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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
For Annual and Transition Reports Pursuant to
Sections 13 or 15(d)
of the Securities Exchange Act of 1934
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(Mark One)
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þ
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the Year Ended December 31, 2004 |
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or |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 1-08262
Dean Holding Company
(Exact name of Registrant as specified in its charter)
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Delaware
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75-2932967 |
(State or other jurisdiction of |
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(I.R.S. Employer |
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incorporation or organization)
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Identification No.) |
2515 McKinney Avenue
Suite 1200
Dallas, Texas 75201
(214) 303-3400
(Address, including zip code, and telephone number,
including
area code, of Registrants principal executive
offices)
Securities Registered Pursuant to Section 12(b) of the
Act:
None
Securities Registered Pursuant to Section 12(g) of the
Act:
None
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K: þ
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Exchange Act
Rule 12b-2). Yes o No þ
The registrant meets the conditions specified in General
Instruction I(1)(a) and (b) of Form 10-K and,
therefore, is filing this form with the reduced disclosure
format permitted by General Instruction I(2).
TABLE OF CONTENTS
2
PART I
Explanatory Note: As permitted by General
Instruction I(2)(d) to Form 10-K, in lieu of the
information required by Item 1 of Form 10-K, we are
providing only the information required by General
Instruction I(2)(d). For more information, this report
should be read in conjunction with the 2004 Annual Report on
Form 10-K of our parent, Dean Foods Company, as filed with
the Securities and Exchange Commission on March 16,
2005.
General
We are a wholly-owned subsidiary of Dean Foods Company, a
leading food and beverage company. Our Dairy Group segment is
part of the larger Dairy Group segment of Dean Foods Company and
our Specialty Foods Group segment comprises the entirety of Dean
Foods Companys Specialty Foods Group segment. In January
2005, Dean Foods Company announced its intention to pursue a
tax-free spin-off of our Specialty Foods Group segment to its
shareholders. See Developments Since
January 1, 2004 Tax Free Spin-Off of Specialty
Foods Group.
Segments
Our Dairy Group manufactures, markets and distributes a wide
variety of branded and private label dairy case products to
retailers, distributors, foodservice outlets, schools and
governmental entities across the United States.
Our Dairy Groups sales totaled approximately
$3.63 billion in 2004, or approximately 84% of our
consolidated sales. The following charts graphically depict our
Dairy Groups 2004 sales by product and by channel, and
indicate the percentage of private label versus branded sales.
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(1) |
Includes, among other things, regular milk, flavored milks,
buttermilk, half-and-half, whipping cream, dairy coffee creamers
and ice cream mix. |
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(2) |
Includes ice cream and ice cream novelties. |
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(3) |
Includes yogurt, cottage cheese, sour cream and dairy-based dips. |
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(4) |
Includes fruit juice, fruit-flavored drinks and water. |
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(5) |
Includes, among other things, items for resale such as butter,
cheese and eggs. |
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(6) |
The Dairy Groups largest customer is Wal-Mart (including
its subsidiaries, such as Sams Club), which accounted for
14.3% of the Dairy Groups 2004 sales. |
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(7) |
Such as restaurants, hotels and other foodservice outlets. |
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Products not sold under customer brands are sold under the Dairy
Groups local and regional proprietary or licensed brands,
including the following:
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Southwest |
Northeast Region(1) |
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Southeast Region(1) |
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Midwest Region(1) |
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Region(1) |
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Chug®
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Barbers® |
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Chug® |
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Adohr Farms® |
Deans®
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Chug® |
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Deans® |
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Alta Dena® |
Fairmont®
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Deans® |
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LAND OLAKES® |
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Berkeley
Farmstm |
Meadowbrook®
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Mayfield® |
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(licensed brand) |
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Chug® |
Swiss Premium®®
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McArthur® |
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Liberty® |
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Creamlandtm |
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Puritytm |
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Maplehurst® |
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Deans® |
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Reiter® |
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Verifine® |
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Gandys® |
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TG Lee® |
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Pricestm |
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Swisstm |
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(1) |
Dean Foods Companys Dairy Group segment operates in a
generally decentralized manner organized by region. Our Dairy
Group operations are disbursed among several of Dean Foods
Companys Dairy Group regions. |
The Dairy Group sells its products primarily on a local or
regional basis through its local and regional sales forces,
although some national customer relationships are coordinated by
Dean Foods Companys Dairy Group corporate sales
department. Most of the Dairy Groups customers, including
its largest customer, purchase products from the Dairy Group
either by purchase order or pursuant to contracts that are
generally terminable at will by the customer. The Dairy
Groups sales are slightly seasonal, with sales tending to
be higher in the third and fourth quarters.
Our Dairy Group currently operates 34 manufacturing facilities
in 17 states. For more information about facilities in the
Dairy Group, see Item 2. Properties.
Due to the perishable nature of the Dairy Groups products,
our Dairy Group delivers the majority of its products from its
facilities directly to its customers stores in
refrigerated trucks or trailers that we own or lease. This form
of delivery is called a direct store delivery or
DSD system. We believe our Dairy Group has one of
the most extensive refrigerated DSD systems in the United States.
The primary raw material used in our Dairy Group is raw milk. We
purchase our raw milk primarily from farmers cooperatives,
typically pursuant to requirements contracts (with no minimum
purchase obligation). Raw milk is generally readily available.
The minimum price of raw milk is regulated in most parts of the
country by the federal government. Several states also regulate
raw milk pricing through their own programs. Other raw materials
used by the Dairy Group, such as juice concentrates and
sweeteners, in addition to packaging supplies, are generally
available from numerous suppliers and we are not dependent on
any single supplier for these materials. Certain of our Dairy
Groups raw materials and packaging supplies are purchased
under long-term contracts in order to obtain lower costs. The
prices of our raw materials increase and decrease based on
supply and demand.
The Dairy Group generally increases or decreases the prices of
its fluid dairy products on a monthly basis in correlation to
fluctuations in the costs of raw materials and packaging
supplies. However, in some cases, we are competitively or
contractually constrained with respect to the means and/or
timing of price increases, especially in the event of rapidly
increasing raw milk prices. This can have a negative impact on
the Dairy Groups profitability.
The dairy industry is a mature industry that has traditionally
been characterized by slow to flat growth, low profit margins,
fragmentation and excess capacity. Excess capacity resulted from
the development of more efficient manufacturing techniques, the
establishment of captive dairy manufacturing operations by some
grocery retailers and declining demand for fluid milk products.
Since 1990, the dairy industry has experienced significant
consolidation led in part by us. Consolidation has tended to
lower costs and raise efficiency. However, per capita
consumption of traditional fluid dairy products has continued to
decline. According to the
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United States Department of Agriculture (USDA), per
capita consumption of fluid milk and cream decreased by over 10%
from 1990 to the end of 2003, although total consumption has
remained relatively flat over the same period due to population
increases. Therefore, volume growth across the industry
generally remains flat to modest, profit margins generally
remain low and excess manufacturing capacity continues to exist.
In this environment, price competition is particularly intense,
as smaller processors struggle to retain enough volume to cover
their fixed costs. In response to this dynamic, and due to the
significant competitive pressure caused by the ongoing
consolidation among food retailers, many processors, including
us, are now placing an increased emphasis on product
differentiation and cost reduction in an effort to increase
consumption, sales and margins.
Our Dairy Group has several competitors in each of our major
product and geographic markets. Competition between dairy
processors for shelf-space with retailers is based primarily on
price, service and quality, while competition for consumer sales
is based on a variety of factors such as brand recognition,
price, taste preference and quality. Dairy products also compete
with many other beverages and nutritional products for consumer
sales.
For more financial information about our Dairy Groups
recent operations, see Part II
Item 7. Managements Discussion and Analysis of
Financial Condition and Results of Operations and
Note 17 to our Consolidated Financial Statements.
Our Specialty Foods Group is the nations leading private
label pickle processor, and the largest manufacturer and seller
of private label non-dairy powdered creamer in the United
States. The Specialty Foods Group also manufactures and sells a
variety of other foods, such as aseptic sauces and puddings. In
January 2005, Dean Foods Company announced its intention to
pursue a tax-free spin-off of our Specialty Foods Group to its
shareholders. See Developments Since
January 1, 2004 Tax Free Spin-Off of Specialty
Foods Group.
The Specialty Foods Groups sales totaled
$676.8 million in 2004, or approximately 16% of our
consolidated sales. The following charts graphically depict the
Specialty Foods Groups 2004 sales by product category and
channel, and indicate the percentage of private label sales
versus company branded sales in 2004.
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(1) |
Approximately 75% of the Specialty Foods Groups pickle,
relish and pepper products are sold under private labels, with
the remaining 25% sold under our proprietary brands including
Farmans®, Nalleys®, Peter
Piper® and
Steinfeldtm.
Branded pickle products are sold to retailers. Private label
products are sold to retailers, foodservice customers and in
bulk to other food processors. |
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(2) |
Non-dairy powdered creamer is used as a coffee creamer and as an
ingredient in baking, beverage mixes, gravies and sauces, and
premium and low-fat powdered products. In 2004, Specialty Foods
Group sold 14% of its non-dairy powdered creamer under our
Cremora® brand, while the rest of the Specialty
Foods Groups creamer products were sold under private
labels to retailers, distributors and in bulk to other food
companies for use as ingredients in their products. |
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(3) |
Aseptic products are sterilized, which allows storage for
prolonged periods without refrigeration. Our Specialty Foods
Group manufactures aseptic cheese sauces and puddings. Our
cheese sauces and puddings are sold primarily under private
labels to distributors. In 2004, our Specialty Foods Group also
sold aseptic nutritional beverages in the meal supplement,
weight loss/gain and sports categories, all of which were sold
under customer brands to retailers and distributors. In the
fourth quarter of 2004, we exited the nutritional beverage
business due largely to significant declines in volume. |
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(4) |
Includes shrimp, seafood, tartar, horseradish, chili, sweet and
sour sauces and syrups sold to retail grocers in the eastern,
midwestern and southern United States. These products are sold
under the Bennetts®, Hoffman
House® and Roddenberry®
Northwoods® brand names. |
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(5) |
Includes mass merchandisers, club stores, convenience stores and
grocery stores. The Specialty Foods Groups largest
customer is Wal-Mart (including its subsidiaries, such as
Sams Club), which accounted for 10.1% of the Specialty
Foods Groups 2004 sales. |
The Specialty Foods Groups products are delivered to
customers stores and warehouses primarily by common
carrier. The Specialty Foods Group sells its products through
its internal sales force and through independent brokers. Most
of the Specialty Foods Groups customers purchase products
from the Specialty Foods Group either by purchase order or
pursuant to contracts that are generally terminable at will by
the customer.
Our Specialty Foods Group uses a wide variety of raw materials.
The main raw material used by the Specialty Foods Group is
cucumbers. The Specialty Foods Group purchases cucumbers under
seasonal grower contracts with a variety of growers. We supply
seeds and advise growers regarding planting techniques. We also
monitor and arrange proper agricultural practices. Other raw
materials used by the Specialty Foods Group, such as corn syrup,
soy bean oil and casein, in addition to packaging materials, are
generally available from numerous suppliers and we are not
dependent on any single supplier for these materials. Certain of
the Specialty Foods Groups raw materials and packaging
supplies are purchased under long-term contracts in order to
obtain lower costs. The prices of the Specialty Foods
Groups raw materials increase or decrease based on supply
and demand.
The Specialty Foods Group produces its products in 10 facilities
located across the United States. For more information about the
Specialty Foods Groups manufacturing facilities, see
Item 2. Properties.
The Specialty Foods Group has several competitors in each of its
product markets. In sales of private label products, the
principal competitive factors are price relative to other
private label suppliers, product quality and quality service.
For the Specialty Foods Groups branded products,
competition to obtain shelf-space with retailers is based on the
expected or historical sales performance of the product compared
to its competitors. In certain cases, the Specialty Foods Group
pays fees to retailers to obtain shelf-space for a particular
company-branded product. Competition for consumer sales is based
on brand recognition, price, taste preferences and quality.
Developments Since January 1, 2004
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Tax-Free Spin-Off of Specialty Foods Group |
On January 27, 2005, Dean Foods Company announced its
intent to pursue a tax-free spin-off of our Specialty Foods
Group. The spin-off will create a publicly traded food
manufacturing company serving the retail grocery and foodservice
markets with approximately 1,800 employees and estimated
2005 net sales of over $700 million. Also effective
January 27, 2005, Dean Foods Company hired a new management
team, headed by Sam Reed, former CEO of Keebler Foods Company,
to lead the new company. In conjunction with their employment,
the management team made a cash investment of $10 million
in the Specialty Foods Group, representing 1.7% ownership of the
new business.
The spin-off is intended to take the form of a tax-free
distribution to Dean Foods Companys shareholders of a new
publicly traded stock, which is expected to be listed on the New
York Stock Exchange. Dean Foods Company expects the spin-off to
be completed in the third quarter of 2005, subject to
confirmation by the
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Internal Revenue Service of the tax-free nature of the
transaction, registration of the new security with the
Securities and Exchange Commission and other customary closing
conditions.
On January 26, 2004, our Dairy Group acquired Ross Swiss
Dairies, a dairy distributor based in Los Angeles, California,
which had net sales of approximately $120 million in 2003.
As a result of this acquisition, we have increased the
distribution capability of our Dairy Group in southern
California, allowing us to better serve our customers. Ross
Swiss Dairies historically purchased a significant portion of
its products from other processors. Now the majority of products
distributed by Ross Swiss Dairies are manufactured in our
southern California facilities. We paid approximately
$21.8 million, including transaction costs, for the
purchase of Ross Swiss Dairies and funded the purchase price
with borrowings under Dean Foods Companys
receivables-backed facility.
See Note 2 to our Consolidated Financial Statements for
more information about our acquisitions.
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Facility Closing and Reorganization Activities |
As part of Dean Foods Companys continued reorganization
and cost reduction efforts in our Dairy Group, we closed two
Dairy Group facilities in 2004. The closed facilities were
located in San Leandro and South Gate, California.
On September 7, 2004, Dean Foods Company announced its plan
to exit the nutritional beverages business operated by our
Specialty Foods Group segment, including the closure of a
manufacturing facility in Benton Harbor, Michigan. In 2004, we
experienced significant declines in volume on this product line
and we believed those volumes could not be replaced without a
significant investment in capital and research and development.
We ceased nutritional beverages production in December 2004.
We recorded a total of approximately $14.6 million in
facility closing and reorganization costs during 2004. We expect
to incur additional charges related to these restructuring plans
of approximately $2 million, primarily in 2005. These
charges include the following costs:
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Workforce reductions as a result of facility closings, facility
reorganizations and consolidation of administrative functions; |
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Shutdown costs, including those costs necessary to prepare
abandoned facilities for closure; |
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Costs incurred after shutdown such as lease obligations or
termination costs, utilities and property taxes; |
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Write-downs of property, plant and equipment and other assets,
primarily for asset impairments as a result of facilities that
are no longer used in operations. The impairments relate
primarily to owned buildings, land and equipment at the
facilities, which are written down to their estimated fair value
and held for sale. |
See Note 13 to our Consolidated Financial Statements for
more information regarding our facility closing and
reorganization activities.
