UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Form 10-Q
For Annual and Transition Reports Pursuant to Sections 13 or 15(d)
(Mark One) | ||||
[X] | Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 | |||
For the Quarterly Period Ended September 30, 2004 | ||||
or | ||||
[ ] | Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934 | |||
Commission File Number 1-08262 |
Dean Holding Company
Delaware
|
75-2932967 | |
(State or other jurisdiction of incorporation or
organization)
|
(I.R.S. Employer Identification No.) |
2515 McKinney Avenue, Suite 1200
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes o No þ
The registrant meets the conditions specified in General Instruction H(1)(a) and (b) of Form 10-Q and, therefore, is filing this form with the reduced disclosure format permitted by General Instruction H(2) to Form 10-Q.
Table of Contents
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Part I Financial Information
Item 1. | Financial Statements |
DEAN HOLDING COMPANY
September 30, | December 31, | |||||||||
2004 | 2003 | |||||||||
(unaudited) | ||||||||||
ASSETS
|
||||||||||
Current assets:
|
||||||||||
Cash and cash equivalents
|
$ | 6,417 | $ | 23,963 | ||||||
Accounts receivable, net
|
288,864 | 269,792 | ||||||||
Inventories
|
249,577 | 234,311 | ||||||||
Deferred income taxes
|
70,468 | 71,946 | ||||||||
Prepaid expenses and other current assets
|
21,804 | 16,047 | ||||||||
Total current assets
|
637,130 | 616,059 | ||||||||
Property, plant and equipment, net
|
628,067 | 638,267 | ||||||||
Goodwill
|
1,425,524 | 1,421,711 | ||||||||
Identifiable intangible and other assets
|
227,431 | 230,570 | ||||||||
Total
|
$ | 2,918,152 | $ | 2,906,607 | ||||||
LIABILITIES AND STOCKHOLDERS
EQUITY
|
||||||||||
Current liabilities:
|
||||||||||
Accounts payable and accrued expenses
|
$ | 344,396 | $ | 345,806 | ||||||
Income taxes payable
|
5,419 | 37,475 | ||||||||
Current portion of long-term debt
|
99,090 | 3,509 | ||||||||
Total current liabilities
|
448,905 | 386,790 | ||||||||
Long-term debt
|
754,192 | 794,062 | ||||||||
Deferred income taxes
|
230,731 | 212,889 | ||||||||
Other long-term liabilities
|
146,664 | 174,044 | ||||||||
Commitments and contingencies (Note 9)
|
||||||||||
Stockholders equity:
|
||||||||||
Common stock, 1,000 shares issued and
outstanding
|
| | ||||||||
Additional paid-in capital
|
1,391,912 | 1,369,392 | ||||||||
Retained earnings
|
405,902 | 310,529 | ||||||||
Receivable from parent
|
(450,421 | ) | (330,651 | ) | ||||||
Accumulated other comprehensive income
|
(9,733 | ) | (10,448 | ) | ||||||
Total stockholders equity
|
1,337,660 | 1,338,822 | ||||||||
Total
|
$ | 2,918,152 | $ | 2,906,607 | ||||||
See Notes to Condensed Consolidated Financial Statements.
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DEAN HOLDING COMPANY
Three Months Ended | Nine Months Ended | |||||||||||||||||
September 30 | September 30 | |||||||||||||||||
2004 | 2003 | 2004 | 2003 | |||||||||||||||
(unaudited) | (unaudited) | |||||||||||||||||
Net sales
|
$ | 1,103,722 | $ | 979,867 | $ | 3,222,705 | $ | 2,848,368 | ||||||||||
Cost of sales
|
863,551 | 738,050 | 2,487,242 | 2,126,809 | ||||||||||||||
Gross profit
|
240,171 | 241,817 | 735,463 | 721,559 | ||||||||||||||
Operating costs and expenses:
|
||||||||||||||||||
Selling and distribution
|
145,405 | 128,683 | 426,793 | 386,675 | ||||||||||||||
General and administrative
|
33,171 | 34,887 | 100,546 | 97,314 | ||||||||||||||
Amortization expense
|
691 | 628 | 1,952 | 2,411 | ||||||||||||||
Facility closing and reorganization cost
|
10,421 | 462 | 13,103 | 987 | ||||||||||||||
Total operating costs and expenses
|
189,688 | 164,660 | 542,394 | 487,387 | ||||||||||||||
Operating income
|
50,483 | 77,157 | 193,069 | 234,172 | ||||||||||||||
Other (income) expense:
|
||||||||||||||||||
Interest expense, net
|
13,999 | 13,934 | 41,597 | 41,240 | ||||||||||||||
Other income, net
|
(93 | ) | (481 | ) | (1,575 | ) | (1,178 | ) | ||||||||||
Total other (income) expense
|
13,906 | 13,453 | 40,022 | 40,062 | ||||||||||||||
Income before income taxes
|
36,577 | 63,704 | 153,047 | 194,110 | ||||||||||||||
Income taxes
|
13,511 | 22,668 | 57,674 | 72,504 | ||||||||||||||
Net income
|
$ | 23,066 | $ | 41,036 | $ | 95,373 | $ | 121,606 | ||||||||||
See Notes to Condensed Consolidated Financial Statements.
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DEAN HOLDING COMPANY
Nine Months Ended | ||||||||||||
September 30 | ||||||||||||
2004 | 2003 | |||||||||||
(unaudited) | ||||||||||||
Cash Flows From Operating Activities
|
||||||||||||
Net Income
|
$ | 95,373 | $ | 121,606 | ||||||||
Adjustments to reconcile net income to net cash
provided by operating activities:
|
||||||||||||
Depreciation and amortization
|
63,029 | 54,860 | ||||||||||
Gain on disposition of assets
|
(1,607 | ) | (145 | ) | ||||||||
Write-down of impaired assets
|
8,308 | | ||||||||||
Deferred income taxes
|
19,320 | 67,120 | ||||||||||
Other, net
|
170 | (618 | ) | |||||||||
Changes in operating assets and liabilities, net
of acquisitions:
|
||||||||||||
Accounts receivable
|
(7,912 | ) | (6,053 | ) | ||||||||
Inventories
|
(13,587 | ) | (39,906 | ) | ||||||||
Prepaid expenses and other assets
|
2,316 | 3,876 | ||||||||||
Accounts payable, accrued expenses and other
liabilities
|
(39,820 | ) | (35,847 | ) | ||||||||
Income taxes payable
|
(16,268 | ) | (23,410 | ) | ||||||||
Net cash provided by operating activities
|
109,322 | 141,483 | ||||||||||
Cash Flows From Investing Activities
|
||||||||||||
Net additions to property, plant and equipment
|
(58,935 | ) | (63,580 | ) | ||||||||
Cash outflows for acquisitions
|
(26,472 | ) | (1,187 | ) | ||||||||
Proceeds from sale of fixed assets
|
3,668 | 2,444 | ||||||||||
Net cash used in investing activities
|
(81,739 | ) | (62,323 | ) | ||||||||
Cash Flows From Financing Activities
|
||||||||||||
Proceeds from issuance of debt
|
63,821 | | ||||||||||
Repayment of debt
|
(11,700 | ) | (5,071 | ) | ||||||||
Additional investment from parent
|
22,520 | | ||||||||||
Distribution to parent
|
(119,770 | ) | (91,076 | ) | ||||||||
Net cash used in financing activities
|
(45,129 | ) | (96,147 | ) | ||||||||
Decrease in cash and cash equivalents
|
(17,546 | ) | (16,987 | ) | ||||||||
Cash and cash equivalents, beginning of period
|
23,963 | 27,831 | ||||||||||
Cash and cash equivalents, end of period
|
$ | 6,417 | $ | 10,844 | ||||||||
See Notes to Condensed Consolidated Financial Statements.
