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SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended December 31, 2004. |
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TRANSITION REPORT PURSUANT TO SECTION 13 or 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934. |
Commission File No. 0-28178
CARBO Ceramics Inc.
(Exact name of registrant as specified in its charter)
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Delaware
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72-1100013 |
(State or other jurisdiction of
incorporation or organization) |
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(I.R.S. Employer
Identification Number) |
6565 MacArthur Boulevard
Suite 1050
Irving, Texas 75039
(Address of principal executive offices)
(972) 401-0090
(Registrants telephone number)
Securities registered pursuant to Section 12(b) of the
Act:
None
Securities registered pursuant to Section 12(g) of the
Act:
Common Stock, par value $0.01 per share
Preferred Stock Purchase Rights
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K.
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Rule 12b-2 of the
Act). Yes þ No o
The aggregate market value of the Common Stock held by
non-affiliates of the Registrant, based upon the closing sale
price of the Common Stock on June 30, 2004 as reported on
the New York Stock Exchange, was approximately $881,384,732.
Shares of Common Stock held by each officer and director and by
each person who owns 10% or more of the outstanding Common Stock
have been excluded in that such persons may be deemed to be
affiliates. This determination of affiliate status is not
necessarily a conclusive determination for other purposes.
As of February 25, 2005, Registrant had outstanding
16,007,797 shares of Common Stock.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Proxy Statement for Registrants Annual
Meeting of Shareholders to be held April 19, 2005 are
incorporated by reference in Parts II and III.
PART I
General
CARBO Ceramics Inc. (the Company) is the
worlds largest producer and supplier of ceramic proppant
for use in the hydraulic fracturing of natural gas and oil
wells. In addition, the Company is the largest provider of
fracture diagnostic services through its subsidiary, Pinnacle
Technologies, Inc. (Pinnacle).
Hydraulic fracturing is the most widely used method of
increasing production from oil and gas wells. The hydraulic
fracturing process consists of pumping fluids down a natural gas
or oil well at pressures sufficient to create fractures in the
hydrocarbon-bearing rock formation. A granular material, called
proppant, is suspended and transported in the fluid and fills
the fracture, propping it open once high-pressure
pumping stops. The proppant-filled fracture creates a permeable
channel through which the hydrocarbons can flow more freely from
the formation to the well and then to the surface.
There are three primary types of proppant that can be utilized
in the hydraulic fracturing process: sand, resin-coated sand and
ceramic. Sand is the least expensive proppant, resin-coated sand
is more expensive and ceramic proppant is typically the highest
cost. The higher initial cost of ceramic proppant is justified
by the fact that the use of these proppants in certain well
conditions results in an increase in the production rate of oil
and gas, an increase in the total oil or gas that can be
recovered from the well and consequently, an increase in cash
flow for the operators of the well. The increased production
rates are primarily attributable to the higher strength and more
uniform size and shape of ceramic proppant versus alternative
materials.
Based on the Companys internally generated market
information, the Company estimates that it supplies
approximately 48% of the ceramic proppant and 8% of all proppant
used worldwide. During the year ended December 31, 2004,
the Company generated approximately 53% of its revenues in the
U.S. and 47% in international markets.
Pinnacle provides fracture diagnostic services, sells fracture
simulation software and provides fracture design services to oil
and gas companies worldwide. Pinnacles fracture simulation
software FracproPT® is the most widely used model in the
world. Using proprietary technology and software, Pinnacle can
map fractures as they are created, providing well operators with
key information regarding the dimensions and orientation of the
fracture. This information is vital in optimizing the design of
individual fracture treatments and well placement within a
reservoir. The Company currently estimates that less than 3% of
wells fractured worldwide utilize fracture diagnostics. For the
year ended December 31, 2004, Pinnacle accounted for less
than 10% of the Companys total revenues, net income and
operating assets.
Demand for ceramic proppant and fracture diagnostic services
depends primarily upon the demand for natural gas and oil and on
the number of natural gas and oil wells drilled, completed or
re-completed worldwide. More specifically, the demand for the
Companys products and services is dependent on the number
of oil and gas wells that are hydraulically fractured to
stimulate production.
Products
The Company manufactures four distinct ceramic proppants.
CARBOHSPtm
and CARBOPROP® are premium priced, high strength
proppants designed primarily for use in deep gas wells.
CARBOHSPtm
was the original ceramic proppant and was introduced in 1979.
The Company continues to manufacture and sell an improved
version of this original product.
CARBOHSPtm
has the highest strength of any of the ceramic proppants
manufactured by the Company and is used primarily in the
fracturing of deep gas wells. CARBOPROP®, which was
introduced by the Company in 1982, is slightly lower in weight
and strength than
1 FracproPT®
is a registered trademark of Gas Technology Institute and is
used under license by Pinnacle.
1
CARBOHSPtm
and was developed for use in deep gas wells that do not require
the strength of
CARBOHSPtm.
CARBOLITE® and CARBOECONOPROP® are
lightweight proppants designed for use in gas wells of moderate
depth and shallower oil wells. CARBOLITE®,
introduced in 1984, is used in medium depth oil and gas wells,
where the additional strength of ceramic proppant may not be
essential, but where higher production rates can be achieved due
to the products uniform size and spherical shape.
CARBOLITE®, is the Companys product most
commonly used in oil wells. CARBOECONOPROP®,
introduced in 1992 to compete directly with sand-based proppant,
is the Companys lowest priced product and sales volume of
this product has grown at a faster rate than the Companys
other ceramic proppants. The introduction of
CARBOECONOPROP® has resulted in ceramic proppant
being used by operators of oil and gas wells that had not
previously used ceramics. The Company believes that many of the
users of CARBOECONOPROP® had previously used sand or
resin-coated sand.(2)
Competition
The Companys chief worldwide competitor is Saint-Gobain
Proppants (Saint-Gobain), formerly Norton Proppants.
Saint-Gobain Proppants is a division of Compagnie de
Saint-Gobain, a large French glass and materials company.
Saint-Gobain manufactures ceramic proppants that directly
compete with each of the Companys products.
Saint-Gobains primary manufacturing facility is located in
Fort Smith, Arkansas. In addition, Mineracao Curimbaba
(Curimbaba), based in Brazil, manufactures a
sintered bauxite product similar to the Companys
CARBOHSPtm,
which is marketed in the United States under the name
Sinterball. Curimbaba has notified the Company that
it intends to introduce an intermediate strength ceramic
proppant similar to the Companys CARBOPROP®.
The Company believes that it would be difficult for Curimbaba to
introduce such a product without infringing patents held by the
Company and, as described below under Item 3. Legal
Proceedings, the Company and Curimbaba are currently
involved in litigation to determine if Curimbabas product
infringes a Company patent. The Company believes that Curimbaba
has not expanded its U.S. product line to include a
lightweight ceramic proppant and is unlikely to do so in light
of patents held by the Company.
In recent years, there has been an increase in the number of
competitors based overseas. Borovichi Refractory Plant
(Borovichi) is a manufacturer of ceramic proppant
located in Borovichi, Russia that began producing proppant in
1996. The Company has recently learned of a second competitor in
Russia, FORES Refractory Plant (FORES). While the
Company has limited information about Borovichi and FORES, the
Company believes that each of these companies currently
manufactures only an intermediate strength ceramic proppant and
markets its products primarily within Russia. In addition, the
Company is aware of three small manufacturers located in Russia
that have not produced volumes significant to impact the market
to date. The Company is also aware of two principal
manufacturers of ceramic proppant in China; Yixing Orient
Petroleum Proppant Company, Ltd. and GuiZhou LinHai New Material
Company, Ltd. Each of these companies produces intermediate
strength ceramic proppants that are marketed primarily in China.
Competition for
CARBOHSPtm
and CARBOPROP® principally includes ceramic proppant
manufactured by Saint-Gobain, Curimbaba and Borovichi. The
Companys CARBOLITE® and
CARBOECONOPROP® products compete primarily with
ceramic proppant produced by Saint-Gobain and with sand-based
proppant for use in the hydraulic fracturing of medium depth
natural gas and oil wells. The leading suppliers of mined sand
are Unimin Corp., Badger Mining Corp., Fairmount Minerals
Limited, Inc., Ogelbay-Norton Company, and US Silica Company.
The leading suppliers of resin-coated sand are Borden Chemical,
Inc. Oilfield Products Group and Santrol, a subsidiary of
Fairmount Minerals.
The Company believes that the most significant factors that
influence a customers decision to purchase the
Companys products are (i) price/performance ratio,
(ii) on-time delivery performance, (iii) technical
support and (iv) proppant availability. The Company
believes that its products are competitively priced and
(2) CARBOHSPtm,
CARBOPROP®, CARBOLITE®, and
CARBOECONOPROP® are registered marks of CARBO
Ceramics Inc.
2
that its delivery performance is excellent. The Company also
believes that its superior technical support has enabled it to
persuade customers to use ceramic proppant in an increasingly
broad range of applications and thus increased the overall
market for the Companys products. Since 1993, the Company
has consistently expanded its manufacturing capacity and plans
to continue its strategy of adding capacity to meet anticipated
future increases in sales demand.
The Company continually conducts testing and development
activities with respect to alternative raw materials to be used
in the Companys existing and alternative production
methods. The Company is not aware of the development of
alternative products for use as proppant in the hydraulic
fracturing process that would significantly impact the use of
ceramic proppants. The Company believes that the main barriers
to entry into the ceramic proppant industry are the patent
rights held by the Company and certain of its current
competitors, the know-how and trade secrets
necessary to manufacture a competitive product and the capital
costs involved in building production facilities of sufficient
size to be operated efficiently.
Customers and Marketing
The Companys largest customers are, in alphabetical order,
BJ Services Company, Halliburton Energy Services, Inc. and
Schlumberger Limited, the three largest participants in the
worldwide petroleum pressure pumping industry. These companies
collectively accounted for approximately 65% of the
Companys 2004 revenues and approximately 71% of the
Companys 2003 revenues. However, the end users of the
Companys products are the operators of natural gas and oil
wells that hire the pressure pumping service companies to
hydraulically fracture wells. The Company works both with the
pressure pumping service companies and directly with the
operators of natural gas and oil wells to present the technical
and economic advantages of using ceramic proppant. The Company
generally supplies its customers with products on a just-in-time
basis, with transactions governed by individual purchase orders.
Continuing sales of product depend on the Companys direct
customers and the well operators being satisfied with both
product quality and delivery performance.
The Company recognizes the importance of a technical marketing
program when selling a product that offers financial benefits
over time but is initially more costly than alternative
products. The Company markets its products both to its direct
customers and to owners and operators of natural gas and oil
wells. The Companys sales and marketing staff regularly
calls on and keeps close contact with the people who are
influential in the proppant purchasing decision: production
companies, regional offices of oilfield service companies that
offer pressure pumping services and various completion
engineering consultants. Beginning in 1999, the Company
increased its marketing efforts to production companies and has
continued to expand its relationships with production companies.
The Company increased the size of its technical sales force in
recent years and plans to continue to increase its efforts to
educate end users on the benefits of using ceramic proppant.
While the Companys products have historically been used in
very deep wells that require high-strength proppant, the Company
believes that there is economic benefit to well operators of
using ceramic proppant in shallower wells that do not
necessarily require a high-strength proppant. The Company
believes that its education-based technical marketing efforts
have allowed it to capture a greater portion of the market for
sand-based proppant in recent years and will continue to do so
in the future.
The Company provides a variety of technical support services and
has developed computer software that models the return on
investment achievable by using the Companys ceramic
proppant versus other proppant in the hydraulic fracturing of a
natural gas or oil well. In addition to the increased technical
marketing effort, the Company has engaged in large-scale field
trials to demonstrate the economic benefits of its products and
validate the findings of its computer simulations. Occasionally,
the Company will sell its products on a discounted basis in
exchange for a production companys agreement to provide
production data for direct comparison of the results of
fracturing with ceramic proppant as compared to alternative
proppants.
The Companys worldwide sales and marketing activities are
coordinated by its North American and international marketing
managers. The Companys international marketing efforts in
2004 were conducted through its sales offices in Aberdeen,
Scotland, and Moscow, Russia and through commissioned sales
agents located in South America, China and Australia.
3
The Companys products and services are used worldwide by
U.S. customers operating domestically and abroad, and by
foreign customers. Sales outside the United States accounted for
47%, 36% and 30% of the Companys sales for 2004, 2003 and
2002, respectively. The increase in international sales in 2004
was primarily attributable to increased demand for the
Companys products in Russia. The distribution of the
Companys international and domestic revenues is shown
below, based upon the region in which the customer used the
products and services:
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2004 | |
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2003 | |
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2002 | |
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($ In millions) | |
Location
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United States
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$ |
118.7 |
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$ |
108.0 |
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$ |
88.0 |
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International
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104.4 |
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61.9 |
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38.3 |
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Total
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$ |
223.1 |
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$ |
169.9 |
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$ |
126.3 |
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Distribution
The Company maintains finished goods inventories at its plants
in New Iberia, Louisiana; Eufaula, Alabama; McIntyre, Georgia;
and Luoyang, China; and at 11 remote stocking facilities located
in Rock Springs, Wyoming; Oklahoma City, Oklahoma;
San Antonio, Texas; Edmonton, Alberta, Canada; Grande
Prairie, Alberta, Canada; Rotterdam, The Netherlands; Jebel Ali,
United Arab Emirates; Adelaide, Australia; Tianjin, China;
Tyumen, Russia; and Singapore. The North American remote
stocking facilities consist of bulk storage silos with truck
trailer loading facilities. The Company owns the facilities in
San Antonio, Rock Springs, Edmonton and Grande Prairie and
subcontracts the operation of the facilities and transportation
to a local trucking company in each location. The remaining
North American stocking facilities are owned and operated by
local companies under contract with the Company. International
remote stocking sites are duty-free warehouses operated by
independent owners. North American sites are typically supplied
by rail, and international sites are typically supplied by
container ship. In total, the Company leases 279 rail cars for
use in the distribution of its products and has plans to
increase this total to approximately 440 rail cars in 2005. The
increase in railcars will be necessary to support the increased
volume of domestic shipments anticipated upon completion of the
Companys new manufacturing facility in Wilkinson County,
Georgia. The price of the Companys products sold for
delivery in the lower 48 United States and Canada includes
just-in-time delivery of proppant to the operators well
site, which eliminates the need for customers to maintain an
inventory of ceramic proppant.
Raw Materials
Ceramic proppant is made from alumina-bearing ores (commonly
referred to as clay, bauxite, bauxitic clay or kaolin, depending
on the alumina content), that are readily available on the world
market. Bauxite is largely used in the production of aluminum
metal, refractory material and abrasives. The main deposits of
alumina-bearing ores in the United States are in Arkansas,
Alabama and Georgia; other economically mineable deposits are
located in Australia, Brazil, China, Gabon, India, Jamaica,
Russia and Surinam.
For the production of
CARBOHSPtm
in the Companys New Iberia, Louisiana, and McIntyre,
Georgia, facilities, the Company uses calcined, abrasive-grade
bauxite imported from Australia, and typically purchases its
annual requirements at the sellers current prices. The
Company has entered into an agreement with a foreign supplier to
supply its anticipated need for this ore at a fixed price
through 2005. While prices for the material are fixed through
2005, the Company has seen recent increases in the cost (which
is borne by the Company) of transporting this material to the
U.S. For the production of CARBOPROP®, also
produced in both New Iberia and McIntyre, the Company uses a
variety of materials that meet specific chemical and
mineralogical requirements. Raw material for the production of
CARBOPROP® may be either as-mined bauxitic clays or
a blend of bauxite and kaolin, either of which is readily
available to the Company at sellers current prices or
through long-term contracts.
4
The Companys Eufaula facility uses primarily locally mined
kaolin for the production of CARBOLITE® and
CARBOECONOPROP®. The Company has entered into a
contract that requires a supplier to sell to the Company up to
200,000 net tons of kaolin per year and the Company to
purchase from the supplier 70% of the Eufaula facilitys
annual kaolin requirements through 2010.
The Companys production facility in McIntyre, Georgia,
uses locally mined uncalcined kaolin for the production of
CARBOECONOPROP®. During 2002 and 2003, the Company
acquired on both a fee simple and leasehold basis, acreage in
Wilkinson County, Georgia, which contains approximately
12 million tons of raw material suitable for production of
CARBOLITE® and CARBOECONOPROP®. At
current production rates, the acquired raw material would supply
the needs of the McIntyre facility for a period in excess of
60 years. Based on anticipated production capacity after
the planned construction of a second plant in the area, these
raw material reserves would supply the needs of both plants for
a period in excess of 30 years. The Company has entered
into a long-term agreement with a third party to mine and
transport this material at a fixed price subject to annual
adjustment. The agreement requires the Company to utilize the
third party to mine and transport at least 80% of the McIntyre
facilitys annual kaolin requirement.
The Companys production facility in Luoyang, China, uses
locally mined kaolin and bauxite for the production of
CARBOPROP® and CARBOLITE®. Each of these
materials is purchased under long-term contracts with a minimum
term of eight years. The contracts stipulate a fixed price
subject to periodic adjustment. Under the terms of the agreement
covering the purchase of bauxite, the Company has an obligation
to purchase, in total, a minimum of 10,000 metric tons of
bauxite per year or 100% of its annual requirements for bauxite
if it purchases less than 10,000 metric tons per year. Under the
terms of the agreement covering the purchase of kaolin, the
Company has an obligation to purchase a minimum of 80% of its
annual requirement for kaolin from a single supplier. There is
no minimum purchase commitment under the terms of either
agreement.
Production Process
Ceramic proppants are made by grinding or dispersing ore to a
fine powder, combining the powder into small pellets and firing
the pellets in a rotary kiln.
The Company uses two different methods to produce ceramic
proppant. The Companys plants in New Iberia, Louisiana;
McIntyre, Georgia; and Luoyang, China, use a dry process (the
Dry Process) which utilizes clay, bauxite, bauxitic
clay or kaolin. The raw material is ground, pelletized and
screened. The manufacturing process is completed by firing the
product in a rotary kiln. The Company believes its competitors
also use some form of the Dry Process to produce their ceramic
proppant.
The Companys plant in Eufaula, Alabama, uses a wet process
(the Wet Process), which starts with kaolin from
local mines which is formed into a water slurry. The slurry is
then pelletized in a dryer and the pellets are then fired in a
rotary kiln. The Company believes that the Wet Process is unique
to its plant in Eufaula, Alabama. The Company will utilize the
Wet Process in a production facility currently under
construction in Wilkinson County, Georgia.
