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2004
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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
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Form 10-K
(Mark One)
[X] ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934
[ ] FOR THE FISCAL YEAR ENDED DECEMBER 31, 2004 OR
TRANSITION REPORT PURSUANT TO SECTION 13 OR
15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from to
Commission File No. 1-2438
ISPAT INLAND INC.
(Exact name of registrant as specified in its charter)
DELAWARE 36-1262880
(State of Incorporation) (I.R.S. Employer Identification No.)
3210 WATLING STREET, EAST CHICAGO, INDIANA 46312
(Address of principal executive offices) (Zip Code)
Registrant's telephone number, including area code: (219) 399-1200
Registrant meets the conditions set forth in general instruction I(1)(a)
and (b) of Form 10-K and is therefore filing this form with the reduced
disclosure format.
Securities registered pursuant to Section 12(b) of the Act:
TITLE OF EACH CLASS NAME OF EACH EXCHANGE ON WHICH REGISTERED
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First Mortgage Bonds:
Series R, 7.90% Due January 15, 2007........ New York Stock Exchange, Inc.
Securities registered pursuant to Section 12(g) of the Act: None
Indicate by check mark whether the registrant (1) has filed all reports
required to be filed by Section 13 or 15(d) of the Securities Exchange Act of
1934 during the preceding 12 months and (2) has been subject to such filing
requirements for the past 90 days. Yes [X] No [ ]
Indicate by check mark if disclosure of delinquent filers pursuant to Item
405 Regulation S-K is not contained herein, and will not be contained, to the
best of registrant's knowledge, in any amendment to this Form 10-K. [X]
Indicate by check mark whether the registrant is an accelerated filer (as
defined in Rule 12b-2 of the Act). Yes [ ] No [X]
The number of shares of Common Stock ($.01 par value) of the registrant
outstanding as of March 29, 2005 was 180, all of which shares were owned by
Ispat Inland Holdings, Inc. Consequently, the aggregate market value of voting
and non-voting Common Stock of the registrant held by non-affiliates is $0.
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PART I
ITEM 1. BUSINESS.
Ispat Inland Inc. together with its subsidiaries (the "Company"), a
Delaware corporation and an indirect wholly owned subsidiary of Mittal Steel
Company N.V. ("Mittal"), is an integrated domestic steel company. The Company
produces and sells a wide range of steels, of which approximately 99% consists
of carbon and high-strength low-alloy steel grades. It is also a participant in
an iron ore production joint venture and certain steel-finishing joint ventures.
The Company has a single business segment, which comprises the operating
companies and divisions involved in the manufacturing of basic steel products
and in related raw materials operations.
On July 16, 1998, Ispat International N.V., predecessor to Mittal acquired
Inland Steel Company (the "Predecessor Company") from Inland Steel Industries,
Inc. ("Industries") in accordance with an Agreement and Plan of Merger
("Agreement"), dated as of May 27, 1998, amended as of July 16, 1998 (the
"Acquisition"). The Predecessor Company was renamed Ispat Inland Inc. on
September 1, 1998. Ispat International N.V. paid $1,143.1 million, plus an
assumption of certain liabilities or obligations, to acquire the Predecessor
Company.
OPERATIONS
The Company is directly engaged in the production and sale of steel and
related products. Certain Company subsidiaries and affiliates are engaged in the
mining and pelletizing of iron ore and in the operation of a cold-rolling mill
and steel galvanizing lines. All raw steel produced by the Company is produced
at its Indiana Harbor Works located in East Chicago, Indiana, which also has
facilities for converting the steel produced into semi-finished and finished
steel.
The Company has two divisions--the Flat Products division and the Bar
division. The Flat Products division manages the Company's iron ore operations,
conducts its ironmaking operations, and produces the major portion of its raw
steel. This division also manufactures and sells steel sheet, strip and certain
related semi-finished products for the automotive, steel service center,
appliance, office furniture and electrical motor markets. The Bar division
manufactures and sells special quality bars and certain related semi-finished
products to the automotive industry directly as well as through forgers and cold
finishers, and also sells to steel service centers and heavy equipment
manufacturers.
The Company and Nippon Steel Corporation ("NSC") are in joint ventures that
operate steel-finishing facilities near New Carlisle, Indiana. The total cost of
these two facilities, I/N Tek and I/N Kote, was approximately $1.1 billion. I/N
Tek, owned 60% by a wholly owned subsidiary of the Company and 40% by an
indirect wholly owned subsidiary of NSC, operates a cold-rolling mill. I/N Kote,
owned equally by a wholly owned subsidiary of the Company and by an indirect
wholly owned subsidiary of NSC, operates two galvanizing lines.
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RAW STEEL PRODUCTION AND MILL SHIPMENTS
The following table shows, for the three years indicated, the Company's
production of raw steel and, based upon American Iron and Steel Institute data,
its share by percentage of total domestic raw steel production:
RAW STEEL PRODUCTION
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% OF U.S.
(000 TONS*) STEEL INDUSTRY
----------- --------------
2004........................................................ 6,109 5.6%**
2003........................................................ 4,997 4.8%
2002........................................................ 5,691 5.6
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* Net tons of 2,000 pounds.
** Based on preliminary data from the American Iron and Steel Institute.
The annual raw steelmaking capacity of the Company is approximately 6.0
million net tons. The basic oxygen process accounted for 92% and 93% of raw
steel production of the Company in 2004 and 2003, respectively. The remainder of
such production was accounted for by the electric furnace process.
The total tonnage of steel shipments by the Company for each of the five
years 2000 through 2004 was 5.6 million tons in 2004; 5.3 million tons in 2003;
5.7 million tons in 2002; 5.4 million tons in 2001; and 5.6 million tons in
2000. In 2004 and 2003, sheet, strip and certain related semi-finished products
accounted for 89% and 90%, respectively, of the total tonnage of steel shipments
from the Indiana Harbor Works. Bar and certain related semi-finished products
accounted for 11% in 2004 and 10% in 2003.
In 2004 and 2003, approximately 92% and 93%, respectively, of the shipments
of the Flat Products division and 88% and 85%, respectively, of the shipments of
the Bar division were to customers in 20 mid-American states. Approximately 73%
and 72%, respectively, of the shipments of the Flat Products division and 79%
and 73%, respectively, of the shipments of the Bar division were to customers in
a five-state area comprised of Illinois, Indiana, Ohio, Michigan and Wisconsin
in 2004 and 2003. Both divisions compete in these geographical areas,
principally on the basis of price, service and quality, with the nation's
largest producers of raw steel as well as with foreign producers and with many
smaller domestic mills.
The steel market is highly competitive with major integrated producers,
including the Company, facing competition from a variety of sources. Many steel
products compete with alternative materials such as plastics, aluminum,
ceramics, glass and concrete. Domestic steel producers have also been adversely
impacted by imports from foreign steel producers. Imports of steel products
accounted for 25.6% of the domestic market in 2004, up from 19.2% in 2003.
Twice, in 2000 and 2002, the U.S. petitioners sought to have antidumping
and countervailing duties assessed against cold-rolled imports from 12 countries
and 20 countries, respectively. Both times, the U.S. International Trade
Commission ("ITC") issued negative final injury determinations, effectively
terminating the investigations. The U.S. petitioners appealed the 2000 ITC
decision to the U.S. Court of International Trade ("CIT"), which remanded that
decision to the ITC on October 28, 2003. On May 6, 2004, the ITC published its
revised findings and affirmed its previous negative injury determinations. The
U.S. petitioners also appealed the 2002 ITC decision to the CIT, which the CIT
denied on February 19, 2004, affirming the ITC's negative injury findings. In
April 2005, the U.S. Department of Commerce ("Commerce") and the ITC will
complete a five-year "sunset" review of existing antidumping and countervailing
duty orders against hot-rolled carbon steel flat products from Brazil, Japan and
Russia that could result in the orders' termination. In November, 2005, Commerce
and ITC will begin a similar sunset review of existing antidumping and
countervailing duty orders against corrosion-resistant imports from Australia,
Canada, France, Germany, Japan and Korea. Actions taken by trade authorities in
connection with these matters could result in the increase of the supply of
steel into the United States and negatively impact future profit margins.
Mini-mills provide significant competition in various product lines.
Mini-mills are relatively efficient, low-cost producers that manufacture steel
principally from scrap in electric furnaces and, at this time, generally
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have lower capital, overhead, employment and environmental costs than the
integrated steel producers, including the Company. Mini-mills have been adding
capacity and expanding their product lines in recent years to produce larger
structural products and certain flat rolled products. Thin-slab casting
technologies have allowed mini-mills to enter certain sheet markets
traditionally supplied by integrated producers. Several mini-mills using this
advanced technology are in operation in the United States.
For the three years indicated, shipments by market classification of steel
mill products produced by the Company at its Indiana Harbor Works are set forth
below. As shown in the table, a substantial portion of shipments by the Flat
Products division was to steel service centers and transportation-related
markets.
PERCENTAGE OF TOTAL
TONNAGE OF STEEL SHIPMENTS
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2004 2003 2002
---- ---- ----
Steel Service Centers....................................... 38% 37% 35%
Automotive.................................................. 27 29 33
Steel Converters/Processors................................. 20 13 11
Appliance................................................... 7 10 9
Industrial, Electrical and Farm Machinery................... 6 7 7
Construction and Contractors' Products...................... 1 1 1
Other....................................................... 1 3 4
--- --- ---
100% 100% 100%
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Some value-added steel processing operations for which the Company does not
have facilities are performed by outside processors, including joint ventures,
prior to shipment of certain products to the Company's customers. In each of
2004 and 2003 , approximately 43% and 44%, respectively, of the products
produced by the Company were processed further through value-added services such
as electrogalvanizing, painting and slitting.
Approximately 81% of the finished steel shipped to customers during 2004
was transported by truck, with 16% transported by rail, and 3% shipped via barge
or other modes of transportation. A wholly owned truck transport subsidiary of
the Company was responsible for shipment of approximately 27% of the total
tonnage of products transported by truck in 2004.
Substantially all of the steel mill products produced by the Flat Products
division are marketed through its own selling organization, with offices located
in Chicago, Illinois and Southfield, Michigan. Substantially all of the steel
mill products produced by the Bar division are marketed through its sales office
in East Chicago, Indiana.
See "Product Classes" below for information relating to the percentage of
consolidated net sales accounted for by certain classes of similar products of
steel manufacturing operations.
RAW MATERIALS
The Company obtains iron ore pellets primarily from two iron ore
properties, in which the Company or a subsidiary of the Company have an
interest--the Empire Mine in Michigan and the Minorca Mine in Minnesota.
Effective December 31, 2002 the Company sold part of its interest in the
Empire Partnership to a subsidiary of Cleveland-Cliffs, Inc. thereby reducing
its interest in the Empire Mine from 40% to 21%. The Company will have the
option to sell its remaining interest in the Empire Partnership to a subsidiary
of Cleveland-Cliffs, Inc. at any time after December 31, 2007 at a price defined
in the sales agreement. For twelve years, starting in 2003, the Company will
purchase from subsidiaries of Cleveland-Cliffs all of its pellet requirements
beyond those produced by the Minorca Mine. The price of the pellets was fixed
for the first two years and, starting in 2005, will be adjusted over the term of
the agreement based on various market index factors. In 1997, the Company sold
its interest in the Wabush Mines located in LaBrador and Quebec Canada
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to a subsidiary of Cleveland-Cliffs, Inc. The Company may purchase iron ore from
the Wabush Mine from time to time in connection with the preceding Empire
arrangement.
The following table shows (1) the iron ore pellets available to the Company
as of December 31, 2004 from properties of its subsidiary and through interests
in raw materials ventures; (2) 2004 and 2003 iron ore pellet production or
purchases from such sources; and (3) the percentage of the Company's iron ore
requirements represented by production or purchases from such sources in 2004
and 2003.
IRON ORE TONNAGES IN THOUSANDS
(GROSS TONS OF PELLETS)
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% OF
PRODUCTION REQUIREMENTS(1)
AVAILABLE AS OF ---------------- -----------------
DECEMBER 31, 2004(2) 2004 2003 2004 2003
-------------------- ----- ----- ---- ----
ISPAT INLAND MINING COMPANY
Minorca (100% owned)--Virginia, MN......... 37,136 2,908 2,766 41 50
IRON ORE VENTURE
Empire (21% owned)--Palmer, MI............. 4,914 1,135 975 16 18
Empire Contract Purchases.................. -- 2,648 1,442 38 26
------ ----- ----- -- --
Total Iron Ore........................... 42,050 6,691 5,183 95 94
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(1) Requirements in excess of production are purchased or taken from stockpile.
(2) Net interest in proven reserves.
All of the Company's coal requirements are satisfied from independent
sources. In connection with the commencement of operations of the heat recovery
coke battery in 1998 and the associated energy facility discussed below (which
are not assets of the Company), the Company's coal fired generating station was
idled, thereby eliminating the Company's steam coal requirements.
The Company's other coal requirements are for the PCI Associates joint
venture, in which a subsidiary of the Company holds a 50% interest. The PCI
facility pulverizes coal for injection into the Company's blast furnaces. During
2004 and 2003, the PCI facility's coal needs were satisfied under short-term
contracts.
The Company, Sun Coal and Coke Company ("Sun"), and a unit of NIPSCO
Industries ("NIPSCO") jointly developed a heat recovery coke battery and an
associated energy recovery and flue-gas desulphurization facility, located on
land leased from the Company at its Indiana Harbor Works. Sun designed, built,
financed, and operates the cokemaking portion of the project. A unit of NIPSCO
designed, built and financed the portion of the project which cleans the coke
plant's flue gas and converts the flue gas heat into steam and electricity. Sun,
the NIPSCO unit and other third parties invested approximately $350 million in
the project which commenced operations in the first quarter of 1998. In 2003 the
flue gas desulphurization facility was sold by Nipsco to Primary Energy Steel
LLC. The Company has committed to take, for approximately 15 years, 1.2 million
tons of coke annually on a take-or-pay basis at prices determined by certain
cost factors, as well as energy produced by the facility, through a tolling
arrangement. The Company satisfied 56% of its 2004 and 61% of its 2003 total
coke needs under such arrangement. The Company advanced $30 million during
construction of the project, which was recorded as a deferred asset on the
balance sheet and would have been credited against required cash payments during
the second half of the energy tolling arrangement. During the fourth quarter of
2004, an agreement was reached to allow Primary Energy Steel LLC to pay the
Company a deposit repayment equal to $53.7 million. Upon receipt of these funds,
the deferred asset was eliminated. The remainder of the Company's coke needs are
supplied under short-term contracts through third party purchases.
Approximately 39% and 36% of the iron ore pellets and 100% of the limestone
received by the Company at its Indiana Harbor Works were transported by two of
the Company's three formerly owned ore carriers in 2004 and 2003, respectively
(the third carrier remains in reserve status). The Company's three formerly
owned ore carriers were sold to a third party during 1998. These ore carriers
are managed by the new owner,
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but their shipping services are retained by the Company under a time-charter.
Agreements have been made for the transportation on the Great Lakes of the
remainder of the Company's iron ore pellet requirements.
Approximately 47% and 50% of the Company's coke requirements were received
by conveyor belt from the heat recovery coke battery discussed above in 2004 and
in 2003, respectively. Of the remainder, in 2004, approximately 17% was received
in the Company's hopper cars, 4% in independent carrier-owned hopper cars, 75%
in independent carrier-owned barges, and 4% by truck.
See "Energy" below for further information relating to the use of coal in
the operations of the Company.
PRODUCT CLASSES
The following table sets forth the percentage of consolidated net sales,
for the three years indicated, contributed by each class of similar products of
the Company that accounted for 10% or more of consolidated net sales in such
time period. The data includes sales to affiliates of the Company.
2004 2003 2002
---- ---- ----
Sheet and Strip............................................. 87% 89% 87%
Bar......................................................... 13 11 13
--- --- ---
100% 100% 100%
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Sales to Ryerson Tull, Inc. approximated 9% and 10% of consolidated net
sales during 2004 and 2003, respectively. No other customer, except I/N Kote,
accounted for more than 10% of the consolidated net sales of the Company during
the noted periods.
CAPITAL EXPENDITURES AND INVESTMENTS IN JOINT VENTURES
In recent years, the Company and its subsidiaries have made substantial
capital expenditures, principally at the Indiana Harbor Works, to improve
quality and reduce costs, and for pollution control. Additions by the Company
and its subsidiaries to property, plant and equipment, together with retirements
and adjustments, for the five years ended December 31, 2004, are set forth
below. Net capital additions during such period aggregated $264.6 million.
RETIREMENTS NET CAPITAL
ADDITIONS OR SALES ADJUSTMENTS ADDITIONS
--------- ----------- ----------- -----------
(DOLLARS IN MILLIONS)
2004........................................... $ 39.9 $ 2.2 --.$.... $ 37.7
2003........................................... $116.2(2) $ 1.2 --.$.... $115.0
2002........................................... $ 52.4 $49.0(1) --.$.... $ 3.4
2001........................................... $ 28.6 $ 1.2 0.1$.... $ 27.5
2000........................................... $ 83.0 $ 2.0 --.$.... $ 81.0
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(1) 2002 includes the impairment charge of $44.3 (gross asset value) related to
the 2A Bloomer and 21" Bar Mill assets and the impairment charge of $4.7
(gross asset value) related to the flux equipment at the Empire Mine.
(2) 2003 includes $88.7 related to the No. 7 Blast Furnace reline and $4.9
related to the asset retirement obligation.
In July 1987, a wholly owned subsidiary of the Company formed a
partnership, I/N Tek, now known as I/N Tek LP, with an indirect wholly owned
subsidiary of NSC to construct, own, finance and operate a cold-rolling facility
with an annual capacity of 1,700,000 tons, of which approximately 40% is
cold-rolled substrate for I/N Kote (described below). The I/N Tek facility is
located near New Carlisle, Indiana. The Company, which owns, through its
subsidiary, a 60% interest in the I/N Tek partnership is, with certain limited
exceptions, the sole supplier of hot band to be processed by the I/N Tek
facility and generally has exclusive rights to the production capacity of the
facility.
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In September 1989, a wholly owned subsidiary of the Company formed a second
partnership, I/N Kote, now known as I/N Kote LP, with an indirect wholly owned
subsidiary of NSC to construct, own, finance and operate two sheet steel
galvanizing lines adjacent to the I/N Tek facility. The subsidiary of the
Company owns a 50% interest in I/N Kote. The I/N Kote facility consists of a
hot-dip galvanizing line and an electrogalvanizing line with a combined annual
capacity of 1,000,000 tons. The Company has guaranteed 50% of I/N Kote's term
financing. I/N Kote has contracted to acquire its cold-rolled steel substrate
from the Company, which supplies the substrate from the I/N Tek facility and the
Company's Indiana Harbor Works.
The amount budgeted for 2005 capital expenditures by the Company and its
subsidiaries is approximately $85 million. It is anticipated that capital
expenditures will be funded from cash generated by operations and borrowings
under financing arrangements. (See "Environment" below for a discussion of
capital expenditures for pollution control purposes included in the foregoing
amount.)
EMPLOYEES
The monthly average number of active employees of the Company and its
subsidiaries (including fleet and mining operations) was approximately 5,985 and
6,424 in 2004 and 2003, respectively. Within such entities, at year-end 2004,
approximately 4,784 were represented by unions, consisting of 4,259 represented
by United Steelworkers of America (of whom approximately 6 were on furlough or
indefinite layoff ), and 525 by other unions. At year-end 2003, approximately
5,130 employees were represented by unions, consisting of 4,624 by the United
Steelworkers of America (of whom approximately 19 were on furlough or indefinite
layoff), and 506 by other unions.
The Company is currently negotiating a new labor agreement with the United
Steelworkers of America, as the previous agreement expired on July 31, 2004.
Under the terms of the previous agreement, both parties agreed to negotiate a
successor agreement without resorting to strikes or lockouts. In addition, both
parties agreed that open issues would be submitted to binding arbitration and
that the successor agreement will be based on the agreements currently in place
at other domestic integrated steel producers. In the light of Mittal's proposed
merger of International Steel Group Inc. ("ISG"), the arbitration procedure was
postponed and the parties agreed that the current ISG Collective Bargaining
Agreement would be adapted with negotiated adjustments for particular Company
circumstances. The parties also agree that, during the term of the collective
bargaining agreement, the company's current steelmaking capacity would be
maintained. Negotiations are ongoing and it is expected that a final agreement,
which requires union membership ratification, will be reached shortly.
ENVIRONMENT
The Company is subject to environmental laws and regulations concerning
emissions into the air, discharges into ground water and waterways, and the
generation, handling, labeling, storage, transportation, treatment and disposal
of certain waste material and the remediation of containment. These include
various federal statutes regulating the discharge or release of materials to the
environment, including the Clean Air Act, Clean Water Act, Resource Conservation
and Recovery Act ("RCRA"), Comprehensive Environmental Response, Compensation
and Liability Act of 1980 ("CERCLA," also known as "Superfund"), Safe Drinking
Water Act, and Toxic Substances Control Act, as well as state and local
requirements. Violations of these laws and regulations can give rise to a
variety of civil, administrative, and, in some cases, criminal sanctions and
could also result in suspension or cessation of operations, substantial
liabilities or require substantial capital expenditures. In addition, under
CERCLA the U.S. Environmental Protection Agency (the "EPA") has authority to
impose liability for site remediation on waste generators, past and present site
owners and operators, and transporters, regardless of fault or the legality of
the original disposal activity. Liability under CERCLA is strict and, under
certain circumstances, joint and several.
Capital spending for pollution control projects totaled less than $1
million in 2004 versus $4 million in 2003. Another $37 million (non-capital) was
spent in 2004 to operate and maintain pollution control equipment compared to
$31 million in the previous year. During the five years ended December 31, 2004,
the
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Company has spent $194 million to construct, operate and maintain environmental
control equipment at its various locations.
Capital spending for pollution control projects previously authorized and
presently under consideration will require expenditures of approximately $3
million in 2005 and $7 million in 2006. During the 2007 to 2009 period it is
anticipated that the Company will make annual capital expenditures of $2 million
to $6 million on pollution control projects. In addition, the Company will have
ongoing annual expenditures (non-capital) of $35 million to $40 million to
operate and maintain air and water pollution control facilities to comply with
current federal, state and local laws and regulations. The Company is involved
in various environmental and other administrative or judicial actions initiated
by governmental agencies. While it is not possible to predict the results of
these matters, the Company does not expect environmental expenditures, excluding
amounts that may be required in connection with the Consent Decree in the 1990
EPA lawsuit, or as referenced below, to materially affect the Company's
financial position, results of operations and cash flows. Corrective actions
relating to the EPA consent decree will require significant expenditures over
the next several years that may be material to the financial position, results
of operations and cash flows of the Company. At December 31, 2004 and 2003, the
Company's reserves for environmental liabilities totaled $37 million and $37
million, respectively, $22 million and $22 million, respectively, of which is
related to the sediment remediation under the 1993 EPA Consent Decree.
The Company is a party to a 1993 Consent Decree resolving an EPA lawsuit
under the Resource Conservation and Recovery Act (the "1993 Consent Decree")
which, among other things, requires the investigation and remediation of the
Indiana Harbor Works Site. It is expected that remediation of the site will
require significant expenditures over several years that may be material to our
business, financial position and results of operations. See "Legal Proceedings"
below for a more detailed discussion of the obligations arising under the 1993
Consent Decree, as well as a discussion of liability relating to our being a
party to a 2005 consent decree resolving a state and federal Natural Resources
Trustee's lawsuit related to the operation of the Indiana Harbor Works Site.
In addition to the foregoing, the Company is a party to a number of legal
proceedings arising in the ordinary course of its business. The Company does not
believe that the adverse determination of any such pending routine litigation,
either individually or in the aggregate, will have a material adverse effect on
the financial condition, results of operations or cash flows of the Company.
ENERGY
Coal, together with coke, all of which are purchased from independent
sources, accounted for approximately 74% and 71% of the energy consumed by the
Company at the Indiana Harbor Works in 2004 and 2003, respectively.
Natural gas and fuel oil supplied approximately 19% and 22% of the energy
requirements of the Indiana Harbor Works in 2004 and 2003, respectively, and are
used extensively by the Company at other facilities that it owns or in which it
has an interest. Utilization of the pulverized coal injection facility has
reduced natural gas and fuel oil consumption at the Indiana Harbor Works.
The Company both purchases and generates electricity to satisfy electrical
energy requirements at the Indiana Harbor Works. In both 2004 and 2003, the
Company produced approximately 1% of its electrical energy requirements at the
Indiana Harbor Works. The purchase of electricity at the Indiana Harbor Works is
subject to curtailment under rules of the local utility when necessary to
maintain appropriate service for various classes of its customers.
The Company leases land to Primary Energy Steel LLC upon which is built a
90-megawatt turbine generating facility that began operation in 1998. Pursuant
to a 15-year-toll-charge contract, the facility converts coke plant flue gas
into electricity and plant steam for use by the Company. In 2004 and 2003, this
facility produced 23% and 24%, respectively, of the purchased electricity
requirements at the Indiana Harbor Works. For additional information regarding
this facility, see the discussion under "Item 1. Business--Operations--Raw
Materials" on page 4 and 5 of this document.
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The Company also leases land to Primary Energy Steel LLC for a 75-megawatt
steam turbine generating facility which began operation in 1996. Pursuant to a
15-year-toll-charge contract, the facility generates electricity for use by the
Company utilizing steam produced by burning waste blast furnace gas. In 2004 and
2003, this facility produced 27% and 17% respectively, of the purchased
electricity requirements of the Indiana Harbor Works.
FORWARD-LOOKING STATEMENTS
This document contains forward-looking statements concerning possible or
assumed future results of operations, financing plans, competitive position,
potential growth and future expenditures. Forward-looking statements include all
statements that are not historical facts and can be identified by the use of
forward-looking terminology such as the words "believe," "expect," "anticipate,"
"intend," "plan," "estimate" or similar expressions. Undue reliance should not
be placed on any forward-looking statements, which speak only as of their dates.
Actual results could differ materially from those projected in the
forward-looking statements as a result of many factors.
COMPLIANCE CODE
It is the Company's policy to provide full, fair, accurate, timely and
understandable disclosures in all reports and documents that the Company files
with or submits to the Securities and Exchange Commission, as well as in all
other public communications made by the Company. The Company has adopted a
revised Compliance Code summarizing the corporate policies and laws that apply
to all officers, directors and employees. Such Compliance Code serves as the
code of ethics for all officers and directors of the Company with respect to
disclosure matters. The Compliance Code is available to view on-line at
www.Mittalsteel.com/ Inlandemployees.
ITEM 2. PROPERTIES.
PROPERTIES RELATING TO OPERATIONS
STEEL PRODUCTION
All raw steel made by the Company is produced at its Indiana Harbor Works
located in East Chicago, Indiana. The property on which this plant is located,
consisting of approximately 1,900 acres, is held by the Company in fee. The
basic production facilities of the Company at its Indiana Harbor Works consist
of furnaces for making iron; basic oxygen and electric furnaces for making
steel; a continuous billet caster, a continuous combination slab/bloom caster
and two continuous slab casters; and a variety of rolling mills and processing
lines which turn out finished steel mill products. Certain of these production
facilities, including a continuous anneal line are held by the Company under
leasing arrangements. The Company has granted the Pension Benefit Guaranty
Corporation ("PBGC") a lien upon a caster facility to secure the payment of
future pension funding obligations. Substantially all of the remaining property,
plant and equipment at the Indiana Harbor Works, other than the caster facility
pledged to the PBGC and leased equipment, is subject to the lien of the First
Mortgage of the Company dated April 1, 1928, as amended and supplemented. See
"Operations--Raw Steel Production and Mill Shipments" in Item 1 above for
further information relating to capacity and utilization of the Company's
properties. The Company's properties are adequate to serve its present and
anticipated needs, taking into account those issues discussed in "Capital
Expenditures and Investments in Joint Ventures" in Item 1 above.
I/N Tek, a partnership in which a subsidiary of the Company owns a 60%
interest, has constructed a 1,700,000 ton annual capacity cold-rolling mill on
approximately 200 acres of land, which it owns in fee, located near New
Carlisle, Indiana. Substantially all the property, plant and equipment owned by
I/N Tek is subject to a lien securing related indebtedness. The I/N Tek facility
is adequate to serve the present and anticipated needs of the Company planned
for such facility.
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I/N Kote, a partnership in which a subsidiary of the Company owns a 50%
interest, has constructed a 1,000,000 ton annual capacity steel galvanizing
facility on approximately 25 acres of land, which it owns in fee, located
adjacent to the I/N Tek site. Substantially all the property, plant and
equipment owned by I/N Kote is subject to a lien securing related indebtedness.
The I/N Kote facility is adequate to serve the present and anticipated needs of
the Company planned for such facility.
PCI Associates, a partnership in which a subsidiary of the Company owns a
50% interest, has constructed a pulverized coal injection facility on land
located within the Indiana Harbor Works. The Company leases PCI Associates the
land upon which the facility is located. A 50% undivided interest in
substantially all of the property, plant and equipment at the PCI facility is
subject to a long-term lease, with the balance of the PCI facility owned by PCI
Associates. The PCI facility is adequate to serve the present and anticipated
needs of the Company planned for such facility.
The Company also owns property at the Indiana Harbor Works used in
connection with its joint project with Sun and Primary Energy Steel LLC. For
more information regarding this project, see the discussion under "Item 1.
Business--Operations--Raw Materials" on page 5 of this document.
A subsidiary of the Company owns a fleet of 321 coal hopper cars (100-ton
capacity each) used in unit trains to move coal and coke to the Indiana Harbor
Works. The Company time-charters three vessels for the transportation of iron
ore and limestone on the Great Lakes. During 1998, the Company transferred
ownership of such vessels to a third party subject to a lien in favor of the
PBGC on the vessels to secure the payment of future pension funding obligations.
See "Operations--Raw Materials" in Item 1 above for further information relating
to utilization of the Company's transportation equipment. Such equipment is
adequate, when combined with purchases of transportation services from
independent sources, to meet the Company's present and anticipated
transportation needs.
The Company also owns and maintains research and development laboratories
in East Chicago, Indiana. Such facilities are adequate to serve the Company's
present and anticipated needs.
RAW MATERIALS PROPERTIES AND INTERESTS
Certain information relating to raw materials properties and interests of
the Company and its subsidiaries is set forth below. See "Operations--Raw
Materials" in Item 1 above for further information relating to capacity and
utilization of such properties and interests.
IRON ORE
The operating iron ore properties of the Company's subsidiaries and of the
iron ore ventures in which the Company has an interest are as follows:
ANNUAL
PROPERTY LOCATION PRODUCTION CAPACITY
- -------- -------- ----------------------
(IN THOUSANDS OF GROSS
TONS OF PELLETS)
Empire Mine................................... Palmer, Michigan 6,300
Minorca Mine.................................. Virginia, Minnesota 2,900
Effective December 31, 2002, the Company sold part of its interest in the
Empire Partnership to a subsidiary of Cleveland-Cliffs, Inc., thereby reducing
its interest in the Empire Mine from 40% to 21%. Certain related fluxing
equipment was also sold. Cleveland-Cliffs, Inc. has indemnified the Company for
liabilities associated with the mine. The Company will have the option to sell
its remaining interest in the Empire Partnership to a subsidiary of
Cleveland-Cliffs, Inc. at any time after December 31, 2007 at a price defined in
the sales agreement. For twelve years, starting in 2003, the Company will
purchase from subsidiaries of Cleveland-Cliffs, Inc. all of its pellet
requirements beyond those produced by the Minorca Mine. The price of the pellets
was fixed for the first two years and then will be adjusted over the term of the
agreement based on various market index factors.
10
The Company, through a subsidiary, is the sole owner and operator of the
Minorca Mine. The Company has granted the PBGC a lien on the Minorca Mine
property to secure the payment of future pension funding obligations. The
Company also owns a 38% interest in the Butler Taconite project (permanently
closed in 1985) in Nashwauk, Minnesota.
The reserves at the Empire Mine and Minorca Mine are held under leases
expiring, or expected at current production rates to expire, between 2012 and
2040. The Company's share of the production capacity of its interests in such
iron ore properties, in combination with supply commitments undertaken by
subsidiaries of Cleveland-Cliffs, Inc., are sufficient to provide the majority
of its present and anticipated iron ore pellet requirements. Any remaining
requirements have been and are expected to continue to be readily available from
independent sources.
OTHER PROPERTIES
The Company and one of its subsidiaries lease approximately 20% of the
space in the Inland Steel Building located at 30 West Monroe Street, Chicago,
Illinois. The Company's lease agreement expires December 31, 2006.
A subsidiary of the Company holds in fee a parcel of 7 acres of land in
Oakbrook Terrace, Illinois, which is for sale. The Company also holds in fee
approximately 300 acres of land adjacent to the I/N Tek and I/N Kote sites, this
land is available for future development. Approximately 1,060 acres of rural
land, which are held in fee at various locations in the north-central United
States by various raw materials ventures, are also for sale.
ITEM 3. LEGAL PROCEEDINGS
On June 10, 1993, the U.S. District Court for the Northern District of
Indiana entered a consent decree that resolved all matters raised by a lawsuit
filed by the EPA in 1990 (the "1993 EPA Consent Decree") against, among others,
Inland Steel Company (the "Predecessor Company"). The 1993 EPA Consent Decree
assessed a $3.5 million cash fine, requires the Company to undertake
environmentally beneficial projects costing $7 million at the Indiana Harbor
Works, and requires $19 million plus interest to be spent in remediating
sediment in portions of the Indiana Harbor Ship Canal and Indiana Harbor Turning
Basin ("Sediment Remediation"). The Company has paid the fine and substantially
completed the environmentally beneficial projects. The Company's reserve for the
remaining environmental obligations under the 1993 EPA Consent Decree totaled
$28.2 million as of December 31, 2004. Future payments under the sediment
remediation portion of the 1993 EPA Consent are substantially fixed. The 1993
EPA Consent Decree also requires remediation of the Company's Indiana Harbor
Works site (the "Corrective Action") which is a distinct and separate
responsibility under the Consent Decree. The 1993 EPA Consent Decree establishes
a three-step process for the Corrective Action, each of which requires approval
by the EPA, consisting of: assessment of the site (including stabilization
measures), evaluation of remediation alternatives and remediation of the site.
The Company is presently assessing the nature and the extent of environmental
contamination. Assessments under the 1993 EPA Consent Decree have been ongoing
since the decree was entered and no significant new environmental exposures have
been identified. It is anticipated that this assessment will cost approximately
$2 million to $4 million per year over the next several years. Until the first
two steps are completed, the remedial action to be implemented cannot be
determined. Therefore, the Company cannot reasonably estimate the cost of, or
the time required to satisfy, its obligations under the corrective action, but
it is expected that remediation of the site will require significant
expenditures over several years that may be material to the Company's financial
position, results of operations and cash flows. Insurance coverage with respect
to work required under the 1993 EPA Consent Decree is not significant.
In October 1996, the Company was identified as a potentially responsible
party due to alleged releases of hazardous substances from its Indiana Harbor
Works facility and was notified of the NRDA trustees intent to perform an
environmental assessment on the Grand Calumet River and Indiana Harbor Canal
System. A form of consent decree has been negotiated, which was issued as a
final order of the court in January 2005. Under the decree, the Company would
pay approximately $8.7 million in total. In the first year, the Company
11
would pay approximately $1.6 million, and in each of the subsequent four years.
Additionally, the Company has incurred approximately $0.8 million in costs
related to this matter which will be payable within 30 days of the effective
date of the corrective action. The Company has established a reserve of $8.7
million for liabilities in connection with these matters. The Company is engaged
in ongoing negotiations with the EPA regarding a similar dollar reduction in the
separate environmental reserve established for the EPA Consent Decree. It is the
Company's position that the Sediment Remediation and the NRDA decree address
remediation of the same waterways. Management believes that the required future
payments related to these matters are substantially fixed, and, accordingly,
does not believe that reasonably possible losses, if any, in excess of the
amounts accrued will have a material effect on the Company's financial position,
results of operations and cash flows.
The U.S. Comprehensive Environmental Response, Compensation, and Liability
Act, also known as Superfund, and analogous state laws can impose liability for
the entire cost of cleanup at a site upon current or former site owners or
operators or parties who sent hazardous materials to the site, regardless of
fault or the lawfulness of the activity that caused the contamination. The
Company is a potentially responsible party at several state and federal
Superfund sites. The Company believes its liability at these sites is either de
minimis or substantially resolved. The Company could, however, incur additional
costs or liabilities at these sites based on new information, if additional
cleanup is required, private parties sue for personal injury or property damage,
or other responsible parties sue for reimbursement of costs incurred to clean up
the sites. The Company could also be named a potentially responsible party at
other sites if its hazardous materials or those of its predecessor were disposed
of at a site that later becomes a Superfund site.
On July 2, 2002, the Company received a notice of violation ("NOV") issued
by the US Environmental Protection Agency against the Company, Indiana Harbor
Coke Company, L.P. ("IHCC") and Cokenergy, Inc., alleging violations of air
quality and permitting regulations for emissions from the Heat Recovery Coal
Carbonization facility which is operated by IHCC. An amended NOV stating similar
allegations was issued on August 8, 2002. Although the Company currently
believes that its liability with respect to this matter will be minimal, the
Company could be found liable for violations and this potential liability could
materially affect the financial position, results of operations and cash flows
of the Company.
On September 15, 2003, the Company entered into a settlement agreement with
Ryerson Tull, Inc. pursuant to which Ryerson Tull paid the Company $21 million
to release Ryerson Tull from various environmental and other indemnification
obligations arising out of the sale by Ryerson Tull of the Company to Ispat in
1998. The $21 million received from Ryerson Tull was paid into the Company
Pension Plan, and went to reduce the amount of a Ryerson Tull guaranty and
letter of credit that Ryerson Tull had provided to the Pension Benefit Guaranty
Corporation ("PBGC") to guarantee $50 million of the Company's Pension Plan
obligations. The Company also agreed with Ryerson Tull to, among other things,
make specified monthly contributions to the Company's Pension Plan totaling $29
million over the twelve-month period beginning January 2004, thereby
eliminating, by the end of such year, the obligation of Ryerson Tull to provide
the continuing guaranty and letter of credit to the PBGC, which guaranty/letter
of credit the Company had previously committed to take all necessary action to
eliminate. On September 15, 2004, the final portion of the $29 million
obligation was contributed to the plan, eliminating the Ryerson Tull
Guaranty/letter of credit. In addition, the Company committed to reimburse
Ryerson Tull for the cost of the letter credit to the PBGC, and to share with
Ryerson Tull one-third of any proceeds which the Company might receive in the
future in connection with a certain environmental insurance policy.
In January 2005 the Company received a Third Party Complaint by Alcoa
Incorporated alleging that the Company is liable as successor to the interests
of Hillside Mining Co., a company that the Company acquired in 1943, operated
until the late 1940s and then sold the assets of in the early 1950s. It is
alleged that since Hillside was operating in the area at the same time as Alcoa,
if Alcoa is found to be liable in the original suit that was filed against it by
approximately 340 individuals who live in the Rosiclare area of southern
Illinois, then the Company should also be found liable, and there should be an
allocation to the Company of the amount that would be owed to the original
Plaintiffs. Those original Plaintiffs are alleging that the mining and
processing operations allowed the release of fluorspar, manganese, lead and
other heavy metal contaminants, causing unspecified personal injury and property
damage. The Company has also been identified as a
12
potentially responsible party by the Illinois EPA in connection with this
matter. The Company has requested further information from the Illinois EPA
regarding their potential claim. Until such time as this matter is further
developed, management is not able to estimate reasonably possible losses, or a
range of such losses, the amounts of which may be material in relation to the
Company's financial position, results of operations and cash flows. The Company
intends to defend itself fully in these matters.
In addition to the foregoing, the Company is a party to a number of legal
proceedings arising in the ordinary course of its business. The Company does not
believe that the adverse determination of any such pending routine litigation,
either individually or in the aggregate, will have a material adverse effect on
its business, financial condition, results of operations, cash flows or
prospects.
ITEM 4. SUBMISSION OF MATTERS TO VOTE OF SECURITY HOLDERS.
The Company meets the conditions set forth in General Instruction I(1)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
PART II
ITEM 5. MARKET FOR REGISTRANT'S COMMON STOCK AND RELATED STOCKHOLDER MATTERS.
The Company is an indirect wholly owned subsidiary of Mittal. Common stock
dividends of $20 million and $7 million were declared and paid during 2004 and
2003, respectively. The terms of various debt arrangements restrict the payment
of dividends or the making of other distributions to shareholders and the
repurchase or redemption of stock. At December 31, 2004 and 2003, the Company
could have paid dividends or made other of these types of payments of $340
million and $0 million, respectively. The Company has no Common Stock which is
owned by non-affiliates.
ITEM 6. SELECTED FINANCIAL DATA.
The Company meets the conditions set forth in General Instruction I(2)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
ITEM 7. MANAGEMENT'S NARRATIVE ANALYSIS OF RESULTS OF OPERATIONS.
The Company reported a net income of $258.7 million in 2004 as compared
with a net loss of $52.6 million in 2003.
The following table summarizes selected earnings and other data:
2004 2003
-------- --------
(DOLLARS AND TONS
IN MILLIONS)
Net sales................................................... $3,157.6 $2,222.9
Operating profit (loss)..................................... 531.0 (10.3)
Net income (loss)........................................... 258.7 (52.6)
Net tons shipped............................................ 5.6 5.3
Steel shipments in 2004 of 5,614,128 tons increased by 314,436 tons or 5.9%
compared to 2003 shipments of 5,299,692 tons. Increases occurred across product
categories, most substantially in bar and cold rolled products, reflecting
stronger market conditions.
Sales revenue increased by 42.0% to $3,157.6 million in 2004 from $2,222.9
million in 2003. The average selling price per ton increased by 34.1% to $562
per ton in 2004 from $419 per ton in 2003, with the mix of products sold
relatively unchanged across periods. The increase in the average selling prices
is due to higher base prices, the industry's implementation of pricing
surcharges designed to offset escalation in the prices of key input commodities
such as coke, scrap and iron ore and stronger market demand.
13
In 2004, the cost of goods sold increased to $2,487.1 million from $2,103.1
million in 2003. Included in 2004 cost is a credit of $35.0 million due to a
change in the accounting estimate for property taxes for the years 2002 and
2003, resulting from the reassessment of property taxes for the year 2002.
Indiana's Legislature passed a law in 2001 which changed real property
assessment from replacement cost less depreciation to market value.
Additionally, the law required an independent reassessment of real property for
Lake County where our 1,900 acre Indiana Harbor Works facility is located. This
reassessment was not completed until the end of February, 2004. Compared to
2003, input costs dramatically increased for scrap, coke, coal, ore, alloys,
fluxes, and natural gas. Labor costs were higher 2004 as compared to 2003 due to
increased employee profit sharing and higher pension expense. The year 2004 also
included a charge of approximately $4.0 million for the severance costs
resulting from an 8% salaried workforce reduction.
Selling and general administrative expenses of $39.3 million for 2004 were
$6.2 million higher than 2003 primarily due to increased operational value added
taxes and higher corporate expenses charged to Ispat Inland from the parent
company.
Depreciation expense increased by $3.2 million to $100.2 million in 2004
from $97.0 million in 2003 due to the 2003 capital expenditures for the No. 7
Blast Furnace reline.
Operating income in 2004 increased by $541.3 million to $531.0 million from
a loss of $10.3 million in 2003. Increases in selling prices, higher sales
volume, lower costs due to higher slab production resulting from the successful
reline of No. 7 Blast Furnace, and the property tax reassessment were partially
offset by an unprecedented increase in input costs, increased pension expense,
employee profit sharing, and the severance charge resulting from the salaried
workforce reduction of 130 salaried non-represented employees.