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DEAN HOLDING COMPANY
September 30, 2004
1. | General |
Basis of Presentation The unaudited Condensed Consolidated Financial Statements contained in this report have been prepared on the same basis as the Consolidated Financial Statements in our Annual Report on Form 10-K for the year ended December 31, 2003. In our opinion, we have made all necessary adjustments (which include only normal recurring adjustments) in order to present fairly, in all material respects, our consolidated financial position, results of operations and cash flows as of the dates and for the periods presented. Certain reclassifications have been made to conform our 2003 Consolidated Financial Statements to the current classifications. Certain information and disclosures normally included in financial statements prepared in accordance with generally accepted accounting principles have been omitted. Our results of operations for the period ended September 30, 2004 may not be indicative of our operating results for the full year. The Condensed Consolidated Financial Statements contained in this report should be read in conjunction with our 2003 Consolidated Financial Statements and notes thereto contained in our Annual Report on Form 10-K (filed with the Securities and Exchange Commission on March 30, 2004).
Unless otherwise indicated, references in this report to we, us or our refer to Dean Holding Company and its subsidiaries, taken as a whole.
We are a wholly-owned subsidiary of Dean Foods Company. Dean Foods Company provides us with management support in return for a management fee. The management fee is based on budgeted annual expenses for Dean Foods Companys corporate headquarters, a portion of which is then allocated to us. Dean Foods Company charged us management fees of $10 million and $9.3 million for the third quarter of 2004 and 2003, respectively, and $30.1 million and $27.8 million for the first nine months of 2004 and 2003, respectively. Our cash is available for use by, and is regularly transferred to, Dean Foods Company at its discretion. Cash that has been transferred to Dean Foods Company is included in Receivable from Parent on our balance sheet.
Recently Adopted Accounting Pronouncements In December 2003, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 132 (revised 2003), Employers Disclosures about Pensions and Other Postretirement Benefits in an attempt to improve financial statement disclosures regarding defined benefit plans. This standard requires that companies provide more details about their plan assets, benefit obligations, cash flows, benefit costs and other relevant information. In addition to expanded annual disclosures, we are required to report the various elements of pension and other postretirement benefit costs on a quarterly basis. SFAS No. 132 (revised 2003) is effective for fiscal years ending after December 15, 2003, and for quarters beginning after December 15, 2003. The expanded disclosure requirements are included in this report.
On December 8, 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the Act) was signed into law. The Act introduces a prescription drug benefit under Medicare Part D, as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to Medicare Part D. In April 2004, the FASB issued Staff Position (FSP) No. SFAS 106-2 to address the accounting and disclosure requirements related to the Act. The FSP is effective for interim or annual periods beginning after September 15, 2004. Substantially all of our postretirement benefits terminate at age 65. Therefore, the FSP will have no material affect on our Condensed Consolidated Financial Statements.
Shipping and Handling Fees Our shipping and handling costs are included in both costs of sales and selling and distribution expense, depending on the nature of the cost. Shipping and handling costs included in cost of sales include inventory warehouse costs, product loading and handling costs and costs
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associated with transporting finished products from our manufacturing facilities to our own distribution warehouses. Shipping and handling costs included in selling and distribution expense consist primarily of route delivery costs for both company-owned delivery routes and independent distributor routes, to the extent that such independent distributors are paid a delivery fee, and the cost of shipping products to customers through third party carriers. Shipping and handling costs that were recorded as a component of selling and distribution expense were approximately $111.7 million and $96.9 million in the third quarter of 2004 and 2003, respectively, and $327.2 million and $286.2 million during the first nine months of 2004 and 2003, respectively.
2. | Acquisition |
On January 26, 2004, the Dairy Group acquired Ross Swiss Dairies, a dairy distributor based in Los Angeles, California, which had net sales of approximately $120 million in 2003. As a result of this acquisition, we have increased the distribution capability of our Dairy Group in southern California, allowing us to better serve our customers. Ross Swiss Dairies has historically purchased a significant portion of its products from other processors. Now the majority of products distributed by Ross Swiss Dairies are manufactured in our southern California plants. We paid approximately $21.8 million, including transaction costs, for the purchase of Ross Swiss Dairies and funded the purchase price with borrowings under Dean Foods Companys receivables-backed facility.
We have not completed the final allocation of purchase price to the fair values of assets and liabilities acquired in 2004 and late 2003, or the related business integration plans. We expect that the ultimate purchase price allocation may include additional adjustments to the fair values of depreciable tangible assets, identifiable intangible assets and the carrying values of certain liabilities. Accordingly, to the extent that such assessments indicate that the fair value of the assets and liabilities differ from their preliminary purchase price allocation, such difference would adjust the amounts allocated to the assets and liabilities and would change the amounts allocated to goodwill.
3. | Inventories |
September 30, | December 31, | ||||||||
2004 | 2003 | ||||||||
(In thousands) | |||||||||
Raw materials and supplies
|
$ | 75,528 | $ | 71,331 | |||||
Finished goods
|
174,049 | 162,980 | |||||||
Total
|
$ | 249,577 | $ | 234,311 | |||||
Approximately $113.6 million and $97.6 million of our inventory was accounted for under the last-in, first-out (LIFO) method of accounting at September 30, 2004 and December 31, 2003, respectively. Our LIFO reserve was $2 million and $1.4 million at September 30, 2004 and December 31, 2003, respectively.
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4. | Intangible Assets |
Changes in the carrying amount of goodwill for the nine months ended September 30, 2004 are as follows:
Specialty | ||||||||||||
Foods | ||||||||||||
Dairy Group | Group | Total | ||||||||||
(In thousands) | ||||||||||||
Balance at January 1, 2004
|
$ | 1,109,921 | $ | 311,790 | $ | 1,421,711 | ||||||
Acquisitions
|
22,363 | | 22,363 | |||||||||
Purchasing accounting adjustments
|
(12,597 | ) | (5,953 | ) | (18,550 | ) | ||||||
Balance at September 30, 2004
|
$ | 1,119,687 | $ | 305,837 | $ | 1,425,524 | ||||||
The gross carrying amount and accumulated amortization of our intangible assets other than goodwill as of September 30, 2004 and December 31, 2003 are as follows:
September 30, 2004 | December 31, 2003 | ||||||||||||||||||||||||
Gross | Net | Gross | Net | ||||||||||||||||||||||
Carrying | Accumulated | Carrying | Carrying | Accumulated | Carrying | ||||||||||||||||||||
Amount | Amortization | Amount | Amount | Amortization | Amount | ||||||||||||||||||||
(In thousands) | |||||||||||||||||||||||||
Intangible assets with indefinite lives:
|
|||||||||||||||||||||||||
Trademarks
|
$ | 190,010 | $ | | $ | 190,010 | $ | 190,010 | $ | | $ | 190,010 | |||||||||||||
Intangible assets with finite lives:
|
|||||||||||||||||||||||||
Customer-related
|
31,179 | (8,974 | ) | 22,205 | 28,455 | (6,514 | ) | 21,941 | |||||||||||||||||
Total
|
$ | 221,189 | $ | (8,974 | ) | $ | 212,215 | $ | 218,465 | $ | (6,514 | ) | $ | 211,951 | |||||||||||
Amortization expense on intangible assets for the three months ended September 30, 2004 and 2003 was $0.8 million for both periods and $2.4 million and $2.9 million for the nine months ended September 30, 2004 and 2003, respectively. Estimated aggregate intangible asset amortization expense for the next five years is as follows:
2005
|
$ | 3.6 million | ||
2006
|
3.6 million | |||
2007
|
3.4 million | |||
2008
|
3.4 million | |||
2009
|
3.4 million |
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5. | Long-Term Debt |
September 30, 2004 | December 31, 2003 | |||||||||||||||||
Amount | Interest | Amount | Interest | |||||||||||||||
Outstanding | Rate | Outstanding | Rate | |||||||||||||||
(Dollars in thousands) | ||||||||||||||||||
$100 million senior notes maturing in 2005
|
$ | 98,973 | 6.750 | % | $ | 98,006 | 6.750 | % | ||||||||||
$250 million senior notes maturing in 2007
|
250,329 | 8.150 | 250,402 | 8.150 | ||||||||||||||
$200 million senior notes maturing in 2009
|
187,489 | 6.625 | 186,070 | 6.625 | ||||||||||||||
$150 million senior notes maturing in 2017
|
126,865 | 6.900 | 126,185 | 6.900 | ||||||||||||||
Receivables-backed facility
|
189,132 | 2.140 | 125,174 | 1.838 | ||||||||||||||
Industrial development revenue bonds
|
| 11,700 | 1.35-1.40 | |||||||||||||||
Capital lease obligations and other
|
494 | 34 | ||||||||||||||||
853,282 | 797,571 | |||||||||||||||||
Less current portion
|
(99,090 | ) | (3,509 | ) | ||||||||||||||
Total
|
$ | 754,192 | $ | 794,062 | ||||||||||||||
Senior Notes We had $700 million (face value) of senior notes outstanding at September 30, 2004. The related indentures do not contain financial covenants but they do contain certain restrictions including a prohibition against us and our subsidiaries granting liens on our real estate interests and a prohibition against granting liens on the stock of our subsidiaries. The indentures also place certain restrictions on our ability to divest assets not in the ordinary course of business. At the date of our acquisition by Dean Foods Company, our long-term debt was re-valued to its current market value. The adjustment to fair value is reflected as a discount on senior notes in our Condensed Consolidated Financial Statements.
