SECURITIES AND EXCHANGE COMMISSION
Form 10-K
For Annual and Transition Reports Pursuant to Sections 13 or 15(d)
(Mark One)
|
||
þ
|
ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 | |
For the Year Ended December 31, 2003 | ||
or | ||
o
|
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
Commission File Number 1-08262
Dean Holding Company
Delaware | 75-2932967 | |
(State or other jurisdiction of incorporation or organization) |
(I.R.S. Employer Identification No.) |
2515 McKinney Avenue
Securities Registered Pursuant to Section 12(b) of the Act:
Securities Registered Pursuant to Section 12(g) of the Act:
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrants knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K: þ
Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes o No þ
The registrant meets the conditions specified in General Instruction I(1)(a) and (b) of Form 10-K and, therefore, is filing this form with the reduced disclosure format permitted by General Instruction I(2).
TABLE OF CONTENTS
1
PART I
Item 1. | Business |
Explanatory Note: As permitted by General Instruction I(2)(d) to Form 10-K, in lieu of the information required by Item 1 of Form 10-K, we are providing only the information required by General Instruction I(2)(d). For more information, this report should be read in conjunction with the 2003 Annual Report on Form 10-K of our parent, Dean Foods Company, as filed with the Securities and Exchange Commission on March 15, 2004.
General
We are a wholly-owned subsidiary of Dean Foods Company (formerly known as Suiza Foods Corporation), a leading food and beverage company. Our Dairy Group segment is part of the larger Dairy Group segment of Dean Foods Company and our Specialty Foods Group segment comprises the entirety of Dean Foods Companys Specialty Foods Group segment.
Segments
Dairy Group |
Our Dairy Group manufactures, markets and distributes a wide variety of branded and private label dairy case products to retailers, distributors, foodservice outlets, schools and governmental entities across the United States.
Our Dairy Groups sales totaled approximately $3.19 billion in 2003, or approximately 82% of our consolidated 2003 sales. The following charts graphically depict our Dairy Groups 2003 sales by product and by channel, and indicate the percentage of private label versus branded sales.
|
(1) | Includes, among other things, regular milk, flavored milks, buttermilk, half-and-half, whipping cream, dairy coffee creamers and ice cream mix. |
(2) | Includes ice cream and ice cream novelties. |
(3) | Includes yogurt, cottage cheese, sour cream and dairy-based dips. |
(4) | Includes fruit juice, fruit-flavored drinks and water. |
(5) | Includes, among other things, non-dairy coffee creamers, condensed milk and non-dairy dips. |
(6) | Such as restaurants and hotels. |
2
Products not sold under customer brands are sold under the Dairy Groups local and regional proprietary or licensed brands, including the following:
Northeast Region(1) | Southeast Region(1) | Midwest Region(1) | Southwest Region(1) | |||
Chug®
|
Barbers® | Chug® | Adohr Farms® | |||
Deans®
|
Chug® | Deans® | Alta Dena® | |||
Fairmont®
|
Deans® | Land OLakes® | BerkeleyFarmsTM | |||
Meadowbrook®
|
Mayfield® | (licensed brand) | Chug® | |||
Reiter®
|
McArthur® | Liberty® | CreamlandTM | |||
Swiss®
|
PurityTM | Maplehurst® | Deans® | |||
TG Lee® | Reiter® | Gandys® | ||||
Verifine® | PricesTM | |||||
SwissTM |
(1) | Dean Foods Companys Dairy Group segment operates in a generally decentralized manner organized by geographic region. Our Dairy Group operations are disbursed among Dean Foods Companys Dairy Group regions. |
Our Dairy Group sells its products primarily on a local or regional basis through its local and regional sales forces, although some national customer relationships are coordinated by Dean Foods Companys Dairy Group corporate sales department. Most of our Dairy Groups customers purchase products from us either by purchase order or pursuant to contracts that are generally terminable at will by the customer. The Dairy Groups sales are slightly seasonal, with sales tending to be higher in the third and fourth quarters.
Our Dairy Group currently operates 35 manufacturing plants in 17 states. For more information about plants in our Dairy Group, see Item 2. Properties.
Due to the perishable nature of the its products, our Dairy Group delivers the majority of its products from its plants or distribution branches directly to its customers stores in refrigerated trucks that we own or lease. This form of delivery is called a direct store delivery or DSD system. Our Dairy Group has one of the most extensive refrigerated DSD systems in the United States, with delivery routes spanning virtually the entire country.
The primary raw material used in our Dairy Group is raw milk. We purchase our raw milk primarily from farmers cooperatives, typically pursuant to requirements contracts (with no minimum purchase obligation). Raw milk is generally readily available. The minimum price of raw milk is regulated in most parts of the country by the federal government. Several states also regulate raw milk pricing through their own programs. Other raw materials used by the Dairy Group, such as juice concentrates and sweeteners, in addition to packaging supplies, are generally available from numerous suppliers and we are not dependent on any single supplier for these materials. Certain of our Dairy Groups raw materials and packaging supplies are purchased under long-term contracts in order to obtain lower costs. The prices of our raw materials increase and decrease based on supply and demand.
The Dairy Group generally increases or decreases the prices of its fluid dairy products on a monthly basis in correlation to fluctuations in the costs of raw materials and packaging supplies.
The dairy industry is a mature industry which has traditionally been characterized by slow to flat growth, low profit margins, fragmentation and excess capacity. Excess capacity resulted from the development of more efficient manufacturing techniques, the establishment of captive dairy manufacturing operations by some grocery retailers and declining demand for fluid milk products. Since 1990, the dairy industry has experienced significant consolidation led in part by Dean Foods Company. Consolidation has tended to lower costs and raise efficiency. However, consumption of traditional fluid dairy products has continued to decline. According to the United States Department of Agriculture, per capita consumption of fluid milk and cream has decreased by over 10% from 1990 to the end of 2002, and total consumption has remained relatively flat over the same period due to population increases. Therefore, sales growth across the industry generally remains
3
The dairy industry is highly competitive. Our Dairy Group has several competitors in each of our major product and geographic markets. Competition between dairy processors for shelf-space with retailers is based primarily on price, service and quality, while competition for consumer sales is based on a variety of factors such as brand recognition, price, taste preference and quality. Dairy products also compete with many other beverages and nutritional products for consumer sales.
For more financial information about our Dairy Groups recent operations, see Part II Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations and Note 19 to our Consolidated Financial Statements.
Specialty Foods Group |
Our Specialty Foods Group is one of the nations leading pickle processors, and the largest manufacturer and seller of powdered non-dairy coffee creamers in the United States. The Specialty Foods Group also manufactures and sells a variety of specialty foods, such as powdered ingredients, aseptic sauces and nutritional beverages. The Specialty Foods Groups sales totaled $684.2 million in 2003, or approximately 18% of our consolidated 2003 sales. The following charts graphically depict the Specialty Foods Groups 2003 sales by product category and channel, and indicate the percentage of private label versus branded sales:
|
(1) | Approximately 67% of the Specialty Foods Groups pickle, relish and pepper products are sold under customer brands, with the remaining 33% sold under our proprietary brands including Atkins®, Cates®, Heifetz®, Nalleys®, SteinfeldTM, Farmans--Registered Trademark--, Paramount--Registered Trademark--, Peter Piper--Registered Trademark--, Roddenberry--Registered Trademark-- and Schwartz--Registered Trademark--. Branded products are sold to retailers and private label products are sold to retailers, foodservice customers and in bulk to other food processors. |
(2) | In addition to powdered coffee creamers, the Specialty Foods Group also sells shortening powders and other high-fat powder formulas used in baking, beverage mixes, gravies and sauces, and premium and low-fat powdered products. In 2003, all of the Specialty Foods Groups powdered products were sold under customer brands to retailers, distributors and in bulk to other food companies for use as ingredients in their products. |
(3) | Aseptic products are sterilized using a process which allows storage for prolonged periods without refrigeration. Our Specialty Foods Group manufactures aseptic cheese sauces, puddings and nutritional beverages. Our cheese sauces and puddings are sold primarily under private labels to distributors. Aseptic nutritional beverages (which are in the meal supplement, weight loss/gain and sports categories) are sold entirely under private labels to retailers and distributors. |
(4) | Includes shrimp, seafood, tarter, horseradish, chili, sweet and sour sauces and syrups sold to retail grocers in the Eastern, Midwestern and Southern United States. These products are sold under the Bennetts--Registered Trademark-- and Hoffman House--Registered Trademark-- brand names. |
(5) | Includes mass merchandisers, club stores, convenience stores, and grocery stores. |
4
The Specialty Foods Groups products are delivered to customers stores and warehouses primarily by common carrier. The Specialty Foods Group sells its products through its internal sales force and through independent brokers. Most of the Specialty Foods Groups customers purchase products from the Specialty Foods Group either by purchase order or pursuant to contracts that are generally terminable at will by the customer. Sales of the Specialty Foods Groups pickle products are generally higher in the second and fourth quarters and sales of its powdered products are generally higher in the fourth quarter.
Our Specialty Foods Group uses a wide variety of raw materials. The main raw material used by the Specialty Foods Group is cucumbers. The Specialty Foods Group purchases cucumbers under seasonal grower contracts with a variety of growers. We supply seeds and advise growers regarding planting techniques. We also monitor and arrange for the control of insects, direct the harvest and, for some crops, provide automated harvesting services. Other raw materials used by the Specialty Foods Group, such as corn syrup, soy bean oil and casein, in addition to packaging materials, are generally available from numerous suppliers and we are not dependent on any single supplier for these materials. Certain of the Specialty Foods Groups raw materials and packaging supplies are purchased under long-term contracts in order to guarantee supply and to obtain lower costs. The prices of the Specialty Foods Groups raw material increase and decrease based on supply and demand.
The Specialty Foods Group produces its products in 11 plants located across the United States. For more information about the Specialty Foods Groups manufacturing plants, see Item 2. Properties.
The Specialty Foods Group has several competitors in each of its product markets. For most of Specialty Foods Groups products, competition to obtain shelf-space with retailers is based on the expected or historical sales performance of the product compared to its competitors. In rare cases, the Specialty Foods Group pays fees to retailers to obtain shelf-space for a particular company-branded product. Competition for consumer sales is based on brand recognition, price, taste preferences and quality. The Specialty Foods Group also competes with other food and nutritional products for consumer sales.
For more information about our Specialty Foods Group segment, see Part II Item 7. Managements Discussion and Analysis of Financial Condition and Results of Operations and Note 19 to our Consolidated Financial Statements.
Developments Since January 1, 2003
Acquisitions |
On January 26, 2004, our Dairy Group acquired Ross Swiss Dairies, a dairy distributor based in Los Angeles, California, which had net sales of approximately $120 million in 2003. As a result of this acquisition, we have increased the distribution capability of our Dairy Group in southern California, allowing us to better serve our customers. Ross Swiss Dairies has historically purchased a significant portion of its products from other processors. We intend to shift the manufacturing of substantially all of Ross Swiss Dairies product needs into our southern California plants in 2004. We paid approximately $20 million for the purchase of Ross Swiss Dairies and funded the purchase price with borrowings under Dean Foods Companys receivables-backed facility.
On December 24, 2003, our Specialty Foods Group acquired the Cremora® branded non-dairy powdered coffee creamer business from Eagle Family Foods. Prior to the acquisition, we had been producing Cremora creamers for Eagle Family Foods pursuant to a co-packing arrangement, which generated approximately $8.9 million of net sales for us in 2003. The Cremora brand had sales of approximately $15.8 million for the 12 months ended June 30, 2003. We purchased the Cremora business for a purchase price of approximately $12.6 million, all of which was funded using borrowings under Dean Foods Companys senior credit facility.
5
Rationalization Activities |
As part of Dean Foods Companys overall integration and cost reduction strategy, we closed or announced the closure of two facilities in 2003 and reduced (or intend to reduce) our workforce accordingly. We also restructured certain administrative functions of our Dairy Group.
5.1
We incurred expenses of approximately $5.9 million during 2003 related to these plant closings and reorganization. These charges included the following costs:
| Workforce reduction costs, which were charged against our earnings in the period that the plan was established in detail and employee severance and benefits had been appropriately communicated; | |
| Shutdown costs, including those costs necessary to prepare the plant facilities for re-sale or closure; | |
| Costs incurred after shutdown such as lease obligations or termination costs, utilities and property taxes; and | |
| Write-downs of property, plant and equipment and other assets, primarily for asset impairments as a result of facilities no longer used in operations. The impairments related primarily to owned building, land and equipment at the facilities that were written down to their estimated fair value and sold or marketed for sale. |
See Note 16 to our Consolidated Financial Statements.
Employees
As of December 31, 2003 we had the following employees:
Number of | % of | |||||||
Employees | Total | |||||||
Dairy Group
|
9,234 | 83.1 | % | |||||
Specialty Foods Group
|
1,880 | 16.9 | ||||||
11,114 | 100.0 | % | ||||||
Where You Can Get More Information
Our fiscal year ends on December 31. We file annual, quarterly and current reports with the Securities and Exchange Commission. In addition, Dean Foods Company, our sole shareholder, also files annual, quarterly and current reports, proxy statements and other information with the Securities and Exchange Commission.
You may read and copy any reports, statements or other information that we or Dean Foods Company file with the Securities and Exchange Commission at the Securities and Exchange Commissions Public Reference Room at 450 Fifth Street, N.W., Washington D.C. 20549. You can request copies of these documents, upon payment of a duplicating fee, by writing to the Securities and Exchange Commission. Please call the Securities and Exchange Commission at 1-800-SEC-0330 for further information on the operation of the Public Reference Room.
We file our reports with the Securities and Exchange Commission electronically via the Securities and Exchange Commissions Electronic Data Gathering, Analysis and Retrieval system (EDGAR). The Securities and Exchange Commission maintains an Internet site that contains reports, proxy and information statements, and other information regarding companies that file electronically with the Securities and Exchange Commission via EDGAR. The address of this Internet site is http://www.sec.gov.
We also make available free of charge through Dean Food Companys website at www.deanfoods.com our annual report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and amendments to those reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange Act of 1934 as soon as reasonably practicable after we electronically file such material with, or furnish it to, the Securities and Exchange Commission.
6
Our Code of Ethics, which is applicable to all employees and directors of Dean Foods Company and its subsidiaries, is available on Dean Foods Companys corporate website at www.deanfoods.com. Any waivers that may be granted to our executive officers or directors under the Code of Ethics, and any amendments to our Code of Ethics, will be posted on our corporate website. If you would like hard copies of any of these documents, or any of our filings with the Securities and Exchange Commission, write or call us at:
Dean Foods Company 2515 McKinney Avenue, Suite 1200 Dallas, Texas 75201 (214) 303-3400 Attention: Investor Relations |
7
Item 2. | Properties |
Explanatory Note: As permitted by General Instruction I to Form 10-K, in lieu of the information required by Item 2 of Form 10-K, we are providing only the information required by General Instruction I.
Our Dairy Group currently conducts its manufacturing operations from the following plants, most of which are owned:
Number | ||||||
Geographic Region | of Plants | Locations of Plants | ||||
Northeast
|
5 | Akron, Ohio | ||||
Belleville, Pennsylvania | ||||||
Erie, Pennsylvania | ||||||
Lebanon, Pennsylvania | ||||||
Sharpsville, Pennsylvania | ||||||
Southeast
|
9 | Birmingham, Alabama(2) | ||||
Miami, Florida | ||||||
Orlando, Florida | ||||||
Orange City, Florida | ||||||
Braselton, Georgia | ||||||
Louisville, Kentucky | ||||||
Athens, Tennessee | ||||||
Nashville, Tennessee | ||||||
Midwest
|
12 | Belvidere, Illinois | ||||
Chemung, Illinois | ||||||
Huntley, Illinois | ||||||
Rockford, Illinois | ||||||
Rochester, Indiana | ||||||
Evart, Michigan | ||||||
Thief River Falls, Minnesota | ||||||
Woodbury, Minnesota | ||||||
Bismark, North Dakota | ||||||
Springfield, Ohio | ||||||
Sioux Falls, South Dakota | ||||||
Sheboygan, Wisconsin | ||||||
Southwest
|
9 | Buena Park, California(2) | ||||
City of Industry, California | ||||||
Hayward, California | ||||||
San Leandro, California | ||||||
Albuquerque, New Mexico(2) | ||||||
El Paso, Texas | ||||||
Lubbock, Texas |
Each of the Dairy Groups manufacturing plants also serves as a distribution facility. In addition, our Dairy Group has numerous distribution branches across the country, some of which are owned, but most of which are leased. The Dairy Groups headquarters are located in Dallas, Texas in leased premises.
8
Our Specialty Foods Group segment currently conducts its manufacturing operations from plants in the following locations, all but one of which are owned:
| La Junta, Colorado | |
| New Hampton, Iowa | |
| Chicago, Illinois | |
| Dixon, Illinois | |
| Pecatonica, Illinois | |
| Plymouth, Indiana | |
| Benton Harbor, Michigan | |
| Wayland, Michigan | |
| Faison, North Carolina | |
| Portland, Oregon | |
| Green Bay, Wisconsin |
Our Specialty Foods Groups headquarters are located at its plant in Green Bay, Wisconsin.
