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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

FORM 10-K

     
[X]
  ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
   
  For the fiscal year ended December 31, 2003
 
   
  OR
 
   
[  ]
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT
 
   
  For the Transition period from       to      

Commission file number 0-20328

AMTROL Inc.

(Exact Name of Registrant as Specified in Its Charter)
     
Rhode Island   05-0246955

 
 
 
(State or Other Jurisdiction of
Incorporation or Organization)
  (I.R.S. Employer
Identification No.)
     
1400 Division Road, West Warwick, RI   02893

 
 
 
(Address of Principal Executive Offices)   (Zip Code)

Registrant’s telephone number, including area code: (401) 884-6300

Securities registered pursuant to Section 12 (b) of the Act: None
Securities registered pursuant to Section 12 (g) of the Act: None

Indicate by check mark whether the Registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [  ].

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X]

Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes [  ] No [X].

State the aggregate market value of the Registrant’s voting and non-voting common equity held by non-affiliates as of the last business day of the Registrant’s most recently completed second fiscal quarter: $0

Indicate the number of shares outstanding of each of the Registrant’s classes of common stock, as of the latest practicable date: $0.01 Par Value: 100 shares outstanding as of March 29, 2004.

Documents Incorporated by Reference: None

 


TABLE OF CONTENTS

                 
            Page
PART I        
    Item 1 — Business        
 
      Background     3  
 
      Operations     3  
 
      Products and Markets     4  
 
      Distribution and Marketing     7  
 
      Manufacturing, Raw Materials and Suppliers     7  
 
      Seasonality and Backlog     8  
 
      Patents, Trademarks and Licenses     8  
 
      Competition     8  
 
      Employees     8  
 
      Environmental Matters     9  
    Item 2 - Properties     9  
    Item 3 - Legal Proceedings     10  
    Item 4 - Submission of Matters to a Vote of Security Holders     10  
PART II        
    Item 5 - Market for Registrant’s Common Equity and Related Stockholder Matters     10  
    Item 6 - Selected Financial Data     11  
    Item 7 - Management’s Discussion and Analysis of Financial Condition and Results of Operations     12  
    Item 7A- Quantitative and Qualitative Disclosures of Market Risk     24  
    Item 8 - Financial Statements and Supplementary Data     25  
    Item 9 - Changes in and Disagreements with Accountants on Accounting and Financial Disclosure     25  
    Item 9A- Controls and Procedures     25  
PART III        
    Item 10 - Directors and Executive Officers of the Registrant     26  
    Item 11 - Executive Compensation     28  
    Item 12 - Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters     31  
    Item 13 - Certain Relationships and Related Transactions     32  
    Item 14 - Principal Accountant Fees and Services     32  
    Item 15 - Exhibits, Financial Statement Schedules, and Reports on Form 8-K     33  
Report of Independent Auditors     34  
Schedule II - Valuation and Qualifying Accounts and Reserves     56  
Signatures     57  
Exhibit Index     58  
Subsidiaries of Registrant        
Certifications        
 EX-14 BUSINESS CONDUCT POLICY
 EX-21 SUBSIDIARIES
 EX-31.1 CERTIFICATION OF CEO
 EX-31.2 CERTIFICATION OF CFO
 EX-32.1 CERTIFICATION OF CEO
 EX-32.2 CERTIFICATION OF CFO

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PART I

ITEM 1. BUSINESS

Background

AMTROL Inc., together with its subsidiaries (“AMTROL” or the “Company”), is a leading international designer, manufacturer and marketer of expansion and pressure control products used in water systems applications and selected sectors of the Heating, Ventilation and Air Conditioning (“HVAC”) market. The Company’s principal products include well water accumulators, hot water expansion controls, water treatment products, indirect-fired water heaters and returnable and non-returnable pressure-rated cylinders used primarily to store, transport and dispense refrigerant, heating and cooking gases. Many of these products are based on a technology originated and developed by the Company, involving a pre-pressurized vessel with an internal diaphragm to handle fluids under pressure.

The Company was incorporated in Rhode Island in 1973, and is the successor of a Rhode Island corporation which was incorporated in 1946. On November 12, 1996, as a result of a merger agreement with AMTROL Holdings Inc. (“Holdings Inc.”) and its wholly owned subsidiary, AMTROL Acquisition Inc., the Company became a wholly-owned subsidiary of Holdings Inc., a Delaware corporation controlled by The Cypress Group L.L.C. (“Cypress”). The Company’s principal executive offices are located at 1400 Division Road, West Warwick, Rhode Island 02893 (telephone number: (401) 884-6300).

Operations

AMTROL is the market leader in the manufacture of its principal products. The Company’s prominence is attributable to the strength of its brand names, product breadth, quality and innovation, as well as its marketing, distribution and manufacturing expertise. In addition, AMTROL’s principal markets are highly replacement oriented, with more than 50% of the Company’s core business coming from replacement sales. Sales can be affected by extreme weather conditions, as well as significant changes in economic circumstances.

One of the Company’s strengths is its brand names, which are among the most widely recognized in its markets. For example, the Company’s EXTROL® brand is widely recognized by customers as the leading hot water expansion control tank. Other well-known brand names of the Company include Well-X-Trol®, Therm-X-Trol®, BoilerMate™, CHAMPION® and Water Worker®. The Company is a recognized technology leader in virtually all of its core product lines. In fact, many of the Company’s major product lines are considered the industry benchmark, a key strategic marketing advantage.

During its 58-year history, AMTROL has established a strong partnership with wholesalers, supporting a broad distribution network serving approximately 1,800 customers throughout North America. The Company’s strong brand recognition and reputation for quality ensure that nearly every significant plumbing, pump specialty and HVAC wholesaler carries at least one line of its products. This facilitates new product introduction, effectively “pulling” the Company’s new products through its distribution system. The Company also offers a broad range of products, which allows the

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Company’s customers to consolidate their purchases with the Company and manage inventory more efficiently. These factors have established AMTROL’s products as preferred brands and allow the Company to realize premium pricing on most of its premium branded products.

AMTROL ALFA Metalomecânica, S.A. (“AMTROL ALFA”), located in Guimaraes, Portugal, is Europe’s largest manufacturer of reusable steel gas cylinders, distributed worldwide and used principally for the storage of cooking and heating gases. AMTROL ALFA also produces non-returnable gas cylinders supplied to European and Asian customers which are used principally for the storage of refrigerant gases. AMTROL ALFA provides the Company with the potential for a low-cost international manufacturing base for all of the Company’s cylinder products and is an important source of supply for the Company’s international customers.

AMTROL NOVA GmbH & Co. K.G. (“AMTROL NOVA”), located in Donaueschingen, Germany, manufactures high-end residential and commercial water heaters which are marketed primarily in Germany, Switzerland and Austria. On February 27, 2004 AMTROL NOVA was sold to DTT NOVA Beteiligungen GmbH & Co. KG. See Footnote 12 in the Company’s Notes to Consolidated Financial Statements for further discussion.

AMTROL Poland Sp z.o.o. (“AMTROL Poland”), located in Swarzedz, Poland refurbishes returnable gas cylinders, primarily for the Polish market. AMTROL Poland also sells new gas cylinders that are fabricated by AMTROL ALFA and shipped in an unfinished condition to AMTROL Poland for finishing and distribution. AMTROL Poland provides the Company with both a favorable manufacturing cost structure and close proximity to the gas cylinder markets in Central and Eastern Europe.

Net sales in geographic regions outside of the United States and Canada, primarily Europe, the Middle East, Africa and the Far East, accounted for 32.0%, 29.0% and 38.2% of the Company’s total net sales in fiscal years 2001, 2002 and 2003, respectively.

The Company continues to review potential acquisitions that may represent good strategic fits with the Company’s lines of business.

Products And Markets

HVAC Products

The Company’s sales to selected sectors of the HVAC market include products such as expansion accumulators, water heaters and pressure-rated cylinders for heating and refrigerant gases. The Company’s residential HVAC products include expansion vessels for heated water, potable water heaters and other accessories used in residential HVAC systems. The Company’s commercial HVAC products are substantially identical in function to those used in residential applications, but may be modified for design codes and the higher operating pressures of larger systems. The Company’s pressure-rated cylinders for refrigerant gases are used mainly in the storage, transportation and dispensing of gases used principally in air conditioning and refrigeration systems. In addition, the AMTROL-ALFA facility produces returnable pressure-rated cylinders for storing gas used in residential and commercial heating and cooking applications.

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EXTROLs®. The EXTROL® expansion accumulator, the first of the Company’s products for handling fluid under pressure, redefined the standards for controlling the expansion of water in hydronic heating systems. Earlier systems consisted simply of a vessel containing air, resulting in excessive pressure and corrosion. The Company developed a technology which uses a flexible diaphragm inside a pre-pressurized vessel to maintain the separation of air and water and has applied this technology in other HVAC and water system products. This technology controls pressure in the heating system and minimizes problems related to hot water expansion by allowing the volume of water to increase as the temperature of the water increases within a closed system, thereby substantially reducing operating problems.

Therm-X-Trols®. Therm-X-Trols® accumulate expanded hot water from potable water heaters where flow back into the public water supply is prohibited due to the presence of backflow prevention devices. In response to the Clean Water Act of 1984, certain jurisdictions established local codes to require owners of commercial and residential buildings to install backflow prevention devices in order to prevent the contamination of the public water supply. Codes adopted by organizations that set standards for most of the United States also require a separate device to handle the expanded water and prevent it from flowing back into the public water supply. The principal alternatives are relief valves, which permit water to drain inside the building, and thermal expansion accumulators, such as the Therm-X-Trol®, which capture the water. Therm-X-Trol® satisfies these code requirements, as well as the codes of certain localities that specifically require a thermal expansion accumulator. Additionally, certain domestic water heater manufacturers specify that their warranties are void if thermal expansion accumulators are not used in conjunction with their products where backflow prevention devices are installed.

Indirect-Fired Water Heaters. In response to market demands for both an abundant supply of hot water and energy conservation, the Company offers a line of indirect-fired residential and commercial water heaters, which it manufactures and distributes under the brand name Boiler Mate™. Used in conjunction with a new or existing boiler installed to heat living and work areas, these water heaters offer an alternative to conventional gas and electric potable water heaters and tankless coils. Hot water is generated through the use of heat exchangers and circulators which circulate heated water from the boiler through a coil in the core of the water heater’s reservoir. The Boiler Mate Classic Series™, available in 26 and 41 gallon models, is sold primarily for residential applications. The Boiler Mate Premier Series™, a line of stainless steel models, offers sizes ranging from 60 to 120 gallons for light commercial applications and residential customers who require large amounts of hot water and rapid recovery time. A recent addition to the Company’s offerings, The Boiler Mate Top Down Series™, was the direct result of continuing communication with key customers and installers. These 41 gallon models have the heat exchanger and all piping connections placed at the top for fast installation and easy maintenance.

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Pressure-Rated Cylinders

The AMTROL ALFA subsidiary produces and distributes reusable liquid propane gas (“LPG”) cylinders and reusable and non-returnable refrigerant cylinders. AMTROL ALFA is the largest producer of reusable steel gas cylinders in Europe. Reusable LPG cylinders are typically purchased by major gas companies or their distributors who fill the cylinders for customers who use the gas for heating and cooking in residential and commercial applications. In 1998, the Company transferred to AMTROL ALFA a non-returnable refrigerant cylinder production line previously located in Singapore and began supplying its European and Asian non-returnable refrigerant cylinder customers from AMTROL ALFA. The transfer of this production line enhanced the Company’s worldwide presence in non-returnable cylinder markets and its ability to provide optimum production and delivery solutions to its major multi-national customers. The Company is also one of the world’s two largest manufacturers of non-returnable pressure-rated cylinders used in the storage, transport and dispensing of refrigerant gases for air conditioning and refrigeration systems.

In 1999, the Company established AMTROL Poland which refurbishes returnable gas cylinders, primarily for the Polish market. AMTROL Poland also sells new gas cylinders that are fabricated by AMTROL ALFA and shipped in an unfinished condition to AMTROL Poland for finishing and distribution. AMTROL Poland provides the Company with both a favorable manufacturing cost structure and close proximity to the gas cylinder markets in Central and Eastern Europe.

Water Systems Products

AMTROL’s sales of its water systems products consist primarily of water accumulators for residential and commercial well water systems and products for residential water softening and purification.

Well Water Systems. The Company produces and sells well water accumulators for both residential and commercial applications under the brand names Well-X-Trol®, CHAMPION® and VALUE-WELL, as well as under several other brand and private label programs. Virtually all of the well water accumulators sold by the Company incorporate an internally mounted rubber diaphragm that seals an air charge and allows pressure to increase as water fills the plastic-lined vessel. This design serves to control pressure while maintaining the separation of air and water in the vessel, thereby eliminating water logging (absorption of air into water) as well as reducing wear on switches, pump motors and other system components caused by more frequent on/off cycling. A typical well water system consists of a submersible or jet pump located in the well that pumps water to an AMTROL well water accumulator.

The well water accumulator is connected to the plumbing system in order to provide water on demand within a specific range of pressure as controlled by a pressure switch. As the water level and pressure in the vessel decreases, the diaphragm relaxes and the pressure switch causes the pump to cycle until a certain pressure is achieved in the system.

Water Treatment/Filtration Products. The Company offers a range of products to meet increasing global demand for improved water quality and water pressure. The Company manufactures and markets water softeners under the Water Soft™ brand. Other products such as reverse osmosis accumulators and related systems distributed by the Company can improve the quality of both municipal-supplied water and well water. A recent supplement to this product line is the Odor Oxidizer™ hydrogen sulfide removal system. This patented system removes offensive sulfur odor from potable water systems via a proprietary method that uses no chemicals or media. The Company also manufactures and markets products under the brand name AMTROL Pressuriser® that boosts water pressure where available pressure is not adequate.

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Distribution and Marketing

The Company’s principal channel of distribution is plumbing, heating and pump specialty wholesalers. The Company maintains its presence in the United States and Canadian wholesale markets through a network of approximately 45 independent manufacturer’s representatives arranging sales on a commission basis, as well as eight salaried direct sales professionals. To service its customers with greater efficiency, the Company has streamlined its representative network and, through consolidation of multiple lines of business, has brought a broader range of products to its wholesalers. The Company also provides certain of its products to the retail channel through its salaried direct sales force.

At its Education Center, which is an integral part of the Company’s marketing organization, and at Company sponsored seminars throughout the United States and selected international locations, the Company provides education and training to wholesalers, contractors and engineers, independent sales representatives and their employees to assist them in understanding the technical aspects of their respective customers’ requirements and the Company’s product lines. As the Company educates contractors and engineers about the benefits of the Company’s products, its products are more effectively “pulled” through its distribution system.

Non-returnable refrigerant pressure-rated cylinders are sold to major chemical companies, which produce and package refrigerant gases, and to independent contractors that purchase bulk refrigerants and fill the cylinders. The Company’s major customers for reusable refrigerant gas cylinders are wholesale distributors who sell the products to service providers and refrigerant recovery equipment manufacturers. AMTROL ALFA’s major customers for reusable cylinders are major European gas companies or their distributors.

With the exception of one cylinder customer to whom global sales were approximately 6.2% of total consolidated net sales, no individual customer represented more than five percent of the Company’s net sales in 2003.

Manufacturing, Raw Materials and Suppliers

The Company manufactures its products primarily at its own facilities, many of which depend on the Company’s expertise in pressure vessel construction. The Company takes advantage of the material economies and precision inherent in deep-draw stamping technology to manufacture products of superior performance and life.

During the second half of 2003, the Company experienced increasing costs for several key raw materials (steel, copper, brass and rubber), energy and freight. The Company acted aggressively to mitigate cost increases whenever possible by developing new sources and through contracted purchases. The Company anticipates that mitigating the impact of rising steel prices and steel availability issues will require active management in 2004.

Emphasis on productivity improvements continued in 2003 via capital expenditures and continuous improvement activities such as Kaizen, Visual Control and One-Piece Flow Initiatives. These techniques allow the Company to identify and eliminate waste in its cost structure.

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Quality levels at the Company improved in 2003. Field failures and sales returns experienced notable reductions attributable to the revision of rework policies, stringent enforcement of supplier quality protocols and continuous improvement programs.

In 2003, the Company achieved ISO 9000-2000 certification. This revision to the 1994 ISO standard places heavy emphasis on customer feedback. Many of the new products introduced in 2003 and planned for introduction in 2004 have been derived from the Company’s heightened emphasis on reacting to customer feedback and building customer loyalty.

