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UNITED STATES

SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549-1004

Form 10-Q

     
(Mark One)
   
þ
  ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1933
 
    For the quarterly period ended September 30, 2004
 
or
 
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
 
    For the transition period from            to

Commission file number 1-4682

Thomas & Betts Corporation

(Exact name of registrant as specified in its charter)
     
Tennessee
  22-1326940
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)
 
8155 T&B Boulevard    
Memphis, Tennessee   38125
(Address of principal executive offices)   (Zip Code)

(901) 252-8000

(Registrant’s telephone number, including area code)

      Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes þ     No o

      Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).     Yes þ     No o

      Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.

         
Outstanding Shares
Title of Each Class at November 1, 2004


Common Stock, $.10 par value
    59,021,776  




THOMAS & BETTS CORPORATION AND SUBSIDIARIES

TABLE OF CONTENTS

               
Page

 PART I. FINANCIAL INFORMATION        
         
          2  
          3  
          4  
          5  
      15  
      27  
      29  
 PART II. OTHER INFORMATION        
      30  
      30  
 SIGNATURE     31  
 EXHIBIT INDEX     32  
 Letter Agreement
 Indemnity Agreement
 Statement re Computation of Ratio of Earnings to Fixed Charges
 Certification of Principal Executive Officer
 Certification of Principal Financial Officer
 Certification Pursuant to Rule 13a-14(b) or Rule 15d-14(b)

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Table of Contents

PART I. FINANCIAL INFORMATION

 
Item 1. Financial Statements

THOMAS & BETTS CORPORATION AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF OPERATIONS

(In thousands, except per share data)
(Unaudited)
                                   
Quarter Ended Nine Months Ended


September 30, September 28, September 30, September 28,
2004 2003 2004 2003




Net sales
  $ 394,211     $ 338,691     $ 1,116,172     $ 972,834  
Cost of sales
    284,237       254,172       799,245       719,760  
     
     
     
     
 
 
Gross margin
    109,974       84,519       316,927       253,074  
Selling, general and administrative
    68,663       66,950       213,311       208,500  
Other operating expense (income), net
          (8,850 )           (8,850 )
     
     
     
     
 
 
Earnings from operations
    41,311       26,419       103,616       53,424  
Income from unconsolidated companies
    632       441       1,852       1,853  
Interest expense, net
    (8,162 )     (9,682 )     (23,260 )     (27,101 )
Other (expense) income, net
    995       (1,079 )     (97 )     (1,450 )
Gain on sale of equity interest
    12,978             12,978        
     
     
     
     
 
 
Earnings before income taxes
    47,754       16,099       95,089       26,726  
Income tax provision
    14,326       4,347       26,080       3,216  
     
     
     
     
 
Net earnings
  $ 33,428     $ 11,752     $ 69,009     $ 23,510  
     
     
     
     
 
Earnings per share:
                               
 
Basic
  $ 0.57     $ 0.20     $ 1.18     $ 0.40  
     
     
     
     
 
 
Diluted
  $ 0.56     $ 0.20     $ 1.17     $ 0.40  
     
     
     
     
 
Average shares outstanding:
                               
 
Basic
    58,724       58,466       58,513       58,428  
 
Diluted
    59,468       58,473       59,128       58,433  

The accompanying Notes are an integral part of these Consolidated Financial Statements.

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Table of Contents

THOMAS & BETTS CORPORATION AND SUBSIDIARIES

CONSOLIDATED BALANCE SHEETS
(In thousands)
(Unaudited)
                     
September 30, December 31,
2004 2003


ASSETS
Current Assets
               
 
Cash and cash equivalents
  $ 334,566     $ 387,425  
 
Marketable securities
    1,758       1,704  
 
Receivables, net
    220,313       168,542  
 
Inventories:
               
   
Finished goods
    105,684       95,993  
   
Work-in-process
    33,048       30,904  
   
Raw materials
    76,886       63,346  
     
     
 
 
Total inventories
    215,618       190,243  
     
     
 
 
Deferred income taxes
    49,008       50,016  
 
Prepaid expenses
    9,801       14,349  
     
     
 
Total Current Assets
    831,064       812,279  
     
     
 
Property, plant and equipment
               
 
Land
    14,168       15,927  
 
Buildings
    172,247       173,985  
 
Machinery and equipment
    609,048       604,791  
 
Construction-in-progress
    11,151       9,163  
     
     
 
      806,614       803,866  
 
Less accumulated depreciation
    (530,141 )     (500,156 )
     
     
 
Net property, plant and equipment
    276,473       303,710  
     
     
 
Goodwill
    455,391       455,113  
Investments in unconsolidated companies
    114,383       121,732  
Deferred income taxes
    45,173       52,707  
Other assets
    36,017       37,084  
     
     
 
Total Assets
  $ 1,758,501     $ 1,782,625  
     
     
 
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
Current Liabilities
               
 
Current maturities of long-term debt
  $ 8,989     $ 133,344  
 
Accounts payable
    138,155       113,724  
 
Accrued liabilities
    109,349       111,478  
 
Income taxes payable
    11,035       6,414  
     
     
 
Total Current Liabilities
    267,528       364,960  
     
     
 
Long-Term Liabilities
               
 
Long-term debt
    546,077       551,972  
 
Other long-term liabilities
    128,892       134,266  
Shareholders’ Equity
               
 
Common stock
    5,900       5,848  
 
Additional paid-in capital
    355,872       345,646  
 
Retained earnings
    505,997       436,988  
 
Unearned compensation-restricted stock
    (2,384 )     (2,014 )
 
Accumulated other comprehensive income (loss)
    (49,381 )     (55,041 )
     
     
 
Total Shareholders’ Equity
    816,004       731,427  
     
     
 
Total Liabilities and Shareholders’ Equity
  $ 1,758,501     $ 1,782,625  
     
     
 

The accompanying Notes are an integral part of these Consolidated Financial Statements.

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Table of Contents

THOMAS & BETTS CORPORATION AND SUBSIDIARIES

CONSOLIDATED STATEMENTS OF CASH FLOWS

(In thousands)
(Unaudited)
                     
Nine Months Ended

September 30, September 28,
2004 2003


Cash Flows from Operating Activities:
               
Net earnings
  $ 69,009     $ 23,510  
Adjustments:
               
 
Depreciation and amortization
    39,739       37,455  
 
Amortization of restricted stock
    1,959       2,075  
 
Undistributed earnings from unconsolidated companies
    (1,852 )     (1,853 )
 
Mark-to-market adjustment for derivative instruments
    (436 )     (30 )
 
(Gain) Loss on sale of property, plant and equipment
    (645 )     834  
 
Gain on sale of equity interest
    (12,978 )      
 
Deferred income taxes
    11,307       (9,590 )
 
Changes in operating assets and liabilities — net:
               
   
Receivables
    (51,547 )     (28,288 )
   
Inventories
    (25,018 )     10,232  
   
Accounts payable
    24,311       (2,605 )
   
Accrued liabilities
    (2,273 )     (3,554 )
   
Income taxes payable
    4,420       (2,961 )
   
Other
    3,026       11,302  
     
     
 
Net cash provided by (used in) operating activities
    59,022       36,527  
     
     
 
Cash Flows from Investing Activities:
               
 
Purchases of property, plant and equipment
    (15,604 )     (19,392 )
 
Proceeds from sale of property, plant and equipment
    4,941       266  
 
Proceeds from sale of equity interest
    20,929        
 
Marketable securities acquired
    (523 )     (30,941 )
 
Proceeds from matured marketable securities
    446       79,277  
     
     
 
Net cash provided by (used in) investing activities
    10,189       29,210  
     
     
 
Cash Flows from Financing Activities:
               
 
Proceeds from long-term debt and other borrowings
          125,191  
 
Repayment of long-term debt and other borrowings
    (130,791 )     (65,341 )
 
Stock options exercised
    7,069        
 
Debt issuance costs on recapitalization
          (3,807 )
     
     
 
Net cash provided by (used in) financing activities
    (123,722 )     56,043  
     
     
 
Effect of exchange-rate changes on cash
    1,652       6,031  
     
     
 
 
Net increase (decrease) in cash and cash equivalents
    (52,859 )     127,811  
 
Cash and cash equivalents — beginning of period
    387,425       177,994  
     
     
 
 
Cash and cash equivalents — end of period
  $ 334,566     $ 305,805  
     
     
 
Cash payments for interest
  $ 35,088     $ 38,586  
Cash payments for income taxes
  $ 10,528     $ 13,231  

The accompanying Notes are an integral part of these Consolidated Financial Statements.