9
PART II
Item 7. | Managements Discussion and Analysis of Financial Condition and Results of Operations |
Explanatory Note: As permitted by General Instruction I(2)(a) to Form 10-K, in lieu of the information required by Item 7, we are providing only the information required by General Instruction I(2)(a).
Results of Operations
The table set forth below presents certain information concerning our results of operations, including information presented as a percentage of net sales.
Year Ended | ||||||||||||||||||
December 31 | ||||||||||||||||||
2003 | 2002 | |||||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||||
(Dollars in thousands) | ||||||||||||||||||
Net sales
|
$ | 3,877,038 | 100.0 | % | $ | 3,855,506 | 100.0 | % | ||||||||||
Cost of sales
|
2,913,553 | 75.1 | 2,895,647 | 75.1 | ||||||||||||||
Gross profit
|
963,485 | 24.9 | 959,859 | 24.9 | ||||||||||||||
Operating costs and expenses:
|
||||||||||||||||||
Selling and distribution
|
515,626 | 13.3 | 525,466 | 13.7 | ||||||||||||||
General and administrative
|
130,399 | 3.4 | 131,918 | 3.4 | ||||||||||||||
Amortization of intangibles
|
3,040 | .1 | 5,367 | .1 | ||||||||||||||
Plant closing and rationalization costs
|
5,919 | .1 | ||||||||||||||||
Total operating costs and expenses
|
654,984 | 16.9 | 662,751 | 17.2 | ||||||||||||||
Total operating income
|
$ | 308,501 | 8.0 | % | $ | 297,108 | 7.7 | % | ||||||||||
Year Ended December 31, 2003 Compared to Year Ended December 31, 2002 Consolidated Results |
Net Sales Consolidated net sales increased slightly to $3.88 billion in 2003 from $3.86 billion in 2002. Net sales by segment are shown in the table below.
Net Sales | |||||||||||||||||
2003 | 2002 | Increase | % Increase | ||||||||||||||
(Dollars in thousands) | |||||||||||||||||
Dairy Group
|
$ | 3,192,831 | $ | 3,181,902 | $ | 10,929 | 0.3 | % | |||||||||
Specialty Foods Group
|
684,207 | 673,604 | 10,603 | 1.6 | |||||||||||||
Total
|
$ | 3,877,038 | $ | 3,855,506 | $ | 21,532 | 0.6 | % | |||||||||
The change in net sales was due to the following:
Change in Net Sales 2003 vs. 2002 | |||||||||||||
Pricing, Volume | |||||||||||||
and Product | Total | ||||||||||||
Divestitures | Mix Changes | Increase | |||||||||||
(In thousands) | |||||||||||||
Dairy Group
|
$ | 10,929 | $ | 10,929 | |||||||||
Specialty Foods Group
|
$ | (13,668 | ) | 24,271 | 10,603 | ||||||||
Total
|
$ | (13,668 | ) | $ | 35,200 | $ | 21,532 | ||||||
Cost of Sales All expenses incurred to bring a product to completion are included in cost of sales, such as raw material, ingredient and packaging costs; labor costs; plant and equipment costs, including costs to operate and maintain our coolers and freezers; costs associated with transporting our finished products from
10
Operating Costs and Expenses Our operating expense ratio was 16.9% in 2003 compared to 17.2% during 2002. Our operating expense ratio decreased due to lower expenses at our former corporate headquarters and the Specialty Foods Group offset by increased costs at the Dairy Group. Corporate expenses were down significantly as our former corporate headquarters in Franklin Park, IL was closed in 2002 resulting in general and administrative and amortization savings of $17.2 million. This was partially offset by an increase in the management fee charged to us by Dean Foods Company in 2003. The 2003 management fee was $12.7 million higher than the 2002 management fee.
Operating Income Operating income during 2003 was $308.5 million, an increase of $11.4 million from 2002 operating income of $297.1 million. Our operating margin in 2003 was 8% compared to 7.7% in 2002.
Other (Income) Expense Total other expense decreased by $2.3 million in 2003 compared to 2002. Interest expense decreased to $55.2 million in 2003 from $56.3 million in 2002. This decrease was the result of lower interest rates and lower average debt balances in 2003.
Income Taxes We are included in Dean Foods Companys consolidated tax return. Income tax expense, as if we were filing a separate tax return, was recorded at an effective rate of 37% in 2003 compared to 38% in 2002. Our tax rate varies as the mix of earnings contributed by our various business units changes and as tax savings initiatives are adopted.
Year Ended December 31, 2003 Compared to Year Ended December 31, 2002 Results by Segment |
Dairy Group |
2003 | 2002 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 3,192,831 | 100.0 | % | $ | 3,181,902 | 100.0 | % | ||||||||
Cost of sales
|
2,400,360 | 75.2 | 2,392,624 | 75.2 | ||||||||||||
Gross profit
|
792,471 | 24.8 | 789,278 | 24.8 | ||||||||||||
Operating costs and expenses
|
539,389 | 16.9 | 533,958 | 16.8 | ||||||||||||
Total operating income
|
$ | 253,082 | 7.9 | % | $ | 255,320 | 8.0 | % | ||||||||
The Dairy Groups net sales increased by approximately $10.9 million or 0.3% in 2003 versus 2002. The change in sales from 2002 to 2003 was due to the following:
Dollars | Percent | |||||||
(Dollars in millions) | ||||||||
2002 Net sales
|
$ | 3,181.9 | ||||||
Volume
|
(22.3 | ) | (0.7 | )% | ||||
Pricing and product mix
|
33.2 | 1.0 | ||||||
2003 Net sales
|
$ | 3,192.8 | 0.3 | % | ||||
11
Volume change for all products declined 0.7% in 2003 compared to 2002. Equivalent gallons of fluid dairy products (including milk, cream and ice cream mix, which represented 71% of the Dairy Groups 2003 sales) sold were flat in 2003 when compared to 2002. Ice cream and ice cream novelties volumes (which represented 15% of the Dairy Groups 2003 sales) declined by 5.3% in 2003 compared to 2002, primarily because we sell our ice cream under private labels and local brands, and we lost sales during the year to nationally branded products which were promoted more aggressively than our products. Other volumes decreased approximately 14% in 2003 primarily due to the loss of the butter volumes of a customer of our southern California plants.
In general, we change the prices that we charge our customers for fluid dairy products on a monthly basis, as the costs of our raw materials fluctuate. The increase in sales due to price and product mix shown in the above table primarily results from higher raw milk costs in 2003 than in 2002. These price increases due to increases in the cost of raw milk were offset somewhat by price concessions that were granted in some markets in 2003 due to the competitive environment. The following table sets forth the average monthly Class I mover and average monthly Class II minimum prices for raw skim milk and butterfat for 2003 compared to 2002:
Year Ended December 31* | ||||||||||||
2003 | 2002 | % Change | ||||||||||
Class I raw skim milk mover(3)
|
$ | 7.47 | (1) | $ | 7.01 | (1) | 7 | % | ||||
Class I butterfat mover(3)
|
1.19 | (2) | 1.21 | (2) | (2 | ) | ||||||
Class II raw skim milk minimum(4)
|
6.74 | (1) | 7.62 | (1) | (12 | ) | ||||||
Class II butterfat minimum(4)
|
1.22 | (2) | 1.20 | (2) | 2 |
* | The prices noted in this table are not the prices that we actually pay. The federal order minimum prices at any given location for Class I raw skim milk or Class I butterfat are based on the Class I mover prices plus a location differential. Class II prices noted in the table are federal minimum prices, applicable at all locations. Our actual cost also includes producer premiums, procurement costs and other related charges that vary by location and vendor. |
(1) | Prices are per hundredweight. |
(2) | Prices are per pound. |
(3) | We process Class I raw skim milk and butterfat into fluid milk products. |
(4) | We process Class II raw skim milk and butterfat into products such as cottage cheese, creams, ice cream and sour cream |
The Dairy Groups cost of sales ratio remained flat in 2003. Prices of raw milk were significantly lower in the first 8 months of 2003 than in 2002. Increased raw milk prices in the last 4 months of the year did not adversely affect the cost of sales for the full year.
The increase in the operating expense ratio at the Dairy Group was primarily due to plant closing costs recorded in 2003. In 2002 all of our plant closings were as a result of our acquisition by Dean Foods Company and were accrued for under purchase accounting. In 2003, we recorded plant closing costs of $5.9 million as a component of operating income.
The Dairy Groups operating margin declined slightly due to the effects of higher plant closing costs in 2003.
12
Specialty Foods Group |
Year Ended December 31 | ||||||||||||||||
2003 | 2002 | |||||||||||||||
Dollars | Percent | Dollars | Percent | |||||||||||||
(Dollars in thousands) | ||||||||||||||||
Net sales
|
$ | 684,207 | 100.0 | % | $ | 673,604 | 100.0 | % | ||||||||
Cost of sales
|
513,188 | 75.0 | 498,085 | 73.9 | ||||||||||||
Gross profit
|
171,019 | 25.0 | 175,519 | 26.1 | ||||||||||||
Operating costs and expenses
|
67,963 | 9.9 | 76,645 | 11.4 | ||||||||||||
Total operating income
|
$ | 103,056 | 15.1 | % | $ | 98,874 | 14.7 | % | ||||||||
The Specialty Foods Groups net sales increased by $10.6 million or 1.6%, in 2003 versus 2002. The change in net sales from 2002 to 2003 was due to the following:
Dollars | Percent | |||||||
(Dollars in millions) | ||||||||
2002 Net sales
|
$ | 673.6 | ||||||
Divestitures
|
(13.7 | ) | (2.0 | )% | ||||
Volume
|
15.9 | 2.4 | ||||||
Pricing and product mix
|
8.4 | 1.2 | ||||||
2003 Net sales
|
$ | 684.2 | 1.6 | % | ||||
The Specialty Foods Group sold EBI Foods, Ltd in October 2002. See Note 2 to our Consolidated Financial Statements. Net of the effects of this divestiture, the Specialty Foods Groups pickle volumes declined 1.6% in 2003 compared to 2002 due to the bankruptcy of a large customer, and to the overall effects of economic difficulties in the foodservice sector as a whole. Approximately 28% of the Specialty Foods Groups sales were to foodservice customers in 2003. This decrease was more than offset by a 12.8% increase in unit volumes of powdered coffee creamers as a result of new business and a 15.2% increase in unit volumes of nutritional beverages due to increased demand.
Pricing was up in all categories primarily due to increased raw material costs that were passed on to customers in the form of higher selling prices. Also, promotional spending that is recorded as a reduction of revenue was down by $15.3 million in 2003 compared to 2002.
The Specialty Foods Groups cost of sales ratio increased in 2003 as a result of higher raw material prices, especially glass, and increases in natural gas prices. The Specialty Foods Group uses a significant amount of natural gas in its operations.
The operating expense ratio for Specialty Foods Group declined in 2003 compared to 2002 primarily due to the sale of EBI Foods, Ltd. in October 2002, which had higher operating expenses, and to lower bonus expense. Bonus expenses were $1.3 million less in 2003 as a result of our actual performance compared to bonus targets.
13
Item 8. | Consolidated Financial Statements |
Our Consolidated Financial Statements are included in this report on the following pages.
Page | ||||||
Independent Auditors Report
|
F-1 | |||||
Report of Independent Accountants
|
F-2 | |||||
Consolidated Balance Sheets as of
December 31, 2003 and 2002
|
F-3 | |||||
Consolidated Statements of Income for the years
ended December 31, 2003 and 2002 and the period from
May 28, 2001 to December 31, 2001 and the fiscal year
ended May 27, 2001
|
F-4 | |||||
Consolidated Statements of Stockholders
Equity for the years ended December 31, 2003 and 2002 and
the period from May 28, 2001 to December 31, 2001 and
the fiscal year ended May 27, 2001
|
F-5 | |||||
Consolidated Statements of Cash Flows for the
years ended December 31, 2003 and 2002 and the period from
May 28, 2001 to December 31, 2001 and the fiscal year
ended May 27, 2001
|
F-6 | |||||
Notes to Consolidated Financial Statements:
|
||||||
1. Summary of Significant Accounting Policies
|
F-7 | |||||
2. Acquisition by Dean Foods Company
|
F-12 | |||||
3. Acquisitions
|
F-15 | |||||
4. Discontinued Operations
|
F-16 | |||||
5. Gain on Sale of Note
|
F-16 | |||||
6. Inventories
|
F-16 | |||||
7. Property, Plant and Equipment
|
F-17 | |||||
8. Intangible Assets
|
F-17 | |||||
9. Accounts Payable and Accrued Expenses
|
F-19 | |||||
10. Income Taxes
|
F-19 | |||||
11. Long-Term Debt
|
F-21 | |||||
12. Stockholders Equity
|
F-22 | |||||
13. Other Comprehensive Income
|
F-23 | |||||
14 Employee Retirement and Profit Sharing
Plans
|
F-24 | |||||
15. Postretirement Benefits Other Than
Pensions
|
F-27 | |||||
16. Plant Closing and Rationalization Costs
|
F-29 | |||||
17. Supplemental Cash Flow Information
|
F-31 | |||||
18. Commitments and Contingencies
|
F-32 | |||||
19. Fair Value of Financial Instruments
|
F-34 | |||||
20. Segment and Geographic Information and
Major Customers
|
F-34 | |||||
21. Quarterly Results of Operations
(Unaudited)
|
F-36 | |||||
22. Subsequent Events
|
F-37 |
14
INDEPENDENT AUDITORS REPORT
To the Board of Directors
We have audited the accompanying consolidated balance sheets of Dean Holding Company and subsidiaries (the Company) (formerly known as Dean Foods Company) as of December 31, 2003 and 2002 (reflecting the new basis of accounting as a result of the purchase business combination discussed in Note 2). We have also audited the consolidated statements of income, stockholders equity and cash flows for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001. These consolidated financial statements are the responsibility of the Companys management. Our responsibility is to express an opinion on these consolidated financial statements based on our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of the Company as of December 31, 2003 and 2002, and their results of operations and their cash flows of the Company for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 in conformity with accounting principles generally accepted in the United States of America.
As discussed in Note 1 to the consolidated financial statements, in 2002 the Company changed its method of accounting for goodwill and other intangible assets to conform to Statement of Financial Accounting Standards No. 142.
/s/ DELOITTE & TOUCHE LLP |
Dallas, Texas
F-1
REPORT OF INDEPENDENT ACCOUNTANTS
To the Board of Directors and
In our opinion, the consolidated statements of income, stockholders equity and cash flows for the fiscal year ended May 27, 2001 present fairly, in all material respects, the financial position, results of operations and cash flows of Dean Holding Company and its subsidiaries (formerly Dean Foods Company, the Predecessor Company) for the fiscal year ended May 27, 2001, in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of Dean Holding Companys management; our responsibility is to express an opinion on these financial statements based on our audit. We conducted our audit of these statements in accordance with auditing standards generally accepted in the United States of America, which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
/s/ PRICEWATERHOUSECOOPERS LLP |
June 26, 2001, except as to Notes 2 and 4, which
F-2
DEAN HOLDING COMPANY
CONSOLIDATED BALANCE SHEETS
Successor | ||||||||||
December 31 | ||||||||||
2003 | 2002 | |||||||||
ASSETS | ||||||||||
(Dollars in thousands | ||||||||||
except share data) | ||||||||||
Current assets:
|
||||||||||
Cash and cash equivalents
|
$ | 23,963 | $ | 27,831 | ||||||
Receivables, net of allowance for doubtful
accounts of $12,017 and $8,872
|
269,792 | 247,432 | ||||||||
Inventories
|
234,311 | 218,124 | ||||||||
Deferred income taxes
|
71,946 | 93,018 | ||||||||
Prepaid expenses and other current assets
|
16,047 | 20,651 | ||||||||
Total current assets
|
616,059 | 607,056 | ||||||||
Property, plant and equipment
|
638,267 | 615,573 | ||||||||
Goodwill
|
1,421,711 | 1,425,398 | ||||||||
Identifiable intangible and other assets
|
230,570 | 227,796 | ||||||||
Total
|
$ | 2,906,607 | $ | 2,875,823 | ||||||
LIABILITIES AND STOCKHOLDERS EQUITY | ||||||||||
Current liabilities:
|
||||||||||
Accounts payable and accrued expenses
|
$ | 345,806 | $ | 367,884 | ||||||
Income taxes payable
|
37,475 | 58,987 | ||||||||
Current portion of long-term debt
|
3,509 | 307 | ||||||||
Total current liabilities
|
386,790 | 427,178 | ||||||||
Long-term debt
|
794,062 | 727,873 | ||||||||
Other long-term liabilities
|
174,044 | 186,417 | ||||||||
Deferred income taxes
|
212,889 | 166,302 | ||||||||
Commitments and contingencies (Note 18)
|
||||||||||
Stockholders equity:
|
||||||||||
Common stock, 1,000 shares issued and
outstanding at December 31, 2003 and 2002 with a par value
of $0.01 per share
|
||||||||||
Additional paid-in capital
|
1,369,392 | 1,356,816 | ||||||||
Retained earnings
|
310,529 | 149,643 | ||||||||
Receivable from parent
|
(330,651 | ) | (138,331 | ) | ||||||
Accumulated other comprehensive loss
|
(10,448 | ) | (75 | ) | ||||||
Total stockholders equity
|
1,338,822 | 1,368,053 | ||||||||
Total
|
$ | 2,906,607 | $ | 2,875,823 | ||||||
See Notes to Consolidated Financial Statements.
F-3
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF INCOME
Successor | Predecessor | |||||||||||||||||
Year Ended | Period from | |||||||||||||||||
December 31 | May 28, 2001 to | Fiscal Year | ||||||||||||||||
December 31, | Ended May 27, | |||||||||||||||||
2003 | 2002 | 2001 | 2001 | |||||||||||||||
(Dollars in thousands) | (Dollars in thousands) | |||||||||||||||||
Net sales
|
$ | 3,877,038 | $ | 3,855,506 | $ | 2,470,818 | $ | 3,982,669 | ||||||||||
Cost of sales
|
2,913,553 | 2,895,647 | 1,930,185 | 3,074,635 | ||||||||||||||
Gross profit
|
963,485 | 959,859 | 540,633 | 908,034 | ||||||||||||||
Operating costs and expenses:
|
||||||||||||||||||
Selling and distribution
|
515,626 | 525,466 | 311,403 | 563,272 | ||||||||||||||
General and administrative
|
130,399 | 131,918 | 105,904 | 135,300 | ||||||||||||||
Amortization of intangibles
|
3,040 | 5,367 | 12,983 | 22,774 | ||||||||||||||
Plant closing and rationalization costs
|
5,919 | 366 | ||||||||||||||||
Transaction costs
|
29,981 | 22,151 | ||||||||||||||||
Total operating costs and expenses
|
654,984 | 662,751 | 460,637 | 743,497 | ||||||||||||||
Operating income
|
308,501 | 297,108 | 79,996 | 164,537 | ||||||||||||||
Other (income) expense:
|
||||||||||||||||||
Interest expense, net
|
55,183 | 56,287 | 38,417 | 70,655 | ||||||||||||||
Gain on the sale of note
|
(10,000 | ) | ||||||||||||||||
Other (income) expense, net
|
(1,909 | ) | (727 | ) | 5,078 | (6,668 | ) | |||||||||||
Total other expense
|
53,274 | 55,560 | 43,495 | 53,987 | ||||||||||||||
Income from continuing operations before income
taxes
|
255,227 | 241,548 | 36,501 | 110,550 | ||||||||||||||
Income taxes
|
94,341 | 91,905 | 13,727 | 42,009 | ||||||||||||||
Income from continuing operations
|
160,886 | 149,643 | 22,774 | 68,541 | ||||||||||||||
Income from discontinued operations, net of tax
|
13,141 | 6,111 | ||||||||||||||||
Net income
|
$ | 160,886 | $ | 149,643 | $ | 35,915 | $ | 74,652 | ||||||||||
See Notes to Consolidated Financial Statements.
F-4
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF STOCKHOLDERS EQUITY
Accumulated | |||||||||||||||||||||||||||||||||||||||||||||||
Other | |||||||||||||||||||||||||||||||||||||||||||||||
Common Stock | Common Stock | Additional | Receivable | Comprehensive | Total | ||||||||||||||||||||||||||||||||||||||||||
Paid-In | Retained | from | Income | Treasury | Stockholders | Comprehensive | |||||||||||||||||||||||||||||||||||||||||
Shares | Amount | Shares | Amount | Capital | Earnings | Parent | (Loss) | Stock | Equity | Income | |||||||||||||||||||||||||||||||||||||
(In thousands) | |||||||||||||||||||||||||||||||||||||||||||||||
Predecessor:
|
|||||||||||||||||||||||||||||||||||||||||||||||
Balance, May 29, 2000
|
35,485 | $ | 42,365 | $ | $ | 65,172 | $ | 803,096 | $ | $ | (361 | ) | $ | (252,587 | ) | $ | 657,685 | ||||||||||||||||||||||||||||||
Issuance of common stock
|
46 | 46 | 1,494 | 1,540 | |||||||||||||||||||||||||||||||||||||||||||
Exercise of stock options
|
105 | 105 | 3,191 | 3,296 | |||||||||||||||||||||||||||||||||||||||||||
Issuance of treasury stock
|
4 | (82 | ) | 82 | |||||||||||||||||||||||||||||||||||||||||||
Net income
|
74,652 | 74,652 | $ | 74,652 | |||||||||||||||||||||||||||||||||||||||||||
Cash dividend declared $.90 per share
|
(32,028 | ) | (32,028 | ) | |||||||||||||||||||||||||||||||||||||||||||
Other
|
745 | (745 | ) | ||||||||||||||||||||||||||||||||||||||||||||
Other comprehensive income (Note 13):
|
|||||||||||||||||||||||||||||||||||||||||||||||
Cumulative translation adjustment
|
(529 | ) | (529 | ) | (529 | ) | |||||||||||||||||||||||||||||||||||||||||
Comprehensive income
|
$ | 74,123 | |||||||||||||||||||||||||||||||||||||||||||||
Balance, May 27, 2001
|
35,640 | 42,516 | 70,520 | 845,720 | (890 | ) | (253,250 | ) | 704,616 | ||||||||||||||||||||||||||||||||||||||
Exercise of stock options
|
401 | 401 | 17,470 | 17,871 | |||||||||||||||||||||||||||||||||||||||||||
Net income
|
35,915 | 35,915 | $ | 35,915 | |||||||||||||||||||||||||||||||||||||||||||
Cash dividend declared $.45 per share
|
(16,164 | ) | (16,164 | ) | |||||||||||||||||||||||||||||||||||||||||||
Other comprehensive income (Note 13):
|
|||||||||||||||||||||||||||||||||||||||||||||||
Cumulative translation adjustment
|
(138 | ) | (138 | ) | (138 | ) | |||||||||||||||||||||||||||||||||||||||||
Comprehensive income
|
$ | 35,777 | |||||||||||||||||||||||||||||||||||||||||||||
Predecessor balance, December 31, 2001
|
36,041 | 42,917 | 87,990 | 865,471 | (1,028 | ) | (253,250 | ) | 742,100 | ||||||||||||||||||||||||||||||||||||||
Successor:
|
|||||||||||||||||||||||||||||||||||||||||||||||
Net consideration paid for acquisition
|
1 | 1,640,387 | 1,640,387 | ||||||||||||||||||||||||||||||||||||||||||||
Receivable from parent activity
|
(29,000 | ) | (29,000 | ) | |||||||||||||||||||||||||||||||||||||||||||
Purchase accounting adjustments and
reclassifications
|
(36,041 | ) | (42,917 | ) | (87,990 | ) | (865,471 | ) | 1,028 | 253,250 | (742,100 | ) | |||||||||||||||||||||||||||||||||||
Dividend of National Refrigerated Products to
parent
|
(408,252 | ) | (408,252 | ) | |||||||||||||||||||||||||||||||||||||||||||
Contribution of Dean SoCal from parent
|
94,220 | 94,220 | |||||||||||||||||||||||||||||||||||||||||||||
Balance, December 31, 2001
|
0 | 0 | 1 | 0 | 1,326,355 | 0 | (29,000 | ) | 0 | 0 | 1,297,355 | ||||||||||||||||||||||||||||||||||||
Net income
|
149,643 | 149,643 | $ | 149,643 | |||||||||||||||||||||||||||||||||||||||||||
Receivable from parent activity
|
(109,331 | ) | (109,331 | ) | |||||||||||||||||||||||||||||||||||||||||||
Reclassification of stock option liability
|
30,461 | 30,461 | |||||||||||||||||||||||||||||||||||||||||||||
Other comprehensive income (Note 13):
|
|||||||||||||||||||||||||||||||||||||||||||||||
Cumulative translation adjustment
|
(75 | ) | (75 | ) | (75 | ) | |||||||||||||||||||||||||||||||||||||||||
Comprehensive income
|
$ | 149,568 | |||||||||||||||||||||||||||||||||||||||||||||
Balance, December 31, 2002
|
0 | 0 | 1 | 0 | 1,356,816 | 149,643 | (138,331 | ) | (75 | ) | 0 | 1,368,053 | |||||||||||||||||||||||||||||||||||
Net income
|
160,886 | 160,886 | $ | 160,886 | |||||||||||||||||||||||||||||||||||||||||||
Additional investment from parent
|
12,576 | 12,576 | |||||||||||||||||||||||||||||||||||||||||||||
Receivable from parent activity
|
(192,320 | ) | (192,320 | ) | |||||||||||||||||||||||||||||||||||||||||||
Other comprehensive income (Note 13):
|
|||||||||||||||||||||||||||||||||||||||||||||||
Cumulative translation adjustment
|
(1,468 | ) | (1,468 | ) | (1,468 | ) | |||||||||||||||||||||||||||||||||||||||||
Minimum pension liability adjustment
|
(8,905 | ) | (8,905 | ) | (8,905 | ) | |||||||||||||||||||||||||||||||||||||||||
Comprehensive income
|
$ | 150,513 | |||||||||||||||||||||||||||||||||||||||||||||
Balance, December 31, 2003
|
0 | $ | 0 | 1 | $ | 0 | $ | 1,369,392 | $ | 310,529 | $ | (330,651 | ) | $ | (10,448 | ) | $ | 0 | $ | 1,338,822 | |||||||||||||||||||||||||||
See Notes to Consolidated Financial Statements.
F-5
DEAN HOLDING COMPANY
CONSOLIDATED STATEMENTS OF CASH FLOWS
Successor | Predecessor | ||||||||||||||||||
Period from | |||||||||||||||||||
Year Ended December 31 | May 28, 2001 | Fiscal Year | |||||||||||||||||
to December 31, | Ended May 27, | ||||||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||||
Cash flows from operating activities:
|
|||||||||||||||||||
Net income from continuing operations
|
$ | 160,886 | $ | 149,643 | $ | 22,774 | $ | 68,541 | |||||||||||
Adjustments to reconcile net income to net cash
provided by operating activities:
|
|||||||||||||||||||
Depreciation and amortization
|
72,996 | 67,798 | 64,635 | 118,709 | |||||||||||||||
(Gain) loss on disposition of assets
|
120 | 6,383 | (3,848 | ) | |||||||||||||||
Deferred income taxes
|
66,783 | 62,079 | (8,648 | ) | 29,984 | ||||||||||||||
Other
|
(3,113 | ) | 1,155 | (54 | ) | 6,455 | |||||||||||||
Changes in operating assets and liabilities, net
of acquisitions:
|
|||||||||||||||||||
Receivables
|
(22,764 | ) | 38,946 | 46,112 | (15,692 | ) | |||||||||||||
Inventories
|
(13,354 | ) | 7,670 | (23,232 | ) | (26,574 | ) | ||||||||||||
Prepaid expenses and other assets
|
26,895 | 21,305 | 11,373 | 1,608 | |||||||||||||||
Accounts payable and accrued expenses
|
(51,190 | ) | (94,546 | ) | (80,415 | ) | 38,156 | ||||||||||||
Income taxes payable
|
(21,512 | ) | 14,160 | 17,585 | (2,840 | ) | |||||||||||||
Net cash provided by operating activities
|
215,747 | 268,210 | 56,513 | 214,499 | |||||||||||||||
Cash flows from investing activities:
|
|||||||||||||||||||
Additions to property, plant and equipment
|
(95,122 | ) | (74,619 | ) | (48,269 | ) | (105,978 | ) | |||||||||||
Proceeds from the sale of fixed assets
|
3,335 | 1,727 | 2,742 | 7,445 | |||||||||||||||
Capitalized information systems costs
|
(2,765 | ) | (4,100 | ) | |||||||||||||||
Cash outflows for acquisitions and investments
|
(13,763 | ) | (17,156 | ) | (1,816 | ) | (171,182 | ) | |||||||||||
Net proceeds from divestitures
|
29,962 | ||||||||||||||||||
Net cash used in investing activities
|
(105,550 | ) | (60,086 | ) | (50,108 | ) | (273,815 | ) | |||||||||||
Cash flows from financing activities:
|
|||||||||||||||||||
Proceeds from issuance of debt
|
71,979 | 4,678 | 245,818 | ||||||||||||||||
Repayment of debt
|
(6,300 | ) | (86,552 | ) | (52,216 | ) | (273,666 | ) | |||||||||||
Borrowing under revolving credit agreement, net
|
40,000 | 209,000 | |||||||||||||||||
Issuance of common stock, net of expenses
|
17,871 | 4,554 | |||||||||||||||||
Cash dividends paid
|
(24,367 | ) | (31,701 | ) | |||||||||||||||
Additional investment from parent
|
12,576 | ||||||||||||||||||
Distribution to parent
|
(192,320 | ) | (109,661 | ) | (29,000 | ) | |||||||||||||
Net cash provided by (used in) financing
activities
|
(114,065 | ) | (196,213 | ) | (43,034 | ) | 154,005 | ||||||||||||
Net cash provided by (used in) discontinued
operations
|
27,564 | (96,317 | ) | ||||||||||||||||
Increase (decrease) in cash and cash equivalents
|
(3,868 | ) | 11,911 | (9,065 | ) | (1,628 | ) | ||||||||||||
Cash and cash equivalents, beginning of period
|
27,831 | 15,920 | 24,985 | 26,613 | |||||||||||||||
Cash and cash equivalents, end of period
|
$ | 23,963 | $ | 27,831 | $ | 15,920 | $ | 24,985 | |||||||||||
See Notes to Consolidated Financial Statements.
F-6
DEAN HOLDING COMPANY
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
1. | SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
Nature of Our Business We are a wholly-owned subsidiary of Dean Foods Company (formerly known as Suiza Foods Corporation), a leading food and beverage company. Our Dairy Group segment is part of the larger Dairy Group segment of Dean Foods Company and our Specialty Foods Group segment comprises the entirety of Dean Foods Companys Specialty Foods Group segment.
Change in Fiscal Year Effective December 31, 2001, we changed our fiscal year end to December 31, rather than on the last Sunday in May.
Basis of Presentation Our Consolidated Financial Statements include the accounts of our wholly-owned subsidiaries. All significant intercompany balances and transactions are eliminated in consolidation.
We have chosen December 31, 2001 as a date of convenience for recording the effects of our acquisition by Dean Foods Company. See Note 2. Accordingly, for financial statement purposes, we have treated the merger as if it occurred on December 31, 2001 rather than December 21, 2001.
Our financial statements for all periods prior to December 31, 2001 have been prepared using our historical basis of accounting and are indicated in our consolidated financial statements as Predecessor.
We are a wholly-owned subsidiary of Dean Foods Company. Dean Foods Company provides us with management support in return for a management fee. The management fee is based on budgeted annual expenses for Dean Foods Companys corporate headquarters, which is then allocated among the segments of Dean Foods Company. Dean Foods Company began charging us management fees in the second quarter of 2002. Dean Foods Company charged us management fees of $37 million and $24.3 million for the years ended December 31, 2003 and 2002. Our cash is available for use by, and is regularly transferred to, Dean Foods Company at its discretion. Cash that has been transferred to Dean Foods Company is included in Receivable from Parent on our balance sheet.
Use of Estimates The preparation of our Consolidated Financial Statements in conformity with generally accepted accounting principles (GAAP)requires us to use our judgment to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the Consolidated Financial Statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from these estimates under different assumptions or conditions.
Cash Equivalents We consider temporary cash investments with a remaining maturity of three months or less to be cash equivalents.
Inventories Inventories are stated at the lower of cost or market. Dairy and certain specialty products inventories are valued on the first-in, first-out (FIFO) method, while our pickle inventories are valued on the last-in, first-out (LIFO) method. The costs of finished goods inventories include raw materials, direct labor and indirect production and overhead costs.
Property, Plant and Equipment Property, plant and equipment are stated at acquisition cost, plus capitalized interest on borrowings during the actual construction period of major capital projects. Also included in property, plant and equipment are certain direct costs related to the implementation of computer
F-7
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
software for internal use. Depreciation and amortization are calculated using the straight-line method over the estimated useful lives of the assets as follows:
Asset | Useful Life | |
Buildings and improvements
|
7 to 40 years | |
Machinery and equipment
|
3 to 20 years |
Predecessor depreciation and amortization were provided using the straight-line method over the estimated useful lives of the assets, as follows:
Asset | Useful Life | |
Buildings and improvements
|
5 to 40 years | |
Machinery and equipment
|
2 to 25 years | |
Transportation equipment
|
5 to 12 years |
Impairment tests are performed when circumstances indicate the carrying value may not be recoverable. Capitalized leases are amortized over the shorter of their lease term or their estimated useful lives. Expenditures for repairs and maintenance which do not improve or extend the life of the assets are expensed as incurred.
Intangible and Other Assets Prior to January 1, 2002, intangibles were amortized over their related estimated useful lives as follows:
Asset | Useful Life | ||
Goodwill
|
Straight-line method over 25 to 40 years | ||
Identifiable intangible assets:
|
|||
Customer lists
|
Straight-line method over 7 to 10 years | ||
Customer supply contracts
|
Straight-line method over the terms of the agreements | ||
Non-competition agreements
|
Straight-line method over 15 years |
Effective January 1, 2002, in accordance with Statement of Financial Accounting Standards (SFAS) No. 142, goodwill and other intangible assets determined to have indefinite lives are no longer amortized. Instead, we now conduct impairment tests on our goodwill, trademarks and other intangible assets with indefinite lives annually and when circumstances indicate that the carrying value may not be recoverable. To determine whether an impairment exists, we use present value techniques.
Foreign Currency Translation The financial statements of our foreign subsidiaries are translated to U.S. dollars in accordance with the provisions of SFAS No. 52, Foreign Currency Translation. The functional currency of our foreign subsidiaries is generally the local currency of the country. Accordingly, assets and liabilities of the foreign subsidiaries are translated to U.S. dollars at year-end exchange rates. Income and expense items are translated at the average rates prevailing during the year. Changes in exchange rates, which affect cash flows and the related receivables or payables are recognized as transaction gains and losses in the determination of net income. The cumulative translation adjustment in stockholders equity reflects the unrealized adjustments resulting from translating the financial statements of our foreign subsidiaries.
Employee Stock-Based Compensation Prior to our acquisition by Dean Foods Company, we measured compensation expense for our stock-based employee compensation plans using the intrinsic value method and provided the required pro forma disclosures of the effect on net income and earnings per share as if the fair value-based method had been applied in measuring compensation expense. As a result of our acquisition by Dean Foods Company, unexercised stock options at the transaction date that had been granted under our
F-8
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
plans were automatically converted into options to acquire Dean Foods Company shares. The estimated fair value assigned to such options as of the transaction date was accounted for by Dean Foods Company as part of the cost of the acquisition. We had no options outstanding at December 31, 2003 and 2002.
We followed Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations in accounting for our stock options. All options granted were to employees, officers or directors. Stock options were granted under these plans at exercise prices which approximated or exceeded market value at the grant date. Compensation expense was recognized for certain option grants under plans that were modified, thereby requiring variable plan accounting. Had compensation expense been determined for stock option grants using fair value methods provided for in SFAS No. 123, Accounting for Stock-Based Compensation, our pro forma net income and net income per common share would have been the amounts indicated below:
Predecessor | |||||
Fiscal Year | |||||
Ended May 27, | |||||
2001 | |||||
(In thousands) | |||||
Net income, as reported
|
$ | 74,652 | |||
Less: stock based compensation, net of income tax
|
5,910 | ||||
Pro forma net income
|
$ | 68,742 | |||
Stock option share data:
|
|||||
Stock options granted during period
|
1,187 | ||||
Weighted average option fair value
|
$ | 11.55 | (a) |
(a) | Calculated in accordance with the Black-Scholes option pricing model, using the following assumptions: expected volatility of 26.8%; expected dividend yield of 2.0%; expected option term of eight years and risk-free rates of return as of the date of grant of 6.4% based on the yield of seven-year U.S. Treasury securities. |
Revenue Recognition and Accounts Receivable Revenue is recognized when persuasive evidence of an arrangement exists, the price is fixed or determinable, the product has been shipped to the customer and there is reasonable assurance of collection of the sale proceeds. In accordance with Emerging Issues Task Force (EITF) 01-09, Accounting for Consideration Given by a Vendor or to a Customer, revenue is reduced by certain sales incentives, some of which are recorded by estimating expense based on our historical experience. We provide credit terms to customers generally ranging up to 30 days, perform ongoing credit evaluation of our customers and maintain allowances for potential credit losses based on historical experience.
Income Taxes We (including all of our wholly-owned U.S. operating subsidiaries) are included in Dean Foods Companys consolidated tax return. Our income taxes are determined as if we were filing a separate tax return. Our foreign subsidiary is required to file separate income tax returns in its local jurisdictions. Certain distributions from this subsidiary are subject to U.S. income taxes; however, available tax credits of the subsidiary may reduce or eliminate these U.S. tax liabilities. Our foreign earnings are expected to be reinvested indefinitely. At December 31, 2003 no provision had been made for U.S. federal or state income tax on approximately $1.9 million of accumulated foreign earnings.
Deferred income taxes are provided for temporary differences between amounts recorded in the Consolidated Financial Statements and tax bases of assets and liabilities using current tax rates. Deferred tax assets, including the benefit of net operating loss carry-forwards, are evaluated based on the guidelines for realization and may be reduced by a valuation allowance if deemed necessary.
F-9
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Advertising Expense Advertising expense is comprised of media, agency and production expenses. Advertising expenses are charged to income during the period incurred, except for expenses related to the development of a major commercial or media campaign, which are charged to income during the period in which the advertisement or campaign is first presented by the media. Advertising expenses charged to income totaled $27 million and $25.4 million for the years ended December 31, 2003 and 2002, $18.4 million for the period from May 28, 2001 to December 31, 2001, and $39.4 million in fiscal year 2001. Additionally, prepaid advertising costs for media advertising not yet released were $0 and $1.7 million at December 31, 2003 and 2002, respectively.
Shipping and Handling Fees In September 2000, the EITF reached a consensus on Issue No. 00-10, Accounting for Shipping and Handling Fees and Costs, which became effective for us in the fourth quarter of fiscal year 2001. This issue required the disclosure of our accounting policies for shipping and handling costs and their income statement classification. Previously, we classified shipping and handling amounts billed to customers as revenue. However, certain costs incurred related to shipping and handling were classified as a reduction of revenue. As a result of our adoption of Issue No. 00-10 in the fourth quarter of fiscal 2001, our shipping and handling costs are now included either in cost of products sold or delivery, selling and administrative expenses, depending on the nature of such costs. Accordingly, prior years shipping and handling costs were reclassified from net sales to cost of products sold and delivery, selling and administrative expenses. Those amounts totaled $30.2 million in fiscal year 2001. Shipping and handling costs included in costs of sales reflect the cost of shipping products to customers through third party carriers, inventory warehouse costs, product loading and handling costs and costs associated with transporting finished products from our manufacturing facilities to our own distribution warehouses. Shipping and handling costs in selling and distribution expense consist primarily of route delivery costs for both company-owned delivery routes and independent distributor routes, to the extent that such independent distributors are paid a delivery fee. Shipping and handling costs that were recorded as a component of selling and distribution expense were approximately $386.6 million, $375 million, $252 million, and $393.1 million during the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and fiscal year 2001, respectively.
Insurance Accruals We retain selected levels of property and casualty risks, primarily related to employee health care, workers compensation claims and other casualty losses. Many of these potential losses are covered under conventional insurance programs with third party carriers with high deductible limits. In other areas we are self-insured with stop-loss coverages. Accrued liabilities for incurred but not reported losses related to these retained risks are calculated based upon loss development factors which contemplate a number of factors including claims history and expected trends. These loss development factors are developed by us in consultation with external insurance brokers and actuaries. Some of our self-insured programs are administered by Dean Foods Company.
Plant Closing and Rationalization Costs We have an on-going overall plant closing and rationalization strategy. We periodically record plant closing and rationalization charges when we have identified a plant for closure or other rationalization opportunity, developed a plan, and notified the affected employees. We record these charges in accordance with SFAS No. 146 Accounting for Costs Associated with Exit or Disposal Activities.
Comprehensive Income We consider all changes in equity from transactions and other events and circumstances, except those resulting from investments by owners and distributions to owners, to be comprehensive income.
Recently Adopted Accounting Pronouncements In June 2001, Financial Accounting Standards Board (FASB) issued SFAS No. 143, Accounting for Asset Retirement Obligations. This statement requires that the fair value of a liability for an asset retirement obligation be recognized in the period in which it is incurred if a reasonable estimate of fair value can be made. The associated asset retirement costs are
F-10
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
capitalized as part of the carrying amount of the long-lived asset. SFAS No. 143 became effective for us January 1, 2003. The adoption of this pronouncement did not have a material impact on our Consolidated Financial Statements.
SFAS No. 145, Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections, was issued in April 2002 and is applicable to fiscal years beginning after May 15, 2002. One of the provisions of this technical statement is the rescission of SFAS No. 4, Reporting Gains and Losses from Extinguishment of Debt, whereby any gain or loss on the early extinguishment of debt that was classified as an extraordinary item in prior periods in accordance with SFAS No. 4, which does not meet the criteria of an extraordinary item as defined by APB Opinion 30, must be reclassified. Adoption of this standard required us to reclassify extraordinary losses previously reported from the early extinguishment of debt as a component of other expense. We have not previously reported extraordinary gains or losses, therefore, this pronouncement had no effect on our Consolidated Financial Statements.
In June 2002, FASB issued SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities. This statement addresses financial accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force (EITF) Issue No. 94-3, Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in Restructuring). The statement requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred and is effective for exit or disposal activities that are initiated after December 31, 2002. Our adoption of this standard changed the timing of the recognition of certain charges associated with exit and disposal activities.
In November 2002, FASB issued FASB Interpretation (FIN) No. 45, Guarantors Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others. FIN No. 45 clarifies the requirements of SFAS No. 5 Accounting for Contingencies, relating to the accounting for and disclosures of certain guarantees issued and indemnification obligations incurred. FIN No. 45 requires disclosure of certain guarantees and indemnification obligations. It also requires liability recognition for the fair value of certain guarantees and indemnification obligations made or incurred after December 31, 2002. We adopted the requirements of FIN No. 45 effective January 1, 2003. See Note 18 for disclosures required by FIN No. 45. The adoption of this pronouncement did not have a material effect on our Consolidated Financial Statements.
In December 2003, FASB issued FIN No. 46(R), Consolidation of Variable Interest Entities an interpretation of ARB No. 51. FIN No. 46(R) provides guidance for identifying a controlling interest in a Variable Interest Entity (VIE) established by means other than voting interests. FIN 46(R) also requires consolidation of a VIE by an enterprise that holds such a controlling interest. The effective date for interest qualification is December 31, 2003. We currently utilize special purpose limited liability entities to facilitate our receivable-backed facility. Since their formation, these entities have been consolidated in our financial statements for financial reporting purposes. Therefore, the adoption of FIN No. 46(R) had no impact on our Consolidated Financial Statements.
In April of 2003, FASB issued SFAS No. 149, Amendment of Statement 133 on Derivative Instruments and Hedging Activities. This statement amends and clarifies financial accounting and reporting for derivative instruments, including derivative instruments embedded in other contracts and hedging activities under SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities. This statement requires that contracts with comparable characteristics be accounted for similarly and is effective for contracts entered into or modified after June 30, 2003. We have no derivatives. Therefore, SFAS No. 149 had no impact on our Consolidated Financial Statements.
In May of 2003, FASB issued SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity. This statement, which became effective for us on July 1, 2003,
F-11
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
requires that certain financial instruments which had previously been classified as equity be classified with liabilities. We have no outstanding securities that meet the criteria of SFAS No. 150. Therefore, SFAS No. 150 had no impact on our Consolidated Financial Statements.
In December 2003, the FASB issued SFAS No. 132 (revised 2003), Employers Disclosures about Pensions and Other Postretirement Benefits, to improve financial statement disclosures for defined benefit plans. This standard requires that companies provide more details about their plan assets, benefit obligations, cash flows, benefit costs and other relevant information. In addition to expanded annual disclosures, we will be required to report the various elements of pension and other postretirement benefit costs on a quarterly basis. SFAS No. 132 (revised 2003) is effective for fiscal years ending after December 15, 2003, and for quarters beginning after December 15, 2003. The expanded disclosure requirements are included in this report.
In January 2004, the FASB issued FASB Staff Position (FSP) 106-1, Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003 in response to a new law regarding prescription drug benefits under Medicare as well as a federal subsidy to sponsors of retiree health care benefit plans. Currently, SFAS No. 106, Employers Accounting for Postretirement Benefits Other Than Pensions, requires that changes in relevant law be considered in current measurement of postretirement benefit costs. We are currently evaluating the impact of the new law and will defer recognition, as permitted by FSP 106-1, until authoritative guidance is issued.
Reclassifications Certain reclassifications have been made to conform the prior years Consolidated Financial Statements to the current year classifications.
2. | ACQUISITION BY DEAN FOODS COMPANY |
General On December 21, 2001, we were acquired by Dean Foods Company (formerly known as Suiza Foods Corporation). Immediately upon completion of the transaction, we changed our name to Dean Holding Company and the acquiror took our former name. As a result of the transaction, we are now a wholly-owned subsidiary of Dean Foods Company.
As a result of the transaction, each share of our common stock was converted into 1.287 shares (on a split adjusted basis) of Dean Foods Company common stock and the right to receive $21 in cash.
Dean Foods Company accounted for its acquisition of us as a purchase. The aggregate purchase price recorded at Dean Foods Company was $1.6 billion, including $756.8 million of cash and common stock valued at $739.4 million. The value of the approximately 46 million common shares issued was determined based on the average market price of Dean Foods Company common stock around the date of the announcement. This purchase price and the related purchase accounting adjustments, including goodwill, have been pushed down and are reflected in our December 31, 2003 and 2002 balance sheets.
Transaction Costs We recorded costs of $30 million and $22.2 million in the period from May 28, 2001 to December 31, 2001 and fiscal year 2001, respectively, related to our acquisition by Dean Foods Company. These costs include $14.2 million and $15 million in the period from May 28, 2001 to December 31, 2001 and fiscal year 2001, respectively, for a lease commitment for new corporate headquarters on office space that we elected not to take possession of after we agreed to be acquired by Dean Foods Company. The charges related to the lease commitment reflect the rental payments over the term of the lease and other termination costs reduced by estimated sublease income. The incremental charge we recorded in the period from May 28, 2001 to December 31, 2001 reflects a change in our estimate based on updated assumptions. We also recorded other costs related to the transaction including professional fees of $11.4 million and $4.5 million and severance and employee stay bonus costs of $4.3 million and $2.7 million in the period from May 28, 2001 to December 31, 2001 and fiscal year 2001, respectively.
F-12
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Divestiture of Plants In order to obtain regulatory approval for the transaction, certain plants located in areas where our operations overlapped with the operations of the acquiror were required to be divested. Four of the divested dairies were owned by us, including Coburg Dairy based in North Charleston, South Carolina; Cream O Weber based in Salt Lake City, Utah; H. Meyer Dairy based in Cincinnati, Ohio; and U.C. Milk (Goldenrod) based in Madisonville, Kentucky. In order to accomplish the divestitures, on December 21, 2001, immediately after our acquisition by Dean Foods Company, we transferred these dairies, via dividend, to Dean Foods Company, our sole shareholder. The dividend was recorded at book value after applicable purchase accounting adjustments, with no gain or loss recorded. Prior periods have not been restated to reflect the divestitures.
Exchange of National Refrigerated Products for Dean SoCal Also in connection with the transaction, on December 21, 2001, we entered into a Securities Exchange Agreement with Morningstar Foods Inc., another wholly-owned subsidiary of Dean Foods Company, pursuant to which, on December 21, 2001 immediately after consummation of the transaction, we exchanged the operations of our former National Refrigerated Products (or NRP) group for the operations of Dean SoCal, a subsidiary of Dean Foods Companys Dairy Group. Accordingly, we no longer have our NRP segment, and we have presented this group as a discontinued operation in the accompanying financial statements (see Note 4). We have accounted for this exchange as a dividend in our Consolidated Financial Statements. Dean SoCal operates in southern California and produces dairy products under the Swiss brand. Dean SoCal is now operated as part of our Dairy Group and was accounted for as a contribution in our Consolidated Financial Statements at December 31, 2003 and 2002. Dean SoCals operating results are included in our Consolidated Financial Statements for the years ended December 31, 2003 and 2002. Our financial statements for all periods prior to the transaction have been restated to reflect NRP as a discontinued operation.
Divestitures During 2002 we completed the sale of three non-core businesses that were part of our Specialty Foods segment. On January 4, 2002, we completed the sale of DFC Transportation Company, a contract hauler. On February 7, 2002, we completed the sale of a boiled peanuts business, and on October 11, 2002 we completed the sale of our 94% interest in EBI Foods, Limited, a U.K. based manufacturer of powdered food coatings. The combined proceeds from these sales were approximately $30 million. Prior periods have not been restated to reflect the divestitures.
The following table presents our comparative results of operations for the years ended December 31, 2003, 2002 and 2001:
Successor | Predecessor | |||||||||||
Year Ended | ||||||||||||
Year Ended | Year Ended | December 31, | ||||||||||
December 31, | December 31, | 2001 | ||||||||||
2003 | 2002 | (unaudited) | ||||||||||
(In thousands) | ||||||||||||
(In thousands) | ||||||||||||
Net sales
|
$ | 3,877,038 | $ | 3,855,506 | $ | 4,111,221 | ||||||
Gross profit
|
963,485 | 959,859 | 905,406 | |||||||||
Income from continuing operations
|
160,886 | 149,643 | 31,343 | |||||||||
Income from discontinued operations, net of taxes
|
15,141 | |||||||||||
Net income
|
160,886 | 149,643 | 46,484 |
Note: The comparability of the results in the table above is affected by the implementation of SFAS No. 142, the exchange of NRP for Dean SoCal, the divestiture of four dairies and changes in amortization and depreciation amounts as a result of our acquisition by Dean Foods Company and the corresponding re-valuing of our assets and re-assessing their remaining useful lives.
F-13
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Allocation of Purchase Price The following table summarizes the fair values of the assets acquired by Dean Foods Company and liabilities assumed by Dean Foods Company as a result of the transaction, and includes the effects of divesting four of our plants. The table does not include the effects of the NRP/ Dean SoCal exchange.
At | |||||
December 31, | |||||
2001 | |||||
(In thousands) | |||||
Current assets
|
$ | 723,326 | |||
Property, plant, and equipment
|
725,258 | ||||
Intangible assets
|
236,978 | ||||
Goodwill
|
1,515,267 | ||||
Other assets
|
79,945 | ||||
Total assets acquired by Dean Foods Company
|
$ | 3,280,774 | |||
Current liabilities
|
540,678 | ||||
Other liabilities
|
285,209 | ||||
Long-term debt
|
814,500 | ||||
Total liabilities assumed by Dean Foods Company
|
1,640,387 | ||||
Net assets acquired by Dean Foods Company
|
$ | 1,640,387 | |||
The purchase price disclosed above differs from that reported by Dean Foods Company due to the timing effects of the sale of certain of our subsidiaries accounts receivable into Dean Foods Companys receivables-backed facility and a distribution made to Dean Foods Company not reflected in its purchase price due to our accounting for the acquisition as of December 31, 2001, the date of convenience.
Of the $237 million of acquired intangible assets, approximately $206.5 million was assigned to trademarks and trade names that are not subject to amortization and approximately $30.5 million was assigned to customer contracts that have a weighted-average economic life of approximately 17 years.
Approximately $1.5 billion of goodwill was assigned to our Dairy Group, NRP and Specialty segments in the amounts of $1.01 billion, $215 million and $290 million, respectively. None of the goodwill is expected to be deductible for tax purposes.
The final allocation of the purchase price to the fair values of our assets and liabilities and the related business integration plans were completed in the fourth quarter of 2002. The final allocation process increased goodwill by approximately $67.1 million, primarily as a result of the final determination of the fair values of depreciable tangible assets and business integration plans.
F-14
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The unaudited results of operations on a pro forma basis for the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001 as if the acquisition by Dean Foods Company, including the effects of the NRP/ Dean SoCal exchange, had occurred as of the beginning of fiscal year 2001 are as follows:
Predecessor | ||||||||
Period from | Fiscal Year | |||||||
May 28, 2001 to | Ended | |||||||
December 31, 2001 | May 27, 2001 | |||||||
(In thousands) | ||||||||
Net sales
|
$ | 2,491,273 | $ | 4,063,514 | ||||
Income from continuing operations before taxes
|
106,707 | 167,104 | ||||||
Net income from continuing operations
|
67,372 | 103,178 |
3. | ACQUISITIONS |
All of our acquisitions were accounted for using the purchase method of accounting as of their respective acquisition dates and, accordingly, only the results of operations of the acquired companies subsequent to their respective acquisition dates are included in our Consolidated Financial Statements.
We have not completed the final allocation of purchase price to the fair values of assets and liabilities acquired in 2003, or the related business integration plans. We expect that the ultimate purchase price allocation may include additional adjustments to the fair values of depreciable tangible assets, identifiable intangible assets and the carrying values of certain liabilities. Accordingly, to the extent that such assessments indicate that the fair value of the assets and liabilities differ from their preliminary purchase price allocation, such difference would adjust the amounts allocated to the assets and liabilities and would change the amounts allocated to goodwill.
2003 Acquisitions |
Cremora On December 24, 2003, our Specialty Foods Group acquired the Cremora® branded non-dairy powdered coffee creamer business from Eagle Family Foods. Prior to the acquisition, we had been producing Cremora creamers for Eagle Family Foods pursuant to a co-packing arrangement, which generated approximately $8.9 million of net sales for us in 2003. Cremora is the first branded powdered coffee creamer offering for our Specialty Foods Group. The Cremora brand had sales of approximately $15.8 million in the 12 months ended June 30, 2003. We purchased the Cremora business for a purchase price of approximately $12.6 million, all of which was funded using borrowings under Dean Foods Companys senior credit facility.
Other During 2003, our Dairy Group completed the following acquisitions for an aggregate purchase price of $1.2 million:
| In September a distributor located in Veguita, New Mexico; and | |
| In March a distributor located in Nashville, Tennessee. |
Goodwill arising from the 2003 acquisitions was $8.6 million.
2001 Acquisitions (Fiscal Year) |
During fiscal year 2001, we completed the following two acquisitions:
| In July 2000, Land O Lakes upper midwest dairy operations, some of which merged into our Dairy Group and NRP segments; and | |
| In June 2000, Nalleys Pickle business in our Specialty Foods Group segment. |
F-15
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Each of these acquisitions was an asset purchase for cash consideration. We also assumed certain liabilities in addition to cash consideration paid. On a pro forma basis, which assumes the above acquisitions occurred at the beginning of each period presented, sales and net income were not materially impacted. Also during fiscal year 2001, we made an additional equity investment in White Wave, Inc., maker of Silk® soymilk. The acquisitions and equity investments were made for cash consideration totaling $220.3 million, net of cash acquired. Goodwill arising from the acquisitions was recorded at $124.5 million for fiscal year 2001; however, goodwill was revalued as a purchase accounting adjustment as part of our acquisition by Dean Foods Company.
4. | DISCONTINUED OPERATIONS |
In December 2001, in connection with our acquisition by Dean Foods Company, we exchanged the operations of NRP for the operations of Dean SoCal. See Note 2. Accordingly, NRP is presented as a discontinued operation.
The following table presents selected activity related to the discontinued operations:
Predecessor | ||||||||
Period from | Fiscal Year | |||||||
May 28, 2001 to | Ended | |||||||
December 31, 2001 | May 27, 2001 | |||||||
(Dollars in millions) | ||||||||
Net sales
|
$ | 234.1 | $ | 399.6 | ||||
Income tax expense
|
7.2 | 4.2 |
5. | GAIN ON SALE OF NOTE |
On December 1, 2000, we sold, for $10 million cash, a $30 million subordinated note which we received as part of the proceeds from the sale of our former Vegetables segment to Agrilink Foods, Inc. in fiscal year 1999. Due to the uncertainty of the realizability of the $30 million subordinated note, the note was originally valued at a nominal amount. When we sold the note, we reversed $10 million of the original reserve against the note, resulting in the recognition of a $10 million gain in the second quarter of fiscal year 2001.
6. | INVENTORIES |
Successor | |||||||||
December 31, | December 31, | ||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Raw materials and supplies
|
$ | 71,331 | $ | 68,723 | |||||
Finished goods
|
162,980 | 149,401 | |||||||
Total
|
$ | 234,311 | $ | 218,124 | |||||
Approximately $97.6 million and $97.3 million of our inventory was accounted for under the LIFO method of accounting at December 31, 2003 and 2002, respectively. There was no material excess of cost over the stated value of LIFO inventories at these dates.
F-16
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
7. | PROPERTY, PLANT AND EQUIPMENT |
Successor | |||||||||
December 31, | December 31, | ||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Land
|
$ | 47,496 | $ | 47,799 | |||||
Buildings and improvements
|
257,272 | 237,617 | |||||||
Machinery and equipment
|
462,336 | 395,205 | |||||||
767,104 | 680,621 | ||||||||
Less accumulated depreciation
|
(128,837 | ) | (65,048 | ) | |||||
Total
|
$ | 638,267 | $ | 615,573 | |||||
For 2003, we capitalized $0.5 million in interest related to borrowings during the actual construction period of major capital projects, which is included as part of the cost of the related asset.
8. | INTANGIBLE ASSETS |
On January 1, 2002, we adopted SFAS No. 142, which requires, among other things, that goodwill and other intangible assets with indefinite lives no longer be amortized, and that recognized intangible assets with finite lives be amortized over their respective useful lives. As required by SFAS No. 142, our results for the period from May 28, 2001 to December 31, 2001 and fiscal year ended May 27, 2001 have not been restated. The following sets forth a reconciliation of net income for the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001, eliminating amortization of goodwill and intangible assets with indefinite lives.
Successor | Predecessor | |||||||||||||||
December 31, | Period from | Fiscal Year | ||||||||||||||
May 28, 2001 to | Ended | |||||||||||||||
2003 | 2002 | December 31, 2001 | May 27, 2001 | |||||||||||||
(In thousands) | (In thousands) | |||||||||||||||
Reported income from continuing operations
|
$ | 160,886 | $ | 149,643 | $ | 22,774 | $ | 68,541 | ||||||||
Goodwill amortization, net of tax
|
5,835 | 10,454 | ||||||||||||||
Trademark amortization, net of tax
|
61 | 558 | ||||||||||||||
Adjusted income from continuing operations
|
$ | 160,886 | $ | 149,643 | $ | 28,670 | $ | 79,553 | ||||||||
Reported net income
|
$ | 160,886 | $ | 149,643 | $ | 35,915 | $ | 74,652 | ||||||||
Goodwill amortization, net of tax
|
7,006 | 10,959 | ||||||||||||||
Trademark amortization, net of tax
|
61 | 558 | ||||||||||||||
Adjusted net income
|
$ | 160,886 | $ | 149,643 | $ | 42,982 | $ | 86,169 | ||||||||
F-17
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The changes in the carrying amount of goodwill for the years ended December 31, 2003 and 2002 are as follows:
Specialty | ||||||||||||
Dairy Group | Foods Group | Total | ||||||||||
(In thousands) | ||||||||||||
Successor:
|
||||||||||||
Balance at December 31, 2001
|
$ | 1,068,270 | $ | 290,000 | $ | 1,358,270 | ||||||
Purchase accounting adjustments
|
52,838 | 14,290 | 67,128 | |||||||||
Balance at December 31, 2002
|
$ | 1,121,108 | $ | 304,290 | $ | 1,425,398 | ||||||
Purchase accounting adjustments
|
(12,238 | ) | (12,238 | ) | ||||||||
Acquisitions
|
1,051 | 7,500 | 8,551 | |||||||||
Balance at December 31, 2003
|
$ | 1,109,921 | $ | 311,790 | $ | 1,421,711 | ||||||
The gross carrying amount and accumulated amortization of our intangible assets other than goodwill as of December 31, 2003 and 2002 are as follows:
Successor | |||||||||||||||||||||||||
December 31, 2003 | December 31, 2002 | ||||||||||||||||||||||||
Gross | Net | Gross | Net | ||||||||||||||||||||||
Carrying | Accumulated | Carrying | Carrying | Accumulated | Carrying | ||||||||||||||||||||
Amount | Amortization | Amount | Amount | Amortization | Amount | ||||||||||||||||||||
(In thousands) | |||||||||||||||||||||||||
Intangible assets with indefinite lives:
|
|||||||||||||||||||||||||
Trademarks
|
$ | 190,010 | $ | 190,010 | $ | 188,010 | $ | 188,010 | |||||||||||||||||
Intangible assets with finite lives:
|
|||||||||||||||||||||||||
Customer-related
|
28,455 | $ | (6,514 | ) | 21,941 | 31,173 | $ | (5,532 | ) | 25,641 | |||||||||||||||
Total other intangibles
|
$ | 218,465 | $ | (6,514 | ) | $ | 211,951 | $ | 219,183 | $ | (5,532 | ) | $ | 213,651 | |||||||||||
Amortization expense on intangible assets for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001 was $3.7 million, $5.4 million, $3.6 million and $5.9 million, respectively. Estimated aggregate intangible asset amortization expense for the next five years is as follows:
2004
|
$ | 3.2 million | ||
2005
|
$ | 3.2 million | ||
2006
|
$ | 3.2 million | ||
2007
|
$ | 3.0 million | ||
2008
|
$ | 3.0 million |
F-18
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
9. | ACCOUNTS PAYABLE AND ACCRUED EXPENSES |
Successor | |||||||||
December 31, | December 31, | ||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Accounts payable
|
$ | 180,362 | $ | 158,832 | |||||
Payroll and benefits
|
69,791 | 63,014 | |||||||
Health insurance, workers compensation and
other insurance costs
|
14,209 | 21,025 | |||||||
Other accrued liabilities
|
81,444 | 125,013 | |||||||
Total
|
$ | 345,806 | $ | 367,884 | |||||
10. | INCOME TAXES |
The following table presents the provisions for income taxes for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001.
Successor | Predecessor | |||||||||||||||||
Year Ended December 31, | Period from | Fiscal Year | ||||||||||||||||
May 28, 2001 to | Ended | |||||||||||||||||
2003 | 2002 | December 31, 2001 | May 27, 2001 | |||||||||||||||
(In thousands) | (In thousands) | |||||||||||||||||
Current taxes payable:
|
||||||||||||||||||
Federal
|
$ | 20,898 | $ | 27,400 | $ | 20,536 | $ | 8,194 | ||||||||||
State
|
6,252 | 5,981 | 1,622 | 2,964 | ||||||||||||||
Foreign and other
|
408 | 205 | 217 | 867 | ||||||||||||||
Deferred income taxes
|
66,783 | 58,319 | (8,648 | ) | 29,984 | |||||||||||||
Total
|
$ | 94,341 | $ | 91,905 | $ | 13,727 | $ | 42,009 | ||||||||||
The following is a reconciliation of income taxes computed at the U.S. federal statutory tax rate to the income taxes reported in the consolidated statements of income:
Successor | Predecessor | ||||||||||||||||
Year Ended December 31, | Period from | Fiscal Year | |||||||||||||||
May 28, 2001 to | Ended | ||||||||||||||||
2003 | 2001 | December 31, 2001 | May 27, 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Tax expense at statutory rates
|
$ | 89,329 | $ | 84,558 | $ | 12,775 | $ | 38,692 | |||||||||
State income taxes
|
7,172 | 7,379 | 1,128 | 3,279 | |||||||||||||
Non-deductible goodwill
|
953 | 1,590 | |||||||||||||||
Other
|
(2,160 | ) | (32 | ) | (1,129 | ) | (1,552 | ) | |||||||||
Total
|
$ | 94,341 | $ | 91,905 | $ | 13,727 | $ | 42,009 | |||||||||
F-19
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The tax effects of temporary differences giving rise to deferred income tax assets and liabilities were:
Successor | ||||||||||
December 31, | December 31, | |||||||||
2003 | 2002 | |||||||||
(In thousands) | ||||||||||
Deferred income tax assets:
|
||||||||||
Net operating loss carry-forwards
|
$ | 4,279 | $ | 3,928 | ||||||
Asset valuation reserves
|
4,907 | 377 | ||||||||
Non-deductible accruals
|
90,140 | 94,283 | ||||||||
State and foreign credits
|
3,177 | 2,706 | ||||||||
Other
|
(3,716 | ) | 2,799 | |||||||
Valuation allowances
|
(3,100 | ) | (2,435 | ) | ||||||
95,687 | 101,658 | |||||||||
Deferred income tax liabilities:
|
||||||||||
Depreciation and amortization
|
(236,630 | ) | (174,942 | ) | ||||||
Net deferred income tax liability
|
$ | (140,943 | ) | $ | (73,284 | ) | ||||
These net deferred income tax liabilities are classified in our consolidated balance sheets as follows:
Successor | |||||||||
December 31, | December 31, | ||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Current assets
|
$ | 71,946 | $ | 93,018 | |||||
Noncurrent liabilities
|
(212,889 | ) | (166,302 | ) | |||||
Total
|
$ | (140,943 | ) | $ | (73,284 | ) | |||
At December 31, 2003, we had no federal net operating losses and approximately $0.8 million of federal tax credits available for carry-over to future years. These losses are subject to certain limitations and will expire beginning in 2007.
A valuation allowance of $3.1 million has been established because we believe it is more likely than not that all of the deferred tax assets relating to state net operating loss and credit carryovers, foreign tax credit carryovers and capital loss carryovers will not be realized prior to the date they are scheduled to expire.
F-20
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
11. | LONG-TERM DEBT |
Successor | |||||||||||||||||
December 31, 2003 | December 31, 2002 | ||||||||||||||||
Amount | Interest | Amount | Interest | ||||||||||||||
Outstanding | Rate | Outstanding | Rate | ||||||||||||||
(Dollars in thousands) | |||||||||||||||||
$250 million senior notes maturing in 2007
|
$ | 250,402 | 8.150 | % | $ | 250,493 | 8.150 | % | |||||||||
$200 million senior notes maturing in 2009
|
186,070 | 6.625 | 184,306 | 6.625 | |||||||||||||
$150 million senior notes maturing in 2017
|
126,185 | 6.900 | 125,346 | 6.900 | |||||||||||||
$100 million senior notes maturing in 2005
|
98,006 | 6.750 | 96,806 | 6.750 | |||||||||||||
Receivables-backed facility
|
125,174 | 1.838 | 53,197 | 2.280 | |||||||||||||
Industrial development revenue bonds
|
11,700 | 1.35-1.40 | 18,000 | 1.65-1.90 | |||||||||||||
Other
|
34 | 32 | |||||||||||||||
797,571 | 728,180 | ||||||||||||||||
Less current portion
|
(3,509 | ) | (307 | ) | |||||||||||||
Total
|
$ | 794,062 | $ | 727,873 | |||||||||||||
The scheduled maturities of long-term debt, at December 31, 2003, were as follows (in thousands):
2004
|
$ | 3,509 | |||
2005
|
100,005 | ||||
2006
|
125,177 | ||||
2007
|
250,003 | ||||
2008
|
3 | ||||
Thereafter
|
358,211 | ||||
Subtotal
|
836,908 | ||||
Less discount on senior notes
|
(39,337 | ) | |||
Total outstanding debt
|
$ | 797,571 | |||
Senior Notes We had $700 million (face value) of senior notes outstanding at December 31, 2003. The related indentures do not contain financial covenants but they do contain certain restrictions including a prohibition against us and our subsidiaries granting liens on our real property interests and a prohibition against granting liens on the stock of our subsidiaries. The indentures also place certain restrictions on our ability to divest assets not in the ordinary course of business. At the date of our acquisition by Dean Foods Company, our long-term debt was re-valued to its current market value. The adjustment to fair value is reflected as a discount on senior notes in our Consolidated Financial Statements.
Receivables-Backed Facility On December 21, 2001, immediately upon completion of our acquisition by Dean Foods Company, certain of our subsidiaries sold their accounts receivable into Dean Foods Company receivables securitization facility. Certain of our subsidiaries sell their accounts receivable to two wholly-owned special purpose entities intended to be bankruptcy-remote. These special entities then transfer the receivables to third-party asset-backed commercial paper conduits sponsored by major financial institutions. The assets and liabilities of these two special purpose entities are fully reflected on our balance sheet, and the securitization is treated as a borrowing for accounting purposes. The receivables-backed facility bears interest at a variable rate based on the commercial paper yield, as defined in the agreement.
F-21
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Industrial Development Revenue Bonds We have certain revenue bonds outstanding, some of which require nominal annual sinking fund redemptions. Typically, these bonds are secured by irrevocable letters of credit issued by financial institutions, along with first mortgages on the related real property and equipment. Interest on these bonds is due semiannually at interest rates that vary based on market conditions.
Other Other obligations include various promissory notes for the purchase of property, plant, and equipment. The various promissory notes payable provide for interest at varying rates and are payable in monthly installments of principal and interest until maturity, when the remaining principal balances are due.
Letters of Credit At December 31, 2003, $91.6 million of letters of credit were outstanding. The majority of letters of credit were required by various utilities and government entities for performance and insurance guarantees.
Interest Rate Agreements SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities (as amended) became effective for us as of May 28, 2001. We do not currently have any derivative instruments. Prior to our acquisition by Dean Foods Company, we entered into interest rate swap agreements from time to time in order to hedge a portion of our interest rate exposure. On December 19, 2001, we sold our interest rate swap in anticipation of our acquisition by Dean Foods Company. During the period from May 28, 2001 to December 31, 2001, we recorded derivatives as of the effective date on our consolidated balance sheet at fair value, as required by SFAS No. 133. Any ineffectiveness in cash flow hedges or fair value hedges was recorded as an adjustment to earnings.
Our adoption of this accounting standard as of May 28, 2001 resulted in the recognition of an asset related to our cash flow hedges of $2.1 million.
12. | STOCKHOLDERS EQUITY |
We have 1,000 shares of common stock with a par value of $0.01 per share currently authorized and issued to Dean Foods Company.
Stock Option and Restricted Stock Plans Upon our acquisition by Dean Foods Company, outstanding options to purchase our common stock were automatically converted into options to purchase shares of Dean Foods Company. Upon consummation of our acquisition by Dean Foods Company our stock option holders had the right to surrender their options to Dean Foods Company, in lieu of exercise, in exchange for cash, provided the options were surrendered prior to March 21, 2002. At December 31, 2001 we had a liability recorded for these stock option surrenders. Cash payments of approximately $44.2 million were made related to the cash provisions of our stock option surrenders. At the conclusion of the surrender period, the remaining liability of approximately $30.5 million was transferred to stockholders equity as the underlying stock options remained outstanding.
Prior to our acquisition by Dean Foods Company, we had stock option plans for certain key employees and directors. Options were typically granted at fair market value at the date of grant. We no longer award options.
F-22
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The following table summarizes the status of our stock-based compensation programs as of the dates shown:
Weighted Average | |||||||||
Options | Exercise Price | ||||||||
Outstanding at May 29, 2000
|
3,216,727 | $ | 35.28 | ||||||
Granted
|
1,187,345 | 31.67 | |||||||
Canceled
|
(199,654 | ) | 35.83 | ||||||
Exercised
|
(150,498 | ) | 26.13 | ||||||
Outstanding at May 27, 2001
|
4,053,920 | 34.53 | |||||||
Canceled
|
(53,663 | ) | 36.90 | ||||||
Exercised
|
(428,720 | ) | 32.72 | ||||||
Converted to Dean Foods Company
|
(3,571,537 | ) | 34.71 | ||||||
Outstanding at December 31, 2001
|
0 | ||||||||
Exercisable at May 28, 2000
|
1,693,572 | $ | 31.33 | ||||||
Exercisable at May 27, 2001
|
2,160,569 | 33.71 | |||||||
Exercisable at December 31, 2001
|
0 |
13. | OTHER COMPREHENSIVE INCOME |
Comprehensive income comprises net income plus all other changes in equity from non-owner sources. The amount of income tax (expense) benefit allocated to each component of other comprehensive income during the years ended December 31, 2003 and 2002 are included below.
Tax | |||||||||||||
Pre-Tax | Benefit | ||||||||||||
Loss | (Expense) | Net Loss | |||||||||||
(In thousands) | |||||||||||||
Successor:
|
|||||||||||||
Accumulated other comprehensive income
January 1, 2002
|
$ | 0 | $ | 0 | $ | 0 | |||||||
Cumulative translation adjustment
|
(115 | ) | 40 | (75 | ) | ||||||||
Accumulated other comprehensive income
December 31, 2002
|
(115 | ) | 40 | (75 | ) | ||||||||
Cumulative translation adjustment
|
(1,428 | ) | (40 | ) | (1,468 | ) | |||||||
Minimum pension liability adjustment
|
(14,363 | ) | 5,458 | (8,905 | ) | ||||||||
Accumulated other comprehensive income
December 31, 2003
|
$ | (15,906 | ) | $ | 5,458 | $ | (10,448 | ) | |||||
F-23
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
14. | EMPLOYEE RETIREMENT AND PROFIT SHARING PLANS |
We sponsor various defined benefit and defined contribution retirement plans, including various employee savings and profit sharing plans and contribute to various multi-employer pension plans on behalf of our employees. Substantially all full-time union and non-union employees who have completed one or more years of service and have met other requirements pursuant to the plans are eligible to participate in these plans. During 2003 and 2002 and for the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001, our retirement and profit sharing plan expenses were as follows:
Successor | Predecessor | ||||||||||||||||
Year Ended | Period from | Fiscal | |||||||||||||||
December 31, | May 28, 2001 to | Year Ended | |||||||||||||||
December 31, | May 27, | ||||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Defined benefit plans
|
$ | 7,213 | $ | 6,356 | $ | 14,293 | $ | 16,609 | |||||||||
Defined contribution plans
|
7,241 | 4,829 | 4,010 | 7,547 | |||||||||||||
Multi-employer pension and certain union plans
|
15,736 | 8,023 | 9,146 | 12,706 | |||||||||||||
Total
|
$ | 30,190 | $ | 19,208 | $ | 27,449 | $ | 36,862 | |||||||||
Defined Benefit Plans The benefits under our defined benefit plans are based on years of service and employee compensation. Our funding policy is to contribute annually the minimum amount required under ERISA regulations. Benefits are based on years of service and comprehensive or stated amounts for each year of service. The pension and postretirement liabilities at December 31, 2003 and 2002 include the allocation of purchase price to record these liabilities at fair value based on our acquisition by Dean Foods Company.
As of December 31, 2003, the latest measurement date, the accumulated benefit obligation of the pension plan exceeded the fair value of plan assets. In accordance with SFAS No. 87, Employers Accounting for Pensions, we recorded an additional minimum pension liability of $14.4 million ($8.9 million, net of income tax benefit). The adjustment to the additional minimum pension liability was included in other accumulated comprehensive loss as a direct charge to stockholders equity. As of December 31, 2003, the cumulative additional minimum pension charge included in accumulated other comprehensive income was $14.4 million ($8.9 million net of income tax benefit).
F-24
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The following table sets forth the funded status of our defined benefit plans and the amounts recognized in our consolidated balance sheets:
Successor | |||||||||
December 31, | |||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Change in benefit obligation
|
|||||||||
Benefit obligation at beginning of year
|
$ | 150,655 | $ | 186,506 | |||||
Service cost
|
1,004 | ||||||||
Interest cost
|
10,513 | 11,612 | |||||||
Plan amendments
|
9,528 | ||||||||
Divested entities
|
|||||||||
Actuarial (gain) loss
|
12,341 | (3,163 | ) | ||||||
Impact of acquisition
|
11,615 | ||||||||
Benefits paid
|
(20,596 | ) | (55,915 | ) | |||||
Benefit obligation at end of year
|
$ | 163,445 | $ | 150,655 | |||||
Successor | |||||||||
December 31 | |||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Change in plan assets
|
|||||||||
Fair value of plan assets at beginning of year
|
$ | 58,707 | $ | 99,012 | |||||
Actual return on plan assets
|
12,097 | (11,032 | ) | ||||||
Employer contribution
|
23,340 | 26,530 | |||||||
Impact of acquisition
|
112 | ||||||||
Benefits paid
|
(20,596 | ) | (55,915 | ) | |||||
Fair value of plan assets at end of year
|
73,548 | 58,707 | |||||||
Funded status
|
(89,897 | ) | (91,948 | ) | |||||
Unrecognized prior service cost
|
9,026 | ||||||||
Unrecognized net loss
|
16,663 | 13,126 | |||||||
Net amount recognized
|
$ | (64,208 | ) | $ | (78,822 | ) | |||
Amounts recognized in the statement of financial
position consist of:
|
|||||||||
Prepaid benefit cost
|
9,026 | ||||||||
Accrued benefit liability
|
(87,597 | ) | (78,822 | ) | |||||
Accumulated other comprehensive income
|
14,363 | ||||||||
Net amount recognized
|
$ | (64,208 | ) | $ | (78,822 | ) | |||
F-25
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
A summary of our key actuarial assumptions used to determine benefit obligations as of December 31, 2003 and 2002 follows:
Successor | ||||||||
Year Ended | ||||||||
December 31, | ||||||||
2003 | 2002 | |||||||
Weighted-average assumptions:
|
||||||||
Discount rate
|
6.50 | % | 6.75 | % | ||||
Expected return on plan assets
|
8.50 | % | 8.50 | % | ||||
Rate of compensation increase
|
4.00 | % | 4.00 | % |
A summary of our key actuarial assumptions used to determine net periodic benefit cost for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001 follows:
Successor | Predecessor | |||||||||||||||
Year Ended | Period from | Fiscal Year | ||||||||||||||
December 31, | May 28, 2001 to | Ended | ||||||||||||||
December 31, | May 27, | |||||||||||||||
2003 | 2002 | 2001 | 2001 | |||||||||||||
Weighted-average assumptions:
|
||||||||||||||||
Discount rate
|
6.75% | 6.75% | 7.25% | 7.50% | ||||||||||||
Expected return on plan assets
|
8.50% | 9.00% | 9.00% | 9.00% | ||||||||||||
Rate of compensation increase
|
4.00% | 0-5.00% | 0-5.00% | 0-5.00% |
Successor | Predecessor | ||||||||||||||||
Year Ended | Period from | Fiscal Year | |||||||||||||||
December 31, | May 28, 2001 to | Ended | |||||||||||||||
December 31, | May 27, | ||||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Components of net periodic benefit cost:
|
|||||||||||||||||
Service cost
|
$ | 1,004 | $ | 13,717 | $ | 16,039 | |||||||||||
Interest cost
|
10,513 | $ | 11,612 | 7,627 | 9,536 | ||||||||||||
Expected return on plan assets
|
(5,021 | ) | (8,287 | ) | (7,158 | ) | (9,035 | ) | |||||||||
Amortizations:
|
|||||||||||||||||
Unrecognized transition obligation
|
(366 | ) | (488 | ) | |||||||||||||
Prior service cost
|
501 | 206 | 260 | ||||||||||||||
Unrecognized net gain
|
216 | 267 | 297 | ||||||||||||||
Effect of settlement
|
3,031 | ||||||||||||||||
Net periodic benefit cost
|
$ | 7,213 | $ | 6,356 | $ | 14,293 | $ | 16,609 | |||||||||
Included in the above pension benefits table is an unfunded supplemental retirement plan with a liability of $5.8 million and $7.3 million at December 31, 2003 and 2002, respectively.
In 2003 Dean Foods Company decided to consolidate the assets of our pension plan and the assets of their other qualified pension plans into one master trust. This consolidation is expected to be completed in the first quarter of 2004. Also in 2003, Dean Foods Company retained investment consultants to assist their Investment Committee with the transition of the plans assets to the master trust and to help their Investment Committee formulate a long-term investment policy for the newly established master trust. The Investment
F-26
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Committee developed an interim investment policy to ensure a smooth transition to the master trust. Our current asset mix guidelines under the interim investment policy target equities at 65-75% of the portfolio and fixed income at 25-35%. Dean Foods Companys Investment Committee expects to develop and adopt a long-term investment policy in mid 2004.
We determine expected long-term rate of return based on our expectations of future returns for the pension plans investments based on interim target allocations of investments. Additionally, we consider the weighted-average return of a capital markets model that was developed by the plans investment consultants and historical returns on comparable equity, fixed income and other investments. The resulting weighted average expected long-term rate of return on plan assets is 8.5%.
Our pension plan weighted average asset allocations at December 31, 2003 and 2002 by asset category were as follows:
Successor | ||||||||
December 31, | December 31, | |||||||
2003 | 2002 | |||||||
Asset category:
|
||||||||
Equity securities
|
66 | % | 70 | % | ||||
Fixed income securities
|
9 | 26 | ||||||
Cash
|
25 | 4 | ||||||
Total
|
100 | % | 100 | % | ||||
Equity securities of the plan did not include any investment in the common stock of Dean Foods Company at December 31, 2003 or 2002.
We expect to contribute $30.6 million to the pension plan for 2004.
Defined Contribution Plans Certain of our non-union personnel may elect to participate in savings and profit sharing plans sponsored by us. These plans generally provide for salary reduction contributions to the plans on behalf of the participants between 1% and 17% of a participants annual compensation and provide for employer matching and profit sharing contributions as determined by the Dean Foods Company Board of Directors.
Multi-Employer Pension and Certain Union Plans Certain of our subsidiaries contribute to various multi-employer pension and certain union plans, which are administered jointly by management and union representatives and cover substantially all full-time and certain part-time union employees who are not covered by our other plans. The Multi-Employer Pension Plan Amendments Act of 1980 amended ERISA to establish funding requirements and obligations for employers participating in multi-employer plans, principally related to employer withdrawal from or termination of such plans. We could, under certain circumstances, be liable for unfunded vested benefits or other expenses of jointly administered union/management plans. At this time, we have not established any liabilities because withdrawal from these plans is not probable or reasonably possible.
15. | POSTRETIREMENT BENEFITS OTHER THAN PENSIONS |
We provide health care and life insurance benefits to certain retired employees and their eligible dependents. Employees are eligible for such benefits subject to minimum age and service requirements. Eligible employees that retire before normal retirement age, along with their dependents, are entitled to benefits on a shared contribution basis. We retain the right to modify or eliminate these benefits.
F-27
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The following table sets forth the funded status of these plans and the amounts recognized in our consolidated balance sheets:
Successor | |||||||||
December 31, | |||||||||
2003 | 2002 | ||||||||
(In thousands) | |||||||||
Change in benefit obligation
|
|||||||||
Benefit obligation at beginning of year
|
$ | 11,151 | $ | 13,793 | |||||
Service cost
|
978 | 861 | |||||||
Interest cost
|
680 | 571 | |||||||
Actuarial loss
|
3,141 | 2,162 | |||||||
Divested entities
|
|||||||||
Impact of acquisition
|
(4,872 | ) | |||||||
Benefits paid
|
(1,778 | ) | (1,364 | ) | |||||
Benefit obligation at end of year
|
14,172 | 11,151 | |||||||
Fair value of plan assets at end of year
|
|||||||||
Funded status
|
(14,172 | ) | (11,151 | ) | |||||
Unrecognized prior service cost
|
|||||||||
Unrecognized net loss
|
5,219 | 2,162 | |||||||
Net amount recognized accrued benefit
liability
|
$ | (8,953 | ) | $ | (8,989 | ) | |||
A summary of our key actuarial assumptions used to determine the benefit obligation as of December 31, 2003 and 2002 follows:
Successor | |||||||||
December 31, | |||||||||
2003 | 2002 | ||||||||
Health care inflation:
|
|||||||||
Initial rate
|
12.00 | % | 11.00 | % | |||||
Ultimate rate
|
5.00 | % | 5.00 | % | |||||
Year of ultimate rate achievement
|
2009 | 2013 | |||||||
Discount rate
|
6.50 | % | 6.75 | % |
F-28
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The weighted-average discount rate used to determine net periodic benefit cost is 6.75%, 6.75%, 7.25% and 7.5% in the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001, respectively.
Successor | Predecessor | ||||||||||||||||
Year Ended | Period from | Fiscal Year | |||||||||||||||
December 31, | May 28, 2001 to | Ended | |||||||||||||||
December 31, | May 27, | ||||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Components of net periodic benefit cost:
|
|||||||||||||||||
Service and interest cost
|
$ | 1,658 | $ | 1,432 | $ | 781 | $ | 1,017 | |||||||||
Amortizations:
|
|||||||||||||||||
Unrecognized net gain
|
84 | 190 | 484 | ||||||||||||||
Prior service cost
|
450 | 253 | |||||||||||||||
Net periodic benefit cost
|
$ | 1,742 | $ | 1,432 | $ | 1,421 | $ | 1,754 | |||||||||
Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one percent change in assumed health care cost trend rates would have the following effects:
1-Percentage- | 1-Percentage- | |||||||
Point Increase | Point Decrease | |||||||
(In thousands) | ||||||||
Effect on total of service and interest cost
components
|
$ | 150 | $ | (134 | ) | |||
Effect on postretirement obligation
|
$ | 645 | $ | (577 | ) |
We retained the earned pension and other postretirement benefits liabilities related to NRP for liabilities through the date of acquisition by Dean Foods Company. Accordingly the information disclosed in the tables above includes continuing and discontinued operations. The corresponding liabilities for Dean SoCal are retained by our parent through December 21, 2001, the date of acquisition.
We expect to contribute $2 million to the postretirement health care plan for 2004.
16. | PLANT CLOSING AND RATIONALIZATION COSTS |
Plant Closing and Rationalization Costs As part of Dean Food Companys overall rationalization and cost reduction program, we recorded charges of $5.9 million during 2003. The charges recorded during 2003 are related to the following:
| Elimination of certain administrative functions at our Dairy Group; | |
| Closing of a Dairy Group ice cream operation and maintenance facility in Ohio; and | |
| Closing of a Dairy Group manufacturing facility in California. |
These charges were accounted for in accordance with SFAS No. 146 which became effective for us in January 2003. Under SFAS No. 146, the timing of certain costs associated with restructurings are accrued differently than in the past. We expect to incur additional charges of approximately $2.4 million, including an additional $0.3 million for workforce reduction costs, $1.8 million in shutdown and other costs and $0.3 million in lease obligation costs. These additional charges related to these restructuring plans are expected to be completed by December 2004.
F-29
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The principal components of the plans included the following:
| Workforce reductions as a result of plant closings, plant rationalizations and consolidation of administrative functions and offices; | |
| Shutdown costs, including those costs that were necessary to clean and prepare the plant facilities for resale or closure; | |
| Costs incurred after shutdown such as lease obligations or termination costs, utilities and property taxes; and | |
| Write-downs of property, plant and equipment and other assets primarily for asset impairments as a result of facilities that are no longer used in operations. The impairments related primarily to owned buildings, land and equipment at the facilities which were written down to their estimated fair values and are being sold. The effect of suspending depreciation on the buildings and equipment related to the closed facilities was not significant. |
We consider several factors when evaluating a potential plant closure, including, among other things, the impact of such a closure on our customers, the impact on production, distribution and overhead costs, the investment required to complete any such closure, and the impact on future investment decisions. Some plant closures are pursued to improve our operating cost structure, while others enable us to avoid unnecessary capital expenditures, allowing us to more prudently invest our capital expenditure dollars in our production facilities.
Activity with respect to plant closing and rationalization for exit plans approved in 2003 is summarized below:
Successor | |||||||||||||
Accrued | |||||||||||||
Charges At | |||||||||||||
December 31, | |||||||||||||
Charges | Payments | 2003 | |||||||||||
(In thousands) | |||||||||||||
Cash charges:
|
|||||||||||||
Workforce reduction costs
|
$ | 4,151 | $ | (604 | ) | $ | 3,547 | ||||||
Shutdown costs
|
127 | (127 | ) | ||||||||||
Lease obligations after shutdown
|
445 | (445 | ) | ||||||||||
Subtotal
|
4,723 | $ | (1,176 | ) | $ | 3,547 | |||||||
Non cash charges:
|
|||||||||||||
Write down of assets
|
1,196 | ||||||||||||
Total charges
|
$ | 5,919 | |||||||||||
There have not been significant adjustments to the plans and the majority of future cash requirements to reduce the liability at December 31, 2003 are expected to be completed within a year.
We recorded plant closing costs of $0.4 million during the period from May 28, 2001 to December 31, 2001 to close one Specialty Foods Group plant.
Transaction closing costs As part of our acquisition by Dean Foods Company, we accrued costs in 2002 pursuant to plans to exit certain activities and operations of businesses in order to rationalize production and reduce costs and inefficiencies. In connection with our acquisition by Dean Foods Company, plants in Atkins, Arkansas and Cairo, Georgia in our Specialty Foods Group and a plant in Escondido, California in our Dairy Group were closed. We also eliminated our administrative offices, closed Dairy Group distribution
F-30
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
depots in Parker Ford, Pennsylvania and Camp Hill, Pennsylvania, shut down two pickle tank yards and relocated production between plants as part of our overall integration and efficiency efforts.
The principal components of the plans include the following:
| Workforce reductions as a result of plant closings, plant rationalizations and consolidation of administrative functions and offices; and | |
| Shutdown costs, including those costs that are necessary to clean and prepare the plant facilities for closure and costs incurred after shutdown such as lease obligations or termination costs, utilities and property taxes after shutdown. |
Activity with respect to these liabilities for 2003 is summarized below:
Successor | ||||||||||||||||
Accrued | Accrued | |||||||||||||||
Charges at | Charges at | |||||||||||||||
December 31, | December 31, | |||||||||||||||
2002 | Adjustments | Payments | 2003 | |||||||||||||
(In thousands) | ||||||||||||||||
Workforce reduction costs
|
$ | 7,726 | $ | 45 | $ | (5,590 | ) | $ | 2,181 | |||||||
Shutdown costs
|
8,208 | 756 | (4,900 | ) | 4,064 | |||||||||||
Total
|
$ | 15,934 | $ | 801 | $ | (10,490 | ) | $ | 6,245 | |||||||
Activity with respect to these liabilities for 2002 is summarized below:
Successor | ||||||||||||||||
Accrued | Accrued | |||||||||||||||
Charges at | Charges at | |||||||||||||||
December 31, | December 31, | |||||||||||||||
2001 | Accruals | Payments | 2002 | |||||||||||||
(In thousands) | ||||||||||||||||
Workforce reduction costs
|
$ | 19,357 | $ | 10,112 | $ | (21,743 | ) | $ | 7,726 | |||||||
Shutdown costs
|
8,647 | 8,881 | (9,320 | ) | 8,208 | |||||||||||
Total
|
$ | 28,004 | $ | 18,993 | $ | (31,063 | ) | $ | 15,934 | |||||||
These liabilities were established on December 31, 2001 in connection with our acquisition by Dean Foods Company.
17. | SUPPLEMENTAL CASH FLOW INFORMATION |
Successor | Predecessor | |||||||||||||||||
Period from | ||||||||||||||||||
Year Ended | May 28, | Fiscal Year | ||||||||||||||||
December 31, | 2001 to | Ended | ||||||||||||||||
December 31, | May 27, | |||||||||||||||||
2003 | 2002 | 2001 | 2001 | |||||||||||||||
(In thousands) | (In thousands) | |||||||||||||||||
Cash paid for interest and financing charges, net
of capitalized interest
|
$ | 51,496 | $ | 56,053 | $ | 39,325 | ||||||||||||
Cash paid for taxes
|
3,695 | 6,073 | 4,178 | |||||||||||||||
Non-cash transactions:
|
||||||||||||||||||
Dividend of National
|
||||||||||||||||||
Refrigerated Products to parent
|
$ | (408,252 | ) | |||||||||||||||
Contributions of Dean SoCal from parent
|
94,220 |
F-31
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
18. | COMMITMENTS AND CONTINGENCIES |
Leases We lease certain property, plant and equipment used in our operations under operating lease agreements. Such leases, which are primarily for machinery, equipment and vehicles, have lease terms ranging from 1 to 20 years. Certain of the operating lease agreements require the payment of additional rentals for maintenance, along with additional rentals based on miles driven or units produced. Certain leases require us to guarantee a minimum value of the leased asset at the end of the lease. Our maximum exposure under those guarantees is not a material amount. Rent expense, including additional rent, was $41.1 million, $40.9 million, $33.6 million, and $55.8 million for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001, respectively.
We had no capital leases at December 31, 2003. Future minimum payments at December 31, 2003, under non-cancelable operating leases with terms in excess of one year are summarized below:
Operating | ||||
Leases | ||||
(In thousands) | ||||
2004
|
$ | 31,196 | ||
2005
|
25,072 | |||
2006
|
22,101 | |||
2007
|
19,087 | |||
2008
|
18,656 | |||
Thereafter
|
86,463 | |||
Total minimum lease payments
|
$ | 202,575 | ||
Guaranty of Dean Foods Companys Obligations Under Its Senior Credit Facility Certain of Dean Foods Companys subsidiaries, including us, are required to guarantee Dean Foods Companys indebtedness under its senior credit facility. We have pledged substantially all of our assets (other than our real property and our ownership interests in our subsidiaries) as security for our guaranty. The senior credit facility provides for a $1 billion multi-currency revolving line of credit (which provides for borrowings up to $200 million in euros), a Tranche A $1 billion term loan and a Tranche B $750 million term loan. At December 31, 2003 there were outstanding term loan borrowings of $1.67 billion under this facility, and $112.8 million outstanding under the revolving line of credit. Letters of credit in the aggregate amount of $108.9 million were issued but undrawn. At December 31, 2003 approximately $778.3 million was available for future borrowings under Dean Foods Companys revolving credit facility. Dean Foods Company is currently in compliance with all covenants contained in their credit agreement.
Amounts outstanding under Dean Foods Companys revolver and Dean Foods Companys Tranche A term loan bear interest at a rate per annum equal to one of the following rates, at Dean Foods Companys option:
| a base rate equal to the higher of the Federal Funds rate plus 50 basis points or the prime rate, plus a margin that varies from 0 to 75 basis points, depending on Dean Foods Companys leverage ratio (which is computed as the ratio of indebtedness to EBITDA, as such terms are defined in Dean Foods Companys credit agreement) or | |
| the London Interbank Offering Rate (LIBOR) divided by the product of one minus the Eurodollar Reserve Percentage, plus a margin that varies from 125 to 200 basis points, depending on Dean Foods Companys leverage ratio (as defined in Dean Foods Companys credit agreement). |
EBITDA is defined in Dean Foods Companys credit agreement for any period as, the sum of (i) net income (excluding extraordinary items) after taxes for such period as determined in accordance with GAAP, plus
F-32
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
(ii) an amount which, in the determination of such net income, has been deducted for (a) all interest expense, including the interest component under capital leases and the implied interest component under our receivables-backed facility, plus net amounts payable (or minus net amounts receivable) under hedging agreements, minus interest income for such period, in each case as determined in accordance with GAAP, (b) total federal, state, local and foreign income, value added and similar taxes, (c) depreciation, amortization expense and other noncash charges, (d) pro forma cost savings add-backs resulting from non-recurring charges related to acquisitions to the extent permitted under the credit agreement and under Regulation S-X of the Securities Exchange Act of 1934 or as approved by the representative of the lenders and (e) other adjustments reasonably acceptable to the representative of the lenders.
Borrowings under the Tranche B term loan bear interest at a rate per annum equal to one of the following rates, at Dean Foods Companys option:
| a base rate equal to the higher of the Federal Funds rate plus 50 basis points or the prime rate, plus a margin of 75 basis points, or | |
| LIBOR divided by the product of one minus the Eurodollar Reserve Percentage, plus a margin of 200 basis points. |
As of December 31, 2003, Dean Foods Company had interest rate swap agreements in place that hedged $1.13 billion of their borrowings under this facility at an average rate of 4.32%, plus the applicable interest rate margin.
Principal payments are required on the Tranche A term loan as follows:
| $37.5 million quarterly beginning on September 30, 2003 through December 31, 2004; | |
| $43.75 million quarterly on March 31, 2005 through December 31, 2005; | |
| $50 million quarterly on March 31, 2006 through December 31, 2006; | |
| $62.5 million quarterly on March 31, 2007 and June 30, 2007; and | |
| A final payment of $275 million on July 15, 2007. |
Principal payments are required on the Tranche B term loan as follows:
| $1.875 million quarterly beginning on September 30, 2003 through December 31, 2007; | |
| $358.1 million on each of March 31, 2008 and July 15, 2008. |
No principal payments are due on the $1 billion line of credit until maturity on July 15, 2007.
Dean Foods Companys credit agreement also requires mandatory principal prepayments upon the occurrence of certain asset dispositions not in the ordinary course of business.
The senior credit facility contains various financial and other restrictive covenants and requires that Dean Foods Company maintain certain financial ratios, including a leverage ratio (computed as the ratio of the aggregate outstanding principal amount of indebtedness to EBITDA as such terms are defined in Dean Foods Companys credit agreement) and an interest coverage ratio (computed as the ratio of EBITDA to interest expense as such terms are defined in Dean Foods Companys credit agreement). In addition, this facility requires that Dean Foods Company maintain a minimum level of net worth (as defined by Dean Foods Companys credit agreement).
For the period from December 31, 2003 through March 31, 2005, Dean Foods Companys leverage ratio must be less than or equal to 4 to 1. Beginning April 1, 2005, Dean Foods Companys leverage ratio, calculated according to the definitions contained in the credit agreement, must be less than or equal to 3.75 to 1. As of
F-33
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
December 31, 2003, Dean Foods Companys leverage ratio, calculated according to the definitions contained in the credit agreement, was 3.16 to 1.
EBITDA, as used in Dean Foods Companys credit agreement, is not intended to represent cash flow from operations as defined by GAAP and should not be used as an alternative to net income as an indicator of their operating performance or to cash flow as a measure of their liquidity. Moreover, EBITDA is a term used by many companies to mean many different things. Therefore, neither Dean Foods Companys EBITDA nor their leverage ratio, calculated under their credit agreement, should be compared to any other companys EBITDA or leverage ratio. We present Dean Foods Companys leverage ratio in this discussion not as a measure of their liquidity or performance but only to demonstrate their level of compliance with their credit agreement.
Dean Foods Companys interest coverage ratio must be greater than or equal to 3 to 1. As of December 31, 2003, Dean Foods Companys interest coverage ratio, calculated according to the definitions contained in the credit agreement, was 5.24 to 1.
Dean Foods Companys consolidated net worth must be greater than or equal to $1.75 billion, as increased each quarter (beginning with the quarter ended September 30, 2003) by an amount equal to 50% of its consolidated net income for the quarter, plus 50% of the amount by which stockholders equity is increased by certain equity issuances. As of December 31, 2003, the minimum net worth requirement was $1.85 billion, and Dean Foods Companys actual net worth (as defined in the credit agreement) was $2.54 billion.
The credit facility is secured by liens on substantially all of Dean Foods Companys domestic assets (including ours and those of our subsidiaries, but excluding the capital stock of our subsidiaries and the real property owned by us and our subsidiaries).
The agreement contains standard default triggers including without limitation: failure to maintain compliance with the financial and other covenants contained in the agreement, default on certain of Dean Foods Companys other debt, a change in control and certain other material adverse changes in their business. The agreement does not contain any default triggers based on Dean Foods Companys debt rating.
Litigation, Investigations and Audits We are party, in the ordinary course of business to certain other claims, litigation, audits and investigations. We believe we have adequate reserves for any liability we may incur in connection with any such currently pending or threatened matter. In our opinion, the settlement of any such currently pending or threatened matter is not expected to have a material adverse impact on our financial position, results of operations or cash flows.
19. | FAIR VALUE OF FINANCIAL INSTRUMENTS |
Pursuant to SFAS No. 107, Disclosure About Fair Value of Financial Instruments, we are required to disclose an estimate of the fair value of our financial instruments as of December 31, 2003 and 2002. SFAS No. 107 defines the fair value of financial instruments as the amount at which the instrument could be exchanged in a current transaction between willing parties.
Due to their near-term maturities, the carrying amounts of accounts receivable and accounts payable are considered equivalent to fair value. We have senior notes with an aggregate face value of $700 million with fixed interest rates ranging from 6.625% to 8.15% at December 31, 2003. At December 31, 2003 and 2002 the fair value of senior notes was estimated at $699.2 million and $702.8 million, respectively. In addition, because the interest rates on most of our other debt are variable, their fair value approximates their carrying value.
20. | SEGMENT AND GEOGRAPHIC INFORMATION AND MAJOR CUSTOMERS |
Segment Information We currently have two reportable segments: Dairy Group and Specialty Foods Group. Our Dairy Group segment manufactures and distributes fluid milk, ice cream and ice cream novelties,
F-34
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
half-and-half and whipping cream, sour cream, cottage cheese, yogurt and dips as well as fruit juices and other flavored drinks and bottled water. The Specialty Foods Group processes and markets pickles, powdered products such as non-dairy coffee creamers, aseptic sauces and puddings and nutritional beverages.
Prior to our acquisition by Dean Foods Company, we had an NRP segment. As a result of the acquisition by Dean Foods Company, as discussed in Note 2, we no longer have an NRP segment. Prior periods have been restated to reflect NRP as a discontinued operation. We exchanged our former NRP segment for Dean SoCal, which is included in our Dairy Group.
The accounting policies of the segments are the same as those described in the summary of significant accounting policies. We evaluate performance based on operating profit not including non-recurring gains and losses and foreign exchange gains and losses.
We do not allocate income taxes, management fees or unusual items to segments. In addition, there are no significant non-cash items reported in segment profit or loss other than depreciation and amortization. The amounts in the following tables are the amounts obtained from reports used by our executive management team for the years ended December 31, 2003 and 2002 and the period from May 28, 2001 to December 31, 2001 and the fiscal year ended May 27, 2001:
Predecessor | |||||||||||||||||
Successor | |||||||||||||||||
Period from | Fiscal Year | ||||||||||||||||
Year Ended | Year Ended | May 28, 2001 to | Ended | ||||||||||||||
December 31, | December 31, | December 31, | May 27, | ||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Net sales from external customers:
|
|||||||||||||||||
Dairy Group
|
$ | 3,192,831 | $ | 3,181,902 | $ | 2,043,639 | $ | 3,246,463 | |||||||||
Specialty Foods Group
|
684,207 | 673,604 | 427,179 | 736,206 | |||||||||||||
Total
|
$ | 3,877,038 | $ | 3,855,506 | $ | 2,470,818 | $ | 3,982,669 | |||||||||
Operating income:
|
|||||||||||||||||
Dairy Group(1)
|
$ | 253,082 | $ | 255,320 | $ | 88,448 | $ | 153,580 | |||||||||
Specialty Foods Group(2)
|
103,056 | 98,874 | 46,524 | 70,464 | |||||||||||||
Corporate
|
(47,637 | ) | (57,086 | ) | (54,976 | ) | (59,507 | ) | |||||||||
Total
|
308,501 | 297,108 | 79,996 | 164,537 | |||||||||||||
Other (income) expense:
|
|||||||||||||||||
Interest expense and financing charges
|
55,183 | 56,287 | 38,417 | 70,655 | |||||||||||||
Gain on sale of note
|
(10,000 | ) | |||||||||||||||
Other (income) expense, net
|
(1,909 | ) | (727 | ) | 5,078 | (6,668 | ) | ||||||||||
Consolidated income from continuing operations
before tax
|
$ | 255,227 | $ | 241,548 | $ | 36,501 | $ | 110,550 | |||||||||
Depreciation and amortization:
|
|||||||||||||||||
Dairy Group
|
53,453 | $ | 47,306 | $ | 48,234 | $ | 90,273 | ||||||||||
Specialty Foods Group
|
14,505 | 14,101 | 12,439 | 20,763 | |||||||||||||
Corporate
|
5,038 | 6,391 | 3,962 | 7,673 | |||||||||||||
Total
|
$ | 72,996 | $ | 67,798 | $ | 64,635 | $ | 118,709 | |||||||||
F-35
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Predecessor | |||||||||||||||||
Successor | |||||||||||||||||
Period from | Fiscal Year | ||||||||||||||||
Year Ended | Year Ended | May 28, 2001 to | Ended | ||||||||||||||
December 31, | December 31, | December 31, | May 27, | ||||||||||||||
2003 | 2002 | 2001 | 2001 | ||||||||||||||
(In thousands) | (In thousands) | ||||||||||||||||
Assets:
|
|||||||||||||||||
Dairy Group
|
$ | 2,186,955 | $ | 2,161,081 | $ | 2,143,132 | $ | 1,526,818 | |||||||||
Specialty Foods Group
|
635,321 | 617,210 | 636,192 | 418,185 | |||||||||||||
National Refrigerated Products
|
215,535 | ||||||||||||||||
Corporate
|
84,331 | 97,532 | 132,105 | 121,132 | |||||||||||||
Total
|
$ | 2,906,607 | $ | 2,875,823 | $ | 2,911,429 | $ | 2,281,670 | |||||||||
Capital expenditures:
|
|||||||||||||||||
Dairy Group
|
$ | 76,611 | $ | 63,016 | $ | 37,057 | $ | 84,530 | |||||||||
Specialty Foods Group
|
18,511 | 11,176 | 6,434 | 15,610 | |||||||||||||
Corporate
|
427 | 4,778 | 5,838 | ||||||||||||||
Total
|
$ | 95,122 | $ | 74,619 | $ | 48,269 | $ | 105,978 | |||||||||
(1) | Operating income includes plant closing charges of $5.9 million in 2003. |
(2) | Operating income includes plant closing charges of $0.4 million in fiscal year 2001. |
Substantially all of our business is within the United States. Intersegment sales are not material.
Major Customers Our Dairy Group had two customers that represented greater than 10% of their 2003 sales. The largest customer represented 13.6% of Dairy Group sales and 12.8% of consolidated sales. Our second-largest customer represented 10.5% of Dairy Group sales and 8.9% of consolidated sales.
21. | QUARTERLY RESULTS OF OPERATIONS (UNAUDITED) |
The following is a summary of the unaudited quarterly results of operations for 2003 and 2002.
Quarter | |||||||||||||||||
First | Second | Third | Fourth | ||||||||||||||
(In thousands) | |||||||||||||||||
Successor:
|
|||||||||||||||||
Year Ended December 31, 2003:
|
|||||||||||||||||
Net sales
|
$ | 919,063 | $ | 949,438 | $ | 979,867 | $ | 1,028,670 | |||||||||
Gross profit
|
234,965 | 244,777 | 241,817 | 241,926 | |||||||||||||
Net income(1)
|
36,462 | 44,108 | 41,036 | 39,280 | |||||||||||||
Year Ended December 31, 2002:
|
|||||||||||||||||
Net sales
|
$ | 956,485 | $ | 994,367 | $ | 959,970 | $ | 944,684 | |||||||||
Gross profit
|
227,040 | 248,416 | 242,899 | 241,504 | |||||||||||||
Net income
|
28,857 | 38,633 | 40,556 | 41,597 |
(1) | The results of the second, third and fourth quarters include plant closing charges, net of tax, of $0.3 million, $0.3 million, and $3.1 million, respectively. |
F-36
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (Continued)
22. SUBSEQUENT EVENTS
On January 26, 2004, our Dairy Group acquired Ross Swiss Dairies, a dairy distributor based in Los Angeles, California, which had net sales of approximately $120 million in 2003. As a result of this acquisition, we have increased the distribution capability of our Dairy Group in southern California, allowing us to better serve our customers. Ross Swiss Dairies has historically purchased a significant portion of its products from other processors. We intend to shift the manufacturing of substantially all of Ross Swiss Dairies product needs into our southern California plants in 2004. We paid approximately $20 million for the purchase of Ross Swiss Dairies and funded the purchase price with borrowings under Dean Foods Companys receivables-backed facility.
F-37
Item 9. | Changes in and Disagreements with Accountants on Accounting and Financial Disclosure |
During our two most recent fiscal years, no independent accountant who was engaged as the principal accountant to audit our financial statements, nor any independent accountant who was engaged to audit a significant subsidiary and on whom our principal accountant expressed reliance in its report, has resigned or been dismissed.
Item 9A. | Controls and Procedures |
Controls Evaluation and Related CEO and CFO Certifications
We conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures (Disclosure Controls) as of the end of the period covered by this annual report. The controls evaluation was done under the supervision and with the participation of management, including our Chief Executive Officer (CEO) and Chief Financial Officer (CFO).
Attached as exhibits to this annual report are certifications of the CEO and the CFO, which are required in accordance with Rule 13a-14 of the Exchange Act. This Controls and Procedures section includes the information concerning the controls evaluation referred to in the certifications and it should be read in conjunction with the certifications for a more complete understanding of the topics presented.
Definition of Disclosure Controls
Disclosure Controls are controls and procedures designed to reasonably assure that information required to be disclosed in our reports filed with the Securities and Exchange Commission (the SEC) is recorded, processed, summarized and reported within the time periods specified in the SECs rules and forms. Disclosure Controls are also designed to reasonably assure that such information is accumulated and communicated to our management, including the CEO and CFO, as appropriate to allow timely decisions regarding required disclosure. Our Disclosure Controls include components of our internal control over financial reporting, which consists of control processes designed to provide reasonable assurance regarding the reliability of our financial reporting and the preparation of financial statements in accordance with US generally accepted accounting principles.
Limitations on the Effectiveness of Controls
We do not expect that our Disclosure Controls or our internal controls over financial reporting will prevent all error and all fraud. A control system, no matter how well designed and operated, can provide only reasonable, not absolute, assurance that the control systems objectives will be met. Further, the design of a control system must reflect the fact that there are resource constraints, and the benefits of controls must be considered relative to their costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of fraud, if any, within the company have been detected. These inherent limitations include the realities that judgments in decision-making can be faulty, and that breakdowns can occur because of simple error or mistake. Controls can also be circumvented by the individual acts of some persons, by collusion of two or more people, or by management override of the controls. The design of any system of controls is based in part upon certain assumptions about the likelihood of future events, and there can be no assurance that any design will succeed in achieving its stated goals under all potential future conditions. Over time, controls may become inadequate because of changes in conditions or deterioration in the degree of compliance with policies or procedures. Because of the inherent limitations in a cost-effective control system, misstatements due to error or fraud may occur and not be detected.
Scope of the Controls Evaluation
Our evaluations of our Disclosure Controls include reviews of the controls objectives and design, our implementation of the controls and the effect of the controls on the information generated for use in our SEC filings. In the course of our controls evaluations, we seek to identify data errors, controls problems or acts of
15
Conclusions
Based upon our most recent controls evaluation, our CEO and CFO have concluded that, as of the end of the period covered by this annual report, our Disclosure Controls were effective to provide reasonable assurance that material information is made known to management, particularly during the period when our periodic reports are being prepared. In the fourth quarter of 2003, there was no change in our internal control over financial reporting that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
PART III
Item 10. | Directors and Executive Officers |
Omitted as permitted by General Instruction I(2)(c) to Form 10-K.
Item 11. | Executive Compensation |
Omitted as permitted by General Instruction I(2)(c) to Form 10-K.
Item 12. | Security Ownership of Certain Beneficial Owners and Management |
Omitted as permitted by General Instruction I(2)(c) to Form 10-K.
Item 13. | Certain Relationships and Related Transactions |
Omitted as permitted by General Instruction I(2)(c) to Form 10-K.
16
PART IV
Item 15. | Exhibits, Financial Statement Schedules and Reports on Form 8-K |
Financial Statements
The following Consolidated Financial Statements are filed as part of this report or are incorporated herein as indicated:
Page | ||||
Independent Auditors Reports
|
F-1 | |||
Report of Independent Accountants
|
F-2 | |||
Consolidated Balance Sheets as of
December 31, 2003 and 2002 (Successor)
|
F-3 | |||
Consolidated Statements of Income for the years
ended December 31, 2003 and 2002 (Successor) and the period
from May 28, 2001 to December 31, 2001 and the fiscal
year ended May 27, 2001 (Predecessor)
|
F-4 | |||
Consolidated Statements of Stockholders
Equity for the years ended December 31, 2003 and 2002
(Successor) and the period from May 28, 2001 to
December 31, 2001 and the fiscal year ended May 27,
2001 (Predecessor)
|
F-5 | |||
Consolidated Statements of Cash Flows for the
years ended December 31, 2003 and 2002 (Successor) and the
period from May 28, 2001 to December 31, 2001 and the
fiscal year ended May 27, 2001 (Predecessor)
|
F-6 | |||
Notes to Consolidated Financial Statements
|
F-7 |
Financial Statement Schedules
Independent Auditors Report | |
Report of Independent Accountants on Financial Statement Schedule | |
Schedule II Valuation and Qualifying Accounts |
Exhibits
See Index to Exhibits. |
Reports on Form 8-K.
None |
17
Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
By: | /s/ BARRY A. FROMBERG |
|
|
Barry A. Fromberg | |
Executive Vice President and | |
Chief Financial Officer |
Dated March 30, 2004
Pursuant to the requirements of the Securities Exchange Act of 1934, this Report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated.
Name | Title | Date | ||||
/s/ BARRY A. FROMBERG Barry A. Fromberg |
Principal Accounting Officer | March 30, 2004 | ||||
/s/ MICHELLE P. GOOLSBY Michelle P. Goolsby |
Sole Director | March 30, 2004 |
S-1
INDEPENDENT AUDITORS REPORT
To the Board of Directors
We have audited the consolidated financial statements of Dean Holding Company and subsidiaries (the Company) (formerly known as Dean Foods Company) as of December 31, 2003 and 2002 and for the years ended December 31, 2003 and 2002 and for the period from May 28, 2001 to December 31, 2001, and have issued our report thereon dated March 11, 2004 (which report expresses an unqualified opinion and includes an explanatory paragraph relating to the change in 2002 in the method of accounting for goodwill and other intangible assets to conform to Statement of Financial Accounting Standard No. 142); such report is included elsewhere in this Form 10-K. Our audits also included the consolidated financial statement schedule of the Company listed in Item 15. This consolidated financial statement schedule is the responsibility of the Companys management. Our responsibility is to express an opinion based on our audits. In our opinion, such consolidated financial statement schedule, when considered in relation to the basic financial statements taken as a whole, presents fairly in all material respects the information set forth therein.
DELOITTE & TOUCHE LLP |
Dallas, Texas
REPORT OF INDEPENDENT ACCOUNTANTS ON
To the Board of Directors and
Our audit of the consolidated financial statements referred to in our report dated June 26, 2001, except as to Notes 2 and 4, which are as of December 21, 2001, appearing in this Annual Report on Form 10-K for year ended December 31, 2003 also included an audit of the financial statement schedule for the fiscal year ended May 27, 2001 listed in Item 15 of this Form 10-K. In our opinion, the financial statement schedule for the fiscal year ended May 27, 2001 presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements.
PRICEWATERHOUSECOOPERS LLP |
June 26, 2001, except as to Notes 2 and 4,
SCHEDULE II
DEAN HOLDING COMPANY
VALUATION AND QUALIFYING ACCOUNTS
Allowance for doubtful accounts deducted from accounts receivable:
Recoveries | |||||||||||||||||||||||||||||
Balance | of | Write-Off of | |||||||||||||||||||||||||||
Beginning | Charged to | Accounts | Uncollectible | Balance | |||||||||||||||||||||||||
Year | of Year | Income | Acquisitions | Dispositions | Written Off | Accounts | End of Year | ||||||||||||||||||||||
(In thousands) | |||||||||||||||||||||||||||||
Predecessor:
|
|||||||||||||||||||||||||||||
Fiscal year 2001
|
6,057 | 2,093 | 400 | 2,695 | 5,855 | ||||||||||||||||||||||||
Period from May 28, 2001 to
December 31, 2001
|
5,855 | 4,388 | 188 | (550 | ) | 1,584 | 8,297 | ||||||||||||||||||||||
Successor:
|
|||||||||||||||||||||||||||||
December 31, 2002
|
8,297 | 6,137 | 2,350 | (38 | ) | 314 | 8,188 | 8,872 | |||||||||||||||||||||
December 31, 2003
|
8,872 | 5,253 | 195 | 2,303 | 12,017 |
INDEX TO EXHIBITS
Explanatory Note: References in this Index to Legacy Dean are references to the registrant, Dean Holding Company.
Exhibit | ||||||
Number | Description | |||||
2 | .1 | | Agreement and Plan of Merger, dated April 4, 2001 among us, Blackhawk Acquisition Corp. and Suiza Foods Corporation (incorporated by reference from Dean Foods Company 8-K dated April 5, 2001, File No. 1-12755). | |||
3 | .1 | | Certificate of Incorporation (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
3 | .2 | | Certificate of Amendment to Certificate of Incorporation (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
3 | .3 | | Amended and Restated Bylaws (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
4 | .1 | | Specimen of Common Stock Certificate (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
4 | .2 | | Form of Senior Indenture related to our 6.625% ($200 million) and 8.15% ($250 million) senior notes (incorporated by reference from Legacy Dean Registration Statement on Form S-3 filed on January 23, 1998, File No. 333-44851). | |||
4 | .3 | | Form of senior debt securities (incorporated by reference from Legacy Dean Registration Statement on Form S-3 filed on January 23, 1998, File No. 333-44851). | |||
4 | .4 | | Form of Senior Indenture related to our 6.75% ($100 million) and 6.9% ($150 million) senior notes (incorporated by reference from Legacy Dean Registration Statement on Form S-3 filed January 19, 1995, File No. 33-57353). | |||
4 | .5 | | Form of senior debt securities related to our 6.75% ($100 million) and 6.9% ($150 million) senior notes (incorporated by reference from Legacy Dean Registration Statement on Form S-3 filed January 19, 1995, File No. 33-57353). | |||
10 | .1 | | Securities Exchange Agreement dated December 21, 2001 between us and Morningstar Foods, Inc. regarding the Dean SoCal/ NRP exchange (incorporated by reference from Legacy Deans 8-K dated January 7, 2002, File No. 1-08262). | |||
10 | .2 | | Form of Joinder Agreement dated December 21, 2001 executed by us and certain of our subsidiaries in favor of certain lenders to our parent company (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
10 | .3 | | Form of Security Agreement dated December 21, 2001 executed by us and certain of our subsidiaries in favor of certain lenders to our parent company (incorporated by reference from our 2002 Annual Report on Form 10-K, File No. 1-08262). | |||
12 | | Computation of Ratio of Earnings to Fixed Charges (filed herewith). | ||||
31 | .1 | | Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (filed herewith). | |||
31 | .2 | | Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 (filed herewith). | |||
32 | .1 | | Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. | |||
32 | .2 | | Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |