Back to GetFilings.com



Table of Contents



SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

Form 10-K

     
(Mark One)
   
þ
  ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the fiscal year ended August 28, 2004
 
or
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the transition period from                  to

Commission file number 0-17276

FSI International, Inc.

(Exact Name of Registrant as specified in its charter)
     
Minnesota
  41-1223238
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)

3455 Lyman Boulevard, Chaska, Minnesota 55318-3052

(Address of principal executive offices and Zip Code)

Registrant’s telephone number, including area code:

(952) 448-5440

Securities registered pursuant to Section 12(b) of the Securities Exchange Act:

Title of each class and name of each exchange on which registered:

None

Securities registered pursuant to Section 12(g) of the Securities Exchange Act:

Common Stock, no par value; Preferred Share Purchase Rights

      Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ          No o

      Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of Registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K.     þ

      Indicate by check mark whether the Registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).     Yes þ          No o

      The aggregate market value of the voting stock held by non-affiliates of the Registrant, based on the closing price on February 27, 2004, the last business day of the Registrant’s most recently completed second fiscal quarter, as reported on the NASDAQ National Market System, was approximately $236,621,000. Shares of common stock held by each officer and director have been excluded from this computation in that such persons may be deemed to be affiliates. This amount is provided only for purposes of this report on Form 10-K and does not represent an admission by the Registrant or any such person as to the status of such person.

      As of October 31, 2004, the Registrant had issued and outstanding 29,943,000 shares of common stock.

DOCUMENTS INCORPORATED BY REFERENCE

      Portions of the Registrant’s definitive proxy statement for the Annual Meeting of Shareholders to be held on January 26, 2005 and to be filed within 120 days after the Registrant’s fiscal year ended August 28, 2004, are incorporated by reference into Part III of this Form 10-K Report. (The Audit and Finance Committee Report, the Compensation Committee Report and the stock performance graph of the Registrant’s proxy statement are expressly not incorporated by reference herein.)




TABLE OF CONTENTS

PART I
Item 1. Business
Item 2. Properties
Item 3. Legal Proceedings
Item 4. Submission of Matters to a Vote of Shareholders
Item 4A. Executive Officers of the Company
PART II
Item 5. Market for the Registrant’s Common Equity and Related Stockholder Matters
Item 6. Selected Consolidated Financial Data
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 7A. Quantitative and Qualitative Disclosures About Market Risk
Item 8. Financial Statements and Supplementary Data
Item 9. Changes in and Disagreements with Accountants on Accounting and Financial Disclosure
Item 9A. Controls and Procedures
Item 9B. Other Information
Item 10. Directors and Executive Officers of the Registrant
Item 11. Executive Compensation
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters
Item 13. Certain Relationships and Related Transactions
Item 14. Principal Accountant Fees and Services
Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K
INDEX TO EXHIBITS
Amendment to Article 7 Warranty of Exclusive Distribution Agreement
Amendment to FSI Exclusive Distributorship Agreement
Amendment to Shareholders Agreement
Amendment to FSI Exclusive Distributorship Agreement
Subsidaires of the Company
Consent of KPMG LLP
Powers of Attorney
Certification by Principal Executive Officer
Certification by Principal Financial and Accounting Officer
Certification by Chief Executive Officer


Table of Contents

PART I

Cautionary Information Regarding Forward-Looking Statements

      Certain statements contained in this report on Form 10-K constitute forward-looking statements within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended, and are subject to the safe harbor created by that statute. Typically we identify forward-looking statements by use of an asterisk “*”. In some cases, you can identify forward-looking statements by terminology such as “expects,” “anticipates,” “intends,” “may,” “should,” “plans,” “believes,” “seeks,” “estimates,” “could,” “would” or the negative of such terms or other comparable terminology. Such forward-looking statements are based upon current expectations and beliefs and involve numerous risks and uncertainties, both known and unknown, that could cause actual events or results to differ materially from these forward-looking statements. For a discussion of factors that could cause actual results to differ materially from those described in this Form 10-K, see the discussion of risk factors set forth below in Item 7 of this report. Although we believe that the expectations reflected in the forward-looking statements are reasonable as of the date of this report, we cannot guarantee future results, levels of activity, performance or achievements. We undertake no duty to update any of the forward-looking statements after the date of this report.

 
Item 1. Business

The Company

      FSI International, Inc., a Minnesota corporation organized in 1973 (“FSI”), designs, manufactures, markets and supports equipment used in the fabrication of microelectronics, such as advanced semiconductor devices. In fiscal 2004, we provided Surface Conditioning technology solutions and POLARIS® system support services to worldwide manufacturers of integrated circuits.

      The Surface Conditioning (“SC”) business manufactures, markets and supports equipment that uses wet, vapor, cryogenic and other chemistry techniques to clean, strip or etch the surfaces of silicon wafers. We terminated most of the manufacturing and sales activities of our photoresist processing POLARIS Systems in fiscal 2003. We established the POLARIS Systems and Services (“PSS”) business to provide key services enabling customers to achieve a reasonable life for their installed POLARIS systems. Photoresist is photo- or light-sensitive, etch-resistant material used for transferring an image to the surface of a silicon wafer.

      The FSI businesses are supported by service groups that provide finance, human resources, information services, sales and service, marketing communications, and other administrative functions. We have disclosed specific product, backlog, competitor and certain license information related to both the SC and the PSS segments. Due to the similarity of production processes, distribution methods, customer base and services, the reporting of segment information for each of these areas is aggregated for both segments. Financial information with respect to our segments is set forth in Note 17 of the Notes to our Consolidated Financial Statements and is incorporated herein by reference.

      In fiscal 2004, our products were directly sold and serviced by us in North America, Europe, and the Asia Pacific region with the exception of Israel, where the distribution company, Metron Technology, N.V., acts as our distributor. In addition, our products are sold and serviced in Japan through our affiliate, m•FSI, LTD. Prior to March 1, 2003, our products in Europe and Asia Pacific were distributed primarily through Metron Technology, N.V. See Item 7 — “Management’s Discussion and Analysis of Financial Condition and Results of Operations” for additional information regarding the termination of the Metron Technology distribution agreements.

Industry Background

      The complex process of fabricating semiconductor devices involves several distinct phases that are repeated numerous times. Because each production phase typically requires different processing technologies and equipment, no one semiconductor equipment supplier currently produces all of the types

1


Table of Contents

of tools needed to equip an entire state-of-the-art fabrication facility. Instead, semiconductor device manufacturers typically equip their facilities by combining manufacturing equipment produced by a number of suppliers. Each set of equipment performs specific functions in the manufacturing process.

      Generally the need for new processes, larger substrates — the underlying material (silicon wafer) upon which a semiconductor device or integrated circuit is formed — and systems capable of manufacturing increasingly complex devices drives demand for new microelectronics manufacturing equipment and processes. Industries that use microelectronics increasingly demand higher performance devices from manufacturers. Over the last decade, device manufacturers have reduced the size and substantially increased the functionality of individual devices through a number of technological advances.

      Our business depends upon the microelectronics manufacturers’ capital equipment expenditures. Manufacturers’ expenditures in turn depend on the current and anticipated market demand for products that use microelectronic devices. The microelectronics industry has been cyclical in nature and has experienced periodic downturns. Microelectronics manufacturers require equipment suppliers to take an increasingly active role in meeting the manufacturers’ technology capital productivity requirements. Equipment suppliers satisfy this requirement by developing and supporting products and processes required to address the new trends in microelectronics manufacturing. These trends include development of smaller geometries, transition to new materials, migration to 300mm wafers and wafer level packaging.

      A number of semiconductor device manufacturers began the transition from 200mm to 300mm diameter wafers in calendar 2000. Based upon a report published in July 2004 by the Gartner Group, a leading industry market research firm, the percentages of investment in semiconductor process equipment allocated by semiconductor manufacturers to 300mm capable products were approximately 26% in calendar 2001, 40% in calendar 2002 and 51% in calendar 2003. Semiconductor manufacturers’ investment in 300mm capable products is forecasted to be approximately 58% of their total equipment spending in calendar 2004 and 68% of their total equipment spending in calendar 2005.*

      The semiconductor equipment industry has experienced a significant decline from calendar 2000 through 2003. According to the Gartner Group, purchases of semiconductor equipment by microelectronics manufacturers decreased 53% from $63.0 billion in calendar 2000 to $29.7 billion in calendar 2003. Based upon the most recent Gartner Group forecast, the semiconductor equipment industry is expected to grow approximately 60 percent in calendar 2004.*

Products

      The mix of products we sell has varied significantly from year to year. The following table sets forth, for the periods indicated, the amount of revenues and approximate percentages of our total revenues by our principal product lines:

                                                 
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



(Dollars in thousands)
Surface conditioning products
  $ 56,579       49.5%     $ 46,594       52.5%     $ 68,590       47.8%  
PSS products
    16,521       14.4%       20,173       22.7%       49,571       34.6%  
Spare parts and service
    41,304       36.1%       22,059       24.8%       25,213       17.6%  
     
     
     
     
     
     
 
    $ 114,404       100.0%     $ 88,826       100.0%     $ 143,374       100.0%  
     
     
     
     
     
     
 

Surface Conditioning Products

      Our surface conditioning products perform certain:

  •  front-end-of-line (“FEOL”) fabrication steps, where integrated circuits or transistors are formed in and on the silicon wafer during the manufacturing process;

2


Table of Contents

  •  back-end-of-line (“BEOL”) fabrication steps, where metal wiring levels are formed on the surface of the wafer and are connected to the transistors; and
 
  •  wafer-level packaging surface preparation, including cleaning, etching and stripping functions necessary to fabricate solder bumps or other terminal structures needed to connect the chip to the circuit board.

      Spray Processing Systems. Our spray processing systems, which include the MERCURY® and ZETA® Surface Conditioning Systems, are sophisticated spray chemistry systems that clean, etch and strip away unwanted films and contaminations from the surfaces of semiconductor wafers at various stages in the microelectronic device fabrication process. Multiple cassettes that contain up to 26 wafers each are placed onto a turntable inside the system’s process chamber. As the turntable rotates, nozzles apply a chemical spray to the wafers’ surfaces to dissolve and remove the undesirable films and contaminants. After chemical application, deionized water is sprayed on the wafer surfaces to rinse away the chemicals. Multiple chemical and rinse steps may be employed depending on the customer’s specific application. The process sequence is completed with a dry step where the centrifugal force from the rotation, combined with a flow of nitrogen into the chamber dries the wafers and the chamber. Our sophisticated microprocessor-based control system and chemical mixing manifold allows the user to define, control and monitor a variety of chemical mixtures, temperatures and sequences. This enables the user to rapidly develop new processes and utilize the systems for multiple applications.

      The MERCURY® System is a semi-automated batch spray processor designed for wafer sizes up to 200mm in diameter and process technologies through the 130 nanometers (“nm”) node. The system offers the benefits of low capital cost and low cost of ownership in a small footprint. The MERCURY System ranges in price from $400,000 to $1,100,000 depending on features and customer-specific add-ons.

      The fully-automated ZETA® Surface Conditioning System, a batch spray processor, is currently available in configurations for both 200mm and 300mm wafers. The advanced process controls, process capability and automation are ideal for leading technology nodes, particularly 130nm and below. The ZETA products provide a reliable, automated environment to move wafers to and from the process chamber. This tool’s eight-chemical flow system allows for a wide range of chemical blend ratios. In subsequent generations of the ZETA system, we improved tool capabilities through a significant footprint reduction and expanded the range of process applications in both FEOL and BEOL. The ZETA System with the FlashCleanTM Advantage package, consisting of hardware, software and process advancements, further enhances system productivity and performance by shortening process time and increasing throughput. The ZETA System is also available in a semi-automated configuration capable of processing either 300mm, 200mm or 150mm wafers. Our ZETA Systems range in price from $600,000 to $2,800,000.

      In response to customers that desire more environmentally benign processes , we supply an ozonated water generation module for use with our MAGELLAN, ZETA and MERCURY Systems. Our ozone-based resist stripping and cleaning technologies utilize our patented and patent pending high-concentration ozonated water generation process and dynamic chemical processing. The use of ozone in semiconductor processing is attractive because it uses only oxygen and water in the place of sulfuric acid and hydrogen peroxide mixtures. Not only does it eliminate environmentally harmful and potentially dangerous chemical mixtures, it also lowers costs by reducing chemical consumption, water usage and waste treatment.

      Vapor Processing Systems. Our EXCALIBUR® 2000 Vapor HF Etching Systems use anhydrous hydrogen fluoride (HF) gas in conjunction with water vapor to perform selective oxide etching applications. The semi-automated system is available for 100mm through 200mm wafers. The system processes wafers individually, loading them from the wafer carrier into the process chamber by an automated handler to minimize particle contamination. Vapor HF processing offers advantages over processing systems using liquid chemicals, including providing unique high selective etch capabilities. The high selectivity allows the removal of undesired oxides while etching little or none of the desired films. This capability is unique to the EXCALIBUR vapor HF process and provides customers with the means to create device features not readily manufacturable by other methods. The EXCALIBUR System ranges

3


Table of Contents

in price from $400,000 to $800,000, depending on the model, wafer size, number of process chambers and related electronic control requirements.

      CryoKinetic Processing Systems. Through a license agreement with IBM, we manufacture, market, and service products using IBM’s cryogenic aerosol cleaning technology. Our CryoKinetic clean is an energy transfer process used to remove non-chemically bonded particles from the surface of a microelectric device. The process is dry and non-reactive using frozen argon/nitrogen aerosols to remove yield limiting surface particles through momentum transfer, when the high velocity aerosols impact the particles. The gas flow carries contaminants away from the wafer and removes them from the process chamber.

      The ANTARES® CX Advanced Cleaning System is for 200mm and 300mm single-wafer, fully automated processing. The ANTARES CX system removes surface particles to increase device yields. These particles can be either process defects or fab contamination from sensitive new materials, such as copper and low-k dielectric films. Low-k dielectric film is a material used as insulation between interconnects for BEOL semiconductor manufacturing applications. Because low-k dielectric films can be porous, a dry method such as the CryoKinetic technology is especially attractive because it does not alter material properties. This technology is an effective replacement for existing scrubber technology. The ANTARES system is also available with the AspectCleanTM process; a method of removing defects from FEOL and BEOL patterned structures without altering film properties or physically damaging the structures, which is becoming more critical in 90nm production ramps. Traditional methods of defect reduction have been phased out due to damage issues, where as this process is demonstrating high removal efficiency on sensitive narrow structures without causing damage. ANTARES CX Systems range in price from $1,600,000 to $2,200,000.

      Immersion Processing Systems. With our acquisition of YieldUP International in October 1999, we expanded into the critical cleaning segment of the surface conditioning market through immersion processing. Immersion processing is a method used to clean silicon wafers by immersing the wafer in multiple tanks filled with process chemicals.

      In June 2002, we introduced the MAGELLAN® 300 Immersion Clean System and in August 2003, released a 200mm version. With this product, we expanded our immersion processing solutions by providing a system capable of multiple, mainstream cleans, including critical clean, resist strip and etch. The MAGELLAN System is a fully automated immersion cleaning system designed for processing of both 200mm and 300mm wafers at advanced technology nodes. It is differentiated from the competition through rapid cycle time, flexibility and high performance in a footprint that is up to 40% smaller than the leading competition when configured for specific applications. The tool incorporates an extensive portfolio of exclusive intellectual property, including our Surface Tension Gradient (STG®) rinse/dry technology, SymFlowTM etch technology, ozone oxide re-growth and narrow-gate-compatible megasonic technology. We shipped our first domestic demonstration system in December 2003. In August 2004, we shipped a demonstration system to a Korean customer and delivered a MAGELLAN system for process development to our Japanese affiliate, m•FSI. The MAGELLAN System ranges in price from $2,200,000 to $3,800,000.

      During fiscal 2004, MAGELLAN process development and tool qualification activities have been conducted at a customer site and in our Chaska, Minnesota-based laboratory. Since September 2004, m•FSI has been conducting additional development work in its Okayama, Japan process laboratory. The MAGELLAN system is qualified for a number of processes including FEOL critical clean, FEOL photoresist strip and post-ash clean, oxide etch and nitride etch.

      The YieldUP 2000 System is a rinsing and drying system that delivers 90nm capable watermark-free performance in a stand-alone platform. Originally designed for 200mm wafer processing, its capabilities have been expanded to serve smaller wafers as well. The YieldUP 2100 Module is also available for integration into a wet bench system. The YieldUP 4000 System is a two-chamber etching, rinsing and drying system that provides integrated hydrofluoric acid etching. YieldUP immersion systems range in price from $125,000 to $700,000. See Item 3 — “Legal Proceedings” for additional information on our ability to sell YieldUP 2100 modules.

4


Table of Contents

PSS Products

      Our PSS products are microlithography products used to deposit photoresist, which is light-sensitive, etch-resistant material used to transfer an image to the surface of a silicon wafer, or insulating films onto the surface of a wafer and develop the photosensitive films. Following our announcement on March 17, 2003 to exit the resist process equipment market, we discontinued our active manufacture and sale of these products and established the PSS business to provide key support services to our global POLARIS customer base. PSS offers:

  •  software maintenance, process applications support, engineering and equipment maintenance.
 
  •  customer’s robot refurbishment, system level and standard upgrades, systems operations and maintenance training and spare parts.
 
  •  Refresh ProgramTM, in which customers can purchase certified POLARIS Clusters made of both new and pre-owned, re-qualified modules. This allows customers to add capacity for a lower capital investment. The ratio of new to pre-owned modules is based on customer expectations and the availability of used modules. These systems are able to accommodate a variety of processes and can be purchased in a new configuration, or a system can be reconfigured and upgraded to match any installed configuration.

Spare Parts and Service

      We offer system upgrade packages, spare part kits, software maintenance licenses, individual spare part components and support services that provide product and process enhancements to extend the life of previously purchased and installed surface conditioning and microlithography equipment. Our customer service and process engineers assist and train customers worldwide to perform preventive maintenance on and to service our equipment. In addition, our process engineering groups develop process applications to expand the capabilities of our equipment. These upgrade and spare part packages and support service programs enable our worldwide customers to realize a higher return on their capital investment.

      We sell a variety of process, service and maintenance programs. A number of customers have purchased maintenance contracts in which our service employees work at the customer’s facility to provide process service and maintenance support for our equipment.

Backlog and Seasonality

      Our backlog consists of orders with delivery dates within the next 12 months for which a customer’s purchase order has been received. Our backlog at fiscal 2004 year-end was $20.1 million, of which 76% related to SC products and 24% related to the PSS products. Our backlog at fiscal 2003 year-end was $25.6 million, of which 41% related to SC products and 59% related to PSS products. Approximately 52% of our backlog at fiscal 2004 year-end and 66% of our backlog at fiscal 2003 year-end was comprised of orders from two customers for each year. Samsung and Intel were the top two customers in backlog at the end of fiscal 2004. Texas Instruments and Sandia National Labs were the top two customers in our backlog at the end of fiscal 2003. The loss of any of these customers could have a material adverse effect on our operations. All orders are subject to cancellation by the customer and in some cases a penalty provision could apply to a cancellation.

      In fiscal 2004, purchase orders aggregating approximately $1.1 million, constituting 0.6% of sales, were canceled and not rescheduled. In fiscal 2003, purchase orders aggregating approximately $8.2 million, constituting 9.2% of sales, were canceled and not rescheduled. Because of the timing and relative size of certain orders received by us and possible changes in delivery schedules and order cancellations, our backlog can vary from time to time so that backlog as of any particular date is not necessarily indicative of actual sales for any subsequent period. Our business is not seasonal to any significant extent. See Item 7 — “Management’s Discussion and Analysis of Financial Condition and Results of Operations” for additional sales and backlog information.

5


Table of Contents

Research and Development

      We believe that our future success depends in large part on our ability to enhance, in collaboration with our customers and other equipment and materials manufacturers, our existing SC product lines to meet the changing needs of microelectronics manufacturers. We believe that industry trends, such as the use of smaller circuit geometries, increased use of larger substrates and manufacturers’ increased desire for integrated processing equipment, will make highly automated and integrated systems, including single substrate processing systems, more important to customers. For assistance in our development efforts, we maintain relationships with our customers and others, who help identify and analyze industry trends and our development activities to meet the industry’s advanced technology needs.

      Our current research and development programs are focused on the need for cleaner substrate surfaces due to smaller geometries, increased process control and flexibility through monitoring and software management systems and process automation, robotics automation in the cleanroom, and integration of our product offerings with other suppliers’ products. Each of these programs involves customer and other equipment manufacturers collaboration to ensure proper machine configuration and process development to meet industry requirements.

      We maintain an 8,000-square-foot, state-of-the-art demonstration and process development laboratory for our Surface Conditioning business in our Chaska, Minnesota facility. In addition, our Japanese affiliate, m•FSI, LTD, maintains a demonstration laboratory in its Okayama, Japan facility.

      Expenditures for research and development, which are expensed as incurred, during fiscal 2004 were approximately $22.5 million, representing 19.6% of total sales. Expenditures for research and development during fiscal 2003 were approximately $31.1 million, representing 35.0% of total sales, and expenditures for research and development during fiscal 2002 were approximately $36.2 million, representing 25.2% of total sales. The fiscal 2003 to fiscal 2004 decline relates primarily to our decision to exit the resist processing market in March 2003.

      We expect to continue to make substantial investments in research and development.* We also recognize the importance of managing product transitions successfully, as the introduction of new products could adversely affect sales of existing products.

Marketing, Sales and Support

      We market our products worldwide to manufacturers of microelectronic devices. Our marketing and sales efforts are focused on building long-term relationships with our customers. These efforts are supported by marketing, sales, and service personnel, along with process and applications engineers that work closely with individual customers to find solutions to their needs.

      On October 9, 2002, we announced the early termination of our distribution agreements with Metron Technology, effective March 9, 2003. This change occurred as a result of our customers asking us to strengthen our presence in these regions and to bring them the full capabilities of our organization. We worked closely with Metron Technology to ensure a successful transition of sales, applications, service and spares logistical functions. Our direct sales and service support employees worked with customers to understand their processing requirements and to configure our equipment to provide applications solutions to meet those requirements. As of the end of fiscal 2004, our sales effort was supported by approximately 158 employees and contractors engaged in customer service and support. During fiscal 2004, our products were directly sold and serviced by us in North America, Europe and the Asia Pacific region, and through our joint venture, m•FSI, LTD, in Japan. The only exception is Israel, which is represented by the distribution company Metron Technology, N.V. See Item 7 — “Management’s Discussion and Analysis of Financial Condition and Results of Operations” for additional information regarding the termination of the Metron Technology distribution agreements and the transitioning of our sales and service efforts.

      We believe as a result of our direct selling and service initiative, we are experiencing broader product adoption in Europe and the Asia Pacific region.* By providing a full portfolio of direct support services, we have developed stronger customer relationships and our customers are beginning to show greater interest in

6


Table of Contents

expanding beyond their use of FSI traditional spray cleaning technologies to include new BEOL and wafer bumping applications for spray, as well as employing our advanced immersion and CryoKinetic technologies. Our increased responsiveness on the local level has resulted in more productive collaborative efforts and joint development programs with integrated circuit makers throughout the world for both 90nm production and 65nm development projects.

      International sales, primarily in Europe, the Asia Pacific region and Japan accounted for approximately 47% of total sales in fiscal 2004, 38% of total sales in fiscal 2003, and 29% of total sales in fiscal 2002.

      As of August 28, 2004, we held approximately 1.5 million shares of Metron Technology stock (or approximately 12% of the outstanding shares). Metron Technology has an extensive distribution organization located in Europe, Israel, India, and in the Asia Pacific region, and sells materials and equipment on behalf of several semiconductor equipment and consumables manufacturers. On August 16, 2004, Metron Technology entered into a Stock and Asset Purchase Agreement (“Purchase Agreement”) with Applied Materials, Inc. (“Applied”), pursuant to which Applied has agreed to acquire the worldwide operating subsidiaries and business of Metron Technology. In connection with the Purchase Agreement, in order to induce Applied to enter into the Purchase Agreement, Applied and certain shareholders of Metron (the “Shareholders”), including FSI, entered into Voting Agreements and Proxies, dated August 16, 2004 (the “Voting Agreements”). Pursuant to the Voting Agreements, each of the Shareholders, including FSI, irrevocably appointed the directors of Applied as such Shareholder’s lawful attorneys and proxies with respect to certain prescribed matters related to the Transaction. Under the terms of the Purchase Agreement, Applied has agreed to pay approximately $84,567,000 in cash to Metron Technology for all outstanding shares of Metron Technology’s worldwide operating subsidiaries and substantially all of the other assets of Metron Technology, and assume certain Metron Technology liabilities. Based on information provided by Metron Technology, the acquisition, which is subject to regulatory and Metron Technology shareholder approval and other closing conditions, is expected to close before the end of calendar 2004.* According to Metron Technology, following the close of the proposed acquisition, Metron Technology plans to announce cash distributions to its shareholders in the range of approximately $4.70 to $4.79 per share (depending on the tax attributes of the Metron Technology shareholders), which are expected to be made in at least two cash distributions during the six-month period following the close of the transaction.* In connection with the final cash distribution to its shareholders, Metron Technology also expects to conclude its business, delist its shares from NASDAQ and be dissolved and liquidated.* We expect to record a $5.6 to $5.8 million gain on the sale of these shares of Metron Technology.*

      We own a 49% equity interest in m•FSI, LTD, a Japanese joint venture company formed in 1991 with MBK Project Holdings LTD. (formerly Mitsui & Co., LTD.) and its wholly owned subsidiary, Chlorine Engineers Corp., LTD. (collectively, “Mitsui”). Mitsui owns a 51% equity interest in m•FSI. In connection with its formation, we and Mitsui granted m•FSI certain product and technology licenses and product distribution rights pursuant to a license agreement and a distribution agreement. In September 2004, m•FSI granted FSI exclusive rights to distribute certain products outside of Japan and an exclusive license covering the patents and related technology with regard to certain products for use outside of Japan.