Receivables-Backed Facility We participate in Dean Foods Companys $500 million receivables securitization facility. Certain of our subsidiaries sell their accounts receivable to wholly-owned special purpose entities intended to be bankruptcy-remote. The special purpose entities then transfer the receivables to third-party asset-backed commercial paper conduits sponsored by major financial institutions. The assets and liabilities of these special purpose entities are fully reflected on our balance sheet, and the securitization is treated as a borrowing for accounting purposes. The receivables-backed facility bears interest at a variable rate based on the commercial paper yield, as defined in the agreement.
Industrial Development Revenue Bond During 2004, we repaid the remaining principal balances of our outstanding industrial development bonds, which had an aggregate outstanding principal balance of $11.7 million at December 31, 2003.
Capital Lease Obligations and Other Capital lease obligations and other subsidiary debt include various promissory notes for the purchase of property, plant and equipment and capital lease obligations. The various promissory notes payable provide for interest at varying rates and are payable in monthly installments of principal and interest until maturity, when the remaining principal balances are due. Capital lease obligations represent machinery and equipment financing obligations which are payable in monthly installments of principal and interest and are collateralized by the related assets financed.
6. | Comprehensive Income |
Comprehensive income consists of net income plus all other changes in equity from non-owner sources. Consolidated comprehensive income was $23.2 million and $96.1 million for the third quarter and
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first nine months of 2004, respectively. The amounts of income tax benefit allocated to each component of other comprehensive income during the nine months ended September 30, 2004 are included below.
Pre-Tax | |||||||||||||
Income | Tax | Net | |||||||||||
(Loss) | Benefit | Amount | |||||||||||
(In thousands) | |||||||||||||
Accumulated other comprehensive income,
December 31, 2003
|
$ | (15,906 | ) | $ | 5,458 | $ | (10,448 | ) | |||||
Cumulative translation adjustment arising during
period
|
715 | | 715 | ||||||||||
Accumulated other comprehensive income,
September 30, 2004
|
$ | (15,191 | ) | $ | 5,458 | $ | (9,733 | ) | |||||
7. | Employee Retirement and Postretirement Benefits |
Defined Benefit Plans The benefits under our defined benefit plans are based on years of service and employee compensation.
Three Months | Nine Months | ||||||||||||||||
Ended | Ended | ||||||||||||||||
September 30 | September 30 | ||||||||||||||||
2004 | 2003 | 2004 | 2003 | ||||||||||||||
(In thousands) | |||||||||||||||||
Components of net period cost:
|
|||||||||||||||||
Service cost
|
$ | 282 | $ | 251 | $ | 846 | $ | 753 | |||||||||
Interest cost
|
2,724 | 2,628 | 8,172 | 7,884 | |||||||||||||
Expected return on plan assets
|
(1,699 | ) | (1,255 | ) | (5,097 | ) | (3,765 | ) | |||||||||
Amortizations:
|
|||||||||||||||||
Prior service cost
|
126 | 125 | 378 | 375 | |||||||||||||
Unrecognized net loss
|
75 | 54 | 225 | 162 | |||||||||||||
Effect of settlement
|
225 | | 675 | | |||||||||||||
Net period benefit cost
|
$ | 1,733 | $ | 1,803 | $ | 5,199 | $ | 5,409 | |||||||||
We expect to contribute $30.6 million to our pension plans during 2004.
Postretirement Benefits Certain of our subsidiaries provide healthcare benefits to certain retirees who are covered under specific group contracts.
Three Months | Nine Months | ||||||||||||||||
Ended | Ended | ||||||||||||||||
September 30 | September 30 | ||||||||||||||||
2004 | 2003 | 2004 | 2003 | ||||||||||||||
(In thousands) | |||||||||||||||||
Components of net period cost:
|
|||||||||||||||||
Service cost
|
$ | 241 | $ | 245 | $ | 723 | $ | 735 | |||||||||
Interest cost
|
232 | 170 | 696 | 510 | |||||||||||||
Amortizations:
|
|||||||||||||||||
Unrecognized net loss
|
68 | 21 | 204 | 63 | |||||||||||||
Net period benefit cost
|
$ | 541 | $ | 436 | $ | 1,623 | $ | 1,308 | |||||||||
We expect to contribute $2 million to our postretirement health plans during 2004.
-10-
8. | Facility Closing and Reorganization Costs |
Facility Closing and Reorganization Costs As part of our continued rationalization and cost reduction program, we recorded net costs of $13.1 million and $1 million during the first nine months of 2004 and 2003, respectively.
The charges recorded during the first nine months of 2004 are primarily related to exiting the nutritional beverages business operated by our Specialty Foods Group segment, including closure of a manufacturing facility in Benton Harbor, Michigan. We also closed Dairy Group manufacturing facilities in San Leandro and South Gate, California. These charges were accounted for in accordance with SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities, which became effective for us in January 2003. We expect to incur additional charges of approximately $3 million related to shutdown and other costs. Approximately $2 million and $1 million of these additional charges are expected to be completed by December 2004 and December 2005, respectively.