Patent Protection and Intellectual Property
The Company makes ceramic proppant by processes and techniques
that involve a high degree of proprietary technology, some of
which are protected by patents.
The Company owns four U.S. patents and one Argentinean
patent. Two of these U.S. patents and the foreign patent
relate to the CARBOPROP® product. One of these
U.S. patents relates to the CARBOLITE® and
CARBOECONOPROP® products. The Companys
U.S. patents relating to the CARBOPROP® product expire
in 2006. The Companys U.S. patent relating to the
CARBOLITE® and CARBOECONOPROP® products expires in
2009.
The Company owns two U.S. patent applications (together
with a number of foreign counterparts to one of the applications
in foreign jurisdictions) that cover ceramic proppant and
processes for making ceramic proppant. A request for continued
examination of one of these patent applications will be filed
with the
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U.S. Patent Office in 2005. The Company also owns two
U.S. patent applications (together with a number of
counterparts to one of the applications in foreign
jurisdictions) that cover scouring and grinding media, and
processes for their preparation. The applications are in the
early stages of the patent prosecution process, and patents may
not issue on such applications in any jurisdiction for some
time, if they issue at all.
The Company believes that its patents have been and will
continue to be important in enabling the Company to compete in
the market to supply proppant to the natural gas and oil
industry. The Company intends to enforce, and has in the past
vigorously enforced, its patents. The Company is currently, as
described below under Item 3. Legal
Proceedings, and may from time to time in the future be,
involved in litigation to determine the enforceability, scope
and validity of its patent rights. Past disputes with the
Companys main competitor have been resolved in settlements
that permit the Company to continue to benefit fully from its
patent rights. The Company and this competitor have
cross-licensed certain of their respective patents relating to
intermediate and low density proppant on both a royalty-free and
royalty-bearing basis. Royalties under these licenses are not
material to the Companys financial results. As a result of
these cross licensing arrangements, the Company is able to
produce a broad range of ceramic proppant while third parties
are unlikely to be able to produce certain of these ceramic
proppants without infringing on the patent and/or licensing
rights held by the Company, the above-referenced competitor or
both. In addition to patent rights, the Company uses a
significant amount of trade secrets, or Know-how,
and other proprietary information and technology in the conduct
of its business. None of this Know-how and
technology is licensed to or from third parties.
Pinnacle owns two U.S. patent applications (together with a
number of counterparts to one of the applications in numerous
foreign jurisdictions) that cover certain of its proprietary
systems. The patent applications are in the early stages of the
patent prosecution process, and patents may not issue on such
applications in any jurisdiction for some time, if they issue at
all. Pinnacle also licenses several patents from third parties
for use in its business. In addition to patent rights, Pinnacle
uses a significant amount of Know-how and other
proprietary technology in the conduct of its business, and a
substantial portion of this Know-how and technology
is licensed by Pinnacle from third parties.
Production Capacity
The Company believes that constructing adequate capacity ahead
of demand while incorporating new technology to reduce
manufacturing costs are important competitive strategies to
increase its overall share of the market for proppant. Prior to
1993, the Companys production capacity was in excess of
its sales requirements. Since that time, the Company has been
expanding its capacity in order to meet the generally increasing
demand for its products. In 1993, the Company increased the
capacity of the Eufaula facility from 90 million pounds per
year to 170 million pounds per year, in response to the
increasing demand for the Companys CARBOLITE®
and CARBOECONOPROP® products. In 1995, the Company
completed a 40 million-pound per year capacity expansion at
the New Iberia facility, intended to meet increasing demand for
CARBOHSPtm
and CARBOPROP®. In 1996, the Company commenced
operation of its second 80 million-pound per year expansion
of the Eufaula plant bringing total capacity at the facility to
250 million pounds per year. Subsequent modifications to
the Eufaula plant and revisions to certain permits increased its
capacity to 260 million pounds per year in late 2004. In
2003, the Company completed installation of additional equipment
in its New Iberia facility to increase production capacity to
120 million pounds per year.
In June 1999, the Company substantially completed construction
of a new manufacturing facility in McIntyre, Georgia. Design
capacity of the plant was 200 million pounds per year and
the total initial cost of the plant was approximately
$60 million. During 2002 and 2003, the Company spent
approximately $17.2 million to expand the capacity of the
McIntyre facility to 275 million pounds per year. This
expansion was completed in early 2003.
In late 2002, the Company completed construction of a new
manufacturing facility in Luoyang, China, at a cost of
approximately $10 million. The plant began operation on
schedule in the fourth quarter of 2002 and the first commercial
shipments were made from the plant in January 2003. In 2004, the
Company added a
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second production line to the Luoyang, China facility at a cost
of approximately $6 million. The second production line
increased annual capacity at the Luoyang, China facility to
100 million pounds.
In 2004, the Company began construction of a new manufacturing
facility in Wilkinson County, Georgia. This facility is expected
to cost $62 million, have annual capacity of
250 million pounds, and be completed at the end of 2005.
The following table sets forth the current capacity of each of
the Companys existing manufacturing facilities:
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Location |
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Annual Capacity | |
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Products | |
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(Millions of pounds) | |
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New Iberia, Louisiana
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120 |
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CARBOHSP and CARBOPROP® |
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Eufaula, Alabama
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260 |
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CARBOLITE® and CARBOECONOPROP® |
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McIntyre, Georgia
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275 |
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CARBOLITE®, CARBOECONOPROP® |
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CARBOHSP and CARBOPROP® |
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Luoyang, China
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100 |
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CARBOPROP® and CARBOLITE® |
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Total current capacity
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755 |
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The Company generally supplies its customers with products on a
just-in-time basis and operates without any material backlog.
Long-lived assets by geographic area
Long-lived assets, consisting of net property, plant and
equipment and goodwill, as of December 31 in the United
States and other countries are as follows:
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2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In millions) | |
Long-lived assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States
|
|
$ |
130.2 |
|
|
$ |
124.1 |
|
|
$ |
119.4 |
|
|
International (primarily China)
|
|
|
17.0 |
|
|
|
14.4 |
|
|
|
11.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
147.2 |
|
|
$ |
138.5 |
|
|
$ |
131.2 |
|
|
|
|
|
|
|
|
|
|
|
Risks associated with the Companys international
operations are described under Item 7.
Managements Discussion and Analysis of Financial Condition
and Results of Operations Trends, Risks and
Uncertainties Our international operations subject
us to risks inherent in doing business on an international level
that could adversely impact our results of operations.
Environmental and Other Governmental Regulations
The Company believes that its operations are in substantial
compliance with applicable federal, state and local
environmental and safety laws and regulations. The Company does
not anticipate any significant expenditure in order to continue
to comply with such laws and regulations.
Employees
At December 31, 2004, the Company had 426 full-time
employees. In addition to the services of its employees, the
Company employs the services of consultants as required. The
Companys employees are not represented by labor unions.
There have been no work stoppages or strikes during the last
three years that have resulted in the loss of production or
production delays. The Company believes its relations with its
employees are satisfactory.
7
Forward-Looking Information
The Private Securities Litigation Reform Act of 1995 provides a
safe harbor for forward-looking statements. This
Form 10-K, the Companys Annual Report to
Shareholders, any Form 10-Q or any Form 8-K of the
Company or any other written or oral statements made by or on
behalf of the Company may include forward-looking statements
which reflect the Companys current views with respect to
future events and financial performance. The words
believe, expect, anticipate,
project and similar expressions identify
forward-looking statements. Readers are cautioned not to place
undue reliance on these forward-looking statements, each of
which speaks only as of the date the statement was made. The
Company undertakes no obligation to publicly update or revise
any forward-looking statements, whether as a result of new
information, future events or otherwise. The Companys
forward-looking statements are based on assumptions that we
believe to be reasonable but that may not prove to be accurate.
All of the Companys forward-looking information is subject
to risks and uncertainties that could cause actual results to
differ materially from the results expected. Although it is not
possible to identify all factors, these risks and uncertainties
include the risk factors discussed below.
The Companys results of operations could be adversely
affected if its business assumptions do not prove to be accurate
or if adverse changes occur in the Companys business
environment, including but not limited to:
|
|
|
|
|
a potential decline in the demand for oil and natural gas; |
|
|
|
potential declines or increased volatility in oil and natural
gas prices that would adversely affect our customers, the energy
industry or our production costs; |
|
|
|
potential reductions in spending on exploration and development
drilling in the oil and natural gas industry that would reduce
demand for our products and services; |
|
|
|
the development of alternative stimulation techniques; |
|
|
|
the development of alternative proppants for use in hydraulic
fracturing; |
|
|
|
general global economic and business conditions; |
|
|
|
fluctuations in foreign currency exchange rates; and |
|
|
|
the potential expropriation of assets by foreign governments. |
The Companys results of operations could also be adversely
affected as a result of worldwide economic, political and
military events, including war, terrorist activity or
initiatives by the Organization of the Petroleum Exporting
Countries. For further information, see Item 7.
Managements Discussion and Analysis of Financial Condition
and Results of Operations Trends, Risks and
Uncertainties.
Available Information
The Companys annual reports on Form 10-K, quarterly
reports on Form 10-Q, current reports on Form 8-K and
amendments to those reports filed or furnished pursuant to
Section 13(a) or 15(d) of the Exchange Act are made
available free of charge on the Companys internet website
at http://www.carboceramics.com as soon as reasonably
practicable after such material is filed with, or furnished to,
the Securities and Exchange Commission (SEC).
The public may read and copy any materials the Company files
with the SEC at the SECs Public Reference Room at
450 Fifth Street, NW, Washington DC 20549. The public may
obtain information on the operation of the Public Reference Room
by calling the SEC at 1-800-SEC-0330. The SEC maintains an
Internet site that contains reports, proxy and information
statements, and other information regarding issuers that file
electronically with the SEC, at http://www.sec.gov.
8
The Company maintains its corporate headquarters (approximately
8,000 square feet of leased office space) in Irving, Texas,
owns its manufacturing facilities, land and substantially all of
the related production equipment in New Iberia, Louisiana, and
Eufaula, Alabama, and leases its McIntyre, Georgia, facility
through 2016, at which time title will be conveyed to the
Company. The Company owns the buildings and production equipment
at its facility in Luoyang, China, and has been granted use of
the land on which the facility is located through 2051 under the
terms of a land use agreement with the Peoples Republic of
China. The Company maintains a sales office in Houston, Texas
(approximately 2,100 square feet of leased office space).
The facility in New Iberia, Louisiana, located on 24 acres
of land owned by the Company, consists of two production units
(approximately 85,000 square feet), a laboratory
(approximately 4,000 square feet) and an office building
(approximately 3,000 square feet). The Company also owns an
80,000 square foot warehouse on the plant grounds in New
Iberia, Louisiana.
The facility in Eufaula, Alabama, located on 14 acres of
land owned by the Company, consists of one production unit
(approximately 111,000 square feet), a laboratory
(approximately 2,000 square feet) and an office
(approximately 1,700 square feet).
The facility in McIntyre, Georgia, includes real property,
consisting of approximately 36 acres, plant and equipment
that are leased by the Company from the Development Authority of
Wilkinson County. The term of the lease commenced on
September 1, 1997 and terminates on December 1, 2016.
Under the terms of the lease, as amended in 2003, the Company
was responsible for all costs incurred in connection with the
premises, including costs of construction of the plant and
equipment. As an inducement to locate the facility in Wilkinson
County, Georgia, the Company received certain ad-valorem
property tax incentives. The lease and a related memorandum of
understanding define a negotiated value of the Companys
leasehold interest during the term of the lease. The lease also
calls for annual payments of additional rent to the Development
Authority of Wilkinson County. The total additional rent
payments are immaterial in relation to the cost of the facility
borne by the Company. At the termination of the lease, title to
all of the real property, plant and equipment will be conveyed
to the Company in exchange for nominal consideration. The
Company has the right to purchase the property, plant and
equipment at any time during the term of the lease for a nominal
price plus payment of any additional rent due to the Development
Authority of Wilkinson County through the remaining lease term.
The facility in Luoyang, China, is located on approximately
11 acres and consists of various production and support
buildings (approximately 106,000 square feet), a laboratory
(approximately 6,000 square feet), and two administrative
buildings (each of which is approximately 6,000 square
feet).
The Companys customer service and distribution operations
are located at the New Iberia facility, while its quality
control, testing and development functions operate at the New
Iberia, Eufaula and McIntyre facilities. The Company owns
distribution facilities in San Antonio, Texas; Rock
Springs, Wyoming; and Edmonton and Grande Prairie, Alberta,
Canada.
During 2002 and 2003, the Company completed the acquisition of
approximately 1,500 acres of land and leasehold interests
in Wilkinson County, Georgia, near its plant in McIntyre,
Georgia. The land contains approximately 12 million tons of
raw material for use in the production of the Companys
lightweight ceramic proppants. The Company has contracted with a
third party to mine and haul the reserves and bear the
responsibility for subsequent reclamation of the mined areas.
The Companys wholly-owned subsidiary, Pinnacle
Technologies, Inc., leases its corporate headquarters in
San Francisco, California (approximately 6,800 square
feet), and maintains leased offices totaling approximately
27,000 square feet in Houston, Texas; Centennial, Colorado;
Delft, The Netherlands; and Calgary, Alberta, Canada. Pinnacle
also owns its field office (approximately 2,800 square
feet) in Bakersfield, California.
9
|
|
Item 3. |
Legal Proceedings |
The Company and Curimbaba are currently involved in litigation
in Texas federal district court to determine if Curimbabas
intermediate strength product infringes a patent owned by the
Company. The Company does not believe that this proceeding will
have a material adverse effect on its business or its results of
operations.
From time to time, the Company is the subject of legal
proceedings arising in the ordinary course of business. The
Company does not believe that any of these proceedings will have
a material adverse effect on its business or its results of
operations.
|
|
Item 4. |
Submission of Matters to a Vote of Security Holders |
No matters were submitted to a vote of security holders during
the fourth quarter of fiscal year 2004.
Executive Officers of the Registrant
Dr. C. Mark Pearson (age 49) has served as President
and Chief Executive Officer since April 2001. Prior to assuming
these positions, Dr. Pearson served as the Companys
Senior Vice President of Marketing & Technology from
March 1997 to 2001. Prior to joining the Company,
Dr. Pearson was an Associate Professor of Petroleum
Engineering at the Colorado School of Mines from 1995 to March
1997. Dr. Pearson held various positions with Atlantic
Richfield Company from 1984 to 1995.
Paul G. Vitek (age 46) has been the Senior Vice President
of Finance and Administration and Chief Financial Officer since
January 2000. Prior to serving in his current capacity,
Mr. Vitek served as Vice President of Finance from February
1996 and has served as Treasurer and Secretary of the Company
since 1988.
Mark L. Edmunds (age 49) has been the Vice President,
Operations since April 2002. From 2000 until joining the
Company, Mr. Edmunds served as Business Unit Manager and
Plant Manager for FMC Corporation. Prior to 2000,
Mr. Edmunds served Union Carbide Corporation and The Dow
Chemical Company in a variety of management positions including
Director of Operations, Director of Internal Consulting and
Manufacturing Operations Manager.
Christopher A. Wright (age 40) has been a Vice President of
the Company since May 2002. Mr. Wright has been President
of Pinnacle Technologies, Inc., a provider of fracture
diagnostic products and services, and subsidiary of the Company,
since its founding in 1992.
All officers are elected at the Annual Meeting of the Board of
Directors for one-year terms or until their successors are duly
elected. There are no arrangements between any officer and any
other person pursuant to which he was selected as an officer.
There is no family relationship between any of the named
executive officers or between any of them and the Companys
directors.
PART II
|
|
Item 5. |
Market for Registrants Common Equity and Related
Stockholder Matters |
Common Stock Market Prices and Dividends
The Companys Common Stock is traded on the New York Stock
Exchange (ticker symbol CRR). The approximate number of holders,
including both record holders and individual participants in
security position listings, of the Companys Common Stock
at February 15, 2005 was 13,600.
