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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


FORM 10-Q

(Mark One)

     
þ   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934.

For the quarterly period ended March 31, 2005.

     
o   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934.

For the transition period from ___________ to ___________.

Commission file number: 000-26966

ADVANCED ENERGY INDUSTRIES, INC.


(Exact name of registrant as specified in its charter)
     
Delaware
  84-0846841
 
   
(State or other jurisdiction of incorporation or organization)
  (I.R.S. Employer Identification No.)
 
   
1625 Sharp Point Drive, Fort Collins, CO
  80525
 
   
(Address of principal executive offices)
  (Zip Code)

Registrant’s telephone number, including area code: (970) 221-4670

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o.

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes þ No o.

As of April 29, 2005, there were 32,790,950 shares of the registrant’s Common Stock, par value $0.001 per share, outstanding.

 
 

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ADVANCED ENERGY INDUSTRIES, INC.
FORM 10-Q
TABLE OF CONTENTS

                 
PART I          
                 
ITEM 1.          
                 
            3  
                 
            4  
                 
            5  
                 
            6  
                 
ITEM 2.       18  
                 
ITEM 3.       34  
                 
ITEM 4.       34  
                 
PART II          
                 
ITEM 1.       37  
                 
ITEM 2.       37  
                 
ITEM 3.       37  
                 
ITEM 4.       37  
                 
ITEM 5.       37  
                 
ITEM 6.       38  
                 
  SIGNATURE    
 
    39  
 Certification of CEO Pursuant to Section 302
 Certification of CFO Pursuant to Section 302
 Certification of CEO Pursuant to Section 906
 Certification of CFO Pursuant to Section 906

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PART I FINANCIAL INFORMATION

ITEM 1. UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

ADVANCED ENERGY INDUSTRIES, INC. AND SUBSIDIARIES

Condensed Consolidated Balance Sheets (Unaudited)
(In thousands)

                 
    March 31,     December 31,  
    2005     2004  
ASSETS
               
 
               
CURRENT ASSETS:
               
Cash and cash equivalents
  $ 51,366     $ 38,404  
Marketable securities
    70,016       69,578  
Accounts receivable, net
    69,852       72,053  
Inventories, net
    66,168       73,224  
Other current assets
    3,546       6,140  
 
           
Total current assets
    260,948       259,399  
 
               
PROPERTY AND EQUIPMENT, net
    43,802       44,746  
 
               
OTHER ASSETS:
               
Deposits and other
    6,789       6,468  
Goodwill
    65,299       68,276  
Other intangible assets, net
    10,910       12,032  
Customer service equipment, net
    3,359       2,968  
Deferred debt issuance costs, net
    1,811       2,086  
 
           
Total assets
  $ 392,918     $ 395,975  
 
           
 
               
LIABILITIES AND STOCKHOLDERS’ EQUITY
               
 
               
CURRENT LIABILITIES:
               
Trade accounts payable
  $ 24,368     $ 17,683  
Accrued payroll and employee benefits
    7,978       7,788  
Other accrued expenses
    15,537       20,165  
Customer deposits and deferred revenue
    1,239       662  
Senior borrowings and capital leases, current portion
    3,067       3,726  
Accrued interest payable on convertible subordinated notes
    1,810       2,460  
 
           
Total current liabilities
    53,999       52,484  
 
               
LONG-TERM LIABILITIES:
               
Senior borrowings and capital leases, net of current portion
    3,960       4,679  
Deferred income tax liabilities, net
    1,656       3,709  
Convertible subordinated notes payable
    187,718       187,718  
Other long-term liabilities
    2,250       2,407  
 
           
Total liabilities
    249,583       250,997  
 
               
Commitments and contingencies
               
 
               
STOCKHOLDERS’ EQUITY
    143,335       144,978  
 
           
Total liabilities and stockholders’ equity
  $ 392,918     $ 395,975  
 
           

The accompanying notes to condensed consolidated financial statements
are an integral part of these condensed consolidated statements.

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ADVANCED ENERGY INDUSTRIES, INC. AND SUBSIDIARIES

Condensed Consolidated Statements of Operations (Unaudited)
(In thousands, except per share amounts)

                 
    Three Months Ended March 31,  
    2005     2004  
SALES
  $ 86,140     $ 104,487  
COST OF SALES
    57,065       66,073  
 
           
Gross profit
    29,075       38,414  
 
           
OPERATING EXPENSES:
               
Research and development
    11,015       13,410  
Selling, general and administrative
    13,448       14,974  
Restructuring charges
    1,262       220  
 
           
Total operating expenses
    25,725       28,604  
 
           
INCOME FROM OPERATIONS
    3,350       9,810  
 
           
OTHER INCOME (EXPENSE):
               
Interest income
    641       429  
Interest expense
    (2,790 )     (2,788 )
Foreign currency gain
    83       101  
Other (expense) income, net
    (21 )     1,103  
 
           
 
    (2,087 )     (1,155 )
 
           
Income before income taxes
    1,263       8,655  
PROVISION FOR INCOME TAXES
    (529 )     (1,731 )
 
           
NET INCOME
  $ 734     $ 6,924  
 
           
 
               
BASIC EARNINGS PER SHARE
  $ 0.02     $ 0.21  
 
           
DILUTED EARNINGS PER SHARE
  $ 0.02     $ 0.21  
 
           
 
               
BASIC WEIGHTED-AVERAGE COMMON SHARES OUTSTANDING
    32,755       32,581  
 
           
DILUTED WEIGHTED-AVERAGE COMMON SHARES OUTSTANDING
    32,878       33,593  
 
           

The accompanying notes to condensed consolidated financial statements
are an integral part of these condensed consolidated statements.

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ADVANCED ENERGY INDUSTRIES, INC. AND SUBSIDIARIES

Condensed Consolidated Statements of Cash Flows (Unaudited)
(In thousands)

                 
    Three Months Ended March 31,  
    2005     2004  
CASH FLOWS FROM OPERATING ACTIVITIES:
               
Net income
  $ 734     $ 6,924  
Adjustments to reconcile net income to net cash provided by (used in) operating activities —
               
Depreciation and amortization
    4,577       4,821  
Amortization of deferred debt issuance costs
    275       275  
Amortization of deferred compensation
    56       60  
Provision for deferred income taxes
    726       856  
Loss on disposal of property and equipment
          187  
Gain on sale of Noah chiller assets
          (404 )
Gain on sale of marketable security investment
          (703 )
Changes in operating assets and liabilities —
               
Accounts receivable, net
    934       (16,922 )
Inventories, net
    6,233       (7,106 )
Other current assets
    2,184       1,634  
Deposits and other
    199       412  
Demonstration and customer service equipment, net
    (1,104 )     (863 )
Trade accounts payable
    7,057       9,679  
Accrued payroll and employee benefits
    210       1,394  
Customer deposits and other accrued expenses
    (3,045 )     (6,524 )
Income taxes payable/receivable, net
    (896 )     1,936  
 
           
Net changes in operating assets and liabilities
    11,772       (16,360 )
 
           
Net cash provided by (used in) operating activities
    18,140       (4,344 )
 
           
 
               
CASH FLOWS FROM INVESTING ACTIVITIES:
               
Marketable securities transactions, net
    (438 )     9,746  
Proceeds from sale of assets
          2,088  
Purchase of property and equipment
    (2,917 )     (3,831 )
 
           
Net cash (used in) provided by investing activities
    (3,355 )     8,003  
 
           
 
               
CASH FLOWS FROM FINANCING ACTIVITIES:
               
Payments on senior borrowings and capital lease obligations
    (1,182 )     (1,962 )
Proceeds from common stock transactions
    131       374  
 
           
Net cash used in financing activities
    (1,051 )     (1,588 )
 
           
 
               
EFFECT OF CURRENCY TRANSLATION ON CASH
    (772 )     403  
 
           
 
               
INCREASE IN CASH AND CASH EQUIVALENTS
    12,962       2,474  
CASH AND CASH EQUIVALENTS, beginning of period
    38,404       41,522  
 
           
CASH AND CASH EQUIVALENTS, end of period
  $ 51,366     $ 43,996  
 
           
 
               
SUPPLEMENTAL DISCLOSURE OF CASH FLOW INFORMATION:
               
Cash paid for interest
  $ 3,165     $ 3,112  
 
           
Cash paid for (received from) income taxes, net
  $ 853     $ (1,169 )
 
           
Assets sold for note receivable
  $     $ 1,912  
 
           

The accompanying notes to condensed consolidated financial statements
are an integral part of these condensed consolidated statements.

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ADVANCED ENERGY INDUSTRIES, INC. AND SUBSIDIARIES

Notes to Condensed Consolidated Financial Statements (Unaudited)

(1) BASIS OF PRESENTATION AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

     In the opinion of management, the accompanying unaudited condensed consolidated balance sheets, statements of operations and cash flows contain all adjustments, consisting of only normal, recurring adjustments necessary to present fairly the financial position of Advanced Energy Industries, Inc., a Delaware corporation, and its wholly owned subsidiaries (the “Company”) at March 31, 2005 and December 31, 2004, and the results of their operations and cash flows for the three-month periods ended March 31, 2005 and 2004.

     The unaudited condensed consolidated financial statements presented herein have been prepared in accordance with the instructions to Form 10-Q and do not include all the information and note disclosures required by accounting principles generally accepted in the United States. The condensed consolidated financial statements should be read in conjunction with the audited consolidated financial statements and notes thereto contained in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004, filed with the Securities and Exchange Commission on March 31, 2005.

     ESTIMATES AND ASSUMPTIONS — The preparation of the Company’s condensed consolidated financial statements in conformity with accounting principles generally accepted in the United States requires the Company’s management to make estimates and assumptions that affect the reported amounts of assets and liabilities, and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period. Significant estimates are used when establishing allowances for doubtful accounts, determining useful lives for depreciation and amortization, assessing the need for impairment charges, establishing warranty reserves, allocating purchase price among the fair values of assets acquired and liabilities assumed, accounting for income taxes, and assessing excess and obsolete inventory and various others items. The Company evaluates these estimates and judgments on an ongoing basis and bases its estimates on historical experience, current conditions and various other assumptions that are believed to be reasonable under the circumstances. The results of these estimates form the basis for making judgments about the carrying values of assets and liabilities as well as identifying and assessing the accounting treatment with respect to commitments and contingencies. Actual results may differ from these estimates under different assumptions or conditions.

     NEW ACCOUNTING PRONOUNCEMENTS In December 2004, the Financial Accounting Standards Board (“FASB”) reissued Statement of Financial Accounting Standard (“SFAS”) No. 123, “Accounting for Stock-Based Compensation” as SFAS No. 123(R), “Share Based Compensation.” This statement replaces SFAS No. 123, amends SFAS No. 95, “Statement of Cash Flows”, and supersedes Accounting Principles Board (“APB”) Opinion No. 25, “Accounting for Stock Issued to Employees.” SFAS No. 123(R) requires companies to apply a fair-value based measurement method in accounting for share-based payment transactions with employees and to record compensation expense for all share-based awards granted, and to awards modified, repurchased or cancelled after the required effective date. Compensation expense for outstanding awards for which the requisite service had not been rendered as of the effective date will be recognized over the remaining service period using the compensation cost calculated for

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pro forma disclosure purposes under SFAS No. 123, adjusted for expected forfeitures. Additionally, SFAS No. 123(R) will require entities to record compensation expense for employee stock purchase plans that may not have previously been considered compensatory under the existing rules. SFAS No. 123(R) will be effective for the first annual period beginning after June 15, 2005, which is the Company’s fiscal year beginning January 1, 2006. The Company anticipates adopting the provisions of SFAS No. 123(R) using a modified prospective application. This statement may have a significant impact on the Company’s results of operations as the Company will be required to record compensation expense in the consolidated statement of operations rather than disclose the impact within its notes to the consolidated financial statements.

     In November 2004, the FASB issued SFAS No. 151, “Inventory Costs”, an amendment of Accounting Research Bulletin No. 43, Chapter 4, “Inventory Pricing.” SFAS No. 151 clarifies that abnormal amounts of idle facility expense, freight, handling costs, and wasted materials (spoilage) should be recognized as current-period charges. In addition, it requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. SFAS No. 151 will be effective for inventory costs incurred during fiscal years beginning after June 15, 2005 and will be applied on a prospective basis by the Company for the fiscal year beginning January 1, 2006. The Company is currently evaluating the impact that adoption of SFAS No. 151 will have on its financial position and results of operations.

     REVENUE RECOGNITION — The Company’s standard shipping term is freight on board (“FOB”) shipping point, for which revenue is recognized upon shipment of its products, at which time title passes to the customer, the price is fixed and collectability is reasonably assured. For certain customers, the Company has FOB destination terms, for which revenue is recognized upon receipt of the products by the customer, at which time title passes to the customer, the price is fixed and collectability is reasonably assured. Generally, the Company does not have obligations to its customers after its products are shipped under FOB shipping point terms or after its products are received by the customer under FOB destination terms, other than pursuant to warranty obligations. In limited instances, the Company provides installation of its products. In accordance with Emerging Issues Task Force (“EITF”) Issue 00-21 “Accounting for Revenue Arrangements With Multiple Deliverables”, the Company allocates revenue based on the fair value of the delivered item, generally the product, and the undelivered item, installation, based on their respective fair values. Revenue related to the undelivered item is deferred until the services have been completed. In certain limited instances, some of the Company’s customers have negotiated product acceptance provisions relative to specific orders. Under these circumstances, the Company defers revenue recognition until the related acceptance provisions have been satisfied. Revenue deferrals are reported as customer deposits and deferred revenue in the condensed consolidated balance sheets.

     In certain instances, the Company requires its customers to pay for a portion or all of their purchases prior to the Company building or shipping these products. Cash payments received prior to shipment are recorded as customer deposits and deferred revenue in the condensed consolidated balance sheets, and then recognized as revenue as appropriate based upon the shipping terms of the products. The Company does not offer price protections to its customers or allow returns, unless covered by its normal policy for repair of defective products.

     WARRANTY POLICY — The Company offers warranty coverage for its products for periods typically ranging from 12 to 24 months after shipment. The Company estimates the anticipated costs of repairing products under warranty based on the historical or expected cost of the repairs and expected failure rates. The assumptions used to estimate warranty accruals are reevaluated quarterly, at a minimum, in light of actual experience and, when appropriate, the accruals are

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adjusted. The Company’s determination of the appropriate level of warranty accrual is subjective and based on estimates. The industries in which the Company operates are subject to rapid technological change and, as a result, the Company periodically introduces newer, more complex products, which tend to result in increased warranty costs. Estimated warranty costs are recorded at the time of sale of the related product, and are recorded within cost of sales in the condensed consolidated statements of operations. The following summarizes the activity in the Company’s warranty reserves during the first three months of 2005 and 2004:

                 
    Three Months Ended March 31,  
    2005     2004  
    (In thousands)  
Balance at beginning of period
  $ 6,791     $ 6,612  
Additions charged to expense
    3,047       2,320  
Deductions
    (3,157 )     (2,421 )
 
           
Balance at end of period
  $ 6,681     $ 6,511  
 
           

     STOCK-BASED COMPENSATION — At March 31, 2005, the Company had three active stock-based compensation plans, which are more fully described in Note 18 of the Company’s Form 10-K for the year ended December 31, 2004. The Company accounts for employee stock-based compensation using the intrinsic value method prescribed by APB Opinion No. 25, “Accounting for Stock Issued to Employees” and related interpretations. APB Opinion No. 25 requires the use of the intrinsic value method, which measures compensation cost as the excess, if any, of the quoted market price of the stock at the measurement date over the amount an employee must pay to acquire the stock. With the exception of certain options granted in 1999 and 2000 by a shareholder of Sekidenko, Inc., prior to its acquisition by the Company, all options granted under these plans have an exercise price equal to the market value of the underlying common stock on the date of grant, therefore no stock-based compensation cost is reflected in the Company’s net income. The Company records compensation expense related to the grants of restricted stock units, over the period the units vest, typically four years. Had compensation cost for the Company’s plans been determined consistent with the fair value-based method prescribed by SFAS No. 123, “Accounting for Stock-Based Compensation,” the Company’s net income would have decreased to the following adjusted amounts:

                 
(in thousands, except per share data)   Three Months Ended March 31,  
    2005     2004  
Net income (loss):
               
As reported
  $ 734     $ 6,924  
Adjustment for stock-based compensation determined under fair value-based method for all awards (a), (b)
    (1,934 )     (2,786 )
Less: Compensation expense recognized in net income (a)
    56       60  
 
           
As adjusted
  $ (1,144 )   $ 4,198  
 
           
Basic earnings (loss) per share:
               
As reported
  $ 0.02     $ 0.21  
As adjusted
  $ (0.03 )   $ 0.13  
Diluted earnings (loss) per share:
               
As reported
  $ 0.02     $ 0.21  
As adjusted
  $ (0.03 )   $ 0.12  


(a)   Compensation expense in 2005 and 2004 is presented prior to income tax effects due to the Company fully reserving against the related deferred tax asset.
 
(b)   Cumulative compensation cost recognized with respect to options that are forfeited prior to vesting is reflected as a reduction of compensation expense in the period of forfeiture. Compensation expense related to awards granted under the Company’s employee stock purchase plan is estimated until the period in which settlement occurs, as the number of shares of common stock awarded and the purchase price are not known until settlement.

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     For SFAS No. 123 purposes, the fair value of each option grant and purchase right granted under the Employee Stock Purchase Plan (“ESPP”) are estimated on the date of grant using the Black-Scholes option pricing model with the following weighted-average assumptions:

                 
    2005     2004  
OPTIONS:
               
Risk-free interest rates
    3.43 %     3.07 %
Expected dividend yield rates
    0.0 %     0.0 %
Expected lives
  2.9 years   2.9 years
Expected volatility
    71.57 %     76.47 %
 
               
ESPP:
               
Risk-free interest rates
    2.40 %     1.01 %
Expected dividend yield rates
    0.0 %     0.0 %
Expected lives
  0.5 years   0.5 years
Expected volatility
    62.48 %     61.57 %

     Based on the Black-Scholes option pricing model, the weighted-average estimated fair value of employee stock option grants was $3.47 and $11.32 for the three-month periods ended March 31, 2005 and 2004, respectively. The weighted-average estimated fair value of purchase rights granted under the ESPP was $2.84 and $9.10 for the three-month periods ended March 31, 2005 and 2004, respectively.

     The total fair value of options granted was computed to be approximately $916,000 and $5.4 million for the three-month periods ended March 31, 2005 and 2004, respectively. These amounts are amortized ratably over the vesting period of the options for the purpose of calculating the pro forma disclosure above. The number of stock options exercised during the three-month periods ended March 31, 2005 and 2004 was approximately 15,000 and 26,000, respectively, at a weighted average exercise price per share of $7.89 and $13.91, respectively.

     The Company granted approximately 227,000 restricted stock units to certain employees during the three-month period ended March 31, 2005. The Company did not grant any restricted stock units in 2004. Upon granting of these units, deferred compensation representing an estimate of the units expected to vest at the market value at the date of grant is recorded in shareholders’ equity and subsequently amortized over the periods during which the units vest, generally 4 years. Amortization of deferred compensation relating to the restricted stock units of $56,000 was recorded for the three-month period ended March 31, 2005.

     The Company will adopt the provisions of SFAS No. 123(R) as of January 1, 2006, as further discussed under the heading “New Accounting Pronouncements” above. The adoption of this statement may have a significant impact on the Company’s results of operations as the Company will be required to record compensation expense in the consolidated statement of operations rather than disclose the impact within its notes to the consolidated financial statements.

     INCOME TAXES — The Company accounts for income taxes in accordance with SFAS No. 109, “Accounting for Income Taxes.” SFAS No. 109 requires deferred tax assets and liabilities to be recognized for temporary differences between the tax basis and financial reporting basis of assets and liabilities, computed at current tax rates, as well as for the expected tax benefit of net operating loss and tax credit carryforwards. During the third quarter of 2003, the Company recorded valuation allowances against certain of its United States and foreign net deferred tax assets in jurisdictions where the Company has incurred significant losses. Given such experience, the Company’s management could not conclude that it was more likely than not that these net deferred tax assets would be realized. Accordingly, the Company’s management, in accordance with SFAS No. 109, in evaluating the recoverability of these net deferred tax assets, was required to place greater weight on the Company’s historical results as compared to projections regarding future taxable income. The

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Company will continue to evaluate its valuation allowance on a quarterly basis, and may in the future reverse some portion or all of its valuation allowance and recognize a reduction in income tax expense or increase its valuation allowance for previously unreserved assets and recognize an increase in income tax expense. A portion of the valuation allowance relates to the benefit from stock-based compensation. Any reversal of valuation allowance from this item will be reflected as an increase in additional paid in capital. When recording acquisitions, the Company has recorded valuation allowances due to the uncertainty related to the realization of certain deferred tax assets existing at the acquisition dates. Any reversal of valuation allowances recorded in purchase accounting is reflected as a reduction of goodwill in the period of reversal.

     COMMITMENTS AND CONTINGENCIES — We are involved in disputes and legal actions arising in the normal course of our business. While we currently believe that the amount of any ultimate potential loss would not be material to our financial position, the outcome of these actions is inherently difficult to predict. In the event of an adverse outcome, the ultimate potential loss could have a material adverse effect on our financial position or reported results of operations in a particular quarter. An unfavorable decision, particularly in patent litigation, could require material changes in production processes and products or result in our inability to ship products or components found to have violated third-party patent rights. We accrue loss contingencies in connection with our commitments and contingencies, including litigation, when it is probable that a loss has occurred and the amount of the loss can be reasonably estimated.

     GOODWILL AND OTHER INTANGIBLE ASSETS — Goodwill represents the excess of the cost over the fair market value of net tangible and identifiable intangible assets of acquired businesses.

     Goodwill and certain other intangible assets with indefinite lives are not amortized. Instead, goodwill and other indefinite-lived intangible assets are subject to periodic (at least annual) tests for impairment. The Company performs the annual test for impairment during the fourth quarter. For the periods presented, the Company does not have any indefinite-lived intangible assets, other than goodwill. Impairment testing is performed in two steps: (i) the Company assesses goodwill for potential impairment by comparing the fair value of its reporting unit with its carrying value, and (ii) if potential impairment is indicated because the reporting unit’s fair value is less than its carrying amount, the Company measures the amount of impairment loss by comparing the implied fair value of goodwill with the carrying amount of that goodwill.

     Finite-lived intangible assets continue to be amortized using the straight-line method over their estimated useful lives and are reviewed for impairment whenever events or circumstances indicate that their carrying amount may not be recoverable.

     RECLASSIFICATIONS — Certain prior period amounts have been reclassified to conform to the current period presentation.

(2) RESTRUCTURING CHARGES

     Restructuring charges include the costs associated with actions taken by the Company primarily in response to downturns in the semiconductor capital equipment industry or to reduce costs and improve operating efficiencies. These charges consist of costs that are incurred to exit an activity or cancel an existing contractual obligation, including the closure of facilities and employee termination related charges.

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     The following table summarizes the components of the restructuring charges, the payments and other settlements, and the remaining accrual as of March 31, 2005:

                         
    Employee     Facility     Total  
    Severance and     Closure     Restructuring  
    Termination Costs     Costs     Charges  
    (In thousands)  
Accrual balance December 31, 2003
  $ 560     $ 2,615     $ 3,175  
 
                 
First quarter 2004 restructuring charge
    220             220  
Second quarter 2004 restructuring charge
    187             187  
Third quarter 2004 restructuring charge
    57       31       88  
Third quarter 2004 restructuring reversal
    (127 )     (126 )     (253 )
Fourth quarter 2004 restructuring charge
    3,639       31       3,670  
 
                 
Total net restructuring charges 2004
    3,976       (64 )     3,912  
Payments and other settlements in 2004
    (1,243 )     (1,430 )     (2,673 )
 
                 
Accrual balance December 31, 2004
    3,293       1,121       4,414  
 
                 
First quarter 2005 restructuring charge
    1,262             1,262  
Payments and other settlements in 2005
    (2,172 )     (176 )     (2,348 )
 
                 
Accrual balance March 31, 2005
  $ 2,383     $ 945     $ 3,328  
 
                 

     For the first three quarters of 2004, the Company recorded restructuring charges totaling $495,000, which primarily consisted of the recognition of expense for involuntary employee termination benefits associated with headcount reductions of approximately 50 employees in the Company’s U.S. operations. All affected employees were terminated prior to the respective quarter ends. Additionally, in the third quarter, the Company reversed $253,000 of previously recorded charges due to variances from the original estimates used to establish the Company’s reserve, consequently, the Company’s restructuring accrual balance for employee severance and termination costs was $0 at September 30, 2004.

     In the fourth quarter of 2004, the Company recorded restructuring charges of $3.7 million, which primarily consisted of employee termination and related costs associated with the involuntary severance of 212 employees, including 60 agency employees, at the Company’s Fort Collins facility. All of such charges relate to separation costs anticipated to be paid to the terminated employees, in cash, by the end of the third quarter of 2005. The need to reduce headcount in Fort Collins resulted primarily from the transfer of a substantial portion of the Company’s manufacturing operations to Shenzhen, China.

     Due to the continuing shift of the Company’s volume manufacturing to Shenzhen, China, the Company recorded restructuring charges of $1.3 million in the first quarter of 2005 related to the involuntary severance of the 212 employees at the Company’s Fort Collins facility (discussed above) and 7 employees in the Company’s European locations. All of such charges relate to separation costs anticipated to be paid to the terminated employees, in cash, by the end of the third quarter of 2005.

(3) MARKETABLE SECURITIES

     Marketable securities consisted of the following:

                 
    March 31,     December 31,  
    2005     2004  
    (In thousands)  
Commercial paper
  $ 47,538     $ 43,459  
Municipal bonds and notes
    18,962       20,332  
Institutional money markets
    3,516       5,787  
 
           
Total marketable securities
  $ 70,016     $ 69,578  
 
           

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     These marketable securities are classified as available-for-sale and are stated at period end market value. The commercial paper consists of high credit quality, short-term preferreds with maturities or reset dates of approximately 120 days.

(4) ACCOUNTS RECEIVABLE

     Accounts receivable consisted of the following:

                 
    March 31,     December 31,  
    2005     2004  
    (In thousands)  
Domestic
  $ 21,280     $ 16,612  
Foreign
    43,537       51,047  
Allowance for doubtful accounts
    (1,007 )     (1,049 )
 
           
Trade accounts receivable, net
    63,810       66,610  
Other
    6,042       5,443  
 
           
Total accounts receivable, net
  $ 69,852     $ 72,053  
 
           

(5) INVENTORIES

     Net inventories consisted of the following:

                 
    March 31,     December 31,  
    2005     2004  
    (In thousands)  
Parts and raw materials
  $ 47,673     $ 54,069  
Work in process
    5,522       4,491  
Finished goods
    12,973       14,664  
 
           
Total inventories, net
  $ 66,168     $ 73,224  
 
           

     Inventories include costs of materials, direct labor and manufacturing overhead. Inventories are valued at the lower of cost or market, computed on a first-in, first-out basis and are presented net of reserves for obsolete and excess inventory. Inventory is written down or written off when it becomes obsolete, generally because of engineering changes to a product or discontinuance of a product line, or when it is deemed excess. These determinations involve the exercise of significant judgment by management, and as demonstrated in recent periods, demand for the Company’s products is volatile and changes in expectations regarding the level of future sales can result in substantial charges against earnings for obsolete and excess inventory.

(6) GOODWILL AND OTHER INTANGIBLE ASSETS

     Goodwill and other intangible assets consisted of the following as of March 31, 2005:

                                         
            Cumulative                        
            Effect of                     Weighted-  
    Gross     Changes in             Net     Average  
    Carrying     Exchange     Accumulated     Carrying     Useful Life  
    Amount     Rates     Amortization     Amount     (Years)  
    (In thousands, except weighted-average useful life)  
Other intangible assets:
                                       
Technology-based
  $ 7,304     $ 1,598     $ (5,640 )   $ 3,262       6  
Contract-based
    1,200       221       (1,398 )     23       4  
Trademarks and other
    8,500       2,249       (3,124 )     7,625       17  
 
                               
Total other intangible assets
    17,004       4,068       (10,162 )     10,910       11  
 
                               
Goodwill
    54,040       11,259             65,299          
 
                               
Total goodwill and other intangible assets
  $ 71,044     $ 15,327     $ (10,162 )   $ 76,209          
 
                               

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     Goodwill and other intangible assets consisted of the following as of December 31, 2004:

                                         
            Cumulative                        
            Effect of                     Weighted-  
    Gross     Changes in             Net     Average  
    Carrying     Exchange     Accumulated     Carrying     Useful Life  
    Amount     Rates     Amortization     Amount     (Years)  
    (In thousands, except weighted-average useful life)  
Other intangible assets:
                                       
Technology-based
  $ 7,304     $ 1,741     $ (5,290 )   $ 3,755       6  
Contract-based
    1,200       222       (1,386 )     36       4  
Trademarks and other
    8,500       2,689       (2,948 )     8,241       17  
 
                               
Total other intangible assets
    17,004       4,652       (9,624 )     12,032       11  
 
                               
Goodwill
    55,104       13,172             68,276          
 
                               
Total goodwill and other intangible assets
  $ 72,108     $ 17,824     $ (9,624 )   $ 80,308          
 
                               

     When recording acquisitions, we have recorded income tax valuation allowances due to the uncertainty related to the realization of certain deferred tax assets existing at the acquisition dates. During the first quarter of 2005, approximately $1.1 million of valuation allowance established in purchase accounting was reversed, with a corresponding reduction in goodwill.

     Aggregate amortization expense related to other intangibles for the three-month periods ended March 31, 2005 and 2004 was $547,000 and $1.2 million, respectively. Estimated amortization expense related to the Company’s acquired intangibles fluctuates with changes in foreign currency exchange rates between the U.S. dollar and the Japanese yen and the euro. Estimated amortization expense related to acquired intangibles for each of the five years 2005 through 2009 is as follows:

         
    Estimated  
    Amortization  
    Expense  
    (in thousands)  
2005
  $ 2,173  
2006
    2,016  
2007
    1,009  
2008
    876  
2009
    474  

(7) STOCKHOLDERS’ EQUITY

     Stockholders’ equity consisted of the following:

                   
      March 31,     December 31,  
(In thousands, except par value)     2005     2004  
Common stock, $0.001 par value, 70,000 shares authorized, 32,775 and 32,760 shares issued and outstanding, respectively
  $ 33     $ 33  
Additional paid-in capital
    145,971       144,500  
Retained deficit
    (12,061 )     (12,795 )
Deferred compensation
    (1,284 )      
Unrealized holding gains on available-for-sale securities, net of tax
    1,425       1,051  
Cumulative translation adjustments, net of tax
    9,251       12,189  
 
           
Total stockholders’ equity
  $ 143,335     $ 144,978  
 
           

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(8) COMPREHENSIVE (LOSS) INCOME

     Comprehensive (loss) income for the Company consists of net income, foreign currency translation adjustments and net unrealized holding gains on available-for-sale marketable securities as presented below (in thousands):

                 
    Three Months Ended  
    March 31,  
    2005     2004  
Net income, as reported
  $ 734     $ 6,924  
Adjustment to arrive at comprehensive (loss) income, net of taxes:
               
Unrealized holding gain on available-for-sale marketable securities
    374       98  
Reclassification adjustment for amounts included in net income related to sales of securities
          (294 )
Cumulative translation adjustments
    (2,938 )     935  
 
           
Comprehensive (loss) income
  $ (1,830 )   $ 7,663  
 
           

(9) CONVERTIBLE SUBORDINATED NOTES PAYABLE

     The Company has two convertible subordinated notes totaling $187.7 million as follows:

  •   Approximately $121.5 million of 5.0% convertible subordinated notes outstanding (“5.0% Notes”). These notes mature September 1, 2006, with interest payable on March 1st and September 1st of each year. At March 31, 2005, approximately $506,000 of interest expense related to the 5.0% Notes was accrued as a current liability.
 
  •   Approximately $66.2 million of 5.25% convertible subordinated notes outstanding (“5.25% Notes”). These notes mature November 15, 2006, with interest payable on May 15th and November 15th each year. At March 31, 2005, approximately $1.3 million of interest expense related to the 5.25% Notes was accrued as a current liability.

(10) COMMITMENTS AND CONTINGENCIES

     The Company has inventory purchase commitments of approximately $3.8 million for the remainder of 2005 and $2.5 million for 2006 of parts, components and subassemblies from various suppliers. These inventory purchase obligations consist of minimum purchase commitments to ensure the Company has an adequate supply of critical components to meet the demand of its customers. The Company believes that these purchase commitments will be consumed in its on-going operations in the respective periods.

     The Company has also committed to advance up to $850,000 to a privately held company in exchange for an exclusive intellectual property license. The amount and timing of this advance is dependent upon the privately held company achieving certain development milestones. As of March 31, 2005, approximately $200,000 has been advanced under this agreement, which was recorded within research and development expense in the condensed consolidated statement of operations.

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DISPUTES AND LEGAL ACTIONS

     The Company is involved in disputes and legal actions arising in the normal course of its business. Currently and historically, the Company’s most significant legal actions have involved the application of patent law to complex technologies and intellectual property. The determination of whether such technologies infringe upon the Company’s or others’ patents is highly subjective. This high level of subjectivity introduces substantial additional risk with regard to the outcome of the Company’s disputes and legal actions related to intellectual property. While the Company currently believes that the amount of any ultimate potential loss for currently-known matters would not be material to the Company’s financial position, the outcome of these actions is inherently difficult to predict. In the event of an adverse outcome, the ultimate potential loss could have a material adverse effect on the Company’s financial position or reported results of operations in a particular period. An unfavorable decision, particularly in patent litigation, could require material changes in production processes and products or result in the Company’s inability to ship products or components found to have violated third-party patent rights. The Company accrues loss contingencies in connection with its litigation when it is probable that a loss will occur and the amount of the loss can be reasonably estimated.

     In April 2003, the Company filed a claim in the United States District Court for the District of Colorado seeking a declaratory ruling that its new plasma source products Xstream™ With Active Matching Network™ (“Xstream products”) are not in violation of U.S. Patents held by MKS Instruments, Inc. (“MKS”). This case was transferred by the Colorado court to the United States District Court for the District of Delaware for consolidation with a patent infringement suit filed in that court by MKS in May 2003, alleging that the Company’s Xstream products infringe five patents held by MKS. On July 23, 2004, a jury returned a verdict of infringement of three MKS patents, which did not stipulate damages. The court has not enjoined the Company from selling the Xstream products. The Company has filed four separate motions to have the verdict set aside based upon defects in the trial. On March 31, 2005, the court ordered the case referred to a Special Master for investigation of the Company’s claims and review of the verdict. Potential liability, if any, resulting from the jury verdict is indeterminable at this time, and therefore no amount has been accrued by the Company in the accompanying condensed consolidated financial statements.

     On June 2, 2004, MKS filed a petition in the District Court in Munich, Germany, alleging infringement by the Company’s Xstream products of a counterpart German patent owned by MKS. On August 4, 2004, this court dismissed MKS’s petition and assessed costs of the proceeding against MKS. MKS refiled an infringement petition in the District Court of Mannheim. On April 8, 2005, the Mannheim court issued a judgment of infringement of MKS’s patent. The judgment did not specify damages, but no liability is anticipated because the accused product has not been made or sold in Germany. A petition for invalidity of MKS’s patent brought by the Company is still pending before the German Federal Patent Court.

     On July 12, 2004, the Company filed a complaint in the United States District Court for the District of Delaware against MKS alleging that MKS’s Astron reactive gas source products infringe Advanced Energy’s U.S. Patent No. 6,046,546. The case was voluntarily dismissed on March 11, 2005 under an agreement that leaves the Company free to refile its claims upon conclusion of MKS’s lawsuit against the Company’s Xstream products.

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(11) EARNINGS PER SHARE

     Basic earnings per share (“EPS”) is computed by dividing income available to common stockholders by the weighted-average number of common shares outstanding during the period. The computation of diluted EPS is similar to the computation of basic EPS except that the numerator is increased to exclude certain charges which would not have been incurred, and the denominator is increased to include the number of additional common shares that would have been outstanding (using the if-converted and treasury stock methods), if securities containing potentially dilutive common shares (convertible notes payable, stock options and restricted stock units) had been converted to such common shares, and if such assumed conversion is dilutive. As of March 31, 2005 and 2004, stock options and restricted stock units totaling approximately 4.5 million and 4.2 million, respectively, were outstanding. Of these amounts, 3.4 million and 1.5 million stock options for the three months ended March 31, 2005 and 2004, respectively, are not included in the computation of diluted earnings per share because the effect of including such options in the computation would be antidilutive. Potential shares of common stock issuable upon conversion of the Company’s convertible subordinated notes payable were 5.4 million at both March 31, 2005 and 2004. For the three months ended March 31, 2005 and 2004, the affect of potential conversion of the Company’s convertible subordinated notes payable was not included in this computation because to do so would be anti-dilutive.

     The following is a reconciliation of the numerators and denominators used in the calculation of basic and diluted EPS for the three months ended March 31, 2005 and 2004:

                   
      Three Months Ended March 31,  
(In thousands, except per share data)     2005     2004  
Earnings per common share
               
Net income
  $ 734     $ 6,924  
Weighted average common shares outstanding
    32,755       32,581  
 
           
Earnings per common share
  $ 0.02     $ 0.21  
 
           
Earnings per common share—assuming dilution
               
Net income
  $ 734     $ 6,924  
Weighted average common shares outstanding
    32,755       32,581  
Effect of dilutive securities:
               
Stock options and restricted stock units
    123       1,012  
Convertible subordinated debt
           
 
           
Potentially dilutive common shares
    123       1,012  
 
           
Adjusted weighted average common shares outstanding
    32,878       33,593  
 
           
Earnings per common share—assuming dilution
  $ 0.02     $ 0.21  
 
           

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(12) FOREIGN OPERATIONS AND MAJOR CUSTOMERS

     The Company has operations in the U.S., Europe and Asia Pacific. The following is a summary of the Company’s operations by region:

                 
    Three Months Ended March 31,  
(In thousands)   2005     2004  
Sales:
             
Originated and sold in the U.S.
$ 44,732     $ 58,802  
Originated in U.S. and sold outside the U.S.
  5,802       13,500  
Originated in Europe and sold in the U.S.
        112  
Originated in Europe and sold outside the U.S.
  7,186       8,512  
Originated in Asia Pacific and sold outside the U.S.
  28,420       23,561  
 
           
 
  $ 86,140     $ 104,487  
 
           
Income (loss) from operations:
             
U.S.
$ (2,115 )   $ 3,182  
Europe
  203       612  
Asia Pacific
  5,192       7,386  
Intercompany eliminations
  70       (1,370 )
 
           
 
  $ 3,350     $ 9,810  
 
           
                 
    March 31,     December 31,  
(In thousands)   2005     2004  
Identifiable assets:
             
U.S.
$ 392,612     $ 411,324  
Europe
  41,235       43,011  
Asia Pacific
  279,780       280,351  
Intercompany eliminations
  (320,709 )     (338,711 )
 
           
 
  $ 392,918     $ 395,975  
 
           

     Intercompany sales among the Company’s geographic areas are recorded on the basis of intercompany prices established by the Company.

     Applied Materials, Inc. is the Company’s largest customer and accounted for 24% and 28% of the Company’s sales for the three months ended March 31, 2005 and 2004, respectively. Ulvac, Inc. accounted for 11% of the Company’s sales for the three months ended March 31, 2005. No other customer accounted for more than 10% of the Company’s sales during these periods.

(13) SUPPLEMENTAL CASH FLOW DISCLOSURES

     In the first quarter of 2004, the Company sold its Noah chiller business to an unrelated third party for $797,000 in cash and a $1.9 million note receivable due March 31, 2009. The note bears interest at 5.0%, payable annually on March 31. The sale included property and equipment with a book value of approximately $300,000, inventory of approximately $1.0 million, goodwill and intangible assets net of accumulated amortization of approximately $900,000, demonstration and customer service equipment of approximately $140,000, and estimated warranty obligations of approximately $140,000. The Company recognized a gain on the sale of $404,000, which has been recorded as other income and expense in the accompanying condensed consolidated financial statements.

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

Special Note on Forward-Looking Statements

     The following discussion contains, in addition to historical information, forward-looking statements, within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934. Statements that are other than historical information are forward-looking statements. For example, statements relating to our beliefs, expectations and plans are forward-looking statements, as are statements that certain actions, conditions or circumstances will continue. Forward-looking statements involve risks and uncertainties, which are difficult to predict and many of which are beyond our control. These risks and uncertainties are described below and in other filings we make with the Securities and Exchange Commission, including our annual report on Form 10-K filed on March 31, 2005. As a result, our actual results may differ materially from the results discussed in the forward-looking statements. We assume no obligation to update any forward-looking statements or the reasons why our actual results might differ.

Risk and Uncertainties

     We have $187.7 million of convertible subordinated notes outstanding with maturity dates in the second half of 2006. Our current cash reserves are insufficient to repay this debt in full. We will not be able to internally generate sufficient cash from operations to repay this debt by the maturity dates. Depending upon the price of our stock, refinancing our debt obligations, if possible, may result in dilution of our common shareholders equity. The presence of material weaknesses in our internal controls over financial reporting or the disclaimed opinion on such controls in place as of December 31, 2004 issued by our independent registered public accounting firm may prevent us from refinancing our debt obligations or make it more costly to accomplish.

     We will be required to repay the notes at maturity, unless we can refinance the debt or the noteholders convert their notes into common stock before the maturity dates. Our 5.0% convertible subordinated notes with a principal balance of $121.5 million are due September 1, 2006, and our 5.25% convertible subordinated notes with a principal balance of $66.2 million are due November 15, 2006. Our 5.0% notes are convertible into common stock at $29.83 per share. Our 5.25% notes are convertible into common stock at $49.53 per share. Noteholders will be unlikely to convert their notes unless our stock price rises above the conversion levels of the notes. On April 29, 2005 the closing price of our common stock on the Nasdaq National Market was $10.58 per share.

     We are exploring ways to refinance the notes, as well as potential sales of assets that are not critical to our core operations. We might not be able to refinance the notes prior to their maturity on commercially reasonable terms, or at all. Refinancing the debt, if possible, might result in dilution to our common stockholder’s equity. If we are unable to repay or refinance the notes at or before maturity, the trustee of the notes will have the right to bring judicial proceedings against us to enforce the noteholders’ rights, including the right to repayment prior and in preference to our common stockholders and potentially the right to force us to liquidate some of our assets.

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     Our existing revolving credit facility expires in May 2005. Our principal sources of liquidity will be limited to our cash, cash equivalents and marketable securities, unless we are able to extend our credit facility or put a new credit facility in place.

     Although no amount is currently outstanding under our revolving credit facility, and we have not drawn upon such facility since the first quarter of 2001, we rely upon the ability to borrow funds as a principal source of liquidity and to secure letters of credit issued on our behalf from time to time. Advances under our credit facility bear interest at the prime rate (5.75% at April 29, 2005) minus 1%. As of March 31, 2005, we had cash, cash equivalents and marketable securities totaling $121.4 million and current liabilities of $54.0 million. In addition, we have $187.7 million of convertible notes that become due in September 2006 and November 2006, as well as other long-term liabilities. With the exception of the first quarter of 2005 and the second quarter of 2004, we have not generated positive cash flow from operations since 2001. We are negotiating a new revolving credit facility, but might not be able to secure a new facility on terms commercially equal to or more favorable than the terms of our current credit facility, or at all.

     The semiconductor, semiconductor capital equipment and flat panel display industries are highly cyclical, which impacts our operating results.

     These industries have historically been growth cyclical because of sudden changes in demand for semiconductors, flat panel displays and the related manufacturing capacity. The rate of changes in demand, including end demand, is accelerating, and the effect of these changes is occurring sooner, exacerbating the volatility of these cycles. These changes affect the timing and amount of our customers’ equipment purchases and investments in new technology, as well as our costs and operations.

     During periods of declining demand, our customers typically reduce purchases, delay delivery of products and cancel orders. We might incur significant charges as we seek to align our cost structure with the reduction in sales. In addition, we might not be able to respond adequately or quickly to the declining demand. We may also be required to record significant reserves for excess and obsolete inventory as demand for our products changes. Our inability to reduce costs and the charges resulting from other actions taken in response to changes in demand for our products would adversely affect our operating results.

     Our quarterly and annual operating results fluctuate significantly and are difficult to predict.

     Beginning in 2001 and through late 2003, demand for our products from the semiconductor capital equipment industry declined substantially from its peak in 2000, and we incurred significant losses each quarter from the second quarter of 2001 through the fourth quarter of 2003. We experienced two consecutive quarters of strong demand in the first half of 2004, followed by a decline and leveling off of demand in the second half of 2004, which has continued into the first quarter of 2005. Fluctuations in our operating results historically have resulted in corresponding changes in the market prices of our securities. Our operating results are affected by a variety of factors, many of which are beyond our control and difficult to predict. These factors include:

  •   Changes in economic conditions in the semiconductor, semiconductor capital equipment and flat panel display industries and other industries in which our customers operate;

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  •   The timing and nature of orders placed by our customers;
 
  •   The seasonal variations in capital spending by our customers;
 
  •   Changes in customers’ inventory management practices;
 
  •   Customer cancellations of previously placed orders and shipment delays;
 
  •   Pricing competition from our competitors;
 
  •   Customer demands to reduce prices, enhance features, improve reliability, shorten delivery times and extend payment terms;
 
  •   Component shortages or allocations or other factors that change our levels of inventory or substantially increase our spending on inventory or result in manufacturing delays;
 
  •   The introduction of new products by us or our competitors;
 
  •   Declines in macroeconomic conditions;
 
  •   Potential litigation especially regarding intellectual property; and
 
  •   Our exposure to currency exchange rate fluctuations between the several functional currencies in foreign locations in which we have operations.

     We might not realize all of the intended benefits of transitioning our supply base to Tier 1 Asian suppliers.

     We anticipate purchasing a substantial portion of components for our products from high-quality, low-cost suppliers based in the Pacific Rim (“Tier 1 Asian suppliers”) by the end of 2005 to lower our materials costs and shipping expenses. These components might require us to incur higher than anticipated testing or repairing costs, which would have an adverse effect on our operating results. Customers, including major customers who have strict and extensive requirements, might not accept our products if they contain these lower-priced components. A delay or refusal by our customers to accept such products might require us to continue to purchase higher-priced components from our existing suppliers or might cause us to lose sales to these customers, which would have an adverse effect on our operating results.

     Governmental or regulatory actions in China, Japan, the United States or any other country in which we operate might increase our costs, including new costs incurred to comply with such actions. Any such action could have an adverse effect on our operating results.

     The regulatory environments in every country in which we operate are subject to change, and as a result new governmental or regulatory actions may be mandated, with which we may be required to comply. We might incur higher than anticipated costs to comply with such regulations or might be limited in the nature or amount of business that we can conduct. Specifically, a future decision by the Chinese government to allow the Chinese yuan to float against the U.S. dollar could significantly increase the labor and other costs incurred in the operation of our Shenzhen facility.

     Component shortages exacerbated by our dependence on sole and limited source suppliers could affect our ability to manufacture products and systems and could delay our shipments.

     Our business depends on our ability to manufacture products that meet the rapidly changing demands of our customers. Our ability to manufacture depends in part on the timely delivery of

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parts, components and subassemblies from suppliers. We rely on sole and limited source suppliers for some of our parts, components and subassemblies that are critical to the manufacturing of our products. This reliance involves several risks, including the following:

  •   The potential inability to obtain an adequate supply of required parts, components or subassemblies;
 
  •   The potential for a sole source provider to cease operations;
 
  •   Our potential need to fund the operating losses of a sole source provider;
 
  •   Reduced control over pricing and timing of delivery of parts, components or subassemblies; and
 
  •   The potential inability of our suppliers to develop technologically advanced products to support our growth and development of new products.

     If we are unable to successfully qualify additional suppliers and manage relationships with our existing and future suppliers, we will experience shortages of parts, components or subassemblies, increased material costs and shipping delays for our products, which will adversely affect our results of operations and relationships with current and prospective customers.

     We are highly dependent on our intellectual property.

     Our success depends significantly on our proprietary technology. We attempt to protect our intellectual property rights through patents and non-disclosure agreements; however, we might not be able to protect our technology, and competitors might be able to develop similar technology independently. In addition, the laws of some foreign countries might not afford our intellectual property the same protections as do the laws of the United States. Our intellectual property is not protected by patents in several countries in which we do business, and we have limited patent protection in other countries, including China. The cost of applying for patents in foreign countries and translating the applications into foreign languages requires us to select carefully the inventions for which we apply for patent protection and the countries in which we seek such protection. Generally, our efforts to obtain international patents have been concentrated in the United Kingdom, Germany, France and the Pacific Rim, because there are other manufacturers and developers of power conversion and control systems in those countries as well as customers for those systems. If we are unable to protect our intellectual property successfully, our results of operations will be adversely affected.

     Intellectual property rights are difficult to enforce in China.

     Commercial law in China is relatively undeveloped compared to the commercial law in the United States. Limited protection of intellectual property is available under Chinese law. Consequently, manufacturing our products in China may subject us to an increased risk that unauthorized parties may attempt to copy or otherwise obtain or use our intellectual property. We cannot assure you that we will be able to protect our intellectual property rights effectively or have adequate legal recourse in the event that we encounter infringements of our intellectual property under Chinese law.

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     We have been and continue to be involved in patent litigation, which has resulted in substantial costs and could result in additional costs, restrictions on our ability to sell certain products and an inability to prevent others from using technology we have developed.

     MKS Instruments, Inc. (“MKS”) filed a patent infringement suit against us in the United States District Court in Wilmington, Delaware, in May 2003 and a counterpart action in Germany in June 2004, alleging that our Xstream™ With Active Matching Network™ products (“Xstream products”) infringe patents held by MKS. Our Xstream products are reactive gas generators. In July 2004, a jury in the U.S. litigation returned a verdict against us, finding that our Xstream products infringe three MKS patents; however, the court has not enjoined us from selling our Xstream products. On March 31, 2005, the court ordered the case referred to a Special Master for investigation of the Company’s claims and review of the verdict. The German court has issued a judgment of infringement of MKS’s patent, but no liability is anticipated because the accused product has not been made or sold in Germany. A petition for nullity of MKS’s German patent remains pending.

     Further patent litigation might:

  •   Cause us to incur substantial costs in the form of legal fees, fines and royalty payments;
 
  •   Result in restrictions on our ability to sell certain products;
 
  •   Result in an inability to prevent others from using technology we have developed; and
 
  •   Require us to redesign products or seek alternative technologies.

Any of these events could have a significant adverse effect on our business, financial condition and results of operations.

     A significant portion of our sales is concentrated among a few customers.

     Our ten largest customers accounted for 57% of our total sales in the first quarter of 2005 and 59% in the first quarter of 2004. Our largest customer, Applied Materials, accounted for 24% of our total sales in the first quarter of 2005 and 28% in the first quarter of 2004. Ulvac, Inc. accounted for 11% of our total sales in the first quarter of 2005. No other customer represented greater than 10% of our total sales in either of these periods. The loss of any of our significant customers or a material reduction in any of their purchase orders would significantly harm our business, financial condition and results of operations.

     Our customers continuously exert pressure on us to reduce our prices and extend payment terms. Given the nature of our customer base and the highly competitive markets in which we compete, we may be required to issue price concessions to our customers to remain competitive. A ten percent reduction in our historical selling prices could lead to a seven percent or greater decline in gross margin. We may not be able to reduce our other operating expenses in an amount sufficient to offset potential margin declines.

     Certain of our largest customers also exert pressure on us to restrict our product distribution including, limiting the sale of our products to certain original equipment manufacturers, based on shared technological development, and prohibiting sales to our end user customer base entirely. Given our size relative to certain of our largest customers, we may be required to agree to limitations of this nature to remain competitive. Such limitations of our customer base would significantly harm our business.

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     The markets in which we operate are highly competitive.

     We face substantial competition, primarily from established companies, some of which have greater financial, marketing and technical resources than we do. We expect our competitors will continue to develop new products in direct competition with ours, improve the design and performance of their products and introduce new products with enhanced performance characteristics.

     To remain competitive, we must improve and expand our products and product offerings. In addition, we may need to maintain a high level of investment in research and development and expand our sales and marketing efforts, particularly outside of the United States. We might not be able to make the technological advances and investments necessary to remain competitive. Our inability to improve and expand our products and product offerings would have an adverse affect on our sales and results of operations.

     We might not be able to compete successfully in international markets or meet the service and support needs of our international customers.

     Our sales to customers outside the United States were approximately 48% in the first quarter of 2005 and 43% in the first quarter of 2004. Our success in competing in international markets is subject to our ability to manage various risks and difficulties, including, but not limited to:

  •   Our ability to develop and maintain relationships with suppliers and other local businesses;
 
  •   Compliance with product safety requirements and standards that are different from those of the United States;
 
  •   Variations in enforcement of intellectual property and contract rights in different jurisdictions;
 
  •   Trade restrictions, political instability, disruptions in financial markets and deterioration of economic conditions;
 
  •   The ability to provide sufficient levels of technical support in different locations;
 
  •   Collecting past due accounts receivable from foreign customers; and
 
  •   Changes in tariffs, taxes and foreign currency exchange rates.

     Our ability to implement our business strategies, maintain market share and compete successfully in international markets will be compromised if we are unable to manage these and other international risks successfully.

     We must achieve design wins to retain our existing customers and to obtain new customers.

     The constantly changing nature of semiconductor fabrication technology causes equipment manufacturers to continually design new systems. We must work with these manufacturers early in their design cycles to modify our equipment or design new equipment to meet the requirements of their new systems. Manufacturers typically choose one or two vendors to provide the components for use with the early system shipments. Selection as one of these vendors is called a design win. It is critical that we achieve these design wins in order to retain existing customers and to obtain new customers.

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     Once a manufacturer chooses a component for use in a particular product, it is likely to retain that component for the life of that product. Our sales and growth could experience material and prolonged adverse effects if we fail to achieve design wins. However, design wins do not always result in substantial sales or profits.

     We believe that equipment manufacturers often select their suppliers based on factors such as long-term relationships. Accordingly, we may have difficulty achieving design wins from equipment manufacturers who are not currently customers. In addition, we must compete for design wins for new systems and products of our existing customers, including those with whom we have had long-term relationships. If we are not successful in achieving design wins our sales and results of operations will be adversely impacted.

     Our Chief Executive Officer has announced his intent to retire in 2005. Our success may depend upon our ability to identify and recruit a new chief executive officer who can lead and manage the company.

     Douglas S. Schatz, our President, Chief Executive Officer and Chairman of the Board, notified our Board of Directors on December 30, 2004, of his intent to retire from his executive positions as soon as his successor can be recruited. The search for Mr. Schatz’s successor requires substantial time and attention from our Board of Directors and senior management. The impending retirement of Mr. Schatz also creates uncertainty among our employees, including senior management. If we are unable to identify and recruit an appropriate successor for Mr. Schatz or if we are unable to retain our senior management team during the process, our financial condition and results of operations may be adversely affected.

     Warranty costs on certain products may be in excess of historical experience.

     In recent years, we have experienced higher than expected levels of warranty costs on some products. We have been required to repair, rework and, in some cases, replace these products. Our warranty costs generally increase when we introduce newer, more complex products. We recorded warranty expense of approximately $3.0 million in the first quarter of 2005 and $2.3 million in the first quarter of 2004. These expenses represented approximately 3.5% of our sales in the 2005 period and 2.2% in the 2004 period. If such levels of warranty costs remain higher than expected or increase in the future, our financial condition and results of operations may be adversely affected.

     We are subject to numerous governmental regulations.

     We are subject to federal, state, local and foreign regulations, including environmental regulations and regulations relating to the design and operation of our products and control systems. We might incur significant costs as we seek to ensure that our products meet safety and emissions standards, many of which vary across the states and countries in which our products are used. In the past, we have invested significant resources to redesign our products to comply with these directives. We believe we are in compliance with current applicable regulations, directives and standards and have obtained all necessary permits, approvals and authorizations to conduct our business. However, compliance with future regulations, directives and standards could

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require us to modify or redesign some products, make capital expenditures or incur substantial costs. If we do not comply with current or future regulations, directives and standards:

  •   We could be subject to fines;
 
  •   Our production could be suspended; or
 
  •   We could be prohibited from offering particular products in specified markets.

     Our inability to comply with current or future regulations, directives and standards will adversely affect our operating results.

     Our Chief Executive Officer owns a significant percentage of our outstanding common stock, which could enable him to control our business and affairs.

     Douglas S. Schatz, our Chief Executive Officer, owned approximately 33% of our common stock outstanding as of April 29, 2005. This stockholding gives Mr. Schatz significant voting power. Depending on the number of shares that abstain or otherwise are not voted on a particular matter, Mr. Schatz may be able to elect all of the members of our board of directors and to control our business affairs for the foreseeable future in a manner with which our other stockholders may not agree.

     Material weaknesses in our internal control over financial reporting require us to perform additional analyses and pre and post-closing procedures that if not performed effectively may prevent us from reporting our financial results in an accurate and timely manner.

     We have identified the following two material weaknesses in our internal control over financial reporting: (i) a lack of appropriate segregation of duties defined within our enterprise resource planning system, and (ii) the combination of a lack of information system integration and uniformity regarding our Japan operations and a lack of sufficient human resources for proper segregation of duties and oversight in Japan. Management also has identified, and is developing remediation plans to address, certain significant deficiencies and other control deficiencies which our management did not determine to be material weaknesses. In addition, our internal control over financial reporting might not prevent or detect all misstatements, including immaterial misstatements and misstatements created by collusion or fraud.

     In light of these material weaknesses and the inherent limitations of internal control over financial reporting, we perform additional analyses and other pre and post-closing procedures to ensure that our condensed consolidated financial statements are presented fairly in all material respects in accordance with generally accepted accounting principles in the United States. These procedures include monthly business reviews led by our Chief Executive Officer and monthly operating and financial statement reviews by various levels of our management team, including our executive officers. We also vigorously enforce the company policies and code of ethical conduct applicable to our employees, including the obligation to act in good faith and with due care in connection with the reporting of our financial results, which enforcement has included reassignment of duties, terminations of employment and other appropriate measures. If the additional analyses and pre and post-closing procedures are not effective or if actions to remediate these material weaknesses are not successfully implemented or if other material weaknesses are identified in the future, our ability to report our quarterly and annual financial results on a timely and accurate basis could be adversely affected.

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Critical Accounting Policies

     The following discussion and analysis of our financial condition and results of operations is based upon our condensed consolidated financial statements, which have been prepared in accordance with accounting principles generally accepted in the United States of America. In preparing our financial statements, we must make estimates and judgments that affect the reported amounts of assets and liabilities, revenues and expenses, and related disclosure of contingent assets and liabilities at the date of our financial statements. Actual results may differ from these estimates under different assumptions or conditions.

     We believe that the following critical accounting policies, as discussed in our Form 10-K for the year ended December 31, 2004, filed with the Securities and Exchange Commission on March 31, 2005, affect our more significant judgments and estimates used in the preparation of our condensed consolidated financial statements:

  •   Valuation of intangible assets
 
  •   Long-lived assets including intangible assets subject to amortization
 
  •   Reserve for excess and obsolete inventory
 
  •   Reserve for warranty
 
  •   Commitments and contingencies
 
  •   Revenue recognition
 
  •   Stock-based compensation
 
  •   Deferred income taxes

     OVERVIEW

     We design, manufacture and support a group of key components and subsystems primarily for vacuum process systems. Our primary products are complex power conversion and control systems used primarily in deposition or etch processes. Our products also control the flow of gases into the process chambers, provide thermal sensing within the chamber, deposit and clean the chamber. Our customers use our products in plasma-based thin-film processing equipment that is essential to the manufacture of, among other things:

  •   Semiconductor devices for electronics applications;
 
  •   Flat-panel displays for hand-held devices and computer and television screens;
 
  •   Compact discs, DVDs and other digital storage media;
 
  •   Optical coatings for architectural glass, eyeglasses and solar panels; and
 
  •   Industrial laser and medical applications.

     We also sell spare parts and repair services worldwide through our customer service and technical support organization.

     We provide solutions to a diversity of markets and geographic regions. However, we are focused on the semiconductor capital equipment industry, which accounted for 53% of our sales in the three-month period ended March 31, 2005 and 66% of our sales in the three-month period ended March 31, 2004. We expect future sales to the semiconductor capital equipment industry to continue to represent 50% to 70% of our total sales, depending upon the strength or weakness of industry cycles.

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     In the first quarter of 2005, we generated net income of $734,000 on sales of $86.1 million. In the first quarter of 2004, we generated net income of $6.9 million on sales of $104.5 million. The decline in sales was caused by a decline in demand in the semiconductor capital equipment and data storage industries, partially offset by increased demand in the flat panel display industry.

Results of Operations

   SALES

     The following tables summarize our unaudited net sales and percentages of net sales by customer type for the three-month periods ended March 31, 2005 and 2004:

                 
    Three Months Ended March 31,  
    2005     2004  
    (In thousands)  
Semiconductor capital equipment
  $ 46,050     $ 68,989  
Data storage
    4,182       8,623  
Flat panel display
    17,763       10,604  
Advanced product applications
    18,145       16,271  
 
           
 
  $ 86,140     $ 104,487  
 
           
                 
    Three Months Ended March 31,  
    2005     2004  
Semiconductor capital equipment
    53 %     66 %
Data storage
    5       8  
Flat panel display
    21       10  
Advanced product applications
    21       16  
 
           
 
    100 %     100 %
 
           

     The following tables summarize our unaudited net sales and percentages of net sales by geographic region for the three-month periods ended March 31, 2005 and 2004:

                 
    Three Months Ended March 31,  
    2005     2004  
    (In thousands)  
United States
  $ 44,732     $ 58,914  
Europe
    9,072       15,872  
Asia Pacific
    31,866       29,414  
Rest of world
    470       287  
 
           
 
  $ 86,140     $ 104,487  
 
           
                 
    Three Months Ended March 31,  
    2005     2004  
United States
    52 %     57 %
Europe
    10       15  
Asia Pacific
    37       28  
Rest of world
    1        
 
           
 
    100 %     100 %
 
           

     Sales were $86.1 million in the first quarter of 2005 and $104.5 million in the first quarter of 2004, representing a 17.6% decrease. This decrease is attributed to decreased demand in the semiconductor capital equipment industry and the data storage industry, partially offset by increased demand in the flat panel display industry.

     The semiconductor capital equipment industry is highly cyclical and is impacted by changes in the macroeconomic environment, changes in semiconductor supply and demand and rapid technological advances in both semiconductor devices and wafer fabrication processes. Our sales

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to the semiconductor capital equipment industry decreased by approximately 33% compared to the first quarter of 2004, primarily driven by the softening that the semiconductor and semiconductor capital equipment industries experienced primarily in the second half of 2004 and into 2005. Sales to our largest semiconductor capital equipment customers represented the majority of the decreased sales volume.

     Applied Materials, Inc. is our largest customer and accounted for 24% of our sales for the three months ended March 31, 2005 and 28% of our sales for the three months ended March 31, 2004. Ulvac, Inc. accounted for 11% of our sales for the three months ended March 31, 2005. No other customer accounted for more than 10% of our sales during these periods.

     Our sales to the flat panel display and advanced product applications markets increased by 68% and 12%, respectively, from the first quarter of 2004 to the first quarter of 2005. This growth is primarily attributed to order trends and the general expansion of end customer products including large flat panel displays, liquid crystal displays and applications dependent upon industrial coatings. Sales to the data storage market decreased from 8% of our total sales in the first quarter of 2004 to 5% of our total sales in the first quarter of 2005.

     Looking forward to the remainder of 2005, there is no assurance that our revenue will remain consistent with, or increase from, the levels experienced during the three-month periods ended March 31, 2005. Changes in the macroeconomic environment, semiconductor supply and demand, and other changes that are beyond our control introduce significant uncertainty into our forecasts. Our average selling prices may also decline across all of our markets due to cost reduction initiatives by our major customers.

        GROSS MARGIN

     Our gross margin was 33.8% for the first quarter of 2005 on $86.1 million in sales, compared to gross margin of 36.8% in the first quarter of 2004 on 17.6% higher sales of $104.5 million. The decline from the 2004 period to the 2005 period is primarily due to decreased absorption of overhead offset by an increase in gross margin of approximately 1.7% due primarily to a change in allocation of certain costs from cost of sales to selling, general and administrative expenses.

     While we expect the transition of the majority of our volume manufacturing to Shenzhen, China and our move to Tier 1 Asian suppliers will improve our gross margins in future periods, there are a number of factors that could cause our margins to be negatively impacted, including but not limited to the following:

  •   Cost reduction programs initiated by semiconductor manufacturers and semiconductor capital equipment manufacturers that negatively impact our average selling price;
 
  •   Unanticipated costs to comply with our customers’ strict and extensive requirements, especially related to our China transition and move to Tier 1 Asian suppliers;
 
  •   Costs associated with completing the transition of our volume manufacturing to our Shenzhen, China facility, including costs incurred to operate duplicate manufacturing facilities;
 
  •   Costs associated with completing the transition of the Fort Collins manufacturing facility to focus it on new product design and launch programs, integrated services, low volume legacy products, and advanced manufacturing processes;

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  •   Warranty costs in excess of historical rates and our expectations;
 
  •   Increased levels of excess and obsolete inventory, either due to market conditions, the introduction of new products by our competitors, or our decision to discontinue certain product lines;
 
  •   Under absorption of overhead due to declining sales levels; and
 
  •   Changes in foreign currency exchange rates that might affect our costs.

     Our warranty charges for the three months ended March 31, 2005 and 2004 were approximately $3.0 million and $2.3 million, respectively. These charges represented 3.5% of sales for the three months ended March 31, 2005 and 2.2% of sales for the three months ended March 31, 2004. The percentage increase is primarily due to a new product introduced in 2004 which had a higher than normal failure rate.

   RESEARCH AND DEVELOPMENT EXPENSES

     The market for our subsystems for vacuum process systems and related accessories is characterized by ongoing technological changes. We believe that continued and timely development of new products and enhancements to existing products to support OEM requirements is necessary for us to maintain a competitive position in the markets we serve. Accordingly, we devote a significant portion of our personnel and financial resources to research and development projects and seek to maintain close relationships with our customers and other industry leaders in order to remain responsive to their product requirements. We believe that the continued investment in research and development and ongoing development of new products are essential to the expansion of our markets, and expect to continue to make significant investments in research and development activities. Since our inception, all of our research and development costs have been expensed as incurred.

     Our research and development expenses were $11.0 million and $13.4 million for the three months ended March 31, 2005 and 2004, respectively. This decrease is primarily due to less engineering support needed in connection with our transition of high-volume manufacturing to China and a refocusing of our efforts on the critical platforms that we expect to need in the next five years. As a percentage of sales, research and development expenses represented 12.8% for the three months ended March 31, 2005 and 2004. We expect our 2005 quarterly research and development expenses, in dollar terms, to be in line with the first quarter of 2005.

   SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     Our selling expenses support domestic and international sales and marketing activities that include personnel, trade shows, advertising, and other selling and marketing activities. We constantly monitor our sales and marketing levels to meet current industry conditions. Our general and administrative expenses support our worldwide corporate, legal, patent, tax, financial, corporate governance, administrative, information systems and human resource functions in addition to our general management.

     Selling, general and administrative (“SG&A”) expenses were $13.4 million for the three months ended March 31, 2005 and were $15.0 million for the three months ended March 31, 2004. This decrease is primarily due to our cost reduction measures and decreased intangible asset amortization expense, partially offset by an increased allocation of certain costs from cost of sales to SG&A expenses. As a percentage of sales, SG&A expenses increased from 14.3% in 2004 to 15.6% in 2005 due primarily to the decreased sales. We expect our 2005 quarterly SG&A expenses, in dollar terms, to be in line with or slightly higher than the first quarter of 2005.

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   RESTRUCTURING CHARGES

     In the first quarter of 2004, we recorded restructuring charges of approximately $220,000 primarily consisting of the recognition of expense for involuntary employee termination benefits associated with the headcount reduction in our U.S. operations of 34 employees.

     Associated with the October 21, 2004 announcement that our manufacturing facility in Fort Collins, Colorado will be realigned to focus on new product design and launch programs, integrated services, low volume legacy products, and advanced manufacturing processes, in the first quarter of 2005, we recorded restructuring charges of approximately $1.3 million. This charge primarily relates to involuntary employee termination benefits associated with the previously announced 212 employees at the Fort Collins facility and 7 employees in our European operations. These termination benefits are expected to be paid, in cash, by the end of the third quarter of 2005. The transition of high-volume manufacturing to Shenzhen, China is expected to be completed by the end of 2005.

   OTHER INCOME (EXPENSE)

     Other income (expense) consists primarily of interest income and expense, foreign exchange gains and losses and other miscellaneous gains, losses, income and expense items.

     Interest income was approximately $641,000 in the first quarter of 2005 and $429,000 in the first quarter of 2004. The increase in interest income from the 2004 period to the 2005 period reflects an increase from 1.9% average return on investment in the 2004 period to 3.7% average return in the 2005 period, offset by a 21% decrease in the average invested funds.

     Interest expense consists principally of interest on our convertible subordinated notes, on borrowings under capital lease facilities and senior debt, and amortization of our deferred debt issuance costs, and therefore is not expected to fluctuate significantly. Interest expense was approximately $2.8 million for the first quarter of 2005 and 2004.

     Our foreign subsidiaries’ sales are primarily denominated in currencies other than the U.S. dollar. We recorded net foreign currency gains of $83,000 and $101,000 in the first quarter of 2005 and 2004, respectively.

     Other income was $1.1 million for the first three months of 2004, consisting primarily of the sale of a portion of a marketable equity security for a gain of $703,000 and the sale of our Noah chiller business for a gain of $404,000. Other expense was $21,000 for the first three months of 2005.

   PROVISION FOR INCOME TAXES

     The income tax provision for the first three months of 2005 was $529,000 and represented an effective tax rate of approximately 42%, and relates to taxable income generated in foreign jurisdictions. The income tax provision for the first three months of 2004 was $1.7 million and represented an effective tax rate of approximately 20%, and also relates to taxable income

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generated in foreign jurisdictions, offset by the partial reversal of previously recorded valuation allowances due to taxable income generated in the U.S. in the first three months of 2004.

     During the third quarter of 2003, we recorded valuation allowances against certain of our United States and foreign net deferred tax assets in jurisdictions where we have incurred significant losses. Given such experience, management could not conclude that it was more likely than not that these net deferred tax assets would be realized. Accordingly, management, in accordance with SFAS No. 109, in evaluating the recoverability of these net deferred tax assets, was required to place greater weight on our historical results as compared to projections regarding future taxable income. We will continue to evaluate the valuation allowance on a quarterly basis, and may in the future reverse some portion or all of our valuation allowance and recognize a reduction in income tax expense. A portion of the valuation allowance relates to the benefit from stock-based compensation. Any reversal of valuation allowance from this item will be reflected as a component of stockholders’ equity.

     When recording acquisitions, we have recorded valuation allowances due to the uncertainty related to the realization of certain deferred tax assets existing at the acquisition dates. During the first quarters of 2005 and 2004, approximately $1.1 million of valuation allowance established in purchase accounting was reversed in both periods, with a corresponding reduction in goodwill.

     Due to the valuation allowances we recorded in 2003, and expectations of taxable income in foreign jurisdictions, we expect our 2005 effective tax rate to be approximately 40%, subject to variations in the relative earnings or losses in the tax jurisdictions in which we have operations.

Liquidity and Capital Resources

     At March 31, 2005, our principal sources of liquidity consisted of cash, cash equivalents and marketable securities of $121.4 million, and a credit facility consisting of a $25 million revolving line of credit, none of which was outstanding at March 31, 2005. Advances under the revolving line of credit would bear interest at the prime rate (5.75% at April 29, 2005) minus 1% and would be due and payable in May 2005. We are currently negotiating the terms of a new credit facility to be available in May 2005, upon the expiration of our current facility. If we draw on our current line of credit, we would be subject to covenants that provide certain restrictions related to working capital, net worth, acquisitions and payment and declaration of dividends. We were in compliance with all such covenants at March 31, 2005.

     During the first three months of 2005, our cash, cash equivalents and marketable securities increased $13.4 million from $108.0 million at December 31, 2004. At March 31, 2005, the total amount outstanding under our 5.0% Notes and our 5.25% Notes was $187.7 million. In 2006, when our convertible subordinated notes become due, it is possible we may need substantial funds to repay such debt. Our 5.00% convertible subordinated notes with a principal balance of $121.5 million are due September 1, 2006, and our 5.25% convertible subordinated notes with a principal balance of $66.2 million are due November 15, 2006. We will be required to repay the notes at maturity, unless we can refinance the debt or the noteholders convert their notes into common stock before the maturity dates. Noteholders will be unlikely to convert their notes unless our stock price rises above the conversion levels of the notes. Our 5.00% convertible subordinated notes are convertible into common stock at $29.83 per share, and our 5.25% convertible subordinated notes are convertible into common stock at $49.53 per share. At April 29, 2005, the closing price of our common stock on the Nasdaq National Market was $10.58 per

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share. We therefore do not expect the noteholders to convert their notes prior to maturity. As a result, we are exploring ways to refinance the notes, as well as potential sales of assets that are not critical to our core operations.

     To address our liquidity requirements, we have set a goal to reduce our quarterly operating breakeven point to a level based upon $70 million to $75 million sales, after our transition to China-based manufacturing and to Tier 1 Asian suppliers is complete, which we estimate to occur by the end of 2005. Additionally, we may raise capital through the public or private markets during 2005 by issuing common stock or convertible preferred or debt securities, or a combination thereof. Such proceeds will be used to realign our capital structure and provide liquidity for the next semiconductor capital equipment up-cycle. However, we cannot provide assurance that such sources of liquidity will be available to us on commercially reasonable terms, or at all. Additionally, the presence of material weaknesses in our internal controls over financial reporting or the disclaimed opinion on such controls in place as of December 31, 2004 issued by our independent registered public accounting firm may prevent us from refinancing our debt obligations or make it more costly to accomplish.

     We have historically financed our operations and capital requirements through a combination of cash provided by operations, the issuance of long-term debt and common stock, bank loans, capital lease obligations and operating leases. However, with the exception of the first quarter of 2005 and the second quarter of 2004, we have not generated positive cash flow from operations since 2001.

     We have inventory purchase commitments of approximately $3.8 million for the remainder of 2005 and $2.5 million for 2006 of parts, components and subassemblies from various suppliers. These inventory purchase obligations consist of minimum purchase commitments to ensure we have an adequate supply of critical components to meet the demand of our customers. We believe that these purchase commitments will be consumed in our on-going operations in the respective periods.

     We have also committed to advance up to $850,000 to a privately held company in exchange for an exclusive intellectual property license. The amount and timing of this advance is dependent upon the privately held company achieving certain development milestones. As of March 31, 2005, approximately $200,000 has been advanced under this agreement, which was recorded within research and development expense in the condensed consolidated statement of operations.

     Operating activities provided cash of $18.1 million in the first three months of 2005, reflecting our net income of $734,000 increased by non-cash items of $5.6 million and by net working capital changes of approximately $11.8 million. Non-cash items during this period primarily consisted of the following:

  •   Depreciation and amortization of $4.6 million;
 
  •   Amortization of deferred debt issuance costs of $275,000; and
 
  •   Provision for deferred income taxes of $726,000;

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     Net working capital changes during the first three months of 2005 provided cash of $11.8 million and primarily consisted of the following:

  •   A decrease in inventory of $6.2 million;
 
  •   A decrease in other current assets of $2.2 million;
 
  •   A $7.1 million increase in trade accounts payable; and
 
  •   A $3.0 million decrease in customer deposits and other accrued expenses.

     Operating activities used cash of $4.3 million in the first three months of 2004, reflecting our net income of $6.9 million increased by non-cash items of $5.1 million and offset by net working capital changes of approximately $16.4 million. Non-cash items primarily consisted of the following:

  •   Depreciation and amortization of $4.8 million;
 
  •   Provision for deferred income taxes of $856,000;
 
  •   A gain on the sale of a marketable security investment of $703,000; and
 
  •   A gain on the sale of our Noah chiller assets of $404,000.

     Net working capital changes used cash of $16.4 million and primarily consisted of the following:

  •   An increase in accounts receivable of $16.9 million;
 
  •   A $7.1 million increase in inventory. Due to the establishment of our China-based manufacturing facility and increased sales orders we built up our inventory level to mitigate the risk of not being able to meet increasing customer demand for our products;
 
  •   A $9.7 million increase in trade accounts payable, which was primarily incurred to finance our inventory purchases; and
 
  •   A $6.5 million decrease in customer deposits and other accrued expenses.

     Any future decline in the industries in which we operate could substantially affect our ability to generate new sales and collect payments from our customers. Additionally, cash will be used for severance payments associated with the reductions in force at the Fort Collins manufacturing facility and other costs associated with the transfer of our high volume manufacturing to our Shenzhen, China facility. We are unable to provide any assurance regarding our future cash flow from operations.

     Investing activities used cash of $3.4 million in the first three months of 2005, which primarily consisted of purchases of property and equipment for $2.9 million. We expect to spend approximately $10 million to $12 million for the purchase of property and equipment during the remainder of 2005. Our planned level of capital expenditures is subject to frequent revisions because our business experiences sudden changes as we move into industry upturns and downturns and expected sales levels change. In addition, changes in foreign currency exchange rates may significantly impact our capital expenditures and depreciation expense recognized in a particular period.

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     Investing activities generated cash of $8.0 million in the first three months of 2004 and primarily consisted of the net sale of $9.7 million of marketable securities, proceeds from the sale of our Noah chiller assets of $797,000, and proceeds from the sale of a portion of a marketable security investment of $1.3 million, partially offset by the purchase of property and equipment for $3.8 million.

     Investing cash flows experience significant fluctuations from period to period as we buy and sell marketable securities, which we convert to cash to fund strategic investments and our operating cash flow, and as we transfer cash into marketable securities when we attain levels of cash that are greater than needed for current operations. However, we do not expect to generate significant levels of cash that are greater than needed for our current operations in the near term.

     Financing activities used cash of $1.1 million in the first three months of 2005 primarily due to payments on our senior borrowings and capital lease obligations of $1.2 million. Similarly, financing activities used cash of $1.6 million in the first quarter of 2004, which consisted primarily of payments on our senior borrowings and capital lease obligations of $2.0 million.

     We expect our financing activities to continue to fluctuate in the future. Our payments under capital lease obligations and senior borrowings may also increase in the future if we enter into additional capital lease obligations or change the level of our bank financing. Our estimated payments under capital lease obligations and senior borrowings for the remainder of 2005 are approximately $2.5 million. However, a significant portion of these obligations are held in countries other than the United States; therefore, future foreign currency fluctuations, especially between the U.S. dollar and the yen, could cause significant fluctuations in our estimated 2005 payment obligations.

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

     There were no material changes in the Company’s exposure to market risk from December 31, 2004.

ITEM 4. CONTROLS AND PROCEDURES

Evaluation of Disclosure Controls and Procedures

     We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in our reports that we file or submit under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and that such information is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, as appropriate to allow timely decisions regarding required disclosure.

     As of the end of the period covered by this report, we carried out an evaluation, with the participation of management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness of the disclosure controls and procedures pursuant to the Exchange Act Rule 13a-15(b). Based upon this evaluation, the Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were not effective as of March 31, 2005, because of the material weaknesses disclosed in our 2004 Annual Report on Form 10-K filed on March 31, 2005, which are discussed below under the heading “Material Weaknesses.”

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     In light of these material weaknesses, we perform additional analyses and other pre and post-closing procedures to ensure that our condensed consolidated financial statements are presented fairly in all material respects in accordance with generally accepted accounting principles in the United States. These procedures include monthly business reviews led by our Chief Executive Officer and monthly operating and financial statement reviews by various levels of our management team, including our executive officers. We also vigorously enforce the company policies and code of ethical conduct applicable to our employees, including the obligation to act in good faith and with due care in connection with the reporting of our financial results, which enforcement has included reassignment of duties, terminations of employment and other appropriate measures. Accordingly, management believes that the condensed consolidated financial statements included in this Form 10-Q fairly present in all material respects our financial position, results of operations and cash flows for the periods presented.

Changes in Internal Control over Financial Reporting

     There was no change in our internal control over financial reporting that occurred during our most recent quarter that has materially affected, or is reasonably likely to materially affect, the internal control over financial reporting.

Material Weaknesses

     In our Quarterly Report on Form 10-Q for the quarter ended September 30, 2004, we disclosed a material weakness related to the lack of segregation of duties defined within our enterprise resource planning (“ERP”) system, as certain employees have access in our ERP system to record transactions outside of their assigned job responsibilities. Our ERP system is integrated throughout the organization including material foreign locations, with the exception of the Japan subsidiaries. The ERP system interacts with most of our major processes including manufacturing, payables, receivables and inventory controls. We are in the process of appropriately assigning access within the ERP system on a user-by-user basis and have restricted access to certain users to begin to remedy the segregation of duties concerns; however, this process, as well as the testing of the implementation, was not completed by March 31, 2005. We experienced set backs in the remediation of this weakness due to turnover in our internal audit and information technology departments and a lack of other available resources within the Company to perform the planned implementation and testing on a timely basis. Management continues to conclude that due to the pervasive nature of this issue it is a material weakness. A discussion of management’s remediation plan for this material weakness follows under the heading “Remediation Plan for Material Weaknesses.”

     Management also has identified two significant deficiencies in our Japan operations, that when considered in the aggregate, represent a material weakness. The first significant deficiency relates to the fact that both of our Japan facilities have their own unique information system, neither of which is the corporate ERP system discussed above and both of which have similar segregation of duties issues. We anticipate implementing the corporate ERP system in Japan with stronger controls in place; however, the implementation has been postponed until we complete the manufacturing transition of certain product lines from Japan to China. Individually, we have viewed this situation as a significant deficiency and have established detective controls to compensate for this lack of system integration and uniformity. The second significant deficiency in Japan was caused in the fourth quarter of 2004 by the departure of key management personnel in Japan, creating a lack of sufficient human resources for proper segregation of duties and oversight at the local level. On an interim basis, additional oversight is being provided by management in the United States. Considering these two significant deficiencies in the

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aggregate, management has concluded that the above constitutes a material weakness. A discussion of management’s remediation plan for this material weakness follows under the heading “Remediation Plan for Material Weaknesses.”

Remediation Plan for Material Weaknesses

     To remediate the material weaknesses described above management has taken the following steps:

  •   Recruited and hired an internal audit manager and a staff internal auditor to fill the vacancies left by the departure of our previous internal audit manager and staff during the third and fourth quarters of 2004;
 
  •   Reallocated additional human resources within the Company to the internal audit department until an adequate staff level has been recruited and hired directly for the internal audit department. The increased staffing of this department is focused on the completion of the implementation and testing of appropriate segregation of duties defined within our corporate ERP system;
 
  •   Increased executive management involvement in the details of the remediation project to ensure that appropriate segregation of duties are defined within our corporate ERP system;
 
  •   Assigned a financial manager from our corporate headquarters to Japan on a temporary basis. This manager will be physically present in Japan beginning in the second quarter of 2005; and
 
  •   Developed a plan to implement the corporate ERP system in Japan upon completion of the manufacturing transition.

     These efforts have been continuous since the identification of these weaknesses and are being directly supervised by our Chief Financial Officer to ensure prompt and effective remediation. Management expects that the lack of segregation of duties defined within our ERP system will be remediated in the middle of 2005. Management expects the material weakness in Japan to be remediated upon the consolidation of our two main Japanese locations allowing local management to focus on the single location. The significant deficiency related to the lack of system integration and uniformity in Japan will be addressed by the implementation of the corporate ERP in Japan that will commence upon completion of our manufacturing transition.

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PART II OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

     On May 14, 2003, MKS Instruments, Inc. (“MKS”) filed a patent infringement suit against us in the United States District Court in Wilmington, Delaware, alleging that our Xstream™ With Active Matching Network™ products (“Xstream products”) infringe patents held by MKS. On July 23, 2004, a jury returned a verdict against us, finding that our Xstream products infringe three MKS patents. The case has been referred to a Special Master for investigation of the Company’s post-trial claims and review of the verdict. A hearing regarding damages has not been held or scheduled, nor has the court enjoined us from selling our Xstream products.

     On June 2, 2004, as a counterpart to the Delaware litigation described above, MKS filed a petition in the District Court in Munich, Germany, alleging infringement by our Xstream products of a German patent owned by MKS, which is a counterpart patent to one of the patents subject to the Delaware litigation. On August 4, 2004, the German court dismissed MKS’s petition and assessed costs of the proceeding against MKS. MKS has refiled an infringement petition in the district court of Mannheim. On April 8, 2005, the Mannheim court issued a judgment of infringement of MKS’s patent. The judgment did not specify damages, but no liability is anticipated because the accused product has not been made or sold in Germany. A petition for nullity of MKS’s patent is still pending before the German Federal Patent Court.

     On July 12, 2004, we filed a complaint in the United States District Court for the District of Delaware against MKS alleging that MKS’s Astron reactive gas source products infringe our U.S. Patent No. 6,046,546. The case was voluntarily dismissed on March 11, 2005 under an agreement that leaves us free to refile our claims upon conclusion of MKS’s lawsuit against our Xstream products.

     For a description of the material pending legal proceedings to which we are a party, please see our 2004 Annual Report on Form 10-K, filed with the Securities and Exchange Commission on March 31, 2005.

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

     Not applicable.

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

     Not applicable.

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

     None.

ITEM 5. OTHER INFORMATION

     None.

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ITEM 6. EXHIBITS

Exhibits:

  31.1   Certification of the Chief Executive Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
  31.2   Certification of the Chief Financial Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
  32.1   Certification of the Chief Executive Officer Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
  32.2   Certification of the Chief Financial Officer Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

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SIGNATURE

     Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
         
Dated: May 5, 2005  ADVANCED ENERGY INDUSTRIES, INC.


 
 
  /s/ Michael El-Hillow    
  Michael El-Hillow    
  Executive Vice President, Chief Financial Officer (Principal Financial Officer)   

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INDEX TO EXHIBITS

  31.1   Certification of the Chief Executive Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
  31.2   Certification of the Chief Financial Officer Pursuant to Rule 13a-14(a) under the Securities Exchange Act of 1934, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
 
  32.1   Certification of the Chief Executive Officer Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
  32.2   Certification of the Chief Financial Officer Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

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