The principal components of our continued rationalization and cost reduction program include the following:
| Workforce reductions as a result of facility closings, facility reorganizations and consolidation of administrative functions; | |
| Shutdown costs, including those costs that are necessary to prepare abandoned facilities for closure; | |
| Costs incurred after shutdown such as lease obligations or termination costs, utilities and property taxes; and | |
| Write-downs of property, plant and equipment and other assets, primarily for asset impairments as a result of facilities that are no longer used in operations. The impairments relate primarily to owned buildings, land and equipment at the facilities which are written down to their estimated fair value and held for sale. The effect of suspending depreciation on the buildings and equipment related to the closed facilities was not significant. The carrying value of closed facilities at September 30, 2004 was approximately $6.4 million. We are marketing these properties for sale. |
Activity with respect to facility closing and reorganization costs is summarized below:
Accrued | Nine Months Ended | Accrued | ||||||||||||||||
Charges at | September 30, 2004 | Charges at | ||||||||||||||||
December 31, | September 30, | |||||||||||||||||
2003 | Charges | Payments | 2004 | |||||||||||||||
(In thousands) | ||||||||||||||||||
Cash charges:
|
||||||||||||||||||
Workforce reduction costs
|
$ | 3,547 | $ | 1,065 | $ | (2,672 | ) | $ | 1,940 | |||||||||
Shutdown costs
|
| 2,015 | (2,015 | ) | | |||||||||||||
Lease obligations after shutdown
|
| 371 | (224 | ) | 147 | |||||||||||||
Other
|
| 1,344 | (1,299 | ) | 45 | |||||||||||||
Subtotal
|
$ | 3,547 | 4,795 | $ | (6,210 | ) | $ | 2,132 | ||||||||||
Noncash charges:
|
||||||||||||||||||
Write-down of assets
|
8,308 | |||||||||||||||||
Total charges
|
$ | 13,103 | ||||||||||||||||
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Transaction Closing Costs As part of our acquisition by Dean Foods Company, we accrued costs in 2002 pursuant to a plan to exit certain activities and businesses in order to rationalize production and reduce costs and inefficiencies. As part of this plan we closed two Specialty Foods Group plants in Atkins, Arkansas and Cairo, Georgia, and one Dairy Group plant in Escondido, California. We also eliminated our administrative offices, closed Dairy Group distribution depots in Parker Ford, Pennsylvania and Camp Hill, Pennsylvania, shut down two pickle tank yards and relocated production between plants as part of our overall integration and efficiency efforts.
The principal components of the plans include the following:
| Workforce reductions as a result of facility closings, facility reorganizations and consolidation of administrative functions and offices; | |
| Shutdown costs, including those costs that are necessary to clean and prepare the abandoned facilities for closure; and | |
| Costs incurred after shutdown such as lease obligations or termination costs, utilities and property taxes after shutdown of the facility. |
During 2004 we recorded certain adjustments to reduce the liability by approximately $1.7 million related to the closures in our Specialty Foods Group segment. These adjustments also reduced goodwill.
Activity with respect to these liabilities for the first nine months of 2004 is summarized below:
Accrued | Nine Months Ended | Accrued | |||||||||||||||
Charges at | September 30, 2004 | Charges at | |||||||||||||||
December 31, | September 30, | ||||||||||||||||
2003 | Payments | Adjustments | 2004 | ||||||||||||||
(In thousands) | |||||||||||||||||
Workforce reduction costs
|
$ | 2,181 | $ | (282 | ) | $ | (459 | ) | $ | 1,440 | |||||||
Shutdown costs
|
4,064 | (598 | ) | (1,245 | ) | 2,221 | |||||||||||
Total
|
$ | 6,245 | $ | (880 | ) | $ | (1,704 | ) | $ | 3,661 | |||||||
9. | Commitments and Contingencies |
Leases We lease certain property, plant and equipment used in our operations under both capital and operating lease agreements. Such leases, which are primarily for machinery, equipment and vehicles, have lease terms ranging from 1 to 20 years. Certain of the operating lease agreements require the payment of additional rentals for maintenance, along with additional rentals based on miles driven or units produced. Certain leases require us to guarantee a minimum value of the leased asset at the end of the lease. Our maximum exposure under those guarantees is not a material amount.
Guaranty of Dean Foods Companys Obligations Under Its Senior Credit Facility Certain of Dean Foods Companys subsidiaries, including us, are required to guarantee Dean Foods Companys indebtedness under its senior credit facility. We have pledged substantially all of our assets (other than our real property and our ownership interests in our subsidiaries) as security for our guaranty. At September 30, 2004 the senior credit facility provided for a $1.5 billion revolving credit facility and a $1.5 billion term loan. At September 30, 2004 there were outstanding term loan borrowings of $1.5 billion under the senior credit facility, and $640.9 million outstanding under the revolving line of credit. Letters of credit in the aggregate amount of $101.2 million were issued but undrawn. At September 30, 2004 approximately $757.9 million was available for future borrowings under Dean Foods Companys revolving credit facility.
-12-
Principal payments are required on Dean Foods Companys term loan as follows:
| $56.25 million quarterly beginning on December 31, 2006 through September 30, 2008; | |
| $262.5 million quarterly on December 31, 2008 through June 30, 2009; and | |
| A final payment of $262.5 million on the maturity date of August 13, 2009. |
No principal payments are due on the $1.5 billion revolving credit facility until maturity on August 13, 2009.
Dean Foods Companys credit agreement also requires mandatory principal prepayments upon the occurrence of certain asset dispositions or recovery events.
The senior credit facility contains various financial and other restrictive covenants and requires that Dean Foods Company maintain certain financial ratios, including a leverage and interest coverage ratio. Dean Foods Company is currently in compliance with all covenants contained in its credit agreement.
The credit facility is secured by liens on substantially all of Dean Foods Companys domestic assets (including ours and those of our subsidiaries, but excluding the capital stock of our subsidiaries and the real property owned by us and our subsidiaries).
The credit agreement contains standard default triggers including without limitation: failure to maintain compliance with the financial and other covenants contained in the credit agreement, default on certain of Dean Foods Companys other debt, a change in control and certain other material adverse changes in its business. The credit agreement does not contain any default triggers based on Dean Foods Companys credit rating.
Insurance We retain selected levels of property and casualty risks, primarily related to employee healthcare, workers compensation claims and other casualty losses. Many of these potential losses are covered under conventional insurance programs with third party carriers with high deductible limits. In other areas, we are self-insured with stop-loss coverages. These deductibles range from $350,000 for medical claims to $2 million for casualty claims. We believe we have established adequate reserves to cover these claims.
Litigation, Investigations and Audits We and our subsidiaries are parties from time to time to certain other claims, litigation, audits and investigations. We believe that we have established adequate reserves to satisfy any potential liability we may have under all such claims, litigations, audits and investigations that are currently pending. In our opinion, the settlement of any such currently pending or threatened matter is not expected to have a material adverse impact on our financial position, results of operations or cash flows.
10. | Business and Geographic Information and Major Customers |
We currently have two reportable segments: the Dairy Group and the Specialty Foods Group.
Our Dairy Group is our largest segment. It manufactures, markets and distributes a wide variety of dairy case products, such as milk, cream, ice cream, cultured dairy products and juices to retailers, distributors, foodservice outlets, schools and governmental entities across the United States, under customer labels and under our local and regional brands.
Our Specialty Foods Group is the nations leading private label pickle processor, and one of the largest manufacturers and sellers of powdered non-dairy coffee creamers in the United States. The Specialty Foods Group also manufactures and sells a variety of specialty foods, such as powdered ingredients, aseptic sauces and nutritional beverages. On September 7, 2004 we announced our plan to exit the nutritional beverages business. We expect to cease nutritional beverages production by December 2004.
-13-
We evaluate the performance of our segments based on operating profit or loss before gains and losses on the sale of assets, facility closing and reorganization costs and foreign exchange gains and losses. Therefore, the measure of segment profit or loss presented below is before such items.
The accounting policies of the segments are the same as those described in the summary of significant accounting policies set forth in Note 1 to our 2003 Consolidated Financial Statements contained in our 2003 Annual Report on Form 10-K.