10
High and low stock prices and dividends for the last two fiscal
years were:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Sales Price | |
|
Cash | |
|
Sales Price | |
|
Cash | |
|
|
| |
|
Dividends | |
|
| |
|
Dividends | |
Quarter Ended |
|
High | |
|
Low | |
|
Declared | |
|
High | |
|
Low | |
|
Declared | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
March 31
|
|
$ |
66.45 |
|
|
$ |
50.10 |
|
|
$ |
0.10 |
|
|
$ |
35.90 |
|
|
$ |
30.72 |
|
|
$ |
0.09 |
|
June 30
|
|
|
74.00 |
|
|
|
61.15 |
|
|
|
0.10 |
|
|
|
39.97 |
|
|
|
32.65 |
|
|
|
0.09 |
|
September 30
|
|
|
73.37 |
|
|
|
64.07 |
|
|
|
0.12 |
|
|
|
39.25 |
|
|
|
35.29 |
|
|
|
0.10 |
|
December 31
|
|
|
77.80 |
|
|
|
67.78 |
|
|
|
0.12 |
|
|
|
53.65 |
|
|
|
36.14 |
|
|
|
0.10 |
|
The Company currently expects to continue its policy of paying
quarterly cash dividends, although there can be no assurance as
to future dividends because they depend on future earnings,
capital requirements and financial condition.
|
|
Item 6. |
Selected Financial Data |
The following selected financial data are derived from the
audited consolidated financial statements of the Company. The
data should be read in conjunction with Managements
Discussion and Analysis of Financial Condition and Results of
Operations and the financial statements and notes thereto
included elsewhere in this Report.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
2000 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share data) | |
Statement of Income Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
$ |
223,054 |
|
|
$ |
169,936 |
|
|
$ |
126,308 |
|
|
$ |
137,226 |
|
|
$ |
93,324 |
|
|
Cost of sales
|
|
|
129,701 |
|
|
|
102,316 |
|
|
|
78,753 |
|
|
|
82,919 |
|
|
|
61,330 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
93,353 |
|
|
|
67,620 |
|
|
|
47,555 |
|
|
|
54,307 |
|
|
|
31,994 |
|
|
Selling, general and administrative expenses(1)
|
|
|
27,955 |
|
|
|
20,606 |
|
|
|
16,875 |
|
|
|
14,732 |
|
|
|
8,837 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
65,398 |
|
|
|
47,014 |
|
|
|
30,680 |
|
|
|
39,575 |
|
|
|
23,157 |
|
|
Other, net
|
|
|
824 |
|
|
|
73 |
|
|
|
563 |
|
|
|
1,106 |
|
|
|
268 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes
|
|
|
66,222 |
|
|
|
47,087 |
|
|
|
31,243 |
|
|
|
40,681 |
|
|
|
23,425 |
|
|
Income taxes
|
|
|
24,549 |
|
|
|
17,518 |
|
|
|
11,529 |
|
|
|
14,483 |
|
|
|
8,595 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
41,673 |
|
|
$ |
29,569 |
|
|
$ |
19,714 |
|
|
$ |
26,198 |
|
|
$ |
14,830 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
2.62 |
|
|
$ |
1.90 |
|
|
$ |
1.29 |
|
|
$ |
1.76 |
|
|
$ |
1.01 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
$ |
2.60 |
|
|
$ |
1.88 |
|
|
$ |
1.28 |
|
|
$ |
1.74 |
|
|
$ |
1.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
2000 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share data) | |
Balance Sheet Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
$ |
146,282 |
|
|
$ |
92,709 |
|
|
$ |
64,867 |
|
|
$ |
76,502 |
|
|
$ |
47,415 |
|
|
Current liabilities excluding bank borrowings
|
|
|
29,192 |
|
|
|
16,432 |
|
|
|
17,940 |
|
|
|
11,127 |
|
|
|
9,415 |
|
|
Bank borrowings-current
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and equipment, net
|
|
|
125,385 |
|
|
|
116,664 |
|
|
|
111,797 |
|
|
|
82,527 |
|
|
|
78,007 |
|
|
Total assets
|
|
|
297,517 |
|
|
|
235,124 |
|
|
|
199,610 |
|
|
|
159,029 |
|
|
|
125,422 |
|
|
Total shareholders equity
|
|
|
244,367 |
|
|
|
200,139 |
|
|
|
168,585 |
|
|
|
136,942 |
|
|
|
106,140 |
|
|
Cash dividends per share
|
|
$ |
0.440 |
|
|
$ |
0.380 |
|
|
$ |
0.360 |
|
|
$ |
0.345 |
|
|
$ |
0.300 |
|
|
|
(1) |
Selling, general and administrative (SG&A) expenses for
2003, 2002, 2001 and 2000 include costs of start-up activities
of $80,000, $1,099,000, $35,000 and $27,000, respectively.
Start-up costs for 2003 are related to expansion of the McIntyre
and New Iberia facilities and initial operation of the new China |
11
|
|
|
facility. Start-up costs for 2002 and 2001 are related to the
new production facility in China, including organizational and
administrative costs associated with plant construction plus
labor, materials and utilities expended to bring installed
equipment to operating condition. Start-up costs in 2000 consist
of labor, materials and utilities expended in bringing installed
equipment to normal operating conditions at the Companys
plant in McIntyre, Georgia. SG&A expenses in 2002 also
include the accrual of a $993,000 reserve related to a legal
judgment against the Company. SG&A expenses in 2004 and 2003
also include losses of $1,144,000 and $717,000, respectively,
associated with the disposal of certain equipment and impairment
of certain Pinnacle software. |
|
|
Item 7. |
Managements Discussion and Analysis of Financial
Condition and Results of Operations |
Executive Level Overview
CARBO Ceramics Inc. generates revenue through the sale of
products and services to the oil and gas industry. The
Companys principal business consists of manufacturing and
selling ceramic proppant for use in the hydraulic fracturing of
oil and natural gas wells. The Companys products and
services help oil and gas producers increase production and
recovery rates from their wells, thereby lowering overall
reservoir development costs. As a result, the Companys
business is dependent to a large extent on the level of drilling
activity in the oil and gas industry worldwide. However, the
Company has increased its revenues and income over an extended
period and across various industry business cycles by increasing
its share of the worldwide market for all types of proppant.
While the Companys ceramic proppants are more expensive
than alternative non-ceramic proppants, the Company has been
able to demonstrate the cost-effectiveness of its products to
numerous operators of oil and gas wells through increased
technical marketing activity. The Company believes its future
prospects will benefit from both an expected increase in
drilling activity worldwide and the desire of industry
participants to lower their overall development costs.
Recently, the Company has expanded its operations outside the
United States. International revenues represented 47%, 36% and
30% of total revenues, respectively, over the past three years.
In 2002 the Company constructed a manufacturing plant in China,
its first plant located outside the United States, and completed
a second production line at the facility in 2004 that doubled
that plants capacity. In 2004, the Company opened a sales
office in Moscow, Russia and established distribution operations
in this country. The Company also continues to evaluate the
possibility of building a production facility in Russia. The
Company believes international operations will continue to
represent an important role in its future growth.
Revenue growth in recent years has been driven primarily by
increases in sales volume. Because the Companys products
compete in part against lower-cost alternatives, price increases
for the Companys products have been minimal in recent
years and the Company expects future growth will continue to be
dependent on increasing sales volume. As a result, the Company
initiated construction of significant new manufacturing capacity
in 2004 to meet anticipated future demand.
The Companys gross profit margins are principally impacted
by manufacturing costs and the Companys production levels
as a percentage of its capacity. While most direct production
expenses have been relatively stable or predictable over time,
natural gas, which is used in the production process, has varied
from approximately 14% to 31% of total monthly direct production
costs over the last three years due to the price volatility of
this fuel source. The Companys practice had been to
purchase its estimated annual natural gas requirement in the
spring of each year. However, beginning in 2003, the Company
initiated a program to purchase its natural gas requirement at
various times during the year, in order to average the cost and
reduce exposure to short-term spikes in commodity prices.
Despite the efforts to reduce exposure to changes in natural gas
prices, it is possible that, given the significant portion of
manufacturing costs represented by this fuel, future changes in
net income may not be proportionate to changes in revenue.
Management believes that the addition of new manufacturing
capacity will be critical to the Companys ability to
continue its long-term growth in sales volume and revenue. Since
1997, the Company has more than doubled its production capacity
and currently has under construction a second manufacturing
plant in Wilkinson County, Georgia. When complete, the new plant
will add 250 million pounds of production capacity per
year, a 33% increase over current production capacity. While the
Company has operated near full capacity
12
for much of this period, the addition of significant new
capacity in the future could adversely impact gross profit and
operating margins if the timing of this new capacity does not
match increases in demand for the Companys products.
As the Companys sales volume has increased, and as the
Company has expanded in international markets, there has been an
increase in activities and expenses related to marketing,
distribution, research and development, and finance and
administration. As a result, selling, general and administrative
expenses have increased as a percentage of revenue in recent
years. In the future, the Company expects to continue to
actively pursue new business opportunities by:
|
|
|
|
|
increasing marketing activities, |
|
|
|
improving and expanding its distribution capabilities, |
|
|
|
focusing on new product development, and |
|
|
|
increasing international activities. |
The Company expects that these activities will generate
increased revenue and that selling, general and administrative
expenses as a percentage of revenue will not change
significantly.
General Business Conditions
The Companys business is significantly impacted by the
number of natural gas wells drilled in North America, where the
majority of wells are hydraulically fractured. In markets
outside North America, sales of the Companys products are
less dependent on natural gas markets but are influenced by the
overall level of drilling and hydraulic fracturing activity.
Furthermore, because the decision to use ceramic proppant is
based on comparing the cost of ceramic proppant to the future
value derived from increased production rates, the
Companys business is influenced by the current and
expected prices of natural gas and oil.
Natural gas prices and drilling activity in the North American
market have been highly variable over the past three years. In
2002, the average natural gas rig count declined by 26% in the
U.S. and 24% in Canada compared to 2001. In 2003, activity
levels in North America rebounded and the Company established
new sales volume records in a number of regions including the
U.S. Rocky Mountains, Canada and East Texas. In addition,
the Company experienced significant sales growth in overseas
markets due to an increase in drilling and fracturing activity
in Europe and Asia. Throughout 2004, worldwide oil and natural
gas prices and related drilling activity levels remained very
strong. As a result, the Company experienced record demand for
its products worldwide.
Critical Accounting Policies
The consolidated financial statements are prepared in accordance
with accounting principles generally accepted in the U.S., which
require the Company to make estimates and assumptions (see
Note 1 to the consolidated financial statements). The
Company believes that, of its significant accounting policies,
the following may involve a higher degree of judgment and
complexity.
Revenue is recognized when title passes to the customer upon
delivery. The Company generates a significant portion of its
revenues and corresponding accounts receivable from sales to the
petroleum pressure pumping industry. In addition, the Company
generates a significant portion of its revenues and
corresponding accounts receivable from sales to three major
customers, all of which are in the petroleum pressure pumping
industry. As of December 31, 2004, approximately 59% of the
balance in accounts receivable was attributable to those three
customers. As stated in Note 1 to the consolidated
financial statements, credit losses historically have been
insignificant and, except in circumstances in which management
was aware of a specific customers inability to meet its
financial obligations (e.g., bankruptcy filings), the Company
generally did not record a reserve for bad debts. Due to the
Companys growth and the increasing proportion of its
international sales, beginning in 2004 the Company established
an allowance for doubtful accounts based on a percentage of
sales and periodically evaluates the allowance based on a review
of trade accounts receivable. Trade accounts receivable are
periodically reviewed for collectibility based on
customers past credit history and current
13
financial condition, and the allowance is adjusted, if
necessary. If a prolonged economic downturn in the petroleum
pressure pumping industry were to occur or, for some other
reason, any of the Companys primary customers were to
experience significant adverse conditions, its estimates of the
recoverability of accounts receivable could be reduced by a
material amount and its allowance for doubtful accounts could be
increased by material amounts. At December 31, 2004, the
allowance for doubtful accounts totaled $0.7 million.
Inventory is stated at the lower of cost or market. Obsolete or
unmarketable inventory historically has been insignificant and
generally written off when identified. Assessing the ultimate
realization of inventories requires judgments about future
demand and market conditions, and management believes that
current inventories are properly valued at cost. Accordingly, no
reserve to write-down inventories has been recorded. If actual
market conditions are less favorable than those projected by
management, inventory write-downs may be required.
Income taxes are provided for in accordance with Statement of
Financial Accounting Standards (SFAS) No. 109,
Accounting for Income Taxes. This standard takes
into account the differences between financial statement
treatment and tax treatment of certain transactions. Deferred
tax assets and liabilities are recognized for the future tax
consequences attributable to differences between the financial
statement carrying amounts of existing assets and liabilities
and their respective tax bases. Deferred tax assets and
liabilities are measured using enacted tax rates expected to
apply to taxable income in the years in which those temporary
differences are expected to be recovered or settled. The effect
of a change in tax rates is recognized as income or expense in
the period that includes the enactment date. This calculation
requires the Company to make certain estimates about its future
operations. Changes in state, federal and foreign tax laws, as
well as changes in the Companys financial condition, could
affect these estimates.
Long-lived assets, which include property, plant and equipment,
goodwill and other intangibles, and other assets comprise a
significant amount of the Companys total assets. The
Company makes judgments and estimates in conjunction with the
carrying value of these assets, including amounts to be
capitalized, depreciation and amortization methods and useful
lives. Additionally, the carrying values of these assets are
periodically reviewed for impairment or whenever events or
changes in circumstances indicate that the carrying amounts may
not be recoverable. An impairment loss is recorded in the period
in which it is determined that the carrying amount is not
recoverable. This requires the Company to make long-term
forecasts of its future revenues and costs related to the assets
subject to review. These forecasts require assumptions about
demand for the Companys products and services, future
market conditions and technological developments. Significant
and unanticipated changes to these assumptions could require a
provision for impairment in a future period.
Purchase accounting requires extensive use of estimates and
judgments to allocate the cost of an acquired enterprise to the
assets acquired and liabilities assumed. The cost of an acquired
enterprise is allocated to the assets acquired and liabilities
assumed based on their estimated fair values. If necessary,
these estimates can be revised during an allocation period when
information becomes available to further define and quantify the
value of assets acquired and liabilities assumed. The allocation
period does not exceed a period of one-year from the date of
acquisition. To the extent additional information to refine the
original allocation becomes available during the allocation
period, the purchase price allocation would be adjusted
accordingly. Should information become available after the
allocation period, the effects would be reflected in operating
results.
Results of Operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent | |
|
|
|
Percent | |
|
|
|
|
2004 | |
|
Change | |
|
2003 | |
|
Change | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Net Income
|
|
$ |
41,673 |
|
|
|
41 |
% |
|
$ |
29,569 |
|
|
|
50 |
% |
|
$ |
19,714 |
|
For the year ended December 31, 2004, the Company achieved
record net income of $41.7 million, a 41% increase compared
to the year ended December 31, 2003. Net income increased
mainly due to record revenues and cost efficiencies gained from
operating the Companys manufacturing facilities at higher
throughput rates during 2004. The record level of revenue
generated in 2004 resulted from higher sales volume and a slight
14
increase in the average selling price of the Companys
products. These improvements were partially offset by the impact
of higher costs for natural gas, higher selling, general and
administrative expenses and a loss on the impairment or disposal
of assets resulting primarily from the replacement of
manufacturing equipment.
The Companys net income for 2003 was 50% higher than the
previous year. A strong North American natural gas market and
increased demand for proppants in Russia and China were the
driving forces behind a significant increase in net income for
the year. The U.S. natural gas rig count increased steadily
throughout 2003, ending the year 39% above the
2002 year-end rig count. While activity in the
traditionally strong ceramic proppant markets in South Texas and
the Gulf of Mexico remained relatively flat compared to 2002,
the Company saw increasing demand in the Rockies, Canada and
East Texas. In addition to increased revenues, improved
operating efficiency in its manufacturing facilities contributed
to the increase in net income.
Individual components of operating results are discussed below.
Revenues
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent | |
|
|
|
Percent | |
|
|
|
|
2004 | |
|
Change | |
|
2003 | |
|
Change | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Revenues
|
|
$ |
223,054 |
|
|
|
31 |
% |
|
$ |
169,936 |
|
|
|
35 |
% |
|
$ |
126,308 |
|
Revenues in 2004 of $223.1 million were 31% higher than
2003. Proppant sales volume increased 26% compared to 2003,
driven by a 65% increase in international sales. Domestic
shipments remained strong in 2004 with a 4% increase over 2003,
but were constrained because the Companys manufacturing
facilities were operating at or near full capacity. Worldwide
proppant sales volume of 726 million pounds in 2004
established a new annual record, surpassing the 2003 record of
578 million pounds. International sales growth for 2004
included increases of 77% in overseas shipments, 45% in Canada
and 50% in Mexico. The increase in overseas sales in 2004 was
primarily attributable to increased demand for the
Companys products in Russia. Sales in overseas markets in
2004 were aided by the mid-year addition of a second production
line at the Companys Luoyang, China plant. International
shipments accounted for 46% of sales volume in 2004 compared to
35% in 2003. The 2004 average selling price of $0.277 per
pound of ceramic proppant increased 3% compared to $0.270 in
2003. The higher average unit price was due to the impact of a
price increase in July 2004 and an increase in the proportion of
total sales generated from higher priced proppants. Revenues for
2004 include a record $22.0 million from Pinnacle compared
to $14.2 million for 2003.
Revenues in 2003 of $169.9 million were 35% higher than
2002. The increase was driven primarily by a 32% increase in
sales volume, with domestic sales volume up 19% and
international sales volume up 64%. Worldwide sales volume of
578 million pounds during 2003 established a new annual
record. Sales volume in Canada increased by 41% and sales volume
outside of North America increased by 100% compared to 2002.
Significant increases in overseas sales volume occurred in
Russia and China. The worldwide sales increase is largely
attributable to a 19% increase in the average worldwide rig
count from 2002 to 2003, the addition of the plant in Luoyang,
China, which commenced operations in January 2003, and continued
success with the Companys technical marketing efforts. The
average selling price per pound of ceramic proppant for 2003 was
$0.270 compared to $0.274 for 2002. The decline in average
selling price was due to an increase in sales of lower-priced,
light-weight ceramic proppant products. Revenues for 2003 also
included a full year of Pinnacle operations compared to only
seven months in 2002. The Company acquired Pinnacle on
May 31, 2002 and has consolidated its results since that
date.
Gross Profit
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent | |
|
|
|
Percent | |
|
|
|
|
2004 | |
|
Change | |
|
2003 | |
|
Change | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Gross Profit
|
|
$ |
93,353 |
|
|
|
38 |
% |
|
$ |
67,620 |
|
|
|
42 |
% |
|
$ |
47,555 |
|
Gross Profit %
|
|
|
42 |
% |
|
|
|
|
|
|
40 |
% |
|
|
|
|
|
|
38 |
% |
15
The Companys cost of sales consists of manufacturing
costs, packaging and transportation expenses associated with the
delivery of the Companys products to its customers and
handling costs related to maintaining finished goods inventory
and operating the Companys remote stocking facilities.
Variable manufacturing expenses include raw materials, labor,
utilities and repair and maintenance supplies. Fixed
manufacturing expenses include depreciation, property taxes on
production facilities, insurance and factory overhead. The
Company has included handling costs in cost of sales beginning
January 1, 2004. Handling costs, including labor and
overhead to maintain finished goods inventory, costs of
operating remote stocking facilities and depreciation on those
facilities, were charged to selling, general and administrative
expenses prior to January 1, 2004. Because handling costs
tend to vary directly with sales activity and can impact
shipping costs, the Company decided that handling costs would be
better classified as cost of sales. Handling costs included in
the 2003 and 2002 financial statements have been reclassified as
cost of sales to conform to the 2004 presentation. The
reclassification had no impact on net income. Handling costs
amounted to $6.2 million, $5.3 million and
$4.1 million in 2004, 2003 and 2002, respectively.
Gross profit increased by 38% from 2003 to 2004. The
Companys gross profit margin improved to 42% in 2004
compared to 40% in 2003. Improvement in the gross profit margin
was primarily due to a slight increase in the average sales
price of proppant and higher throughput at the Companys
manufacturing facilities. Manufacturing facilities operated at
99% of capacity in 2004 compared to 90% of capacity in 2003. The
factors contributing to improvement in the gross profit margin
were partially offset by the impact of higher fuel costs on the
Companys manufacturing costs.
Gross profit increased by 42% from 2002 to 2003. Gross profit as
a percentage of sales was 40% in 2003, compared to 38% in 2002.
The improvement in gross profit was the result of both a
significant increase in sales volume as well as increases in
sales of higher margin products. Improved efficiency in
manufacturing and distribution operations contributed to the
increase in gross profit margin. Manufacturing facilities
operated at 90% of capacity in 2003 versus 82% of capacity in
2002. Partially offsetting this improvement was the effect of
higher natural gas cost on domestic manufacturing operations.
Continued improvement in distribution performance resulted in
lower freight cost to transport finished goods from plants to
remote storage locations.
Selling, General & Administrative (SG&A) and
Other Operating Expenses
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent | |
|
|
|
Percent | |
|
|
|
|
2004 | |
|
Change | |
|
2003 | |
|
Change | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
SG&A and Other
|
|
$ |
27,955 |
|
|
|
36 |
% |
|
$ |
20,606 |
|
|
|
22 |
% |
|
$ |
16,875 |
|
As a % of Revenues
|
|
|
13 |
% |
|
|
|
|
|
|
12 |
% |
|
|
|
|
|
|
13 |
% |
Selling, general and administrative expenses and other operating
expenses for 2004 increased $7.3 million compared to 2003
and, as a percentage of sales, increased from 12% in 2003 to 13%
in 2004. The increase in expenses was due to increased sales and
marketing activity; increased activity related to the
Companys global business development efforts; legal
expenses related to patent activity, including litigation in
defense of existing patents; increases in other administrative
expenses associated with growth in the Companys activity
level; and an increase in other operating expenses. Other
operating expenses totaled $1.1 million in 2004, resulting
primarily from a $0.9 million write-off of the remaining
book value of equipment replaced at the Companys McIntyre,
Georgia production facility and $0.2 million for the
impairment of software developed by Pinnacle Technologies due to
development of new versions of the software.
Selling, general and administrative expenses and other operating
expenses increased by $3.7 million in 2003 versus 2002 and,
as a percentage of sales, decreased from 13% in 2002 to 12% in
2003. The increase in total expenses was due to the
consolidation of expenses of Pinnacle Technologies, Inc. for the
full year in 2003 and increased spending related to marketing,
business development and research activities, partially offset
by a decrease in other nonrecurring operating expenses. Other
nonrecurring operating expenses in 2003 totaled
$0.8 million, including a $0.7 million write-off for
equipment disposed of during expansion of the McIntyre facility
and $0.1 million start-up costs related to production
expansions. The decrease in SG&A and other
16
operating expenses as a percentage of revenue is primarily due
to start-up costs and a legal reserve incurred during 2002,
which represented 2% of 2002 sales.
Income Tax Expense
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Percent | |
|
|
|
Percent | |
|
|
|
|
2004 | |
|
Change | |
|
2003 | |
|
Change | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Income Tax Expense
|
|
$ |
24,549 |
|
|
|
40 |
% |
|
$ |
17,518 |
|
|
|
52 |
% |
|
$ |
11,529 |
|
Effective Income Tax Rate
|
|
|
37.1 |
% |
|
|
|
|
|
|
37.2 |
% |
|
|
|
|
|
|
36.9 |
% |
Income tax expense of $24.5 million for the year ended
December 31, 2004 increased 40% over the year ended
December 31, 2003 due to the increase in taxable income
resulting from the Companys improved performance. The 2004
effective income tax rate of 37.1% of pretax income decreased
slightly from 37.2% in 2003 primarily due to an increase in tax
exempt interest income.
Income tax expense of $17.5 million for the year ended
December 31, 2003 increased 52% over the year ended
December 31, 2002 due to the increase in taxable income
resulting from the Companys improved performance. The 2003
effective income tax rate of 37.2% of pretax income increased
slightly from 36.9% in 2002 primarily due to a decrease in tax
exempt interest income, partially offset by a reduction in the
effective state income tax rate.
Liquidity and Capital Resources
Cash and cash equivalents as of December 31, 2004 totaled
$80.1 million compared to $38.7 million at the
beginning of the year. The Company generated cash of
$64.2 million from operations and realized proceeds of
$6.1 million from the issuance of common stock for
exercises of employee stock options. Total capital expenditures
for the year were $21.9 million and cash dividends paid
totaled $7.0 million. Capital spending on major projects
during 2004 included $8.6 million toward the new
manufacturing facility in Wilkinson County, Georgia that is
expected to be completed at the end of 2005, completion of a
second production line at the Companys Luoyang, China
facility and replacement of calciner equipment at the McIntyre
facility. The remainder of capital spending included various
improvements at each of the Companys manufacturing
facilities, additions to increase the Companys capacity
for handling and storing finished goods, equipment for
Pinnacles operations, lab equipment and various
administrative projects.
The Company believes that the relatively high prices for oil and
natural gas in the current spot and futures markets will
continue to spur drilling and fracturing activity worldwide in
2005. Consequently, the Company expects sales of its products
and cash flow provided by operating activities to remain strong.
The Company intends to continue operating all of its
manufacturing facilities at or near full capacity throughout
2005, but expects its ability to increase sales volume over 2004
to be limited by production capacity. However, the Company
believes that growth opportunities for Pinnacle Technologies are
favorable and revenues for that business in 2005 could grow 20%
to 25% compared to 2004.
The Companys current intent, subject to its financial
condition, the amount of funds generated from operations and the
level of capital expenditures, is to continue to pay quarterly
dividends to shareholders of its Common Stock. On
January 19, 2005, the Companys Board of Directors
approved the payment of a quarterly dividend of $0.12 per
share to shareholders of the Companys common stock. The
Company has total projected capital expenditures of
$60.0 million to $70.0 million for 2005, including
spending of approximately $53.0 million on a new
manufacturing facility in Wilkinson County, Georgia. The new
Georgia plant is designed to have initial annual capacity of
250 million pounds at an expected total cost of
approximately $62.0 million. The Company began construction
on the facility in October 2004 and the plant is on schedule for
completion at the end of 2005.
The Company maintains an unsecured line of credit of
$10.0 million. As of December 31, 2004, there was no
outstanding debt under the credit agreement. The Company
anticipates that cash on hand, cash provided by operating
activities and funds available under its line of credit will be
sufficient to meet planned operating
17
expenses, tax obligations and capital expenditures for the next
12 months. The Company also believes that it could acquire
additional debt financing, if needed. Based on these
assumptions, the Company believes that its fixed costs could be
met even with a moderate decrease in demand for the
Companys products.
Off-Balance Sheet Arrangements
The Company had no off-balance sheet arrangements as of
December 31, 2004.
Contractual Obligations
The following table summarizes the Companys contractual
obligations as of December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due in Period | |
|
|
| |
|
|
|
|
Less than | |
|
1-3 | |
|
4-5 | |
|
More than | |
|
|
Total | |
|
1 Year | |
|
Years | |
|
Years | |
|
5 Years | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Long-term debt
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Capital lease obligations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating lease obligations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Primarily railroad equipment
|
|
|
10,506 |
|
|
|
2,656 |
|
|
|
4,310 |
|
|
|
2,706 |
|
|
|
834 |
|
Purchase obligations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Natural gas contracts
|
|
|
8,038 |
|
|
|
8,038 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Raw materials contracts
|
|
|
6,480 |
|
|
|
6,480 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equipment purchases
|
|
|
13,700 |
|
|
|
13,700 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Other long-term obligations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total contractual obligations
|
|
$ |
38,724 |
|
|
$ |
30,874 |
|
|
$ |
4,310 |
|
|
$ |
2,706 |
|
|
$ |
834 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating lease obligations relate primarily to railroad
equipment leases and include leases of other property, plant and
equipment. See Note 5 and Note 14 to the Notes to the
Consolidated Financial Statements.
The Company uses natural gas to power its domestic manufacturing
plants. From time to time the Company enters into contracts to
purchase a portion of the anticipated natural gas requirements.
The contracts are at specified prices and are typically
short-term in duration. As of December 31, 2004, the last
contract was due to expire in October 2005.
The Company has entered into contracts to supply raw materials,
primarily kaolin and bauxite, to each of its manufacturing
plants. Each of the contracts is described in Note 14 to
the Notes to the Consolidated Financial Statements. Four of the
contracts do not require the Company to purchase minimum annual
quantities, but do require the purchase of minimum annual
percentages, ranging from 70% to 100% of the respective
plants requirements for the specified raw materials. One
contract requires the Company to purchase a minimum annual
quantity of material, which is included in the above table.
The Company committed to purchase $13.7 million in
equipment related to construction of the new manufacturing plant
in Wilkinson County, Georgia. In the event of cancellation, some
of the commitments have cancellation clauses that would require
the Company to pay expenses incurred by manufacturers to date
and/or a penalty fee.
Trends, Risks and Uncertainties
You should consider carefully the trends, risks and
uncertainties described below and other information in this
Form 10-K and subsequent reports filed with the Securities
and Exchange Commission before making any investment decision
with respect to our securities. If any of the following trends,
risks or uncertainties actually occurs or continues, our
business, financial condition or operating results could be
materially adversely affected, the trading prices of our
securities could decline, and you could lose all or part of your
investment.
18
Our business and financial performance depend on the level
of activity in the natural gas and oil industries.
Our operations are materially dependent upon the levels of
activity in natural gas and oil exploration, development and
production. These activity levels are affected by both
short-term and long-term trends in natural gas and oil prices.
In recent years, natural gas and oil prices and, therefore, the
level of exploration, development and production activity, have
experienced significant fluctuations. Worldwide economic,
political and military events, including war, terrorist
activity, events in the Middle East and initiatives by the
Organization of Petroleum Exporting Countries, have contributed,
and are likely to continue to contribute, to price volatility. A
prolonged reduction in natural gas and oil prices would depress
the level of natural gas and oil exploration, development,
production and well completions activity and result in a
corresponding decline in the demand for our products. Such a
decline could have a material adverse effect on our results of
operations and financial condition.
Our business and financial performance could suffer if new
processes are developed to replace hydraulic fracturing.
Substantially all of our products are proppants used in the
completion and re-completion of natural gas and oil wells
through the process of hydraulic fracturing. The development of
new processes for the completion of natural gas and oil wells
leading to a reduction in or discontinuation of the use of the
hydraulic fracturing process could cause a decline in demand for
our products and could have a material adverse effect on our
results of operations and financial condition.
We may be adversely affected by decreased demand for
ceramic proppant or the development by our competitors of
effective alternative proppants.
Ceramic proppant is a premium product capable of withstanding
higher pressure and providing more highly conductive fractures
than mined sand, which is the most commonly used proppant type.
Although we believe that the use of ceramic proppant generates
higher production rates and more favorable production economics
than mined sand, a significant shift in demand from ceramic
proppant to mined sand could have a material adverse effect on
our results of operations and financial condition. The
development and use of effective alternative proppant could also
cause a decline in demand for our products, and could have a
material adverse effect on our results of operations and
financial condition.
We operate in a competitive market.
We compete with at least two other principal suppliers of
ceramic proppant, as well as with suppliers of sand and
resin-coated sand for use as proppant, in the hydraulic
fracturing of natural gas and oil wells. The proppant market is
highly competitive and no one supplier is dominant.
We rely upon, and receive a significant percentage of our
revenues from, a limited number of key customers.
During 2004, our largest customers were, in alphabetical order,
BJ Services Company, Halliburton Energy Services, Inc. and
Schlumberger Ltd., the three largest participants in the
worldwide petroleum pressure pumping industry. Although the end
users of our products are numerous operators of natural gas and
oil wells that hire the pressure pumping service companies to
hydraulically fracture wells, these three customers accounted
collectively for approximately 65% of our 2004 revenues. We
generally supply our pumping service customers with products on
a just-in-time basis, with transactions governed by individual
purchase orders. Continuing sales of product depend on our
direct customers and the end user well operators being satisfied
with both product quality and delivery performance. Although we
believe our relations with our customers and the major well
operators are satisfactory, a material decline in the level of
sales to any one of our major customers due to unsatisfactory
product performance, delivery delays or any other reason could
have a material adverse effect on our results of operations and
financial condition.
19
We rely on certain patents.
We own four issued United States patents and one Argentinean
patent. These patents generally cover the manufacture and use of
our products. The U.S. patents expire at various times in
the years 2006 through 2010, with two key product patents
expiring in 2006 and one key patent expiring in 2009. We believe
that these patents have been and will continue to be important
in enabling us to compete in the market to supply proppant to
the natural gas and oil industry. There can be no assurance that
our patents will not be challenged or circumvented by
competitors in the future or will provide us with any
competitive advantage, or that other companies will not be able
to market functionally similar products without violating our
patent rights. In addition, if our patents are challenged, there
can be no assurance that they will be upheld.
We intend to enforce and have in the past vigorously enforced
our patents. We are involved from time to time in litigation to
determine the enforceability, scope and validity of our patent
rights. For information about litigation in which the Company is
currently involved, see Item 3. Legal
Proceedings. Any such litigation could result in
substantial cost to us and diversion of effort by our management
and technical personnel. Furthermore, an invalidation or
expiration of any of our United States patent rights and the
subsequent entry of additional competitors into the market to
supply ceramic proppant could have a material adverse effect on
our results of operations and financial condition.
Significant increases in fuel prices for any extended
periods of time will increase our operating expenses.
The price and supply of natural gas is unpredictable, and can
fluctuate significantly based on international political and
economic circumstances, as well as other events outside our
control, such as changes in supply and demand due to weather
conditions, actions by OPEC and other oil and gas producers,
regional production patterns and environmental concerns. Natural
gas is a significant component of our direct manufacturing costs
and price escalations will likely increase our operating
expenses and have a negative impact on income from operations
and cash flows. We operate in a competitive marketplace and may
not be able to pass through all of the increased costs that
could result from an increase in the cost of natural gas. While
higher natural gas costs often have the effect of increasing the
demand for our products and services, our current manufacturing
capacity constraint will limit our ability to benefit from
increased demand until new capacity can be added.
We are exposed to increased costs associated with
complying with increasing and new regulation of corporate
governance and disclosure standards.
We have expended significant resources to comply with changing
laws, regulations and standards relating to corporate governance
and public disclosure, including under the Sarbanes-Oxley Act of
2002, new SEC regulations and New York Stock Exchange rules. Our
compliance effort has resulted in increased expenses and these
expenses are expected to continue.
Environmental compliance costs and liabilities could
reduce our earnings and cash available for operations.
We are subject to increasingly stringent laws and regulations
relating to environmental protection, including laws and
regulations governing air emissions, water discharges and waste
management. We incur, and expect to continue to incur, capital
and operating costs to comply with environmental laws and
regulations. The technical requirements of environmental laws
and regulations are becoming increasingly expensive, complex and
stringent. These laws may provide for strict
liability for damages to natural resources or threats to
public health and safety. Strict liability can render a party
liable for environmental damage without regard to negligence or
fault on the part of the party. Some environmental laws provide
for joint and several strict liability for remediation of spills
and releases of hazardous substances.
We use some hazardous substances and generate certain industrial
wastes in our operations. In addition, many of our current and
former properties are or have been used for industrial purposes.
Accordingly, we could become subject to potentially material
liabilities relating to the investigation and cleanup of
contaminated properties, and to claims alleging personal injury
or property damage as the result of exposures to, or releases
of, hazardous substances. In addition, stricter enforcement of
existing laws and regulations, new laws and regulations, the
discovery of previously unknown contamination or the imposition
of new or increased
20
requirements could require us to incur costs or become the basis
of new or increased liabilities that could reduce our earnings
and our cash available for operations.
Our international operations subject us to risks inherent
in doing business on an international level that could adversely
impact our results of operations.
International revenues accounted for approximately 47%, 36% and
30% of our total revenues in 2004, 2003 and 2002. We cannot
assure you that we will be successful in overcoming the risks
that relate to or arise from operating in international markets.
Risks inherent in doing business on an international level
include, among others, the following:
|
|
|
|
|
economic and political instability (including as a result of the
threat or occurrence of armed international conflict or
terrorist attacks); |
|
|
|
changes in regulatory requirements, tariffs, customs, duties and
other trade barriers; |
|
|
|
transportation delays; |
|
|
|
power supply shortages and shutdowns; |
|
|
|
difficulties in staffing and managing foreign operations and
other labor problems; |
|
|
|
currency convertibility and repatriation; |
|
|
|
taxation of our earnings and the earnings of our
personnel; and |
|
|
|
potential expropriation of assets by foreign governments; |
|
|
|
other risks relating to the administration of or changes in, or
new interpretations of, the laws, regulations and policies of
the jurisdictions in which we conduct our business. |
In particular, we are subject to risks associated with our
production facility in Luoyang, China. The legal system in China
is still developing and is subject to change. Accordingly, our
operations and orders for products in China could be adversely
impacted by changes to or interpretation of Chinese law.
Further, if manufacturing in the region is disrupted, our
overall capacity could be significantly reduced and sales and/or
profitability could be negatively impacted.
The market price of our common stock will fluctuate, and
could fluctuate significantly.
The market price of the common stock will fluctuate, and could
fluctuate significantly, in response to various factors and
events, including the following:
|
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|
|
the liquidity of the market for our common stock; |
|
|
|
differences between our actual financial or operating results
and those expected by investors and analysts; |
|
|
|
changes in analysts recommendations or projections; |
|
|
|
new statutes or regulations or changes in interpretations of
existing statutes and regulations affecting our business; |
|
|
|
changes in general economic or market conditions; and |
|
|
|
broad market fluctuations. |
Our actual results could differ materially from results
anticipated in forward-looking statements we make.
Some of the statements included or incorporated by reference in
this annual report are forward-looking statements. These
forward-looking statements include statements relating to trends
in the natural gas and oil industries, the demand for ceramic
proppant and our performance in the Managements
Discussion and Analysis of Financial Condition and Results of
Operations and Business sections of this
annual report. In
21
addition, we have made and may continue to make forward-looking
statements in other filings with the SEC, and in written
material, press releases and oral statements issued by us or on
our behalf. Forward-looking statements include statements
regarding the intent, belief or current expectations of the
Company or its officers. Our actual results could differ
materially from those anticipated in these forward-looking
statements. [See Business Forward-Looking
Information.]
|
|
Item 7A. |
Quantitative and Qualitative Disclosures about Market
Risk |
The Companys major market risk exposure is to foreign
currency fluctuations that could impact its investment in China.
When necessary, the Company may enter into forward foreign
exchange contracts to hedge the impact of foreign currency
fluctuations. There were no such foreign exchange contracts
outstanding at December 31, 2004.