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Table of Contents

THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(UNAUDITED)
 
1. Basis of Presentation

      In the opinion of management, the accompanying consolidated financial statements contain all adjustments necessary for the fair presentation of the Corporation’s financial position as of September 30, 2004, and December 31, 2003, and the results of operations and cash flows for the periods ended September 30, 2004, and September 28, 2003.

      Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America (GAAP) have been condensed or omitted. These consolidated financial statements should be read in conjunction with the consolidated financial statements and notes thereto included in the Corporation’s Annual Report on Form 10-K for the fiscal period ended December 31, 2003. The results of operations for the periods ended September 30, 2004, and September 28, 2003, are not necessarily indicative of the operating results for the full year.

      Certain reclassifications have been made to prior periods to conform to the current year presentation.

 
2. Basic and Diluted Earnings Per Share

      The following is a reconciliation of the numerators and denominators of the basic and diluted earnings per share computations:

                                   
Quarter Ended Nine Months Ended


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands, except per share data)



Net earnings
  $ 33,428     $ 11,752     $ 69,009     $ 23,510  
Basic:
                               
 
Average shares outstanding
    58,724       58,466       58,513       58,428  
     
     
     
     
 
 
Basic earnings per share
  $ 0.57     $ 0.20     $ 1.18     $ 0.40  
     
     
     
     
 
Diluted shares:
                               
 
Average shares outstanding
    58,724       58,466       58,513       58,428  
 
Additional shares from the assumed exercise of stock options and vesting of restricted stock
    744       7       615       5  
     
     
     
     
 
      59,468       58,473       59,128       58,433  
     
     
     
     
 
Diluted earnings per share
  $ 0.56     $ 0.20     $ 1.17     $ 0.40  
     
     
     
     
 

      Out-of-the-money options for the purchase of shares of Common Stock that were excluded because of their anti-dilutive effect totaled 1.8 million shares for the third quarter of 2004 and 5.5 million for the third quarter of 2003. These out-of-the-money options totaled 1.8 million for the first nine months of 2004 and 5.6 million shares for the first nine months of 2003.

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)
 
3. Stock-Based Compensation

      The Corporation applies the intrinsic-value-based method to account for its fixed-plan stock options. The following table illustrates the effect on net earnings and earnings per share if the Corporation had applied the fair value recognition provisions of Statement of Financial Accounting Standards (SFAS) No. 123, “Accounting for Stock-Based Compensation,” to stock-based employee compensation.

                                     
Quarter Ended Nine Months Ended


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands, except per share data)



Net earnings, as reported
  $ 33,428     $ 11,752     $ 69,009     $ 23,510  
 
Deduct total incremental stock-based compensation expense determined under fair-value-based method for all awards, net of related tax effects
    (871 )     (1,108 )     (3,283 )     (3,530 )
     
     
     
     
 
 
Pro forma net earnings
  $ 32,557     $ 10,644     $ 65,726     $ 19,980  
     
     
     
     
 
 
Earnings per share:
                               
   
Basic — as reported
  $ 0.57     $ 0.20     $ 1.18     $ 0.40  
     
     
     
     
 
   
Basic — pro forma
  $ 0.55     $ 0.18     $ 1.12     $ 0.34  
     
     
     
     
 
   
Diluted — as reported
  $ 0.56     $ 0.20     $ 1.17     $ 0.40  
     
     
     
     
 
   
Diluted — pro forma
  $ 0.55     $ 0.18     $ 1.12     $ 0.34  
     
     
     
     
 

      A valuation using the fair-value-based accounting method has been made for applicable stock options granted as of September 30, 2004, and September 28, 2003. That valuation was performed using the Black-Scholes option-pricing model.

 
4. Income Taxes

      The Corporation’s income tax provision for the third quarter 2004 was $14.3 million, or an effective rate of 30.0% of pre-tax income, compared to a tax provision in the third quarter 2003 of $4.3 million.

      The Corporation’s income tax provision for the first nine months of 2004 was $26.1 million, or an effective rate of 27.4% compared to a tax provision in the first nine months of 2003 of $3.2 million. Both the first nine months of 2004 and 2003 included tax benefits ($1.5 million for 2004 and $4.0 million for 2003) resulting from the favorable completion of tax audits and a corresponding reduction in tax exposure.

      Realization of the deferred tax assets is dependent upon the Corporation’s ability to generate sufficient future taxable income and, if necessary, execution of its tax planning strategies. Management believes that it is more-likely-than-not that future taxable income and tax planning strategies, based on tax laws in effect as of September 30, 2004, will be sufficient to realize the recorded deferred tax assets, net of the existing valuation allowance at September 30, 2004. Management considers the scheduled reversal of deferred tax liabilities, projected future taxable

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

income and tax planning strategies in making this assessment. Management has identified certain tax planning strategies that it could utilize to avoid the loss carryforwards expiring prior to their realization. These tax planning strategies include primarily sales of non-core assets. Projected future taxable income is based on management’s forecast of the operating results of the Corporation, and there can be no assurance that such results will be achieved. Management periodically reviews such forecasts in comparison with actual results and expected trends. In the event management determines that sufficient future taxable income, in light of tax planning strategies, may not be generated to fully realize the net deferred tax assets, the Corporation will increase the valuation allowance by a charge to income tax expense in the period of such determination. Additionally, if events occur in subsequent periods to indicate that a previously recorded valuation allowance is no longer needed, the Corporation will decrease the valuation allowance by providing an income tax benefit in the period of such determination.

 
5. Comprehensive Income

      Total comprehensive income and its components are as follows:

                                 
Quarter Ended Nine Months Ended


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands)



Net income
  $ 33,428     $ 11,752     $ 69,009     $ 23,510  
Foreign currency translation adjustments
    11,788       248       5,693       32,608  
Unrealized gains (losses) on securities
    (8 )     (56 )     (33 )     (162 )
     
     
     
     
 
Comprehensive income
  $ 45,208     $ 11,944     $ 74,669     $ 55,956  
     
     
     
     
 
 
6. Derivative Instruments

      The Corporation is exposed to market risk from changes in raw material prices, foreign-exchange rates, and interest rates. At times, the Corporation may enter into various derivative instruments to manage certain of those risks. The Corporation does not enter into derivative instruments for speculative or trading purposes.

 
Commodities Futures Contracts

      The Corporation is exposed to risk from fluctuating prices for certain materials used to manufacture its products, such as: steel, aluminum, zinc, copper, resins and rubber compounds. At times, some of the risk associated with usage of copper, zinc and aluminum is mitigated through the use of futures contracts that fix the price the Corporation will pay for a commodity. Commodities futures contracts utilized by the Corporation have not previously been designated as hedging instruments and do not qualify for hedge accounting treatment under the provisions of SFAS No. 133 and SFAS No. 138. Mark-to-market gains and losses for commodities futures, if any, are recorded in cost of sales. As of September 30, 2004, the Corporation had outstanding commodities futures contracts with a notional amount of $13.3 million and a market value of $1.6 million. As of December 31, 2003, the Corporation had outstanding commodities futures

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

contracts with a notional amount of $12.2 million and a market value of $1.1 million. Cost of sales for the quarter ended September 30, 2004, reflects a gain of $0.6 million related to the mark-to-market adjustments for commodities futures contracts and a negligible effect for the quarter ended September 28, 2003. Cost of sales for the nine months ended September 30, 2004, reflects a gain of $0.4 million related to the mark-to-market adjustments for commodities futures contracts and a negligible effect for the nine months ended September 28, 2003.

 
Forward Foreign Exchange Contracts

      From time to time, the Corporation utilizes forward foreign exchange contracts for the sale or purchase of foreign currencies (principally European currencies). Forward foreign exchange contracts utilized by the Corporation have not previously been designated as hedging instruments and do not qualify for hedge accounting treatment under the provisions of SFAS No. 133 and SFAS No. 138. Mark-to-market gains and losses for forward foreign exchange contracts, if any, are recorded in other expense, net. As of September 30, 2004, the Corporation had no outstanding forward exchange contracts related to foreign currencies. As of December 31, 2003, the Corporation had outstanding forward sale contracts with a notional amount of $14.2 million related to European currencies. Other expense, net for the quarters and nine months ended September 30, 2004, and September 28, 2003, reflected no impact from mark-to-market adjustments for forward foreign exchange contracts.

 
Interest Rate Swap Agreements

      As of December 31, 2003, the Corporation had interest rate swap agreements totaling a notional amount of $250 million with approximately one-third maturing in each of the years 2008, 2009 and 2013. In August 2004, the Corporation terminated portions of its interest rate swap agreements totaling a notional amount of $84.7 million relating to the debt securities maturing in 2008 and 2009. The approximate $0.1 million received by the Corporation from terminating its previous position will reduce the future effective interest rate of the underlying debt instruments.