Emphasis on safety continues to be a primary focus of the Company’s management. In 2003, OSHA Frequency and Severity rates remained stable with three of the four facilities in the Company’s North America segment reporting zero lost time injuries.

The condition at the Company’s facilities and capital equipment are considered good. Capital expenditures in 2003 are anticipated to yield further productivity improvement. As a result, the Company does not anticipate any capacity restraints.

Seasonality and Backlog

Although the Company’s sales fluctuate with general economic activity, the effect of significant economic volatility is mitigated by the fact that many of the Company’s markets are highly replacement oriented. While sales of certain of its products are seasonal in nature, the Company’s overall business is not highly seasonal. Due to the generally short lead time of its orders, the Company historically has not carried any material backlog.

Patents, Trademarks And Licenses

While the Company owns a number of patents, the Company believes that its position in its markets depends primarily on factors such as manufacturing expertise, technological leadership, superior service and quality and strong brand name recognition, rather than on patent protection. The Company believes that foreign and domestic competitors have been unable to match the quality of the Company’s branded products.

The Company also holds a number of registered and unregistered trademarks for its products. The Company believes the following registered trademarks, which appear on its products and are widely recognized in its markets, are among those of strategic importance to its business: Well-X-Trol®, Therm-X-Trol®, EXTROL®, Boiler Mate™, CHAMPION® and Water Worker®.

Competition

The Company experiences competition from a number of foreign and U.S. competitors in each of its markets. AMTROL and its competitors in the water systems products and HVAC markets compete principally on the basis of technology, quality, service and price.

Employees

As of December 31, 2003, the Company had 550 employees in the United States, none of who were represented by collective bargaining units. In addition, the Company had 1,172 employees in its international operations. Some of the Company’s international employees are represented by unions. The Company considers relations with its employees to be good.

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Environmental Matters

Some of the Company’s operations generate or have in the past generated waste materials that are regulated under environmental laws. In the past, certain of the Company’s operations have been named parties in litigation associated with off-site hazardous waste treatment and disposal. Based upon the Company’s experience in matters that have been resolved and the amount of hazardous waste shipped to off-site disposal facilities, the Company believes that any share of costs attributable to it will not be material should any litigation arise or any claims be made in the future. However, there can be no assurance that any liability arising from, for example, contamination at facilities the Company owns or operates or formerly owned or operated (or an entity or business the Company has acquired or disposed of), or locations at which waste or contaminants generated by the Company have been deposited (or deposited by an entity or business the Company has acquired or disposed of) will not arise or be asserted against the Company or entities for which the Company may be responsible in a manner that could materially and adversely affect the Company.

The Company monitors and reviews its procedures and policies for compliance with environmental laws. Based upon the Company’s experience to date, the Company operates in substantial compliance with environmental laws, and the cost of compliance with existing regulations is not expected to have a material adverse effect on the Company’s results of operations, financial condition or competitive position. However, future events, including changes in existing laws and regulations or enforcement policies, may give rise to additional compliance costs which could have a material adverse effect on the Company’s results of operations, financial condition or competitive position.

ITEM 2. PROPERTIES

The following table sets forth information regarding the Company’s principal properties each of which is owned by the Company unless otherwise indicated:

             
Location
  Square Footage
  Principal Use
    (approximate)    
West Warwick, RI
    270,000     Corporate Headquarters, Manufacturing, and Education Center
Guimaraes, Portugal
    196,000     Manufacturing
North Kingstown, RI (a)
    206,000     Distribution Center
Donaueschingen, Germany (b)
    70,000     Manufacturing and Distribution
Paducah, KY
    46,300     Manufacturing
Mansfield, OH (a)
    45,000     Manufacturing and Distribution Center
Baltimore, MD
    37,000     Manufacturing
Swarzedz, Poland (a)
    29,000     Manufacturing
Kitchener, Ontario(a)
    18,400     Sales Office and Distribution
 
   
 
     
Total
    917,700      
 
   
 
     

  (a)   Leased facilities
 
  (b)   Sold as of February 27, 2004

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The Company believes that its properties and equipment generally are well maintained, in good operating condition and adequate for its present needs. The Company regularly evaluates its manufacturing requirements and believes that it has sufficient capacity to meet its current and anticipated future needs. The inability to renew any short-term real property lease would not have a material adverse effect on the Company’s results of operations, financial condition or competitive position.

ITEM 3. LEGAL PROCEEDINGS

From time to time, the Company is named as a defendant in legal actions. These legal actions include commercial disputes, agency proceedings and product liability, personal injury and other claims. However, management believes, after review of insurance coverage and consultation with legal counsel, that the ultimate resolution of the current pending legal actions to which it is a party will not likely have a material adverse effect on the Company’s results of operations or financial condition.

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

Not applicable.

PART II

ITEM 5. MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS

All of the common stock of the Company is owned by Holdings Inc. and no trading market exists for the stock. All of the common stock of Holdings Inc. is held by affiliates of Cypress Merchant Banking Partners, L.P. and certain officers, directors and employees of the Company, and likewise there is no trading market for Holdings’ stock. For more information, see Item 12, “Security Ownership of Certain Beneficial Owners and Management”.

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ITEM 6. SELECTED FINANCIAL DATA

The selected consolidated financial data presented below for and as of each of the years in the five-calendar-year period ended December 31, 2003 have been derived from the Consolidated Financial Statements of the Company, including the related notes thereto. The information set forth below should be read in conjunction with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” and with the Consolidated Financial Statements of the Company, including the related notes thereto, appearing elsewhere in this Form 10-K.

                                         
    Year Ended December 31,
    1999
  2000
  2001
  2002
  2003
    (in thousands)
Statement of Operations Data:
                                       
Net sales
  $ 222,053     $ 197,472     $ 182,325     $ 186,803     $ 196,157  
Cost of goods sold
    164,617       151,483       141,278       144,217       156,124  
 
   
 
     
 
     
 
     
 
     
 
 
Gross profit
    57,436       45,989       41,047       42,586       40,033  
Selling, general and administrative expenses
    28,492       25,821       27,878       28,646       28,271  
Amortization of goodwill
    4,463       4,463       4,451              
 
   
 
     
 
     
 
     
 
     
 
 
Income from operations
    24,481       15,705       8,718       13,940       11,762  
Interest (expense), net
    (19,083 )     (19,070 )     (19,685 )     (20,009 )     (19,952 )
License and distributorship fees
    234       210       291       40        
Other income (expense), net
    353       1,713       95       (374 )     7,639  
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) before provision (benefit) for income taxes and cumulative effect of change in accounting principle
    5,985       (1,442 )     (10,581 )     (6,403 )     (551 )
Provision (benefit) for income taxes
    4,125       2,704       (1,166 )     839       1,181  
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) before cumulative effect of change in accounting principle
    1,860       (4,146 )     (9,415 )     (7,242 )     (1,732 )
Cumulative effect of a change in accounting principle
                      (38,087 )      
 
   
 
     
 
     
 
     
 
     
 
 
Net income (loss)
  $ 1,860     $ (4,146 )   $ (9,415 )   $ (45,329 )   $ (1,732 )
 
   
 
     
 
     
 
     
 
     
 
 
Other Data:
                                       
Depreciation and amortization
  $ 14,003     $ 14,005     $ 13,298     $ 9,093     $ 9,842  
Capital expenditures
    5,798       8,375       4,199       3,321       3,417  
Balance Sheet Data (at period end):
                                       
Working capital (current assets less current liabilities)
  $ 9,001     $ 5,101     $ 8,602     $ 7,877     $ 23,296  
Total assets
    281,745       271,104       264,455       226,873       237,023  
Long-term debt, less current maturities
    163,385       159,469       157,511       158,391       167,022  
Shareholders’ equity
    65,303       59,872       58,219       15,849       17,211  

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ITEM 7. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

This section should be read in conjunction with the Consolidated Financial Statements of the Company and related thereto included elsewhere herein.

Business Overview

AMTROL Inc., together with its subsidiaries (“AMTROL” or the “Company”), is a leading international designer, manufacturer and marketer of expansion and pressure control products used in water systems applications and selected sectors of the Heating, Ventilation and Air Conditioning (“HVAC”) market. The Company is the market leader in the manufacture of its principal products. The Company’s prominence is attributable to the strength of its brand names, product breadth, quality and innovation, as well as its marketing, distribution and manufacturing expertise. The Company’s two business segments include North America and Europe.

In the North America segment, the Company’s principal markets are highly replacement oriented, with more than 50% of the Company’s core business coming from replacement sales. Sales can be affected by extreme weather conditions, as well as significant changes in economic circumstances. During 2003, the Company experienced a decline in net sales due to the reduced well drilling activity as a result of above average rainfall and flooding in the mid-Atlantic and Midwestern regions and a temporary customer facility shutdown. Competitive pricing pressures within the Company’s principal markets and the increased cost of key raw materials have also caused gross profit to decline.

During the second half of 2003, the Company experienced increasing costs for several key raw materials (steel, copper, brass and rubber), energy and freight. The Company acted aggressively to mitigate cost increases whenever possible by developing new sources and through contracted purchases. The Company anticipates that mitigating the impact of rising steel prices and steel availability issues will require active management in 2004.

Emphasis on productivity improvements continued in 2003 via capital expenditures and continuous improvement activities such as Kaizen, Visual Control and One-Piece Flow Initiatives. These techniques allow the Company to identify and eliminate waste in its cost structure. In addition, management continues to explore and implement strategies in order to reduce its selling, general and administrative expenses.

The Company’s liquidity position improved during 2003 through the proceeds of an additional $15 million in Term B Loans. The proceeds will be used for capital investment programs and general working capital purposes. In addition, the Company was able to extend the maturity date on the Term B Loan by one year to December 2005, and revise certain covenants to be more consistent with the Company’s business plans.

Forward Looking Statements

The Company and its representatives may from time to time make written or oral statements, including statements contained in AMTROL’s filings with the Securities and Exchange Commission (“SEC”) and in its reporting to customers, which constitute or contain “forward-looking” statements as that term is defined in the Private Securities Litigation Reform Act of 1995 or the SEC in its rules, regulations and releases.

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All statements other than statements of historical fact included in this Form 10-K and elsewhere relating to the Company’s financial position, strategic initiatives and statements addressing industry developments are forward-looking statements. When incorporated in this discussion, the words “expect(s)”, “feel(s)”, “believe(s)”, “anticipate(s)” and similar expressions are intended to identify some of these forward-looking statements. Forward looking statements include those containing these phrases but also any other statements that are not references to historical fact. Although the Company believes that the expectations reflected in such forward-looking statements are expressed in good faith and are believed to have a reasonable basis, there can be no assurance that such expectations or beliefs will result or be achieved or accomplished. Readers are cautioned not to place undue reliance on these forward-looking statements which speak only as of the date hereof. The following are some of the important factors that can vary or change or involve substantial risk and cause actual results to differ materially from such expectations: the Company’s ability to successfully implement its business strategy; the availability and cost of raw materials; changes in domestic or foreign government regulation or enforcement policies, particularly related to refrigerant gases or cylinders and building and energy efficiency requirements or restrictions or limitations or general reduction in the use of domestic wells; significant weather conditions adverse to the Company’s business; development of competing technologies; acceptance of the Company’s existing and planned new products in international markets; competition in the Company’s markets, particularly price competition; the rate of growth of developing economies and demand for the Company’s products; the ultimate cost of future warranty and other claims relating to the Company’s products and business; whether the Company succeeds in acquiring new businesses; availability of capital; foreign exchange rates; increases in interest rates; the business abilities and judgment of personnel; and general economic, financial and business conditions, both domestically and internationally.

Results of Operations

The following table sets forth, for the periods indicated, the percentage relationship to net sales of certain items included in the Company’s statement of operations:

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    Year Ended December 31
    2001
  2002
  2003
Net sales
    100.0 %     100.0 %     100.0 %
Cost of goods sold
    77.5       77.2       79.6  
 
   
 
     
 
     
 
 
Gross profit
    22.5       22.8       20.4  
Selling, general and administrative expenses
    15.3       15.3       14.4  
Amortization of goodwill
    2.4              
 
   
 
     
 
     
 
 
Income from operations
    4.8       7.5       6.0  
Interest expense, net
    (10.5 )     (10.7 )     (9.9 )
Gain (loss) on extinguishment of debt, net
    (0.3 )           3.4  
Other income (expense), net
    0.2       (0.2 )     0.2  
 
   
 
     
 
     
 
 
Loss before income taxes and cumulative effect of change in accounting principle
    (5.8 )     (3.4 )     (0.3 )
Provision (benefit) for income taxes
    (0.6 )     0.5       0.6  
 
   
 
     
 
     
 
 
Loss before cumulative effect of a change in accounting principle
    (5.2 )     (3.9 )     (0.9 )
Cumulative effect of a change in accounting principle
          (20.4 )      
 
   
 
     
 
     
 
 
Net loss
    (5.2 )     (24.3 )     (0.9 )
 
   
 
     
 
     
 
 

Fiscal Year Ended December 31, 2003 Compared to Fiscal Year Ended December 31, 2002.

Net Sales. Net sales in 2003 increased $9.4 million or 5.0% to $196.2 million from $186.8 million in 2002. In North America, net sales decreased $5.2 million or 4.2% as compared to 2002 due principally to a decline in well drilling caused by above average rainfall and flooding in the mid-Atlantic and Midwestern regions of the U.S., and a decline in cylinder sales as a result of a temporary shut-down at a major customer’s facility. Net sales in Europe increased $14.6 million or 22.5% as compared to 2002 due principally to the strengthening of the Euro against the U.S. dollar and stronger sales performance. If the value of the Euro had remained at the average level of 2002, reported net sales in Europe for 2003 would have increased $2.2 million or 3.3% from 2002.

Gross Profit. Gross profit decreased approximately $2.6 million in 2003 to $40.0 million from $42.6 million in 2002. As a percentage of net sales, gross profit in 2003 decreased to 20.4% from 22.8% in 2002. This decrease was due principally to the higher proportion of net sales from the Company’s European operations which have lower gross profit margins and increased steel costs in North America and Europe.

Selling, General and Administrative Expenses. Selling, general and administrative expenses decreased $0.4 million or 1.3% in 2003 to $28.2 million from $28.6 million in 2002. The strengthening of the Euro versus the U.S. dollar in 2003 largely offset a decline in expense attributable to certain one-time compensation costs incurred during the second quarter of 2002.

Gain (loss) on Extinguishment of Debt, Net. The increase of $6.8 million was principally the result of a gain of $7.2 million recorded on the purchase of $17.2 million of the Company’s outstanding Senior Subordinated Notes offset by a loss of $0.5 million on the extinguishment of debt for unamortized financing costs associated with the execution of the First and Second Amendments to the Loan and Security Agreement and Cypress Agreement.

Other Income (Expense), Net. Other income (expense), net for 2003 was $0.4 million as compared to 2002 of $(0.4) million. The increase of $0.8 million was principally attributable to the reduction in currency exchange losses of $0.7 million in 2003 versus 2002.

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Income Taxes. Income tax expense increased $0.3 million in 2003 as compared to 2002 reflecting increased withholding taxes paid by AMTROL ALFA. During 2002, management decided to discontinue the recognition of tax benefits associated with pre-tax losses from the Company’s U.S. operations. Net deferred tax assets recognized on the Company’s balance sheet continue to require management’s evaluation as to their realization. Although realization is not assured, management believes it is more likely than not that the net deferred tax assets will be realized. The amount expected to be realized is based upon estimates derived from tax planning strategies which the Company believes are currently prudent and feasible. A valuation allowance has been provided for certain net operating loss carryforwards as it is more likely than not that the related deferred tax assets for these carryforwards will not be realized. Additions to the valuation allowance may be required in the event that estimates are changed. The total change in valuation allowance was a $3.6 million increase for the year December 31, 2002, and a $1.0 million increase for the year December 31, 2003.

Net Income (Loss). The net loss in 2003 of $1.7 million compares to a net loss in 2002 of $45.3 million. The reduction was principally due to the goodwill impairment charge of $38.1 million recorded in 2002 combined with a gain of $7.2 million recorded in 2003 on the extinguishment of a portion of the Company’s senior subordinated notes.

Fiscal Year Ended December 31, 2002 Compared to Fiscal Year Ended December 31, 2001.

Net Sales. Net sales in 2002 increased $4.5 million or 2.5% to $186.8 million from $182.3 million in 2001. In North America, net sales decreased $1.3 million or 1.0% as compared to 2001 due principally to the continuing weakness of the North American economy. Net sales in Europe increased $5.8 million or 9.8% as compared to 2001 due principally to the addition of significant new business and the strengthening of the Euro against the U.S. dollar. If the value of the Euro had remained at the average level of 2001, reported net sales in Europe for 2002 would have increased $2.2 million or 3.7% from 2001.

Gross Profit. Gross profit increased approximately $1.6 million in 2002 to $42.6 million from $41.0 million in 2001. As a percentage of net sales, gross profit in 2002 increased to 22.8% from 22.5% in 2001. Several factors contributed to the margin increase including price increases in certain product lines and shifts in product mix. In Europe, new business combined with a stronger Euro also contributed to the increase. In addition, favorable results from continuing cost reduction efforts and improvements in labor productivity were realized at all of the Company’s manufacturing locations.

Selling, General and Administrative Expenses. Selling, general and administrative expenses increased $0.7 million or 2.8% in 2002 to $28.6 million from $27.9 million in 2001. The increase was principally due to new marketing initiatives of $0.2 million and increased compensation costs of $1.2 million offset by cost cutting initiatives implemented at all the Company’s operating units.

Gain (loss) on Extinguishment of Debt, Net. The increase of $0.6 million was principally the result of a loss of $0.6 million associated with unamortized financing costs due to the refinancing of its Senior debt in 2001.

Other Income (Expense), Net. Other income (expense), net for 2002 was $(0.4) million as compared to 2001 of $0.1 million. The decrease of $0.5 million was principally

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attributable to currency exchange losses of $1.3 million recorded by the Company’s European operations as a result of the strengthening of the Euro versus the U.S. Dollar, partially offset by government grants of $0.6 million awarded to the Company’s Portuguese subsidiary.

Income Taxes. Income tax expense increased $1.9 million in 2002 as compared to 2001 reflecting management’s decision to discontinue the recognition of tax benefits associated with pre-tax losses from the Company’s U.S. operations. Net deferred tax assets recognized on the Company’s balance sheet continue to require management’s evaluation as to their realization. Although realization is not assured, management believes it is more likely than not that the net deferred tax assets will be realized. The amount expected to be realized is based upon estimates derived from tax planning strategies which the Company believes are currently prudent and feasible. A valuation allowance has been provided for certain net operating loss carryforwards as it is more likely than not that the related deferred tax assets for these carryforwards will not be realized.

Net Income (Loss). The net loss in 2002 of $45.3 million compares to a net loss in 2001 of $9.4 million. The change was principally due to the goodwill impairment charge of $38.1 million (see Note 4 to the accompanying Consolidated Financial Statements).

Liquidity and Capital Resources

The Company is a party to two credit facilities: a $52.5 million ($42.5 million prior to the November 18, 2003 amendments discussed below) senior first-priority secured credit facility arranged by Foothill Capital Corporation (the “Foothill Facility”) and a $35.0 million ($25.0 million prior to the November 18, 2003 amendments discussed below) senior second-priority secured credit facility with affiliates of The Cypress Group L.L.C. (the “Cypress Facility”).

The Foothill Facility provides the Company (i) a term loan facility consisting of a five-year Term A Loan, $7.3 million outstanding at December 31, 2003, bearing cash interest at LIBOR plus 3.5% (4.75%), and a four-year Term B Loan, $20.3 million outstanding as of December 31, 2003, bearing cash interest at the Wells Fargo Reference Rate (approximating the prime rate) plus 3.5%, and Paid-In-Kind (“PIK”) interest at 3.5% (11.0%) (collectively the “Term Loans”) and (ii) a five-year Revolving Credit Facility, bearing interest at LIBOR plus 2.5% (4.50%) or the Wells Fargo Reference Rate plus 0.5%, providing the lesser of (a) $30.0 million less the aggregate outstanding principal amount of the Term A Loan less letter of credit usage and (b) borrowing base less letter of credit usage. At December 31, 2003, total availability and aggregate borrowings under the Revolving Credit Facility were $7.3 million and $4.7 million, respectively.

On November 18, 2003, the Company amended its Foothill Facility by entering into the First Amendment and Waiver to Loan and Security Agreement (the “First Amendment”) and also amended its Cypress Facility by entering into the Second Amendment to Loan and Security Agreement (the “Second Amendment”). The First Amendment increased the Term B Loan by $15.0 million to $20.3 million and extended the maturity date of the Term B Loan to December 26, 2005. Commitments under the Revolving Credit Facility and Term A Loan were reduced in the aggregate from $35.0 million to $30.0 million. The additional funds provided by the First Amendment will be used for capital investment programs, general working capital purposes and may also be used to purchase the Company’s Senior Subordinated Notes. The First Amendment also revised certain covenants to be more consistent with the Company’s business plans. The amendments did not effect the maturity date (December 26, 2006) of the Revolving Credit Facility, Term A Loan and the Cypress Facility.

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The Cypress Facility consists of term loans totalling $35.0 million (the “Term C Loan”). The Term C Loan, $39.8 million outstanding as of December 31, 2003, has a five-year maturity, December 26, 2006, and bears PIK interest fixed at 12% per annum paid quarterly, which at the lenders option can be paid in common stock of the Company. In addition, 60,000 warrants with an exercise price of $0.01 were issued under the Cypress Facility. The Company expects that the effective interest rate will be greater than 12% given the additional interest expense associated with the warrants.

The Foothill Facility and Cypress Facility contain certain affirmative and negative covenants and restrictions. As of December 31, 2003, the Company was in compliance with all of these covenants and restrictions.

As of December 31, 2003, the Company’s operating capital (defined as accounts receivable and inventory, less accounts payable) increased $6.6 million from $23.3 million at December 31, 2002 to $29.9 million. Accounts receivable and inventories increased $0.7 million and $3.5 million, respectively while accounts payable decreased $2.4 million.

Accounts receivable increased $0.7 million in 2003. The increase was due principally to the impact of the strengthening Euro on the translation of the Company’s European operations offset by improved collections at all operating units. The Company did not experience any significant changes in credit terms, credit utilization or delinquency in accounts receivable in 2003 as compared to 2002.

The Company’s inventories increased $3.5 million. The increase was due principally to the impact of the strengthening Euro on the translation of the Company’s European operations.

Accounts payable decreased $2.4 million. The decrease in accounts payable was due principally to the timing of vendor payments offset by the impact of the strengthening Euro on the translation of the Company’s European operations.

Net cash used in operating activities in 2003 of $1.2 million contrasts with net cash provided by operations in 2002 of $5.1 million. The change was due principally to increased losses (income from operations less interest expense and other income/(expense), and working capital requirements partially offset by lower cash interest. Cash provided by financing activities increased $17.2 million principally due to the additional Term B Loan issuance.

Capital expenditures were $4.2 million, $3.3 million and $3.4 million for the years ended December 31, 2001, 2002 and 2003, respectively. Substantially all of the expenditures in 2001, 2002 and 2003 related to ongoing maintenance and upgrading of the Company’s manufacturing technology at all of its production facilities.

In November 1996, the Company issued, under a Note Indenture Agreement (the “Agreement”), $115.0 million of Senior Subordinated Notes due 2006 (the “Notes”) of which $97.8 million was outstanding as of December 31, 2003. The Notes are unsecured obligations of the Company. The Notes bear interest at the rate of 10.625% per annum payable semi-annually on each June 30 and December 31. The Notes are redeemable at the option of the Company on or after December 31, 2003, in whole or in part, at par. Upon a “Change of Control” (as defined in the Indenture), each Note holder has

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the right to require the Company to repurchase such holder’s Notes at a purchase price of 101% of the principal amount plus accrued interest. The Notes Indenture contains certain affirmative and negative covenants and restrictions. As of December 31, 2003, the Company is in compliance with the various covenants.

During 2003, the Company purchased a portion of the Notes with a face value of $17.2 million from The Cypress Group, LLC (“Cypress”). The purchase was facilitated by Cypress and financed through the issuance of additional Term C debt of $10.0 million. The extinguishment resulted in a gain of $7.2 million that was included in Gain (loss) on extinguishment of debt, net in the Company’s Consolidated Statement of Operations. The Company and/or affiliates of the Company, including entities related to Cypress may continue, from time to time, to purchase the Notes previously issued by the Company in the open market or by other means.

The following table represents the Company’s contractual obligations for future payments:

(in thousands)

                                         
    Payments due by period as of December 31, 2003
            Less than                   Over
    Total
  1 Year
  1 - 3 Years
  4 - 5 Years
  5 Years
Short-term debt
  $ 9,283     $ 9,283     $     $     $  
Long-term debt
    169,979       2,957       167,022              
Operating leases
    1,916       684       1,232              
Deferred pension
    1,895       229       689       459       518  
Forward contracts
    1,063       1,063                    
Raw materials
    614       614                    
 
   
 
     
 
     
 
     
 
     
 
 
 
  $ 184,750     $ 14,830     $ 168,943     $ 459     $ 518  
 
   
 
     
 
     
 
     
 
     
 
 

The Company intends to fund its future working capital, capital expenditures and debt service requirements with cash flow from operations, cash and cash equivalents on hand and borrowings under the Foothill Facility. Management believes that cash generated from the above resources will be sufficient to meet the Company’s working capital and capital expenditure needs in the foreseeable future. In addition, the cash flow position of the Company is anticipated to improve given the sale of its German subsidiary which hampered cash flow as a result of its continued operating losses (see Footnote 12 to the Consolidated Financial Statements). Finally, the Company may consider other options available to it in connection with funding future working capital and capital expenditure needs, including the issuance of additional debt and equity securities.

The Company anticipates being able to refinance its senior secured debt and senior subordinated notes which mature in 2006. When appropriate, the Company currently anticipates refinancing the senior secured debt with its existing lenders or other sources and expects to seek additional unsecured debt to cover the maturing Senior Subordinated Notes. However, there can be no assurance that the Company will be able to refinance the maturing debt.

The Company will continue to selectively pursue strategic acquisitions. The Company believes that strategic acquisitions, both domestic and international, provide an effective means of increasing or establishing a market presence in targeted markets and a means of identifying and introducing new products and technologies in markets where it

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already has a strong presence. The Company also believes that establishing local manufacturing and distribution facilities in international markets significantly enhances its ability to build strong customer relationships, understand local product preferences and be price competitive.

The Company believes that anticipated inflation rates will not have a material adverse effect on its results of operations or financial condition. However, there can be no assurance that sharply increasing raw material or fuel costs will not adversely affect the Company’s financial condition or results of operations.

In January 2003, the Financial Accounting Standards Board (FASB) issued FASB Interpretation 46, “Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51” (Interpretation 46). In December 2003, the FASB issued a revision to Interpretation 46 to make certain technical corrections and address certain implementation issues that had arisen. Interpretation 46, as revised, provides a new framework for identifying variable interest entities (VIEs) and determining when a company should include the assets, liabilities, noncontrolling interests and results of activities of a VIE in its consolidated financial statements. Interpretation 46 was effective immediately for VIEs created after January 31, 2003. The provisions of Interpretation 46, as revised, will be adopted by the Company during 2004. It is expected that the adoption of this Interpretation will have no impact on the Company’s overall financial position and results of operations.

SFAS No. 145 “Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections” (“SFAS No. 145”), was issued in April 2002 and addresses the reporting of gains and losses resulting from the extinguishment of debt, accounting for sale-leaseback transactions and rescinds or amends other existing authoritative pronouncements. SFAS No. 145 requires that any gain or loss on extinguishment of debt that does not meet the criteria of APB 30 for classification as an extraordinary item shall not be classified as extraordinary and shall be included in earnings from continuing operations. The provisions of this statement related to the extinguishment of debt are effective for financial statements issued in fiscal years beginning after May 15, 2002 with early application encouraged. The Company adopted SFAS No. 145 on January 1, 2003. Accordingly, the Company’s $0.4 million loss from debt retirement recorded in 2001 (net of tax effect of $0.2 million) was reclassified from extraordinary to earnings from continuing operations in the Company’s Consolidated Statements of Operations.

In July 2002, the FASB issued SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities, which addresses financial accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” The provisions of SFAS No. 146 are effective for exit or disposal activities that are initiated after December 31, 2002, with earlier application encouraged. Adoption of SFAS 146 did not have an effect on the Company’s Consolidated Financial Statements.

In November 2002, the FASB issued Interpretation No. 45, “Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others” (“FIN 45”). Along with new disclosure requirements, FIN 45 requires guarantors to recognize, at the inception of certain guarantees, a liability for the fair value of the obligation undertaken in issuing the guarantee. This differs from the prior practice to record a liability only when a loss is probable and reasonably estimable. The recognition and measurement provisions of FIN 45 are applicable on a prospective basis to guarantees issued or modified after December 31, 2002. The Company adopted the disclosure provisions of FIN 45 as of December 31, 2002 and adopted the entire

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interpretation on January 1, 2003. Adoption of FIN 45 was not material to the Company’s Consolidated Financial Statements (see Note 2 of the Notes to the Consolidated Financial Statements).

In April 2003, the FASB issued SFAS No. 149, “Amendment of Statement 133 on Derivative Instruments and Hedging Activities” (“SFAS No. 149”), which clarifies the financial accounting and reporting proscribed by SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS No. 133”) for derivative instruments, including certain derivative instruments embedded in other contracts. Certain provisions of SFAS No. 149 related to implementation issues of SFAS No. 133 are already effective and other provisions related to forward purchases or sales are effective for both existing contracts and new contracts entered into after June 30, 2003. The Company has previously adopted SFAS No. 133, including the implementation issues addressed in SFAS No. 149, and the adoption of the new provisions of SFAS No. 149 on July 1, 2003 did not have an impact on the Company’s Consolidated Financial Statements.

In May 2003, the FASB issued SFAS No. 150, “Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity” (“SFAS No. 150”), which addresses the accounting and reporting for the classification and measurement of certain financial instruments with characteristics of both liabilities and equity. SFAS No. 150 is effective for all financial instruments entered into or modified after May 31, 2003 and for all existing financial instruments beginning in the first interim period after June 15, 2003, except for mandatorily redeemable financial instruments of nonpublic entities, which are subject to the provisions for the first fiscal period beginning after December 15, 2004. The Company adopted SFAS No. 150 on July 1, 2003. Adoption of this accounting standard did not have an impact on the Company’s Consolidated Financial Statements.

Critical Accounting Policies

Certain of the Company’s accounting policies require the application of judgment in selecting the appropriate assumptions for calculating financial estimates. By their nature, these judgments are subject to an inherent degree of uncertainty. The Company periodically evaluates the judgments and estimates used for its critical accounting policies to ensure that such judgments and estimates are reasonable for its interim and year-end reporting requirements. These judgments and estimates are based on the Company’s historical experience, current trends and information available from other sources, as appropriate. If different conditions result from those assumptions used in the Company’s judgments, the results could be materially different from the Company’s estimates. The Company’s critical accounting policies include:

Goodwill and Other Long-Lived Assets

On January 1, 2002, the Company adopted SFAS No. 142, “Goodwill and Other Intangible Assets” (“SFAS No. 142”). As a result, the Company accounts for acquired goodwill and goodwill impairment in accordance with SFAS No. 142. This pronouncement requires considerable judgment and, where necessary, the Company utilizes appraisals to assist in the Company’s valuation of acquired goodwill and evaluation of goodwill impairment. The Company primarily utilizes a discounted cash flow approach in order to value the Company’s operating segments required to be tested for impairment by SFAS No. 142, which requires that the Company forecast

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future cash flows of the operating segments and discount the cash flow stream based upon a weighted average cost of capital that is derived from comparable companies within similar industries. The discounted cash flow calculations also include a terminal value calculation that is based upon an expected long-term growth rate for the applicable operating segment. The Company believes that its procedures for applying the discounted cash flow methodology, including the estimates of future cash flows, the weighted average cost of capital and the long-term growth rate, are reasonable and consistent with market conditions at the time of the valuation. The Company has evaluated the carrying value of goodwill and determined that an impairment existed at the date of adoption of the standard, January 1, 2002. Accordingly, the Company recorded a goodwill impairment charge for the cumulative effect of a change in accounting principle of $38.1 million in 2002, as further described in Footnote 4 to the Company’s Notes to Consolidated Financial Statements.

The Company performs an annual evaluation for the impairment of long-lived assets, other than goodwill, based on expectations of non-discounted future cash flows compared to the carrying value of the subsidiary in accordance with SFAS No. 144. The Company’s cash flow estimates are based upon historical cash flows, as well as future projected cash flows received from subsidiary management in connection with the annual Company wide planning process, and include a terminal valuation for the applicable subsidiary based upon a multiple of earnings before interest expense, net, depreciation and amortization expense and income taxes (“EBITDA”). The Company estimates the EBITDA multiple by reviewing comparable company information and other industry data. The Company believes that its procedures for estimating gross future cash flows, including the terminal valuation, are reasonable and consistent with current market conditions. The Company historically has not had any material impairment adjustments for long-lived assets other than goodwill.

Revenue Recognition

In accordance with SEC Staff Accounting Bulletin (“SAB”) No. 104, the Company recognizes revenue only when there is a valid contract or purchase order which includes a fixed price, the goods have been delivered in accordance with the shipping terms; and there is an expectation that the collection of the revenue is reasonably assured. Determination of the criteria is based upon management’s judgments regarding the fixed nature of the price and the ability to collect revenue.

Allowances for cash discounts, volume rebates, and other customer incentive programs, as well as gross customer returns, among others, are recorded as a reduction of sales at the time of sale based upon the estimated future outcome. Cash discounts, volume rebates and other customer incentive programs are based upon certain percentages agreed to with the Company’s various customers, which are typically earned by the customer over an annual period. The Company records periodic estimates for these amounts based upon the historical results to date, estimated future results through the end of the contract

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period and the contractual provisions of the customer agreements. For calendar year customer agreements, the Company is able to adjust its periodic estimates to actual amounts as of December 31 each year based upon the contractual provisions of the customer agreements. As a result, at the end of any given reporting period, the amounts recorded for these allowances are based upon estimates of the likely outcome of future sales with the applicable customers and may require adjustment in the future if the actual outcome differs. The Company believes that its procedures for estimating such amounts are reasonable and historically have not resulted in material adjustments in subsequent periods when the estimates are adjusted to the actual amounts.

Provisions for the estimated costs for future product warranty claims and bad debts are recorded in cost of sales and selling, general and administrative expense, respectively, at the time a sale is recorded. The amounts recorded are generally based upon historically derived percentages while also factoring in any new business conditions that might impact the historical analysis such as new product introduction for warranty and bankruptcies of particular customers for bad debts. The Company also periodically evaluates the adequacy of its reserves for warranty and bad debts recorded in its consolidated balance sheet as a further test to ensure the adequacy of the recorded provisions. Warranty claims can extend far into the future and bad debt analysis often involves subjective analysis of a particular customer’s ability to pay. As a result, significant judgment is required by the Company in determining the appropriate amounts to record and such judgments may prove to be incorrect in the future. The Company believes that its procedures for estimating such amounts are reasonable and historically have not resulted in material adjustments in subsequent periods when the estimates are adjusted to the actual amounts.

Inventory Valuation

The Company’s inventories are stated at the lower of cost or market including material, labor and manufacturing overhead. The Company records provisions, as appropriate, to write-down obsolete and excess inventory to estimated net realizable value. The process for evaluating obsolete and excess inventory often requires the Company to make subjective judgments and estimates concerning future sales levels, quantities and prices at which such inventory will be able to be sold in the normal course of business. Accelerating the disposal process or incorrect estimates of future sales potential may cause the actual results to differ from the estimates at the time such inventory is disposed or sold. The Company believes that its procedures for estimating such amounts are reasonable and historically have not resulted in material adjustments in subsequent periods when the estimates are adjusted to the actual amounts.

Income Taxes

The Company accounts for income taxes using the liability method in accordance with SFAS No. 109 “Accounting for Income Taxes” (“SFAS No. 109”), which requires that the deferred tax consequences of temporary differences between the amounts recorded in the Company’s Consolidated Financial Statements and the amounts included in the Company’s federal and state income tax returns be recognized in the balance sheet. As the Company generally does not file their income tax returns until well after the closing process for the December 31 financial statements is complete, the amounts recorded at December 31 reflect estimates of what the final amounts will be when the actual income tax returns are filed for that fiscal year. In addition, estimates are often required with respect to, among other things, the appropriate state income tax rates to use in the various states that the Company and its subsidiaries are required to file, the potential

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utilization of operating and capital loss carry-forwards for both federal and state income tax purposes and valuation allowances required, if any, for tax assets that may not be realizable in the future. SFAS No. 109 requires balance sheet classification of current and long-term deferred income tax assets and liabilities based upon the classification of the underlying asset or liability that gives rise to a temporary difference. Net deferred tax assets recognized on the Company’s balance sheet continue to require management’s evaluation as to their realization. Although realization is not assured, management believes it is more likely than not that the net deferred tax assets will be realized. The amount expected to be realized is based upon estimates derived from tax planning strategies which the Company believes are currently prudent and feasible. A valuation allowance has been provided for certain net operating loss carryforwards, as it is more likely than not that the related deferred tax assets for these carryforwards will not be realized. Additions to the valuation allowance may be required in the event that estimates are changed. The Company believes the procedures and estimates used in its accounting for income taxes are reasonable and in accordance with established tax law. The income tax estimates used have historically not resulted in material adjustments to income tax expense in subsequent periods when the estimates are adjusted to the actual filed tax return amounts, although there may be reclassifications between the current and long-term portion of the deferred tax accounts.

The Company is subject to the examinations of its income tax returns by the Internal Revenue Service and other tax authorities. The Company evaluates the likelihood of unfavorable adjustments arising from the examinations and believes adequate provisions have been made in the income tax provision.

Contingencies

The Company is subject to contingencies, including legal proceedings and claims arising out of its businesses that cover a wide range of matters, including, among others, environmental matters, contract and employment claims, workers compensation claims, product liability, and warranty.

The Company provides accruals for direct costs associated with the estimated resolution of contingencies at the earliest date at which it is deemed probable that a liability has been incurred and the amount of such liability can be reasonably estimated. Costs accrued have been estimated and are based upon an analysis of potential results.

While it is impossible to ascertain the ultimate legal and financial liability with respect to contingent liabilities, including lawsuits, the Company believes that the aggregate amount of such liabilities, if any, in excess of amounts provided or covered by insurance, will not have a material adverse effect on the consolidated financial position or results of operations of the Company. It is possible, however, that future results of operations for any particular future period could be materially affected by changes in our assumptions or strategies related to these contingencies or changes out of the Company’s control.

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ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES OF MARKET RISK

Foreign Currency Risk

The Company is exposed to market risk related to foreign currency exchange rates. A portion of revenues in 2003 from the Company’s Portuguese operations were denominated in U.S. dollars and British Pounds. As a result of the strengthening of the Euro versus the U.S. dollar by 19.8% in 2003, the Company recorded approximately $0.6 million in foreign exchange losses in 2003 as the corresponding receivables lost value. During 2003, the Company did use forward contracts, which are generally three months in duration, to hedge its foreign currency exposures. At December 31, 2003, the Company’s Portuguese operations had forward contracts for the purchase of $200,000 and £600,000 with maturity dates through February 2004. The value of these forward contracts was immaterial to the balance sheet of AMTROL. The Company believes that by the continued use of forward contracts in 2004, no material foreign currency exchange losses will be incurred.

Interest Rate Market Risk

With respect to fluctuating interest rates, the impact on 2003 operating results was not material and the expected impact on 2004 operating results is not anticipated to be material. The Company has an interest rate swap contract and an interest rate cap (the “Contract”) outstanding as of December 31, 2003, with an initial notional amount of $15 million, decreasing on a consistent basis with repayment terms of the underlying debt. Under this arrangement, which will mature on June 30, 2004, the Company receives the 90-day LIBOR rate and pays a fixed rate of 4.6% through maturity, unless LIBOR increases to 7.1%. If LIBOR increases to 7.1%, then the Company continues to receive the 90-day LIBOR rate but would pay the 90-day LIBOR rate for all subsequent periods capped at a maximum of 7.1%. The LIBOR rate has not exceeded 7.1% since inception of the Contract and it was treated, prior to adoption of SFAS No. 133, as a hedge agreement and accounted for as such. The Contract was designated as a cash flow hedge of variable future cash flows associated with the interest on the previous Bank Credit Agreement, Tranche B Long Term Debt, through May 13, 2004 (the maturity date of the debt). However, the swap was redesignated to the Term A and B Loans upon entering into the Foothill Facility.

The following sensitivity analysis summarizes the potential impact on the Company of additional interest expense resulting from a hypothetical 100 basis point increase in the interest rate indices upon which AMTROL’s floating rate debt instruments are based (000):

                         
    Year End        
    2003 Exposure   Hypothetical   Effect on
Variable   to Interest   Change in   Amtrol
Rate Debt
  Rate Risk
  Rate Index
  Interest
Revolver
  $ 4,720       100 bps     $ 47  
Term A Loan
    7,255       100 bps       73  
Term B Loan
    20,338       100 bps       203  
 
   
 
     
 
     
 
 
 
  $ 32,313       100 bps     $ 323  
 
   
 
     
 
     
 
 

The Company believes that the potential effects of a hypothetical 100-basis point increase in its floating rate debt instruments are not material to cash flows or net income.

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The Company’s Term C Loan and Senior Subordinated Notes are not subject to interest rate risk since the rate of interest on these securities is fixed until their respective maturities.

Commodity Risk

The Company is subject to market risk with respect to the pricing of its principal raw materials (steel, rubber, corrugate and paint) and utilities. If prices of these raw materials and utilities were to increase dramatically, the Company might not be able to pass such increases on to its customers and, as a result, gross margins could decline. The Company manages its exposure to commodity pricing risk by continuing to diversify its product mix, strategic buying programs and vendor partnering. At December 31, 2003, the Company had not entered into any derivative financial instruments to manage its exposure to higher prices.

ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA

The Financial Statements are included in a separate section beginning on page 36 of this report.

ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE

None.

ITEM 9A. CONTROLS AND PROCEDURES

Evaluation of Disclosure Controls and Procedures

As of December 2003, the Company, under the supervision and with the participation of its management, including its principal executive officer and principal financial officer, performed an evaluation of the Company’s disclosure controls and procedures, as required by Securities Exchange Act Rule 13a-15. Based on that evaluation, the Company’s principal executive officer and principal financial officer concluded that such disclosure controls and procedures are effective to ensure that material information relating to the Company, including its consolidated subsidiaries, is made known to them, particularly during the period for which the periodic reports are being prepared.

Changes in Internal Controls

No significant changes were made in the Company’s internal controls or in other factors that could significantly affect these controls subsequent to the date of the evaluation performed pursuant to Securities Exchange Act Rule 13a-15.

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PART III

ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT

The following table sets forth certain information regarding each of the directors and executive officers of the Company:

             
Name
  Age
  Position
Albert D. Indelicato
    53     President, Chairman of the Board, Chief Executive Officer and Director
Larry T. Guillemette
    48     Executive Vice President, Chief Financial Officer and Treasurer
Joseph L. DePaula
    49     Vice President-Finance
& Corporate Controller
Patricia A. Pickrel
    53     Secretary
John P. Cashman
    63     Director
Andrew M. Massimilla
    62     Director
David P. Spalding
    49     Director
James A. Stern
    53     Director

Albert D. Indelicato became President, Chairman of the Board and Chief Executive Officer in June 2000. Previously, Mr. Indelicato served as President and Chief Executive Officer since joining the Company in July 1998. From 1996 to 1998, he was President of Litorale Holdings, Inc., a consulting firm specializing in acquisitions. From 1970 to 1996, Mr. Indelicato served in various managerial capacities of Power Control Technologies and its predecessor companies, including most recently as Chief Executive Officer and Director.

Larry T. Guillemette became Executive Vice President, Chief Financial Officer and Treasurer in August 2000. Previously, Mr. Guillemette served as Executive Vice President-Marketing and Business Development since joining the Company in 1998. From 1991 to 1998, Mr. Guillemette was President and Chief Executive Officer of Balcrank Products, Inc.

Joseph L. DePaula became Vice President-Finance & Corporate Controller in April 2001. For the previous five-year period thereto, Mr. DePaula served as Chief Financial Officer of Semi-Alloys Co.

Patricia A. Pickrel, Secretary joined the Company as General Counsel in 1998 and became Secretary in 1999. Previously, Ms. Pickrel was engaged in the private practice of law.

John P. (“Jack”) Cashman became a Director upon the Merger in November, 1996. In addition, Mr. Cashman served as Chairman of the Board, Chief Executive Officer and President

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upon the Merger until Mr. Indelicato joined the Company in July 1998. From 1989 until March 1996, Mr. Cashman served as Chairman and Co-Chief Executive Officer of R. P. Scherer Corporation.

Andrew M. Massimilla became a Director of the Company in June 1998. Mr. Massimilla has been the sole proprietor of a consulting firm providing management consulting services to various businesses since 1991. Mr. Massimilla is also a director of the Republic National Cabinet Corporation.

David P. Spalding became a Director of the Company upon the Merger. Mr. Spalding has been Vice Chairman of Cypress since its formation in April 1994. Prior to joining Cypress, Mr. Spalding was Managing Director in the Merchant Banking Group of Lehman Brothers Inc. since February 1991. Mr. Spalding is also a director of Lear Corporation, William Scotsman, Inc., and Republic National Cabinet Corporation.

James A. Stern became a Director of the Company upon the Merger. Mr. Stern has been Chairman of Cypress since its formation in April 1994. Prior to joining Cypress, Mr. Stern spent his entire career with Lehman Brothers Inc., most recently as head of the Merchant Banking Group. Mr. Stern is a director of Lear Corporation, Cinemark USA, Inc, and Wesco International Inc.

Audit Committee Financial Expert

The Finance Committee performs similar functions as an audit committee (the “Committee”), which comprises a member of the Board of Directors (the “Board”), is designated to oversee the financial reporting process of the Board. The Board has determined that David Spalding, a member of the Committee, qualifies as an audit committee financial expert as defined by SEC rules. Mr. Spalding is not independent of the Company. Because the Company is not listed on an exchange, the Company has chosen to use the definition of “independence” for audit committee members as such term is used by the New York Stock Exchange listing standards.

Code of Ethics

The Company has adopted a Code of Ethics, within the meaning of applicable SEC rules, applicable to its principal executive, financial and accounting officers, or persons performing similar functions. The Company has filed its Code of Ethics as an exhibit to this Annual Report on Form 10-K.

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Compliance with Section 16(a) of the Securities Exchange Act of 1934.

Not applicable

ITEM 11. EXECUTIVE COMPENSATION

     The following table summarizes the compensation paid or accrued by the Company to its Chief Executive Officer and the four other most highly compensated executive officers who earned more than $100,000 in salary and bonus in 2003 in each case for services rendered in all capacities to the Company during the three year period ended December 31, 2003:

Summary Compensation Table

                                         
                            Long Term    
    Annual           Compensation    
    Compensation (a)
          Awards
   
                            Securities    
Name and Principal                           Underlying   All Other
Position
  Year
  Salary (b)
  Bonus
  Options/SARs
  Compensation (c)
Albert D. Indelicato
    2003     $ 414,231     $           $ 71,403  
Chairman, President and
    2002       350,000       217,000             76,617  
Chief Executive Officer
    2001       350,000                   12,970  
Larry T. Guillemette
    2003       201,945                   11,779  
Executive Vice President,
    2002       190,457       67,000             30,783  
Chief Financial Officer
    2001       185,000                   9,911  
and Treasurer
                                       
Christopher A. Laus
    2003       172,466                   11,494  
Senior Vice President -
    2002       159,855       70,000             29,596  
Operations
    2001       152,250                   7,390  
Robert R. Pape (d)
    2003       163,201                   18,281  
Vice President -
    2002       149,216       50,000             19,210  
Sales & Marketing
    2001       146,058                   8,010  
Joseph L. DePaula
    2003       187,365                   19,237  
Vice President — Finance
    2002       171,961       35,000             14,053  
and Corporate Controller
    2001       124,231                   2,853  

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(a)   Any perquisites or other personal benefits received from the Company by any of the named executives were substantially less than the reporting thresholds established by the Securities and Exchange Commission (the lesser of $50,000 or 10% of the individual’s cash compensation).
 
(b)   Includes portion of salary deferred under the Company’s 401(k) Plan.
 
(c)   Amounts paid in 2003 include the Company’s contributions under the Company’s 401(k) Plan in the amount of $10,200, $10,200, $10,125, $8,948 and $9,685 for Mssrs. Indelicato, Guillemette, Laus, Pape, and DePaula, respectively, premiums paid by the Company with respect to term life and long-term disability insurance purchased for such executive officers in the amount of $2,510, $1,579, $1,369, $1,233 and $1,452 for Mssrs. Indelicato, Guillemette, Laus, Pape and DePaula, respectively and an automobile allowance received by Messrs. Indelicato, Pape and DePaula in the amount of $4,100, $8,100 and $8,100, respectively. Mr. Indelicato received $54,593 in connection with his employment agreement.
 