      In fiscal year 2003, the majority of our international sales were made to Metron Technology or m•FSI for resale to end users of our products. In addition to Metron Technology (prior to the termination of our distribution agreements) and m•FSI having a direct presence in Europe, Asia and Japan, we augmented their support to customers with several sales and service personnel located in the regions. In some cases, we also sold directly to an international customer, in which case we paid a commission to our affiliated distributor in connection with the sale. When commissions are taken into account, the international sales to our affiliates are on terms generally no less favorable to us than international sales by us directly to non-affiliates.

7


Table of Contents

Manufacturing, Raw Materials and Suppliers

      We maintain manufacturing facilities in Chaska, Minnesota and Allen, Texas. We plan to sell our Allen, Texas manufacturing facility related to our PSS business during fiscal 2005.* We typically assemble our products and systems from components and prefabricated parts manufactured and supplied by others, such as process controllers, robots, integrated circuits, power supplies, stainless steel pressure vessels, chamber bowls, valves and relays. Certain of the items manufactured by others are made to our specifications. Typically, final assembly and systems tests are performed by our manufacturing personnel. Quality control is maintained through quality assurance programs with suppliers, incoming inspection of components, in-process inspection during equipment assembly, and final inspection and operation of manufactured equipment prior to shipment. We have a company-wide quality program in place and received ISO 9001 certification in 1994.

      Certain of the components and subassemblies included in our products are obtained from a single supplier or a limited group of suppliers to ensure overall quality and delivery timeliness. Although we seek to reduce dependence on sole and limited-source suppliers, disruption or termination of certain of these sources could have a temporary adverse effect on our operations. We believe that alternative sources could be obtained and qualified to supply these products, if necessary, but that production delays would likely occur in some cases.* Further, a prolonged inability to obtain certain components could have an adverse effect on our operating results, delay scheduled deliveries and result in damage to customer relationships.

Competition

      In each of our regional markets we face intense competition from established competitors, some of which have greater financial, engineering, research, development, manufacturing, marketing, service and support resources. To remain competitive, we must continue to invest in research and development, marketing, and customer service and support, and manage our operating expenses. There can be no assurance that we will have sufficient resources to continue to make such investments or that our products will continue to be viewed as competitive as a result of technological advances by competitors or changes in semiconductor technology. Our competitors also may increase their efforts to gain and retain market share through competitive pricing, strategic alliances or mergers and acquisitions. Such competitive pressures may require us to reduce prices or may result in lost orders that could adversely affect our financial results. If our competitors enter into strategic alliances with leading semiconductor manufacturers in the areas of surface conditioning, this could impair our ability to sell our products and adversely affect our operating results.

      Significant competitive factors in the equipment market include system price, quality, process repeatability, capability and flexibility, ability to integrate with other products, process or tool of record, incumbency and overall cost of ownership, including reliability, automation, throughput, system price and customer support. We have experienced significant price competition from certain competitors. However, we believe that we have the strategies in place to develop technological advantages over our competitors. To realize and maintain these advantages will require a continued high level of investment by us in research and development, marketing, and customer service and support as well as controlling operating expenses.

      Our surface conditioning products compete with, among others, DaiNippon Screen Manufacturing Co. Ltd., Kaijo Denki, S.E.S. Co., Ltd., Semitool, Inc., SCP Global Technologies, The SEZ Group, AKrion and Tokyo Electron Ltd. Our PSS organization competes with various small equipment refurbishment, equipment maintenance and spare parts providers.

Customers

      We sell products from one or more of our product lines to most major microelectronics manufacturers. We have an extensive history of sales to several of the largest integrated circuit manufacturers and we have over 100 active customers worldwide.

8


Table of Contents

      Texas Instruments accounted for approximately 16% of our total sales in fiscal 2004, 24% of our total sales in fiscal 2003 and 29% of our total sales in fiscal 2002. IBM accounted for less than 10% of our total sales in fiscal 2004, approximately 14% of our total sales in 2003 and approximately 11% of our total sales in fiscal 2002.

      We have experienced, and expect to continue to experience, fluctuations in our customer mix.* The timing of an order for our equipment is primarily dependent upon the customer’s expansion program, replacement needs, or requirements to improve productivity and yields. Consequently, a customer who places significant orders in one year will not necessarily place significant orders in subsequent years.

      Sales to Metron Technology and m•FSI, our international distributors, accounted for approximately 13% of our total sales in fiscal 2004, 17% of our total sales in fiscal 2003, and 19% of our total sales in fiscal 2002. Usually these systems are purchased for resale to device manufacturers. On October 9, 2002, we announced the termination of our distribution agreements with Metron Technology effective March 1, 2003. Metron Technology continues to represent our products in Israel. See Item 7 — “Management’s Discussion and Analysis of Financial Condition and Results of Operations” for additional information regarding the termination of the Metron Technology distribution agreements.

      Under the m•FSI distribution agreement, m•FSI has exclusive distribution rights with respect to certain of our products in Japan. A licensing agreement allows m•FSI to manufacture certain of our products. The agreements may be terminated only upon the occurrence of certain events or conditions or as otherwise mutually agreed. There is no obligation under the distribution agreement for m•FSI to purchase a specified amount or percentage of our products. In September 2004, m•FSI granted FSI exclusive rights to distribute certain products outside of Japan and FSI was granted an exclusive license covering the patents and related technology with regard to certain m•FSI products for use outside of Japan.

Patents, Trademarks and Intellectual Property

      Our success depends upon a variety of factors, including proprietary technology. It is important to protect our technology by obtaining and enforcing patents. Consequently, we have an active program to file patent applications in the United States and other countries on inventions we consider significant. We also possess other proprietary intellectual property, including trademarks, know-how, trade secrets and copyrights. We also protect our proprietary information through non-disclosure agreements with our employees and with third parties. We have a number of patents in the United States and other countries, and additional applications are pending.

      These patents may be challenged, invalidated or circumvented, or may not provide any competitive advantages to us. Pending applications may not result in patents and the claims allowed in future patents may not be sufficiently broad to protect our technology. The laws of some foreign countries may not permit the protection of our proprietary rights to the same extent as under the laws of the United States. Although we believe that protection afforded by our patents, patent applications, and other intellectual property rights has value, because of rapidly changing technology, our future success is primarily dependent on our employees’ engineering, marketing, service and manufacturing skills.

      In the normal course of business, we from time to time receive and make inquiries about possible patent infringement. In dealing with such inquiries, it may be necessary or useful for us to obtain or grant licenses or other rights. However, there can be no assurance that such license rights will be available to us on commercially reasonable terms, or at all. The inability to obtain certain license or other rights, or to obtain such licenses or rights on favorable terms, or the need to engage in litigation could have a material adverse effect on us. See also Item 3 — “Legal Proceedings” for a discussion of pending intellectual property litigation.

      Our microlithography POLARIS Cluster was offered by us under a non-exclusive license from Texas Instruments. We have converted the license to a fully paid-up, worldwide license to sell and manufacture the POLARIS Cluster. We also have the non-exclusive right to manufacture and sell related Texas

9


Table of Contents

Instruments modules. The license agreement continues until terminated. It may be terminated by either party upon a breach by the other party, and the failure to cure, in accordance with the terms of the agreement.

      Our Surface Conditioning ANTARES CX Cleaning System is offered by us under license agreements from IBM. The licenses require certain minimum royalties and system-based royalties. Royalties are based on the “royalty portion revenues” of licensed equipment that excludes amounts for freight, taxes, customers’ duties, insurance, discounts, and certain equipment not manufactured by us.

      We have approximately 90 U.S. patents. Expiration dates range from 2004 to 2020.

Employees

      As of August 28, 2004, we had approximately 508 full and part-time employees. Competition for highly skilled employees is intense. We believe that a great part of our future success depends upon our continued ability to retain and attract qualified employees. We are not subject to any collective bargaining agreement and have never been subject to a work stoppage. We believe we have good relations with our employees.

Environmental Matters

      In January 2003, we received our certificate of registration from BSI, Inc. for its ISO 14001 environmental management system. ISO 14001 is an internationally recognized environmental management standard that empowers organizations to address the environmental impact of activities, services and processes. The standard then provides a framework for enterprises to take steps to identify issues significant to them and implement environmental management programs to achieve improved performance. Registration with ISO 14001 allows companies to reaffirm that environmental processes are essential components of their business strategy. We have a long history of environmentally-friendly practices and research and development programs that actively seek out ways to operate more environmentally efficient. We registered with ISO 14001 to emphasize our ongoing commitment to the preservation and protection of the environment, and to support existing environmental health and safety initiatives.

      We implemented an enterprise-wide program to actively engage our employees and to emphasize the importance of protecting the environment in everyday life at FSI. Our programs include recycling, water use reductions, chemical handling processes and equipment design for the environment.

      We are subject to a variety of governmental regulations related to the discharge or disposal of toxic, volatile or otherwise hazardous chemicals used in the manufacturing and product development process. We believe we are in compliance with these regulations and that we have obtained all necessary environmental permits to conduct our business. These permits generally relate to the disposal of hazardous wastes. If we fail to comply with present or future regulations, fines could be imposed, production and product development could be suspended, or operations could cease. Such regulations could require us to acquire significant equipment or take other actions to comply with environmental regulations at a potentially significant cost to us. If we fail to control the use of, or adequately restrict the discharge or disposal of, hazardous substances, we could incur future liabilities. See also Item 3 — “Legal Proceedings” for a discussion of our environmental legal proceedings.

      We believe that compliance with federal, state and local provisions that have been enacted or adopted regulating discharges of materials into the environment, or otherwise relating to the protection of the environment, will not have a material effect upon our capital expenditures, earnings and competitive position.*

International Sales

      Our sales for each of the last three fiscal years are disclosed in the financial statements included in Item 8 of this report.

10


Table of Contents

Available Information

      Our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Exchange Act of 1934 are available free of charge through our website at www.fsi-intl.com as soon as reasonably practicable after such reports have been filed with or furnished to the Securities and Exchange Commission.

Other Risk Factors

      We discuss certain risk factors in the “Risk Factors Section” in the “Management’s Discussion and Analysis of Financial Condition and Results of Operations” included in Item 7 of this report.

 
Item 2. Properties

      We own a 197,000-square-foot facility in Chaska, Minnesota, which cost approximately $34 million to construct and equip. The facility contains our Surface Conditioning business and other administrative and support functions. It includes research, laboratory and engineering facilities, 40,000 square feet of Class 1,000 and 10,000 cleanroom space, manufacturing support operations and a customer training center.

      We also own a 159,000-square-foot facility in Allen, Texas, which cost approximately $18.6 million to construct and equip. This facility contains the PSS business’ manufacturing, support operations and engineering organization. We have entered into a non-binding letter of intent to sell the facility and sublease approximately 40,000 square feet for use by our PSS business. We expect to close on the sale of the building in the first half of fiscal 2005.*

      We also maintain small leased sales and service offices throughout Europe and Asia near our customer locations. Management believes its existing facilities are well maintained and in good operating condition.

 
Item 3. Legal Proceedings

      We generate minor amounts of liquid and solid hazardous waste and use licensed haulers and disposal facilities to ship and dispose of such waste. In the past, we have received notice from state or federal enforcement agencies that we are a potentially responsible party (“PRP”) in connection with the investigation of several hazardous waste disposal sites owned and operated by third parties. In each matter, we have elected to participate in settlement offers made to all de minimis parties with respect to such sites. The risk of being named a PRP is that if any of the other PRP’s are unable to contribute its proportionate share of the liability, if any, associated with the site, those PRP’s that are financially able could be held financially responsible for the shortfall.

      There has and continues to be substantial litigation regarding patent and other intellectual property rights in the microelectronics industry. Commercialization of new products or further commercialization of our current products could provoke claims of infringement by third parties. In the future, litigation may be necessary to enforce patents issued to us, to protect trade secrets or know-how owned by us or to defend us against claimed infringement of the rights of others and to determine the scope and validity of our proprietary rights. Any such litigation could result in substantial costs and diversion of effort by us, which by itself could have a material adverse impact on our financial condition and operating results. Further, adverse determinations in such litigation could result in our loss of proprietary rights, subject us to significant liabilities to third parties, require us to seek licenses from third parties or prevent us from manufacturing or selling one or more products, any of which could have a material adverse effect on our financial condition and results of operations.

      Certain of our product lines are intended for use with hazardous chemicals. As a result, we are notified by our customers from time to time of incidents involving our equipment that have resulted in a spill or release of a hazardous chemical. In some cases it may be alleged that we or our equipment are at fault. There can be no assurance that any future litigation resulting from such claims would not have a material adverse effect on our business or financial results.

11


Table of Contents

      In fall 1995, pursuant to the Employee Stock Purchase and Shareholder Agreement dated November 30, 1990 between Eric C. Hsu and SSI (the “Shareholder Agreement”) and in connection with Mr. Hsu’s termination of his employment with SSI in August 1995, the former shareholders of SSI purchased the shares of SSI common stock then held by Mr. Hsu. In October 1996, Eric C. and Angie L. Hsu (the “plaintiffs”) filed a lawsuit in the Superior Court of California, County of Alameda, Southern Division, against Semiconductor Systems, Inc. (“SSI”), our wholly owned subsidiary that was acquired in April 1996, and the former shareholders of SSI. The plaintiffs alleged that such purchase breached the Shareholder Agreement and violated the California Corporations Code, breached the fiduciary duty owed plaintiffs by the individual defendants and constituted fraud.

      In September and October 2000, certain of Mr. Hsu’s claims were tried to a jury in Alameda County Superior Court in Oakland, California. At the conclusion of the trial, the jury made the following findings. The jury found that SSI breached the Shareholder Agreement between it and Mr. Hsu and that the damages that resulted were approximately $2.4 million. In addition, each of the individual defendant shareholders was found liable for conversion and damages of $4.2 million were awarded. Certain individual defendants were also found to have intentionally interfered with Mr. Hsu’s prospective economic advantage and damages of $3.2 million were awarded. Finally, several individual defendants and SSI were found to have violated certain provisions of the California Corporation Code and damages of $2.4 million were awarded.

      In proceedings subsequent to the trial, the Court determined that plaintiffs are entitled to an award against SSI of prejudgment interest on the breach of contract damages (approximately $2.4 million) at 10 percent per annum from October 1996. In addition, the Court awarded plaintiffs approximately $127,000 in costs and approximately $1.8 million in attorneys’ fees against SSI and the individual defendants. On November 16, 2001, the court signed its final judgment reflecting the jury’s awards, interest, attorneys’ fees and costs assessed against each of the defendants.

      Following the entry of judgment, SSI and the other defendants filed post-trial motions seeking reduction in the jury’s damage awards and/or a new trial. The court denied these post-trial motions and there was no reduction in damages against SSI. Hsu was awarded an additional $431,000 for attorneys’ fees and expenses incurred since the judgment was rendered in November 2001. The total judgment against SSI together with post judgment interest and attorneys’ fees as of August 28, 2004 aggregated approximately $7.7 million.

      SSI and the individual defendants have filed an appeal on a variety of grounds and we posted an appeal bond on behalf of SSI and defendants in the amount of $8.3 million. As part of the posting of the bond, we entered into entered into a letter of credit of $5.2 million with a surety company. This letter of credit is collateralized with restricted cash of a similar amount.

      We, on behalf of SSI, have made a claim with respect to the lawsuit under the escrow created at the time of our acquisition of SSI. The escrow was established to secure certain indemnification obligations of the former shareholders of SSI. The escrow consists of an aggregate of 250,000 shares of our common stock paid to the former shareholders of SSI as consideration in the acquisition. The former shareholders have agreed to hold us and SSI harmless from any claim arising out of any securities transactions between SSI and the shareholders or former shareholders of SSI. The indemnification obligations of the individual SSI shareholders are capped at approximately $4.2 million in the aggregate. Any shares in the escrow returned to us to satisfy any indemnification obligations will be valued at $12.125 per share, the per-share price of our common stock at the time of the SSI acquisition.

      Given the escrowed shares and the additional indemnification by the individual SSI shareholders, along with our litigation reserve, we believe we are adequately reserved for this potential liability.* However, there is considerable uncertainty as to the ultimate resolution of this matter and the respective liability, if any, of SSI. We will continue with our appeal process and our defense.

      In September 1995, CFM Technologies, Inc. and CFMT, Inc. (collectively “CFM”) filed a complaint in United States District Court for the District of Delaware against YieldUP, now known as

12


Table of Contents

SCD Mountain View, Inc., our wholly owned subsidiary. CFM filed an additional complaint against YieldUP in United States District Court for the District of Delaware on December 30, 1998.

      On January 3, 2001, Mattson Technology, Inc. (“Mattson”) completed the merger of the semiconductor equipment division of Steag Electronic Systems AG and CFM and established its wet products division. With the merger completed, Mattson assumed responsibility for the two suits CFM filed against YieldUP. Then, on March 17, 2003, SCP Global Technologies (“SCP”) acquired the wet product division of Mattson, including CFMT, Inc., and assumed responsibility for the two lawsuits.

      On February 19, 2004, FSI and SCP announced that they settled the two patent infringement lawsuits pending in the United States District Court for the District of Delaware. In an effort to settle these lawsuits, we acknowledged the validity and enforceability of the patents, but disputed that any of our products infringed upon the claims of the patents.

      We agreed to pay SCP $4.0 million for a release from past infringement claims and a prospective license under all four patents asserted against us in the two lawsuits. The release applies to all purchasers of our products containing its Surface Tension Gradient (“STG®”) technology. The prospective license applies to all end-user customers of our products subject to certain limitations. In addition, we agreed to supply SCP customers, at a pre-established price, our rinse/dry kits to implement its STG® technology for certain applications.

      We made an initial payment of $2.5 million on March 1, 2004 and will make additional payments of $750,000 on both the first and second anniversaries of the effective date of the settlement agreement. As a result, we recorded a $3.4 million charge to earnings in the second quarter of fiscal 2004. We had previously recorded a $0.6 million charge to earnings associated with this litigation.

 
Item 4. Submission of Matters to a Vote of Shareholders

      There were no matters submitted to a vote of shareholders during the fourth quarter ended August 28, 2004.

 
Item 4A. Executive Officers of the Company

      The executive officers are elected by the board of directors, generally for a term of one year, and serve until their successor is elected and qualified. The following table and discussion contains information regarding our current executive officers.

             
Name Age Position



John C. Ely(1)
    45     Vice President, Global Sales and Service
Patricia M. Hollister(2)
    44     Chief Financial Officer and Assistant Secretary
Donald S. Mitchell(3)
    49     Chairman and Chief Executive Officer
Benno G. Sand(4)
    50     Executive Vice President, Business Development and Investor Relations and Secretary


(1)  John Ely was named Vice President of Global Sales and Service in June 2003. He was Vice President; President, of our Surface Conditioning Division from August 2000 to June 2003. Mr. Ely was the Surface Conditioning Division’s Sales/ Marketing/ Applications Manager from 1997 to 2000; General Manager from 1995 to 1997; Product Specialist/ Product Manager from 1989 to 1995; and in direct sales from 1985 to 1989. Mr. Ely is a director of m•FSI, LTD and SCD Mountain View, Inc, one of our subsidiaries.
 
(2)  Patricia Hollister has served as Chief Financial Officer since January 1998 and as Assistant Secretary since January 2000. She was our Corporate Controller from March 1995 to January 1998. Prior to joining FSI, Ms. Hollister was employed by KPMG LLP in Minneapolis, Minnesota where she served over 12 years on various audit and consulting engagements, most recently as a Senior Manager. Ms. Hollister is a director of various FSI-owned foreign subsidiaries as well as NVE Corporation.

13


Table of Contents

(3)  Donald Mitchell was named Chief Executive Officer and President of FSI in December 1999 and became Chairman of the Board of Directors for FSI in January 2002. From its formation in 1998 until December 1999, he was President of Air Products Electronic Chemicals, Inc., located in Carlsbad, California, a division of Pennsylvania-based Air Products and Chemicals, Inc. From 1991 to 1998, he served as President of Schumacher, a leading global chemical equipment and services supplier to the semiconductor industry. Throughout his career with Schumacher, he held various executive positions, including Vice President of Operations and Vice President of Sales and Marketing. Mr. Mitchell is a director of FSI and m•FSI, LTD. Mr. Mitchell served as the 1999/2000 Chairman of the Board of Directors for Semiconductor Equipment and Materials International, a leading global industry trade association and remains a current member of the Board.
 
(4)  Benno Sand has served as Executive Vice President, Business Development and Investor Relations since January 2000. He has served as Executive Vice President since January 1992 and Secretary since February 2002. Mr. Sand also served as Chief Administrative Officer from January 1998 to December 1999, as Chief Financial Officer from October 1990 to January 1998, and as Vice President of Finance from October 1987 to January 1992. Mr. Sand is a director of various FSI-owned United States and foreign subsidiaries as well as PPT Vision, Inc., MathStar, Inc. and TestQuest, Inc.

PART II

 
Item 5. Market for the Registrant’s Common Equity and Related Stockholder Matters

      Our common stock is traded on the NASDAQ National Market System under the symbol “FSII”. The following table sets forth the highest and lowest sale prices each day, as reported by the NASDAQ-National Market System for the fiscal periods indicated:

                                   
2004 2003


High Low High Low




Fiscal Quarter
                               
 
First
  $ 6.67     $ 4.35     $ 4.79     $ 2.10  
 
Second
    9.24       6.26       5.54       2.28  
 
Third
    8.70       4.70       3.20       2.07  
 
Fourth
    8.07       4.01       5.40       2.96  

      There were approximately 575 record holders of our common stock on October 22, 2004.

      We have never declared or paid cash dividends on our common stock. We currently intend to retain all earnings for use in our business, and do not anticipate paying dividends in the foreseeable future.*

 
Item 6. Selected Consolidated Financial Data

      The tables that follow present portions of our consolidated financial statements and are not complete. You should read the following selected consolidated financial data in conjunction with our Consolidated Financial Statements and the related Notes and with “Management’s Discussion and Analysis of Financial Condition and Results of Operations” included elsewhere in this report. The Consolidated Statement of Operations data for the years ended August 28, 2004, August 30, 2003, and August 31, 2002, and the Consolidated Balance Sheet data as of August 28, 2004 and August 30, 2003, are derived from our Consolidated Financial Statements that have been audited by KPMG LLP, independent auditors, and are included elsewhere in this report. The Consolidated Statement of Operations data for the years ended August 25, 2001 and August 26, 2000, and the Consolidated Balance Sheet data as of August 31, 2002, August 25, 2001, and August 26, 2000 are derived from our audited consolidated financial statements which do not appear in this report. On October 20, 1999, we acquired YieldUP International Corporation (YieldUP). The acquisition was accounted for as a purchase. Accordingly, the Consolidated Statement of Operations Data includes the results of operations for YieldUP from the acquisition date. We changed our accounting for goodwill effective August 26, 2001 in accordance with SFAS No. 142, “Goodwill and Other

14


Table of Contents

Intangible Assets.” In addition, we changed our revenue recognition policy effective August 27, 2000, based upon guidance provided in SEC Staff Accounting Bulletin No. 101 (SAB 101), “Revenue Recognition in Financial Statements.” SAB101 was amended in fiscal 2004 by SEC Staff Accounting Bulletin No. 104 (SAB104), “Revenue Recognition.” As a result, all revenues reported for fiscal 2004, 2003, 2002 and 2001 are SAB104 or SAB 101 based. Fiscal year 2000 revenues were recognized upon shipment.

      The historical results presented below are not necessarily indicative of the results to be expected for any future fiscal year or fiscal period.

Selected Historical Financial Data

                                           
Fiscal Year Ended

August 28, August 30, August 31, August 25, August 26,
2004 2003 2002(5) 2001(4) 2000(3)





(In thousands, except per share amounts)
Consolidated Statement of Operations Data:
                                       
Sales
  $ 114,404     $ 88,826     $ 143,374     $ 218,078     $ 219,787  
Gross profit(7)(9)
    59,020       14,508       44,375       80,396       80,363  
Selling, general, and administrative expenses(10)
    39,547       38,602       39,561       50,331       50,400  
Research and development expenses(1)
    22,458       31,126       36,197       42,118       43,700  
Impairment of goodwill(6)
                5,356              
Transition agreement termination fee(8)
          2,750                    
Write-down of fixed assets(7)
          7,000                    
Operating loss
    (2,985 )     (64,970 )     (36,739 )     (12,053 )     (13,737 )
Equity in earnings (losses) of affiliates
    779       (4,006 )     (15 )     4,196       2,047  
Net income (loss) from continuing operations(8)
    141       (78,557 )     (34,663 )     (5,760 )     (4,143 )
Net loss from discontinued operations
                            (400 )
Net income (loss) before cumulative effect of change in accounting principle, net of tax
  $ 141     $ (78,557 )   $ (34,663 )   $ (5,760 )   $ (4,543 )
Cumulative effect of change in accounting principle(2)
                      (14,969 )      
Net income (loss)
  $ 141     $ (78,557 )   $ (34,663 )   $ (20,729 )   $ (4,543 )
Earnings (loss) per share — diluted
                                       
 
Continuing operations
  $ 0.00     $ (2.66 )   $ (1.26 )   $ (0.22 )   $ (0.17 )
 
Discontinued operations
                            (0.01 )
     
     
     
     
     
 
 
Income (loss) before cumulative effect of change in accounting principle
    0.00       (2.66 )     (1.26 )     (0.22 )     (0.18 )
 
Cumulative effect of change in accounting principle, net of tax
                      (0.59 )      
     
     
     
     
     
 
 
Net income (loss)
  $ 0.00     $ (2.66 )   $ (1.26 )   $ (0.81 )   $ (0.18 )
     
     
     
     
     
 
Weighted average common shares used in per share calculations — diluted
    30,315       29,546       27,450       25,543       24,810  
Consolidated Balance Sheet Data:
                                       
Total assets
  $ 139,797     $ 133,386     $ 211,770     $ 245,287     $ 253,470  
Total long-term debt
                            60  
Stockholders’ equity
    110,372       109,000       179,632       184,018       201,789  
Dividends
                             

15


Table of Contents


  (1)  During fiscal 2000, we recorded an in-process research and development write-off of $6.4 million related to the YieldUP acquisition.
 
