UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended September 30, 2004
Commission file number 001-15423
Grant Prideco, Inc.
Delaware | 76-0312499 | |
(State or Other Jurisdiction of | (I.R.S. Employer | |
Incorporation or Organization) | Identification No.) | |
400 N . Sam Houston Pkwy. East | ||
Suite 900 | ||
Houston, Texas | 77060 | |
(Address of Principal Executive Offices) | (Zip Code) |
(281) 878-8000
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ]
Indicate by check mark whether the issuer is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act). Yes [X] No [ ]
Indicate the number of shares outstanding of each of the issuers classes of common stock, as of the latest practicable date:
Title of Each Class |
Outstanding at November 1, 2004 |
|||
Common Stock, par value $0.01 per share |
123,559,179 |
PART I. FINANCIAL INFORMATION
ITEM 1. Financial Statements
GRANT PRIDECO, INC.
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
Revenues |
$ | 250,260 | $ | 212,928 | $ | 695,032 | $ | 577,056 | ||||||||
Costs and Expenses: |
||||||||||||||||
Cost of sales |
150,575 | 138,590 | 423,958 | 390,434 | ||||||||||||
Sales and marketing |
33,431 | 29,920 | 93,290 | 75,993 | ||||||||||||
General and administrative |
20,859 | 17,076 | 60,222 | 48,946 | ||||||||||||
Research and engineering |
4,978 | 4,966 | 15,292 | 13,029 | ||||||||||||
Other charges |
3,803 | | 9,035 | 78 | ||||||||||||
213,646 | 190,552 | 601,797 | 528,480 | |||||||||||||
Operating Income |
36,614 | 22,376 | 93,235 | 48,576 | ||||||||||||
Other Income (Expense): |
||||||||||||||||
Interest Expense |
(10,352 | ) | (10,800 | ) | (31,342 | ) | (32,674 | ) | ||||||||
Other Income, Net |
1,609 | 1,742 | 3,971 | 10,026 | ||||||||||||
Equity Income (Loss) in Unconsolidated Affiliates |
559 | (568 | ) | 272 | 1,103 | |||||||||||
(8,184 | ) | (9,626 | ) | (27,099 | ) | (21,545 | ) | |||||||||
Income from Continuing Operations Before Income Taxes |
28,430 | 12,750 | 66,136 | 27,031 | ||||||||||||
Income Tax Expense |
(8,403 | ) | (4,462 | ) | (21,162 | ) | (9,456 | ) | ||||||||
Income from Continuing Operations Before Minority Interests |
20,027 | 8,288 | 44,974 | 17,575 | ||||||||||||
Minority Interests |
(1,326 | ) | (883 | ) | (4,107 | ) | (2,339 | ) | ||||||||
Income from Continuing Operations |
18,701 | 7,405 | 40,867 | 15,236 | ||||||||||||
Income (Loss) from Discontinued Operations, Net of Tax |
21 | 79 | (9,222 | ) | 108 | |||||||||||
Net Income |
$ | 18,722 | $ | 7,484 | $ | 31,645 | $ | 15,344 | ||||||||
Basic Net Income Per Share: |
||||||||||||||||
Income from continuing operations |
$ | 0.15 | $ | 0.06 | $ | 0.33 | $ | 0.13 | ||||||||
Income (loss) from discontinued operations |
0.00 | 0.00 | (0.07 | ) | 0.00 | |||||||||||
Net Income |
$ | 0.15 | $ | 0.06 | $ | 0.26 | $ | 0.13 | ||||||||
Basic weighted average shares outstanding |
123,805 | 121,775 | 122,874 | 121,597 | ||||||||||||
Diluted Net Income Per Share: |
||||||||||||||||
Income from continuing operations |
$ | 0.15 | $ | 0.06 | $ | 0.32 | $ | 0.12 | ||||||||
Income (loss) from discontinued operations |
0.00 | 0.00 | (0.07 | ) | 0.00 | |||||||||||
Net Income |
$ | 0.15 | $ | 0.06 | $ | 0.25 | $ | 0.12 | ||||||||
Diluted weighted average shares outstanding |
126,603 | 123,308 | 125,525 | 123,311 |
The accompanying notes are an integral part of these consolidated financial statements.
2
GRANT PRIDECO, INC.
September 30, | December 31, | |||||||
2004 |
2003 |
|||||||
(Unaudited) | ||||||||
Assets |
||||||||
Current Assets: |
||||||||
Cash |
$ | 34,966 | $ | 19,230 | ||||
Restricted cash |
1,981 | 283 | ||||||
Accounts receivable, net of allowance for uncollectible
accounts of $6,960 and $3,539, respectively |
207,144 | 212,285 | ||||||
Inventories |
270,746 | 231,994 | ||||||
Current deferred tax assets |
27,555 | 30,283 | ||||||
Other current assets |
17,721 | 16,788 | ||||||
560,113 | 510,863 | |||||||
Property, Plant, and Equipment, Net |
247,103 | 251,236 | ||||||
Goodwill |
392,877 | 396,944 | ||||||
Intangible Assets, Net |
45,865 | 36,250 | ||||||
Investments In and Advances to Unconsolidated Affiliates |
48,026 | 47,786 | ||||||
Other Assets |
15,581 | 18,982 | ||||||
$ | 1,309,565 | $ | 1,262,061 | |||||
Liabilities and Stockholders Equity |
||||||||
Current Liabilities: |
||||||||
Short-term borrowings and current portion of long-term debt |
$ | 12,214 | $ | 11,073 | ||||
Accounts payable |
76,875 | 74,408 | ||||||
Current deferred tax liabilities |
3,533 | 3,763 | ||||||
Accrued labor and benefits |
42,209 | 30,406 | ||||||
Federal income taxes payable |
11,702 | 14,401 | ||||||
Other accrued liabilities |
45,587 | 32,204 | ||||||
192,120 | 166,255 | |||||||
Long-Term Debt |
391,037 | 426,853 | ||||||
Deferred Tax Liabilities |
29,038 | 26,965 | ||||||
Other Long-Term Liabilities |
13,911 | 23,843 | ||||||
Commitments and Contingencies |
| | ||||||
Minority Interests |
14,917 | 12,031 | ||||||
Stockholders Equity: |
||||||||
Preferred stock, $0.01 par value |
| | ||||||
Common stock, $0.01 par value |
1,236 | 1,212 | ||||||
Capital in excess of par value |
513,018 | 482,122 | ||||||
Treasury stock, at cost |
(7,975 | ) | (6,692 | ) | ||||
Retained earnings |
168,668 | 137,023 | ||||||
Deferred compensation obligation |
10,013 | 9,366 | ||||||
Accumulated other comprehensive loss |
(16,418 | ) | (16,917 | ) | ||||
668,542 | 606,114 | |||||||
$ | 1,309,565 | $ | 1,262,061 | |||||
The accompanying notes are an integral part of these consolidated financial statements.
3
GRANT PRIDECO, INC.
Nine Months Ended | ||||||||
September 30, |
||||||||
2004 |
2003 |
|||||||
Cash Flows From Operating Activities: |
||||||||
Net income |
$ | 31,645 | $ | 15,344 | ||||
Adjustments to reconcile net income to net cash
provided by operating activities: |
||||||||
Gain on sale of businesses, net |
(774 | ) | (3,488 | ) | ||||
Loss on sale of discontinued operations |
11,446 | | ||||||
Depreciation and amortization |
31,778 | 32,200 | ||||||
Non-cash portion of other charges |
6,010 | (73 | ) | |||||
Deferred income tax |
6,085 | (2,487 | ) | |||||
Stock-based compensation expense |
3,180 | 2,237 | ||||||
Deferred
compensation expense |
1,339 | 1,233 | ||||||
Minority interests in consolidated subsidiaries |
4,107 | 2,339 | ||||||
Equity (income) loss in unconsolidated affiliates, net of dividends |
4,491 | 12,636 | ||||||
(Gain)/Loss on sale of assets |
(4,799 | ) | 195 | |||||
Change in operating assets and liabilities, net of effects of
businesses acquired: |
||||||||
Accounts receivable, net |
1,832 | (32,280 | ) | |||||
Inventories |
(41,761 | ) | (5,203 | ) | ||||
Other current assets |
3,173 | 21,137 | ||||||
Other assets |
1,962 | 791 | ||||||
Accounts payable |
4,421 | 11,271 | ||||||
Other accrued liabilities |
17,759 | 1,218 | ||||||
Other, net |
(3,930 | ) | 3,688 | |||||
Net cash provided by operating activities |
77,964 | 60,758 | ||||||
Cash Flows From Investing Activities: |
||||||||
Acquisition of businesses, net of cash acquired |
(33,833 | ) | (8,261 | ) | ||||
Proceeds from sale of businesses, net of cash disposed |
2,180 | 24,064 | ||||||
Proceeds from sale of discontinued operations, net of cash disposed |
20,159 | | ||||||
Investments in and advances to unconsolidated affiliates |
(2,501 | ) | (3,711 | ) | ||||
Capital expenditures for property, plant, and equipment |
(29,529 | ) | (28,386 | ) | ||||
Proceeds from sale of fixed assets |
7,193 | 250 | ||||||
Net cash used in investing activities |
(36,331 | ) | (16,044 | ) | ||||
Cash Flows From Financing Activities: |
||||||||
Repayments on debt, net |
(42,296 | ) | (50,404 | ) | ||||
Purchases of treasury stock |
(2,000 | ) | (1,847 | ) | ||||
Proceeds from stock option exercises |
18,397 | 379 | ||||||
Net cash used in financing activities |
(25,899 | ) | (51,872 | ) | ||||
Effect of Exchange Rate Changes on Cash |
2 | 344 | ||||||
Net Increase (Decrease) in Cash |
15,736 | (6,814 | ) | |||||
Cash at Beginning of Year |
19,230 | 21,878 | ||||||
Cash at End of Period |
$ | 34,966 | $ | 15,064 | ||||
Non-Cash Activities: |
||||||||
Non-interest bearing note issued in conjunction with an acquisition |
$ | 3,961 | |
The accompanying notes are an integral part of these consolidated financial statements.
4
GRANT PRIDECO, INC.
1. General
Basis of Presentation
The accompanying consolidated financial statements of Grant Prideco, Inc. (the Company or Grant Prideco) have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all disclosures required by generally accepted accounting principles for complete financial statements. All significant transactions between Grant Prideco and its consolidated subsidiaries have been eliminated. The interim financial statements have not been audited. However, in the opinion of management, all adjustments, consisting only of normal recurring adjustments, necessary for a fair presentation of the financial statements have been included. Results of operations for interim periods are not necessarily indicative of the results of operations that may be expected for the entire year. The balance sheet at December 31, 2003 has been derived from the audited financial statements at that date but does not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. These interim financial statements should be read in conjunction with the audited financial statements and notes thereto included in the Companys Annual Report on Form 10-K for the year ended December 31, 2003.
The Annual Report on Form 10-K for the year ended December 31, 2003 includes disclosures related to significant accounting policies including revenue recognition, inventory valuation, business combinations, impairment of long-lived assets, goodwill and intangible assets, deferred tax asset valuation, estimates related to contingent liabilities and future claims, and pension liabilities.
Certain reclassifications of prior year balances have been made to conform such amounts to corresponding 2004 classifications. These reclassifications have no impact on net income. As explained in Note 14, during the second quarter of 2004, the Company completed the sale of its Texas Arai division. Prior year results of operations of Texas Arai have been reclassified as discontinued operations.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of certain assets and liabilities and disclosures of contingent assets and liabilities at the date of the consolidated financial statements, and the related reported amounts of revenues and expenses during the reporting period. The significant estimates made by management in the accompanying consolidated financial statements include reserves for inventory obsolescence, restructuring, self-insurance, valuation of goodwill and long-lived assets, allowance for doubtful accounts, determination of income taxes, contingent liabilities, and purchase accounting allocations. Actual results could differ from those estimates. Based on the Companys review of accounts receivable at September 30, 2004, an increase to the allowance for doubtful accounts of $1.9 million was recorded, of which $1.6 million related to the Drill Bits segment, and was included in the Consolidated Statements of Operations in Sales and marketing for the three-month period ended September 30, 2004.
2. Stock-Based Compensation
Pro Forma Stock Option Compensation Expense
The Company has elected to account for its stockbased compensation using the intrinsic value method of accounting in accordance with Accounting Principles Board Opinion (APB) No. 25, Accounting for Stock Issued to Employees, as allowed under Statement of Financial Accounting Standards (SFAS) No. 123, Accounting for StockBased Compensation. Under this method, no compensation expense is recognized when the number of shares granted is known and the exercise price of the stock option at the time of grant is equal to or greater than the market price of the Companys common stock. Reported net income does include compensation expense associated with restricted stock awards and accelerated vesting of certain stock awards related to severance.