(d)   Mr. Pape retired from the Company effective January 1, 2004.

Option Plans

The following table sets forth certain information regarding currently outstanding options to buy the common stock of Holdings held by the directors and named executive officers as of December 31, 2003.

Aggregated Option/SAR Exercises in Last Fiscal Year and Year-End Option/SAR Values

                                 
                    Number of    
                    Securities    
                    Underlying    
                    Unexercised    
    Number of           Option/SARs at    
    Securities           Calendar Year End    
    Underlying           2003   Value of Unexercised
    Options/SARs   Value   Exercisable/   In-the-Money
Name
  Exercised
  Realized($)
  Unexercisable
  Options/SAR($)
John P. Cashman
    0       0       44,796/0       0/0  
Albert D. Indelicato
    0       0       15,250/15,250       0/0  
Larry T. Guillemette
    0       0       5,500/5,500       0/0  
Andrew M. Massimilla
    0       0       10,520/10,519       0/0  
Robert R. Pape
    0       0       1,500/1,500       0/0  

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Supplemental Retirement Plans

The Company maintains two Supplemental Retirement Plans: Supplemental Retirement Plan I which covers a former officer and director and Supplemental Retirement Plan II which covers two former officers. In the event a participant in either Supplemental Plan dies after retirement, the participant’s beneficiary will receive any remaining benefits which such participant was entitled to receive at the time of the participant’s death.

Employment Agreements and Other Transactions

The Company has entered into an employment agreement (“Employment Agreement”) with Mr. Indelicato to secure his continued employment with the Company. The Employment Agreement provides for an annual base salary, subject to annual adjustments. In addition, Mr. Indelicato is entitled to participate in incentive compensation plans and all employee benefit arrangements generally appropriate to his responsibilities. In the event Mr. Indelicato’s employment is terminated without cause by the Company, he would be entitled (for a period of 18 months after termination) to continuation of monthly salary, including the pro rata portion of any bonus or other incentive compensation otherwise payable for the fiscal period in which such termination occurs, and maintenance of all life, disability, medical and health insurance benefits to which Mr. Indelicato was entitled immediately prior to termination.

Directors’ Compensation

The Company has a total of five directors, four of who are non-employees, that sit on various committees. For 2003, two non-employee directors, Mr. Cashman and Mr. Massimilla, were paid $2,500 per committee meeting attended plus out-of-pocket expenses associated with travel. The two remaining non-employee directors, Mr. Spalding and Mr. Stern, do not receive any remuneration for any of the committee meetings attended, except for out-of-pocket travel expenses, given their association to Cypress.

Compensation and Benefits Committee

The Compensation and Benefits Committee held one meeting in 2003. Messrs. Spalding and Stern are the current members of this committee. This committee has functions that include reviewing the salary system with regard to external competitiveness and reviewing incentive compensation plans to ensure that they continue to be effective incentive and reward systems. The Compensation and Benefits Committee also determines the CEO’s compensation and considers and, if appropriate, approves the CEO’s recommendations with respect to the compensation of executive officers who report to him.

Compensation Committee Interlocks and Insider Participation

No member of the Committee has any interlocking or insider relationship with the Company which is required to be reported under the applicable rules and regulations of the Securities and Exchange Commission.

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ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT

The Company is a direct, wholly-owned subsidiary of Holdings Inc. The following table sets forth information with respect to the beneficial ownership of Holdings common stock or preferred stock as of March 29, 2004 by (i) each person known to the Company to beneficially own more than 5% of Holdings Inc.’s outstanding common stock, (ii) each of the Company’s directors and named executive officers and (iii) all directors and executive officers of the Company as a group. Each share of Holdings Inc. preferred stock is convertible at any time into one share of Holdings Inc. common stock. Unless otherwise indicated below, the persons and entities named in the table have sole voting and investment power with respect to all shares beneficially owned.

                                 
    Common Stock
  Preferred Stock
    Number            
    of   Percentage   Number   Percentage
Name and Address of Beneficial Owner
  Shares
  of Total
  of Shares
  of Total
Cypress Merchant Banking Partners L.P.(a) (c)
                               
c/o The Cypress Group L.L.C.
                               
65 East 55th Street, 28th Floor
                               
New York, NY 10022
    847,127       80.9       95,076       93.0  
Cypress Offshore Partners L.P. (a) (c)
                               
c/o The Cypress Group L.L.C.
                               
65 East 55th Street, 28th Floor
                               
New York, NY 10022
    43,873       4.2       4,924       4.8  
John P. Cashman (b)
    62,032       5.9       2,235       2.2  
Larry T. Guillemette (b)
    11,666       1.1              
Albert D. Indelicato (b)
    32,666       3.1              
Andrew M. Massimilla (b)
    21,705       2.1              
Robert R. Pape (b)
    3,000       0.3              
Christopher A. Laus
    5,700       0.6              
Joseph L. DePaula
                       
David P. Spalding(a)
                       
James A. Stern(a)
                       
All directors and executive officers as a group (consisting of 9 persons)
    136,769       13.1       2,235       2.2  

(a)   Cypress Merchant Banking Partners L.P. and Cypress Offshore Partners L.P. are affiliates of The Cypress Group L.L.C. Messrs. Spalding and Stern are executives of The Cypress Group L.L.C. and may be deemed to share beneficial ownership of the shares shown as beneficially owned by such Cypress entities. Each of such individuals disclaims beneficial ownership of such shares. See Item 10, “Directors and Executive Officers of the Company.”
 
(b)   Includes 44,796, 11,000, 30,500, 21,039, and 3,000 shares of Common Stock issuable upon exercise of options granted to Messrs. Cashman, Guillemette, Indelicato, Massimilla, and Pape, respectively. See Item 11, “Executive Compensation”.
 
(c)   Includes 57,046 and 2,954 shares of common stock issuable upon exercise of warrants granted to Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P.

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ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS

A director of the Company, Mr. Massimilla, provides management consulting services to the Company for which he is paid by the Cypress Group L.L.C. The Company reimburses Cypress for its payments to Mr. Massimilla. During 2003, the amount of such payments was $32,211.

ITEM 14. PRINCIPAL ACCOUNTANT FEES AND SERVICES

Audit Fees:

The Company during the years 2002 and 2003 were billed audit fees of $367,000 and $408,500, respectively.

Audit Related Fees:

The Company during the years 2002 and 2003 were billed audit related fees of $15,000 and $15,000, respectively.

Tax Fees:

The Company during the years 2002 and 2003 were billed tax fees of $74,230 and $136,115, respectively.

All Other Fees:

The Company during the years 2002 and 2003 were billed no other fees.

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ITEM 15. EXHIBITS, FINANCIAL STATEMENT SCHEDULES AND REPORTS ON FORM 8-K

(a) (1) Financial Statements

The following financial statements are included in a separate section of this Report commencing on the page numbers specified below:

         
    Page
   
Report of Independent Auditors
    34  
Consolidated Balance Sheets as of December 31, 2002 and 2003
    36  
Consolidated Statements of Operations and Comprehensive Loss for the years ended December 31, 2001, 2002 and 2003
    37  
Consolidated Statements of Shareholders’ Equity for the years ended December 31, 2001, 2002 and 2003
    38  
Consolidated Statements of Cash Flows for the years ended December 31, 2001, 2002 and 2003
    39  
Notes to Consolidated Financial Statements
    40  
(a) (2) Financial Statement Schedule
       
Schedule II — Valuation and Qualifying Accounts and Reserves for the years ended December 31, 2001, 2002 and 2003.
    56  

All other schedules for which provision is made in the applicable accounting regulations of the Securities and Exchange Commission are not required under the related instructions or are inapplicable, and therefore have been omitted.

(a) (3) Exhibits

See List of Exhibits, Page 58.

(b) Reports filed on Form 8-K

On November 25, 2003, a Form 8-K was filed in connection with the First Amendment and Second Amendment to the Foothill and Cypress Facilities.

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Report of Independent Auditors

To the Board of Directors of
AMTROL Inc.

We have audited the accompanying consolidated balance sheets of AMTROL Inc. (the “Company”) as of December 31, 2003 and 2002, and the related consolidated statements of operations, comprehensive loss, shareholders’ equity, and cash flows for the years then ended. Our audits also included the financial statement schedule listed in the Index at Item 15(a). These financial statements and schedule are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements and schedule based on our audits. The consolidated financial statements of the Company for the year ended December 31, 2001, were audited by other auditors who have ceased operations and whose report dated March 1, 2002, expressed an unqualified opinion on those statements before the revisions described in Note 4.

We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the consolidated financial position of AMTROL Inc. at December 31, 2003 and 2002, and the consolidated results of its operations and its cash flows for the years then ended, in conformity with accounting principles generally accepted in the United States. Also, in our opinion, the related financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.

As discussed in Note 2 to the consolidated financial statements, effective January 1, 2002, the Company adopted Statement of Financial Accounting Standards No. 142, “Goodwill and Other Intangible Assets.”

As discussed above, the financial statements of AMTROL Inc. for the year ended December 31, 2001 were audited by other auditors who have ceased operations. As described in Note 4, these financial statements have been revised to include the transitional disclosures required by Statement of Financial Accounting Standards (Statement) No. 142, “Goodwill and Other Intangible Assets”, which was adopted by the Company as of January 1, 2002. Our audit procedures with respect to the disclosures in Note 4 with respect to 2001 included (a) agreeing the previously reported net loss to the previously issued financial statements and the adjustments to reported net loss representing amortization expense (including any related tax effects) recognized in that period related to goodwill to the Company’s underlying records obtained from management, and (b) testing the mathematical accuracy of the reconciliation of adjusted net loss to reported net loss. In our opinion, the disclosures for 2001 in Note 4 are appropriate. However, we were not engaged to audit, review, or apply any procedures to the 2001 financial statements of the Company other than with respect to such disclosures and, accordingly, we do not express an opinion or any other form of assurance on the 2001 financial statements taken as a whole.

ERNST & YOUNG LLP

Providence, Rhode Island
March 11, 2004

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To the Board of Directors of
AMTROL Inc.

We have audited the accompanying consolidated balance sheets of AMTROL Inc. and subsidiaries as of December 31, 2001 and 2000, and the related consolidated statements of operations, comprehensive loss, shareholders’ equity and cash flows for the three years in the period ended December 31, 2001. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

We conducted our audit in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.

In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of AMTROL Inc. and subsidiaries as of December 31, 2001 and 2000, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2001 in conformity with accounting principles generally accepted in the United States.

Our audit was made for the purpose of forming an opinion on the basic consolidated financial statements taken as a whole. The financial statement schedule listed in item 14(a)(2) is the responsibility of the Company’s management and is presented for purposes of complying with the Securities and Exchange Commission’s rules and is not part of the basic financial statements. This schedule has been subjected to the auditing procedures applied in our audit of the basic financial statements and, in our opinion, fairly states in all material respects, the financial data required to be set forth therein in relation to the basic consolidated financial statements taken as a whole.

     
  ARTHUR ANDERSEN LLP
Boston, Massachusetts
   
March 1, 2002
   

Note: This report of Independent Certified Public Accountants is a copy of a previously issued Arthur Andersen LLP (“Andersen”) report and has not been reissued by Andersen. The inclusion of this previously issued Andersen report is made pursuant to Rule 2.02(e) of Regulation S-X. Note that this previously issued Andersen report includes references to certain fiscal years which are not required to be presented in the accompanying consolidated financial statements as of and for the year ended December 31, 2003.

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AMTROL INC. AND SUBSIDIARIES

Consolidated Balance Sheets
(In thousands)
                 
    December 31
    2002
  2003
Assets
               
Current Assets:
               
Cash and cash equivalents
  $ 1,797     $ 13,488  
Accounts receivable, less allowance for doubtful accounts of $1,149 and $1,247 in 2002 and 2003, respectively
    26,974       27,728  
Inventories
    22,445       25,908  
Tax refund receivable
    2,233       1,838  
Deferred income taxes — short-term
    1,681       1,489  
Prepaid expenses and other
    1,357       1,199  
 
   
 
     
 
 
Total current assets
    56,487       71,650  
 
   
 
     
 
 
Property, Plant and Equipment, at cost
               
Land
    5,260       5,794  
Buildings and improvements
    13,485       15,070  
Machinery and equipment
    57,083       63,238  
Furniture and fixtures
    1,343       1,434  
Information systems software and other
    6,254       7,246  
 
   
 
     
 
 
 
    83,425       92,782  
Less: accumulated depreciation and amortization
    44,924       57,693  
 
   
 
     
 
 
 
    38,501       35,089  
 
   
 
     
 
 
Other Assets:
               
Goodwill
    119,205       119,205  
Deferred financing costs
    4,186       2,880  
Deferred income taxes — long-term
    7,267       7,459  
Other
    1,227       740  
 
   
 
     
 
 
 
    131,885       130,284  
 
   
 
     
 
 
 
  $ 226,873     $ 237,023  
 
   
 
     
 
 
Liabilities and Shareholders’ Equity
               
Current Liabilities:
               
Current maturities of long-term debt
  $ 2,957     $ 2,957  
Notes payable to banks
    6,923       9,283  
Accounts payable
    26,124       23,741  
Accrued expenses
    11,684       11,260  
Accrued interest
    203       241  
Accrued income taxes
    719       872  
 
   
 
     
 
 
Total current liabilities
    48,610       48,354  
 
   
 
     
 
 
Other Noncurrent Liabilities
    4,023       4,436  
Long-Term Debt, less current maturities
    158,391       167,022  
Commitments and Contingencies
           
Shareholders’ Equity
               
Capital stock $.01 par value — authorized 1,000 shares, 100 shares issued
           
Additional paid-in capital
    99,273       99,273  
Retained deficit
    (81,393 )     (83,125 )
Accumulated other comprehensive income (loss)
    (2,031 )     1,063  
 
   
 
     
 
 
Total shareholders’ equity
    15,849       17,211  
 
   
 
     
 
 
 
  $ 226,873     $ 237,023  
 
   
 
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

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AMTROL INC. AND SUBSIDIARIES
Consolidated Statements of Operations

(In thousands)

                         
    Year Ended December 31
    2001
  2002
  2003
Net sales
  $ 182,325     $ 186,803     $ 196,157  
Cost of goods sold
    141,278       144,217       156,124  
 
   
 
     
 
     
 
 
Gross profit
    41,047       42,586       40,033  
Operating expenses:
                       
Selling
    11,400       11,565       11,803  
General and administrative
    16,478       17,081       16,468  
Amortization of goodwill
    4,451              
 
   
 
     
 
     
 
 
Income from operations
    8,718       13,940       11,762  
Other income (expense):
                       
Interest expense
    (19,235 )     (20,061 )     (19,564 )
Interest income
    134       52       67  
License and distributorship fees
    291       40        
Gain (loss) on extinguishment of debt, net
    (584 )           6,760  
Other income (expense), net
    95       (374 )     424  
 
   
 
     
 
     
 
 
Loss before provision (benefit) for income taxes and cumulative effect of a change in accounting principle
    (10,581 )     (6,403 )     (551 )
Provision (benefit) for income taxes
    (1,166 )     839       1,181  
 
   
 
     
 
     
 
 
Loss before cumulative effect of a change in accounting principle
    (9,415 )     (7,242 )     (1,732 )
Cumulative effect of a change in accounting principle
          (38,087 )      
 
   
 
     
 
     
 
 
Net loss
  $ (9,415 )   $ (45,329 )   $ (1,732 )
 
   
 
     
 
     
 
 

Consolidated Statements of Comprehensive Loss
(In thousands)

                         
    Year Ended December 31
    2001
  2002
  2003
Net loss
  $ (9,415 )   $ (45,329 )   $ (1,732 )
Foreign currency translation adjustments
    (382 )     2,799       2,800  
Derivative instrument valuation
    (511 )     160       294  
 
   
 
     
 
     
 
 
Comprehensive income (loss)
  $ (10,308 )   $ (42,370 )   $ 1,362  
 
   
 
     
 
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

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AMTROL INC. AND SUBSIDIARIES
Consolidated Statements of Shareholders’ Equity

(In thousands)

                                 
                            Accumulated
            Additional           Other
    Capital   Paid-in   Retained   Comprehensive
    Stock
  Capital
  (Deficit)
  Income (Loss)
Balance, December 31, 2000
  $     $ 89,903     $ (26,649 )   $ (3,382 )
Capital contribution
          6,016              
Repurchase of options and common stock
          (93 )            
Net loss
                (9,415 )      
Warrant valuation
          3,447              
Derivative instrument valuation
                      (511 )
Currency translation adjustment
                      (1,097 )
 
   
 
     
 
     
 
     
 
 
Balance, December 31, 2001
          99,273       (36,064 )     (4,990 )
Net loss
                (45,329 )      
Derivative instrument valuation adjustment
                      160  
Currency translation adjustment
                      2,799  
 
   
 
     
 
     
 
     
 
 
Balance, December 31, 2002
          99,273       (81,393 )     (2,031 )
Net loss
                (1,732 )      
Derivative instrument valuation adjustment
                      294  
Currency translation adjustment
                      2,800  
 
   
 
     
 
     
 
     
 
 
Balance, December 31, 2003
  $     $ 99,273     $ (83,125 )   $ 1,063  
 
   
 
     
 
     
 
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

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AMTROL INC. AND SUBSIDIARIES
Consolidated Statements of Cash Flows

(In thousands)

                         
    Year Ended December 31
    2001
  2002
  2003
Cash Flows Provided by (Used in) Operating Activities:
                       
Net loss
  $ (9,415 )   $ (45,329 )   $ (1,732 )
Cumulative effect of a change in accounting principle
          38,087        
Adjustments to reconcile net loss to net cash provided by (used in) operating activities -
                       
Depreciation
    8,271       8,046       8,390  
Amortization
    5,027       1,047       1,452  
Provision for losses on accounts receivable
    628       143       90  
(Gain) loss on extinguishment of debt, net
    584             (6,760 )
Loss on sale of fixed assets
    12       5        
Changes in operating assets and liabilities:
                       
Accounts receivable, net
    (2,330 )     1,042       2,028  
Tax refund receivable
    (52 )     (309 )     746  
Inventory
    238       (1,218 )     (1,265 )
Deferred income taxes — short-term
    (708 )     58       112  
Prepaid expenses and other current assets
    289       (601 )     293  
Other assets
    (738 )     572       1,914  
Accounts payable
    (2,224 )     798       (4,880 )
Accrued expenses and other current liabilities
    1,014       2,788       (1,993 )
Other noncurrent liabilities
    (859 )     31       546  
Deferred income taxes — long-term
    (2,454 )     (58 )     (112 )
 
   
 
     
 
     
 
 
Net cash provided by (used in) operating activities
    (2,717 )     5,102       (1,171 )
 
   
 
     
 
     
 
 
Cash Flows Used in Investing Activities:
                       
Proceeds from sale of property, plant and equipment
    70       7        
Capital expenditures
    (4,199 )     (3,321 )     (3,417 )
 
   
 
     
 
     
 
 
Net cash used in investing activities
    (4,129 )     (3,314 )     (3,417 )
 
   
 
     
 
     
 
 
Cash Flows Provided by (Used in) Financing Activities:
                       
Repayment of long term debt
    (37,662 )     (125,867 )     (124,276 )
Issuance of long term debt
    42,550       126,829       124,450  
Repayment of short term debt
    (29,156 )     (27,191 )     (15,461 )
Issuance of short term debt
    29,444       25,120       16,350  
Extinguishment of senior credit facility
    (52,836 )            
Issuance of new senior debt and warrants
    48,876             15,000  
Capital contribution
    6,016              
Repurchase of options and common stock
    (93 )            
 
   
 
     
 
     
 
 
Net cash provided by (used in) financing activities
    7,139       (1,109 )     16,063  
 
   
 
     
 
     
 
 
Net increase in cash and cash equivalents
    293       679       11,475  
Effect of exchange rate changes on cash and cash equivalents
    (14 )     135       216  
Cash and cash equivalents, beginning of period
    704       983       1,797  
 
   
 
     
 
     
 
 
Cash and cash equivalents, end of period
  $ 983     $ 1,797     $ 13,488  
 
   
 
     
 
     
 
 

The accompanying notes are an integral part of these consolidated financial statements.

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(1)   Basis of Presentation
 
    AMTROL Inc., a Rhode Island corporation, and its wholly-owned subsidiaries (collectively referred to herein as the “Company”), designs, manufactures and markets products used principally in flow control, storage, heating and other treatment of fluids in the water systems market and selected sectors of the heating, ventilating and air conditioning (“HVAC”) market. The Company offers a broad product line of quality fluid handling products and services marketed under widely recognized brand names.
 
    The Company is a wholly-owned subsidiary of AMTROL Holdings, Inc. (“Holdings Inc.”), a Delaware corporation formed by The Cypress Group, L.L.C. in 1996 to effect the acquisition of all of the outstanding common stock of the Company. Holdings Inc. has no other material assets, liabilities or operations other than those that result from its ownership of the common stock of the Company.
 
(2)   Summary of Significant Accounting Policies
 
    Principles of Consolidation
 
    The accompanying consolidated financial statements include the accounts of the Company and its wholly owned subsidiaries. All material intercompany balances and transactions have been eliminated in consolidation.
 
    Use of Estimates
 
    The preparation of consolidated financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates.
 
    Fiscal Year
 
    The Company uses a calendar fiscal year and three quarterly interim periods ending on Saturday of the thirteenth week of the quarter.
 
    Reclassifications
 
    Certain prior year balances have been reclassified to conform to the current year presentation.
 
    Revenue Recognition and Related Costs
 
    In accordance with Staff Accounting Bulletin (“SAB”) No. 104, the Company recognizes revenue only when there is a valid contract or purchase order, which includes a fixed price; the goods have been delivered in accordance with the shipping terms; and there is an expectation that the collection of the revenue is reasonably assured. The Company has reclassed shipping/handling fees and costs to net sales and cost of goods sold, respectively, consistent with the presentation required by Emerging Issues Task Force (“EITF”) 00-10.

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    (2)Summary of Significant Accounting Policies (Continued)
 
    The Company generally recognizes revenue upon shipment of its products to customers net of applicable provisions for discounts and allowances. Allowances for cash discounts and volume rebates, among others, are recorded as a reduction to revenue at the time of sale based upon the estimated future outcome. Cash discounts and volume rebates are based upon certain percentages and sales targets agreed to with the Company’s customers, which are typically earned by the customers over an annual period. The allowance for volume rebates is consistent with the provisions of EITF 00-22, Accounting for “Points” and Certain Other Time-Based or Volume-Based Sales Incentive Offers, and Offers for Free Products or Services to Be Delivered in the Future. At December 31, 2002 and 2003, the Company had accrued $3.9 million for such volume allowances. These amounts are included in accrued expenses in the accompanying consolidated balance sheets.
 
    Cash and Cash Equivalents
 
    Cash and cash equivalents include cash on hand and short-term investments that are readily convertible into cash with an original maturity to the Company of three months or less.
 
    Allowance for Doubtful Accounts
 
    In circumstances where the Company is aware of a specific customer’s inability to meet its financial obligations, an allowance is established. The majority of accounts are individually evaluated on a regular basis and appropriate allowances are established as deemed appropriate. The remainder of the allowance is based upon historical trends and current market assessments.
 
    Concentration of Credit Risk
 
    The Company extends credit to almost all its customers on an uncollateralized basis. Concentration of credit and geographic risk with respect to accounts receivable is limited due to the large number of and general dispersion of accounts which constitute the Company’s customer base. The Company periodically performs credit evaluations of its customers. At December 31, 2002 and 2003, there were no customers accounting for greater than ten percent of the Company’s accounts receivable. The Company has not experienced significant credit losses on customers’ accounts.
 
    The Company invests its excess cash in highly liquid short-term investments. The Company has established guidelines that maintain safety and liquidity and reviews these guidelines when economic conditions change. The Company has not experienced any losses on its cash equivalents or short-term investments.
 
    Depreciable Property and Equipment
 
    Property, plant, and equipment are stated on the basis of cost. The Company provides for depreciation by charges to income (computed on the straight-line method) in amounts estimated to depreciate the cost of properties over their estimated useful lives which generally fall within the following ranges:

     
Building and improvements
  10-40 years
Machinery and equipment
  3-12 years
Furniture and fixtures
  5-20 years
Other
  3-10 years

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    (2)  Summary of Significant Accounting Policies (Continued)
 
    Leasehold improvements are amortized over the life of the lease or the estimated useful life of the improvement, whichever is shorter.
 
    Interest costs, during the construction period, on borrowings used to finance construction of buildings and related property are included in the cost of the constructed property. As of December 31, 2003, the Company had no capitalized interest.
 
    Inventories
 
    The Company’s inventories are stated at the lower of cost or market including material, labor and manufacturing overhead (see Note 3). The Company records provisions, as appropriate, to write-down obsolete and excess inventory to estimated net realizable value. The process for evaluating obsolete and excess inventory often requires the Company to make subjective judgments and estimates concerning future sales levels, quantities and prices at which such inventory will be able to be sold in the normal course of business. Accelerating the disposal process or incorrect estimates of future sales potential may cause the actual results to differ from the estimates at the time such inventory is disposed or sold. The Company believes that its procedures for estimating such amounts are reasonable and historically have not resulted in material adjustments in subsequent periods when the estimates are adjusted to the actual amounts.
 
    Warranty
 
    The Company extends various warranties covering most of its products ranging from a limited one-year warranty to a limited lifetime warranty against defects in materials and workmanship. The specific terms and conditions of the warranties depend on the type of product that is sold. The Company’s warranties are generally limited to the replacement of the defective parts or products at the Company’s option. The Company estimates the costs that may be incurred under its warranty program and records a liability at the time of sale. Factors that influence the Company’s warranty liability include the amount of production, manufactured cost of the product, historical warranty returns and anticipated returns based upon engineering and material improvements. The Company periodically assesses the adequacy of its warranty reserve through a detailed analysis and adjusts the reserve accordingly.
 
    As part of the Company’s regular review of its warranty reserve at December 31, 2003, the Company increased its warranty reserve by $0.8 million. This was due to a higher than anticipated level of warranty returns associated with its limited lifetime products during the current period.
 
    The following chart illustrates the changes in the Company’s warranty reserve during the latest twelve month period:

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     (2) Summary of Significant Accounting Policies (Continued)

    (in thousands)

                 
    2002
  2003
Balance, beginning of year
  $ 2,198   $ 2,367  
Warranties issued during year
    1,354     2,059
Claims during year
    (1,185 )     (2,059 )
Change in estimate
          796  
 
   
 
     
 
 
Balance, end of year
  $ 2,367   $ 3,163  
 
   
 
     
 
 

    Goodwill and Long-Lived Assets

    Goodwill represents the excess of acquisition costs over the estimated fair value of the net assets acquired. The Financial Accounting Standards Board (“FASB”) issued Statement of Financial Accounting Standards (“SFAS”) No. 142, Goodwill and Other Intangible Assets, which requires that amortization of goodwill cease and that the Company evaluate the recoverability of goodwill and other intangible assets annually, or more frequently if events or changes in circumstances, such as a decline in sales, earnings or cash flows, or material adverse changes in the business climate, indicate that the carrying value of an asset might be impaired. Goodwill is considered to be impaired when the net book value of a reporting unit exceeds its estimated fair value.

    Fair values are established using a discounted cash flow methodology (specifically, the income approach). The determination of discounted cash flows is based on the Company’s strategic plans and long-range forecasts. The revenue growth rates included in the forecasts are the Company’s best estimates based on current and anticipated market conditions, and the profit margin assumptions are projected based on the current and anticipated costs structures. In accordance with the SFAS No. 142 transition procedures, the Company recorded a goodwill impairment charge for the cumulative effect of a change in accounting principle of $38.1 million upon adoption of SFAS No. 142, as further described in Note 4.

    The Company performs an annual evaluation for the impairment of long-lived assets, other than goodwill, based on expectations of non-discounted future cash flows compared to the carrying value of the subsidiary in accordance with SFAS No. 144. The Company’s cash flow estimates are based upon historical cash flows, as well as future projected cash flows received from subsidiary management in connection with the annual Company wide planning process, and include a terminal valuation for the applicable subsidiary based upon a multiple of earnings before interest expense, net, depreciation and amortization expense and income taxes (“EBITDA”). The Company estimates the EBITDA multiple by reviewing comparable company information and other industry data. The Company believes that its procedures for estimating gross future cash flows, including the terminal valuation, are reasonable and consistent with current market conditions. The Company historically has not had any material impairment adjustments for long-lived assets other than goodwill.

    Fair Value of Financial Instruments

    In accordance with the requirements of SFAS No. 107, Disclosures About Fair Value of Financial Instruments, the Company has determined the estimated fair value of its financial instruments using appropriate market information and valuation methodologies. Considerable judgment is required to develop the estimates of fair value; thus, the estimates are not necessarily indicative of the amounts that could be realized in a current

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     (2) Summary of Significant Accounting Policies (Continued)

    market exchange. The Company’s financial instruments consist of cash, accounts receivable, accounts payable, senior subordinated notes and bank debt. Based upon information provided by an independent financial advisor, the Company believes that the fair value of the senior subordinated notes is approximately $65 to $70 on a par value of $100. The carrying value of the remaining assets and liabilities is a reasonable estimate of their fair market value at December 31, 2003.

    Research and Development Expenses

    All costs for research and development, which amounted to approximately $0.8 million, $0.8 million, and $0.9 million for the years ended December 31, 2001, 2002, and 2003, respectively, are charged to general and administrative expenses as incurred.

    Deferred Financing Costs

    Deferred financing costs are stated at cost as a component of other assets and amortized over the life of the related debt using the effective interest method. Amortization of deferred financing costs is included in interest expense.

    Foreign Currency Translation

    Assets and liabilities of non-U.S. operations have been translated into United States dollars using the year-end rate of exchange. Shareholders’ equity has been converted using historical rates, and revenues and expenses at the average exchange rates prevailing during the year. The cumulative effect of the resulting translation was reflected as a separate component of shareholders’ equity. $1.3 million and $0.6 million in foreign currency exchange losses were recorded in the Consolidated Statement of Operations during 2002 and 2003, respectively.

    During 2003, the Company used forward contracts, generally three months in duration, to hedge its foreign currency exposures. The foreign currency exposures relate primarily to its operations in Portugal. A portion of revenues from the Company’s Portuguese operations were denominated in U.S. dollars and British Pounds so as the Euro strengthened, the corresponding receivables lost value. At December 31, 2003, the Company’s Portuguese operations had forward contracts for the purchase of $200,000 and £600,000 with maturity dates through February 2004. The value of these forward contracts was immaterial to the balance sheet of the Company.

    The following table illustrates the components of accumulated other comprehensive income (loss):

    (in thousands)

                 
    2002
  2003
Currency translation adjustment
  $ (1,680 )   $ 1,120  
Derivative instrument valuation
    (351 )     (57 )
 
   
 
     
 
 
Total accumulated other comprehensive income (loss)
  $ (2,031 )   $ 1,063  
 
   
 
     
 
 

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     (2) Summary of Significant Accounting Policies (Continued)

    Stock Options

    The Company accounts for employee stock options in accordance with SFAS No. 123, Accounting for Stock Based Compensation. As permitted under SFAS No. 123, the Company applies Accounting Principles Board (“APB”) Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations to account for its stock option plans.

    Accounting for Derivative Instruments and Hedging Activities

    The Company has an interest rate swap contract and an interest rate cap (the “Contract”) outstanding as of December 31, 2003, with an initial notional amount of $15 million. Under this arrangement, which will mature on June 30, 2004, the Company receives the 90-day LIBOR rate and pays a fixed rate of 4.60% for the period from January 1, 2001 through maturity, unless LIBOR increases to 7.1%. If LIBOR increases to 7.1%, then the Company continues to receive the 90-day LIBOR rate but would pay the 90-day LIBOR rate for all subsequent periods capped at a maximum of 7.1%. The LIBOR rate has not exceeded 7.1% since inception of the Contract and it was treated, prior to adoption of SFAS No. 133, as a hedge agreement and accounted for as such. The Contract was redesignated as a cash flow hedge of variable future cash flows associated with the Foothill Facility Term Loan A and B Debt.

    As of December 31, 2003, the fair value of the instrument ($0.1 million) was recorded in other non-current liabilities with a corresponding entry to accumulated other comprehensive loss. Subsequent changes in the fair value of the swap will be recorded through accumulated other comprehensive loss (except for changes related to ineffectiveness, which will be recorded currently through net income). The Company did not realize any material ineffectiveness during 2003 and does not currently anticipate any material ineffectiveness under the hedge for 2004.

    Recent Accounting Pronouncements

    In January 2003, the Financial Accounting Standards Board (FASB) issued FASB Interpretation 46, “Consolidation of Variable Interest Entities, an Interpretation of ARB No. 51” (Interpretation 46). In December 2003, the FASB issued a revision to Interpretation 46 to make certain technical corrections and address certain implementation issues that had arisen. Interpretation 46, as revised, provides a new framework for identifying variable interest entities (VIEs) and determining when a company should include the assets, liabilities, noncontrolling interests and results of activities of a VIE in its consolidated financial statements. Interpretation 46 was effective immediately for VIEs created after January 31, 2003. The provisions of Interpretation 46, as revised, will be adopted by the Company during 2004. It is expected that the adoption of this Interpretation will have no impact on the Company’s overall financial position and results of operations.

    SFAS No. 145 “Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections” (“SFAS No. 145”), was issued in April 2002 and addresses the reporting of gains and losses resulting from the extinguishment of debt, accounting for sale-leaseback transactions and rescinds or amends other existing authoritative pronouncements. SFAS No. 145 requires that any gain or loss on extinguishment of debt that does not meet the criteria of APB 30 for classification as an extraordinary item shall not be classified as extraordinary and shall be included in earnings from continuing operations. The provisions of this statement related to the

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    extinguishment of debt are effective for financial statements issued in fiscal years beginning after May 15, 2002 with early application encouraged. The Company adopted SFAS No. 145 on January 1, 2003. Accordingly, the Company’s $0.4 million loss from debt retirement recorded in 2001 (net of tax effect of $0.2 million) was reclassified from extraordinary loss to earnings from continuing operations in the Company’s Consolidated Statement of Operations.

    In July 2002, the FASB issued SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities, which addresses financial accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” The provisions of SFAS No. 146 are effective for exit or disposal activities that are initiated after December 31, 2002, with earlier application encouraged. Adoption of SFAS 146 did not have a material effect on the Company’s Consolidated Financial Statements.

    In November 2002, FASB Interpretation No. 45, Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others was issued. This interpretation requires certain guarantees to be recorded at fair value as opposed to the current practice of recording a liability only when a loss is probable and reasonably estimable. It also requires a guarantor to make enhanced disclosures concerning guarantees, even when the likelihood of making any payments under the guarantee is remote. The initial recognition and initial measurement provisions are applicable on a prospective basis to guarantees issued or modified after December 31, 2002, while the enhanced disclosure requirements are effective after December 15, 2002. Adoption of FASB Interpretation No. 45 did not have a material impact on the Company’s results of operations or financial condition.

    In April 2003, the FASB issued SFAS No. 149, “Amendment of Statement 133 on Derivative Instruments and Hedging Activities” (“SFAS No. 149”), which clarifies the financial accounting and reporting proscribed by SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS No. 133”) for derivative instruments, including certain derivative instruments embedded in other contracts. Certain provisions of SFAS No. 149 related to implementation issues of SFAS No. 133 are already effective and other provisions related to forward purchases or sales are effective for both existing contracts and new contracts entered into after June 30, 2003. The Company has previously adopted SFAS No. 133, including the implementation issues addressed in SFAS No. 149, and the adoption of the new provisions of SFAS No. 149 on July 1, 2003 did not have a material impact on the Company’s Consolidated Financial Statements.

    In May 2003, the FASB issued SFAS No. 150, “Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity” (“SFAS No. 150”), which addresses the accounting and reporting for the classification and measurement of certain financial instruments with characteristics of both liabilities and equity. SFAS No. 150 is effective for all financial instruments entered into or modified after May 31, 2003 and for all existing financial instruments beginning in the first interim period after June 15, 2003, except for mandatorily redeemable financial instruments of nonpublic entities, which are subject to the provisions for the first fiscal period beginning after December 15, 2004. The Company adopted SFAS No. 150 on July 1, 2003. Adoption of this accounting standard did not have an impact on the Company’s Consolidated Financial Statements.

(3)   Inventories

    Inventories are stated at the lower of cost (first-in, first-out method) or market and consist of the following at December 31 (in thousands):

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    2002
  2003
Raw materials and work in process
  $ 12,860     $ 15,078  
Finished goods
    9,585       10,830  
 
   
 
     
 
 
 
  $ 22,445     $ 25,908  
 
   
 
     
 
 

(4)   Cumulative Effect of Change in Accounting Principle

    SFAS No. 142 requires that amortization of goodwill cease and that the Company evaluate the recoverability of goodwill and other intangible assets annually, or more frequently if events or changes in circumstances indicate that the carrying value of an asset might be impaired.

    Under SFAS No. 142, the Company was required to test all existing goodwill for impairment (using a two-step method) as of January 1, 2002, on a “reporting unit” basis. The Company determined the reporting units to be AMTROL North America, AMTROL ALFA, AMTROL NOVA and AMTROL Poland. In step 1, goodwill is considered to be impaired when the net book value of a reporting units exceeds its estimated fair value. The fair values of the reporting units were determined utilizing a discounted cash flow methodology and considered such assumptions as weighted average cost of capital, revenue growth, profitability, capital expenditures and premium for control. For reporting units that failed step 1, the Company proceeded to step 2. In step 2, the Company calculated the implied fair value of goodwill by deducting the fair value of all tangible and intangible net assets of the reporting unit from the fair value of the reporting unit as determined in step 1. The Company then compared the implied fair value of goodwill as determined in step 2 above to the carrying value of goodwill.

    As a result of the impairment review, the Company recorded an after-tax goodwill impairment charge of $38.1 million, which was recorded as a cumulative effect of change in accounting principle as of January 1, 2002. This charge consists of $34.5 million at the AMTROL North America unit and $3.6 million at AMTROL NOVA. The impairment charge recorded in 2002 was principally due to the change in the methodology from the undiscounted cash flow method used in 2001 under the Company’s previous accounting policy, to the discounted cash flow method used in accordance with SFAS No. 142.

    Pro forma results as if SFAS No. 142 had been adopted at the beginning of 2001 are as follows:

    (in thousands)

         
    December 31,
    2001
Net loss as reported
  $ (9,415 )
Add back: goodwill amortization
    4,451  
 
   
 
 
Adjusted net loss
  $ (4,964 )
 
   
 
 

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    The changes in the carrying amount of goodwill for 2002 and 2003 are as follows:

    (in thousands)

                                         
    North                
    America
  Alfa
  Nova
  Poland
  Consolidated
Balance, December 31, 2001
  $ 129,797     $ 23,900     $ 3,595     $     $ 157,292  
Cumulative effect of change in accounting principle — adoption of SFAS No. 142
    (34,492 )           (3,595 )           (38,087 )
 
   
 
     
 
     
 
     
 
     
 
 
Balance, December 31, 2002 and 2003
  $ 95,305     $ 23,900     $     $     $ 119,205  
 
   
 
     
 
     
 
     
 
     
 
 

(5)   Long-term Debt and Notes Payable to Banks

    Long-term debt consisted of the following at December 31, (in thousands):

                 
    2002
  2003
Revolving credit facility
  $ 5,373     $ 4,720  
Term A loan
    8,962       7,255  
Term B loan
    6,563       20,338  
Term C loan
    25,450       39,817  
Senior subordinated notes, due 2006, 10.625%
    115,000       97,849  
 
   
 
     
 
 
 
    161,348       169,979  
Less: Current maturities of long-term debt
    2,957       2,957  
 
   
 
     
 
 
 
  $ 158,391     $ 167,022  
 
   
 
     
 
 

    Revolving Credit and Term Loans

    The Company is a party to two credit facilities: a $52.5 million ($42.5 million prior to the November 18, 2003 amendments discussed below) senior first-priority secured credit facility arranged by Foothill Capital Corporation (the “Foothill Facility”) and a $35.0 million ($25.0 million prior to the November 18, 2003 Amendments discussed below) senior second-priority secured credit facility with affiliates of The Cypress Group L.L.C. (the “Cypress Facility”).

    The Foothill Facility provides the Company (i) a term loan facility consisting of a five-year Term A Loan maturing in December 2006, $7.3 million at December 31, 2003, bearing interest at LIBOR plus 3.5% (4.75%), and a four-year Term B Loan maturing December 2005, $20.3 million as of December 31, 2003, bearing interest at the Wells Fargo Reference Rate (approximates the prime rate) plus 3.5% and a paid-in-kind (“PIK”) component of 3.5% (11%) (collectively the “Term Loans”) and (ii) a five-year Revolving Credit Facility maturing December 2006, bearing interest at LIBOR plus 2.5% (4.5%) or the Wells Fargo Reference Rate plus 0.5%, providing the lesser of (a) $30.0 million less the aggregate outstanding principal amount of the Term A Loan less letter of credit usage and (b) borrowing base less letter of credit usage. At December 31, 2003, total availability and aggregate borrowings under the Revolving Credit Facility were $7.3 million and $4.7 million, respectively.

    On November 18, 2003, the Company amended its Foothill Facility by entering into the First Amendment and Waiver to Loan and Security Agreement (the “First Amendment”) and also amended its Cypress Facility by entering into the Second Amendment to Loan and Security Agreement (the “Second Amendment”). The First Amendment increased the Term B Loan by $15.0 million to $20.3 million and extended the maturity date of Term B Loan to December 26, 2005. Commitments under the Revolving Credit Facility and Term A Loan were reduced in the aggregate from $35.0 million to $30.0 million. The additional funds provided by the First Amendment will be used for capital investment programs, general working capital purposes and may also be used to purchase the Company’s Senior Subordinated Notes in an aggregate amount not to exceed $5.0 million. The First Amendment also revised certain covenants to be more consistent with the Company’s business plans. The amendments did not effect the maturity date (December 26, 2006) of the Revolving Credit Facility, Term A Loan and the Cypress Facility.

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    Upon execution of the First Amendment and Second Amendment, the Company was required per EITF 96-19, Debtor’s Accounting for a Modification or Exchange of Debt Instruments, to record a loss of $0.5 million on extinguishment of debt for unamortized costs associated with the original Term B Loan and any bank related fees in relation to the recent Amendments.

    The Cypress Facility consists of term loans totalling $35.0 million (the “Term C Loan”). The Term C Loan, $39.8 million as of December 31, 2003, has a maturity date of December 26, 2006, and bears Pay-In-Kind (PIK) interest fixed at 12% per annum paid quarterly, which at the lenders option can be paid in common stock of the Company. In connection with the Cypress Facility, Holdings has issued the lenders under the Cypress Facility 60,000 warrants to purchase approximately 5.2% of its common stock on a fully diluted basis. The 60,000 warrants, which have an exercise price of $.01 and are exercisable immediately, were valued at $3.4 million using the Black-Scholes model. This amount was recorded as a discount to the Term C Loan debt and included as a component of shareholder’s equity. The Company expects that the effective interest rate associated with the Term C Loan will be greater than 12% given the additional interest expense associated with the warrants.

    The Foothill Facility and Cypress Facility contain certain affirmative and negative covenants and restrictions, such as EBITDA and Fixed Charges Ratio on a North America and Worldwide basis. As of December 31, 2003, the Company was in compliance with the various covenants of the Cypress Facility and Foothill Facility.

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    Senior Subordinated Notes

    The Company has $97.8 million of Senior Subordinated Notes due 2006 (the “Notes”), which are unsecured obligations of the Company and bear interest at a rate of 10.625% per annum payable semi-annually on June 30 and December 31.

    The Notes are redeemable at the option of the Company on or after December 31, 2003, in whole or in part, at par. Upon a “Change of Control” (as defined in the Indenture), each Note holder has the right to require the Company to repurchase such holder’s Notes at a purchase price of 101% of the principal amount plus accrued interest. The Indenture contains certain affirmative and negative covenants and restrictions. As of December 31, 2003, the Company was in compliance with the various covenants of the Notes.

    In 2003, the Company purchased from Cypress a portion of the Notes with a face value of $17.2 million. The purchase was facilitated through Cypress and financed through the issuance of additional Term C debt of $10.0 million. The extinguishment resulted in a gain of $7.2 million that was included on the Company’s Consolidated Statement of Operations. The Company and/or affiliates of the Company, including entities related to Cypress may continue, from time to time, to purchase the Notes previously issued by the Company in the open market or by other means.

    Long-term debt repayable in each of the next five years is as follows (in thousands):

       
2004
  $ 2,957
2005
    20,795
2006
    146,227
2007
   
2008
   
 
   
 
 
  $ 169,979
 
   
 

    Short-Term Debt

    AMTROL ALFA has available revolving credit facilities with local banks providing for short-term working capital loans of up to the equivalent of approximately $10.5 million. Borrowings under these agreements accrue interest at EURIBOR plus a premium ranging from 1.00% to 1.25% (3.10% - 3.35%) at December 31, 2003. The balance outstanding at December 31, 2002 and 2003 was approximately $6.9 million and $9.3 million, respectively. The highest amount outstanding under these facilities in 2003 was approximately $10.2 million.
 
    Worldwide cash paid for interest amounted to approximately $18.7 million, $14.9 million, and $13.7 million for the years ended December 31, 2001, 2002 and 2003, respectively.

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(6)   Income Taxes

    The components of the provision (benefit) for income taxes are as follows (in thousands):

                         
    2001
  2002
  2003
Current:
                       
Federal
  $     $     $ 40  
State
    50             75  
Foreign
    1,751       839       1,066  
 
   
 
     
 
     
 
 
 
    1,801       839       1,181  
Deferred:
                       
Federal
    (2,291 )            
State
    (435 )            
Foreign
    (241 )            
 
   
 
     
 
     
 
 
 
    (2,967 )            
 
   
 
     
 
     
 
 
 
  $ (1,166 )   $ 839     $ 1,181  
 
   
 
     
 
     
 
 

    The income tax rate reconciliation of the difference between actual and statutory effective tax rates is as follows:

                         
    Year Ended December 31,
    2001
  2002
  2003
Benefit for income taxes at the Federal statutory rate
  $ (3,538 )   $ (2,177 )   $ (187 )
State taxes, net of Federal tax effect
    (254 )           50  
Goodwill amortization not deductible for tax purposes
    1,512              
Foreign losses not benefited
    1,044       570       644  
Foreign taxes
    302       4       397  
Increase (decrease) in U.S. valuation allowance
          2,373       (11 )
Rate differential
                129  
Other, net
    (232 )     69       159  
 
   
 
     
 
     
 
 
Recorded (benefit) provision
  $ (1,166 )   $ 839     $ 1,181  
 
   
 
     
 
     
 
 

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    Significant items giving rise to deferred tax assets (liabilities) are as follows (in thousands):

                 
    December 31,
    2002
  2003
Deferred Income Taxes short-term
               
Warranty reserves — current
  $ 145     $ 145  
Allowance for doubtful accounts
    189       135  
Accrued vacation
    48       40  
Inventory Adjustment
    722       827  
Accrued Liabilities and Other
    577       342  
 
   
 
     
 
 
 
  $ 1,681     $ 1,489  
 
   
 
     
 
 
                 
    2002
  2003
Deferred Income Taxes long-term
               
Net operating loss carryforward
  $ 14,485     $ 14,802  
Accelerated depreciation
    (2,576 )     (2,362 )
Warranty reserves — long-term
    617       998  
Deferred compensation
    449       394  
NOL valuation allowance
    (5,708 )     (6,754 )
Other
          381  
 
   
 
     
 
 
 
  $ 7,267     $ 7,459  
 
   
 
     
 
 

    The net deferred tax assets are included in the accompanying consolidated balance sheets in deferred income taxes-long-term and deferred income taxes-short-term. Net deferred tax assets recognized on the Company’s balance sheet continue to require management’s evaluation as to their realization. Although realization is not assured, management believes it is more likely than not that the net deferred tax assets will be realized. The amount expected to be realized is based upon estimates derived from tax planning strategies which the Company believes are currently prudent and feasible. A valuation allowance has been provided for certain net operating loss carryforwards as it is more likely than not that the related deferred tax assets for these carryforwards will not be realized. Additions to the valuation allowance may be required in the event that estimates are changed. The total change in valuation allowance was a $3.6 million increase for the year December 31, 2002, and a $1.0 million increase for the year December 31, 2003. The increase in valuation allowance relates to continuing operations and includes a cumulative effect of a change in accounting principle of $1.2 million for 2002.

    Cash paid for income taxes amounted to $0.5 million, $0.9 million, and $1.1 million for the years ended December 31, 2001, 2002 and 2003, respectively. At December 31, 2003, the Company had net operating loss carryforwards in the United States of approximately $28.1 million expiring in 2012 through 2022.

(7)   Pension and Profit Sharing Plans

    The Company has a defined contribution 401(k) plan covering substantially all of its U.S. employees. Under the Plan, eligible employees are permitted to contribute up to 25% of gross pay, not to exceed the maximum allowed under the Internal Revenue Code. The Company matches each employee contribution up to 6% of gross pay at a rate of $0.25 per $1 of employee contribution.

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    The Company also contributes 3% of each employee’s gross pay up to the Social Security taxable wage base and 4% of amounts in excess of that level up to approximately $0.2 million of wages. Company contributions to the 401(k) plan totaled approximately $0.6 million for the years ended December 31, 2001, 2002 and 2003.

(8)   Lease Commitments

    The Company leases certain plant facilities and equipment. Total rental expenses charged to operations approximated $1.7 million, $1.6 million and $1.3 million for the years ended December 31, 2001, 2002 and 2003, respectively. Minimum rental commitments under all non-cancelable operating leases are as follows (in thousands):

         
2004
  $ 684  
2005
    468  
2006
    404  
2007
    360  
2008
     
 
   
 
 
 
  $ 1,916  
 
   
 
 

    Certain of the leases provide for renewal options.

(9)   Commitments and Contingencies

    At December 31, 2003, the Foothill Agreement contained a sublimit to support the issuance of letters of credit in the amount of $3.0 million.
At December 31, 2003, letters of credit outstanding amounted to $0.4 million.

    Some of the Company’s operations generate or have in the past generated waste materials that are regulated under environmental laws. In the past, certain of the Company’s operations have been named parties in litigation associated with off-site hazardous waste treatment and disposal. Based upon the Company’s experience in matters that have been resolved and the amount of hazardous waste shipped to off-site disposal facilities, the Company believes that any share of costs attributable to it will not be material should any litigation arise or any claims be made in the future. However, there can be no assurance that any liability arising from, for example, contamination at facilities the Company owns or operates or formerly owned or operated (or an entity or business the Company has acquired or disposed of), or locations at which waste or contaminants generated by the Company have been deposited (or deposited by an equity or business the Company has acquired or disposed of) will not arise or be asserted against the Company or entities for which the Company may be responsible in a manner that could materially and adversely affect the Company.

    The Company monitors and reviews its procedures and policies for compliance with environmental laws. Based upon the Company’s experience to date, the Company operates in substantial compliance with environmental laws, and the cost of compliance with existing regulations is not expected to have a material adverse effect on the Company’s results of operations financial condition or competitive position. However, future events, including changes in existing laws and regulations or enforcement policies, may give rise to additional compliance costs which could have a material adverse effect on the Company’s results of operations, financial condition or competitive position.

    The Company is involved in various legal proceedings which, in the opinion of management, will not result in a material adverse effect on its financial condition or results of operations.

(10)   Stock Plans

    Certain key employees and directors have been granted options to purchase common shares of the Company’s parent, Holdings Inc, under the AMTROL Holdings 1997 Incentive Stock Plan (the “Plan”). The Plan includes both time vesting and performance-based vesting options. The options which vest over time are subject to fixed plan accounting under APB 25. Under fixed plan accounting, compensation is measured as the intrinsic value of the option at date of grant. The performance-based options are accounted for as variable options under APB 25. Under variable plan accounting, the compensation is measured as the intrinsic value of the actual number of shares that are awarded at the then current fair market value of the stock when the performance conditions are satisfied.

    As of December 31, 2003, options to purchase 129,335 shares under the Plan were outstanding. The outstanding options include 44,796 non-qualified options which are exercisable immediately, provided that purchased shares are subject to repurchase by Holdings at fair market value until such shares vest under certain circumstances. The remaining 84,539 options are non-qualified options issued in 1999 and 2000, 48,770 of which are exercisable.

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    The Company applies APB Opinion No. 25 to account for its stock option plans. Accordingly, pursuant to the terms of the Plan, no compensation cost related to the issuance of stock options has been recognized in the Company’s financial statements. During 2002 and 2003, no options were granted or vested under this plan. If the Company had determined compensation cost for options under the provisions of SFAS No. 123 in 2001, the Company’s net loss would have increased approximately $0.2 million. The fair value of the options granted or vested in 2001 was estimated using the Black-Scholes option pricing model. The following 2001 key assumptions were used to value the options granted: volatility, 20%; weighted average risk free rate, 5.00%; average expected life, 3 years. The weighted average fair value per share of the stock options vested or granted in 2001 amounted to $3.42. It should be noted that the option pricing model used was designed to value readily tradeable stock options with relatively short lives. The options granted are not tradeable. However, management believes that the assumptions used and the model applied to value the awards yield a reasonable estimate of the fair value of the options under the circumstances.

(11)   Business Segment Information

    AMTROL’s reportable segments are delineated geographically. In addition to the geographic delineation, the segments are managed separately because of their different product offerings, markets served and cost structures.

    The Company’s North American segment operates manufacturing facilities in Rhode Island, Kentucky, Maryland and Ohio, and operates a distribution facility in Ontario, Canada. This segment manufactures and markets products used principally in flow control, storage, heating, and other treatment of fluids in the water system and HVAC markets. These products are marketed throughout the world but primarily in North America, Western Europe and Asia.

    The Company’s European segment includes its facilities in Guimaraes, Portugal, Donaueschingen, Germany and Swarzedz, Poland. The Guimaraes facility manufactures returnable and non-returnable steel gas cylinders for storing cooking, heating and refrigerant gases which are marketed worldwide. The Donaueschingen facility manufactures residential and commercial water heaters marketed primarily in Switzerland, Austria and Germany. The Swarzedz facility refurbishes gas cylinders.

    The primary criteria by which financial performance is evaluated and resources are allocated include revenues and EBITDA. The following is a summary of key financial data by segment:

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    2001
  2002
  2003
Net Sales to external customers
                       
North America
                       
US
  $ 117,898     $ 116,887     $ 110,411  
Other
    5,671       5,412       6,700  
Europe
                       
Portugal
    48,489       55,101       65,987  
Other
    10,267       9,403       13,059  
 
   
 
     
 
     
 
 
Consolidated
  $ 182,325     $ 186,803     $ 196,157  
 
   
 
     
 
     
 
 
Income from operations
                       
North America
  $ 7,717     $ 12,149     $ 12,371  
Europe
    1,001       1,791       (609 )
 
   
 
     
 
     
 
 
Consolidated
  $ 8,718     $ 13,940     $ 11,762  
 
   
 
     
 
     
 
 
EBITDA
                       
North America
  $ 17,539     $ 17,336     $ 17,433  
Europe
    4,433       4,373       3,210  
 
   
 
     
 
     
 
 
Consolidated
  $ 21,972     $ 21,709     $ 20,643  
 
   
 
     
 
     
 
 
Long-Lived assets
                       
North America
                       
US
  $ 156,998     $ 119,266     $ 115,819  
Other
    9       4       10  
Europe
                       
Portugal
    32,304       32,441       31,999  
Other
    9,173       5,995       6,466  
 
   
 
     
 
     
 
 
Consolidated
  $ 198,484     $ 157,706     $ 154,294  
 
   
 
     
 
     
 
 

    Income from operations is reduced by goodwill amortization for 2001 of $4.5 million. EBITDA is earnings (net income/loss) before interest, taxes, depreciation and amortization. The method of calculating consolidated EBITDA is consistent with the definition contained in the Foothill Agreement and the Indenture. Readers of financial statements frequently consider EBITDA a useful tool in evaluating a company’s performance. Therefore, the Company believes that inclusion of EBITDA is useful supplemental information. However, EBITDA is not a measure of true cash flow since it does not incorporate changes of other assets or liabilities that may generate or require cash. EBITDA is not a generally accepted accounting measure. Long-Lived assets include property, plant and equipment and goodwill.

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(12)   Subsequent Event

    On February 27, 2004, the Company completed the sale of the stock of Amtrol Holdings GmbH (“Holdings”) to DTT NOVA Beteiligungen GmbH & Co. KG (“DTT”) for approximately 300,000 Euros or $375,000. Holdings’ principal subsidiary is AMTROL Nova GmbH & Co. KG, a German based manufacturer of indirect fired water heaters. DTT is a German based company that operates as a manufacturer of water heaters.

    Holdings’ results of operations are included within the Company’s Europe segment. The Company will treat the sale of Holdings as a discontinued operation in its quarterly report on Form 10-Q for the period ended March 31, 2004 and accordingly the results of operations of Holdings will be excluded from continuing operations for all periods presented in the form 10-Q filing.

    The following table illustrates the Company’s 2003 results as if the sale occurred on January 1:

                 
            (Unaudited)
    Reported
  ProForma
Net sales
  $ 196,157     $ 185,046  
Gross profit
    40,033       40,284  
Income from operations
    11,762       13,583  
Net loss
    (1,732 )     (422 )
Total assets *
    237,023       230,459  

*    As if the sale occurred on December 31, 2003.

Item 14(a)(2) SCHEDULE II — VALUATION AND QUALIFYING ACCOUNTS AND RESERVES

    (in thousands)

                                         
    Balance at                        
    Beginning of                   Adjustments/   Balance at End
Consolidated
  Period
  Provision
  Recoveries
  Write-Offs
  of Period
Year ended December 31, 2001
Allowance for doubtful accounts
  $ 833     $ 628     $   $   (96 )   $ 1,365  
Year ended December 31, 2002
Allowance for doubtful accounts
    1,365       143             (359 )     1,149  
Year ended December 31, 2003
Allowance for doubtful accounts
    1,149       90       37       (29 )     1,247  

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, in West Warwick, Rhode Island, on the 29th day of March 2004.

         
    AMTROL Inc.
 
       
  By:   s/s Larry T. Guillemette
     
 
      Larry T. Guillemette
      Chief Financial Officer
 
       
  Date:   March 29, 2004

Pursuant to the requirements of the Securities Act of 1934, this registration statement has been signed by the following persons in the capacities and on the date indicated.

         
Signature
  Title
  Date
s/s Albert D. Indelicato
Albert D. Indelicato
  President, Chairman of the Board,
Chief Executive Officer and Director
(Principal Executive Officer)
  March 29, 2004
 
       
s/s Larry T. Guillemette
Larry T. Guillemette
  Exec. Vice President, Chief Financial Officer, and Treasurer (Principal Financial Officer)   March 29, 2004
 
       
s/s Joseph L. DePaula
Joseph L. DePaula
  Vice President and Worldwide Controller (Principal Accounting Officer)   March 29, 2004
 
       
s/s John P. Cashman
John P. Cashman
  Director   March 29, 2004
 
       
s/s Andrew M. Massimilla
Andrew M. Massimilla
  Director   March 29, 2004
 
       
s/s David P. Spalding
David P. Spalding
  Director   March 29, 2004
 
       
s/s James A. Stern
James A. Stern
  Director   March 29, 2004

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EXHIBIT INDEX

     
Exhibit #
  Document Description
3.1
  Restated Articles of Incorporation of AMTROL Inc. (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
3.2
  Bylaws of AMTROL Inc. (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
4.1
  Indenture, dated as of November 1, 1996 between AMTROL Acquisition, Inc. and The Bank of New York (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
4.2
  Form of 10-5/8% Senior Subordinated Notes due 2006 (included in Exhibit 4.1) (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
4.3
  First Supplemental Indenture, dated as of November 13, 1996, between AMTROL Inc. and The Bank of New York (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
10.1
  Credit Agreement, dated as of November 13, 1996, among AMTROL Acquisition, Inc. and AMTROL Holdings, Inc., various lending institutions party thereto, Morgan Stanley Senior Funding, Inc. as documentation agent, and Bankers Trust Company, as administrative agent (incorporated by reference from the Company’s Registration Statement on Form S-4, Registration No. 333-18075, declared effective by the Securities and Exchange Commission on January 2, 1997).
 
   
10.1.1
  First Amendment to Credit Agreement, dated as of June 24, 1997 (incorporated by reference to the Company’s Quarterly Report on Form 10-Q for the quarter ended July 5, 1997).
 
   
10.1.2
  Second Amendment to Credit Agreement, dated as of December 12, 1997 (incorporated by reference to Exhibit 7(c) in the Company’s Current Report on Form 8-K dated December 22, 1997).
 
   
10.1.3
  Third Amendment to the Credit Agreement dated as of June 24, 1998 (incorporated by reference to the Company’s Quarterly report on Form 10-Q for the quarter ended July 4, 1998).
 
   
10.1.4
  Fourth Amendment to the Credit Agreement dated as of July 13, 1998 (incorporated by reference to the Company’s Quarterly report on Form 10-Q for the third quarter ended October 3, 1998).
 
   
10.1.5
  Fifth Amendment to the Credit Agreement dated as of March 30, 2001 (incorporated by reference to the Company’s Annual Report of Form 10-K for the fiscal year ended December 31, 2000).
 
   
10.2
  AMTROL Inc. Pension Plan and Trust (incorporated by reference from the Company’s Registration Statement on Form S-1, Registration No. 33-48413, declared effective by the Commission on March 18, 1993).*
 
   
10.3
  Amendments to AMTROL Inc. Pension Plan and Trust (incorporated by reference from the Company’s Registration Statement on Form S-1, Registration No. 33-48413, declared effective by the Securities and Exchange Commission on March 18, 1993).*
 
   
10.4
  AMTROL Inc. Executive Cash Bonus Plan (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 1994).*

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Exhibit #
  Document Description
10.5
  AMTROL Inc. Supplemental Retirement Plan II (incorporated by reference from the Company’s Registration Statement on Form S-1, Registration No. 33-48413, declared effective by the Commission on March 18, 1993).*
 
   
10.6
  First Amendment to AMTROL Inc. Supplemental Retirement Plan II (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 1995).*
 
   
10.10
  Employment Agreement dated June 24, 1998 by and between AMTROL Inc. and Albert D. Indelicato (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 1998).*
 
   
10.11
  AMTROL Holdings Inc. 1997 Incentive Stock Plan dated December 16, 1997. (incorporated by reference to the Company’s Annual Report on Form 10-K for the year ended December 31, 1997).*
 
   
10.12
  Loan and Security Agreement dated December 26, 2001 among Amtrol Holdings, Inc., Amtrol Inc. and WaterSoft Inc. and Foothill Capital Corporation as the Arranger and Administrative Agent (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
10.12.1
  First Amendment and Waiver To Loan and Security Agreement dated November 18, 2003 among Amtrol Holdings, Inc., Amtrol Inc., WaterSoft Inc., Amtrol Canada LTD (incorporated by reference from the Company’s Form 8-K dated November 25, 2003).
 
   
10.13
  Loan and Security Agreement dated December 26, 2001 among Amtrol Holdings, Inc., Amtrol Inc. and WaterSoft Inc. and Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P. (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
10.13.1
  First Amendment to Loan and Security Agreement dated November 18, 2003 among Amtrol Holdings, Inc., Amtrol Inc., WaterSoft Inc., Amtrol Canada LTD, and Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P. (incorporated by reference from the Company’s Form 8-K dated November 25, 2003).
 
   
10.13.2
  Second Amendment to Loan and Security Agreement dated November 18, 2003 among Amtrol Holdings, Inc., Amtrol Inc., WaterSoft Inc., Amtrol Canada LTD, and Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P. (incorporated by reference from the Company’s Form 8-K dated November 25, 2003).
 
   
10.14
  Subsidiary Guaranty Agreement dated December 26, 2001 among Amtrol International Investments, Inc. and Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P. (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
10.15
  Contribution Agreement dated December 26, 2001 among Amtrol Holdings, Inc., Amtrol Inc. and WaterSoft Inc. and Cypress Merchant Banking Partners, L.P. and Cypress Offshore Partners, L.P. (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
10.16
  Subsidiary Guaranty Agreement dated December 26, 2001 among Amtrol International Investments, Inc. and Foothill Capital Corporation (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
10.17
  Contribution Agreement dated December 26, 2001 among Amtrol Holdings, Inc., Amtrol Inc. and WaterSoft Inc. and Foothill Capital Corporation (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2001).
 
   
14
  Code of Ethics
 
   
18
  Preferability letter regarding change in accounting policy from LIFO to FIFO (incorporated by reference from the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 1998).
 
   
21
  Subsidiaries of AMTROL Inc.
 
   
31.1
  Certification of Chief Executive Officer pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934.

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Exhibit #
  Document Description
31.2
  Certification of Chief Financial Officer pursuant to Rule 13a-14 (a) under the Securities Exchange Act of 1934.
 
   
32.1
  Certification of Chief Executive Officer pursuant to 18 U.S.C., Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
   
32.2
  Certification of Chief Financial Officer pursuant to 18 U.S.C., Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

*   Management contract or compensatory plan arrangement.

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