Other (income) expense, net of $8.9 million of expense in 2004 increased by
$23.6 million from income of $14.7 million in 2003. Other (income) expense, net
for 2004 included $22.2 million of expense related to the early redemption of
$227.5 million principal amount of the Company's outstanding 9 3/4% Senior
Secured Notes due 2014, at a redemption price equal to 109 3/4% of the
outstanding principal amount being redeemed. This expense was partially offset
by the sale of pollution credits during 2004. The Company sold 3,432 tons of
Nitrous Oxide allowances for $8.6 million, which were part of an overall bank of
emission allowances and credits owned by the Company. Generally, these rights
arose from actions taken by the Company or the state to reduce the emission of
air pollutants. Other (income) expense, net for 2003 included $10.7 million of
income associated with the $21.0 million settlement agreement with Ryerson Tull.
On September 15, 2003, the Company entered into a settlement agreement with
Ryerson Tull under which Ryerson Tull paid the Company $21.0 million to release
Ryerson Tull from various environmental and other indemnification obligations
arising out of the sale by Ryerson Tull of the Company to Ispat.
Interest expense of $110.1 million in 2004 increased by $39.2 million from
$70.9 million in 2003 due to a higher interest rate on the newly refinanced debt
and a higher level of debt.
The Company's cash balance at December 31, 2004 was $80.7 million and there
was an additional $359.9 million of availability under the two revolving credit
facilities, for total liquidity of approximately $441 million. For the year
ended December 31, 2004, the Company utilized net cash of $154.5 million from
financing activities. On March 25, 2004, the Company received $775.5 million of
net proceeds from the issuance and sale of $800 million of Senior Secured Notes.
These net proceeds were used to retire the entire balance outstanding of $661.5
million of Tranche B and Tranche C Loans under its credit agreement, and repay
the entire balance outstanding of $105 million under its inventory revolving
credit facility, with the remainder of the proceeds used to reduce the amount
outstanding under its receivables revolving credit facility. Additionally, in
December, the Company received $256.0 million from the issuance of common stock
to its parent company, Ispat Inland Holdings, Inc. The Company used these
proceeds, through an affiliate, Ispat Inland ULC, to redeem $227.5 million of
the outstanding 9 3/4% Senior Secured Notes due 2014, at a redemption price of
109 3/4% of the outstanding principal being redeemed, plus accrued and unpaid
interest. Finally, the Company utilized cash generated in the fourth quarter to
repay the balance outstanding under its accounts receivable revolving credit
facility.
14
Cash generated by operations is our primary source of cash and, as such,
future operations will have a significant impact on our cash balances and
liquidity. The principal factors affecting our cash generated by operations are
average net realized prices, levels of steel shipments, and our operating costs.
For the year ended December 31, 2004, net cash inflows from operations
totaled $219.8 million, which is net of pension contributions of $111.5 million.
Included in 2004 net cash inflows from operations is the monetization, totaling
$53.7 million, of a tolling deposit previously held by a supplier and recorded
as an Other Asset on the Company's balance sheet. As a result, the Company
received cash in the fourth quarter in lieu of lower tolling charges in future
years. Cash inflows from operations for the year ended December 31, 2003 were
$22.3 million, which included $125.5 million of pension contributions.
Changes in working capital, components of receivables, inventories and
accounts payable, utilized cash of $239.6 million for the current period,
including $61.9 million for increased receivables and $230.2 million for
increased inventories, partially offset by increased payables of $52.5 million.
In 2003, changes in working capital generated $117.5 million of cash, including
$42.1 million for decreased receivables, $71.3 million for decreased
inventories, and $4.1 million for increased payables.
Cash inflows for investing activities, which consist primarily of capital
expenditures, offset by distributions from joint ventures, were $2.0 million for
the current period, compared to cash outflows of $91.6 million for the year-ago
period. Capital expenditures were $39.9 million for the current period compared
to $111.3 million for the year-ago period. Net distributions from joint ventures
were $40.8 million and $19.1 million in 2004 and 2003, respectively.
OUTLOOK FOR 2005
The Company expects the strong business conditions experienced in 2004 to
continue throughout 2005. We expect stable demand for our products and
anticipate that higher selling prices will mitigate higher raw material costs
enabling the Company to maintain its margins.
Pension expenses for 2005 will be higher due to a further decrease in
interest rates and additional recognition of unrecognized losses. The Company
anticipates contributing approximately $175 million to its pension fund in 2005.
ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.
The Company had $1,013.6 million of long-term debt (including debt due
within one year) outstanding at December 31, 2004. Of this amount, $150.0
million is floating rate debt with a fair value of $163.1 million at December
31, 2004. The remaining $863.6 million of fixed rate debt had a fair value of
$966.8 million. Assuming a hypothetical 10% decrease in interest rates at
December 31, 2004, the fair value of this fixed rate debt would be estimated to
be $994.7 million. Fair market values are based upon market prices or current
borrowing rates with similar rates and maturities.
A 10% increase or decrease in the cost of the Company's variable rate debt
at December 31, 2004 would result in a change in pretax interest expense of $1.3
million, based upon borrowings outstanding at December 31, 2004.
The Company utilizes derivative commodity instruments not for trading
purposes but to hedge exposure to fluctuations in the costs of natural gas and
certain nonferrous metal commodities. A hypothetical 10% decrease in commodity
prices for open derivative commodity instruments as of December 31, 2004 would
reduce pre-tax income by $10.9 million. At December 31, 2004, 64% of the
Company's underlying business plan for natural gas was hedged using derivative
commodity instruments.
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA.
The consolidated financial statements (including the financial statement
schedule listed under Item 14(a)1 of this report) of the Company called for by
this Item, together with the Report of Independent Registered Public Accounting
Firm dated March 14, 2005 are set forth on pages F-2 to F-39 inclusive, of this
15
Report on Form 10-K, and are hereby incorporated by reference into this Item.
Financial statement schedules not included in this Report on Form 10-K have been
omitted because they are not applicable or because the information called for is
shown in the consolidated financial statements or notes thereto.
Unaudited consolidated quarterly sales and earnings information of the
Company for the years ended December 31, 2004, 2003 and 2002 is set forth in
Note 23 of Notes to Consolidated Financial Statements (see F-38), which is
hereby incorporated by reference into this Item.
ITEM 9. DISAGREEMENTS ON ACCOUNTING AND FINANCIAL DISCLOSURE.
None.
ITEM 9A. DISCLOSURE CONTROLS AND PROCEDURES.
Evaluations were carried out under the supervision and with the
participation of the Company's management, including our Chief Executive Officer
and Chief Financial Officer, of the effectiveness of the design and operation of
our disclosure controls and procedures (as defined in Rule 13a-15(e) under the
Securities Exchange Act of 1934). Based upon those evaluations, the Chief
Executive Officer and Chief Financial Officer concluded that, as of December 31,
2004, these disclosure controls and procedures were effective.
There have been no changes in the Company's internal control over financial
reporting that occurred during the Company's most recent fiscal quarter (the
Company's fourth fiscal quarter in the case of the annual report) that has
materially affected, or is reasonably likely to materially affect the Company's
internal control over financial reporting.
ITEM 9B. OTHER INFORMATION.
None.
PART III
ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT.
The Company meets the conditions set forth in General Instruction I(1)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
Because our financial statements are consolidated with those of our parent
company, Mittal Steel Company N.V., the common stock of which is traded publicly
on the New York Stock Exchange, and because we do not have a class of publicly
traded equity securities, we are not required to have an audit committee. We
have determined that it is not necessary for our Company to have an audit
committee or an audit committee financial expert. When appropriate, we rely on
the significant experience of members of the Board of Directors of our parent
company. Mittal's audit committee reviews our financial statements as part of
its review of the consolidated financial statements of Mittal.
The Board of Directors of our parent Company, Mittal has determined that
Mr. Narayanan Vaghul, Chairman of the Audit Committee is an "audit committee
financial expert". Mr. Vaghul and each of the other members of Mittal's Audit
Committee is an "independent director" as defined in the New York Stock
Exchange's listing rules.
ITEM 11. EXECUTIVE COMPENSATION.
The Company meets the conditions set forth in General Instruction I(1)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
16
ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT.
The Company meets the conditions set forth in General Instruction I(1)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS.
The Company meets the conditions set forth in General Instruction I(1)(a)
and (b) of Form 10-K and is therefore omitting, pursuant to General Instruction
I(2), the information called for by this Item.
ITEM 14. PRINCIPAL ACCOUNTING FEES.
Deloitte & Touche LLP ("Deloitte & Touche") served as the Company's
independent auditors for 2004 and 2003.
AUDIT FEES
Deloitte & Touche's fees for professional services rendered in connection
with the audit of financial statements included in the Company's Form 10-K and
review of financial statements included in the Company's Forms 10-Q and all
other SEC regulatory filings were $1,088,000 for 2004 and $959,000 for 2003.
AUDIT-RELATED FEES
Deloitte & Touche's fees for audit related services were $366,000 for 2004
and $126,000 for 2003. These services were rendered in connection with the
Company's issuance of $800 million of debt securities, and the audits of the
Company's employee benefit plans.
TAX FEES
Deloitte & Touche's fees for tax compliance, tax advice, and tax planning
totaled $680,000 for 2004 and $573,000 for 2003.
Fees for tax compliance services were $460,000 and $450,000 in 2004 and
2003, respectively. Tax compliance services are services rendered based upon
facts already in existence or transactions that have already occurred to
document, compute, and obtain government approval for amounts to be included in
tax filings and consisted of: (i) federal, state and local income tax return
assistance, (ii) computation of fixed asset basis, and (iii) assistance with
federal, state, and local notices from taxing authorities.
Fees for tax planning and advice services totaled $220,000 and $123,000 in
2004 and 2003, respectively. Tax planning and advice are services rendered with
respect to proposed transactions. Such services consisted of: (i) tax advice and
assistance with federal and state audits and appeals, (ii) tax advice and
assistance related to fixed asset basis, (iii) assistance with tax return
filings in certain foreign jurisdictions, (iv) tax advice and consultation
relating to tax forecasting, (v) tax advice and consultation relating to
accumulated earnings and profits to determine the treatment of distributions to
shareholders, (vi) tax advice and consultation relating to state sales and use
tax issues, (vii) tax advice and consultation relating to other miscellaneous
issues including employment taxes, bonus depreciation, employee fringe benefits,
and international assignment advisory services.
ALL OTHER FEES
No other fees were charged by Deloitte & Touche to the Company other than
those referenced above.
PRE-APPROVAL OF NON-AUDIT FEES AND AUDITOR INDEPENDENCE
In connection with the review of our financial statements by the Mittal
Audit Committee, as part of its review of the consolidated financial statements
of Mittal, the Mittal Audit Committee pre-approves all non-audit service-related
engagements rendered by our external auditor. The Mittal Audit Committee has
17
delegated pre-approval powers on a case-by-case basis to the Audit committee
Chairman, for instances where the Committee is not in session, and such matters
are reviewed in the subsequent meeting of the Audit Committee.
In making its recommendation to appoint Deloitte & Touche as our
independent auditor for the year ended December 31, 2004, the Audit Committee
has considered whether the services provided by Deloitte & Touche are compatible
with maintaining the independence of our external auditor, and has determined
that such services do not interfere with Deloitte & Touche's independence.
PART IV
ITEM 15. EXHIBITS AND FINANCIAL STATEMENT SCHEDULES.
(a) DOCUMENTS FILED AS A PART OF THIS REPORT.
CONSOLIDATED FINANCIAL STATEMENTS. The consolidated financial
statements listed below are set forth on pages F-2 to F-39 inclusive, of
this Report and are incorporated by reference in Item 8 of this Annual
Report on Form 10-K.
Report of Independent Registered Public Accounting Firm dated March
14, 2005.
Consolidated Statements of Operations and Consolidated Statements of
Comprehensive Loss for the years ended December 31, 2004, 2003 and 2002
Consolidated Statements of Cash Flows for the years ended December 31,
2004, 2003 and 2002
Consolidated Balance Sheets at December 31, 2004 and 2003
Consolidated Statements of Stockholders' (Deficit) Equity for the
years ended December 31, 2004, 2003 and 2002
Notes to Consolidated Financial Statements
Financial Statement Schedule II (Valuation and Qualifying Accounts)
for the years ended December 31, 2004, 2003 and 2002
(B) EXHIBITS. The exhibits required to be filed by Item 601 of Regulation
S-K are listed in the "Exhibit Index," which is attached hereto and incorporated
by reference herein.
18
INDEX TO CONSOLIDATED FINANCIAL STATEMENTS
OF
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
ITEM PAGE
- ---- ----
Report of Independent Registered Public Accounting Firm..... F-2
Consolidated Statements of Operations and Consolidated
Statements of Comprehensive Income/ (Loss) for the years
ended December 31, 2004, 2003 and 2002.................... F-3
Consolidated Statements of Cash Flows for the years ended
December 31, 2004, 2003 and 2002.......................... F-5
Consolidated Balance Sheets at December 31, 2004 and 2003... F-6
Consolidated Statements of Stockholders' Equity (Deficit)
for the years ended December 31, 2004, 2003 and 2002...... F-7
Notes to Consolidated Financial Statements.................. F-8
Financial Statement Schedule II (Valuation and Qualifying
Accounts) for the years ended December 31, 2004, 2003 and
2002...................................................... F-39
F-1
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of
Ispat Inland Inc.
East Chicago, Indiana
We have audited the accompanying consolidated balance sheets of Ispat
Inland Inc. and subsidiaries (the "Company") as of December 31, 2004 and 2003,
and the related consolidated statements of operations, comprehensive
income/(loss), stockholders' equity/(deficit) and cash flows for each of the
three years in the period ended December 31, 2004. Our audits also included the
financial statement schedule II as of December 31, 2004, 2003, and 2002 and for
the years then ended. These financial statements and financial statement
schedule are the responsibility of the Company's management. Our responsibility
is to express an opinion on the financial statements and financial statement
schedule based on our audits.
We conducted our audits in accordance with the standards of the Public
Company Accounting Oversight Board (United States). Those standards require that
we plan and perform the audit to obtain reasonable assurance about whether the
financial statements are free of material misstatement. The Company is not
required to have, nor were we engaged to perform, an audit of its internal
control over financial reporting. Our audit included consideration of internal
control over financial reporting as a basis for designing audit procedures that
are appropriate in the circumstances but not for the purpose of expressing an
opinion on the effectiveness of the Company's internal control over financial
reporting. Accordingly, we express no such opinion. An audit also includes
examining, on a test basis, evidence supporting the amounts and disclosures in
the financial statements, assessing the accounting principles used and
significant estimates made by management, as well as evaluating the overall
financial statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, such consolidated financial statements present fairly, in
all material respects, the financial position of Ispat Inland Inc. and
subsidiaries at December 31, 2004 and 2003, and the results of their operations
and their cash flows for each of the three years in the period ended December
31, 2004, in conformity with accounting principles generally accepted in the
United States of America. Also, in our opinion, such financial statement
schedule as of December 31, 2004, 2003, and 2002 and for the years then ended,
when considered in relation to the basic consolidated financial statements taken
as a whole, presents fairly in all material respects the information set forth
therein.
As discussed in Note 2 to the consolidated financial statements, effective
January 1, 2003, the Company changed its method of accounting for asset
retirement obligations upon adoption of Statement of Financial Accounting
Standards No. 143 "Accounting for Asset Retirement Obligations".
DELOITTE & TOUCHE LLP
Chicago, Illinois
March 14, 2005
F-2
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
CONSOLIDATED STATEMENTS OF OPERATIONS
YEAR ENDED DECEMBER 31
------------------------------
2004 2003 2002
-------- -------- --------
(DOLLARS IN MILLIONS)
SALES....................................................... $3,157.6 $2,222.9 $2,303.4
OPERATING COSTS AND EXPENSES:
Cost of goods sold (excluding depreciation)............... 2,483.1 2,103.1 2,082.1
Workforce reduction....................................... 4.0 -- (0.6)
Asset impairment charge................................... -- -- 62.0
Selling, general and administrative expenses.............. 39.3 33.1 31.3
Depreciation.............................................. 100.2 97.0 99.1
-------- -------- --------
Total.................................................. 2,626.6 2,233.2 2,273.9
-------- -------- --------
OPERATING PROFIT (LOSS)..................................... 531.0 (10.3) 29.5
OTHER (INCOME) AND EXPENSE:
Other income, net......................................... 8.9 (14.7) (33.9)
Interest expense on debt.................................. 110.1 70.9 77.0
-------- -------- --------
INCOME/(LOSS) BEFORE INCOME TAXES AND CUMULATIVE EFFECT OF
CHANGE IN ACCOUNTING PRINCIPLE............................ 412.0 (66.5) (13.6)
PROVISION/(BENEFIT) FOR INCOME TAXES........................ 153.3 (15.5) (6.5)
-------- -------- --------
INCOME/(LOSS) BEFORE CUMULATIVE EFFECT OF CHANGE IN
ACCOUNTING PRINCIPLE...................................... 258.7 (51.0) (7.1)
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE, NET OF
TAX OF $0.9 (NOTE 18)..................................... -- (1.6) --
-------- -------- --------
NET INCOME/(LOSS)........................................... $ 258.7 $ (52.6) $ (7.1)
======== ======== ========
See Notes to Consolidated Financial Statements
F-3
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME/(LOSS)
YEAR ENDED DECEMBER 31
--------------------------
2004 2003 2002
------ ------- -------
(DOLLARS IN MILLIONS)
NET INCOME/(LOSS)........................................... $258.7 $ (52.6) $ (7.1)
OTHER COMPREHENSIVE INCOME/(LOSS)
Minimum pension liability adjustment...................... (27.7) (126.4) (394.0)
Tax adjustment
Minimum pension liability.............................. 11.0 45.8 142.9
Other--state tax rate adjustment (See Note 9).......... 29.0
------ ------- -------
Total..................................................... 12.3 (80.6) (251.1)
------ ------- -------
COMPREHENSIVE INCOME/(LOSS)................................. $271.0 $(133.2) $(258.2)
====== ======= =======
See Notes to Consolidated Financial Statements
F-4
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
YEAR ENDED DECEMBER 31
---------------------------------
2004 2003 2002
--------- --------- ---------
(DOLLARS IN MILLIONS)
OPERATING ACTIVITIES
Net Income/(Loss)......................................... $ 258.7 $ (52.6) $ (7.1)
Adjustments to reconcile net income/(loss) to net cash
from operating activities:
Loss/(Gain) from early extinguishment of debt........... 22.2 (1.0) (30.0)
Depreciation............................................ 100.2 97.0 99.1
Amortization of debt discount/(premium)................. 1.7 (1.0) (1.1)
Undistributed earnings from joint ventures.............. (55.3) (21.6) (9.1)
Loss from asset impairment.............................. -- -- 62.0
Change in accounting principle.......................... -- 2.5 --
Loss/(Gain) on sale of property, plant and equipment.... 0.5 0.1 (0.4)
Deferred income taxes................................... 150.1 (27.7) (4.9)
Change in:
Receivables........................................... (61.9) 42.1 (63.3)
Inventories........................................... (230.2) 71.3 (31.4)
Prepaid expenses and other assets..................... 50.2 (3.2) (1.9)
Accounts payable...................................... 52.5 4.1 6.6
Payables to/receivables from related companies........ 18.9 0.7 (8.9)
Other accrued liabilities............................. 15.2 21.7 10.3
Deferred employee benefit cost........................ (98.1) (116.6) (1.3)
Other items............................................. (4.9) 6.5 2.7
--------- --------- ---------
Net adjustments......................................... (38.9) 74.9 28.4
--------- --------- ---------
Net cash from operating activities................. 219.8 22.3 21.3
--------- --------- ---------
INVESTING ACTIVITIES
Capital expenditures...................................... (39.9) (111.3) (52.4)
Investments in, advances to and distributions from joint
ventures, net........................................... 40.8 19.1 10.6
Proceeds from sale of property, plant and equipment....... 1.1 0.6 0.4
--------- --------- ---------
Net cash from investing activities................. 2.0 (91.6) (41.4)
--------- --------- ---------
FINANCING ACTIVITIES
Principal payments on long-term debt to related company... (911.2) (9.1) (19.9)
Principal payments on long-term debt to unaffiliated
company................................................. (0.6) -- --
Payments of note payable to unaffiliated company.......... (15.0) -- --
Proceeds from note receivable from related company, net... (10.2) 0.5 (3.2)
Dividends paid............................................ (30.6) (15.9) (2.3)
Bank overdrafts........................................... 2.2 (2.3) (14.3)
Proceeds from sale of common stock........................ 256.0 -- --
Proceeds from note payable to related company............. -- 60.0 1.6
Proceeds from note payable to unaffiliated company........ -- 15.0 --
Proceeds from issuance of debt............................ 794.9 9.5 --
Proceeds from revolver borrowings......................... 2,092.0 3,402.8 2,242.0
Repayments of revolver borrowings......................... (2,332.0) (3,387.8) (2,198.0)
--------- --------- ---------
Net cash from financing activities................. (154.5) 72.7 5.9
--------- --------- ---------
Net change in cash and cash equivalents..................... 67.3 3.4 (14.2)
Cash and cash equivalents--beginning of year................ 13.4 10.0 24.2
--------- --------- ---------
Cash and cash equivalents--end of year...................... $ 80.7 $ 13.4 $ 10.0
========= ========= =========
SUPPLEMENTAL DISCLOSURES
Cash paid during the year for:
Interest (net of amount capitalized).................... $ 107.5 $ 62.4 $ 74.2
Income taxes, net....................................... $ -- $ -- $ --
Non-cash activity:
Deferred taxes related to comprehensive income items.... $ 40.0 $ 45.8 $ 142.9
Taxes related to non-qualified stock options............ $ 0.2 $ -- $ --
ROS capital contribution................................ $ 23.5 $ 1.1 $ --
Asset retirement obligation impact on:
Property.............................................. $ 3.8
Other long-term obligations........................... $ 6.3
Conversion of accrued interest on Ispat advances to
debt.................................................. $ 11.7 $ 8.6 $ 4.1
See Notes to Consolidated Financial Statements
F-5
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
CONSOLIDATED BALANCE SHEETS
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS
EXCEPT PER SHARE DATA)
ASSETS
CURRENT ASSETS:
Cash and cash equivalents................................. $ 80.7 $ 13.4
Receivables, less provision for allowances, claims and
doubtful accounts of $14.0 and $22.6.................... 277.3 215.4
Receivables from related companies........................ 6.5 4.9
Inventories............................................... 602.0 371.8
Prepaid expenses and other................................ -- --
Deferred income taxes..................................... 28.4 26.5
-------- --------
Total current assets.................................... 994.9 632.0
INVESTMENTS IN AND ADVANCES TO JOINT VENTURES............... 231.3 214.3
PROPERTY, PLANT AND EQUIPMENT, NET.......................... 1,689.4 1,751.3
NOTE RECEIVABLE FROM RELATED COMPANIES...................... 15.8 5.6
DEFERRED INCOME TAXES....................................... 292.7 404.7
PENSION INTANGIBLE ASSET.................................... 57.8 65.6
OTHER ASSETS................................................ 12.3 62.5
-------- --------
Total assets.......................................... $3,294.2 $3,136.0
======== ========
LIABILITIES AND STOCKHOLDERS' DEFICIT
CURRENT LIABILITIES:
Accounts payable.......................................... $ 235.3 $ 182.8
Note payable and revolving credit facilities.............. -- 255.0
Bank overdrafts........................................... 8.4 6.2
Payables to related companies............................. 25.9 5.4
Pension contribution...................................... 174.8 111.5
Accrued expenses and other liabilities:
Salaries, wages and commissions......................... 69.6 51.4
Taxes--property, real estate and other taxes............ 63.4 81.0
Interest on debt........................................ 9.1 8.3
Other................................................... 18.6 16.8
Current portion of long-term debt......................... 0.8 7.0
-------- --------
Total current liabilities............................. 605.9 725.4
LONG-TERM DEBT:
Related companies......................................... 809.6 883.0
Other..................................................... 203.2 205.0
DEFERRED EMPLOYEE BENEFITS.................................. 1,508.4 1,647.4
OTHER LONG-TERM OBLIGATIONS................................. 57.8 62.5
-------- --------
Total liabilities..................................... 3,184.9 3,523.3
-------- --------
COMMITMENTS AND CONTINGENCIES (NOTE 11)
STOCKHOLDERS' EQUITY/(DEFICIT)
Preferred stock, $.01 par value, 100 shares authorized,
100 shares issued and outstanding, liquidation value
$90..................................................... 90.0 90.0
Common stock, $.01 par value, 1,000 shares authorized, 180
and 100 shares issued and outstanding................... 576.2 320.0
Accumulated deficit....................................... (4.9) (233.0)
Accumulated other comprehensive loss...................... (552.0) (564.3)
-------- --------
Total stockholders' equity/(deficit).................. 109.3 (387.3)
-------- --------
Total liabilities and stockholders'equity/(deficit)... $3,294.2 $3,136.0
======== ========
See Notes to Consolidated Financial Statements
F-6
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY (DEFICIT)
ACCUMULATED TOTAL
OTHER STOCKHOLDERS'
PREFERRED COMMON ACCUMULATED COMPREHENSIVE EQUITY
STOCK STOCK DEFICIT LOSS (DEFICIT)
--------- ------ ----------- ------------- -------------
(DOLLARS IN MILLIONS)
Balance at January 1, 2002........... $90.0 $320.0 $(155.1) $(232.6) $ 22.3
Net loss............................. -- -- (7.1) -- (7.1)
Dividends paid....................... -- -- (2.3) -- (2.3)
Other comprehensive loss, net of
tax................................ -- -- -- (251.1) (251.1)
----- ------ ------- ------- -------
Balance at December 31, 2002......... 90.0 320.0 (164.5) (483.7) (238.2)
Net loss............................. -- -- (52.6) -- (52.6)
Dividends paid....................... -- -- (15.9) -- (15.9)
Other comprehensive loss, net of
tax................................ -- -- -- (80.6) (80.6)
----- ------ ------- ------- -------
Balance at December 31, 2003......... 90.0 320.0 (233.0) (564.3) (387.3)
Common stock issued.................. 256.0 256.0
Net income........................... -- -- 258.7 -- 258.7
Dividends paid....................... -- -- (30.6) -- (30.6)
Other................................ 0.2 0.2
Other comprehensive income, net of
tax................................ -- -- -- 12.3 12.3
----- ------ ------- ------- -------
Balance at December 31, 2004......... $90.0 $576.2 $ (4.9) $(552.0) $ 109.3
===== ====== ======= ======= =======
See Notes to Consolidated Financial Statements
F-7
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
NOTE 1--NATURE OF OPERATIONS
Ispat Inland Inc. together with its subsidiaries (the "Company"), a
Delaware corporation and an indirect wholly owned subsidiary of Mittal Steel
Company N.V. ("Mittal"), formerly Ispat International N.V. ("Ispat"), is an
integrated domestic steel company. On December 17, 2004, Ispat International
N.V. completed its acquisition of LNM Holdings N.V. and changed its name to
Mittal Steel Company N.V. The Company produces and sells a wide range of steels,
of which approximately 99% consists of carbon and high-strength low-alloy steel
grades. It is also a participant in certain iron ore production and
steel-finishing joint ventures.
NOTE 2--SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES
CONSOLIDATION POLICY
The consolidated financial statements include the accounts of the Company
and all its majority-owned subsidiaries which require consolidation.
Intercompany transactions have been eliminated in consolidation.
CASH EQUIVALENTS
Cash equivalents are highly liquid, short-term investments purchased with
original maturities of three months or less when acquired.
INVENTORY VALUATION
Inventories are carried at the lower of cost or market. Cost is principally
determined on a first-in, first-out ("FIFO") method. Costs include the purchase
costs of raw materials, conversion costs, and an allocation of fixed and
variable production overhead.
ACCOUNTING FOR EQUITY INVESTMENTS
The Company's investments in less than majority-owned companies, joint
ventures and partnerships, and the Company's majority interest in the I/N Tek
(See Note 13) partnership are accounted for under the equity method.
PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at cost and depreciated using the
straight line method over the useful lives of the related assets, ranging from
25 to 45 years for buildings and 4 to 23.5 years (the vast majority of lives are
from 20 to 23.5 years) for machinery and equipment. Major improvements which add
to productive capacity or extend the life of an asset are capitalized while
repairs and maintenance are charged to expense as incurred. Property, plant and
equipment under construction are recorded as construction in progress until they
are ready for their intended use; thereafter they are transferred to the related
category of property, plant and equipment and depreciated over their estimated
useful lives. Interest during construction is capitalized to property, plant and
equipment under construction until the assets are ready for their intended use.
Gains and losses on retirement or disposal of assets are determined as the
difference between net disposal proceeds and carrying amount and reflected in
the statement of income. The carrying amount for long-lived assets is reviewed
whenever events or changes in circumstances indicate that an impairment may have
occurred.
F-8
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 2--SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES--(CONTINUED)
DEFERRED FINANCING COSTS
Deferred financing costs are amortized over the expected terms of the
related debt.
STOCK OPTION PLAN
In 1999, Mittal established the Ispat International N.V. Global Stock
Option Plan (the "Ispat Plan") which is described more fully in Note 7. Awards
under the plan vest over three years. Prior to 2003, the Company, which
participates in the Ispat Plan, accounted for stock options under the
recognition and measurement provisions of APB No. 25, "Accounting for Stock
Issued to Employees," and related Interpretations. No stock-based employee
compensation cost is reflected in 2002 net income, as all options granted under
that plan had an exercise price equal to the market value of the underlying
common stock on the date of grant.
Effective January 1, 2003, the Company adopted the fair value recognition
provisions of Statement of Financial Accounting Standards ("SFAS") No. 123,
"Accounting for Stock-Based Compensation ("SFAS 123"), prospectively to all
employee awards granted, modified, or settled after January 1, 2003. This
prospective adoption of the fair value provisions of SFAS 123 is in accordance
with the transitional provisions of SFAS No. 148, "Accounting for Stock-Based
Compensation" ("SFAS 148") issued in December 2002 for recognizing compensation
cost of stock options. There were no stock options granted, modified or settled
during 2004 and 2003 and accordingly, no compensation expense has been
recognized in 2004 and 2003.
SFAS 148 also requires that if awards of stock-based employee compensation
were outstanding and accounted for under the intrinsic value method of Opinion
25 for any period in which an income statement is presented, a tabular
presentation is required as follows:
YEAR ENDED DECEMBER 31
-----------------------
2004 2003 2002
------ ------ -----
(DOLLARS IN MILLIONS)
Net Income/(Loss)--as reported.............................. $258.7 $(52.6) $(7.1)
Add: Stock-based employee compensation expense included in
reported net income, net of related tax effects........... -- -- --
Deduct: Total stock-based employee compensation expense
determined under fair value based method for all awards,
net of related tax effects................................ (0.3) (0.6) (1.1)
------ ------ -----
Net Income/(Loss)--pro forma................................ $258.4 $(53.2) $(8.2)
====== ====== =====
REVENUE RECOGNITION
Revenue is recognized when the earnings process is complete and the risks
and rewards of ownership have passed to the customer, which generally occurs
upon shipment of finished product. Provisions for discounts to customers are
recorded based on terms of sale in the same period the related sales are
recorded. The Company records estimated reductions to revenue for customer
programs and incentive offerings. The Company records all amounts billed to a
customer in a sales transaction related to shipping and handling as revenues.
All costs related to shipping and handling are included in cost of goods sold.
INCOME TAXES
The provision for income taxes includes income taxes currently payable or
receivable and those deferred. Under SFAS No. 109, "Accounting for Income
Taxes", deferred tax assets and liabilities are recognized for
F-9
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 2--SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES--(CONTINUED)
the future tax consequences of temporary differences between the financial
statement carrying amounts of assets and liabilities and their respective tax
bases. Deferred tax assets are also recognized for the estimated future effects
of tax loss carry-forwards. Deferred tax assets and liabilities are measured
using enacted rates in effect for the year in which the differences are expected
to be recovered or settled. The effect on deferred tax assets and liabilities of
changes in tax rates is recognized in the statement of operations in the period
in which the enactment date changes. Deferred tax assets are reduced through the
establishment of a valuation allowance at such time as, based on available
evidence, it is more likely than not that the deferred tax assets will not be
realized.
DERIVATIVES
Derivative financial instruments are utilized to manage exposure to
fluctuations in cost of natural gas and specific nonferrous metals used in the
production process. SFAS No. 133, "Accounting for Derivative Instruments and
Hedging Activities", requires companies to recognize all of its derivative
instruments as either assets or liabilities on the balance sheet at fair value.
The fair values of derivative financial instruments reflect the amounts the
Company would receive on settlement of favorable contracts or be required to pay
to terminate unfavorable contracts at the reporting dates thereby taking into
account the current unrealized gains or losses on open contracts. The fair value
of derivative contracts is determined using pricing models, which take into
account market prices and contractual prices of the underlying instruments, as
well as time value, yield curve, and volatility factors underlying the
positions. For derivative instruments not designated as hedging instruments,
both holding and unrealized gains or losses are recognized currently in earnings
as part of the cost of the underlying product during the period of change.
USE OF ESTIMATES
The preparation of financial statements in conformity with accounting
principles generally accepted in the United States of America requires
management to make estimates and assumptions that affect the amounts reported in
the consolidated financial statements and related notes to financial statements.
Actual results may differ from such estimates.
IMPAIRMENT OF LONG-LIVED ASSETS
When changes in circumstance indicate the carrying amount of certain
long-lived assets may not be recoverable, the assets will be evaluated for
impairment. If the forecasted undiscounted future cash flows are less than the
carrying amount of the assets, an impairment charge to reduce the carrying value
of the assets to fair value will be recognized in the current period (See Note
17).
RECENT ACCOUNTING PRONOUNCEMENTS
In December 2003, the FASB issued Interpretation No. 46 (revised December
2003) ("FIN 46R"), "Consolidation of Variable Interest Entities", with the
objective of exempting certain entities from the requirements of Interpretation
No. 46 (FIN 46). A variable interest entity is a corporation, partnership,
trust, or any other legal structure used for business purposes that either (a)
does not have equity investors with voting rights, or (b) has equity investors
that do not provide sufficient financial resources for the entity to support its
activities. Historically, entities generally were not consolidated unless the
entity was controlled through voting interests. FIN 46 changed that by requiring
a variable interest entity to be consolidated by a company if that company is
subject to a majority of the risk of loss from the variable interest entity's
activities or entitled to receive a majority of the entity's residual returns or
both. A company that consolidates a variable interest entity is called the
"primary beneficiary" of that entity. FIN 46 also required disclosures about
F-10
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 2--SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES--(CONTINUED)
variable interest entities that a company is not required to consolidate but in
which it has a significant variable interest. Special provisions apply to
enterprises that have fully or partially applied FIN 46 prior to issuance of FIN
46R. Otherwise, application of FIN 46R (or FIN 46) is required in financial
statements of public entities that have interests in variable interest entities
or potential variable interest entities commonly referred to as special-purpose
entities for periods ending after December 15, 2003. Application by public
entities for all other types of entities is required in financial statements for
periods ending after March 15, 2004. The Company has determined that the
adoption of FIN 46 did not have an impact on its financial condition, results of
operations or cash flows.
In May 2004, the FASB issued FASB Staff Position ("FSP") No. 106-2,
"Accounting and Disclosure Requirements Related to the Medicare Prescription
Drug, Improvement and Modernization Act of 2003". This FSP supersedes FSP No.
106-1, "Accounting and Disclosure Requirements Related to the Medicare
Prescription Drug, Improvement and Modernization Act of 2003" which was issued
by the FASB in January 2004. FSP No. 106-2 provides specific guidance on
accounting for the effects of the Act for employers sponsoring post-retirement
health care plans that provide certain prescription drug benefits. Additionally,
this guidance allows companies who elected to follow the deferral provisions of
FSP No. 106-1, and whose prescription drug benefit plans are actuarially
equivalent to the benefit to be provided under Medicare Part D, to either
reflect the effects of the federal subsidy to be provided by the Act in their
financial statements on a prospective basis or a retroactive basis. The Company
adopted FSP 106-2 in the quarter ended September 30, 2004--refer to Note
8--Retirement Benefits.
In November 2004, the FASB issued SFAS No. 151, "Inventory Costs, an
amendment of Accounting Research Bulletin (ARB) No. 43, Chapter 4." SFAS No. 151
amends the guidance in ARB No. 43, Chapter 4, "Inventory Pricing" to clarify the
accounting for abnormal amounts of idle facility expense, freight handling
costs, and wasted material (spoilage). SFAS No. 151 requires that those items be
recognized as current-period charges regardless of whether they meet the
criterion of "so abnormal". In addition, SFAS No. 151 requires that allocation
of fixed production overhead to the costs of conversion be based on the normal
capacity of the production facilities. The provisions of SFAS No. 151 will be
effective for fiscal years beginning after June 15, 2005. The Company is
currently evaluating the provisions of SFAS No. 151 and does not believe that
its adoption will have a material impact on the Company's financial condition,
results of operations and cash flows.
In December 2004, the FASB issued SFAS No. 153, "Exchange of Nonmonetary
Assets, an amendment of APB Opinion No. 29, "Accounting for Nonmonetary
Transaction". SFAS No. 153 is based on the principle that exchange of
nonmonetary assets should be measured based on the fair market value of the
assets exchanged. SFAS No. 153 eliminates the exception of nonmonetary exchanges
of similar productive assets and replaces it with a general exception for
exchanges of nonmonetary assets that do not have commercial substance. SFAS No.
153 is effective for nonmonetary asset exchanges in fiscal periods beginning
after June 15, 2005. The Company is currently evaluating the provision of SFAS
No. 153 and does not believe that its adoption will have a material impact on
the Company's financial condition, results of operations and cash flows.
In December 2004, the FASB issued SFAS No. 123 (revised 2004)(SFAS No.
123(R)), "Share-Based Payment," SFAS No. 123(R) replaces SFAS No. 123,
"Accounting for Stock Issued to Employees," and supersedes APB Opinion No. 25,
Accounting for Stock Issued to Employees". SFAS 123(R) requires that
compensation costs relating to share-based payment transactions be recognized in
the consolidated financial statements. Compensation costs will be measured based
on the fair value of the equity or liability instruments issued. SFAS 123(R) is
effective as of the first interim or annual reporting period that begins after
June 15,
F-11
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 2--SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES--(CONTINUED)
2005. The Company is currently evaluating the provisions of SFAS 123(R) and has
not yet determined its impact on the Company's financial condition, results of
operations and cash flows.
In December 2004, the FASB staff issued FSP FAS 109-1 "Application of FASB
Statement No. 109, Accounting for Income Taxes, to the Tax Deduction on
Qualified Production Activities Provided by the American Jobs Creation Act of
2004". This FSP clarifies that the manufacturer's deduction provided for under
the American Jobs Creation Act of 2004 should be accounted for as a special
deduction in accordance with SFAS No. 109 and not as a tax rate reduction. The
Company has determined that FAS 109-1 will not have an immediate impact on its
financial condition, results of operations or cash flows. The Company's
realization of the benefit of FAS 109-1 is dependent on the utilization of its
Net Operating Loss Carryforwards.
In December 2004, the FASB staff issued FSP FAS 109-2 "Accounting and
Disclosure Guidance for the Foreign Earnings Repatriation Provision Within the
American Jobs Creation Act of 2004" to provide accounting and disclosure
guidance for the repatriation provisions included in the Act. The Act introduced
a special one-time dividends received deduction on the repatriation of certain
foreign earnings to a U.S. taxpayer. The Company has determined that FAS 109-2
will not have an impact on its financial condition, results of operations or
cash flows.
NOTE 3--INVENTORIES
Inventories consist of the following:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
In-process and finished steel............................... $412.9 $246.7
Raw materials and supplies:
Iron ore.................................................. 69.5 65.7
Scrap and other raw materials............................. 94.6 32.6
Supplies.................................................. 25.0 26.8
------ ------
189.1 125.1
------ ------
Total.................................................. $602.0 $371.8
====== ======
F-12
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 4--PROPERTY, PLANT AND EQUIPMENT, NET
Property, plant and equipment consists of the following:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Land........................................................ $ 46.5 $ 46.5
Buildings and improvements.................................. 194.0 193.9
Machinery and equipment..................................... 2,052.6 2,031.8
Construction in process..................................... 31.0 14.2
-------- --------
2,324.1 2,286.4
Accumulated depreciation.................................... 634.7 535.1
-------- --------
Property, plant and equipment, net.......................... $1,689.4 $1,751.3
======== ========
NOTE 5--DEBT
Short-term debt consists of the following:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Ispat Inland Administrative Service Company revolving credit
facility.................................................. $ -- $150.0
Inventory-backed revolving credit facility.................. -- 90.0
Note Payable................................................ -- 15.0
Current portion of long-term debt........................... 0.8 7.0
---- ------
$0.8 $262.0
==== ======
Ispat Inland Administrative Service Company ("IIASC"), a wholly owned
subsidiary of the Company established to provide a supplemental source of funds
to the Company, has a $200 million (increased from $185 million in July 2004)
committed revolving credit facility with a group of banks, extending to November
of 2005. The Company has agreed to sell substantially all of its receivables to
IIASC to secure this facility. Provisions of the credit agreement limit or
prohibit the Company from merging, consolidating, or selling its assets and
require IIASC to meet minimum net worth and leverage ratio tests. Under terms of
the secured revolving credit agreement, based on the level of the leverage ratio
and net worth calculations of the Company, beginning early in 2002, the trustee
retained initial control over cash lockbox receipts. On a daily basis, the
trustee remits the remaining cash to the Company after first using the receipts
to make any payments prescribed by the secured revolving credit agreement. This
change in practice has no impact on cash available to the Company under the
facility. At December 31, 2004, based on the amount of eligible collateral,
there was $187.0 million additional availability under the line. Drawings under
the line included $0 million of loans and $7.8 million of letters of credit
issued for the purchase of commodities on the international market and as
security under various insurance and workers compensation coverages.
On April 30, 2003, the Company replaced its $120 million inventory-backed
credit facility with a four-year approximately $175 million committed revolving
credit facility secured by its inventory, spare parts, mobile equipment and the
Company's ownership interest in IIASC (the "Inventory-Backed Revolver").
Provisions of this agreement prohibit or limit the Company's ability to incur
debt, repay debt, make investments, sell assets, create liens, engage in
transactions with or repay loans from affiliates, engage in mergers and
consolidations and pay dividends and other restricted payments. At December 31,
2004, based on the amount of eligible collateral, there was $172.9 million of
availability under the line. Average interest rates
F-13
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 5--DEBT--(CONTINUED)
on these facilities during 2004 ranged from 2% to 5%. In accordance with SFAS
No. 6, "Classification of Short-Term Obligations Expected to Be Refinanced: An
amendment of ARB No. 43, Chapter 3A", and EITF 95-22, "Classification of
Borrowings Outstanding Under Revolving Credit Agreements that Include Both a
Subjective Acceleration Clause and a Lock-Box Arrangement", amounts outstanding
under the Company's revolving credit facilities have been classified as current
liabilities.
In October 2003, the Company entered into a promissory note with Primary
Energy Steel LLC for $15 million. The note was due and paid in July 2004.
Long-term debt consists of the following:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
First Mortgage Bonds:
Series Y, due April 1, 2010............................... $ 150.0 $ --
Series Z, 9.75%, due April 1, 2014 (net of $3.1
discount).............................................. 419.4 --
Series U, Tranche B, due July 16, 2005.................... -- 330.8
Series U, Tranche C, due July 16, 2006.................... -- 330.8
Series R, 7.9% due January 15, 2007....................... 28.1 28.2
Pollution Control Series 1977, 5.75% due February 1,
2007................................................... 17.9 18.6
Pollution Control Series 1993, 6.8% due June 1, 2013...... 24.6 24.7
Pollution Control Series 1995, 6.85% due December 1,
2012................................................... 12.0 12.1
-------- --------
Total First Mortgage Bonds............................. 652.0 745.2
Obligations for Industrial Development Revenue Bonds:
Pollution Control Project No. 11, 7.125% due June 1,
2007................................................... 20.6 20.9
Pollution Control Project No. 13, 7.25% due November 1,
2011................................................... 37.5 37.4
Exempt Facilities Project No. 14, 6.7% due November 1,
2012................................................... 5.4 5.4
Exempt Facilities Project No. 15, 5.75% due October 1,
2011................................................... 50.2 49.9
Exempt Facilities Project No. 16, 7% due January 1,
2014................................................... 7.7 7.7
-------- --------
Total Obligations for Industrial Development Revenue
Bonds................................................ 121.4 121.3
Ispat International Advances:
Ispat International NV.................................... 47.1 45.0
Ispat International Group Finance......................... 193.1 183.5
-------- --------
Total Ispat International Advances..................... 240.2 228.5
Total debt.................................................. 1,013.6 1,095.0
Less short-term portion..................................... (0.8) (7.0)
-------- --------
Long-term portion of debt................................... $1,012.8 $1,088.0
======== ========
PRIOR DEBT
In connection with the financing of the acquisition of Ispat Inland, an
affiliate of the Company and wholly owned indirect subsidiary of Mittal, Ispat
Inland, L.P. (the "Borrower"), entered into a Credit Agreement dated July 16,
1998, as amended (the "Credit Agreement") for a senior secured term credit
facility and letter of credit with a syndicate of financial institutions for
whom Credit Suisse First Boston was the agent (the
F-14
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 5--DEBT--(CONTINUED)
"Agent"). The Credit Agreement consisted of a $350 million Tranche B Term Loan
due July 16, 2005 (the "Tranche B Loan"), a $350 million Tranche C Term Loan due
July 16, 2006 (the "Tranche C Loan" and together with the Tranche B Loan, the
"Term Loans") and a $160 million letter of credit that expired on July 9, 2003
(the "LC" and together with the Term Loans, the "Facilities"). The LC was
provided in favor of the Pension Benefit Guarantee Corporation ("PBGC") pursuant
to a preliminary agreement the Company entered into with the PBGC in 1998 that
was subsequently formalized in 2000 (the "PBGC Agreement") to provide certain
financial assurances with respect to the Company's pension plan obligations. In
July 2003, the Company reached an agreement with the PBGC regarding alternative
security for the maturing letter of credit. The LC was allowed to expire, and in
its place, the Company agreed to contribute $160 million over the next two years
and pay 50% of excess cash flows as defined in the agreement with the PBGC to
its pension plan. The Company contributed $50 million in July 2003, and was
required to contribute $82.5 million in 2004 and an additional $27.5 million in
2005. Outside of this PBGC Agreement, the Company also contributed $21 million
in September 2003. Additionally, the Company pledged $160 million of
non-interest bearing First Mortgage Bonds to the PBGC as security until the
remaining $110 million had been contributed to the pension plan and certain
tests had been met. At December 31, 2004, $111.5 million has been contributed to
the pension plan. Each of the Tranche B Loan and Tranche C Loan had scheduled
principal repayments of $0.875 million per quarter until maturity.
On July 16, 1998, the Company issued $875 million of First Mortgage Bonds
as security both for the Facilities and for an interest rate hedge (not as
defined under SFAS No. 133) which expired on October 16, 2003 owned by the
Borrower as required under the Credit Agreement (the "Hedge"). Series U, in a
principal amount of $700 million, was issued to an indirect subsidiary of the
Borrower which, in turn, pledged the Bonds to the Agent for the benefit of the
Term Loan lenders. Series V, in a principal amount of $160 million, was issued
to the Agent for the benefit of the LC lenders. This series was retired during
the quarter ended September 30, 2003 once the LC expired. Series W, in a
principal amount of $15 million, was issued to the Agent for the benefit of the
counterparty to the Hedge.
As a further credit enhancement under the Credit Agreement, the Facilities
were fully and unconditionally guaranteed for as long as the obligations were
outstanding by the Company, certain subsidiaries of the Company and Mittal. The
Company could have been required to perform under the guarantee if an event of
default as defined in the Credit Agreement occurred under the Facilities.
Additionally, in April 2003, the security package was further enhanced by the
addition of a second position in the Company's inventory, spare parts, mobile
equipment and ownership interest in IIASC. At December 31, 2003, the Company had
an outstanding balance of $661.5 million for the Term Loans in its Consolidated
Balance Sheet.
Borrowings under the Term Loans bore interest at a rate per annum equal to,
at the Borrower's option: (1) the higher of (a) the Agent's prime rate or (b)
the rate which is 1/2 of 1% in excess of the Federal Funds effective rate
(together the "Base Rate"), plus 2.75% or (2) the LIBO Rate (as defined in the
Credit Agreement) plus 3.75%. The fee for the LC was 4.00% of the LC amount per
annum (the "LC Fee"). The spread over the LIBO Rate and Base Rate would have
been reduced if the Company's Consolidated Leverage Ratio (as defined in the
Credit Agreement) fell to specified levels.
In October 1998, the Borrower entered into the Hedge required under the
Credit Agreement. The Hedge consisted of a five-year interest rate collar which
expired on October 16, 2003. The Hedge was based on LIBOR with a floor of 4.50%
and a ceiling of 6.26% on a notional amount of $450 million.
The Company was obligated to pay interest on the Series U First Mortgage
Bonds at the rate paid by the Borrower to the Term Loan lenders without regard
to the interest rate collar, plus 1/2 of 1% per annum and on the Series V First
Mortgage Bonds at a rate equal to the LC Fee. The rate of interest paid by the
Company on
F-15
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 5--DEBT--(CONTINUED)
the Series U First Mortgage Bonds to the Borrower, a related company, was 4.9%
and 5.1% for the years ended December 31, 2004 and 2003, respectively.
The Credit Agreement restricted the payment of dividends and other
Restricted Payments (as defined in the Credit Agreement) to 50% of Consolidated
Net Income (as defined in the Credit Agreement) plus certain specifically
allowed types of Restricted Payments. At December 31, 2003 no dividends or other
Restricted Payments, in addition to those specifically allowed, which included
dividends on the preferred stock held by a subsidiary of the Borrower, could
have been paid.
The Company also had to maintain a minimum Consolidated EBITDA (as defined
in the Credit Agreement). The Company was in compliance with this covenant at
December 31, 2003. The Credit Agreement also contained other covenants that,
among other things, prohibited or limited the ability of the Company or the
Borrower to incur indebtedness, create liens, engage in transactions with
affiliates, sell assets and engage in mergers and consolidations. Any loans from
Mittal or its other subsidiaries (see Note 10) could not have been repaid until
the Company's leverage fell to specified levels.
PRESENT DEBT
On March 25, 2004, a newly created subsidiary of the Borrower issued $800
million principal amount of senior secured notes: $150 million of floating rate
notes bearing interest at LIBOR plus 6.75% due April 1, 2010 and $650 million of
fixed rate notes bearing interest at 9.75% (issued at 99.212% to yield 9.875%)
due April 1, 2014 (the "Senior Secured Notes"). Also on March 25, 2004, the
Company issued $800 million principal amount of First Mortgage Bonds (Series Y,
in a principal amount of $150 million, and Series Z, in a principal amount of
$650 million) to Ispat Inland Finance, LLC, an indirect subsidiary of the
Borrower which, in turn, pledged them to the trustee for the Senior Secured
Notes as security. The $775.5 million net proceeds from the offering were used
to retire the entire balance outstanding of $661.5 million of Tranche B and
Tranche C Loans under the Credit Agreement, and repay the entire balance
outstanding of $105 million under the inventory revolving credit facility, with
the remainder of the proceeds used to reduce the amount outstanding under the
receivables revolving credit facility. Series U and W First Mortgage Bonds were
retired at the close of the refinancing. The early retirement of the Term Loans
was done at par, without prepayment penalty.
The Senior Secured Notes are also secured by a second position lien on the
inventory of the Company. As further credit enhancement, the Senior Notes are
fully and unconditionally guaranteed by the Company, certain subsidiaries of the
Company, Mittal and certain other affiliates of the Borrower. At December 31,
2004, the Company had an outstanding balance of $569.4 million for the Senior
Secured Notes in its Consolidated Balance Sheet.
The Company is obligated to pay interest on the Series Y First Mortgage
Bonds at the rate paid on the floating rate Senior Secured Notes, plus one-half
of one percent per annum and on the Series Z First Mortgage Bonds at a rate of
10.25%. The First Mortgage Bonds are solely obligations of the Company and have
not been guaranteed or assumed by or, otherwise, become the obligation of Mittal
or any of its other subsidiaries. Each series of First Mortgage Bonds issued by
the Company is limited to the principal amount outstanding, with the Pollution
Control Series 1977 Bonds and the Series R First Mortgage Bonds subject to a
sinking fund. A substantial portion of the property, plant and equipment owned
by the Company at its Indiana Harbor Works is subject to the lien of the First
Mortgage. This property had a book value of approximately $1,500 million on
December 31, 2004.
The terms of the Senior Secured Notes place certain limitations on the
ability of the Company and the Company's subsidiaries to, among other things,
(i) incur additional indebtedness, (ii) pay dividends or make other
distributions or repurchase or redeem stock, (iii) make investments, (iv) sell
assets, (v) incur liens,
F-16
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 5--DEBT--(CONTINUED)
(vi) enter into agreements restricting their subsidiaries' ability to pay
dividends, (vii) enter into transactions with affiliates, (viii) engage in
certain businesses and (ix) consolidate, merge or sell all or substantially all
of its or their assets. The indenture under which the Senior Secured Notes were
issued also contains limitations on the ability of the Borrower and the
guarantors, other than Mittal and those that are not subsidiaries of the Company
to, among other things, engage in business activities, other than performing
their obligations under the indenture, incur additional indebtedness, and pay
dividends. Such indenture also contains limited covenants that are applicable to
Mittal. These limitations are subject to a number of exceptions and
qualifications. The Company and Borrower were in compliance with all covenants
on December 31, 2004.
At December 31, 2004, the restrictions in the indenture for the Senior
Secured Notes and the credit agreement for the Inventory-Backed Revolver on
paying dividends or making other distributions to shareholders and the
repurchase or redemption of stock limited such payments to $340 million.
In the first quarter of 2002, the Company purchased $14.3 of its Pollution
Control Series 1993, $0.8 of its Pollution Control Series 1977, $3.8 of its
Pollution Control Series 1995 and $0.9 of its Series R Bonds at discounts from
face value. As a result of these early redemptions, the Company recognized a
pre-tax gain of $14.5. In the second quarter of 2002, the Company purchased $0.2
of its Series R Bonds, $0.6 of its Pollution Control Series 1977, $1.4 of its
Pollution Control Series 1993, $0.8 of its Pollution Control Series 1995, $8.6
of its Pollution Control Series 13, and $6.2 of its Pollution Control Series 15
at discounts from face value. As a result of these early redemptions, the
Company recognized a pre-tax gain of $15.4. In the fourth quarter of 2002, the
Company purchased $2.0 of its Series R Bonds, $0.3 of its Pollution Control
Series 1977 and $0.1 of its Pollution Control Series 1993 at discounts from face
value. As a result of these early redemptions, the Company recognized a pre-tax
gain of $0.8.
In the first quarter of 2003, the Company purchased $0.1 million of its
Pollution Control Series 1977, $0.9 million of its Pollution Control Series
1993, and $1.0 million of its Pollution Control Series 1995 Bonds at discounts
from face value. As a result of these early redemptions, the Company recognized
a pretax gain of $0.8 million. In the second quarter of 2003, the Company
purchased $0.1 million of its Pollution Control Series 1993 Bonds at a discount
from face value. As a result of this early redemption, the Company recognized a
pretax gain of $0.1 million.
In the second quarter of 2004, the Company purchased $0.6 million of its
Pollution Control Series 1977 Bonds at discounts from face value. As a result of
this early redemption, the Company recognized a de minimus pretax gain.
Series R First Mortgage Bonds have one last remaining sinking fund payment
of $3.6 million due in January of 2006. Pollution Control Series 1977 Bonds
require annual payments of $1.5 million to a sinking fund which is used to
repurchase bonds at market or par.
In December 2004, Mittal purchased $256 million of the Company's capital
stock. Later that month, with the proceeds from the sale of stock, the Company
redeemed $227.5 million principal amount of its Series Z Bonds from an
affiliate, which in turn used the proceeds to redeem $227.5 million principal
amount of its 9.75% Senior Secured Notes due 2014, at a redemption price equal
to 109.75% of the outstanding principal amount redeemed, plus accrued and unpaid
interest. The Company recognized a $22.2 million loss on this early redemption.
After giving effect to this redemption, $422.5 million principal amount of the
Company's Series Z Bonds and of the affiliate's 9.75% Senior Secured Notes
remain outstanding.
Maturities of debt obligations (excluding Mittal International advances at
December 31, 2004) are: $0.8 million in 2005, $5.1 million in 2006, $60.7
million in 2007, $0 million in 2008, $0 million in 2009 and $706.8 million
thereafter.
F-17
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 5--DEBT--(CONTINUED)
Interest cost incurred by the Company totaled $110.1 million, $73.0 million
and $77.9 million for the years ended December 31, 2004, 2003 and 2002,
respectively. Included in these totals is capitalized interest of $0 million,
$2.1 million and $0.9 million for the years ended December 31, 2004, 2003 and
2002, respectively.
NOTE 6--EQUITY
COMMON STOCK
On December 31, 2004 and 2003, the Company had 1,000 shares authorized of
common stock, $.01 par value ("Common Stock"), of which 180 and 100 shares were
issued, outstanding and owned by a wholly owned subsidiary of Mittal,
respectively.
CUMULATIVE PREFERRED STOCK
On December 31, 2004 and 2003, the Company had 100 shares authorized,
issued and outstanding of Series A 8% Cumulative Preferred Stock, $.01 par value
("Preferred Stock"), which is owned by a wholly owned subsidiary of Mittal. The
Preferred Stock has liquidation preference over the Common Stock. At December
31, 2003, dividends in arrears on the Preferred Stock were $3.7 million.
NOTE 7--STOCK OPTION PLANS
Under the terms of the Ispat International N.V. Global Stock Option Plan,
Mittal may grant options to senior management of Mittal and its affiliates for
up to 6,000,000 shares of common stock. The exercise price of each option equals
not less than the fair market value of Mittal stock on the date of grant, with a
maximum term of 10 years. Options are granted at the discretion of the Mittal
Board of Director's Plan Administration Committee or its delegate. The options
vest either ratably upon each of the first three anniversaries of the grant
date, or, in total, upon the death, disability or retirement of the participant.
Prior to 2003, the Company had chosen to account for stock-based
compensation using the intrinsic value method prescribed in APB No. 25,
"Accounting for Stock Issued to Employees," and related Interpretations.
Accordingly, compensation cost for stock options is measured as the excess, if
any, of the quoted market price of Mittal stock at the date of the grant over
the amount an employee must pay to acquire the stock. As indicated above, all
options were granted at an exercise price equal to or greater than the fair
market value on the date of grant and accordingly, no compensation expense has
been recognized in these financial statements pursuant to APB 25. The Company
has decided to expense stock-based compensation under the fair value recognition
provisions of SFAS 123 prospectively for all employee awards granted, modified
or settled after January 1, 2003. (See Note 2).
There were no options issued in 2003 or 2004. The weighted average fair
value at the date of grant for options granted during 2002 was $1.82 and was
estimated using the Binomial Option Pricing Model with the following
weighted-average assumptions used:
YEAR OF GRANT
-------------------
2004 2003 2002
---- ---- -----
Dividend yield.............................................. --% --% --%
Expected annualized volatility.............................. --% --% 83.00%
Discount rate--Bond equivalent yield........................ --% --% 5.03%
Expected life in years...................................... -- -- 8
F-18
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 7--STOCK OPTION PLANS --(CONTINUED)
The status of the Mittal Plan with respect to the Company is summarized
below:
NUMBER OF WEIGHTED AVERAGE
SHARES EXERCISE PRICE
--------- ----------------
Outstanding at January 1, 2002............................ 1,158,000 10.16
Granted................................................... 581,500 2.26
Exercised................................................. -- --
Forfeitures............................................... (160,000) 9.72
--------- ------
Outstanding at December 31, 2002.......................... 1,579,500 7.29
Granted................................................... -- --
Transfers................................................. 97,800 7.61
Exercised................................................. (62,200) 7.25
Forfeitures............................................... -- --
--------- ------
Outstanding at December 31, 2003.......................... 1,615,100 7.67
Granted................................................... -- --
Transfers................................................. (95,932) 6.95
Exercised................................................. (815,088) 8.01
Forfeitures............................................... (235,000) 9.97
--------- ------
Outstanding at December 31, 2004.......................... 469,080 $ 6.06
========= ======
Options exercisable at December 31, 2004.................. 389,327 $ 6.75
========= ======
The weighted average remaining life of options outstanding and options
exercisable at December 31, 2004 is 6.2 years and 6.0 years, respectively.
NOTE 8--RETIREMENT BENEFITS
PENSIONS
The Ispat Inland Inc. Pension Plan and Pension Trust is a non-contributory
defined benefit pension plan covering substantially all of its employees with
the exception of non-represented salaried employees hired after December 31,
2002, which are not covered by this plan. Benefits for most non-represented
employees are determined under a "Cash Balance" formula as an account balance
which grows as a result of interest credits and of allocations based on a
percent of pay. Benefits for other non-represented salaried employees are
determined as a monthly benefit at retirement depending on final pay and
service. Benefits for wage and salaried employees represented by the United
Steelworkers of America are determined as a monthly benefit at retirement based
on a fixed rate and service.
F-19
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
The weighted-average asset allocations for the Ispat Inland Inc. Pension
Plan at November 30, 2004, and 2003, by asset category are as follows:
PLAN ASSETS
AT
NOVEMBER 30
-----------
ASSET CATEGORY 2004 2003
- -------------- ---- ----
Equity Securities........................................... 64% 62%
Fixed Income................................................ 18% 18%
Real Estate................................................. 6% 6%
Other....................................................... 12% 14%
--- ---
Total....................................................... 100% 100%
The investment objectives for the Ispat Inland Inc. Pension Plan are
defined in the Statement of Investment Policy dated December 1, 2000. The
objectives stated therein are as follows:
A. Investments of the Trust Fund are made solely in the interest of
the participants and beneficiaries of the Ispat Inland Inc. Pension Plan
and for the exclusive purposes of providing benefits to such participants
and their beneficiaries and defraying the reasonable expenses of
administering the Plans and the Trust.
B. The investment objectives shall be to: 1) provide long-term growth
(in the form of income and/or capital appreciation) in Trust assets so as
to maximize the amounts available to provide benefits to Plan participants
and their beneficiaries and 2) maintain adequate liquidity in the Trust's
assets to permit timely payment of all benefits to such participants and
their beneficiaries. In carrying out these objectives, short-term
fluctuations in the value of the Trust's assets shall be considered
secondary to long-term investment results.
C. The Trust Fund shall be invested with the care, skill, prudence and
diligence under the circumstances prevailing from time to time that a
prudent man acting in a like capacity and familiar with such matters would
use in the investment of a fund of like character and with like aims.
D. The investments of the Trust Fund shall be diversified so as to
minimize the risk of large losses, unless under the circumstances it is
clearly prudent not to do so.
The Finance and Retirement Committee of the Board of Directors has general
supervisory authority over the Trust Fund. The Committee has established the
following asset allocation targets:
Equity Securities........................................... 63%
Fixed Income (including cash)............................... 23%
Real Estate................................................. 5%
Other....................................................... 9%
---
Total....................................................... 100%
The Policy provides for broad ranges around these targets to reduce
rebalancing trading cost and facilitate the management of the Trust Fund.
Investment risk is monitored by the Company on an ongoing basis, in part through
the use of quarterly investment portfolio reviews, compliance reporting by
investment managers, and periodic asset/liability studies and reviews of the
Plan's funded status.
F-20
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
Futures contracts are used to obtain equity exposure for a portion of the
cash held in the Trust. The notional value of futures contracts as of November
30, 2004 and 2003 were $48.4 million and $47.6 million, respectively.
The Company uses a long-term rate of return assumption of 9.5%. This
assumption is viewed in a long-term context and is evaluated annually. The
expected return assumption is supported by the asset allocation of the Trust and
the historical long-term return on Trust assets.
The Company expects to contribute $174.8 million to the Trust in 2005.
These contributions are to be made pursuant to an agreement between the Company
and the PBGC. There are no ERISA funding requirements in 2005.
Reconciliation of the pension benefit obligation and plan assets from
December 1, 2003 and 2002 through the measurement dates of November 30, 2004 and
2003 was as follows:
DECEMBER 1, 2003 DECEMBER 1, 2002
THROUGH THROUGH
NOVEMBER 30, NOVEMBER 30,
2004 2003
---------------- ----------------
(DOLLARS IN MILLIONS)
Change in benefit obligation:
Benefit obligation at beginning of period........... $2,555.9 $2,322.5
Service cost........................................ 38.5 34.2
Interest cost....................................... 153.6 158.7
Actuarial loss...................................... 127.8 238.3
Benefits paid....................................... (209.0) (197.8)
-------- --------
Benefit obligation at end of period................. $2,666.8 $2,555.9
======== ========
Change in plan assets:
Fair value at beginning of period................... $1,781.4 $1,555.7
Actual return....................................... 244.0 298.0
Employer contribution............................... 106.9 125.5
Benefits paid....................................... (209.0) (197.8)
-------- --------
Fair value at end of period......................... $1,923.3 $1,781.4
======== ========
The unfunded status of the pension plan is as follows:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Benefit obligation.......................................... $2,666.8 $2,555.9
Fair value of assets........................................ 1,923.3 1,781.4
-------- --------
Unfunded status of plan..................................... (743.5) (774.5)
Unrecognized net loss....................................... 908.2 877.6
Unrecognized prior service cost............................. 57.8 65.6
Contribution received after measurement date................ 4.6 --
-------- --------
Net amount recognized....................................... $ 227.1 $ 168.7
======== ========
F-21
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
Amounts recognized in the consolidated balance sheets consist of:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Accrued benefit liability................................... $(735.7) $(771.8)
Intangible asset............................................ 57.8 65.6
Accumulated other comprehensive income...................... 905.0 874.9
------- -------
Net amount recognized....................................... $ 227.1 $ 168.7
======= =======
The accumulated benefit obligation ("ABO") for the defined benefit pension
plans was $2,663.6 million and $2,553.0 million at December 31, 2004 and 2003,
respectively.
The following weighted average assumptions were used in accounting for the
pension plan:
NOVEMBER 30, NOVEMBER 30,
2004 2003
------------ ------------
Discount rate............................................... 6.05% 6.25%
Expected return on plan assets.............................. 9.50% 9.50%
Rate of compensation increase............................... 3.00% 3.00%
The net periodic benefit cost was as follows:
YEAR ENDED YEAR ENDED YEAR ENDED
DECEMBER 31, DECEMBER 31, DECEMBER 31,
2004 2003 2002
------------ ------------ ------------
(DOLLARS IN MILLIONS)
Service cost.................................... $ 38.5 $ 34.2 $ 35.7
Interest cost................................... 153.6 158.7 160.1
Expected return on plan assets.................. (184.8) (185.7) (194.5)
Recognized loss................................. 38.0 10.0 --
Amortization.................................... 7.8 7.9 7.8
------- ------- -------
Net periodic benefit cost....................... $ 53.1 $ 25.1 $ 9.1
======= ======= =======
SAVINGS PLAN
The Company also sponsors a savings plan through which eligible
non-represented salaried employees may elect to save a portion of their salary,
and the Company matches the first five percent (slightly higher for those hired
after December 31, 2002) of each participant's salary contributed, subject to
certain IRS limitations. Compensation expense related to this plan amounted to
$3.9 million, $3.9 million, and $4.0 million respectively, for the years ended
December 31, 2004, 2003, and 2002.
BENEFITS OTHER THAN PENSION AND SAVINGS PLAN
Substantially all of the Company's employees are covered under
postretirement life insurance and medical benefit plans that require deductible
and co-insurance payments from retirees. The postretirement life insurance
benefit formula used in the determination of postretirement benefit cost is
primarily based on applicable annual earnings at retirement for salaried
employees and specific amounts for hourly employees. The Company does not
prefund any of these postretirement benefits. Effective January 1, 1994, a
Voluntary Employee Benefit Association Trust (the "Trust") was established for
payment of health care benefits made
F-22
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
to United Steelworkers of America retirees. Funding of the Trust is made as
claims are submitted for payment.
In May 2004, the FASB issued FASB Staff Position ("FSP") No. 106-2,
"Accounting and Disclosure Requirements Related to the Medicare Prescription
Drug, Improvement and Modernization Act of 2003". This FSP supersedes FSP No.
106-1, "Accounting and Disclosure Requirements Related to the Medicare
Prescription Drug, Improvement and Modernization Act of 2003" which was issued
by the FASB in January 2004. FSP No. 106-2 provides specific guidance on
accounting for the effects of the Act for employers sponsoring post-retirement
health care plans that provide certain prescription drug benefits. Additionally,
this guidance allows companies who elected to follow the deferral provisions of
FSP No. 106-1, and whose prescription drug benefit plans are actuarially
equivalent to the benefit to be provided under Medicare Part D, to either
reflect the effects of the federal subsidy to be provided by the Act in their
financial statements on a prospective basis or a retroactive basis.
The Company determined that the prescription drug benefit provided by the
Company's post-retirement benefit plan as of the date of the Act's enactment was
at least actuarially equivalent to those of Medicare Part D and, accordingly,
the Company will be entitled to the federal subsidy when it begins in calendar
year 2006. On July 1, 2004, the Company adopted the provisions of FSP No. 106-2,
and applied these provisions on a retroactive basis effective January 1, 2004.
The Company calculated the effect of the Medicare subsidy on its APBO as of
December 8, 2003, the date of the Act's enactment (all other actuarial
assumptions determined as of November 30, 2003 were not changed). Based on this
calculation, the Company recognized the effects of the Medicare subsidy on its
net periodic post-retirement benefit costs which reduced this expense by $6.3
million for the year ended December 31, 2004. Additionally, the accumulated
postretirement benefit obligation was reduced by $69.0 million as a result of
this subsidy. Other factors including the discount rate and other actuarial
assumptions mitigated the gain, resulting in an ending benefit obligation of
$881.6 million.
Reconciliation of the postretirement benefit obligation follows:
DECEMBER 1, DECEMBER 1,
2003 2002
THROUGH THROUGH
NOVEMBER 30, NOVEMBER 30,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Benefit obligation at beginning of period................... $906.9 $ 838.7
Service cost................................................ 8.3 8.8
Interest cost............................................... 50.6 57.6
Plan amendments............................................. -- (104.5)
Actuarial (gain)/loss....................................... (12.8) 170.2
Benefits paid............................................... (71.4) (63.9)
------ -------
Benefit obligation at end of period......................... $881.6 $ 906.9
====== =======
F-23
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
The unfunded status of the postretirement benefit obligation is as follows:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Benefit obligation.......................................... $ 881.6 $ 906.9
Fair value of assets........................................ -- --
------- -------
Unfunded status of plan..................................... (881.6) (906.9)
Unrecognized net (gain) loss................................ 92.8 105.6
Unrecognized prior service cost............................. (143.3) (172.4)
------- -------
Accrued postretirement benefit.............................. $(932.1) $(973.7)
======= =======
The following weighted average assumptions were used in accounting for the
postretirement benefit plan:
NOVEMBER 30, NOVEMBER 30,
2004 2003
------------ ------------
Discount rate............................................... 6.05% 6.25%
Rate of compensation increase............................... 3.00% 3.00%
Health care cost trend rate................................. 4.50% 4.50%
The net periodic benefit cost was as follows:
YEAR ENDED YEAR ENDED YEAR ENDED
DECEMBER 31, DECEMBER 31, DECEMBER 31,
2004 2003 2002
------------ ------------ ------------
(DOLLARS IN MILLIONS)
Service cost.................................... $ 8.3 $ 8.8 $ 8.1
Interest cost................................... 50.6 57.6 57.8
Amortization.................................... (29.2) (19.6) (19.6)
Recognized gain................................. -- -- (1.6)
------ ------ ------
Net periodic benefit cost....................... $ 29.7 $ 46.8 $ 44.7
====== ====== ======
An increase of 1% in the health care cost trend rate would increase the
benefit obligation by $129.6 million and the annual net periodic cost by $10.0
million. A 1% decrease would reduce the benefit obligation by $113.0 million and
the annual net periodic cost by $8.5 million.
For purposes of measuring the expected cost of benefits covered by the plan
for next year, a weighted average health care trend rate of 4.50% was assumed
for 2005 and the years thereafter.
F-24
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 8--RETIREMENT BENEFITS--(CONTINUED)
ESTIMATED FUTURE BENEFIT PAYMENTS
The following benefit payments, which reflect expected future service, as
appropriate, are expected to be paid:
EXPECTED BENEFIT PAYMENTS
YEARS ENDED DECEMBER 31
--------------------------------------------
PENSION POSTRETIREMENT HEALTHCARE
BENEFITS BENEFITS SUBSIDY RECEIPTS
-------- -------------- ----------------
(DOLLARS IN MILLIONS)
2005........................................... $ 198.8 $59.8 $ 0.0
2006........................................... 200.8 54.2 (3.8)
2007........................................... 203.4 55.0 (3.9)
2008........................................... 207.0 56.0 (4.1)
2009........................................... 210.3 57.2 (4.1)
2010-2014...................................... 1,104.1 306.2 (22.5)
NOTE 9--INCOME TAXES
The provision/(benefit) for income taxes, before cumulative effect of
change in accounting principle, consists of the following:
YEAR ENDED YEAR ENDED YEAR ENDED
DECEMBER 31, DECEMBER 31, DECEMBER 31,
2004 2003 2002
------------ ------------ ------------
(DOLLARS IN MILLIONS)
Current federal................................. $ 3.0 $ 11.5 $(1.8)
Deferred federal................................ 133.0 (25.6) (4.5)
Current state................................... 0.2 (0.2) 0.2
Deferred state.................................. 17.1 (1.2) (0.4)
------ ------ -----
Total........................................... $153.3 $(15.5) $(6.5)
====== ====== =====
F-25
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 9--INCOME TAXES--(CONTINUED)
Total income taxes, before cumulative effect of change in accounting
principle, reflected in the Consolidated Statements of Operations differ from
the amounts computed by applying the statutory federal corporate tax rate as
follows:
YEAR ENDED YEAR ENDED YEAR ENDED
DECEMBER 31, DECEMBER 31, DECEMBER 31,
2004 2003 2002
------------ ------------ ------------
(DOLLARS IN MILLIONS)
Federal income tax benefit computed at statutory
tax rate...................................... $144.2 $(24.2) $(4.4)
Additional tax expense (benefit) from:
State and local income taxes.................. 11.2 (0.9) (0.1)
Percentage depletion.......................... (0.1) (1.5) (2.5)
Reserve....................................... -- 9.7 --
Medicare Modernization Act.................... (2.1)
All other, net................................ 0.1 1.4 0.5
------ ------ -----
Total...................................... $153.3 $(15.5) $(6.5)
====== ====== =====
Deferred tax assets and liabilities arise from the impact of temporary
differences between the amount of assets and liabilities recognized for
financial reporting purposes and such amounts recognized for tax purposes and
resulted from the following:
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Noncurrent deferred tax assets:
Net operating loss ("NOL") carryforwards.................. $ 256.0 $ 251.1
Retirement benefit obligations............................ 287.0 345.0
Disallowed interest on debt to parent..................... 19.2 38.7
Tax effect of comprehensive income items.................. 361.2 321.1
Other..................................................... 8.7 7.5
------- -------
Total noncurrent deferred tax assets................... 932.1 963.4
Noncurrent deferred tax liabilities:
Property, plant and equipment............................. (570.4) (507.4)
Partnerships.............................................. (69.0) (51.3)
------- -------
Net noncurrent deferred tax asset...................... $ 292.7 $ 404.7
======= =======
Current deferred tax assets:
Accrued vacations......................................... $ 12.3 $ 11.0
Shutdown accruals......................................... 22.1 18.9
Property taxes............................................ 5.6 1.6
Other..................................................... 2.6 2.3
------- -------
Total current deferred tax assets...................... 42.6 33.8
F-26
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 9--INCOME TAXES--(CONTINUED)
DECEMBER 31, DECEMBER 31,
2004 2003
------------ ------------
(DOLLARS IN MILLIONS)
Current deferred tax liabilities:
UNICAP--Inventory......................................... (5.2) (0.5)
Capitalized interest...................................... (2.7) (1.9)
Amortization expense...................................... (6.3) (4.9)
------- -------
Net current deferred tax assets........................ $ 28.4 $ 26.5
======= =======
At December 31, 2004, the Company had regular tax net operating loss
carryforwards for federal tax purposes expiring as follows:
NET OPERATING LOSS
YEAR EXPIRING CARRYFORWARD
- ------------- ---------------------
(DOLLARS IN MILLIONS)
2020........................................................ 133.3
2021........................................................ 260.0
2023........................................................ 232.9
------
Total $626.2
At December 31, 2004, the Company had Alternative Minimum Tax ("AMT") net
operating loss carryforwards of $190.6 million, which unless utilized, will
expire in 2023.
In order to fully recognize the deferred tax asset recorded as of December
31, 2004, the Company will need to generate taxable income of approximately $808
million during the next 20 years to utilize its temporary differences and net
operating loss carryforwards before they expire. Based on estimates of projected
future taxable income, the Company believes that it is more likely than not that
the deferred tax asset recorded at December 31, 2004 will be realized in future
periods. Accordingly, no valuation allowance has been established. In estimating
levels of future taxable income, the Company has considered historical results
of operations in recent years as well as recent developments in the industry in
which it operates. If future taxable income is less than the amount that has
been assumed in determining the deferred tax asset, then a valuation reserve
will be required, with a corresponding charge against income.
The Company files approximately thirty-five state income tax returns on an
annual basis. The amount of income attributable to a given state changes yearly
resulting from modifications to apportionment rules, state specific taxable
income adjustments and profitability levels at the consolidated Company level as
well as the subsidiary specific level. Due to the Company's return to
profitability and positive outlook coupled with recent increases in certain
state's statutory income tax rates, the Company increased its provision for
state taxes in 2004 to 7% from 2%. The change in rates resulted in a $6.0
million increase in income tax expense for the Income Statement and a $29.0
million credit in the Statement of Comprehensive Income.
In the normal course of business, the Company's tax returns are subjected
to examination by various taxing jurisdictions. The Company's 1998 through 2000
tax returns are currently under examination. As of December 31, 2004, the
Company had reserved $14.5 million for various income tax matters. The Company
believes that the outcomes of these examinations will not have a material
adverse impact on the Company's financial position, results of operations or
cash flows.
F-27
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 10--RELATED PARTY TRANSACTIONS
The Company was charged $10.2 million, $5.4 million, and $2.1 million by
Mittal for the years ended December 31, 2004, 2003 and 2002, respectively, for
management, financial and legal services provided to the Company. The Company
was also charged $0 million, $0.7 million and $1.4 million by Ispat North
America Holding Inc. for corporate expense allocation for the years ended
December 31, 2004, 2003 and 2002, respectively. The Company charged Mittal $4.4
million, $2.3 million and $1.6 million for operating and technical services for
the years ended December 31, 2004, 2003 and 2002, respectively.
The Company purchased $111.7 million, $57.1 million and $141.0 million of
inventory from subsidiaries of Mittal for the years ended December 31, 2004,
2003 and 2002, respectively. The Company sold $12.6 million, $6.1 million and
$7.9 million of inventory to subsidiaries of Mittal for the years ended December
31, 2004, 2003 and 2002, respectively.
The Company's long-term debt due to a related company of $809.6 million and
$890.0 million as of December 31, 2004 and 2003, respectively, comprises $569.4
million and $661.5 million payable to Ispat Inland Finance, LLC, a wholly owned
subsidiary of the Borrower and Mittal and of $240.2 million and $228.5 million
advances from Mittal and its other subsidiaries. Under certain debt agreements,
these advances from Mittal and its other subsidiaries could not be repaid until
the Company's leverage fell to specified levels and sufficient cumulative
earnings had been achieved. Interest expense related to Ispat Inland Finance,
LLC debt was $69.8 million, $37.0 million, and $41.6 million for the years ended
December 31, 2004, 2003 and 2002, respectively. This debt arose in connection
with the financing of the acquisition of the Company and March 2004 refinancing.
The advances from Mittal and its other subsidiaries were to mature on June 30,
2014. Interest on each advance is charged at a fixed rate. Rates in effect at
December 31, 2004 range from 2.9% to 5.6%. Interest expense related to the
advances from Mittal and its other subsidiaries was $12.5 million, $8.9 million
and $8.1 million for the years ended December 31, 2004, 2003 and 2002,
respectively. The accrued interest on the advances from Mittal was $5.8 million
at December 31, 2004 and $5.0 million at December 31, 2003, respectively. The
interest on the advances is payable on their anniversary dates; if the Company
does not pay the interest when due, it is then added to the principal amount
outstanding on the advance.
On January 6, 2005, the Company repaid the advances from Mittal and its
other subsidiaries. The total amount of the repayment was $246.2 million which
included principal payments of $240.2 and interest payments of $6.0 million
(includes $0.2 million of interest expense for January 2005).
The Company's note receivable from a related company of $15.8 million and
$5.6 million as of December 31, 2004 and 2003, respectively, is due from Ispat
Inland, L.P. Interest income on this receivable was $1.9 million, $0.5 million,
and $0.4 million for the years ended December 31, 2004, 2003 and 2002,
respectively. Amounts relate to costs associated with the financing of the
acquisition of the Company by Mittal, costs incurred in relation to settlement
of the interest collar, and costs associated with the March 2004 refinancing.
Payment is due on April 2, 2014 unless Ispat Inland, L.P. chooses to prepay.
The Company's payable to related companies of $25.9 million and $5.4
million at December 31, 2004 and 2003, respectively, consists of trade and other
related party expenses. The Company's receivable from related companies of $6.5
million and $4.9 million at December 31, 2004 and 2003, respectively, consists
of trade and other related party receivables.
NOTE 11--COMMITMENTS AND CONTINGENCIES
At December 31, 2004 and December 31, 2003, the Company guarantees $40.7
million and $54.5 million, respectively, of long-term debt attributable to I/N
Kote (See Note 14), one of its equity investments. Since the Company accounts
for its investment in I/N Kote under the equity method, the debt which matures
on January 12, 2007 is not recorded in the Company's consolidated balance sheet.
The Company's guarantee
F-28
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 11--COMMITMENTS AND CONTINGENCIES--(CONTINUED)
could be invoked in an event of default as defined in the provisions of the I/N
Kote loan agreement. In addition to III Kote Inc.'s (a wholly owned subsidiary
of the Company) 50% share of the remaining principal balance, the Company also
guarantees any outstanding interest due, both of which bear interest when in
default at a rate equal to the higher of (1) the prescribed borrowing rate on
the loan, or (2) the Bank's (Mizuho Corporate Bank Limited) prime rate, plus 2%.
If the Company performed on its guarantee, it would continue to own its share of
I/N Kote, subject to the security interest of the Bank in the assets of I/N
Kote. The terms of the guarantee require the Company to maintain a minimum
tangible net worth (as defined). The Company was in compliance with this test as
of December 31, 2004.
On July 16, 1998, the Company entered into an agreement (the "Agreement")
with the Pension Benefit Guaranty Corporation ("PBGC") to provide certain
financial assurances with respect to the Company's Pension Plan. In accordance
with this Agreement, the Company provided the PBGC a $160 million letter of
credit which expired on July 9, 2003, and has made certain specified
contributions to its Pension Plan. In addition, the Company granted to the PBGC
a first priority lien on selected assets. In July 2003, the Company reached an
agreement with the PBGC regarding alternative security for the $160 million
letter of credit. The letter of credit was allowed to expire, and in its place,
the Company agreed to make contributions to its Pension Plan of $160 million
over the next two years and 50% of excess cash flows ($147.3 million for 2004 is
to be paid in 2005) as defined in its agreement with the PBGC. Under the
agreement, the Company contributed $50 million in July 2003 and $82.5 million in
2004 and is required to contribute an additional $27.5 million in 2005.
Additionally, the Company pledged $160 million of non-interest bearing First
Mortgage Bonds to the PBGC as security until the remaining $110 million has been
contributed to the Pension Plan and certain tests have been met.
Under the Agreement, Ryerson Tull Inc., the former parent of the Company,
also provided to the PBGC a $50 million guarantee of the Company's pension plan
obligations, later issuing a letter of credit to secure this guarantee. The
Company committed to take all necessary action to replace the guaranty/letter of
credit by July 16, 2003, but was unable to do so, and therefore the guaranty and
letter of credit continued in place. Separately, on September 15, 2003, the
Company entered into a settlement agreement with Ryerson Tull under which, among
other things, Ryerson Tull paid the Company $21 million to release Ryerson Tull
from various environmental and other indemnification obligations arising out of
the sale by Ryerson Tull of the Company to Mittal. The $21 million received from
Ryerson Tull was paid into the Company Pension Plan and went to reduce the
amount of the Ryerson Tull guaranty/letter of credit. The Company agreed to make
specified monthly contributions to its Pension Plan totaling $29 million over
the twelve-month period beginning January 2004, thereby eliminating any
remaining guaranty/letter of credit obligations of Ryerson Tull with respect to
the Company's Pension Plan. Of the $111.5 million of contributions made to the
Company's pension plan during the year ended December 31, 2004, $29.0 million
reduced the amount of, and by September 15, 2004, eliminated the Ryerson Tull
guaranty/letter of credit. In addition, the Company committed to reimburse
Ryerson Tull for the cost of the letter of credit to the PBGC, and to share with
Ryerson Tull one-third of any proceeds which the Company might receive in the
future in connection with a certain environmental insurance policy.
In 1998, the Company entered into an agreement with a third party to
purchase 1.2 million tons of coke annually for approximately 15 years on a
take-or-pay basis at prices determined by certain cost factors from a heat
recovery coke battery facility located on land leased from the Company. The
actual purchases of coke under this agreement were 1.3 million, 1.2 million, and
1.2 million tons at a cost of $183.5 million, $148.0 million, and $164.7 million
in 2004, 2003 and 2002, respectively. Under a separate tolling agreement with
another third party, the Company has committed to pay tolling charges over
approximately 15 years to desulphurize flue gas from the coke battery and to
convert the heat output from the coke battery to electrical power and steam. The
Company advanced $30 million during construction of the project, which was
recorded
F-29
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 11--COMMITMENTS AND CONTINGENCIES--(CONTINUED)
at December 31, 2003 as a deferred asset on the balance sheet and would have
been credited against required cash payments during the second half of the
energy tolling arrangement. During the fourth quarter of 2004, an agreement was
reached to allow the third party to pay the Company a deposit repayment equal to
$53.7 million. Upon receipt of these funds, the deferred asset was eliminated
and a corresponding gain of $1.2 million was recognized by the Company. As of
December 31, 2004 and 2003, the estimated minimum tolling charges remaining over
the life of this agreement were approximately $254 million and $199 million,
respectively.
In 2002, the Company entered into an agreement with Cleveland-Cliffs, Inc.
to purchase from subsidiaries of Cleveland-Cliffs, Inc. all of its pellet
requirements beyond those produced by the Minorca Mine (a wholly owned
subsidiary of the Company) for twelve years. The price of the pellets was fixed
for the first two years and starting in 2005, will be adjusted over the term of
the agreement based on various market index factors.
On June 10, 1993, the U.S. District Court for the Northern District of
Indiana entered a consent decree that resolved all matters raised by a lawsuit
filed by the EPA in 1990 (the "1993 EPA Consent Decree") against, among others,
Inland Steel Company (the "Predecessor Company"). The 1993 EPA Consent Decree
assessed a $3.5 million cash fine, requires the Company to undertake
environmentally beneficial projects costing $7 million at the Indiana Harbor
Works, and requires $19 million plus interest to be spent in remediating
sediment in portions of the Indiana Harbor Ship Canal and Indiana Harbor Turning
Basin ("Sediment Remediation"). The Company has paid the fine and substantially
completed the environmentally beneficial projects. The Company's reserve for the
remaining environmental obligations under the 1993 EPA Consent Decree totaled
$28.2 million as of December 31, 2004. Future payments under the sediment
remediation portion of the 1993 EPA Consent are substantially fixed. The 1993
EPA Consent Decree also requires remediation of the Company's Indiana Harbor
Works site (the "Corrective Action") which is a distinct and separate
responsibility under the Consent Decree. The 1993 EPA Consent Decree establishes
a three-step process for the Corrective Action, each of which requires approval
by the EPA, consisting of: assessment of the site (including stabilization
measures), evaluation of remediation alternatives and remediation of the site.
The Company is presently assessing the nature and the extent of environmental
contamination. Assessments under the 1993 EPA Consent Decree have been ongoing
since the decree was entered and no significant new environmental exposures have
been identified. It is anticipated that this assessment will cost approximately
$2 million to $4 million per year over the next several years. Until the first
two steps are completed, the remedial action to be implemented cannot be
determined. Therefore, the Company cannot reasonably estimate the cost of, or
the time required to satisfy, its obligations under the corrective action, but
it is expected that remediation of the site will require significant
expenditures over several years that may be material to the Company's financial
position, results of operations and cash flows. Insurance coverage with respect
to work required under the 1993 EPA Consent Decree is not significant.
Capital spending for pollution control projects previously authorized and
presently under consideration will require expenditures of approximately $3
million in 2005 and $7 million in 2006. During the 2007 to 2009 period, it is
anticipated that the Company will make annual capital expenditures of $2 million
to $6 million on pollution control projects. In addition, the Company will have
ongoing annual expenditures (non-capital) of $35 million to $40 million to
operate and maintain air and water pollution control facilities to comply with
current federal, state and local laws and regulations. The Company is involved
in various environmental and other administrative or judicial actions initiated
by governmental agencies. While it is not possible to predict the results of
these matters, the Company does not expect environmental expenditures, excluding
amounts that may be required in connection with the Consent Decree in the 1990
EPA lawsuit, or as referenced below, to materially affect the Company's
financial position, results of operations and cash flows. Corrective actions
relating to the EPA consent decree will require significant expenditures over
the next several years that may be
F-30
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 11--COMMITMENTS AND CONTINGENCIES--(CONTINUED)
material to the financial position, results of operations and cash flows of the
Company. At December 31, 2004 and 2003, the Company's reserves for environmental
liabilities totaled $37 million and $37 million, respectively, $22 million and
$22 million, respectively, of which is related to the sediment remediation under
the 1993 EPA Consent Decree.
In October 1996, the Company was identified as a potentially responsible
party due to alleged releases of hazardous substances from its Indiana Harbor
Works facility and was notified of the NRDA trustees intent to perform an
environmental assessment on the Grand Calumet River and Indiana Harbor Canal
System. A form of consent decree has been negotiated, which was issued as a
final order of the court in January 2005. Under the decree, the Company would
pay approximately $8.7 million in total. In the first year the Company would pay
approximately $1.6 million, and in each of the subsequent four years.
Additionally, the Company has incurred approximately $0.8 million in costs
related to this matter which will be payable within 30 days of the effective
date of the consent decree. The Company has established a reserve of $8.7
million for liabilities in connection with these matters. The Company is engaged
in ongoing negotiations with the EPA regarding a similar dollar reduction in the
separate environmental reserve established for EPA Consent Decree. It is the
Company's position that the Sediment Remediation and the NRDA decree address
remediation of the same waterways. Management believes that the required future
payments related to these matters are substantially fixed, and, accordingly,
does not believe that reasonably possible losses, if any, in excess of the
amounts accrued will have a material effect on the Company's financial position,
results of operations and cash flows.
The U.S. Comprehensive Environmental Response, Compensation, and Liability
Act, also known as Superfund, and analogous state laws can impose liability for
the entire cost of cleanup at a site upon current or former site owners or
operators or parties who sent hazardous materials to the site, regardless of
fault or the lawfulness of the activity that caused the contamination. The
Company is a potentially responsible party at several state and federal
Superfund sites. Except as may be referenced herein, the Company believes its
liability at these sites is either de minimis or substantially resolved. The
Company could, however, incur additional costs or liabilities at these sites
based on new information, if additional cleanup is required, private parties sue
for personal injury or property damage, or other responsible parties sue for
reimbursement of costs incurred to clean up the sites. The Company could also be
named a potentially responsible party at other sites if its hazardous materials
or those of its predecessor were disposed of at a site that later becomes a
Superfund site.
On July 2, 2002, the Company received a notice of violation ("NOV") issued
by the US Environmental Protection Agency against the Company, Indiana Harbor
Coke Company, L.P. ("IHCC") and Cokenergy, Inc., alleging violations of air
quality and permitting regulations for emissions from the Heat Recovery Coal
Carbonization facility which is owned and operated by IHCC. An amended NOV
stating similar allegations was issued on August 8, 2002. Although the Company
currently believes that its liability with respect to this matter will be
minimal, the Company could be found liable for violations and this potential
liability could materially affect the financial position, results of operations
and cash flows of the Company.
In January 2005 the Company received a Third Party Complaint by Alcoa
Incorporated alleging that the Company is liable as successor to the interests
of Hillside Mining Co., a company that the Company acquired in 1943, operated
until the late 1940s and then sold the assets of in the early 1950s. It is
alleged that since Hillside was operating in the area at the same time as Alcoa,
if Alcoa is found to be liable in the original suit that was filed against it by
approximately 340 individuals who live in the Rosiclare area of southern
Illinois, then the Company should also be found liable, and there should be an
allocation to the Company of the amount that would be owed to the original
Plaintiffs. Those original Plaintiffs are alleging that the mining and
processing operations allowed the release of fluorspar, manganese, lead and
other heavy metal contaminants, causing unspecified personal injury and property
damage. The Company has also been identified as a potentially responsible party
by the Illinois EPA in connection with this matter. The Company has requested
F-31
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 11--COMMITMENTS AND CONTINGENCIES--(CONTINUED)
further information from the Illinois EPA regarding their potential claim. Until
such time as this matter is further developed, management is not able to
estimate reasonably possible losses, or a range of such losses, the amounts of
which may be material in relation to the Company's financial position, results
of operations and cash flows. The Company intends to defend itself fully in
these matters.
The Company maintains reserves for costs related to various facilities that
were shut down in prior years. These reserves primarily include postretirement
benefits and other healthcare costs for employees of the closed facilities. The
Company has shutdown reserves totaling $27.3 million and $28.0 million as of
December 31, 2004 and 2003, respectively. The reserves are classified in Other
Accrued Expenses and Other Long-term Obligations in the Consolidated Balance
Sheets.
The Company and its subsidiaries have various operating leases for which
the minimum lease payments are $12.9 million in 2005, $4.8 million in 2006, $1.6
million in 2007, $0.8 million in 2008, $0.3 million in 2009 and $0.4 million
thereafter. Rental expense for the years ended December 31, 2004, 2003 and 2002
was $25.4 million, $24.8 million, and $22.8 million, respectively.
The total amount of firm commitments of the Company and its subsidiaries to
contractors and suppliers in connection with construction projects primarily
related to additions to property, plant and equipment, was $22.0 million at
December 31, 2004 and $1.6 million at December 31, 2003.
In 1993, the Company established a partnership, PCI Associates, with a
subsidiary of NIPSCO, Inc to lease from General Electric Capital Corporation
certain equipment located at the Indiana Harbor Works relating to the injection
of pulverized coal into the Company's blast furnaces. The term of the lease is
18 years from the lease closing date, August 31, 1993. In 2003, NIPSCO sold its
portion of PCI Associates to Primary Energy Steel LLC. Upon the failure of PCI
Associates, the Indiana General Partnership, to pay certain amounts due or to
perform certain duties under the PCI lease or the insolvency of any of the
Primary Energy Steel LLC parties or of the Company partner, the Company will be
required, so long as it is the operator of the facility, to reimburse the lessor
for certain amounts due, or to perform such actions, under the lease relating to
its operations. The guaranteed amounts and duties do not pertain to the base
rents due under the lease, which are the responsibility of the Nisource, Inc.
The Company could be responsible for its percentage of the liabilities, costs or
expenses associated with specified misrepresentations or covenant breaches,
discounted at 10%. The Company cannot reasonably estimate the amounts which
could be due under this guarantee, however, it is not likely that resulting
payment obligations in connection with any such arrangements could materially
affect the financial position or results of operations of the Company. The
Company has not recognized any liability associated with this guarantee.
The Company and an independent, unaffiliated producer of raw materials are
parties to a long-term supply agreement under which the Company was obligated to
fund an escrow account to indemnify said producer of raw materials for the
continuing availability of certain tax credits under the US Tax code, which
credits extend until January 1, 2008. Contributions to the escrow were
determined by the agreement and the funds were restricted from Company use while
in the escrow. The Company received full recovery of $39.1 million, the escrowed
amount, in April of 2001. No further contributions to the escrow are required at
this time as the Company believes the likelihood of the specific contingency
occurring is remote. If there is any loss, disallowance or reduction in the
allowable tax credits applicable to the raw materials previously sold to the
Company, the Company is required to repay the independent, unaffiliated producer
the amount by which the cost of the raw materials was decreased as a result of
such tax credits, subject to certain adjustments, plus interest. As of December
31, 2004, the Company's cumulative cost reduction due to such tax credits
totaled $184.6 million. The current carrying amount of this indemnification is
$0 million.
In addition to the foregoing, the Company is a party to a number of legal
proceedings arising in the ordinary course of its business. The Company does not
believe that the adverse determination of any such
F-32
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 11--COMMITMENTS AND CONTINGENCIES--(CONTINUED)
pending routine litigation, either individually or in the aggregate, will have a
material adverse effect on the financial condition, results of operations or
cash flows of the Company.
NOTE 12--DERIVATIVES AND FAIR VALUE OF FINANCIAL INSTRUMENTS
The following methods and assumptions were used to estimate the fair value
of each class of financial instruments for which it is practicable to estimate
that value.
DERIVATIVES
The Company uses futures and swap contracts to manage fluctuations in the
cost of natural gas and certain nonferrous metals, primarily zinc, which is used
in the coating of steel. Timing of these transactions corresponds to the
expected need for the underlying physical commodity and is intended as a hedge
(not as defined by SFAS No. 133) against the cost volatility of these
commodities. The counterparties to these contracts are internationally
recognized companies which are not considered a credit risk by the Company.
Contracts generally do not extend out beyond two years. At December 31, 2004 and
2003, the Company had entered into contracts for these commodities for notional
amounts of $108.8 million and $6.0 million, respectively, which had fair values
of $0.7 million (liability) and $0.2 million (liability), respectively. For the
twelve months ended December 31, 2004, 2003 and 2002, the Company recorded a
loss of $0.5 million, and gains of $1.4 million and $1.2 million, respectively,
for changes in the fair value of open derivative instruments not designated as a
hedge (as defined by SFAS No. 133). Under terms of the futures and swap
contracts, the Company had approximately $0 million and $0.3 million on deposit
with counterparties at December 31, 2004 and 2003, respectively, that was
classified as an other asset on the balance sheet.
DEBT
The estimated fair value of the Company's debt (including current portions
thereof at December 31, 2004 and 2003), using quoted market prices of Company
debt securities recently traded and market-based prices of similar securities
for those securities not recently traded, was $1,129.9 million and $1,214.7
million at December 31, 2004 and 2003, respectively, as compared with the
carrying value of $1,013.6 million and $1,350.0 million in the balance sheets at
December 31, 2004 and 2003, respectively.
NOTE 13--I/N TEK AND I/N KOTE JOINT VENTURES
I/N Tek, a general partnership formed for a joint venture between the
Company and Nippon Steel Corporation ("NSC"), owns and operates a cold-rolling
facility. I/N Tek is 60% owned by a wholly owned subsidiary of the Company and
40% owned by an indirect wholly owned subsidiary of NSC. The Company has rights
to the productive capacity of the facility, except in certain limited
circumstances and, under a tolling arrangement with I/N Tek, has an obligation
to use the facility for the production of cold rolled steel. Under the tolling
arrangement, the Company was charged $148.6 million, $136.9 million and $141.6
million for such tolling services for the years ended December 31, 2004, 2003
and 2002, respectively.
The Company and NSC also own and operate another joint venture which
consists of a 500,000 ton electrogalvanizing line and a 500,000 ton hot-dip
galvanizing line adjacent to the I/N Tek facility. I/N Kote, the general
partnership formed for this joint venture, is owned 50% by a wholly owned
subsidiary of the Company and 50% by an indirect wholly owned subsidiary of NSC.
The Company and NSC each has guaranteed the share of long-term financing
attributable to their respective subsidiary's interest in the partnership. I/N
Kote had $81.4 million and $108.9 million outstanding under its long-term
financing agreement at December 31, 2004 and 2003, respectively. I/N Kote is
required to buy all of its cold rolled steel from the Company, which is required
to furnish such cold rolled steel at a price that results in an annual return
F-33
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 13--I/N TEK AND I/N KOTE JOINT VENTURES--(CONTINUED)
on equity to the partners of I/N Kote, depending upon operating levels, of up to
10% after operating and financing costs. This price may be subject to an
adjustment ("return on sales adjustment" or "ROS adjustment") if the Company's
return on sales ("ROS") differs from I/N Kote's ROS, as defined in the Substrate
Supply Agreement. As further outlined in the Substrate Supply Agreement, the
component (memo account adjustment) of any ROS adjustment which results in
negative ROS for I/N Kote will be returned to the Company and NSC in an amount
prescribed by a formula in the Substrate Supply Agreement if the Company's ROS
is greater than I/N Kote's ROS in subsequent years. The Company recorded sales
of cold rolled steel to I/N Kote of $323.1 million, $343.0 million, and $348.8
million for the years ended December 31, 2004, 2003 and 2002, respectively.
Prices of cold rolled steel sold by the Company to I/N Kote are determined
pursuant to the terms of the joint venture agreement and are based, in part, on
operating costs of the partnership. In 2004, 2003 and 2002, the Company sold
cold rolled steel to I/N Kote at prices that exceeded the Company's production
costs but were less than the market prices for cold rolled steel products. The
Company sells all I/N Kote products that are distributed in North America. The
Company receives a 1% sales commission on I/N Kote sales for which it earned
$5.1 million, $4.9 million, and $5.2 million for the years ended December 31,
2004, 2003 and 2002, respectively.
During 2004, 2003 and 2002, certain conditions (as defined in the Substrate
Supply Agreement) were met resulting in either a memo account or ROS adjustment
being realized by the Company. The Company's consolidated financial statements
reflect a net adjustment of approximately ($19.1) million, $6.8 million and $1.6
million for the years ended December 31, 2004, 2003 and 2002, respectively. The
memo account adjustment decreased the aggregate substrate price for 2004 while
ROS adjustments increased the aggregate substrate price for 2003 and 2002
resulting in the Company's return on sales being equal to the return on sales of
I/N Kote. As of December 31, 2004, the balance in the memo account is $9.6
million. At December 31, 2003, the Company recorded a payable of $1.1 million to
I/N Kote for the excess of the ROS adjustment over than the return of capital
and annual equity return of the partners. At December 31, 2004, the Company
recorded a receivable from I/N Kote of approximately $23.5 million, representing
their portion of the 2004 memo account adjustment and annual equity return.
During the development of the I/N Tek and I/N Kote joint ventures and to
meet ongoing capital needs, the Company has loaned money to the joint ventures.
These partner loans are included in "Investments in and advances to joint
ventures" in the balance sheet. The outstanding balance of the I/N Tek partner
loans was $15.7 million and $17.0 million at December 31, 2004 and 2003,
respectively. The Company recorded interest income related to the I/N Tek loans
of $1.0 million, $1.1 million, and $1.1 million for the years ended December 31,
2004, 2003 and 2002, respectively. The outstanding balance of the I/N Kote
partner loans was $22.3 million and $27.4 million at December 31, 2004 and 2003,
respectively. The Company recorded interest income on the I/N Kote loans of $0.7
million, $0.8 million and $1.2 million for the years ended December 31, 2004,
2003 and 2002, respectively. In the fourth quarter of 2002, the terms of each of
the I/N Tek and I/N Kote partnerships were extended through December 31, 2021.
NOTE 14--INVESTMENTS IN UNCONSOLIDATED JOINT VENTURES
The Company's investments in unconsolidated joint ventures accounted for by
the equity method consist of its 60% interest in I/N Tek, 50% interest in I/N
Kote, 50% interest in PCI Associates and 21% interest in the Empire Iron Mining
Partnership ("Empire")(See Note 17). I/N Tek and I/N Kote are joint ventures
with NSC (see Note 13). The Company does not exercise control over I/N Tek, as
all significant management decisions of the joint venture require agreement by
both of the partners. Due to this lack of control by the Company, the Company
accounts for its investment in I/N Tek under the equity method. PCI Associates
is a joint venture which operates a pulverized coal injection facility at the
Indiana Harbor Works. Empire is an iron ore mining and pelletizing venture owned
in various percentages by the Company and an
F-34
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 14--INVESTMENTS IN UNCONSOLIDATED JOINT VENTURES--(CONTINUED)
Iron Ore manufacturer. The Company recorded $75.9 million, $42.2 million and
$49.4 million for its share of earnings in the unconsolidated joint ventures
which is presented in the Consolidated Statements of Operations as a reduction
of cost of goods sold for the years ended December 31, 2004, 2003 and 2002,
respectively. As of December 31, 2004 2003 and 2002, the Company included
additional minimum pension liabilities relating to the unconsolidated joint
ventures in the amount of $4.9 million, $6.7 million, and $4.8 million
respectively (net of tax effects of $3.2 million, $3.8 million and $2.7 million,
respectively) in Accumulated Other Comprehensive Loss on the Consolidated
Balance Sheet.
Following is a summary of combined financial information of the Company's
unconsolidated joint ventures:
2004(A) 2003(A)
--------- ---------
(DOLLARS IN MILLIONS)
Results of operations for the year ended December 31:
Gross revenue............................................. $728.6 $670.2
Costs and expenses........................................ 589.2 598.8
------ ------
Net income................................................ $139.4 $ 71.4
====== ======
Financial position at December 31:
Current assets............................................ $191.9 $145.5
Total assets.............................................. 778.5 775.1
Current liabilities....................................... 191.3 147.6
Total liabilities......................................... 431.1 472.6
Net assets................................................ 347.4 302.5
- ---------------
(A) Excludes the results of operations and financial position of Empire
Investment as in connection with the 2002 sale of 19% of its partnership
interest, the Company is no longer allocated income or loss from Empire as
of January 1, 2003. (See Note 17)
NOTE 15--WORKFORCE REDUCTION
For the year ended December 31, 2004, the Company recorded charges of $4.0
million for severance and termination benefit cost related to voluntary and
involuntary workforce reductions of approximately 130 salaried non-represented
employees. The Company's remaining accrual for the workforce reductions totaled
$0.1 million as of December 31, 2004 and is included in "Accrued expenses and
other liabilities" in the Consolidated Balance Sheets.
NOTE 16--SALE OF POLLUTION ALLOWANCES
For the year ended December 31, 2004, the Company sold 3,432 tons of
Nitrous Oxide ("NOx") allowances for $8.6 million, which was recorded in "Other
Expense (Income), net". NOx allowances sold were part of an overall bank of
emission allowances and credits (collectively, "rights") owned by the Company.
Generally, these rights arose from actions taken by the Company or the state to
reduce the emission of air pollutants. As the Company evaluates its future
development plans and contemporaneous environmental regulation, it may from time
to time, determine that additional rights are surplus to its operations. If
determined to be surplus, the Company will seek to liquidate these surplus
assets.
F-35
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 17--IMPAIRMENT OF ASSETS
As outlined in SFAS No. 144, an impairment loss shall be recognized when
the carrying amount of a long-lived asset is not recoverable and exceeds its
fair value. The carrying amount of a long-lived asset is not recoverable if it
exceeds the expected sum of the undiscounted cash flows over its remaining
useful life. Based on this criteria, in the fourth quarter of 2002 the Company
concluded that 2A Bloomer and 21"Rolling Mill were impaired.
In the Fourth Quarter of 2001, the Company temporarily idled its 2A Bloomer
and 21" Rolling Mill due to deteriorating market conditions. The market had not
sufficiently improved in 2002 and could have become even more onerous with the
announced purchase of a competitor's facility previously idled due to the prior
owner's bankruptcy. Employing a present value technique to determine the fair
value of these assets, the Company recorded an impairment charge of $23 million
at December 31, 2002.
In addition, the Company evaluated its investment in Empire Mine, which is
accounted for under the equity method, in accordance with Accounting Principles
Board (APB) No. 18, "The Equity Method of Accounting for Investments in Common
Stock". APB No. 18 requires that a loss in value of the investment that is other
than a temporary decline should be recognized in the same manner as a loss in
value of other long-lived assets. During the fourth quarter of 2002, the Company
identified conditions, including projected operating losses due to increasing
costs and a reduction in iron ore reserves, indicating that a permanent loss in
the value of the investment had occurred. As a result, the Company recorded a
$39 million impairment charge for its Empire Mine investment and related fluxing
equipment. To determine the fair value of its Empire investment, the Company
considered the sale of a partial ownership interest in the Empire Mine in
conjunction with a separate 12 year Purchase agreement which were concluded on
December 31, 2002.
NOTE 18--ASSET RETIREMENT OBLIGATIONS
The Company adopted the provisions of SFAS No. 143 on January 1, 2003.
Based on analysis the Company has performed, it has been determined that the
only asset for which an asset retirement obligation must be recorded is the
Company's Minorca Mine. The Minorca Mine, through the Environmental Impact
Statement (EIS) process, has a reclamation plan on file with the state of
Minnesota. Each year the Minorca Mine is required by the Minnesota Department of
Natural Resources (MDNR) to submit an annual mining and reclamation summary for
the year just completed and to provide mining and reclamation plans for the
coming year. When possible the Minorca Mine reclaims abandoned areas on a yearly
basis. Currently, Ispat Inland Mining Company is in compliance with all
environmental standards and therefore, the Company expects little or no
environmental remediation at the time of closure of the mine. As of December 31,
2004, the estimated total future reclamation costs are $18.2 million.
The impact to the Company of adopting SFAS 143 was an increase in assets of
$3.8 million and an increase in liabilities of $6.3 million. A charge of $1.6
million (net of tax of $0.9 million) is reflected on the Consolidated Statement
of Operations as of January 1, 2003 as a Cumulative Effect of change in
Accounting Principle.
Changes in the liability for asset retirement obligations during 2004 and
2003 consisted of the following:
2004 2003
---- ----
Balance as of January 1..................................... $7.0 $6.6
Accretion expense........................................... 0.5 0.5
Liabilities settled......................................... -- (0.1)
---- ----
Balance as of December 31................................... $7.5 $7.0
==== ====
F-36
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 18--ASSET RETIREMENT OBLIGATIONS--(CONTINUED)
The pro forma effect of this change, as if SFAS No. 143 had been adopted on
January 1, 2002, would be to decrease net income by $0.4 million for the year
ended December 31, 2002.
NOTE 19--RESEARCH AND DEVELOPMENT COSTS
Research and development costs are expensed as incurred. Total research and
development costs for the years ended December 31, 2004, 2003 and 2002 were
$12.3 million, $11.4 million and $11.6 million, respectively.
NOTE 20--PROPERTY TAX LIABILITY
For the year ended December 31, 2004, the Company recorded a favorable
adjustment to cost of goods sold of $35.0 million due to a change in estimate
for property taxes for the years 2002 and 2003. This adjustment was the result
of a reassessment of real property and the release of the published tax rate for
2002 for Lake County, Indiana.
NOTE 21--BUSINESS SEGMENTS AND CONCENTRATION OF RISKS
The Company and its subsidiaries operate in a single business segment,
which comprises the operating companies and divisions involved in the
manufacturing of basic steel products and related raw material operations.
The Company both produces and sells a wide range of steels, of which
approximately 99% consists of carbon and high-strength low-alloy steel grades.
For the years ended December 31, 2004, 2003 and 2002, approximately 73%, 72%,
and 74% of the sales were to customers in five mid-American states,
respectively, and 92%, 93%, and 93% were to customers in 20 mid-American states.
Over half the sales are to the steel service center and transportation
(including automotive) markets.
For the years ended December 31, 2004, 2003 and 2002, Flat Products sales
were $2,737.8 million, $1,985.4 million and $2,008.8 million and Bar Products
sales were $419.8 million, $237.5 million and $294.6 million, respectively.
Sales to Ryerson Tull, Inc. approximated 9%, 10%, and 9% of consolidated
net sales in the years ended December 31, 2004, 2003 and 2002. No other
customer, except I/N Kote (see Note 13), accounted for more than 10% of the
consolidated net sales of the Company during the noted periods.
As of December 31, 2004 approximately 72% of the active workforce was
represented by the United Steelworkers of America ("USWA"). The Company is
currently negotiating a new labor agreement with the United Steelworkers of
America, as the previous agreement expired on July 31, 2004. Under the terms of
the previous agreement, both parties agreed to negotiate a successor agreement
without resorting to strikes or lockouts. In addition, both parties agreed that
open issues would be submitted to binding arbitration and that the successor
agreement will be based on the agreements currently in place at other domestic
integrated steel producers. In the light of Mittal Steel Company N.V.'s proposed
merger of International Steel Group Inc. ("ISG"), the arbitration procedure was
postponed and the parties agreed that the current ISG Collective Bargaining
Agreement would be adapted with negotiated adjustments for particular Company
circumstances. The parties also agreed that, during the term of the Collective
Bargaining Agreement, the Company's current steelmaking would be maintained.
Negotiations are ongoing and it is expected that a final agreement, which
requires union membership ratification, will be reached shortly.
F-37
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS--(CONTINUED)
NOTE 22--SUBSEQUENT EVENTS
On March 11, 2005, Mittal Steel Company announced that the registration
statement of Form F-4 filed by Mittal Steel with the Securities and Exchange
Commission in connection with the proposed merger involving Mittal Steel and
International Steel Group (ISG) had been declared effective. Mittal Steel and
ISG will each hold special meetings of their shareholders on April 12, 2005, to
vote on the proposed merger. The merger is subject to approval by the
shareholders of both Mittal Steel and ISG and the satisfaction of other
customary closing conditions.
Also on March 11, 2005, the Company announced that its affiliate, Ispat
Inland ULC had received the requisite consents from holders of its Senior
Secured Floating Rate Notes due 2010 and its 9.75% Senior Secured Notes due 2014
to amend the indenture to eliminate the requirement that any acquisition of a
U.S. Steelmaking business made by Mittal Steel must be through its wholly owned
subsidiary, Ispat Inland or one of its restricted subsidiaries.
NOTE 23--CONSOLIDATED QUARTERLY SALES AND EARNINGS (UNAUDITED)
2004
-------------------------------------
FIRST SECOND THIRD FOURTH
QUARTER QUARTER QUARTER QUARTER
------- ------- ------- -------
(DOLLARS IN MILLIONS)
Net sales.................................................. $665.6 $771.9 $909.1 $811.0
Operating profit........................................... 79.6 111.8 213.1 126.5
Provision for income taxes................................. 24.1 31.2 63.9 34.1
Net income................................................. 42.3 54.8 119.9 41.7
Comprehensive income....................................... 42.3 54.8 119.9 54.0
2003
-------------------------------------
FIRST SECOND THIRD FOURTH
QUARTER QUARTER QUARTER QUARTER
------- ------- ------- -------
(DOLLARS IN MILLIONS)
Net sales................................................. $553.9 $560.5 $541.5 $ 567.0
Operating profit (loss)................................... 40.9 (15.2) (34.9) (1.1)
Provision (benefit) for income taxes...................... 8.4 (12.2) (15.5) 3.8
Cumulative effect of change in accounting principle....... (1.6)
Net income (loss)......................................... 14.8 (19.7) (26.3) (21.4)
Comprehensive income (loss)............................... 14.8 (19.7) (26.3) (102.0)
2002
-------------------------------------
FIRST SECOND THIRD FOURTH
QUARTER QUARTER QUARTER QUARTER
------- ------- ------- -------
(DOLLARS IN MILLIONS)
Net sales................................................. $532.0 $589.0 $597.3 $ 585.1
Operating (loss) profit................................... (9.7) 17.3 38.8 (16.9)
(Benefit) provision for income taxes...................... (5.4) 5.2 6.6 (12.9)
Net (loss) income......................................... (7.7) 10.7 13.0 (23.1)(1)
Comprehensive (loss) income............................... (7.7) 10.7 13.0 (274.2)
- ---------------
(1) Quarter results include impairment charges of $62 (see Note 17).
F-38
ISPAT INLAND INC. AND SUBSIDIARY COMPANIES
SCHEDULE II--VALUATION AND QUALIFYING ACCOUNTS
FOR THE YEARS ENDED DECEMBER 31, 2004, 2003 AND 2002
(DOLLARS IN MILLIONS)
PROVISION FOR ALLOWANCES, CLAIMS AND DOUBTFUL ACCOUNTS
-------------------------------------------------------
BALANCE AT ADDITIONS DEDUCTIONS BALANCE AT
BEGINNING OF CHARGED TO FROM END OF
PERIOD INCOME RESERVES PERIOD
------------- ----------- ----------- -----------
January 1, 2004 through December 31, 2004........ $22.6 $ -- $8.6 $14.0
January 1, 2003 through December 31, 2003........ 17.0 16.8 11.2 22.6
January 1, 2002 through December 31, 2002........ 16.7 5.9 5.6 17.0
RESTRUCTURING RESERVE
-------------------------------------------------------
BALANCE AT ADDITIONS DEDUCTIONS BALANCE AT
BEGINNING OF CHARGED TO FROM END OF
PERIOD INCOME RESERVES PERIOD
------------ ---------- ---------- ----------
January 1, 2004 through December 31, 2004.... $ -- $ 4.0(A) $3.9(A) $0.1
January 1, 2003 through December 31, 2003.... -- -- -- --
January 1, 2002 through December 31, 2002.... 0.8 (0.6)(A) 0.2(A) --
- ---------------
NOTES:
(A) Workforce reduction costs.
SHUTDOWN RESERVES
-----------------------------------------------------
BALANCE AT ADDITIONS DEDUCTION BALANCE AT
BEGINNING OF CHARGED TO FROM END OF
PERIOD INCOME RESERVES PERIOD
------------ ---------- ---------- ----------
January 1, 2004 through December 31, 2004...... $28.0 0.5 $1.2 $27.3
January 1, 2003 through December 31, 2003...... 23.0 6.7(B) 1.7 28.0
January 1, 2002 through December 31, 2002...... 25.2 -- 2.2 23.0
- ---------------
NOTES:
(B) Additions primarily relate to liability recorded upon adoption of SFAS 143
on January 1, 2003.
ENVIRONMENTAL RESERVES
---------------------------------------------------
BALANCE AT ADDITIONS DEDUCTIONS BALANCE AT
BEGINNING OF CHARGED TO FROM END OF
PERIOD INCOME RESERVES PERIOD
------------ ---------- ---------- ----------
January 1, 2004 through December 31, 2004........ $36.8 0.1 $ -- $36.9
January 1, 2003 through December 31, 2003........ 27.7 9.1 -- 36.8
January 1, 2002 through December 31, 2002........ 27.4 0.4 0.1 27.7
F-39
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the Securities
Exchange Act of 1934, the Company has duly caused this report to be signed on
its behalf by the undersigned, thereunto duly authorized.
ISPAT INLAND INC.
By: /s/ LOUIS L. SCHORSCH
------------------------------------
Louis L. Schorsch
President and Chief Executive
Officer
(Principal Executive Officer)
March 30, 2005
Pursuant to the requirements of the Securities Exchange Act of 1934, this
report has been signed below by the following persons on behalf of the Company
and in the capacities and on the dates indicated.
SIGNATURE TITLE DATE
--------- ----- ----
/s/ LOUIS L. SCHORSCH President and Chief March 30, 2005
- ------------------------------------------------ Executive Officer
Louis L. Schorsch (Principal Executive Officer)
and Director
/s/ MICHAEL G. RIPPEY Executive Vice President March 30, 2005
- ------------------------------------------------ Commercial
Michael G. Rippey (Principal Financial Officer)
(Principal Accounting Officer)
and Director
Lakshmi N. Mittal Chairman of the Board of Directors
Louis L. Schorsch Director
Michael G. Rippey Director
Peter D. Southwick Director
Robert B. McKersie Director
Malay Mukherjee Director
Richard Leblanc Director
Ashok L. Aranha Director
Jean-Pierre Picard Director
i
SIGNATURE TITLE DATE
--------- ----- ----
Leonard H. Chuderewicz Director
Muni Krishna T. Reddy Director
By: /s/ MARC R. JESKE
------------------------------------
Marc R. Jeske
Attorney-in-fact
March 30, 2005
ii
INDEX TO EXHIBITS
2.(i) Agreement and Plan of Merger, dated May 27, 1998, among
Ispat International N.V., Inland Merger Sub, Inc., Inland
Steel Industries, Inc. and Inland Steel Company. (Filed as
Exhibit 2.1 to the Company's Current Report on Form 8-K
filed on June 9, 1998, and incorporated by reference
herein.)
2.(ii) Amendment to Agreement and Plan of Merger, dated July 16,
1998, between Ispat International N.V., Inland Steel
Industries, Inc., Inland Merger Sub, Inc. and Inland Steel
Company. (Filed as Exhibit 2.2 to Inland Steel Industries,
Inc. Current Report on Form 8-K filed on July 20, 1998, and
incorporated by reference herein.)
3.A Copy of Restated Certificate of Incorporation of the
Company. (Filed as Exhibit 3.(i) to the Company's Quarterly
Report for the quarter ended September 30, 1998, and
incorporated by reference herein.)
3.B Copy of By-Laws, as amended, of the Company. (Filed as
Exhibit 3.(ii) to the Company's Quarterly Report for the
quarter ended June 30, 1998, and incorporated by reference
herein.)
3.C Corrected Certificate of the Designations, Powers,
Preferences and Relative, Participating or Other Rights, and
the Qualifications, Limitations or Restrictions thereof, of
Series A 8% Preferred Stock of Ispat Inland Inc., filed
January 3, 2000. (Filed as Exhibit 3.C to the Company's
Annual Report on Form 10-K for the year ended December 31,
1999, and incorporated by reference herein.)
4.A Copy of First Mortgage Indenture, dated April 1, 1928,
between the Company (the 'Steel Company") and First Trust
and Savings Bank and Melvin A. Traylor, as Trustees, and of
supplemental indentures thereto, to and including the
Thirty-Eighth Supplemental Indenture, incorporated by
reference from the following Exhibits: (i) Exhibits B-1(a),
B-1(b), B-1(c),B-1(d) and B-1(e), filed with Steel Company's
Registration Statement on Form A-2 (No. 2-1855); (ii)
Exhibits D-1(f) and D-1(g), filed with Steel Company's
Registration Statement on Form E-1 (No. 2-2182); (iii)
Exhibit B-1(h), filed with Steel Company's Current Report on
Form 8-K dated January 18, 1937; (iv) Exhibit B-1(i), filed
with Steel Company's Current Report on Form 8-K, dated
February 8, 1937; (v) Exhibits B-1(j) andB-1(k), filed with
Steel Company's Current Report on Form 8-K for the month of
April, 1940; (vi) Exhibit B-2, filed with Steel Company's
Registration Statement on Form A-2 (No. 2-4357); (vii)
Exhibit B-1(l), filed with Steel Company's Current Report on
Form 8-K for the month of January, 1945; (viii) Exhibit 1,
filed with Steel Company's Current Report on Form 8-K for
the month of November, 1946; (ix) Exhibit 1, filed with
Steel Company's Current Report on Form 8-K for the months of
July and August, 1948; (x) Exhibits B and C, filed with
Steel Company's Current Report on Form 8-K for the month of
March, 1952; (xi) Exhibit A, filed with Steel Company's
Current Report on Form 8-K for the month of July, 1956;
(xii) Exhibit A, filed with Steel Company's Current Report
on Form 8-K for the month of July, 1957; (xiii) Exhibit B,
filed with Steel Company's Current Report on Form 8-K for
the month of January, 1959; (xiv) the Exhibit filed with
Steel Company's Current Report on Form 8-K for the month of
December, 1967; (xv) the Exhibit filed with Steel Company's
Current Report on Form 8-K for the month of April, 1969;
(xvi) the Exhibit filed with Steel Company's Current Report
on Form 8-K for the month of July, 1970; (xvii) the Exhibit
filed with the amendment on Form 8 to Steel Company's
Current Report on Form 8-K for the month of April, 1974;
(xviii) Exhibit B, filed with Steel Company's Current Report
on Form 8-K for the month of September, 1975; (xix) Exhibit
B, filed with Steel Company's Current Report on Form 8-K for
the month of January, 1977; (xx) Exhibit C, filed with Steel
Company's Current Report on Form 8-K for the month of
February, 1977; (xxi) Exhibit B, filed with Steel Company's
Quarterly Report on Form 10-Q for the quarter ended June 30,
1978; (xxii) Exhibit B, filed with Steel Company's Quarterly
Report on Form 10-Q for the quarter ended June 30, 1980;
(xxiii) Exhibit 4-D, filed with Steel Company's Annual
Report on Form 10-K for the fiscal year ended December 31,
1980; (xxiv) Exhibit 4-D, filed with Steel Company's Annual
Report on Form 10-K for the fiscal year ended December 31,
1982; (xxv) Exhibit 4-E, filed with Steel Company's Annual
Report on Form 10-K for the fiscal year ended December 31,
1983; (xxvi) Exhibit 4(i) filed with the Steel Company's
Registration Statement on Form S-2 (No. 33-43393); (xxvii)
Exhibit 4 filed with Steel Company's Current Report on Form
8-K dated June 23, 1993; (xxviii) Exhibit 4.C filed with
Steel Company's Quarterly Report on Form 10-Q for the
quarter ended June 30, 1995; (xxix) Exhibit 4.C filed with
Steel Company's Quarterly Report on Form 10-Q for the
quarter Ended September 30, 1995; (xxx) Exhibit 4.C filed
with Steel Company's Quarterly Report on Form 10-Q for the
quarter ended June 30, 1996; (xxxi) Exhibit 4.C. filed with
the registrant's Annual Report on Form 10-K for the year
ended December 31, 1998, (xxxii) Exhibit 4.5 to the
registrant's registration statement on Form S-4 (File No.
333-116128), and (xxxiii) Exhibit 4.6 to the registrant's
registration statement on Form S-4 (File No. 333-116128).
iii
4.B Copy of consolidated reprint of First Mortgage Indenture,
dated April 1, 1928, between the Company and First Trust and
Savings Bank and Melvin A. Traylor, as Trustees, as Amended
and supplemented by all supplemental indentures thereto, to
and including the Thirteenth Supplemental Indenture. (Filed
as Exhibit 4-E to Form S-1 Registration Statement No.
2-9443, and incorporated by reference herein.)
4.C Indenture, dated as of March 25, 2004, among Ispat Inland
ULC, the Guarantors (as defined therein) and LaSalle Bank
National Association, as Trustee (filed as Exhibit 4.7 to
the registrant's registration statement on Form S-4 (File
No. 333-116128) and incorporated by reference herein).
10.A Credit Agreement dated as of July 16, 1998, among Ispat
Inland L.P., Inland Steel Company, Burnham Trucking Company,
Inc., Incoal Company and Credit Suisse First Boston. (Filed
as Exhibit 10 to the Company's Annual Report on Form 10-K
for the fiscal year ended December 31, 1998, and
incorporated by reference herein.)
10.B Amendment No. 1 dated as of September 30, 1999, to the
Credit Agreement dated as of July 16, 1998, among Ispat
Inland, L.P., Ispat Inland Inc. (Formerly named Inland Steel
Company), Burnham Trucking Company, Inc., Incoal Company and
Credit Suisse First Boston. (Filed as Exhibit 10.A to the
Company's Annual Report on Form 10-K for the year ended
December 31, 1999, and incorporated as reference herein.)
10.C Amendment No. 2 dated as of March 30, 2001, to the Credit
Agreement dated as of July 16, 1998 (as amended as of
September 30, 1999), among Ispat Inland, L.P., Ispat Inland
Inc. (Formerly named Inland Steel Company), Burnham Trucking
Company, Inc., Incoal Company and Credit Suisse First Boston
(Filed as Exhibit 10.C to the Company's Quarterly Report on
Form 10-Q for the quarter ended March 31, 2002, and
incorporated by reference herein.)
10.D Amendment No. 3 dated as of March 1, 2002, to the Credit
Agreement dated as of July 16, 1998 (as amended as of
September 30, 1999 and March 30, 2001), among Ispat Inland,
L.P., Ispat Inland Inc. (Formerly named Inland Steel
Company), Burnham Trucking Company, Inc., Incoal Company and
Credit Suisse First Boston (Filed as Exhibit 10.D to the
Company's Quarterly Report on Form 10-Q for the quarter
ended March 31, 2002, and incorporated by reference herein.)
10.E Amendment No. 4 dated as of March 5, 2003, to the Credit
Agreement dated as of July 16, 1998 (as amended as of
September 30, 1999, March 30, 2001 and March 1, 2002), among
Ispat Inland, L.P., Ispat Inland Inc. (Formerly named Inland
Steel Company), Burnham Trucking Company, Inc., Incoal
Company and Credit Suisse First Boston. (Filed as Exhibit
10.E to the Company's Annual Report on Form 10K for the year
ended December 31, 2003, and incorporated by reference
herein.)
10.F. Pledge Agreement, dated March 25, 2004, among Ispat Inland
ULC, Ispat Inland, L.P., 3019693 Nova Scotia U.L.C. and
Ispat Finance, LLC and LaSalle Bank National Association, as
Trustee (filed as Exhibit 10.4 to the registrant's
registration statement on Form S-4 (File No. 333-116128) and
incorporated by reference herein).
16 Letter dated August 25, 1998 from Pricewaterhouse Coopers
LLP regarding change in certifying accountant. (Filed
Exhibit 16.1 to the Company's Current Report on Form 8-K
filed on August 28, 1998, and incorporated by reference
herein).
24 Powers of Attorney
31 Certifications of Louis L. Schorsch, President and Chief
Executive Officer and Michael G. Rippey, Executive Vice
President Commercial and Chief Financial Officer of Ispat
Inland Inc. Pursuant to Sarbanes-Oxley Act Section 302
32 Certifications of Louis L. Schorsch, President & Chief
Executive Officer and Michael G. Rippey, Executive Vice
President Commercial and Chief Financial Officer of Ispat
Inland Inc. Pursuant to 18 U.S.C. Section 1350, as Adopted
Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
iv