5
Had compensation expense for stock options been determined based on the fair value at the grant dates for awards under the Companys incentive compensation plans, the Companys net income and net income per share would have been reduced to the pro forma amounts indicated as follows:
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
(In thousands) | ||||||||||||||||
Net Income as Reported |
$ | 18,722 | $ | 7,484 | $ | 31,645 | $ | 15,344 | ||||||||
Add: Stock-based
employee
compensation
expense included in
reported net
income, net of
related tax effects |
608 | 415 | 3,736 | 2,421 | ||||||||||||
Deduct: Total
stock-based
employee
compensation
expense determined
under the fair
value method for
all awards, net of
related tax
effects |
(1,881 | ) | (1,888 | ) | (8,061 | ) | (10,492 | ) | ||||||||
Pro Forma Net Income |
$ | 17,449 | $ | 6,011 | $ | 27,320 | $ | 7,273 | ||||||||
Net Income Per Share: |
||||||||||||||||
Basic as reported |
$ | 0.15 | $ | 0.06 | $ | 0.26 | $ | 0.13 | ||||||||
Basic pro forma |
0.14 | 0.05 | 0.22 | 0.06 | ||||||||||||
Diluted as reported |
0.15 | 0.06 | 0.25 | 0.12 | ||||||||||||
Diluted pro forma |
0.14 | 0.05 | 0.22 | 0.06 |
The weighted average fair value of each stock option included in the preceding pro forma amounts was estimated using the Black-Scholes option pricing model and are amortized over the vesting period of the underlying options.
Restricted Stock
In February 2004, the Company awarded 341,950 shares of restricted stock to officers and other key employees under the Companys 2000 Employee Stock Option and Restricted Stock Plan (2000 Plan). The restricted shares vest on the ninth anniversary of the date of grant (February 2013), however there is an accelerated vesting schedule based on the achievement of certain predetermined performance metrics. Beginning with the third anniversary date of the grant through the eighth anniversary date, the performance metrics are evaluated annually and early vesting will occur for meeting the performance goals. Restricted shares are subject to certain restrictions on ownership and transferability when granted. Unearned compensation of $4.7 million was recorded based on the market value of the shares on the date of grant and is being recognized ratably over the expected vesting period. For the nine-month period ended September 30, 2004, the Company recorded compensation expense of $0.5 million related to these shares.
Also included in the February 2004 restricted stock award was a tax gross up bonus component based on the incremental tax rate needed to reimburse the employees for the federal income taxes resulting from the vesting of the restricted shares. As the tax gross-up bonus component will change based on the share price at the vesting date, the estimated cash liability to the employees is considered to be a variable award under APB No. 25 and therefore the liability is required to be adjusted as the stock price changes. The estimated tax liability at September 30, 2004 was $4.7 million based on the stock price at that date, and is being recognized ratably over the expected vesting period. For the nine-month period ended September 30, 2004, the Company recorded compensation expense of $0.6 million associated with this liability.
6
3. Comprehensive Income
Comprehensive income includes changes in stockholders equity during the periods that do not result from transactions with stockholders. The Companys total comprehensive income was as follows:
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
(In thousands) | ||||||||||||||||
Net Income |
$ | 18,722 | $ | 7,484 | $ | 31,645 | $ | 15,344 | ||||||||
Foreign currency translation adjustments |
3,268 | (2,775 | ) | 499 | 366 | |||||||||||
Realized currency translation adjustment on Rotator
included in net income, net of tax of $170 |
| (316 | ) | | (316 | ) | ||||||||||
Net foreign currency translation adjustment, net of tax |
3,268 | (3,091 | ) | 499 | 50 | |||||||||||
Total Comprehensive Income |
$ | 21,990 | $ | 4,393 | $ | 32,144 | $ | 15,394 | ||||||||
4. Inventories
Inventories by category are as follows:
September 30, | December 31, | |||||||
2004 |
2003 |
|||||||
(In thousands) | ||||||||
Raw Materials, Components and Supplies |
$ | 103,593 | $ | 96,528 | ||||
Work in Process |
50,978 | 36,889 | ||||||
Finished Goods |
116,175 | 98,577 | ||||||
Total |
$ | 270,746 | $ | 231,994 | ||||
5. Property, Plant and Equipment
Net property, plant and equipment consisted of the following:
September 30, | December 31, | |||||||
2004 |
2003 |
|||||||
(In thousands) | ||||||||
Land |
$ | 21,529 | $ | 22,715 | ||||
Buildings and Improvements |
77,296 | 85,322 | ||||||
Machinery and Equipment |
264,470 | 255,788 | ||||||
Furniture and Fixtures |
27,999 | 23,479 | ||||||
Construction in Progress |
23,435 | 19,856 | ||||||
414,729 | 407,160 | |||||||
Less: Accumulated Depreciation |
(167,626 | ) | (155,924 | ) | ||||
Net |
$ | 247,103 | $ | 251,236 | ||||
6. Other Charges
Results for the three- and nine-month periods ended September 30, 2004 include other charges of $3.8 million ($2.7 million net of tax) and $9.0 million ($6.1 million net of tax), respectively. The three months ended September 30, 2004 include charges of $3.8 million related to the relocation of the Companys Corporate offices in September. The year to date charges also include $2.1 million due to lease termination, severance and other exit costs related to the Drilling Products rationalization program and $3.2 million of severance costs related to the Tubular Technology and Services organizational restructuring.
7
These charges are summarized in the following chart (in thousands):
Drilling | Tubular | |||||||||||||||||||||||
Products | Technology | Liability | ||||||||||||||||||||||
and | and | Total | Balance | |||||||||||||||||||||
Services |
Services |
Corporate |
Charges |
Utilized |
9/30/04 |
|||||||||||||||||||
Drilling Products Rationalization Program: |
||||||||||||||||||||||||
Lease termination costs (a) |
$ | 1,430 | $ | | $ | | $ | 1,430 | $ | 107 | $ | 1,323 | ||||||||||||
Severance costs (b) |
272 | | | 272 | 272 | | ||||||||||||||||||
Other exit costs (c) |
349 | | | 349 | 349 | | ||||||||||||||||||
2,051 | | | 2,051 | 728 | 1,323 | |||||||||||||||||||
Severance Costs (d) |
| 3,207 | | 3,207 | 3,207 | | ||||||||||||||||||
Corporate Relocation Charge (e) |
| | 3,777 | 3,777 | 3,777 | | ||||||||||||||||||
Total |
$ | 2,051 | $ | 3,207 | $ | 3,777 | $ | 9,035 | $ | 7,712 | $ | 1,323 | ||||||||||||
(a) | The lease termination costs of $1.4 million, primarily recorded in the first quarter of 2004, are for a long-term lease which is expected to be repaid over the next year for equipment located at the Companys Canadian facility. Due to the downsizing of the Companys Canadian operations, this equipment will no longer be utilized. This amount was included in Other Current Liabilities in the Consolidated Balance Sheets. | |||
(b) | Severance costs of $0.3 million, primarily recorded in the first quarter of 2004, relate to employees that were terminated in connection with the downsizing of the Companys Canadian operations. These costs related to 79 employees and were paid in July 2004. | |||
(c) | Other exit costs of $0.3 million, primarily recorded in the first quarter of 2004, are associated with the downsizing of the Canadian operations and the closing of the Companys manufacturing facility. | |||
(d) | Severance costs of $3.2 million, of which $0.9 million was recorded in the first quarter of 2004 and $2.3 million was recorded in the second quarter of 2004, relate to the organizational restructuring of the Companys Tubular Technology and Services segment. These costs relate to 4 employees and of the $3.2 million, $2.5 million related to accelerated vesting of stock options with the remaining $0.7 million paid by June 2004. | |||
(e) | Corporate relocation charge of $3.8 million, recorded in the third quarter of 2004, primarily relates to the write-off of leasehold improvements and furniture and fixtures resulting from the relocation of the Companys Corporate offices in September 2004. |
7. Net Income Per Share
Basic net income per share is computed by dividing net income by the weighted average number of common shares outstanding for the period. Diluted earnings per share reflect the potential dilution from the exercise or conversion of securities into common stock. Common stock equivalent shares are excluded from the computation if their effect was antidilutive. The computation of diluted earnings per share for the three- and nine-month periods ended September 30, 2004 did not include options to purchase 2.4 million and 3.9 million shares, respectively, of common stock because their exercise prices were greater than the average market price of the common stock for the applicable period. The computation of diluted earnings per share for the three- and nine-month periods ended September 30, 2003 did not include options to purchase 5.4 million and 5.2 million shares, respectively, of common stock because their exercise prices were greater than the average market price of the common stock for the applicable period.
8. Senior Credit Facility
As of September 30, 2004, the Company had outstanding borrowings of $20.5 million under its $240 million Senior Credit Facility (Senior Credit Facility), which related to the term loan portion of the Senior Credit Facility. Additionally, the Company had $6.4 million of revolver availability reserved to support outstanding letters of credit. At September 30, 2004, the Company had no outstanding balances under the revolver portion of its Senior Credit Facility. Net borrowing availability was $153.0 million.
8
9. Goodwill and Other Intangible Assets
The carrying amount of goodwill by reporting unit is as follows:
Tubular | ||||||||||||||||||||
Drilling | Technology | |||||||||||||||||||
Products | and | |||||||||||||||||||
and Services |
Drill Bits |
Services |
Other |
Total |
||||||||||||||||
(In thousands) | ||||||||||||||||||||
Balance at December 31, 2002 |
$ | 125,199 | $ | 155,983 | $ | 111,367 | $ | 1,534 | $ | 394,083 | ||||||||||
Acquisitions |
| 5,823 | 3,047 | | 8,870 | |||||||||||||||
Dispositions |
| | (6,443 | ) | (1,534 | ) | (7,977 | ) | ||||||||||||
Translation and Other Adjustments |
4,259 | 509 | (2,800 | ) | 2,500 | 4,468 | ||||||||||||||
Impairment Loss |
| | | (2,500 | ) | (2,500 | ) | |||||||||||||
Balance at December 31, 2003 |
$ | 129,458 | $ | 162,315 | $ | 105,171 | $ | | $ | 396,944 | ||||||||||
Acquisitions |
| 3,754 | | | 3,754 | |||||||||||||||
Dispositions |
| | (8,038 | ) | | (8,038 | ) | |||||||||||||
Translation and Other Adjustments |
257 | (40 | ) | | | 217 | ||||||||||||||
Balance at September 30, 2004 |
$ | 129,715 | $ | 166,029 | $ | 97,133 | $ | | $ | 392,877 | ||||||||||
During the second quarter of 2004, the Company sold its Texas Arai operations. Goodwill allocated to this sale of $8.0 million was based upon the proportional relative fair market value of Texas Arai to the Tubular Technology and Services reporting unit that was retained. See Note 14 for further discussion of this discontinued operation.
Intangible assets of $45.9 million and $36.3 million, net of accumulated amortization of $9.2 million and $7.3 million, as of September 30, 2004 and December 31, 2003, respectively, are recorded at cost and are amortized on a straight-line basis. The Companys intangible assets primarily consist of patents, technology licenses, customer relationships, trademarks and covenants not to compete that are amortized over the definitive terms of the related agreement or the Companys estimate of their useful lives if there are no definitive terms. See Note 12 for further discussion of newly acquired intangibles. The following table shows the Companys intangible assets by asset category:
September 30, 2004 |
December 31, 2003 |
|||||||||||||||||||||||
Gross | Accumulated | Net | Gross | Accumulated | Net | |||||||||||||||||||
Intangibles |
Amortization |
Intangibles |
Intangibles |
Amortization |
Intangibles |
|||||||||||||||||||
(In thousands) | ||||||||||||||||||||||||
Patents |
$ | 45,620 | $ | (5,035 | ) | $ | 40,585 | $ | 33,160 | $ | (2,877 | ) | $ | 30,283 | ||||||||||
Technology Licenses |
1,438 | (467 | ) | 971 | 1,288 | (373 | ) | 915 | ||||||||||||||||
Customer Relationships |
3,300 | (293 | ) | 3,007 | 3,300 | (167 | ) | 3,133 | ||||||||||||||||
Trademarks |
1,610 | (717 | ) | 893 | 1,610 | (424 | ) | 1,186 | ||||||||||||||||
Covenants Not to Compete |
3,125 | (2,716 | ) | 409 | 4,150 | (3,417 | ) | 733 | ||||||||||||||||
$ | 55,093 | $ | (9,228 | ) | $ | 45,865 | $ | 43,508 | $ | (7,258 | ) | $ | 36,250 | |||||||||||
Amortization expense related to intangible assets for the nine-month periods ended September 30, 2004 and 2003 was $3.3 million and $3.0 million, respectively, and is recorded in General and Administrative and Research and Engineering expenses in the Consolidated Statements of Operations. Amortization expense related to existing intangible assets for the remainder of 2004 is estimated to be $1.1 million and for each of the years 2005 through 2009 is estimated to be approximately $4.3 million, $3.9 million, $3.6 million, $3.2 million, and $3.1 million, respectively.