  (2)  We changed our revenue recognition policy effective August 27, 2000, based on guidance provided in SAB 101. We recorded a non-cash charge of approximately $15 million, after reduction for income taxes of $0, or $0.59 per diluted share, to reflect the cumulative effect of the accounting change as of the beginning of the fiscal year.
 
  (3)  During fiscal 2000, we recorded realignment charges of $4.1 million which were allocated as follows: $2.1 million to cost of goods sold expenses, $1.3 million to selling, general and administrative expenses and $0.7 million to research and development expenses.
 
  (4)  During fiscal 2001, we recorded realignment charges of $2.6 million which were allocated as follows: $0.6 million to cost of goods sold, $1.5 million to selling, general and administrative expenses and $0.6 million to research and development expenses.
 
  (5)  During fiscal 2002, we recorded realignment charges of $500,000 which were allocated as follows: $250,000 to cost of goods sold expenses, $230,000 to selling, general and administrative expenses and $20,000 to research and development expenses. See Note 4 of the Notes to the Consolidated Financial Statements.
 
  (6)  During fiscal 2002, we recorded a charge of $5.4 million related to the impairment of goodwill. See Note 1 of the Notes to Consolidated Financial Statements.
 
  (7)  During fiscal 2003, we recorded $19.0 million to cost of goods sold for inventory obsolescence charges related to the wind down of the Microlithography business. We also recorded an impairment charge of $7.0 million against the property, plant and equipment assets associated with the PSS business in fiscal 2003. See Note 2 of the Notes to the Consolidated Financial Statements.
 
  (8)  During fiscal 2003, we entered into a transition agreement with Metron Technology to terminate our distribution agreements and recorded a termination fee of $2.75 million. In addition, we recorded an impairment charge of $10.2 million in other expense related to the other than temporary impairment of our investment. See Note 3 of the Notes to the Consolidated Financial Statements.
 
  (9)  During fiscal 2004, we had sales of PSS inventory with an original cost of $3.2 million that had been previously written down to zero. During fiscal 2003, we had sales of PSS inventory with an original cost of $3.0 million that had been previously written down to zero. See Note 2 of the Notes to the Consolidated Financial Statements.

(10)  During fiscal 2004, we recorded $3.4 million of expense to selling, general and administrative expenses related to a patent litigation settlement. See Note 21 of the Notes to the Consolidated Financial Statements.

 
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Application of Critical Accounting Policies and Estimates

      In accordance with Securities and Exchange Commission guidance, those material accounting policies that we believe are the most critical to an investor’s understanding of our financial results and condition and require complex management judgment are discussed below.

      Our critical accounting policies and estimates are as follows:

  •  revenue recognition;
 
  •  valuation of long-lived and intangible assets and goodwill; and
 
  •  estimation of valuation allowances and accrued liabilities, specifically product warranty, inventory reserves, allowance for doubtful accounts and assessment of the probability of the outcome of current litigation.

16


Table of Contents

 
Revenue Recognition

      We recognize revenue when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the purchase price is fixed or determinable and collectibility is reasonably assured. If our equipment sales involve sales to our existing customers who have previously accepted the same type(s) of equipment with the same type(s) of specifications, we account for the product sale as a multiple element arrangement. We recognize the equipment revenue upon shipment and transfer of title. The other elements may include installation and training. Equipment installation revenue is valued based on estimated service person hours to complete an installation and published or quoted service labor rates and is recognized when the labor has been completed. Training revenue is valued based on published training class prices and is recognized when the customers complete the training classes or when a customer-specific training period has expired. The published or quoted service labor rates and training class prices are rates actually charged and billed to our customers.

      All other product sales with customer-specific acceptance provisions are recognized upon customer acceptance. Future revenues may be negatively impacted if we are unable to meet customer-specific acceptance criteria. Revenue related to spare part sales is recognized upon shipment. Revenue related to maintenance and service contracts is recognized ratably over the duration of the contracts.

      Timing and amount of revenue recognized is dependent on the mix of revenue recognized upon shipment versus acceptance and for revenue recognized upon acceptance, it is dependent upon when customer-specific criteria are met.

 
Valuation of Long-Lived and Intangible Assets and Goodwill

      We assess the impairment of identifiable intangibles, long-lived assets and related goodwill at least annually, and whenever events or changes in circumstances indicate that the carrying value may not be recoverable.

      If we do determine that the carrying value of intangibles, long-lived assets and related goodwill may not be recoverable, we measure any impairment based on a projected discounted cash flow method using a discount rate determined by our management to be commensurate with the risk inherent in our current business model or another valuation technique. Net intangible assets and long-lived assets amounted to $42.4 million as of August 28, 2004.

      In 2002, SFAS No. 142, “Goodwill and Other Intangible Assets,” became effective and as a result, we ceased to amortize approximately $5.4 million of goodwill. In lieu of amortization, we were required to perform an initial impairment review of our goodwill in 2002 and an annual impairment review thereafter.

      As of August 25, 2001, we performed our initial evaluation of our goodwill for any indication of impairment. As of that date, our market capitalization was approximately $342,986,000. This fair value was allocated to our two reporting units based on relative cash flows. As of August 25, 2001, there was no indication of goodwill impairment.

      Subsequent to August 25, 2001, the world experienced the 9/11 tragedy. This caused economic uncertainty and delayed capital equipment purchases by many of our customers. Approximately six months after the 9/11 tragedy, certain semiconductor manufacturers, including our customers, started to realize improved demand for their products. At about the same time, we, along with a number of our peer companies, started to experience more positive order activity. This overall electronics industry recovery turned out to be unsustainable as we approached summer 2002. This change in industry conditions had a negative impact on our market capitalization and our financial performance, including cash flows.

      Our market capitalization went from $342,986,000 as of August 25, 2001 to $129,637,000 as of August 31, 2002, the date of our annual goodwill impairment assessment. We reviewed for impairment of goodwill according to the guidelines of SFAS 142 and, based upon the analysis, we deemed goodwill impaired. As a result, we recorded a charge to selling, general and administrative expenses of $5.4 million in the fourth quarter of fiscal 2002.

17


Table of Contents

      The decrease in our market capitalization, the continued downturn in the electronics industry and the overall global economic conditions, all contributed to the impairment of our goodwill as of the end of fiscal 2002.

      Our investment in our affiliate, Metron Technology, was accounted for by the equity method of accounting until the beginning of the fourth quarter of fiscal 2003. While we determined at August 30, 2002 that our investment in Metron Technology was not other than temporarily impaired, our decision on October 8, 2002 to use Metron Technology shares with a value of $2.38 to settle the termination fee payment with Metron Technology triggered an impairment loss on that date for all of the shares we held. Accordingly, the difference between the $6.17 per share carrying value and the $2.38 per share value agreed upon for purposes of the Transition Agreement on the shares held was recorded as a non-cash impairment charge of $10.2 million in our quarter ended November 30, 2002. The $2.38 per share value reflected the average closing price of the common stock of Metron Technology for the five business days prior to the execution of the Transition Agreement.

      Upon completion of the termination of the distribution agreements with Metron Technology, our ownership in Metron Technology was reduced from approximately 21% to approximately 17%. See Note 3 of the Notes to Consolidated Financial Statements for a discussion of the early termination of our distribution agreements with Metron Technology. As a result, in the fourth quarter of fiscal 2003, we began to account for our investment in Metron Technology as a marketable equity security available-for-sale and carried the investment at fair market per the closing price of Metron Technology’s stock as reported on the NASDAQ National Market. The fair value of Metron Technology is subject to stock market fluctuations. As of August 28, 2004, we owned approximately 1.5 million shares of common stock of Metron Technology, or a 12% equity interest in Metron Technology, and the fair market value of our investment in Metron Technology was $6.6 million, including unrealized holding gains of $5.2 million.

      In the second quarter of fiscal 2003, we conducted a review of the long-lived assets of the Microlithography business, as we transitioned to the PSS business model. Accordingly, we recorded a write-down of $7.0 million against the property, plant and equipment assets of the PSS business to write the assets down to their estimated fair value. This write-down included a $5.0 million impairment charge associated with the PSS facility and a $2.0 million impairment charge related to the PSS business equipment. These impairment charges were based upon our review of the PSS facility and business equipment and their estimated fair values. See Note 2 of Notes to Consolidated Financial Statements for a discussion of impairment charges.

 
Product Warranty Estimation

      We record a liability for warranty claims at the time of sale. The amount of the liability is based on the trend in the historical ratio of claims to sales, the historical length of time between the sale and resulting warranty claim, releases of new products and other factors, including product performance. The warranty periods for new equipment manufactured by us range from 12 to 24 months. Special warranty reserves are also accrued for major rework campaigns. Although management believes the likelihood to be relatively low, claims experience could be materially different from actual results because of the introduction of new, more complex products; a change in our warranty policy in response to industry trends, competition or other external forces; manufacturing changes that could impact product quality; or as yet unrecognized defects in products sold.

 
Inventory Reserves Estimation

      We record reserves for inventory shrinkage and for potentially excess, obsolete and slow moving inventory. The amounts of these reserves are based upon historical loss trends, inventory levels, physical inventory and cycle count adjustments, expected product lives, forecasted sales demand and recoverability. Results could be materially different if demand for our products decreased because of economic or competitive conditions, length of the industry downturn, or if products become obsolete because of technical advancements in the industry or by us.

18


Table of Contents

      We recorded $19.0 million of inventory charges in the second quarter of fiscal 2003 based on the estimated future sales and recoverability, specifically related to our decision to wind down the Microlithography business. We determined the $19.0 million inventory charges by comparing the inventory balance of the PSS business as of March 1, 2003 to the inventory balance expected to be used for PSS orders in backlog, anticipated orders, and anticipated order cancellations and adjusted the net inventory balance to its net realizable value. During fiscal 2004, we had sales of PSS inventory with an original cost of approximately $3.2 million that had previously been written down to zero and during the fourth quarter of fiscal 2003, we had sales of PSS inventory with an original cost of approximately $3.0 million that had previously been written down to zero. In addition, we were able to reduce certain open purchase order commitments and inventory buyback requirements.

 
Allowance for Doubtful Accounts Estimation

      Management must make estimates of the uncollectibility of our accounts receivable. The most significant risk is the risk of sudden unexpected deterioration in financial condition of a significant customer which is not considered in the allowance. Management specifically analyzes accounts receivable and analyzes historical bad debts, customer concentrations, customer credit-worthiness, current economic trends and changes in our customer payment terms when evaluating the adequacy of the allowance for doubtful accounts. Results could be materially impacted if the financial condition of a significant customer deteriorated and related accounts receivable are deemed uncollectible. Accounts receivable are charged off after management determines that they are uncollectible.

 
Litigation Liability Estimation

      Management’s current estimated range of liability related to some of the pending litigation is based on claims for which our management can estimate the amount and range of loss. We have recorded the minimum estimated liability related to those claims, where there is a range of loss and no estimate within the range is better than the other estimates. Because of the uncertainties related to both the amount and range of loss on the pending litigation, management is not always able to make a reasonable estimate of the liability that could result from an unfavorable outcome. As additional information becomes available, we will assess the potential liability related to our pending litigation and revise our estimates. Such revisions in our estimates of the potential liability could materially impact our results of operations and financial position.

Industry Update

      During fiscal 2004, industry conditions continued to improve in parallel with strengthening global economic conditions. Unit demand for semiconductors, the products our customers produce exceeded the 2000 peak monthly levels during the first half of calendar 2004. During the same period, factory utilization rates for our customers exceeded 90 percent, with many leading-edge fabs running at or near their capacity limits. However, we have seen some softening in the industry conditions in the second half of calendar 2004. While unit demand remains strong, our customers’ factory utilization rates have been declining since June 2004. As a result, our customers have become more cautious with respect to increasing their manufacturing capacity.

      In calendar 2000, worldwide demand for semiconductor or integrated circuit manufacturing equipment, as reported by Dataquest, an industry research organization, was nearly $56 billion. In calendar 2003, the reported demand for equipment had decreased to $29 billion. Given the managed spending by our customers on new semiconductor device manufacturing capacity during the past few years, Dataquest anticipates that the demand for semiconductor manufacturing equipment could increase by nearly 60 percent in calendar 2004 as compared to calendar 2003.* The increase in spending is being led by Asian semiconductor manufacturers as unit demand in that region has grown. Industry analysts are forecasting demand for semiconductor equipment to increase only modestly from 5 to 10 percent in calendar 2005 as compared to 2004.*

19


Table of Contents

Results of Operations

      For the fiscal year ended August 28, 2004, we had net income of $141,000 as compared to a net loss of $78,557,000 for the fiscal year ended August 30, 2003. The improved financial performance was a result of increased sales revenue from $88.8 million in fiscal 2003 to $114.4 million in fiscal 2004 due primarily to improved industry conditions. We also improved our gross margins to 51.6% for fiscal 2004 and reduced operating expenses by approximately $17 million as compared to fiscal 2003.

 
Wind Down of Microlithography Business

      In March 2003, we announced that we would wind down the Microlithography business due to uncertain economic conditions and the weak semiconductor industry forecast. The decision was also due to a history of operating losses of the Microlithography business as a result of competitive pressures and general economic and industry conditions. Subsequent to the wind down, we provide support services for our POLARIS products through our PSS business.

      The PSS business revenue represented $32.9 million, or 29% of our total revenue of $114.4 million for fiscal 2004; $29.3 million, or 33%, of our total revenue of $88.8 million for fiscal 2003 and $61.2 million, or 43%, of our total revenue of $143.4 million for fiscal 2002. Prior to the wind down of the Microlithography business, approximately 292 of our 714 employees worked in this business. We recorded $2.7 million in severance expenses in fiscal 2003.

      We recorded $19.0 million of inventory charges in the second quarter of fiscal 2003 based on the estimated future sales and recoverability, specifically related to our decision to wind down the Microlithography business. We determined the $19.0 million inventory charge based on the inventory balance as of March 1, 2003 as compared to the inventory balance expected to be used for PSS orders in backlog, anticipated orders and anticipated order cancellations and adjusted the net inventory balance to its net realizable value. During fiscal 2004, we had sales of PSS inventory with an original cost of approximately $3.2 million that had previously been written down to zero and during the fourth quarter of fiscal 2003, we had sales of PSS inventory with an original cost of approximately $3.0 million that had previously been written down to zero. In addition, we were able to reduce certain open purchase order commitments and inventory buyback requirements.

      We will continue to try to sell the impaired inventory to our customers as spares, refurbished systems and upgrades to existing systems. If unsuccessful, some of the items will be disposed of. Only as items are sold or disposed of will the reserve be reversed or reduced. Gross margins will be higher if inventory carried at a reduced cost is sold. The higher margins will fluctuate depending on the timing of product sales, specific customers and specific inventory sold.

      We also recorded a write-down of $7.0 million against the property, plant and equipment assets of the PSS business. This write-down included a $5.0 million impairment charge for the Microlithography business facility. This impairment charge was based upon our estimate of fair value. Also included in the write-down was an impairment charge of $2.0 million to the Microlithography business equipment. This impairment charge was based upon our review of Microlithography business equipment and its estimated fair value.

      The employee headcount for the PSS group was reduced from approximately 292 employees in February 2003 to 95 employees at the end of fiscal 2004. We started to recognize the full financial savings of this reduction in the fourth quarter of fiscal 2003. The savings, consisting primarily of employee salaries and benefits from the third quarter restructuring, was approximately $2.9 million for the fourth quarter of fiscal 2003 and approximately $11.0 million in fiscal 2004.*

      Our focus was to successfully wind down this business and transition it to the PSS business. Our primary goals are to satisfy our remaining PSS customer obligations and support requirements. We are committed to providing a path for our customers to maximize the useful life for their POLARIS®Systems and have established key support services programs to support this goal. We expect to generate $10 to $15 million of positive cash flow from this operation over the next several quarters as we continue to sell

20


Table of Contents

inventory, collect accounts receivable and assuming we are able to dispose of the owned facility in Allen, Texas.* During the first quarter of fiscal 2005, we entered into a non-binding letter of intent to sell this facility and sublease approximately 40,000 square feet for use by our PSS business.
 
Transition Agreement with Metron Technology

      On October 9, 2002, we entered into a Transition Agreement with Metron Technology related to the early termination of our distribution agreements with Metron Technology for Europe and the Asia Pacific region, effective March 1, 2003. See Note 3 of the Notes to the Consolidated Financial Statements for discussion related to the Transition Agreement with Metron Technology.

 
Impairment of Goodwill

      Due to a significant decline in our stock price in the fourth quarter of fiscal 2002, the continued downturn in the industry and the overall global economic conditions, an impairment review of goodwill was completed as of August 31, 2002. As a result, the balance of goodwill was deemed other than temporarily impaired and we recorded an impairment charge of $5.4 million in the fourth quarter of fiscal 2002. See Note 1 of the Notes to the Consolidated Financial Statements for a description of the goodwill impairment charge recorded in fiscal 2002.

 
Fiscal 2002 Restructuring

      During the second quarter of fiscal 2002, in response to the continued delay in an industry recovery and the overall economy, we implemented cost reduction actions. See Note 4 of the Notes to the Consolidated Financial Statements for a discussion related to the fiscal 2002 restructuring.

 
Sales Revenue and Shipments

      Fiscal 2004 sales revenues were $114.4 million as compared to $88.8 million in fiscal 2003. The majority of the increase in fiscal 2004 related to increases in SC revenues. Sales revenues for SC increased to $81.5 million in fiscal 2004 from $59.5 million in fiscal 2003. The increase in SC sales revenues related primarily to increased shipments from $64.6 million in fiscal 2003 to $82.2 million in fiscal 2004 due to improved industry conditions. Sales revenues for PSS increased to $32.9 million in fiscal 2004 from $29.3 million in fiscal 2003. The increase in PSS sales revenue in fiscal 2004 related primarily to increased upgrade and spares revenue, partially offset by a decline in equipment revenue associated with the transition to the PSS model in the microlithography area. Fiscal 2003 sales revenues were $88.8 million as compared to $143.4 million for fiscal 2002. Sales revenues for PSS decreased to $29.3 million for fiscal 2003 as compared to $61.2 million in fiscal 2002. Sales revenues for SC decreased to $59.5 million in fiscal 2003 from $82.1 million in fiscal 2002. The decrease in sales revenues in fiscal 2003 as compared to fiscal 2002 was due to the industry downturn, competitive pricing pressures, and the global recession. The decrease in fiscal 2003 was also due to the wind down of the Microlithography business.

      Shipments were $111.1 million in fiscal 2004 as compared to $93.7 million in fiscal 2003 and $75.2 million in fiscal 2002. SC shipments increased from $64.6 million in fiscal 2003 to $82.2 million in fiscal 2004. The increase in SC shipments related to increased bookings from $52.9 million in fiscal 2003 to $87.7 million in fiscal 2004 due to improved industry conditions. PSS shipments decreased slightly from $29.1 million in fiscal 2003 to $28.9 million in fiscal 2004.

      Based upon our revenue recognition policy, revenue for certain shipments to customers are not recognized until customer acceptance, therefore depending on timing of shipments and customer acceptances, there are time periods where shipments may exceed sales revenue or sales revenue may exceed shipments.

      International sales were $54.3 million for fiscal 2004, representing 47% of total sales during fiscal 2004, $33.9 million for fiscal 2003, representing 38% of total sales during fiscal 2003, and $40.9 million for fiscal 2002, representing 29% of total sales during fiscal 2002. International sales through our affiliates,

21


Table of Contents

Metron Technology and m•FSI, represented approximately 27% of international sales during fiscal 2004, 45% of our total international sales during fiscal 2003, and 67% of our total international sales during fiscal 2002. The increase in international sales revenue in fiscal 2004 as compared to fiscal 2003 related to our transition to a direct global distribution model in March 2003 as well as improved industry conditions in international markets. We experienced increased sales in all international markets in fiscal 2004. The decrease in international sales in fiscal 2003 as compared to fiscal 2002 was due to poor industry conditions. In fiscal 2003, total sales in Europe and Japan, however, represented a higher percent of total sales as compared to fiscal 2002. Due to its broader customer base, SC has a higher percentage of international sales than PSS. See Note 16 of the Notes to Consolidated Financial Statements for additional information regarding the Company’s international sales.

      We ended fiscal 2004 with a backlog of approximately $20.1 million as compared to $25.6 million at the end of fiscal 2003. Backlog consists of orders with delivery dates within the next 12 months for which a customer purchase order has been received. Because of the timing and relative size of orders and the possibility of cancellations or customer delays, backlog is not necessarily indicative of sales for future periods. Deferred revenue was approximately $6.8 million as of the end of fiscal 2004. Deferred revenue is included in deferred profit which is net of deferred cost of goods sold on the consolidated balance sheet.

      As a result of the fiscal 2004 year-end backlog, deferred revenue levels and anticipated orders in the first quarter of fiscal 2005, we expect first quarter fiscal 2005 revenue to be in the range of $23 to $26 million.* We also expect fiscal 2005 first quarter orders to be between $25 and $30 million.*

 
Gross Margin

      Our gross margin fluctuates due to a number of factors, including the mix of products sold, as spare parts and service revenues generally have higher margins, the proportion of international sales, as international sales, particularly in Asia, generally have lower margins due to pricing pressures, and utilization of manufacturing capacity.

      Gross margin as a percentage of sales was 51.6% for fiscal 2004 as compared to 16.3% for fiscal 2003 and 31.0% for fiscal 2002. The increase in margins from fiscal 2003 to fiscal 2004 was primarily impacted by inventory charges of $19.0 million recorded in the second quarter of 2003. See Note 2 of the Notes to the Consolidated Financial Statements for discussion related to the PSS inventory charges. The increase in gross margins for fiscal 2004 as compared to fiscal 2003 was also due to the product sales mix shift to SC products, our go direct initiative in Asia and Europe and an increase in spares and service revenue to over 36 percent of total revenue in fiscal 2004 as compared to 25 percent of total revenue in fiscal 2003. Fiscal 2004 gross margins were also favorably impacted by $0.8 million of changes in warranty estimates primarily related to an SC product rework program in which actual costs were less than anticipated.

      During fiscal 2004, we had sales of PSS inventory with an original cost of approximately $3.2 million that had previously been written down to zero. This was primarily due to sales revenues generated from unanticipated PSS refreshed tools, spare parts and upgrades sales. Our gross margin as a percentage of sales for fiscal 2004 would have been 48.8% if we included the original cost of the PSS inventory that had been written down to zero. Gross margin including the original cost of the PSS inventory that had been written down to zero is not calculated in accordance with generally accepted accounting principles (“GAAP”). Our management believes that the presentation of gross margin including the original cost of the PSS inventory that has been written down to zero provides a useful analysis of our ongoing operating trends and helps investors compare our operating performance period over period.

22


Table of Contents

      The following is a reconciliation of our fiscal 2004 gross margin calculated in accordance with GAAP to our fiscal 2004 gross margin including the original cost of PSS inventory that had previously been written down to zero (in thousands):

                                         
Fiscal Year Ended Fiscal Year Ended
August 28, 2004 August 28, 2004
(GAAP) % of Sales Adjustment(1) (Non-GAAP) % of Sales





Sales
  $ 114,404                     $ 114,404          
Cost of Goods Sold
    55,384             $ 3,159       58,543          
     
                     
         
Gross Margin
  $ 59,020       51.6%             $ 55,861       48.8%  
     
                     
         


(1)  Original cost of PSS inventory sold that had been written down to zero.

      Our gross margin as a percentage of sales in fiscal 2003 would have been 34.3%, excluding the net impact of inventory charges of $19.0 million recorded for the PSS business net of sales of PSS inventory with an original cost of $3.0 million that had previously been written down to zero. Gross margin before the net PSS inventory reserves is not calculated in accordance with GAAP. Our management believes that the presentation of gross margin before the net PSS inventory reserves provides a useful analysis of our ongoing operating trends and helps investors compare our operating performance period over period.

      The following is a reconciliation of our fiscal 2003 gross margin calculated in accordance with GAAP to our fiscal 2003 gross margin before the net PSS inventory reserves (in thousands):

                                         
Fiscal Year Ended Fiscal Year Ended
August 30, 2003 August 30, 2003
(GAAP) % of Sales Adjustment(2) (Non-GAAP) % of Sales





Sales
  $ 88,826                     $ 88,826          
Cost of Goods Sold
  $ 74,318             $ (16,000 )     58,318          
     
                     
         
Gross Margin
  $ 14,508       16.3%             $ 30,508       34.3%  
     
                     
         


(2)  Net PSS inventory charges and original cost of PSS inventory that had been written down to zero.

      We will continue to try to sell the impaired inventory to our customers as spares, refurbished systems and upgrades to existing systems. If unsuccessful, some of the items will be disposed of. Only as items are sold or disposed of will the reserve be reversed or reduced. Any reversal or reduction will be disclosed. Gross margins will be higher if inventory carried at a reduced cost is sold.

      The decrease in gross margins for fiscal 2003 as compared to fiscal 2002 was primarily related to the $19.0 million of PSS inventory charges recorded in fiscal 2003. Fiscal 2002 gross margins were also negatively impacted by $0.9 million of changes in warranty estimates, primarily related to a PSS reliability rework program.

      Margins in fiscal 2003 were also impacted by $337,000 of severance costs that were recorded to cost of goods sold in the third and fourth quarters of fiscal 2003. The margins for fiscal 2002 were impacted by $250,000 of realignment charges that were recorded to cost of goods sold in the second quarter of fiscal 2002.

      We expect the gross profit margins for the first quarter of fiscal 2005 to decrease to between 44 to 46% of revenues, due to an anticipated change in product mix and the lower margins on the initial placement of our products at strategic customers.* We do not anticipate any significant impact on gross margins as a result of utilizing PSS inventory that was previously written off.*

 
Selling, General and Administrative Expenses

      Selling, general and administrative expenses in fiscal 2004 were $39.5 million, or 34.6% of total sales, as compared to $38.6 million, or 43.5% of total sales, in fiscal 2003 and $39.6 million, or 27.6% of total sales, in fiscal 2002. The increase in dollar amount of selling, general and administrative expenses in fiscal

23


Table of Contents

2004 as compared to fiscal 2003 related to $3.4 million of expense incurred to settle a patent infringement litigation in the second quarter of fiscal 2004, offset by a decrease in information technology expenses. See Note 21 of the Notes to the Consolidated Financial Statements for a discussion of the patent infringement litigation settlement. These increases were also offset by savings related to organizational efficiencies from our transition to direct international distribution and the PSS business model. The decrease in the dollar amount of selling, general and administrative expense in fiscal 2003 as compared to fiscal 2002 reflected the impact of our cost control efforts. The decrease was partially offset by our infrastructure investment in going direct in Europe and the Asia Pacific region, the related addition of sales and service personnel in these regions and the severance costs associated with the wind down of the Microlithography Division. Selling, general and administrative expenses included realignment charges of $1.0 million in fiscal 2003 and $0.2 million in fiscal 2002.

      Selling, general and administrative expenses for the first quarter of fiscal 2005 are expected to be in the range of $9.0 million to $9.2 million, as we expand our product and program management resources in support of the demonstration programs with customers in Europe and Asia.* This investment will offset the reduction in depreciation now that our SAP System, installed in 1999, is fully depreciated.

 
Impairment of Goodwill

      Due to a significant decline in our stock price in the fourth quarter of fiscal 2002, the continued downturn in the industry and the overall global economic conditions, we completed an impairment review of goodwill as of August 31, 2002. As a result, the balance of goodwill was deemed other than temporarily impaired and we recorded an impairment charge of $5.4 million in the fourth quarter of fiscal 2002. See Note 1 of the Notes to the Consolidated Financial Statements for a description of the goodwill impairment charge recorded in fiscal 2002.

 
Transition Agreement Termination Fee

      In the first quarter of fiscal 2003, we recorded a charge of approximately $2.8 million associated with the early termination of the distribution agreements with Metron Technology. See Note 3 of the Notes to the Consolidated Financial Statements for a discussion related to the Transition Agreement with Metron Technology.

 
Write-Down of Property, Plant and Equipment

      In the second quarter of fiscal 2003, we conducted a review of the long-lived assets of the PSS business and the recorded a write-down of $7.0 million against the property, plant and equipment assets of the PSS business to write the assets down to their estimated fair value. This write-down included a $5.0 million impairment charge for the PSS business facility and a $2.0 million impairment charge related to the PSS business equipment. These impairment charges were based upon our review of the PSS business equipment and their estimated fair values. See Note 2 of the Notes to the Consolidated Financial Statements for a discussion related to the write-down of property, plant and equipment.

 
Research and Development Expenses

      Research and development expenses for fiscal 2004 were $22.5 million, or 19.6% of total sales, as compared to $31.1 million, or 35.0% of total sales in fiscal 2003, and $36.2 million, or 25.2% of total sales, for fiscal 2002. The decrease in the dollar amount of research and development expenses in fiscal 2004 as compared to fiscal 2003 related to the reduction of engineering resources when we exited the resist processing market in March 2003. The decrease in the dollar amount of research and development expenses in fiscal 2003 as compared to fiscal 2002 was related to the wind down of the Microlithography business and the cost control efforts in the Surface Conditioning area. In addition, there was $1.1 million of realignment charges in fiscal 2003 and $20,000 of realignment charges in fiscal 2002.

24


Table of Contents

      We expect research and development expenses to range from $5.6 to $5.8 million for the first quarter of fiscal 2005 as we continue to invest in new application and product development programs and continue to support our flagship products: the MAGELLAN, the ANTARES and the ZETA.*

 
Other Income (Expense), Net

      Other income (expense), net was approximately $2.4 million of income, or 2.1% of total sales, for fiscal 2004 as compared to $9.5 million of expense, or 10.7% of total sales, for fiscal 2003 and $1.5 million of income, or 1.1% of total sales, for fiscal 2002.

      The change for fiscal 2004 as compared to fiscal 2003 related primarily to an approximately $10.2 million non-cash impairment charge in the first quarter of fiscal 2003 for the shares of Metron Technology that we owned. The change was also due to the $2.0 million gain on the sale of approximately 627,000 shares of Metron Technology common stock in the first quarter of fiscal 2004.

      The change for fiscal 2003 as compared to fiscal 2002 related primarily to the approximately $10.2 million non-cash impairment charge in the first quarter of fiscal 2003 for the shares of Metron Technology that we owned. The change for fiscal 2003 as compared to fiscal 2002 was also related to a decrease in interest income due to lower average cash balances in fiscal 2003 as compared to fiscal 2002.

      We currently own approximately 1.5 million shares of Metron Technology. Our basis in this stock is approximately $0.94 per share, or $1.4 million. In August 2004, Applied Materials announced that it was acquiring substantially all of the assets of Metron Technology. It is anticipated that this transaction will close before the end of calendar 2004.* We anticipate a $7.0 to $7.2 million cash distribution from Metron Technology after the transaction closes.* At that time, we would also record a $5.6 to $5.8 million gain on this sale.* As of the end of fiscal 2004, we carried our investment in Metron Technology as a marketable security valued at $6.6 million.

      Interest income is expected to be approximately $50,000 to $75,000 for the first quarter of fiscal 2005, given our current level of cash reserves, the anticipated interest rates and the expectation that the sale of Metron Technology assets to Applied Materials will not close during the first quarter of our fiscal 2005.*

 
Income Tax (Benefit) Expense

      We recorded a tax expense of $50,000 in both fiscal 2004 and fiscal 2003, primarily as a result of state franchise taxes.

      We recorded a tax benefit of $559,000 for fiscal 2002. This benefit was primarily a result of a refund that became available due to a tax law revision enacted in the third quarter of fiscal 2002. We filed the appropriate federal tax returns and received a cash refund of approximately $660,000 during the fourth quarter of fiscal 2002.

      Our deferred tax assets on the balance sheet as of August 28, 2004 have been fully reserved for with a valuation allowance. We do not expect to reduce our valuation allowance until we are consistently profitable on a quarterly basis.*

      Overall, we have net operating loss carryforwards for federal income tax purposes of approximately $130.6 million at August 28, 2004, which will begin to expire in fiscal 2011 through fiscal 2023 if not utilized. Of this amount, approximately $15.0 million is subject to Internal Revenue Code Section 382 limitations on utilization. This limitation is approximately $1.4 million per year.

 
Equity in Earnings (Losses) of Affiliates

      Equity in earnings (losses) of affiliates was approximately $779,000 of income for fiscal 2004, $4.0 million of losses for fiscal 2003, and $15,000 of losses for fiscal 2002. The change in fiscal 2004 related to improved financial performance for m•FSI in fiscal 2004 due to improved industry conditions in Japan. The change in fiscal 2003 from fiscal 2002 reflected the impact that deteriorating industry conditions had on Metron Technology. In fiscal 2003, Metron Technology wrote off a significant amount of

25


Table of Contents

its goodwill and incurred additional expenses in connection with the transition of its FSI product distribution business to FSI. The losses from Metron Technology were partially offset by a positive contribution from m•FSI. The loss in fiscal 2002 was due to the impact that deteriorating industry conditions had on both Metron Technology and m•FSI.

      In fiscal 2004, we no longer recorded equity in losses from Metron Technology, as our ownership, in Metron Technology has been below 20 percent since the fourth quarter of fiscal 2003. On August 16, 2004, Metron Technology entered into a Stock and Asset Purchase Agreement (“Purchase Agreement”) with Applied Materials, Inc. (“Applied”), pursuant to which Applied has agreed to acquire the worldwide operating subsidiaries and business of Metron Technology. See Item 1. Business — Marketing, Sales and Support for a discussion of the Purchase Agreement.

      We anticipate that equity in earnings from m•FSI LTD, our Japanese affiliate, will range from $200,000 to $300,000 in the first quarter of fiscal 2005 as m•FSI LTD continues to benefit from the improved industry conditions in Japan.*

 
Net Income (Loss)

      Based upon achieving anticipated revenue, gross margin and operating expense levels, we expect to record a net loss of $2.0 to $3.0 million in the first quarter of fiscal 2005, excluding gains on sales of marketable securities.*

Liquidity and Capital Resources

      Our cash, restricted cash and cash equivalents were approximately $35.6 million as of August 28, 2004, an increase of $0.1 million from the end of fiscal 2003. The slight increase in cash, restricted cash and cash equivalents was due primarily to proceeds from stock option exercises and employee stock purchase plan issuances of $1.4 million and $2.6 million from the proceeds of sales of marketable securities, a $0.6 million decrease in other long-term assets and $0.2 million of positive currency impact partially offset by funds used for operations of $3.0 million and capital expenditures of $1.7 million.

      Marketable securities were approximately $6.6 million as of August 28, 2004, a decrease of $1.6 million from the end of fiscal 2003. The decrease was due to the sale of $2.6 million of marketable securities net of an increase in valuation of marketable securities of $1.0 million.

      Accounts receivable increased $4.7 million from the end of fiscal 2003. Trade accounts receivable from non-affiliates increased $4.4 million from the end of fiscal 2003. The increase in trade accounts receivable related primarily to an increase in shipments from $18.6 million in the fourth quarter of fiscal 2003 to $26.7 million in the fourth quarter of fiscal 2004.

      The balance in trade accounts receivable from affiliates as of August 28, 2004 represented approximately 26% of the fiscal 2004 sales to affiliates. The timing of shipments to affiliates is impacted by our affiliates’ receipt of customer purchase orders, our production lead times and the ultimate ship dates.

      Inventory increased approximately $7.9 million to $27.4 million at the end of fiscal 2004, as compared to $19.5 million at the end of fiscal 2003. The increase in inventory related primarily to increases in raw materials and purchased parts due to increased bookings to $23.6 million in the fourth quarter of fiscal 2004 as compared to $17.8 million in the fourth quarter of fiscal 2003. The increase was also due to an increase in finished goods related to additional demonstration tool placements.

      Deferred profit decreased approximately $1.4 million to $3.1 million at the end of fiscal 2004, as compared to $4.5 million at the end of fiscal 2003. The decrease relates primarily to a decline in PSS deferred profit.

      As of August 28, 2004, our current ratio was 3.4 to 1.0, and working capital was $68.8 million.

26


Table of Contents

      The following table provides aggregate information about our contractual payment obligations and the periods in which payments are due (in thousands):

                                         
Payments due by period

Less than 1-3 3-5 More than
Contractual Obligations Total 1 Year Years Years 5 Years






Operating Lease Obligations
  $ 1,791     $ 903     $ 695     $ 193        
Purchase Obligations
    9,308       9,308                    
Other Long-Term Liabilities(1)
    4,182       932       1,250       500     $ 1,500  
     
     
     
     
     
 
Total
  $ 15,281     $ 11,143     $ 1,945     $ 693     $ 1,500  
     
     
     
     
     
 


(1)  Other long-term liabilities represent payments related to a patent litigation settlement and minimum royalty payments or discounts granted under a license agreement.

      As previously discussed, we have outstanding litigation regarding the Hsu matter. The total judgment against SSI together with post-judgment interest as of August 28, 2004 aggregated approximately $7.7 million. SSI and the individual defendants have filed an appeal on a variety of grounds. In the third quarter of fiscal 2002, we posted an appeal bond on behalf of SSI and defendants in the amount of $8.3 million. As part of the posting of the bond, we entered into a letter of credit in the amount of $5.2 million with a surety company. This letter of credit is collateralized with restricted cash of approximately the same amount. As of August 28, 2004 we had guarantees totaling $312,000 related to auto leases, VAT and payroll requirements in Europe. These guarantees were collateralized with $275,000 of restricted cash. The total balance of restricted cash as of August 28, 2004 was $6.0 million.

      In accordance with our Israel distribution agreement with Metron Technology, if we give notice of a termination other than because of a breach of the agreement by Metron Technology, we are obligated to repurchase spare parts in Metron Technology’s inventory. The balance of spare parts in Metron Technology’s inventory as of August 28, 2004 was approximately $113,000.

      Capital expenditures were $1.7 million in fiscal 2004, $3.9 million in fiscal 2003, and $4.2 million in fiscal 2002. We expect capital expenditures to be less than $1.0 million in the first quarter of fiscal 2005.* Depreciation and amortization is expected to be between approximately $1.3 and $1.5 million in the first quarter of fiscal 2005.*

      At the first quarter expected run rate, we anticipate using $1.5 to $3.5 million of cash in the first quarter of fiscal 2005, depending on the timing of accounts receivable collections and the expected placement of several additional evaluation systems with customers.* We believe that with existing cash, cash receipts, cash equivalents, marketable securities and internally generated funds, there will be sufficient funds to meet our currently projected working capital requirements, and to meet other cash requirements through at least fiscal 2005.* We believe that success in our industry requires substantial capital to maintain the flexibility to take advantage of opportunities as they arise. One of our strategic objectives is, as market and business conditions warrant, to consider divestitures, investments or acquisitions of businesses, products or technologies particularly those that are complementary to our surface conditioning business.* We may fund such activities with additional equity or debt financing.* The sale of additional equity or debt securities, whether to maintain flexibility or to meet strategic objectives, could result in additional dilution to our shareholders.*

Off-Balance Sheet Arrangements

      We do not have any off balance sheet arrangements.

New Accounting Pronouncements

      In January 2003, the FASB issued Interpretation No. 46 (FIN 46), “Consolidation of Variable Interest Entities” (VIEs). FIN 46 addresses the consolidation by businesses of variable interest entities

27


Table of Contents

and requires businesses to consolidate a variable interest entity if it has a variable interest that will absorb a majority of the entity’s expected losses if they occur, or receive a majority of the entity’s expected returns if they occur, or both. In December 2003, the FASB revised FIN 46. For VIEs, the provisions of the revised FIN 46 became effective for us during the third quarter of fiscal 2004. We have assessed our relationships with m•FSI in which we have a 49% equity investment. We have determined that the investment is not required to be consolidated in our financial statements pursuant to FIN 46. The adoption of the revised FIN 46 did not have an effect on our consolidated financial statements.

Risk Factors

      Our business faces significant risks. The risks described below are not the only risks we face. Additional risks and uncertainties not presently known to us or that we currently believe are immaterial also may impair our business operations. If any of the events or circumstances described in the following risks occurs, our business, operating results or financial condition could be materially adversely affected. The following risk factors should be read in conjunction with the other information and risks set forth in this report.

 
Because our business depends on the amount that manufacturers of microelectronics spend on capital equipment, downturns in the microelectronics industry may adversely affect our results.

      The microelectronics industry experiences periodic downturns, which may have a negative effect on our sales and operating results. Our business depends on the amounts that manufacturers of microelectronics spend on capital equipment. The amounts they spend on capital equipment depend on the existing and expected demand for semiconductor devices and products that use semiconductor devices. When a downturn occurs, some semiconductor manufacturers experience lower demand and increased pricing pressure for their products. As a result, they are likely to purchase less semiconductor processing equipment and have sometimes delayed making decisions to purchase capital equipment. In some cases, semiconductor manufacturers have canceled or delayed orders for our products. Typically, the semiconductor equipment industry has experienced more pronounced decreases in net sales than the semiconductor industry as a whole.

 
Failure of our products to gain market acceptance would adversely affect our financial condition.

      We believe that our growth prospects depend upon our ability to gain customer acceptance of our products and technology, particularly 300mm products. Market acceptance of products depends upon numerous factors, including:

  •  compatibility with existing manufacturing processes and products;
 
  •  ability to displace incumbent suppliers or processes or tools of record;
 
  •  perceived advantages over competing products; and
 
  •  the level of customer service available to support such products.

      Moreover, manufacturers often rely on a limited number of equipment vendors to meet their manufacturing equipment needs. As a result, market acceptance of our products may be affected adversely to the extent potential customers utilize a competitor’s manufacturing equipment. There can be no assurance that sales of new products will remain constant or grow or that we will be successful in obtaining broad market acceptance of our systems and technology.

      We expect to spend a significant amount of time and resources to develop new systems and enhance existing systems. In light of the long product development cycles inherent in our industry, we will make these expenditures well in advance of the prospect of deriving revenue from the sale of any new systems. Our ability to commercially introduce and successfully market any new systems is subject to a wide variety of challenges during this development cycle, including start-up bugs, design defects and other matters that could delay introduction of these systems to the marketplace. In addition, since our customers are not

28


Table of Contents

obligated by long-term contracts to purchase our systems, our anticipated product orders may not materialize or orders that do materialize may be canceled. As a result, if we do not achieve market acceptance of new products, we may not be able to realize sufficient sales of our systems in order to recoup research and development expenditures. The failure of any of our new products, for example the MAGELLAN®, to achieve market acceptance would harm our business, financial condition and results of operations and cash flows.
 
If we do not continue to develop new products, we will not be able to compete effectively.

      Our business and results of operations could decline if we do not develop and successfully introduce new or improved products that the market accepts. The technology used in microelectronics manufacturing equipment and processes changes rapidly. Industry standards change constantly and equipment manufacturers frequently introduce new products. We believe that microelectronics manufacturers increasingly rely on equipment manufacturers like us to:

  •  design and develop more efficient manufacturing equipment;
 
  •  design and implement improved processes for microelectronics manufacturers to use; and
 
  •  make their equipment compatible with equipment made by other equipment manufacturers.

      To compete, we must continue to develop, manufacture, and market new or improved products that meet changing industry standards. To do this successfully, we must:

  •  select appropriate products;
 
  •  design and develop our products efficiently and quickly;
 
  •  implement our manufacturing and assembly processes efficiently and on time;
 
  •  make products that perform well for our customers;
 
  •  market and sell our products effectively; and
 
  •  introduce our new products in a way that does not unexpectedly reduce sales of our existing products.

 
Product or process development problems could harm our results of operations.

      Our products are complex, and from time to time have defects or bugs that are difficult and costly to fix. This can harm our results of operations in the following ways:

  •  we may incur substantial costs to ensure the functionality and reliability of products early in their life cycle;
 
  •  repeated defects or bugs can reduce orders, increase manufacturing costs, adversely impact working capital and increase service and warranty expenses; and
 
  •  we may require significant lead times between product introduction and commercialization.

      As a result, we may have to write off inventory and other assets related to products and could lose customers and revenue. There is no assurance that we will be successful in preventing product and process development problems that could potentially harm our results of operations.

 
It may be difficult for us to compete with stronger competitors resulting from industry consolidation.

      In the past several years, we have seen a trend toward consolidation in the microelectronics equipment industry. We expect the trend toward consolidation to continue as companies seek to strengthen or maintain their market positions in a rapidly changing industry. We believe that industry consolidations may result in competitors that are better able to compete. This could have a significant negative impact on our business, operating results, and financial condition.

29


Table of Contents

 
Future acquisitions may dilute our shareholders’ ownership interests and have other adverse consequences.

      Because of consolidations in the semiconductor equipment industry we serve and other competitive factors, our management will seek to acquire additional product lines, technologies and businesses if suitable opportunities develop. Acquisitions may result in the issuance of our stock, which may dilute our shareholders’ ownership interests and reduce earnings per share. Acquisitions also may increase debt levels and the related goodwill and other intangible assets, which could have a significant negative effect on our financial condition and operating results. In addition, acquisitions involve numerous risks, including:

  •  difficulties in absorbing the new business, product line or technology;
 
  •  diversion of management’s attention from other business concerns;
 
  •  entering new markets in which we have little or no experience; and
 
  •  possible loss of key employees of the acquired business.

 
Because of the volatility of our stock price, the ability to trade FSI shares may be adversely affected and our ability to raise capital through future equity financing may be reduced.

      Our stock price has been volatile in the past and may continue to be so in the future. In fiscal 2004, our stock price ranged from $4.01 to $9.24 and in fiscal 2003, our stock price ranged from $2.07 to $5.54 per share.

      The trading price of our common shares is subject to wide fluctuations in response to various factors, some of which are beyond our control, including factors discussed elsewhere in this report and the following:

  •  failure to meet the published expectations of securities analysts for a given period;
 
  •  changes in financial estimates by securities analysts;
 
  •  press releases or announcements by, or changes in market values of, comparable companies;
 
  •  additions or departures of key personnel; and
 
  •  involvement in or adverse results from litigation.

      The prices of technology stocks, including ours, have been particularly affected by extreme fluctuations in price and volume in the stock market generally. These broad stock market fluctuations may have a negative effect on our future stock price.

      In the past, securities class action litigation has often been brought against a company following periods of volatility in the market price of its securities. In the future we could be the target of this type of litigation. Securities litigation may result in substantial costs and divert management’s attention and resources, which can seriously harm our business.

 
Because our quarterly operating results are volatile, our stock price could fluctuate.

      In the past, our operating results have fluctuated from quarter to quarter and are likely to do so in the future. These fluctuations may have a significant impact on our stock price. The reasons for the fluctuations in our operating results, such as sales, gross profits, and net income, include:

  •  The Timing of Significant Customer Orders and Customer Spending Patterns. During industry downturns, our customers may ask us to delay or even cancel the shipment of equipment orders. Delays and cancellations may adversely affect our operating results in any particular quarter if we are unable to recognize revenue for particular sales in the quarter in which we expected those sales.
 
  •  The Timing of New Product and Service Announcements By Us or Our Competitors. New product announcements by us and our competitors could cause our customers to delay a purchase or to decide to purchase products of one of our competitors which would adversely affect our revenue

30


Table of Contents

  and, therefore, our results of operations. New product announcements by others may make it necessary for us to reduce prices on our products or offer more service options, which could adversely impact operating margins and net income.
 
  •  The Mix of Products Sold and the Market Acceptance of Our New Product Lines. The mix of products we sell varies from period to period, and because margins vary among or within different product lines, this can adversely affect our results of operations. If we fail to sell our products which generate higher margins, our average gross margins may be lower than expected. If we fail to sell our new product lines, our revenue may be lower than expected.
 
  •  General Global Economic Conditions or Economic Conditions in a Particular Region. When economic conditions in a region or worldwide worsen, customers may delay or cancel their orders. There also may be an increase in the time it takes to collect payment from our customers or even outright payment defaults. This can negatively affect our cash flow and our results.

      As a result of these factors, our future operating results are difficult to predict. Further, we base our current and future expense plans in significant part on our expectations of our longer-term future revenue. As a result, we expect our expense levels to be relatively fixed in the short-run. An unanticipated decline in revenue for a particular quarter may disproportionately affect our net income in that quarter. If our revenue is below our projections, then our operating results will also be below expectations. Any one of the factors we list above, or a combination of them, could adversely affect our quarterly results of operations, and consequently may cause a decline in our share price.

 
Because of our ownership position in m•FSI LTD, adverse results of m•FSI could adversely affect our results.

      The profits or losses of our affiliate, m•FSI LTD, can also significantly affect our financial results. As of August 28, 2004, we had a 49% interest in m•FSI. If this affiliate loses the business of a significant company for which it distributes or sells products, loses a significant customer or otherwise became less financially viable, it could have a negative effect on our financial condition.

 
Changes in demand caused by fluctuations in interest and currency exchange rates may reduce our international sales.

      Almost all of our direct international sales are denominated in U.S. dollars. Nonetheless, changes in demand caused by fluctuations in interest and currency exchange rates may affect our international sales. Sales for m•FSI LTD are denominated in yen. As a result, U.S. dollar/yen exchange rates may affect our equity interest in m•FSI LTD’s earnings.

      m•FSI LTD sometimes engages in so-called “hedging” or risk-reducing transactions to try to limit the negative effects that the devaluation of foreign currencies relative to the U.S. dollar could have on operating results. m•FSI LTD will do so if a sale denominated in a foreign currency is sufficiently large to justify the costs of hedging. To hedge a sale, m•FSI LTD typically will commit to buy U.S. dollars and sell the foreign currency at a given price at a future date. If the customer cancels the sale, m•FSI LTD may be forced to buy U.S. dollars and sell the foreign currency at market rates to meet its hedging obligations and may incur a loss in doing so. To date, the hedging activities of m•FSI LTD have not had any significant negative effect on us.

      Because we assumed direct sales, service and applications support and logistics responsibilities for our products in Europe and the Asia Pacific region starting in March 2003, we incur labor, service and other expenses in foreign currencies. As of August 28, 2004, we had not entered into any hedging activities and our foreign currency transaction loss for fiscal 2004 was insignificant. We intend to evaluate various hedging activities and other options to minimize fluctuations in interest and currency exchange rates. There is no assurance that we will be successful in minimizing foreign exchange rate risks and such failure may reduce our international sales or negatively impact our operating results.

31


Table of Contents

 
Because of the need to meet and comply with numerous foreign regulations and policies, the potential for change in the political and economic environments in foreign jurisdictions and the difficulty of managing business overseas, we may not be able to sustain our historical level of international sales.

      We operate in a global market. In fiscal 2004, approximately 47% of our sales revenue derived from sales outside of the United States. For fiscal 2003, approximately 38% of our sales revenue derived from sales outside the United States. For fiscal 2002, approximately 29% of our sales revenue derived from sales outside the United States. These figures include sales through Metron Technology and m•FSI, which accounted for 27% of international sales in fiscal 2004, 45% of international sales in fiscal 2003 and 67% of international sales in fiscal 2002. We expect that international sales will continue to represent a significant portion of total sales.* Sales to customers outside the United States involve a number of risks, including the following:

  •  imposition of government controls;
 
  •  compliance with U.S. export laws and foreign laws;
 
  •  political and economic instability;
 
  •  trade restrictions;
 
  •  changes in taxes and tariffs;
 
  •  longer payment cycles;
 
  •  difficulty of administering business overseas; and
 
  •  general economic conditions.

      In particular, the Japanese and Asia Pacific markets are extremely competitive. The semiconductor device manufacturers located there are very aggressive in seeking price concessions from suppliers, including equipment manufacturers like us. In fiscal 2004, approximately 49% of our international sales were attributable to these markets.

      We seek to meet technical standards imposed by foreign regulatory bodies. However, we cannot guarantee that we will be able to comply with those standards in the future. Any failure by us to design products to comply with foreign standards could have a significant negative impact on us.

 
Because of the significant financial resources needed to offer a broad range of products, to maintain customer service and support and to invest in research and development, we may be unable to compete with larger, better established competitors.

      The microelectronics equipment industry is highly competitive. We face substantial competition throughout the world. We believe that to remain competitive we will need significant financial resources to offer a broad range of products, to maintain customer service and support, and to invest in research and development. We believe that the microelectronics industry is becoming increasingly dominated by large manufacturers who have the resources to support customers on a worldwide basis. Some of our competitors have substantially greater financial, marketing and customer-support capabilities than us. Large equipment manufacturers have or may enter the market areas in which we compete. In addition, smaller, emerging microelectronics equipment companies provide innovative technology. We expect that our competitors will continue to improve the design and performance of their existing products and processes. We also expect them to introduce new products and processes with better performance and pricing. We cannot guarantee that we will continue to compete effectively in the United States or elsewhere. We may be unable to continue to invest in marketing, research and development and engineering at the levels we believe necessary to maintain our competitive position. Our failure to make these investments could have a significant negative impact on our business, operating results and financial condition.

32


Table of Contents

 
Because we do not have long-term sales commitments with our customers, if these customers decide to reduce, delay or cancel orders or choose to deal with our competitors, then our results will be adversely affected.

      If our significant customers, including IBM or Texas Instruments, reduce, delay, or cancel orders, then our operating results could suffer. Our largest customers have changed from year to year; however, sales to our top five customers accounted for approximately 46% of total sales in the fiscal 2004, 59% of total sales in fiscal 2003 and 53% of total revenues in fiscal 2002. Texas Instruments accounted for 16% of total sales in fiscal 2004, 24% of total sales in fiscal 2003 and 29% of total revenues in fiscal 2002. IBM accounted for approximately 14% of total sales in fiscal 2003 and 11% of total revenues in fiscal 2002. We currently have no long-term sales commitments with any of our customers. Instead, we generally make sales under purchase orders. Our backlog at August 28, 2004 was $20.1 million, of which 52% was comprised of orders from two customers. All orders are subject to cancellation or delay by the customer.

 
Our backlog may not result in future net sales.

      We schedule the production of our systems based in part upon order backlog. Due to possible customer changes in delivery schedules and cancellations of orders, our backlog at any particular date is not necessarily indicative of actual sales for any succeeding period. In addition, while we evaluate each customer order on a case by case basis to determine qualification for inclusion in backlog, there can be no assurance that amounts included in backlog ultimately will result in future sales. A reduction in backlog during any particular period, or the failure of our backlog to result in future sales, could harm our business.

 
Because we depend upon our management and technical personnel for our success, the loss of key personnel could place us at a competitive disadvantage.

      Our success depends to a significant extent upon our management and technical personnel. The loss of a number of these key persons could have a negative effect on our operations. Competition is high for such personnel in our industry in all of our locations. We periodically review our compensation and benefit packages to ensure that they are competitive in the marketplace and make adjustments or implement new programs for that purpose, as appropriate. We cannot guarantee that we will continue to attract and retain the personnel we require to continue to grow and operate profitably.

 
Our employment costs in the short-term are to a large extent fixed, and therefore any unexpected revenue shortfall could adversely affect our operating results.

      Our operating expense levels are based in significant part on our headcount, which generally is driven by longer-term revenue goals. For a variety of reasons, particularly the high cost and disruption of lay-offs and the costs of recruiting and training, our headcount in the short-term is, to a large extent, fixed. Accordingly, we may be unable to reduce employment costs in a timely manner to compensate for any unexpected revenue or gross margin shortfall, which could have a material adverse effect on our operating results.

 
Because our intellectual property is important to our success, the loss or diminution of our intellectual property rights through legal challenge by others or from independent development by others, could adversely affect our business.

      We attempt to protect our intellectual property rights through patents, copyrights, trade secrets and other measures. However, we believe that our financial performance will depend more upon the innovation, technological expertise and marketing abilities of our employees than on such protection. In connection with our intellectual property rights, we face the following risks:

  •  our pending patent applications may not be issued or may be issued with more narrow claims;
 
  •  patents issued to us may be challenged, invalidated or circumvented;

33


Table of Contents

  •  rights granted under issued patents may not provide competitive advantages to us;
 
  •  foreign laws may not protect our intellectual property rights; and
 
  •  others may independently develop similar products, duplicate our products or design around our patents.

      As is typical in the semiconductor industry, we occasionally receive notices from others alleging infringement claims. We have been involved in patent infringement litigation in the past and we could become involved in similar lawsuits or other patent infringement claims in the future. We cannot guarantee the outcome of such lawsuits or claims, which may have a significant negative effect on our business or operating results.

 
We are currently exposed to various risks related to legal proceedings or claims.

      We currently are, and in the future, may be, involved in legal proceedings or claims regarding patent infringement, intellectual property rights, contracts or other matters. These legal proceedings and claims, whether with or without merit, could be time-consuming and expensive to prosecute or defend, and could divert management’s attention and resources. There can be no assurance regarding the outcome of current or future legal proceedings or claims. If we are not able to resolve a claim, negotiate a settlement of the matter, obtain necessary licenses on commercially reasonable terms and/or successfully prosecute or defend its position, our business, financial condition and results of operations could be materially and adversely affected.

 
Our sales cycle is long and unpredictable, which could require us to incur high sales and marketing expenses with no assurance that a sale will result.

      Sales cycles for some of our products can run as long as 12 to 18 months. As a result, we may not recognize revenue from efforts to sell particular products for extended periods of time. We believe that the length of the sales cycle may increase as some current and potential customers centralize purchasing decisions into one decision-making entity. We expect this may intensify the evaluation process and require us to make additional sales and marketing expenditures with no assurance that a sale will result.

 
Accounting for equity compensation under future accounting changes may adversely impact our expected financial results.

      Under current accounting rules, we do not record charges to our financial statements in connection with the grant at fair market value of employee stock options and employee stock purchase plan shares. However, we expect these accounting rules to change. These new option-related expenses may affect our future operating results.

 
Changes to financial accounting standards may affect our reported results of operations.

      We prepare our financial statements to conform with GAAP. The GAAP are subject to interpretation by the American Institute of Certified Public Accountants, the Securities and Exchange Commission, the Financial Accounting Standards Board and various bodies formed to interpret and create appropriate accounting policies. A change in those policies can have a significant effect on our reported results and may even affect our reporting of transactions completed before a change is announced.

      Accounting policies affecting many other aspects of our business, including rules relating to purchase accounting for business combinations, revenue recognition, stock compensation and the consolidation of variable interest entities, have recently been revised or are under review. Changes to those rules or the questioning of our current accounting practices may have a material adverse effect on our reported financial results or on the way we conduct business. In addition, our preparation of financial statements in accordance with GAAP requires that we make estimates and assumptions that affect the recorded amounts of assets and liabilities, disclosure of those assets and liabilities at the date of the financial statement and the recorded amounts of expenses during the reporting period. A change in the facts and circumstances

34


Table of Contents

surrounding those estimates could result in a change to our estimates and could impact our future operating results.
 
We do not intend to pay dividends.

      We have never declared or paid any cash dividends on our common stock. We currently intend to retain any future earnings for funding growth and, therefore, do not expect to pay any dividends in the foreseeable future.

 
Item 7A. Quantitative and Qualitative Disclosures About Market Risk

      Our cash flows and earnings are subject to fluctuations in foreign exchange rates due to investments in foreign-based affiliates. As of August 28, 2004, our investments in affiliates include a 12% interest in Metron Technology and a 49% interest in m•FSI LTD Metron Technology operates mainly in Europe, Asia Pacific and the United States. m•FSI LTD operates in Japan. We denominate all U.S. export sales in U.S. dollars. Our investment in Metron Technology is currently accounted for as marketable securities and is subject to market fluctuations related to the stock price. During fiscal 2004, Metron Technology’s stock price ranged from $2.05 to $5.20. See Item 1. Business — Marketing, Sales and Support for information on a purchase agreement Metron Technology entered into with Applied Materials, Inc.

      Because we assumed direct sales, service and applications support and logistics responsibilities for our products in Europe and the Asia Pacific region starting in March 2003, we have and will continue to incur labor, service and other expenses in foreign currencies. As a result, we may be exposed to fluctuations in foreign exchange rate risks.* As of August 28, 2004, we had not entered into any hedging activities and our foreign currency transaction loss for fiscal 2004 was insignificant. We are currently evaluating various hedging activities and other options to minimize these risks.

      We do not have significant exposure to changing interest rates as all material outstanding debt was repaid on September 3, 1999. As of the end of fiscal 2004, amortized cost approximated market value for all outstanding marketable securities. We do not undertake any specific actions to cover our exposure to interest rate risk and we are not party to any interest rate risk management transactions. The impact on loss before income taxes of a 1% change in short-term interest rates would be approximately $422,000 based on cash, restricted cash, cash equivalents and marketable securities balances as of August 28, 2004.

35


Table of Contents

 
Item 8. Financial Statements and Supplementary Data

FSI INTERNATIONAL, INC. & SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS

Years Ended August 28, 2004, August 30, 2003 and August 31, 2002
                           
2004 2003 2002



(In thousands, except per share
amounts)
Sales (including sales to affiliates of $14,637, $15,362, and $27,526, respectively)
  $ 114,404     $ 88,826     $ 143,374  
Cost of goods sold
    55,384       74,318       98,999  
     
     
     
 
 
Gross margin
    59,020       14,508       44,375  
Selling, general and administrative expenses
    39,547       38,602       39,561  
Research and development expenses
    22,458       31,126       36,197  
Impairment of goodwill
                5,356  
Transition agreement termination fee
          2,750        
Write-down of fixed assets
          7,000        
     
     
     
 
 
Operating loss
    (2,985 )     (64,970 )     (36,739 )
Interest expense
    (57 )     (110 )     (121 )
Interest income
    310       559       1,534  
Impairment of investment in affiliate
          (10,195 )      
Other income, net
    2,144       215       119  
     
     
     
 
 
Loss before income taxes
    (588 )     (74,501 )     (35,207 )
Income tax expense (benefit)
    50       50       (559 )
     
     
     
 
Loss before equity in earnings (losses) of affiliates
    (638 )     (74,551 )     (34,648 )
Equity in earnings (losses) of affiliates
    779       (4,006 )     (15 )
     
     
     
 
 
Net income (loss)
  $ 141     $ (78,557 )   $ (34,663 )
     
     
     
 
Income (loss) per share
                       
 
Basic
  $ 0.00     $ (2.66 )   $ (1.26 )
 
Diluted
  $ 0.00     $ (2.66 )   $ (1.26 )
Weighted average common shares
    29,792       29,546       27,450  
Weighted average common and potential common shares
    30,315       29,546       27,450  

The accompanying notes are an integral part of the consolidated financial statements.

36


Table of Contents

FSI INTERNATIONAL, INC. & SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS

                     
August 28, August 30,
2004 2003


(In thousands)
ASSETS
Current assets:
               
 
Cash and cash equivalents
  $ 29,524     $ 32,191  
 
Restricted cash
    6,037       3,350  
 
Marketable securities
    6,647       8,218  
 
Trade accounts receivable, less allowance for doubtful accounts of $1,286 and $1,235, respectively
    18,487       14,091  
 
Trade accounts receivable from affiliates
    3,785       3,487  
 
Inventories
    27,378       19,461  
 
Prepaid expenses and other current assets
    5,568       4,844  
     
     
 
   
Total current assets
    97,426       85,642  
     
     
 
Property, plant and equipment, net
    30,918       34,868  
Investment in affiliates
    7,744       6,306  
Other intangible assets, net
    2,057       4,322  
Deposits and other assets
    1,652       2,248  
     
     
 
   
Total assets
  $ 139,797     $ 133,386  
     
     
 
 
LIABILITIES AND STOCKHOLDERS’ EQUITY
Current liabilities:
               
 
Trade accounts payable
  $ 9,470     $ 4,220  
 
Accrued expenses
    15,854       15,642  
 
Customer deposits
    255        
 
Deferred profit
    2,358       3,233  
 
Deferred profit with affiliates
    738       1,291  
     
     
 
   
Total current liabilities
    28,675       24,386  
Long-term liabilities
    750        
Stockholders’ equity:
               
 
Preferred stock, no par value; 9,700 shares authorized; none issued and outstanding
           
 
Series A Junior Participating Preferred stock, no par value; 300 shares authorized; none issued and outstanding
           
 
Common stock, no par value; 50,000 shares authorized; issued and outstanding, 29,942 and 29,655 shares, respectively
    226,078       224,717  
 
Accumulated deficit
    (121,463 )     (121,604 )
 
Accumulated other comprehensive income
    5,757       5,887  
     
     
 
   
Total stockholders’ equity
    110,372       109,000  
     
     
 
Commitments and contingencies (Notes 6 and 21)
               
   
Total liabilities and stockholders’ equity
  $ 139,797     $ 133,386  
     
     
 

The accompanying notes are an integral part of the consolidated financial statements.

37


Table of Contents

FSI INTERNATIONAL, INC. & SUBSIDIARIES

CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ EQUITY

Years ended August 28, 2004, August 30, 2003, and August 31, 2002
                                           
Accumulated
Common Stock Retained Other

Earnings Comprehensive
Number of (Accumulated Income
Shares Amount Deficit) (Loss) Total





(In thousands)
Balance August 25, 2001
    25,984     $ 194,345     $ (8,265 )   $ (2,062 )   $ 184,018  
Net proceeds from private placement of common stock
    3,111       27,584                   27,584  
Stock issuance
    368       2,114                   2,114  
Dilution in investment in affiliates
                (119 )           (119 )
Comprehensive (loss) income:
                                       
 
Cumulative translation adjustment
                      698       698  
 
Net loss
                (34,663 )           (34,663 )
                                     
 
Total comprehensive loss
                            (33,965 )
     
     
     
     
     
 
Balance August 31, 2002
    29,463       224,043       (43,047 )     (1,364 )     179,632  
Stock issuance
    192       674                   674  
Comprehensive (loss) income:
                                       
 
Change in unrealized holding gains on investments
                      6,227       6,227  
 
Cumulative translation adjustment
                      1,024       1,024  
 
Net loss
                (78,557 )           (78,557 )
                                     
 
Total comprehensive loss
                            (71,306 )
     
     
     
     
     
 
Balance August 30, 2003
    29,655       224,717       (121,604 )     5,887       109,000  
Stock issuance
    287       1,361                   1,361  
Comprehensive (loss) income:
                                       
 
Change in unrealized holding gains on investments
                      (984 )     (984 )
 
Cumulative translation adjustment
                      854       854  
 
Net income
                141             141  
                                     
 
Total comprehensive income
                            11  
     
     
     
     
     
 
Balance August 28, 2004
    29,942     $ 226,078     $ (121,463 )   $ 5,757     $ 110,372  
     
     
     
     
     
 

The accompanying notes are an integral part of the consolidated financial statements.

38


Table of Contents

FSI INTERNATIONAL, INC. & SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

Years ended August 28, 2004, August 30, 2003, and August 31, 2002
                             
2004 2003 2002



(In thousands)
Operating Activities
                       
Net income (loss)
  $ 141     $ (78,557 )   $ (34,663 )
Adjustments to reconcile net loss to net cash (used in) provided by operating activities:
                       
 
Gain on marketable securities
    (1,972 )            
 
Write-down of long term investment
                250  
 
Write-off of goodwill
                5,356  
 
Write-down of fixed asset, net
          6,930        
 
Impairment of investment in affiliate
          10,195        
 
Transition agreement termination fee
          1,351        
 
Depreciation
    5,654       9,065       10,914  
 
Amortization
    2,266       2,313       2,603  
 
Provision for (decreases in) allowance for doubtful accounts
    235       (347 )     60  
 
Write-off of accounts receivable
    (184 )     (27 )     (585 )
 
Equity in (earnings) losses of affiliates
    (779 )     4,006       15  
 
Loss on disposal of equipment
    17       346        
 
Changes in operating assets and liabilities:
                       
   
Trade accounts receivable
    (4,745 )     2,225       22,470  
   
Inventories
    (7,917 )     25,298       4,085  
   
Prepaid expenses and other current assets
    (723 )     (112 )     1,252  
   
Trade accounts payable
    5,249       (4,925 )     (1,061 )
   
Accrued expenses
    962       (3,234 )     (1,835 )
   
Customer deposits
    255              
   
Deferred profit
    (1,428 )     409       (26,235 )
     
     
     
 
Net cash used in operating activities
    (2,969 )     (25,064 )     (17,374 )
Investing Activities
                       
Capital expenditures
    (1,723 )     (3,927 )     (4,224 )
Purchase of marketable securities
                (13,696 )
Sale of marketable securities
    2,560             1,763  
Maturities of marketable securities
          5,709       16,732  
Decrease in deposits and other assets
    596       93       130  
Proceeds from sale of property, plant and equipment
                1,010  
     
     
     
 
Net cash provided by investing activities
    1,433       1,875       1,715  
Financing Activities
                       
Increase in restricted cash
    (2,688 )     (218 )     (3,131 )
Net proceeds from private placement of common stock
                27,584  
Net proceeds from issuance of common stock
    1,361       674       2,114  
     
     
     
 
Net cash (used in) provided by financing activities
    (1,327 )     456       26,567  
 
Effect of exchange rate on cash
    196       (104 )      
     
     
     
 
(Decrease) increase in cash and cash equivalents
    (2,667 )     (22,837 )     10,908  
Cash and cash equivalents at beginning of year
    32,191       55,028       44,120  
     
     
     
 
Cash and cash equivalents at end of year
  $ 29,524     $ 32,191     $ 55,028  
     
     
     
 

The accompanying notes are an integral part of the consolidated financial statements.

39


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

Fiscal Years Ended August 28, 2004, August 30, 2003 and August 31, 2002
 
(1) Description of Business and Summary of Significant Accounting Policies
 
Description of Business

      FSI International, Inc. (“the Company”) is a global supplier of surface conditioning equipment (process equipment used to etch and clean organic and inorganic materials from the surface of a silicon wafer), technology and support services for microelectronics manufacturing. The Company’s broad portfolio of batch and single-wafer cleaning products includes process technologies for immersion (a method used to clean silicon wafers by immersing the wafer in multiple tanks filled with process chemicals), spray (sprays chemical mixtures, water and nitrogen in a variety of sequences on to the microelectronic substrate), vapor (utilizes gas phase chemistries to selectively remove sacrificial surface films) and CryoKinetic (a momentum transfer process used to remove non-chemically bonded particles from the surface of a microelectronic device). The Company’s support services programs provide product and process enhancements to extend the life of installed FSI equipment.

      The Company announced the winding down of its Microlithography business in March 2003 and transitioned the Microlithography business to a POLARIS® Systems and Services (“PSS”) organization to focus on supporting the more than 350 installed POLARIS® Systems.

      The Company’s customers include microelectronics manufacturers located throughout North America, Europe, Japan and the Asia Pacific region.

 
Principles of Consolidation

      The accompanying consolidated financial statements include the accounts of FSI International, Inc. and its wholly owned subsidiaries, FSI International Asia, Ltd., FSI International Semiconductor Equipment Pte. Ltd., FSI International, Ltd., FSI International (France) SARL, FSI International (Germany) GmbH, FSI International (Italy) S.r.l., FSI International (Holding) B.V., FSI International Netherlands B.V., FSI International (UK) Limited, FSI International (Shanghai) Co., Ltd., Shanghai Representative Office of FSI International, Inc. (U.S.), Tianjin Representative Office of FSI International, FSI International (Korea) Co., Ltd., a foreign sales corporation (FSC), SCD Mountain View, Inc., Semiconductor Systems, Inc. and its branch office, FSI Malaysia SDN GHD. All significant intercompany balances and transactions have been eliminated in consolidation. During fiscal 2004, the Company closed the Shanghai Representative Office of FSI International, Inc. (U.S.) and the Tianjin Representative Office of FSI International.

      The Company’s fiscal year ends on the last Saturday in August and is comprised of 52 or 53 weeks. Fiscal 2004 and 2003 consisted of 52-week periods. Fiscal 2002 consisted of a 53-week period.

 
Revenue Recognition

      The Company recognizes revenue when persuasive evidence of an arrangement exists, delivery has occurred or services have been rendered, the purchase price is fixed or determinable and collectibility is reasonably assured. If the Company’s equipment sales involve sales to its existing customers who have previously accepted the same type(s) of equipment with the same type(s) of specifications, the Company accounts for the product sale as a multiple element arrangement. The Company recognizes the equipment revenue upon shipment and transfer of title. The other elements may include installation and training. Equipment installation revenue is valued based on estimated service person hours to complete installation and published or quoted service labor rates and is recognized when the labor has been completed. Training revenue is valued based on published training class prices and is recognized when the customers complete the training classes or when a customer-specific training period has expired. The published or quoted

40


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

service labor rates and training class prices are rates actually charged and billed to the Company’s customers.

      All other product sales with customer specific acceptance provisions are recognized upon customer acceptance. Future revenues may be negatively impacted if the Company is unable to meet customer-specific acceptance criteria. Revenue related to spare parts sales is recognized upon shipment. Revenue related to maintenance and service contracts is recognized ratably over the duration of the contracts.

      Timing and amount of revenue recognized is dependent on the mix of revenue recognized upon shipment versus acceptance and for revenue recognized upon acceptance, it is dependent upon when customer specific criteria are met.

 
Other Comprehensive Income (Loss)

      Other comprehensive income (loss) pertains to revenues, expenses, gains, and losses that are not included in net loss, but rather are recorded directly in stockholders’ equity. For fiscal 2004 and 2003, other comprehensive income (loss) consisted of foreign currency translation adjustments and unrealized holding gains on investments. For fiscal 2002, the only item of other comprehensive income (loss) was related to foreign currency translation adjustments.

 
Cash and Cash Equivalents

      All highly liquid investments purchased with an original maturity of three months or less are considered to be cash equivalents.

 
Marketable Securities

      The Company classifies its marketable equity securities as available-for-sale and carries these securities at amounts that approximate fair market value.

      Upon completion of the termination of the distribution agreements with Metron Technology in fiscal 2003, the Company’s ownership in Metron Technology was reduced from approximately 21% to 17%. As a result, the Company began to account for its investment in Metron Technology as a marketable equity security available-for-sale and carry the investment at fair market value per the closing price of Metron Technology’s stock as reported on the Nasdaq National Market.

      During the first quarter of fiscal 2004, the Company sold 627,000 shares of Metron Technology stock and its ownership in Metron Technology was approximately 12% as of August 28, 2004. The Company recorded gains in other income, net of approximately $2.0 million related to the sales of the 627,000 shares of Metron Technology stock during the first quarter of fiscal 2004. As of August 28, 2004, the fair market value of its investment in Metron Technology was $6,647,000, including unrealized holding gains of $5,243,000. The fair market value of Metron Technology is subject to fluctuations. The highest and lowest stock price of Metron Technology per day, as reported by the Nasdaq-NMS, ranged from $2.05 to $5.20 per share during fiscal 2004.

      On August 16, 2004, Metron Technology entered into a Stock and Asset Purchase Agreement (“Purchase Agreement”) with Applied Materials, Inc. (“Applied”), pursuant to which Applied has agreed to acquire the worldwide operating subsidiaries and business of Metron Technology. Under the terms of the Purchase Agreement, Applied would pay approximately $84,567,000 in cash to Metron Technology for all outstanding shares of Metron Technology’s worldwide operating subsidiaries and substantially all of the other assets of Metron Technology, and has agreed to assume certain Metron Technology liabilities. Based on information provided by Metron Technology, the acquisition, which is subject to regulatory and Metron Technology shareholder approval, and other closing conditions, is expected to close before the end of

41


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

calendar 2004.* According to Metron Technology, following the close of the proposed acquisition, Metron Technology plans to announce cash distributions to its shareholders in the range of approximately $4.70 to $4.79 per share (depending on the tax attributes of the Metron Technology shareholders), which are expected to be made in at least two cash distributions during the six-month period following the close of the transaction. In connection with the final cash distribution to its shareholders, Metron Technology also expects to conclude its business, delist its shares from NASDAQ and be dissolved and liquidated. As of August 28, 2004, the Company owned approximately 1.5 million shares of Metron Technology. The Company expects to record a $5.6 to $5.8 million gain on the sale of these shares of Metron Technology.*

 
Trade Accounts Receivable

      Trade accounts receivable are recorded net of an allowance for doubtful accounts.

 
Allowance for Doubtful Accounts

      The Company makes estimates of the uncollectibility of accounts receivable. Management specifically analyzes accounts receivable and analyzes historical bad debts, customer concentrations, customer credit-worthiness, current economic trends and changes in customer payment terms when evaluating the adequacy of the allowance for doubtful accounts. Accounts receivable are charged off after management determines that they are uncollectible.

 
Inventories and Inventory Reserves

      Inventories are valued at the lower of cost, determined by the first in, first out method, or net realizable value. The Company records reserves for inventory shrinkage and for potentially excess, obsolete and slow moving inventory. The amounts of these reserves are based upon historical loss trends, inventory levels, physical inventory and cycle count adjustments, expected product lives, forecasted sales demand and recoverability.

 
Property, Plant and Equipment

      Building and related costs are carried at cost and depreciated on a straight-line basis over a 5 to 30-year period. Leasehold improvements are carried at cost and depreciated over a three- to five-year period or the term of the underlying lease, whichever is shorter. Equipment is carried at cost and depreciated on a straight-line method over its estimated economic life. Principal economic lives for equipment are one to seven years. Software developed for internal use is amortized over three to five years beginning when the system is placed in service. Maintenance and repairs are expensed as incurred; significant renewals and improvements are capitalized.

 
Valuation of Long-Lived and Intangible Assets and Goodwill

      In fiscal 2002, the Company adopted Statement of Financial Accounting Standards (SFAS) 142, “Goodwill and Other Intangible Assets,” and as a result ceased to amortize approximately $5.4 million of goodwill. The Company assesses the impairment of identifiable intangibles, long-lived assets and related goodwill at least annually, and whenever events or changes in circumstances indicate that the carrying value may not be recoverable.

      In fiscal 2002, the Company’s market capitalization went from $342,986,000 as of August 25, 2001 to $129,637,000 as of August 31, 2002, the date of the annual goodwill impairment assessment. The Company reviewed for impairment of goodwill according to the guidelines of SFAS 142 and, based upon the analysis, it deemed goodwill impaired. As a result, the Company recorded a charge to selling, general and administrative expenses of $5.4 million in the fourth quarter of fiscal 2002. The decrease in the market

42


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

capitalization, the continued downturn in the electronics industry and the overall global economic conditions, all contributed to the impairment of goodwill as of the end of fiscal 2002.

      The Company amortizes intangible assets on a straight-line basis over their estimated economic lives which range from two to nine years. The estimated aggregate amortization of intangible assets for the next five years is $690,000 in fiscal 2005, $436,000 in fiscal 2006, $436,000 in fiscal 2007, $435,000 in fiscal 2008 and $60,000 in fiscal 2009.

      If the Company determines that the carrying value of intangibles, long-lived assets and related goodwill may not be recoverable, the Company measures any impairment based on a projected discounted cash flow method using a discount rate determined by its management to be commensurate with the risk inherent in its current business model or another valuation technique. Net intangible assets and long-lived assets amounted to $42.4 million as of August 28, 2004.

      The Company has no intangible assets with indefinite useful lives. Intangible assets as of August 28, 2004 and August 30, 2003 consisted of the following (in thousands):

                         
As of August 28, 2004

Gross Carrying Accumulated Net Carrying
Amount Amortization Amount



Developed technology
  $ 9,150     $ 8,896     $ 254  
Patents
    4,285       2,482       1,803  
License fees
    500       500        
Other
    420       420        
     
     
     
 
    $ 14,355     $ 12,298     $ 2,057  
     
     
     
 
                         
As of August 30, 2003

Gross Carrying Accumulated Net Carrying
Amount Amortization Amount



Developed technology
  $ 9,150     $ 7,066     $ 2,084  
Patents
    4,285       2,047       2,238  
License fees
    500       500        
Other
    420       420        
     
     
     
 
    $ 14,355     $ 10,033     $ 4,322  
     
     
     
 

      Intangible assets were reviewed for impairment as of August 28, 2004, and were deemed not impaired. The Company will continue to review intangible assets for impairment whenever events or changes in circumstances indicate that the carrying value may not be recoverable.

      The Company’s investment in Metron Technology was accounted for by the equity method of accounting until the beginning of the fourth quarter of fiscal 2003. Upon completion of the termination of the distribution agreement with Metron Technology, the Company’s ownership in Metron Technology was reduced from approximately 21% to 17%. As a result, the Company began to account for its investment in Metron Technology as a marketable equity security available-for-sale and carries the investment at fair market per the closing price of Metron Technology’s stock as reported on the Nasdaq National Market. The Company’s long-term investment in affiliates consists of its investment in m•FSI. Under the Company’s policy, the Company will continue to review its long-term investment in affiliates for other than temporary impairment.

      The Company routinely considers whether indicators of impairment of its property and equipment assets are present. If such indicators are present, the Company determines whether the sum of the

43


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

estimated undiscounted cash flows attributable to the asset in question is less than their carrying value. If less, an impairment loss is recognized based on the excess of the carrying amount of the asset over its fair values. Fair value is determined by discounted estimated future cash flows, appraisals or other methods deemed appropriate. If the asset determined to be impaired is to be held and used, the Company recognizes an impairment charge to the extent the present value of anticipated net cash flows attributable to the asset is less than the asset’s carrying value.

      See discussion of the Company’s impairment of property, plant and equipment assets in the second quarter of fiscal 2003 in Note 2, Wind Down of Microlithography Business.

 
Investment in Affiliates

      The Company’s investment in affiliated companies consists of a 49% interest in m•FSI LTD. This investment is accounted for by the equity method utilizing a two-month lag due to the affiliate’s year end. At the completion of the transition with Metron Technology, the Company’s ownership interest in Metron Technology was reduced from approximately 21% to approximately 17%. (See Note 3). Due to the utilization of a three-month lag, the Company continued to account for its investment in Metron Technology by the equity method through the third quarter of fiscal 2003. In the fourth quarter of fiscal 2003, the Company began to account for its investment in Metron Technology as a marketable equity security available-for-sale and carried the investment at fair market value based on the closing price of Metron Technology’s stock as reported on the Nasdaq National Market. The Company recorded the change in the fair market value in other comprehensive income (loss).

      The Company defers recognition of the profit on sales to affiliate which remain in the affiliates’ inventory based on the Company’s ownership percentage of the affiliate.

      The book value of the Company’s long-term investment in affiliate is reviewed for other than temporary impairment whenever events or changes in circumstances indicate that the carrying value may not be recoverable. (See Note 3.)

 
Income Taxes

      Deferred income taxes are provided in amounts sufficient to give effect to temporary differences between financial and tax reporting. The Company accounts for tax credits as reductions of income tax expense in the year in which such credits are allowable for tax purposes.

 
Product Warranty

      The Company, in general, warrants new equipment manufactured by the Company to the original purchaser to be free from defects in material and workmanship for one to two years, depending upon the product or customer agreement. Provision is made for the estimated cost of maintaining product warranties at the time the product is sold. Special warranty reserves are also accrued for major rework campaigns.

44


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Warranty provisions, claims and changes in estimates for the fiscal years ended August 28, 2004, August 30, 2003 and August 31, 2002 are as follows (in thousands):

                           
August 28, August 30, August 31,
2004 2003 2002



Beginning balance
  $ 5,201     $ 5,865     $ 7,949  
Warranty provisions
    1,318       1,739       1,872  
Warranty claims
    (1,164 )     (2,788 )     (4,806 )
Changes in estimates
    (780 )     385       850  
     
     
     
 
 
Ending Balance
  $ 4,575     $ 5,201     $ 5,865  
     
     
     
 
 
Foreign Currency Translation

      Assets and liabilities denominated in foreign currencies are translated into U.S. dollars at current exchange rates. Operating results for investees and foreign subsidiaries are translated into U.S. dollars using the average or actual rates of exchange prevailing during the period. Foreign currency translation adjustments are included in the accumulated other comprehensive income account in stockholders’ equity.

 
Net Income (Loss) Per Common Share

      Basic income (loss) per share is computed by dividing net income (loss) by the weighted average number of shares of common stock outstanding during the period. Diluted income per common share is computed using the treasury stock method to compute the weighted average number of common stock outstanding assuming the conversion of potential dilutive common shares. The number of potential dilutive common shares included in the computation of diluted income per share was 523,000 for fiscal 2004. Options to purchase 3,244,000 shares of common stock were outstanding in fiscal 2004 but were not included in the computation of diluted income per common share because the exercise price of the options exceeds the average market price and would have been antidilutive. Diluted loss per common share for fiscal years 2003 and 2002 does not include the effect of potential dilutive common shares as their inclusion would be antidilutive. The number of potential dilutive common shares excluded from the computation of diluted net income (loss) per share was 3,695,000 for fiscal 2003 and 3,361,000 for fiscal 2002.

 
Derivative Instruments and Hedging Activities

      The Company does not use derivative financial instruments for trading or speculative purposes. The Company did not engage in any hedging activities during fiscal 2004, 2003, or 2002.

 
Use of Estimates

      The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that could affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenue and expenses during the reporting period. Actual results could differ from those estimates.

 
Employee Stock Plans

      In accordance with the provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” the Company elected to continue to apply the provisions of Accounting Principles Board’s Opinion No. 25 (APB No. 25), “Accounting for Stock Issued to Employees,” and related interpretations in accounting for

45


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

its employee stock option and stock purchase plans and therefore is not required to recognize compensation expense in connection with these plans as long as the quoted market price of the Company’s stock at the date of grant equals the amount the employee must pay to acquire the stock. Companies that continue to use APB No. 25 are required to present in the notes to the consolidated financial statements, on an annual basis, the pro forma effects on reported net income and earnings per share as if compensation expense had been recognized based on the fair value of options granted. With the adoption of SFAS No. 148, “Accounting for Stock-Based Compensation — Transition and Disclosure,” the Company began reporting this information on a quarterly basis in the third quarter of fiscal 2003.

      The Company has adopted the disclosure-only provisions of SFAS No. 123 but applies APB No. 25 and related interpretations in accounting for its plans. Accordingly, compensation cost for stock options is measured as the excess, if any, of the quoted market price of the Company’s stock at the date of the grant over the amount an employee must pay to acquire the stock. The Company recognized no compensation expense in fiscal 2004, 2003, or 2002 under APB No. 25.

      If the Company had elected to recognize compensation cost for the stock option plan and employee stock purchase plan based on the fair value at the grant dates for awards under those plans, consistent with the method prescribed by SFAS No. 123, net income (loss) and net income (loss) per common share would have been changed to the pro forma amounts indicated below (in thousands, except per share amounts):

                         
2004 2003 2002



Net income (loss), as reported
  $ 141     $ (78,557 )   $ (34,663 )
Add: Stock-based employee compensation expense recognized in statement of operations
                 
Less: Stock-based employee compensation expense determined under fair value based method
    (4,408 )     (4,829 )     (5,520 )
     
     
     
 
Pro forma net loss
  $ (4,267 )   $ (83,386 )   $ (40,183 )
     
     
     
 
Net income (loss) per common share:
                       
Basic — as reported
  $ 0.00     $ (2.66 )   $ (1.26 )
Basic — pro forma
  $ (0.14 )   $ (2.82 )   $ (1.46 )
Diluted — as reported
  $ 0.00     $ (2.66 )   $ (1.26 )
Diluted — pro forma
  $ (0.14 )   $ (2.82 )   $ (1.46 )

      The fair value of stock options used to compute pro forma net income (loss) and net income (loss) per common share disclosures is the estimated value at the grant date using the Black-Scholes option-pricing model with the following weighted average assumptions. See Note 15 for a description of our Employee Stock Purchase plan (“ESPP”)

                                                 
Options ESPP


Fiscal Year 2004 2003 2002 2004 2003 2002







Annualized dividend yield
    0.0 %     0.0 %     0.0 %     0.0 %     0.0 %     0.0 %
Expected stock price volatility
    72.2 %     73.2 %     71.3 %     71.8 %     73.2 %     71.3 %
Risk free interest rate
    3.3 %     3.5 %     3.2 %     1.7 %     1.2 %     1.7 %
Expected life (in years)
    5.1       5.2       6.1       0.5       0.5       0.5  

      The weighted average grant date fair value, based on the Black-Scholes option pricing model, for options granted in fiscal 2004 was $4.53 per share, for options granted in fiscal 2003 was $1.86 per share and for options in fiscal 2002 was $6.17 per share.

46


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
New Accounting Pronouncements

      In January 2003, the FASB issued Interpretation No. 46 (FIN 46), “Consolidation of Variable Interest Entities” (VIEs). FIN 46 addresses the consolidation by businesses of variable interest entities and requires businesses to consolidate a variable interest entity if it has a variable interest that will absorb a majority of the entity’s expected losses if they occur, or receive a majority of the entity’s expected returns if they occur, or both. In December 2003, the FASB revised FIN 46. For VIEs, the provisions of the revised FIN 46 became effective for the Company during the third quarter of fiscal 2004. The Company has assessed its relationships with m•FSI in which the Company has a 49% equity investment. The Company has determined that the investment is not required to be consolidated in the Company’s financial statements pursuant to FIN 46. The adoption of the revised FIN 46 did not have an effect on the Company’s consolidated financial statements.

 
Reclassifications

      Certain fiscal 2003 and 2002 amounts have been reclassified to conform to the current year presentation.

 
(2) Wind Down of Microlithography Business

      In March 2003, the Company announced that it was winding down the Microlithography business due to uncertain economic conditions and the weak semiconductor industry forecast. The decision was also due to a history of operating losses of the Microlithography business due to competitive pressures and general economic and industry conditions.

      The Company’s decision to wind down the Microlithography business was made after exploring the following options:

        1. Continue to fund the operating losses of the Microlithography business with a goal to gain marketshare with 300mm customers and ultimately return the business to profitability.
 
        2. Establish a strategic relationship with another semiconductor process equipment manufacturer.
 
        3. Divestiture of the business to another process equipment company or a financial investor group.
 
        4. Spin out the business to a strategic and financial investor group.
 
        5. Discontinue strategic and new product applications development and operate the business in a “maintenance mode” until industry conditions improve.

      Prior to the Company’s decision to wind down the Microlithography business, it had discussions with prospective strategic partners and a number of financial partners. A number of these prospective partners conducted technology, customer, financial and operations due diligence.

      The Company also approached several of the semiconductor manufacturers that are investing in 300mm facilities to see if they would have an interest in supporting it with multiple orders.

      Even though a number of these customers had a strong interest in supporting a second source in addition to Tokyo Electron Ltd. for this technology, they were unable to make the investment commitment under the timeline that was proposed.

      None of these efforts yielded the results the Company was seeking. As a result, the Company announced in March 2003 that it would discontinue its Microlithography business operations and wind down the business operations over the next several quarters.

47


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      For the fiscal year ended August 31, 2002, the Microlithography business revenue represented $61 million, or 43 percent, of the Company’s total revenue of $143 million. Prior to the wind down of the Microlithography business, approximately 292 of the Company’s 714 employees worked in this business. The Company recorded an accrual of $2.7 million in severance expenses in fiscal 2003. The Company paid $2.4 million of the fiscal 2003 severance accruals in fiscal 2003 and $0.3 million of the fiscal 2003 severance accruals in fiscal 2004. The Company recorded $85,000 in severance expense in fiscal 2004 and expects to pay the $85,000 in the first quarter of fiscal 2005.

      The Company recorded $19.0 million of inventory charges in the second quarter of fiscal 2003 based on the estimated future sales and recoverability, specifically related to its decision to wind down the Microlithography business. The Company determined the $19.0 million inventory charge based on the inventory balance as of March 1, 2003 as compared to the inventory balance expected to be used for Microlithography orders in backlog, anticipated orders and anticipated order cancellations and adjusted the net inventory balance to its net realizable value. During fiscal 2004, the Company had sales of PSS inventory with an original cost of approximately $3.2 million that had previously been written down to zero and during the fourth quarter of fiscal 2003, the Company had sales of PSS inventory with an original cost of approximately $3.0 million that had previously been written down to zero. In addition, the Company was able to reduce certain open purchase order commitments and inventory buyback requirements.

      The Company will continue to try to sell the impaired inventory to its customers as spares, refurbished systems and upgrades to existing systems. If unsuccessful, some of the items will be disposed of. Only as items are sold or disposed of will the reserve be reversed or reduced. Gross margins will be higher if inventory carried at a reduced cost is sold. The higher margins will fluctuate depending on the timing of product sales, specific customers and specific inventory sold.

      The Company also recorded a write-down of $7.0 million against the property, plant and equipment assets of the Microlithography business in fiscal 2003. This write-down included a $5.0 million impairment charge for the Microlithography business facility. This impairment charge was based upon management’s estimate of fair value. Also included in the write-down was an impairment charge of $2.0 million for the Microlithography business equipment. This impairment charge was based upon the Company’s review of Microlithography business equipment and its estimated fair value.

 
(3) Transition Agreement with Metron Technology

      On October 9, 2002, the Company entered into a Transition Agreement with Metron Technology related to the early termination of the Company’s distribution agreements with Metron Technology for Europe and the Asia-Pacific region, effective March 1, 2003 (“Closing Date”). Under the terms of the Transition Agreement, the Company assumed direct sales, service and applications support and logistics responsibilities for the surface conditioning and microlithography products in Europe and the Asia-Pacific region as of the Closing Date, while Metron Technology will continue to represent FSI products in Israel.

      In conjunction with this transaction, the Company agreed to advance up to $4.0 million to Metron Technology on a secured basis to repurchase inventory. The Company advanced $3.0 million pursuant to a note receivable shortly after it entered into the Transition Agreement and had a potential obligation to advance up to an additional $1.0 million. After completing a review of the inventory relative to the Company’s purchase obligations, it was determined that the Company’s obligation to repurchase inventory was approximately $2.0 million. The Company recorded approximately $2.0 million of sales returns related to the inventory repurchased from Metron Technology during the second quarter of fiscal 2003.

      Under the terms of the Transition Agreement, the Company agreed to pay Metron Technology on the Closing Date an early termination fee of approximately $2.8 million. The Company originally anticipated surrendering approximately 1.154 million Metron Technology common shares owned by the Company in

48


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

payment of this early termination fee as approved by Metron Technology’s shareholders. As a result of the inventory repurchase obligation being less than the advance of $3.0 million, the Company delivered 567,105 shares, which is less than the 1.154 million Metron Technology common shares originally contemplated. The Company owned approximately 2.1 million shares, or approximately 17% of Metron Technology, after surrendering the 567,105 shares in April 2003.

      The Company recorded a charge of approximately $2.8 million to selling, general and administrative expenses in the first quarter of fiscal 2003 associated with the early termination fee. The Company also recorded a non-cash impairment charge of approximately $10.2 million in other expense in the first quarter of fiscal 2003 for the shares of Metron Technology that the Company owned. The impairment charges were based upon the difference between the $6.17 per share carrying value and the $2.38 per share value agreed upon for purposes of the Transition Agreement. The $2.38 per share value reflected the average closing price of the common stock of Metron Technology for the five business days prior to the execution of the Transition Agreement.

      On the Closing Date, the Company offered employment to approximately 90 Metron Technology employees that had been dedicated to sales, technical service and applications engineering activities related to the distribution of the Company’s products in Europe and the Asia Pacific region.

 
(4) Realignment Costs

      In the second quarter of fiscal 2002, in response to the continued delay in an industry recovery, the Company implemented additional cost reduction actions which included a seven percent reduction in the overall workforce, salary cuts for all employees, a 50 percent decrease in planned capital expenditures and a reduction in other discretionary costs. The Company eliminated 50 positions in the 2002 restructuring, of which 39 were manufacturing positions, eight were sales and service positions, two were engineering positions and one was an administrative position. The Company’s headcount was approximately 640 after the reduction. The Company recorded approximately $500,000 of realignment charges, primarily related to severance costs. The realignment charges were allocated as follows: $250,000 to cost of goods sold, $230,000 to selling, general and administrative expense and $20,000 to research and development expense. The accruals were paid or utilized by the end of the second quarter of fiscal 2002.

      The costs were allocated approximately 52% to the PSS segment and 48% to the Surface Conditioning segment. The eliminations of positions were related to industry conditions resulting in lower revenue and business activity levels. The eliminations of positions did not impact segment operations, processes or products. Anticipated savings on an annual basis were estimated to be $2.5 million, consisting of primarily employee salaries. The Company began to realize these savings in the third quarter of fiscal 2002. The savings related to these positions were achieved, however, other positions were added as a result of other activities, such as going direct internationally.

 
(5) Concentration of Risk and Financial Instruments

      Financial instruments that potentially subject the Company to significant concentrations of credit risk consist principally of cash equivalents, marketable securities and trade accounts receivable.

      The Company’s customers consist of microelectronics manufacturers located throughout the world. The Company performs ongoing credit evaluations of its customers’ financial conditions and generally requires no collateral from them. The Company maintains an allowance for doubtful accounts receivable based upon expected collectibility of all accounts receivable.

      The Company invests in a variety of financial instruments such as municipal bonds, commercial paper and money market fund shares. The Company, by policy, limits the amount of credit exposure with any one financial or commercial issuer.

49


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      The carrying value of the Company’s financial instruments reflected on the balance sheet, including cash, cash equivalents, marketable securities, accounts receivable, accounts payable and accrued expenses, approximate fair value at August 28, 2004, due to their short maturities.

      As of August 28, 2004 and August 30, 2003, all marketable securities were classified as available-for-sale. Marketable securities consisted of equity securities representing the investment in Metron Technology of $6,647,000 as of August 28, 2004 and $8,218,000 as of August 30, 2003.

      Investments in debt securities purchased with an original effective maturity date of less than three months of $24.6 million as of August 28, 2004 and $30.0 million as of August 30, 2003 are included in cash and cash equivalents on the consolidated balance sheet.

      Gross unrealized holding gains were $5,243,000 as of August 28, 2004 and $6,227,000 as of August 30, 2003. Gross unrealized holding gains and losses and gross realized gains and losses on sales of marketable securities were not significant as of and for the year ended August 31, 2002. The Company manages its cash equivalents and short-term investments as a single portfolio of highly marketable securities, all of which are intended to be available to meet the Company’s current cash requirements.

(6)     Related Party Transactions, Lease Commitments and Guarantees

 
Related Party Transactions

      Through October 31, 2001, the Company leased its corporate headquarters from a partnership, one of whose partners was an officer, director and shareholder of the Company at that time.

      The Company sold approximately $14,637,000 in fiscal 2004, $15,362,000 in fiscal 2003, and $27,526,000 in fiscal 2002, of its products in the aggregate to Metron Technology and m•FSI LTD. In addition, the Company paid Metron Technology a commission for direct sales to customers of $20,000 in fiscal 2004, $972,000 in fiscal 2003, and $470,000 in fiscal 2002. Trade accounts receivable from affiliates was $3,785,000 at August 28, 2004 and $3,487,000 at August 30, 2003, and deferred profit with affiliates was $738,000 at August 28, 2004 and $1,291,000 at August 30, 2003.

      As of August 28, 2004, the Company did not have any outstanding loans with Metron Technology or m•FSI LTD.

      In accordance with the Company’s Israel distribution agreement with Metron Technology, if the Company gives notice of a termination other than because of a breach of the agreement by Metron Technology, it is obligated to repurchase spare parts in Metron Technology’s inventory. The balance of spare parts in Metron Technology’s inventory as of August 28, 2004 was approximately $113,000.

50


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
Lease Commitments

      The Company has operating lease agreements for equipment and manufacturing and office facilities. The future net minimum lease payments for all other leases with noncancellable lease terms in excess of one year at August 28, 2004 are as follows (in thousands):

           
Fiscal Year Ending August:
       
 
2005
  $ 903  
 
2006
    476  
 
2007
    219  
 
2008
    161  
 
2009
    32  
     
 
Total minimum lease payments
  $ 1,791  
     
 

      Rental expense for all operating leases consisted of the following (in thousands):

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Rent expense for operating leases
  $ 1,557     $ 1,305     $ 876  
 
Guarantees

      As of August 28, 2004, we had guarantees of $312,000 related to auto leases, VAT and payroll requirements in Europe. These guarantees were collateralized with $275,000 of restricted cash.

 
(7) Inventories

      Inventories are summarized as follows (in thousands):

                 
August 28, August 30,
2004 2003


Finished products
  $ 5,621     $ 3,108  
Work in process
    10,807       9,891  
Subassemblies
    797       443  
Raw materials and purchased parts
    10,153       6,019  
     
     
 
    $ 27,378     $ 19,461  
     
     
 

51


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
(8) Property, Plant and Equipment

      The components of property, plant and equipment are as follows (in thousands):

                 
August 28, August 30,
2004 2003


Land
  $ 982     $ 982  
Building and leasehold improvements
    44,814       44,652  
Office furniture and equipment
    5,736       6,491  
Computer hardware and software
    21,483       24,940  
Manufacturing equipment
    2,896       3,511  
Lab equipment
    18,757       21,451  
Tooling
    426       463  
Capital programs in progress
    1,001       24  
     
     
 
      96,095       102,514  
Less accumulated depreciation and amortization
    (65,177 )     (67,646 )
     
     
 
    $ 30,918     $ 34,868  
     
     
 
 
(9) Investments in Affiliate

      The Company owns a 49% equity interest in m•FSI LTD, a Japanese joint venture company formed in 1991 with MBK Project Holdings LTD. (formerly Mitsui & Co., Ltd.) and its wholly owned subsidiary, Chlorine Engineers Corp., Ltd. (collectively, “Mitsui”). Mitsui owns a 51% equity interest in m•FSI LTD. In connection with its formation, the Company and Mitsui granted m•FSI certain product and technology licenses and product distribution rights. In September 2004, m•FSI LTD granted the Company exclusive rights to distribute certain products outside of Japan and an exclusive license covering the patents and related technology with regard to certain products for use outside of Japan.

      A summary of assets, liabilities and results of operations for m•FSI LTD, was as follows (in thousands):

                 
June 30,

2004 2003


Current assets
  $ 27,050     $ 30,220  
Noncurrent assets
    14,552       14,198  
Current liabilities
    19,840       24,445  
Noncurrent liabilities
    6,084       7,231  
Total stockholders’ equity
    15,678       12,742  
                         
Fiscal Year Ended June 30,

2004 2003 2002



Sales
  $ 42,008     $ 26,381     $ 31,031  
Net income
    1,591       386       1,159  

52


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

 
(10) Accrued Expenses

      Accrued expenses are summarized as follows (in thousands):

                 
August 28, August 30,
2004 2003


Commissions
  $ 214     $ 173  
Salaries and benefits
    2,558       2,294  
Product warranty
    4,575       5,201  
Professional fees
    3,648       3,418  
Patent litigation
    750       600  
Income taxes
    1,276       1,270  
Other
    2,833       2,686  
     
     
 
    $ 15,854     $ 15,642  
     
     
 
 
(11) Deferred Profit

      Deferred profit as of the end of the fiscal year consists of (in thousands):

                 
August 28, August 30,
2004 2003


Deferred revenue
  $ 6,820     $ 10,662  
Deferred cost of goods sold
    (3,724 )     (6,138 )
     
     
 
Deferred profit
  $ 3,096     $ 4,524  
     
     
 
 
(12) Income Taxes

      Loss before income taxes was derived from the following sources (in thousands):

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Domestic
  $ 2,994     $ (68,948 )   $ (35,144 )
Foreign
    (3,582 )     (5,553 )     (63 )
     
     
     
 
    $ (588 )   $ (74,501 )   $ (35,207 )
     
     
     
 

53


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Income tax expense (benefit) is summarized as follows (in thousands):

                           
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Current:
                       
 
Federal
  $     $     $ (662 )
 
Foreign
                 
 
State
    50       50       103  
     
     
     
 
      50       50       (559 )
     
     
     
 
Deferred:
                       
 
Federal
                 
 
Foreign
                 
 
State
                 
                   
                   
     
     
     
 
    $ 50     $ 50     $ (559 )
     
     
     
 

      The tax effects of temporary differences that give rise to significant portions of the deferred tax assets and deferred tax liabilities at August 28, 2004 and August 30, 2003 were as follows (in thousands):

                     
August 28, August 30,
2004 2003


Deferred tax assets:
               
 
Inventory
  $ 1,239     $ 3,344  
 
Deferred profit
    580       1,024  
 
Accounts receivable
    490       469  
 
Fixed assets
    1,772       2,183  
 
Research and development credit carryforwards
    2,470       2,570  
 
Net operating loss carryforwards
    52,600       49,544  
 
Accruals
    2,295       2,639  
 
Other, net
    9,239       8,680  
     
     
 
   
Total gross deferred tax assets
    70,685       70,453  
Deferred tax liabilities:
               
 
Intangibles
    (782 )     (1,643 )
 
Investment in foreign affiliate
    (1,765 )     (2,043 )
     
     
 
   
Total gross deferred tax liabilities
    (2,547 )     (3,686 )
 
Less valuation allowance
  $ (68,138 )   $ (66,767 )
     
     
 
   
Net deferred tax assets
  $     $  
     
     
 

54


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      The effective income tax expense (benefit) differs from the expected statutory federal income tax as follows (in thousands):

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Expected federal income tax benefit
  $ (206 )   $ (26,076 )   $ (12,322 )
State income tax benefit, net of federal benefit
    (15 )     (1,860 )     (952 )
Research activities credit
    (100 )     (200 )     (500 )
Effect of foreign investments
                (99 )
Non deductible goodwill amortization
                1,875  
Valuation allowance change
    312       28,083       11,314  
Other items, net
    59       103       125  
     
     
     
 
    $ 50     $ 50     $ (559 )
     
     
     
 

      The Company recorded a tax liability of $50,000 for both fiscal 2004 and fiscal 2003. These liabilities were primarily the result of state franchise taxes. The Company recorded a tax benefit of $559,000 for fiscal 2002. This benefit was primarily the result of a refund that became available due to a tax law revision enacted during the year.

      The Company has net operating loss carryforwards for federal purposes of approximately $130.6 million at August 28, 2004, which will begin to expire in fiscal 2011 through fiscal 2023 if not utilized. Of this amount, approximately $15.0 million is subject to Internal Revenue Code Section 382 limitations on utilization. This limitation is approximately $1.4 million per year. The Company has net operating loss carryforwards for state purposes of approximately $124.6 million which will expire at various times, beginning with fiscal year 2005, if not utilized.

      The Company maintains a valuation allowance to fully reserve against its deferred tax assets due to uncertainty over the ability to realize these assets. The change in the valuation allowance during the fiscal year 2004 was $1.4 million. This change impacted tax expense equal to $0.3 million. Included in the August 28, 2004 valuation allowance balance of $68.1 million is $2.1 million, which will be recorded as a credit to paid-in capital, if it is determined in the future that this portion of the valuation allowance is no longer required. Additionally, $2.1 million of the valuation allowance is attributable to net deferred tax assets the Company obtained through its acquisition of YieldUP; if it is determined in the future that this portion of the valuation allowance is no longer required, the offset will be recorded as a reduction in other intangible assets.

      At August 28, 2004, there were approximately $5.1 million of accumulated undistributed earnings of subsidiaries outside the United States that are considered to be reinvested indefinitely. It is not practicable to estimate the deferred tax liability related to such undistributed earnings. If such earnings were remitted to the Company, applicable U.S. federal income and foreign withholding taxes would be substantially offset by available foreign tax credits.

 
(13) Pension and Profit Sharing Plans

      The Company had a defined contribution pension plan covering substantially all employees that was terminated January 1, 2002 as part of the Company’s cost reduction efforts. Total pension cost was $0 for fiscal 2004, $0 for fiscal 2003, and $382,000 for fiscal 2002.

      The Company also has an Employee 401(k) Retirement Plan, which allows for discretionary profit sharing contributions, covering eligible employees. Contributions under the plans are determined by means

55


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

of a formula or at the discretion of the Board of Directors. There were no contributions by the Company in fiscal 2004, 2003 and 2002.

 
(14) Stock Options and Warrants

      The Company’s 1997 Omnibus Stock Plan (the Plan), which was approved by the Company’s stockholders, authorizes stock based awards (“Awards”) to purchase up to 4,800,000 shares of the Company’s common stock. In addition, the Company has awards outstanding under inactive plans. Under the Plan, the Plan Committee has the power to make Awards, to determine when and to whom Awards will be granted, the form of each Award, the amount of each Award, and any other terms or conditions of each Award consistent with the Plan. Awards generally vest over a three year period and expire in ten years.

      The activity under stock option plans of the Company is as follows (in thousands, except per share amounts):

                           
Number of Shares

Weighted Average
Available Exercise Price
For Grant Outstanding Per Share



Activity Description
                       
August 30, 2001
    318       2,823     $ 9.90  
 
Additional shares authorized for 1997 Omnibus Stock Option Plan
    750              
 
Granted
    (1,007 )     1,007       9.78  
 
Exercised
          (242 )     5.11  
 
Canceled
    214       (227 )     10.32  
     
     
         
August 31, 2002
    275       3,361       10.17  
 
Additional shares authorized for 1997 Omnibus Stock Option Plan
    650              
 
Granted
    (1,071 )     1,071       3.18  
 
Exercised
          (3 )     2.89  
 
Canceled
    656       (734 )     10.35  
     
     
         
August 31, 2003
    510       3,695       8.12  
 
Additional shares authorized for 1997 Omnibus Stock Option Plan
    300              
 
Granted
    (669 )     669       7.65  
 
Exercised
          (148 )     5.23  
 
Canceled
    429       (449 )     9.92  
     
     
         
August 28, 2004
    570       3,767     $ 7.93  
     
     
         

56


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      The following table summarizes information with respect to options outstanding and exercisable at August 28, 2004 (number of options outstanding and exercisable in thousands):

                                         
Options Outstanding Options Exercisable


Weighted-
Average Weighted- Weighted-
Number of Remaining Average Average
Options Contractual Exercise Exercise
Range of Exercise Prices Outstanding Life Price Exercisable Price






$2.33 - $5.00
    929       8.7     $ 3.15       295     $ 3.19  
$5.01 - $8.50
    1,260       7.7       7.68       676       7.79  
$8.51 - $12.00
    1,331       5.7       10.39       1,208       10.35  
$12.01 - $15.50
    219       5.0       13.46       219       13.46  
$15.51 - $17.38
    28       4.6       16.91       28       16.91  
     
                     
         
$2.54 - $17.38
    3,767       7.1     $ 7.93       2,426     $ 9.12  
     
                     
         

      There were 1,991,000 currently exercisable options at a weighted-average exercise price of $10.28 at August 30, 2003, and 1,578,000 currently exercisable options at a weighted-average exercise price of $10.35 at August 31, 2002.

      On May 22, 1997, the Company adopted a Shareholder Rights Plan (the Rights Plan). Pursuant to the Rights Plan, rights were distributed as a dividend at the rate of one preferred share purchase right (Right) for each outstanding share of common stock of the Company. The Rights expire on June 10, 2007, unless extended or earlier redeemed or exchanged by the Company.

      Under the Rights Plan, each Right entitles the registered holder to purchase one-hundredth of a Series A Junior Participating Preferred Share, no par value (Preferred Shares), of the Company at a price of $90. In general, the Rights will become exercisable only if a person or group acquires beneficial ownership of 15% or more of the Company’s common stock or commences a tender offer or exchange offer upon consummation of which such person or group would beneficially own 15% or more of the Company’s common stock.

 
(15) Employee Stock Purchase Plan

      The Company has an employee stock purchase plan (the ESPP) that enables employees to contribute up to 10% of their wages toward the purchase of the Company’s common stock at 85% of the lower of market value at the beginning or the end of the semiannual purchase period. Stockholders authorized the issuance of 250,000 additional shares of common stock to the ESPP in fiscal 2004.

      Shares were issued on the following dates for the following prices (in thousands except per share amounts):

                 
Price per
Date Shares Share



December 31, 2001
    61       7.88  
June 30, 2002
    65       6.10  
December 31, 2002
    97       3.91  
June 30, 2003
    90       3.19  
December 31, 2003
    89       3.15  
June 30, 2004
    49       6.18  

57


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      At August 28, 2004, there were 380,000 shares reserved for future employee purchases of stock under the ESPP.

 
(16) Additional Sales Information

      International sales were approximately 47% of total sales in fiscal year 2004, approximately 38% of total sales in fiscal year 2003, and approximately 29% of total sales in fiscal 2002. The basis for determining sales by geographic region is the location that the product is shipped. Included in these percentages and the table below are sales to related parties (see Note 6). International sales by geographic area, consisting principally of export sales, are summarized as follows (in thousands):

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Asia
  $ 26,390     $ 17,532     $ 24,503  
Europe
    27,835       16,305       16,292  
Other
    57       78       65  
     
     
     
 
    $ 54,282     $ 33,915     $ 40,860  
     
     
     
 

      In fiscal 2003, Japan accounted for 12% of our total sales. No other individual foreign country represented more than 10% of sales in fiscal 2003. There was no individual foreign country that represented more than 10% of sales in fiscal 2004 or fiscal 2002.

      The following summarizes significant customers comprising 10% or more of the Company’s customer sales, which includes sales through affiliates to end-users:

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2004 2002



Customer A
    16 %     24 %     29 %
Customer B
    *       14 %     11 %


Sales to respective customer were less than 10% during the fiscal year.

 
(17) Segment Information

      The Company has two segments, Surface Conditioning (“SC”) and POLARIS® Systems and Services (“PSS”), formerly the Microlithography Division (“MLD”).

      The SC segment markets and supports equipment that uses wet, vapor, cryogenic and other chemistry techniques to clean, strip or etch the surfaces of silicon wafers. The PSS segment provides POLARIS® customers with service, support, upgrade and refurbishment programs which enable customers to maximize the useful life for their POLARIS® systems. General corporate expenses were allocated equally to the segments.

58


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

      Segment information is as follows (in thousands):

                             
2004 2003 2002



Sales to external customers:
                       
 
SC
  $ 81,533     $ 59,563     $ 82,144  
 
PSS
    32,871       29,263       61,230  
     
     
     
 
   
Total
  $ 114,404     $ 88,826     $ 143,374  
     
     
     
 
Segment gross margin:
                       
 
SC
  $ 39,492     $ 25,264     $ 32,872  
 
PSS
    19,528       (10,756 )     11,503  
     
     
     
 
   
Total
  $ 59,020     $ 14,508     $ 44,375  
     
     
     
 
Segment operating profit (loss):
                       
 
SC
  $ 614     $ (13,083 )   $ (11,946 )
 
PSS
    (3,599 )     (51,887 )     (24,793 )
     
     
     
 
   
Total segment operating loss-
    (2,985 )     (64,970 )     (36,739 )
Other income, net
    2,397       (9,531 )     1,532  
Income tax expense (benefit)
    50       50       (559 )
Equity in earnings (losses) of affiliates
    779       (4,006 )     (15 )
     
     
     
 
   
Net income (loss)
  $ 141     $ (78,557 )   $ (34,663 )
     
     
     
 
Identifiable assets:
                       
 
SC
  $ 71,263     $ 58,925          
 
PSS
    10,129       14,791          
 
Corporate
    58,405       59,670          
     
     
         
   
Total assets
  $ 139,797     $ 133,386          
     
     
         
Capital expenditures:
                       
 
SC
  $ 455     $ 2,546     $ 1,767  
 
PSS
          235       1,525  
 
Corporate
    1,268       1,146       932  
     
     
     
 
   
Total capital expenditures
  $ 1,723     $ 3,927     $ 4,224  
     
     
     
 
Depreciation expense:
                       
 
SC
  $ 3,691     $ 5,470     $ 5,982  
 
PSS
    1,963       3,595       4,932  
     
     
     
 
   
Total depreciation expense
  $ 5,654     $ 9,065     $ 10,914  
     
     
     
 
Amortization expense:
                       
 
SC
  $ 2,266     $ 2,313     $ 2,603  
 
PSS
                 
     
     
     
 
   
Total amortization expense
  $ 2,266     $ 2,313     $ 2,603  
     
     
     
 

      In fiscal 2004, the segment gross margin and operating losses for PSS included sales of PSS inventory with an original cost of approximately $3.2 million that had been previously written down to zero. In fiscal

59


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

2004, the segment operating losses for SC included $3.4 million of expense related to a patent litigation settlement in February 2004.

      In fiscal 2003, the segment operating loss for each division included $1.4 million related to the early termination of the distribution agreements with Metron Technology. In fiscal 2003, gross margin and operating loss for PSS reflected a $19.0 million inventory charge related to MLD inventory that was recorded to cost of goods sold based on estimated future sales and recoverability, specifically related to the Company’s decision to wind down the Microlithography business. The gross margin and operating losses for PSS in fiscal 2003 also included sales of PSS inventory with an original cost of approximately $3.0 million that had been previously written down to zero. In addition, the operating loss for PSS for fiscal 2003 also reflected a $7.0 million write down of property, plant and equipment of the Microlithography business to estimated fair value. For fiscal 2003, the segment loss for SC included $0.4 million in severance costs and the segment loss for PSS included $2.3 million in severance costs related to the wind down of the Microlithography business and the realignment of the rest of the organization. (See Note 2.)

      In fiscal 2002, the segment loss for SC included $240,000 of severance costs and the segment loss for PSS included $260,000 of severance costs related to the December 2001 realignment. During fiscal 2002, a charge of $5.4 million related to the impairment of goodwill was recorded by the SC segment.

 
(18) License Agreements

      The Company, in the ordinary course of business, enters into various licensing agreements. These agreements generally provide for technology transfers between the Company and the licensors in exchange for minimum royalty payments and/or a fixed royalty to the licensors. These agreements can generally be terminated by the Company with appropriate notice to the licensors.

      The Company also has joint development agreements that generally provide for technology transfers between the Company and the other company involved.

 
(19) Supplementary Cash Flow Information

      The following summarizes supplementary cash flow items (in thousands):

                         
Fiscal Year Ended

August 28, August 30, August 31,
2004 2003 2002



Interest paid, net
  $ 57     $ 111     $ 121  
Income taxes (received) paid, net
  $ 44     $ 122     $ (1,198 )
 
(20) Private Placement of Common Stock

      On April 4, 2002, the Company completed the sale in a private placement of 3.1 million shares of newly issued common stock to institutional investors. The purchase price was $9.50 per share and resulted in gross proceeds of approximately $29.6 million with net proceeds of $27.6 million. The Company filed a registration statement on Form S-3 in connection with this private placement on April 12, 2002 and the registration statement was declared effective on April 22, 2002.

 
(21) Litigation

      In fall 1995, pursuant to the Employee Stock Purchase and Shareholder Agreement dated November 30, 1990 between Eric C. Hsu and Semiconductor Systems, Inc. (“SSI”) (the “Shareholder Agreement”) and in connection with Mr. Hsu’s termination of his employment with SSI in August 1995,

60


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

the former shareholders of SSI purchased the shares of SSI common stock then held by Mr. Hsu. In April 1996, FSI acquired SSI, and SSI became a wholly owned subsidiary of FSI. In October 1996, Eric C. and Angie L. Hsu (the “plaintiffs”) filed a lawsuit in the Superior Court of California, County of Alameda, Southern Division, against SSI and the former shareholders of SSI. The plaintiffs alleged that such purchase breached the Shareholder Agreement and violated the California Corporations Code, breached the fiduciary duty owed plaintiffs by the individual defendants and constituted fraud.

      In September and October 2000, certain of Mr. Hsu’s claims were tried to a jury in Alameda County Superior Court in Oakland, California. At the conclusion of the trial, the jury found that SSI breached the Shareholder Agreement between it and Mr. Hsu and that the damages that resulted were approximately $2.4 million. In addition, each of the individual defendant shareholders was found liable for conversion and damages of $4.2 million were awarded. Certain individual defendants were also found to have intentionally interfered with Mr. Hsu’s prospective economic advantage and damages of $3.2 million were awarded. Finally, several individual defendants and SSI were found to have violated certain provisions of the California Corporation Code and damages of $2.4 million were awarded.

      In proceedings subsequent to the trial, the Court determined that plaintiffs are entitled to an award against SSI of prejudgment interest on the breach of contract damages (approximately $2.4 million) at 10 percent per annum from October 1996. In addition, the Court awarded plaintiffs approximately $127,000 in costs and approximately $1.8 million in attorneys’ fees against SSI and the individual defendants. On November 16, 2001, the court signed its final judgment reflecting the jury’s awards, interest, attorneys’ fees and costs assessed against each of the defendants.

      Following the entry of judgment, SSI and the other defendants filed post-trial motions seeking reduction in the jury’s damage awards and/or a new trial. The court denied these post-trial motions and there was no reduction in damages against SSI. Mr. Hsu was awarded an additional $431,000 for attorneys’ fees and expenses incurred since the judgment was rendered in November 2001. The total judgment against SSI together with post judgment interest and attorneys’ fees as of August 28, 2004, aggregated approximately $7.7 million.

      SSI and the individual defendants have filed an appeal on a variety of grounds, and the Company posted an appeal bond on behalf of SSI and defendants in the amount of $8.3 million. As part of the posting of the bond, the Company entered into a letter of credit of $5.2 million with a surety company. The letter of credit is collateralized with restricted cash of a similar amount.

      The Company, on behalf of SSI, has made a claim with respect to the lawsuit under the escrow created at the time of the Company’s acquisition of SSI. The escrow was established to secure certain indemnification obligations of the former shareholders of SSI. The escrow consists of an aggregate of 250,000 shares of FSI Common Stock paid to the former shareholders of SSI as consideration in the acquisition. The former shareholders have agreed to hold FSI and SSI harmless from any claim arising out of any securities transactions between SSI and the shareholders or former shareholders of SSI. The indemnification obligations of the individual SSI shareholders are capped at approximately $4.2 million in the aggregate. Any shares in the escrow returned to FSI to satisfy any indemnification obligations will be valued at $12.125 per share, the per-share price of FSI common stock at the time of the SSI acquisition.

      Given the escrowed shares and the additional indemnification by the individual SSI shareholders, along with the Company’s litigation reserve, the Company believes it is adequately reserved for this potential liability. However, there is considerable uncertainty as to the ultimate resolution of this matter and the respective liability, if any, of SSI. The Company will continue with its appeal process and defense.

      In September 1995, CFM Technologies, Inc. and CFMT, Inc. (collectively “CFM”) filed a complaint in United States District Court for the District of Delaware against YieldUP, now known as

61


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS — (Continued)

SCD Mountain View, Inc., a wholly owned subsidiary of the Company. CFM filed an additional complaint against YieldUP in United States District Court for the District of Delaware on December 30, 1998.

      On January 3, 2001, Mattson Technology, Inc. (“Mattson”) completed the merger of the semiconductor equipment division of Steag Electronic Systems AG and CFM and established its wet products division. With the merger completed, Mattson assumed responsibility for the two suits CFM filed against YieldUP. Then, on March 17, 2003, SCP Global Technologies (“SCP”) acquired the wet product division of Mattson, including CFMT, Inc., and assumed responsibility for the two lawsuits.

      On February 19, 2004, the Company and SCP announced that they settled the two patent infringement lawsuits pending in the United States District Court for the District of Delaware. In an effort to settle these lawsuits, the Company acknowledged the validity and enforceability of the patents, but disputed that any of its products infringed upon the claims of the patents.

      The Company agreed to pay SCP $4.0 million for a release from past infringement claims and a prospective license under all four patents asserted against the Company in the two lawsuits. The release applies to all purchasers of the Company’s products containing its Surface Tension Gradient (“STG®”) technology. The prospective license applies to all end-user customers of the Company’s products subject to certain limitations. In addition, the Company agreed to supply SCP customers, at a pre-established price, its rinse/dry kits to implement its STG® technology for certain applications.

      The Company made an initial payment of $2.5 million on March 1, 2004 and will make additional payments of $750,000 on both the first and second anniversaries of the effective date of the settlement agreement. As a result, the Company recorded a $3.4 million charge to operations in its second quarter of fiscal 2004. The Company had previously recorded a $0.6 million charge to operations associated with this litigation.

62


Table of Contents

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

The Board of Directors and Stockholders

FSI International, Inc.:

      We have audited the accompanying consolidated balance sheets of FSI International, Inc. and subsidiaries as of August 28, 2004 and August 30, 2003, and the related consolidated statements of operations, stockholders’ equity and cash flows for each of the fiscal years in the three-year period ended August 28, 2004. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.

      We conducted our audits in accordance with auditing standards of the Public Company Accounting Oversight Board (United States of America). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

      In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of FSI International, Inc. and subsidiaries as of August 28, 2004 and August 30, 2003, and the results of their operations and their cash flows for each of the fiscal years in the three-year period ended August 28, 2004, in conformity with U.S. generally accepted accounting principles.

  /s/ KPMG LLP

Minneapolis, Minnesota

October 15, 2004

63


Table of Contents

      Data for the fiscal quarters of our last two fiscal years is as follows:

Quarterly Data

(Unaudited)
                                 
First Second Third Fourth
Quarter Quarter Quarter Quarter
(a)(d) (b)(d)(e) (d) (c)




(In thousands, except per share data)
2004
                               
Sales
  $ 22,491     $ 22,265     $ 36,309     $ 33,338  
Gross margin
    10,495       11,311       19,433       17,781  
Operating (loss) income
    (3,352 )     (6,080 )     3,596       2,850  
Net (loss) income
    (1,015 )     (6,077 )     3,998       3,235  
Diluted net (loss) income per common share
  $ (0.03 )   $ (0.20 )   $ 0.13     $ 0.11  
2003
                               
Sales
  $ 25,932     $ 21,281     $ 19,445     $ 22,167  
Gross margin
    6,814       (12,413 )     6,945       13,161  
Operating loss
    (12,989 )     (36,744 )     (13,093 )     (2,144 )
Net loss
    (23,652 )     (37,408 )     (15,648 )     (1,849 )
Diluted net loss per common share
  $ (0.80 )   $ (1.27 )   $ (0.53 )   $ (0.06 )


 
(a) During the first quarter of fiscal 2003, the Company entered into a transition agreement with Metron Technology to terminate the Company’s distribution agreements, and the Company recorded a termination fee of $2.75 million. In addition, the Company recorded an impairment charge of $10.2 million in other expense related to the other than temporary impairment of its investment. (See Note 3 of the Notes to the Consolidated Financial Statements.)
 
(b) During the second quarter of fiscal 2003, the Company recorded a charge of $19.0 million to cost of goods sold for inventory related to the wind down of the Microlithography business. The Company also recorded an impairment charge of $7.0 million against the property, plant and equipment assets associated to the Microlithography business. (See Note 2 of the Notes to the Consolidated Financial Statements.)
 
(c) During the fourth quarter of fiscal 2003, the Company had sales of PSS inventory with an original cost of approximately $3.0 million that had previously been written down to zero. In addition, the Company was able to reduce certain open purchase order commitments and inventory buyback requirements. (See Note 2 of the Notes to the Consolidated Financial Statements.)
 
(d) During the first quarter of fiscal 2004, the Company had sales of PSS inventory with an original cost of approximately $1.3 million that has been previously written down to zero. During the second quarter of fiscal 2004, the Company had sales of PSS inventory with an original cost of approximately $0.1 million that had been previously written down to zero. During the third quarter of fiscal 2004, the Company had sales of PSS inventory with an original cost of approximately $1.8 million that had been previously written down to zero. (See Note 2 of the Notes to the Consolidated Financial Statements.)
 
(e) During the second quarter of fiscal 2004 the Company recorded $3.4 million of expense related to a patent litigation settlement in selling, general and administrative expenses. (See Note 1 of the Notes to the Consolidated Financial Statements.)

      The Company’s fiscal quarters are generally 13 weeks, all ending on a Saturday. The fiscal year ends on the last Saturday in August and consists of 52 or 53 weeks.

64


Table of Contents

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM ON SCHEDULE

The Board of Directors and Shareholders

FSI International, Inc.:

      Under the date of October 15, 2004, we reported on the consolidated balance sheets of FSI International, Inc. and subsidiaries as of August 28, 2004 and August 30, 2003, and the related consolidated statements of operations, stockholders’ equity and cash flows for each of the fiscal years in the three-year period ended August 28, 2004, as contained herein. In connection with our audits of the aforementioned consolidated financial statements, we also have audited the related financial statement schedule as listed in the accompanying index. The financial statement schedule is the responsibility of the Company’s management. Our responsibility is to express an opinion on the financial statement schedule based on our audits.

      In our opinion, such financial statement schedule, when considered in relation to the basic consolidated financial statements taken as a whole, presents fairly, in all material respects, the information set forth therein.

  /s/ KPMG LLP

Minneapolis, Minnesota

October 15, 2004

65


Table of Contents

FSI INTERNATIONAL, INC. AND SUBSIDIARIES

SCHEDULE II. VALUATION AND QUALIFYING ACCOUNTS

For the Fiscal Years Ended August 28, 2004, August 30, 2003 and August 31, 2002
                                 
Balance at Balance
Beginning at End
of Year Additions Deletions of Year




(In thousands)
Fiscal year ended August 28, 2004
                               
Allowance for doubtful accounts (Deducted from accounts receivable)
  $ 1,235     $ 235     $ 184     $ 1,286  
Fiscal year ended August 30, 2003
                               
Allowance for doubtful accounts (Deducted from accounts receivable)
  $ 1,609     $ (347 )   $ 27     $ 1,235  
Fiscal year ended August 31, 2002
                               
Allowance for doubtful accounts (Deducted from accounts receivable)
  $ 2,134     $ 60     $ 585     $ 1,609  

See accompanying independent auditors’ report.

66


Table of Contents

 
Item 9.      Changes in and Disagreements with Accountants on Accounting and Financial Disclosure

      None.

 
Item 9A. Controls and Procedures

      As of the end of the period covered by this report, we conducted an evaluation, under the supervision and with the participation of the principal executive officer and principal financial officer, of our disclosure controls and procedures (as defined in Rules 13a-14(c) and 15d-14(c) under the Securities Exchange Act of 1934 (the “Exchange Act”)). Based on this evaluation, the principal executive officer and principal financial officer concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed by us in reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in Securities and Exchange Commission rules and forms. There was no change in our internal control over financial reporting during our most recently completed fiscal quarter that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 
Item 9B. Other Information

      We filed with the Securities and Exchange Commission a current report on Form 8-K on June 23, 2004, disclosing under “Item 5, Other Events” that we issued a press release on June 22, 2004, filing under “Item 7, Financial Statements and Exhibits” a copy of the press release, dated June 22, 2004, and furnishing under “Item 12, Results of Operations and Financial Condition” certain historical financial information that we discussed in our web-cast conference call held on June 22, 2004.

PART III

      Certain information required by Part III is incorporated by reference to our definitive proxy statement for the annual meeting of shareholders to be held on January 26, 2005 and which will be filed with the Securities and Exchange Commission pursuant to Regulation 14A within 120 days after August 28, 2004.

      Except for those portions specifically incorporated in this report by reference to our proxy statement for the annual meeting of shareholders to be held on January 26, 2005, no other portions of the proxy statement are deemed to be filed as part of this Report on Form 10-K.

 
Item 10. Directors and Executive Officers of the Registrant

      The information concerning our directors and our board committees required by this item is incorporated by reference to the information under the captions “Election of Directors” and “Compliance with Section 16(a) of the Securities and Exchange Act of 1934” in our proxy statement for the annual meeting of shareholders to be held on January 26, 2005. For information concerning executive officers, see Item 4A of this Form 10-K Report.

Audit Committee Financial Expert

      Our board of directors has determined that at least one member of our Audit and Finance Committee, Mr. James A. Bernards, is an “audit committee financial expert,” as that term is defined under Section 407 of the Sarbanes-Oxley Act of 2002 and the rules promulgated by the SEC in furtherance of Section 407. Mr. Bernards is independent, as that term is defined under the National Association of Securities Dealers’ listing standards.

Code of Business Conduct and Ethics

      We have adopted a code of business conduct and ethics applicable to all of our directors and employees, including our principal executive officer, principal financial officer, controller and other

67


Table of Contents

employees performing similar functions. A copy of this code of business conduct and ethics is available on our website at www.fsi-intl.com.

      We intend to disclose any waiver of our code of business conduct and ethics for our directors or executive officers in future Form 8-K filings within four business days following the date of such waiver. We also intend to post on our website at www.fsi-intl.com any amendment to, or waiver from, a provision of our code of business conduct and ethics that applies to our principal executive officer, principal financial officer, controller and other employees performing similar functions within four business days following the date of such amendment or waiver.

 
Item 11. Executive Compensation

      The information required by this item is incorporated by reference to the information under the captions “Executive Compensation” and “Compensation of Directors” in our proxy statement for the annual meeting of shareholders to be held on January 26, 2005.

 
Item 12. Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters

      The information required by this item is incorporated by reference to the information under the captions “Security Ownership of Management and Certain Beneficial Owners” and “Equity Compensation Plan Information” in our proxy statement for the annual meeting of shareholders to be held on January 26, 2005.

 
Item 13. Certain Relationships and Related Transactions

      The information required by this item is incorporated by reference to the information under the caption “Interests of Management and Others in Certain Transactions” in our proxy statement for the annual meeting of shareholders to be held on January 26, 2005.

 
Item 14. Principal Accountant Fees and Services

      The information required by this item is incorporated by reference to the information under the captions “Independent Auditors’ Fees” and “Auditor Independence” in our proxy statement for the annual meeting of shareholders to be held on January 26, 2005.

68


Table of Contents

PART IV

 
Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K
             
Page Number
in this Report

(a)(1)
  Index to Financial Statements        
    Consolidated Statements of Operations — Years ended August 28, 2004, August 30, 2003 and August 31, 2002     36  
    Consolidated Balance Sheets — August 28, 2004 and August 30, 2003     37  
    Consolidated Statements of Stockholders’ Equity — Years ended August 28, 2004, August 30, 2003 and August 31, 2002     38  
    Consolidated Statements of Cash Flows — Years ended August 28, 2004, August 30, 2003 and August 31, 2002     39  
    Notes to Consolidated Financial Statements     40  
    Report of Independent Registered Public Accounting Firm     63  
    Quarterly financial data for fiscal 2004 and 2003 (unaudited)     64  
 
(a)(2)
  Financial Statement Schedules        
    The following report and financial statement schedule are found in this Report at the pages indicated:        
      Report of Independent Registered Public Accounting Firm on Schedule     65  
      Schedule II — Valuation and Qualifying Accounts     66  
    All other schedules are omitted because they are not applicable or the required information is shown in the consolidated financial statements or notes thereto.        

                       (a)(3)            Exhibits

         
  2 .1   Agreement and Plan of Reorganization, dated as of January 21, 1999 among FSI International, Inc., BMI International, Inc. and YieldUP International Corporation.(10)
  2 .2   Agreement and Plan of Reorganization by and Among FSI International, Inc., Spectre Acquisition Corp., and Semiconductor Systems, Inc.(1)
  2 .3   Asset Purchase Agreement dated as of June 9, 1999 between FSI International, Inc. and The BOC Group, Inc.(11)
  3 .1   Restated Articles of Incorporation of the Company.(2)
  3 .2   Restated and Amended By-Laws.(19)
  3 .5   Articles of Amendment of Restated Articles of Incorporation.(12)
  3 .6   Certificate of Designation, Preferences and Rights of Series A Junior Participating Preferred Shares.(8)
  4 .1   Form of Rights Agreement dated as of May 22, 1997 between FSI International, Inc. and Harris Trust and Savings Bank, National Association, as Rights Agent.(8)
  4 .2   Amendment dated March 26, 1998 to Rights Agreement dated May 22, 1997 by and between FSI International, Inc. and Harris Trust and Saving Bank, National Association as Rights Agent.(9)
  4 .3   Amendment dated March 9, 2000 to Rights Agreement dated May 22, 1997, as amended March 26, 1998 by and between FSI International, Inc. and Harris Trust and Savings Bank as Rights Agent.(14)
  4 .4   Third Amendment dated April 3, 2002 to Rights Agreement dated May 22, 1997, as amended on March 26, 1998 and March 9, 2000 by and between FSI and Harris Trust and Savings Bank, as Rights Agent.(20)
  4 .5   Form of Purchase Agreement, dated April 4, 2002.(21)

69


Table of Contents

         
  4 .6   Schedule of Purchasers which have executed the Form of Purchase Agreement, dated April 4, 2002.(22)
  10 .1   FSI International, Inc. 1997 Omnibus Stock Plan (as amended and restated April 2001).(17)
  10 .2   Form of Incentive Stock Option Agreement for the FSI International, Inc. 1997 Omnibus Stock Plan, as amended.(25)
  10 .3   Form of Incentive Stock Option Agreement for Outside Directors for the FSI International, Inc. 1997 Omnibus Stock Plan, as amended.(25)
  10 .9   Amended and Restated Employees Stock Purchase Plan.(17)
  10 .10   Shareholders Agreement among FSI International, Inc. and Mitsui & Co., Ltd. and Chlorine Engineers Corp. Ltd. dated as of August 14, 1991.(3)
  10 .11   FSI Exclusive Distributorship Agreement dated as of August 14, 1991 between FSI International, Inc. and m•FSI, LTD(3)
  10 .12   FSI Licensing Agreement dated as of August 14, 1991, between FSI International, Inc. and m•FSI, LTD(3)
  10 .13   Amendment to FSI/Metron Technology Distribution Agreement dated July 31, 1999.(12)
  10 .15   License Agreement, dated October 15, 1991, between the Company and Texas Instruments Incorporated.(4)
  10 .16   Amendment No. 1, dated April 10, 1992, to the License Agreement, dated October 15, 1991, between the Company and Texas Instruments Incorporated.(4)
  10 .17   Amendment effective October 1, 1993 to the License Agreement, dated October 15, 1991 between the Company and Texas Instruments Incorporated.(5)
  10 .18   Amended and Restated Directors’ Nonstatutory Stock Option Plan.(6)
  10 .19   Management Agreement between FSI International, Inc. and Donald S. Mitchell, effective as of January 2, 2001. (Similar agreements between the Company and its executive officers have been omitted but will be filed if requested in writing by the commission.)(16)#
  10 .20   FSI International, Inc. 1994 Omnibus Stock Plan.(7)
  10 .26   Summary of Employment Arrangement between the Company and Don Mitchell dated December 12, 1999.(15)#
  10 .30   Employment Agreement entered into as of December 12, 1999 by and between FSI International, Inc. and Donald S. Mitchell.(13)#
  10 .31   Agreement made and entered into as of March 4, 2001 by and between FSI International, Inc. and Benno G. Sand.(18)#
  10 .32   Metron Technology Transition Agreement dated October 9, 2003 by and between FSI International, Inc. and Metron Technology B.V., portion of which have been omitted pursuant to a request for confidential treatment. These portions are identified by [***].(23).
  10 .33   First Amendment to the Metron Technology Transition Agreement dated February 5, 2003.(24)
  10 .34   Second Amendment to the Metron Technology Transition Agreement dated February 28, 2003. (24)
  10 .35   FSI/Metron Technology Distribution Agreement dated February 28, 2003 by and between FSI International, Inc. and Metron Technology, N.V.(24)
  10 .36   Amendment to Article 7. Warranty of Exclusive Distribution Agreement Between FSI International and m•FSI effective 16 April, 1999. (filed herewith)
  10 .37   Amendment to FSI Exclusive Distributorship Agreement made as of July 31, 1999 among FSI International, Inc., m•FSI LTD. and BOC Edwards. (filed herewith)
  10 .38   Amendment to Shareholders Agreement dated June 5, 1991 among FSI International, Inc. and Mitsui & Co., LTD and Chlorine Engineers Corp., LTD and MBK Project Holdings LTD. dated as of September 17, 2004. (filed herewith)
  10 .39   Amendment to FSI Exclusive Distributorship Agreement dated August 14, 1991 between FSI International, Inc. and m•FSI LTD dated as of November 14, 2003. (filed herewith)
  21 .0   Subsidiaries of the Company. (filed herewith)

70


Table of Contents

         
  23 .0   Consent of KPMG LLP. (filed herewith)
  24 .0   Powers of Attorney from the Directors of FSI International, Inc. (filed herewith)
  31 .1   Certification by Principal Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. (filed herewith)
  31 .2   Certification by Principal Financial and Accounting Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. (filed herewith)
  32 .1   Certification of Chief Executive Officer and Chief Financial Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. (filed herewith)


  (1)  Filed as an Exhibit to the Company’s Registration Statement on Form S-4 (as amended) dated March 21, 1996, SEC File No. 333-1509 and incorporated by reference.
 
  (2)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the quarter ended February 24, 1990, SEC File No. 0-17276, and incorporated by reference.
 
  (3)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 31, 1991, as amended by Form 8 dated January 7, 1992, SEC File No. 0-17276, and incorporated by reference.
 
  (4)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 29, 1992, File No. 0-17276, and incorporated by reference.
 
  (5)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 28, 1993, SEC File No. 0-17276, and incorporated by reference.
 
  (6)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended May 28, 1994, SEC File No. 0-17276, and incorporated by reference.
 
  (7)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 27, 1994, SEC File No. 0-17276, and incorporated by reference.
 
  (8)  Filed as an Exhibit to the Company’s Report on Form 8-A, filed by the Company on June 5, 1997, SEC File No. 0-17276, and incorporated by reference.
 
  (9)  Filed as an Exhibit to the Company’s Report on Form 8-A/ A-1, filed by the Company on April 16, 1998, Sec File No. 0-17276 and incorporated by reference.

(10)  Filed as an Exhibit to the Company’s Report on Form 8-K, filed by the Company on January 27, 1999, SEC File No. 0-17276 and incorporated by reference.
 
(11)  Filed as an Exhibit to the Company’s Report on Form 8-K, filed by the Company on June 24, 1999, SEC File No. 0-17276 and incorporated by reference.
 
(12)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 28, 1999, SEC File No. 0-17276, and incorporated by reference.
 
(13)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 26, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(14)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended May 27, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(15)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 26, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(16)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 24, 2001, SEC File No. 0-17276 and incorporated by reference.
 
(17)  Filed as an Exhibit to the Company’s Registration Statement on Form S-8, filed by the Company on March 28, 2003, SEC File No. 333-104088 and incorporated by reference.
 
(18)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 31, 2002, SEC File No. 0-17276 and incorporated by reference.

71


Table of Contents

(19)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 23, 2002, SEC File No. 0-17276 and incorporated by reference.
 
(20)  Filed as an Exhibit to the Company’s Registration Statement on Form 8-A/A2, filed by the Company on April 9, 2002, SEC File No. 0-17276, and incorporated by reference.
 
(21)  Filed as an Exhibit to the Company’s Current Report on Form 8-K, filed by the Company on April 5, 2002, SEC File No. 0-17276, and incorporated by reference.
 
(22)  Filed as an Exhibit to the Company’s Registration Statement on Form S-3 dated April 12, 2002, SEC File No. 333-86148, and incorporated by reference.
 
(23)  Filed as an Exhibit to the Company’s Report on Form 10-Q/A for the quarter ended November 30, 2002, SEC File No. 0-17276 and incorporated by reference.
 
(24)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the quarter ended March 1, 2003, SEC File No. 0-17276 and incorporated by reference.
 
(25)  Filed as an Exhibit to the Company’s Current Report on Form 8-K, filed by the Company on October 20, 2004, SEC File No. 0-17276 and incorporated by reference.

  Management Contract, Compensation Plan or Arrangement

72


Table of Contents

SIGNATURES

      Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the Registrant has duly caused this Report to be signed on its behalf by the undersigned, thereunto duly authorized.

  FSI INTERNATIONAL, INC.

  By:  /s/ DONALD S. MITCHELL
 
  Donald S. Mitchell
  Chairman and Chief Executive Officer
  (Principal Executive Officer)

Dated: November 9, 2004

  By:  /s/ PATRICIA M. HOLLISTER
 
  Patricia M. Hollister
  Chief Financial Officer
  (Principal Financial and Accounting Officer)

      Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons, constituting a majority of the Board of Directors, on behalf of the Registrant and in the capacities and on the dates indicated.

James A. Bernards, Director*

Terrence W. Glarner, Director*
Willem D. Maris, Director*
Donald S. Mitchell, Director*
Krishnamurthy (“Raj”) Rajagopal, Director*
Charles R. Wofford, Director*

  * By:  /s/ PATRICIA M. HOLLISTER
 
  Patricia M. Hollister
  Attorney-in-fact

Dated: November 9, 2004

73


Table of Contents

INDEX TO EXHIBITS

                 
Exhibit Description Method of Filing



  2 .1   Agreement and Plan of Reorganization, dated as of January 21, 1999 among FSI International, Inc., BMI International, Inc. and YieldUP International Corporation.(10)     Incorporated by reference  
  2 .2   Agreement and Plan of Reorganization by and Among FSI International, Inc., Spectre Acquisition Corp., and Semiconductor Systems, Inc.(1)     Incorporated by reference  
  2 .3   Asset Purchase Agreement dated as of June 9, 1999 between FSI International, Inc. and The BOC Group, Inc.(11)     Incorporated by reference  
  3 .1   Restated Articles of Incorporation of the Company.(2)     Incorporated by reference  
  3 .2   Restated and Amended By-Laws.(19)     Incorporated by reference  
  3 .5   Articles of Amendment of Restated Articles of Incorporation.(12)     Incorporated by reference  
  3 .6   Certificate of Designation, Preferences and rights of Series A Junior Participating Preferred Shares.(8)     Incorporated by reference  
  4 .1   Form of Rights Agreement dated as of May 22, 1997 between FSI International, Inc. and Harris Trust and Savings Bank, National Association, as Rights Agent.(8)     Incorporated by reference  
  4 .2   Amendment dated March 26, 1998 to Rights Agreement dated May 22, 1997 by and between FSI International, Inc. and Harris Trust and Saving Bank, National Association as Rights Agent.(9)     Incorporated by reference  
  4 .3   Amendment dated March 9, 2000 to Rights Agreement dated May 22, 1997, as amended March 26, 1998 by and between FSI International, Inc. and Harris Trust and Savings Bank as Rights Agent.(14)     Incorporated by reference  
  4 .4   Third Amendment dated April 3, 2002 to Rights Agreement dated May 22, 1997, as amended on March 26, 1998 and March 9, 2000 by and between FSI and Harris Trust and Savings Bank, as Rights Agent.(20)     Incorporated by reference  
  4 .5   Form of Purchase Agreement, dated April 4, 2002.(21)     Incorporated by reference  
  4 .6   Schedule of Purchasers which have executed the Form of Purchase Agreement, dated April 4, 2002.(22)     Incorporated by reference  
  10 .1   FSI International, Inc. 1997 Omnibus Stock Plan (as amended and restated April 2001).(17)     Incorporated by reference  
  10 .2   Form of Incentive Stock Option Agreement for the FSI International, Inc. 1997 Omnibus Stock Plan, as amended.(25)     Incorporated by reference  
  10 .3   Form of Incentive Stock Option Agreement for Outside Directors for the FSI International, Inc. 1997 Omnibus Stock Plan, as amended.(25)     Incorporated by reference  
  10 .9   Amended and Restated Employees Stock Purchase Plan.(17)     Incorporated by reference  
  10 .10   Shareholders Agreement among FSI International, Inc. and Mitsui & Co., Ltd. and Chlorine Engineers Corp. Ltd. dated as of August 14, 1991.(3)     Incorporated by reference  
  10 .11   FSI Exclusive Distributorship Agreement dated as of August 14, 1991 between FSI International, Inc. and m•FSI, LTD(3)     Incorporated by reference  
  10 .12   FSI Licensing Agreement dated as of August 14, 1991, between FSI International, Inc. and m•FSI, LTD(3)     Incorporated by reference  
  10 .13   Amendment to FSI/Metron Technology Distribution Agreement dated July 31, 1999.(12)     Incorporated by reference  
  10 .15   License Agreement, dated October 15, 1991, between the Company and Texas Instruments Incorporated.(4)     Incorporated by reference  


Table of Contents

                 
Exhibit Description Method of Filing



  10 .16   Amendment No. 1, dated April 10, 1992, to the License Agreement, dated October 15, 1991, between the Company and Texas Instruments Incorporated.(4)     Incorporated by reference  
  10 .17   Amendment effective October 1, 1993 to the License Agreement, dated October 15, 1991 between the Company and Texas Instruments Incorporated.(5)     Incorporated by reference  
  10 .18   Amended and Restated Directors’ Nonstatutory Stock Option Plan.(6)     Incorporated by reference  
  10 .19   Management Agreement between FSI International, Inc. and Donald S. Mitchell, effective as of January 2, 2001. (Similar agreements between the Company and its executive officers have been omitted but will be filed if requested in writing by the commission.) (16)#     Incorporated by reference  
  10 .20   FSI International, Inc. 1994 Omnibus Stock Plan.(7)     Incorporated by reference  
  10 .26   Summary of Employment Arrangement between the Company and Don Mitchell dated December 12, 1999. (15)#     Incorporated by reference  
  10 .30   Employment Agreement entered into as of December 12, 1999 by and between FSI International, Inc. and Donald S. Mitchell.(13)#     Incorporated by reference  
  10 .31   Agreement made and entered into as of March 4, 2001 by and between FSI International, Inc. and Benno G. Sand. (18)#     Incorporated by reference  
  10 .32   Metron Technology Transition Agreement dated October 9, 2002 by and between FSI International, Inc. and Metron Technology, B.V., portions of which have been omitted pursuant to a request for confidential treatment. These portions are identified by [***]. (23)     Incorporated by reference  
  10 .33   First Amendment to the Transition Agreement dated February 5, 2003.(24)     Incorporated by reference  
  10 .34   Second Amendment to the Transition Agreement dated February 28, 2003.(24)     Incorporated by reference  
  10 .35   FSI/Metron Technology Distribution Agreement dated February 28, 2003 by and between FSI International, Inc. and Metron Technology, N.V.(24)     Incorporated by reference  
  10 .36   Amendment to Article 7. Warranty of Exclusive Distribution Agreement Between FSI International and m•FSI effective 16 April, 1999.     Filed herewith  
  10 .37   Amendment to FSI Exclusive Distributorship Agreement made as of July 31, 1999 among FSI International, Inc., m•FSI LTD. and BOC Edwards.     Filed herewith  
  10 .38   Amendment to Shareholders Agreement dated June 5, 1991 among FSI International, Inc. and Mitsui & Co., LTD and Chlorine Engineers Corp., LTD and MBK Project Holdings LTD. dated as of September 17, 2004.     Filed herewith  
  10 .39   Amendment to FSI Exclusive Distributorship Agreement dated August 14, 1991 between FSI International, Inc. and m•FSI LTD dated as of November 14, 2003.     Filed herewith  
  21 .0   Subsidiaries of the Company.     Filed herewith  
  23 .0   Consent of KPMG LLP.     Filed herewith  
  24 .0   Powers of Attorney from the Directors of FSI International, Inc.     Filed herewith  
  31 .1   Certification by Principal Executive Officer Pursuant to Section 302 of the Sarbanes-Oxley Act.     Filed herewith  
  31 .2   Certification by Principal Financial and Accounting Officer Pursuant to Section 302 of the Sarbanes-Oxley Act.     Field herewith  
  32 .1   Certification of Chief Executive Officer Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.     Filed herewith  


Table of Contents


  (1)  Filed as an Exhibit to the Company’s Registration Statement on Form S-4 (as amended) dated March 21, 1996, SEC File No. 333-1509 and incorporated by reference.
 
  (2)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the quarter ended February 24, 1990, SEC File No. 0-17276, and incorporated by reference.
 
  (3)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 31, 1991, as amended by Form 8 dated January 7, 1992, SEC File No. 0-17276, and incorporated by reference.
 
  (4)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 29, 1992, File No. 0-17276, and incorporated by reference.
 
  (5)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 28, 1993, SEC File No. 0-17276, and incorporated by reference.
 
  (6)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended May 28, 1994, SEC File No. 0-17276, and incorporated by reference.
 
  (7)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 27, 1994, SEC File No. 0-17276, and incorporated by reference.
 
  (8)  Filed as an Exhibit to the Company’s Report on Form 8-A, filed by the Company on June 5, 1997, SEC File No. 0-17276, and incorporated by reference.
 
  (9)  Filed as an Exhibit to the Company’s Report on Form 8-A/A-1, filed by the Company on April 16, 1998, SEC File No. 0-17276 and incorporated by reference.

(10)  Filed as an Exhibit to the Company’s Report on Form 8-K, filed by the Company on January 27, 1999, SEC File No. 0-17276 and incorporated by reference.
 
(11)  Filed as an Exhibit to the Company’s Report on Form 8-K, filed by the Company on June 24, 1999, SEC File No. 0-17276 and incorporated by reference.
 
(12)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 28, 1999, SEC File No. 0-17276, and incorporated by reference.
 
(13)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 26, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(14)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended May 27, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(15)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 26, 2000, SEC File No. 0-17276 and incorporated by reference.
 
(16)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 24, 2001, SEC File No. 0-17276 and incorporated by reference.
 
(17)  Filed as an Exhibit to the Company’s Registration Statement on Form S-8, filed by the Company on March 28, 2003, SEC File No. 333-104088 and incorporated by reference.
 
(18)  Filed as an Exhibit to the Company’s Report on Form 10-K for the fiscal year ended August 31, 2002, SEC File No. 0-17276 and incorporated by reference.
 
(19)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the fiscal quarter ended February 23, 2002, SEC File No. 0-17276 and incorporated by reference.
 
(20)  Filed as an Exhibit to the Company’s Registration Statement on Form 8-A/A2, filed by the Company on April 9, 2002, SEC File No. 0-17276, and incorporated by reference.
 
(21)  Filed as an Exhibit to the Company’s Current Report on Form 8-K, filed by the Company on April 5, 2002, SEC File No. 0-17276, and incorporated by reference.
 
(22)  Filed as an Exhibit to the Company’s Registration Statement on Form S-3 dated April 12, 2002, SEC File No. 333-86148, and incorporated by reference.
 
(23)  Filed as an Exhibit to the Company’s Report on Form 10-Q/A for the quarter ended November 30, 2002, SEC File No. 0-17276 and incorporated by reference.


Table of Contents

(24)  Filed as an Exhibit to the Company’s Report on Form 10-Q for the quarter ended March 1, 2003, SEC File No. 0-17276 and incorporated by reference.
 
(25)  Filed as an Exhibit to the Company’s Current Report on Form 8-K, filed by the Company on October 20, 2004, SEC File No. 0-17276 and incorporated by reference.

  Management Contract, Compensation Plan or Arrangement.