      Outstanding interest rate swaps qualify for the short-cut method of accounting for a fair value hedge under SFAS No. 133. The amount to be paid or received under the interest rate swap agreements is recorded as a component of net interest expense. Net interest expense for the quarter ended September 30, 2004, reflects a benefit of $1.1 million associated with these interest rate swap agreements and a benefit of $1.7 million for the quarter ended September 28, 2003. Net interest expense for the nine months ended September 30, 2004, reflects a benefit of $4.3 million associated with these interest rate swap agreements and a benefit of $4.6 million for the nine months ended September 28, 2003.

      At September 30, 2004, the net out-of-the-money fair value of the interest rate swaps was $3.2 million, which is comprised of $3.5 million classified in other long-term liabilities and $0.3 million classified in other long-term assets, with an off-setting $3.2 million net decrease in the book value of the debt hedged. At December 31, 2003, the net out-of-the-money fair value of the interest rate swaps was $4.3 million, which is comprised of $4.9 million classified in other

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

long-term liabilities and $0.6 million classified in other long-term assets, with an off-setting $4.3 million net decrease in the book value of the debt hedged.

 
7. Debt

      The Corporation’s long-term debt at September 30, 2004, and December 31, 2003, was:

                   
September 30, December 31,
2004 2003
(In thousands)

Unsecured notes
               
 
8.25% Notes due 2004
  $     $ 124,997 (a)
 
6.50% Notes due 2006
    151,217       151,927  
 
7.25% Notes due 2013(b)
    121,487       120,062  
Unsecured medium-term notes
               
 
6.63% Medium-term notes due 2008(b)
    115,088       115,216  
 
6.39% Medium-term notes due 2009(b)
    150,228       150,276  
Non-U.S. borrowings due through 2005
    5,751       5,751  
Industrial revenue bonds due through 2008
    6,355       7,055  
Other, including capital leases
    4,940       10,032  
     
     
 
Long-term debt (including current maturities)
    555,066       685,316  
Less current portion
    8,989       133,344  
     
     
 
Long-term debt
  $ 546,077     $ 551,972  
     
     
 


 
(a) Paid in January 2004 from available cash resources.
 
(b) See Note 6 regarding interest rate swap agreements.

      The Corporation has a $175 million committed revolving credit facility with a bank group that is secured by, among other things, accounts receivable, inventory and equipment located in the United States. The credit facility contains, among other things, conditions precedent for borrowing; covenants which, under certain conditions, could limit or restrict investments, disposition of collateral and payment of dividends; financial covenants regarding additional debt, liens, minimum liquidity and capital expenditures; and standard events of default. The Corporation pays an annual unused commitment fee of 62.5 basis points on the undrawn balance to maintain this facility. No borrowings were outstanding under this facility as of September 30, 2004. Any borrowings outstanding as of June 2006 would mature on that date.

      Outstanding letters of credit, which reduced availability under the credit facility, amounted to $32.3 million at September 30, 2004. At times, the Corporation is required, under certain contracts, to provide letters of credit that may be drawn in the event the Corporation fails to perform under contracts entered into in the normal course of its business activities. Such performance related letters of credit totaled $0.3 million at September 30, 2004. The remaining letters of credit relate to third-party insurance claims processing, existing debt obligations and certain tax incentive programs.

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

      The Corporation has a CAD$45 million (approximately US$35 million) committed revolving credit facility with a Canadian bank that is secured by inventory and accounts receivable located in Canada. The Corporation pays an annual unused commitment fee of 27.5 basis points on the undrawn balance to maintain this facility. This facility matures in September 2006 and no borrowings were outstanding as of September 30, 2004.

      The Corporation has a EUR10 million (approximately US$12 million) committed revolving credit facility with a European bank that is secured by inventory and receivables located in Europe. The Corporation pays an annual unused commitment fee of 62.5 basis points on the undrawn balance to maintain this facility. This facility has an indefinite maturity and no borrowings were outstanding as of September 30, 2004.

      As of September 30, 2004, the Corporation’s aggregate availability of funds under its credit facilities is approximately $185.0 million, after deducting outstanding letters of credit. Availability under the revolving credit facilities increases or decreases with fluctuations in the value of the underlying collateral and is subject to the satisfaction of various covenants and conditions to borrowing. The Corporation has the option, at the time of drawing funds under any of the credit facilities, of selecting an interest rate based on a number of benchmarks including LIBOR, the federal funds rate, or the prime rate of the agent bank. These are back up facilities which have not been utilized and the Corporation currently does not expect to utilize these facilities in the foreseeable future.

 
8. Assets Held for Sale

      Approximately $41 million of previously held for sale assets associated with certain communications product lines in the Electrical segment were reclassified as assets held and used as of March 30, 2003. This reflected the Corporation’s decision during the second quarter of 2003 to no longer actively pursue a sale of those assets. The previous cessation of depreciation on these assets during the first quarter of 2003 was $1.8 million. No reinstatement of previous depreciation is required for these assets and the Corporation began prospective depreciation in the second quarter of 2003.

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NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)
 
9. Pension and Post-Retirement Benefits

      Net periodic cost for the Corporation’s defined benefit pension plans and for post-retirement health-care and life insurance benefits included the following components:

                                   
Quarter Ended

Pension Benefits Post-Retirement Benefits


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands)



Service cost — benefits earned during the period
  $ 2,584     $ 1,982     $ 4     $ 4  
Interest cost on projected benefit obligation
    4,985       4,461       247       256  
Expected return on plan assets
    (4,681 )     (4,081 )            
Net amortization of unrecognized:
                               
 
Transition obligation (asset)
    (2 )     (8 )     192       191  
 
Prior service cost (gain)
    319       272       (58 )     (58 )
 
Plan net loss (gain)
    969       725       (7 )     (120 )
 
Settlement loss
    191                    
     
     
     
     
 
Net periodic pension cost
  $ 4,365     $ 3,351     $ 378     $ 273  
     
     
     
     
 
                                   
Nine Months Ended

Pension Benefits Post-Retirement Benefits


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands)



Service cost — benefits earned during the period
  $ 6,938     $ 5,941     $ 13     $ 13  
Interest cost on projected benefit obligation
    14,101       13,378       740       768  
Expected return on plan assets
    (13,629 )     (12,242 )            
Net amortization of unrecognized:
                               
 
Transition obligation (asset)
    (6 )     (23 )     575       575  
 
Prior service cost (gain)
    825       814       (175 )     (175 )
 
Plan net loss (gain)
    2,904       2,173       (20 )     (361 )
 
Settlement loss
    1,916                    
     
     
     
     
 
Net periodic pension cost
  $ 13,049     $ 10,041     $ 1,133     $ 820  
     
     
     
     
 

      The Corporation disclosed in its Annual Report on Form 10-K for the fiscal year ended December 31, 2003, that it expected to contribute $6 million to its qualified pension plans in 2004. As of September 30, 2004, approximately $5 million of contributions had been made. The Corporation presently anticipates contributing an additional $1 million to fund its qualified pension plans during 2004. As of September 30, 2004, the Corporation had contributed approximately $4 million to its non-qualified pension plans to fund withdrawals and presently does not anticipate further contributions to those plans during 2004.

 
10. Segment Disclosures

      The Corporation has three reportable segments: Electrical, Steel Structures and HVAC. During the second quarter of 2004, the Corporation aggregated its Communications segment, which had previously been reported separately, into its Electrical segment. The Electrical

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NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

segment and the former Communications segment have similar business and economic characteristics. Segment information for prior periods has been conformed to the current presentation.

      The Electrical segment designs, manufactures and markets thousands of different connectors, components and other products for electrical applications. The Steel Structures segment designs, manufactures and markets tubular steel transmission and distribution poles and lattice steel transmission towers for North American power and telecommunications companies. The HVAC segment designs, manufactures and markets heating and ventilation products for commercial and industrial buildings.

      The Corporation’s reportable segments are based on a combination of product lines and channels to market, and represent the primary mode used to assess allocation of resources and performance. The Corporation evaluates its business segments on the basis of segment earnings, with segment earnings defined as earnings from continuing operations before interest, taxes, asset impairments, restructuring charges and certain other charges. The Corporation has no material inter-segment sales.

                                   
Quarter Ended Nine Months Ended


September 30, September 28, September 30, September 28,
2004 2003 2004 2003
(In thousands)



Net sales:
                               
 
Electrical
  $ 323,750     $ 289,389     $ 932,449     $ 828,643  
 
Steel Structures
    42,423       23,545       98,504       66,856  
 
HVAC
    28,038       25,757       85,219       77,335  
     
     
     
     
 
 
Total net sales
  $ 394,211     $ 338,691     $ 1,116,172     $ 972,834  
     
     
     
     
 
Segment earnings:
                               
 
Electrical
  $ 34,165     $ 17,634     $ 90,846     $ 42,647  
 
Steel Structures
    5,910       2,680       9,091       4,202  
 
HVAC
    1,868       1,353       5,531       3,235  
     
     
     
     
 
 
Total reportable segment earnings
    41,943       21,667       105,468       50,084  
Interest expense, net
    (8,162 )     (9,682 )     (23,260 )     (27,101 )
Gain on sale of equity interest
    12,978             12,978        
Other (expense) income, net
    995       4,114       (97 )     3,743  
     
     
     
     
 
Earnings before income taxes
  $ 47,754     $ 16,099     $ 95,089     $ 26,726  
     
     
     
     
 
 
11. Contingencies
 
Legal Proceedings
 
Kaiser Litigation

      By July 5, 2000, Kaiser Aluminum, its property insurers, 28 Kaiser injured workers, nearby businesses, and 18,000 residents near the Kaiser facility in Louisiana certified as a class, filed product liability and business interruption cases against the Corporation and six other defendants

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THOMAS & BETTS CORPORATION AND SUBSIDIARIES

NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

in Louisiana state court seeking damages in excess of $550 million. These cases alleged that a Thomas & Betts cable tie mounting base failed thereby allowing bundled cables to come in contact with a 13.8 kv energized bus bar. This alleged electrical fault supposedly initiated a series of events culminating in an explosion, which leveled 600 acres of the Kaiser facility.

      A seven-week trial in the fall of 2001 resulted in a jury verdict in favor of the Corporation. However, 13 months later, the trial court overturned that verdict in granting plaintiffs’ judgment notwithstanding the verdict motions. On December 17, 2002, the trial court judge found the Thomas & Betts’ product, an adhesive backed mounting base, to be unreasonably dangerous and therefore assigned 25% fault to T&B. The judge set the damages for the injured worker at $20 million and the damages for Kaiser at $335 million. The judgment did not address damages for nearby businesses or 18,000 residents near the Kaiser facility. The Corporation’s 25% allocation is $88.8 million, plus legal interest. The Corporation has appealed this ruling. Management believes there are meritorious defenses to the claim and intends to contest the litigation vigorously.

      The appeal required a bond in the amount of $104 million (the judgment plus legal interest). Plaintiffs successfully moved the trial court to increase the bond to $156 million. The Corporation’s liability insurers have secured the $156 million bond.

      In regard to the $88.8 million Kaiser judgment allocation discussed above, the Corporation has not reflected a liability in its financial statements because management believes meritorious defenses exist for this claim and thus management does not believe a loss is probable. Further, until there are new developments in the case that would provide more definitive amounts, management cannot provide any better range of possible losses than zero to the amount of the judgment. The Corporation has insurance coverage in excess of the judgment.

      The nearby businesses have made demands for unspecified damages, but to date, no discovery has taken place.

      In early fourth quarter 2004, the Corporation and the class reached settlement for claims by the class members (18,000 residents near the Kaiser facility). The settlement extinguishes the claims of all class members and includes indemnity of the Corporation against future potential claims asserted by class members or those class members who opted out of the settlement process. Also in early fourth quarter 2004, the court approved the class settlement at a fairness hearing. The $3.75 million class settlement amount has been paid directly by an insurer of the Corporation into a trust for the benefit of class members. The $3.75 million class settlement has been reflected in the Corporation’s September 30, 2004 balance sheet in accrued liabilities, with a corresponding amount of insurance recoveries reflected in receivables.

 
Asbestos

      The Corporation and two subsidiaries, Amerace Corporation and L.E. Mason (Red Dot), acquired respectively in 1995 and 1999, are subject to asbestos lawsuits in Mississippi, New Jersey and four other states, related to either undefined and unidentified or historic products. In all cases, the Corporation is investigating these allegations. Amerace is one of hundreds of defendants and Red Dot and the Corporation are one of dozens of defendants. No product of

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NOTES TO CONSOLIDATED

FINANCIAL STATEMENTS (UNAUDITED) — (Continued)

Amerace, Red Dot or Thomas and Betts that has been identified in these cases contains or contained asbestos. The Corporation has been dismissed in two of the lawsuits. In the Amerace litigation, four lawsuits have already been dismissed. Potential exposure at this time, if any, cannot be estimated. Management believes, however, that there is no merit to these claims, that damages, if any, are remote and believes that a loss is not probable in any of these cases. Insurance coverage is available in connection with these claims.

 
Other Legal Matters

      The Corporation is also involved in legal proceedings and litigation arising in the ordinary course of business. In those cases where the Corporation is the defendant, plaintiffs may seek to recover large and sometimes unspecified amounts, or other types of relief and some matters may remain unresolved for several years. Such matters may be subject to many uncertainties and outcomes are not predictable with assurance. The Corporation has provided for losses to the extent probable and estimable; however, additional losses, even though not anticipated, could be material with respect to the Corporation’s financial position, results of operations or liquidity in any given period.

 
12. Gain on Sale of Equity Interest

      The Corporation sold its 49.9% interest in Euromold NV in September 2004 for $20.9 million in cash and recognized a pre-tax gain of $13.0 million. Prior to the sale, the Corporation had recognized net earnings from this equity interest of $1.3 million during the nine months ended September 30, 2004, and $1.5 million during the year ended December 31, 2003.

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Executive Overview

 
Introduction

      Thomas & Betts Corporation is a leading designer and manufacturer of connectors and components for electrical markets. We are also a leading producer of highly engineered steel structures used primarily for utility power lines, and industrial heating units. We operate approximately 130 manufacturing, distribution and office facilities around the world in approximately 20 countries. Manufacturing, marketing and sales activities are concentrated primarily in North America and Europe.

      We sell our products

  •  through electrical, telephone, cable and heating, ventilation and air-conditioning distributors;
 
  •  directly to original equipment manufacturers and certain end users; and
 
  •  through mass merchandisers, catalog merchandisers and home improvement centers.

      We pursue growth through market penetration, new product development, and, at times, acquisitions.

 
2004 Outlook

      We are expecting modest volume improvement in the fourth quarter compared to last year, except in our Steel Structures segment where demand is significantly stronger. Based on this outlook, we believe that our full-year 2004 net earnings per diluted share will fall within the range of $1.48 to $1.53, a substantial improvement over the $0.73 per diluted share reported in 2003.

      We have experienced higher costs of raw materials — especially steel — during the first nine months of 2004 and expect this trend to continue through the balance of 2004. To date, we have been able to offset these higher raw materials costs primarily with price increases. In the fourth quarter, we anticipate slightly higher material costs than in the third quarter. We continue to believe that the higher raw materials costs during the remainder of 2004 will be largely offset through higher prices for our products. However, the current competitive environment could make fully recovering these additional costs more difficult. Additionally, we face the possibility of limited availability for steel — primarily in our highly-engineered Steel Structures segment — during the remainder of 2004, but continue to work closely with our steel suppliers to avoid any serious disruption to our operations.

 
Business Risks

      There are many factors that could pose a risk to our business and our ability to execute our business plan, some of which are beyond our control. A description of these factors is included in the “Business Risks” section of our Annual Report on Form 10-K for the fiscal year ended December 31, 2003. These factors include, but are not limited to:

     •  Risks Related to Credit Quality of Customers
 
     •  Negative Economic Conditions May Adversely Affect Performance

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     •  Changes in Customer Demand
 
     •  Adverse Regulatory, Environmental, Monetary or Other Governmental Policies Which May Affect Profitability
 
     •  Adequacy of Insurance
 
     •  Terrorist Acts and Acts of War

 
Forward-Looking Statements

      This Report includes forward-looking statements that are subject to risks and uncertainties in our operations, business, economic and political environment. Statements that contain words such as “achieve,” “believes,” “expects,” “trend,” “continue,” “should,” “could,” “may,” “plan,” “possibility,” “projected,” “will” or similar expressions are forward-looking statements. Such statements are subject to risks and uncertainties, and many factors could affect the future financial results of the Corporation. Accordingly, actual results or achievements may differ materially from those expressed or implied by the forward-looking statements contained in this Report. For more information about these risks and uncertainties please see the section entitled, “Caution Regarding Forward-Looking Statements” contained in our Annual Report on Form 10-K for the fiscal period ended December 31, 2003.

Comparison of Periods in 2004 with Periods in 2003

 
Overview

      Our earnings from operations for the third quarter and first nine months of 2004 were up significantly compared to the prior-year periods. These earnings improvements reflect increased current year demand in all of our segments, with our plants benefiting from better absorption on the increased sales volumes. Additionally, increased demand during the third quarter resulted from severe weather in the southeast United States, which benefitted utility-related products primarily in our Steel Structures segment. Although we experienced rising raw material costs — especially steel — during 2004, the effect on results for the third quarter and first nine months of 2004 were minimal as the higher raw materials costs were largely offset through higher prices for our products. Finally, our prior year earnings from operations for the third quarter and first nine months of 2003 included a pre-tax benefit of $8.9 million for the favorable settlement of a commercial lawsuit.

      Our net earnings for the third quarter and first nine months of 2004 included a $13.0 million pre-tax gain related to the sale of a minority interest in a European joint venture.

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Consolidated Results

                                   
Quarter Ended

September 30, 2004 September 28, 2003


In % of Net In % of Net
Millions Sales Millions Sales




Net sales
  $ 394.2       100.0     $ 338.7       100.0  
Cost of sales
    284.2       72.1       254.2       75.0  
     
     
     
     
 
Gross profit
    110.0       27.9       84.5       25.0  
Selling, general and administrative
    68.7       17.4       67.0       19.8  
Other operating expense (income), net
                (8.9 )     (2.6 )
     
     
     
     
 
Earnings from operations
    41.3       10.5       26.4       7.8  
Income from unconsolidated companies
    0.6       0.1       0.5       0.2  
Interest expense, net
    (8.2 )     (2.1 )     (9.7 )     (2.9 )
Other (expense) income, net
    1.0       0.3       (1.1 )     (0.3 )
Gain on sale of equity interest
    13.0       3.3              
     
     
     
     
 
Earnings before income taxes
    47.7       12.1       16.1       4.8  
Income tax provision
    14.3       3.6       4.3       1.3  
     
     
     
     
 
Net earnings
  $ 33.4       8.5     $ 11.8       3.5  
     
     
     
     
 
Per share earnings:
                               
 
Basic
  $ 0.57             $ 0.20          
     
             
         
 
Diluted
  $ 0.56             $ 0.20          
     
             
         

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Nine Months Ended

September 30, 2004 September 28, 2003


In % of Net In % of Net
Millions Sales Millions Sales




Net sales
  $ 1,116.2       100.0     $ 972.8       100.0  
Cost of sales
    799.3       71.6       719.7       74.0  
     
     
     
     
 
Gross profit
    316.9       28.4       253.1       26.0  
Selling, general and administrative
    213.3       19.1       208.6       21.4  
Other operating expense (income), net
                (8.9 )     (0.9 )
     
     
     
     
 
Earnings from operations
    103.6       9.3       53.4       5.5  
Income from unconsolidated companies
    1.9       0.2       1.9       0.2  
Interest expense, net
    (23.3 )     (2.1 )     (27.1 )     (2.8 )
Other (expense) income, net
    (0.1 )                  
Gain on sale of equity interest
    13.0       1.1       (1.5 )     (0.2 )
     
     
     
     
 
Earnings before income taxes
    95.1       8.5       26.7       2.7  
Income tax provision
    26.1       2.3       3.2       0.3  
     
     
     
     
 
Net earnings
  $ 69.0       6.2     $ 23.5       2.4  
     
     
     
     
 
Per share earnings:
                               
 
Basic
  $ 1.18             $ 0.40          
     
             
         
 
Diluted
  $ 1.17             $ 0.40          
     
             
         
 
Net Sales and Gross Profit

      Our third quarter 2004 net sales were up $55.5 million, or 16.4%, from the prior-year period. Favorable foreign currency exchange accounted for approximately $8 million of the increase. For the first nine months of 2004, net sales were up $143.3, or 14.7% from the prior-year period. Favorable foreign currency exchange accounted for approximately $30 million of the year to date increase. These increases in sales also reflect raw material-related price increases and sales volume improvements across all of our business segments.

      The third quarter 2004 gross margin was 27.9% of net sales. In the third quarter 2003, our gross margin was 25.0%, including $3.7 million in charges related to closing a satellite distribution center. For the first nine months of 2004, our gross margin was 28.4% of net sales, compared to 26.0% in the prior-year period. These gross margin improvements reflect increased sales volumes with our plants benefiting from better absorption. Rising raw material costs had a minimal impact on our 2004 results, as increases were largely off-set through higher prices for our products. Our year to date gross margin in 2003 reflected a first quarter benefit of $1.8 million from the cessation of depreciation on assets previously held for sale.

 
Expenses

      Third quarter 2004 selling, general and administrative (SG&A) expense was $68.7 million or 17.4% of net sales, compared to $67.0 million or 19.8% of net sales in the prior-year period. For the first nine months of 2004, our SG&A expense was $213.3 million or 19.1% of net sales, compared to $208.6 million or 21.4% of net sales in the prior-year period. The improvements in

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SG&A expense as a percent of net sales reflect higher sales and our continued efforts to reduce and tightly control expenses.

      Net other operating expense (income) for the third quarter and first nine months of 2003 reflect a pre-tax benefit of $8.9 million for the favorable settlement of a commercial lawsuit.

 
Interest Expense — Net

      Net interest expense for the third quarter 2004 was $8.2 million, down from $9.7 million compared to the year-earlier period due primarily to lower debt levels. For the first nine months of 2004, our net interest expense was $23.3 million, down from $27.1 million in the prior-year period, also due primarily to lower debt levels. Interest income of $1.1 million for the third quarter of 2004 and $2.9 million for the first nine months of 2004, which are included in net interest expense, were relatively flat with the prior year periods.

 
Gain on Sale of Equity Interest

      In September 2004, we sold a minority interest in a European joint venture for $20.9 million in cash and recognized a pre-tax gain of $13.0 million. For the first nine months of 2004, our year-to-date earnings from this joint venture were $1.3 million dollars and were recorded in income from unconsolidated companies. For the full-year 2003, we recorded $1.5 million dollars in income from this joint venture.

 
Income Taxes

      Our income tax provision for the third quarter 2004 was $14.3 million or an effective tax rate of 30.0% of pre-tax income compared to a tax provision in the third quarter 2003 of $4.3 million. For the first nine months of 2004, our income tax provision was $26.1 million or an effective rate of 27.4% compared to a tax provision in the year-earlier period of $3.2 million. Both the first nine months of 2004 and 2003 included tax benefits ($1.5 million for 2004 and $4.0 million for 2003) resulting from the favorable completion of tax audits and a corresponding reduction in tax exposure.

 
Net Earnings

      Net earnings in the third quarter 2004 were $33.4 million, or $0.57 per basic and $0.56 per diluted share, compared to net earnings of $11.8 million, or $0.20 per basic and diluted share, in the third quarter 2003. For the first nine months of 2004, net earnings were $69.0 million, or $1.18 per basic and $1.17 per diluted share, compared to net earnings of $23.5 million, or $0.40 per basic and diluted share, in the year-earlier period.

Segment Results

      We evaluate our business segments on the basis of segment earnings, with segment earnings defined as earnings from continuing operations before interest, taxes, asset impairments, restructuring charges and certain other charges.

      We have three reportable segments: Electrical, Steel Structures and HVAC. During the second quarter of 2004, we aggregated our Communications segment, which was previously reported separately, into the Electrical segment. The Electrical segment and the former Communications segment have similar business and economic characteristics. Segment information for prior periods has been conformed to the current presentation.

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      Our aggregate segment earnings are significantly influenced by the operating performance of the Electrical segment which represents more than three-fourths of net sales and a substantial portion of segment earnings during each of the periods presented.

                                                                 
Quarter Ended Nine Months Ended


September 30, 2004 September 28, 2003 September 30, 2004 September 28, 2003




In % of Net In % of Net In % of Net In % of Net
Net Sales Millions Sales Millions Sales Millions Sales Millions Sales









Electrical
  $ 323.8       82.1     $ 289.4       85.5     $ 932.5       83.6     $ 828.6       85.2  
Steel Structures
    42.4       10.8       23.5       6.9       98.5       8.8       66.9       6.9  
HVAC
    28.0       7.1       25.8       7.6       85.2       7.6       77.3       7.9  
     
     
     
     
     
     
     
     
 
    $ 394.2       100.0     $ 338.7       100.0     $ 1,116.2       100.0     $ 972.8       100.0  
     
     
     
     
     
     
     
     
 
                                                                 
Quarter Ended Nine Months Ended


September 30, 2004 September 28, 2003 September 30, 2004 September 28, 2003




In % of Net In % of Net In % of Net In % of Net
Segment Earnings Millions Sales Millions Sales Millions Sales Millions Sales









Electrical
  $ 34.1       10.5     $ 17.6       6.1     $ 90.9       9.7     $ 42.7       5.2  
Steel Structures
    5.9       13.9       2.7       11.5       9.1       9.2       4.2       6.3  
HVAC
    1.9       6.8       1.4       5.4       5.5       6.5       3.2       4.1  
     
     
     
     
     
     
     
     
 
    $ 41.9       10.6     $ 21.7       6.4     $ 105.5       9.5     $ 50.1       5.2  
     
     
     
     
     
     
     
     
 
 
Electrical Segment

      Third quarter 2004 net sales in the Electrical segment were up $34.4 million or 11.9% on a year-over-year basis. Favorable foreign currency exchange accounted for approximately $7 million of the increase. For the first nine months of 2004, net sales for the Electrical segment were up $103.9 million or 12.5% on a year-over-year basis. Foreign currency exchange accounted for approximately $27 million of the increase. The increases in sales are primarily a result of price increases related to higher raw material costs, higher sales volumes from increased industrial spending and increased capital spending by utilities, particularly for underground distribution system maintenance and installations.

      Third quarter 2004 segment earnings in the Electrical segment increased significantly to $34.1 million compared to the third quarter 2003. For the first nine months of 2004, Electrical segment earnings of $90.9 million were also significantly higher than the year-earlier period. These results reflect the impact of higher sales volumes, productivity improvements and our ability to largely offset higher raw material costs.

 
Other Segments

      Third quarter 2004 net sales in our Steel Structures segment were up $18.9 million or 80.2% on a year-over-year basis. For the first nine months of 2004, net sales for the Steel Structures segment were up $31.6 million or 47.3% on a year-over-year basis. These sales increases were due to an increase in demand by utilities for transmission poles, price increases taken to offset higher raw material costs and during the third quarter, emergency sales related to the severe weather in the southeast United States. Segment earnings of $5.9 million in the third quarter and $9.1 million for the first nine months of 2004 were also higher compared to $2.7 million in the third quarter and $4.2 million for the first nine months of the prior year, due primarily to higher sales volumes.

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      Third quarter 2004 net sales in the HVAC segment were up $2.3 million or 8.9% on a year-over-year basis. For the first nine months of 2004, net sales for the HVAC segment were up $7.9 million or 10.2% on a year-over-year basis. Segment earnings of $1.9 million in the third quarter and $5.5 million for the first nine months of 2004 were also higher compared to $1.4 million in the third quarter and $3.2 million for the first nine months of the prior year. These increases reflect higher sales and on-going efficiency improvements.

 
Critical Accounting Policies

      The preparation of financial statements contained in this Report requires the use of estimates and assumptions to determine certain amounts reported as net sales, costs, expenses, assets or liabilities and certain amounts disclosed as contingent assets or liabilities. We cannot assure that actual results will not differ from those estimates or assumptions. Our significant accounting policies are described in Note 2 of the Notes to Consolidated Financial Statements in our Annual Report on Form 10-K for the fiscal period ended December 31, 2003. We believe that our critical accounting policies include: Revenue Recognition; Inventory Valuation; Goodwill and Other Intangible Assets; Long-Lived Assets; Income Taxes; and Environmental Costs.

  •  Revenue Recognition: We recognize revenue when finished products are shipped to unaffiliated customers and both title and risks of ownership are transferred. Sales discounts, quantity and price rebates, and allowances are estimated based on contractual commitments and experience and recorded in the period as a reduction of revenue in which the sale is recognized. Some distributors, primarily in the Electrical segment, have the right to return goods under certain circumstances and those returns, which are reasonably estimable, are accrued as a reduction of revenue at the time of shipment. We analyze historical returns and allowances, current economic trends and specific customer circumstances when evaluating the adequacy of accounts receivable-related reserves and accruals.
 
  •  Inventory Valuation: Inventories are stated at the lower of cost or market. Cost is determined using the first-in, first-out (FIFO) method. To ensure inventories are carried at the lower of cost or market, we periodically evaluate the carrying value of our inventories. We also periodically perform an evaluation of inventory for excess and obsolete items. Such evaluations are based on our judgment and use of estimates. Such estimates incorporate inventory quantities on-hand, aging of the inventory, sales forecasts for particular product groupings, planned dispositions of product lines and overall industry trends.
 
  •  Goodwill and Other Intangible Assets: We follow the provisions of Statement of Financial Accounting Standards (SFAS) No. 142, “Goodwill and Other Intangible Assets.” SFAS No. 142 requires a transitional and annual test of goodwill and indefinite lived assets associated with reporting units for indications of impairment. We perform our annual impairment assessment in the fourth quarter of each year, unless circumstances dictate more frequent assessments. Under the provisions of SFAS No. 142, each test of goodwill requires us to determine the fair value of each reporting unit, and compare the fair value to the reporting unit’s carrying amount. To the extent a reporting unit’s carrying amount exceeds its fair value, an indication exists that the reporting unit’s goodwill may be impaired and we must perform a second, more detailed, impairment assessment. The second impairment assessment involves allocating the reporting unit’s fair value to all of our recognized and unrecognized assets and liabilities in order to determine the implied fair value of the reporting unit’s goodwill as of the assessment date. The implied fair value

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  of the reporting unit’s goodwill is then compared to the carrying amount of goodwill to quantify an impairment charge as of the assessment date.
 
  •  Long-Lived Assets: We follow the provisions of SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.” SFAS No. 144 establishes accounting standards for the impairment of long-lived assets such as property, plant and equipment and intangible assets subject to amortization. For purposes of recognizing and measuring impairment of long-lived assets, we evaluate assets for associated product groups. We review long-lived assets to be held-and-used for impairment whenever events or changes in circumstances indicate that the carrying amount of the assets may not be recoverable. If the sum of the undiscounted expected future cash flows over the remaining useful life of the primary asset in the associated product groups is less than the carrying amount of the assets, the assets are considered to be impaired. Impairment losses are measured as the amount by which the carrying amount of the assets exceeds the fair value of the assets. When fair values are not available, we estimate fair value using the expected future cash flows discounted at a rate commensurate with the risks associated with the recovery of the assets. Assets to be disposed of are reported at the lower of carrying amount or fair value less costs to sell.
 
  •  Income Taxes: We use the asset and liability method of accounting for income taxes. This method recognizes the expected future tax consequences of temporary differences between book and tax bases of assets and liabilities and provides a valuation allowance based on a more-likely-than-not criteria. We have valuation allowances for deferred tax assets primarily associated with operating loss carryforwards, tax credit carryforwards and deferred state income tax assets. Realization of the deferred tax assets is dependent upon our ability to generate sufficient future taxable income and, if necessary, execution of our tax planning strategies. We believe that it is more-likely-than-not that future taxable income, based on enacted tax law in effect as of September 30, 2004, will be sufficient to realize the recorded deferred tax assets net of existing valuation allowances. We consider the scheduled reversal of deferred tax liabilities, projected future taxable income and tax planning strategies, which involve estimates and uncertainties, in making this assessment. Tax planning strategies include primarily sales of non-core assets. Projected future taxable income is based on our forecast of Thomas & Betts’ operating results. We periodically review such forecasts in comparison with actual results and expected trends. In the event we determine that sufficient future taxable income, in light of tax planning strategies, may not be generated to fully realize net deferred tax assets, we will increase valuation allowances by a charge to income tax expense in the period of such determination.
 
  •  Environmental Costs: Environmental expenditures that relate to current operations are expensed or capitalized, as appropriate. Remediation costs that relate to an existing condition caused by past operations are accrued when it is probable that those costs will be incurred and can be reasonably estimated based on evaluations of current available facts related to each site.

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Liquidity and Capital Resources

      We had cash and cash equivalents of $334.6 million at September 30, 2004, and $387.4 million at December 31, 2003.

      The following table reflects the primary category totals in our Consolidated Statements of Cash Flows.

                 
Nine Months Ended

September 30, September 28,
2004 2003


(In millions)
               
Net cash provided by (used in) operating activities
  $ 59.0     $ 36.5  
Net cash provided by (used in) investing activities
    10.2       29.2  
Net cash provided by (used in) financing activities
    (123.7 )     56.1  
Effect of exchange-rate changes on cash
    1.6       6.0  
     
     
 
Net increase (decrease) in cash and cash equivalents
  $ (52.9 )   $ 127.8  
     
     
 
 
Operating Activities

      Cash provided by operating activities during the first nine months of 2004 improved by $22.5 million compared with cash provided by operating activities during the first nine months of 2003. The first nine months of 2004 reflected stronger net earnings, which was partially offset by increases in working capital requirements. Higher accounts receivable during 2004 reflects higher sales levels. The increase in inventories during 2004 reflects higher current year raw materials costs as well as some inventory build to protect customer service levels given uncertainty in raw material availability — particularly in our Steel Structures segment.

 
Investing Activities

      Our marketable securities transactions during the first nine months of 2004 were minimal as compared with $30.9 million of marketable securities acquired and $79.3 million of proceeds from matured marketable securities in the same period last year.

      During the first nine months of 2004, proceeds from sale of property plant and equipment were $4.9 million and capital expenditures totaled $15.6 million. During the prior year nine-month period, proceeds from sale of property plant and equipment were $0.3 million and capital expenditures totaled $19.4 million. We expect capital expenditures of just under $30 million for the full year 2004.

      Our investing activities for 2004 include proceeds of $20.9 million from our September 2004 sale of a minority interest in a European joint venture.

 
Financing Activities

      Cash used by financing activities during the first nine months of 2004 reflected debt repayments of $130.8 million net of cash provided by stock options exercised of $7.1 million. Of the total current debt at December 31, 2003, $125 million of senior unsecured notes payable were paid upon maturity in January 2004 from available cash resources. Cash provided by financing activities during the first nine months of 2003 reflected debt proceeds of $125.2 million, debt repayments of $65.3 million and debt issuance costs on recapitalization of $3.8 million.

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$175 million Credit Agreement

      We have a $175 million committed revolving credit facility with a bank group that is secured primarily by accounts receivable, inventory and equipment located in the United States. We have the option, at the time of drawing funds under the facility, of selecting an interest rate based on the London Interbank Offered Rate (LIBOR), the federal funds rate, or the prime rate of the agent bank. The credit facility matures in June 2006. No borrowings were outstanding under this facility as of September 30, 2004. The $175 million credit facility contains financial covenants covering liquidity, consolidated liquidity, consolidated net assets, consolidated tangible net assets and capital expenditures. In addition, the credit facility contains negative covenants regarding, among other things, restricted payments and purchases, liens and disposition of assets. These covenants include the following:

        (a) Minimum Liquidity. During the term of the credit agreement, we must maintain liquidity (as defined in the credit agreement) of not less than $100,000,000, unless (1) our senior unsecured notes due in 2004 and 2006 have been paid in full, (2) the Fixed Charge Coverage Ratio (as defined in the credit agreement), determined as of the last day of the immediately preceding fiscal month, is greater than 1.15 to 1.00, and (3) the Interest Coverage Ratio (as defined in the credit agreement), determined as of the last day of the immediately preceding fiscal month, is greater than 1.30 to 1.00.
 
        (b) Minimum Consolidated Liquidity. During the term of the credit agreement, we must maintain Consolidated Liquidity (as defined in the credit agreement), of not less than $175,000,000, unless the Fixed Charge Coverage Ratio, determined as of the last day of the immediately succeeding fiscal quarter, and as of the last day of each fiscal quarter ending thereafter until such time as Consolidated Liquidity remains above $175,000,000 for two consecutive fiscal quarters, is greater than or equal to 1.00 to 1.00.
 
        (c) Consolidated Net Assets. Ten percent of our Consolidated Net Assets (as defined in the credit agreement) must at all times be greater than $52,500,000.
 
        (d) Consolidated Tangible Net Assets. Twelve and one-half percent of our Consolidated Tangible Net Assets (as defined in the credit agreement) must at all times be greater than $52,500,000.
 
        (e) Capital Expenditures. Our capital expenditures may not exceed $60,000,000 in the aggregate during any fiscal year; provided, however, to the extent that amounts available for capital expenditures with respect to any fiscal year are not used, up to $10,000,000 of such amounts may be carried forward to increase the dollar limit for capital expenditures during the following fiscal year.

      We are in compliance with all of these financial covenants as of September 30, 2004. However, should we breach our covenants under the credit agreement it could adversely affect our ability to renew or obtain new credit facilities in the future.

      The credit agreement contains other significant terms such as, in general:

        Restricted Payments and Purchases. We may not declare or make any Restricted Payment or Purchase (as defined in the credit agreement); however, provided that we are in compliance with certain financial covenants, we can pay cash dividends or repurchase common stock. We are in compliance with such financial covenants. Also, our subsidiaries may make certain payments to the parent or certain other subsidiaries.

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        Liens. We may not create, assume or permit to exist any lien on any of our property, except for Permitted Liens (as defined in the credit agreement).
 
        Disposition of Assets. We may not dispose of any assets, property or business, except for the sale of inventory in the ordinary course of business, physical assets used in the ordinary course of business, and specific dispositions set forth in the credit agreement. For example, we may dispose of certain equipment if such equipment is replaced with equipment having a fair market value equal to or greater than the equipment disposed of, and the transaction meets the other requirements in the credit agreement, and the value of equipment securing the credit facility does not drop below $29.4 million.

      At times, we provide letters of credit that may be drawn in the event we fail to perform under contracts entered into in the normal course of our business activities. These performance related letters of credit totaled $0.3 million at September 30, 2004. The remaining letters of credit relate to third-party insurance claims processing, existing debt obligations and certain tax incentive programs. At September 30, 2004, outstanding letters of credit, or similar financial instruments that reduce the amount available under the $175 million credit facility totaled $32.3 million.

 
Other Credit Facilities

      We have a committed revolving credit facility with a Canadian bank with a borrowing capacity to CAD$45 million that matures in September 2006. Availability under this facility is CAD$45 million (approximately US$35 million) as of September 30, 2004. This facility is secured by inventory and accounts receivable located in Canada. No borrowings were outstanding under this facility as of September 30, 2004.

      We have a EUR10 million committed revolving credit facility with a European bank that has an indefinite maturity. This facility is secured by inventory and receivables located in Europe. Availability under this facility is EUR10 million (approximately US$12 million) as of September 30, 2004. No borrowings were outstanding under this facility as of September 30, 2004.

      These other credit facilities contain standard covenants which, under certain conditions, could limit or restrict the payment of dividends, investments, liens, debt and dispositions of collateral similar to those contained in the $175 million credit agreement. Also included are financial covenants regarding minimum liquidity and capital expenditures similar to those contained in the $175 million credit agreement. The credit facilities contain standard events of default such as covenant default and cross-default.

 
Compliance and Availability

      We are in compliance with all covenants or other requirements set forth in our credit facilities.

      As of September 30, 2004, the aggregate availability of funds under our credit facilities was approximately $185.0 million, after deducting outstanding letters of credit. Availability under the revolving credit facilities increases or decreases with fluctuations in the value of the underlying collateral and is subject to the satisfaction of various covenants and conditions to borrowing. These are back up facilities that have not been utilized and we currently do not expect to utilize these facilities in the foreseeable future.

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Credit Ratings

      As of September 30, 2004, Thomas & Betts had a senior unsecured debt credit rating from Standard & Poor’s of BBB-, an investment grade credit rating. Moody’s Investor Service had assigned Thomas & Betts a non-investment grade credit rating of Ba1. Both Moody’s and Standard and Poor’s had Thomas & Betts listed as having a “stable” outlook. If our credit ratings drop, repayment under our credit facilities and securities will not be accelerated; however, our cost of credit may increase and access to credit markets may be more limited. Similarly, if our credit rating increases, we may have a decrease in our cost of credit and access to broader credit markets. In addition, if both Moody’s and Standard & Poor’s have rated Thomas & Betts as an investment grade credit for a continuous period of at least 30 days, then some of the covenants on one of our indentures will fall away. See 7.25% Notes Due 2013 below for more information.

 
Off-Balance Sheet Arrangements

      As of September 30, 2004, we did not have any off-balance sheet arrangements.

 
Debt Securities

      Thomas & Betts had the following senior unsecured debt securities outstanding as of September 30, 2004:

                                 
Face
Issue Date Amount Interest Rate Interest Payable Maturity Date





January 1996
    $150 million       6.50 %     January 15 and July 15       January 2006  
May 1998
    $115 million       6.63 %(a)     May 1 and November 1       May 2008  
February 1999
    $150 million       6.39 %(a)     March 1 and September 1       February 2009  
May 2003
    $125 million       7.25 %(a)     June 1 and December 1       June 2013  


 
(a) We have entered into interest rate swaps associated with only portions of these underlying debt instruments. See “Item 3. Quantitative and Qualitative Disclosures About Market Risk — Interest Rate Risk.”

      The indentures underlying the debt securities contain standard covenants such as restrictions on mergers, liens on certain property, sale-leaseback of certain property and funded debt for certain subsidiaries. The indentures also include standard events of default such as covenant default and cross-acceleration. We are in compliance with all covenants and other requirements set forth in the indentures.

 
7.25% Notes Due 2013

      The indentures supporting our long-term debt do not accelerate the maturity of such debt in the event of a credit rating downgrade by either Standard & Poor’s or Moody’s. However, unless Moody’s and Standard & Poor’s have both rated the 7.25% senior unsecured notes due June 2013 (the “notes”) investment grade for a continuous period of at least 30 days, the indenture governing the notes contains covenants that will limit or restrict our ability to:

  •  incur indebtedness or issue preferred stock of the subsidiaries;
 
  •  make restricted payments, including dividends, the repurchase of common stock, other distributions and investments;

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  •  in the case of our subsidiaries, create or permit to exist dividend or payment restrictions with respect to the parent company; and
 
  •  sell assets or subsidiary stock.

      If Moody’s and Standard & Poor’s have both rated the notes investment grade for 30 days or more, the covenants described above will no longer apply. However, Thomas & Betts will continue to be subject to restrictions on its ability to enter into sale and leaseback transactions and on the ability of certain of its subsidiaries to incur indebtedness. If the notes subsequently become non-investment grade, the indenture covenants previously released will not be reinstated.

 
Other

      As of September 30, 2004, our working capital (total current assets less total current liabilities) was $563.5 million, an increase of $116.2 million from December 31, 2003. The change in working capital reflects primarily cash generated from earnings and an increase in accounts payable which have been partially reduced by the previously mentioned increases in accounts receivable and inventories during 2004.

      In 2001, our Board of Directors approved a change in our dividend payment practices and elected to retain its future earnings to fund the development and growth of its business. We do not presently anticipate declaring any cash dividends on our common stock in the foreseeable future. Future decisions concerning the payment of cash dividends on the common stock will depend upon our results of operations, financial condition, capital expenditure plans and other factors that the Board of Directors may consider relevant. The 7.25% notes due 2013 contain provisions that currently limit the amount of cash dividends that Thomas & Betts is allowed to pay.

      In the short-term we expect to fund expenditures for capital requirements as well as other liquidity needs from a combination of cash generated from operations and existing cash balances. These sources should be sufficient to meet our operating needs in the short-term.

      Over the long-term, we expect to meet our liquidity needs with a combination of cash generated from operations and existing cash balances plus either increased debt or equity issuances. From time to time we may access the public capital markets, if terms, rates and timing are acceptable. We have an effective shelf registration statement that will permit us to issue an aggregate of $325 million of senior unsecured debt securities, common stock and preferred stock.

 
Item 3. Quantitative and Qualitative Disclosures About Market Risk

      We are exposed to market risk from changes in interest rates, raw material prices and foreign exchange rates. At times, we may enter into various derivative instruments to manage certain of these risks. We do not enter into derivative instruments for speculative or trading purposes.

      For the period ended September 30, 2004, we did not experience any material changes in market risk that affect the quantitative and qualitative disclosures presented in our Annual Report on Form 10-K for the fiscal period ended December 31, 2003 except for interest rate risk and commodity risk discussed below.

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Interest Rate Risk

      We are exposed to the impact of interest rate changes and use a combination of fixed and floating rate debt to manage this exposure. We use interest rate swaps, at certain times, to manage the impact of benchmark interest rate changes on the market value of our borrowings and to lower our overall borrowing costs.

      As of December 31, 2003, we had interest rate swap agreements that effectively converted $250 million of our notes payable, with approximately one-third maturing in each of the years 2008, 2009 and 2013, from fixed interest rates to floating interest rates based on a six-month average of LIBOR plus the applicable spread. In August 2004, we terminated portions of our interest rate swap agreements totaling a notional amount of $84.7 million relating to the debt securities maturing in 2008 and 2009. The approximate $0.1 million we received from terminating our previous position will reduce the future effective interest rate of the underlying debt instruments. Prior to August 2004, our fixed-to-floating ratio was approximately 55%/45%. After terminating portions of our 2008 and 2009 interest swap agreements, our fixed-to-floating ratio as of September 30, 2004 was approximately 70%/30%.

      The following table provides information regarding the interest rate swap agreements as of September 30, 2004:

                                 
Weighted Average Weighted Average
Variable Rates Variable Rates
Expected Paid During Paid During
Maturity Fixed Rates 3rd Quarter First Nine Months
Notional Amount Date Received 2004 of 2004





(In thousands)
$42,000
    May 7, 2008       6.63 %     4.80 %     4.39 %
 39,917
    February 10, 2009       6.39 %     4.35 %     3.94 %
  2,083
    February 10, 2009       6.39 %     5.21 %     4.80 %
 81,250
    June 1, 2013       7.25 %     5.10 %     4.69 %

Commodity Risk

      We are exposed to risk from fluctuations in prices for raw materials (including steel, aluminum, zinc, copper, resins and rubber compounds) that are used to manufacture our products. We expect rising raw material costs — especially steel — to be a challenge throughout the remainder of 2004. Due to limited availability of steel-related futures contracts and their trading in those markets, we do not use futures contracts to fix the price of steel. Limited availability of steel is also a possibility during these periods and we are working closely with our suppliers to avoid any serious disruption to our operations.

      At times, some of the risk associated with the usage of copper, zinc and aluminum is mitigated using futures contracts that fix the price we will pay for a commodity. Outstanding contracts as of September 30, 2004, had a notional amount of $13.3 million and a market value of $1.6 million. These contracts relate to gradually declining percentages of future anticipated raw material requirements for the remainder of 2004 and into 2006 for copper, zinc and aluminum. As of December 31, 2003, we had recorded an asset of $1.1 million, which represented unrealized gains associated with open commodity contracts. A hypothetical 10% decrease in underlying commodity market prices as of September 30, 2004, would result in an unrealized loss of $1.5 million.

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Item 4. Controls and Procedures

      As of the end of the period covered by this Report, we carried out an evaluation, under the supervision and with the participation of our Disclosure Committee and senior management, including Dominic J. Pileggi, Chief Executive Officer, and Kenneth W. Fluke, Chief Financial Officer, of the effectiveness of the design and operation of our disclosure controls and procedures. Based upon that evaluation, the Chief Executive Officer and the Chief Financial Officer concluded that our disclosure controls and procedures are effective at September 30, 2004.

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PART II. OTHER INFORMATION

 
Item 1. Legal Proceedings

      See Note 11, “Contingencies,” in the Notes to Consolidated Financial Statements, which is incorporated here by reference.

 
Item 6. Exhibits

       The following exhibits are filed as part of this Report:

     
10.1
  Retirement Agreement of T. Kevin Dunnigan dated December 2, 2003 (incorporated by reference to Exhibit 10 to the Corporation’s Current Report on Form 8-K dated December 4, 2003, Commission File No. 1-4682).
10.2
  Letter Agreement amending the Retirement Agreement of T. Kevin Dunnigan.
10.3
  Form of Thomas & Betts Corporation Indemnity Agreement.
10.4
  Form of Nonqualified Stock Option Agreement (incorporated by reference to Exhibit 10 to the Corporation’s Current Report on Form 8-K dated August 31, 2004, Commission File No. 1- 4682).
12
  Statement re Computation of Ratio of Earnings to Fixed Charges.
31.1
  Certification of Principal Executive Officer Under Securities Exchange Act Rules 13a-14(a) or 15d-14(a).
31.2
  Certification of Principal Financial Officer Under Securities Exchange Act Rules 13a-14(a) or 15d-14(a).
32
  Certification Pursuant to Rule 13a-14(b) or Rule 15d-14(b) of the Securities Exchange Act of 1934 and 18 U.S.C. § 1350.

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SIGNATURE

      Pursuant to the requirements of the Securities Exchange Act of 1934, the Corporation has duly caused this Report to be signed on its behalf by the undersigned thereunto duly authorized.

  THOMAS & BETTS CORPORATION
  (Registrant)

  By:  /s/ KENNETH W. FLUKE
 
  Kenneth W. Fluke
  Senior Vice President and
  Chief Financial Officer
  (principal financial officer)

Date: November 4, 2004

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EXHIBIT INDEX

     
10.1
  Retirement Agreement of T. Kevin Dunnigan dated December 2, 2003 (incorporated by reference to Exhibit 10 to the Corporation’s Current Report on Form 8-K dated December 4, 2003, Commission File No. 1-4682).
10.2
  Letter Agreement amending the Retirement Agreement of T. Kevin Dunnigan.
10.3
  Form of Thomas & Betts Corporation Indemnity Agreement.
10.4
  Form of Nonqualified Stock Option Agreement (incorporated by reference to Exhibit 10 to the Corporation’s Current Report on Form 8-K dated August 31, 2004, Commission File No. 1- 4682).
12
  Statement re Computation of Ratio of Earnings to Fixed Charges
31.1
  Certification of Principal Executive Officer Under Securities Exchange Act Rules 13a-14(a) or 15d-14(a)
31.2
  Certification of Principal Financial Officer Under Securities Exchange Act Rules 13a-14(a) or 15d-14(a)
32
  Certification Pursuant to Rule 13a-14(b) or Rule 15d-14(b) of the Securities Exchange Act of 1934 and 18 U.S.C. § 1350

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