10. Restricted Cash
At September 30, 2004, the Company had $2.0 million of restricted cash. The restricted cash relates to the Companys 60% interest in Tianjin Pipe Company (TPCO) and is subject to dividend and distribution restrictions; however, such cash is available to fund the local operations in China.
11. Segment Information
Business Segments
The Company operates through three primary business segments: Drilling Products and Services, Drill Bits and Tubular Technology and Services. In the first quarter of 2004, the Company announced an organizational restructuring which
9
collapsed the former Marine Products and Services segment into the Tubular Technology and Services segment. This segment reporting change was made as these combined operations have similar economic characteristics and will be managed by one chief operating decision maker. Prior periods have been restated to conform to the current year presentation.
The Companys Drilling Products and Services segment manufactures and sells a full range of proprietary and API drill pipe, drill collars, heavyweight drill pipe and accessories. The Drill Bits segment designs, manufactures, and distributes fixed-cutter and roller-cone drill bits. The Companys Tubular Technology and Services segment designs, manufactures, and sells a line of premium connections and associated premium tubular products and accessories for oil country tubular goods and offshore applications. The Company also has an Other segment, that prior to the first quarter of 2003, included the Companys industrial drill pipe operations and its construction casing and water well operations. The Company exited the industrial drill pipe business in the second quarter of 2003 and the construction casing and water well business in the first quarter of 2003. This segment now only includes the remaining industrial product inventories and operations from three of the Companys technology joint ventures, of which two of the joint ventures were either sold or terminated in the first quarter of 2004. See Note 13 for further discussion on dispositions.
Drilling | Tubular | |||||||||||||||||||||||
Products | Technology | |||||||||||||||||||||||
and | and | |||||||||||||||||||||||
THREE MONTHS ENDED: |
Services |
Drill Bits |
Services |
Other |
Corporate |
Total |
||||||||||||||||||
(In thousands) | ||||||||||||||||||||||||
September 30, 2004 |
||||||||||||||||||||||||
Revenues from Unaffiliated Customers |
$ | 106,083 | $ | 79,492 | $ | 64,570 | $ | 115 | $ | $ | 250,260 | |||||||||||||
Operating Income (Loss) |
24,942 | 15,700 | 8,705 | (287 | ) | (12,446 | ) | 36,614 | ||||||||||||||||
September 30, 2003 |
||||||||||||||||||||||||
Revenues from Unaffiliated Customers |
$ | 86,650 | $ | 68,081 | $ | 57,203 | $ | 994 | $ | | $ | 212,928 | ||||||||||||
Operating Income (Loss) |
15,046 | 13,425 | 1,580 | (1,714 | ) | (5,961 | ) | 22,376 |
Drilling | Tubular | |||||||||||||||||||||||
Products | Technology | |||||||||||||||||||||||
and | and | |||||||||||||||||||||||
NINE MONTHS ENDED: |
Services |
Drill Bits |
Services |
Other |
Corporate |
Total |
||||||||||||||||||
(In thousands) | ||||||||||||||||||||||||
September 30, 2004 |
||||||||||||||||||||||||
Revenues from Unaffiliated Customers |
$ | 282,007 | $ | 235,335 | $ | 175,815 | $ | 1,875 | $ | $ | 695,032 | |||||||||||||
Operating Income (Loss) |
57,216 | 51,608 | 12,880 | (1,994 | ) | (26,475 | ) | 93,235 | ||||||||||||||||
September 30, 2003 |
||||||||||||||||||||||||
Revenues from Unaffiliated Customers |
$ | 219,861 | $ | 178,056 | $ | 170,378 | $ | 8,761 | $ | | $ | 577,056 | ||||||||||||
Operating Income (Loss) |
29,759 | 36,543 | 6,033 | (9,035 | ) | (14,724 | ) | 48,576 |
12. Acquisitions
On August 27, 2004, the Company acquired Diamond Products International, Inc. (DPI), a designer and manufacturer of specialized polycrystalline diamond compact (PDC) drill bits and coring equipment for $17.0 million in cash. Additionally, DPI is the market leader in bi-center bits with approximately 50% of market share. The purchase price for the DPI acquisition has been allocated to the fair values of assets acquired. The preliminary purchase price allocation is based upon the Companys current estimates of respective fair values. The Company expects to finalize the determination of the fair value of assets acquired in 2004. Intangible assets recognized in this acquisition, which consists of patents, was approximately $5.5 million and goodwill recognized was approximately $3.8 million. This acquisition is included in the Companys Drill Bits segment.
On June 21, 2004, the Company acquired the polycrystalline diamond compact (PDC) manufacturing business of Novatek International, Inc. (Novatek) for $17.3 million in cash plus a non-interest bearing note payable of $4.2 million, with $3.0 million due June 2005 and $1.2 million due June 2006, which has been discounted to $4.0 million based on the Companys incremental borrowing rate. The Companys management believes that this acquired PDC technology will provide the Companys Drill Bits segment with certain manufacturing capabilities to ensure a high quality supply of PDC cutters and better control over cutter technologies. The purchase price for the PDC acquisition has been allocated to the fair values of assets acquired. The preliminary purchase price allocation is based upon the Companys current estimates of
10
respective fair values. The Company expects to finalize the determination of the fair value of assets acquired in 2004. Intangible assets recognized in this acquisition, which consists of patents and a covenant not to compete, were approximately $7.0 million and there was no goodwill recognized. This acquisition is included in the Companys Drill Bits segment.
The acquisitions discussed above are included in the Consolidated Statements of Operations from their respective acquisition dates. These acquisitions are not material to the Company individually, or in the aggregate, therefore, pro forma information is not presented.
13. Dispositions
On March 4, 2004, the Company sold its Plexus Ocean Systems (POS) rental wellhead business for $1.3 million in net cash. The POS operations were included in the Companys Other segment. The Company recognized a pre-tax loss of $0.1 million on the sale, which was recorded in the Consolidated Statements of Operations in Other Income, Net. Revenues related to POS included in the Other segments results for the three- and nine-month periods ended September 30, 2003 were $0.2 million and $0.9 million, respectively and for the nine-month period ended September 30, 2004 revenues were $0.2 million. Operating loss related to POS for the three- and nine-month periods ended September 30, 2003 was $0.3 million and $0.4 million and for the nine-month period ended September 30, 2004 the operating results were break-even.
On September 2, 2003, the Company sold Rotator AS (Rotator) for $14.3 million in cash, which included a post-closing working capital adjustment of $0.8 million that was recorded in the first quarter of 2004 in the Consolidated Statements of Operations in Other Income, Net. Revenues related to Rotator included in the Tubular Technology Services segments results for the three- and nine-month periods ended September 30, 2003 were $2.1 million and $8.6 million, respectively. Operating income related to Rotator for the three- and nine-month periods ended September 30, 2003 was $0.5 million and $1.3 million, respectively.
During the third quarter of 2004, the Company sold its Bryan, Texas facility, along with some other fixed assets, and recorded a gain on sale of assets of $2.2 million, which was recorded in the Consolidated Statements of Operations in Other Income, Net.
14. Discontinued Operations
On April 23, 2004, the Company sold the assets and business of its Texas Arai division for approximately $20.2 million in cash, subject to final working capital adjustments, and recognized a loss on sale of approximately $11.4 million, $10.1 million net of tax, which primarily related to the goodwill allocated to this operation (see Note 9). Texas Arai was previously included in the Companys Tubular Technology and Services segment.
Following are the condensed statements of operations from discontinued operations related to Texas Arai (in thousands):
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
Revenues |
$ | | $ | 8,407 | $ | 12,833 | $ | 24,878 | ||||||||
Income Before Income Taxes |
32 | 122 | 1,378 | 173 | ||||||||||||
Income Tax Expense |
(11 | ) | (43 | ) | (482 | ) | (65 | ) | ||||||||
Income from Operations, Net of Tax |
21 | 79 | 896 | 108 | ||||||||||||
Loss on Disposal, Net of Tax |
| | (10,118 | ) | | |||||||||||
Income (Loss) from Discontinued Operations |
$ | 21 | $ | 79 | $ | (9,222 | ) | $ | 108 | |||||||
Intercompany sales and profit related to Texas Arai, which were eliminated from the condensed statements of operations above, were not material for the periods presented.
11
Following is a condensed summary balance sheet of discontinued operations for the assets and liabilities sold related to Texas Arai, along with the goodwill allocated, which were included in the Consolidated Balance Sheet as of December 31, 2003 (in thousands):
Accounts Receivable |
$ | 4,116 | ||
Inventories |
13,654 | |||
Total Current Assets |
17,770 | |||
Property, Plant, and Equipment, Net |
8,287 | |||
Goodwill |
8,038 | |||
Total Assets |
$ | 34,095 | ||
Accounts Payable |
$ | 3,750 | ||
Other Current Liabilities |
102 | |||
Total Liabilities |
$ | 3,852 | ||
15. Pension Plans
U.S. Pension Plan
The following table shows the components of Net Periodic Benefit Cost for the Companys Reed Hourly Pension Plan:
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
(In thousands) | ||||||||||||||||
Service Cost |
$ | 96 | $ | 228 | $ | 264 | $ | 310 | ||||||||
Interest Cost |
178 | 456 | 526 | 620 | ||||||||||||
Expected Return on Plan Assets |
(141 | ) | (417 | ) | (388 | ) | (567 | ) | ||||||||
Amortization of Initial Net Obligation |
| | | | ||||||||||||
Amortization of Prior Service Cost |
| | | | ||||||||||||
Amortization of Net Actuarial Gain |
| | | | ||||||||||||
Administration Expenses |
13 | 50 | 36 | 68 | ||||||||||||
Settlements, Curtailment, and Special
Termination Benefits |
| | | | ||||||||||||
Net Periodic Benefit Cost |
$ | 146 | $ | 317 | $ | 438 | $ | 431 | ||||||||
As of September 2004, the Company had made contributions of $0.2 million to meet the minimum funding requirements.
Non-U.S. Pension Plan
The following table shows the components of Net Periodic Benefit Cost for the Companys UK Hycalog Retirement Death Benefit Scheme:
Three Months Ended | Nine Months Ended | |||||||
September 30, 2004 |
September 30, 2004 |
|||||||
(In thousands) | ||||||||
Service Cost |
$ | | $ | | ||||
Interest Cost |
210 | 630 | ||||||
Expected Return on Plan Assets |
(225 | ) | (676 | ) | ||||
Amortization of Initial Net Obligation |
| | ||||||
Amortization of Prior Service Cost |
| | ||||||
Amortization of Net Actuarial Loss (Gain) |
23 | 70 | ||||||
Administration Expenses |
95 | 298 | ||||||
Settlements, Curtailment, and Special
Termination Benefits |
| | ||||||
Net Periodic Benefit Cost |
$ | 103 | $ | 322 | ||||
There was no net periodic benefit pension cost recorded for the nine-month period ended September 30, 2003. In addition, the Company does not expect to make any contributions in 2004 related to this plan.
12
16. Investments in Unconsolidated Affiliates
The Companys 50.01% owned joint venture, Voest-Alpine, is accounted for under the equity method of accounting due to the minority owner having substantive participating rights. Summarized financial information for Voest-Alpine is as follows (in thousands):
Three Months Ended | Nine Months Ended | |||||||||||||||
September 30, |
September 30, |
|||||||||||||||
2004 |
2003 |
2004 |
2003 |
|||||||||||||
Net Sales |
$ | 83,331 | $ | 61,257 | $ | 221,365 | $ | 176,799 | ||||||||
Gross Profit |
7,048 | 4,162 | 18,060 | 19,413 | ||||||||||||
Net Income |
2,868 | 1,111 | 5,940 | 7,232 | ||||||||||||
Companys Equity Income |
1,726 | 518 | 3,319 | 4,324 | ||||||||||||
Dividends Received |
| | 4,764 | 13,649 |
The Companys equity in earnings differs from its proportionate share of net income due to the elimination of intercompany profit on Voest-Alpine sales to the Company.
17. Preferred Supplier Credit Agreement
In April 2000, Weatherford spun off Grant Prideco to its stockholders as an independent, publicly traded company (the Distribution). In connection with the initial capitalization of the Company, and in consideration of amounts due from the Company to Weatherford at the time of the Distribution, the Company entered into a preferred supplier agreement with Weatherford. Pursuant to this agreement Weatherford agreed for at least a three-year period from the Distribution date to purchase a minimum of 70% of its requirements of certain products from the Company; and the Company agreed to a $30 million credit, subject to a limitation of the application of the credit to no more than 20% of any purchase. In April 2003, the agreement was extended for two additional years and the unused preferred supplier credit balance was reduced by $6.6 million and was treated as a reduction in the accrued liability as a credit to other income. At September 30, 2004, the remaining credit balance of $4.5 million was classified as Other Accrued Liabilities in the Consolidated Balance Sheets.
18. Subsequent Event
On October 22, 2004, President Bush signed the American Jobs Creation Act of 2004. The American Jobs Creation Act of 2004 repeals the tax codes extraterritorial income (ETI) exclusion, which had been ruled illegal by the World Trade Organization, and replaces ETI with a percentage point domestic deduction for a range of domestic production activities. ETI will be phased out over the next two years and fully repealed by 2007. The percentage point domestic deduction will be phased in over the next five years and fully in place by 2010. In addition, the Act extended the carry forward period for foreign tax credits from five years to ten years. The Act had no effect on the Companys third quarter operation as it was passed subsequent to September 30, 2004. The Company is currently determining the impact, if any, of the Act on its 2004 effective tax rate.
19. Subsidiary Guarantor Financial Information
The following unaudited condensed consolidating statements of operations for the three- and nine-month periods ended September 30, 2004 and 2003, condensed consolidating balance sheet as of September 30, 2004, and condensed consolidating statements of cash flows for the nine-month periods ended September 30, 2004 and 2003 are provided for the Companys domestic subsidiaries that are guarantors of debt securities issued by the Company. The Companys obligations to pay principal and interest under the 9% and 9 5/8% Senior Notes are guaranteed on a joint and several basis by all of the Companys domestic subsidiaries. The guarantees are full and unconditional and the guarantor subsidiaries are 100% owned by Grant Prideco, Inc.
13
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Total |
||||||||||||||||
Revenues |
$ | | $ | 178,267 | $ | 71,993 | $ | | $ | 250,260 | ||||||||||
Costs and Expenses: |
||||||||||||||||||||
Cost of sales |
| 108,929 | 41,646 | | 150,575 | |||||||||||||||
Selling, general, and administrative |
| 44,235 | 15,033 | | 59,268 | |||||||||||||||
Other charges |
| 3,777 | 26 | | 3,803 | |||||||||||||||
| 156,941 | 56,705 | | 213,646 | ||||||||||||||||
Operating Income |
| 21,326 | 15,288 | | 36,614 | |||||||||||||||
Interest Expense |
(9,563 | ) | (734 | ) | (55 | ) | | (10,352 | ) | |||||||||||
Other Income (Expense), Net |
| 2,395 | (786 | ) | | 1,609 | ||||||||||||||
Equity Income in Unconsolidated Affiliates |
| 559 | | | 559 | |||||||||||||||
Equity in Subsidiaries, Net of Taxes |
25,585 | | | (25,585 | ) | | ||||||||||||||
Income from Continuing Operations Before Income Taxes |
16,022 | 23,546 | 14,447 | (25,585 | ) | 28,430 | ||||||||||||||
Income Tax (Expense) Benefit |
2,700 | (7,420 | ) | (3,683 | ) | | (8,403 | ) | ||||||||||||
Income from Continuing Operations Before Minority Interests |
18,722 | 16,126 | 10,764 | (25,585 | ) | 20,027 | ||||||||||||||
Minority Interests |
| | (1,326 | ) | | (1,326 | ) | |||||||||||||
Income from Continuing Operations |
18,722 | 16,126 | 9,438 | (25,585 | ) | 18,701 | ||||||||||||||
Income from Discontinued Operations, Net of Tax |
| 21 | | | 21 | |||||||||||||||
Net Income |
$ | 18,722 | $ | 16,147 | $ | 9,438 | $ | (25,585 | ) | $ | 18,722 | |||||||||
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Three Months Ended September 30, 2003
(In thousands)
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Total |
||||||||||||||||
Revenues |
$ | | $ | 116,628 | $ | 96,300 | $ | | $ | 212,928 | ||||||||||
Costs and Expenses: |
||||||||||||||||||||
Cost of sales |
| 85,891 | 52,699 | | 138,590 | |||||||||||||||
Selling, general, and administrative |
| 29,787 | 22,175 | | 51,962 | |||||||||||||||
Other charges |
| | | | | |||||||||||||||
| 115,678 | 74,874 | | 190,552 | ||||||||||||||||
Operating Income |
| 950 | 21,426 | | 22,376 | |||||||||||||||
Interest Expense |
(9,188 | ) | (1,499 | ) | (113 | ) | | (10,800 | ) | |||||||||||
Other Income (Expense), Net |
2,183 | 2,186 | (2,627 | ) | | 1,742 | ||||||||||||||
Equity Loss in Unconsolidated Affiliates |
| (568 | ) | | | (568 | ) | |||||||||||||
Equity in Subsidiaries, Net of Taxes |
12,038 | | | (12,038 | ) | | ||||||||||||||
Income from Continuing Operations Before Income Taxes |
5,033 | 1,069 | 18,686 | (12,038 | ) | 12,750 | ||||||||||||||
Income Tax (Expense) Benefit |
2,451 | (349 | ) | (6,564 | ) | | (4,462 | ) | ||||||||||||
Income from Continuing Operations Before Minority
Interests |
7,484 | 720 | 12,122 | (12,038 | ) | 8,288 | ||||||||||||||
Minority Interests |
| | (883 | ) | | (883 | ) | |||||||||||||
Income from Continuing Operations |
7,484 | 720 | 11,239 | (12,038 | ) | 7,405 | ||||||||||||||
Income from Discontinued Operations, Net of Tax |
| 79 | | | 79 | |||||||||||||||
Net Income |
$ | 7,484 | $ | 799 | $ | 11,239 | $ | (12,038 | ) | $ | 7,484 | |||||||||
14
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Nine Months Ended September 30, 2004
(In thousands)
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Total |
||||||||||||||||
Revenues |
$ | | $ | 480,433 | $ | 214,599 | $ | | $ | 695,032 | ||||||||||
Costs and Expenses: |
||||||||||||||||||||
Cost of sales |
| 306,758 | 117,200 | | 423,958 | |||||||||||||||
Selling, general, and administrative |
| 119,244 | 49,560 | | 168,804 | |||||||||||||||
Other Charges |
| 6,984 | 2,051 | | 9,035 | |||||||||||||||
| 432,986 | 168,811 | | 601,797 | ||||||||||||||||
Operating Income |
| 47,447 | 45,788 | | 93,235 | |||||||||||||||
Interest Expense |
(27,569 | ) | (3,410 | ) | (363 | ) | | (31,342 | ) | |||||||||||
Other Income (Expense), Net |
| 7,646 | (3,675 | ) | | 3,971 | ||||||||||||||
Equity Income in Unconsolidated Affiliates |
| 272 | | | 272 | |||||||||||||||
Equity in Subsidiaries, Net of Taxes |
50,392 | | | (50,392 | ) | | ||||||||||||||
Income from Continuing Operations Before Income Taxes |
22,823 | 51,955 | 41,750 | (50,392 | ) | 66,136 | ||||||||||||||
Income Tax (Expense) Benefit |
8,822 | (17,378 | ) | (12,606 | ) | | (21,162 | ) | ||||||||||||
Income from Continuing Operations Before Minority
Interests |
31,645 | 34,577 | 29,144 | (50,392 | ) | 44,974 | ||||||||||||||
Minority Interests |
| | (4,107 | ) | | (4,107 | ) | |||||||||||||
Income from Continuing Operations |
31,645 | 34,577 | 25,037 | (50,392 | ) | 40,867 | ||||||||||||||
Loss from Discontinued Operations, Net of Tax |
| (9,222 | ) | | | (9,222 | ) | |||||||||||||
Net Income |
$ | 31,645 | $ | 25,355 | $ | 25,037 | $ | (50,392 | ) | $ | 31,645 | |||||||||
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
Nine Months Ended September 30, 2003
(In thousands)
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Total |
||||||||||||||||
Revenues |
$ | | $ | 331,619 | $ | 245,437 | $ | | $ | 577,056 | ||||||||||
Costs and Expenses: |
||||||||||||||||||||
Cost of sales |
| 261,327 | 129,107 | | 390,434 | |||||||||||||||
Selling, general, and administrative |
| 79,890 | 58,078 | | 137,968 | |||||||||||||||
Other charges |
| 78 | | | 78 | |||||||||||||||
| 341,295 | 187,185 | | 528,480 | ||||||||||||||||
Operating Income (Loss) |
| (9,676 | ) | 58,252 | | 48,576 | ||||||||||||||
Interest Expense |
(27,455 | ) | (4,698 | ) | (521 | ) | | (32,674 | ) | |||||||||||
Other Income (Expense), Net |
3,488 | 12,562 | (6,024 | ) | | 10,026 | ||||||||||||||
Equity Income in Unconsolidated Affiliates |
| 1,103 | | | 1,103 | |||||||||||||||
Equity in Subsidiaries, Net of Taxes |
30,923 | | | (30,923 | ) | | ||||||||||||||
Income (Loss) from Continuing Operations
Before Income Taxes |
6,956 | (709 | ) | 51,707 | (30,923 | ) | 27,031 | |||||||||||||
Income Tax (Expense) Benefit |
8,388 | (538 | ) | (17,306 | ) | | (9,456 | ) | ||||||||||||
Income (Loss) from Continuing Operations
Before Minority Interests |
15,344 | (1,247 | ) | 34,401 | (30,923 | ) | 17,575 | |||||||||||||
Minority Interests |
| | (2,339 | ) | | (2,339 | ) | |||||||||||||
Income (Loss) from Continuing Operations |
15,344 | (1,247 | ) | 32,062 | (30,923 | ) | 15,236 | |||||||||||||
Income from Discontinued Operations, Net of Tax |
| 108 | | | 108 | |||||||||||||||
Net Income (Loss) |
$ | 15,344 | $ | (1,139 | ) | $ | 32,062 | $ | (30,923 | ) | $ | 15,344 | ||||||||
15
CONDENSED CONSOLIDATING BALANCE SHEET
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Consolidated |
||||||||||||||||
Assets |
||||||||||||||||||||
Current Assets: |
||||||||||||||||||||
Cash |
$ | | $ | 25,655 | $ | 9,311 | $ | | $ | 34,966 | ||||||||||
Restricted cash |
| | 1,981 | | 1,981 | |||||||||||||||
Accounts receivable, net |
| 127,087 | 80,057 | | 207,144 | |||||||||||||||
Inventories |
| 177,124 | 93,622 | | 270,746 | |||||||||||||||
Current deferred tax assets |
| 25,665 | 1,890 | | 27,555 | |||||||||||||||
Other current assets |
| 8,230 | 9,491 | | 17,721 | |||||||||||||||
| 363,761 | 196,352 | | 560,113 | ||||||||||||||||
Property, Plant, and Equipment, Net |
| 147,381 | 99,722 | | 247,103 | |||||||||||||||
Goodwill |
| 204,669 | 188,208 | | 392,877 | |||||||||||||||
Investments In and Advances to
Subsidiaries |
1,052,026 | | | (1,052,026 | ) | | ||||||||||||||
Investments In and Advances to
Unconsolidated Affiliates |
| 48,026 | | | 48,026 | |||||||||||||||
Other Assets |
6,497 | 39,060 | 15,889 | | 61,446 | |||||||||||||||
$ | 1,058,523 | $ | 802,897 | $ | 500,171 | $ | (1,052,026 | ) | $ | 1,309,565 | ||||||||||
Liabilities And Stockholders Equity |
||||||||||||||||||||
Current Liabilities: |
||||||||||||||||||||
Short-term borrowings and current
portion of long-term debt |
$ | | $ | 11,776 | $ | 438 | $ | | $ | 12,214 | ||||||||||
Accounts payable |
| 38,853 | 38,022 | | 76,875 | |||||||||||||||
Current deferred tax liabilities |
| (54 | ) | 3,587 | | 3,533 | ||||||||||||||
Other accrued liabilities |
15,543 | 44,366 | 39,589 | | 99,498 | |||||||||||||||
15,543 | 94,941 | 81,636 | | 192,120 | ||||||||||||||||
Long-Term Debt |
374,438 | 15,209 | 1,390 | | 391,037 | |||||||||||||||
Deferred Tax Liabilities |
| 6,978 | 22,060 | | 29,038 | |||||||||||||||
Other Long-Term Liabilities |
| 9,907 | 4,004 | | 13,911 | |||||||||||||||
Commitments and Contingencies |
| | | | | |||||||||||||||
Minority Interests |
| | 14,917 | | 14,917 | |||||||||||||||
Stockholders Equity |
668,542 | 675,862 | 376,164 | (1,052,026 | ) | 668,542 | ||||||||||||||
$ | 1,058,523 | $ | 802,897 | $ | 500,171 | $ | (1,052,026 | ) | $ | 1,309,565 | ||||||||||
16
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Consolidated |
||||||||||||||||
Cash Flows From Operating Activities: |
||||||||||||||||||||
Net cash (used in) provided by operating activities |
$ | (16,397 | ) | $ | 87,813 | $ | 6,548 | $ | | $ | 77,964 | |||||||||
Cash Flows From Investing Activities: |
||||||||||||||||||||
Acquisition of businesses, net of cash acquired |
| (33,833 | ) | | | (33,833 | ) | |||||||||||||
Proceeds from sale of business, net of cash disposed |
| 1,349 | 831 | | 2,180 | |||||||||||||||
Proceeds from sale of discontinued operations, net of cash disposed |
| 20,159 | | | 20,159 | |||||||||||||||
Investments in and advances to unconsolidated affiliates |
| (2,501 | ) | | | (2,501 | ) | |||||||||||||
Capital expenditures for property, plant & equipment |
| (13,939 | ) | (15,590 | ) | | (29,529 | ) | ||||||||||||
Proceeds from the sale of fixed assets |
| 7,015 | 178 | | 7,193 | |||||||||||||||
Net cash used in investing activities |
| (21,750 | ) | (14,581 | ) | | (36,331 | ) | ||||||||||||
Cash Flows From Financing Activities: |
||||||||||||||||||||
Repayments on debt, net |
| (40,019 | ) | (2,277 | ) | | (42,296 | ) | ||||||||||||
Purchases of treasury stock |
(2,000 | ) | | | | (2,000 | ) | |||||||||||||
Proceeds from stock option exercises |
18,397 | | | | 18,397 | |||||||||||||||
Net cash provided by (used in) financing activities |
16,397 | (40,019 | ) | (2,277 | ) | | (25,899 | ) | ||||||||||||
Effect of Exchange Rate Changes on Cash |
| | 2 | | 2 | |||||||||||||||
Net Increase (Decrease) in Cash |
| 26,044 | (10,308 | ) | | 15,736 | ||||||||||||||
Cash at Beginning of Year |
| 2,620 | 16,610 | | 19,230 | |||||||||||||||
Cash at End of the Period |
$ | | $ | 28,664 | $ | 6,302 | $ | | $ | 34,966 | ||||||||||
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
Nine Months Ended September 30, 2003
(In thousands)
Non- | ||||||||||||||||||||
Parent |
Guarantors |
Guarantors |
Eliminations |
Consolidated |
||||||||||||||||
Cash Flows From Operating Activities: |
||||||||||||||||||||
Net cash (used in) provided by operating activities |
$ | (17,034 | ) | $ | 68,320 | $ | 9,472 | $ | | $ | 60,758 | |||||||||
Cash Flows From Investing Activities: |
||||||||||||||||||||
Acquisition of businesses, net of cash acquired |
(1,851 | ) | (1,250 | ) | (5,160 | ) | | (8,261 | ) | |||||||||||
Proceeds from sale of business |
24,064 | | | | 24,064 | |||||||||||||||
Investments in and advances to unconsolidated affiliates |
(3,711 | ) | | | | (3,711 | ) | |||||||||||||
Capital expenditures for property, plant & equipment |
| (19,697 | ) | (8,689 | ) | | (28,386 | ) | ||||||||||||
Proceeds from the sale of fixed assets |
| 74 | 176 | | 250 | |||||||||||||||
Net cash provided by (used in) investing activities |
18,502 | (20,873 | ) | (13,673 | ) | | (16,044 | ) | ||||||||||||
Cash Flows From Financing Activities: |
||||||||||||||||||||
Repayments on debt, net |
| (46,047 | ) | (4,357 | ) | | (50,404 | ) | ||||||||||||
Purchases of treasury stock |
(1,847 | ) | | | | (1,847 | ) | |||||||||||||
Proceeds from stock option exercises |
379 | | | | 379 | |||||||||||||||
Net cash used in financing activities |
(1,468 | ) | (46,047 | ) | (4,357 | ) | | (51,872 | ) | |||||||||||
Effect of Exchange Rate Changes on Cash |
| | 344 | | 344 | |||||||||||||||
Net Increase (Decrease) in Cash |
| 1,400 | (8,214 | ) | | (6,814 | ) | |||||||||||||
Cash at Beginning of Year |
| 2,690 | 19,188 | | 21,878 | |||||||||||||||
Cash at End of the Period |
$ | | $ | 4,090 | $ | 10,974 | $ | | $ | 15,064 | ||||||||||
17
ITEM 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following discussion is intended to assist you in understanding our financial condition as of September 30, 2004, and our results of operations for the three- and nine-month periods ended September 30, 2004 and 2003. This discussion should be read with our financial statements and their notes included elsewhere in this report, as well as our financial statements and their related notes and related Managements Discussion and Analysis of Financial Condition and Results of Operations for the year ended December 31, 2003, previously filed with the Securities and Exchange Commission in our Annual Report on Form 10-K.
The discussion of our results of operations and financial condition contains statements relating to our future results, including certain projections and trends, which constitute forward-looking statements. Certain risks and uncertainties may cause actual results to be materially different from projected results contained in these forward-looking statements and other disclosures. These risks and uncertainties are more fully described under Forward-Looking Statements and Exposures below. As used herein, unless otherwise required by the context, the term Grant Prideco refers to Grant Prideco, Inc. and the terms we, our, and similar words refer to Grant Prideco and its subsidiaries. The use herein of such terms as group, organization, we, us, our, and its, or references to specific entities, are not intended to be a precise description of corporate relationships.
General
We are the world leader in drill stem technology development and drill pipe manufacturing, sales and service; a global leader in drill bit technology, manufacturing, sales and service; and a leading provider of high-performance engineered connections and premium tubular products and services. We operate through three business segments: (1) Drilling Products and Services, (2) Drill Bits, and (3) Tubular Technology and Services. In the first quarter of 2004, the Company announced an organizational restructuring that resulted in the former Marine Products and Services businesses now being reflected in the Tubular Technology and Services segment. Prior periods have been restated for comparability.
Critical Accounting Policies and Estimates
In our annual report on Form 10-K for the year ended December 31, 2003, we identified our most critical accounting policies upon which our financial condition depends as those relating to revenue recognition and accounts receivable valuation, inventory valuation, business combinations, impairment of long-lived assets, goodwill and intangible assets, valuation allowance for deferred tax assets, estimates related to contingent liabilities and future claims, and pension liabilities.
Exited Product Lines
During the first quarter of 2003, we made a strategic decision to exit the manufacture and sale of industrial drilling products and oil and gas tubing product lines. Pursuant to this decision, we sold our Star Iron Works, Inc. (Star) subsidiary, shut down operations at our Bryan, Texas facility, and we are in the process of liquidating our remaining inventory related to this business. As a result of this decision, we recognized a $1.3 million pre-tax, $0.8 million after-tax, gain on the sale of our Star operation during the first quarter of 2003, and during the third quarter of 2004 we recognized a gain on sale of assets of $1.7 million pre-tax, $1.1 million after-tax, related to the sale of the Bryan, Texas facility. During the third quarter of 2003, we sold our Rotator control value business for $14.3 million in cash, which included a working capital adjustment of $0.8 million in the first quarter of 2004. Additionally, in March 2004 we sold our Plexus Ocean Systems (POS) business for $1.3 million in net cash and recorded a pre-tax loss on the sale of approximately $0.1 million. Gains (losses) on the above mentioned dispositions were recorded in Other Income, Net in the Consolidated Statements of Operations.
Discontinued Operations
On April 23, 2004, we sold the assets and business of Texas Arai, Inc., our API coupling business, for approximately $20.2 million in cash. This sale reflects our continuing efforts to improve long-term profitability by focusing on our premium product lines within the Tubular Technology and Services segment. Due primarily to the write-off of goodwill associated with this business, we recorded an after-tax loss of approximately $10.1 million associated with this sale. The
18
results from Texas Arai and the loss on sale are reported as discontinued operations. Accordingly, prior year results of operations have been reclassified to conform to current year presentation.
Acquisitions
PDC Technology
In June 2004, we acquired the polycrystalline diamond compact (PDC) manufacturing business of Novatek International, Inc. for $17.3 million in cash plus a non-interest bearing note payable of $4.2 million. We believe that this acquired PDC technology will provide our Drill Bits segment with certain manufacturing capabilities to ensure a high quality supply of PDC cutters and better control over cutter technologies.
Diamond Products International
In August 2004, we acquired Diamond Products International, Inc. (DPI), which is a designer and manufacturer of specialized PDC drill bits and coring equipment, for approximately $17 million in cash. Additionally, DPI is the market leader in bi-center bits and will be included in our Drill Bits segment.
Market Trends and Outlook
Our business is primarily dependent on the level of oil and gas drilling activity worldwide, which, in turn, depends on the level of capital spending by major, independent, and state-owned exploration and production companies. This capital spending is driven by current prices for oil and gas and the perceived stability and sustainability of those prices. All of our business segments generally track the level of domestic and international drilling activity, however, their revenues, cash flows, and profitability follow the rig count at different stages within the market cycles. Drill pipe demand is also a function of customer inventory levels and typically lags changes in the worldwide rig count until customers no longer have sufficient inventory to sustain current and near-term expected future activity. Drill bit demand and our Drill Bits segments earnings and cash flows have closely tracked the worldwide rig count. Results from our premium connections and accessories product lines in our Tubular Technology and Services segment predominately follow changes in North American offshore drilling, deep drilling, and natural gas drilling rig counts; but short-term demand is also affected by inventories held by oil country tubular goods (OCTG) distributors. Demand for other product lines in this segment can also follow the level of worldwide offshore drilling activity.
For the periods below, the revenues, profitability, and cash flows from each of our business segments have been impacted by changes in oil and gas prices and rig counts. The following table sets forth certain information with respect to oil and gas prices at the dates indicated and the North American (U.S. and Canadian) and international rig counts for the periods reflected:
Three Months Ended |
||||||||||||
September 30, 2004 |
December 31, 2003 |
September 30, 2003 |
||||||||||
WTI Oil(a) |
||||||||||||
Average |
$ | 43.91 | $ | 31.18 | $ | 30.21 | ||||||
Ending |
49.64 | 32.52 | 29.20 | |||||||||
Henry Hub Gas(b) |
||||||||||||
Average |
$ | 5.50 | $ | 5.09 | $ | 4.88 | ||||||
Ending |
6.45 | 5.80 | 4.68 | |||||||||
North American Rig Count(c) |
||||||||||||
Average |
1,555 | 1,517 | 1,471 | |||||||||
Ending |
1,530 | 1,531 | 1,441 | |||||||||
International Rig Count(c) |
||||||||||||
Average |
846 | 791 | 782 | |||||||||
Ending |
866 | 803 | 792 |
(a) | Price per barrel of West Texas Intermediate (WTI) crude. Source: Bloomberg Energy/Commodity Service. | |||
(b) | Price per MMBtu. Source: Bloomberg Energy/Commodity Service. |
19
(c) | Source: Baker Hughes Rig Count (International Rig Count excludes China and the former Soviet Union). |
Future Market Trends and Expectations
Looking forward, we anticipate that our results will be based on the level of drilling activity and our customers views regarding the sustainability of that activity. These perceptions depend on their views regarding the sustainability of oil and natural gas prices. Commodity prices have been particularly strong during the first three quarters of 2004, and this has resulted in increased drilling activity. This activity contributed to the increase in our September 30, 2004 backlog to $207.4 million, which is our highest company backlog level since 2001. For the fourth quarter of 2004, we forecast a stable drilling environment, except for Canada where we anticipate seasonal improvement in the winter drilling season. We believe this strong environment and improved backlog should result in improved revenues from our Drilling Products segment for the remaining part of the year, and it should drive continued strong performance from our Drill Bits segment. Our Tubular Technology and Services segment was able to increase its revenues and profitability in the third quarter of this year despite its strong leverage to the Gulf of Mexico rig count, which has remained weak. We believe the fourth quarter of 2004 should be relatively flat with the third quarter for this segment.
Steel prices and availability could also affect our future results. Steel prices have significantly increased since the end of 2003. This increase was caused primarily by increases in the prices paid by our suppliers for scrap and coke utilized in their operations. As a result, the costs for tubulars utilized to manufacture tool joints, drill collars, and heavyweight drill pipe have increased. Rising steel costs could offset some of the anticipated benefits from our vertical integration in China. So far, we have been fairly successful in charging higher prices by imposing surcharges to our customer base to offset any cost increases borne by us as a result of these changes in steel prices. We anticipate that we will continue to be successful in passing on these increased costs through surcharges. However, there is no assurance that we will continue to be able to successfully accomplish this in all regions in which we operate. To the extent we are unable to do so, our results of operations would be adversely affected.
When forecasting our operations for the fourth quarter of 2004, we relied on various assumptions, including stable drilling activity, except for strong seasonal improvement in Canada. We also anticipated benefits from pricing increases implemented at our Drilling Products and Drill Bits segments earlier in the year. For our Tubular Technology segment, we believe distributors already hold low inventories and will not be able to follow their normal practice of seasonally reducing inventories of our products in the fourth quarter. Using these assumptions, we expect to earn between $0.17 and $0.20 per share during the fourth quarter of 2004.
20
Results of Operations
Three Months Ended September 30, 2004 Compared to the Three Months Ended September 30, 2003
The following table summarizes the results of the Company (in thousands):
Three Months Ended September 30, |
||||||||||||
2004 |
2003 |
% Change |
||||||||||
Revenues: |
||||||||||||
Drilling Products and Services |
$ | 106,083 | $ | 86,650 | 22 | % | ||||||
Drill Bits |
79,492 | 68,081 | 17 | |||||||||
Tubular Technology and Services |
64,570 | 57,203 | 13 | |||||||||
Other |
115 | 994 | (88 | ) | ||||||||
Total Revenues |
$ | 250,260 | $ | 212,928 | 18 | % | ||||||
Operating Income (Loss): |
||||||||||||
Drilling Products and Services |
$ | 24,942 | $ | 15,046 | 66 | % | ||||||
Drill Bits |
15,700 | 13,425 | (b) | 17 | ||||||||
Tubular Technology and Services |
8,705 | 1,580 | 451 | |||||||||
Other |
(287 | ) | (1,714 | ) | (83 | ) | ||||||
Corporate |
(12,446 | ) (a) | (5,961 | ) | 109 | |||||||
Total Operating Income |
$ | 36,614 | $ | 22,376 | 64 | % | ||||||
(a) | Includes other charges of $3.8 million related to the relocation of our corporate offices in September 2004. | |||
(b) | Includes transition costs of $1.0 million related to the ReedHycalog acquisition in December 2002. |
Consolidated revenues increased by $37.3 million, or 18%, in the third quarter of 2004 compared to last years third quarter. Consolidated operating income increased $14.2 million, or 64%, in the third quarter of 2004 compared to last years third quarter, which included charges and transition costs mentioned above. The improvement was a result of sales increases across most of our product lines and operating efficiencies resulting from improved utilization, Drilling Products and Services rationalization program and Tubular Technology and Services restructuring program, both implemented earlier this year.
Drilling Products and Services
Revenues for the Drilling Products and Services segment increased 22% in the third quarter of 2004, to $106.1 million, compared to last years third quarter. Operating income margins increased from 17% in last years third quarter to 24% in the third quarter of 2004. These improvements reflect a 6% increase in drill pipe footage sold and increased sales of other drill stem products, which includes heavyweight drill pipe, drill collars and tool joints. In addition, this segments results reflect the benefits from the rationalization program implemented at the beginning of the year, which increased facility utilization and provided efficiency improvements.
Drill Bits
Revenues for the Drill Bits segment increased 17% in the third quarter to $79.5 million. This increase was primarily attributable to increased revenues in the U.S., which substantially exceeded the 13% increase in U.S. active rigs year-over-year. This segment continues to have strong success in its new product lines, which include ReedHycalogs rotary steerable bit technologies and directional products, ReedHycalogs TReX diamond technology and, more recently, the introduction of the TuffCutter, TuffDuty and Titan lines of roller-cone products. In addition, this segment expanded its presence in the bi-center bit market with the acquisition of DPI in September 2004. Operating income increased by $2.3 million; however, margins remained flat year-over-year at 20%. Operating income in the third quarter of 2003 included transition costs of $1.0 million while the third quarter of 2004 included a provision for bad debts of $1.6 million.
21
Tubular Technology and Services
Revenues for the Tubular Technology and Services segment increased 13% in the third quarter of 2004, to $64.6 million, compared to last years third quarter. Operating income margins increased from 3% in last years third quarter to 13% in the third quarter of 2004. These increases reflect improved results at the segments XL Systems, TCA and Premium divisions due to overall increased drilling activity, strong mill activity, low distributor inventory levels and the benefit of cost cutting initiatives implemented since last year. These increases were partially offset by decreased revenues at the segments Tube-Alloy division as its revenues were negatively impacted by the storms in the Gulf of Mexico. In addition, the third quarter of 2003 includes the results of the Rotator division, which was sold in September 2003.
Other Segment
Revenues for the Other segment in the third quarter were $0.1 million compared to $1.0 million in last years third quarter. Operating loss was $0.3 million in the third quarter compared to an operating loss of $1.7 million in last years third quarter. These decreases reflect the exiting of the Companys industrial product lines during 2003.
Corporate
Corporate expenses for the third quarter of 2004 were $12.4 million, which includes other charges of $3.8 million related to the relocation of the Companys corporate offices in September 2004, compared to $6.0 million in last years third quarter. Excluding the charge, the increase was primarily due to the issuance of restricted stock (see Note 2), higher annual incentives, costs related to the implementation of Sarbanes-Oxley and amortization of the Companys new ERP system.
Other Items
Our interest expense decreased $0.4 million in the third quarter of 2004 compared to the same period in 2003. This decrease was due to lower debt balances year-over-year.
Our equity income (loss) in unconsolidated affiliates increased $1.2 million, from a loss of $0.6 million for the three months ended September 30, 2003 to income of $0.6 million for the same period in 2004. This improvement primarily reflects increased equity income from the Companys investment in Voest-Alpine partially offset by increased development spending in the Companys IntelliServ® joint venture.
Other income, net in the third quarter of 2003 included a $2.2 million gain from the sale of the Companys Rotator control valve business and the third quarter of 2004 included net gains on sales of assets of $2.2 million, which included $1.7 million related to the sale of our Bryan, Texas facility.
The Companys year to date effective tax rate was 32%, which resulted in the lowering of the third quarters tax rate to 30% due to the cumulative effect of the reduction from the previous quarters (June 30, 2004) year to date tax rate of 34%. The rate decrease was primarily attributable to lower expected foreign taxes due to the favorable renegotiation of a tax holiday for certain foreign operations.
22
Results of Operations
Nine Months Ended September 30, 2004 Compared to the Nine Months Ended September 30, 2003
The following table summarizes the results of the Company (in thousands):
Nine Months Ended September 30, |
||||||||||||
2004 |
2003 |
% Change |
||||||||||
Revenues: |
||||||||||||
Drilling Products and Services |
$ | 282,007 | $ | 219,861 | 28 | % | ||||||
Drill Bits |
235,335 | 178,056 | 32 | |||||||||
Tubular Technology and Services |
175,815 | 170,378 | 3 | |||||||||
Other |
1,875 | 8,761 | (79 | ) | ||||||||
Total Revenues |
$ | 695,032 | $ | 577,056 | 20 | % | ||||||
Operating Income (Loss): |
||||||||||||
Drilling Products and Services |
$ | 57,216 | (a) | $ | 29,759 | 92 | % | |||||
Drill Bits |
51,608 | 36,543 | (d) | 41 | ||||||||
Tubular Technology and Services |
12,880 | (b) | 6,033 | (e) | 113 | |||||||
Other |
(1,994 | ) | (9,035 | ) (e) | (78 | ) | ||||||
Corporate |
(26,475 | ) (c) | (14,724 | ) (f) | 80 | |||||||
Total Operating Income |
$ | 93,235 | $ | 48,576 | 92 | % | ||||||
(a) | Includes other charges of $2.1 million related to the Drilling Products rationalization program, which includes lease termination, severance and other exit costs. | |||
(b) | Includes other charges of $3.2 million related to severance due to the Tubular Technology and Services organizational restructuring. | |||
(c) | Includes other charges of $3.8 million related to the relocation of our corporate offices in September 2004. | |||
(d) | Includes transition costs of $3.1 million related to the ReedHycalog acquisition in December 2002. | |||
(e) | Includes other charges of $6.4 million, $0.4 million in Tubular, Technology, and Services and $6.0 million in Other, related to inventory reserves for exited product lines which were classified as cost of sales. | |||
(f) | Includes other charges of $1.5 million for stock compensation expense and a $1.4 million credit for a previously recorded contingent liability. |
Consolidated revenues increased $118.0 million, or 20%, for the nine months ended September 30, 2004 compared to the same period last year. Consolidated operating income increased $44.7 million, or 92%, for the nine months ended September 30, 2004 compared to the same period last year, which included charges and transition costs mentioned above. These increases were a result of improved performance in each of our operating segments, reflecting the 10% increase in worldwide active rigs. Also, efficiencies and cost reductions were being realized from our Drilling Products rationalization program and our Tubular Technology and Services organizational restructuring, both implemented earlier in 2004.
Drilling Products and Services
Revenues for the Drilling Products and Services segment increased 28% for the nine months ended September 30, 2004, to $282.0 million, compared to the same period in 2003. Operating income margins increased to 20% for the nine months ended September 30, 2004, which includes other charges of $2.1 million related to the rationalization program, from 14% for the same period in 2003. These improvements reflect a 21% increase in drill pipe footage sold, and increased sales of other drill stem products, including heavyweight drill pipe, drill collars and tool joints. In addition, this segments results reflect the benefits from the rationalization program implemented at the beginning of the year, which increased facility utilization and provided efficiency improvements.
23
Drill Bits
Revenues for the Drill Bits segment increased 32% for the nine months ended September 30, 2004, to $235.3 million, compared to the same period in 2003. This increase was primarily attributable to increased revenues in the U.S., which substantially exceeded the 16% increase in U.S. active rigs year-over-year. Operating income margins increased to 22% for the nine months ended September 30, 2004 from 21% for the same period in 2003 primarily due to transition costs of $3.1 million in 2003, while 2004 included provision for bad debts of $2.1 million. This segment continues to have strong success in its new product lines and recently expanded its presence in the bi-center bit market with the acquisition of DPI in September 2004.
Tubular Technology and Services
Revenues for the Tubular Technology and Services segment increased 3% for the nine months ended September 30, 2004, to $175.8 million, compared to the same period in 2003. The year-over-year increase was primarily due to increased sales at our TCA and XL Systems divisions due to overall increased drilling activity and strong mill activity. These increases were partially offset by decreased sales in our premium threading and accessories businesses and 2003 includes revenues from our Rotator division that was sold in September 2003. Operating income margins increased to 7% for the nine months ended September 30, 2004, which included severance costs of $3.2 million, from 4% for the same period in 2003, which included an inventory reserve charge of $0.4 million. Operating income margin improvements reflect the restructuring program implemented earlier this year.
Other Segment
Revenues for the Other segment for the nine months ended September 30, 2004 were $1.9 million compared to $8.8 million for the same period in 2003. The decrease in revenues was due to the exiting of our industrial product lines during 2003, coupled with the sale of our POS business in the first quarter of 2004. Operating loss was $2.0 million for the nine months ended September 30, 2004 compared to $9.0 million for the same period in 2003. The 2003 operating loss included an inventory reserve charge of $6.0 million related to the exiting of the industrial product lines.
Corporate
Corporate operating loss for the nine months ended September 30, 2004 was $26.5 million, which included other charges of $3.8 million related to the relocation of our Corporate offices in September 2004, compared to $14.7 million for the same period in 2003. Excluding the charge, the increase was primarily due to the issuance of restricted stock (See note 2), higher annual incentives, costs related to the implementation of Sarbanes-Oxley and amortization of the Companys new ERP system.
Other Items
Our interest expense decreased $1.3 million for the nine months ended September 30, 2004 compared to the same period in 2003. This decrease was due to lower debt balances year-over-year.
Our equity income in unconsolidated affiliates decreased $0.8 million, from $1.1 million for the nine months ended September 30, 2003 to $0.3 million for the same period in 2004. This decrease primarily reflects decreased equity income from the Companys investment in Voest-Alpine coupled with increased development spending in the Companys IntelliServ® joint venture. Also, 2003 includes equity losses related to Jiangsu Shuguang Grant Prideco Tubular Limited (JSG), which we acquired a majority interest in March 2003.
Other income, net decreased $6.0 million, from $10.0 million for the nine months ended September 30, 2003 to $4.0 million for the same period in 2004. The decrease primarily relates to a $6.6 million gain in 2003 from favorably renegotiating a liability to our former parent.
The effective tax rate for the nine months ended September 30, 2004 was 32% compared to 35% for the same period in 2003. The rate decrease was primarily attributable to lower expected U.S. taxes due to the intention by the Company to
24
indefinitely reinvest the current year earnings of certain foreign subsidiaries.
Liquidity and Capital Resources
Overview
At September 30, 2004, we had cash of $35.0 million, working capital of $368.0 million, and unused borrowing availability of $153.0 million under our revolving credit facility, compared to cash of $19.2 million, working capital of $344.6 million, and unused borrowing availability of $122.3 million at December 31, 2003.
The following table summarizes our cash flows provided by operating activities, net cash used in investing activities and net cash used in financing activities for the periods presented (in thousands):
Nine Months Ended | ||||||||
September 30, |
||||||||
2004 |
2003 |
|||||||
Net Cash Provided by Operating Activities |
$ | 77,964 | $ | 60,758 | ||||
Net Cash Used in Investing Activities |
(36,331 | ) | (16,044 | ) | ||||
Net Cash Used in Financing Activities |
(25,899 | ) | (51,872 | ) |
Operating Activities
Net cash flows provided by operating activities increased by $17.2 million for the nine months ended September 30, 2004 compared to the same period in 2003. Cash flow before changes in operating assets and liabilities increased by $34.4 million reflecting the $25.6 million increase in income from continuing operations, which was offset by a use of cash of $17.2 million related to a net increase in operating assets. This use of cash was primarily due to increased inventories reflecting the increased drilling activity.
Investing Activities
Net cash used in investing activities increased by $20.3 million for the nine months ended September 30, 2004 compared to the same period in 2003. This increase is primarily attributable to higher cash payments for acquisitions of businesses of $25.6 million, which were partially offset by increased proceeds from the sales of businesses (including the discontinued operations of Texas Arai) and fixed assets of $5.2 million. Cash payments for business acquisitions for the nine months ended September 30, 2004 include $17.3 million for the PDC business and $16.5 million for DPI, while the activity in 2003 includes $3.1 million of post-closing acquisition payments related to both ReedHycalog and POS and $5.2 million for acquiring an additional 35% interest in Rotator. Proceeds from the sale of businesses for the nine months ended September 30, 2004 include $20.2 million for Texas Arai, $1.3 million for POS and $0.8 million for a post-closing receipt related to Rotator, while the activity in 2003 includes $13.1 million for the sale of Rotator and $11.0 million for Star.
Financing Activities
Net cash used in financing activities increased $26.0 million for the nine months ended September 30, 2004 compared to the same period in 2003. This change primarily reflects increased proceeds from stock options exercised in 2004 and decreased repayments on our debt due to less outstanding under our revolving credit facility year-over-year. As of September 30, 2004, there were no borrowings outstanding under the revolver portion of our Senior Credit Facility.
Capital Expenditures
Our capital expenditures for property, plant, and equipment totaled $29.5 million and $28.4 million for the nine months ended September 30, 2004 and 2003, respectively. We currently expect to expend approximately $40 million for capital expenditures for property, plant, and equipment during 2004. Much of this spending will be related to our capital improvement program to reduce production costs and improve efficiencies and our capital expansion programs in China and Singapore.
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Senior Credit Facility and Other Long-Term Debt
Our debt balances are primarily comprised of: (1) borrowings under our Senior Credit Facility, (2) our 9 5/8% Senior Notes due 2007, and (3) our 9% Senior Notes due 2009.
As of September 30, 2004, we had outstanding borrowings of $20.5 million under our $240 million Senior Credit Facility (Senior Credit Facility) related to the term loan portion of the facility. In October 2004, we paid off this remaining term loan balance. Additionally, we had $6.4 million of revolver availability reserved to support outstanding letters of credit. At December 31, 2003, we had outstanding borrowings of $57.2 million under the Senior Credit Facility, of which $42.9 million related to the term loan portion and $14.3 million related to the revolving credit facility. Additionally, we had $5.9 million of revolver availability reserved to support outstanding letters of credit.
Currently, required principal and interest payments for our outstanding debt are approximately $11.8 million for the remainder of 2004. We currently expect to satisfy all capital expenditures and debt service requirements during 2004 from operating cash flows, with any shortfall utilizing existing cash balances and the revolver portion of our Senior Credit Facility.
Based on our current projected capital expenditures, required principal and interest payments, operating cash flows, existing cash balances, and estimated availability under the Senior Credit Facility, we believe we can satisfy all of our expected commitments during the next 12 months and will have sufficient liquidity to not only maintain our existing operations but to take advantage of strategic opportunities that may present themselves during such period. Acquisitions and expansions will be financed from cash flows from operations, borrowings under our Senior Credit Facility, or through the issuance of additional debt and equity financing, as appropriate. Any future financing will be arranged to meet our requirements, with the timing, amount, and form of issue dependent on the prevailing market and general economic conditions.
Other Commitments
As part of our investment in Voest-Alpine, we entered into a supply contract with Voest-Alpine under which we agreed to purchase a minimum of 57,000 metric tons of green tubulars during 2003 and 52,000 metric tons per year thereafter through July 2007. Because this agreement requires us to purchase tubulars regardless of our needs, our purchases under this agreement may be made for inventory during periods of low customer demand. These types of purchases would require us to use our working capital and expose us to risks of excess inventory during those periods. Although these purchases could require us to expend a material amount of money, we expect that we will be able to eventually use or sell all of the tubular products we are required to purchase from Voest-Alpine. We currently believe we will meet our contractual commitments for 2004 without incurring unnecessary penalties or material unnecessary inventory positions.
In connection with our spinoff from Weatherford in April 2000, we entered into a preferred supplier agreement with Weatherford in which Weatherford agreed for at least a three-year period from April 2000 to purchase at least 70% of its requirements for certain products from us. In return, we agreed to sell those products at prices not greater than the price that we sell to similarly situated customers, and, as partial consideration for amounts due to Weatherford at that time, we provided Weatherford a $30 million credit towards 20% of the purchase price of those products. In the second quarter of 2003, we renegotiated this contract with Weatherford, which extended this contract until March 2005 and reduced the unused preferred supplier credit balance by $6.6 million. At September 30, 2004, the remaining credit balance was $4.5 million and was included in Other Accrued Liabilities in the Consolidated Balance Sheets.
Recent Accounting Pronouncements
There are no new accounting pronouncements applicable to this period.
Forward-Looking Statements and Exposures
In light of the SECs Regulation FD, we have elected to provide in this report various forward-looking statements and operational details. We have done so to assure full market disclosure of information that we generally make available to our
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investors and securities analysts. We expect to provide updates to this information on a regular basis in our periodic and current reports filed with the SEC. We have also made our investor conference calls open to all investors and encourage all investors to listen in on these calls. We will publicly announce the call-in information in a press release before such calls. We are providing this information to assist our stockholders in better understanding our business. These expectations reflect only our current view on these matters as of the date of this report and are subject to change based on changes of facts and circumstances. There can be no assurance that these expectations will be met and our actual results will likely vary (up or down) from those currently projected. These estimates speak only of our expectations as of the date of this report and we make no undertaking to update this information. The absence of an update should not be considered as an affirmation of our current expectations or that facts have not changed during the quarter that would impact our expectations.
In modeling our earnings for all of 2004, we have made numerous assumptions regarding our operations that are fully described in our Annual Report on Form 10-K and this Form 10-Q.
Risk Factors and Exposures
The businesses in which we operate are subject to various risks and uncertainties that could have adverse consequences on our results of operations and financial condition and that could cause actual results to be materially different from projected results contained in the forward-looking statements in this report and in our other disclosures. Investors should carefully consider these risks and uncertainties when evaluating our company and the forward-looking statements that we make. These risks and uncertainties include, but are not limited to, the following:
A decline in domestic and worldwide oil and gas drilling activity would adversely affect our results of operations.
Our forward-looking statements and projections of future results assume stable to moderately increasing demand for our products and services. However, our businesses are materially dependent on the level of oil and gas drilling activity in North America and worldwide, which in turn depends on the level of capital spending by major, independent and state-owned exploration and production companies. This capital spending is driven by current prices for oil and gas and the perceived stability and sustainability of those prices. Oil and gas prices have been subject to significant fluctuation in recent years in response to changes in the supply and demand for oil and gas, market uncertainty, world events, governmental actions, and a variety of additional factors that are beyond our control, including:
| the level of North American and worldwide oil and gas exploration and production activity; | |||
| worldwide economic conditions, particularly economic conditions in North America; | |||
| oil and gas production costs; | |||
| the expected costs of developing new reserves; | |||
| national government political requirements and the policies of the OPEC; | |||
| the price and availability of alternative fuels; | |||
| environmental regulation; and | |||
| tax policies. |
Decreased demand for our products results not only from periods of lower drilling activity, but also from the resulting build up of customer inventory of drill pipe associated with idle rigs, which can be used on active rigs in lieu of new purchases. The time period during which drill pipe inventory is used is a function of the number of rigs actively drilling and the expected level of drilling activity. A decrease in the number of rigs actively drilling results in a large amount of unused drill pipe on idle rigs and a decrease in demand for new drill pipe.
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An economic downturn could adversely affect demand for our products and services and our results of operations.
The U.S. and worldwide economies have been very volatile, and their future directions are uncertain. If North American or international economies decline unexpectedly, our results of operations and financial condition could be materially adversely affected.
Increases in the prices of our raw materials could affect our results of operations.
We use large amounts of steel tubulars and bars in the manufacture of our products. The price of these raw materials has a significant impact on our cost of producing products. If we are unable to pass future raw material price increases on to our customers, our margins and results of operations could be adversely affected.
Steel prices have increased significantly since the end of 2003, caused primarily by significant increases in the prices paid by our suppliers for scrap and coke utilized in their operations. Although we have a long-term supply contract with our Voest-Alpine affiliate relating to our supply of green tubes utilized in our drill pipe operations, we do not have such supply contracts in place for our suppliers of bars and billets utilized to manufacture our tool joints, drill collars and heavyweight drill pipe. Our partner in our Austrian joint venture also is seeking to renegotiate its supply contract for billets to our Voest-Alpine affiliate. Our forward-looking statements assume that we will be able to pass on to our customers any cost increases we may experience as a result of the current shortages being experienced in the worldwide steel markets. If we are unable to, our results of operations could be materially adversely affected.
With respect to our Chinese operations, we purchase green tubes from our supplier on a cost-plus basis. As such, any increase in our raw material costs that we cannot pass on to our customers could have an adverse impact on our operations. In addition, certain of the benefits forecasted from our joint venture to manufacture upset-to-grade tubulars in China are based upon price differentials between our Chinese supplier and our Voest-Alpine affiliate, which may not materialize if steel prices continue to rise.
In addition, rising steel costs also have the potential to delay increases in demand for our drill stem components and premium casing products. As drill stem products are not consumables, our customers could elect to defer purchases until such time as they determine that steel prices have stabilized or returned to more normalized conditions. Our forward-looking statements do not assume that there will be any reduced demand for our drill stem products or premium casing as a result of increased prices caused by the current shortages being experienced in the worldwide steel markets. Reduced demand could adversely affect our results of operations.
Interruptions of supply of raw materials could materially adversely affect our results of operations.
We rely on various suppliers to supply the components utilized to manufacture our drilling products and premium casing. The availability of the raw materials is not only a function of the availability of steel, but also the alloy materials that are utilized by our suppliers in manufacturing tubulars that meet our proprietary chemistries. Currently, there is a worldwide shortage of scrap, coke and alloys that has caused raw material prices to increase for steel tubulars, billets and bars utilized in our manufacturing operations. To date, these shortages have not caused a material disruption in availability or our manufacturing operations, however, there can be no assurance that material disruptions could not occur in the future. If material disruptions to raw materials availability occur, it could adversely affect our results of operations and our ability to increase our manufacturing operations to meet the increased revenues upon which our forward-looking statements are based.
Due to intense competition in our industry, our revenues may decline if we do not develop, produce, and commercialize new competitive technologies and products or if we are unable to adequately protect our current and future intellectual property rights relating to our technologies and products.
The markets for our premium products and services are characterized by continual developments. Substantial improvements in the scope and quality of product function and performance can occur over a short period of time. In order to remain competitive, we must be able to develop commercially competitive products in a timely manner in response to changes in technology. Our ability to develop new products and maintain competitive advantages depends on our ability to
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design and commercially market products that meet the needs of our customers, including delivery schedules and product specifications.
Additionally, the time and expense invested in product development may not result in commercially feasible applications that provide revenues. We could be required to write-off our entire investment in a new product that does not reach commercial viability. Moreover, we may experience operating losses after new products are introduced and commercialized because of high start-up costs, unexpected manufacturing costs or problems, or lack of demand.
Many of our products and the processes we use to manufacture them have been granted U.S. and international patent protection, or have patent applications pending. Nevertheless, patents may not be granted for our applications and, if patents are issued, the claims allowed may not be sufficient to protect our technology. If our patents are not enforceable, or if any of our products infringe patents held by others, our financial results may be adversely affected. Our competitors may be able to independently develop technology that is similar to ours without infringing on our patents, which is especially true internationally where the protection of intellectual property rights may not be as effective. In addition, obtaining and maintaining intellectual property protection internationally may be significantly more expensive than doing so domestically. We may have to spend substantial time and money defending our patents and, after our patents expire, our competitors will not be legally constrained from developing products substantially similar to ours.
Our results of operations and financial condition are dependent upon our ability to successfully increase and decrease, without material disruption, our manufacturing capacity and expense in response to changes in demand and to maintain prices for our products, which can be adversely affected by changes in industry conditions and competitive forces.
Our projections assume steady demand for our products and services during 2004, in particular our drill stem products. In the event demand for these products increases, we will be required to increase our production during peak demand periods with minimal operational disruption and inefficiency. If this does not happen, or we experience difficulties in this regard, our results of operations during this ramp-up for high demand periods could be adversely affected.
Our international operations may experience severe interruptions due to political, economic, or other risks, which could adversely affect our results of operations and financial condition.
For the nine-month period ended September 30, 2004, we have derived approximately 39% of our total revenues from our facilities outside the U.S. In addition, a large part of sales from our domestic locations were for use in foreign countries. In addition, many of our key manufacturing operations are outside of the U.S., including Mexico, Austria, Italy, United Kingdom, China, Indonesia, and Singapore. Our operations in certain international locations are subject to various political and economic conditions existing in those countries that could disrupt operations. These risks include:
| changes in foreign tax laws; | |||
| changes in regulations and labor practices; | |||
| currency fluctuations and devaluations; | |||
| currency restrictions, banking crises, and limitations on repatriation of profits; and | |||
| political instability or military conflict. |
Our foreign operations may suffer disruptions, and we may incur losses that will not be covered by insurance. We have not historically carried political risk insurance. In particular, terrorist attacks and other threats to U.S. national security and
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resulting U.S. military activity throughout the world increase the possibility that our operations could be interrupted or adversely affected. Such disruption could result in our inability to ship products in a timely and cost-effective manner or our inability to place contractors and employees in various countries or regions.
Any material currency fluctuations or devaluations, or political events that disrupt oil and gas exploration and production or the movement of funds and assets could materially adversely affect our results of operations and financial position.
As of September 30, 2004, approximately $54.7 million of our revenues were earned by our Chinese operations. As is customary in this country, it is common for our Chinese operations to settle receivables and payables through bearer bonds and notes. Recently, Chinese banks have been experiencing a shortage of currencies, which could affect our ability to fully realize these notes. At September 30, 2004, we were not holding any such notes. To date, our Chinese operations have not experienced significant losses as a result of such practice; however, there can be no assurance that such losses could not occur in the future. Any such losses could have a materially adverse affect on our results of operations in the period in which they occur.
We have renewed an agreement with Voest-Alpine, an entity of which we own 50.01%, to purchase green tubulars through September 2007. Our future results could be adversely affected if we are unable to use or resell these tubulars. In addition, we have agreed to be responsible for paying any anti-dumping duties in the U.S. on the resale of these tubulars, which could affect our ability to resell the tubulars in the U.S. Further, our long-term supply contract with Voest-Alpine is denominated in Euros. We have no significant offset for revenues in Euros and we have not hedged for currency risk with respect to this contract. Thus, a material long-term strengthening of the Euro versus the U.S. dollar could materially adversely affect our results of operations.
In connection with our business operations, we could be subject to substantial liability claims that adversely affect our results of operations.
Our products are complex, and the failure of this equipment to operate properly or to meet specifications may greatly increase our customers costs of drilling a well. In addition, many of these products are used in hazardous drilling and production applications where an accident or product failure can cause personal injury or loss of life; damage to property, equipment, or the environment; regulatory investigations and penalties; and the suspension of the end-users operations. If our products or services fail to meet specifications or are involved in accidents or failures, we could face warranty, contract, or other litigation claims for which we may be held responsible and our reputation for providing quality products may suffer.
Our insurance may not be adequate in risk coverage or policy limits to cover all losses or liabilities that we may incur or be responsible. Moreover, in the future we may not be able to maintain insurance at levels of risk coverage or policy limits that we deem adequate or at premiums that are reasonable for us, particularly in the recent environment of significant insurance premium increases. Further, any claims made under our policies will likely cause our premiums to increase.
Any future damages deemed to be caused by our products or services that are assessed against us and that are not covered by insurance, or that are in excess of policy limits or subject to substantial deductibles, could have a material adverse effect on our results of operations and financial condition. Litigation and claims for which we are not insured can occur, including employee claims, intellectual property claims, breach of contract claims, and warranty claims. Our forward-looking statements assume that such uninsured claims or issues will not occur. We account for warranty reserves on a specific identification basis. As a result, a significant unexpected warranty issue during a particular quarter or year could cause a material reduction in our results of operations in the quarter or year that the reserve for such warranty is made.
We are subject to environmental, health, and safety laws and regulations that expose us to potential financial liability.
Our operations are regulated under a number of federal, state, local, and foreign environmental laws and regulations, which govern, among other things, the discharge of hazardous materials into the air and water, as well as the handling, storage, and disposal of hazardous materials and the remediation of contaminated sites. Compliance with these
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environmental laws is a major consideration in the manufacturing of our products. Because we use and generate hazardous substances and wastes in our manufacturing operations, we may be subject to material financial liability for any investigation and clean up of such hazardous materials, and any related personal injury damages or toxic tort claims. We have not historically carried insurance for such matters.
In addition, many of our current and former properties are or have been used for industrial purposes. Accordingly, we also may be subject to financial liabilities relating to the investigation and remediation of hazardous materials resulting from the action of previous owners or operators of industrial facilities on those sites. Liability in many instances may be imposed on us regardless of the legality of the original actions relating to the hazardous or toxic substances or whether or not we knew of, or were responsible for, the presence of those substances.
We are also subject to various federal, state, local, and foreign laws and regulations relating to safety and health conditions in our manufacturing facilities. Those laws and regulations may subject us to material financial penalties or liabilities for any noncompliance, as well as potential business disruption if any of our facilities or a portion of any facility is required to be temporarily closed as a result of any violation of those laws and regulations. Any such financial liability or business disruption could have a material adverse effect on our financial condition and results of operations.
Our results of operations could be adversely affected by actions under U.S. trade laws and new foreign entrants into U.S. markets.
Although we are a U.S.-based manufacturing company, we do own and operate international manufacturing operations that support our U.S.-based business. If actions under U.S. trade laws were instituted that limited our access to these products, our ability to meet our customer specifications and delivery requirements would be reduced. Any adverse effects on our ability to import products from our foreign subsidiaries could have a material adverse effect on our results of operations.
Additionally, foreign producers of tubular goods have been found to have sold their products, which may include premium connections, for export to the U.S. at prices that are lower than the cost of production, or their prices in their home market, or a major third-country market. Anti-dumping orders restricting the manner and price at which tubular goods from certain countries can be imported are currently in effect. If such orders are revoked or changed, we could be exposed to increased competition from imports that could reduce our sales and market share. In addition, the premium connections market served by our Atlas Bradford product line is highly competitive. The level of competition could further increase if foreign steel mills, with their own lines of internationally accepted premium connections, more successfully penetrate the U.S. market, which could adversely affect our results of operations.
Our results of operations could be materially and adversely affected by charges associated with future operational changes implemented by management of our company.
At the end of 2003, our management completed a review and assessment of our drill stem manufacturing operations that resulted in a downsizing of certain of our operations, primarily in Canada. As a result of this downsizing, during 2003 we wrote-off various equipment and assets that were no longer useful in our business and incurred approximately $2.1 million in lease termination, severance, and other exit costs as of September 2004.
At the beginning of 2004, we also announced the combination of our Marine Products and Services businesses into our Tubular Technology and Services segment. As a result of this combination, we incurred approximately $3.2 million in severance and related costs.
In April 2004, as part of our ongoing review of our operations to focus on our key product lines, we sold our API coupling business and recognized an after-tax loss on sale of approximately $10.1 million, subject to final working capital adjustments and standard closing requirements that have not yet been determined.
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In addition to these activities, management continues to conduct company-wide assessments of all of our related manufacturing strategies and practices and of our under-performing product lines to determine possible improvements to manufacturing efficiencies and future profitability. Such assessment could in the future result in divestitures or operational rationalizations that result in write-downs or other losses during any particular accounting period. Our forward-looking statements assume that none of the results of these reviews or activities will adversely affect our results of operations in any period.
Our results of operations could be adversely impacted by write-offs associated with international receivables that are invoiced and collected through third parties.
In the ordinary course of business, Grant Prideco utilizes third-party agents to assist in the sale of its products in various countries. For certain countries and customers, the agent is actually the contracting party with the ultimate end-user of the product. Also, in connection with our purchase of ReedHycalog drill bit business in December 2002, we were required to operate through a transition structure in various international locations until we were able to create the necessary legal and operating structure to operate on a stand-alone basis. During this transition period, sales in these countries were invoiced and are being collected through the seller of the ReedHycalog business, who was acting as our agent or nominee in those countries. As of September 30, 2004, we had approximately $6.3 million of receivables outstanding that relate to sales made through this transition structure. For all sales made through third-party agents, we are not only subject to the credit risk associated with the end-user of the product, but also the third-party agent as well, and collecting such receivables often requires additional company effort, and most importantly, can extend the receivable collection period. Any write-offs associated with such receivables could have an adverse impact on our results of operations during the period in which any such write-off occurs.
Off-Balance Sheet Financing
We do not have any off-balance sheet hedging, financing arrangements or contracts expect for those associated with our investments in two companies that are not consolidated in our financial statements: Voest-Alpine and Intelliserve.
ITEM 3. Quantitative and Qualitative Market Risk Disclosures
Interest Rates
Currently, we have variable interest rate debts totaling approximately $20.5 million. These variable rate debts expose us to the risk of increased interest expense in the event of increases in short-term interest rates. If the variable interest rates were to increase by 1% from September 2004 levels, our combined interest expense would increase by approximately $0.2 million annually.
ITEM 4. Controls and Procedures
Evaluation of Disclosure Controls and Procedures
The Companys management, with the participation of the Companys principal executive officer and principal financial officer, evaluated the effectiveness of the Companys disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) promulgated under the Securities Exchange Act of 1934, as amended (the Exchange Act)) as of the end of the fiscal quarter ended September 30, 2004. Based on this evaluation, the Companys principal executive officer and principal financial officer have concluded that the Companys disclosure controls and procedures were effective as of the end of the fiscal quarter ended September 30, 2004, to ensure that information that is required to be disclosed by the Company in the reports it files or submits under the Exchange Act is recorded, processed, summarized, and reported, within the time periods specified in the SECs rules and forms.
Reporting Under Section 404 of the Sarbanes-Oxley Act of 2002
Beginning with the year ending December 31, 2004, Section 404 of the Sarbanes-Oxley Act of 2002 will require us to include a report on our internal control over financial reporting with our annual report on Form 10-K. In order to achieve compliance with Section 404 within the prescribed period, management has formed an internal control steering team, retained outside consultants and adopted a detailed project work plan in order to assess the adequacy of our internal control over financial reporting, remediate any control weaknesses that were identified and validate through testing that controls were functioning as documented.
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As of the date of this report, the Company has substantially documented its internal control systems and begun the testing of such controls, and our independent auditors have begun their required reviews and testing, which in the natural flow of work follow our own testing of controls. As a result of these procedures to date, the Company has not identified any material weaknesses in internal controls over financial reporting.
Under the Companys Section 404 implementation schedule, the Company is scheduled to complete all of its testing, remediations and retesting by the end of fiscal 2004. However, we have not yet provided our independent auditors all of our internal documentation and results of testing to date and our plans for necessary remediations, and due to the fact many of their procedures must naturally follow our completion, the current schedule does not contemplate final completion of our independent auditors procedures until after year-end. Thus, the existing schedule is extremely tight and provides for very little flexibility for the Company to modify its existing implementation schedule and respond to any unforeseen or unexpected results that may occur as the Company and our independent auditors complete the necessary procedures. As a result of this extremely tight timetable, and based upon specific communications from our independent auditors as to their assessment of where we currently stand, there exists a significant risk that (a) the Company will not be able to timely complete its assessment and remedy and test any unexpected or unknown internal control weaknesses, (b) even if we are able to complete the procedures necessary for managements assessment, our independent auditors will not be able to complete their necessary work on a timely basis and complete their assessment, (c) our reports could disclose the existence of a material weakness in internal controls and (d) there could be a delay in our independent auditors issuance of their audit opinion regarding our fiscal 2004 financial statements if they are required to expand their audit procedures and scope due to the detection of a material weakness in internal controls. Since these Sarbanes-Oxley Act Section 404 requirements are new, we are not able to predict the adverse impact, if any, these possible events could have on the markets for our publicly-traded securities, or what, if any, the legal consequences to the Company might be.
While significant risks do exist and no assurances can be made that we will successfully complete the project, our current implementation schedule provides for completion of our Section 404 Project on a timely basis, and the Company believes that it has the adequate internal and external resources to meet this schedule.
Changes in Internal Controls
There were no changes in the Companys internal control over financial reporting that occurred during the fiscal quarter ended September 30, 2004 that have materially affected, or are reasonably likely to materially affect, the Companys internal control over financial reporting.
PART II
ITEM 6. Exhibits and Reports on Form 8-K
(a) | Exhibits - |
31.1 | Certification of Michael McShane | |||
31.2 | Certification of Matthew D. Fitzgerald | |||
32.1 | Section 906 Certification |
(b) | Reports filed on Form 8-K during the three months ended September 30, 2004 - |
1. | Report on Form 8-K dated July 28, 2004, filing the Companys press release related to its second quarter 2004 results of operations. | |||
2. | Report on Form 8-K, dated August 13, 2004, filing the Companys press release to various trade publications relating to internal management changes. | |||
3. | Report on Form 8-K, dated September 7, 2004, filing the Companys press release providing information regarding an investor presentation on September 8, 2004 |
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SIGNATURES
Pursuant to the requirements of Section 12 of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
GRANT PRIDECO, INC. | ||||
By: | /s/ MATTHEW D. FITZGERALD | |||
Matthew D. Fitzgerald | ||||
Sr. Vice President and Chief Financial Officer | ||||
By: | /s/ GREG L. BOANE | |||
Greg L. Boane | ||||
Corporate Controller and Principal Accounting Officer |
Date: November 9, 2004
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