs is classified as interest expense.
Patents
Patents are amortized on the straight-line method over an estimated average useful life of 10 years.
Goodwill and Intangible Assets
Goodwill and intangible assets that have an indefinite useful life are not amortized and are tested at least annually for impairment. Due to the prepackaged nature of the Bankruptcy Plan, goodwill was tested for impairment by comparing the fair value with its recorded amount. As a result of adopting Statement of Financial Accounting Standards (SFAS) No. 142, Goodwill and Other Intangible Assets, the Company used a discounted cash flow methodology for determining fair value. This methodology identified an impairment and goodwill in the amount of $44,430, which was written off in the fourth quarter of 2003. As part of fresh-start accounting, the Company recognized intangible assets that are being amortized. Non-compete agreements in the amount of $1,236 are being amortized over two years. The intangible backlog in the amount of $2,375 was amortized in its entirety during 2003.
Long-Lived Assets
The Company continues to evaluate the recoverability of long-lived assets including property, plant and equipment, patents and other intangible assets. Impairments are recognized when the expected undiscounted future operating cash flows derived from long-lived assets are less than their carrying value. If impairment is identified, valuation techniques deemed appropriate under the particular circumstances will be used to determine the assets fair value. The loss will be measured based on the excess of carrying value over the determined fair value. The review for impairment is performed at least once a year or when circumstances warrant.
Accounts Payable
The Companys cash management system provides for the daily replenishment of its bank accounts for check-clearing requirements. The outstanding check balances of $47 and $79 at December 31, 2004 and 2003, respectively, are not deducted from cash but are reflected in Accounts Payable on the consolidated balance sheets.
F-10
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Pensions and Other Post-Retirement Benefits
The North American operations of the Company and the Companys operations in Germany have defined benefit retirement plans covering substantially all salaried and full time hourly employees hired prior to March 31, 2003. Pension cost is computed using the projected unit credit method. The discount rate used approximates the average yield for high-quality corporate bonds as of the valuation date. The Companys funding policy is consistent with funding requirements of the applicable Federal and foreign laws and regulations.
United States employees hired after March 31, 2003, who are not covered by a collective bargaining agreement, are eligible for a defined contribution benefit equal to three percent of base earnings, as defined by the plan.
The United States and Canadian operations of the Company have historically provided post-retirement health care and life insurance benefits. The Company accrues for the accumulated post-retirement benefit obligation that represents the actuarial present value of the anticipated benefits. Measurement is based on assumptions regarding such items as the expected cost of providing future benefits and any cost sharing provisions. The Company terminated post-retirement medical benefits as of December 31, 2004 for all active employees and retirees in the United States who are not covered by a collective bargaining agreement. The termination of the United States post-retirement medical benefits resulted in a $34,055 reduction in the unfunded post-retirement liability included in Accrued Employee Benefits on the consolidated balance sheets.
Income Taxes
Deferred tax assets and liabilities are measured using enacted tax laws and tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled. The effect on deferred tax assets and liabilities due to a change in tax rates is recognized in income in the period that includes the enactment date. In addition, the amounts of any future tax benefits are reduced by a valuation allowance to the extent such benefits are not expected to be realized on a more likely than not basis.
Net (Loss) Income Per Share
Net (loss) income per share of common stock is based upon the weighted-average number of shares of common stock outstanding during the year.
Other Comprehensive Income
Comprehensive income includes all other non-shareholder changes in equity. Changes in other comprehensive income in 2004 and 2003 resulted from changes in foreign currency translation adjustments.
Revenue Recognition
The Companys revenues are recognized at the time products are shipped to the customer, under F.O.B. Shipping Point terms or under F.O.B. Port terms. Revenues are net of any discounts, rebates and allowances. The Company records all labor, raw materials, in-bound freight, plant receiving and purchasing, warehousing, handling and distribution costs as a component of cost of goods sold.
Accounting for Stock-Based Compensation
The Company uses the intrinsic value method to account for options granted to employees for the purchase of common stock. No compensation expense is recognized on the grant date, since at that
F-11
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
date, the option price equals the market price of the underlying common stock. The pro forma effect of accounting for stock options under a fair value method is as follows:
(Dollars in Thousands, Except Per Share Amounts) | 2004 | |||
Net income, as reported |
$ | 25,317 | ||
Deduct: Total stock-based compensation expense under a fair value
based method, net of related tax effects |
(22 | ) | ||
Net income, pro forma |
$ | 25,295 | ||
Basic earnings per share, as reported |
$ | 2.53 | ||
Basic earnings per share, pro forma |
$ | 2.53 | ||
Diluted earnings per share, as reported |
$ | 2.33 | ||
Diluted earnings per share, pro forma |
$ | 2.33 |
Accounting Standards
In January 2003, the FASB issued FASB Interpretation No. 46 (FIN 46), Consolidation of Variable Interest Entities an Interpretation of ARB No. 51. FIN 46 clarified the application of Accounting Research Bulletin Number 51, Consolidated Financial Statements, to certain entities in which equity investors do not have the characteristics of a controlling financial interest or do not have sufficient equity at risk for the entity to finance its activities without additional subordinated financial support from other parties. Qualifying special-purpose entities as defined by FASB Statement No. 140, Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities, are excluded from the scope of FIN 46. FIN 46 applied immediately to all variable interest entities created after January 31, 2003, and was originally effective for fiscal periods beginning after July 1, 2003, for existing variable interest entities. In October 2003, the FASB postponed the effective date of FIN 46 to December 31, 2003. The Company does not have any variable interest entities and, therefore, the adoption of the provisions of FIN 46 did not have a material impact on the Companys results of operations or financial position.
In December 2003, a revised version of FIN 46 (Revised FIN 46) was issued by the FASB. The revisions clarify some requirements, ease some implementation problems, add new scope exceptions, and add applicability judgments. Revised FIN 46 is required to be adopted by most public companies no later than March 31, 2004. The adoption of Revised FIN 46 did not have a material impact on the Companys results of operations or financial position.
In November 2004, the FASB issued SFAS No. 151 (SFAS 151), Inventory Costs an Amendment of ARB No. 43 Chapter 4. SFAS 151 requires that items such as idle facility expense, excessive spoilage, double freight, and rehandling be recognized as current-period charges rather than being included in inventory regardless of whether the costs meet the criterion of abnormal as defined in ARB 43. SFAS 151 is applicable for inventory costs incurred during fiscal years beginning after June 15, 2005. The Company plans to adopt this standard beginning the first quarter of fiscal year 2006 and does not believe the adoption will have a material impact on its financial statements as such costs have historically been expensed as incurred.
In December 2004, the FASB issued SFAS No. 153 (SFAS 153), Exchanges of Nonmonetary Assets an Amendment of APB Opinion No. 29 which addresses the measurement of exchanges of nonmonetary assets and eliminates the exception from fair value accounting for nonmonetary exchanges of similar productive assets and replaces it with an exception for exchanges that do not have commercial substance. SFAS 153 specifies that a nonmonetary exchange has commercial substance if the future cash flows of an entity are expected to change significantly as a result of the exchange. This statement is effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005 and is not expected to have a significant impact on the Companys financial statements.
In December 2004, the FASB issued SFAS No. 123 (revised 2004) (SFAS 123R), Share-Based Payment. SFAS 123R sets accounting requirements for share-based compensation to employees, requires companies to recognize in the income statement the grant-date fair value of stock options and other equity-based compensation issues to employees and disallows the use of a fair value method of accounting for stock compensation. SFAS 123R is applicable for all interim and fiscal periods beginning after June 15, 2005. The Company is currently evaluating the impact this statement will have on the financial statements.
F-12
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Viskase Companies, Inc., a stand-alone-entity (VCI), filed a prepackaged Chapter 11 bankruptcy plan in the United States Bankruptcy Court for the Northern District of Illinois (Bankruptcy Court) on November 13, 2002. The Chapter 11 filing was for VCI only and did not include any domestic or foreign subsidiaries.
On April 3, 2003, VCI consummated its prepackaged Chapter 11 bankruptcy plan, as modified (Plan), which had previously been confirmed by order of the Bankruptcy Court. Under the Plan, holders of the Companys 10.25% Notes due 2001 (Old Senior Notes) received just over 90% of the Companys equity on a fully diluted basis. Suppliers and other trade creditors were not affected by the consummation of the Plan.
As a result of VCIs emergence from Chapter 11 bankruptcy on April 3, 2003 and the application of fresh-start accounting (see Note 3 Fresh-Start Accounting), consolidated financial statements for the Company for the periods subsequent to the effective date of VCIs plan of reorganization in the bankruptcy proceedings are referred to as the Reorganized Company and are not comparable to those for the periods prior to this date, which are referred to as the Predecessor Company. The March 31, 2003 unaudited consolidated financial statements were used for the predecessor period ended April 2, 2003; subsequent to March 31, 2003 through the period ending April 2, 2003, net income reflects a $153,946 gain representing the gain on debt extinguishment (refer to Note 3). A black line has been drawn in the audited consolidated financial statements to distinguish, for accounting purposes, the periods associated with the Reorganized Company and the Predecessor Company. Aside from the effects of fresh-start accounting and new accounting pronouncements adopted as of the effective date of the plan of reorganization, the Reorganized Company follows the same accounting policies as the Predecessor Company.
Condensed financial information of VCI subsequent to the Petition Date is presented below:
VISKASE COMPANIES, INC.
CHAPTER 11 FILING ENTITY
DEBTOR-IN-POSSESSION STATEMENT OF OPERATIONS
(Unaudited)
January 1, 2003 | November 13, 2002 | |||||||
to | to | |||||||
March 31, 2003 | December 31, 2002 | |||||||
(In Thousands) | ||||||||
Selling, general and administrative |
$ | 76 | $ | 49 | ||||
Other expense, net |
34 | 30 | ||||||
Intercompany (expense) income, net |
(2,386 | ) | 5,049 | |||||
Income (loss) before taxes and reorganization items |
(2,496 | ) | 4,970 | |||||
Reorganization expense |
399 | 452 | ||||||
Income tax provision |
||||||||
NET INCOME (LOSS) |
$ | (2,895 | ) | $ | 4,518 | |||
F-13
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
VISKASE COMPANIES, INC.
CHAPTER 11 FILING ENTITY
DEBTOR-IN-POSSESSION CONDENSED STATEMENT OF CASH FLOWS
(Unaudited)
January 1, 2003 | November 13, 2002 | |||||||
to | to | |||||||
March 31, 2003 | December 31, 2002 | |||||||
(In Thousands) | ||||||||
Cash flows from operating activities: |
||||||||
Net income (loss) |
$ | (2,895 | ) | $ | 4,518 | |||
Adjustments to reconcile net income to net cash: |
||||||||
Changes in operating assets and liabilities |
||||||||
Other current assets |
(1 | ) | (169 | ) | ||||
Accrued liabilities |
1 | 513 | ||||||
Decrease in deferred tax |
(12 | ) | (26 | ) | ||||
Intercompany accounts |
2,904 | (4,855 | ) | |||||
Other |
3 | 19 | ||||||
Net cash (used in) operating activities |
0 | 0 | ||||||
Net decrease in cash and equivalents |
0 | 0 | ||||||
Cash and equivalents at beginning of period |
0 | 0 | ||||||
Cash and equivalents at end of period |
$ | 0 | $ | 0 | ||||
VISKASE COMPANIES, INC.
CHAPTER 11 FILING ENTITY
DEBTOR-IN-POSSESSION BALANCE SHEET
(Unaudited)
March 31, 2003 | December 31, 2002 | |||||||
(In Thousands) | ||||||||
ASSETS |
||||||||
Current assets |
||||||||
Other current assets |
$ | 170 | $ | 169 | ||||
Total current assets |
170 | 169 | ||||||
Deferred financing |
36 | 39 | ||||||
Intercompany receivables |
418,647 | 411,629 | ||||||
Investment in affiliate entities |
(358,176 | ) | (348,254 | ) | ||||
Total assets |
$ | 60,677 | $ | 63,583 | ||||
LIABILITIES AND STOCKHOLDERS DEFICIT |
||||||||
Current liabilities not subject to compromise: |
||||||||
Overdrafts payable |
$ | 52 | $ | 52 | ||||
Accounts payable |
364 | 407 | ||||||
Accrued liabilities |
98 | 54 | ||||||
Total current liabilities not subject to compromise |
514 | 513 | ||||||
Current liabilities subject to compromise |
188,198 | 188,198 | ||||||
Deferred income taxes |
50,006 | 50,018 | ||||||
Total liabilities |
238,718 | 238,729 | ||||||
Stockholders deficit |
(178,041 | ) | (175,146 | ) | ||||
Total Liabilities and Stockholders Deficit |
$ | 60,677 | $ | 63,583 | ||||
F-14
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Liquidity | ||||
As discussed above the Company emerged from bankruptcy on April 3, 2003. For the nine months ended December 31, 2003, the company recorded a net loss of $46,627 and positive cash flow from operating activities before reorganization expense of $16,645. In connection with its emergence from bankruptcy, the Company restructured its debt and equity. In addition the amounts due under capital leases were renegotiated with the lessor. | ||||
Summary of the Plan | ||||
Under the terms of the Plan, the Companys wholly-owned operating subsidiary, Viskase Corporation, was merged into the Company with the Company being the surviving corporation. | ||||
The holders of the Companys outstanding $163,060 of Old Senior Notes received a pro rata share of $60,000 face value of new 8% Senior Subordinated Notes due December 1, 2008 (8% Notes), and 10,340,000 shares of new common stock (New Common Stock) issued by the Company on a basis of $367.96271 principal amount of 8% Notes and 63.4122 shares of New Common Stock for each one thousand dollar $(1,000) principal amount of Old Senior Notes. | ||||
The 8% Notes bear interest at a stated rate of 8% per year, and accrue interest from December 1, 2001, payable semi-annually (except annually with respect to year four and quarterly with respect to year five), with interest payable in the form of 8% Notes (paid-in-kind) for the first three years. The first interest payment date on the 8% Notes was June 30, 2003. Interest for years four and five will be payable in cash to the extent of available cash flow, as defined, and the balance in the form of 8% Notes (paid-in-kind). Thereafter, interest will be payable in cash. The 8% Notes mature on December 1, 2008. | ||||
The 8% Notes were originally secured by a collateral pool consisting of substantially all of the Companys personal property other than assets that were subject to the Companys capital lease obligations. On June 29, 2004, in accordance with the indenture for the 8% Notes, holders of at least 66 2/3% of the 8% Notes consented to the release of all of the collateral and the related liens. As of June 29, 2004, the 8% Notes are no longer secured by the collateral pool nor are the 8% Notes senior to the other existing senior secured debt of the Company. | ||||
Shares of common stock (Old Common Stock), including the stock issued to employees to celebrate the Companys 75th anniversary, and options of the Company outstanding prior to the Companys emergence from bankruptcy were canceled pursuant to the Plan. In addition, the Companys Stockholder Rights Plan was canceled pursuant to the Plan. Holders of the Old Common Stock received a pro rata share of 306,291 warrants (Warrants) to purchase shares of New Common Stock. The Warrants have a seven-year term expiring on April 2, 2010, and have an exercise price of $10.00 per share. | ||||
Under the restructuring, 660,000 shares of Restricted Stock were authorized for Company management and employees under a new Restricted Stock Plan. Any such shares that are issued are subject to a vesting schedule with acceleration upon the occurrence of certain events. | ||||
The Company also entered into a three year $20,000 revolving credit facility (Old Revolving Credit Facility) to provide the Company with additional financial flexibility. The Old Revolving Credit Facility, which was subsequently terminated and replaced with a new revolving credit facility, was senior to the 8% Notes. The Old Revolving Credit Facility was a three-year facility. Interest under the Old Revolving Credit Facility was prime plus 200 basis points. The Old Revolving Credit Facility contained one financial covenant that required a $16.0 million minimum level of earnings before depreciation, interest, amortization and taxes (EBITDA) calculated on a rolling four-quarter basis. |
F-15
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Following the approval of the Plan, the Company adopted Statement of Position (SOP) 90-7, Fresh-Start accounting, resulting in recording all assets and liabilities at fair value. As a result, the effects of the adjustments on reported amounts of individual assets and liabilities resulting from the adoption of fresh-start accounting and the effects of the forgiveness of debt are reflected in the Companys historical statement of operations. Upon emergence from bankruptcy, the amounts and classifications reported in the consolidated historical financial statements materially changed. | ||||
The conversion of $163,060 of Old Senior Notes to 8% Notes and New Common Stock results in a $103,060 reduction of debt, which represents cancellation of debt income (COD) which is governed by Internal Revenue Code Section 108. Under Section 108, the Company did not recognize any taxable income for calendar year 2003 but reduced tax attributes up to the extent of the COD income. This tax attribute reduction was used to eliminate the Companys Net Operating Loss carryforward and reduced the tax basis of assets that the Company had previously written off for book purposes. | ||||
3. | Fresh-Start Accounting | |||
As previously discussed, the accompanying consolidated financial statements reflect the use of fresh-start accounting as required by SOP 90-7, because the reorganized value of the Companys assets immediately before emergence from bankruptcy was less than all post-petition liabilities, and the Predecessor Companys stockholders received less than 50% of the Reorganized Companys voting shares upon emergence from bankruptcy. The reorganization value of the Company was based upon the compilation of many factors and various valuation methods, including: (i) discounted cash flow analysis using five-year projected financial information applying discount rates between 16% and 18% and terminal cash flow multiples of 5.0X to 6.0X based upon review of selected publicly traded company market multiples of certain companies operating businesses viewed to be similar to that of the Company; and (ii) other applicable ratios and valuation techniques believed by the Company and its financial advisors to be representative of the Companys business and industry. Under fresh-start accounting, the Companys assets and liabilities were adjusted to fair values and a reorganization value for the entity was determined by the Company based upon the estimated fair value of the enterprise before considering values allocated to debt. The portion of the reorganization value, which could not be attributed to specific tangible or identified intangible assets of the Reorganized Company, totaled $44,430. In accordance with SFAS No. 142, this amount is reported as Goodwill in the consolidated financial statements. Fresh-start accounting results in the creation of a new reporting entity with no accumulated deficit as of April 3, 2003. | ||||
The valuation was based upon a number of estimates and assumptions, which are inherently subject to significant uncertainties and contingencies beyond the control of the Company. | ||||
Upon the adoption of fresh-start accounting, as of April 3, 2003, the Company recorded goodwill of $44,430, which equals the reorganization value in excess of amounts allocable to identifiable net assets recorded in accordance with SOP 90-7. In the fourth quarter of 2003, the Company performed its first annual goodwill impairment analysis under SFAS No. 142. Due to the fact the fair value of the Companys single reporting unit, as estimated by the Companys market capitalization, was significantly less than the net book value at December 31, 2003, goodwill was evaluated for impairment. As a result of the Companys impairment test the entire $44,430 goodwill balance was written off in the fourth quarter of 2003. | ||||
The Bankruptcy Court confirmed Viskase Companies, Inc.s plan of reorganization as of December 20, 2002. It was determined that Viskase Companies, Inc.s reorganization value was $85,000 to $115,000. | ||||
The Company adopted fresh-start reporting as required by SOP 90-7, para. 36 because holders of existing voting shares immediately before filing and confirmation of the plan received less than 50% of the voting shares of the emerging entity and its reorganization value is less than its post-petition liabilities and allowed claims, as shown below: |
F-16
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Current liabilities not subject to compromise |
$ | 54,162 | ||
Current liabilities subject to compromise |
188,198 | |||
Long-term liabilities |
77,581 | |||
Non-current deferred income taxes |
24,166 | |||
Total post-petition liabilities and allowed claims |
$ | 344,107 | ||
Debt-free reorganization value |
115,000 | |||
Excess of liabilities over reorganization value |
$ | 229,107 | ||
March 31, 2003 | Adjustments | April 3, 2003 | ||||||||||||||
Predecessor | Pro forma | Pro forma | Reorganized | |||||||||||||
Company | reorganization | fresh start | Company | |||||||||||||
Assets |
||||||||||||||||
Current assets |
||||||||||||||||
Cash and cash equivalents |
$ | 9,878 | $ | $ | $ | 9,878 | ||||||||||
Restricted cash |
28,351 | 28,351 | ||||||||||||||
Receivables, net |
26,715 | 26,715 | ||||||||||||||
Inventories |
32,235 | (399 | )(10) | 31,836 | ||||||||||||
Other current assets |
9,376 | 9,376 | ||||||||||||||
Total current assets |
106,555 | | (399 | ) | 106,156 | |||||||||||
Property, plant and equipment, including
those under capital leases |
246,238 | (160,696 | )(11) | 85,542 | ||||||||||||
Less accumulated depreciation and
amortization |
158,903 | (158,903 | ) (11a) | |||||||||||||
Property, plant and equipment, net |
87,335 | | (1,793 | ) | 85,542 | |||||||||||
Deferred financing costs, net |
36 | 36 | ||||||||||||||
Other assets |
6,375 | 6,371 | (12) | 12,746 | ||||||||||||
Excess reorganization value/goodwill |
30,495 | (1) | 13,935 | (13) | 44,430 | |||||||||||
Total assets |
$ | 200,301 | $ | 30,495 | $ | 18,114 | $ | 248,910 | ||||||||
F-17
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
March 31, 2003 | Adjustments | April 3, 2003 | ||||||||||||||
Predecessor | Pro forma | Pro forma | Reorganized | |||||||||||||
Company | reorganization | fresh start | Company | |||||||||||||
Liabilities and Stockholders
(Deficit) Equity |
||||||||||||||||
Current liabilities not subject to compromise |
||||||||||||||||
Short-term debt, including current
portion of long-term debt and obligations
under capital leases |
$ | 14,894 | $ | $ | $ | 14,894 | ||||||||||
Accounts payable |
12,387 | 12,387 | ||||||||||||||
Accrued liabilities |
25,284 | 40 | (2) | 3,150 | (14) | 28,474 | ||||||||||
Current deferred income taxes |
1,597 | 1,597 | ||||||||||||||
Total current liabilities not
subject to compromise |
54,162 | 40 | 3,150 | 57,352 | ||||||||||||
Current liabilities subject to compromise |
188,198 | (188,198 | )(3) | | ||||||||||||
Long-term debt including obligations under
capital leases not subject to compromise |
34,235 | 39,643 | (4) | 73,878 | ||||||||||||
Accrued employee benefits |
77,581 | 22,662 | (15) | 100,243 | ||||||||||||
Non-current deferred income taxes |
24,166 | (7,698 | )(16) | 16,468 | ||||||||||||
Commitments and contingencies |
||||||||||||||||
Stockholders (deficit) equity |
||||||||||||||||
Old Common Stock, $0.01 par value;
15,314,562 shares issued and outstanding |
153 | (153 | )(5) | | ||||||||||||
New Common Stock, $0.01 par value;
10,670,053 shares issued and outstanding |
106 | (6) | 106 | |||||||||||||
Paid in capital |
138,004 | (137,110 | )(7) | 894 | ||||||||||||
Accumulated deficit |
(293,977 | ) | 293,977 | (8) | | |||||||||||
Accumulated other comprehensive (loss) |
(22,168 | ) | 22,168 | (5) | | |||||||||||
Unearned restricted stock issued for future
service |
(53 | ) | 22 | (9) | (31 | ) | ||||||||||
Total stockholders (deficit) equity |
(178,041 | ) | -179,010 | 969 | ||||||||||||
Total liabilities and stockholders
(deficit) equity |
$ | 200,301 | $ | 30,495 | $ | 18,114 | $ | 248,910 | ||||||||
F-18
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Reorganization Adjustments
1. Excess reorganization value consisted of the following: |
||||
a. Eliminate the accumulated other comprehensive loss |
$ | 22,168 | ||
b. Eliminate the unearned restricted stock |
53 | |||
c. Eliminate the accumulated deficit |
140,031 | |||
d. Recognize the accreted interest for the period December 1, 2001 through
March 31, 2003 |
6,400 | |||
e. Eliminate the par value of Old Common Stock |
(153 | ) | ||
f. Eliminate the paid in capital for Old Common Stock |
(138,004 | ) | ||
$ | 30,495 | |||
2. To reclassify the pre-petition other current liabilities to accrued
liabilities |
$ | 40 | ||
3. The adjustment to liabilities subject to compromise consisted of the
following: |
||||
a. Pursuant to the Plan, the Old Senior Notes were exchanged for 8% Notes |
$ | (163,060 | ) | |
b. Pursuant to the Plan, eliminate the accrued interest payable on the Old
Senior Notes |
(25,098 | ) | ||
c. Reclassify the pre-petition other current liabilities |
(40 | ) | ||
$ | (188,198 | ) | ||
4. The adjustment to long-term debt consisted of the following: |
||||
a. Pursuant to the Plan, issuance of 8% Notes at fair market value |
$ | 33,243 | ||
b. Recognize the accreted paid-in-kind (PIK) and effective interest on the
8% Notes for the period December 1, 2001 to March 31, 2003 |
6,400 | |||
$ | 39,643 | |||
5. Eliminate Old Common Stock of $(153) and the accumulated other comprehensive
loss of $22,168 |
||||
6. Adjustments to New Common Stock consist of the following: |
||||
a. Pursuant to the Plan, represents the par value of equity at fair market
value exchanged for Old Senior Notes |
$ | 103 | ||
b. Pursuant to the Plan, represents the par value of shares issued to
management for the new Restricted Stock Plan |
3 | |||
$ | 106 | |||
7. The adjustment to paid in capital consists of the following: |
||||
a. Eliminate the paid in capital for Old Common Stock |
$ | (138,004 | ) | |
b. Recognize the paid in capital on equity at fair market value exchanged
for Old Senior Notes |
866 | |||
c. Recognize the paid in capital value of shares at fair market value
issued to management from the new Restricted Stock Plan |
28 | |||
$ | (137,110 | ) | ||
F-19
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
8. The adjustment to the accumulated deficit consists of the following: |
||||
a. Pursuant to the Plan, the issuance of 8% Notes at fair market value |
$ | (33,243 | ) | |
b. Recognize the equity at fair market value exchanged for Old Senior Notes |
(969 | ) | ||
c. Pursuant to the Plan, the Old Senior Notes were exchanged for 8% Notes |
163,060 | |||
d. Pursuant to the Plan, eliminate the accrued interest payable on the Old
Senior Notes |
25,098 | |||
e. Eliminate accumulated deficit |
140,031 | |||
$ | 293,977 | |||
9. a. Recognize the fair market value of the new Restricted
Stock Plan shares issued to management and employees |
$ | (31 | ) | |
b. Eliminate the old unearned restricted stock |
53 | |||
$ | 22 | |||
Fresh-Start Adjustments
10. Represents adjustment to write down inventories to net realizable value |
$ | (399 | ) | |
11. Adjustments to property, plant and equipment consist of the following: |
||||
a. Eliminate accumulated depreciation |
$ | (158,903 | ) | |
b. Write up U.S. property, plant and equipment to fair market value |
8,323 | |||
c. Write up Chicago East Plant to fair market value |
1,493 | |||
d. Write up Europe property, plant and equipment to fair market value |
2,747 | |||
e. Write off property, plant and equipment for Brazil |
(3,436 | ) | ||
f. Write down GECC assets for fair market value |
(10,920 | ) | ||
$ | (160,696 | ) | ||
12. Adjustments to other assets consist of the following: |
||||
a. Adjustment to write up patents to fair market value |
$ | 3,098 | ||
b. Fair market value of non-compete agreements |
1,236 | |||
c. Fair market value of customer backlog |
2,375 | |||
d. Write off intangible pension assets |
(338 | ) | ||
$ | 6,371 | |||
13. The adjustments to reorganization value in excess of amounts allocable to
identifiable assets and liabilities: |
||||
a. Represents adjustment to write down inventories to net realizable value |
$ | 399 | ||
b. Write up U.S. property, plant and equipment to fair market value |
(8,323 | ) | ||
c. Adjustment to write up patents to fair market value |
(3,098 | ) | ||
d. Recognize a liability for the foreign and domestic projected benefit
obligation (PBO) in excess of plan assets |
22,662 | |||
e. Recognize a liability for severance obligation due to former chief
executive officer and president that was triggered by a change of
control upon emergence from bankruptcy and recognition of reserves for legal services
related to specific loss contingencies |
3,150 |
F-20
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
f. Write up Chicago East Plant to fair market value |
(1,493 | ) | ||
g. Write up Europe property, plant and equipment to fair market value |
(2,747 | ) | ||
h. Write off property, plant and equipment for Brazil |
3,436 | |||
i. Fair market value of non-compete agreements |
(1,236 | ) | ||
j. Fair market value of customer backlog |
(2,375 | ) | ||
k. Write off intangible pension assets |
338 | |||
l. Adjust the deferred tax liability to fair market value |
(7,698 | ) | ||
m. Write down GECC assets to fair market value |
10,920 | |||
$ | 13,935 | |||
14. Recognize a liability for severance obligation due to former chief executive
officer and president that was triggered by a change of control upon emergence from
bankruptcy and recognition of reserves for legal services related to specific loss
contingencies |
$ | 3,150 | ||
15. To recognize a liability for the foreign and domestic PBO in excess of plan
assets |
$ | 22,662 | ||
16. To
adjust the deferred tax liability to the amount
expected to be paid |
$ | (7,698 | ) | |
4. | Cash and Cash Equivalents |
December 31, 2004 | December 31, 2003 | |||||||
Cash and cash equivalents |
$ | 30,255 | $ | 23,160 | ||||
Restricted cash |
3,461 | 26,245 | ||||||
$ | 33,716 | $ | 49,405 | |||||
As of December 31, 2004, cash equivalents and restricted cash of $28,272 are invested in short-term investments. | ||||
5. | Receivables | |||
Receivables consisted primarily of trade accounts receivable and were net of allowances for doubtful accounts of $791 and $523 at December 31, 2004 and 2003, respectively. | ||||
The Company has a broad base of customers, with no single customer accounting for more than 7% of sales or 3% of receivables. | ||||
6. | Inventories | |||
Inventories consisted of: |
December 31, 2004 | December 31, 2003 | |||||||
Raw materials |
$ | 4,816 | $ | 4,328 | ||||
Work in process |
13,558 | 13,679 | ||||||
Finished products |
13,894 | 13,731 | ||||||
$ | 32,268 | $ | 31,738 | |||||
F-21
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Approximately 48% and 47% of the Companys inventories at December 31, 2004 and 2003, respectively, were valued at LIFO. Remaining inventories, primarily foreign, are valued at the lower of FIFO cost or market. At December 31, 2004 and 2003, the LIFO values exceeded current manufacturing cost by approximately $151 and $317, respectively. The Company wrote down $95 and $383 of LIFO inventories to the lower of cost or market value in 2004 and 2002, respectively. The charges were included in cost of sales. | ||||
Inventories were net of reserves for obsolete and slow-moving inventory of $2,546 and $1,781 at December 31, 2004 and 2003, respectively. | ||||
7. | Property, Plant and Equipment |
December | December | |||||||
31, 2004 | 31, 2003 | |||||||
Property, plant and equipment |
||||||||
Land and improvements |
$ | 4,613 | $ | 4,733 | ||||
Buildings and improvements |
21,464 | 24,273 | ||||||
Machinery and equipment |
74,537 | 56,254 | ||||||
Construction in progress |
11,544 | 5,079 | ||||||
Capital leases: |
||||||||
Machinery and equipment |
9,500 | |||||||
$ | 112,158 | $ | 99,839 | |||||
Capitalized interest for 2004, the reorganized and predecessor periods in 2003, and predecessor period in 2002 totaled $389, $98 and $43, and $81, respectively. Maintenance and repairs charged to costs and expenses for 2004, 2003 and 2002 aggregated $15,310, $14,548, and $13,142, respectively. Depreciation is computed on the straight-line method over the estimated useful lives of the assets. Estimated useful lives of land improvements range from 15 to 30 years; building and improvements range from 10 to 32 years; and machinery and equipment, including capital leases, range from 2 to 15 years. | ||||
Land and buildings include property held for sale; these properties had net book values of $838 and $2,293 at December 31, 2004 and 2003, respectively. Property with net book values of $1,813 and $2,179, respectively, were disposed of during 2004 and the reorganized period 2003. | ||||
8. | Other Assets |
December | December | |||||||
31, 2004 | 31, 2003 | |||||||
Patents |
$ | 4,598 | $ | 4,598 | ||||
Less: Accumulated amortization |
805 | 345 | ||||||
Patents, net |
3,793 | 4,253 | ||||||
Other intangibles |
1,236 | 1,236 | ||||||
Less: Accumulated amortization |
1,082 | 464 | ||||||
Other intangibles, net |
154 | 772 | ||||||
Income tax refund receivable |
5,270 | 4,969 | ||||||
Miscellaneous |
347 | 630 | ||||||
$ | 9,564 | $ | 10,624 | |||||
F-22
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Patents are amortized on the straight-line method over an estimated average useful life of 10 years. Other intangibles, established in fresh-start, represent the fair market value of non-compete agreements and is being amortized over two years, the term of the non-compete agreement. Amortization of intangibles for each of the next five years is: $614 in 2005 and $460 for each of the next four years. | ||||
9. | Accrued Liabilities | |||
Accrued liabilities were comprised of: |
December | December | |||||||
31, 2004 | 31, 2003 | |||||||
Compensation and employee benefits |
$ | 15,948 | $ | 15,990 | ||||
Taxes |
1,758 | 2,525 | ||||||
Accrued volume and sales discounts |
1,452 | 1,566 | ||||||
Restructuring (see note 13) |
192 | 1,840 | ||||||
Other |
6,470 | 6,355 | ||||||
$ | 25,820 | $ | 28,276 | |||||
10. | Debt Obligations (Dollars in Thousands, Except For Number of Shares and Warrants, and Per Share, Per Warrant and Per Bond Amounts) | |||
On June 29, 2004, the Company issued $90,000 of new 11.5% Senior Secured Notes due 2011 (11.5% Senior Secured Notes) and 90,000 warrants (New Warrants) to purchase an aggregate of 805,230 shares of common stock of the Company. The proceeds of the 11.5% Senior Secured Notes and the 90,000 New Warrants totaled $90,000. The 11.5% Senior Secured Notes have a maturity date of, and the New Warrants expire on June 15, 2011. The $90,000 proceeds were used for the (i) repurchase of $55,527 principal amount of the 8% Notes at a price of 90% of the aggregate principal amount thereof, plus accrued and unpaid interest thereon; (ii) early termination of the General Electric Capital Corporation (GECC) capital lease and repurchase of the operating assets subject thereto for a purchase price of $33,000; and (iii) payment of fees and expenses associated with the refinancing and repurchase of existing debt. In addition, the Company entered into a new $20,000 revolving credit facility with a financial institution. The revolving credit facility is a five-year facility with a June 29, 2009 maturity date. | ||||
Each of the 90,000 New Warrants entitles the holder to purchase 8.947 shares of the Companys common stock at an exercise price of $.01 per share. The New Warrants were valued for accounting purposes using a fair value method. Using a fair value method each of the 90,000 New Warrants was valued at $11.117 for an aggregate fair value of the warrant issuance of $1,001. The remaining $88,899 of aggregate proceeds were allocated to the carrying value of the 11.5% Senior Secured Notes as of June 29, 2004. | ||||
Outstanding short-term and long-term debt consisted of: |
December | December | |||||||
31, 2004 | 31, 2003 | |||||||
Short-term debt, current maturity of long-term debt
and capital lease obligations: |
||||||||
Viskase Capital Lease Obligation |
$ | 21,299 | ||||||
Other |
$ | 384 | 4 | |||||
Total short-term debt |
$ | 384 | $ | 21,303 | ||||
F-23
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
December | December | |||||||
31, 2004 | 31, 2003 | |||||||
Long-term debt: |
||||||||
11.5% Senior Secured Notes |
$ | 89,071 | ||||||
8% Notes |
11,757 | $ | 46,248 | |||||
Viskase Capital Lease Obligation |
23,500 | |||||||
Other |
134 | 102 | ||||||
Total long-term debt |
$ | 100,962 | $ | 69,850 | ||||
New Revolving Credit Facility | ||||
On June 29, 2004, the Company entered into a new $20,000 secured revolving credit facility (New Revolving Credit Facility). The New Revolving Credit Facility includes a letter of credit subfacility of up to $10,000 of the total $20,000 maximum facility amount. The New Revolving Credit Facility expires on June 29, 2009. Borrowings under the loan and security agreement governing this New Revolving Credit Facility are subject to a borrowing base formula based on percentages of eligible domestic receivables and eligible domestic inventory. Under the New Revolving Credit Facility, we will be able to choose between two per annum interest rate options: (i) the lenders prime rate and (ii) LIBOR plus a margin of 2.25% currently (which margin will be subject to performance based increases up to 2.50% and decreases down to 2.00%); provided that the minimum interest rate shall be at least equal to 3.00%. Letter of credit fees will be charged a per annum rate equal to the then applicable LIBOR rate margin less 50 basis points. The New Revolving Credit Facility also provides for an unused line fee of 0.375% per annum. | ||||
Indebtedness under the New Revolving Credit Facility is secured by liens on substantially all of the Company and the Companys domestic subsidiaries assets, with liens (i) on inventory, account receivables, lockboxes, deposit accounts into which payments are deposited and proceeds thereof, will be contractually senior to the liens securing the 11.5% Senior Secured Notes and the related guarantees pursuant to an intercreditor agreement, (ii) on real property, fixtures and improvements thereon, equipment and proceeds thereof, will be contractually subordinate to the liens securing the 11.5% Senior Secured Notes and such guarantees pursuant to such intercreditor agreement, (iii) on all other assets, will be contractually pari passu with the liens securing the 11.5% Senior Secured Notes and such guarantees pursuant to such intercreditor agreement. | ||||
The New Revolving Credit Facility contains various covenants which will restrict the Companys ability to, among other things, incur indebtedness, enter into mergers or consolidation transactions, dispose of assets (other than in the ordinary course of business), acquire assets, make certain restricted payments, prepay any of the 8% Notes at a purchase price in excess of 90% of the aggregate principal amount thereof (together with accrued and unpaid interest to the date of such prepayment), create liens on our assets, make investments, create guarantee obligations and enter into sale and leaseback transactions and transactions with affiliates, in each case subject to permitted exceptions. The New Revolving Credit Facility also requires that we comply with various financial covenants, including meeting a minimum EBITDA requirement and limitations on capital expenditures in the event our usage of the New Revolving Credit Facility exceeds 30% of the facility amount. The New Revolving Credit Facility also requires payment of a prepayment premium in the event that it is terminated prior to maturity. The prepayment premium, as a percentage of the $20,000 facility amount, is 3% through June 29, 2005, 2% through June 29, 2006, and 1% through June 29, 2007. | ||||
Old Revolving Credit Facility | ||||
The Company had a secured revolving credit facility (Old Revolving Credit Facility) with an initial availability of $10,000 with Arnos Corp., an affiliate of Carl C. Icahn. During February 2004, the amount of the Old Revolving Credit Facility availability increased by $10,000 to an aggregate amount of $20,000. The Old Revolving Credit Facility was terminated on June 29, 2004 in connection with the |
F-24
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
issuance of the 11.5% Senior Secured Notes discussed below. Borrowings under the Old Revolving Credit Facility bore interest at a rate per annum at the prime rate plus 200 basis points. | ||||
The Old Revolving Credit Facility was secured by a collateral pool (Collateral Pool) comprised of (i) all domestic accounts receivable (including intercompany receivables) and inventory; (ii) all patents, trademarks and other intellectual property (subject to non-exclusive licensing agreements); (iii) substantially all domestic fixed assets (other than assets subject to the Companys lease agreement with GECC); and (iv) a pledge of 65% of the capital stock of Viskase Europe Limited and Viskase Brasil Embalagens Ltda. The Old Revolving Credit Facility was also guaranteed by the Companys significant domestic subsidiaries. Such guarantees and substantially all of such collateral were shared by the lender under the Old Revolving Credit Facility, the holders of the 8% Notes and GECC under the GECC lease pursuant to intercreditor agreements. Pursuant to such intercreditor agreements, the security interest of the Old Revolving Credit Facility had priority over all other liens on such Collateral Pool. | ||||
Under the terms of the Old Revolving Credit Facility, the Company was required to maintain a minimum annual level of EBITDA of $16,000 calculated at the end of each calendar quarter. The Old Revolving Credit Facility contained covenants with respect to the Company limiting (subject to a number of important qualifications), among other things, (i) the ability to pay dividends or redeem or repurchase common stock, (ii) incurrence of indebtedness, (iii) creation of liens, (iv) certain affiliate transactions, (v) the ability to merge into another entity, (vi) the ability to consolidate with or merge with another entity and (vi) the ability to dispose of assets. | ||||
There were no short-term borrowings under either of the revolving credit facilities during 2004. | ||||
The average interest rate for borrowings during 2003 under the Old Revolving Credit Facility was 6.2%. | ||||
11.5% Senior Secured Notes | ||||
On June 29, 2004, the Company issued $90,000 of 11.5% Senior Secured Notes that bear interest at a rate of 11.5% per annum, payable semi-annually in cash on June 15 and December 15, commencing on December 15, 2004. The 11.5% Senior Secured Notes mature on June 15, 2011. | ||||
The 11.5% Senior Secured Notes will be guaranteed on a senior secured basis by all of our future domestic restricted subsidiaries that are not immaterial subsidiaries (as defined). The 11.5% Senior Secured Notes and the related guarantees (if any) are secured by substantially all of the tangible and intangible assets of the Company and guarantor subsidiaries (if any); and includes the pledge of the capital stock directly owned by the Company or the guarantors; provided that no such pledge will include more than 65% of any foreign subsidiary directly owned by the Company or the guarantor. The Indenture and the security documents related thereto provide that, to the extent that any rule is adopted, amended or interpreted that would require the filing with the SEC (or any other governmental agency) of separate financial statements for any of our subsidiaries due to the fact that such subsidiarys capital stock secures the Notes, then such capital stock will automatically be deemed not to be part of the collateral securing the Notes to the extent necessary to not be subject to such requirement. In such event, the security documents may be amended, without the consent of any holder of Notes, to the extent necessary to release the liens on such capital stock. | ||||
With limited exceptions, the 11.5% Senior Secured Notes require that the Company maintain a minimum annual level of EBITDA calculated at the end of each fiscal quarter as follows: |
F-25
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Fiscal quarter ending | Amount | |||
September 30, 2004 through September 30, 2006 |
$ | 16,000 | ||
December 31, 2006 through September 30, 2008 |
$ | 18,000 | ||
December 31, 2008 and thereafter |
$ | 20,000 |
unless the sum of (i) unrestricted cash of the Company and its restricted subsidiaries as of such day and (ii) the aggregate amount of advances that the Company is actually able to borrow under the New Revolving Credit Facility on such day (after giving effect to any borrowings thereunder on such day) is at least $15,000. The minimum annual level of EBITDA covenant is not currently in effect as the Companys unrestricted cash and the amount of available credit under the New Revolving Credit Facility exceeds $15,000. The Companys EBITDA as of December 31, 2004 would have exceeded the required covenant level if the covenant had been in effect at that time. | ||||
The 11.5% Senior Secured Notes limit the ability of the Company to (i) incur additional indebtedness; (ii) pay dividends, redeem subordinated debt, or make other restricted payments, (iii) make certain investments or acquisitions; (iv) issue stock of subsidiaries; (v) grant or permit to exist certain liens; (vi) enter into certain transactions with affiliates; (vii) merge, consolidate, or transfer substantially all of our assets; (viii) incur dividend or other payment restrictions affecting certain subsidiaries; (ix) transfer, sell or acquire assets, including capital stock of subsidiaries; and, (x) change the nature of our business. At any time prior to June 15, 2008, the Company may redeem, at its option, some or all of the 11.5% Senior Secured Notes at a make-whole redemption price equal to the greater of (i) 100% of the aggregate principal amount of the 11.5% Senior Secured Notes being redeemed and (ii) the sum of the present values of 105 3/4% of the aggregate principal amount of such 11.5% Senior Secured Notes and scheduled payments of interest on such 11.5% Senior Secured Notes to and including June 15, 2008, discounted to the date of redemption on a semi-annual basis (assuming a 360-day year consisting of twelve 30-day months) at the Treasury Rate plus 50 basis points, together with, in each case, accrued and unpaid interest and additional interest, if any, to the date of redemption. The make-whole redemption price as of December 31, 2004 is approximately 130%. | ||||
On or after June 15, 2008, the Company may redeem, at its option, some or all of the 11.5% Senior Secured Notes at the following redemption prices, plus accrued and unpaid interest to the date of redemption: |
For the periods below | Percentage | |||
On or after June 15, 2008 |
105 3/4 | % | ||
On or after June 15, 2009 |
102 7/8 | % | ||
On or after June 15, 2010 |
100 | % |
Prior to June 15, 2007, the Company may redeem, at its option, up to 35% of the aggregate principal amount of the 11.5% Senior Secured Notes with the net proceeds of any equity offering at 111 1/2% of their principal amount, plus accrued and unpaid interest to the date of redemption, provided that at least 65% of the aggregate principal amount of the 11.5% Senior Secured Notes remains outstanding immediately following the redemption. | ||||
Within 90 days after the end of each fiscal year ending in 2006 and thereafter, for which the Companys Excess Cash Flow (as defined) was greater than or equal to $2.0 million, the Company must offer to purchase a portion of the 11.5% Senior Secured Notes at 101% of principal amount, together with accrued and unpaid interest to the date of purchase, with 50% of our Excess Cash Flow from such fiscal year (Excess Cash Flow Offer Amount); except that no such offer shall be required if the New Revolving Credit Facility prohibits such offer from being made because, among other things, a default or an event of default is then outstanding thereunder. The Excess Cash Flow Offer |
F-26
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Amount shall be reduced by the aggregate principal amount of 11.5% Senior Secured Notes purchased in eligible open market purchases as provided in the indenture. | ||||
If the Company undergoes a change of control (as defined), the holders of the 11.5% Senior Secured Notes will have the right to require the Company to repurchase their 11.5% Senior Secured Notes at 101% of their principal amount, plus accrued and unpaid interest to the date of purchase. | ||||
If the Company engages in asset sales, it must either invest the net cash proceeds from such sales in its business within a certain period of time (subject to certain exceptions), prepay indebtedness under the New Revolving Credit Facility (unless the assets that are the subject of such sales are comprised of real property, fixtures or improvements thereon or equipment) or make an offer to purchase a principal amount of the 11.5% Senior Secured Notes equal to the excess net cash proceeds. The purchase price of each 11.5% Senior Secured Note so purchased will be 100% of its principal amount, plus accrued and unpaid interest to the date of purchase. | ||||
8% Notes | ||||
The 8% Notes bear interest at a rate of 8% per year, and accrue interest from December 1, 2001, payable semi-annually (except annually with respect to year four and quarterly with respect to year five), with interest payable in the form of 8% Notes (paid-in-kind) for the first three years. Interest for years four and five will be payable in cash to the extent of available cash flow, as defined, and the balance in the form of 8% Notes (paid-in-kind). Thereafter, interest will be payable in cash. The 8% Notes mature on December 1, 2008. | ||||
On June 29, 2004, the Company repurchased $55,527 aggregate principal amount of its 8% Notes, and the holders (i) released the liens on the collateral that secured the 8% Notes, (ii) contractually subordinated the Companys obligations under the 8% Notes to obligations under certain indebtedness, including the new 11.5% Senior Secured Notes and the New Revolving Credit Facility; and (iii) eliminated substantially all of the restrictive covenants contained in the indenture governing the 8% Notes. The carrying amount of the remaining 8% Notes outstanding at December 31, 2004 is $11,757. | ||||
Prior to June 29, 2004, the 8% Notes were secured by a collateral pool comprised of (i) all domestic accounts receivable and inventory; (ii) all patents, trademarks and other intellectual property (subject to non-exclusive licensing agreements); (iii) all instruments, investment property and other intangible assets, (iv) substantially all domestic fixed assets and (v) a pledge of 100% of the capital stock of two of the Companys domestic subsidiaries, but excluding assets subject to the GECC lease, certain real estate and certain assets subject to prior liens. Pursuant to an intercreditor agreement, the prior security interest of the holders of the 8% Notes in such collateral was subordinated to the lender under the Old Revolving Credit Facility and was senior to the security interest of GECC under the GECC lease. As of June 29, 2004, the 8% Notes were no longer secured by the collateral pool and accordingly, are effectively subordinated to the 11.5% Senior Secured Notes. | ||||
The 8% Notes were valued at market in fresh-start accounting. The discount to face value is being amortized using the effective-interest rate methodology through maturity with an effective interest rate of 10.46%. |
F-27
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
The following table summarizes the carrying value of the 8% Notes at December 31 assuming interest through 2006 is paid in the form of 8% Notes (paid-in-kind): |
2004 | 2005 | 2006 | 2007 | |||||||||||||
8% Notes |
||||||||||||||||
Principal |
$ | 15,983 | $ | 17,261 | $ | 18,684 | $ | 18,684 | ||||||||
Discount |
4,226 | 3,305 | 2,283 | 1,148 | ||||||||||||
Carrying value |
$ | 11,757 | $ | 13,956 | $ | 16,401 | $ | 17,536 | ||||||||
Letter of Credit Facility | ||||
Letters of credit in the amount of $2,649 were outstanding under letter of credit facilities with commercial banks, and were cash collateralized at December 31, 2004. | ||||
The Company finances its working capital needs through a combination of internally generated cash from operations and cash on hand. The New Revolving Credit Facility provides additional financial flexibility. | ||||
GECC | ||||
In April 2004, the Company renegotiated and amended its lease arrangement with GECC. Under terms of the amended lease, six payments of approximately $6,092 were due semi-annually on February 28 and August 28 beginning in February 2005. As part of the renegotiation of the lease, the Company agreed to purchase the assets at their fair market value of $9,500. The Company obtained the option to terminate the lease early upon payment of $33,000 through February 28, 2005; thereafter the amount of the early termination payment would decrease upon payment of each semi-annual capital lease payment. The equipment would transfer to the Company free and clear of all liens on the earlier of (i) the payment of the early termination amount, plus any accrued interest due and payable at 6% per annum or (ii) the payment of the final installment due August 28, 2007. | ||||
On June 29, 2004, the Company exercised its $33,000 early termination payment option, terminated the lease and acquired title to the leased equipment. The leased equipment was transferred to the Company free and clear of all liens. | ||||
Aggregate maturities of debt for each of the next five years are: |
2005 | 2006 | 2007 | 2008 | 2009 | Thereafter | |||||||||||||||||||
11.5% Senior Secured Notes |
$ | 90,000 | ||||||||||||||||||||||
8% Notes |
$ | 18,684 | ||||||||||||||||||||||
Other |
$ | 3 | 1 | |||||||||||||||||||||
$ | 3 | $ | 18,684 | $ | 90,001 | |||||||||||||||||||
11. | Operating Leases | |||
The Company has operating lease agreements for machinery, equipment and facilities. The majority of the facilities leases require the Company to pay maintenance, insurance and real estate taxes. |
F-28
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Future minimum lease payments for operating leases that have initial or remaining non-cancelable lease terms in excess of one year as of December 31, 2004, are: |
2005 |
$ | 1,448 | ||
2006 |
1,364 | |||
2007 |
1,143 | |||
2008 |
972 | |||
2009 |
982 | |||
Total thereafter |
1,213 | |||
Total minimum lease payments |
$ | 7,122 | ||
Total rent expense during 2004, 2003 and 2002 amounted to $2,409, $2,259, and $1,971, respectively. | ||||
12. | Retirement Plans | |||
The Company and its subsidiaries have defined contribution and defined benefit plans varying by country and subsidiary. | ||||
At December 31, 2004, the North American operations of the Company and the Companys operation in Germany have non-contributory defined benefit retirement plans covering substantially all salaried and full time hourly employees hired prior to March 31, 2003. Benefits are based on years of credited service and final average compensation, as defined in the plans. Pension cost is computed using the projected unit credit method. The discount rate used approximates the average yield for high-quality corporate bonds as of the valuation date. The Companys policy is to fund the minimum actuarially computed annual contribution required under the Employee Retirement Income Security Act of 1974 and the applicable foreign laws and regulations. | ||||
Prior to April 1, 2004, participants under the United States defined benefit plan were eligible for an unreduced benefit calculated based years of credited service and final average compensation upon the earlier of (i) normal retirement age (i.e. 65); (ii) attainment of age 62 and 10 years of credit service; or (iii) reaching 85-points calculated based upon age and years of credit service. Effective to April 1, 2004, the defined benefit retirement plan was amended to (i) eliminate the unreduced early retirement option and (ii) close the define benefit plan to employees hired after March 31, 2003, for all employees in the United States who are not covered by a collective bargaining agreement. Retirement benefits payable for all United States employees, who are not covered by a collective bargaining unit, will be the greater of benefits earned as of (i) March 31, 2004 or (ii) benefits calculated after elimination of the early retirement option, as defined in the plans. The effect of the plan amendment on the accumulated benefit obligation is included in the pension benefit table that follows. | ||||
United States employees hired after March 31, 2003, who are not covered by a collective bargaining agreement, are eligible for a defined contribution benefit equal to three percent of base earnings, as defined by the plan. | ||||
The United States and Canadian operations of the Company have historically provided post-retirement health care and life insurance benefits. The Company accrues for the accumulated post-retirement benefit obligation that represents the actuarial present value of the anticipated benefits. Measurement is based on assumptions regarding such items as the expected cost of providing future benefits and any cost sharing provisions. Prior to April 1, 2004, retirees under the United States plan were eligible for post-retirement benefits at age 50 and 10 years of credited service. Effective April 1, 2004, the post-retirement health care and life insurance benefits eligibility requirements for United States employees who are not covered by a collective bargaining agreement were amended to |
F-29
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
increase eligibility to age 55 and 20 years of credited service. The effect of the plan amendment on the accumulated benefit obligation is included in the other benefits table that follows. | ||||
Subsequently, the Company terminated post-retirement health care benefits as of December 31, 2004 for all active employees and all retirees in the United States who are not covered by a collective bargaining agreement. The termination of these United States post-retirement medical benefits resulted in a $34,055 curtailment gain. | ||||
In December of 2002, the Company recognized a minimum pension liability adjustment that is due to changes in plan return assumptions and asset performance (see note 21, Comprehensive Gain (Loss)). |
F-30
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Pensions and Other Post-Retirement Benefits Plans - North America
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, | ||||||||||||||||
to | 2003 to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Accumulated benefit obligation (ABO) |
$ | 120,857 | $ | 113,127 | $ | 105,878 | $ | 102,190 | |||||||||
Change in benefit obligation |
|||||||||||||||||
Projected benefit obligation at beginning of year |
$ | 126,087 | $ | 117,453 | $ | 115,186 | $ | 107,251 | |||||||||
Service cost |
1,730 | 1,556 | 545 | 1,924 | |||||||||||||
Interest cost |
7,358 | 5,634 | 1,872 | 7,521 | |||||||||||||
Actuarial losses |
7,303 | 6,644 | 2,353 | 5,711 | |||||||||||||
Benefits paid |
(7,287 | ) | (5,818 | ) | (2,855 | ) | (7,275 | ) | |||||||||
Plan amendment |
(3,579 | ) | (4 | ) | |||||||||||||
Translation |
226 | 618 | 352 | 58 | |||||||||||||
Estimated benefit obligation at end of period |
$ | 131,838 | $ | 126,087 | $ | 117,453 | $ | 115,186 | |||||||||
Change in plan assets |
|||||||||||||||||
Fair value of plan assets at beginning of period |
$ | 81,353 | $ | 72,161 | $ | 75,115 | $ | 89,058 | |||||||||
Actual return on plan assets |
6,458 | 13,768 | (798 | ) | (7,888 | ) | |||||||||||
Employer contribution |
6,030 | 633 | 345 | 1,164 | |||||||||||||
Benefits paid |
(7,287 | ) | (5,818 | ) | (2,855 | ) | (7,275 | ) | |||||||||
Translation |
214 | 609 | 354 | 56 | |||||||||||||
Estimated fair value of plan assets at end of period |
$ | 86,768 | $ | 81,353 | $ | 72,161 | $ | 75,115 | |||||||||
Reconciliation of accrued benefit cost at end of period |
|||||||||||||||||
Funded status |
$ | (45,070 | ) | $ | (44,734 | ) | $ | (45,292 | ) | $ | (40,071 | ) | |||||
Unrecognized net loss (gain) |
4,923 | (2,683 | ) | 33,940 | |||||||||||||
Unrecognized prior service cost |
(3,306 | ) | 437 | ||||||||||||||
Accrued benefit cost |
$ | (43,453 | ) | $ | (47,417 | ) | $ | (45,292 | ) | $ | (5,694 | ) | |||||
Amounts recognized in statement of financial position |
|||||||||||||||||
Prepaid benefit cost |
$ | 29 | |||||||||||||||
Accrued benefit liability |
$ | (43,602 | ) | $ | (47,517 | ) | $ | (45,292 | ) | (32,806 | ) | ||||||
Intangible asset |
338 | ||||||||||||||||
Accumulated other comprehensive loss |
149 | 100 | 26,745 | ||||||||||||||
Net amount recognized |
$ | (43,453 | ) | $ | (47,417 | ) | $ | (45,292 | ) | $ | (5,694 | ) | |||||
Weighted-average assumptions as of end of period |
|||||||||||||||||
Discount rate |
5.74 | % | 6.25 | % | 6.75 | % | 6.75 | % | |||||||||
Expected return on plan assets |
8.66 | % | 8.67 | % | 8.67 | % | 8.89 | % | |||||||||
Rate of compensation increase |
3.50 | % | 3.50 | % | 3.75 | % | 3.75 | % |
F-31
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Other Benefits | |||||||||||||||||
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, | ||||||||||||||||
to | 2003 to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Accumulated benefit obligation (ABO) |
|||||||||||||||||
Change in benefit obligation |
|||||||||||||||||
Projected benefit obligation at beginning of period |
$ | 57,702 | $ | 53,038 | $ | 50,846 | $ | 44,615 | |||||||||
Service cost |
918 | 709 | 227 | 777 | |||||||||||||
Interest cost |
3,762 | 2,585 | 837 | 3,270 | |||||||||||||
Plan amendment |
(3,006 | ) | |||||||||||||||
Actuarial losses |
10,289 | 3,542 | 1,502 | 4,481 | |||||||||||||
Effect of curtailment |
(44,139 | ) | |||||||||||||||
Benefits paid |
(3,260 | ) | (2,603 | ) | (574 | ) | (2,322 | ) | |||||||||
Translation |
173 | 431 | 200 | 25 | |||||||||||||
Estimated benefit obligation at end of period |
$ | 22,439 | $ | 57,702 | $ | 53,038 | $ | 50,846 | |||||||||
Change in plan assets |
|||||||||||||||||
Fair value of plan assets at beginning of period |
|||||||||||||||||
Actual return on plan assets |
|||||||||||||||||
Employer contribution |
3,070 | 2,603 | 574 | 2,322 | |||||||||||||
Benefits paid |
(3,070 | ) | (2,603 | ) | (574 | ) | (2,322 | ) | |||||||||
Estimated fair value of plan assets at end of period |
$ | 0 | $ | 0 | $ | 0 | $ | 0 | |||||||||
Reconciliation of accrued benefit cost at end of period |
|||||||||||||||||
Funded status |
$ | (22,439 | ) | $ | (57,702 | ) | $ | (53,038 | ) | $ | (50,846 | ) | |||||
Unrecognized net actuarial loss |
921 | 9,236 | |||||||||||||||
Unrecognized prior service cost |
(729 | ) | 3,401 | ||||||||||||||
Accrued benefit cost |
$ | (22,247 | ) | $ | (54,301 | ) | $ | (53,038 | ) | $ | (41,610 | ) | |||||
Weighted-average assumptions as of end of period |
|||||||||||||||||
Discount rate |
5.82 | % | 6.27 | % | 6.50 | % | 6.73 | % |
For measurement purposes, the annual rate of increase in the per capita cost of covered health care benefits was assumed to be 10.0% in 2005 for the U.S. plan and 8.0% in 2004 for the Canadian plan. The rates were assumed to grade down to 5% by 2010 for the U.S. plan and to grade down to 5% by 2007 for the Canadian plan.
On December 8, 2003, President Bush signed into law a bill that expands Medicare, primarily by adding a prescription drug benefit for Medicare-eligible retirees starting in 2006. Pursuant to instructions in Financial Accounting Standards Board Staff Position 106-1 and the election by Viskase to defer recognition, the retiree medical obligations and costs reported in these financial statements do not yet reflect the effect of those new Medicare benefits. By 2006, the Company expects to modify its retiree medical plans to coordinate with the new Medicare prescription drug program. As a result, the Company anticipates that its overall obligations and costs will be lower once those modifications are reflected.
F-32
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Pension Benefits | |||||||||||||||||
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, | ||||||||||||||||
to | 2003 to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Component of net period benefit cost |
|||||||||||||||||
Service cost |
$ | 1,730 | $ | 1,556 | $ | 545 | $ | 1,924 | |||||||||
Interest cost |
7,357 | 5,634 | 1,872 | 7,522 | |||||||||||||
Expected return on plan assets |
(7,027 | ) | (4,585 | ) | (1,396 | ) | (7,686 | ) | |||||||||
Amortization of prior service cost |
(273 | ) | 144 | 14 | 56 | ||||||||||||
Amortization of actuarial (gain) loss |
265 | 532 | 463 | ||||||||||||||
Net periodic benefit cost |
2,052 | 2,749 | 1,567 | 2,279 | |||||||||||||
One-time recognition of unamortized balance |
38,376 | ||||||||||||||||
Total net periodic benefit cost |
$ | 2,052 | $ | 2,749 | $ | 39,943 | $ | 2,279 | |||||||||
Upon emergence from bankruptcy, the liabilities of the plans were re-measured as of April 2, 2003. A one-time charge of $38,376 was recorded to immediately recognize all unrecognized gains and losses.
The following table provides a summary of the estimated benefit payments for the pension plans for the next five fiscal years individually and for the following five fiscal years in the aggregate.
Year | Total Estimated Pension Payments | |||
(in thousands) | ||||
2005 |
$ | 7,266 | ||
2006 |
7,294 | |||
2007 |
7,328 | |||
2008 |
7,396 | |||
2009 |
7,502 | |||
2010-2014 |
39,851 |
Other Benefits | |||||||||||||||||
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, | ||||||||||||||||
to | 2003 to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Component of net period benefit cost |
|||||||||||||||||
Service cost |
$ | 918 | $ | 709 | $ | 227 | $ | 777 | |||||||||
Interest cost |
3,762 | 2,585 | 837 | 3,270 | |||||||||||||
Amortization of prior service cost |
(230 | ) | 141 | ||||||||||||||
Amortization of actuarial (gain) loss |
638 | 112 | 363 | ||||||||||||||
Net periodic benefit cost |
5,088 | 3,435 | 1,176 | 4,410 | |||||||||||||
One-time recognition of unamortized balance |
10,627 | ||||||||||||||||
Effect of curtailment |
(34,055 | ) | |||||||||||||||
Total net periodic benefit cost |
$ | (28,967 | ) | $ | 3,435 | $ | 11,803 | $ | 4,410 | ||||||||
F-33
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
The Company terminated post-retirement medical benefits as of December 31, 2004 for all active employees and retirees in the United States who are not covered by a collective bargaining agreement. The termination of the United States post-retirement medical benefits resulted in a $34,055 reduction in the unfunded post-retirement liability included in Accrued Employee Benefits on the consolidated balance sheets.
The following table provides a summary of the estimated benefit payments for the post-retirement benefit plans for the next five fiscal years individually and for the following five fiscal years in the aggregate:
Year | Total Estimated Post-Retirement Benefit Payments | |||
(in thousands) | ||||
2005 |
$ | 1,023 | ||
2006 |
1,068 | |||
2007 |
1,120 | |||
2008 |
1,150 | |||
2009 |
1,196 | |||
2010-2014 |
6,760 |
Assumed health care cost trend rates have a significant effect on the amounts reported for healthcare plans. A one-percentage point change in assumed healthcare cost trend rate would have the following effects:
Other Benefits | |||||||||||||||||
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, | ||||||||||||||||
to | 2003 to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Effect of 1% change in medical trend cost |
|||||||||||||||||
Based on a 1% increase |
|||||||||||||||||
Change in accumulated post-retirement
benefit obligation |
$ | 697 | $ | 2,450 | $ | 2,244 | $ | 2,272 | |||||||||
Change in service cost and interest |
126 | 184 | 45 | 179 | |||||||||||||
Based on a 1% decrease |
|||||||||||||||||
Change in
accumulated post-retirement benefit obligation |
(746 | ) | (2,792 | ) | (2,563 | ) | (2,593 | ) | |||||||||
Change in service cost and interest |
(154 | ) | (210 | ) | (51 | ) | (207 | ) |
Savings Plans
The Company also has defined contribution savings and similar plans, which vary by subsidiary, and, accordingly, are available to substantially all full-time United States employees. The defined contribution savings plans allow employees to choose among various investment alternatives. The Companys aggregate contributions to these plans are based on eligible employee contributions and certain other factors. The Company expense for these plans was $791, $684 and $754 in 2004, 2003 and 2002, respectively.
International Plans
The Company maintains various pension and statutory separation pay plans for its European employees. The expense for these plans in 2004, 2003 and 2002 was $1,318, $285 and $42, respectively. As of their most recent valuation dates, in plans where vested benefits exceeded plan
F-34
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
assets, the actuarially computed value of vested benefits exceeded those plans assets by approximately $3,534.
13. | Restructuring Charges (Dollars in Millions) |
During the first quarter of 2004, the Company committed to a restructuring plan to continue to address the Companys competitive environment. The plan resulted in a before tax charge of $0.8 million. Approximately 13% of the home office personnel were laid off due to the restructuring plan. The 2004 restructuring charge is offset by a reversal of an excess reserve of $0.1 million relating to the 2003 restructuring reserve.
During the third and fourth quarters of 2003, the Company committed to a restructuring plan to address the industrys competitive environment. The plan resulted in a before-tax charge of $2.6 million. Approximately 2% of the Companys worldwide workforce was laid off due to the 2003 restructuring plan. The Company reversed an excess reserve of $1.6 million, of which $1.3 million was Nucel® technology third-party license fees that had been renegotiated. The Nucel® technology third-party license fees were originally reflected in the 2000 restructuring reserve. The remaining $0.3 million represents an excess reserve for employee costs that were originally reflected in the 2002 restructuring reserve.
During the second quarter of 2002, the Company committed to a restructuring plan to address the industrys competitive environment. The plan resulted in a before-tax charge of $3.2 million. Approximately 2% of the Companys worldwide workforce was laid off due to the 2002 restructuring plan. In connection with the restructuring, the Company wrote off the remaining net book value of the Nucel® equipment and the costs associated with the decommissioning of this equipment. The Company also reversed an excess reserve of $9.3 million for Nucel® technology third-party license fees that had been renegotiated during the second quarter of 2002. The Nucel® technology license fees were originally reflected in the 2000 restructuring reserve.
In the fourth quarter of 2002 and the year-to-date period, the Company paid third-party license fees of approximately $0.6 million and $2.3 million, respectively. The renegotiated Nucel® technology third-party license fee payments remaining are estimated at $0.9 million, $0.4 million, $0.2 million, $0.2 million and $0.5 million for the year periods 2003 to 2007 and are included in the 2000 restructuring reserve.
Restructuring Reserves
The following table provides details of the 2004, 2003 and 2000 restructuring reserves for the period ended December 31, 2004:
Restructuring | Restructuring | |||||||||||||||||||
reserve as of | reserve as of | |||||||||||||||||||
December 31, | 2004 | Other | December 31, | |||||||||||||||||
2003 | Charge | Payments | adjustments | 2004 | ||||||||||||||||
2004 employee costs |
$ | 0.8 | $ | (0.7 | ) | $ | (0.1 | ) | ||||||||||||
2003 employee costs |
$ | 1.6 | $ | (1.5 | ) | $ | 0.1 | |||||||||||||
2000 Nucel® license fees |
0.2 | 0.2 | ||||||||||||||||||
Total
restructuring charge payments |
$ | 1.8 | $ | 0.8 | $ | (2.2 | ) | $ | (0.1 | ) | $ | 0.3 | ||||||||
14. | Capital Stock and Paid in Capital |
Authorized shares of preferred stock $(0.01 par value per share) and common stock $(0.01 par value per share) for the Company are 50,000,000 shares and 50,000,000 shares, respectively. A total of 10,670,053 shares of common stock were issued and 9,632,022 were outstanding as of December
F-35
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
31, 2004. A total of 10,670,053 shares of common stock were issued and 10,381,298 were outstanding as of December 31, 2003.
Under terms of the restructuring, 660,000 shares of common stock were reserved for grant to management and employees under the Viskase Companies, Inc. Restricted Stock Plan. On April 3, 2003, the Company granted 330,070 shares of restricted common stock (Restricted Stock) under the Restricted Stock Plan. Shares granted under the Restricted Stock Plan vested 12.5% on grant date; 17.5% on the first anniversary of grant date; 20% on the second anniversary of grant date; 20% on the third anniversary; and, 30% on the fourth anniversary of the grant date, subject to acceleration upon the occurrence of certain events. The Restricted Stock expense for 2004 and the nine-month period ended December 31, 2003, for the Reorganized Company is $6 thousand and $11 thousand, respectively. The value of the Restricted Stock was calculated based on the fair market value of approximately $0.10 per share for the new common stock upon emergence from bankruptcy using a multiple of cash flow calculation to determine enterprise value and the related equity value.
15. | Treasury Stock |
In connection with the June 29, 2004 refinancing transaction, the Company purchased 805,270 shares of its common stock from the underwriter for a purchase price of $298. The common stock has been accounted for as treasury stock. The treasury shares are being held for use in connection with any exercise of the New Warrants.
16. | Warrants (Dollars in Thousands, Except Per Share and Per Warrant Amounts) |
On June 29, 2004, the Company issued $90,000 of 11.5% Senior Secured Notes together with the 90,000 Warrants to purchase an aggregate of 805,230 shares of common stock of the Company (New Warrants). The aggregate purchase price of the 11.5% Senior Secured Notes and the 90,000 of New Warrants was $90,000. Each of the New Warrants entitles the holder to purchase 8.947 shares of the Companys common stock at an exercise price of $.01 per share through the June 15, 2011 expiration date.
The New Warrants were valued for accounting purposes using a fair value method. Using a fair value method, each of the New Warrants was valued at $11.117 for an aggregate fair value of the warrant issuance of $1,001.
Pursuant to the Bankruptcy Plan, holders of the Old Common Stock received Warrants to purchase shares of New Common Stock. At December 31, 2004, 304,127 Warrants are outstanding. The Warrants have a seven-year term expiring on April 2, 2010, and have an exercise price of $10.00 per share.
17. | Income Taxes |
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 1, 2003 | ||||||||||||||||
to | to | ||||||||||||||||
2004 | December 31, 2003 | April 2, 2003 | 2002 | ||||||||||||||
Pretax income (loss)
from continuing operations consisted of |
|||||||||||||||||
Domestic |
$ | 22,242 | $ | (47,739 | ) | $ | 151,141 | $ | (18,417 | ) | |||||||
Foreign |
(1,566 | ) | 522 | 1,011 | (2,210 | ) | |||||||||||
Total |
$ | 20,676 | $ | (47,217 | ) | $ | 152,152 | $ | (20,627 | ) | |||||||
F-36
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
The provision (benefit) for income taxes consisted of:
Reorganized Company | Predecessor Company | ||||||||||||||||
January 1, | |||||||||||||||||
April 3, 2003 | 2003 | ||||||||||||||||
to | to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Current |
|||||||||||||||||
Federal |
$ | (2,145 | ) | ||||||||||||||
Foreign |
$ | 558 | $ | 449 | $ | 614 | 1,530 | ||||||||||
State |
4 | 13 | 4 | 36 | |||||||||||||
Total current |
562 | 462 | 618 | (579 | ) | ||||||||||||
Deferred |
|||||||||||||||||
Federal |
(4,700 | ) | |||||||||||||||
Foreign |
(503 | ) | (1,052 | ) | (339 | ) | (718 | ) | |||||||||
State |
|||||||||||||||||
Total deferred |
(5,203 | ) | (1,052 | ) | (339 | ) | (718 | ) | |||||||||
Total |
$ | (4,641 | ) | $ | (590 | ) | $ | 279 | $ | (1,297 | ) | ||||||
A reconciliation from the statutory Federal tax rate to the effective tax rate follows:
Reorganized Company | Predecessor Company | ||||||||||||||||
January 1, | |||||||||||||||||
April 3, 2003 | 2003 | ||||||||||||||||
to | to | ||||||||||||||||
December 31, | April 2, | ||||||||||||||||
2004 | 2003 | 2003 | 2002 | ||||||||||||||
Statutory Federal tax rate |
35.00 | % | 35.00 | % | 35.00 | % | 35.00 | % | |||||||||
Increase (decrease) in tax rate due to: |
|||||||||||||||||
State and local taxes net of related
Federal tax benefit |
(0.02 | ) | 0.03 | (0.17 | ) | ||||||||||||
Net effect of taxes relating to
foreign operations |
(0.06 | ) | 2.28 | (0.07 | ) | (2.03 | ) | ||||||||||
Reversal of overaccrued taxes |
(22.73 | ) | |||||||||||||||
Valuation allowance changes and other |
(34.67 | ) | (35.89 | ) | (34.75 | ) | (26.50 | ) | |||||||||
Other |
0.03 | (0.06 | ) | 0.01 | |||||||||||||
Effective tax rate
from continuing operations |
(22.45 | )% | 1.36 | % | 0.19 | % | 6.30 | % | |||||||||
F-37
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Temporary differences and carryforwards that give rise to a significant portion of deferred tax assets and liabilities for 2004 and 2003 are as follows:
Year 2004 | ||||||||||||||||
Temporary difference | Tax effected | |||||||||||||||
Deferred | Deferred | Deferred | Deferred | |||||||||||||
tax | tax | tax | tax | |||||||||||||
assets | liabilities | assets | liabilities | |||||||||||||
Depreciation basis differences |
$ | 51,170 | $ | 19,956 | ||||||||||||
Inventory basis differences |
3,812 | 1,487 | ||||||||||||||
Employee benefits accruals |
66,715 | 26,019 | ||||||||||||||
Self insurance accruals and reserves |
2,763 | 1,078 | ||||||||||||||
Other accruals and reserves |
15 | 6 | ||||||||||||||
Foreign exchange and other |
23,943 | 9,338 | ||||||||||||||
Valuation allowances |
| 25,660 | 10,008 | |||||||||||||
$ | 69,493 | $ | 104,585 | $ | 27,103 | $ | 40,789 | |||||||||
Year 2003 | ||||||||||||||||
Temporary difference | Tax effected | |||||||||||||||
Deferred | Deferred | Deferred | Deferred | |||||||||||||
tax | tax | tax | tax | |||||||||||||
assets | liabilities | assets | liabilities | |||||||||||||
Depreciation basis differences |
$ | 66,358 | $ | 25,880 | ||||||||||||
Inventory basis differences |
4,743 | 1,850 | ||||||||||||||
Lease transaction |
$ | 44,799 | $ | 17,472 | ||||||||||||
Pension and health care |
73,947 | 28,838 | ||||||||||||||
Employee benefits accruals |
5,084 | 1,983 | ||||||||||||||
Self insurance accruals and reserves |
3,153 | 1,230 | ||||||||||||||
Other accruals and reserves |
15 | 6 | ||||||||||||||
Foreign exchange and other |
23,943 | 9,338 | ||||||||||||||
Valuation allowances |
| 78,670 | 30,680 | |||||||||||||
$ | 126,998 | $ | 173,714 | $ | 49,529 | $ | 67,748 | |||||||||
During the calendar year 2003, the Company emerged out of bankruptcy with the conversion of $163 million of Old Senior Notes being converted to 8% Senior Notes and stock. This results in a $103 million reduction of debt, which represents cancellation of debt income (COD), which is governed by Internal Revenue Code Section 108. Under Section 108, the Company did not recognize any taxable income for calendar year 2003 but reduced tax attributes up to the extent of the COD income. This tax attribute reduction was used to eliminate the Companys Net Operating Loss carryforward and reduced the tax basis of assets that the Company had previously written off for book purposes.
The Company joins in filing a United States consolidated Federal income tax return including all of its domestic subsidiaries.
F-38
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
18. | Commitments | |||
As of December 31, 2004 and 2003, the Company had capital expenditure commitments outstanding of approximately $4,657 and $7,373, respectively. | ||||
19. | Contingencies | |||
In 1988, Viskase Canada Inc. (Viskase Canada), a subsidiary of the Company, commenced a lawsuit against Union Carbide Canada Limited and Union Carbide Corporation (Union Carbide) in the Ontario Superior Court of Justice, Court File No.: 292270188 seeking damages resulting from Union Carbides breach of environmental representations and warranties under the Amended and Restated Purchase and Sale Agreement, dated January 31, 1986 (Agreement). Pursuant to the Agreement, Viskase Corporation and various affiliates (including Viskase Canada) purchased from Union Carbide and Union Carbide Films Packaging, Inc., its cellulosic casings business and plastic barrier films business (Business), which purchase included a facility in Lindsay, Ontario, Canada (Site). Viskase Canada is claiming that Union Carbide breached several representations and warranties and deliberately and/or negligently failed to disclose the existence of contamination on the Site. | ||||
In November 2000, the Ontario Ministry of the Environment (MOE) notified Viskase Canada that it had evidence to suggest that the Site was a source of polychlorinated biphenyl (PCB) contamination. Viskase Canada and The Dow Chemical Company, corporate successor to Union Carbide (Dow), have been working with the MOE in investigating the PCB contamination and developing, if appropriate, a remedial plan for the Site and the affected area. | ||||
The Company and Dow have reached an agreement in principle for resolution of all outstanding matters between them whereby Dow would repurchase the site for $1,375 (Canadian), would be responsible and assume the cost of remediation of the site, would indemnify Viskase Canada and its affiliates, including the Company, in relation to all related environmental liabilities at the site and dismissal of the action referred to above. As of December 31, 2004, the Company had a reserve of $538 (U.S.) for property remediation and cost. | ||||
In 1993, the Illinois Department of Revenue (IDR) submitted a proof of claim against Envirodyne Industries, Inc. (now known as Viskase Companies, Inc.) and its subsidiaries in Bankruptcy Court, Bankruptcy Case Number 93 B 319 for alleged liability with respect to the IDRs denial of the Companys allegedly incorrect utilization of certain loss carry-forwards of certain of its subsidiaries. In September 2001, the Bankruptcy Court denied the IDRs claim and determined the debtors were not responsible for 1998 and 1999 tax liabilities, interest and penalties. IDR appealed the Bankruptcy Courts decision to the United States District Court, Northern District of Illinois, Case Number 01 C 7861; and in February 2002 the district court affirmed the Bankruptcy Courts order. IDR appealed the district courts order to United States Court of Appeals for the Seventh Circuit, Case Number 02-1632. On January 6, 2004, the appeals court reversed the judgment of the district court and remanded the case for further proceedings. The matter is now before the Bankruptcy Court for further determination. As of December 31, 2004, the tax liabilities, interest and penalties claimed totaled approximately $2,860. | ||||
During 1999 and 2000, the Company and certain of its subsidiaries and one other sausage casings manufacturer were named in ten virtually identical civil complaints filed in the United States District Court for the District of New Jersey. The District Circuit ordered all of these cases consolidated in Civil Action No. 99-5195-MLC (D.N.J.). Each complaint brought on behalf of a purported class of sausage casings customers alleges that the defendants unlawfully conspired to fix prices and allocate business in the sausage casings industry. In 2001, all of the consolidated cases were transferred to the United States District Court for the Northern District of Illinois, Eastern Division. The Company strongly denies the allegations set forth in these complaints. |
F-39
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
In May 2004, the Company entered into settlement agreement, without the admission of any liability (Settlement Agreement) with the plaintiffs. Under terms of the Settlement Agreement, the plaintiffs fully released the Company and its subsidiaries from all liabilities and claims arising from the civil action in exchange for the payment of a $300 settlement amount, which amount was reserved in the December 31, 2003 financial statements. | ||||
In August 2001, the Department of Revenue of the Province of Quebec, Canada issued an assessment against Viskase Canada in the amount of approximately $2,700 (Canadian) plus additional interest and possible penalties to accrue from August 31, 2001. This assessment is based upon Viskase Canadas failure to collect and remit sales tax during the period July 1, 1997 to May 31, 2001. During this period, Viskase Canada did not collect and remit sales tax in Quebec on reliance of the written advice of its outside accounting firm. Viskase Canada filed a Notice of Objection in November 2001 with supplementary submission in October 2002. The Notice of Objection found in favor of the Department of Revenue. The Company has appealed the decision. The Company has provided for a reserve of $300 U.S. for interest and penalties, if any, but have not provided for a reserve for the underlying sales tax. Although the ultimate liability for the Quebec sales tax lies with the customers of Viskase Canada during the relevant period, Viskase Canada could be required to pay the amount of the underlying sales tax prior to collecting such tax from its customers, and its customers may be unwilling to fully reimburse Viskase Canada for such tax. Viskase Canada is negotiating with the Quebec Department of Ministry to avoid having to collect the sales tax from customers. Those negotiations have resulted in Viskase Canada making a settlement offer, whereby Viskase Canada would pay $300 (Canadian) and there would be no collection of the underlying sales tax from the customers of Viskase Canada. The settlement offer has been recommended internally for approval by the ultimate decision making authority within the Quebec Department of Revenue. | ||||
Under the Clean Air Act Amendments of 1990, various industries, including casings manufacturers, will be required to meet maximum achievable control technology (MACT) air emissions standards for certain chemicals. MACT standards applicable to all U.S. cellulosic casing manufacturers were promulgated June 11, 2002. The Company submitted extensive comments to the EPA during the public comment period. Compliance with these new rules is required by June 13, 2005, although the Company has obtained a one-year extension for both of its facilities. To date, the Company has spent approximately $5,800 in capital expenditures for MACT, and expects to spend an additional $4,500 over the next 12 months to become compliant with MACT rules at our two U.S. extrusion facilities. Although the Company is in the process of installing the technology necessary to meet these emissions standards at our two extrusion facilities, our failure to do so, or our failure to receive any further compliance extensions from the regulatory agencies, if required, could result in substantial penalties, including civil fines of up to $65 per facility per day or a shutdown of our U.S. extrusion operations. | ||||
The Company is involved in these and various other legal proceedings arising out of our business and other environmental matters, none of which are expected to have a material adverse effect upon results of operations, cash flows or financial condition. |
F-40
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
20. | Earnings Per Share |
Following are the reconciliations of the numerators and denominators of the basic and diluted EPS (in thousands, except for number of shares and per share amounts):
Predecessor | |||||||||||||||||
Reorganized Company | Company | ||||||||||||||||
Year | April 3 | January 1 | |||||||||||||||
Ended | through | through | |||||||||||||||
December | December | April | |||||||||||||||
31, 2004 | 31, 2003 | 2, 2003 | 2002 | ||||||||||||||
NUMERATOR: |
|||||||||||||||||
Income (loss) available to common stockholders: |
|||||||||||||||||
Net income (loss) |
$ | 25,317 | ($ | 46,627 | ) | $ | 151,873 | ($ | 19,330 | ) | |||||||
Net income (loss) available to common stockholders
for basic and diluted EPS |
$ | 25,317 | ($ | 46,627 | ) | $ | 151,873 | ($ | 19,330 | ) | |||||||
DENOMINATOR: |
|||||||||||||||||
Weighted average shares outstanding
for basic EPS |
10,013,828 | 10,381,298 | 15,314,553 | 15,316,183 | |||||||||||||
Effect of dilutive securities |
854,324 | ||||||||||||||||
Weighted average shares outstanding
for diluted EPS |
10,868,152 | 10,381,298 | 15,314,553 | 15,316,183 | |||||||||||||
Common stock equivalents, consisting of the 2008 Warrants for 805,270 and the 500,000 stock options issued to the President and Chief Executive Officer are dilutive and the effect of these dilutive securities have been included in weighted average shares for diluted earning per share using the treasury method for the Reorganized Company. Common stock equivalents, consisting of common stock options (all of which were canceled upon emergency from bankruptcy), are excluded from the weighted-average shares outstanding as the effect is antidilutive on the Predecessor Company.
The vested portion of the Restricted Stock is included in the weighted-average shares outstanding for basic earnings per share for the Reorganized Company. Common stock equivalents, consisting of the 2010 Warrants, exercisable for a total of 304,127 shares of common stock, and the unvested restricted stock, totaling 280,005 shares, issued by the Reorganized Company have been excluded as their effect is antidilutive. Non-vested shares that vest based solely on continued employment and are not subject to any performance contingency are included in the computation of diluted EPS using the treasury stock method.
F-41
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
21. | Comprehensive Gain (Loss) The following sets forth the changes in the components of other comprehensive income (loss) and the related income tax (benefit) provision (in thousands): |
Reorganized Company | Predecessor Company | ||||||||||||||||
April 3, 2003 | January 2, | ||||||||||||||||
to | 2003 | ||||||||||||||||
December 31, | to | ||||||||||||||||
2004 | 2003 | April 2, 2003 | 2002 | ||||||||||||||
Other comprehensive income (loss) |
|||||||||||||||||
Foreign currency
translation adjustment (1) |
$ | 3,061 | $ | 4,547 | $ | (845 | ) | $ | 3,711 | ||||||||
Minimum pension liability
adjustment (2) |
(21,573 | ) | |||||||||||||||
Other comprehensive income
(loss), net of tax |
$ | 3,061 | $ | 4,547 | $ | (845 | ) | $ | (17,862 | ) | |||||||
(1) | Foreign currency translation adjustments, net of related tax provision of $0 for all periods. | |
(2) | Minimum pension liability adjustment, net of a related tax provision of $0 in 2002. The minimum pension liability adjustment is due to changes in plan return assumptions and asset performance. |
22. | Stock-Based Compensation (Dollars in Thousands, Except Per Share Amounts) |
The Companys net income and net income per common share would have been reduced to the pro forma amounts indicated below if compensation cost for the Companys stock option plan had been determined based on the fair value at the grant date for awards in accordance with the provisions of SFAS No. 123.
2004 | ||||
Net income: |
||||
As reported |
$ | 25,317 | ||
Pro forma |
$ | 25,295 | ||
Basic earnings per share: |
||||
As reported |
$ | 2.53 | ||
Pro forma |
$ | 2.53 | ||
Diluted earnings per share: |
||||
As reported |
$ | 2.33 | ||
Pro forma |
$ | 2.33 |
The fair values of the options granted during 2004 were estimated on the date of grant using the binomial option pricing model. The assumptions used and the estimated fair values are as follows:
2004 | ||||
Expected term |
5 years | |||
Expected stock volatility |
16.05 | % | ||
Risk-free interest rate |
3.44 | % | ||
Fair value |
$ | 0.54 |
The Company has granted non-qualified stock options to its chief executive officer for the purchase of 500,000 shares of its common stock under an employment agreement. Options are granted at fair market value at date of grant and one-third vests on each of the first, second and third anniversaries
F-42
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
of the employment agreement, subject to acceleration in certain events. The options expire five years from the date of grant. The Companys outstanding options were:
Weighted | ||||||||
Shares | Average | |||||||
Under | Exercise | |||||||
Option | Price | |||||||
Outstanding, January 1, 2004 |
0 | |||||||
Granted |
500,000 | $ | 2.40 | |||||
Exercised |
0 | |||||||
Terminated and expired |
0 | |||||||
Outstanding, December 31, 2004 |
500,000 | $ | 2.40 | |||||
None of the options were exercisable as of December 31, 2004.