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Employees
As of December 31, 2004, we had the following employees:
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Number of | |
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% of | |
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Dairy Group
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9,550 |
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85 |
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Specialty Foods Group
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1,700 |
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11,250 |
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Approximately 38% of the Dairy Groups employees and
approximately 54% of the Specialty Foods Groups employees
participate in collective bargaining agreements.
Where You Can Get More Information
Our fiscal year ends on December 31. We file annual,
quarterly and current reports with the Securities and Exchange
Commission. In addition, Dean Foods Company, our sole
shareholder, also files annual, quarterly and current reports,
proxy statements and other information with the Securities and
Exchange Commission.
You may read and copy any reports, statements or other
information that we or Dean Foods Company file with the
Securities and Exchange Commission at the Securities and
Exchange Commissions Public Reference Room at
450 Fifth Street, N.W., Washington D.C. 20549. You can
request copies of these documents, upon payment of a duplicating
fee, by writing to the Securities and Exchange Commission.
Please call the Securities and Exchange Commission at
1-800-SEC-0330 for further information on the operation of the
Public Reference Room.
We file our reports with the Securities and Exchange Commission
electronically via the Securities and Exchange Commissions
Electronic Data Gathering, Analysis and Retrieval system
(EDGAR). The Securities and Exchange Commission
maintains an Internet site that contains reports, proxy and
information statements, and other information regarding
companies that file electronically with the Securities and
Exchange Commission via EDGAR. The address of this Internet site
is http://www.sec.gov.
We also make available free of charge through Dean Food
Companys website at www.deanfoods.com our annual
report on Form 10-K, quarterly reports on
Form 10-Q, current reports on Form 8-K, and
amendments to those reports filed or furnished pursuant to
Section 13(a) or 15(d) of the Securities Exchange Act of
1934 as soon as reasonably practicable after we electronically
file such material with, or furnish it to, the Securities and
Exchange Commission.
Our Code of Ethics, which is applicable to all employees and
directors of Dean Foods Company and its subsidiaries, is
available on Dean Foods Companys corporate website at
www.deanfoods.com. Any waivers that may be granted to our
executive officers or directors under the Code of Ethics, and
any amendments to our Code of Ethics, will be posted on our
corporate website. If you would like hard copies of any of these
documents, or any of our filings with the Securities and
Exchange Commission, write or call us at:
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Dean Foods Company |
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2515 McKinney Avenue, Suite 1200 |
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Dallas, Texas 75201 |
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(214) 303-3400 |
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Attention: Investor Relations |
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Explanatory Note: As permitted by General Instruction I
to Form 10-K, in lieu of the information required by
Item 2 of Form 10-K, we are providing only the
information required by General Instruction I.
Our Dairy Group currently conducts its manufacturing operations
from the following facilities, most of which are owned:
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Northeast
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Akron, Ohio |
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Belleville, Pennsylvania |
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Erie, Pennsylvania |
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Lebanon, Pennsylvania |
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Sharpsville, Pennsylvania |
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Southeast
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Birmingham, Alabama(2) |
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Miami, Florida |
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Orlando, Florida |
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Orange City, Florida |
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Braselton, Georgia |
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Louisville, Kentucky |
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Athens, Tennessee |
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Nashville, Tennessee |
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Midwest
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Belvidere, Illinois |
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Chemung, Illinois |
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Huntley, Illinois |
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Rockford, Illinois |
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Rochester, Indiana |
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Evart, Michigan |
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Thief River Falls, Minnesota |
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Woodbury, Minnesota |
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Bismark, North Dakota |
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Springfield, Ohio |
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Sioux Falls, South Dakota |
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Sheboygan, Wisconsin |
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Southwest
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Buena Park, California(2) |
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City of Industry, California |
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Hayward, California |
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Albuquerque, New Mexico(2) |
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El Paso, Texas |
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Lubbock, Texas |
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Each of the Dairy Groups manufacturing facilities also
serves as a distribution facility. In addition, our Dairy Group
has numerous distribution branches across the country, some of
which are owned, but most of which are leased. The Dairy
Groups headquarters are located in Dallas, Texas in leased
premises.
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Our Specialty Foods Group segment currently conducts its
manufacturing operations from facilities in the following
locations, all of which are owned:
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Number of | |
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facilities | |
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Location of facilities | |
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Manufacturing Facilities
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La Junta, Colorado |
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New Hampton, Iowa |
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Chicago, Illinois |
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Dixon, Illinois |
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Pecatonica, Illinois |
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Plymouth, Indiana |
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Wayland, Michigan |
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Faison, North Carolina |
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Portland, Oregon |
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Green Bay, Wisconsin |
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Our Specialty Foods Groups headquarters are located at its
facility in Green Bay, Wisconsin.
10
PART II
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Item 7. |
Managements Discussion and Analysis of Financial
Condition and Results of Operations |
Explanatory Note: As permitted by General
Instruction I(2)(a) to Form 10-K, in lieu of the
information required by Item 7, we are providing only the
information required by General Instruction I(2)(a).
Results of Operations
The table set forth below presents certain information
concerning our results of operations, including information
presented as a percentage of net sales.
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Year Ended December 31 | |
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2004 | |
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2003 | |
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Dollars | |
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Percent | |
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Dollars | |
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Percent | |
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(Dollars in millions) | |
Net sales
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$ |
4,309.9 |
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100.0 |
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$ |
3,877.0 |
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100.0 |
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Cost of sales
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3,318.9 |
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77.0 |
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2,913.5 |
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|
75.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
991.0 |
|
|
|
23.0 |
|
|
|
963.5 |
|
|
|
24.9 |
|
|
Operating costs and expenses:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution
|
|
|
570.3 |
|
|
|
13.2 |
|
|
|
515.6 |
|
|
|
13.3 |
|
|
|
General and administrative
|
|
|
137.8 |
|
|
|
3.2 |
|
|
|
130.4 |
|
|
|
3.4 |
|
|
|
Amortization of intangibles
|
|
|
2.7 |
|
|
|
0.1 |
|
|
|
3.0 |
|
|
|
.1 |
|
|
|
Facility closing and reorganization costs
|
|
|
14.6 |
|
|
|
0.3 |
|
|
|
6.0 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating costs and expenses
|
|
|
725.4 |
|
|
|
16.8 |
|
|
|
655.0 |
|
|
|
16.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating income
|
|
$ |
265.6 |
|
|
|
6.2 |
% |
|
$ |
308.5 |
|
|
|
8.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31, 2004 Compared to Year Ended
December 31, 2003 Consolidated Results |
Net Sales Consolidated net sales increased by
11.2% to $4.31 billion in 2004 from $3.88 billion in
2003. Net sales by segment are shown in the table below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Sales | |
|
|
| |
|
|
|
|
$ Increase/ | |
|
% Increase/ | |
|
|
2004 | |
|
2003 | |
|
(Decrease) | |
|
(Decrease) | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Dollars in millions) | |
Dairy Group
|
|
$ |
3,633.1 |
|
|
$ |
3,192.8 |
|
|
$ |
440.3 |
|
|
|
13.8 |
% |
Specialty Foods Group
|
|
|
676.8 |
|
|
|
684.2 |
|
|
|
(7.4 |
) |
|
|
(1.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
4,309.9 |
|
|
$ |
3,877.0 |
|
|
$ |
432.9 |
|
|
|
11.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
The change in net sales was due to the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in Net Sales 2004 vs. 2003 | |
|
|
| |
|
|
|
|
Pricing, Volume | |
|
Total | |
|
|
|
|
and Product | |
|
Increase/ | |
|
|
Acquisitions | |
|
Mix Changes | |
|
(Decrease) | |
|
|
| |
|
| |
|
| |
|
|
(In millions) | |
Dairy Group
|
|
$ |
149.0 |
|
|
$ |
291.3 |
|
|
$ |
440.3 |
|
Specialty Foods Group
|
|
$ |
6.7 |
|
|
|
(14.1 |
) |
|
|
(7.4 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
155.7 |
|
|
$ |
277.2 |
|
|
$ |
432.9 |
|
|
|
|
|
|
|
|
|
|
|
Net sales increased approximately $432.9 million during
2004 compared to the prior year primarily due to higher selling
prices resulting from the pass-through of increased raw milk
costs and due to acquisitions. We
11
acquired Ross Swiss Dairies in January 2004 in our Dairy Group
segment and Cremora in December 2003 in our Specialty
Foods Group segment.
Cost of Sales All expenses incurred to bring
a product to completion are included in cost of sales, such as
raw material, ingredient and packaging costs; labor costs; plant
and equipment costs, including costs to operate and maintain our
coolers and freezers; and costs associated with transporting our
finished products from our manufacturing facilities to our own
distribution facilities. Our cost of sales ratio increased to
77.0% in 2004 compared to 75.1% in 2003 due almost entirely to
increased raw material costs that affected both of our segments
in 2004.
Operating Costs and Expenses Our operating
expenses increased approximately $70.4 million, or
approximately 10.7%, during 2004 versus the prior year.
Operating expenses increased primarily due to the following:
|
|
|
|
|
Acquisitions, which we estimate represented approximately
$35.9 million of the increase in operating expenses. |
|
|
|
Increased distribution costs of approximately $27.4 million
for 2004 as compared to last year. |
|
|
|
Net facility closing and reorganization costs that were
approximately $8.6 million higher than 2003. |
|
|
|
Management fee charged to us by Dean Foods Company which was
approximately $7.9 million higher than 2003. The management
fee is based on budgeted annual expenses for Deans Food
Companys corporate headquarters, which is then allocated
among the segments of Dean Foods Company. The 2004 management
fee was higher primarily as a result of $4.8 million in
transaction-related costs incurred in 2004 for the spin-off of
our Specialty Foods Group. |
Operating Income Operating income during 2004
was $265.6 million, a decrease of $42.9 million from
2003 operating income of $308.5 million. This decrease was
primarily due to lower operating income at our Specialty Foods
Group segment. Our operating margin in 2004 was 6.2% compared to
8.0% in 2003. Our operating margin decreased primarily due to a
decline in operating margins at Specialty Foods Group.
Other (Income) Expense Total other (income)
expense was flat in 2004 compared to 2003. Interest expense
decreased slightly to $55.1 million in 2004 from
$55.2 million in 2003 primarily due to the pay off of our
remaining industrial revenue development bonds during the first
half of 2004. See Note 8 to our Consolidated Financial
Statements.
Income Taxes Income tax expense was recorded
at an effective rate of 38.2% in 2004 compared to 37.0% in 2003.
Our effective tax rate varies based on the relative earnings of
our business units.
|
|
|
Year Ended December 31, 2004 Compared to Year Ended
December 31, 2003 Results by Segment |
As noted above, we had two reportable segments in 2004: the
Dairy Group and the Specialty Foods Group.
The key performance indicators of our segments are sales
volumes, gross profit and operating income.
12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Dollars | |
|
Percent | |
|
Dollars | |
|
Percent | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Dollars in millions) | |
Net sales
|
|
$ |
3,633.1 |
|
|
|
100.0 |
% |
|
$ |
3,192.8 |
|
|
|
100.0 |
% |
Cost of sales
|
|
|
2,782.6 |
|
|
|
76.6 |
|
|
|
2,400.3 |
|
|
|
75.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
850.5 |
|
|
|
23.4 |
|
|
|
792.5 |
|
|
|
24.8 |
|
Operating costs and expenses
|
|
|
587.0 |
|
|
|
16.1 |
|
|
|
533.5 |
|
|
|
16.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating income
|
|
$ |
263.5 |
|
|
|
7.3 |
% |
|
$ |
259.0 |
|
|
|
8.1 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
The Dairy Groups net sales increased by approximately
$440.3 million or 13.8% in 2004 versus 2003. The change in
net sales from 2003 to 2004 was due to the following:
|
|
|
|
|
|
|
|
|
|
|
|
Dollars | |
|
Percent | |
|
|
| |
|
| |
|
|
(Dollars in millions) | |
2003 Net sales
|
|
$ |
3,192.8 |
|
|
|
|
|
|
Acquisitions
|
|
|
149.0 |
|
|
|
4.7 |
% |
|
Volume
|
|
|
(11.0 |
) |
|
|
(0.3 |
) |
|
Pricing and product mix
|
|
|
302.3 |
|
|
|
9.4 |
|
|
|
|
|
|
|
|
2004 Net sales
|
|
$ |
3,633.1 |
|
|
|
13.8 |
% |
|
|
|
|
|
|
|
The increase in the Dairy Groups net sales primarily
results from increased pricing due to the pass through of higher
raw milk costs in 2004. In general, our Dairy Group changes the
prices it charges customers for fluid dairy products on a
monthly basis, as the costs of raw materials fluctuate. Because
of competitive pressures, the price increases do not reflect the
entire increase in raw material costs that we experienced. The
following table sets forth the average monthly Class I
mover and average monthly Class II minimum
prices for raw skim milk and butterfat for 2004 compared to 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31* | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
% Change | |
|
|
| |
|
| |
|
| |
Class I raw skim milk mover(1)
|
|
$ |
8.44 |
(2) |
|
$ |
7.47 |
(2) |
|
|
13 |
% |
Class I butterfat mover(1)
|
|
|
1.95 |
(3) |
|
|
1.19 |
(3) |
|
|
64 |
|
Class II raw skim milk minimum(4)
|
|
|
6.90 |
(2) |
|
|
6.74 |
(2) |
|
|
2 |
|
Class II butterfat minimum(4)
|
|
|
2.06 |
(3) |
|
|
1.22 |
(3) |
|
|
69 |
|
|
|
|
|
* |
The prices noted in this table are not the prices that we
actually pay. The minimum prices applicable at any given
location for Class I raw skim milk or Class I
butterfat are based on the Class I mover plus a location
differential. Class II prices noted in the table are
federal minimum prices, applicable at all locations. Our actual
cost also includes producer premiums, procurement costs and
other related charges that vary by location and vendor. |
|
|
(1) |
We process Class I raw skim milk and butterfat into fluid
milk products. |
|
(2) |
Prices are per hundredweight. |
|
(3) |
Prices are per pound. |
|
(4) |
We process Class II raw skim milk and butterfat into
products such as cottage cheese, creams and creamers, ice cream
and sour cream. |
The other cause of the increase in the Dairy Groups net
sales was acquisitions. The Dairy Group acquired Ross Swiss
Dairies in January 2004 which we estimate contributed
$149 million in sales during 2004.
13
Volume change for all Dairy Group products, excluding the impact
of the acquisition, was a decrease of 0.3% in 2004 compared to
2003. Other volumes decreased approximately 22.3% in
2004 primarily due to the loss of the butter volumes of a
customer of our southern California plants in September 2003.
This decrease was offset by a 0.3% increase in volume sales of
milk and cream, which were approximately 74% of the Dairy
Groups 2004 sales.
The Dairy Groups cost of sales ratio was higher in 2004 at
76.6% compared to 75.2% for 2003 primarily due to the increase
in raw milk costs compared to the prior year. The average
minimum price of Class I raw skim milk (as indicated by the
Class I mover, described above) was 13% higher and the
average Class I butterfat mover increased 64% in 2004 as
compared to 2003. Our costs also were impacted by resin prices
as they continued to rise to unprecedented levels. Higher resin
prices impacted the costs of plastic bottles used in our
production process by approximately $8 million. Due to a
very competitive retail environment in 2004, we were unable to
pass along the entire increase in raw material costs to our
customers.
The Dairy Groups operating expenses increased
approximately $53.5 million during 2004 compared to 2003
primarily due to (1) acquisitions, which we estimate
contributed approximately $35.9 million in operating costs;
(2) higher fuel costs of approximately $5.3 million
related to an increase in fuel prices and (3) an increase
in insurance expense due to worse claims experience. These
increases were partly offset by a decrease in bad debt expense,
primarily due to more favorable than expected resolution of
previously accrued bad debt reserves. These bad debt reserves
were recorded for certain customers that had experienced
economic difficulty and a few large customers that sought
bankruptcy protection over the past several years. The Dairy
Groups operating expense ratio decreased to 16.1% in 2004
from 16.7% in 2003 due to the relatively smaller increase in
operating expense dollars compared to the increase in sales
dollars.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Dollars | |
|
Percent | |
|
Dollars | |
|
Percent | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Dollars in millions) | |
Net sales
|
|
$ |
676.8 |
|
|
|
100.0 |
% |
|
$ |
684.2 |
|
|
|
100.0 |
% |
Cost of sales
|
|
|
536.7 |
|
|
|
79.3 |
|
|
|
514.9 |
|
|
|
75.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
140.1 |
|
|
|
20.7 |
|
|
|
169.3 |
|
|
|
24.7 |
|
Operating costs and expenses
|
|
|
71.7 |
|
|
|
10.6 |
|
|
|
68.0 |
|
|
|
9.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating income
|
|
$ |
68.4 |
|
|
|
10.1 |
% |
|
$ |
101.3 |
|
|
|
14.8 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
The Specialty Foods Groups net sales decreased by
$7.4 million, or 1.1%, in 2004 versus 2003. The change in
net sales from 2003 to 2004 was due to the following:
|
|
|
|
|
|
|
|
|
|
|
|
Dollars | |
|
Percentage | |
|
|
| |
|
| |
|
|
(Dollars in millions) | |
2003 Net sales
|
|
$ |
684.2 |
|
|
|
|
|
|
Acquisitions
|
|
|
6.7 |
|
|
|
1.0 |
% |
|
Volume
|
|
|
(13.3 |
) |
|
|
(2.0 |
) |
|
Pricing and product mix
|
|
|
(0.8 |
) |
|
|
(0.1 |
) |
|
|
|
|
|
|
|
2004 Net sales
|
|
$ |
676.8 |
|
|
|
(1.1 |
)% |
|
|
|
|
|
|
|
The net decrease in sales was due to an overall decline in
volumes in the nutritional beverages and pickle categories.
Pickle volumes declined 2% largely due to a decline in sales
attributable to the bankruptcy of a large customer in 2003 and
the loss of a large retail customer chain in 2004. Private label
nutritional beverages sales, which include drinks in the weight
loss/gain, meal supplement and sports categories, declined
approximately $17 million, or 44%. In the fourth quarter of
2004, we exited the manufacturing of nutritional
14
beverage products as a result of these significant volume
declines during the year because we believed those volumes could
not be replaced without a significant investment in capital and
research and development.
These decreases in sales were partly offset by an increase in
non-dairy powdered creamer sales due to increased sales to
existing customers and higher pricing. Sales also increased
slightly due to the acquisition of Cremora in December
2003.
The Specialty Foods Groups cost of sales ratio increased
to 79.3% in 2004 from 75.3% in 2003, primarily due to
substantially higher commodity costs, particularly casein,
soybean oil and cheese which increased by a combined total of
approximately $19 million, as well as significant increases
in glass and other packaging costs which increased approximately
$3 million.
Operating expenses for the Specialty Foods Group increased
approximately $3.7 million primarily related to increased
distribution expenses as a result of higher fuel costs. The
Specialty Foods Groups operating expense ratio increased
to 10.6% in 2004 compared to 9.9% during the prior year.
15
|
|
Item 8. |
Consolidated Financial Statements |
Our Consolidated Financial Statements are included in this
report on the following pages.
|
|
|
|
|
|
|
Page | |
|
|
| |
Report of Independent Registered Public Accounting Firm
|
|
|
F-1 |
|
|
|
|
F-2 |
|
|
|
|
F-3 |
|
|
|
|
F-4 |
|
|
|
|
F-5 |
|
|
|
|
|
|
|
|
|
F-6 |
|
|
|
|
F-9 |
|
|
|
|
F-10 |
|
|
|
|
F-10 |
|
|
|
|
F-11 |
|
|
|
|
F-12 |
|
|
|
|
F-12 |
|
|
|
|
F-14 |
|
|
|
|
F-15 |
|
|
|
|
F-15 |
|
|
|
|
F-15 |
|
|
|
|
F-19 |
|
|
|
|
F-21 |
|
|
|
|
F-23 |
|
|
|
|
F-23 |
|
|
|
|
F-25 |
|
|
|
|
F-25 |
|
|
|
|
F-27 |
|
|
|
|
F-27 |
|
16
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors
Dean Holding Company
Dallas, Texas
We have audited the accompanying consolidated balance sheets of
Dean Holding Company and subsidiaries (the Company)
as of December 31, 2004 and 2003, and the related
consolidated statements of income, stockholders equity,
and cash flows for each of the three years in the period ended
December 31, 2004. These consolidated financial statements
are the responsibility of the Companys management. Our
responsibility is to express an opinion on these financial
statements based on our audits.
We conducted our audits in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. The Company is not required to
have, nor were we engaged to perform, an audit of its internal
control over financial reporting. Our audit included
consideration of internal control over financial reporting as a
basis for designing audit procedures that are appropriate in the
circumstances but not for the purpose of expressing an opinion
on the effectiveness of the Companys internal control over
financial reporting. Accordingly, we express no such opinion. An
audit also includes examining, on a test basis, evidence
supporting the amounts and disclosures in the financial
statements, assessing the accounting principles used and
significant estimates made by management, as well as evaluating
the overall financial statement presentation. We believe that
our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred
to above present fairly, in all material respects, the
consolidated financial position of Dean Holding Company and its
subsidiaries as of December 31, 2004 and 2003, and the
results of their operations and their cash flows for each of the
three years in the period ended December 31, 2004, in
conformity with accounting principles generally accepted in the
United States of America.
As discussed in Note 1 to the consolidated financial
statements, in 2002 the Company changed its method of accounting
for goodwill and other intangible assets to conform to Statement
of Financial Accounting Standards No. 142.
|
|
|
/s/ DELOITTE & TOUCHE LLP |
Dallas, Texas
March 14, 2005
F-1
DEAN HOLDING COMPANY
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(Dollars in thousands, | |
|
|
except share data) | |
ASSETS |
Current assets:
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
12,655 |
|
|
$ |
23,963 |
|
|
Receivables, net of allowance for doubtful accounts of $9,630
and $12,017
|
|
|
294,188 |
|
|
|
269,792 |
|
|
Inventories
|
|
|
215,392 |
|
|
|
234,311 |
|
|
Deferred income taxes
|
|
|
55,331 |
|
|
|
71,946 |
|
|
Prepaid expenses and other current assets
|
|
|
23,276 |
|
|
|
16,047 |
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
600,842 |
|
|
|
616,059 |
|
Property, plant and equipment
|
|
|
635,787 |
|
|
|
638,267 |
|
Goodwill
|
|
|
1,425,248 |
|
|
|
1,421,711 |
|
Identifiable intangible and other assets
|
|
|
226,796 |
|
|
|
230,570 |
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
2,888,673 |
|
|
$ |
2,906,607 |
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
Current liabilities:
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued expenses
|
|
$ |
344,721 |
|
|
$ |
345,806 |
|
|
Income taxes payable
|
|
|
4,897 |
|
|
|
37,475 |
|
|
Current portion of long-term debt
|
|
|
99,550 |
|
|
|
3,509 |
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
449,168 |
|
|
|
386,790 |
|
Long-term debt
|
|
|
759,999 |
|
|
|
794,062 |
|
Deferred income taxes
|
|
|
225,907 |
|
|
|
212,889 |
|
Other long-term liabilities
|
|
|
155,246 |
|
|
|
174,044 |
|
Commitments and contingencies (Note 15)
|
|
|
|
|
|
|
|
|
Stockholders equity:
|
|
|
|
|
|
|
|
|
|
Common stock, 1,000 shares issued and outstanding at
December 31, 2004 and 2003 with a par value of
$0.01 per share
|
|
|
|
|
|
|
|
|
|
Additional paid-in capital
|
|
|
1,391,603 |
|
|
|
1,369,392 |
|
|
Retained earnings
|
|
|
441,889 |
|
|
|
310,529 |
|
|
Receivable from parent
|
|
|
(517,173 |
) |
|
|
(330,651 |
) |
|
Accumulated other comprehensive income (loss)
|
|
|
(17,966 |
) |
|
|
(10,448 |
) |
|
|
|
|
|
|
|
|
|
Total stockholders equity
|
|
|
1,298,353 |
|
|
|
1,338,822 |
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
2,888,673 |
|
|
$ |
2,906,607 |
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
F-2
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Net sales
|
|
$ |
4,309,875 |
|
|
$ |
3,877,038 |
|
|
$ |
3,855,506 |
|
Cost of sales
|
|
|
3,318,899 |
|
|
|
2,913,553 |
|
|
|
2,895,647 |
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
990,976 |
|
|
|
963,485 |
|
|
|
959,859 |
|
Operating costs and expenses:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and distribution
|
|
|
570,317 |
|
|
|
515,626 |
|
|
|
525,466 |
|
|
General and administrative
|
|
|
137,803 |
|
|
|
130,399 |
|
|
|
131,918 |
|
|
Amortization of intangibles
|
|
|
2,700 |
|
|
|
3,040 |
|
|
|
5,367 |
|
|
Facility closing and reorganization costs
|
|
|
14,565 |
|
|
|
5,919 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating costs and expenses
|
|
|
725,385 |
|
|
|
654,984 |
|
|
|
662,751 |
|
|
|
|
|
|
|
|
|
|
|
Operating income
|
|
|
265,591 |
|
|
|
308,501 |
|
|
|
297,108 |
|
Other (income) expense:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
|
55,074 |
|
|
|
55,183 |
|
|
|
56,287 |
|
|
Other income, net
|
|
|
(1,984 |
) |
|
|
(1,909 |
) |
|
|
(727 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Total other expense
|
|
|
53,090 |
|
|
|
53,274 |
|
|
|
55,560 |
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes
|
|
|
212,501 |
|
|
|
255,227 |
|
|
|
241,548 |
|
Income taxes
|
|
|
81,141 |
|
|
|
94,341 |
|
|
|
91,905 |
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
131,360 |
|
|
$ |
160,886 |
|
|
$ |
149,643 |
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
F-3
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated | |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other | |
|
|
|
|
|
|
| |
|
Additional | |
|
|
|
|
|
Comprehensive | |
|
Total | |
|
|
|
|
Common Stock | |
|
Paid-In | |
|
Retained | |
|
Receivable | |
|
Income | |
|
Stockholders | |
|
Comprehensive | |
|
|
Shares | |
|
Amount | |
|
Capital | |
|
Earnings | |
|
from Parent | |
|
(Loss) | |
|
Equity | |
|
Income | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Balance, January 1, 2002
|
|
|
1 |
|
|
|
|
|
|
$ |
1,326,355 |
|
|
$ |
|
|
|
$ |
(29,000 |
) |
|
$ |
|
|
|
$ |
1,297,355 |
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
149,643 |
|
|
|
|
|
|
|
|
|
|
|
149,643 |
|
|
$ |
149,643 |
|
|
Receivable from parent activity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(109,331 |
) |
|
|
|
|
|
|
(109,331 |
) |
|
|
|
|
|
Reclassification of stock option liability
|
|
|
|
|
|
|
|
|
|
|
30,461 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30,461 |
|
|
|
|
|
|
Other comprehensive income (Note 10):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(75 |
) |
|
|
(75 |
) |
|
|
(75 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
149,568 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2002
|
|
|
1 |
|
|
|
|
|
|
|
1,356,816 |
|
|
|
149,643 |
|
|
|
(138,331 |
) |
|
|
(75 |
) |
|
|
1,368,053 |
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
160,886 |
|
|
|
|
|
|
|
|
|
|
|
160,886 |
|
|
$ |
160,886 |
|
|
Additional investment from parent
|
|
|
|
|
|
|
|
|
|
|
12,576 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12,576 |
|
|
|
|
|
|
Receivable from parent activity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(192,320 |
) |
|
|
|
|
|
|
(192,320 |
) |
|
|
|
|
|
Other comprehensive income (Note 10):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,468 |
) |
|
|
(1,468 |
) |
|
|
(1,468 |
) |
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8,905 |
) |
|
|
(8,905 |
) |
|
|
(8,905 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
150,513 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2003
|
|
|
1 |
|
|
|
|
|
|
|
1,369,392 |
|
|
|
310,529 |
|
|
|
(330,651 |
) |
|
|
(10,448 |
) |
|
|
1,338,822 |
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
131,360 |
|
|
|
|
|
|
|
|
|
|
|
131,360 |
|
|
$ |
131,360 |
|
|
Additional investment from parent
|
|
|
|
|
|
|
|
|
|
|
22,211 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22,211 |
|
|
|
|
|
|
Receivable from parent activity
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(186,522 |
) |
|
|
|
|
|
|
(186,522 |
) |
|
|
|
|
|
Other comprehensive income (Note 10):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cumulative translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
696 |
|
|
|
696 |
|
|
|
696 |
|
|
|
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8,214 |
) |
|
|
(8,214 |
) |
|
|
(8,214 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
123,842 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance, December 31, 2004
|
|
|
1 |
|
|
|
|
|
|
$ |
1,391,603 |
|
|
$ |
441,889 |
|
|
$ |
(517,173 |
) |
|
$ |
(17,966 |
) |
|
$ |
1,298,353 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
F-4
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Cash flows from operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
131,360 |
|
|
$ |
160,886 |
|
|
$ |
149,643 |
|
|
Adjustments to reconcile net income to net cash provided by
operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
84,184 |
|
|
|
72,996 |
|
|
|
67,798 |
|
|
|
(Gain) loss on disposition of assets
|
|
|
(194 |
) |
|
|
120 |
|
|
|
|
|
|
|
Write-down of impaired assets
|
|
|
8,307 |
|
|
|
1,196 |
|
|
|
|
|
|
|
Deferred income taxes
|
|
|
37,363 |
|
|
|
66,783 |
|
|
|
62,079 |
|
|
|
Other
|
|
|
983 |
|
|
|
(3,113 |
) |
|
|
1,155 |
|
|
|
Changes in operating assets and liabilities, net of acquisitions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Receivables
|
|
|
(13,236 |
) |
|
|
(22,764 |
) |
|
|
38,946 |
|
|
|
|
Inventories
|
|
|
20,098 |
|
|
|
(13,556 |
) |
|
|
7,670 |
|
|
|
|
Prepaid expenses and other assets
|
|
|
740 |
|
|
|
26,895 |
|
|
|
21,305 |
|
|
|
|
Accounts payable and accrued expenses
|
|
|
(44,378 |
) |
|
|
(52,184 |
) |
|
|
(94,546 |
) |
|
|
|
Income taxes payable
|
|
|
(16,790 |
) |
|
|
(21,512 |
) |
|
|
14,160 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities
|
|
|
208,437 |
|
|
|
215,747 |
|
|
|
268,210 |
|
|
|
|
|
|
|
|
|
|
|
Cash flows from investing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(82,475 |
) |
|
|
(95,122 |
) |
|
|
(74,619 |
) |
|
Cash out flows for acquisitions and investments
|
|
|
(28,890 |
) |
|
|
(13,763 |
) |
|
|
(17,156 |
) |
|
Proceeds from the sale of fixed assets
|
|
|
3,812 |
|
|
|
3,335 |
|
|
|
1,727 |
|
|
Net proceeds from divestitures
|
|
|
|
|
|
|
|
|
|
|
29,962 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(107,553 |
) |
|
|
(105,550 |
) |
|
|
(60,086 |
) |
|
|
|
|
|
|
|
|
|
|
Cash flows from financing activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from issuance of debt
|
|
|
63,819 |
|
|
|
71,979 |
|
|
|
|
|
|
Repayment of debt
|
|
|
(11,700 |
) |
|
|
(6,300 |
) |
|
|
(86,552 |
) |
|
Additional investment from parent
|
|
|
22,211 |
|
|
|
12,576 |
|
|
|
|
|
|
Distribution to parent
|
|
|
(186,522 |
) |
|
|
(192,320 |
) |
|
|
(109,661 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities
|
|
|
(112,192 |
) |
|
|
(114,065 |
) |
|
|
(196,213 |
) |
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents
|
|
|
(11,308 |
) |
|
|
(3,868 |
) |
|
|
11,911 |
|
Cash and cash equivalents, beginning of period
|
|
|
23,963 |
|
|
|
27,831 |
|
|
|
15,920 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period
|
|
$ |
12,655 |
|
|
$ |
23,963 |
|
|
$ |
27,831 |
|
|
|
|
|
|
|
|
|
|
|
See Notes to Consolidated Financial Statements.
F-5
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Years Ended December 31, 2004, 2003 and 2002
|
|
1. |
SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
Nature of Our Business We are a wholly owned
subsidiary of Dean Foods Company, a leading food and beverage
company. Our Dairy Group segment is part of the larger Dairy
Group segment of Dean Foods Company and our Specialty Foods
Group segment comprises the entirety of Dean Foods
Companys Specialty Foods Group segment.
Basis of Presentations Our Consolidated
Financial Statements include the accounts of our wholly owned
subsidiaries. All intercompany balances and transactions are
eliminated in consolidation.
Dean Foods Company provides us with management support in return
for a management fee. The management fee is based on budgeted
annual expenses for Dean Foods Companys corporate
headquarters, which is then allocated among the segments of Dean
Foods Company. Dean Foods Company began charging us management
fees in the second quarter of 2002. Dean Foods Company charged
us management fees of $44.9 million, $37 million and
$24.3 million for the years ended December 31, 2004,
2003 and 2002, respectively. Our cash is available for use by,
and is regularly transferred to, Dean Foods Company at its
discretion. Cash that has been transferred to Dean Foods Company
is included in Receivable from Parent on our balance
sheet.
Use of Estimates The preparation of our
Consolidated Financial Statements in conformity with generally
accepted accounting principles (GAAP) requires us to
use our judgment to make estimates and assumptions that affect
the reported amounts of assets and liabilities and disclosures
of contingent assets and liabilities at the date of the
Consolidated Financial Statements and the reported amounts of
net sales and expenses during the reporting period. Actual
results could differ from these estimates under different
assumptions or conditions.
Cash Equivalents We consider temporary cash
investments with an original maturity of three months or less to
be cash equivalents.
Inventories Inventories are stated at the
lower of cost or market. Dairy and certain specialty products
inventories are valued on the first-in, first-out
(FIFO) method, while our pickle inventories are
valued on the last-in, first-out (LIFO) method. The
costs of finished goods inventories include raw materials,
direct labor and indirect production and overhead costs.
Property, Plant and Equipment Property, plant
and equipment are stated at acquisition cost, plus capitalized
interest on borrowings during the actual construction period of
major capital projects. Also included in property, plant and
equipment are certain direct costs related to the implementation
of computer software for internal use. Depreciation and
amortization are calculated using the straight-line method over
the estimated useful lives of the assets, as follows:
|
|
|
|
|
Asset |
|
Useful Life | |
|
|
| |
Buildings and improvements
|
|
|
7 to 40 years |
|
Machinery and equipment
|
|
|
3 to 20 years |
|
We perform impairment tests when circumstances indicate the
carrying value may not be recoverable. Capitalized leases are
amortized over the shorter of their lease term or their
estimated useful lives. Expenditures for repairs and
maintenance, which do not improve or extend the life of the
assets, are expensed as incurred.
F-6
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Intangible and Other Assets Identifiable
intangible assets are amortized over their estimated useful
lives as follows:
|
|
|
Asset |
|
Useful Life |
|
|
|
Customer relationships
|
|
Straight-line method over 5 to 15 years |
Customer supply contracts
|
|
Straight-line method over the terms of the agreements |
Trademarks/trade names
|
|
Straight-line method over 5 years |
Noncompetition agreements
|
|
Straight-line method over the terms of the agreements |
Effective January 1, 2002, in accordance with Statement of
Financial Accounting Standards (SFAS) No. 142,
goodwill and other intangible assets determined to have
indefinite lives are no longer amortized. Instead, we now
conduct impairment tests on our goodwill, trademarks and other
intangible assets with indefinite lives annually and when
circumstances indicate that the carrying value may not be
recoverable. We use present value techniques to determine
whether an impairment exists.
Foreign Currency Translation The financial
statements of our foreign subsidiary are translated to
U.S. dollars in accordance with the provisions of
SFAS No. 52, Foreign Currency Translation.
The functional currency of our foreign subsidiary is the local
currency of the country. Accordingly, assets and liabilities of
the foreign subsidiary are translated to U.S. dollars at
year-end exchange rates. Income and expense items are translated
at the average rates prevailing during the year. Changes in
exchange rates that affect cash flows and the related
receivables or payables are recognized as transaction gains and
losses in the determination of net income. The cumulative
translation adjustment in stockholders equity reflects the
unrealized adjustments resulting from translating the financial
statements of our foreign subsidiary.
Sales Recognition and Accounts Receivable
Sales are recognized when persuasive evidence of an arrangement
exists, the price is fixed or determinable, the product has been
shipped to the customer and there is a reasonable assurance of
collection of the sale proceeds. In accordance with Emerging
Issues Task Force (EITF) 01-09, Accounting for
Consideration Given by a Vendor or to a Customer, sales
are reduced by certain sales incentives, some of which are
recorded by estimating expense based on our historical
experience. We provide credit terms to customers generally
ranging up to 30 days, perform ongoing credit evaluation of
our customers and maintain allowances for potential credit
losses based on historical experience. Estimated product
returns, which have not been material, are deducted from sales
at the time of shipment.
Income Taxes We (including all of our wholly
owned U.S. operating subsidiaries) are included in Dean
Foods Companys consolidated tax return. Our income taxes
are determined as if we were filing a separate tax return. Our
foreign subsidiary is required to file separate income tax
returns in its local jurisdictions. Certain distributions from
this subsidiary are subject to U.S. income taxes; however,
available tax credits of the subsidiary may reduce or eliminate
these U.S. income tax liabilities. Our foreign earnings are
expected to be reinvested indefinitely. At December 31,
2004, no provision had been made for U.S. federal or state
income tax on approximately $3.7 million of accumulated
foreign earnings.
Deferred income taxes are provided for temporary differences
between amounts recorded in the Consolidated Financial
Statements and tax bases of assets and liabilities using current
tax rates. Deferred tax assets, including the benefit of net
operating loss carry-forwards, are evaluated based on the
guidelines for realization and are reduced by a valuation
allowance if deemed necessary.
Advertising Expense Advertising expense is
primarily comprised of media, agency and production expenses.
Advertising expenses are charged to income during the period
incurred, except for expenses related to the development of a
major commercial or media campaign which are charged to income
during the period in which the advertisement or campaign is
first presented by the media. Advertising expenses charged to
F-7
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
income totaled $24.5 million in 2004, $27 million in
2003 and $25.4 million in 2002. Additionally, there were no
prepaid advertising costs at December 31, 2004 and 2003.
Shipping and Handling Fees Our shipping and
handling costs are included in both cost of sales and selling
and distribution expense, depending on the nature of such costs.
Shipping and handling costs included in costs of sales reflect
inventory warehouse costs, product loading and handling costs
and costs associated with transporting finished products from
our manufacturing facilities to our own distribution warehouses.
Shipping and handling costs included in selling and distribution
expense consist primarily of route delivery costs for both
company-owned delivery routes and independent distributor
routes, to the extent that such independent distributors are
paid a delivery fee and the cost of shipping products to
customers through third party carriers. Shipping and handling
costs that were recorded as a component of selling and
distribution expense were approximately $440.7 million,
$386.6 million and $375 million during 2004, 2003 and
2002, respectively.
Insurance Accruals We retain selected levels
of property and casualty risks, primarily related to employee
health care, workers compensation claims and other
casualty losses. Many of these potential losses are covered
under conventional insurance programs with third party carriers
with high deductible limits. In other areas, we are self-insured
with stop-loss coverages. Accrued liabilities for incurred but
not reported losses related to these retained risks are
calculated based upon loss development factors which contemplate
a number of factors including claims history and expected
trends. These loss development factors are developed by us in
consultation with external insurance brokers and actuaries. Some
of our self-insured programs are administered by Dean Foods
Company.
Facility Closing and Reorganization Costs We
are part of Dean Foods Companys on-going overall facility
closing and reorganization strategy. We periodically record
facility closing and reorganization costs when we have
identified a facility for closure or other reorganization
opportunity and have developed a plan and notified the affected
employees. We record these costs in accordance with
SFAS No. 146, Accounting for Costs Associated
with Exit or Disposal Activities.
Comprehensive Income We consider all changes
in equity from transactions and other events and circumstances,
except those resulting from investments by and distributions to
our Parent, to be comprehensive income.
Recently Adopted Accounting Pronouncements In
December 2003, the Financial Accounting Standards Board
(FASB) issued SFAS No. 132 (revised 2003),
Employers Disclosures about Pensions and Other
Postretirement Benefits in an attempt to improve financial
statement disclosures regarding defined benefit plans. This
standard requires that companies provide more details about
their plan assets, benefit obligations, cash flows, benefit
costs and other relevant information. In addition to expanded
annual disclosures, we are required to report the various
elements of pension and other postretirement benefit costs on a
quarterly basis. SFAS No. 132 (revised 2003) is
effective for fiscal years ending after December 15, 2003,
and for quarters beginning after December 15, 2003. The
expanded disclosure requirements are included in this report.
On December 8, 2003, the Medicare Prescription Drug,
Improvement and Modernization Act of 2003 (the Act)
was signed into law. The Act introduces a prescription drug
benefit under Medicare Part D, as well as a federal subsidy
to sponsors of retiree health care benefit plans that provide a
benefit that is at least actuarially equivalent to Medicare
Part D. In April 2004, the FASB issued Staff Position
(FSP) No. SFAS 106-2 to address the
accounting and disclosure requirements related to the Act. The
FSP is effective for interim or annual periods beginning after
September 15, 2004. Substantially all of our postretirement
benefits terminate at age 65. Therefore, the FSP will have
no material affect on our Consolidated Financial Statements.
Recently Issued Accounting Pronouncements In
November 2004, the FASB issued SFAS No. 151,
Inventory Costs an Amendment of ARB
No. 43, Chapter 4. SFAS No. 151, which
is effective for
F-8
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
inventory costs incurred during years beginning after
June 15, 2005, clarifies the accounting for abnormal
amounts of idle facility expense, freight, handling costs, and
wasted material, requiring that those items be recognized as
current-period charges. In addition, SFAS No. 151
requires that allocation of fixed production overheads be based
on the normal capacity of the production facilities. We do not
believe the adoption of this standard will have a material
impact on our Consolidated Financial Statements.
In December 2004, FASB issued SFAS No. 153,
Exchanges of Nonmonetary Assets, an amendment of APB
Opinion No. 29. SFAS No. 153 is effective
for nonmonetary exchanges occurring in years beginning after
June 15, 2005. SFAS No. 153 eliminates the rule
in APB No. 29 which excluded from fair value measurement
exchanges of similar productive assets. Instead
SFAS No. 153 excludes from fair value measurement
exchanges of nonmonetary assets that do not have commercial
substance. We do not believe the adoption of this standard will
have a material impact on our Consolidated Financial Statements.
Reclassifications Certain reclassifications
have been made to conform the prior years Consolidated
Financial Statements to the current year classifications.
|
|
2. |
ACQUISITIONS AND DIVESTITURES |
All of our acquisitions were accounted for using the purchase
method of accounting as of their respective acquisition dates
and, accordingly, only the results of operations of the acquired
companies subsequent to their respective acquisition dates are
included in our Consolidated Financial Statements. At the
acquisition date, the purchase price was allocated to assets
acquired, including identifiable intangibles, and liabilities
assumed based on their fair market values.
We have not completed the final allocation of purchase price to
the fair values of assets and liabilities acquired in 2004, or
the related business integration plans. We expect that the
ultimate purchase price allocation may include additional
adjustments to the fair values of depreciable tangible assets,
identifiable intangible assets and the carrying values of
certain liabilities. Accordingly, to the extent that such
assessments indicate the fair value of the assets and
liabilities differ from their preliminary purchase price
allocation, such difference would adjust the amounts allocated
to the assets and liabilities and would change the amounts
allocated to goodwill.
Ross Swiss Dairies On January 26, 2004,
our Dairy Group acquired Ross Swiss Dairies, a dairy distributor
based in Los Angeles, California, which had net sales of
approximately $120 million in 2003. As a result of this
acquisition, we have increased the distribution capability of
our Dairy Group in southern California, allowing us to better
serve our customers. Ross Swiss Dairies has historically
purchased a significant portion of its products from other
processors. Now the majority of products distributed by Ross
Swiss Dairies are manufactured in our southern California
facilities. We paid approximately $21.8 million, including
transaction costs, for the purchase of Ross Swiss Dairies and
funded the purchase price with borrowings under Dean Foods
Companys receivables-backed facility.
Other During 2004, our Dairy Group and
Specialty Foods Group completed two smaller acquisitions for an
aggregate purchase price of $2.4 million and
$1.1 million, respectively.
Goodwill arising from the 2004 acquisitions was
$24.1 million.
Cremora On December 24, 2003, our
Specialty Foods Group acquired the Cremora® branded
non-dairy powdered coffee creamer business from Eagle Family
Foods. Prior to the acquisition, we had been
F-9
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
producing Cremora creamers for Eagle Family Foods
pursuant to a co-packing arrangement, which generated
approximately $8.9 million of net sales for us in 2003.
Cremora is the first branded powdered coffee creamer
offering for our Specialty Foods Group. The Cremora brand
had sales of approximately $15.8 million in the
12 months ended June 30, 2003. We purchased the
Cremora business for a purchase price of approximately
$12.6 million, all of which was funded using borrowings
under Dean Foods Companys senior credit facility.
Other During 2003, our Dairy Group completed
several small acquisitions for an aggregate purchase price of
$1.2 million.
Goodwill arising from the 2003 acquisitions was
$8.6 million.
During 2002, we completed the sale of the following non-core
businesses from our Specialty Foods division: on January 4,
2002, we completed the sale of the stock of DFC Transportation
Company, a contract hauler; on February 7, 2002, we
completed the sale of the assets related to a boiled peanut
business; and on October 11, 2002, we completed the sale of
EBI Foods Limited, a U.K.-based manufacturer of powdered food
coatings. Net proceeds from the sale of these three businesses
totaled approximately $30 million. No gain or loss was
recorded on the divestiture of these businesses during 2002
because the sales prices equaled the carrying values.
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Raw materials and supplies
|
|
$ |
66,604 |
|
|
$ |
71,331 |
|
Finished goods
|
|
|
148,788 |
|
|
|
162,980 |
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
215,392 |
|
|
$ |
234,311 |
|
|
|
|
|
|
|
|
Approximately $88.2 million and $97.6 million of our
inventory was accounted for under the LIFO method of accounting
at December 31, 2004 and 2003, respectively. Our LIFO
reserve was $4 million and $1.4 million at
December 31, 2004 and 2003, respectively.
|
|
4. |
PROPERTY, PLANT AND EQUIPMENT |
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Land
|
|
$ |
50,584 |
|
|
$ |
47,496 |
|
Buildings and improvements
|
|
|
287,015 |
|
|
|
257,272 |
|
Machinery and equipment
|
|
|
508,249 |
|
|
|
462,336 |
|
|
|
|
|
|
|
|
|
|
|
845,848 |
|
|
|
767,104 |
|
Less accumulated depreciation
|
|
|
(210,061 |
) |
|
|
(128,837 |
) |
|
|
|
|
|
|
|
|
Total
|
|
$ |
635,787 |
|
|
$ |
638,267 |
|
|
|
|
|
|
|
|
For 2003, we capitalized $520,000 in interest related to
borrowings during the actual construction period of major
capital projects, which is included as part of the cost of the
related asset. We did not capitalize interest in 2004.
F-10
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The changes in the carrying amount of goodwill for the years
ended December 31, 2004 and 2003 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Specialty | |
|
|
|
|
Dairy Group | |
|
Foods Group | |
|
Total | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Balance at December 31, 2002
|
|
$ |
1,121,108 |
|
|
$ |
304,290 |
|
|
$ |
1,425,398 |
|
Purchase accounting adjustments
|
|
|
(12,238 |
) |
|
|
|
|
|
|
(12,238 |
) |
Acquisitions
|
|
|
1,051 |
|
|
|
7,500 |
|
|
|
8,551 |
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2003
|
|
|
1,109,921 |
|
|
|
311,790 |
|
|
|
1,421,711 |
|
Purchase accounting adjustments
|
|
|
(15,295 |
) |
|
|
(5,317 |
) |
|
|
(20,612 |
) |
Acquisitions
|
|
|
24,149 |
|
|
|
|
|
|
|
24,149 |
|
|
|
|
|
|
|
|
|
|
|
Balance at December 31, 2004
|
|
$ |
1,118,775 |
|
|
$ |
306,473 |
|
|
$ |
1,425,248 |
|
|
|
|
|
|
|
|
|
|
|
The gross carrying amount and accumulated amortization of our
intangible assets other than goodwill as of December 31,
2004 and 2003 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Gross | |
|
|
|
Net | |
|
Gross | |
|
|
|
Net | |
|
|
Carrying | |
|
Accumulated | |
|
Carrying | |
|
Carrying | |
|
Accumulated | |
|
Carrying | |
|
|
Amount | |
|
Amortization | |
|
Amount | |
|
Amount | |
|
Amortization | |
|
Amount | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Intangible assets with indefinite lives:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trademarks
|
|
$ |
190,010 |
|
|
$ |
|
|
|
$ |
190,010 |
|
|
$ |
190,010 |
|
|
$ |
|
|
|
$ |
190,010 |
|
Intangible assets with finite lives:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Customer-related
|
|
|
31,764 |
|
|
|
(9,932 |
) |
|
|
21,832 |
|
|
|
28,455 |
|
|
$ |
(6,514 |
) |
|
|
21,941 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total other intangibles
|
|
$ |
221,774 |
|
|
$ |
(9,932 |
) |
|
$ |
211,842 |
|
|
$ |
218,465 |
|
|
$ |
(6,514 |
) |
|
$ |
211,951 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization expense on intangible assets for the years ended
December 31, 2004, 2003 and 2002 was $3.4 million,
$3.7 million and $5.4 million, respectively. Estimated
aggregate intangible asset amortization expense for the next
five years is as follows:
|
|
|
|
|
2005
|
|
$ |
3.7 million |
|
2006
|
|
|
3.6 million |
|
2007
|
|
|
3.5 million |
|
2008
|
|
|
3.5 million |
|
2009
|
|
|
3.4 million |
|
Our goodwill and intangible assets have resulted primarily from
acquisitions and our acquisition by Dean Foods Company. Upon
acquisition, the purchase price is first allocated to
identifiable assets and liabilities, including trademarks and
customer-related intangible assets, with any remaining purchase
price recorded as goodwill. Goodwill and trademarks with
indefinite lives are not amortized.
A trademark is recorded with an indefinite life if it has
sufficient market share and a history of strong sales and cash
flow performance that we expect to continue for the foreseeable
future. If these perpetual trademark criteria are not met, the
trademarks are amortized over their expected useful lives,
currently over
F-11
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
five years. Determining the expected life of a trademark is
based on a number of factors including the competitive
environment, market share, trademark history and anticipated
future trademark support.
In accordance with SFAS No. 142, we conduct impairment
tests of goodwill and intangible assets with indefinite lives
annually in the fourth quarter or when circumstances arise that
indicate a possible impairment might exist. If the fair value of
an evaluated asset is less than its book value, the asset is
written down to fair value based on its discounted future cash
flows. Our 2004, 2003 and 2002 annual impairment tests of both
goodwill and intangibles with indefinite lives indicated no
impairments.
Amortizable intangible assets are only evaluated for impairment
upon a significant change in the operating environment. If an
evaluation of the undiscounted cash flows indicates impairment,
the asset is written down to its estimated fair value, which is
based on discounted future cash flows.
|
|
6. |
ACCOUNTS PAYABLE AND ACCRUED EXPENSES |
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Accounts payable
|
|
$ |
197,555 |
|
|
$ |
180,362 |
|
Payroll and benefits
|
|
|
60,948 |
|
|
|
69,791 |
|
Health insurance, workers compensation and other insurance
costs
|
|
|
16,842 |
|
|
|
14,209 |
|
Other accrued liabilities
|
|
|
69,376 |
|
|
|
81,444 |
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
344,721 |
|
|
$ |
345,806 |
|
|
|
|
|
|
|
|
The following table presents the 2004, 2003 and 2002 provisions
for income taxes.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Current taxes payable:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
$ |
34,510 |
|
|
$ |
20,898 |
|
|
$ |
27,400 |
|
|
State
|
|
|
6,487 |
|
|
|
6,252 |
|
|
|
5,981 |
|
|
Foreign and other
|
|
|
649 |
|
|
|
408 |
|
|
|
205 |
|
Deferred income taxes
|
|
|
39,495 |
|
|
|
66,783 |
|
|
|
58,319 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
81,141 |
|
|
$ |
94,341 |
|
|
$ |
91,905 |
|
|
|
|
|
|
|
|
|
|
|
The following is a reconciliation of income taxes computed at
the U.S. federal statutory tax rate to the income taxes
reported in the consolidated statements of income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Tax expense at statutory rates
|
|
$ |
74,375 |
|
|
$ |
89,329 |
|
|
$ |
84,558 |
|
State income taxes
|
|
|
6,441 |
|
|
|
7,172 |
|
|
|
7,379 |
|
Other
|
|
|
325 |
|
|
|
(2,160 |
) |
|
|
(32 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
81,141 |
|
|
$ |
94,341 |
|
|
$ |
91,905 |
|
|
|
|
|
|
|
|
|
|
|
F-12
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The tax effects of temporary differences giving rise to deferred
income tax assets and liabilities were:
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Deferred income tax assets:
|
|
|
|
|
|
|
|
|
|
Net operating loss carry-forwards
|
|
$ |
4,416 |
|
|
$ |
4,279 |
|
|
Asset valuation reserves
|
|
|
4,103 |
|
|
|
4,907 |
|
|
Accrued liabilities
|
|
|
72,158 |
|
|
|
90,140 |
|
|
State and foreign credits
|
|
|
3,238 |
|
|
|
3,177 |
|
|
Other
|
|
|
(3,359 |
) |
|
|
(3,716 |
) |
|
Valuation allowances
|
|
|
(3,363 |
) |
|
|
(3,100 |
) |
|
|
|
|
|
|
|
|
|
|
77,193 |
|
|
|
95,687 |
|
Deferred income tax liabilities:
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
(247,769 |
) |
|
|
(236,630 |
) |
|
|
|
|
|
|
|
|
|
Net deferred income tax liability
|
|
$ |
(170,576 |
) |
|
$ |
(140,943 |
) |
|
|
|
|
|
|
|
These net deferred income tax assets (liabilities) are
classified in our consolidated balance sheets as follows:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Current assets
|
|
$ |
55,331 |
|
|
$ |
71,946 |
|
Noncurrent liabilities
|
|
|
(225,907 |
) |
|
|
(212,889 |
) |
|
|
|
|
|
|
|
|
Total
|
|
$ |
170,576 |
|
|
$ |
(140,943 |
) |
|
|
|
|
|
|
|
At December 31, 2004, we had approximately $709,000 of
federal tax credits available for carryover to future years.
These credits are subject to certain limitations and will expire
beginning in 2012.
A valuation allowance of $3.4 million has been established
because we believe it is more likely than not that all of the
deferred tax assets relating to state net operating loss and
credit carryovers, foreign tax credit carryovers and capital
loss carryovers will not be realized prior to the date they are
scheduled to expire.
F-13
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Amount | |
|
Interest | |
|
Amount | |
|
Interest | |
|
|
Outstanding | |
|
Rate | |
|
Outstanding | |
|
Rate | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(Dollars in thousands) | |
$250 million senior notes maturing in 2007
|
|
$ |
250,304 |
|
|
|
8.150 |
% |
|
$ |
250,402 |
|
|
|
8.150 |
% |
$200 million senior notes maturing in 2009
|
|
|
187,982 |
|
|
|
6.625 |
|
|
|
186,070 |
|
|
|
6.625 |
|
$150 million senior notes maturing in 2017
|
|
|
127,102 |
|
|
|
6.900 |
|
|
|
126,185 |
|
|
|
6.900 |
|
$100 million senior notes maturing in 2005
|
|
|
99,308 |
|
|
|
6.750 |
|
|
|
98,006 |
|
|
|
6.750 |
|
Receivables-backed facility
|
|
|
189,185 |
|
|
|
2.830 |
|
|
|
125,174 |
|
|
|
1.838 |
|
Industrial development revenue bonds
|
|
|
|
|
|
|
|
|
|
|
11,700 |
|
|
|
1.35-1.40 |
|
Other
|
|
|
5,668 |
|
|
|
|
|
|
|
34 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
859,549 |
|
|
|
|
|
|
|
797,571 |
|
|
|
|
|
Less current portion
|
|
|
(99,550 |
) |
|
|
|
|
|
|
(3,509 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
759,999 |
|
|
|
|
|
|
$ |
794,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The scheduled maturities of long-term debt, at December 31,
2004, were as follows (in thousands):
|
|
|
|
|
|
2005
|
|
$ |
100,241 |
|
2006
|
|
|
251 |
|
2007
|
|
|
439,436 |
|
2008
|
|
|
189 |
|
2009
|
|
|
200,191 |
|
Thereafter
|
|
|
154,545 |
|
|
|
|
|
|
Subtotal
|
|
|
894,853 |
|
|
Less discounts on senior notes
|
|
|
(35,304 |
) |
|
|
|
|
|
Total outstanding debt
|
|
$ |
859,549 |
|
|
|
|
|
Senior Notes We had $700 million (face
value) of senior notes outstanding at December 31, 2004.
The related indentures do not contain financial covenants but
they do contain certain restrictions including a prohibition
against us and our subsidiaries granting liens of our real
property interests and a prohibition against granting liens on
the stock of our subsidiaries. At the date of our acquisition by
Dean Foods Company, our long-term debt was re-valued to its
current market value. The adjustment to fair value is reflected
as a discount on senior notes in our Consolidated Financial
Statements.
Receivables-Backed Facility We participate in
Dean Foods Companys $500 million receivables
securitization facility pursuant to which certain of our
subsidiaries sell their accounts receivable to wholly-owned
special purpose entities intended to be bankruptcy-remote. The
special purpose entities then transfer the receivables to
third-party asset-backed commercial paper conduits sponsored by
major financial institutions. The assets and liabilities of
these special purpose entities are fully reflected on our
balance sheet, and the securitization is treated as a borrowing
for accounting purposes. The receivables-backed facility bears
interest at a variable rate based on the commercial paper yield,
as defined in the agreement. Dean Foods Company does not
allocate interest related to the receivables-backed facility to
us; therefore no interest costs related to this facility have
been reflected on our income statements. In January 2005, Dean
Foods Company amended the receivables-backed loan to increase
the facility to $600 million. See Note 19.
F-14
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Industrial Development Revenue Bonds Certain
of our subsidiaries had revenue bonds outstanding in 2003 and
2004. These bonds were secured by irrevocable letters of credit
issued by financial institutions, along with first mortgages on
the related real property and equipment. In December 2003, we
made payments of $9 million, leaving an outstanding balance
of $11.7 million at December 31, 2003. During 2004, we
repaid the remaining principal balance on these bonds.
Capital Lease Obligations and Other Capital
lease obligations and other subsidiary debt includes various
promissory notes for the purchase of property, plant and
equipment and capital lease obligations. The various promissory
notes payable provide for interest at varying rates and are
payable in monthly installments of principal and interest until
maturity, when the remaining principal balances are due. Capital
lease obligations represent machinery and equipment financing
obligations, which are payable in monthly installments of
principal and interest and are collateralized by the related
assets financed.
Letters of Credit At December 31, 2004,
$10.5 million of letters of credit were outstanding. The
majority of letters of credit were required by various utilities
and government entities for performance and insurance guarantees.
We have 1,000 shares of common stock with a par value of
$0.01 per share currently authorized and issued to Dean
Foods Company.
|
|
10. |
OTHER COMPREHENSIVE INCOME |
Comprehensive income comprises net income plus all other changes
in equity from non-owner sources. The amount of income tax
(expense) benefit allocated to each component of other
comprehensive income during the for 2004 and 2003 are included
below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tax | |
|
|
|
|
Pre-Tax | |
|
Benefit | |
|
|
|
|
Loss | |
|
(Expense) | |
|
Net Loss | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Accumulated other comprehensive income January 1, 2003
|
|
$ |
(115 |
) |
|
$ |
40 |
|
|
$ |
(75 |
) |
Cumulative translation adjustment
|
|
|
(1,428 |
) |
|
|
(40 |
) |
|
|
(1,468 |
) |
Minimum pension liability adjustment
|
|
|
(14,363 |
) |
|
|
5,458 |
|
|
|
(8,905 |
) |
|
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive income December 31, 2003
|
|
|
(15,906 |
) |
|
|
5,458 |
|
|
|
(10,448 |
) |
Cumulative translation adjustment
|
|
|
696 |
|
|
|
|
|
|
|
696 |
|
Minimum pension liability adjustment
|
|
|
(13,247 |
) |
|
|
5,033 |
|
|
|
(8,214 |
) |
|
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive income December 31, 2004
|
|
$ |
(28,457 |
) |
|
$ |
10,491 |
|
|
$ |
(17,966 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
11. |
EMPLOYEE RETIREMENT AND PROFIT SHARING PLANS |
We sponsor various defined benefit and defined contribution
retirement plans, including various employee savings and profit
sharing plans, and contribute to various multi-employer pension
plans on behalf of our employees. Substantially all full-time
union and non-union employees who have completed one or more
years
F-15
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
of service and have met other requirements pursuant to the plans
are eligible to participate in these plans. During 2004, 2003
and 2002, our retirement and profit sharing plan expenses were
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Defined benefit plans
|
|
$ |
6,380 |
|
|
$ |
9,298 |
|
|
$ |
7,006 |
|
Defined contribution plans
|
|
|
8,198 |
|
|
|
7,241 |
|
|
|
4,829 |
|
Multi-employer pension and certain union plans
|
|
|
12,752 |
|
|
|
13,651 |
|
|
|
7,373 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
27,330 |
|
|
$ |
30,190 |
|
|
$ |
19,208 |
|
|
|
|
|
|
|
|
|
|
|
Defined Benefit Plans The benefits under our
defined benefit plans are based on years of service and employee
compensation. Our funding policy is to contribute annually the
minimum amount required under ERISA regulations.
As of December 31, 2004, the latest measurement date, the
accumulated benefit obligation of the pension plans exceeded the
fair value of plan assets. In accordance with
SFAS No. 87, Employers Accounting for
Pensions, we recorded an additional minimum pension
liability of $13.2 million ($8.2 million, net of
income tax benefit). The adjustment to the additional minimum
pension liability was included in other accumulated
comprehensive loss as a direct charge to stockholders
equity. As of December 31, 2004, the cumulative additional
minimum pension charge included in accumulated other
comprehensive loss was $27.6 million ($17.1 million
net of tax).
F-16
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The following table sets forth the funded status of our defined
benefit plans and the amounts recognized in our consolidated
balance sheets:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Change in benefit obligation
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year
|
|
$ |
172,711 |
|
|
$ |
159,800 |
|
|
Service cost
|
|
|
703 |
|
|
|
1,004 |
|
|
Interest cost
|
|
|
11,164 |
|
|
|
11,085 |
|
|
Plan amendments
|
|
|
|
|
|
|
9,528 |
|
|
Actuarial loss
|
|
|
20,063 |
|
|
|
12,594 |
|
|
Benefits paid
|
|
|
(20,688 |
) |
|
|
(21,300 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
|
183,953 |
|
|
|
172,711 |
|
|
|
|
|
|
|
|
Change in plan assets
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year
|
|
|
73,548 |
|
|
|
58,707 |
|
|
Actual return on plan assets
|
|
|
7,522 |
|
|
|
12,097 |
|
|
Employer contribution
|
|
|
34,891 |
|
|
|
24,044 |
|
|
Benefits paid
|
|
|
(20,688 |
) |
|
|
(21,300 |
) |
|
|
|
|
|
|
|
Fair value of plan assets at end of year
|
|
|
95,273 |
|
|
|
73,548 |
|
|
|
|
|
|
|
|
Funded status
|
|
|
(88,680 |
) |
|
|
(99,163 |
) |
|
Unrecognized prior service cost
|
|
|
8,524 |
|
|
|
9,026 |
|
|
Unrecognized net loss
|
|
|
34,593 |
|
|
|
16,062 |
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(45,563 |
) |
|
$ |
(74,075 |
) |
|
|
|
|
|
|
|
Amounts recognized in the statement of financial position
consist of:
|
|
|
|
|
|
|
|
|
Prepaid benefit cost
|
|
|
8,525 |
|
|
|
9,026 |
|
Accrued benefit liability
|
|
|
(81,698 |
) |
|
|
(97,464 |
) |
Accumulated other comprehensive income
|
|
|
27,610 |
|
|
|
14,363 |
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(45,563 |
) |
|
$ |
(74,075 |
) |
|
|
|
|
|
|
|
A summary of our key actuarial assumptions used to determine
benefit obligations as of December 31, 2004 and 2003
follows:
|
|
|
|
|
|
|
|
|
December 31 |
|
|
|
|
|
2004 |
|
2003 |
|
|
|
|
|
Discount rate
|
|
|
5.75% |
|
|
6.00% to 6.50% |
Expected return on plan assets
|
|
|
8.50% |
|
|
8.50% |
Rate of compensation increase
|
|
|
4.00% |
|
|
4.00% |
F-17
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
A summary of our key actuarial assumptions used to determine net
periodic benefit cost for 2004, 2003 and 2002 follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
Discount rate
|
|
|
6.00 to 6.50 |
% |
|
|
6.75 |
% |
|
|
6.75 |
% |
Expected return on plan assets
|
|
|
8.50 |
|
|
|
8.50 |
% |
|
|
9.00 |
% |
Rate of compensation increase
|
|
|
4.00 |
|
|
|
4.00 |
% |
|
|
0- 5.00 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Components of net periodic benefit cost:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$ |
704 |
|
|
$ |
1,004 |
|
|
$ |
|
|
|
Interest cost
|
|
|
11,164 |
|
|
|
11,085 |
|
|
|
12,262 |
|
|
Expected return on plan assets
|
|
|
(7,157 |
) |
|
|
(5,021 |
) |
|
|
(8,287 |
) |
Amortizations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prior service cost
|
|
|
501 |
|
|
|
501 |
|
|
|
|
|
|
Unrecognized net loss
|
|
|
268 |
|
|
|
216 |
|
|
|
|
|
Effect of settlement
|
|
|
900 |
|
|
|
1,513 |
|
|
|
3,031 |
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$ |
6,380 |
|
|
$ |
9,298 |
|
|
$ |
7,006 |
|
|
|
|
|
|
|
|
|
|
|
The projected benefit obligation, accumulated benefit obligation
and fair value of plan assets for the pension plans with
accumulated benefit obligations in excess of plan assets were
$184 million, $175.1 million and $95.3 million,
respectively, as of December 31, 2004 and
$172.7 million, $168.4 million and $73.5 million,
respectively, as of December 31, 2003. Included in the
above pension benefits table is an unfunded supplemental
retirement plan with a liability of $2.2 million and
$5.8 million at December 31, 2004 and 2003,
respectively.
In 2004, Dean Foods Company consolidated substantially all of
our qualified pension plans into one master trust. Dean Foods
Company retained investment consultants to assist our Investment
Committee with the transition of the plans assets to the
master trust and to help its Investment Committee formulate a
long-term investment policy for the newly established master
trust. The current asset mix guidelines under the investment
policy target equities at 65% to 75% of the portfolio and fixed
income at 25% to 35%.
Dean Foods Company determines the expected long-term rate of
return based on its expectations of future returns for the
pension plans investments based on target allocations of
the pension plans investments. Additionally, Dean Foods
Company considers the weighted-average return of a capital
markets model that was developed by the plans investment
consultants and historical returns on comparable equity, debt
and other investments. The resulting weighted average expected
long-term rate of return on plan assets is 8.5%.
Our pension plan weighted average asset allocations at
December 31, 2004 and 2003 by asset category were as
follows:
|
|
|
|
|
|
|
|
|
Asset Category |
|
December 31, 2004 | |
|
December 31, 2003 | |
|
|
| |
|
| |
Equity securities and limited partnerships
|
|
|
74 |
% |
|
|
66 |
% |
Fixed income securities
|
|
|
25 |
|
|
|
9 |
|
Cash
|
|
|
1 |
|
|
|
25 |
|
|
|
|
|
|
|
|
Total
|
|
|
100 |
% |
|
|
100 |
% |
|
|
|
|
|
|
|
F-18
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Equity securities of the plan did not include any investment in
the common stock of Dean Foods Company at December 31, 2004
or 2003.
We expect to contribute $25.6 million to the pension plan
for 2005. Estimated pension plan benefit payments for the next
ten years are as follows:
|
|
|
|
|
2005
|
|
$ |
2.6 million |
|
2006
|
|
|
2.6 million |
|
2007
|
|
|
2.5 million |
|
2008
|
|
|
2.5 million |
|
2009
|
|
|
2.4 million |
|
Next five years
|
|
|
11.1 million |
|
Defined Contribution Plans Certain of our
non-union personnel may elect to participate in savings and
profit sharing plans sponsored by Dean Foods Company. These
plans generally provide for salary reduction contributions to
the plans on behalf of the participants between 1% and 20% of a
participants annual compensation and provide for employer
matching and profit sharing contributions as determined by the
Dean Foods Company Board of Directors.
Multi-Employer Pension and Certain Union
Plans Certain of our subsidiaries contribute to
various multi-employer pension and certain union plans, which
are administered jointly by management and union representatives
and cover substantially all full-time and certain part-time
union employees who are not covered by our other plans. The
Multi-Employer Pension Plan Amendments Act of 1980 amended ERISA
to establish funding requirements and obligations for employers
participating in multi-employer plans, principally related to
employer withdrawal from or termination of such plans. We could,
under certain circumstances, be liable for unfunded vested
benefits or other expenses of jointly administered
union/management plans. At this time, we have not established
any significant liabilities because withdrawal from these plans
is not probable or reasonably possible.
|
|
12. |
POSTRETIREMENT BENEFITS OTHER THAN PENSIONS |
We provide health care benefits to certain retirees who are
covered under specific group contracts. As defined by the
specific group contract, qualified covered associates may be
eligible to receive major medical insurance with deductible and
co-insurance provisions subject to certain lifetime maximums.
F-19
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The following table sets forth the funded status of these plans
and the amounts recognized in our consolidated balance sheets:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
(In thousands) | |
Change in benefit obligation:
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year
|
|
$ |
15,369 |
|
|
$ |
12,322 |
|
|
Service cost
|
|
|
866 |
|
|
|
978 |
|
|
Interest cost
|
|
|
937 |
|
|
|
754 |
|
|
Actuarial loss
|
|
|
1,926 |
|
|
|
3,162 |
|
|
Benefits paid
|
|
|
(2,108 |
) |
|
|
(1,847 |
) |
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
|
16,990 |
|
|
|
15,369 |
|
Fair value of plan assets at end of year
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status
|
|
|
(16,990 |
) |
|
|
(15,369 |
) |
|
Unrecognized net loss
|
|
|
6,898 |
|
|
|
5,235 |
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(10,092 |
) |
|
$ |
(10,134 |
) |
|
|
|
|
|
|
|
A summary of our key actuarial assumptions used to determine the
benefit obligation as of December 31, 2004 and 2003 follows:
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
Health care inflation:
|
|
|
|
|
|
|
|
|
|
Initial rate
|
|
|
10.00 |
% |
|
|
12.00% |
|
|
Ultimate rate
|
|
|
5.00 |
% |
|
|
5.00% |
|
|
Year of ultimate rate achievement
|
|
|
2009 |
|
|
|
2009 |
|
Discount rate
|
|
|
5.75 |
% |
|
|
6.00% to 6.50% |
|
The weighted-average discount rate used to determine net
periodic benefit cost is 6.00% to 6.50%, 6.75% and 6.75%, for
2004, 2003 and 2002, respectively.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Components of net periodic benefit cost:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service and interest cost
|
|
$ |
1,803 |
|
|
$ |
1,733 |
|
|
$ |
1,510 |
|
Amortizations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized net gain
|
|
|
263 |
|
|
|
83 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost
|
|
$ |
2,066 |
|
|
$ |
1,816 |
|
|
$ |
1,510 |
|
|
|
|
|
|
|
|
|
|
|
Assumed health care cost trend rates have a significant effect
on the amounts reported for the health care plans. A one percent
change in assumed health care cost trend rates would have the
following effects:
|
|
|
|
|
|
|
|
|
|
|
1-Percentage- | |
|
1-Percentage- | |
|
|
Point Increase | |
|
Point Decrease | |
|
|
| |
|
| |
|
|
(In thousands) | |
Effect on total of service and interest cost components
|
|
$ |
145 |
|
|
$ |
(130 |
) |
Effect on postretirement obligation
|
|
|
1,347 |
|
|
|
(1,206 |
) |
F-20
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
We expect to contribute $1.2 million to the postretirement
health care plans for 2005. Estimated postretirement health care
plan benefit payments for the next ten years is as follows:
|
|
|
|
|
2005
|
|
$ |
1.2 million |
|
2006
|
|
|
1.4 million |
|
2007
|
|
|
1.5 million |
|
2008
|
|
|
1.7 million |
|
2009
|
|
|
1.8 million |
|
Next five years
|
|
|
9.1 million |
|
|
|
13. |
FACILITY CLOSING AND REORGANIZATION COSTS |
Facility Closing and Reorganization Costs We
recorded net facility and reorganization costs of
$14.6 million and $5.9 million during 2004 and 2003,
respectively.
The charges recorded during 2004 are primarily related to
exiting the nutritional beverages business operated by our
Specialty Foods Group segment, including closure of a
manufacturing facility in Benton Harbor, Michigan. We also
closed Dairy Group manufacturing facilities in San Leandro
and South Gate, California.
These charges were accounted for in accordance with
SFAS No. 146, Accounting for Costs Associated
with Exit or Disposal Activities, which became effective
for us in January 2003. We expect to incur additional charges
related to these restructuring plans of approximately
$2 million, including an additional $181,000 in workforce
reduction costs and approximately $1.8 million related to
shutdown and other costs. The majority of these additional
charges are expected to be completed by December 2005.
The principal components of our reorganization and cost
reduction efforts include the following:
|
|
|
|
|
Workforce reductions as a result of facility closings, facility
reorganizations and consolidation of administrative functions; |
|
|
|
Shutdown costs, including those costs that are necessary to
prepare abandoned facilities for closure; |
|
|
|
Costs incurred after shutdown such as lease obligations or
termination costs, utilities and property taxes; |
|
|
|
Write-downs of property, plant and equipment and other assets,
primarily for asset impairments as a result of facilities that
are no longer used in operations. The impairments relate
primarily to owned buildings, land and equipment at the
facilities, which are written down to their estimated fair value
and held for sale. The effect of suspending depreciation on the
buildings and equipment related to the closed facilities was not
significant. The carrying value of closed facilities at
December 31, 2004 was approximately $7.2 million. We
are marketing these properties for sale. |
We consider several factors when evaluating a potential facility
closure, including, among other things, the impact of such a
closure on our customers, the impact on production, distribution
and overhead costs, the investment required to complete any such
closure, and the impact on future investment decisions. Some
facility closures are pursued to improve our operating cost
structure, while others enable us to avoid unnecessary capital
expenditures, allowing us to more prudently invest our capital
expenditure dollars in our production facilities and better
serve our customers.
F-21
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Activity with respect to facility closing and reorganization
costs for 2004 and 2003 is summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued |
|
|
|
|
|
Accrued | |
|
|
|
|
|
Accrued | |
|
|
Charges at |
|
|
|
|
|
Charges at | |
|
|
|
|
|
Charges at | |
|
|
December 31, |
|
|
|
|
|
December 31, | |
|
|
|
|
|
December 31, | |
|
|
2002 |
|
Charges | |
|
Payments | |
|
2003 | |
|
Charges | |
|
Payments | |
|
2004 | |
|
|
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Cash charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Workforce reduction costs
|
|
$ |
|
|
|
$ |
4,151 |
|
|
$ |
(604 |
) |
|
$ |
3,547 |
|
|
$ |
1,412 |
|
|
$ |
(3,253 |
) |
|
$ |
1,706 |
|
|
Shutdown costs
|
|
|
|
|
|
|
127 |
|
|
|
(127 |
) |
|
|
|
|
|
|
2,544 |
|
|
|
(2,544 |
) |
|
|
|
|
|
Lease obligations after shutdown
|
|
|
|
|
|
|
445 |
|
|
|
(445 |
) |
|
|
|
|
|
|
409 |
|
|
|
(334 |
) |
|
|
75 |
|
|
Other
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,893 |
|
|
|
(1,888 |
) |
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Subtotal
|
|
$ |
|
|
|
|
4,723 |
|
|
$ |
(1,176 |
) |
|
$ |
3,547 |
|
|
|
6,258 |
|
|
$ |
(8,019 |
) |
|
$ |
1,786 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non cash charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Write down of assets
|
|
|
|
|
|
|
1,196 |
|
|
|
|
|
|
|
|
|
|
|
8,307 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total charges
|
|
|
|
|
|
$ |
5,919 |
|
|
|
|
|
|
|
|
|
|
$ |
14,565 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Transaction Closing Costs As part of our
acquisition by Dean Foods Company, we accrued costs in 2002
pursuant to plans to exit certain activities and operations of
businesses in order to rationalize production and reduce costs
and inefficiencies. In connection with our acquisition by Dean
Foods Company, facilities in Atkins, Arkansas and Cairo, Georgia
in our Specialty Foods Group and a facility in Escondido,
California in our Dairy Group were closed. We also eliminated
our administrative offices, closed Dairy Group distribution
depots in Parker Ford, Pennsylvania and Camp Hill, Pennsylvania,
shut down two pickle tank yards and relocated production between
facilities as part of our overall integration and efficiency
efforts.
The principal components of the plans include the following:
|
|
|
|
|
Workforce reductions as a result of facility closings, facility
reorganizations and consolidation of administrative functions
and offices; |
|
|
|
Shutdown costs, including those costs that are necessary to
clean and prepare abandoned facilities for closure; and |
|
|
|
Costs incurred after shutdown such as lease obligations or
termination costs, utilities and property taxes after shutdown
of the facility. |
Also during 2004, we recorded certain adjustments to reduce our
acquisition liability by approximately $1.7 million related
to exit activities in our Specialty Foods Group segment. These
adjustments reduced goodwill.
Activity with respect to these liabilities for 2004 is
summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued | |
|
|
|
|
|
Accrued | |
|
|
Charges at | |
|
|
|
|
|
Charges at | |
|
|
December 31, | |
|
|
|
|
|
December 31, | |
|
|
2003 | |
|
Adjustments | |
|
Payments | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Workforce reduction costs
|
|
$ |
2,181 |
|
|
$ |
(460 |
) |
|
$ |
(282 |
) |
|
$ |
1,439 |
|
Shutdown costs
|
|
|
4,064 |
|
|
|
(1,245 |
) |
|
|
(630 |
) |
|
|
2,189 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
6,245 |
|
|
$ |
(1,705 |
) |
|
$ |
(912 |
) |
|
$ |
3,628 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
F-22
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Activity with respect to these liabilities for 2003 is
summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued | |
|
|
|
|
|
Accrued | |
|
|
Costs at | |
|
|
|
|
|
Costs at | |
|
|
December 31, | |
|
|
|
|
|
December 31, | |
|
|
2002 | |
|
Adjustments | |
|
Payments | |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Workforce reduction costs
|
|
$ |
7,726 |
|
|
$ |
45 |
|
|
$ |
(5,590 |
) |
|
$ |
2,181 |
|
Shutdown costs
|
|
|
8,208 |
|
|
|
756 |
|
|
|
(4,900 |
) |
|
|
4,064 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
15,934 |
|
|
$ |
801 |
|
|
$ |
(10,490 |
) |
|
$ |
6,245 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14. |
SUPPLEMENTAL CASH FLOW INFORMATION |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Year Ended December 31 | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Cash paid for interest and financing charges, net of capitalized
interest
|
|
$ |
51,594 |
|
|
$ |
51,496 |
|
|
$ |
56,053 |
|
Cash paid for taxes
|
|
|
24,841 |
|
|
|
3,695 |
|
|
|
6,073 |
|
|
|
15. |
COMMITMENTS AND CONTINGENCIES |
Leases and Purchase Obligations We lease
certain property, plant and equipment used in our operations
under both capital and operating lease agreements. Such leases,
which are primarily for machinery, equipment and vehicles, have
lease terms ranging from 1 to 20 years. Certain of the
operating lease agreements require the payment of additional
rentals for maintenance, along with additional rentals based on
miles driven or units produced. Certain leases require us to
guarantee a minimum value of the leased asset at the end of the
lease. Our maximum exposure under those guarantees is not a
material amount. Rent expense, including additional rent, was
$42.1 million, $41.1 million and $40.9 million
for 2004, 2003 and 2002, respectively.
The composition of capital leases which are reflected as
property, plant and equipment in our consolidated balance sheets
at December 31, 2004 are as follows (in thousands):
|
|
|
|
|
Machinery and equipment
|
|
$ |
5,452 |
|
Other
|
|
|
228 |
|
Less accumulated amortization
|
|
|
(194 |
) |
|
|
|
|
|
|
$ |
5,486 |
|
|
|
|
|
We have entered into various contracts obligating us to purchase
minimum quantities of raw materials used in our production
processes. We enter into these contracts from time to time to
ensure a sufficient supply of raw ingredients.
F-23
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Future minimum payments at December 31, 2004, under
non-cancelable capital leases and operating leases with terms in
excess of one year and purchase obligations are summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital | |
|
Operating | |
|
Purchase | |
|
|
Leases | |
|
Leases | |
|
Obligations | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
2005
|
|
$ |
995 |
|
|
$ |
34,416 |
|
|
$ |
46,321 |
|
2006
|
|
|
988 |
|
|
|
29,360 |
|
|
|
9,480 |
|
2007
|
|
|
968 |
|
|
|
25,667 |
|
|
|
9,322 |
|
2008
|
|
|
911 |
|
|
|
23,150 |
|
|
|
7,484 |
|
2009
|
|
|
881 |
|
|
|
21,112 |
|
|
|
7,234 |
|
Thereafter
|
|
|
10,013 |
|
|
|
69,730 |
|
|
|
10,637 |
|
|
|
|
|
|
|
|
|
|
|
Total minimum lease payments
|
|
|
14,756 |
|
|
$ |
203,435 |
|
|
$ |
90,478 |
|
|
|
|
|
|
|
|
|
|
|
Less amount representing interest
|
|
|
(9,249 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Present value of capital lease obligations
|
|
$ |
5,507 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guaranty of Dean Foods Companys Obligations Under Its
Senior Credit Facility Certain of Dean Foods
Companys subsidiaries, including us, are required to
guarantee Dean Foods Companys indebtedness under its
senior credit facility. We have pledged substantially all of our
assets (other than our real property and our ownership interests
in our subsidiaries) as security for our guaranty. Dean Foods
Companys senior credit facility provides for a
$1.5 billion revolving credit facility and a
$1.5 billion term loan. At December 31, 2004 there
were outstanding term loan borrowings of $1.5 billion under
the senior credit facility, and $531.1 million outstanding under
the revolving line of credit. Letters of credit in the aggregate
amount of $129.3 million were issued but undrawn. At
December 31, 2004 approximately $839.6 million was
available for future borrowings under Dean Foods Companys
revolving credit facility.
Principal payments are required on Dean Foods Companys
term loan as follows:
|
|
|
|
|
$56.25 million quarterly beginning on December 31,
2006 through September 30, 2008; |
|
|
|
$262.5 million quarterly on December 31, 2008 through
June 30, 2009; and |
|
|
|
A final payment of $262.5 million on the maturity date of
August 13, 2009. |
No principal payments are due on the $1.5 billion revolving
credit facility until maturity on August 13, 2009.
Dean Foods Companys credit agreement also requires
mandatory principal prepayments upon the occurrence of certain
asset dispositions or recovery events.
The senior credit facility contains various financial and other
restrictive covenants and requires that Dean Foods Company
maintain certain financial ratios, including a leverage and
interest coverage ratio. Dean Foods Company is currently in
compliance with all covenants contained in its credit agreement.
The credit facility is secured by liens on substantially all of
Dean Foods Companys domestic assets (including ours and
those of our subsidiaries, but excluding the capital stock of
our subsidiaries and the real property owned by us and our
subsidiaries).
The credit agreement contains standard default triggers
including without limitation: failure to maintain compliance
with the financial and other covenants contained in the credit
agreement, default on certain of Dean Foods Companys other
debt, a change in control and certain other material adverse
changes in its
F-24
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
business. The credit agreement does not contain any default
triggers based on Dean Foods Companys credit rating.
Insurance We retain selected levels of
property and casualty risks, primarily related to employee
health care, workers compensation claims and other
casualty losses. Many of these potential losses are covered
under conventional insurance programs with third party carriers
with high deductible limits. In other areas, we are self-insured
with stop-loss coverages. These deductibles range from $350,000
for medical claims to $2 million for casualty claims. We
believe we have established adequate reserves to cover these
claims.
Litigation, Investigations and Audits We are
parties from time to time to certain claims, litigation, audits
and investigations. We believe that we have established adequate
reserves to satisfy any potential liability we may have under
all such claims, litigations, audits and investigations that are
currently pending. In our opinion, the settlement of any such
currently pending or threatened matter is not expected to have a
material adverse impact on our financial position, results of
operations or cash flows.
|
|
16. |
FAIR VALUE OF FINANCIAL INSTRUMENTS |
Pursuant to SFAS No. 107, Disclosure About Fair
Value of Financial Instruments, we are required to
disclose an estimate of the fair value of our financial
instruments as of December 31, 2004 and 2003.
SFAS No. 107 defines the fair value of financial
instruments as the amount at which the instrument could be
exchanged in a current transaction between willing parties.
Due to their near-term maturities, the carrying amounts of
accounts receivable and accounts payable are considered
equivalent to fair value. In addition, because the interest
rates on most of our other debt are variable, their fair value
approximates their carrying value.
We have senior notes with an aggregate face value of
$700 million with fixed interest rates ranging from 6.625%
to 8.15% at December 31, 2004. The notes had a fair market
value of $737.2 million and $699.2 million at
December 31, 2004 and 2003, respectively.
|
|
17. |
SEGMENT AND GEOGRAPHIC INFORMATION AND MAJOR CUSTOMERS |
Segment Information We currently have two
reportable segments: the Dairy Group and Specialty Foods Group.
Our Dairy Group segment is our largest segment. It manufactures,
markets and distributes a wide variety of branded and private
label dairy case products, such as milk, cream, ice cream,
cultured dairy products and juices, to retailers, distributors,
foodservice outlets, schools and governmental entities across
the United States.
Our Specialty Foods Group is the nations leading private
label pickle processor, and one of the largest manufacturers and
sellers of non-dairy powdered creamer in the United States. The
Specialty Foods Group also manufactures and sells a variety of
other foods, such as aseptic sauces and puddings.
We evaluate the performance of our segments based on operating
profit or loss before gains and losses on the sale of assets,
facility closing and reorganization costs and foreign exchange
gains and losses. Therefore, the measure of segment profit or
loss presented below is before such items.
F-25
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
The amounts in the following tables are obtained from reports
used by Dean Foods Companys executive management team and
do not include any allocated income taxes or management fees.
There are no significant non-cash items reported in segment
profit or loss other than depreciation and amortization.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
(In thousands) | |
Net sales to external customers:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dairy Group
|
|
$ |
3,633,107 |
|
|
$ |
3,192,831 |
|
|
$ |
3,181,902 |
|
|
Specialty Foods Group
|
|
|
676,768 |
|
|
|
684,207 |
|
|
|
673,604 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
4,309,875 |
|
|
$ |
3,877,038 |
|
|
$ |
3,855,506 |
|
|
|
|
|
|
|
|
|
|
|
Operating income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dairy Group
|
|
$ |
263,475 |
|
|
$ |
259,001 |
|
|
$ |
255,320 |
|
|
Specialty Foods Group
|
|
|
68,426 |
|
|
|
101,292 |
|
|
|
98,874 |
|
|
Corporate
|
|
|
(51,745 |
) |
|
|
(45,873 |
) |
|
|
(57,086 |
) |
|
|
|
|
|
|
|
|
|
|
|
Segment operating income
|
|
|
280,156 |
|
|
|
314,420 |
|
|
|
297,108 |
|
|
Facility closing and reorganization costs
|
|
|
14,565 |
|
|
|
5,919 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
265,591 |
|
|
|
308,501 |
|
|
|
297,108 |
|
Other (income) expense:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense and financing charges
|
|
|
55,074 |
|
|
|
55,183 |
|
|
|
56,287 |
|
|
Other income, net
|
|
|
(1,984 |
) |
|
|
(1,909 |
) |
|
|
(727 |
) |
|
|
|
|
|
|
|
|
|
|
|
Consolidated income before income tax
|
|
$ |
212,501 |
|
|
$ |
255,227 |
|
|
$ |
241,548 |
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dairy Group
|
|
$ |
63,235 |
|
|
$ |
53,453 |
|
|
$ |
47,306 |
|
|
Specialty Foods Group
|
|
|
16,126 |
|
|
|
14,505 |
|
|
|
14,101 |
|
|
Corporate
|
|
|
4,823 |
|
|
|
5,038 |
|
|
|
6,391 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
84,184 |
|
|
$ |
72,996 |
|
|
$ |
67,798 |
|
|
|
|
|
|
|
|
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dairy Group
|
|
$ |
2,217,628 |
|
|
$ |
2,186,955 |
|
|
$ |
2,161,081 |
|
|
Specialty Foods Group
|
|
|
604,687 |
|
|
|
635,321 |
|
|
|
617,210 |
|
|
Corporate
|
|
|
66,358 |
|
|
|
84,331 |
|
|
|
97,532 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
2,888,673 |
|
|
$ |
2,906,607 |
|
|
$ |
2,875,823 |
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dairy Group
|
|
$ |
60,570 |
|
|
$ |
76,611 |
|
|
$ |
63,016 |
|
|
Specialty Foods Group
|
|
|
21,905 |
|
|
|
18,511 |
|
|
|
11,176 |
|
|
Corporate
|
|
|
|
|
|
|
|
|
|
|
427 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
82,475 |
|
|
$ |
95,122 |
|
|
$ |
74,619 |
|
|
|
|
|
|
|
|
|
|
|
Substantially all of our business is within the United States.
Intersegment sales are not material.
F-26
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Major Customers Our Dairy and Specialty Foods
Groups each had one customer that represented greater than 10%
of their 2004 sales. Approximately 13.6% of our consolidated
2004 sales were to that same customer.
|
|
18. |
QUARTERLY RESULTS OF OPERATIONS (unaudited) |
The following is a summary of the unaudited quarterly results of
operations for 2004 and 2003.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter | |
|
|
| |
|
|
First | |
|
Second | |
|
Third | |
|
Fourth | |
|
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
993,166 |
|
|
$ |
1,125,817 |
|
|
$ |
1,103,722 |
|
|
$ |
1,087,170 |
|
|
Gross profit
|
|
|
243,596 |
|
|
|
251,696 |
|
|
|
240,171 |
|
|
|
255,513 |
|
|
Net income(1)
|
|
|
33,424 |
|
|
|
38,883 |
|
|
|
23,066 |
|
|
|
35,987 |
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
919,063 |
|
|
$ |
949,438 |
|
|
$ |
979,867 |
|
|
$ |
1,028,670 |
|
|
Gross profit
|
|
|
234,965 |
|
|
|
244,777 |
|
|
|
241,817 |
|
|
|
241,926 |
|
|
Net income(2)
|
|
|
36,462 |
|
|
|
44,108 |
|
|
|
41,036 |
|
|
|
39,280 |
|
|
|
(1) |
The results of the first, third and fourth quarters include
facility closing and reorganization costs, net of tax, of
$1.7 million, $6.6 million and $885,000, respectively. |
|
(2) |
The results for the second, third and fourth quarters
include facility closing and reorganization costs, net of tax,
of $325,000, $298,000, and $3.1 million, respectively. |
|
|
19. |
SUBSEQUENT EVENTS (unaudited) |
Tax Free Spin-Off of Specialty Foods Group On
January 27, 2005, Dean Foods Company announced its intent
to pursue a tax-free spin-off of our Specialty Foods Group. The
spin-off will create a publicly traded food manufacturing
company serving the retail grocery and foodservice markets with
approximately 1,800 employees and estimated 2005 net
sales of over $700 million. Also effective January 27,
2005, Dean Foods Company hired a new management team, headed by
Sam Reed, former CEO of Keebler Foods Company, to lead the new
company. In conjunction with their employment, the management
team made a cash investment of $10 million in the Specialty
Foods Group, representing 1.7% ownership of the new business.
The spin-off is intended to take the form of a tax-free
distribution to Dean Foods Companys shareholders of a new
publicly traded stock, which is expected to be listed on the New
York Stock Exchange. Dean Foods Company expects the spin-off to
be completed in the third quarter of 2005, subject to
confirmation by the Internal Revenue Service of the tax-free
nature of the transaction, registration of the new security with
the Securities and Exchange Commission and other customary
closing conditions.
F-27
|
|
Item 9. |
Changes in and Disagreements With Accountants on
Accounting and Financial Disclosure |
During our two most recent fiscal years, no independent
accountant who was engaged as the principal accountant to audit
our financial statements, nor any independent accountant who was
engaged to audit a significant subsidiary and on whom our
principal accountant expressed reliance in its report, has
resigned or been dismissed.
|
|
Item 9A. |
Controls and Procedures |
Controls Evaluation and Related CEO and CFO Certifications
We conducted an evaluation of the effectiveness of the design
and operation of our disclosure controls and
procedures (Disclosure Controls) as of the end
of the period covered by this annual report. The controls
evaluation was done under the supervision and with the
participation of management, including our Chief Executive
Officer (CEO) and Chief Financial Officer (CFO).
Attached as exhibits to this annual report are certifications of
the CEO and the CFO, which are required in accordance with
Rule 13a-14 of the Exchange Act. This Controls and
Procedures section includes the information concerning the
controls evaluation referred to in the certifications and it
should be read in conjunction with the certifications for a more
complete understanding of the topics presented.
Definition of Disclosure Controls
Disclosure Controls are controls and procedures designed to
reasonably assure that information required to be disclosed in
our reports filed with the Securities and Exchange Commission
(the SEC) is recorded, processed, summarized and
reported within the time periods specified in the SECs
rules and forms. Disclosure Controls are also designed to
reasonably assure that such information is accumulated and
communicated to our management, including the CEO and CFO, as
appropriate to allow timely decisions regarding required
disclosure. Our Disclosure Controls include components of our
internal control over financial reporting, which consists of
control processes designed to provide reasonable assurance
regarding the reliability of our financial reporting and the
preparation of financial statements in accordance with US
generally accepted accounting principles.
Limitations on the Effectiveness of Controls
We do not expect that our Disclosure Controls or our internal
controls over financial reporting will prevent all error and all
fraud. A control system, no matter how well designed and
operated, can provide only reasonable, not absolute, assurance
that the control systems objectives will be met. Further,
the design of a control system must reflect the fact that there
are resource constraints, and the benefits of controls must be
considered relative to their costs. Because of the inherent
limitations in all control systems, no evaluation of controls
can provide absolute assurance that all control issues and
instances of fraud, if any, within the company have been
detected. These inherent limitations include the realities that
judgments in decision-making can be faulty, and that breakdowns
can occur because of simple error or mistake. Controls can also
be circumvented by the individual acts of some persons, by
collusion of two or more people, or by management override of
the controls. The design of any system of controls is based in
part upon certain assumptions about the likelihood of future
events, and there can be no assurance that any design will
succeed in achieving its stated goals under all potential future
conditions. Over time, controls may become inadequate because of
changes in conditions or deterioration in the degree of
compliance with policies or procedures. Because of the inherent
limitations in a cost-effective control system, misstatements
due to error or fraud may occur and not be detected.
Scope of the Controls Evaluation
Our evaluations of our Disclosure Controls include reviews of
the controls objectives and design, our implementation of
the controls and the effect of the controls on the information
generated for use in our SEC filings. In the course of our
controls evaluations, we seek to identify data errors, controls
problems or acts of
17
fraud and confirm that appropriate corrective actions, including
process improvements, are undertaken. Many of the components of
our Disclosure Controls are evaluated on an ongoing basis by our
Audit Services department. The overall goals of these various
evaluation activities are to monitor our Disclosure Controls,
and to modify them as necessary. Our intent is to maintain the
Disclosure Controls as dynamic systems that change as conditions
warrant.
Conclusions
Based upon our most recent controls evaluation, our CEO and CFO
have concluded that as of the end of the period covered by this
annual report, our Disclosure Controls were effective to provide
reasonable assurance that material information is made known to
management at the reasonable assurance level. In the fourth
quarter of 2004, there was no change in our internal control
over financial reporting that has materially affected, or is
reasonably likely to materially affect, our internal control
over financial reporting.
PART III
|
|
Item 10. |
Directors and Executive Officers |
Omitted as permitted by General Instruction I(2)(c) to
Form 10-K.
|
|
Item 11. |
Executive Compensation |
Omitted as permitted by General Instruction I(2)(c) to
Form 10-K.
|
|
Item 12. |
Security Ownership of Certain Beneficial Owners and
Management |
Omitted as permitted by General Instruction I(2)(c) to
Form 10-K.
|
|
Item 13. |
Certain Relationships and Related Transactions |
Omitted as permitted by General Instruction I(2)(c) to
Form 10-K.
18
PART IV
|
|
Item 15. |
Exhibits and Financial Statement Schedules |
Financial Statements
The following Consolidated Financial Statements are filed as
part of this report or are incorporated herein as indicated:
|
|
|
|
|
|
|
Page | |
|
|
| |
Report of Independent Registered Public Accounting Firm
|
|
|
F-1 |
|
Consolidated Balance Sheets as of December 31, 2004 and 2003
|
|
|
F-2 |
|
Consolidated Statements of Income for the years ended
December 31, 2004, 2003 and 2002
|
|
|
F-3 |
|
Consolidated Statements of Stockholders Equity for the
years ended December 31, 2004, 2003 and 2002
|
|
|
F-4 |
|
Consolidated Statements of Cash Flows for the years ended
December 31, 2004, 2003 and 2002
|
|
|
F-5 |
|
Notes to Consolidated Financial Statements
|
|
|
F-6 |
|
Financial Statement Schedule
Report of Independent Registered Public Accounting Firm
Schedule II Valuation and Qualifying Accounts
Exhibits
See Index to Exhibit.
19
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned
thereunto duly authorized.
|
|
|
|
By: |
/s/ RONALD L. MCCRUMMEN
|
|
|
|
|
|
Ronald L. McCrummen |
|
Senior Vice President and |
|
Chief Accounting Officer |
Dated March 17, 2005
Pursuant to the requirements of the Securities Exchange Act of
1934, this Report has been signed below by the following persons
on behalf of the registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
|
|
Name |
|
Title |
|
Date |
|
|
|
|
|
|
/s/ GREGG L. ENGLES
Gregg
L. Engles |
|
Chief Executive Officer |
|
March 17, 2005 |
|
/s/ BARRY A. FROMBERG
Barry
A. Fromberg |
|
Chief Financial Officer |
|
March 17, 2005 |
|
/s/ RONALD L. MCCRUMMEN
Ronald
L. McCrummen |
|
Chief Accounting Officer |
|
March 17, 2005 |
|
/s/ LISA N. TYSON
Lisa
N. Tyson |
|
Sole Director |
|
March 17, 2005 |
S-1
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors
Dean Holding Company
Dallas, Texas
We have audited the consolidated financial statements of Dean
Holding Company and subsidiaries (the Company) as of
December 31, 2004 and 2003 and for each of the three years
in the period ended December 31, 2004, and have issued our
report thereon dated March 14, 2005 (which report expresses an
unqualified opinion and includes an explanatory paragraph
relating to the change in 2002 in the method of accounting for
goodwill and other intangible assets to conform to Statement of
Financial Accounting Standard No. 142); such report is
included elsewhere in this Form 10-K. Our audits also
included the consolidated financial statement schedule of the
Company listed in Item 15. This consolidated financial
statement schedule is the responsibility of the Companys
management. Our responsibility is to express an opinion based on
our audits. In our opinion, such consolidated financial
statement schedule, when considered in relation to the basic
financial statements taken as a whole, presents fairly in all
material respects the information set forth therein.
Dallas, Texas
March 14, 2005
SCHEDULE II
DEAN HOLDING COMPANY
VALUATION AND QUALIFYING ACCOUNTS
Years Ended December 31, 2004, 2003 and 2002
Allowance for doubtful accounts deducted from accounts
receivable:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recoveries | |
|
|
|
|
|
|
Balance | |
|
|
|
|
|
|
|
of | |
|
Write-Off of | |
|
|
|
|
Beginning | |
|
Charged to | |
|
|
|
|
|
Accounts | |
|
Uncollectible | |
|
Balance | |
Year |
|
of Year | |
|
Income | |
|
Acquisitions | |
|
Dispositions | |
|
Written Off | |
|
Accounts | |
|
End of Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
(In thousands) | |
December 31, 2002
|
|
$ |
8,297 |
|
|
$ |
6,137 |
|
|
$ |
2,350 |
|
|
$ |
(38 |
) |
|
$ |
314 |
|
|
$ |
8,188 |
|
|
$ |
8,872 |
|
December 31, 2003
|
|
|
8,872 |
|
|
|
5,253 |
|
|
|
|
|
|
|
|
|
|
|
195 |
|
|
|
2,303 |
|
|
|
12,017 |
|
December 31, 2004
|
|
|
12,017 |
|
|
|
1,423 |
|
|
|
1,660 |
|
|
|
|
|
|
|
830 |
|
|
|
6,300 |
|
|
|
9,630 |
|
INDEX TO EXHIBITS
Explanatory Note: References in this Index to
Legacy Dean are references to the registrant, Dean
Holding Company.
|
|
|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description |
|
|
|
|
|
|
3 |
.1 |
|
|
|
Certificate of Incorporation (incorporated by reference from our
2002 Annual Report on Form 10-K, File No. 1-08262). |
|
3 |
.2 |
|
|
|
Certificate of Amendment to Certificate of Incorporation
(incorporated by reference from our 2002 Annual Report on
Form 10-K, File No. 1-08262). |
|
3 |
.3 |
|
|
|
Amended and Restated Bylaws (incorporated by reference from our
2002 Annual Report on Form 10-K, File No. 1-08262). |
|
4 |
.1 |
|
|
|
Specimen of Common Stock Certificate (incorporated by reference
from our 2002 Annual Report on Form 10-K, File
No. 1-08262). |
|
4 |
.2 |
|
|
|
Form of Senior Indenture related to our 6.625%
($200 million) and 8.15% ($250 million) senior notes
(incorporated by reference from Legacy Dean Registration
Statement on Form S-3 filed on January 23, 1998, File
No. 333-44851). |
|
4 |
.3 |
|
|
|
Form of senior debt securities (incorporated by reference from
Legacy Dean Registration Statement on Form S-3 filed on
January 23, 1998, File No. 333-44851). |
|
4 |
.4 |
|
|
|
Form of Senior Indenture related to our 6.75%
($100 million) and 6.9% ($150 million) senior notes
(incorporated by reference from Legacy Dean Registration
Statement on Form S-3 filed January 19, 1995, File
No. 33-57353). |
|
4 |
.5 |
|
|
|
Form of senior debt securities related to our 6.75%
($100 million) and 6.9% ($150 million) senior notes
(incorporated by reference from Legacy Dean Registration
Statement on Form S-3 filed January 19, 1995, File
No. 33-57353). |
|
10 |
.2 |
|
|
|
Form of Joinder Agreement dated December 21, 2001 executed
by us and certain of our subsidiaries in favor of certain
lenders to our parent company (incorporated by reference from
our 2002 Annual Report on Form 10-K, File No. 1-08262). |
|
10 |
.3 |
|
|
|
Form of Security Agreement dated December 21, 2001 executed
by us and certain of our subsidiaries in favor of certain
lenders to our parent company (incorporated by reference from
our 2002 Annual Report on Form 10-K, File No. 1-08262). |
|
12 |
|
|
|
|
Computation of Ratio of Earnings to Fixed Charges (filed
herewith). |
|
31 |
.1 |
|
|
|
Certification of Chief Executive Officer pursuant to
Section 302 of the Sarbanes-Oxley Act of 2002 (filed
herewith). |
|
31 |
.2 |
|
|
|
Certification of Chief Financial Officer pursuant to
Section 302 of the Sarbanes-Oxley Act of 2002 (filed
herewith). |
|
32 |
.1 |
|
|
|
Certification of Chief Executive Officer pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002. |
|
32 |
.2 |
|
|
|
Certification of Chief Financial Officer pursuant to
Section 906 of the Sarbanes-Oxley Act of 2002. |