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SECURITIES AND EXCHANGE COMMISSION

Washington, DC

Form 10-Q

Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the quarterly period ended March 31, 2004

Commission file number 0-21018

TUFCO TECHNOLOGIES, INC.

     
Delaware   39-1723477

 
 
 
(State of other jurisdiction
of incorporation of organization)
  (IRS Employer ID No.)

PO BOX 23500 Green Bay, WI 54305


(Address of principal executive offices)

(920) 336-0054

     Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

             
Yes   x   No   o

     Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 126-2 of the Exchange Act).

             
Yes   o   No   x

     Indicate the number of shares outstanding of each or the issuer’s classes of common stock, as of the latest practicable date.

         
Class
  Outstanding as of April 28, 2004
Common Stock, par value $0.01 per share
    4,582,344  

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TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES

Index

         
    Page
    Number
       
       
    3  
    4  
    5  
    6  
    11  
    15  
    15  
    16  
    16  
    16  
    17  
 Certification Pursuant to Rule 13a-14(a)
 Certification Pursuant to Rule 13a-14(a)
 Certification Pursuant to 18 U.S.C. Section 1350
 Certification Pursuant to 18 U.S.C. Section 1350

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PART I. FINANCIAL INFORMATION

ITEM 1. Condensed Consolidated Financial Statements

TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS

                 
    March 31,    
    2004   September 30,
    (Unaudited)
  2003*
Assets
               
CURRENT ASSETS:
               
Cash and cash equivalents
  $ 248,660     $ 2,930,416  
Restricted cash
    750,096        
Accounts receivable, net
    12,011,975       8,293,853  
Inventories
    7,014,702       3,891,083  
Prepaid expenses and other current assets
    526,303       388,319  
Deferred income taxes
    515,918       515,918  
 
   
 
     
 
 
Total current assets
    21,067,654       16,019,589  
PROPERTY, PLANT AND EQUIPMENT-Net
    15,489,682       14,318,907  
GOODWILL
    7,211,575       7,211,575  
OTHER ASSETS-Net
    410,949       475,688  
 
   
 
     
 
 
TOTAL
  $ 44,179,860     $ 38,025,759  
 
   
 
     
 
 
Liabilities and Stockholders’ Equity
               
CURRENT LIABILITIES:
               
Accounts payable
  $ 5,748,582     $ 1,829,414  
Accrued payroll, vacation and payroll taxes
    904,693       844,330  
Other current liabilities
    487,488       531,681  
Income taxes payable
    752,543       529,521  
Current portion of long-term debt
    2,171,554       250,000  
 
   
 
     
 
 
Total current liabilities
    10,064,860       3,984,946  
LONG-TERM DEBT-Less current portion
          500,000  
DEFERRED INCOME TAXES
    53,395       53,395  
STOCKHOLDERS’ EQUITY:
             
Common Stock: $.01 par value: 9,000,000 shares authorized; 4,706,341 shares issued
    47,063       47,063  
Additional paid-in capital
    25,088,631       25,088,631  
Retained earnings
    9,757,296       9,183,109  
Treasury stock, 123,997 common shares, at cost
    (831,385 )     (831,385 )
 
   
 
     
 
 
Total stockholder’s equity
    34,061,605       33,487,418  
 
   
 
     
 
 
TOTAL
  $ 44,179,860     $ 38,025,759  
 
   
 
     
 
 

See notes to condensed consolidated financial statements.
*Condensed from audited financial statements

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TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)

                                 
    THREE MONTHS ENDED   SIX MONTHS ENDED
    March 31,
  March 31,
    2004
  2003
  2004
  2003
NET SALES
  $ 20,198,871     $ 12,793,561     $ 33,244,481     $ 25,323,598  
COST OF SALES
    18,333,277       11,241,804       29,804,948       22,283,889  
 
   
 
     
 
     
 
     
 
 
GROSS PROFIT
    1,865,594       1,551,757       3,439,533       3,039,709  
OPERATING EXPENSES:
                               
Selling, general & administrative
    1,298,241       1,248,554       2,417,250       2,248,605  
Employee severance costs
                      46,284  
(Gain) loss on asset sales
    (1,681 )     (375 )     1,348       31,256  
 
   
 
     
 
     
 
     
 
 
OPERATING INCOME
    569,034       303,578       1,020,935       713,564  
OTHER INCOME (EXPENSE):
                               