23. | Fair Value of Financial Instruments |
The following table presents the carrying value and estimated fair value as of December 31, 2004, of the Companys financial instruments (refer to Notes 4 and 10)
Carrying | Estimated | |||||||
value | fair value | |||||||
Assets |
||||||||
Cash and cash equivalents |
$ | 30,255 | $ | 30,255 | ||||
Restricted cash |
3,461 | 3,461 | ||||||
$ | 33,716 | $ | 33,716 | |||||
Liabilities |
||||||||
Long-term debt |
$ | 100,962 | $ | 103,801 |
24. | Research and Development Costs |
Research and development costs from continuing operations for the Reorganized Company are expensed as incurred and totaled $2,697 for 2004 and $2,628 for the period April 3 through December 31, 2003. Research and development costs from continuing operations for the Predecessor Company are expensed as incurred and totaled $970 and $4,837 for the period January 1 through April 3, 2003 and 2002, respectively.
25. | Related-Party Transactions |
Reorganized Company
During the year ended December 31, 2004, the Company purchased $98 in telecommunication services in the ordinary course of business from XO Communications, Inc., an affiliate of Carl C. Icahn, who may be deemed to be a beneficial owner of approximately 29.1% of the Companys common stock. The Company believes that the purchase of the telecommunications services were on terms at least as favorable as those that the Company would expect to negotiate with an unaffiliated party.
F-43
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Arnos Corp., an affiliate of Carl C. Icahn, was the lender on the Companys Old Revolving Credit Facility. The Company paid Arnos Corp. origination fees, interest and unused commitment fees of $144 during the year ended December 31, 2004 and $175 during the period from April 3, 2003 through December 31, 2003. The Company believes that the terms of the former revolving credit facility were at least as favorable as those that the Company would have expected to negotiate with an unaffiliated party.
On June 29, 2004 the Company repurchased 805,270 shares of common stock (representing approximately 7.34% of the issued and outstanding common stock on a fully diluted basis as of June 17, 2004) held by Jefferies & Company, Inc., the initial purchaser of the Outstanding Notes, or its affiliates for total consideration of $298.
Predecessor Company
Gregory R. Page, the President and Chief Operating Officer of Cargill, Inc., resigned as a director of the Company as of the date the Company emerged from bankruptcy in April 2003. During 2003, the Company had sales in the ordinary course of business of $613 to Cargill, Inc. and its affiliates, $200 of which occurred prior to Mr. Pages resignation in April 2003.
26. | Business Segment Information and Geographic Area Information |
The Company primarily manufactures and sells cellulosic food casings. The Companys operations are primarily in North America, South America and Europe. Intercompany sales and charges (including royalties) have been reflected as appropriate in the following information. Certain items are maintained at the Companys corporate headquarters and are not allocated geographically. They include most of the Companys debt and related interest expense and income tax benefits. Other expense for 2004, the period April 3 through December 31, 2003 for the Reorganized Company, the period January 1 through April 2, 2003 for the Predecessor Company, and 2002 includes net foreign exchange transaction gains (losses) of approximately $1,451, $3,280, $1,474, and $1,659, respectively.
F-44
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
Geographic Area Information
Reorganized Company | Predecessor Company | ||||||||||||||||
Nine | |||||||||||||||||
months | |||||||||||||||||
ended | Three | ||||||||||||||||
December | months | ||||||||||||||||
31, | ended | ||||||||||||||||
2004 | 2003 | April 2, 2003 | 2002 | ||||||||||||||
Net sales
|
|||||||||||||||||
United States |
$ | 130,654 | $ | 97,832 | $ | 29,470 | $ | 115,798 | |||||||||
Canada |
6,850 | ||||||||||||||||
South America |
7,630 | 5,857 | 1,606 | 7,424 | |||||||||||||
Europe |
87,072 | 60,705 | 17,939 | 66,458 | |||||||||||||
Other and eliminations |
(18,250 | ) | (11,986 | ) | (3,613 | ) | (12,953 | ) | |||||||||
$ | 207,106 | $ | 152,408 | $ | 45,402 | $ | 183,577 | ||||||||||
Operating income (loss) |
|||||||||||||||||
United States |
$ | 13,488 | $ | (37,063 | ) | $ | (1,433 | ) | $ | 4,040 | |||||||
Canada |
(665 | ) | (376 | ) | (98 | ) | (449 | ) | |||||||||
South America |
(1,243 | ) | (900 | ) | (190 | ) | (1,435 | ) | |||||||||
Europe |
(22 | ) | (2,474 | ) | (298 | ) | 186 | ||||||||||
Other and eliminations |
|||||||||||||||||
$ | 11,558 | $ | (40,813 | ) | $ | (2,019 | ) | $ | 2,342 | ||||||||
Identifiable assets
|
|||||||||||||||||
United States |
$ | 113,836 | $ | 115,711 | $ | 114,997 | $ | 131,447 | |||||||||
Canada |
842 | 745 | 770 | 1,466 | |||||||||||||
South America |
7,535 | 7,870 | 8,937 | 8,849 | |||||||||||||
Europe |
91,219 | 87,767 | 75,597 | 76,919 | |||||||||||||
Other and eliminations |
|||||||||||||||||
$ | 213,432 | $ | 212,093 | $ | 200,301 | $ | 218,681 | ||||||||||
United States export sales
(reported in North America net sales above) |
|||||||||||||||||
Asia |
$ | 18,159 | $ | 15,566 | $ | 4,445 | $ | 15,697 | |||||||||
South and Central America |
5,529 | 3,951 | 894 | 4,951 | |||||||||||||
Other international |
12,512 | 8,831 | 2,573 | 5,211 | |||||||||||||
$ | 36,200 | $ | 28,348 | $ | 7,912 | $ | 25,859 | ||||||||||
F-45
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
27. | Quarterly Data (Unaudited) |
Quarterly financial information for 2004 and 2003 is as follows (in thousands, except for per share amounts):
Reorganized Company | ||||||||||||||||||||
First | Second | Third | Fourth | |||||||||||||||||
2004 | Quarter | Quarter | Quarter | Quarter | Annual | |||||||||||||||
Net sales |
$ | 50,615 | $ | 50,797 | $ | 52,954 | $ | 52,740 | $ | 207,106 | ||||||||||
Gross margin |
10,357 | 11,413 | 10,906 | 9,940 | $ | 42,616 | ||||||||||||||
Operating (loss) income |
1,602 | 3,555 | 3,264 | 3,137 | $ | 11,558 | ||||||||||||||
Net (loss) income |
(3,762 | ) | (13,341 | ) | 2,000 | 40,420 | $ | 25,317 | ||||||||||||
Net (loss) income per share basic |
$ | (0.36 | ) | $ | (1.28 | ) | $ | 0.21 | $ | 4.20 | $ | 2.53 | ||||||||
Net (loss) income per share diluted |
$ | (0.36 | ) | $ | (1.19 | ) | $ | 0.19 | $ | 3.86 | $ | 2.33 |
Predecessor | Reorganized Company | ||||||||||||||||||||
Company | April 3, | ||||||||||||||||||||
January 1, | through | ||||||||||||||||||||
through | Second | Third | Fourth | December | |||||||||||||||||
2003 | April 2, | Quarter | Quarter | Quarter | 31, | ||||||||||||||||
Net sales |
$ | 45,402 | $ | 49,636 | $ | 51,458 | $ | 51,314 | $ | 152,408 | |||||||||||
Gross margin |
7,371 | 10,762 | 11,684 | 9,973 | 32,419 | ||||||||||||||||
Operating (loss) income |
(2,019 | ) | 2,498 | 1,602 | (44,913 | ) | (40,813 | ) | |||||||||||||
Net income (loss) |
$ | 151,873 | $ | 830 | $ | (1,295 | ) | $ | (46,162 | ) | $ | (46,627 | ) | ||||||||
Net income (loss) per share
- - basic and diluted |
$ | 9.91 | $ | 0.08 | $ | (0.12 | ) | $ | (4.33 | ) | $ | (4.37 | ) |
Net income (loss) per share amounts are computed independently for each of the quarters presented using weighted average shares outstanding during each quarter. The sum of the quarterly per share amounts in 2004 due not agree principally due to treasury stock purchases for basic and issuance of common stock equivalents for diluted per share amounts.
During the period January 1 through April 2, 2003, the Predecessor Company recognized the cancellation of debt and interest as income in the amount of $153,946 as a result of the Plan.
During the second quarter of 2003, the Company recognized a reversal of $333 for an excess reserve related to the 2002 restructuring reserve. The restructuring income is the result of a revised estimate for employee costs.
During the third quarter of 2003, the Company recognized restructuring expense of $1,500. The restructuring expense is a result of addressing the industrys competitive environment and is composed of U.S. employee costs.
During the fourth quarter of 2003, the Company recognized a write-off of goodwill of $44,430 and intangibles of $2,375. Reviews for impairment are performed at least once a year at year-end or when circumstances warrant. In addition, the Company recognized a European restructuring charge of $1,002 addressing the industrys competitive environment. This amount was offset by a reversal of an excess reserve of $1,200 for the renegotiated Nucel® license fee, originally recognized in the 2000 restructuring reserve. The loss will be measured based on the excess of carrying value over the determined fair value.
The Company terminated post-retirement health care benefits as of December 31, 2004 for all active employees and all retirees in the United States who are not covered by a collective bargaining
F-46
VISKASE COMPANIES, INC. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in Thousands)
agreement. The termination of these United States post-retirement medical benefits resulted in a $34,055 curtailment gain.
F-47
SUPPLEMENTARY INFORMATION
F-48
SCHEDULE II VALUATION AND QUALIFYING ACCOUNTS
Balance at | Provision | Balance | ||||||||||||||||||||||||
beginning | charged to | at end | ||||||||||||||||||||||||
Description | of period | expense | Write-offs | Recoveries | Other (1) | of period | ||||||||||||||||||||
Reorganized Company | ||||||||||||||||||||||||||
2004 | For the year ended December 31 |
|||||||||||||||||||||||||
Allowance for doubtful accounts |
$ | 523 | $ | 146 | $ | (52 | ) | $ | 77 | $ | 97 | $ | 791 | |||||||||||||
2003 | For the period April 3 to December
31 |
|||||||||||||||||||||||||
Allowance for doubtful accounts |
161 | 331 | 31 | 523 | ||||||||||||||||||||||
Predecessor Company | ||||||||||||||||||||||||||
2003 | For the period January 1 to April 2 |
|||||||||||||||||||||||||
Allowance for doubtful accounts |
1,334 | 113 | 1 | (8 | ) | 1,440 | ||||||||||||||||||||
2002 | For the year ended December 31 |
|||||||||||||||||||||||||
Allowance for doubtful accounts |
1,470 | 477 | (711 | ) | 22 | 76 | 1,334 | |||||||||||||||||||
2001 | For the year ended December 31 |
1,675 | 425 | (554 | ) | 54 | (130 | ) | 1,470 | |||||||||||||||||
Allowance for doubtful accounts |
||||||||||||||||||||||||||
Reorganized Company | ||||||||||||||||||||||||||
2004 | For the year ended December 31 |
|||||||||||||||||||||||||
Reserve for obsolete and
slow-moving inventories |
1,781 | 1,915 | (1,264 | ) | 114 | 2,546 | ||||||||||||||||||||
2003 | For the period April 3 to December
31 |
|||||||||||||||||||||||||
Reserve for obsolete and
slow-moving inventories |
1,605 | 176 | 1,781 | |||||||||||||||||||||||
Predecessor Company | ||||||||||||||||||||||||||
2003 | For the period January 1 to April 2 |
|||||||||||||||||||||||||
Reserve for obsolete and
slow-moving inventories |
2,725 | 171 | (79 | ) | (6 | ) | 2,811 | |||||||||||||||||||
2002 | For the year ended December 31 |
|||||||||||||||||||||||||
Reserve for obsolete and
slow-moving inventories |
2,816 | 1,670 | (1,877 | ) | 116 | 2,725 | ||||||||||||||||||||
2001 | For the year ended December 31 |
|||||||||||||||||||||||||
Reserve for obsolete and
slow-moving inventories |
5,029 | 1,150 | (2,029 | ) | (1,334 | ) | 2,816 |
(1) | Foreign currency translation |
F-49
EXHIBIT INDEX
Exhibit No. | Description of Exhibit | ||||
31.1
|
Certification by CEO pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
||||
31.2
|
Certification by CFO pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
||||
32.1
|
Certification by CEO pursuant to 18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002 |
||||
32.2
|
Certification by CFO pursuant to 18 U.S.C. Section 1350, as adopted pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002 |
||||