The amounts in the following tables are obtained from reports used by our executive management team and do not include any allocated income taxes or management fees. There are no significant non-cash items reported in segment profit or loss other than depreciation and amortization.
Three Months Ended | Nine Months Ended | |||||||||||||||||
September 30 | September 30 | |||||||||||||||||
2004 | 2003 | 2004 | 2003 | |||||||||||||||
(In thousands) | ||||||||||||||||||
Net sales to external customers:
|
||||||||||||||||||
Dairy Group
|
$ | 940,934 | $ | 814,119 | $ | 2,720,266 | $ | 2,344,006 | ||||||||||
Specialty Foods Group
|
162,788 | 165,748 | 502,439 | 504,362 | ||||||||||||||
Total
|
$ | 1,103,722 | $ | 979,867 | $ | 3,222,705 | $ | 2,848,368 | ||||||||||
Operating income:
|
||||||||||||||||||
Dairy Group
|
$ | 62,524 | $ | 62,300 | $ | 192,114 | $ | 192,763 | ||||||||||
Specialty Foods Group
|
10,335 | 26,462 | 49,473 | 76,237 | ||||||||||||||
Corporate/ Other
|
(11,955 | ) | (11,143 | ) | (35,415 | ) | (33,841 | ) | ||||||||||
Segment operating income
|
60,904 | 77,619 | 206,172 | 235,159 | ||||||||||||||
Facility closing and reorganization costs
|
10,421 | 462 | 13,103 | 987 | ||||||||||||||
Total
|
$ | 50,483 | $ | 77,157 | $ | 193,069 | $ | 234,172 | ||||||||||
September 30, | December 31, | ||||||||
2004 | 2003 | ||||||||
(In thousands) | |||||||||
Assets:
|
|||||||||
Dairy Group
|
$ | 2,206,925 | $ | 2,186,955 | |||||
Specialty Foods Group
|
629,003 | 635,321 | |||||||
Corporate/ Other
|
82,224 | 84,331 | |||||||
Total
|
$ | 2,918,152 | $ | 2,906,607 | |||||
Substantially all of our business is within the United States.
Significant Customers The Dairy Group and Specialty Foods Group segments each had one customer that represented greater than 10% of their sales in the first nine months of 2004. Approximately 14% of our consolidated sales in the first nine months of 2004 were to that same customer.
-14-
Item 2. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
We are a wholly-owned subsidiary of Dean Foods Company. Our operations consist of two segments: the Dairy Group and the Specialty Foods Group. Our Dairy Group is part of the Dairy Group segment of Dean Foods Company and our Specialty Foods Group segment comprises the entirety of Dean Foods Companys Specialty Foods Group segment.
As permitted by General Instruction H to Form 10-Q, in lieu of providing the information required by Item 2, we are providing only the information required by General Instruction H(2)(a).
Results of Operations
The following table presents certain information concerning our results of operations, including information presented as a percentage of net sales.
Quarter Ended September 30 | Nine Months Ended September 30 | |||||||||||||||||||||||||||||||||
2004 | 2003 | 2004 | 2003 | |||||||||||||||||||||||||||||||
Dollars | Percent | Dollars | Percent | Dollars | Percent | Dollars | Percent | |||||||||||||||||||||||||||
(Dollars in thousands) | ||||||||||||||||||||||||||||||||||
Net sales
|
$ | 1,103,722 | 100.0 | % | $ | 979,867 | 100.0 | % | $ | 3,222,705 | 100.0 | % | $ | 2,848,368 | 100.0 | % | ||||||||||||||||||
Cost of sales
|
863,551 | 78.2 | 738,050 | 75.3 | 2,487,242 | 77.2 | 2,126,809 | 74.7 | ||||||||||||||||||||||||||
Gross profit
|
240,171 | 21.8 | 241,817 | 24.7 | 735,463 | 22.8 | 721,559 | 25.3 | ||||||||||||||||||||||||||
Operating costs and expenses:
|
||||||||||||||||||||||||||||||||||
Selling and distribution
|
145,405 | 13.2 | 128,683 | 13.1 | 426,793 | 13.2 | 386,675 | 13.6 | ||||||||||||||||||||||||||
General and administrative
|
33,171 | 3.0 | 34,887 | 3.6 | 100,546 | 3.1 | 97,314 | 3.4 | ||||||||||||||||||||||||||
Amortization expense
|
691 | 0.1 | 628 | 0.1 | 1,952 | 0.1 | 2,411 | 0.1 | ||||||||||||||||||||||||||
Facility closing and reorganization costs
|
10,421 | 0.9 | 462 | 13,103 | 0.4 | 987 | ||||||||||||||||||||||||||||
Total operating expenses
|
189,688 | 17.2 | 164,660 | 16.8 | 542,394 | 16.8 | 487,387 | 17.1 | ||||||||||||||||||||||||||
Total operating income
|
$ | 50,483 | 4.6 | % | $ | 77,157 | 7.9 | % | $ | 193,069 | 6.0 | % | $ | 234,172 | 8.2 | % | ||||||||||||||||||
Quarter Ended September 30, 2004
Compared to Quarter Ended September 30, 2003
Consolidated Results |
Net Sales Consolidated net sales increased approximately 12.6% to $1.1 billion during the third quarter of 2004 from $979.9 million during the third quarter of 2003. Net sales by segment are shown in the table below.
Quarter Ended September 30 | |||||||||||||||||
$ | % | ||||||||||||||||
Increase/ | Increase/ | ||||||||||||||||
2004 | 2003 | (Decrease) | (Decrease) | ||||||||||||||
(Dollars in thousands) | |||||||||||||||||
Dairy Group
|
$ | 940,934 | $ | 814,119 | $ | 126,815 | 15.6 | % | |||||||||
Specialty Foods Group
|
162,788 | 165,748 | (2,960 | ) | (1.8 | ) | |||||||||||
Total
|
$ | 1,103,722 | $ | 979,867 | $ | 123,855 | 12.6 | % | |||||||||
-15-
The change in net sales was due to the following:
Quarter Ended September 30, 2004 vs. | |||||||||||||
Quarter Ended September 30, 2003 | |||||||||||||
Pricing, Volume | |||||||||||||
and Product | Total | ||||||||||||
Acquisitions | Mix Changes | Increase/(Decrease) | |||||||||||
(In millions) | |||||||||||||
Dairy Group
|
$ | 36.9 | $ | 89.9 | $ | 126.8 | |||||||
Specialty Foods Group
|
1.0 | (4.0 | ) | (3.0 | ) | ||||||||
Total
|
$ | 37.9 | $ | 85.9 | $ | 123.8 | |||||||
Net sales for the third quarter of 2004 increased approximately $123.8 million compared to the third quarter of 2003 primarily due to higher selling prices resulting from the pass-through of increased raw milk costs and due to acquisitions. We acquired Ross Swiss Dairies in the Dairy Group segment and Cremora® in our Specialty Foods Group segment.
See Results by Segment for more information.
Cost of Sales All expenses incurred to bring a product to completion are included in cost of sales, such as raw material, ingredient and packaging costs; labor costs; plant and equipment costs, including costs to operate and maintain our coolers and freezers; and costs associated with transporting our finished products from our manufacturing facilities to our own distribution facilities. Our cost of sales ratio was 78.2% in the third quarter of 2004 compared to 75.3% in the third quarter of 2003 due almost entirely to increased raw material costs that affected both of our segments in 2004.
Operating Costs and Expenses Our operating expenses increased approximately $25 million, or approximately 15.2%, during the third quarter of 2004 as compared to the same period in the prior year. Operating expenses increased primarily due to:
| Increase in net facility closing and reorganization costs of approximately $10 million. On September 7, 2004 Dean Foods Company announced their plan to exit the nutritional beverages business operated by our Specialty Foods Group segment, including closure of a manufacturing facility in Benton Harbor, Michigan. As part of Dean Foods Companys continuing reorganization and cost reduction efforts, the Dairy Group closed facilities in San Leandro and South Gate, California in 2004; | |
| Acquisitions, which we estimate represented approximately $8.8 million of the increase; and | |
| Higher fuel costs across both segments, which added a combined total of approximately $1.7 million to distribution costs in the third quarter of 2004 compared to the prior year. |
Our operating expense ratio increased to 17.2% during the third quarter of 2004 compared to 16.8% during the third quarter of 2003.
Operating Income Operating income during the third quarter of 2004 was $50.5 million, a decrease of $26.7 million, or approximately 34.6%, from the third quarter of 2003 operating income of $77.2 million. Our operating margin in the third quarter of 2004 was 4.6% compared to 7.9% in the third quarter of 2003. Our operating income decreased primarily as a result of higher raw material costs, a $10 million increase in net facility closing and reorganization costs in 2004 and lower operating income at our Specialty Foods Group segment. Our operating margin decreased for the same reasons. See Results by Segment for more information about raw material costs.
Other (Income) Expense Total other expense increased by $0.5 million in the third quarter of 2004 compared to the third quarter of 2003. Interest expense increased slightly to $14 million in the third quarter of 2004 as compared to $13.9 million in the third quarter of 2003 as higher debt levels were offset by lower interest rates.
-16-
Income Taxes The effective income tax rate was 36.9% in the third quarter of 2004 compared to 35.6% in the third quarter of 2003. Our effective tax rate will vary based on the relative earnings of our business units.
Quarter Ended September 30, 2004
Compared to Quarter Ended September 30, 2003
Results by Segment |
Dairy Group |
Quarter Ended September 30 | ||||||||||||||||
2004 | 2003 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 940,934 | 100.0 | % | $ | 814,119 | 100.0 | % | ||||||||
Cost of sales
|
729,175 | 77.5 | 615,476 | 75.6 | ||||||||||||
Gross profit
|
211,759 | 22.5 | 198,643 | 24.4 | ||||||||||||
Operating costs and expenses
|
149,235 | 15.9 | 136,343 | 16.7 | ||||||||||||
Total segment operating income
|
$ | 62,524 | 6.6 | % | $ | 62,300 | 7.7 | % | ||||||||
The Dairy Groups net sales increased by approximately $126.8 million, or 15.6%, in the third quarter of 2004 versus the third quarter of 2003. The change in net sales from the third quarter of 2003 to the third quarter of 2004 was due to the following:
Dollars | Percent | ||||||||
(Dollars in millions) | |||||||||
2003 Net sales
|
$ | 814.1 | |||||||
Acquisitions
|
36.9 | 4.5 | % | ||||||
Volume
|
6.9 | 0.8 | |||||||
Pricing and product mix
|
83.0 | 10.3 | |||||||
2004 Net sales
|
$ | 940.9 | 15.6 | % | |||||
The increase in the Dairy Groups net sales primarily resulted from price increases. In general, we change the prices that we charge our customers for dairy products on a monthly basis, as the costs of our raw materials fluctuate. The increase in net sales due to price and product mix shown in the above table primarily results from higher raw milk costs in the third quarter of 2004 compared to the third quarter of 2003. The following table sets forth the average monthly Class I mover and average monthly Class II minimum prices for raw skim milk and butterfat (which are indicators of the prices we pay for raw milk and butterfat) for the third quarter of 2004 compared to the third quarter of 2003:
Quarter Ended | ||||||||||||
September 30* | ||||||||||||
2004 | 2003 | % Change | ||||||||||
Class I raw skim milk mover(1)
|
$ | 8.82 | (2) | $ | 7.50 | (2) | 17.6 | % | ||||
Class I butterfat mover(1)
|
2.00 | (3) | 1.21 | (3) | 65.3 | |||||||
Class II raw skim milk minimum(4)
|
7.07 | (2) | 6.65 | (2) | 6.3 | |||||||
Class II butterfat minimum(4)
|
1.93 | (3) | 1.23 | (3) | 56.9 |
* | The prices noted in this table are not the prices that we actually pay. The minimum prices applicable at any given location for Class I raw skim milk or Class I butterfat are based on the Class I mover plus a location differential. Class II prices noted in the table are federal minimum prices, applicable at all locations. Our actual cost also includes producer premiums, procurement costs and other related charges that vary by location and vendor. |
-17-
(1) | We process Class I raw skim milk and butterfat into fluid milk products. |
(2) | Prices are per hundredweight. |
(3) | Prices are per pound. |
(4) | We process Class II raw skim milk and butterfat into products such as cottage cheese, creams and creamers, ice cream and sour cream. |
The other primary cause of the increase in the Dairy Groups net sales was the acquisition of Ross Swiss Dairies in January 2004. We estimate this acquisition contributed a combined total of $36.9 million in sales during the third quarter of 2004. Volume sales of all products, net of the effect of the acquisition, increased approximately 0.8% in the third quarter of 2004 compared to the third quarter of 2003, through a combination of increased sales to existing customers and the addition of new customers.
The Dairy Groups cost of sales ratio increased to 77.5% in the third quarter of 2004 compared to 75.6% the third quarter of 2003, almost entirely due to the increase in raw milk costs compared to the prior year. The average minimum price of Class I raw skim milk (as indicated by the Class I mover, described above) was 17.6% higher in the third quarter of 2004 compared to the third quarter of 2003.
The Dairy Groups operating expenses increased approximately $12.9 million during the third quarter of 2004 compared to the third quarter of 2003. The increase was primarily due to (1) acquisitions, which we estimate contributed approximately $8.8 million in operating costs, (2) an increase in fuel prices, which added approximately $1.7 million in costs, and (3) an increase in insurance and other costs. Despite the increased operating expenses, the Dairy Groups operating expense ratio decreased to 15.9% in the third quarter of 2004 from 16.7% in the third quarter of 2003 due to the effect of increased sales.
Specialty Foods Group |
Quarter Ended September 30 | ||||||||||||||||
2004 | 2003 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 162,788 | 100.0 | % | $ | 165,748 | 100.0 | % | ||||||||
Cost of sales
|
134,428 | 82.6 | 122,937 | 74.2 | ||||||||||||
Gross profit
|
28,360 | 17.4 | 42,811 | 25.8 | ||||||||||||
Operating costs and expenses
|
18,025 | 11.1 | 16,349 | 9.8 | ||||||||||||
Total segment operating income
|
$ | 10,335 | 6.3 | % | $ | 26,462 | 16.0 | % | ||||||||
The Specialty Foods Groups net sales decreased by $3 million, or 1.8%, in the third quarter of 2004 versus the third quarter of 2003. The change in net sales from the third quarter of 2003 to the third quarter of 2004 was due to the following:
Dollars | Percent | ||||||||
(Dollars in millions) | |||||||||
2003 Net sales
|
$ | 165.7 | |||||||
Acquisitions
|
1.0 | 0.6% | |||||||
Volume
|
(4.9 | ) | (3.0 | ) | |||||
Pricing and product mix
|
1.0 | 0.6 | |||||||
2004 Net sales
|
$ | 162.8 | (1.8 | )% | |||||
The net decrease in sales was primarily due to an overall decline in volumes in the nutritional beverages, pickle and aseptic product categories, partly offset by an increase in non-dairy coffee creamer sales (net of the effect of the acquisition of Cremora). The decrease in volumes was primarily due to decreased consumer demand for nutritional beverages and pickles. Nutritional beverage sales declined
-18-
Despite a decrease in sales, the Specialty Foods Groups cost of sales increased by approximately $11.5 million, and its cost of sales ratio increased to 82.6% in the third quarter of 2004 versus 74.2% in the third quarter of 2003. This increase was due to substantially higher commodity costs, particularly soybean oil and casein. In addition, we wrote off approximately $3.3 million of excess nutritional beverages inventory.