Interest expense
    (14,022 )     (79,155 )     (28,907 )     (177,288 )
Interest income and other income
    7,871       3,050       7,494       7,606  
 
   
 
     
 
     
 
     
 
 
INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES
    562,883       227,473       999,522       543,882  
INCOME TAX EXPENSE
    241,086       91,119       425,335       224,428  
 
   
 
     
 
     
 
     
 
 
INCOME FROM CONTINUING OPERATIONS
    321,797       136,354       574,187       319,454  
LOSS FROM DISCONTINUED OPERATIONS:
                               
Loss from operations of discontinued segment, net of income taxes
          (146,506 )           (162,451 )
Loss from sale of discontinued operations, net of income taxes of $163,325
          (244,406 )           (244,406 )
 
   
 
     
 
     
 
     
 
 
NET INCOME (LOSS)
  $ 321,797     $ (254,558 )   $ 574,187     $ (87,403 )
BASIC EARNINGS (LOSS) PER SHARE:
                               
Income from continuing operations
  $ 0.07     $ 0.03     $ 0.13     $ 0.07  
Loss from operations of discontinued segment
        $ (0.04 )         $ (0.04 )
Loss from sale of discontinued operations
        $ (0.05 )         $ (0.05 )
 
   
 
     
 
     
 
     
 
 
Net Income (Loss)
  $ 0.07     $ (0.06 )   $ 0.13     $ (0.02 )
DILUTED EARNINGS (LOSS) PER SHARE:
                               
Income from continuing operations
  $ 0.07     $ 0.03     $ 0.12     $ 0.07  
Loss from operations of discontinued segment
        $ (0.03 )         $ (0.04 )
Loss from sale of discontinued operations
        $ (0.05 )         $ (0.05 )
 
   
 
     
 
     
 
     
 
 
Net Income (Loss)
  $ 0.07     $ (0.05 )   $ 0.12     $ (0.02 )
WEIGHTED AVERAGE COMMON SHARES OUTSTANDING:
                               
Basic
    4,582,344       4,627,844       4,582,344       4,627,844  
Diluted
    4,604,783       4,632,166       4,597,317       4,630,005  

See notes to condensed consolidated financial statements.

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TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)

                 
    SIX MONTHS ENDED
    March 31,
    2004
  2003
OPERATING ACTIVITIES
               
Income from continuing operations
  $ 574,187     $ 319,454  
Noncash items in net income from continuing operations
           
Depreciation and amortization of property, plant and equipment
    1,122,273       1,288,217  
Amortization
    46,738       221,177  
Loss on asset disposals-net
    1,348       31,256  
Changes in operating working capital:
               
Accounts receivable
    (3,718,122 )     269,893  
Inventories
    (3,123,619 )     193,634  
Prepaid expenses and other assets
    (119,983 )     (1,158,847 )
Accounts payable
    3,919,168       (614,297 )
Accrued and other current liabilities
    16,170       (192,231 )
Income taxes payable/receivable
    223,022       113,006  
 
   
 
     
 
 
Net cash (used) provided by operating activities from continuing operations
    (1,058,818 )     471,262  
INVESTING ACTIVITIES
               
Additions to property, plant and equipment
    (2,314,097 )     (1,757,426 )
Deposits made on lease of equipment
          (1,786,000 )
Proceeds from disposals of property, plant and equipment
    19,701       67,260  
Increase in advances to stockholders
          (11,809 )
 
   
 
     
 
 
Net cash used by investing activities from continuing operations
    (2,294,396 )     (3,487,975 )
FINANCING ACTIVITIES
               
Issuance of short-term debt
    1,421,554        
Increase in restricted cash
    (750,096 )      
Repayment of long-term debt
          (7,965,027 )
Issuance of long-term debt
          2,874,360  
Collections on stockholder notes receivable
          157,247  
 
   
 
     
 
 
Net cash provided (used) by financing activities from continuing operations
    671,458       (4,933,420 )
Net cash provided from discontinued operations:
               
Proceeds from sale of discontinued operations (net of transaction costs)
          11,740,052  
Net cash used by activities of discontinued operations
          (868,528 )
 
   
 
     
 
 
Net cash provided by discontinued operations
          10,871,524  
 
   
 
     
 
 
NET (DECREASE) INCREASE IN CASH AND CASH EQUIVALENTS
    (2,681,756 )     2,921,391  
CASH AND CASH EQUIVALENTS:
               
Beginning of period
    2,930,416       251,346  
 
   
 
     
 
 
End of period
  $ 248,660     $ 3,172,737  
 
   
 
     
 
 

See notes to condensed consolidated financial statements.

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TUFCO TECHNOLOGIES, INC. AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
For the three and six months ended March 31, 2004 and 2003
(Unaudited)

1.   Basis of Presentation
 
    The accompanying condensed consolidated financial statements have been prepared by Tufco Technologies, Inc., (the “Company”) pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”) and, in the opinion of the Company, include all adjustments necessary for a fair statement of results for each period shown (unless otherwise noted herein, all adjustments are of a normal recurring nature). Operating results for the three-month and six-month period ended March 31, 2004 are not necessarily indicative of results expected for the remainder of the year. Certain information and note disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such SEC rules and regulations. The Company believes that the disclosures made are adequate to prevent the financial information given from being misleading. The Company’s fiscal 2003 Annual Report on Form 10-K contains a summary of significant accounting policies which includes the consolidated financial statements and the notes to the consolidated financial statements. The same accounting policies are followed in the preparation of interim reports. The Company’s condensed consolidated balance sheet at September 30, 2003 was derived from the audited consolidated balance sheet. It is suggested that these condensed consolidated financial statements be read in conjunction with the audited consolidated financial statements and notes thereto for the fiscal year ended September 30, 2003.
 
    Reclassification
 
    Certain amounts previously reported have been reclassified to conform to the current presentation.
 
    Earnings Per Share
 
    Basic earnings per share is computed using the weighted average number of common shares outstanding. Diluted earnings per share includes common equivalent shares from dilutive stock options outstanding during the year, the effect of which was 22,439 and 2,627 shares for the three months ended March 31, 2004 and 2003, respectively. For the six months ended March 31, 2004 and 2003, the common equivalent shares from dilutive stock options outstanding were 14,973 and 1,313 shares, respectively. During the three months ended March 31, 2004 and 2003, options to purchase 223,700 shares and 473,733 shares, respectively, were excluded from the diluted earnings per share computation as the effects of such options would have been anti-dilutive. For the six months ended March 31, 2004 and 2003, options to purchase 294,333 shares and 487,567 shares, respectively, were excluded from the diluted earnings per share computation.
 
    Stock Based Compensation
 
    Stock option grants to employees are accounted for by the intrinsic value method under Accounting Principles Board (“APB”) Opinion No. 25 and related interpretations. SFAS No. 123, Accounting for Stock-Based Compensation, encourages (but does not require) the cost of stock options and other stock-based compensation arrangements with employees to be measured based on the fair value of the equity instrument awarded. The following table illustrates the effect on income from continuing operations and related earnings per share if the Company had applied the fair value recognition provisions of SFAS No. 123 to stock-based compensation, for the three months and six months ended March 31, 2004 and 2003.

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Notes to condensed consolidated financial statements—(continued)

                                 
    Three Months Ended   Six Months Ended
    March 31,
  March 31,
    2004
  2003
  2004
  2003
Income from continuing operations as reported
  $ 321,797     $ 136,354     $ 574,186     $ 319,454  
Deduct: Total stock-based employee compensation expense determined under fair value based method of all awards, net of related tax effects
    (68,628 )     (17,700 )     (88,650 )     (35,400 )
 
   
 
     
 
     
 
     
 
 
Pro forma income from continuing operations
  $ 253,169     $ 118,654     $ 485,535     $ 284,054  
 
   
 
     
 
     
 
     
 
 
Earnings per share:
                               
Basic – as reported
  $ 0.07     $ 0.03     $ 0.13     $ 0.07  
Basic – pro forma
  $ 0.06     $ 0.03     $ 0.11     $ 0.06  
Diluted – as reported
  $ 0.07     $ 0.03     $ 0.12     $ 0.07  
Diluted – pro forma
  $ 0.05     $ 0.03     $ 0.11     $ 0.06  

2.   Inventories
 
    Inventories consist of the following:

                 
    March 31,   September 30,
    2004
  2003
Raw materials
  $ 5,951,270     $ 3,042,120  
Finished goods
    1,063,432       848,963  
     
     
Total inventories
  $ 7,014,702     $ 3,891,083  
     
     

3.   Severance costs
 
    There were no severance costs related to the three months ended March 31, 2004 or 2003. For the six months ended March 31, 2004, the severance cost was $0 compared to $46,284 during the six months ended March 31, 2003. The 2003 costs are related to the elimination of several salary positions.
 
4.   Discontinued operations
 
    On January 27, 2003, the Company’s Board of Directors approved a plan to dispose of the operations of the Paint Sundries segment. The Company sold the assets and business of the Paint Sundries segment for approximately $12.2 million in cash to Trimaco, LLC and its affiliate. The sale included all Paint Sundries segment assets, including the stock of Foremost Manufacturing Company and the Manning, South Carolina manufacturing facility. Accordingly, the operating results of the Paint Sundries segment have been reported separately from continuing operations and reported as a separate line item in the statement of operations. Interest expense was not allocated to the discontinued segment.

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Notes to condensed consolidated financial statements—(continued)

Operating results from discontinued operations were as follows:

                 
    Three Months Ended   Six Months Ended
    March 31,   March 31,
    2003
  2003
Net sales
  $ 3,818,979     $ 9,708,068  
Loss before income tax
    (244,409 )     (271,963 )
Income tax benefit
    97,903       109,512  
 
   
 
     
 
 
Loss from discontinued segment
  $ (146,506 )   $ (162,451 )
 
   
 
     
 
 

5.   Comprehensive Income (loss)
 
    Comprehensive Income for the three months ended March 31, 2004 was $321,797 compared to Comprehensive Loss of $(242,797) for the three months ended March 31, 2003.
 
    Comprehensive Income for the six months ended March 31, 2004 was $574,186 compared to Comprehensive Loss $(63,318) for the six months ended March 31, 2003.
 
    Components of Comprehensive Income are as follows:

                                 
    Three Months Ended   Six Months Ended
    March 31,
  March 31,
    2004
  2003
  2004
  2003
Net income (loss)
  $ 321,797     $ (254,558 )   $ 574,186     $ (87,403 )
Other comprehensive income, net of tax:
                               
Changes in fair value of interest rate swap contract
    0       11,811       0       24,085  
     
     
     
     
Comprehensive income (loss)
  $ 321,797     $ (242,747 )   $ 574,186     $ (63,318 )
     
     
     
     

6.   Segment Information
 
    The Company manufactures and distributes business forms, custom paper-based non-woven products, and provides contract manufacturing, specialty printing and related services on these types of products. In the second quarter of fiscal 2003, the Company sold its Paint Sundries segment, and presented the financial information related to this segment as discontinued operations. Prior period amounts have been restated, including the corporate and other information to reflect the sale of this business. The Company separates its current operations and prepares information for management use by the market segments aligned with the Company’s products and services. Such market information is summarized below. The Contract Manufacturing segment provides services to large national consumer products companies while the Business Imaging segment manufactures and distributes printed and unprinted business imaging paper products for a variety of business needs.

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Notes to condensed consolidated financial statements—(continued)

                                 
Three Months Ended   Contract   Business   Corporate    
March 31, 2004   Manufacturing   Imaging   and Other   Consolidated
Net sales
  $ 14,151,617     $ 6,047,254     $     $ 20,198,871  
Gross profit
    1,180,098       685,496             1,865,594  
Operating income (loss)
    552,293       303,334       (286,593 )     569,034  
Depreciation and amortization expense
    277,989       129,029       181,838       588,856  
Capital expenditures
    1,489,726       14,355             1,504,081  
Assets:
                               
Inventories
    4,787,451       2,227,251             7,014,702  
Property, plant and equipment-net
    11,703,318       2,959,153       827,211       15,489,682  
Accounts receivable and other (including goodwill)
    13,211,453       6,070,322       2,393,701       21,675,476  
 
   
 
     
 
     
 
     
 
 
Total assets
  $ 29,702,222     $ 11,256,726     $ 3,220,912     $ 44,179,860  
 
   
 
     
 
     
 
     
 
 
                                 
Three Months Ended   Contract   Business   Corporate    
March 31, 2003   Manufacturing   Imaging   and Other   Consolidated
Net sales
  $ 6,824,030     $ 5,969,531     $     $ 12,793,561  
Gross profit
    825,541       726,216             1,551,757  
Operating income (loss)
    490,018       330,636       (517,076 )     303,578  
Depreciation and amortization expense
    255,744       129,502       455,788       841,034  
Capital expenditures
    1,459,779       102,951       11,829       1,574,559  
Assets:
                               
Inventories
    1,251,417       2,118,898             3,370,315  
Property, plant and equipment-net
    10,088,810       3,388,627       1,570,758       15,048,195  
Accounts receivable and other (including goodwill)
    6,869,217       6,170,167       8,200,048       21,239,432  
 
   
 
     
 
     
 
     
 
 
Total assets
  $ 18,209,444     $ 11,677,692     $ 9,770,806     $ 39,657,942  
 
   
 
     
 
     
 
     
 
 

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Notes to condensed consolidated financial statements—(continued)

                                 
Six Months Ended   Contract   Business   Corporate    
March 31, 2004   Manufacturing   Imaging   and Other   Consolidated
Net sales
  $ 21,133,812     $ 12,110,669     $     $ 33,244,481  
Gross profit
    2,007,201       1,432,333             3,439,533  
Operating income (loss)
    933,711       732,446       (645,222 )     1,020,935  
Depreciation and amortization expense
    538,566       258,556       371,889       1,169,011  
Capital expenditures
    2,231,138       82,959             2,314,097  
                                 
Six Months Ended   Contract   Business   Corporate    
March 31, 2003   Manufacturing   Imaging   and Other   Consolidated
Net sales
  $ 13,490,789     $ 11,832,809     $     $ 25,323,598  
Gross profit
    1,603,428       1,436,281             3,039,709  
Operating income (loss)
    891,051       671,512       (848,999 )     713,564  
Depreciation and amortization expense
    529,583       257,494       722,317       1,509,394  
Capital expenditures
    3,482,204       132,805       (71,583 )     3,543,426  

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ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

General Information:

The Company has manufacturing operations in Green Bay, WI and Newton, NC. The Company’s corporate headquarters, including corporate support services, are located in Green Bay, WI.

Tufco performs contract manufacturing and specialty printing services and manufactures and distributes business imaging paper products. The Company’s strategy is to provide services and manufacture and distribute products in niche markets, relying on close customer contact and high levels of quality and service.

The Company works closely with its contract manufacturing clients to develop products or perform services which meet or exceed the customers’ quality standards, and then uses the Company’s operating efficiencies and technical expertise to supplement or replace its customers’ own production and distribution functions.

The Company’s technical proficiencies include folding, packaging, coating, slitting and rewinding, sheeting, multi-color wide web flexographic printing and laminating.

Results of Operations:

Condensed operating data, percentages of net sales and period-to-period changes in these items are as follows (dollars in thousands):

                                                                 
    Three Months Ended   Period-to-Period   Six Months Ended   Period-to-Period
    March 31,
  Change
  March 31,
  Change
    2004
  2003
  $
  %
  2004
  2003
  $
  %
Net Sales
  $ 20,199     $ 12,794       7,405       58     $ 33,244     $ 25,324       7,920       31  
Gross Profit
    1,866       1,552       314       20       3,440       3,040       400       13  
 
    9.2 %     12.1 %                     10.3 %     12.0 %                
Operating Expenses
    1,297       1,248       49       4       2,419       2,326       93       4  
 
    6.4 %     9.8 %                     7.3 %     9.2 %                
Operating Income
    569       304       265       87       1,021       714       307       43  
 
    2.8 %     2.4 %                     3.1 %     2.8 %                
Interest Expense
    14       79       (65 )     -82       29       177       (148 )     -84  
 
    0.1 %     0.6 %                     0.1 %     0.7 %                
Income from Continuing Operations Before Income Taxes
    563       227       336       148       1,000       544       456       84  
 
    2.8 %     1.8 %                     3.0 %     2.1 %                
Income Tax Expense
    241       91       150       165       425       224       201       90  
 
    l.2 %     0.7 %                     1.3 %     0.9 %                
Income from Continuing Operations
    322       136       186       137       574       319       255       80  
 
    1.6 %     1.1 %                     1.7 %     1.3 %                
Loss from Discontinued Operations, Net of Tax
          (391 )     391       -100             (407 )     407       -100  
 
          -3.1 %                           -1.6 %                
Net Income (Loss)
  $ 322     $ (255 )     577       -226       574       (87 )     661       -760  
 
    1.6 %     -2.0 %                     1.7 %     -0.3 %                

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ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations —Continued

     The components of net sales and gross profit are summarized in the table below (dollars in thousands)

                                                 
    Three Months Ended    
    March 31,
   
    2004
  2003
  Period-to-Period Change
            % of           % of  
    Amount
  Total
  Amount
  Total
  $
  %
Net sales
                       
Contract manufacturing and printing
  $ 14,152       70 %   $ 6,824       53 %   $ 7,328       107 %
Business imaging paper products     6,047       30       5,970       47       77       1  
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Net sales
  $ 20,199       100 %   $ 12,794       100 %   $ 7,405       58 %
 
   
 
     
 
     
 
     
 
     
 
     
 
 
 
    2004
  2003
  Period-to-Period Change
            Margin           Margin  
    Amount
  %
  Amount
  %
  $
  %
Gross profit (loss)
                       
Contract manufacturing and printing
  $ 1,180       8 %   $ 826       12 %   $ 354       43 %
Business imaging paper products
    685       11       726       12       (41 )     (6 )
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Gross profit
  $ 1,865       9 %   $ 1,552       12 %   $ 313       20 %
 
   
 
     
 
     
 
     
 
     
 
     
 
 
 
    Six Months Ended    
    March 31,
   
    2004
  2003
  Period-to-Period Change
            % of           % of  
    Amount
  Total
  Amount
  Total
  $
  %
Net sales
                       
Contract manufacturing and printing
  $ 21,134       64 %   $ 13,491       53 %   $ 7,643       57 %
Business imaging paper products
    12,110       36       11,833       47       277       2  
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Net sales
  $ 33,244       100 %   $ 25,324       100 %   $ 7,920       31 %
 
   
 
     
 
     
 
     
 
     
 
     
 
 
 
    2004
  2003
  Period-to-Period Change
            Margin           Margin  
    Amount
  %
  Amount
  %
  $
  %
Gross profit (loss)
                                               
Contract manufacturing and printing
  $ 2,007       9 %   $ 1,604       12 %   $ 403       25 %
Business imaging paper products
    1,432       12       1,436       12       (4 )      
 
   
 
     
 
     
 
     
 
     
 
     
 
 
Gross profit
  $ 3,439       10 %   $ 3,040       12 %   $ 399       13 %
 
   
 
     
 
     
 
     
 
     
 
     
 
 

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ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations-–Continued

Net Sales:

Consolidated net sales increased $7.4 million (58%) to $20.2 million in the second quarter of fiscal 2004, when compared to the same period last year. This is due to an increase of $7.3 million or 107% in the Contract Manufacturing segment and an increase of $0.1 million or 1% in the Business Imaging segment.

Two factors contributed to this increase. In Contract Manufacturing, some customers furnish raw materials and others request the Company to purchase raw materials and pass the cost through in the sales price. In the second quarter of 2004, more customers requested that the Company purchase raw materials and, in comparison to the second quarter of 2003, this resulted in an increase of $6.3 million in revenue. The remainder of the increase was a $1.1 million increase in toll revenue in Contract Manufacturing as new projects came on line during the quarter. Tolls are revenues which do not include a pass through of material costs.

For the six months ended March 31, 2004, sales increased $7.9 million of which $7.4 million occurred in the second quarter as described above.

Gross Profit:

Gross profit increased $314,000 (20%) for the second quarter of fiscal 2004 when compared to the second quarter of fiscal 2003. The Contract Manufacturing segment increased $400,000 due to the higher toll revenue. This was offset by an increase in indirect salaries and wages primarily due to start-up and training costs associated with the Company’s new dry/wet converting lines. Gross profit declined $41,000 in Business Imaging primarily due to competitive pricing pressures.

For the six months ended March 31, 2004, gross profit increased $400,000 representing primarily the second quarter increase in contract manufacturing. Business Imaging was relatively flat when comparing the two periods.

Operating Expenses:

Operating expenses increased $49,000 for the second quarter of 2004 compared to the second quarter of 2003 and increased $93,000 for the first six months of fiscal 2004 compared to the year ago period, an increase of 4% for each period. Increases in legal and audit expenses, bad debt expense primarily due to a Business Imaging customer’s bankruptcy, and employee benefits were offset by a reduction in administrative salaries and equipment depreciation.

Interest Expense and Other Income (Expense)-net:

Interest expense decreased $65,000 to $14,000 for the second quarter compared to last year and decreased $148,000 in comparing the six months, due to decreased borrowings. Effective with the sale of the Paint Sundries segment on March 31, 2003, the Company repaid approximately $5.4 million of outstanding debt on which interest was being paid.

Net Income and Income from Continuing Operations:

The Company reported net income of $0.3 million (per share: $0.07 basic and diluted) for the second quarter of fiscal 2004, versus a net loss of $0.3 million [per share: ($0.06) basic and ($0.05) diluted] for the same period one year ago. Income from continuing operations was $0.3 million (per share: $0.07 basic and diluted) for the second quarter of 2004 compared to $0.1 million (per share: $0.03 basic and diluted) for 2003.

For the six months ended March 31, 2004, net income was $0.6 million (per share: $0.13 basic and $0.12 diluted) compared to a net loss of $0.1 million (per share: $0.02 basic and diluted) for the first six months of fiscal 2003. Income from continuing operations was $0.6 million (per share: $0.13 basic and $0.12 diluted) for the first six months of 2004 compared to $0.3 million (per share: $0.07 basic and diluted).

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ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations-–Continued

Liquidity and Capital Resources:

The Company used $1.1 million in cash from continuing operations through the first six months of fiscal 2004, compared to generating cash flow from continuing operations of $0.5 million for the same period last year. Increases in inventories ($3.1 million) primarily represented materials purchased for new projects. As explained in Net Sales above, more customers are requesting the Company to purchase materials rather than supplying them. Cash was reduced by an increase of accounts receivable ($3.7 million) resulting from the increased revenues.

Net cash used in investing activities was $2.3 million for the first six months of fiscal 2004. On December 4, 2003 the Company announced it had signed significant contracts with new and existing customers for both printing and contract manufacturing. To satisfy the manufacturing requirements of the new contracts, the Company is undertaking a capital equipment expansion program aggregating approximately $3.6 million for fiscal 2004. Through the first six months, $2.3 million of this amount has been expended. Included in this expansion program is doubling the capacity for wet wipes production, a new flat pack folder, and a rebuild of an existing quarter folder. The Company anticipates such amounts will be funded by cash from operations and bank borrowings.

Net cash provided by financing activities was $0.7 million for the first six months of fiscal 2004 as a result of the Company borrowing from its revolving credit line to fund its increased working capital needs. During the quarter, the Company placed funds of $.8 million with the Trustee for redemption of outstanding Industrial Development Bonds scheduled to occur on May 6, 2004.

There was no net cash provided or used by discontinued operations for the six months ended March 31, 2004. For 2003, discontinued operations provided $10.9 million in cash.

As of March 31, 2004, the Company had approximately $4.6 million available under its revolving credit line. According to the terms of its credit facility with its lender, the Company is required to maintain certain financial and operational covenants. As of March 31, 2004, the Company was in compliance with all of its debt covenants under the credit facility.

The Company’s current credit facility expires June 1, 2004. The Company is in the process of replacing this facility with a new unsecured, $10 million facility. It is anticipated this transaction will be completed in May 2004.

The Company intends to retain earnings to finance future operations and expansion and does not expect to pay any dividends within the foreseeable future.

Stock Repurchase Plan:

In March 2003, the Company’s Board of Directors approved the purchase by the Company of up to 100,000 of its share of common stock given that the cash and debt position would enable these purchases without impairment to the Company’s capital. The purchase plan began in April 2003, and expired in December, 2003. A total of 45,500 shares were purchased under the plan.

Critical Accounting Policies:

The condensed consolidated financial statements have been prepared in accordance with generally accepted accounting principles which require the Company to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the condensed consolidated financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Information with respect to the Company’s critical accounting policies which the Company believes could have the most significant effect on the Company’s reported results and require subjective or complex judgments by management is contained on pages 20-21 in Item 7, Management’s Discussion and Analysis of Financial Condition and Results of Operations, of the Company’s Annual Report

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ITEM 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations—Continued

on Form 10-K filed with the Securities and Exchange Commission for the fiscal year ended September 30, 2003. The Company has not made any changes in estimates or assumptions that have had a significant effect on the reported amounts.

Off Balance Sheet Arrangements:

The Company has no Off Balance Sheet Arrangements (as defined in Item 303(a)(4) of Regulation S-K)

Forward Looking Statements:

Management’s discussion and analysis of financial condition and results of operations, including management’s discussion of the Company’s 2004 quarterly period in comparison to fiscal 2003, contains forward-looking statements regarding current expectations, risks and uncertainties for fiscal 2004 and beyond. The actual results could differ materially from those discussed here. As well as those factors discussed in this report, other factors that could cause or contribute to such differences include, among other items, the general economic and business conditions affecting the contract manufacturing, specialty printing services, imaging paper products, significant changes in the cost of base paper stock, competition in the Company’s product areas, or an inability of management to successfully reduce operating expenses in relation to net sales without damaging the long-term direction of the Company. Therefore, the selected financial data for the periods presented may not be indicative of the Company’s future financial condition or results of operations.

ITEM 3. Quantitative and Qualitative Disclosures About Market Risk

Information with respect to the Company’s exposure to interest rate risk, foreign currency risk, commodity price risk and other relevant market risks is contained on page 22 in Item 7A, Quantitative and Qualitative Disclosures about Market Risk, of the Company’s Annual Report on Form 10-K filed with the Securities and Exchange Commission for the fiscal year ended September 30, 2003. Management believes that as of March 31, 2004, there has been no material change to this information.

ITEM 4. Controls and Procedures

The Company maintains disclosure controls and procedures that are designed to ensure that information required to be disclosed in its reports filed pursuant to the Securities Exchange Act of 1934, as amended, is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and that such information is accumulated and communicated to the Company’s management, including its Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure. In designing and evaluating the disclosure controls and procedures, management recognized that any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives, and management necessarily was required to apply its judgment in evaluating the cost-benefit relationship of possible controls and procedures.

The Company carried out an evaluation, under the supervision and with the participation of its management, including its Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures. Based on the foregoing, the Company’s Chief Executive Officer and Chief Financial Officer concluded that the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act) were effective as of the end of the Company’s fiscal quarter ended March 31, 2004.

There have been no changes in the Company’s internal control over financial reporting during the second fiscal quarter ended March 31, 2004 that have materially affected, or are reasonably likely to materially affect the Company’s internal control over financial reporting.

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PART II. OTHER INFORMATION

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

The following summarizes the Annual Meeting highlights:

  (a)   The Annual Meeting of Shareholders of the Company was held on March 9, 2004.
 
  (b)   See the response to Item 4 (c) below.
 
  (c)   At the Annual Meeting, shareholders elected the following individuals to the Board of Directors for one-year terms:

                 
Director
  For
  Withheld
Robert J. Simon
    4,491,687       8,869  
Samuel J. Bero
    4,491,512       9,044  
C. Hamilton Davison, Jr.
    4,487,897       12,659  
Louis LeCalsey, III
    4,491,697       8,859  
William J. Malooly
    4,487,912       12,644  
Seymour S. Preston, III
    4,486,012       14,544  

    The shareholders ratified the selection of Deloitte & Touche LLP as independent auditors for the Company for the fiscal year ending September 30, 2004. The results at the voting for the ratification of Deloitte & Touche LLP are as follows:

                 
For
  Against
  Abstain
4,487,456
    12,100       1,000  

    The shareholders approved the 2004 Non-Employee Director Stock Option Plan. The results at the voting for the approval of the 2004 Non-Employee Director Stock Option Plan are as follows:

                         
For
  Against
  Abstain
  Broker Non-Vote
3,340,160
    86,335       765       1,073,296  

(d)   Not applicable.

ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

(a)   EXHIBITS.

  31.1   Certification pursuant to Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934
 
  31.2   Certification pursuant to Rule 13a-14(a) or Rule 15d-14(a) of the Securities Exchange Act of 1934.
 
  32.1   Certification furnished pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
 
  32.2   Certification furnished Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

(b)   Reports on Form 8-K.
 
    The Company filed Current Report on Form 8-K on February 13, 2004 regarding the Company’s first fiscal quarter.

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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

     
 
  TUFCO TECHNOLOGIES, INC.
 
Date: May 14, 2004
  /s/ Louis LeCalsey, III

Louis LeCalsey, III
  President and Chief Executive Officer
 
   
Date: May 14, 2004
  /s/ Michael B. Wheeler
Michael B. Wheeler
  Vice President and Chief Financial Officer

17