The Company has a $10.0 million line of credit with its
primary commercial bank. Under the terms of the revolving credit
agreement, the Company may elect to pay interest at either a
fluctuating base rate established by the bank from time to time
or at a rate based on the rate established in the London
inter-bank market. There were no borrowings outstanding under
this agreement at December 31, 2004. The Company does not
believe that it has any material exposure to market risk
associated with interest rates.
|
|
Item 8. |
Financial Statements and Supplementary Data |
The information required by this Item is contained in pages F-3
through F-21 of this Report.
|
|
Item 9. |
Changes in and Disagreements with Accountants on
Accounting and Financial Disclosure |
Not applicable.
|
|
Item 9A. |
Controls and Procedures |
(a) Evaluation of Disclosure Controls and Procedures
Disclosure controls and procedures are designed to ensure that
information required to be disclosed in the reports filed or
submitted under the Securities Exchange Act of 1934 (the
Exchange Act) is recorded, processed, summarized and
reported, within the time periods specified in the SECs
rules and forms. Disclosure controls and procedures include,
without limitation, controls and procedures designed to ensure
that information required to be disclosed in the reports filed
under the Exchange Act is accumulated and communicated to
management, including the Chief Executive Officer and Chief
Financial Officer, as appropriate to allow timely decisions
regarding required disclosure.
As of December 31, 2004, management carried out an
evaluation, under the supervision and with the participation of
the Chief Executive Officer and Chief Financial Officer, of the
effectiveness of the design and operation of the Companys
disclosure controls and procedures. Based upon and as of the
date of that evaluation, the Chief Executive Officer and Chief
Financial Officer concluded that the Companys disclosure
controls and procedures are effective to provide reasonable
assurance that information required to be disclosed in the
reports the Company files and submits under the Exchange Act is
recorded, processed, summarized and reported as and when
required.
(b) Managements Report on Internal Controls
For Managements Report on Internal Control over Financial
Reporting, see page F-1 of this Report.
(c) Report of Independent Registered Public Accounting Firm
on Internal Control over Financial Reporting
For the Report of Independent Registered Public Accounting Firm
on Internal Control over Financial Reporting, see page F-2 of
this Report.
22
(d) Changes in Internal Controls
There were no changes in the Companys internal control
over financial reporting during the quarter ended
December 31, 2004, that materially affected, or are
reasonably likely to materially affect, the Companys
internal control over financial reporting.
|
|
Item 9B. |
Other Information |
Not applicable.
PART III
Certain information required by Part III is omitted from
this Report. The Company will file a definitive proxy statement
pursuant to Regulation 14A (the Proxy
Statement) not later than 120 days after the end of
the fiscal year covered by this Report and certain information
included therein is incorporated herein by reference. Only those
sections of the Proxy Statement that specifically address the
items set forth herein are incorporated by reference. Such
incorporation does not include the Compensation Committee Report
or the Performance Graph included in the Proxy Statement.
|
|
Item 10. |
Directors and Executive Officers of the Registrant |
Information concerning executive officers under Item 401 of
Regulation S-K is set forth in Part I of this
Form 10-K. The other information required by this Item is
incorporated by reference to the Companys Proxy Statement.
|
|
Item 11. |
Executive Compensation |
The information required by this Item is incorporated by
reference to the Companys Proxy Statement.
|
|
Item 12. |
Security Ownership of Certain Beneficial Owners and
Management |
The information required by this Item is incorporated by
reference to the Companys Proxy Statement.
|
|
Item 13. |
Certain Relationships and Related Transactions |
The information required by this Item is incorporated by
reference to the Companys Proxy Statement.
|
|
Item 14. |
Principal Accountant Fees and Services |
The information required by this Item is incorporated by
reference to the Companys Proxy Statement.
PART IV
|
|
Item 15. |
Exhibits and Financial Statement Schedules |
(a) Exhibits, Financial Statements and Financial Statement
Schedules:
|
|
|
1. Consolidated Financial Statements |
The consolidated financial statements of CARBO Ceramics Inc.
listed below are contained in pages F-3 through F-21 of this
Report:
Report of Independent Registered Public Accounting Firm
Consolidated Balance Sheets at December 31, 2004 and 2003
|
|
|
Consolidated Statements of Income for each of the three years
ended December 31, 2004, 2003 and 2002 |
|
Consolidated Statements of Shareholders Equity for each
of the three years ended December 31, 2004, 2003 and 2002 |
|
Consolidated Statements of Cash Flows for each of the three
years ended December 31, 2004, 2003 and 2002 |
|
|
|
2. Consolidated Financial Statement Schedules |
23
Schedule II Consolidated Valuation and
Qualifying Accounts is contained in page S-1 of this
Report. All other schedules have been omitted since they are
either not required or not applicable.
The exhibits listed on the accompanying Exhibit Index are
filed as part of, or incorporated by reference into, this Report.
24
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the Registrant has duly caused
this Report to be signed on its behalf by the undersigned,
thereunto duly authorized.
|
|
|
|
|
C. Mark Pearson |
|
President and Chief Executive Officer |
|
|
|
|
|
Paul G. Vitek |
|
Sr. Vice President, Finance and |
|
Chief Financial Officer |
Dated: March 2, 2005
POWER OF ATTORNEY
KNOW ALL PERSONS BY THESE PRESENTS, that each person whose
signature appears below constitutes and appoints C. Mark Pearson
and Paul G. Vitek, jointly and severally, his attorneys-in-fact,
each with the power of substitution, for him in any and all
capacities, to sign any amendments to this Report on
Form 10-K, and to file the same, with exhibits thereto and
other documents in connection therewith, with the Securities and
Exchange Commission, hereby ratifying and confirming all that
each of said attorneys-in-fact, or his substitute or
substitutes, may do or cause to be done by virtue hereof.
Pursuant to the requirements of the Securities Exchange Act of
1934, this Report has been signed below by the following persons
on behalf of the Registrant and in the capacities and on the
dates indicated.
|
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|
|
|
|
|
Signature |
|
Title |
|
Date |
|
|
|
|
|
|
/s/ WILLIAM C. MORRIS
William
C. Morris |
|
Chairman of the Board |
|
March 2, 2005 |
|
/s/ C. MARK PEARSON
C.
Mark Pearson |
|
President, Chief Executive Officer and Director (Principal
Executive Officer) |
|
March 2, 2005 |
|
/s/ PAUL G. VITEK
Paul
G. Vitek |
|
Sr. Vice President, Finance and Chief Financial Officer
(Principal Financial and Accounting Officer) |
|
March 2, 2005 |
|
/s/ CLAUDE E. COOKE, JR.
Claude
E. Cooke, Jr. |
|
Director |
|
March 2, 2005 |
|
/s/ CHAD C. DEATON
Chad
C. Deaton |
|
Director |
|
March 2, 2005 |
25
|
|
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
|
|
|
|
|
/s/ H.E. LENTZ, JR.
H.E.
Lentz, Jr. |
|
Director |
|
March 2, 2005 |
|
/s/ JOHN J. MURPHY
John
J. Murphy |
|
Director |
|
March 2, 2005 |
|
/s/ ROBERT S. RUBIN
Robert
S. Rubin |
|
Director |
|
March 2, 2005 |
26
MANAGEMENTS REPORT ON INTERNAL CONTROL OVER FINANCIAL
REPORTING
Management is responsible for establishing and maintaining
adequate internal control over financial reporting, as defined
in Rules 13a-15(f) and 15d-15(f) under the Securities
Exchange Act of 1934. The Companys internal control over
financial reporting is designed to provide reasonable assurance
regarding the reliability of financial reporting and the
preparation of financial statements for external reporting
purposes in accordance with generally accepted accounting
principles.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
Management, including our Chief Executive Officer and our Chief
Financial Officer, assessed the effectiveness of the
Companys internal control over financial reporting as of
December 31, 2004. In making this assessment, it used the
criteria set forth by the Committee of Sponsoring Organizations
of the Treadway Commission (COSO) in Internal
Control Integrated Framework. Based on its
assessment and those criteria, management believes that the
Company maintained effective internal control over financial
reporting as of December 31, 2004.
The Companys independent auditors, Ernst & Young
LLP, have issued an attestation report on managements
assessment of the Companys internal control over financial
reporting. That report is included herein.
F-1
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM ON
INTERNAL
CONTROL OVER FINANCIAL REPORTING
The Board of Directors and Shareholders
CARBO Ceramics Inc.
We have audited managements assessment, included in the
accompanying Managements Report on Internal Control over
Financial Reporting, that CARBO Ceramics Inc. maintained
effective internal control over financial reporting as of
December 31, 2004 based on criteria established in Internal
Control Integrated Framework issued by the Committee
of Sponsoring Organizations of the Treadway Commission (the COSO
criteria). CARBO Ceramics Inc.s management is responsible
for maintaining effective internal control over financial
reporting and for its assessment of the effectiveness of
internal control over financial reporting. Our responsibility is
to express an opinion on managements assessment and an
opinion on the effectiveness of the companys internal
control over financial reporting based on our audit.
We conducted our audit in accordance with the standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether effective internal control
over financial reporting was maintained in all material
respects. Our audit included obtaining an understanding of
internal control over financial reporting, evaluating
managements assessment, testing and evaluating the design
and operating effectiveness of internal control, and performing
such other procedures as we considered necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinion.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (1) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (2) provide reasonable assurance that transactions
are recorded as necessary to permit preparation of financial
statements in accordance with generally accepted accounting
principles, and that receipts and expenditures of the company
are being made only in accordance with authorizations of
management and directors of the company; and (3) provide
reasonable assurance regarding prevention or timely detection of
unauthorized acquisition, use, or disposition of the
companys assets that could have a material effect on the
financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
In our opinion, managements assessment that CARBO Ceramics
Inc. maintained effective internal control over financial
reporting as of December 31, 2004, is fairly stated, in all
material respects, based on the COSO criteria. Also, in our
opinion, CARBO Ceramics Inc. maintained, in all material
respects, effective internal control over financial reporting as
of December 31, 2004, based on the COSO criteria.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
consolidated balance sheets of CARBO Ceramics Inc. as of
December 31, 2004 and 2003, and the related consolidated
statements of income, shareholders equity, and cash flows
for each of the three years in the period ended
December 31, 2004 and our report dated February 28,
2005 expressed an unqualified opinion thereon.
New Orleans, Louisiana
February 28, 2005
F-2
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors and Shareholders
CARBO Ceramics Inc.
We have audited the accompanying consolidated balance sheets of
CARBO Ceramics Inc. as of December 31, 2004 and 2003, and
the related consolidated statements of income,
shareholders equity, and cash flows for each of the three
years in the period ended December 31, 2004. Our audits
also included the financial statement schedule listed in the
Index at Item 15(a). These financial statements and
schedule are the responsibility of the Companys
management. Our responsibility is to express an opinion on these
financial statements and schedule based on our audits.
We conducted our audits in accordance with standards of the
Public Company Accounting Oversight Board (United States). Those
standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are
free of material misstatement. An audit includes examining, on a
test basis, evidence supporting the amounts and disclosures in
the financial statements. An audit also includes assessing the
accounting principles used and significant estimates made by
management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion, the financial statements referred to above
present fairly, in all material respects, the consolidated
financial position of CARBO Ceramics Inc. at December 31,
2004 and 2003, and the consolidated results of its operations
and its cash flows for each of the three years in the period
ended December 31, 2004, in conformity with accounting
principles generally accepted in the United States. Also, in our
opinion, the related financial statement schedule when
considered in relation to the basic financial statements taken
as a whole, presents fairly in all material respects the
information set forth therein.
We also have audited, in accordance with the standards of the
Public Company Accounting Oversight Board (United States), the
effectiveness of CARBO Ceramics Inc.s internal control
over financial reporting as of December 31, 2004, based on
criteria established in Internal Control Integrated
Framework issued by the Committee of Sponsoring Organizations of
the Treadway Commission and our report dated February 28,
2005 expressed an unqualified opinion thereon.
New Orleans, Louisiana
February 28, 2005
F-3
CARBO CERAMICS INC.
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
($ In thousands) | |
ASSETS |
Current assets:
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
80,115 |
|
|
$ |
38,714 |
|
|
Trade accounts receivable, net
|
|
|
41,191 |
|
|
|
30,395 |
|
|
Inventories:
|
|
|
|
|
|
|
|
|
|
|
Finished goods
|
|
|
12,878 |
|
|
|
14,004 |
|
|
|
Raw materials and supplies
|
|
|
8,314 |
|
|
|
6,433 |
|
|
|
|
|
|
|
|
|
|
|
Total inventories
|
|
|
21,192 |
|
|
|
20,437 |
|
|
Prepaid expenses and other current assets
|
|
|
1,232 |
|
|
|
1,086 |
|
|
Deferred income taxes
|
|
|
2,552 |
|
|
|
2,077 |
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
146,282 |
|
|
|
92,709 |
|
Property, plant and equipment:
|
|
|
|
|
|
|
|
|
|
Land and land improvements
|
|
|
1,958 |
|
|
|
1,958 |
|
|
Land-use and mineral rights
|
|
|
5,248 |
|
|
|
5,052 |
|
|
Buildings
|
|
|
14,604 |
|
|
|
12,826 |
|
|
Machinery and equipment
|
|
|
145,043 |
|
|
|
132,973 |
|
|
Construction in progress
|
|
|
16,278 |
|
|
|
11,011 |
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
183,131 |
|
|
|
163,820 |
|
|
Less accumulated depreciation
|
|
|
57,746 |
|
|
|
47,156 |
|
|
|
|
|
|
|
|
|
|
Net property, plant and equipment
|
|
|
125,385 |
|
|
|
116,664 |
|
Goodwill
|
|
|
21,840 |
|
|
|
21,840 |
|
Intangible assets, net
|
|
|
4,010 |
|
|
|
3,911 |
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
297,517 |
|
|
$ |
235,124 |
|
|
|
|
|
|
|
|
|
LIABILITIES AND SHAREHOLDERS EQUITY |
Current liabilities:
|
|
|
|
|
|
|
|
|
|
Accounts payable
|
|
$ |
10,454 |
|
|
$ |
5,599 |
|
|
Accrued payroll and benefits
|
|
|
6,182 |
|
|
|
4,680 |
|
|
Accrued freight
|
|
|
1,378 |
|
|
|
1,076 |
|
|
Accrued utilities
|
|
|
2,065 |
|
|
|
1,645 |
|
|
Accrued income taxes
|
|
|
5,595 |
|
|
|
38 |
|
|
Retainage related to construction in progress
|
|
|
456 |
|
|
|
265 |
|
|
Provision for legal judgment
|
|
|
|
|
|
|
975 |
|
|
Other accrued expenses
|
|
|
3,062 |
|
|
|
2,154 |
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
29,192 |
|
|
|
16,432 |
|
Deferred income taxes
|
|
|
23,958 |
|
|
|
18,553 |
|
Shareholders equity:
|
|
|
|
|
|
|
|
|
|
Preferred stock, par value $0.01 per share,
5,000 shares authorized, none outstanding
|
|
|
|
|
|
|
|
|
|
Common stock, par value $0.01 per share,
40,000,000 shares authorized; 15,983,662 and
15,733,432 shares issued and outstanding at
December 31, 2004 and 2003, respectively
|
|
|
160 |
|
|
|
157 |
|
|
Additional paid-in capital
|
|
|
90,766 |
|
|
|
80,534 |
|
|
Unearned stock compensation
|
|
|
(943 |
) |
|
|
(253 |
) |
|
Retained earnings
|
|
|
154,415 |
|
|
|
119,743 |
|
|
Accumulated other comprehensive income (loss)
|
|
|
(31 |
) |
|
|
(42 |
) |
|
|
|
|
|
|
|
|
|
Total shareholders equity
|
|
|
244,367 |
|
|
|
200,139 |
|
|
|
|
|
|
|
|
|
|
Total liabilities and shareholders equity
|
|
$ |
297,517 |
|
|
$ |
235,124 |
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
F-4
CARBO CERAMICS INC.
CONSOLIDATED STATEMENTS OF INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share data) | |
Revenues
|
|
$ |
223,054 |
|
|
$ |
169,936 |
|
|
$ |
126,308 |
|
Cost of sales
|
|
|
129,701 |
|
|
|
102,316 |
|
|
|
78,753 |
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
93,353 |
|
|
|
67,620 |
|
|
|
47,555 |
|
Selling, general and administrative expenses
|
|
|
26,811 |
|
|
|
19,827 |
|
|
|
14,783 |
|
Start-up costs
|
|
|
|
|
|
|
80 |
|
|
|
1,099 |
|
Provision for legal judgment
|
|
|
|
|
|
|
(18 |
) |
|
|
993 |
|
Loss on disposal or impairment of assets
|
|
|
1,144 |
|
|
|
717 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit
|
|
|
65,398 |
|
|
|
47,014 |
|
|
|
30,680 |
|
Other income (expense):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest income
|
|
|
580 |
|
|
|
204 |
|
|
|
500 |
|
|
Interest expense
|
|
|
(10 |
) |
|
|
(13 |
) |
|
|
(14 |
) |
|
Other, net
|
|
|
254 |
|
|
|
(118 |
) |
|
|
77 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
824 |
|
|
|
73 |
|
|
|
563 |
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes
|
|
|
66,222 |
|
|
|
47,087 |
|
|
|
31,243 |
|
Income taxes
|
|
|
24,549 |
|
|
|
17,518 |
|
|
|
11,529 |
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
41,673 |
|
|
$ |
29,569 |
|
|
$ |
19,714 |
|
|
|
|
|
|
|
|
|
|
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
2.62 |
|
|
$ |
1.90 |
|
|
$ |
1.29 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
$ |
2.60 |
|
|
$ |
1.88 |
|
|
$ |
1.28 |
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
F-5
CARBO CERAMICS INC.
CONSOLIDATED STATEMENTS OF SHAREHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated | |
|
|
|
|
|
|
Additional | |
|
Unearned | |
|
|
|
Other | |
|
|
|
|
Common | |
|
Paid-In | |
|
Stock | |
|
Retained | |
|
Comprehensive | |
|
|
|
|
Stock | |
|
Capital | |
|
Compensation | |
|
Earnings | |
|
Income (Loss) | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands except per share data) | |
Balances at January 1, 2002
|
|
$ |
149 |
|
|
$ |
54,967 |
|
|
$ |
|
|
|
$ |
81,834 |
|
|
$ |
(8 |
) |
|
$ |
136,942 |
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,714 |
|
|
|
|
|
|
|
19,714 |
|
|
Foreign currency translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8 |
) |
|
|
(8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
19,706 |
|
|
Exercise of stock options
|
|
|
3 |
|
|
|
4,480 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,483 |
|
|
Tax benefit from exercise of options
|
|
|
|
|
|
|
382 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
382 |
|
|
Shares issued in acquisition
|
|
|
3 |
|
|
|
9,677 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9,680 |
|
|
Vested options assumed in acquisition
|
|
|
|
|
|
|
2,630 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,630 |
|
|
Unvested options assumed in acquisition
|
|
|
|
|
|
|
789 |
|
|
|
(789 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
232 |
|
|
|
|
|
|
|
|
|
|
|
232 |
|
|
Cash dividends ($0.36 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5,470 |
) |
|
|
|
|
|
|
(5,470 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances at December 31, 2002
|
|
|
155 |
|
|
|
72,925 |
|
|
|
(557 |
) |
|
|
96,078 |
|
|
|
(16 |
) |
|
|
168,585 |
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,569 |
|
|
|
|
|
|
|
29,569 |
|
|
Foreign currency translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(26 |
) |
|
|
(26 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
29,543 |
|
|
Exercise of stock options
|
|
|
2 |
|
|
|
4,796 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,798 |
|
|
Tax benefit from exercise of options
|
|
|
|
|
|
|
1,308 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,308 |
|
|
Shares issued in acquisition
|
|
|
|
|
|
|
1,505 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,505 |
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
304 |
|
|
|
|
|
|
|
|
|
|
|
304 |
|
|
Cash dividends ($0.38 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5,904 |
) |
|
|
|
|
|
|
(5,904 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances at December 31, 2003
|
|
|
157 |
|
|
|
80,534 |
|
|
|
(253 |
) |
|
|
119,743 |
|
|
|
(42 |
) |
|
|
200,139 |
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
41,673 |
|
|
|
|
|
|
|
41,673 |
|
|
Foreign currency translation adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11 |
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
41,684 |
|
|
Exercise of stock options
|
|
|
3 |
|
|
|
6,128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,131 |
|
|
Tax benefit from exercise of options
|
|
|
|
|
|
|
2,981 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,981 |
|
|
Stock granted under restricted stock plan, net
|
|
|
|
|
|
|
1,123 |
|
|
|
(1,123 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
433 |
|
|
|
|
|
|
|
|
|
|
|
433 |
|
|
Cash dividends ($0.44 per share)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7,001 |
) |
|
|
|
|
|
|
(7,001 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balances at December 31, 2004
|
|
$ |
160 |
|
|
$ |
90,766 |
|
|
$ |
(943 |
) |
|
$ |
154,415 |
|
|
$ |
(31 |
) |
|
$ |
244,367 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
F-6
CARBO CERAMICS INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended December 31, | |
|
|
| |
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Operating activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
41,673 |
|
|
$ |
29,569 |
|
|
$ |
19,714 |
|
Adjustments to reconcile net income to net cash provided by
operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation
|
|
|
11,762 |
|
|
|
9,921 |
|
|
|
7,592 |
|
|
Amortization
|
|
|
415 |
|
|
|
472 |
|
|
|
223 |
|
|
Provision for doubtful accounts
|
|
|
666 |
|
|
|
160 |
|
|
|
|
|
|
Deferred income taxes
|
|
|
4,930 |
|
|
|
4,414 |
|
|
|
1,977 |
|
|
Loss on disposal or impairment of assets
|
|
|
1,144 |
|
|
|
717 |
|
|
|
|
|
|
Non-cash stock compensation expense
|
|
|
433 |
|
|
|
304 |
|
|
|
232 |
|
|
Changes in operating assets and liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Trade accounts receivable
|
|
|
(11,462 |
) |
|
|
(7,588 |
) |
|
|
651 |
|
|
|
Inventories
|
|
|
(755 |
) |
|
|
(4,607 |
) |
|
|
(421 |
) |
|
|
Prepaid expenses and other current assets
|
|
|
(146 |
) |
|
|
(486 |
) |
|
|
92 |
|
|
|
Accounts payable
|
|
|
4,855 |
|
|
|
1,880 |
|
|
|
(1,222 |
) |
|
|
Accrued payroll and benefits
|
|
|
1,502 |
|
|
|
1,699 |
|
|
|
159 |
|
|
|
Accrued freight
|
|
|
302 |
|
|
|
322 |
|
|
|
(385 |
) |
|
|
Accrued utilities
|
|
|
420 |
|
|
|
584 |
|
|
|
213 |
|
|
|
Accrued income taxes
|
|
|
8,538 |
|
|
|
(194 |
) |
|
|
(359 |
) |
|
|
Provision for legal judgment
|
|
|
(975 |
) |
|
|
(18 |
) |
|
|
993 |
|
|
|
Other accrued expenses
|
|
|
908 |
|
|
|
1,134 |
|
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities
|
|
|
64,210 |
|
|
|
38,283 |
|
|
|
29,471 |
|
Investing activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Maturities of investment securities
|
|
|
|
|
|
|
|
|
|
|
6,000 |
|
Capital expenditures, net
|
|
|
(21,950 |
) |
|
|
(21,975 |
) |
|
|
(27,356 |
) |
Purchase of Pinnacle Technologies, Inc.
|
|
|
|
|
|
|
(909 |
) |
|
|
(12,022 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities
|
|
|
(21,950 |
) |
|
|
(22,884 |
) |
|
|
(33,378 |
) |
Financing activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Repayments on bank borrowings
|
|
|
|
|
|
|
|
|
|
|
(2,198 |
) |
Proceeds from exercise of stock options
|
|
|
6,131 |
|
|
|
4,798 |
|
|
|
4,483 |
|
Dividends paid
|
|
|
(7,001 |
) |
|
|
(5,904 |
) |
|
|
(5,470 |
) |
|
|
|
|
|
|
|
|
|
|
Net cash used in financing activities
|
|
|
(870 |
) |
|
|
(1,106 |
) |
|
|
(3,185 |
) |
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents
|
|
|
41,390 |
|
|
|
14,293 |
|
|
|
(7,092 |
) |
Effect of exchange rate changes on cash
|
|
|
11 |
|
|
|
(26 |
) |
|
|
(8 |
) |
Cash and cash equivalents at beginning of year
|
|
|
38,714 |
|
|
|
24,447 |
|
|
|
31,547 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year
|
|
$ |
80,115 |
|
|
$ |
38,714 |
|
|
$ |
24,447 |
|
|
|
|
|
|
|
|
|
|
|
Supplemental cash flow information
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest paid
|
|
$ |
10 |
|
|
$ |
13 |
|
|
$ |
14 |
|
|
|
|
|
|
|
|
|
|
|
Income taxes paid
|
|
$ |
11,081 |
|
|
$ |
13,298 |
|
|
$ |
9,764 |
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures through accounts payable and retainage
|
|
$ |
191 |
|
|
$ |
265 |
|
|
$ |
5,849 |
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements.
F-7
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
|
|
1. |
Significant Accounting Policies |
CARBO Ceramics Inc. (the Company) was formed in 1987
and is a manufacturer of ceramic proppants. The Company has four
production plants operating in New Iberia, Louisiana; Eufaula,
Alabama; McIntyre, Georgia; and Luoyang, China. The Company
predominantly markets its proppant products through pumping
service companies that perform hydraulic fracturing for major
oil and gas companies. Finished goods inventories are stored at
the plant sites and eleven remote distribution facilities
located in: Rock Springs, Wyoming; Oklahoma City, Oklahoma;
San Antonio, Texas; Edmonton, Alberta, Canada; Grande
Prairie, Alberta, Canada; Rotterdam, The Netherlands; Tianjin,
China; Tyumen, Russia; Adelaide, Australia; Singapore; and Jebel
Ali, United Arab Emirates. The Company also provides fracture
diagnostic and mapping services, sells fracture simulation
software and provides fracture design services to oil and gas
companies worldwide through its wholly-owned subsidiary,
Pinnacle Technologies, Inc., which is headquartered in
San Francisco, California (see Note 2).
|
|
|
Principles of Consolidation |
The consolidated financial statements include the accounts of
CARBO Ceramics Inc. and its wholly owned subsidiaries: CARBO
Ceramics (UK) Limited, CARBO Ceramics (Mauritius) Inc.,
CARBO Ceramics (China) Company Limited, CARBO Ceramics Cyprus
Limited, CARBO Ceramics (Eurasia) LLC, CARBO Ceramics LLC, and
Pinnacle Technologies, Inc. All significant intercompany
transactions have been eliminated.
|
|
|
Concentration of Credit Risk and Accounts
Receivable |
The Company performs periodic credit evaluations of its
customers financial condition and generally does not
require collateral. Receivables are generally due within
30 days. The majority of the Companys receivables are
from customers in the petroleum pressure pumping industry. The
Company establishes an allowance for doubtful accounts based on
a percentage of sales and periodically evaluates the balance in
the allowance based on a review of trade accounts receivable.
Trade accounts receivable are periodically reviewed for
collectibility based on customers past credit history and
current financial condition, and the allowance is adjusted if
necessary. Credit losses historically have been insignificant.
The allowance for doubtful accounts at December 31, 2004
and 2003 was $665,000 and $20,000, respectively.
The Company considers all highly liquid investments with a
maturity of three months or less when purchased to be cash
equivalents. The carrying amounts reported in the balance sheet
for cash equivalents approximate fair value.
Inventories are stated at the lower of cost (first-in, first-out
method) or market. Finished goods inventories include costs of
materials, plant labor and overhead incurred in the production
of the Companys products.
F-8
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
|
Property, Plant and Equipment |
Property, plant and equipment are stated at cost. Repair and
maintenance costs are expensed as incurred. Depreciation is
computed on the straight-line method for financial reporting
purposes using the following estimated useful lives:
|
|
|
|
|
Buildings and improvements
|
|
|
15 to 30 years |
|
Machinery and equipment
|
|
|
3 to 30 years |
|
Land-use rights
|
|
|
30 years |
|
Land-use rights represent capitalized costs to acquire rights to
the land for the Companys China plant site. The
Companys rights to use of the property are for a 50-year
period expiring in 2051. Depreciation in 2002 was based on a
50-year life. In 2003, the Company decided it was more
appropriate to recover the cost of the land-use rights over the
30-year life of its business license in China, which expires in
2031. The effect of the change in estimated useful life did not
have a material impact on 2003 net income or related per
share amounts.
During 2002 and 2003, the Company completed the acquisition of
approximately 1,500 acres of land and leasehold interests
in Wilkinson County, Georgia, near its plant in McIntyre,
Georgia. The Company estimates the land has 12 million tons
of kaolin reserves for use as raw material in production of its
lightweight ceramic proppant. The capitalized costs of land and
mineral rights as well as costs incurred to develop such
property are amortized using the units-of-production method
based on estimated total tons of kaolin reserves.
|
|
|
Impairment of Long-Lived Assets and Intangible
Assets |
Long-lived assets to be held and used or intangible assets that
are subject to amortization are reviewed for impairment whenever
events or circumstances indicate their carrying amounts might
not be recoverable. Recoverability is assessed by comparing the
undiscounted expected future cash flows from the assets with
their carrying amount. If the carrying amount exceeds the sum of
the undiscounted future cash flows an impairment loss is
recorded. The impairment loss is measured by comparing the fair
value of the assets with their carrying amounts. Intangible
assets that are not subject to amortization are tested for
impairment at least annually by comparing their fair value with
the carrying amount and recording an impairment loss for any
excess of carrying amount over fair value. Fair values are
determined based on discounted expected future cash flows or
appraised values, as appropriate. Long-lived assets that are
held for disposal are reported at the lower of the assets
carrying amount or fair value less costs related to the
assets disposition. During 2004, the Company recognized a
$1,144,000 loss on disposal or impairment of assets, of which
$960,000 is attributed primarily to a prematurely failing
calciner at the McIntyre plant and $184,000 resulted from
impairment of certain software. During 2003, the Company
recognized a $717,000 loss on the disposal of certain equipment
during expansion of the McIntyre plant. The losses related to
equipment removed from service and software impairment are
included in the income statement line item Loss on
disposal or impairment of assets.
|
|
|
Capitalized Software Costs |
The Company capitalizes certain software costs, after
technological feasibility has been established, which are
amortized utilizing the straight-line method over the economic
lives of the related products, not to exceed five years.
Goodwill represents the excess of the cost of companies acquired
over the fair value of their net assets at the date of
acquisition. Realization of goodwill is assessed periodically by
management based on the expected future profitability and
undiscounted future cash flows of acquired entities and their
contribution to the overall
F-9
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
operations of the Company. The Company has performed a goodwill
impairment review at the reporting unit level based on a fair
value concept. Should a review indicate that the carrying value
was not recoverable, the excess of the carrying value over the
undiscounted cash flow would be recognized as an impairment loss.
Revenue from proppant sales is recognized when title passes to
the customer, generally upon delivery. Revenue from fracture
diagnostic and mapping services and fracture design services is
recognized at the time service is performed. Revenue from the
sale of fracture simulation software is recognized when title
passes to the customer at time of shipment.
|
|
|
Shipping and Handling Costs |
Beginning January 1, 2004, the Company has included
handling costs in cost of sales. Handling costs, including labor
and overhead to maintain finished goods inventory, costs of
operating distribution facilities and depreciation of those
facilities, were charged to selling, general and administrative
expenses prior to January 1, 2004. Because handling costs
tend to vary directly with sales activity and can impact
shipping costs, the Company decided that handling costs would be
better classified as cost of sales. Shipping costs, which
consist of transportation costs associated with delivery of the
Companys products to customers, are classified as cost of
sales. Handling costs included in the 2003 and 2002 financial
statements have been reclassified as cost of sales to conform to
the 2004 presentation. The reclassification had no effect on net
income. Handling costs incurred in 2004, 2003, and 2002 were
$6,190,000, $5,314,000 and $4,081,000, respectively.
|
|
|
Cost of Start-Up Activities |
Start-up activities, including organization costs, are expensed
as incurred. Start-up costs for 2003 are related to expansion of
the McIntyre and New Iberia facilities and initial operation of
the China facility. Start-up costs for 2002 are related to the
China facility, including organizational and administrative
costs associated with plant construction plus labor, materials
and utilities expended in the fourth quarter of 2002 to bring
installed equipment to operating condition.
The preparation of financial statements in conformity with
accounting principles generally accepted in the United States
requires management to make estimates and assumptions that
affect the amounts reported in the financial statements and
accompanying notes. Actual results could differ from those
estimates.
|
|
|
Research and Development Costs |
Research and development costs are charged to operations when
incurred and are included in selling, general and administrative
expenses. The amounts incurred in 2004, 2003 and 2002 were
$3,418,000, $2,578,000 and $2,124,000, respectively.
On April 13, 2004, the shareholders approved the 2004 CARBO
Ceramics Inc. Long-Term Incentive Plan (the 2004
Plan). Under the 2004 Plan, shares of common stock may be
granted in the form of restricted stock awards to employees of
the Company. The Company may issue up to 250,000 shares,
plus (i) the number of shares that are forfeited, and
(ii) the number of shares that are withheld from the
participant to satisfy tax withholding obligations. No more than
50,000 shares may be granted to any single employee.
Transfer and forfeiture restrictions on one-third of the shares
subject to awards lapse on each of the first three anniversaries
of the grant date. No awards can be granted under the 2004 Plan
after the fifth
F-10
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
anniversary date. During 2004, a total of 18,080 restricted
shares were granted, net of forfeitures, at a fair value of
$62.09 per share, resulting in $1,123,000 in unearned stock
compensation costs.
The Company applies APB Opinion No. 25, Accounting
for Stock Issued to Employees (APB 25) and related
Interpretations in accounting for its employee stock-based
compensation. Under APB 25, generally no compensation
expense is recognized for stock options because the exercise
price of the Companys employee stock options equals the
market price of the underlying stock on the date of grant.
However, certain transactions involving fixed stock option
awards may result in the recognition of compensation expense
under APB 25. Compensation expense of $165,000, $304,000
and $232,000 was charged to operations in 2004, 2003 and 2002,
respectively, for amortization of unearned stock compensation
relating to unvested stock options assumed in a business
acquisition (see Note 2). Compensation expense for awards
of restricted stock is measured by the fair value of the
Companys stock on the date of grant and amortized over the
three-year vesting period. Compensation expense of $268,000 was
charged to operations in 2004 for amortization of unearned
compensation related to restricted stock. Unamortized deferred
compensation with respect to stock options and restricted stock
grants amounted to $943,000 at December 31, 2004.
The following table illustrates the effect on net income and
earnings per share if the Company had applied the fair value
recognition provisions of Statement 123 to stock-based
employee compensation for the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share | |
|
|
data) | |
Net income, as reported
|
|
$ |
41,673 |
|
|
$ |
29,569 |
|
|
$ |
19,714 |
|
Add: stock-based employee compensation expense included in
reported net income, net of related tax effects
|
|
|
273 |
|
|
|
191 |
|
|
|
146 |
|
Deduct: total stock-based compensation expense determined under
fair value based method for all awards, net of related tax
effects
|
|
|
(1,255 |
) |
|
|
(1,145 |
) |
|
|
(976 |
) |
|
|
|
|
|
|
|
|
|
|
Pro forma net income
|
|
$ |
40,691 |
|
|
$ |
28,615 |
|
|
$ |
18,884 |
|
|
|
|
|
|
|
|
|
|
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic as reported
|
|
$ |
2.62 |
|
|
$ |
1.90 |
|
|
$ |
1.29 |
|
|
|
|
|
|
|
|
|
|
|
|
Basic pro forma
|
|
$ |
2.56 |
|
|
$ |
1.84 |
|
|
$ |
1.24 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted as reported
|
|
$ |
2.60 |
|
|
$ |
1.88 |
|
|
$ |
1.28 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted pro forma
|
|
$ |
2.54 |
|
|
$ |
1.82 |
|
|
$ |
1.23 |
|
|
|
|
|
|
|
|
|
|
|
Financial statements of the Companys foreign subsidiaries
are translated using current exchange rates for assets and
liabilities; average exchange rates for the period for revenues,
expenses, gains and losses; and historical exchange rates for
equity accounts. Resulting translation adjustments are included
in accumulated other comprehensive income (loss).
|
|
|
New Accounting Pronouncements |
In November 2004, the FASB issued SFAS No. 151,
Inventory Costs (SFAS 151).
SFAS 151 amends ARB No. 43, Chapter 4,
Inventory Pricing, to clarify the accounting for abnormal
amounts of idle facility expense, freight, handling costs and
wasted material. SFAS 151 requires those items to be
recognized as current period expenses and requires that
allocation of fixed production overhead to the cost of
conversion be
F-11
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
based on the normal capacity of the production facilities.
SFAS 151 is effective for fiscal years beginning after
June 15, 2005. The Company does not expect it to have a
material impact on its financial condition or results of
operations.
In December 2004, the FASB issued SFAS No. 123-Revised
2004 (SFAS 123(R)), Share-Based Payment.
This is a revision of SFAS No. 123, Accounting for
Stock-Based Compensation, and supercedes APB No. 25,
Accounting for Stock Issued to Employees
(APB 25). As noted in our stock based
compensation accounting policy described above, the Company
generally does not record compensation expense for employee
stock options. Under SFAS 123(R), the Company will be
required to measure the cost of employee services received in
exchange for stock compensation, based on the grant date fair
value (with limited exceptions). That cost will be recognized
over the period during which an employee is required to provide
service in exchange for the award (usually the vesting period).
The fair value for stock options will be estimated using an
option pricing model. Excess tax benefits, as defined in
SFAS 123(R), will be recognized as an addition to paid-in
capital. Under SFAS 123(R), measurement and recognition of
compensation expense related to the Companys restricted
stock will be the same as APB 25. The provisions of
SFAS 123(R) are effective as of the beginning of the first
interim or annual reporting period that begins after
June 15, 2005. The Company is currently in the process of
evaluating the impact of SFAS 123(R) on its financial
statements, including different option pricing models. The pro
forma table above illustrates the effect on net income and
earnings per share if the Company had applied the fair value
recognition provisions of SFAS 123.
|
|
2. |
Acquisition of Business |
On May 31, 2002, the Company purchased 100 percent of
the outstanding shares of Pinnacle Technologies, Inc.
(Pinnacle). Results of operations for Pinnacle are
included in the consolidated financial statements since that
date. Pinnacle provides fracture diagnostic and mapping
services, sells fracture simulation software and provides
fracture design services to oil and gas companies worldwide. The
acquisition was made to expand the Companys ability to
provide production-enhancing solutions to oil and gas
exploration and production companies worldwide and to provide a
catalyst for accelerating the growth of ceramic proppant sales
in the future. The acquisition was accounted for using the
purchase method of accounting provided for under FASB Statement
No. 141, Business Combinations.
The aggregate cost of the acquisition was approximately
$26.7 million, including $12.4 million cash;
324,207 shares of common stock valued at
$11.2 million; 158,300 stock options valued at
$2.5 million granted in exchange for outstanding Pinnacle
options; and $0.6 million direct costs of the acquisition.
Goodwill was recorded because the aggregate cost of the
transaction exceeded the fair value of the assets acquired of
$9.0 million net of liabilities assumed of
$4.1 million. Goodwill is fully deductible for tax
purposes. The value of the common shares approximates the
average market price for the five-day period before and after
the date the purchase agreement was signed. The value of stock
options was determined using the Black-Scholes option valuation
model based on the closing market price of the Companys
common stock on the date of acquisition. The fair value of
options granted was reduced by $0.8 million allocated to
unearned stock compensation, which represents the intrinsic
value of options exchanged for unvested Pinnacle options.
Unearned stock compensation is being amortized to expense on a
straight-line basis over the remaining vesting period. Under the
terms of the acquisition agreement, the Company withheld
$2.3 million of the aggregate purchase price in the form of
$0.8 million cash and 43,621 common shares valued at
$1.5 million using the closing market price on the date of
acquisition. The final installment was paid on June 1,
2003, and recorded as goodwill.
F-12
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Following are pro forma amounts assuming the acquisition was
made on January 1, 2002 ($ in thousands, except per share
data):
|
|
|
|
|
|
|
|
Year Ended | |
|
|
December 31, | |
|
|
2002 | |
|
|
| |
Pro forma revenue
|
|
$ |
129,808 |
|
Pro forma net income
|
|
$ |
19,213 |
|
Pro forma earnings per share:
|
|
|
|
|
|
Basic
|
|
$ |
1.25 |
|
|
|
|
|
|
Diluted
|
|
$ |
1.24 |
|
|
|
|
|
The following table summarizes the fair values of the assets
acquired and liabilities assumed in the acquisition ($ in
thousands):
|
|
|
|
|
Current assets
|
|
$ |
1,639 |
|
Property, plant and equipment
|
|
|
3,942 |
|
Intangible assets
|
|
|
3,434 |
|
Goodwill arising in the transaction
|
|
|
21,840 |
|
|
|
|
|
|
|
|
30,855 |
|
Current liabilities
|
|
|
(3,212 |
) |
Long-term debt
|
|
|
(921 |
) |
|
|
|
|
Net assets acquired
|
|
$ |
26,722 |
|
|
|
|
|
Following is a summary of intangible assets as of
December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
Gross | |
|
Accumulated | |
|
Gross | |
|
Accumulated | |
|
|
Amount | |
|
Amortization | |
|
Amount | |
|
Amortization | |
|
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Intangibles subject to amortization:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Patents and licenses
|
|
$ |
2,526 |
|
|
$ |
672 |
|
|
$ |
2,547 |
|
|
$ |
412 |
|
|
Hardware designs
|
|
|
758 |
|
|
|
331 |
|
|
|
683 |
|
|
|
193 |
|
|
Software
|
|
|
1,836 |
|
|
|
107 |
|
|
|
369 |
|
|
|
90 |
|
Other intangibles not subject to amortization
|
|
|
|
|
|
|
|
|
|
|
1,007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
5,120 |
|
|
$ |
1,110 |
|
|
$ |
4,606 |
|
|
$ |
695 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
During 2004, the Company determined that certain internally
developed software previously considered to have an indefinite
life is now considered to have a finite life due to development
of new versions of the software. The Company performed an
impairment test and determined that the carrying amount of the
original software exceeded its fair value by $184,000.
Accordingly, an impairment loss of that amount was recognized
and the software is now being amortized over its remaining
estimated useful life.
Amortization expense for 2004, 2003 and 2002 was $415,000,
$472,000, and $223,000 respectively. Estimated amortization
expense for each of the ensuing years through December 31,
2009 is, respectively, $705,000, $722,000, $686,000, $559,000,
and $420,000.
F-13
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Under the terms of an unsecured revolving credit agreement with
a bank, dated December 31, 2000, and amended
December 23, 2003 and December 10, 2004, the Company
may borrow up to $10.0 million through December 31,
2006, with the option of choosing either the banks
fluctuating Base Rate or LIBOR Fixed Rate (as defined in the
credit agreement). At December 31, 2004 the unused portion
of the credit facility was $10.0 million. The terms of the
credit agreement provide for certain affirmative and negative
covenants and require the Company to maintain certain financial
ratios. Commitment fees are payable quarterly at the annual rate
of 0.375% of the unused line of credit. Commitment fees were
$38,000 in each of the years 2004, 2003 and 2002.
The Company leases certain property, plant and equipment under
operating leases, primarily consisting of railroad equipment
leases. Minimum future rental payments due under non-cancelable
operating leases with remaining terms in excess of one year as
of December 31, 2004 are as follows ($ in thousands):
|
|
|
|
|
2005
|
|
$ |
2,656 |
|
2006
|
|
|
2,288 |
|
2007
|
|
|
2,022 |
|
2008
|
|
|
1,601 |
|
2009
|
|
|
1,105 |
|
Thereafter
|
|
|
834 |
|
|
|
|
|
Total
|
|
$ |
10,506 |
|
|
|
|
|
Leases of railroad equipment generally provide for renewal
options for periods from one to five years at their fair rental
value at the time of renewal. In the normal course of business,
operating leases for railroad equipment are generally renewed or
replaced by other leases. Rent expense for all operating leases
was $3,393,000 in 2004, $2,625,000 in 2003 and $1,900,000 in
2002.
Deferred income taxes reflect the net tax effects of temporary
differences between the carrying amounts of assets and
liabilities for financial reporting purposes and the amounts
used for income tax purposes. Significant components of the
Companys deferred tax assets and liabilities as of
December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
|
($ In thousands) | |
Deferred tax assets:
|
|
|
|
|
|
|
|
|
Employee benefits
|
|
$ |
933 |
|
|
$ |
734 |
|
Inventories
|
|
|
803 |
|
|
|
953 |
|
Foreign tax credits
|
|
|
283 |
|
|
|
|
|
Other
|
|
|
533 |
|
|
|
390 |
|
|
|
|
|
|
|
|
|
Total deferred tax assets
|
|
|
2,552 |
|
|
|
2,077 |
|
|
|
|
|
|
|
|
Deferred tax liabilities:
|
|
|
|
|
|
|
|
|
Depreciation
|
|
|
22,100 |
|
|
|
17,087 |
|
Goodwill
|
|
|
1,139 |
|
|
|
815 |
|
Foreign earnings and other
|
|
|
719 |
|
|
|
651 |
|
|
|
|
|
|
|
|
|
Total deferred tax liabilities
|
|
|
23,958 |
|
|
|
18,553 |
|
|
|
|
|
|
|
|
|
Net deferred tax liabilities
|
|
$ |
21,406 |
|
|
$ |
16,476 |
|
|
|
|
|
|
|
|
F-14
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Significant components of the provision for income taxes for the
years ended December 31 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Current:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
$ |
16,803 |
|
|
$ |
11,211 |
|
|
$ |
8,620 |
|
|
State
|
|
|
2,816 |
|
|
|
1,893 |
|
|
|
932 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current
|
|
|
19,619 |
|
|
|
13,104 |
|
|
|
9,552 |
|
|
|
|
|
|
|
|
|
|
|
|
Deferred:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal
|
|
|
4,237 |
|
|
|
3,829 |
|
|
|
1,784 |
|
|
State
|
|
|
693 |
|
|
|
585 |
|
|
|
193 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total deferred
|
|
|
4,930 |
|
|
|
4,414 |
|
|
|
1,977 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
24,549 |
|
|
$ |
17,518 |
|
|
$ |
11,529 |
|
|
|
|
|
|
|
|
|
|
|
The reconciliation of income taxes computed at the
U.S. statutory tax rate to the Companys income tax
expense for the years ended December 31 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
Amount | |
|
Percent | |
|
Amount | |
|
Percent | |
|
Amount | |
|
Percent | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
U.S. statutory rate
|
|
$ |
23,178 |
|
|
|
35.0 |
% |
|
$ |
16,480 |
|
|
|
35.0 |
% |
|
$ |
10,935 |
|
|
|
35.0 |
% |
State income taxes, net of federal tax benefit
|
|
|
2,281 |
|
|
|
3.4 |
|
|
|
1,611 |
|
|
|
3.4 |
|
|
|
1,125 |
|
|
|
3.6 |
|
Extraterritorial Income Exclusion and other
|
|
|
(910 |
) |
|
|
(1.3 |
) |
|
|
(573 |
) |
|
|
(1.2 |
) |
|
|
(531 |
) |
|
|
(1.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
24,549 |
|
|
|
37.1 |
% |
|
$ |
17,518 |
|
|
|
37.2 |
% |
|
$ |
11,529 |
|
|
|
36.9 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common Stock
Holders of Common Stock are entitled to one vote per share on
all matters to be voted on by shareholders and do not have
cumulative voting rights. Subject to preferences of any
Preferred Stock, the holders of Common Stock are entitled to
receive ratably such dividends, if any, as may be declared from
time to time by the Board of Directors out of funds legally
available for that purpose. In the event of liquidation,
dissolution or winding up of the Company, holders of Common
Stock are entitled to share ratably in all assets remaining
after payment of liabilities, subject to prior distribution
rights of any Preferred Stock then outstanding. The Common Stock
has no preemptive or conversion rights or other subscription
rights. There are no redemption or sinking fund provisions
applicable to the Common Stock. All outstanding shares of Common
Stock are fully paid and nonassessable.
On January 19, 2005, the Board of Directors declared a cash
dividend of $0.12 per share. The dividend is payable on
February 15, 2005 to shareholders of record on
January 31, 2005.
Preferred Stock
The Companys charter authorizes 5,000 shares of
Preferred Stock. The Board of Directors has the authority to
issue Preferred Stock in one or more series and to fix the
rights, preferences, privileges and restrictions thereof,
including dividend rights, conversion rights, voting rights,
terms of redemption, redemption prices, liquidation preferences
and the number of shares constituting any series or the
designation of such
F-15
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
series, without further vote or action by the Companys
shareholders. In connection with adoption of a shareholder
rights plan on February 13, 2002, the Company created the
Series A Preferred Stock and authorized 2,000 shares
of the Series A Preferred Stock.
Shareholder Rights Plan
On February 13, 2002, the Company adopted a shareholder
rights plan and declared a dividend of one right for each
outstanding share of Common Stock to shareholders of record on
February 25, 2002. With certain exceptions, the rights
become exercisable if a tender offer for the Company is
announced or any person or group acquires beneficial ownership
of at least 15 percent of the Companys Common Stock.
If exercisable, each right entitles the holder to purchase one
ten-thousandth of a share of Series A Preferred Stock at an
exercise price of $200 and, if any person or group acquires
beneficial ownership of at least 15 percent of the
Companys Common Stock, to acquire a number of shares of
Common Stock having a market value of two times the $200
exercise price. The Company may redeem the rights for
$0.01 per right at any time before any person or group
acquires beneficial ownership of at least 15 percent of the
Common Stock. The rights expire on February 13, 2012.
The Company has two fixed stock-option compensation plans: 1996
Stock Option Plan for Key Employees (CARBO Plan) and 1996 Stock
Option Plan of Pinnacle Technologies, Inc. as Amended and
Restated May 31, 2002 (Pinnacle Plan). The plans provide
for granting options to purchase shares of the Companys
Common Stock primarily to key employees, officers and directors.
Under the CARBO Plan, the Company may grant options for up to
1,250,000 shares of Common Stock. The exercise price of
each option is equal to the market price of the Companys
Common Stock on the date of grant, no individual employee may be
granted options to purchase more than an aggregate of
500,000 shares of Common Stock, options have maximum terms
of ten years and vest annually over four years. Under the
Pinnacle Plan, the Company may grant options for up to
200,000 shares of Common Stock. The exercise price of each
option may not be less than 85 percent of the market price
of the Companys Common Stock on the date of grant, options
have maximum terms of ten years and vesting is determined for
each grant (generally 3 to 5 years).
Pro forma information regarding net income and earnings per
share is required by FASB Statement No. 123 (see
Note 1), and has been determined as if the Company had
accounted for its employee stock options under the fair value
method of that statement. The fair value for these options was
estimated at the date of grant using a Black-Scholes option
pricing model with the following weighted-average assumptions
for 2004, 2003 and 2002, respectively: risk-free interest rates
of 3.55%, 3.15% and 4.59%; dividend yields of 0.6%, 1.0% and
1.0%; volatility factors of the expected market price of the
Companys Common Stock of .455, .458 and .498; and a
weighted-average expected life of the option of 5 years.
The Black-Scholes option valuation model was developed for use
in estimating the fair value of traded options that have no
vesting restrictions and are fully transferable. In addition,
option valuation models require the input of highly subjective
assumptions including the expected stock price volatility.
Because the Companys employee stock options have
characteristics significantly different from those of traded
options, and because changes in the subjective input assumptions
can materially affect the fair value estimate, in
managements opinion, the existing models do not
necessarily provide a reliable single measure of the fair value
of its employee stock options.
F-16
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
A summary of stock option activity and related information for
the years ended December 31 follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
Options | |
|
Weighted-Average | |
|
Options | |
|
Weighted-Average | |
|
Options | |
|
Weighted-Average | |
|
|
(000) | |
|
Exercise Price | |
|
(000) | |
|
Exercise Price | |
|
(000) | |
|
Exercise Price | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Outstanding-beginning of year
|
|
|
593 |
|
|
$ |
30 |
|
|
|
778 |
|
|
$ |
28 |
|
|
|
757 |
|
|
$ |
25 |
|
Granted
|
|
|
24 |
|
|
|
56 |
|
|
|
34 |
|
|
|
35 |
|
|
|
279 |
|
|
|
26 |
|
Exercised
|
|
|
232 |
|
|
|
26 |
|
|
|
207 |
|
|
|
23 |
|
|
|
252 |
|
|
|
18 |
|
Forfeited
|
|
|
5 |
|
|
|
36 |
|
|
|
12 |
|
|
|
26 |
|
|
|
6 |
|
|
|
32 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding-end of year
|
|
|
380 |
|
|
$ |
33 |
|
|
|
593 |
|
|
$ |
30 |
|
|
|
778 |
|
|
$ |
28 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at end of year
|
|
|
212 |
|
|
$ |
30 |
|
|
|
341 |
|
|
$ |
27 |
|
|
|
443 |
|
|
$ |
24 |
|
Weighted-average fair value of options granted during the year
|
|
$ |
23.61 |
|
|
|
|
|
|
$ |
14.00 |
|
|
|
|
|
|
$ |
19.30 |
|
|
|
|
|
Following is a summary of the status of fixed options
outstanding at December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding Options | |
|
Exercisable Options | |
|
|
| |
|
| |
Exercise |
|
|
|
Weighted Average | |
|
|
|
|
Price |
|
Number | |
|
Remaining | |
|
Weighted Average | |
|
Number | |
|
Weighted Average | |
Range |
|
(000) | |
|
Contractual Life | |
|
Exercise Price | |
|
(000) | |
|
Exercise Price | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
$ 8-24
|
|
|
41 |
|
|
|
4 years |
|
|
$ |
15 |
|
|
|
37 |
|
|
$ |
14 |
|
30-42
|
|
|
315 |
|
|
|
7 years |
|
|
|
34 |
|
|
|
175 |
|
|
|
34 |
|
52-62
|
|
|
24 |
|
|
|
9 years |
|
|
|
56 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
380 |
|
|
|
|
|
|
|
33 |
|
|
|
212 |
|
|
|
30 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following table sets forth the computation of basic and
diluted earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share data) | |
Numerator for basic and diluted earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
$ |
41,673 |
|
|
$ |
29,569 |
|
|
$ |
19,714 |
|
|
|
|
|
|
|
|
|
|
|
Denominator:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic earnings per share weighted-average
shares
|
|
|
15,912,092 |
|
|
|
15,559,785 |
|
|
|
15,233,096 |
|
|
Effect of dilutive securities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee stock options (See Note 8)
|
|
|
126,325 |
|
|
|
111,530 |
|
|
|
116,454 |
|
|
|
Nonvested stock awards
|
|
|
4,682 |
|
|
|
|
|
|
|
|
|
|
|
Contingent stock acquisition
|
|
|
|
|
|
|
18,046 |
|
|
|
25,706 |
|
|
|
|
|
|
|
|
|
|
|
|
Dilutive potential common shares
|
|
|
131,007 |
|
|
|
129,576 |
|
|
|
142,160 |
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for diluted earnings per share adjusted
weighted-average shares
|
|
|
16,043,099 |
|
|
|
15,689,361 |
|
|
|
15,375,256 |
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share
|
|
$ |
2.62 |
|
|
$ |
1.90 |
|
|
$ |
1.29 |
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share
|
|
$ |
2.60 |
|
|
$ |
1.88 |
|
|
$ |
1.28 |
|
|
|
|
|
|
|
|
|
|
|
F-17
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
10. |
Quarterly Operating Results (Unaudited) |
Quarterly results of operations for the years ended
December 31, 2004 and 2003 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended, | |
|
|
| |
|
|
March 31 | |
|
June 30 | |
|
September 30 | |
|
December 31 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
($ In thousands, except per share data) | |
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
$ |
50,011 |
|
|
$ |
52,350 |
|
|
$ |
58,482 |
|
|
$ |
62,211 |
|
Gross profit
|
|
|
20,781 |
|
|
|
21,879 |
|
|
|
25,356 |
|
|
|
25,337 |
|
Net income
|
|
|
9,568 |
|
|
|
9,857 |
|
|
|
11,497 |
|
|
|
10,751 |
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
0.60 |
|
|
$ |
0.62 |
|
|
$ |
0.72 |
|
|
$ |
0.67 |
|
|
Diluted
|
|
$ |
0.60 |
|
|
$ |
0.61 |
|
|
$ |
0.72 |
|
|
$ |
0.67 |
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues
|
|
$ |
38,538 |
|
|
$ |
39,423 |
|
|
$ |
43,260 |
|
|
$ |
48,715 |
|
Gross profit
|
|
|
13,866 |
|
|
|
15,619 |
|
|
|
17,773 |
|
|
|
20,362 |
|
Net income
|
|
|
5,710 |
|
|
|
6,444 |
|
|
|
8,114 |
|
|
|
9,301 |
|
Earnings per share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
$ |
0.37 |
|
|
$ |
0.42 |
|
|
$ |
0.52 |
|
|
$ |
0.59 |
|
|
Diluted
|
|
$ |
0.37 |
|
|
$ |
0.41 |
|
|
$ |
0.52 |
|
|
$ |
0.59 |
|
Quarterly data may not sum to full year data reported in the
consolidated financial statements due to rounding. Gross profit
in the 2003 summary has been restated to conform to the 2004
presentation. (See Note 1)
The following schedule presents the percentages of total
revenues related to the Companys three major customers for
the three-year period ended December 31, 2004:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Major Customers | |
|
|
|
|
|
|
| |
|
|
|
|
|
|
A | |
|
B | |
|
C | |
|
Others | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
2004
|
|
|
28.3 |
% |
|
|
13.5 |
% |
|
|
23.6 |
% |
|
|
34.6 |
% |
|
|
100 |
% |
2003
|
|
|
30.1 |
% |
|
|
16.5 |
% |
|
|
24.3 |
% |
|
|
29.1 |
% |
|
|
100 |
% |
2002
|
|
|
35.0 |
% |
|
|
20.0 |
% |
|
|
23.6 |
% |
|
|
21.4 |
% |
|
|
100 |
% |
|
|
12. |
Geographic Information |
Long-lived assets, consisting of net property, plant and
equipment and goodwill, as of December 31 in the United
States and other countries are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In millions) | |
Long-lived assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States
|
|
$ |
130.2 |
|
|
$ |
124.1 |
|
|
$ |
119.4 |
|
|
International (primarily China)
|
|
|
17.0 |
|
|
|
14.4 |
|
|
|
11.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
147.2 |
|
|
$ |
138.5 |
|
|
$ |
131.2 |
|
|
|
|
|
|
|
|
|
|
|
F-18
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
Revenues outside the United States accounted for 47%, 36% and
30% of the Companys revenues for 2004, 2003, and 2002,
respectively. Revenues for the years ended December 31 in
the United States, Canada, Russia and other countries are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In millions) | |
Revenues:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States
|
|
$ |
118.7 |
|
|
$ |
108.0 |
|
|
$ |
88.0 |
|
|
Canada
|
|
|
28.2 |
|
|
|
18.1 |
|
|
|
13.0 |
|
|
Russia
|
|
|
35.2 |
|
|
|
9.8 |
|
|
|
2.4 |
|
|
Other international
|
|
|
41.0 |
|
|
|
34.0 |
|
|
|
22.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
223.1 |
|
|
$ |
169.9 |
|
|
$ |
126.3 |
|
|
|
|
|
|
|
|
|
|
|
The Company has defined contribution savings and profit sharing
plans pursuant to Section 401(k) of the Internal Revenue
Code. The increase in savings contributions beginning in 2002 is
due to additional employment related to expansions and the
acquisition of Pinnacle Technologies, Inc. on May 31, 2002.
Benefit costs recognized as expense under these plans consisted
of the following for the years ended December 31:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004 | |
|
2003 | |
|
2002 | |
|
|
| |
|
| |
|
| |
|
|
($ In thousands) | |
Contributions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Profit sharing
|
|
$ |
990 |
|
|
$ |
719 |
|
|
$ |
425 |
|
|
Savings
|
|
|
525 |
|
|
|
431 |
|
|
|
338 |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1,515 |
|
|
$ |
1,150 |
|
|
$ |
763 |
|
|
|
|
|
|
|
|
|
|
|
In 1995, the Company entered into an agreement with a supplier
to purchase kaolin for its Eufaula, Alabama, plant at a
specified contract price. The term of the agreement was eight
years commencing January 1, 1996. Beginning
January 1, 1997, the agreement required the Company
to purchase from the supplier at least 80 percent of the
Companys estimated annual requirements of kaolin for its
Eufaula plant. For the years ended December 31, 2003 and
2002, the Company purchased from the supplier $2.6 million
and $2.2 million, respectively, of kaolin under the
agreement. In June 2003, the Company entered into a new
agreement with the supplier. The new agreement supercedes and
replaces the 1995 agreement. The term of the agreement is seven
years commencing January 1, 2004 and requires the Company
to purchase from the supplier at least 70 percent of its
annual kaolin requirements for its Eufaula, Alabama, plant at
specified contract prices. For the year ended December 31,
2004, the Company purchased from the supplier $2.9 million
of kaolin under the agreement.
In January 2003, the Company entered into a mining agreement
with a contractor to provide kaolin for the Companys
McIntyre plant at specified contract prices, from lands owned or
leased by either the Company or the contractor. The term of the
agreement is twenty years commencing on January 1, 2003 and
requires the Company to accept delivery from the contractor of
at least 80 percent of the McIntyre plants annual kaolin
requirements. Under the agreement, the contractor bears
responsibility for reclaiming property owned by the Company and
indemnifies the Company from all claims. For the years ended
December 31, 2004 and 2003, the Company purchased
$0.6 million and $0.5 million, respectively, of kaolin
under the agreement.
F-19
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
In January 2003, the Company entered into an agreement with a
supplier to purchase bauxite for production at its plants in New
Iberia, Louisiana, and McIntyre, Georgia. The term of the
agreement is three years commencing January 1, 2003
and requires the Company to purchase 60,000 metric tons of
material annually at specified contract prices. The contract
also has provisions to allow the Company to commit to purchase
up to an additional 45,000 metric tons in any contract year. For
the years ended December 31, 2004 and 2003, the Company
purchased $9.0 million and $7.5 million, respectively,
of bauxite under the agreement.
In 2002, the Company entered into a five-year agreement and a
ten-year agreement with two different suppliers to purchase
bauxite and hard clays for its China plant at specified contract
prices. The five-year agreement requires the Company to purchase
a minimum of 10,000 metric tons of material annually, or
100 percent of its annual requirements for bauxite if less
than 10,000 metric tons. The ten-year agreement requires the
Company to accept delivery from the supplier at least
80 percent of the plants annual requirements. For the
years ended December 31, 2004 and 2003, the Company
purchased approximately $0.9 million and $0.4 million,
respectively, of material under the agreements.
The Company has entered into a lease agreement with the
Development Authority of Wilkinson County (the Development
Authority) in the State of Georgia. Pursuant to this
agreement, the Development Authority holds the title to the real
and personal property of the Companys McIntyre
manufacturing facility and leases the facility to the Company
for an annual rental fee of $35,000 per year through the
year 2016. At any time prior to the scheduled termination of the
lease, the Company has the option to terminate the lease and
purchase the property for a nominal fee plus the payment of any
rent payable through the balance of the lease term. Furthermore,
the Company has a security interest in the title held by the
Development Authority. The Company has also entered into a
Memorandum of Understanding (the MOU) with the
Development Authority and other local agencies, under which the
Company receives tax incentives in exchange for its commitment
to invest in the county and increase employment. The Company is
required to achieve certain employment levels in order to retain
its tax incentive. In the event the Company does not meet the
agreed-upon employment targets or the MOU is otherwise
terminated, the Company would be subjected to additional
property taxes annually. The property subject to the lease
agreement is included in Property, Plant and Equipment (net book
value of $67.5 million at December 31, 2004) in the
accompanying financial statements.
The Company has committed to purchase $13.7 million in
equipment related to construction of a new manufacturing plant
in Wilkinson County, Georgia. In the event of cancellation, some
of the commitments have cancellation clauses that would require
the Company to pay expenses incurred by manufacturers to date
and/or a penalty fee.
The Company was in compliance with the terms of all the above
listed agreements, or had in its possession an acceptable waiver
from the vendor, at December 31, 2004.
|
|
15. |
Employment Agreements |
The Company has an employment agreement with its President
through December 31, 2005 that extends automatically for
successive one-year periods without prior written notice. The
agreement provides for an annual base salary and incentive
bonus. If the President is terminated early without cause, the
Company will be obligated to pay two years base salary and a
prorated incentive bonus, and all outstanding stock options
granted to the President will become fully exercisable. The
agreement also contains a two-year non-competition covenant that
would become effective upon termination for any reason.
The Company has an employment agreement with the President of
Pinnacle Technologies, Inc. through May 31, 2007. The
agreement provides for an annual base salary and incentive
bonus. The term of the agreement may be terminated by the
Company or the President of Pinnacle Technologies, Inc. for any
reason. The agreement contains a non-competition covenant that
is effective for one year beyond the term of the agreement.
F-20
CARBO CERAMICS INC.
NOTES TO CONSOLIDATED FINANCIAL
STATEMENTS (Continued)
|
|
16. |
Legal Proceedings and Judgment |
The Company and a competitor (Curimbaba) are
currently involved in litigation in Texas federal district court
to determine if Curimbabas intermediate strength product
infringes a patent owned by the Company. The Company does not
believe that this proceeding will have a material adverse effect
on its business or its results of operations.
In November 2002, a judgment was entered in a lawsuit in which a
state court jury in Texas found the Company liable for tortious
interference with a contract between Proppant Technology, Inc.
and its supplier. The Company believes that it did not act
improperly in this matter but appealed only the amount of the
judgment. In December 2003 the Company dropped its appeal of the
amount of the judgment and settled the claim for an amount that
was not significantly different than the $993,000 reserve
established in 2002. The Company paid the settlement amount in
January 2004.
The Company is subject to legal proceedings, claims and
litigation arising in the ordinary course of business. While the
outcome of these matters is currently not determinable,
management does not expect that the ultimate costs to resolve
these matters will have a material adverse effect on the
Companys consolidated financial position, results of
operations, or cash flows.
On January 18, 2005, the Company awarded 20,135 shares
of restricted stock to certain employees and recorded unearned
stock compensation costs totaling $1,383,000.
F-21
CARBO Ceramics Inc.
Schedule II Consolidated Valuation and
Qualifying Accounts
For the Years Ended December 31, 2004, 2003 and 2002
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Balance at | |
|
Charged to | |
|
|
|
Balance at | |
|
|
Beginning of | |
|
Costs and | |
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|
|
End of | |
Year Ended |
|
Year | |
|
Expenses | |
|
Write-Offs | |
|
Year | |
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| |
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| |
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| |
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| |
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($ In thousands) | |
Allowance for doubtful accounts:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2004
|
|
$ |
20 |
|
|
$ |
666 |
|
|
$ |
21 |
|
|
$ |
665 |
|
December 31, 2003
|
|
$ |
|
|
|
$ |
160 |
|
|
$ |
140 |
|
|
$ |
20 |
|
December 31, 2002
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
S-1
Exhibit Index
|
|
|
|
|
|
3 |
.1 |
|
Certificate of Incorporation of CARBO Ceramics Inc.
(incorporated by reference to exhibit 3.1 to the
registrants Form S-1 Registration Statement
No. 333-1884) |
|
|
3 |
.2 |
|
Bylaws of CARBO Ceramics Inc. (incorporated by reference to
exhibit 3.2 to the registrants Form S-1
Registration Statement No. 333-1884) |
|
|
4 |
.1 |
|
Form of Common Stock Certificate of CARBO Ceramics Inc.
(incorporated by reference to exhibit 4.1 to the
registrants Form S-1 Registration Statement
No. 333-1884) |
|
|
4 |
.2 |
|
Certificate of Designations of Series A Preferred Stock
(incorporated by reference to exhibit 2 to
registrants Form 8-A Registration Statement No.
001-15903) |
|
|
10 |
.1 |
|
Second Amended and Restated Credit Agreement dated as of
December 31, 2000, as amended December 23, 2003 and as
further amended December 10, 2004, between Brown Brothers
Harriman & Co. and CARBO Ceramics Inc. (incorporated by
reference to exhibit 10.1 to the registrants
Form 10-K Annual Report for the year ended
December 31, 2000) |
|
|
10 |
.2 |
|
Form of Tax Indemnification Agreement between CARBO Ceramics
Inc. and William C. Morris, Robert S. Rubin, Lewis C. Glucksman,
George A. Wiegers, William A. Griffin, and Jesse P. Orsini
(incorporated by reference to exhibit 10.2 to the
registrants Form S-1 Registration Statement
No. 333-1884) |
|
|
10 |
.3 |
|
Purchase and Sale Agreement dated as of March 31, 1995,
between CARBO Ceramics Inc. and GEO Specialty Chemicals, Inc.,
as amended (incorporated by reference to exhibit 10.5 to
the registrants Form S-1 Registration Statement
No. 333-1884) |
|
|
10 |
.4 |
|
Raw Material Requirements Agreement dated as of June 1,
2003, between CARBO Ceramics Inc. and C-E Minerals Inc.
(incorporated by reference to exhibit 10.4 the
registrants Form 10-K Annual Report for the year
ended December 31, 2003.) |
|
|
10 |
.5 |
|
Incentive Compensation Plan (incorporated by reference to
exhibit 10.8 to the registrants Form S-1
Registration Statement No. 333-1884) |
|
|
10 |
.6 |
|
CARBO Ceramics Inc. 1996 Stock Option Plan for Key Employees
(incorporated by reference to exhibit 10.9 to the
registrants Form S-1 Registration Statement
No. 333-1884) |
|
|
10 |
.7 |
|
Form of Stock Option Award Agreement (incorporated by reference
to exhibit 10.10 to the registrants Form S-1
Registration Statement No. 333-1884) |
|
|
10 |
.8 |
|
Mining Agreement dated as of January 1, 2003 between CARBO
Ceramics Inc. and Arcilla Mining and Land Co. (incorporated by
reference to exhibit 10.8 to the registrants
Form 10-K Annual Report for the year ended
December 31, 2002) |
|
|
10 |
.9 |
|
Form of Employment Agreement between CARBO Ceramics Inc. and C.
Mark Pearson (incorporated by reference to exhibit 10.11 to
the registrants Form 10-K Annual Report for the
year ended December 31, 2001) |
|
|
10 |
.10 |
|
Form of Employment Agreement between CARBO Ceramics Inc. and
Christopher A. Wright (incorporated by reference to the
registrants Form 10-K Annual Report for the year
ended December 31, 2002) |
|
|
10 |
.11 |
|
1996 Stock Option Plan of Pinnacle Technologies, Inc., as
amended and restated May 31, 2002 (incorporated by
reference to exhibit 4.1 to registrants Form S-8
Registration Statement No. 333-91252) |
|
|
10 |
.12 |
|
Lease Agreement dated as of November 1, 2003, between the
Development Authority of Wilkinson Count and CARBO Ceramics
Inc.. (incorporated by reference to exhibit 10.12 the
registrants Form 10-K Annual Report for the year
ended December 31, 2003.) |
|
|
10 |
.13 |
|
CARBO Ceramics Inc. Incentive Compensation Plan (incorporated by
reference to exhibit 99.1 of the registrants
Form 8-K Current Report filed January 24, 2005) |
|
|
10 |
.14 |
|
2004 CARBO Ceramics Inc. Long-Term Incentive Plan (incorporated
by reference to exhibit 99.2 of the registrants
Form 8-K Current Report filed in January 24, 2005) |
|
|
10 |
.15 |
|
Form of Officer Restricted Stock Award Agreement (incorporated
by reference to exhibit 99.3 of the registrants
Form 8-K Current Report filed in January 24, 2005) |
|
|
14 |
|
|
Code of Ethics (incorporated by reference to exhibit 14 to
the registrants Form 10-K Annual Report for the year
ended December 31, 2003) |
|
|
23 |
.1 |
|
Consent of Ernst & Young LLP |
|
|
|
|
|
|
|
31 |
.1 |
|
Rule 13a-14(a)/15d-14(a) Certification by C. Mark Pearson |
|
|
31 |
.2 |
|
Rule 13a-14(a)/15d-14(a) Certification by Paul G. Vitek |
|
|
32 |
|
|
Certification pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act
of 2002 |