Operating expenses for the Specialty Foods Group increased $1.7 million and the operating expense ratio increased to 11.1% in the third quarter of 2004 as compared to 9.8% in the third quarter of 2003. The increase in operating expenses was primarily due to an increase in distribution expenses related to higher fuel costs. In addition, we wrote off approximately $1.2 million of accounts receivable from a nutritional beverages customer.
First Nine Months of 2004 Compared to the First Nine Months of 2003 Consolidated Results |
Net Sales Consolidated net sales increased approximately 13.1% to $3.22 billion during the first nine months of 2004 from $2.85 billion during the first nine months of 2003. Net sales by segment are shown in the table below.
Nine Months Ended September 30 | |||||||||||||||||
$ Increase/ | % Increase/ | ||||||||||||||||
2004 | 2003 | (Decrease) | (Decrease) | ||||||||||||||
(In thousands) | |||||||||||||||||
Dairy Group
|
$ | 2,720,266 | $ | 2,344,006 | $ | 376,260 | 16.1 | % | |||||||||
Specialty Foods Group
|
502,439 | 504,362 | (1,923 | ) | (0.4 | ) | |||||||||||
Total
|
$ | 3,222,705 | $ | 2,848,368 | $ | 374,337 | 13.1 | % | |||||||||
The change in net sales was due to the following:
Nine Months Ended September 30, 2004 vs. | |||||||||||||
Nine Months Ended September 30, 2003 | |||||||||||||
Pricing, Volume | |||||||||||||
and Product | Total | ||||||||||||
Acquisitions | Mix Changes | Increase | |||||||||||
(In millions) | |||||||||||||
Dairy Group
|
$ | 112.7 | $ | 263.6 | $ | 376.3 | |||||||
Specialty Foods Group
|
4.9 | (6.8 | ) | (1.9 | ) | ||||||||
Total
|
$ | 117.6 | $ | 256.8 | $ | 374.4 | |||||||
Net sales for the first nine months of 2004 increased approximately $374.4 million, or approximately 13.1%, compared to the same period in the prior year primarily due to higher selling prices resulting from the pass-through of increased raw milk costs and due to acquisitions. We acquired Ross Swiss Dairies in our Dairy Group segment and Cremora in our Specialty Foods Group segment.
See Results by Segment for more information.
Cost of Sales All expenses incurred to bring a product to completion are included in cost of sales, such as raw material, ingredient and packaging costs; labor costs; plant and equipment costs, including costs to operate and maintain our coolers and freezers; and costs associated with transporting our finished products from our manufacturing facilities to our own distribution facilities. Our cost of sales ratio was
-19-
Operating Costs and Expenses Our operating expenses increased approximately $55 million or approximately 11.3%, during the first nine months of 2004 as compared to the same period in the prior year. Operating expenses increased primarily due to the following:
| Acquisitions, which we estimate represented approximately $27.1 million of the increase; | |
| Net facility closing and reorganization costs that were approximately $12.1 million higher than the same period in 2003. On September 7, 2004 Dean Foods Company announced their plan to exit the nutritional beverages business operated by our Specialty Foods Group segment, including closure of a manufacturing facility in Benton Harbor, Michigan. As part of Dean Foods Companys continuing reorganization and cost reduction efforts, the Dairy Group closed facilities in San Leandro and South Gate, California in 2004; and | |
| Higher fuel costs across both segments, which added a combined total of approximately $2.6 million to distribution costs in the first nine months of 2004 compared to last year. |
Our operating expense ratio declined slightly to 16.8% for the first nine months of 2004 as compared to 17.1% in the first nine months of 2003.
Operating Income Operating income during the first nine months of 2004 was $193.1 million, a decrease of $41.1 million, or approximately 17.6%, from the first nine months of 2003 operating income of $234.2 million. Our operating margin in the first nine months of 2004 was 6% compared to 8.2% in the first nine months of 2003. Our operating margin decreased primarily as a result of higher raw material costs and the effect of increased sales. See Results by Segment for more information.
Other (Income) Expense Total other expense was flat at $40 million in the first nine months of 2004 and 2003. Interest expense increased slightly to $41.6 million in the first nine months of 2004 from $41.2 million in the first nine months of 2003 as higher debt levels were offset by lower interest rates.
Income Taxes The effective income tax rate was 37.7% in the first nine months of 2004 compared to 37.4% in the first nine months of 2003. Our effective tax rate will vary based on the relative earnings of our business units.
First Nine Months of 2004 Compared to the First Nine Months of 2003 Results by Segment |
Dairy Group |
Nine Months Ended September 30 | ||||||||||||||||
2004 | 2003 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 2,720,266 | 100.0 | % | $ | 2,344,006 | 100.0 | % | ||||||||
Cost of sales
|
2,089,003 | 76.8 | 1,751,726 | 74.7 | ||||||||||||
Gross profit
|
631,263 | 23.2 | 592,280 | 25.3 | ||||||||||||
Operating costs and expenses
|
439,149 | 16.1 | 399,517 | 17.1 | ||||||||||||
Total segment operating income
|
$ | 192,114 | 7.1 | % | $ | 192,763 | 8.2 | % | ||||||||
-20-
The Dairy Groups net sales increased by approximately $376.3 million, or 16.1%, in the first nine months of 2004 versus the first nine months of 2003. The change in net sales from the first nine months of 2003 to the first nine months of 2004 was due to the following:
Dollars | Percent | ||||||||
(Dollars in millions) | |||||||||
2003 Net sales
|
$ | 2,344.0 | |||||||
Acquisitions
|
112.7 | 4.8 | % | ||||||
Volume
|
(14.4 | ) | (0.6 | ) | |||||
Pricing and product mix
|
278.0 | 11.9 | |||||||
2004 Net sales
|
$ | 2,720.3 | 16.1 | % | |||||
The increase in the Dairy Groups net sales primarily resulted from price increases. In general, we change the prices that we charge our customers for dairy products on a monthly basis, as the costs of our raw materials fluctuate. The increase in net sales due to price and product mix shown in the above table primarily results from higher raw milk costs in the first nine months of 2004 compared to the first nine months of 2003. The following table sets forth the average monthly Class I mover and average monthly Class II minimum prices for raw skim milk and butterfat for the first nine months of 2004 compared to the first nine months of 2003:
Nine Months Ended | ||||||||||||
September 30* | ||||||||||||
2004 | 2003 | % Change | ||||||||||
Class I raw skim milk mover(1)
|
$ | 8.54 | (2) | $ | 6.57 | (2) | 30.0 | % | ||||
Class I butterfat mover(1)
|
1.97 | (3) | 1.18 | (3) | 67.0 | |||||||
Class II raw skim milk minimum(4)
|
6.83 | (2) | 6.76 | (2) | 1.0 | |||||||
Class II butterfat minimum(4)
|
2.08 | (3) | 1.19 | (3) | 74.8 |
* | The prices noted in this table are not the prices that we actually pay. The minimum prices applicable at any given location for Class I raw skim milk or Class I butterfat are based on the Class I mover plus a location differential. Class II prices noted in the table are federal minimum prices, applicable at all locations. Our actual cost also includes producer premiums, procurement costs and other related charges that vary by location and vendor. |
(1) | We process Class I raw skim milk and butterfat into fluid milk products. |
(2) | Prices are per hundredweight. |
(3) | Prices are per pound. |
(4) | We process Class II raw skim milk and butterfat into products such as cottage cheese, creams and creamers, ice cream and sour cream. |
The other cause of the increase in the Dairy Groups net sales was the acquisition of Ross Swiss Dairies in January 2004, which we estimate contributed a total of $112.7 million in sales during the first nine months of 2004.
Volume sales of all products, net of the effect of acquisitions, fell approximately 0.6% in the first nine months of 2004 compared to the first nine months of 2003 which we believe was primarily due to decreased demand.
The Dairy Groups cost of sales ratio was higher in the first nine months of 2004 at 76.8% compared to 74.7% for the first nine months of 2003 primarily due to the increase in raw milk costs compared to the prior year. The average minimum price of Class I raw skim milk (as indicated by the Class I mover, described above) was 30% higher in the third quarter of 2004 than in the third quarter of 2003.
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The Dairy Groups operating expenses increased approximately $39.6 million during the first nine months of 2004 compared to the first nine months of 2003 primarily due to (1) acquisitions, which we estimate contributed approximately $27.1 million in operating costs; (2) higher distribution expenses as a result of an increase in fuel prices, which added approximately $2.6 million in costs, and (3) higher insurance and other costs. The Dairy Groups operating expense ratio decreased to 16.1% in the first nine months of 2004 from 17.1% in the first nine months of 2003 due to the effect of increased sales.
Specialty Foods Group |
Nine Months Ended September 30 | ||||||||||||||||
2004 | 2003 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 502,439 | 100.0 | % | $ | 504,362 | 100.0 | % | ||||||||
Cost of sales
|
398,636 | 79.3 | 376,512 | 74.7 | ||||||||||||
Gross profit
|
103,803 | 20.7 | 127,850 | 25.3 | ||||||||||||
Operating costs and expenses
|
54,330 | 10.8 | 51,613 | 10.2 | ||||||||||||
Total segment operating income
|
$ | 49,473 | 9.9 | % | $ | 76,237 | 15.1 | % | ||||||||
The Specialty Foods Groups net sales decreased by $1.9 million, or 0.4%, in the first nine months of 2004 versus the first nine months of 2003. The change in net sales from the first nine months of 2003 to the first nine months of 2004 was due to the following:
Dollars | Percent | ||||||||
(Dollars in millions) | |||||||||
2003 Net sales
|
$ | 504.4 | |||||||
Acquisitions
|
4.9 | 1.0 | % | ||||||
Volume
|
(5.4 | ) | (1.1 | ) | |||||
Pricing and product mix
|
(1.5 | ) | (0.3 | ) | |||||
2004 Net sales
|
$ | 502.4 | (0.4 | )% | |||||
The net decrease in sales was primarily due to an overall decline in volumes in the nutritional beverages, pickle and aseptic product categories. This decline was primarily due to decreased consumer demand for nutritional beverages and pickles and an increase in promotional spending (which is required to be recorded as a reduction of revenue) in response to competition. Nutritional beverages sales declined approximately $9 million. During the third quarter, we announced our plan to exit our nutritional beverages business as a result of these significant volume declines during 2004 because we believe these volumes cannot be replaced.
These decreases were partly offset by an increase in non-dairy coffee creamer sales (net of the effect of the acquisition of Cremora) due to increased sales to existing customers and higher pricing.
Sales also increased slightly due to the acquisition of Cremora in December 2003.
The Specialty Foods Groups cost of sales ratio increased to 79.3% for the first nine months of 2004 from 74.7% for the first nine months of 2003, primarily due to substantially higher commodity costs, particularly soybean oil, casein and cheese, as well as increases in glass and other packaging costs.
Operating expenses for the Specialty Foods Group increased approximately $2.7 million primarily related to increased distribution expenses as a result of higher fuel costs.
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Item 4. | Controls and Procedures |
Quarterly Controls Evaluation and Related CEO and CFO Certifications
We conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures (Disclosure Controls) as of the end of the period covered by this Quarterly Report. The controls evaluation was done under the supervision and with the participation of management, including our Chief Executive Officer (CEO) and Chief Financial Officer (CFO).
Attached as exhibits to this quarterly report are certifications of the CEO and the CFO, which are required in accordance with Rule 13a-14 of the Exchange Act. This Controls and Procedures section includes the information concerning the controls evaluation referred to in the certifications and it should be read in conjunction with the certifications for a more complete understanding of the topics presented.
Definition of Disclosure Controls
Disclosure Controls are controls and procedures designed to reasonably assure that information required to be disclosed in our reports filed with the Securities and Exchange Commission (the SEC) is recorded, processed, summarized and reported within the time periods specified in the SECs rules and forms. Disclosure Controls are also designed to reasonably assure that such information is accumulated and communicated to our management, including the CEO and CFO, as appropriate to allow timely decisions regarding required disclosure. Our Disclosure Controls include components of our internal control over financial reporting, which consists of control processes designed to provide reasonable assurance regarding the reliability of our financial reporting and the preparation of financial statements in accordance with US generally accepted accounting principles.
Limitations on the Effectiveness of Controls
We do not expect that our Disclosure Controls will prevent all error and all fraud. A control system, no matter how well designed and operated, can provide only reasonable, not absolute, assurance that the control systems objectives will be met. Further, the design of a control system must reflect the fact that there are resource constraints, and the benefits of controls must be considered relative to their costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of fraud, if any, within the company have been detected. These inherent limitations include the realities that judgments in decision-making can be faulty, and that breakdowns can occur because of simple error or mistake. Controls can also be circumvented by the individual acts of some persons, by collusion of two or more people, or by management override of the controls. The design of any system of controls is based in part upon certain assumptions about the likelihood of future events, and there can be no assurance that any design will succeed in achieving its stated goals under all potential future conditions. Over time, controls may become inadequate because of changes in conditions or deterioration in the degree of compliance with policies or procedures. Because of the inherent limitations in a cost-effective control system, misstatements due to error or fraud may occur and not be detected.
Scope of the Controls Evaluation
Our evaluations of our Disclosure Controls include reviews of the controls objectives and design, our implementation of the controls and the effect of the controls on the information generated for use in our SEC filings. In the course of our controls evaluations, we seek to identify data errors, controls problems or acts of fraud and confirm that appropriate corrective actions, including process improvements, are undertaken. Many of the components of our Disclosure Controls are evaluated on an ongoing basis by Dean Foods Companys Audit Services department. The overall goals of these various evaluation activities are to monitor our Disclosure Controls, and to modify them as necessary. Our intent is to maintain the Disclosure Controls as dynamic systems that change as conditions warrant.
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Conclusions
Based upon our most recent controls evaluation, our CEO and CFO have concluded that, as of the end of the period covered by this Quarterly Report, our Disclosure Controls were effective to provide reasonable assurance that material information is made known to management, particularly during the period when our periodic reports are being prepared. In the three months ended September 30, 2004, there was no change in our internal control over financial reporting that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
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Part II Other Information
Item 6. | Exhibits |
(a) Exhibits
31.1
|
Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
31.2
|
Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |
32.1
|
Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |
32.2
|
Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
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SIGNATURES
Pursuant to the requirement of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
DEAN HOLDING COMPANY | |
/s/ RONALD L. MCCRUMMEN | |
|
|
Ronald L. McCrummen | |
Senior Vice President and Chief Accounting Officer |
November 15, 2004
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EXHIBIT INDEX
Exhibit | ||||
Number | Description | |||
31.1 | Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
31.2 | Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | |||
32.1 | Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | |||
32.2 | Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |