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UNITED STATES SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


Form 10-Q

     
(Mark One)
   
þ
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the quarterly period ended September 25, 2004 or
 
or
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
    For the transition period from           to

Commission File Number: 1-31429


Valmont Industries, Inc.

(Exact name of registrant as specified in its charter)
     
Delaware   47-0351813
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)
 
One Valmont Plaza,
Omaha, Nebraska
(Address of principal executive offices)
  68154-5215
(Zip Code)

(Registrant’s telephone number, including area code)

402-963-1000


(Former name, former address and former fiscal year, if changed since last report)

          Indicate by check mark whether the registrant (1) has filed all reports required to be filed by section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.      Yes þ          No o

          Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).      Yes þ          No o

23,921,297


Outstanding shares of common stock as of October 29, 2004

          Index is located on page 2.

          Total number of pages 35.




VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

INDEX TO FORM 10-Q

             
Page No.

 PART I. FINANCIAL INFORMATION
   Financial Statements:        
     Condensed Consolidated Statements of Operations for the thirteen and thirty-nine weeks ended September 25, 2004 and September 27, 2003     3  
     Condensed Consolidated Balance Sheets as of September 25, 2004 and December 27, 2003     4  
     Condensed Consolidated Statements of Cash Flows for the thirty-nine weeks ended September 25, 2004 and September 27, 2003     5  
     Notes to Condensed Consolidated Financial Statements     6-22  
   Management’s Discussion and Analysis of Financial Condition and Results of Operations     23-29  
   Quantitative and Qualitative Disclosure about Market Risk     29  
   Controls and Procedures     29  
 
 PART II. OTHER INFORMATION
   Unregistered Sales of Equity Securities and Use of Proceeds     29  
   Other Information     30  
   Exhibits     30  
 Signatures     31  
 Form of Stock Option Agreement
 Computation of Ratio of Earnings to Fixed Charges Ratio
 Section 302 Certificate of Chief Executive Officer
 Section 302 Certificate of Chief Financial Officer
 Section 906 Certification of Chief Executive Officer and Chief Financial Officer
 Pro Forma Financial Information

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

PART I. FINANCIAL INFORMATION

Item 1. Financial Statements:
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
                                   
Thirteen Weeks Ended Thirty-nine Weeks Ended


Sept. 25, Sept. 27, Sept. 25, Sept. 27,
2004 2003 2004 2003




(Dollars in thousands, except per share amounts)
(Unaudited)
Product sales
  $ 241,063     $ 179,340     $ 680,314     $ 539,292  
Services sales
    21,827       23,158       64,486       71,166  
     
     
     
     
 
 
Net sales
    262,890       202,498       744,800       610,458  
Product cost of sales
    185,206       136,604       517,528       403,308  
Services cost of sales
    16,584       18,088       48,812       55,003  
     
     
     
     
 
 
Total cost of sales
    201,790       154,692       566,340       458,311  
     
     
     
     
 
 
Gross profit
    61,100       47,806       178,460       152,147  
Selling, general and administrative expenses
    45,268       37,949       131,870       113,508  
     
     
     
     
 
 
Operating income
    15,832       9,857       46,590       38,639  
     
     
     
     
 
Other income (deductions):
                               
 
Interest expense
    (4,639 )     (2,692 )     (11,104 )     (8,008 )
 
Interest income
    687       234       1,382       785  
 
Debt prepayment expenses
                (9,860 )      
 
Miscellaneous
    (23 )     51       (283 )     (104 )
     
     
     
     
 
      (3,975 )     (2,407 )     (19,865 )     (7,327 )
     
     
     
     
 
Earnings before income taxes, minority interest and equity in earnings (losses) of nonconsolidated subsidiaries
    11,857       7,450       26,725       31,312  
     
     
     
     
 
Income tax expense (benefit):
                               
 
Current
    3,885       2,888       15,811       9,730  
 
Deferred
    422       (159 )     (6,048 )     1,761  
     
     
     
     
 
      4,307       2,729       9,763       11,491  
     
     
     
     
 
Earnings before minority interest and equity in earnings (losses) of nonconsolidated subsidiaries
    7,550       4,721       16,962       19,821  
Minority interest
    (668 )     (637 )     (1,841 )     (1,625 )
Equity in earnings (losses) of nonconsolidated subsidiaries
    222       9       296       (443 )
     
     
     
     
 
 
Net earnings
  $ 7,104     $ 4,093     $ 15,417     $ 17,753  
     
     
     
     
 
Earnings per share — Basic:
                               
 
Earnings per share — Basic
  $ 0.30       0.17     $ 0.65     $ 0.75  
     
     
     
     
 
Earnings per share — Diluted:
                               
 
Earnings per share — Diluted
  $ 0.29     $ 0.17     $ 0.63     $ 0.73  
     
     
     
     
 
Cash dividends per share
  $ 0.080     $ 0.080     $ 0.240     $ 0.235  
     
     
     
     
 
Weighted average number of shares of common stock outstanding (000 omitted)
    23,887       23,774       23,866       23,813  
     
     
     
     
 
Weighted average number of shares of common stock outstanding plus dilutive potential common shares (000 omitted)
    24,464       24,285       24,465       24,345  
     
     
     
     
 

See accompanying notes to condensed consolidated financial statements.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS
                     
September 25, December 27,
2004 2003


(Dollars in thousands)
(Unaudited)
ASSETS
Current assets:
               
 
Cash and cash equivalents
  $ 30,557     $ 33,345  
 
Receivables, net
    189,337       151,765  
 
Inventories
    197,803       116,475  
 
Prepaid expenses
    9,556       8,622  
 
Refundable and deferred income taxes
    8,842       10,903  
     
     
 
   
Total current assets
    436,095       321,110  
     
     
 
Property, plant and equipment, at cost
    489,240       448,678  
 
Less accumulated depreciation and amortization
    280,168       258,575  
     
     
 
   
Net property, plant and equipment
    209,072       190,103  
     
     
 
Goodwill
    86,298       56,022  
Other intangible assets, net
    63,393       14,358  
Other assets
    31,493       23,204  
     
     
 
   
Total assets
  $ 826,351     $ 604,797  
     
     
 
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
Current liabilities:
               
 
Current installments of long-term debt
  $ 1,251     $ 15,009  
 
Notes payable to banks
    17,078       15,500  
 
Accounts payable
    84,317       63,256  
 
Accrued expenses
    71,052       55,856  
 
Dividends payable
    1,913       1,921  
     
     
 
   
Total current liabilities
    175,611       151,542  
     
     
 
Deferred income taxes
    18,143       22,748  
Long-term debt, excluding current installments
    324,905       134,653  
Minority interest in consolidated subsidiaries
    9,005       8,244  
Other noncurrent liabilities
    22,018       22,116  
Shareholders’ equity:
               
 
Preferred stock
           
 
Common stock of $1 par value
    27,900       27,900  
 
Retained earnings
    316,359       306,920  
 
Accumulated other comprehensive loss
    (2,093 )     (2,147 )
 
Treasury stock
    (64,431 )     (65,975 )
 
Unearned restricted stock
    (1,066 )     (1,204 )
     
     
 
   
Total shareholders’ equity
    276,669       265,494  
     
     
 
   
Total liabilities and shareholders’ equity
  $ 826,351     $ 604,797  
     
     
 

See accompanying notes to condensed consolidated financial statements.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
                       
Thirty-nine Weeks Ended

Sept. 25, Sept. 27,
2004 2003


(Dollars in thousands)
(Unaudited)
Cash flows from operations:
               
 
Net earnings
  $ 15,417     $ 17,753  
 
Adjustments to reconcile net earnings to net cash flows from operations:
               
   
Depreciation and amortization
    28,616       25,587  
   
Loss on sale of property, plant and equipment
    371       535  
   
Equity in (earnings)/losses in nonconsolidated subsidiaries
    (296 )     443  
   
Minority interest
    1,841       1,625  
   
Deferred income taxes
    (6,048 )     1,761  
   
Other adjustments
    523       1,252  
   
Changes in assets and liabilities:
               
     
Receivables
    (18,809 )     (10,705 )
     
Inventories
    (62,435 )     11,321  
     
Prepaid expenses
    (33 )     (5,179 )
     
Accounts payable
    12,647       (1,563 )
     
Accrued expenses
    11,811       (16,114 )
     
Other noncurrent liabilities
    (99 )     (902 )
     
Income taxes payable
    (76 )     6,179  
     
     
 
   
Net cash flows from operations
    (16,570 )     31,993  
     
     
 
Cash flows from investing activities:
               
 
Purchase of property, plant & equipment
    (12,343 )     (13,685 )
 
Acquisitions, net of cash acquired
    (125,438 )      
 
Investment in nonconsolidated subsidiary
    (2,450 )     (735 )
 
Proceeds from sale of property and equipment
    1,436       90  
 
Proceeds from minority interests
    (1,357 )     (559 )
 
Other, net
    (1,523 )     (1,133 )
     
     
 
   
Net cash flows from investing activities
    (141,675 )     (16,022 )
     
     
 
Cash flows from financing activities:
               
 
Net borrowings (payments) under short-term agreements
    (9,678 )     19,771  
 
Proceeds from long-term borrowings
    263,171       800  
 
Principal payments on long-term obligations
    (87,976 )     (22,026 )
 
Dividends paid
    (5,741 )     (5,374 )
 
Proceeds from exercises under stock plans
    1,681       769  
 
Debt issuance costs
    (5,520 )      
 
Purchase of common treasury shares:
               
   
Stock repurchase program
          (3,351 )
   
Stock plan exercises
    (626 )     (369 )
     
     
 
   
Net cash flows from financing activities
    155,311       (9,780 )
     
     
 
Effect of exchange rate changes on cash and cash equivalents
    146       1,029  
     
     
 
   
Net change in cash and cash equivalents
    (2,788 )     7,220  
Cash and cash equivalents — beginning of period
    33,345       19,514  
     
     
 
Cash and cash equivalents — end of period
  $ 30,557     $ 26,734  
     
     
 

See accompanying notes to condensed consolidated financial statements.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Dollars in thousands, except per share amounts)
(Unaudited)
 
1. Summary of Significant Accounting Policies
 
Condensed Consolidated Financial Statements

      The Condensed Consolidated Balance Sheet as of September 25, 2004 and the Condensed Consolidated Statements of Operations for the thirteen and thirty-nine week periods ended September 25, 2004 and September 27, 2003 and the Condensed Consolidated Statements of Cash Flows for the thirteen and thirty-nine week periods then ended have been prepared by the Company, without audit. In the opinion of management, all necessary adjustments (which include normal recurring adjustments) have been made to present fairly the financial statements as of September 25, 2004 and for all periods presented.

      Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted. These Condensed Consolidated Financial Statements should be read in conjunction with the financial statements and notes thereto included in the Company’s December 27, 2003 Annual Report to shareholders. The accounting policies and methods of computation followed in these interim financial statements are the same as those followed in the financial statements for the year ended December 27, 2003. The results of operations for the periods ended September 25, 2004 are not necessarily indicative of the operating results for the full year.

 
Inventories

      At September 25, 2004, approximately 53% of inventory is valued at the lower of cost, determined on the last-in, first-out (LIFO) method, or market. All other inventory is valued at the lower of cost, determined on the first-in, first-out (FIFO) method or market. Finished goods and manufactured goods inventories include the costs of acquired raw materials and related factory labor and overhead charges required to convert raw materials to manufactured and finished goods. The excess of replacement cost of inventories over the LIFO value was $29,694 and $9,772 at September 25, 2004 and December 27, 2003, respectively.

      Inventories consisted of the following:

                   
September 25, December 27,
2004 2003


Raw materials and purchased parts
  $ 121,239     $ 63,121  
Work-in-process
    22,065       9,038  
Finished goods and manufactured goods
    84,193       54,087  
     
     
 
 
Subtotal
    227,497       126,246  
LIFO reserve
    29,694       9,771  
     
     
 
Net inventory
  $ 197,803     $ 116,475  
     
     
 
 
Long-Lived Assets

      Property, plant and equipment are recorded at historical cost. The Company uses the straight-line method in computing depreciation and amortization for financial reporting purposes and generally uses accelerated methods for income tax purposes. The annual provisions for depreciation and amortization have been computed principally in accordance with the following ranges of asset lives: buildings 15 to 40 years, machinery and equipment 3 to 12 years, transportation equipment 3 to 24 years, office furniture and equipment 3 to 7 years and intangible assets 5 to 20 years.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      An impairment loss is recognized if the carrying amount of an asset may not be recoverable and exceeds estimated future undiscounted cash flows of the asset. A recognized impairment loss reduces the carrying amount of the asset to its fair value

 
Revenue Recognition

      Revenue is recognized upon shipment of the product or delivery of the service to the customer, which coincides with passage of title and risk of loss to the customer. Customer acceptance provisions are at the design stage of the Company’s products and no general right of return exists with respect to products delivered. The Company’s installation obligations for the products it sells are not material. Installation revenue is recognized upon completion of the installation process, as the sale of the product and the related installation are separate units of accounting under EITF 00-21.

 
Stock Plans

      The Company maintains stock-based compensation plans approved by the shareholders, which provide that the Compensation Committee of the Board of Directors may grant incentive stock options, nonqualified stock options, stock appreciation rights, restricted stock awards and bonuses of common stock. At September 25, 2004, 1,383,075 shares of common stock remained available for issuance under the plans. Shares and options issued and available are subject to changes in capitalization.

      Under the plans, the exercise price of each option equals the market price at the time of the grant. Options vest beginning on the first anniversary of the grant in equal amounts over three to six years or on the fifth anniversary of the grant. Expiration of grants is from six to ten years from the date of grant.

      The Company accounts for those plans under the recognition and measurement principles of APB Opinion 25, Accounting for Stock Issued to Employees, and related Interpretations. No stock-based compensation cost is reflected in net income, as all options granted under these plans had an exercise price equal to the market value of the underlying common stock on the date of grant. The following table illustrates the effect on net income and earnings per share if the company had applied the fair value recognition provisions of FASB Statement No. 123, Accounting for Stock-Based Compensation, to stock-based employee compensation.

                                   
Thirteen weeks ended Thirty-nine weeks ended


Sept. 25, Sept. 27, Sept. 25, Sept. 27,
2004 2003 2004 2003




Net earnings
                               
Net earnings as reported
  $ 7,104       4,093       15,417       17,753  
Deduct: Total stock-based employee compensation expense determined under fair value based method for all awards, net of related tax effects
    396       492       1,207       1,775  
     
     
     
     
 
Pro forma net earnings
  $ 6,708       3,601       14,210       15,978  
     
     
     
     
 
Earnings per share
                               
As reported: Basic
  $ 0.30       0.17       0.65       0.75  
     
     
     
     
 
 
Diluted
  $ 0.29       0.17       0.63       0.73  
     
     
     
     
 
Pro forma: Basic
  $ 0.28       0.15       0.60       0.67  
     
     
     
     
 
 
Diluted
  $ 0.27       0.15       0.58       0.66  
     
     
     
     
 

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
2. Acquisitions

      On April 16, 2004, the Company acquired all the outstanding shares of Newmark International, Inc. (Newmark), a manufacturer of concrete and steel pole structures serving primarily the electrical utility industry. The results of Newmark are included in the condensed consolidated financial statements of the Company since that date. The Company finalized the purchase price allocation process in the third quarter of 2004. The total cost of the acquisition (including transaction costs) was $110,147 in cash, plus the assumption of $11,506 of interest-bearing debt. The following table summarizes the fair values of the assets acquired and liabilities assumed at the date of the acquisition.

           
At
April 16,
2004

Current assets
  $ 31,280  
Property, plant and equipment
    32,356  
Intangible assets
    48,107  
Goodwill
    23,669  
     
 
 
Total assets acquired
  $ 135,412  
     
 
Current liabilities
    (17,614 )
Deferred income taxes
    (4,939 )
Long-term debt
    (2,712 )
     
 
 
Total liabilities assumed
    (25,265 )
     
 
 
Net assets acquired
  $ 110,147  
     
 

      Of the $48,107 of acquired intangible assets, $11,111 was assigned to trademarks and trade names that are not subject to amortization. The assets that make up the remainder of the acquired intangible assets are customer relationships of $34,068 (20-year useful life), patents and proprietary technology of $1,969 (weighted average useful life of 14.7 years), and computer software of $959 (7-year useful life). The goodwill related to the acquisition was $23,669 and was assigned to the Concrete Support Structures segment. The reasons for the acquisition included broadening the Company’s product line to include concrete support structures and combinations of steel and concrete structures to better meet customer needs, acquiring an integrated workforce and capable management team, and providing certain synergies to help the Company compete more effectively in the utility transmission and distribution structures industry.

      On May 24, 2004, the Company acquired all the outstanding shares of W.J. Whatley, Inc. (Whatley), a manufacturer of fiberglass poles primarily serving street and area lighting customers. Whatley’s operations are included in the Company’s condensed consolidated financial statements since the acquisition date. The total purchase price amounted to $9,327 in cash (including transaction costs). Goodwill of $6,233 was recognized as part of the purchase price allocation and was assigned to the Engineered Support Structures segment. The Company acquired Whatley to broaden its product line in lighting structures to include fiberglass poles, to acquire an integrated and trained workforce, and to gain leverage from combining the respective sales distribution groups.

      On August 2, 2004, the Company acquired substantially all the net assets of Sigma Industries, Inc. (Sigma), a manufacturer of overhead sign structures mainly serving the eastern United States. Sigma’s operations are included in the Company’s condensed consolidated financial statements since the acquisition date. The purchase price for the net assets of this business was $6,285 in cash. Goodwill of $391 was recognized as part of the purchase price allocation and was assigned to the Engineered Support Structures

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

segment. The Company acquired Sigma to broaden its expertise in and coverage of the sign structures industry.

      The Company’s summary proforma results of operations for the thirteen and thirty-nine weeks ended September 25, 2004 and September 27, 2003, assuming that the transactions occurred at the beginning of the periods presented are as follows:

                                 
Thirteen Weeks Ended Thirty-nine Weeks Ended


September 25, September 27, September 25, September 27,
2004 2003 2004 2003




Net sales
  $ 263,390     $ 235,765     $ 778,723     $ 689,695  
Net income
    7,293       4,546       16,591       18,702  
Earnings per share — diluted
  $ 0.30     $ 0.19     $ 0.68     $ 0.77  
 
3. Goodwill and Intangible Assets

      The Company’s annual impairment testing on its reporting units was performed during the third quarter of 2004. As a result of that testing, it was determined the goodwill and other intangible assets on the Company’s Consolidated Balance Sheet at September 25, 2004 were not impaired.

 
Amortized Intangible Assets

      The components of amortized intangible assets at September 25, 2004 and December 27, 2003 were as follows:

                         
As of September 25, 2004

Weighted
Gross Carrying Accumulated Average
Amount Amortization Life



Customer Relationships
  $ 47,691     $ 4,193       18 years  
Proprietary Software & Database
    2,609       1,218       6 years  
Patents & Proprietary Technology
    1,989       66       14 years  
Non-compete Agreements
    331       16       5 years  
     
     
         
    $ 52,620     $ 5,493          
     
     
         
                         
As of December 27, 2003

Gross Carrying Accumulated
Amount Amortization Life



Customer Relationships
  $ 11,500     $ 2,634       12 years  
Proprietary Software & Database
    1,650       908       5 years  
     
     
         
    $ 13,150     $ 3,542          
     
     
         

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Amortization expense for intangible assets during the third quarter of 2004 and 2003 was $858 and $322, respectively. Amortization expense for intangible assets for the thirty-nine weeks ended September 25, 2004, and September 27, 2003 was $1,951 and $966, respectively. Estimated amortization expense related to amortized intangible assets is as follows:

                 
Estimated
Amortization
Expense

2004
    2,792          
2005
    3,170          
2006
    2,887          
2007
    2,804          
2008
    2,804          
2009
    2,787          

Non-amortized intangible assets

      Under the provisions of SFAS 142, intangible assets with indefinite lives are not amortized. The carrying value of the PiRod, Newmark, and Sigma trade names are $4,750, $11,111, and $405 respectively. The Newmark and Sigma amounts arose from the 2004 acquisitions and the PiRod amount has not changed in the thirteen or thirty-nine weeks ended September 25, 2004.

      The indefinite lived intangible assets were tested for impairment separately from goodwill in the third quarter of 2004. The value of the trade names were determined using the relief from royalty method. Based on this evaluation, the Company determined that its trade names were not impaired as of September 25, 2004.

Goodwill

      The carrying amount of goodwill as of September 25, 2004 was as follows:

                                                 
Engineered
Support Concrete Support
Structures Structures Coatings Irrigation Tubing
Segment Segment Segment Segment Segment Total






Balance December 27, 2003
  $ 12,587     $     $ 42,192     $ 981     $ 262     $ 56,022  
Acquisitions
    6,641       23,669                         30,310  
Foreign Currency Translation
    (34 )                             (34 )
     
     
     
     
     
     
 
Balance September 25, 2004
  $ 19,194     $ 23,669     $ 42,192     $ 981     $ 262     $ 86,298  
     
     
     
     
     
     
 
 
4. Cash Flows

      The Company considers all highly liquid temporary cash investments purchased with a maturity of three months or less to be cash equivalents. Cash payments for interest and income taxes (net of refunds) for the thirty-nine weeks ended were as follows:

                 
Sept. 25, Sept. 27,
2004 2003


Interest
  $ 7,352     $ 7,974  
Income Taxes
    18,179       2,187  

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
5. Long-Term Debt
                   
Sept. 25, Dec. 27,
2004 2003


6.875% Senior Subordinated Notes (a)
    150,000        
Term Loan (b)
    75,000        
6.80% to 8.08% promissory notes, unsecured
          80,000  
Revolving credit agreement (c)
    74,100       40,000  
6.91% secured loan (d)
    9,614       9,881  
IDR Bonds (e)
    8,500       8,500  
1.24% to 6.50% notes
    8,942       11,281  
     
     
 
 
Total long-term debt
    326,156       149,662  
Less current installments of long-term debt
    1,251       15,009  
     
     
 
 
Long-term debt, excluding current installments
  $ 324,905     $ 134,653  
     
     
 


(a)  The $150 million of senior subordinated notes bear interest at 6.875% per annum and are due in May 2014. The notes may be repurchased after five years at specified prepayment premiums and are guaranteed by certain U.S. subsidiaries of the Company.
 
(b)  The $75 million term loan is with a group of banks and is unsecured. Principal payments are due beginning in 2005 through 2009. The Company may choose from the following three interest rate alternatives: the higher of prime rate or Federal Funds Rate plus 0.5%, the applicable Eurodollar rate plus a leverage ratio-based spread (which at September 25, 2004 was 1.75%) This loan may be prepaid at any time without penalty. The effective interest rate at September 25, 2004 was 3.4375%.
 
(c)  The revolving credit agreement is an unsecured facility with a group of banks for a maximum of $150,000. The facility has a termination date of May 4, 2009. The funds borrowed may be repaid at any time without penalty, or additional funds may be borrowed up to the facility limit. The Company may choose from the following three interest rate alternatives: the higher of prime rate or Federal Funds Rate plus 0.5%, the applicable Eurodollar rate plus a leverage ratio-based spread (which at September 25, 2004 was 1.45%) or up to $60,000 at a rate determined through a competitive bid process. The effective interest rate at September 25, 2004 was 3.15% and at December 27, 2003 was 1.81%.
 
(d)  The secured loan is through a finance company and is related to transportation equipment. The loan payments are required until November 2010, with a payment of $5.9 million due at the end of the loan. The loan may be prepaid at any time without penalty.
 
(e)  The Industrial Development Revenue Bonds were issued to finance the construction of a manufacturing facility. Variable interest is payable until final maturity June 1, 2025. The effective interest rate at September 25, 2004 was 1.56%.

      The lending agreements place certain restrictions on working capital, capital expenditures, payment of dividends, purchase of Company stock and additional borrowings. The company was in compliance with all debt covenants at September 25, 2004.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
6. Earnings Per Share

      The following table provides a reconciliation between Basic and Diluted earnings per share:

                             
Dilutive
Basic Effect of Diluted
EPS Stock Options EPS



Thirteen weeks ended
                       
 
September 25, 2004:
                       
   
Net earnings
  $ 7,104           $ 7,104  
   
Shares outstanding
    23,887       577       24,464  
   
Per share amount
  $ 0.30       .01     $ 0.29  
Thirteen weeks ended
                       
 
September 27, 2003:
                       
   
Net earnings
  $ 4,093           $ 4,093  
   
Shares outstanding
    23,774       511       24,285  
   
Per share amount
  $ 0.17           $ 0.17  
Thirty-nine weeks ended
                       
 
September 25, 2004:
                       
   
Net earnings
  $ 15,417           $ 15,417  
   
Shares outstanding
    23,866       599       24,465  
   
Per share amount
  $ 0.65       .02     $ 0.63  
Thirty-nine weeks ended
                       
 
September 27, 2003:
                       
   
Net earnings
  $ 17,753           $ 17,753  
   
Shares outstanding
    23,813       532       24,345  
   
Per share amount
  $ 0.75       .02     $ 0.73  
 
7. Comprehensive Income

      Results of operations for foreign subsidiaries are translated using the average exchange rates during the period. Assets and liabilities are translated at the exchange rates in effect on the balance sheet dates. Currency translation adjustment is the Company’s only component of other comprehensive income.

                                 
Thirteen Weeks Thirty-nine Weeks
Ended Ended


Sept. 25, Sept. 27, Sept. 25, Sept. 27,
2004 2003 2004 2003




Net earnings
  $ 7,104     $ 4,093     $ 15,417     $ 17,753  
Currency translation adjustment
    1,313       (58 )     54       4,891  
     
     
     
     
 
Total comprehensive income
  $ 8,417     $ 4,035     $ 15,471     $ 22,644  
     
     
     
     
 
 
8. Business Segments

      The Company reports its businesses as five reportable segments:

      Engineered Support Structures: This segment consists of the manufacture of engineered metal structures and components for the lighting, traffic, utility and wireless communication industries;

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NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Concrete Support Structures: The Company added this reportable segment in the second quarter of fiscal 2004 as a result of the April 2004 acquisition of Newmark. This segment consists of the manufacture of engineered concrete structures primarily for the utility industry;

      Coatings: This segment consists of galvanizing, anodizing and powder coating services;

      Irrigation: This segment consists of the manufacture of agricultural irrigation equipment and related parts and services; and

      Tubing: This segment consists of the manufacture of tubular products.

      In addition to these five reportable segments, the Company has other businesses that individually are not more than 10% of consolidated sales. These businesses, which include wind energy development, machine tool accessories and industrial fasteners, are reported in the “Other” category.

      In the first quarter of fiscal 2004, the Company changed its methodology regarding the reporting of net corporate expense, which is now reported separately rather than allocated to the respective reportable segments. The Company believes this provides for better reporting of the operational performance of its segments. Net corporate expense is net of certain service-related expenses that are allocated to business units generally on the basis of employee headcounts and sales dollars. Figures for 2003 have been reclassified to conform to the 2004 presentation.

      The Company is reorganizing its management structure to better serve the electrical utility structures industry. This reorganization will result in a change in the Company’s segment reporting structure. The Company’s plan is to change its segment reporting structure in the fourth quarter of 2004. The future reportable segments are expected to be as follows: Irrigation, Tubing, Coatings, Engineered Support Structures, and Utility (including the prior Utility product line and the current Concrete Support Structures segment).

                                     
Thirteen Weeks Ended Thirty-nine Weeks Ended


Sept. 25, Sept. 27, Sept. 25, Sept. 27,
2004 2003 2004 2003




Sales:
                               
 
Engineered Support Structures segment:
                               
   
Lighting & Traffic
  $ 81,970     $ 64,367     $ 210,654     $ 183,378  
   
Utility
    29,221       22,547       79,112       61,732  
   
Wireless Communication
    24,266       19,832       65,205       46,925  
     
     
     
     
 
      135,457       106,746       354,971       292,035  
 
Concrete Support Structures segment
    24,921             41,496        
 
Coatings segment
    22,486       25,641       68,710       76,359  
 
Irrigation segment
    62,593       59,260       230,274       206,173  
 
Tubing segment
    21,990       13,343       63,409       43,819  
 
Other
    4,117       4,044       12,980       13,121  
     
     
     
     
 
      271,564       209,034       771,840       631,507  

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

                                   
Thirteen Weeks Ended Thirty-nine Weeks Ended


Sept. 25, Sept. 27, Sept. 25, Sept. 27,
2004 2003 2004 2003




Intersegment Sales:
                               
 
Engineered Support Structures
    630             630        
 
Concrete Support Structures
    466             466        
 
Coatings
    3,897       3,162       11,459       8,723  
 
Irrigation
    12       244       175       385  
 
Tubing
    2,926       2,448       11,592       9,998  
 
Other
    743       682       2,718       1,943  
     
     
     
     
 
      8,674       6,536       27,040       21,049  
Net Sales
                               
 
Engineered Support Structures
    134,827       106,746       354,341       292,035  
 
Concrete Support Structures
    24,455             41,030        
 
Coatings
    18,589       22,479       57,251       67,636  
 
Irrigation
    62,581       59,016       230,099       205,788  
 
Tubing
    19,064       10,895       51,817       33,821  
 
Other
    3,374       3,362       10,262       11,178  
     
     
     
     
 
Consolidated Net Sales
  $ 262,890     $ 202,498     $ 744,800     $ 610,458  
     
     
     
     
 
Operating Income
                               
 
Engineered Support Structures
  $ 7,784     $ 5,266     $ 15,192     $ 14,011  
 
Concrete Support Structures
    3,212             4,967        
 
Coatings
    1,471       1,866       4,538       5,434  
 
Irrigation
    4,533       4,794       28,386       25,574  
 
Tubing
    4,152       1,588       9,658       5,056  
 
Other
    (1,247 )     (906 )     (2,332 )     (1,780 )
 
Net corporate expense
    (4,073 )     (2,751 )     (13,819 )     (9,656 )
     
     
     
     
 
Total Operating Income
  $ 15,832     $ 9,857     $ 46,590     $ 38,639  
     
     
     
     
 
 
9. Guarantor/Non-Guarantor Financial Information

      On May 4, 2004, the Company completed a $150,000,000 offering of 6 7/8% Senior Subordinated Notes. The Notes are guaranteed, jointly, severally, fully and unconditionally, on a senior subordinated basis by certain of the Company’s current and future direct and indirect domestic subsidiaries (collectively the “Guarantors”), excluding its other current domestic and foreign subsidiaries which do not guarantee the debt (collectively referred to as the “Non-Guarantors”). All Guarantors are 100% owned by the parent company.

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Condensed consolidated financial information for the Parent Company, the Guarantor Subsidiaries and the Non-Guarantor Subsidiaries is as follows:

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

For the Thirteen Weeks Ended September 25, 2004
                                           
Parent Guarantors Non-Guarantors Eliminations Total





Product sales
  $ 144,746     $ 43,128     $ 71,142     $ (17,953 )     241,063  
Services sales
    13,461       8,697       3,565       (3,896 )     21,827  
     
     
     
     
     
 
 
Net sales
    158,207       51,825       74,707       (21,849 )     262,890  
Product cost of sales
    114,331       34,049       54,318       (17,492 )     185,206  
Services cost of sales
    10,362       7,639       2,479       (3,896 )     16,584  
     
     
     
     
     
 
 
Total cost of sales
    124,693       41,688       56,797       (21,388 )     201,790  
     
     
     
     
     
 
 
Gross profit
    33,514       10,137       17,910       (461 )     61,100  
Selling, general and administrative expenses
    25,505       7,229       12,534             45,268  
     
     
     
     
     
 
 
Operating income
    8,009       2,908       5,376       (461 )     15,832  
     
     
     
     
     
 
Other income (deductions):
                                       
 
Interest expense
    (4,330 )     (4 )     (320 )     15       (4,639 )
 
Interest income
    48       1       653       (15 )     687  
 
Debt prepayment expenses
                             
 
Miscellaneous
    4       (2,052 )     2,025             (23 )
     
     
     
     
     
 
      (4,278 )     (2,055 )     2,358             (3,975 )
     
     
     
     
     
 
Earnings before income taxes, minority interest and equity in earnings/ (losses) of nonconsolidated subsidiaries
    3,731       853       7,734       (461 )     11,857  
     
     
     
     
     
 
Income tax expense:
                                       
 
Current
    1,893       (376 )     2,368             3,885  
 
Deferred
    (377 )     945       (146 )           422  
     
     
     
     
     
 
      1,516       569       2,222             4,307  
     
     
     
     
     
 
Earnings before minority interest, and equity in earnings/ (losses) of nonconsolidated subsidiaries
    2,215       284       5,512       (461 )     7,550  
Minority interest
                (668 )           (668 )
Equity in earnings/ (losses) of nonconsolidated subsidiaries
    5,350                   (5,128 )     222  
     
     
     
     
     
 
 
Net earnings
  $ 7,565     $ 284     $ 4,844     $ (5,589 )   $ 7,104  
     
     
     
     
     
 

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

For the Thirty-nine Weeks Ended September 25, 2004

                                           
Parent Guarantors Non-Guarantors Eliminations Total





Product sales
  $ 429,270     $ 90,723     $ 203,652     $ (43,331 )     680,314  
Services sales
    38,612       26,421       10,912       (11,459 )     64,486  
     
     
     
     
     
 
 
Net sales
    467,882       117,144       214,564       (54,790 )     744,800  
Product cost of sales
    334,836       72,585       153,030       (42,923 )     517,528  
Services cost of sales
    29,888       22,632       7,751       (11,459 )     48,812  
     
     
     
     
     
 
 
Total cost of sales
    364,724       95,217       160,781       (54,382 )     566,340  
     
     
     
     
     
 
 
Gross profit
    103,158       21,927       53,783       (408 )     178,460  
Selling, general and administrative expenses
    75,520       18,118       38,232             131,870  
     
     
     
     
     
 
 
Operating income
    27,638       3,809       15,551       (408 )     46,590  
     
     
     
     
     
 
Other income (deductions):
                                       
 
Interest expense
    (10,360 )     (14 )     (824 )     94       (11,104 )
 
Interest income
    132       2       1,342       (94 )     1,382  
 
Debt prepayment expenses
    (9,860 )                       (9,860 )
 
Miscellaneous
    (14 )     (1,959 )     1,690             (283 )
     
     
     
     
     
 
      (20,102 )     (1,971 )     2,208             (19,865 )
     
     
     
     
     
 
Earnings before income taxes, minority interest and equity in earnings/ (losses) of nonconsolidated subsidiaries
    7,536       1,838       17,759       (408 )     26,725  
     
     
     
     
     
 
Income tax expense:
                                       
 
Current
    9,862       (519 )     6,468             15,811  
 
Deferred
    (6,909 )     1,487       (626 )           (6,048 )
     
     
     
     
     
 
      2,953       968       5,842             9,763  
     
     
     
     
     
 
Earnings before minority interest, and equity in earnings/ (losses) of nonconsolidated subsidiaries
    4,583       870       11,917       (408 )     16,962  
Minority interest
                (1,841 )           (1,841 )
Equity in earnings/ (losses) of nonconsolidated subsidiaries
    11,242                   (10,946 )     296  
     
     
     
     
     
 
 
Net earnings
  $ 15,825     $ 870     $ 10,076     $ (11,354 )   $ 15,417  
     
     
     
     
     
 

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

For the Thirteen Weeks Ended September 27, 2003

                                           
Parent Guarantors Non-Guarantors Eliminations Total





Product sales
  $ 105,090     $ 16,309     $ 62,894     $ (4,953 )   $ 179,340  
Services sales
    11,779       11,653       2,888       (3,162 )     23,158  
     
     
     
     
     
 
 
Net sales
    116,869       27,962       65,782       (8,115 )     202,498  
Product cost of sales
    80,665       13,409       47,679       (5,149 )     136,604  
Services cost of sales
    9,301       9,683       2,266       (3,162 )     18,088  
     
     
     
     
     
 
 
Total cost of sales
    89,966       23,092       49,945       (8,311 )     154,692  
     
     
     
     
     
 
 
Gross profit
    26,903       4,870       15,837       196       47,806  
Selling, general and administrative expenses
    23,012       4,280       10,657             37,949  
     
     
     
     
     
 
 
Operating income
    3,891       590       5,180       196       9,857  
     
     
     
     
     
 
Other income (deductions):
                                       
 
Interest expense
    (2,269 )     (6 )     (439 )     22       (2,692 )
 
Interest income
    29             227       (22 )     234  
 
Miscellaneous
    36             15             51  
     
     
     
     
     
 
      (2,204 )     (6 )     (197 )           (2,407 )
     
     
     
     
     
 
Earnings before income taxes, minority interest and equity in earnings/ (losses) of nonconsolidated subsidiaries
    1,687       584       4,983       196       7,450  
     
     
     
     
     
 
Income tax expense:
                                       
 
Current
    944       100       1,844             2,888  
 
Deferred
    (93 )     116       (182 )           (159 )
     
     
     
     
     
 
      851       216       1,662             2,729  
     
     
     
     
     
 
Earnings before minority interest, and equity in earnings/ (losses) of nonconsolidated subsidiaries
    836       368       3,321       196       4,721  
Minority interest
                (637 )           (637 )
Equity in losses of nonconsolidated subsidiaries
    3,061                   (3,052 )     9  
     
     
     
     
     
 
 
Net earnings
  $ 3,897     $ 368     $ 2,684     $ (2,856 )   $ 4,093  
     
     
     
     
     
 

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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

For the Thirty-nine Weeks Ended September 27, 2003

                                           
Parent Guarantors Non-Guarantors Eliminations Total





Product sales
  $ 348,716     $ 41,555     $ 174,038     $ (25,017 )   $ 539,292  
Services sales
    35,464       34,591       9,834       (8,723 )     71,166  
     
     
     
     
     
 
 
Net sales
    384,180       76,146       183,872       (33,740 )     610,458  
Product cost of sales
    261,772       36,197       130,460       (25,121 )     403,308  
Services cost of sales
    27,998       28,488       7,240       (8,723 )     55,003  
     
     
     
     
     
 
 
Total cost of sales
    289,770       64,685       137,700       (33,844 )     458,311  
     
     
     
     
     
 
 
Gross profit
    94,410       11,461       46,172       104       152,147  
Selling, general and administrative expenses
    68,322       13,935       31,251             113,508  
     
     
     
     
     
 
 
Operating income
    26,088       (2,474 )     14,921       104       38,639  
     
     
     
     
     
 
Other income (deductions):
                                       
 
Interest expense
    (6,915 )     (23 )     (1,295 )     225       (8,008 )
 
Interest income
    244             766       (225 )     785  
 
Miscellaneous
    103       13       (220 )           (104 )
     
     
     
     
     
 
      (6,568 )     (10 )     (749 )           (7,327 )
     
     
     
     
     
 
Earnings before income taxes, minority interest and equity in earnings/ (losses) of nonconsolidated subsidiaries
    19,520       (2,484 )     14,172       104       31,312  
     
     
     
     
     
 
Income tax expense:
                                       
 
Current
    6,335       (1,603 )     4,998             9,730  
 
Deferred
    1,626       563       (428 )           1,761  
     
     
     
     
     
 
      7,961       (1,040 )     4,570             11,491  
     
     
     
     
     
 
Earnings before minority interest, and equity in earnings/ (losses) of nonconsolidated subsidiaries
    11,559       (1,444 )     9,602       104       19,821  
Minority interest
                (1,625 )           (1,625 )
Equity in losses of nonconsolidated subsidiaries
    6,090                   (6,533 )     (443 )
     
     
     
     
     
 
 
Net earnings
  $ 17,649     $ (1,444 )   $ 7,977     $ (6,429 )   $ 17,753  
     
     
     
     
     
 

18


Table of Contents

VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED BALANCE SHEETS

September 25, 2004
                                             
Parent Guarantors Non-Guarantors Eliminations Total





ASSETS
Current assets:
                                       
 
Cash and cash equivalents
  $ 6,120     $ 1,035     $ 23,402     $     $ 30,557  
 
Receivables, net
    79,218       28,402       81,738       (21 )     189,337  
 
Inventories
    103,379       41,568       52,856             197,803  
 
Prepaid expenses
    2,652       693       6,211             9,556  
 
Refundable and deferred income taxes
    7,429       1,089       324             8,842  
     
     
     
     
     
 
   
Total current assets
    198,798       72,787       164,531       (21 )     436,095  
Property, plant and equipment, at cost
    319,044       72,759       97,437             489,240  
 
Less accumulated depreciation and amortization
    197,474       23,079       59,615             280,168  
     
     
     
     
     
 
 
Net property, plant and equipment
    121,570       49,680       37,822             209,072  
     
     
     
     
     
 
Goodwill
    20,370       54,417       11,511             86,298  
Other intangible assets
          60,588       2,805             63,393  
Investment in subsidiaries and intercompany accounts
    328,743       32,857       (2,973 )     (358,627 )      
Other assets
    32,832             561       (1,900 )     31,493  
     
     
     
     
     
 
   
Total assets
  $ 702,313     $ 270,329     $ 214,257     $ (360,548 )   $ 826,351  
     
     
     
     
     
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
Current liabilities:
                                       
 
Current installments of long-term debt
  $ 1,069     $ 33     $ 149     $     $ 1,251  
 
Notes payable to banks
    6,400             10,678             17,078  
 
Accounts payable
    35,956       9,807       38,554             84,317  
 
Accrued expenses
    44,469       6,162       20,442       (21 )     71,052  
 
Dividends payable
    1,913                         1,913  
     
     
     
     
     
 
   
Total current liabilities
    89,807       16,002       69,823       (21 )     175,611  
Deferred income taxes
    13,449       2,245       2,449             18,143  
Long-term debt, excluding current installments
    320,320       100       6,385       (1,900 )     324,905  
Minority interest in consolidated subsidiaries
                9,005             9,005  
Other noncurrent liabilities
    20,511             1,506             22,017  
Shareholders’ equity:
                                       
   
Common stock of $1 par value
    27,900       14,249       21,435       (35,684 )     27,900  
   
Additional paid-in capital
          159,081       59,622       (218,703 )      
   
Retained earnings
    295,823       78,652       46,125       (104,240 )     316,360  
   
Accumulated other comprehensive loss
                (2,093 )           (2,093 )
   
Treasury stock
    (64,431 )                       (64,431 )
   
Unearned restricted stock
    (1,066 )                       (1,066 )
     
     
     
     
     
 
   
Total shareholders’ equity
    258,226       251,982       125,089       (358,627 )     276,670  
     
     
     
     
     
 
   
Total liabilities and shareholders’ equity
  $ 702,313     $ 270,329     $ 214,257     $ (360,548 )   $ 826,351  
     
     
     
     
     
 

19


Table of Contents

VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

December 27, 2003

                                             
Parent Guarantors Non-Guarantors Eliminations Total





ASSETS
Current assets:
                                       
 
Cash and cash equivalents
  $ 1,982     $ 612     $ 30,751     $     $ 33,345  
 
Receivables, net
    60,935       17,660       73,269       (99 )     151,765  
 
Inventories
    62,290       15,659       39,100       (574 )     116,475  
 
Prepaid expenses
    2,978       451       5,193             8,622  
 
Refundable and deferred income taxes
    9,784       933       186             10,903  
     
     
     
     
     
 
   
Total current assets
    137,969       35,315       148,499       (673 )     321,110  
Property, plant and equipment, at cost
    313,542       38,926       96,210             448,678  
 
Less accumulated depreciation and amortization
    183,524       18,748       56,303             258,575  
     
     
     
     
     
 
 
Net property, plant and equipment
    130,018       20,178       39,907             190,103  
     
     
     
     
     
 
Goodwill
    20,370       30,747       4,905             56,022  
Other intangible assets
          14,358                   14,358  
Investment in subsidiaries and intercompany accounts
    190,685       50,271       4,073       (245,029 )      
Other assets
    26,430             174       (3,400 )     23,204  
Deferred Income Taxes
          2,757             (2,757 )      
     
     
     
     
     
 
   
Total assets
  $ 505,472     $ 153,626     $ 197,558     $ (251,859 )   $ 604,797  
     
     
     
     
     
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
Current liabilities:
                                       
 
Current installments of long-term debt
  $ 14,843     $ 61     $ 105     $     $ 15,009  
 
Notes payable to banks
                15,500             15,500  
 
Accounts payable
    15,340       7,893       40,023             63,256  
 
Accrued expenses
    34,240       4,587       17,128       (99 )     55,856  
 
Dividends payable
    1,921                         1,921  
     
     
     
     
     
 
   
Total current liabilities
    66,344       12,541       72,756       (99 )     151,542  
Deferred income taxes
    22,641             2,864       (2,757 )     22,748  
Long-term debt, excluding current installments
    128,191       120       9,742       (3,400 )     134,653  
Minority interest in consolidated subsidiaries
                8,244             8,244  
Other noncurrent liabilities
    20,081             2,035             22,116  
Shareholders’ equity:
                                       
   
Common stock of $1 par value
    27,900       14,248       21,429       (35,677 )     27,900  
   
Additional paid-in capital
          68,978       46,340       (115,318 )      
   
Retained earnings
    307,494       57,739       36,295       (94,608 )     306,920  
   
Accumulated other comprehensive loss
                (2,147 )           (2,147 )
   
Treasury stock
    (65,975 )                       (65,975 )
   
Unearned restricted stock
    (1,204 )                       (1,204 )
     
     
     
     
     
 
   
Total shareholders’ equity
    268,215       140,965       101,917       (245,603 )     265,494  
     
     
     
     
     
 
   
Total liabilities and shareholders’ equity
  $ 505,472     $ 153,626     $ 197,558     $ (251,859 )   $ 604,797  
     
     
     
     
     
 

20


Table of Contents

VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

For the Thirty-nine Weeks Ended September 25, 2004
                                               
Parent Guarantors Non-Guarantors Eliminations Total





Cash flows from operations:
                                       
 
Net earnings
  $ 15,825     $ 870     $ 10,076     $ (11,354 )   $ 15,417  
 
Adjustments to reconcile net earnings to net cash flows from operations:
                                       
   
Depreciation and amortization
    17,224       6,170       5,222             28,616  
   
(Gain)/loss on sale of property, plant and equipment
    438       3       (70 )           371  
   
Equity in (earnings)/losses of nonconsolidated subsidiaries
    (296 )                       (296 )
   
Minority interest
                1,841             1,841  
   
Deferred income taxes
    (6,908 )     1,487       (627 )           (6,048 )
   
Other adjustments
    245             278             523  
   
Changes in assets and liabilities:
                                       
     
Receivables
    (17,622 )     2,351       (3,460 )     (78 )     (18,809 )
     
Inventories
    (41,122 )     (10,692 )     (10,621 )           (62,435 )
     
Prepaid expenses
    327       481       (841 )           (33 )
     
Accounts payable
    15,351       (784 )     (1,920 )           12,647  
     
Accrued expenses
    10,230       (1,199 )     2,702       78       11,811  
     
Other noncurrent liabilities
    1,119             (1,218 )           (99 )
     
Income taxes payable
    711       326       (1,113 )           (76 )
     
     
     
     
     
 
   
Net cash flows from operations
    (4,478 )     (987 )     249       (11,354 )     (16,570 )
     
     
     
     
     
 
Cash flows from investing activities:
                                       
 
Purchase of property, plant and equipment
    (8,085 )     (1,445 )     (2,813 )           (12,343 )
 
Acquisitions, net of cash acquired
    (125,438 )                       (125,438 )
 
Investment in nonconsolidated subsidiary
    (2,450 )                       (2,450 )
 
Proceeds from sale of property, plant and equipment
    64             1,372             1,436  
 
Proceeds from minority interests
                (1,357 )           (1,357 )
 
Other, net
    (30,024 )     14,410       4,237       9,854       (1,523 )
     
     
     
     
     
 
   
Net cash flows from investing activities
    (165,933 )     12,965       1,439       9,854       (141,675 )
     
     
     
     
     
 
Cash flows from financing activities:
                                       
 
Net repayments under short-term agreements
    6,400       (11,388 )     (4,690 )           (9,678 )
 
Proceeds from long-term borrowings
    263,100             71             263,171  
 
Principal payments on long-term obligations
    (84,745 )     (167 )     (4,564 )     1,500       (87,976 )
 
Dividends paid
    (5,741 )                       (5,741 )
 
Proceeds from exercises under stock plans
    1,681                         1,681  
 
Debt issuance costs
    (5,520 )                       (5,520 )
 
Purchase of common treasury shares:
                                       
   
Stock plan exercises
    (626 )                       (626 )
     
     
     
     
     
 
   
Net cash flows from financing activities
    174,549       (11,555 )     (9,183 )     1,500       155,311  
     
     
     
     
     
 
 
Effect of exchange rate changes on cash and cash equivalents
                146             146  
     
     
     
     
     
 
 
Net change in cash and cash equivalents
    4,138       423       (7,349 )           (2,788 )
 
Cash and cash equivalents — beginning of year
    1,982       612       30,751             33,345  
     
     
     
     
     
 
 
Cash and cash equivalents — end of year
  $ 6,120     $ 1,035     $ 23,402     $     $ 30,557  
     
     
     
     
     
 

21


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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

For the Thirty-nine Weeks Ended September 27, 2003

                                               
Parent Guarantors Non-Guarantors Eliminations Total





Cash flows from operations:
                                       
 
Net earnings
  $ 17,649     $ (1,444 )   $ 7,977     $ (6,429 )   $ 17,753  
 
Adjustments to reconcile net earnings to net cash flows from operations:
                                       
   
Depreciation and amortization
    16,847       3,783       4,957             25,587  
   
(Gain)/loss on sale of property, plant and equipment
    138       (4 )     401             535  
   
Equity in (earnings) / losses of nonconsolidated subsidiaries
    443                         443  
   
Minority interest
                1,625             1,625  
   
Deferred income taxes
    1,626       563       (428 )           1,761  
   
Other adjustments
    383             869             1,252  
   
Changes in assets and liabilities:
                                       
     
Receivables
    (11,894 )     (3 )     1,467       (275 )     (10,705 )
     
Inventories
    12,903       2,770       (3,626 )     (726 )     11,321  
     
Prepaid expenses
    (713 )     162       (4,628 )           (5,179 )
     
Accounts payable
    1,675       (3,231 )     (7 )           (1,563 )
     
Accrued expenses
    (16,487 )     (1,943 )     2,041       275       (16,114 )
     
Other noncurrent liabilities
    232             (1,134 )           (902 )
     
Income taxes payable
    5,763       (3,443 )     3,859             6,179  
     
     
     
     
     
 
   
Net cash flows from operations
    28,565       (2,790 )     13,373       (7,155 )     31,993  
     
     
     
     
     
 
Cash flows from investing activities:
                                       
 
Purchase of property, plant and equipment
    (9,280 )     (792 )     (3,613 )           (13,685 )
 
Investment in nonconsolidated subsidiary
    (735 )                       (735 )
 
Proceeds from sale of property, plant and equipment
    60       26       4             90  
 
Proceeds from minority interests
                (559 )           (559 )
 
Other, net
    (6,150 )     3,505       (4,543 )     6,055       (1,133 )
     
     
     
     
     
 
   
Net cash flows from investing activities
    (16,105 )     2,739       (8,711 )     6,055       (16,022 )
     
     
     
     
     
 
Cash flows from financing activities:
                                       
 
Net borrowings under short-term agreements
    10,000             9,771             19,771  
 
Proceeds from long-term borrowings
    134             666             800  
 
Principal payments on long-term obligations
    (21,483 )     (114 )     (1,529 )     1,100       (22,026 )
 
Dividends paid
    (5,374 )                       (5,374 )
 
Proceeds from exercises under stock plans
    769                         769  
 
Purchase of common treasury shares:
                                       
   
Stock repurchase program
    (3,351 )                       (3,351 )
   
Stock plan exercises
    (369 )                       (369 )
     
     
     
     
     
 
   
Net cash flows from financing activities
    (19,674 )     (114 )     8,908       1,100       (9,780 )
     
     
     
     
     
 
Effect of exchange rate changes on cash and cash equivalents
                1,029             1,029  
     
     
     
     
     
 
Net change in cash and cash equivalents
    (7,214 )     (165 )     14,599             7,220  
Cash and cash equivalents — beginning of year
    8,166       691       10,657             19,514  
     
     
     
     
     
 
Cash and cash equivalents — end of year
  $ 952     $ 526     $ 25,256     $     $ 26,734  
     
     
     
     
     
 

22


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VALMONT INDUSTRIES, INC. AND SUBSIDIARIES

PART 1. FINANCIAL INFORMATION

 
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

      Management’s discussion and analysis contains forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. These forward looking statements are based on assumptions that management has made in light of experience in the industries in which the Company operates, as well as management’s perceptions of historical trends, current conditions, expected future developments and other factors believed to be appropriate under the circumstances. Readers of this report should understand that these statements are not guarantees of performance or results. They involve risks, uncertainties (some of which are beyond the Company’s control) and assumptions. Although management believes that these forward-looking statements are based on reasonable assumptions, many factors could affect the Company’s actual financial results and cause them to differ materially from those anticipated in the forward-looking statements. These factors include, among other things, risk factors described from time to time in the Company’s reports to the Securities and Exchange Commission, as well as future economic and market circumstances, industry conditions, company performance and financial results, operating efficiencies, availability and price of raw materials, availability and market acceptance of new products, product pricing, domestic and international competitive environments, and actions and policy changes of domestic and foreign governments.

      We report our businesses as five reportable segments. See Note 8 to the Condensed Consolidated Financial Statements. In the first quarter of fiscal 2004, we changed our methodology for reporting net corporate expense in the segment reporting. Starting in 2004, we are reporting net corporate expense separately rather than allocating net corporate expense to the operating segments, as we believe this provides for better reporting of the operational of our segments. Figures for 2003 have been reclassified to conform to the 2004 presentation. We plan to change our segment reporting structure in the fourth quarter of 2004. The future reportable segments are expected to be as follows: Irrigation, Tubing, Coatings, Engineered Support Structures and Utility (including the prior Utility product line and the current Concrete Support Structures segment).

      The following discussion and analysis provides information which management believes is relevant to an assessment and understanding of our condensed consolidated results of operations and financial position. This discussion should be read in conjunction with the Condensed Consolidated Financial Statements and related notes.

Results of Operations

      Dollars in thousands, except per share amounts

                                                     
Thirteen Weeks Ended Thirty-nine Weeks Ended


Sept. 25, Sept. 27, % Incr. Sept. 25, Sept. 27, % Incr.
2004 2003 (Decr) 2004 2003 (Decr)






Consolidated
                                               
 
Net sales
  $ 262,890     $ 202,498       29.8 %   $ 744,800     $ 610,458       22.0 %
 
Gross profit
    61,100       47,806       27.8 %     178,460       152,147       17.3 %
   
as a percent of sales
    23.2 %     23.6 %             24.0 %     24.9 %        
 
SG&A expense
    45,268       37,949       19.3 %     131,870       113,508       16.2 %
   
as a percent of sales
    17.2 %     18.7 %             17.7 %     18.6 %        
 
Operating income
    15,832       9,857       60.6 %     46,590       38,639       20.6 %
   
as a percent of sales
    6.0 %     4.9 %             6.3 %     6.3 %        
 
Net interest expense
    3,952       2,458       60.7 %     9,722       7,223       34.6 %
 
Effective tax rate
    36.3 %     36.6 %             36.5 %     36.7 %        
 
Net earnings
    7,104       4,093       73.6 %     15,417       17,753       -13.2 %
 
Earnings per share
    0.29       0.17       70.6 %     0.63       0.73       -13.7 %

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Thirteen Weeks Ended Thirty-nine Weeks Ended


Sept. 25, Sept. 27, % Incr. Sept. 25, Sept. 27, % Incr.
2004 2003 (Decr) 2004 2003 (Decr)






Engineered Structures segment
                                               
 
Net sales
    134,827       106,746       26.9 %     354,341       292,035       21.6 %
 
Gross profit
    29,967       25,590       17.1 %     81,974       74,418       10.2 %
 
SG&A expense
    22,183       20,324       9.1 %     66,782       60,407       10.6 %
 
Operating income
    7,784       5,266       47.8 %     15,192       14,011       8.4 %
Concrete Structures segment
                                               
 
Net sales
    24,455             NM       41,030             NM  
 
Gross profit
    5,977             NM       10,006             NM  
 
SG&A expense
    2,765             NM       5,039             NM  
 
Operating income
    3,212             NM       4,967             NM  
Coatings segment
                                               
 
Net sales
    18,589       22,479       -17.3 %     57,251       67,636       -15.4 %
 
Gross profit
    3,891       4,310       -9.7 %     11,960       12,900       -7.3 %
 
SG&A expense
    2,420       2,444       -1.0 %     7,422       7,466       -0.6 %
 
Operating income
    1,471       1,866       -21.1 %     4,538       5,434       -16.5 %
Irrigation segment
                                               
 
Net sales
    62,581       59,016       6.0 %     230,099       205,788       11.8 %
 
Gross profit
    14,194       14,128       0.5 %     57,442       52,934       8.5 %
 
SG&A expense
    9,661       9,334       3.5 %     29,056       27,360       6.2 %
 
Operating income
    4,533       4,794       -5.4 %     28,386       25,574       11.0 %
Tubing segment
                                               
 
Net sales
    19,064       10,895       75.0 %     51,817       33,821       53.2 %
   
Gross profit
    6,127       2,769       121.3 %     15,219       8,794       73.1 %
   
SG&A expense
    1,975       1,181       67.2 %     5,561       3,738       48.8 %
   
Operating income
    4,152       1,588       161.5 %     9,658       5,056       91.0 %
Other
                                               
 
Net sales
    3,374       3,362       0.3 %     10,262       11,178       -8.2 %
 
Gross profit
    942       1,007       -6.5 %     3,216       3,710       -13.3 %
 
SG&A expense
    2,189       1,913       14.4 %     5,548       5,490       1.0 %
 
Operating loss
    (1,247 )     (906 )     -37.5 %     (2,332 )     (1,780 )     -30.9 %
Net Corporate expense
                                               
 
Gross profit
    2       2       NM       (1,357 )     (609 )     NM  
 
SG&A expense
    4,075       2,753       48.1 %     12,462       9,047       37.7 %
 
Operating loss
    (4,073 )     (2,751 )     -48.1 %     (13,819 )     (9,656 )     -43.1 %

     Overview

      In 2004, we completed three acquisitions. On April 16, 2004, we completed the purchase of Newmark International, Inc. (Newmark), a manufacturer of concrete and steel pole structures mainly for the utility industry. The purchase price was approximately $110.2 million in cash (including transaction costs), plus the assumption of approximately $11.5 million in interest-bearing debt. On May 24, 2004, we completed the purchase of W.J. Whatley, Inc. (Whatley), a manufacturer of fiberglass poles principally for outdoor lighting applications. The purchase price for the Whatley shares was approximately $9.3 million in cash (including transaction costs), plus the assumption of approximately $0.7 million in interest-bearing debt. On August 2, 2004 we completed the purchase of all the net assets of Sigma Industries, Inc. (Sigma), a manufacturer of overhead sign structures mainly serving the eastern United States. The purchase price for the net assets of this business was approximately $6.3 million, plus the assumption of approximately $0.4 million in interest-bearing debt. The results of these operations are included in our consolidated results starting on the closing dates of the acquisitions. The funds used for acquisitions were borrowed through our existing credit facilities. See also “Liquidity and Capital Resources”.

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      Net sales increased on a quarterly and year-to-date basis in 2004 as compared with 2003, for all segments except the Coatings segment. The increase in sales came from a combination of acquisitions completed in 2004, sales price increases to offset rising steel costs and overall increased sales in the Irrigation, Engineered Support Structures (ESS) and Tubing segments. The acquisitions of Newmark, Whatley and Sigma collectively contributed $30.5 and $48.0 million to consolidated net sales in the thirteen and thirty-nine weeks, respectively, ended September 25, 2004. Sales increases in the Irrigation, Tubing and ESS segments in 2004 were also the result of generally higher selling prices. In response to rapidly rising steel costs this year, we increased our selling prices where possible to offset the impact of higher steel costs. We estimate that the net negative impact of rising steel prices on gross profit was approximately $3.0 million and $7.0 million for the thirteen and thirty-nine weeks ended September 25, 2004, respectively. Steel prices continued to increase in the third quarter of 2004, but at a lower rate than the first six months of this year. The increase in selling, general and administrative (SG&A) spending on a quarterly and year-to-date basis in 2004 principally related to the addition of the operations of Newmark, Whatley and Sigma this year ($3.7 million and $6.2 million, respectively), increased employee incentives in 2004 ($2.1 million and $5.7 million, respectively), and higher sales commissions associated with the increase in sales ($1.0 million and $1.5 million, respectively).

      Interest expense increased in the third quarter of 2004 as compared with 2003, mainly due to increased borrowing levels this year associated with the Newmark, Whatley and Sigma acquisitions. The $9.9 million in 2004 year-to-date “Debt prepayment expenses” relates to a charge we incurred in the second quarter as part of the refinancing of our long-term debt. The refinancing included prepaying our promissory notes, issuing $150 million in senior subordinated notes, and entering into a new $225 million bank financing arrangement, consisting of a $75 million term loan and a $150 million revolving credit agreement. The charge to earnings mainly was related to the prepayment of our promissory notes. Our share of the earnings in our nonconsolidated subsidiaries improved from last year, due to improvement in the operations of our Mexican joint venture, which manufactures utility and wireless communication structures, and in the operations of our irrigation distributor in Argentina.

     Engineered Support Structures (ESS) segment

      In the ESS segment, sales improved in North America and Europe, both on a quarterly and year-to-date basis. While sales in China were down in the third quarter, year-to-date sales for 2004 increased as compared with 2003. The sales increases were due to pricing increases passed on to the marketplace as well as improvements in industry conditions that led to increased sales volumes.

      In the North American lighting and traffic product line, road and highway spending programs have continued, despite delays in the passage of new federal highway legislation. However, the current bill funding has been extended until mid-2005, which should provide some stability for lighting and traffic pole sales in the short term. Sales to commercial lighting customers improved over the last several months, the result of generally improving economic conditions in the U.S. and a low interest rate environment. Lighting sales were also positively impacted by the Whatley acquisition, which was completed in the second quarter of 2004. In Europe, lighting sales were higher than 2003, both on a quarterly and year-to-date basis, due mainly to improving economic conditions and a strike last year at our main galvanizing supplier in France, which hampered third quarter 2003 sales.

      The improvement in utility product sales resulted from better market conditions in North America this year as compared with 2003. Industry conditions continued to improve, as utility companies and independent power producers have increased spending for transmission, distribution and substation structures. In 2003, our order rates fell early in the year, as industry pricing became extremely competitive due to relatively weak industry conditions and the number of competitors increased. We did not follow pricing down immediately, but we ultimately decreased prices to gain orders. In 2004, competitive conditions have improved, resulting in higher sales than at this time in 2003. In China, utility structure sales were down slightly from 2003, but up from 2003 on a year-to-date basis. Spending on electrical transmission structures has been curtailed recently, as China has taken fiscal actions to control the growth of its economy. Over the long-term, we believe that, as China increases its electrical generation and transmission capabilities, the demand for utility structures will grow.

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      Sales in Specialty Structures products improved due to improvement in the North American wireless communication marketplace and continued growth in the sales of sign structures. General industry conditions continue to be stronger than in 2003. Quotations, orders and sales all are improved over 2003, as wireless carriers have improved their financial performance and are increasing spending for structures and components to improve their networks and overall service levels. Sales of wireless communication poles in China decreased in the third quarter of 2004 as compared to 2003, but year-to-date sales are higher in 2004 as compared with 2003. We believe the decrease in third quarter sales relates to the very strong growth experienced in the first half of 2004 in that wireless carriers reduced spending in the near term to focus on bringing their new capacity on line to generate revenue. China’s continued actions to build out their wireless networks to accommodate growing demand for wireless communication services is driving demand for wireless communication poles.

      The increases in profitability in the ESS segment for the thirteen and thirty-nine weeks ended September 25, 2004 as compared with the same periods in 2003 were driven by increased sales volumes and improved pricing in the North American utility industry, offset to some extent by the impact of steel price increases that could not be passed on in the form of sales price increases and lower earnings in China. The increase in SG&A expenses for the third quarter as compared with 2003 related primarily to sales commissions on the sales increase. On a year-to-date basis, the increase in SG&A expenses related mainly to increased sales commissions ($1.7 million), currency translation effects ($1.6 million) and costs related to SG&A headcount reductions and management reorganizing activities in Europe ($1.4 million).

     Concrete Support Structures segment

      This segment includes the operations of Newmark since the closing of the acquisition on April 16, 2004. Similar to the Utility product line in the ESS segment, utility companies are increasing their spending for electrical utility structures in Newmark’s sales areas, which is mainly in the southern U.S. The operating income for the third quarter and year-to-date 2004 includes $0.9 million and $1.7 million, respectively, in charges related to depreciation and amortization expenses resulting from the allocation of the purchase price of the acquisition to assets acquired.

     Coatings segment

      Third quarter and year-to-date sales in 2004 decreased as compared with the same periods in 2003, which was a result in lower anodizing sales to a large customer, offset by stronger sales in our galvanizing locations. The increase in galvanizing sales resulted from generally stronger economic conditions this year as compared with 2003 in our sales areas and improved demand from the ESS and Irrigation segments. The third quarter and year-to-date decreases in operating income in 2004 as compared with 2003 are related to increased workers compensation costs in our California operations (approximately $0.6 million in the third quarter) and the effects of overall lower sales volumes.

     Irrigation segment

      Sales volumes were up from 2003 levels on both a quarterly and year-to-date basis. In the third quarter, the sales increase resulted mainly from increased sales in international markets. Year-to-date sales increases were realized in both domestic and international markets. In North America, third quarter sales were essentially flat compared with 2003, as sales price increases associated with rising steel costs were offset by lower unit sales. Market conditions in the third quarter of 2004 were impacted by generally lower farm commodity prices, higher fuel costs for farmers and a late start in the fall harvest in some of our key sales areas. We also believe that some buying decisions were taken earlier in the year to avoid future price increases related to rapidly rising steel prices. On a year-to-date basis, the sales increase was the result of increased selling prices and improved unit volume realized earlier in the year. International sales were up slightly from 2003 levels on a quarterly and year-to-date basis, after taking into account currency translation effects. Sales in Brazil were down slightly from last year’s record sales, but this decrease was offset by sales improvements in other regions. Our worldwide network of factory and distribution locations enables us to compete effectively in all major markets and maintain solid profitability despite changing market and economic conditions in any given sales region.

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      Operating income for the thirteen weeks ended September 25, 2004 was slightly down as compared with the same period in 2003. The profitability decrease related mainly related to decreased unit sales in North America. On a year-to-date basis, the increase in operating income was the result of higher sales volumes, offset to a degree by increased steel costs that were not passed on the marketplace.

     Tubing segment

      The increase in Tubing sales for the third quarter and the year-date 2004 as compared with last year was due to increased sales and production volume of approximately 15%, including increased internal production volume for the Irrigation and ESS segments, as well as sales price increases associated with increased steel costs. Increases in the amount of tubing sold in 2004 are related to improving industrial production levels in the U.S., favorable market conditions in the agricultural economy and purchases by customers attempting to avoid future price increases. In addition, we believe that we have gained some sales due to our stable source of steel. The increase in 2004 operating income as compared with 2003 was due to increased sales volume and improved factory operations associated with higher production levels and factory expense control. SG&A spending in 2004 increased on a quarterly and year-to-date basis as compared with 2003, mainly due to increased employee incentives associated with increased profitability ($0.6 million and $1.3 million, respectively) and higher sales commissions related to increased sales ($0.2 million and $0.5 million, respectively).

     Other

      This includes our industrial fastener business, our machine tool accessories operation in France and the development costs associated with our wind energy structure initiative. The main reason for the decrease in profitability this year was weak demand for machine tools in Europe. Wind energy development efforts are continuing; expenses were similar this year as compared with 2003 on quarterly and year-to-date basis.

     Net corporate expense

      Increased net corporate expenses in 2004 as compared with 2003 were mainly related to increased employee incentives due to improved operating earnings this year.

Liquidity and Capital Resources

     Cash Flows

      Working Capital and Operating Cash Flows — Net working capital was $260.5 million at September 25, 2004, as compared with $169.6 million at December 27, 2003. The ratio of current assets to current liabilities was 2.45:1 at September 25, 2004, as compared with 2.12:1 at December 27, 2003. The increase in net working capital included approximately $25.1 million of working capital that was acquired in the Newmark, Whatley and Sigma acquisitions. Operating cash flow was a net outflow of $16.6 million for the thirty-nine week period ended September 25, 2004, as compared with a net inflow of $32.0 million for the same period in 2003. The main reasons for the lower 2004 operating cash flows were lower net income (including a $6.1 million after-tax charge to earnings related to premiums we paid upon prepayment of our promissory notes) and increased receivables and inventories. The increase in receivables related directly to the increase in sales we realized in the second quarter of 2004. Overall, our receivables as a percentage of net sales was similar to past experience. The increase in inventory was associated with overall increased sales levels and the steel industry operating environment in 2004. Backlogs were higher than at the end of 2003, with the increases being in the in the ESS and Tubing segments. Accordingly, we increased our inventories to satisfy this increased sales demand. We believe conditions in the steel industry are stabilizing and availability seems to be improving. As these conditions continue to improve, we are planning to reduce our inventories systematically over the next several months to more historical levels.

      Investing Cash Flows — Capital spending the thirty-nine weeks ended September 25, 2004 was $12.3 million, as compared with $13.7 million for the same period in 2003. In addition, we invested $2.5 million in our Mexican nonconsolidated joint venture in 2004 to provide additional capital to support that

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business going forward. In 2004, we completed the acquisitions of Newmark, Whatley and Sigma for an aggregate purchase price of $125.4 million in cash, plus assumed interest-bearing debt of $12.6 million.

      Financing Cash Flows — Our total interest-bearing debt increased from $165.2 as of December 27, 2003 to $343.2 as of September 25, 2004. The increase in borrowings was related to funding the Newmark, Whatley and Sigma acquisitions, which was an aggregate of $138.1 million (including debt assumed as part of the acquisitions) and the increase in working capital, especially inventories.

     Sources of Financing and Capital

      We have historically funded our growth, capital spending and acquisitions through a combination of operating cash flows and debt financing. We have an internal long-term objective to maintain long-term debt as a percent of capital at or below 40%. At September 25, 2004, our long-term debt to invested capital ratio was 48.7%.

      Our debt financing at September 25, 2004 consisted mainly of long-term debt. We also maintain certain short-term bank lines of credit totaling $26.2 million, $10.2 million which was unused at September 25, 2004. As a result of the Newmark acquisition and to take advantage of a favorable interest rate environment, we refinanced our major long-term credit facilities on May 4, 2004. The refinancing includes $150 million in subordinated senior notes and a new $225 million bank financing arrangement consisting of a $150 million revolving credit facility and a $75.0 million term loan. The proceeds were used to repay the old revolving credit facility, the bridge loan obligation incurred to fund part of the Newmark acquisition and to prepay $79.0 million of promissory notes. The prepaid promissory notes contained yield maintenance provisions that required us to pay as a prepayment premium approximately $9.6 million in addition to the $79.0 million in debt, plus approximately $0.7 million in accrued interest.

      The $150 million senior subordinated notes bear interest at 6.875% per annum and are due in May 2014. We may repurchase the notes after five years at specified prepayment premiums and these notes are guaranteed by certain of our U.S. subsidiaries. The new $150 million revolving credit agreement carries an interest rate spread over the LIBOR of 75 to 175 basis points, depending on our ratio of debt to earnings before taxes, interest, depreciation and amortization (EBITDA). At September 25, 2004, we had $74.1 million outstanding under the revolving credit agreement at an interest rate of 3.15% annum. The revolving credit agreement contains certain financial covenants that limit our additional borrowing capability under the agreement. At September 25, 2004, we have the ability to borrow an additional $59.6 million under this facility.

      The $75 million term loan accrues interest based on the LIBOR plus a spread of 75 to 175 basis points, depending on our debt to EBITDA ratio, and requires quarterly principal payments beginning in 2005 through 2009. The annualized principal payments beginning in 2005 in millions are: $3.8, $11.2, $18.8, $26.2, and $15.0. The effective interest rate on this loan at September 25, 2004 was 3.4375% per annum.

      While our long-term debt to capital ratio is in excess of our 40% objective after the effect of our refinancing, we believe our cash flows will enable us to reduce our debt levels to 40% over the next 18 to 24 months. This estimate is dependent on our level of acquisition activity and steel industry availability and pricing issues, which are causing us to carry more inventory than we customarily maintain.

FINANCIAL OBLIGATIONS AND FINANCIAL COMMITMENTS

      There have been no material changes to our financial obligations and financial commitments as described in our Form 10-Q for the quarter ended June 26, 2004.

Off Balance Sheet Arrangements

      There have been no changes in our off balance sheet arrangements as described on pages 28-29 in our Form 10-K for the fiscal year ended December 27, 2003.

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Outlook for Remainder of 2004

      We believe that the fourth quarter of 2004 will result in improved sales and profitability as compared with 2003, although not to the degree of the third quarter improvement. Steel prices appear to be stabilizing, demand for utility and tubing products is currently strong and the lighting markets appear stable. These positive trends should outweigh the impact of any decline in the irrigation and coatings segments due to falling farm commodity prices, rising fuel and other input costs and weaker anodizing volumes.

Critical Accounting Policies

      There have been no changes in the Company’s critical accounting policies during the quarter ended September 25, 2004. The PiRod trade name was tested for impairment separately from goodwill in the third quarter of 2004 in accordance with the Company’s critical accounting policies. The value of the trade name was determined using the relief from royalty method, whereby 2% of projected sales using the trade name are tax-effected and discounted to present value at a rate of 10% per annum. Based on this evaluation, the Company determined that the PiRod trade name was not impaired as of September 25, 2004.

 
Item 3. Quantitative and Qualitative Disclosure About Market Risk

      There are no material changes in the company’s market risk during the third quarter ended September 25, 2004. For additional information, refer to the section “Risk Management” in our Form 10-K for the fiscal year ended December 27, 2003.

Item 4.     Controls and Procedures

      The Company carried out an evaluation under the supervision and with the participation of the Company’s management, including the Company’s Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures pursuant to Securities Exchange Act Rule 13a-15. Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that, as of the end of the period covered by this report, the Company’s disclosure controls and procedures provide reasonable assurance that such disclosure controls and procedures are effective in timely providing them with material information relating to the Company (including its consolidated subsidiaries) required to be included in the Company’s periodic Securities and Exchange Commission filings. There have been no significant changes in the Company’s internal controls over financial reporting during the quarter covered by this report that have materially affected, or are reasonably likely to materially affect, such internal controls.

PART II. OTHER INFORMATION

 
Item 2.      Unregistered Sales of Equity Securities and Use of Proceeds

Issuer Purchases of Equity Securities

                                   
(c) Total Number of (d) Maximum Number
Shares Purchased as of Shares that May
Part of Publicly Yet Be Purchased
(a) Total Number of (b) Average Price Announced Plans or Under the Plans or
Period Shares Purchased paid per share Programs Programs





June 27, 2004
to July 24, 2004
                       
July 25, 2004
to August 28, 2004
                       
August 29, 2004
to September 25, 2004
    2,349       20.50       0       0  
     
     
     
     
 
 
Total
    2,349       20.50       0       0  
     
     
     
     
 

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      During the third quarter, the only shares reflected above were those delivered to the Company by employees as part of stock option exercises, either the cover the purchase price of the option or the related taxes payable by the employee as part of the option exercise. The price paid per share was the market price at the date of exercise.

Item 5.     Other Information

      The unaudited pro forma combined condensed financial statements, which give effect to the acquisition of Newmark by the Company for the thirty-nine weeks ended September 25, 2004 are attached hereto as Exhibit 99.1.

Item 6.     Exhibits

      (a) Exhibits

         
Exhibit No. Description


  10.1     Form of Stock Option Agreement
  12.1     Computation of Ratio of Earnings to Fixed Charges
  31.1     Section 302 Certificate of Chief Executive Officer
  31.2     Section 302 Certificate of Chief Financial Officer
  32.1     Section 906 Certifications of Chief Executive Officer and Chief Financial Officer
  99.1     Pro Forma Financial Information

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SIGNATURES

      Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf and by the undersigned hereunto duly authorized.

  VALMONT INDUSTRIES, INC.
  (Registrant)
 
  /s/ TERRY J. MCCLAIN
 
  Terry J. McClain
  Senior Vice President and Chief Financial Officer
  (Principal Financial Officer)

Dated this 1st day of November, 2004.

31